WorldWideScience

Sample records for rolling mill rolls

  1. Shear Roll Mill Reactivation

    Science.gov (United States)

    2012-09-13

    accommodate a trial run of inert single base pellet feed for use in a twin screw extruder. 15. SUBJECT TERMS INIT248, Advanced Propellant Technology...Bldg. 4909-5 – Shear Roll Mill Pilot Plant at the Radford Army Ammunition Plant (RFAAP) in order to produce pellet feed for a twin screw extruder used...propellant to simulate feed for a twin screw extruder. Preventive maintenance procedures were in progress in final preparation for running with

  2. NUMERICAL EVALUATION OF TEMPERATURE DISTRIBUTION IN THE ROLLING MILL ROLLS

    Directory of Open Access Journals (Sweden)

    José Claudino de Lira Júnior

    2013-06-01

    Full Text Available In hot rolling processes occur changes in the profile of the rolling mill rolls (expansion and contraction and constant wear due to mechanical stress and continuous thermal cycles of heating/cooling caused by contact rolled material- working roll and the cooling system by water jets in their surface, decreasing their lifetime. This paper presents a computational model to simulate the thermal performance of rolling mill rolls. The model was developed using the finite volume method for a transient two-dimensional system and allows calculating the temperature distribution of the rolling mill rolls under various conditions of service. Here it is investigated the influence of flow rate and temperature of the cooling water on the temperature distribution. The results show that the water temperature has greater influence than the water flow to control the surface temperature of the cylinders.

  3. Research on work roll thermal crown in cold rolling mill

    Science.gov (United States)

    Song, Lei; Shen, Mingang; Chen, Xuebo; Wang, Junsheng

    2013-05-01

    The factors which have influence on the work roll thermal crown in cold strip rolling are discussed. The heat transferring in three directions (radial axis and circumference) were considered for calculating the work roll thermal deformation. Therefore, it is a three dimensions unstable system for the work roll temperature calculation. The plastic deformation work and friction heat are calculated by the divided element and digital integration method. The simplified calculation model is built for the heat transferring along work roll. There are four zones for work roll heat transferring: roll gap zone air cooling zone emulsion zone rolls contact zone. The heat transferring between the zones is decided by the temperature difference. The inter temperature field and thermal deformation of work roll can be calculated by two-dimension finite difference method. The work roll temperature and thermal crown of actual application cold rolling mill are analyzed by the model. By the comparison between calculated values and measured values, the work roll thermal calculation model can meet the accuracy requirement of on-line control.

  4. ROLLING MILL SYSTEM DYNAMIC DESIGN

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    It is studied how the aluminum foil chatter mark is produced and controlledThe stableness of hydraulic AGC system,fluid vibration of capsule system,and electromechanical coupling of AC/AC VVVF system and dec oupling are also studiedIt is shown that rolling mill design should go to syst em dynamic design from traditional designThe framed drawing of system dynamic design program is presented

  5. Analysis of Roll Gap Pressure in Sendzimir Mill by FEM

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; WANG Chao; Park Hae-doo

    2008-01-01

    The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM. The roll gap pressure distribution and the acting force between rolls S and O, rolls O and I, rolls O and J, rolls I and A, rolls I and B, as well as rolls J and B were analyzed. The results showed that the roll gap pressure mainly affected the roll surface layer, 50 mm for backup roll; the roll gap pressure distribution is of double peaks among the work roll, the 1st intermediate roll (IMR), and the 2nd IMR; the maximum value of the roll gap pressure between the backup roll and the second IMR appears on the edge of the barrel of rolls; the component force presents the in-para-curve distribution. These are important for reducing the wear of rolls and the break of the backup roll and guiding for production.

  6. Roll Gap Crown Adjustment Characteristics of 1700 mm Cold Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    GUO Jian-bin

    2014-01-01

    The 4-hi cold mill is one of the key wide strip tandem cold rolling mills and has many advantages and characteristics. The mill type is the most important, fundamental and long-term effective factor for the strip shape control. Many advanced mill types such as CVC-4, HCW and PC-4, etc are created based on the conventional four-roll mill. The factors of mill type which affect the deformation of roll system, such as strip width, rolling force, bending force, work roll diameter, backup diameter and so on, are studied how to affect roll gap crown. It provides a good foundation for improving the shape performance of mill.

  7. Investigation for parametric vibration of rolling mill

    Institute of Scientific and Technical Information of China (English)

    唐华平; 丁睿; 吴运新; 钟掘

    2002-01-01

    The vibration unsteady condition of rolling mill caused by flexural vibration of strip has been investigated. The parametric flexural vibration equation of rolled strip has been established. The parametric flexural vibration stability of rolled strip has been studied and the regions of stability and unstability have been determined based on Floquet theory and perturbation method. The flexural-vibration of strip is unstable when the frequency of variable tension is two times as the natural frequency of flexural-vibration strip. The characteristic of current in a temp driving motor's main loop has been studied and tested, it has been proved that there are 6 harmonic component and 12 harmonic component in main loop of driving motor electricity. The vertical vibration of working roller has been tested, the test result approves that the running unsteady is caused by parametric vibration. It attaches importance to the parametric vibration of rolling mill.

  8. Improvement of rolling 6 mm thin plates in plate rolling mill PT. Krakatau Posco

    Science.gov (United States)

    Pujiyanto, Hamdani

    2017-01-01

    A 6-mm thin plate is difficult to produce especially if the product requires wide size and high strength. Flatness is the main quality issue in rolling 6-mm plate using a 4-high reversing mill which use ±1100-mm work roll. Thus some methods are applied to overcome such issue in order to comply to customer quality requirement. Pre-rolling, rolling, and post-rolling conditions have to be considered comprehensively. Roll unit management will be the key factor before rolling condition. The roll unit itself has a significant impact on work roll crown wearness in relation with work roll intial crown and thermal crown. Work roll crown along with the modification of hydraulic gap control (HGC) could directly alter the flatness of the plate.

  9. Research on Frequency Response Characteristics of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    CaiZhengguo; ZhangKenan

    2005-01-01

    The measurement method of frequency response characteristics for rolling mill is established by imposing different signal excitation on PID input of rolling mill under the different rolling conditions. The analysis results declare that sweep sine signal was relative efficient to evaluation for the frequency response character of hydraulic system. The practical application shows that the corresponding relationship between the parameters and the frequency response range of the rolling mill is helpful for parameters verification of process control and condition monitoring of hydraulic system.

  10. Automatic Flatness Control of Cold Rolling Mill

    Science.gov (United States)

    Anbe, Yoshiharu; Sekiguchi, Kunio

    One of the subjects of cold rolling is a flatness of the rolled strip. Conventionally, measured strip flatness was approximated by polynomial (2th, 4th, 6th) equation across the entire strip width. This made it difficult to deal with desired loose edge or any desired flatness across the entire strip width. Also conventional flatness control was done for the entire strip width, so if there is a different flatness error among drive side and work side, conventional flatness control can not control properly. We propose independent strip flatness control among drive side and work side, and also automatic flatness control (AFC) system with arbitrary desired strip flatness. Also some applied results to cold mill are shown.

  11. Analysis of rolls deflection of Sendzimir mill by 3D FEM

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; LEE Gyoo Taek

    2007-01-01

    The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The results show that the work roll deflection increases with the increase of rolling pressure and the reduction of work roll radius, but the rigid displacement of work roll slightly changes; the work roll end might appear negative displacement for the narrow strip width and high rolling pressure that might cause the contact of work rolls. The research results are significant for guiding production and theoretical analysis of the rolls system of Sendzimir mill.

  12. Backup roll contour of a SmartCrown tandem cold rolling mill

    Institute of Scientific and Technical Information of China (English)

    Guanghui Yang; Jianguo Cao; Jie Zhang; Shenghui Jia; Renwei Tan

    2008-01-01

    SmartCrown was a new system developed by VAI for improving the strip profile and flatness control first applied in 1700mm tandem cold rolling mills at Wuhan Iron & Steel (Group) Corporation (WISCO). After tracing and testing, the application of the conventional crown backup roll matching the SmartCrown work roll of the production mill led to heavy and nonuniform wear, and the edge spalling of the backup roll often occurred. A 3-dimension finite element model of roll stacks was established, which was used to analyze the above-mentioned problems, and it was found that the main reason was the highly nonuniform contact pressure distribution between the work roll and the backup roll. A new FSR (flexible shape backup roll) was developed and applied in 1700mm tandem cold rolling mills. A lot of good actual effects of FSR, such as evident improvement in profile and flatness of strips,non-occurring edge spalling, wear uniform, and remarkable decrease in roll consumption were validated by long-term industrial applications.

  13. Structural causes of defects in a cast iron mill roll

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper describes an analysis of a defective microstructure of a mill roll. For this purpose, a piece of a broken roll was collected. That roll was made of mottled cast iron. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed nearby the fracture in the roll. Observations were conducted on polished sections, first not etched, and then etched, which allowed us to trace carefully the propagation of the fracture. There was found a strict correlation between the microstructure of the roll and the progress occurring in the crack. It was ascertained that the basic reason for the damage to the roll was banded precipitations of ledeburitic cementite. In addition, cementite formed a continuous network. Another microstructure defects of that roll are also precipitations of secondary carbides on the boundaries of former grain of austenite as well as the occurrence of upper bainite in its matrix. The results obtained hereunder allow broadening the data base relative to the genesis of damages to mill rolls, which in future will permit one to design a proper microstructure of cast iron mill rolls. Proper microstructure of cast iron mill roll should be shaped at the stage of designing the chemical composition, conditions of crystallization or heat treatment if any.

  14. Investigation for Electromechanical Coupling Unstability of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The unsteady condition of rolling Mill vibration that was caused by flexural vibration of strip was investigated. The parametric flexural vibration equation of rolled strip was established. The parametric flexural vibration stability of rolled strip was studied and region of stability and unstability was determined based on Floquet theory and perturbation method. The flexural-vibration of strip was unstable if the frequency of variable tension was twice as the natural frequency of flexural-vibration strip. ...

  15. Dimensional ranges and rolling efficiency in a tandem cold rolling mill

    Energy Technology Data Exchange (ETDEWEB)

    Larkiola, J.

    1997-12-31

    In this work, physical models and a neural network theory have been combined in order to predict the properties of a steel strip and to optimise the process parameters in cold rolling. The prediction of the deformation resistance of the material and the friction parameter is based on the physical model presented by Bland, Ford and Ellis and artificial neural network computing (ANN). The accuracy of these models has been tested and proved by using a large amount of the measured data. With the aid of these models it has been shown that (a) the small change to the relative reduction distribution can have a clear effect upon the rolling efficiency, (b) the dimensional ranges of the tandem cold roll mill can be determined and optimised and (c) the possibility to cold roll a new product of new width, strength or thickness can be determined and the parameters of the tandem cold rolling process can be optimised. (orig.) 43 refs.

  16. Modeling for driving systems of four-high rolling mill

    Institute of Scientific and Technical Information of China (English)

    贺建军; 喻寿益; 钟掘

    2002-01-01

    A modeling method for driving systems of four-high rolling mill was put forward in order to analyze the origin of rolling mill's chatter that brings about light and shade streaks on the surface of steel strip from aspect of electromechanical coupling. The process and steps of modeling method was introduced by means of an example. The correctness of the model and the feasibility of the modeling method were verified in simulation experiment.

  17. Strip shape control capability of hot wide strip rolling mills

    Institute of Scientific and Technical Information of China (English)

    Renzhong Wang; Quan Yang; Anrui He; Jian Shao; Haitao Bian

    2008-01-01

    The elasticity deformation of rolls was analyzed by means of two-dimensional f'mite element method (FEM) with vari-able thickness. Three typical mills were used as objects for analysis. A thorough study was done on the control capabilities of these mills on the strip shape. Then the strip shape control capabilities of the three mills was compared synthetically.

  18. Optimization of Rolling Force Distribution Based on Niche Genetic Algorithm in Continuous Hot Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-ping; LI Li-xin

    2013-01-01

    Based on the niche genetic algorithm, the intelligent and optimizing model for the rolling force distribution in hot strip mills was put forward. The research showed that the model had many advantages such as fast searching speed, high calculating pre-cision and suiting for on-line calculation. A good strip shape could be achieved by using the model and it is appropriate and practica-ble for rolling producing.

  19. Analysis of Vertical-Horizontal Coupling Vibration Characteristics of Rolling Mill Rolls Based on Strip Dynamic Deformation Process

    Directory of Open Access Journals (Sweden)

    Dongxiao Hou

    2014-01-01

    Full Text Available Nonlinear dynamic rolling forces in the vertical and horizontal directions are, respectively, established, considering the impact of vertical and horizontal directions vibration of rolls. Then a vertical-horizontal coupling nonlinear vibration dynamic model of rolling mill rolls is proposed, based on the interactions between this dynamic rolling force and mill structure. The amplitude-frequency equations of the main resonance and inner resonance are carried out by using multiple-scale method. The characteristics of amplitude frequency under nonlinear stiffness, damping, and amplitude of the disturbance are obtained by adopting the actual parameters of 1780 rolling mills. Finally, the bifurcation behavior of the system is studied, and it is found that many dynamic behaviors such as period, period-3 motion, and chaos exist in rolling mill, and this behavior could be restrained effectively by choosing proper system parameters.

  20. Flatness Control Using Roll Coolant Based on Predicted Flatness Variation in Cold Rolling Mills

    Science.gov (United States)

    Dohmae, Yukihiro; Okamura, Yoshihide

    Flatness control for cold rolling mills is one of the important technologies for improving of product quality and productivity. In particular, poor flatness leads to strip tearing in the extreme case and, moreover, it significantly reduces productivity. Therefore, various flatness control system has been developed. The main actuators for flatness control are classified into two types; one is mechanical equipment such as roll bender, the other is roll coolant, which controls thermal expansion of roll. Flatness variation such as center buckle or edge wave is mainly controlled by mechanical actuator which has high response characteristics. On another front, flatness variation of local zone can be controlled by roll coolant although one's response is lower than the response of mechanical actuator. For accomplishing good flatness accuracy in cold rolling mills, it is important to improve the performance of coolant control moreover. In this paper, a new coolant control method based on flatness variation model is described. In proposed method, the state of coolant spray on or off is selected to minimize the flatness deviation by using predicted flatness variation. The effectiveness of developed system has been demonstrated by application in actual plant.

  1. A contact-type tensionmeter for hot rolling mills

    Science.gov (United States)

    Zhao, Xiaoyan; Zhang, Zhaohui; Sun, Yikang; Wang, Jun; Que, Cheng

    2008-12-01

    To improve the hot rolled strip quality and operational stability, a novel tensionmeter based on lever principle is developed which inspects latent waves and provides real references for flatness control in hot rolling process. The contact-type tensionmeter including two segmented rolls can get the transverse tension distribution along the strip width. Tension profile is deduced by different ratio of four force values from the embedded force sensors in tensionmeter system. The compact mechanical structure ensures the tensionmeter's robust stability in hot rolling process, standard hardware and software for data acquisition make the system easy to operate and maintain. The trails have proven tensionmeter successful in improving both strip flatness and mill performance.

  2. Simulation of rolling friction in the working stands of wide-strip mills

    Science.gov (United States)

    Garber, E. A.; Samarin, S. N.; Traino, A. I.; Ermilov, V. V.

    2007-04-01

    The energy consumed for rolling friction in the interroll contact area in the working stands of cold-rolling and pinch-pass mils intended for the production of wide steel strips has been analyzed. The coefficients and power of rolling friction are obtained for the first time using the databases of the process control systems of operating mills and simulating these quantities. A statistically reliable regression relation is obtained between the coefficient of rolling friction and the significant parameters of rolling and skin rolling (i.e., the interroll force, the roll speed, and the roll body roughness). The power fraction consumed for rolling friction is found to reach 60 80% of the total power of the main drive of working stands for skin rolling and 30 50% for cold rolling. Therefore, it is necessary to take into account these power losses in designing mills and developing technological cold-rolling conditions.

  3. Robust shape control in a sendzimir cold-rolling steel mill

    NARCIS (Netherlands)

    Bates, D.G.; Ringwood, J.V.; Holohan, A.M.

    1997-01-01

    The shape control problem for a Sendzimir 20-roll cold rolling steel mill is characterised by operation over a wide range of conditions arising from roll changes, changes in rolling schedules and changes in material gauge, width and hardness. Previous approaches to the problem suggest storing a larg

  4. Modeling and identification of HAGC system of temper rolling mill

    Institute of Scientific and Technical Information of China (English)

    HE Shang-hong; ZHONG Jue

    2005-01-01

    Including servo valve, hydraulic cylinder, mill and sensor and ignoring nonlinear factors, the linear dynamic model of hydraulic automatic gage control(HAGC) system of a temper rolling mill was theoretically derived. The order of the model is 4/4, and can be reduced to 2/2. Based on modulating functions method, utilizing numerical integration, we constructed the equivalent identification model of HAGC, and the least square estimation algorithm was established. The input and output data were acquired on line at temper rolling mill in Shangshai Baosteel Group Corporation, and the continuous time model of HAGC system was estimated with the proposed method. At different modulating window intervals, the estimated parameters changed remarkably. When the frequency bandwidth of modulating filter matches that of estimated system, the parameters can be estimated accurately. Finally, the dynamic model of the HAGC was obtained and validated based on the spectral analysis result.

  5. Development of rolling mill for rectangular orthodontic wires production

    Directory of Open Access Journals (Sweden)

    G.E. Totten

    2007-09-01

    Full Text Available Purpose: In orthodontic treatments, wires of different metallic alloys are used for alignment, leveling, correction of the molar position, space closing, finish and retention. The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented hereDesign/methodology/approach: With respect to finish and retention, these wires are responsible for adequate positioning of the upper teeth on the lower teeth. Wires that are subjected to incisor torque require high resistance and stiffness. For this, wires of rectangular austenitic stainless steel are used due to high modulus of elasticity and good corrosion resistance in the oral environment. Because of the rectangular geometry, wire production requires process development suitable for industrial scale manufacture with geometric characteristics and mechanical properties better adapted to the use conditions.Findings: To obtain wires with such characteristics, a rolling mill was developed for the production of rectangular wires by a rolling process with the objective of reducing cost of the cold drawing process that is currently used which utilize complex and expensive wire-drawing dies. In addition to the rolling process itself, wire deformation, microhardness, tension and bend tests were also performed.Research limitations/implications: A rolling-mill was built that successfully produced dental wires within acceptable tolerances and physical/mechanical properties.These wires exhibited excellent hardness and tensile strength, although slightly less than analogous commercial wires. It is expected that this problem are corrected by using initial wires with a higher hardness, since this property is directly related with the tensile strength.Originality/value: In these tests, wire geometry, surface finish and mechanical properties were successfully adapted for use in orthodontic

  6. a Numerical Simulation of Strip Profile in a 6-HIGH Cold Rolling Mill

    Science.gov (United States)

    Du, Xiaozhong; Yang, Quan; Lu, Cheng; Tieu, Anh Kiet; Kim, Shinil

    Shape control is always a key issue in the six-high rolling mill, in which the shifting of the intermediate roll and the work roll have been used to enhance the shape control capability. In this paper, a finite element method (FEM) model has been developed to simultaneously simulate the strip deformation and the roll stack deformation for the six-high rolling mill. The effects of the work-roll bending, the shifting of the intermediate roll and the work roll on the strip crown and edge drop are discussed in details. Results have shown that both higher bending force and more roll shifting will significantly reduce the strip crown. The edge drop is also reduced with the bending force and the roll shifting.

  7. Improvement on strip flatness of cold temper mills by modifying roll contour shape

    Institute of Scientific and Technical Information of China (English)

    Xiaoyan Li; Jie Zhang; Xianlin Chen; Jianguo Cao; Haixia Li

    2004-01-01

    A study on roll gap profile (strip profile) control was accomplished in a 1700 mm single-stand temper mill. Some critical problems such as the deviation of work roll contour caused by grinding and wear, the effectiveness of work roll bending were discussed. Using a finite element model, the effects of roll contours (ground and wear) on strip profile were investigated. The roll bending effect on strip thickness was also analyzed. It is pointed out that there are some special features of flatness control in the temper mill: during temper rolling, roll deformation is slight due to small rolling load, and the loaded roll gap profile mainly depends on work roll contour, while the backup roll has a little effect on gap crown; the effect of bending force on gauge can not be ignored due to the coupling between flatness control and gauge control. A new roll contour arrangement adaptable to the mill was presented and has been put into practical production. The application of the new set of rolls showed some good results: larger crown control range of work roll bender, higher rolling stability, better strip profile and flatness quality.

  8. Numerical And Experimental Study On Producing Aluminum Alloy 6061 Shafts By Cross Wedge Rolling Using A Universal Rolling Mill

    Directory of Open Access Journals (Sweden)

    Tofil A.

    2015-06-01

    Full Text Available The paper presents a selection of numerical and theoretical results of the cross wedge rolling process for producing stepped shafts made of aluminum alloy 6061. The numerical modeling was performed using the FEM-based Simufact Forming simulation software. In the simulations, we examined the kinematics of metal flow and determined the distribution patterns of effective strains, temperatures, axial stresses and the Cockroft-Latham damage criterion. Variations in the rolling forces were determined, too. The numerical results were verified experimentally using a universal rolling mill designed and constructed by the present authors. This machine can be used to perform such processes as cross wedge rolling, longitudinal rolling and round bar cropping. During the experiments, we examined process stability and finished product geometry and recorded the torques. The experimental results confirm that axisymmetric aluminum alloy shafts can be produced by cross wedge rolling with two rolls. Last but not least, the experiments served to evaluate the technological potential of the rolling mill used.

  9. Complete Mill Simulation of the Rolling Process of 1660 mm Hot Strip Continuous Mills

    Institute of Scientific and Technical Information of China (English)

    Yingrui WANG; Zhenshan CUI; Yingjie WANG; Hongmin LIU

    2004-01-01

    The three-dimensional plastic deformations of strip are analyzed using the stream surface strip element method, the elastic deformations of rolls are analyzed using the influence coefficient method, the analyzing and computing model of shape and crown of 4-high mill was established by combining them, and the rolling process of 1660 mm hot strip continuous mills was simulated. The simulated results tally well with the experimental results. The model and the method for simulation of shape analysis and control of hot strip mills were provided.

  10. Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill%Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yun; YANG Quan; WANG Xiao-chen

    2011-01-01

    It is a complicated problem for cold-rolled strip to improve asymmetric strip shape in strip production. A roll system and strip coupled model of six-high cold rolling mill was established with finite element method to estimate the effect of intermediate roll shifting, tilting, symmetric and asymmetric bending technologies on strip profile. To reduce asymmetric defects of strip shape as much as possible, some control strategies were proposed, including tilting and asymmetric bending of intermediate roll and work roll. The combinations of these three control strategies can effectively eliminate asymmetric strip shape defects. Finally, the closed-loop control model of asymmetric flat- ness at the last stand was given, and the flatness control system with the function of asymmetric strip shape control was also designed for cold tandem mill.

  11. Rolling mill optimization using an accurate and rapid new model for mill deflection and strip thickness profile

    Science.gov (United States)

    Malik, Arif Sultan

    This work presents improved technology for attaining high-quality rolled metal strip. The new technology is based on an innovative method to model both the static and dynamic characteristics of rolling mill deflection, and it applies equally to both cluster-type and non cluster-type rolling mill configurations. By effectively combining numerical Finite Element Analysis (FEA) with analytical solid mechanics, the devised approach delivers a rapid, accurate, flexible, high-fidelity model useful for optimizing many important rolling parameters. The associated static deflection model enables computation of the thickness profile and corresponding flatness of the rolled strip. Accurate methods of predicting the strip thickness profile and strip flatness are important in rolling mill design, rolling schedule set-up, control of mill flatness actuators, and optimization of ground roll profiles. The corresponding dynamic deflection model enables solution of the standard eigenvalue problem to determine natural frequencies and modes of vibration. The presented method for solving the roll-stack deflection problem offers several important advantages over traditional methods. In particular, it includes continuity of elastic foundations, non-iterative solution when using pre-determined elastic foundation moduli, continuous third-order displacement fields, simple stress-field determination, the ability to calculate dynamic characteristics, and a comparatively faster solution time. Consistent with the most advanced existing methods, the presented method accommodates loading conditions that represent roll crowning, roll bending, roll shifting, and roll crossing mechanisms. Validation of the static model is provided by comparing results and solution time with large-scale, commercial finite element simulations. In addition to examples with the common 4-high vertical stand rolling mill, application of the presented method to the most complex of rolling mill configurations is demonstrated

  12. ANALYSIS OF ROLL SYSTEM STABI-LITY ABOUT ALUMINUM FOIL MILLS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    To improve roll system stability of aluminum foil mills, roll system stability of 2200 high-speed aluminum foil mill is analyzed with energy stable method.Two different restrictive conditions which gaps between chock of work roll and window of stand whether exist or not, are studied respectively.A new concept of roll system with open /closed compound pair comes up with as well for renewably synthesizing restrictive mechanism of aluminum foil mills' chock.Through these studies, the conflict, whether reserving the gap for the roller replacement or eliminating the gap for roller's normal work, is successfully settled.This concept and analyzed result give the actual mechanism with open/closed compound restriction and the method of realizing high-speed rolling and prolonging longevity of end thrust bearing on work roll.It has important theoretical meaning and engineering value for modern technical reform of aluminum foil mills and plate strip mills.

  13. Use of a finite element method to calculate roll profiles for broad-strip mills

    Science.gov (United States)

    Garber, E. A.; Bolobanova, N. L.; Traino, A. I.

    2012-05-01

    A model is proposed to calculate the polishing profiling of rolls in broad-strip mills using a finite element method, and it is applied to develop new roll profiles. The finite element method is used to determine the polishing profiling of a roll with a complex shape, which substantially decreases the nonuniformity of reduction and drawing over the strip width. This profiling can be executed on numerical control roll grinders.

  14. Friction Coefficient Between Rolling Tube and Mandrel of Full Floating Mandrel Mill

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhi-yi; XIE Jian-xin; HE Xiao-ming; DONG Kai; YU Yong; PAN Feng

    2009-01-01

    In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the φ140 mm full floating mandrel mill in Steel Tube Branch in Baosteel, steel T91 was chosen to be the typical sample, self-made roll-ing force transducer and mandrel velocity testing equipment were used, and a series of comprehensive tests on rolling parameters including the rolling force and mandrel velocity were carried out. After the experiment, the friction state between rolling tube and mandrel was analyzed. The friction coefficient was calculated and the values of 0.033-0.074 in each mill were obtained. The friction coefficient increases obviously along the rolling direction.

  15. USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

    Directory of Open Access Journals (Sweden)

    Arísio de Abreu Barbosa

    2013-12-01

    Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

  16. TANDEM COLD MILL PROCESS STABILITY IMPROVEMENT WITH CHROME PLATED WORK ROLLS APPLICATION

    Directory of Open Access Journals (Sweden)

    Sergio Luiz Muratori

    2012-09-01

    Full Text Available The stability of a tandem cold mill is essential to assure the thickness control, the main attribute of cold rolled steel sheets. This stability can be defined as the capability to control the process variables that act direct at the thickness. Among the most important variables are the first stand (mill linear speed and the sheet speed at the interstice ahead of it. This work shows how the chrome plated work rolls application improved this speed control and consequently the stability, which enabled an increase in the work roll rolling campaign (rolling sequence program in such a way significantly higher, compared to when using a non chrome plated work rolls. As results, significantly improvements of work rolls campaigns and the consequent increase of the equipment availability are presented.

  17. Identification and optimization for hydraulic roll gap control in strip rolling mill

    Institute of Scientific and Technical Information of China (English)

    孙杰; 陈树宗; 韩欢欢; 陈兴华; 陈秋捷; 张殿华

    2015-01-01

    In order to improve the control performance of strip rolling mill, theoretical model of the hydraulic gap control (HGC) system was established. HGC system offline identification scheme was designed for a tandem cold strip mill, the system model parameters were identified by ARX model, and the identified model was verified. Taking the offline identified parameters as the initial values, online identification using recursive least square was carried out with model parameters changing. For the purpose of improving system robustness and decreasing the sensitivity due to model errors, the HGC system based on generalized predictive control (GPC) was designed, and simulation experiments for traditional controller and GPC controller were conducted. The results show that both controllers acquire good control effect with model matching. When the model mismatches, for the traditional controller, the overshot will increase to 76.7% and the rising time will increase to 165.7 ms, which cannot be accepted by HGC system; for the GPC controller, the overshot is less than 8.5%, and the rising time is less than 26 ms in any case.

  18. Design of Rolling State Observers for Application to Control of Thickness and Tension in Rolling Mills

    Directory of Open Access Journals (Sweden)

    Hamid R. Koofigar

    2011-09-01

    Full Text Available This study focuses on the necessity of designing state observers to be used in controller synthesis for rolling processes. This is motivated by the fact that using several kinds of sensors for measuring all of process variables is technically and economically avoided. On the other hand, using exact measurement in feedback control systems could considerably improve the quality of products. In other word, there is a trade-off between high quality and the implementation limitations, managed here by developing rolling state observers. The proposed observers estimate the states not measured directly by the installed sensors. This technique is applicable to both hot rolling and cold rolling processes. Simulation results demonstrate the performance of the proposed estimation algorithm.

  19. Online Load Operating Mode of Oil Film Bearing in High Speed Wire Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    LI Yugui; PANG Siqing; HUANG Qingxue; WANG Jianmei; ZHAO Chunjiang

    2006-01-01

    To study the mechanism of burnt damage of oil film bearing in high-speed wire rolling mill, reasonable temperature sensors are designed and calibrated, pressure block of rolling mill has been transformed into pressure sensors. Online temperature and load of oil film bearing in a domestic precision rolling F15 have been tested. Consequently, a large sum of valuable test data was obtained. The distributions rules of pressure and temperature under continuous online rolling state are recorded in detail. Theoretical and experimental results are beneficial to damage mechanism of oil film bearing, thus its service life could be prolonged. Moreover, such results could provide an important reference for online test and control.

  20. KDD-based rolling schedule model for plate mill

    Institute of Scientific and Technical Information of China (English)

    Zhichun Mu; Dangxian Ma; Shaobo Wang; Changsong Wang

    2005-01-01

    A novel method for generating a rolling schedule is presented, which is fundamentally different from the existing ones.KDD (knowledge discovery in database) techniques are applied for discovering association rules between rolling parameters in a large database of rolling operation, and based on these rules, the schedule for the crucial last six finishing passes is generated. Operational evaluation shows that the schedule generated by the new method outperforms that generated by existing methods. It also shows how in this application the human's domain knowledge is applied to speed up the KDD process and to ensure the validity of the knowledge discovered.

  1. IMPROVEMENT PROCESS FOR ROLLING MILL THROUGH THE DMAIC SIX SIGMA APPROACH

    Directory of Open Access Journals (Sweden)

    Kunal Ganguly

    2012-09-01

    Full Text Available This project aims to address the problems that are facing a large aluminum company in a Developing Hot Rolling Mill Capabilities for Wider Widths Hard Alloys Rolling and b Eliminate down time due to strip /coil slippage during hard alloys 5xxx rolling at Hot Mill. The challenge for the company was to cater the fast changing export demand for Flat Rolled products with its existing resources. By applying Six Sigma principles, the team identified the current situation that the rolling mills operations were in. Si x Sigma DMAIC methodologies were use d in the project to determine the project's CTQ characteristics, defining the possible causes, Identifying the variation sources, establishing variable relationships and Implementing Control Plans. The project can be useful for any company that needs to fi nd the most cost efficient way to improve and utilize its resources.

  2. Force prediction in cold rolling mills by polynomial methods

    Directory of Open Access Journals (Sweden)

    Nicu ROMAN

    2007-12-01

    Full Text Available A method for steel and aluminium strip thickness control is provided including a new technique for predictive rolling force estimation method by statistic model based on polynomial techniques.

  3. Roll wear on finishing trains of ASP1700 hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Zhimin Xi; Anrui He; Quan Yang; Xiaoxia Lai; Haodong Huang; Lin Zhao

    2004-01-01

    A great deal of research and practical production indicated that a perfect shape control system needs a precise prediction model of roll wear. According to the practical wear curve of work roll in Angang ASP1700 hot strip mill, which was measured by a roll-profilemeter, the model of wear curve caused by one single strip was established. The prediction of work-roll wear was achieved by combining Fortran language and practical technology parameters. The calculated results agreed well with the measured.

  4. Modeling and Extended State Observer Based Dynamic Surface Control for Cold Rolling Mill System

    Directory of Open Access Journals (Sweden)

    Xu Li

    2016-01-01

    Full Text Available The modeling and control problems are investigated for cold rolling mill system. Firstly, we establish a monitor automatic gauge control (MAGC model for a practical cold rolling mill system. The new model is with mismatched uncertainties. Then, an extended state observer (ESO is developed to estimate uncertainties. In the general high-order systems, the ESO is also used to estimate states. By dynamic surface control method, we design the controller to guarantee stabilization of the cold rolling mill system. Furthermore, we extend proposed method to general high-order systems, in which we analyze the difference from cold rolling mill system. Finally, simulation results for MAGC system are presented to demonstrate the effectiveness of the proposed control strategy.

  5. INVESTIGATION OF THE MAINTENANCE ORGANISATION FOR HOT ROLLING MILLS

    Directory of Open Access Journals (Sweden)

    P.K. Pretorius

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Production systems have undergone dramatic changes in recent years. Many companies have implemented new technologies such as flexible manufacturing systems. There is therefore a shift in focus to maintenance and the effective management thereof. Maintenance is a dynamic activity and is comprised of a large number of interacting variables. An effective maintenance organisation is required to control these variables .
    This paper discusses the building of a maintenance organisation and the aspects that should be considered during the design. The way in which five companies that operate hot rolling mills apptoached the problem of building an effective maintenance organisation was investigated.

    AFRIKAANSE OPSOMMING: y eryaardigingstelsels het drastiese veranderinge ondergaan die afgelope aantal jaar. Verskeie Il1~atskappyemaak nou gebruik van nuwe tegnologiee, soas byvoorbeeld aanpasbare vervaardigingstelsels. Daar is gevolglik 'n verskuiwing in fokus na instandhouding en die effektiewe bestuur daarvan. lnstandhouding is 'n dinamiese aktiwiteit en behels 'n groot aantal ' gekoppelde veranderlikes. 'n Effektiewe instandhoudingsorganisasie word benodig om hierdie v'eranderlikes te beheer.
    Hierdie artikel bespreek die daarstelling van die instandhoudingsorganisasie en die parameters V~toorweeg moet word tydens die ontwerp. Die wyse waarop vyf maatskappye wat }V~rIl1walse bedryf die ontwikkeling van 'neffektiewe organisasie vir instandhouding benader hc(is ondersoek .

  6. Fuzzy-Neural Control of Hot-Rolling Mill

    Directory of Open Access Journals (Sweden)

    Khearia Mohamad

    2010-12-01

    Full Text Available This paper deals with the application of Fuzzy-Neural Networks (FNNs in multi-machine system control applied on hot steel rolling. The electrical drives that used in rolling system are a set of three-phase induction motors (IM controlled by indirect field-oriented control (IFO. The fundamental goal of this type of control is to eliminate the coupling influence though the coordinate transformation in order to make the AC motor behaves like a separately excited DC motor. Then use Fuzzy-Neural Network in control the IM speed and the rolling plant. In this work MATLAB/SIMULINK models are proposed and implemented for the entire structures. Simulation results are presented to verify the effectiveness of the proposed control schemes. It is found that the proposed system is robust in that it eliminates the disturbances considerably.

  7. Control Method for Steel Strip Roughness in Two-stand Temper Mill Rolling

    Institute of Scientific and Technical Information of China (English)

    LI Rui; ZHANG Qingdong; ZHANG Xiaofeng; YU Meng; WANG Bo

    2015-01-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products;furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  8. Control method for steel strip roughness in Two-stand temper mill rolling

    Science.gov (United States)

    Li, Rui; Zhang, Qingdong; Zhang, Xiaofeng; Yu, Meng; Wang, Bo

    2015-05-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  9. Coupled dynamic modeling of rolls model and metal model for four high mill based on strip crown control

    Science.gov (United States)

    Sun, Jianliang; Peng, Yan; Liu, Hongmin

    2013-01-01

    The crown is a key quality index of strip and plate, the rolling mill system is a complex nonlinear system, the strip qualities are directly affected by the dynamic characteristics of the rolling mil. At present, the studies about the dynamic modeling of the rolling mill system mainly focus on the dynamic simulation for the strip thickness control system, the dynamic characteristics of the strip along the width direction and that of the rolls along axial direction are not considered. In order to study the dynamic changes of strip crown in the rolling process, the dynamic simulation model based on strip crown control is established. The work roll and backup roll are considered as elastic continuous bodies and the work roll and backup roll are joined by a Winkler elastic layer. The rolls are considered as double freely supported beams. The change rate of roll gap is taken into consideration in the metal deformation, based on the principle of dynamic conservation of material flow, the two dimensional dynamic model of metal is established. The model of metal deformation provides exciting force for the rolls dynamic model, and the rolls dynamic model and metal deformation model couple together. Then, based on the two models, the dynamic model of rolling mill system based on strip crown control is established. The Newmark-β method is used to solve the problem, and the dynamic changes of these parameters are obtained as follows: (1) The bending of work roll and backup roll changes with time; (2) The strip crown changes with time; (3) The distribution of rolling force changes with time. Take some cold tandem rolling mill as subject investigated, simulation results and the comparisons with experimental results show that the dynamic model built is rational and correct. The proposed research provides effective theory for optimization of device and technological parameters and development of new technology, plays an important role to improve the strip control precision and

  10. Optimization of Holding Temperature and Holding Thickness for Controlled Rolling on Plate Mill

    Institute of Scientific and Technical Information of China (English)

    HU Xian-lei; ZHAO Zhong; WANG Jun; WANG Zhao-dong; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Holding temperature and holding thickness are main parameters for two-phase controlled rolling on plate mill. The optimization of holding temperature and holding thickness for pass schedule calculation of two-phase controlled rolling on plate mill was presented and its feature is as follows: (1) Determination of holding thickness can be automatically obtained based on the influence of mill safety limits, tracking zone length and holding time on holding thickness; (2) Determination of holding temperature can be automatically obtained and the holding time can be reduced as much as possible; (3) Algorithm can modify the holding temperature and thickness depending on slab size and product size.

  11. Application of simulated annealing algorithm to improve work roll wear model in plate mills

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Employing Simulated Annealing Algorithm (SAA) and many measured data, a calculation model of work roll wear was built in the 2 800 mm 4-high mill of Wuhan Iron and Steel (Group) Co.(WISCO). The model was a semi-theory practical formula. Its pattern and magnitude were still hardly defined with classical optimization methods. But the problem could be resolved by SAA. It was pretty high precision to predict the values for the wear profiles of work roll in a rolling unit. Afterone-year application, the results show that the model is feasible in engineering, and it can be applied to predict the wear profiles of work roll in other mills

  12. FEM SIMULATION OF THE TUBE ROLLING PROCESS IN DIESCHER’S MILL

    Directory of Open Access Journals (Sweden)

    Zbigniew Pater

    2014-06-01

    Full Text Available This paper deals with the issue of numerical modelling of the piercing process of a thick–walled bush in a two-rolled skew rolling mill, equipped with guiding devices of Diescher’s type. After a short characteristic of the subject matter, the developed geometric model of the process was discussed, with taking kinematics of tools movement and thermal phenomena present in metal during forming into consideration. Next, the results of calculations were presented in a form of fields of strain, damage criterion and temperature. Distributions of force parameters acting on particular tools during the process of bush rolling were also given.

  13. Work roll thermal contour prediction model of nonoriented electrical steel sheets in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Ningtao Zhao; Jianguo Cao; Jie Zhang; Yi Su; Tanli Yan; Kefeng Rao

    2008-01-01

    The demands for profile and flatness of nonoriented electrical steels are becoming more and more severe. The temperature field and thermal contour of work rolls are the key factors that affect the profile and flatness control in the finishing trains of the hot rolling. A theoretic mathematical model was built by a two-dimensional finite difference to calculate the temperature field and thermal contour at any time within the entire rolling campaign in the hot rolling process. To improve the calculating speed and precision,some special solutions were introduced, including the development of this model, the simplification of boundary conditions, the computation of heat transfer coefficient, and the narrower mesh along the edge of the strip. The effects of rolling pace and work roll shifting on the temperature field and thermal contour of work rolls in the hot rolling process were demonstrated. The calculated results of the prediction model are in good agreement with the measured ones and can be applied to guiding profde and flatness control of nonoriented electrical steel sheets in hot strip mills.

  14. Prediction of Rolling Load in Hot Strip Mill by Innovations Feedback Neural Networks

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li-yong; WANG Jun; MA Fu-ting

    2007-01-01

    Because the structure of the classical mathematical model of rolling load is simple, even with the self-adapting technology, it is difficult to accommodate the increasing dimensional accuracy. Motivated by this fact, an Innovations Feedback Neural Networks (IFNN) was presented based on the idea of Kalman prediction. The neural networks used the Back Propagation (BP) algorithm and applied it to the prediction of rolling load in hot strip mill. The theoretical results and the off-line simulation show that the prediction capability of IFNN is better than that of normal BP networks, namely, for the prediction of the rolling load in hot strip mill, the prediction precision of IFNN is higher than that of normal BP networks. Finally, a relative complete rolling load prediction system was developed on Windows 2003/XP platform using the OOP programming method and the SQL server2000 database. With this system, the rolling load of a 1700 strip mill was calculated, and the prediction results obtained correspond well with the field data. It shows that IFNN is valid for rolling load prediction.

  15. Identification of Material Properties Based on Rolling Process at 4-Stand Laboratory Mill

    Science.gov (United States)

    Szeliga, D.; Graf, M.; Kawalla, R.; Pietrzyk, M.

    2011-05-01

    The general objective of the work is to estimate the properties of the material in hot strip rolling process. The authors propose a modified inverse algorithm; to make direct use of the manufacturing process instead of conventional plastometric tests. This approach allows to reduce time and costs of identification. The rolling at 4-stand pilot mill at the Institute of Metal Forming, TU Bergakademie, Freiberg was selected. The material was C45 steel. The measured quantities of the process were rolling loads and torques, as well as temperatures. Numerical tests have shown that accuracy of torque predictions is low, therefore, the goal function of inverse analysis was defined as an average square root error between measured and FEM calculated rolling loads only. The first stage of the work was to develop the model of the hot strip rolling, which defines the direct model in the inverse analysis. This model is complex, it composes the whole roughing and finishing rolling. Based on the model and results of the laboratory experiment, the deformation process including the temperature field and the recrystallization up to the last finishing mill is calculated. Moreover, an application of the inverse analysis to the identification of the models of the hot strip rolling and design of the rolling parameters allows to obtain the required microstructure of final products. Inverse analysis and/or optimization of such a manufacturing chain is time-consuming. Large number of control parameters makes the time of the analysis unacceptable. Therefore, the metamodel of the hot rolling is applied to make the inverse calculations efficient. In the work the results of calculations with identified process parameters and experimental data are compared and presented. Also advantages and disadvantages are described.

  16. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    Science.gov (United States)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  17. Regulation of the Heating Furnace in Tube Rolling Mill

    Directory of Open Access Journals (Sweden)

    Kostúr, K.

    2006-01-01

    Full Text Available The rolling of tube requires homogeneous heating along the tube. In steel work the difference along tube was sometimes 80 °C. The reasons for bad homogeneousness of heating were analyzed by a simulation model of heating furnace. Then the proposal was made for a new control system and also the proposal for reconstruction of furnace. In this contribution also a description of some ways for improvement of heating was made. The main contribution is the proposal of an adaptive system

  18. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    Science.gov (United States)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  19. High Precision Prediction of Rolling Force Based on Fuzzy and Nerve Method for Cold Tandem Mill

    Institute of Scientific and Technical Information of China (English)

    JIA Chun-yu; SHAN Xiu-ying; NIU Zhao-ping

    2008-01-01

    The rolling force model for cold tandem mill was put forward by using the Elman dynamic recursive network method, based on the actual measured data. Furthermore, a good assumption is put forward, which brings a full universe of discourse self-adjusting factor fuzzy control, closed-loop adjusting, based on error feedback and expertise into a rolling force prediction model, to modify prediction outputs and improve prediction precision and robustness. The simulated results indicate that the method is highly effective and the prediction precision is better than that of the traditional method. Predicted relative error is less than ±4%, so the prediction is high precise for the cold tandem mill.

  20. Design of Fault Diagnosis Observer for HAGC System on Strip Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    DONG Min; LIU Cai

    2006-01-01

    By building mathematical model for HAGC (hydraulic automation gauge control) system of strip rolling mill, treating faults as unknown inputs induced by model uncertainty, and analyzing fault direction, an unknown input fault diagnosis observer group was designed. Fault detection and isolation were realized through making observer residuals robust to specific faults but sensitive to other faults. Sufficient existence conditions and design of the observers were given in detail. Diagnosis observer parameters for servo valve, cylinder, roller and body rolling mill were obtained respectively. The effectiveness of this diagnosis method was proved by actual data simulations.

  1. Soil Contamination with Heavy Metals around Jinja Steel Rolling Mills in Jinja Municipality, Uganda

    Directory of Open Access Journals (Sweden)

    Noel Namuhani

    2015-01-01

    Conclusions. The concentration levels of heavy metals around the steel rolling mills did not appear to be of serious concern, except for copper and cadmium, which showed moderate pollution and moderate to strong pollution, respectively. All heavy metals were within the limits of the United States Environmental Protection Agency (USEPA residential soil standards and the Dutch intervention soil standards. Overall, soils around the Jinja steel rolling mills were slightly polluted with heavy metals, and measures therefore need to be taken to prevent further soil contamination with heavy metals.

  2. Research upon the quality assurance of the rolling-mill rolls and the variation boundaries of the chemical composition

    Directory of Open Access Journals (Sweden)

    Kiss, I.

    2008-08-01

    Full Text Available The cast-iron rolls must present higher hardness at the rolling surface and lower in the core and the necks, adequate with mechanical resistance and in the high work temperature. If in the zone of the rolling surface, the hardness is guarantied by the irons structure, through the cementite quantities, the core of rolls must contain graphite, to assure this property. Starting from the lamination equipments aspects, from the form of rolls, of the technological interest zones and the structure, which assures the exploitation property, it was establish, through modeling, to the mathematical description of a direct influences, and in final, through successive determinations, to an optimum. One of the parameters, which are determined the structure of the irons destined for rolls casting, is the chemical composition, which guaranties the exploitation properties of the each roll in the stand of rolling mill. The realization of optimum chemical compositions of the cast-iron can constitute a technical efficient way to assure the exploitation properties, the material from which the rolling mills rolls are manufactured having an important role in this sense. Although the manufacture of rolls is in continuously perfecting, the requirements for superior quality rolls are not yet completely satisfied, in many cases, the absence of quality rolls preventing the realization of quality laminates or the realization of productivities of which rolling mills are capable. This paper presents an analysis of the main alloying elements from chemical composition, the influences upon the mechanical properties of the cast-iron rolls, and presents also some graphical addenda. Using the Matlab calculation and graphical programs we determinate some correlations between the hardness (on the working surface and on necks and the chemical composition. Using the double and triple correlations is really helpful in the foundry practice, as it allows us to determine variation

  3. Influence of a matrix on properties of mottled cast iron applied for mill rolls

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2010-07-01

    Full Text Available Mill rolls are ones of the most expensive tools applied in plastic working processes and have to satisfy several criteria, which allow them to be used. Cast iron mill rolls, due to their fracture toughness and tribological properties, are the most often applied at hot-rolling in the last rolling stands. This results from the smallest dynamic loads of such rolling stands and the decisive influence of the surface quality of these tools on the surface quality of the rolled product. An improper microstructure of rolls can lead to their premature wearing, e.g. broken flanges, pivots twisting off etc. By means of the heat treatment the matrix microstructure and morphology of carbide precipitationscan be modified and this in-turn can influence cast iron properties.Determination of the influence of microstructure changes, caused by the heat treatment, on the properties of EN-GJN-HV300 low-alloycast iron, after its modification and spheroidization – is the aim of the present paper. Those changes are based on the formation pearlitic or bainitic matrices at the similar morphology of graphite and ledeburitic cementite precipitations. The performed investigations should enable designing the heat treatment of cast iron metallurgical rolls in such a way as to obtain the optimal microstructures for functional parameters of these type of tools. The influence of changing the pearlitic matrix into the bainitic one on such properties as: hardness, impact strength, tensile strength, creep limit, bending strength and a stress intensity factor KIc was investigated in this study. Samples for testing, the listed above mechanical properties, were taken from an industrial casting with care to have pieces of very similar crystallization conditions.

  4. 轧辊轴向移动轧机的应用与发展%APPLICATION AND DEVELOPMENT OF ROLLING MILL WITH AXIAL SHIFTING ROLL

    Institute of Scientific and Technical Information of China (English)

    张凤泉

    2001-01-01

    介绍了轧辊轴向移动轧机的发展过程、工作原理、形式特点以及在国内的应用情况,分析了目前应用最普遍的HC系列轧机的板形控制特性,并对辊系配置进行了深入的探讨。%The present paper introduces the history of development, operating principle and characteristics of the rolling mill with axial shifting roll as well as its application in the Country, analyzes the feature of the shape control for the currently most broadly applied HC rolling mill and discusses in detail the setting up of the roll system.

  5. Diagnosis of Gearbox Typical Fault in Rolling Mills Based on the Wavelet Packets Technology

    Institute of Scientific and Technical Information of China (English)

    CUI Lingli; GAO Lixin; ZHANG Jianyu; DING Fang

    2006-01-01

    The early impulse fault diagnosis of the gearbox in rolling mills is often difficult and labour intensive because the gearbox of that high speed machine is multi-shafting transmission system, in which many gearsets and rolling bears work together at the same time and there are much complex frequency structure and various disturb. A new time-frequency method based on the wavelet packets technique was developed and used to extract the impact feature from signals collected from faulty data of one rolling mills gearbox. The method improves the signal to noise ration so that results obtained using this method represents features with fine resolution in both low-frequency and the high frequency bands. The results of analysis indicate the validity and the practicability of the method proposed here.

  6. Lubricant for clean rolling: Escapee oil particles keep cold rolling steel mills lubricated

    NARCIS (Netherlands)

    Van De Graaf, A.

    2002-01-01

    One of the unique selling points of the Corus steel mills at IJmuiden is the quality of the steel they produce. The lubrication used during the last production stage is one of the factors that determine how clean and smooth the steel will emerge from the mill. The usual lubricant consists of an emul

  7. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    Science.gov (United States)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  8. Influence of the Radiation Shield on the Temperature of Rails Rolled in the Reversing Mill

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2015-04-01

    Full Text Available The paper presents a mathematical model of heat transfer during cooling of hot-rolled rails in the reversing mill. The influence of the radiation shield on the temperature of rolled rails has been analyzed. The heat transfer model for cooling a strip covered by the thermal shield has been presented. The two types of shields build of steel and aluminum sheets separated with insulating layer have been studded. Calculations have been performed with self developed software which utilizes the finite element method.

  9. Assessment of personal noise exposure of overhead-traveling crane drivers in steel-rolling mills

    Institute of Scientific and Technical Information of China (English)

    ZENG Lin; CHAI Dong-liang; LI Hui-juan; LEI Zhuo; ZHAO Yi-ming

    2007-01-01

    Background Noise is widespread occupational hazard in iron and steel industry. Overhead-traveling cranes are widely used in this industry, but few studies characterized the overhead-traveling crane drivers' noise exposure level so far. In this study, we assessed and characterized personal noise exposure levels of overhead-traveling crane drivers in two steel-rolling mills.Methods One hundred and twenty-four overhead-traveling crane drivers, 76 in the cold steel-rolling mill and 48 in the hot steel-rolling mill, were enrolled in the study. Personal noise dosimeters (AIHUA Instruments Model AWA5610e,Hangzhou, China) were used to collect full-shift noise exposure data from all the participants. Crane drivers carried dosimeters with microphones placed near their collars during the work shifts. Work logs had been taken by the drivers simultaneously. Personal noise exposure data were divided into segments based on lines in which they worked. All statistical analyses were done using SPSS 13.0.Results The average personal noise exposure (LAeq.8h) of overhead-traveling crane drivers in the hot steel-rolling mills ((85.03±2.25) dB(A)) was higher than that in the cold one ((83.05±2.93) dB(A), P<0.001). There were 17 overhead traveling cranes in the hot steel-rolling mill and 24 cranes in the cold one, of which carrying capacities varied from 15 tons to 100 tons. The average noise exposure level based on different lines in the hot and cold steel-rolling mills were (85.2±2.61) dB(A) and (83.3±3.10) dB(A) respectively (P=0.001), which were similar to the average personal noise exposure in both mills. The noise exposure levels were different among different lines (P=0.021).Conclusion Noise exposure levels, depending upon background noise levels and the noise levels on the ground, are inconstant. As the noise exposure levels are above the 85 dB(A) criteria, these drivers should be involved in the Hearing Conservation Program to protect their hearing.

  10. Gauge-meter model building based on the effect of elastic deformation of rolls in a plate mill

    Institute of Scientific and Technical Information of China (English)

    Xianlei Hu; Zhaodong Wang; Zhong Zhao; Xianghua Liu; Guodong Wang

    2007-01-01

    The calculation error of the gauge-meter model will affect the gap setting precision and the self-learn precision of rolling force. The precision of the gauge-meter model is strongly influenced by plate width, working roll radius, backup roll radius, working roll crown, backup roll crown, and rolling force. The influence rules are hard to get by measuring. Taking a conventional 4-h plate mill as the research subject, these influences were transferred into the calculation of roll deflection and flattening deformation. To calculate these deformations, the theory of the influence function method was adopted. By modifying the traditional gauge-meter model, a novel model of the effect of roll elastic deformation on the gap setting was built by data fitting. By this model, it was convenient to analyze the variation caused by the rolling condition. Combining the elastic deformation model of rolls with the kiss-rolls method, a gauge-meter model was put forward for plate thickness prediction. The prediction precision of thickness was greatly improved by the new gaugemeter model.

  11. Asymptotic Method and Numerical Analysis for Self-Excited Vibration in Rolling Mill with Clearance

    Directory of Open Access Journals (Sweden)

    Hongguang Li

    2001-01-01

    Full Text Available In this paper, a dynamic model is proposed for analysis of nonlinear vibrations of rolling mills with fixed and time-varying clearances. Self-excited vibrations of the system that is basically involved with piece-wise nonlinearity and discontinuities are investigated via asymptotic method. It is shown by numerical results obtained for the nonlinear system with a time-varying clearance that different forms of nonlinear vibrations appear to be periodic, quasi-periodic and chaotic. Influence of the system parameters on the nonlinear vibration behaviors is examined by applying the Poincare sections, the bifurcation diagram and the largest Lyapunov exponent. New phenomena are observed in nonlinear motions of the rolling mill mechanism and are of significant importance for design of this type of mechanical systems.

  12. Preparation Model Based Control System For Hot Steel Strip Rolling Mill Stands

    Science.gov (United States)

    Bouazza, S. E.; Abbassi, H. A.; Moussaoui, A. K.

    2008-06-01

    As part of a research project on El-hadjar Hot Steel Rolling Mill Plant Annaba Algeria a new Model based control system is suggested to improve the performance of the hot strip rolling mill process. In this paper off-line model based controllers and a process simulator are described. The process models are based on the laws of physics. these models can predict the future behavior and the stability of the controlled process very reliably. The control scheme consists of a control algorithm. This Model based Control system is evaluated on a simulation model that represents accurately the dynamic of the process. Finally the usefulness to the Steel Industry of the suggested method is highlighted.

  13. Plate Rolling Modeling at Mill 5000 of OJSC ``Magnitogorsk Iron and Steel'' for Analysis and Optimization of Temperature Rates

    Science.gov (United States)

    Salganik, V.; Shmakov, A.; Pesin, A.; Pustovoytov, D.

    2010-06-01

    Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC "Magnitogorsk Iron and Steel". To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

  14. Reduced-order observer-based robust synchronisation control of cold rolling mills with measurement delay

    Science.gov (United States)

    Jiao, Xiaohong; Mei, Zhisong

    2010-10-01

    To improve the quality of strip thickness, synchronisation control is investigated for cold rolling mills driven by dual-cylinder electro-hydraulic servo systems. Realising synchronised control in hydraulic automatic gauge control (HAGC) systems of cold rolling mills has challenges with not only the inherent nonlinearities of hydraulic servo systems and uncertainties of load variation but also measurement delay of strip thickness. Since all states are not measurable in practice, output feedback robust synchronisation control problem should be addressed for uncertain nonlinear systems with output delay. Thus, a reduced-order observer-based robust synchronous controller is presented by employing Lyapunov functional stability theory. The controller designed by incorporating the integral of the position synchronisation error of two pistons into state variables successfully guarantees asymptotic convergence to zero of both tracking errors and synchronisation error simultaneously regardless of the nonlinearities and uncertainties as well as the measurement delay. Simulation results in a model obtained from a real cold strip rolling mill demonstrate the effectiveness of the approach.

  15. Heavy metals adsorption on rolling mill scale; Adsorcion de metales pesados sobre cascarill de laminacion

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, F. A.; Martin, M. I.; Perez, C.; Lopez-Delgado, A.; Alguacil, E. J.

    2003-07-01

    A great quantity of industries are responsible for contaminating the environment with the heavy metals which are containing in their wastewaters. The recovery of these metals is both from an environmental and economical points of view of the upmost interest. A study is made of the use of mill scale-originating in the hot rolling of steel-as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Zn''2+, Cd''2+ y Pb''2+ on the rolling mill scale was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on mill scale adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Langmuir and Freundlich. Desorption process of metals from loaded mill scales was also studied using several doser bent at different experimental conditions. It has been proved that the mill scale is an effective adsorbent for the cations studies in aqueous solutions within the range of the working concentrations. (Author) 32 refs.

  16. A vision-based material tracking system for heavy plate rolling mills

    Science.gov (United States)

    Tratnig, Mark; Reisinger, Johann; Hlobil, Helmut

    2007-01-01

    A modern heavy plate rolling mill can process more than 20 slabs and plates simultaneously. To avoid material confusions during a compact occupancy and the permanent discharging and re-entering of parts, one must know the identity and position of each part at every moment. One possibility to determine the identity and position of each slab and plate is the application of a comprehensive visual-based tracking system. Compared to a tracking system that calculates the position of a plate based on the diameter and the turns of the transport rolls, a visual system is not corrupted by a position- and material dependent transmission slip. In this paper we therefore present a vision-based material tracking system for the 2-dimensional tracking of glowing material in harsh environment. It covers the production area from the plant's descaler to the pre-stand of the rolling mill and consists of four independent, synchronized overlapping cameras. The paper first presents the conceptual design of the tracking system - and continues then with the camera calibration, the determination of pixel contours, the data segmentation and the fitting & modelling of the objects bodies. In a next step, the work will then show the testing setup. It will be described how the material tracking system was implemented into the control system of the rolling mill and how the delivered tracking data was checked on its correctness. Finally, the paper presents some results. It will be shown that the position of some moving plates was estimated with a precision of approx. 0.5m. The results will be analyzed and it will be explained where the inaccuracies come from and how they eventually can be removed. The paper ends with a conclusion and an outlook on future work.

  17. Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FENG Xi-lan; FU Han-guang; SHA Quan-you

    2004-01-01

    The present study aims at developing high speed steel ( HSS ) as roll materials to replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy, because lowcost alley cast iron rolls have poor wear resistance and the cost of high-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugal casting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65 ~ 67HRC, and its variation is smaller than 2HRC ; its impact toughness excels 15J/cm2. Using pre-finishing stands of a high-speed hot wire-rod rolling mill, the wear raze of HSS rolls per one thousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lower than that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

  18. Steel strip quality upgrading through optimization of cold rolling schedules in continuous mills

    Institute of Scientific and Technical Information of China (English)

    Garber; E.; Kozhevnikova; I.; Ganichev; P.; Ivoditov; V.; Traino; A.; Kuznetsov; V.

    2005-01-01

    As a result of research into the cold rolling theory and practice, a complex of mathematical models and model-based process solutions has been elaborated to improve quality of cold rolled steel strips and reduce energy consumption. The use of the above designs made it possible to establish a number of new regularities and employ them for cold rolling practice improvement and cold-rolled strip quality upgrading.

  19. Roll Eccentricity Control Using Identified Eccentricity of Top/Bottom Rolls by Roll Force

    Science.gov (United States)

    Imanari, Hiroyuki; Koshinuma, Kazuyoshi

    Roll eccentricity is a periodic disturbance caused by a structure of back up rolls in rolling mills, and it affects product thickness accuracy. It cannot be measured directly by sensors, so it should be identified by measured thickness or measured roll force. When there is a large difference of diameters between top and bottom back up roll, the performance of roll eccentricity control using feedback signals of roll force or thickness has not been so good. Also it has been difficult for the control to be applied from the most head end because it is necessary to identify the roll eccentricity during rolling. A new roll eccentricity control has been developed to improve these disadvantages and to get better performance. The method identifies top and bottom roll eccentricity respectively from one signal of roll force and it can start the control from head end. In this paper the new control method is introduced and actual application results to a hot strip mill are shown.

  20. Customized maximal-overlap multiwavelet denoising with data-driven group threshold for condition monitoring of rolling mill drivetrain

    Science.gov (United States)

    Chen, Jinglong; Wan, Zhiguo; Pan, Jun; Zi, Yanyang; Wang, Yu; Chen, Binqiang; Sun, Hailiang; Yuan, Jing; He, Zhengjia

    2016-02-01

    Fault identification timely of rolling mill drivetrain is significant for guaranteeing product quality and realizing long-term safe operation. So, condition monitoring system of rolling mill drivetrain is designed and developed. However, because compound fault and weak fault feature information is usually sub-merged in heavy background noise, this task still faces challenge. This paper provides a possibility for fault identification of rolling mills drivetrain by proposing customized maximal-overlap multiwavelet denoising method. The effectiveness of wavelet denoising method mainly relies on the appropriate selections of wavelet base, transform strategy and threshold rule. First, in order to realize exact matching and accurate detection of fault feature, customized multiwavelet basis function is constructed via symmetric lifting scheme and then vibration signal is processed by maximal-overlap multiwavelet transform. Next, based on spatial dependency of multiwavelet transform coefficients, spatial neighboring coefficient data-driven group threshold shrinkage strategy is developed for denoising process by choosing the optimal group length and threshold via the minimum of Stein's Unbiased Risk Estimate. The effectiveness of proposed method is first demonstrated through compound fault identification of reduction gearbox on rolling mill. Then it is applied for weak fault identification of dedusting fan bearing on rolling mill and the results support its feasibility.

  1. A Fault Diagnosis Expert System for a Heavy Motor Used in a Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A fault diagnosis expert system for a heavy motor used in a rolling mill is established in this paper. The fault diagnosis knowledge base was built, and its knowledge was represented by production rules. The knowledge base includes daily inspection system, brief diagnosis system and precise diagnosis system. A pull-down menu was adopted for the management of the knowledge base. The system can run under the help of expert system development tools. Practical examples show that the expert system can diagnose faults rapidly and precisely.

  2. Increase of mechanical properties of hot plate due to introduction of a cycle of high-speed asymetry of work rolls on four-high mill 5000

    Institute of Scientific and Technical Information of China (English)

    Severinets; I.; Y.; Kazakbaev; N.; M.; Rusakov; A.; D.; Tyapaev; O.; V.

    2005-01-01

    In the given work results of researches asymmetric rolling on reversive mill 5000 are considered.By definition of boundary modes of asymmetry and an opportunity of application results of precomputations are resulted in production for various circuits of rolling. Results of influence of asymmetric rolling on physic and mechanical properties, structure and geometry hot sheets are shown, recommendations to introduction of modes of asymmetry in a production cycle of manufacturing of sheet-rolling production of the improved quality are developed

  3. FEM Analysis of Rolling Pressure Along Strip Width in Cold Rolling Process

    Institute of Scientific and Technical Information of China (English)

    LIU Xiang-hua; SHI Xu; LI Shan-qing; XU Jian-yong; WANG Guo-dong

    2007-01-01

    Using 3-D elastic-plastic FEM, the cold strip rolling process in a 4-high mill was simulated. The elastic deformation of rolls, the plastic deformation of the strip, and the pressure between the work roll and the backup roll were taken into account. The distribution of rolling pressure along the strip width was obtained. Based on the simulation results, the peak value of rolling pressure and the location of the peak were analyzed under different rolling conditions. The effects of the roll bending force and the strip width on the distribution of rolling pressure along the width direction were determined.

  4. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    Science.gov (United States)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  5. Improvement of rolling modes of long length rails on the universal rail and structural steel mill “EVRAZ ZSMK”

    Science.gov (United States)

    Golovatenko, A. V.; Umansky, A. A.; Kadykov, V. N.

    2016-09-01

    Using the results of theoretical and experimental research a new rolling mode of long-length rails on the universal rail-and-structural steel mill JSC “EVRAZ Consolidated West Siberian Metallurgical Plant” (“EVRAZ ZSMK”) was developed with a reduced number of passes in the breakdown stands. Experimental and industrial testing and implementation of the new rolling mode showed a high technical and economic efficiency of its use - reduction in the specific energy consumption was registered, as well as decrease in rejection of rails due to their surface defects, consumption of mill rolls and increase in mill productivity. The cost- effectiveness after implementation was more than 98 million RUB per year.

  6. 连轧机组换辊控制系统的研究与应用%Study and Application of Roll Change Control System in Cold Tandem Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王亮

    2013-01-01

      介绍某1420 mm 五机架冷连轧生产线换辊控制系统的结构与控制方式。%The article describes the structure and control mode of the roll change control system for a 1420 mm five-stand cold tandem rolling mill.

  7. Comprehensive contour prediction model of work rolls in hot wide strip mill

    Institute of Scientific and Technical Information of China (English)

    Xiaodong Wang; Quan Yang; Anrui He; Renzhong Wang

    2007-01-01

    The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation, which have a direct influence on the accuracy of shape control. A statistical wear model and a finite difference thermal contour model of work rolls were described. The comprehensive contour is the equivalence treatment of the sum of grinding, wear, and thermal contours. This comprehensive contour calculation model has been applied successfully in the real on-line strip shape control model. Its high precision has been proved through the large amounts of actual roll profile measurements and theoretical analyses. The hit rates (percent of shape index satisfying requirement) of crown and head flatness of the strips rolled, by using the shape control model, which includes the comprehensive contour calculation model, have about 16% and 10% increase respectively, compared to those of strips rolled by using manual operation.

  8. Roll-to-Roll production of carbon nanotubes based supercapacitors

    Science.gov (United States)

    Zhu, Jingyi; Childress, Anthony; Karakaya, Mehmet; Roberts, Mark; Arcilla-Velez, Margarita; Podila, Ramakrishna; Rao, Apparao

    2014-03-01

    Carbon nanomaterials provide an excellent platform for electrochemical double layer capacitors (EDLCs). However, current industrial methods for producing carbon nanotubes are expensive and thereby increase the costs of energy storage to more than 10 Wh/kg. In this regard, we developed a facile roll-to-roll production technology for scalable manufacturing of multi-walled carbon nanotubes (MWNTs) with variable density on run-of-the-mill kitchen Al foils. Our method produces MWNTs with diameter (heights) between 50-100 nm (10-100 μm), and a specific capacitance as high as ~ 100 F/g in non-aqueous electrolytes. In this talk, the fundamental challenges involved in EDLC-suitable MWNT growth, roll-to-roll production, and device manufacturing will be discussed along with electrochemical characteristics of roll-to-roll MWNTs. Research supported by NSF CMMI Grant1246800.

  9. Multicriteria FMECA Based Decision-Making for Aluminium Wire Process Rolling Mill through COPRAS-G

    Directory of Open Access Journals (Sweden)

    Nilesh Pancholi

    2016-01-01

    Full Text Available This paper presents a multifactor decision-making approach based on “grey-complex proportional assessment (COPRAS-G method” in a view to overcome the limitations of Failure Mode Effect and Criticality Analysis (FMECA. In this model, the scores against each failure mode are expressed in grey number instead of crisp values to evaluate the criticalities of the failure modes without uncertainty. The suggested study is carried out to identify the weights of major failure causes for bearings, gears, and shafts of aluminium wire rolling mill plant. The primary findings of the paper are that sudden impact on the rolls seems to be most critical failure cause and loss of power seems to be least critical failure cause. It is suggested to modify the current control practices with proper maintenance strategy based on achieved maintainability criticality index (MCI for different failure causes. The outcome of study will be helpful in deriving optimized maintenance plan to maximize the performance of process industry.

  10. 轧钢机厚度鲁棒控制策略研究%Robust Control Strategy Rolling Mill Thickness

    Institute of Scientific and Technical Information of China (English)

    罗建强

    2015-01-01

    One of the important indicators of the quality of products for the strip thickness. In order to improve the quality of strip products, the need to strengthen the study of rolling mill thickness control system. Discusses the robust control strategy rolling mill thickness, elaborated robust control theory, and describes the rolling mill thickness control based on the robust performance analysis of the rolling mill thickness robust control strategies, hoping to provide reference and research areas relevant reference.%衡量板带产品质量的重要指标之一为厚度。为了提高板带产品的质量,需要加强对轧钢机厚度控制系统的研究。主要讨论了轧钢机厚度鲁棒控制策略,阐述了鲁棒控制理论,说明了轧钢机厚度控制基础,从鲁棒性能方面分析了轧钢机厚度鲁棒控制策略,希望能为相关研究领域提供借鉴和参考。

  11. Cross Shear Roll Bonding

    DEFF Research Database (Denmark)

    Bay, Niels; Bjerregaard, Henrik; Petersen, Søren. B;

    1994-01-01

    The present paper describes an investigation of roll bonding an AlZn alloy to mild steel. Application of cross shear roll bonding, where the two equal sized rolls run with different peripheral speed, is shown to give better bond strength than conventional roll bonding. Improvements of up to 20......-23% in bond strength are found and full bond strength is obtained at a reduction of 50% whereas 65% is required in case of conventional roll bonding. Pseudo cross shear roll bonding, where the cross shear effect is obtained by running two equal sized rolls with different speed, gives the same results....

  12. New technology for recycling materials from oily cold rolling mill sludge

    Institute of Scientific and Technical Information of China (English)

    Bo Liu; Shen-gen Zhang; Jian-jun Tian; De-an Pan; Ling Meng; Yang Liu

    2013-01-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of“hydrometallurgical treatment+hydrothermal synthesis”was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, eff ective, and economical technology off ers a new way to recycle oily CRM sludge.

  13. Influence of Lubrication Performance on the Service Life of Rolling Mill Bearings

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xiang-yang; WANG Hai-rong; JIANG Zhuang-de

    2006-01-01

    In order to confirm the early failure cause of a four-row cylindrical roller bearing at the backup roll position of a six-high cold sheet mill, its lubrication behavior under harsh operating conditions is investigated. Through establishing and solving the Elastohydrodynamic Lubrication (EHL) model of the roller-inner raceway contact region, the minimum oil film thickness and the real lubrication performance are achieved. The results show the bearing failures come from the poor oil film thickness in the case of high temperature and low rotational speed, which leads to contact wear. So various approaches to improve bearing life via improving lubrication are compared. It has been proved decreasing surface roughness of both contact bodies is an effective way.

  14. Modelling and Simulation of Three Level Inverters for Main Drive of the Plate Mill Rolling Stand

    Directory of Open Access Journals (Sweden)

    Gasiyarov Vadim R.

    2016-01-01

    Full Text Available This paper addresses a modelling and a simulation of three level inverters for main drive of the plate mill rolling stand. The main purpose of the article is to develop of a mathematical description of the three level voltage source inverter based on a space vector pulse width modulation and to simulate a consumption current by the main electric drive based on 18-pulse rectification circuit. A twelve-megawatt synchronous motor as a load has been used. The modelling results were simulated at the Matlab/Simulink program. It can allow us to estimate an electromagnetic compatibility of the main electric drive based on transients of the consumption current. The research results can be used to assess the electromagnetic compatibility of powerful three level natural point clamped converters with different types of the space vector pulse width modulation on a load or a grid.

  15. Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

    Directory of Open Access Journals (Sweden)

    Dazhong Wang

    2015-01-01

    Full Text Available Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.

  16. The effect of roll with passive segment on the planetary rolling process

    Directory of Open Access Journals (Sweden)

    Qing-Ling Zeng

    2015-03-01

    Full Text Available In three-roll planetary rolling process, there is secondary torsion phenomenon that may lead to rolling instability. This article proposed a new idea to alleviate the secondary torsion phenomenon by dividing the secondary torsion segment out of the roll as an independent and passive one. To study the performance of the roll with passive segment, the three-dimensional finite element models of planetary rolling process using actual roll or new roll with passive segment involving elastic–plastic and thermal–mechanical coupling were established by the software ABAQUS/Explicit, and a series of analysis had been done successfully. The rolling temperature and rolling force of planetary mill were in good agreement with the measured results, which indicated that the finite element method would supply important reference merit for three-dimensional thermo-mechanical simulation of the three-roll planetary rolling process. Comparing the simulation results of the two models, the results indicated that the change in the roll structure had just a little influence on the metal deformation, temperature, and rolling force, but it lessened the secondary torsion deformation effectively and improved the outside roundness of the rolled tube slightly. The research provided a new idea for the roll design of three-roll planetary mill (PSW.

  17. Simulation of two Stands Cold Rolling Mill Process Using a Combination of Neural Networks and Genetic Algorithms to Avoid the Chatter Phenomenon

    Directory of Open Access Journals (Sweden)

    Behzad BahramiNejad

    2015-03-01

    Full Text Available Rolling mill Industry is one of the most profitable industries in the world. Chatter phenomenon is one of the key issues in this industry. Chatter or rolling unwanted vibrations not only has an adverse effect on product quality, but also reduces considerably the efficiency with reduced rolling velocities of rolling lines. This paper is an attempt to simulate the phenomenon of Chatter more accurate than the previous performed simulations. In order to increase the production speed, it needs to avoid parameters which effect on the Chatter and varieties with the rolling lines condition. Actual values of these parameters were determined in the archives of the Mobarakeh two stand cold rolling mills and collected on the 210 case study of real chattering. To simulate the experiment, a neural network is trained and weights and bias values of the neural network with genetic optimization algorithm were used to get an optimal neural network which reduces bugs on the test data. So this model is capable to predict speed of Chatter threshold on rolling process of two stand cold rolling mill with the accuracy less than one percent. So it can be used in rolling process with the building intelligent recognition systems to prevent the creator conditions of the chatter frequency range.

  18. The Research on Optimization of Edge Drop Control for Cold Tandem Rolling Mill

    Science.gov (United States)

    Zhou, Xiao-Min; Yue, Xiao-Xue

    2016-05-01

    The cold tandem rolling of metal strip presents a significant control challenge because of nonlinearities and process complexities. And reducing edge drop of cold rolling strips and meeting uniform thickness will be a new tough shape theories and technologies. In this paper, the existing edge drop control are analyzed and optimized. The simulation results and practical data show that the optimized control system can effectively control the edge drop.

  19. INFLUENCE OF CONFIGURATION OF EQUIPMENT OF A HIGH-SPEED ROD MILL ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available The quality of output production has increased in the result of new arrangement of finishing train of block construction of rod mill of RUP «BMZ». Additional using in rolled line of reducing-sizing block at production of high- carbon rolled wire enabled to reduce the dispersion of mechanical characteristics, to decrease the depth of decarburized layer.

  20. HOT ROLLING OF A FERRITIC STAINLESS STEEL IN A STECKEL MILL: THERMOMECHANICAL AND MICROSTRUCTURAL CARACTERIZATION AND MATHEMATICAL MODELLING OF THE EVOLUTION OF RECRYSTALLIZED VOLUME FRACTION OF FERRITE

    Directory of Open Access Journals (Sweden)

    Willy Schuwarten Júnior

    2013-10-01

    Full Text Available A thermomechanical and a microstructure caracterization and a mathematical model of the evolution of the recrystallized volume fraction of ferrite in hot rolling in a Steckel mill have been carried out here. The proposed model is able to reasonably predict the observed in hot rolling, that is, there is 100% recrystallization of ferrite after roughing and partial recrystallization only after finishing

  1. Analysis of CVC roll contour and determination of roll crown

    Institute of Scientific and Technical Information of China (English)

    Guang Xu; Xianjun Liu; Jiarong Zhao; Junwei Xiong

    2007-01-01

    Mathematical analysis of continuous variable crown (CVC) roll contour used in CSP production line was conducted and the roll contour function of CVC roll was obtained. The validation with actual CVC roll contour shows that the calculation values of the roll contour function and the actual roll contour parameters given by equipment provider are the same, which proves that the roll contour function of CVC rolls given in this article is correct. The nonlinear relationship between the roll crown of CVC rolls and roll shift amounts was deduced. The concept of crown extremum was given.

  2. 三辊斜轧机轧制外螺纹管件工艺分析%Process Analysis of Rolling External-threaded Tube by Three-roll Cross Mill

    Institute of Scientific and Technical Information of China (English)

    张海龙; 杨晓明; 陈端

    2015-01-01

    对采用三辊斜轧机轧制外螺纹管件的工艺过程进行了分析,特别分析了压下量、螺纹升角、送进角等工艺参数对产品质量的影响。%In this paper ,the rolling process of external-threaded pipe by three-roll cross rolling mill were analyzed ,the reduction , thread lead angle ,feed angle and other parameters influencing on product quality were put emphasis on .

  3. Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

    2005-07-01

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

  4. Effect of hydraulic bending roll on vibration energy of a hot continuous rolling mill%液压弯辊控制参数对热连轧机振动能量影响研究

    Institute of Scientific and Technical Information of China (English)

    闫晓强; 么爱东; 刘克飞

    2016-01-01

    In recent years,hot continuous rolling mill vibration problems are more prominent,many enterprises urgently need to solve this problem.Here,the vibration problem of a hot continuous rolling mill was monitored online. Then,a coupled dynamic model of a rolling mill vertical system and a hydraulic bending roll system was built.According to the actual mill parameters.MATLAB was used to do a simulation study.The effects of the control performance of the hydraulic bending rolls system on the rollers system vibration energy were analyzed by changing the controller parameters of the hydraulic bending roll system.The results provided one of effective measures for suppressing vibrations of hot continuous rolling mills.%近年来,热连轧机振动问题显得更加突出和复杂化,众多企业迫切需要解决这一难题。首先对某热连轧机振动现象进行在线监测;然后依据轧机实际参数建立液压弯辊系统和轧机垂直系统的耦合动力学模型,利用 MATLAB进行了仿真研究,通过改变液压弯辊系统中控制器参数,获得液压弯辊的控制性能对辊系振动能量的影响,实践表明这是有效抑制振动的措施之一。

  5. 冷轧机张力控制系统分析%Cold Rolling Mill Tension Control System Analysis

    Institute of Scientific and Technical Information of China (English)

    吴俊

    2015-01-01

    The stability of tension directly affects the quality of the rolled products, therefore, constant tension control rolling mill automatic control system is a key technology. Expounds the role of tension in mill production, the concept of tension, tension control and influence of the basic principles of tension fluctuation factor.%张力的稳定性直接影响着轧制产品的质量,因此,轧机的恒张力控制是轧机自动控制系统中的关键技术。主要阐述了张力在轧机生产中的作用、张力的概念、张力控制的基本原理和影响张力波动的因素。

  6. Three-Dimensional Model for Strip Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guo-min; XIAO Hong; WANG Chun-hua

    2006-01-01

    A three-dimensional model for strip hot rolling was developed, in which the plastic deformation of strip, the thermal crown of rolls, roll deflection and flattening were calculated by rigid-plastic finite element method, finite difference method, influential function method and elastic finite element method respectively. The roll wear was taken into consideration. The model can provide detailed information such as rolling pressure distribution, contact pressure distribution between backup rolls and work rolls, deflection and flattening of work rolls, lateral distribution of strip thickness, and lateral distribution of front and back tensions. The finish rolling on a 1 450 mm hot strip mill was simulated.

  7. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    Science.gov (United States)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  8. The Physical Flow of Materials and the Associated Costs in the Production Process of a Rolling Mill

    Directory of Open Access Journals (Sweden)

    Holisz-Burzyńska, J.

    2007-01-01

    Full Text Available Efficiency of resources use is, in a large extent, determined by the organization of production flow and the way of their control. The optimization of materials flow in the production process requires the identification of physical flows of goods and it cost. In the article the physical flow process of materials stream in the production process in one of Polish rolling mill and also its logistics analysis and cost analysis are presented.

  9. EXPERIMENTAL STUDY ON INFLUENCE OF SUPPLIED PRESSURE FLUCTUATION ON OUTPUT ARACTERISTIC OF PRESSURE CONTROL SYSTEM OF ROLLING MILL

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The infulence of supplied pressure fluctuation on output accuracy for the electro-hydraulic pressure control system of the rolling mill is discussed.Based on the bond graph theory and experimental study,the relationship between the variation of system output pressure and the supplied pressure fluctuation and the influence of the system bandwidth on system output pressure are provided.A theoretical base for determining the allowable fluctuation range of pressure and accurate design of constant pressure source system is obtained.

  10. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    Science.gov (United States)

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers.

  11. Synchronous control for the hydraulic width system of edger rolling mill

    Science.gov (United States)

    Ning, Shurong; Fan, Zhuoyu

    2008-10-01

    Edger rolling mill is a load system in which the upper and the lower cylinder actuate a side vertical roller at the same time. Due to the linkage of the load, the output and control of two channels influence each other. Synchronic-control issue is discussed aim to the system with serious coupling. Neural network inverse as decoupling controller is proposed to account for the complicated process dynamics characterized by nonlinear, time-varying, uncertain and load couple properties. Firstly, the reversibility of the system is analyzed and the ANN inverse dynamic is constructed based on a feed forward and neural network structure with enlarged back propagation algorithm. Secondly, the system is changed into two pseudo-linear sub-system through connecting the controlled system and inverse dynamic model in series. Aim to two pseudo-linear sub-system pole assignments method is proposed to enhance the whole system performance. A series simulation was conducted and results showed the proposed controller does better than traditional PID not only on decoupling but also on the transient response, as well as robustness under vary conditions.

  12. Key technology of Zhongyue tinplate "twice rolling & once planishing" rolling mill%中粤镀锡基板“两轧一平整”机组关键技术

    Institute of Scientific and Technical Information of China (English)

    黄志锋

    2011-01-01

    The key technologies of six-rollerl 100 mm wide HC reversible cold rolling mill and four-roller 1 100 mm wide planshing mill in TMBP production line are analyzed. The key technologies of six-rollerl 100 mm wide HC reversible cold rolling mill include the thickness control, plate shape control, tention control and unoiling from plate surface. And the key technologies of four-roller 1100 mm wide planshing mill include the selection of planishing mode, tention control and surface cleaning by blowing. The application of " twice rolling & once planishing" rolling mill in the tinplate procuction is described.%分析了中山中粤镀锡基板生产线1100mm六辊可逆冷轧机和1100mm四辊平整机组的关键技术,冷轧机的厚度控制、板型控制、张力控制技术和带材表面除油技术,平整机的平整模式选择、板型控制、张力控制及表面吹扫技术等,以及两轧一平整机组在中山中粤镀锡基板生产中的应用.

  13. Behavior of a nano-particle and a polymer molecule in a nano-scale four-roll mill

    Science.gov (United States)

    Vo, Minh; Papavassiliou, Dimitrios

    2016-11-01

    The four-roll mill device could be used to create a mixed flow from purely extensional stresses to completely rotational through the proper selection of speed and direction of each of the four cylindrical rollers. Considerable research has been done with this device for macroscale rheological studies.. In our study, the dissipative particle dynamics (DPD) method was employed to investigate the behavior of a nano-sphere and a polymer molecule in different conditions within a four-roll mill device. Hydrophilic properties of each roll were generated by adjusting interaction parameters and using bounce back boundary condition at the solid surface. All simulations were run up to 4x106 time steps at room temperature using the open source LAMMPS package. After the flow in the system reached equilibrium, a nano-sphere and then a polymer chain were released at the center of the simulation box. Their trajectories were recorded at different shear rate conditions. The propagation of nanosphere in different rotational flow will be discussed. Additionally, the deformation of polymer chains will be compared to that in a simple shear flow.

  14. Influence of rolling lubrication on the self-excited vibration of rolling mill main drive system%轧制润滑对轧机主传动系统自激振动影响

    Institute of Scientific and Technical Information of China (English)

    陈程; 李友荣

    2015-01-01

    In order to research the mechanism of self-excited vibration in rolling process of F2 rolling mill production in a hot strip mill set and to eliminate the self-excited vibration of rolling mill,the main drive system of the rolling mill was simplified into two single degree of freedom systems with equal natural frequency,and the nonlinear dynamical equations of a twist vibration model of the main drive system were established.The progressive method was used to solve the nonlinear dynamical equations.The results of simulation analysis draw the following conclusions:due to the unstable rolling lubrication, the friction in rolling deformation zone declines and causes the negative damping phenomenon,resulting in the self-excited vibration of the mill.Through the field test and theoretical analysis,it is found:reasonable changes of the dynamic viscosity of rolling lubricating liquid and rolling speed can avoid the appearance of negative damping and eliminate the self-excited vibration of the mill.%为研究热连轧机组 F2轧机轧制过程中自激振动产生机理及如何消除轧机自激振动,将轧机主传动系统简化为两固有频率相同的单自由度系统建立扭振模型的非线性动力学方程。用渐进法求解非线性动力学方程。结合仿真分析表明,由于轧制变形区轧制润滑不稳定,使变形区摩擦系数下降出现负阻尼现象导致轧机产生自激振动;合理改变轧制润滑液的动力粘度及轧制速度,可避免轧制系统内产生负阻尼。

  15. Online Prediction Under Model Uncertainty via Dynamic Model Averaging: Application to a Cold Rolling Mill.

    Science.gov (United States)

    Raftery, Adrian E; Kárný, Miroslav; Ettler, Pavel

    2010-02-01

    We consider the problem of online prediction when it is uncertain what the best prediction model to use is. We develop a method called Dynamic Model Averaging (DMA) in which a state space model for the parameters of each model is combined with a Markov chain model for the correct model. This allows the "correct" model to vary over time. The state space and Markov chain models are both specified in terms of forgetting, leading to a highly parsimonious representation. As a special case, when the model and parameters do not change, DMA is a recursive implementation of standard Bayesian model averaging, which we call recursive model averaging. The method is applied to the problem of predicting the output strip thickness for a cold rolling mill, where the output is measured with a time delay. We found that when only a small number of physically motivated models were considered and one was clearly best, the method quickly converged to the best model, and the cost of model uncertainty was small; indeed DMA performed slightly better than the best physical model. When model uncertainty and the number of models considered were large, our method ensured that the penalty for model uncertainty was small. At the beginning of the process, when control is most difficult, we found that DMA over a large model space led to better predictions than the single best performing physically motivated model. We also applied the method to several simulated examples, and found that it recovered both constant and time-varying regression parameters and model specifications quite well.

  16. Influence of Hot Rolling Conditions on the Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2008-01-01

    Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated.Thermomechanical control processing(TMCP)was conducted by using a laboratory hot rolling mill,in which three different kinds of finish rolling temperatures were applied.The results show that polygonal ferrite,granular bainite and larger amount of stabilized retained anstenite can be obtained by controlled rolling processes.The finer ferrite grain size is produced through the deformation induced transformation during deformation rather than after deformation,which affects the mechanical properties of hot rolled TRIP steel.Mechanical properties increase with decreasing finish rolling temperature due to the stabilization of retained austenite.Ultimate tensile strength(UTS),total elongation(TEL)and the product of ultimate tensile strength and total elongation(UTS×TEL)reaches optimal values(791 MPa,36% and 28 476 MPa%,respectively)whenthe specimen was hot rolled for 50% reduction at finish rolling temperature of 700℃.

  17. Dynamic Correction Algorithm of Rolling Force in Plate Rolling

    Institute of Scientific and Technical Information of China (English)

    QIU Hong-lei; WANG Jun; HU Xian-lei; WANG Zhao-dong; WANG Guo-dong

    2005-01-01

    Based on the Shougang plat mill project, an on-line dynamic correction algorithm was analyzed. This algorithm can adjust model coefficients better because the reasonable correction is based on the measured and calculated rolling force. The results of application on site show that this on-line dynamic correction algorithm is effective.

  18. Rolling Shutter Motion Deblurring

    KAUST Repository

    Su, Shuochen

    2015-06-07

    Although motion blur and rolling shutter deformations are closely coupled artifacts in images taken with CMOS image sensors, the two phenomena have so far mostly been treated separately, with deblurring algorithms being unable to handle rolling shutter wobble, and rolling shutter algorithms being incapable of dealing with motion blur. We propose an approach that delivers sharp and undis torted output given a single rolling shutter motion blurred image. The key to achieving this is a global modeling of the camera motion trajectory, which enables each scanline of the image to be deblurred with the corresponding motion segment. We show the results of the proposed framework through experiments on synthetic and real data.

  19. CVC冷轧机承载辊缝凸度调节域计算模型%Model of CVC Cold Rolling Mill Loaded Roll Gap Crown Control Room

    Institute of Scientific and Technical Information of China (English)

    李勇华; 邸洪双; 刘光明; 郝亮

    2011-01-01

    The crown control room prediction model of loaded roll gap of 4-high CVC cold rolling mill was developed.The loaded roll gap was divided into two parts, unloaded roll gap crown and deformation roll gap crown.Taking a CVC mill as an example, the model calculated result was consistent with the result that calculated by influence function method.It could be used to preset the shape crown of different actual production conditions on line.%开发了四辊CVC冷轧机承载辊缝凸度调节域预报模型,其将承载辊缝分为空载辊缝凸度与变形辊缝凸度两部分.以某厂CVC轧机为例,计算的凸度调节域与影响函数法计算的凸度调节域相吻合,可在线对不同工况下的轧机进行板凸度的预设定.

  20. Nanostructured MgH2 Obtained by Cold Rolling Combined with Short-time High-energy Ball Milling

    OpenAIRE

    Ricardo Floriano; Daniel Rodrigo Leiva; Stefano Deledda; Bjørn Christian Hauback; Walter José Botta

    2013-01-01

    MgH2 was processed by short time high-energy ball milling (BM) and cold rolling (CR). A new alternative processing route (CR + BM) using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process) resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear depen...

  1. Catalytic surface modification of roll-milled poly({epsilon}-caprolactone) biaxially stretched to ultra-thin dimension

    Energy Technology Data Exchange (ETDEWEB)

    Foo, H.L. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Taniguchi, A. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Yu, H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Department of Physiology, National University of Singapore (Singapore); Okano, T. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Institute of Biomedical Engineering, Tokyo Women' s Medical University (Japan); Teoh, S.H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore) and Department of Mechanical Engineering, National University of Singapore (Singapore)]. E-mail: mpetsh@nus.edu.sg

    2007-03-15

    A novel roll-milling polymer processing technique along with biaxial stretching was used to fabricate 10 {mu}m thick poly({epsilon}-caprolactone) films. A less invasive collagen surface modification was used, involving a reaction between corona-preactivated membranes and ferrous-containing acrylic acid solution at the low temperature of 42 {sup o}C. Successful modified films were characterized by Toluidine Blue O assay and X-ray photoelectron spectroscopy. Human umbilical vein endothelial cells also showed both higher proliferation rate and differentiated cobblestone morphology on these collagen-immobilized substrates.

  2. CISM Course on Rolling Contact Phenomena

    CERN Document Server

    Kalker, Joost

    2000-01-01

    Preface.- Rolling Contact Phenomena - Linear Elasticity.- Finite Element Methods for Rolling Contact.- Plastic Deformation in Rolling Contact.- Non-Steady State Rolling Contact and Corrugations.- Modelling of Tyre Force and Moment Generation.- Rolling Noise.- Lubrication

  3. High-speed steel rolls used for cold rolling

    Institute of Scientific and Technical Information of China (English)

    QU Haixia; WU Qiong; SUN Dale

    2015-01-01

    During cold rolled production of steel,each change of rolls causes a halt in production and affects the roll’s grinding maintenance and consumption.Consequently,rolls are very critical to the costs of steel production. Besides the rolling accidents,surface quality problems,including inhomogeneous wear and a decrease of the surface roughness of the rolls are other main reasons for outage and a change of the rolls.Therefore,safe rolls,with superior wear resistance and roughness retentivity will be a future trend in the cold rolling steel industry.In this study,the property characteristics and in-service performance of high-speed steel(HSS)cold rolling work rolls at Baosteel are discussed.The results of this study indicate that in-service performance of HSS cold work rolls has an improvement over conventional rolls.Implementation of HSS work rolls will prolong the rolling campaign and improve the rolling stability,thus,the cost of cold rolling production can be better controlled.

  4. 大棒轧线粗轧机控制系统的优化和应用%Optimization and application of stick rolling line control system for rough rolling mill

    Institute of Scientific and Technical Information of China (English)

    马世雷

    2016-01-01

    本文主要介绍了莱钢特钢新区100吨电炉轧钢生产线粗轧机区域的概况,根据实际生产过程中的控制缺陷和不稳定因素,开始对控制进行优化。从轧制质量和控制系统稳定性出发,陆续开发了翻钢机推床自动对中功能、设备虚拟技术应用以及轧机辊缝计算模型开发等功能,提高了轧机控制系统的稳定性,提升了产品质量。%In this paper are introduced overview of rough mill of Laiwu Iron and Steel General District 100 ton electric furnace steel rolling production line area,begin to optimize the control according to the actual production process control defects and unstable factors.From the rolling quality and the stability of the control system of continue to develop the steel pusher automatic function, equipment application virtualization technology and roll seam and the function of calculating the development model,to improve the stability of the rolling mill control system,to enhance the quality of products.

  5. Quantum dice rolling

    OpenAIRE

    Aharon, N.; Silman, J.

    2009-01-01

    A coin is just a two sided dice. Recently, Mochon proved that quantum weak coin flipping with an arbitrarily small bias is possible. However, the use of quantum resources to allow N remote distrustful parties to roll an N-sided dice has yet to be addressed. In this paper we show that contrary to the classical case, N-sided dice rolling with arbitrarily small bias is possible for any N. In addition, we present a six-round three-sided dice rolling protocol, achieving a bias of 0.181, which inco...

  6. Gearbox fault diagnosis of rolling mills using multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Fault diagnosis of rolling mills, especially the main drive gearbox, is of great importance to the high quality products and long-term safe operation. However, the useful fault information is usually submerged in heavy background noise under the severe condition. Thereby, a novel method based on multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution is proposed for gearbox fault diagnosis in rolling mills. The emerging multiwavelets can seize the important signal processing properties simultaneously. Owing to the multiple scaling and wavelet basis functions, they have the supreme possibility of matching various features. Due to the periodicity of gearbox signals, sliding window is recommended to conduct local threshold denoising, so as to avoid the "overkill" of conventional universal thresholding techniques. Meanwhile, neighboring coefficient denoising, considering the correlation of the coefficients, is introduced to effectively process the noisy signals in every sliding window. Thus, multiwavelet sliding window neighboring coefficient denoising not only can perform excellent fault extraction, but also accords with the essence of gearbox fault features. On the other hand, optimal blind deconvolution is carried out to highlight the denoised features for operators’ easy identification. The filter length is vital for the effective and meaningful results. Hence, the foremost filter length selection based on the kurtosis is discussed in order to full benefits of this technique. The new method is applied to two gearbox fault diagnostic cases of hot strip finishing mills, compared with multiwavelet and scalar wavelet methods with/without optimal blind deconvolution. The results show that it could enhance the ability of fault detection for the main drive gearboxes.

  7. Horizontal vibration of hot rolling mill and its relationship with rolling parameters%热连轧机水平振动及其与轧制参数影响关系

    Institute of Scientific and Technical Information of China (English)

    孙建亮; 刘宏民; 李琰赟; 彭艳

    2015-01-01

    研究了热连轧机轧辊水平振动机制、水平振动与轧制过程参数间的影响关系。考虑间隙、轧辊偏移距和非线性阻尼等影响因素,建立了板带轧机工作辊水平振动非线性动力学模型,同时建立了轧机水平振动与轧制过程参数的关系模型。对某厂热连轧机F2机座进行水平振动测试试验,工作辊水平振动剧烈,中后期振幅达到4.5 g,甩尾时超过5 g,振动优势频率为40和118 Hz;同时对振动过程进行仿真,研究了轧件厚度、轧制速度和张应力参数对水平振动的影响。结果表明:仿真分析水平振动加速度幅值达到4.8 g,对比仿真和实测的振动曲线,可知仿真与实测结果相符;轧件的厚度越薄,对轧辊振动影响越大;轧制速度变化对水平振动影响较大;相比其他因素,张力对轧机水平振动的影响较小。%The horizontal vibration mechanism of hot tandem rolling mill was studied, and the relationship between the horizontal vibration and the rolling process parameters was obtained. Considering the gap between the bearing chock and the housing, the offset of work roll and backup roll, and the nonlinear damping, the nonlinear dynamic model of horizontal vibration of strip rolling mill was established, and the relationship model of horizontal vibration and rolling process param-eters was also established. Then, the online horizontal vibration test was carried out on the F2 rolling mill of some steel plant. The test result shows that the horizontal vibration of the work roll is very strong, with an amplitude up to 4.5 g in the middle and later periods and more than 5 g at the end phase, and the main vibration frequencies are 40 Hz and 118 Hz. At the same time, based on the model established, the vibration simulation in the rolling process was made to investigate the effect of strip thickness, rolling speed and tensile stress on horizontal vibration. The simulation results

  8. Rolling at small scales

    DEFF Research Database (Denmark)

    Nielsen, Kim L.; Niordson, Christian F.; Hutchinson, John W.

    2016-01-01

    The rolling process is widely used in the metal forming industry and has been so for many years. However, the process has attracted renewed interest as it recently has been adapted to very small scales where conventional plasticity theory cannot accurately predict the material response. It is well....... Metals are known to be stronger when large strain gradients appear over a few microns; hence, the forces involved in the rolling process are expected to increase relatively at these smaller scales. In the present numerical analysis, a steady-state modeling technique that enables convergence without...... dealing with the transient response period is employed. This allows for a comprehensive parameter study. Coulomb friction, including a stick-slip condition, is used as a first approximation. It is found that length scale effects increase both the forces applied to the roll, the roll torque, and thus...

  9. Rolled-Up Metamaterials

    Directory of Open Access Journals (Sweden)

    Stephan Schwaiger

    2012-01-01

    Full Text Available In this paper we review metamaterials fabricated from self-rolling strained metal-semiconductor layer systems. These systems relax their strain upon release from the substrate by rolling up into microtubes with a cross-section similar to a rolled-up carpet. We show that the walls of these microtubes represent three-dimensional optical metamaterials which so far could be used, for example, for the realization of broadband hyperlenses, fishnet metamaterials, or optically active three-dimensional metamaterials utilizing the unique possibility to stack optically active semiconductor heterostructures and metallic nanostructures. Furthermore, we discuss THz metamaterials based on arrays of rolled-up metal semiconductor microtubes and helices.

  10. Rolling Regressions with Stata

    OpenAIRE

    Kit Baum

    2004-01-01

    This talk will describe some work underway to add a "rolling regression" capability to Stata's suite of time series features. Although commands such as "statsby" permit analysis of non-overlapping subsamples in the time domain, they are not suited to the analysis of overlapping (e.g. "moving window") samples. Both moving-window and widening-window techniques are often used to judge the stability of time series regression relationships. We will present an implementation of a rolling regression...

  11. Rolling resistance of tires

    Energy Technology Data Exchange (ETDEWEB)

    Junio, M.; Roesgen, A.; Corvasce, F. [Goodyear Technical Center Luxembourg, Colmar-Berg (Luxembourg)

    1999-07-01

    After a review of the contribution of tire rolling resistance to fuel economy, the tire rolling resistance is defined and measurement methods discussed. The significant effects of the 'external' factors such as load, inflation, temperature, speed, etc. that are not controlled by the tire developers, are reviewed. Tire construction changes that reduce deformations and compound changes reducing hysteresis are discussed and information is provided on what has been achieved so far and what might be done in the future. (orig.)

  12. Effect of Inertial Force on Thermal Elastohydrodynamic Lubrication of Oil Film Bearing in Rolling Mill Lubricated by the Oil-water Two-phase Flow

    Science.gov (United States)

    Wang, Tao; Wang, You-Qiang; Wang, Jian; Fan, Xiao-Meng

    2016-05-01

    The oil film bearing in rolling mill as the research object in this paper is established oilwater two-phase flow of thermal elastohydrodynamic lubrication (EHL) model with the inertia force and thermal effect of the Reynolds equation. The oil film bearing in rolling mill in oil-water two-phase flow is analyzed the effect on the pyrolysis with considering inertia force, and the lubricant film pressure, film thickness with the changes in the relationship between water content, rolling force and spindle speed. The results showed that the lubricant film thickness is increased and carrying capacity is also increased with considering inertial force. With the increase of water content, lubricant film thickness is increased and the carrying capacity is decreased.

  13. Computation of Rolling Stand Parameters by Genetic Algorithm

    Directory of Open Access Journals (Sweden)

    František Ďurovský

    2008-05-01

    Full Text Available Mathematical model of rolling process is used at cold mill rolling on tandemmills in metallurgy. The model goal is to analyse rolling process according to process datameasured on the mill and get immeasurable variables necessary for rolling control andoptimal mill pre-set for next rolled coil. The values obtained by model are used asreferences for superimposed technology controllers (thickness, speed, tension, etc. as well.Considering wide steel strip assortment (different initial and final thickness, differenthardness, and fluctuation of tandem mill parameters (change of friction coefficient, workrolls abrasion, temperature fluctuation, etc. the exact analysis of tandem is complicated.The paper deals with an identification of friction coefficient on a single rolling mill standby a genetic algorithm. Mathematical description of tandem mill stand is based on themodified Bland-Ford model. Results are presented in graphical form.

  14. Factors Affecting the Development of Oxide Scales on Austenitic Stainless Steels during Hot Rolling in Steckel Mills

    Science.gov (United States)

    Cobo, S. J.; Rainforth, W. M.

    2008-10-01

    The hot rolling of austenitic stainless steels in Steckel Mills introduces particular characteristics to the development of oxides scales and surface structures. In this work, the formation of oxide structures during multipass hot rolling of 302 steel was studied under different sets of processing parameters in a laboratory system designed for the simulation of the Steckel process. The resulting surface structures were characterized by a set of complementary techniques involving scanning electron microscopy, energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and glow discharge optical spectroscopy (GDOS). The surface analysis revealed two alternative surface structures: one consisting in a thin protective oxide layer rich in Cr2O3 and the other consisting in thick complex structures containing several successive nonprotective oxide scale and metal layers resulting from a cyclic oxidation pattern involving stages of protective oxidation, chemical breakaway, and duplex oxidation. The critical condition that determined the activation of one mechanism or the other was identified associated with the parabolic rate constant for Cr2O3 growth and the diffusivity of Cr in the alloy. The effects of changes in temperature, deformation, and furnace atmosphere are discussed. Alternatives for controlling scale development are presented.

  15. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Directory of Open Access Journals (Sweden)

    Ricardo Floriano

    2012-01-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  16. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Directory of Open Access Journals (Sweden)

    Ricardo Floriano

    2013-02-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  17. 磁尺在冷连轧系统中的应用%Application of SONY Magnetic Scale in Cold Tandem Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    张霆

    2013-01-01

      介绍磁尺在某冷连轧机组中作为 AGC 系统的位移传感器的应用方法。%The article describes how SONY Magnetic Scale works as position transducer in the AGC system of a cold tandem rolling mill.

  18. Rolling Force and Rolling Moment in Spline Cold Rolling Using Slip-line Field Method

    Institute of Scientific and Technical Information of China (English)

    ZHANG Dawei; LI Yongtang; FU Jianhua; ZHENG Quangang

    2009-01-01

    Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process (finishing rolling is excluded) are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that:the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable;in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process;the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.

  19. MENDED GENETIC BP NETWORK AND APPLICATION TO ROLLING FORCE PREDICTION OF 4-STAND TANDEM COLD STRIP MILL

    Institute of Scientific and Technical Information of China (English)

    Zhang Dazhi; Sun Yikang; Wang Yanping; Cai Hengjun

    2004-01-01

    In order to make good use of the ability to approach any function of BP (back propagation) network and overcome its local astringency,and also make good use of the overall search ability of GA (genetic algorithms),a proposal to regulate the network's weights using both GA and BP algorithms is suggested.An integrated network system of MGA (mended genetic algorithms) and BP algorithms has been established.The MGA-BP network's functions consist of optimizing GA performance parameters,the network's structural parameters,performance parameters,and regulating the network's weights using both GA and BP algorithms.Rolling forces of 4-stand tandem cold strip mill are predicted by the MGA-BP network,and good results are obtained.

  20. Using Multi-input-layer Wavelet Neural Network to Model Product Quality of Continuous Casting Furnace and Hot Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    HuanqinLi; JieCheng; BaiwuWan

    2004-01-01

    A new architecture of wavelet neural network with multi-input-layer is proposed and implemented for modeling a class of large-scale industrial processes. Because the processes are very complicated and the number of technological parameters, which determine the final product quality, is quite large, and these parameters do not make actions at the same time but work in different procedures, the conventional feed-forward neural networks cannot model this set of problems efficiently. The network presented in this paper has several input-layers according to the sequence of work procedure in large-scale industrial production processes. The performance of such networks is analyzed and the network is applied to model the steel plate quality of continuous casting furnace and hot rolling mill. Simulation results indicate that the developed methodology is competent and has well prospects to this set of problems.

  1. Establishment of mathematical moment model in twin casting rolling rolls

    Institute of Scientific and Technical Information of China (English)

    孙斌煜; 苑世剑; 张洪; 杜艳平; 张芳萍

    2002-01-01

    In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.

  2. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  3. Oil Film Compensation Control of Hydraulic AGC System in Tandem Cold Rolling Mill%冷连轧机液压AGC系统油膜补偿控制

    Institute of Scientific and Technical Information of China (English)

    孙孟辉; 王益群

    2011-01-01

    Since the request to the quality of cold rolling sheet strips is higher, the hydraulic AGC ( Automatic Gauge Control) has become the indispensable means which improves the product precision of cold rolling strips. However, to the tandem cold rolling mill which backup roll adopts the oil film bearing, the thickness of oil film changes with different rolling force and rolling velocity, which influences the exit thickness of strips and brings the thickness deviation. Especially for the tandem cold rolling mill, the accumulative deviation of every stand enlarges more the deviation of steel product. The oil film compensation model, which adapted to the practical control, was regressed from the data measured from production locale, aiming at one 5-stand tandem cold rolling mill as object. The control strategy was brought forward, which adapted to the distributed computer control. All of them were applied in the practical rolling process for compensation of changes in thickness of oil film. The experimental result indicates that length of out-toler-ance and value of out-tolerance between head and tail of steel product are reduced notably.%由于对冷轧薄板质量要求的提高,液压AGC已经成为提高冷轧带钢成品精度必不可少的手段.然而对于支撑辊采用油膜轴承的冷连轧机来说,其轴承油膜厚度随着轧制力和轧制速度的变化而变化,这将影响轧件的轧出厚度,造成厚差.尤其对冷连轧机,各机架的累积误差会使成品带的超差更加严重.以某五机架冷连轧机为研究对象,由生产现场实测数据回归出适合于实际控制的油膜补偿模型,提出适合于分布式计算机控制的控制策略,并将其应用于实际轧制过程中对油膜厚度变化进行补偿.实验结果表明:加入油膜补偿控制后,成品带钢厚差带头带尾超差段有较为显著的减少,且超差值也有所降低.

  4. Sliding and Rolling: The Physics of a Rolling Ball.

    Science.gov (United States)

    Hierrezuelo, J.; Carnero, C.

    1995-01-01

    Presents an approach that provides a simple and adequate procedure for introducing the concept of rolling friction. Discusses some aspects related to rolling motion that are the source of students' misconceptions. Presents several didactic suggestions. (JRH)

  5. Ship Roll Damping Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2012-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of difficulties associated with control system designs, which have proven to be far from trivial due to fundamental performance...... limitations and large variations of the spectral characteristics of wave-induced roll motion. This tutorial paper presents an account of the development of various ship roll motion control systems together with the challenges associated with their design. It discusses the assessment of performance...... and the applicability of different mathematical models, and it surveys the control methods that have been implemented and validated with full scale experiments. The paper also presents an outlook on what are believed to be potential areas of research within this topic....

  6. Thermal Behaviors of Work Roll in Finishing Trains of Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to analyze the thermal field and thermal contour of work roll in finishing trains of hot rolling in rolling process, a quasi two-dimension implicit finite difference model is developed. To improve the calculating speed and precision, some special solutions are introduced, including the development of this model, the simplification of boundary conditions and the computation of heat transfer coefficients. The results show that these solutions of thermal behaviors of work roll are very much efficient and the model can be used as an on-line profile and flatness control model of large industrial mills.

  7. Stochastic disks that roll

    Science.gov (United States)

    Holmes-Cerfon, Miranda

    2016-11-01

    We study a model of rolling particles subject to stochastic fluctuations, which may be relevant in systems of nano- or microscale particles where rolling is an approximation for strong static friction. We consider the simplest possible nontrivial system: a linear polymer of three disks constrained to remain in contact and immersed in an equilibrium heat bath so the internal angle of the polymer changes due to stochastic fluctuations. We compare two cases: one where the disks can slide relative to each other and the other where they are constrained to roll, like gears. Starting from the Langevin equations with arbitrary linear velocity constraints, we use formal homogenization theory to derive the overdamped equations that describe the process in configuration space only. The resulting dynamics have the formal structure of a Brownian motion on a Riemannian or sub-Riemannian manifold, depending on if the velocity constraints are holonomic or nonholonomic. We use this to compute the trimer's equilibrium distribution with and without the rolling constraints. Surprisingly, the two distributions are different. We suggest two possible interpretations of this result: either (i) dry friction (or other dissipative, nonequilibrium forces) changes basic thermodynamic quantities like the free energy of a system, a statement that could be tested experimentally, or (ii) as a lesson in modeling rolling or friction more generally as a velocity constraint when stochastic fluctuations are present. In the latter case, we speculate there could be a "roughness" entropy whose inclusion as an effective force could compensate the constraint and preserve classical Boltzmann statistics. Regardless of the interpretation, our calculation shows the word "rolling" must be used with care when stochastic fluctuations are present.

  8. METHOD OF ROLLING URANIUM

    Science.gov (United States)

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  9. Ship Roll Motion Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2010-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of deciencies in control system designs, which have proven to be far from trivial due to fundamental performance limitations....... This tutorial paper presents an account of the development of various ship roll motion control systems and the challenges associated with their design. The paper discusses how to assess performance, the applicability of dierent models, and control methods that have been applied in the past....

  10. Offensive Rolling in Sambo

    Directory of Open Access Journals (Sweden)

    Stephen Koepfer

    2012-07-01

    Full Text Available In recent years the Soviet born martial art of sambo has become increasingly well known in martial art circles. This is largely due to the success of sambo fighters in various mixed martial art venues. Offered here is a brief description of sambo’s development as well as a delineation of one of sambo’s hallmark strategies: offensive rolling. Examples of proper forward rolling and three related offensive techniques are presented. This paper provides a brief introduction to sambo’s history and one of its key tactical philosophies.

  11. Analysis of Temperature Field and Thermal Crown of Roll During Hot Rolling by Simplified FEM

    Institute of Scientific and Technical Information of China (English)

    GUO Zhong-feng; LI Chang-sheng; XU Jian-zhong; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Thermal crown of roll is an important factor, which affects strip profile. It is necessary to analyze the temperature field and thermal crown of roll for hot strip mill. A new simplified finite element method (FEM) was used to analyze the temperature field and thermal crown of roll, and corresponding models were built according to the practical boundary conditions. Transient roll temperature field and thermal crown were simulated by ANSYS FEM software with considering transient thermal contact and complex boundary condition. Temperature and thermal crown variations on roll surface nodes were obtained. The thermal crown results of roll obtained by FEM simulation were in good agreement with the measured data, indicating that simplified FEM models and results were correct.

  12. Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2007-01-01

    Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS× TEL) are obtained at 20 min.

  13. Effect of plate asymmetric rolling parameters on the change of the total unit pressure of roll

    Directory of Open Access Journals (Sweden)

    A. Kawalek

    2011-07-01

    Full Text Available This work shows the results of theoretical analysis of asymmetric rolling process of plates in the finishing mill of plate rolling. Its aim was to determine the influence of asymmetry velocity of working rolls on decrease of unit pressure of metal on the rolls. The lower value of the unit pressure will reduce the elastic deflection of the finishing stand and improve the cross-section shape of plate. Three-dimensional simulation of asymmetric hot rolling of S355J2G3 steel plates was done with the aid of FORGE 2008® software. The tensor polynomial interpolation was used for comparing the values of the unit pressure obtaining from symmetric and asymmetric rolling.

  14. 轧机换辊车传动方式改进设计%Improvement Design for the Transmission Mode of the Roll Change Carriage in Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王华勇; 周晓艳

    2013-01-01

    The defects of the old transmission mode is analyzed ,the force analysis of the gear in reduction box is analyzed and the troque of the old mode is calculated .According to these analysis,the old transmission mode should be changed to hydraulic motor.It is proved that this improvement could reduce the failure rate and shorten the roll changing time effectively.%针对换辊车原设计传动方式的不足,改变原有传动方式,通过对减速箱齿轮的受力分析,计算出原传动所提供的扭矩,将减速电机更换为液压马达,生产实践证明,此改进可降低设备故障率,缩短换辊时间。

  15. 冷连轧机辊型配置对高强钢板形控制的影响%Effect of Roll Shape Configuration of Cold Continuous Mill on High-strength Strip Profile

    Institute of Scientific and Technical Information of China (English)

    吴彬; 张清东; 张晓峰

    2012-01-01

    针对薄规格高强钢板形控制困难问题,通过建立有限元模型分析了常规支撑辊+ CVC中间辊、CVC补偿支撑辊+ CVC中间辊及VCL+支撑辊+HVC中间辊3种代表性辊型配置对高强度冷轧板的板形控制能力的影响.与其他2种辊型配置方案相比,VCL+支撑辊+HVC中间辊辊型配置的承载辊缝的凸度调节域较大、横向刚度较高,辊间接触压力较小.实际生产表明,在该辊型配置方案下,高强度带钢的板形控制精度较高,支撑辊磨损得到有效改善.%To the problem of the shape of high-strength sheet difficult to control, the influences of three representative forms of roll profile configuration on high-strength strip shape control in CVC cold continuous rolling mill are compared by FEM model, which are conventional back-up roll + CVC intermediate roll, back-up roll with CVC compensation + CVC intermediate roll, VCL+ back-up roll + HVC intermediate roll. Compared with the other two roll profile configuration, the configuration of VCL+ back-up roll + HVC intermediate roll increases crown adjustment room and lateral stiffness of loaded roll gap, decreases contact pressure between rolls. The production practice shows that the control accuracy of high-strength strip shape and wear of back-up roll are improved by it.

  16. Effect of the microstructure on tribological phenomena occurring on the surface of a mill roll made of SA5T cast iron (GJSL-HV600 - GJSL-330NiMoCr12-8-3

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper deals with the role of the microstructure in the tribological wear processes occurring in a cast iron mill roll. For this purpose, a piece of a broken roll, made in Italy, was collected. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed on the roll working surface in conjunction with metallographic tests effected within its surface layer. There was established the relation between the microstructure of the roll and the process of its tribological wear. The following was ascertained: micro-shrinkages or graphite precipitations nearby the working area cause cracks between those places and the working area; in the surface layer, cracks occur usually in the zone of ledeburitic cementite. At places of considerable precipitations of ledeburitic cementite, the tribological wear intensity of the roll is lower. A banded layout of precipitations of ledeburitic cementite facilitates a selective spalling of some parts of the roll material. The results of this study allow broadening the data base related to the effect of the microstructure on tribological wear of mill rolls, which in future will permit one to design their proper microstructure of cast iron mill rolls.

  17. A new transducer for roll gap measurements of the roll pressure distribution and the friction condition in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, Jonas; Wanheim, Tarras; Presz, W.

    2005-01-01

    Background/purpose The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, this to overcome problems in previous measurements in the past 70 years. Method The new...... idea is to increase the contact surface of the transducer, to be larger than the arc of contact. This is in the opposite way, compared to the smaller and smaller contact pin design that has been prevailing. Results The measurements where conducted during cold dry rolling of both copper strips...... and stainless steel strips in a pilot mill. The recordings were selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed...

  18. Decoupling control based on terminal sliding mode and wavelet network for the speed and tension system of reversible cold strip rolling mill

    Science.gov (United States)

    Fang, Yiming; Liu, Le; Li, Jianxiong; Xu, Yanze

    2015-08-01

    To weaken the nonlinear coupling influences among the variables in the speed and tension system of reversible cold strip rolling mill, a novel dynamic decoupling control strategy is proposed based on nonsingular fast terminal sliding mode (NFTSM) and wavelet neural network (WNN). First, nonlinear disturbance observers are developed to counteract the mismatched uncertainties, and then input/output dynamic decoupling and linearisation for the speed and tension nonlinear coupling system are realised by utilising the inverse system theory. Second, nonsingular fast terminal sliding mode controller (NFTSMC) for each pseudo linear subsystem is presented based on backstepping and two-power reaching law, so as to improve the global convergence speed and robust stability of the system. Third, adaptive WNNs are used to approximate the uncertain items of the system, so as to improve the control precision of the speed and tension of reversible cold strip rolling mill. Theoretical analyses show that the NFTSMs satisfy reachability condition, the system error variables can converge to equilibrium point in finite time, and the resulting closed-loop system is globally asymptotically stable. Finally, simulation research is carried out on the speed and tension system of a 1422 mm reversible cold strip rolling mill by using the actual data, and results show the superiority of the proposed control strategy in comparison with the strategies of cascade PI, linear sliding mode control and internal model control.

  19. Application and Development of Simulation Technology in Cold Continuous Rolling Mill%仿真技术在冷连轧系统的应用及发展

    Institute of Scientific and Technical Information of China (English)

    崔建江; 吴胜昔; 袁枫华; 徐心和

    2001-01-01

    This paper analyses a dynamic simulation system of cold rolling mill and discusses the status and signification of simulation application and development of cold rolling mill in our country and foreign countries. Modeling and process of simulation in cold rolling mill are analysed. The execution of dynamic simulation includes the advanced modelling technology and time coordination scheduling and the use of multi-advanced simulation technology, such as coordernation simulation, simulation database, and integrated simulation. In this field virtual reality and intelligent simulation maybe act as future development in the end.%分析了一类冷连轧动态仿真系统,综述了仿真技术在冷连轧中在国内外的应用发展现状、以及发展冷连轧动态系统的意义。分析了仿真动态系统的建模及实现过程,冷连轧动态仿真的实施包含先进的模型化技术及时间协调调度,多种先进仿真技术的使用如协调仿真、仿真数据库技术一体化仿真。最后展望了该领域在虚拟现实和智能仿真技术的今后发展方向。

  20. Study on Hydraulic Control System of Rolling Mill Based on LabVIEW%基于LabVIEW的轧钢机液压控制系统研究

    Institute of Scientific and Technical Information of China (English)

    李文华; 张建卓; 李康康

    2012-01-01

    提出一种基于LabVIEW控制高速阀全开占空比,通过LabVIEW实时采集辊缝大小以作为反馈控制,同采集到的温度信号参数一起作为输入量,对轧钢机辊缝进行精确控制的思想.设计了流量控制策略与算法,并开发了LabVIEW程序框图和前面板.测试结果表明:高速阀全开过程中流过高速阀的液压油体积与实际所需的液压油体积拟合精度高,且形成了控制轧钢机辊缝的闭环控制系统.%A thought of controlling roll gap of rolling mill by controlling the duty cycle of full open of high-speed valve and collecting the roll gap as a feedback control together with the temperature signal as the input based on LabVIEW was proposed. The strategy and algorithm were designed. The LabVIEW block diagram and front panel were developed. The experiment shows that the volume of hydraulic oil flowing through the valve in the full open is closed to the practical required. And a closed-loop controlling system of controlling the roll gap of the rolling mill is formed.

  1. Walk and roll robot

    Science.gov (United States)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  2. Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

    Directory of Open Access Journals (Sweden)

    Altaf Alam Noonari

    2016-04-01

    Full Text Available The SRRMs (Steel Re-Rolling Mills are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur, NO x (Oxides of Nitrogen, CO (Carbon Monoxide and O2 (Oxygen produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas the mean concentration of O 2 was 203.53 thousand ppm. As per results, the concentration ofair pollutants, including SOx and NO x were significantly higher than to the NEQS (National Environmental Quality Standards and NAAQS (National Ambient Air Quality Standards. The concentration ofCO was lower than to the NAAQS, but higher than to the NEQs, while the concentration of O2 was slightly lower than to the standard value. The workers who were exposed to these air pollutants are being suffering from chronic diseases related to breathing and allergies. Moreover, labour staff was lifting heavy loads manually, which causes them to muscular and joint problems. In all the SRRMs under study, the electrical and mechanical equipments were used without any safety. The MSDS were not displayed on the workstations, the housekeeping was inadequate and most of the workers were performing their jobs without personal protective equipment. In addition to these, the other serious issues related to the occupational health and safety were an unhygienic supply of water, higher noise level, placement of explosive cylinders in the open atmosphere and unavailability of the first aid facilities in the Mill premises.

  3. Roll of honour

    Energy Technology Data Exchange (ETDEWEB)

    Moxon, Suzanne

    1999-07-01

    This article gives details of the design and construction of dams selected by members of the dam construction industry for praise as feats of construction. The dams covered in the roll of honour include the dam at the Guri hydroelectric power station in Venezuela on the Caroni river, the Contra dam on the Verzrasca river in Switzerland, and the double curvature arc Ertan dam on the Yalong river in China. (UK)

  4. Rolling bearing analysis

    CERN Document Server

    Harris, Tedric A

    2001-01-01

    One of the most well-known experts in the field brings cutting-edge research to practitioners in the new edition of this important reference. Covers the improved mathematical calculations for rolling bearing endurance developed by the American Society of Mechanical Engineers and the Society of Lubrication and Tribology Engineers. Updated with new material on Condition-Based Maintenance, new testing methods, and new bearing materials.

  5. A study on centrifugal casting of high speed steel roll

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    High speed steel (HSS) rolls can replace traditional rolls such as alloyed cast iron rolls and powder metallurgical (PM) hard alloy rolls. The main reasons for the replacement are that the wear resistance of low-cost alloyed cast iron rolls is poor and the cost of high-quality PM hard alloy rolls is very high. By means of centrifugal casting, HSS rolls having excellent wear resistance have been manufactured. The hardness of the HSS roll is 65~ 67 HRC, the range of variation is smaller than 2 HRC and its impact toughness is 15 J/cm2. The wear rate of HSS rolls used in the pre-finishing stands of high-speed hot wire-rod rolling mill reaches 2.5 × 10-4 mm per ton steel. Furthermore, the manufacturing cost of HSS rolls is significantly lower than that of PM hard alloy rolls; it is only 30 percent of that of PM hard alloy rolls.

  6. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report number 11, March 1--May 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.

    1995-06-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. Detailed investigations of the effect of solids content and chemical additives on the rheology of coal-water slurries, prepared with fines produced by the ball milling of Pittsburgh No. 8 coal, were conducted during the first phase of the research program. These experiments were to provide a baseline against which the rheological behavior of slurries prepared with fines produced by high-pressure roll milling or hybrid high-pressure, roll mill/ball mill grinding could be compared. The viscosity of slurries with high solids content is strongly influenced by the packing density of the feed material. The packing density can be significantly altered by mixing distributions of different median sizes, and to an extent by modifying the grinding environment. The research during this quarter was, therefore, directed towards: (1) establishing the relationship between the packing characteristic of fines and the viscosity of slurries prepared with the fines; (2) investigation of the effect of mixing distribution on the rheology; and (3) study of the effect of grinding environment in the ball mill on the rheology of coal-water slurries.

  7. Effect of Controlled Cooling After Hot Rolling on Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    WU Di; LI Zhuang; L(U) Hui-sheng

    2008-01-01

    A three-step cooling pattern on the runout table (ROT) was conducted for the hot rolled TRIP steel. Microstructural evolution during thermomechanical controlled processing (TMCP) was investigated. Proeessing condition of controlled cooling on a ROT in the laboratory rolling mill was discussed. The results indicated that the microstructure containing polygonal ferrite, granular bainite and a significant amount of the stable retained austenite can be obtained through three-step cooling on the ROT after hot rolling. TMCP led to ferrite grain refinement. Controlled cooling after hot rolling resulted in the stability of the remaining austenite and a satisfactory TRIP effect. Excellent mechanical properties were obtained through TMCP for the hot rolled TRIP steel.

  8. Research on the rolling moment in the symmetrical and asymmetrical rolling process

    Science.gov (United States)

    Alexa, V.; Raţiu, S. A.; Kiss, I.; Cioată, C. G.

    2017-01-01

    Research distribution the rolling moments symmetrical and asymmetrical report presents great importance both in theory and to introduce clarifications to the calculation of rolling resistance line assemblies. Clarifying individuals of metallic material deformation between the rolls single cylinder diameters act of any difference of work and analysis of advance and delay phenomena. Torque drive value for each of the rolling cylinders was done by reducing the thickness of the laminate samples, an experimental facility located in the laboratory of plastic deformation of the Faculty of Engineering Hunedoara. The analysis of research results show that in terms of power consumption for deformation and safety equipment in operation is rational for mills which require such a difference between the work rolls to execute about one cylinder operated.

  9. 宽带钢热轧机CVC辊型优化与应用%Optimization and Application of CVC Roll Contour on Hot Wide Strip Mill

    Institute of Scientific and Technical Information of China (English)

    杨晖

    2011-01-01

    In view of unreasonable of amount and distribution of work roll shifting in full stroke and short ability of crown control of F5 ~F7 mills in 2250mm hot wide strip line of Lianyuan Iron &-Steel Co. , the CVC roll contour was optimized by building models. The industry experiment shows that the work roll utilization ratio of shifting in full stroke is effectively improved, and the shape control function of work roll bending is also gotten better.%针对涟钢2250mm常规热连轧机组F5~F7机架CVC工作辊横移量及分布不合理、轧机凸度控制能力不足的问题,通过建立CVC辊型模型对其进行了优化设计.现场实验表明,CVC辊型优化后,工作辊横移全行程利用率得到了有效提高,工作辊弯辊的板形调控功效也得到了更好发挥,满足了板形控制的需要.

  10. A Web-based Condition Monitoring and Diagnostic System of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A web-based condition monitoring and fault diagnosis system (CMAFDS) for the F2 finishing mill of the 2050 Hot Strip Mill was developed at a steel works. The features of the condition monitoring and fault diagnosis system based on the Web are analyzed in this paper. This paper also describes the main frame of the hardware and the software in the system and emphatically points out the function of the database management system(DBMS) based on the Web. It is proved that the web-based CMAFDS is practical in technology and much superior to the CMAFDS based on other network technology in functions.

  11. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  12. CREATION OF INFORMATION-ANALYTICAL SYSTEM OF CONTINUOUS GRADED ROLLING

    Directory of Open Access Journals (Sweden)

    S. M. Zhuchkov

    2009-01-01

    Full Text Available The computer means allowing to ca n y out of analytical research of process continuous rolling on mills with the various technological circuits of manufacture is created. With the help of the developed information-analytical system continuous rolling, the urgent tasks of manufacture of hire on rolling mills, in particular, decrease of consumption of power resources can be successfully decided during continuous rolling at the expense of optimization existing or development of the new technological circuits of manufacture of hire.

  13. Grooved roll for a high speed twin roll caster

    OpenAIRE

    T. Haga; HIROOKA, K.; H. Watari; S. Kumai

    2008-01-01

    Purpose: Purpose of this paper is investigation of the effect of roll-surface on the strip-surface. Improvement ofsmall cracks on the strip-surface was tried and effect of groove at the roll surface on the strip surface was shown.Design/methodology/approach: Method used in the present study was high speed twin roll caster withgrooved roll. Two kinds of grooves were used: one was parallel groove and the other was cross groove machinedby knurling and bite attached to a lathe.Findings: Findings ...

  14. 热连轧机机电液耦合振动控制%Machinery-electric-hydraulic Coupling Vibration Control of Hot Continuous Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    闫晓强

    2011-01-01

    全世界薄板坯连铸连轧机在轧制薄规格带钢时都出现不同程度的严重振动现象,导致带钢和轧辊生成明显振痕,从而影响企业的产品质量、外部形象和经济效益.利用自制综合遥测系统对轧机振动参数、力能参数、电参数和工艺参数等进行全面的现场综合测试,经过对测试信号的时域分析和频域分析获得振动的特征及规律;通过理论研究和仿真研究,发现轧机确实存在扭垂耦合振动、机电耦合振动和液机耦合振动现象,确定轧机振动的性质为机电液多态耦合振动.据此对电气传动控制系统和AGC系统进行参数修改和优化,将设计的二阶扭振抑制器应用在主传动控制系统中和对AGC参数进行优化,辊系振动明显降低,有效地抑制了轧机机电液耦合振动现象,取得了显著的经济效益和社会效益.%Thin slab continuous-casting and continuous-rolling mill appear different degree of serious vibration phenomenon when rolling thin strip in the world. The vibration phenomenon lead the strip and rolls to generate obvious stripe, which affects product quality and enterprise external image and economic benefits. Using self-made comprehensive telemetry system test the rolling mills vibration parameters, force and energy parameters, electric parameters and technological parameters in the site. Analysing the test signal in the time and frequency domain, characteristics and rules of vibration can be obtain. Through the theoretical and simulation research, it is found that rolling mill do exist vertical-twist coupling vibration, electro-mechanical coupling vibration and liquid-mechanical coupling vibration phenomenon. So confirming the nature of the rolling mill vibration is mechanical-electrical-liquid coupling vibration. Based on modification and optimization of the electric drive control system and AGC system, applying the designing second order torsional vibration observer in the main drive

  15. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    Sumesh P Thampi; Rama Govindarajan

    2015-03-01

    Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling motion for any intermediate shape, and recently obtained a universal curve for the amount of roll as a function of a shape parameter using hybrid lattice Boltzmann simulations. In this paper, we discuss the linear relationship which is expected between the Capillary and Bond numbers, and provide detailed confirmation by simulations. We also show that the viscosity of the surrounding medium can qualitatively affect dynamics. Our results provide an answer to a natural question of whether drops roll or slide on a surface and carry implications for various applications where rolling motion may or may not be preferred.

  16. Development of centrifugal casting high speed steel rolls

    Institute of Scientific and Technical Information of China (English)

    Hanguang Fu; Aimin Zhao; Jiandong Xing

    2003-01-01

    The present study aims at developing the high speed steel (HSS) as roll materials to replace the traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy. The HSS roll billet was formed by centrifugal casting, and the billet was rough machined after soften annealing heat treatment, then it was quenched and tempered to get suitable hardness and toughness. After that the HSS roll was finish machined to the final dimension of φ285 mm in the outer diameter, φ160 mm in the inner diameter and 120 mm in width and its surface hardness was tested. Finally the HSS roll was used in high speed wire rod mill. The test results show that a high and homogeneous hardness can obtain on the work surface of HSS rolls, the surface hardness is 63-65HRC and its variation is smaller than 2HRC. The impact toughness of this kind of HSS is about 16 J/cra2. The results of on-line service investigation in high speed wire rod mill indicate that the HSS rolls have excellent wear resistance, the steel rolling quantity per mm of HSS rolls is 3120 t, the service life-span of HSS rolls is 4 times longer than that of high chromium cast iron rolls and it is close to that of the PM hard alloy rolls. The manufacturing burden of HSS rolls is obviously lower than that of the PM hard alloy rolls, it is only 25% of that of the PM hard alloy rolls.

  17. Analysis of the thermal profile of work rolls in the hot strip rolling process

    Institute of Scientific and Technical Information of China (English)

    Xuanli Zhang; Jie Zhang; Xiaoyan Li; Haixia Li; Gangcheng Wei

    2004-01-01

    A 2-dimension axisymmetric model was developed by the finite-difference method, which can be used to predict the transient temperature field and thermal profile of work rolls in the hot strip rolling process. To demonstrate the accuracy and reliability of the solution developed, the calculation results were compared with the production data of a 1700 mm hot strip rolling mill and good agreement was found between them. The effect of strip width and roll shifting on the thermal expansion of the work rolls was studied.It is found that the strip width has marked effect on the efficient thermal crown. Initially, when the rolling strip changes from narrow to wide, a bigger efficient thermal crown can be quickly achieved; afterwards, when the rolling strip changes from wide to narrow,not only the influence of uneven wear can be reduced but also the excessive efficient thermal crown can be avoided. It is also found that the work roll shifting has a determinate but not obvious effect on the reduction of the efficient thermal crown, and will make the strip shape unstable without being used properly.

  18. Practice of Improving Roll Deformation Theory in Strip Rolling Process Based on Boundary Integral Equation Method

    Science.gov (United States)

    Yuan, Zhengwen; Xiao, Hong; Xie, Hongbiao

    2014-02-01

    Precise strip-shape control theory is significant to improve rolled strip quality, and roll flattening theory is a primary part of the strip-shape theory. To improve the accuracy of roll flattening calculation based on semi-infinite body model, a new and more accurate roll flattening model is proposed in this paper, which is derived based on boundary integral equation method. The displacement fields of the finite length semi-infinite body on left and right sides are simulated by using finite element method (FEM) and displacement decay functions on left and right sides are established. Based on the new roll flattening model, a new 4Hi mill deformation model is established and verified by FEM. The new model is compared with Foppl formula and semi-infinite body model in different strip width, roll shifting value and bending force. The results show that the pressure and flattening between rolls calculated by the new model are more precise than other two models, especially near the two roll barrel edges.

  19. Using Variable Perturbation Method to Study the Stability of Torsional Self-Excited Vibration in Main Drive System of Rolling Mill

    Directory of Open Access Journals (Sweden)

    Fenglan Wang

    2013-06-01

    Full Text Available The self-excited vibration of blooming mill is a kind of torsional vibration, which occurs only when the rolling machine slips under appropriate conditions. Once in place, this may cause the larger peak pressure of each component in the main drive system; reduce the service life of the components, cause components′ damage directly. A large number of studies have shown that, at present there are not effective methods for diagnosis, monitoring of slipping and take proper measures in time to stop slipping so as to avoid the occurrence of malignant accidents. In this paper, author set out from another angle, take the main drive system of rolling mill as an example, to study stability of self-excited vibration. The conditions of the stable vibration are gained. By combining with the actual working conditions of blooming mill, author has put forward some effective measures to meet the stable conditions in order to make the blooming mill work in the stable state. Practice research has proved that the effective measures can contribute to reduce structural damage directly caused by the torsional vibration when “slipping” phenomenon occurred and to extend the service life of the components.

  20. NBCM with Flat Roll in the Finish Stand

    Institute of Scientific and Technical Information of China (English)

    Xiangwei KONG; Hezhou YE; Jianzhong XU; Guodong WANG; Xianghua LIU; Junwei ZHANG

    2004-01-01

    With the development of the market, it becomes a demanding task for producers to make flexible production schedules to shorten production cycle. Schedule-free rolling is needed. If the CVC work roll of the F6 and F7 stands in certain 2050 mm hot rolled strip mill are substituted by flat roll (aim to SFR) and the strip profile is controlled by the existing bending force, the control ability is not adequate. This fact has been tested through on-line experiment and has been given in this article. The NBCM (new backup roll crowning method) is recommended to improve the profile control ability. Finally the plastic deformation of the strip and the elastic deformation of the roll are analyzed by employing coupled calculation of rigid-plastic finite element method and G-function method, and the optimal range of the crown of backup roll is given theoretically.

  1. Development and Application of Pressure-Equalizing Back-Up Roll Contour in Hot Strip Mill%宽带钢热连轧机组均压支承辊辊形开发与应用

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 李本海; 张宝辉; 王磊; 陈超超

    2012-01-01

    CVC(Continuous Variable Crown) work roll contour technology since its invention was applied in more than 150 hot rolling mills throughout the world for controlling strip shape.However,in actual application,there were uneven wear on rolls or even roll spalling problems because contact pressure concentrations existed between work and back-up rolls when flat or CVC back-up roll was used for configuration with CVC work roll during the rolling.For solving these defects,a pressure-equalizing back-up roll contour with combination of VCR(Variable Crown Back-up Roll) and CVC back-up roll contours was designed and applied on a hot rolling mill.It not only has the feature of VCR back-up roll contour,but also can improve the contact condition between work and back-up roll.After the application of pressure-equalizing back-up roll contour,roll spalling problem was solved,and strip profile quality was also improved.%CVC工作辊辊形自发明以来在全球150多条热连轧生产线上得到应用,以控制带钢的板形。实际应用中,与CVC工作辊配对使用的支承辊无论采用平辊还是CVC辊形均存在非均匀磨损甚至轧辊剥落失效的问题,主要原因是CVC支承辊辊形和平支承辊与CVC工作辊配置时存在接触压力集中。为了解决此问题,设计并应用了一种均压支承辊辊形与CVC工作辊配置使用。此辊形是变接触支承辊辊形(VCR)与CVC支承辊辊形的组合,具有变接触辊形的优点,同时又能更好地与CVC工作辊配置使用。均压支承辊辊形应用后,改善了CVC工作辊与支承辊辊间接触状态,解决了轧辊剥落问题,并改善了带钢凸度质量。

  2. Planejamento e controle da produção de cilindros para laminação: um estudo de caso quantitativo Production management of rolling mill rolls: a quantitative study case

    Directory of Open Access Journals (Sweden)

    Laerte José Fernandes

    2013-03-01

    Full Text Available Este trabalho apresenta um modelo de otimização-simulação aplicado em um estudo de caso real no setor de cilindros para laminação de uma siderúrgica, buscando melhorar o gerenciamento da área/equipamento gargalo da linha de produção. A simulação atuou em conjunto com um modelo de otimização da programação linear inteira (PLI para melhorar o atendimento de prazo junto aos clientes em uma produção não seriada. Como resultado deste procedimento combinado da PLI e simulação, o processo produtivo foi otimizado e as filas de espera e o lead-time foram reduzidos, melhorando o atendimento aos clientes.This article presents a simulation-optimization model application for a real case study in the rolling mill roll sector of a steel plant. The purpose of this study was to get a better area/equipment bottleneck management in the production line. The simulation was used together with an ILP (Integer Linear Programming optimization model, in order to improve customer service in a made-to-order production. As a result of this ILP and Simulation combined approach, the productive process was optimized and both queues and lead-time were reduced, improving customer service.

  3. SASS Applied to Optimum Work Roll Profile Selection in the Hot Rolling of Wide Steel

    Science.gov (United States)

    Nolle, Lars

    The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In previous work, the profiles were successfully optimised using a self-organising migration algorithm (SOMA). In this research, SASS, a novel heuristic optimisation algorithm that has only one control parameter, has been used to find the optimum profiles for a simulated rolling mill. The resulting strip quality produced using the profiles found by SASS is compared with results from previous work and the quality produced using the original profile specifications. The best set of profiles found by SASS clearly outperformed the original set and performed equally well as SOMA without the need of finding a suitable set of control parameters.

  4. Analysis of Roll Scale Defects of 1780 Hot Strip Mill and Guides Transformation%1780热轧辊系铁皮缺陷分析及导卫改造

    Institute of Scientific and Technical Information of China (English)

    石朗国

    2016-01-01

    介绍了热轧辊系氧化铁皮的产生机理,分析了1780产线辊系铁皮缺陷率高的成因,通过对精轧导卫进行改造,并保证合理的氧化膜厚度等关键参数,降低了辊系铁皮的发生率。%Introduce the formation mechanism of roll scale,analyze the factor of high rate of roll scale for 1780 hot strip mill.Through transformation on roll guides of finishing mill,ensure suitable thickness of oxide film, reduce the incidence of the roll scale.

  5. LEDs are on a roll

    NARCIS (Netherlands)

    Blom, P.W.M.; Mol, A.M.B. van

    2011-01-01

    Light-emitting diodes are more efficient than conventional lighting, but high production costs limit their uptake. Organic versions that can be produced using a cheap newspaper-style 'roll-to-roll' printing process are likely to revolutionize our lighting and signage, say Paul Blom and Ton van Mol.

  6. Rudder roll stabilization for ships

    NARCIS (Netherlands)

    Amerongen, van J.; Klugt, van der P.G.M.; Nauta Lemke, van H.R.

    1990-01-01

    This paper describes the design of an autopilot for rudder roll stabilization for ships. This autopilot uses the rudder not only for course keeping but also for reduction of the roll. The system has a series of properties which make the controller design far from straightforward: the process has onl

  7. Computational design of rolling bearings

    CERN Document Server

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  8. Research of cold-rolling oil for stainless sheet steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research & application of cold rolling oil for stainless sheet steel are introduced inthis paper. The results indicate that this oil has well properties of anti-wear, oxidation, emulsifyingand fine rust-preventing characteristics, it can meet the employable demands of SENDZIMIR highspeed rolling mill at all.

  9. Avoiding the parametric roll

    Science.gov (United States)

    Acomi, Nicoleta; Ancuţa, Cristian; Andrei, Cristian; Boştinǎ, Alina; Boştinǎ, Aurel

    2016-12-01

    Ships are mainly built to sail and transport cargo at sea. Environmental conditions and state of the sea are communicated to vessels through periodic weather forecasts. Despite officers being aware of the sea state, their sea time experience is a decisive factor when the vessel encounters severe environmental conditions. Another important factor is the loading condition of the vessel, which triggers different behaviour in similar marine environmental conditions. This paper aims to analyse the behaviour of a port container vessel in severe environmental conditions and to estimate the potential conditions of parametric roll resonance. Octopus software simulation is employed to simulate vessel motions under certain conditions of the sea, with possibility to analyse the behaviour of ships and the impact of high waves on ships due to specific wave encounter situations. The study should be regarded as a supporting tool during the decision making process.

  10. Development of a rolling technology for twin-roll cast magnesium strips

    Directory of Open Access Journals (Sweden)

    M. Ullmann

    2015-10-01

    Full Text Available With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed at the Institute of Metal Forming at the Technical University Bergakademie Freiberg (Germany in cooperation with MgF Magnesium Flachprodukte GmbH (Germ any. The technology of twin-roll casting and strip rolling on a four-high reversing mill is described.

  11. Steel balls forming by cross rolling with upsetting

    Directory of Open Access Journals (Sweden)

    Z. Pater

    2013-01-01

    Full Text Available The paper describes a process of forming four balls with a diameter of 22 mm by means of cross rolling with upsetting. The paper also presents the tool used to form semi-finished balls. Owing to the application of the finite element method (FEM, the course of the rolling process as well as temperature and strain distributions in the obtained balls could be presented. The rolling tests conducted in laboratory conditions at the Lublin University of Technology have proved that the balls produced with the developed rolling method meet the demands for grinding media used in ball mills.

  12. Hybrid Hot Strip Rolling Force Prediction using a Bayesian Trained Artificial Neural Network and Analytical Models

    OpenAIRE

    Abdelkrim Moussaoui; Yacine Selaimia; Hadj A. Abbassi

    2006-01-01

    The authors discuss the combination of an Artificial Neural Network (ANN) with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the real rolling mill data. Completely independent set of real rolling data were used to evaluate the capa...

  13. Rolling of microalloyed magnesium sheets

    Energy Technology Data Exchange (ETDEWEB)

    Sotirov, N.; Riemelmoser, F.O.; Kuhlein, M.; Kettner, M. [ARC Leichmetallkompetenzzentrum GmbH, Ranshofen (Austria); Uggowitzer, P.J. [ETH Zurich, Zurich (Switzerland). Dept. of Materials, Laboratory of Metal Physics and Technology; Spencer, K. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Lab

    2007-07-01

    This paper described a rolling process for a micro-alloyed zinc-manganese (Zn-Ca-Ag-Mn) magnesium alloy. The micro-alloyed magnesium alloy L1 was investigated in order to achieve a finer grain structure and to avoid normal grain growth during rolling. Rolling parameters included billet temperature; rolls temperature and rolls radius; rolling speed; and lubrication. Standard tensile tests were conducted with the rolled alloy L1 flat specimens at room temperature with a test length of 50 mm and a test width of 12.5 mm. Specimens heat treated at 100 degrees C and 200 degrees C showed good balance of strength and elongation. Elongation increased with increasing heat treatment times. Results of the tests demonstrated that the Zn-Ca-Ag-Mn alloy L1 showed exceptionally high elongations to fracture at room temperatures. A pronounced work hardening regime was also observed. It was concluded that the grain structure of the L1 alloy was not influenced after heat treatments until temperatures reached 350 degrees C for 20 minutes. Significant grain coarsening occurred after preliminary heat treatments of 400 degrees C. 7 refs., 1 tab., 6 figs.

  14. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  15. Roll Control in Fruit Flies

    CERN Document Server

    Beatus, Tsevi; Cohen, Itai

    2014-01-01

    Due to aerodynamic instabilities, stabilizing flapping flight requires ever-present fast corrective actions. Here we investigate how flies control body roll angle, their most susceptible degree of freedom. We glue a magnet to each fly, apply a short magnetic pulse that rolls it in mid-air, and film the corrective maneuver. Flies correct perturbations of up to $100^{\\circ}$ within $30\\pm7\\mathrm{ms}$ by applying a stroke-amplitude asymmetry that is well described by a linear PI controller. The response latency is $\\sim5\\mathrm{ms}$, making the roll correction reflex one of the fastest in the animal kingdom.

  16. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  17. Study on five primary models in AGC system of cold rolling mill%冷轧机AGC控制系统模型研究

    Institute of Scientific and Technical Information of China (English)

    王斌; 寇鹏; 窦锋

    2011-01-01

    高精度轧制技术对冷轧机液压AGC系统的控制精度提出了更高的要求,本文对AGC系统中位置控制器、伺服放大器、位移传感器、压力传感器、控制调节器五个主要模型进行分析,对模型结构中测厚仪环节、延时器环节、死区环节、限幅器环节进行数学模型分析,分析了控制系统中各种因数对控制精度的影响并选择合理的控制策略,对冷轧机液压AGC系统的优化设计及系统控制性能的研究提供了基础.%As the high-precision rolling technology has put forward a higher requirement for the control accuracy to the hydraulic AGC(automatic gauge control)system of cold rolling mill, the models of position controller, servo amplifier, displacement sensor, pressure sensor and control regulator in AGC system are investigated, and the mathematic model analysis of gauge link, delay link, dead zone link, limiter link in the model structure is performed. The influence of various factors in the control system on control accuracy is analyzed. The control strategy is selected reasonably. It is significant for designing the hydraulic AGC system of cold rolling mill and studying the response capacities of the system.

  18. SENSITIVITY ANALYSIS FOR ROLLING PROCESS BASED ON SUPPORT VECTOR MACHINE

    Institute of Scientific and Technical Information of China (English)

    Huang Yanwei; Wu Tihua; Zhao Jingyi; Wang Yiqun

    2005-01-01

    A method for the calculation of the sensitivity factors of the rolling process has been obtained by differentiating the roll force model based on support vector machine. It can eliminate the algebraic loop of the analytical model of the rolling process. The simulations in the first stand of five stand cold tandem rolling mill indicate that the calculation for sensitivities by this proposed method can obtain a good accuracy, and an appropriate adjustment on the control variables determined directly by the sensitivity has an excellent compensation accuracy. Moreover, the roll gap has larger effect on the exit thickness than both front tension and back tension, and it is more efficient to select the roll gap as the controlvariable of the thickness control system in the first stand.

  19. Mechanics of Thin Strip Steering in Hot Rolling

    Science.gov (United States)

    Jiang, Zhengyi; Tieu, Kiet A.

    2004-06-01

    The hot rolling of thin strip can result in several problems in hot rolling, for instance, the control of strip steering, strip shape and flatness and surface roughness etc. Therefore, the hot rolling of thin strip brings out a requirement of innovative technologies such as the extended control of shape and flatness, steering control and reduction of load by roll gap lubrication. In this paper, the authors focus on the analysis of thin strip snaking movement, as well as solve the related problems such as the shape and flatness due to a larger reduction applied when the strip is thinner. A finite element method was used to simulate this nonsymmetricity rolling considering the non-uniform reduction along the strip width. The calculated spread is compared with the measured values obtained from the rolling mill in laboratory and the friction effect is also discussed.

  20. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Energy Technology Data Exchange (ETDEWEB)

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  1. Multi-stage FE simulation of hot ring rolling

    Science.gov (United States)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  2. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  3. FORMATION OF SHAFT SPLINES USING ROLLING METHOD

    Directory of Open Access Journals (Sweden)

    M. Sidorenko

    2012-01-01

    Full Text Available The paper describes design of rolling heads used for cold rolling of straight-sided splines on shafts and presents theoretical principles of this process. These principles make it possible to calculate an effort which is required for pushing billet through rolling-on rolls with due account of metal hardening during deformation.

  4. Rolling Resistance Measurement and Model Development

    DEFF Research Database (Denmark)

    Andersen, Lasse Grinderslev; Larsen, Jesper; Fraser, Elsje Sophia;

    2015-01-01

    There is an increased focus worldwide on understanding and modeling rolling resistance because reducing the rolling resistance by just a few percent will lead to substantial energy savings. This paper reviews the state of the art of rolling resistance research, focusing on measuring techniques, s......, surface and texture modeling, contact models, tire models, and macro-modeling of rolling resistance...

  5. Numerical analysis of cross shear plate rolling

    DEFF Research Database (Denmark)

    Zhang, Wenqi; Bay, Niels

    1997-01-01

    The rolling process is widely applied for industrial production of metal plates. In conventional plate rolling the two work rolls are rotating at the same peripheral speed. By introducing a specific difference in the speed of the two work rolls, cross shear rolling is introduced forming a central...... shear zone between the forward and backward slip zones in the deformation zone thus lowering the rolling load. A numerical analysis of the cross shear rolling process is carried out based on the slab method adopting Wanheim and Bay's general friction model. The pressure distribution along the contact...

  6. An FE Based On-line Model for the Prediction of Work Roll Thermal Profile in Hot Strip Rolling

    Science.gov (United States)

    Choi, Ji Won; Lee, Jung Hyeung; Sun, Cheng Gang; Hwang, Sang Moo

    2010-06-01

    Prediction and control of the thermal deformation of the work roll is vital for enhancing product quality in hot strip and plate rolling. In this paper, we present an on-line model for the prediction of the work roll thermal profile. The model is developed on the basis of an integrated finite element model for the coupled analysis of heat transfer and deformation occurring at the bite zone, to rigorously take into account the effect of various rolling parameters on the thermal behavior of the work roll. The validity of the model is demonstrated through comparison with measurements made in an industrial hot strip mill. Also, an emphasis is given to the examination the effect of some selected rolling parameters in an actual production environment.

  7. Grease lubrication in rolling bearings

    CERN Document Server

    Lugt, Piet M

    2012-01-01

    The definitive book on the science of grease lubrication for roller and needle bearings in industrial and vehicle engineering. Grease Lubrication in Rolling Bearings provides an overview of the existing knowledge on the various aspects of grease lubrication (including lubrication systems) and the state of the art models that exist today. The book reviews the physical and chemical aspects of grease lubrication, primarily directed towards lubrication of rolling bearings. The first part of the book covers grease composition, properties and rheology, including thermal

  8. Analysis on vibration factors of main drive system of CSP hat rolling mill%CSP轧机主传动系统致振因素的分析

    Institute of Scientific and Technical Information of China (English)

    吴继民; 吴炳胜

    2012-01-01

    The main drive system of CSP rolling mill abnormal vibration phenomena was analyzed to determine the causes of the vibration. At first, it was found that the mechanical gaps of the main drive system had a great impact on twist vibration of system, and then the rolling interface changes due to rolling torque on the vibration impact was analyzed. The MATLAB/Simulink software was used to simulate the rolling torque. The results show that the fluctuation of the rolling torque has a immediate impact on the vibration of the main drive system. The fluctuation of the friction coefficient impacting the main drive system vibration is due to the stead-state self-excited torsional vibration produced to the main drive system. By analyzing the electrical parameters controlled by the inverter and the main drive system torsional vibration impact, it concludes that the harmonics torque is generated by the electromagnetic harmonics, so that the main drive system can produce the torsional response. At last, a series of measures on the theoretical basis to inhibit the abnormal vibration were provides.%对CSP轧机主传动系统异常振动现象进行分析,为了确定引起振动的原因,分析了主传动系统机械间隙的存在对振动产生的影响,以及轧制界面因轧制力矩的变化对振动产生影响.通过MATLAB的Simulink软件对轧制力矩进行仿真发现,轧制力矩的波动对主传动系统振动的产生有直接影响;摩擦系数的波动对主传动系统振动产生的影响,是对主传动系统产生稳态的自激扭转振动;在对变频器控制的电气参数与主传动系统扭振的影响分析得出,由电磁谐波产生的谐波转矩,使主传动系统产生相应的扭振响应.最后在理论上提出了一系列抑制振动的措施.

  9. Rolling Force Prediction in Heavy Plate Rolling Based on Uniform Differential Neural Network

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available Accurate prediction of the rolling force is critical to assuring the quality of the final product in steel manufacturing. Exit thickness of plate for each pass is calculated from roll gap, mill spring, and predicted roll force. Ideal pass scheduling is dependent on a precise prediction of the roll force in each pass. This paper will introduce a concept that allows obtaining the material model parameters directly from the rolling process on an industrial scale by the uniform differential neural network. On the basis of the characteristics that the uniform distribution can fully characterize the solution space and enhance the diversity of the population, uniformity research on differential evolution operator is made to get improved crossover with uniform distribution. When its original function is transferred with a transfer function, the uniform differential evolution algorithms can quickly solve complex optimization problems. Neural network structure and weights threshold are optimized by uniform differential evolution algorithm, and a uniform differential neural network is formed to improve rolling force prediction accuracy in process control system.

  10. 冷带轧机液压AGC系统过程优化级计算机控制%Research on Computer Control of Process Optimization Level in Hydraulic AGC System of Cold Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    孙孟辉; 王益群

    2015-01-01

    冷带轧机的轧制过程是较为复杂的物理过程,因此液压AGC(Automatic Gauge Control)系统对冷带轧机成品带钢的厚度精度起着重要的作用。针对300可逆冷带轧机,进行了过程优化级计算机控制的研究,开发出了液压AGC系统的过程优化级计算机控制系统。液压AGC系统的过程优化级计算机控制,可以实现轧制规程的计算、过程控制级所需设定值的设定、轧制过程数据的采集以及人机界面的显示等功能。同时,进行了轧制试验。%Rolling process of the cold rolling mill is a complicated physical process, so the hydraulic AGC system is very important to the thickness precision of strips of cold rolling mill. In this paper, the computer control of process optimization level was researched, and the computer control system of process optimization level was developed, aiming at 300 reverse cold rolling mill. By the computer control of process optimization level of the hydraulic AGC, it can realize the calculation of rolling schedule, the set of setting value needed by the process control level, the data acquisition of rolling process and the display of human-computer interface. At the same time, the rolling experiment was carried out, and the experiment result implied that it could eliminate the thickness error of strips effectively, adopting the provided computer control's strategy of the process optimization level.

  11. Hot rolling mill horizontal-vertical coupling vibration%热连轧机横向-垂向耦合振动研究

    Institute of Scientific and Technical Information of China (English)

    范小彬; 臧勇

    2011-01-01

    In order to study the vibration of a hot strip mill,according to stick-slip rolling interface friction features and the contact non-linearity between roller bearing and mill stand,the horizontal - vertical vibration model of modal coupling was established when the gap between roller bearing and mill stand appearing. It shows that when the system stiffness and the excitation frequency is in a certain section,the amplitude of horizontal and vertical vibration fluctuated sharply. So in rolling production, it should avoid this range. When the clearance appearing, the roller jump vibration occurs, roller lateral response curve has a clear cut top and its dynamic performance becomes worse.%为了研究某热连轧机组的振动特性,根据轧制界面粘滑摩擦特性和轧辊轴承座-牌坊接触非线性,建立轧辊-轴承座有无间隙时的轧辊横-垂向模态耦合振动模型.分析表明,当系统刚度和外激励频率处于某区段时轧辊横向和垂向振动幅值均出现大幅波动的现象,轧制生产中应避开此范围;机座有间隙时,轧辊出现跳振,轧辊横向响应曲线有明显的削顶现象,辊系动力学性能变差.

  12. Effect of Rolling Parameters on Plate Curvature during Snake Rolling

    Institute of Scientific and Technical Information of China (English)

    FU Yao; XIE Shuisheng; XIONG Baiqing; HUANG Guojie; CHENG Lei

    2012-01-01

    In order to predict the plate curvature during snake rolling,FE model was constructed based on plane strain assumption.The accuracy of the FE model was verified by the comparison between the plate curvature conducted by FE model and experiment respectively.By using FE model,the effect of offset distance,speed ratio,reduction,roll radius and initial plate thickness on the plate curvature during snake rolling was investigated.The experimental results show that,a proper offsetting distance can efficiently decrease plate curvature,however an excessive offsetting distance will increase plate curvature.A larger speed ratio,reduction will cause a large plate curvature,however a larger roll radius has effect to reduce plate curvature.Plate which undergoes a larger reduction and plate with a larger initial thickness always need a larger offset distance to keep the plate the minimum plate curvature,but for a larger roll radius a smaller offset distance is needed.

  13. Prediction of temperature distribution in the hot rolling of slabs

    Science.gov (United States)

    Serajzadeh, S.; Karimi Taheri, A.; Mucciardi, F.

    2002-03-01

    In the process of continuous hot slab rolling, it is vital to know the temperature distribution within the slab along the length of the rolling mill because temperature is the dominant parameter controlling the kinetics of metallurgical transformations and the flow stress of the rolled metal. In other words, the microstructural changes, the mechanical properties as well as the final dimensions of the product and roll-force depend on the temperature distribution within the metal being rolled. In this paper, a mathematical model based on the finite element method is utilized to predict the temperature distribution and microstructural changes during the continuous hot slab rolling process. The effects of various parameters such as the heat of deformation, the work-roll temperature, the rolling speed, and the heat transfer coefficient between the work-roll and the metal are all taken into account in the analyses. To verify the validity of the model and the generated computer code, a comparison is carried out between the theoretical and plant-recorded results.

  14. Ambient roll-to-roll fabrication of flexible solar cells based on small molecules

    DEFF Research Database (Denmark)

    Lin, Yuze; Dam, Henrik Friis; Andersen, Thomas Rieks;

    2013-01-01

    All solution-processed roll-to-roll flexible solar cells based on a starshaped small molecule donor and PCBMacceptor were fabricated by slot-die coating, as the first successful example reported for small molecule roll-to-roll flexible solar cells.......All solution-processed roll-to-roll flexible solar cells based on a starshaped small molecule donor and PCBMacceptor were fabricated by slot-die coating, as the first successful example reported for small molecule roll-to-roll flexible solar cells....

  15. Rolling Stonesi kinokontsert kannab toorest rokiväge / Maris Meiessaar

    Index Scriptorium Estoniae

    Meiessaar, Maris

    2009-01-01

    Martin Scorsese muusikalisest dokumentaalfilmist "Shine a Light - Valgus peale" (USA-Suurbritannia, 2008), mille keskmes on 2006. a. New Yorgi Beaconi teatris toimunud briti ansambli Rolling Stones kontsert

  16. Development of the speed control unit of the hot rolling mill of the brazilian National Steel Company; Desenvolvimento do controle de correcao de velocidade do acabamento do LTQ-2 da CSN

    Energy Technology Data Exchange (ETDEWEB)

    Silveira, Aquiles A. da; Dornelas, Francisco C.; Ferreira, Emerson R.; Alves, Sergio C.; Miguez, Antonio C.P.; Brandao, Jose M.M.; Tirello, Jonas [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil)

    1991-12-31

    This work shows the development of a control system to correct the speed of the tandem hot rolling mill, by utilization of a mathematical model. A more reliable operational performance was reached with the application of this model at a computer set-up level. 4 figs.

  17. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  18. Hot rolling of thick uranium molybdenum alloys

    Science.gov (United States)

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  19. Lubrication in strip cold rolling process

    Institute of Scientific and Technical Information of China (English)

    Jianlin Sun; Yonglin Kang; Tianguo Xiao; Jianze Wang

    2004-01-01

    A lubrication model was developed for explaining how to form an oil film in the deformation zone, predicting the film thickness and determining the characteristics of lubrication in the strip rolling process, combined with the knowledge of hydrodythicknesses in the strip cold rolling. Results from the experiment and calculation show that the oil film forming in hydrodynamic lubrication is up to the bit angle and a higher rolling speed or a higher rolling oil viscosity. The mechanism of mechanical entrainment always affects the film thickness that increases with the rolling oil viscosity increasing or the reduction rate decreasing in rolling.

  20. Vertical Vibration of Moving Strip in Rolling Process Based on Beam Theory

    Institute of Scientific and Technical Information of China (English)

    SUN Jianliang; PENG Yan; LIU Hongmin; JIANG Guangbiao; JIANG Guangbiao

    2009-01-01

    The shape and thickness qualities of strip are influenced by the vibration of rolling mill. At present, the researches on the vibration of rolling mill are mainly the vertical vibration and torsional vibration of single stand mill, the study on the vibration of tandem rolling mill is rare. For the vibration of tandem rolling mill, the key problem is the vibration of the moving strip between stands. In this paper, considering the dynamic of moving strip and rolling theory, the vertical vibration of moving strip in the rolling process was proposed. Take the moving strip between the two mills of tandem rolling mill in the rolling process as subject investigated, according to the theory of moving beam, the vertical vibration model of moving strip in the rolling process was established. The partial differential equation was discretized by Galerkin truncation method. The natural frequency and stability of the moving strip were investigated and the numerical simulation in time domain was made. Simulation results show that, the natural frequency was strongly influenced by the rolling velocity and tension. With increasing of the rolling velocity, the first three natural frequencies decrease, the fourth natural frequency increases;with increasing of the unit tension, when the rolling velocity is high and low, respectively, the low order dimensionless natural frequency gradually decreases and increases, respectively. According to the stability of moving strip, the critical speed was determined, and the matching relationship of the tension and rolling velocity was also determined. This model can be used to study the stability of moving strip, improve the quality of strip and develop new rolling technology from the aspect of dynamics.

  1. Simulating AGC Hydraulic System of Single-stand Cold Rolling Mill%单机架冷轧机 AGC 液压系统仿真

    Institute of Scientific and Technical Information of China (English)

    吴中友; 陈举庆

    2013-01-01

    Hopsan Hydraulic Simulation software is used to model and simulate AGC hydraulic system of a 1250mm single-stand cold rolling mill to compare the difference and connection between the position loop and force loop of the control system. With this simulation, the factor that effects the function of AGC hydraulic systems can be analyzed.%  采用 Hopsan 液压仿真软件对某1250 mm 单机架可逆冷轧机 AGC 液压系统建模仿真,比较位置环与力环控制系统的差异和联系,对影响 AGC 液压系统性能的因素进行分析。

  2. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  3. Effect of Load Distribution on Strip Crown in Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    Hongshuang DI; Jianzhong XU; Dianyao GONG; Xianghua LIU; Guodong WANG; Xiaoming HE; Liying BA

    2004-01-01

    In order to establish precision model, a software to calculate the strip crown of four-high hot rolling mill was developed by using affecting function method according to the strip crown calculation theory. The effect of work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction, etc, on load distribution effect rate was simulated by using the software. The results show that the load distribution effect rate increases with the increase of strip width, work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction. Based on the simulation results, base value of load distribution effect rate and fitting coefficients of six power polynomial of load distribution effect rate modification coefficient were determined considering all of the above parameters. A simplified mathematical model for calculating load distribution effect rate was established.

  4. DEFECTS SIMULATION OF ROLLING STRIP

    Directory of Open Access Journals (Sweden)

    Rudolf Mišičko

    2009-06-01

    Full Text Available The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores without filler (surface defects and filling by oxides and casting powder (subsurface defects. First phase of hot rolling process have been done by software simulation DEFORM 3D setting to the limited condition for samples with surface defects. Samples of material with low-carbon steel of sizes h x b x l have been chosen and the surface defects shape „U” and „V” of scores have been injected artificially by software. The process of rolling have been simulated on the deformation temperatures 1200°C and 900°C, whereas on the both of this deformation temperatures have been applied amount of deformation 10 and 50 %. With respect to the process of computer simulation, it is not possible to truthful real oxidation condition (physical – chemical process during heat of metal, in the second phase of our investigation have been observed influence of oxides and casting powders inside the scores for a defect behavior in plastic deformation process (hot and cold rolling process in laboratory condition. The basic material was STN steel class 11 375, cladding material was steel on the bases C-Mn-Nb-V. Scores have been filled by scales to get from the heating temperatures (1100°C a 1250°C, varied types of casting powders, if you like mixture of scale and casting powders in the rate 1:4. The joint of the basic and cladding material have been done by peripheral welded joint. Experiment results from both phases are pointed on the evolution of original typology defects in rolling process.

  5. Recent developments in semiprocessed cold rolled magnetic lamination steel

    Science.gov (United States)

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  6. Recrystallization model for hot-rolling of 5182 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A recrystallization model for hot-rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1 s-1. Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.

  7. Influence of Roll Elastic Deformation on Gaugemeter Equation for Plate Rolling

    Institute of Scientific and Technical Information of China (English)

    HU Xian-lei; WANG Jun; WANG Zhao-dong; LIU Xiang-hua; WANG Guo-dong

    2004-01-01

    The error of gaugemeter equation decreases the gap setting precision. The precision of gaugemeter equation is strongly influenced by plate width, work roll radius, backup roll radius, work roll crown, backup roll crown and rolling force. And these influences are hard to measure. All these factors are converted to roll deflection deformation and roll flattening deformation for calculation. In order to calculate the deformation, the theory of influence function method was adopted. By using simulation program, the influence of these factors on deformation was obtained. Then a simple model can be built. With this model, it is convenient to analyze the influence of different factors on gaugemeter equation.

  8. Rolling and Forming of Thorium Metal

    Energy Technology Data Exchange (ETDEWEB)

    Calabra, A. E.

    1961-05-02

    One vacuum induction melted and cast nuclear grade thorium ingot was satisfactorily rolled and formed into a hemispherical shape. Attempts to roll and form two vacuum induction melted and cast alloy grade thorium ingots were not successful. Rolling and forming procedures are described and metallurgical evaluation is reported.

  9. Prediction of Rolling Force Using AN Adaptive Neural Network Model during Cold Rolling of Thin Strip

    Science.gov (United States)

    Xie, H. B.; Jiang, Z. Y.; Tieu, A. K.; Liu, X. H.; Wang, G. D.

    Customers for cold rolled strip products expect the good flatness and surface finish, consistent metallurgical properties and accurate strip thickness. These requirements demand accurate prediction model for rolling parameters. This paper presents a set-up optimization system developed to predict the rolling force during cold strip rolling. As the rolling force has the very nonlinear and time-varying characteristics, conventional methods with simple mathematical models and a coarse learning scheme are not sufficient to achieve a good prediction for rolling force. In this work, all the factors that influence the rolling force are analyzed. A hybrid mathematical roll force model and an adaptive neural network have been improved by adjusting the adaptive learning algorithm. A good agreement between the calculated results and measured values verifies that the approach is applicable in the prediction of rolling force during cold rolling of thin strips, and the developed model is efficient and stable.

  10. Influence of Edge Rolling Reduction on Plate-Edge Stress Distribution During Finish Rolling

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; CHEN Li-qing; LI Chang-sheng; ZHI Ying; LI Xin-wen

    2009-01-01

    Dimensions of one kind of stainless steel plate before finish rolling were obtained through analysis of the rough rolling processes by finite element method and updated geometrical method.The FE models of finish rolling process with a front edge roll were built,and influences of the edge rolling reduction on-the stress change in the plate edge during finish roiling were analyzed.The results show that when the edge rolling reduction is increased from 0 mm to 2 ram,the compressive stress in plate corner clearly increases in edge rolling process,and the zone of tensile stress during whole rolling decreases;when the edge rolling reduction is increased from 2 mm to 5 mm,the compressive stress in the plate corner seldom changes,and the compressive stress decreases after the horizontal rolling.

  11. 3950mm宽厚板铝板轧机工作辊的热处理%Heat Treatment for Work Roll of 3 950 mm Aluminum Heavy Plate Mill

    Institute of Scientific and Technical Information of China (English)

    陈太辉; 郭峰

    2013-01-01

    The forged steel Cr5 is used as the material of work rolls .3 950 mm aluminum heavy plate mills have been researched and developed successfully by adjusting quenching and tempering processes and designing installation auxiliary tools and applying differential temperature spray way , which is ensured to meet various technical requirements of work roll and provides new idea for manufacturing work roll .%采用Cr5锻钢工作辊材质,通过调整调质方式以及设计安装辅具,采用差温喷雾的方式成功制造出3950 mm宽厚板铝板轧机工作辊,较好地保证了工作辊的各项技术要求,为工作辊的制造提供了新思路。

  12. Finite Element Analysis for Effect of Roll Radius on Metal Deformation of Hot Rolling Plate

    Institute of Scientific and Technical Information of China (English)

    LUO De-xing; CHEN Qi-an; LIU Li-wen

    2005-01-01

    The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress, strain and strain energy density in deformation zone with rolls of different radii were studied. The result indicated that under the same condition, the larger the roll radius is, the more vigorous the deformation in deformation zone is.

  13. Variation in Texture and Lankford Value of 1070 Aluminum Sheet Rolled by Cone-shaped Roll

    Institute of Scientific and Technical Information of China (English)

    Yasumasa Chino; Xinsheng Huang; Kazutaka Suzuki; Mamoru Mabuchi

    2013-01-01

    A rolling with cone-shaped roll,the diameter of which continuously varies along the axial direction,has been proposed as a new shear rolling for controlling the texture of an aluminum alloy sheet.In this study,variations in the texture and Lankford value of a 1070 aluminum sheet rolled by the cone-shaped roll were investigated.Rolling with the cone-shaped roll was found to impose intense shear strain at the edges of the specimen,specifically near the surface.The shear directions in the left and right portions of the specimen were opposite to each other.The surface and middle layer of the specimen rolled by the cone-shaped roll and the reference specimen were characterized by a shear texture and typical recrystallization texture components,respectively.Notably,the specimen rolled by the cone-shaped roll exhibited smaller texture intensity than the reference specimen,especially at the surface,and the shear texture-components were observed at relatively deeper positions.As a result of Lankford value measurements,the specimen rolled with the cone-shape roll exhibited a smaller planar anisotropy than the reference specimen and an average Lankford value close to unity,which are likely due to the texture modifications introduced during rolling with the cone-shaped roll.

  14. A rolling 3-UPU parallel mechanism

    Science.gov (United States)

    Miao, Zhihuai; Yao, Yan'an; Kong, Xianwen

    2013-12-01

    A novel rolling mechanism is proposed based on a 3-UPU parallel mechanism in this paper. The rolling mechanism is composed of two platforms connected by three UPU (universal-prismatic-universal) serial-chain type limbs. The degree-of-freedom of the mechanism is analyzed using screw theory. Gait analysis and stability analysis are presented in detail. Four rolling modes of the mechanism are discussed and simulated. The feasibility of the rolling mechanism is verified by means of a physical prototype. Finally, its terrain adaptability is enhanced through planning the rolling gaits.

  15. Roll-to-roll fabrication of polymer solar cells

    Directory of Open Access Journals (Sweden)

    Roar Søndergaard

    2012-01-01

    Full Text Available As the performance in terms of power conversion efficiency and operational stability for polymer and organic solar cells is rapidly approaching the key 10–10 targets (10 % efficiency and 10 years of stability the quest for efficient, scalable, and rational processing methods has begun. The 10–10 targets are being approached through consistent laboratory research efforts, which coupled with early commercial efforts have resulted in a fast moving research field and the dawning of a new industry. We review the roll-to-roll processing techniques required to bring the magnificent 10–10 targets into reality, using quick methods with low environmental impact and low cost. We also highlight some new targets related to processing speed, materials, and environmental impact.

  16. Precision forming machine with rolling plate cross wedge rolling

    Institute of Scientific and Technical Information of China (English)

    SONG YuQuan; LI ZhiGang; WANG MingHui; GUAN XiaoFang

    2009-01-01

    Roller cross wedge rolling (CWR) machines have high rigidity, but sector dies are difficult to process.Plate CWR machines have low rigidity and need large floor space, but plate dies are easy to process.Neither roller CWR machine nor plate CWR machine can produce larger workpieces.Based on the above conclusions, this paper presents the mechanical principle of the precision forming machine with rolling plate CWR.Then, its design principle and machine construction are presented.There are a top press roller above the upper sliding plate and a bottom press roller under the lower sliding plate.The press rollers make rolling contact with the sliding plates.The plate dies are mounted on the upper and lower sliding plates, respectively.Furthermore, the axes of both press rollers and centerline of work-piece always keep in the identical vertical plane during forming process.These make the machine re-tain advantages of high rigidity for roller CWR machine and simpleness of manufacturing dies for plate CWR machine, and abandon defects of poor rigidity for plate CWR machine and difficulty of manufac-turing dies for roller CWR machine.Moreover, the machine can produce larger workpieces.

  17. Precision forming machine with rolling plate cross wedge rolling

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Roller cross wedge rolling(CWR)machines have high rigidity, but sector dies are difficult to process. Plate CWR machines have low rigidity and need large floor space, but plate dies are easy to process. Neither roller CWR machine nor plate CWR machine can produce larger workpieces. Based on the above conclusions, this paper presents the mechanical principle of the precision forming machine with rolling plate CWR. Then, its design principle and machine construction are presented. There are a top press roller above the upper sliding plate and a bottom press roller under the lower sliding plate. The press rollers make rolling contact with the sliding plates. The plate dies are mounted on the upper and lower sliding plates, respectively. Furthermore, the axes of both press rollers and centerline of work-piece always keep in the identical vertical plane during forming process. These make the machine retain advantages of high rigidity for roller CWR machine and simpleness of manufacturing dies for plate CWR machine, and abandon defects of poor rigidity for plate CWR machine and difficulty of manufac-turing dies for roller CWR machine. Moreover, the machine can produce larger workpieces.

  18. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    Science.gov (United States)

    Abdollahi, H.; Dehghani, K.

    2007-04-01

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  19. Microstructure and texture of asymmetrically rolled aluminium and titanium after deformation and recrystallization

    Science.gov (United States)

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.

    2015-08-01

    Asymmetric rolling is used to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The results of the study of microstructure and crystallographic texture in asymmetrically rolled aluminium 6061 and titanium (grade 2) are presented in this work. These characteristics were determined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructural refinement and texture rotation (around the transverse direction). The impact of asymmetric rolling on microstructural refinement appears also in recrystallized samples of both materials. On the other hand, texture rotation, caused by asymmetric rolling, persists after annealing in titanium but not in aluminium samples.

  20. Improving Thin Strip Profile Using Work Roll Cross and Work Roll Shifting Methods in Cold Strip Rolling

    Directory of Open Access Journals (Sweden)

    Hasan Tibar

    2017-01-01

    Full Text Available The optimization of rolling parameters in order to achieve better strip shape and to reduce rolling force is a challenge in rolling practice. In this paper, thin strip asymmetrical rolling of aluminum at various speed ratios under lubricated condition has been investigated at various combinations of work rolls cross (WRC angles and work rolls shifting (WRS values. The effects of strip width, reduction, and rolling speed on strip shape taking WRC and WRS into consideration are discussed. Results show that strip profile improves significantly when the WRC angle is increased from 0° to 1°, with an associated reduction in rolling force. Increasing WRS value from 0 to 8 mm improves the strip profile as well but not as significantly as when WRC angle is increased. No significant improvement was found in strip shape when the strip width was increased. At higher reduction, the strip shape was improved; a decrease in the rolling force was also observed. A higher speed ratio was found to be effective only at a higher WRC angle. The effect of lubrication on the strip profile was significant. Results indicate that an optimum combination of WRC, WRS, reduction, width, and speed ratio under lubricated conditions can ensure an improved exit strip profile, reduce rolling force, and obtain a better quality strip.

  1. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight

  2. 轧机辊系滞后非线性垂直振动系统的振动特性%Vibration Characteristics of Hysteretic Nonlinear Vertical Vibration System of Rolling Mill Roller

    Institute of Scientific and Technical Information of China (English)

    刘浩然; 侯东晓; 时培明; 刘飞

    2011-01-01

    考虑轧件弹塑性变形的滞后非线性作用,建立一种轧机辊系滞后非线性垂直振动动力学模型.运用奇点稳定性理论分析该滞后非线性系统的稳定性,得到了系统出现各种不同奇点的条件.同时采用渐进法求解系统在主共振情况下的解析近似解,得到了系统的主共振幅频特性方程.最后以实际轧机参数为例,分析轧件的非线性刚度、阻尼等参数对轧机主共振幅频响应的影响,并研究轧机在不同外部扰动下的分岔行为,发现在不同的外部扰动下,轧机表现出周期、倍周期以及混沌等多种动力学行为,这为研究和抑制轧机振动问题提供了理论参考.%A kind of hysteretic nonlinear vertical vibration dynamic model is established which considers hysteresis of strip's plastic deformation. The stability of the hysteretic nonlinear system is analyzed by using stability theory of singularity, and the conditions for the emergence of various singular points are obtained. Then the analytical approximate solution of the system under periodic excitation is accounted, and the primary resonance amplitude-frequency equation of the system is obtained. Finally, according to the actual parameters of rolling mill, the influence of nonlinear stiffness and nonlinear damp of rolled piece on the primary resonance amplitude-frequency response of rolling mill is analyzed, and the bifurcation behaviors of rolling mill under different external disturbances are studied. It is found that the rolling mill exhibits many dynamic behaviors such as periodic, period-doubling motion and chaos. The results provide theoretical reference for researching and suppressing rolling mill vibration.

  3. FE SIMULATION OF CENTER CRACK OCCURRENCE IN TUBE ROUNDS DURING TWO-ROLL ROTARY ROLLING PROCESS

    Institute of Scientific and Technical Information of China (English)

    S.Z. Li; J. Xu; Y.D. Yin; J.G. Xue; F. Pan; J.M. Zheng; J.H. Yoon

    2007-01-01

    With the aid of FE(finite element) code MSC.Superform 2005, 2-D coupled thermo-mechanical simulation of center-crack occurrence in round billet during 2-roll rotary rolling process was presented using Oyane ductile fracture criteria. A simple modeling is put forward based on the spiral motion of the workpiece as an essential characteristic in movement. The influence of the feed angle and the entry cone angle of the main roll on the process was taken into account in the modeling. The soundness for simplifying the 3-D rotary rolling into a 2-D problem was discussed. By adopting the parameters of Diescher piercer in 140mm mandrel mill of Bao Steel, the distribution and development of strain/stress were analyzed, and the eigen value of ductile fracture as well. The critical percentage of diameter reduction was obtained from the simulation. The result showed a good agreement with the experimental value, and therefore was of widely guiding significance to the practical process for rationally formulating the deformation parameters of steel tube piercing.

  4. Adaptive Automatic Gauge Control of a Cold Strip Rolling Process

    Directory of Open Access Journals (Sweden)

    ROMAN, N.

    2010-02-01

    Full Text Available The paper tackles with thickness control structure of the cold rolled strips. This structure is based on the rolls position control of a reversible quarto rolling mill. The main feature of the system proposed in the paper consists in the compensation of the errors introduced by the deficient dynamics of the hydraulic servo-system used for the rolls positioning, by means of a dynamic compensator that approximates the inverse system of the servo-system. Because the servo-system is considered variant over time, an on-line identification of the servo-system and parameter adapting of the compensator are achieved. The results obtained by numerical simulation are presented together with the data taken from real process. These results illustrate the efficiency of the proposed solutions.

  5. Quality Control system for a hot-rolled metal surface

    Directory of Open Access Journals (Sweden)

    I. Mazur

    2016-07-01

    Full Text Available The modern ideas about of quality of products are based on the principle of the absolute satisfaction of requirements of recommendations of the buyer. A presence of surface defects of steel-smelting and rolling origin is peculiar to the production of hot-rolling mill. The automatic surface inspection system (ASIS includes two digital line video cameras for the filming of the upper and lower surfaces of the flat bar, block of illumination of the upper and lower surfaces of the flat bar, computer equipment. A system that secures 100 % control of the surface of rolled metal (of the upper and lower side detects automatically and classifies the sheet defects in the real time mode was mounted in the domestic practice in the first time in 2003 on hot rolling mill 2000 JSC «Novolipetsk Iron & Steel Corporation» (NISC. The whole assortment of the mill 2000 was divided for the five groups by the outward appearance of the surface. The works on the identification of defects of hot-rolled metal and widening of data base of knowledge of ASIS were continued after the carrying out of guarantee tests. More than 10 thousand images of defects were added to the data base during the year.

  6. Numerical Simulation and Vertical Motion Control of Rolls for Variable Gauge Rolling

    Institute of Scientific and Technical Information of China (English)

    Yu ZHANG; Jian TAN

    2015-01-01

    The vertical motion control of the roll was studied in order to improve the accuracy in simulation of variable gauge rolling. The discretization was carried out in the transition zone of TRB according to the principle of volume invariance. Based on this assumption, the formula for time step of vertical motion of rolls was proposed and the time-displacement curve of the verti-cal motion of rolls was established. In the preliminary simulation, the time-displacement curve was used as an initial method to control the vertical motion of rolls. Based on the simulation result, the formula for vertical velocity of roll in variable gauge rolling was derived from the common rolling principle. According to the formula, reasonable vertical velocity of rolls in the subsequent simulation was determined. It can accurately control the motion of rolls along the vertical direction. The desired thickness and out-line proifle of transition zone were acquired and the formula proved effective by the simulation. Further analysis shows that the di fference of thickness in the thick zone and the thin zone of TRB, length of the transition zone of TRB, radius of work rolls and rota-tion speed of rolls have a signiifcant effect on the vertical velocity of rolls.

  7. Assessment of air pollution and its effects on the health status of the workers in beam rolling mills factory (Iran National Steel Industrial Group from Ahvaz-Iran

    Directory of Open Access Journals (Sweden)

    Rafiei Masoud

    2009-01-01

    Full Text Available Background: Air pollutants of iron- and steel-making operations have historically been an environmental and health hazard. These pollutants include gaseous substances such as sulfur oxide, nitrogen dioxide, and carbon monoxide. The Iran National Steel Industrial Group beam rolling mills factory has two production lines viz. line 630 and line 650, with different beam production capabilities and is capable of producing different types of beams. Materials and Methods: A retrospective cross-sectional study on 400 workers in different exposure levels to environmental pollution was performed during 2005 to determine the mean value of respirable particulate matter (RPM concentrations and its effects on the health status of workers. To elicit information regarding the health status of the worker, the National Institute for Occupational Safety and Health standard questionnaire was used. Fisher′s exact test was performed to assess the relative risk (RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers. Results: There was significant difference in RPM pollution level between two product lines. The RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers were 2.78, 2.44, 2.15, 1.92, 1.57, 3.90, and 2.09, respectively.

  8. Study on anaerobic treatment of hazardous steel-mill waste rolling oil (SmWRO) for multi-benefit disposal route.

    Science.gov (United States)

    Ma, Huanhuan; Li, Zifu; Yin, Fubin; Kao, William; Yin, Yi; Bai, Xiaofeng

    2014-01-01

    Steel-mill waste rolling oil (SmWRO) is considered as hazardous substance with high treatment and disposal fees. Anaerobic process could not only transform the hazardous substance into activated sludge, but also generate valuable biogas. This study aimed at studying the biochemical methane potential of SmWRO under inoculum to substrate VS ratios (ISRs) of 0.25, 0.5, 1, 1.5, 2 and 3 using septic tank sludge as inoculum in mesophilic and thermophilic conditions, with blank tests for control. Specific biogas yield (mL/g VS(added)), net biogas yield (mL/g VS(removed)) and VS removal were analyzed. The ANOVA results indicated great influence of ISR and temperature on studied parameters. ISR of 1.5 at 55°C and ISR of 1.5 and 2 at 35°C were suggested with the highest specific biogas yield (262-265 and 303mL/g VS(added)). Kinetic analysis showed that Gompertz model fit the experimental data best with the least RMSE and largest R(2).

  9. Adsorption of single-strand alkylammonium salts on bentonite, surface properties of the modified clay and polymer nanocomposites formation by a two-roll mill

    Energy Technology Data Exchange (ETDEWEB)

    Hoshino, Jumpei [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Limpanart, Sarintorn; Khunthon, Srichalai [Metallurgy and Materials Research Institute, Chulalongkorn University, Phayathai, Bangkok 10330 (Thailand); Osotchan, Tanakorn [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Physics Department, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Traiphol, Rakchart [Laboratory of Advanced Polymers and Nanomaterials, Department of Chemistry and Center for Innovation in Chemistry, Faculty of Science, Naresuan University, Phitsanulok 65000 (Thailand); Srikhirin, Toemsak, E-mail: sctsk@mahidol.ac.th [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Physics Department, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand)

    2010-10-01

    The adsorption of tallow alkylammonium salts onto bentonite from the Lopburi province in Thailand, and the effect of surface wettability on the formation of polymer-clay nanocomposites are reported. We looked specifically at octadecyltrimethyl ammonium chloride (S18), a popular member of the tallow alkylammonium salt family. The adsorption of S18 onto the bentonite interlayer can be divided into three distinct stages depending upon the initial concentration of S18. These stages are (a) monolayer formation, (b) intermediate state of double layer formation and (c) double layer formation. A decrease in surface energy driven by drops in the values of the polar and dispersive components was observed as the amount of surfactant surface coverage increased. Using thermal gravimetric analysis (TGA), the critical surface energy (CSE) of organoclay was found to decrease as the amount of absorbed S18 increased. S18 organoclay with different degrees of surface coverage was used in a two-roll mill to prepare high-density polyetheylene (HDPE)-clay nanocomposites. The oxidized polyethylene wax (OWax) was used as a dispersing agent to promote the delamination of the organoclay platelets. The results from X-ray diffraction (XRD) and transmission electron microscope (TEM) indicated a difference in the dispersing capability of the organoclay.

  10. Numerical Simulation of Temperature Field and Thermal Stress Field of Work Roll During Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    LI Chang-sheng; YU Hai-liang; DENG Guan-yu; LIU Xiang-hua; WANG Guo-dong

    2007-01-01

    Based on the thermal conduction equations, the three-dimensional (3D) temperature field of a work roll was investigated using finite element method (FEM). The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.

  11. New Method for Evaluating Thermal Wear of Rolls in Rolling Process

    Institute of Scientific and Technical Information of China (English)

    LI Chang-sheng; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    A new method was developed by a thermal wear machine to evaluate the thermal wear of rolls in steel rolling process.The steel strip and rolls were simulated by upper and lower heating disks.The upper heating disk could be kept at a temperature of over 900℃ by induction heating.The pressure between the disks as high as 323.2 MPa could be achieved and the slipping rate could be 12.7%.The thermal wear of high speed steel(HSS)roll material,the wear rate of the HSS roll,and the SEM morphology of a worn HSS roll surface were investigated.This method was useful and could be employed to simulate friction and wear between strip and roll during the strip rolling process.

  12. How rolling forecasting facilitates dynamic, agile planning.

    Science.gov (United States)

    Miller, Debra; Allen, Michael; Schnittger, Stephanie; Hackman, Theresa

    2013-11-01

    Rolling forecasting may be used to replace or supplement the annual budget process. The rolling forecast typically builds on the organization's strategic financial plan, focusing on the first three years of plan projections and comparing the strategic financial plan assumptions with the organization's expected trajectory. Leaders can then identify and respond to gaps between the rolling forecast and the strategic financial plan on an ongoing basis.

  13. 21 CFR 136.110 - Bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Bread, rolls, and buns. 136.110 Section 136.110... Bread, rolls, and buns. (a) Bread, white bread, and rolls, white rolls, or buns, and white buns are the... be additional optional ingredients in the bread, rolls, or buns. All ingredients in any...

  14. Image Mosaicing Algorithm for Rolled Fingerprint Construction

    Institute of Scientific and Technical Information of China (English)

    贺迪; 荣钢; 周杰

    2002-01-01

    Fingerprint identification is one of the most important biometric authentication methods. However, current devices for recording digital fingerprints can only capture plain-touch fingerprints. Rolled fingerprints have much more information for recognition, so a method is needed to construct a rolled fingerprint from a series of plain-touch fingerprints. This paper presents a novel algorithm for image mosaicing for real time rolled fingerprint construction in which the images are assembled with corrections to create a smooth, non-fragmented rolled fingerprint in real time. Experimental results demonstrate its effectiveness by comparing it with other conventional algorithms.

  15. A Framework for Rolling Stock Rescheduling

    DEFF Research Database (Denmark)

    Haahr, Jørgen Thorlund; Lusby, Richard Martin

    by network buffer times. However, if the problems are more severe, changes must be made to the rolling stock schedule. In this talk we will discuss the Rolling Stock Rescheduling problem and Disruption Management. We will present our current work and planned future work on a framework for solving the Rolling......Rolling Stock schedules are typically made months or weeks prior to the date of execution. It is, however, rare that everything goes exactly as planned due to internal and external factors on the day of operation. If the magnitude of the disturbances is small then the problems may be absorbed...... Stock in a disruption context....

  16. Role of Friction in Cold Ring Rolling

    Institute of Scientific and Technical Information of China (English)

    He YANG; Lianggang GUO; Mei ZHAN

    2005-01-01

    Cold ring rolling is an advanced but complex metal forming process under coupled effects with multi-factors, such as geometry sizes of rolls and ring blank, material, forming process parameters and friction, etc. Among these factors,friction between rolls and ring blank plays animportant role in keeping the stable forming of cold ring rolling. An analytical method was firstly presented for proximately determining the critical friction coefficient of stable forming and then a method was proposed to determine thecritical friction coefficient by combining analytical method with numerical simulation. And the influence of friction coefficient on the quality of end-plane and side spread of ring,rolling force, rolling moment and metal flow characteristic in the cold ring rolling process have been explored using the three dimensional (3D) numerical simulation based on the elastic-plastic dynamic finite element method (FEM)under the ABAQUS software environment, and the results show that increasing the friction on the contact surfaces between rolls and ring blank is useful not only for improving the stability of cold ring rolling but also for improving the geometry and dimension precision of deformed ring.

  17. CRITICAL WAVE EPISODES FOR ASSESSMENT OF ROLL

    DEFF Research Database (Denmark)

    Jensen, Jørgen Juncher; Pedersen, Preben Terndrup

    2006-01-01

    The statistical distribution of parametric induced roll angles is estimated using the first order reliability method (FORM), well-known from structural reliability problems. To illustrate the proposed procedure the roll motion is modeled by a simplified non-linear procedure taking into account...... the time-varying restoring moment and the heave acceleration. The result is the mean outcrossing rate of the roll angle together with corresponding most probable wave scenarios (critical wave episodes), leading to specific maximum roll angles. The procedure is computationally very effective and can thus...... be applied for determination of ship specific combinations of heading, speed and sea states to be avoided....

  18. Interactions Between Stably Rolling Leukocytes In Vivo

    CERN Document Server

    King, M R; Kim, M B; Sarelius, I H; King, Michael R.; Ruscio, Aimee D.; Kim, Michael B.; Sarelius, Ingrid H.

    2003-01-01

    We have characterized the two-dimensional spatial dependence of the hydrodynamic interactions between two adhesively rolling leukocytes in a live venule in the mouse cremaster muscle. Two rolling leukocytes were observed to slow each other down when rolling together in close proximity, due to mutual sheltering from the external blood flow in the vessel lumen. These results are in agreement with a previous study of leukocyte rolling interactions using carbohydrate-coated beads in a parallel-plate flow chamber and a detailed computer model of adhesion in a multicellular environment.

  19. Rolling into spatial disorientation: Simulator demonstration of the post-roll (Gillingham) illusion

    NARCIS (Netherlands)

    Nooij, S.A.E.; Groen, E.L.

    2011-01-01

    Introduction: Spatial disorientation (SD) is still a contributing factor in many aviation accidents, stressing the need for adequate SD training scenarios. In this article we focused on the post-roll effect (the sensation of rolling back after a roll maneuver, such as an entry of a coordinated turn)

  20. Finite Element Analysis of Symmetric and Asymmetric Three-roll Rolling Process

    Directory of Open Access Journals (Sweden)

    Pesin A.

    2015-01-01

    Full Text Available A three-roll process is a significant technique in the production of wire rod, round bars and hexagonal profiles for structural applications. Better mechanical properties of wire rod, round bars and hexagonal profiles can be achieved due to large plastic deformation by the three-roll process. Asymmetric rolling is a novel technique characterised by a kinematic asymmetry linked to the difference in peripheral speed of the rolls, able to introduce additional shear strains through the bar thickness. In order to achieve this, asymmetrical three-roll rolling process was investigated to better control the deformation compared to the conventional three-roll rolling process in a stand with two three-roll calibers located very close to each other. Simulation of round-triangle-triangle pass rolling was performed. FEM simulations were carried out with using software DEFORM 3D. The influence of the friction coefficient and speed asymmetry on the shear strain and material flow was discussed. The results of simulation can be used to optimize the asymmetric three-roll rolling process to improve the mechanical properties of wire rod, round bars and hexagonal profiles.

  1. Designs rolle i brugerdreven innovation

    DEFF Research Database (Denmark)

    Mikkelsen, Mette

    2009-01-01

    spiller i forskellige former for brugerdreven innovation.   Horst Rittel definerer et wicked problem som en rodet problemstilling, hvor man ikke umiddelbart kan systematisere sig ud af kompleksitet, men må træffe valg, der er afgørende for såvel løsning som den måde, et problem forstås på. Med...... udgangspunkt i denne definitionen og Buchanans teoretiske positioner omkring wicked problems og designtænkning bringes disse begreber i anvendelse for at bidrage til en generisk forståelse for den rolle, design spiller i brugerdrevne innovationsprocesser.   De praktiske aspekter af brugerinddragelsen...

  2. Development and Application of Die-Casting High Speed Steel Rolls

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FU Han-guang; DING Yu-cheng

    2005-01-01

    Due to its high hardness, good red hardness and excellent wear resistance at high temperature, high speed steel (HSS) is fit for the roll manufacture. In order to overcome the segregation of centrifugal casting of HSS roll, die-cast processes were developed and its effects on the properties of the HSS roll were investigated. It was found that pressure, pressing time and speed are three important factors affecting shrinkage cavity. For pouring temperature of 1 400-1 450 ℃, pressure of 150-160 MPa, pressing time of 120-150 s and pressing speed of 14-16 mm/s, a compact HSS roll was obtained, which has no segregation and small working allowance. In the high speed wire rod rolling mill, service life of the HSS roll is 5 to 8 times longer than that of high nickel chromium infinite chilled cast iron roll.

  3. Development of electric control system of the large cold pipe rolling mill%大型冷轧管机组的电气控制系统研制

    Institute of Scientific and Technical Information of China (English)

    赵铁琳

    2015-01-01

    LG720 cold pipe rolling mill is the first large-scale cold pipe rolling mill in the world. The electric sys-tem applies PLC、variable frequency speed regulation (VFSR)、PROFIBUS-DP network、SIMOTION D and HMI technologies, which can realize the muti-motor VFSR drive, especially in large inertia load feed-in and rotation mechanism with high dynamic response, high precision positioning and synchronization control. This system fully meets the production requirements of the large-scale cold pipe rolling.%LG720冷轧管机组是世界最大规格冷轧管机组。为该机组研制的电气系统采用了PLC、变频调速、PROFIBUS-DP网络通讯、SIMOTION D、HMI等技术,实现了多机变频调速传动,对大惯量负载的送进和回转机构实现高动态响应、高精度定位和同步控制,满足了大型冷轧管机组的生产要求。

  4. PECULIARITIES OF INFLUENCE OF THERMO-MECHANICAL PROCESSING IN PRODUCTION LINE OF MILL 150 OF THE BELARUSIAN METALLURGICAL WORKS ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available Using of new arrangement of finishing train of block structure with divisibility of deformation and system of inter-block control of the semi-finished rolled products temperature enables to decrease disorder of mechanical properties, to reduce the depth of the decarbonized layer.

  5. High speed roll casting of Mg alloy strip by a vertical type twin roll caster

    OpenAIRE

    H.Watari; S. Kumai; Haga, T.

    2006-01-01

    Purpose: The possibility of high speed roll casting of AZ31, AM60 and AZ91 was investigated. Warm deep drawing of roll cast magnesium alloy was operated. and formability of roll cast magnesium strip was cleared.Design/methodology/approach: A vertical type high speed twin roll caster was used. The roll casting was operated in the air atmosphere. The casting speed was from 60 m/min up to 180 m/min. Low temperature casting was adopted to realize high speed casting.Findings: Strip thinner 3 mm wi...

  6. Rolling Friction on a Wheeled Laboratory Cart

    Science.gov (United States)

    2012-01-01

    by gravity, and a vehicle (such as a car or bicycle ) accelerating along a level road is driven by a motor or by pedalling. In such cases, static...continuously roll. Consider a cart of mass m that is free rolling up an incline, as sketched in figure 1. The total frictional force f on the cart

  7. Roll-forming tubes to header plates

    Science.gov (United States)

    Kramer, K.

    1976-01-01

    Technique has been developed for attaching and sealing tubes to header plates using a unique roll-forming tool. Technique is useful for attaching small tubes which are difficult to roll into conventional grooves in header plate tube holes, and for attaching when welding, brazing, or soldering is not desirable.

  8. Influence of Surge on Extreme Roll Amplitudes

    DEFF Research Database (Denmark)

    Vidic-Perunovic, Jelena; Rognebakke, Olav; Pedersen, Preben Terndrup

    2008-01-01

    Interference of the wave-induced ship surge motion with roll dynamics has been studied. The surge motion has been included in a previously derived hydrodynamic roll prediction model in order to account for the ship speed variation due to the longitudinal incident wave pressure force. Depending on...

  9. PQF轧管机的摆臂焊接工艺研究与应用%Welding Process Research and Application for Swing Arm of PQF Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王东; 张永明; 邢伏祥

    2012-01-01

    PQF轧管机的摆臂为厚板结构,材质Q345-D,质量达3.2 t,机加工面多、空间尺寸多、几何公差复杂,要求结构件组对焊接变形要控制到最小,一般焊接工艺无法保证焊接质量.本文探讨了采用整体组对,辅以拉撑刚性固定的优化焊接工艺,防止产生未焊透、裂纹等缺陷,选择多层多道对称交替施焊,有效地控制了焊接变形,且焊后进行去应力工艺,保证了机加工面合理的加工余量,满足了设计尺寸偏差及几何公差.%The swing arm of PQF rolling mill is the thick fabric with the materials Q345-D and weight 3 200 kg. There are many machine surfaces and complex geometric tolerance. The structure must have good fabricate quality and small welding distortion. It cannot ensure welding quality to commonly welding procedure. We have discussed that fitting whole and fix up rigidity with supports and optimize welding technic avoiding a few welding defects such as incomplete penetration et al. We have chosen effective means to control welding distortion that depends on multilayer symmetry welding by turns and carrying through heat treatment for release stress. All these assured logical excrescent machine measure, dimension warp and complex geometric tolerance.

  10. Computational Analysis of Ares I Roll Control System Jet Interaction Effects on Rolling Moment

    Science.gov (United States)

    Deere, Karen A.; Pao, S. Paul; Abdol-Hamid, Khaled S.

    2011-01-01

    The computational flow solver USM3D was used to investigate the jet interaction effects from the roll control system on the rolling moment of the Ares I full protuberance configuration at wind tunnel Reynolds numbers. Solutions were computed at freestream Mach numbers from M = 0.5 to M = 5 at the angle of attack 0deg, at the angle of attack 3.5deg for a roll angle of 120deg, and at the angle of attack 7deg for roll angles of 120deg and 210deg. Results indicate that the RoCS housing provided a beneficial jet interaction effect on vehicle rolling moment for M > or = 0.9. Most of the components downstream of the roll control system housing contributed to jet interaction penalties on vehicle rolling moment.

  11. Effect of Pavement Conditions on Rolling Resistance

    Directory of Open Access Journals (Sweden)

    Mr.Dipanjan Mukherjee

    2014-07-01

    Full Text Available Rolling resistance is the force acting on a vehicle over a full journey. It is generated by the hysteresis of tyre and pavement. Rolling resistance, sometimes called rolling friction or rolling drag, is the force resisting the motion when a body (such as a ball, tire, or wheel rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation (or movement of the wheel, roadbed, etc. is recovered when the pressure is removed. A hysteresis phenomenon can be observed when viscoelastic materials undergo a load-then-unload process. A typical hysteresis curve of viscoelastic material can be found. The shadow area enclosed by the hysteresis loop represents energy loss. A characteristic of a deformable material such that the energy of deformation is greater than the energy of recovery. The rubber compound in a tire exhibits hysteresis. As the tire rotates under the weight of the vehicle, it experiences repeated cycles of deformation and recovery, and it dissipates the hysteresis energy loss as heat. Hysteresis is the main cause of energy loss associated with rolling resistance and is attributed to the viscoelastic characteristics of the rubber. Materials that have a large hysteresis effect, such as rubber, which bounce back slowly, exhibit more rolling resistance than materials with a small hysteresis effect that bounce back more quickly and more completely, such as steel or silica. Low rolling resistance tires typically incorporate silica in place of carbon black in their tread compounds to reduce low-frequency hysteresis without compromising traction. Note that railroads also have hysteresis in the roadbed structure. Like the fuel consumption, rolling resistance also has a significant relationship with velocity. experiment has shown that, for a 32-tonn goods vehicle, rolling resistance contributes about 70% of total drag when driven at 50km/h and about 37% at 100km/h. An important issue which should not

  12. Effect of sizes of forming rolls on cold ring rolling by 3D-FE numerical simulation

    Institute of Scientific and Technical Information of China (English)

    GUO Liang-gang; YANG He

    2006-01-01

    During cold ring rolling process,changing the sizes of forming rolls including driver roll and idle roll will lead to a change of amount of feed △h and contact areas between ring blank and forming rolls,thus a change of the shape and dimension of deformation zone located in the gap of forming rolls is found. It has a significant effect on metal flow and the forming quality of deformed ring. So the size effect of forming rolls on cold ring rolling was investigated by three-dimensional dynamic explicit FEM under ABAQUS environment. The obtained results thoroughly reveal the influence laws of the sizes of forming rolls on the average spread,fishtail coefficient,degree of inhomogeneous deformation and force and power parameters etc not only provide an important basis for design of the forming rolls and optimization of cold ring rolling process,but also reveal the plastic deformation mechanism of cold ring rolling.

  13. FORMULAS OF TENSION OF CONTINUOUS ROLLING PROCESS

    Institute of Scientific and Technical Information of China (English)

    J.Z. Zhang; X.P. Zhang

    2007-01-01

    The development of computer controlled continuous rolling process calls for a mathematicalexpression that can express the inequality condition of "constant flow". Tension is the link of thecontinuous rolling process. From the condition of dynamic equilibrium, a differential equation oftension is given out. On the basis of the physical rules established from the industrial practice andexperimental studies, the law of volume constancy, the linear relation of forward slip and tension,the state equation of continuous rolling, the formula of dynamic tension, and the formula of statictension have been obtained. These formulae reflect the functional relations between tensions,thickness, roll velocity, and time in the continuous rolling process. It is implied that the continuousrolling process is a gradually steady, controllable, and measurable dynamic system. An assumptionof predicting the thickness of a steel plate using these tension formulae is also put forward.

  14. Multilayer Steel Materials Deformation Resistance and Roll Force Measurement

    Directory of Open Access Journals (Sweden)

    A. G. Kolesnikov

    2014-01-01

    Full Text Available To create new types of cars, raise their reliability, gain operational life, and decrease in metal consumption of products it is necessary to improve mechanical, physical, and also special properties of the constructional materials applied in mechanical engineering. Presently, there are intensive researches and developments under way to create materials with ultrafine-grained structure (the sizes of grains in their crystal lattice make less than 1 micron in one of the measurements.BMSTU developed a manufacturing technology of multilayer steel sheets with steady ultrafine-grained structure based on the multiple hot rolling of billet as a composition consisting of the alternating metal sheets. A principled condition for implementation of such technology is existence of different crystallographic modifications in the adjoining sheets of the composition at specified temperature of rolling.Power parameters of rolling are important technical characteristics of the process. Usually, to determine a deformation resistance value when rolling the diverse multilayer materials, is used the actual resistance value averaging in relation to the components of the composition. The aim of this work is a comparative analysis of known calculated dependences with experimental data when rolling the 100-layer samples. Objects of research were the 100-layer compositions based on the alternating layers of steel 08H18N10 and U8.Experimental samples represented the vacuumized capsules with height, width, and length of 53 mm x 53 mm x 200 mm, respectively, in which there were the 100-layer packs from sheets, each of 0.5 mm, based on the composition of steels (U8+08H18N10. Rolling was made on the double-high mill with rolls of 160 mm in diameter during 19 passes to the thickness of 7 mm with the speed of 0,1 m/s. Relative sinking in each pass was accepted to be equal 10±2,5%. Rolling forces were measured by the strain-gauging method using the measuring cells, located under

  15. Austempering of hot rolled transformation-induced plasticity steels

    Institute of Scientific and Technical Information of China (English)

    Zhuang Li; Di Wu

    2008-01-01

    Thermomechanical controlled processing (TMCP) was conducted by using a laboratory hot rolling mill. Austempering inAustempering in the salt bath after hot rolling Was investigated. The effect of isothermal holding time on mechanical properties was studied throughing of the microstructure and mechanical properties of the specimens. The mechanism of transformation-induced plasticity (TRIP) was discussed. The results show that the microstructure of these steels consists of polygonal ferrite, granular bainite, and ad TRIP occur in the hot rolled Si-Mn TRIP steels. Excellent mechanical properties were obtained for various durations at 400℃. Prolonged holdingprecipitation, which destabilized the austenite. The mechanical properties were optimal when the specimen was held for 25 min, and the tensile strength, total elongation, and strength ductility balance reached the maximum values of 776 MPa, 33%,respevtively.

  16. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets

    Directory of Open Access Journals (Sweden)

    Imjak Jeon

    2011-01-01

    Full Text Available Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method.

  17. Influence of Hot Deformation and Subsequent Austempering on the Mechanical Properties of Hot Rolled Multiphase Steel

    Institute of Scientific and Technical Information of China (English)

    Zhuang LI; Di WU

    2006-01-01

    Influence of hot deformation and subsequent austempering on the mechanical properties of hot rolled multiphase steel was investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, where three different kinds of finishing rolling reduction, and austemperings with various isothermal holding duration were applied. The results have shown that a multiphase microstructure consisting of polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. Mechanical properties increase with increasing the amount of deformation because of the stabilization of retained austenite. Ultimate tensile strength (σb), total elongation (δ)36% and 28476 MPa%, respectively) at optimal processes.

  18. Simulation of Hot Strip-Rolling Process Based on Dislocation Density Variation

    Institute of Scientific and Technical Information of China (English)

    XIAO Hong; ZHANG Guo-min; CHEN Zhan-fu

    2004-01-01

    Based on the variation of dislocation density, which is influenced by rolling variables in hot strip-rolling process, a yield stress model was constructed. An integrated model was built to predict the temperature variation and microstructure evolution, in which the Orowan formula was used to calculate the stress and strain, and the finite difference method was adopted to determine the temperature field. This model was applied to predict the temperature variation, austenite grain size and phase transformation in hot strip-rolling process, and the prediction results are in good agreement with the measured ones on 2 050 mm continuous hot strip-rolling mill.

  19. A new speed optimization algorithm with application in pickling and rolling line

    Directory of Open Access Journals (Sweden)

    Xiaoyan Zhu

    2016-04-01

    Full Text Available In order to reduce equipment wear and operator pressure, as well as to improve the production efficiency of combined continuous pickling line and tandem cold rolling mill units, four sections’ speeds should be automatically optimized to control the three loopers’ abundance, which include the entry loopers’ entry speed, pickling speed, trimming speed, and tandem cold rolling mill entry speed. According to the optimal speed principle, a new optimization algorithm was proposed based on objective function. In this work, Nelder–Mead simplex method is applied to find the optimal solution by minimizing the objective function. In addition, the calculation of four initial speeds is specified, especially the initial tandem cold rolling mill entry speed. The proposed speed optimization algorithm was successfully applied to a 1450 mm continuous pickling line and tandem cold rolling mill. The acceleration and deceleration are smooth and steady when welding, trimming, or roll changing takes place in practice, the three loopers’ abundance are controlled in suitable range. Results show that the continuous pickling line unit could provide the material in maximum capacity to ensure that the tandem cold rolling mill unit’s production is efficient, and the rolling yield is greatly improved due to the decrease in the number of stops.

  20. 工作辊凸度对超宽六辊CVC轧机板形调控性能的影响%Influence of Initial Crown of Work Roll on Strip Shape Adjusting Performance of Ultra-Wide 6-h CVC Mill

    Institute of Scientific and Technical Information of China (English)

    黄华贵; 史英钦; 任新意; 杜凤山

    2014-01-01

    Aiming at the 6-h CVC mill of a 2 230 mm cold continuous rolling mill in some domestic plant, the influences of initial crown of work roll on loaded roll gap profile and contact pressure distribution between rolls under the roll bend-ing and shifting were investigated with three-dimensional nonlinear finite element method. The numerical simulation re-sults show that when the work roll profile is parabolic type with initial crown of 0-75μm, the adjusting range of roll crown shifts but its area remains unchanged. And the peak value and unevenness of the contact pressure between rolls are a little improved with increasing the initial crown of work roll, which is beneficial for reducing the roll abrasion. In addition, the adjusting range of roll crown under different strip widths was investigated, and the results show that 6-h CVC has a higher performance in strip shape adjusting for width strip than for narrow strip. It also provides theoretical foundation for the rolling mill type selection in wide thin strip cold rolling.%以国内某2230 mm冷连轧机组六辊CVC轧机为研究对象,利用非线性有限元方法,模拟分析了弯辊和窜辊综合调控下工作辊初始凸度对承载辊缝形状、辊间接触压力分布的影响规律。结果表明,当工作辊采用凸度为0~75μm的抛物线辊型时,轧机承载辊缝凸度调控域发生平移而面积基本不变,但随着工作辊初始凸度增加,辊间接触压力峰值和不均匀度均有所改善,有利于降低轧辊磨损和辊耗。对比分析了不同板宽条件下的辊缝凸度调节域,结果表明,CVC轧机对宽带钢的板形调控能力要明显高于窄带钢,且对二次、四次板形具有较好的抑制作用,为宽薄带钢冷轧机型选择提供了理论依据。

  1. 线、棒材轧机主轧线物料跟踪功能分析%Material tracking for bar & high speed wire rolling mill

    Institute of Scientific and Technical Information of China (English)

    李松辽; 刘洪敏; 郭贵云

    2001-01-01

    Based on the several bar and wire rolling production lines that Chongqing Iron and Steel Design-ing Institute has achieved, the principle and process of material tracking for bar & high speed wire rollingmill with signals from hot metal detector, loop scanner and loading metal in rolling gap are described. Thephantom billet function is also introduced briefly.%结合我院所做的几条线、棒材轧机生产线的情况,介绍线、棒材轧机主轧线通过热金属检测器、活套扫描器、咬钢信号等设备和信号进行物料跟踪控制功能的原理和过程以及模拟轧制功能。

  2. PHYSICAL SIMULATION OF CONTINUOUS ROLL CASTING PROCESS

    Institute of Scientific and Technical Information of China (English)

    L.H. Zhan; J. Zhong; X.Q. Li; M.H. Huang

    2005-01-01

    A series of simulating experimental studies on the rheological behavior and its influential factors of aluminum alloy in continuous roll-casting process have been explored in this paper with a Gleeble-1500 Thermal-Mechanical Simulation Tester and a set of special clamp system. Relevant rheological rules in the process of coupling transient solidification and continuous deformation of roll-casting conditions are obtained. Experimental results indicate that four different characteristic stages exist in the whole rheological process, and relative constitutive models suitable for the given conditions of continuous roll casting process have been established through multivariable linear regression analysis of the experimental data.

  3. ROLLING NOISE SIMULATION OF A RAILWAY VEHICLE

    Directory of Open Access Journals (Sweden)

    Traian MAZILU

    2013-05-01

    Full Text Available Rolling noise of the railway vehicles is occurred by the wheel/rail vibration excited bythe rolling surfaces roughness. This paper presents an acoustic model able to predict the rollingnoise level of a railway vehicle. The acoustic model is based on a wheel/rail vibration modelwhich takes into account the structural wheel vibration (Remington model and the bendingvertical waves of the rail. To this, the track model with an infinite Euler Bernoulli beam elasticallysupported on two layers is applied to simulate the effect of the ballasted track. The influence of therolling surfaces roughness and vehicle velocity on the rolling noise is investigated.

  4. 南钢无锡金鑫轧钢厂设备基座搬迁精密工程测量方法%The Precision Engineering Survey Method of NanGang Wuxi Jinxin Rolling Mill's Equipment Base Relocation

    Institute of Scientific and Technical Information of China (English)

    姚成武

    2009-01-01

    In this paper,NanGang Wuxi rolling mill equipment for the precision engineering measurement base,combined with measurement of the actual situation,with a focus on how to avoid and reduce the error of measurement of mechanical equipment for large-scale impact.%本文主要介绍了针对无锡轧钢厂设备基座的精密工程测量,并结合测量中的实际情况,重点提出如何避免和降低误差对大型机械设备测量的影响.

  5. Replication of nanopits and nanopillars by roll-to-roll extrusion coating using a structured cooling roll

    DEFF Research Database (Denmark)

    Murthy, Swathi; Pranov, Henrik; Pedersen, Henrik Chresten

    2016-01-01

    This paper investigates a novel, very high throughput, roll-to-roll (R2R) process for nanostructuring of polymer foils, called R2R extrusion coating. It has the potential to accelerate the integration of nanostructured materials in consumer products for a variety of applications, including optical......, technical, and functional surfaces and devices. In roll-to-roll extrusion coating, a molten polymer film is extruded through a flat die forming a melt curtain, and then laminated onto a carrier foil. The lamination occurs as the melt curtain is pressed between a cooling roller and a counter roller....... By mounting a nanostructured metal shim on the surface of the cooling roller, the relief structure from the shim can be replicated onto a thermoplastic foil. Among the benefits of P oil, the process are availability of a wide range of commercial extruders, off-the-shelf extrusion grade polymers, functional...

  6. 轧机滚动轴承载荷特性优化及边界元法解析%Optimization and BEM analysis of loading characteristics of roller bearing in rolling mill

    Institute of Scientific and Technical Information of China (English)

    李明; 吕照宇

    2011-01-01

    The wide-type roller bearing is widely used in rolling mill, but its short longevity and burning accidents appear frequently. It is difficult for the bearing to reach the design target due to the accidents. The loading characteristics of the roller bearings in Model 600 four-roller rolling miU are analyzed with BEM. In the static determination roll system, the function of bearing pedestal optimum design on prolonging the hie of the roller bearing is discussed. The conclusions given in this paper are valuable for study on prolonging roller bearing life.%宽系列滚动轴承在轧机上广泛使用,频繁出现短寿烧损问题,很难达到设计寿命.采用边界元法对某600四辊轧机滚动轴承三维载荷特性进行解析,分析了在静定性辊系中,轴承座优化设计对延长轴承使用寿命的有利影响,并进行了创新设计,取得的结论对延长轧机轴承寿命研究具有普遍意义.

  7. Effect of Thermomechanical Processing on Mechanical Properties of Hot Rolled Multiphase Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di; L(U) Hui-sheng

    2008-01-01

    The effect of thermomechanical processing (TMP) on the mechanical properties of hot rolled multiphase steel was investigated. TMP was conducted using a laboratory hot rolling mill, in which three different kinds of finish rolling deformation degrees and temperatures were applied. The results indicate that polygonal ferrite, granular bainite, and a considerable amount of stabilized retained austenite can be obtained by TMP. The stability of the retained austenite increases with decreasing finish rolling temperature and increasing finish rolling deformation degrees. Ultimate tensile strength (σb), total elongation (δ), and the product of ultimate tensile strength by total elongation (σb·δ) for 50% reduction at finish rolling temperature of 700 ℃ reach maximum values [791 MPa, 36% and 28 476 (MPa·%), respectively].

  8. Improving the Surface Roughness of Pickled Steel Strip by Control of Rolling Temperature

    Science.gov (United States)

    Chang, Yao-Nan; Lin, Szu-Ning; Liou, Horng-Yih; Chang, Chu-Wei; Wu, Chia-Chan; Wang, Ying-Chun

    2013-01-01

    This investigation is to analyze the surface roughness problem of low carbon pickled steel strips from the view points of prior hot rolling conditions and the hot-rolled scales. The results showed that, compared with other parameters, the most important factor in hot rolling to affect the surface roughness was the rolling temperature. As the temperature was increased, the amount of the outer brittle α-Fe2O3 increased, leading to rough scale/substrate interface and rough surface after pickling. However, the effect of coiling temperature was almost negligible because no further rolling existed after that stage. Quantitative estimation showed that decrease in rolling temperature in this investigation reduced the surface roughness, Ra, from 1.06-1.78 μm to 0.88-1.10 μm after pickling in laboratory. Similar degree of improvement in roughness was also observed after pickling in mill.

  9. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    Science.gov (United States)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  10. Roll paper pilot. [mathematical model for predicting pilot rating of aircraft in roll task

    Science.gov (United States)

    Naylor, F. R.; Dillow, J. D.; Hannen, R. A.

    1973-01-01

    A mathematical model for predicting the pilot rating of an aircraft in a roll task is described. The model includes: (1) the lateral-directional aircraft equations of motion; (2) a stochastic gust model; (3) a pilot model with two free parameters; and (4) a pilot rating expression that is a function of rms roll angle and the pilot lead time constant. The pilot gain and lead time constant are selected to minimize the pilot rating expression. The pilot parameters are then adjusted to provide a 20% stability margin and the adjusted pilot parameters are used to compute a roll paper pilot rating of the aircraft/gust configuration. The roll paper pilot rating was computed for 25 aircraft/gust configurations. A range of actual ratings from 2 to 9 were encountered and the roll paper pilot ratings agree quite well with the actual ratings. In addition there is good correlation between predicted and measured rms roll angle.

  11. Hybrid Hot Strip Rolling Force Prediction using a Bayesian Trained Artificial Neural Network and Analytical Models

    Directory of Open Access Journals (Sweden)

    Abdelkrim Moussaoui

    2006-01-01

    Full Text Available The authors discuss the combination of an Artificial Neural Network (ANN with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the real rolling mill data. Completely independent set of real rolling data were used to evaluate the capacity of the fitted ANN model to predict the unseen regions of data. As a result, test rolls obtained by the suggested hybrid model have shown high prediction quality comparatively to the usual empirical prediction models.

  12. CLAD Algorithm of Rolling Force Ratio Load Distribution on Hot Strip Mill%热连轧机轧制力成比例负荷分配的CLAD算法

    Institute of Scientific and Technical Information of China (English)

    李维刚; 刘相华

    2012-01-01

    An algorithm called change load ratio by adjusting draft(CLAD) was presented to achieve on-line optimal setting of roll force ratio draft scheduling of hot strip mill.The key point was to minimize the difference between current rolling force ratios and goal rolling force ratios by adjusting draft deviation of different finishing mills.According to the principle of rolling force ratio,non-linear equations were established.Combined with assumptions,the coefficient matrix was simplified to a diagonal matrix,and the iterative formula and convergence condition of the proposed new algorithm were derived by mathematical method.An empirical interpolation method was proposed to determine the initial value of draft scheduling and make the convergence speed of CLAD faster.Simulation experiments for typical rolled strips of BAOSTEEL showed that the new algorithm can be used in on-line pass schedule calculation with the advantages such as fast computing speed and excellent convergence performance.%为了实现热连轧精轧机组负荷分配的在线优化设定,提出一种轧制力成比例负荷分配的新算法CLAD算法(change load ratio by adjusting draft).其要点是通过调整压下量的偏差来使当前轧制力与目标轧制力的偏差最小化.根据轧制力成比例原则建立非线性方程组,结合假设条件,将系数矩阵简化为对角阵,经数学推导给出了新算法的迭代公式和收敛条件.提出一种经验插值法确定初始值,使得负荷分配迭代计算能快速收敛.对宝钢典型轧制案例的模拟计算验证了新算法具有计算速度快、收敛性好等优点,可用于在线计算.

  13. 1580热轧R2粗轧机主传动十字轴失效分析%Invalidation analysis for main driving cross axle of R2 roughing mill in 1580 hot rolling mill

    Institute of Scientific and Technical Information of China (English)

    廖永锋

    2011-01-01

    对宝钢1580热轧R2粗轧机主传动十字轴的失效原因进行了分析,指出该十字轴主要是在1.5倍额定负荷以上的工况条件下产生接触疲劳破坏,并提出了对十字轴表面重新加工处理,使其恢复表面硬度和粗糙度,重新单配轴承的修复方案,延长了十字轴的使用寿命.%The invalidation reason of R2 main driving cross axle in Baosteel 1580 hot rolling mill is analyzed.It is pointed out that the contact fatigue failure of the cross axle is due to more than 1.5 times of nominal load under working condition.An approach to treat the damaged working surface of the cross axle, and recover its surface stiffness and roughness, then make up bearing is put forward, and that service life of cross axle is prolonged.

  14. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  15. 21 CFR 136.115 - Enriched bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Enriched bread, rolls, and buns. 136.115 Section... § 136.115 Enriched bread, rolls, and buns. (a) Each of the foods enriched bread, enriched rolls, and... label statement of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1)...

  16. Maintenance in Railway Rolling Stock Rescheduling for Passenger Railways

    NARCIS (Netherlands)

    J.C. Wagenaar (Joris); L.G. Kroon (Leo)

    2015-01-01

    textabstractThis paper addresses the Rolling Stock Rescheduling Problem (RSRP), while taking maintenance appointments into account. After a disruption, the rolling stock of passenger trains has to be rescheduled in order to maintain a feasible rolling stock circulation. A limited number of rolling s

  17. Transparent conductive film by large area roll-to-roll processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Linda Y.L., E-mail: ylwu@simtech.a-star.edu.sg [Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Kerk, W.T. [Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Wong, C.C. [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore)

    2013-10-01

    Sputtered indium tin oxide (ITO) coating on polyethylene terephthalate film has been used as the substrate for roll-to-roll fabrication of large area printed electronics devices, but it is expensive and could be cracked when bending, limiting its applications. Transparent conductive (TC) electrode made by roll-to-roll coating of transparent conductive ink on flexible substrate is an alternative, but both the ink material and the control of the coating quality are very crucial. The major challenges are the coating performance, coating uniformity and defect control during roll-to-roll processing. In this paper, we report the chemical synthesis of silver nanowires in preferred shape and size, the surface modification of the Ag nanowires for better dispersion into the commercial Poly(3,4-ethylenedioxythiophene) Poly(styrenesulfonate) (PEDOT:PSS) conductive polymer ink, and the controlled roll-to-roll coating process on flexible polyethylene terephthalate substrate by a one meter web-width roll-to-roll slot die coating system. We obtained high uniformity PEDOT:PSS coating with optical transmission higher than 80% and sheet resistance lower than 100 Ω/square, and silver containing coating with sheet resistance below 40 Ω/square and maintained optical transmittance. The slot die coating mechanism is investigated and the influencing factors for coating uniformity and defect are defined. The coated transparent conductive film has the same properties as the sputtered ITO and has been used as the TC electrode for printed lighting, whose performance has been proven by standard weathering test for 1000 h. - Highlight: • Controlled synthesis of silver nanowires using trace amount of Cl{sup −} ions • Large area roll-to-roll processed transparent conductive (TC) coatings • TC film has light transmission > 80% and sheet resistance < 100 Ω/sq. • Silver containing ink achieved better property than conductive polymer ink. • Used as the TC electrode for printed

  18. FEM Calculation of Work Roll Temperature and Thermal Crown

    Institute of Scientific and Technical Information of China (English)

    KONG Xiang-wei; XU Jian-zhong; YE He-zhou; WANG Guo-dong; LIU Xiang-hua; HE Xiao-ming; BA Li-ying

    2004-01-01

    The simulation of the work roll temperature field was carried out by means of ANSYS software, and the thermal crown of the roll along its axis was obtained. The thermal-structural coupled element and contact element were introduced. In the simulation of work roll temperature field, the convert boundary condition and the transient thermal contact between the roll and strip were studied. Besides, the dynamic variation of the work roll temperature and the transient temperature distribution of the work roll during hot rolling were investigated. The calculated results were in good agreement with the measured data.

  19. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Directory of Open Access Journals (Sweden)

    Flávia Vieira Braga

    2016-01-01

    Full Text Available The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD. As a result of this work, it has been established, within the restrictions of a Steckel mill rolling schedule, which thermomechanical conditions mostly favor SRX.

  20. Terras: NATO õppuste roll Euroopas kasvab

    Index Scriptorium Estoniae

    2013-01-01

    Kaitseväe juhataja kindralmajor Riho Terrase sõnul suureneb lähiaastatel NATO õppuste roll Euroopas, sest Afganistanis sõdides saadud kogemust on vaja säilitada ning kasutada seda kollektiivkaitse tugevdamiseks

  1. Decision Support for the Rolling Stock Dispatcher

    DEFF Research Database (Denmark)

    Groth, Julie Jespersen

    Real-time recovery is receiving a fast growing interest in an increasingly competitive railway operation market. This thesis considers the area of rolling stock dispatching which is one of the typical real-time railway dispatching problems. All work of the thesis is based on the network...... and planning processes of the railway operator DSB S-tog a/s. In the thesis the problems existing in the railway planning process from the strategic to real-time level are briefly sketched. Network planning, line planning, timetabling, crew and rolling stock planning is outlined and relevant references...... are given. Specifically the thesis references the operation research studies based on the railway operation of DSB S-tog a/s. Subsequently the process of dispatching is outlined with a specific emphasis on rolling stock. The rolling stock recovery problem is the problem of assigning train units to train...

  2. Crisp Fried Beef Rolls(Xiangsu Niuroujuan)

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    300 grams ground beef 350 grams bread crumbs 2 eggs1 gram MSG2 grams salt10 grams (1 tbsp) cooking wine5 grams chopped spring onion5 grams chopped ginger10 grams (1 tbsp) cornslarch300 grams (3/5 cup) cooking oilMix ground beef with salt, MSG, cooking wine. chopped spring onion and ginger, and 5 grams of cornslarch. Beat eggs in a bowl.Make ground beef into three rolls, about 5 cm in diameter and 15 cm long. Place on a plate and steam until cooked. Coat the rolls in beaten egg and then in breadcrumbs.Heat oil in a wok. fry the rolls until brown. Cut the meat rolls into 3-cm sections, arrange on a plate, and serve.

  3. Quality control of roll-to-roll processed polymer solar modules by complementary imaging methods

    DEFF Research Database (Denmark)

    Rösch, R.; Krebs, Frederik C; Tanenbaum, D.M.

    2012-01-01

    We applied complementary imaging methods to investigate processing failures of roll-to-roll solution processed polymer solar modules based on polymer:fullerene bulk heterojunctions. For investigation of processing deficiencies in solar modules we employed dark lock-in thermography (DLIT), electro......We applied complementary imaging methods to investigate processing failures of roll-to-roll solution processed polymer solar modules based on polymer:fullerene bulk heterojunctions. For investigation of processing deficiencies in solar modules we employed dark lock-in thermography (DLIT...

  4. Analysis of Rolling Pressure in Asymmetrical Rolling Process by Slab Method

    Institute of Scientific and Technical Information of China (English)

    TIAN Yong; GUO Yan-hui; WANG Zhao-dong; WANG Guo-dong

    2009-01-01

    The plane strain asymmetrical rolling was analyzed using slab method. The contact arc was replaced by parabola, and the constant surface friction status was adopted during the analysis. The deformation area was divided into three zones according to the direction of the friction. Then, the three zones were studied, respectively. A rolling force model and a rolling torque model were developed based on the analysis, and they were used to analyze the influence of asymmetrical rolling factors on deformation area and unit pressure if they had good precision which was determined by comparing the calculated results with the measured ones.

  5. Roll System and Stock's Multi-parameter Coupling Dynamic Modeling Based on the Shape Control of Steel Strip

    Science.gov (United States)

    Zhang, Yang; Peng, Yan; Sun, Jianliang; Zang, Yong

    2017-03-01

    The existence of rolling deformation area in the rolling mill system is the main characteristic which distinguishes the other machinery. In order to analyze the dynamic property of roll system's flexural deformation, it is necessary to consider the transverse periodic movement of stock in the rolling deformation area which is caused by the flexural deformation movement of roll system simultaneously. Therefore, the displacement field of roll system and flow of metal in the deformation area is described by kinematic analysis in the dynamic system. Through introducing the lateral displacement function of metal in the deformation area, the dynamic variation of per unit width rolling force can be determined at the same time. Then the coupling law caused by the co-effect of rigid movement and flexural deformation of the system structural elements is determined. Furthermore, a multi-parameter coupling dynamic model of the roll system and stock is established by the principle of virtual work. More explicitly, the coupled motion modal analysis was made for the roll system. Meanwhile, the analytical solutions for the flexural deformation movement's mode shape functions of rolls are discussed. In addition, the dynamic characteristic of the lateral flow of metal in the rolling deformation area has been analyzed at the same time. The establishment of dynamic lateral displacement function of metal in the deformation area makes the foundation for analyzing the coupling law between roll system and rolling deformation area, and provides a theoretical basis for the realization of the dynamic shape control of steel strip.

  6. Compaction Behavior of Isomalt after Roll Compaction

    OpenAIRE

    2012-01-01

    The suitability of the new isomalt grade galenIQ™ 801 for dry granulation and following tableting is evaluated in this study. Isomalt alone, as well as a blend of equal parts with dibasic calcium phosphate, is roll compacted and tableted. Particle size distribution and flowability of the granules and friability and disintegration time of the tablets are determined. Tensile strength of tablets is related to the specific compaction force during roll compaction and the tableting force....

  7. Roll-to-roll printed silver nanowires for increased stability of flexible ITO-free organic solar cell modules

    DEFF Research Database (Denmark)

    Benatto, Gisele Alves dos Reis; Roth, Bérenger; Corazza, Michael;

    2016-01-01

    We report the use of roll-to-roll printed silver nanowire networks as front electrodes for fully roll-to-roll processed flexible indium-tin-oxide (ITO) free OPV modules. We prepared devices with two types of back electrodes, a simple PEDOT:PSS back electrode and a PEDOT:PSS back electrode with a ...

  8. Plasmid Rolling-Circle Replication.

    Science.gov (United States)

    Ruiz-Masó, J A; MachóN, C; Bordanaba-Ruiseco, L; Espinosa, M; Coll, M; Del Solar, G

    2015-02-01

    Plasmids are DNA entities that undergo controlled replication independent of the chromosomal DNA, a crucial step that guarantees the prevalence of the plasmid in its host. DNA replication has to cope with the incapacity of the DNA polymerases to start de novo DNA synthesis, and different replication mechanisms offer diverse solutions to this problem. Rolling-circle replication (RCR) is a mechanism adopted by certain plasmids, among other genetic elements, that represents one of the simplest initiation strategies, that is, the nicking by a replication initiator protein on one parental strand to generate the primer for leading-strand initiation and a single priming site for lagging-strand synthesis. All RCR plasmid genomes consist of a number of basic elements: leading strand initiation and control, lagging strand origin, phenotypic determinants, and mobilization, generally in that order of frequency. RCR has been mainly characterized in Gram-positive bacterial plasmids, although it has also been described in Gram-negative bacterial or archaeal plasmids. Here we aim to provide an overview of the RCR plasmids' lifestyle, with emphasis on their characteristic traits, promiscuity, stability, utility as vectors, etc. While RCR is one of the best-characterized plasmid replication mechanisms, there are still many questions left unanswered, which will be pointed out along the way in this review.

  9. Failure Mechanism of Reflow Conductor Roll of Electroplating Tinning Line

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The surface roughness of reflow conductor roll was checked on membrane sample. The surface morphology of conductor roll was observed by microscope, and the composition of adhered layer on conductor roll surface was analyzed by X-ray spectroscope. The results show that tin adhesion is the main reason for failure of conductor roll, and the failure of conductor roll is accelerated by wear. The measures to decrease tin adhesion and improve wear resistance were put forward.

  10. Rolling in Nature and Robotics: A Review

    Institute of Scientific and Technical Information of China (English)

    Rhodri H. Armour; Julian F. V. Vincent

    2006-01-01

    This paper presents a review of recent rolling robots including Rollo from Helsinki University of Technology,Spherical Mobile Robot from the Politecnico of Bari,Sphericle from the University of Pisa,Spherobot from Michigan State University,August from Azad University of Qazvin and the University of Tehran,Deformable Robot from Ritsumeijan University,Kickbot from the Massachusetts Institute of Technology,Gravitational Wheeled Robot from Kinki University,Gyrover from Carnegie Seven rolling robot design principles are presented and discussed (Sprung central member,Car driven,Mobile masses,Hemispherical wheels,Gyroscopic stabilisation,Ballast mass - fixed axis,and Ballast mass - moving axis). Robots based on each of the design principles are shown and the performances of the robots are tabulated. An attempt is made to grade the design principles based on their suitability for movement over an unknown and varied but relatively smooth terrain. The result of this comparison suggests that a rolling robot based on a mobile masses principle would be best suited to this specific application.Some wonderful rolling organisms are introduced and defined as "active" or "passive" depending on whether they generate their own rolling motion or external forces cause their rolling.

  11. Partition Decomposition for Roll Call Data

    CERN Document Server

    Leibon, Greg; Rockmore, Daniel N; Savell, Robert

    2011-01-01

    In this paper we bring to bear some new tools from statistical learning on the analysis of roll call data. We present a new data-driven model for roll call voting that is geometric in nature. We construct the model by adapting the "Partition Decoupling Method," an unsupervised learning technique originally developed for the analysis of families of time series, to produce a multiscale geometric description of a weighted network associated to a set of roll call votes. Central to this approach is the quantitative notion of a "motivation," a cluster-based and learned basis element that serves as a building block in the representation of roll call data. Motivations enable the formulation of a quantitative description of ideology and their data-dependent nature makes possible a quantitative analysis of the evolution of ideological factors. This approach is generally applicable to roll call data and we apply it in particular to the historical roll call voting of the U.S. House and Senate. This methodology provides a...

  12. COMPARISON BETWEEN MODELS FOR CALCULATION OF INDUSTRIAL HOT ROLLING LOADS

    OpenAIRE

    Antonio Augusto Gorni; Marcos Roberto Soares da Silva

    2012-01-01

    An evaluation is made about the precision of hot strip rolling mill loads at the F1 stand calculated according to the theoretical models of Orowan, Sims, Alexander-Ford, Orowan-Pascoe, Ekelund and Tselikov in comparison to real values got for carbon-manganese steels. In the deterministic approach, without any fit of the calculated values to real data, Orowan, Sims and Alexander-Models show best levels of precision, as expected from the information got in the literature. However, i...

  13. 铝板带材冷轧机压力 AGC 仿真对比与实验分析%Simulating Comparison and Experimental Analysis of Pressure AGC on Cold Rolling Mill for Aluminum Plate Strip

    Institute of Scientific and Technical Information of China (English)

    安俊静; 白磊; 赵春江; 郝琳璐; 石建辉

    2014-01-01

    The automatic gauge control(AGC) effect of the cold rolling mill for aluminum plate strip was studied in three modes of BISRA-AGC ,GM-AGC and DAGC .The mathematical models of the system were built ,and these pressure AGC were simulated by MATLAB/Simulink software .The simulation data and the experimental results show that DAGC control model could effectively improve the thickness control accuracy of cold rolling mill at the low cost .%采用BISRA-AGC , GM-AGC和DAGC三种压力AGC控制方式,研究铝板带材冷轧机的自动厚度控制效果。建立系统的数学模型,使用MATLAB/Simulink软件进行仿真模拟,通过对比三种压力AGC控制下系统的模拟数据及实验结果得出, DAGC模型控制系统能够以较低成本投入有效改善冷轧机厚度控制精度。

  14. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    Energy Technology Data Exchange (ETDEWEB)

    Yasuyama, Masanori; Ogawa, Kazuhiro; Taka, Takao; Nakasuji, Kazuyuki [Sumitomo Metal Industries Ltd., Osaka (Japan); Nakao, Yoshikuni; Nishimoto, Kazutoshi

    1996-07-01

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  15. Long-and Short-Term Self-Learning Models of Rolling Force in Rolling Process Without Gaugemeter of Plate

    Institute of Scientific and Technical Information of China (English)

    ZHU Fu-wen; ZENG Qing-liang; HU Xian-lei; LI Xi-an; LIU Xiang-hua

    2009-01-01

    .Owing to a lack of gaugemeter and the variety of steel grades and standards in some plate mills,the longand short-term self-learning models of rolling force based on gauge soft-measuring with high precision were brought up.The soft-measuring method and target value locked method were used in these models to confirm the actual exit gauge of passes,and thick layer division and exponential smoothing method were used to dispose the deformation resistance parameter,which could be calculated from the actual data of the rolling process.The correlative mathematical methods can also be adapted to self-learning with gaugemeter.The models were applied to the process control system of AGC (automatic gauge control) reconstruction on 2 800 mm finishing mill of Anyang steel and favorable effect was obtained.

  16. Using Light-Induced Thermocleavage in a Roll-to-Roll Process for Polymer Solar Cells

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Norrman, Kion

    2010-01-01

    We report on the use of intense visible light with a narrow spectral distribution matched to the region where the conjugated polymer material absorbs to selectively heat the active material and induce thermocleavage. We show a full roll-to-roll process, leading to complete large-area polymer solar...

  17. Technology development for roll-to-roll production of organic photovoltaics

    NARCIS (Netherlands)

    Galagan, Y.O.; Vries, I.G. de; Langen, A.P.; Andriessen, H.A.J.M.; Verhees, W.J.H.; Veenstra, S.C.; Kroon, J.M.

    2011-01-01

    In order to reach the objective of low-cost, large area organic photovoltaic systems, we build up a knowledge base concerning the influence of process conditions on the performance of polymer solar cells. A large area solar cell module, with roll-to-roll coated PEDOT:PSS and photoactive layers (base

  18. Influence of Carbon Content and Rolling Temperature on Rolling Texture in 3 Pct Si Steel

    Science.gov (United States)

    Shingaki, Y.; Takashima, M.; Hayakawa, Y.

    2017-01-01

    Effects of carbon and rolling temperature up to 453 K (180 °C) on rolling texture of 3 pct Si steel at a reduction of 66 pct were investigated using a single crystal with an initial orientation of {110}. With residual-level carbon, uniform slip deformation was observed in the specimen cold rolled at room temperature and most of initial orientation {110} rotated to {111} during the rolling. With carbon addition, the formation of the deformation twins and the shear bands were promoted in the specimen cold rolled at room temperature. Regions with {110} were observed inside the shear bands. Warm-rolled specimen with residual-level carbon had microbands containing tiny {110} regions. Warm-rolled specimen with carbon addition had both the shear bands and the microbands but no deformation twin. Additionally, there were unique band structures with rotated crystal orientation around the rolling direction from initial orientation {110}. These experimental results suggest that the carbon addition inhibits dislocation migration by the increase of the critical resolved shear stress (CRSS) and that the high deformation temperature activates multiple slip systems by the reduction of CRSS and further that the carbon addition and high deformation temperature superimposed bring about the activation of symmetrical {110} slip systems additionally.

  19. Optimization of cold rolling process parameters in order to increasing rolling speed limited by chatter vibrations.

    Science.gov (United States)

    Heidari, Ali; Forouzan, Mohammad R

    2013-01-01

    Chatter has been recognized as major restriction for the increase in productivity of cold rolling processes, limiting the rolling speed for thin steel strips. It is shown that chatter has close relation with rolling conditions. So the main aim of this paper is to attain the optimum set points of rolling to achieve maximum rolling speed, preventing chatter to occur. Two combination methods were used for optimization. First method is done in four steps: providing a simulation program for chatter analysis, preparing data from simulation program based on central composite design of experiment, developing a statistical model to relate system tendency to chatter and rolling parameters by response surface methodology, and finally optimizing the process by genetic algorithm. Second method has analogous stages. But central composite design of experiment is replaced by Taguchi method and response surface methodology is replaced by neural network method. Also a study on the influence of the rolling parameters on system stability has been carried out. By using these combination methods, new set points were determined and significant improvement achieved in rolling speed.

  20. Comparing Acute Bouts of Sagittal Plane Progression Foam Rolling vs. Frontal Plane Progression Foam Rolling.

    Science.gov (United States)

    Peacock, Corey A; Krein, Darren D; Antonio, Jose; Sanders, Gabriel J; Silver, Tobin A; Colas, Megan

    2015-08-01

    Many strength and conditioning professionals have included the use of foam rolling devices within a warm-up routine prior to both training and competition. Multiple studies have investigated foam rolling in regards to performance, flexibility, and rehabilitation; however, additional research is necessary in supporting the topic. Furthermore, as multiple foam rolling progressions exist, researching differences that may result from each is required. To investigate differences in foam rolling progressions, 16 athletically trained males underwent a 2-condition within-subjects protocol comparing the differences of 2 common foam rolling progressions in regards to performance testing. The 2 conditions included a foam rolling progression targeting the mediolateral axis of the body (FRml) and foam rolling progression targeting the anteroposterior axis (FRap). Each was administered in adjunct with a full-body dynamic warm-up. After each rolling progression, subjects performed National Football League combine drills, flexibility, and subjective scaling measures. The data demonstrated that FRml was effective at improving flexibility (p ≤ 0.05) when compared with FRap. No other differences existed between progressions.

  1. Roll-to-roll paper sensors (ROPAS); Wireless communicating sensors on paper in the logistic chain

    NARCIS (Netherlands)

    Rentrop, C.; Rubingh, J.E.J.M.; Lelieveld, R.; Sandberg, H.

    2014-01-01

    The ROPAS project (Roll-to-roll paper sensors) combines high end electronics and wireless sensors with low cost paper substrates and processing techniques that can be applied on a large scale. Paper is the next step in the printed electronics roadmap of utilising cheaper substrate materials as a rep

  2. Influence of Carbon Content and Rolling Temperature on Rolling Texture in 3 Pct Si Steel

    Science.gov (United States)

    Shingaki, Y.; Takashima, M.; Hayakawa, Y.

    2016-10-01

    Effects of carbon and rolling temperature up to 453 K (180 °C) on rolling texture of 3 pct Si steel at a reduction of 66 pct were investigated using a single crystal with an initial orientation of {110}. With residual-level carbon, uniform slip deformation was observed in the specimen cold rolled at room temperature and most of initial orientation {110} rotated to {111} during the rolling. With carbon addition, the formation of the deformation twins and the shear bands were promoted in the specimen cold rolled at room temperature. Regions with {110} were observed inside the shear bands. Warm-rolled specimen with residual-level carbon had microbands containing tiny {110} regions. Warm-rolled specimen with carbon addition had both the shear bands and the microbands but no deformation twin. Additionally, there were unique band structures with rotated crystal orientation around the rolling direction from initial orientation {110}. These experimental results suggest that the carbon addition inhibits dislocation migration by the increase of the critical resolved shear stress (CRSS) and that the high deformation temperature activates multiple slip systems by the reduction of CRSS and further that the carbon addition and high deformation temperature superimposed bring about the activation of symmetrical {110} slip systems additionally.

  3. Roll-to-roll fabricated lab-on-a-chip devices

    DEFF Research Database (Denmark)

    Vig, Asger Laurberg; Mäkelä, Tapio; Majander, Päivi;

    2011-01-01

    We present a high-volume fabrication technique for making polymer lab-on-a-chip devices. Microfluidic separation devices, relying on pinched flow fraction, are roll-to-roll fabricated in a cellulose acetate (CA) film at a volume of 360 devices h−1 for a cost of approximately 0.5 euro/device. The ...

  4. Superhydrophobic Properties of Nanotextured Polypropylene Foils Fabricated by Roll-to-Roll Extrusion Coating

    DEFF Research Database (Denmark)

    Telecka, Agnieszka; Murthy, Swathi; Sun, Ling

    2016-01-01

    We demonstrate the use of roll-to-roll extrusion coating (R2R-EC) for fabrication of nanopatterned polypropylene (PP) foils with strong antiwetting properties. The antiwetting nanopattern is originated from textured surfaces fabricated on silicon wafers by a single-step method of reactive ion...

  5. Non-linear twist vibration of main transmission system of vertical rolling mill%立辊轧机主传动系统的扭振非线性分析

    Institute of Scientific and Technical Information of China (English)

    孟令启; 吴浩亮; 王建勋; 雷明杰

    2009-01-01

    In order to analyze and use the theory of main transmission of vertical rolling mill, a four-degree of freedom non-linear dynamical model on main transmission of vertical roller mill was established according to the actual parameters of the main transmission of 4200 vertical rolling mill. The bifurcation diagram, phase diagram and Poincare sections graph were obtained by Matlab software. The stability of periodic motion and the process of chaotic motion by ways of period doubling bifurcation were analyzed. The simulation results show that the movement of system is instable and leads to vibration Chaos when the driving force frequency is near the natural frequency of vertical rolling mill. Therefore, it should be avoided in the actual production. With the change of angular frequency, the system will change from the cycle movement to quasi-periodic motion. After a number of times the cycle, bifurcation eventually leads to the formation of chaos.%为了掌握立辊轧机主传动系统的扭振理论并且加以控制和利用,根据4200立辊轧机主传动系统的实际参数,建立立辊轧机主传动系统的4自由度非线性扭振模型,采用Matlab软件, 得到分岔图、相图和庞加莱截面,通过仿真分析其周期运动的稳定性以及通过倍周期分岔进入混沌的过程.仿真结果表明,当激振力频率与系统固有频率相近时,角位移增大,系统不稳定,在实际生产中要避免激振力频率与系统固有频率相近的工况;随着角频率的变化,系统由周期运动、准周期运动,经过一系列倍周期分岔最终导致混沌产生.

  6. Sensitivity analysis of roll load, torque and material properties in the roll forming process

    Science.gov (United States)

    Abeyrathna, Buddhika; Rolfe, Bernard; Hodgson, Peter; Weiss, Matthias

    2013-12-01

    Advanced High Strength Steel (AHSS) and Ultra High Strength Steel (UHSS) are increasingly used in the current automotive industry because of their high strength and weight saving potential. As a sheet forming process, roll forming is capable of forming such materials with precise dimensions, however a small change in processing may results in significant change in the material properties such as yield strength and hardening exponent from coil to coil or within the same coil. This paper presents the effect of yield strength and the hardening exponent on roll load, torque of the roll forming process and the longitudinal bow. The roll forming process is numerically simulated, and then the regression analysis and Analysis of Variance (ANOVA) techniques are employed to establish the relationships among the aforementioned parameters and to determine the percentage influence of material properties on longitudinal bow, roll load and torque.

  7. Magnon Inflation: Slow Roll with Steep Potentials

    CERN Document Server

    Adshead, Peter; Burgess, C P; Hayman, Peter; Patil, Subodh P

    2016-01-01

    We find multi-scalar effective field theories (EFTs) that can achieve a slow inflationary roll despite having a scalar potential that does not satisfy the usual slow-roll condition (d V)^2 << V^2/Mp^2. They evade the usual slow-roll conditions on $V$ because their kinetic energies are dominated by single-derivative terms rather than the usual two-derivative terms. Single derivatives dominate during slow roll and so do not require a breakdown of the usual derivative expansion that underpins calculational control in much of cosmology. The presence of such terms requires some sort of UV Lorentz-symmetry breaking during inflation (besides the usual cosmological breaking). Chromo-natural inflation provides an example of a UV theory that can generate the multi-field single-derivative terms we consider, and we argue that the EFT we find indeed captures the slow-roll conditions for the background evolution for Chromo-natural inflation. We also show that our EFT can be understood as a multi-field generalization ...

  8. Roll-to-roll deposition of TCO films for solar cells and other applications; Roll-to-roll-Abscheideverfahren von TCO-Schichten fuer Solarzellen und andere Anwendungen

    Energy Technology Data Exchange (ETDEWEB)

    Schlatmann, R.; Stannowski, B. [Akzo Nobel Chemicals, Arnheim (Netherlands). Research and Technology Center

    2005-07-01

    In the Helianthos project, a production process is developed which is to reduce the KWh cost of solar systems. In this process, flexible silicon wafers are produced in a continuous roll-to-roll process which is to reduce the per module production cost. The rolls can be integrated in prefabricated elements (e.g. roof elements), thus reducing the installation cost. The two improvements together reduce the kWh cost. The module efficiency need not be as high as for today's crystalline Si modules. (orig.) [German] Im Helianthos-Projekt wird ein Produktionsverfahren entwickelt, um die kWh-Kosten von Solaranlagen zu senken. In diesem Prozess werden flexible Duennschicht-Silizium-Solarmodule in einem kontinuierlichen Roll-to-Roll-Verfahren gefertigt, wodurch die Modul-Produktionskosten reduziert werden. Des Weiteren sind diese Rollen geeignet, um z. B. in fertige Bauelemente (etwa Dachelemente) integriert zu werden, um die Installationskosten senken zu koennen. Beides zusammen ermoeglicht niedrige kWh-Kosten, wobei der Wirkungsgrad der Module nicht so hoch sein muss wie der von heutigen kristallinen Si-Modulen.

  9. Influence of sway motion on passive anti-rolling tank

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The passive anti-rolling tank is one of important ship stabilizers widely used today. But at present, research of the tank is most aimed at its rolling movement. In this paper, the influence of sway motion on the passive anti-rolling tank is considered, the mathematical model of "ship-passive anti-rolling tank" system coupled with sway motion is developed basing on the U-shaped passive anti-rolling tank theory. Both simulation results and experimental data indicate that it is necessary to consider the influence of sway motion on the anti-rolling tank, which is more agreeable to the actual circumstance.

  10. Roll and roll-to-roll process scaling through development of a compact flexo unit for printing of back electrodes

    DEFF Research Database (Denmark)

    Dam, Henrik Friis; Andersen, Thomas Rieks; Madsen, Morten Vesterager;

    2015-01-01

    We report manufacture of fully printed and coated polymer solar cells on a small scale roll-to-roll coater representing the intermediate scale between laboratory and pilot scale. We highlight the enormous span in scale between the laboratory scale and the intended industrial scale by a factor...... electrode printing that is parsimonious in terms of ink usage and more gentle than laboratory scale flexo units where the foil transport is either driven by the flexo unit or the flexo unit is driven by the foil transport. We demonstrate fully operational flexible polymer solar cell manufacture using...

  11. Modeling, simulation and identification for control of tandem cold metal rolling

    Directory of Open Access Journals (Sweden)

    Péricles Guedes Alves

    2012-12-01

    Full Text Available This paper describes a modeling procedure for tandem cold metal rolling, including the linearization step and system identification for control. The tandem cold rolling process is described by a mathematical model based on algebraic equations developed for control purposes and empirical relations. A state-space model is derived and detailed analyses in open loop are presented, concerning the sensitivity with regard to the variations in process parameters and results for the application of a new subspace identification method are compared with classical methodologies. Therefore, this work intents to be a contribution for developments in new control strategies for tandem cold rolling process that offer the potential to reduce the design efforts, the commissioning time and maintenance in rolling mills. The preliminary results obtained with this model have shown reasonable agreement with operational data presented at literature for industrial cold rolling process.

  12. Design of ADRC for Automatic Position Control Stopping System of Rolling Mill%轧机自动位置控制停车系统ADRC控制器设计

    Institute of Scientific and Technical Information of China (English)

    张瑞成; 陈陆曦

    2015-01-01

    Based on analyzing the damping force ,the elastic force and the roll eccentricity force between the roll and the strip ,a non-linear model of the automatic position control (APC) stopping system of rolling mill is derived .The dynamic analysis shows the APC stopping system has the chaotic characteristics .Based on the characteristics of the APC stopping system ,such as nonlinear and varia-ble parameters ,a two-order active disturbance rejection controller (ADRC) for the automatic position control stopping system is de-signed ,and the simulation is done within uncertainty environment .The simulation results show that the controller has ideal robust-ness to the system chaos and the large load disturbance ,and rapid and smooth control process and high steady precise performances can be implemented .%在考虑轧辊与轧件间的阻尼力、弹性力和轧辊偏心力的基础上 ,建立了一个轧机自动位置控制(A PC ) 停车系统的非线性模型 ,对其动力学特性分析表明该系统具有混沌特性.针对此系统具有非线性、变参数的特点 ,采用自抗扰控制 (ADRC ) 方法设计二阶 ADRC控制器 ,并在不确定性环境下进行仿真研究.结果表明 :ADRC控制器对于系统出现的混沌和大负载干扰具有理想的鲁棒能力 ,其控制过程快速、平滑 ,稳态精度高.

  13. Can Quintessence Be the Rolling Tachyon?

    Institute of Scientific and Technical Information of China (English)

    李新洲; 郝建纲; 刘道军

    2002-01-01

    In the light of the recent works by Sen (hep-th/0203211, hep-th/0203265, hep-th/0204143) and Gibbons (helth/0204008), we present a phase-plane analysis on the cosmology containing a rolling tachyon field in a potential resulting from string theory. We show that there is no stable point on the phase-plane, which indicates that there is a coincidence problem if we consider the tachyon as a candidate for quintessence. Furthermore, we also analyse the phase-plane of the cosmology containing a rolling tachyon field for an exactly solvable toy potential in which the critical point is stable. Therefore, it is possible for the rolling tachyon to be a candidate for quintessence if we give up the strict constraint on the potential or find a more appropriate effective potential for the tachyon from M/string theory.

  14. Rolling Element Bearing Stiffness Matrix Determination (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Y.; Parker, R.

    2014-01-01

    Current theoretical bearing models differ in their stiffness estimates because of different model assumptions. In this study, a finite element/contact mechanics model is developed for rolling element bearings with the focus of obtaining accurate bearing stiffness for a wide range of bearing types and parameters. A combined surface integral and finite element method is used to solve for the contact mechanics between the rolling elements and races. This model captures the time-dependent characteristics of the bearing contact due to the orbital motion of the rolling elements. A numerical method is developed to determine the full bearing stiffness matrix corresponding to two radial, one axial, and two angular coordinates; the rotation about the shaft axis is free by design. This proposed stiffness determination method is validated against experiments in the literature and compared to existing analytical models and widely used advanced computational methods. The fully-populated stiffness matrix demonstrates the coupling between bearing radial, axial, and tilting bearing deflections.

  15. Investigation of the Chinese rolling tongue consonants

    Institute of Scientific and Technical Information of China (English)

    ZHOU Ligang; Keni'ti Kido

    2000-01-01

    Some special monosyllabic Chinese words which contain rolling tongue consonants are discussed. Based on the spectrum analysis, the special characteristic is found at a frequency higher than 3 kHz. The distinction is not only in the consonant part but also in the vowel part.The people in the north region of China distinguish the rolling tongue consonants from the straight tongue consonants both in utterance and in hearing, but those in the south region of China do not. The results of the hearing investigation using synthesized speech show that the consonant part corresponding to the normal one has more effect than the vowel part on the recognition of the words containing the rolling tongue consonant.

  16. Study on Influence of Initial Rolling Temperature for Rolling Process Based on Numerical Simulation

    Institute of Scientific and Technical Information of China (English)

    YANG Licheng; LIU Bo; XING Sufang; ZHANG Runli

    2006-01-01

    Wire rolling is a typical large deformation process and its principle is very complex, which includes material non-linearity, geometry non-linearity and boundary non-linearity. It is difficult to obtain theory analytical results by trying to roll or physical experiment because they will induce many problems such as high cost, waste time and venture. With the rapid advancement of computing technology and numerical method, the finite element method is regarded as the best one, which can account for the large plastic deformation, thermo-mechanical coupling and complex boundary conditions of the rollers and the workpiece interactions in the rolling process. Under the different initial rolling temperature, the two-pass hot continuous rolling process of high-speed wire has been simulated accurately for the pre-finishing rolling section. The metal fluxion law and the deformation field have been obtained. Strain, temperature, rolling force and torque also have been simulated and discussed. The results of simulation are useful for practical manufacture and the optimization of process-parameters.

  17. Contact conditions in skin-pass rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2007-01-01

    The special contact conditions in skin-pass rolling of steel strip is analysed by studying plane strain upsetting of thin sheet with low reduction applying long narrow tools and dry friction conditions. An extended sticking region is estimated by an elasto-plastic FEM analysis of the plane strain...... upsetting. This sticking region causes a highly inhomogeneous elasto-plastic deformation with large influence of work-hardening and friction. A numerical analysis of skin-pass rolling shows the same contact conditions, i.e. an extended sticking region around the center of the contact zone. The calculated...

  18. Roll waves numerical simulation in closed channels

    OpenAIRE

    2013-01-01

    Resumo: Utilizando um método numérico especializado em problemas hiperbólicos chamado Riemann Solver, é feito um estudo para avaliar o processo de evolução de roll waves em canais fechados. Todo o estudo se baseia em fenômenos de propagação de ondas hiperbólicas do tipo ondas de gravidade. Foi utilizado um modelo unidimensional para representar a dinâmica das roll waves. Inicialmente foi feita uma análise das velocidades características envolvidas, a qual indicou, para o arranjo estratificado...

  19. A Granular Model of Rolling Grain Ripples

    CERN Document Server

    Andersen, K H

    1999-01-01

    A simple model is presented for the formation of rolling grain ripples on a flat sand bed by the oscillatory flow from a surface wave. The model is related to physical parameters of the problem, and is solved for the equilibrium spacing and height of the ripples. Good agreement between the model and measurements of rolling grain ripples is demonstrated. It is found that the length of the ripples scale with the square-root of the non-dimensional shear stress on a flat bed.

  20. COMPARISON BETWEEN MODELS FOR CALCULATION OF INDUSTRIAL HOT ROLLING LOADS

    Directory of Open Access Journals (Sweden)

    Antonio Augusto Gorni

    2012-09-01

    Full Text Available An evaluation is made about the precision of hot strip rolling mill loads at the F1 stand calculated according to the theoretical models of Orowan, Sims, Alexander-Ford, Orowan-Pascoe, Ekelund and Tselikov in comparison to real values got for carbon-manganese steels. In the deterministic approach, without any fit of the calculated values to real data, Orowan, Sims and Alexander-Models show best levels of precision, as expected from the information got in the literature. However, in the semi-empirical approach, after a linear fit between calculated values and real data, Tselikov and Ekelund models show better adequacy to the industrial data, a fact that can be attributed to more significant errors occurring in the sub-models of temperature, tribology and hot strength than in the rolling load models. For its turn, neural network models show the best levels of precision which make very attractive the adoption of this approach.

  1. Generalized Mathematical Model for Hot Rolling Process of Plate

    Institute of Scientific and Technical Information of China (English)

    Zhenshan CUI; Bingye XU

    2003-01-01

    A generalized mathematical model is developed to predict the changes of temperature, rolling pressure, strain,strain rate, and austenite grain size for plate hot rolling and cooling processes. The model is established mainly by incorporating analytical an

  2. NON-CENTRAL ROLLING OF FLAT WORKS WITH TAPERED THICKNESS

    Directory of Open Access Journals (Sweden)

    I. A. Isaevich

    2010-01-01

    Full Text Available The way of forming of variable shape strips with rolling in non-drive waves with rounding by the movable arbor strip is analyzed. The way of rolling with derivation of speeds of deforming instruments is offered.

  3. 宽带钢热连轧精轧机组成套辊形配置技术研究与应用%Research and Application of One Set Roll Contour Configuration Technology on Finishing Train of Hot Strip Mill

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 王秋娜; 李本海; 李彬

    2013-01-01

    为了实现热轧宽带钢板形的高精度控制,根据宽带钢热连轧精轧机组上游机架控制凸度与下游机架控制平坦度的特性,在首钢迁钢1580 mm热连轧生产线的精轧机组开发并应用了成套辊形配置技术.在F1机架工作辊采用负凸度辊形,加强带钢轧制过程的对中;在F2到F4机架工作辊应用低轴向力CVC辊形,对带钢进行凸度调控;在F5到F7机架工作辊上采用负凸度辊形,辅以长行程的工作辊周期性窜辊,均匀轧辊磨损,控制带钢的平坦度;在所有机架的支撑辊上采用VCR变接触式辊形,增加机架的横向刚度.采用此辊形配置后,带钢的板形控制精度达95%以上,同时,改善了带钢轧制稳定性,延长了轧制计划长度,实现了一定范围的自由规程轧制.%To realize the high precision control of hot rolled strip, in accordance with the characteristics of finishing train of hot strip mill: crown is controlled in the upper stream stands and flatness is realized in the down stream stands, one set roll contour configuration technology was developed and applied in 1580 mm hot strip mill of Qian' an Iron and Steel Company of Shougang Group. Negative crown contour was employed on work rolls of Fl stand to enhance the alignment during the rolling. CVC (Continuous Variable Crown) with lower thrust force was employed on work rolls from F2 to F4 to carry out the crown control function. Negative crown contour was adopted on work rolls of down stream stands F5 to F7 to control the flatness quality with a combination with the cyclic long stroke work roll shifting for the roll wear dispersing. VCR (Variable Crown Back-up Roll) contour was employed on all back-up rolls of the finishing mill to increase the cross rigidity of roll stack. After this roll contour configuration technology was utilized, strip shape control with a high accuracy of more than 95% and schedule-free rolling within a certain range have been realized, meanwhile

  4. Micro-Plasto-Hydrodynamic Lubrication a Fundamental Mechanism in Cold Rolling

    DEFF Research Database (Denmark)

    Laugier, Maxime; Boman, Romain; Legrand, Nicolas

    2014-01-01

    This paper presents recent investigations in Micro-Plasto-Hydrodynamic (MPH) lubrication. Industrial evidences of the existence of MPH lubrication mechanism for cold rolling processes are presented. A new lubrication model developed for strip drawing processes is then applied to predict the MPH...... lubrication initiation and MPH lubrication extension along the tool-piece solid contacts initially in boundary lubrication regime. Finally, it is shown how this new MPH lubrication model can be implemented in a cold rolling model to maximize mills capabilities, determine optimum rolling oils properties...

  5. Optimization of Preventive Grinding of Backup Roll against Contact Fatigue Cracking

    Institute of Scientific and Technical Information of China (English)

    DOU Peng; LI You-guo; LIANG Kai-ming; BAI Bing-zhe

    2005-01-01

    In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.

  6. Modification of the Filter in the Turbid Circulating Water System at Meishan Steel Hot Rolling Mill and Operating results%梅钢热轧浊循环系统过滤器的改造及运行效果

    Institute of Scientific and Technical Information of China (English)

    邹正东

    2015-01-01

    针对梅钢热轧浊循环系统过滤器出现的问题,进行了详细的分析,并制定了相关改进措施.认为过滤器本体设计、制造存在缺陷,对其改进后,运行稳定性得到了显著提高.%Problems in the high-speed sand filter of the turbid circulating cooling water system at Meishan Steel Hot Rolling Mill were analyzed in detail and corresponding im-provement measures were also drawn up. It was found that the design and manufacture of the filter body had defects and modification was carried out, which has significantly improved op-eration stability.

  7. Optimal Portfolio Strategy under Rolling Economic Maximum Drawdown Constraints

    OpenAIRE

    Xiaojian Yu; Siyu Xie; Weijun Xu

    2014-01-01

    This paper deals with the problem of optimal portfolio strategy under the constraints of rolling economic maximum drawdown. A more practical strategy is developed by using rolling Sharpe ratio in computing the allocation proportion in contrast to existing models. Besides, another novel strategy named “REDP strategy” is further proposed, which replaces the rolling economic drawdown of the portfolio with the rolling economic drawdown of the risky asset. The simulation tests prove that REDP stra...

  8. Sub-optimality analysis of mobile robot rolling path planning

    Institute of Scientific and Technical Information of China (English)

    张纯刚; 席裕庚

    2003-01-01

    Rolling planning is an efficient method for path planning in uncertain environment. In this paper, the general principle and algorithm of mobile robot path planning based on rolling windows are studied. The sub-optimality of rolling path planning is analyzed in details and explained with a concrete example.

  9. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ..., buttermilk product, cheese whey, cheese whey product, or milk protein is used. (b) The name of the food is... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns...

  10. Simulation of damage evolution during hot ring rolling

    NARCIS (Netherlands)

    Wang, Chao

    2016-01-01

    Ring rolling provides a cost-effective process route for manufacturing seamless rings. The bearing rings, i.e. the inner race and the outer race of a rolling bearing, are typically manufactured by the hot ring rolling process. Bearing steels have a relatively high alloy content for improved hardenab

  11. Tool deformation during the shape rolling of stator vanes

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, J.

    2002-01-01

    Tool deformation is an important issue in the shape rolling of stator vanes as it directly influences the thickness of the rolled vane. This means that for the design of an accurate production process the deformation of the tools has to be accounted for. The shape rolling of symmetrical straight van

  12. NORMAL PRESSURE AND FRICTION STRESS MEASUREMENT IN ROLLING PROCESSES

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Lagergren, Jonas;

    2005-01-01

    A load transducer has been developed to measure the contact forces in the deformation zone during rolling. The transducer consists of a strain gauge equipped insert, embedded in the surface of the roll. The length of the insert exceeds the contact length between material and roll. By analyzing...

  13. Crowdsourcing Rock N' Roll Multimedia Retrieval

    NARCIS (Netherlands)

    C.G.M. Snoek; B. Freiburg; J. Oomen; R. Ordelman

    2010-01-01

    In this technical demonstration, we showcase a multimedia search engine that facilitates semantic access to archival rock n' roll concert video. The key novelty is the crowdsourcing mechanism, which relies on online users to improve, extend, and share, automatically detected results in video fragmen

  14. Assurance of operate reliability of rolling stock

    Institute of Scientific and Technical Information of China (English)

    Gubacheva; L.A.; Naish; N.; M.

    2005-01-01

    The safety of movement of rolling stock is mainly related to operate reliability of conjugated parts of running carriages which are characterized by their ability of no failure operation in complex conditions of service and have a sufficient high strength and wear resistance.……

  15. Assurance of operate reliability of rolling stock

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ The safety of movement of rolling stock is mainly related to operate reliability of conjugated parts of running carriages which are characterized by their ability of no failure operation in complex conditions of service and have a sufficient high strength and wear resistance.

  16. 33 CFR 159.107 - Rolling test.

    Science.gov (United States)

    2010-07-01

    ... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Rolling test. 159.107 Section 159.107 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) POLLUTION... the plane of the bottom of the device, and parallel to any tank baffles. The device must then...

  17. Detection of Parametric Roll on Ships

    DEFF Research Database (Denmark)

    Galeazzi, Roberto; Blanke, Mogens; Poulsen, Niels Kjølstad

    2012-01-01

    Recent years have shown several incidents with dramatic damage on container vessels caused by parametric resonance. When the resonance starts, the roll oscillation at a sub-harmonic frequency of the wave excitation may be completely unexpected. Timely warning about the onset of the resonance...

  18. Lederens rolle i den innovative praksis

    DEFF Research Database (Denmark)

    Voxted, Søren; Kristensen, Catharina Juul

    Rapporten er afrapportering af forskningsprojektet 'Lederens rolle i den innovative praksis'. Gennem 12 måneder fulgte de tre forfattere ledere syv ledere forskellige steder i den offentlige sektor for at se, hvordan de gennem innovation håndtere de forandringskrav deres respektive organisationer...

  19. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  20. The riddles of rock and roll

    NARCIS (Netherlands)

    L.J.M. d' Anjou (Leo)

    2003-01-01

    textabstractRock and roll has often been equated with rebellion. The genre, though, is just a form of popular music and many of the important players in the game of promoting it were, like the saying goes, only in it for the money. As a rule, music like that will be supportive of the social order ra

  1. Rolling Friction on a Wheeled Laboratory Cart

    Science.gov (United States)

    Mungan, Carl E.

    2012-01-01

    A simple model is developed that predicts the coefficient of rolling friction for an undriven laboratory cart on a track that is approximately independent of the mass loaded onto the cart and of the angle of inclination of the track. The model includes both deformation of the wheels/track and frictional torque at the axles/bearings. The concept of…

  2. Discrete particle modelling of granular roll waves

    Science.gov (United States)

    Tsang, Jonathan; Dalziel, Stuart; Vriend, Nathalie

    2016-11-01

    A granular current flowing down an inclined chute or plane can undergo an instability that leads to the formation of surface waves, known as roll waves. Examples of roll waves are found in avalanches and debris flows in landslides, and in many industrial processes. Although related to the Kapitza instability of viscous fluid films, granular roll waves are not yet as well understood. Laboratory experiments typically measure the surface height and velocity of a current as functions of position and time, but they do not give insight into the processes below the surface: in particular, the possible formation of a boundary layer at the free surface as well as the base. To overcome this, we are running discrete particle model (DPM) simulations. Simulations are validated against our laboratory experiments, but they also allow us to examine a much larger range of parameters, such as material properties, chute geometry and particle size dispersity, than that which is possible in the lab. We shall present results from simulations in which we vary particle size and dispersity, and examine the implications on roll wave formation and propagation. Future work will include simulations in which the shape of the chute is varied, both cross-sectionally and in the downstream direction. EPSRC studentship (Tsang) and Royal Society Research Fellowship (Vriend).

  3. 9 CFR 381.159 - Poultry rolls.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Poultry rolls. 381.159 Section 381.159... ORGANIZATION AND TERMINOLOGY; MANDATORY MEAT AND POULTRY PRODUCTS INSPECTION AND VOLUNTARY INSPECTION AND CERTIFICATION POULTRY PRODUCTS INSPECTION REGULATIONS Definitions and Standards of Identity or Composition §...

  4. Roll-to-Roll fabrication of large area functional organic materials

    DEFF Research Database (Denmark)

    Søndergaard, Roar R.; Hösel, Markus; Krebs, Frederik C

    2013-01-01

    research fields such as organic photovoltaics, organic thin film transistors, light-emitting diodes, polymer electrolyte membrane fuel cells, and electrochromic devices. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 000: 000–000, 2012......With the prospect of extremely fast manufacture of very low cost devices, organic electronics prepared by thin film processing techniques that are compatible with roll-to-roll (R2R) methods are presently receiving an increasing interest. Several technologies using organic thin films...

  5. Texture analysis of cold rolled and annealed aluminum alloy produced by twin-roll casting

    OpenAIRE

    Juliana de Paula Martins; André Luis Moreira de Carvalho; Angelo Fernando Padilha

    2012-01-01

    A 7.4 mm thick strip of 3003 aluminum alloy produced by the industrial twin-roll casting (TRC) process was homogenized at 500 °C for 12 hours, after which it was cold rolled in two conditions: 1) to reduce the strip's thickness by 67%, and 2) to reduce it by 91%. The alloy was annealed at 400 °C for 1 hour in both conditions. The results revealed that a rotated cube texture, the {001}

  6. Noncontact conductivity and dielectric measurement for high throughput roll-to-roll nanomanufacturing

    OpenAIRE

    Orloff, Nathan D.; Long, Christian J; Jan Obrzut; Laurent Maillaud; Francesca Mirri; Kole, Thomas P.; McMichael, Robert D.; Matteo Pasquali; Stranick, Stephan J.; J. Alexander Liddle

    2015-01-01

    Advances in roll-to-roll processing of graphene and carbon nanotubes have at last led to the continuous production of high-quality coatings and filaments, ushering in a wave of applications for flexible and wearable electronics, woven fabrics, and wires. These applications often require specific electrical properties, and hence precise control over material micro- and nanostructure. While such control can be achieved, in principle, by closed-loop processing methods, there are relatively few n...

  7. Roll-to-roll embossing of optical linear Fresnel lens polymer film for solar concentration.

    Science.gov (United States)

    Zhang, XinQuan; Liu, Kui; Shan, Xuechuan; Liu, Yuchan

    2014-12-15

    Roll-to-roll manufacturing has been proven to be a high-throughput and low-cost technology for continuous fabrication of functional optical polymer films. In this paper, we have firstly studied a complete manufacturing cycle of linear Fresnel lens polymer film for solar concentration in the aspects of ultra-precision diamond machining of metal roller mold, roll-to-roll embossing, and measurement on film profile and functionality. A metal roller mold patterned with linear Fresnel lenses is obtained using single point diamond turning technique. The roller mold is installed onto a self-developed roll-to-roll UV embossing system to realize continuous manufacturing of linear Fresnel lens film. Profile measurement of the machined roller mold and the embossed polymer film, which is conducted using a stylus profilometer, shows good agreement between measured facet angles with designed ones. Functionality test is conducted on a solar simulation system with a reference solar cell, and results show that strong light concentration is realized.

  8. Laser direct write system for fabricating seamless roll-to-roll lithography tools

    Science.gov (United States)

    Petrzelka, Joseph E.; Hardt, David E.

    2013-03-01

    Implementations of roll to roll contact lithography require new approaches towards manufacturing tooling, including stamps for roll to roll nanoimprint lithography (NIL) and soft lithography. Suitable roll based tools must have seamless micro- or nano-scale patterns and must be scalable to roll widths of one meter. The authors have developed a new centrifugal stamp casting process that can produce uniform cylindrical polymer stamps in a scalable manner. The pattern on the resulting polymer tool is replicated against a corresponding master pattern on the inner diameter of a centrifuge drum. This master pattern is created in photoresist using a UV laser direct write system. This paper discusses the design and implementation of a laser direct write system targeting the internal diameter of a rotating drum. The design uses flying optics to focus a laser beam along the axis of the centrifuge drum and to redirect the beam towards the drum surface. Experimental patterning results show uniform coatings of negative photoresist in the centrifuge drum that are effectively patterned with a 405 nm laser diode. Seamless patterns are shown to be replicated in a 50 mm diameter, 60 mm long cylindrical stamp made from polydimethylsiloxane (PDMS). Direct write results show gratings with line widths of 10 microns in negative photoresist. Using an FPGA, the laser can be accurately timed against the centrifuge encoder to create complex patterns.

  9. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... Brazil and Japan, and the suspended investigation on hot-rolled steel from Russia. SUMMARY:...

  10. Static measurements of slender delta wing rolling moment hysteresis

    Science.gov (United States)

    Katz, Joseph; Levin, Daniel

    1991-01-01

    Slender delta wing planforms are susceptible to self-induced roll oscillations due to aerodynamic hysteresis during the limit cycle roll oscillation. Test results are presented which clearly establish that the static rolling moment hysteresis has a damping character; hysteresis tends to be greater when, due to either wing roll or side slip, the vortex burst moves back and forth over the wing trailing edge. These data are an indirect indication of the damping role of the vortex burst during limit cycle roll oscillations.

  11. Roll caster for the three-layer clad-strip

    OpenAIRE

    Nakamura, R; T. Yamabayashi; T. Haga; S. Kumai; H. Watari

    2010-01-01

    Purpose: of this paper is to show the characteristics of two kinds of roll casters for three-layer clad strip of aluminium alloys. Moreover, the characteristics of these twin roll casters were compeered with the early type of roll casters for clad strip.Design/methodology/approach: Design was tried to attain the fabrication of the roll casters to cast the three-layers-clad-strip. One caster was an unequal diameter roll caster equipped with a scraper. The scraper was adopted to prevent the mix...

  12. High speed twin roll casting of 6016 strip

    OpenAIRE

    Haga, T.; Ikawa, M; H.Watari; S. Kumai

    2006-01-01

    Purpose: of this paper is to clear the possibility of high speed roll casting of thin aluminum alloy strip. 6016aluminum alloy is used for sheet metal of the automobile. Therefore, casting of 6016 was tried in this study.Castability and characteristics of roll cast 6016 strip were investigated.Design/methodology/approach: was a high speed twin roll caster. The high speed twin roll caster was designedto overcome the low castability of the twin roll caster.Findings: are as below. The 6016 could...

  13. Toward large-area roll-to-roll printed nanophotonic sensors

    Science.gov (United States)

    Karioja, Pentti; Hiltunen, Jussi; Aikio, Sanna M.; Alajoki, Teemu; Tuominen, Jarkko; Hiltunen, Marianne; Siitonen, Samuli; Kontturi, Ville; Böhlen, Karl; Hauser, Rene; Charlton, Martin; Boersma, Arjen; Lieberzeit, Peter; Felder, Thorsten; Eustace, David; Haskal, Eliav

    2014-05-01

    Polymers have become an important material group in fabricating discrete photonic components and integrated optical devices. This is due to their good properties: high optical transmittance, versatile processability at relative low temperatures and potential for low-cost production. Recently, nanoimprinting or nanoimprint lithography (NIL) has obtained a plenty of research interest. In NIL, a mould is pressed against a substrate coated with a moldable material. After deformation of the material, the mold is separated and a replica of the mold is formed. Compared with conventional lithographic methods, imprinting is simple to carry out, requires less-complicated equipment and can provide high-resolution with high throughput. Nanoimprint lithography has shown potential to become a method for low-cost and high-throughput fabrication of nanostructures. We show the development process of nano-structured, large-area multi-parameter sensors using Photonic Crystal (PC) and Surface Enhanced Raman Scattering (SERS) methodologies for environmental and pharmaceutical applications. We address these challenges by developing roll-to-roll (R2R) UV-nanoimprint fabrication methods. Our development steps are the following: Firstly, the proof of concept structures are fabricated by the use of wafer-level processes in Si-based materials. Secondly, the master molds of successful designs are fabricated, and they are used to transfer the nanophotonic structures into polymer materials using sheet-level UV-nanoimprinting. Thirdly, the sheet-level nanoimprinting processes are transferred to roll-to-roll fabrication. In order to enhance roll-to-roll manufacturing capabilities, silicone-based polymer material development was carried out. In the different development phases, Photonic Crystal and SERS sensor structures with increasing complexities were fabricated using polymer materials in order to enhance sheet-level and roll-to-roll manufacturing processes. In addition, chemical and molecular

  14. Calculation and Analysis of Temperature Distribution in Hot Rolling Strip

    Directory of Open Access Journals (Sweden)

    Kaixiang Peng

    2013-07-01

    Full Text Available Modern steel grades require constant and reproducible production conditions both in the hot strip mill and in the cooling section to achieve constant material properties along the entire strip length and from strip to strip. Calculation of the temperature in final rolling process always utilizes factors such as the work piece's inner organizational structure, plastic deformation, and it's variations of properties and so on, also as well as the physical parameters such as gauge, shape, etc. In this paper, a finite element model is constructed for the temperature field in a rolling process. The temperature field of strip steel is modeled with a 3-D finite element analysis (FEA structure, simultaneously considering the distribution of the work roll temperature. Then the distribution of field is simulated numerically. From the model, the temperature contours can be obtained by analysis of the temperature distribution of contact area. At the same time, the distribution of temperature in any position at any time can be acquired. These efforts provide the reliable parameters for the later finishing temperature and shape control.  

  15. Measurement of Normal and Friction Forces in a Rolling Process

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Wanheim, Tarras

    2004-01-01

    For the rolling process, knowledge about interface conditions is important since it directly influences the maximum reduction ratio and thereby the num-ber of steps required for a given reduction. The mechanical properties of the produced sheet and the surface quality of it are also influenced...... by the fric-tion conditions. To achieve this important informa-tion, measurements of the normal pressure and friction stresses in the deformation zone are re-quested. The direction of the friction stresses is changing during the rolling gap. At the entrance of the de-formation zone, the peripherical velocity...... of the roll is higher than for the incoming material, which causes frictional stresses at the material acting in the rolling direction. At the outlet of the rolling gap, the velocity of the deformed material exceeds the velocity of the roll, generating frictional stresses contrary to the direction of rolling...

  16. 包钢薄板坯连轧主厂房设计%DESIGN OF MAIN BUILDING FOR THE BAR STRIP CONTINUOUS ROLLING MILL IN BAOTOU IRON AND STEEL COMPANY

    Institute of Scientific and Technical Information of China (English)

    田丰; 苏驭虎

    2001-01-01

    连轧主厂房为单层厂房,下柱为钢管混凝土双肢柱,上柱为焊接工字型柱,屋面大梁为焊接工字钢梁.基本柱距12m.设有80/20t吊车3台.厂房内设有7架精轧机及配套的设备基础,地下结构复杂,深迭8m.地面荷载为100kPa,屋面及墙面均采用保温压型钢板.同时,檩条节点做了技术改进.%The main building for the continuous rolling mill is aone-storied factory building. The bottom parts of the columns are steel-pipe concrete battened column. The top parts of the columns are welding Ⅰ-column. The roof beams are welding Ⅰ-steel beam. Columns space basically at 12m. Three cranes (each has a capacity of 80/20t) and 7 finishing mills with matching equipment foundations are equipped inside. There is a complexity in the sub-structure. The depth reaches as 8m. The ground loading is 100kPa. The corrugated sheet steel is used for the wall cladding system and the roof. Certain improvements have been made under the connection points of the purlins.

  17. Dynamics and Stability of Rolling Viscoelastic Tires

    Energy Technology Data Exchange (ETDEWEB)

    Potter, Trevor [Univ. of California, Berkeley, CA (United States)

    2013-04-30

    Current steady state rolling tire calculations often do not include treads because treads destroy the rotational symmetry of the tire. We describe two methodologies to compute time periodic solutions of a two-dimensional viscoelastic tire with treads: solving a minimization problem and solving a system of equations. We also expand on work by Oden and Lin on free spinning rolling elastic tires in which they disovered a hierachy of N-peak steady state standing wave solutions. In addition to discovering a two-dimensional hierarchy of standing wave solutions that includes their N-peak hiearchy, we consider the eects of viscoelasticity on the standing wave solutions. Finally, a commonplace model of viscoelasticity used in our numerical experiments led to non-physical elastic energy growth for large tire speeds. We show that a viscoelastic model of Govindjee and Reese remedies the problem.

  18. Slipping and rolling on an inclined plane

    Energy Technology Data Exchange (ETDEWEB)

    Aghamohammadi, Cina [Department of Electrical Engineering, Sharif University of Technology, PO Box 11365-11155, Tehran (Iran, Islamic Republic of); Aghamohammadi, Amir, E-mail: mohamadi@alzahra.ac.ir [Department of Physics, Alzahra University, Tehran 19938-91176 (Iran, Islamic Republic of)

    2011-07-15

    In the first part of the paper, using a direct calculation two-dimensional motion of a particle sliding on an inclined plane is investigated for general values of friction coefficient ({mu}). A parametric equation for the trajectory of the particle is also obtained. In the second part of the paper, the motion of a sphere on the inclined plane is studied. It is shown that the evolution equation for the contact point of a sliding sphere is similar to that of a point particle sliding on an inclined plane whose friction coefficient is 7/2 {mu}. If {mu} > 2/7 tan {theta}, for any arbitrary initial velocity and angular velocity, the sphere will roll on the inclined plane after some finite time. In other cases, it will slip on the inclined plane. In the case of rolling, the centre of the sphere moves on a parabola. Finally the velocity and angular velocity of the sphere are exactly computed.

  19. Transfer of adhesive tape between calender rolls

    Science.gov (United States)

    Johnson, K. L.; Kauzlarich, J. J.

    2004-03-01

    In the calendering process a tape or sheet of deformable material passes through the nip between hard cylindrical rollers. Usually the rolls are driven at the same peripheral speed, but small differences in speed, often referred to as 'creep', can occur if one of the rolls is externally driven and the other is driven by the friction in the contact. In these circumstances it has been observed that a tape that enters the nip adhering to the driven (slower) surface may transfer at exit to the driving (faster) surface but not the other way round. The mechanics of this transfer process is examined theoretically and experimentally in this paper for the case of double sided adhesive tape. It is argued that on emerging from the nip the tape will separate from the surface at which the shear strain in the adhesive is greater and that for transfer to occur the contact load must be sufficient to cause plastic extension of the tape.

  20. The Effect of Rolling As-Cast and Homogenized U-10Mo Samples on the Microstructure Development and Recovery Curves

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-07-30

    Over the past several years Pacific Northwest National Laboratory (PNNL) has been actively involved in supporting the U.S. Department of Energy National Nuclear Security Administration Office of Material Management and Minimization (formerly Global Threat Reduction Initiative). The U.S. High- Power Research Reactor (USHPRR) project is developing alternatives to existing highly enriched uranium alloy fuel to reduce the proliferation threat. One option for a high-density metal fuel is uranium alloyed with 10 wt% molybdenum (U-10Mo). Forming the U-10Mo fuel plates/foils via rolling is an effective technique and is actively being pursued as part of the baseline manufacturing process. The processing of these fuel plates requires systematic investigation/understanding of the pre- and post-rolling microstructure, end-state mechanical properties, residual stresses, and defects, their effect on the mill during processing, and eventually, their in-reactor performance. In the work documented herein, studies were conducted to determine the effect of cold and hot rolling the as-cast and homogenized U-10Mo on its microstructure and hardness. The samples were homogenized at 900°C for 48 h, then later annealed for several durations and temperatures to investigate the effect on the material’s microstructure and hardness. The rolling of the as-cast plate, both hot and cold, was observed to form a molybdenum-rich and -lean banded structure. The cold rolling was ineffective, and in some cases exacerbated the as-cast defects. The grains elongated along the rolling direction and formed a pancake shape, while the carbides fractured perpendicularly to the rolling direction and left porosity between fractured particles of UC. The subsequent annealing of these samples at sub-eutectoid temperatures led to rapid precipitation of the ' lamellar phase, mainly in the molybdenum-lean regions. Annealing the samples above the eutectoid temperature did not refine the grain size or the banded

  1. Rolling circle amplification of metazoan mitochondrialgenomes

    Energy Technology Data Exchange (ETDEWEB)

    Simison, W. Brian; Lindberg, D.R.; Boore, J.L.

    2005-07-31

    Here we report the successful use of rolling circle amplification (RCA) for the amplification of complete metazoan mt genomes to make a product that is amenable to high-throughput genome sequencing techniques. The benefits of RCA over PCR are many and with further development and refinement of RCA, the sequencing of organellar genomics will require far less time and effort than current long PCR approaches.

  2. Inhomogeneous Fragmentation of the Rolling Tachyon

    OpenAIRE

    Felder, Gary N; Kofman, Lev

    2004-01-01

    Dirac-Born-Infeld type effective actions reproduce many aspects of string theory classical tachyon dynamics of unstable Dp-branes. The inhomogeneous tachyon field rolling from the top of its potential forms topological defects of lower codimensions. In between them, as we show, the tachyon energy density fragments into a p-dimensional web-like high density network evolving with time. We present an analytic asymptotic series solution of the non-linear equations for the inhomogeneous tachyon an...

  3. Damping of roll vibrations of vehicle suspension

    Science.gov (United States)

    Le, K. C.; Pieper, A.

    2014-04-01

    Small forced vibrations of an axle model of independent suspensions having four degrees of freedom are studied. The exact analytical solution of the generalised Lagrange equation enables one to produce 3D plots of the normalised amplitudes of forced vibrations versus frequency and excitation ratio or phase difference of the road inputs. The analysis of these plots exhibits some deficiency in damping of roll vibrations of conventional vehicle suspensions. The possibilities of improvement are discussed.

  4. Constraint Cooling of Hot Rolled Coil

    Institute of Scientific and Technical Information of China (English)

    WANG Li-juan; ZHANG Chun-li

    2004-01-01

    The layer thermal conductivity during constraint cooling of hot rolled coil was described by using equivalent thermal conductivity model and finite element method. Two radial stress concentration zones in constraint cooled coil were shown by numerical analysis, and the tension stress was assumed to be the main factor to induce stress corrosion. The experimental results show that the longer the water cooling time is, the smaller the grain size and the more uniform the grains are.

  5. Die Rolle der kommerziellen Akteure im Snowboardsport

    OpenAIRE

    2012-01-01

    Im Snowboardsport spielen kommerzielle Akteure für die informelle Organisation und das Funktionieren der Sportart eine bedeutende Rolle. Der Sport wird meist unabhängig von Vereinen und Verbänden in lokalen Gruppen von Gleichgesinnten betrieben und besitzt im Gegensatz zu klassischen Sportarten eine alternative Organisationsstruktur. Die kommerziellen Akteure springen in diese Lücke und versuchen mit Wettbewerben, Showevents und Snowparks Treffpunkte und Inhalt für Szeneanhänger zu kreieren. ...

  6. ANALYSIS OF HEAT TRANSFER OF WORK ROLL COOLING IN HOT ROLLING

    Directory of Open Access Journals (Sweden)

    Marcio Rodrigo Solimani

    2013-10-01

    Full Text Available The roll cooling in Hot Rolling of flats directly affects two fundamental characteristics of the rolls:.the durability due to surface degradation. The other is the thermal expansion, which affects the shape and dimensions of the strip. Cooling is done by water jets that need to be properly adjusted. The determination of heat transfer coefficients is essential to optimize the process and thus increase its durability and quality of the strip. Results of experimental and numerical effects of cooling using a water jet fan-shaped on a prototype roll at temperatures between 50°C and 350°C are performed. Water pressure, nozzle type and the position along the length of the fan-shaped (center and edge influence the efficiency of roll cooling. The maximum value found in the coefficient of heat transfer was 6.0 kW/m2°C, and a 14.3% difference between the center and end of the jet fan-shaped is observed.

  7. Compaction behavior of isomalt after roll compaction.

    Science.gov (United States)

    Quodbach, Julian; Mosig, Johanna; Kleinebudde, Peter

    2012-09-27

    The suitability of the new isomalt grade galenIQ™ 801 for dry granulation and following tableting is evaluated in this study. Isomalt alone, as well as a blend of equal parts with dibasic calcium phosphate, is roll compacted and tableted. Particle size distribution and flowability of the granules and friability and disintegration time of the tablets are determined. Tensile strength of tablets is related to the specific compaction force during roll compaction and the tableting force. In all cases, the tensile strength increases with raising tableting forces. The specific compaction force has a different influence. For isomalt alone the tensile strength is highest for tablets made from granules prepared at 2 kN/cm and 6 kN/cm and decreases at higher values, i.e., >10 kN/cm. Tensile strength of the blend tablets is almost one third lower compared to the strongest tablets of pure isomalt. Friability of pure isomalt tablets is above the limit. Disintegration time is longest when the tensile strength is at its maximum and decreases with higher porosity and lower tensile strengths. Isomalt proves to be suitable for tableting after roll compaction. Even though the capacity as a binder might not be as high as of other excipients, it is a further alternative for the formulation scientist.

  8. Compaction Behavior of Isomalt after Roll Compaction

    Directory of Open Access Journals (Sweden)

    Peter Kleinebudde

    2012-09-01

    Full Text Available The suitability of the new isomalt grade galenIQ™ 801 for dry granulation and following tableting is evaluated in this study. Isomalt alone, as well as a blend of equal parts with dibasic calcium phosphate, is roll compacted and tableted. Particle size distribution and flowability of the granules and friability and disintegration time of the tablets are determined. Tensile strength of tablets is related to the specific compaction force during roll compaction and the tableting force. In all cases, the tensile strength increases with raising tableting forces. The specific compaction force has a different influence. For isomalt alone the tensile strength is highest for tablets made from granules prepared at 2 kN/cm and 6 kN/cm and decreases at higher values, i.e., >10 kN/cm. Tensile strength of the blend tablets is almost one third lower compared to the strongest tablets of pure isomalt. Friability of pure isomalt tablets is above the limit. Disintegration time is longest when the tensile strength is at its maximum and decreases with higher porosity and lower tensile strengths. Isomalt proves to be suitable for tableting after roll compaction. Even though the capacity as a binder might not be as high as of other excipients, it is a further alternative for the formulation scientist.

  9. Effects of Viewpoint Jitters Onf Roll Vection

    Directory of Open Access Journals (Sweden)

    Shinji Nakamura

    2011-05-01

    Full Text Available It has been revealed that random viewpoint jitters or periodical viewpoint oscillation superimposed in visual stimulus which simulates the observer's self-motion can enhance visually induced self-motion perception (vection, even if there are sustained conflicts between visual and vestibular information. The effects of jitter/oscillation have been confirmed both using forward self-motion induced by expanding display and horizontal linear self-motion induced laterally moving visual pattern. In the present investigation, we examined whether jitter/oscillation advantage would affect visually induced self-rotation (roll vection induced by rotating visual pattern. In psychophysical experiments with 12 undergraduate participants, we compared perceived strength of roll vection between the stimulus conditions where simulated viewpoint jitters were superimposed or not. The results indicated that viewpoint jitters significantly weakened strength of perceived self-rotation. On the other hand, random roll component superimposed in pure radial expanding pattern can enhance illusory forward self-motion. These results suggest that the effects of viewpoint jitter would affect differently on linear vection induced by expanding optical flow and circular vection induced by visual rotation.

  10. DEVELOPMENT AND APPLICATION OF COMPUTACIONAL SIMULATION OF PLATE ROLLING AT USIMINAS

    Directory of Open Access Journals (Sweden)

    Cristóvão Nery Giacomin

    2012-09-01

    Full Text Available This work shows the development of a tool for computer simulation of steel plate rolling, which allows the calculation of the thermal evolution of the slab, some process parameters such as force, plate thickness, electrical current and torque in the motors. Mathematical models have been implemented and structured in an off-line model, in which all the important characteristics of the rolling line and of the processed steels are available in a database. Furthermore, the simulator has user-friendly interfaces and easy access, with the flexibility to simulate any possible plate rolling mill. Preliminary applications of the simulator are performed to predict novel conditions of plate rolling attending the requirements of the accelerated cooling process, since this technology is being implemented in the Usiminas Ipatinga.

  11. Continuous extrusion and rolling forming of copper strips

    Directory of Open Access Journals (Sweden)

    Yun Xinbing

    2016-01-01

    Full Text Available Continuous extrusion and rolling technology was proposed as a new strip production technology. It conducts a hot rolling process using waste heat after continuous extrusion. The continuous extrusion and rolling forming was simulated with DEFORM-3DT. Influences of extrusion wheel velocity and rolling reduction on the continuous extrusion and rolling forming were analyzed. It was shown that as extrusion wheel velocity increases, torque of extrusion wheel, chamber force and rolling force, will drop; temperature of the billet in the area of abutment which is highest will increase. As the rolling reduction is increased, torque of the extrusion wheel and force acting on the chamber decrease, while torque and force of the rolls increase. The experimental results showed that a homogeneously distributed and equiaxed grains microstructure can be formed in copper strip billets with an average grain size of about 80 μm, after continuous extrusion. Grains of the copper strips are stretched clearly, during rolling, along the rolling direction, to form a stable orientation. Nevertheless, the grain boundaries are still relatively clear to see.

  12. Transparent Conductive AGZO/Ag/AGZO Multilayers on PET Substrate by Roll-to-Roll Sputtering.

    Science.gov (United States)

    Kim, Taehoon; Park, Kwangwon; Kim, Jongsu

    2016-02-01

    Indium-free Al and Ga-codoped ZnO (AGZO) multilayer films with nanoscale Ag interlayer were deposited by dual target roll-to-roll RF for AGZO and DC sputtering systems for Ag at room temperature for a large scale. The thicknesses of AGZO/Ag/AGZO multilayer were optimized by changing the roll speed: 0.15/1.1/0.15 m/min for AGZO/Ag/AGZO multilayers, respectively. The optimum thicknesses of AGZO/Ag/AGZO multilayer are 9.21, 8.32 and 8.04 nm, respectively. Optimized AGZO/Ag/AGZO multilayer films showed an excellent transparency (84% at 550 nm) and a low sheet resistance (9.2 omega/sq.) on PET substrates for opto-electronic applications. The effects of nanoscale Ag interlayer on optical and electrical properties of AGZO/Ag/AGZO multilayer films were discussed.

  13. Fatigue Behavior of High Speed Steel Roll Materials for Hot Rolling by Laser Impacting

    Institute of Scientific and Technical Information of China (English)

    ZHOU Li; SUN Da-le; LIU Chang-sheng; WU Qiong

    2006-01-01

    The fatigue behavior of high speed steel (HSS) roll materials for hot rolling was researched under water-cooling conditions by laser impacting. The microstructure of HSS sample and the morphologies of fatigue samples were observed by scanning electron microscope. The phase structure was detected by XRD. The morphology of situ oxide scale was observed by optical microscope, and the expansion coefficient was measured by TGA. The experiment results indicate that the cracks come into being at the carbide-matrix interface, but there are no cracks in the matrix after many times of laser impacting treatment, for the situ sample taken from the fractured roll surface, big carbides are more sensitive to the fatigue, and peel off prior to small ones. The relevant fatigue mechanisms are also discussed.

  14. Upscaling of polymer solar cell fabrication using full roll-to-roll processing

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Tromholt, Thomas; Jørgensen, Mikkel

    2010-01-01

    Upscaling of the manufacture of polymer solar cells is detailed with emphasis on cost analysis and practical approach. The device modules were prepared using both slot-die coating and screen printing the active layers in the form of stripes that were serially connected. The stripe width was varied...... factors (excluding bus bars) of 50, 67 and 75% respectively. In addition modules with lengths of 6, 10, 20, 22.5 and 25 cm were explored. The devices were prepared by full roll-to-roll solution processing in a web width of 305 mm and roll lengths of up to 200 m. The devices were encapsulated...... and an IV-curve tracer. After characterisation the solar cell modules were cut into sheets using a sheeting machine and contacted using button contacts applied by crimping. Based on this a detailed cost analysis was made showing that it is possible to prepare complete and contacted polymer solar cell...

  15. Texture analysis of cold rolled and annealed aluminum alloy produced by twin-roll casting

    Directory of Open Access Journals (Sweden)

    Juliana de Paula Martins

    2012-02-01

    Full Text Available A 7.4 mm thick strip of 3003 aluminum alloy produced by the industrial twin-roll casting (TRC process was homogenized at 500 °C for 12 hours, after which it was cold rolled in two conditions: 1 to reduce the strip's thickness by 67%, and 2 to reduce it by 91%. The alloy was annealed at 400 °C for 1 hour in both conditions. The results revealed that a rotated cube texture, the {001} component, predominated in the as-cast condition and was transformed into brass, copper and S type textures during the cold rolling process. There was practically no difference between the deformation textures at the two thickness reductions.

  16. Preform design of large sized profile ring rolling using main roll

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H. J. [PSM Inc., Busan (Korea, Republic of); Kang, J. H. [Jac coupling, Busan (Korea, Republic of); Kang, S. S. [Busan Nat' l Univ., Busan (Korea, Republic of)

    2014-01-15

    This paper introduces a preform design method for a ring rolling process with an outer step. Underfilling is one of the general defects of the profile ring rolling process. It occurs when the deformation amount is small or step depth of the profiled region is large. To prevent underfilling, increasing the deformation amount or using a preform of size similar to that of the final product are required. Furthermore, the filling limit equation is suggested based on the shape factor and deformation ratio for preventing defects in the products. The filling limit equation has been derived through finite element analyses and production tests for four different cases. For verifying the suggested method, realsized profile rolling tests were performed, and test results were compared with the predictions of the equation.

  17. Rolls-Royce digital Rod Control System

    Energy Technology Data Exchange (ETDEWEB)

    Pouillot, M. [Rolls-Royce Civil Nuclear SAS (France)

    2010-07-01

    Full text of publication follows: Rolls-Royce has developed a new generation of Rod Control System, based on 40 years of experience. The fifth-generation Rod Control System (RCS) from Rolls-Royce offers a reliable, modular design with adaptability to your preferred platform, for modernization projects or new reactors. Flexible implementation provides the option for you to keep existing cabinets, which permits you to optimize installation approach. Main features for the power part: - Control Rod Drive Mechanism (CRDM) type: 3-coil. - Independent control of each sub-bank. - Each sub-bank is controlled by a cycler unit and 3 identical power racks, each including 4 identical power modules and a common power-supply module. - Coil-per-coil digital control: each power module embeds power-conversion, current-control, and current-monitoring functions for one coil. Control and monitoring are carried out by separate electronics in the module. Current is digitized and fully monitored by means of min-max templates. - A double-hold function is included: a power module assigned to a gripper will activate its coil if a fault risking to cause a reactor trip occurs. - Power modules are standardized, hot-pluggable and self-configured: a power module includes a set of parameters for each type of coil SG, MG, LC. The module recognizes the rack it is plugged in, and chooses automatically parameters to be used. Main benefits: - Reduced operational, maintenance, training, and inventory costs: standardization of power modules and integration of control and monitoring on the same PC-card lead to a drastic reduction of spare part types, and simplification of the system. - Easy maintenance: - Replacement of a power module solves nearly all failures due to current control or monitoring for a coil. It is done instantly thanks to hot-plug capability. - On the front plate of power-modules, LEDs provide useful information for diagnostic: current setpoint from cycler, output current bar

  18. Diamond turning of high-precision roll-to-roll imprinting molds for fabricating subwavelength gratings

    Science.gov (United States)

    Liu, Chun-Wei; Yan, Jiwang; Lin, Shih-Chieh

    2016-06-01

    Diamond turning of high-precision molds is a vital process for the roll-to-roll-based ultraviolet resin imprinting process in fabricating subwavelength gratings. The effects of the grating shape and grating period on diffraction efficiencies and diffraction angles were simulated. Experiments were then conducted to examine the effects of shape design, grating period, and cutting speed on machinability of the mold. According to the optical measurement results, the performance of the subwavelength gratings matched the design well at various incident angles. The results confirm that diamond turning of high-precision molds is a feasible approach for ensuring the continual mass production of subwavelength gratings.

  19. Roll-to-roll gravure with nanomaterials for printing smart packaging.

    Science.gov (United States)

    Jung, Minhun; Kim, Junseok; Koo, Hyunmo; Lee, Wookyu; Subramanian, Vivek; Cho, Gyoujin

    2014-02-01

    Roll-to-roll (R2R) gravure is considered one of the highest throughput tools for manufacturing inexpensive and flexible ubiquitous IT devices called "smart packaging" in which NFC (near-field communication) transponder, sensors, ADC (analog-to-digital converter), simple processor and signage are all integrated on paper or plastic foils. In this review, we show R2R gravure can be employed to print smart packaging, starting from printing simple electrodes, dielectrics, capacitors, diodes and thin film transistors with appropriate nanomaterial-based inks on plastic foils.

  20. Towards Realizing High-Throughput, Roll-to-Roll Manufacturing of Flexible Electronic Systems

    Directory of Open Access Journals (Sweden)

    Xiaohui Lin

    2014-11-01

    Full Text Available High-rate roll-to-roll (R2R tracker systems are utilized for large volume flexible electronic device manufacturing, and the current alignment mechanism between layers is mainly achieved by relying on passive techniques. In this paper, we present a machine vision based alignment strategy that is used to achieve precise registration for stacking multilayers. Based on this strategy, we demonstrate two-layer printing with alignment accuracy better than 100 μm in web moving direction and 200 μm in lateral direction at a web rate of 5 m/min.

  1. Double sided roll-to-roll manufacture of flexible display panels

    Institute of Scientific and Technical Information of China (English)

    C.Williamson; H.-L.Liang; Stuart; Speakman; D.Chu

    2015-01-01

    A double sided roll-to-roll(R2R) system has been developed by the authors to automate the continuous manufacturing of flexible display panels.Here we report an overview of the system operation and the fabrication process.The system framework features a timer initiated slot-die coating followed by wet lamination to form a thin,active layer in between flexible conductive substrates.A rotary screen-printing unit is installed for adhesive deposition providing an edge seal for the panel.The system enables production of 15-cm~2 laminated panels.

  2. 热轧板凸度控制实践分析%Analysis about Crown Control of Hot Rolled Plate

    Institute of Scientific and Technical Information of China (English)

    曾尚武; 李激光

    2011-01-01

    To the problem of hot rolled plate crown control, the influence of rolling load, bending force, roll thermal expansion, roll crown, roll wear, strip edge drop and wedge on plate crown were researched. The results show that the plate crown is deduced by the load of F3, F6 mill, the roll crown, the edge drop, the wedge absolute value decreasing and the load of F2 , F4, F5 mill, the bending force increasing. The roll thermal crown was formed within 30min. The plate crown was affected by roll uneven wear.%针对热轧板凸度控制问题,研究了轧制负荷、弯辊力、轧辊热膨胀、原始辊凸度、轧辊磨损、边缘降及楔形对板凸度的影响.结果表明,F3、F6机架负荷减小、F2、F4与F5机架负荷增大、弯凸度力增大、辊凸度减小、边缘降减小及楔形绝对值减小均可使带钢板凸度减小,轧辊热凸度约30min基本形成,轧辊不均匀磨损直接影响带钢板凸度.

  3. Plastic anisotropy of straight and cross rolled molybdenum sheets

    Energy Technology Data Exchange (ETDEWEB)

    Oertel, C.-G. [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany)], E-mail: oertel@physik.tu-dresden.de; Huensche, I.; Skrotzki, W. [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany); Knabl, W.; Lorich, A.; Resch, J. [PLANSEE Metall GmbH, A-6600 Reutte, Tyrol (Austria)

    2008-06-15

    The microstructure, texture and mechanical properties of molybdenum sheets produced by different rolling processes were investigated by orientation imaging in the scanning electron microscope, X-ray diffraction and tensile tests, respectively. For comparable recrystallization degree of the sheets investigated, straight rolling with low reduction ratio produces {alpha}-fiber textures with a maximum at {l_brace}100{r_brace} <110>. At higher rolling degrees the maximum shifts to {l_brace}112{r_brace} <110>. Cross rolling increases the rotated cube component {l_brace}100{r_brace} <110>. The strong differences in the texture measured are reflected in the plastic anisotropy characterized by differences in the yield stress and Lankford parameter which were measured along directions in the rolling plane at angles of 0 deg., 45 deg. and 90 deg. with the rolling direction. The Taylor-Bishop-Hill theory is used successfully to qualitatively explain the plastic anisotropy.

  4. Slow-roll approximation in loop quantum cosmology

    CERN Document Server

    Luc, Joanna

    2016-01-01

    The slow-roll approximation is an analytical approach to study dynamical properties of the inflationary universe. In this article, systematic construction of the slow-roll expansion for effective loop quantum cosmology is presented. The analysis is performed up to the fourth order in both slow-roll parameters and the parameter controlling the strength of deviation from the classical case. The expansion is performed for three types of the slow-roll parameters: Hubble slow-roll parameters, Hubble flow parameters and potential slow-roll parameters. An accuracy of the approximation is verified by comparison with the numerical phase space trajectories for the case with a massive potential term. The results obtained in this article may be helpful in the search for the subtle quantum gravitational effects with use of the cosmological data.

  5. Design and application of a new kind of rolling coupling

    Institute of Scientific and Technical Information of China (English)

    XU Hai-liang; HE Qing-hua

    2005-01-01

    Based on Hertz theory of elastic contact and the design theory of ball bearings, a new type of rolling coupling was designed. The two halves of the rolling coupling can be moved relatively by a small axial force when a great moment is exerted on it. The rolling coupling was used to connect the principal axis and the decelerator of continuous extrusion machine and it can greatly decrease the harmful axial forces on the continuous machine. The engineering formulas for the contact stress and distance of apporach of the rolling elements were deduced and the method for designing the rolling couplings was proposed. The formulas for the forces exerted on the rolling element were verified by the experiment.

  6. Rolling induced size effects in elastic–viscoplastic sheet metals

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2015-01-01

    Rolling processes for which the characteristic length scale reaches into the range where size effects become important are receiving increased interest. In particularly, this is owed to the roll-molding process under development for high-throughput of micron-scale surface features. The study...... presented revolves around the rolling induced effect of visco-plasticity (ranging hot and cold rolling) in combination with strain gradient hardening – including both dissipative and energetic contributions. To bring out first order effects on rolling at small scale, the modeling efforts are limited to flat...... sheet rolling, where a non-homogeneous material deformation takes place between the rollers. Large strain gradients develop where the rollers first come in contact with the sheet, and a higher order plasticity model is employed to illustrate their influence at small scales. The study reveals...

  7. Surface quality of cold rolling aluminum strips under lubrication condition

    Institute of Scientific and Technical Information of China (English)

    Jianlin Sun; Wang Lu; Yanli Ma; Qingbing Shi; Aihua Zhang; Jian Li

    2008-01-01

    The effects of oil fill on the rolled surface, including surface roughness and topography, were investigated during cold rolling of aluminum strips. Various mineral oils with viscosities from 0.10 to 1.6 Pa.s were used to obtain different oil film thick-nesses. Results from experiment and calculation show that the thicker oil film protects the initial roughening surface so that it leads to an increase in roughness of the rolled surface, in particular when the surface roughness has the character of direction. The rolled surface roughness was determined by λ, which is the ratio of oil film thickness to the combined surface roughness. When λ > 3, the rolled surface roughness increases rapidly with the increase in oil viscosity, whereas the surface roughening has already occurred when λ < 3, but the increase of the rolled surface roughness with increasing viscosity is not distinct.

  8. Textures and Properties of Hot Rolled High Strength Ti-IF Steels

    Institute of Scientific and Technical Information of China (English)

    GUO Yan-hui; WANG Zhao-dong; ZOU Wen-wen; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    The texture evolution in a high strength Ti-IF steel during the processing of hot rolling,cold rolling,and annealing is studied.For comparison,both ferrite rolling and austenite rolling are employed.It is found that the texture type is the.same after ferrite rolling and austenite rolling,but the texture intensity is much higher in the ferriterolled sample.Furthermore,texture characteristics at the surface are absolutely different from those at the mid-section in both ferrite rolled and austenite rolled samples,as well as under the cold rolled and annealed conditions.The shear texture {110} disappears and orientation rotates along {110} →{554}→{111}→{111}→{223} during cold rolling.Compared to the austenite rolled sample,the properties of the cold rolled and annealed sheet which is subjected to ferrite rolling are higher.

  9. 五次CVC工作辊辊形与板形控制特性%Roll Contour and Strip Profile Control Characteristics for Quintic CVC Work Roll

    Institute of Scientific and Technical Information of China (English)

    李洪波; 张杰; 曹建国; 程方武; 胡伟东; 张艺

    2012-01-01

    Continuously variable crown mill is the main mill type for wide and super wide strip production, and cubic CVC roll contour is widely applied, which can continuously adjust the quadratic crown of roll gap effectively, but can't control the high-order wave defect, and especially has the insufficient quadratic crown control capability to narrow strip steel. Quintic CVC roll contour has high-order crown control ability, but hasn't been put into production successfully, due to the lack of systematic and further research. After analysis of the relation between quintic CVC roll contour parameters and roll gap crowns, a design method of quintic CVC roll contour is proposed, and the crown control characteristics are analyzed. It is showed that rational design of quintic CVC roll contour can equalize the quadratic crown control capability of wide and thin strips, and its quartic crown control characteristic match the demand of strip profile control for wide strip mill, especially super wide strip mill. Then the analysis of the relationship between quintic CVC roll contour and other variable crown work roll contours is conducted, which shows that quintic CVC roll contour can substitute for the other developed variable crown roll contours almost, so the quintic CVC roll contour has better value for popularization.%连续变凸度(Continuously variable crown,CVC)轧机是宽带钢和超宽带钢轧机的主流机型,目前均采用三次CVC辊形,能较好地实现对辊缝二次凸度的连续调整,但不具备高次浪形控制能力,且对窄带钢凸度控制能力较弱.五次CVC辊形具有高次浪形控制能力,但由于缺乏系统深入的研究,尚未成功地实现工业应用.在对五次CVC辊形参数与辊缝凸度之间的关系进行深入分析的基础上,提出一种五次CVC辊形的设计方法,并对其板形控制特性进行研究,结果表明通过辊形的合理设计,五次CVC辊形能够有效均衡轧机对宽窄带钢的二次凸度控制能

  10. Numerical Controlled Rolling Process of Thick Metal Plate

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the marketing competition. To improve the process of thick metal plate rolling and to increase productivity a numerical controlled rolling process is developed, which include the process planning, the mathematical model establishment and the numerical control system development. The process is for ...

  11. High speed twin roll casting of 6061 alloy strips

    OpenAIRE

    T. Haga; Sakaguchi, H.; H. Watari; S. Kumai

    2008-01-01

    Purpose: of this paper is to clear the possibility of high speed roll casting of thin strips of two aluminum alloys:6061 and recycled 6061. Mechanical properties of the roll cast 6061 and recycled 6061 strips were investigated inthe frame of this purpose.Design/methodology/approach: Methods used in the present study were high speed twin roll caster and lowtemperature casting. These methods were used to realize rapid solidification and increase the casting speed.Findings: are that 6061 and rec...

  12. Early Detection of Parametric Roll Resonance on Container Ships

    DEFF Research Database (Denmark)

    Galeazzi, Roberto; Blanke, Mogens; Poulsen, Niels Kjølstad

    2013-01-01

    Parametric roll resonance on ships is a nonlinear phenomenon where waves encountered at twice the natural roll frequency can bring the vessel dynamics into a bifurcation mode and lead to extreme values of roll. Recent years have seen several incidents with dramatic damage to container vessels...... on experimental data from model tests and on data from a container ship crossing the Atlantic during a storm....

  13. 21 CFR 136.180 - Whole wheat bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Whole wheat bread, rolls, and buns. 136.180... § 136.180 Whole wheat bread, rolls, and buns. (a) Each of the foods whole wheat bread, graham bread, entire wheat bread, whole wheat rolls, graham rolls, entire wheat rolls, whole wheat buns, graham...

  14. Explicit Dynamic FEM Analysis of Multipass Vertical-Horizontal Rolling

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; ZHAO Xian-ming; WU Di; Y.Kusaba

    2006-01-01

    Three passes of plate rolling during vertical-horizontal rolling process are simulated with explicit dynamic finite element method and updating geometric method. The equivalent strain and stress fields, and shape change at the head and tail of slab during rolling are obtained. The calculated result of the shape at the head and tail of slab is in good agreement with the measured one. The explicit dynamic finite element method and updating geometric method can be used effectively to analyze the multipass vertical-horizontal (V-H) rolling process.

  15. Annuitants Added to the Annuity Roll Processing System (ARPS)

    Data.gov (United States)

    Office of Personnel Management — Small table showing the total Civil Service Retirement System (CSRS) and Federal Employees Retirement System (FERS) Annuitants added to the Annuity Roll Processing...

  16. The effects of forming parameters on conical ring rolling process.

    Science.gov (United States)

    Meng, Wen; Zhao, Guoqun; Guan, Yanjin

    2014-01-01

    The plastic penetration condition and biting-in condition of a radial conical ring rolling process with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, were established. The reasonable value range of mandrel feed rate in rolling process was deduced. A coupled thermomechanical 3D FE model of RCRRCDS process was established. The changing laws of equivalent plastic strain (PEEQ) and temperature distributions with rolling time were investigated. The effects of ring's outer radius growth rate and rolls sizes on the uniformities of PEEQ and temperature distributions, average rolling force, and average rolling moment were studied. The results indicate that the PEEQ at the inner layer and outer layer of rolled ring are larger than that at the middle layer of ring; the temperatures at the "obtuse angle zone" of ring's cross-section are higher than those at "acute angle zone"; the temperature at the central part of ring is higher than that at the middle part of ring's outer surfaces. As the ring's outer radius growth rate increases at its reasonable value ranges, the uniformities of PEEQ and temperature distributions increase. Finally, the optimal values of the ring's outer radius growth rate and rolls sizes were obtained.

  17. The Effects of Forming Parameters on Conical Ring Rolling Process

    Directory of Open Access Journals (Sweden)

    Wen Meng

    2014-01-01

    Full Text Available The plastic penetration condition and biting-in condition of a radial conical ring rolling process with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, were established. The reasonable value range of mandrel feed rate in rolling process was deduced. A coupled thermomechanical 3D FE model of RCRRCDS process was established. The changing laws of equivalent plastic strain (PEEQ and temperature distributions with rolling time were investigated. The effects of ring’s outer radius growth rate and rolls sizes on the uniformities of PEEQ and temperature distributions, average rolling force, and average rolling moment were studied. The results indicate that the PEEQ at the inner layer and outer layer of rolled ring are larger than that at the middle layer of ring; the temperatures at the “obtuse angle zone” of ring’s cross-section are higher than those at “acute angle zone”; the temperature at the central part of ring is higher than that at the middle part of ring’s outer surfaces. As the ring’s outer radius growth rate increases at its reasonable value ranges, the uniformities of PEEQ and temperature distributions increase. Finally, the optimal values of the ring’s outer radius growth rate and rolls sizes were obtained.

  18. HEAT TRANSFER ANALYSIS DURING ROLLING OF THIN SLAB IN CSP

    Institute of Scientific and Technical Information of China (English)

    W.F. Wu; Y.H. Feng; X.X. Zhang

    2006-01-01

    A mathematical model has been built to numerically predict the thermal history of thin slab during CSP (compact strip process) rolling. To estimate the temperature distribution in the slab more accurately, the mathematical model combines heat transfer in the slab, in the roll, and at the roll-slab interface during bite. The numerical results agree with on-site running data, which proves the reliability of the mathematical model. The results show that roll chilling has a significant effect on the temperature distribution in the slab.

  19. High Speed Twin Roll Casting of Aluminum Alloy Strips

    Institute of Scientific and Technical Information of China (English)

    Toshio; Haga

    2002-01-01

    The twin roll caster for aluminum alloys has many a dv antages. For example, rapid solidification, low equipment cost, and low running cost, etc. However, the twin roll caster has some disadvantages. They are slow c asting speed and limitation of alloys. In the conventional twin roll caster, the casting speed is slower than 10 m/min. Aluminum alloys, which freezing range is wide, can not be cast. In the present study, break through of these problems wa s tried, and a new type twin roll caster was devised...

  20. FACTOR ANALYSIS OF THE ROLLING PROCESS TECHNOLOGY (part 1

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2011-01-01

    Full Text Available The mathematical model of multidimensional regression analysis is presented. Its practical application for rolling production is examined. The algorithm of special characteristics determination is developed.

  1. Troll, a Language for specifying Dice-rolls

    DEFF Research Database (Denmark)

    Mogensen, Torben Ægidius

    2009-01-01

    Dice are used in many games, and often in fairly complex ways that make it difficult to unambiguously describe the dice-roll mechanism in plain language. Many role-playing games, such as Dungeons & Dragons, use a formalised notation for some instances of dice-rolls. This notation, once explained,...... is called "Troll", combining the initial of the Danish word for dice ("terninger") with the English word "roll". It is a development of the language Roll described in an earlier paper. The present paper describes the most important features of Troll and its implementation....

  2. Troll, a Language for specifying Dice-rolls

    OpenAIRE

    Mogensen, Torben Ægidius

    2009-01-01

    Dice are used in many games, and often in fairly complex ways that make it difficult to unambiguously describe the dice-roll mechanism in plain language.Many role-playing games, such as Dungeons & Dragons, use a formalised notation for some instances of dice-rolls. This notation, once explained, make dice-roll descriptions concise and unambiguous. Furthermore, the notation has been used in automated tools for pseudo-random dice-rolling (typically used when playing over the Internet).This ...

  3. Investigation of the Microstructure of Rolled Semi-Solid Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In this paper, spring steel-60Si2Mn and stainless steel-1Cr18Ni9Ti were rolled one pass in the semi-solid state. The microstructural evolution during rolling of the steels with different solid fraction was investigated. The experimental results showed that the manner of liquid and solid phases flowing and deforming was different. During rolling, most of solid phases remained in the center of the rolled specimens, while liquid phase flowed to the edge, which resulted in the macrosegregation of liquid and solid phases. Only the amount of solid fraction reached a certain value, were the solid phases deformed and flattened.

  4. Development of a Minimally Actuated Jumping-Rolling Robot

    Directory of Open Access Journals (Sweden)

    Thanhtam Ho

    2015-04-01

    Full Text Available This paper presents development of a hybrid mobile robot in order to take advantage of both rolling and jumping locomotion on the ground. According to the unique design of the mechanism, the robot is able to execute both jumping and rolling skilfully by using only one DC motor. Changing the centre of gravity enables rolling of the robot and storage of energy is utilized for jumping. Mechanism design and control logic are validated by computer simulation. Simulation results show that the robot can jump nearly 1.3 times its diameter and roll at the speed of 3.3 times its diameter per second.

  5. Scalable, ambient atmosphere roll-to-roll manufacture of encapsulated large area, flexible organic tandem solar cell modules

    DEFF Research Database (Denmark)

    Andersen, Thomas Rieks; Dam, Henrik Friis; Hösel, Markus

    2014-01-01

    Inline printing and coating methods have been demonstrated to enable a high technical yield of fully roll-to-roll processed polymer tandem solar cell modules. We demonstrate generality by employing different material sets and also describe how the ink systems must be carefully co-developed in order...... to reach the ambitious objective of a fully printed and coated 14-layer flexible tandem solar cell stack. The roll-to-roll methodologies involved are flexographic printing, rotary screen printing, slot-die coating, X-ray scattering, electrical testing and UV-lamination. Their combination enables......-ray machine enabling in situ studies of wet ink deposition and drying mechanisms, ultimately elucidating how a robust inline processed recombination layer is key to a high technical yield. Finally, the transfer to full roll-to-roll processing is demonstrated....

  6. Overlay accuracy on a flexible web with a roll printing process based on a roll-to-roll system.

    Science.gov (United States)

    Chang, Jaehyuk; Lee, Sunggun; Lee, Ki Beom; Lee, Seungjun; Cho, Young Tae; Seo, Jungwoo; Lee, Sukwon; Jo, Gugrae; Lee, Ki-yong; Kong, Hyang-Shik; Kwon, Sin

    2015-05-01

    For high-quality flexible devices from printing processes based on Roll-to-Roll (R2R) systems, overlay alignment during the patterning of each functional layer poses a major challenge. The reason is because flexible substrates have a relatively low stiffness compared with rigid substrates, and they are easily deformed during web handling in the R2R system. To achieve a high overlay accuracy for a flexible substrate, it is important not only to develop web handling modules (such as web guiding, tension control, winding, and unwinding) and a precise printing tool but also to control the synchronization of each unit in the total system. A R2R web handling system and reverse offset printing process were developed in this work, and an overlay between the 1st and 2nd layers of ±5μm on a 500 mm-wide film was achieved at a σ level of 2.4 and 2.8 (x and y directions, respectively) in a continuous R2R printing process. This paper presents the components and mechanisms used in reverse offset printing based on a R2R system and the printing results including positioning accuracy and overlay alignment accuracy.

  7. Vananemise ilu ehk restaureerimisarhitekti roll / Ove Hidemark

    Index Scriptorium Estoniae

    Hidemark, Ove

    1997-01-01

    Restaureerimisarhitekti ülesannetest - ta ei pea otsustama üksnes tehniliste küsimuste üle, vaid arvestama ka sajandite vältel muutunud maitset, vana käsitöö erilist atmosfääri, toetama ehitisse koondatud ajaloolist elamust, nähes selles aja ja muutumise tervikut ning inimkäe mõju ja ajaloo sünteesi. Artikkel "Att behärska åldrandets skönhet eller om restaureringsarkitektens roll" rootsi ajakirjast "Kulturmiljövård", 1990, nr.4, lk.13-16

  8. Convex functions and the rolling circle criterion

    OpenAIRE

    1995-01-01

    Given 0≤R1≤R2≤∞, CVG(R1,R2) denotes the class of normalized convex functions f in the unit disc U, for which ∂f(U) satisfies a Blaschke Rolling Circles Criterion with radii R1 and R2. Necessary and sufficient conditions for R1=R2, growth and distortion theorems for CVG(R1,R2) and rotation theorem for the class of convex functions of bounded type, are found.

  9. Self-Aligned Metal Electrodes in Fully Roll-to-Roll Processed Organic Transistors

    Directory of Open Access Journals (Sweden)

    Marja Vilkman

    2016-01-01

    Full Text Available We demonstrate the production of organic bottom gate transistors with self-aligned electrodes, using only continuous roll-to-roll (R2R techniques. The self-alignment allows accurate <5 µm layer-to-layer registration, which is usually a challenge in high-speed R2R environments as the standard registration methods are limited to the millimeter range—or, at best, to tens of µm if online cameras and automatic web control are utilized. The improved registration enables minimizing the overlap between the source/drain electrodes and the gate electrode, which is essential for minimizing the parasitic capacitance. The complete process is a combination of several techniques, including evaporation, reverse gravure, flexography, lift-off, UV exposure and development methods—all transferred to a continuous R2R pilot line. Altogether, approximately 80 meters of devices consisting of thousands of transistors were manufactured in a roll-to-roll fashion. Finally, a cost analysis is presented in order to ascertain the main costs and to predict whether the process would be feasible for the industrial production of organic transistors.

  10. High-speed roll-to-roll manufacturing of graphene using a concentric tube CVD reactor

    Science.gov (United States)

    Polsen, Erik S.; McNerny, Daniel Q.; Viswanath, B.; Pattinson, Sebastian W.; John Hart, A.

    2015-01-01

    We present the design of a concentric tube (CT) reactor for roll-to-roll chemical vapor deposition (CVD) on flexible substrates, and its application to continuous production of graphene on copper foil. In the CTCVD reactor, the thin foil substrate is helically wrapped around the inner tube, and translates through the gap between the concentric tubes. We use a bench-scale prototype machine to synthesize graphene on copper substrates at translation speeds varying from 25 mm/min to 500 mm/min, and investigate the influence of process parameters on the uniformity and coverage of graphene on a continuously moving foil. At lower speeds, high-quality monolayer graphene is formed; at higher speeds, rapid nucleation of small graphene domains is observed, yet coalescence is prevented by the limited residence time in the CTCVD system. We show that a smooth isothermal transition between the reducing and carbon-containing atmospheres, enabled by injection of the carbon feedstock via radial holes in the inner tube, is essential to high-quality roll-to-roll graphene CVD. We discuss how the foil quality and microstructure limit the uniformity of graphene over macroscopic dimensions. We conclude by discussing means of scaling and reconfiguring the CTCVD design based on general requirements for 2-D materials manufacturing. PMID:25997124

  11. Rudder-Roll Damping Autopilot Robustness to Sway-Yaw-Roll Couplings

    DEFF Research Database (Denmark)

    Blanke, M.; Christensen, A.C.

    1993-01-01

    Contributions of the paper are to advise ways to access the effects of coupling term changes on RRD control, to show the changes in robustness, including roll reduction capability for various parameters, and to provide a complete, parameterized model that can be used for comparison of methodology...

  12. DEFINITION OF CONDITIONS OF STRIP’S ROLLING IN ROLLS OF UNEQUAL DIAMETER WITH FIXING OF AN ENDING ELEMENT

    Directory of Open Access Journals (Sweden)

    L. A. Isaevich

    2016-01-01

    Full Text Available The scheme of strip’s rolling with variable thickness and with a bend of a trailer site is offered. Conditions of strip’s rolling on the offered scheme at production of a brake shoe pin of railway transport are defined. Expressions for calculation of torsion torque on the leader and a permission rolls are defined. Equations for calculation of a forward tension and the pulling effort on a frame are defined.

  13. 基于反馈BP网络的铝热连轧板凸度预报建模%Predictive Model of Aluminium Strip' s Crown at Hot Tandem Rolling Mill' s Finisher Delivery Based on BP Network

    Institute of Scientific and Technical Information of China (English)

    胡伟

    2011-01-01

    “1+4”铝热连轧机是一个极其复杂的系统,为了精确地建模预报末机架出口处的板凸度,提出利用延时反馈BP网络对板凸度时间序列的预报方法来实现对铝带板凸度的精确建模预测.通过现场实验,采集大量试验数据,并通过数据分析,利用仿真验证该方法的有效性和优越性.%" 1 +4 " aluminum hot tandem rolling mill is a complicated system extremely. In order to predict crown of aluminum strip of the finisher delivery more accurately, this paper puts forward a method of time-lapse loop BP network to forecast the sequencing crown, and the reconfiguration of BP network is trained with LM algorithm. With a large number of test data gathered by on-the-spot experiment and analysis, simulation experiment indicates the predictive precision of relative crown(% ) of strip can reach 0.01% , effectivenes and superiority is proved.

  14. Application of PeakVue Technology on Diagnosing Faults of Bearings in Steel Pipe Rolling Mill%PeakVue 技术在诊断钢管轧机轴承故障上的应用

    Institute of Scientific and Technical Information of China (English)

    田冶; 孙玉成; 毕辛; 崔通乐; 胡军; 于国江

    2014-01-01

    介绍了应用 PeakVue 技术诊断钢管轧机减速机轴承的工作状态。通过对 F2减速机轴承进行振动监测,以及对 PeakVue 峰值的研究,准确诊断出 F2减速机轴承的劣化及损坏程度,并依此制订出此轴承的寿命周期曲线。%The operating state of the reducer bearings of the steel pipe rolling mill diagnosed by the PeakVue technology is introduced. Based on the vibration monitoring for bearings of the F2 reducer and the study on the peak values of PeakVue, the damaged or degraded condition of the F2 reducer bearings is accurately diagnosed, and thus the life cycle curve of bearings is formulated based on the diagnosis.

  15. Upscaling of polymer solar cell fabrication using full roll-to-roll processing.

    Science.gov (United States)

    Krebs, Frederik C; Tromholt, Thomas; Jørgensen, Mikkel

    2010-06-01

    Upscaling of the manufacture of polymer solar cells is detailed with emphasis on cost analysis and practical approach. The device modules were prepared using both slot-die coating and screen printing the active layers in the form of stripes that were serially connected. The stripe width was varied and the resultant performance analysed. Wider stripes give access to higher geometric fill factors and lower aperture loss while they also present larger sheet resistive losses. An optimum was found through preparation of serially connected stripes having widths of 9, 13 and 18 mm with nominal geometric fill factors (excluding bus bars) of 50, 67 and 75% respectively. In addition modules with lengths of 6, 10, 20, 22.5 and 25 cm were explored. The devices were prepared by full roll-to-roll solution processing in a web width of 305 mm and roll lengths of up to 200 m. The devices were encapsulated with a barrier material in a full roll-to-roll process using standard adhesives giving the devices excellent stability during storage and operation. The total area of processed polymer solar cell was around 60 m2 per run. The solar cells were characterised using a roll-to-roll system comprising a solar simulator and an IV-curve tracer. After characterisation the solar cell modules were cut into sheets using a sheeting machine and contacted using button contacts applied by crimping. Based on this a detailed cost analysis was made showing that it is possible to prepare complete and contacted polymer solar cell modules on this scale at an area cost of 89 euro m(-2) and an electricity cost of 8.1 euro Wp(-1). The cost analysis was separated into the manufacturing cost, materials cost and also the capital investment required for setting up a complete production plant on this scale. Even though the cost in euro Wp(-1) is comparable to the cost for electricity using existing technologies the levelized cost of electricity (LCOE) is expected to be significantly higher than the existing

  16. High-precision thickness setting models for titanium alloy plate cold rolling without tension

    Science.gov (United States)

    Wang, Xiaochen; Yang, Quan; He, Fei; Sun, Youzhao; Xiao, Huifang

    2015-03-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  17. High-precision Thickness Setting Models for Titanium Alloy Plate Cold Rolling without Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaochen; YANG Quan; HE Fei; SUN Youzhao; XIAO Huifang

    2015-01-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  18. Effect of Rolling Route on Microstructure and Tensile Properties of Twin-Roll Casting AZ31 Mg Alloy Sheets

    Directory of Open Access Journals (Sweden)

    Dan Luo

    2016-06-01

    Full Text Available Twin-roll casting AZ31 Mg alloy sheets have been fabricated by normal unidirectional-rolling, head-to-tail rolling, and clock-rolling, respectively. It has been demonstrated that head-to-tail rolling is the most effective to refine the microstructure and weaken the basal texture among the three rolling routes. Excellent integrated tensile properties can be obtained by the head-to-tail rolling. The yield strength, ultimate tensile strength, and plastic elongation are 196 MPa, 301 MPa, and 28.9%, respectively. The strength can benefit from the fine grains (average value of 4.0 μm of the AZ31 alloy processed by the head-to-tail rolling route, while the excellent plastic elongation is achieved owing to the weakened basal texture besides the fine grains. Results obtained here can be used as a basis for further study of some simple rolling methods, which is critical to the development of Mg alloys with high strength and plasticity.

  19. Powder lubrication of faults by powder rolls in gouge zones

    Science.gov (United States)

    Chen, X.; Madden, A. S.; Reches, Z.

    2013-12-01

    Powder-lubrication by fault gouge can be an effective mechanism of dynamic weakening of faults (Reches & Lockner, 2010); however, the physical mechanisms of this lubrication are poorly understood. While the flow of coarse-grained (> 100 μm) materials, e.g. glass beads or quartz sand, was extensively studied, the flow of fine-grained (nano-powders, have remained enigmatic. We report here experimental results of a new efficient mechanism for powder lubrication. We conducted friction tests on high-velocity rotary shear apparatus (Reches & Lockner, 2010). Two types of experimental faults were tested: (1) faults made of solid, igneous rocks (granite, tonalite and diorite); and (2) fault-zones made of 2-3 mm thick layer of granular materials (oolites, calcite or gypsum) sheared in a confined cell. We performed 21 runs with total slip of 0.14-13 m, normal stress of 1.2-14.5 MPa, slip velocity of 0.012-0.97 m/s. The ultra-microscopic (SEM and AFM) analysis of the experimental slip surfaces revealed two outstanding features in 17 out of the 21 experiments: (1) localized fault-slip along Principal Slip Zones (PSZs) that are composed of a dense, shiny, cohesive crust, 0.5-1 micron thick, that overlaid a porous substrate, and (2) elongated rolls composed of gouge-powder into three-dimensional structures of closely-packed powder grains, (20-50 nm in size). The rolls are cylindrical, 0.75-1.4 micron wide, and 1.7-30 micron long, with smooth outer surface, and laminated, concentric layers of compacted grains. The rolls were exclusively found on the PSZs. Many rolls were destroyed fracturing and smearing on the PSZ, suggesting that the rolls underwent a life cycle of formation and destruction. Significant macroscopic friction reduction was measured in experiments with observed rolls, and no (or minor) friction reduction in the four experiments without rolls. The final, reduced friction coefficients have a general reciprocal relation to the rolls surface coverage, suggesting that

  20. Production of normalized steel plate through normalizing rolling; Producao de chapas grossas normalizadas diretamente do calor de laminacao

    Energy Technology Data Exchange (ETDEWEB)

    Gorni, Antonio Augusto; Cavalcanti, Celso Gomes; Reis, Jackson Soares de Souza; Silveira, Jose Herbert Dolabela da [Companhia Siderurgica Paulista (COSIPA), SP (Brazil)

    1997-12-31

    Normalized plates can be got directly from the rolling heat through the use of a normalizing rolling process. In such way, an additional step of the conventional process of production of normalized plates - the normalizing heat treatment - can be suppressed, reducing the manufacturing cost of the product and shortening its production time. This relatively new production route is being used in several steelworks all over the world for many years. This work describes the implementation trials of normalizing rolling at COSIPA`s plate mill, using an alternative process of controlled rolling called recrystallization controlled rolling. The results got with new technique were successful, as it was able to produce plates with properties very similar to the conventionally normalized material, attending the requirements of the DIN 17100 RR 52-3N standard. This is one of many standards that permit the use of this new route of normalized steel plate production. (author) 14 refs., 8 figs., 2 tabs.

  1. High speed twin roll caste for aluminum alloy thin strip

    Directory of Open Access Journals (Sweden)

    T. Haga

    2007-09-01

    Full Text Available Purpose: In the present study, effectiveness of a high-speed twin roll caster for recycling aluminum alloy was investigated.Design/methodology/approach: The effects of the high-speed twin roll caster on alleviating the deterioration of mechanical properties by impurities were investigated. Properties of the cast strip were investigated by metalography, a tension test, and a bending test.Findings: A vertical type twin roll caster for strip casting of aluminum alloys was devised. The strip, which was thinner than 3 mm, could be cast at speeds higher than 60 m/min. Features of the twin roll casters are as below. Copper rolls were used and lubricant was not used in order to increase the casting speed. A casting nozzle was used to set the solidification length precisely. Heat transfer between melt and the roll was improved by hydrostatic pressure of the melt. Separating force was very small in order to prevent sticking of the strip to the roll. Low superheat casting was carried out in order to improve microstructure of the strip. In the present study, effectiveness of a high-speed and high-cooling rate twin roll caster of the present study for recycling aluminum alloy was investigated. Fe was added as impurity to 6063 and A356. The roll caster of the present study was useful to decrease the influence of impurity of Fe.Research limitations/implications: A high-speed twin roll caster of vertical type was designed and assembled to cast aluminum alloy thin strip.Originality/value: The results demonstrate that the high-speed twin roll caster can improve the deterioration by impurities.

  2. Precision instrumentation for rolling element bearing characterization

    Science.gov (United States)

    Marsh, Eric R.; Vigliano, Vincent C.; Weiss, Jeffrey R.; Moerlein, Alex W.; Vallance, R. Ryan

    2007-03-01

    This article describes an instrument to measure the error motion of rolling element bearings. This challenge is met by simultaneously satisfying four requirements. First, an axial preload must be applied to seat the rolling elements in the bearing races. Second, one of the races must spin under the influence of an applied torque. Third, rotation of the remaining race must be prevented in a way that leaves the radial, axial/face, and tilt displacements free to move. Finally, the bearing must be fixtured and measured without introducing off-axis loading or other distorting influences. In the design presented here, an air bearing reference spindle with error motion of less than 10 nm rotates the inner race of the bearing under test. Noninfluencing couplings are used to prevent rotation of the bearing outer race and apply an axial preload without distorting the bearing or influencing the measurement. Capacitive displacement sensors with 2 nm resolution target the nonrotating outer race. The error motion measurement repeatability is shown to be less than 25 nm. The article closes with a discussion of how the instrument may be used to gather data with sufficient resolution to accurately estimate the contact angle of deep groove ball bearings.

  3. Progress in cold roll bonding of metals

    Energy Technology Data Exchange (ETDEWEB)

    Li Long; Nagai, Kotobu; Yin Fuxing [Innovative Materials Engineering Laboratory, National Institute for Materials Science, Tsukuba 305-0047 (Japan)], E-mail: LI.Long@nims.go.jp

    2008-04-01

    Layered composite materials have become an increasingly interesting topic in industrial development. Cold roll bonding (CRB), as a solid phase method of bonding same or different metals by rolling at room temperature, has been widely used in manufacturing large layered composite sheets and foils. In this paper, we provide a brief overview of a technology using layered composite materials produced by CRB and discuss the suitability of this technology in the fabrication of layered composite materials. The effects of process parameters on bonding, mainly including process and surface preparation conditions, have been analyzed. Bonding between two sheets can be realized when deformation reduction reaches a threshold value. However, it is essential to remove surface contamination layers to produce a satisfactory bond in CRB. It has been suggested that the degreasing and then scratch brushing of surfaces create a strong bonding between the layers. Bonding mechanisms, in which the film theory is expressed as the major mechanism in CRB, as well as bonding theoretical models, have also been reviewed. It has also been showed that it is easy for fcc structure metals to bond compared with bcc and hcp structure metals. In addition, hardness on bonding same metals plays an important part in CRB. Applications of composites produced by CRB in industrial fields are briefly reviewed and possible developments of CRB in the future are also described. Corrections were made to the abstract and conclusion of this article on 18 June 2008. The corrected electronic version is identical to the print version. (topical review)

  4. Terminal retrograde turn of rolling rings

    Science.gov (United States)

    Jalali, Mir Abbas; Sarebangholi, Milad S.; Alam, Mohammad-Reza

    2015-09-01

    We report an unexpected reverse spiral turn in the final stage of the motion of rolling rings. It is well known that spinning disks rotate in the same direction of their initial spin until they stop. While a spinning ring starts its motion with a kinematics similar to disks, i.e., moving along a cycloidal path prograde with the direction of its rigid body rotation, the mean trajectory of its center of mass later develops an inflection point so that the ring makes a spiral turn and revolves in a retrograde direction around a new center. Using high speed imaging and numerical simulations of models featuring a rolling rigid body, we show that the hollow geometry of a ring tunes the rotational air drag resistance so that the frictional force at the contact point with the ground changes its direction at the inflection point and puts the ring on a retrograde spiral trajectory. Our findings have potential applications in designing topologically new surface-effect flying objects capable of performing complex reorientation and translational maneuvers.

  5. Curious terminal turn of rolling rings

    CERN Document Server

    Jalali, Mir Abbas; Alam, Reza

    2014-01-01

    We report an unexpected reverse spiral turn in the final stage of the motion of rolling rings. It is well known that spinning disks have definite centers of rotation until they stop. While a spinning ring starts its motion with a similar kinematics, moving along a cycloidal path prograde with the direction of its rigid body rotation, the mean trajectory of its center of mass develops an inflection point so that the ring makes a spiral turn and revolves in a retrograde direction around a new center. Using high speed imaging and numerical simulations of models featuring a rolling rigid body, we show that the hollow geometry of a ring tunes the rotational air drag resistance so that the frictional force at the contact point with the ground changes its direction at the inflection point and puts the ring on a retrograde spiral trajectory. Our findings have potential applications in designing topologically new surface-effect flying objects capable of performing complex reorientation and translational maneuvers.

  6. 40 CFR 426.30 - Applicability; description of the rolled glass manufacturing subcategory.

    Science.gov (United States)

    2010-07-01

    ... rolled glass manufacturing subcategory. 426.30 Section 426.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS GLASS MANUFACTURING POINT SOURCE CATEGORY Rolled Glass Manufacturing Subcategory § 426.30 Applicability; description of the rolled...

  7. 板带轧机机电传动系统参激非线性扭振鲁棒控制研究%Study on robust control for parametric excitation nonlinear torsional vibration of a strip-rolling mill's mechanical and electrical drive system

    Institute of Scientific and Technical Information of China (English)

    韩东颖; 时培明; 赵东伟

    2016-01-01

    While considering parametric excitation nonlinearity,uncertainty and load torque,the nonlinear torsional vibration dynamic model of a mechanical and electrical transmission system in a strip-rolling mill is built.The problem of the strip-rolling mill's motor-speed robust tracking and non-fragile control of the DC motor is studied.As the nonlinearity of the strip-rolling mill's mechanical and electrical drive system is translated into parameter uncertainty,the sufficient condition that lets the system attain quadratic stability and outside-disturbance attenuation is obtained using H∞theory,Lyapunov stability theory and the LMI method.In order to achieve the given speed-signal tracking and non-fragile control,a feedforward and compensatory controller is designed.The results of the real strip-rolling mill's simulation example verify the effectiveness of the proposed method,and the non-fragility of the controller is reflected as the controller's parameter robustness.This means that the effect of the torsional vibration non-fragile control of the strip-rolling mill's mechanical and electrical drive system can be fulfilled by choosing the parameters of the controller directly.%建立了含参激非线性、不确定性、负载转矩的轧机机电传动系统扭振动力学模型,研究了板带轧机电机速度鲁棒跟踪非脆弱控制问题。将板带轧机机电传动系统的非线性按参数不确定性处理,通过 H∞理论、Lyapunov 稳定性理论和线性矩阵不等式(LMI)方法得到了通过状态反馈使得系统满足二次稳定、抑制外界干扰的充分条件;为了实现给定速度信号跟踪非脆弱控制,设计了前馈补偿器。轧机实例仿真结果验证了方法的有效性,并发现控制器的非脆弱性表现为控制器参数的鲁棒性,即可以通过控制器参数的直接选取达到板带轧机机电传动系统扭振非脆弱控制效果。

  8. Nucleation at hardness indentations in cold rolled Al

    DEFF Research Database (Denmark)

    Xu, C.L.; Zhang, Yubin; Wu, G.L.

    2015-01-01

    Nucleation of recrystallization near hardness indentations has been investigated in slightly cold rolled high purity aluminium. Samples were cold rolled to 12% and 20% reductions in thickness and indentations were done with two different loads (500 g and 2000 g). The samples were annealed at 300 ...... and stored energy distributions and thus on nucleation are discussed....

  9. Abnormal Rolls and Regular Arrays of Disclinations in Homeotropic Electroconvection

    CERN Document Server

    Rossberg, A G; Buka, A; Kramer, L; Rossberg, Axel G.; Eber, Nandor; Buka, Agnes; Kramer, Lorenz

    2000-01-01

    We present the first quantitative verification of an amplitude description for systems with (nearly) spontaneously broken isotropy, in particular for the recently discovered abnormal-roll states. We also obtain a conclusive picture of the 3d director configuration in a spatial period doubling phenomenon involving disclination loops (CRAZY rolls). The first observation of two Lifshitz frequencies in electroconvection is reported.

  10. 3D FEM Simulations of a shape rolling process

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, J.; Dijk, van M.H.H.; Leeuwen, van A.J.

    2001-01-01

    A finite element model has been developed for the simulation of the shape rolling of stator vanes. These simulations should support the design of rolling tools for new vane types. For the time being only straight vanes (vanes with a constant cross-section over the length) are studied. In that case t

  11. Re-scheduling in railways: the rolling stock balancing problem

    NARCIS (Netherlands)

    G. Budai-Balke (Gabriella); G. Maróti (Gábor); R. Dekker (Rommert); D. Huisman (Dennis); L.G. Kroon (Leo)

    2007-01-01

    textabstractThis paper addresses the Rolling Stock Balancing Problem (RSBP). This problem arises at a passenger railway operator when the rolling stock has to be re-scheduled due to changing circumstances. These problems arise both in the planning process and during operations. The RSBP has as inpu

  12. Multi-Stage FE Simulation of Hot Ring Rolling

    NARCIS (Netherlands)

    Wang, C.; Geijselaers, H.J.M.; Boogaard, van den A.H.; Zhang, S.-H.; Liu, X.-H.

    2013-01-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization tem

  13. Skimming the Surface: Teaching Kayak Support Strokes and Rolls.

    Science.gov (United States)

    Higgins, Peter; Morgan, Alastair

    1997-01-01

    Teaching novice kayakers only the biomechanics of a roll and other "closed" (nonadaptable) skills does not create opportunities for flexible skill development. A wider approach teaches support strokes and rolls by focusing on "open" skills that can be transferred or adapted to any situation, including emergency decision making,…

  14. Effects of Foam Rolling on Vertical Jump Performance

    Directory of Open Access Journals (Sweden)

    Andrew Jones

    2015-07-01

    Full Text Available Background: Foam rolling is a popular activity utilized by strength and conditioning coaches as it is believed to increase muscle length and break up fibrous adhesions located in connective tissue. However, there is little research investigating the effects of foam rolling on athletic performance. Objective: The purpose of this study was to investigate the effects of lower body foam rolling on vertical jump performance. Methods: Twenty males (age 24.05 ± 2.02 years; height 177.43 ± 6.31 cm; mass 81.41 ± 8.76 kg volunteered to participate. Subjects completed three days of testing, separated by at least twenty-four hours. Day one consisted of baseline vertical jumps on a force plate, followed by familiarization with foam rolling and control protocols. Subjects returned on days two and three and performed 30-second bouts of lower body foam rolling or mimicked foam rolling movements on a skateboard followed by vertical jumps on a force plate. The highest jump from each day was used for statistical analyses. Results: Repeated measures ANOVAs revealed no significant differences in Jump height, impulse, relative ground reaction force, or take-off velocity between conditions. Conclusion: 30-second bouts of lower body foam rolling do not improve vertical jump performance. Keywords: Dynamic Warm-Up, Foam Rolling, Vertical Jump

  15. Rock-'n-roll: de sociale constructie van een muziekstijl

    NARCIS (Netherlands)

    L.J.M. d' Anjou (Leo)

    2001-01-01

    textabstractThe rise of an autonomous youth culture is one of the most remarkable events of the fifties not in the least because of the noisy advent of its music: rock-'n-roll. This music shocked society and has been associated with rebellion and protest ever since. Rock-'n-roll acquired a meaning t

  16. New detection method for rolling element and bearing defects

    Science.gov (United States)

    Burchill, R. F.; Frarey, J. L.

    1972-01-01

    Instrument for detecting defects in rolling elements of bearings is described. Detection depends on rate at which rolling elements impact defect and establishes envelope amplitude of ball resonant frequency. Block diagram of instrument is provided and results obtained in conducting tests are reported.

  17. Rolls-Royce Becomes Provider for West-East Pipeline

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    @@ Rolls-Royce, a leading provider of gas turbines for global energy markets, announced on February that it has won the contract to provide Rolls-Royce pipeline compression equipment for China's West-East Gas Pipeline Project (WEPP). The contract is valued at over US$150 million.

  18. Rudder-Roll Damping Controller Design using Mu Synthesis

    DEFF Research Database (Denmark)

    Yang, C.; Blanke, M.

    1998-01-01

    The effectiveness of rudder roll damping control is very sensitive to uncertainty in ship dynamic parameters. In this paper, an H-infinity controller is designed using mu synthesis and an uncertainty model for roll and yaw that was identified earlier from experiments at sea. The properties...

  19. Unsteady Aerodynamics of ``Roll-Tacking'' in Olympic Class Sailboats

    Science.gov (United States)

    Schutt, Riley; Williamson, Chk

    2015-11-01

    When tacking a sailboat (turning a boat through the wind during upwind sailing), racers employ a ``roll-tacking'' technique. During a roll-tack, sailors use body weight movements to roll the boat through extreme angles of heel. This contrasts with a flat-tack, where the boat remains upright throughout the turn. The dynamic heeling motion of a roll-tack causes the sail to vigorously sweep through the air, resulting in large-scale vortex shedding and increased propulsion. In this research, we use a characteristic roll-tack motion derived from on-the-water data. On-the-water data is collected from a full-scale Olympic racing boat sailed by a national champion in the Laser sailboat class. Using this data, we run a series of representative experiments in the laboratory. Two dimensional flexible sail extrusions are built using rapid-prototyping and are tested in a three degree-of-freedom (X, Y, and theta) towing tank. Particle Image Velocimetry and force measurements are used to compare vortex dynamics and propulsive forces generated by roll-tacks versus flat-tacks. An increase in thrust observed during roll-tack tests agrees with on-the-water experiments, which show a racing advantage greater than one boatlength when a roll-tack is performed relative to a flat tack.

  20. Study of Hydroplaning Risk on Rolling and Sliding Passenger Car

    NARCIS (Netherlands)

    Kumar, S.S.; Anupam, K.; Scarpas, A.; Kasbergen, C.

    2012-01-01

    Hydroplaning speed is known to vary over a range of tire slipping conditions from free rolling to completely skidding. An attempt has been made to simulate two extreme conditions of hydroplaning i.e. when the tire is completely rolling (0% slip) and a completely locked tire (100% slip). ASTM standar

  1. Kalium kanalers rolle i inflammation i Colitis Ulcerosa

    DEFF Research Database (Denmark)

    Hansen, Lars Koch

    2011-01-01

    Gennemgang af T-cellers kalium kanaler og deres mulige rolle i Colitis Ulcerosa. Artiklen skrevet til Den danske Colitis-Crohn Forenings Medlemsblad.......Gennemgang af T-cellers kalium kanaler og deres mulige rolle i Colitis Ulcerosa. Artiklen skrevet til Den danske Colitis-Crohn Forenings Medlemsblad....

  2. Quantitative Analysis and Design of a Rudder Roll Damping Controller

    DEFF Research Database (Denmark)

    Hearns, G.; Blanke, M.

    1998-01-01

    A rudder roll damping controller is designed using Quantitative feedback theory to be robust for changes in the ships metacentric height. The analytical constraint due to the non-minimum phase behaviour of the rudder to roll is analysed using the Poisson Integral Formula and it is shown how...

  3. Measurements of Normal and Friction Forces in a Rolling Process

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Wanheim, Tarras

    2004-01-01

    To improve the quality of frictional data and to validate the simulations in rolling, a load transducer for measuring normal and friction stresses in the deformation zone has been developed. The transducer consists of a strain gauge equipped insert embedded in the surface of the roll. The length ...

  4. Skin rolling technique as an indicator of spinal joint dysfunction *

    OpenAIRE

    Taylor, Perry; Tole, Gerald; Vernon, Howard

    1990-01-01

    The use of the skin roll technique as an indicator of spinal joint dysfunction (fixations) has not previously been subjected to validity testing. This study was undertaken to determine the degree of correlation between the skin roll technique and spinal joint dysfunction in the thoracic spine.

  5. Measurements of normal and frictional forces in a rolling process

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Wanheim, Tarras

    2006-01-01

    To improve the quality of frictional data and to validate the simulations in rolling, a load transducer for measuring normal and frictional stresses in the deformation zone has been developed. The transducer consists of a strain-gauge-equipped insert embedded in the surface of the roll. The length...

  6. Thermo-mechanical coupled analysis of hot ring rolling process

    Institute of Scientific and Technical Information of China (English)

    SUN Zhi-chao; YANG He; OU Xin-zhe

    2008-01-01

    A 3D rigid-plastic and coupled thermo-mechanical FE model for hot ring rolling(HRR) was developed based on DEFORM 3D software, then coupled heat transferring, material flow and temperature distribution of the ring in HRR were simulated and the effects of process parameters on them were analyzed. The results show that the deformation nonuniformity of ring blank increases with the increase of the rotational speed of driver roll and friction factor or the decrease of the feed rate of idle roll and initial temperature of ring blank. The temperature nonuniformity of ring blank decreases with the increase of the feed rate of idle roll or the decrease of initial temperature of ring blank and friction factor. There is an optimum rotational speed of driver roll under which the temperature distribution of ring blank is the most uniform. The results obtained can provide a guide for forming parameters optimization and quality control.

  7. Cube orientation in hot rolled high purity aluminum plate

    Institute of Scientific and Technical Information of China (English)

    杨平; 毛卫民

    2003-01-01

    X-ray diffraction and orientation mapping in EBSD measurement were applied to obtain information ofdeformation and recrystallization with the emphasis on the cube orientation in hot rolled high purity aluminumplates. It is shown that cube orientations are retained to a large extent during hot rolling. Some deformed cubegrains are found to have experienced large extent of recovery according to their Kikuchi band contrasts. The de-formed cube-oriented grains in hot rolled plates are in an unfavorite growth condition with respect to their neighbor-ing grain orientations for the subsequent annealing. The reasons for the phenomena observed, as well as the influ-ence of hot rolling process on subsequent cold rolling and final annealing were discussed.

  8. COLD ROLLING ORTHODONTIC WIRES OF AUSTENITIC STAINLESS STEEL AISI 304

    Directory of Open Access Journals (Sweden)

    Rodrigo Santos Messner

    2013-03-01

    Full Text Available Austenitic stainless steels wires are widely used in the final stages of orthodontic treatment. The objective of this paper is to study the process of conformation of rectangular wires from round wires commercial austenitic stainless steel AISI 304 by the process of cold rolling. The wire quality is evaluated by means of dimensional analysis, microhardness measurements, tensile strength and fractographic analysis of the wires subjected to tensile tests. Also a study on the application of finite element method to simulate the process, comparing the force and rolling stress obtained in the rolling is done. The simulation results are consistent with those obtained in the actual process and the rolled wires show ductile fracture, tensile strength and dimensional variations appropriate to orthodontic standards. The fracture morphology shows the model cup-cone type besides the high deformation and hardness inherent in the cold rolling process.

  9. Rolling Bearing Diagnosis Based on LMD and Neural Network

    Directory of Open Access Journals (Sweden)

    Baoshan Huang

    2013-01-01

    Full Text Available Inner ring pitting, the outer indentation and rolling element wear are typical faults of rolling bearing. In order to diagnose these faults rapidly and accurately, the paper proposes a novel diagnosis method of rolling bearing based on the energy characteristics of PF component and neural network by the vibration signal of local mean decomposition(Local mean decomposition, LMD. The vibration signal is decomposed into several PF components by the local mean decomposition, the calculated energy characteristics of the PF component are inputted to the neural network to identify the type of rolling bearing faults. At the same time, the genetic algorithm is introduced to optimize the structure parameters of neural network, which improves diagnostic rate and accuracy of faults. The results show that this method has a higher diagnosis and recognition rate for the typical faults of rolling bearing.

  10. Rolling-contact deformation of MgO single crystals

    Science.gov (United States)

    Dufrane, K. F.; Glaeser, W. A.

    1976-01-01

    Magnesium oxide single crystals were used as a model bearing material and deformed by rolling contact with a steel ball 0.64 cm in diameter. A dependence of depth of slip on rolling velocity which persisted with increasing numbers of rolling-contact cycles was discovered. The track width, track hardness and dislocation interactions as observed by transmission electron microscopy all increased in a consistent manner with increasing cycles. The rolling-contact state of stress produces a high density of dislocations in a localized zone. Dislocation interaction in this zone produces cleavage-type cracks after a large number of rolling-contact cycles. The orientation of the crystal influences the character of dislocation accumulation.

  11. Calendering and Rolling of Viscoplastic Materials: Theory and Experiments

    Science.gov (United States)

    Mitsoulis, E.; Sofou, S.; Muliawan, E. B.; Hatzikiriakos, S. G.

    2007-04-01

    The calendering and rolling processes are used in a wide variety of industries for the production of rolled sheets or films of specific thickness and final appearance. The acquired final sheet thickness depends mainly on the rheological properties of the material. Materials which have been used in the present study are foodstuff (such as mozzarella cheese and flour-water dough) used in food processing. These materials are rheologically viscoplastic, obeying the Herschel-Bulkley model. The results give the final sheet thickness and the torque as a function of the roll speed. Theoretical analysis based on the Lubrication Approximation Theory (LAT) shows that LAT is a good predictive tool for calendering, where the sheet thickness is very small compared with the roll size. However, in rolling where this is not true, LAT does not hold, and a 2-D analysis is necessary.

  12. Chaotic travelling rolls in Rayleigh–Bénard convection

    Indian Academy of Sciences (India)

    Supriyo Paul; Krishna Kumar; Mahendra K Verma; Daniele Carati; Arnab K De; Vinayak Eswaran

    2010-01-01

    In this paper we investigate two-dimensional (2D) Rayleigh–B ́enard convection using direct numerical simulation in Boussinesq fluids with Prandtl number = 6.8 confined between thermally conducting plates. We show through the simulation that in a small range of reduced Rayleigh number (770 < < 890) the 2D rolls move chaotically in a direction normal to the roll axis. The lateral shift of the rolls may lead to a global flow reversal of the convective motion. The chaotic travelling rolls are observed in simulations with free-slip as well as no-slip boundary conditions on the velocity field. We show that the travelling rolls and the flow reversal are due to an interplay between the real and imaginary parts of the critical modes.

  13. Effect of Rolling Massage on the Vortex Flow in Blood Vessels with Lattice Boltzmann Simulation

    Science.gov (United States)

    Yi, Hou Hui

    The rolling massage manipulation is a classic Chinese Medical Massage, which is a nature therapy in eliminating many diseases. Here, the effect of the rolling massage on the cavity flows in blood vessel under the rolling manipulation is studied by the lattice Boltzmann simulation. The simulation results show that the vortex flows are fully disturbed by the rolling massage. The flow behavior depends on the rolling velocity and the rolling depth. Rolling massage has a better effect on the flows in the cavity than that of the flows in a planar blood vessel. The result is helpful to understand the mechanism of the massage and develop the rolling techniques.

  14. Foam Rolling of Quadriceps Decreases Biceps Femoris Activation.

    Science.gov (United States)

    Cavanaugh, Mark Tyler; Aboodarda, Saied Jalal; Hodgson, Daniel; Behm, David George

    2016-09-06

    Foam rolling has been shown to increase range of motion without subsequent performance impairments of the rolled muscle, however, there are no studies examining rolling effects on antagonist muscles. The objective of this study was to determine whether foam rolling the hamstrings and/or quadriceps would affect hamstrings and quadriceps activation in men and women. Recreationally active men (n=10, 25 ± 4.6 years, 180.1 ± 4.4 cm, 86.5 ± 15.7 kg) and women (n=8, 21.75 ± 3.2 years, 166.4 ± 8.8 cm, 58.9 ± 7.9 kg) had surface electromyographic activity analyzed in the dominant vastus lateralis (VL), vastus medialis (VM), and biceps femoris (BF) muscles upon a single leg landing from a hurdle jump under four conditions. Conditions included rolling of the hamstrings, quadriceps, both muscle groups and a control session. BF activation significantly decreased following quadriceps foam rolling (F(1,16) = 7.45, p = 0.015, -8.9%). There were no significant changes in quadriceps activation following hamstrings foam rolling. This might be attributed to the significantly greater levels of perceived pain with quadriceps rolling applications (F(1,18) = 39.067, p foam rolling for VL (F(6,30) = 1.31, p = 0.283) VM (F(6,30) = 1.203, p = 0.332) or BF (F(6,36) = 1.703, p = 0.199). Antagonist muscle activation may be altered following agonist foam rolling, however, it can be suggested that any changes in activation are likely a result of reciprocal inhibition due to increased agonist pain perception.

  15. Research on the Friction between Mandrel and Workpiece during Tube Continuous Rolling by Full Floating Mandrel Mill%全浮动芯棒钢管连轧过程芯棒与轧件的摩擦研究

    Institute of Scientific and Technical Information of China (English)

    齐秀美; 赵志毅; 苏惠超; 任学平

    2012-01-01

    应用有限元分析研究了8机架全浮动芯棒钢管连轧过程芯棒与轧件间的摩擦作用,揭示了该摩擦作用在轧制过程中的演变规律及其对连轧运动状态与电机能量分配的影响.结果表明,在第1-4机架的咬入过程中,毛管所受芯棒的摩擦作用从完全为负摩擦演变为正负摩擦共存,中性面随咬入的进行逐渐向接触区出口侧移动,且在第1机架中性面会完全移出接触区.在第5-8机架的咬入过程中,芯棒始终滞后于毛管,因而芯棒对毛管的摩擦作用均为负.稳定轧制阶段,芯棒在轴向受到的摩擦合力为零,其速度不发生变化.该阶段8个机架可以分为3类:其中1、2机架为滞后机架,第3机架为同步机架,4-8机架为导前机架.整个机组芯棒与毛管运动的中性面位于第3机架接触区,但在第2机架和第4机架接触区也存在芯棒与毛管速度相等的位置.芯棒在各机架的摩擦状态不同使其成为导前机架向滞后机架传递能量的工具.因此,第5-6机架在轧制能耗较低的情况下,电机仍保持较高的输出功率,而1、2机架的轧制能耗虽然较大,电机输出功率反而较小.%The friction between mandrel and workpiece was investigated with coupled thermo-mechanical finite element analysis during tube continuous rolling by eight-stand full floating mandrel mill. The friction evolution and its influences on rolling movement state and motor energy distribution were revealed. The results showed that when the tube was entering 1st-4th stands, the friction of the tube from the mandrel changed from entirely negative friction to the coexistence of negative and positive friction. The neutral plane moved towards the exit of the contact area gradually with the entering progressing, and it could move out the contact area at the 1st stand. When the tube was entering 5th-8th stands,the frictional force of the tube from mandrel was negative all the time as the mandrel always lags

  16. Effect of pass schedule and groove design on the metal deformation of 38MnVS6 in the initial passes of hot rolling

    Indian Academy of Sciences (India)

    R S Nalawade; V R Marje; G Balachandran; V Balasubramanian

    2016-01-01

    The deformation behaviour of a hot rolled micro-alloyed steel bar of grade 38MnVS6 was examined using an FEM model during the initial passes in a blooming mill, as a function of three different pass schedules,roll groove depth, collar taper angle and corner radius. The simulations predicted the effective strain penetration,load, torque, fish tail billet end shapes, and metal flow behaviour at a chosen temperature, mill rpm and draft. The model predictions were validated for typical groove geometry and a typical pass schedule. Lower collar taper angle, lower corner radius and higher depth of groove in hot rolling enabled achievement of higher strain penetration, higher mill load and lower fish tail formation. The present study establishes the capability of the model to improve the internal quality of the rolled billet as measured by effective strain which was corroborated to the rolled bar macrostructure and microstructure. The model enables yield improvement by the choice of draft to minimise fish tail losses. The surface quality is improved by the ability to avoid fin formation that occurs at certain conditions of rolling. Thus, the groove geometry, roll pass schedule and rolling mill parameters and temperature can be optimised for best product quality and yield.

  17. Truck Roll Stability Data Collection and Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Stevens, SS

    2001-07-02

    The principal objective of this project was to collect and analyze vehicle and highway data that are relevant to the problem of truck rollover crashes, and in particular to the subset of rollover crashes that are caused by the driver error of entering a curve at a speed too great to allow safe completion of the turn. The data are of two sorts--vehicle dynamic performance data, and highway geometry data as revealed by vehicle behavior in normal driving. Vehicle dynamic performance data are relevant because the roll stability of a tractor trailer depends both on inherent physical characteristics of the vehicle and on the weight and distribution of the particular cargo that is being carried. Highway geometric data are relevant because the set of crashes of primary interest to this study are caused by lateral acceleration demand in a curve that exceeds the instantaneous roll stability of the vehicle. An analysis of data quality requires an evaluation of the equipment used to collect the data because the reliability and accuracy of both the equipment and the data could profoundly affect the safety of the driver and other highway users. Therefore, a concomitant objective was an evaluation of the performance of the set of data-collection equipment on the truck and trailer. The objective concerning evaluation of the equipment was accomplished, but the results were not entirely positive. Significant engineering apparently remains to be done before a reliable system can be fielded. Problems were identified with the trailer to tractor fiber optic connector used for this test. In an over-the-road environment, the communication between the trailer instrumentation and the tractor must be dependable. In addition, the computer in the truck must be able to withstand the rigors of the road. The major objective--data collection and analysis--was also accomplished. Using data collected by instruments on the truck, a ''bad-curve'' database can be generated. Using

  18. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ... (``Commerce'') issued an antidumping duty order on imports of hot- rolled steel from Japan (64 FR 34778... hot-rolled steel from Brazil and Japan (70 FR 30413, May 26, 2005), and the suspended investigation on... amended at 74 FR 2847 (January 16, 2009). \\1\\ No response to this request for information is required if...

  19. The Organic Power Transistor: Roll-to-Roll Manufacture, Thermal Behavior, and Power Handling When Driving Printed Electronics

    DEFF Research Database (Denmark)

    Pastorelli, Francesco; Schmidt, Thomas Mikael; Hösel, Markus

    2016-01-01

    We present flexible organic power transistors prepared by fast (20mmin1) roll-to-roll (R2R) flexographic printing[1] of the drain (D) and source (S) electrode structures directly on polyester foil. The devices have top gate architecture and were completed by spin coating or slot-die coating...

  20. Roll-to-Roll Slot–Die Coated Organic Photovoltaic (OPV) Modules with High Geometrical Fill Factors

    NARCIS (Netherlands)

    Galagan, Y.; Fledderus, H.; Gorter, H.; Mannetje, H.H. 't; Shanmugam, S.; Mandamparambil, R.; Bosman, J.; Rubingh, J.M.; Teunissen, J.P.; Salem, A.; Vries, I.G. de; Andriessen, R.; Groen, W.A.

    2015-01-01

    Flexible semi-transparent organic photovoltaic (OPV) modules were manufactured by roll-to-roll slot–die coating of three functional layers [ZnO, photoactive layer, and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)] and either the screen printing or inkjet printing of the top ele

  1. A round robin study of flexible large-area roll-to-roll processed polymer solar cell modules

    DEFF Research Database (Denmark)

    Gevorgyan, Suren

    2010-01-01

    A round robin for the performance of roll-to-roll coated flexible large-area polymer solar cell modules involving 18 different laboratories in Northern America, Europe and Middle East is presented. The study involved the performance measurement of the devices at one location (Risø DTU) followed...

  2. A round robin study of flexible large-area roll-to-roll processed polymer solar cell modules

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Gevorgyan, Suren; Gholamkhass, Bobak

    2009-01-01

    A round robin for the performance of roll-to-roll coated flexible large-area polymer solar-cell modules involving 18 different laboratories in Northern America, Europe and Middle East is presented. The study involved the performance measurement of the devices at one location (Risø DTU) followed...

  3. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Science.gov (United States)

    2010-08-05

    ....'' \\1\\ See Initiation of Five-Year (``Sunset'') Review, 75 FR 16437 (April 1, 2010) (Notice of..., 75 FR 16437 (2010). Section 351.218(d)(1)(i) of the Department's regulations provides domestic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the...

  4. Rapid flash annealing of thermally reactive copolymers in a roll-to-roll process for polymer solar cells

    DEFF Research Database (Denmark)

    Helgesen, Martin; Carlé, Jon Eggert; Andreasen, Birgitta;

    2012-01-01

    ). The photonic sintering system was successfully implemented in a full roll-to-roll process on flexible PET substrates and large-area polymer solar cell modules were prepared by solution processing of five layers under ambient conditions using the photonic sintering system for thermocleaving of the active layer...

  5. Flexible organic tandem solar modules with 6% efficiency: combining roll-to-roll compatible processing with high geometric fill factors

    DEFF Research Database (Denmark)

    Spyropoulos, G. D.; Kubis, P.; Li, Na;

    2014-01-01

    Organic solar cell technology bears the potential for high photovoltaic performance combined with truly low-cost, high-volume processing. Here we demonstrate organic tandem solar modules on flexible substrates fabricated by fully roll-to-roll compatible processing at temperatures...

  6. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from...

  7. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... degassed, fully stabilized (commonly referred to as interstitial-free (IF)) steels, high strength low alloy... and nitrogen elements. HSLA steels are recognized as steels with micro- alloying levels of elements... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From...

  8. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  9. Research on automatic loading & unloading technology for vertical hot ring rolling process

    Directory of Open Access Journals (Sweden)

    Xiaokai Wang

    2015-01-01

    Full Text Available The automatic loading & unloading technology is the key to the automatic ring production line. In this paper, the automatic vertical hot ring rolling (VHRR process is taken as the target, the method of the loading & unloading for VHRR is proposed, and the mechanical structure of loading & unloading system is designed, The virtual prototype model of VHRR mill and loading & unloading mechanism is established, and the coordinated control method of VHRR mill and loading & unloading auxiliaries is studied, the movement trace and dynamic characteristic of the critical components are obtained. Finally, a series of hot ring rolling tests are conducted on the VHRR mill, and the production rhythm and the formed rings' geometric precision are analysed. The tests results show that the loading & unloading technology can meet the high quality and high efficiency ring production requirement. The research conclusions have practical significance for the large-scale automatic ring production.

  10. Cotton-textile-enabled flexible self-sustaining power packs via roll-to-roll fabrication.

    Science.gov (United States)

    Gao, Zan; Bumgardner, Clifton; Song, Ningning; Zhang, Yunya; Li, Jingjing; Li, Xiaodong

    2016-05-18

    With rising energy concerns, efficient energy conversion and storage devices are required to provide a sustainable, green energy supply. Solar cells hold promise as energy conversion devices due to their utilization of readily accessible solar energy; however, the output of solar cells can be non-continuous and unstable. Therefore, it is necessary to combine solar cells with compatible energy storage devices to realize a stable power supply. To this end, supercapacitors, highly efficient energy storage devices, can be integrated with solar cells to mitigate the power fluctuations. Here, we report on the development of a solar cell-supercapacitor hybrid device as a solution to this energy requirement. A high-performance, cotton-textile-enabled asymmetric supercapacitor is integrated with a flexible solar cell via a scalable roll-to-roll manufacturing approach to fabricate a self-sustaining power pack, demonstrating its potential to continuously power future electronic devices.

  11. Cotton-textile-enabled flexible self-sustaining power packs via roll-to-roll fabrication

    Science.gov (United States)

    Gao, Zan; Bumgardner, Clifton; Song, Ningning; Zhang, Yunya; Li, Jingjing; Li, Xiaodong

    2016-05-01

    With rising energy concerns, efficient energy conversion and storage devices are required to provide a sustainable, green energy supply. Solar cells hold promise as energy conversion devices due to their utilization of readily accessible solar energy; however, the output of solar cells can be non-continuous and unstable. Therefore, it is necessary to combine solar cells with compatible energy storage devices to realize a stable power supply. To this end, supercapacitors, highly efficient energy storage devices, can be integrated with solar cells to mitigate the power fluctuations. Here, we report on the development of a solar cell-supercapacitor hybrid device as a solution to this energy requirement. A high-performance, cotton-textile-enabled asymmetric supercapacitor is integrated with a flexible solar cell via a scalable roll-to-roll manufacturing approach to fabricate a self-sustaining power pack, demonstrating its potential to continuously power future electronic devices.

  12. Thermoresistive strain sensor and positioning method for roll-to-roll processes.

    Science.gov (United States)

    Liao, Kuan-Hsun; Lo, Cheng-Yao

    2014-05-05

    This study uses the Joule heating effect-generated temperature difference to monitor in real-time and localize both compressive and tensile strains for the polymer substrates used in the roll-to-roll process. A serpentine gold (Au) line was patterned on a polyethylenenaphthalate (PEN) substrate to form the strain sensor based on thermoresistive behavior. This strain sensor was then subjected to either current or voltage to induce the Joule heating effect on the Au resistor. An infrared (IR) detector was used to monitor the strain-induced temperature difference on the Au and PEN surfaces and the minimal detectable bending radius was 0.9 mm with a gauge factor (GF) of 1.46. The proposed design eliminates the judgment ambiguity from conventional resistive strain sensors where resistance is the only physical quantity monitored. This study precisely and successfully indicated the local strain quantitatively and qualitatively with complete simulations and measurements.

  13. Thermoresistive Strain Sensor and Positioning Method for Roll-to-Roll Processes

    Directory of Open Access Journals (Sweden)

    Kuan-Hsun Liao

    2014-05-01

    Full Text Available This study uses the Joule heating effect-generated temperature difference to monitor in real-time and localize both compressive and tensile strains for the polymer substrates used in the roll-to-roll process. A serpentine gold (Au line was patterned on a polyethylenenaphthalate (PEN substrate to form the strain sensor based on thermoresistive behavior. This strain sensor was then subjected to either current or voltage to induce the Joule heating effect on the Au resistor. An infrared (IR detector was used to monitor the strain-induced temperature difference on the Au and PEN surfaces and the minimal detectable bending radius was 0.9 mm with a gauge factor (GF of 1.46. The proposed design eliminates the judgment ambiguity from conventional resistive strain sensors where resistance is the only physical quantity monitored. This study precisely and successfully indicated the local strain quantitatively and qualitatively with complete simulations and measurements.

  14. Preorganization of Nanostructured Inks for Roll-to-Roll-Coated Polymer Solar Cells

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Senkovskyy, Volodymyr; Kiriy, Anton

    2010-01-01

    The challenges associated with obtaining the desired nanomorphology of the active layer in polymer solar cells were addressed through preparation of conjugated polymer chains grown from the surface of seed nanoparticles with a well-defined size. Poly-3-hexylthiophene (P3HT) was thus polymerized......, a preorganized ink was obtained that was used to make polymer solar cell modules in a full roll-to-roll coating and printing process operating in ambient air. The polymer solar cells were thus prepared by a mixture of slot die and flat-bed screen printing. Various polymer solar cell modules were prepared ranging...... from single cells to two, three, and eight serially connected cells. The power conversion efficiency for the polymer solar cell modules were in the range of 0.8%-1.2% with an active area of up to 120 cm....

  15. Roll-to-roll processed polymer tandem solar cells partially processed from water

    DEFF Research Database (Denmark)

    Larsen-Olsen, Thue Trofod; Andersen, Thomas Rieks; Andreasen, Birgitta;

    2012-01-01

    Large area polymer tandem solar cells completely processed using roll-to-roll (R2R) coating and printing techniques are demonstrated. A stable tandem structure was achieved by the use of orthogonal ink solvents for the coating of all layers, including both active layers. Processing solvents...... included water, alcohols and chlorobenzene. Open-circuit voltages close to the expected sum of sub cell voltages were achieved, while the overall efficiency of the tandem cells was found to be limited by the low yielding back cell, which was processed from water based ink. Many of the challenges associated...... with upscaling the multilayer tandem cells were identified giving valuable information for future experiments and development....

  16. Large-scale roll-to-roll photonic sintering of flexo printed silver nanoparticle electrodes

    DEFF Research Database (Denmark)

    Hösel, Markus; Krebs, Frederik C

    2012-01-01

    In this report we employ static and roll-to-roll (R2R) photonic sintering processes on flexo printed silver nanoparticle-based electrode structures with a heat-sensitive 60 mm thin barrier foil as a substrate. We use large area electrode structures to visualize the increased optical footprint...... of single and quadruple flashes, and the R2R challenges in the form of overlapping exposures. It is shown that single flash exposure is enough to significantly increase the conductivity and adhesion without damaging the foil or build-up of cracks in the silver layer. Additional flash exposures or increased...... energies above the threshold level have only minor impact on the conductivity but lead to cracks and substrate deformation. A second silver nanoparticle ink was printed, which was already optimized for lowtemperature drying. Here we show that photonic sintering has only a minor impact on the conductivity...

  17. Flexible thin-film polymer waveguides fabricated in an industrial roll-to-roll process.

    Science.gov (United States)

    Bruck, R; Muellner, P; Kataeva, N; Koeck, A; Trassl, S; Rinnerbauer, V; Schmidegg, K; Hainberger, R

    2013-07-01

    The fabrication of flexible low-loss, thin-film, foil-based polymer waveguides with grating couplers employing a high-volume industrial roll-to-roll process is demonstrated. The embossed waveguides feature propagation losses of less than 1 dB/cm (633 nm, TE polarization), bending losses of 0.4-0.8 dB/360° for bending radii as small as 2 mm, and grating coupling efficiencies of up to 25%. In addition, the waveguides possess a thermo-optic coefficient of -1.58×10(-4) 1/°C. The fabricated waveguides are promising candidates for short-distance data communication as well as for sensing applications.

  18. Noncontact conductivity and dielectric measurement for high throughput roll-to-roll nanomanufacturing

    Science.gov (United States)

    Orloff, Nathan D.; Long, Christian J.; Obrzut, Jan; Maillaud, Laurent; Mirri, Francesca; Kole, Thomas P.; McMichael, Robert D.; Pasquali, Matteo; Stranick, Stephan J.; Alexander Liddle, J.

    2015-11-01

    Advances in roll-to-roll processing of graphene and carbon nanotubes have at last led to the continuous production of high-quality coatings and filaments, ushering in a wave of applications for flexible and wearable electronics, woven fabrics, and wires. These applications often require specific electrical properties, and hence precise control over material micro- and nanostructure. While such control can be achieved, in principle, by closed-loop processing methods, there are relatively few noncontact and nondestructive options for quantifying the electrical properties of materials on a moving web at the speed required in modern nanomanufacturing. Here, we demonstrate a noncontact microwave method for measuring the dielectric constant and conductivity (or geometry for samples of known dielectric properties) of materials in a millisecond. Such measurement times are compatible with current and future industrial needs, enabling real-time materials characterization and in-line control of processing variables without disrupting production.

  19. Analysis of Metal Forming in Two-Roll Cross Wedge Rolling Process Using Finite Element Method

    Institute of Scientific and Technical Information of China (English)

    WANG Min-ting; LI Xue-tong; DU Feng-shan

    2009-01-01

    A simulation model for two-roll cross wedge rolling (CWR) was presented by using three-dimensional rigid-plastic finite element method (FEM).The whole forming process of CWR,including knifing zone,guiding zone,stretching zone,and sizing zone,was simulated using the model in which dynamic adaptive remeshing technology for tetrahedral solid elements was used to fix element distortion.Based on the simulation results,the distributions of metal flow field,strain field,and damage field,and the geometry of the workpiece's end were analyzed.These results could provide theoretical guidance for realizing net shaping and reasonable design of tools.

  20. Development of polymers for large scale roll-to-roll processing of polymer solar cells

    DEFF Research Database (Denmark)

    Carlé, Jon Eggert

    . Polymer of this type display broader absorption resulting in better overlap with the solar spectrum and potentially higher current density. Synthesis, characterization and device performance of three series of polymers illustrating how the absorption spectrum of polymers can be manipulated synthetically...... and how this affects the PSC parameters are presented. It is generally found that it is possible to synthetically control the absorption spectrum of conjugated polymer systems. One way to alter the spectrum is by incorporating alternating donor-acceptor motifs, resulting in an additional optical......Development of polymers for large scale roll-to-roll processing of polymer solar cells Conjugated polymers potential to both absorb light and transport current as well as the perspective of low cost and large scale production has made these kinds of material attractive in solar cell research...