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Sample records for rod cladding temperatures

  1. Cladding temperature measurement by thermocouples at preirradiated LWR fuel rod samples

    International Nuclear Information System (INIS)

    Leiling, W.

    1981-12-01

    This report describes the technique to measure cladding temperatures of test fuel rod samples, applied during the in-pile tests on fuel rod failure in the steam loop of the FR2 reactor. NiCr/Ni thermocouples with stainless steel and Inconel sheaths, respectively,of 1 mm diameter were resistance spot weld to the outside of the fuel rod cladding. For the pre-irradiated test specimens, welding had to be done under hot-cell conditions, i.e. under remote handling. In order to prevent the formation of eutectics between zirconium and the chemical elements of the thermocouple sheath at elevated temperatures, the thermocouples were covered with a platinum jacket of 1.4 mm outside diameter swaged onto the sheath in the area of the measuring junction. This thermocouple design has worked satisfactorily in the in-pile experiments performed in a steam atmosphere. Even in the heatup phase, in which cladding temperatures up to 1050 0 C were reached, only very few failures occured. This good performance is to a great part due to a careful control and a thorough inspection of the thermocouples. (orig.) [de

  2. Clad buffer rod sensors for liquid metals

    International Nuclear Information System (INIS)

    Jen, C.-K.; Ihara, I.

    1999-01-01

    Clad buffer rods, consisting of a core and a cladding, have been developed for ultrasonic monitoring of liquid metal processing. The cores of these rods are made of low ultrasonic-loss materials and the claddings are fabricated by thermal spray techniques. The clad geometry ensures proper ultrasonic guidance. The lengths of these rods ranges from tens of centimeters to 1m. On-line ultrasonic level measurements in liquid metals such as magnesium at 700 deg C and aluminum at 960 deg C are presented to demonstrate their operation at high temperature and their high ultrasonic performance. A spherical concave lens is machined at the rod end for improving the spatial resolution. High quality ultrasonic images have been obtained in the liquid zinc at 600 deg C. High spatial resolution is needed for the detection of inclusions in liquid metals during processing. We also show that the elastic properties such as density, longitudinal and shear wave velocities of liquid metals can be measured using a transducer which generates and receives both longitudinal and shear waves and is mounted at the end of a clad buffer rod. (author)

  3. Out-of-pile experiments on the high-temperature behavior of Zircaloy-4 clad fuel rods

    International Nuclear Information System (INIS)

    Hagen, S.

    1984-01-01

    Out-of-pile experiments have been performed to investigate the escalation in temperature of Zircaloy-clad fuel rods during heatup in steam due to the exothermal Zircaloy steam reaction. In these tests single Zircaloy/uranium dioxide (UO 2 ) fuel rod simulators surrounded with a Zircaloy shroud--simulating the Zircaloy of neighboring rods--were heated inside a fiber ceramic insulation. The initial heating rates were varied from 0.3 to 2.5 K/s. In every test an escalation of the temperature rise rate was observed. The maximum measured surface temperature was about 2200 0 C. The temperature decreased after the maximum had been reached without decreasing the input electric power. The temperature decreases were due to inherent processes including the runoff of molten Zircaloy. The escalation process was influenced by the temperature behavior of the shroud, which was itself affected by the insulation and steam cooling. Damage to the fuel rods increased with increasing heatup rate. Fro slow heatup rates nearly no interaction between the oxidized cladding and UO 2 was observed, while for fast heatup rates the entire annular pellet was dissolved by molten Zircaloy

  4. Models for the Configuration and Integrity of Partially Oxidized Fuel Rod Cladding at High Temperatures

    International Nuclear Information System (INIS)

    Siefken, L.J.

    1999-01-01

    Models were designed to resolve deficiencies in the SCDAP/RELAP5/MOD3.2 calculations of the configuration and integrity of hot, partially oxidized cladding. These models are expected to improve the calculations of several important aspects of fuel rod behavior. First, an improved mapping was established from a compilation of PIE results from severe fuel damage tests of the configuration of melted metallic cladding that is retained by an oxide layer. The improved mapping accounts for the relocation of melted cladding in the circumferential direction. Then, rules based on PIE results were established for calculating the effect of cladding that has relocated from above on the oxidation and integrity of the lower intact cladding upon which it solidifies. Next, three different methods were identified for calculating the extent of dissolution of the oxidic part of the cladding due to its contact with the metallic part. The extent of dissolution effects the stress and thus the integrity of the oxidic part of the cladding. Then, an empirical equation was presented for calculating the stress in the oxidic part of the cladding and evaluating its integrity based on this calculated stress. This empirical equation replaces the current criterion for loss of integrity which is based on temperature and extent of oxidation. Finally, a new rule based on theoretical and experimental results was established for identifying the regions of a fuel rod with oxidation of both the inside and outside surfaces of the cladding. The implementation of these models is expected to eliminate the tendency of the SCDAP/RELAP5 code to overpredict the extent of oxidation of the upper part of fuel rods and to underpredict the extent of oxidation of the lower part of fuel rods and the part with a high concentration of relocated material. This report is a revision and reissue of the report entitled, Improvements in Modeling of Cladding Oxidation and Meltdown

  5. Inspection system for Zircaloy clad fuel rods

    International Nuclear Information System (INIS)

    Yancey, M.E.; Porter, E.H.; Hansen, H.R.

    1975-10-01

    A description is presented of the design, development, and performance of a remote scanning system for nondestructive examination of fuel rods. Characteristics that are examined include microcracking of fuel rod cladding, fuel-cladding interaction, cladding thickness, fuel rod diameter variation, and fuel rod bowing. Microcracking of both the inner and outer fuel rod surfaces and variations in wall thickness are detected by using a pulsed eddy current technique developed by Argonne National Laboratory (ANL). Fuel rod diameter variation and fuel rod bowing are detected by using two linear variable differential transformers (LVDTs) and a signal conditioning system. The system's mechanical features include variable scanning speeds, a precision indexing system, and a servomechanism to maintain proper probe alignment. Initial results indicate that the system is a very useful mechanism for characterizing irradiated fuel rods

  6. Fuel-clad heat transfer coefficient of a defected fuel rod

    International Nuclear Information System (INIS)

    Bruet, M.; Stora, J.P.

    1976-01-01

    A special rod has been built with a stack of UO 2 pellets inside a thick zircaloy clad. The atmosphere inside the fuel rod can be changed and particularly the introduction of water is possible. The capsule was inserted in the Siloe pool reactor in a special device equipped with a neutron flux monitor. The fuel centerline temperature and the temperature at a certain radius of the clad were recorded by two thermocouples. The temperature profiles in the fuel and in the cladding have been calculated and then the heat transfer coefficient. In order to check the proper functioning of the device, two runs were successively achieved with a helium atmosphere. Then the helium atmosphere inside the fuel rod was removed and replaced by water. The heat transfer coefficients derived from the measurements at low power level are in agreement with the values given by the model based on thermal conductivity. However, for higher power levels, the heat transfer coefficients become higher than those based on the calculated gap

  7. Behavior of high burnup fuel rod cladding during long-term dry storage in CASTOR casks

    International Nuclear Information System (INIS)

    Schaberg, A.; Spilker, H.; Goll, W.

    2000-01-01

    Short-time creep and rupture tests were performed to assess the strain potential of cladding of high burnt rods under conditions of dry storage. The tests comprised optimized Zr y-4 cladding samples from fuel rods irradiated to burnups of up to 64 MWd/kg U and were carried out at temperatures of 573 and 643 K at cladding stresses of about 400 and 600 MPa. The stresses, much higher than those occurring in a fuel rod, were chosen to reach circumferential elongations of about 2% within an envisaged testing time of 3-4 days. The creep tests were followed by a low temperature test at 423 K and 100 MPa to assess the long-term behavior of the cladding ductility especially with regard to the effect of a higher hydrogen content in the cladding due to the high burnup. The creep tests showed considerable uniform plastic elongations at these high burnups. It was demonstrated that around 600 K a uniform plastic strain of a least 2% is reached without cladding failure. The low temperature tests at 423 K for up to 5 days revealed no cladding failure under these conditions of reduced cladding ductility. It can be concluded that the increased hydrogen content has no adverse effect on cladding performance. (Authors)

  8. Temperature distribution determination of JPSR power reactor fuel element and cladding

    International Nuclear Information System (INIS)

    Sudarmono

    1996-01-01

    In order to utilize of fuel rod efficiency, a concept of JAERI passive Safety Reactor (JPSR) has been developed in Japan Atomic Energy Research Institute. In the JPSR design, UO 2 . are adopted as a fuel rod. The temperature distribution in the fuel rod and cladding in the hottest channel is a potential limiting design constraint of the JPSR. In the present determination, temperature distribution of the fuel rod and cladding for JPSR were PET:formed using COBRA-IV-I to evaluate the safety margin of the present JPSR design. In this method, the whole core was represented by the 1/4 sector and divided into 50 subchannels and 40 axial nodes. The temperature become maximum at the elevation of 1.922 and 2.196 m in the typical cell under operating condition. The maximum temperature in the center of the fuel rod surface of the fuel rod and cladding were 1620,4 o C, 722,8 o C, and 348,6 o C. The maximum results of temperature in the center of the fuel rod and cladding; were 2015,28 o C and 550 o C which were observed at 3.1 second in the typical cell

  9. Elastic plastic analysis of fuel element assemblies - hexagonal claddings and fuel rods

    International Nuclear Information System (INIS)

    Mamoun, M.M.; Wu, T.S.; Chopra, P.S.; Rardin, D.C.

    1979-01-01

    Analytical studies have been conducted to investigate the structural, thermal, and mechanical behavior of fuel rods, claddings and fuel element assemblies of several designs for a conceptual Safety Test Facility (STF). One of the design objectives was to seek a geometrical configuration for a clad by maximizing the volume fraction of fuel and minimizing the resultant stresses set-up in the clad. The results of studies conducted on various geometrical configurations showed that the latter design objective can be achieved by selecting a clad of an hexagonal geometry. The analytical studies necessitated developing solutions for determining the stresses, strains, and displacements experienced by fuel rods and an hexagonal cladding subjected to thermal fuel-bowing loads acting on its internal surface, the external pressure of the coolant, and elevated temperatures. This paper presents some of the initially formulated analytical methods and results. It should be emphasized that the geometrical configuration considered in this paper may not necessarily be similar to that of the final design. Several variables have been taken into consideration including cladding thickness, the dimensions of the fuel rod, the temperature of the fuel and cladding, the external pressure of the cooling fluid, and the mechanical strength properties of fuel and cladding. A finite-element computer program, STRAW Code, has also been employed to generate several numerical results which have been compared with those predicted by employing the initially formulated solutions. The theoretically predicted results are in good agreement with those of the STRAW Code. (orig.)

  10. Out-pile Test of Double Cladding Fuel Rod Mockups for a Nuclear Fuel Irradiation Test

    Energy Technology Data Exchange (ETDEWEB)

    Sohn, Jaemin; Park, Sungjae; Kang, Younghwan; Kim, Harkrho; Kim, Bonggoo; Kim, Youngki [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-05-15

    An instrumented capsule for a nuclear fuel irradiation test has been developed to measure fuel characteristics, such as a fuel temperature, internal pressure of a fuel rod, a fuel pellet elongation and a neutron flux during an irradiation test at HANARO. In the future, nuclear fuel irradiation tests under a high temperature condition are expected from users. To prepare for this request, we have continued developing the technology for a high temperature nuclear fuel irradiation test at HANARO. The purpose of this paper is to verify the possibility that the temperature of a nuclear fuel can be controlled at a high temperature during an irradiation test. Therefore we designed and fabricated double cladding fuel rod mockups. And we performed out-pile tests using these mockups. The purposes of a out-pile test is to analyze an effect of a gap size, which is between an outer cladding and an inner cladding, on the temperature and the effect of a mixture ratio of helium gas and neon gas on the temperature. This paper presents the design and fabrication of double cladding fuel rod mockups and the results of the out-pile test.

  11. Experimental determination of temperature fields in sodium-cooled rod bundles with hexagonal rod arrangement and grid spacers

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.; Kolodziej, M.

    1977-01-01

    Three-dimensional temperature fields in the claddings of sodium cooled rods were determined experimentally under representative nominal operating conditions for a SNR typical 19-rod bundle model provided with spark-eroded spacers. These experiments are required to verify thermohydraulic computer programs which will provide the output data for strength calculations of the high loaded cladding tubes. In this work the essentials are reported of the measured circumferential distributions of wall temperatures of peripheral rods. In addition the sub-channel temperatures measured over the bundle cross section are indicated, they are required to sustain codes for the global thermohydraulic design of core elements. The most important results are: 1) The whole fuel element is located within the thermal entrance length. 2) High azimuthal temperature differences were measured in the claddings of peripheral rods, which are strongly influenced by the distance between the rod and the shroud, especially for the corner rod. 3) With decreasing Pe-number ( [de

  12. Modelling of pellet-cladding interaction for PWRs reactors fuel rods

    International Nuclear Information System (INIS)

    Esteves, A.M.

    1991-01-01

    The pellet-cladding interaction that can occur in a PWR fuel rod design is modelled with the computer codes FRAPCON-1 and ANSYS. The fuel performance code FRAPCON-1 analyzes the fuel rod irradiation behavior and generates the initial conditions for the localized fuel rod thermal and mechanical modelling in two and three-dimensional finite elements with ANSYS. In the mechanical modelling, a pellet fragment is placed in the fuel rod gap. Two types of fuel rod cladding materials are considered: Zircaloy and austenitic stainless steel. Linear and non-linear material behaviors are allowed. Elastic, plastic and creep behaviors are considered for the cladding materials. The modelling is applied to Angra-II fuel rod design. The results are analyzed and compared. (author)

  13. Parametric Evaluation of SiC/SiC Composite Cladding with UO2 Fuel for LWR Applications: Fuel Rod Interactions and Impact of Nonuniform Power Profile in Fuel Rod

    Science.gov (United States)

    Singh, G.; Sweet, R.; Brown, N. R.; Wirth, B. D.; Katoh, Y.; Terrani, K.

    2018-02-01

    SiC/SiC composites are candidates for accident tolerant fuel cladding in light water reactors. In the extreme nuclear reactor environment, SiC-based fuel cladding will be exposed to neutron damage, significant heat flux, and a corrosive environment. To ensure reliable and safe operation of accident tolerant fuel cladding concepts such as SiC-based materials, it is important to assess thermo-mechanical performance under in-reactor conditions including irradiation and realistic temperature distributions. The effect of non-uniform dimensional changes caused by neutron irradiation with spatially varying temperatures, along with the closing of the fuel-cladding gap, on the stress development in the cladding over the course of irradiation were evaluated. The effect of non-uniform circumferential power profile in the fuel rod on the mechanical performance of the cladding is also evaluated. These analyses have been performed using the BISON fuel performance modeling code and the commercial finite element analysis code Abaqus. A constitutive model is constructed and solved numerically to predict the stress distribution in the cladding under normal operating conditions. The dependence of dimensions and thermophysical properties on irradiation dose and temperature has been incorporated into the models. Initial scoping results from parametric analyses provide time varying stress distributions in the cladding as well as the interaction of fuel rod with the cladding under different conditions of initial fuel rod-cladding gap and linear heat rate. It is found that a non-uniform circumferential power profile in the fuel rod may cause significant lateral bowing in the cladding, and motivates further analysis and evaluation.

  14. Embedded cladding surface thermocouples on Zircaloy-sheathed heater rods

    International Nuclear Information System (INIS)

    Wilkins, S.C.

    1977-06-01

    Titanium-sheathed Type K thermocouples embedded in the cladding wall of zircaloy-sheathed heater rods are described. These thermocouples constitute part of a program intended to characterize the uncertainty of measurements made by surface-mounted cladding thermocouples on nuclear fuel rods. Fabrication and installation detail, and laboratory testing of sample thermocouple installations are included

  15. LOFT fuel rod surface temperature measurement testing

    International Nuclear Information System (INIS)

    Eaton, A.M.; Tolman, E.L.; Solbrig, C.W.

    1978-01-01

    Testing of the LOFT fuel rod cladding surface thermocouples has been performed to evaluate how accurately the LOFT thermocouples measure the cladding surface temperature during a loss-of-coolant accident (LOCA) sequence and what effect, if any, the thermocouple would have on core performance. Extensive testing has been done to characterize the thermocouple design. Thermal cycling and corrosion testing of the thermocouple weld design have provided an expected lifetime of 6000 hours when exposed to reactor coolant conditions of 620 K and 15.9 MPa and to sixteen thermal cycles with an initial temperature of 480 K and peak temperatures ranging from 870 to 1200K. Departure from nucleate boiling (DNB) tests have indicated a DNB penalty (5 to 28% lower) during steady state operation and negligible effects during LOCA blowdown caused by the LOFT fuel rod surface thermocouple arrangement. Experience with the thermocouple design in Power Burst Facility (PBF) and LOFT nonnuclear blowdown testing has been quite satisfactory. Tests discussed here were conducted using both stainless steel and zircaloy-clad electrically heated rod in the LOFT Test Support Facility (LTSF) blowdown simulation loop

  16. Influence of pellet-clad-gap-size on LWR fuel rod performance

    International Nuclear Information System (INIS)

    Brzoska, B.; Fuchs, H.P.; Garzarolli, F.; Manzel, R.

    1979-01-01

    The as-fabricated pellet-clad-gap size varies due to fabricational tolerances of the cladding inner diameter and the pellet outer diameter. The consequences of these variations on the fuel rod behaviour are analyzed using the KWU fuel rod code CARO. The code predictions are compared with experimental results of special pathfinder test fuel rods irradiated in the OBRIGHEIM nuclear power plant. These test fuel rods include gap sizer in the range of 140 μm to 270 μm, prepressurization between 13 bar to 36 bar and Helium and Argon fill gases irradiated up to a local burnup of 35 MWd/kg(U). Post irradiation examination were performed at different burnups. CARC calculations have been performed with special emphasis in cladding creep down, fission gas release and pellet clad gap closure. (orig.)

  17. Study of pellet clad interaction defects in Dresden-3 fuel rods

    International Nuclear Information System (INIS)

    Pasupathi, V.; Perrin, J.S.

    1979-01-01

    During Cycle-3 operation of Dresden-3, fuel rod failures occurred following a transient power increase. Ten fuel rods from five of the leaking fuel assemblies were examined at Battelle's Columbus Laboratory and General Electric-Vallecitos Nuclear Center. Examinations consisted of nondestructive and destructive methods including metallography and scanning electron microscopy (SEM). Results showed the cause of fuel rod failure to be pellet clad interaction involving stress corrosion cracking. Results of SEM studies of the cladding crack surfaces and deposits on clad inner surfaces were in agreement with those reported by other investigators

  18. Gap conductance in Zircaloy-clad LWR fuel rods

    International Nuclear Information System (INIS)

    Ainscough, J.B.

    1982-04-01

    This report describes the procedures currently used to calculate fuel-cladding gap conductance in light water reactor fuel rods containing pelleted UO 2 in Zircaloy cladding, under both steady-state and transient conditions. The relevant theory is discussed together with some of the approximations usually made in performance modelling codes. The state of the physical property data which are needed for heat transfer calculations is examined and some of the relevant in- and out-of-reactor experimental work on fuel rod conductance is reviewed

  19. Method for the protection of the cladding tubes of fuel rods

    International Nuclear Information System (INIS)

    Steinberg, E.

    1978-01-01

    To present stress crack corrosion and to protect the cladding tubes of the fuel rods made of a circonium alloy from attack by iodine, the inward surfaces are provided with protective coatings. Therefore the casting tubes already filled with fuel element pellets are put under over-pressure at a temperature range between 300 and 500 0 C, until almost yield-point is reached. A small amount of H 2 O or H 2 O 2 , filled in, reacts with the cladding tube material to form the Zr-O 2 protective coating. Afterwards comes a pressure relief, and the cladding tube reaches its original dimensions. (DG) [de

  20. Secondary hydriding of defected zircaloy-clad fuel rods

    International Nuclear Information System (INIS)

    Olander, D.R.; Vaknin, S.

    1993-01-01

    The phenomenon of secondary hydriding in LWR fuel rods is critically reviewed. The current understanding of the process is summarized with emphasis on the sources of hydrogen in the rod provided by chemical reaction of water (steam) introduced via a primary defect in the cladding. As often noted in the literature, the role of hydrogen peroxide produced by steam radiolysis is to provide sources of hydrogen by cladding and fuel oxidation that are absent without fission-fragment irradiation of the gas. Quantitative description of the evolution of the chemical state inside the fuel rod is achieved by combining the chemical kinetics of the reactions between the gas and the fuel and cladding with the transport by diffusion of components of the gas in the gap. The chemistry-gas transport model provides the framework into which therate constants of the reactions between the gases in the gap and the fuel and cladding are incorporated. The output of the model calculation is the H 2 0/H 2 ratio in the gas and the degree of claddingand fuel oxidation as functions of distance from the primary defect. This output, when combined with a criterion for the onset of massive hydriding of the cladding, can provide a prediction of the time and location of a potential secondary hydriding failure. The chemistry-gas transport model is the starting point for mechanical and H-in-Zr migration analyses intended to determine the nature of the cladding failure caused by the development of the massive hydride on the inner wall

  1. Zircaloy sheathed thermocouples for PWR fuel rod temperature measurements

    International Nuclear Information System (INIS)

    Anderson, J.V.; Wesley, R.D.; Wilkins, S.C.

    1979-01-01

    Small diameter zircaloy sheathed thermocouples have been developed by EG and G Idaho, Inc., at the Idaho National Engineering Laboratory. Surface mounted thermocouples were developed to measure the temperature of zircaloy clad fuel rods used in the Thermal Fuels Behavior Program (TFBP), and embedded thermocouples were developed for use by the Loss-of-Fluid Test (LOFT) Program for support tests using zircaloy clad electrically heated nuclear fuel rod simulators. The first objective of this developmental effort was to produce zircaloy sheathed thermocouples to replace titanium sheathed thermocouples and thereby eliminate the long-term corrosion of the titanium-to-zircaloy attachment weld. The second objective was to reduce the sheath diameter to obtain faster thermal response and minimize cladding temperature disturbance due to thermocouple attachment

  2. Mechanical and temperature contact in fuel rod cladding

    International Nuclear Information System (INIS)

    Fredriksson, B.E.; Rydholm, S.G.

    1977-01-01

    The paper presents results for the effect of different types of slip rules on the contact stress distribution. It is shown that the contact shear stress is smaller for the hardening model than for the ideal model. It is also shown that a crack in the fuel increases the contact stresses and that at temperature decrease high tensile stresses arise after eventual welding. It is also shown how particles between fuel and cladding influence the stresses. Also here the effect of eventual welding is studied. The present method is well suited to study cracks and crack propagation. The surfaces of the existing cracks are defined as contact surfaces and the crack extension work is calculated by releasing the nodes at the crack tip. As the crack surfaces are defined as contact surfaces eventual crack closure is automatically taken into account. Crack extension work is calculated for existing cracks in the cladding. It is shown that cracks in the fuel and particles between fuel and cladding will increase the crack extension work

  3. Corrosion behaviour of zircaloy 4 fuel rod cladding in EDF power plants

    Energy Technology Data Exchange (ETDEWEB)

    Romary, H; Deydier, D [EDF, Direction de l` Equipment SEPTEN, Villeurbanne (France)

    1997-02-01

    Since the beginning of the French nuclear program, a surveillance of fuel has been carried out in order to evaluate the fuel behaviour under irradiation. Until now, nuclear fuels provided by suppliers have met EDF requirements concerning fuel behaviour and reliability. But, the need to minimize the costs and to increase the flexibility of the power plants led EDF to the definition of new targets: optimization of the core management and fuel cycle economy. The fuel behaviour experience shows that some of these new requirements cannot be fully fulfilled by the present standard fuel due to some technological limits. Particularly, burnup enhancement is limited by the oxidation and the hydriding of the Zircaloy 4 fuel rod cladding. Also, fuel suppliers and EDF need to have a better knowledge of the Zy-4 cladding behaviour in order to define the existing margins and the limiting factors. For this reason, in-reactor fuel characterization programs have been set up by fuel suppliers and EDF for a few years. This paper presents the main results and conclusions of EDF experience on Zy-4 in-reactor corrosion behaviour. Data obtained from oxide layer or zirconia thickness measurements show that corrosion performance of Zy-4 fuel rod cladding, as irradiated until now in EDF reactors, is satisfactory but not sufficient to meet the future needs. The fuel suppliers propose in order to improve the corrosion resistance of fuel rod cladding, low tin Zy-4 cladding and then optimized Zy-4 cladding. Irradiation of these claddings are ongoing. The available corrosion data show the better in-reactor corrosion resistance of optimized Zy-4 fuel rod cladding compared to the standard Zy-4 cladding. The scheduled fuel surveillance program will confirm if the optimized Zy-4 fuel rod cladding will meet the requirements for the future high burnup and high flexibility fuel. (author). 10 refs, 19 figs, 4 tabs.

  4. Experimental determination of local temperature field variations due to spacer grids in the cladding tubes of a rod cluster flowed through by sodium

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.

    1978-01-01

    If spacer grids are used to keep the fuel rods in their places - as in the fuel elements of the SNR series, exact tests are necessary to find out whether and to what extent temperature peaks near the supporting points affect cladding tube design. To clarify this special problem, experimental investigations have been carried out for the first time in a rod cluster model of the SNR-300 fuel element cross-flowed with sodium. The investigations and findings so far are reported on. (orig./RW) [de

  5. Experimental study of effect of initial clad temperature on reflood phenomena during PWR-LOCA

    International Nuclear Information System (INIS)

    Sugimoto, Jun; Murao, Yoshio

    1983-01-01

    Integral system tests with the Cylindrical Core Test Facility (CCTF) were performed to investigate the effect of the initial clad temperature on the reflood phenomena in a PWR-LOCA. The initial peak clad temperatures in these three tests were 871, 968 and 1,047K, respectively. The feedback of the system on the core inlet mass flow rate was estimated to be little influenced by the variation of the initial clad temperature except for the first 20s in the transient. The observed temperature rise from the reflood initiation was lower with the higher initial clad temperature. This qualitatively agreed with the results of the small scale forced feed reflood experiments. However, the magnitude of the temperature rise in CCTF was significantly low due to the high initial core inlet mass flow rate. Also observed were the multi-dimensional thermal behaviors for the three cases in the CCTF wide core. The analysis codes REFLA and TRAC reasonably predicted the effect of the initial clad temperature on the core thermo-hydraulics under the simulated core inlet flow conditions. However, the calculated temperature rise of the maximum powered rod based on the one-dimensional core analysis was higher than that of the average powered rod, which contradicts the tendency observed in CCTF tests. (author)

  6. Effects of thermocouple installation and location on fuel rod temperature measurements

    International Nuclear Information System (INIS)

    McCormick, R.D.

    1983-01-01

    This paper describes the results of analyses of nuclear fuel rod cladding temperature data obtained during in-reactor experiments under steady state and transient (simulated loss-of-coolant accident) operating conditions. The objective of the analyses was to determine the effect of thermocouple attachment method and location on measured thermal response. The use of external thermocouples increased the time to critical heat flux (CHF), reduced the blowdown peak temperature, and enhanced rod quench. A comparison of laser welded and resistance welded external thermocouple responses showed that the laser welding technique reduced the indicated cladding steady state temperatures and provided shorter time-to-CHF. A comparison of internal welded and embedded thermocouples indicated that the welded technique gave generally unsatisfactory cladding temperature measurements. The embedded thermocouple gave good, consistent results, but was possibly more fragile than the welded thermocouples. Detailed descriptions of the thermocouple designs, attachment methods and locations, and test conditions are provided

  7. Computer analysis of elongation of the WWER fuel rod claddings

    International Nuclear Information System (INIS)

    Scheglov, A.; Proselkov, V.

    2008-01-01

    In this paper description of mechanisms influencing changes of the WWER fuel cladding length and axial forces influencing fuel and cladding are presented. It is shown that shortening of the fuel claddings in case of high burnup can be explained by the change of the fuel and cladding reference state caused by reduction of the fuel rod power level - during reactor outages. It is noted that the presented calculated data are to be reviewed and interpreted as the preliminary results; further work is needed for their confirmation. (authors)

  8. In-core failure of the instrumented BWR rod by locally induced high coolant temperature

    International Nuclear Information System (INIS)

    Yanagisawa, Kazuaki

    1985-12-01

    In the BWR type light water loop instrumented in HBWR, a current BWR type fuel rod pre-irradiated up to 5.6 MWd/kgU was power ramped to 50 kW/m. During the ramp, the diameter of the rod was expanded significantly at the bottom end. The behaviour was different from which caused by pellet-cladding interaction (PCI). In the post-irradiation examination, the rod was found to be failed. In this paper, the cause of the failure was studied and obtained the followings. (1) The significant expansion of the rod diameter was attributed to marked oxidation of cladding outer diameter, appeared in the direction of 0 0 -180 0 degree with a shape of nodular. (2) The cladding in the place was softened by high coolant temperature. Coolant pressure, 7MPa intruded the cladding into inside chamfer void at pellet interface. (3) At the place of the significant oxidation, an instrumented transformer was existed and the coolant flow area was very little. The reduction of the coolant flow was enhanced by the bending of the cladding which was caused in pre-irradiation stage. They are considered to be a principal cause of local closure of coolant flow and resultant high temperature in the place. (author)

  9. PWR clad ballooning: The effect of circumferential clad temperature variations on the burst strain/burst temperature relationship

    International Nuclear Information System (INIS)

    Barlow, P.

    1983-01-01

    By experiment, it has been shown by other workers that there is a reduction in the creep ductility of Zircaloy 4 in the α+β phase transition region. Results from single rod burst tests also show a reduction in burst strain in the α+β phase region. In this report it is shown theoretically that for single rod burst tests in the presence of circumferential temperature gradients, the temperature dependence of the mean burst strain is not determined by temperature variations in creep ductility, but is governed by the temperature sensitivity of the creep strain rate, which is shown to be a maximum in the α+β phase transition region. To demonstrate this effect, the mean clad strain at burst was calculated for creep straining at different temperature levels in the α, α+β and β phase regions. Cross-pin temperature gradients were applied which produced strain variations around the clad which were greatest in the α+β phase region. The mean strain at burst was determined using a maximum local burst strain (i.e. a creep ductility) which is independent of temperature. By assuming cross-pin temperature gradients which are typical of those observed during burst tests, then the calculated mean burst strain/burst temperature relationship gave good agreement with experiment. The calculations also show that when circumferential temperature differences are present, the calculated mean strain at burst is not sensitive to variations in the magnitude of the assumed creep ductility. This reduces the importance of the assumed burst criterion in the calculations. Hence a temperature independent creep ductility (e.g. 100% local strain) is adequate as a burst criterion for calculations under PWR LOCA conditions. (author)

  10. Cladding tube of fuel rod for a BWR type reactor

    International Nuclear Information System (INIS)

    Nakayama, Hitoshi; Fujie, Kunio; Kuwahara, Heikichi; Hirai, Tadamasa; Kakizaki, Kimio.

    1976-01-01

    Object: To form a cladding tube wall with tunnels in communication with the exterior through a number of small-diameter openings to rapidly disperse a large quantity of heat thereby providing high density of the fuel rod. Structure: Tunnels adjacent to each other are provided under the skin in contact with cooling liquid of a cladding tube, and a number of openings through which said tunnels and the periphery of the cladding tube are placed in communication are formed, said openings each having its section smaller than that of said tunnel. With this arrangement, the cooling water entered the tunnel through some of small diameter openings absorbs heat of the fuel rod to be vaporized, which is flown out into the cooling water through the other small diameter openings and formed into vapor bubbles which move up for release of heat. (Taniai, N.)

  11. Temperature measurement on Zircaloy-clad fuel pins during high temperature excursions

    International Nuclear Information System (INIS)

    Meservey, R.H.

    1976-04-01

    The development of a sheathed thermocouple suitable for attachment to zircaloy-clad fuel rods and for use during high temperature (2,800 0 F) excursions under loss-of-coolant accident conditions is described. Development, fabrication, and testing of the thermocouples is covered in detail. In addition, the development of a process for laser welding the thermocouples to fuel rods is discussed. The thermocouples and attachment welds have been tested for resistance to corrosion and nuclear radiation and have been subjected to fast thermal cycle, risetime, and blowdown accident tests

  12. Investigation of typicality of non-nuclear rod and fuel-clad gap effect during reflood phase, and development of a FEM thermal transient analysis code HETFEM

    International Nuclear Information System (INIS)

    Sudoh, Takashi

    1981-06-01

    The objective of this study are: 1) Evaluate the capability of the electrical heater for simulating the fuel rod during the reflood phase, and 2) To investigate the effect of the clad-fuel gap in the fuel rod on the clad thermal response during the reflood phase. A computer code HETFEM which is the two dimensional transient thermal conductivity analysis code utilized a finite element method is developed for analysing thermal responses of heater and fuel rod. The two kinds of electrical heaters and a fuel rod are calculated with simple boundary conditions. 1) direct heater (former JAERI reflood test heater), 2) indirect heater (FLECHT test heater), 3) fuel rod (15 x 15 type in Westinghouse PWR). The comparison of the clad temperature responses shows the quench time is influenced by the thermal diffusivity and gap conductance. In the conclusion, the ELECHT heater shows atypicality in the clad temperature response and heat releasing rate. But the direct heater responses are similar to those of the fuel rod. For the gap effect on the fuel rod behavior, the lower gap conductance causes sooner quench and less heat releasing rate. This calculation is not considered the precursory cooling which is affected by heat releasing rate at near and below the quench front. Therefore two dimensional calculation with heat transfer related to the local fluid conditions will be needed. (author)

  13. Deformation and collapse of zircaloy fuel rod cladding into plenum axial gaps

    International Nuclear Information System (INIS)

    Pfennigwerth, P.L.; Gorscak, D.A.; Selsley, I.A.

    1983-01-01

    To minimize support structure, blanket and reflector fuel rods of the thoria urania-fueled Light Water Breeder Reactor (LWBR) were designed with non-freestanding Zircaloy-4 cladding. An analytical model was developed to predict deformation of unirradiated cladding into axial gaps of fuel rod plenum regions where it is unsupported. This model uses the ACCEPT finite element computer program to calculate elastic-plastic deformation of cladding due to external pressure. The finite element is 20-node, triquadratic, isoparametric, and 3-dimensional. Its curved surface permits accurate modeling of the tube geometry, including geometric nonuniformities such as circumferential wall thickness variation and initial tube out-of-roundness. Progressive increases in axial gap length due to cladding elongation and fuel stack shrinkage are modeled, as are deformations of fuel pellets and stainless steel support sleeves which bound plenum axial gaps in LWBR type blanket fuel rods. Zircaloy-4 primary and secondary thermal creep representations were developed from uniaxial creep testing of fuel rod tubing. Creep response to multi-axial loading is modeled with a variation of Hill's formulation for anisotropic materials. Coefficients accounting for anisotropic thermal creep in Zircaloy-4 tubes were developed from creep testing of externally pressurized tubes having fixed axial gaps in the range 2.5 cm to 5.7 cm and radial clearances over simulated fuel pellets ranging from zero to 0.089 mm. (orig./RW)

  14. Modelling of pellet cladding interaction during power ramps in PWR rods by means of Transuranus fuel rod analysis code

    International Nuclear Information System (INIS)

    Di Marcello, V.; Luzzi, L.

    2008-01-01

    Pellet-cladding interaction (PCI) in PWR type rods subjected to power ramps was analysed by means of TRANSURANUS (TU) fuel rod performance code. PCI phenomena depend on the fuel power history - i.e. by several irradiation and thermal induced phenomena occurring in the fuel rod and mutually interacting during its life in reactor - and may become critical for cladding integrity under accidental conditions. Ten test fuel rods, whose power histories and post irradiation experiment (PIE) data were available from the OECD/NEA-IAEA International Fuel Performance Experiment (UTE) database through the Studsvik SUPER-RAMP Project, were simulated by TRANSURANUS. During a power ramp pellet gaseous swelling can be inhibited by cladding pressure and can be over-predicted by a normal operation swelling model. This phenomenon was simulated by a new formulation of a fuel swelling model already available in the code, in order to consider hot pressing of inter-granular -fuel porosity due to the high hydrostatic stress resulting from PCI: it was found that TRANSURANUS, as a result of the proposed swelling formulation as well as of the accurate modelling of the other phenomena occurring during irradiation, gives correct predictions on PCI induced fuel rod failures. In addition, PCI failure threshold identified by TRANSURANUS was compared with the technological limits known in literature: the possibility of relaxing these limits for low burn-up values and the preponderance of the European fuel rod design in front of PCI emerged from TU analyses. Finally, a good agreement was found between TU evaluations and PIE data, with regard to fission gas release, fuel grain growth, and creep, corrosion and elongation of the cladding. (authors)

  15. Calculation of thermoelastic stresses in the rewetting region of the fuel rod cladding during a loss of coolant accident (loca)

    International Nuclear Information System (INIS)

    Roberty, N.C.; Carmo, E.G.D. do; Tanajura, C.A.S.

    1982-01-01

    A one-dimensional model for axial distribution calculation of temperature and thermal stresses in the fuel rod cladding for a Pressurized Water Reactors (PWR) is developed. The effect of the coolant inlet temperaure, the Leidenfrost and the nucleate boiling in the stress distribution are evaluated. A perturbation in the cladding stress state is obtained. (E.G.) [pt

  16. Corrosion performance of optimised and advanced fuel rod cladding in PWRs at high burnups

    International Nuclear Information System (INIS)

    Jourdain, P.; Hallstadius, L.; Pati, S.R.; Smith, G.P.; Garde, A.M.

    1997-01-01

    The corrosion behaviour both in-pile and out-of-pile for a number of cladding alloys developed by ABB to meet the current and future needs for fuel rod cladding with improved corrosion resistance is presented. The cladding materials include: 1) Zircaloy-4 (OPTIN) with optimised composition and processing and Zircaloy-2 optimised for Pressurised Water Reactors (PWR), (Zircaloy-2P), and 2) several alternative zirconium-based alloys with compositions outside the composition range for Zircaloys. The data presented originate from fuel rods irradiated in six PWRs to burnups up to about 66 MWd/kgU and from tests conducted in 360 o water autoclave. Also included are in-pile fuel rod growth measurements on some of the alloys. (UK)

  17. The use of eddy current testing for nuclear fuel rods cladding evaluation

    International Nuclear Information System (INIS)

    Silva Junior, Silverio F. da; Alencar, Donizete A.; Brito, Mucio Jose D. de

    2007-01-01

    Nuclear fuel rods cladding must be tested after their manufacture and during their operational life. This paper describes a study about the use of eddy current test method as a nondestructive tool for nuclear fuel rods cladding evaluation. The experiments were carried out using two different probes: an external probe and an internal probe. The main goal was to verify the sensitivity of the eddy current test system, to develop calibration and reference standards and to establish the main capabilities and limitations presented by this test method for this application. (author)

  18. Temperature escalation in PWR fuel rod simulators due to the zircaloy/steam reaction ESSI-4 ESSI-11

    International Nuclear Information System (INIS)

    Hagen, S.; Kapulla, H.; Malauscheck, H.; Wallenfels, K.P.; Buescher, B.J.

    1985-03-01

    The tests had the initial heatup rate as main parameter. The experimental arrangement consisted of a fuel rod simulator (central tungsten heater, UO 2 ring pellets and zircaloy cladding), a zircaloy shroud and the fiber ceramic insulation. A steam flow of ca. 20 g/min was introduced at the lower end of the bundle. A temperature escalation was observed in every test. The maximum cladding surface temperature in the single rod tests never exceeded 2200 0 C. The escalation began in the upper region of the rods and moved down the rods, opposite to the direction of steam flow. For fast initial heatup rates, the runoff of molten zircaloy was a limiting process for the escalation. For slow heatup rates, the formation of a protective oxide layer reduced the reaction rate. The test with less insulation thickness showed a reduction of the escalation. A stronger influence was found for the gap between shroud and insulation. This is caused by convection heat losses to the steam circulating in this gap by natural convection. Removal of the gap between shroud and insulation in essentially the same experimental arrangement produced a faster escalation. The posttest appearance of the fuel rod simulators showed that, at slow heatup rates oxidation of the cladding was complete, and the fuel rod was relatively intact. Conversely, at fast heatup rates, relatively little cladding oxidation with extensive dissolution of the UO 2 pellets and runoff of molten cladding was observed. (orig./HP) [de

  19. Effect of annealing temperature on the mechanical properties of Zircaloy-4 cladding

    International Nuclear Information System (INIS)

    Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

    1977-01-01

    The mechanical properties of Zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced Zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. The burst strength of the cladding at 650F decreased with the annealing temperature reaching a saturation value at approximately 1000F. The total circumferential elongation increased with the annealing temperature reaching a maximum at approximately 1000F and decreasing at higher temperatures. Hoop creep characteristics of Zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. The R-parameter was essentially independent of the annealing temperature while the P-parameter increased with annealing temperature. The mechanical anisotropy parameters were also studied as a function of the test temperature from ambient to approximately 800F using continuously monitored high precision extensometry. (Auth.)

  20. A novel contra propagating ultrasonic flowmeter using glad buffer rods for high temperature measurement. Application to the oil and gas industries

    Energy Technology Data Exchange (ETDEWEB)

    Franca, Demartonne R. [Brasilia Univ., DF (Brazil). Dept. de Engenharia Eletrica; Cheng-Kuei Jen; Yuu Ono [National Research Council (NRC), Quebec (Canada). Industrial Materials Institute

    2005-07-01

    Ultrasonic techniques are attractive for process monitoring and control because they are non-intrusive, robust and inexpensive. Two common concerns limiting the high temperature performance of conventional ultrasonic systems for flow measurement are related to transducers and couplants. A suitable approach to overcoming this drawback is to insert a thermal isolating buffer rod with good ultrasonic performance (e.g., high signal-to-noise ratio). This requirement is important because, a priori, the noises generated in the buffer rod may bury the desired signals, so that no meaningful information is extracted. Besides protecting the ultrasonic transducers from overheating in applications such as high temperature flow measurements, buffer rods are also a solution for the couplant between the probe and tested sample, since their probing end can be directly wetted by fluids. Here, we propose clad buffer rods driven by shear transducers as the main building block of contra propagating ultrasonic flowmeters for high temperature application. It is demonstrated that the superior signal-to-noise ratio exhibit by clad buffer rods compared to the reported non-clad counterparts improve precision in transit-time measurement, leading to more accurate flow speed determination. In addition, it is shown that clad buffer rods generate specific ultrasonic signals for temperature calibration of flowmeters, allowing temperature variation while still measuring accurately the flow speed. These results are of interest for the oil and gas industries. (author)

  1. Evaluation of thermocouple fin effect in cladding surface temperature measurement during film boiling

    International Nuclear Information System (INIS)

    Tsuruta, Takaharu; Fujishiro, Toshio

    1984-01-01

    Thermocouple fin effect on surface temperature measurement of a fuel rod has been studied at elevated wall temperatures under film boiling condition in a reactivity initiated accident (RIA) situation. This paper presents an analytical equation to evaluate temperature drops caused by the thermocouple wires attached to cladding surface. The equation yielded the local temperature drop at measuring point depending on thermocouple diameter, cladding temperature, coolant flow condition and vapor film thickness. The temperature drops by the evaluating equation were shown in cases of free and forced convection conditions. The analytical results were compared with the measured data for various thermocouple sizes, and also with the estimated maximum cladding temperature based on the oxidation layer thickness in the cladding outer surface. It was concluded that the temperature drops at above 1,000 0 C in cladding temperature were around 120 and 150 0 C for 0.2 and 0.3 mm diameter Pt-Pt.Rh thermocouples, respectively, under a stagnant coolant condition. The fin effect increases with the decrease of vapor film thickness such as under forced flow cooling or at near the quenching point. (author)

  2. Flow-Induced Vibration Measurement of an Inner Cladding Tube in a Simulated Dual-Cooled Fuel Rod

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Hee; Kim, Hyung Kyu; Yoon, Kyung Ho; Lee, Young Ho; Kim, Jae Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    To create an internal coolant flow passage in a dual cooled fuel rod, an inner cladding tube cannot have intermediate supports enough to relieve its vibration. Thus it can be suffered from a flow-induced vibration (FIV) more severely than an outer cladding tube which will be supported by series of spacer grids. It may cause a fatigue failure at welding joints on the cladding's end plug or fluid elastic instability of long, slender inner cladding due to decrease of a critical flow velocity. This is one of the challenging technical issues when a dual cooled fuel assembly is to be realized into a conventional reactor core To study an actual vibration phenomenon of a dual cooled fuel rod, FIV tests using a small-scale test bundle are being carried out. Measurement results of inner cladding tube of two typically simulated rods are presented. Causes of the differences in the vibration amplitude and response spectrum of the inner cladding tube in terms of intermediate support condition and pellet stacking are discussed.

  3. Correlation of waterside corrosion and cladding microstructure in high-burnup fuel and gadolinia rods

    International Nuclear Information System (INIS)

    Chung, H.M.

    1989-09-01

    Waterside corrosion of the Zircaloy cladding has been examined in high-burnup fuel rods from several BWRs and PWRs, as well as in 3 wt % gadolinia burnable poison rods obtained from a BWR. The corrosion behavior of the high-burnup rods was then correlated with results from a microstructural characterization of the cladding by optical, scanning-electron, and transmission-electron microscopy (OM, SEM, and TEM). OM and SEM examination of the BWR fuel cladding showed both uniform and nodular oxide layers 2 to 45 μm in thickness after burnups of 11 to 30 MWd/kgU. For one of the BWRs, which was operated at 307 degree C rather than the normal 288 degree C, a relatively thick (50 to 70 μm) uniform oxide, rather than nodular oxides, was observed after a burnup of 27 to 30 MWd/kgU. TEM characterization revealed a number of microstructural features that occurred in association with the intermetallic precipitates in the cladding metal, apparently as a result of irradiation-induced or -enhanced processes. The BWR rods that exhibited white nodular oxides contained large precipitates (300 to 700 nm in size) that were partially amorphized during service, indicating that a distribution of the large intermetallic precipitates is conductive to nodular oxidation. 23 refs., 9 figs

  4. Influence of fuel pin bowing on the temperature distribution in fuel pin cladding tubes in case of sodium cooling; experimental results

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.; Kolodziej, M.

    1978-09-01

    The influence of rod bowing on the local temperature distribution was measured with turbulent sodium flow in the cladding tubes of a 19-rod bundle mock-up of the SNR 300 Mark Ia fuel element. Such measurements have been carried out for the first time. The results presented in this report are part 1 of the experimental evaluation not yet completed. The major results are: 1. When a rod on the first ring gets deformed towards a neighbour on the second ring with a gap reduction from the nominal value of 100 % down to 20 %, the maximum azimuthal temperature difference of the outer rod increases by about 60 %. 2. The maximum azimuthal temperature difference of a rod on the first ring increases by a factor of 2, if it is approached by a neighbour on the same ring. 3. The reduction in cross section of a subchannel by rod bowing results only locally in distinct temperature rises, i.e. in the adjacent cladding tubes. Rods of the next but one row are no more subject to noticeable changes in temperature [de

  5. Effects of Lower Drying-Storage Temperature on the Ductility of High-Burnup PWR Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M. C. [Argonne National Lab. (ANL), Argonne, IL (United States); Burtseva, T. A. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-08-30

    The purpose of this research effort is to determine the effects of canister and/or cask drying and storage on radial hydride precipitation in, and potential embrittlement of, high-burnup (HBU) pressurized water reactor (PWR) cladding alloys during cooling for a range of peak drying-storage temperatures (PCT) and hoop stresses. Extensive precipitation of radial hydrides could lower the failure hoop stresses and strains, relative to limits established for as-irradiated cladding from discharged fuel rods stored in pools, at temperatures below the ductile-to-brittle transition temperature (DBTT).

  6. Measurements of local temperature distributions in rod bundles with sodium flow

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.; Kolodziej, M.

    1984-12-01

    In an electrically heated 19-rod bundle (P/D = 1.30, W/R = 1.40) with sodium flow the three-dimensional temperature fields in the rod clads were measured. The main characteristics of the test section are three adjacent heater rods in the duct wall zone instrumented on four measuring planes and rotatable by 360 0 under full power conditions; furthermore spacer grids which are axially movable, and a system allowing to bow one heater rod over the last third of its heated length. The results of measurements of the azimuthal temperature variations of the rotatable rods are presented for different operating conditions (80 2 ), different spacer grid positions relative to the measuring planes and different bowing positions of one rod. For better understanding of the experimental results cross sections of the 19-rod bundle were prepared. It became evident, that a well-known bundle geometry is very important for the interpretation of the experimental results. (orig.) [de

  7. Expandable device for a nuclear fuel rod

    International Nuclear Information System (INIS)

    Gesinski, L.T.

    1978-01-01

    A nuclear fuel rod and a device for use within the rod cladding to maintain the axial position of the fuel pellets stacked one atop another within the cladding are described. The device is initially of a smaller external cross-section than the fuel rod cladding internal cross-section so as to accommodate loading into the rod at preselected locations. During power operation the device responds to a rise in temperature, so as to permanently maintain its position and restrain any axial motion of the fuel pellets

  8. Reduction in degree of absorber-cladding mechanical interaction by shroud tube in control rods for the fast reactor

    International Nuclear Information System (INIS)

    Donomae, Takako; Katsuyama, Kozo; Tachi, Yoshiaki; Maeda, Koji; Yamamoto, Masaya; Soga, Tomonori

    2011-01-01

    Research and development of a long-life control rod for fast reactors is being conducted at Joyo. One of the challenges in developing a long-life control rod is the restraint of absorber-cladding mechanical interaction (ACMI). First, a helium-bonding rod was selected as a control rod for the experimental fast reactor Joyo, which is the first liquid metal fast reactor in Japan. Its lifetime was limited by ACMI, which is induced by the swelling and relocation of B 4 C pellets. To restrain ACMI, a shroud tube was inserted into the gap between the B 4 C pellets and the cladding tube. However, once B 4 C pellets cracked and broke into small fragments, relocation occurred. After this, the narrow gap closed immediately as the degree of B 4 C pellet swelling increased. To solve this problem, the gap was widened during design, and sodium was selected as the bonding material instead of helium to restrain the increase in pellet temperature. Irradiation testing of the modified sodium-bonding control rod confirmed that ACMI would be restrained by the shroud tube regardless of the occurrence of B 4 C pellet relocation. As a result of these improvements, the estimated lifetime of the control rod at Joyo was doubled. In this paper, the results of postirradiation examination are reported. (author)

  9. Temperature analysis of the control rods at the scram shutdown of the HTTR. Evaluation by using measurement data at scram test of HTTR

    Energy Technology Data Exchange (ETDEWEB)

    Takada, Eiji; Fujimoto, Nozomu; Nakagawa, Shigeaki [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Matsuda, Atsuko [Toshiba Co., Tokyo (Japan)

    2003-03-01

    In the High Temperature Engineering Test Reactor (HTTR), since the primary coolant temperature become 950 degrees centigrade at the high temperature test operation, the special alloy Alloy800H is used for cladding tubes and spines of the control rods to endure the high temperature. The temperature limitation of control rod is 900 degrees centigrade according to the strength data of Alloy800H. The scram shutdown by loss of off-site electric power at the high temperature test operation was assumed as an transient of the temperature of the control rods cladding might exceed 900 degrees centigrade. In this report, the temperature of the control rods is analyzed by using the measurement data of the rise-to-power test. From the result of this analysis, it was confirmed that the control rod temperature does not exceed the limit even at the transient of the loss of off-site electric power from the high temperature test operation. (author)

  10. Technical basis for storage of Zircaloy-clad spent fuel in inert gases

    International Nuclear Information System (INIS)

    Johnson, A.B. Jr.; Gilbert, E.R.

    1983-09-01

    The technical bases to establish safe conditions for dry storage of Zircaloy-clad fuel are summarized. Dry storage of fuel with zirconium alloy cladding has been licensed in Canada, the Federal Republic of Germany, and Switzerland. Dry storage demonstrations, hot cell tests, and modeling have been conducted using Zircaloy-clad fuel. The demonstrations have included irradiated boiling water reactor, pressurized heavy-water reactor, and pressurized water reactor fuel assemblies. Irradiated fuel has been emplaced in and retrieved from metal casks, dry wells, silos, and a vault. Dry storage tests and demonstrations have involved about 15,000 fuel rods, and about 5600 rods have been monitored during dry storage in inert gases with maximum cladding temperatures ranging from 50 to 570 0 C. Although some tests and demonstrations are still in progress, there is currently no evidence that any rods exposed to inert gases have failed (one PWR rod exposed to an air cover gas failed at about 270 0 C). Based on this favorable experience, it is concluded that there is sufficient information on fuel rod behavior, storage conditions, and potential cladding failure mechanisms to support licensing of dry storage in the US. This licensing position includes a requirement for inert cover gases and a maximum cladding temperature guideline of 380 0 C for Zircaloy-clad fuel. Using an inert cover gas assures that even if fuel with cladding defects were placed in dry storage, or if defects develop during storage, the defects would not propagate. Tests and demonstrations involving Zircaloy-clad rods and assemblies with maximum cladding temperatures above 400 0 C are in progress. When the results from these tests have been evaluated, the viability of higher temperature limits should be examined. Acceptable conditions for storage in air and dry storage of consolidated fuel are issues yet to be resolved

  11. The pellet-cladding contact in a fuel rod and its simulation by finite elements

    International Nuclear Information System (INIS)

    Tanajura, C.A.S.

    1988-01-01

    A model to analyse the mechanical behavior of a fuel rod of a PWR is presented. We drew our attention to the phenomenon of pellet-pellet and pellet-cladding contact by taking advantage of a model which assumes the hypotheses of axisymmetry, elastic behavior with infinitesimal deformations and changes of the material properties with temperature. It also includes the effects of swelling and initial relocation. The problem of contact gives rise to a variational formulation which employs Lagrangian multipliers. With this approach an iterative scheme is constructed to obtain the solution. The finite element method is applied to space discretization. The model sensibility to some parameters and its performance concerning fuel rod behavior is discussed by means of numerical simulations. (author) [pt

  12. Effect of annealing temperature on the mechanical properties of zircaloy-4 cladding

    International Nuclear Information System (INIS)

    Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

    1977-01-01

    The mechanical properties of zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. Hoop creep characteristics of zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The critical annealing temperature at which a minimum creep strain occurs decreases as the applied stress increases. An additional test at 700F and 30 ksi hoop stress was conducted to demonstrate that the critical annealing temperature is essentially independent of the test temperature. Plausible explanations based on differing substructures developed in cold-worked stress-relieved material are forwarded. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. R-parameters were determined from in situ transverse strain gage measurements in uniaxial tensile tests. P-parameters were calculated from uniaxial test data (R and yield stress) and hoop yield stress determined in biaxial, closed-end internal pressurization tests

  13. Mechanical modelling of transient- to- failure SFR fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Feria, F.; Herranz, L. E.

    2014-07-01

    The response of Sodium Fast Reactor (SFR) fuel rods to transient accident conditions is an important safety concern. During transients the cladding strain caused by the stress due to pellet cladding mechanical interaction (PCMI) can lead to failure. Due to the fact that SFR fuel rods are commonly clad with strengthened material made of stainless steel (SS), cladding is usually treated as an elastic-perfectly-plastic material. However, viscoplastic behaviour can contribute to mechanical strain at high temperature (> 1000 K). (Author)

  14. Cladding creepdown model for FRAPCON-2

    International Nuclear Information System (INIS)

    Shah, V.N.; Tolli, J.E.

    1985-02-01

    This report presents a cladding deformation model developed to analyze cladding creepdown during steady state operation in both a pressurized water reactor (PWR) and a boiling water reactor (BWR). This model accounts for variations in zircaloy cladding heat treatment; cold worked and stress relieved material, typically used in a PWR, and fully recrystallized material, typically used in a BWR. The model calculates cladding creepdown as a function of hoop stress, fast neutron flux, exposure time, and temperature. This report also presents a comparison between cladding creep calculations by this model and corresponding measurements from the KWU/CE program, ORNL HOBBIE experiments, and EPRI/Westinghouse Engineering cooperative project. The comparisons show that the model calculates cladding creep strains well. The analyses of non-fueled rods by FRAPCON-2 show that the cladding creepdown model was correctly incorporated. Also, analysis of a PWR rod test case shows that the FRAPCON-2 code can analyze pellet-cladding mechanical interaction caused by cladding creepdown and fuel swelling

  15. Experimental study of the deformation of Zircaloy PWR fuel rod cladding under mainly convective cooling

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.

    1982-01-01

    Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 915 degree C in flowing steam at atmospheric pressure. Internal test pressures were in the range 0.69 to 11.0 MPa. The length of cladding strained 33 percent or more was greatest (about 20 times the original diameter) when the initial pressure was 1.38/plus or minus/0.17MPa. This results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilizing the deformation or partial superplastic deformation, or both. For adjacent rods in a fuel assembly not to touch at any temperature, the pressure would have to be less than about 1 MPa. These results are compared with those form multirod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behavior of fuel elements in a loss-of-coolant accident are outlined. 37 refs

  16. Experimental study of the deformation of Zircaloy PWR fuel rod cladding under mainly convective cooling

    Energy Technology Data Exchange (ETDEWEB)

    Hindle, E.D.; Mann, C.A.

    1982-01-01

    Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 915 degree C in flowing steam at atmospheric pressure. Internal test pressures were in the range 0.69 to 11.0 MPa. The length of cladding strained 33 percent or more was greatest (about 20 times the original diameter) when the initial pressure was 1.38/plus or minus/0.17MPa. This results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilizing the deformation or partial superplastic deformation, or both. For adjacent rods in a fuel assembly not to touch at any temperature, the pressure would have to be less than about 1 MPa. These results are compared with those form multirod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behavior of fuel elements in a loss-of-coolant accident are outlined. 37 refs.

  17. Pellet clad interaction analysis of AFA 3G fuel rod

    International Nuclear Information System (INIS)

    Liu Tong; Shen Caifen; Jiao Yongjun; Lu Huaquan; Zhou Zhou

    2002-01-01

    The author described Pellet Clad Interaction (PCI) analysis of AFA 3G fuel rod during condition II transients for GNPS 18-months alternating equilibrium cycles. It provided PCI technical limit, analytical methods and computer code used in the analyses of condition II transients and thermal-mechanical. Finally, given main calculation results and the conclusion for GNPS 18-months cycles

  18. Specific features of the determination of the pellet-cladding gap of the fuel rods by non-destructive method

    International Nuclear Information System (INIS)

    Amosov, S.V.; Pavlov, S.V.

    2002-01-01

    This report describes the specific features of determining the pellet-cladding gap of the irradiated WWER-1000 fuel rods by nondestructive method. The method is based on the elastic radial deformation of the cladding up to its contact with the fuel. The value of deformation of cladding till its contacting fuel when radial force changes from F max to 0 is proposed as a measuring parameter for determination of the diametrical gap. Because of the features of compression method, the obtained gap value is not analog of the gap measured on micrograph of the fuel rod cross-section. Results of metallography can provide only qualitative evaluation of its method efficiency. Comparison of the values determined by non-destructive method and metallography for WWER-1000 fuel rods with burnup from 25 to 55 MWd/kg U testified that the results of compression method can be used as a low estimate of the pellet-cladding gap value. (author)

  19. Use of a commercial heat transfer code to predict horizontally oriented spent fuel rod temperatures

    International Nuclear Information System (INIS)

    Wix, S.D.; Koski, J.A.

    1992-01-01

    Radioactive spent fuel assemblies are a source of hazardous waste that will have to be dealt with in the near future. It is anticipated that the spent fuel assemblies will be transported to disposal sites in spent fuel transportation casks. In order to design a reliable and safe transportation cask, the maximum cladding temperature of the spent fuel rod arrays must be calculated. The maximum rod temperature is a limiting factor in the amount of spent fuel that can be loaded in a transportation cask. The scope of this work is to demonstrate that reasonable and conservative spent fuel rod temperature predictions can be made using commercially available thermal analysis codes. The demonstration is accomplished by a comparison between numerical temperature predictions, with a commercially available thermal analysis code, and experimental temperature data for electrical rod heaters simulating a horizontally oriented spent fuel rod bundle

  20. Temperature escalation in PWR fuel rod simulator bundles due to the zircaloy/steam reaction: Test ESBU-1

    International Nuclear Information System (INIS)

    Hagen, S.; Malauschek, H.; Peck, S.O.; Wallenfels, K.P.

    1983-12-01

    This report describes the test conduct and results of the bundle test ESBU-1. The test objective was the investigation of temperature escalation of zircaloy clad fuel rods. The investigation of the temperature escalation is part of a program of out-of-pile experiments, performed within the framework of the PNS Several Fuel Damage Program. The bundle was composed of a 3x3 array of fuel rod simulators surrounded by a zircaloy shroud which was insulated with a ZrO 2 fiber ceramic wrap. The fuel rod simulators comprised a tungsten heater, UO 2 annular pellets, and zircaloy cladding over a 0.4 m heated length. A steam flow of 1 g/s was inlet to the bundle. The most pronounced temperature escalation was found on the central rod. The initial heatup rate of 2 0 C/s at 1100 0 C increased to approximately 6 0 C/s. The maximum temperature reached was 2250 0 C. The following fast temperature decrease was caused by runoff of molten zircaloy. Molten zircaloy swept down the thin cladding oxide layer formed during heatup. The melt dissolved the surface of the UO 2 pellets and refroze as a coherent lump in the lower part of the bundle. The remaining pellets fragmented during cooldown and formed a powdery layer on the refrozen lump. The lump was sectioned posttest at several elevations: Dissolution of UO 2 by the molten zircaloy, interaction between the melt and previously oxidized zircaloy, and oxidation of the melt had occurred. (orig.) [de

  1. PHEBUS/test-218, Behaviour of a Fuel Rod Bundle during a Large Break LOCA Transient with a two Peaks Temperature History

    International Nuclear Information System (INIS)

    1987-01-01

    1 - Description of test facility: PHEBUS test facility operated at CEA Research Center Cadarache consists of a pressurized circuit involving pumps, heat exchangers and a blowdown tank - 25 nuclear fuel rod bundle, coupled to a separate driver core; - active length 0.8 m, cosine axial power profile; - pressurized and un-pressurized fuel rods; - controlled cooling conditions at the bundle inlet (blowdown, refill and reflood period); - de-pressurized test rig volume 0.22 m 3 . The following 'as measured' boundary conditions (B.C.) were offered to participants as options with decreasing challenge to their analytical approach: Boundary conditions B.C.0: - full thermal-hydraulic analysis of PHEBUS test rig (was not recommended). Boundary conditions B.C.1: - thermal power level of fuel bundle; - fluid inlet conditions to bundle section. Boundary conditions B.C.2: - local cladding temperatures of rods; - heat transfer coefficients. Boundary conditions B.C.3: - cladding temperatures of rods; - internal pressure of rods. 2 - Description of test: Post-test investigation into the response of a nuclear fuel bundle to a large break loss of coolant accident with respect to - local fuel temperatures, - cladding strain at the time of burst, - time to burst and under given thermal-hydraulic boundary conditions of PHEBUS-test 218

  2. Simulation of fuel rod behaviour during various break LOCAs in PWRs

    International Nuclear Information System (INIS)

    Gadalla, A.A.; El-Fawal, M.M.

    1996-01-01

    During loss of coolant accident (LOCAs) course of events, attention focuses on fuel rod cladding temperature behaviour. In this study, the DRUFAN analytical model and LOBI-MOD2 experimental modeling scheme for fuel rod temperature behaviour during C L-Break LOCA in PWRs, are described and discussed. These models are applied for the investigation of fuel rod cladding temperature behaviour during LOCA blowdown phase. A spectrum of selected values representing small, intermediate and large CL- Break sizes are considered in the predictions. The results of the predictions demonstrated that calculated heater rod temperature at steady state as well as the transient period up to 1000 sec are going in good agreement with the measured values. However above 1000 sec the calculated temperatures are higher than the measured values. This indicates that code predictions in this period are conservative. The results indicated also that, in case of small CL-break LOCA (0.01 A and 0.01 and 0.03 A), the heater rod cladding temperature don't rise above saturation temperature. However, on the top of the heater rod, DNB is occurred in case of 0.03 A CL break, while for 0.01 A break, DNB didn't occur. In case of intermediate and large CL-break; (0.05 A, 0.10 A and 1 A), the results showed that, the heater rod cladding temperature exceeded the saturation temperature and DNB prevailed in upper and intermediate sections of the core. 15 figs., 2 tabs

  3. Nuclear fuel rod with burnable plate and pellet-clad interaction fix

    International Nuclear Information System (INIS)

    Boyle, R.F.

    1987-01-01

    This patent describes a nuclear fuel rod comprising a metallic tubular cladding containing nuclear fuel pellets, the pellets containing enriched uranium-235. The improvement described here comprises: ceramic wafers, each wafter comprising a sintered mixture of gadolinium oxide and uranium dioxide, the uranium oxide having no more uranium-235 than is present in natural uranium dioxide. Each of the wafers is axially disposed between a major portion of adjacent the nuclear fuel pellets, whereby the wafers freeze out volatile fission products produced by the nuclear fuel and prevent interaction of the fission products with the metallic tubing cladding

  4. Oxidation during reflood of reactor core with melting cladding

    Energy Technology Data Exchange (ETDEWEB)

    Siefken, L.J.; Allison, C.M.; Davis, K.L. [and others

    1995-09-01

    Models were recently developed and incorporated into the SCDAP/RELAP5 code for calculating the oxidation of fuel rods during cladding meltdown and reflood. Experiments have shown that a period of intense oxidation may occur when a hot partially oxidized reactor core is reflooded. This paper offers an explanation of the cladding meltdown and oxidation processes that cause this intense period of oxidation. Models for the cladding meltdown and oxidation processes are developed. The models are assessed by simulating a severe fuel damage experiment that involved reflood. The models for cladding meltdown and oxidation were found to improve calculation of the temperature and oxidation of fuel rods during the period in which hot fuel rods are reflooded.

  5. Development and application of an asymmetric deformation model to describe the fuel rod behaviour during LOCA

    International Nuclear Information System (INIS)

    Chakraborty, A.K.; Schubert, J.D.

    1983-01-01

    For calculation of clad ballooning from single rod and rod bundle experiments a model considering the influences of azimuthal temperature gradients due to the existing eccentricity of the pellets has been developed. This model is based on the secondary creep model of Norton and on the concentric deformation model ending in cladding burst as proposed by F. Erbacher. The new model considers the azimuthal temperature differences along the cladding and the resulting differences in deformations. With this model, calculations of cladding burst deformations from single rod and rod bundle experiments are performed with good agreement

  6. Development of Cr Electroplated Cladding Tube for preventing Fuel-Cladding Chemical Interaction (FCCI)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jun Hwan; Woo, Je Woong; Kim, Sung Ho; Cheon, Jin Sik; Lee, Byung Oon; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Metal fuel has been selected as a candidate fuel in the SFR because of its superior thermal conductivity as well as enhanced proliferation resistance in connection with the pyroprocessing. However, metal fuel suffers eutectic reaction (Fuel Cladding Chemical Interaction, FCCI) with the fuel cladding made of stainless steel at reactor operating temperature so that cladding thickness gradually reduces to endanger reactor safety. In order to mitigate FCCI, barrier concept has been proposed between the fuel and the cladding in designing fuel rod. Regarding this, KAERI has initiated barrier cladding development to prevent interdiffusion process as well as enhance the SFR fuel performance. Previous study revealed that Cr electroplating has been selected as one of the most promising options because of its technical and economic viability. This paper describes the development status of the Cr electroplating technology for the usage of fuel rod in SFR. This paper summarizes the status of Cr electroplating technology to prevent FCCI in metal fuel rod. It has been selected for the ease of practical application at the tube inner surface. Technical scoping, performance evaluation and optimization have been carried out. Application to the tube inner surface and in-pile test were conducted which revealed as effective.

  7. IFPE/IFA-508 and 515, PCMI Behaviour of Thin Cladding Rods, JAERI and HRP

    International Nuclear Information System (INIS)

    2007-01-01

    Description: To measure the integrated response of UO 2 and its cladding to conditions associated with PCI, the Japan Atomic Energy Research Institute carried out a series of experiments in the Halden BWR. The experiment involved two major objectives. The first was to study the influence of rod design parameters on PCI. Diametral gap, wall cladding thickness, SiO 2 additive, and pellet grain size were used as design parameters. The second objective was to study the influence of pre-irradiation (i.e. burnup) on PCI. The maximum burnup attained in the experiment was 23 MWd/kgU. These research results can be applied to current BWR-type fuel rods. The tests were performed between April 1977 and March 1981

  8. Post test investigation of the single rod tests ESSI 1-11 on temperature escalation in PWR fuel rod simulators due to the Zircaloy/steam reaction

    International Nuclear Information System (INIS)

    Hagen, S.; Kapulla, H.; Malauschek, H.; Katanishi, S.

    1987-03-01

    This KfK-report describes the posttest investigation of the single rod tests ESSI-1 to ESSI-11. The objective of these tests was to investigate the temperature escalation behaviour of Zircaloy clad PWR-fuel rods in steam. The investigation of the temperature escalation is part of the program of out-of-pile experiments (CORA) performed within the frame work of the PNS Severe Fuel Damage Program. The experimental arrangement consisted of fuel rod simulator (central tungsten heater, UO 2 ring pellets and Zircaloy cladding), Zircaloy shroud and fiber ceramic insulation. The introductory test ESSI-1 to ESSI-3 were scoping tests designed to obtain information on the temperature escalation of zircaloy in steam. ESSI-4 to ESSI-8 were run with increasing heating rates to investigate the influence of the oxide layer thickness at the start of the escalation. ESSI-9 to ESSI-11 were performed to investigate the influence of the insulation thickness on the escalation behaviour. In these tests we also learned that the gap between removed shroud and insulation has a remarkable influence due to heat removal by convection in the gap. After the test the fuel rod simulator was embedded into epoxy and cut by a diamond saw. The cross sections were photographed and investigated by metalograph microscope, SEM and EMP examinations. (orig./GL) [de

  9. Fracture of Zircaloy cladding by interactions with uranium dioxide pellets in LWR fuel rods. Technical report 10

    International Nuclear Information System (INIS)

    Smith, E.; Ranjan, G.V.; Cipolla, R.C.

    1976-11-01

    Power reactor fuel rod failures can be caused by uranium dioxide fuel pellet-Zircaloy cladding interactions. The report summarizes the current position attained in a detailed theoretical study of Zircaloy cladding fracture caused by the growth of stress corrosion cracks which form near fuel pellet cracks as a consequence of a power increase after a sufficiently high burn-up. It is shown that stress corrosion crack growth in irradiated Zircaloy must be able to proceed at very low stress intensifications if uniform friction effects are operative at the fuel-cladding interface, when the interfacial friction coefficient is less than unity, when a symmetric distribution of fuel cracks exists, and when symmetric interfacial slippage occurs (i.e., ''uniform'' conditions). Otherwise, the observed fuel rod failures must be due to departures from ''uniform'' conditions, and a very high interfacial friction coefficient and particularly fuel-cladding bonding, are means of providing sufficient stess intensification at a cladding crack tip to explain the occurrence of cladding fractures. The results of the investigation focus attention on the necessity for reliable experimental data on the stress corrosion crack growth behavior of irradiated Zircaloy, and for further investigations on the correlation between local fuel-cladding bonding and stress corrosion cracking

  10. The effect of mechanical restraint on the deformation of Zircaloy cladding

    International Nuclear Information System (INIS)

    Jones, P.M.; Haste, T.J.

    1980-10-01

    Zircaloy cladding, deformed at temperatures postulated for loss-of-coolant accidents, can exhibit considerable ductility. The actual circumferential strain is governed by the temperature uniformity around the rod during the time at which the major part of the deformation occurs. If the bulges in neighbouring rods in a multi-rod array touch before rupture, and the array is large enough for the outer rods to restrain bulges rather than be pushed away by them, then the stress in such bulges drops. However the stress in adjacent axial regions of the cladding which have not contacted remains high and these continue to strain until they also interact, thus propagating the bulging axially. Meanwhile the non-contacted portions of the interacting bulges continue to strain slowly into the remaining sub-channels. Illustrative calculations suggest that the mechanical restraint of bulging cladding will only be effective in increasing sub-channel blockage when the failure strains are greater than 60-70%. This may occur with temperature differences between neighbouring rods of 10-25 0 C if the deformation process is thermally stabilised. (author)

  11. A model for predicting pellet-cladding interaction induced fuel rod failure, based on nonlinear fracture mechanics

    International Nuclear Information System (INIS)

    Jernkvist, L.O.

    1993-01-01

    A model for predicting pellet-cladding mechanical interaction induced fuel rod failure, suitable for implementation in finite element fuel-performance codes, is presented. Cladding failure is predicted by explicitly modelling the propagation of radial cracks under varying load conditions. Propagation is assumed to be due to either iodine induced stress corrosion cracking or ductile fracture. Nonlinear fracture mechanics concepts are utilized in modelling these two mechanisms of crack growth. The novelty of this approach is that the development of cracks, which may ultimately lead to fuel rod failure, can be treated as a dynamic and time-dependent process. The influence of cyclic loading, ramp rates and material creep on the failure mechanism can thereby be investigated. Results of numerical calculations, in which the failure model has been used to study the dependence of cladding creep rate on crack propagation velocity, are presented. (author)

  12. Characteristics and properties of cladding tubes for VVER-1000 higher Uranium content fuel rods

    International Nuclear Information System (INIS)

    Peregud, M.; Markelov, A.; Novikov, V.; Gusev, A.; Konkov, V.; Pimenov, Y.; Agapitov, V.; Shtutsa, M.

    2009-01-01

    To improve the fuel cycle economics and to further increase the VVER fuel usability the work programme is under way to design novel improved fuel, fuel rods and fuel assemblies. Longer FA operation time that is needed to increase the fuel burnup and the related design developments of novel fuel assemblies resulted not only in changing types and sizes of Zirconium items and fuel assembly components but also altered the requirements placed on their technical characteristics. To use fuel rods having a larger charge of fuel, to improve their behaviour in LOCA, to reduce fuel rod damage ability during assembling the work was carried out to perfect the characteristics of both the cladding (reduced wall thickness and more rigid tolerances for geometry) and its material. To meet the more rigid requirements for the geometry dimensions of cladding tubes an improved process flow sheet has been designed and employed for their fabrication and also the finishing treatment of tube surfaces has been improved. The higher and stable properties of the cladding materials were managed through using the special purity in terms of Hafnium Zirconium (not higher than 100 ppm Hf) as a base of the E110 alloy and maintaining within the valid specifications for the alloy the optimized contents of Oxygen and Iron at the levels of (600 - 990) ppm and (250 - 700) ppm, respectively. The work was under way in 2004 - 2008 years; during this period the technology and materials science solutions were mastered that were phased-in introduced into the production of the cladding tubes for the fuels loaded into the of the Kalinin NPP Unit 1

  13. Axial distribution of deformation in the cladding of pressurized water reactor fuel rods in a loss-of-coolant accident

    International Nuclear Information System (INIS)

    Rose, K.M.; Mann, C.A.; Hindle, E.D.

    1979-01-01

    In the event of a loss-of-coolant accident in a pressurized water reactor, the cladding of the fuel rods would undergo a temperature excursion while being subject to tensile hoop stress. The deformation behavior of 470-mm lengths of Zircaloy-4 fuel cladding has been studied experimentally; under a range of stress levels in the high-alpha range of zirconium (600 to 850 0 C), diametral strains of up to 70% were observed over the greater part of their length. A negative-feedback mechanism is suggested, based on the reduction of secondary creep rate following cooling by enhanced heat loss at swelling areas. An approximate analysis based on this mechanism was found to be in reasonable agreement with the experimental results. A computer modeling code is being developed to predict cladding deformation under realistic conditions

  14. Axial distribution of deformation in the cladding of pressurized water reactor fuel rods in a loss-of-coolant accident

    Energy Technology Data Exchange (ETDEWEB)

    Rose, K.M.; Mann, C.A.; Hindle, E.D.

    1979-12-01

    In the event of a loss-of-coolant accident in a pressurized water reactor, the cladding of the fuel rods would undergo a temperature excursion while being subject to tensile hoop stress. The deformation behavior of 470-mm lengths of Zircaloy-4 fuel cladding has been studied experimentally; under a range of stress levels in the high-alpha range of zirconium (600 to 850/sup 0/C), diametral strains of up to 70% were observed over the greater part of their length. A negative-feedback mechanism is suggested, based on the reduction of secondary creep rate following cooling by enhanced heat loss at swelling areas. An approximate analysis based on this mechanism was found to be in reasonable agreement with the experimental results. A computer modeling code is being developed to predict cladding deformation under realistic conditions.

  15. Analysis of the Behavior of CAREM-25 Fuel Rods Using Computer Code BACO

    International Nuclear Information System (INIS)

    Estevez, Esteban; Markiewicz, Mario; Marino, Armando

    2000-01-01

    The thermo-mechanical behavior of a fuel rod subjected to irradiation is a complex process, on which a great quantity of interrelated physical-chemical phenomena are coupled.The code BACO simulates the thermo-mechanical behavior and the evolution of fission gases of a cylindrical rod in operation.The power history of fuel rods, arising from neutronic calculations, is the program input.The code calculates, among others, the temperature distribution and the principal stresses in the pellet and cladding, changes in the porosity and restructuring of pellet, the fission gases release, evolution of the internal gas pressure.In this work some of design limits of CAREM-25's fuel rods are analyzed by means of the computer code BACO.The main variables directly related with the integrity of the fuel rod are: Maximum temperature of pellet; Cladding hoop stresses; Gases pressure in the fuel rod; Cladding axial and radial strains, etc.The analysis of results indicates that, under normal operation conditions, the maximum fuel pellet temperature, cladding stresses, pressure of gases at end of life, etc, are below the design limits considered for the fuel rod of CAREM-25 reactor

  16. Evaluation of LWR fuel rod behavior under operational transient conditions

    International Nuclear Information System (INIS)

    Nakamura, M.; Hiramoto, K.; Maru, A.

    1984-01-01

    To evaluate the effects of fission gas flow and diffusion in the fuel-cladding gap on fuel rod thermal and mechanical behaviors in light water reactor (LWR) fuel rods under operational transient conditions, computer sub-programs which can calculate the gas flow and diffusion have been developed and integrated into the LWR fuel rod performance code BEAF. This integrated code also calculates transient temperature distribution in the fuel-pellet and cladding. The integrated code was applied to an analysis of Inter Ramp Project data, which showed that by taking into account the gas flow and diffusion effects, the calculated cladding damage indices predicted for the failed rods in the ramp test were consistent with iodine-SCC (Stress Corrosion Cracking) failure conditions which were obtained from out-of-reactor pressurized tube experiments with irradiated Zircaloy claddings. This consistency was not seen if the gas flow and diffusion effects were neglected. Evaluation were also made for the BWR 8x8 RJ fuel rod temperatures under power ramp conditions. (orig.)

  17. Calculation of hydrogen and oxygen uptake in fuel rod cladding during severe accidents using the integral diffusion method -- Preliminary design report

    International Nuclear Information System (INIS)

    Siefken, L.J.

    1999-01-01

    Preliminary designs are described for models of hydrogen and oxygen uptake in fuel rod cladding during severe accidents. Calculation of the uptake involves the modeling of seven processes: (1) diffusion of oxygen from the bulk gas into the boundary layer at the external cladding surface, (2) diffusion from the boundary layer into the oxide layer, (3) diffusion from the inner surface of the oxide layer into the metallic part of the cladding, (4) uptake of hydrogen in the event that the cladding oxide layer is dissolved in a steam-starved region, (5) embrittlement of cladding due to hydrogen uptake, (6) cracking of cladding during quenching due to its embrittlement and (7) release of hydrogen from the cladding after cracking of the cladding. An integral diffusion method is described for calculating the diffusion processes in the cladding. Experimental results are presented that show a rapid uptake of hydrogen in the event of dissolution of the oxide layer and a rapid release of hydrogen in the event of cracking of the oxide layer. These experimental results are used as a basis for calculating the rate of hydrogen uptake and the rate of hydrogen release. The uptake of hydrogen is limited to the equilibrium solubility calculated by applying Sievert's law. The uptake of hydrogen is an exothermic reaction that accelerates the heatup of a fuel rod. An embrittlement criteria is described that accounts for hydrogen and oxygen concentration and the extent of oxidation. A design is described for implementing the models for hydrogen and oxygen uptake and cladding embrittlement into the programming framework of the SCDAP/RELAP5 code. A test matrix is described for assessing the impact of the proposed models on the calculated behavior of fuel rods in severe accident conditions. This report is a revision and reissue of the report entitled; ''Preliminary Design Report for Modeling of Hydrogen Uptake in Fuel Rod Cladding During Severe Accidents.''

  18. Fuel rod failure detection method and system

    International Nuclear Information System (INIS)

    Assmann, H.; Janson, W.; Stehle, H.; Wahode, P.

    1975-01-01

    The inventor claims a method for the detection of a defective fuel rod cladding tube or of inleaked water in the cladding tube of a fuel rod in the fuel assembly of a pressurized-water reactor. The fuel assembly is not disassembled but examined as a whole. In the examination, the cladding tube is heated near one of its two end plugs, e.g. with an attached high-frequency inductor. The water contained in the cladding tube evaporates, and steam bubbles or a condensate are detected by the ultrasonic impulse-echo method. It is also possible to measure the delay of the temperature rise at the end plug or to determine the cooling energy required to keep the end plug temperature stable and thus to detect water ingression. (DG/AK) [de

  19. Some aspects of the utilization of zicaloy and austenitic steel as cladding material for PWR reactor fuel rods

    International Nuclear Information System (INIS)

    Teixeira e Silva, A.; Perrotta, J.A.

    1985-01-01

    The behaviour under irradiation of fuel rods for light water reactors was simulated by using fuel performance codes. Two types of cladding were analyzed: zircaloy and austenitic stainless steel. The fuel performance codes, originally made for zircaloy cladding, were adapted for austenitic stainless steel. The simulation results for the two types of cladding are presented, compared and discussed. (F.E.) [pt

  20. Analysis of Double-encapsulated Fuel Rods

    Energy Technology Data Exchange (ETDEWEB)

    Hales, Jason Dean [Idaho National Laboratory; Medvedev, Pavel G [Idaho National Laboratory; Novascone, Stephen Rhead [Idaho National Laboratory; Perez, Danielle Marie [Idaho National Laboratory; Williamson, Richard L [Idaho National Laboratory

    2014-09-01

    In an LWR fuel rod, the cladding encapsulates the fuel, contains fission products, and transfers heat directly to the water coolant. In some situations, it may be advantageous to separate the cladding from the coolant through use of a secondary cladding or capsule. This may be done to increase confidence that the fuel or fission products will not mix with the coolant, to provide a mechanism for controlling the rod temperature, or to place multiple experimental rodlets within a single housing. With an axisymmetric assumption, it is possible to derive closed-form expressions for the temperature profile in a fuel rod using radially-constant thermal conductivity in the fuel. This is true for both a traditional fuel-cladding rod and a double-encapsulated fuel (fuel, cladding, capsule) configuration. Likewise, it is possible to employ a fuel performance code to analyse both a traditional and a double-encapsulated fuel. In the case of the latter, two sets of gap heat transfer conditions must be imposed. In this work, we review the equations associated with radial heat transfer in a cylindrical system, present analytic and computational results for a postulated power and gas mixture history for IFA-744, and describe the analysis of the AFC-2A, 2B metallic fuel alloy experiments at the Advanced Test Reactor, including the effect of a release of fission products into the cladding-capsule gap. The computational results for these two cases were obtained using BISON, a fuel performance code under development at Idaho National Laboratory.

  1. Effects of pellet-to-cladding gap design parameters on the reliability of high burnup PWR fuel rods under steady state and transient conditions

    International Nuclear Information System (INIS)

    Tas, Fatma Burcu; Ergun, Sule

    2013-01-01

    Highlights: • Fuel performance of a typical Pressurized Water Reactor rod is analyzed. • Steady state fuel rod behavior is examined to see the effects of pellet to cladding gap thickness and gap gas pressure. • Transient fuel rod behavior is examined to see the effects of pellet to cladding gap thickness and gap gas pressure. • The optimum pellet to cladding gap thickness and gap gas pressure values of the simulated fuel are determined. • The effects of pellet to cladding gap design parameters on nuclear fuel reliability are examined. - Abstract: As an important improvement in the light water nuclear reactor operations, the nuclear fuel burnup rate is increased in recent decades and this increase causes heavier duty for the nuclear fuel. Since the high burnup fuel is exposed to very high thermal and mechanical stresses and since it operates in an environment with high radiation for about 18 month cycles, it carries the risk of losing its integrity. In this study; it is aimed to determine the effects of pellet–cladding gap thickness and gap pressure on reliability of high burnup nuclear fuel in Pressurized Water Reactors (PWRs) under steady state operation conditions and suggest optimum values for the examined parameters only and validate these suggestions for a transient condition. In the presented study, fuel performance was analyzed by examining the effects of pellet–cladding gap thickness and gap pressure on the integrity of high burnup fuels. This work is carried out for a typical Westinghouse type PWR fuel. The steady state conditions were modeled and simulated with FRAPCON-3.4a steady state fuel performance code and the FRAPTRAN-1.4 fuel transient code was used to calculate transient fuel behavior. The analysis included the changes in the important nuclear fuel design limitations such as the centerline temperature, cladding stress, strain and oxidation with the change in pellet–cladding gap thickness and initial pellet–cladding gap gas

  2. Temperature escalation in PWR fuel rod simulator bundles due to the zircaloy/steam reaction: Post test investigations of bundle test ESBU-2A

    International Nuclear Information System (INIS)

    Hagen, S.; Kapulla, H.; Malauschek, H.; Wallenfels, K.P.; Buescher, B.

    1986-11-01

    This KfK report describes the post test investigation of bundle experiment ESBU-2a. ESBU-2a was the second of two bundle tests on the temperature escalation of zircaloy clad fuel rods. The investigation of the temperature escalation is part of the program of out-of-pile experiments performed within the frame work of the PNS-Severe Fuel Damage program. The bundle was composed of a 3x3 fuel rod array of our fuel rod simulators (central tungsten heater, UO 2 -ring pellet and zircaloy cladding). The length was 0.4 meter. The bundle was heated to a maximum temperature of 2175 0 C. Molten cladding which dissolved part of the UO 2 pellets and slumped away from the already oxidized cladding formed a lump in the lower part of the bundle. After the test the bundle was embedded in epoxy and sectioned with a diamand saw, in the region of the refrozen melt. The cross sections were investigated by metallographic examination. The refrozen (U,Zr,O) melt consists variously of three phases with increasing oxygen content (metallic α-Zry, metallic (U,Zr) alloy and a (U,Zr)O 2 mixed oxide), two phases (α-Zry, (U,Zr)O 2 mixed oxide), or one phase ((U,Zr)O 2 mixed oxide). The cross sections show the increasing oxidation of the cladding with increasing elevation (temperature). A strong azimuthal dependency of the oxidation is found. In regions where the initial oxidized cladding is contacted by the melt one can recognize the interaction between the metallic melt and ZrO 2 of the cladding. Oxygen is taken away from the ZrO 2 . If the melt is in direct contact with steam a relatively well defined oxide layer is formed. (orig.) [de

  3. Adaptation of fuel code for light water reactor with austenitic steel rod cladding

    International Nuclear Information System (INIS)

    Gomes, Daniel de Souza; Silva, Antonio Teixeira; Giovedi, Claudia

    2015-01-01

    Light water reactors were used with steel as nuclear fuel cladding from 1960 to 1980. The high performance proved that the use of low-carbon alloys could substitute the current zirconium alloys. Stainless steel is an alternative that can be used as cladding. The zirconium alloys replaced the steel. However, significant experiences in-pile occurred, in commercial units such as Haddam Neck, Indian Point, and Yankee experiences. Stainless Steel Types 347 and 348 can be used as cladding. An advantage of using Stainless Steel was evident in Fukushima when a large number of hydrogens was produced at high temperatures. The steel cladding does not eliminate the problem of accumulating free hydrogen, which can lead to a risk of explosion. In a boiling water reactor, environments easily exist for the attack of intergranular corrosion. The Stainless Steel alloys, Types 321, 347, and 348, are stabilized against attack by the addition of titanium, niobium, or tantalum. The steel Type 348 is composed of niobium, tantalum, and cobalt. Titanium preserves type 321, and niobium additions stabilize type 347. In recent years, research has increased on studying the effects of irradiation by fast neutrons. The impact of radiation includes changes in flow rate limits, deformation, and ductility. The irradiation can convert crystalline lattices into an amorphous structure. New proposals are emerging that suggest using a silicon carbide-based fuel rod cladding or iron-chromium-aluminum alloys. These materials can substitute the classic zirconium alloys. Once the steel Type 348 was chosen, the thermal and mechanical properties were coded in a library of functions. The fuel performance codes contain all features. A comparative analysis of the steel and zirconium alloys was made. The results demonstrate that the austenitic steel alloys are the viable candidates for substituting the zirconium alloys. (author)

  4. Adaptation of fuel code for light water reactor with austenitic steel rod cladding

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, Daniel de Souza; Silva, Antonio Teixeira, E-mail: dsgomes@ipen.br, E-mail: teixeira@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Giovedi, Claudia, E-mail: claudia.giovedi@labrisco.usp.br [Universidade de Sao Paulo (POLI/USP), Sao Paulo, SP (Brazil). Lab. de Analise, Avaliacao e Gerenciamento de Risco

    2015-07-01

    Light water reactors were used with steel as nuclear fuel cladding from 1960 to 1980. The high performance proved that the use of low-carbon alloys could substitute the current zirconium alloys. Stainless steel is an alternative that can be used as cladding. The zirconium alloys replaced the steel. However, significant experiences in-pile occurred, in commercial units such as Haddam Neck, Indian Point, and Yankee experiences. Stainless Steel Types 347 and 348 can be used as cladding. An advantage of using Stainless Steel was evident in Fukushima when a large number of hydrogens was produced at high temperatures. The steel cladding does not eliminate the problem of accumulating free hydrogen, which can lead to a risk of explosion. In a boiling water reactor, environments easily exist for the attack of intergranular corrosion. The Stainless Steel alloys, Types 321, 347, and 348, are stabilized against attack by the addition of titanium, niobium, or tantalum. The steel Type 348 is composed of niobium, tantalum, and cobalt. Titanium preserves type 321, and niobium additions stabilize type 347. In recent years, research has increased on studying the effects of irradiation by fast neutrons. The impact of radiation includes changes in flow rate limits, deformation, and ductility. The irradiation can convert crystalline lattices into an amorphous structure. New proposals are emerging that suggest using a silicon carbide-based fuel rod cladding or iron-chromium-aluminum alloys. These materials can substitute the classic zirconium alloys. Once the steel Type 348 was chosen, the thermal and mechanical properties were coded in a library of functions. The fuel performance codes contain all features. A comparative analysis of the steel and zirconium alloys was made. The results demonstrate that the austenitic steel alloys are the viable candidates for substituting the zirconium alloys. (author)

  5. FRACAS: a subcode for the analysis of fuel pellet-cladding mechanical interaction

    International Nuclear Information System (INIS)

    Bohn, M.P.

    1977-04-01

    This report describes FRACAS (Fuel Rod and Cladding Analysis Subcode), a computer code which performs the mechanical analysis in the FRAP fuel rod codes. At each loadstep, FRACAS obtains a complete elastic-plastic-creep solution for the stresses, strains, and displacements in the fuel rod cladding. The cladding is modeled as a thin cylindrical shell with prescribed temperature, pressures, and radial displacement of the inside surface. The displacement of the fuel pellets is assumed to be due to thermal gradients only. Three different regimes of pellet-cladding mechanical interaction are considered: (a) open gap, (b) closed gap, and (c) trapped stack. Both transient and steady state creep calculations are performed. The capabilities of the code are illustrated by an example problem, and comparisons are made with data obtained from two experimental fuel rods

  6. Mechanical behaviour of PWR fuel rods during intermediate storage

    International Nuclear Information System (INIS)

    Bouffioux, P.; Dalmas, R.; Bernaudat, C.

    2000-01-01

    EDF, which owns the irradiated fuel coming from its NPPs, has initiated studies regarding the mechanical behaviour of a fuel rod and the integrity of its cladding, in the case where the spent fuel is stored for a significant duration. During the phases following in-reactor irradiation (ageing in a water-pool, transport and intermediate storage), many phenomena, which are strongly coupled, may influence the cladding integrity: - residual power and temperature decay; - helium production and release in the free volume of the rod (especially for MOX fuel); - fuel column swelling; - cladding creep-out under the inner gas pressure of the fuel rod; - metallurgical changes due to high temperatures during transportation. In parallel, the quantification of the radiological risk is based on the definition of a cladding integrity criterion. Up to now, this criterion requires that the clad hoop strain due to creep-out does not exceed 1%. A more accurate criterion is being investigated. The study and modelling of all the phenomena mentioned above are included in a R and D programme. This programme also aims at redefining the cladding integrity criterion, which is assumed to be too conservative. The R and D programme will be presented. In order to predict the overall behaviour of the rod during the intermediate storage phases, the AVACYC code has been developed. It includes the models developed in the R and D programme. The input data of the AVACYC code are provided by the results of in-reactor rod behaviour simulations, using the thermal-mechanical CYRANO3 code. Its main results are the evolution vs. time of hoop stresses in the cladding, rod internal pressure and cladding hoop strains. Chained CYRANO-AVACYC calculations have been used to simulate the behaviour of MOX fuel rods irradiated up to 40 GWd/t and stored under air during 100 years, or under water during 50 years. For such fuels, where the residual power remains high, we show that a large part of the cladding strain

  7. Behavior of four PWR rods subjected to a simulated loss-of-coolant accient in the power burst facility

    International Nuclear Information System (INIS)

    Cook, T.F.; Hagrman, D.L.; Sepold, L.K.

    1978-01-01

    Cladding deformation characteristics resulting from the first nuclear blowdown tests (LOC-11) conducted in the Power Burst Facility (PBF) are emphasized in this paper. The objective of the LOC-11 tests was to obtain data on the thermal, mechanical, and materials behavior of pressurized and unpressurized fuel rods when exposed to a blowdown similiar to that expected in a pressurized water reactor (PWR) during a hypothesized double-ended cold-leg break. The test hardware consisted of four separately shrouded fresh fuel rods of PWR 15 x 15 design. Initial plenum pressures ranged from atmospheric to 4.8 MPa (representative of end-of-life). During LOC-11C, the four fuel rods were subjected to 6.5 hours of nuclear operation at approximately 67 kW/m average rod power to cause decay heat build-up. Just before the start of blowdown, cladding surface temperatures were about 620 K and fuel centerline temperatures were in the 2500 to 2600 K range. During the 30-second blowdown transient, CHF occurred 2 seconds after initiation. Fuel centerline temperature dropped continuously, while cladding surface temperatures increased. Maximum cladding temperatures of 1030 to 1050 K occurred 15 seconds into the transient. Posttest destructive examination revealed cladding microstructures and oxide thicknesses consistent with the measured cladding temperatures. The cladding surface thermocouples did not appreciably affect cladding temperature distributuion (fin cooling effect) in the vicinity of the thermocouples

  8. Hydraulic burst tests at elevated temperatures on Zircaloy cladding from fuel rods irradiated in the Winfrith SGHWR

    International Nuclear Information System (INIS)

    Garlick, A.; Hindmarch, P.

    1980-09-01

    Closed-end hydraulic burst tests have been carried out at 613K on lengths of cladding cut from fuel rods that had been irradiated in the SGHWR to 25 n/m 2 . The effects of reactor exposure on the mechanical properties of the Zircaloy cladding, initially in the stress-relieved and fully recrystallised conditions, have been evaluated from measurements of the 0.2% proof stress, the ultimate burst stress, the total circumferential elongation and the reduction in wall thickness at fracture. It is shown that after irradiation, the measured strength properties of stress-relieved cladding remained higher than for that in the fully recrystallised condition, although the large differences observed before irradiation were considerably reduced. The irradiation-induced increase in proof stress measured during these tests was compared with US results from uniaxial tensile tests and, after correcting for the effect of stress-ratio, it is concluded that close agreement exists between the two sets of data for Zircaloy in the fully recrystallised condition. In contrast, the agreement for stress-relieved Zircaloy is less good, although the maximum increase in proof stress after high neutron doses for this material is similar for data from the two sources. After irradiation, the ductility of fully recrystallised Zircaloy remained higher than that of stress-relieved material and there was no evidence to suggest that a serious loss of ductility had occurred for Zircaloy in either condition of heat-treatment as a result of reactor exposure. (author)

  9. IFPE/IFA-432, Fission Gas Release, Mechanical Interaction BWR Fuel Rods, Halden

    International Nuclear Information System (INIS)

    Turnbull, J.A.

    1996-01-01

    Description: It contains data from experiments that have been performed at the IFE/OECD Halden Reactor Project, available for use in fuel performance studies. It covers experiments on thermal performance, fission product release, clad properties and pellet clad mechanical interaction. It includes also experimental data relevant to high burn-up behaviour. IFA-432: Measurements of fuel temperature response, fission gas release and mechanical interaction on BWR-type fuel rods up to high burn-ups. The assembly featured several variations in rod design parameters, including fuel type, fuel/cladding gap size, fill gas composition (He and Xe) and fuel stability. It contained 6 BWR-type fuel rods with fuel centre thermocouples at two horizontal planes, rods were also equipped with pressure transducers and cladding extensometers. Only data from 6 rods are compiled here

  10. Design of cladding rods-assisted depressed-core few-mode fibers with improved modal spacing

    Science.gov (United States)

    Han, Jiawei; Zhang, Jie

    2018-03-01

    This paper investigates the design details of cladding rods-assisted (CRA) depressed-core (DC) few-mode fibers (FMFs) that feature more equally spaced linearly polarized (LP) modal effective indices, suitable for high-spatial-density weakly-coupled mode-division multiplexing systems. The influences of the index profile of cladding rods on LP mode-resolved effective index, bending sensitivity, and effective area Aeff, are numerically described. Based on the design considerations of LP modal Aeff-dependent spatial efficiency and LP modal bending loss-dependent robustness, the small LP21-LP02 and LP22-LP03 modal spacing limitations, encountered in state-of-the-art weakly-coupled step-index FMFs, have been substantially improved by at least 25%. In addition, the proposed CRA DC FMFs also show sufficiently large effective areas (in excess of 110 μm2) for all guided LP modes, which are expected to exhibit good nonlinear performance.

  11. The Effect of Peak Temperatures and Hoop Stresses on Hydride Reorientations of Zirconium Alloy Cladding Tubes under Interim Dry Storage Condition

    International Nuclear Information System (INIS)

    Cha, Hyun Jin; Jang, Ki Nam; Kim, Kyu Tae

    2016-01-01

    In this study, the effect of peak temperatures and hoop tensile stresses on hydride reorientation in cladding was investigated. It was shown that the 250ppm-H specimens generated larger radial hydride fractions and longer radial hydrides than the 500ppm-H ones. The precipitated hydride in radial direction severely degrades mechanical properties of spent fuel rod. Hydride reorientation is related to cladding material, cladding temperature, hydrogen contents, thermal cycling, hoop stress and cooling rate. US NRC established the regulation on cladding temperature during the dry storage, which is the maximum fuel cladding temperature should not exceed 400 .deg. C for all fuel burnups under normal conditions of storage. However, if it is proved that the best estimate cladding hoop stress is equal to or less than 90MPa for the temperature limit proposed, a higher short-term temperature limit is allowed for low burnup fuel. In this study, 250ppm and 500ppm hydrogen-charged Zr-Nb alloy cladding tubes were selected to evaluate the effect of peak temperatures and hoop tensile stresses on the hydride reorientation during the dry storage. In order to evaluate threshold stresses in relation to various peak temperatures, four peak temperatures of 250, 300, 350, and 400 .deg. C and three tensile hoop stresses of 80, 100, 120MPa were selected.

  12. Modeling of the PWR fuel mechanical behaviour and particularly study of the pellet-cladding interaction in a fuel rod

    International Nuclear Information System (INIS)

    Hourdequin, N.

    1995-05-01

    In Pressurized Water Reactor (PWR) power plants, fuel cladding constitutes the first containment barrier against radioactive contamination. Computer codes, developed with the help of a large experimental knowledge, try to predict cladding failures which must be limited in order to maintain a maximal safety level. Until now, fuel rod design calculus with unidimensional codes were adequate to prevent cladding failures in standard PWR's operating conditions. But now, the need of nuclear power plant availability increases. That leads to more constraining operating condition in which cladding failures are strongly influenced by the fuel rod mechanical behaviour, mainly at high power level. Then, the pellet-cladding interaction (PCI) becomes important, and is characterized by local effects which description expects a multidimensional modelization. This is the aim of the TOUTATIS 2D-3D code, that this thesis contributes to develop. This code allows to predict non-axisymmetric behaviour too, as rod buckling which has been observed in some irradiation experiments and identified with the help of TOUTATIS. By another way, PCI is influenced by under irradiation experiments and identified with the help of TOUTATIS which includes a densification model and a swelling model. The latter can only be used in standard operating conditions. However, the processing structure of this modulus provides the possibility to include any type of model corresponding with other operating conditions. In last, we show the result of these fuel volume variations on the cladding mechanical conditions. (author). 25 refs., 89 figs., 2 tabs., 12 photos., 5 appends

  13. Fission reactor control rod

    International Nuclear Information System (INIS)

    Irie, Tomoo.

    1991-01-01

    The present invention concerns a control rod in a PWR type reactor. A control rod has an inner cladding tube and an outer cladding tube disposed coaxially, and a water draining hole is formed at the inside of the inner cladding tube. Neutron absorbers are filled in an annular gap between the outer cladding tube and the inner cladding tube. The water draining hole opens at the lower end thereof to the top end of the control rod and at the upper end thereof to the side of the upper end plug of the control rod. If the control rod is dropped to a control rod guide thimble for reactor scram, coolants from the control rod guide thimble are flown from the lower end of the water draining hole and discharged from the upper end passing through the water draining hole. In this way, water from the control rod guide thimble is removed easily when the control rod is dropped. Further, the discharging amount of water itself is reduced by the provision of the water draining hole. Accordingly, sufficient control rod dropping speed can be attained. (I.N.)

  14. Eutectic reaction analysis between TRU-50%Zr alloy fuel and HT-9 cladding, and temperature prediction of eutectic reaction under steady-state

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Woan; Lee, Byoung Oon; Lee, Bong Sang; Park, Won Seok

    2001-02-01

    Blanket fuel assembly for HYPER contains a bundle of pins arrayed in triangular pitch, which has hexagonal bundle structure. The reference blanket fuel pin consists of the fuel slug of TRU-50wt%Zr alloy and the cladding material of ferritic martensite steel, HT-9. Chemical interaction between fuel slug and cladding is one of the major concerns in metallic fuel rod design. The contact of metallic fuel slug and stainless steel cladding in a fuel rod forms a complex multi-component diffusion couple at elevated temperatures. The potential problem of inter-diffusion of fuel and cladding components is essentially two-fold weakening of cladding mechanical strength due to the formation of diffusion zones in the cladding, and the formation of comparatively low melting point phases in the fuel/cladding interface to develop eutectic reaction. The main components of fuel slug are composed of zirconium alloying element in plutonium matrix, including neptunium, americium and uranium additionally. Therefore basic eutectic reaction change of Pu-Fe binary system can be assessed, while it is estimated how much other elements zirconium, uranium, americium and neptunium influence on plutonium phase stability. Afterwards it is needed that eutectic reaction is verified through experimental necessarily.

  15. Eutectic reaction analysis between TRU-50%Zr alloy fuel and HT-9 cladding, and temperature prediction of eutectic reaction under steady-state

    International Nuclear Information System (INIS)

    Hwang, Woan; Lee, Byoung Oon; Lee, Bong Sang; Park, Won Seok

    2001-02-01

    Blanket fuel assembly for HYPER contains a bundle of pins arrayed in triangular pitch, which has hexagonal bundle structure. The reference blanket fuel pin consists of the fuel slug of TRU-50wt%Zr alloy and the cladding material of ferritic martensite steel, HT-9. Chemical interaction between fuel slug and cladding is one of the major concerns in metallic fuel rod design. The contact of metallic fuel slug and stainless steel cladding in a fuel rod forms a complex multi-component diffusion couple at elevated temperatures. The potential problem of inter-diffusion of fuel and cladding components is essentially two-fold weakening of cladding mechanical strength due to the formation of diffusion zones in the cladding, and the formation of comparatively low melting point phases in the fuel/cladding interface to develop eutectic reaction. The main components of fuel slug are composed of zirconium alloying element in plutonium matrix, including neptunium, americium and uranium additionally. Therefore basic eutectic reaction change of Pu-Fe binary system can be assessed, while it is estimated how much other elements zirconium, uranium, americium and neptunium influence on plutonium phase stability. Afterwards it is needed that eutectic reaction is verified through experimental necessarily

  16. SEFLEX - fuel rod simulator effects in flooding experiments. Pt. 2

    International Nuclear Information System (INIS)

    Ihle, P.; Rust, K.

    1986-03-01

    This report presents typical data and a limited heat transfer analysis from unblocked bundle reflood tests of an experimental thermal-hydraulic program. Full-length bundles of 5 x 5 fuel rod simulators having a gas-filled gap between the Zy cladding and the alumina pellets were tested in the test rig designed for the earlier Flooding Experiments with Blocked Arrays (FEBA-program). The 5 x 5 FEBA rod bundle tests were performed with gapless heater rods. These rods have a close thermal contact between the stainless steel cladding and the electric insulation material. A comparison of the SEFLEX data with the reference data of FEBA obtained under identical initial and reflood conditions shows the influence of different fuel rod simulators on the thermal-hydraulic behavior during forced feed bottom reflooding of unblocked and blocked arrays. Compared to bundles of gapless rods, bundles of rods with Zy claddings and a gas filled gap between claddings and pellets, which more closely represent the features that exist in an actual fuel rod geometry, produced higher quench front velocities, enhanced removal of stored heat in the rods, reduced peak cladding temperatures, increased grid spacer effects and absolutely unproblematic coolability of 90 percent blockages with bypass. The data offer the opportunity for further validation of computer codes to make realistic predictions of safety margins during a LOCA in a PWR. (orig./HP) [de

  17. SEFLEX fuel rod simulator effects in flooding experiments. Pt. 3

    International Nuclear Information System (INIS)

    Ihle, P.; Rust, K.

    1986-03-01

    This report presents typical data and a limited heat transfer analysis from blocked bundle reflood tests of an experimental thermal-hydraulic program. Full-length bundles of 5x5 fuel rod simulators having a gas-filled gap between the Zy cladding and the alumina pellets were tested in the test rig designed for the earlier Flooding Experiments with Blocked Arrays (FEBA-program). The 5x5 FEBA rod bundle tests were performed with gapless heater rods. These rods have a close thermal contact between the stainless steel cladding and the electric insulation material. A comparison of the SEFLEX data with the reference data of FEBA obtained under identical initial and reflood conditions shows the influence of different fuel rod simulators on the thermal-hydraulic behavior during forced feed bottom reflooding of unblocked and blocked arrays. Compared to bundles of gapless rods, bundles of rods with Zy claddings and a gas filled gap between claddings and pellets, which more closely represent the features that exist in an actual fuel rod geometry, produced higher quench front velocities, enhanced removal of stored heat in the rods, reduced peak cladding temperatures, increased grid spacer effects and absolutely unproblematic coolability of 90 percent blockages with bypass. The data offer the opportunity for further validation of computer codes to make realistic predictions of safety margins during a LOCA in a PWR. (orig./HP) [de

  18. The fuel-cladding interfacial friction coefficient in water-cooled reactor fuel rods

    International Nuclear Information System (INIS)

    Smith, E.

    1979-01-01

    A central problem in the development of cladding failure criteria and of effective operational, design or material remedies is to know whether the cladding stress is enhanced significantly near cladding ridges, pellet chips or fuel pellet cracks; the latter may also be coincident with cladding ridges at pellet-pellet interfaces. As regards the fuel pellet crack source of cladding stress concentration, the magnitude of the uranium dioxide-Zircaloy interfacial friction coefficient μ governs the magnitude and distribution of the enhanced cladding stress. Considerable discussion, particularly at a Post-Conference Seminar associated with the SMIRT 4 Conference, has focussed on the value of μ, the author taking the view that it is unlikely to be large (< 0.5). The reasoning behind this view is as follows. A fuel pellet should fracture during a power ramp when the tensile hoop stress within the pellet exceeds the fuel's fracture stress. Since the preferred position for a fuel pellet crack to form is at the fuel-cladding interface midway between existing fuel cracks, where the interfacial shear stress changes sign, the pellet segment size after a power ramp provides a limit to the magnitude of the interfacial shear stresses and consequently to the value of μ. With this argument as a basis, the author's early work used the Gittus fuel rod model, in which there is a symmetric distribution of fuel pellet cracks and symmetric interfacial slippage, to show that μ < 0.5 if it is assumed that the average hoop stress within the cladding attains yield levels. It was therefore suggested that a high interfacial friction coefficient is unlikely to be operative during a power ramp; this result was used to support the view that interfacial friction effects do not play a dominant role in stress corrosion crack formation within the cladding. (orig.)

  19. BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

    Energy Technology Data Exchange (ETDEWEB)

    Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-30

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

  20. Analysis of fuel rod behaviour within a rod bundle of a pressurized water reactor under the conditions of a loss of coolant accident (LOCA) using probabilistic methodology

    International Nuclear Information System (INIS)

    Sengpiel, W.

    1980-12-01

    The assessment of fuel rod behaviour under PWR LOCA conditions aims at the evaluation of the peak cladding temperatures and the (final) maximum circumferential cladding strains. Moreover, the estimation of the amount of possible coolant channel blockages within a rod bundle is of special interest, as large coplanar clad strains of adjacent rods may result in strong local reductions of coolant channel areas. Coolant channel blockages of large radial extent may impair the long-term coolability of the corresponding rods. A model has been developed to describe these accident consequences using probabilistic methodology. This model is applied to study the behaviour of fuel rods under accident conditions following the double-ended pipe rupture between collant pump and pressure vessel in the primary system of a 1300 MW(el)-PWR. Specifically a rod bundle is considered consisting of 236 fuel rods, that is subjected to severe thermal and mechanical loading. The results obtained indicate that plastic clad deformations with circumferential clad strains of more than 30% cannot be excluded for hot rods of the reference bundle. However, coplanar coolant channel blockages of significant extent seem to be probable within that bundle only under certain boundary conditions which are assumed to be pessimistic. (orig./RW) [de

  1. The improvement of control rod in experimental fast reactor JOYO. The development of a sodium bonded type control rod

    Energy Technology Data Exchange (ETDEWEB)

    Soga, T.; Miyakawa, S.; Mitsugi, T. [Japan Nuclear Cycle Development Inst., Oarai Engineering Center, Irradiation Center, Irradiation and Administration Section, Oarai, Ibaraki (Japan)

    1999-06-01

    Currently, the lifetime of control rods in JOYO is limited by Absorber-Cladding Mechanical Interaction (ACMI) due to swelling of B{sub 4}C(boron carbide) pellets accelerated by relocation of pellet fragments. A sodium bonded type control rod was developed which improves the thermal conductivity by means of charging sodium into the gap between B{sub 4}C and cladding and by utilizing a shroud which wraps the pellet fragments in a thin tube. This new design will be able to enlarge the gap between B{sub 4}C and cladding, without heating B{sub 4}C or fragment relocation, thus extending the life of the control rod. The sodium bonded type will be fabricated as the ninth reload control rods in JOYO. (1) The specification of a sodium bonded type control rod was determined with the wide gap between B{sub 4}C and cladding. In the design simulation, main component temperature were below the maximum limit. And the local heating by helium bubble generated from B{sub 4}C in the sodium gap, was not a serious problem in the analysis which was considered. (2) A structural design for the sodium entrance into the pin was determined. A formula was developed which the limit for sodium charging given physical dimension of the structure and sodium property. Result from sodium out-pile experiments validated the theoretical formula. (3) The analysis of ACMI indicated a lifetime extension of the sodium bonded type by 4.6% in comparison with lifetime of the helium bonded type of 1.6%. This is due to the boron10 burn-up rate being three times higher in the sodium bonded type than in the helium bonded type. To achieve a target burn-up 10% in the future, it will be necessary to modify design based on irradiation data which will be obtained by practical use of the sodium bonded control rods in JOYO. (4) The effects due to Absorber-Cladding Chemical Interaction (ACCI) were reduced by controlling the cladding temperature and chromium coating to the cladding's inner surface. It was confirmed

  2. The development of the fuel rod transient performance analysis code FTPAC

    International Nuclear Information System (INIS)

    Han Zhijie; Ji Songtao

    2014-01-01

    Fuel rod behavior, especially the integrity of cladding, played an important role in fuel safety research during reactor transient and hypothetical accidents conditions. In order to study fuel rod performance under transient accidents, FTPAC (Fuel Transient Performance Analysis Code) has been developed for simulating light water reactor fuel rod transient behavior when power or coolant boundary conditions are rapidly changing. It is composed of temperature, mechanical deformation, cladding oxidation and gas pressure model. The assessment was performed by comparing FTPAC code analysis result to experiments data and FRAPTRAN code calculations. Comparison shows that, the FTPAC gives reasonable agreement in temperature, deformation and gas pressure prediction. And the application of slip coefficient is more suitable for simulating the sliding between pellet and cladding when the gap is closed. (authors)

  3. Temperature escalation in PWR fuel rod simulators due to the zircaloy/steam reaction: Tests ESSI-1,2,3

    International Nuclear Information System (INIS)

    Hagen, S.; Malauschek, H.; Wallenfels, K.P.; Peck, S.O.

    1983-08-01

    This report discusses the test conduct, results, and posttest appearance of three scoping tests (ESSI-1,2,3) investigating temperature escalation in zircaloy clad fuel rods. The experiments are part of an out-of-pile program using electrically heated fuel rod simulators to investigate PWR fuel element behavior up to temperatures of 2000 0 C. These experiments are part of the PNS Severe Fuel Damage Program. The temperature escalation is caused by the exothermal zircaloy/steam reaction, whose reaction rate increases exponentially with the temperature. The tests were performed using different initial oxide layers as a major parameter, obtained by varying the heatup rates and steam exposure times. (orig./RW) [de

  4. In-cell facility for performing mechanical-property tests on irradiated cladding

    International Nuclear Information System (INIS)

    Yaggee, F.L.; Haglund, R.C.; Mattas, R.F.

    1978-11-01

    A new facility was developed for testing cladding sections of LWR fuel rods. This facility and the accompanying test procedures have improved the level of in-cell mechanical-testing capabilities, making them comparable to existing capabilities for unirradiated cladding. The new facility is currently being used to study the susceptibility of irradiated Zircaloy cladding from LWR fuel rods to iodine stress-corrosion cracking. Preliminary testing results indicate a systematic effect of temperature, stress and irradiation on the susceptibility of annealed and stress-relieved Zircaloy-2. Experimental data obtained to date are being used to develop a stress-corrosion cracking model for LWR fuel rod failure. SEM examination of the undisturbed fracture surface of specimens that failed by pinhole leakage provides useful information on crack propagation and morphology

  5. Zircaloy cladding degradation under repository conditions

    International Nuclear Information System (INIS)

    Santanam, L.; Raghavan, S.; Chin, B.A.

    1990-12-01

    Creep, a potential degradation mechanism of Zircaloy cladding after repository disposal of spent nuclear fuel, has been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. Maximum allowable temperatures are 340 degree C (613 K) for typically stressed rods (70--100 MPa) and 300 degree C (573 K) for highly stressed rods (140--160 MPa). 10 refs., 2 figs

  6. Fuel cladding behavior under rapid loading conditions

    Science.gov (United States)

    Yueh, K.; Karlsson, J.; Stjärnsäter, J.; Schrire, D.; Ledergerber, G.; Munoz-Reja, C.; Hallstadius, L.

    2016-02-01

    A modified burst test (MBT) was used in an extensive test program to characterize fuel cladding failure behavior under rapid loading conditions. The MBT differs from a normal burst test with the use of a driver tube to simulate the expansion of a fuel pellet, thereby producing a partial strain driven deformation condition similar to that of a fuel pellet expansion in a reactivity insertion accident (RIA). A piston/cylinder assembly was used to pressurize the driver tube. By controlling the speed and distance the piston travels the loading rate and degree of sample deformation could be controlled. The use of a driver tube with a machined gauge section localizes deformation and allows for continuous monitoring of the test sample diameter change at the location of maximum hoop strain, during each test. Cladding samples from five irradiated fuel rods were tested between 296 and 553 K and loading rates from 1.5 to 3.5/s. The test rods included variations of Zircaloy-2 with different liners and ZIRLO, ranging in burn-up from 41 to 74 GWd/MTU. The test results show cladding ductility is strongly temperature and loading rate dependent. Zircaloy-2 cladding ductility degradation due to operational hydrogen pickup started to recover at approximately 358 K for test condition used in the study. This recovery temperature is strongly loading rate dependent. At 373 K, ductility recovery was small for loading rates less than 8 ms equivalent RIA pulse width, but longer than 8 ms the ductility recovery increased exponentially with increasing pulse width, consistent with literature observations of loading rate dependent brittle-to-ductile (BTD) transition temperature. The cladding ductility was also observed to be strongly loading rate/pulse width dependent for BWR cladding below the BTD temperature and Pressurized Water Reactor (PWR) cladding at both 296 and 553 K.

  7. Laboratory simulation of rod-to-rod mechanical interactions during postulated loss-of-coolant accidents in a PWR involving cladding oxidation

    International Nuclear Information System (INIS)

    Hindle, E.D.; Haste, T.J.; Harrison, W.R.

    1987-01-01

    Creep deformation of Zircaloy cladding in postulated PWR loss-of-coolant accidents may lead to rod-to-rod mechanical interactions. Tests have been performed in the electrically heated FOURSQUARE rig at 750 0 C and 850 0 C in steam to investigate this effect. Conservatisms inherent in a simple 'square with rounded corners' coolant channel blockage model have been quantified; about 5-10% flow area may remain even at strains which in ideal circumstances would give total blockage. Reduction of average burst strains produced by an oxide layer (up to 13 μm) has been demonstrated, resulting from strain concentration at oxide cracks. (author)

  8. Irradiation of pressurized water reactor fuel rods in the Forschungsreaktor Juelich 2

    International Nuclear Information System (INIS)

    Gaertner, M.

    1978-10-01

    Test fuel rods have been irradiated in FRJ-2 to study the interaction between fuel and cladding as well as hydride orientation stability in the prehydrided cladding. The fuel rods achieved burn-ups of 3.500 to 10.000 MWd/tU at surface temperatures of 333 0 C and power levels up to 620 W/cm. (orig.) [de

  9. Development and fabrication of seamless Aluminium finned clad tubes for metallic uranium fuel rods for research reactor

    International Nuclear Information System (INIS)

    Singh, A.K.; Hussain, M.M.; Jayachandran, N.K.; Abdulla, K.K.

    2012-01-01

    Natural uranium metal or its alloy is used as fuel in nuclear reactors. Usually fuel is clad with compatible material to prevent its direct contact with coolant which prevents spread of activity. One of the methods of producing fuel for nuclear reactor is by co-drawing finished uranium rods with aluminum clad tube to develop intimate contact for effective heat removal during reactor operation. Presently seam welded Aluminium tubes are used as clad for Research Reactor fuel. The paper will highlight entire fabrication process followed for the fabrication of seamless Aluminium finned tubes along with relevant characterisation results

  10. The M5 Fuel Rod Cladding

    International Nuclear Information System (INIS)

    Mardon, J.P.; Charquet, D.; Senevat, J.

    1998-01-01

    The large-scale program for the development and irradiation of new Zr alloys started by FRAMATOME and its industrial partners CEZUS and ZIRCOTUBE more than 10 years ago is now enabling FRAGEMA to offer the ternary M5 (ZrNbO) as the cladding material for PWR advanced fuel rods. Compared with the former product (low-tin-Zircaloy-4), this alloy exhibits impressive gains under irradiation at extended burnup (55 GWd/t) relatively to corrosion (factor 3 to 4), hydriding (factor 5 to 6), growth and creep (factor 2 to 3). In this paper, we shall successively address: - the industrial development and manufacturing experience - the corrosion, hydriding, creep and growth performances obtained over a wide range of PWR normal irradiation conditions (France and other countries) up to burnups of 55 GWd/t - The interpretation of these results by means of analytical experiments conducted in test reactors (free growth, creep) and microstructural observations on the irradiated material - and the behaviour under accident (LOCA) and severe environment and irradiation (Li, boiling) conditions. (Author)

  11. An evaluation of the influence of fuel design parameters and burnup on pellet/cladding interaction for boiling water reactor fuel rod through in-core diameter measurement

    International Nuclear Information System (INIS)

    Yanagisawa, K.

    1986-01-01

    The influence of design parameters and burning on pellet/cladding interaction (PCI) of current boiling water reactor fuel rods was studied through in-core diameter measurement. Thinner cladding and a smaller diametral gap enhanced the PCI during startup. At constant power, fuel with SiO 2 added greatly reduced PCI due to relaxation. The fuel with a small grain size greatly reduced PCI due to densification. Preirradiation of rods up to 23 MWd/kgU caused a large PCI not only in a small gap but also in a large gap rod. Relaxation and permanent deformation was small. In the power increase experiment, one rod experienced PCI failure. The spurt times of coolant radioactivity coincided well with the sudden drop of cladding axial strain and marked crack opening at the rod surface. The estimated hoop stress predicted by FEMAXI-III was 350 MPa at the failure

  12. Temperature escalation in PWR fuel rod simulator bundles due to the Zircaloy/steam reaction: Test ESBU-2A

    International Nuclear Information System (INIS)

    Hagen, S.; Kapulla, H.; Malauschek, H.; Wallenfels, K.P.; Peck, S.O.

    1984-07-01

    This report describes the test conduct and results of the bundle test ESBU-2A, which was run to investigate the temperature escalation of zircaloy clad fuel rods. This investigation of temperature escalation is part of a series of out-of-pile experiments, performed within the framework of the PNS Severe Fuel Damage Program. The test bundle was of a 3 x 3 array of fuel rod simulators with a 0.4 m heated length. The fuel rod simulators were electrically heated and consisted of tungsten heaters, UO 2 annular pellets, and zircaloy cladding. A nominal steam flow of 0.7 g/s was inlet to the bundle. The bundle was surrounded by a zircaloy shroud which was insulated with ZrO 2 fiber ceramic wrap. The initial heatup rate of the bundle was 0.4 0 C/s. The temperature escalation began at the 255 mm elevation after 1200 0 C had been reached. At this elevation, the measured peak temperature was limited to 1500 0 C. It was concluded from different thermocouple results, that induced by this first escalation melt was formed in the lower part of the bundle. Consequently, the escalation in the lower part must be much higher, at least up to the melting temperature of zircaloy. Due to the failure in the steam production system, steam starvation in the upper region may explain the beginning of the escalation at the 255 mm elevation. The maximum temperature reached was 2175 0 C on the center rod at the end of the test. The unregularities in the steam supply may be the reason for less oxidation than expected. (orig./GL) [de

  13. Fuel rod simulator effects in flooding experiments single rod tests

    International Nuclear Information System (INIS)

    Nishida, M.

    1984-09-01

    The influence of a gas filled gap between cladding and pellet on the quenching behavior of a PWR fuel rod during the reflood phase of a LOCA has been investigated. Flooding experiments were conducted with a short length electrically heated single fuel rod simulator surrounded by glass housing. The gap of 0.05 mm width between the Zircaloy cladding and the internal Al 2 O 3 pellets of the rod was filled either wit helium or with argon to vary the radial heat resistance across the gap. This report presents some typical data and an evaluation of the reflood behavior of the fuel rod simulator used. The results show that the quench front propagates faster for increasing heat resistance in the gap between cladding and heat source of the rod. (orig.) [de

  14. Thermal performance of the nuclear fuel rods submitted to angular variation of the heat exchanger coefficients

    International Nuclear Information System (INIS)

    Carvalho, A.M.M. de.

    1984-01-01

    Generally, LMFBR fuel rods consist of fuel pellets encapsulated in cladding tubes. These tubes are wrapped by a helical wire, working as a spacer. Distortions in the rod temperature distribution and in the external heat flux can be generated by angular variations in the local heat transfer coefficients due to the wire, by excentricity between pellet and clad or by ovalization of the cladding tube. Also, the temperature distributions can be affected by fuel densification, reestructuring and swelling. The present work consists of the development of a computer code in order to analyse the fuel rod performance as function of geometrical and operational effects, in steady state regime. (Author) [pt

  15. Development of a fuel-rod simulator and small-diameter thermocouples for high-temperature, high-heat-flux tests in the Gas-Cooled Fast Reactor Core Flow Test Loop

    International Nuclear Information System (INIS)

    McCulloch, R.W.; MacPherson, R.E.

    1983-03-01

    The Core Flow Test Loop was constructed to perform many of the safety, core design, and mechanical interaction tests in support of the Gas-Cooled Fast Reactor (GCFR) using electrically heated fuel rod simulators (FRSs). Operation includes many off-normal or postulated accident sequences including transient, high-power, and high-temperature operation. The FRS was developed to survive: (1) hundreds of hours of operation at 200 W/cm 2 , 1000 0 C cladding temperature, and (2) 40 h at 40 W/cm 2 , 1200 0 C cladding temperature. Six 0.5-mm type K sheathed thermocouples were placed inside the FRS cladding to measure steady-state and transient temperatures through clad melting at 1370 0 C

  16. Fuel rod pressure in nuclear power reactors: Statistical evaluation of the fuel rod internal pressure in LWRs with application to lift-off probability

    Energy Technology Data Exchange (ETDEWEB)

    Jelinek, Tomas

    2001-02-01

    In this thesis, a methodology for quantifying the risk of exceeding the Lift-off limit in nuclear light water power reactors is outlined. Due to fission gas release, the pressure in the gap between the fuel pellets and the cladding increases with burnup of the fuel. An increase in the fuel-clad gap due to clad creep would be expected to result in positive feedback, in the form of higher fuel temperatures, leading to more fission gas release, higher rod pressure, etc, until the cladding breaks. An increase in the fuel-clad gap that leads to this positive feedback is a phenomenon called Lift-off and is a limitation that must be considered in the fuel core management. Lift-off is a consequence of very high internal fuel rod pressure. The internal fuel rod pressure is therefore used as a Lift-off indicator. The internal fuel rod pressure is closely connected to the fission gas release into the fuel rod plenum and is thus used to increase the database. It is concluded that the dominating error source in the prediction of the pressure in Boiling Water Reactors (BWR), is the power history. There is a bias in the fuel pressure prediction that is dependent on the fuel rod position in the fuel assembly for BWRs. A methodology to quantify the risk of the fuel rod internal pressure exceeding a certain limit is developed; the risk is dependent of the pressure prediction and the fuel rod position. The methodology is based on statistical treatment of the discrepancies between predicted and measured fuel rod internal pressures. Finally, a methodology to estimate the Lift-off probability of the whole core is outlined.

  17. End-of-life destructive examination of light water breeder reactor fuel rods (LWBR Development Program)

    International Nuclear Information System (INIS)

    Richardson, K.D.

    1987-10-01

    Destructive examination of 12 representative Light Water Breeder Reactor fuel rods was performed following successful operation in the Shippingport Atomic Power Station for 29,047 effective full power hours, about five years. Light Water Breeder Reactor fuel rods were unique in that the thorium oxide and uranium-233 oxide fuel was contained within Zircaloy-4 cladding. Destructive examinations included analysis of released fission gas; chemical analysis of the fuel to determine depletion, iodine, and cesium levels; chemical analysis of the cladding to determine hydrogen, iodine, and cesium levels; metallographic examination of the cladding, fuel, and other rod components to determine microstructural features and cladding corrosion features; and tensile testing of the irradiated cladding to determine mechanical strength. The examinations confirmed that Light Water Breeder Reactor fuel rod performance was excellent. No evidence of fuel rod failure was observed, and the fuel operating temperature was low (below 2580 0 F at which an increased percentage of fission gas is released). 21 refs., 80 figs., 20 tabs

  18. Microstructural examination of fuel rods subjected to a simulated large-break loss of coolant accident in reactor

    International Nuclear Information System (INIS)

    Garlick, A.

    1985-01-01

    A series of tests has been conducted in the National Research Universal (NRU) reactor, Chalk River, Canada, to investigate the behaviour of full-length 32-rod PWR fuel bundles during a simulated large-break loss of coolant accident (LOCA). In one of these tests (MT-3), 12 central rods were pre-pressurized in order to evaluate the ballooning and rupture of cladding in the Zircaloy high-α/α+β temperature region. All 12 rods ruptured after experiencing < 90% diametral strain but there was no suggestion of coplanar blockage. Post-irradiation examination was carried out on cross-sections of cladding from selected rods to determine the aximuthal distribution of wall thinning along the ballooned regions. These data are assessed to check whether they are consistent with a mechanism in which fuel stack eccentricity generates temperature gradients around the ballooning cladding and leads to premature rupture during a LOCA. After anodizing, the cladding microstructures were examined for the presence of prior-beta phase that would indicate the α/α+β transformation temperature (1078K) had been exceeded. These results were compared with isothermal annealing test data on unirradiated cladding from the same manufacturing batch

  19. IFPE/IFA-597.3, centre-line temperature, fission gas release and clad elongation at high burn-up (60-62 MWd/kg)

    International Nuclear Information System (INIS)

    Turnbull, J.A.

    2003-01-01

    grain boundary porosity in the central regions of the pellet. The back scattered electron image of the pellet periphery showed an area of high porosity as would be associated with re-structuring caused by formation of the Hobs. The depth of this region was typically 200 microns with traces of Hobs at greater depths. After transfer to Kjeller hot laboratories in Norway, three segments were cut from rod D5 33-25065. All were from regions of uniform burn-up as measured by axial gamma scanning. The sections were identified as D5:1, rod 7, D5:2, rod 8 and D5:3, rod 9. Whilst drilling rod 7 to insert a thermocouple, the drill broke and thermocouple insertion was abandoned. The rod was finally sealed with a clad elongation detector (EC). Rods 8 and 9 were successfully drilled and thermocouples inserted. They were then sealed with pressure transducers (PF). Rods 8 and 9 were loaded into positions 2 and 5 in IFA-597.2 (second loading) and irradiated in Halden for some 20 days in July 1995. After a small number of power ramps, rod 9 failed and the assembly withdrawn. During this time, useful data were generated on centreline temperature as a function of power. Rod 9 was removed and replaced by rod 7. The assembly was returned to the reactor as IFA-597.3 (third loading); the irradiation started in January 1997 and continued to May of that year having accrued a further ∼2 MWd/kg UO 2 . Data obtained included, centreline temperature as a function of power and burn-up, (rod 8), FGR from the increase in rod internal pressure (rod 8) and clad elongation (rod 7). The assembly was discharged and transported to Kjeller for PIE. FGR of 12.6% and 15.8% were measured from puncturing and gas extraction from rods 7 and 8 respectively. Further PIE was carried out on rod 8 after it had been transported to Studsvik. Here, additional ceramography was performed, axial gamma scans, radial scans of selected fission products and the radial porosity distribution. On account of the high burn-up of

  20. BWR stability: analysis of cladding temperature for high amplitude oscillations - 146

    International Nuclear Information System (INIS)

    Pohl, P.; Wehle, F.

    2010-01-01

    Power oscillations associated with density waves in boiling water reactors (BWRs) have been studied widely. Industrial research in this area is active since the invention of the first BWR. Stability measurements have been performed in various plants during commissioning phase but especially the magnitude and divergent nature of the oscillations during the LaSalle Unit 2 nuclear power plant event on March 9, 1988, renewed concern about the state of knowledge on BWR instabilities and possible consequences to fuel rod integrity. The objective of this paper is to present a simplified stability tool, applicable for stability analysis in the non-linear regime, which extends to high amplitude oscillations where inlet reverse flow occurs. In case of high amplitude oscillations a cyclical dryout and rewetting process at the fuel rod may take place, which leads in turn to rapid changes of the heat transfer from the fuel rod to the coolant. The application of this stability tool allows for a conservative determination of the fuel rod cladding temperature in case of high amplitude oscillations during the dryout / re-wet phase. Moreover, it reveals in good agreement to experimental findings the stabilizing effect of the reverse bundle inlet flow, which might be obtained for large oscillation amplitudes. (authors)

  1. Long-term strength of claddings made of E110 in the temperature range of 400-570 degrees C

    International Nuclear Information System (INIS)

    Kobylyansky, G.; Shamardin, V.; Eremin, S.

    2003-01-01

    This paper presents the data on the initial stage of the in-sight into the mechanism of long-term strength of spent fuel rod claddings in the temperature range 400-570 0 C and also their comparison with corresponding mechanism of irradiated in the inert environment specimens and unirradiated ones. A set of test results in the temperature range 400-570 0 C of non-irradiated and irradiated in BOR-60 specimens and also of the WWER-1000 fuel element claddings irradiated up to a burnup of 29-47 MWd/kgU is approximated by Larson-Miller parametric dependence in the first approximation that allows the long-term strength data to be extrapolated and interpolated onto the unknown value regions of stress, temperature and time. The time before damage of the fuel element claddings irradiated up to ∼ 29MWd/kgU in the temperature range 540-570 0 C is higher than that of non-irradiated tubular specimens and irradiated ones up to fast neutron fluence (1-2)x10 22 cm -2 (E >0.1 MeV). With temperature decreasing to 673 K, the long-term strength of the claddings irradiated up to ∼ 47 MWd/kgU is lower than it can be expected from the extrapolation of high-temperature data obtained with the irradiated specimens. Now, the bulk of experimental data on the long-term strength of the claddings made of E110 alloy makes it possible to provide only preliminary estimation for the validation of parameters typical of the deviation from the normal operation conditions; emergencies and accidental situations; dry and wet storage and also transportation. The experiments should be continued to accumulate missing data, in particular, tests of fuel element claddings irradiated up to high burnup at temperatures ranging 300-400 0 C and stresses, which are significantly lower than the yield stress

  2. FRAPCON-2: A Computer Code for the Calculation of Steady State Thermal-Mechanical Behavior of Oxide Fuel Rods

    Energy Technology Data Exchange (ETDEWEB)

    Berna, G. A; Bohn, M. P.; Rausch, W. N.; Williford, R. E.; Lanning, D. D.

    1981-01-01

    FRAPCON-2 is a FORTRAN IV computer code that calculates the steady state response of light Mater reactor fuel rods during long-term burnup. The code calculates the temperature, pressure, deformation, and tai lure histories of a fuel rod as functions of time-dependent fuel rod power and coolant boundary conditions. The phenomena modeled by the code include (a) heat conduction through the fuel and cladding, (b) cladding elastic and plastic deformation, (c) fuel-cladding mechanical interaction, (d) fission gas release, (e} fuel rod internal gas pressure, (f) heat transfer between fuel and cladding, (g) cladding oxidation, and (h) heat transfer from cladding to coolant. The code contains necessary material properties, water properties, and heat transfer correlations. FRAPCON-2 is programmed for use on the CDC Cyber 175 and 176 computers. The FRAPCON-2 code Is designed to generate initial conditions for transient fuel rod analysis by either the FRAP-T6 computer code or the thermal-hydraulic code, RELAP4/MOD7 Version 2.

  3. Development of a fuel-rod simulator and small-diameter thermocouples for high-temperature, high-heat-flux tests in the Gas-Cooled Fast Reactor Core Flow Test Loop

    Energy Technology Data Exchange (ETDEWEB)

    McCulloch, R.W.; MacPherson, R.E.

    1983-03-01

    The Core Flow Test Loop was constructed to perform many of the safety, core design, and mechanical interaction tests in support of the Gas-Cooled Fast Reactor (GCFR) using electrically heated fuel rod simulators (FRSs). Operation includes many off-normal or postulated accident sequences including transient, high-power, and high-temperature operation. The FRS was developed to survive: (1) hundreds of hours of operation at 200 W/cm/sup 2/, 1000/sup 0/C cladding temperature, and (2) 40 h at 40 W/cm/sup 2/, 1200/sup 0/C cladding temperature. Six 0.5-mm type K sheathed thermocouples were placed inside the FRS cladding to measure steady-state and transient temperatures through clad melting at 1370/sup 0/C.

  4. 3D Finite Element Simulation of Pellet-Cladding Mechanical Interaction

    International Nuclear Information System (INIS)

    Seo, Sang Kyu; Lee, Sung Uk; Lee, Eun Ho; Yang, Dong Yol; Kim, Hyo Chan; Yang, Dong Yol

    2016-01-01

    In a nuclear power plant, the fuel assembly, which is composed of fuel rods, burns, and the high temperature can generate power. The fuel rod consists of pellets and a cladding that covers the pellets. It is important to understand the pellet-cladding mechanical interaction with regard to nuclear safety. This paper proposes simulation of the PCMI. The gap between the pellets and the cladding, and the contact pressure are very important for conducting thermal analysis. Since the gap conductance is not known, it has to be determined by a suitable method. This paper suggests a solution. In this study, finite element (FE) contact analysis is conducted considering thermal expansion of the pellets. As the contact causes plastic deformation, this aspect is considered in the analysis. A 3D FE module is developed to analyze the PCMI using FORTRAN 90. The plastic deformation due to the contact between the pellets and the cladding is the major physical phenomenon. The simple analytical solution of a cylinder is proposed and compared with the fuel rod performance code results

  5. Investigation of in-pile formed corrosion films on zircaloy fuel-rod claddings by impedance spectroscopy and galvanostatic anodization

    International Nuclear Information System (INIS)

    Gebhardt, O.

    1993-01-01

    Hot-cell investigations have been executed to study the corrosion behaviour of irradiated Zircaloy fuel-rod claddings by impedance spectroscopy and galvanostatic anodization. The thickness of the compact oxide at the metal/oxide interface and the thickness of the minimum barrier oxide have been determined at different positions along the claddings. As shown by analysis, both quantities first increase and then decrease with increasing thickness of the total oxide. (author) 6 figs., 33 refs

  6. Change in geometrical parameters of WWER high burnup fuel rods under operational conditions and transient testing

    International Nuclear Information System (INIS)

    Kanashov, B.; Amosov, S.; Lyadov, G.; Markov, D.; Ovchinnikov, V; Polenok, V.; Smirnov, A.; Sukhikh, A.; Bek, E.; Yenin, A.; Novikov, V.

    2001-01-01

    The paper discusses changes in fuel rods geometric parameters as result of operation conditions and burnups. The degree of geometry variability of fuel rods, cladding and column is one of the most important characteristics affecting fuel serviceability. On the other hand, changes in fuel rod geometric parameters influence fuel temperature, fission gas release, fuel-to-cladding stress strained state as well as the degree of interaction with FA skeleton elements and skeleton rigidity. Change in fuel-to-cladding gap is measured using compression technique. The axial distribution of fuel-to-cladding gap demonstrates the largest decrease of the gap in the region 500 to 2000 mm from the bottom of the fuel rod (WWER-440) and in the region of 500 to 3000 mm for WWER-1000. The cladding material creep in WWER fuel rods together with the radiation growth results in fuel rod cladding elongation. A set of transient tests for spent WWER-440 and WWER-1000 fuel rods carried out in SSC RIAR during a period 1995-1999, with the aim to estimate the changes in geometric parameters of FRs. The estimation of changes in outer diameter of cladding and fuel column and fuel-to-cladding gap are performed in transient conditions (changes in linear power range of 180 to 400 W/cm) for both WWER-440 and WWER-1000. WWER-440 fuel rods having the same burnup and close fuel-cladding contact before testing are subjected to considerable hoop cladding strain in testing up to 300 W/cm. But the hoop strain does not grow due to the structural changes in fuel column and decrease in central hole diameter occurred when the power is higher

  7. Control rod drives

    International Nuclear Information System (INIS)

    Hayakawa, Hiroyasu; Kawamura, Atsuo.

    1979-01-01

    Purpose: To reduce pellet-clad mechanical interactions, as well as improve the fuel safety. Constitution: In the rod drive of a bwr type reactor, an electric motor operated upon intermittent input such as of pulse signals is connected to a control rod. A resolver for converting the rotational angle of the motor to electric signals is connected to the rotational shaft of the motor and the phase difference between the output signal from the resolver and a reference signal is adapted to detect by a comparator. Based on the detection result, the controller is actuated to control a motor for control rod drive so that fine control for the movement of the control rod is made possible. This can reduce the moving distance of the control rod, decrease the thermal stress applied to the control rod and decrease the pellet clad mechanical interaction failures due to thermal expansion between the cladding tube and the pellets caused by abrupt changes in the generated power. (Furukawa, Y.)

  8. Numerical solution of the elastic non-axial contact between pellet and cladding of fuel rod in PWR

    International Nuclear Information System (INIS)

    Zymak, J.

    1987-08-01

    Elastic non-axial contacts between the pellet and the cladding of a fuel rod in a pressurized water reactor were calculated. The existence and the uniqueness of the solution were proved. The problem was approximated by the finite element method and quadratic programming was used for the solution. The results will be used in the solution of the probabilistic model of a fuel rod with non-axial pellets in a PWR. (author). 10 figs., 4 tabs., 10 refs

  9. RODSWELL: a computer code for the thermomechanical analysis of fuel rods under LOCA conditions

    International Nuclear Information System (INIS)

    Casadei, F.; Laval, H.; Donea, J.; Jones, P.M.; Colombo, A.

    1984-01-01

    The present report is the user's manual for the computer code RODSWELL developed at the JRC-Ispra for the thermomechanical analysis of LWR fuel rods under simulated loss-of-coolant accident (LOCA) conditions. The code calculates the variation in space and time of all significant fuel rod variables, including fuel, gap and cladding temperature, fuel and cladding deformation, cladding oxidation and rod internal pressure. The essential characteristics of the code are briefly outlined here. The model is particularly designed to perform a full thermal and mechanical analysis in both the azimuthal and radial directions. Thus, azimuthal temperature gradients arising from pellet eccentricity, flux tilt, arbitrary distribution of heat sources in the fuel and the cladding and azimuthal variation of coolant conditions can be treated. The code combines a transient 2-dimensional heat conduction code and a 1-dimentional mechanical model for the cladding deformation. The fuel rod is divided into a number of axial sections and a detailed thermomechanical analysis is performed within each section in radial and azimuthal directions. In the following sections, instructions are given for the definition of the data files and the semi-variable dimensions. Then follows a complete description of the input data. Finally, the restart option is described

  10. Influence of texture on fracture toughness of zircaloy cladding

    International Nuclear Information System (INIS)

    Grigoriev, V.; Andersson, Stefan

    1997-06-01

    The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill's theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture

  11. Influence of texture on fracture toughness of zircaloy cladding

    Energy Technology Data Exchange (ETDEWEB)

    Grigoriev, V. [Studsvik Material AB, Nykoeping (Sweden); Andersson, Stefan [Royal Inst. of Tech., Stockholm (Sweden)

    1997-06-01

    The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill`s theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture. With a 2 page summary in Swedish. 32 refs, 18 figs.

  12. Experimental and calculation results of the integral reflood test QUENCH-14 with M5 (registered) cladding tubes

    International Nuclear Information System (INIS)

    Stuckert, J.; Birchley, J.; Grosse, M.; Jaeckel, B.; Steinbrueck, M.

    2010-01-01

    The QUENCH-14 experiment investigated the effect of M5 (registered) cladding material on bundle oxidation and core reflood, in comparison with tests QUENCH-06 (ISP-45) that used standard Zircaloy-4 and QUENCH-12 that used VVER E110-claddings. The PWR bundle configuration of QUENCH-14 with a single unheated rod, 20 heated rods, and four corner rods was otherwise identical to QUENCH-06. The test was conducted in principle with the same protocol as QUENCH-06, so that the effects of the change of cladding material could be observed more easily. Pre-test calculations were performed by the Paul Scherrer Institut (Switzerland) using the SCDAPSIM, SCDAP/RELAP5 and MELCOR codes. Follow-on post-test analyses were performed using SCDAP/RELAP5 and MELCOR as part of an ongoing programme of model validation and code assessment. Alternative oxidation correlations were used to examine the possible influence of the M5 (registered) cladding material on hydrogen generation, in comparison with Zircaloy-4. The experiment started with a pre-oxidation phase in steam, lasting ∼3000 s at ∼1500 K peak bundle temperature. After a further temperature increase to maximum bundle temperature of 2073 K the bundle was flooded with 2 g/s/rod water from the bottom. The peak temperature of ∼2300 K was measured on the bundle shroud, shortly after quench initiation. The electrical power was reduced to average value of 2 W/cm during the reflood phase to simulate effective decay heat level. Complete bundle cooling was reached in 300 s after reflood initiation. The development of the oxide layer growth during the test was essentially defined by measurements performed on the three Zircaloy-4 corner rods withdrawn successively from the bundle. The withdrawal of Zircaloy-4 and E110 corner rods after the test allowed a comparison of the different alloys in one test. One heated rod with M5 cladding was withdrawn after the test for a detailed analysis of oxidation degree and measurement of absorbed

  13. Procedure and apparatus for measuring the radial gap between fuel and surrounding cladding in a fuel rod for a nuclear reactor

    International Nuclear Information System (INIS)

    Olshausen, K.D.

    1976-01-01

    A device is described for measuring non-destructively the annular fuel-cladding gap in an irradiated or fresh fuel rod. The principle applied is that a force is applied to an arm which presses the cladding diametrically, thus deforming it until it touches the fuel pellet. By presenting the values of the force applied and the deformation produced on an XY recorder, the width of the gap is obtained. Alternatively the gap width may be obtained digitally. Since the gap is so small that the deformation is within the elastic range, the fuel rod may be reloaded in the reactor for further irradiation. (JIW)

  14. Review of Current Criteria of Spent Fuel Rod Integrity during Dry Storage

    International Nuclear Information System (INIS)

    Yang, Yong Sik; Kim, Sun Ki; Bang, Je Geon; Song, Kun Woo

    2006-01-01

    A PWR spent fuel has been stored in a wet storage pool in Korea. However, the amount of spent fuel is expected to exceed the capacity of a wet storage pool within 10∼15 years. From the early 1970's, a research on the PWR spent fuel dry storage started because the dry storage system has been economical compared with the wet storage system. The dry storage technology for Zircaloy-clad fuel was assessed and licensed in many countries such as USA, Canada, FRG and Switzerland. In the dry storage system, a clad temperature may be higher than in the wet storage system and can reach up to 400 .deg.. A higher clad temperature can cause cladding failures during the period of dry storage, and thus a dry storage related research has essentially dealt with the prevention of clad degradation. It is temperature and rod internal pressure that cause cladding failures through the mechanisms such as clad creep rupture, hydride re-orientation, and stress-corrosion cracking etc.. In this paper, the current licensing criteria are summarized for the PWR spent fuel dry storage system, especially on spent fuel rod integrity. And it is investigated that an application propriety of existing criteria to Korea spent fuel dry storage system

  15. A model for asymmetric ballooning and analyses of ballooning behaviour of single rods with probabilistic methods

    International Nuclear Information System (INIS)

    Keusenhoff, J.G.; Schubert, J.D.; Chakraborty, A.K.

    1985-01-01

    Plastic deformation behaviour of Zircaloy cladding has been extensively examined in the past and can be described best by a model for asymmetric deformation. Slight displacement between the pellet and cladding will always exist and this will lead to the formation of azimuthal temperature differences. The ballooning process is strongly temperature dependent and, as a result of the built up temperature differences, differing deformation behaviours along the circumference of the cladding result. The calculated ballooning of cladding is mainly influenced by its temperature, the applied burst criterion and the parameters used in the deformation model. All these influencing parameters possess uncertainties. In order to quantify these uncertainties and to estimate distribution functions of important parameters such as temperature and deformation the response surface method was applied. For a hot rod the calculated standard deviation of cladding temperature amounts to 50 K. From this high value the large influence of the external cooling conditions on the deformation and burst behaviour of cladding can be estimated. In an additional statistical examination the parameters of deformation and burst models have been included and their influence on the deformation of the rod has been studied. (author)

  16. Method and apparatus for sizing nuclear fuel rod cladding tubes

    International Nuclear Information System (INIS)

    Koehler, L.

    1976-01-01

    Nuclear fuel rod cladding tubes are sized internally to diameters precisely fitting nuclear fuel pellets with which the tubes are charged by externally applying hydraulic pressure to short lengths of each tube. The pressure is applied while the tube is stationary. The tube is then moved to bring a new length within the hydraulic pressure zone. The volume of the hydraulic liquid used and the pressure applied to this liquid is such that the liquid is compressed slightly so that the length being sized yields, the expansion of the liquid then completing the sizing. The lengths being sized step-by-step are internally supported by either the fuel pellets or a mandrel having the same diameter as the pellets

  17. Failure probabilities of SiC clad fuel during a LOCA in public acceptable simple SMR (PASS)

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Youho, E-mail: euo@kaist.ac.kr; Kim, Ho Sik, E-mail: hskim25@kaist.ac.kr; NO, Hee Cheon, E-mail: hcno@kaist.ac.kr

    2015-10-15

    Highlights: • Graceful operating conditions of SMRs markedly lower SiC cladding stress. • Steady-state fracture probabilities of SiC cladding is below 10{sup −7} in SMRs. • PASS demonstrates fuel coolability (T < 1300 °C) with sole radiation in LOCA. • SiC cladding failure probabilities of PASS are ∼10{sup −2} in LOCA. • Cold gas gap pressure controls SiC cladding tensile stress level in LOCA. - Abstract: Structural integrity of SiC clad fuels in reference Small Modular Reactors (SMRs) (NuScale, SMART, IRIS) and a commercial pressurized water reactor (PWR) are assessed with a multi-layered SiC cladding structural analysis code. Featured with low fuel pin power and temperature, SMRs demonstrate markedly reduced incore-residence fracture probabilities below ∼10{sup −7}, compared to those of commercial PWRs ∼10{sup −6}–10{sup −1}. This demonstrates that SMRs can serve as a near-term deployment fit to SiC cladding with a sound management of its statistical brittle fracture. We proposed a novel SMR named Public Acceptable Simple SMR (PASS), which is featured with 14 × 14 assemblies of SiC clad fuels arranged in a square ring layout. PASS aims to rely on radiative cooling of fuel rods during a loss of coolant accident (LOCA) by fully leveraging high temperature tolerance of SiC cladding. An overarching assessment of SiC clad fuel performance in PASS was conducted with a combined methodology—(1) FRAPCON-SiC for steady-state performance analysis of PASS fuel rods, (2) computational fluid dynamics code FLUENT for radiative cooling rate of fuel rods during a LOCA, and (3) multi-layered SiC cladding structural analysis code with previously developed SiC recession correlations under steam environments for both steady-state and LOCA. The results show that PASS simultaneously maintains desirable fuel cooling rate with the sole radiation and sound structural integrity of fuel rods for over 36 days of a LOCA without water supply. The stress level of

  18. Temperature estimates from the zircaloy oxidation kinetics in the α plus β phase region

    International Nuclear Information System (INIS)

    Olsen, C.S.

    1981-01-01

    Oxidation rates of zircaloy in steam were measured at temperatures between 961 and 1264 K and for duration times between 25 and 1900 seconds in order to calculate, in conjunction with measurements from postirradiation metallographic examination, the prior peak temperatures of zircaloy fuel rod cladding. These temperature estimates will be used in light water reactor research programs to assess (a) the accuracy of temperature measurements of fuel rod cladding peak temperatures from thermocouples attached to the surface during loss-of-coolant experiments (LOCEs), (b) the perturbation of the fuel rod cladding LOCE temperature history caused by the presence of thermocouples, and (c) the measurements of cladding azimuthal temperature gradients near thermocouple locations

  19. Temperature estimates from the Zircaloy oxidation kinetics in the α plus β phase region

    International Nuclear Information System (INIS)

    Olsen, C.S.

    1981-01-01

    Oxidation rates of Zircaloy in steam were measured at temperatures between 961 and 1264 K and for duration times between 25 and 1900 seconds in order to calculate, in conjunction with measurements from postirradiation metallographic examination, the prior peak temperatures of Zircaloy fuel rod cladding. These temperature estimates will be used in light water reactor research programs to assess (a) the accuracy of temperature measurements of fuel rod cladding peak temperatures from thermocouples attached to the surface during loss-of-coolant experiments (LOCEs), (b) the perturbation of the fuel rod cladding LOCE temperature history caused by the presence of thermocouples, and (c) the measurements of cladding azimuthal temperature gradients near the thermocouple locations

  20. FRAPCON analysis of cladding performance during dry storage operations

    Energy Technology Data Exchange (ETDEWEB)

    Richmond, David J.; Geelhood, Kenneth J.

    2018-03-01

    There is an increasing need in the U.S. and around the world to move used nuclear fuel from wet storage in fuel pools to dry storage in casks stored at independent spent fuel storage installations (ISFSI) or interim storage sites. The NRC limits cladding temperature to 400°C while maintaining cladding hoop stress below 90 MPa in an effort to avoid radial hydride reorientation. An analysis was conducted with FRAPCON-4.0 on three modern fuel designs with three representative used nuclear fuel storage temperature profiles that peaked at 400 °C. Results were representative of the majority of U.S. LWR fuel. They conservatively showed that hoop stress remains below 90 MPa at the licensing temperature limit. Results also show that the limiting case for hoop stress may not be at the highest rod internal pressure in all cases but will be related to the axial temperature and oxidation profiles of the rods at the end of life and in storage.

  1. Semi-empirical corrosion model for Zircaloy-4 cladding

    International Nuclear Information System (INIS)

    Nadeem Elahi, Waseem; Atif Rana, Muhammad

    2015-01-01

    The Zircaloy-4 cladding tube in Pressurize Water Reactors (PWRs) bears corrosion due to fast neutron flux, coolant temperature, and water chemistry. The thickness of Zircaloy-4 cladding tube may be decreased due to the increase in corrosion penetration which may affect the integrity of the fuel rod. The tin content and inter-metallic particles sizes has been found significantly in the magnitude of oxide thickness. In present study we have developed a Semiempirical corrosion model by modifying the Arrhenius equation for corrosion as a function of acceleration factor for tin content and accumulative annealing. This developed model has been incorporated into fuel performance computer code. The cladding oxide thickness data obtained from the Semi-empirical corrosion model has been compared with the experimental results i.e., numerous cases of measured cladding oxide thickness from UO 2 fuel rods, irradiated in various PWRs. The results of the both studies lie within the error band of 20μm, which confirms the validity of the developed Semi-empirical corrosion model. Key words: Corrosion, Zircaloy-4, tin content, accumulative annealing factor, Semi-empirical, PWR. (author)

  2. Influence of fuel-cladding system deviations from the model of continuous cylinders on the parameters of WWER fuel element working ability

    International Nuclear Information System (INIS)

    Scheglov, A.

    1994-01-01

    In the programs of fuel rod computation, fuel and cladding are usually presented in the form of coaxial cylinders, which can change their sizes, mechanical and thermal-physical properties. The real fuel element has some typical deviations from this continuous coaxial cylinders (CCC) model as: axial asymmetry of fuel-cladding system (due to the oval form of the cladding, cracking and other type of fuel pallet damage, axial asymmetry of the volumetric heat release), gaps between the pallets (and heat release peaking in fuel near the gap), chambers in the pallets. As a result of these deviations actual fuel rod parameters of working ability - temperature, stresses, thermal fluxes relieved from the cladding, geometry changes - in some locations can greatly vary from the ones calculated according to CCC model. The influence of these deviations is extremely important while calculating the fuel rod, because they are a part of the mechanical excess coefficient. The author reviews the influence of these factors using specific examples. He applies his own two-dimensional codes based on the Finite Elements Method for calculations of temperature fields, stresses and deformation in the fuel rod elements. It is shown that consideration of these deviations, as a rule, leads to the increase of the maximum fuel temperature in the WWER pellets (characterized by a large central hole), temperature of the cladding, thermal flux, relieved by the coolant from the cladding, and stresses in the cladding. It is necessary to consider these factors for both validation of the fuel element working ability and interpretation of the experimental results. 4 tabs., 3 figs., 5 refs

  3. Influence of fuel-cladding system deviations from the model of continuous cylinders on the parameters of WWER fuel element working ability

    Energy Technology Data Exchange (ETDEWEB)

    Scheglov, A [Russian Research Centre Kurchatov Inst., Moscow (Russian Federation)

    1994-12-31

    In the programs of fuel rod computation, fuel and cladding are usually presented in the form of coaxial cylinders, which can change their sizes, mechanical and thermal-physical properties. The real fuel element has some typical deviations from this continuous coaxial cylinders (CCC) model as: axial asymmetry of fuel-cladding system (due to the oval form of the cladding, cracking and other type of fuel pallet damage, axial asymmetry of the volumetric heat release), gaps between the pallets (and heat release peaking in fuel near the gap), chambers in the pallets. As a result of these deviations actual fuel rod parameters of working ability - temperature, stresses, thermal fluxes relieved from the cladding, geometry changes - in some locations can greatly vary from the ones calculated according to CCC model. The influence of these deviations is extremely important while calculating the fuel rod, because they are a part of the mechanical excess coefficient. The author reviews the influence of these factors using specific examples. He applies his own two-dimensional codes based on the Finite Elements Method for calculations of temperature fields, stresses and deformation in the fuel rod elements. It is shown that consideration of these deviations, as a rule, leads to the increase of the maximum fuel temperature in the WWER pellets (characterized by a large central hole), temperature of the cladding, thermal flux, relieved by the coolant from the cladding, and stresses in the cladding. It is necessary to consider these factors for both validation of the fuel element working ability and interpretation of the experimental results. 4 tabs., 3 figs., 5 refs.

  4. Fuel rod-grid interaction wear: in-reactor tests (LWBR development program)

    International Nuclear Information System (INIS)

    Stackhouse, R.M.

    1979-11-01

    Wear of the Zircaloy cladding of LWBR irradiation test fuel rods, resulting from relative motion between rod and rod support contacts, is reported. Measured wear depths were small, 0.0 to 2.7 mils, but are important in fuel element behavior assessment because of the local loss of cladding thickness, as well as the effect on grid spring forces that laterally restrain the rods. An empirical wear analysis model, based on out-of-pile tests, is presented. The model was used to calculate the wear on the irradiation test fuel rods attributed to a combination of up-and-down motions resulting from power and pressure/temperature cycling of the test reactor, flow-induced vibrations, and assembly handling scratches. The calculated depths are generally deeper than the measured depths

  5. Mechanical stress analysis for a fuel rod under normal operating conditions

    International Nuclear Information System (INIS)

    Pino, Eddy S.; Giovedi, Claudia; Serra, Andre da Silva; Abe, Alfredo Y.

    2013-01-01

    Nuclear reactor fuel elements consist mainly in a system of a nuclear fuel encapsulated by a cladding material subject to high fluxes of energetic neutrons, high operating temperatures, pressure systems, thermal gradients, heat fluxes and with chemical compatibility with the reactor coolant. The design of a nuclear reactor requires, among a set of activities, the evaluation of the structural integrity of the fuel rod submitted to different loads acting on the fuel rod and the specific properties (dimensions and mechanical and thermal properties) of the cladding material and coolant, including thermal and pressure gradients produced inside the rod due to the fuel burnup. In this work were evaluated the structural mechanical stresses of a fuel rod using stainless steel as cladding material and UO 2 with a low degree of enrichment as fuel pellet on a PWR (pressurized water reactor) under normal operating conditions. In this sense, tangential, radial and axial stress on internal and external cladding surfaces considering the orientations of 0 deg, 90 deg and 180 deg were considered. The obtained values were compared with the limit values for stress to the studied material. From the obtained results, it was possible to conclude that, under the expected normal reactor operation conditions, the integrity of the fuel rod can be maintained. (author)

  6. Deformation of PWR cladding following a loss-of-coolant accident

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.

    1979-07-01

    A review is presented of recent experiments to investigate the deformation behaviour of Zircaloy cladding in simulated loss-of-coolant accidents. The behaviour of Zircaloy cladding is shown to be controlled by a complex interaction of metallurgical and heat transfer variables, with the latter having a major influence. There is a significant increase in both diametral strain and the axial extent of deformation in multi-rod compared with single-rod tests. The extent to which this will occur in nuclear-heated tests is not yet known; however, it is expected that the 'smearing' of the gamma-radiation portion of decay heat in such tests will tend to reduce circumferential temperature variations. Opposing this is the influence of the colder control rods in an assembly. The resolution of this dichotomy will require a series of in-reactor multi-rod tests and attendant code development. (author)

  7. Modelling of pellet-cladding interaction in PWR's

    International Nuclear Information System (INIS)

    Esteves, A.M.; Silva, A.T. e.

    1992-01-01

    The pellet-cladding interaction that can occur in a PWR fuel rod design is modelled with the computer codes FRAPCON-1 and ANSYS. The fuel performance code FRAPCON-1 analyses the fuel rod irradiation behavior and generates the initial conditions for the localized fuel rod thermal and mechanical modelling in two and three-dimensional finite elements with ANSYS. In the mechanical modelling, a pellet fragment is placed in the fuel rod gap. Two types of fuel rod cladding materials are considered: Zircaloy and austenitic stainless steel. (author)

  8. Model for incorporating fuel swelling and clad shrinkage effects in diffusion theory calculations (LWBR Development Program)

    International Nuclear Information System (INIS)

    Schick, W.C. Jr.; Milani, S.; Duncombe, E.

    1980-03-01

    A model has been devised for incorporating into the thermal feedback procedure of the PDQ few-group diffusion theory computer program the explicit calculation of depletion and temperature dependent fuel-rod shrinkage and swelling at each mesh point. The model determines the effect on reactivity of the change in hydrogen concentration caused by the variation in coolant channel area as the rods contract and expand. The calculation of fuel temperature, and hence of Doppler-broadened cross sections, is improved by correcting the heat transfer coefficient of the fuel-clad gap for the effects of clad creep, fuel densification and swelling, and release of fission-product gases into the gap. An approximate calculation of clad stress is also included in the model

  9. Silver-indium-cadmium control rod behaviour during a severe reactor accident

    International Nuclear Information System (INIS)

    Bowsher, B.R.; Jenkins, R.A.; Nichols, A.L.; Rowe, N.A.; Simpson, J.A.H.

    1986-04-01

    An alloy of silver, indium and cadmium is commonly used as control rod material in pressurised water reactors (PWRs). The behaviour of this alloy has been studied in a series of experiments using an induction furnace to achieve temperatures up to 1900K. The aerosols released from overheated clad and unclad control rod samples have been characterised in both steam and inert atmospheres. Mass balance experiments have been undertaken to determine the distribution of the control rod alloy constituents following rupture of the cladding, and this work has been supported by thermogravimetric studies of silver-indium mixtures. Metallographic studies were also undertaken to assess the failure mode of the stainless steel cladding and the interaction of the molten alloy with Zircaloy. The results of this work are discussed in terms of aerosol/vapour behaviour during severe reactor accidents. (author)

  10. 3D finite element analysis of a nuclear fuel rod with gap elements between the pellet and the cladding

    International Nuclear Information System (INIS)

    Kang, Chang-Hak; Lee, Sung-Uk; Yang, Dong-Yol; Kim, Hyo-Chan; Yang, Yong-Sik

    2016-01-01

    Nuclear fuel rods which comprises an important component of a nuclear power plant are composed of nuclear fuel and cladding. Simulating the nuclear fuel rod using a computer program is the universal method to verify its safety. The computer program used for this is called the fuel performance code. The main objective of this study is to simulate the nuclear fuel rod behavior considering the gap conductance using three-dimensional gap elements. Gap elements are used because, unlike other methods, this approach does not require special methods or other variables such as the Lagrange multiplier. In this work, a nuclear fuel rod has been simulated and the results are compared with the experimental results. (author)

  11. Multidimensional simulations of hydrides during fuel rod lifecycle

    International Nuclear Information System (INIS)

    Stafford, D.S.

    2015-01-01

    In light water reactor fuel rods, waterside corrosion of zirconium-alloy cladding introduces hydrogen into the cladding, where it is slightly soluble. When the solubility limit is reached, the hydrogen precipitates into crystals of zirconium hydride which decrease the ductility of the cladding and may lead to cladding failure during dry storage or transportation events. The distribution of the hydride phase and the orientation of the crystals depend on the history of the spatial temperature and stress profiles in the cladding. In this work, we have expanded the existing hydride modeling capability in the BISON fuel performance code with the goal of predicting both global and local effects on the radial, azimuthal and axial distribution of the hydride phase. We compare results from 1D simulations to published experimental data. We demonstrate the new capability by simulating in 2D a fuel rod throughout a lifecycle that includes irradiation, short-term storage in the spent fuel pool, drying, and interim storage in a dry cask. Using the 2D simulations, we present qualitative predictions of the effects of the inter-pellet gap and the drying conditions on the growth of a hydride rim. - Highlights: • We extend BISON fuel performance code to simulate lifecycle of fuel rods. • We model hydrogen evolution in cladding from reactor through dry storage. • We validate 1D simulations of hydrogen evolution against experiments. • We show results of 2D axisymmetric simulations predicting hydride formation. • We show how our model predicts formation of a hydride rim in the cladding.

  12. Pellet-clad interaction in water reactor fuels

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-07-01

    The aim of this seminar is was to draw up a comprehensive picture of the pellet clad interaction and its impact on the fuel rod. This document is a detailed abstract of the papers presented during the following five sessions: industrial goals, fuel material behaviour in PCI situation, cladding behaviour relevant to PCI, in pile rod behaviour and modelling of the mechanical interaction between pellet and cladding. (A.L.B.)

  13. Pellet-clad interaction in water reactor fuels

    International Nuclear Information System (INIS)

    2004-01-01

    The aim of this seminar is was to draw up a comprehensive picture of the pellet clad interaction and its impact on the fuel rod. This document is a detailed abstract of the papers presented during the following five sessions: industrial goals, fuel material behaviour in PCI situation, cladding behaviour relevant to PCI, in pile rod behaviour and modelling of the mechanical interaction between pellet and cladding. (A.L.B.)

  14. Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

    International Nuclear Information System (INIS)

    Stout, R.B.

    2001-01-01

    An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

  15. Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history

    Energy Technology Data Exchange (ETDEWEB)

    Stout, R.B. [California Univ., Livermore, CA (United States). Lawrence Livermore National Lab

    2001-07-01

    An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)

  16. Fuel-rod response during the large-break LOCA Test LOC-6

    International Nuclear Information System (INIS)

    Vinjamuri, K.; Cook, B.A.; Hobbins, R.R.

    1981-01-01

    The large break Loss of Coolant Accident (LOCA) Test LOC-6 was conducted in the Power Burst Facility (PBF) at the Idaho National Engineering Laboratory by EG and G Idaho, Inc. The objectives of the PBF LOCA tests are to obtain in-pile cladding ballooning data under blowdown and reflood conditions and assess how well out-of-pile ballooning data represent in-pile fuel rod behavior. The primary objective of the LOC-6 test was to determine the effects of internal rod pressures and prior irradiation on the deformation behavior of fuel rods that reached cladding temperatures high in the alpha phase of zircaloy. Test LOC-6 was conducted with four rods of PWR 15 x 15 design with the exception of fuel stack length (89 cm) and enrichment (12.5 W% 235 U). Each rod was surrounded by an individual flow shroud

  17. FARST: A computer code for the evaluation of FBR fuel rod behavior under steady-state/transient conditions

    International Nuclear Information System (INIS)

    Nakamura, M.; Sakagami, M.

    1984-01-01

    FARST, a computer code for the evaluation of fuel rod thermal and mechanical behavior under steady-state/transient conditions has been developed. The code characteristics are summarized as follows: (I) FARST evaluates the fuel rod behavior under the transient conditions. The code analyzes thermal and mechanical phenomena within a fuel rod, taking into account the temperature change in coolant surrounding the fuel rod. (II) Permanent strains such as plastic, creep and swelling strains as well as thermoelastic deformations can be analyzed by using the strain increment method. (III) Axial force and contact pressure which act on the fuel stack and cladding are analyzed based on the stick/slip conditions. (IV) FARST used a pellet swelling model which depends on the contact pressure between pellet and cladding, and an empirical pellet relocation model, designated as 'jump relocation model'. The code was successfully applied to analyses of the fuel rod irradiation data from pulse reactor for nuclear safety research in Cadarache (CABRI) and pulse reactor for nuclear safety research in Japan Atomic Energy Research Institute (NSRR). The code was further applied to stress analysis of a 1000 MW class large FBR plant fuel rod during transient conditions. The steady-state model which was used so far gave the conservative results for cladding stress during overpower transient, but underestimated the results for cladding stress during a rapid temperature decrease of coolant. (orig.)

  18. Eddy-current inspection of high flux isotope reactor nuclear control rods

    International Nuclear Information System (INIS)

    Smith, J.H.; Chitwood, L.D.

    1981-07-01

    Inner control rods for the High Flux Isotope Reactor were nondestructively inspected for defects by eddy-current techniques. During these examinations aluminum cladding thickness and oxide thickness on the cladding were also measured. Special application techniques were required because of the high-radiation levels (approx. 10 5 R/h at 30 cm) present and the relatively large temperature gradients that occurred on the surface of the control rods. The techniques used to perform the eddy-current inspections and the methods used to reduce the associated data are described

  19. Comparison between temperature distributions of an annular fuel rod of circular cross-section and of a hemoglobin shaped cross-section rod for PWR reactors in steady state conditions

    International Nuclear Information System (INIS)

    Oliveira, Maria Vitória A. de; Alvim, Antônio Carlos Marques

    2017-01-01

    The objective of this work is to make a comparison between the temperature distributions of an annular fuel rod of circular cross-section and a hemoglobin shaped cross-section for PWR reactors in steady state conditions. The motivation for this article is due to the fact that the symmetric form of the red globules particles allows the O 2 gases to penetrate the center of the cell homogeneously and quickly. The diffusion equation of gases in any environment is very similar to the heat diffusion equation: Diffusion - Fick's Law; Heat Flow - Fourier; where, the temperature (T) replaces the concentration (c). In previous works the comparison between the shape of solid fuel rods with circular section, and a with hemoglobin-shaped cross-section has proved that this new format optimizes the heat transfer, decreasing the thermal resistance between the center of the UO 2 pellets and the clad. With this, a significant increase in the specific power of the reactor was made possible (more precisely a 23% increase). Currently, the advantages of annular fuel rods are being studied and recent works have shown that 12 x 12 arrays of annular fuel rods perform better, increasing the specific power of the reactor by at least 20% in relation to solid fuel rods, without affecting the safety of the reactor. Our proposal is analyzing the temperature distribution in annular fuel rods with cross sections with red blood cell shape and compare with the theoretical results of the annular fuel rods of circular cross section, initially in steady state. (author)

  20. Comparison between temperature distributions of an annular fuel rod of circular cross-section and of a hemoglobin shaped cross-section rod for PWR reactors in steady state conditions

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Maria Vitória A. de; Alvim, Antônio Carlos Marques, E-mail: moliveira@con.ufrj.br, E-mail: alvim@nuclear.ufrj.br [Coordenacao de Pos-Graduacao e Pesquisa de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Nuclear

    2017-07-01

    The objective of this work is to make a comparison between the temperature distributions of an annular fuel rod of circular cross-section and a hemoglobin shaped cross-section for PWR reactors in steady state conditions. The motivation for this article is due to the fact that the symmetric form of the red globules particles allows the O{sub 2} gases to penetrate the center of the cell homogeneously and quickly. The diffusion equation of gases in any environment is very similar to the heat diffusion equation: Diffusion - Fick's Law; Heat Flow - Fourier; where, the temperature (T) replaces the concentration (c). In previous works the comparison between the shape of solid fuel rods with circular section, and a with hemoglobin-shaped cross-section has proved that this new format optimizes the heat transfer, decreasing the thermal resistance between the center of the UO{sub 2} pellets and the clad. With this, a significant increase in the specific power of the reactor was made possible (more precisely a 23% increase). Currently, the advantages of annular fuel rods are being studied and recent works have shown that 12 x 12 arrays of annular fuel rods perform better, increasing the specific power of the reactor by at least 20% in relation to solid fuel rods, without affecting the safety of the reactor. Our proposal is analyzing the temperature distribution in annular fuel rods with cross sections with red blood cell shape and compare with the theoretical results of the annular fuel rods of circular cross section, initially in steady state. (author)

  1. Contribution to numerical and mechanical modelling of pellet-cladding interaction in nuclear reactor fuel rod

    International Nuclear Information System (INIS)

    Retel, V.

    2002-12-01

    Pressurised water reactor fuel rods (PWR) are the place of nuclear fission, resulting in unstable and radioactive elements. Today, the mechanical loading on the cladding is harder and harder and is partly due to the fuel pellet movement. Then, the mechanical behaviour of the cladding needs to be simulated with models allowing to assess realistic stress and strain fields for all the running conditions. Besides, the mechanical treatment of the fuel pellet needs to be improved. The study is part of a global way of improving the treatment of pellet-cladding interaction (PCI) in the 1D finite elements EDF code named CYRANO3. Non-axisymmetrical multidirectional effects have to be accounted for in a context of unidirectional axisymmetrical finite elements. The aim of this work is double. Firstly a model simulating the effect of stress concentration on the cladding, due to the opening of the radial cracks of fuel, had been added in the code. Then, the fragmented state of fuel material has been taken into account in the thermomechanical calculation, through a model which led the strain and stress relaxation in the pellet due to the fragmentation, be simulated. This model has been implemented in the code for two types of fuel behaviour: elastic and viscoplastic. (author)

  2. A model for hydrogen pickup for BWR cladding materials

    International Nuclear Information System (INIS)

    Hede, G.; Kaiser, U.

    2001-01-01

    It has been observed that rod elongation is driven by the hydrogen pickup but not by corrosion as such. Based on this a non-destructive method to determine clad hydrogen concentration has been developed. The method is based on the observation that there are three different mechanisms behind the rod growth: the effect of neutron irradiation on the Zircaloy microstructure, the volume increase of the cladding as an effect of hydride precipitation and axial pellet-cladding-mechanical-interaction (PCMI). The derived correlation is based on the experience of older cladding materials, inspected at hot-cell laboratories, that obtained high hydrogen levels (above 500 ppm) at lower burnup (assembly burnup below 50 MWd/kgU). Now this experience can be applied, by interpolation, on more modern cladding materials with a burnup beyond 50 MWd/kgU by analysis of the rod growth database of the respective cladding materials. Hence, the method enables an interpolation rather than an extrapolation of present day hydrogen pickup database, which improves the reliability and accuracy. Further, one can get a good estimate of the hydrogen pickup during an ongoing outage based on a non-destructive method. Finally, rod growth measurements are normally performed for a large population of rods, hence giving a good statistics compared to examination of a few rods at a hot cell. (author)

  3. Strengthening effect of reduced graphene oxide in steel clad copper rod

    Science.gov (United States)

    Gao, Haitao; Liu, Xianghua; Ai, Zhengrong; Zhang, Shilong; Liu, Lizhong

    2016-11-01

    Reduced graphene oxide has been extensively used as reinforcing agent owing to their high mechanical properties. In this work, an attempt is made to synthesize steel clad copper rod reinforced with reduced graphene oxide (RGO) by the combination of powder-in-tube and intermediate annealing (IA). Experiments show that the Fe/RGO/Cu composites manifest better mechanical properties than Fe/Cu composites. In the process of groove rolling, RGO acts as effective binder, which can greatly improve the adhesive strength of copper scrap and two metals. Moreover, the strengthening effect of RGO is tightly related to its dispersion state. The RGO diffuses much more uniformly on the metallic substrate under the IA temperature of 1100 °C than 800 °C, which can be characterized by less deformation twins appearing at the interface of core copper and the formation of Fe-RGO-Cu transition belt at the bonding interface. In this case, the peak hardness, tensile strength and shear strength of Fe/RGO/Cu composites are 52 HV, 125 and 41 MPa higher than those of the Fe/Cu composites, respectively. The difference of strengthening effect and mechanisms of RGO under 800 and 1100 °C of IA are systematically discussed by referring to experimental results.

  4. Core design and fuel rod analyses of a super fast reactor with high power density

    International Nuclear Information System (INIS)

    Ju, Haitao; Cao, Liangzhi; Lu, Haoliang; Oka, Yoshiaki; Ikejiri, Satoshi; Ishiwatari, Yuki

    2009-01-01

    A Super Fast Reactor is a pressure-vessel type, fast spectrum SuperCritical Water Reactor (SCWR) that is presently researched in a Japanese project. One of the most important advantages of the Super Fast Reactor is the higher power density compared to the thermal spectrum SCWR, which reduces the capital cost. A preliminary core has an average power density of 158.8W/cc. In this paper, the principle of improving the average power density is studied and the core design is improved. After the sensitivity analyses on the fuel rod configurations, the fuel assembly configurations and the core configurations, an improved core with an average power density of 294.8W/cc is designed by 3-D neutronic/thermal-hydraulic coupled calculations. This power density is competitive with that of typical Liquid Metal Fast Breeder Reactors (LMFBR). In order to ensure the fuel rod integrity of this core design, the fuel rod behaviors on the normal operating condition are analyzed using FEMAXI-6 code. The power histories of each fuel rod are taken from the neutronics calculation results in the core design. The cladding surface temperature histories are taken from the thermal-hydraulic calculation results in the core design. Four types of the limiting fuel rods, with the Maximum Cladding Surface Temperature (MCST), Maximum Power Peak(MPP), Maximum Discharge Burnup(MDB) and Different Coolant Flow Pattern (DCFP), are chosen to cover all the fuel rods in the core. The available design range of the fuel rod design parameters, such as initial gas plenum pressure, gas plenum position, gas plenum length, grain size and gap size, are found out in order to satisfy the following design criteria: (1) Maximum fuel centerline temperature should be less than 1900degC. (2) Maximum cladding stress in circumstance direction should be less than 100MPa. (3) Pressure difference on the cladding should be less than 1/3 of buckling collapse pressure. (4) Cumulative damage faction (CDF) of the cladding should be

  5. A statistical analysis of pellet-clad interaction failures in water reactor fuel

    International Nuclear Information System (INIS)

    McDonald, S.G.; Fardo, R.D.; Sipush, P.J.; Kaiser, R.S.

    1981-01-01

    The primary objective of the statistical analysis was to develop a mathematical function that would predict PCI fuel rod failures as a function of the imposed operating conditions. Linear discriminant analysis of data from both test and commercial reactors was performed. The initial data base used encompassed 713 data points (117 failures and 596 non-failures) representing a wide variety of water cooled reactor fuel (PWR, BWR, CANDU, and SGHWR). When applied on a best-estimate basis, the resulting function simultaneously predicts approximately 80 percent of both the failure and non-failure data correctly. One of the most significant predictions of the analysis is that relatively large changes in power can be tolerated when the pre-ramp irradiation power is low, but that only small changes in power can be tolerated when the pre-ramp irradiation power is high. However, it is also predicted that fuel rods irradiated at low power will fail at lower final powers than those irradiated at high powers. Other results of the analysis are that fuel rods with high clad operating temperatures can withstand larger power increases that fuel rods with low clad operating temperatures, and that burnup has only a minimal effect on PCI performance after levels of approximately 10000 MWD/MTU have been exceeded. These trends in PCI performance and the operating parameters selected are believed to be consistent with mechanistic considerations. Published PCI data indicate that BWR fuel usually operates at higher local powers and changes in power, lower clad temperatures, and higher local ramp rates than PWR fuel

  6. Potential for cladding thermal failure in LWRs during high temperature transients

    International Nuclear Information System (INIS)

    El Genk, M.S.

    1979-01-01

    The temperature increase in the fuel and the cladding during a PCM accident produces film boiling at the cladding surface which may induce zircaloy cladding failure, due to embrittlement, and fuel melting at the centerline of the fuel pellets. Molten fuel may extrude through radial cracks in the fuel and relocate in the fuel-cladding gap. Contact of extruded molten fuel with the cladding, which is at high temperature during film boiling, may induce cladding thermal failure due to melting. An assessment of central fuel melting and molten fuel extrusion into the fuel-cladding gap during a PCM accident is presented. The potential for thermal failure of the zircaloy cladding upon being contacted by molten fuel during such an accident is also analyzed and compared with the applicable experimental evidence

  7. Development of high performance cladding materials

    International Nuclear Information System (INIS)

    Park, Jeong Yong; Jeong, Y. H.; Park, S. Y.

    2010-04-01

    The irradiation test for HANA claddings conducted and a series of evaluation for next-HANA claddings as well as their in-pile and out-of pile performances tests were also carried out at Halden research reactor. The 6th irradiation test have been completed successfully in Halden research reactor. As a result, HANA claddings showed high performance, such as corrosion resistance increased by 40% compared to Zircaloy-4. The high performance of HANA claddings in Halden test has enabled lead test rod program as the first step of the commercialization of HANA claddings. DB has been established for thermal and LOCA-related properties. It was confirmed from the thermal shock test that the integrity of HANA claddings was maintained in more expanded region than the criteria regulated by NRC. The manufacturing process of strips was established in order to apply HANA alloys, which were originally developed for the claddings, to the spacer grids. 250 kinds of model alloys for the next-generation claddings were designed and manufactured over 4 times and used to select the preliminary candidate alloys for the next-generation claddings. The selected candidate alloys showed 50% better corrosion resistance and 20% improved high temperature oxidation resistance compared to the foreign advanced claddings. We established the manufacturing condition controlling the performance of the dual-cooled claddings by changing the reduction rate in the cold working steps

  8. Tensile and burst tests in support of the cadmium safety rod failure evaluation

    International Nuclear Information System (INIS)

    Thomas, J.K.

    1992-02-01

    The reactor safety rods may be subjected to high temperatures due to gamma heating after the core coolant level has dropped during the ECS phase of hypothetical LOCA event. Accordingly, an experimental safety rod testing subtask was established as part of a task to address the response of reactor core components to this accident. This report discusses confirmatory separate effects tests conducted to support the evaluation of failures observed in the safety rod thermal tests. As part of the failure evaluation, the potential for liquid metal embrittlement (LME) of the safety rod cladding by cadmium (Cd) -- aluminum (Al) solutions was examined. Based on the test conditions, literature data, and U-Bend tests, its was concluded that the SS304 safety rod cladding would not be subject to LME by liquid Cd-Al solutions under conditions relevant to the safety rod thermal tests or gamma heating accident. To confirm this conclusion, tensile tests on SS304 specimens were performed in both air and liquid Cd-Al solutions with the range of strain rates, temperatures, and loading conditions spanning the range relevant to the safety rod thermal tests and gamma heating accident

  9. Lumped-parameter fuel rod model for rapid thermal transients

    International Nuclear Information System (INIS)

    Perkins, K.R.; Ramshaw, J.D.

    1975-07-01

    The thermal behavior of fuel rods during simulated accident conditions is extremely sensitive to the heat transfer coefficient which is, in turn, very sensitive to the cladding surface temperature and the fluid conditions. The development of a semianalytical, lumped-parameter fuel rod model which is intended to provide accurate calculations, in a minimum amount of computer time, of the thermal response of fuel rods during a simulated loss-of-coolant accident is described. The results show good agreement with calculations from a comprehensive fuel-rod code (FRAP-T) currently in use at Aerojet Nuclear Company

  10. Simulation of a pellet-clad mechanical interaction with ABAQUS and its verification

    International Nuclear Information System (INIS)

    Cheon, J.-S.; Lee, B.-H.; Koo, Y.-H.; Sohn, D.-S.; Oh, J.-Y.

    2003-01-01

    Pellet-clad mechanical interaction (PCMI) during power transients for MOX fuel is modelled by a FE method. The PCMI model predicts well clad elongation during power ramp and relaxation during power hold except the fuel behaviour during a power decrease. Higher fiction factor results in the earlier occurrence of PCMI and more enhanced clad elongation. The relaxation is dependent on the irradiation creep rate of the pellet and axial compressive force. Verification of the PCMI model was done using recent MOX experimental data. Temperature and clad elongation for the fuel rod can be evaluated in a reasonable way

  11. FREC-4A: a computer program to predict fuel rod performance under normal reactor operation

    International Nuclear Information System (INIS)

    Harayama, Yasuo; Izumi, Fumio

    1981-10-01

    The program FREC-4A (Fuel Reliability Evaluation Code-version 4A) is used for predicting fuel rod performance in normal reactor operation. The performance is calculated in accordance with the irradiation history of fuel rods. Emphasis is placed on the prediction of the axial elongation of claddings induced by pellet-cladding mechanical interaction, including the influence of initially preloaded springs inserted in fuel rod lower plenums. In the FREC-4A, an fuel rod is divided into axial segments. In each segment, it is assumed that the temperature, stress and strain are axi-symmetrical, and the axial strain in constant in fuel pellets and in a cladding, though the values in the pellets and in the cladding are different. The calculation of the contact load and the clearance along the length of a fuel rod and the stress and strain in each segment is explained. The method adopted in the FREC-4A is simple, and suitable to predict the deformation of fuel rods over their full length. This report is described on the outline of the program, the method of solving the stiffness equations, the calculation models, the input data such as irradiation history, output distribution, material properties and pores, the printing-out of input data and calculated results. (Kako, I.)

  12. Thermal performance of a buried nuclear waste storage container storing a hybrid mix of PWR and BWR spent fuel rods

    International Nuclear Information System (INIS)

    Johnson, G.L.

    1991-11-01

    Lawrence Livermore National Laboratory will design, model, and test nuclear waste packages for use at the Nevada Nuclear Waste Storage Repository at Yucca Mountain, Nevada. On such package would store tightly packed spent fuel rods from both pressurized and boiling water reactors. The storage container provides the primary containment of the nuclear waste and the spent fuel rod cladding provides secondary containment. A series of transient conduction and radiation heat transfer analyses was run to determine for the first 1000 yr of storage if the temperature of the tuff at the borehole wall ever falls below 97 degrees C and whether the cladding of the stored spent fuel ever exceeds 350 degrees C. Limiting the borehole to temperatures of 97 degrees C or greater helps minimize corrosion by assuring that no condensed water collects on the container. The 350 degrees C cladding limit minimizes the possibility of creep- related failure in the spent fuel rod cladding. For a series of packages stored in a 8 x 30 m borehole grid where each package contains 10-yr-old spent fuel rods generating 4.74 kW or more, the borehole wall stays above 97 degrees C for the full 10000-yr analysis period. For the 4.74-kW load, the peak cladding temperature rises to just below the 350 degrees C limit about 4 years after emplacement. If the packages are stored using the spacing specified in the Site Characterization Plan (15 ft x 126 ft), a maximum of 4.1 kW per container may be stored. If the 0.05-m-thick void between the container and the borehole wall is filled with loosely packed bentonite, the peak cladding temperature rises more than 40 degrees C above the allowed cladding limit. In all cases the dominant heat transfer mode between container components is thermal radiation

  13. PIN99W, Modelling of VVER and PWR Fuel Rod Thermomechanical Behaviour

    International Nuclear Information System (INIS)

    Valach, M.; Strizhov, P.; Svoboda, R.

    2000-01-01

    1 - Description of program or function: The Code is developed to describe fuel rod thermomechanical behaviour in operational conditions. The main goal of this code is to calculate fuel temperature, gap conductivity, fission gas release and inner gas pressure. 2 - Methods: - fuel rod temperature response is solved by using one-dimensional finite element method combined with weighted residuals method; - the code involves models describing physical phenomena typical for the fuel irradiated in Light Water Power Reactors (densification, restructuring, fission gas release, swelling and relocation) ; - this code is updated and improves PIN-micro code. 3 - Restrictions on the complexity of the problem: - simplified mechanistic solution; - only steady-state solution; - no cladding failure criterion; - no model for axial fuel-cladding interaction

  14. Corrosion behavior of duplex and reference cladding in NPP Grohnde

    International Nuclear Information System (INIS)

    Besch, O.A.; Yagnik, S.K.; Eucken, C.M.; Bradley, E.R.

    1996-01-01

    The Nuclear Fuel Industry Research (NFIR) Group undertook a lead test assembly (LTA) program in NPP Grohnde PWR in Germany to assess the corrosion performance of duplex and reference cladding. Two identical 16 by 16 LTAs, each containing 32 peripheral test rods, completed four reactor cycles, reaching a peak rod burnup of 46 MWd/kgU. The results from poolside examinations performed at the end of each cycle, together with power histories and coolant chemistry, are reported. Five different cladding materials were characterized during fabrication. The corrosion performance of the cladding materials was tracked in long-term tests in high-pressure, high-temperature autoclaves. The relative ranking of corrosion behavior in such tests corresponded well with the in-reactor corrosion performance. The extent and distribution of hydriding in duplex and reference specimens during the autoclave testing has been characterized. The in-reactor corrosion data indicate that the low-tin Zircaloy-4 reference cladding, R2, had an improved corrosion resistance compared to high-tin Zircaloy-4 reference cladding, R1. Two types of duplex cladding, D1 (Zr-2.5% Nb) and D2 (Zr-0.4% Fe-0.5% Sn), showed an even further improvement in corrosion resistance compared to R2 cladding. The third duplex cladding, D3 (Zr-4 + 1.0% Nb), had significantly less corrosion resistance, which was inferior to R1. The in-reactor and out-reactor corrosion performances have been ranked

  15. An allowable cladding peak temperature for spent nuclear fuels in interim dry storage

    Science.gov (United States)

    Cha, Hyun-Jin; Jang, Ki-Nam; Kim, Kyu-Tae

    2018-01-01

    Allowable cladding peak temperatures for spent fuel cladding integrity in interim dry storage were investigated, considering hydride reorientation and mechanical property degradation behaviors of unirradiated and neutron irradiated Zr-Nb cladding tubes. Cladding tube specimens were heated up to various temperatures and then cooled down under tensile hoop stresses. Cool-down specimens indicate that higher heat-up temperature and larger tensile hoop stress generated larger radial hydride precipitation and smaller tensile strength and plastic hoop strain. Unirradiated specimens generated relatively larger radial hydride precipitation and plastic strain than did neutron irradiated specimens. Assuming a minimum plastic strain requirement of 5% for cladding integrity maintenance in interim dry storage, it is proposed that a cladding peak temperature during the interim dry storage is to keep below 250 °C if cladding tubes are cooled down to room temperature.

  16. Fuel rod failure due to marked diametral expansion and fuel rod collapse occurred in the HBWR power ramp experiment

    International Nuclear Information System (INIS)

    Yanagisawa, Kazuaki

    1985-12-01

    In the power ramp experiment with the BWR type light water loop at the HBWR, the two pre-irradiated fuel rods caused an unexpected pellet-cladding interaction (PCI). One occurred in the fuel rod with small gap of 0.10 mm, which was pre-irradiated up to the burn-up of 14 MWd/kgU. At high power, the diameter of the rod was increased markedly without accompanying significant axial elongation. The other occurred in the rod with a large gap of 0.23 mm, which was pre-irradiated up to the burn-up of 8 MWd/kgU. The diameter of the rod collapsed during a diameter measurement at the maximum power level. The causes of those were investigated in the present study by evaluating in-core data obtained from equipped instruments in the experiment. It was revealed from the investigation that these behaviours were attributed to the local reduction of the coolant flow occurred in the region of a transformer in the ramp rig. The fuel cladding material is seemed to become softened due to temperature increase caused by the local reduction of the coolant flow, and collapsed by the coolant pressure, either locally or wholly depending on the rod diametral gap existed. (author)

  17. The irradiation performance of austenitic stainless steel clade PWR fuel rods

    International Nuclear Information System (INIS)

    Teixeira e Silva, A.; Esteves, A.M.

    1988-01-01

    The steady state irradiation performance of austenitic stainless steel clad pressurized water reactor fuel rods is modeled with fuel performance codes of the FRAP series. These codes, originally developed to model the thermal-mechanical behavior of zircaloy clad fuel rods, are modified to model stainless steel clad fuel rods. The irradiation thermal-mechanical behavior of type 348 stainless steel and zircaloy fuel rods is compared. (author) [pt

  18. Model investigation of fuel rod behaviour

    International Nuclear Information System (INIS)

    Girgis, M.M.; Wiesenack, W.; Stegemann, D.

    1985-06-01

    Thermal and mechanical behaviour of fuel rods can be explained but unsatisfactorily by models based of an axial symmetry concept. Recently developed models include, with respect to their thermal components, a simple method for the computation of the temperature distribution within the fuel, and they also take into account the influence of excentrically placed pellets for the computation of heat transfer in the cold gap. Additionally, a finite-element model is used to evaluate the effects of cracking and fragmentation on the thermal behaviour of pellets. The reaction of fuel and fuel cladding to external and internal loadings and the axial interaction between fuel and cladding are described in the mechanical portion of the model. A special case of axial coupling is the so-called random stacking interaction caused by fuel pellets placed excentrically at the cladding and sliding radially and axially. In the comparison of measurement results, both thermal and mechanical behaviour of different rods from the OECD Halden Reactor Project are subject to investigations. (RF) [de

  19. Comparison of the cladding deformation measured during the Power Burst Facility loss-of-coolant accident in-pile experiments with recent Oak Ridge National Laboratory out-of-pile results

    International Nuclear Information System (INIS)

    Broughton, J.M.; McCardell, R.K.; MacDonald, P.E.

    1981-01-01

    A series of four large break loss-of-coolant accident fuel behavior experiments have been performed in the Power Burst Facility. The results of these experiments are briefly reviewed and compared with results from the ORNL multirod burst test program. The effect of cladding burst temperature and prior irradiation were investigated. The cladding strain of the previously irradiated test rods was more uniformly distributed around the cladding circumference and larger than for similar unirradiated test rods. The ORNL out-of-pile single rod test results are in good agreement with the Power Burst Facility (PBF) test results with unirradiated test rods, and the ORNL out-of-pile, single-rod test results with heated shrouds and the PBF test results with previously irradiated test rods are comparable

  20. International symposium on fuel rod simulators: development and application

    Energy Technology Data Exchange (ETDEWEB)

    McCulloch, R.W. (comp.)

    1981-05-01

    Separate abstracts are included for each of the papers presented concerning fuel rod simulator operation and performance; simulator design and evaluation; clad heated fuel rod simulators and fuel rod simulators for cladding investigations; fuel rod simulator components and inspection; and simulator analytical modeling. Ten papers have previously been input to the Energy Data Base.

  1. Sensitivity Analysis of Gap Conductance for Heat Split in an Annular Fuel Rod

    International Nuclear Information System (INIS)

    Chun, Kun Ho; Chun, Tae Hyun; In, Wang Kee; Song, Keun Woo

    2006-01-01

    To increase of the core power density in the current PWR cores, an annular fuel rod was proposed by MIT. This annular fuel rod has two coolant channels and two cladding-pellet gaps unlike the current solid fuel rod. It's important to predict the heat split reasonably because it affects coolant enthalpy rise in each channel and Departure from Nuclear Boiling Ratio (DNBR) in each channel. Conversely, coolant conditions affect fuel temperature and heat split. In particular if the heat rate leans to either inner or outer channel, it is out of a thermal equilibrium. To control a thermal imbalance, placing another gap in the pellet is introduced. The heat flow distribution between internal and external channels as well as fuel and cladding temperature profiles is calculated with and without the fuel gap between the inner and outer pellets

  2. Temperature actuated automatic safety rod release

    Science.gov (United States)

    Hutter, E.; Pardini, J.A.; Walker, D.E.

    1984-03-13

    A temperature-actuated apparatus is disclosed for releasably supporting a safety rod in a nuclear reactor, comprising a safety rod upper adapter having a retention means, a drive shaft which houses the upper adapter, and a bimetallic means supported within the drive shaft and having at least one ledge which engages a retention means of the safety rod upper adapter. A pre-determined increase in temperature causes the bimetallic means to deform so that the ledge disengages from the retention means, whereby the bimetallic means releases the safety rod into the core of the reactor.

  3. FRAPCON-3: A computer code for the calculation of steady-state, thermal-mechanical behavior of oxide fuel rods for high burnup

    International Nuclear Information System (INIS)

    Berna, G.A.; Beyer, G.A.; Davis, K.L.; Lanning, D.D.

    1997-12-01

    FRAPCON-3 is a FORTRAN IV computer code that calculates the steady-state response of light water reactor fuel rods during long-term burnup. The code calculates the temperature, pressure, and deformation of a fuel rod as functions of time-dependent fuel rod power and coolant boundary conditions. The phenomena modeled by the code include (1) heat conduction through the fuel and cladding, (2) cladding elastic and plastic deformation, (3) fuel-cladding mechanical interaction, (4) fission gas release, (5) fuel rod internal gas pressure, (6) heat transfer between fuel and cladding, (7) cladding oxidation, and (8) heat transfer from cladding to coolant. The code contains necessary material properties, water properties, and heat-transfer correlations. The codes' integral predictions of mechanical behavior have not been assessed against a data base, e.g., cladding strain or failure data. Therefore, it is recommended that the code not be used for analyses of cladding stress or strain. FRAPCON-3 is programmed for use on both mainframe computers and UNIX-based workstations such as DEC 5000 or SUN Sparcstation 10. It is also programmed for personal computers with FORTRAN compiler software and at least 8 to 10 megabytes of random access memory (RAM). The FRAPCON-3 code is designed to generate initial conditions for transient fuel rod analysis by the FRAPTRAN computer code (formerly named FRAP-T6)

  4. Power ramp performance of some 15 x 15 PWR test fuel rods tested in the STUDSVIK SUPER-RAMP and SUPER-RAMP extension projects

    International Nuclear Information System (INIS)

    Djurle, S.

    2000-01-01

    This paper presents results obtained from the STUDSVIK SUPER-RAMP (SR) and SUPER-RAMP EXTENSION (SRX) projects. As parts of these projects test fuel rods of the same PWR type were base irradiated in the Obrigheim power reactor and power ramp tested in the STUDSVIK R2 reactor. Some of the rods were ramped using an inlet coolant water temperature 50 deg. C below the normal one. Fabricated data on the test fuel rods are presented as well as data on the base irradiation, interim examination, conditioning irradiation, power ramp irradiation and results of the post irradiation examination. The data on the change of diameter at ridges due to power ramping have shown that a lower clad temperature during ramping leads to smaller deformations. Most likely this may be explained as due to a smaller creep rate in the cladding at the lower temperature, resulting in a more severe stress situation. The combination of low cladding temperature, high ramp terminal level and the presence of a stress corrosion agent may have caused the failure of one of the test rods. (author)

  5. Analysis of pellet cladding mechanical interaction using computational simulation

    Energy Technology Data Exchange (ETDEWEB)

    Berretta, José R.; Suman, Ricardo B.; Faria, Danilo P.; Rodi, Paulo A., E-mail: jose.berretta@marinha.mil.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil); Giovedi, Claudia, E-mail: claudia.giovedi@labrisco.usp.br [Universidade de Sao Paulo (LabRisco/USP), São Paulo, SP (Brazil). Laboratório de Análise, Avaliação e Gerenciamento de Riscos

    2017-07-01

    During the operation of Pressurized Water Reactors (PWR), specifically under power transients, the fuel pellet experiences many phenomena, such as swelling and thermal expansion. These dimensional changes in the fuel pellet can enable occurrence of contact it and the cladding along the fuel rod. Thus, pellet cladding mechanical interaction (PCMI), due this contact, induces stress increase at the contact points during a period, until the accommodation of the cladding to the stress increases. This accommodation occurs by means of the cladding strain, which can produce failure, if the fuel rod deformation is permanent or the burst limit of the cladding is reached. Therefore, the mechanical behavior of the cladding during the occurrence of PCMI under power transients shall be investigated during the fuel rod design. Considering the Accident Tolerant Fuel program which aims to develop new materials to be used as cladding in PWR, one important design condition to be evaluated is the cladding behavior under PCMI. The purpose of this paper is to analyze the effects of the PCMI on a typical PWR fuel rod geometry with stainless steel cladding under normal power transients using computational simulation (ANSYS code). The PCMI was analyzed considering four geometric situations at the region of interaction between pellet and cladding. The first case, called “perfect fuel model” was used as reference for comparison. In the second case, it was considered the occurrence of a pellet crack with the loss of a chip. The goal for the next two cases was that a pellet chip was positioned into the gap of pellet-cladding, in the situations described in the first two cases. (author)

  6. Internal hydriding in irradiated defected Zircaloy fuel rods: A review (LWBR Development Program)

    International Nuclear Information System (INIS)

    Clayton, J.C.

    1987-10-01

    Although not a problem in recent commercial power reactors, including the Shippingport Light Water Breeder Reactor, internal hydriding of Zircaloy cladding was a persistent cause of gross cladding failures during the 1960s. It occurred in the fuel rods of water-cooled nuclear power reactors that had a small cladding defect. This report summarizes the experimental findings, causes, mechanisms, and methods of minimizing internal hydriding in defected Zircaloy-clad fuel rods. Irradiation test data on the different types of defected fuel rods, intentionally fabricated defected and in-pile operationally defected rods, are compared. Significant factors affecting internal hydriding in defected Zircaloy-clad fuel rods (defect hole size, internal and external sources of hydrogen, Zircaloy cladding surface properties, nickel alloy contamination of Zircaloy, the effect of heat flux and fluence) are discussed. Pertinent in-pile and out-of-pile test results from Bettis and other laboratories are used as a data base in constructing a qualitative model which explains hydrogen generation and distribution in Zircaloy cladding of defected water-cooled reactor fuel rods. Techniques for minimizing internal hydride failures in Zircaloy-clad fuel rods are evaluated

  7. Modelling of pellet-clad interaction during power ramps

    International Nuclear Information System (INIS)

    Zhou, G.; Lindback, J.E.; Schutte, H.C.; Jernkvist, L.O.; Massih, A.R.; Massih, A.R.

    2005-01-01

    A computational method to describe the pellet-clad interaction phenomenon is presented. The method accounts for the mechanical contact between fragmented pellets and the zircaloy clad, as well as for chemical reaction of fission products with zircaloy during power ramps. Possible pellet-clad contact states, soft, hard and friction, are taken into account in the computational algorithm. The clad is treated as an elastic-plastic-viscoplastic material with irradiation hardening. Iodine-induced stress corrosion cracking is described by using a fracture mechanics-based model for crack propagation. This integrated approach is used to evaluate two power ramp experiments made on boiling water reactor fuel rods in test reactors. The influence of the pellet-clad coefficient of friction on clad deformation is evaluated and discussed. Also, clad deformations, pellet-clad gap size and fission product gas release for one of the ramped rods are calculated and compared with measured data. (authors)

  8. A thermodynamic model for the attack behaviour in stainless steel clad oxide fuel pins

    International Nuclear Information System (INIS)

    Goetzmann, O.

    1979-01-01

    So far, post irradiation examination of burnt fuel pins has not revealed a clear cut picture of the cladding attack situation. For seemingly same conditions sometimes attack occurs, sometimes not. This model tries to depict the reaction possibilities along the inner cladding wall on the basis of thermodynamic facts in the fuel pin. It shows how the thermodynamic driving force for attack changes along the fuel column, and with different initial and operational conditions. Two criteria for attack are postulated: attack as a result of the direct reaction of reactive elements with cladding components; and attack as a result of the action of a special agent (CsOH). In defining a reaction potenial the oxygen potential, the temperature conditions (cladding temperature and fuel surface temperature), and the fission products are involved. For the determination of the oxygen potential at the cladding, three models for the redistribution of oxygen across the fuel/clad gap are offered. The effect of various parameters, like rod power, gap conductance, oxygen potential, inner wall temperature, on the thermodynamic potential for attack is analysed. (Auth.)

  9. Fuel Rod Melt Progression Simulation Using Low-Temperature Melting Metal Alloy

    International Nuclear Information System (INIS)

    Seung Dong Lee; Suh, Kune Y.; GoonCherl Park; Un Chul Lee

    2002-01-01

    The TMI-2 accident and various severe fuel damage experiments have shown that core damage is likely to proceed through various states before the core slumps into the lower head. Numerous experiments were conducted to address when and how the core can lose its original geometry, what geometries are formed, and in what processes the core materials are transported to the lower plenum of the reactor pressure vessel. Core degradation progresses along the line of clad ballooning, clad oxidation, material interaction, metallic blockage, molten pool formation, melt progression, and relocation to the lower head. Relocation into the lower plenum may occur from the lateral periphery or from the bottom of the core depending upon the thermal and physical states of the pool. Determining the quantities and rate of molten material transfer to the lower head is important since significant amounts of molten material relocated to the lower head can threaten the vessel integrity by steam explosion and thermal and mechanical attack of the melt. In this paper the focus is placed on the melt flow regime on a cylindrical fuel rod utilizing the LAMDA (Lumped Analysis of Melting in Degrading Assemblies) facility at the Seoul National University. The downward relocation of the molten material is a combination of the external film flow and the internal pipe flow. The heater rods are 0.8 m long and are coated by a low-temperature melting metal alloy. The electrical internal heating method is employed during the test. External heating is adopted to simulate the exothermic Zircaloy-steam reaction. Tests are conducted in several quasi-steady-state conditions. Given the variable boundary conditions including the heat flux and the water level, observation is made for the melting location, progression, and the mass of molten material. Finally, the core melt progression model is developed from the visual inspection and quantitative analysis of the experimental data. As the core material relocates

  10. Status of rod consolidation

    International Nuclear Information System (INIS)

    Bailey, W.J.

    1985-04-01

    Two of the factors that need to be taken into account with rod consolidation are (1) the effects on rods from their removal from the fuel assembly and (2) the effects on rods as a result of the consolidation process. Potential components of both factors are described in the report. Discussed under (1) are scratches on the fuel rod surfaces, rod breakage, crud, extended burnup, and possible cladding embrittlement due to hydrogen injection at BWRs. Discussed under (2) are the increased water temperature (less than 10 0 C) because of closer packing of the rods, formation of crevices between rods in the close-packed mode, contact with dissimilar metals, and the potential for rapid heating of fuel rods following the loss of water from a spent fuel storage pool. Another factor that plays an important role in rod consolidation is the cost of disposal of the nonfuel-bearing components of the fuel assembly. Also, the dose rate from the components - especially Inconel spacer grids - can affect the handling procedures. Several licensing issues that exist are described. A list of recommendations is provided. 98 refs., 5 figs., 5 tabs

  11. Reflood behavior at low initial clad temperature in Slab Core Test Facility Core-II

    International Nuclear Information System (INIS)

    Akimoto, Hajime; Sobajima, Makoto; Abe, Yutaka; Iwamura, Takamichi; Ohnuki, Akira; Okubo, Tsutomu; Murao, Yoshio; Okabe, Kazuharu; Adachi, Hiromichi.

    1990-07-01

    In order to study the reflood behavior with low initial clad temperature, a reflood test was performed using the Slab Core Test Facility (SCTF) with initial clad temperature of 573 K. The test conditions of the test are identical with those of SCTF base case test S2-SH1 (initial clad temperature 1073 K) except the initial clad temperature. Through the comparison of results from these two tests, the following conclusions were obtained. (1) The low initial clad temperature resulted in the low differential pressures through the primary loops due to smaller steam generation in the core. (2) The low initial clad temperature caused the accumulated mass in the core to be increased and the accumulated mass in the downcomer to be decreased in the period of the lower plenum injection with accumulator (before 50s). In the later period of the cold leg injection with LPCI (after 100s), the water accumulation rates in the core and the downcomer were almost the same between both tests. (3) The low initial clad temperature resulted in the increase of the core inlet mass flow rate in the lower plenum injection period. However, the core inlet mass flow rate was almost the same regardless of the initial clad temperature in the later period of the cold leg injection period. (4) The low initial clad temperature resulted in the low turnaround temperature, high temperature rise and fast bottom quench front propagation. (5) In the region apart from the quench front, low initial clad temperature resulted in the lower heat transfer. In the region near the quench front, almost the same heat transfer coefficient was observed between both tests. (6) No flow oscillation with a long period was observed in the SCTF test with low initial clad temperature of 573 K, while it was remarkable in the Cylindrical Core Test Facility (CCTF) test which was performed with the same initial clad temperature. (J.P.N.)

  12. Electrically heated ex-reactor pellet-cladding interaction (PCI) simulations utilizing irradiated Zircaloy cladding

    International Nuclear Information System (INIS)

    Barner, J.O.; Fitzsimmons, D.E.

    1985-02-01

    In a program sponsored by the Fuel Systems Research Branch of the US Nuclear Regulatory Commission, a series of six electrically heated fuel rod simulation tests were conducted at Pacific Northwest Laboratory. The primary objective of these tests was to determine the susceptibility of irradiated pressurized-water reactor (PWR) Zircaloy-4 cladding to failures caused by pellet-cladding mechanical interaction (PCMI). A secondary objective was to acquire kinetic data (e.g., ridge growth or relaxation rates) that might be helpful in the interpretation of in-reactor performance results and/or the modeling of PCMI. No cladding failures attributable to PCMI occurred during the six tests. This report describes the testing methods, testing apparatus, fuel rod diametral strain-measuring device, and test matrix. Test results are presented and discussed

  13. Three-dimensional FE analysis of the thermal-mechanical behaviors in the nuclear fuel rods

    International Nuclear Information System (INIS)

    Jiang Yijie; Cui Yi; Huo Yongzhong; Ding Shurong

    2011-01-01

    Highlights: → We establish three-dimensional finite element models for nuclear fuel rods. → The thermal-mechanical behaviors at the initial stage of burnup are obtained. → Several parameters on the in-pile performances are investigated. → The parameters have remarkable effects on the in-pile behaviors. → This study lays a foundation for optimal design and irradiation safety. - Abstract: In order to implement numerical simulation of the thermal-mechanical behaviors in the nuclear fuel rods, a three-dimensional finite element model is established. The thermal-mechanical behaviors at the initial stage of burnup in both the pellet and the cladding are obtained. Comparison of the obtained numerical results with those from experiments validates the developed finite element model. The effects of the constraint conditions, several operation and structural parameters on the thermal-mechanical performances of the fuel rod are investigated. The research results indicate that: (1) with increasing the heat generation rates from 0.15 to 0.6 W/mm 3 , the maximum temperature within the pellet increases by 99.3% and the maximum radial displacement at the outer surface of the pellet increases by 94.3%. And the maximum Mises stresses in the cladding all increase; while the maximum values of the first principal stresses within the pellet decrease as a whole; (2) with increasing the heat transfer coefficients between the cladding and the coolant, the internal temperatures reduce and the temperature gradient remains similar; when the heat transfer coefficient is lower than a critical value, the temperature change is sensitive to the heat transfer coefficient. The maximum temperature increases only 7.13% when h changes from 0.5 W/mm 2 K to 0.01 W/mm 2 K, while increases up to 54.7% when h decreases from 0.01 W/mm 2 K to 0.005 W/mm 2 K; (3) the initial gap sizes between the pellet and the cladding significantly affect the thermal-mechanical behaviors in the fuel rod; when the

  14. Analysis of corrosion behavior of KOFA cladding

    International Nuclear Information System (INIS)

    Lee, Chan Bock; Kim, Ki Hang; Seo, Keum Seok; Chung, Jin Gon

    1994-01-01

    The corrosion behavior of KOFA cladding was analyzed using the oxide measurement data of KOFA fuel irradiated up to the fuel rod burnup of 35,000 MWD/MTU for two cycles in Kori-2. Even though KOFA cladding is a standard Zircaloy-4 manufactured by Westinghouse according to the Siemens/KWU's HCW (Highly Cold Worked) standard Zircaloy-4 specification, it was expected that in-pile corrosion behavior of KOFA cladding would not be equivalent to that of Siemens/KWU's cladding due to the differences in such manufacturing processes as cold work and heat treatment. The analysis of measured KOFA cladding oxidation showed that oxidation of KOFA cladding is at least 19 % lower than the design analysis based upon Siemens/KWU's HCW standard Zircaloy-4 cladding. Lower corrosion of KOFA cladding seems to result from the differences in the manufacturing processes and chemical composition although the burnup and oxide layer thickness of the measured fuel rods is relatively low and the amount of the oxidation data base is small

  15. The deformation of Zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

    1981-08-01

    Simulated PWR fuel rods clad with Zircaloy-4 were tested under convective steam cooling conditions, by pressurising to 0.69-2.07MPa (100-300lb/in 2 ), then ramping at 10 0 C/s to various temperatures in the region 800-955 0 C and holding until either 600 s elapsed or rupture occurred. The length of cladding strained 33% or more was greatest (about 20 times the original diameter) when the initial internal pressure was 1.38+-0.17 PMa (200+-25lb/in 2 ), and the temperature 885 0 C. It is thought that this results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilising the deformation and/or partial superplastic deformation. To avoid adjacent rods in a fuel assembly touching at any temperature, the pressure would have to be less than about 1MPa (145 1b/in 2 ). If the pressure was 1.38MPa (200lb/in 2 ) then the rods would not swell sufficiently to touch if the temperature did not exceed about 840 0 C. (author)

  16. Review of experimental data for modelling LWR fuel cladding behaviour under loss of coolant accident conditions

    Energy Technology Data Exchange (ETDEWEB)

    Massih, Ali R. [Quantum Technologies AB, Uppsala Science Park (Sweden)

    2007-02-15

    Extensive range of experiments has been conducted in the past to quantitatively identify and understand the behaviour of fuel rod under loss-of-coolant accident (LOCA) conditions in light water reactors (LWRs). The obtained experimental data provide the basis for the current emergency core cooling system acceptance criteria under LOCA conditions for LWRs. The results of recent experiments indicate that the cladding alloy composition and high burnup effects influence LOCA acceptance criteria margins. In this report, we review some past important and recent experimental results. We first discuss the background to acceptance criteria for LOCA, namely, clad embrittlement phenomenology, clad embrittlement criteria (limitations on maximum clad oxidation and peak clad temperature) and the experimental bases for the criteria. Two broad kinds of test have been carried out under LOCA conditions: (i) Separate effect tests to study clad oxidation, clad deformation and rupture, and zirconium alloy allotropic phase transition during LOCA. (ii) Integral LOCA tests, in which the entire LOCA sequence is simulated on a single rod or a multi-rod array in a fuel bundle, in laboratory or in a tests and results are discussed and empirical correlations deduced from these tests and quantitative models are conferred. In particular, the impact of niobium in zirconium base clad and hydrogen content of the clad on allotropic phase transformation during LOCA and also the burst stress are discussed. We review some recent LOCA integral test results with emphasis on thermal shock tests. Finally, suggestions for modelling and further evaluation of certain experimental results are made.

  17. Pre-test prediction and post-test analysis of PWR fuel rod ballooning in the MT-3 in-pile LOCA simulation experiment in the NRU reactor

    International Nuclear Information System (INIS)

    Donaldson, A.T.; Horwood, R.A.; Healey, T.

    1983-01-01

    The USNRC and the UKAEA have jointly funded a series of in-pile LOCA simulation experiments in the Canadian NRU reactor in order to secure further information on the thermal hydraulic and clad deformation response of PWR fuel rod bundles. Test MT-3 in the series was performed using reflood rate and rod internal pressure conditions specified by the UK nuclear industry. The parameters were selected to ensure the development of a near-isothermal clad temperature history during which zircaloy was required to balloon and rupture near the alpha-alpha/beta phase transition. Specification of the reflood rate conditions was assisted by the performance of a precursor test on an unpressurised rod bundle and by complementary application of appropriate thermal hydraulic analyses. Identification of the rod internal pressure needed to cause ballooning and rupture was achieved using a creep deformation model, BALLOON, in conjunction with the clad thermal history defined by the prior thermal hydraulic test. This paper presents the basis of the BALLOON analysis and describes its application in calculating the fill gas pressure for rods MT-3, their axial ballooning profile and the clad temperature at peak radial strain elevations. (author)

  18. RODSWELL: a computer code for the thermomechanical analysis of fuel rods under LOCA conditions

    International Nuclear Information System (INIS)

    Casadei, F.; Laval, H.; Donea, J.; Jones, P.M.; Colombo, A.

    1984-01-01

    The code calculates the variation in space and time of all significant fuel rod variables, including fuel, gap and cladding temperature, fuel and cladding deformation, cladding oxidation and rod internal pressure. The code combines a transient 2-dimensional heat conduction code and a 1-dimensional mechanical model for the cladding deformation. The first sections of this report deal with the heat conduction model and the finite element discretization used for the thermal analysis. The mechanical deformation model is presented next: modelling of creep, phase change and oxidation of the zircaloy cladding is discussed in detail. A model describing the effect of oxidation and oxide cracking on the mechanical strength of the cladding is presented too. Next a mechanical restraint model, which allows the simulation of the presence of the neighbouring rods and is particularly important in assessing the amount of channel blockage during a transient, is presented. A description of the models used for the coolant conditions and for the power generation follows. The heat source can be placed either in the fuel or in the cladding, and direct or indirect clad heating by electrical power can be simulated. Then a section follows, dealing with the steady-state and transient types of calculation and with the automatic variable time step selection during the transient. The last sections deal with presentation of results, graphical output, test problems and an example of general application of the code

  19. BISON Fuel Performance Analysis of IFA-796 Rod 3 & 4 and Investigation of the Impact of Fuel Creep

    Energy Technology Data Exchange (ETDEWEB)

    Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sweet, Ryan T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace the currently used zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromiumaluminum (FeCrAl) alloys because they exhibit slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and slow cladding consumption in the presence of high temperature steam. These alloys should also exhibit increased “coping time” in the event of an accident scenario by improving the mechanical performance at high temperatures, allowing greater flexibility to achieve core cooling. As a continuation of the development of these alloys, in-reactor irradiation testing of FeCrAl cladded fuel rods has started. In order to provide insight on the possible behavior of these fuel rods as they undergo irradiation in the Halden Boiling Water Reactor, engineering analysis has been performed using FeCrAl material models implemented into the BISON fuel performance code. This milestone report provides an update on the ongoing development of modeling capability to predict FeCrAl cladding fuel performance and to provide an early look at the possible behavior of planned in-reactor FeCrAl cladding experiments. In particular, this report consists of two separate analyses. The first analysis consists of fuel performance simulations of IFA-796 rod 4 and two segments of rod 3. These simulations utilize previously implemented material models for the C35M FeCrAl alloy and UO2 to provide a bounding behavior analysis corresponding to variation of the initial fuel cladding gap thickness within the fuel rod. The second analysis is an assessment of the fuel and cladding stress states after modification of the fuel creep model that is currently implemented in the BISON fuel performance code. Effects from modifying the fuel creep model were identified for the BISON simulations

  20. Fabrication and use of zircaloy/tantalum-sheathed cladding thermocouples and molybdenum/rhenium-sheathed fuel centerline thermocouples

    International Nuclear Information System (INIS)

    Wilkins, S.C.; Sepold, L.K.

    1985-01-01

    The thermocouples described in this report are zircaloy/tantalum-sheathed and molybdenum/rhenium alloy-sheathed instruments intended for fuel rod cladding and fuel centerline temperature measurements, respectively. Both types incorporate beryllium oxide insulation and tungsten/rhenium alloy thermoelements. These thermocouples, operated at temperatures of 2000 0 C and above, were developed for use in the internationally sponsored Severe Fuel Damage test series in the Power Burst Facility. The fabrication steps for both thermocouple types are described in detail. A laser-welding attachment technique for the cladding-type thermocouple is presented, and experience with alternate materials for cladding and fuel therocouples is discussed

  1. Temperature measurements of the aluminium claddings of fuel elements in nuclear reactor

    International Nuclear Information System (INIS)

    Chen Daolong

    1986-01-01

    A method for embedding the sheathed thermocouples in the aluminium claddings of some fuel elements of experimental reactors by ultrasonic welding technique is described. The measurement results of the cladding temperature of fuel elements in reactors are given. By means of this method, the joint between the sheathed thermocouples and the cladding of fuel elements can be made very tight, there are no bulges on the cladding surfaces, and the sheathed thermocouples are embedded strongly and reliably. Therefore an essential means is provided for acquiring the stable and dynamic state data of the cladding temperature of in-core fuel elements

  2. The physical and chemical degradation of PWR fuel rods in severe accident conditions

    International Nuclear Information System (INIS)

    Parsons, P.D.; Mowat, J.A.S.; Dewhurst, D.W.F.; Hughes, T.E.

    1983-01-01

    An experimental study of the interaction between Zircaloy-4 cladding and UO 2 in PWR fuel rods heated to high temperatures with a negligible differential pressure across the cladding wall is described. The fuel rods were of dimensions appropriate to the 17x17 PWR fuel sub-assembly and were heated in a non-oxidising environment (vacuum) up to approx. 1850 deg. C either isothermally or through heating ramps. Observations were made concerning the extent and nature of the reaction zone between Zircaloy-4 and UO 2 over the temperature range 1500-1850 deg. C for times ranging from 1 min to 125 min. The location, morphology and the chemical composition of the phases formed are described along with the kinetics of their formation. (author)

  3. Performance of HT9 clad metallic fuel at high temperature

    International Nuclear Information System (INIS)

    Pahl, R.G.; Lahm, C.E.; Hayes, S.L.

    1992-01-01

    Steady-state testing of HT9 clad metallic fuel at high temperatures was initiated in EBR-II in November of 1987. At that time U-10 wt. % Zr fuel clad with the low-swelling ferritic/martensitic alloy HT9 was being considered as driver fuel options for both EBR-II and FFTF. The objective of the X447 test described here was to determine the lifetime of HT9 cladding when operated with metallic fuel at beginning of life inside wall temperatures approaching ∼660 degree C. Though stress-temperature design limits for HT9 preclude its use for high burnup applications under these conditions due to excessive thermal creep, the X447 test was carried out to obtain data on high temperature breach phenomena involving metallic fuel since little data existed in that area

  4. Thermal performance of a buried nuclear waste storage container storing a hybrid mix of PWR and BWR spent fuel rods

    International Nuclear Information System (INIS)

    Johnson, G.L.

    1988-09-01

    Lawrence Livermore National Laboratory will design, model, and test nuclear waste packages for use at the Nevada Nuclear Waste Storage Repository at Yucca Mountain, Nevada. One such package would store lightly packed spent fuel rods from both pressurized and boiling water reactors. The storage container provides the primary containment of the nuclear waste and the spent fuel rod cladding provides secondary containment. A series of transient conduction and radiation heat transfer analyses was run to determine for the first 1000 yr of storage if the temperature of the tuff at the borehole wall ever falls below 97/degree/C and whether the cladding of the stored spent fuel ever exceeds 350/degree/C. Limiting the borehole to temperatures of 97/degree/C or greater helps minimize corrosion by assuring that no condensed water collects on the container. The 350/degree/C cladding limit minimizes the possibility of creep-related failure in the spent fuel rod cladding. For a series of packages stored in a 8 x 30 m borehole grid where each package contains 10-yr-old spent fuel rods generating 4.74 kW or more, the borehole wall stays above 97/degree/C for the full 1000-yr analysis period

  5. Definition of the local fields of velocity, temperature and turbulent characteristics for axial stabilized fluid in arbitrary formed rod bundle assemblies

    International Nuclear Information System (INIS)

    Sedov, A.A.; Gagin, V.L.

    1995-01-01

    For the temperature fields in rod clads of experimental assemblies a good agreement have been got with use of prior calculations by subchannel code COBRA-IV-I, from results of which an additional information about δt/δX 3 distribution was taken. The method of definition the local fields of velocity, turbulent kinetic energy, temperature and eddy diffusivities for one-phase axial stabilized fluids in arbitrary formed rod bundle assemblies with invariable upward geometry was developed. According to this model the AGURA code was worked out to calculate local thermal hydraulic problems in combination with temperature fields in fuel rods and constructive elements of fuel assemblies. The method does not use any prior geometric scales and is based only on invariant local flow parameters: turbulent kinetic energy, velocity field deformation tensor and specific work of inner friction. Verification of this method by available experimental data showed a good agreement of calculation data and findings of velocity and t.k.e. fields, when the secondary flows have not a substantial influence to a balance of axial momentum and turbulent kinetic energy. (author)

  6. CANSWEL-2: a computer model of the creep deformation of Zircaloy cladding under loss-of-coolant accident conditions

    International Nuclear Information System (INIS)

    Haste, T.J.

    1982-07-01

    The CANSWEL-2 code models cladding creep deformation under conditions relevant to a loss-of-coolant accident (LOCA) in a pressurised water reactor (PWR). It considers in detail the centre rod of a 3 x 3 nominally square array, taking into account azimuthal non-uniformities in cladding thickness and temperature, and the mechanical restraint imposed on contact with neighbouring rods. Any of the rods in the array may assume a non-circular shape. Models are included for primary and secondary creep, dynamic phase change and superplasticity when both alpha- and beta-phase Zircaloy are present. A simple treatment of oxidation strengthening is incorporated. Account is taken of the anisotropic creep behaviour of alpha-phase Zircaloy which leads to cladding bowing. The CANSWEL-2 model is used both as a stand-alone code and also as part of the LOCA analysis code MABEL-2. (author)

  7. Cladding axial elongation models for FRAP-T6

    International Nuclear Information System (INIS)

    Shah, V.N.; Carlson, E.R.; Berna, G.A.

    1983-01-01

    This paper presents a description of the cladding axial elongation models developed at the Idaho National Engineering Laboratory (INEL) for use by the FRAP-T6 computer code in analyzing the response of fuel rods during reactor transients in light water reactors (LWR). The FRAP-T6 code contains models (FRACAS-II subcode) that analyze the structural response of a fuel rod including pellet-cladding-mechanical-interaction (PCMI). Recently, four models were incorporated into FRACAS-II to calculate cladding axial deformation: (a) axial PCMI, (b) trapped fuel stack, (c) fuel relocation, and (d) effective fuel thermal expansion. Comparisons of cladding axial elongation measurements from two experiments with the corresponding FRAP-T6 calculations are presented

  8. Core temperature in super-Gaussian pumped air-clad photonic ...

    Indian Academy of Sciences (India)

    In this paper we investigate the core temperature of air-clad photonic crystal fiber (PCF) lasers pumped by a super-Gaussian (SG) source of order four. The results are compared with conventional double-clad fiber (DCF) lasers pumped by the same super-Gaussian and by top-hat pump profiles.

  9. Annealing studies of Zircaloy-2 cladding at 580-850 deg C

    International Nuclear Information System (INIS)

    Hindle, E.D.

    1983-01-01

    For fuel rod cladding it is important to determine if prior metallurgical condition combined with irradiation damage can influence high temperature deformation, because studies of such deformation are required to produce data for the cladding ballooning models which are used in analysing loss-of-coolant (LOCA). If the behaviour of all cladding conditions during a LOCA can be represented by, say, the annealed condition, then a great deal of experimental work on a multiplicity of cladding conditions can be avoided. By examining the metallographic structure and hardness, the present study determines the time required in the range 580 to 850 deg C for returning Zircaloy cladding to the annealed condition, so that for any transient a point can be specified where the material should have annealed. An equation has been derived to give this information. (author)

  10. The buckling of fuel rods in transportation casks under hypothetical accident conditions

    International Nuclear Information System (INIS)

    Bjorkman, G.S.

    2004-01-01

    The buckling analysis of fuel rods during an end drop impact of a spent fuel transportation cask has traditionally been performed to demonstrate the structural integrity of the fuel rod cladding or the integrity of the fuel geometry in criticality evaluations following a cask drop event. The actual calculation of the fuel rod buckling load, however, has been the subject of some controversy, with estimates of the critical buckling load differing by as much as a factor of 5. Typically, in the buckling analysis of a fuel rod, assumptions are made regarding the percentage of fuel mass that is bonded to or participates with the cladding during the buckling process, with estimates ranging from 0 to 100%. The greater the percentage of fuel mass that is assumed to be bonded to the cladding the higher the inertia loads on the cladding, and, therefore, the lower the ''g'' value at which buckling occurs. Current published solutions do not consider displacement compatibility between the fuel and the cladding. By invoking displacement compatibility between the fuel column and the cladding column, this paper presents an exact solution for the buckling of fuel rods under inertia loading. The results show that the critical inertia load magnitude for the buckling of a fuel rod depends on the weight of the cladding and the total weight of the fuel, regardless of the percentage of fuel mass that is assumed to be attached to or participate with the cladding in the buckling process. Therefore, 100% of the fuel always participates in the buckling of a fuel rod under inertia loading

  11. Thermal gradient effects on the oxidation of Zircaloy fuel cladding

    International Nuclear Information System (INIS)

    Klein, A.C.; Reyes, J.N. Jr.; Maguire, M.A.

    1990-01-01

    A Thermal Gradient Test Facility (TGTF) has been designed and constructed to measure the thermal gradient effect on pressurized water reactor (PWR) fuel rod cladding. The TGTF includes a heat flux simulator assembly capable of producing a wide range of PWR operating conditions including water flow velocities and temperatures, water chemistry conditions, cladding temperatures, and heat fluxes ranging to 160 W/cm 2 . It is fully instrumented including a large number of thermocouples both inside the water flow channel and inside the cladding. Two test programs are in progress. First, cladding specimens are pre-oxidized in air at 500 deg. C and in 400 deg. C steam for various lengths of time to develop a range of uniform oxide thicknesses from 1 to 60 micrometers. The pre-oxidized specimens are placed in the TGTF to characterize the oxide thermal conductivity under a variety of water flow and heat flux conditions. Second, to overcome the long exposure times required under typical PWR conditions a series of tests with the addition of high concentrations of lithium hydroxide to the water are being considered. Static autoclave tests have been conducted with lithium hydroxide concentrations ranging from 0 to 2 moles per liter at 300, 330, and 360 deg. C for up to 36 hours. Results for zircaloy-4 show a considerable increase in the weight gain for the exposed samples with oxidation rate enhancement factors as high as 70 times that of pure water. Operation of the TGTF with elevated lithium hydroxide levels will yield real-time information concerning the effects of a heat flux on the oxidation kinetics of zircaloy fuel rod cladding. (author). 5 refs, 5 figs, 2 tabs

  12. Experimental investigation of cooling by top spray and bottom flooding of a simulated 64 rod bundle for a BWR. Pt. 2. Main experiment with modified test section

    International Nuclear Information System (INIS)

    Nilsson, L.; Gustafson, L.; Harju, R.

    1978-06-01

    The cooling of an electrically heated, full scale 64-rod bundle has been investigated under simulated emergency core cooling conditions. Emphasis was laid on measurements of rod cladding and canister temperatures. By means of difference pressure measurements the levels in bundle, by-pass and downcomer could be estimated and thus the effective reflooding velocity. The test section was modified compared to the pre-tests, in order to improve system effects simulation. A new rod bundle was installed including a hollow, water, rod and 63 indirectly heated rods. Parameter effects of coolant mass flow rate and distribution, initial cladding temperature, pressure and power were studied. The effect of the way the test section was vented was also investigated and turned out to be very significant. (author)

  13. Allowable peak heat-up cladding temperature for spent fuel integrity during interim-dry storage

    Directory of Open Access Journals (Sweden)

    Ki-Nam Jang

    2017-12-01

    Full Text Available To investigate allowable peak cladding temperature and hoop stress for maintenance of cladding integrity during interim-dry storage and subsequent transport, zirconium alloy cladding tubes were hydrogen-charged to generate 250 ppm and 500 ppm hydrogen contents, simulating spent nuclear fuel degradation. The hydrogen-charged specimens were heated to four peak temperatures of 250°C, 300°C, 350°C, and 400°C, and then cooled to room temperature at cooling rates of 0.3 °C/min under three tensile hoop stresses of 80 MPa, 100 MPa, and 120 MPa. The cool-down specimens showed that high peak heat-up temperature led to lower hydrogen content and that larger tensile hoop stress generated larger radial hydride fraction and consequently lower plastic elongation. Based on these out-of-pile cladding tube test results only, it may be said that peak cladding temperature should be limited to a level < 250°C, regardless of the cladding hoop stress, to ensure cladding integrity during interim-dry storage and subsequent transport.

  14. Stainless steel clad for light water reactor fuels. Final report

    International Nuclear Information System (INIS)

    Rivera, J.E.; Meyer, J.E.

    1980-07-01

    Proper reactor operation and design guidelines are necessary to assure fuel integrity. The occurrence of fuel rod failures for operation in compliance with existing guidelines suggests the need for more adequate or applicable operation/design criteria. The intent of this study is to develop such criteria for light water reactor fuel rods with stainless steel clad and to indicate the nature of uncertainties in its development. The performance areas investigated herein are: long term creepdown and fuel swelling effects on clad dimensional changes and on proximity to clad failure; and short term clad failure possibilities during up-power ramps

  15. Study on microstructure and high temperature wear resistance of laser cladded nuclear valve clack

    International Nuclear Information System (INIS)

    Zhang Chunliang; Chen Zichen

    2002-01-01

    Laser cladding of Co-base alloy on the nuclear valve-sealing surface are performed with a 5 kW CO 2 transverse flowing laser. The microstructure and the high temperature impact-slide wear resistance of the laser cladded coating and the plasma cladded coating are studied. The results show that the microstructure, the dilution rate and the high temperature impact-slide wear resistance of the laser cladded coating have obvious advantages over the spurt cladding processing

  16. Post-irradiation examination of Al-61 wt% U3Si fuel rods from the NRU reactor

    International Nuclear Information System (INIS)

    Sears, D.F.; Wang, N.

    1997-01-01

    This paper describes the post-irradiation examination of 4 intact low enrichment uranium (LEU) fuel rods from the national research universal (NRU) reactor at the Chalk River Laboratories of AECL. The rods were irradiated during the period 1993 through 1995, under typical driver fuel operating conditions in NRU, i.e., nominal D 2 O coolant inlet temperature 37E C, inlet pressure 654 kPa and mass flow 12.4 L/s. Irradiation exposures ranged from 147 to 251 full-power days, corresponding to 40 to 84 atom % 235 U burnup. The maximum rod power was ∼2 MW, with element linear power ratings up to 68 kW/m. Post-irradiation examinations, conducted in 1997, focused on optical metallography to measure cladding oxide thickness and fuel core and cladding microstructural examinations. The cladding oxide was approximately 24 : m thick at the mid-plane of fuel rods irradiated to 251 full-power days, with small areas up to 34 : m thick on the fins. The cladding retained significant ductility after irradiation, and its microstructure appeared unchanged. Fuel core diametral increases were small (up to 4%) and within the range previously observed on Al-61 wt% U 3 Si fuel irradiated in the NRU reactor. (author)

  17. Use of a commercial heat transfer code to predict horizontally oriented spent fuel rod surface temperatures

    International Nuclear Information System (INIS)

    Wix, S.D.; Koski, J.A.

    1993-03-01

    Radioactive spent fuel assemblies are a source of hazardous waste that will have to be dealt with in the near future. It is anticipated that the spent fuel assemblies will be transported to disposal sites in spent fuel transportation casks. In order to design a reliable and safe transportation cask, the maximum cladding temperature of the spent fuel rod arrays must be calculated. A comparison between numerical calculations using commercial thermal analysis software packages and experimental data simulating a horizontally oriented spent fuel rod array was performed. Twelve cases were analyzed using air and helium for the fill gas, with three different heat dissipation levels. The numerically predicted temperatures are higher than the experimental data for all levels of heat dissipation with air as the fill gas. The temperature differences are 4 degree C and 23 degree C for the low heat dissipation and high heat dissipation, respectively. The temperature predictions using helium as a fill gas are lower for the low and medium heat dissipation levels, but higher at the high heat dissipation. The temperature differences are 1 degree C and 6 degree C for the low and medium heat dissipation, respectively. For the high heat dissipation level, the temperature predictions are 16 degree C higher than the experimental data. Differences between the predicted and experimental temperatures can be attributed to several factors. These factors include experimental uncertainty in the temperature and heat dissipation measurements, actual convection effects not included in the model, and axial heat flow in the experimental data. This work demonstrates that horizontally oriented spent fuel rod surface temperature predictions can be made using existing commercial software packages. This work also shows that end effects will be increasingly important as the amount of dissipated heat increases

  18. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    Energy Technology Data Exchange (ETDEWEB)

    George, Nathan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Sweet, Ryan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Maldonado, G. Ivan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Wirth, Brian D. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  19. Duke Power Company's control rod wear program

    International Nuclear Information System (INIS)

    Culp, D.C.; Kitlan, M.S. Jr.

    1990-01-01

    Recent examinations performed at several foreign and domestic pressurized water reactors have identified significant control rod cladding wear, leading to the conclusion that previously believed control rod lifetimes are not attainable. To monitor control rod performance and reduce safety concerns associated with wear, Duke Power Company has developed a comprehensive control rod wear program for Ag-In-Cd and boron carbide (B 4 C) rods at the McGuire and Catawba nuclear stations. Duke Power currently uses the Westinghouse 17 x 17 Ag-In-Cd control rod design at McGuire Unit 1 and the Westinghouse 17 x 17 hybrid B 4 C control rod design with a Ag-In-Cd tip at McGuire Unit 2 and Catawba Units 1 and 2. The designs are similar, with the exception of the absorber material and clad thickness. There are 53 control rods per unit

  20. Characteristics of copper-clad aluminum rods prepared by horizontal continuous casting

    Science.gov (United States)

    Zhang, Yubo; Fu, Ying; Jie, Jinchuan; Wu, Li; Svynarenko, Kateryna; Guo, Qingtao; Li, Tingju; Wang, Tongmin

    2017-11-01

    An innovative horizontal continuous casting method was developed and successfully used to prepare copper-clad aluminum (CCA) rods with a diameter of 85 mm and a sheath thickness of 16 mm. The solidification structure and element distribution near the interface of the CCA ingots were investigated by means of a scanning electron microscope, an energy dispersive spectrometer, and an electron probe X-ray microanalyzer. The results showed that the proposed process can lead to a good metallurgical bond between Cu and Al. The interface between Cu and Al was a multilayered structure with a thickness of 200 μm, consisting of Cu9Al4, CuAl2, α-Al/CuAl2 eutectic, and α-Al + α-Al/CuAl2 eutectic layers from the Cu side to the Al side. The mean tensile-shear strength of the CCA sample was 45 MPa, which fulfills the requirements for the further extrusion process. The bonding and diffusion mechanisms are also discussed in this paper.

  1. Simulation of the thermomechanical interaction between pellet and cladding and fission gas release

    International Nuclear Information System (INIS)

    Denis, Alicia C.; Soba, Alejandro

    2000-01-01

    This paper summarizes the present status of a computer code that simulates some of the main phenomena occurring in a fuel element of a nuclear power reactor throughout its life. Temperature distribution, thermal expansion, elastic and plastic strains, creep, mechanical interaction between pellet and cladding, fission gas release, swelling and densification are modeled. Thermal expansion gives origin to elastic or plastic strains, which adequately describe the bamboo effect. The code assumes an axial symmetric rod and hence, cylindrical finite elements are employed for the discretization. The fission gas inventory is calculated by means of a diffusion model, which assumes spherical grains and uses also a finite element scheme. Once the temperature distribution in the pellet and the cladding is obtained and in order to reduce the calculation time, the rod is divided into five cylindrical rings where the temperature is averaged. In each ring the gas diffusion problem is solved in one representative grain and the results are then extended to the whole ring. The pressure, increased by the released gas, interacts with the stress field. Densification and swelling due to solid and gaseous fission products are also considered. Experiments, particularly those of the FUMEX series, are simulated with this code. A good agreement is obtained for the fuel center line temperature, the inside rod pressure and the fractional gas release. (author)

  2. Analytical functions used for description of the plastic deformation process in Zirconium alloys WWER type fuel rod cladding under designed accident conditions

    International Nuclear Information System (INIS)

    Fedotov, A.

    2003-01-01

    The aim of this work was to improve the RAPTA-5 code as applied to the analysis of the thermomechanical behavior of the fuel rod cladding under designed accident conditions. The irreversible process thermodynamics methods were proposed to be used for the description of the plastic deformation process in zirconium alloys under accident conditions. Functions, which describe yielding stress dependence on plastic strain, strain rate and temperature may be successfully used in calculations. On the basis of the experiments made and the existent experimental data the dependence of yielding stress on plastic strain, strain rate, temperature and heating rate for E110 alloy was determined. In future the following research work shall be made: research of dynamic strain ageing in E635 alloy under different strain rates; research of strain rate influence on plastic strain in E635 alloy under test temperature higher than 873 K; research of deformation strengthening of E635 alloy under high temperatures; research of heating rate influence n phase transformation in E110 and E635 alloys

  3. Method for automatic filling of nuclear fuel rod cladding tubes

    International Nuclear Information System (INIS)

    Bezold, H.

    1979-01-01

    Prior to welding the zirconium alloy cladding tubes with end caps, they are automatically filled with nuclear fuel tablets and ceramic insulating tablets. The tablets are introduced into magazine drums and led through a drying oven to a discharging station. The empty cladding tubes are removed from this discharging station and filled with tablets. A filling stamp pushes out the columns of tablets in the magazine tubes of the magazine drum into the cladding tube. Weight and measurement of length determine the filled state of the cladding tube. The cladding tubes are then led to the welding station via a conveyor belt. (DG) [de

  4. Method of manufacturing nuclear fuel rods

    International Nuclear Information System (INIS)

    Sato, Masao; Oyama, Masatoshi; Yamamoto, Takanobu.

    1976-01-01

    Object: To discriminate the properties of light white deposits on a clad tube during the process of manufacturing nuclear fuel rods and then remove this to reproduce a good clad tube, thereby enhancing a yield of the clad tube. Structure: When a light white deposits is found to be appeared on outer or inner surface of coating during the process of appearance inspection, this is then permitted to subject to treatment of hot water immersion and discrimination. Requirements for removal of adhered matter in the process of treatment of hot water immersion are that deioned water of specific resistance 5 x 10 5 ohms or more is used with water temperature maintained at 60 to 100 0 C for immersion treatment for 10 to 30 minutes. In this case, however, if the water temperature is more than 80 0 C, the immersion time can be set less than 10 minutes. With the addition of such process described above, about 2.5% of total receiving number can be reproduced. (Yoshihara, H.)

  5. Cladding embrittlement during postulated loss-of-coolant accidents.

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.; Yan, Y.; Burtseva, T.; Daum, R.; Nuclear Engineering Division

    2008-07-31

    The effect of fuel burnup on the embrittlement of various cladding alloys was examined with laboratory tests conducted under conditions relevant to loss-of-coolant accidents (LOCAs). The cladding materials tested were Zircaloy-4, Zircaloy-2, ZIRLO, M5, and E110. Tests were performed with specimens sectioned from as-fabricated cladding, from prehydrided (surrogate for high-burnup) cladding, and from high-burnup fuel rods which had been irradiated in commercial reactors. The tests were designed to determine for each cladding material the ductile-to-brittle transition as a function of steam oxidation temperature, weight gain due to oxidation, hydrogen content, pre-transient cladding thickness, and pre-transient corrosion-layer thickness. For short, defueled cladding specimens oxidized at 1000-1200 C, ring compression tests were performed to determine post-quench ductility at {le} 135 C. The effect of breakaway oxidation on embrittlement was also examined for short specimens oxidized at 800-1000 C. Among other findings, embrittlement was found to be sensitive to fabrication processes--especially surface finish--but insensitive to alloy constituents for these dilute zirconium alloys used as cladding materials. It was also demonstrated that burnup effects on embrittlement are largely due to hydrogen that is absorbed in the cladding during normal operation. Some tests were also performed with longer, fueled-and-pressurized cladding segments subjected to LOCA-relevant heating and cooling rates. Recommendations are given for types of tests that would identify LOCA conditions under which embrittlement would occur.

  6. FRAP-T, Temperature and Pressure in Oxide Fuel During LWR LOCA

    International Nuclear Information System (INIS)

    Siefken, L.J.; Shah, V.N.; Berna, G.A.; Hohorst, J.K.

    1984-01-01

    1 - Description of problem or function: FRAP-T6 is the most recent in the FRAP-T (Fuel Rod Analysis Program - Transient) series of programs for calculating the transient behavior of light water reactor fuel rods during reactor transients and hypothetical accidents, such as loss-of-coolant and reactivity-initiated accidents. The program calculates the temperature and deformation histories of fuel rods as functions of time-dependent fuel rod power and coolant boundary conditions. FRAP-T6 can be used as a 'stand-alone' code or, using steady state fuel rod conditions supplied by FRAPCON2 (NESC NO. 694), can perform a transient analysis. In either case, the phenomena modeled by FRAP-T6 include: heat conduction, heat transfer from cladding to coolant, elastic- plastic fuel and cladding deformation, cladding oxidation, fission gas release, fuel rod gas pressure, and pellet cladding mechanical interaction. Licensing audit models have been added, also. The program includes a user's option that automatically provides a detailed uncertainty analysis of the calculated fuel rod variables due to uncertainties in fuel rod fabrication, material properties, power and cooling. 2 - Method of solution: The models in FRAP-T6 use finite difference techniques to calculate the variables which influence fuel rod performance. The variables are calculated at user-specified slices of the fuel rod. Each slice is at a different elevation and is defined to be an axial node. At each axial node, the variables are calculated at user-specified locations. Each location is at a different radius and is defined to be a radial node. The variables at any given axial node are assumed to be independent of the variables at all other axial nodes. The solution for the fuel rod variables begins with the calculation of the fuel and cladding temperatures. Then, the temperature of the gases in the plenum of the fuel rod is calculated. Next, the stresses and strains in the fuel and cladding and the pressure of the

  7. Post-irradiation examination of A1-61 wt % U3Si fuel rods from the NRU reactor

    International Nuclear Information System (INIS)

    Sears, D.F.; Wang, N.

    1997-09-01

    This paper describes the post-irradiation examination of 4 intact low-enrichment uranium (LEU) fuel rods from the national research universal (NRU) reactor at the Chalk River Laboratories of AECL. The rods were irradiated during the period 1993 through 1995, under typical driver fuel operating conditions in NRU, i.e., nominal D 2 0 coolant inlet temperature 37 degrees C, inlet pressure 654 kPa and mass flow 12.4 L/s. Irradiation exposures ranged from 147 to 251 full-power days, corresponding to 40 to 84 atom % 235 U burnup. The maximum rod power was ∼2 MW, with element linear power ratings up to 68 kW/m. Post-irradiation examinations, conducted in 1997, focused on optical metallography to measure cladding oxide thickness and fuel core and cladding microstructural examinations. The cladding oxide was approximately 24 μm thick at the mid-plane of fuel rods irradiated to 251 full-power days, with small areas up to 34 μm thick on the fins. The cladding retained significant ductility after irradiation, and its microstructure appeared unchanged. Fuel core diametral increases were small (up to 4%) and within the range previously observed on A1-61 wt % U 3 Si fuel irradiated in the NRU reactor. (author)

  8. A deformation and thermodynamic model for hydride precipitation kinetics in spent fuel cladding

    International Nuclear Information System (INIS)

    Stout, R.B.

    1989-10-01

    Hydrogen is contained in the Zircaloy cladding of spent fuel rods from nuclear reactors. All the spent fuel rods placed in a nuclear waste repository will have a temperature history that decreases toward ambient; and as a result, most all of the hydrogen in the Zircaloy will eventually precipitate as zirconium hydride platelets. A model for the density of hydride platelets is a necessary sub-part for predicting Zircaloy cladding failure rate in a nuclear waste repository. A model is developed to describe statistically the hydride platelet density, and the density function includes the orientation as a physical attribute. The model applies concepts from statistical mechanics to derive probable deformation and thermodynamic functionals for cladding material response that depend explicitly on the hydride platelet density function. From this model, hydride precipitation kinetics depend on a thermodynamic potential for hydride density change and on the inner product of a stress tensor and a tensor measure for the incremental volume change due to hydride platelets. The development of a failure response model for Zircaloy cladding exposed to the expected conditions in a nuclear waste repository is supported by the US DOE Yucca Mountain Project. 19 refs., 3 figs

  9. IFPE/NFIR-1, Clad creep-down, power history effect on fission product distribution (6 PWR rods 40-64 MWd/kg in BR-3)

    International Nuclear Information System (INIS)

    Turnbull, J.A.

    2006-01-01

    Description: The NFIR-1 programme was designed to investigate factors likely to affect the fission gas release behaviour of fuel rods operating under normal commercial conditions. The factors which were investigated were: - the effect of fuel/rod design parameters, e.g., wet versus dry route pellet manufacture, fuel-clad gap size and rod pressurization; - the effect of power history i.e., In/Out fuel management strategy; - the effect of burn-up extension. This was accomplished by an extensive PIE campaign on 6 fuel rods irradiated to 40-64 MWd/kg under different prescribed conditions in the BR3 PWR. The examination involved non destructive mensuration and destructive examination using optical, SEM, TEM and EPMA techniques. The dataset is unique in demonstrating the effect of these variables on fuel performance

  10. Models of multi-rod code FRETA-B for transient fuel behavior analysis

    International Nuclear Information System (INIS)

    Uchida, Masaaki; Otsubo, Naoaki.

    1984-11-01

    This paper is a final report of the development of FRETA-B code, which analyzes the LWR fuel behavior during accidents, particularly the Loss-of-Coolant Accident (LOCA). The very high temperature induced by a LOCA causes oxidation of the cladding by steam and, as a combined effect with low external pressure, extensive swelling of the cladding. The latter may reach a level that the rods block the coolant channel. To analyze these phenomena, single-rod model is insufficient; FRETA-B has a capability to handle multiple fuel rods in a bundle simultaneously, including the interaction between them. In the development work, therefore, efforts were made for avoiding the excessive increase of calculation time and core memory requirement. Because of the strong dependency of the in-LOCA fuel behavior on the coolant state, FRETA-B has emphasis on heat transfer to the coolant as well as the cladding deformation. In the final version, a capability was added to analyze the fuel behavior under reflooding using empirical models. The present report describes the basic models of FRETA-B, and also gives its input manual in the appendix. (author)

  11. Post-test examination of the VVER-1000 fuel rod bundle CORA-W2

    International Nuclear Information System (INIS)

    Hofmann, P.; Noack, V.; Burbach, J.; Metzger, H.; Schanz, G.; Hagen, S.; Sepold, L.

    1995-01-01

    The upper half of the bundle is completely oxidized, the lower half has kept the fuel rods relatively intact. The post-test examination results show the strong impact of the B 4 C absorber rod and the stainless steel grid spacers on the 'low-temperature' bundle damage initiation and progression. The B 4 C absorber rod completely disappeared in the upper half of the bundle. The multicomponent melts relocated and formed coolant channel blockages on solidification with a maximum extent of about 30% in the lower part of the bundle. At temperatures above the melting point of the ZrNb1 cladding extensive fuel dissolution occured. (orig./HP)

  12. Post-test examination of the VVER-1000 fuel rod bundle CORA-W2

    Energy Technology Data Exchange (ETDEWEB)

    Hofmann, P.; Noack, V.; Burbach, J.; Metzger, H.; Schanz, G.; Hagen, S.; Sepold, L.

    1995-08-01

    The upper half of the bundle is completely oxidized, the lower half has kept the fuel rods relatively intact. The post-test examination results show the strong impact of the B{sub 4}C absorber rod and the stainless steel grid spacers on the `low-temperature` bundle damage initiation and progression. The B{sub 4}C absorber rod completely disappeared in the upper half of the bundle. The multicomponent melts relocated and formed coolant channel blockages on solidification with a maximum extent of about 30% in the lower part of the bundle. At temperatures above the melting point of the ZrNb1 cladding extensive fuel dissolution occured. (orig./HP)

  13. Temperature measurement in cans of fuel rods and fuel rod simulators

    International Nuclear Information System (INIS)

    Tschoeke, H.; Moeller, R.

    1977-01-01

    On the sodium-cooled 19-rod cluster model for the SNR 300 the can wall temperature distributions of the non-uniformly cooled rods were measured with thermocouples mounted in outer grooves in the peripheral zone, permitting, in connection with Ni solder, a practically undisturbed measurement. For a more exact determination of the local surface temperature a calibration method, the so-called double-wall method, was developed and applied. The description of this calibration method and the experimental results achieved until now are presented. (orig./RW) [de

  14. Conceptual design report of the SMART fuel rod

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Ho; Lee, Chan Bock; Bang, Je Gun; Jung, Yeon Ho [Korea Atomic Energy Research Institute, Taejon (Korea)

    1999-03-01

    The SMART fuel rod is based on 17 x 17 KOFA(Korea Fuel Assembly) fuel rod of the 950MWe pressurize water reactor. The fuel stack length of the KOFA is 3658mm, otherwise SMART fuel rod stack length is 2000mm. The fuel rod contains UO{sub 2} pellets with the enrichment of 4.95%. All the fuel in core will be replaced every 35 months. The average LHGR of the fuel rod is 120 W/cm, commercial PWR is 178 W/cm, SMART LHGR is lower about 31% than commercial PWR. The core inlet and outlet temperature of coolant are respectively 270 deg C and 310 deg C, commercial PWR are respectively 291.6 deg C and 326.8 deg C, SMART inlet and outlet temperature is lower averaged 19.2 deg C than commercial PWR. The coolant use mixed soluble ammonia in high purity water and boron is not in. The general performance of the fuel rod UO{sub 2} pellet has been already verified through the sufficient burnup (60,000 MWd/MTU-rod avg.) experience as the rods of same design in commercial PWR's. But cladding corrosion is required the further verification. (author). 13 refs., 3 figs., 8 tabs.

  15. Code Package to Analyze Parameters of the WWER Fuel Rod. TOPRA-2 Code - Verification Data

    International Nuclear Information System (INIS)

    Scheglov, A.; Proselkov, V.; Passage, G.; Stefanova, S.

    2009-01-01

    Presented are the data for computer codes to analyze WWER fuel rods, used in the WWER department of RRC 'Kurchatov Institute'. Presented is the description of TOPRA-2 code intended for the engineering analysis of thermophysical and strength parameters of the WWER fuel rod - temperature distributions along the fuel radius, gas pressures under the cladding, stresses in the cladding, etc. for the reactor operation in normal conditions. Presented are some results of the code verification against test problems and the data obtained in the experimental programs. Presented are comparison results of the calculations with TOPRA-2 and TRANSURANUS (V1M1J06) codes. Results obtained in the course of verification demonstrate possibility of application of the methodology and TOPRA-2 code for the engineering analysis of the WWER fuel rods

  16. Hydrogenation and high temperature oxidation of Zirconium claddings

    International Nuclear Information System (INIS)

    Novotny, T.; Perez-Feró, E.; Horváth, M.

    2015-01-01

    In the last few years a new series of experiments started for supporting the new LOCA criteria, considering the proposals of US NRC. The effects which can cause the embrittlement of VVER fuel claddings were reviewed and evaluated in the framework of the project. The purpose of the work was to determine how the fuel cladding’s hydrogen uptake under normal operating conditions, effect the behavior of the cladding under LOCA conditions. As a first step a gas system equipment with gas valves and pressure gauge was built, in which the zirconium alloy can absorb hydrogen under controlled conditions. In this apparatus E110 (produced by electrolytic method, currently used at Paks NPP) and E110G (produced by a new technology) alloys were hydrogenated to predetermined hydrogen contents. According the results of ring compression tests the E110G alloys lose their ductility above 3200 ppm hydrogen content. This limit can be applied to determine the ductile-brittle transition of the nuclear fuel claddings. After the hydrogenation, high temperature oxidation experiments were carried out on the E110G and E110 samples at 1000 °C and 1200 °C. 16 pieces of E110G and 8 samples of E110 with 300 ppm and 600 ppm hydrogen content were tested. The oxidation of the specimens was performed in steam, under isothermal conditions. Based on the ring compression tests load-displacement curves were recorded. The main objective of the compression tests was to determine the ductile-brittle transition. These results were compared to the results of our previous experiments where the samples did not contain hydrogen. The original claddings showed more ductile behavior than the samples with hydrogen content. The higher hydrogen content resulted in a more brittle mechanical behavior. However no significant difference was observed in the oxidation kinetics of the same cladding types with different hydrogen content. The experiments showed that the normal operating hydrogen uptake of the fuel claddings

  17. A two-dimensional finite element method for analysis of solid body contact problems in fuel rod mechanics

    International Nuclear Information System (INIS)

    Nissen, K.L.

    1988-06-01

    Two computer codes for the analysis of fuel rod behavior have been developed. Fuel rod mechanics is treated by a two-dimensional, axisymmetric finite element method. The program KONTAKT is used for detailed examinations on fuel rod sections, whereas the second program METHOD2D allows instationary calculations of whole fuel rods. The mechanical contact of fuel and cladding during heating of the fuel rod is very important for it's integrity. Both computer codes use a Newton-Raphson iteration for the solution of the nonlinear solid body contact problem. A constitutive equation is applied for the dependency of contact pressure on normal approach of the surfaces which are assumed to be rough. If friction is present on the contacting surfaces, Coulomb's friction law is used. Code validation is done by comparison with known analytical solutions for special problems. Results of the contact algorithm for an elastic ball pressing against a rigid surface are confronted with Hertzian theory. Influences of fuel-pellet geometry as well as influences of discretisation of displacements and stresses of a single fuel pellet are studied. Contact of fuel and cladding is calculated for a fuel rod section with two fuel pellets. The influence of friction forces between fuel and cladding on their axial expansion is demonstrated. By calculation of deformations and temperatures during an instationary fuel rod experiment of the CABRI-series the feasibility of two-dimensional finite element analysis of whole fuel rods is shown. (orig.) [de

  18. Characteristics of WWER-1000 fuel rod claddings and FA components from E635 alloy at burnups up to 72 MWd/kgU

    International Nuclear Information System (INIS)

    Nikulin, A.; Novikov, A.; Peregud, M.; Shishov, V.; Shevyakov, A.; Volkova, I.; Novoselov, A.; Kobylyansky, G.

    2011-01-01

    In this paper operation experience, results of investigated E365 alloy components of Balakovo NPP Unit 1 and Kalinin NPP unit 1 fuel assemblies are presented. Appearance, shape changes and geometric size, corrosion state of guide thimbles, angles and fuel rods, corrosion of fuel claddings are studied. At the end authors concluded that: I) E635 alloy corroborated its high operation reliability as fuel claddings and WWER-1000 FA components during 6 year service to the fuel burnup of 72MWd/kgU; II) Based on the results from the post-irradiation investigations of the fuel rods and other structural elements of WWER-1000 FAA, fabricated from E635 alloy, in terms of the basic operational characteristics, their resources after the 6 year operation cycle have not been exhausted; III) The geometrical parameters, corrosion states, tensile properties of items fabricated from fuel alloy did not attain the values that would prevent their further operation: 1) the elongations of the fuel rods at the mean burnups up to 66.2 MWd/kgU do not exceed 15 mm or 4.9%; 8) the amount of the oxide coat at surface of GT and CT does not exceed 45 μm, the hydrogen content is <0.03% mass; 9) the oxide coat at the surfaces of the frame angles does not exceed 50 μm, the hydrogen content is <0.04% mass

  19. Multi-rod burst test under a loss-of coolant accident condition, (4)

    International Nuclear Information System (INIS)

    Otomo, Takashi; Hashimoto, Masao; Kawasaki, Satoru; Furuta, Teruo; Uetsuka, Hiroshi

    1983-06-01

    Multi-rod burst test of No.7808 bundle was performed in steam to estimate quantitative coolant flow channel restriction caused by the ballooning of zircaloy claddings in a fuel assembly during a LOCA transient in LWRs. The test was conducted under the condition that the initial internal pressure in each rod was 35kg/cm 2 (RT) and the heating rate was 9 0 C/s in steam with flow rate of 0.4g/cm 2 .min. The following results were obtained; (1) Maximum and burst pressures in rods were in the range 45 to 48kg/cm 2 and 41 to 45kg/cm 2 , respectively. The burst temperature of cladding were estimated to be 850 to 880 0 C. (2) Axial portions of tubes with greater than 34% strain were observed in the range 0 to 40mm in most rod. The mean length was 19mm in the bundle. (3) The degree of maximum increase in cross-sectional area is 54.2% in the bundle(7 x 7) and 66.9% in the internal rods(5 x 5). (4) Maximum channel area restriction was 40.5% in the bundle(7 x 7) and 51.4% in the internal rods(5 x 5). (author)

  20. Ultra-high temperature tensile properties of ODS steel claddings under severe accident conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yano, Y., E-mail: yano.yasuhide@jaea.go.jp [Japan Atomic Energy Agency, 4002, Narita-cho, Oarai-machi, Ibaraki, 311-1393 (Japan); Tanno, T.; Oka, H.; Ohtsuka, S.; Inoue, T.; Kato, S.; Furukawa, T.; Uwaba, T.; Kaito, T. [Japan Atomic Energy Agency, 4002, Narita-cho, Oarai-machi, Ibaraki, 311-1393 (Japan); Ukai, S.; Oono, N. [Materials Science and Engineering, Faculty of Engineering, Hokkaido University, N13, W-8, Kita-ku, Sapporo, Hokkaido, 060-8628 (Japan); Kimura, A. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hayashi, S. [Tokyo Institute of Technology, 2-12-1, Ookayama, Meguro-ku, Tokyo 152-8550 (Japan); Torimaru, T. [Nippon Nuclear Fuel Development Co., Ltd., 2163, Narita-cho, Oarai-machi, Ibaraki, 311-1313 (Japan)

    2017-04-15

    Ultra-high temperature ring tensile tests were performed to investigate the tensile behavior of oxide dispersion strengthened (ODS) steel claddings and wrapper materials under severe accident conditions with temperatures ranging from room temperature to 1400 °C which is close to the melting point of core materials. The experimental results showed that the tensile strength of 9Cr-ODS steel claddings was highest in the core materials at ultra-high temperatures of 900–1200 °C, but there was significant degradation in the tensile strength of 9Cr-ODS steel claddings above 1200 °C. This degradation was attributed to grain boundary sliding deformation with γ/δ transformation, which is associated with reduced ductility. By contrast, the tensile strength of recrystallized 12Cr-ODS and FeCrAl-ODS steel claddings retained its high value above 1200 °C, unlike the other tested materials.

  1. Ultra-high temperature tensile properties of ODS steel claddings under severe accident conditions

    Science.gov (United States)

    Yano, Y.; Tanno, T.; Oka, H.; Ohtsuka, S.; Inoue, T.; Kato, S.; Furukawa, T.; Uwaba, T.; Kaito, T.; Ukai, S.; Oono, N.; Kimura, A.; Hayashi, S.; Torimaru, T.

    2017-04-01

    Ultra-high temperature ring tensile tests were performed to investigate the tensile behavior of oxide dispersion strengthened (ODS) steel claddings and wrapper materials under severe accident conditions with temperatures ranging from room temperature to 1400 °C which is close to the melting point of core materials. The experimental results showed that the tensile strength of 9Cr-ODS steel claddings was highest in the core materials at ultra-high temperatures of 900-1200 °C, but there was significant degradation in the tensile strength of 9Cr-ODS steel claddings above 1200 °C. This degradation was attributed to grain boundary sliding deformation with γ/δ transformation, which is associated with reduced ductility. By contrast, the tensile strength of recrystallized 12Cr-ODS and FeCrAl-ODS steel claddings retained its high value above 1200 °C, unlike the other tested materials.

  2. The modeling of fuel rod behaviour under RIA conditions in the code DYN3D

    International Nuclear Information System (INIS)

    Rohde, U.

    2001-01-01

    A description of the fuel rod behaviour and heat transfer model used in the code DYN3D for nuclear reactor core dynamic simulations is given. Besides the solution of heat conduction equations in fuel and cladding, the model comprises a detailed description of heat transfer in the gas gap by conduction, radiation and fuel-cladding contact. The gas gap behaviour is modeled in a mechanistic way taking into account transient changes of the gas gap parameters based on given conditions for the initial state. Thermal, elastic and plastic deformations of fuel and cladding are taken into account within 1D approximation. A creeping law for time-dependent estimation of plastic deformations is implemented. Metal-water reaction of the cladding material in the high temperature region is considered. The cladding-coolant heat transfer regime map covers the region from one-phase liquid convection to dispersed flow with superheated steam. Special emphasis is put on taking into account the impact of thermodynamic non-equilibrium conditions on heat transfer. For the validation of the model, experiments on fuel rod behaviour during RIAs carried out in Russian and Japanese pulsed research reactors with shortened probes of fresh fuel rods are calculated. Comparisons between calculated and measured results are shown and discussed. It is shown, that the fuel rod behaviour is significantly influenced by plastic deformation of the cladding, post crisis heat transfer with sub-cooled liquid conditions and heat release from the metal-water reaction. Numerical studies concerning the fuel rod behaviour under RIA conditions in power reactors are reported on. It is demonstrated, that the fuel rod behaviour at high pressures and flow rates in power reactors is different from the behaviour under atmospheric pressure and stagnant flow conditions in the experiments. The mechanisms of fuel rod failure for fresh and burned fuel reported from the literature can be qualitatively reproduced by the DYN3D

  3. Development of electrically heated rods with resistive element of graphite or carbon/carbon composites for simulating transients in nuclear reactors

    International Nuclear Information System (INIS)

    Polidoro, H.A.

    1987-01-01

    Thermo-hydraulic problems, in nuclear plants are normally analysed by the use of electrically heated rods. The direct or indirect heater rods are limited in their use because, for high temperatures and high heat flux, the heating element temperature approach its melting point. The use of platinum or tantalum is not economically viable. Graphite and carbon/carbon composites are alternative materials because they are good electrical conductors and have good mechanical properties at high temperatures. Graphite and carbon/carbon composites were used to make heating elements for testing by indirect heating. The swaging process used to reduce the cladding diameter prevented the fabrication of graphite heater rods. Carbon/carbon composite used to make heating elements gave good results up to a heat flux of 100 W/cm 2 . It is easy to verify that this value can be exceeded if the choice of the complementary materials for insulator and cladding improved. (author) [pt

  4. Heat split imbalance study for annular fuel rod

    International Nuclear Information System (INIS)

    He Xiaojun; Ji Songtao; Zhang Yingchao

    2014-01-01

    Annular fuel rod has two gaps at inner and outer side. Under irradiation condition, the dimensional change of pellets is always larger than claddings' due to thermal expansion, swelling and densification, and this tends to enlarge the inner gap and reduce the outer gap. The gap size asymmetry must induce heat split imbalance problem that the heat flux will be larger at outer side of the rod. In this work, computer code AFPAC l.0 is used to simulate this heat split imbalance phenomena. The effect of initial gap size, rod inner pressure, roughness of pellets and cladding is studied, the results reveal that: l) Adjusting initial size of both gaps, reducing inner gap and enlarging outer gap could effectively alleviate heat split imbalance problem; 2) Adjusting the initial roughness of pellets and cladding is another effective approach to reducing heat split imbalance; 3) It seems that changing the rod inner pressure has a little effect on solving the heat flux asymmetry problem. (authors)

  5. Stress corrosion testing of irradiated cladding tubes

    International Nuclear Information System (INIS)

    Lunde, L.; Olshausen, K.D.

    1980-01-01

    Samples from two fuel rods with different cladding have been stress corrosion tested by closed-end argon-iodine pressurization at 320 0 C. The fuel rods with stress relieved and recrystallized Zircaloy-2 had received burnups of 10.000 and 20.000 MWd/ton UO 2 , respectively. It was found that the SCC failure stress was unchanged or slightly higher for the irradiated than for the unirradiated control tubes. The tubes failed consistently in the end with the lowest irradiation dose. The diameter increase of the irradiated cladding during the test was 1.1% for the stress-relieved samples and 0.24% for the recrystallized samples. SEM examination revealed no major differences between irradiated and unirradiated cladding. A ''semi-ductile'' fracture zone in recrystallized material is described in some detail. (author)

  6. A survey of blockage measurement methods used in PWR multi-rod experiments

    Energy Technology Data Exchange (ETDEWEB)

    Hindle, E.D.; Jones, C.; Whitty, S. (AEA Reactor Services, Springfield (UK))

    1986-05-01

    The deformation characteristics of Zircaloy multi-rod arrays are being investigated in laboratory and in-reactor tests, and heat transfer experiments are being carried out on pre-deformed arrays. The primary objective is to demonstrate that cladding distension occurring under hypothetical loss-of-coolant accident (LOCA) conditions will not impede the PWR emergency coolant flow during the reflood stage to the extent that unacceptably high cladding temperatures are reached, i.e. that a coolable geometry is maintained. This Report critically reviews the current methods for measuring blockage in multi-rod arrays and discusses their application. A new definition which overcomes the deficiencies of the previous methods is proposed even though it still has drawbacks in the case of overall blockage measurement. A method for automatically measuring the individual rod strain, general cluster blockage sub-channel blockage and sub-channel perimeter changes is described and the results from a deformed array presented. (author).

  7. A survey of blockage measurement methods used in PWR multi-rod experiments

    International Nuclear Information System (INIS)

    Hindle, E.D.; Jones, C.; Whitty, S.

    1986-05-01

    The deformation characteristics of Zircaloy multi-rod arrays are being investigated in laboratory and in-reactor tests, and heat transfer experiments are being carried out on pre-deformed arrays. The primary objective is to demonstrate that cladding distension occurring under hypothetical loss-of-coolant accident (LOCA) conditions will not impede the PWR emergency coolant flow during the reflood stage to the extent that unacceptably high cladding temperatures are reached, i.e. that a coolable geometry is maintained. This Report critically reviews the current methods for measuring blockage in multi-rod arrays and discusses their application. A new definition which overcomes the deficiencies of the previous methods is proposed even though it still has drawbacks in the case of overall blockage measurement. A method for automatically measuring the individual rod strain, general cluster blockage sub-channel blockage and sub-channel perimeter changes is described and the results from a deformed array presented. (author)

  8. Simulation of pellet-cladding thermomechanical interaction and fission gas release

    International Nuclear Information System (INIS)

    Denis, Alicia; Soba, Alejandro

    2003-01-01

    This paper summarizes the present status of a computer code that describes some of the main phenomena occurring in a nuclear fuel rod throughout its life. Temperature distribution, thermal expansion, elastic and plastic strains, creep, mechanical interaction between pellet and cladding, fission gas release, gas mixing, swelling, and densification are modeled. The modular structure of the code allows for the incorporation of models to simulate different phenomena and material properties. Collapsible rods can be also simulated. The code is bidimensional, assumes cylindrical symmetry for the rod and uses the finite element method to integrate the differential equations. The stress-strain and heat conduction problems are nonlinear due to plasticity and to the temperature dependence of the thermal conductivity. The fission gas inventory is calculated with a diffusion model, assuming spherical grains and using a one-dimensional finite element scheme. Pressure increase, swelling and densification are coupled with the stress field. Good results are obtained for the simulation of the irradiation tests of the first argentine prototypes of MOX fuels, where the bamboo effect is clearly observed, and of the FUMEX series for the fuel centerline temperature, the inside rod pressure and the fractional gas release.

  9. Potential impacts of crud deposits on fuel rod behaviour on high powered PWR fuel rods

    International Nuclear Information System (INIS)

    Wilson, W.; Comstock, R.J.

    1999-01-01

    Fuel assemblies operating with significant sub-cooled boiling are subject to deposition of surface deposits commonly referred to as crud. This crud can potentially cause concentration of chemical species within the deposits which can be detrimental to cladding performance in PWRs. In addition, these deposits on the surface of the cladding can result in power anomalies and erroneous reporting of fuel rod oxide thickness which can substantially hamper corrosion and core performance modeling efforts. Data is presented which illustrates the importance of accounting for the presence of crud on fuel cladding surfaces. Several methods used to correct for this phenomenon when collecting and analyzing zirconium alloy field oxide thickness measurements are described. Various observations related to crud characteristics and its impact on fuel rod performance are also addressed. (author)

  10. Prevention of nuclear fuel cladding materials corrosion

    International Nuclear Information System (INIS)

    Yang, K.R.; Yang, J.C.; Lee, I.C.; Kang, H.D.; Cho, S.W.; Whang, C.K.

    1983-01-01

    The only way which could be performed by the operator of nuclear power plant to minimizing the degradation of nuclear fuel cladding material is to control the water quality of primary coolant as specified standard conditions which dose not attack the cladding material. If the water quality of reactor coolant does not meet far from the specification, the failure will occure not only cladding material itself but construction material of primary system which contact with the coolant. The corrosion product of system material are circulate through the whole primary system with the coolant and activated by the neutron near the reactor core. The activated corrosion products and fission products which released from fuel rod to the coolant, so called crud, will repeate deposition and redeposition continuously on the fuel rod and construction material surface. As a result we should consider heat transfer problem. In this study following activities were performed; 1. The crud sample was taken from the spent fuel rod surface of Kori unit one and analized for radioactive element and non radioactive chemical species. 2. The failure mode of nuclear fuel cladding material was estimated by the investigation of releasing type of fission products from the fuel rod to the reactor coolant using the iodine isotopes concentration of reactor coolants. 3. A study was carried out on the sipping test results of spent fuel and a discussion was made on the water quality control records through the past three cycle operation period of Kori unit one plant. (Author)

  11. Effect of PWR Re-start ramp rate on pellet-cladding interactions

    International Nuclear Information System (INIS)

    Yagnik, S.K.; Chang, B.C.; Sunderland, D.J.

    2005-01-01

    To mitigate pellet-cladding interaction (PCI) leading to fuel rod failures, fuel suppliers specify reactor power ramp rate limitations during reactor start-up after an outage. Typical re-start ramp rates are restricted and range between 3-4% per hour of full reactor power above a threshold power level. Relaxation of threshold power and ramp rate restrictions has the potential to improve plant economics. The paper will compare known re-start power ascension procedures employed in the US, German, French and Korean PWRs after a refuelling outage. A technical basis for optimising power ascension procedures during reactor start-up can be developed using analytical modelling. The main objective of the modelling is to determine the potential for PCI failure for various combinations of threshold power levels and ramp rate levels. A key element of our analysis is to estimate the decrease in margin to cladding failure by ISCC based on a time-temperature-stress failure criterion fashioned Act a cumulative cladding damage index. The analysis approach and the cladding damage model will be described and the results from three case studies based on the FALCON fuel rod behaviour code will be reported. We conclude that the PCI behaviour is more affected by ramp rate and threshold power than by the fuel design and that the fuel power history is the most important parameter. (authors)

  12. Thermoelastic analysis for the fuel claddings of the nuclear power reactor at Atucha in the skid's region

    International Nuclear Information System (INIS)

    Sanchez Sarmiento, Gustavo; Basombrio, F.G.

    1979-01-01

    For the fuel elements of the Nuclear Power Reactor at Atucha, a two-dimensional thermoelastic analysis has been made in the region of the skids of the fuel cladding, when the gap between them and the fuel rod separator's support becomes zero. In such a case the latter forces exert on the skids an elastic reaction opposite to the cladding's expansion. The internal pressure reaching the yield stress for the cladding material has been calculated, as a function of the initial gap; for several possible fuel rod locations within the separator; for the actual dimensions and also for reduced thickness of the cladding; with a given external pressure and, with a known temperature spatial distribution. The latter has been calculated by solving the heat conduction equation along the fuel element for a certain power level in the reactor. The calculations are made with two FORTRAN IV computer codes developed at C.A.B., using the finite-element method: the NOLICUARM, to solve the nonlinear quasi-harmonic equation, and the ELASTEF 3, for the solution of thermoelastic problems with plane symmetry. (author) [es

  13. High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Emmanuel [Idaho National Lab. (INL), Idaho Falls, ID (United States); Keiser, Jr., Dennis D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Forsmann, Bryan [Boise State Univ., ID (United States); Janney, Dawn E. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Henley, Jody [Idaho National Lab. (INL), Idaho Falls, ID (United States); Woolstenhulme, Eric C. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-02-01

    High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

  14. High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

    International Nuclear Information System (INIS)

    Perez, Emmanuel; Keiser Jr, Dennis D.; Forsmann, Bryan; Janney, Dawn E.; Henley, Jody; Woolstenhulme, Eric C.

    2016-01-01

    High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

  15. Examination of Zircaloy-clad spent fuel after extended pool storage

    International Nuclear Information System (INIS)

    Bradley, E.R.; Bailey, W.J.; Johnson, A.B. Jr.; Lowry, L.M.

    1981-09-01

    This report presents the results from metallurgical examinations of Zircaloy-clad fuel rods from two bundles (0551 and 0074) of Shippingport PWR Core 1 blanket fuel after extended water storage. Both bundles were exposed to water in the reactor from late 1957 until discharge. The estimated average burnups were 346 GJ/kgU (4000 MWd/MTU) for bundle 0551 and 1550 GJ/kgU (18,000 MWd/MTU) for bundle 0074. Fuel rods from bundle 0551 were stored in deionized water for nearly 21 yr prior to examination in 1980, representing the world's oldest pool-stored Zircaloy-clad fuel. Bundle 0074 has been stored in deionized water since reactor discharge in 1964. Data from the current metallurgical examinations enable a direct assessment of extended pool storage effects because the metallurgical condition of similar fuel rods was investigated and documented soon after reactor discharge. Data from current and past examinations were compared, and no significant degradation of the Zircaloy cladding was indicated after almost 21 yr in water storage. The cladding dimensions and mechanical properties, fission gas release, hydrogen contents of the cladding, and external oxide film thicknesses that were measured during the current examinations were all within the range of measurements made on fuel bundles soon after reactor discharge. The appearance of the external surfaces and the microstructures of the fuel and cladding were also similar to those reported previously. In addition, no evidence of accelerated corrosion or hydride redistribution in the cladding was observed

  16. Structural analysis and modeling of water reactor fuel rod behavior

    International Nuclear Information System (INIS)

    Roshan Zamir, M.

    2000-01-01

    An important aspect of the design and analysis of nuclear reactor is the ability to predict the behavior of fuel elements in the adverse environment of a reactor system under normal and emergency operating conditions. To achieve these objectives and in order to provide a suitable computer code based on fundamental material properties for design and study of the thermal-mechanical behavior of water reactor fuel rods during their irradiation life and also to demonstrate the fuel rod design and modeling for students, The KIANA-1 computer program has been developed by the writer at Amir-Kabir university of technology with support of Atomic Energy Organization of Iran. KIANA-1 is an integral one-dimensional computer program for the thermal and mechanical analysis in order to predict fuel rods performance and also parameter study of Zircaloy-clad UO 2 fuel rod during steady state conditions. The code has been designed for the following main objectives: To give a solution for the steady state heat conduction equation for fuel as a heat source and clad by using finite difference, control volume and semi-analytical methods in order to predict the temperature profile in the fuel and cladding. To predict the inner gas pressures due to the filling gases and released gaseous fission products. To predict the fission gas production and release by using a simple diffusion model based on the Booth models and an empirical model. To calculate the fuel-clad gap conductance for cracked fuel with partial contact zones to a closed gap with strong contact. To predict the distribution of stress in three principal directions in the fuel and sheet by assuming one-dimensional plane strain and asymmetric idealization. To calculate the strain distribution in three principal directions and the corresponding deformation in the fuel and cladding. For this purpose the permanent strain such as creep or plasticity as well as the thermoelastic deformation and also the swelling, densification, cracking

  17. FLECHT-SEASET 21-rod bundle flow blockage heat transfer during reflood

    International Nuclear Information System (INIS)

    Loftus, M.; Hochreiter, L.; Lee, N.

    1983-01-01

    The effect of various flow blockage shapes and distributions during a PWR reflood was investigated using six 21-rod bundles with full length, internally heated, cosine power-shaped electrical rods. The flow blockage shapes, simulating the fuel rod clad ballooning, were made of thin-wall stainless steel tubes hydroformed into a short, concentric shape and along, nonconcentric shape. The blockage sleeves were distributed both coplanar, with all sleeves located at the same elevation, and non-coplanar. The initial and boundary conditions were varied to include parametric effects of pressure, inlet water temperature, and primarily, flooding rate. The initial mid-plane rod temperature was 871 0 C (1600 0 F) in all tests. Rod and vapor temperature measurements were made throughout the rod bundle with emphasis on the blockage region. The rod heat transfer downstream of the blockage was found to be greater for rods in a blocked bundle than for similar rods in an unblocked bundle. The heat transfer improvement decreases both with time after flood initiation and as the distance increased downstream of the blockage. The improvement in the heat transfer is attributed primarily to the breakup of the water droplets entrained in the steam flow. The smaller droplets subsequently evaporate and desuperheat the steam, which then improves the heat transfer between the rods and the steam in and downstream of the blockage zone

  18. Fuel cladding tube and fuel rod for BWR type reactor

    International Nuclear Information System (INIS)

    Urata, Megumu; Mitani, Shinji.

    1995-01-01

    A fuel cladding tube has grooves fabricated, on the surface thereof, with a predetermined difference between crest and bottom (depth of the groove) in the circumferential direction. The cross sectional shape thereof is sinusoidal. The distribution of the grain size of iron crud particles in coolants is within a range about from 2μm to 12μm. If the surface roughness of the fuel cladding tube (depth of the groove) is determined greater than 1.6μm and less than 12.5, iron cruds in coolants can be positively deposited on the surface of the fuel cladding tube. In addition, once deposited iron cruds can be prevented from peeling from the surface of the fuel cladding tube. With such procedures, iron cruds deposited and radioactivated on the fuel cladding tube can be prevented from peeling, to prevent and reduce the increase of radiation dose on the surface of the pipelines without providing any additional device. (I.N.)

  19. Modelling the gas transport and chemical processes related to clad oxidation and hydriding

    Energy Technology Data Exchange (ETDEWEB)

    Montgomery, R O; Rashid, Y R [ANATECH Research Corp., San Diego, CA (United States)

    1997-08-01

    Models are developed for the gas transport and chemical processes associated with the ingress of steam into a LWR fuel rod through a small defect. These models are used to determine the cladding regions in a defective fuel rod which are susceptible to massive hydriding and the creation of sunburst hydrides. The brittle nature of zirconium hydrides (ZrH{sub 2}) in these susceptible regions produces weak spots in the cladding which can act as initiation sites for cladding cracks under certain cladding stress conditions caused by fuel cladding mechanical interaction. The modeling of the axial gas transport is based on gaseous bimolar diffusion coupled with convective mass transport using the mass continuity equation. Hydrogen production is considered from steam reaction with cladding inner surface, fission products and internal components. Eventually, the production of hydrogen and its diffusion along the length results in high hydrogen concentration in locations remote from the primary defect. Under these conditions, the hydrogen can attack the cladding inner surface and breakdown the protective ZrO{sub 2} layer locally, initiating massive localized hydriding leading to sunburst hydride. The developed hydrogen evolution model is combined with a general purpose fuel behavior program to integrate the effects of power and burnup into the hydriding kinetics. Only in this manner can the behavior of a defected fuel rod be modeled to determine the conditions the result in fuel rod degradation. (author). 14 refs, 6 figs.

  20. Ultrahigh temperature-sensitive silicon MZI with titania cladding

    Directory of Open Access Journals (Sweden)

    Jong-Moo eLee

    2015-05-01

    Full Text Available We present a possibility of intensifying temperature sensitivity of a silicon Mach-Zehnder interferometer (MZI by using a highly negative thermo-optic property of titania (TiO2. Temperature sensitivity of an asymmetric silicon MZI with a titania cladding is experimentally measured from +18pm/C to -340 pm/C depending on design parameters of MZI.

  1. URANUS - a computer programme for the thermal and mechanical analysis of the fuel rods in a nuclear reactor

    International Nuclear Information System (INIS)

    Lassmann, K.

    1978-01-01

    The URANUS code, a digital computer programme for the thermal and mechanical analysis of integral fuel rods, is described. With this code the fuel rods found in the majority of power reactors can be analyzed. URANUS is built around a quasi two-dimensional analysis of fuel and cladding. The mechanical analysis can accommodate seven components of strain: elastic, time-independent plastic, creep and thermal strains, as well as strains due to swelling, cracking and densification. The heat generation and temperature distribution, cladding/fuel gap closure, pellet cracking and crack healing, fission-gas release, corrosion, O/M-distribution and plutonium redistribution are modelled. Geometric non-linearities (large displacements) are included; steady state or transient loading (pressure, temperature) is possible. In this paper special attention is paid to a theory for determining crack structures. The present status of the URANUS computer programme and a critical comparison with other fuel rod codes as well as sample analyses are given. (Auth.)

  2. Influence of the temperature in the measurement of the {sup 235}U content in fuel rods in the passive scanner

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Carlos A. da S.; Junqueira, Fabio da S., E-mail: carlossilva@inb.gov.br, E-mail: fabiojunqueira@ing.gov.br [Indústrias Nucleares do Brasil (INB), Resende, RJ (Brazil). Superintendência de Engenharia do Combustível

    2017-07-01

    The fuel rod, composed of a cladding responsible for storing UO{sub 2} pellets, is an indispensable component for the composition of the mentioned fuel assembly, a metallic structure that is installed inside nuclear reactors for the purpose of generating energy. With the change of the technology of fuel elements of the Angra-1 plant, it was necessary to install a new equipment in the Nuclear Fuel Plant of INB in Resende / RJ. This new equipment, called Rod Scanner, is responsible for inspecting, through non-destructive tests, the internal structure of the fuel rod. Such inspection is the measurement of enrichment of the pellets ({sup 235}U content) inside of the rod by detection of gamma radiation by bismuth germanate (BGO) detectors using the scintillation principle. However, throughout the operation of the equipment, it was found that this measurement was not happening on a regular basis. After an intense investigation, it was verified that one of the factors that affects such measurement is the temperature at which the BGO detectors are submitted. In this way, the objective of this paper is to show the experiments and tests performed to reach the conclusion described previously, as well as to show the relation obtained between the signals collected in the detectors versus the internal temperature of the block where they are located. (author)

  3. Cladding For Transversely-Pumped Laser Rod

    Science.gov (United States)

    Byer, Robert L.; Fan, Tso Yee

    1989-01-01

    Combination of suitable dimensioning and cladding of neodymium:yttrium aluminum garnet of similar solid-state laser provides for more efficient utilization of transversely-incident pump light from diode lasers. New design overcomes some of limitations of longitudinal- and older transverse-pumping concepts and promotes operation at higher output powers in TEM00 mode.

  4. Inspecting method for fuel rods

    International Nuclear Information System (INIS)

    Watanabe, Masaaki; Kogure, Sumio.

    1976-01-01

    Purpose: To precisely detect the response of flaw in clad tube and submerged fuel pellets from a relationship between the surface of fuel rod and internal signal. Constitution: Ultrasonic reflected waves from the surface of fuel rods and the interior are detected and either one of fuel rod or ultrasonic flaw detecting contact is rotated to thereby precisely detect the response of the flaw of clad tube and submerged fuel pellets from a relationship between said surface and the interior. It will be noted that the ultrasonic flaw detecting contact used is of the line-focus type, the incident angle of ultrasonic wave from the ultrasonic flaw detecting contact relative to the fuel rod is the angle of skew, that is, the ultrasonic flaw detecting contact is not perpendicular to a center axis of the fuel rod but is slightly displace. That is, the use of the aforesaid contact may facilitate discrimination between the surface flaw of the fuel rod and the response of submergence, and in addition, the employment of the aforesaid incident angle makes it hard to receive reflected waves from the surface of the fuel rod which is great in terms of energy to facilitate discrimination of waves responsive to submergence. (Kawakami, Y.)

  5. Models for fuel rod behaviour at high burnup

    Energy Technology Data Exchange (ETDEWEB)

    Jernkvist, Lars O.; Massih, Ali R. [Quantum Technologies AB, Uppsala Science Park, Uppsala (Sweden)

    2004-12-01

    This report deals with release of fission product gases and irradiation-induced restructuring in uranium dioxide nuclear fuel. Waterside corrosion of zirconium alloy clad tubes to light water reactor fuel rods is also discussed. Computational models, suitable for implementation in the FRAPCON-3.2 computer code, are proposed for these potentially life-limiting phenomena. Hence, an integrated model for the calculation or thermal fission gas release by intragranular diffusion, gas trapping in grain boundaries, irradiation-induced re-solution, grain boundary saturation, and grain boundary sweeping in UO{sub 2} fuel, under time varying temperature loads, is formulated. After a brief review of the status of thermal fission gas release modelling, we delineate the governing equations for the aforementioned processes. Grain growth kinetic modelling is briefly reviewed and pertinent data on grain growth of high burnup fuel obtained during power ramps in the Third Risoe Fission Gas Release Project are evaluated. Sample computations are performed, which clearly show the connection between fission gas release and gram growth as a function of time at different isotherms. Models are also proposed for the restructuring of uranium dioxide fuel at high burnup, the so-called rim formation, and its effect on fuel porosity build-up, fuel thermal conductivity and fission gas release. These models are assessed by use of recent experimental data from the High Burnup Rim Project, as well as from post irradiation examinations of high-burnup fuel, irradiated in power reactors. Moreover, models for clad oxide growth and hydrogen pickup in PWRs, applicable to Zircaloy-4, ZIRLO or M5 cladding, are formulated, based on recent in-reactor corrosion data for high-burnup fuel rods. Our evaluation of these data indicates that the oxidation rate of ZIRLO-type materials is about 20% lower than for standard Zircaloy-4 cladding under typical PWR conditions. Likewise, the oxidation rate of M5 seems to be

  6. Estimation of penetration depth of fission products in cladding Hull

    International Nuclear Information System (INIS)

    Kim, Hee Moon; Jung, Yang Hong; Yoo, Byong Ok; Choo, Yong Sun; Hong, Kwon Pyo

    2005-01-01

    A disposal and a reprocessing for spent fuel rod with high burnup need de-cladding procedure. Pellet in this rod has been separated from a cladding hull to reduce a radioactivity of hull by chemical and mechanical methods. But fission products and actinides(U,Pu) still remain inside of cladding hull by chemical bonding and fission spike, which is called as 'contamination'. More specific removal of this contamination would have been considered. In this study, the sorts of fission products and penetration depth in hull were observed by EPMA test. To analyze this behavior, SRIM 2000 code was also used as energies of fission products and an oxide thickness of hull

  7. Investigating mechanical behavior and radiation resistant of fuel rods clad in nuclear power plant

    International Nuclear Information System (INIS)

    Sedgh Kerdar, A.

    1999-01-01

    interstitials in metal lattice under irradiation causes increased strength and hardness but decreases ductility in metals.The increase in strength and hardness depends on obstacles that prevent the motion of dislocations. The clustering of point defects are responsible for these changes. Irradiation also induces instabilities in phases due to enhancement of diffusion, solute segregation, precipitate formation, order- disorder transformation and resolution of small precipitates. From the microscopic point of view accumulation of vacancies accompanied by formation of He and H 2 gases under irradiation cause an increase in volume which results in swelling and eventually ends up with embrittlement of metals. This subject was described in chapter three Zirconium and its alloys are the best structural materials for fuel cladding of BWR and PWR reactors core. The working condition in the core of nuclear reactor are very serve, respect temperature and radiation dose. It should be realized that, if fuel cladding receive damage and get cracked, the first cooling cycle and the maine equipment will be contaminated with active materials which cause additional environmental problems. Furthermore, replacement of fuel rods are very costly. Therefore, for increasing life time of fuel cladding and minimizing damage, the effect of radiation and heat on Zirconium and its alloys must be investigated. This subject was described in chapter four.The mechanical behavior and radiation resistant of fuel cladding in PWR reactor (specifically WWER ) have been investigated which is described in chapter five. Result, discussion and final conclusion are summarized in last chapter and also several points for improvement have been offered

  8. Results of VVER fuel rods tests in the MIR.M1 reactor under power cycling conditions

    International Nuclear Information System (INIS)

    Burukin, A.; Izhutov, A.; Ovchinnikov, V.; Kalygin, V.; Markov, D.; Pimenov, Y.; Novikov, V.; Medvedev, A.; Nesterov, B.

    2011-01-01

    The paper presents the main results of the 50 ... 60 MWd/kgU burnup VVER fuel rods tests performed in the MIR.M1 reactor loop facilities under power cycling. The non-destructive PIE results are presented as well. A series of experiments was performed, including overall measurement of fuel rod parameters test, in one of which 300 cycles were done. Irradiation under power cycling conditions and PIE of high-burnup VVER fuel rods showed the following: 1) all fuel rods claddings preserved their integrity under irradiation at linear heat rate (LHR) higher than the NPP operating one; 2) experimental data were obtained on the axial and radial cladding strain and fission gas release (FGR) from 50 ... 60 MWd/kgU burnup VVER-440 and VVER-1000 fuel rods as well as on the kinetics of the change in these parameters and fuel temperature under the power cycling; 3) non-destructive PIE results are in a satisfactory correlation with the data obtained by means of in-pile measurement gages during irradiation. (authors)

  9. Fuel and control rod failure behavior during degraded core accidents

    International Nuclear Information System (INIS)

    Chung, K.S.

    1984-01-01

    As a part of the pretest and posttest analyses of Light Water Reactor Source Term Experiments (STEP) which are conducted in the Transient Reactor Test (TREAT) facility, this paper investigates the thermodynamic and material behaviors of nuclear fuel pins and control rods during severe core degradation accidents. A series of four STEP tests are being performed to simulate the characteristics of the power reactor accidents and investigate the behavior of fission product release during these accidents. To determine the release rate of the fission products from the fuel pins and the control rod materials, information concerning the timing of the clad failure and the thermodynamic conditions of the fuel pins and control rods are needed to be evaluated. Because the phase change involves a large latent heat and volume expansion, and the phase change is a direct cause of the clad failure, the understanding of the phase change phenomena, particularly information regarding how much of the fuel pin and control rod materials are melted are very important. A simple energy balance model is developed to calculate the temperature profile and melt front in various heat transfer media considering the effects of natural convection phenomena on the melting and freezing front behavior

  10. Effect of cladding defect size on the oxidation of irradiated spent LWR [light-water reactor] fuel below 3690C

    International Nuclear Information System (INIS)

    Einziger, R.E.; Strain, R.V.

    1984-01-01

    Tests on spent fuel fragments and rod segments were conducted between 250 and 360 0 C to relate temperature, defect size, and fuel oxidation rate with time-to-cladding-splitting. Defect sizes from 760 μm diameter down to 8 μm, the size of an SCC type breach, were used. Above 283 0 C, the time-to-cladding-splitting was longer for the smaller defects. The enhancement of the incubation time by smaller defects steadily decreased with temperature and was not detected at 250 0 C. 18 refs., 10 figs., 4 tabs

  11. Power ramp tests of MOX fuel rods. HBWR irradiation with the instrument rig, IFA-591

    International Nuclear Information System (INIS)

    Ozawa, Takayuki; Abe, Tomoyuki

    2006-03-01

    Plutonium-uranium mixed oxide (MOX) fuel rods of instrumental rig IFA-591 were ramped in HBWR to study the Advanced Thermal Reactor (ATR) MOX fuel behavior during transient operation and to determine a failure threshold of the MOX fuel rods. Eleven segments were base-irradiated in ATR 'FUGEN' up to 18.4 GWd/t. Zirconium liner claddings were adopted for four segments of them. As the results of non-destructive post irradiation examinations (PIEs) after the base-irradiation and before the ramp tests, no remarkable behavior affecting the integrity of fuel assembly and fuel rod was confirmed. All segments to be used for the ramp tests, which consisted of the multi-step ramp tests and the single-step ramp tests, had instrumentations for in-pile measurements of cladding elongation or plenum pressure, and heated up to the maximum linear power of 58.3-68.4 kW/m without failure. The major results of ramp tests are as follows: There is no difference in PCMI behaviors between two type rods of Zry-2 and Zirconium liner claddings from the in-pile measurements of cladding elongation and plenum pressure. The computations of cladding elongation and inner pressure gave slightly lower elongation and pressure than the in-pile measurements during the ramp-test. However, the cladding relaxation during the power hold was in good agreement, and the fission gas release behavior during cooling down could be evaluated by taking into account the relaxation of contact pressure between pellet and cladding. Although the final power during IFA-591 ramp tests reached the higher linear power than the failure threshold power of UO 2 fuel rods, no indication of fuel failure was observed during the ramp tests. The cladding relaxation due to the creep deformation of the MOX pellets at high temperature could be confirmed at the power steps during the multi-ramp test. The fission gas release due to the emancipation from PCMI stress was observed during the power decreasing. The burn-up dependence could be

  12. End plug for fuel rod and welding method therefor

    International Nuclear Information System (INIS)

    Yoneda, Hiroshi; Murakami, Kazuo; Oyama, Jun-ichi.

    1996-01-01

    An end plug of a fuel rod comprises a pressure-insertion portion having a diameter somewhat greater than the inner diameter of a fuel cladding tube and a welding portion having a diameter substantially the same as the outer diameter of the cladding tube. A V-shaped recess having an outer diameter smaller than the greatest outer diameter of the pressure-insertion portion is formed over the entire circumferential surface of the outer circumference of the connection portion of the pressure-insertion portion and the welding portion. The pressure-insertion portion of the end plug is inserted to the end of the cladding tube till the end of the cladding tube abuts against the inclined surface of the V-shaped recess. The abutting surfaces of the end plug and the cladding tube are subjected to resistance welding in this state. The inner portion bulged from the inclined surface of the V-shaped recess is filled in the recess in a molten state. Lowering of temperature of the cladding tube in the vicinity of the welded portion is decreased by γ heat during reactor operation. Accordingly, lowering of ductility of the cladding tube and degradation of material of the welded region due to segregation of hydrogen in the cladding tube can be suppressed. (I.N.)

  13. FEMAXI-III: a computer code for the analysis of thermal and mechanical behavior of fuel rods

    International Nuclear Information System (INIS)

    Nakajima, Tetsuo; Ichikawa, Michio; Iwano, Yoshihiko; Ito, Kenichi; Saito, Hiroaki; Kashima, Koichi; Kinoshita, Motoyasu; Okubo, Tadatsune.

    1985-12-01

    FEMAXI-III is a computer code to predict the thermal and mechanical behavior of a light water fuel rod during its irradiation life. It can analyze the integral behavior of a whole fuel rod throughout its life, as well as the localized behavior of a small part of fuel rod. The localized mechanical behavior such as the cladding ridge deformation is analyzed by the two-dimensional axisymmetric finite element method. FEMAXI-III calculates, in particular, the temperature distribution, the radial deformation, the fission gas release, and the inner gas pressure as a function of irradiation time and axial position, and the stresses and strains in the fuel and cladding at a small part of fuel rod as a function of irradiation time. For this purpose, Elasto-plasticity, creep, thermal expansion, fuel cracking and crack healing, relocation, densification, swelling, hot pressing, heat generation distribution, fission gas release, and fuel-cladding mechanical interaction are modelled and their interconnected effects are considered in the code. Efforts have been made to improve the accuracy and stability of finite element solution and to minimize the computer memory and running time. This report describes the outline of the code and the basic models involved, and also includes the application of the code and its input manual. (author)

  14. A comparison of thermal algorithms of fuel rod performance code systems

    International Nuclear Information System (INIS)

    Park, C. J.; Park, J. H.; Kang, K. H.; Ryu, H. J.; Moon, J. S.; Jeong, I. H.; Lee, C. Y.; Song, K. C.

    2003-11-01

    The goal of the fuel rod performance is to identify the robustness of a fuel rod with cladding material. Computer simulation of the fuel rod performance becomes one of important parts to designed and evaluate new nuclear fuels and claddings. To construct a computing code system for the fuel rod performance, several algorithms of the existing fuel rod performance code systems are compared and are summarized as a preliminary work. Among several code systems, FRAPCON, and FEMAXI for LWR, ELESTRES for CANDU reactor, and LIFE for fast reactor are reviewed. Thermal algorithms of the above codes are investigated including methodologies and subroutines. This work will be utilized to construct a computing code system for dry process fuel rod performance

  15. A comparison of thermal algorithms of fuel rod performance code systems

    Energy Technology Data Exchange (ETDEWEB)

    Park, C. J.; Park, J. H.; Kang, K. H.; Ryu, H. J.; Moon, J. S.; Jeong, I. H.; Lee, C. Y.; Song, K. C

    2003-11-01

    The goal of the fuel rod performance is to identify the robustness of a fuel rod with cladding material. Computer simulation of the fuel rod performance becomes one of important parts to designed and evaluate new nuclear fuels and claddings. To construct a computing code system for the fuel rod performance, several algorithms of the existing fuel rod performance code systems are compared and are summarized as a preliminary work. Among several code systems, FRAPCON, and FEMAXI for LWR, ELESTRES for CANDU reactor, and LIFE for fast reactor are reviewed. Thermal algorithms of the above codes are investigated including methodologies and subroutines. This work will be utilized to construct a computing code system for dry process fuel rod performance.

  16. Damage and failure of unirradiated and irradiated fuel rods tested under film boiling conditions

    International Nuclear Information System (INIS)

    Mehner, A.S.; Hobbins, R.R.; Seiffert, S.L.; MacDonald, P.E.; McCardell, R.K.

    1979-01-01

    Power-cooling-mismatch experiments are being conducted as part of the Thermal Fuels Behavior Program in the Power Burst Facility at the Idaho National Engineering Laboratory to evaluate the behavior of unirradiated and previously irradiated light water reactor fuel rods tested under stable film boiling conditions. The observed damage that occurs to the fuel rod cladding and the fuel as a result of film boiling operation is reported. Analyses performed as a part of the study on the effects of operating failed fuel rods in film boiling, and rod failure mechanisms due to cladding embrittlement and cladding melting upon being contacted by molten fuel are summarized

  17. Rod consolidation of RG and E's [Rochester Gas and Electric Corporation] spent PWR [pressurized water reactor] fuel

    International Nuclear Information System (INIS)

    Bailey, W.J.

    1987-05-01

    The rod consolidation demonstration involved pulling the fuel rods from five fuel assemblies from Unit 1 of RG and E's R.E. Ginna Nuclear Power Plant. Slow and careful rod pulling efforts were used for the first and second fuel assemblies. Rod pulling then proceeded smoothly and rapidly after some minor modifications were made to the UST and D consolidation equipment. The compaction ratios attained ranged from 1.85 to 2.00 (rods with collapsed cladding were replaced by dummy rods in one fuel assembly to demonstrate the 2:1 compaction ratio capability). This demonstration involved 895 PWR fuel rods, among which there were some known defective rods (over 50 had collapsed cladding); no rods were broken or dropped during the demonstration. However, one of the rods with collapsed cladding unexplainably broke during handling operations (i.e., reconfiguration in the failed fuel canister), subsequent to the rod consolidation demonstration. The broken rod created no facility problems; the pieces were encapsulated for subsequent storage. Another broken rod was found during postdemonstration cutting operations on the nonfuel-bearing structural components from the five assemblies; evidence indicates it was broken prior to any rod consolidation operations. During the demonstration, burnish-type lines or scratches were visible on the rods that were pulled; however, experience indicates that such lines are generally produced when rods are pulled (or pushed) through the spacer grids. Rods with collapsed cladding would not enter the funnel (the transition device between the fuel assembly and the canister that aids in obtaining high compaction ratios). Reforming of the flattened areas of the cladding on those rods was attempted to make the rod cross sections more nearly circular; some of the reformed rods passed through the funnel and into the canister

  18. Steady-state, local temperature fields with turbulent liquid sodium flow in nominal and disturbed bundle geometries with spacer grids

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.

    1980-01-01

    The operating reliability of nuclear reactors calls for a reliable strength analysis of the highly loaded core elements, one of its prerequisites being the reliable determination of the three-dimensional velocity and temperature fields. To verify thermohydraulics computer programs, extensive local temperature measurements in the rod claddings of the critical bundle zone were performed on a heated 19-rod bundle model with sodium flow and provided with spacer grids (P/D = 1.30; W/D = 1.19). The essential results are: - Outside the spacer grids, the azimuthal temperature variations of the side and corner rods are approximately 10-fold those of rods in the central bundle zone. - The spacer grids investigated give rise to great local temperature peaks and correspondingly great temperature gradients in the axial and azimuthal directions immediately around the support points. - Continuous reduction of a subchannel by rod bowing results in substantial rises of temperature which, however, are limited to adjacent cladding tubes. (orig.)

  19. Thermalhydraulic phenomena governing the quenching of hot rods, and existing models

    International Nuclear Information System (INIS)

    Bestion, D.

    2001-01-01

    After a core dry-out and a period of rod clad overheating, which might occur in some postulated accidental sequences in a PWR, the actuation of safety injections allows to quench the hot rods. Both thermal and mechanical processes control the phenomenon of quenching. Quenching first requires that liquid water is present to release the heat stored in the rod. When water is present, a pre-cooling of the clad is also required before quenching. (author)

  20. Thermalhydraulic phenomena governing the quenching of hot rods, and existing models

    Energy Technology Data Exchange (ETDEWEB)

    Bestion, D. [CEA-Grenoble, DEN/DTP/SMTH (France)

    2001-07-01

    After a core dry-out and a period of rod clad overheating, which might occur in some postulated accidental sequences in a PWR, the actuation of safety injections allows to quench the hot rods. Both thermal and mechanical processes control the phenomenon of quenching. Quenching first requires that liquid water is present to release the heat stored in the rod. When water is present, a pre-cooling of the clad is also required before quenching. (author)

  1. Application of analytical capability to predict rapid cladding cooling and quench during the blowdown phase of a large break loss-of-coolant accident

    International Nuclear Information System (INIS)

    Aksan, S.N.; Tolman, E.L.; Nelson, R.A.

    1983-01-01

    Large-break Experiments L2-2 and L2-3 conducted in the Loss-of-Fluid Test (LOFT) facility experienced core-wide rapid quenches early in the blowdown transients. To further investigate rapid cladding quenches, separate effects experiments using Semiscale solid-type electric heater rods were conducted in the LOFT Test Support Facility (LTSF) over a wide range of inlet coolant conditions. The analytical capability to predict the cladding temperature response from selected LTSF experiments estimated to bound the hydraulic conditions causing the LOFT early blowdown quenches was investigated using the RELAP4 computer code and was shown to be acceptable over the film boiling cooldown phase. This analytical capability was then used to investigate the behavior of nuclear fuel rods under the same hydraulic conditions. The calculations show that, under rapid cooling conditions, the behaviors of nuclear and electrical heater rods are significantly different because the nuclear rods are conduction limited, while the electrical rods are convection limited

  2. Drying of encapsulated parts (nuclear fuel rods) in applying vacuum, by introducing dehydratings, vacuum, and filling with an inert gas

    International Nuclear Information System (INIS)

    Johnson, C.R.

    1976-01-01

    This invention concerns a decontamination technique, in particular a process and equipment for extracting the water contained in fuel rods and other similar components of a nuclear reactor. The extraction of the contaminants contained in the fuel rods is carried out by a standard method by drilling a small hole in the surface of the cladding and applying a vacuum to bleed the rod of its impurities (moisture and gas). The invention consists for example in applying a vacuum at the hole drilled in the cladding to extract the contaminants and introducing spirit into the rod through the same orifice. The spirit absorbs the remaining liquid and other impurities. The spirit charged with the impurities is then pumped out by the same aperture by means of a regulated atmosphere inside a closed receptacle. This receptacle is then filled with an inert gas cooled to ambient temperature. The rods are then pressurised and the small orifice is sealed [fr

  3. The corrosion of Zircaloy-4 fuel cladding in pressurized water reactors

    International Nuclear Information System (INIS)

    Van Swam, L.F.P.; Shann, S.H.

    1991-01-01

    This paper reports on the effects of thermo-mechanical processing of cladding on the corrosion of Zircaloy-4 in commercial PWRs that have been investigated. Visual observations and nondestructive measurements at poolside, augmented by observations in the hot cell, indicate that the initial black oxide transforms into a grey or tan later white oxide layer at a thickness of 10 to 15 μm independent of the thermal processing history of the tubing. At an oxide layer thickness of 60 to 80 μm, the oxide may spall depending somewhat on the particular oxide morphology formed and possibly on the frequency of power and temperature changes of the fuel rods. Because spalling of oxide lowers the metal-to-oxide interface temperature of fuel rods, it reduces the corrosion rate and is beneficial from that point of view. To determine the effect of thermo-mechanical processing on in-reactor corrosion of Zircaloy-4, oxide thickness measurements at poolside and in the hot cell have been analyzed with the MATPRO corrosion model. A calibrated corrosion parameter in this model provides a measure of the corrosion susceptibility of the Zircaloy-4 cladding. It was found necessary to modify the MATPRO equations with a burnup dependent term to obtain a near constant value of the corrosion parameter over a burnup range of approximately 10 to 45 MWd/kgU. Different calculational tests were performed to confirm that the modified model accurately predicts the corrosion behavior of fuel rods

  4. Fuel enrichment and temperature distribution in nuclear fuel rod in (D-T) driven hybrid reactor system

    Energy Technology Data Exchange (ETDEWEB)

    Osman, Ypek [Suleyman Demirel Universitesi Muhendislik-Mimarlyk Fakultesi, Isparta (Turkey)

    2001-07-01

    In this study, melting point of the fuel rod and temperature distribution in nuclear fuel rod are investigated for different coolants under various first wall loads (P{sub w}, =5, 6, 7, 8, 9, and 10 MWm{sup -2}) in Fusion-Fission reactor fueled with 50%LWR +50%CANDU. The fusion source of neutrons of 14.1 MeV is simulated by a movable target along the main axis of cylindrical geometry as a line source. In addition, the fusion chamber was thought as a cylindrical cavity with a diameter of 300 cm that is comparatively small value. The fissile fuel zone is considered to be cooled with four different coolants, gas, flibe (Li{sub 2}BeF{sub 4}), natural lithium (Li), and eutectic lithium (Li{sub 17}Pb{sub 83}). Investigations are observed during 4 years for discrete time intervals of{delta}t= 0.5 month and by a plant factor (PF) of 75%. Volumetric ratio of coolant-to fuel is 1:1, 45.515% coolant, 45.515% fuel, 8.971% clad, in fuel zone. (author)

  5. Status and development of RBMK fuel rods and reactor materials

    International Nuclear Information System (INIS)

    Bibilashvili, Yu.K.; Reshetnikov, F.G.; Ioltukhovsky, A.G.

    1998-01-01

    The paper presents current status and development of RBMK fuel rods and reactor materials. With regard to fuel rod cladding the following issues have been discussed: corrosion, tensile properties, welding technology and testing of an alternative cladding alloy with a composition of Zr-Nb-Sn-Fe. Erbium doped fuel has been suggested for safety improvement. Also analysis of fuel reliability is presented in the paper. (author)

  6. The effect of hot spots upon swelling of Zircaloy cladding as modelled by the code CANSWEL-2

    International Nuclear Information System (INIS)

    Haste, T.J.; Gittus, J.H.

    1980-12-01

    The code CANSWEL-2 models cladding creep deformation under conditions relevant to a loss-of-coolant accident (LOCA) in a pressurised-water reactor (PWR). It can treat azimuthal non-uniformities in cladding thickness and temperature, and model the mechanical restraint imposed by the nearest neighbouring rods, including situations where cladding is forced into non-circular shapes. The physical and mechanical models used in the code are presented. Applications of the code are described, both as a stand-alone version and as part of the PWR LOCA code MABEL-2. Comparison with a limited number of relevant out-of-reactor creep strain experiments has generally shown encouraging agreement with the data. (author)

  7. Zircaloy PWR fuel cladding deformation tests under mainly convective cooling conditions

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.

    1980-01-01

    In a loss-of-coolant accident the temperature of the cladding of the fuel rods may rise to levels (650-810 0 C) where the ductility of Zircaloy is high (approximately 80%). The net outward pressure which will obtain if the coolant pressure falls to a small fraction of its normal working value produces stresses in the cladding which can result in large strain through secondary creep. An earlier study of the deformation of specimens of PWR Zircaloy cladding tubing 450 mm long under internal pressure had shown that strains of over 50% could be produced over considerable lengths (greater than twenty tube diameters). Extended deformation of this sort might be unacceptable if it occurred in a fuel element. The previous tests had been carried out under conditions of uniform radiative heat loss, and the work reported here extends the study to conditions of mainly convective heat loss believed to be more representative of a fuel element following a loss of coolant. Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 845 0 C in flowing steam at atmospheric pressure. Internal test pressures were in the range 2.9-11.0 MPa (400-1600 1b/in 2 ). Maximum strains were observed of the same magnitude as those seen in the previous tests, but the shape of the deformation differed; in these tests the deformation progressively increased in the direction of the steam flow. These results are compared with those from multi-rod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behaviour of fuel elements in a loss-of-coolant accident are outlined. (author)

  8. Peak cladding temperature in a spent fuel storage or transportation cask

    International Nuclear Information System (INIS)

    Li, J.; Murakami, H.; Liu, Y.; Gomez, P.E.A.; Gudipati, M.; Greiner, M.

    2007-01-01

    From reactor discharge to eventual disposition, spent nuclear fuel assemblies from a commercial light water reactor are typically exposed to a variety of environments under which the peak cladding temperature (PCT) is an important parameter that can affect the characteristics and behavior of the cladding and, thus, the functions of the spent fuel during storage, transportation, and disposal. Three models have been identified to calculate the peak cladding temperature of spent fuel assemblies in a storage or transportation cask: a coupled effective thermal conductivity and edge conductance model developed by Manteufel and Todreas, an effective thermal conductivity model developed by Bahney and Lotz, and a computational fluid dynamics model. These models were used to estimate the PCT for spent fuel assemblies for light water reactors under helium, nitrogen, and vacuum environments with varying decay heat loads and temperature boundary conditions. The results show that the vacuum environment is more challening than the other gas environments in that the PCT limit is exceeded at a lower boundary temperature for a given decay heat load of the spent fuel assembly. This paper will highlight the PCT calculations, including a comparison of the PCTs obtained by different models.

  9. Crack resistance curve determination of zircaloy-4 cladding

    International Nuclear Information System (INIS)

    Bertsch, J.; Alam, A.; Zubler, R.

    2009-03-01

    Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 o C and 350 o C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could be

  10. Crack resistance curve determination of zircaloy-4 cladding

    Energy Technology Data Exchange (ETDEWEB)

    Bertsch, J.; Alam, A.; Zubler, R

    2009-03-15

    Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 {sup o}C and 350 {sup o}C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could

  11. A study of friction and axial effects in pellet-clad mechanical interaction

    International Nuclear Information System (INIS)

    Harriague, Santiago; Mayer, J.E.

    1982-01-01

    An analysis is made of the effect of friction and axial forces along the fuel rod in the pellet-cladding mechanical interaction in a commercial reactor under a power-up ramp. The effect of different pellet and rod shapes on their behaviour was also determined. A linear thermoelastic computer program was used in order to obtain the stiffness matrix of a compound structure from the stiffness of its components. Pellet-cladding displacements, localized deformations of the cladding in the interfaces between pellets, as well as pellet and cladding axial deformations were determined for different power axial profiles as well as for pellets with and without dishing and with height/diameter ratios of 1.7, 1 and 0.5. (M.E.L.) [es

  12. Zirconium-barrier cladding attributes

    International Nuclear Information System (INIS)

    Rosenbaum, H.S.; Rand, R.A.; Tucker, R.P.; Cheng, B.; Adamson, R.B.; Davies, J.H.; Armijo, J.S.; Wisner, S.B.

    1987-01-01

    This metallurgical study of Zr-barrier fuel cladding evaluates the importance of three salient attributes: (1) metallurgical bond between the zirconium liner and the Zircaloy substrate, (2) liner thickness (roughly 10% of the total cladding wall), and (3) softness (purity). The effect that each of these attributes has on the pellet-cladding interaction (PCI) resistance of the Zr-barrier fuel was studied by a combination of analytical model calculations and laboratory experiments using an expanding mandrel technique. Each of the attributes is shown to contribute to PCI resistance. The effect of the zirconium liner on fuel behavior during off-normal events in which steam comes in contact with the zirconium surface was studied experimentally. Simulations of loss-of-coolant accident (LOCA) showed that the behavior of Zr-barrier cladding is virtually indistinguishable from that of conventional Zircaloy cladding. If steam contacts the zirconium liner surface through a cladding perforation and the fuel rod is operated under normal power conditions, the zirconium liner is oxidized more rapidly than is Zircaloy, but the oxidation rate returns to the rate of Zircaloy oxidation when the oxide phase reaches the zirconium-Zircaloy metallurgical bond

  13. Integration of post-irradiation examination results of failed WWER fuel rods

    International Nuclear Information System (INIS)

    Smirnov, A.; Markov, D.; Smirnov, V.; Polenok, V.; Perepelkin, S.

    2003-01-01

    The aim of the work is to investigate the causes of WWER fuel rod failures and to reveal the dependence of the failed fuel rod behaviour and state on the damage characteristics and duration of their operation in the core. The post-irradiation examination of 12 leaky fuel assemblies (5 for WWER-440 and 7 for WWER-1000) has been done at SSC RF RIAR. The results show that the main mechanism responsible for the majority of cases of the WWER fuel rod perforation is debris-damage of the claddings. Debris fretting of the claddings spread randomly over the fuel assembly cross-section and they are registered in the area of the bundle supporting grid or under the lower spacer grids along the fuel assembly height. In the WWER fuel rods, the areas of secondary hydrogenating of cladding are spaced from the primary defects by ∼2500-3000 mm, as a rule, and are often adjacent closely to the upper welded joints. There is no pronounced dependence of the distance between the primary and secondary cladding defects neither on the linear power, at which the fuel rods were operated, nor on the period of their operation in the leaky state. The time period of the significant secondary damage formation is about 250 ± 50 calendar days for the WWER fuel rods with slight through primary defects (∼0.1 - 0.5 mm 2 ) operated in the linear power range 170-215 W/cm. Cladding degradation, taking place due to the secondary hydrogenating, does not occur in case of large through debris-defects during operation up to 600 calendar days

  14. Detection of defective fuel rods in water reactors - a review

    International Nuclear Information System (INIS)

    Hartog, J.M.

    1980-01-01

    Consideration of the fundamental processes of fission product release within fuel pellets and at the pellet surface, and its transport in the fuel/cladding interspace and from fuel rod to coolant, indicates what radio-nuclides will be detectable in the coolant from small and large cladding failures. A better understanding of the aggregate fission product transport is required to allow reactor operators to interpret signals from detection systems in terms of quantitative cladding deterioration. This needs experimental investigation in a specially instrumented loop, as well as development of a technique to cause a rod to defect deliberately during steady power operation. (author)

  15. 5.4W cladding-pumped Nd:YAG silica fiber laser

    OpenAIRE

    Yoo, S.; Webb, A.S.; Standish, R.J.; May-Smith, T.C.; Sahu, J.K.

    2012-01-01

    We report on the spectroscopy and laser characteristics of Nd-doped fiber, fabricated by rod-in-tube from Nd:YAG as a core material with silica cladding. A cladding-pumped CW laser operation at 1058nm with 52% slope-efficiency is demonstrated.

  16. Determination and microscopic study of incipient defects in irradiated power reactor fuel rods. Final report

    International Nuclear Information System (INIS)

    Pasupathi, V.; Perrin, J.S.; Roberts, E.

    1978-05-01

    This report presents the results of nondestructive and destructive examinations carried out on the Point Beach-1 (PWR) and Dresden-3 (BWR) candidate fuel rods selected for the study of pellet-clad interaction (PCI) induced incipient defects. In addition, the report includes results of examination of sections from Oskarshamn-1 (BWR) fuel rods. Eddy current examination of Point Beach-1 rods showed indications of possible incipient defects in the fuel rods. The profilometry and the gamma scan data also indicated that the source of the eddy current indications may be incipient defects. No failed rods or rods with incipient failure were found in the sample from Point Beach-1. Despite the lack of success in finding incipient defects and filed rods, the mechanism for fuel rod failures in Point Beach-1 is postulated to be PCI-related, with high startup rates and fuel handling being the key elements. Nine out of the 10 candidate fuel rods from Dresden-3 (BWR) were failed, and all the failed rods had leaked water so that the initial mechanism was observed. Examination of clad inner surfaces of the specimens from failed and unfailed rods showed fuel deposits of widely varying appearance. The deposits were found to contain uranium, cesium, and tellurium. Transmission electron microscopy of clad specimens showed evidence of microscopic strain. Metallographic examination of fuel pellets from the peak transient power location showed extensive grain boundary separation and axial movement of the fuel indicative of rapid release of fission products. Examination of Oskarshamn clad specimens did not show any stress corrosion crack (SCC) type defects. The defects found in the examinations appear to be related to secondary hydriding. The clad inner surface of the Oskarshamn specimens also showed uranium-rich deposits of varying features

  17. Effects of fuel relocation on reflood in a partially-blocked rod bundle

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Byoung Jae [School of Mechanical Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 34134 (Korea, Republic of); Kim, Jongrok; Kim, Kihwan; Bae, Sung Won [Thermal-Hydraulic Safety Research Division, Korea Atomic Energy Research Division, 111 Daedeok-daero, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Moon, Sang-Ki, E-mail: skmoon@kaeri.re.kr [Thermal-Hydraulic Safety Research Division, Korea Atomic Energy Research Division, 111 Daedeok-daero, Yuseong-gu, Daejeon 34057 (Korea, Republic of)

    2017-02-15

    Ballooning of the fuel rods has been an important issue, since it can influence the coolability of the rod bundle in a large-break loss-of-coolant accident (LBLOCA). Numerous past studies have investigated the effect of blockage geometry on the heat transfer in a partially blocked rod bundle. However, they did not consider the occurrence of fuel relocation and the corresponding effect on two-phase heat transfer. Some fragmented fuel particles located above the ballooned region may drop into the enlarged volume of the balloon. Accordingly, the fuel relocation brings in a local power increase in the ballooned region. The present study’s objective is to investigate the effect of the fuel relocation on the reflood under a LBLOCA condition. Toward this end, experiments were performed in a 5 × 5 partially-blocked rod bundle. Two power profiles were tested: one is a typical cosine shape and the other is the modified shape considering the effect of the fuel relocation. For a typical power shape, the peak temperature in the ballooned rods was lower than that in the intact rods. On the other hand, for the modified power shape, the peak temperature in the ballooned rods was higher than that in the intact rods. Numerical simulations were also performed using the MARS code. The tendencies of the peak clad temperatures were well predicted.

  18. Steady-state, local temperature fields with turbulent sodium flow in nominal and disturbed bundle geometries with spacer grids

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.; Kolodziej, M.

    1980-12-01

    The operating reliability of nuclear reactors calls for a reliable strength analysis of the highly loaded core elements, one of its prerequisites being the reliable determination of the three-dimensional velocity and temperature fields. To verify thermohydraulics computer programs, extensive local temperature measurements in the rod claddings of the critical bundle zone were performed on a heated 19-rod bundle model with sodium flow and provided with spacer grids (P/D = 1.30; W/D = 1.19). These are the essential results obtained: Outside the spacer grids the azimuthal temperature variations of the side and corner rods are greater by approximately the factor 10 in the bundle geometry under consideration as compared to rods in the central bundle zone. The spacer grids investigated give rise to great local temperature peaks and correspondingly great temperature gradients in the axial and azimuthal directions immediately around the support points. Continuous reduction of a subchannel by rod bowing results in substantial rises of temperature which, however, are limited to the adjacent cladding tube zones. (orig.) [de

  19. Fuel rod behavior of a PWR during load following

    International Nuclear Information System (INIS)

    Perrotta, J.A.; Andrade, G.G. de

    1982-01-01

    The behavior of a PWR fuel rod when operating in normal power cycles, excluding in case of accidents, is analysed. A computer code, that makes the mechanical analysis of the cladding using the finite element method was developed. The ramps and power cycles were simulated suposing the existence of cracks in pellets when the cladding-pellet interaction are done. As a result, an operation procedure of the fuel rod in power cycle is recommended. (E.G.) [pt

  20. Examination of stainless steel-clad Connecticut Yankee fuel assembly S004 after storage in borated water

    International Nuclear Information System (INIS)

    Langstaff, D.C.; Bailey, W.J.; Johnson, A.B. Jr.; Landow, M.P.; Pasupathi, V.; Klingensmith, R.W.

    1982-09-01

    A Connecticut Yankee fuel assembly (S004) was tested nondestructively and destructively. It was concluded that no obvious degradation of the 304L stainless steel-clad spent fuel from assembly S004 occurred during 5 y of storage in borated water. Furthermore, no obvious degradation due to the pool environment occurred on 304 stainless steel-clad rods in assemblies H07 and G11, which were stored for shorter periods but contained operationally induced cladding defects. The seam welds in the cladding on fuel rods from assembly S004, H07, and G11 were similar in that they showed a wrought microstructure with grains noticeably smaller than those in the cladding base metal. The end cap welds showed a dendritically cored structure, typical of rapidly quenched austenitic weld metal. Some intergranular melting may have occurred in the heat-affected zone (HAZ) in the cladding adjacent to the end cap welds in rods from assemblies S004 and H07. However, the weld areas did not show evidence of corrosion-induced degradation

  1. Elevated temperature creep behavior of Inconel alloy 625

    International Nuclear Information System (INIS)

    Purohit, A.; Burke, W.F.

    1984-07-01

    Inconel 625 in the solution-annealed condition has been selected as the clad material for the fuel and control rod housing assemblies of the Upgraded Transient Reactor Test Facility (TREAT Upgrade or TU). The clad is expected to be subjected to temperatures up to about 1100 0 C. Creep behavior for the temperature range of 800 0 C to 1100 0 C of Inconel alloy 625, in four distinct heat treated conditions, was experimentally evaluated

  2. Influence of manufacturing process on the in-reactor creep anisotropy of stress-relieved Zircaloy-2 cladding

    International Nuclear Information System (INIS)

    Shann, S.H.; Van Swam, L.F.

    1995-01-01

    A procedure to determine the axial/radial and circumferential/radial contractile strain ratios (the R and P factors respectively in the Backofen-modified von Mises-Hill yield criterion) from post-irradiation dimensional measurements of Zircaloy-2 cladding of BWR fuel rods, tie rods and water rods was developed and has been described previously (S.H. Shann and L.F. van Swam, Creep anisotropy of Zircaloy-2 cladding during irradiation, Trans. SMiRT-11, Vol. C, 1991). The present study employs the procedure to determine the anisotropy factors R and P for textured cold-worked stress-relieved (CWSR) Zircaloy-2 cladding fabricated by various manufacturing processes. The analysis indicates that the cladding manufacturing process can have a pronounced effect on the anisotropy of irradiation-induced creep. Cladding types with identical yield and ultimate tensile strengths but fabricated by different manufacturing processes have different values of R and P during in-reactor creep. ((orig.))

  3. High burnup fuel onset conditions in dry storage. Prediction of EOL rod internal pressure

    Energy Technology Data Exchange (ETDEWEB)

    Feria, F.; Herranz, L.E.

    2015-07-01

    During dry storage, cladding resistance to failure can be affected by several degrading mechanisms like creep or hydrides radial reorientation. The driving force of these effects is the stress at which the cladding is submitted. The maximum stress in the cladding is determined by the end-of-reactor-life (EOL) rod internal pressure, PEOL, at the maximum temperature attained during dry storage. Thus, PEOL sets the initial conditions of storage for potential time-dependent changes in the cladding. Based on FRAPCON-3.5 calculations, the aim of this work is to analyse the PEOL of a PWR fuel rod irradiated to burnups greater than 60 GWd/tU, where limited information is available. In order to be conservative, demanding irradiation histories have been used with a peak linear power of 44 kW/m. FRAPCON-3.5 results show an increasing exponential trend of PEOL with burnup, from which a simple correlation has been derived. The comparison with experimental data found in the literature confirms the enveloping nature of the predicted curve. Based on that, a conservative prediction of cladding stress in dry storage has been obtained. The comparison with a critical stress threshold related to hydrides embrittlement seems to point out that this issue should not be a concern at burnups below 65 GWd/tU. (Author)

  4. Experimental determination of local heat flux variation in an electrically heated BR-2 rod

    International Nuclear Information System (INIS)

    Meyer, L.; Merschroth, F.

    1977-08-01

    The installation of thermocouples within the cladding of an electrically heated BR-2 rod might cause local variations of heat flux. In order to detect a resulting temperature variation at the outer surface, experiments with a single electrically heated rod with heat fluxes up to 30.80 W/cm 2 and heat transfer coefficients up to 1000 W/m 2 K by forced convection in air were conducted. The surface temperatures were measured with an optical pyrometer. The experiment showed about 0.6% variation in the surface temperature. An analysis with the TAC2D-code shows that local variation in the heat flux under these conditions is less than 1.2%. (orig.) [de

  5. An integrated approach to selecting materials for fuel cladding in advanced high-temperature reactors

    Energy Technology Data Exchange (ETDEWEB)

    Rangacharyulu, C., E-mail: chary.r@usask.ca [Univ. of Saskatchewan, Saskatoon, SK (Canada); Guzonas, D.A.; Pencer, J.; Nava-Dominguez, A.; Leung, L.K.H. [Atomic Energy of Canada Limited, Chalk River, ON (Canada)

    2014-07-01

    An integrated approach has been developed for selection of fuel cladding materials for advanced high-temperature reactors. Reactor physics, thermalhydraulic and material analyses are being integrated in a systematic study comparing various candidate fuel-cladding alloys. The analyses established the axial and radial neutron fluxes, power distributions, axial and radial temperature distributions, rates of defect formation and helium production using AECL analytical toolsets and experimentally measured corrosion rates to optimize the material composition for fuel cladding. The project has just been initiated at University of Saskatchewan. Some preliminary results of the analyses are presented together with the path forward for the project. (author)

  6. Development of thermocouple re-instrumentation technique for irradiated fuel rod. Techniques for making center hole into UO2 pellets and thermocouple re-instrumentation to fuel rod

    International Nuclear Information System (INIS)

    Shimizu, Michio; Saito, Junichi; Oshima, Kunio

    1995-07-01

    The information on FP gas pressure and centerline temperature of fuel pellets during power transient is important to study the pellet clad interaction (PCI) mechanism of high burnup LWR fuel rods. At the Department of JMTR, a re-instrumentation technique of FP gas pressure gage for an irradiated fuel rod was developed in 1990. Furthermore, a thermocouple re-instrumentation technique was successfully developed in 1994. Two steps were taken to carry out the development program of the thermocouple re-instrumentation technique. In the first step, a drilling technique was developed for making a center hole of the irradiated fuel pellets. Various drilling tests were carried out using dummy of fuel rods consisted of Ba 2 FeO 3 pellets and Zry-2 cladding. On this work it is important to keep the pellets just the state cracked at a power reactor. In these tests, the technique to fix the pellets by frozen CO 2 was used during the drilling work. Also, diamond drills were used to make the center hole. These tests were completed successfully. A center hole, 54mm depth and 2.5mm diameter, was realized by these methods. The second step of this program is the in-pile demonstration test on an irradiated fuel rod instrumented dually a thermocouple and FP gas pressure gage. The demonstration test was carried out at the JMTR in 1995. (author)

  7. The Testing of Fuel Rod Models with Zr1Nb Alloy Cladding in Water Vapor at Temperature of Hypothetical Accident Situation in WWER-1000 Type Reactors

    International Nuclear Information System (INIS)

    Krasnorutsky, V.S.; Petel'guzov, I.A.; Gritsina, V.M.; Rodak, A.G.; Belash, N.N.; Yakovlev, V.K.

    2006-01-01

    In the article happen to results of testing the fuel rod models, their welded joints, changing the mechanical characteristics of shells of models from experimental parties of pipes from Zr1Nb alloy (Zr+1 mass%Nb) at heating of models, pervaded helium before pressures, using in earned one's living fuel rods (2,2 MPa), before the temperature 770 degree C and above occurs an overblown fuels, but at temperature 820...830 degree C shells can be broken at the expense of pressure of warming gas. Swept away reduction plasticity and embrittlement shells after the heating under temperature of 900...1200 degree C and cooling before room temperature pipes-shells from Zr1Nb alloy and from the staff alloy E110

  8. Apparatus for inspecting a irradiated nuclear fuel rod

    International Nuclear Information System (INIS)

    Saura, Hideaki; Yonemura, Eizo.

    1975-01-01

    Object: To increase safety and inspection efficiency by operating irradiated fuel rods, which are accommodated in a water-filled pool after being taken out from the reactor. Structure: When making inspection of irradiated fuel rods, particularly the cladding tube thereof, a fuel box which stores irradiated fuel rods in a water pool is secured to a securement mechanism with slime removal apparatus and inspection apparatus on either side capable of being vertically moved, and it is then stopped at a water depth of about 2 meters. When the lid of the box is opened, irradiated fuel rods are taken out with gripping means and then secured together with the gripping means to an operation base provided on the outside of the pool. Thereafter, the box is lowered by operating pedals on the operation base to completely pull out the irradiated fuel rods from the box, and the irradiated fuel rods are then horizontally moved and then held in a suspended state. Next a slime removal apparatus in raised by operating pedals and an inspection element assembly are progressively raised for inspection of the state of the cladding tube of each fuel rod after removal of slime therefrom. (Nakamura, S.)

  9. FRAPCON analysis of cladding performance during dry storage operations

    Directory of Open Access Journals (Sweden)

    David J. Richmond

    2018-03-01

    Full Text Available There is an increasing need in the United States and around the world to move used nuclear fuel from wet storage in fuel pools to dry storage in casks stored at independent spent fuel storage installations or interim storage sites. Under normal conditions, the Nuclear Regulatory Commission limits cladding temperature to 400°C for high-burnup (>45 GWd/mtU fuel, with higher temperatures allowed for low-burnup fuel. An analysis was conducted with FRAPCON-4.0 on three modern fuel designs with three representative used nuclear fuel storage temperature profiles that peaked at 400°C. Results were representative of the majority of US light water reactor fuel. They conservatively showed that hoop stress remains below 90 MPa at the licensing temperature limit. Results also show that the limiting case for hoop stress may not be at the highest rod internal pressure in all cases but will be related to the axial temperature and oxidation profiles of the rods at the end of life and in storage. Keywords: Dry Storage, FRAPCON, Fuel Performance, Radial Hydride Reorientation, Vacuum Drying

  10. Results of calculation of WWER-440 fuel rods (Kol`skaya-3 NPP) at high burnup

    Energy Technology Data Exchange (ETDEWEB)

    Scheglov, A; Proselkov, V [Russian Research Centre Kurchatov Inst., Moscow (Russian Federation); Panin, M; Pitkin, Yu [Kol` skaya NPP, (Russian Federation); Tzibulya, V [AO Mashinostroitelnij Zavod Electrostal (Russian Federation)

    1994-12-31

    Thermal-physical characteristics of fuel rods of two fuel assemblies which were operated within 5 - 8 and 5 - 9 core fuel loadings of the Unit 3 of the Kol`skaya NPP are calculated. They have achieved deep burnup during 4-year (> 46 Mwd/kg U) and 5-year (> 48 Mwd/kg U) fuel cycle. Fuel assemblies have been unloaded off the reactor and subjected to a post-irradiation testing. PIN-mod2 code originally designed for modelling of WWER fuel rod behaviour in a quasi-steady-state operation is used. The average fuel rod in the fuel assembly and the fuel rod with maximum burnup are selected. The preliminary comparison of the calculation results with those of the post-irradiation examination shows a satisfactory agreement. On the basis of the results obtained in the post-irradiation experiments an improvement of the model for calculation of fission gas release and creep of the cladding is planned. The results of the analysis performed indicate that the fuel rod completely preserves its working ability; fuel temperature does not exceed 1300{sup o} C; fission gas release does not exceed 4%; maximum gas pressure inside the cladding at the end of campaign does not exceed 2 MPa. 2 tabs., 11 figs., 5 refs.

  11. Fuel rod quenching with oxidation and precursory cooling

    International Nuclear Information System (INIS)

    Davidi, A.; Elias, E.; Olek, S.

    1999-01-01

    During a loss-of-coolant-accident in LWR fuel rods may be temporarily exposed thus reaching high temperature levels. The injection of cold water into the core, while providing the necessary cooling to prevent melting may also generate steam inducing exothermal oxidation of the cladding. A number of high temperature quenching experiments [I] have demonstrated that during the early phase of the quenching process, the rate of hydrogen generation increased markedly and the surface temperatures rose rapidly. These effects are believed to result from thermal stresses breaking up the oxide layer on the zircalloy cladding, thus exposing the inner surface to oxidizing atmosphere. Steam reacts exothermally with the metallic components of the newly formed surface causing temporarily local temperature escalation. The main objective of this study is to develop and assess a one-dimensional time-dependent rewetting model to address the problem of quenching of hot surfaces undergoing exothermic oxidation reactions. Addressing a time-dependent problem is an important aspect of the work since it is believed that the progression of a quench-front along a hot oxidizing surface is an unsteady process. Several studies dealing with time-dependent rewetting problems have been published, e.g. [2]-[5], but none considers oxidation reactions downstream of the quench-front. The main difficulty in solving time-dependent rewetting problems stems from the fact that either the quench-front velocity or the quench-front positions constitute a time-dependent eigenvalue of the problem. The model is applied to describe the interrelated processes of cooling and exothermic steam-metal reactions at the vapor zirconium-cladding interface during quenching of degraded fuel rods. A constant heat transfer coefficient is assumed upstream of the quenching front whereas the combined effect of oxidation and post dry-out cooling is described by prescribing a heat flux distribution of general form downstream. The

  12. First interim examination of defected BWR and PWR rods tested in unlimited air at 2290C

    International Nuclear Information System (INIS)

    Einziger, R.E.; Cook, J.A.

    1983-01-01

    A five-year whole rod test was initiated to investigate the long-term stability of spent fuel rods under a variety of possible dry storage conditions. Both PWR and BWR rods were included in the test. The first interim examination was conducted after three months of testing to determine if there was any degradation in those defected rods stored in an unlimited air atmosphere. Visual observations, diametral measurements and radiographic smears were used to assess the degree of cladding deformation and particulate dispersal. The PWR rod showed no measurable change from the pre-test condition. The two original artificial defects had not changed in appearance and there was no diametral growth of the cladding. One of the defects in BWR rod showed significant deformation. There was approximately 10% cladding strain at the defect site and a small axial crack had formed. The fuel in the defect did not appear to be friable. The second defect showed no visible change and no cladding strain. Following examination, the test was continued at 230 0 C. Another interim examination is planned during the summer of 1983. This paper discusses the details and meaning of the data from the first interim examination

  13. Transient fuel rod behavior prediction with RODEX-3/SIERRA

    Energy Technology Data Exchange (ETDEWEB)

    Billaux, M R; Shann, S H; Swam, L.F. Van [Siemens Power Corp., Richland, WA (United States)

    1997-08-01

    This paper discusses some aspects of the fuel performance code SIERRA (SIEmens Rod Response Analysis). SIERRA, the latest version of the code RODEX-3, has been developed to improve the fuel performance prediction capabilities of the code, both at high burnup and during transient reactor conditions. The paper emphasizes the importance of the mechanical models of the cracked pellet and of the cladding, in the prediction of the transient response of the fuel rod to power changes. These models are discussed in detail. Other aspects of the modelling of high burnup effects are also presented, in particular the modelling of the rim effect and the way it affects the fuel temperature. (author). 12 refs, 5 figs.

  14. Transient fuel rod behavior prediction with RODEX-3/SIERRA

    International Nuclear Information System (INIS)

    Billaux, M.R.; Shann, S.H.; Swam, L.F. Van

    1997-01-01

    This paper discusses some aspects of the fuel performance code SIERRA (SIEmens Rod Response Analysis). SIERRA, the latest version of the code RODEX-3, has been developed to improve the fuel performance prediction capabilities of the code, both at high burnup and during transient reactor conditions. The paper emphasizes the importance of the mechanical models of the cracked pellet and of the cladding, in the prediction of the transient response of the fuel rod to power changes. These models are discussed in detail. Other aspects of the modelling of high burnup effects are also presented, in particular the modelling of the rim effect and the way it affects the fuel temperature. (author). 12 refs, 5 figs

  15. Peaking cladding temperature and break equivalent size of intermediate break loss of coolant accident

    International Nuclear Information System (INIS)

    Luo Bangqi

    2012-01-01

    The analysis results of intermediate break loss of coolant accident for the nuclear power plant of million kw level showed to be as following: (1) At the begin of life, the break occur simultaneity reactor shutdown with L(X)P. it's equivalent break size and peaking cladding temperature is respectively 20 cm and 849℃. (2) At the begin of life, the break occur simultaneity reactor shutdown without loop. the reactor coolant pumps will be stop after reactor shutdown 10 minutes, it's equivalent break size and peaking cladding temperature is respectively 10.5 cm and 921℃. (3) At the bur up of 31 GWd/t(EOC1). the break occur simultaneity reactor shutdown without loop, the reactor coolant pumps will be stop after reactor shutdown 20 minutes, it's equivalent break size and peaking cladding temperature is respectively 8 cm and 1145℃. The above analysis results showed that the peaking cladding temperature of intermediate break loss of coolant accident is not only related with the break equivalent size and core bur up, and is closely related with the stop time of coolant pumps because the coolant pumps would drive the coolant from safety system to produce the seal loop in break loop and affect the core coolant flow, results in the fuel cladding temperature increasing or damaging. Therefore, the break spectrum, burn up spectrum, the stop time of coolant pumps and operator action time will need to detail analysis and provide appropriate operating procedure, otherwise the peaking cladding temperature will exceed 1204℃ and threaten the safety of the reactor core when the intermediate break loss of coolant accident occur in some break equivalent size, burn up, stop pumps time and operator action not appropriate. The pressurizer pressure low signal simultaneity containment pressure higher signal were used as the operator manual close the signal of reactor coolant pumps after reactor shutdown of 20 minutes. have successful solved the operator intervention time from 10 minutes

  16. Rupture behaviour of nuclear fuel cladding during loss-of-coolant accident

    Energy Technology Data Exchange (ETDEWEB)

    Suman, Siddharth [Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna 801 103 (India); Khan, Mohd Kaleem, E-mail: mkkhan@iitp.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna 801 103 (India); Pathak, Manabendra [Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna 801 103 (India); Singh, R.N.; Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

    2016-10-15

    Highlights: • Modelling of nuclear fuel cladding during loss-of-coolant accident transient. • Phase transformation, corrosion, and creep combined to evaluate burst criterion. • Effect of oxygen concentration on burst stress and burst strain. • Effect of heating rate, internal pressure fluctuation, shear modulus incorporated. - Abstract: A burst criterion model accounting the simultaneous phenomena of corrosion, solute-strengthening effect of oxygen, oxygen concentration based non-isothermal phase transformation, and thermal creep has been developed to predict the rupture behaviour of zircaloy-4 nuclear fuel cladding during the loss-of-coolant accident transients. The present burst criterion model has been validated using experimental data obtained from single-rod transient burst tests performed in steam environment. The predictions are in good agreement with the experimental results. A detailed computational analysis has been performed to assess the role of different parameters in the rupture of zircaloy cladding during loss-of-coolant accidents. This model reveals that at low temperatures, lower heating rates produce higher burst strains as oxidation effect is nominal. For high temperatures, the lower heating rates produce less burst strains, whereas higher heating rates yield greater burst strains.

  17. Release of fission products and post-pile creep behaviour of irradiated fuel rods stored under dry conditions

    International Nuclear Information System (INIS)

    Kaspar, G.; Peehs, M.; Bokelmann, R.; Jorde, D.; Schoenfeld, H.; Haas, W.; Bleier, A.; Rutsch, F.

    1985-06-01

    The release of moisture and fission products (Kr-85, H-3 and I-129) under dry storage conditions has been examined on six fuel rods which have become defective in the reactor. During the examinations, inert conditions prevailed and limited air inlet was allowed temporarily. The storage temperature was 400 0 C. The residual moisture content of the fuel rods was approx. 5 g. At the beginning of the test, the total moisture content and 0,05% (max.) of the fission gas inventory were released. Under inert conditions, fission gas was not released during a prolonged period of time. Under oxidizing conditions, however, fission gas was released in the course of UO 2 oxidation. Post-pile creep of Zircaloy cladding tubes was measured at temperatures between 350 and 395 0 C and interval gauge pressures between 69 and 110 bar. The creep curves indicate that the irradiated cladding tube specimens still bear internal residual stresses which contribute through their relaxation to the post-pile creep. (orig.) [de

  18. A Study on the Structural Integrity Issues of a Dual-Cooled Fuel Rod

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyung-Kyu; Lee, Kang-Hee; Lee, Young-Ho; Yoon, Kyung-Ho; Kim, Jae-Yong; Song, Kun-Woo [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong Daejeon 305-353 (Korea, Republic of)

    2009-06-15

    A dual-cooled fuel rod has an internal coolant flow passage in addition to the external one. A remarkable power up-rate can be achieved due to the increased surface area, which may draw great interests from the fuel researchers, designers and vendors. However, it requires effective resolution to the difficult technical issues when a fuel assembly is to be realized. It becomes much more difficult if a tough boundary condition needs to be satisfied such as a compatibility with the existing reactor internal structures. This kind of challenge is tackled through a national R and D project in Korea: to develop the structural components of a dual-cooled fuel that should be compatible with the current OPR 1000 (Korea Standard Nuclear Power Plant) internal structures. Fuel rod supporting structures, top and bottom end pieces and guide tubes are the components. Besides, the fuel rod components have to be developed as well since the fuel rod's geometry becomes much different from the conventional rod's one. The dimension change may well affect the above mentioned structural components. As a part of the work, structural integrity of the components of a dual-cooled fuel rod is studied in this paper. The investigated topics are: i) the thickness determination of a cladding tube (especially outer tube of a large diameter), ii) vibration issue of an inner cladding tube, iii) design concern of plenum spring and spacer. The cladding thickness issue arises due to the increased outside diameter of a fuel rod, which is caused by an internal flow passage formation. Among the criteria for the thickness determination, an elastic buckling criteria was focused on. Theoretical background for the well-known formula (such as a stability problem) was revisited. Verification tests were carried out independently with using a cladding tube of PHWR fuel rod. Results showed that the formula was not conservative to apply for the cladding thickness determination. Minimum thickness for the

  19. Power-Cooling-Mismatch Test Series. Test PCM-2: postirradiation examination

    International Nuclear Information System (INIS)

    Seiffert, S.L.

    1977-03-01

    The report describes the results of the postirradiation examination of four 0.91-m long pressurized water reactor (PWR) type, UO 2 -fueled zircaloy-clad fuel rods tested in an in-pile experimental investigation of pre- and post-departure from nucleate boiling (DNB) behavior of previously unirradiated fuel rods. None of the four fuel rods tested failed during testing or during reactor shut down. Visual and metallographic examination of the individual fuel rods indicated that the length of the high temperature zone of film boiling varied from rod to rod. Two of the four fuel rods showed evidence of damage by film boiling, characterized by oxide spalling and cladding collapse. Metallographic examination of these fuel rods showed internal cladding oxidation resulting from fuel-cladding reaction. Cladding embrittlement by oxidation is evaluated. A comparison of the cladding surface temperatures estimated metallographically for the separate fuel rods with cladding surface temperatures measured during testing and calculated from the Fuel Rod Analysis Program-Transient (FRAP-T) computer code is included

  20. Development of nuclear fuel rod inspection technique using ultrasonic resonance phenomenon

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Myung Sun; Lee, Jong Po; Ju, Young Sang [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-11-01

    Acoustic resonance scattering from a nuclear fuel rod in water is analyzed. A new model for the background which is attributed to the interference of reflected wave and diffracted wave is found and here named {sup t}he inherent background{sup .} The resonance spectrum of a fuel rod is obtained by subtracting the inherent background from the scattered pressure. And also analyzed are the effect of material damping of cladding tube and pellet on the resonance spectrum of a fuel rod. The propagation characteristics of circumferential waves which cause the resonances of cladding tube is produced and the appropriate resonance modes for the application to the inspection of assembled fuel rods are selected. The resonance modes are experimentally measured for pre- and post-irradiated fuel rods and the validation of the fuel rod inspection using ultrasonic resonance phenomenon is examined. And thin ultrasonic sensors accessible into the narrow interval (about 2-3mm) between assembled fuel rods are designed and manufactured. 14 refs. (Author).

  1. Analysis of photonic band gaps in two-dimensional photonic crystals with rods covered by a thin interfacial layer

    International Nuclear Information System (INIS)

    Trifonov, T.; Marsal, L.F.; Pallares, J.; Rodriguez, A.; Alcubilla, R.

    2004-01-01

    We investigate different aspects of the absolute photonic band gap (PBG) formation in two-dimensional photonic structures consisting of rods covered with a thin dielectric film. Specifically, triangular and honeycomb lattices in both complementary arrangements, i.e., air rods drilled in silicon matrix and silicon rods in air, are studied. We consider that the rods are formed of a dielectric core (silicon or air) surrounded by a cladding layer of silicon dioxide (SiO 2 ), silicon nitride (Si 3 N 4 ), or germanium (Ge). Such photonic lattices present absolute photonic band gaps, and we study the evolution of these gaps as functions of the cladding material and thickness. Our results show that in the case of air rods in dielectric media the existence of dielectric cladding reduces the absolute gap width and may cause complete closure of the gap if thick layers are considered. For the case of dielectric rods in air, however, the existence of a cladding layer can be advantageous and larger absolute PBG's can be achieved

  2. Utilization of carbon/carbon composites in nuclear simulation fuel rods

    International Nuclear Information System (INIS)

    Polidoro, H.A.; Otani, S.; Rezende, M.C.; Ferreira, S.R.; Otani, C.

    1988-01-01

    Thermo-hydraulic problems, in nuclear plants are normally analysed by using electrically heated rods. Carbon/carbon composites were used to make heating elements for testing by indirect heating up to a heat flux of 100 W/cm 2 . It is easy to verify that this value can be exceed if the choice of the complementary materials for insulator and cladding were improved. The swaging process used to reduce the cladding diameter prevented the fabrication of graphite heater rods. (author) [pt

  3. Results of the Gallium-Clad Phase 3 and Phase 4 tasks (canceled prior to completion)

    International Nuclear Information System (INIS)

    Morris, R.N.

    1998-08-01

    This report summarizes the results of the Gallium-Clad interactions Phase 3 and 4 tasks. Both tasks were to involve examining the out-of-pile stability of residual gallium in short fuel rods with an imposed thermal gradient. The thermal environment was to be created by an electrical heater in the center of the fuel rod and coolant flow on the rod outer cladding. Both tasks were canceled due to difficulties with fuel pellet fabrication, delays in the preparation of the test apparatus, and changes in the Fissile Materials Disposition program budget

  4. MABEL-2: a code to analyse cladding deformation in a loss-of-coolant accident: status February 1980

    International Nuclear Information System (INIS)

    Gittus, J.H.; Haste, T.J.; Bowring, R.W.; Cooper, C.A.

    1980-02-01

    MABEL-2 calculates the deformation of a single fuel rod. This rod is surrounded by 8 other rods on a square lattice whose behaviour is specified via Input Data options. A 2-D (r,theta) conduction model is used for the fuel rod, the cladding creep is calculated from the CANSWEL-2 model and the feedback effect of clad strain on heat transfer to the coolant is obtained from subchannel analysis of the coolant passages surrounding the rod. The coding of the first version of MABEL-2 has been completed except for work to optimise the iteration convergence, minimise the running time and generally tidy up the coding. (author)

  5. Analysis of irradiation temperature in fuel rods of OGL-1 fuel assembly

    International Nuclear Information System (INIS)

    Fukuda, Kousaku; Kobayashi, Fumiaki; Minato, Kazuo; Ikawa, Katsuichi; Iwamoto, Kazumi

    1984-10-01

    Irradiation temperature in the fuel rods of 5th OGL-1 fuel assembly was analysed by the system composed by STPDSP2 and TRUMP codes. As the measured input-data, following parameters were allowed for; circumferential heating distribution around the fuel rod, which was measured in the JMTR critical assembly, axial heating distribution through the fuel rod, ratio of peak heatings of three fuel rods, and pre- and post-irradiation outer radii of the fuel compacts and inner radii of the graphite sleeves, which had been measured in PIE of the 5th OGL-1 fuel assembly. In computation the axial distributions of helium coolant temperature through the fuel rod and the heating value of each fuel rod were, firstly, calculated as input data for TRUMP. The TRUMP calculation yielded the temperatures which were fitted in those measured by all of the thermo-couples installed in the fuel rods, by adjusting only the value of the surface heat transfer coefficient, and consequently, the temperatures in all portions of the fuel rod were obtained. The apparent heat transfer coefficient changed to 60% of the initial values in the middle period of irradiation. For this reduction it was deduced that shoot had covered the surface of the fuel rod during irradiation, which was confirmed in PIE. Beside it, several things were found in this analysis. (author)

  6. LOCA testing of high burnup PWR fuel in the HBWR. Additional PIE on the cladding of the segment 650-5

    Energy Technology Data Exchange (ETDEWEB)

    Oberlaender, B.C.; Espeland, M.; Jenssen, H.K.

    2008-07-01

    IFA-650.5, a test with pre-irradiated fuel in the Halden Project LOCA test series, was conducted on October 23rd, 2006. The fuel rod had been used in a commercial PWR and had a high burnup, 83 MWd/kgU. Experimental arrangements of the fifth test were similar to the preceding LOCA tests. The peak cladding temperature (PCT) level was higher than in the third and fourth tests, 1050 C. A peak temperature close to the target was achieved and cladding burst occurred at approx. 750 C. Within the joint programme framework of the Halden Project PIE was done, consisting of gamma scanning, visual inspection, neutron-radiography, hydrogen analysis and metallography / ceramography. An additional extensive PIE including metallography, hydrogen analysis, and hardness measurements of cross-sections at seven axial elevations was done. It was completed to study the high burnup and LOCA induced effects on the Zr-4 cladding, namely the migration of oxygen into the cladding from the inside surface, the cladding distension, and the burst (author)(tk)

  7. Improving Accident Tolerance of Nuclear Fuel with Coated Mo-alloy Cladding

    Directory of Open Access Journals (Sweden)

    Bo Cheng

    2016-02-01

    Full Text Available In severe loss of coolant accidents (LOCA, similar to those experienced at Fukushima Daiichi and Three Mile Island Unit 1, the zirconium alloy fuel cladding materials are rapidly heated due to nuclear decay heating and rapid exothermic oxidation of zirconium with steam. This heating causes the cladding to rapidly react with steam, lose strength, burst or collapse, and generate large quantities of hydrogen gas. Although maintaining core cooling remains the highest priority in accident management, an accident tolerant fuel (ATF design may extend coping and recovery time for operators to restore emergency power, and cooling, and achieve safe shutdown. An ATF is required to possess high resistance to steam oxidation to reduce hydrogen generation and sufficient mechanical strength to maintain fuel rod integrity and core coolability. The initiative undertaken by Electric Power Research Institute (EPRI is to demonstrate the feasibility of developing an ATF cladding with capability to maintain its integrity in 1,200–1,500°C steam for at least 24 hours. This ATF cladding utilizes thin-walled Mo-alloys coated with oxidation-resistant surface layers. The basic design consists of a thin-walled Mo alloy structural tube with a metallurgically bonded, oxidation-resistant outer layer. Two options are being investigated: a commercially available iron, chromium, and aluminum alloy with excellent high temperature oxidation resistance, and a Zr alloy with demonstrated corrosion resistance. As these composite claddings will incorporate either no Zr, or thin Zr outer layers, hydrogen generation under severe LOCA conditions will be greatly reduced. Key technical challenges and uncertainties specific to Mo alloy fuel cladding include: economic core design, industrial scale fabricability, radiation embrittlement, and corrosion and oxidation resistance during normal operation, transients, and severe accidents. Progress in each aspect has been made and key results are

  8. Gray rod for a nuclear reactor

    International Nuclear Information System (INIS)

    Francis, T.A.; Cerni, Samuel.

    1986-01-01

    The invention relates to an improved gray rod for insertion in a nuclear fuel assembly having an array of fuel rods. The gray rod includes a thin-walled cladding tube a first longitudinal section of which is positioned within, and a second longitudinal section of which is positioned essentially without, the array of fuel rods when the gray rod is inserted in the fuel assembly. The first longitudinal section defines a pellet-receiving space having detained therein a stack of annular pellets with an outer diameter sufficient to lend radial support to the wall of the first longitudinal tube section. The second longitudinal section defines a hollow space devoid of pellets and having means to resist radial collapse under external pressure. This means may be a partially compressed spiral spring which serves the dual purpose of retaining the stack of pellets in the pellet-receiving space and of lending radial support to the wall of the second longitudinal tube section or it may be holes through the wall to allow pressure equalisation. The cladding tube is composed of stainless-steel material having a low neutron-capture cross-section, and the annular pellets preferably being composed of Zircaloy or Zirconia material. (author)

  9. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  10. Sturdy on Orbital TIG Welding Properties for Nuclear Fuel Test Rod

    International Nuclear Information System (INIS)

    Joung, Changyoung; Hong, Jintae; Kim, Kahye; Huh, Sungho

    2014-01-01

    We developed a precision TIG welding system that is able to weld the seam between end-caps and a fuel cladding tube for the nuclear fuel test rod and rig. This system can be mainly classified into an orbital TIG welder (AMI, M-207A) and a pressure chamber. The orbital TIG welder can be independently used, and it consists of a power supply unit, a microprocessor, water cooling unit, a gas supply unit and an orbital weld head. In this welder, the power supply unit mainly supplies GTAW power for a welding specimen and controls an arc starting of high frequency, supping of purge gas, arc rotation through the orbital TIG welding head, and automatic timing functions. In addition, the pressure chamber is used to make the welded surface of the cladding specimen clean with the inert gas filled inside the chamber. To precisely weld the cladding tube, a welding process needs to establish a schedule program for an orbital TIG welding. Therefore, the weld tests were performed on a cladding tube and dummy rods under various conditions. This paper describes not only test results on parameters of the purge gas flow rates and the chamber gas pressures for the orbital TIG welding, but also test results on the program establishment of an orbital TIG welding system to weld the fuel test rods. Various welding tests were performed to develop the orbital TIG welding techniques for the nuclear fuel test rod. The width of HAZ of a cladding specimen welded with the identical power during an orbital TIG welding cycle was continuously increased from a welded start-point to a weld end-point because of heat accumulation. The welding effect of the PGFR and CGP shows a relatively large difference for FSS and LSS. Each hole on the cladding specimens was formed in the 1bar CGP with the 20L/min PGFR but not made in the case of the PGFR of 10L/min in the CGP of 2bar. The optimum schedule program of the orbital TIG welding system to weld the nuclear fuel test rod was established through the program

  11. Sturdy on Orbital TIG Welding Properties for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Changyoung; Hong, Jintae; Kim, Kahye; Huh, Sungho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    We developed a precision TIG welding system that is able to weld the seam between end-caps and a fuel cladding tube for the nuclear fuel test rod and rig. This system can be mainly classified into an orbital TIG welder (AMI, M-207A) and a pressure chamber. The orbital TIG welder can be independently used, and it consists of a power supply unit, a microprocessor, water cooling unit, a gas supply unit and an orbital weld head. In this welder, the power supply unit mainly supplies GTAW power for a welding specimen and controls an arc starting of high frequency, supping of purge gas, arc rotation through the orbital TIG welding head, and automatic timing functions. In addition, the pressure chamber is used to make the welded surface of the cladding specimen clean with the inert gas filled inside the chamber. To precisely weld the cladding tube, a welding process needs to establish a schedule program for an orbital TIG welding. Therefore, the weld tests were performed on a cladding tube and dummy rods under various conditions. This paper describes not only test results on parameters of the purge gas flow rates and the chamber gas pressures for the orbital TIG welding, but also test results on the program establishment of an orbital TIG welding system to weld the fuel test rods. Various welding tests were performed to develop the orbital TIG welding techniques for the nuclear fuel test rod. The width of HAZ of a cladding specimen welded with the identical power during an orbital TIG welding cycle was continuously increased from a welded start-point to a weld end-point because of heat accumulation. The welding effect of the PGFR and CGP shows a relatively large difference for FSS and LSS. Each hole on the cladding specimens was formed in the 1bar CGP with the 20L/min PGFR but not made in the case of the PGFR of 10L/min in the CGP of 2bar. The optimum schedule program of the orbital TIG welding system to weld the nuclear fuel test rod was established through the program

  12. Experimental studies of resistance fretting-wear of fuel rods for VVER-1000 and TVS-KVADRAT fuel assemblies

    International Nuclear Information System (INIS)

    Makarov, V.; Afanasiev, A.; Egorov, Yu.; Matvienko, I.

    2015-01-01

    The paper covers the results of the studies performed to justify the wear resistance of fuel rods in contact with the spacer grids of TVS VVER-1000 fuel assembly and TVS-KVADRAT square fuel assembly of Russian design for PWR-900 reactor. The presented results of three testing stages comprise: Testing of mockup fuel rods of VVER TVS fuel assembly for fretting wear under the conditions of the water chemistry of VVER reactor; Testing models of different design embodiments of the fuel rods for VVER TVS fuel assembly for fretting wear in still cold water; Testing mockup fuel rods of TVS-KVADRAT square fuel assembly for PWR reactor for frettingwear under the conditions of PWR water chemistry. The effect of structural and operational factors was determined (amplitudes, fuel rod vibration frequencies, values of cladding-to-spacer grid cell gap for the depth of fuel rod cladding wear etc.), an assessment was made of the threshold values of fuel rod vibration parameters, which, if not exceeded, provide the absence of the fuel rod cladding fretting wear in the fuel rod-to spacer grid contact area. Key words: fretting wear, fuel rod, spacer grid, VVER, PWR (author)

  13. Solution to a fuel-and-cladding rewetting model

    International Nuclear Information System (INIS)

    Olek, S.

    1989-06-01

    A solution by the Wiener-Hopf technique is derived for a model for the rewetting of a nuclear fuel rod. The gap between the fuel and the cladding is modelled by an imperfect contact between the two. A constant heat transfer coefficient is assumed on the wet side, whereas the dry side is assumed to be adiabatic. The solution for the rewetting temperature is in the form of an integral whose integrand contains the model parameters, including the rewetting velocity. Numerical results are presented for a large number of these parameters. It is shown that there are such large values of the rewetting temperature and the gap resistance, or such low values of the initial wall temperature, for which the rewetting velocity is unaffected by the fuel properties. (author) l fig., 7 tabs., 17 refs

  14. Simulation of pellet-cladding thermomechanical interaction and fission gas release

    International Nuclear Information System (INIS)

    Denis, A.; Soba, A.

    2001-01-01

    This paper summarizes the present status of a computer code that describes some of the main phenomena occurring in a nuclear fuel element throughout its life. Temperature distribution, thermal expansion, elastic and plastic strains, creep, mechanical interaction between pellet and cladding, fission gas release, swelling and densification are modelized. The code assumes an axi-symmetric rod and hence, cylindrical finite elements are employed for the discretization. Due to the temperature dependence of the thermal conductivity, the heat conduction problem is non-linear. Thermal expansion gives origin to elastic or plastic strains, which adequately describe the bamboo effect. Plasticity renders the stress-strain problem non linear. The fission gas inventory is calculated by means of a diffusion model, which assumes spherical grains and uses a finite element scheme. In order to reduce the calculation time, the rod is divided into five cylindrical rings where the temperature is averaged. In each ring the gas diffusion problem is solved in one grain and the results are then extended to the whole ring. The pressure, increased by the released gas, interacts with the stress field. Densification and swelling due to solid and gaseous fission products are also considered. Experiments, particularly those of the FUMEX series, are simulated with this code. A good agreement is obtained for the fuel center line temperature, the inside rod pressure and the fractional gas release. (author)

  15. A new high temperature deformation model for zircaloy clad ballooning under hypothetical LOCA conditions

    International Nuclear Information System (INIS)

    Brzoska, B.; Cheliotis, G.; Kunick, A.; Senski, G.

    1977-01-01

    Assuming Zircaloy clad ballooning occurs predominantly by thermal activated secondary creep, generally a power law is applied to describe the creep rate analytically. According to Norton the creep rate is taken as a power function of the cladding hoop stress multiplied by a numerical constant which is determined by the cladding structural properties and a Boltzmann factor including the creep activation energy, the gas constant and the cladding temperature respectively. As is well known, the stress exponent is not a constant value in the total range of LOCA stresses, but increases steadily with stress. This difficulty is avoided by introducing into the Norton law a plastic flow-factor including a limiting stress, which was derived by G. Senski using plastic crack models from Dugdale and Irwin. For LOCA applications the limiting stress is identified with the burst stress, which is experimentally determined. A total number of about 280 directly heated KWU burst tests including two types of experiments: (i) controlled temperature transient tests, (ii) creep rupture tests, are used to fit the burst stress of KWU zircaloy tubes simulating the whole range of LOCA temperatur

  16. Modeling of Zircaloy cladding degradation under repository conditions

    International Nuclear Information System (INIS)

    Santanam, L.; Raghavan, S.; Chin, B.A.

    1989-07-01

    Two potential degradation mechanisms, creep and stress corrosion cracking, of Zircaloy cladding during repository storage of spent nuclear fuel have been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. A stress analysis of fuel rods has been performed. Stresses in the outer zirconium oxide layer and the inner Zircaloy tube have been predicted for typical internal pressurization, oxide layer thickness, volume expansion from formation of the oxide layer and thermal expansion coefficients of the cladding and oxide. Stress relaxation occurring in-reactor has also been taken into account. The calculations indicate that for the anticipated storage conditions investigated, the outer zirconium oxide layer is in a state of compression thus making it unlikely that stress corrosion cracking of the exterior surface will occur. 20 refs., 6 figs., 9 tabs

  17. AgInCd control rod failure in the QUENCH-13 bundle test

    International Nuclear Information System (INIS)

    Sepold, L.; Lind, T.; Csordas, A. Pinter; Stegmaier, U.; Steinbrueck, M.; Stuckert, J.

    2009-01-01

    The QUENCH off-pile experiments performed at the Karlsruhe Research Center are to investigate the high-temperature behavior of Light Water Reactor (LWR) core materials under transient conditions and in particular the hydrogen source term resulting from the water injection into an uncovered LWR core. The typical LWR-type QUENCH test bundle, which is electrically heated, consists of 21 fuel rod simulators with a total length of approximately 2.5 m. The Zircaloy-4 rod claddings and the grid spacers are identical to those used in Pressurized Water Reactors (PWR) whereas the fuel is represented by ZrO 2 pellets. In the QUENCH-13 experiment the single unheated fuel rod simulator in the center of the test bundle was replaced by a PWR-type control rod. The QUENCH-13 experiment consisting of pre-oxidation, transient, and quench water injection at the bottom of the test section investigated the effect of an AgInCd/stainless steel/Zircaloy-4 control rod assembly on early-phase bundle degradation and on reflood behavior. Furthermore, in the frame of the EU 6th Framework Network of Excellence SARNET, release and transport of aerosols of a failed absorber rod were to be studied in QUENCH-13, which was accomplished with help of aerosol measurements performed by PSI-Switzerland and AEKI-Hungary. Control rod failure was initiated by eutectic interaction of steel cladding and Zircaloy-4 guide tube and was indicated at about 1415 K by axial peak absorber and bundle temperature responses and additionally by the on-line aerosol monitoring system. Significant releases of aerosols and melt relocation from the control rod were observed at an axial peak bundle temperature of 1650 K. At a maximum bundle temperature of 1820 K reflood from the bottom was initiated with cold water at a flooding rate of 52 g/s. There was no noticeable temperature escalation during quenching. This corresponds to the small amount of about 1 g in hydrogen production during the quench phase (compared to 42 g of H 2

  18. Effects of spacers on blockage of coolant channels in clad melting accidents

    Energy Technology Data Exchange (ETDEWEB)

    Eggen, D. T.; Scale, T.; Hsieh, S. [Northwestern Univ., Evanston, IL (United States). The Technological Inst.

    1977-07-01

    The elements and configuration of these assemblies are representative of the current design for a GCFR. The fuel elements are stainless-steel clad, mixed-oxide spaced by a grid structure on 250 mm centers with a pitch of 9.5 mm, diameter, 7.2 mm, and cladding thickness, 0.5 m. Three series of experiments have been conducted to study the flow and disposition of molten cladding metal into a lower powered blanket region of the reactor following a loss of flow situation. The first two series used a simulant fuel-element bundle to simplify the experimental procedure and make visual observation possible. The 'fuel' was simulated by mullite rods 6.4 mm in diameter and 610 mm long. These were clad with a 50 Pb/50 Sn alloy tubing which was drawn onto the 'fuel'. The first series used cast spacers with webs of about 0.5-0.55 mm thickness placed 175 and 425 mm from the top end of the assembly. The second series used grid spacers fabricated of 0.25 mm alloy strips. This provided a more accurate representation of the hydraulic diameter. The bundle was encased in a hexagonal glass tube. The bundle was at 22/sup 0/C and the molten alloy was poured at a temperature of 260/sup 0/C (35/sup 0/C superheat). Motion pictures recorded the experiments and the bundle was sectioned for observation. The third set of experiments was done with a stainless steel bundle of 37 elements fabricated of mullite rods, 7.14 mm diameter. The stainless steel cladding had an O.D. of 8.41 mm. The element pitch was 11.1 mm. The grid spacers were prototypic. The experiment was conducted in an inert-gas tube furnace. The 'core fuel' cladding was melted in an induction furnace and the molten liquid flowed through the center seven element channels. X-ray pictures were taken after the tests and the bundle was sectioned for further study.

  19. Core design of super LWR with double tube water rods

    International Nuclear Information System (INIS)

    Wu, Jianhui; Oka, Yoshiaki

    2014-01-01

    Highlights: • Supercritical light water cooled and moderated reactor with double tube water rods is developed. • Double-row fuel rod assembly and out-in fuel loading pattern are applied. • Separation plates in peripheral assemblies increase average outlet temperature. • Neutronic and thermal design criteria are satisfied during the cycle. - Abstract: Double tube water rods are employed in core design of super LWR to simplify the upper core structure and refueling procedure. The light water moderator flows up in the inner tube from the bottom of the core, then, changes the flow direction at the top of the core into the outer tube and flows out at the bottom of the core. It eliminates the moderator guide/distribution tubes into the single tube water rods from the top dome of the reactor pressure vessel of the previous super LWR design. Two rows of fuel rods are filled between the water rods in the fuel assembly. Out-in refueling pattern is adopted to flatten radial power distribution. The peripheral fuel assemblies of the core are divided into four flow zones by separation plates for increasing the average core outlet temperature. Three enrichment zones are used for axial power flattening. The equilibrium core is analyzed based on neutronic/thermal-hydraulic coupled model. The results show that, by applying the separation plates in peripheral fuel assemblies and low gadolinia enrichment, the maximum cladding surface temperature (MCST) is limited to 653 °C with the average outlet temperature of 500 °C. The inherent safety is satisfied by the negative void reactivity effects and sufficient shutdown margin

  20. Behavior of defective LWR-type fuel rods irradiated under postulated accident conditions

    International Nuclear Information System (INIS)

    Hobbins, R.R.; Croucher, D.W.; Seiffert, S.L.; Cook, B.A.; Kerwin, D.K.; Mehner, A.S.; Ploger, S.A.

    1979-05-01

    The irradiation experiments reported here have been conducted by the Thermal Fuels Behavior Program of EG and G Idaho, Inc., for the United States Nuclear Regulatory Commission in the Power Burst Facility (PBF) at the Idaho National Engineering Laboratory. Five of the rods were irradiated in PCM tests and one in a LOC test. During these tests, the six rods lost cladding integrity prior to or during the transient phase of the test due to either manufacturing defects or intentional rod design and operation. Of the five defective rods tested under PCM conditions, one (Rod IE-008, Test IE-1) had a hydride rupture below the region of the rod, which was in film boiling during the transient; two (Rod A-0021, Test PCM-3 and Rod IE-019, Test IE-5) contained defects (a pin hole and a small axial crack, respectively) within the film boiling zone; and two (Rod 201-1, Test PCM-1 and Rod 205-8, Test PCM-5) failed by cladding embrittlement within the film boiling zone. Rod 312-3 was waterlogged before being subjected to LOC conditions in Test LLR-3

  1. Thermal and mechanical behavior of APWR-claddings under critical heat flux conditions

    International Nuclear Information System (INIS)

    Diegele, E.; Rust, K.

    1986-10-01

    Helical grid spacers, such as three or six helical fins as integral part of the claddings, are regarded as a more convenient design for the very tight lattice of an advanced pressurized water reactor (APWR) than grid spacers usually used. Furthermore, it is expected that this spacer design allows an increased safety margin against the critical heat flux (CHF), the knowledge of which is important for design, licensing, and operation of water cooled reactors. To address the distribution of the heat flux density at the outer circumference of the cladding geometry under investigation, the temperature fields in claddings without as well with fins were calculated taking into consideration nuclear and electrically heated rods. Besides the thermal behavior of the claddings, the magnitude and distribution of thermal stresses were determined additionally. A locally increased surface heat flux up to about 40 percent was calculated for the fin bases of nuclear as well as indirect electrically heated claddings with six such helical fins. For all investigated cases, the VON MISES stresses are clearly lower than 200 MPa, implying that no plastic deformations are to be expected. The aim of this theoretical analysis is to allow a qualitative assessment of the finned tube conception and to support experimental investigations concerning the critical heat flux. (orig.) [de

  2. A systematic approach for development of a PWR cladding corrosion model

    International Nuclear Information System (INIS)

    Quecedo, M.; Serna, J.J.; Weiner, R.A.; Kersting, P.J.

    2001-01-01

    A new model for the in-reactor corrosion of Improved (low-tin) Zircaloy-4 cladding irradiated in commercial pressurized water reactors (PWRs) is described. The model is based on an extensive database of PWR fuel cladding corrosion data from fuel irradiated in commercial reactors, with a range of fuel duty and coolant chemistry control strategies which bracket current PWR fuel management practices. The fuel thermal duty with these current fuel management practices is characterized by a significant amount of sub-cooled nucleate boiling (SNB) during the fuel's residence in-core, and the cladding corrosion model is very sensitive to the coolant heat transfer models used to calculate the coolant temperature at the oxide surface. The systematic approach to developing the new corrosion model therefore began with a review and evaluation of several alternative models for the forced convection and SNB coolant heat transfer. The heat transfer literature is not sufficient to determine which of these heat transfer models is most appropriate for PWR fuel rod operating conditions, and the selection of the coolant heat transfer model used in the new cladding corrosion model has been coupled with a statistical analysis of the in-reactor corrosion enhancement factors and their impact on obtaining the best fit to the cladding corrosion data. The in-reactor corrosion enhancement factors considered in this statistical analysis are based on a review of the current literature for PWR cladding corrosion phenomenology and models. Fuel operating condition factors which this literature review indicated could have a significant effect on the cladding corrosion performance were also evaluated in detail in developing the corrosion model. An iterative least squares fitting procedure was used to obtain the model coefficients and select the coolant heat transfer models and in-reactor corrosion enhancement factors. This statistical procedure was completed with an exhaustive analysis of the model

  3. Modeling of the PWR fuel mechanical behaviour and particularly study of the pellet-cladding interaction in a fuel rod; Contribution a la modelisation du comportement mecanique des combustibles REP sous irradiation, avec en particulier le traitement de l`interaction pastille-gaine dans un crayon combustible

    Energy Technology Data Exchange (ETDEWEB)

    Hourdequin, N.

    1995-05-01

    In Pressurized Water Reactor (PWR) power plants, fuel cladding constitutes the first containment barrier against radioactive contamination. Computer codes, developed with the help of a large experimental knowledge, try to predict cladding failures which must be limited in order to maintain a maximal safety level. Until now, fuel rod design calculus with unidimensional codes were adequate to prevent cladding failures in standard PWR`s operating conditions. But now, the need of nuclear power plant availability increases. That leads to more constraining operating condition in which cladding failures are strongly influenced by the fuel rod mechanical behaviour, mainly at high power level. Then, the pellet-cladding interaction (PCI) becomes important, and is characterized by local effects which description expects a multidimensional modelization. This is the aim of the TOUTATIS 2D-3D code, that this thesis contributes to develop. This code allows to predict non-axisymmetric behaviour too, as rod buckling which has been observed in some irradiation experiments and identified with the help of TOUTATIS. By another way, PCI is influenced by under irradiation experiments and identified with the help of TOUTATIS which includes a densification model and a swelling model. The latter can only be used in standard operating conditions. However, the processing structure of this modulus provides the possibility to include any type of model corresponding with other operating conditions. In last, we show the result of these fuel volume variations on the cladding mechanical conditions. (author). 25 refs., 89 figs., 2 tabs., 12 photos., 5 appends.

  4. Duplex-cladding: Siemens answer to the requirements of extended burnup in PWRs

    International Nuclear Information System (INIS)

    Van Swam, L.F.; Sell, H.J.; Eberle, R.; Seibold, A.

    1994-01-01

    One important goal of nuclear fuel development is to increase the cost-effectiveness of the nuclear fuel cycle by burnup extension. A prerequisite for this goal is a cladding tube with high resistance to corrosion under the operating conditions of modern PWRs. Therefore, in the early eighties Siemens started to investigate the material behaviour of Zirconium based alloys also outside the composition range of Zry-4. The examination included out-of-pile corrosion testing in water and steam, with and without chemical addition, such as LiOH, in-pile testing of path finder fuel rods in a hot PWR up to 80 MWd/kgU and the investigation of mechanical behaviour, growth and creep under normal and the postulated conditions of a loss-of-coolant accident (LOCA). The evaluation of in-pile and out-of-pile experiments on alternative Zr-alloys revealed that improvements in corrosion resistance are frequently accompanied by undesirable changes in material properties which affect mechanical design and LOCA behaviour. To fulfill all requirements - the mechanical and corrosion related ones - and to retain the large experience base with Zry-4, a DUPLEX cladding was selected. The selected ELS DUPLEX cladding consists of a Zircaloy-4 tubing with a thin outer layer of an Extra Low tin (Sn) Zr-alloy. The ELS layer improves the stability against LiOH and allows operation with voided coolant. This advanced product has been engineered for use in highly enriched fuel assemblies in high efficiency plants operating with low neutron leakage core management and high coolant temperatures. It has become the accepted fuel rod cladding for many plants in Germany, Spain and Switzerland. (authors). 6 figs., 2 refs

  5. Assessment of stainless steel 348 fuel rod performance against literature available data using TRANSURANUS code

    Directory of Open Access Journals (Sweden)

    Giovedi Claudia

    2016-01-01

    Full Text Available Early pressurized water reactors were originally designed to operate using stainless steel as cladding material, but during their lifetime this material was replaced by zirconium-based alloys. However, after the Fukushima Daiichi accident, the problems related to the zirconium-based alloys due to the hydrogen production and explosion under severe accident brought the importance to assess different materials. In this sense, initiatives as ATF (Accident Tolerant Fuel program are considering different material as fuel cladding and, one candidate is iron-based alloy. In order to assess the fuel performance of fuel rods manufactured using iron-based alloy as cladding material, it was necessary to select a specific stainless steel (type 348 and modify properly conventional fuel performance codes developed in the last decades. Then, 348 stainless steel mechanical and physics properties were introduced in the TRANSURANUS code. The aim of this paper is to present the obtained results concerning the verification of the modified TRANSURANUS code version against data collected from the open literature, related to reactors which operated using stainless steel as cladding. Considering that some data were not available, some assumptions had to be made. Important differences related to the conventional fuel rods were taken into account. Obtained results regarding the cladding behavior are in agreement with available information. This constitutes an evidence of the modified TRANSURANUS code capabilities to perform fuel rod investigation of fuel rods manufactured using 348 stainless steel as cladding material.

  6. Development of Mechanical Improvement of the Cladding by Ion Implantation

    Energy Technology Data Exchange (ETDEWEB)

    Han, J G; Lee, S B [Sungkyunkwan University, Seoul (Korea, Republic of); Kim, S H [Kangwon University, Chunchon (Korea, Republic of); Song, G [Suwon College, Suwon (Korea, Republic of)

    1997-07-01

    In this research we analyzed the state of art related to the surface treatment method of nuclear fuel cladding for the development of the surface treatment technique of nuclear fuel cladding by ion beam while investigating major causes of the leakage of fuel rods. Ion implantation simulation code called TRIM-95 was used to decide basic parameters ion beams and wetup an appropriate process for ion implantation. For the mechanical properties measurements, a high temperature wear resistance tester, a fretting wear tester, and a fretting fatigue resistance tester were constructed. Using these testers, some mechanical properties as micro hardness, wear resistance against AISI52100 and AI{sub 2}O{sub 3} balls, and fretting properties were measured and analyzed for the implanted materials as a function of ion dose and processing temperature. Effect of the oxygen atmosphere was measured in the nitrogen implantation. Auger electron spectroscopy(AES) was applied for the depth profile, and X-ray diffraction was used for the nitrogen and oxide measurements. 48 refs., 7 tabs., 46 figs. (author)

  7. Uncontrolled withdrawal of a control rod without scram

    International Nuclear Information System (INIS)

    Abou-EL-Maaty, Talal

    2008-01-01

    In the present work the thermal-hydraulics of reactivity-induced transients in low enriched uranium (LEU) core of a typical material test research reactor (MTR) are analyzed using the previous program developed by Khater et al. The analysis was done for uncontrolled withdrawal of a control rod with scram-disabled conditions. Initiating reactivity events with and without the influence of reactivity efficiency curve ('S' curve) were considered. The results of the proposed transients are analyzed and compared with each other. In transient without the 'S' curve influence, a high primary peak power of 406.18 MW is attained and a clad melt down takes place after 1.85 s. In the transient with the 'S' curve influence, a high super prompt-critical situation is produced (1.762$ at 0.895 s) with a very high primary peak power of 801.05 MW at 0.912 s. Also, a fast clad melt down is resulted in the hot channel at 1.088 s and a stable film boiling is established. This study indicates that, compared to the application of linear reactivity curve, the application of the reactivity efficiency curve results in the prediction of higher peaks in power and temperatures (fuel, clad and coolant) with a fast clad melt down

  8. Uncontrolled withdrawal of a control rod without SCRAM

    International Nuclear Information System (INIS)

    Abou-El-Maaty, T.

    2007-01-01

    In the present work, the thermal-hydraulic analysis of reactivity-induced transients in a Low Enriched Uranium (LEU) core of a typical material test research reactor is conducted using the previous program developed Khater et al. The analysis was done for the uncontrolled withdrawal of a control rod under scram-disabled conditions. The initiating event reactivity was considered with and without influence of the reactivity efficiency curve (''S'' curve). The results of the transient calculations are analyzed and compared with each other. In the transient without the ''S'' curve influence, a high primary peak power of 406.18 MW is attained and a clad melt down is occurring after 1.85 s. In the transient with the ''S'' curve influence, a super prompt highly critical situation is produced (1.762 $ at 0.895 s) with a very high primary peak power of 801.05 MW at 0.912 s. A fast clad melt down is resulting in the hot channel at 1.088 s and a stable film boiling is occurring. This study shows that the influence of the reactivity efficiency curve results in higher peaks in power and temperatures (fuel, clad and coolant) with a fast clad melt down than that of a linear assumption. (orig.)

  9. Dynamics of a BWR with inclusion of boiling nonlinearity, clad temperature and void-dependent core power removal: Stability and bifurcation characteristics of advanced heavy water reactor (AHWR)

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Dinkar, E-mail: dinkar@iitk.ac.in [Nuclear Engineering and Technology Program, Indian Institute of Technology Kanpur, Kanpur 208 016 (India); Kalra, Manjeet Singh, E-mail: drmanjeet.singh@dituniversity.edu.in [DIT University, Dehradun 248 009 (India); Wahi, Pankaj, E-mail: wahi@iitk.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Kanpur, Kanpur 208 016 (India)

    2016-11-15

    the models. We find that boiling nonlinearity and void-dependent power removal from the primary loop increases the supercritical region while inclusion of clad temperature to include fuel rod heat transfer increases the subcritical regime.

  10. Enhancing the ABAQUS Thermomechanics Code to Simulate Multidimensional Steady and Transient Fuel Rod Behavior

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, R.L.; Knoll, D.A. [Idaho National Laboratory, PO Box 1625, Idaho Falls, ID 83415-3855 (United States)

    2009-06-15

    Important aspects of fuel rod behavior, for example pellet-clad interaction (PCI), fuel fracture, and non-axisymmetric cooling and oxide formation, are inherently 3-D. Current fuel rod simulation codes typically approximate such behavior using a quasi 2D (or 1.5D) approach and, often, separate codes must be used for steady and transient (or accident) conditions. Notable exceptions are the EPRI propriety code FALCON which is 2D and can be applied to steady or transient operation, and TOUTATIS which is 3D. Recent studies have indicated the need for multidimensional fuel rod simulation capability, particularly for accurate predictions of PCI. The Idaho National Laboratory (INL) is currently developing next-generation capability to model nuclear fuel performance. The goal is to develop a 2D/3D computer code (BISON) which solves the fully coupled thermomechanics equations, includes multi-physics constitutive behavior for both fuel and cladding materials, and is designed for efficient use on highly parallel computers. To provide guidance and a proto-typing environment for this effort, plus provide the INL with near-term fuel modeling capability, the commercially available ABAQUS thermomechanics software has been enhanced to include the fuel behavior phenomena necessary to afford a practical fuel performance simulation capability. This paper details the enhancements which have been implemented in ABAQUS to date, and provides results of a multi-pellet fuel problem which demonstrates the new capability. ABAQUS employs modern finite element methods to solve the nonlinear thermomechanics equations in 1, 2, or 3-D, using linear or quadratic elements. The temperature and displacement fields are solved in a fully-coupled fashion, using sophisticated iteration and time integration error control. The code includes robust contact algorithms, essential for computing multidimensional pellet-pellet or pellet-clad interaction. Extensive constitutive models are available, including

  11. Design characteristics of metallic fuel rod on its in-LMR performance

    International Nuclear Information System (INIS)

    Hwang, Woan; Kang Hee Young; Nam, Cheol; Kim, Jong Oh

    1997-01-01

    Fuel design is a key feature to assure LMR safety goals. To date, a large effort had been devoted to develop metallic fuels at ANL's experimental breeder reactor (EBR-II). The major design and performance parameters investigated include; thermal conductivity and temperature profile; smear density; axial plenum; FCMI and cladding deformation including creep, and fission gas release. In order to evaluate the sensitivity of each parameter, in-LMR performances of metallic fuels are not only reviewed by the experiment results in literatures, but also key design characteristics according to the variation of metallic fuel rod design parameters are analyzed by using the MACSIS code which simulates in-reactor behaviors of metal fuel rod. In this study, key design characteristics and the criteria which must be considered to design fuel rod in LMR, are proposed and discussed. (author). 14 refs., 4 figs

  12. Creep and creep rupture properties of cladding tube (type 316) in high temperature sodium

    International Nuclear Information System (INIS)

    Atsumo, H.

    1977-01-01

    The thin walled small sized seamless AISI 316 steel tubes, which are designated to be domestically used as the fuel cladding tube for sodium cooled fast breeder reactors in Japan, are irradiated in the following sodium of high temperature in the range of 370 deg. C to 700 deg. C, and receive gradually increased internal pressure caused by the fission produced gas generating from the nuclear fuel burn-up inside the cladding tube. Consequently, the creep behavior of fuel cladding tubes under a high temperature sodium environment is an important problem which must be determined and clarified together with their characteristic features under irradiation and in air. In relation to the creep performance of fuel cladding tubes made of AISI 316 steel and other comparable austenitic stainless steels, hardly any studies are found that are made systematically to examine the effect of sodium with sodium purity as parameter or any comparative studies with in-air data at various different temperatures. The present research work was aimed to obtain certain basic design data relating to in-sodium creep performance of the domestic made fuel cladding tubes for fast breeder reactors, and also to gain further date as considered necessary under several sodium conditions. That is, together with establishment of the technology for tensile creep test and internal pressure creep rupture test in flowing sodium of high temperature, a series of tests and studies were performed on the trial made cladding tubes of AISI Type-316 steel. In the first place, two kinds of purity conditions of sodium, close to the actual reactor-operating condition, (oxygen concentration of 10 ppm and 5 ppm respectively) were established, and then uniaxial tensile creep test and rupture test under various temperatures were performed and the resulting data were compared and evaluated against the in-air data. Then, secondly, an internal pressure creep rupture test was conducted under a single purity sodium environment

  13. FEMAXI-III, a computer code for fuel rod performance analysis

    International Nuclear Information System (INIS)

    Ito, K.; Iwano, Y.; Ichikawa, M.; Okubo, T.

    1983-01-01

    This paper presents a method of fuel rod thermal-mechanical performance analysis used in the FEMAXI-III code. The code incorporates the models describing thermal-mechanical processes such as pellet-cladding thermal expansion, pellet irradiation swelling, densification, relocation and fission gas release as they affect pellet-cladding gap thermal conductance. The code performs the thermal behavior analysis of a full-length fuel rod within the framework of one-dimensional multi-zone modeling. The mechanical effects including ridge deformation is rigorously analyzed by applying the axisymmetric finite element method. The finite element geometrical model is confined to a half-pellet-height region with the assumption that pellet-pellet interaction is symmetrical. The 8-node quadratic isoparametric ring elements are adopted for obtaining accurate finite element solutions. The Newton-Raphson iteration with an implicit algorithm is applied to perform the analysis of non-linear material behaviors accurately and stably. The pellet-cladding interaction mechanism is exactly treated using the nodal continuity conditions. The code is applicable to the thermal-mechanical analysis of water reactor fuel rods experiencing variable power histories. (orig.)

  14. PWR control rods wear by vibrations induced by coolant fluid

    International Nuclear Information System (INIS)

    Reynier, R.

    1997-01-01

    Flow induced vibrations in pressurised water reactors generate the wear of control rods against their guidance systems. Alternate sliding (at 320 deg. C in water) and impact-sliding tests (at room temperature in air) were carried out on 304 L austenitic stainless steel control rods' claddings. Microstructural analysis were made on the wear scars of the tube specimen using Scanning ELectron Microscopy, microhardness measurements and X-ray diffractometry. The alternate sliding leads to an important mass loss, a strong plastic deformation due to the strain hardening of the surface layers and generates strong compressive residual stresses. These results are specific to a severe wear case. Therefore, the impact-sliding mode induces martensitic phase, a cracked oxide layer and a compressive residual stresses weaker than those created in the alternate sliding case. This type of motion leads to a milder wear of the control rods

  15. Material operating behaviour of ABB BWR control rods

    International Nuclear Information System (INIS)

    Rebensdorff, B.; Bart, G.

    2000-01-01

    The BWR control rods made by ABB use boron carbide (B 4 C and hafnium as absorber material within a cladding of stainless steel. The general behaviour under operation has proven to be very good. ABB and many of their control rod customers have performed extensive inspection programs of control rod behaviour. However, due to changes in the material properties under fast and thermal neutron irradiation defects may occur in the control rods at high neutron fluences. Examinations of irradiated control rod materials have been performed in hot cell laboratories. The examinations have revealed the defect mechanism Irradiation Assisted Stress Corrosion Cracking (IASCC) to appear in the stainless steel cladding. For IASCC to occur three factors have to act simultaneously. Stress, material sensitization and an oxidising environment. Stress may be obtained from boron carbide swelling due to irradiation. Stainless steel may be sensitized to intergranular stress corrosion cracking under irradiation. Normally the reactor environment in a BWR is oxidising. The presentation focuses on findings from hot cell laboratory work on irradiated ABB BWR control rods and studies of irradiated control rod materials in the hot cells at PSI. Apart from physical, mechanical and microstructural examinations, isotope analyses were performed to describe the local isotopic burnup of boron. Consequences (such as possible B 4 C washout) of a under operation in a ABB BWR, after the occurrence of a crack is discussed based on neutron radiographic examinations of control rods operated with cracks. (author)

  16. Radionuclide release from PWR spent fuel specimens with induced cladding defects

    International Nuclear Information System (INIS)

    Wilson, C.N.; Oversby, V.M.

    1984-03-01

    Radionuclide releases from pressurized water reactor (PWR) spent fuel rod specimens containing various artificially induced cladding defects were compared by leach testing. The study was conducted in support of the Nevada Nuclear Waste Storage Investigations (NNWSI) Waste Package Task to evaluate the effectiveness of failed cladding as a barrier to radionuclide release. Test description and results are presented

  17. Evolutionary developments of advanced PWR nuclear fuels and cladding materials

    International Nuclear Information System (INIS)

    Kim, Kyu-Tae

    2013-01-01

    Highlights: • PWR fuel and cladding materials development processes are provided. • Evolution of PWR advanced fuel in U.S.A. and in Korea is described. • Cutting-edge design features against grid-to-rod fretting and debris are explained. • High performance data of advanced grids, debris filters and claddings are given. -- Abstract: The evolutionary developments of advanced PWR fuels and cladding materials are explained with outstanding design features of nuclear fuel assembly components and zirconium-base cladding materials. The advanced PWR fuel and cladding materials development processes are also provided along with verification tests, which can be used as guidelines for newcomers planning to develop an advanced fuel for the first time. The up-to-date advanced fuels with the advanced cladding materials may provide a high level of economic utilization and reliable performance even under current and upcoming aggressive operating conditions. To be specific, nuclear fuel vendors may achieve high fuel burnup capability of between 45,000 and 65,000 MWD/MTU batch average, overpower thermal margin of as much as 15% and longer cycle length up to 24 months on the one hand and fuel failure rates of around 10 −6 on the other hand. However, there is still a need for better understanding of grid-to-rod fretting wear mechanisms leading to major PWR fuel defects in the world and subsequently a driving force for developing innovative spacer grid designs with zero fretting wear-induced fuel failure

  18. Effects of cold worked and fully annealed claddings on fuel failure behaviour

    International Nuclear Information System (INIS)

    Saito, Shinzo; Hoshino, Hiroaki; Shiozawa, Shusaku; Yanagihara, Satoshi

    1979-12-01

    Described are the results of six differently heat-treated Zircaloy clad fuel rod tests in NSRR experiments. The purpose of the test is to examine the extent of simulating irradiated claddings in mechanical properties by as-cold worked ones and also the effect of fully annealing on the fuel failure bahaviour in a reactivity initiated accident (RIA) condition. As-cold worked cladding does not properly simulated the embrittlement of the irradiated one in a RIA condition, because the cladding is fully annealed before the fuel failure even in the short transient. Therefore, the fuel behaviour such as fuel failure threshold energy, failure mechanism, cladding deformation and cladding oxidation of the fully annealed cladding fuel, as well as that of the as-cold worked cladding fuel, are not much different from that of the standard stress-relieved cladding fuel. (author)

  19. Numerically predicting horizontally oriented spent fuel rod surface temperatures

    International Nuclear Information System (INIS)

    Wix, S.D.; Koski, J.A.

    1993-01-01

    A comparison between numerical calculations with use of commercial thermal analysis software packages and experimental data simulating a horizontally oriented spent fuel rod array was performed. Twelve cases were analyzed using air and helium for the fill gas, with three different heat dissipation levels. The numerically predicted temperatures are higher than the experimental data for all levels of heat dissipation with air as the fill gas. The temperature differences are 4 degrees C and 23 degrees C for the low heat dissipation and high dissipation, respectively. The temperature predictions using helium as a fill gas are lower than the experimental data for the low and medium heat dissipation levels. The temperature predictions are 1 degrees C and 6 degrees C lower than the experimental data for the low and medium heat dissipation, respectively. For the high heat dissipation level, the temperature predictions are 16 degrees C higher than the experimental data. Differences between the predicted and experimental temperatures can be attributed to several factors. These factors include a experimental uncertainity in the temperature and heat dissipation measurements, actual convection effects not included in the model, and axial heat flow in the experimental data. This works demonstrates that horizontally oriented spent fuel rod surface temperature predictions can be made using existing commercial software packages. This work also shows that end effects, such as axial heat transfer through the spent fuel rods, will be increasingly important as the amount of dissipated heat increases

  20. Numerically predicting horizontally oriented spent fuel rod surface temperatures

    International Nuclear Information System (INIS)

    Wix, S.D.; Koski, J.A.

    1992-01-01

    A comparison between numerical calculations with use of commercial thermal analysis software packages and experimental data simulating a horizontally oriented spent fuel rod array was performed. Twelve cases were analyzed using air and helium for the fill gas, with three different heat dissipation levels. The numerically predicted temperatures are higher than the experimental data for all levels of heat dissipation with air as the fill gas. The temperature differences are 4 degree C and 23 degree C for the low heat dissipation and high heat dissipation, respectively. The temperature predictions using helium as a fill gas are lower than the experimental data for the low and medium heat dissipation levels. The temperature predictions are 1 degree C and 6 degree C lower than the experimental data for the low and medium heat dissipation, respectively. For the high heat dissipation level, the temperature predictions are 16 degree C higher than the experimental data. Differences between the predicted and experimental temperatures can be attributed to several factors. These factors include experimental uncertainty in the temperature and heat dissipation measurements, actual convection effects not included in the model, and axial heat flow in the experimental data. This work demonstrates that horizontally oriented spent fuel rod surface temperature predictions can be made using existing commercial software packages. This work also shows that end effects, such as axial heat transfer through the spent fuel rods, will be increasingly important as the amount of dissipated heat increases

  1. The KALIMER-600 Reactor Core Design Concept with Varying Fuel Cladding Thickness

    International Nuclear Information System (INIS)

    Hong, Ser Gi; Jang, Jin Wook; Kim, Yeong Il

    2006-01-01

    Recently, Korea Atomic Energy Research Institute (KAERI) has developed a 600MWe sodium cooled fast reactor, the KALIMER-600 reactor core concept using single enrichment fuel. This reactor core concept is characterized by the following design targets : 1) Breakeven breeding (or fissile-self-sufficient) without any blanket, 2) Small burnup reactivity swing ( 23 n/cm 2 ). In the previous design, the single enrichment fuel concept was achieved by using the special fuel assembly designs where non-fuel rods (i.e., ZrH 1.8 , B 4 C, and dummy rods) were used. In particular, the moderator rods (ZrH 1.8 ) were used to reduce the sodium void worth and the fuel Doppler coefficient. But it has been known that this hydride moderator possesses relatively poor irradiation behavior at high temperature. In this paper, a new core design concept for use of single enrichment fuel is described. In this concept, the power flattening is achieved by using the core region wise cladding thicknesses but all non-fuel rods are removed to simplify the fuel assembly design

  2. Review and evaluation of cladding attack of LMFBR fuel

    International Nuclear Information System (INIS)

    Koizumi, M.; Nagai, S.; Furuya, H.; Muto, T.

    1977-01-01

    The behavior of cladding inner wall corrosion during irradiation was evaluated in terms of fuel density, fuel form, O/M ratio, plutonium concentration, cladding composition, cladding pretreatment, cladding inner diameter, burnup and cladding inner wall temperature. Factors which influence the corrosion are O/M ratio (oxygen to metal ratio), burn up, cladding inner diameter and cladding inner wall temperature. Maximum cladding inner wall corrosion depth was formulated as a function of O/M ratio, burn up and cladding inner wall temperature

  3. A study of friction and axial effects in pellet-clad mechanical interaction

    International Nuclear Information System (INIS)

    Harriague, S.; Meyer, J.E.

    1983-01-01

    An analysis is made of the effect of friction forces at the pellet-cladding contact points on the behaviour of a fuel rod under a power-up ramp. A thermoelastic description of the pellets is given; the stiffness matrix and initial displacements are obtained from a finite element calculation. The cladding is considered to behave as a thermoelastic thin shell. A method is developed to assemble the stiffness of each pellet and corresponding cladding section on a fuel rod, resulting in an explicit description of the whole stack. The assumption of thermoelasticity allows for a very fast calculation, even when including hundreds of pellets under an arbitrary axial distribution of power. Results showing the pattern of friction and axial forces, and relative and localized displacements along the rod, are presented. In most cases, pellets at the top of the stack slide with respect to the clad. As a result of the build-up of axial forces due to friction, pellets at lower positions in the fuel column may show, at the contact positions, no relative displacements with respect to the cladding. The effect of pellet dishing and L/D ratio on the axial strains and local deformations are shown. The predictions are consistent with the experimental observations on the effect of pellet shape. Finally, a discussion is made of the results of this study. The use of these results as a guideline for establishing proper boundary conditions in a non-linear PCMI model (i.e., including plasticity and pellet cracking) are also discussed. (author)

  4. Conservative performance analysis of a PWR nuclear fuel rod using the FRAPCON code

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Fabio Branco Vaz de; Sabundjian, Gaiane, E-mail: fabio@ipen.br, E-mail: gdjian@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In this paper, some of the preliminary results of the sensitivity and conservative analysis of a hypothetical pressurized water reactor fuel rod are presented, using the FRAPCON code as a basic and preparation tool for the future transient analysis, which will be carried out by the FRAPTRAN code. Emphasis is given to the evaluation of the cladding behavior, since it is one of the critical containment barriers of the fission products, generated during fuel irradiation. Sensitivity analyses were performed by the variation of the values of some parameters, which were mainly related with thermal cycle conditions, and taking into account an intermediate value between the realistic and conservative conditions for the linear heat generation rate parameter, given in literature. Time lengths were taken from typical nuclear power plant operational cycle, adjusted to the obtention of a chosen burnup. Curves of fuel and cladding temperatures, and also for their mechanical and oxidation behavior, as a function of the reactor operation's time, are presented for each one of the nodes considered, over the nuclear fuel rod. Analyzing the curves, it was possible to observe the influence of the thermal cycle on the fuel rod performance, in this preliminary step for the accident/transient analysis. (author)

  5. Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

    International Nuclear Information System (INIS)

    Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

    1992-03-01

    Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

  6. BWR fuel clad behaviour following LOCA

    International Nuclear Information System (INIS)

    Chaudhry, S.M.; Vyas, K.N.; Dinesh Babu, R.

    1996-01-01

    Flow and pressure through the fuel coolant channel reduce rapidly following a loss of coolant accident. Due to stored energy and decay heat, fuel and cladding temperatures rise rapidly. Increase in clad temperature causes deterioration of mechanical properties of clad material. This coupled with increase of pressure inside the cladding due to accumulation of fission gases and de-pressurization of coolant causes the cladding to balloon. This phenomenon is important as it can reduce or completely block the flow passages in a fuel assembly causing reduction of emergency coolant flow. Behaviour of a BWR clad is analyzed in a design basis LOCA. Fuel and clad temperatures following a LOCA are calculated. Fission gas release and pressure is estimated using well established models. An elasto-plastic analysis of clad tube is carried out to determine plastic strains and corresponding deformations using finite-element technique. Analysis of neighbouring pins gives an estimate of flow areas available for emergency coolant flow. (author). 7 refs, 6 figs, 3 tabs

  7. Stress analysis and collapse time prediction of nuclear fuel cladding tube with wear scar

    International Nuclear Information System (INIS)

    Lee, J. S.; Kim, O. H.; Kim, H. K.; Hu, Y. H.; Kim, J. I.; Kim, K. T.

    2004-01-01

    In this analysis, the stress and collapse time analysis models for nuclear fuel rod with the fretting wear scar were developed in order to evaluate the effects of the wear depth on the integrity of nuclear fuel rod. The stress analysis result shows that the nuclear fuel rod with approximately 60% deep wear scar of the clad wall thickness, meets the allowable stress criteria and the collapse time analysis indicates that the fuel rod with less than roughly 56% deep wear scar of the clad wall thickness has longer collapse time than the expected fuel life-time. The both stress and collapse time results are evaluated to be very reasonable on considering the comparison with the outputs of existing design code for the simple model. However, the developed analysis models and the results will be confirmed by the tests

  8. Probabilistic assessment of spent-fuel cladding breach

    International Nuclear Information System (INIS)

    Foadian, H.; Rashid, Y.R.; Seager, K.D.

    1991-01-01

    A methodology for determining the probability spent-fuel cladding breach due to normal and accident class B cask transport conditions is introduced. This technique uses deterministic stress analysis results as well as probabilistic cladding material properties, initial flaws, and breach criteria. Best estimates are presented for the probability distributions of irradiated Zircaloy properties such as ductility and fracture toughness, and for fuel rod initial conditions such as manufacturing flaws and PCI part-wall cracks. Example analyses are used to illustrate the implementation of this methodology for a BWR (GE 7 x 7) and a PWR (B ampersand W 15 x 15) assembly. The cladding breach probabilities for each assembly are tabulated for regulatory normal and accident transport conditions including fire

  9. Probabilistic assessment of spent-fuel cladding breach

    International Nuclear Information System (INIS)

    Foadian, H.; Rashid, Y.R.; Seager, K.D.

    1992-01-01

    In this paper a methodology for determining the probability of spent-fuel cladding breach due to normal and accident class B cask transport conditions is introduced. This technique uses deterministic stress analysis results as well as probabilistic cladding material properties, initial flaws, and breach criteria. Best estimates are presented for the probability distributions of irradiated Zircaloy properties such as ductility and fracture toughness, and for fuel rod initial conditions such as manufacturing flaws and PCI part-wall cracks. Example analyses are used to illustrate the implementation of this methodology for a BWR (GE 7 x 7) and a PWR (B and W 15 x 15) assembly. The cladding breach probabilities for each assembly are tabulated for regulatory normal and accident transport conditions including fire

  10. Evaluation of the thermal-mechanical performance of fuel rods of a BWR during a power ramp using the FUELSIM code

    International Nuclear Information System (INIS)

    Pantoja C, R.

    2010-01-01

    , and the other one from 10 x 10 fuel assembly design, and a comparison of the thermal-mechanical performance between the two different rod designs is performed. Results about diverse parameters related to BWR thermal limits are presented, as maximum temperatures in the center of the fuel and results of cladding axial deformation. The performance simulations were performed by the code FUELSIM. The benefit that can be obtained from the thermal-mechanical analysis in relation to safety and economy, among others, is to design and optimize fuel rods, as well as to perform independent evaluations of the information provided by different fuel vendors. (Author)

  11. LOCA scenario tests of irradiated fuel rod specimens

    International Nuclear Information System (INIS)

    Scott, Harold

    2004-01-01

    Full text: The NRC's cladding performance program at Argonne National Laboratory (ANL) is testing fueled high-burnup segments subjected to LOCA integral phenomena. The data are provided to NRC and the nuclear industry for their independent assessment of the adequacy of licensing criteria for LOCA events. The tests are being conducted with high-burnup 30 cm segments from Limerick (9x9 Zry-2) and H.B. Robinson (15x15 Zry-4) reactors. Prior to testing, sibling samples are characterized with respect to fuel morphology, fuel-cladding bond, cladding oxide layer thickness, hydrogen content and high-temperature steam oxidation kinetics. Specimens that survive quench are subjected to four-point bend tests, followed by local diametral compression tests. The retention of post-quench ductility is a more limiting requirement than surviving thermal stresses during quench. Companion tests are conducted with unirradiated cladding to generate baseline data for comparison with the high-burnup fuel results. LOCA integral tests have the following sequential steps: stabilization of temperature, internal pressure and steam flow at 300 C, ramping of temperature (∼5C/s) through ballooning and burst to 1204 C, hold at 1204 C for 1-5 minutes, slow-cooling (∼3C/s) to 800 C, and water quenching at ∼800C. Two high-burnup tests were completed in 2002 with Limerick BWR rod segments: ramp to burst in argon followed by slow cooling; and the LOCA test with 5-minute hold time at 1204 C, followed by slow cooling. With the exception of burst-opening shape, results for burst temperature, burst pressure, burst length, and ballooning strain profile are more similar to, than different from, results for unirradiated Zry-2 cladding exposed to the same time-temperature history. The 3rd Limerick test with quench was performed in December 2003, and a 4th Limerick test was performed in March 2004. Tests on high-burnup Robinson PWR fuel segments are scheduled to begin in June 2004. The presentation points

  12. Cladding Heatup Prediction between Spacer Grids for the Downstream Effect Evaluation

    International Nuclear Information System (INIS)

    Park, J. Y.; Kim, M. W.

    2009-01-01

    Since a recirculation sump clogging issue by debris generated from high energy pipe line break had been invoked as GSI-191 in the US, many researches on this issue have been undertaken. Previous researches on this topic are well summarized in Bang et al. Due to comprehensive nature of the issue, it includes many area of research and one of them is the area of downstream effect evaluation. The downstream effect is involved with adverse effects of debris passing the sump screen on the downstream systems, components and piping including core and it can be further divided into an ex-vessel downstream effect and an in-vessel downstream effect. In the ex-vessel downstream effect, focus is laid on plugging of spray nozzle, wearing and abrasion of moving parts of pump and valve and etc. Otherwise, a debris effect on reactor core is focused in the in-vessel downstream effect. Since debris can be ingested in the core or the systems of downstream of sump screen during recirculation, basically the downstream effect influences long-term core cooling phase. With respect to the in-vessel downstream effect, an up-to-date evaluation methodology is well summarized in a topical report submitted to the US nuclear regulatory commission by the pressurized water reactor owners group (PWROG). The report evaluates various aspects of debris ingestion in the core such as blockage at the core inlet, collection of debris on fuel grids, plating-out of fuel, chemical precipitants, protective coatings effect and etc. Most of them are evaluated qualitative manner based on previous research results and geometrical consideration on fuel rod bundles but some of them are also backed up by quantitative calculations to corroborate the qualitative decisions. One of them is a cladding heatup calculation between spacer grids. This is done to demonstrate that the cladding temperature of a fuel rod between grids with debris deposited on the clad surface in a post- LOCA recirculation environment is below

  13. Development of advanced zirconium fuel cladding

    International Nuclear Information System (INIS)

    Jeong, Young Hwan; Park, S. Y.; Lee, M. H.

    2007-04-01

    This report includes the manufacturing technology developed for HANA TM claddings, a series of their characterization results as well as the results of their in-pile and out-of pile performances tests which were carried out to develop some fuel claddings for a high burn-up (70,000MWd/mtU) which are competitive in the world market. Some of the HANA TM claddings, which had been manufactured based on the results from the 1st and 2nd phases of the project, have been tested in a research reactor in Halden of Norway for an in-pile performance qualification. The results of the in-pile test showed that the performance of the HANA TM claddings for corrosion and creep was better than 50% compared to that of Zircaloy-4 or A cladding. It was also found that the out-of pile performance of the HANA TM claddings for such as LOCA and RIA in some accident conditions corrosion creep, tensile, burst and fatigue was superior or equivalent to that of the Zircaloy-4 or A cladding. The project also produced the other many data which were required to get a license for an in-pile test of HANA TM claddings in a commercial reactor. The data for the qualification or characterization were provided for KNFC to assist their activities to get the license for the in-pile test of HANA TM Lead Test Rods(LTR) in a commercial reactor

  14. Radionuclide release from PWR spent fuel specimens with induced cladding defects

    International Nuclear Information System (INIS)

    Wilson, C.N.; Oversby, V.M.

    1984-03-01

    Radionuclide releases from pressurized water reactor (PWR) spent fuel rod specimens containing various artificially induced cladding defects were compared by leach testing. The study was conducted in support of the Nevada Nuclear Waste Storage Investigations (NNWSI) Waste Package Task to evaluate the effectiveness of failed cladding as a barrier to radionuclide release. Test description and results are presented. 6 references, 4 figures

  15. A finite element method with contact for tensile analysis in fuel rods

    International Nuclear Information System (INIS)

    Tanajura, C.A.S.; Galeao, A.C.N.R.

    1987-01-01

    Elements for mechanical analysis of fuel rod of a PWR type reactor, are presented. The rod, consists basically in a cylindrical coating of zircalloy which contains pilling of UO 2 pellets, is submitted to strong internal and external pressures, intense temperature gradients and neutron flux. These conditions lead several phenomena in the pellet (swelling, fracture, densification, creep) and in the cladding (embrittlement, corrosion, creep) which undergo deformations leading them to contact the restriction for the interpenetration is included in the problem without restriction by Lagrange multipliers. Considering a non-linear problem, due to the surface of contact to be not known a priori, the numerical solutions were obtained using the finite element method. (M.C.K.) [pt

  16. Analyses of expected rod performance during the dry storage of spent fuel

    International Nuclear Information System (INIS)

    Einziger, R.E.

    1982-08-01

    Within the next ten years, a number of utilities will be forced to increase their interim spent-fuel-storage capability or face the loss of full-core reserve. Dry storage is being considered to fill this need. This paper analyzes the fuel-rod-performance data supporting dry storage and discusses areas where there are still outstanding questions. Three storage temperature ranges (T 0 C, 250 0 C 0 C and T > 400 0 C), two atmospheres (inert, unlimited air) and two initial fuel-rod conditions (intact, breached) are considered. It is concluded that a fuel-performance data base exists that indicates that storage below 250 0 C can be accomplished with long-term fuel pellet and cladding stability. At higher temperatures, analytic studies and laboratory experiments are needed especially to extrapolate and interpret the result of demonstration tests. 2 figures, 2 tables

  17. Unirradiated cladding rip-propagation tests

    International Nuclear Information System (INIS)

    Hu, W.L.; Hunter, C.W.

    1981-04-01

    The size of cladding rips which develop when a fuel pin fails can affect the subassembly cooling and determine how rapidly fuel escapes from the pin. The object of the Cladding Rip Propagation Test (CRPT) was to quantify the failure development of cladding so that a more realistic fuel pin failure modeling may be performed. The test results for unirradiated 20% CS 316 stainless steel cladding show significantly different rip propagation behavior at different temperatures. At room temperature, the rip growth is stable as the rip extension increases monotonically with the applied deformation. At 500 0 C, the rip propagation becomes unstable after a short period of stable rip propagation. The rapid propagation rate is approximately 200 m/s, and the critical rip length is 9 mm. At test temperatures above 850 0 C, the cladding exhibits very high failure resistances, and failure occurs by multiple cracking at high cladding deformation. 13 figures

  18. High-temperature deformation and rupture behavior of internally-pressurized Zircaloy-4 cladding in vacuum and steam enivronments

    International Nuclear Information System (INIS)

    Chung, H.M.; Garde, A.M.; Kassner, T.F.

    1977-01-01

    The high-temperature diametral expansion and rupture behavior of Zircaloy-4 fuel-cladding tubes have been investigated in vacuum and steam environments under transient-heating conditions that are of interest in hypothetical loss-of-coolant accident situations in light-water reactors. The effects of internal pressure, heating rate, axial constraint, and localized temperature nonuniformities in the cladding on the maximum circumferential strain have been determined for burst temperatures between approximately 650 and 1350 0 C

  19. Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

    Science.gov (United States)

    Mariani, Robert Dominick

    2014-09-09

    Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

  20. Development of joining techniques for fabrication of fuel rod simulators

    International Nuclear Information System (INIS)

    Moorhead, A.J.; McCulloch, R.W.; Reed, R.W.; Woodhouse, J.J.

    1980-10-01

    Much of the safety-related thermal-hydraulic tests on nuclear reactors are conducted not in the reactor itself, but in mockup segments of a core that uses resistance-heated fuel rod simulators (FRS) in place of the radioactive fuel rods. Laser welding and furnace brazing techniques are described for joining subassemblies for FRS that have survived up to 1000 h steady-state operation at 700 to 1100 0 C cladding temperatures and over 5000 thermal transients, ranging from 10 to 100 0 C/s. A pulsed-laser welding procedure that includes use of small-diameter filler wire is used to join one end of a resistance heating element of Pt-8 W, Fe-22 Cr-5.5 Al-0.5 Co, or 80 Ni-20 Cr (wt %) to a tubular conductor of an appropriate intermediate material. The other end of the heating element is laser welded to an end plug, which in turn is welded to a central conductor rod

  1. Nuclear fuel rods

    International Nuclear Information System (INIS)

    Wada, Toyoji.

    1979-01-01

    Purpose: To remove failures caused from combination of fuel-cladding interactions, hydrogen absorptions, stress corrosions or the likes by setting the quantity ratio of uranium or uranium and plutonium relative to oxygen to a specific range in fuel pellets and forming a specific size of a through hole at the center of the pellets. Constitution: In a fuel rods of a structure wherein fuel pellets prepared by compacting and sintering uranium dioxide, or oxide mixture consisting of oxides of plutonium and uranium are sealed with a zirconium metal can, the ratio of uranium or uranium and plutonium to oxygen is specified as 1 : 2.01 - 1 : 2.05 in the can and a passing hole of a size in the range of 15 - 30% of the outer diameter of the fuel pellet is formed at the center of the pellet. This increases the oxygen partial pressure in the fuel rod, oxidizes and forms a protection layer on the inner surface of the can to control the hydrogen absorption and stress corrosion. Locallized stress due to fuel cladding interaction (PCMI) can also be moderated. (Horiuchi, T.)

  2. Development and verification of the LIFE-GCFR computer code for predicting gas-cooled fast-reactor fuel-rod performance

    International Nuclear Information System (INIS)

    Hsieh, T.C.; Billone, M.C.; Rest, J.

    1982-03-01

    The fuel-pin modeling code LIFE-GCFR has been developed to predict the thermal, mechanical, and fission-gas behavior of a Gas-Cooled Fast Reactor (GCFR) fuel rod under normal operating conditions. It consists of three major components: thermal, mechanical, and fission-gas analysis. The thermal analysis includes calculations of coolant, cladding, and fuel temperature; fuel densification; pore migration; fuel grain growth; and plenum pressure. Fuel mechanical analysis includes thermal expansion, elasticity, creep, fission-product swelling, hot pressing, cracking, and crack healing of fuel; and thermal expansion, elasticity, creep, and irradiation-induced swelling of cladding. Fission-gas analysis simultaneously treats all major mechanisms thought to influence fission-gas behavior, which include bubble nucleation, resolution, diffusion, migration, and coalescence; temperature and temperature gradients; and fission-gas interaction with structural defects

  3. Accident-tolerant control rod

    International Nuclear Information System (INIS)

    Ohta, Hirokazu; Sawabe, Takashi; Ogata, Takanari

    2013-01-01

    Boron carbide (B 4 C) and hafnium (Hf) metal are used for the neutron absorber materials of control rods in BWRs, and silver-indium-cadmium (Ag-In-Cd) alloy is used in PWRs. These materials are clad with stainless steel. The eutectic point of B 4 C and iron (Fe) is about 1150 deg. C and the melting point of Ag-In-Cd alloy is about 800 deg. C, which are lower than the temperature of zircaloy - steam reaction increases rapidly (∼1200 deg. C). Accordingly, it is possible that the control rods melt and collapse before the reactor core is significantly damaged in the case of severe accidents. Since the neutron absorber would be separated from the fuels, there is a risk of re-criticality, when pure water or seawater is injected for emergency cooling. In order to ensure sub-criticality and extend options of emergency cooling in the course of severe accidents, a concept of accident-tolerant control rod (ACT) has been derived. ACT utilises a new absorber material having the following properties: - higher neutron absorption than current control rod; - higher melting or eutectic temperature than 1200 deg. C where rapid zircaloy oxidation occurs; - high miscibility with molten fuel materials. The candidate of a new absorber material for ATC includes gadolinia (Gd 2 O 3 ), samaria (Sm 2 O 3 ), europia (Eu 2 O 3 ), dysprosia (Dy 2 O 3 ), hafnia (HfO 2 ). The melting point of these materials and the liquefaction temperature with Fe are higher than the rapid zircaloy oxidation temperature. ACT will not collapse before the core melt-down. After the core melt-down, the absorber material will be mixed with molten fuel material. The current absorber materials, such as B 4 C, Hf and Ag-In-Cd, are charged at the tip of ATC in which the neutron flux is high, and a new absorber material is charged in the low-flux region. This design could minimise the degradation of a new absorber material by the neutron absorption and the influence of ATC deployment on reactor control procedure. As a

  4. Fuel-cladding interaction. Framatome CEA experiment on pencils preirradiated in nuclear power plants

    International Nuclear Information System (INIS)

    Atabek, Rosemarie; Vignesoult, Nicole

    1979-01-01

    The study of the fuel-cladding interaction is the subject of an important joint research programme between Framatome and the CEA. Tests are performed either on whole fuel rods, not exceeding two metres in length, from BR3 or the CAP (PRISCA experiment) or on fuel rods refabricated in hot cells from fuel rods of power reactors (FABRICE experiment). The first results reveal the two mechanical and chemical aspects of the interaction phenomenon: the permissible power surge of the fuel elements passes through a minimum for an integrated fast dose (E>1MeV) of around 1.5x10 21 n/cm 2 ; a study made with the electronic microprobe and the scanning microscope shows that the Te, I and Cs fission products are the corrosive agents of the cladding [fr

  5. Loop capabilities in Rez for water chemistry and corrosion control of cladding and in-core components

    International Nuclear Information System (INIS)

    Kysela, J.; Zmitko, M.; Srank, J.; Vsolak, R.

    1999-01-01

    Main characteristics of LVR-15 research reactor and its irradiation facilities are presented. For testing of cladding, internals and RPV materials specialised loop are used. There are now five high pressure loops modelling PWR, WWER or BWR water environment and chemistry. Loops can be connected with instrumented in-pile channels enable slow strain rate testing, 1CT or 2CT specimens loading and electrically heated rods exposition. Reactor dosimetry including neutronic parameters measurements and calculations and mock-up experiments are used. Water chemistry control involves gas (O 2 , H 2 ) dosing system, Orbisphere H 2 /O 2 measurement, electrochemical potential (ECP) measurements and specialised analytical chemistry laboratory. For cladding corrosion studies in-pile channels with four electrically heated rods with heat flux up to 100 W/cm 2 , void fraction 5 % at the outlet, inlet temperature 320 deg. C and flow velocity 3 m/s were development and tested. For corrosion layer investigation there is eddy current measurements and PIE techniques which use crud thickness measurement, chemical analyses of the crud, optical metallography, hydrogen analysis, SEM and TEM. (author)

  6. Steam oxidation of Zr 1% Nb clads of VVER fuels in high temperature

    International Nuclear Information System (INIS)

    Solyanyj, V.I.; Bibilashvili, Yu.K.; Dranenko, V.V.; Levin, A.Ya.; Izrajlevskij, L.B.; Morozov, A.M.

    1984-01-01

    In a wide range of accident conditions processes of clad corrosion effected by steam are rather intensive and in many respects influence the safety of NPP and the after-accident dismantling of a reactor core. This paper discusses the results of comprehensive studies into corrosion behaviour of Zr 1%Nb clads of VVER-type fuels at high temperatures. These studies are a continuation of previous work and the base for the design modelling of corrosion processes

  7. Effects of non-uniform core flow on peak cladding temperature: MOXY/SCORE sensitivity calculations

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.C.

    1979-08-15

    The MOXY/SCORE computer program is used to evaluate the potential effect on peak cladding temperature of selective cooling that may result from a nonuniform mass flux at the core boundaries during the blowdown phase of the LOFT L2-4 test. The results of this study indicate that the effect of the flow nonuniformity at the core boundaries will be neutralized by a strong radial flow redistribution in the neighborhood of core boundaries. The implication is that the flow nonuniformity at the core boundaries has no significant effect on the thermal-hydraulic behavior and cladding temperature at the hot plane.

  8. Effects of non-uniform core flow on peak cladding temperature: MOXY/SCORE sensitivity calculations

    International Nuclear Information System (INIS)

    Chang, S.C.

    1979-01-01

    The MOXY/SCORE computer program is used to evaluate the potential effect on peak cladding temperature of selective cooling that may result from a nonuniform mass flux at the core boundaries during the blowdown phase of the LOFT L2-4 test. The results of this study indicate that the effect of the flow nonuniformity at the core boundaries will be neutralized by a strong radial flow redistribution in the neighborhood of core boundaries. The implication is that the flow nonuniformity at the core boundaries has no significant effect on the thermal-hydraulic behavior and cladding temperature at the hot plane

  9. Analyses on Silicide Coating for LOCA Resistant Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2015-10-15

    A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings.

  10. Analyses on Silicide Coating for LOCA Resistant Cladding

    International Nuclear Information System (INIS)

    Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin

    2015-01-01

    A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings

  11. Influence of partial blockage of a BWR bundle on heat transfer, cladding temperature, and quenching during bottom flooding or top spraying under simulated LOCA conditions

    International Nuclear Information System (INIS)

    Brand, B.; Gaul, H.P.; Sarkar, J.

    1982-01-01

    In a test facility with two parallel boiling water reactor fuel assemblies, experiments were carried out with top spray and bottom flooding, simulating loss-of-coolant accident (LOCA) conditions. The flow area restriction, caused by the ballooning of fuel rod cladding within one of the bundles, was provided by blockage plates, which had reductions of 37% in one case and in a second series 70% of the flow area. Test parameters were system pressure (1, 5, and 10 bars), spray (0.68 and 1.02 m 3 /h) and flooding rates (1.5,2, and 3.3 cm/s), power input (520 and 614 kW), and the initial cladding temperature (600 and 800 0 C at midplane) of the heaters. The test results showed no significant variations from those without blockage, except in the blocked region. An enhancement of heat transfer was observed in a close region downstream from the blockage in cases such as bottom flooding and top spray tests. The results will serve the purpose of code verification for reactor LOCA analysis

  12. Experimental determination of the local temperature distribution in the cladding tubes of a sodium-cooled pin bundle caused by grid spacers

    International Nuclear Information System (INIS)

    Moeller, R.; Tschoeke, H.

    1980-01-01

    The cladding tubes of reactor core elements are highly stressed structural elements. Their careful design includes the following: (a) the mathematical determination of the maximum cladding tube temperatures; (b) the determination of the maximum permissible fatigue strengths and creep strains of the materials; and (c) the safety distance between the nominal cladding tube hot spots and the permissible extreme cladding tube temperature. The maximum cladding tube temperatures occur on the top edge of the core and, due to radial power gradients, in the wrapper-wall region of a pin bundle. If grid spacers are now used for fixing the pins as in the SNR fuel elements, a careful check must be made of whether and to what degree temperature peaks in the region of the supports have an influence on the cladding tube design. Initial experimental investigations on a sodium-cooled pin bundle model of the SNR-300 fuel element were carried out to throw light on these special problems. This is reported in the following together with the results so far obtained. (U.K.)

  13. Fuel Rod Performance Evaluation of CE 16 x 16 LTA Operated at Steady State Using Transuranus and Pad Codes

    Energy Technology Data Exchange (ETDEWEB)

    Krasnorutskyy, V.; Slyeptsov, O. [Nuclear Fuel Cycle Science and Technology Establishment (NFCSTE), National Science Center, Kharkhov Institute of Physics and Technology (NSC KIPT), Kharkhov (Ukraine)

    2013-03-15

    The report performed under IAEA research contract No. 15370 describes the results of fuel performance evaluation of PWR fuel rods operated at steady state up to discharge burnup of {approx}60 GWD/MTU using the codes of TRANSURANUS designed by ITU and PAD designed by Westinghouse. The experimental results from US-PWR 16x16 LTA Extended Burnup Demonstration Program presented in the IFPE database of the OECD/NEA have been utilized for assessing the codes themselves during simulation of such properties as rod burnup, cladding corrosion, fuel densification and swelling, cladding irradiation growth and strain, FGR and RIP. The results obtained by PAD showed that the code properly simulates rod burnup, cladding irradiation growth and cladding oxidation with Standard Zr-4 material. The calculated burnup values along the fuel stack vary within {+-} 5% of the rod average burnup. The predicted values of the rod axial growth are (0.88-0.94) % and within the measured ones obtained in the burnup range of (50 - 60) GWD/MTU. With allowance made for probability of crud deposition and hot channel hydraulic diameter variation, the axial distribution of oxide layer is predicted well. For the nominal rod dimensions and operation conditions, the calculated peak oxide thickness is slightly overestimated based on the BE corrosion model parameters. The WEC fuel swelling and densification model together with the US NRC one, which is incorporated in the code, were used to assess the change in fuel pellet density ({Delta}{rho}) and fuel volume ({Delta}V{sub F}/V) vs. burnup as well as the rod void volume change, {Delta}V{sub V}/V, and the cladding outer diameter (OD) variation along the fuel stack. (author)

  14. Postirradiation examination results for the Irradiation Effects Test Series IE-ST-2, Rod IE-002

    International Nuclear Information System (INIS)

    Murdock, B.A.

    1977-12-01

    A postirradiation examination was conducted on a zircaloy-clad, UO 2 -fueled, pressurized water reactor (PWR) type rod which had been tested in the Power Burst Facility as part of the Irradiation Effects Test Series of the Thermal Fuels Behavior Program. The fuel rod, previously irradiated to a burnup of 15,800 MWd/t was subjected to a power ramp from 28 to 55 kW/m peak power at an average ramp rate of 4 kW/m/min. Posttest fuel restructuring and relocation, fission product redistribution, and fuel rod cladding deformation were evaluated and analyzed

  15. Effective thermal conductivity of a heat generating rod bundle dissipating heat by natural convection and radiation

    International Nuclear Information System (INIS)

    Senve, Vinay; Narasimham, G.S.V.L.

    2011-01-01

    Highlights: → Transport processes in isothermal hexagonal sheath with 19 heat generating rods is studied. → Correlation is given to predict the maximum temperature considering all transport processes. → Effective thermal conductivity of rod bundle can be obtained using max temperature. → Data on the critical Rayleigh numbers for p/d ratios of 1.1-2.0 is presented. → Radiative heat transfer contributes to heat dissipation of 38-65% of total heat. - Abstract: A numerical study of conjugate natural convection and surface radiation in a horizontal hexagonal sheath housing 19 solid heat generating rods with cladding and argon as the fill gas, is performed. The natural convection in the sheath is driven by the volumetric heat generation in the solid rods. The problem is solved using the FLUENT CFD code. A correlation is obtained to predict the maximum temperature in the rod bundle for different pitch-to-diameter ratios and heat generating rates. The effective thermal conductivity is related to the heat generation rate, maximum temperature and the sheath temperature. Results are presented for the dimensionless maximum temperature, Rayleigh number and the contribution of radiation with changing emissivity, total wattage and the pitch-to-diameter ratio. In the simulation of a larger system that contains a rod bundle, the effective thermal conductivity facilitates simplified modelling of the rod bundle by treating it as a solid of effective thermal conductivity. The parametric studies revealed that the contribution of radiation can be 38-65% of the total heat generation, for the parameter ranges chosen. Data for critical Rayleigh number above which natural convection comes into effect is also presented.

  16. Initial Cladding Condition

    International Nuclear Information System (INIS)

    Siegmann, E.

    2000-01-01

    The purpose of this analysis is to describe the condition of commercial Zircaloy clad fuel as it is received at the Yucca Mountain Project (YMP) site. Most commercial nuclear fuel is encased in Zircaloy cladding. This analysis is developed to describe cladding degradation from the expected failure modes. This includes reactor operation impacts including incipient failures, potential degradation after reactor operation during spent fuel storage in pool and dry storage and impacts due to transportation. Degradation modes include cladding creep, and delayed hydride cracking during dry storage and transportation. Mechanical stresses from fuel handling and transportation vibrations are also included. This Analysis and Model Report (AMR) does not address any potential damage to assemblies that might occur at the YMP surface facilities. Ranges and uncertainties have been defined. This analysis will be the initial boundary condition for the analysis of cladding degradation inside the repository. In accordance with AP-2.13Q, ''Technical Product Development Planning'', a work plan (CRWMS M andO 2000c) was developed, issued, and utilized in the preparation of this document. There are constraints, caveats and limitations to this analysis. This cladding degradation analysis is based on commercial Pressurized Water Reactor (PWR) fuel with Zircaloy cladding but is applicable to Boiling Water Reactor (BWR) fuel. Reactor operating experience for both PWRs and BWRs is used to establish fuel reliability from reactor operation. It is limited to fuel exposed to normal operation and anticipated operational occurrences (i.e. events which are anticipated to occur within a reactor lifetime), and not to fuel that has been exposed to severe accidents. Fuel burnup projections have been limited to the current commercial reactor licensing environment with restrictions on fuel enrichment, oxide coating thickness and rod plenum pressures. The information provided in this analysis will be used in

  17. Development of program for evaluating the temperature of Zr-U metallic fuel rod

    International Nuclear Information System (INIS)

    Chun, J. S.; Lee, B. H.; Ku, Y. H.; Oh, J. Y.; Im, J. S.; Sohn, D. S.

    2003-01-01

    A code for evaluating the temperature of Zr-U metallic rod has been developed. Finite element (FE) method is adopted for the developed code sharing the user subroutines which has been prepared for the ABAQUS commercial FE code. The developed program for the Zr-U metallic fuel rod corresponds to a nonlinear transient heat transfer problem, and uses a sparse matrix solver for FE equations during iterations at every time step. The verifications of the developed program were conducted using the ABAQUS code. Steady state and transient problems were analyzed for 1/8 rod model due to the symmetry of the fuel rod and full model. From the evaluation of temperature for the 1/8 rod model at steady state, maximal error of 0.18 % was present relative to the ABAQUS result. Analysis for the transient problem using the fuel rod model resulted in the same as the variation of centerline temperature from the ABAQUS code during a hypothetical power transient. The distribution of heat flux for the entire cross section and surface was almost identical for the two codes

  18. Out-of-pile bundle temperature escalation under severe fuel damage conditions

    International Nuclear Information System (INIS)

    Hagen, S.; Peck, S.O.

    1983-08-01

    This report provides an overview of the test conduct, results, and posttest appearance of bundle test ESBU-1. The purpose of the test was to investigate fuel rod temperature escalation due to the exothermal zircaloy/steam reaction in a bundle geometry. The 3x3 bundle was surrounded by a zircaloy shroud and 6 mm of fiber ceramic insulation. The center rod escalated to a maximum of 2,250 0 C. Runoff of the melt apparently limited the escalation. Posttest visual examination of the bundle showed that cladding from every rod had melted, liquefied some fuel, flowed down the rod, and frozen in a solid mass that substantially blocked all flow channels. A large amount of powdery rubble, probably fuel that fractured during cooldown, was found on top of the blockage. Metallographic, EMP, and SEM examinations showed that the melt had dissolved both fuel and oxidized cladding, and had itself been oxidized by steam. (orig.) [de

  19. Numerical Simulation of Temperature Field and Residual Stress Distribution for Laser Cladding Remanufacturing

    Directory of Open Access Journals (Sweden)

    Liang Hua

    2014-05-01

    Full Text Available A three-dimensional finite element model was employed to simulate the cladding process of Ni-Cr-B-Si coatings on 16MnR steel under different parameters of laser power, scanning speed, and spot diameter. The temperature and residual stress distribution, the depth of the heat affected zone (HAZ, and the optimized parameters for laser cladding remanufacturing technology were obtained. The orthogonal experiment and intuitive analysis on the depth of the HAZ were performed to study the influence of different cladding parameters. A new criterion based on the ratio of the maximum tensile residual stress and fracture strength of the substrate was proposed for optimization of the remanufacturing parameters. The result showed well agreement with that of the HAZ analysis.

  20. Development of a program for evaluating the temperature of SMART-P fuel rod

    Energy Technology Data Exchange (ETDEWEB)

    Cheon, Jin Sik; Lee, Byung Ho; Koo, Yang Hyun; Oh, Je Yong; Yim, Jeong Sik; Sohn, Dong Seong

    2003-11-01

    A code for evaluating the temperature of SMART-P fuel rod has been developed. Finite Element (FE) method is adopted for the developed code sharing the user subroutines which has been prepared for the ABAQUS commercial FE code. The developed program for SMART-P fuel rod corresponds to a nonlinear transient heat transfer problem, and uses a sparse matrix solver for FE equations during iterations at every time step. The verifications of the developed program were conducted using the ABAQUS code. Steady state and transient problems were analyzed for 1/8 rod model due to the symmetry of the fuel rod and full model. From the evaluation of temperature for the 1/8 rod model at steady state, maximal error of 0.18 % was present relative to the ABAQUS result. Analysis for the transient problem using the fuel rod model resulted in the same as the variation of centerline temperature from the ABAQUS code during a hypothetical power transient. Also, given a power depression in fuel meat as a function of burnup, its effect on the centerline temperature was more precisely evaluated by the developed program compared to the ABAQUS code. The distribution of heat flux for the entire cross section and surface was almost identical for the two codes.

  1. Deformation and fracture map methodology for predicting cladding behavior during dry storage

    International Nuclear Information System (INIS)

    Chin, B.A.; Khan, M.A.; Tarn, J.C.L.

    1986-09-01

    The licensing of interim dry storage of light-water reactor spent fuel requires assurance that release limits of radioactive materials are not exceeded. The extent to which Zircaloy cladding can be relied upon as a barrier to prevent release of radioactive spent fuel and fission products depends upon its integrity. The internal pressure from helium and fission gases could become a source of hoop stress for creep rupture if pressures and temperatures were sufficiently high. Consequently, it is of interest to predict the condition of spent fuel cladding during interim storage for periods up to 40 years. To develop this prediction, deformation and fracture theories were used to develop maps. Where available, experimental deformation and fracture data were used to test the validity of the maps. Predictive equations were then developed and cumulative damage methodology was used to take credit for the declining temperature of spent fuel during storage. This methodology was then used to predict storage temperatures below which creep rupture would not be expected to occur except in fuel rods with pre-existing flaws. Predictions were also made and compared with results from tests conducted under abnormal conditions

  2. Posttest examination of the VVER-1000 fuel rod bundle CORA-W2

    International Nuclear Information System (INIS)

    Sepold, L.

    1995-06-01

    The bundle meltdown experiment CORA-W2, representing the behavior of a Russian type VVER-1000 fuel element, with one B 4 C/stainless steel absorber rod was selected by the OECD/CSNI as International Standard Problem (ISP-36). The experimental results of CORA-W2 serve as data base for comparison with analytical predictions of the high-temperature material behavior by various code systems. The first part of the experimental results is described in KfK 5363 (1994), the second part is documented in this report which contains the destructive post-test examination results. The metallographical and analytical (SEM/EDX) post-test examinations were performed in Germany and Russia and are summarized in five individual contributions. The upper half of the bundle is completely oxidized, the lower half has kept the fuel rods relatively intact. The post-test examination results show the strong impact of the B 4 C absorber rod and the stainless steel grid spacers on the ''low-temperature'' bundle damage initiation and progression. The B 4 C absorber rod completely disappeared in the upper half of the bundle. The multicomponent melts relocated and formed coolant channel blockages on solidification with a maximum extent of about 30% in the lower part of the bundle. At temperatures above the melting point of the ZrNb1 cladding extensive fuel dissolution occurred. (orig.) [de

  3. Modelling of Rod No 8 in IFA-597:3

    International Nuclear Information System (INIS)

    Malen, K.

    2002-06-01

    A Westinghouse Atom 8x8 fuel rod irradiated in the Ringhals 1 BWR for 12 years to a local burnup of about 67 MWd/kgU was refabricated, instrumented with centreline thermocouple and pressure transducer, and irradiated in IFA-597.2 for about 20 days and in IFA-597.3 for about four months. The rod was then sent to Kjeller for puncturing and then to the Studsvik hot cells for detailed post-irradiation examinations. The peak centreline, temperature was close to 1350 deg C. The total fission gas release (FGR) determined from the puncturing was approximately 20 %. Electron probe microanalysis on a fuel section from the central part of the rod showed that virtually 100 % Xe release had occurred in the central part of the pellet out to about half the pellet radius, and this thermal release from the central part of the fuel accounted for the measured total FGR. Optical and scanning electron microscopy of the fuel cross-section showed complete pellet-clad bonding as well as an extensive high burnup 'rim' structure extending at least 0,15 mm in from the fuel surface. The fuel microstructure was characterised at different radial positions in the pellet. This report describes modelling of the rod behaviour using the code SKIROD, in particular fuel temperature and fission gas release. The transient response of the fuel centre line temperature after a scram is also modelled using the code TOODEE2. The modelling results are compared to the experimental results

  4. Axisym finite element code: modifications for pellet-cladding mechanical interaction analysis

    International Nuclear Information System (INIS)

    Engelman, G.P.

    1978-10-01

    Local strain concentrations in nuclear fuel rods are known to be potential sites for failure initiation. Assessment of such strain concentrations requires a two-dimensional analysis of stress and strain in both the fuel and the cladding during pellet-cladding mechanical interaction. To provide such a capability in the FRAP (Fuel Rod Analysis Program) codes, the AXISYM code (a small finite element program developed at the Idaho National Engineering Laboratory) was modified to perform a detailed fuel rod deformation analysis. This report describes the modifications which were made to the AXISYM code to adapt it for fuel rod analysis and presents comparisons made between the two-dimensional AXISYM code and the FRACAS-II code. FRACAS-II is the one-dimensional (generalized plane strain) fuel rod mechanical deformation subcode used in the FRAP codes. Predictions of these two codes should be comparable away from the fuel pellet free ends if the state of deformation at the pellet midplane is near that of generalized plane strain. The excellent agreement obtained in these comparisons checks both the correctness of the AXISYM code modifications as well as the validity of the assumption of generalized plane strain upon which the FRACAS-II subcode is based

  5. The modeling of fuel rod behaviour under RIA conditions in the code DYN3D

    International Nuclear Information System (INIS)

    Rohde, U.

    1998-01-01

    A description of the fuel rod behaviour and heat transfer model used in the code DYN3D for nuclear reactor core dynamic simulations is given. Besides the solution of heat conduction equations in fuel and cladding, the model comprises detailed description of heat transfer in the gas gap by conduction, radiation and fuel-cladding contact. The gas gap behaviour is modeled in a mechanistic way taking into account transient changes of the gas gap parameters based on given conditions for the initial state. Thermal, elastic and plastic deformations of fuel and cladding are taken into account within 1D approximation. Numerical studies concerning the fuel rod behaviour under RIA conditions in power reactors are reported. Fuel rod behaviour at high pressures and flow rates in power reactors is different from the behaviour under atmospheric pressure and stagnant flow conditions in the experiments. The mechanisms of fuel rod failure for fresh and burned fuel reported from the literature can be qualitatively reproduced by the DYN3D model. (author)

  6. High Temperature Dry Sliding Friction and Wear Performance of Laser Cladding WC/Ni Composite Coating

    Directory of Open Access Journals (Sweden)

    YANG Jiao-xi

    2016-06-01

    Full Text Available Two different types of agglomerate and angular WC/Ni matrix composite coatings were deposited by laser cladding. The high temperature wear resistance of these composite coatings was tested with a ring-on-disc MMG-10 apparatus. The morphologies of the worn surfaces were observed using a scanning electron microscopy (SEM equipped with an energy dispersive spectroscopy (EDS for elemental composition. The results show that the high temperature wear resistance of the laser clad WC/Ni-based composite coatings is improved significantly with WC mass fraction increasing. The 60% agglomerate WC/Ni composite coating has optimal high temperature wear resistance. High temperature wear mechanism of 60% WC/Ni composite coating is from abrasive wear of low temperature into composite function of the oxidation wear and abrasive wear.

  7. Anisotropic Azimuthal Power and Temperature distribution on FuelRod. Impact on Hydride Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Motta, Arthur [Pennsylvania State Univ., State College, PA (United States); Ivanov, Kostadin [Pennsylvania State Univ., State College, PA (United States); Arramova, Maria [Pennsylvania State Univ., State College, PA (United States); Hales, Jason [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-04-29

    The degradation of the zirconium cladding may limit nuclear fuel performance. In the high temperature environment of a reactor, the zirconium in the cladding corrodes, releasing hydrogen in the process. Some of this hydrogen is absorbed by the cladding in a highly inhomogeneous manner. The distribution of the absorbed hydrogen is extremely sensitive to temperature and stress concentration gradients. The absorbed hydrogen tends to concentrate near lower temperatures. This hydrogen absorption and hydride formation can cause cladding failure. This project set out to improve the hydrogen distribution prediction capabilities of the BISON fuel performance code. The project was split into two primary sections, first was the use of a high fidelity multi-physics coupling to accurately predict temperature gradients as a function of r, θ , and z, and the second was to use experimental data to create an analytical hydrogen precipitation model. The Penn State version of thermal hydraulics code COBRA-TF (CTF) was successfully coupled to the DeCART neutronics code. This coupled system was verified by testing and validated by comparison to FRAPCON data. The hydrogen diffusion and precipitation experiments successfully calculated the heat of transport and precipitation rate constant values to be used within the hydrogen model in BISON. These values can only be determined experimentally. These values were successfully implemented in precipitation, diffusion and dissolution kernels that were implemented in the BISON code. The coupled output was fed into BISON models and the hydrogen and hydride distributions behaved as expected. Simulations were conducted in the radial, axial and azimuthal directions to showcase the full capabilities of the hydrogen model.

  8. The behaviour of water-cooled reactor fuel rods in steady state and transient conditions

    International Nuclear Information System (INIS)

    Strupczewski, A.; Marks, P.

    1997-01-01

    In this report, the results of temperature field and filling gas pressure calculations by means of contemporary calculational models for a WWER-440 and WWER-1000 type fuel rod at low and high burnup operating under steady-state conditions are presented. A review of in-core temperature and pressure measurements for various types of LWR fuel is also included. Basing on calculational and collected measured data, the behaviour of fuel cladding during large and small break LOCA, is estimated with special emphasis on their oxidation and failure resistance. (author)

  9. Welding of stainless steel clad fuel rods for nuclear reactors

    International Nuclear Information System (INIS)

    Neves, Mauricio David Martins das

    1986-01-01

    This work describes the obtainment of austenitic stainless steel clad fuel rods for nuclear reactors. Two aspects have been emphasized: (a) obtainment and qualification of AISI 304 and 304 L stainless steel tubes; b) the circumferential welding of pipe ends to end plugs of the same alloy followed by qualification of the welds. Tubes with special and characteristic dimensions were obtained by set mandrel drawing. Both, seamed and seamless tubes of 304 and 304 L were obtained.The dimensional accuracy, surface roughness, mechanical properties and microstructural characteristics of the tubes were found to be adequate. The differences in the properties of the tubes with and without seams were found to be insignificant. The TIG process of welding was used. The influence of various welding parameters were studied: shielding gas (argon and helium), welding current, tube rotation speed, arc length, electrode position and gas flow. An inert gas welding chamber was developed and constructed with the aim of reducing surface oxidation and the heat affected zone. The welds were evaluated with the aid of destructive tests (burst-test, microhardness profile determination and metallographic analysis) and non destructive tests (visual inspection, dimensional examination, radiography and helium leak detection). As a function of the results obtained, two different welding cycles have been suggested; one for argon and another for helium. The changes in the microstructure caused by welding have been studied in greater detail. The utilization of work hardened tubes, permitted the identification by optical microscopy and microhardness measurements, of the different zones: weld zone; heat affected zone (region of grain growth, region of total and partial recrystallization) and finally, the zone not affected by heat. Some correlations between the welding parameters and metallurgical phenomena such as: solidification, recovery, recrystallization, grain growth and precipitation that occurred

  10. Power ramp tests of high burnup BWR segment rods

    International Nuclear Information System (INIS)

    Hayashi, H.; Etoh, Y.; Tsukuda, Y.; Shimada, S.; Sakurai, H.

    2002-01-01

    Lead use assemblies (LUAs) of high burnup 8x8 fuel design for Japanese BWRs were irradiated up to 5 cycles in Fukushima Daini Nuclear Power Station No. 2 Unit. Segment rods were installed in LUAs and used for power ramp tests in Japanese Material Test Reactor (JMTR). Post irradiation examinations (PIEs) of segment rods were carried out at Nippon Nuclear Fuel Development Co., Ltd. before and after ramp tests. Maximum linear heat rates of LUAs were kept above 300 W/cm in the first cycle, above 250 W/cm in the second and third cycles and decreased to 200 W/cm in the fourth cycle and 80 W/cm in the fifth cycle. The integrity of high burnup 8x8 fuel was confirmed up to the bundle burnup of 48 GWd/t after 5 cycles of irradiation. Systematic and high quality data were collected through detailed PIEs. The main results are as follows. The oxide on the outer surface of cladding tubes was uniform and its thickness was less than 20 micro-meter after 5 cycles of irradiation and was almost independent of burnup. Hydrogen contents in cladding tubes were less than 150 ppm after 5 cycles of irradiation, although hydrogen contents increased during the fourth and fifth irradiation cycles. Mechanical properties of cladding tubes were on the extrapolated line of previous data up to 5 cycles of irradiation. Fission gas release rates were in the low level (mainly less than 6%) up to 5 cycles of irradiation due to the design to decrease pellet temperature. Pellet-cladding bonding layers were observed after the third cycle and almost full bonding was observed after the fifth cycle. Pellet volume increased with burnup in proportion to solid swelling rate up to the forth cycle. After the fifth cycle, slightly higher pellet swelling was confirmed. Power ramp tests were carried out and satisfactory performance of Zr-lined cladding tube was confirmed up to 60 GWd/t (segment average burnup). One segment rod irradiated for 3 cycles failed by a single step ramp test at terminal ramp power of 614 W

  11. Some insights into the role of axial gas flow in fuel rod behaviour during the LOCA based on Halden tests and calculations with the FALCON-PSI code

    International Nuclear Information System (INIS)

    Khvostov, G.; Wiesenack, W.; Zimmermann, M.A.; Ledergerber, G.

    2011-01-01

    Highlights: → A model for the dynamics of axial gas redistribution in fuel rods during the LOCA is developed and coupled to the FALCON fuel behaviour code. → The first verification of the model is carried out using the data of the selected Halden LOCA tests. → According to calculation, the short rods used in the Halden tests show a small effect of the delayed gas redistribution during the clad ballooning. → The predicted effect is significant in the full length rods, eventually resulting in a considerable delay of the predicted moment of cladding rupture. → The predicted delay of cladding burst may be large enough to eventually affect the efficiency of the emergency core cooling system. - Abstract: A model for axial gas flow in a fuel rod during the LOCA is integrated into the FRELAX model that deals with the thermal behaviour and fuel relocation in the fuel rods of the Halden LOCA test series. The first verification was carried out using the experimental data for the inner pressure during the gas outflow after cladding rupture in tests 3, 4 and 5. Furthermore, the modified FRELAX model is implicitly coupled to the FALCON fuel behaviour code. The analysis with the new methodology shows that the dynamics of axial gas-flow along the rod and through the cladding rupture can have a strong influence on the fuel rod behaviour. Specifically, a delayed axial gas redistribution during the heat-up phase of the LOCA can result in a drop of local pressure in the ballooned area, which is eventually able to affect the cladding burst. The results of the new model seem to be useful when analysing some of the Halden LOCA tests (showing considerable fuel relocation) and selected cases of LOCA in full-length fuel rods. While the short rods used in the Halden tests only show a very small effect of the delayed gas redistribution during the clad ballooning, such an effect is predicted to be significant in the full-scale rods - with a power peak located sufficiently away from

  12. A pellet-clad interaction failure criterion

    International Nuclear Information System (INIS)

    Howl, D.A.; Coucill, D.N.; Marechal, A.J.C.

    1983-01-01

    A Pellet-Clad Interaction (PCI) failure criterion, enabling the number of fuel rod failures in a reactor core to be determined for a variety of normal and fault conditions, is required for safety analysis. The criterion currently being used for the safety analysis of the Pressurized Water Reactor planned for Sizewell in the UK is defined and justified in this paper. The criterion is based upon a threshold clad stress which diminishes with increasing fast neutron dose. This concept is consistent with the mechanism of clad failure being stress corrosion cracking (SCC); providing excess corrodant is always present, the dominant parameter determining the propagation of SCC defects is stress. In applying the criterion, the SLEUTH-SEER 77 fuel performance computer code is used to calculate the peak clad stress, allowing for concentrations due to pellet hourglassing and the effect of radial cracks in the fuel. The method has been validated by analysis of PCI failures in various in-reactor experiments, particularly in the well-characterised power ramp tests in the Steam Generating Heavy Water Reactor (SGHWR) at Winfrith. It is also in accord with out-of-reactor tests with iodine and irradiated Zircaloy clad, such as those carried out at Kjeller in Norway. (author)

  13. Test plan for spent fuel cladding containment credit tests

    International Nuclear Information System (INIS)

    Wilson, C.N.

    1983-11-01

    Lawrence Livermore National Laboratory has chosen Westinghouse Hanford Company as a subcontractor to assist them in determining the requirements for successful disposal of spent fuel rods in the proposed Nevada Test Site repository. An initial scoping test, with the objective of determining whether or not the cladding of a breached fuel rod can be given any credit as an effective barrier to radionuclide release, is described in this test plan. 8 references, 2 figures, 4 tables

  14. Temperature and humidity effects on the corrosion of aluminium-base reactor fuel cladding materials during dry storage

    International Nuclear Information System (INIS)

    Peacock, H.B.; Sindelar, R.L.; Lam, P.S.

    2004-01-01

    The effect of temperature and relative humidity on the high temperature (up to 200 deg. C) corrosion of aluminum cladding alloys was investigated for dry storage of spent nuclear fuels. A dependency on alloy type and temperature was determined for saturated water vapor conditions. Models were developed to allow prediction of cladding behaviour of 1100, 5052, and 6061 aluminum alloys for up to 50+ years at 100% relative humidity. Calculations show that for a closed system, corrosion stops after all moisture and oxygen is used up during corrosion reactions with aluminum alloys. (author)

  15. Safety analysis of a high temperature supercritical pressure light water cooled and moderated reactor

    International Nuclear Information System (INIS)

    Ishiwatari, Y.; Oka, Y.; Koshizuka, S.

    2002-01-01

    A safety analysis code for a high temperature supercritical pressure light water cooled reactor (SCLWR-H) with water rods cooled by descending flow, SPRAT-DOWN, is developed. The hottest channel, a water rod, down comer, upper and lower plenums, feed pumps, etc. are modeled as junction of nodes. Partial of the feed water flows downward from the upper dome of the reactor pressure vessel to the water rods. The accidents analyzed here are total loss of feed water flow, feed water pump seizure, and control rods ejection. All the accidents satisfy the criteria. The accident event at which the maximum cladding temperature is the highest is total loss of feedwater flow. The transients analyzed here are loss of feed water heating, inadvertent start-up of an auxiliary water supply system, partial loss of feed water flow, loss of offsite power, loss of load, and abnormal withdrawal of control rods. All the transients satisfied the criteria. The transient event for which the maximum cladding temperature is the highest is control rod withdrawal at normal operation. The behavior of loss of load transient is different from that of BWR. The power does not increase because loss of flow occurs and the density change is small. The sensitivities of the system behavior to various parameters during transients and accidents are analyzed. The parameters having strong influence are the capacity of the auxiliary water supply system, the coast down time of the main feed water pumps, and the time delay of the main feed water pumps trip. The control rod reactivity also has strong influence. (authors)

  16. Rod consolidation at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Bailey, W.J.

    1986-12-01

    A rod consolidation demonstration with irradiated pressurized water reactor fuel was recently conducted by personnel from Nuclear Assurance Corporation and West Valley Nuclear Services Company at the West Valley Demonstration Project in West Valley, New York. The rod consolidation demonstration involved pulling all of the fuel rods from six fuel Assemblies. In general, the rod pulling proceeded smoothly. The highest compaction ratio attained was 1:8:1. Among the total of 1074 fuel rods were some known degraded rods (they had collapsed cladding, a result of in-reactor fuel densification), but no rods were broken or dropped during the demonstration. One aim was to gather information on the effect of rod consolidation operations on the integrity of the fuel rods during subsequent handling and storage. Another goal was to collect information on the condition and handling of intact, damaged, and failed fuel that has been in storage for an extended period. 9 refs., 8 figs., 1 tab

  17. State of fuel rods spent in the VVER-1000 reactor up to a fuel burnup of 75 MW·Day/KgU

    International Nuclear Information System (INIS)

    Markov, D.; Zvir, E.; Polenok, V.; Zhitelev, V.; Strozhuk, A.; Volkova, I.

    2011-01-01

    The presented material contains the data on change in form, corrosion state and mechanical properties of fuel rod claddings, change in fuel structure and release of gaseous fission products (GFP) under the cladding. The results of PIEs of the VVER-1000 fuel rods with the high burnup of fuel (average value is 72.3 MW·day/kgU and maximum is 75 MW·day/kgU) carried out in JSC 'SSC RIAR' show that by the basic operational characteristics the lifetime of fuel rods with such burnup of fuel is not exhausted. The state of fuel rods is characterized by following key parameters. The fuel-to-cladding gap on the most part of the fuel meat is absent. With the burnup growth, diameter of the fuel rod increases due to fuel meat swelling. In so doing, the reverse strain achieves the values of 0.40-0.47 %. Ridges on the cladding are formed practically along the entire length of the fuel meat, average height of ridges makes up 25 μm, maximum - 40 μm. At burnups exceeding 55 MW·day/kgU, the rate of the fuel rod elongation is less than at low and average burnups. So if within a burnup range of 20-55 MW·day/kgU, the rate of the fuel rod elongation makes up about 0.330mm per 1 MW·day/kgU, at burnups exceeding 55 MW·day/kgU it is only 0.085mm per 1 MW·day/kgU. Corrosion state of the claddings of fuel rods with high burnup of fuel is satisfactory. The oxide film, as a rule, is uniform, dense, without cracks and exfoliation, its thickness on the external surface does not exceed 13 μm, while on the internal surface - 15 μm. Hydrogenation is insignificant, mass fraction of hydrogen does not exceed 0.01 %. Interaction of fuel rods with spacer grids does not result in significant fretting-corrosion. Based of the results of tests, short-term mechanical properties of the claddings of fuel rods with high burnup of fuel remain at high level. The state of fuel is characterized by absence of the fuel-to-cladding gap on the most part of the fuel meat, fuel is tightly fixed to the cladding

  18. Separate-effect tests on zirconium cladding degradation in air ingress situations

    Energy Technology Data Exchange (ETDEWEB)

    Duriez, C. [Institut de Radioprotection et de Surete Nucleaire, IRSN, Direction de Prevention des Accidents Majeurs, Centre de Cadarache, 13115 St Paul Lez Durance (France)], E-mail: christian.duriez@irsn.fr; Steinbrueck, M. [Forschungszentrum Karlsruhe, FZK, Institut fuer Materialforschung, Postfach 3640, 76021 Karlsruhe (Germany); Ohai, D.; Meleg, T. [Institute for Nuclear Research, INR, Nuclear Material and Corrosion Department, Pitesti, 115400 Mioveni Arges (Romania); Birchley, J.; Haste, T. [Paul Scherrer Institute, 5232 Villigen PSI (Switzerland)

    2009-02-15

    In the event of air ingress during a reactor or spent fuel pond low probability accident, the fuel rods will be exposed to air-containing atmospheres at high temperatures. In comparison with steam, the presence of air is expected to result in a more rapid escalation of the accident. A state-of-the-art review performed before SARNET started showed that the existing data on zirconium alloy oxidation in air were scarce. Moreover, the exact role of zirconium nitride on the cladding degradation process was poorly understood. Regarding the cladding behaviour in air + steam or nitrogen-enriched atmospheres (encountered in oxygen-starved conditions), almost no data were available. New experimental programmes comprising small-scale tests have therefore been launched at FZK, IRSN (MOZART programme in the frame of the International Source Term Program-ISTP) and INR. Zircaloy-4 cladding in PWR (FZK, IRSN) and in CANDU (INR) geometry are investigated. On-line kinetic data are obtained on centimetre size tube segments, by thermogravimetry (FZK, IRSN and INR) or by mass spectrometry (FZK). Plugged tubes 15 cm long (FZK) are also investigated. The samples are air-oxidised either in the 'as-received' state, or after pre-oxidation in steam. 'Analytical' tests at constant temperature and gas composition provide basic kinetic data, while more prototypical temperature transients and sequential gas compositions are also investigated. The temperature domains extend from 600 deg. C up to 1500 deg. C. Systematic post-test metallographic inspections are performed. The paper gives a synthesis of the results obtained, comparing them in terms of kinetics and oxide scale structure and composition. A comparative analysis is performed with results of the QUENCH-10 (Q-10) bundle test, which included an air ingress phase. It is shown how the data contribute to a better understanding of the cladding degradation process, especially regarding the role of nitrogen. For modelling of

  19. Separate-effect tests on zirconium cladding degradation in air ingress situations

    International Nuclear Information System (INIS)

    Duriez, C.; Steinbrueck, M.; Ohai, D.; Meleg, T.; Birchley, J.; Haste, T.

    2009-01-01

    In the event of air ingress during a reactor or spent fuel pond low probability accident, the fuel rods will be exposed to air-containing atmospheres at high temperatures. In comparison with steam, the presence of air is expected to result in a more rapid escalation of the accident. A state-of-the-art review performed before SARNET started showed that the existing data on zirconium alloy oxidation in air were scarce. Moreover, the exact role of zirconium nitride on the cladding degradation process was poorly understood. Regarding the cladding behaviour in air + steam or nitrogen-enriched atmospheres (encountered in oxygen-starved conditions), almost no data were available. New experimental programmes comprising small-scale tests have therefore been launched at FZK, IRSN (MOZART programme in the frame of the International Source Term Program-ISTP) and INR. Zircaloy-4 cladding in PWR (FZK, IRSN) and in CANDU (INR) geometry are investigated. On-line kinetic data are obtained on centimetre size tube segments, by thermogravimetry (FZK, IRSN and INR) or by mass spectrometry (FZK). Plugged tubes 15 cm long (FZK) are also investigated. The samples are air-oxidised either in the 'as-received' state, or after pre-oxidation in steam. 'Analytical' tests at constant temperature and gas composition provide basic kinetic data, while more prototypical temperature transients and sequential gas compositions are also investigated. The temperature domains extend from 600 deg. C up to 1500 deg. C. Systematic post-test metallographic inspections are performed. The paper gives a synthesis of the results obtained, comparing them in terms of kinetics and oxide scale structure and composition. A comparative analysis is performed with results of the QUENCH-10 (Q-10) bundle test, which included an air ingress phase. It is shown how the data contribute to a better understanding of the cladding degradation process, especially regarding the role of nitrogen. For modelling of the oxide scale

  20. Fuel rod-to-support contact pressure and stress measurement for CHASNUPP-1(PWR) fuel

    International Nuclear Information System (INIS)

    Waseem; Elahi, N.; Siddiqui, A.; Murtaza, G.

    2011-01-01

    Research highlights: → A detailed finite element model of spacer grid cell with fuel rod-to-support has been developed to determine the contact pressure between the supports of the grid and fuel rod cladding. → The spring hold-down force is calculated using the contact pressure obtained from the FE model. → Experiment has also been conducted in the same environment for the measurement of this force. → The spring hold-down force values obtained from both studies confirm the validation of this analysis. → The stress obtained through this analysis is less than the yield strength of spacer grid material, thus fulfils the structural integrity criteria of grid. - Abstract: This analysis has been made in an attempt to measure the contact pressure of the PWR fuel assembly spacer grid spring and to verify its structural integrity at room temperature in air. A detailed finite element (FE) model of spacer grid cell with fuel rod-to-support has been developed to determine the contact pressure between the supports of the grid and fuel rod cladding. The FE model of a fuel rod-to-support system is produced with shell and contact elements. The spring hold-down force is calculated using the contact pressure obtained from the FE model. Experiment has also been conducted in the same environment for the measurement of this force. The spring hold-down force values obtained from both studies are compared, which show good agreement, and in turn confirm the validation of this analysis. The Stress obtained through this analysis is less than the yield strength of spacer grid material (Inconel-718), thus fulfils the structural integrity criteria of grid.

  1. Fuel rod-to-support contact pressure and stress measurement for CHASNUPP-1(PWR) fuel

    Energy Technology Data Exchange (ETDEWEB)

    Waseem, E-mail: wazim_me@hotmail.co [Directorate General Nuclear Power Fuel, Pakistan Atomic Energy Commission, P.O. Box No. 1847, Islamabad 44000 (Pakistan); Elahi, N.; Siddiqui, A.; Murtaza, G. [Directorate General Nuclear Power Fuel, Pakistan Atomic Energy Commission, P.O. Box No. 1847, Islamabad 44000 (Pakistan)

    2011-01-15

    Research highlights: A detailed finite element model of spacer grid cell with fuel rod-to-support has been developed to determine the contact pressure between the supports of the grid and fuel rod cladding. The spring hold-down force is calculated using the contact pressure obtained from the FE model. Experiment has also been conducted in the same environment for the measurement of this force. The spring hold-down force values obtained from both studies confirm the validation of this analysis. The stress obtained through this analysis is less than the yield strength of spacer grid material, thus fulfils the structural integrity criteria of grid. - Abstract: This analysis has been made in an attempt to measure the contact pressure of the PWR fuel assembly spacer grid spring and to verify its structural integrity at room temperature in air. A detailed finite element (FE) model of spacer grid cell with fuel rod-to-support has been developed to determine the contact pressure between the supports of the grid and fuel rod cladding. The FE model of a fuel rod-to-support system is produced with shell and contact elements. The spring hold-down force is calculated using the contact pressure obtained from the FE model. Experiment has also been conducted in the same environment for the measurement of this force. The spring hold-down force values obtained from both studies are compared, which show good agreement, and in turn confirm the validation of this analysis. The Stress obtained through this analysis is less than the yield strength of spacer grid material (Inconel-718), thus fulfils the structural integrity criteria of grid.

  2. Cladding Effects on Structural Integrity of Nuclear Components

    International Nuclear Information System (INIS)

    Sattari-Far, Iradi; Andersson, Magnus

    2006-06-01

    Based on this study, the following conclusions and recommendations can be made: Due to significant differences in the thermal and mechanical properties between the austenitic cladding and the ferritic base metal, residual stresses are induced in the cladding and the underlying base metal. These stresses are left in clad components even after Post-Weld Heat Treatment (PWHT). The different restraint conditions of the clad component have a minor influence on the magnitude of the cladding residual stresses in the cladding layer. The thickness of the clad object is the main impacting geometrical dimension in developing cladding residual stresses. A clad object having a base material thickness exceeding 10 times the cladding thickness would be practically sufficient to introduce cladding residual stresses of a thick reactor pressure vessel. For a clad component that received PWHT, the peak tensile stress is in the cladding layer, and the residual stresses in the underlying base material are negligible. However, for clad components not receiving PWHT, for instance the repair welding of the cladding, the cladding residual stresses of tensile type exist even in the base material. This implies a higher risk for underclad cracking for clad repairs that received no PWHT. For certain clad geometries, like nozzles, the profile of the cladding residual stresses depends on the clad thickness and position, and significant tensile stresses can also exist in the base material. Based on different measurements reported in the literature, a value of 150 GPa can be used as Young's Modulus of the austenitic cladding material at room temperature. The control measurements of small samples from the irradiated reactor pressure vessel head did not reveal a significant difference of Young's Modulus between the irradiated and the unirradiated cladding material condition. No significant differences between the axial and tangential cladding residual stresses are reported in the measurement of

  3. Metallurgical and mechanical behaviours of PWR fuel cladding tube oxidised at high temperature; Comportements metallurqigue et mecanique des materiaux de gainage du combustible REP oxydes a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Stern, A

    2007-12-15

    Zirconium alloys are used as cladding materials in Pressurized Water Reactors (PWR). As they are submitted to very extreme conditions, it is necessary to check their behaviour and especially to make sure they meet the safety criteria. They are therefore studied under typical in service-loadings but also under accidental loadings. In one of these accidental scenarios, called Loss of Coolant Accident (LOCA) the cladding temperature may increase above 800 C, in a steam environment, and decrease before a final quench of the cladding. During this temperature transient, the cladding is heavily oxidised, and the metallurgical changes lead to a decrease of the post quench mechanical properties. It is then necessary to correlate this drop in residual ductility to the metallurgical evolutions. This is the problem we want to address in this study: the oxidation of PWR cladding materials at high temperature in a steam environment and its consequences on post quench mechanical properties. As oxygen goes massively into the metallic part - a zirconia layer grows at the same time - during the high temperature oxidation, the claddings tubes microstructure shows three different phases that are the outer oxide layer (zirconia) and the inner metallic phases ({alpha}(O) and 'ex {beta}') - with various mechanical properties. In order to reproduce the behaviour of this multilayered material, the first part of this study consisted in creating samples with different - but homogeneous in thickness - oxygen contents, similar to those observed in the different phases of the real cladding. The study was especially focused on the {beta}-->{alpha} phase transformation upon cooling and on the resulting microstructures. A mechanism was proposed to describe this phase transformation. For instance, we conclude that for our oxygen enriched samples, the phase transformation kinetics upon cooling are ruled by the oxygen partitioning between the two allotropic phases. Then, these materials

  4. Interactions in Zircaloy/UO2 fuel rod bundles with Inconel spacers at temperatures above 1200deg C (posttest results of severe fuel damage experiments CORA-2 and CORA-3)

    International Nuclear Information System (INIS)

    Hagen, S.; Hofmann, P.; Schanz, G.; Sepold, L.

    1990-09-01

    In the CORA experiments test bundles of usually 16 electrically heated fuel rod simulators and nine unheated rods are subjected to temperature transients of a slow heatup rate in a steam environment. Thus, an accident sequence is simulated, which may develop from a small-break loss-of-coolant accident of an LWR. An aim of CORA-2, as a first test of its kind, was also to gain experience in the test conduct and posttest handling of UO 2 specimens. CORA-3 was performed as a high-temperature test. The transient phases of CORA-2 and CORA-3 were initiated with a temperature ramp rate of 1 K/s. The temperature escalation due to the exothermal zircaloy(Zry)-steam reaction started at about 1000deg C, leading the bundles to maximum temperatures of 2000deg C and 2400deg C for tests CORA-2 and CORA-3, respectively. The test bundles resulted in severe oxidation and partial melting of the cladding, fuel dissolution by Zry/UO 2 interaction, complete Inconel spacer destruction, and relocation of melts and fragments to lower elevations in the bundle, where extended blockages have formed. In both tests the fuel rod destruction set in together with the formation of initial melts from the Inconel/Zry interaction. The lower Zry spacer acted as a catcher for relocated material. In test CORA-2 the UO 2 pellets partially disintegrated into fine particles. This powdering occurred during cooldown. There was no physical disintegration of fuel in test CORA-3. (orig./MM) [de

  5. High-Temperature Tolerance in Multi-Scale Cermet Solar-Selective Absorbing Coatings Prepared by Laser Cladding.

    Science.gov (United States)

    Pang, Xuming; Wei, Qian; Zhou, Jianxin; Ma, Huiyang

    2018-06-19

    In order to achieve cermet-based solar absorber coatings with long-term thermal stability at high temperatures, a novel single-layer, multi-scale TiC-Ni/Mo cermet coating was first prepared using laser cladding technology in atmosphere. The results show that the optical properties of the cermet coatings using laser cladding were much better than the preplaced coating. In addition, the thermal stability of the optical properties for the laser cladding coating were excellent after annealing at 650 °C for 200 h. The solar absorptance and thermal emittance of multi-scale cermet coating were 85% and 4.7% at 650 °C. The results show that multi-scale cermet materials are more suitable for solar-selective absorbing coating. In addition, laser cladding is a new technology that can be used for the preparation of spectrally-selective coatings.

  6. High-Temperature Tolerance in Multi-Scale Cermet Solar-Selective Absorbing Coatings Prepared by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Xuming Pang

    2018-06-01

    Full Text Available In order to achieve cermet-based solar absorber coatings with long-term thermal stability at high temperatures, a novel single-layer, multi-scale TiC-Ni/Mo cermet coating was first prepared using laser cladding technology in atmosphere. The results show that the optical properties of the cermet coatings using laser cladding were much better than the preplaced coating. In addition, the thermal stability of the optical properties for the laser cladding coating were excellent after annealing at 650 °C for 200 h. The solar absorptance and thermal emittance of multi-scale cermet coating were 85% and 4.7% at 650 °C. The results show that multi-scale cermet materials are more suitable for solar-selective absorbing coating. In addition, laser cladding is a new technology that can be used for the preparation of spectrally-selective coatings.

  7. WWER-440 fuel rod performance analysis with PIN-Micro and TRANSURANUS codes

    International Nuclear Information System (INIS)

    Vitkova, M.; Manolova, M.; Stefanova, S.; Simeonova, V.; Passage, G.; Lassmann, K.

    1994-01-01

    PIN-micro and TRANSURANUS codes were used to analyse the WWER-440 fuel rod behaviour at normal operation conditions. Two highest loaded fuel rods of the fuel assemblies irradiated in WWER-440 with different power histories were selected. A set of the most probable average values of all geometrical and technological parameters were used. A comparison between PIN-micro and TRANSURANUS codes was performed using identical input data. The results for inner gas pressure, gap size, local linear heat rate, fuel central temperature and fission gas release as a function of time calculated for the selected fuel rods are presented. The following conclusions were drawn: 1) The PIN-micro code predicts adequately the thermal and mechanical behaviour of the two fuel rods; 2) The comparison of the results obtained by PIN-micro and TRANSURANUS shows a reasonable agreement and the discrepancies could be explained by the lack of thoroughly WWER oriented verification of TRANSURANUS; 3) The advanced TRANSURANUS code could be successfully applied for WWER fuel rod thermal and mechanical analysis after incorporation of all necessary WWER specific material properties and models for the Zr+1%Nb cladding, for the fuel rod as a whole and after validation against WWER experimental and operational data. 1 tab., 10 figs., 10 refs

  8. WWER-440 fuel rod performance analysis with PIN-Micro and TRANSURANUS codes

    Energy Technology Data Exchange (ETDEWEB)

    Vitkova, M; Manolova, M; Stefanova, S; Simeonova, V; Passage, G [Bylgarska Akademiya na Naukite, Sofia (Bulgaria). Inst. za Yadrena Izsledvaniya i Yadrena Energetika; Kharalampieva, Ts [Kombinat Atomna Energetika, Kozloduj (Bulgaria); Lassmann, K [European Atomic Energy Community, Karlsruhe (Germany). European Inst. for Transuranium Elements

    1994-12-31

    PIN-micro and TRANSURANUS codes were used to analyse the WWER-440 fuel rod behaviour at normal operation conditions. Two highest loaded fuel rods of the fuel assemblies irradiated in WWER-440 with different power histories were selected. A set of the most probable average values of all geometrical and technological parameters were used. A comparison between PIN-micro and TRANSURANUS codes was performed using identical input data. The results for inner gas pressure, gap size, local linear heat rate, fuel central temperature and fission gas release as a function of time calculated for the selected fuel rods are presented. The following conclusions were drawn: (1) The PIN-micro code predicts adequately the thermal and mechanical behaviour of the two fuel rods; (2) The comparison of the results obtained by PIN-micro and TRANSURANUS shows a reasonable agreement and the discrepancies could be explained by the lack of thoroughly WWER oriented verification of TRANSURANUS; (3) The advanced TRANSURANUS code could be successfully applied for WWER fuel rod thermal and mechanical analysis after incorporation of all necessary WWER specific material properties and models for the Zr+1%Nb cladding, for the fuel rod as a whole and after validation against WWER experimental and operational data. 1 tab., 10 figs., 10 refs.

  9. Performance of cladding on MOX fuel with low 240Pu/239Pu ratio

    International Nuclear Information System (INIS)

    McCoy, K.; Blanpain, P.; Morris, R.

    2015-01-01

    The U.S. Department of Energy has decided to dispose of a portion of its surplus plutonium by reconstituting it into mixed oxide (MOX) fuel and irradiating it in commercial power reactors. As part of fuel qualification, four lead assemblies were manufactured and irradiated to a maximum fuel rod average burnup of 47.3 MWd/kg heavy metal. This was the world's first commercial irradiation of MOX fuel with a 240 Pu/ 239 Pu ratio less than 0.10. Five fuel rods with varying burnups and plutonium contents were selected from one of the assemblies and shipped to Oak Ridge National Laboratory for hot cell examination. This paper discusses the results of those examinations with emphasis on cladding performance. Exams relevant to the cladding included visual and eddy current exams, profilometry, microscopy, hydrogen analysis, gallium analysis, and mechanical testing. There was no discernible effect of the type of MOX fuel on the performance of the cladding. (authors)

  10. Heater rod temperature change at boiling transition under flow oscillation

    International Nuclear Information System (INIS)

    Kasai, Shigeru; Toba, Akio; Takigawa, Yukio; Ebata, Shigeo; Morooka, Shin-ichi; Shirakawa, Ken-etsu; Utsuno, Hideaki.

    1986-01-01

    The experiments were performed to investigate the boiling transition phenomenon under flow oscillation (OSBT) during thermal hydraulic instability. It was found, from the experimental results, that the thermal hydraulic instability did not immediately lead to the boiling transition (BT) and, even when the BT occurred due to a power increase, the change in the heater rod temperature was periodically up and down with a saw-toothed shape and no excursion occurred. To investigate the temperature change characteristics, an analysis was also performed using the transient thermal hydraulics code. The analytical results showed that the shape of the heater rod temperature change was well simulated by presuming a repeat of alternate BT and rewetting. Based on these results, further analysis has been performed with the lumped parameter model to investigate the temperature profile characteristics as well as the effects of the post-BT heat transfer coefficient and the flow oscillation period on the maximum temperature. (author)

  11. Compatibility studies on Mo-coating systems for nuclear fuel cladding applications

    Science.gov (United States)

    Koh, Huan Chin; Hosemann, Peter; Glaeser, Andreas M.; Cionea, Cristian

    2017-12-01

    To improve the safety factor of nuclear power plants in accident scenarios, molybdenum (Mo), with its high-temperature strength, is proposed as a potential fuel-cladding candidate. However, Mo undergoes rapid oxidation and sublimation at elevated temperatures in oxygen-rich environments. Thus, it is necessary to coat Mo with a protective layer. The diffusional interactions in two systems, namely, Zircaloy-2 (Zr2) on a Mo tube, and iron-chromium-aluminum (FeCrAl) on a Mo rod, were studied by aging coated Mo substrates in high vacuum at temperatures ranging from 650 °C to 1000° for 1000 h. The specimens were characterized using scanning electron microscopy (SEM), energy-dispersive spectrometry (EDS) and nanoindentation. In both systems, pores in the coating increased in size and number with increasing temperature over time, and cracks were also observed; intermetallic phases formed between the Mo and its coatings.

  12. Cladding Effects on Structural Integrity of Nuclear Components

    Energy Technology Data Exchange (ETDEWEB)

    Sattari-Far, Iradi; Andersson, Magnus [lnspecta Technology AB, Stockholm (Sweden)

    2006-06-15

    Based on this study, the following conclusions and recommendations can be made: Due to significant differences in the thermal and mechanical properties between the austenitic cladding and the ferritic base metal, residual stresses are induced in the cladding and the underlying base metal. These stresses are left in clad components even after Post-Weld Heat Treatment (PWHT). The different restraint conditions of the clad component have a minor influence on the magnitude of the cladding residual stresses in the cladding layer. The thickness of the clad object is the main impacting geometrical dimension in developing cladding residual stresses. A clad object having a base material thickness exceeding 10 times the cladding thickness would be practically sufficient to introduce cladding residual stresses of a thick reactor pressure vessel. For a clad component that received PWHT, the peak tensile stress is in the cladding layer, and the residual stresses in the underlying base material are negligible. However, for clad components not receiving PWHT, for instance the repair welding of the cladding, the cladding residual stresses of tensile type exist even in the base material. This implies a higher risk for underclad cracking for clad repairs that received no PWHT. For certain clad geometries, like nozzles, the profile of the cladding residual stresses depends on the clad thickness and position, and significant tensile stresses can also exist in the base material. Based on different measurements reported in the literature, a value of 150 GPa can be used as Young's Modulus of the austenitic cladding material at room temperature. The control measurements of small samples from the irradiated reactor pressure vessel head did not reveal a significant difference of Young's Modulus between the irradiated and the unirradiated cladding material condition. No significant differences between the axial and tangential cladding residual stresses are reported in the

  13. Results of examinations of safety experimental rods of trap-like type irradiated in the BN-600 reactor

    International Nuclear Information System (INIS)

    Tarasikov, V.P.; Voznesenskij, R.M.; Rudenko, V.A.

    2001-01-01

    The results of post-irradiation examination are reported for three trap-like scram rods having been in operation in BN-600 reactor for 311, 331 and 348 EFPD (effective full power days). Compacted boron carbide enriched with 80 at.% 10 B is used as an absorber, zirconium hydride serves as a moderator; cladding are fabricated from steel 06Kh16N15M3B. The results obtained show that two zones are formed in the absorber material which are different in fracture mode and positioned at different distances from the moderator. Radiation damages of steel cladding are noted to be arranged nonuniformly through the height of the rod. The cladding-absorber interaction manifests itself in various ways, this is associated with various absorber burnups. The area of cladding-zirconium hydride interaction constitutes ∼ 30-80 μm. The swelling of the moderator is 4-5% and does not result in a loss of a cladding-moderator clearance [ru

  14. Creep behavior under internal pressure of zirconium alloy cladding oxidized in steam at high temperature

    International Nuclear Information System (INIS)

    Chosson, Raphael

    2014-01-01

    During hypothetical Loss-Of-Coolant-Accident (LOCA) scenarios, zirconium alloy fuel cladding tubes creep under internal pressure and are oxidized on their outer surface at high temperature (HT). Claddings become stratified materials: zirconia and oxygen-stabilized α phase, called α(O), are formed on the outer surface of the cladding whereas the inner part remains in the β domain. The strengthening effect of oxidation on the cladding creep behavior under internal pressure has been highlighted at HT. In order to model this effect, the creep behavior of each layer had to be determined. This study focused on the characterization of the creep behavior of the α(O) phase at HT, through axial creep tests performed under vacuum on model materials, containing from 2 to 7 wt.% of oxygen and representative of the α(O) phase. For the first time, two creep flow regimes have been observed in this phase. Underlying physical mechanisms and relevant microstructural parameters have been discussed for each regime. The strengthening effect due to oxygen on the α(O) phase creep behavior at HT has been quantified and creep flow equations have been identified. A ductile to brittle transition criterion has been also suggested as a function of temperature and oxygen content. Relevance of the creep flow equations for each layer, identified in this study or from the literature, has been discussed. Then, a finite element model, describing the oxidized cladding as a stratified material, has been built. Based on this model, a fraction of the experimental strengthening during creep is predicted. (author) [fr

  15. Parametric study of the behaviour of a pre irradiated BWR fuel rod under conditions of LOCA simulated in the halden in pile test system with the FALCON code

    Energy Technology Data Exchange (ETDEWEB)

    Khvostov, G.; Zimmermann, M. A. [Laboratory for Reactor Physics and Systems Behaviour, Paul Scherrer Institut, Villigen (Switzerland); Ledergerber, G. [Kernkraftwerk Leibstadt AG, Leibstadt (Switzerland); Kolstad, E. [Institute for Energy Technology - OECD Halden Reactor Project, Halden (Norway); Montgomery, R. O. [Anatech Corporation, San Diego (United States)

    2008-10-15

    A new LOCA test at Halden was planned as the first experiment within the Halden LOCA program addressing the behaviour of commercially irradiated BWR fuel of medium burn up with burst of the cladding expected to occur at a temperature of about 1050.deg.C, which is essentially higher than in the preceding experiments. The specific measures to be adopted have been suggested based upon a parametric study using the FALCON fuel behaviour code and aimed at an optimized design of the test fuel rod for the given high target cladding temperature of 1150 .deg. C (peak local). The analysis has shown a reasonable agreement with the fundamental experimental findings, such as correlations of NUREG 0630, as well as consistency with the data from Halden LOCA testing available so far. Thus, a general conclusion is drawn about the applicability of the methodology developed at PSI to the analysis of LWR fuel rod behaviour during LOCA, in consideration of the effects of fuel burn up.

  16. Cladding using a 15 kW CO2 laser

    International Nuclear Information System (INIS)

    Vesely, E.J.; Verma, S.K.

    1989-01-01

    Laser alloying or cladding differs little in principle from the traditional forms of weld overlays, but lasers as a heat source offer some distinct advantages. With the selective heating attainable using high power lasers, good metallurgical bond of the clad layer, minimal dilution and typically, a very fine homogeneous microstructure can be obtained in the clad layer. This is a review of work in laser cladding using the 15 kW CO 2 laser. The authors discuss the ability of the laser clad surface to increase the high temperature oxidation resistance of a low-alloy carbon steel (4140). Examples of clads subjected to high- temperature thermal cycling of nickel-20% aluminum and TaC + 4140 clad low-alloy steel and straight high-temperature oxidation of Stellite 6-304L cladding on a 4140 substrate are given

  17. Design criteria for confidence in the manufacture of BWR fuel rods

    International Nuclear Information System (INIS)

    Anantharaman, K.; Basu, S.; Anand, A.K.; Mehta, S.K.

    Based on the experience of fuel manufacture for BWR type reactors in India, the parameters which need stringent quality control, are discussed. The design specifications of the fuel rods as well as the cladding material and tubes are reported. The defect mechanisms to be taken into account and the fuel failure in reference to the variation of mechanical properties of the cladding are also described. (K.B.)

  18. Modeling of mechanical behavior of quenched zirconium-based nuclear fuel claddings after a high temperature oxidation

    International Nuclear Information System (INIS)

    Cabrera-Salcedo, A.

    2012-01-01

    During the second stage of Loss Of Coolant Accident (LOCA) in Pressurized Water Reactors (PWR) zirconium-based fuel claddings undergo a high temperature oxidation (up to 1200 C), then a water quench. After a single-side steam oxidation followed by a direct quench, the cladding is composed of three layers: an oxide (Zirconia) outer layer (formed at HT), always brittle at Room Temperature (RT), an intermediate oxygen stabilized alpha layer, always brittle at RT, called alpha(O), and an inner 'prior-beta' layer, which is the only layer able to keep some significant Post Quench (PQ) ductility at RT. However, hydrogen absorbed because of service exposure or during the LOCA transient, concentrates in this layer and may leads to its embrittlement. To estimate the PQ mechanical properties of these materials, Ring Compression Tests (RCT) are widely used because of their simplicity. Small sample size makes RCTs advantageous when a comparison with irradiated samples is required. Despite their good reproducibility, these tests are difficult to interpret as they often present two or more load drops on the engineering load-displacement curve. Laboratories disagree about their interpretation. This study proposes an original fracture scenario for a stratified PQ cladding tested by RCT, and its associated FE model. Strong oxygen content gradient effect on layers mechanical properties is taken into account in the model. PQ thermal stresses resulting from water quench of HT oxidized cladding are investigated, as well as progressive damage of three layers during an RCT. The proposed scenario is based on interrupted RCT analysis, post- RCT sample's outer layers observation for damage evaluation, RCTs of prior-beta single-layer rings, and mechanical behavior of especially chemically adjusted samples. The force displacement curves appearance is correctly reproduced using the obtained FE model. The proposed fracture scenario elucidates RCTs of quenched zirconium-based nuclear fuel

  19. Fabrication of control rod system of RSG-GAS

    International Nuclear Information System (INIS)

    Hari-Sudirdjo; Setyono; Hendra-Prasetya

    2003-01-01

    Two unit absorbers, they are part of RSG-GAS control rod system, have been fabricated. One set absorber consist of two absorber plates and absorber casing. Absorber plate is made of Ag In Cd ( 80%, 15%, 5% ) alloy, which is cladded by stainless steel plate SS-316. Ag In Cd absorber plate has size of 625 mm x 60 mm x 3.3 mm, while cladding plat has thickness of 0.8 mm. Fabrication of two set absorbers has been conducted according to the plan

  20. DIONISIO 2.0: New version of the code for simulating a whole nuclear fuel rod under extended irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Soba, Alejandro, E-mail: soba@cnea.gov.ar; Denis, Alicia

    2015-10-15

    Highlights: • A new version of the DIONISIO code is developed. • DIONISIO is devoted to simulating the behavior of a nuclear fuel rod in operation. • The formerly two-dimensional simulation of a pellet-cladding segment is now extended to the whole rod length. • An acceptable and more realistic agreement with experimental data is obtained. • The prediction range of our code is extended up to average burnup of 60 MWd/kgU. - Abstract: The version 2.0 of the DIONISIO code, that incorporates diverse new aspects, has been recently developed. One of them is referred to the code architecture that allows taking into account the axial variation of the conditions external to the rod. With this purpose, the rod is divided into a number of axial segments. In each one the program considers the system formed by a pellet and the corresponding cladding portion and solves the numerous phenomena that take place under the local conditions of linear power and coolant temperature, which are given as input parameters. To do this a bi-dimensional domain in the r–z plane is considered where cylindrical symmetry and also symmetry with respect to the pellet mid-plane are assumed. The results obtained for this representative system are assumed valid for the complete segment. The program thus produces in each rod section the values of the temperature, stress, strain, among others as outputs, as functions of the local coordinates r and z. Then, the general rod parameters (internal rod pressure, amount of fission gas released, pellet stack elongation, etc.) are evaluated. Moreover, new calculation tools designed to extend the application range of the code to high burnup, which were reported elsewhere, have also been incorporated to DIONISIO 2.0 in recent times. With these improvements, the code results are compared with some 33 experiments compiled in the IFPE data base, that cover more than 380 fuel rods irradiated up to average burnup levels of 40–60 MWd/kgU. The results of these

  1. DIONISIO 2.0: New version of the code for simulating a whole nuclear fuel rod under extended irradiation

    International Nuclear Information System (INIS)

    Soba, Alejandro; Denis, Alicia

    2015-01-01

    Highlights: • A new version of the DIONISIO code is developed. • DIONISIO is devoted to simulating the behavior of a nuclear fuel rod in operation. • The formerly two-dimensional simulation of a pellet-cladding segment is now extended to the whole rod length. • An acceptable and more realistic agreement with experimental data is obtained. • The prediction range of our code is extended up to average burnup of 60 MWd/kgU. - Abstract: The version 2.0 of the DIONISIO code, that incorporates diverse new aspects, has been recently developed. One of them is referred to the code architecture that allows taking into account the axial variation of the conditions external to the rod. With this purpose, the rod is divided into a number of axial segments. In each one the program considers the system formed by a pellet and the corresponding cladding portion and solves the numerous phenomena that take place under the local conditions of linear power and coolant temperature, which are given as input parameters. To do this a bi-dimensional domain in the r–z plane is considered where cylindrical symmetry and also symmetry with respect to the pellet mid-plane are assumed. The results obtained for this representative system are assumed valid for the complete segment. The program thus produces in each rod section the values of the temperature, stress, strain, among others as outputs, as functions of the local coordinates r and z. Then, the general rod parameters (internal rod pressure, amount of fission gas released, pellet stack elongation, etc.) are evaluated. Moreover, new calculation tools designed to extend the application range of the code to high burnup, which were reported elsewhere, have also been incorporated to DIONISIO 2.0 in recent times. With these improvements, the code results are compared with some 33 experiments compiled in the IFPE data base, that cover more than 380 fuel rods irradiated up to average burnup levels of 40–60 MWd/kgU. The results of these

  2. Investigation of water-logged spent fuel rods under dry storage conditions

    International Nuclear Information System (INIS)

    Kohli, R.; Pasupathi, V.

    1986-09-01

    Tests were conducted to determine the amount of moisture contained in breached, water-logged spent fuel rods and the rate of release. Two well-characterized BWR fuel rods with reactor-induced breaches were tested in a hot cell. These rods contained approximately 6 to 10 g of moisture, most of which was released during heating tests simulating normal cask drying operations. Additional testing with two intentionally defected fuel rods (BWR and PWR) was performed to evaluate the effect of the cladding breach on migration of moisture along the length of the fuel rod. The results showed that the moisture released from reactor-breached spent fuel rods was insufficient to cause degradation of fuel or dry storage system components

  3. Postirradiation examination of JOYO MK-II control rod (CRM601). Irradiation performance of shroud type absorber pin

    International Nuclear Information System (INIS)

    Tanaka, Kosuke; Kikuchi, Shin; Katsuyama, Kozo; Nagamine, Tsuyoshi; Mitsugi, Takeshi; Uto, Manabu; Tatebe, Kazuaki; Onose, Shoji; Maruyama, Tadashi

    1998-10-01

    This paper describes the results of postirradiation examination and analysis by CORAL code for irradiation performance of CRM601 control rod, which was the 6th reloaded control rod with shroud type absorber pins for use in JOYO MK-II core. The detailed visual examination indicated that there was no cladding breach in absorber pins. However, sodium ingress from the vent tube was observed in four absorber pins among seven pins. While a remarkable oval deformation occurred in cladding tube of helium bonded absorber pins, a little or no diametral change was observed in the absorber pins in which sodium ingress took place. From metallurgical observations and the analysis by CORAL code, it was estimated that the shroud tube installed in helium bonded absorber pins were irradiated at 720degC, and those in sodium bonded absorber pins were irradiated at 420degC. It was confirmed that diametral change of cladding depended on the initial gap between shroud and cladding tube. The results of present investigation indicate that it is desirable to use the materials with low thermal expansion coefficient for shroud tubes, and that sodium bonded absorber pins were advantageous for obtaining long life control rods. (author)

  4. Air oxidation of Zircaloy-4, M5 (registered) and ZIRLOTM cladding alloys at high temperatures

    International Nuclear Information System (INIS)

    Steinbrueck, M.; Boettcher, M.

    2011-01-01

    The paper presents the results of isothermal and transient oxidation experiments of the advanced cladding alloys M5 (registered) and ZIRLO TM in comparison to Zircaloy-4 in air at temperatures from 973 to 1853 K. Generally, oxidation in air leads to a strong degradation of the cladding material. The main mechanism of this process is the formation of zirconium nitride and its re-oxidation. From the point of view of safety, the barrier effect of the fuel cladding is lost much earlier than during accident transients with a steam atmosphere only. Comparison of the three alloys investigated reveals a qualitatively similar, but quantitatively varying oxidation behavior in air. The mainly parabolic oxidation kinetics, where applicable, is comparable for the three alloys. Strong differences of up to 500% in oxidation rates were observed after transition to linear kinetics at temperatures below 1300 K. The paper presents kinetic rate constants as well as critical times and oxide scale thicknesses at the point of transition from parabolic to linear kinetics.

  5. Fuel assemblies for PWR type reactors: fuel rods, fuel plates. CEA work presentation

    International Nuclear Information System (INIS)

    Delafosse, Jacques.

    1976-01-01

    French work on PWR type reactors is reported: basic knowledge on Zr and its alloys and on uranium oxide; experience gained on other programs (fast neutron and heavy water reactors); zircaloy-2 or zircaloy-4 clad UO 2 fuel rods; fuel plates consisting of zircaloy-2 clad UO 2 squares of thickness varying between 2 and 4mm [fr

  6. The results of postirradiation examinations of VVER-1000 and VVER-440 fuel rods

    Science.gov (United States)

    Dubrovin, K. P.; Ivanov, E. G.; Strijov, P. N.; Yakovlev, V. V.

    1991-02-01

    The paper presents the results of postirradiation examination of the fuel rods having different fuel-cladding gaps, pellet densities, pellet inner diameters and so on. The fuel rods were irradiated in the material science reactor (MR) of the Kurchatov Institute of Atomic Energy and at 4 unit of the Novo-Voronezh nuclear powerplant. Some data on fission gas release and rod geometry and compared with computer code predictions.

  7. SUMMARY OF CHARACTERISATION DATA ON CLADDING MATERIALS USED IN THE CORROSION TEST IFA-638 AND IN THE CREEP TEST IFA-617

    International Nuclear Information System (INIS)

    Nakata, M.; Hauso, E.

    1998-10-01

    Modern PWR cladding materials are being tested in two joint programme tests; the cladding corrosion test IFA-638 and in the creep test IFA-617. The materials for the two tests, have been provided by four organisations: ABB-Atom, ENUSA, Framatome and Mitsubishi Heavy Industries. This report gives an overview of the different materials being tested as fuelled test rods and unfuelled cladding coupons in IFA-638. For IFA-638, cladding has been used for fabrication of both fresh and pre-irradiated test rods. The coupon materials, all in the unirradiated condition, comprise a range of alloys of different chemical composition, heat treatment, pre-filming and /or pre-hydriding treatment. Four pre-irradiated cladding materials of the same type of those used in IFA-638, have also been used to prepare the four fuelled subsegments that are being studied in the creep rig IFA-617. All currently available information related to the IFA-638 and IFA-617 material characterisation and properties are summarised in this report. (author)

  8. BISON Investigation of the Effect of the Fuel- Cladding Contact Irregularities on the Peak Cladding Temperature and FCCI Observed in AFC-3A Rodlet 4

    Energy Technology Data Exchange (ETDEWEB)

    Medvedev, Pavel G. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-09-01

    The primary objective of this report is to document results of BISON analyses supporting Fuel Cycle Research and Development (FCRD) activities. Specifically, the present report seeks to provide explanation for the microstructural features observed during post irradiation examination of the helium-bonded annular U-10Zr fuel irradiated during the AFC-3A experiment. Post irradiation examination of the AFC-3A rodlet revealed microstructural features indicative of the fuel-cladding chemical interaction (FCCI) at the fuel-cladding interface. Presence of large voids was also observed in the same locations. BISON analyses were performed to examine stress and temperature profiles and to investigate possible correlation between the voids and FCCI. It was found that presence of the large voids lead to a formation of circumferential temperature gradients in the fuel that may have redirected migrating lanthanides to the locations where fuel and cladding are in contact. Resulting localized increase of lanthanide concentration is expected to accelerate FCCI. The results of this work provide important guidance to the post irradiation examination studies. Specifically, the hypothesis of lanthanides being redirected from the voids to the locations where the fuel and the cladding are in contact should be verified by conducting quantitative electron microscopy or Electron Probe Micro-Analyzer (EPMA). The results also highlight the need for computer models capable of simulating lanthanide diffusion in metallic fuel and establish a basis for validation of such models.

  9. Control rod

    International Nuclear Information System (INIS)

    Takeda, Toshikazu; Inoue, Kotaro.

    1979-01-01

    Purpose: To flatten the power distribution in the reactor core without impairing neutron economy by disposing pins containing elements of lower atomic number in the central region of a shroud and loading pins containing depleted uranium in the periphery region thereof. Constitution: The shroud has a layer of pins containing depleted uranium in the peripheral region and a layer of pins containing elements of lower atomic number such as beryllium in the central region. Heat removal from those pins containing depleted uranium and elements of lower atomic number (neutron moderator) is effected by sodium flow outside of the cladding material. The control rod operation is conducted by inserting or extracting the central portion (pins containing elements of lower atomic number such as beryllium) inside of the stainless pipe. Upon extraction of the control rod, the moderator in the central region is removed whereby high speed neutrons are no more deccelerated and the absorption rate to the depleted uranium is decreased. This can flatten the power distribution in the reactore core with the disposition of a plurality of control rods at a better neutron economy as compared with the use of neutron absorber such as boron. (Seki, T.)

  10. Wire-wrapped rod-bundle heat-transfer analysis for LMFBR

    International Nuclear Information System (INIS)

    Wong, C.N.C.; Todreas, N.E.

    1982-07-01

    Helical wire wraps are widely used in the LMFBR fuel and blanket assemblies to provide coolant mixing and maintain proper spacing between fuel pins. The presence of the helical wire, however, may possibly induce heat transfer problems, such as the uncertainty of the maximum clad temperature as a result of the contact between the wires and the pins. In this study, the detailed transient three dimensional velocity and temperature distributions for the coolant around the pin will be determined by solving the governing momentum and energy equation numerically. A computer code HEATRAN has been developed to perform this calculation. Before the computer code HEATRAN is applied to the wire wrapped rod bundle problem, it is used to analyze a wide range of fluid and heat transfer problem to verify its capabilities

  11. Minimization of PWR reactor control rods wear

    International Nuclear Information System (INIS)

    Ponzoni Filho, Pedro; Moura Angelkorte, Gunther de

    1995-01-01

    The Rod Cluster Control Assemblies (RCCA's) of Pressurized Water Reactors (PWR's) have experienced a continuously wall cladding wear when Reactor Coolant Pumps (RCP's) are running. Fretting wear is a result of vibrational contact between RCCA rodlets and the guide cards which provide lateral support for the rodlets when RCCA's are withdrawn from the core. A procedure is developed to minimize the rodlets wear, by the shuffling and axial reposition of RCCA's every operating cycle. These shuffling and repositions are based on measurement of the rodlet cladding thickness of all RCCA's. (author). 3 refs, 2 figs, 2 tabs

  12. PATE - a computer code for the calculation of temperature distribution in cylindrical fuel rods

    International Nuclear Information System (INIS)

    Silva Neto, A.J. da; Roberty, N.C.; Carmo, E.G.D. do.

    1983-08-01

    An analytical solution for the temperature profile in the fuel cladding is presented, having the coolant temperature as boundary conditions and using a first-order polynomial for the zircalloy thermal conductivity. The temperature profile in the fuel pellet is determined solving an algebraic equation by iterative methods. (E.G.) [pt

  13. High-temperature irradiation of niobium-1 w/o zirconium-clad UO/sub 2/. [Compatibility with lithium

    Energy Technology Data Exchange (ETDEWEB)

    Kangilaski, M.; Fromm, E.O.; Lozier, D.H.; Storhok, V.W.; Gates, J.E.

    1965-06-28

    Twenty-four 0.225-in.-diameter and six 0.290-in.-diameter UO/sub 2/ specimens clad with 80 mils of niobium-1 w/o zirconium were irradiated to burnups of 1.4 to 6.0 at. % of uranium at surface temperatures of 900 to 1400/sup 0/C. UO/sub 2/ and lithium were found to be incompatible at these temperatures, and the thick cladding was used primarily to minimize the chances of contact of UO/sub 2/ and the lithium coolant. The thickly clad specimens did not undergo any dimensional changes as a result of irradiation, although it was found that movement of UO/sub 2/ took place in the axial direction by a vaporization-redeposition mechanism. It was found that 32 to 87% of the fission gases was released from the fuel, depending on the temperature of the specimen. Metallographic examination of longitudinal and transverse sections of the specimens indicated the usual UO/sub 2/ microstructure with columnar grains. Grain-boundary thickening was observed in the UO/sub 2/ at higher burnups. The oxygen/uranium ratio of UO/sub 2/ increased with increasing burnup.

  14. Control rod position and temperature coefficients in HTTR power-rise tests. Interim report

    International Nuclear Information System (INIS)

    Fujimoto, Nozomu; Nojiri, Naoki; Takada, Eiji; Saito, Kenji; Kobayashi, Shoichi; Sawahata, Hiroaki; Kokusen, Sigeru

    2001-03-01

    Power-rise tests of the High Temperature Engineering Test Reactor (HTTR) have been carried out aiming to achieve 100% power. So far, 50% of power operation and many tests have been carried out. In the HTTR, temperature change in core is so large to achieve the outlet coolant temperature of 950degC. To improve the calculation accuracy of the HTTR reactor physics characteristics, control rod positions at criticality and temperature coefficients were measured at each step to achieve 50% power level. The calculations were carried out using Monte Carlo code and diffusion theory with temperature distributions in the core obtained by reciprocal calculation of thermo-hydraulic code and diffusion theory. Control rod positions and temperature coefficients were calculated by diffusion theory and Monte Carlo method. The test results were compared to calculation results. The control rod positions at criticality showed good agreement with calculation results by Monte Carlo method with error of 50 mm. The control position at criticality at 100% was predicted around 2900mm. Temperature coefficients showed good agreement with calculation results by diffusion theory. The improvement of calculation will be carried out comparing the measured results up to 100% power level. (author)

  15. Core conversion from rod to plate type fuel elements in research reactors

    International Nuclear Information System (INIS)

    Khattab, M.S.; Mina, A.R.

    1997-01-01

    Core thermalhydraulic analysis have been performed for rod and plate types fuel elements without altering the core bundles square grid spacer (68 mm, side) and coolant mass flow rate. The U O 2 -Mg, 10% enrichment rod type fuel elements are replaced by the MTR plate type, U-Al alloy of 20% enrichment. Coolant mass flux increased from 2000 kg/m 2 S to 5000 kg/m 2 S. Reactor power could be upgraded from 2 to 10 MW without significantly altering the steady state, thermal-hydraulic safety margins. Fuel, clad and coolant transient temperatures are determined inside the core hot channel during flow coast down using paret code. Residual heat removal system of 20% coolant capacity is necessary for upgrading reactor power to encounter the case of pumps off at 10 MW nominal operation. 6 figs., 2 tabs

  16. PWR fuel rod corrosion in Japan

    International Nuclear Information System (INIS)

    Inoue, S.; Mori, K.; Murata, K.; Kobasyashi, S.

    1997-01-01

    Many particular appearance were observed on the fuel rod surfaces during fuel inspection at reactor outage in 1991. The appearances looked like small black circular nodules. The size was approximately 1 mm. This kind of appearances were found on fuel rods of which burnup exceeded approximately 30 GWd/t and at the second or third spans of the fuel assembly from the top. In order to clarify the cause, PIE was performed. The black nodules were confirmed to be oxide film spalling by visual inspection. Maximum oxide film thickness was 70 μm and spalling was observed where oxide thickness exceeded 40 t0 50 μm. Oxide film thickness was greater than expected. Many small pores were found in the oxide film when the oxide film had become thicker. Many circumferential cracks were also found in the film. It was speculated that these cracks caused the spalling of the oxide film. Hydride precipitates were mainly oriented circumferentially. Dense hydrides were observed near the outer rim of the cladding. No concentrated hydrides were observed near the spalling area. Maximum hydrogen content was 315 ppm. It was confirmed that the results of tensile test showed no significant effects by corrosion. The mechanism of accelerated corrosion was studied in detail. Water chemistry during irradiation was examined. Lithium content was maintained below 2.2 ppm. pH value was kept between 6.9 and 7.2. There was no anomalies in water chemistry during reactor operation. Cladding fabrication record clarified that heat treatment parameter was smaller than the optimum value. In Japan, heat treatment of the cladding was already optimized by improved fabrication process. Also chemical composition optimization of the cladding, such as low Tin and high Silicon content, was adopted for high burnup fuel. These remedies has already reduced fuel cladding corrosion and we believe we have solved this problem. (author). 6 figs, 1 tab

  17. PWR fuel rod corrosion in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, S [Kansai Electric Power Co., Inc., Osaka (Japan); Mori, K; Murata, K; Kobasyashi, S [Nuclear Fuel Industries, Ltd, Osaka (Japan)

    1997-02-01

    Many particular appearance were observed on the fuel rod surfaces during fuel inspection at reactor outage in 1991. The appearances looked like small black circular nodules. The size was approximately 1 mm. This kind of appearances were found on fuel rods of which burnup exceeded approximately 30 GWd/t and at the second or third spans of the fuel assembly from the top. In order to clarify the cause, PIE was performed. The black nodules were confirmed to be oxide film spalling by visual inspection. Maximum oxide film thickness was 70 {mu}m and spalling was observed where oxide thickness exceeded 40 t0 50 {mu}m. Oxide film thickness was greater than expected. Many small pores were found in the oxide film when the oxide film had become thicker. Many circumferential cracks were also found in the film. It was speculated that these cracks caused the spalling of the oxide film. Hydride precipitates were mainly oriented circumferentially. Dense hydrides were observed near the outer rim of the cladding. No concentrated hydrides were observed near the spalling area. Maximum hydrogen content was 315 ppm. It was confirmed that the results of tensile test showed no significant effects by corrosion. The mechanism of accelerated corrosion was studied in detail. Water chemistry during irradiation was examined. Lithium content was maintained below 2.2 ppm. pH value was kept between 6.9 and 7.2. There was no anomalies in water chemistry during reactor operation. Cladding fabrication record clarified that heat treatment parameter was smaller than the optimum value. In Japan, heat treatment of the cladding was already optimized by improved fabrication process. Also chemical composition optimization of the cladding, such as low Tin and high Silicon content, was adopted for high burnup fuel. These remedies has already reduced fuel cladding corrosion and we believe we have solved this problem. (author). 6 figs, 1 tab.

  18. Effect of heat transfer correlations on the fuel temperature prediction of SCWRs

    International Nuclear Information System (INIS)

    Espinosa-Martinez, E.G.; Martin-del-Campo, C.; Francois, J.L.; Espinosa-Paredes, G.

    2016-01-01

    In this paper, we present a numerical analysis of the effect of different heat transfer correlations on the prediction of the cladding wall temperature in a supercritical water reactor at nominal operating conditions. The neutronics process with temperature feedback effects, the heat transfer in the fuel rod, and the thermal-hydraulics in the core were simulated with a three-pass core design. (authors)

  19. An Evaluation on the Fluid Elastic Instability of the Fuel Rod for OPR1000 Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyeong Koo; Jeon, Sang Yoon; Lee, Kyu Seok; Kim, Jeong Ha; Lee, Sang Jong [Reactor Core Technology Department, Korea Nuclear Fuel, 493, Deogjin, Yuseong, Daejeon, 305-353 (Korea, Republic of)

    2009-06-15

    The fuel assembly for a typical PWR (Pressurized Water Reactor) plant suffers severe operating conditions during its lifetime such as high temperature, high pressure and massive coolant passing through the fuel assembly with high speed. Moreover, recently nuclear fuel is requested not only to operate under more severe operation conditions for example high burnup, longer cycle and power up-rate, but also to maintain its integrity in spite of the operation severity. Lots of vendors, therefore, have poured their endeavor to develop an advanced fuel in order to meet these requirements. However, the fuel failures are still reported from time to time. In general, fuel failure mechanisms known as significant causes of PWR fuel failure are grid to rod fretting, corrosion of the cladding, pellet cladding interaction and debris induced fretting. Especially, since the fuel assembly is very tall and flexible structure and the flow velocity of reactor coolant is pretty high, flow induced vibration (FIV) of fuel rod is an inevitable phenomenon in PWR fuel and the energy vibrating fuel rod continually provided by coolant flow can become a root cause of the fuel failure like grid to rod fretting. Moreover, the cross flow of the coolant is highly susceptible to cause the fluid elastic instability (FEI) which produces extraordinarily big amplitudes of the fuel rod suddenly and is eventually ended up fuel failure within very short-term. The FIV problem, therefore, has to be evaluated carefully to avoid unexpected fuel failure. At present, the susceptibility to vibration damage of the fuel rod for OPR1000 plants has been estimated by the comparison of natural frequencies of every fuel rod span with recognized external excitation frequencies like coolant pump blade passing frequencies, vortex shedding frequencies and lower support structure vibration frequencies. That is, in order to prevent fuel failure due to the external excitation, the natural frequencies of unsupported lengths of

  20. Theoretical investigations of the gas flow in ballooning LWR-fuel rods

    International Nuclear Information System (INIS)

    Gaballah, I.

    1978-09-01

    A theory is developed for the calculation of gas flow in a fuel rod simulator or in a fuel rod with round- or cracked pellets. The fundamental equations are formulated, simplified, reformed, and then numerically solved. The numerical investigations show, that a quasi steady incompressible flow model can be used without great error. The effect of the deformation form is studied. A uniform deformation along the whole length causes small pressure difference. A power profile and rod spacers cause non-uniform clad deformation of the fuel rod simulator or the fuel rod. This deformation leads to greater pressure differences. Finally the effect of the cracked pellets is studied. The cracked pellets cause great pressure differences along the fuel rod. (orig.) 891 HP [de

  1. Temperature studies of the TileCal ROD G-Links for the validation of the air-cooling system

    CERN Document Server

    Valero, A; Abdallah, J; Castillo, V; Cuenca, C; Ferrer, A; Fullana, E; González, V; Higón, E; Munar, A; Poveda, J; Salvachúa, B; Sanchis, E; Solans, C; Torres, J; Valls, J A

    2007-01-01

    In this paper we show the results of the temperature studies performed on the TileCal ROD G-Links in order to validate the air-cooling system. In the first part of the note we present results on the characterization tests of the temperature monitor system for the G-Link chips of the TileCal ROD motherboard, performed at IFIC-Valencia. We report on the performance of the temperature behavior system and some cooling studies of a single ROD motherboard. We conclude that the present system can be successfully used to online monitor the temperature of the ROD G-Links. In the second part we show the results of the studies performed with multiple RODs in a standard 9U VME crate in the laboratory at IFIC, and in their final location in the ATLAS cavern. We conclude that the air-cooling provided by the standard VME crate fans is enough to keep the temperature of the G-Links well within specifications.

  2. Laser cladding with powder

    NARCIS (Netherlands)

    Schneider, M.F.; Schneider, Marcel Fredrik

    1998-01-01

    This thesis is directed to laser cladding with powder and a CO2 laser as heat source. The laser beam intensity profile turned out to be an important pa6 Summary rameter in laser cladding. A numerical model was developed that allows the prediction of the surface temperature distribution that is

  3. Using Finite Model Analysis and Out of Hot Cell Surrogate Rod Testing to Analyze High Burnup Used Nuclear Fuel Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jy-An John [ORNL; Jiang, Hao [ORNL; Wang, Hong [ORNL

    2014-07-01

    Based on a series of FEA simulations, the discussions and the conclusions concerning the impact of the interface bonding efficiency to SNF vibration integrity are provided in this report; this includes the moment carrying capacity distribution between pellets and clad, and the impact of cohesion bonding on the flexural rigidity of the surrogate rod system. As progressive de-bonding occurs at the pellet-pellet interfaces and at the pellet-clad interface, the load ratio of the bending moment carrying capacity gradually shifts from the pellets to the clad; the clad starts to carry a significant portion of the bending moment resistance until reaching the full de-bonding state at the pellet-pellet interface regions. This results in localized plastic deformation of the clad at the pellet-pellet-clad interface region; the associated plastic deformations of SS clad leads to a significant degradation in the stiffness of the surrogate rod. For instance, the flexural rigidity was reduced by 39% from the perfect bond state to the de-bonded state at the pellet-pellet interfaces.

  4. B4C control rod behavior during severe accident sequences

    International Nuclear Information System (INIS)

    Steinbrueck, M.

    2003-01-01

    The oxidation kinetics of various types of boron carbides (pellets, powder) as well as the degradation of B 4 C control rod segments were investigated in the temperature range between 800 and 1600 deg C. Mass spectrometric gas analysis was used to determine oxidation rates in transient and isothermal tests. The oxidation kinetics of boron carbide are determined by the formation of a liquid boron oxide layer and its loss due to the reaction with surplus steam to form volatile boric acids and at temperatures above 1500 deg C by direct evaporation. Under these test conditions linear oxidation kinetics are established soon after oxidation has initiated. The oxidation kinetics are strongly influenced by the thermal-hydraulic boundary conditions, in particular by the steam flow rate. Only very low amounts of methane were ever produced in these tests. Enhanced degradation of B 4 C control rods starts with the rapid formation of eutectic melts in the systems B 4 C-stainless steel (SS) and SS-Zircaloy at temperatures above 1250 deg C. Initially, this melt is kept within a ZrO 2 scale externally formed at the Zircaloy guide tube. The absorber melt is rapidly oxidized after failure of the oxide shell and aggressively attacks adjacent fuel claddings. (author)

  5. Assessment of the prediction capability of the TRANSURANUS fuel performance code on the basis of power ramp tested LWR fuel rods

    International Nuclear Information System (INIS)

    Pastore, G.; Botazzoli, P.; Di Marcello, V.; Luzzi, L.

    2009-01-01

    The present work is aimed at assessing the prediction capability of the TRANSURANUS code for the performance analysis of LWR fuel rods under power ramp conditions. The analysis refers to all the power ramp tested fuel rods belonging to the Studsvik PWR Super-Ramp and BWR Inter-Ramp Irradiation Projects, and is focused on some integral quantities (i.e., burn-up, fission gas release, cladding creep-down and failure due to pellet cladding interaction) through a systematic comparison between the code predictions and the experimental data. To this end, a suitable setup of the code is established on the basis of previous works. Besides, with reference to literature indications, a sensitivity study is carried out, which considers the 'ITU model' for fission gas burst release and modifications in the treatment of the fuel solid swelling and the cladding stress corrosion cracking. The performed analyses allow to individuate some issues, which could be useful for the future development of the code. Keywords: Light Water Reactors, Fuel Rod Performance, Power Ramps, Fission Gas Burst Release, Fuel Swelling, Pellet Cladding Interaction, Stress Corrosion Cracking

  6. The maximum allowable temperature of zircaloy-2 fuel cladding under dry storage conditions

    International Nuclear Information System (INIS)

    Mayuzumi, M.; Yoshiki, S.; Yasuda, T.; Nakatsuka, M.

    1990-09-01

    Japan plans to reprocess and reutilise the spent nuclear fuel from nuclear power generation. However, the temporary storage of spent fuel is assuming increasing importance as a means of ensuring flexibility in the nuclear fuel cycle. Our investigations of various methods of storage have shown that casks are the most suitable means of storing small quantities of spent fuel of around 500 t, and research and development are in progress to establish dry storage technology for such casks. The soundness of fuel cladding is being investigated. The most important factor in evaluating soundness in storage under inert gas as currently envisaged is creep deformation and rupture, and a number of investigations have been made of the creep behaviour of cladding. The present study was conducted on the basis of existing in-house results in collaboration with Nippon Kakunenryo Kaihatsu KK (Nippon Nuclear Fuel Department Co.), which has hot lab facilities. Tests were run on the creep deformation behaviour of irradiated cladding, and the maximum allowable temperature during dry storage was investigated. (author)

  7. The thermo-mechanics of the PWR fuel rod

    International Nuclear Information System (INIS)

    Barral, J.C.; Gautier, B.; Chaigne, G.

    1999-01-01

    The fuel rod mechanics is of a great importance in the safety and performance of the reactors. In this domain a meeting has been organized by the SFEN the 18 march 1998 at Paris. With the participation of scientists from CEA, EDF and Framatome, the physics of the fuel rods was presented based on four main aspects. Two first papers dealt with the solicitations of the fuel rod in normal and accidental conditions. The physical phenomena under irradiation were then detailed in the four following talks. Three papers presented the simulation and the codes of the fuel-cladding interactions with the diabolo effect. The last paper was devoted to the experiment feedback and the research programs. (A.L.B.)

  8. Analytical and experimental assessment of TVS-2006 fuel assembly thermal-mechanical shape deformation at temperature modeling of a loss-of-coolant accident

    International Nuclear Information System (INIS)

    Afanasiev, A.; Semishkin, V.; Makarov, V.; Matvienko, I.; Puzanov, D.

    2015-01-01

    Full or partial core drying-out takes place in loss-of-coolant accidents, which leads to worsening of heat removal from the fuel rods. Depending on the accident scenario the fuel rod cladding temperature can be in a wide range from 350 to 1200°C. It is worth mentioning, that the length of the process can considerably affect the fuel rod cladding loadcarrying capacity and the FA structure as a whole, and in the long run it defines the radiation consequences of the accident and the possibility of postaccident core disassembly at low cost. Most experiments staged of late were devoted to a study of FA behaviour in the temperature range 800-900°C of α→β phase transition that is characterized by a sharp increase in the rate of zirconium alloy creep which leads to fuel rod cladding ballooning and loss of their tightness within a short period of time. The 600-700°C temperature range turned out to be less investigated whereas this is the range where the change of zirconium alloy mechanical properties is also observed but only with the retention of α-phase. The tests of a full-scale FA dummy with the skeleton of guide tubes and spacer grids connected by friction forces, carried out at the testing facility of JSC OKB “GIDROPRESS”, were devoted to a study of FA behaviour in this temperature range. The model was heated up with hot air to 650°C for 6 hours. The tests ended with fuel rod cladding ballooning due to gauge pressure and shape deformation. No loss of fuel rod cladding integrity was observed. Therefore, a conclusion can be made that a long-time core holdup at the parameters implemented at the test facility is permitted and the deformations of the FA structure do not lead to the damage that could considerably complicate the core disassembly. The test results were used for the verification of the calculational model of FA TVS-2006 structure with a welded skeleton by ANSYS code. On the basis of the verified calculational model a calculational model was

  9. Measurement station for interim inspections of Lightbridge metallic fuel rods at the Halden Boiling Water Reactor

    Science.gov (United States)

    Hartmann, C.; Totemeier, A.; Holcombe, S.; Liverud, J.; Limi, M.; Hansen, J. E.; Navestad, E. AB(; )

    2018-01-01

    Lightbridge Corporation has developed a new Uranium-Zirconium based metallic fuel. The fuel rods aremanufactured via a co-extrusion process, and are characterized by their multi-lobed (cruciform-shaped) cross section. The fuel rods are also helically-twisted in the axial direction. Two experimental fuel assemblies, each containing four Lightbridge fuel rods, are scheduled to be irradiated in the Halden Boiling Water Reactor (HBWR) starting in 2018. In addition to on-line monitoring of fuel rod elongation and critical assembly conditions (e.g. power, flow rates, coolant temperatures, etc.) during the irradiation, several key parameters of the fuel will be measured out-of-core during interim inspections. An inspection measurement station for use in the irradiated fuel handling compartment at the HBWR has therefore been developed for this purpose. The multi-lobed cladding cross section combined with the spiral shape of the Lightbridge metallic fuel rods requires a high-precision guiding system to ensure good position repeatability combined with low-friction guiding. The measurement station is equipped with a combination of instruments and equipment supplied from third-party vendors and instruments and equipment developed at Institute for Energy Technology (IFE). Two sets of floating linear voltage differential transformer (LVDT) pairs are used to measure swelling and diameter changes between the lobes and the valleys over the length of the fuel rods. Eddy current probes are used to measure the thickness of oxide layers in the valleys and on the lobe tips and also to detect possible surface cracks/pores. The measurement station also accommodates gamma scans. Additionally, an eddy-current probe has been developed at IFE specifically to detect potential gaps or discontinuities in the bonding layer between the metallic fuel and the Zirconium alloy cladding. Potential gaps in the bonding layer will be hidden behind a 0.5-1.0 mm thick cladding wall. It has therefore been

  10. Postirradiation examination results for the Irradiation Effects Test 2

    International Nuclear Information System (INIS)

    Ploger, S.A.; Kerwin, D.K.; Croucher, D.W.

    1978-01-01

    This report presents the postirradiation examination results of Test IE-2 in the Irradiation Effects Test Series conducted under the Thermal Fuels Behavior Program. The objectives of this test were to evaluate the influence of previous cladding irradiation and fuel-cladding diametral gap on fuel rod behavior during a power ramp and during film boiling operation. Test IE-2, conducted in the Power Burst Facility at the Idaho National Engineering Laboratory, employed two 0.97-m-long pressurized water reactor type fuel rods fabricated from previously irradiated zircaloy-4 cladding and two similar rods fabricated from unirradiated cladding. The four rods were subjected to a preconditioning period, followed by a power ramp to an average peak rod power of 68 kW/m and steady state operation for one hour at an individual rod coolant mass flux of 4880 kg/s . m 2 . After a flow reduction to 2550 kg/s . m 2 , film boiling occurred on three rods. An additional flow reduction to 2245 kg/s . m 2 produced film boiling on the remaining fuel rod. Maximum time in film boiling was 90 s. None of the four fuel rods failed during the test. Damage caused by film boiling, as characterized by oxidation, oxide spalling, and collapse at fuel pellet interfaces, was found on all four rods. Film boiling regions on these rods showed evidence of fuel melting, fuel centerline void formation, and internal cladding oxidation resulting from fuel-cladding reaction. Effects of fuel-cladding diametral gap and cladding irradiation are summarized. Measured temperatures and metallographically estimated temperatures are compared at several axial fuel rod locations

  11. A user input manual for single fuel rod behaviour analysis code FEMAXI-III

    International Nuclear Information System (INIS)

    Saito, Hiroaki; Yanagisawa, Kazuaki; Fujita, Misao.

    1983-03-01

    Principal objectives of Safety related research in connection with lighr water reactor fuel rods under normal operating condition are mainly addressed 1) to assess fuel integrity under steady state condition and 2) to generate initial condition under hypothetical accident. These assessments have to be relied principally upon steady state fuel behaviour computing code that is able to calculate fuel conditions to tbe occurred in a various manner. To achieve these objectives, efforts have been made to develope analytical computer code that calculates in-reactor fuel rod behaviour in best estimate manner. The computer code developed for the prediction of the long-term burnup response of single fuel rod under light water reactor condition is the third in a series of code versions:FEMAMI-III. The code calculates temperature, rod internal gas pressure, fission gas release and pellet-cladding interaction related rod deformation as a function of time-dependent fuel rod power and coolant boundary conditions. This document serves as a user input manual for the code FEMAMI-III which has opened to the public in year of 1982. A general description of the code input and output are included together with typical examples of input data. A detailed description of structures, analytical submodels and solution schemes in the code shall be given in the separate document to be published. (author)

  12. Enhancing the ABAQUS Thermomechanics Code to Simulate Steady and Transient Fuel Rod Behavior

    International Nuclear Information System (INIS)

    Williamson, R.L.; Knoll, D.A.

    2009-01-01

    A powerful multidimensional fuels performance capability, applicable to both steady and transient fuel behavior, is developed based on enhancements to the commercially available ABAQUS general-purpose thermomechanics code. Enhanced capabilities are described, including: UO2 temperature and burnup dependent thermal properties, solid and gaseous fission product swelling, fuel densification, fission gas release, cladding thermal and irradiation creep, cladding irradiation growth, gap heat transfer, and gap/plenum gas behavior during irradiation. The various modeling capabilities are demonstrated using a 2D axisymmetric analysis of the upper section of a simplified multi-pellet fuel rod, during both steady and transient operation. Computational results demonstrate the importance of a multidimensional fully-coupled thermomechanics treatment. Interestingly, many of the inherent deficiencies in existing fuel performance codes (e.g., 1D thermomechanics, loose thermo-mechanical coupling, separate steady and transient analysis, cumbersome pre- and post-processing) are, in fact, ABAQUS strengths.

  13. Study on the quantitative rod internal pressure design criterion

    International Nuclear Information System (INIS)

    Kim, Kyu Tae; Kim, Oh Hwan; Han, Hee Tak

    1991-01-01

    The current rod internal pressure criterion permits fuel rods to operate with internal pressures in excess of system pressure only if internal overpressure does not cause the diametral gap enlargement. In this study, the generic allowable internal gas pressure not violating this criterion is estimated as a function of rod power. The results show that the generic allowable internal gas pressure decreases linearly with the increase of rod power. Application of the generic allowable internal gas pressure for the rod internal pressure design criterion will result in the simplication of the current design procedure for checking the diametral gap enlargement caused by internal overpressure because according to the current design procedure the cladding creepout rate should be compared with the fuel swelling rate at each axial node at each time step whenever internal pressure exceeds the system pressure. (Author)

  14. Ballooning analysis for the Sizewell B PWR using symmetric MABEL calculations

    International Nuclear Information System (INIS)

    Sweet, D.W.; Gibson, I.H.; Fell, J.

    1982-12-01

    An analysis of the fuel clad ballooning potential associated with the Sizewell B PWR following a design basis large break cold leg LOCA is described. Calculations employ MABEL-2C code. No allowance has been made for asymmetries in power or geometry, thus precluding any amelioration offered by early clad rupture. Thermal hydraulic data were derived from a TRAC-PD2 best estimate analysis of the LOCA and the work includes a detailed sensitivity study which leads to a correlation between peak clad temperature and clad strain. For the best estimate start of cycle 1 peak rod rating, no loss of coolability is expected within 95 percent confidence limits on peak clad temperature. No loss of coolability is expected either for rods at the design basis peak rod rating. The temperature does not have to be much higher than the 95 percent confidence limit on the best estimate rating or much beyond that of the design basis rating for rod contact and severe blockage to follow. This indicates that to establish a complete safety case the added complexity of pellet eccentricity and rod to rod power variations must be considered. (U.K.)

  15. Engineered zircaloy cladding modifications for improved accident tolerance of LWR fuel: US DOE NEUP Integrated Research Project

    International Nuclear Information System (INIS)

    Heuser, Brent

    2013-01-01

    cladding composition to promote precipitation of minor phase(s) during fabrication. These precipitates will be stable under normal operation, but dissolve during the temperature excursions; the migration of solute elements to the free surface will then shift the reaction away from oxide formation. This pathway is referred to as the 'bulk self-healing' solution. A synergistic response of the fuel rod is anticipated in which the combined mitigation of brittle exothermic oxide formation and associated reduction in cladding temperature lead to accident tolerance with respect to cladding failure. The proposed cladding modifications potentially may influence neutronics and thermal hydraulics, both under normal operation and off-normal scenarios; a favourable reactor system response must therefore be demonstrated for both solution pathways. The objectives of the proposed IRP is four-fold: 1) demonstration of the performance of modified cladding material under normal BWR and PWR operation with respect to corrosion, in particular, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC); 2) the mitigation of accelerated cladding oxidation during off-normal scenarios that fall below unchecked LOCA events, as well as uncovering scenarios that involve used fuel in on-site storage pools; 3) the benchmarking of the fuel performance code against the databases developed in 1 and 2; 4) demonstration of overall reactor system performance with the proposed modifications to the pellet and cladding

  16. Quivers For Special Fuel Rods-Disposal Of Special Fuel Rods In CASTOR V Casks

    International Nuclear Information System (INIS)

    Bannani, Amin; Cebula, Wojciech; Buchmuller, Olga; Huggenberg, Roland; Helmut Kuhl

    2015-01-01

    While GNS casks of the CASTOR family are a suitable means to transfer fuel assemblies (FA) from the NPP to an interim dry storage site, Germanys phase-out of nuclear energy has triggered the demand for an additional solution to dispose of special fuel rods (SFR), normally remaining in the fuel pond until the final shutdown of the NPP. SFR are fuel rods that had to be removed from fuel assemblies mainly due to their special condition, e. g. damages in the cladding of the fuel rods which may have occurred during reactor operations. SFR are usually stored in the spent fuel pond after they are removed from the FA. The quiver for special fuel rods features a robust yet simple design, with a high mechanical stability, a reliable leak-tightness and large safety margins for future requirements on safety analysis. The quiver for special fuel rods can be easily adapted to a large variety of different damaged fuel rods and tailored to the specific need of the customer. The quiver for special fuel rods is adaptable e.g. in length and diameter for use in other types of transport and storage casks and is applicable in other countries as well. The overall concept presented here is a first of its kind solution for the disposal of SFRs via Castor V-casks. This provides an important precondition in achieving the status 'free from nuclear fuel' of the shut down German NPPs

  17. Quivers For Special Fuel Rods-Disposal Of Special Fuel Rods In CASTOR V Casks

    Energy Technology Data Exchange (ETDEWEB)

    Bannani, Amin; Cebula, Wojciech; Buchmuller, Olga; Huggenberg, Roland [GNS, Essen (Germany); Helmut Kuhl [WTI, Julich (Germany)

    2015-05-15

    While GNS casks of the CASTOR family are a suitable means to transfer fuel assemblies (FA) from the NPP to an interim dry storage site, Germanys phase-out of nuclear energy has triggered the demand for an additional solution to dispose of special fuel rods (SFR), normally remaining in the fuel pond until the final shutdown of the NPP. SFR are fuel rods that had to be removed from fuel assemblies mainly due to their special condition, e. g. damages in the cladding of the fuel rods which may have occurred during reactor operations. SFR are usually stored in the spent fuel pond after they are removed from the FA. The quiver for special fuel rods features a robust yet simple design, with a high mechanical stability, a reliable leak-tightness and large safety margins for future requirements on safety analysis. The quiver for special fuel rods can be easily adapted to a large variety of different damaged fuel rods and tailored to the specific need of the customer. The quiver for special fuel rods is adaptable e.g. in length and diameter for use in other types of transport and storage casks and is applicable in other countries as well. The overall concept presented here is a first of its kind solution for the disposal of SFRs via Castor V-casks. This provides an important precondition in achieving the status 'free from nuclear fuel' of the shut down German NPPs.

  18. CFD analyses of the rod bowing effect on the subchannel outlet temperature distribution

    Energy Technology Data Exchange (ETDEWEB)

    Ekstroem, Karoliina; Toppila, Timo [Fortum Power and Heat, Fortum (Finland)

    2017-09-15

    In the Loviisa 1 and 2 nuclear power plants the subcooling margin of the hottest subchannel of the fuel assembly is monitored. The temperature of the coolant in the hottest subchannel is limited to the constant saturation temperature. Bending of the fuel rods occurs during normal operation due to the differences in the heat profiles of the rods. The coolant temperature will rise more in the subchannel with smaller flow area due to the bending and this has to be taken into account in the safety margin of subchannel enthalpy rise. Computational Fluid Dynamics (CFD) simulations are used to estimate how much the estimated maximum bow of a rod affects the temperature rise of the subchannel. The quantitative uncertainty of the predicted enthalpy rise in fuel bundle subchannel is estimated based on the uncertainty of modelling of mixing between subchannels. The measured turbulence quantities from LDA measurements of cold test assembly made in 1990s in Fortum are compared with CFD results to give uncertainty estimation for turbulence, which is further used for uncertainty estimation of mixing and simulated subchannel enthalpy rise.

  19. Consequences of metallic fuel-cladding liquid phase attack during over-temperature transient on fuel element lifetime

    International Nuclear Information System (INIS)

    Lahm, C.E.; Koenig, J.F.; Seidel, B.R.

    1990-01-01

    Metallic fuel elements irradiated in EBR-II at temperatures significantly higher than design, causing liquid phase attack of the cladding, were subsequently irradiated at normal operating temperatures to first breach. The fuel element lifetime was compared to that for elements not subjected to the over-temperature transient and found to be equivalent. 1 ref., 3 figs

  20. Performance analysis of LMFBR control rods

    International Nuclear Information System (INIS)

    Pitner, A.L.; Birney, K.R.

    1975-01-01

    Control rods in the FFTF and LMFBR's will consist of pin bundles of stainless steel-clad boron carbide pellets. In the FFTF reference design, sixty-one pins of 0.474-inch diameter each containing a 36-inch stack of 0.362-inch diameter boron carbide pellets comprise a control rod. Reactivity control is provided by the 10 B (n,α) 7 Li reaction in the boron carbide. This reaction is accompanied by an energy release of 2.8 MeV, and heating from this reaction typically approaches 100 watts/cm 3 for natural boron carbide pellets in an LMFBR flux. Performance analysis of LMFBR control rods must include an assessment of the thermal performance of control pins. In addition, irradiation performance with regard to helium release, pellet swelling, and reactivity worth depletion as a function of service time must be evaluated

  1. Corrosion characteristics of K-claddings

    International Nuclear Information System (INIS)

    Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

    2004-01-01

    The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

  2. RELAP5 model to simulate the thermal-hydraulic effects of grid spacers and cladding rupture during reflood

    Energy Technology Data Exchange (ETDEWEB)

    Nithianandan, C.K.; Klingenfus, J.A.; Reilly, S.S. [B& W Nuclear Technologies, Lynchburg, VA (United States)

    1995-09-01

    Droplet breakup at spacer grids and a cladding swelled and ruptured locations plays an important role in the cooling of nuclear fuel rods during the reflooding period of a loss-of-coolant accident (LOCA) in a pressurized water reactor (PWR). During the reflood phase, a spacer grid affects the thermal-hydraulic system behavior through increased turbulence, droplet breakup due to impact on grid straps, grid rewetting, and liquid holdup due to grid form losses. Recently, models to simulate spacer grid effects and blockage and rupture effects on system thermal hydraulics were added to the B&W Nuclear Technologies (BWNT) version of the RELAP5/MOD2 computer code. Several FLECHT-SEASET forced reflood tests, CCTF Tests C1-19 and C2-6, SCTF Test S3-15, and G2 Test 561 were simulated using RELAP5/MOD2-B&W to verify the applicability of the model at the cladding swelled and rupture locations. The results demonstrate the importance of modeling the thermal-hydraulic effects due to grids, and clad swelling and rupture to correctly predict the clad temperature response during the reflood phase of large break LOCA. The RELAP5 models and the test results are described in this paper.

  3. Vibrational characteristics and wear of fuel rods

    International Nuclear Information System (INIS)

    Schmugar, K.L.

    1977-01-01

    Fuel rod wear, due to vibration, is a continuing concern in the design of liquid-cooled reactors. In my report, the methodology and models that are used to predict fuel rod vibrational response and vibratory wear, in a light water reactor environment, are discussed. This methodology is being followed at present in the design of Westinghouse Nuclear Fuel. Fuel rod vibrations are expressed as the normal bending modes, and sources of rod vibration are examined with special emphasis on flow-induced mechanisms in the stable flow region. In a typical Westinghouse PWR fuel assembly design, each fuel rod is supported at multiple locations along the rod axis by a square-shaped 'grid cell'. For a fuel rod /grid support system, the development of small oscillatory motions, due to fluid flow at the rod/grid interface, results in material wear. A theoretical wear mode is developed using the Archard Theory of Adhesive Wear as the basis. Without question certainty, fretting wear becomes a serious problem if it progresses to the stage where the fuel cladding is penetrated and fuel is exposed to the coolant. Westinghouse fuel is designed to minimize fretting wear by limiting the relative motion between the fuel rod and its supports. The wear producing motion between the fuel rod and its supports occurs when the vibration amplitude exceeds the slippage threshold amplitude

  4. Liquid-metal fast breeder reactor fuel rod performance and modeling at high burnup

    International Nuclear Information System (INIS)

    Verbeek, P.; Toebbe, H.; Hoppe, N.; Steinmetz, B.

    1978-01-01

    The fuel rod modeling codes IAMBUS and COMETHE were used in the analysis and interpretation of postirradiation examination results of mixed-oxide fuel pins. These codes were developed in the framework of the SNR-300 research and development (R and D) program at Interatom and Belgonucleaire, respectively. SNR-300 is a liquid-metal fast breeder reactor demonstration plant designed and presently constructed in consortial cooperation by Germany, Belgium, and the Netherlands. RAPSODIE I, the two-bundle irradiation experiment, was irradiated in the French test FBR RAPSODIE FORTISSIMO and is one of the key irradiation experiments within the SNR-300 R and D program. The comparison of code predictions with postirradiation examination results concentrates on clad diameter expansions, clad total axial elongations, fuel differential and total axial elongations, fuel restructuring, and fission gas release. Fuel rod modeling was considered in the light of benchmarking of the codes, and there was consideration of fuel rod design for operation at low and high burnup

  5. High-temperature oxidation kinetics of sponge-based E110 cladding alloy

    Science.gov (United States)

    Yan, Yong; Garrison, Benton E.; Howell, Mike; Bell, Gary L.

    2018-02-01

    Two-sided oxidation experiments were recently conducted at 900°C-1200 °C in flowing steam with samples of sponge-based Zr-1Nb alloy E110. Although the old electrolytic E110 tubing exhibited a high degree of susceptibility to nodular corrosion and experienced breakaway oxidation rates in a relatively short time, the new sponge-based E110 demonstrated steam oxidation behavior comparable to Zircaloy-4. Sample weight gain and oxide layer thickness measurements were performed on oxidized E110 specimens and compared to oxygen pickup and oxide layer thickness calculations using the Cathcart-Pawel correlation. Our study shows that the sponge-based E110 follows the parabolic law at temperatures above 1015 °C. At or below 1015 °C, the oxidation rate was very low when compared to Zircaloy-4 and can be represented by a cubic expression. No breakaway oxidation was observed at 1000 °C for oxidation times up to 10,000 s. Arrhenius expressions are given to describe the parabolic rate constants at temperatures above 1015 °C and cubic rate constants are provided for temperatures below 1015 °C. The weight gains calculated by our equations are in excellent agreement with the measured sample weight gains at all test temperatures. In addition to the as-fabricated E110 cladding sample, prehydrided E110 cladding with hydrogen concentrations in the 100-150 wppm range was also investigated. The effect of hydrogen content on sponge-based E110 oxidation kinetics was minimal. No significant difference was found between as-fabricated and hydrided samples with regard to oxygen pickup and oxide layer thickness for hydrogen contents below 150 wppm.

  6. In-pile experiments on fuel rod behavior during a LOCA

    International Nuclear Information System (INIS)

    Karb, E.; Pruessmann, M.; Sepold, L.

    1980-05-01

    This report describes the results of the Test Series F, Tests F 1 through F 5, in the in-pile experimental program with single rods in the DK loop of the FR2 reactor at the Kernforschungszentrum Karlsruhe (KfK). The research is part of the Nuclear Safety Project's (PNS) fuel behavior program. The main objective of the FR2-LOCA tests is to provide information about the effects of a nuclear environment on the mechanisms of fuel rod failure in the second heatup phase of a LOCA. The test rods have a heated length of 50 cm, and their radial dimensions are identical with those of a commercial German PWR. The main parameter of the FR2-LOCA test program is the burnup. The F tests were perfomed from Oct. 25, 1977 to Nov. 22, 1977. They were the first tests in this program to use pre-irradiated fuel rods. The nominal burnup of the test rods was 20 000 MWd/t. During the transient test, the test rods were subjected to rod powers between 36 and 41 W/cm and were pressurized with He to hot internal pressures between 46 and 83 bar. The test rods during the heatup phase at pressures of 56, 53, 42, 72 and 60 bar, respectively. The burst temperatures were determined to be 890, 893, 932, 835 and 880 0 C for test F 1 through F 5. The maximum total circumferential elongations amount to 59, 38, 27, 34 and 41%, respectively. The F tests revealed a fragmentation of the fuel after the irradiation (prior to the tests) and a disintegration of the fuel pellet column after the transient tests due to cladding ballooning. The post-test results indicated a significant reduction of the pellet stack length for all five test rods. The burst data of the F tests did not reveal any difference between tests with unirradiated fuel rods and the irradiated fuel rods of this test series. (orig./HP) [de

  7. Degradation resistant fuel cladding materials and manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Marlowe, M.O. [GE Nuclear Energy, Wilmington, NC (United States); Montes, J. [ENUSA, Madrid (Spain)

    1995-12-31

    GE has been producing the degradation resistant cladding (zirconium liner and zircaloy-2 surface larger) described here with the cooperation of its primary zirconium vendors since the beginning of 1994. Approximately 24 fuel reloads, or in excess of 250,000 fuel rods, have been produced using this material by GE. GE has also produced tubing for one reload of fuel that is currently being produced by its technology affiliate ENUSA. (orig./HP)

  8. Introduction program of M5TM cladding in Japan

    International Nuclear Information System (INIS)

    Mardon, Jean Paul; Kaneko, Nori

    2008-01-01

    Experience from irradiation in PWR has confirmed that M5 TM possesses all the properties required for upgraded operation including new fuel management approaches and high duty reactor operation. Specifically, the alloy M5 TM has demonstrated impressive improvements over Zircaloy-4 for fuel rod cladding and fuel assembly structural components. Moreover, several irradiation campaigns have been worldwide performed in order to confirm the excellent M5 TM in-pile behavior in very demanding PWR irradiation conditions (high void fraction, heat flux, temperature, lithium content and Zinc injection). Regarding licensing, the authorization for loading M5 TM alloy has been granted by US, UK, South Korean, German, Chinese, South-African, Swedish and Belgian Safety Authorities. Also the French Nuclear Safety Authority has given individually its authorization to load all-M5 TM fuel assembly batches in 1300MWe plants and a generic license to load all-M5 TM fuel in EDF N4 reactors and M5 TM fuel clad in 900MWe reactors for MOX parity fuel management. Licensing is also now underway in Switzerland, Finland, Brazil and Spain. The M5 TM alloy has demonstrated its superiority at burn-ups beyond current licensing limits, through operations in PWR at fuel rod burn-ups exceeding 71GWd/tU in the United States and 78GWd/tU in Europe. The Japanese nuclear industry has planned a stepwise approach to increase the burn-up of the fuel. Step-I fuel (48GWd/tU Fuel Assembly maximum burn-up) which was introduced in the late 80s. In the 90s started the licensing of the Step-II fuel (55GWd/tU Fuel Assembly maximum burn-up). Because the extension of the burn-up is important to reduce discharge fuel and cycle cost, the Japanese industry has plans to further extend the burn-up. In such burn-up region, fuel cladding with even better corrosion properties and very low hydrogen pick-up shall be necessary. M5 TM alloy, with high anticorrosion/hydriding properties, is suitable for not only the Step-II fuel

  9. Fabrication of the instrumented fuel rods for the 3-Pin Fuel Test Loop at HANARO

    International Nuclear Information System (INIS)

    Sohn, Jae Min; Park, Sung Jae; Shin, Yoon Tag; Lee, Jong Min; Ahn, Sung Ho; Kim, Soo Sung; Kim, Bong Goo; Kim, Young Ki; Lee, Ki Hong; Kim, Kwan Hyun

    2008-09-01

    The 3-Pin Fuel Test Loop(hereinafter referred to as the '3-Pin FTL') facility has been installed at HANARO(High-flux Advanced Neutron Application Reactor) and the 3-Pin FTL is under a test operation. The purpose of this report is to fabricate the instrumented fuel rods for the 3-Pin FTL. The fabrication of these fuel rods was based on experiences and technologies of the instrumented fuel rods for an irradiation fuel capsule. The three instrumented fuel rods of the 3-Pin FTL have been designed. The one fuel rod(180 .deg. ) was designed to measure the centerline temperature of the nuclear fuels and the internal pressure of the fuel rod, and others(60 .deg. and 300 .deg. ) were designed to measure the centerline temperature of the fuel pellets. The claddings were made of the reference material 1 and 2 and new material 1 and 2. And nuclear fuel was used UO 2 (2.0w/o) pellet type with large grain and standard grain. The major procedures of fabrication are followings: (1) the assembling and weld of fuel rods with the pellet mockups and the sensor mockups for the qualification tests, (2) the qualification tests(dimension measurements, tensile tests, metallography examinations and helium leak tests) of weld, (3) the assembling and weld of instrumented fuel rods with the nuclear pellets and the sensors for the irradiation test, and (4) the qualification tests(the helium leak test, the dimensional measurement, electric resistance measurements of sensors) of test fuel rods. Satisfactory results were obtained for all the qualification tests of the instrumented fuel rods for the 3-Pin FTL. Therefore the three instrumented fuel rods for the 3-Pin FTL have been fabricated successfully. These will be installed in the In-Pile Section of 3-Pin FTL. And the irradiation test of these fuel rods is planned from the early next year for about 3 years at HANARO

  10. Vernotte-Cattaneo approximation for heat conduction in fuel rod

    International Nuclear Information System (INIS)

    Espinosa P, G.; Espinosa M, E. G.

    2009-10-01

    In this paper we explore the applicability of a fuel rod mathematical model based on the Vernotte-Cattaneo transient heat conduction as constitutive law (Non-Fourier approach) for light water reactors transient analysis. In the classical theory of diffusion, the Fourier law of heat conduction is used to describe the relation between the heat conduction is used to describe the relation between the heat flux vector and the temperature gradient assuming that the heat propagation speeds are infinite. The motivation for this research was to eliminate the paradox of an infinite. The motivation for this research was to eliminate the paradox of an infinite thermal wave speed. The time-dependent heat sources were considered in the fuel rod heat transfer model. The close of the main steam isolated valves transient in a boiling water reactor was analyzed for different relaxation times. The results show that for long-times the heat fluxes on the clad surface under Vernotte-Cattaneo approach can be important, while for short-times and from the engineering point of view the changes are very small. (Author)

  11. In-reactor fuel cladding external corrosion measurement process and results

    International Nuclear Information System (INIS)

    Thomazet, J.; Musante, Y.; Pigelet, J.

    1999-01-01

    Analysis of the zirconium alloy cladding behaviour calls for an on-site corrosion measurement device. In the 80's, a FISCHER probe was used and allowed oxide layer measurements to be taken along the outer generating lines of the peripheral fuel rods. In order to allow measurements on inner rods, a thin Eddy current probe called SABRE was developed by FRAMATOME. The SABRE is a blade equipped with two E.C coils is moved through the assembly rows. A spring allows the measurement coil to be clamped on each of the generating lines of the scanned rods. By inserting this blade on all four assembly faces, measurements can also be performed along several generating lines of the same rod. Standard rings are fitted on the device and allow on-line calibration for each measured row. Signal acquisition and processing are performed by LAGOS, a dedicated software program developed by FRAMATOME. The measurements are generally taken at the cycle outage, in the spent fuel pool. On average, data acquisition calls for one shift per assembly (eight hours): this corresponds to more than 2500 measurement points. These measurements are processed statistically by the utility program SAN REMO. All the results are collected in a database for subsequent behaviour analysis: examples of investigated parameters are the thermal/hydraulic conditions of the reactors, the irradiation history, the cladding material, the water chemistry This analysis can be made easier by comparing the behaviour measurement and prediction by means of the COROS-2 corrosion code. (author)

  12. Investigation of likely causes of white patch formation on irradiated WWER fuel rod claddings

    International Nuclear Information System (INIS)

    Bibilashvili, Yu.K.; Velioukhanov, V.P.; Ioltoukhovski, A.Y.; Pogodin, V.P.

    1999-01-01

    The information concerning white patches observed on fuel cladding surfaces has been analytically treated. The analysis shows at least three kinds of the white patch appearance: bright white spots which appear to be loose corrosion product deposits disclosing corrosion pits upon spalling; indistinct streaks with separate pronounced spots 1-2 in dia. The spots seem to be thin superficial deposits; light-coloured dense uniform crud distributed over the surface of fuel claddings and fuel assembly jackets. (author)

  13. In-pile creep behaviour of Zry-4 and ZrNb3Sn1 cladding under uniaxial and biaxial stress

    International Nuclear Information System (INIS)

    Boehner, G.; Wildhagen, B.; Wilhelm, H.

    1987-01-01

    An irradiation programme - started in 1977 - was performed at the research reactor FRG-2 at Geesthacht, Germany, as a joint project of GKSS and KWU in order to study the in-pile creep behaviour of zirconium alloy cladding tubes of PWR fuel rods. The test objective was to establish a data base which allows refined modelling of the in-pile creep phenomenon. A wide test matrix was realized in which each of the precisely monitored test conditions (hoop stress, temperature, fast neutron flux) was varied separately. Different cladding materials (Zircaloy-4 and Zirconium-Niob-Tin alloy ZrNb3Sn1) were subjected to those varying test conditions. Cladding tube specimens of 10.75 mm outer diameter were irradiated in test capsules under various stress conditions and levels up to approx. 6000 h, at temperatures ranging from 300 0 C to 400 0 C and fast neutron flux (E > 1 MeV) of approx. 3x10 13 cm -2 .s -1 . Diametrical and/or axial creep deformation of all tubes were measured in the Hot Cells several times in the course of the tests. In order to extract the irradiation induced creep strain some out-pile experiments were carried out under the very same test conditions as the in-pile tests concerned. (orig./GL)

  14. MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

    International Nuclear Information System (INIS)

    Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun

    2015-01-01

    A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti 3 SiC 2 was investigated depending on the compositions of the preform and melt. In most cases, TiSi 2 was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti 3 SiC 2 was the connection with the pressurizing

  15. Cladding Alloys for Fluoride Salt Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  16. Analysis of transient heat conduction in a PWR fuel rod by an improved lumped parameter approach

    Energy Technology Data Exchange (ETDEWEB)

    Dourado, Eneida Regina G. [Comissao Nacional de Energia Nuclear (CNEN), Rio de Janeiro, RJ (Brazil); Cotta, Renato M. [Coordenacao de Pos-Graduacao e Pesquisa de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Mecanica; Jian, Su, E-mail: eneidadourado@gmail.com, E-mail: sujian@nuclear.ufrj.br, E-mail: cotta@mecanica.ufrj.br [Coordenacao de Pos-Graduacao e Pesquisa de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Nuclear

    2017-07-01

    This paper aims to analyze transient heat conduction in a nuclear fuel rod by an improved lumped parameter approach. One-dimensional transient heat conduction is considered, with the circumferential symmetry assumed and the axial conduction neglected. The thermal conductivity and specific heat in the fuel pellet are considered temperature dependent, while the thermophysical properties of the cladding are considered constant. Hermite approximation for integration is used to obtain the average temperature and heat flux in the radial direction. Significant improvement over the classical lumped parameter formulation has been achieved. The proposed model can be also used in dynamic analysis of PWR and nuclear power plant simulators. (author)

  17. Analysis of transient heat conduction in a PWR fuel rod by an improved lumped parameter approach

    International Nuclear Information System (INIS)

    Dourado, Eneida Regina G.; Cotta, Renato M.; Jian, Su

    2017-01-01

    This paper aims to analyze transient heat conduction in a nuclear fuel rod by an improved lumped parameter approach. One-dimensional transient heat conduction is considered, with the circumferential symmetry assumed and the axial conduction neglected. The thermal conductivity and specific heat in the fuel pellet are considered temperature dependent, while the thermophysical properties of the cladding are considered constant. Hermite approximation for integration is used to obtain the average temperature and heat flux in the radial direction. Significant improvement over the classical lumped parameter formulation has been achieved. The proposed model can be also used in dynamic analysis of PWR and nuclear power plant simulators. (author)

  18. Modelling cladding response to changing conditions

    Energy Technology Data Exchange (ETDEWEB)

    Tulkki, Ville; Ikonen, Timo [VTT Technical Research Centre of Finland ltd (Finland)

    2016-11-15

    The cladding of the nuclear fuel is subjected to varying conditions during fuel reactor life. Load drops and reversals can be modelled by taking cladding viscoelastic behaviour into account. Viscoelastic contribution to the deformation of metals is usually considered small enough to be ignored, and in many applications it merely contributes to the primary part of the creep curve. With nuclear fuel cladding the high temperature and irradiation as well as the need to analyse the variable load all emphasise the need to also inspect the viscoelasticity of the cladding.

  19. Numerical investigation of heat transfer in upward flows of supercritical water in circular tubes and tight fuel rod bundles

    International Nuclear Information System (INIS)

    Yang Jue; Oka, Yoshiaki; Ishiwatari, Yuki; Liu Jie; Yoo, Jaewoon

    2007-01-01

    Heat transfer in upward flows of supercritical water in circular tubes and in tight fuel rod bundles is numerically investigated by using the commercial CFD code STAR-CD 3.24. The objective is to have more understandings about the phenomena happening in supercritical water and for designs of supercritical water cooled reactors. Some turbulence models are selected to carry out numerical simulations and the results are compared with experimental data and other correlations to find suitable models to predict heat transfer in supercritical water. The comparisons are not only in the low bulk temperature region, but also in the high bulk temperature region. The two-layer model (Hassid and Poreh) gives a better prediction to the heat transfer than other models, and the standard k-ε high Re model with the standard wall function also shows an acceptable predicting capability. Three-dimensional simulations are carried out in sub-channels of tight square lattice and triangular lattice fuel rod bundles at supercritical pressure. Results show that there is a strong non-uniformity of the circumferential distribution of the cladding surface temperature, in the square lattice bundle with a small pitch-to-diameter ratio (P/D). However, it does not occur in the triangular lattice bundle with a small P/D. It is found that this phenomenon is caused by the large non-uniformity of the flow area in the cross-section of sub-channels. Some improved designs are numerically studied and proved to be effective to avoid the large circumferential temperature gradient at the cladding surface

  20. Development of Fuel ROd Behavior Analysis code (FROBA) and its application to AP1000

    International Nuclear Information System (INIS)

    Yu, Hongxing; Tian, Wenxi; Yang, Zhen; SU, G.H.; Qiu, Suizheng

    2012-01-01

    Highlights: ► A Fuel ROd Behavior Analysis code (FROBA) has been developed. ► The effects irradiation and burnup has been considered in FROBA. ► The comparison with INL’s results shows a good agreement. ► The FROBA code was applied to AP1000. ► Peak fuel temperature, gap width, hoop strain, etc. were obtained. -- Abstract: The reliable prediction of nuclear fuel rod behavior is of great importance for safety evaluation of nuclear reactors. In the present study, a thermo-mechanical coupling code FROBA (Fuel ROd Behavior Analysis) has been independently developed with consideration of irradiation and burnup effects. The thermodynamic, geometrical and mechanical behaviors have been predicted and were compared with the results obtained by Idaho National Laboratory to validate the reliability and accuracy of the FROBA code. The validated code was applied to analyze the fuel behavior of AP1000 at different burnup levels. The thermal results show that the predicted peak fuel temperature experiences three stages in the fuel lifetime. The mechanical results indicate that hoop strain at high power is greater than that at low power, which means that gap closure phenomenon will occur earlier at high power rates. The maximum cladding stress meets the requirement of yield strength limitation in the entire fuel lifetime. All results show that there are enough safety margins for fuel rod behavior of AP1000 at rated operation conditions. The FROBA code is expected to be applied to deal with more complicated fuel rod scenarios after some modifications.