WorldWideScience

Sample records for resistant coated fabric

  1. Flame retardancy and ultraviolet resistance of silk fabric coated by graphene oxide

    Directory of Open Access Journals (Sweden)

    Ji Yi-Min

    2017-01-01

    Full Text Available Silk fabrics were coated by graphene oxide hydrosol in order to improve its flame retardancy and ultraviolet resistance. In addition, montmorillonoid was doped into the graphene oxide hydrosol to further improve the flame retardancy of silk fabrics. The flame retardancy and ultraviolet resistance were mainly characterized by limiting oxygen index, vertical flame test, smoke density test, and ultraviolet protection factor. The synergistic effect of graphene oxide and montmorillonoid on the thermal stabilization property of the treated silk fabrics was also investigated. The results show that the treated silk fabrics have excellent flame retardancy, thermal stability, smoke suppression, and ultraviolet resistance simultaneously.

  2. Flame retardancy and ultraviolet resistance of silk fabric coated by graphene oxide

    OpenAIRE

    Ji Yi-Min; Cao Ying-Ying; Chen Guo-Qiang; Xing Tie-Ling

    2017-01-01

    Silk fabrics were coated by graphene oxide hydrosol in order to improve its flame retardancy and ultraviolet resistance. In addition, montmorillonoid was doped into the graphene oxide hydrosol to further improve the flame retardancy of silk fabrics. The flame retardancy and ultraviolet resistance were mainly characterized by limiting oxygen index, vertical flame test, smoke density test, and ultraviolet protection factor. The synergistic effect of graphene oxide and montmorillonoid on the the...

  3. Dwindling the resistance value of PEDOT:PSS – coated on fabric yarns

    Energy Technology Data Exchange (ETDEWEB)

    Amba Sankar, K.N., E-mail: amb@psgias.ac.in; Kallol, Mohanta [Nanotechnology Research, Innovation & Incubation Centre, Organic Solar cell lab, PSG Institute of Advanced Studies, Coimbatore – 641 004, Tamilnadu (India)

    2016-05-23

    Herein we describe by dip coating method to transform typical fabric yarn to conductive fiber. Different types of yarns have been used to coat from a known conductive polymer, Poly (3,4ethylenedioxythiophene) Poly (styrene sulfonic acid). We have optimized the method to have lesser resistance of the conductive yarns. The minimum resistance achieved has a value of 77 Ω/cm. This value is not high as metals but could be comparable to that of metal oxides or semiconducting materials. However, flexibility of yarns and feeling of fabric combining with the conductivity developed in this process is suitable for wearable electronics and also as gas sensors, electromagnetic shielding.

  4. Effect of liquid immersion of PEDOT: PSS-coated polyester fabric on surface resistance and wettability

    Science.gov (United States)

    Getnet Tadesse, Melkie; Loghin, Carmen; Chen, Yan; Wang, Lichuan; Catalin, Dumitras; Nierstrasz, Vincent

    2017-06-01

    Coating of textile fabrics with poly (3, 4-ethylenedioxythiophene): poly (styrene sulfonate) (PEDOT:PSS) is one of the methods used for obtaining functional or smart applications. In this work, we prepared PEDOT:PSS polymer with certain additives such as polyethylene glycol, methanol (MeOH), and ethylene glycol on polyester fabric substrates by a simple immersion process. Surface resistance was measured and analyzed with analysis of variance to determine the coating parameters at 95% confidence level. Fourier transform infrared (FTIR) analysis and scanning electron microscopy (SEM) study of the samples were performed. Contact angle and washing fastness measurements were conducted, to observe the wettability and washing fastness of the samples, respectively. Surface resistance values were decreased by a factor of 100, due to conductive enhancers. As the immersion time and temperature condition varies, surface resistance showed no difference, statistically. FTIR analysis supports the idea that the mechanism responsible for the conductivity enhancement is the partial replacement of PSS from PEDOT chain by forming a hydrogen bond with hydroxyl ion (OH) of the conductive enhancers. A SEM images showed that PEDOT:PSS is well distributed to the surface of the fabrics. Contact angle measurements showed morphology change in the samples. The conductivity was reasonably stable after 10 washing cycles. Altogether, an effective simple immersion of coated polyester fabric is presented to achieve functional textiles that offer a broad range of possible applications.

  5. Fabrication of Aluminum-based Superhydrophobic Coating by Anodization and Research on Stability and Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    ZHENG Shun-li

    2017-10-01

    Full Text Available Aluminum (Al can be easily contaminated or damaged after exposure in damp environments, which can adversely affect its aesthetic appearance and desired functionalities. To improve its corrosion resistance, a superhydrophobic coating was fabricated on Al by electrochemical anodization followed by modification with myristic acid. The surface morphology and chemical composition were characterized by using a field emission scanning electron microscope (FESEM with attached energy dispersive X-ray spectrum (EDS. The surface wettability, mechanical stability as well as corrosion resistance were also investigated by contact angle measuring system, sandblasting test and electrochemical measurements. The results show that the optimal Al-based superhydrophobic coating with a static water contact angle of (155.2±0.5° and a sliding angle of (3.5±1.3° is obtained at the anodization voltage of 20V. The corresponding corrosion current density (Icorr is reduced by 2 orders of magnitude and the corrosion potential (Ecorr shifts from -0.629V to -0.570V compared to the bare Al substrate, indicating excellent corrosion resistance. Besides, the as-prepared optimal Al-based superhydrophobic coating also suggests good mechanical stability.

  6. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    Science.gov (United States)

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-06

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate.

  7. Fabrication of Water Jet Resistant and Thermally Stable Superhydrophobic Surfaces by Spray Coating of Candle Soot Dispersion.

    Science.gov (United States)

    Qahtan, Talal F; Gondal, Mohammed A; Alade, Ibrahim O; Dastageer, Mohammed A

    2017-08-08

    A facile synthesis method for highly stable carbon nanoparticle (CNP) dispersion in acetone by incomplete combustion of paraffin candle flame is presented. The synthesized CNP dispersion is the mixture of graphitic and amorphous carbon nanoparticles of the size range of 20-50 nm and manifested the mesoporosity with an average pore size of 7 nm and a BET surface area of 366 m 2 g -1 . As an application of this material, the carbon nanoparticle dispersion was spray coated (spray-based coating) on a glass surface to fabricate superhydrophobic (water contact angle > 150° and sliding angle fabricated from direct candle flame soot deposition (candle-based coating). This study proved that water jet resistant and thermally stable superhydrophobic surfaces can be easily fabricated by simple spray coating of CNP dispersion gathered from incomplete combustion of paraffin candle flame and this technique can be used for different applications with the potential for the large scale fabrication.

  8. Fabrication of Superhydrophobic Calcium Phosphate Coating on Mg-Zn-Ca alloy and Its Corrosion Resistance

    Science.gov (United States)

    Zhang, Lashuang; Jiang, Yue; Zai, Wei; Li, Guangyu; Liu, Shaocheng; Lian, Jianshe; Jiang, Zhonghao

    2017-12-01

    A novel superhydrophobic calcium phosphate coating was prepared on a magnesium alloy substrate by a highly effective chemical conversion process and subsequent chemical modification. Different methods were employed to characterize the surface morphology and chemical composition as well as measure the wettability of the coating. It was demonstrated that the as-prepared superhydrophobic calcium phosphate coating has a typical three-level hierarchical structure consisted of micro-protrusions, submicro-lumps and nano-grains, conferring excellent superhydrophobicity with a water contact angle of 159°. The electrochemical measurements and appropriate equivalent circuit revealed that the corrosion-resistant performance of the superhydrophobic calcium phosphate coating was significantly improved as compared with that of the substrate, the corrosion potential of the superhydrophobic coating increases from -1.56 to -1.36 V, and its corrosion current density decreases from 1.29 × 10-4 to 1.3 × 10-6 A/cm2. The anti-corrosion mechanism of the superhydrophobic coating was also discussed. It can be indicated that the corrosion inhibitive properties of the coating are in accordance with its hydrophobicity, which is owing to the presence of a protective layer of air trapped in the grooves of the coating surface to isolate the underlying materials from the external environment.

  9. The fabrication, nano/micro-structure, heat- and wear-resistance of the superhydrophobic PPS/PTFE composite coatings.

    Science.gov (United States)

    Wang, Huaiyuan; Zhao, Jingyan; Zhu, Youzhuang; Meng, Yang; Zhu, Yanji

    2013-07-15

    A simple engineering method was used to fabricate stability and wear-resistance of superhydrophobic PPS-based PPS/PTFE surfaces through nano/micro-structure design and modification of the lowest surface energy groups (-CF2-), which was inspired by the biomimic lotus leaves. The hydrophobic properties and wear-resistance of the coatings were measured by a contact angle meter and evaluated on a pin-on-disk friction and wear tester, respectively. Moreover, the surfaces of the PPS/PTFE composite coatings were investigated by means of scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD), and thermogravimetry (TG) analysis. Results showed that the highest contact angle of the PPS/PTFE surface, with papillae-like randomly distributed double-scale structure, could reach up to 162°. When 1 wt.% PDMS was added, the highest contact angle could hold is 172°. The coatings also retained superhydrophobicity, even under high temperature environment. The investigation also indicated that the coatings were not only superhydrophobic but also oleophobic behavior at room temperature, such as the crude oil, glycerol, and oil-water mixture. The PPS/45%PTFE coatings had more stable friction coefficient and excellent wear-resistance (331,407 cycles) compared with those with less than 45% of PTFE. Copyright © 2012 Elsevier Inc. All rights reserved.

  10. Silicone nanocomposite coatings for fabrics

    Science.gov (United States)

    Eberts, Kenneth (Inventor); Lee, Stein S. (Inventor); Singhal, Amit (Inventor); Ou, Runqing (Inventor)

    2011-01-01

    A silicone based coating for fabrics utilizing dual nanocomposite fillers providing enhanced mechanical and thermal properties to the silicone base. The first filler includes nanoclusters of polydimethylsiloxane (PDMS) and a metal oxide and a second filler of exfoliated clay nanoparticles. The coating is particularly suitable for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts, boat sails, and inflatable shelters.

  11. Synthesizing A Phase Changing Bistable Electroactive Polymer And Silver Nanoparticles Coated Fabric As A Resistive Heating Element

    Science.gov (United States)

    Ren, Zhi

    that decreases to several MPa at above 70°C after a rigid-to-rubbery transition via glass transition. The rubbery BSEP possesses a stable storage modulus regardless of temperature fluctuations, which is beneficial to stable electrical actuation performances under an electric field. The bimodal structure creates a framework involving both long chain crosslinkers and small molecular crosslinkers. Due to the limited chain extensibility of this bimodal framework, the rubbery BSEP can self-stiffen at modest strains to suppress electromechanical instability, which is responsible for the premature electrical breakdown of the previous BSEP materials in their rubbery states. A BSEP actuator with a braille dot size exhibits steadily increased actuation height with increasing electric field at 70 °C. A stable actuation with a cycle lifetime of over 2000 cycles at a raised dot height of 0.4 mm was demonstrated. A fabrication process for a page-size braille paper using the BSEP has been developed. A selective heating strategy has been investigated based on a 2-cell device to provide a selective actuation strategy of BSEP braille dots. Wearable thermal management strategy has presented itself recently as a new challenge to offer an optimal thermal experience for the occupant as well as to reduce building energy usage for heating, ventilation and air conditioning (HVAC). Joule heating based on silver nanoparticles (AgNPs) coated non-woven fabric can provide a wearable localized heating element.A sheet resistance of <0.3 ohm/square can be achieved for AgNPs-coated polyester fabrics upon thermal annealing. Multistep electroless deposition creates chemical bonding between oxygen groups on the fabrics' surface and AgNPs. As a result, the bonding between the AgNPs layer and the polyester fabrics is strong enough to resist sonication damage. The resistance only increased slightly after an 80minutes of sonication and therefore the AgNPs-polyester fabrics composite are regarded as washable

  12. Microstructure, Wear Resistance and Oxidation Behavior of Ni-Ti-Si Coatings Fabricated on Ti6Al4V by Laser Cladding.

    Science.gov (United States)

    Zhuang, Qiaoqiao; Zhang, Peilei; Li, Mingchuan; Yan, Hua; Yu, Zhishui; Lu, Qinghua

    2017-10-30

    The Ni-Ti-Si composite coatings were successfully fabricated on Ti6Al4V by laser cladding. The microstructure were studied by SEM (scanning electron microscopy) and EDS (energy dispersive spectrometer). It has been found that Ti₂Ni and Ti₅Si₃ phases exist in all coatings, and some samples have TiSi₂ phases. Moreover, due to the existence of these phases, coatings presented relatively higher microhardness than that of the substrate (826 HV (Vickers hardness)) and the microhardness value of coating 3 is about twice larger than that of the substrate. During the dry sliding friction and wear test, due to the distribution of the relatively ductile phase of Ti₂Ni and reinforcement phases of Ti₅Si₃ and TiSi₂, the coatings performed good wear resistance. The oxidation process contains two stages: the rapid oxidation and slow oxidation by high temperature oxidation test at 800 °C for 50 h. Meanwhile, the value of the oxidation weight gain of the substrate is approximately three times larger than that of the coating 4. During the oxidation process, the oxidation film formed on the coating is mainly consisted of TiO₂, Al₂O₃ and SiO₂. Phases Ti₂Ni, Ti₅Si₃, TiSi₂ and TiSi were still found and it could be responsible for the improvement in oxidation resistance of the coatings by laser cladding.

  13. Fabricating multifunctional silver nanoparticles-coated cotton fabric

    Directory of Open Access Journals (Sweden)

    Mohammad Shateri-Khalilabad

    2017-05-01

    Full Text Available Silver nanoparticles with high density coating were formed on the surface of cotton fabric through pre-activation by potassium hydroxide and in situ reduction of silver nitrate. The silver nanoparticles-coated fabric was then reacted with hexadecyltrimethoxysilane, which resulted in the formation of low surface energy layer around the fabric. The fabrics were characterized by reflectance spectrophotometry, scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction patterns. Wettability properties were measured by contact angle goniometry and shedding angle technique. Antibacterial activity was determined against Gram-positive Staphylococcus aureus and Gram-negative Escherichia coli. Ultraviolet-blocking was measured via transmittance data in the range of 280–400 nm. Microscopy images showed the formation of uniform and high density coating of silver on the surface of cotton fibers. The fabric showed hydrophobicity with CA of 158 ± 4.3° and SHA of 7°. Also, it demonstrated a high antibacterial activity against two bacterial challenges, as shown via formation of inhibition zone. Excellent ultraviolet protection of the fabric was demonstrated by ultraviolet protection factor value of 296. The fabric also showed good durability against repeated laundering.

  14. Fabrication and oxidation resistance of titanium carbide-coated carbon fibres by reacting titanium hydride with carbon fibres in molten salts

    International Nuclear Information System (INIS)

    Dong, Z.J.; Li, X.K.; Yuan, G.M.; Cong, Y.; Li, N.; Jiang, Z.Y.; Hu, Z.J.

    2009-01-01

    Using carbon fibres and titanium hydride as a reactive carbon source and a metal source, respectively, a protective titanium carbide (TiC) coating was formed on carbon fibres in molten salts, composed of LiCl-KCl-KF, at 750-950 o C. The structure and morphology of the TiC coatings were characterised by X-ray diffraction and scanning electron microscopy, respectively. The oxidation resistance of the TiC-coated carbon fibres was measured by thermogravimetric analysis. The results reveal that control of the coating thickness is very important for improvement of the oxidation resistance of TiC-coated carbon fibres. The oxidative weight loss initiation temperature for the TiC-coated carbon fibres increases significantly when an appropriate coating thickness is used. However, thicker coatings lead to a decrease of the carbon fibres' weight loss initiation temperature due to the formation of cracks in the coating. The TiC coating thickness on carbon fibres can be controlled by adjusting the reaction temperature and time of the molten salt synthesis.

  15. Electrochemical behaviour of superhydrophobic coating fabricated ...

    Indian Academy of Sciences (India)

    of Ecorr that confers a better corrosion resistance of the coated samples. Keywords. Al alloy; surface coating; superhydrophobicity; potentiodynamic polarization. 1. Introduction. Aluminium and its alloys exhibit high-specific strength, low density, excellent heat and electric conductivities and low- specific weight.1,2 These ...

  16. Electrochemical behaviour of superhydrophobic coating fabricated ...

    Indian Academy of Sciences (India)

    surface caused by the presence of CNTs. The electrochemical observations indicate the presence of a positive shift of Ecorr that confers a better corrosion resistance of the coated samples. Keywords. Al alloy; surface coating; superhydrophobicity; potentiodynamic polarization. 1. Introduction. Aluminium and its alloys exhibit ...

  17. Effect of Cobalt on Microstructure and Wear Resistance of Ni-Based Alloy Coating Fabricated by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Kaiming Wang

    2017-12-01

    Full Text Available Ni-based alloy powders with different contents of cobalt (Co have been deposited on a 42CrMo steel substrate surface using a fiber laser. The effects of Co content on the microstructure, composition, hardness, and wear properties of the claddings were studied by scanning electron microscopy (SEM, an electron probe microanalyzer (EPMA, X-ray diffraction (XRD, a hardness tester, and a wear tester. The results show that the phases in the cladding layers are mainly γ, M7(C, B3, M23(C, B6, and M2B. With the increase in Co content, the amounts of M7(C, B3, M23(C, B6, and M2B gradually decrease, and the width of the eutectic structure in the cladding layer also gradually decreases. The microhardness decreases but the wear resistance of the cladding layer gradually improves with the increase of Co content. The wear resistance of the NiCo30 cladding layer is 3.6 times that of the NiCo00 cladding layer. With the increase of Co content, the wear mechanism of the cladding layer is changed from abrasive wear to adhesive wear.

  18. Laser fabrication nanocrystalline coatings using simultaneous powders/wire feed

    Science.gov (United States)

    Li, Jianing; Zhai, Tongguang; Zhang, Yuanbin; Shan, Feihu; Liu, Peng; Ren, Guocheng

    2016-07-01

    Laser melting deposition (LMD) fabrication is used to investigate feasibilty of simultaneously feeding TC17 wire and the Stellite 20-Si3N4-TiC-Sb mixed powders in order to increase the utilization ratio of materials and also quality of LMD composite coatings on the TA1 substrate. SEM images indicated that such LMD coating with metallurgical joint to substrate was formed free of the obvious defects. Lots of the ultrafine nanocrystals (UNs) were produced, which distributed uniformly in some coating matrix location, retarding growth of the ceramics in a certain extent; UNs were intertwined with amorphous, leading the yarn-shape materials to be produced. Compared with substrate, an improvement of wear resistance was achieved for such LMD coating.

  19. Structures and properties of the polyacrylonitrile fabric coated with ZnO-Ag composites

    International Nuclear Information System (INIS)

    Shao Dongfeng; Gao Dawei; Wei Qufu; Zhu Hong; Tao Lizhen; Ge Mingqiao

    2010-01-01

    The polyacrylonitrile (PAN) fabric coated with ZnO-Ag composite was achieved by hydrothermal synthesis techniques and photochemical method. The PAN fabrics coated with ZnO-Ag composite were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared (FT-IR), UV-vis spectrophotometer and fabric induced static tester, respectively. The SEM images revealed the formation of the coating aggregates on the fiber surface. The FT-IR spectra and XRD patterns revealed the chemical structures of the coatings on the PAN fabrics. The results of UV-vis test showed that there was an obvious increase in ultraviolet resistant properties after coating. The antistatic properties results revealed the improvement in the antistatic performance of coated fabrics, attributed to the superior electrical and optical properties of ZnO and Ag.

  20. Pilling Resistance of Knitted Fabrics

    Directory of Open Access Journals (Sweden)

    Gita BUSILIENĖ

    2011-09-01

    Full Text Available Knitted fabrics with different quantity of elastane, conspicuous by high viscosity and elasticity, having one of the most important performance properties - resistance to pilling are often used in the production of high quality sportswear. During technological process imitating operating conditions, the behaviour of knitted fabrics may be changed by different industrial softeners from 12 % to 20 % of active substance, for example fatty acid condensate (Tubingal 5051 or silicone micro emulsion (Tubingal SMF. The aim of this investigation is to define the influence of fibrous composition and chemical softeners to the propensity of fuzzing and pilling of plain and plated jersey pattern knitted fabrics. The results of investigations showed that fibrous composition and thickness of materials (up to 6 % and washing as well as softening (from 33 % to 67 % change the resistance of knitted fabrics to pilling.http://dx.doi.org/10.5755/j01.ms.17.3.597

  1. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  2. Surface modification of polyester fabric with plasma pretreatment and carbon nanotube coating for antistatic property improvement

    Energy Technology Data Exchange (ETDEWEB)

    Wang, C.X., E-mail: cxwang@mail.dhu.edu.cn [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Collaborative Innovation Center for Ecological Building Materials and Environmental Protection Equipments, Jiangsu 224051 (China); Key Laboratory for Advanced Technology in Environmental Protection, Jiangsu 224051 (China); Lv, J.C. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Ren, Y. [School of Textile and Clothing, Nantong University, Jiangsu 226019 (China); Zhi, T.; Chen, J.Y.; Zhou, Q.Q. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Lu, Z.Q.; Gao, D.W. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Collaborative Innovation Center for Ecological Building Materials and Environmental Protection Equipments, Jiangsu 224051 (China); Key Laboratory for Advanced Technology in Environmental Protection, Jiangsu 224051 (China); Jin, L.M. [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201204 (China)

    2015-12-30

    Graphical abstract: - Highlights: • PET was finished by plasma treatment and SWCNT coating to improve antistatic property. • Plasma modification had a positive effect on SWCNT coating on PET fiber surface. • O{sub 2} plasma was more effective in SWCNT coating than Ar plasma in the shorter time. • Antistatic enhanced and then declined with enhancing treatment time and output power. • Antistatic increased with increasing concentration, curing time, curing temperature. - Abstract: This study introduced a green method to prepare antistatic polyester (PET) fabrics by plasma pretreatment and single-walled carbon nanotube (SWCNT) coating. The influences of plasma conditions and SWCNT coating parameters on antistatic property of PET fabrics were investigated. PET fabrics were pretreated under various plasma conditions such as different treatment times, output powers and working gases, and then SWCNT coating on the plasma treated PET fabrics was carried out by coating-dry-cure using various coating parameters including different SWCNT concentrations, curing times and curing temperatures. PET fabrics were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and volume resistivity. SEM and XPS analysis of the plasma treated PET fabrics revealed the increase in surface roughness and oxygen/nitrogen containing groups on the PET fiber surface. SEM and XPS analysis of the plasma treated and SWCNT coated PET fabrics indicated the SWCNT coating on PET fiber surface. The plasma treated and SWCNT coated PET fabrics exhibited a good antistatic property, which increased and then decreased with the increasing plasma treatment time and output power. The antistatic property of the O{sub 2} plasma treated and SWCNT coated PET fabric was better and worse than that of N{sub 2} or Ar plasma treated and SWCNT coated PET fabric in the shorter treatment time and the longer treatment time, respectively. In addition, the antistatic property of the

  3. Surface modification of polyester fabric with plasma pretreatment and carbon nanotube coating for antistatic property improvement

    International Nuclear Information System (INIS)

    Wang, C.X.; Lv, J.C.; Ren, Y.; Zhi, T.; Chen, J.Y.; Zhou, Q.Q.; Lu, Z.Q.; Gao, D.W.; Jin, L.M.

    2015-01-01

    Graphical abstract: - Highlights: • PET was finished by plasma treatment and SWCNT coating to improve antistatic property. • Plasma modification had a positive effect on SWCNT coating on PET fiber surface. • O 2 plasma was more effective in SWCNT coating than Ar plasma in the shorter time. • Antistatic enhanced and then declined with enhancing treatment time and output power. • Antistatic increased with increasing concentration, curing time, curing temperature. - Abstract: This study introduced a green method to prepare antistatic polyester (PET) fabrics by plasma pretreatment and single-walled carbon nanotube (SWCNT) coating. The influences of plasma conditions and SWCNT coating parameters on antistatic property of PET fabrics were investigated. PET fabrics were pretreated under various plasma conditions such as different treatment times, output powers and working gases, and then SWCNT coating on the plasma treated PET fabrics was carried out by coating-dry-cure using various coating parameters including different SWCNT concentrations, curing times and curing temperatures. PET fabrics were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and volume resistivity. SEM and XPS analysis of the plasma treated PET fabrics revealed the increase in surface roughness and oxygen/nitrogen containing groups on the PET fiber surface. SEM and XPS analysis of the plasma treated and SWCNT coated PET fabrics indicated the SWCNT coating on PET fiber surface. The plasma treated and SWCNT coated PET fabrics exhibited a good antistatic property, which increased and then decreased with the increasing plasma treatment time and output power. The antistatic property of the O 2 plasma treated and SWCNT coated PET fabric was better and worse than that of N 2 or Ar plasma treated and SWCNT coated PET fabric in the shorter treatment time and the longer treatment time, respectively. In addition, the antistatic property of the plasma treated

  4. Organo-Aluminate Polymeric Materials as Advanced Erosion/Corrosion Resistant Thin Film Coatings

    National Research Council Canada - National Science Library

    Cook, Ronald

    1997-01-01

    ...) and hazardous air pollutants (HAPs). The coating system is based on the development of carboxylato- alumoxane precursors for fabrication of corrosion resistant oxide barrier layers and alumoxane-epoxy based primer coats...

  5. Multi-walled carbon nanotube-coated cotton fabric for possible ...

    Indian Academy of Sciences (India)

    Abstract. A conducting cotton fabric with a resistance of <1.5 k cm−2 was obtained by dip coating of multi- walled carbon nanotubes (MWCNTs) dispersed in a surfactant, sodium dodecyl sulphate (SDS). The dip coating was repeated up to 20 times to increase the loading of MWCNT as observed from optical absorption ...

  6. Influence of plasma modification on hygienic properties of textile fabrics with nonporous membrane coating

    Science.gov (United States)

    Voznesensky, E. F.; Ibragimov, R. G.; Vishnevskaya, O. V.; Sisoev, V. A.; Lutfullina, G. G.; Tihonova, N. V.

    2017-11-01

    The work investigated the possibility of using plasma modification to improve the hygienic properties of textile materials with nonporous membrane coating to improve vapor-, air-permeability and water-resistant. Determined that, after plasma modification changes degree of supramolecular orderliness of the polymers nonporous membrane coating and the base fabric.

  7. Coating of TPU-PDMS-TMS on Polycotton Fabrics for Versatile Protection

    Directory of Open Access Journals (Sweden)

    Arsheen Moiz

    2017-11-01

    Full Text Available This research aims to develop a non-fluorine based and durable coating technology that brings excellent hydrophobic, oleophobic and aqueous liquid repellent properties to polycotton fabrics (blend ratio 80/20 for cotton/polyester while maintaining comfort to an acceptable level. A crosslinked network from thermoplastic polyurethane (TPU, polydimethylsiloxane (PDMS and trimethylated silica (TMS has been formed on the surface of polycotton fabrics by the conventional padding-knife coating-padding-curing technique. A series of characterizations have been conducted to understand the chemical components, morphology, versatile protection and comfort of the coated fabrics. The TPU-PDMS-TMS (TPT coated fabrics showed a high hydrophobic surface with a high water contact angle of 142°, and the coating was durable against different cycles of laundering and crocking. The coated fabrics also showed excellent repellency against oils, liquids and chemicals for a long period of time. The coating has affected the air permeability and water vapor permeability together with the moisture management property of the polycotton fabrics, and the thermal resistance of the polycotton fabric has been enhanced at the same time. The coating technology developed can be further applied in protective clothing and functional textiles in different areas including military, mining and outdoor protection gear.

  8. Durable Superomniphobic Surface on Cotton Fabrics via Coating of Silicone Rubber and Fluoropolymers

    Directory of Open Access Journals (Sweden)

    Arsheen Moiz

    2018-03-01

    Full Text Available Performance textiles that protect human from different threats and dangers from environment are in high demand, and the advancement in functionalization technology together with employing advanced materials have made this an area of research focus. In this work, silicone rubber and environmentally friendly fluoropolymers have been employed to explore superomniphobic surface on cotton fabrics without compromising comfort much. It has been found that a cross-linked network between the rubber membrane and the fluoropolymers has been formed. The surface appearance, morphology, handle, thickness and chemical components of the surface of cotton fabrics have been changed. The coated fabrics showed resistance to water, aqueous liquid, oil, chemicals and soil. The comfort of the coated fabrics is different to uncoated cotton fabrics due to the existence of coated layers on the surface of cotton fabrics. This work would benefit the development and design of the next generation of performance textiles with balanced performance and comfort.

  9. Tunable resistance coatings

    Science.gov (United States)

    Elam, Jeffrey W.; Mane, Anil U.

    2015-08-11

    A method and article of manufacture of intermixed tunable resistance composite materials containing at least one of W:Al.sub.2O.sub.3, Mo:Al.sub.2O.sub.3 or M:Al.sub.2O.sub.3 where M is a conducting compound containing either W or Mo. A conducting material and an insulating material are deposited by such methods as ALD or CVD to construct composites with intermixed materials which do not have structure or properties like their bulk counterparts.

  10. Antibacterial property of fabrics coated by magnesium-based brucites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ying; Sha, Lin; Zhao, Jiao; Li, Qian; Zhu, Yimin, E-mail: ntp@dlmu.edu.cn; Wang, Ninghui

    2017-04-01

    Highlights: • Magnesium-based antibacterial agents composited by brucites with different particle sizes were proposed for the first time. • The coating process for making antibacterial fabrics was easy to operate and apply in industrial application. • The materials used in the antibacterial fabrics were environmental-friendly and cost-effective. • Reduction percentage of as-prepared antibacterial fabrics against E. coli and S. aureus reached to 96.6%, 100% respectively. • The antibacterial fabrics attained excellent washing durability. - Abstract: A kind of environmental-friendly magnesium-based antibacterial agent was reported for the first time, which was composited by brucites with different particle sizes. The antibacterial fabrics were produced by coating the magnesium-based antibacterial agents on the 260T polyester pongee fabrics with waterborne polyurethane. The coating process was simple, low-cost, and harmless to human health and environment. Characteristics of the antibacterial agents and fabrics were studied by particulate size distribution analyzer (PSDA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results demonstrated that the coating layer was covered tightly on the fabrics and compositing of different particles by a certain proportion made full filling of the coating layer. Meanwhile, compositing did not change the structure of brucites. The antibacterial fabrics presented strong antibacterial properties against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), with the reduction percentage of 96.6% and 100%, respectively, and the antibacterial fabrics attained excellent washing durability.

  11. Antibacterial property of fabrics coated by magnesium-based brucites

    International Nuclear Information System (INIS)

    Wang, Ying; Sha, Lin; Zhao, Jiao; Li, Qian; Zhu, Yimin; Wang, Ninghui

    2017-01-01

    Highlights: • Magnesium-based antibacterial agents composited by brucites with different particle sizes were proposed for the first time. • The coating process for making antibacterial fabrics was easy to operate and apply in industrial application. • The materials used in the antibacterial fabrics were environmental-friendly and cost-effective. • Reduction percentage of as-prepared antibacterial fabrics against E. coli and S. aureus reached to 96.6%, 100% respectively. • The antibacterial fabrics attained excellent washing durability. - Abstract: A kind of environmental-friendly magnesium-based antibacterial agent was reported for the first time, which was composited by brucites with different particle sizes. The antibacterial fabrics were produced by coating the magnesium-based antibacterial agents on the 260T polyester pongee fabrics with waterborne polyurethane. The coating process was simple, low-cost, and harmless to human health and environment. Characteristics of the antibacterial agents and fabrics were studied by particulate size distribution analyzer (PSDA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results demonstrated that the coating layer was covered tightly on the fabrics and compositing of different particles by a certain proportion made full filling of the coating layer. Meanwhile, compositing did not change the structure of brucites. The antibacterial fabrics presented strong antibacterial properties against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), with the reduction percentage of 96.6% and 100%, respectively, and the antibacterial fabrics attained excellent washing durability.

  12. A Comparative Study of Natural Fiber and Glass Fiber Fabrics Properties with Metal or Oxide Coatings

    International Nuclear Information System (INIS)

    Lusis, Andrej; Pentjuss, Evalds; Bajars, Gunars; Sidorovicha, Uljana; Strazds, Guntis

    2015-01-01

    Rapidly growing global demand for technical textiles industries is stimulated to develop new materials based on hybrid materials (yarns, fabrics) made from natural and glass fibres. The influence of moisture on the electrical properties of metal and metal oxide coated bast (flax, hemp) fibre and glass fibre fabrics are studied by electrical impedance spectroscopy and thermogravimetry. The bast fibre and glass fiber fabrics are characterized with electrical sheet resistance. The method for description of electrical sheet resistance of the metal and metal oxide coated technical textile is discussed. The method can be used by designers to estimate the influence of moisture on technical data of new metal coated hybrid technical textile materials and products

  13. Versatile superamphiphobic cotton fabrics fabricated by coating with SiO2/FOTS

    Science.gov (United States)

    Li, Deke; Guo, Zhiguang

    2017-12-01

    A multifunctional superamphiphobic cotton fabric was fabricated by coating silica nanoparticles on the cotton fabric surface and further modification by 1H,1H,2H,2H-perfluorooctyltrichlorosilane (FOTS). The fluctuant woven fabric and the fluffy spherical SiO2 nanoparticles constructed a dual micro/nano-structures. The surface free energy of the fabric composite was reduced by FOTS modifier. The interplay of the structured and perfluorinated SiO2 nanoparticles could not only endow the fabric highly liquid repellent ability, but could also to enhance the coating stability. The prepared cotton fabrics exhibited high liquid repellency to water, colza oil and n-hexadecane with lower surface tension, showing a contact angle of 158°, 152°, and 153°, respectively. The results demonstrated that superamphiphobic cotton fabric possessed desirable chemical and mechanical durability, self-cleaning and self-healing property, the robust and multifunctional fabric would find innovative opportunities for practical applications.

  14. Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Seyfi, Javad [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Jafari, Seyed Hassan, E-mail: shjafari@ut.ac.ir [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Khonakdar, Hossein Ali [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany); Sadeghi, Gity Mir Mohamad [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Zohuri, Gholamhossein [Polymer Group, Faculty of Sciences, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Hejazi, Iman [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Simon, Frank [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany)

    2015-08-30

    Highlights: • Superhydrophobic coatings were prepared from an intrinsically hydrophilic polymer. • The superhydrophobicity remained intact at elevated temperatures. • Polyurethane plays a key role in improving the mechanical robustness of the coatings. • A complete surface coverage of nanosilica is necessary for superhydrophobicity. - Abstract: In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

  15. Radiation shielding properties of barite coated fabric by computer programme

    Energy Technology Data Exchange (ETDEWEB)

    Akarslan, F.; Molla, T. [Suleyman Demirel University, Engineering Fac. Textile Dep., Isparta (Turkey); Üncü, I. S. [Suleyman Demirel University, Technological Fac. Electrical-Electronic Eng. Dep., Isparta (Turkey); Kılıncarslan, S., E-mail: seref@tef.sdu.edu.tr [Suleyman Demirel University, Engineering Fac. Civil Eng. Dep., Isparta (Turkey); Akkurt, I. [Suleyman Demirel University, Art and Science Fac., Physics Dep., Isparta (Turkey)

    2015-03-30

    With the development of technology radiation started to be used in variety of different fields. As the radiation is hazardous for human health, it is important to keep radiation dose as low as possible. This is done mainly using shielding materials. Barite is one of the important materials in this purpose. As the barite is not used directly it can be used in some other materials such as fabric. For this purposes barite has been coated on fabric in order to improve radiation shielding properties of fabric. Determination of radiation shielding properties of coated fabric has been done by using computer program written C# language. With this program the images obtained from digital Rontgen films is used to determine radiation shielding properties in terms of image processing numerical values. Those values define radiation shielding and in this way the coated barite effect on radiation shielding properties of fabric has been obtained.

  16. Multifunctional surface modification of silk fabric via graphene oxide repeatedly coating and chemical reduction method

    Science.gov (United States)

    Cao, Jiliang; Wang, Chaoxia

    2017-05-01

    Multifunctional silk fabrics with electrical conductive, anti-ultraviolet and water repellent were successfully prepared by surface modification with graphene oxide (GO). The yellow-brown GO deposited on the surface of silk fabric was converted into graphitic black reduced graphene (RGO) by sodium hydrosulfite. The surface properties of silk fabrics were changed by repeatedly RGO coating process, which have been proved by SEM and XPS. The SEM results showed that the RGO sheets were successive form a continuously thin film on the surface of silk fabrics, and the deposition of GO or RGO also can be proved by XPS. The electrical conductivity was tested by electrical surface resistance value of the silk fabric, the surface resistance decreased with increasing of RGO surface modification times, and a low surface resistance value reached to 3.24 KΩ cm-1 after 9 times of modification, indicating the silk obtained excellent conductivity. The UPF value of one time GO modification silk fabric (silk-1RGO) was enhanced significantly to 24.45 in comparison to 10.40 of original silk. The contact angle of RGO coating silk samples was all above of 120°. The durability of RGO coated silk fabrics was tested by laundering. The electrical surface resistance of silk-4RGO (65.74 KΩ cm-1), silk-6RGO (15.54 KΩ cm-1) and silk-8RGO (3.86 KΩ cm-1) fabrics was up to 86.82, 22.30 and 6.57 KΩ cm-1 after 10 times of standard washing, respectively. The UPF value, contact angle and color differences of RGO modified silk fabric slightly changed before and after 10 times of standard washing. Therefore, the washing fastness of electric conduction, anti-ultraviolet and water repellent multifunctional silk fabrics was excellent.

  17. Photocatalytic fabrics based on reduced graphene oxide and TiO2 coatings

    International Nuclear Information System (INIS)

    Molina, J.; Fernandes, F.; Fernández, J.; Pastor, M.; Correia, A.; Souto, A.P.; Carneiro, J.O.

    2015-01-01

    Graphical abstract: - Highlights: • Photocatalytic fabrics were produced with reduced graphene oxide (RGO) and TiO 2 . • Charge transfer resistance decreased with the increasing number of RGO layers. • Scanning electrochemical microscopy showed the photoresponse obtained. • Photocatalytic properties were tested with Rhodamine B solutions. • Photocatalytic efficiency increased with the number of RGO layers. - Abstract: The purpose of this work is to obtain photocatalytic fabrics based on reduced graphene oxide (RGO) and TiO 2 coatings on polyester fabrics. The influence of the applied number of RGO coatings on properties such as light absorption, conductivity, electroactivity and photocatalytic properties of the fabrics was established. An improvement of these properties with the number of RGO coatings applied was obtained. FESEM, EDX, XPS and FTIR-ATR showed the incorporation of the TiO 2 nanoparticles on the fabrics. FTIR-ATR showed the formation of a bidentate carboxylic ligand with titanium atoms. The photocatalytic properties of the fabrics were tested with Rhodamine B dye solutions. Photocatalytic efficiency increased with the number of RGO coatings, due to the increased light absorption, and better electrical properties. The charge transfer resistance (R ct ) and its time constant (τ) decreased, indicating a better electron transfer which helps to increase the lifetime of the pair electron/hole

  18. Coated fuel particles: requirements and status of fabrication technology

    International Nuclear Information System (INIS)

    Huschka, H.; Vygen, P.

    1977-01-01

    Fuel cycle, design, and irradiation performance requirements impose restraints on the fabrication processes. Both kernel and coating fabrication processes are flexible enough to adapt to the needs of the various existing and proposed high-temperature gas-cooled reactors. Extensive experience has demonstrated that fuel kernels with excellent sphericity and uniformity can be produced by wet chemical processes. Similarly experience has shown that the various multilayer coatings can be produced to fully meet design and specification requirements. Quality reliability of coated fuel particles is ensured by quality control and quality assurance programs operated by an aduiting system that includes licensing officials and the customer

  19. Influence of Starting Powders on Hydroxyapatite Coatings Fabricated by Room Temperature Spraying Method.

    Science.gov (United States)

    Seo, Dong Seok; Lee, Jong Kook; Hwang, Kyu Hong; Hahn, Byung Dong; Yoon, Seog Young

    2015-08-01

    Three types of raw materials were used for the fabrication of hydroxyapatite coatings by using the room temperature spraying method and their influence on the microstructure and in vitro characteristics were investigated. Starting hydroxyapatite powders for coatings on titanium substrate were prepared by a heat treatment at 1100 °C for 2 h of bovine bone, bone ash, and commercial hydroxyapatite powders. The phase compositions and Ca/P ratios of the three hydroxyapatite coatings were similar to those of the raw materials without decomposition or formation of a new phase. All hydroxyapatite coatings showed a honeycomb structure, but their surface microstructures revealed different features in regards to surface morphology and roughness, based on the staring materials. All coatings consisted of nano-sized grains and had dense microstructure. Inferred from in vitro experiments in pure water, all coatings have a good dissolution-resistance and biostability in water.

  20. Simple Coatings to Render Polystyrene Protein Resistant

    Directory of Open Access Journals (Sweden)

    Marcelle Hecker

    2018-02-01

    Full Text Available Non-specific protein adsorption is detrimental to the performance of many biomedical devices. Polystyrene is a commonly used material in devices and thin films. Simple reliable surface modification of polystyrene to render it protein resistant is desired in particular for device fabrication and orthogonal functionalisation schemes. This report details modifications carried out on a polystyrene surface to prevent protein adsorption. The trialed surfaces included Pluronic F127 and PLL-g-PEG, adsorbed on polystyrene, using a polydopamine-assisted approach. Quartz crystal microbalance with dissipation (QCM-D results showed only short-term anti-fouling success of the polystyrene surface modified with F127, and the subsequent failure of the polydopamine intermediary layer in improving its stability. In stark contrast, QCM-D analysis proved the success of the polydopamine assisted PLL-g-PEG coating in preventing bovine serum albumin adsorption. This modified surface is equally as protein-rejecting after 24 h in buffer, and thus a promising simple coating for long term protein rejection of polystyrene.

  1. Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

    Science.gov (United States)

    Seyfi, Javad; Jafari, Seyed Hassan; Khonakdar, Hossein Ali; Sadeghi, Gity Mir Mohamad; Zohuri, Gholamhossein; Hejazi, Iman; Simon, Frank

    2015-08-01

    In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

  2. Fabrication and characterization of modified-hydroxyapatite/polyetheretherketone coating materials

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Rui [College of Optoelectronic Engineering, Shenzhen University, Shenzhen 518060 (China); College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Fang, Lin, E-mail: fanglinhit@163.com [College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Luo, Zhongkuan [College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Zheng, Ruisheng [College of Optoelectronic Engineering, Shenzhen University, Shenzhen 518060 (China); Song, Shenhua; Weng, Luqian; Lei, JinPing [Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen 518055 (China)

    2014-09-30

    Highlights: • 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate is successfully fabricated by solution casting method. • Strong bonding between the composite coating and the PEEK substrate is achieved. • HA/PEEK coating materials exhibit better bioactivity. - Abstract: 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate were successfully fabricated by solution casting method and characterized by Fourier transform infrared spectroscopy (FTIR), X-Ray Diffraction (XRD), scanning electron microscopy (SEM), and tensile testing. The modified HA fillers were obtained to be uniformly distributed in the HA/PEEK coating, which has better properties of tensile strength and fracture toughness than those of the unmodified specimen. A good bonding between the composite coating and the PEEK substrate was achieved by solution casting method, resulting in integral-fracture without falling apart or delaminating during tensile loading. The modified specimens dipped into simulated body fluid (SBF) were characterized by SEM, XRD and FTIR, indicating that the bioactivity of the dipped materials was demonstrated more apparent with extending the dipping time. Therefore, the coating materials may become the substitutes for the hard tissues of the human body in the future, which could realize the balance between the mechanical properties and the bioactivity by modifying the structural design of the coating.

  3. Fabrication and characterization of modified-hydroxyapatite/polyetheretherketone coating materials

    International Nuclear Information System (INIS)

    Ma, Rui; Fang, Lin; Luo, Zhongkuan; Zheng, Ruisheng; Song, Shenhua; Weng, Luqian; Lei, JinPing

    2014-01-01

    Highlights: • 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate is successfully fabricated by solution casting method. • Strong bonding between the composite coating and the PEEK substrate is achieved. • HA/PEEK coating materials exhibit better bioactivity. - Abstract: 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate were successfully fabricated by solution casting method and characterized by Fourier transform infrared spectroscopy (FTIR), X-Ray Diffraction (XRD), scanning electron microscopy (SEM), and tensile testing. The modified HA fillers were obtained to be uniformly distributed in the HA/PEEK coating, which has better properties of tensile strength and fracture toughness than those of the unmodified specimen. A good bonding between the composite coating and the PEEK substrate was achieved by solution casting method, resulting in integral-fracture without falling apart or delaminating during tensile loading. The modified specimens dipped into simulated body fluid (SBF) were characterized by SEM, XRD and FTIR, indicating that the bioactivity of the dipped materials was demonstrated more apparent with extending the dipping time. Therefore, the coating materials may become the substitutes for the hard tissues of the human body in the future, which could realize the balance between the mechanical properties and the bioactivity by modifying the structural design of the coating

  4. Heat-resistant hydrophobic-oleophobic coatings

    OpenAIRE

    Uyanik, Mehmet; Arpac, Ertugrul; Schmidt, Helmut K.; Akarsu, Murat; Sayilkan, Funda; Sayilkan, Hikmet

    2006-01-01

    Thermally and chemically durable hydrophobic oleophobic coatings, containing different ceramic particles such as SiO2, SiC, Al 2O3, which can be alternative instead of Teflon, have been developed and applied on the aluminum substrates by spin-coating method. Polyimides, which are high-thermal resistant heteroaromatic polymers, were synthesized, and fluor oligomers were added to these polymers to obtain hydrophobic-oleophobic properties. After coating, Al surface was subjected to Taber-abrasio...

  5. Comparison of W–TiC composite coatings fabricated by atmospheric plasma spraying and supersonic atmospheric plasma spraying

    International Nuclear Information System (INIS)

    Hou, Qing Yu; Luo, Lai Ma; Huang, Zhen Yi; Wang, Ping; Ding, Ting Ting; Wu, Yu Cheng

    2016-01-01

    Highlights: • W–TiC composite coatings were fabricated by APS and SAPS technologies. • TiC had filling effect on pores and coating/fixing effect on un-melted particles. • Porosity and oxygen content in SAPS coating were lower than that in APS coating. • Thermal conductivity of SAPS coating was higher than that of APS coating. • SAPS coating has better ability to resist to elastic fracture than APS coating does. - Abstract: Tungsten coatings with 1.5 wt.% TiC (W/TiC) were fabricated by atmospheric plasma spraying (APS) and supersonic atmospheric plasma spraying (SAPS) techniques, respectively. The results showed that the typical lamellar structure of plasma spraying and columnar crystalline grains formed in the coatings. Pores located mainly at lamellar gaps in association with oxidation were also observed. TiC phase, distributed at lamellar gaps filled the gaps; and that distributed around un-melted tungsten particles and splashed debris coated the particles or debris that were linked with the TiC at lamellar gaps. The coating and linking of the retained TiC phase prevented the tungsten particles to come off from the coatings. The porosity and the oxygen content of the SAPS-W/TiC were lower than those of the APS-W/TiC coating. The mechanical response of the coatings was strongly dependent on the H/E* ratio (H and E* are the hardness and effective Young’s modulus, respectively). The SAPS-W/TiC coating with a higher H/E* ratio had a better ability to resist to elastic fracture and better fracture toughness as compared with the APS-W/TiC coating with a smaller H/E* ratio. The thermal conductivity of the SAPS-W/TiC coating was greater than that of the APS-W/TiC coating.

  6. Deposition of antimicrobial coatings on microstereolithography-fabricated microneedles

    Science.gov (United States)

    Gittard, Shaun D.; Miller, Philip R.; Jin, Chunming; Martin, Timothy N.; Boehm, Ryan D.; Chisholm, Bret J.; Stafslien, Shane J.; Daniels, Justin W.; Cilz, Nicholas; Monteiro-Riviere, Nancy A.; Nasir, Adnan; Narayan, Roger J.

    2011-06-01

    Microneedles are small-scale needle-like projections that may be used for transdermal delivery of pharmacologic agents, including protein-containing and nucleic acid-containing agents. Commercial translation of polymeric microneedles would benefit from the use of facile and cost effective fabrication methods. In this study, visible light dynamic mask microstereolithography, a rapid prototyping technique that utilizes digital light projection for selective polymerization of a liquid resin, was used for fabrication of solid microneedle array structures out of an acrylate-based polymer. Pulsed laser deposition was used to deposit silver and zinc oxide coatings on the surfaces of the visible light dynamic mask microstereolithography-fabricated microneedle array structures. Agar diffusion studies were used to demonstrate the antimicrobial activity of the coated microneedle array structures. This study indicates that light-based technologies, including visible light dynamic mask microstereolithography and pulsed laser deposition, may be used to fabricate microneedles with antimicrobial properties for treatment of local skin infections.

  7. Porous niobium coatings fabricated with selective laser melting on titanium substrates: Preparation, characterization, and cell behavior

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Sheng [Science and Technology on Power Beam Processes Laboratory, Beijing Aeronautical Manufacturing Technology Research Institute (BAMTRI), Beijing 100024 (China); State Key Lab of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Cheng, Xian; Yao, Yao; Wei, Yehui [Department of Stomatology, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, Wuhan 430022 (China); Han, Changjun; Shi, Yusheng [State Key Lab of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Wei, Qingsong, E-mail: wqs_xn@163.com [State Key Lab of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Zhang, Zhen, E-mail: zhangzhentitanium@163.com [State Key Lab of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Department of Stomatology, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, Wuhan 430022 (China)

    2015-08-01

    Nb, an expensive and refractory element with good wear resistance and biocompatibility, is gaining more attention as a new metallic biomaterial. However, the high price of the raw material, as well as the high manufacturing costs because of Nb's strong oxygen affinity and high melting point have limited the widespread use of Nb and its compounds. To overcome these disadvantages, porous Nb coatings of various thicknesses were fabricated on Ti substrate via selective laser melting (SLM), which is a 3D printing technique that uses computer-controlled high-power laser to melt the metal. The morphology and microstructure of the porous Nb coatings, which had pores ranging from 15 to 50 μm in size, were characterized with scanning electron microscopy (SEM). The average hardness of the coating, which was measured with the linear intercept method, was 392 ± 37 HV. In vitro tests of the porous Nb coating which was monitored with SEM, immunofluorescence, and CCK-8 counts of cells, exhibited excellent cell morphology, attachment, and growth. The simulated body fluid test also proved the bioactivity of the Nb coating. Therefore, these new porous Nb coatings could potentially be used for enhanced early biological fixation to bone tissue. In addition, this study has shown that SLM technique could be used to fabricate coatings with individually tailored shapes and/or porosities from group IVB and VB biomedical metals and their alloys on stainless steel, Co–Cr, and other traditional biomedical materials without wasting raw materials. - Highlights: • Porous Nb coating was firstly fabricated on Ti substrate by SLM technique. • Morphology, microstructure and hardness of the coating were characterized. • In vitro test of the coating showed good cell attachment, morphology and growth.

  8. Bn and Si-Doped Bn Coatings on Woven Fabrics

    Science.gov (United States)

    Hurwitz, Frances I.; Scott, John M.; Wheeler, Donald R.; Chayka, Paul V.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    A computer controlled, pulsed chemical vapor infiltration (CVI) system has been developed to deposit BN from a liquid borazine (B3N3H6) source, as well as silicon doped BN coatings using borazine and a silicon source, into 2-D woven ceramic fabric preforms. The coating process was evaluated as a function of deposition temperature, pressure, and precursor flow rate. Coatings were characterized by field emission scanning electron microscopy, electron dispersive spectroscopy and Auger spectroscopy. By controlling the reactant feed ratios, Si incorporation could be controlled over the range of 6-24 atomic percent.

  9. Coated U(Mo) Fuel: As-Fabricated Microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

    2014-04-01

    As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

  10. Fabrication and characterization of hydroxyapatite-coated forsterite ...

    Indian Academy of Sciences (India)

    Administrator

    Fabrication and characterization of hydroxyapatite-coated forsterite scaffold for tissue regeneration applications. ROYA SAIDI1,*, MOHAMMAD HOSSEIN FATHI1,2 and HAMIDREZA SALIMIJAZI3. 1Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology,. Isfahan 8415683111 ...

  11. Wafer scale coating of polymer cantilever fabricated by nanoimprint lithography

    DEFF Research Database (Denmark)

    Greve, Anders; Dohn, Søren; Keller, Stephan Urs

    2010-01-01

    Microcantilevers can be fabricated in TOPAS by nanoimprint lithography, with the dimensions of 500 ¿m length 4.5 ¿m thickness and 100 ¿m width. By using a plasma polymerization technique it is possible to selectively functionalize individually cantilevers with a polymer coating, on wafer scale...

  12. Fabrication and characterization of stable superhydrophobic fluorinated-polyacrylate/silica hybrid coating

    International Nuclear Information System (INIS)

    Li, Kunquan; Zeng, Xingrong; Li, Hongqiang; Lai, Xuejun

    2014-01-01

    Graphical abstract: - Highlights: • The superhydrophobic PFA/SiO 2 coating was successfully fabricated by spraying. • The synthesized PFA latex showed core–shell structure and good dispersion. • The PFA/SiO 2 coating showed good resistance to acid and base, weather and heat. • The superhydrophobic coating could be fabricated on various substrates. - Abstract: The core–shell fluorinated-polyacrylate (PFA) emulsion was synthesized through emulsion polymerization method and the superhydrophobic PFA/SiO 2 hybrid coating was successfully fabricated on the slide glass by spraying the mixture of PFA emulsion and hydrophobic SiO 2 particles using ethanol as cosolvent. The PFA emulsion was characterized by Fourier transform infrared spectroscopy (FTIR), dynamic light scattering (DLS), water contact angle (WCA), transmission electron microscopy (TEM), and the effects of SiO 2 content on the wetting behavior and surface morphology of PFA/SiO 2 hybrid coating were investigated. To evaluate the stability of the hybrid coating, the acid and base resistance, weatherability and thermal stability were also studied. Results showed that the obtained PFA latex exhibited a core–shell structure with a particle size of 134.1 nm and a narrow polydispersity of 0.03. With the increase of dodecafluoroheptyl methacrylate (DFMA) content in the latex shell from 0 wt% to 31.8 wt%, the WCA of the PFA film enlarged from 85° to 104°, indicating that the introduction of fluorinated monomer was effective in reducing the surface energy. By adding different amount of SiO 2 particles, the surface morphology and wetting behavior of the PFA/SiO 2 hybrid coatings could be controlled. When the mass ratio of SiO 2 to PFA emulsion was 0.2, the surface roughness (Rq) increased to 173.6 nm and the wetting behavior of the surface became superhydrophobic with a WCA of 153°, resulted from the corporation of low surface energy and the binary nano/microstructure on the surface. The as-prepared PFA

  13. Brush seal shaft wear resistant coatings

    Science.gov (United States)

    Howe, Harold

    1995-03-01

    Brush seals suffer from high wear, which reduces their effectiveness. This work sought to reduce brush seal wear by identifying and testing several industry standard coatings. One of the coatings was developed for this work. It was a co-sprayed PSZ with boron-nitride added for a high temperature dry lubricant. Other coatings tested were a PSZ, chrome carbide and a bare rotor. Testing of these coatings included thermal shocking, tensile testing and wear/coefficient of friction testing. Wear testing consisted of applying a coating to a rotor and then running a sample tuft of SiC ceramic fiber against the coating. Surface speeds at point of contact were slightly over 1000 ft/sec. Rotor wear was noted, as well as coefficient of friction data. Results from the testing indicates that the oxide ceramic coatings cannot withstand the given set of conditions. Carbide coatings will not work because of the need for a metallic binder, which oxidizes in the high heat produced by friction. All work indicated a need for a coating that has a lubricant contained within itself and the coating must be resistant to an oxidizing environment.

  14. Antimicrobial coating of modified chitosan onto cotton fabrics

    Science.gov (United States)

    Cheng, Xiaoli; Ma, Kaikai; Li, Rong; Ren, Xuehong; Huang, T. S.

    2014-08-01

    Chitosan has been applied as an antibacterial agent to provide biocidal function for textiles but has limitations of application condition and durability. In this study, a new N-halamine chitosan derivative was synthesized by introducing N-halamine hydantoin precursor. The synthesized chitosan derivative 1-Hydroxymethyl-5,5-dimethylhydantoin chitosan (chitosan-HDH) was coated onto cotton fabric with 1,2,3,4-butanetetracarboxylic acid (BTCA) as a crosslinking agent. The coatings were characterized and confirmed by FT-IR and SEM. The treated cotton fabrics can be rendered excellent antimicrobial activity upon exposure to dilute household bleach. The chlorinated coated swatches can inactivate 100% of the Staphylococcus aureus and E. coli O157:H7 with a contact time of 5 min. Almost all the lost chlorine after a month of storage could be recharged upon rechlorination. The crease recovery property of the treated swatches improved while the breaking strength decreased compared with uncoated cotton.

  15. Fabrication and electrical resistivity of Mo-doped VO2 thin films coated on graphite conductive plates by a sol-gel method

    Energy Technology Data Exchange (ETDEWEB)

    Choi, W.; Jung, H.M.; Um, S. [Hanyang Univ., Seoul (Korea, Republic of). School of Mechanical Engineering

    2008-07-01

    Vanadium oxides (VO2) can be used in optical devices, thermochromic smart windows and sensors. This paper reported on a study in which vanadium pentoxide (V2O5) powder was prepared and mixed with Molybdenum Oxides (MoO3) to form Mo-doped and -undoped VO2 thin films by a sol-gel method on graphite conductive substrates. The micro-structure and chemical compositions of the Mo-doped and -undoped VO2 thin films was investigated using X-Ray diffraction and scanning electron microscopy. Changes in electrical resistivity were measured as a function of the stoichiometric compositions between vanadium and molybdenum. In this study. Mo-doped and -undoped VO2 thin films showed the typical metal to insulator transition (MIT), where temperature range could be adjusted by modifying the dopant atomic ratio. The through-plane substrate structure of the Mo-doped layer influences the electrical resistivity of the graphite substrate. As the amount of the molybdenum increases, the electrical resistivity of the graphite conductive substrate decreases in the lower temperature range below the freezing point of water. The experimental results showed that if carefully controlled, thermal dissipation of VO2 thin films can be used as a self-heating source to melt frozen water with the electrical current flowing through the graphite substrate. 3 refs., 3 figs.

  16. Corrosion-Resistant Acrylic Coatings

    Science.gov (United States)

    1992-03-31

    ester solvents include ethylene glycol acceptable for anti-corrosive compositions. Blistering in monoethyl ether acetate, diethylene glycol monoethyl ...corrosion and 0 is i inch or more methyl isobutyl ketone. diethyl ketone, and cyclohexa- creepage from the scribe. Ratings of 3 or above are none. Glycol ...45 * coating is determined in accordance with ASTM ether acetate, etc. D714-56. This method describes blister size as numbers The coating has

  17. Fabrication of Nanodiamond Coating on Steel

    Directory of Open Access Journals (Sweden)

    Rafael Velázquez

    2013-12-01

    Full Text Available The hardness, heat conductivity and low friction coefficient of microcrystalline diamond make it a suitable candidate for tribological applications. However, its roughness and high deposition temperature pose significant obstacles to these applications. We have successfully grown nanocrystalline diamond on steel at 400 °C by hot-filament chemical vapor deposition by employing a CrN interfacial layer. Nanocrystalline diamond combines hardness and surface smoothness required in tribological applications. Microcrystalline diamond and carbon nanotubes can also be grown by controlling the deposition parameters. The fabricated films were characterized with Raman spectroscopy, X-ray diffraction (XRD, Transmission electron microscopy (TEM, and scanning electron microscopy (SEM.

  18. Bioactivity of calcium phosphate bioceramic coating fabricated by laser cladding

    Science.gov (United States)

    Zhu, Yizhi; Liu, Qibin; Xu, Peng; Li, Long; Jiang, Haibing; Bai, Yang

    2016-05-01

    There were always strong expectations for suitable biomaterials used for bone regeneration. In this study, to improve the biocompatiblity of titanium alloy, calcium phosphate bioceramic coating was obtained by laser cladding technology. The microstructure, phases, bioactivity, cell differentiation, morphology and resorption lacunae were investigated by optical microscope (OM), x-ray diffraction (XRD), methyl thiazolyl tetrazolium (MTT) assay, tartrate-resistant acid phosphatase (TRAP) staining and scanning electronic microscope (SEM), respectively. The results show that bioceramic coating consists of three layers, which are a substrate, an alloyed layer and a ceramic layer. Bioactive phases of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) were found in ceramic coating. Osteoclast precursors have excellent proliferation on the bioceramic surface. The bioceramics coating could be digested by osteoclasts, which led to the resorption lacunae formed on its surface. It revealed that the gradient bioceramic coating has an excellent bioactivity.

  19. Bioactivity of calcium phosphate bioceramic coating fabricated by laser cladding

    International Nuclear Information System (INIS)

    Zhu, Yizhi; Liu, Qibin; Xu, Peng; Li, Long; Jiang, Haibing; Bai, Yang

    2016-01-01

    There were always strong expectations for suitable biomaterials used for bone regeneration. In this study, to improve the biocompatiblity of titanium alloy, calcium phosphate bioceramic coating was obtained by laser cladding technology. The microstructure, phases, bioactivity, cell differentiation, morphology and resorption lacunae were investigated by optical microscope (OM), x-ray diffraction (XRD), methyl thiazolyl tetrazolium (MTT) assay, tartrate-resistant acid phosphatase (TRAP) staining and scanning electronic microscope (SEM), respectively. The results show that bioceramic coating consists of three layers, which are a substrate, an alloyed layer and a ceramic layer. Bioactive phases of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) were found in ceramic coating. Osteoclast precursors have excellent proliferation on the bioceramic surface. The bioceramics coating could be digested by osteoclasts, which led to the resorption lacunae formed on its surface. It revealed that the gradient bioceramic coating has an excellent bioactivity. (letter)

  20. Overview of PVD wear resistant coatings

    International Nuclear Information System (INIS)

    Teeter, F.J.

    1999-01-01

    The combined functionality of wear-resistant and low-friction multilayer coatings has widened application possibilities for a new generation of coated tools. For the first time tool wear mechanisms are comprehensively addressed both at the cutting edge and contact areas away from the edge where chip evacuation is facilitated. Since its recent market introduction a combined TiA1N and WC/C PVD coating has been proven to increase cutting performance in various metal cutting operations, notably drilling and tapping of steels and aluminum alloys. Significant improvements have been obtained under dry as well as with coolant conditions. The results of laboratory metal cutting tests and field trials to date will be described. Correlations between chip formation / wear mechanisms and coating properties are given to explain the effectiveness of this coating. (author)

  1. Biocompatible wear-resistant thick ceramic coating

    Directory of Open Access Journals (Sweden)

    Vogt Nicola

    2016-09-01

    Full Text Available Sensitisation to immunologically active elements like chromium, cobalt or nickel and debris particle due to wear are serious problems for patients with metallic implants. We tested the approach of using a hard and thick ceramic coating as a wear-resistant protection of titanium implants, avoiding those sensitisation and foreign body problems. We showed that the process parameters strongly influence the coating porosity and, as a consequence, also its hardness.

  2. High Temperature Oxidation Property of SiC Coating Layer Fabricated by Aerosol Deposition Process

    Directory of Open Access Journals (Sweden)

    Ham G.-S.

    2017-06-01

    Full Text Available This study investigated the high temperature oxidation property of SiC coated layer fabricated by aerosol deposition process. SiC coated layer could be successfully manufactured by using pure SiC powders and aerosol deposition on the Zr based alloy in an optimal process condition. The thickness of manufactured SiC coated layer was measured about 5 μm, and coating layer represented high density structure. SiC coated layer consisted of α-SiC and β-SiC phases, the same as the initial powder. The initial powder was shown to have been crushed to the extent and was deposited in the form of extremely fine particles. To examine the high temperature oxidation properties, oxidized weight gain was obtained for one hour at 1000°C by using TGA. The SiC coated layer showed superior oxidation resistance property than that of Zr alloy (substrate. The high temperature oxidation mechanism of SiC coated layer on Zr alloy was suggested. And then, the application of aerosol deposited SiC coated layer was also discussed.

  3. Corrosion-Resistant Alkyd Coatings

    Science.gov (United States)

    1992-02-18

    Glycol ester solvents include ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, etc. The coating has outstanding...hvdroxyl groups in the molecule. Examples of such alcohol. ,irc ethylene glycol . dicthylene glycol . methylc-v: jdunl. propylene glycol . dipropylene... glycol , butanediol. nco- pentyl glycol , butylene glycols . pcntanediol. 2.3-dime- thylpropanediol, hexanediols, hydrogenated

  4. Thin film coated submicron gratings: theory, design, fabrication and application

    Energy Technology Data Exchange (ETDEWEB)

    Heine, C.

    1996-12-31

    The realization of new applications of submicron grating structures requires efficient theoretical methods and elaborate fabrication techniques. In this work rigorous diffraction theory for one-dimensional gratings has been investigated and optimization techniques, based on methods used in thin film optics, have been developed. Submicron gratings embossed in polycarbonate have been fabricated and characterized. This includes transmission measurements which are in good agreement with theoretical calculations. Designs for a wide range of optical filters, which lead to improved optical and mechanical properties, are presented. This has been demonstrated for broadband antireflection structures for solar energy applications, based on MgF{sub 2}-coated gratings. (author) figs., tabs., refs.

  5. Epoxy Corrosion-Resistant Coating

    Science.gov (United States)

    1991-10-22

    diethylene glycol monoethyl ether acetate, etc. The coating was found to have outstanding perfor- mance when exposed to extreme heat conditions, high...ketone, methyl isobutyl ketone, diethyl ketone, and cyclohexa- none. Glycoi ester solvents include ethylene glycol monoethyl ether acetate...applied conttm» glycidyl ether groups. The preferred polyglyc- on a variety of substrates. **’ comP°unds" denved by the condensation reac- tions of

  6. The fabrication and characterization of replicated and lacquer coated grazing

    International Nuclear Information System (INIS)

    Ulmer, M.P.; Haidle, R.; Altkorn, R.; Georgeopolos, P.; Rodricks, B.; Takacs, P.Z.

    1992-01-01

    This paper reports on work done over the past two years in our laboratory to produce X-ray optics. We also report on tests that we have made to evaluate the performance of pieces that we have produced. As we progress towards the 21st century, there is a growing need to understand fabrication techniques for grazing incidence optics. To this end we report our results of fabricating, testing, and measuring both Wolter I optics and flats. We have used the techniques of lacquer coating. We have made flats to determine our ability to coat surfaces with lacquer and gold, as well as to demonstrate reflectivity up to 40 keV. We also produced Wolter I optics nickel optics with a gold coated optical surface. Here we report and interpret results from X-ray reflectivity and Wyko profiler optical measurements. We also describe our fabrication process and provide a critique of the process and describe how we hope to further improve upon the basic technique

  7. Corrosion resistance of PLGA-coated biomaterials.

    Science.gov (United States)

    Szewczenko, Janusz; Kajzer, Wojciech; Grygiel-Pradelok, Magdalena; Jaworska, Joanna; Jelonek, Katarzyna; Nowińska, Katarzyna; Gawliczek, Maria; Libera, Marcin; Marcinkowski, Andrzej; Kasperczyk, Janusz

    2017-01-01

    The aim of the study was to determine the influence of PLGA bioresorbable polymer coating on corrosion resistance of metal biomaterial. Polymer coating deposited by immersion method was applied. Corrosion resistance of metal biomaterials (stainless steel, Ti6Al4V, Ti6Al7Nb) coated with PLGA polymer, after 90 days exposure to Ringer's solution was tested. The amount of metal ions released to the solution was also investigated (inductively coupled plasma-atomic emission spectrometry (ICP-AES) method). The surface of the samples was observed using atomic force microscopy (AFM) and scanning electron microscopy (SEM). Degradation of PLGA was monitored with the use of the 1H NMR spectroscopy and GPC (Gel Permeation Chromatography). The studies were carried out for non-sterilized (NS) and sterilized (S) samples. Application of the polymer coating causes a reduction of release of metal ions to the solution. Depending on metal substrate different course of destruction of polymer layer was observed. After 90 days of incubation in Ringer's solution polymer layer was highly degraded, however, the composition of copolymer (ratio of the comonomeric units in the chain) remained unchanged during the whole process, which suggests even degradation. The polymer layer reduced degradation kinetics of the metal substrate. Moreover, degradation process did not change surface morphology of metal substrate and did not disturb its integrity. The results obtained indicate that the applied polymer layer improves corrosion resistance of the alloys being investigated. Thus, the developed implants with bioresorbable coatings could be advantageous for medical applications.

  8. Fabrication and electromagnetic interference shielding effectiveness of polymeric composites filled with silver-coated microorganism cells

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Mingming, E-mail: lan_mingming@163.com [College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou 450002 (China); Zhang, Deyuan; Cai, Jun; Hu, Yanyan; Yuan, Liming [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2014-07-01

    In this paper, helical silver-coated Spirulina cells were used as conductive fillers for the fabrication of polymeric composites. The morphology and composition of the coated Spirulina cells were analyzed with scanning electron microscope and energy dispersive X-ray spectrometer. The densities of silver-coated Spirulina cells were measured using the standard Archimedes method with distilled water. The electrical resistivity was measured by four-probe technique using ammeter and voltmeter whereas electromagnetic interference shielding effectiveness was measured by four-port method using vector network analyzer and coaxial-airline sample holder. The results showed that the silver-coated Spirulina cells with different coating thickness were lightweight fillers compared to the other typical conductive particles. The polymeric composites could achieve good conductivity at the lower content of silver-coated Spirulina cells owing to their helical shape. The shielding effectiveness of polymeric composites had a strong dependence on their conductivity. At the coating thickness of 0.96 μm and the content of 40 vol%, the shielding effectiveness could reach above 74.3 dB in entire test wave band.

  9. Oxidation corrosion resistant superalloys and coatings

    Science.gov (United States)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  10. Flow resistance of textile materials. Part II: Multifilament Fabrics

    NARCIS (Netherlands)

    Gooijer, H.; Gooijer, H.; Warmoeskerken, Marinus; Groot Wassink, J.

    2003-01-01

    Part I of this series presented a new model for predicting the flow resistance of monofilament fabrics. In this part, the model is applied to the flow resistance of multi filament fabrics. Experiments show that flow resistance in multifilament fabrics can be modeled in general, but it appears that

  11. Fabrication and characterization of Ni–Zr composite coatings using electrodepositing technique

    International Nuclear Information System (INIS)

    Cai, Fei; Jiang, Chuanhai; Zhang, Zhongquan; Muttini, Enzo; Fu, Peng; Zhao, Yuantao; Ji, Vincent

    2015-01-01

    Highlights: • A novel Ni–Zr coatings with higher Zr content were fabricated. • Increasing Zr content resulted in the (1 1 1) preferred orientation. • The (1 1 1) preferred orientation increased the corrosion resistance. • Relationship between corrosion and Zr content, grain and texture was discussed. - Abstract: The main goal of this research is to prepare Ni–Zr composite coatings with different amounts of Zr micro-particles by using electrodeposition technology. Different characterization techniques including X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM) and Energy Dispersive X-ray Spectroscopy (EDX) were used to investigate the effects of Zr micro-particle contents on the surface morphology, texture, grain size, residual stress and hardness of the Ni–Zr composite coatings. The electrochemical impedance and potentiodynamic polarization measurements were also used to examine the corrosion resistance. As the Zr contents in the Ni–Zr composite coating increased, the (2 0 0) texture changed to the (1 1 1) texture, the grain size decreased, the residual stress and hardness increased. The anti-corrosion properties of the Ni–Zr composite coatings could be linked to several reasons such as the amount of Zr micro-particles in the deposits, a decrease in grain size, and a change in the texture of the deposits

  12. Design, analysis, and fabrication of oxide-coated iridium/rhenium combustion chambers

    Science.gov (United States)

    Jang, Q.; Tuffias, R. H.; Laferla, R.; Ghoniem, N. M.

    1993-11-01

    Iridium-coated rhenium (Ir/Re) combustion chambers provide high temperature, oxidation-resistant operation for radiation-cooled liquid-fueled rocket engines. A 22-N (5-lb(sub f)) chamber has been operated for 15 hours at 2200 C (4000 F) using nitrogen tetroxide/monomethyl hydrazine (NTO/MMH) propellant, with negligible internal erosion. The oxidation resistance of these chambers could be further increased by the addition of refractory oxide coatings, providing longer life and/or operation in more oxidizing and higher temperature environments. The oxide coatings would serve as a thermal and diffusion barrier for the iridium coating, lowering the temperature of the iridium layer while also preventing the ingress of oxygen and egress of iridium oxides. This would serve to slow the failure mechanisms of Ir/Re chambers, namely the diffusion of rhenium to the inner surface and the oxidation of iridium. Such protection could extend chamber lifetimes by tens or perhaps hundreds of hours, and allow chamber operation on stoichiometric or higher mixture ratio oxygen/hydrogen (O2/H2) propellant. Extensive thermomechanical, thermochemical, and mass transport modeling was performed as a key material/structure design tool. Based on the results of these analyses, several 22-N oxide-coated Ir/Re chambers were fabricated and delivered to NASA Lewis Research Center for hot-fire testing.

  13. Design, analysis, and fabrication of oxide-coated iridium/rhenium combustion chambers

    Science.gov (United States)

    Jang, Q.; Tuffias, R. H.; Laferla, R.; Ghoniem, N. M.

    1993-01-01

    Iridium-coated rhenium (Ir/Re) combustion chambers provide high temperature, oxidation-resistant operation for radiation-cooled liquid-fueled rocket engines. A 22-N (5-lb(sub f)) chamber has been operated for 15 hours at 2200 C (4000 F) using nitrogen tetroxide/monomethyl hydrazine (NTO/MMH) propellant, with negligible internal erosion. The oxidation resistance of these chambers could be further increased by the addition of refractory oxide coatings, providing longer life and/or operation in more oxidizing and higher temperature environments. The oxide coatings would serve as a thermal and diffusion barrier for the iridium coating, lowering the temperature of the iridium layer while also preventing the ingress of oxygen and egress of iridium oxides. This would serve to slow the failure mechanisms of Ir/Re chambers, namely the diffusion of rhenium to the inner surface and the oxidation of iridium. Such protection could extend chamber lifetimes by tens or perhaps hundreds of hours, and allow chamber operation on stoichiometric or higher mixture ratio oxygen/hydrogen (O2/H2) propellant. Extensive thermomechanical, thermochemical, and mass transport modeling was performed as a key material/structure design tool. Based on the results of these analyses, several 22-N oxide-coated Ir/Re chambers were fabricated and delivered to NASA Lewis Research Center for hot-fire testing.

  14. Pigment colors printing on cotton fabrics by surface coating induced by electron beam and thermal curing

    International Nuclear Information System (INIS)

    El-Naggar, Abdel Wahab M.; Zohdy, Maged H.; Said, Hossam M.; El-Din, Mahmoud S.; Noval, Dalia M.

    2005-01-01

    Cotton fabrics were coated from one surface with different pigment colors incorporated in formulations containing ethylene glycol (EG), methyl methacrylate (MMA) and poly(methyl methacrylate) (PMMA) oligomer as a base material. The coated fabrics were exposed to various doses of accelerated electrons generated from the 1.5 MeV (25 kW) electron beam accelerator machine. In order to find the suitable conditions that afford the highest performance of pigment printing, the effect of irradiation dose and formulation composition on the color strength of the printed fabrics was investigated. The durability of the printed fabrics in terms of color fastness, tensile mechanical, crease resistance and water absorption was also studied. The results of pigment printing by electron beam irradiation was compared with the conventional thermal printing method with the same pigment colors involving the use of pastes containing binder and thickener systems. It was found that cotton fabrics printed with the pigment colors under the effect of electron beam irradiation displayed higher color strength than those fabrics printed by the conventional thermal fixation at equal pigment color ratios. In this regard, the color strength on cotton fabrics printed with the Imperon violet, blue and yellow pigment colors was 85.2, 75.4 and 91.3 in the case of printing with electron beam and 63.5, 46.0 and 50.2 in the case of thermal curing, respectively. The results showed that the pigment printing by electron beam or thermal curing improves the crease recovery and mechanical properties of cotton fabrics and exhibited comparable durability properties in terms of washing, rubbing and handling

  15. Porous niobium coatings fabricated with selective laser melting on titanium substrates: Preparation, characterization, and cell behavior.

    Science.gov (United States)

    Zhang, Sheng; Cheng, Xian; Yao, Yao; Wei, Yehui; Han, Changjun; Shi, Yusheng; Wei, Qingsong; Zhang, Zhen

    2015-08-01

    Nb, an expensive and refractory element with good wear resistance and biocompatibility, is gaining more attention as a new metallic biomaterial. However, the high price of the raw material, as well as the high manufacturing costs because of Nb's strong oxygen affinity and high melting point have limited the widespread use of Nb and its compounds. To overcome these disadvantages, porous Nb coatings of various thicknesses were fabricated on Ti substrate via selective laser melting (SLM), which is a 3D printing technique that uses computer-controlled high-power laser to melt the metal. The morphology and microstructure of the porous Nb coatings, which had pores ranging from 15 to 50 μm in size, were characterized with scanning electron microscopy (SEM). The average hardness of the coating, which was measured with the linear intercept method, was 392±37 HV. In vitro tests of the porous Nb coating which was monitored with SEM, immunofluorescence, and CCK-8 counts of cells, exhibited excellent cell morphology, attachment, and growth. The simulated body fluid test also proved the bioactivity of the Nb coating. Therefore, these new porous Nb coatings could potentially be used for enhanced early biological fixation to bone tissue. In addition, this study has shown that SLM technique could be used to fabricate coatings with individually tailored shapes and/or porosities from group IVB and VB biomedical metals and their alloys on stainless steel, Co-Cr, and other traditional biomedical materials without wasting raw materials. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Influence of flock coating on bending rigidity of woven fabrics

    Science.gov (United States)

    Ozdemir, O.; Kesimci, M. O.

    2017-10-01

    This work presents the preliminary results of our efforts that focused on the effect of the flock coating on the bending rigidity of woven fabrics. For this objective, a laboratory scale flocking unit is designed and flocked samples of controlled flock density are produced. Bending rigidity of the samples with different flock densities are measured on both flocked and unflocked sides. It is shown that the bending rigidity depends on both flock density and whether the side to be measured is flocked or not. Adhesive layer thickness on the bending rigidity is shown to be dramatic. And at higher basis weights, flock density gets less effective on bending rigidity.

  17. Thermal barrier coating resistant to sintering

    Science.gov (United States)

    Subramanian, Ramesh; Seth, Brij B.

    2004-06-29

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process.

  18. Antimicrobial activity and cytotoxicity of cotton fabric coated with conducting polymers, polyaniline or polypyrrole, and with deposited silver nanoparticles

    Science.gov (United States)

    Maráková, Nela; Humpolíček, Petr; Kašpárková, Věra; Capáková, Zdenka; Martinková, Lenka; Bober, Patrycja; Trchová, Miroslava; Stejskal, Jaroslav

    2017-02-01

    Cotton fabric was coated with conducting polymers, polyaniline or polypyrrole, in situ during the oxidation of respective monomers. Raman and FTIR spectra proved the complete coating of substrates. Polypyrrole content was 19.3 wt.% and that of polyaniline 6.0 wt.%. Silver nanoparticles were deposited from silver nitrate solutions of various concentrations by exploiting the reduction ability of conducting polymers. The content of silver was up to 11 wt.% on polypyrrole and 4 wt.% on polyaniline. The sheet resistivity of fabrics was determined. The conductivity was reduced after deposition of silver. The chemical cleaning reduced the conductivity by less than one order of magnitude for polypyrrole coating, while for polyaniline the decrease was more pronounced. The good antibacterial activity against S. aureus and E. coli and low cytotoxicity of polypyrrole-coated cotton, both with and without deposited silver nanoparticles

  19. Thermal Barrier Coatings Resistant to Glassy Deposits

    Science.gov (United States)

    Drexler, Julie Marie

    Engineering of alloys has for years allowed aircraft turbine engines to become more efficient and operate at higher temperatures. As advancements in these alloy systems have become more difficult, ceramic thermal barrier coatings (TBCs), often yttria (7 wt %) stabilized zirconia (7YSZ), have been utilized for thermal protection. TBCs have allowed for higher engine operating temperatures and better fuel efficiency but have also created new engineering problems. Specifically, silica based particles such as sand and volcanic ash that enter the engine during operation form glassy deposits on the TBCs. These deposits can cause the current industrial 7YSZ thermal barrier coatings to fail since the glass formed penetrates and chemically interacts with the TBC. When this occurs, coating failure may occur due to a loss of strain tolerance, which can lead to fracture, and phase changes of the TBC material. There have been several approaches used to stop calcium-magnesium aluminio-silcate (CMAS) glasses (molten sand) from destroying the entire TBC, but overall there is still limited knowledge. In this thesis, 7YSZ and new TBC materials will be examined for thermochemical and thermomechanical performance in the presence of molten CMAS and volcanic ash. Two air plasma sprayed TBCs will be shown to be resistant to volcanic ash and CMAS. The first type of coating is a modified 7YSZ coating with 20 mol% Al2O3 and 5 mol% TiO2 in solid solution (YSZ+20Al+5Ti). The second TBC is made of gadolinium zirconate. These novel TBCs impede CMAS and ash penetration by interacting with the molten CMAS or ash and drastically changing the chemistry. The chemically modified CMAS or ash will crystallize into an apatite or anorthite phase, blocking the CMAS or ash from further destroying the coating. A presented mechanism study will show these coatings are effective due to the large amount of solute (Gd, Al) in the zirconia structure, which is the key to creating the crystalline apatite or

  20. Characterization and oxidation behavior of NiCoCrAlY coating fabricated by electrophoretic deposition and vacuum heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Li Zhiming, E-mail: li-zhiming@hotmail.com [College of Material Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Qian Shiqiang, E-mail: qshiqiang@163.com [College of Material Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Wang Wei [College of Material Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China)

    2011-03-01

    Electrophoretic deposition (EPD) was showed to be a feasible and convenient method to fabricate NiCoCrAlY coatings on nickel based supperalloys. The microstructure and composition of the NiCoCrAlY coatings after vacuum heat treatment were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDAX). Isothermal-oxidation test was performed at 1100 deg. C in static air for 100 h. The results show that the major phases in electrophoretic deposited and vacuum heat treated NiCoCrAlY coating are {gamma}-Ni and {gamma}'-Ni{sub 3}Al phases, also there is an extremely small quantity of Al{sub 2}O{sub 3} in the coating. Composition fluctuations occur in the coating and a certain amount of titanium diffuse from the superalloy substrate to the top of the coating during vacuum heat treatment. The oxidation test results exhibit that the oxidation kinetics of this coating has two typical stages. The protective oxide layer is mainly formed in the initial linear growth stage and then the oxide layer hinders further oxidation of the coating in the subsequent parabolic growth stage. The coating can effectively protect the superalloy substrate from oxidation. A certain amount of rutile TiO{sub 2} is formed in the coating during oxidation and it is adverse to the oxidation resistance of the coating.

  1. Development of liquid repellent coating on cotton fabric by simple binary silanization with excellent self-cleaning and oil-water separation properties.

    Science.gov (United States)

    Panda, Anita; Varshney, Priya; Mohapatra, Soumya S; Kumar, Aditya

    2018-02-01

    This paper aims to develop a facile and single step method for the fabrication of superhydrophobic coating on cotton fabric. The coating has been prepared by using two silane trichloro(octadecyl)silane and (pentaflurophenyl)triethoxy silane by solution immersion technique. The wettability, surface topography and chemical compostion of the cotton fabric before and after treatment were charecterized by contact angle measurement, scanning electron microscope, and energy dispersive X-ray spectrum, respectively. Additionally, the functional group present in coating was analysed by FT-IR spectra. The coated fabric shows a contact angle of 172.9±3°, 169±3° and 167±3° for water, ethylene glycol and glycerol, respectively. The chemical stability of the coated sample has been evaluated by immersion of the sample in different pH solutions and different solvents, showing the excellent chemical stability of coating. Ultrasonication with water, detergent and petroleum ether, and water jet impact test reveals the mechanical stability of coating. The thermal stability of the coated fabric has been examined by annealing the sample at different temperature. Additionally, it shows resistance to stain and UV irradiation. Furthermore, the coated cotton fabric exhibits excellent self-cleaning and oil-water separation properties, which makes it suitable for industrial applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Protective Coatings for Space System Components Fabricated Using Ionic Self Assembled Monolayer Processes

    National Research Council Canada - National Science Library

    Miler, Mike

    1997-01-01

    Self-assembled multilayer thin film fabrication methods offer unique opportunities to incorporate multiple functionalities into coatings for space system materials and structures as well as consumer products...

  3. Advanced Silicone-based Coatings for Flexible Fabric Applications, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Silicone coatings are the system of choice for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts,...

  4. Technology of combined chemical-mechanical fabrication of durable coatings

    Science.gov (United States)

    Smolentsev, V. P.; Ivanov, V. V.; Portnykh, A. I.

    2018-03-01

    The article presents the scientific fundamentals of methodology for calculating the modes and structuring the technological processes of combined chemical-mechanical fabrication of durable coatings. It is shown that they are based on classical patterns, describing the processes of simultaneous chemical and mechanical impact. The paper demonstrates the possibility of structuring a technological process, taking into account the systematic approach to impact management and strengthening the reciprocal positive influence of each impact upon the combined process. The combined processes have been planned for fabricating the model types of chemical-mechanical coatings of durable products in machine construction. The planning methodology is underpinned by a scientific hypothesis of a single source of impact management through energy potential of process components themselves, or by means of external energy supply through mechanical impact. The control of it is fairly thoroughly studied in the case of pulsed external strikes of hard pellets, similar to processes of vibroimpact hardening, thoroughly studied and mastered in many scientific schools of Russia.

  5. Wear Resistance Assessment of Fluoropolymer Coated Gears

    Directory of Open Access Journals (Sweden)

    Lidia Nedeloni

    2017-11-01

    Full Text Available Power transmissions that incorporate gears dissipate a significant amount of energy and noise. Thus, any improvement in their performance contributes to reducing energy consumption and noise pollution. In recent years, the opportunities offered by conventional technologies to increase gear performance have been fully exploited. Therefore, surface depositions on gear teeth have become increasingly important technologies in achieving objectives such as: improving energy performance, providing greater protection against superficial defects, increasing load capacity and reducing acoustic emissions generated during operation. However, gear coating technologies have begun to be developed, but the investigations are still insufficient. In this study, we carried out wear resistance investigations performed on fluoropolymer coatings for different working speeds, loads and lubrication conditions. The results point out that the deterioration rate of the coating increases with the increase of the working speed and the applied load. In addition, a slight lubrication, applied at the start of testing, leads to a noticeable improvement in wear behaviour. This study represents one step further in understanding the wear process of fluoropolymer coated gears

  6. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  7. Fabrication of multifunctional CaP-TC composite coatings and the corrosion protection they provide for magnesium alloys.

    Science.gov (United States)

    Tan, Cui; Zhang, Xiaoxu; Li, Qing

    2017-08-28

    Two major problems with magnesium (Mg) alloy biomaterials are the poor corrosion resistance and infection associated with implantation. In this study, a novel calcium phosphate (CaP)/tetracycline (TC) composite coating for Mg implants that can both improve the corrosion resistance of Mg and release a drug in a durable way is reported. Scanning electron microscope (SEM) images showed that TC additives make the CaP coating more compact and uniform. Electrochemical tests indicated CaP/TC coatings can provide excellent corrosion protection for Mg alloy substrates. Besides, TC additives can also provide effective prevention of bone infection and inflammation due to its broad-spectrum antibacterial properties. The one-step hydrothermal process reported here greatly simplified the multi-step fabrication of smart coatings reported previously.

  8. In situ SEM studies on strain sensing mechanisms of PPy-coated electrically conducting fabrics

    Science.gov (United States)

    Xue, P.; Tao, X. M.; Tsang, H. Y.

    2007-01-01

    This paper studies a flexible fabric strain sensor from PPy-coated fabrics prepared by a chemical vapor deposition method under low temperature, placing an emphasis on mechanisms of its strain sensing behavior. In situ tensile tests in a scanning electron microscope (SEM) were conducted for PPy-coated electrically conducting yarns, which were prepared by the same procedure as that for the PPy-coated fabrics, enabling it possible to observe in situ the phenomena that occurred on the fiber surface during fabric deformation. The investigation revealed that the PPy-coated nylon/polyurethane fabrics exhibited a high strain sensitivity of over 400 and very large workable strain range greater than 50%, which mainly attributes to the high conductivity and crack-opening and crack-closing mechanisms of PPy-coated polyurethane yarn, as well as the excellent properties of knitted fabric structure.

  9. Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

    Science.gov (United States)

    Gao, J. H.; Guan, S. K.; Chen, J.; Wang, L. G.; Zhu, S. J.; Hu, J. H.; Ren, Z. W.

    2011-01-01

    The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 × 10 -4 A/cm 2 to 2.40 × 10 -7 A/cm 2 which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 °C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.

  10. Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

    International Nuclear Information System (INIS)

    Gao, J.H.; Guan, S.K.; Chen, J.; Wang, L.G.; Zhu, S.J.; Hu, J.H.; Ren, Z.W.

    2011-01-01

    The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 x 10 -4 A/cm 2 to 2.40 x 10 -7 A/cm 2 which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 deg. C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.

  11. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Raj, V., E-mail: alaguraj2@rediffmail.com; Mohan Raj, R., E-mail: chem_mohan@rediffmail.com

    2016-12-15

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  12. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    International Nuclear Information System (INIS)

    Raj, V.; Mohan Raj, R.

    2016-01-01

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  13. Functional Circuitry on Commercial Fabric via Textile-Compatible Nanoscale Film Coating Process for Fibertronics.

    Science.gov (United States)

    Bae, Hagyoul; Jang, Byung Chul; Park, Hongkeun; Jung, Soo-Ho; Lee, Hye Moon; Park, Jun-Young; Jeon, Seung-Bae; Son, Gyeongho; Tcho, Il-Woong; Yu, Kyoungsik; Im, Sung Gap; Choi, Sung-Yool; Choi, Yang-Kyu

    2017-10-11

    Fabric-based electronic textiles (e-textiles) are the fundamental components of wearable electronic systems, which can provide convenient hand-free access to computer and electronics applications. However, e-textile technologies presently face significant technical challenges. These challenges include difficulties of fabrication due to the delicate nature of the materials, and limited operating time, a consequence of the conventional normally on computing architecture, with volatile power-hungry electronic components, and modest battery storage. Here, we report a novel poly(ethylene glycol dimethacrylate) (pEGDMA)-textile memristive nonvolatile logic-in-memory circuit, enabling normally off computing, that can overcome those challenges. To form the metal electrode and resistive switching layer, strands of cotton yarn were coated with aluminum (Al) using a solution dip coating method, and the pEGDMA was conformally applied using an initiated chemical vapor deposition process. The intersection of two Al/pEGDMA coated yarns becomes a unit memristor in the lattice structure. The pEGDMA-Textile Memristor (ETM), a form of crossbar array, was interwoven using a grid of Al/pEGDMA coated yarns and untreated yarns. The former were employed in the active memristor and the latter suppressed cell-to-cell disturbance. We experimentally demonstrated for the first time that the basic Boolean functions, including a half adder as well as NOT, NOR, OR, AND, and NAND logic gates, are successfully implemented with the ETM crossbar array on a fabric substrate. This research may represent a breakthrough development for practical wearable and smart fibertronics.

  14. Flame retardant and hydrophobic coatings on cotton fabrics via sol-gel and self-assembly techniques.

    Science.gov (United States)

    Zhang, Dongqiao; Williams, Brandon L; Shrestha, Saral B; Nasir, Zain; Becher, Elaina M; Lofink, Benjamin J; Santos, Victor H; Patel, Harsh; Peng, Xiaohong; Sun, Luyi

    2017-11-01

    Nanocoatings consisting of ammonium polyphosphate (APP), sodium montmorillonite (MMT), and vinyltrimethoxysilane (VTMS) were prepared via self-assembly and in situ sol-gel techniques and applied onto cotton fabrics to achieve both flame retardancy and hydrophobicity. The impacts of APP concentration on the hydrophobicity and fire resistance of the coated fabrics were investigated. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) characterization results verified the hydrolysis-condensation reaction of VTMS and the formation of Si-O-Si network structure. X-ray diffraction (XRD) proved the formation of a layered structure based on MMT nanosheets in the coatings. Both vertical flame test (VFT), limiting oxygen index (LOI), thermogravimetric analysis (TGA) and microscale combustion calorimeter (MCC) characterization were conducted to evaluate the flame retardancy, thermostability and heat release behavior of the coated cotton fabrics, respectively. The results suggested that a higher concentration of APP is beneficial for both hydrophobicity and flame retardancy of the coated substrates. Overall, our research provides a facile and very effective approach to prepare flame retardant and hydrophobic multifunctional coating for cotton fabric and other substrates. Copyright © 2017 Elsevier Inc. All rights reserved.

  15. Respiration sensor made from indium tin oxide-coated conductive fabrics

    Science.gov (United States)

    Kim, Sun Hee; Lee, Joo Hyeon; Jee, Seung Hyun

    2015-02-01

    Conductive fabrics with new properties and applications have been the subject of extensive research over the last few years, with wearable respiration sensors attracting much attention. Different methods can be used to obtain fabrics that are electrically conducting, an essential property for various applications. For instance, fabrics can be coated with conductive polymers. Here, indium tin oxide (ITO)-coated conductive fabrics with cross-linked polyvinyl alcohol (C-PVA) were prepared using a doctor-blade. The C-PVA was employed in the synthesis to bind ITO on the fabrics with the highest possible mechanical strength. The feasibility of a respiration sensor prepared using the ITO-coated conductive fabric was investigated. The ITO-coated conductive fabric with the C-PVA was demonstrated to have a high potential for use in respiration sensors.

  16. Multiwalled carbon nanotube coated polyester fabric as textile based flexible counter electrode for dye sensitized solar cell.

    Science.gov (United States)

    Arbab, Alvira Ayoub; Sun, Kyung Chul; Sahito, Iftikhar Ali; Qadir, Muhammad Bilal; Jeong, Sung Hoon

    2015-05-21

    Textile wearable electronics offers the combined advantages of both electronics and textile characteristics. The essential properties of these flexible electronics such as lightweight, stretchable, and wearable power sources are in strong demand. Here, we have developed a facile route to fabricate multi walled carbon nanotube (MWCNT) coated polyester fabric as a flexible counter electrode (CE) for dye sensitized solar cells (DSSCs). A variety of MWCNT and enzymes with different structures were used to generate individual enzyme-dispersed MWCNT (E-MWCNT) suspensions by non-covalent functionalization. A highly concentrated colloidal suspension of E-MWCNT was deposited on polyester fabric via a simple tape casting method using an air drying technique. In view of the E-MWCNT coating, the surface structure is represented by topologically randomly assembled tubular graphene units. This surface morphology has a high density of colloidal edge states and oxygen-containing surface groups which execute multiple catalytic sites for iodide reduction. A highly conductive E-MWCNT coated fabric electrode with a surface resistance of 15 Ω sq(-1) demonstrated 5.69% power conversion efficiency (PCE) when used as a flexible CE for DSSCs. High photo voltaic performance of our suggested system of E-MWCNT fabric-based DSSCs is associated with high sheet conductivity, low charge transfer resistance (RCT), and excellent electro catalytic activity (ECA). Such a conductive fabric demonstrated stable conductivity against bending cycles and strong mechanical adhesion of E-MWCNT on polyester fabric. Moreover, the polyester fabric is hydrophobic and, therefore, has good sealing capacity and retains the polymer gel electrolyte without seepage. This facile E-MWCNT fabric CE configuration provides a concrete fundamental background towards the development of textile-integrated solar cells.

  17. Fabrication and characterization of stable superhydrophobic fluorinated-polyacrylate/silica hybrid coating

    Science.gov (United States)

    Li, Kunquan; Zeng, Xingrong; Li, Hongqiang; Lai, Xuejun

    2014-04-01

    The core-shell fluorinated-polyacrylate (PFA) emulsion was synthesized through emulsion polymerization method and the superhydrophobic PFA/SiO2 hybrid coating was successfully fabricated on the slide glass by spraying the mixture of PFA emulsion and hydrophobic SiO2 particles using ethanol as cosolvent. The PFA emulsion was characterized by Fourier transform infrared spectroscopy (FTIR), dynamic light scattering (DLS), water contact angle (WCA), transmission electron microscopy (TEM), and the effects of SiO2 content on the wetting behavior and surface morphology of PFA/SiO2 hybrid coating were investigated. To evaluate the stability of the hybrid coating, the acid and base resistance, weatherability and thermal stability were also studied. Results showed that the obtained PFA latex exhibited a core-shell structure with a particle size of 134.1 nm and a narrow polydispersity of 0.03. With the increase of dodecafluoroheptyl methacrylate (DFMA) content in the latex shell from 0 wt% to 31.8 wt%, the WCA of the PFA film enlarged from 85° to 104°, indicating that the introduction of fluorinated monomer was effective in reducing the surface energy. By adding different amount of SiO2 particles, the surface morphology and wetting behavior of the PFA/SiO2 hybrid coatings could be controlled. When the mass ratio of SiO2 to PFA emulsion was 0.2, the surface roughness (Rq) increased to 173.6 nm and the wetting behavior of the surface became superhydrophobic with a WCA of 153°, resulted from the corporation of low surface energy and the binary nano/microstructure on the surface. The as-prepared PFA/SiO2 hybrid coating showed good acid and base corrosion resistance, and it could keep superhydrophobicity after being heated at 250 °C for 2 h or exposed to ambient atmosphere for more than 3 months. Additionally, the superhydrophobic PFA/SiO2 hybrid coating could be applied to various substrates through spraying. This was a green and eco-friendly method in fabricating stable

  18. Multi-walled carbon nanotube-coated cotton fabric for possible ...

    Indian Academy of Sciences (India)

    ... glycosidic group present in cotton (cellulose) fibres. The series capacitance of the MWCNT-coated fabric is about 40 F cm-2, which is found to decrease with the increase in frequency, close to zero at about 20 kHz. A capacitor formed by placing two MWCNT-coated fabrics between etched PCB plates (terminal contacts) ...

  19. Investigations of poly(pyrrole)-coated cotton fabrics prepared in blends of anionic and cationic surfactants as flexible electrode

    International Nuclear Information System (INIS)

    Liang, Guijie; Zhu, Ligen; Xu, Jie; Fang, Dong; Bai, Zikui; Xu, Weilin

    2013-01-01

    Highlights: • Poly(pyrrole)-coated cotton fabrics were prepared in mixed surfactants. • The fabrics are soft, lightweight, mechanically robust, and highly electrical conductive. • Potential applications of the fabrics as flexible electrodes were tested. • The fabric electrodes exhibited high discharge capacity and excellent cycling performance. -- Abstract: In recent years, much effort has been dedicated to achieve lightweight, stretchable and flexible energy-storage devices for wearable electronics. Here we report an everyday cotton fabric coated with poly(pyrrole) as flexible electrodes. Poly(pyrrole) nanoparticles are synthesized on the fabrics via a simple chemical polymerization process with the mixed surfactants of cetyltrimethylammonium bromide (CTAB) and sodium dodecyl benzene sulfonate (SDBS) as soft template. A highly conductive fabric with surface resistance of 14 Ω/□ can be produced by changing surfactant concentration. Such a conductive textile shows outstanding flexibility and stretchability, and demonstrates strong adhesion between the PPy and the cellulose fiber. The fabric electrode exhibits a discharge capacity of 51.7 mAh g −1 with high cycling stability (negligible decay after 100 cycles)

  20. Wear Resistant Amorphous and Nanocomposite Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  1. Fabrication and anisotropic wettability of titanium-coated microgrooves

    Science.gov (United States)

    Gui, N.; Xu, W.; Tian, J.; Rosengarten, G.; Brandt, M.; Qian, M.

    2018-03-01

    Surface wettability plays a critical role in a variety of key areas including orthopaedic implants and chemical engineering. Anisotropy in wettability can arise from surface grooves, which are of particular relevance to orthopaedic implants because they can mimic collagen fibrils that are the basic components of the extracellular matrix. Titanium (Ti) and its alloys have been widely used for orthopaedic and dental implant applications. This study is concerned with the fabrication of Ti-coated microgrooves with different groove widths and the characterisation of the anisotropy in wettability through measuring water contact angles, compared with both the Wenzel and Cassie models. Experimental results revealed that there existed significant anisotropy in the wettability of Ti-coated microgrooves, and the degree of anisotropy (Δθ) increased with an increasing groove width from 5 μm to 20 μm. On average, the contact angle measured parallel to the groove direction (θ//) was about 50°-60° smaller than that measured perpendicular to the groove direction (θ⊥). In general, the Wenzel model predicted the contact angles along the surface groove direction reasonably, and so did the Cassie model for the contact angles perpendicular to the groove direction. Osteoblast spreading was affected by the anisotropy in wettability, which occurred preferably along, rather than perpendicular to, the groove direction. These findings are informative for the design of Ti implant surfaces when anisotropy in wettability matters.

  2. A facile method to prepare superhydrophobic fluorinated polysiloxane/ZnO nanocomposite coatings with corrosion resistance

    Science.gov (United States)

    Qing, Yongquan; Yang, Chuanning; Hu, Chuanbo; Zheng, Yansheng; Liu, Changsheng

    2015-01-01

    In this paper, we report a simple and inexpensive method for fabricating fluorinated polysiloxane/ZnO nanocomposite coatings on the steel substrates. The surface wettability and topology of coating were characterized by contact angle measurement, scanning electron microscope and Fourier transform infrared spectrometry. The results showed that the hydrophobic sbnd CH3 and sbnd CH2sbnd groups were introduced into ZnO particles via modification, the ZnO nanoparticles were modified from hydrophilic to hydrophobic. When the weight ratio of modified-ZnO to fluorinated polysiloxane was 13:7, the contact angle of nanocomposite coating was 166°, and a sliding angle of 4°, coating surface with hierarchical micro/nano-structures. In addition, the as-prepared superhydrophobic surface has excellent durability and corrosion resistance. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on steel materials.

  3. Application of Super-Hydrophobic Coating for Enhanced Water Repellency of Ballistic Fabric

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Barton [ORNL; Rajic, Slobodan [ORNL; Hunter, Scott Robert [ORNL

    2014-10-01

    The objective of this work was to demonstrate that a superhydrophobic coating technology developed at Oak Ridge National Laboratory (ORNL) increases the water repellency of ballistic fabric beyond that provided by existing water repellency treatments. This increased water repellency has the potential to provide durable ballistic fabric for body armor without adding significant weight to the armor or significant manufacturing cost. Specimens of greige and scoured ballistic fabric were treated with a superhydrophobic coating and their weights and degree of water repellency were compared to specimens of untreated fabric. Treatment of both greige and scoured ballistic fabrics yielded highly water repellent fabrics. Our measurements of the water droplet contact angles gave values of approximately 150 , near the lower limit of 160 for superhydrophobic surfaces. The coatings increased the fabric weights by approximately 6%, an amount that is many times less than the estimated weight increase in a conventional treatment of ballistic fabric. The treated fabrics retained a significant amount of water repellency following a basic abrasion test, with water droplet contact angles decreasing by 14 to 23 . Microscopic analysis of the coating applied to woven fabrics indicated that the coating adhered equally well to fibers of greige and scoured yarns. Future evaluation of the superhydrophobic water repellent treatment will involve the manufacture of shoot packs of treated fabric for ballistic testing and provide an analysis of manufacturing scale-up and cost-to-benefit considerations.

  4. Surface Coating of Polyester Fabrics by Sol Gel Synthesized ZnO Particles

    OpenAIRE

    Merve Küçük; M. Lütfi Öveçoğlu

    2016-01-01

    Zinc oxide particles were synthesized using the sol-gel method and dip coated on polyester fabric. X-ray diffraction (XRD) analysis revealed a single crystal phase of ZnO particles. Chemical characteristics of the polyester fabric surface were investigated using attenuated total reflection-Fourier transform infrared (ATR-FTIR) measurements. Morphology of ZnO coated fabric was analyzed using field emission scanning electron microscopy (FESEM). After particle analysis, the aqueous ZnO solution ...

  5. Facile fabrication of a lotus-effect composite coating via wrapping silica with polyurethane

    Energy Technology Data Exchange (ETDEWEB)

    Su Changhong, E-mail: suchhnju@yahoo.com.cn [Department of Material Science, School of Material Science and Engineering, Shandong University of Technology, Zhangzou Road 22, Zibo 255049 (China)

    2010-01-15

    A lotus-effect coating was fabricated by wrapping micro-silica and nano-silica with polyurethane (PU) and subsequent spraying. The coating shows the similar self-cleaning property as lotus leaves: the contact angle is as large as 168 deg. and the sliding angle is as low as 0.5 deg. Surface morphology of the coating was studied with scanning electron microscopy and atomic force microscopy. The composite coating shows the similar structure as lotus leaves.

  6. High flux and antifouling filtration membrane based on non-woven fabric with chitosan coating for membrane bioreactors.

    Science.gov (United States)

    Wang, Chanchan; Yang, Fenglin; Meng, Fangang; Zhang, Hanmin; Xue, Yuan; Fu, Gang

    2010-07-01

    To prepare a high flux and antifouling filtration membrane used for submerged membrane bioreactors, non-woven fabric (NWF) was modified by coating chitosan (CS) on both internal and outer surface. Chemical structural and morphological changes were characterized. The changes of surface free energy were monitored by dynamic contact angle, which showed an increase after modification. The CS/NWF composite membranes were found to be with high flux, high effluent quality and excellent antifouling property. The results of fouling resistance distribution indicated that irreversible fouling resistance was decreased by coating CS. Especially, there were fewer gel layers existing on the outer surface. The adsorption of EPS on the NWF membrane internal surface decreased after being coated with CS. Modification improved filtration performance, and made fouling less troublesome and membrane regeneration efficient. Copyright (c) 2010 Elsevier Ltd. All rights reserved.

  7. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Unknown

    Abstract. The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable ...

  8. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion ...

  9. Progress of long coated conductors fabrication with fluorine-free CSD method at SWJTU

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Y., E-mail: yzhao@swjtu.edu.cn [Key Lab of Advanced Materials Technologies, Key Lab of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education), Superconductivity and New Energy Center (SNEC), Southwest Jiaotong University, Chengdu 610031 (China); School of Materials Science and Engineering, University of New South Wales, Sydney 2052, NSW (Australia); Wang, W.T.; Lei, M.; Pu, M.H.; Zhang, Y. [Key Lab of Advanced Materials Technologies, Key Lab of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education), Superconductivity and New Energy Center (SNEC), Southwest Jiaotong University, Chengdu 610031 (China); Cheng, C.H. [School of Materials Science and Engineering, University of New South Wales, Sydney 2052, NSW (Australia)

    2013-10-15

    Highlights: • Recent progress on the long coated conductors fabrication by F-free CSD method is presented. • Single buffer and partial-melting technology and slot-die coating methods have been developed. • Reel-to-reel facilities for continuous process have been achieved. -- Abstract: Recent progress on the fabrication of long high-T{sub c} superconducting coated conductors with a fluorine-free chemical solution deposition (CSD) method is presented. Developments including such novel methods as single buffer technology, partial-melting process on YBa{sub 2}Cu{sub 3}O{sub 7} (YBCO), slot-die coating and drying; reel-to-reel facilities for continuous process have been achieved in the effort on high-T{sub c} superconducting coated conductors at SWJTU, which form a comprehensive technology to fabricate long coated tapes with high performances.

  10. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    Science.gov (United States)

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

  11. Fabrication of Polymer Microneedle Electrodes Coated with Nanoporous Parylene

    Science.gov (United States)

    Nishinaka, Yuya; Jun, Rina; Setia Prihandana, Gunawan; Miki, Norihisa

    2013-06-01

    In this study, we demonstrate the fabrication of polymer microneedle electrodes covered with a nanoporous parylene film that can serve as flexible electrodes for a brain-machine interface. In brain wave measurement, the electric impedance of electrodes should be below 10 kΩ at 15 Hz, and the conductive layer needs to be protected to survive its insertion into the stratum corneum. Polymer microneedles can be used as substrates for flexible electrodes, which can compensate for the movement of the skin; however, the adhesion between a conductive metal film, such as a silver film, and a polymer, such as poly(dimethylsiloxane) (PDMS), is weak. Therefore, we coated the electrode surface with a nanoporous parylene film, following the vapor deposition of a silver film. When the porosity of the parylene film is appropriate, it protects the silver film while allowing the electrode to have sufficient conductivity. The porosity can be controlled by adjusting the amount of the parylene dimer used for the deposition or the parylene film thickness. We experimentally verified that a conductive membrane was successfully protected while maintaining a conductivity below 10 kΩ when the thickness of the parylene film was between 25 and 38 nm.

  12. Fabrication of large area flexible nanoplasmonic templates with flow coating

    Science.gov (United States)

    Huang, Qian; Devetter, Brent M.; Roosendaal, Timothy; LaBerge, Max; Bernacki, Bruce E.; Alvine, Kyle J.

    2017-07-01

    We describe the development of a custom-built two-axis flow coater for the deposition of polymeric nanosphere monolayers that could be used in the fabrication of large area nanoplasmonic films. The technique described here has the capability of depositing large areas (up to 7 in. × 10 in.) of self-assembled monolayers of polymeric nanospheres onto polyethylene terephthalate (PET) films. Here, three sets of films consisting of different diameters (ranging from 100 to 300 nm) of polymeric nanospheres were used to demonstrate the capabilities of this instrument. To improve the surface wettability of the PET substrates during wet-deposition, we enhanced the wettability by using a forced air blown-arc plasma treatment system. Both the local microstructure, as confirmed by scanning electron microscopy, describing monolayer and multilayer coverage, and the overall macroscopic uniformity of the resultant nanostructured film were optimized by controlling the relative stage to blade speed and nanosphere concentration. We also show using a smaller nanoparticle template that such monolayers can be used to form nanoplasmonic films. As this flow-coating approach is a scalable technique, large area films such as the ones described here have a variety of crucial emerging applications in areas such as energy, catalysis, and chemical sensing.

  13. Towards Washable Electrotextile UHF RFID Tags: Reliability Study of Epoxy-Coated Copper Fabric Antennas

    Directory of Open Access Journals (Sweden)

    Shiqi Wang

    2015-01-01

    Full Text Available We investigate the impact of washing on the performance of passive UHF RFID tags based on dipole antennas fabricated from copper fabric and coated with protective epoxy coating. Initially, the tags achieved read ranges of about 8 meters, under the European RFID emission regulation. To assess the impact of washing on the performance of the tags, they were washed repeatedly in a washing machine and measured after every washing cycle. Despite the reliability challenges related to mechanical stress, the used epoxy coating was found to be a promising coating for electrotextile tags in moist conditions.

  14. Design and characterization of non-toxic nano-hybrid coatings for corrosion and fouling resistance

    Directory of Open Access Journals (Sweden)

    P. Saravanan

    2016-09-01

    Full Text Available Epoxy resin modified with nano scale fillers offers excellent combination of properties such as enhanced dimensional stability, mechanical and electrical properties, which make them ideally suitable for a wide range of applications. However, the studies about functionalized nano-hybrid for coating applications still require better insight. In the present work we have developed silane treated nanoparticles and to reinforce it with diglycidyl epoxy resin to fabricate surface functionalized nano-hybrid epoxy coatings. The effect of inorganic nano particles on the corrosion and fouling resistance properties was studied by various (1, 3, 5 and 7 wt% filler loading concentrations. Diglycidyl epoxy resin (DGEBA commonly was used for coating. 3-Aminopropyltriethoxysilane (APTES was used as a coupling agent to surface treats the TiO2 nanoparticles. The corrosion and fouling resistant properties of these coatings were evaluated by electrochemical impedance and static immersion tests, respectively. Nano-hybrid coating (3 wt% of APTES–TiO2 showed corrosion resistance up to 108 Ω cm2 after 30 days immersion in 3.5% NaCl solution indicating an excellent corrosion resistance. Static immersion test was carried out in Bay of Bengal (Muttukadu which has reflected good antifouling efficiency of the 3 wt% APTES–TiO2 loaded nano-hybrid coating up to 6 months.

  15. Design and fabrication of an E-shaped wearable textile antenna on PVB-coated hydrophobic polyester fabric

    Science.gov (United States)

    Babu Roshni, Satheesh; Jayakrishnan, M. P.; Mohanan, P.; Peethambharan Surendran, Kuzhichalil

    2017-10-01

    In this paper, we investigated the simulation and fabrication of an E-shaped microstrip patch antenna realized on multilayered polyester fabric suitable for WiMAX (Worldwide Interoperability for Microwave Access) applications. The main challenges while designing a textile antenna were to provide adequate thickness, surface uniformity and water wettability to the textile substrate. Here, three layers of polyester fabric were stacked together in order to obtain sufficient thickness, and were subsequently dip coated with polyvinyl butyral (PVB) solution. The PVB-coated polyester fabric showed a hydrophobic nature with a contact angle of 91°. The RMS roughness of the uncoated and PVB-coated polyester fabric was about 341 nm and 15 nm respectively. The promising properties, such as their flexibility, light weight and cost effectiveness, enable effortless integration of the proposed antenna into clothes like polyester jackets. Simulated and measured results in terms of return loss as well as gain were showcased to confirm the usefulness of the fabricated prototype. The fabricated antenna successfully operates at 3.37 GHz with a return loss of 21 dB and a maximum measured gain of 3.6 dB.

  16. Polyester fabric coated with Ag/ZnO composite film by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Xiaohong, E-mail: yxhong1981_2004@126.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Faculty of Clothing and Design, Minjiang University, Fuzhou 350121, Fujian (China); Xu, Wenzheng, E-mail: xwz8199@126.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Huang, Fenglin, E-mail: windhuang325@163.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Chen, Dongsheng, E-mail: mjuchen@126.com [Faculty of Clothing and Design, Minjiang University, Fuzhou 350121, Fujian (China); Wei, Qufu, E-mail: qfwei@jiangnan.edu.cn [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China)

    2016-12-30

    Highlights: • Ag/ZnO composite film was successfully deposited on polyester fabric by magnetron sputtering technique. • Ag film was easily oxidized into Ag{sub 2}O film in high vacuum oxygen environment. • The zinc film coated on the surface of Ag film before RF reactive sputtering could protect the silver film from oxidation. • Polyester fabric coated with Ag/ZnO composite film can obtained structural color. • The anti-ultraviolet and antistatic properties of polyester fabric coated with Ag/ZnO composite film all were good. - Abstract: Ag/ZnO composite film was successfully deposited on polyester fabric by using direct current (DC) magnetron sputtering and radio frequency (RF) magnetron reaction sputtering techniques with pure silver (Ag) and zinc (Zn) targets. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) were used to examine the deposited film on the fabric. It was found that the zinc film coated on Ag film before RF reactive sputtering could protect the silver film from oxidation. Anti-ultraviolet property and antistatic property of the coated samples using different magnetron sputtering methods were also investigated. The experimental results showed that Ag film was oxidized into in Ag{sub 2}O film in high vacuum oxygen environment. The deposition of Zn film on the surface of the fabric coated with Ag film before RF reactive sputtering, could successfully obtained Ag/ZnO composite film, and also generated structural color on the polyester fabric.

  17. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    Science.gov (United States)

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  18. Characterization of ZnO coated polyester fabrics for UV protection

    Science.gov (United States)

    Broasca, G.; Borcia, G.; Dumitrascu, N.; Vrinceanu, N.

    2013-08-01

    The textile industry aims to develop fabrics adapted to environmental conditions, in particular to UV radiation. Taking into account the demand for such materials, we prepare an inorganic-organic material, based on ZnO microparticles impregnation of polyester textiles, to perform combined UV-protection properties and high hydrophobicity. Scanning electron microscopy, UV reflectance, Impedance Spectroscopy, contact angle, air permeability, resistance to vapor transfer and tensile strength measurement are used for analysis of the surface and volume properties, related to the performance of the material under environmental conditions, as UV radiation, water and water vapors. The impregnation method ensures a good homogeneity and dispersion of ZnO microparticles into the textile polymeric matrix. The optimum level of impregnation of the fabrics is established to 3-5% ZnO, yielding stable properties, without overloading the fabric. The response of the coated polymer indicates better absorbing the UV radiation and dissipating the surface charge, time stability against UV and higher hydrophobic character, without modification of the mechanical properties, offering enhanced performance and comfort under environmental conditions.

  19. Laser cladding of wear resistant metal matrix composite coatings

    International Nuclear Information System (INIS)

    Yakovlev, A.; Bertrand, Ph.; Smurov, I.

    2004-01-01

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  20. Compliance Timeline for Printing, Coating, and Dyeing of Fabrics and Other Textiles National Emission Standards

    Science.gov (United States)

    This August 2003 document contains a diagram of dates and events for compliance with the National Emission Standards for Hazardous Air Pollutants (NESHAP) for Printing, Coating, and Dyeing of Fabrics and Other Textiles.

  1. The microstructural and in vitro characteristics of hydroxyapatite coating fabricated using Nd-YAG laser

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2015-03-01

    Full Text Available -1 Proceeding Supplemental UE: TMS 2015 Conference Proceedings, Walt Disney World Orlando, Florida, USA, 15-19 March 2015 The microstructural and in vitro characteristics of hydroxyapatite coating fabricated using Nd- YAG laser Monnamme Tlotleng1, 2...

  2. Advanced Silicone-based Coatings for Flexible Fabric Applications, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — High performance silicone coatings are desired for flexible fabrics used in several space and consumer applications. For instance, the total weight of silicone...

  3. Direct fabrication of rigid microstructures on a metallic roller using a dry film resist

    International Nuclear Information System (INIS)

    Jiang, Liang-Ting; Huang, Tzu-Chien; Chang, Chih-Yuan; Ciou, Jian-Ren; Yang, Sen-Yeu; Huang, Po-Hsun

    2008-01-01

    This paper presents a novel method to fabricate a metallic roller mold with microstructures on its surface using a dry film resist (DFR). The DFR is laminated uniformly onto the curvy surface of a copper roller. After that, the micro-scale photoresist on the surface of the roller can be patterned by non-planar lithography using a flexible film photomask, followed by ferric chloride wet etching to obtain the desired microstructures. This method overcomes the uniformity issue of photoresist coating on rollers, and solves the molds sliding problem during the embossing process because the microstructures are fabricated directly on the roller surface. Furthermore, the rigid metallic roller mold has excellent strength durability and temperature endurance, which can be used in roller hot embossing with a high embossing pressure. The fabricated microstructure roller mold is used as a mold in the hybrid extrusion roller embossing process and successfully fabricates uniform micro-scale prominent line arrays on PC films. This result proves that the roller fabricated by this method can be successfully used in roller embossing for microstructure mass production. The excellent flatness of dry film resist laminating is the key in this fabrication process. The flexible film photomask can be easily designed using CAD software; this roller fabrication method enhances the design flexibility and reduces the cost and time

  4. Fabrication and properties of shape-memory polymer coated with conductive nanofiber paper

    Science.gov (United States)

    Lu, Haibao; Liu, Yanju; Gou, Jan; Leng, Jinsong

    2009-07-01

    A unique concept of shape-memory polymer (SMP) nanocomposites making up of carbon nanofiber paper was explored. The essential element of this method was to design and fabricate nanopaper with well-controlled and optimized network structure of carbon nanofibers. In this study, carbon nanofiber paper was prepared under ultrasonicated processing and vapor press method, while the dispersion of nanofiber was treated by BYK-191 dispersant. The morphologies of carbon nanofibers within the paper were characterized with scanning electron microscopy (SEM). In addition, the thermomechanical properties of SMP coated with carbon nanofiber paper were measured by the dynamic mechanical thermal analysis (DMTA). It was found that the glass transition temperature and thermomechanical properties of nanocomposites were strongly determined by the dispersion of polymer in conductive paper. Subsequently, the electrical conductivity of conductive paper and nanocomposites were measured, respectively. And experimental results revealed that the conductive properties of nanocoposites were significantly improved by carbon nanopaper, resulting in actuation driven by electrical resistive heating.

  5. Superhydrophobic ceramic coating: Fabrication by solution precursor plasma spray and investigation of wetting behavior.

    Science.gov (United States)

    Xu, Pengyun; Coyle, Thomas W; Pershin, Larry; Mostaghimi, Javad

    2018-03-16

    Superhydrophobic surfaces are often created by fabricating suitable surface structures from low-surface-energy organic materials using processes that are not suitable for large-scale fabrication. Rare earth oxides (REO) exhibit hydrophobic behavior that is unusual among oxides. Solution precursor plasma spray (SPPS) deposition is a rapid, one-step process that can produce ceramic coatings with fine scale columnar structures. Manipulation of the structure of REO coatings through variation in deposition conditions may allow the wetting behavior to be controlled. Yb 2 O 3 coatings were fabricated via SPPS. Coating structure was investigated by scanning electron microscopy, digital optical microscopy, and x-ray diffraction. The static water contact angle and roll-off angle were measured, and the dynamic impact of water droplets on the coating surface recorded. Superhydrophobic behavior was observed; the best coating exhibited a water contact angle of ∼163°, a roll-off angle of ∼6°, and complete droplet rebound behavior. All coatings were crystalline Yb 2 O 3 , with a nano-scale roughness superimposed on a micron-scale columnar structure. The wetting behaviors of coatings deposited at different standoff distances were correlated with the coating microstructures and surface topographies. The self-cleaning, water flushing and water jetting tests were conducted and further demonstrated the excellent and durable hydrophobicity of the coatings. Copyright © 2018 Elsevier Inc. All rights reserved.

  6. Sol-gel fabrication and optical absorption properties of C-NiO nanocomposite coatings

    CSIR Research Space (South Africa)

    Tile, N

    2010-12-01

    Full Text Available of the sunlight as possible, then prevent thermal emittance The manufacturing process for most commercial thermal products is complicated C-NiO/Al has been fabricated using a simple and cheap sol-gel procedure combined with spin coating technique C... SOLUTION) Structure directing templateFinal C-NiO gel By suitable choice of precursor, we can engineer novel composite materials Sol-gel technique can be adapted to different coating methods coating substrate Spray coating Spin coating The material...

  7. Analyses on Silicide Coating for LOCA Resistant Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2015-10-15

    A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings.

  8. Analyses on Silicide Coating for LOCA Resistant Cladding

    International Nuclear Information System (INIS)

    Sweidan, Faris B.; Lee, You Ho; Ryu, Ho Jin

    2015-01-01

    A particular focus of accident-tolerant fuel has been cladding due to the rapid high-temperature oxidation of zirconium-based cladding with the evolution of H2 when steam is a reactant. Some key features of the coated cladding include high-temperature resistance to oxidation, lower processing temperatures, and a high melting point of the coating. Zirconium alloys exhibit a reasonably high melting temperature, so a coating for the cladding is appealing if the coating increases the high-temperature resistance to oxidation. In this case, the cladding is protected from complete oxidation. The cladding coating involves the application of zirconium silicide onto Zr-based cladding. Zirconium silicide coating is expected to produce a glassy layer that becomes more protective at elevated temperature. For this reason, silicide coatings on cladding offer the potential for improved reliability at normal operating temperatures and at the higher transient temperatures encountered during accidents. Although ceramic coatings are brittle and may have weak points to be used as coating materials, several ceramic coatings were successful and showed adherent behavior and high resistance to oxidation. In this study, the oxidation behavior of zirconium silicide and its oxidation kinetics are analyzed. Zirconium silicide is a new suggested material to be used as coatings on existing Zr-based cladding alloys, the aim of this study is to evaluate if zirconium silicide is applicable to be used, so they can be more rapidly developed using existing cladding technology with some modifications. These silicide coatings are an attractive alternative to the use of coatings on zirconium claddings or to the lengthy development of monolithic ceramic or ceramic composite claddings and coatings

  9. Robust, Self-Healing Superhydrophobic Fabrics Prepared by One-Step Coating of PDMS and Octadecylamine

    Science.gov (United States)

    Xue, Chao-Hua; Bai, Xue; Jia, Shun-Tian

    2016-01-01

    A robust, self-healing superhydrophobic poly(ethylene terephthalate) (PET) fabric was fabricated by a convenient solution-dipping method using an easily available material system consisting of polydimethylsiloxane and octadecylamine (ODA). The surface roughness was formed by self-roughening of ODA coating on PET fibers without any lithography steps or adding any nanomaterials. The fabric coating was durable to withstand 120 cycles of laundry and 5000 cycles of abrasion without apparently changing the superhydrophobicity. More interestingly, the fabric can restore its super liquid-repellent property by 72 h at room temperature even after 20000 cycles of abrasion. Meanwhile, after being damaged chemically, the fabric can restore its superhydrophobicity automatically in 12 h at room temperature or by a short-time heating treatment. We envision that this simple but effective coating system may lead to the development of robust protective clothing for various applications. PMID:27264995

  10. Microfluidic Fabrication of Hydrocortisone Nanocrystals Coated with Polymeric Stabilisers

    Directory of Open Access Journals (Sweden)

    David F. Odetade

    2016-12-01

    Full Text Available Hydrocortisone (HC nanocrystals intended for parenteral administration of HC were produced by anti-solvent crystallisation within coaxial assemblies of pulled borosilicate glass capillaries using either co-current flow of aqueous and organic phases or counter-current flow focusing. The organic phase was composed of 7 mg/mL of HC in a 60:40 (v/v mixture of ethanol and water and the anti-solvent was milli-Q water. The microfluidic mixers were fabricated with an orifice diameter of the inner capillary ranging from 50 µm to 400 µm and operated at the aqueous to organic phase flow rate ratio ranging from 5 to 25. The size of the nanocrystals decreased with increasing aqueous to organic flow rate ratio. The counter-current flow microfluidic mixers provided smaller nanocrystals than the co-current flow devices under the same conditions and for the same geometry, due to smaller diameter of the organic phase stream in the mixing zone. The Z-average particle size of the drug nanocrystals increased from 210–280 nm to 320–400 nm after coating the nanocrystals with 0.2 wt % aqueous solution of hydroxypropyl methylcellulose (HPMC in a stirred vial. The differential scanning calorimetry (DSC and X-ray powder diffraction (XRPD analyses carried out on the dried nanocrystals stabilized with HPMC, polyvinyl pyrrolidone (PVP, and sodium lauryl sulfate (SLS were investigated and reported. The degree of crystallinity for the processed sample was lowest for the sample stabilised with HPMC and the highest for the raw HC powder.

  11. Fabrication of PEDOT coated PVA-GO nanofiber for supercapacitor

    Energy Technology Data Exchange (ETDEWEB)

    Mohd Abdah, Muhammad Amirul Aizat; Zubair, Nur Afifah; Azman, Nur Hawa Nabilah [Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor (Malaysia); Sulaiman, Yusran, E-mail: yusran@upm.edu.my [Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor (Malaysia); Functional Device Laboratory, Institute of Advanced Technology, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor (Malaysia)

    2017-05-01

    Conducting nanofibers comprised of poly(vinyl alcohol) (PVA)-graphene oxide (GO) nanofiber coated with poly(3,4-ethylenedioxythiophene) (PEDOT) for supercapacitor application was prepared through integrated techniques i.e. electrospinning and electrodeposition. The formation of smooth cross-linking nanofibers without beads proved that GO has uniformly distributed into PVA with an average diameter of 117 ± 32 nm. Field emission scanning electron microscopy (FESEM) images revealed that cauliflower-like structure of PEDOT grew well on the surface of PVA-GO nanofibers with high porosity. Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy proved the existence of PVA, GO, and PEDOT. PVA-GO/PEDOT nanocomposite showed the highest specific capacitance (224.27 F/g) compared to PEDOT (167.92 F/g) and PVA/PEDOT (182.73 F/g). PVA-GO/PEDOT nanocomposite exhibited 1.8 V wide operating potential windows which significantly can enhance its capacitive behaviour. PVA-GO/PEDOT nanocomposite has also demonstrated superior performance with the energy density and power density of 9.58 Wh/kg and 304.37 W/kg, respectively at 1.0 A/g current density. PVA-GO/PEDOT nanocomposite revealed the smallest resistance of charge transfer (R{sub ct}) and equivalent series resistance (ESR) indicating excellent charge propagation behaviour at the interfacial region. The composite exhibits a good capacity retention of 82.41% after 2000 CV cycles and further drops 11.27% after 5000 cycles caused by the swelling and shrinkage of the electrode material during the charging and discharging processes. - Highlights: • PVA-GO/PEDOT was prepared via electrospinning and electrodeposition. • PVA-GO/PEDOT displays high capacitance value with wide potential window of 1.8 V. • PVA-GO/PEDOT exhibits high energy and power density, low R{sub ct} and ESR.

  12. Fabrication of PEDOT coated PVA-GO nanofiber for supercapacitor

    International Nuclear Information System (INIS)

    Mohd Abdah, Muhammad Amirul Aizat; Zubair, Nur Afifah; Azman, Nur Hawa Nabilah; Sulaiman, Yusran

    2017-01-01

    Conducting nanofibers comprised of poly(vinyl alcohol) (PVA)-graphene oxide (GO) nanofiber coated with poly(3,4-ethylenedioxythiophene) (PEDOT) for supercapacitor application was prepared through integrated techniques i.e. electrospinning and electrodeposition. The formation of smooth cross-linking nanofibers without beads proved that GO has uniformly distributed into PVA with an average diameter of 117 ± 32 nm. Field emission scanning electron microscopy (FESEM) images revealed that cauliflower-like structure of PEDOT grew well on the surface of PVA-GO nanofibers with high porosity. Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy proved the existence of PVA, GO, and PEDOT. PVA-GO/PEDOT nanocomposite showed the highest specific capacitance (224.27 F/g) compared to PEDOT (167.92 F/g) and PVA/PEDOT (182.73 F/g). PVA-GO/PEDOT nanocomposite exhibited 1.8 V wide operating potential windows which significantly can enhance its capacitive behaviour. PVA-GO/PEDOT nanocomposite has also demonstrated superior performance with the energy density and power density of 9.58 Wh/kg and 304.37 W/kg, respectively at 1.0 A/g current density. PVA-GO/PEDOT nanocomposite revealed the smallest resistance of charge transfer (R ct ) and equivalent series resistance (ESR) indicating excellent charge propagation behaviour at the interfacial region. The composite exhibits a good capacity retention of 82.41% after 2000 CV cycles and further drops 11.27% after 5000 cycles caused by the swelling and shrinkage of the electrode material during the charging and discharging processes. - Highlights: • PVA-GO/PEDOT was prepared via electrospinning and electrodeposition. • PVA-GO/PEDOT displays high capacitance value with wide potential window of 1.8 V. • PVA-GO/PEDOT exhibits high energy and power density, low R ct and ESR.

  13. Photoelectrode Fabrication of Dye-Sensitized Nanosolar Cells Using Multiple Spray Coating Technique

    Directory of Open Access Journals (Sweden)

    Chien-Chih Chen

    2013-01-01

    Full Text Available This paper presents a spray coating technique for fabricating nanoporous film of photoelectrode in dye-sensitized nanosolar cells (DSSCs. Spray coating can quickly fabricate nanoporous film of the photoelectrode with lower cost, which can further help the DSSCs to be commercialized in the future. This paper analyzed photoelectric conversion efficiency of the DSSCs using spray coated photoelectrode in comparison with the photoelectrode made with the doctor blade method. Spray coating can easily control transmittance of the photoelectrode through the multiple spray coating process. This work mainly used a dispersant with help of ultrasonic oscillation to prepare the required nano-TiO2 solution and then sprayed it on the ITO glasses. In this work, a motor-operated conveyor belt was built to transport the ITO glasses automatically for multiple spray coating and drying alternately. Experiments used transmittance of the photoelectrode as a fabrication parameter to analyze photoelectric conversion efficiency of the DSSCs. The influencing factors of the photoelectrode transmittance during fabrication are the spray flow rate, the spray distance, and the moving speed of the conveyor belt. The results show that DSSC with the photoelectrode transmittance of ca. 68.0 ± 1.5% and coated by the spray coating technique has the best photoelectric conversion efficiency in this work.

  14. Microstructure and wear resistance of a laser clad TiC reinforced nickel aluminides matrix composite coating

    International Nuclear Information System (INIS)

    Chen, Y.; Wang, H.M.

    2004-01-01

    Wear resistant TiC/(NiAl-Ni 3 Al) composite coating was fabricated on a substrate of electrolyzed nickel by laser cladding using Ni-Al-Ti-C alloy powders. The laser clad coating is metallurgically bonded to the substrate and has a homogenous fine microstructure consisting of the flower-like equiaxed TiC dendrite and the dual phase matrix of NiAl and Ni 3 Al. The intermetallic matrix composite coating exhibits excellent wear resistance under both room- and high-temperature sliding wear test conditions due to the high hardness of TiC coupled with the strong atomic bonds of intermetallic matrix

  15. Zirconia based superhydrophobic coatings on cotton fabrics exhibiting excellent durability for versatile use

    Science.gov (United States)

    Das, Indranee; De, Goutam

    2015-01-01

    A fluorinated silyl functionalized zirconia was synthesized by the sol-gel method to fabricate an extremely durable superhydrophobic coating on cotton fabrics by simple immersion technique. The fabric surfaces firmly attached with the coating material through covalent bonding, possessed superhydrophobicity with high water contact angle ≈163 ± 1°, low hysteresis ≈3.5° and superoleophilicity. The coated fabrics were effective to separate oil/water mixture with a considerably high separation efficiency of 98.8 wt% through ordinary filtering. Presence of highly stable (chemically and mechanically) superhydrophobic zirconia bonded with cellulose makes such excellent water repelling ability of the fabrics durable under harsh environment conditions like high temperature, strong acidic or alkaline solutions, different organic solvents and mechanical forces including extensive washings. Moreover, these coated fabrics retained self-cleanable superhydrophobic property as well as high water separation efficiency even after several cycles, launderings and abrasions. Therefore, such robust superhydrophobic ZrO2 coated fabrics have strong potential for various industrial productions and uses. PMID:26678754

  16. Robust and underwater superoleophobic coating with excellent corrosion and biofouling resistance in harsh environments

    Science.gov (United States)

    Su, Mingji; Liu, Yong; Zhang, Yuhong; Wang, Zhiguo; Li, Yulin; He, Peixin

    2018-04-01

    Underwater superoleophobic surfaces are based on the surface with micro-/nanoscale roughness and hydration layer. But the self-cleaning surfaces are usually mechanically weak and will lose their underwater superoleophobicity when the surfaces are corroded or damaged. In this paper, to overcome these problems, the robust underwater superoleophobic coating (HN/ER-coating) has been fabricated successfully through MPS (methacryloxy propyl trimethoxyl silane)-SiO2/PNIPAM (N-isopropylacryamide) hybrid nanoparticles and epoxy resin (ER) via a simple solution-casting method. The SiO2/PNIPAM hybrid nanoparticles can enhance multiscale roughness and excellent abrasion-resistant property, and the epoxy resin can be used as an interlayer between hybrid nanoparticles and substrates to promote the robustness and corrosion resistance of the coating. The obtained coatings have excellent underwater superoleophobicity, and exhibit highly stability in harsh environments (including acid-base, strong ionic strength, mechanical abrasion). Moreover, this coating can provide protective effect on the substrate in corrosive solution, and may also resist bacterial attachment and subsequent biofilm formation because of the presence of high density PNIPAM polymers. Herein, the developed underwater superoleophobic coating can be applied as an effective platform for the applications in underwater instruments, underwater oil transport, marine oil platform and ships.

  17. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  18. Pressure analysis in the fabrication process of TRISO UO2-coated fuel particle

    International Nuclear Information System (INIS)

    Liu Malin; Shao Youlin; Liu Bing

    2012-01-01

    Highlights: ► The pressure signals during the real TRISO UO2-coated fuel particle fabrication process. ► A new relationship about the pressure drop change and the coated fuel particles properties. ► The proposed relationship is validated by experimental results during successive coating. ► A convenient method for monitoring the fluidized state during coating process. - Abstract: The pressure signals in the coating furnace are obtained experimentally from the TRISO UO 2 -coated fuel particle fabrication process. The pressure signals during the coating process are analyzed and a simplified relationship about the pressure drop change due to the coated layer is proposed based on the spouted bed hydrodynamics. The change of pressure drop is found to be consistent with the change of the combination factor about particle density, bed density, particle diameter and static bed height, during the successive coating process of the buffer PyC, IPyC, SiC and OPyC layer. The newly proposed relationship is validated by the experimental values. Based on this relationship, a convenient method is proposed for real-time monitoring the fluidized state of the particles in a high-temperature coating process in the spouted bed. It can be found that the pressure signals analysis is an effective method to monitor the fluidized state on-line in the coating process at high temperature up to 1600 °C.

  19. Improving the oxidation resistance and stability of Ag nanoparticles by coating with multilayered reduced graphene oxide

    Science.gov (United States)

    Li, Yahui; Zhang, Huayu; Wu, Bowen; Guo, Zhuo

    2017-12-01

    A kind of coating nanostructure, Ag nanoparticles coated with multilayered reduced graphene oxide (RGO), is fabricated by employing a three-step reduction method in an orderly manner, which is significantly different from the conventional structures that are simply depositing or doping with Ag nanoparticles on RGO via chemical reduction. The as-prepared nanostructure is investigated by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HRTEM), selected-area electronic diffraction (SEAD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR). The results show that the obtained Ag/RGO nanostructure is observed to be a perfect coating structure with well dispersed Ag particles, which is responsible for the remarkable oxidation resistance. The results of XPS spectra indicate the content of metallic Ag is far greater than that of Ag oxides despite of prolonged exposure to the air, which fully demonstrate the excellent stability of thus coating nanostructure.

  20. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    Science.gov (United States)

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-08-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  1. Flexible and conductive cotton fabric counter electrode coated with graphene nanosheets for high efficiency dye sensitized solar cell

    Science.gov (United States)

    Sahito, Iftikhar Ali; Sun, Kyung Chul; Arbab, Alvira Ayoub; Qadir, Muhammad Bilal; Choi, Yun Seon; Jeong, Sung Hoon

    2016-07-01

    Textile fabric based electrodes due to their lightweight, flexibility and cost effectiveness, coupled with the ease of fabrication are recently given a huge attention as wearable energy sources. The current dye sensitized solar cells (DSSCs) are based on Platinized-Fluorinated Tin oxide (Pt-FTO) glass electrode, which is not only expensive, but also rigid and heavyweight. In this work, a highly conductive-graphene coated cotton fabric (HC-GCF) is fabricated with a surface resistance of only 7 Ω sq-1. HC-GCF is used as an efficient counter electrode (CE) in DSSC and the results are examined using photovoltaic and electrochemical analysis. HC-GCF counter electrode shows a negligible change of resistance to bending at various bending positions and is also found extremely resistant to electrolyte solution and washing with water. Cyclic voltammogram, Nyquist and the Tafel plots suggest an excellent electro catalytic activity (ECA) for the reduction of tri-iodide (I3-) ions. Symmetrical cells prepared using HC-GCF, indicate a very low charge transfer resistance (RCT) of only 1.2 Ω, which is nearly same to that of the Pt with 1.04 Ω. Furthermore, a high photovoltaic conversion efficiency (PCE) of 6.93% is achieved using HC-GCF counter electrode using polymer electrolyte.

  2. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  3. Electrolytic deposition and corrosion resistance of Zn–Ni coatings

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  4. Superhydrophobic Properties of Nanotextured Polypropylene Foils Fabricated by Roll-to-Roll Extrusion Coating

    DEFF Research Database (Denmark)

    Telecka, Agnieszka; Murthy, Swathi; Sun, Ling

    2016-01-01

    We demonstrate the use of roll-to-roll extrusion coating (R2R-EC) for fabrication of nanopatterned polypropylene (PP) foils with strong antiwetting properties. The antiwetting nanopattern is originated from textured surfaces fabricated on silicon wafers by a single-step method of reactive ion etc...

  5. Microstructure and wear property of the Ti5Si3/TiC reinforced Co-based coatings fabricated by laser cladding on Ti-6Al-4V

    Science.gov (United States)

    Weng, Fei; Yu, Huijun; Liu, Jianli; Chen, Chuanzhong; Dai, Jingjie; Zhao, Zhihuan

    2017-07-01

    Ti5Si3/TiC reinforced Co-based composite coatings were fabricated on Ti-6Al-4V titanium alloy by laser cladding with Co42 and SiC mixture. Microstructure and wear property of the cladding coatings with different content of SiC were investigated. During the cladding process, the original SiC dissolved and reacted with Ti forming Ti5Si3 and TiC. The complex in situ formed phases were found beneficial to the improvement of the coating property. Results indicated that the microhardness of the composite coatings was enhanced to over 3 times the substrate. The wear resistance of the coatings also showed distinct improvement (18.4-57.4 times). More SiC gave rise to better wear resistance within certain limits. However, too much SiC (20 wt%) was not good for the further improvement of the wear property.

  6. Methods for Reducing Volatile Organic Content in Fabric Waterproof Coatings

    National Research Council Canada - National Science Library

    Keohan, Francis

    1994-01-01

    .... Regulatory pressure for environmental protection and worker safety has become a potent driving force in eliminating volatile organic solvents and toxic additives from commercial coating products...

  7. Flow resistance of textile materials. Part I: Monofilament fabrics

    NARCIS (Netherlands)

    Gooijer, H.; Gooijer, H.; Warmoeskerken, Marinus; Groot Wassink, J.

    2003-01-01

    This paper describes the relation between the flow resistance of a textile material and its geometry. A literature survey reveals that the orifice model is most suited to modeling the flow resistance of woven fabrics, but applications of this model were, until now, restricted to relatively open

  8. Surface cracking in resistance seam welding of coated steels

    Energy Technology Data Exchange (ETDEWEB)

    Adonyi, Y.; Kimchi, M.

    1994-12-31

    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  9. The Effect of Titanium Dioxide (TiO2) Nanoparticles on Hydroxyapatite (HA)/TiO2 Composite Coating Fabricated by Electrophoretic Deposition (EPD)

    Science.gov (United States)

    Amirnejad, M.; Afshar, A.; Salehi, S.

    2018-04-01

    Composite coatings of Hydroxyapatite (HA) with ceramics, polymers and metals are used to modify the surface structure of implants. In this research, HA/TiO2 composite coating was fabricated by electrophoretic deposition (EPD) on 316 stainless steel substrate. HA/TiO2 composite coatings with 5, 10 and 20 wt.% of TiO2, deposited at 40 V and 90 s as an optimum condition. The samples coated at this condition led to an adherent, continuous and crack-free coating. The influence of TiO2 content was studied by performing different characterization methods such as scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), corrosion resistance in simulated body fluid (SBF), coating's dissolution rate in physiological solution and bond strength to the substrate. The results showed that the higher amount of TiO2 in the composite coating led to increase in bond strength of coating to stainless steel substrate from 3 MPa for HA coating to 5.5 MPa for HA-20 wt.% TiO2 composite coating. In addition, it caused to reduction of corrosion current density of samples in the SBF solution from 18.92 μA/cm2 for HA coating to 6.35 μA/cm2 for HA-20 wt.% TiO2 composite coating.

  10. Review on the Photocatalyst Coatings of TiO2: Fabrication by Mechanical Coating Technique and Its Application

    Directory of Open Access Journals (Sweden)

    Yun Lu

    2015-07-01

    Full Text Available This review presents the latest results of studies directed at photocatalyst coatings of titanium dioxide (TiO2 prepared by mechanical coating technique (MCT and its application. Compared with traditional coating techniques, MCT is a simple, low cost and useful coating formation process, which is proposed and developed based on mechanical frictional wear and impacts between substrate materials and metal powder particles in the bowl of planetary ball mill. The formation process of the metal coatings in MCT includes four stages: The nucleation by adhesion, the formation and coalescence of discrete islands, formation and thickening of continuous coatings, exfoliation of continuous coatings. Further, two-step MCT was developed based on the MCT concept for preparing composite coatings on alumina (Al2O3 balls. This review also discusses the influence on the fabrication of photocatalyst coatings after MCT and improvement of its photocatalytic activity: oxidation conditions, coating materials, melt salt treatment. In this review, the oxidation conditions had been studied on the oxidation temperature of 573 K, 673 K, 773 K, 873 K, 973 K, 1173 K and 1273 K, the oxidation time of 0.5 h, 1 h, 3 h, 10 h, 15 h, 20 h, 30 h, 40 h, and 50 h. The photocatalyst coatings showed the highest photocatalytic activity with the oxidation condition of 1073 K for 15 h. The metal powder of Ti, Ni and Cr had been used as the coating materials. The composite metal powder could affect the surface structure and photocatalytic activity. On the other hand, the melt salt treatment with KNO3 is an effective method to form the nano-size structure and enhance photocatalytic activity, especially under visible light.

  11. Effects of fabric thickness and material on apparent 'wet' conductive thermal resistance of knitted fabric 'skin' on sweating manikins.

    Science.gov (United States)

    Wang, Faming; Lai, Dandan; Shi, Wen; Fu, Ming

    2017-12-01

    Currently, no published standard and research work have addressed the basic requirements on knitted fabric 'skin' on sweating manikins. In this study, we performed 252 experiments to investigate the influence of fabric thickness and material on the apparent 'wet' conductive (or effective) thermal resistance of the fabric 'skin' using a 'Newton' manikin. Four types of cotton fabric 'skin' (fabric thickness: 0.38, 0.54, 0.92 and 1.43mm) and three types of polyester fabric 'skin' (fabric thickness: 0.41, 0.54 and 1.0mm) were selected and their 'wet' conductive thermal resistance was determined. Empirical equations were also developed for each fabric 'skin' to predict wet fabric 'skin' surface temperatures. It was found that both fabric thickness and material significantly affected the apparent 'wet' conductive thermal resistance. Clothing total evaporative resistance determined using thin fabric 'skin' (e.g., CO1, CO2) was normally lower than that determined using thick fabric 'skin' (e.g., CO4). Besides, synthetic fabric 'skin' tended to have a larger apparent 'wet' conductive thermal resistance than the cotton fabric 'skin' due to a smaller amount of moisture contained. Hence, there is a great need to standardize the fabric 'skin' to eliminate the influence of fabric 'skin' on the measurement of clothing evaporative resistance by means of a sweating manikin. Copyright © 2017 Elsevier Ltd. All rights reserved.

  12. Fabrication and characterization of hydroxyapatite-coated forsterite ...

    Indian Academy of Sciences (India)

    Administrator

    Characterization of HA-coated forsterite scaffold. 1373. Figure 9. Changes of Ca and P concentrations and pH of the. SBF solution after soaking the hydroxyapatite-coated forsterite scaffold for various periods. particles enhanced, which resulted in a smooth surface at longer immersion time. On the other hand, bone-like apa-.

  13. Polyester fabric coated with Ag/ZnO composite film by magnetron sputtering

    Science.gov (United States)

    Yuan, Xiaohong; Xu, Wenzheng; Huang, Fenglin; Chen, Dongsheng; Wei, Qufu

    2016-12-01

    Ag/ZnO composite film was successfully deposited on polyester fabric by using direct current (DC) magnetron sputtering and radio frequency (RF) magnetron reaction sputtering techniques with pure silver (Ag) and zinc (Zn) targets. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) were used to examine the deposited film on the fabric. It was found that the zinc film coated on Ag film before RF reactive sputtering could protect the silver film from oxidation. Anti-ultraviolet property and antistatic property of the coated samples using different magnetron sputtering methods were also investigated. The experimental results showed that Ag film was oxidized into in Ag2O film in high vacuum oxygen environment. The deposition of Zn film on the surface of the fabric coated with Ag film before RF reactive sputtering, could successfully obtained Ag/ZnO composite film, and also generated structural color on the polyester fabric.

  14. Cotton Fabric Coated with Conducting Polymers and its Application in Monitoring of Carnivorous Plant Response

    Directory of Open Access Journals (Sweden)

    Václav Bajgar

    2016-04-01

    Full Text Available The paper describes the electrical plant response to mechanical stimulation monitored with the help of conducting polymers deposited on cotton fabric. Cotton fabric was coated with conducting polymers, polyaniline or polypyrrole, in situ during the oxidation of respective monomers in aqueous medium. Thus, modified fabrics were again coated with polypyrrole or polyaniline, respectively, in order to investigate any synergetic effect between both polymers with respect to conductivity and its stability during repeated dry cleaning. The coating was confirmed by infrared spectroscopy. The resulting fabrics have been used as electrodes to collect the electrical response to the stimulation of a Venus flytrap plant. This is a paradigm of the use of conducting polymers in monitoring of plant neurobiology.

  15. Functional separator consisted of polyimide nonwoven fabrics and polyethylene coating layer for lithium-ion batteries

    Science.gov (United States)

    Shi, Chuan; Zhang, Peng; Huang, Shaohua; He, Xinyi; Yang, Pingting; Wu, Dezhi; Sun, Daoheng; Zhao, Jinbao

    2015-12-01

    In this paper, a composite membrane with nonwoven polyimide (PI) membrane as structural support and polyethylene (PE) particles coating layer as a thermal shutdown layer, is fabricated as the separator for lithium-ion battery. Different from PI nonwoven membrane, the PE coating PI nonwoven composite membrane (PE-PI-S) not only shows excellent thermal shutdown function, similar to traditional multilayer PP/PE/PP separator, but also exhibits much higher thermal stability, better wettability to the polar electrolyte and lower internal resistance than the PP/PE/PP separator. The electrolyte uptake and ionic conductivity of PE-PI-S increase from 58%, 0.84 mS cm-1 to 400%, 1.34 mS cm-1, respectively. Furthermore, the thermal shutdown function of PE-PI-S can be controlled widely in the temperature range from 120 °C to more than 200 °C while the multilayer PP/PE/PP separator only with a shutdown temperature range from 130 °C to 160 °C. Lithium ion battery with PE-PI-S nonwoven separator also shows excellent stable cycling and good rate performance.

  16. Radiation curable resistant coatings and their preparation

    International Nuclear Information System (INIS)

    Brack, K.

    1976-01-01

    A prepolymer containing unsaturated hydrocarbon groups is prepared and mixed on a roller mill with one or more acrylic ester monomers and various additives to make a coating formulation of a desired viscosity. In general, low viscosity formulations are used for overprint varnishes, on paper or foil, or with pigments, for certain types of printing inks. Higher viscosity formulations are used to apply thick films on panels, tiles, or other bodies. Thin films are cured to hardness by brief exposure to ultraviolet light. Thicker films require more energetic radiation such as plasma arc and electron beam radiation. The prepolymers particularly useful for making such radiation curable coatings are the reaction products of polyether polyols and bis- or polyisocyanates and hydroxy alkenes or acrylic (or methacrylic) hydroxy esters, and, likewise, reactive polyamides modified with dicarboxy alkenes, their anhydrides or esters. A small amount of wax incorporated in the coating formulations results in coatings with release characteristics similar to those of PTFE coatings. 10 claims

  17. Research progress of fabricating polyvinyl alcohol coating on plastic microsphere

    International Nuclear Information System (INIS)

    Su Lin; Chen Sufen; Liu Meifang; Zhang Zhanwen; Yao Hong; Li Bo; Liu Yiyang

    2012-01-01

    In the procedures of designing polystyrene-polyvinyl alcohol-CH (carbon and hydrogen elements) (PS-PVA-CH) triple-layer microspheres, there are many methods such as drop-tower technique, emulsion micro-encapsulation, dip (spin) coating, interfacial polycondensation, and spraying technique to prepare the PVA coating. Drop-tower technique, emulsion micro-encapsulation and dip (spin) coating are most-commonly used. The advantages, disadvantages and the research progress of the three methods are summarized in this paper. Emulsion micro-encapsulation is suitable for preparing double-layer microspheres of sizes smaller then 500 μm, with high survival ratio and good quality. However, the preparation process is easily influenced by artificial factors. Small-sized double-layer microspheres can also be prepared by the drop-tower technique, and the preparation period is short. But there are still some problems such as the difficulty in designing the droplet generator, uneven PVA coating and the difficulty in preparing large-sized microspheres. Dip (spin) coating technique can be used to prepare PS-PVA microspheres with sizes larger than 1000 μm, but the spread of PVA coating is affected by many factors in this method, and the prepared PVA coating is too thin and not uniform. (authors)

  18. Optically transparent, scratch-resistant, diamond-like carbon coatings

    Science.gov (United States)

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  19. Fabrication of durable fluorine-free superhydrophobic polyethersulfone (PES) composite coating enhanced by assembled MMT-SiO2 nanoparticles

    Science.gov (United States)

    Zhang, Xiguang; Wang, Huaiyuan; Liu, Zhanjian; Zhu, Yixing; Wu, Shiqi; Wang, Chijia; Zhu, Yanji

    2017-02-01

    A durable fluorine-free polyethersulfone (PES) superhydrophobic composite coating with excellent wear-resistant and anti-corrosion properties has been successfully fabricated by combining sol-gel and spray technology. The robust micro/nano-structures of the prepared surface were established by introducing binary montmorillonite-silica (MMT-SiO2) assembled composite particles, which were formed by in-situ growth of SiO2 on MMT surfaces via sol-gel. Combined with the low surface energy of amino silicon oil (APDMS), the fluorine-free superhydrophoic PES coating was obtained with high water contact angle 156.1 ± 1.1° and low sliding angle 4.8 ± 0.7°. The anti-wear of the final PES/APDMS/MMT-SiO2 superhydrophobic coating can reach up to 60,100 cycles, which is outdistancing the pure PES coating (6800 cycles) and the PES/MMT/SiO2 coating prepared by simple physical mixture (18,200 cycles). The enhanced wear resistance property can be mainly attributed to the lubrication performance of APDMS and stable interface bonding force between the MMT surface and SiO2. Simultaneously, potentiodynamic polarization curves and electrochemical impedance spectroscopy exhibited the outstanding anti-corrosion property of PES/APDMS/MMT-SiO2 composite coating, with low corrosion current (1.6 × 10-10 A/cm2) and high protection efficiency (99.999%) even after 30 d immersion process. These test results show that this durable superhydrophobic PES composite coating can be hopefully to provide the possibility of industrial application.

  20. 3D Printing of NinjaFlex Filament onto PEDOT:PSS-Coated Textile Fabrics for Electroluminescence Applications

    Science.gov (United States)

    Tadesse, Melkie Getnet; Dumitrescu, Delia; Loghin, Carmen; Chen, Yan; Wang, Lichuan; Nierstrasz, Vincent

    2018-03-01

    Electroluminescence (EL) is the property of a semiconductor material pertaining to emitting light in response to an electrical current or a strong electric field. The purpose of this paper is to develop a flexible and lightweight EL device. Thermogravimetric analysis (TGA) was conducted to observe the thermal degradation behavior of NinjaFlex. Poly(3,4-ethylenedioxythiophene):poly(styrene sulfonic acid)—PEDOT:PSS—with ethylene glycol (EG) was coated onto polyester fabric where NinjaFlex was placed onto the coated fabric using three-dimensional (3D) printing and phosphor paste, and BendLay filaments were subsequently coated via 3D printing. Adhesion strength and flexibility of the 3D-printed NinjaFlex on textile fabrics were investigated. The TGA results of the NinjaFlex depict no weight loss up to 150°C and that the NinjaFlex was highly conductive with a surface resistance value of 8.5 ohms/sq.; the coated fabric exhibited a uniform surface appearance as measured and observed by using four-probe measurements and scanning electron microscopy, respectively, at 60% PEDOT:PSS. The results of the adhesion test showed that peel strengths of 4160 N/m and 3840 N/m were recorded for polyester and cotton specimens, respectively. No weight loss was recorded following three washing cycles of NinjaFlex. The bending lengths were increased by only a factor of 0.082 and 0.577 for polyester and cotton samples at 0.1-mm thickness, respectively; this remains sufficiently flexible to be integrated into textiles. The prototype device emitted light with a 12-V alternating current power supply.

  1. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Jun, E-mail: jun_cai@buaa.edu.cn [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Lan, Mingming; Zhang, Deyuan; Zhang, Wenqiang [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2012-09-01

    Highlights: Black-Right-Pointing-Pointer We use the microorganism cells as forming templates to fabricate the bio-based conductive particles. Black-Right-Pointing-Pointer The microorganism cells selected as forming templates are Spirulina platens, which are of natural helical shape and high aspect ratio. Black-Right-Pointing-Pointer The sliver-coated Spirulina cells are a kind of lightweight conductive particles. Black-Right-Pointing-Pointer The composites containing sliver-coated Spirulina cells exhibit a lower percolation value. - Abstract: In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of {phi}{sub c} and t were obtained.

  2. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer

    Directory of Open Access Journals (Sweden)

    Tianwen Yuan

    2016-05-01

    Full Text Available Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone (PCL and poly(trimethylene carbonate (PTMC as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC stent group were similar to those in the control group (p > 0.05. The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC stent group than in the control group (p < 0.05. Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture.

  3. Tensile properties of polymethyl methacrylate coated natural fabric Sterculia urens

    CSIR Research Space (South Africa)

    Jayaramudu, J

    2009-04-01

    Full Text Available before and after alkali treatment and polymethyl methacrylate coating was studied using the scanning electron microscopy and polarized optical microscopic techniques respectively. The improvement in the tensile properties on polymethyl methacrylate...

  4. Production and Characterization of Superhydrophobic and Antibacterial Coated Fabrics Utilizing ZnO Nanocatalyst.

    Science.gov (United States)

    Shaban, Mohamed; Mohamed, Fatma; Abdallah, Semsem

    2018-03-02

    Dirt and microorganisms are the major problems in textiles which can generate unpleasant odor during their growth. Here, zinc oxide (ZnO) nanoparticles prepared by sol-gel method were loaded on the cotton fabrics using spin coating technique to enhance their antimicrobial properties and water repellency. The effects of ZnO precursor concentration, precursor solution pH, number of coating runs, and Mg doping percent on the structures, morphologies, and water contact angles (WCA) of the ZnO-coated fabrics were addressed. At 0.5 M concentration and pH7, more homogeneous and smaller ZnO nanoparticles were grown along the preferred (0 0 2) direction and uniformly distributed on the fabric with a crystallite size 17.98 nm and dislocation density 3.09 × 10 -3 dislocation/nm 2 . The substitution of Zn 2+ with Mg 2+ ions slightly shifted the (002) peak position to a higher angle. Also, the zeta potential and particle size distribution were measured for ZnO nanoparticle suspension. A superhydrophobic WCA = 154° was measured for the fabric that coated at 0.5 M precursor solution, pH 7, 20 runs and 0% Mg doping. Moreover, the antibacterial activities of the ZnO-coated fabric were investigated against some gram-positive and gram-negative bacteria such as Salmonella typhimurium, Klebsiella pneumonia, Escherichia coli, and Bacillus subtilis.

  5. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

    Science.gov (United States)

    Cheruvu, Narayana S.; Wei, Ronghua

    2014-07-29

    The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

  6. Analysis of Properties of Hard Coatings and Wear Resistance of Chemical Vapour Deposition (PVD Coated Technology

    Directory of Open Access Journals (Sweden)

    Pavel Hudeček

    2015-01-01

    Full Text Available Modern coating methods are having become an important part of industry. Wear resistance, durability, toughness (breakage resistance and hot hardness (high hardness and chemical stability at high temperature are the four main technological properties necessary for durability and long life time. These proprieties are for productivity, economy and ecology very important point. This resource deals with the analysis of properties of hard coatings and wear resistance of chemical vapour deposition (PVD coated technology. It focuses on the preparation, execution and evaluation of test coatings on the front ball-milling cutters. Examination of these characteristic properties may give into an insight to the reason why some systems show excellent wear characteristic.

  7. Flame-resistant pure and hybrid woven fabrics from basalt

    Science.gov (United States)

    Jamshaid, H.; Mishra, R.; Militky, J.

    2017-10-01

    This work has been formulated to investigate the burning behavior of different type of fabrics. The main concentration is to see how long the fabric resists after it catches the fire and the propagation of fire can be reduced by using flame resistant fiber i.e basalt. Basalt fiber is an environmental friendly material with low input, high output, low energy consumption and less emission. The goal of present investigations is to show the dependence of fabric flammability on its structure parameters i.e weave type, blend type etc. Fabric weaves have strong effect on flammability properties. Plain weave has the lowest burning rate as the density of the plain weave fabric is more and the structure is tight which gives less chances of flame passing through the fabric. Thermal stability is evaluated with TGA of all hybrid and nonhybrid fabrics and compared. The thermal stability of the basalt fiber is excellent. When comparing thermal analysis curves for hybrid samples it demonstrates that thermal stability of the samples containing basalt is much higher than the non- hybrid samples. Percentage weight loss is less in hybrid samples as compared to non-hybrid samples. The effectiveness of hybridization on samples may be indicated by substantial lowering of the decomposition mass. Correlation was made between flammability with the infrared radiations (IR)

  8. Coating fabrics with gold nanorods for colouring, UV-protection, and antibacterial functions.

    Science.gov (United States)

    Zheng, Yidan; Xiao, Manda; Jiang, Shouxiang; Ding, Feng; Wang, Jianfang

    2013-01-21

    Gold nanorods exhibit rich colours owing to the nearly linear dependence of the longitudinal plasmon resonance wavelength on the length-to-diameter aspect ratio. This property of Au nanorods has been utilized in this work for dyeing fabrics. Au nanorods of different aspect ratios were deposited on both cotton and silk fabrics by immersing them in Au nanorod solutions. The coating of Au nanorods makes the fabrics exhibit a broad range of colours varying from brownish red through green to purplish red, which are essentially determined by the longitudinal plasmon wavelength of the deposited Au nanorods. The colorimetric values of the coated fabrics were carefully measured for examining the colouring effects. The nanorod-coated cotton fabrics were found to be commercially acceptable in washing fastness to laundering tests and colour fastness to dry cleaning tests. Moreover, the nanorod-coated cotton and silk fabrics show significant improvements on both UV-protection and antibacterial functions. Our study therefore points out a promising approach for the use of noble metal nanocrystals as dyeing materials for textile applications on the basis of their inherent localized plasmon resonance properties.

  9. RF surface resistance study of non-evaporable getter coatings

    Energy Technology Data Exchange (ETDEWEB)

    Malyshev, Oleg B., E-mail: oleg.malyshev@stfc.ac.uk [ASTeC, STFC Daresbury Laboratory, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Cockcroft Institute, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Gurran, Lewis [ASTeC, STFC Daresbury Laboratory, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Cockcroft Institute, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Engineering, Lancaster University, Cockcroft Institute, Lancaster (United Kingdom); Goudket, Philippe; Marinov, Kiril [ASTeC, STFC Daresbury Laboratory, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Cockcroft Institute, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Wilde, Stuart [ASTeC, STFC Daresbury Laboratory, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Loughborough University, Loughborough (United Kingdom); Valizadeh, Reza [ASTeC, STFC Daresbury Laboratory, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Cockcroft Institute, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Burt, Graeme [Cockcroft Institute, Daresbury, Warrington, WA4 4AD Cheshire (United Kingdom); Engineering, Lancaster University, Cockcroft Institute, Lancaster (United Kingdom)

    2017-02-01

    In many particle accelerators the beam parameters could be affected by the beam pipe wakefield impedance. It is vital to understand how the wakefield impedance might vary due to various coatings on the surface of the vacuum chamber, and this can be derived from surface resistance measurements. The bulk conductivity of two types of NEG films (dense and columnar) is determined. This is achieved by measuring the surface resistance of NEG-coated samples using an RF test cavity and fitting the experimental data to a standard theoretical model. The conductivity values obtained are then used to compare resistive wall wakefield effects in beam pipes coated with either of the two types of film. - Highlights: • The surface resistance two types of non-evaporable getter film was measured. • The bulk conductivity of two types of NEG films (dense and columnar) was determined. • The obtained conductivity values were applied for various RF frequencies.

  10. Multifunctional Coating for Crew Cabin Surfaces and Fabrics, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA's crewed spacecrafts require routine cleaning of particulate, moisture, organic, and salt contaminants on the crew cabin surfaces and fabrics. Self-cleaning...

  11. Electrically resistive coating for remediation (regeneration) of a diesel particulate filter and method

    Science.gov (United States)

    Phelps, Amanda C [Malibu, CA; Kirby, Kevin K [Calabasas Hills, CA; Gregoire, Daniel J [Thousand Oaks, CA

    2012-02-14

    A resistively heated diesel particulate filter (DPF). The resistively heated DPF includes a DPF having an inlet surface and at least one resistive coating on the inlet surface. The at least one resistive coating is configured to substantially maintain its resistance in an operating range of the DPF. The at least one resistive coating has a first terminal and a second terminal for applying electrical power to resistively heat up the at least one resistive coating in order to increase the temperature of the DPF to a regeneration temperature. The at least one resistive coating includes metal and semiconductor constituents.

  12. Fabrication and Characterization of Stearic Acid Modified Ce-V Conversion Coating on Magnesium Alloy

    OpenAIRE

    JIANG Xiao; GUO Rui-guang; TANG Chang-bin

    2017-01-01

    The Ce-V conversion coating on magnesium alloy was modified by stearic acid (SA). Scanning electronic microscope (SEM), contact angle measurement, energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectrometer (FTIR) were adopted to study the microstructure, surface wettability, and chemical composition of the modified coating. Self-cleaning behavior and corrosion resistance of the coating were investigated by anti-adhesion and electrochemical experiments, respectively...

  13. Drag Reducing and Cavitation Resistant Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Pease, Leonard F.

    2016-12-28

    Client, Green Building Systems (GBS), presented PNNL a coating reported to reduce drag and prevent cavitation damage on marine vessels, turbines and pumps. The composition of the coating remains proprietary but has as constituents including silicon oxides, aliphatic carbon chains, and fluorine rich particles. The coating is spray applied to surfaces. Prior GBS testing and experiments suggest reduction of both drag and cavitation on industrial scale propellers, but the underlying mechanism for these effects remains unclear. Yet, the application is compelling because even modest reductions in drag to marine vessels and cavitation to propellers and turbines present a significant economic and environmental opportunity. To discern among possible mechanisms, PNNL considered possible mechanisms with the client, executed multiple experiments, and completed one theoretical analysis (see appendix). The remainder of this report first considers image analysis to gain insight into drag reduction mechanisms and then exposes the coating to cavitation to explore its response to an intensely cavitating environment. Although further efforts may be warranted to confirm mechanisms, this report presents a first investigation into these coatings within the scope and resources of the technology assistance program (TAP).

  14. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    Science.gov (United States)

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  15. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  16. In vitro bioactivity, tribological property, and antibacterial ability of Ca-Si-based coatings doped with cu particles in-situ fabricated by laser cladding

    Science.gov (United States)

    Hou, Baoping; Yang, Zhao; Yang, Yuling; Zhang, Erlin; Qin, Gaowu

    2018-03-01

    The present study aimed to in-situ fabricate Ca-Si-based coatings doped with copper particles (Cu-CS coatings) to enhance in vitro bioactivity, tribological property, and antibacterial ability of Ti-6Al-4V alloy. The effects of copper addition on the multiple properties were evaluated. Our results showed that Ca2SiO4, CaTiO3, and Cu2O were in-situ fabricated after laser processing. The Cu-CS coatings exhibited an excellent wear resistance and enhanced wettability. Regarding the in vitro bioactivity, after soaking in simulated body fluid, Cu-CS coatings developed an apatite surface layer that was reduced in the coatings with higher weight percent Cu addition. The Cu-CS coatings enhanced the inhibitory action against E. coli strains, especially for the coating with a higher concentration of Cu in it. Hence, the synthesized Cu-CS coatings present excellent tribological properties, enhanced bioactivity, and antibacterial property, and, therefore, would be used to modify the surface properties of Ti-6Al-4V implants for bone tissue engineering applications.

  17. Fabrication of Polydopamine Coating and Its Application in Glucose Sensor.

    Science.gov (United States)

    Li, Jiali; Yan, Luting

    2018-03-01

    Polydopamine (PDA) film coatings are multifunctional substances because these coatings can adhere to nearly all known solid materials. The self-polymerization of dopamine in aqueous solution was investigated in this study; PDA films are an effective platform for further functionalization similar to the reduction of silver ions into silver nanoparticles (NPs). The films provide a new method to attach metal NPs on substrates. Through this simple method, glucose sensors based on this kind of Ag NPs/ITO exhibited a detection limit of about 10 μM and presented a good sensitivity enough for real use (3-8 mM).

  18. Corrosion resistance and development length of steel reinforcement with cementitious coatings

    Science.gov (United States)

    Pei, Xiaofei

    This research program focused on the corrosion resistance and development length of reinforcing steel coated with Cementitious Capillary Crystalline Waterproofing (CCCW) materials. The first part of this research program involved using the half-cell potential method to evaluate the corrosion resistance of CCCW coating materials. One hundred and two steel bars were embedded in concrete cylinders and monitored. In total, 64 steel reinforcing bars were coated with CCCW prior to embedment, 16 mortar cylinders were externally coated with CCCW, and 22 control (uncoated) samples were tested. All the samples were immersed in a 3.5% concentration chloride solution for a period of one year. Three coating types were studied: CCCW-B, CCCW-B+ C and CCCW-C+D. The test results showed that the CCCW coating materials delayed the corrosion activity to varying degrees. In particular, CCCW-C+D applied on the reinforcing steel surface dramatically delayed the corrosion activity when compared to the control samples. After being exposed to the chloride solution for a period of one year, no sign of corrosion was observed for the cylinders where the concrete surface was coated. The second part of this research evaluated the bond strength and development length of reinforcing steel coated with two types of CCCW coating materials (CCCW-B+C and CCCW-C+D) using a modified pull-out test method. A self-reacting inverted T-shaped beam was designed to avoid compression in the concrete surrounding the reinforcing steel. Steel reinforcing bars were embedded along the web portion of the T-beam with various embedded lengths and were staggered side by side. In total, six T-beams were fabricated and each beam contained 8 samples. Both short-term (7 days) and long-term (3 months) effects of water curing were evaluated. The reinforcing steel bars coated with CCCW-B+C demonstrated a higher bond strength than did samples coated with CCCW-C+D. However, the bond strengths of samples with coating materials

  19. Improved microwave shielding behavior of carbon nanotube-coated PET fabric using plasma technology

    Energy Technology Data Exchange (ETDEWEB)

    Haji, Aminoddin, E-mail: Ahaji@iaubir.ac.ir [Department of Textile Engineering, Birjand Branch, Islamic Azad University, Birjand (Iran, Islamic Republic of); Semnani Rahbar, Ruhollah [Department of Textile and Leather, Faculty of Chemistry and Petrochemical Engineering, Standard Research Institute, Karaj (Iran, Islamic Republic of); Mousavi Shoushtari, Ahmad [Textile Engineering Department, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of)

    2014-08-30

    Four different procedures were conducted to load amine functionalized multiwall carbon nanotube (NH{sub 2}-MWCNT) onto poly (ethylene terephthalate) (PET) fabric surface to obtain a microwave shielding sample. Plasma treated fabric which was subsequently coated with NH{sub 2}-MWCNT in the presence of acrylic acid was chosen as the best sample. Surface changes in the PET fabrics were investigated by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). Wide-angle X-ray diffraction was used to study the crystalline structure of the PET fabric. The microwave shielding performance of the PET fabrics in term of reflection loss was determined using a network analyzer at X-band (8.2–12.4 GHz). The XPS results revealed that the carbon atomic percentage decreased while the oxygen atomic percentage increased when the fabric was plasma treated and coated with NH{sub 2}-MWCNT. The SEM images showed that the NH{sub 2}-MWCNTs were homogenously dispersed and individually separated in the surface of fabric. Moreover, the structural studies showed that the crystalline region of the fabrics was not affected by NH{sub 2}-MWCNT and plasma treatment. The best microwave absorbing properties were obtained from the plasma treated fabric which was then coated with 10% NH{sub 2}-MWCNT in the presence of acrylic acid. It showed a minimum reflection loss of ∼−18.2 dB about 11 GHz. Proper attachments of NH{sub 2}-MWCNT on the PET fabric surface was explained in the suggested mechanism in which hydrogen bonding and amide linkage are responsible for the achievement of microwave shielding properties with high durability.

  20. Zinc oxide nanoparticle-coated films: fabrication, characterization, and antibacterial properties

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Yunhong, E-mail: y.jiang@leeds.ac.uk [University of Leeds, Institute of Particle Science and Engineering (United Kingdom); O’Neill, Alex J. [University of Leeds, School of Molecular and Cellular Biology (United Kingdom); Ding, Yulong [University of Leeds, Institute of Particle Science and Engineering (United Kingdom)

    2015-04-15

    In this article, novel antibacterial PVC-based films coated with ZnO nanoparticles (NPs) were fabricated, characterized, and studied for their antibacterial properties. It was shown that the ZnO NPs were coated on the surface of the PVC films uniformly and that the coating process did not affect the size and shape of the NPs on the surface of PVC films. Films coated with concentrations of either 0.2 or 0.075 g/L of ZnO NPs exhibited antibacterial activity against both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria, but exhibited no antifungal activity against Aspergillus flavus and Penicillium citrinum. Smaller particles (100 nm) exhibited more potent antibacterial activity than larger particles (1000 nm). All ZnO-coated films maintained antibacterial activity after 30 days in water.

  1. The effect of hydrogen on B4C coatings fabrication in inductively coupled plasma torch

    Directory of Open Access Journals (Sweden)

    Q. J. Guo

    2018-02-01

    Full Text Available Boron carbide (B4C coatings are prepared by an RF inductively coupled plasma (ICP torch with different amounts of hydrogen introduced into the sheath gas. The effects of the added hydrogen on the characteristics of the plasma are diagnosed by optical emission spectroscopy and high speed photography. The effects on the melting of B4C particles in the plasma are studied by scanning electron microscopy (SEM. The microstructure of the B4C coatings was determined with SEM imaging and x-ray diffraction analysis. The results show that adding hydrogen to the sheath gas leads to plasma contraction, which results in higher gas temperature of plasma. It also enhances B4C particles spheroidizing and improves the compactness of B4C coatings. Plasma processing does not change the main phase of boron carbide. The obtained results on B4C coatings on Cu substrates allows for improving the B4C coatings fabrication process.

  2. Coating of Silk Fabric Using PVA/Ciprofloxacin Hcl Nanofibers for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Somaye Baghersad

    2016-05-01

    Full Text Available In recent years, fabrication of polymeric antibacterial wound dressing has gained most attention in controlling wound infections. Silk is also a member of the broad family of protein-based polmers. The silk produced by the lepidopteran insect Bombyx mori is a highly accepted material due to its long history as a very valuable textile fiber. Recently, additional applications have been developed for silk, mainly in the field of biotechnology. Regarding its importance in wound healing, silk fabric was incorporated with ciprofloxacin, as an antibiotic, on its surface coated with electro-spun PVA/ciprofloxacin nanofibers. Before coating, degumming was carried out using autoclave technique and properties of the silk fabric, before and after degumming process, was investigated by SEM, FTIR, mechanical properties and moisture absorbance measurement. The results of all analyses showed a reduction in fibers diameter, mechanical strength and moisture absorption after degumming process. Electrospinning condition was optimized and diameter of the nanofibers, with and without drug, was measured before coating. The results showed that addition of the drug increased electrical conductivity of electrospinning solution and resulted in finer nanofibers. Antibacterial test was performed using "disk diffusion method" with Escherichia coli (EC and Staphylococcus aureus (SA bacteria to compare the antibacterial properties of degummed and non-degummed silk fabrics alone and coated with nanofibers. Measurement of bacterial inhibition zone diameter showed no antibacterial activity for degummed and non-degummed silk fabrics alone. However, the sample coated with PVA/ciprofloxacin showed antibacterial activity. The antibacterial property for SA in both cases was the same, but for EC, the antibacterial activity of degummed silk fabric was more than that of non-degummed material.

  3. Multilayer Optical Coating Fabrication By Ion Beam Sputter Deposition

    Science.gov (United States)

    Becker, Juergen; Scheuer, Volker

    1989-02-01

    Ion Beam Sputter Deposition (IBSD) was proven to be a useful technique for producing high performance optical coatings. However, compared to other deposition techniques, several problems remain to be solved, such as low deposition rates, small areas with homogeneous deposition rate and the problem of contamination. In the work described here, a cubic vacuum chamber has been equipped with a commercially available ion beam source, a triple stage target holder and a rotating substrate holder. The primary interest was to get a reasonable deposition rate over a sufficiently large area. Single layers of SiO2, Ta205 and TiO2 and multilayers of Si02/Ta205 were produced. Contaminants in the films were analyzed by various techniques mainly by Total-Reflection X-ray Fluorescence (TXRF). Optical properties of the coatings were investigated to study the influence of the contaminants on the performance of the optical coatings. The optical properties were characterized by the refractive index, the absorption coefficient and the scattering behaviour. Scattering losses were measured by means of Total Integrated Scattering (TIS) and Angle Resolved Scattering (ARS). The damage threshold against high-power laser pulses of 1.06 pm was determined.

  4. Development of damage-resistant sputtered-oxide optical coatings for use at 248 NM

    International Nuclear Information System (INIS)

    Pawlewicz, W.T.; Martin, P.M.; Hays, D.D.; Mann, I.B.

    1981-10-01

    This report summarizes the results of a six-month effort to develop damage-resistant Kr*F laser mirrors by using and refining reactive sputter deposition techniques for the fabricaton of multilayer oxide optical coatings. Mirror performance goals included a reflectivity of 99% at 248 nm and a laser damage threshold of 5 J/cm 2 for 20 ns pulses. Oxide multilayer coating combinations selected for development were SiO 2 /Al 2 O 3 , SiO 2 /HfO 2 and SiO 2 /Y 2 O 3 . Selection was based on review and compilation of the optical properties of oxide materials reported in the recent literature. Twenty-eight coatings of selected designs were fabricated on LLNL substrates for laser damage testing by LLNL. Forty other coatings were fabricated on PNL substrates for optical, microstructural and topographical characterization by PNL aimed at optimization of their performance. Specimens for damage testing consisted of single layers of Al 2 O 3 , HfO 2 and Y 2 O 3 in thicknesses of lambda/2, 3lambda/2 and 2lambda at 248 nm plus high reflectors of the design LL (HL)/sup m/ HLL

  5. Development of damage resistant sputtered oxide optical coatings for use at 248 NM

    Energy Technology Data Exchange (ETDEWEB)

    Pawlewicz, W.T.; Martin, P.M.; Hays, D.D.; Mann, I.B.

    1981-10-01

    This report summarizes the results of a six-month effort to develop damage-resistant Kr*F laser mirrors by using and refining reactive sputter deposition techniques for the fabricaton of multilayer oxide optical coatings. Mirror performance goals included a reflectivity of 99% at 248 nm and a laser damage threshold of 5 J/cm/sup 2/ for 20 ns pulses. Oxide multilayer coating combinations selected for development were SiO/sub 2//Al/sub 2/O/sub 3/, SiO/sub 2//HfO/sub 2/ and SiO/sub 2//Y/sub 2/O/sub 3/. Selection was based on review and compilation of the optical properties of oxide materials reported in the recent literature. Twenty-eight coatings of selected designs were fabricated on LLNL substrates for laser damage testing by LLNL. Forty other coatings were fabricated on PNL substrates for optical, microstructural and topographical characterization by PNL aimed at optimization of their performance. Specimens for damage testing consisted of single layers of Al/sub 2/O/sub 3/, HfO/sub 2/ and Y/sub 2/O/sub 3/ in thicknesses of lambda/2, 3lambda/2 and 2lambda at 248 nm plus high reflectors of the design LL (HL)/sup m/ HLL.

  6. Improvement of Strength and Oxidation Resistance for SiC/graphite Composites by SiC coating

    Science.gov (United States)

    Yang, Wanli; Shi, Zhongqi; Li, Hongwei; Li, Zhen; Jin, Zhihao; Qiao, Guanjun

    2011-03-01

    SiC/graphite composites with exelent machinable properties and thermal shock behaviour were successfully fabricated by pressureless sintering at 1700°C in nitrogen atmosphere. A dipping infiltration process was applied to improve the strength and oxidation resistance of the composites. Dense SiC coating was covered on the composites' surface by heat-treating at 1400°C in nitrogen atmosphere with dipping infiltration of silica sol and phenolic resin solutions. The flexural strength of the SiC coated composites were improved from 60 MPa to 140 MPa obviously, and the weight loss of the SiC coated composites was reduced more than 20 % comparing with the uncoated composites by oxidation resistance testing at 1000 °C for 24 h in air. SEM micrographs shows that SiC coating was surrounded the surface of pores and XRD pattern revealed that the new layer was SiC.

  7. Fabrication, characterization, and biological assessment of multilayer laminin γ2 DNA coatings on titanium surfaces

    Science.gov (United States)

    Yang, Guoli; Zhang, Jing; Dong, Wenjing; Liu, Li; Shi, Jue; Wang, Huiming

    2016-01-01

    The purpose of this work was to fabricate a multilayer laminin γ2 DNA coating on a titanium surface and evaluate its biological properties. A multilayer laminin γ2 DNA coating was fabricated on titanium using a layer-by-layer assembly technique. The rate of coating degradation was evaluated by detecting the amount of cDNA remaining. Surface analysis using X-ray photoelectron spectroscopy, atomic force microscopy, and surface contact angle measurements revealed the multilayer structure to consist of cationic lipid and confirmed that a laminin γ2 DNA layer could be fabricated on titanium via the layer-by-layer assembly process. The transfection efficiency was highest for five layers in the multilayer structure. HEK293 cells cultured on the multilayer films displayed significantly higher adhesion activity than the control group. The expression of laminin γ2 and the co-localization of integrin β4 and plectin were more obvious in HN4 cells cultured on the multilayer laminin γ2 DNA coating, while weak immunoreactivities were observed in the control group. We concluded that the DNA-loaded multilayer provided a surface with good biocompatibility and that the multilayer laminin γ2 DNA coating might be effective in improving cell adhesion and the formation of hemidesmosomes on titanium surfaces. PMID:26996815

  8. Coatings for directional eutectics. [for corrosion and oxidation resistance

    Science.gov (United States)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  9. Chromate-free corrosion resistant conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Univ. of Virginia, Charlottesville, VA (United States). Dept. of Materials Science

    1995-03-01

    Inorganic polycrystalline hydrotalcite, Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO{sub 3}){sub 3}, KMnO{sub 4} and Na{sub 2}MoO{sub 4}. Results from these studies are also reported.

  10. Microstructure and abrasion resistance of plasma sprayed titania coatings

    Science.gov (United States)

    Ctibor, P.; Neufuss, K.; Chraska, P.

    2006-12-01

    Agglomerated titania nanopowder and a “classical” titania were sprayed by the high throughput water-stabilized plasma (WSP) and thoroughly compared. Optical microscopy with image analysis as well as mercury intrusion porosimetry were used for quantification of porosity. Results indicate that the “nano” coatings in general exhibit finer pores than coatings of the “conventional” micron-sized powders. Mechanical properties such as Vickers microhardness and slurry abrasion response were measured and linked to the structural investigation. Impact of the variation in the slurry composition on wear resistance of tested coatings and on character of the wear damage is discussed. The overall results, however, suggest that the “nano” coatings properties are better only for carefully selected sets of spraying parameters, which seem to have a very important impact.

  11. Fabrication of slender elastic shells by the coating of curved surfaces

    Science.gov (United States)

    Lee, A.; Brun, P.-T.; Marthelot, J.; Balestra, G.; Gallaire, F.; Reis, P. M.

    2016-04-01

    Various manufacturing techniques exist to produce double-curvature shells, including injection, rotational and blow molding, as well as dip coating. However, these industrial processes are typically geared for mass production and are not directly applicable to laboratory research settings, where adaptable, inexpensive and predictable prototyping tools are desirable. Here, we study the rapid fabrication of hemispherical elastic shells by coating a curved surface with a polymer solution that yields a nearly uniform shell, upon polymerization of the resulting thin film. We experimentally characterize how the curing of the polymer affects its drainage dynamics and eventually selects the shell thickness. The coating process is then rationalized through a theoretical analysis that predicts the final thickness, in quantitative agreement with experiments and numerical simulations of the lubrication flow field. This robust fabrication framework should be invaluable for future studies on the mechanics of thin elastic shells and their intrinsic geometric nonlinearities.

  12. Electrodeposition fabrication of Co-based superhydrophobic powder coatings in non-aqueous electrolyte

    Science.gov (United States)

    Chen, Zhi; Hao, Limei; Duan, Mengmeng; Chen, Changle

    2013-05-01

    A rapid, facile, one-step process was developed to fabricate Co-based superhydrophobic powder coatings on the stainless steel surfaces with a nonaqueous electrolyte by the electrodeposition method. The structure and composition of the superhydrophobic surfaces were characterized by means of scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and contact angle measurement. The results show that the special hierarchical structures along with the low surface energy lead to the high superhydrophobicity of the substrate surface. The shortest process of constructing the superhydrophobic surface is only 30 seconds, the high contact angle is greater than 160°, and the rolling angle is less than 2°. The method can be used to fabricate the superhydrophobic powder coatings at any conductive cathodic surface, and the as-prepared superhydrophobic powder coatings have advantages of transferability, repairability, and durability. It is expected that this facile method will accelerate the large-scale production of superhydrophobic material.

  13. Fabrication and Microstructure of Hydroxyapatite Coatings on Zirconia by Room Temperature Spray Process.

    Science.gov (United States)

    Seo, Dong Seok; Chae, Hak Cheol; Lee, Jong Kook

    2015-08-01

    Hydroxyapatite coatings were fabricated on zirconia substrates by a room temperature spray process and were investigated with regards to their microstructure, composition and dissolution in water. An initial hydroxyapatite powder was prepared by heat treatment of bovine-bone derived powder at 1100 °C for 2 h, while dense zirconia substrates were fabricated by pressing 3Y-TZP powder and sintering it at 1350 °C for 2 h. Room temperature spray coating was performed using a slit nozzle in a low pressure-chamber with a controlled coating time. The phase composition of the resultant hydroxyapatite coatings was similar to that of the starting powder, however, the grain size of the hydroxyapatite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. All areas of the coating had a similar morphology, consisting of reticulated structure with a high surface roughness. The hydroxyapatite coating layer exhibited biostability in a stimulated body fluid, with no severe dissolution being observed during in vitro experimentation.

  14. Abrasion resistance of alloy coatings deposited by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Lescoffit, A.-E.; Teboul, B.; Neufuss, Karel; Voleník, Karel

    2009-01-01

    Roč. 54, č. 2 (2009), s. 113-126 ISSN 0001-7043 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * alloy coatings * slurry abrasion * hardness and microhardness Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  15. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Administrator

    trochemical corrosion resistance were carried out in the 5% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the ground of these research, the possibility of deposition of Zn–. Ni coatings contained 24–26% at. Ni was exhibited. It was stated, that surface morphology, chemical ...

  16. Recent Progress in Fabrication and Applications of Superhydrophobic Coating on Cellulose-Based Substrates

    Science.gov (United States)

    Liu, Hui; Gao, Shou-Wei; Cai, Jing-Sheng; He, Cheng-Lin; Mao, Jia-Jun; Zhu, Tian-Xue; Chen, Zhong; Huang, Jian-Ying; Meng, Kai; Zhang, Ke-Qin; Al-Deyab, Salem S.; Lai, Yue-Kun

    2016-01-01

    Multifuntional fabrics with special wettability have attracted a lot of interest in both fundamental research and industry applications over the last two decades. In this review, recent progress of various kinds of approaches and strategies to construct super-antiwetting coating on cellulose-based substrates (fabrics and paper) has been discussed in detail. We focus on the significant applications related to artificial superhydrophobic fabrics with special wettability and controllable adhesion, e.g., oil-water separation, self-cleaning, asymmetric/anisotropic wetting for microfluidic manipulation, air/liquid directional gating, and micro-template for patterning. In addition to the anti-wetting properties and promising applications, particular attention is paid to coating durability and other incorporated functionalities, e.g., air permeability, UV-shielding, photocatalytic self-cleaning, self-healing and patterned antiwetting properties. Finally, the existing difficulties and future prospects of this traditional and developing field are briefly proposed and discussed. PMID:28773253

  17. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  18. Electrical Properties of PPy-Coated Conductive Fabrics for Human Joint Motion Monitoring

    Directory of Open Access Journals (Sweden)

    Jiyong Hu

    2016-03-01

    Full Text Available Body motion signals indicate several pathological features of the human body, and a wearable human motion monitoring system can respond to human joint motion signal in real time, thereby enabling the prevention and treatment of some diseases. Because conductive fabrics can be well integrated with the garment, they are ideal as a sensing element of wearable human motion monitoring systems. This study prepared polypyrrole conductive fabric by in situ polymerization, and the anisotropic property of the conductive fabric resistance, resistance–strain relationship, and the relationship between resistance and the human knee and elbow movements are discussed preliminarily.

  19. Robust Slippery Coating with Superior Corrosion Resistance and Anti-Icing Performance for AZ31B Mg Alloy Protection.

    Science.gov (United States)

    Zhang, Jialei; Gu, Changdong; Tu, Jiangping

    2017-03-29

    Biomimetic slippery liquid-infused porous surfaces (SLIPSs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and susceptibility to frosting. Herein, we fabricated a double-layered SLIPS coating on the AZ31 Mg alloy for corrosion protection and anti-icing application. The porous top layer was infused by lubricant, and the compact underlayer was utilized as a corrosion barrier. The water-repellent SLIPS coating exhibits a small sliding angle and durable corrosion resistance compared with the SHS coating. Moreover, the SLIPS coating delivers durable anti-icing performance for the Mg alloy substrate, which is obviously superior to the SHS coating. Multiple barriers in the SLIPS coating, including the infused water-repellent lubricant, the self-assembled monolayers coated porous top layer, and the compact layered double hydroxide-carbonate composite underlayer, are suggested as being responsible for the enhanced corrosion resistance and anti-icing performance. The robust double-layered SLIPS coating should be of great importance to expanding the potential applications of light metals and their alloys.

  20. A multilayer approach to fabricate bioactive glass coatings on Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-Vega, J.M.; Saiz, E.; Tomsia, A.P.; Marshall, G.W.; Marshall, S.J.

    1998-12-01

    Glasses in the system Si-Ca-Na-Mg-P-K-O with thermal expansion coefficients close to that of Ti6Al4V were used to coat the titanium alloy by a simple enameling technique. Firings were done in air at temperatures between 800 and 840 C and times up to 1 minute. Graded compositions were obtained by firing multilayered glass coatings. Hydroxyapatite (HA) particles were mixed with the glass powder and the mixture was placed on the outer surface of the coatings to render them more bioactive. Coatings with excellent adhesion to the substrate and able to form apatite when immersed in a simulated body fluid (SBF) can be fabricated by this methodology.

  1. Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

    Science.gov (United States)

    Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

    2014-08-01

    This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

  2. Fouling-resistant polymer brush coatings

    KAUST Repository

    Thérien-Aubin, Héloïse

    2011-11-01

    A major problem to be addressed with thin composite films used in processes such as coatings or water purification is the biofouling of the surface. To address this problem in a model system, functionalized polyaramide membranes containing an atom transfer radical polymerization (ATRP) initiator were synthesized as a versatile approach to easily modify the surface properties of the polyaramide. Poly(methacrylic acid) brushes were grown using surface initiated ATRP followed by the functionalization of the poly(methacrylic acid) brushes with different side-chains chosen to reduce adhesion between the membrane and foulant. The relation between membrane fouling and the physicochemical properties of the surface was investigated in detail. © 2011 Elsevier Ltd. All rights reserved.

  3. Tribological Behavior of IN718 Superalloy Coating Fabricated by Laser Additive Manufacturing

    Science.gov (United States)

    Zhang, Yaocheng; Pan, Qiyong; Yang, Li; Li, Ruifeng; Dai, Jun

    2017-12-01

    The tribological behavior of laser manufactured IN718 superalloy coating are investigated with different applied loads, sliding speeds and lubricating mediums. The wear resistance of laser manufactured IN718 coating is increased by heat treatment due to higher microhardness and homogeneous brittle phase distribution. The principal factors for the wear rate are applied load and lubricating medium. The worn surface of laser manufactured IN718 coating consists of the grooves, crack, wear debris and material delamination generated by the fatigue wear associated with adhesive wear and abrasive wear. The friction coefficients are influenced by the tribological noise decrescence by the tribo-oxidant and the liquid lubricant. The real contact temperature between coating sample and frictional counterpart is higher than the solid-solution temperature of IN718 superalloy, and the effect of surface contact temperature on the orientational microstructure and wear resistance for dry friction and wet friction process is indistinct.

  4. Self-cleaning and self-sanitizing coatings on plastic fabrics: design, manufacture and performance.

    Science.gov (United States)

    Barletta, M; Vesco, S; Tagliaferri, V

    2014-08-01

    Self-cleaning and self-sanitizing coatings are of utmost interest in several manufacturing domains. In particular, fabrics and textile materials are often pre-treated by impregnation or incorporation with antimicrobial pesticides for protection purposes against bacteria and fungi that are pathogenic for man or other animals. In this respect, the present investigation deals with the design and manufacture of self-cleaning and self-sanitizing coatings on plastic fabrics. The functionalization of the coatings was yield by incorporating active inorganic matter alone (i.e., photo-catalytic TiO2 anatase and Ag(+) ions) inside an organic inorganic hybrid binder. The achieved formulations were deposited on coextruded polyvinylchloride-polyester fabrics by air-mix spraying and left to dry at ambient temperature. The performance of the resulting coatings were characterized for their self-cleaning and self-sanitizing ability according to standardized testing procedure and/or applicable international regulations. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Energy Technology Data Exchange (ETDEWEB)

    Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  6. Corrosion Resistance of Copper Coatings Deposited by Cold Spraying

    Science.gov (United States)

    Winnicki, M.; Baszczuk, A.; Jasiorski, M.; Małachowska, A.

    2017-12-01

    In the article, a study of corrosion resistance of copper and copper-based cermet (Cu+Al2O3 and Cu+SiC) coatings deposited onto aluminum alloy substrate using the low-pressure cold spraying method is presented. The samples were subjected to two different corrosion tests at room temperature: (1) Kesternich test and (2) a cyclic salt spray test. The selected tests were allowed to simulate service conditions typical for urban, industrial and marine environment. Examination of corroded samples included analysis changes on the coating surface and in the microstructure. The physicochemical tests were carried out using x-ray diffraction to define corrosion products. Moreover, microhardness and electrical conductivity measurements were conducted to estimate mechanical and physical properties of the coatings after corrosion tests. XRD analysis clearly showed that regardless of corrosion conditions, for all samples cuprite (Cu2O) was the main product. However, in the case of Cu+Al2O3 cermet coating, chlorine- and sulfate-containing phases such as Cu2Cl(OH)3 (paracetamite) and Cu3(SO4)(OH)4 (antlerite) were also recorded. This observation gives better understanding of the lowest microstructure changes observed for Cu+Al2O3 coating after the corrosion tests. This is also a justification for the lowest decrease in electrical conductivity registered after the corrosion tests for this coating.

  7. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Science.gov (United States)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-07-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  8. Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties

    Directory of Open Access Journals (Sweden)

    Nasser Al-Aqeeli

    2015-01-01

    Full Text Available Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR—a granulated material derived from scrap tires—and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition that offers the highest level of erosion protection. Images from a scanning electron microscope (SEM reveal that CR is homogenously dispersed in the coating, especially when fine particles are used. As the concentration of CR increases, the hardness of the coating decreases as a result of the elastic properties of CR. More importantly, the erosion rate of the coating decreases due to increased ductility. Following Potentiodynamic tests, the utilization of these coatings proved to be beneficial as they showed good protection against aqueous corrosion when tested in 0.5 M NaCl solution. Our newly developed coatings offer an incentive to recycling CR and open up a safe and sustainable route to the disposal of scrap tires.

  9. Surface characteristics of coated polyester fabric with reduced graphene oxide and polypyrrole

    Energy Technology Data Exchange (ETDEWEB)

    Berendjchi, Amirhosein [Department of Textile Engineering, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Khajavi, Ramin, E-mail: khajavi@azad.ac.ir [Nano Technology Research Center, South Tehran Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Yousefi, Ali Akbar [Faculty of Polymer Processing, Iran Polymer and Petrochemical Institute, Tehran (Iran, Islamic Republic of); Yazdanshenas, Mohammad Esmail [Department of Textile Engineering, Yazd Branch, Islamic Azad University, Yazd (Iran, Islamic Republic of)

    2016-03-30

    Graphical abstract: - Highlights: • PET in form of film or membrane is hydrophobic and its wetting behavior follows the Wenzel wetting theory. In the form of textile materials it shows hydrophilicity. • rGO coated PET fabric shows hydrophobicity and its wetting behavior places between Wenzel and Cassie–Baxter models. • PET coated fabric by PPy shows superhydrophobicity and its wetting behavior is consistence with Cassie–Baxter model. • Due to oxidation of the rGO during in situ synthesis of PPy the rGO–PPy coated PET shows hydrophilicity. - Abstract: In this study, the influence of coating polyethylene terephthalate (PET) fabric with reduced graphene oxide (rGO) and polypyrrole (PPy), individually or in combination (rGO–PPy), on surface chemistry and roughness (focusing on wetting behavior), were analyzed systematically. Characterization was carried out by observing the topography (atomic force microscopy – AFM) and stating surface analysis (X-ray photoelectron spectroscopy – XPS), contact angles (goniometry), water shedding angles, and surface energy values of the samples. The results showed that the contact angles of pristine (uncoated), GO and rGO–PPy coated samples were 0°, while it was 92°, 123° and 151° for hot pressed (2nd pristine sample), rGO and PPy samples, respectively. A zero contact angle for PET sample was due to its wicking ability. Results were interpreted with Young, Wenzel and Cassie Baxter equations. It was found that PPy coated samples were consistent with Cassie–Baxter equation, while rGO placed between Wenzel and Cassie–Baxter wetting models.

  10. Fabrication of four-point biped robot foot module based on contact-resistance force sensor and its evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Hyun Joon; Kim, Jong Ho; Kim, Dong Ki [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of); Kwon, Young Ha [Kyung Hee University, Yongin (Korea, Republic of)

    2011-02-15

    This paper presents the design of robot foot module of four-point biped walking robot and its fabrication. The foot module has four sensor units based on contact-resistance force sensor. The thin-film-type force sensor is fabricated by coating resistive ink on thin polyimide film using silk screening technique. The simple structure is devised and fabricated to assemble the thin force sensor rigidly. The unit force sensor module is evaluated by the calibration setup to obtain the characteristics of repeatability and hysteresis. The sensor module presents hysteresis error of about 5% and repeatability error of about 0.37%. The calculated zero moment point (ZMP) of the foot module is also compared with the measured position using static load of 50 N. The maximum location error of ZMP is less than 10%. The robot foot module shows the possibility of applying it to humanoid walking.

  11. Fabrication of four-point biped robot foot module based on contact-resistance force sensor and its evaluation

    International Nuclear Information System (INIS)

    Kwon, Hyun Joon; Kim, Jong Ho; Kim, Dong Ki; Kwon, Young Ha

    2011-01-01

    This paper presents the design of robot foot module of four-point biped walking robot and its fabrication. The foot module has four sensor units based on contact-resistance force sensor. The thin-film-type force sensor is fabricated by coating resistive ink on thin polyimide film using silk screening technique. The simple structure is devised and fabricated to assemble the thin force sensor rigidly. The unit force sensor module is evaluated by the calibration setup to obtain the characteristics of repeatability and hysteresis. The sensor module presents hysteresis error of about 5% and repeatability error of about 0.37%. The calculated zero moment point (ZMP) of the foot module is also compared with the measured position using static load of 50 N. The maximum location error of ZMP is less than 10%. The robot foot module shows the possibility of applying it to humanoid walking

  12. Fabrication of large area flexible nanoplasmonic templates with flow coating

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Qian; Devetter, Brent M.; Roosendaal, Timothy; LaBerge, Max; Bernacki, Bruce E.; Alvine, Kyle J.

    2017-07-01

    We describe the development of a custom-built two-axis flow coater for the deposition of polymeric nanosphere monolayers used in the fabrication of large area nanoplasmonic films. The technique described here has the capability of depositing large areas (up to 7” x 10”) of self-assembled monolayers of polymeric nanospheres onto polyethylene terephthalate (PET) films. Here, three sets of film consisting of different diameter (ranging from 100 to 300 nm) polymeric nanospheres were used to demonstrate the capabilities of this instrument. To improve the surface wettability of the PET substrates during wet-deposition we enhanced the wettability by using a forced air blown-arc plasma treatment system. Both the local microstructure, as confirmed by scanning electron microscopy, describing monolayer and multilayer coverage, and the overall macroscopic uniformity of the resultant nanostructured film were optimized by controlling the relative stage to blade speed and nanosphere concentration. As this is a scalable technique, large area films such as the ones described here, have a variety of crucial emerging applications in areas such as energy, catalysis, and chemical sensing.

  13. Enhanced photocatalytic activity of Bi2WO6/TiO2 composite coated polyester fabric under visible light irradiation

    Science.gov (United States)

    Du, Zoufei; Cheng, Cheng; Tan, Lin; Lan, Jianwu; Jiang, Shouxiang; Zhao, Ludan; Guo, Ronghui

    2018-03-01

    In this study, a visible-light-driven photocatalyst Bi2WO6/TiO2 composite was reported using one-step hydrothermal method and then coated on the polyester fabric. The samples were systematically characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) surface area, UV-vis diffuse reflection spectroscopy and photoluminescence spectroscopy (PL). The photocatalytic activity of Bi2WO6/TiO2 coated polyester fabric was evaluated by degradation of Rhodamine B (RhB) and Methylene blue (MB) under visible light irradiation. The self-cleaning property of the fabrics was assessed through removing red wine stain. The results reveal that the Bi2WO6/TiO2 composites with irregular shape are coated on the polyester fabric successfully. The UV-vis absorption spectra show a broad absorption band in the visible region, which extends the scope of absorption spectrum and helps to improve the photocatalytic degradation efficiency. Photocatalytic activities of the Bi2WO6/TiO2 composite polyester fabric are associated with the content of TiO2. Bi2WO6/15%TiO2 coated polyester fabric exhibits the degradation efficiency for RhB and MB up to 98% and 95.1%, respectively, which is much higher than that of pure Bi2WO6 and TiO2 coated polyester fabric. Moreover, Bi2WO6/15%TiO2 coated polyester fabric shows good cycle stability toward continuous three cycles of photocatalytic experiment for dyes degradation. In addition, the Bi2WO6/TiO2 coated polyester fabric shows good self-cleaning property. This work could be extended to design of other composite photocatalyst coating on the fabric for enhancing activity by coupling suitable wide and narrow band-gap semiconductors.

  14. Tropical Weather Resistant Galvanized Steel Coated and Uncoated

    Directory of Open Access Journals (Sweden)

    Suárez-Corrales Xenia Isbel

    2014-01-01

    Full Text Available The corrosion behavior of coated and uncoated galvanized steel products is determined by exposing them to accelerated and natural climatic test. Accelerated tests were carried out in climatic chambers and natural atmospheric test in a marine-coastal station (Cojimar. The influence of tropical humid climate on these products is determined. Adhesion is an important property for a good performance, from the decorative point of view or as an additional protection. The evaluation indicates that 95% of the galvanized steel products show a good corrosion resistance; although 71% of coated galvanized products and 100% of painted galvanized products do not cover the requirements with respect to the mechanical and corrosion protection aspects. For a good efficiency and economic performance of metal mechanical industry, a correct surface treatment and coating application is required. A key point is to increase the quality by improving a better corrosion protective performance respecting uncoated galvanized steel.

  15. Effect of CeO₂ on Microstructure and Wear Resistance of TiC Bioinert Coatings on Ti6Al4V Alloy by Laser Cladding.

    Science.gov (United States)

    Chen, Tao; Liu, Defu; Wu, Fan; Wang, Haojun

    2017-12-31

    To solve the lack of wear resistance of titanium alloys for use in biological applications, various prepared coatings on titanium alloys are often used as wear-resistant materials. In this paper, TiC bioinert coatings were fabricated on Ti6Al4V by laser cladding using mixed TiC and ZrO₂ powders as the basic pre-placed materials. A certain amount of CeO₂ powder was also added to the pre-placed powders to further improve the properties of the TiC coatings. The effects of CeO₂ additive on the phase constituents, microstructures and wear resistance of the TiC coatings were researched in detail. Although the effect of CeO₂ on the phase constituents of the coatings was slight, it had a significant effect on the microstructure and wear resistance of the coatings. The crystalline grains in the TiC coatings, observed by a scanning electron microscope (SEM), were refined due to the effect of the CeO₂. With the increase of CeO₂ additive content in the pre-placed powders, finer and more compact dendrites led to improvement of the micro-hardness and wear resistance of the TiC coatings. Also, 5 wt % content of CeO₂ additive in the pre-placed powders was the best choice for improving the wear properties of the TiC coatings.

  16. 1024x1024 resistive emitter array design and fabrication status

    Science.gov (United States)

    Bryant, Paul T.; Oleson, Jim; McHugh, Stephen W.; Beuville, Eric; Schlesselmann, John D.; Woolaway, James T.; Barskey, Steve; Solomon, Steven L.; Joyner, Thomas W.

    2002-07-01

    Santa Barbara Infrared (SBIR) is producing a high performance 1,024 x 1,024 Large Format Resistive emitter Array (LFRA) for use in the next generation of IR Scene Projectors (IRSPs). LFRA requirements were developed through close cooperation with the Tri-Service IR Scene Projector working group, and through detailed trade studies sponsored by the OSD Central T&E Investment Program (CTEIP) and a Phase I US Navy Small Business Innovative Research (SBIR) contract. The CMOS Read-In Integrated Circuit (RIIC) is being designed by SBIR and Indigo Systems under a Small Business Innovative Research (SBIR) contract. Performance and features include 750 K MWIR maximum apparent temperature, 5 ms radiance rise time, 200 Hz full frame update, and 400 Hz window mode operation. Ten 8-inch CMOS wafers will be fabricated and characterized in mid-2002, followed by emitter fabrication in late 2002. This paper discusses array performance, requirements flow-down, array design, fabrication of 2 X 2-inch CMOS devices, and plans for subsequent RIIC wafer test and emitter pixel fabrication.

  17. Fabrication of Polymeric Coatings with Controlled Microtopographies Using an Electrospraying Technique.

    Directory of Open Access Journals (Sweden)

    Qiongyu Guo

    Full Text Available Surface topography of medical implants provides an important biophysical cue on guiding cellular functions at the cell-implant interface. However, few techniques are available to produce polymeric coatings with controlled microtopographies onto surgical implants, especially onto implant devices of small dimension and with complex structures such as drug-eluting stents. Therefore, the main objective of this study was to develop a new strategy to fabricate polymeric coatings using an electrospraying technique based on the uniqueness of this technique in that it can be used to produce a mist of charged droplets with a precise control of their shape and dimension. We hypothesized that this technique would allow facile manipulation of coating morphology by controlling the shape and dimension of electrosprayed droplets. More specifically, we employed the electrospraying technique to coat a layer of biodegradable polyurethane with tailored microtopographies onto commercial coronary stents. The topography of such stent coatings was modulated by controlling the ratio of round to stretched droplets or the ratio of round to crumped droplets under high electric field before deposition. The shape of electrosprayed droplets was governed by the stability of these charged droplets right after ejection or during their flight in the air. Using the electrospraying technique, we achieved conformal polymeric coatings with tailored microtopographies onto conductive surgical implants. The approach offers potential for controlling the surface topography of surgical implant devices to modulate their integration with surrounding tissues.

  18. Highly transparent and durable superhydrophobic hybrid nanoporous coatings fabricated from polysiloxane.

    Science.gov (United States)

    Wang, Ding; Zhang, Zongbo; Li, Yongming; Xu, Caihong

    2014-07-09

    Highly transparent and durable superhydrophobic hybrid nanoporous coatings with different surface roughnesses were fabricated via a simple solidification-induced phase-separation method using a liquid polysiloxane (PSO) containing SiH and SiCH═CH2 groups as precursors and methyl-terminated poly(dimethylsiloxane)s (PDMS) as porogens. Owing to the existence of SiCHn units, the hybrid material is intrinsically hydrophobic without modification with expensive fluorinated reagents. The roughness of the coating can be easily controlled at the nanometer scale by changing the viscosity of PDMS to achieve both superhydrophobicity and high transparency. The influence of surface roughness on the transparency and hydrophobicity of the coatings was investigated. The enhancement from hydrophobic to superhydrophobic with increasing surface roughness can be explained by the transition from the Wenzel state to the Cassie state. The optimum performance coating has an average transmittance higher than 85% in the visible-light range (400-780 nm), a water contact angle of 155°, and a slide angle lower than 1°. The coatings also exhibit good thermal and mechanical stability and durable superhydrophobicity, which paves the way for real applications of highly transparent superhydrophobic coatings.

  19. (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings fabricated via PIIID for the medical application of NiTi shape memory alloy.

    Science.gov (United States)

    Sun, Tao; Wang, Lang-Ping; Wang, Min

    2011-02-01

    In this investigation, the plasma immersion ion implantation and deposition (PIIID) technique was used to fabricate (Ti, O)/Ti or (Ti, O, N)/Ti coatings on a NiTi shape memory alloy (SMA, 50.8 at.% Ni) to improve its corrosion, wear resistance, and bioactivity. After coating fabrication, the structure and properties of composite coatings were studied, and the coated and uncoated NiTi SMA samples were compared with each other. Scanning electron microscopic (SEM) examination of coating surfaces and cross-sections showed that (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings were dense and uniform, having thickness values of 1.16 ± 0.08 μm and 0.95 ± 0.06 μm, respectively. X-ray diffraction (XRD) results revealed that there were no diffraction peaks corresponding to TiO(2) or TiN for (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings, suggesting that after the PIIID treatment, TiO(2) and TiN were amorphous or nanosized in the coatings. Energy dispersive X-ray (EDX) analysis indicated that the interface between the coating and NiTi SMA substrate was gradual rather than sharp. In addition, EDX elemental mapping of coating cross-sections showed that Ni was depleted from the surface. Differential scanning calorimetry (DSC) curves revealed that the shape memory ability of NiTi SMA was not degraded by the PIIID treatment. The width of wear tracks on (Ti, O, N)/Ti coated NiTi SMA samples was reduced 6.5-fold, in comparison with that on uncoated samples. The corrosion potential (E(corr) ) was improved from -466.20 ± 37.82 mV for uncoated samples to 125.50 ± 21.49 mV and -185.40 ± 37.05 mV for (Ti, O)/Ti coated and (Ti, O, N)/Ti coated samples, respectively. Both types of coatings facilitated bone-like apatite formation on the surface of NiTi SMA in simulated body fluid (SBF), indicating their in vitro bioactivity. Copyright © 2010 Wiley Periodicals, Inc.

  20. Design and Fabrication of Interdigital Nanocapacitors Coated with HfO2

    Directory of Open Access Journals (Sweden)

    Gabriel González

    2015-01-01

    Full Text Available In this article nickel interdigital capacitors were fabricated on top of silicon substrates. The capacitance of the interdigital capacitor was optimized by coating the electrodes with a 60 nm layer of HfO2. An analytical solution of the capacitance was compared to electromagnetic simulations using COMSOL and with experimental measurements. Results show that modeling interdigital capacitors using Finite Element Method software such as COMSOL is effective in the design and electrical characterization of these transducers.

  1. Fabrication of black-gold coatings by glancing angle deposition with sputtering

    Directory of Open Access Journals (Sweden)

    Alan Vitrey

    2017-02-01

    Full Text Available The fabrication of black-gold coatings using sputtering is reported here. Glancing angle deposition with a rotating substrate is needed to obtain vertical nanostructures. Enhanced light absorption is obtained in the samples prepared in the ballistic regime with high tilt angles. Under these conditions the diameter distribution of the nanostructures is centered at about 60 nm and the standard deviation is large enough to obtain black-metal behavior in the visible range.

  2. Characterization of Tape Adhesion to Chemical Agent Resistant Coatings

    Science.gov (United States)

    2015-01-01

    Performance criterion for tape adhesion has been set by the CARC Commodity Manager at 80 inch ounce-force using IAW ASTM D 3330, Peel Adhesion of Pressure ...D3330M-04(2010). “Standard Test Method for Peel Adhesion of Pressure -Sensitive Tape ”. Aunnu. Book ASTM Stand. 2010. 14 Wave Matrix. Computer...ARL-RP-0517 ● JAN 2015 US Army Research Laboratory Characterization of Tape Adhesion to Chemical Agent Resistant Coatings by

  3. Radiation resistant polymers and coatings for nuclear fuel reprocessing plants

    International Nuclear Information System (INIS)

    Kamachi Mudali, U.; Mallika, C.; Lawrence, Falix

    2014-01-01

    Polymer based materials are extensively used in the nuclear industry for the reprocessing of spent fuels in highly radioactive and corrosive environment. Hence, these polymer materials are susceptible to damage by ionizing radiation, resulting in the degradation in properties. Polymers containing aromatic molecules generally possess higher resistance to radiation degradation than the aliphatic polymers. For improving the radiation resistance of polymers various methods are reported in the literature. Among the aromatic polymers, polyetheretherketone (PEEK) has the radiation tolerance up to 10 Mega Grey (MGy). To explore the possibility of enhancing the radiation resistance of PEEK, a study was initiated to develop PEEK - ceramic composites and evaluate the effect of radiation on the properties of the composites. PEEK and PEEK - alumina (micron size) composites were irradiated in a gamma chamber using 60 Co source and the degradation in mechanical, structural, electrical and thermal properties, gel fraction, coefficient of friction and morphology were investigated. The degradation in the mechanical properties owing to radiation could be reduced by adding alumina filler to PEEK. Nano alumina filler was observed to be more effective in suppressing the damage caused by radiation on the polymer, when compared to micron alumina filler. For the protection of aluminium components in the manipulators and the rotors and stators of the motors of the centrifugal extractors employed in the plant from the attack by nitric acid vapour, PEEK coating based on liquid dispersion was developed, which has resistance to radiation, chemicals and wear. The effect of radiation and chemical vapour on the properties of the PEEK coating was estimated. The performance of the coating in the plant was evaluated and the coating was found to give adequate protection to the motors of centrifugal extractors against corrosion. (author)

  4. One-step electrochemical fabrication of bilayered MgO/polymer coating on magnesium alloy

    Science.gov (United States)

    Liang, Jun; Zhang, Ren-Hui; Peng, Zhen-Jun; Liu, Bai-Xing

    2014-09-01

    This research demonstrates a novel one-step electrochemical method to fabricate thick bilayer coatings on magnesium alloy in acid phosphate electrolyte containing aniline monomer and styrene-acrylic emulsion (SAE) with pulsed DC voltage. The morphologies, XRD and FTIR results show that the bilayer coating consists of an inner oxide layer and an outer polyaniline (PANI)/SAE composite layer. It is believed that the bilayered structure achieved results from a hybrid process combining electropolymerization (EPM) of aniline, electrophoretic deposition (EPD) of SAE and plasma electrolyte oxidation (PEO) of magnesium alloy substrate. Electrochemical corrosion tests indicate that the bilayer coating can provide superior corrosion protection to the magnesium alloy substrate in 3.5 wt.% NaCl solution.

  5. Facile approach in fabricating superhydrophobic ZnO/polystyrene nanocomposite coating

    Science.gov (United States)

    Qing, Yongquan; Zheng, Yansheng; Hu, Chuanbo; Wang, Yong; He, Yi; Gong, Yong; Mo, Qian

    2013-11-01

    In this paper, we report a simple and inexpensive method for fabricating modified-ZnO/polystyrene superhydrophobic surface on the cotton textiles. The surface wettability and topology of coating were characterized by contact angle measurement, Scanning electron microscope and Fourier transform infrared spectrometry. The results showed that the hydrophobic CH3 and CF2 group was introduced into ZnO particles via modification, the ZnO nanoparticles were modified from hydrophilic to hydrophobic. When the weight ratio of modified-ZnO to polystyrene was 7:3, the ZnO/polystyrene composite coating contact angle was 158°, coating surface with hierarchical micro/nano structures. Furthermore, the superhydrophobic cotton texiles have a very extensive application prospect in water-oil separation.

  6. Fabrication of long REBCO coated conductors by PLD process in China

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yijie, E-mail: yjli@sjtu.edu.cn [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China); Shanghai Superconductor Technology Corporation, Ltd, 28 Jiang Chuan Road, Shanghai 200240 (China); Liu, Linfei; Wu, Xiang [Key Laboratory of Artificial Structure and Quantum Control, Ministry of Education, Department of Physics and Astronomy, Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai 20040 (China)

    2015-11-15

    Highlights: • SJTU fabricated 100 m long class CC tapes with over 300 A/cm on RABiTS tapes in 2011. • 100 m long CC tapes with 500 A/cm have been routinely fabricated on IBAD-MgO tapes. • The process optimization for kilometer long coated conductor tapes is underway. - Abstract: In China, the First National Key Project on CC Program started in 2009, which was focused on developing hundred meter long class CC tapes based on PLD/RABiTS processes. In this project, SJTU mainly worked on all of functional layer deposition process development. Northwest Institute for Non-ferrous Metal Research worked on RABiTS tape fabrication. At the end of the project in 2011, SJTU successfully fabricated hundred meter long CC tapes with over 300 A/cm (at 77 K, self field) on RABiTS tapes. To develop high performance CC tapes by PLD/IBAD-MgO processes, a pilot CC fabrication line was set up at Shanghai Superconductor Technology Corporation, Ltd. in 2013. High quality long REBCO coated conductors have been successfully fabricated on flexible polycrystalline metal tapes by PLD plus magnetron sputter and IBAD processes. Under optimized conditions, the IBAD-MgO layers showed pure (0 0 1) orientation and excellent in-plane texture. The in-plane phi-scan rocking curve is 4–6 degrees. AFM observation showed MgO layer had very smooth surface. The RMS is less 1 nm. On the textured MgO layer, sputter deposited single cerium oxide cap-layer showed pure (0 0 1) orientation and excellent in-plane texture of 4–6 degree. Reel-to-reel PLD process with high deposition rate was already scaled up to 100 m/h tape speed. Hundred meters long coated conductor tapes with over 500 A/cm performance have been routinely fabricated. And now, the process optimization for kilometer long coated conductor tapes is underway.

  7. Fabrication of nitrogen-containing diamond-like carbon film by filtered arc deposition as conductive hard-coating film

    Science.gov (United States)

    Iijima, Yushi; Harigai, Toru; Isono, Ryo; Imai, Takahiro; Suda, Yoshiyuki; Takikawa, Hirofumi; Kamiya, Masao; Taki, Makoto; Hasegawa, Yushi; Tsuji, Nobuhiro; Kaneko, Satoru; Kunitsugu, Shinsuke; Habuchi, Hitoe; Kiyohara, Shuji; Ito, Mikio; Yick, Sam; Bendavid, Avi; Martin, Phil

    2018-01-01

    Diamond-like carbon (DLC) films, which are amorphous carbon films, have been used as hard-coating films for protecting the surface of mechanical parts. Nitrogen-containing DLC (N-DLC) films are expected as conductive hard-coating materials. N-DLC films are expected in applications such as protective films for contact pins, which are used in the electrical check process of integrated circuit chips. In this study, N-DLC films are prepared using the T-shaped filtered arc deposition (T-FAD) method, and film properties are investigated. Film hardness and film density decreased when the N content increased in the films because the number of graphite structures in the DLC film increased as the N content increased. These trends are similar to the results of a previous study. The electrical resistivity of N-DLC films changed from 0.26 to 8.8 Ω cm with a change in the nanoindentation hardness from 17 to 27 GPa. The N-DLC films fabricated by the T-FAD method showed high mechanical hardness and low electrical resistivity.

  8. Effect of Surface Contaminants Remained on the Blasted Surface on Epoxy Coating Performance and Corrosion Resistance

    International Nuclear Information System (INIS)

    Baek, Kwang Ki; Park, Chung Seo; Kim, Ki Hong; Chung, Mong Kyu; Park, Jin Hwan

    2006-01-01

    One of the critical issues in the coating specification is the allowable limit of surface contaminant(s) - such as soluble salt(s), grit dust, and rust - after grit blasting. Yet, there is no universally accepted data supporting the relationship between the long-term coating performance and the amount of various surface contaminants allowed after grit blasting. In this study, it was attempted to prepare epoxy coatings applied on grit-blasted steel substrate dosed with controlled amount of surface contaminants - such as soluble salt(s), grit dust, and rust. Then, coating samples were subjected to 4,200 hours of cyclic test(NORSOK M-501), which were then evaluated in terms of resistance to rust creepage, blistering, chalking, rusting, cracking and adhesion strength. Additional investigations on the possible damage at the paint/steel interface were carried out using an Electrochemical Impedance Spectroscopy(EIS) and observations of under-film-corrosion. Test results suggested that the current industrial specifications were well matched with the allowable degree of rust, whereas the allowable amount of soluble salt and grit dust after grit blasting showed a certain deviation from the specifications currently employed for fabrication of marine vessels and offshore facilities

  9. Synthesis of polymeric fluorinated sol–gel precursor for fabrication of superhydrophobic coating

    International Nuclear Information System (INIS)

    Li, Qianqian; Yan, Yuheng; Yu, Miao; Song, Botao; Shi, Suqing; Gong, Yongkuan

    2016-01-01

    Graphical abstract: - Highlights: • A polymeric fluorinated sol–gel precursor PFT is designed to fabricate superhydrophobic coatings. • The superhydrophobicity could be governed by the concentration of PFT. • Bio-mimicking self-cleaning property similar to lotus leaves could also be achieved. - Abstract: A fluorinated polymeric sol–gel precursor (PFT) is synthesized by copolymerization of 2,3,4,5,5,5-hexafluoro-2,4-bis(trifluorinated methyl)pentyl methacrylate (FMA) and 3-methacryloxypropyltrimethoxysilane (TSMA) to replace the expensive long chain fluorinated alkylsilanes. The fluorinated silica sol is prepared by introducing PFT as co-precursor of tetraethyl orthosilicate (TEOS) in the sol–gel process with ammonium hydroxide as catalyst, which is then used to fabricate superhydrophobic coating on glass substrate through a simple dip-coating method. The effects of PFT concentrations on the chemical structure of the formed fluorinated silica, the surface chemical composition, surface morphology, wetting and self-cleaning properties of the resultant fluorinated silica coatings were studied by using X-ray powder diffraction (XRD), Fourier transform infrared spectrometer (FTIR), X-ray photoelectron spectrophotometer (XPS), scanning electron microscopy (SEM) and water contact angle measurements (WCA). The results show that the fluorinated silica sols are successfully obtained. The size and size distribution of the fluorinated silica particles are found greatly dependent on the concentration of PFT, which play a crucial role in the surface morphology of the corresponding fluorinated silica coatings. The suitable PFT concentration added in the sol–gel stage, i.e. for F-sol-1 and F-sol-2, is helpful to achieve both the low surface energy and multi-scaled microstructures, leading to the formation of the superhydrophobic coatings with bio-mimicking self-cleaning property similar to lotus leaves.

  10. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    International Nuclear Information System (INIS)

    Ramm, D.A.J.; Hutchings, I.M.; Clyne, T.W.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharply reducing the erosive wear at high erodent impact angles, whilst retaining the good erosion resistance of ceramics at low angles. It is shown that the proportion of metal and ceramic at the free surface can be specified so as to optimise the erosion resistance. Experiments have also been carried out on the resistance of the coatings to debonding during four-point bending of the coated substrate. Progress is being made towards the tailoring of composition profiles in graded coatings so as to optimise the combination of erosion resistance and adhesion. (orig.)

  11. Effect of coating density on oxidation resistance and Cr vaporization from solid oxide fuel cell interconnects

    DEFF Research Database (Denmark)

    Talic, Belma; Falk-Windisch, Hannes; Venkatachalam, Vinothini

    2017-01-01

    •Protective action of dense and porous spinel coatings on Crofer 22 APU was compared. •Reduction and re-oxidation produces denser coatings than heat treating in air only. •Coating density has minor influence on oxidation resistance at 800 °C in air. •Dense coating resulted in three times lower Cr...

  12. Environmentally Resistant Mo-Si-B-Based Coatings

    Science.gov (United States)

    Perepezko, J. H.; Sossaman, T. A.; Taylor, M.

    2017-06-01

    High-temperature applications have demonstrated aluminide-coated nickel-base superalloys to be remarkably effective, but are reaching their service limit. Alternate materials such as refractory (e.g., W, Mo) silicide alloys and SiC composites are being considered to extend high temperature capability, but the silica surfaces on these materials require coatings for enhanced environmental resistance. This can be accomplished with a Mo-Si-B-based coating that is deposited by a spray deposition of Mo followed by a chemical vapor deposition of Si and B by pack cementation to develop an aluminoborosilica surface. Oxidation of the as-deposited (Si + B)-pack coatings proceeds with partial consumption of the initial MoSi2 forming amorphous silica. This Si depletion leads to formation of a B-saturated Mo5Si3 (T1) phase. Reactions between the Mo and the B rich phases develop an underlying Mo5SiB2 (T2) layer. The T1 phase saturated with B has robust oxidation resistance, and the Si depletion is prevented by the underlying diffusion barrier (T2). Further, due to the natural phase transformation characteristics of the Mo-Si-B system, cracks or scratches to the outer silica and T1 layers can be repaired from the Si and B reservoirs of T2 + MoB layer to yield a self-healing characteristic. Mo-Si-B-based coatings demonstrate robust performance up to at least 1700 °C not only to the rigors of elevated temperature oxidation, but also to CMAS attack, hot corrosion attack, water vapor and thermal cycling.

  13. Optimizing the fabrication of aluminum-coated fiber probes and their application to optical near-field lithography

    DEFF Research Database (Denmark)

    Madsen, S; Holme, NCR; Ramanujam, PS

    1998-01-01

    We report on routine fabrication of fiber probes suitable for metal coating. We have investigated how aperture sizes ranging from 75 to 300 nm can be produced using an appropriate set of pulling parameters in a combined heating/pulling process. The quality of the metal coating has been investigated...... in terms of roughness and the presence of leaking holes in the coating. We report on how the quality of the coating depends on parameters such as deposition rate and background pressure during evaporation. We have used aluminum-coated fiber probes in lithographical studies of different materials, like side...

  14. Fabrication of superhydrophobic cotton textiles for water-oil separation based on drop-coating route.

    Science.gov (United States)

    Zhang, Ming; Wang, Chengyu; Wang, Shuliang; Li, Jian

    2013-08-14

    In the present study, we are so excited to report a simple drop-coating method for fabricating the superhydrophobic cotton textiles which can remove the water in oil (or the oil in water). It is confirmed that the superhydrophobic composite thin film containing modified-ZnO nanoparticles and polystyren (PS) has been successfully fabricated on the cotton textiles surface by a single-step procedure, and the superhydrophobic cotton textiles displays an excellent property in water-oil separation which is rarely put forward and studied. The static water contact angle on the superhydrophobic cotton sample surface arranges from 153° to 155°, and stays almost the same after exposure to ambient air or immersion in the corrosive liquids and oil, indicating the considerable range of potential applications for the superhydrophobic cotton textiles fabricated by this simple method. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. Fabrication of ZIF-8@SiO2 Micro/Nano Hierarchical Superhydrophobic Surface on AZ31 Magnesium Alloy with Impressive Corrosion Resistance and Abrasion Resistance.

    Science.gov (United States)

    Wu, Cuiqing; Liu, Qi; Chen, Rongrong; Liu, Jingyuan; Zhang, Hongsen; Li, Rumin; Takahashi, Kazunobu; Liu, Peili; Wang, Jun

    2017-03-29

    Superhydrophobic coatings are highly promising for protecting material surfaces and for wide applications. In this study, superhydrophobic composites, comprising a rhombic-dodecahedral zeolitic imidazolate framework (ZIF-8@SiO 2 ), have been manufactured onto AZ31 magnesium alloy via chemical etching and dip-coating methods to enhance stability and corrosion resistance. Herein, we report on a simple strategy to modify hydrophobic hexadecyltrimethoxysilan (HDTMS) on ZIF-8@SiO 2 to significantly improve the property of repelling water. We show that various liquids can be stable on its surface and maintain a contact angle higher than 150°. The morphologies and chemical composition were characterized by means of scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FI-IR). In addition, the anticorrosion and antiattrition properties of the film were assessed by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization and HT, respectively. Such a coating shows promising potential as a material for large-scale fabrication.

  16. Fabrication of superhydrophobic coating for preventing microleakage in a dental composite restoration.

    Science.gov (United States)

    Cao, Danfeng; Zhang, Yingchao; Li, Yao; Shi, Xiaoyu; Gong, Haihuan; Feng, Dan; Guo, Xiaowei; Shi, Zuosen; Zhu, Song; Cui, Zhanchen

    2017-09-01

    Superhydrophobic coatings were successfully fabricated by photo-crosslinked polyurethane (PU) and organic fluoro group-functionalized SiO 2 nanoparticles (F-SiO 2 NPs), and were introduced for preventing microleakage in a dental composite restoration. The F-SiO 2 NPs possessed low surface energy and the PU can not only improve the mechanical stability but also promote F-SiO 2 NPs to form multiscale structure, which could facilitate the properties of the as-prepared superhydrophobic coating by synergetic effect. The morphology and properties of the resulted superhydrophobic coatings with different PU/F-SiO 2 ratios were studied using 1 H NMR spectrum, fourier transform infrared spectra, scanning electron microscopy, atomic force microscopy and UV-vis spectrophotometry. The results showed that the superhydrophobic coatings with low PU/F-SiO 2 ratio (1:3) possessed excellent hierarchical papillae structure with trapped air pockets, high contact angle (160.1°), low sliding angle (superhydrophobic property, the as-prepared superhydrophobic coatings effectively prevented water permeation in resin composite restoration evaluation. This research may provide an effective method to solve the problem of microleakage and will efficiently increase the success rate of dental composite restorations. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Patterned TiO2 nanostructures fabricated with a novel inorganic resist

    International Nuclear Information System (INIS)

    Perotto, Giovanni; Antonello, Alessandro; Ferraro, Davide; Mattei, Giovanni; Martucci, Alessandro

    2013-01-01

    The fabrication of nanostructures is a very intense field of research in material science over the last decades. Overcoming the limit imposed by the diffraction limit in lithography was addressed in several ways: shifting to smaller wavelength, changing radiation and using electrons or ions instead of photons or using non-conventional bottom up techniques like self-assembly. There are few studies on fabrication of ordered TiO 2 nanostructures, mostly confined to non-scalable technologies, while nanostructured TiO 2 is a material used in many different fields of applications. In our work we present a hybrid nanofabrication technique based on self-assembly coupled with standard UV lithography. With this method we were able to fabricate in a single step and with the use of inexpensive equipment a 2D Nano Bowl Array of TiO 2 with sub wavelength features and easily scalable pattern features. - Highlights: • Titanate nanosheet were proven to be useful as an inorganic negative photo resist. • A Nano Bowl Array structure with features smaller than the diffraction limit of light was obtained. • 2D plasmonic gratings have been obtained by coating the Nano Bowl Array with Ag. • TiO 2 Nano Bowl Array have been used as superhydrophilic/hydrophobic surfaces

  18. Corrosion resistance of zinc-magnesium coated steel

    International Nuclear Information System (INIS)

    Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

    2007-01-01

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  19. Preparation and corrosion resistance of magnesium phytic acid/hydroxyapatite composite coatings on biodegradable AZ31 magnesium alloy.

    Science.gov (United States)

    Zhang, Min; Cai, Shu; Zhang, Feiyang; Xu, Guohua; Wang, Fengwu; Yu, Nian; Wu, Xiaodong

    2017-06-01

    In this work, a magnesium phytic acid/hydroxyapatite composite coating was successfully prepared on AZ31 magnesium alloy substrate by chemical conversion deposition technology with the aim of improving its corrosion resistance and bioactivity. The influence of hydroxyapatite (HA) content on the microstructure and corrosion resistance of the coatings was investigated. The results showed that with the increase of HA content in phytic acid solution, the cracks on the surface of the coatings gradually reduced, which subsequently improved the corrosion resistance of these coated magnesium alloy. Electrochemical measurements in simulated body fluid (SBF) revealed that the composite coating with 45 wt.% HA addition exhibited superior surface integrity and significantly improved corrosion resistance compared with the single phytic acid conversion coating. The results of the immersion test in SBF showed that the composite coating could provide more effective protection for magnesium alloy substrate than that of the single phytic acid coating and showed good bioactivity. Magnesium phytic acid/hydroxyapatite composite, with the desired bioactivity, can be synthesized through chemical conversion deposition technology as protective coatings for surface modification of the biodegradable magnesium alloy implants. The design idea of the new type of biomaterial is belong to the concept of "third generation biomaterial". Corrosion behavior and bioactivity of coated magnesium alloy are the key issues during implantation. In this study, preparation and corrosion behavior of magnesium phytic acid/hydroxyapatite composite coatings on magnesium alloy were studied. The basic findings and significance of this paper are as follows: 1. A novel environmentally friendly, homogenous and crack-free magnesium phytic acid/hydroxyapatite composite coating was fabricated on AZ31 magnesium alloy via chemical conversion deposition technology with the aim of enhancing its corrosion resistance and

  20. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  1. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  2. Low-Cost Repairable Oxidation Resistant Coatings for Carbon-Carbon Composites via CCVD

    National Research Council Canada - National Science Library

    Hendrick, Michelle

    2000-01-01

    ...) thin film process to yield oxidation resistant coatings on carbon-carbon (C-C) composites. Work was on simple coatings at this preliminary stage of investigation, including silicon dioxide, platinum and aluminum oxide...

  3. Effect of chitosan on resist printing of cotton fabrics with reactive dyes

    African Journals Online (AJOL)

    The concentration of chitosan, types of resist agent, curing temperature and curing time were varied to determine their effects on resist-printed cotton fabrics. An optimal chitosan concentration of 1.6% resulted in the greatest resist effect on printed cotton fabrics. For mixtures, a 6:4 ratio of citric acid : chitosan and an 8:2 ...

  4. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    OpenAIRE

    Ramm , D.; Hutchings , I.; Clyne , T.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharp...

  5. Superhydrophobic cotton fabrics prepared by sol–gel coating of TiO2 and surface hydrophobization

    Directory of Open Access Journals (Sweden)

    Chao-Hua Xue et al

    2008-01-01

    Full Text Available By coating fibers with titania sol to generate a dual-size surface roughness, followed by hydrophobization with stearic acid, 1H,1H,2H,2H-perfluorodecyltrichlorosilane or their combination, hydrophilic cotton fabrics were made superhydrophobic. The surface wettability and topology of cotton fabrics were studied by contact angle measurement and scanning electron microscopy. The UV-shielding property of the treated fabrics was also characterized by UV-vis spectrophotometry.

  6. Micro-scratch and corrosion behavior of functionally graded HA-TiO2 nanostructured composite coatings fabricated by electrophoretic deposition.

    Science.gov (United States)

    Farnoush, Hamidreza; Aghazadeh Mohandesi, Jamshid; Çimenoğlu, Hüseyin

    2015-06-01

    In the present study, functionally graded coatings of HA/TiO2 nanoparticles and HA-TiO2 nanocomposite coatings with 0, 10 and 20 wt% of TiO2 were fabricated by electrophoretic deposition on Ti-6Al-4V substrate. The functionally graded structure of HA/TiO2 coatings was formed by gradual addition of HA suspension into the deposition cell containing TiO2 nanoparticles. Micro-scratch test results showed the highest critical distances of crack initiation and delamination, normal load before failure and critical contact pressures for functionally graded coating. It was observed that the improvement of adhesion strength and fracture toughness of functionally graded coatings would be due to the reduction of thermal expansion coefficient mismatch between Ti-6Al-4V substrate and HA. The results of potentiodynamic polarization measurements showed that the graded structure of the coating could efficiently increase the corrosion resistance of substrate. Copyright © 2015 Elsevier Ltd. All rights reserved.

  7. Bactericidal activity under UV and visible light of cotton fabrics coated with anthraquinone-sensitized TiO2

    KAUST Repository

    Rahal, Raed

    2013-06-01

    This study describes a method derived from ISO/TC 206/SC specifications to assess the bactericidal activity against a bacterial strain, Pseudomonas fluorescens, of various photocatalytic fabrics, under UVA and filtered visible light. The experimental method allowed the accurate quantification of bacteria survival on photoactive surfaces and films under UVA and UV-free visible irradiation. Cotton fabrics coated with TiO2, anthraquinone or anthraquinone-sensitized TiO2 display a significant bactericidal efficiency. TiO2-coated fabrics are very efficient against P. fluorescens after 4 h UVA irradiation (bacteria survival below the detection limit). Under UVA-free visible light, anthraquinone-sensitized TiO2 coated fabrics induced a significant bactericidal activity after 2 h irradiation, while anthraquinone alone-coated fabrics were not as efficient and TiO2 coated fabrics were almost inefficient. These results show that although exhibiting a weak n-π* band in the 350-420 nm range, anthraquinone is a good candidate as an efficient visible light photosensitizer. A synergy effect between anthraquinone and TiO2 was demonstrated. A possible reaction mechanism, involving a synergy effect for singlet oxygen formation with anthraquinone-sensitized TiO2 is proposed to account for these results. © 2012 Elsevier B.V. All rights reserved.

  8. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Directory of Open Access Journals (Sweden)

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  9. Highly defective oxides as sinter resistant thermal barrier coating

    Science.gov (United States)

    Subramanian, Ramesh

    2005-08-16

    A thermal barrier coating material formed of a highly defective cubic matrix structure having a concentration of a stabilizer sufficiently high that the oxygen vacancies created by the stabilizer interact within the matrix to form multi-vacancies, thereby improving the sintering resistance of the material. The concentration of stabilizer within the cubic matrix structure is greater than that concentration of stabilizer necessary to give the matrix a peak ionic conductivity value. The concentration of stabilizer may be at least 30 wt. %. Embodiments include a cubic matrix of zirconia stabilized by at least 30-50 wt. % yttria, and a cubic matrix of hafnia stabilized by at least 30-50 wt. % gadolinia.

  10. Fabrication of antibacterial water filter by coating silver nanoparticles on flexible polyurethane foams

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen Thi Phuong Phong; Ngo Vo Ke Thanh; Phan Hue Phuong [Laboratory for Nanotechnology, Vietnam National University-Ho Chi Minh City Community 6, Linh Trung Ward, Thu Duc District, Ho Chi Minh City (Viet Nam)], E-mail: ntpphong@vnuhcm.edu.vn

    2009-09-01

    In this paper, we fabricated silver-coated polyurethane foams and used it as a bacterial filter for contaminated drinking water. Flexible PU foams were soaked in silver colloidal solutions for 10 h, then washed and air-dried at room temperature. The prepared silver colloidal solutions and silver-coated PU materials were characterized by several techniques including TEM, FESEM/EDS, UV-VIS, ICP-AAS, and Raman spectroscopy. The TEM images showed that the size of silver nanoparticles in colloidal solutions varies from 6 to 12nm. The Raman, FE-SEM/EDS and ICP-AAS data illustrated that silver nanoparticles were stable on the PU foam and were not washed away by water. Furthermore, the microbiological tests (tube tests and flow test) were carried out on silver-coated PU materials with the Coliforms, E. coli, and B. subtilis. The obtained results showed that the bacteria was killed completely with antibacterial efficiency of 100% being observed. Our research suggests that silver-coated polyurethane foams can be used as excellent antibacterial water filters and would have several applications in other sectors.

  11. Fabrication of Antireflection Nanodiamond Particle Film by the Spin Coating Deposition Technique

    Directory of Open Access Journals (Sweden)

    Chii-Ruey Lin

    2014-01-01

    Full Text Available Diamond-based antireflective (AR coatings were fabricated using a spin coating of diamond suspension at room temperature as nucleation enhancement procedure and microwave plasma enhanced chemical vapour deposition. Various working pressures were used to investigate their effect on the optical characterization of the as-deposited diamond films. Scanning electron microscopy (SEM and atomic forced microscopy (AFM were employed to analyze the surface properties of the diamond films. Raman spectra and transmission electron microscopy (TEM also were used for analysis of the microstructure of the films. The results showed that working pressure had a significant effect on thickness, surface roughness, and wettability of the as-deposited diamond films. Deposited under 35 Torr or working pressure, the film possessed a low surface roughness of 13.8 nm and fine diamond grain sizes of 35 nm. Reflectance measurements of the films also were carried out using UV-Vis spectrometer and revealed a low reflectance value of the diamond films. The achievement demonstrated feasibility of the proposed spin-coating procedure for large scale production and thus opens up a prospect application of diamond film as an AR coating in industrial optoelectronic device.

  12. ZIF-8 Membranes with Improved Reproducibility Fabricated from Sputter-Coated ZnO/Alumina Supports

    KAUST Repository

    Yu, Jian

    2015-11-10

    Zeolitic imidazolate framework-8 (ZIF-8) membrane has shown great potential for propylene/propane separation based on molecular sieving mechanism. Although diverse synthesis strategies were applied to prepare ZIF-8 membranes, it is still a challenge for reproducible fabrication of high-quality membranes. In this study, high-quality ZIF-8 membranes were prepared through hydrothermal synthesis under the partial self-conversion of sputter-coated ZnO layer on porous α-alumina supports. The reproducibility was significantly improved, compared with that from sol-gel coated ZnO layer, due to the highly controllable sputtering deposition of ZnO precursor. The relationship between the quality of as-synthesized membrane and amount of deposited ZnO was also determined. The effect of pressure drop in C3H6/C3H8 separation on separating performance was also examined.

  13. Fabrication of Calixarene Based Protein Scaffold by Electrospin Coating for Tissue Engineering.

    Science.gov (United States)

    Cagil, Esra Maltas; Ozcan, Fatih; Ertul, Seref

    2018-08-01

    In this study, calixarene was synthesized by using different functional groups as p-tert-butyl-Calix[4]arene ester and amides. Calixarene nanofibers were produced by electrospin coating. Protein immobilization onto the calixarene nanofibers was carried out with human serum albumin (HSA). The maximum amount of binding on produced three different calixarene nanofibers (DE, 2-AMP and 3-AMP) was compared by using a fluorescence technique for protein analysis. Result showed that maximum binding amount was found to be as 177.85 mg cm-2 for 3-AMP surface. The protein binding was also characterized by using SEM, TEM, AFM and FT-IR. From obtained results, calixarene-albumin nanofiber was also fabricated by spin coating using 3-AMP which has ability max binding of protein.

  14. Corrosion and wear behavior of Ni60CuMoW coatings fabricated by combination of laser cladding and mechanical vibration processing

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hongxi, E-mail: piiiliuhx@sina.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Xu, Qian [Faculty of Adult Education, Kunming University of Science and Technology, Kunming 650051 (China); Wang, Chuanqi; Zhang, Xiaowei [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China)

    2015-02-05

    Highlights: • Ni60CuMoW coatings were fabricated by mechanical vibration assisted laser cladding hybrid process. • The maximum micro-hardness of the coating with mechanical vibration increases by 16%. • The mass loss and friction coefficient of the coating decreases by 17% and 16%, respectively. • The E{sub corr} positive shifts 1134.9 mV and i{sub corr} decreases by nearly one order of magnitude. • The ideal vibration parameters is vibration frequency 200 Hz and vibration amplitude 140 μm. - Abstract: Ni60CuMoW composite coatings were fabricated on 45 medium carbon steel using mechanical vibration assisted laser cladding surface modification processing. The microstructure, element distribution, phase composition, microhardness, wear and corrosion resistance of cladding coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy disperse spectroscopy (EDS), hardness tester, friction and wear apparatus and electrochemical workstation. The results indicate that the microstructure of M{sub 23}C{sub 6} (Cr{sub 23}C{sub 6} or (Fe, Ni){sub 23}C{sub 6}) carbide dispersion strengthening phase is uniformly distributed in eutectic (Ni, Fe) phase. The in-situ BCr and MoC compounds distribute in lamellar structure Fe{sub 3}B and dendrite Fe{sub 3}Ni{sub 3}Si, and some new W{sub 2}C phases also generated in Ni60CuMoW coating. In addition, the coarse dendrite has been replaced by some fine grain structure at the bonding interface. The fine grain hard phase makes the average microhardness of cladding coating increase from 720 to 835 HV{sub 0.5}. Under the condition of 200 Hz mechanical vibration frequency, the wear mass loss and friction coefficient of Ni60CuMoW coating are 7.6 mg and 0.068, 17% and 16% lower than the coating without mechanical vibration, respectively. The corrosion potential of cladding coating with mechanical vibration increases by 1134.9 mV and the corrosion current density decreases by nearly one order of

  15. Simple and Environmentally Friendly Fabrication of Superhydrophobic Alkyl Ketene Dimer Coated MALDI Concentration Plates.

    Science.gov (United States)

    Romson, Joakim; Jacksén, Johan; Emmer, Åsa

    2017-08-01

    Here we present a method to manufacture peptide-concentrating MALDI-plates with alkyl ketene dimer (AKD) as a new superhydrophobic coating. The fabrication of the hydrophobic plates included application of AKD by airbrush, and negative contact printing to generate the concentration sites. Deposited sample droplets were contained within the prestructured sites, and self-adjusted onto the site if slightly misplaced. No AKD contamination was observed, and the plates could easily be cleaned and regenerated. The S/N values for four model peptides was about twice as high compared with a standard steel plate and a commercial concentration plate. Graphical Abstract ᅟ.

  16. Simple and Environmentally Friendly Fabrication of Superhydrophobic Alkyl Ketene Dimer Coated MALDI Concentration Plates

    Science.gov (United States)

    Romson, Joakim; Jacksén, Johan; Emmer, Åsa

    2017-08-01

    Here we present a method to manufacture peptide-concentrating MALDI-plates with alkyl ketene dimer (AKD) as a new superhydrophobic coating. The fabrication of the hydrophobic plates included application of AKD by airbrush, and negative contact printing to generate the concentration sites. Deposited sample droplets were contained within the prestructured sites, and self-adjusted onto the site if slightly misplaced. No AKD contamination was observed, and the plates could easily be cleaned and regenerated. The S/N values for four model peptides was about twice as high compared with a standard steel plate and a commercial concentration plate.

  17. Fabrication of an Electrically-Resistive, Varistor-Polymer Composite

    Directory of Open Access Journals (Sweden)

    Sanaz A. Mohammadi

    2012-11-01

    Full Text Available This study focuses on the fabrication and electrical characterization of a polymer composite based on nano-sized varistor powder. The polymer composite was fabricated by the melt-blending method. The developed nano-composite was characterized by X-ray diffraction (XRD, transmission electron microscopy (TEM, field emission scanning electron microscopy (FeSEM, and energy-dispersive X-ray spectroscopy (EDAX. The XRD pattern revealed the crystallinity of the composite. The XRD study also showed the presence of secondary phases due to the substitution of zinc by other cations, such as bismuth and manganese. The TEM picture of the sample revealed the distribution of the spherical, nano-sized, filler particles throughout the matrix, which were in the 10–50 nm range with an average of approximately 11 nm. The presence of a bismuth-rich phase and a ZnO matrix phase in the ZnO-based varistor powder was confirmed by FeSEM images and EDX spectra. From the current-voltage curves, the non-linear coefficient of the varistor polymer composite with 70 wt% of nano filler was 3.57, and its electrical resistivity after the onset point was 861 KΩ. The non-linear coefficient was 1.11 in the sample with 100 wt% polymer content. Thus, it was concluded that the composites established a better electrical non-linearity at higher filler amounts due to the nano-metric structure and closer particle linkages.

  18. Comparison of Binder Influence and Rigidity on Knitting Fabrics Treated with PCMs by Padding and Coating

    Science.gov (United States)

    Dirlik-Uysal, Ç. D.; Bou-Belda, E.; Bonet-Aracil, M.; Belino, N.; Diaz-García, P.; Montava, I.

    2017-10-01

    Nowadays the majority of textile industries are not able to characterize or to study the process of adhering the microcapsule to the fibre’s surface. There are various industrial processes to apply PCM’s microcapsules, but determining optimal amounts of products, temperature, conditions and other process variables are an important challenge for the textile sector in order to achieve the highest depositions and retention of this type of microcapsules. This work is focused on determining and quantifying presence PCMs microcapsules when applied onto fabrics by two systems padding and coating and determining which method is the most effective. Also, the influence of the concentration of resin used in the formulation on the flexural rigidity of the fabric has been studied.

  19. Radiation Resistant Hybrid Lotus Effect Photoelectrocatalytic Self-Cleaning Anti-Contamination Coatings, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This project will develop radiation resistant hybrid Lotus Effect photoelectrocatalytic self-cleaning anti-contamination coatings for application to Lunar...

  20. Radiation Resistant Hybrid Lotus Effect Photoelectrocatalytic Self-Cleaning Anti-Contamination Coatings Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This project will develop radiation resistant hybrid Lotus Effect photoelectrocatalytic self-cleaning anti-contamination coatings for application to Lunar...

  1. Development of bacterially resistant polyurethane for coating medical devices

    International Nuclear Information System (INIS)

    Roohpour, Nima; Moshaverinia, Alireza; Wasikiewicz, Jaroslaw M; Paul, Deepen; Vadgama, Pankaj; Wilks, Mark; Millar, Michael

    2012-01-01

    Polyurethanes have been widely used in medicine for coating and packaging implantable and other medical devices. Polyether-urethanes, in particular, have superior mechanical properties and are biocompatible, but in common with other medical materials they are susceptible to microbial film formation. In this study, polyether-urethane was end-capped with silver lactate and silver sulfadiazine functional groups to produce a bacterially resistant polymer without sacrificing the useful mechanical properties of the polyether-polyurethane. The silver ions were covalently incorporated into the polymer during chain extension of the prepolymer. The functionalized polymers were structurally characterized by light scattering, electron microscopy, NMR, FTIR and Raman spectroscopy. Mechanical properties, hydrophilicity, in vitro stability and antibacterial action of polymers were also investigated. Results indicate that both silver salts were successfully incorporated into the polymer structure without significant effect on mechanical properties, whilst conferring acceptable bacterial resistance.

  2. Water resistance and surface morphology of synthetic fabrics covered by polysiloxane/acrylate followed by electron beam irradiation

    CERN Document Server

    El-Naggar, A M; Mohammed, S S; Alam, E A

    2003-01-01

    Different synthetic fabrics were treated by electron beam surface coating with two formulations based on polydimethylsiloxane (PDMS) and polystyrene (PS) or poly(methyl methacrylate) (PMMA) oligomers. The water resistance properties were investigated in terms of the percentage of water repellency and absorption. Also, the surface coated fabrics were examined by scanning electron microscopy/microscope (SEM) connected to an energy dispersive X-ray (EDX) unit to determine the percentage atomic contents of elements. The results showed that the adhesion of the polysiloxane formulation to the surface depends largely on the kind of acrylate oligomer and textile fabric as indicated by the EDX analysis for silicon. In this regard, PDMS/PS formulation is more compatible with polyester and nylon-6 fabrics than PDMS/PMMA one. However, it was found that PDMS/PMMA formulation is more compatible with cotton/polyester blend than PDMS/PS. The SEM micrographs give further supports to the EDX analysis. On the basis of the perce...

  3. FABRICATION AND PROPERTIES OF SiO2/ZIRCONIUM PHOSPHATE-B2O3-SiO2 ANTI-OXIDATION COATINGS FOR Cf/SiC COMPOSITES

    OpenAIRE

    Xue-Jin Yang; Yu-Di Zhang; Zhang Chang-Rui; Li Bin

    2015-01-01

    This paper reports the fabrication of a novel SiO2/zirconium phosphate (ZrP)-B2O3-SiO2 double-layer coating on Cf/SiC composites via brushing and sol-gel routes for achieving better anti-oxidation performance. The composition of raw materials and sintering temperature were studied to explore the possibility of development of ZrP coatings to meet the demand for oxidation resistance at high temperature. It was attempted to improve the self-healing ability of coatings via an additional SiO2 laye...

  4. Development of wear resistant ceramic coatings for diesel engine components

    Energy Technology Data Exchange (ETDEWEB)

    Haselkorn, M.H. (Caterpillar, Inc., Peoria, IL (United States))

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  5. A New Design of In Situ Ti(C,N) Reinforced Composite Coatings and Their Microstructures, Interfaces, and Wear Resistances.

    Science.gov (United States)

    Wang, Mingliang; Cui, Hongzhi; Wei, Na; Ding, Lei; Zhang, Xinjie; Zhao, Yong; Wang, Canming; Song, Qiang

    2018-01-31

    Here, a unique combination of a novel carbon-nitrogen source (g-C 3 N 4 ) with different mole ratios of Ti/g-C 3 N 4 has been utilized to fabricate iron matrix composite coatings by a synchronized powder feeding plasma transferred arc (PTA) cladding technology. The results show that submicron Ti(C,N) particles are successfully fabricated in situ on a Q235 low carbon steel substrate to reinforce the iron matrix composite coatings and exhibit dense microstructures and good metallurgical bonding between the coating and the substrate. The microstructure of the coating consists of an α-Fe matrix and Ti(C,N) particles when the mole ratio of Ti/g-C 3 N 4 is no more than 5:1. The microhardness and wear resistance of the coating gradually improve with increasing abundance of the in-situ-synthesized Ti(C,N) particles. Interestingly, for a Ti/g-C 3 N 4 mole ratio of 6:1, a fine lamellar eutectic Laves phase (Fe 2 Ti) appears, and this phase further improves the microhardness and wear resistance of the coating. The microhardness of the coating is 3.5 times greater than that of the Q235 substrate, and the wear resistance is enhanced 7.66 times over that of the substrate. The Ti(C,N)/Fe 2 Ti and Fe 2 Ti/α-Fe interfaces are very clean, and the crystallographic orientation relationships between the phases are analyzed by high-resolution transmission electron microscopy (HRTEM) and an edge-to-edge matching model. The theoretical predictions and the experimental results are in good agreement. Furthermore, based on the present study, for the solidification process near equilibrium, smaller interatomic spacing misfits and interplanar spacing d-value mismatches contribute to the formation of crystallographic orientation relationships between phases during the PTA cladding process. The existence of orientation relationships is beneficial for improving the properties of the coatings. This work not only expands the application fields of g-C 3 N 4 but also provides a new idea for the

  6. Fabrication of recyclable superhydrophobic cotton fabrics

    Science.gov (United States)

    Han, Sang Wook; Park, Eun Ji; Jeong, Myung-Geun; Kim, Il Hee; Seo, Hyun Ook; Kim, Ju Hwan; Kim, Kwang-Dae; Kim, Young Dok

    2017-04-01

    Commercial cotton fabric was coated with SiO2 nanoparticles wrapped with a polydimethylsiloxane (PDMS) layer, and the resulting material surface showed a water contact angle greater than 160°. The superhydrophobic fabric showed resistance to water-soluble contaminants and maintained its original superhydrophobic properties with almost no alteration even after many times of absorption-washing cycles of oil. Moreover, superhydrophobic fabric can be used as a filter to separate oil from water. We demonstrated a simple method of fabrication of superhydrophobic fabric with potential interest for use in a variety of applications.

  7. Sintering of nanoscale silver coated textiles, a new approach to attain conductive fabrics for electromagnetic shielding

    International Nuclear Information System (INIS)

    Kardarian, Kasra; Busani, Tito; Osório, Inês; Domingos, Helena; Igreja, Rui; Franco, Ricardo; Cortez, João

    2014-01-01

    The demand for conductive textiles is increasing, owing to the need for lightweight and flexible conductive materials for a variety of applications, including electromagnetic shielding of electronic equipment. Herein we propose a process that combines the in situ synthesis of silver nanoparticles at the textile fibre surface followed by sintering of the nanoparticles to obtain highly conductive fabrics. The formation of silver particles at the nanoscale allowed for sintering to be performed efficiently, at reduced temperature and time, bestowing fabrics with high conductivity and capability of shielding electromagnetic radiation. The nanoparticle synthesis method entailed the precipitation of 2.0 g L −1 silver nitrate and further reduction with citrate, with the formation of a deposit of silver nanoparticles at the fabric surface. The amount of silver deposited (up to 195 mg of silver per g of fabric) resulted in moderate electrical conductivity with sheet resistance of 803 Ω/sq. Upon sintering, this value decreased dramatically to 5.2 Ω/sq. The sintering process was monitored by SEM, which showed that sintering at 200 °C for 30 min resulted in maximal electrical conductivity with the lowest amount of silver deposited, while forming a homogenous surface. Fabrics submitted to these sintering conditions maintained their sheet resistance and shielding effectiveness values, even after eight washing cycles. - Highlights: • Assembly of highly conductive textiles capable of shielding electromagnetic radiation. • Procedure combines in situ synthesis of AgNPs at the textile surface and sintering. • AgNPs formed by precipitation of AgNO 3 and reduction with citrate, as observed by SEM. • Sintering increased dramatically conductivity and shielding effectiveness. • Treated fabrics maintained conductivity and shielding effectiveness after 8 washes

  8. Sintering of nanoscale silver coated textiles, a new approach to attain conductive fabrics for electromagnetic shielding

    Energy Technology Data Exchange (ETDEWEB)

    Kardarian, Kasra [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Busani, Tito [CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Osório, Inês [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Domingos, Helena; Igreja, Rui [CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Franco, Ricardo [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Cortez, João, E-mail: j.cortez@fct.unl.pt [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal)

    2014-10-15

    The demand for conductive textiles is increasing, owing to the need for lightweight and flexible conductive materials for a variety of applications, including electromagnetic shielding of electronic equipment. Herein we propose a process that combines the in situ synthesis of silver nanoparticles at the textile fibre surface followed by sintering of the nanoparticles to obtain highly conductive fabrics. The formation of silver particles at the nanoscale allowed for sintering to be performed efficiently, at reduced temperature and time, bestowing fabrics with high conductivity and capability of shielding electromagnetic radiation. The nanoparticle synthesis method entailed the precipitation of 2.0 g L{sup −1} silver nitrate and further reduction with citrate, with the formation of a deposit of silver nanoparticles at the fabric surface. The amount of silver deposited (up to 195 mg of silver per g of fabric) resulted in moderate electrical conductivity with sheet resistance of 803 Ω/sq. Upon sintering, this value decreased dramatically to 5.2 Ω/sq. The sintering process was monitored by SEM, which showed that sintering at 200 °C for 30 min resulted in maximal electrical conductivity with the lowest amount of silver deposited, while forming a homogenous surface. Fabrics submitted to these sintering conditions maintained their sheet resistance and shielding effectiveness values, even after eight washing cycles. - Highlights: • Assembly of highly conductive textiles capable of shielding electromagnetic radiation. • Procedure combines in situ synthesis of AgNPs at the textile surface and sintering. • AgNPs formed by precipitation of AgNO{sub 3} and reduction with citrate, as observed by SEM. • Sintering increased dramatically conductivity and shielding effectiveness. • Treated fabrics maintained conductivity and shielding effectiveness after 8 washes.

  9. Luminescent golden silk and fabric through in situ chemically coating pristine-silk with gold nanoclusters.

    Science.gov (United States)

    Zhang, Pu; Lan, Jing; Wang, Yi; Xiong, Zu Hong; Huang, Cheng Zhi

    2015-01-01

    Silk is an excellent natural material and has been used for a variety of applications. Modification of the pristine silk is usually needed depending on the intended purpose. The technical treatments involved in the modification not only should be easy, rapid, environmentally friendly, and cheap but should also retain the features of the pristine silk. Herein, we demonstrate that luminescent silk and fabric can be produced through nanotechnology. The surface of the natural silk fiber is chemically coated with luminescent gold nanoclusters (AuNCs) composed of tens to hundreds of Au atoms through a redox reaction between the protein-based silk and an Au salt precursor. The luminescent silk coated with AuNCs (called golden silk) possesses good optical properties, including a relatively long wavelength emission, high quantum yields, a long fluorescent lifetime, and photostability. Moreover, golden silk prepared this way has better mechanical properties than pristine silk, is better able to inhibit UV, and has lower toxicity in vitro. This work not only provides an effective strategy for in situ preparation of luminescent metal nanoclusters on a solid substrate but also paves the way for large-scale and industrialized production of novel silk-based materials or fabrics through nanotechnology. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. Fabrication and assessment of a thin flexible surface coating made of pristine graphene for lightning strike protection

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, B. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Soltani, S.A. [Department of Aerospace Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Le, L.N. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Asmatulu, R., E-mail: ramazan.asmatulu@wichita.edu [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States)

    2017-02-15

    A thin flexible coating made of pristine graphene was fabricated and applied on the surface of a commercial carbon fiber epoxy prepreg laminate to protect it against the lightning strike. To assess the coating’s effectiveness, the coated laminate was subjected to the simulated lightning strike as well as the electromagnetic interference shielding effectiveness (EMI SE) testing. It was observed that the damaged area and volume in the coated laminate were reduced by 94% and 96%, respectively, as compared to the laminate without the coating. Moreover, the coated laminate had an average EMI SE of 51 dB over 100–2000 MHz range, 55 dB over 8–12 GHz range, and 60 dB over 12–18 GHz range marking 22%, 44%, and 49% improvement in EMI SE for each frequency range, respectively. The results indicate a great potential for the developed coating to protect the commercially available prepreg composites against the lightning strike.

  11. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    Science.gov (United States)

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  12. Oxidation resistance of the nanostructured YSZ coating on the IN-738 superalloy

    Directory of Open Access Journals (Sweden)

    Ahmad Keyvani

    2014-12-01

    Full Text Available Conventional and nanostructured YSZ coatings were deposited on the IN-738 Ni super alloy by the atmospheric plasma spray technique. The oxidation was measured at 1100°C in an atmospheric electrical furnace. According to the experimental results the nanostructured coatings showed a better oxidation resistance than the conventional ones. The improved oxidation resistance of the nanocoating could be explained by the change in structure to a dense and more packed structure in this coating. The mechanical properties of the coatings were tested using the thermal cyclic, nanoindentation and bond strength tests, during which the nanostructured YSZ coating showed a better performance by structural stability.

  13. The chocolate-egg problem: Fabrication of thin elastic shells through coating

    Science.gov (United States)

    Lee, Anna; Marthelot, Joel; Brun, Pierre-Thomas; Reis, Pedro M.

    2015-03-01

    We study the fabrication of thin polymeric shells based on the coating of a curved surface by a viscous fluid. Upon polymerization of the resulting thin film, a slender solid structure is delivered after demolding. This technique is extensively used, empirically, in manufacturing, where it is known as rotational molding, as well as in the food industry, e.g. for chocolate-eggs. This problem is analogous to the Landau-Levich-Derjaguin coating of plates and fibers and Bretherton's problem of film deposition in cylindrical channels, albeit now on a double-curved geometry. Here, the balance between gravity, viscosity, surface tension and polymerization rate can yield a constant thickness film. We seek to identify the physical ingredients that govern the final film thickness and its profile. In our experiments using organosilicon, we systematically vary the properties of the fluid, as well as the curvature of the substrate onto which the film is coated, and characterize the final thickness profile of the shells. A reduced model is developed to rationalize the process.

  14. Sheet resistance, transmittance, and chromatic property of CNTs coated with PEDOT:PSS films for transparent electrodes of touch screen panels

    International Nuclear Information System (INIS)

    Kim, Bu-Jong; Han, Sang-Hoon; Park, Jin-Seok

    2014-01-01

    This study demonstrates hybrid-type transparent electrodes based on carbon nanotubes (CNTs) that possess characteristics desirable for touch screen panels. This has been accomplished by depositing CNTs via spray-coating and then depositing thin conductive polymer (such as PEDOT:PSS) films on the CNTs via spin-coating. For all of the samples such as CNTs, PEDOT:PSS, and hybrid (i.e., PEDOT:PSS-coated CNTs), their surface morphologies, sheet resistances, visible transmittances, and chromatic properties are characterized as functions of their preparation conditions. In the PEDOT:PSS-coated CNTs, the PEDOT:PSS particles fill up the voids between tubes in CNTs, forming a conduction bridge for electron transfer and eventually decreasing the sheet resistance of the hybrid electrode. Also, the hybrid electrode reveals a superior color property compared with that of CNTs or the PEDOT:PSS single electrode due to the complementary color relation between CNTs and PEDOT:PSS. Experimental results show that the fabricated hybrid-type electrodes can simultaneously satisfy the requirements necessary for transparent electrodes of touch screen panels such as the sheet resistance requiring to be lower than 100 Ω/sq, visible transmittance higher than 80%, and yellowness approaching to zero. - Highlights: • Hybrid-type (PEDOT:PSS-coated CNTs) electrodes for touch panels are fabricated. • PEDOT:PSS films are coated via spin-coating on spray-deposited CNTs. • Hybrid electrodes are fabricated by varying the thickness of CNTs and PEDOT:PSS. • The resistance, transmittance, and color properties have been analyzed. • Hybrid electrodes satisfy electrical and optical properties for touch panels

  15. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    Science.gov (United States)

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. Copyright © 2014 Elsevier B.V. All rights reserved.

  16. Rolling-contact and wear resistance of hard coatings on bearing-steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, A.

    1992-02-01

    Ever-increasing needs for high-performance ball- and roller-bearing components that can endure extreme applications have led to a growing interest in hard coatings for improved fatigue life and wear resistance. In particular, hard TiN and TiC coatings and, quite recently, diamond like carbon films have attracted much attention from manufacturers that produce bearing systems for both rolling- and sliding-contact applications. This paper presents an overview that highlights recent incremental progress in achieving improved fatigue and wear resistance in bearing steels through the use of hard coatings. Effects of coating adhesion, thickness, and morphology on fatigue and wear resistance of hard coatings are discussed in detail. Specific references are made to a few mechanistic models that correlate coating thickness and adhesion to improved fatigue life and wear resistance.

  17. Quasi-static puncture resistance behaviors of high-strength polyester fabric for soft body armor

    Directory of Open Access Journals (Sweden)

    Qiu-Shi Wang

    Full Text Available A series of economical and flexible fabrics were prepared using high-strength polyester yarns with different fabric structures, weft density and number of layers. The effect of these factors on quasi-static puncture resistance was comparatively studied. The failure mode of the fabrics was analyzed with SEM photographs. Findings indicate that the structure and the weft density affected the quasi-static puncture resistance property of the fabrics, the plain fabrics had better puncture resistance property than twill and satin fabrics. The max puncture force and puncture energy of the plain fabrics with 160 yarn/10 cm reached the max values which were 107.43 N and 0.44 J, respectively. The number of layers had a linear relationship to quasi-static puncture resistance. The contact pressure and friction of the probe against the fibers were the main hindrance during the quasi-static puncture process and the breakage of the fibers during the penetration was caused by the bend and tensile deformation. Keywords: High-strength polyester fabrics, Fabric structure, Multiple-layer fabrics, Quasi-static puncture resistance

  18. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  19. Microstructure and Wear Resistance of TIG Remelted NiCrBSi Thick Coatings

    OpenAIRE

    Li, Guo-lu; Li, Ya-long; Dong, Tian-shun; Wang, Hai-dou; Zheng, Xiao-dong; Zhou, Xiu-kai

    2018-01-01

    The self-fluxing NiCrBSi coatings with 800 μm thickness were prepared on the surface of AISI1045 steel substrate by plasma spraying. And the remelted coating was obtained using by the tungsten inert gas (TIG) arc process. The microstructure, surface roughness, hardness, phase composition, and wear resistance of the sprayed coating and remelted coating were systematically investigated. The results demonstrate that TIG remelted treatment can significantly eliminate the microscopic defects in th...

  20. Photonic properties of hybrid colloidal crystals fabricated by a rapid dip-coating process.

    Science.gov (United States)

    Deleuze, C; Sarrat, B; Ehrenfeld, F; Perquis, S; Derail, C; Billon, L

    2011-06-14

    The enhancement of the capillarity fabrication of well-ordered two-dimensional (2D) and three-dimensional (3D) opal photonic crystal is described herein. The quality enhancement and the reduction of the fabrication time are improved by using core@soft adhesive shell (Silica@PolyButylAcrylate) particles dispersed in an organic solvent with a high boiling point. The hybridization by an elastomeric corona polymer, grafted from the SiO(2) surface, has offered adhesive properties naturally tunable by changing the polymer state from a solvated to a dry one. Such properties involve drastic changes of the self-assembly behavior and qualities. Their use, as elementary building blocks, for colloidal crystal fabrication have required a high withdrawal rate (up to 4000 μm s(-1)), i.e. involving a three order of magnitude reduction in time compared to a classic vertical deposition method (1 to 10 μm s(-1)) and a good control/prediction of the coating thickness can be tuned by varying the withdrawal rate and the particle concentration. In addition, an analysis of the 2D synthetic iridescence of the hybrid photonic crystal was performed under white light, revealing the adhesive shell bridge influence on the dissipation energy of cracks linked to the crystal quality and the photonic properties. This journal is © the Owner Societies 2011

  1. Fabrication of an Anisotropic Superhydrophobic Polymer Surface Using Compression Molding and Dip Coating

    Directory of Open Access Journals (Sweden)

    Kyong-Min Lee

    2017-11-01

    Full Text Available Many studies of anisotropic wetting surfaces with directional structures inspired from rice leaves, bamboo leaves, and butterfly wings have been carried out because of their unique liquid shape control and transportation. In this study, a precision mechanical cutting process, ultra-precision machining using a single crystal diamond tool, was used to fabricate a mold with microscale directional patterns of triangular cross-sectional shape for good moldability, and the patterns were duplicated on a flat thermoplastic polymer plate by compression molding for the mass production of an anisotropic wetting polymer surface. Anisotropic wetting was observed only with microscale patterns, but the sliding of water could not be achieved because of the pinning effect of the micro-structure. Therefore, an additional dip coating process with 1H, 1H, 2H, 2H-perfluorodecythricholosilanes, and TiO2 nanoparticles was applied for a small sliding angle with nanoscale patterns and a low surface energy. The anisotropic superhydrophobic surface was fabricated and the surface morphology and anisotropic wetting behaviors were investigated. The suggested fabrication method can be used to mass produce an anisotropic superhydrophobic polymer surface, demonstrating the feasibility of liquid shape control and transportation.

  2. Ambient fabrication of flexible and large-area organic light-emitting devices using slot-die coating

    DEFF Research Database (Denmark)

    Sandstrom, Andreas; Dam, Henrik Friis; Krebs, Frederik C

    2012-01-01

    of an alternative emissive device, a light-emitting electrochemical cell, using a slot-die roll-coating apparatus. The fabricated flexible sheets exhibit bidirectional and uniform light emission, and feature a fault-tolerant >1-mu m-thick active material that is doped in situ during operation. It is notable...... that the initial preparation of inks, the subsequent coating of the constituent layers and the final device operation all could be executed under ambient air....

  3. MWCNT Coated Free-Standing Carbon Fiber Fabric for Enhanced Performance in EMI Shielding with a Higher Absolute EMI SE

    Directory of Open Access Journals (Sweden)

    Sudesh Jayashantha Pothupitiya Gamage

    2017-11-01

    Full Text Available A series of multi-walled carbon nanotube (MWCNT coated carbon fabrics was fabricated using a facile dip coating process, and their performance in electrical conductivity, thermal stability, tensile strength, electromagnetic interference (EMI and shielding effectiveness (SE was investigated. A solution of MWCNT oxide and sodium dodecyl sulfate (SDS in water was used in the coating process. MWCNTs were observed to coat the surfaces of carbon fibers and to fill the pores in the carbon fabric. Electrical conductivity of the composites was 16.42 S cm−1. An EMI shielding effectiveness of 37 dB at 2 GHz was achieved with a single layer of C/C composites, whereas the double layers resulted in 68 dB EMI SE at 2.7 GHz. Fabricated composites had a specific SE of 486.54 dB cm3 g−1 and an absolute SE of approximately 35,000 dB cm2 g−1. According to the above results, MWCNT coated C/C composites have the potential to be used in advanced shielding applications such as aerospace and auto mobile electronic devices.

  4. Fabrication of wear-resistant silicon microprobe tips for high-speed surface roughness scanning devices

    Science.gov (United States)

    Wasisto, Hutomo Suryo; Yu, Feng; Doering, Lutz; Völlmeke, Stefan; Brand, Uwe; Bakin, Andrey; Waag, Andreas; Peiner, Erwin

    2015-05-01

    Silicon microprobe tips are fabricated and integrated with piezoresistive cantilever sensors for high-speed surface roughness scanning systems. The fabrication steps of the high-aspect-ratio silicon microprobe tips were started with photolithography and wet etching of potassium hydroxide (KOH) resulting in crystal-dependent micropyramids. Subsequently, thin conformal wear-resistant layer coating of aluminum oxide (Al2O3) was demonstrated on the backside of the piezoresistive cantilever free end using atomic layer deposition (ALD) method in a binary reaction sequence with a low thermal process and precursors of trimethyl aluminum and water. The deposited Al2O3 layer had a thickness of 14 nm. The captured atomic force microscopy (AFM) image exhibits a root mean square deviation of 0.65 nm confirming the deposited Al2O3 surface quality. Furthermore, vacuum-evaporated 30-nm/200-nm-thick Au/Cr layers were patterned by lift-off and served as an etch mask for Al2O3 wet etching and in ICP cryogenic dry etching. By using SF6/O2 plasma during inductively coupled plasma (ICP) cryogenic dry etching, micropillar tips were obtained. From the preliminary friction and wear data, the developed silicon cantilever sensor has been successfully used in 100 fast measurements of 5- mm-long standard artifact surface with a speed of 15 mm/s and forces of 60-100 μN. Moreover, the results yielded by the fabricated silicon cantilever sensor are in very good agreement with those of calibrated profilometer. These tactile sensors are targeted for use in high-aspect-ratio microform metrology.

  5. Fabrication of biomimetic hydrophobic films with corrosion resistance on magnesium alloy by immersion process

    International Nuclear Information System (INIS)

    Liu Yan; Lu Guolong; Liu Jindan; Han Zhiwu; Liu Zhenning

    2013-01-01

    Highlights: ► We have developed a facile and simple method of creating a hydrophobic surface on a magnesium alloy by an immersion process at room temperature. ► The distribution of the micro-structure and the roughness of the surface play critical roles in transforming from hydrophilic to hydrophobic. ► The hydrophobic coatings possess better corrosion resistance than magnesium alloy matrix. - Abstract: Biomimetic hydrophobic films of crystalline CeO 2 were prepared on magnesium alloy by an immersion process with cerium nitrate solution and then modified with DTS (CH 3 (CH 2 ) 11 Si(OCH 3 ) 3 ). The CeO 2 films fabricated with 20-min immersion yield a water contact angle of 137.5 ± 2°, while 20-min DTS treatment on top of CeO 2 can further enhance the water contact angle to 146.7 ± 2°. Then corrosion-resistant property of these prepared films against NaCl solution was investigated and elucidated using electrochemical measurements.

  6. Coating of cellulose-TiO2 nanoparticles on cotton fabric for durable photocatalytic self-cleaning and stiffness.

    Science.gov (United States)

    Kale, Bandu Madhukar; Wiener, Jakub; Militky, Jiri; Rwawiire, Samson; Mishra, Rajesh; Jacob, Karl I; Wang, Youjiang

    2016-10-05

    A new route to make cotton fabric self-cleaning and permanently stiff by coating cellulose-TiO2 on its surface is demonstrated herein. Cellulose-TiO2 dispersion was used for coating and was prepared by mixing TiO2 nanoparticles with cellulose in 60% H2SO4 solution. The surface morphology of cellulose-TiO2 nanoparticles coated sample was analyzed by SEM. The appearance of white TiO2 particles on the surface of the cotton fabric confirmed the successful coating process. The Orange II dye was used as stain and its degradation was observed under UV light. X-ray diffraction analysis showed that cellulose II content increases slightly (by 5.3%) after the solvent treatment. Washing fastness study showed that the fabric stiffness was permanent and self-cleaning properties were stable with 1, 3 and 5% TiO2 coated samples. Air and water vapor permeability was not decreased considerably, whereas tensile strength was increased significantly after coating. Copyright © 2016 Elsevier Ltd. All rights reserved.

  7. Fabrication of two-dimensional visible wavelength nanoscale plasmonic structures using hydrogen silsesquioxane based resist

    Science.gov (United States)

    Smith, Kyle Z.; Gadde, Akshitha; Kadiyala, Anand; Dawson, Jeremy M.

    2016-03-01

    In recent years, the global market for biosensors has continued to increase in combination with their expanding use in areas such as biodefense/detection, home diagnostics, biometric identification, etc. A constant necessity for inexpensive, portable bio-sensing methods, while still remaining simple to understand and operate, is the motivation behind novel concepts and designs. Labeled visible spectrum bio-sensing systems provide instant feedback that is both simple and easy to work with, but are limited by the light intensity thresholds required by the imaging systems. In comparison, label-free bio-sensing systems and other detection modalities like electrochemical, frequency resonance, thermal change, etc., can require additional technical processing steps to convey the final result, increasing the system's complexity and possibly the time required for analysis. Further decrease in the detection limit can be achieved through the addition of plasmonic structures into labeled bio-sensing systems. Nano-structures that operate in the visible spectrum have feature sizes typically in the order of the operating wavelength, calling for high aspect ratio nanoscale fabrication capabilities. In order to achieve these dimensions, electron beam lithography (EBL) is used due to its accurate feature production. Hydrogen silsesquioxane (HSQ) based electron beam resist is chosen for one of its benefits, which is after exposure to oxygen plasma, the patterned resist cures into silicon dioxide (SiO2). These cured features in conjunction with nanoscale gold particles help in producing a high electric field through dipole generation. In this work, a detailed process flow of the fabrication of square lattice of plasmonic structures comprising of gold coated silicon dioxide pillars designed to operate at 560 nm wavelength and produce an intensity increase of roughly 100 percent will be presented.

  8. Use of microhardness as a simple means of estimating relative wear resistance of carbide thermal spray coatings: Part 2. wear resistance of cemented carbide coatings

    Science.gov (United States)

    Factor, Michael; Roman, Itzhak

    2002-12-01

    A selection of WC-Co and Cr3C2-25%NiCr coatings produced by plasma spray and high velocity oxygen fuel (HVOF) deposition techniques were subjected to various wear tests designed to simulate abrasion, cavitation, sliding, and particle erosion type wear mechanisms. All of the coatings were at least 200 µm thick and were deposited onto stainless steel substrates. In Part 1 of this contribution, the microstructures of the coatings were characterized and their mechanical properties were assessed using microindentation procedures. In this second part of the article, the behavior of the coatings when subjected to the various wear tests is reported and the utility of microhardness testing as an indication of relative wear resistance is discussed. It is shown that correctly performed, appropriate microhardness measurements are a good indication of abrasion resistance and sliding wear resistance, and also correlate well with cavitation resistance in Cr3C2-NiCr. The measurements were less useful for predicting erosion resistance for both Cr3C2-NiCr and WC-Co, however, and for abrasion resistance when WC-Co was ground against SiC. Here the contribution of micromechanisms involving fracturing and brittle failure is greater than that indicated by the coating microhardness, which is essentially a measurement of resistance to plastic deformation under equilibrium conditions.

  9. Microstructure and Wear Resistance of TIG Remelted NiCrBSi Thick Coatings

    Directory of Open Access Journals (Sweden)

    Guo-lu Li

    2018-01-01

    Full Text Available The self-fluxing NiCrBSi coatings with 800 μm thickness were prepared on the surface of AISI1045 steel substrate by plasma spraying. And the remelted coating was obtained using by the tungsten inert gas (TIG arc process. The microstructure, surface roughness, hardness, phase composition, and wear resistance of the sprayed coating and remelted coating were systematically investigated. The results demonstrate that TIG remelted treatment can significantly eliminate the microscopic defects in thick coating and improve its density. The surface roughness (Ra of the remelted coating is only 18.9% of the sprayed coating. The hardness of the remelted coating is 26.8% higher than that of the sprayed coating. The main phases in the sprayed coating are changed from γ-Ni, Cr7C3, and Cr2B to γ-Ni, Cr23C6, CrB, Ni3B, and Fe3C. The wear mass loss of the remelted coating is only 17.1% of the sprayed coating. Therefore, a Ni-based thick coating with good wear resistance can be obtained by plasma spraying and remelted technique.

  10. Reactive Fabrication and Effect of NbC on Microstructure and Tribological Properties of CrS Co-Based Self-Lubricating Coatings by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Liuyang Fang

    2017-12-01

    Full Text Available The CrS/NbC Co-based self-lubricating composite coatings were successfully fabricated on Cr12MoV steel surface by laser clad Stellite 6, WS2, and NbC mixed powders. The phase composition, microstructure, and tribological properties of the coatings ware investigated by means of X-ray diffraction (XRD, scanning electron microscopy (SEM, and energy dispersive spectrometer (EDS, as well as dry sliding wear testing. Based on the experimental results, it was found reactions between WS2 and Co-based alloy powder had occurred, which generated solid-lubricant phase CrS, and NbC play a key role in improving CrS nuclear and refining microstructure of Co-based composite coating during laser cladding processing. The coatings were mainly composed of γ-Co, CrS, NbC, Cr23C6, and CoCx. Due to the distribution of the relatively hard phase of NbC and the solid lubricating phase CrS, the coatings had better wear resistance. Moreover, the suitable balance of CrS and NbC was favorable for further decreasing the friction and improving the stability of the contact surfaces between the WC ball and the coatings. The microhardness, friction coefficient, and wear rate of the coating 4 (Clad powders composed of 60 wt % Stellite 6, 30 wt % NbC and 10 wt % WS2 were 587.3 HV0.5, 0.426, and 5.61 × 10−5 mm3/N·m, respectively.

  11. Reactive Fabrication and Effect of NbC on Microstructure and Tribological Properties of CrS Co-Based Self-Lubricating Coatings by Laser Cladding.

    Science.gov (United States)

    Fang, Liuyang; Yan, Hua; Yao, Yansong; Zhang, Peilei; Gao, Qiushi; Qin, Yang

    2017-12-28

    The CrS/NbC Co-based self-lubricating composite coatings were successfully fabricated on Cr12MoV steel surface by laser clad Stellite 6, WS₂, and NbC mixed powders. The phase composition, microstructure, and tribological properties of the coatings ware investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectrometer (EDS), as well as dry sliding wear testing. Based on the experimental results, it was found reactions between WS₂ and Co-based alloy powder had occurred, which generated solid-lubricant phase CrS, and NbC play a key role in improving CrS nuclear and refining microstructure of Co-based composite coating during laser cladding processing. The coatings were mainly composed of γ-Co, CrS, NbC, Cr 23 C₆, and CoC x . Due to the distribution of the relatively hard phase of NbC and the solid lubricating phase CrS, the coatings had better wear resistance. Moreover, the suitable balance of CrS and NbC was favorable for further decreasing the friction and improving the stability of the contact surfaces between the WC ball and the coatings. The microhardness, friction coefficient, and wear rate of the coating 4 (Clad powders composed of 60 wt % Stellite 6, 30 wt % NbC and 10 wt % WS₂) were 587.3 HV 0.5 , 0.426, and 5.61 × 10 -5 mm³/N·m, respectively.

  12. Fabrication of nested elliptical KB mirrors using profile coating for synchrotron radiation X-ray focusing

    International Nuclear Information System (INIS)

    Liu Chian; Ice, G.E.; Liu, W.; Assoufid, L.; Qian, J.; Shi, B.; Khachatryan, R.; Wieczorek, M.; Zschack, P.; Tischler, J.Z.

    2012-01-01

    This paper describes fabrication methods used to demonstrate the advantages of nested or Montel optics for micro/nanofocusing of synchrotron X-ray beams. A standard Kirkpatrick-Baez (KB) mirror system uses two separated elliptical mirrors at glancing angles to the X-ray beam and sequentially arranged at 90° to each other to focus X-rays successively in the vertical and horizontal directions. A nested KB mirror system has the two mirrors positioned perpendicular and side-by-side to each other. Compared to a standard KB mirror system, Montel optics can focus a larger divergence and the mirrors can have a shorter focal length. As a result, nested mirrors can be fabricated with improved demagnification factor and ultimately smaller focal spot, than with a standard KB arrangement. The nested system is also more compact with an increased working distance, and is more stable, with reduced complexity of mirror stages. However, although Montel optics is commercially available for laboratory X-ray sources, due to technical difficulties they have not been used to microfocus synchrotron radiation X-rays, where ultra-precise mirror surfaces are essential. The main challenge in adapting nested optics for synchrotron microfocusing is to fabricate mirrors with a precise elliptical surface profile at the very edge where the two mirrors meet and where X-rays scatter. For example, in our application to achieve a sub-micron focus with high efficiency, a surface figure root-mean-square (rms) error on the order of 1 nm is required in the useable area along the X-ray footprint with a ∼0.1 mm-diameter cross section. In this paper we describe promising ways to fabricate precise nested KB mirrors using our profile coating technique and inexpensive flat Si substrates.

  13. Characterization and fabrication of fully metal-coated scanning near-field optical microscopy SiO2 tips.

    Science.gov (United States)

    Aeschimann, L; Akiyama, T; Staufer, U; De Rooij, N F; Thiery, L; Eckert, R; Heinzelmann, H

    2003-03-01

    The fabrication of silicon cantilever-based scanning near-field optical microscope probes with fully aluminium-coated quartz tips was optimized to increase production yield. Different cantilever designs for dynamic- and contact-mode force feedback were implemented. Light transmission through the tips was investigated experimentally in terms of the metal coating and the tip cone-angle. We found that transmittance varies with the skin depth of the metal coating and is inverse to the cone angle, meaning that slender tips showed higher transmission. Near-field optical images of individual fluorescing molecules showed a resolution thermocouple showed no evidence of mechanical defect or orifice formation by thermal effects.

  14. Precisely controlled resorcinol-formaldehyde resin coating for fabricating core-shell, hollow, and yolk-shell carbon nanostructures.

    Science.gov (United States)

    Fang, Xiaoliang; Liu, Shengjie; Zang, Jun; Xu, Chaofa; Zheng, Ming-Sen; Dong, Quan-Feng; Sun, Daohua; Zheng, Nanfeng

    2013-08-07

    This work provides a facile one-step sol-gel route to synthesize high-quality resorcinol-formaldehyde (RF) resin coated nanocomposites that can be further used to fabricate desired carbon nanostructures. Colloidal particles with different morphologies and sizes can be coated with high-quality RF resin shells by the proposed cationic surfactant assisted RF resin coating strategy. The as-synthesized RF resin coated nanocomposites are ideal candidates for selective synthesis of core-shell, hollow, and yolk-shell carbon nanostructures. Based on the carboxylic functional RF resin coating, graphitic carbon nanostructures can also be synthesized by employing the graphitization catalyst. The as-synthesized carbon nanostructures show the advantageous performances in several applications. Hollow carbon spheres are potential electrode materials for lithium-sulfur batteries. Hollow graphitic spheres are promising catalyst supports for oxygen reduction reaction. And yolk-shell structured Au@HCS nanoreactors with ultrathin shells exhibit high catalytic activity and recyclability in confined catalysis.

  15. Nanostructured titanium–silver coatings with good antibacterial activity and cytocompatibility fabricated by one-step magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Long [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Hang, Ruiqiang, E-mail: hangruiqiang@tyut.edu.cn [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Gao, Ang [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Zhang, Xiangyu; Huang, Xiaobo; Wang, Yueyue; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan (China); Zhao, Lingzhou, E-mail: zhaolingzhou1983@hotmail.com [State Key Laboratory of Military Stomatology, Department of Periodontology, School of Stomatology, The Fourth Military Medical University, Xi’an (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

    2015-11-15

    Graphical abstract: - Highlights: • We fabricate Ti–Ag coatings with different Ag contents and surface morphologies. • The Ti–Ag coatings possess long-term antibacterial ability. • Increased Ag contents in the coatings leads to enhanced osteoblast functions. - Abstract: Bacterial infection and loosing are serious complications for biomedical implants in the orthopedic, dental, and other biomedical fields and the ideal implants should combine good antibacterial ability and bioactivity. In this study, nanostructured titanium–silver (Ti–Ag) coatings with different Ag contents (1.2 to 21.6 at%) are prepared on Ti substrates by magnetron sputtering. As the Ag concentration is increased, the coatings change from having dense columnar crystals to sparse ones and eventually no columnar structure. The Ti–Ag coatings can effectively kill Staphylococcus aureus during the first few days and remain moderately antibacterial after immersion for 75 days. Compared to pure Ti, the Ti–Ag coatings show good cytocompatibility as indicated by good osteoblast adhesion, proliferation, intracellular total protein synthesis, and alkaline phosphatase (ALP) activity. In addition, cell spreading, collagen secretion, and extracellular matrix mineralization are promoted on the coatings with the proper Ag contents due to the nanostructured morphological features. Our results indicate that favorable antibacterial activity and osseointegration ability can be simultaneously achieved by regulating the Ag contents in Ti–Ag coatings.

  16. Nanostructured titanium–silver coatings with good antibacterial activity and cytocompatibility fabricated by one-step magnetron sputtering

    International Nuclear Information System (INIS)

    Bai, Long; Hang, Ruiqiang; Gao, Ang; Zhang, Xiangyu; Huang, Xiaobo; Wang, Yueyue; Tang, Bin; Zhao, Lingzhou; Chu, Paul K.

    2015-01-01

    Graphical abstract: - Highlights: • We fabricate Ti–Ag coatings with different Ag contents and surface morphologies. • The Ti–Ag coatings possess long-term antibacterial ability. • Increased Ag contents in the coatings leads to enhanced osteoblast functions. - Abstract: Bacterial infection and loosing are serious complications for biomedical implants in the orthopedic, dental, and other biomedical fields and the ideal implants should combine good antibacterial ability and bioactivity. In this study, nanostructured titanium–silver (Ti–Ag) coatings with different Ag contents (1.2 to 21.6 at%) are prepared on Ti substrates by magnetron sputtering. As the Ag concentration is increased, the coatings change from having dense columnar crystals to sparse ones and eventually no columnar structure. The Ti–Ag coatings can effectively kill Staphylococcus aureus during the first few days and remain moderately antibacterial after immersion for 75 days. Compared to pure Ti, the Ti–Ag coatings show good cytocompatibility as indicated by good osteoblast adhesion, proliferation, intracellular total protein synthesis, and alkaline phosphatase (ALP) activity. In addition, cell spreading, collagen secretion, and extracellular matrix mineralization are promoted on the coatings with the proper Ag contents due to the nanostructured morphological features. Our results indicate that favorable antibacterial activity and osseointegration ability can be simultaneously achieved by regulating the Ag contents in Ti–Ag coatings.

  17. Development and Life Prediction of Erosion Resistant Turbine Low Conductivity Thermal Barrier Coatings

    Science.gov (United States)

    Zhu, Dongming; Miller, Robert A.; Kuczmarski, Maria A.

    2010-01-01

    Future rotorcraft propulsion systems are required to operate under highly-loaded conditions and in harsh sand erosion environments, thereby imposing significant material design and durability issues. The incorporation of advanced thermal barrier coatings (TBC) in high pressure turbine systems enables engine designs with higher inlet temperatures, thus improving the engine efficiency, power density and reliability. The impact and erosion resistance of turbine thermal barrier coating systems are crucial to the turbine coating technology application, because a robust turbine blade TBC system is a prerequisite for fully utilizing the potential coating technology benefit in the rotorcraft propulsion. This paper describes the turbine blade TBC development in addressing the coating impact and erosion resistance. Advanced thermal barrier coating systems with improved performance have also been validated in laboratory simulated engine erosion and/or thermal gradient environments. A preliminary life prediction modeling approach to emphasize the turbine blade coating erosion is also presented.

  18. Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Tamilselvi, M. [Department of Chemistry, Thiru Kolanjiappar Government Arts College, Virudhachalam 606001 (India); Kamaraj, P. [Department of Chemistry, SRM University, Kattankulathur 603203 (India); Arthanareeswari, M., E-mail: arthanareeswari@gmail.com [Department of Chemistry, SRM University, Kattankulathur 603203 (India); Devikala, S. [Department of Chemistry, SRM University, Kattankulathur 603203 (India)

    2015-02-01

    Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO{sub 2}) required for phosphating.

  19. The High-Temperature Resistance Properties of Polysiloxane/Al Coatings with Low Infrared Emissivity

    Directory of Open Access Journals (Sweden)

    Jun Zhao

    2018-03-01

    Full Text Available High-temperature-resistant coatings with low infrared emissivity were prepared using polysiloxane resin and flake aluminum as the adhesive and pigment, respectively. The heat resistance mechanisms of the polysiloxane/Al coating were systematically investigated. The composition, surface morphology, infrared reflectance spectra, and thermal expansion dimension (ΔL of the coatings were characterized by X-ray photoelectron spectroscopy (XPS, field emission scanning electron microscopy (FE-SEM, Fourier transform infrared spectroscopy, and thermal mechanical analysis (TMA, respectively. The results show that thermal decomposition of the resin and mismatch of ΔL between the coating and the substrate facilitate the high temperature failure of the coating. A suitable amount of flake aluminum pigments could restrain the thermal decomposition of the resin and could increase the match degree of ΔL between the coating and substrate, leading to an enhanced thermal resistance of the coating. Our results find that a coating with a pigment to binder ratio (P/B ratio of 1.0 could maintain integrity until 600 °C, and the infrared emissivity was as low as 0.27. Hence, a coating with high-temperature resistance and low emissivity was obtained. Such coatings can be used for infrared stealth technology or energy savings in high-temperature equipment.

  20. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  1. A Facile Fabrication of Silver-Coated Copper Nanowires by Galvanic Replacement

    Directory of Open Access Journals (Sweden)

    Xin He

    2016-01-01

    Full Text Available We demonstrated a general strategy to fabricate silver-coated copper nanowires by a galvanic replacement, which is guided by the chemical principle that metal ions (silver ions with a relatively high reduction potential can galvanically etch nanostructure made from a less metal (copper. Well-dispersed and high-yielded copper nanowires were initially synthesized and then introduced into silver-ammonia solution for the growth of silver nanocrystals on the nanowire surfaces under vigorous oscillation. The results of X-ray diffraction, scanning electron microscope, and transmission electron microscope revealed that the silver nanocrystals were uniformly distributed on the copper nanowire surfaces to form Cu-Ag heterostructures. The concentration of silver-ammonia solution and the time of replacement reaction determine the size and density of the silver nanocrystals. Our investigation might pave the way to the synthesis of other bimetallic nanostructures via a facile, fast, and economical route.

  2. Improved corrosion resistance of AZ91D magnesium alloy by a zinc–yttrium coating

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hongxia; Yu, Bin; Wang, Weiwei [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Key Laboratory of Interface Science and Engineering in Advanced Materials, Taiyuan University of Technology, Ministry of Education, Taiyuan, Shanxi 030024 (China); Ren, Guangxiao [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Liang, Wei, E-mail: liangwei@tyut.edu.cn [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Key Laboratory of Interface Science and Engineering in Advanced Materials, Taiyuan University of Technology, Ministry of Education, Taiyuan, Shanxi 030024 (China); Zhang, Jinshan [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China)

    2014-01-05

    Highlights: • A zinc–yttrium coating can be formed on the surface of AZ91D magnesium alloy. • The coating contains a large amount of intermetallic compound Mg{sub 5}Al{sub 2}Zn{sub 2}. • The microhardness values of the coating are much higher than that of the substrate. • The coating can improve the corrosion resistance of the substrate effectively. -- Abstract: A zinc–yttrium coating on AZ91D magnesium alloy was conducted by diffusion treatment in order to improve its corrosion resistance and wear resistance. The microstructures and phase constituents of the zinc–yttrium coating were investigated using optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectrum (EDS). The results reveal that a zinc–yttrium coating has been formed on the surface of magnesium specimens by the solidification of the liquid layer formed between the AZ91D magnesium alloy and the Zn, Y mixed powders. The microstructure of the zinc–yttrium coating is typical eutectic structure, which contains a large amount of intermetallic compound, such as Mg{sub 5}Al{sub 2}Zn{sub 2}. In addition, the microhardness values of the intermetallic compounds are much higher than those of the substrate and this would greatly contribute to the enhancement of wear resistance. The results of electrochemical corrosion tests in 3.5 wt.% NaCl solution show that the corrosion resistance of the coated specimens has been increased significantly.

  3. On-Demand Gas-to-Liquid Process To Fabricate Thermoresponsive Antimicrobial Nanocomposites and Coatings.

    Science.gov (United States)

    Poudel, Bijay Kumar; Park, Jae Hong; Byeon, Jeong Hoon

    2017-05-10

    Antimicrobial material is emerging as a major component of the mitigation strategy against microbial growth on abiotic surfaces. In this work, a newly designed process is proposed to fabricate thermoresponsive antimicrobial nanocomposites (TANs) and coatings (TACs) as an on-demand system. Thermoresponsive polymer (TRP)-incorporated silver (Ag) nanocomposites with silica nanoparticles (SNPs) or carbon nanotubes (CNTs; Ag-SNP@TRP or Ag-CNT@TRP) were produced by a single-pass gas-to-liquid process. The SNPs or CNTs were first produced by spark ablation and successively injected for dispersal in a liquid cell containing polydimethylsiloxane, poly(N-isopropylacrylamide), and silver nitrate under ultrasound irradiation. Suspensions of Ag-SNP@TRP or Ag-CNT@TRP nanocomposites were then deposited on a touch screen panel (TSP) protection film via electrohydrodynamic spray to form transparent antibacterial coatings. Fundamental antibacterial activities of TANs were evaluated against Escherichia coli and Staphylococcus epidermidis. The TANs showed stronger antibacterial activities at the higher temperature for all testing conditions. Lower minimum inhibitory concentrations of Ag-SNP@TRP and Ag-CNT@TRP nanocomposites were required against the two bacteria at 37 °C compared to those at 27 °C. The TACs on display showed elevated antimicrobial activity when the panel was turned on (38.1 °C) compared with when the panel was turned off (23.8 °C). This work provides a utilizable concept to continuously fabricate TANs and TACs, and it specifically offers stimuli-sensitive control of antimicrobial activity on TSPs, including other frequently touched surfaces.

  4. Bioactive glass–ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

    International Nuclear Information System (INIS)

    Ye Xinyu; Cai Shu; Dou Ying; Xu Guohua; Huang Kai; Ren Mengguo; Wang Xuexin

    2012-01-01

    Highlights: ► Sol–gel derived 45S5 glass–ceramic coating was prepared on Mg alloy substrate. ► The corrosion resistance of glass–ceramic coated Mg alloy was markedly improved. ► The corrosion behavior of the coated sample varied due to the cracking of coating. - Abstract: In this work, a bioactive 45S5 glass–ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol–gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass–ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na 2 Ca 2 Si 3 O 9 , with the thickness of ∼1.0 μm, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (E corr ) form −1.60 V to −1.48 V, and a reduction of corrosion current density (i corr ) from 4.48 μA cm −2 to 0.16 μA cm −2 , due to the protection provided by the glass–ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass–ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass–ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

  5. Development of wear-resistant coatings for cobalt-base alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

  6. Polymethacrylate coated electrospun PHB fibers: An exquisite outlook for fabrication of paper-based biosensors.

    Science.gov (United States)

    Hosseini, Samira; Azari, Pedram; Farahmand, Elham; Gan, S N; Rothan, Hussin A; Yusof, Rohana; Koole, Leo H; Djordjevic, Ivan; Ibrahim, Fatimah

    2015-07-15

    Electrospun polyhydroxybutyrate (PHB) fibers were dip-coated by polymethyl methacrylate-co-methacrylic acid, poly(MMA-co-MAA), which was synthesized in different molar ratios of the monomers via free-radical polymerization. Fabricated platfrom was employed for immobilization of the dengue antibody and subsequent detection of dengue enveloped virus in enzyme-linked immunosorbent assay (ELISA). There is a major advantage for combination of electrospun fibers and copolymers. Fiber structre of electrospun PHB provides large specific surface area available for biomolecular interaction. In addition, polymer coated parts of the platform inherited the premanent presence of surface carboxyl (-COOH) groups from MAA segments of the copolymer which can be effectively used for covalent and physical protein immobilization. By tuning the concentration of MAA monomers in polymerization reaction the concentration of surface -COOH groups can be carefully controlled. Therefore two different techniques have been used for immobilization of the dengue antibody aimed for dengue detection: physical attachment of dengue antibodies to the surface and covalent immobilization of antibodies through carbodiimide chemistry. In that perspective, several different characterization techniques were employed to investigate the new polymeric fiber platform such as scanning electron microscopy (SEM), atomic force microscopy (AFM), water contact angle (WCA) measurement and UV-vis titration. Regardless of the immobilization techniques, substantially higher signal intensity was recorded from developed platform in comparison to the conventional ELISA assay. Copyright © 2015 Elsevier B.V. All rights reserved.

  7. Luminescent antireflective coatings with disordered surface nanostructures fabricated by liquid processes.

    Science.gov (United States)

    Tanaka, Sota; Fujihara, Shinobu

    2011-03-15

    Antireflective phosphor coatings having disordered surface nanostructures were fabricated by a sol-gel dip coating method and a subsequent hot water treatment. Thin films of a Bi(3+),Eu(3+)-codoped YVO4 red phosphor were first prepared and effects of the addition of an aluminum source to precursor solutions on their microstructure and optical properties were examined. Optical transmittance of the YVO4:Bi(3+),Eu(3+) film was lower than that of a bare quartz glass substrate due to a higher refractive index of YVO4. The addition of the aluminum source and the hot water treatment resulted in a considerable increase of transmittance and its smaller angular dependence, which could generate an antireflective effect by the phosphor thin films. Observation of the microstructure revealed that the hot water treatment brought a remarkable change in the surface as well as the cross-section structure in the aluminum-added YVO4:Bi(3+),Eu(3+) film. The film density and hence the refractive index were gradually changed like a pseudo moth-eye structure, which explained the occurrence of the antireflective effect. The microstructural change was attributed to the dissolution of alumina present in the film and the reprecipitation of boehmite on the film surface during the hot water treatment. Photoluminescence of the YVO4:Bi(3+),Eu(3+) film could also be enhanced by the antireflective effect due to the suppression of surface Fresnel reflection of incident light and total internal reflection of emitted light.

  8. Fabrication of electrospun polycaprolactone coated withchitosan-silver nanoparticles membranes for wound dressing applications.

    Science.gov (United States)

    Nhi, Tra Thanh; Khon, Huynh Chan; Hoai, Nguyen Thi Thu; Bao, Bui Chi; Quyen, Tran Ngoc; Van Toi, Vo; Hiep, Nguyen Thi

    2016-10-01

    In this study, electrospun polycaprolactone membrane coated with chitosan-silver nanoparticles (CsAg), electrospun polycaprolactone/chitosan/Ag nanoparticles, was fabricated by immersing the plasma-treated electrospun polycaprolactone membrane in the CsAg gel. The plasma modification of electrospun polycaprolactone membrane prior to CsAg coating was tested by methylene blue stain and scanning electron microscope. The presence of silver and chitosan on the plasma-treated electrospun polycaprolactone membrane was confirmed by energy-dispersive X-ray spectroscopy and FT-IR spectrum. Scanning electron microscope observation was employed to observe the morphology of the membranes. The release of Ag ions from electrospun polycaprolactone/chitosan/Ag nanoparticles membrane was tested using atomic absorption spectrometry. Electrospun polycaprolactone/chitosan/Ag nanoparticles membrane inherited advantages from both CsAg gel and electrospun polycaprolactone membrane such as: increasing biocompatibility, mechanical strength, and antibacterial activity against both Gram-negative and Gram-positive bacteria. Thus, this investigation introduces a highly potential membrane that can increase the efficacy of the wound dressing process.

  9. Fabrication of detectors and transistors on high-resistivity silicon

    International Nuclear Information System (INIS)

    Holland, S.

    1988-06-01

    A new process for the fabrication of silicon p-i-n diode radiation detectors is described. The utilization of backside gettering in the fabrication process results in the actual physical removal of detrimental impurities from critical device regions. This reduces the sensitivity of detector properties to processing variables while yielding low diode reverse-leakage currents. In addition, gettering permits the use of processing temperatures compatible with integrated-circuit fabrication. P-channel MOSFETs and silicon p-i-n diodes have been fabricated simultaneously on 10 kΩ/centerreverse arrowdot/cm silicon using conventional integrated-circuit processing techniques. 25 refs., 5 figs

  10. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dhandapani, Vishnu Shankar [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Subbiah, Ramesh [Center for Biomaterials, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Department of Biomedical Engineering, Korea University of Science and Technology (UST), Daejon 305-333 (Korea, Republic of); Thangavel, Elangovan [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Arumugam, Madhankumar [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Park, Kwideok [Center for Biomaterials, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Department of Biomedical Engineering, Korea University of Science and Technology (UST), Daejon 305-333 (Korea, Republic of); Gasem, Zuhair M. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Veeraragavan, Veeravazhuthi, E-mail: vv.vazhuthi@gmail.com [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Kim, Dae-Eun, E-mail: kimde@yonsei.ac.kr [Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Department of Mechanical Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of)

    2016-05-15

    Highlights: • a-C:Ti nanocomposite coatings were prepared on 316L stainless steel by using R.F. magnetron sputtering method. • Properties of the nanocomposite coatings were analyzed with respect to titanium content. • Corrosion resistance, biocompatibility and hydrophobicity of nanocomposite coating were enhanced with increasing titanium content. • Coating with 2.33 at.% titanium showed superior tribological properties compared to other coatings. - Abstract: Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp{sup 2} bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  11. Fabrication and characterization of boron-doped nanocrystalline diamond-coated MEMS probes

    Science.gov (United States)

    Bogdanowicz, Robert; Sobaszek, Michał; Ficek, Mateusz; Kopiec, Daniel; Moczała, Magdalena; Orłowska, Karolina; Sawczak, Mirosław; Gotszalk, Teodor

    2016-04-01

    Fabrication processes of thin boron-doped nanocrystalline diamond (B-NCD) films on silicon-based micro- and nano-electromechanical structures have been investigated. B-NCD films were deposited using microwave plasma assisted chemical vapour deposition method. The variation in B-NCD morphology, structure and optical parameters was particularly investigated. The use of truncated cone-shaped substrate holder enabled to grow thin fully encapsulated nanocrystalline diamond film with a thickness of approx. 60 nm and RMS roughness of 17 nm. Raman spectra present the typical boron-doped nanocrystalline diamond line recorded at 1148 cm-1. Moreover, the change in mechanical parameters of silicon cantilevers over-coated with boron-doped diamond films was investigated with laser vibrometer. The increase of resonance to frequency of over-coated cantilever is attributed to the change in spring constant caused by B-NCD coating. Topography and electrical parameters of boron-doped diamond films were investigated by tapping mode AFM and electrical mode of AFM-Kelvin probe force microscopy (KPFM). The crystallite-grain size was recorded at 153 and 238 nm for boron-doped film and undoped, respectively. Based on the contact potential difference data from the KPFM measurements, the work function of diamond layers was estimated. For the undoped diamond films, average CPD of 650 mV and for boron-doped layer 155 mV were achieved. Based on CPD values, the values of work functions were calculated as 4.65 and 5.15 eV for doped and undoped diamond film, respectively. Boron doping increases the carrier density and the conductivity of the material and, consequently, the Fermi level.

  12. Fact Sheets: Final Rule to Reduce Toxic Air Pollutants from Printing, Coating, and Dyeing of Fabrics and Other Textiles

    Science.gov (United States)

    This page contains the February 2003 and the October 2004 final rule fact sheet that contain information on the NESHAP for Printing, Coating, and Dyeing of Fabrics and Other Textiles. These documents provide a summary of the information for this NESHAP.

  13. Fabrication of a Textured Non-Magnetic Ni-12at.%V Alloy Substrate for Coated Conductors

    DEFF Research Database (Denmark)

    Gao, M. M.; Grivel, Jean-Claude; Suo, H. L.

    2011-01-01

    Ni-12at.%V alloy is a promising candidate for non-magnetic cube textured metallic substrates used for high temperature coated conductors. In this work, a textured Ni-12at.%V substrate has been fabricated by powder metallurgy route. After cold rolling and recrystallization annealing, a cube texture...

  14. Corrosion resistance of a composite polymeric coating applied on biodegradable AZ31 magnesium alloy.

    Science.gov (United States)

    Zomorodian, A; Garcia, M P; Moura e Silva, T; Fernandes, J C S; Fernandes, M H; Montemor, M F

    2013-11-01

    The high corrosion rate of magnesium alloys is the main drawback to their widespread use, especially in biomedical applications. There is a need for developing new coatings that provide simultaneously corrosion resistance and enhanced biocompatibility. In this work, a composite coating containing polyether imide, with several diethylene triamine and hydroxyapatite contents, was applied on AZ31 magnesium alloys pre-treated with hydrofluoric acid by dip coating. The coated samples were immersed in Hank's solution and the coating performance was studied by electrochemical impedance spectroscopy and scanning electron microscopy. In addition, the behavior of MG63 osteoblastic cells on coated samples was investigated. The results confirmed that the new coatings not only slow down the corrosion rate of AZ31 magnesium alloys in Hank's solution, but also enhance the adhesion and proliferation of MG63 osteoblastic cells, especially when hydroxyapatite nanoparticles were introduced in the coating formulation. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  15. Fabrication of water-repellent cellulose fiber coated with magnetic nanoparticles under supercritical carbon dioxide

    Science.gov (United States)

    Xu, Shengjie; Shen, Danping; Wu, Peiyi

    2013-04-01

    Hematite nanoparticle-coated magnetic composite fiber was prepared in supercritical carbon dioxide (scCO2). With the help of scCO2, cellulose did not need to be dissolved and regenerated and it could be in any form (e.g., cotton wool, filter paper, textile, etc.). The penetrating and swelling effect of scCO2, the slowing reaction rate of weak alkalis, and the template effect of cellulose fibers were discovered to be the key factors for the fabrication of ordered cellulose/Fe2O3 composite fibers. The structures of the composite fibers as well as the layers of Fe2O3 particles were characterized by means of scanning/transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and Raman investigation. It was found that α-Fe2O3 granules which ranged from 30 to 85 nm with average diameter around 55 nm would be generated on the surface of cellulose fibers via potassium acetate, while irregular square prisms (ranged from 200 to 600 nm) which were composed of smaller nanoparticles ( 10 nm) would be fabricated via urea. And, the obtained composite was highly water repellent with superparamagnetic or ferromagnetic properties.

  16. Photocatalysis and self-cleaning from g-C3N4 coated cotton fabrics under sunlight irradiation

    Science.gov (United States)

    Fan, Yunde; Zhou, Ji; Zhang, Jin; Lou, Yaqin; Huang, Zhenwu; Ye, Yong; Jia, Li; Tang, Bin

    2018-05-01

    Graphite-like carbon nitride (g-C3N4) nanosheets have been facilely assembled via electrostatic interaction onto cotton fabrics for achieving multi-functionalities. The surface morphologies, chemical composition and optical features of the g-C3N4-coated fabrics were characterized. The treated cotton fabrics exhibited remarkable photocatalytic degradation activity and superior self-cleaning performance. A complete degradation of Rhodamine B (RhB) and removal of stains were accomplished under simulated sunlight irradiation. More importantly, the modified fabrics can be reused in catalysis reactions with great durability. The practical treatment approach demonstrated from this work has great potential to be applied in textile industry for functional fabrics manufacture.

  17. Low temperature solid oxide fuel cells based on Sm 0.2Ce 0.8O 1.9 films fabricated by slurry spin coating

    Science.gov (United States)

    Ai, Na; Lü, Zhe; Chen, Kongfa; Huang, Xiqiang; Wei, Bo; Zhang, Yaohui; Li, Shuyan; Xin, Xianshuang; Sha, Xueqing; Su, Wenhui

    A simple and effective slurry spin coating approach was developed for fabricating Sm 0.2Ce 0.8O 1.9 (SDC) films on porous NiO-SDC anode substrates. A dense SDC film with a thickness of ∼15 μm was obtained after sintering at 1400 °C for 4 h. With the same approach, the novel Ba 0.5Sr 0.5Co 0.8Fe 0.2O 3- δ (BSCF)-SDC composite cathode layer was fabricated on the film. When dry hydrogen was used as the fuel and stationary air as the oxidant, maximum power densities of the cell were 648 mW cm -2 at 600 °C and 869 mW cm -2 at 650 °C, respectively. AC impedance analysis indicated that the resistance of the cell under open-circuit conditions was essentially dominated by the interfacial resistance. The activation energies of the interfacial resistance and the ohmic resistance were 99.49 and 54.30 kJ mol -1, respectively.

  18. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Unknown

    900°C. Subsequently, the coatings were heat-treated at 698°C for 1 h. The coating materials were analysed by differential thermal analysis (DTA) and thermogravimetric analysis. (TGA) techniques (Netzsch STA 409C model instrument).

  19. Single step method to fabricate durable superliquiphobic coating on aluminum surface with self-cleaning and anti-fogging properties.

    Science.gov (United States)

    Nanda, D; Varshney, P; Satapathy, M; Mohapatra, S S; Bhushan, B; Kumar, A

    2017-12-01

    The development of self-cleaning and anti-fogging durable superliquiphobic coatings for aluminum surfaces has raised tremendous interest in materials science. In this study, a superliquiphobic coating is fabricated on an aluminum surface by a single-step dip-coating method using 1H,1H,2H,2H-Perfluorooctyltrichlorosilane-modified SiO 2 nanoparticles. The successful implementation of the aforesaid coating in different applications requires extensive investigations of its characteristics and stability. To understand the properties of the coating, surface morphology, contact angle, self-cleaning, anti-fogging, and water repellency were investigated under perturbation conditions. Additionally, the dynamics of water and oil on the coated sample also were studied. Furthermore, the durability of the coating also was examined by performing thermal, chemical, and mechanical stability tests. It was found that the coating is superliquiphobic for water, ethylene glycol, glycerol and hexadecane, and shows thermal, chemical, and mechanical stability. Further, it exhibits self-cleaning and anti-fogging properties. This approach can be applied to any size and shape aluminum surface; thus, it has great industrial applications. Copyright © 2017 Elsevier Inc. All rights reserved.

  20. Corrosion resistant coatings for uranium and uranium alloys

    International Nuclear Information System (INIS)

    Weirick, L.J.; Lynch, C.T.

    1977-01-01

    Coatings to prevent the corrosion of uranium and uranium alloys are considered in two military applications: kinetic energy penetrators and aircraft counterweights. This study, which evaluated organic films and metallic coatings, demonstrated that the two most promising coatings are based on an electrodeposited nickel system and a galvanized zinc system

  1. Structural evolution, thermomechanical recrystallization and electrochemical corrosion properties of Ni-Cu-Mg amorphous coating on mild steel fabricated by dual-anode electrolytic processing

    Energy Technology Data Exchange (ETDEWEB)

    Abdulwahab, M., E-mail: mabdulwahab@abu.edu.ng [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Metallurgical and Materials Engineering, Ahmadu Bello University, Zaria (Nigeria); Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, Ota (Nigeria); Popoola, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa)

    2016-07-01

    Highlights: • The surface of the coat containing Ni-Cu-Mg alloy on mild steel have sufficiently enhanced the properties. • Isothermally treated composites demonstrated 45% increase in the micro-hardness and 79.6% corrosion resistance. • The thermal stability of the developed Ni-Cu-Mg thin films on mild steel was excellent. - Abstract: The electrolytic Ni-Cu based alloy coating with admixed interfacial blend of Mg have been successfully prepared on mild steel substrate by dual anode electroplating processes over a range of applied current density and dwell time. The electrocodeposition of Ni-Cu-Mg coating was investigated in the presence of other bath additives. The influence of deposition current on surface morphology, adhesion behavior, preferred crystal orientation, surface topography and electrochemical activity of Ni-Cu-Mg alloy coating on mild steel were systematically examined. The thermal stability of the developed composite materials was examined via isothermal treatment. Scanning electron microscope equipped with EDS, X-ray diffraction, Atomic force microscope, micro-hardness tester and 3 μmetrohm Potentiostat/galvanostat were used to compare untreated and isothermally treated electrocodeposited composite. The induced activity of the Ni-Cu-Mg alloy changed the surface modification and results to crystal precipitation within the structural interface by the formation of Cu{sub ,} Ni{sub 2}Mg{sub 3} phase. The obtained results showed that the introduction of Mg particles in the plating bath generally modified the surface and brings an increase in the hardness and corrosion resistance of Ni-Cu-Mg layers fabricated. Equally, isothermally treated composites demonstrated an improved properties indicating 45% increase in the micro-hardness and 79.6% corrosion resistance which further showed that the developed composite is thermally stable.

  2. Fabrication of multi-electrode array platforms for neuronal interfacing with bi-layer lift-off resist sputter deposition

    International Nuclear Information System (INIS)

    Kim, Yong Hee; Kim, Gook Hwa; Baek, Nam Seob; Han, Young Hwan; Kim, Ah-Young; Chung, Myung-Ae; Jung, Sang-Don

    2013-01-01

    We report a bi-layer lift-off resist (LOR) technique in combination with sputter deposition of silicon dioxide (SiO 2 ) as a new passivation method in the fabrication of a multi-electrode array (MEA). Using the photo-insensitive LOR as a sacrificial bottom layer and the negative photoresist as a patterning top layer, and performing low-temperature sputter deposition of SiO 2 followed by lift-off, we could successfully fabricate damage-free indium-tin oxide (ITO) and Au MEA. The bi-layer LOR sputter deposition processed Au MEA showed an impedance value of 6 × 10 5 Ω (at 1 kHz), with good consistency over 60 electrodes. The passivation performance of the bi-layer LOR sputter-deposited SiO 2 was tested by electrodepositing Au nanoparticles (NPs) on the Au electrode, resulting in the well-confined and uniformly coated Au NPs. The bi-layer LOR sputter deposition processed ITO, Au, and Au NP-modified MEAs were evaluated and found to have a neuronal spike recording capability at a single unit level, confirming the validity of the bi-layer LOR sputter deposition as an effective passivation technique in fabrication of a MEA. These results suggest that the damage-free Au MEA fabricated with bi-layer LOR sputter deposition would be a viable platform for screening surface modification techniques that are available in neuronal interfacing. (technical note)

  3. Single layer and multilayer wear resistant coatings of (Ti,Al)N: a review

    International Nuclear Information System (INIS)

    PalDey, S.; Deevi, S.C.

    2003-01-01

    We review the status of (Ti,Al)N based coatings obtained by various physical vapor deposition (PVD) techniques and compare their properties. PVD techniques based on sputtering and cathodic arc methods are widely used to deposit wear resistant (Ti,Al)N coatings. These techniques were further modified to improve the metal ionization rate and to eliminate macrodroplets from plasma streams. We summarize manufacture of target/cathode, substrate materials for deposition of coatings, deposition parameters, and the effect of deposition parameters on the physical and mechanical properties of (Ti,Al)N coatings. It is shown that (Ti,Al)N coatings by PVD enhance the wear, thermal, and oxidation resistance of a wide variety of tool materials. We discuss the wear resistant properties of (Ti,Al)N for various machining applications as compared with coatings such as TiN, Ti(C,N) and (Ti,Zr)N. High hardness (∼28-32 GPa), relatively low residual stress (∼5 GPa), superior oxidation resistance, high hot hardness, and low thermal conductivity make (Ti,Al)N coatings most desirable in dry machining and machining of abrasive alloys at high speeds. Multicomponent coatings based on different metallic and nonmetallic elements combine the benefit of individual components leading to a further refinement of coating properties. Alloying additions such as Cr and Y drastically improve the oxidation resistance, Zr and V improve the wear resistance, whereas, Si increases the hardness and resistance to chemical reactivity of the film. Addition of boron improves the abrasive wear behavior of Ti-Al based coatings due to the formation of TiB 2 and BN phases depending on the deposition conditions. Hafnium based nitrides and carbides have potential for resistance to flank and crater wear. The presence of a large number of interfaces between individual layers of a multilayered structure results in a drastic increase in hardness and strength. (Ti,Al)N multilayer super lattice coatings with lattice

  4. Microstructure and Wear Resistance of Chromium Carbide Coating IN SITU Synthesized by VEB

    Science.gov (United States)

    Lu, Binfeng; Li, Liping; Lu, Fenggui; Tang, Xinhua

    2014-08-01

    In this paper, (Cr, Fe)7C3(M7C3)/γ-Fe composite layer has been in situ fabricated on a low carbon steel surface by vacuum electron beam irradiation (VEB). Three kinds of powder mixtures were placed on a low carbon steel substrate, which was then irradiated with electron beam in vacuum condition. The microstructure and wear resistance of the composite layers has been studied by means of optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM), microhardness tester and tribological tester. The chemical composition of all specimens were carefully analyzed using energy-dispersive X-ray spectroscopy (EDAX) technique. Depending on three different powder mixtures, hypereutectic and hypoeutectic microstructures were obtained on surface composite layers. No pores and cracks were found on the coatings. The amount of carbides formed in the surface composite layer was mainly determined by carbon concentration. The microstructure close to the fusion line was largely primary austenite dendrite. The hardness and wear resistance of the surface composite layer has been greatly improved due to the extensive distribution of carbides.

  5. CrN-based wear resistant hard coatings for machining and forming tools

    Energy Technology Data Exchange (ETDEWEB)

    Yang, S; Cooke, K E; Teer, D G [Teer Coatings Ltd, West Stone House, Berry Hill Industrial Estate, Droitwich, Worcestershire WR9 9AS (United Kingdom); Li, X [School of Metallurgy and Materials, University of Birmingham, Birmingham B15 2TT (United Kingdom); McIntosh, F [Rolls-Royce plc, Inchinnan, Renfrewshire PA4 9AF, Scotland (United Kingdom)

    2009-05-21

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  6. CrN-based wear resistant hard coatings for machining and forming tools

    International Nuclear Information System (INIS)

    Yang, S; Cooke, K E; Teer, D G; Li, X; McIntosh, F

    2009-01-01

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  7. Study of the Contact Resistance of Interlaced Stainless Steel Yarns Embedded in Hybrid Woven Fabrics

    Directory of Open Access Journals (Sweden)

    Vasile Simona

    2017-06-01

    Full Text Available The contact resistance of two interlacing electro-conductive yarns embedded in a hybrid woven fabric will constitute a problem for electro-conductive textiles under certain circumstances. A high contact resistance can induce hotspots, while a variable contact resistance may cause malfunctioning of the components that are interconnected by the electro-conductive yarns. Moreover, the contact robustness should be preserved over time and various treatments such as washing or abrading should not alter the functioning of the electro-conductive textiles. The electrical resistance developed in the contact point of two interlacing electro-conductive yarns is the result of various factors. The influence of diameter of the electro-conductive stainless steel yarns, the weave pattern, the weft density, and the abrasion on the contact resistance was investigated. Hybrid polyester fabrics were produced according to the design of experiments (DoE and statistical models were found that describe the variation of the contact resistance with the selected input parameters. It was concluded that the diameter of the stainless steel warp and weft yarns has a statistically significant influence on the contact resistance regardless of the weave. Weft density had a significant influence on the contact resistance but only in case of the twill fabrics. Abrasion led to an increase in contact resistance regardless of the weave pattern and the type of stainless steel yarn that was used. Finally, a combination of parameters that leads to plain and twill fabrics with low contact resistance and robust contacts is recommended.

  8. Electrodeposition of platinum-iridium coatings and nanowires for neurostimulating applications: Fabrication, characterization and in-vivo retinal stimulation/recording. EIS studies of hexavalent and trivalent chromium based military coating systems

    Science.gov (United States)

    Petrossians, Artin

    The studies presented in this thesis are composed of two different projects demonstrated in two different parts. The first part of this thesis represents an electrochemical approach to possible improvements of the interface between an implantable device and biological tissue. The second part of this thesis represents electrochemical impedance spectroscopy (EIS) studies on the corrosion resistance behavior of different types of polymer coated Al2024 alloys. In the first part of this thesis, a broad range of investigations on the development of an efficient and reproducible electrochemical deposition method for fabrication of thin-film platinum-iridium alloys were performed. The developed method for production of dense films was then modified to produce very high surface area coatings with ultra-low electrochemical impedance characteristics. The high-surface area platinum-iridium coating was applied on microelectrode arrays for chronic in-vitro stimulation. Using the same method of producing dense films, platinum-iridium nanowires were fabricated using Anodized Aluminum Oxide (AAO) templates for hermetic packaging applications to be used in implantable microelectronics. The implantable microelectronics will be used to perform data reception and transmission management, power recovery, digital processing and analog output of stimulus current. Finally, in-vivo electrical stimulation tests were performed on an animal retina using high surface-area platinum-iridium coated single microelectrodes to verify the charge transfer characteristics of the coatings. In the second part of this thesis, three different sets of samples with different combinations of pretreatments, primers with the same type of topcoat were tested in 0.5 N NaCl for period of 30 days. The surface changes measured by EIS as a function of time were then analyzed. The analysis of the fit parameters of the impedance spectra showed that the different primers had the most effect on the corrosion protection

  9. Development of wear-resistant coatings for cobalt-base alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    The level of nuclear plant radiation exposure due to activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. Laboratory pin-on-disc and rolling contact wear tests were used to evaluate the wear performance of several coatings. Based on the results of these tests, multilayer Cr-nitride coatings and ion nitriding are the most promising approaches

  10. Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS{sub 2} composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yuan Jianhui [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zhu Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zheng Xuebing; Ji Heng; Yang Tao [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China)

    2011-02-03

    Research highlights: > Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. > It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved. > Combining the wear resistance of WC with the lubricating properties of Cu and MoS{sub 2} has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS{sub 2} coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS{sub 2} coatings.

  11. Microstructure and corrosive wear resistance of plasma sprayed Ni-based coatings after TIG remelting

    Science.gov (United States)

    Tianshun, Dong; Xiukai, Zhou; Guolu, Li; Li, Liu; Ran, Wang

    2018-02-01

    Ni based coatings were prepared on steel substrate by means of plasma spraying, and were remelted by TIG (tungsten inert gas arc) method subsequently. The microstructure, microhardness, electrochemical corrosion and corrosive wear resistance under PH = 4, PH = 7 and PH = 10 conditions of the coatings before and after remelting were investigated. The results showed that the TIG remelting obviously reduced the defects and dramatically decreased the coating’s porosity from 7.2% to 0.4%. Metallurgical bonding between the remelted coating and substrate was achieved. Meanwhile, the phase compositions of as-sprayed coating were γ-Ni, Mn5Si2 and Cr2B, while the phase compositions of the remelting coating were Fe3Ni, Cr23C6, Cr2B and Mn5Si2. The microhardness of the coating decreased from 724 HV to 608 HV, but the fracture toughness enhanced from 2.80 MPa m1/2 to 197.3 MPa m1/2 after remelting. After corrosive wear test, the average wear weight loss and 3D morphology of wear scar of two coatings indicated that the wear resistance of the remelted coating was remarkably higher than that of as-sprayed coating. Therefore, TIG remelting treatment was a feasible method to improve the coating’s microstructure and enhance its corrosive wear resistance.

  12. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Science.gov (United States)

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment.

  13. Crack resistance of pvd coatings : Influence of surface treatment prior to deposition

    NARCIS (Netherlands)

    Zoestbergen, E; de Hosson, J.T.M.

    The crack resistance of three different PVD coatings, TiN, Ti(C,N), and a multilayer system of alternating TiN and TiAlN, have been investigated. The three coating systems were deposited onto substrates with a different surface roughness to study the influence of this pretreatment on the crack

  14. Facile Fabrication of a PDMS@Stearic Acid-Kaolin Coating on Lignocellulose Composites with Superhydrophobicity and Flame Retardancy

    Directory of Open Access Journals (Sweden)

    Zhe Wang

    2018-05-01

    Full Text Available The disadvantages such as swelling after absorbing water and flammability restrict the widespread applications of lignocellulose composites (LC. Herein, a facile and effective method to fabricate superhydrophobic surfaces with flame retardancy on LC has been investigated by coating polydimethylsiloxane (PDMS and stearic acid (STA modified kaolin (KL particles. The as-prepared coatings on the LC exhibited a good repellency to water (a contact angle = 156°. Owing to the excellent flame retardancy of kaolin particles, the LC coated with PDMS@STA-KL displayed a good flame retardancy during limiting oxygen index and cone calorimeter tests. After the coating treatment, the limiting oxygen index value of the LC increased to 41.0. Cone calorimetry results indicated that the ignition time of the LC coated with PDMS@STA-KL increased by 40 s compared with that of uncoated LC. Moreover, the peak heat release rate (PHRR and the total heat release (THR of LC coated with PDMS@STA-KL reduced by 18.7% and 19.2% compared with those of uncoated LC, respectively. This LC coating with improved water repellency and flame retardancy can be considered as a potential alternative to protect the lignocellulose composite.

  15. Comparative evaluation results of CMS replacement resist for e-beam reticle fabrication

    CERN Document Server

    Kobayashi, H; Asakawa, K; Yokoya, Y; Wada, T

    1999-01-01

    Looking for a CMS replacement resist is an urgent assignment for e- beam reticle fabrication, which enables us to maintain flexibility of reticle fabrications. The CMS-EX series was discontinued in 1995, and its stored resin will be used up completely soon in this year 1999. We then tried to find a replacement resist, and examined commercially available resists SEL-N1000, SEL-N1100 and ZEN4400. We studied their behavior to post-spin baking temperature, in order to bring out their potential, by investigating isolated clear pattern fidelity in details as it was the most tough one to make by a negative-working resist. This paper describes our comparative evaluation results of commercially available negative-working resists to determine a CMS- EX-S replacement for e-beam reticle fabrication. (4 refs).

  16. Evaluation of Chemical Agent Resistant Coatings that are Exposed to Ultraviolet Radiation

    National Research Council Canada - National Science Library

    Lum, William S; Kidd, Jr., James A

    2007-01-01

    .... In striving to optimize coating durability and to extend the life cycle of vehicles and weapon systems that use CARC materials, ARL evaluated several CARC topcoats for ultraviolet (UV) resistance...

  17. Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

  18. Drag resistance measurements for newly applied antifouling coatings and welding seams on ship hull surface

    DEFF Research Database (Denmark)

    Wang, Xueting; Olsen, S. M.; Andres, E.

    in their newly applied conditions. The effects of water absorption of newly applied antifouling coatings on frictional resistance were measured. A flexible rotor with artificial welding seams on its periphery has been designed and constructed to estimate the influence of welding seams on drag resistance. Both......Drag resistances of newly applied antifouling coatings and welding seams on ship hull surface have been investigated using a pilot-scale rotary setup. Both conventional biocide-based antifouling (AF) coatings and silicone-based fouling release (FR) coatings have been studied and compared...... the density of welding seams (number per 5 m ship side) and the height of welding seams had a significant effect on drag resistance....

  19. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity.

    Science.gov (United States)

    Zhong, Zhenyu; Qin, Jinli; Ma, Jun

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  20. Assessment of thermal spray coatings for wear and abrasion resistance applications

    Science.gov (United States)

    Karode, Ishaan Nitin

    Thermal spray cermet and metallic coatings are extensively used for wear, abrasion and corrosion control in a variety of industries. The first part of the thesis focuses mainly on testing of sand erosion resistance of thermal spray coatings on carbon composites used in the manufacture of helicopter rotor blades. The test set-up employed is a sand blasting machine and is an effort to duplicate the in-flight conditions especially those encountered in hot arid conditions. The technique adopted follows the Department of Defence test method standard. Carbon Composites have excellent stiffness, strength and low weight/density. The strength to weight ratio is high. Hence, these are used in aerospace applications to a large extent. However, the biggest problem encountered with carbon composites is its low abrasion resistance as its surface is very weak. Hence, thermal spray coatings are used to improve the surface properties of CFRP. Zinc bond coats and WC-Co coatings were tested. However, high amount of thermal stresses were developed between the substrate and the coating due to large differences in the CTE's of the both, leading to high mass losses within two minutes and just 130 grams of sand sprayed on to the coatings with the sand blasting machine built; and hence the coatings with CC as a substrate could not qualify for the application. The second part of the thesis focuses on the assessment of different thermal spray coatings used for manufacture of mechanical seals in pumps and analyze the best coating material for the wear resistance application through detail quantification of material loss by block-on-ring test set-up. A machine based on Block-on-ring test set-up following ASTM G77 (Measurement of Adhesive wear resistance of thermal spray coatings) standards was built to duplicate the pump conditions. Thermally sprayed coated materials were tested in different conditions (Load, time, abrasive). WC-Co had the highest wear resistance (lower volume losses) and

  1. Additive Mixing and Conformal Coating of Noniridescent Structural Colors with Robust Mechanical Properties Fabricated by Atomization Deposition.

    Science.gov (United States)

    Li, Qingsong; Zhang, Yafeng; Shi, Lei; Qiu, Huihui; Zhang, Suming; Qi, Ning; Hu, Jianchen; Yuan, Wei; Zhang, Xiaohua; Zhang, Ke-Qin

    2018-02-15

    Artificial structural colors based on short-range-ordered amorphous photonic structures (APSs) have attracted great scientific and industrial interest in recent years. However, the previously reported methods of self-assembling colloidal nanoparticles lack fine control of the APS coating and fixation on substrates and poorly realize three-dimensional (3D) conformal coatings for objects with irregular or highly curved surfaces. In this paper, atomization deposition of silica colloidal nanoparticles with poly(vinyl alcohol) as the additive is proposed to solve the above problems. By finely controlling the thicknesses of APS coatings, additive mixing of noniridescent structural colors is easily realized. Based on the intrinsic omnidirectional feature of atomization, a one-step 3D homogeneous conformal coating is also readily realized on various irregular or highly curved surfaces, including papers, resins, metal plates, ceramics, and flexible silk fabrics. The vivid coatings on silk fabrics by atomization deposition possess robust mechanical properties, which are confirmed by rubbing and laundering tests, showing great potential in developing an environmentally friendly coloring technique in the textile industry.

  2. Roll-coating fabrication of flexible large area small molecule solar cells with power conversion efficiency exceeding 1%

    DEFF Research Database (Denmark)

    Liu, Wenqing; Liu, Shiyong; Zawacka, Natalia Klaudia

    2014-01-01

    methods. Four diketopyrrolopyrrole based small molecules (SMs 1-4) were utilized as electron donors with (6,6)phenyl- C61-butyric acid methyl ester as an acceptor and their photovoltaic performances based on roll-coated devices were investigated. The best power conversion efficiency (PCE) of 1......All solution-processed flexible large area small molecule bulk heterojunction solar cells were fabricated via roll-coating technology. Our devices were produced from slot-die coating on a lab-scale mini roll-coater under ambient conditions without the use of spin-coating or vacuum evaporation.......01%, combined with an open circuit voltage of 0.73 V, a short-circuit current density of 3.13 mA cm (2) and a fill factor of 44% were obtained for the device with SM1, which was the first example reported for efficient roll-coating fabrication of flexible large area small molecule solar cells with PCE exceeding...

  3. Fabrication method of low f-number microlens arrays by using surface coating and epoxy dispensing technology

    Science.gov (United States)

    Li, Pei; Pei, Jing; Pan, Long-fa; Zappe, Hans

    2014-04-01

    We describe a fabrication method for arrays of microlenses of low f-number by using a surface coating and dispensing technology. We demonstrate how to achieve a low f-number by selectively changing the surface wettability, as well as how to precisely control the f-number through control of the dispensing time. This advance enables the fabrication of arrays of microlenses with diameters varying from 400 to 1400 μm, f-number as low as 0.95. In addition, the optical performance tests indicate that this method is suitable for high performance microlens array fabrication. This dispensing technology may be low cost and allow fast fabrication of high-speed microlens arrays, and may thus be particularly useful for biologically inspired advanced optical systems.

  4. A Nanolayer Copper Coating for Prevention Nosocomial Multi-Drug Resistant Infections

    Science.gov (United States)

    2016-10-01

    AWARD NUMBER: W81XWH-15-2-0066 TITLE: A Nanolayer Copper Coating for Prevention Nosocomial Multi- drug Resistant Infections PRINCIPAL...SUBTITLE A Nanolayer Copper Coating for Prevention Nosocomial Multi- drug Resistant Infections 5a. CONTRACT NUMBER 5b. GRANT NUMBER W81XWH-15-2-0066 5c...for in vitro antimicrobial efficacy and mammalian cell cytotoxicity potential using standardized assays that are approved by the Food and Drug

  5. Deposition of Coatings for Raising the Wear Resistance of Friction Surfaces of Spherical Sliding Bearings

    Science.gov (United States)

    Gorlenko, A. O.; Davydov, S. V.

    2018-01-01

    The process of finishing plasma hardening with deposition of a multilayer amorphous coating of the Si - O - C - N system is considered as applied to hardening of the friction surfaces of spherical sliding bearings. The microrelief, the submicrorelief, and the tribological characteristics of the deposited wear-resistant antifriction amorphous coating, which are responsible for the elevated wear resistance of spherical sliding bearings, are investigated.

  6. Roll-coating fabrication of flexible organic solar cells: comparison of fullerene and fullerene-free systems

    DEFF Research Database (Denmark)

    Liu, Kuan; Larsen-Olsen, Thue Trofod; Lin, Yuze

    2016-01-01

    Flexible organic solar cells (OSCs) based on a blend of low-bandgap polymer donor PTB7-TH and nonfullerene small molecule acceptor IEIC were fabricated via a roll-coating process under ambient atmosphere. Both an indium tin oxide (ITO)-free substrate and a flexible ITO substrate were employed...... in these inverted OSCs. OSCs with flexible ITO and ITO-free substrates exhibited power conversion efficiencies (PCEs) up to 2.26% and 1.79%, respectively, which were comparable to those of the reference devices based on fullerene acceptors under the same conditions. This is the first example for all roll-coating...

  7. Analysis of the Effect of Surface Modification on Polyimide Composites Coated with Erosion Resistant Materials

    Science.gov (United States)

    Ndalama, Tchinga; Hirschfeld, Deidre; Sutter, James K. (Technical Monitor)

    2003-01-01

    The aim of this research is to enhance performance of composite coatings through modification of graphite-reinforced polyimide composite surfaces prior to metal bond coat/ hard topcoat application for use in the erosive and/or oxidative environments of advanced engines. Graphite reinforced polyimide composites, PMR-15 and PMR-II-50, formed by sheet molding and pre-pregging will be surface treated, overlaid with a bond coat and then coated with WC-Co. The surface treatment will include cleaning, RF plasma or ultraviolet light- ozone etching, and deposition of SiO(x) groups. These surface treatments will be studied in order to investigate and improve adhesion and oxidation resistance. The following panels were provided by NASA-Glenn Research Center(NASA-GRC): Eight compression molded PMR-II-50; 6 x 6 x 0.125 in. Two vacuum-bagged PMR-II-50; 12 x 12 x 0.125 in. Eight compression molded PMR-15; 6 x 6 x 0.125 in. One vacuum-bagged PMR-15; 12 x 12 x 0.125 in. All panels were made using a 12 x 12 in. T650-35 8HS (3K-tow) graphite fabric. A diamond-wafering blade, with deionized water as a cutting fluid, was used to cut PMR-II-50 and PMR-15 panels into 1 x 1 in. pieces for surface tests. The panel edges exhibiting delamination were used for the preliminary surface preparation tests as these would be unsuitable for strength and erosion testing. PMR-15 neat resin samples were also provided by NASA GRC. Surface profiles of the as-received samples were determined using a Dektak III Surface profile measuring system. Two samples of compression molded PMR-II-50 and PMR-15, vacuum-bagged PMR-II-50 and PMR-15 were randomly chosen for surface profile measurement according to ANSI/ASME B46.1. Prior to each measurement, the samples were blasted with compressed air to remove any artifacts. Five 10 mm-long scans were made on each sample. The short and long wavelength cutoff filter values were set at 100 and 1000 m, diamond stylus radius was 12.5 microns. Table 1 is a summary of the

  8. Low-Cost and Green Fabrication of Polymer Electronic Devices by Push-Coating of the Polymer Active Layers.

    Science.gov (United States)

    Vohra, Varun; Mróz, Wojciech; Inaba, Shusei; Porzio, William; Giovanella, Umberto; Galeotti, Francesco

    2017-08-02

    Because of both its easy processability and compatibility with roll-to-roll processes, polymer electronics is considered to be the most promising technology for the future generation of low-cost electronic devices such as light-emitting diodes and solar cells. However, the state-of-the-art deposition technique for polymer electronics (spin-coating) generates a high volume of chlorinated solution wastes during the active layer fabrication. Here, we demonstrate that devices with similar or higher performances can be manufactured using the push-coating technique in which a poly(dimethylsiloxane) (PDMS) layer is simply laid over a very small amount of solution (less than 1μL/covered cm 2 ), which is then left for drying. Using mm thick PDMS provides a means to control the solvent diffusion kinetics (sorption/retention) and removes the necessity for additional applied pressure to generate the desired active layer thickness. Unlike spin-coating, push-coating is a slow drying process that induces a higher degree of crystallinity in the polymer thin film without the necessity for a post-annealing step. The polymer light-emitting diodes and solar cells prepared by push-coating exhibit slightly higher performances with respect to the reference spin-coated devices, whereas at the same time reduce the amounts of active layer materials and chlorinated solvents by 50 and 20 times, respectively. These increased performances can be correlated to the higher polymer crystallinities obtained without applying a post-annealing treatment. As push-coating is a roll-to-roll compatible method, the results presented here open the path to low-cost and eco-friendly fabrication of a wide range of emerging devices based on conjugated polymer materials.

  9. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    Science.gov (United States)

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Effect of chitosan on resist printing of cotton fabrics with reactive dyes

    African Journals Online (AJOL)

    user

    2011-02-21

    Feb 21, 2011 ... Key words: Chitosan, resist printing, reactive dyes, cotton fabrics. ... many as 30 different colors is possible. Printing can be classified into three types according to the methods used: (1) direct printing, (2) resist printing and (3) discharge ..... Principles of Color Technology, John Wiley and Sons,. New York, p.

  11. Influence of the modes of laser cladding on bond strength and wear resistance of coatings

    Science.gov (United States)

    Birukov, V. P.; Tatarkin, D. Yu; Chriptovish, E. V.; Fichkov, A. A.

    2017-12-01

    The paper presents the results of metallographic studies and laboratory comparative tests on the adhesion strength of the coating to the substrate and abrasion on the scheme Brinell-Haworth cladding powder coatings on Nickel-based and samples of steel 40X. Strength of adhesion of the first coating layer with a hardness of HRC 38–42 was 400–480 MPa. It is shown that when the hardness of the deposited layer HRC 58–61 wear resistance of the coatings is higher than 40X steel in the normalized and improved in 10 and 4.6 times, respectively.

  12. Microstructure and Oxidation Resistance of Laser Remelted Plasma Sprayed Nicraly Coating

    Directory of Open Access Journals (Sweden)

    Niemiec D.

    2016-06-01

    Full Text Available The article presents results of research relating to the impact of laser treatment done to the surface of plasma sprayed coatings NiCrAlY. Analysis consisted microstructure and oxidation resistance of coatings subjected to two different laser melting surfaces. The test were performed at a temperature 1000°C the samples were removed from the furnace after 25, 300, 500, 750 and 1000 hours. The investigations range included analysis of top surface of coatings by XRD characterization oxides formed types and microscopic investigations of coatings morphology

  13. Fabrication of Large Area Broadband and Omnidirectional Antireflective Transparent Foils by Roll-to-Roll Extrusion Coating

    DEFF Research Database (Denmark)

    Murthy, Swathi; Lotz, Mikkel Rønne; Feidenhans'l, Nikolaj Agentoft

    2017-01-01

    This study investigates the fabrication and performance of broadband and omnidirectional antireflective polymer foils, in the visible spectrum (400–800 nm), consisting of subwavelength inverted moth-eye structures. The foils are fabricated by a high throughput roll-to-roll extrusion coating process...... incidence and incidence up to at least 60°. The foil performance is also investigated for different depths (Dp) and shapes of structures. The transmittance initially increases with Dp and reaches a maximum at Dp ≈ 120 nm. For process parameters yielding greater depths, other shape factors also play...

  14. Fabrication and in vitro evaluation of stable collagen/hyaluronic acid biomimetic multilayer on titanium coatings

    Science.gov (United States)

    Ao, Haiyong; Xie, Youtao; Tan, Honglue; Yang, Shengbing; Li, Kai; Wu, Xiaodong; Zheng, Xuebin; Tang, Tingting

    2013-01-01

    Layer-by-layer (LBL) self-assembly technique has been proved to be a highly effective method to immobilize the main components of the extracellular matrix such as collagen and hyaluronic acid on titanium-based implants and form a polyelectrolyte multilayer (PEM) film by electrostatic interaction. However, the formed PEM film is unstable in the physiological environment and affects the long-time effectiveness of PEM film. In this study, a modified LBL technology has been developed to fabricate a stable collagen/hyaluronic acid (Col/HA) PEM film on titanium coating (TC) by introducing covalent immobilization. Scanning electron microscopy, diffuse reflectance Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy were used to characterize the PEM film. Results of Sirius red staining demonstrated that the chemical stability of PEM film was greatly improved by covalent cross-linking. Cell culture assays further illustrated that the functions of human mesenchymal stem cells, such as attachment, spreading, proliferation and differentiation, were obviously enhanced by the covalently immobilized Col/HA PEM on TCs compared with the absorbed Col/HA PEM. The improved stability and biological properties of the Col/HA PEM covalently immobilized TC may be beneficial to the early osseointegration of the implants. PMID:23635490

  15. Surface functionalization of nanostructured LaB{sub 6}-coated Poly Trilobal fabric by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yan, E-mail: wuyanchn@hotmail.com [Mechanical and Electrical Engineering Branch, Jiaxing Nanyang Polytechnic Institute, Jiaxing 314003 (China); Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Zhang, Lin, E-mail: zhanglin2007@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Min, Guanghui, E-mail: ghmin@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China); Yu, Huashun; Gao, Binghuan; Liu, Huihui; Xing, Shilong; Pang, Tao [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China)

    2016-10-30

    Highlights: • Nanostructured LaB{sub 6} films were deposited on flexible textile substrates by dc magnetron sputtering. • The pronounced influence of the working pressure on the morphologies and optical properties of LaB{sub 6} films has been revealed. • The concept of Ultraviolet Protection Factor (UPF) was employed and LaB{sub 6}-coated PET textiles with ultraviolet protection ability were obtained. - Abstract: Nanostructured LaB{sub 6} films were deposited on flexible Poly Trilobal substrates (PET textiles) through direct current magnetron sputtering in order to broaden its applications and realize surface functionalization of polyester fabrics. Characterizations and performances were investigated by employing a scanning electron microscope (SEM), Fourier transformation infrared spectroscopy (FT-IR) and ultraviolet-visible (UV–vis) spectrophotometer. Ultraviolet Protection Factor (UPF) conducted by the integral conversion was employed to measure the ultraviolet protection ability. As expected, the growth of LaB{sub 6} film depending on the pressure variation enhanced UV-blocking ability (UPF rating at 30.17) and absorption intensity of the textiles.

  16. Properties-Adjustable Alumina-Zirconia Nanolaminate Dielectric Fabricated by Spin-Coating

    Directory of Open Access Journals (Sweden)

    Junbiao Peng

    2017-11-01

    Full Text Available In this paper, an alumina-zirconia (Al2O3-ZrO2 nanolaminate dielectric was fabricated by spin-coating and the performance was investigated. It was found that the properties of the dielectric can be adjusted by changing the content of Al2O3/ZrO2 in nanolaminates: when the content of Al2O3 was higher than 50%, the properties of nanolaminates, such as the optical energy gap, dielectric strength (Vds, capacitance density, and relative permittivity were relatively stable, while the change of these properties became larger when the content of Al2O3 was less than 50%. With the content of ZrO2 varying from 50% to 100%, the variation of these properties was up to 0.482 eV, 2.12 MV/cm, 135.35 nF/cm2, and 11.64, respectively. Furthermore, it was demonstrated that the dielectric strength of nanolaminates were influenced significantly by the number (n of bilayers. Every increment of one Al2O3-ZrO2 bilayer will enhance the dielectric strength by around 0.39 MV/cm (Vds ≈ 0.86 + 0.39n. This could be contributed to the amorphous alumina which interrupted the grain boundaries of zirconia.

  17. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Administrator

    are meas- ured, and are compared with that of metallic cadmium coating. Structural investigations were performed by the X-ray diffraction (XRD) method. The surface morphology and chemical composition of deposited coatings were studied using a scanning electron microscope (JEOL JSM-6480) with EDS attachment.

  18. Fabrication of silica ceramic membrane via sol-gel dip-coating method at different nitric acid amount

    Science.gov (United States)

    Kahlib, N. A. Z.; Daud, F. D. M.; Mel, M.; Hairin, A. L. N.; Azhar, A. Z. A.; Hassan, N. A.

    2018-01-01

    Fabrication of silica ceramics via the sol-gel method has offered more advantages over other methods in the fabrication of ceramic membrane, such as simple operation, high purity homogeneous, well defined-structure and complex shapes of end products. This work presents the fabrication of silica ceramic membrane via sol-gel dip-coating methods by varying nitric acid amount. The nitric acid plays an important role as catalyst in fabrication reaction which involved hydrolysis and condensation process. The tubular ceramic support, used as the substrate, was dipped into the sol of Tetrethylorthosilicate (TEOS), distilled water and ethanol with the addition of nitric acid. The fabricated silica membrane was then characterized by (Field Emission Scanning Electron Microscope) FESEM and (Fourier transform infrared spectroscopy) FTIR to determine structural and chemical properties at different amount of acids. From the XRD analysis, the fabricated silica ceramic membrane showed the existence of silicate hydrate in the final product. FESEM images indicated that the silica ceramic membrane has been deposited on the tubular ceramic support as a substrate and penetrate into the pore walls. The intensity peak of FTIR decreased with increasing of amount of acids. Hence, the 8 ml of acid has demonstrated the appropriate amount of catalyst in fabricating good physical and chemical characteristic of silica ceramic membrane.

  19. Acid-resistant organic coatings for the chemical industry: a review

    DEFF Research Database (Denmark)

    Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria Grundahl

    2017-01-01

    Industries that work with acidic chemicals in their processes need to make choices on how to properly contain the substances and avoid rapid corrosion of equipment. Certain organic coatings and linings can be used in such environments, either to protect vulnerable construction materials, or......, in combination with fiber reinforcement, to replace them. However, degradation mechanisms of organic coatings in acid service are not thoroughly understood and relevant quantitative investigations are scarce. This review describes the uses and limitations of acid-resistant coatings in the chemical industry......, with a comparison to alternative resistant materials based on metals or ceramics. In addition, coating degradation phenomena, caused by acid exposure, are mapped to the extent possible, and analysis methods for detecting coating degradation type and severity are listed and discussed. It is concluded that more...

  20. Synthesis and behavior of silyl group-containing acrylic resins as weather resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yang, I.M. [Myongji University, Yongin (Korea); Kim, S.K. [Sam-Hwa Paints Ind. Co. Ltd., Ansan (Korea); Wu, J.P.; Kim, M.S.; Park, H.S. [Myongji University, Yongin (Korea)

    2001-05-01

    Silyl group-containing acrylic resins were synthesized to prepare weather resistant coatings. Acrylic copolymer was synthesized by the addition copolymerization of n-butyl acrylate and 3-methacryloxypropyl trimethoxysilane (MPTS). Acrylic copolymer were synthesized such that their T{sub g}'s were adjusted to 20 deg. C and their MPTS contents were varied to 10, 20 and 30 wt%. As the content of MPTS increase, viscosity of coatings increased and thermal stability at the high temperature was improved. Coatings was prepared by blending the synthesized resins with a white pigment. The adhesion performance of coatings was superior with various substrates and their other properties were on the whole suitable. Weather ability was tested by outdoor exposure test, WOM test and QU test. It was proved that resin with 30 wt% MPTS was suitable as the binder for weather resistant coatings. (author). 14 refs., 7 tabs., 11 figs.

  1. The impact of coating architecture on the hardness, friction and wear resistance of hard and tribological nanocomposite coatings

    Science.gov (United States)

    Endrino, Jose Luis

    Future generations of mechanical systems will place new demands on the tribological performance of interacting surfaces. Vapor-deposited surface coatings can provide extended lifetimes, increased efficiencies and energy savings for mechanical components and tools. These benefits can also be extended to space mechanisms and satellites with the use of vacuum solid lubricants. The material properties of surface coatings such as hardness, friction, and wear resistance in a particular environment are influenced by the characteristics of the coating microstructure which include density, grain size, grain boundary chemistry, porosity, and grain orientation. In this research effort bias sputter deposition, co-sputtering, and magnetron sputtering-pulsed laser deposition are used to deposit and control the formation of composite coating architectures. The developed microstructures were studied by x-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical and tribological tests included nanoindentation and pin-on-disk. Results were analyzed in relation to the coatings' chemical composition and microstructure with the objective of establishing structure-property relations for these films. Hard coatings presented in this thesis include carbides that form a solid solution (Ti-Hf-C) as well as carbides that form composite microstructures (WC-SiC, HfC-SiC). Hardness measurements on these films indicated the potential of transition metal carbide-silicon carbide composites to be utilized as protective coatings. With the use of a substrate bias potential, a hardness of over 35 GPa was achieved for some HfC-SiC samples. By co-depositing from carbide and silver targets, composite tribological coatings (e.g. SiC-Ag, WC-Ag, TiC-Ag, HfC-Ag) were developed. These systems revealed how critical materials selection can be in the determination of a coating's architecture, and how carbide-silver films can be used to provide low friction

  2. Fabrication of low specific resistance ceramic carbon composites by ...

    Indian Academy of Sciences (India)

    2017-09-07

    Sep 7, 2017 ... C showing resistor behaviour even at low carbon content (1 wt%). In this work, ceramic carbon composites were fabricated using alumina–clay slurries with addition of glucose as a soluble carbon source. Morphology of the sintered samples was characterized by field emission gun (FEG) electron ...

  3. Fabrication of low specific resistance ceramic carbon composites by ...

    Indian Academy of Sciences (India)

    2017-10-15

    Oct 15, 2017 ... In this work, ceramic carboncomposites were fabricated using alumina–clay slurries with addition of glucose as a soluble carbon source. Morphology ofthe sintered samples was characterized by field emission gun (FEG) electron microscopy. Phase analysis was done by X-raydiffraction (XRD). Electrical ...

  4. Preparation, antibacterial effects and corrosion resistant of porous Cu–TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Haibo; Zhang, Xiangyu, E-mail: zhangxiangyu@tyut.edu.cn; Geng, Zhenhua; Yin, Yan; Hang, Ruiqiang; Huang, Xiaobo; Yao, Xiaohong; Tang, Bin

    2014-07-01

    Antibacterial TiO{sub 2} coatings with different concentrations of Cu (Cu–TiO{sub 2}) were prepared by micro-arc oxidation (MAO) on pre-sputtered CuTi films. The effect of Cu concentrations in CuTi films on the MAO process was investigated. The Cu–TiO{sub 2} coatings were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The corrosion resistance of Cu–TiO{sub 2} coatings was evaluated via potentiodynamic polarization method. The antibacterial properties were assessed by two methods: spread plate method and fluorescence staining. The experimental results demonstrate that the coatings are porous and consist of anatase phase, rutile phase and unoxidized titanium. The CuTi films are almost completely oxidized and the thickness of all MAO coatings is about 5–10 μm. Cu mainly exists as CuO in the TiO{sub 2} coatings. The Cu–TiO{sub 2} coatings exhibit excellent antibacterial activities, and the antibacterial rate gradually rise with the increase in Cu concentration in the MAO coatings. The corrosion resistance of MAO coatings is also improved slightly.

  5. Preparation, antibacterial effects and corrosion resistant of porous Cu–TiO2 coatings

    International Nuclear Information System (INIS)

    Wu, Haibo; Zhang, Xiangyu; Geng, Zhenhua; Yin, Yan; Hang, Ruiqiang; Huang, Xiaobo; Yao, Xiaohong; Tang, Bin

    2014-01-01

    Antibacterial TiO 2 coatings with different concentrations of Cu (Cu–TiO 2 ) were prepared by micro-arc oxidation (MAO) on pre-sputtered CuTi films. The effect of Cu concentrations in CuTi films on the MAO process was investigated. The Cu–TiO 2 coatings were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The corrosion resistance of Cu–TiO 2 coatings was evaluated via potentiodynamic polarization method. The antibacterial properties were assessed by two methods: spread plate method and fluorescence staining. The experimental results demonstrate that the coatings are porous and consist of anatase phase, rutile phase and unoxidized titanium. The CuTi films are almost completely oxidized and the thickness of all MAO coatings is about 5–10 μm. Cu mainly exists as CuO in the TiO 2 coatings. The Cu–TiO 2 coatings exhibit excellent antibacterial activities, and the antibacterial rate gradually rise with the increase in Cu concentration in the MAO coatings. The corrosion resistance of MAO coatings is also improved slightly.

  6. Polymer blend effects on fundamental properties of mesogenic phthalocyanine films fabricated by heated spin-coating method

    Science.gov (United States)

    Higashi, Takuya; Fiderana Ramananarivo, Mihary; Ohmori, Masashi; Yoshida, Hiroyuki; Fujii, Akihiko; Ozaki, Masanori

    2015-04-01

    Polymer blending effects on the properties of the mesogenic phthalocyanine thin films fabricated by heated spin-coating method were demonstrated. The spin-coated films of 1,4,8,11,15,18,22,25-octahexylphthalocyanine (C6PcH2) blended with poly(3-hexylthiophene) (P3HT) were prepared by controlling the temperatures of substrates and solutions with the mixed material, and the morphology and optical property of the fabricated film were studied. In the case of the low composite ratio of P3HT, the wide crack lines found in pure C6PcH2 films disappeared while maintaining the uniaxial aligned optic axis direction in the large-area with the diameters of exceeding 1 mm. The polymer blend effects were discussed by taking the anisotropic optical absorption and molecular stacking structure in the films into consideration.

  7. Fabrication of catalyst-coated membrane-electrode assemblies by doctor blade method and their performance in fuel cells

    Science.gov (United States)

    Park, In-Su; Li, Wen; Manthiram, Arumugam

    Membrane-electrode assemblies (MEAs) have been fabricated with a direct coating of the catalyst slurry by a doctor blade method on the pre-swollen Nafion membrane for proton exchange membrane (PEMFC) and direct methanol fuel cells (DMFC). The effects of various swelling agents with different boiling points such as ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG), tetraethylene glycol (TEEG), and glycerol in the swelling step of the membrane and the drying step of the coated catalyst have been investigated. Also, the use of dimethyl sulfoxide (DMSO) as a dispersing agent in the catalyst slurry has been investigated. Among the various swelling agents investigated, EG gives the best results with the dispersing agent DMSO offering further improvement. The MEAs fabricated with the EG-swollen membranes and DMSO as a dispersing agent in the catalyst layer show good performance in single fuel cells with hydrogen and methanol fuels.

  8. Silver nanowire/polymer composite soft conductive film fabricated by large-area compatible coating for flexible pressure sensor array

    Science.gov (United States)

    Chen, Sujie; Li, Siying; Peng, Sai; Huang, Yukun; Zhao, Jiaqing; Tang, Wei; Guo, Xiaojun

    2018-01-01

    Soft conductive films composed of a silver nanowire (AgNW) network, a neutral-pH PEDOT:PSS over-coating layer and a polydimethylsiloxane (PDMS) elastomer substrate are fabricated by large area compatible coating processes. The neutral-pH PEDOT:PSS layer is shown to be able to significantly improve the conductivity, stretchability and air stability of the conductive films. The soft conductive films are patterned using a simple maskless patterning approach to fabricate an 8 × 8 flexible pressure sensor array. It is shown that such soft conductive films can help to improve the sensitivity and reduce the signal crosstalk over the pressure sensor array. Project supported by the Science and Technology Commission of Shanghai Municipality (No. 16JC1400603).

  9. TiO2 coated multi-wall carbon nanotube as a corrosion inhibitor for improving the corrosion resistance of BTESPT coatings

    International Nuclear Information System (INIS)

    Zhang, Yuping; Zhu, Hongzheng; Zhuang, Chen; Chen, Shougang; Wang, Longqiang; Dong, Lihua; Yin, Yansheng

    2016-01-01

    The composite coatings of TiO 2 coated multi-wall carbon nanotube (MWCNTs)/bis-[triethoxysilylpropyl]tetrasulfide (BTESPT) with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technique and the experimental conditions were optimized to attain the appropriate volume ratio. The modified MWCNTs obviously improved the corrosion resistance of BTESPT and BTESPT/TiO 2 coatings, especially for the long-term corrosion resistance ability because of the good dispersion of MWCNTs. The geometry of composite coatings were explored by scanning electron microscopy, fourier transform infrared spectra and the surface coverage rate (θ), the results indicate that the composite coatings produce good cross-linked structure at the interfacial layer, the coating compactness increases gradually with the addition of TiO 2 and/or MWCNTs, and the composite coating effectively postpones the production of cracks with the addition of MWCNTs. - Highlights: • The composite coatings with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technology. • The formation of composite coating on AA 2024 surface considerably improved the corrosion resistance ability. • The composite coating with a TiO 2 to MWCNTs volume ratio of 4/1 shows the best corrosion resistance. • The kinetic evaluation of inhibitive behavior for different coatings against immersion time was explored.

  10. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  11. ZnO nanorod array solid phase micro-extraction fiber coating: fabrication and extraction capability

    International Nuclear Information System (INIS)

    Wang Dan; Zhang Zhuomin; Li Tiemei; Zhang Lan; Chen Guonan; Luo Lin

    2009-01-01

    In this paper, a ZnO nanorod array has been introduced as a coating to the headspace solid phase micro-extraction (HSSPME) field. The coating shows good extraction capability for volatile organic compounds (VOCs) by use of BTEX as a standard and can be considered suitable for sampling trace and small molecular VOC targets. In comparison with the randomly oriented ZnO nanorod HSSPME coating, ZnO nanorod array HSSPME fiber coating shows better extraction capability, which is attributed to the nanorod array structure of the coating. Also, this novel nanorod array coating shows good extraction selectivity to 1-propanethiol.

  12. Bactericidal activities of woven cotton and nonwoven polypropylene fabrics coated with hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite "Earth-plus".

    Science.gov (United States)

    Kasuga, Eriko; Kawakami, Yoshiyuki; Matsumoto, Takehisa; Hidaka, Eiko; Oana, Kozue; Ogiwara, Naoko; Yamaki, Dai; Sakurada, Tsukasa; Honda, Takayuki

    2011-01-01

    Bacteria from the hospital environment, including linens and curtains, are often responsible for hospital-associated infections. The aim of the present study was to evaluate the bactericidal effects of fabrics coated with the hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite "Earth-plus". Bactericidal activities of woven and nonwoven fabrics coated with Earth-plus were investigated by the time-kill curve method using nine bacterial strains, including three Staphylococcus aureus, three Escherichia coli, and three Pseudomonas aeruginosa strains. The numbers of viable S. aureus and E. coli cells on both fabrics coated with Earth-plus decreased to below 2 log(10) colony-forming units/mL in six hours and reached the detection limit in 18 hours. Viable cell counts of P. aeruginosa on both fabrics coated with Earth-plus could not be detected after 3-6 hours. Viable cells on woven fabrics showed a more rapid decline than those on nonwoven fabrics. Bacterial cell counts of the nine strains on fabrics without Earth-plus failed to decrease even after 18 hours. Woven cotton and nonwoven polypropylene fabrics were shown to have excellent antibacterial potential. The woven fabric was more bactericidal than the nonwoven fabric.

  13. Bactericidal activities of woven cotton and nonwoven polypropylene fabrics coated with hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite “Earth-plus”

    Science.gov (United States)

    Kasuga, Eriko; Kawakami, Yoshiyuki; Matsumoto, Takehisa; Hidaka, Eiko; Oana, Kozue; Ogiwara, Naoko; Yamaki, Dai; Sakurada, Tsukasa; Honda, Takayuki

    2011-01-01

    Background Bacteria from the hospital environment, including linens and curtains, are often responsible for hospital-associated infections. The aim of the present study was to evaluate the bactericidal effects of fabrics coated with the hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite “Earth-plus”. Methods Bactericidal activities of woven and nonwoven fabrics coated with Earth-plus were investigated by the time-kill curve method using nine bacterial strains, including three Staphylococcus aureus, three Escherichia coli, and three Pseudomonas aeruginosa strains. Results The numbers of viable S. aureus and E. coli cells on both fabrics coated with Earth-plus decreased to below 2 log10 colony-forming units/mL in six hours and reached the detection limit in 18 hours. Viable cell counts of P. aeruginosa on both fabrics coated with Earth-plus could not be detected after 3–6 hours. Viable cells on woven fabrics showed a more rapid decline than those on nonwoven fabrics. Bacterial cell counts of the nine strains on fabrics without Earth-plus failed to decrease even after 18 hours. Conclusion Woven cotton and nonwoven polypropylene fabrics were shown to have excellent antibacterial potential. The woven fabric was more bactericidal than the nonwoven fabric. PMID:21931489

  14. A nanoplate-like α-Al2O3 out-layered Al2O3-ZrO2 coating fabricated by micro-arc oxidation for hip joint prosthesis

    Science.gov (United States)

    Zhang, Lan; Zhang, Wenting; Han, Yong; Tang, Wu

    2016-01-01

    A nanoplate-like α-Al2O3 out-layered Al2O3-ZrO2 coating was fabricated on Zr substrate by micro-arc oxidation (MAO). The structure, formation mechanism, anti-wear property and aging behavior of the coating were explored. The obtained results show that the coating is composed of Al2O3 and ZrO2; the amount and crystallinity of Al2O3 increase gradually from inner layer to the coating surface; monoclinic ZrO2 (m-ZrO2) and tetragonal ZrO2 (t-ZrO2) are both present in the coating, and the ratio of t-ZrO2/m-ZrO2 increases with closing to the coating surface by a "constraint" mechanism of Al2O3; the coating surface mainly consists of nanoplate-like α-Al2O3, and a small amount of nanocrystallized m- and t-ZrO2. The superimposition of α-Al2O3 growth unit on {0 0 0 1} face should be prohibited by PO43- during the MAO process, resulting in the formation of nanoplate-like α-Al2O3 on the coating surface. Compared with pure Zr, the coating shows noticeable improvement in wear-resistance. For aging behavior, although more t-ZrO2 in the coating is transformed to m-ZrO2 with increasing aging time, wear loss increases slightly. It indicates that the nanoplate-like α-Al2O3 out-layered Al2O3-ZrO2 is a potential coating for articular head replacement.

  15. Fabrication of dendritic silver-coated copper powders by galvanic displacement reaction and their thermal stability against oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yu-Seon [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of); An, Chang Yong; Kannan, Padmanathan Karthick; Seo, Nary [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Zhuo, Kai [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of); Yoo, Tae Kyong [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Chung, Chan-Hwa, E-mail: chchung@skku.edu [School of Chemical Engineering, Sungkyunkwan University, Suwon 16419 (Korea, Republic of); Farad Materials Co., Ltd., Suwon 16419 (Korea, Republic of)

    2016-12-15

    Highlights: • The dendritic silver-coated copper powders with high specific surface area have been prepared using a simple wet chemical reduction process at room temperature. • It is found that the Cu starts to be oxidized into Cu{sub 2}O followed by CuO at elevated temperatures. • The more amount of Ag-coating provides the less oxidation, which confirms that the Ag-shell prevents the Cu-core from oxidation. • The resistivity of dendritic 33.27 wt.% Ag-coated Cu powders was measured to 25.67 μΩ cm after the annealing at 150 °C for 30 min. - Abstract: Two steps of wet chemical processes have been developed for the preparation of core-shell nanostructures of copper and silver, which is a facile and low cost method for the production of large quantity of dendritic powders. First step involves a galvanic displacement reaction with hydrogen evolution which is the motive force of spontaneous electrochemical reaction. To achieve the core-shell structure, silver has been coated on the dendritic copper using the galvanic displacement reaction. The dendritic silver-coated copper powders exhibit high surface-area, excellent conductivity, and good oxidation resistance. It has been found that silver-coated copper powders maintain the electrical conductivity even after annealing at 150 °C for several to tens of minutes, thus it is a promising material and an alternative to pure silver powders in printed electronics application.

  16. Infrared stealth property based on semiconductor (M)-to-metallic (R) phase transition characteristics of W-doped VO{sub 2} thin films coated on cotton fabrics

    Energy Technology Data Exchange (ETDEWEB)

    Mao, Zhiping, E-mail: zhpmao@dhu.edu.cn; Wang, Wei; Liu, Ying; Zhang, Linping, E-mail: zhang_lp@dhu.edu.cn; Xu, Hong; Zhong, Yi

    2014-05-02

    The infrared stealth fabric was prepared using W-doped VO{sub 2} (M) paints by the coating technology. The thermochromic W-doped VO{sub 2} (M) was synthesized through hydrolysis method and two-step calcinations under N{sub 2} atmosphere. The powders were evaluated by scanning electron microscopy, X-ray diffraction patterns and differential scanning calorimetry. The infrared emissivity of coated cotton fabric was measured by IR-2 Infrared Emissometer, which was as low as 0.752. The low infrared radiation intensity for coated cotton fabric was detected using the infrared imaging systems above the phase temperature of W-doped VO{sub 2} (M). The results indicated that the W-doped VO{sub 2} (M) thin films exhibited thermal infrared stealth performance, which could adapt to the surroundings spontaneously. - Highlights: • The infrared stealth cotton fabric was coated by W-doped VO{sub 2} as the filler. • The emissivity of coated fabric was 0.752. • The abrupt amount in the emissivity of coated fabric was 0.2 in the phase transition. • The infrared stealth cotton fabric was adaptable to the surroundings spontaneously.

  17. Room temperature fabrication of dielectric Bragg reflectors composed of a CaF2/ZnS multilayered coating.

    Science.gov (United States)

    Muallem, Merav; Palatnik, Alex; Nessim, Gilbert D; Tischler, Yaakov R

    2015-01-14

    We describe the design, fabrication, and characterization of mechanically stable, reproducible, and highly reflecting distributed Bragg reflectors (DBR) composed of thermally evaporated thin films of calcium fluoride (CaF2) and zinc sulfide (ZnS). CaF2 and ZnS were chosen as the low and high refractive index components of the multilayer DBR structures, with n = 1.43 and n = 2.38 respectively, because neither material requires substrate heating during the deposition process in order to produce optical quality thin films. DBRs consisting of seven pairs of CaF2 and ZnS layers, were fabricated with thicknesses of 96 and 58 nm, respectively, as characterized by high-resolution scanning electron microscopy (HR-SEM), and exhibited a center wavelength of λc = 550 nm and peak reflectance exceeding 99%. The layers showed good adhesion to each other and to the glass substrate, resulting in mechanically stable DBR coatings. Complete optical microcavities consisting of two such DBR coatings and a CaF2 spacer layer between them could be fabricated in a single deposition run. Optically, these structures exhibited a resonator quality factor of Q > 160. When a CaF2/ZnS DBR was grown, without heating the substrate during deposition, on top of a thin film containing the fluorescent dye Rhodamine 6G, the fluorescence intensity showed no degradation compared to an uncoated film, in contrast to a MgF2/ZnS DBR coating grown with substrate heating which showed a 92% reduction in signal. The ability to fabricate optical quality CaF2/ZnS DBRs without substrate heating, as introduced here, can therefore enable formation of low-loss high-reflectivity coatings on top of more delicate heat-sensitive materials such as organics and other nanostructured emitters, and hence facilitate the development of nanoemitter-based microcavity device applications.

  18. Rod-coating: towards large-area fabrication of uniform reduced graphene oxide films for flexible touch screens.

    Science.gov (United States)

    Wang, Jie; Liang, Minghui; Fang, Yan; Qiu, Tengfei; Zhang, Jin; Zhi, Linjie

    2012-06-05

    A novel strategy is developed for the large-scale fabrication of reduced graphene oxide films directly on flexible substrates in a controlled manner by the combination of a rod-coating technique and room-temperature reduction of graphene oxide. The as-prepared films display excellent uniformity, good transparency and conductivity, and great flexibility in a touch screen. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Effect of Surface Pretreatment on the Corrosion Resistance of Epoxy-Coated Carbon Steel

    International Nuclear Information System (INIS)

    Lee, Dongho; Park, Jinhwan; Shon, Minyoung

    2012-01-01

    The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting with different size, steel shot ball blasting and power tool treatment. To study the effect of the treatments, the topology of the treated surface was observed by optical 3D microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with hygrothermal cyclic testing. The results of EIS indicated that the epoxy-coated carbon steel treated with steel grit blasting showed an improved corrosion resistance compared to untreated epoxy-coated surfaces or surfaces subjected to shot ball blasting and power tool treatments

  20. Structure and corrosion resistance of nickel coatings containing tungsten and silicon powders

    International Nuclear Information System (INIS)

    Popczyk, Magdalena; Budniok, Antoni; Lagiewka, Eugeniusz

    2007-01-01

    Ni + W + Si coatings were prepared by nickel deposition from a bath containing a suspension of tungsten and silicon powders. These coatings were obtained at galvanostatic conditions, at the current density of j dep = - 0.100 A cm -2 and at the temperature of 338 K. For determination of the influence of phase composition and surface morphology of these coatings on changes in the corrosion resistance, these coatings were modified in an argon atmosphere by thermal treatment at 1373 K during 1 h. A scanning electron microscope was used for surface morphology characterization of the coatings. The chemical composition of the coatings was determined by EDS and phase composition investigations were conducted by X-ray diffraction. It was found that the as-deposited coatings consist of a three-phase structure, i.e., nickel, tungsten and silicon. The phase composition for the Ni + W + Si coatings after thermal treatment is markedly different. The main peaks corresponding to Ni and W coexist with the new phases: NiW, NiWSi and a solid solution of W in Ni. Electrochemical corrosion resistance investigations were carried out in 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found that the Ni + W + Si coatings after thermal treatment are more corrosion resistant in alkaline solution than the as-deposited coatings. The reasons for this are a reduction in the amount of free nickel and tungsten, the presence of new phases (in particular polymetallic silicides), and a decrease of the active surface area of the coatings after thermal treatment

  1. Oxidation resistant chromium coating on Zircaloy-4 for accident tolerant fuel cladding

    International Nuclear Information System (INIS)

    Park, Jung-Hwan; Kim, Eui-Jung; Jung, Yang-Il; Park, Dong-Jun; Kim, Hyun-Gil; Park, Jeong-Yong; Koo, Yang-Hyun

    2015-01-01

    The attributes of such a fuel are approved reaction kinetics with steam, a slower hydrogen generation rate, and good cladding thermo-mechanical properties. Many researchers have tried to modify zirconium alloys to improve their oxidation resistance in the early stages of the ATF development. Corrosion resistant coating on cladding is one of the candidate technologies to improve the oxidation resistance of zirconium cladding. By applying coating technology to zirconium cladding, it is easy to obtain corrosion resistance without a change in the base materials. Among the surface coating methods, arc ion plating (AIP) is a coating technology to improve the adhesion owing to good throwing power, and a dense deposit (Fig. 1). Owing to these advantages, AIP has been widely used to efficiently form protective coatings on cutting tools, dies, bearings, etc. In this study, The AIP technique for the protection of zirconium claddings from the oxidation in a high-temperature steam environment was studied. The homogeneous Cr film with a high adhesive ability to the cladding was deposited by AIP and acted as a protection layer to enhance the corrosion resistance of the zirconium cladding. It was concluded that the AIP technology is effective for coating a protective layer on claddings

  2. Evaluation of the flammability and thermal properties of a new flame retardant coating applied on polyester fabric

    Directory of Open Access Journals (Sweden)

    A.A. Younis

    2016-06-01

    Full Text Available The objective of this research was to investigate the effect of non-durable flame retardant (NDFR coating of samples of polyester fabric untreated and treated with UV/Ozone for different periods. For this purpose, these samples were tested by Fourier transform infrared (FTIR spectroscopy, thermal analysis tests as thermo-gravimetric analysis (TGA and differential scanning calorimeter (DSC. The ignition test was applied using limiting oxygen index (LOI, flame chamber (UL/94. Results indicated that both AZ2 (dried at room temperature and AZ8–12 (dried at 80 °C for 30 min after coating with non-durable fire retardant (NDFR coating polyester samples have significantly decreased the rate of burning and increased the limiting oxygen index.

  3. Study on Single-yarn Pullout Test of Ballistic Resistant Fabric under Different Preloads

    Science.gov (United States)

    Fang, Q. C.; Lei, Z. K.; Y Qin, F.; Li, W. K.; Bai, R. X.

    2017-12-01

    During bullet penetrating fabric, the pull-out force of yarn in fabric is related to the impact resistance of fabric when the yarn is pulled out from the fabric. The complex uncrimping and friction slip behavior occur during the yarn pullout process, which is critical to learn the impact resistance of fabric. Based on digital image correlation technique, the deformation behavior of Kevlar 49 fabric subjected to preload during the single-yarn pullout process was studied in this paper. The pullout force and displacement curve shows a straight rise and an oscillated decrease. In the linear rise stage, the yarn uncrimping causes a static friction effect. The maximum of the pullout force is not linearly increased with the preload. In the oscillating descending stage, the local descent of the pullout force indicates that the yarn end is gradually withdrawn from the fabric, and the local rise indicates that the yarn end moves to the next weft/warp interaction until the yarn is completely pulled out. The shear deformation of fabric corresponds to the single-yarn pullout process.

  4. SPS Fabrication of Nuclear CERMET Fuel Materials using W Powder Coated UO2 Feedstocks

    Data.gov (United States)

    National Aeronautics and Space Administration — To overcome the NTP propellant feedstock challenges, MSFC developed a new powder coating technique that uses a polymer binder to coat UO2 particles with W prior to...

  5. Nanostructured wear resistant coating for reversible cultivator shovels: An experimental investigation

    Energy Technology Data Exchange (ETDEWEB)

    Dave, V., E-mail: vdaditya1000@gmail.com [Department of Electrical Engineering,College of Technology and Engineerin, MPUAT Udaipur, 313001,India (India); Rao, G. P., E-mail: ragrao38@gmail.com; Tiwari, G. S., E-mail: tiwarigsin@yahoo.com [Department of Farm Machinery and Power Engineering, MPUAT Udaipur, 313001,India (India); Sanger, A., E-mail: amitsangeriitr@gmail.com; Kumar, A., E-mail: 01ashraj@gmail.com; Chandra, R., E-mail: ramesfic@gmail.com [Institute Instrumentation Centre, Indian Institute of Technology Roorkee, Roorkee 247667 (India)

    2016-04-13

    Cultivator, one of the agriculture farm tool, extensively suffers from the wear problem. In this paper, we report nanostructured chromium nitrite (CrN) coating for the cultivator shovels to mitigate wear problem. The (CrN) coating was developed using DC magnetron sputtering technique at 200 °C. The structural, morphological, hydrophobic and wear properties were investigated using X-ray diffractometer, scanning electron microscope, contact angle goniometer and custom designed soil bin assembly. The XRD reveals that the deposited coating was polycrystalline in nature with cubic structure. Also, The deposited coating was found to be anti wear resistant as well as hydrophobic in nature. The gravimetric wear for the coating developed at 200 °C coated was found out to be 8.15 gm and for non coated it was 14.48 gm tested for 100 hrs. The roughness of the coating plays an important role in determining the hydrophobicity of the coated film. Roughness and contact angle measured for 200 °C coated shovel was found out to be 11.17 nm and 105 ° respectively.

  6. Fabrication of aluminum and gallium codoped ZnO multilayer transparent conductive films by spin coating method and discussion about improving their performance

    Science.gov (United States)

    Morita, Yusuke; Ohtani, Naoki

    2018-02-01

    We fabricated multilayer aluminum (Al) and gallium (Ga) codoped ZnO (AGZO) transparent conductive films by spin coating and annealing. By cross-sectional transmission electron microscopy (TEM), single-layer AGZO films were found to be discontinuous, and their glass substrates were unfavorably exposed. On the other hand, the area of discontinuous regimes clearly decreased in the double-layer AGZO films, which we fabricated by recoating an AGZO precursor solution on a single-layer AGZO film and annealing the recoated samples. Moreover, the sheet resistances of the multilayer AGZO films decreased from a single-layer AGZO film to a triple-layer AGZO film and was constant for the triple- to quintuple-layer AGZO films. This clearly indicates that the undesired discontinuous regions of the AGZO films were completely improved in the triple-layer AGZO films. In addition, the transmittance of triple-layer AGZO films can be improved by SC-1 substrate cleaning. Consequently, the triple-layer AGZO structure is optimal for fabricating optimal transparent conductive films.

  7. Study of influence on micro-fabricated resistive switching organic ...

    Indian Academy of Sciences (India)

    In this paper, a comparison of the interfacial electronic properties between Pt/Ir conductive atomic force microscopy (C-AFM) tip and ZrO2 organic array was carried out. A uniformed ZrO2 array was fabricated with a mean diameter of around 1 m using laser interference lithography. A C-AFM measurement set-up was built ...

  8. Corrosion resistant Zn–Co alloy coatings deposited using saw-tooth ...

    Indian Academy of Sciences (India)

    Optimal configuration, represented as (Zn–Co)2.0/4.0/300 was found to exhibit ∼ 89 times better corrosion resistance compared to monolithic (Zn–Co)3.0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by ...

  9. Scratch- and mar-resistant refinish two-pack clear coats – linear versus branched acrylics

    Czech Academy of Sciences Publication Activity Database

    Huybrechts, J.; Vaes, A.; Dušek, Karel; Dušková, Miroslava; Barsotti, R. J.

    2006-01-01

    Roč. 89, B4 (2006), s. 275-283 ISSN 1476-4865 Institutional research plan: CEZ:AV0Z40500505 Keywords : scratch resistance * mar resistance * refinishing two-pack clear coats Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.338, year: 2006

  10. PLASMA SPRAYED Al₂O₃-13 WT.%TiO₂ COATING SEALED WITH ORGANIC-INORGANIC HYBRID AGENT AND ITS CORROSION RESISTANCE IN ACID ENVIRONMENT

    Directory of Open Access Journals (Sweden)

    Zehua Zhou

    2016-07-01

    Full Text Available A novel organic-inorganic hybrid material of γ-methacryloxypropyltrime-thoxysilane (KH570 -SiO₂ was fabricated by Sol-Gel method. The hybrid material was used as the sealing agent for the plasma sprayed Al₂O₃-13 wt.% TiO₂ coating. Infrared spectrum and grafted mechanism of the hybrid agent (HA were studied. Moreover, morphology and porosity, as well as characteristics of immersion plus electrochemical corrosion in acid environment of the coating with and without sealing treatment were evaluated, compared with those of the coating sealed with the conventional silicone resin agent (SRA. The results reveal that KH570 was successfully grafted onto the surface of SiO₂. The HA film sealed on the surface of the coating presents a little better quality than the SRA film. The porosities of the coatings after the sealing treatment decreased. Furthermore, the sealing treatment can improve efficiently the corrosion resistance of the coating in 5 vol.% HCl solution. The hybrid sealing agent can become a candidate for the plasma sprayed Al₂O₃-13 wt.% TiO₂ coating used in acid environment to overcome some disadvantages of organic agents such as severely environmental pollution.

  11. Fabrication of ZnO Thin Films by Sol-Gel Spin Coating and Their UV and White-Light Emission Properties

    Science.gov (United States)

    Kumar, Mirgender; Dubey, Sarvesh; Rajendar, Vanga; Park, Si-Hyun

    2017-10-01

    ZnO thin films have been fabricated by the sol-gel spin-coating technique and annealed under different conditions, and their ultraviolet (UV) and white-light emission properties investigated. Different ambient conditions including oxygen, nitrogen, zinc-rich nitrogen, and vacuum were used to tune the main properties of the ZnO thin films. The resistivity varied from the conductive to semi-insulating regime, and the luminescence emission from fairly intense UV to polychromatic. The emission intensity was also found to be a function of the annealing conditions. Possible routes to compensate the loss of emission characteristics are discussed. X-ray photoelectron spectroscopy (XPS) analysis was carried out to detect the chemical states of the zinc/oxygen species. The changes in the electrical and emission properties are explained based on annihilation/formation of inherent donor/acceptor-type defects. Such ZnO thin films could have potential applications in solid-state lighting.

  12. Features of Wear-Resistant Cast Iron Coating Formation During Plasma-Powder Surfacing

    Science.gov (United States)

    Vdovin, K. N.; Emelyushin, A. N.; Nefed'ev, S. P.

    2017-09-01

    The structure of coatings deposited on steel 45 by plasma-powder surfacing of white wear-resistant cast iron is studied. The effects of surfacing regime and additional production effects on the welding bath during surfacing produced by current modulation, accelerated cooling of the deposited beads by blowing with air, and accelerated cooling of the substrate with running water on the structure, are determined. A new composition is suggested for powder material for depositing wear-resistant and corrosion-resistant coatings on a carbon steel by the plasma-powder process.

  13. Effects of Hybrid Fibre Reinforcement on Fire Resistance Performance and Char Morphology of Intumescent Coating

    Directory of Open Access Journals (Sweden)

    Amir N.

    2016-01-01

    Full Text Available Recent researches of fire retardant intumescent coatings reinforced by single Rockwool and single glass wool fibre at various weight percentages and lengths showed some improvements to the mechanical properties of the coatings and the char produced. Therefore, in this research the fibres were combined together in intumescent coating formulation at several weight percentages and fibre lengths to study their effects towards fire resistance performance and char morphology. The hybrid fibre reinforced intumescent coatings were subjected to two types of fire tests; Bunsen burner at 1000°C and the electric furnace at 800°C for 1 hour, respectively. Steel temperature of the coated samples during Bunsen burner test was recorded to determine the fire resistance performance. Thermal stability of the intumescent coatings and chars was determined by Thermogravimetric Analysis (TGA. The morphology of the coatings and char was then examined by using Scanning Electron Microscopy (SEM and Energy Dispersive Spectrometry (EDS was conducted to obtain elemental composition of the samples. This research concluded that long-hybrid fibre at 12-mm length and 0.6% fibre-weight produced the top performing hybrid fibre intumescent formulation. The hybrid fibres form survived at elevated temperature, hence helped to provide structure and strengthen the char with the highest fire resistance was recorded at steel temperature of 197°C.

  14. Rhodium and Hafnium Influence on the Microstructure, Phase Composition, and Oxidation Resistance of Aluminide Coatings

    Directory of Open Access Journals (Sweden)

    Maryana Zagula-Yavorska

    2017-12-01

    Full Text Available A 0.5 μm thick layer of rhodium was deposited on the CMSX 4 superalloy by the electroplating method. The rhodium-coated superalloy was hafnized and aluminized or only aluminized using the Chemical vapour deposition method. A comparison was made of the microstructure, phase composition, and oxidation resistance of three aluminide coatings: nonmodified (a, rhodium-modified (b, and rhodium- and hafnium-modified (c. All three coatings consisted of two layers: the additive layer and the interdiffusion layer. Rhodium-doped (rhodium- and hafnium-doped β-NiAl phase was found in the additive layer of the rhodium-modified (rhodium- and hafnium-modified aluminide coating. Topologically Closed-Pack (μ and σ phases precipitated in the matrix of the interdiffusion layer. Rhodium also dissolved in the β-NiAl phase between the additive and interdiffusion layers, whereas Hf-rich particles precipitated in the (Ni,RhAl phase at the additive/interdiffusion layer interface in the rhodium- and hafnium-modified coating (c. The rhodium-modified aluminide coating (b has better oxidation resistance than the nonmodified one (a, whereas the rhodium- and hafnium-modified aluminide coating (c has better oxidation resistance than the rhodium-modified (b and nonmodified (a ones.

  15. Corrosion and wear resistance study of Ni-P and Ni-P-PTFE nanocomposite coatings

    Science.gov (United States)

    Ankita, Sharma; Singh, Ajay

    2011-09-01

    This article reports on the corrosion and wear resistance of Ni-P and Ni-P-PTFE nanocomposite coatings deposited on mild steel substrates using the electroless plating technique. The coatings were characterized by scanning electron microscopy (SEM), energy dispersive analysis of X-Ray (EDAX), and X-ray diffractometry (XRD). The coatings were smooth and had thicknesses between 7 and 23 µm. They contained Ni, P, and additionally, F, in the case of the Ni-P-PTFE films. A broadening of the Ni peak in XRD was attributed to the amorphous nature and/or fine grain size of the films. Corrosion resistance was measured using immersion and electrochemical polarization tests in 3.5% NaCl solution whereas wear resistance was determined by the pin-on-disc method. Both Ni-P and Ni-P-PTFE coatings exhibited significant improvement in corrosion (in salty media) and wear behavior. Furthermore, the addition of PTFE in the coatings showed improvement in their corrosion resistance as well as a reduction in friction coefficient. Our testing revealed that the coatings' wore out following the "adhesive type" mechanism.

  16. Critical current property in YBCO coated conductor fabricated by improved TFA-MOD process

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, M., E-mail: inoue@ees.kyushu-u.ac.j [Department of EESE, Kyushu University, Moto-oka 744, NIshi-ku, Fukuoka 819-0395 (Japan); Kiss, T.; Motoyama, K. [Department of EESE, Kyushu University, Moto-oka 744, NIshi-ku, Fukuoka 819-0395 (Japan); Awaji, S.; Watanabe, K. [Institute for Materials, Tohoku University, Sendai 980-8577 (Japan); Yoshizumi, M.; Yamada, Y.; Izumi, T.; Shiohara, Y. [Superconductivity Research Laboratory, Tokyo 135-0062 (Japan)

    2009-10-15

    We have investigated critical current property in YBa{sub 2}Cu{sub 3}O{sub 7-d}elta (YBCO) coated conductor fabricated by improved metal organic deposition using trifluoroacetates (TFA-MOD) process optimizing conditions such as solution compositions. The electric field vs. current density (E-J) characteristic measurement was carried out at wide range of temperature, T, and magnetic field, B. Critical current density, J{sub c}, reached 3.8 x 10{sup 10} A/m{sup 2} at 77 K in self-field for 1.2 mum thick YBCO layer. In-field J{sub c} is also improved by this new process. From the analysis of E-J characteristics, we have found out that the shape of statistical distribution of J{sub c} in the new process becomes sharper than that of the previous one. These results indicate that the uniformity of YBCO layer is improved by the new process. Furthermore, analytical expression of E-J characteristics, which is based on a percolation model and a scaling law of the pinning force density, shows good agreement with the experimental results. This allows us to predict the critical current property at arbitrary conditions of T and B even if we could not have measured data. For example, it is predicted that J{sub c} could be about 1 x 10{sup 10} A/m{sup 2} at 4.2 K and 30 T parallel to the c-axis.

  17. Wear Resistance Properties Reinforcement Using Nano-Al/Cu Composite Coating in Sliding Bearing Maintenance.

    Science.gov (United States)

    Liu, Hongtao; Li, Zhixiong; Wang, Jianmei; Sheng, Chenxing; Liu, Wanli

    2018-03-01

    Sliding bearing maintenance is crucial for reducing the cost and extending the service life. An efficient and practical solution is to coat a restorative agent onto the worn/damaged bearings. Traditional pure-copper (Cu) coating results in a soft surface and poor abrasion resistance. To address this issue, this paper presents a nano-composite repairing coating method. A series of nano-Al/Cu coatings were prepared on the surface of 45 steel by composite electro-brush plating (EBP). Their micro-hardness was examined by a MHV-2000 Vickers hardness tester, and tribological properties by a UMT-2M Micro-friction tester, 3D profiler and SEM. Then, the influence of processing parameters such as nano-particle concentration and coating thickness on the micro-hardness of nano-Al/Cu coating was analyzed. The experimental analysis results demonstrate that, when the nano-Al particle concentration in electrolyte was 10 g/L, the micro-hardness of the composite coating was 1.1 times as much as that of pure-Cu coating. When the Al nano-particle concentration in electrolyte was 20 g/L, the micro-hardness of the composite coating reached its maximum value (i.e., 231.6 HV). Compared with the pure-Cu coating, the hardness and wear resistance of the nano-composite coating were increased, and the friction coefficient and wear volume were decreased, because of the grain strengthening and dispersion strengthening. The development in this work may provide a feasible and effective nano-composite EBP method for sliding bearing repair.

  18. Design and fabrication of multi-layers infrared antireflection coating consisting of ZnS and Ge on ZnS substrate

    Science.gov (United States)

    Zarei Moghadam, R.; Ahmadvand, H.; Jannesari, M.

    2016-03-01

    We have designed, fabricated and characterized a multi-layers antireflection coating on multispectral ZnS substrate, suitable for the infrared range of 8-12 μm. The 4-layers coating (Ge/ZnS/Ge/ZnS) with optimized thicknesses was fabricated by PVD technique and studied by FTIR, nanoindentation and AFM. From FTIR spectroscopy it was found that, in the wavelength range of 8-12 μm, the average transmittance of the double-side coated sample increases by about 26% and its maximum reaches about 98%. To improve the mechanical hardness, a bilayer of Y2O3/carbon was deposited on the coating. Nanoindentation test shows that the coating enhances the mechanical properties. The final coating have successfully passed durability and environmental tests.

  19. Fabrication of Coatings on the Surface of Magnesium Alloy by Plasma Electrolytic Oxidation Using ZrO2 and SiO2 Nanoparticles

    Directory of Open Access Journals (Sweden)

    S. V. Gnedenkov

    2015-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and silica nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is two times higher than that for the sample with base PEO layer. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity (up to two orders of magnitude for ZrO2-containing coating of porousless sublayer in comparison with base PEO layer. Incorporation of silica and zirconia particles into the coating increases the mechanical performances. The layers containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the base electrolyte.

  20. Hydroxyapatite coatings with oriented nanoplate and nanorod arrays: Fabrication, morphology, cytocompatibility and osteogenic differentiation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wei [The Education Ministry Key Lab of Resource Chemistry and Shanghai Key Laboratory of Rare Earth Functional Materials, Shanghai Normal University, Shanghai 200234 (China); Tian, Bo [Shanghai Key Laboratory of Orthopedic Implant, Department of Orthopedic Surgery, Shanghai Ninth People' s Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai 200011 (China); Lei, Yong; Ke, Qin-Fei [The Education Ministry Key Lab of Resource Chemistry and Shanghai Key Laboratory of Rare Earth Functional Materials, Shanghai Normal University, Shanghai 200234 (China); Zhu, Zhen-An, E-mail: zhuzhenan2006@126.com [Shanghai Key Laboratory of Orthopedic Implant, Department of Orthopedic Surgery, Shanghai Ninth People' s Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai 200011 (China); Guo, Ya-Ping, E-mail: ypguo@shnu.edu.cn [The Education Ministry Key Lab of Resource Chemistry and Shanghai Key Laboratory of Rare Earth Functional Materials, Shanghai Normal University, Shanghai 200234 (China)

    2016-10-01

    Hydroxyapatite (HA) crystals exhibit rod-like shape with c-axis orientation and plate-like shape with a(b)-axis orientation in vertebrate bones and tooth enamel surfaces, respectively. Herein, we report the synthesis of HA coatings with the oriented nanorod arrays (RHACs) and HA coatings with oriented nanoplate arrays (PHACs) by using bioglass coatings as sacrificial templates. After soaking in simulated body fluid (SBF) at 120 °C, the bioglass coatings are hydrothermally converted into the HA coatings via a dissolution-precipitation reaction. If the Ca/P ratios in SBF are 2.50 and 1.25, the HA crystals on the coatings are oriented nanorod arrays and oriented nanoplate arrays, respectively. Moreover, the bioglass coatings are treated with SBF at 37 °C, plate-like HA coatings with a low crystallinity (SHACs) are prepared. As compared with the Ti6Al4V and SHACs, the human bone marrow stromal cells (hBMSCs) on the RHACs and PHACs have better cell adhesion, spreading, proliferation and osteogenic differentiation because of their moderately hydrophilic surfaces and similar chemical composition, morphology and crystal orientation to human hard tissues. Notably, the morphologies of HA crystals have no obvious effects on cytocompatibility and osteogenic differentiation. Hence, the HA coatings with oriented nanoplate arrays or oriented nanorod arrays have a great potential for orthopedic applications. - Highlights: • We prepare hydroxyapatite coatings with oriented nanoplate and nanorod arrays. • Hydroxyapatite coatings are in situ converted from bioglass coatings. • Hydroxyapatite coatings have good cytocompatibility and osteogenic differentiation. • Oriented hydroxyapatite coatings are used for orthopedic implants.

  1. A new high temperature resistant glass–ceramic coating for gas ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–. Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required ...

  2. Influence on the wear resistance of the particle size used in coatings of Alumina

    International Nuclear Information System (INIS)

    Santos, A; Guzmán, R; Ramirez, Z Y

    2017-01-01

    In the literature, it is common to find that the size of the particles used in coatings through thermal spraying processes influences the hardness and wear resistance thereof; this project aimed to quantify the importance of this parameter in the adhesive and abrasive wear resistance when aluminium oxide is deposited on a substrate of AISI 1020 steel, through a thermal spraying by flame process. The methodology consisted of: a) morphological characterization of the powder used in the coatings by scanning electron microscopy, b) deposition of coatings, c) testing of adhesive and abrasive wear (ASTM G99-05 Standard test method for wear testing with a pin-on-disk apparatus and ASTM G65–04 Standard test method for measuring abrasion using dry sand/rubber wheel apparatus ), and d) statistical analysis to determine the influence of particle size on wear resistance. The average size of the powder used for coatings was 92, 1690, 8990 and 76790nm. The obtained results allow to identify an inversely proportional behaviour between particle size and wear resistance, in both types of wear (adhesive and abrasive) is shown a logarithmic trend indicating an increase in loss mass during the test as the particle size is also increased and therefore a decrease in wear resistance of the coating. (paper)

  3. Influence on the wear resistance of the particle size used in coatings of Alumina

    Science.gov (United States)

    Santos, A.; Guzmán, R.; Ramirez, Z. Y.

    2017-01-01

    In the literature, it is common to find that the size of the particles used in coatings through thermal spraying processes influences the hardness and wear resistance thereof; this project aimed to quantify the importance of this parameter in the adhesive and abrasive wear resistance when aluminium oxide is deposited on a substrate of AISI 1020 steel, through a thermal spraying by flame process. The methodology consisted of: a) morphological characterization of the powder used in the coatings by scanning electron microscopy, b) deposition of coatings, c) testing of adhesive and abrasive wear (ASTM G99-05 Standard test method for wear testing with a pin-on-disk apparatus and ASTM G65-04 Standard test method for measuring abrasion using dry sand/rubber wheel apparatus), and d) statistical analysis to determine the influence of particle size on wear resistance. The average size of the powder used for coatings was 92, 1690, 8990 and 76790nm. The obtained results allow to identify an inversely proportional behaviour between particle size and wear resistance, in both types of wear (adhesive and abrasive) is shown a logarithmic trend indicating an increase in loss mass during the test as the particle size is also increased and therefore a decrease in wear resistance of the coating.

  4. Fabricating smooth PDMS microfluidic channels from low-resolution 3D printed molds using an omniphobic lubricant-infused coating.

    Science.gov (United States)

    Villegas, Martin; Cetinic, Zachary; Shakeri, Amid; Didar, Tohid F

    2018-02-13

    The advent of 3D printing has allowed for rapid bench-top fabrication of molds for casting polydimethylsiloxane (PDMS) chips, a widely-used polymer in prototyping microfluidic devices. While fabricating PDMS devices from 3D printed molds is fast and cost-effective, creating smooth surface topology is highly dependent on the printer's quality. To produce smooth PDMS channels from these molds, we propose a novel technique in which a lubricant is tethered to the surface of a 3D printed mold, which results in a smooth interface for casting PDMS. Fabricating the omniphobic-lubricant-infused molds (OLIMs) was accomplished by coating the mold with a fluorinated-silane to produce a high affinity for the lubricant, which tethers it to the mold. PDMS devices cast onto OLIMs produced significantly smoother topology and can be further utilized to fabricate smooth-channeled PDMS devices. Using this method, we reduced the surface roughness of PDMS microfluidic channels from 2 to 0.2 μm (10-fold decrease), as well as demonstrated proper operation of the fabricated devices with superior optical properties compared to the rough devices. Furthermore, a COMSOL simulation was performed to investigate how the distinct surface topographies compare regarding their volumetric velocity profile and the shear rate produced. Simulation results showed that, near the channel's surface, variations in flow regime and shear stress is significantly reduced for the microfluidic channels cast on OLIM compared to the ones cast on uncoated 3D printed molds. The proposed fabrication method produces high surface-quality microfluidic devices, comparable to the ones cast on photolithographically fabricated molds while eliminating its costly and time-consuming fabrication process. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Fabrication of low specific resistance ceramic carbon composites by ...

    Indian Academy of Sciences (India)

    2017-09-07

    Sep 7, 2017 ... the produced carbon is responsible for low electrical specific resistance of the ceramic carbon composites. References. [1] Takahashi M, Adachi K, Menchavez R L and Fuji M 2006 J. Mater. Sci. 41 1965. [2] ShuKMandTuGC2003Int. J. Machine Tools Manufacture43. 845. [3] Mikeska K R 1997 United States ...

  6. Electro-spark deposition: A technique for producing wear resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sheldon, G.L. (Washington State Univ., Pullman, WA (USA)); Johnson, R.N. (Westinghouse Hanford Co., Richland, WA (USA))

    1984-12-01

    Electro-spark deposition (ESD) is a coating process using short duration, high current electrical pulses to deposit an electrode material on a metallic substrate. A principal attribute of the process is its ability to apply metallurgically bonded coatings with such a low total heat input that the bulk substrate material remains at or near ambient temperatures. A review of the process is briefly given, then current research using WC-TiC and Cr{sub 3}C{sub 2} electrodes to deposit coatings on Type 316 stainless steel and other substrates is presented. The ESD carbide coatings were found to be exceptionally hard, wear-resistant and spalling-resistant in high-stress rubbing tests. Several applications for nuclear reactor components are described. 17 refs., 18 figs., 1 tab.

  7. All-organic superhydrophobic coatings with mechanochemical robustness and liquid impalement resistance

    Science.gov (United States)

    Peng, Chaoyi; Chen, Zhuyang; Tiwari, Manish K.

    2018-03-01

    Superhydrophobicity is a remarkable evolutionary adaption manifested by several natural surfaces. Artificial superhydrophobic coatings with good mechanical robustness, substrate adhesion and chemical robustness have been achieved separately. However, a simultaneous demonstration of these features along with resistance to liquid impalement via high-speed drop/jet impact is challenging. Here, we describe all-organic, flexible superhydrophobic nanocomposite coatings that demonstrate strong mechanical robustness under cyclic tape peels and Taber abrasion, sustain exposure to highly corrosive media, namely aqua regia and sodium hydroxide solutions, and can be applied to surfaces through scalable techniques such as spraying and brushing. In addition, the mechanical flexibility of our coatings enables impalement resistance to high-speed drops and turbulent jets at least up to 35 m s-1 and a Weber number of 43,000. With multifaceted robustness and scalability, these coatings should find potential usage in harsh chemical engineering as well as infrastructure, transport vehicles and communication equipment.

  8. Microstructure and Corrosion Resistance of Aluminium and Copper Composite Coatings Deposited by LPCS Method

    Directory of Open Access Journals (Sweden)

    Winnicki M.

    2016-12-01

    Full Text Available The paper presents the study of microstructure and corrosion resistance of composite coatings (Al+Al2O3 and Cu+Al2O3 deposited by Low Pressure Cold Spraying method (LPCS. The atmospheric corrosion resistance was examined by subjecting the samples to cyclic salt spray and Kesternich test chambers, with NaCl and SO2 atmospheres, respectively. The selected tests allowed reflecting the actual working conditions of the coatings. The analysis showed very satisfactory results for copper coatings. After eighteen cycles, with a total time of 432 hours, the samples show little signs of corrosion. Due to their greater susceptibility to chloride ions, aluminium coatings have significant corrosion losses.

  9. Improvement of the optical and morphological properties of microlens arrays fabricated by laser using a sol–gel coating

    Energy Technology Data Exchange (ETDEWEB)

    Nieto, Daniel, E-mail: daniel.nieto@usc.es [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain); Gómez-Varela, Ana Isabel [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain); Martín, Yolanda Castro [Instituto de Cerámica y Vidrio (CSIC), Kelsen 5, Campus de Cantoblanco, 28049 Madrid (Spain); O’Connor, Gerard M. [School of Physics, National Centre for Laser Applications, National University of Ireland, University Road, Galway (Ireland); Flores-Arias, María Teresa, E-mail: maite.flores@usc.es [Microoptics and GRIN Optics Group, Applied Physics Department, Faculty of Physics, University of Santiago de Compostela, Santiago de Compostela E15782 (Spain)

    2015-10-01

    Highlights: • Microlens arrays were fabricated on soda-lime glass using a Ti:Sapphire laser. • A SiO{sub 2} coating prepared via sol–gel route was used to improve the microlens quality. • The sol–gel coating was deposited at the microlens top surface using a dip coating. • Optical properties of the microlenses were improved by the coating. - Abstract: We present a simple, repeatable and non-contaminant method to improve the optical and morphological properties of microlens arrays. It consists on depositing hybrid SiO{sub 2} (TEOS, MTES) coatings via sol–gel route onto microlens arrays fabricated using a Ti:Sapphire Femtosecond Amplitude Systems S-pulse HP laser operating at 1030 nm. The deposited silica sol–gel layer reduces the surface roughness (quantified as the root mean square) and increases the quality of the interstices between the microlenses generated by the ablation process, thus improving the contrast and homogeneity of the foci of the microlens array. The proposed technique allows us to obtain microlenses with a diameter in the range of 15–20 μm and a depth of 1.5–15 μm. For the characterization of the micro-optical structures, the UV–visible spectroscopy, spectral ellipsometry, confocal microscopy and beam profilometry were used. The proof-of-principle presented in this paper can be used to improve the optical and morphological properties of micro-optical systems of different nature by tailoring the parameters involved in both the laser ablation and sol–gel processes comprising the starting materials, solvent and catalysts nature and concentration, hydrolysis ratio, aging time and/or deposition conditions.

  10. Contact Resistance of Tantalum Coatings in Fuel Cells and Electrolyzers using Acidic Electrolytes at Elevated Temperatures

    DEFF Research Database (Denmark)

    Jensen, Annemette Hindhede; Christensen, Erik; Barner, Jens H. Von

    2014-01-01

    Tantalum has so far been found to be the only construction material with sufficient corrosion resistance for high temperature polymer electrolyte membrane electrolyzers using acidic electrolytes above 100◦C. In this work the interfacial contact resistances of tantalum plates and tantalum coated...... stainless steel were found to be far below the US Department of Energy target value of 10mcm2. The good contact resistance of tantalum was demonstrated by simulating high temperature polymer electrolyte membrane electrolysis conditions by anodization performed in 85% phosphoric acid at 130◦C, followed...... by contact resistance measurements. Upon anodization the contact resistances remained unchanged....

  11. Machinability and scratch wear resistance of carbon-coated WC inserts

    Energy Technology Data Exchange (ETDEWEB)

    Pazhanivel, B., E-mail: palcecri@yahoo.co.in; Kumar, T. Prem; Sozhan, G.

    2015-03-15

    Highlights: • Cemented WC inserts were coated with carbon by CVD. • The deposits were either loosely held MWCNTs or adherent carbides. • Co-efficient of friction (ramp load; 1–13 N); 0.2 and 0.1 μ, respectively, for the uncoated and carbide-coated inserts. • The carbide-coated insert exhibited better machinability and surface finish than a commercial TiCN-coated insert. - Abstract: In this work, cemented tungsten carbide (WC) inserts were coated with nanocarbons/carbides by chemical vapor deposition (CVD) and their machinability and scratch wear resistance were investigated. The hardness and surface conditions of the WC substrate were studied before and after coating. The CVD-generated nanocarbons on the insert surfaces were examined by SEM, FE-SEM and TEM. The electron microscopic images revealed that the carbons generated were multi-walled carbon nanotubes (MWCNTs) or carbides depending on the experimental conditions. In both the cases, the cutting edges of the inserts had dense deposits. Scratch wear test with the coated inserts showed that the co-efficient of friction was 0.1 μ as against 0.2 μ for the uncoated inserts under a ramp load of 1–13 N. The machinability characteristics of commercially available TiCN-coated inserts and the carbon-coated WC inserts were compared by using a CNC machine and a Rapid I vision inspection system. It was found that the carbide-coated inserts exhibited machinability with better surface finish comparable to that of the TiCN-coated inserts while the MWCNT-coated inserts showed inferior adhesion properties.

  12. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    International Nuclear Information System (INIS)

    Anil V. Virkar

    2006-01-01

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about ∼0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum ∼0.025 (Omega)cm 2 area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO 3 with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating ∼1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life

  13. Friction in Sliding Orthodontic Mechanics: Ceramic Brackets, Teflon-Coated Wires and Comparative Resistances

    Science.gov (United States)

    1989-01-01

    N Tn FRICTION IN SLIDING ORTHODONTIC MECHANICS: N CERAMIC BRACKETS, TEFLON-COATED WIRES , AND COMPARATIVE RESISTANCES 0 DTICSFLECTED James R. Gill1...obsolete. SECURITY CLASSIFICATION OF THIS PAGE AFIT/CI "OVERPRINT" I FRICTION IN SLIDING ORTHODONTIC MECHANICS: CERAMIC BRACKETS, TEFLON-COATED WIRES ...brackets, arch- wires , and ligations during simulated orthodontic edgewise sliding mechanics. Independent variables and their values were 1) bracket

  14. The corrosion resistance of zinc coatings in the presence of boron-doped detonation nanodiamonds (DND)

    Science.gov (United States)

    Burkat, G. K.; Alexandrova, G. S.; Dolmatov, V. Yu; Osmanova, E. D.; Myllymäki, V.; Vehanen, A.

    2017-02-01

    The effect of detonation nanodiamonds, doped with boron (boron-DND) in detonation synthesis on the process of zinc electrochemical deposition from zincate electrolyte is investigated. It is shown that the scattering power (coating uniformity) increases 2-4 times (depending on the concentration of DND-boron electrolyte conductivity does not change, the corrosion resistance of Zn- DND -boron coating increases 2.6 times in 3% NaCl solution (corrosion currents) and 3 times in the climatic chamber.

  15. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  16. Acid-resistant organic coatings for the chemical industry: a review

    DEFF Research Database (Denmark)

    Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria Grundahl

    2017-01-01

    Industries that work with acidic chemicals in their processes need to make choices on how to properly contain the substances and avoid rapid corrosion of equipment. Certain organic coatings and linings can be used in such environments, either to protect vulnerable construction materials, or......, in combination with fiber reinforcement, to replace them. However, degradation mechanisms of organic coatings in acid service are not thoroughly understood and relevant quantitative investigations are scarce. This review describes the uses and limitations of acid-resistant coatings in the chemical industry...

  17. Restoration of the wear-resistant coatings on a GTE compressor airfoil shroud platform

    Science.gov (United States)

    Abraimov, N. V.; Geikin, V. A.; Chekalova, E. A.; Lukina, V. V.

    2017-06-01

    The deposition of a VT20 alloy onto the airfoil shroud platform of a compressor in an argon atmosphere and the composition, the structure, and the properties of a restored wear-resistant VK-25M coating are studied. The coating deposited onto the built-up material is found to contain (%) 3-4 C, 72-74 W, and 23-24 Co. This coating does not undergo cracking when a diamond pyramid is indented at a load of 50 kg or a diamond cone is indented at a load of 100 kg at a layer thickness of 0.15, 0.25, and 0.38 mm.

  18. Radiation-Resistant Hybrid Lotus Effect for Achieving Photoelectrocatalytic Self-Cleaning Anticontamination Coatings

    Science.gov (United States)

    Taylor, Edward W.; Pirich, Ronald G.

    2011-01-01

    An experiment involving radiation-resistant hydrophobic coatings is planned for space exposure and experimental testing on the International Space Station (ISS) in 2011. The Lotus biocide coatings are designed for supporting space exploration missions. This innovation is an antibacterial, anti-contamination, and self-cleaning coating that uses nano-sized semiconductor semimetal oxides to neutralize biological pathogens and toxic chemicals, as well as to mitigate dust accumulation (see figure). The Lotus biocide coating is thin (approximately microns thick), lightweight, and the biocide properties will not degrade with time or exposure to biological or chemical agents. The biocide is stimulated chemically (stoichiometric reaction) through exposure to light (photocatalysis), or by an applied electric field (electrocatalysis). The hydrophobic coating samples underwent preliminary high-energy proton and alpha-ray (helium ion) irradiations at the Lawrence Berkeley National Laboratory 88" cyclotron and demonstrated excellent radiation resistance for a portion of the Galactic Cosmic Ray (GRC) and Solar Proton spectrum. The samples will undergo additional post-flight studies when returned to Earth to affirm further the radiation resistance properties of the space exposed coatings.

  19. Durable flame retardant and antibacterial finishing on cotton fabrics with cyclotriphosphazene/polydopamine/silver nanoparticles hybrid coatings

    Science.gov (United States)

    Li, Yingzhan; Wang, Bijia; Sui, Xiaofeng; Xie, Ruyi; Xu, Hong; Zhang, Linping; Zhong, Yi; Mao, Zhiping

    2018-03-01

    Durable flame retardant and antibacterial hybrid coatings were developed for cotton fabrics via simultaneous polymerization of dopamine and hydrolytic condensation of N3P3[NH(CH2)3Si(OC2H5)3]6. Silver nanoparticles were also introduced to the coatings by in situ reaction of AgNO3 with catechol moieties on polydopamine (PDA) in the absence of any external reducing agents. Energy dispersive spectrometer (EDS), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) were employed to study the morphology and constitution of the coatings. Thermal stability and combustion behaviors were characterized with thermogravimetric analysis (TGA) and vertical flammability tests. Considerable flame retardancy was obtained for the modified cotton fabrics, which also exhibited decent antibacterial activities (99.99%) against Gram-positive bacteria S. aureus and Gram-negative bacteria E. coli. The modification was durable with largely intact flame retardancy and antimicrobial properties after 30 washing cycles.

  20. Development of a Long-Life-Cycle, Highly Water-Resistant Solar Reflective Retrofit Roof Coating

    Energy Technology Data Exchange (ETDEWEB)

    Polyzos, Georgios [ORNL; Hunter, Scott Robert [ORNL; Sharma, Jaswinder K [ORNL; Cheng, Mengdawn [ORNL; Chen, Sharon S [Lawrence Berkeley National Laboratory (LBNL); Demarest, Victoria [Dow Chemical Company; Fabiny, William [Dow Chemical Company; Destaillats, Hugo [Lawrence Berkeley National Laboratory (LBNL); Levinson, Ronnen [Lawrence Berkeley National Laboratory (LBNL)

    2016-03-04

    Highly water-resistant and solar-reflective coatings for low-slope roofs are potentially among the most economical retrofit approaches to thermal management of the building envelope. Therefore, they represent a key building technology research program within the Department of Energy. Research efforts in industry and the Department of Energy are currently under way to increase long-term solar reflectance on a number of fronts. These include new polymer coatings technologies to provide longer-lasting solar reflectivity and improved test methodologies to predict long-term soiling and microbial performance. The focus on long-term improvements in soiling and microbial resistance for maximum reflectance does not address the single most important factor impacting the long-term sustainability of low-slope roof coatings: excellent water resistance. The hydrophobic character of asphaltic roof products makes them uniquely suitable for water resistance, but their low albedo and poor exterior durability are disadvantages. A reflective coating that maintains very high water resistance with increased long-term resistance to soiling and microbial activity would provide additional energy savings and extend roof service life.

  1. Fracture resistance of composite and amalgam cores retained by pins coated with new adhesive resins.

    Science.gov (United States)

    Tjan, A H; Dunn, J R; Grant, B E

    1992-06-01

    This study determined the effects of coating pins with either Panavia EX or with 4-META (Cover-Up) materials on the fracture resistance of pin-retained amalgam and composite cores. Gold-plated stainless steel (TMS) and titanium (Filpin) self-threading pins were used. Findings of this study corroborated the findings of several other studies that the use of pins reduces the fracture resistance of restorations. However, coating the pins with adhesion promoters such as Panavia EX and 4-META materials has been found to be effective in improving the fracture resistance. Cross-preference was observed between TMS and Filpin pins; that is, Panavia material coating was more effective with TMS pins, while 4-META was more effective with Filpin pins.

  2. Fatigue resistant carbon coatings for rolling/sliding contacts

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Harpal; Ramirez, Giovanni; Eryilmaz, Osman; Greco, Aaron; Doll, Gary; Erdemir, Ali

    2016-06-01

    The growing demands for renewable energy production have recently resulted in a significant increase in wind plant installation. Field data from these plants show that wind turbines suffer from costly repair, maintenance and high failure rates. Often times the reliability issues are linked with tribological components used in wind turbine drivetrains. The primary failure modes in bearings and gears are associated with micropitting, wear, brinelling, scuffing, smearing and macropitting all of which occur at or near the surface. Accordingly, a variety of surface engineering approaches are currently being considered to alter the near surface properties of such bearings and gears to prevent these tribological failures. In the present work, we have evaluated the tribological performance of compliant highly hydrogenated diamond like carbon coating developed at Argonne National Laboratory, under mixed rolling/sliding contact conditions for wind turbine drivetrain components. The coating was deposited on AISI 52100 steel specimens using a magnetron sputter deposition system. The experiments were performed on a PCS Micro-Pitting-Rig (MPR) with four material pairs at 1.79 GPa contact stress, 40% slide to roll ratio and in polyalphaolefin (PAO4) basestock oil (to ensure extreme boundary conditions). The post-test analysis was performed using optical microscopy, surface profilometry, and Raman spectroscopy. The results obtained show a potential for these coatings in sliding/rolling contact applications as no failures were observed with coated specimens even after 100 million cycles compared to uncoated pair in which they failed after 32 million cycles, under the given test conditions.

  3. Coating Hydrostatic Bearings To Resist Ignition In Oxygen

    Science.gov (United States)

    Funkhouser, Merle E.

    1993-01-01

    Coats of superalloy MA754 plasma-sprayed onto occasionally rubbing surfaces of hydrostatic journal bearings operating in liquid and/or gaseous oxygen, according to proposal. Prevents ignition and combustion occurring when components made of stainless steels or other conventional bearing alloys rub against each other in oxygen. Eliminates need for runner and enhances control over critical bearing clearance.

  4. Materials and coatings to resist high temperature oxidation and corrosion

    International Nuclear Information System (INIS)

    1977-01-01

    Object of the given papers are the oxidation and corrosion behaviour of several materials (such as stainless steels, iron-, or nickel-, or cobalt-base alloys, Si-based ceramics) used at high temperatures and various investigations on high-temperature protective coatings. (IHoe) [de

  5. Fabrication of carbon nanofiber-reinforced aluminum matrix composites assisted by aluminum coating formed on nanofiber surface by in situ chemical vapor deposition

    Science.gov (United States)

    Ogawa, Fumio; Masuda, Chitoshi

    2015-01-01

    The van der Waals agglomeration of carbon nanofibers (CNFs) and the weight difference and poor wettability between CNFs and aluminum hinder the fabrication of dense CNF-reinforced aluminum matrix composites with superior properties. In this study, to improve this situation, CNFs were coated with aluminum by a simple and low-cost in situ chemical vapor deposition (in situ CVD). Iodine was used to accelerate the transport of aluminum atoms. The coating layer formed by the in situ CVD was characterized using scanning electron microscopy, transmission electron microscopy, x-ray diffraction, Fourier transform-infrared spectroscopy, and x-ray photoelectron spectroscopy. The results confirmed that the CNFs were successfully coated with aluminum. The composites were fabricated to investigate the effect of the aluminum coating formed on the CNFs. The dispersion of CNFs, density, Vickers micro-hardness and thermal conductivity of the composites fabricated by powder metallurgy were improved. Pressure-less infiltration experiments were conducted to fabricate composites by casting. The results demonstrated that the wettability and infiltration were dramatically improved by the aluminum coating layer on CNFs. The aluminum coating formed by the in situ CVD technique was proved to be effective for the fabrication of CNF-reinforced aluminum matrix composites.

  6. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    Science.gov (United States)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  7. PREPARATION AND TESTING OF CORROSIONAND SPALLATION-RESISTANT COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John

    2014-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing to determine the diffusion rate of Zn through the alloys has been completed. However, an analytical solution does not exist to model the diffusion of zinc through the alloys. For this reason, a finite difference algorithm using MATLAB was developed. It makes use of the hopscotch algorithm. The model allows the user to specify the dimensions of the metal parts, the Zn concentration at the bondline, the mesh size, time step, and Zn diffusivity. The experimentally measured values of diffusivity for Zn in APMT and Rene 80/CM 247LC are approximately 2.7 × 10-12 and 4 × 10-14 m2/s, respectively. While the qualitative behavior of the model appears correct, a comparison of the diffusion predictions with the experimental results from earlier in the project indicates that the expected Zn concentration is significantly higher than that measured experimentally. The difference depends on the assumed initial concentration, which is difficult to quantify exactly under experimental conditions for t = 0. In addition to the diffusion work, the coefficients of thermal expansions were determined for each of the alloys as a function of temperature. This information

  8. Microstructure of Al-Si Slurry Coatings on Austenitic High-Temperature Creep Resisting Cast Steel

    Directory of Open Access Journals (Sweden)

    Agnieszka E. Kochmańska

    2018-01-01

    Full Text Available This paper presents the results of microstructural examinations on slurry aluminide coatings using scanning electron microscopy, X-ray microanalysis, and X-ray diffraction. Aluminide coatings were produced in air atmosphere on austenitic high-temperature creep resisting cast steel. The function of aluminide coatings is the protection of the equipment components against the high-temperature corrosion in a carburising atmosphere under thermal shock conditions. The obtained coatings had a multilayered structure composed of intermetallic compounds. The composition of newly developed slurry was powders of aluminium and silicon; NaCl, KCl, and NaF halide salts; and a water solution of a soluble glass as an inorganic binder. The application of the inorganic binder in the slurry allowed to produce the coatings in one single step without additional annealing at an intermediate temperature as it is when applied organic binder. The coatings were formed on both: the ground surface and on the raw cast surface. The main technological parameters were temperature (732–1068°C and time of annealing (3.3–11.7 h and the Al/Si ratio (4–14 in the slurry. The rotatable design was used to evaluate the effect of the production parameters on the coatings thickness. The correlation between the technological parameters and the coating structure was determined.

  9. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles.

    Science.gov (United States)

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-02

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  10. Ni-W coatings electrodeposited on carbon steel: Chemical composition, mechanical properties and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Arganaraz, M.P. Quiroga; Ribotta, S.B. [INQUINOA-CONICET, Instituto de Quimica Fisica, Facultad de Bioquimica, Quimica y Farmacia, Universidad Nacional de Tucuman, Ayacucho 471, (4000) San Miguel de Tucuman (Argentina); Folquer, M.E., E-mail: mefolquer@fbqf.unt.edu.ar [INQUINOA-CONICET, Instituto de Quimica Fisica, Facultad de Bioquimica, Quimica y Farmacia, Universidad Nacional de Tucuman, Ayacucho 471, (4000) San Miguel de Tucuman (Argentina); Gassa, L.M.; Benitez, G.; Vela, M.E.; Salvarezza, R.C. [Instituto de Investigaciones Fisicoquimicas Teoricas y Aplicadas (INIFTA), Universidad Nacional de La Plata-CONICET, Suc. 4, C.C. 16, (1900) La Plata (Argentina)

    2011-07-01

    Highlights: > Hard, ductile and adherent nanostructured Ni-W coatings on carbon steel. > New procedures for achieving deposits by current pulse techniques. > Current pulse frequency was the dominant factor to define coating characteristics. > Ni-W coatings protect the carbon steel from corrosion induced by sulphate anions. - Abstract: Hard, ductile and adherent nanostructured Ni-W coatings were electrodeposited on carbon steel from electrolyte solutions containing sodium tungstate, nickel sulfate and sodium citrate, using different current pulse programs. Current pulse frequency was the dominant factor to define chemical composition, grain size, thickness and hardness. According to the electrodeposition conditions the deposited coatings showed 15-30 at% W, the grain size ranged from 65 to 140 nm, and the hardness varied from 650 to 850 Hv. Tungsten carbide also present in the coating contributed to its hardness. The corrosion resistance of the Ni-W coated steel was tested by potentiodynamic polarization in a neutral medium containing sulphate ions. The Ni-W coating protected the carbon steel from localized corrosion induced by sulphate anions.

  11. Fabrication of the micro/nano-structure superhydrophobic surface on aluminum alloy by sulfuric acid anodizing and polypropylene coating.

    Science.gov (United States)

    Wu, Ruomei; Liang, Shuquan; Liu, Jun; Pan, Anqiang; Yu, Y; Tang, Yan

    2013-03-01

    The preparation of the superhydrophobic surface on aluminum alloy by anodizing and polypropylene (PP) coating was reported. Both the different anodizing process and different PP coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. By PP coating after anodizing, a good superhydrophobic surface was facilely fabricated. The optimum conditions for anodizing were determined by orthogonal experiments. After the aluminium-alloy was grinded with 600# sandpaper, pretreated by 73 g/L hydrochloric acid solution at 1 min, when the concentration of sulfuric acid was 180 g/L, the concentration of oxalic acid was 5 g/L, the concentration of potassium dichromate was 10 g/L, the concentration of chloride sodium was 50 g/L and 63 g/L of glycerol, anodization time was 20 min, and anodization current was 1.2 A/dm2, anodization temperature was 30-35 degrees C, the best micro-nanostructure aluminum alloy films was obtained. On the other hand, the PP with different concentrations was used to the PP with different concentrations was used to coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was achieved by coating PP, and the duration of the superhydrophobic surface was improved by modifying the coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was surface with high concentration PP. The morphologies of micro/nano-structure superhydrophobic surface were further confirmed by scanning electron microscope (SEM). The material of PP with the low surface free energy combined with the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  12. DESIGN OF THERMAL EQUIPMENT MILLING FOR FABRICATING THE TIO2 PHOTOCATALYSTS COATED GRAIN POLYMERS

    Directory of Open Access Journals (Sweden)

    H. Aliah

    2015-07-01

    Full Text Available Organic waste water treatment can be conducted with technique of photocatalytic. Photocatalytic activity involves factors light intensity and amount of catalyst. In order this process can take place optimally, the catalyst material coating on the surface of the material buffer such as polymer shaped grains can be an alternative method. Setting the temperature and the duration of heating automatically is very efficient in controlling the physical characteristics of the photocatalyst materials. In this experiment, modification done on of the two types of thermal equipment milling namely cylindrical equipment milling equipped with heater and equipment milling based electric oven. The testing process of the thermal equipment milling performed with controlled temperature in the range of 110 ° C and setting the timer to 60 minutes. In testing the thermal characteristics of milling equipment, it takes as long as 220 minutes for each immobilization process using cylindrical milling and 65 minutes when using an electric oven. Setting the temperature and time in the electric oven milling  can be performed automatically, which can not be performed using cylindrical milling. Milling equipment based electric oven has also been used in the selection of buffer polymer materials and fabricate TiO2 photocatalysts which tested on photodegradation of organic compound of methylene blue (MB.Penjernihan air limbah organik dapat dilakukan dengan teknik fotokatalisis. Agar aktivitas fotokatalitik yang melibatkan faktor intensitas cahaya dan jumlah katalis dapat berlangsung secara optimal, pelapisan material katalis pada permukaan material penyangga berupa bulir polimer termoplastik dapat menjadi salah satu alternatif. Pengaturan temperatur dan lamanya pemanasan secara otomatis sangat efisien dalam mengendalikan karakteristik fisis material fotokatalis Dalam penelitian ini dilakukan modifikasi terhadap dua jenis peralatan thermal millng, yaitu peralatan milling

  13. Fabrication of Nanostructures on Implantable Biomaterials for Biocompatibility Enhancement and Infection Resistance

    Science.gov (United States)

    Liu, Luting

    An implant or implantable medical device, which is used to replace or restore the function of traumatized or degenerated tissues or organs, or acts as a fraction of or the whole biological structure, has been used in many different parts of the body for various applications (such as orthopedics, cardiovascular stents, or drug delivery systems for medical treatment). The best performance of the vast majority of implants is achieved when the biomaterial used promotes some biological activity (such as bone regeneration) while minimizing undesirable activity (such as infection, one of the most common reasons for the failure of many implants). The surface of the implant, through its interactions with proteins, bacteria and tissue forming cells, plays a critical role in the success or failure of the implant. Therefore, in this study, we sought to employ various nanofabrication techniques for tailoring implant surfaces to minimize bacteria and promote mammalian cell functions without using drugs. Titanium (Ti) and polyetheretherketone (PEEK) are commonly used biomaterials in orthopedic implants. Further surface modification is needed to support osseointegration while inhibiting bacteria attachment. Herein, temperature controlled atomic layer deposition (ALD) was utilized to provide unique nanostructured TiO2 coatings on commercial Ti. In vitro bacteria experiments revealed that the nano-TiO2 coatings showed promising antimicrobial efficacy towards Gram-positive bacteria (S. aureus), Gram-negative bacteria (E. coli) and antibiotic-resistant bacteria ( MRSA). Impressively, cell results indicated that this nano-TiO 2 coating stimulated osteoblast (or bone forming cell) adhesion and proliferation while suppressing undesirable fibroblast functions. The same procedure was performed on PEEK and also resulted in enhanced osteoblast functions and produced antimicrobial properties. In another study, to isolate the effect of surface chemistry on cell and bacteria activities, a

  14. Characterization of Microstructure and Wear Resistance of PEO Coatings Containing Various Microparticles on Ti6Al4V Alloy

    Science.gov (United States)

    Li, Xinyi; Dong, Chaofang; Zhao, Qing; Pang, Yu; Cheng, Fasong; Wang, Shuaixing

    2018-02-01

    Titania-based composite coatings were prepared by plasma electrolytic oxidation (PEO) treatment of Ti6Al4V alloy in electrolyte with α-Al2O3, Cr2O3 or h-BN microparticles in suspension. The microstructure, composition of PEO composite coatings were analyzed by SEM, EDS and XRD. The wear resistance of composite ceramic coatings was studied by ball-on-disk wear test at ambient temperature and 300 °C. The results showed that the addition of microparticles accelerated the growth rate of PEO coating and changed the microstructure and composition of PEO coating. PEO coating was porous and mainly composed of rutile-TiO2, anatase-TiO2 and Al2TiO5. PEO/α-Al2O3 (Cr2O3 or h-BN) composite coating only had small micropores and appeared some α-Al2O3 (Cr2O3 or h-BN) phase. Besides, the addition of α-Al2O3 (Cr2O3 or h-BN) microparticles greatly improved the wear resistance of PEO coating. At ambient temperature, abrasive wear dominated the wear behavior of PEO coating, but abrasive wear and adhesive peel simultaneously happened at 300 °C. Whether at ambient temperature or 300 °C, PEO composite coating had better wear resistance than PEO coating. Besides, PEO/h-BN composite coating outperformed other composite coatings regardless of the temperature.

  15. Laser cladding of Zr-based coating on AZ91D magnesium alloy for ...

    Indian Academy of Sciences (India)

    Abstract. To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of. Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated ...

  16. Sn/MWCNT Nanocomposites Fabricated by Ultrasonic Dispersion of Ni-Coated MWCNTs in Molten Tin

    Science.gov (United States)

    Billah, Md Muktadir; Chen, Quanfang

    2018-04-01

    Carbon nanotubes (CNTs) are regarded as a desirable filler to develop advanced composites including advanced solders due to their exceptional mechanical properties. However, some issues remain unsolved for metallic composites owing to "wetting" and nonuniform dispersion of CNTs. In this study, electroless nickel coating onto CNTs was used to overcome these issues. Multiwalled carbon nanotubes (MWCNTs) were used for this study, and Ni-coated MWCNTs were dispersed in molten Sn assisted by sonication and compared with MWCNTs without Ni coating. Adding 3 wt.% Ni-coated MWCNTs, which corresponds to 0.6 wt.% pure CNTs, resulted in an increase in tensile strength by 95% and hardness by 123%. Nickel coating also prevented separation of the CNTs from the molten metal due to buoyancy effects, leading to more uniform dispersion.

  17. Sn/MWCNT Nanocomposites Fabricated by Ultrasonic Dispersion of Ni-Coated MWCNTs in Molten Tin

    Science.gov (United States)

    Billah, Md Muktadir; Chen, Quanfang

    2018-01-01

    Carbon nanotubes (CNTs) are regarded as a desirable filler to develop advanced composites including advanced solders due to their exceptional mechanical properties. However, some issues remain unsolved for metallic composites owing to "wetting" and nonuniform dispersion of CNTs. In this study, electroless nickel coating onto CNTs was used to overcome these issues. Multiwalled carbon nanotubes (MWCNTs) were used for this study, and Ni-coated MWCNTs were dispersed in molten Sn assisted by sonication and compared with MWCNTs without Ni coating. Adding 3 wt.% Ni-coated MWCNTs, which corresponds to 0.6 wt.% pure CNTs, resulted in an increase in tensile strength by 95% and hardness by 123%. Nickel coating also prevented separation of the CNTs from the molten metal due to buoyancy effects, leading to more uniform dispersion.

  18. Application of High-Velocity Oxygen-Fuel (HVOF Spraying to the Fabrication of Yb-Silicate Environmental Barrier Coatings

    Directory of Open Access Journals (Sweden)

    Emine Bakan

    2017-04-01

    Full Text Available From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

  19. Microwave absorption in X and Ku band frequency of cotton fabric coated with Ni-Zn ferrite and carbon formulation in polyurethane matrix

    Science.gov (United States)

    Gupta, K. K.; Abbas, S. M.; Goswami, T. H.; Abhyankar, A. C.

    2014-08-01

    The present study highlights various microwave properties, i.e. reflection, transmission, absorption and reflection loss, of the coated cotton fabric [formulation: Ni-Zn ferrite (Ni 0.5Zn0.5Fe2O4) and carbon black (acetylene black) at concentrations of 30, 40, 50, 60 and70 g of ferrite and 5 g carbon in each 100 ml polyurethane] evaluated at 8-18 GHz frequency. The uniform density of filling materials in coated fabrics (dotted marks in SEM micrograph) indicates homogeneous dispersion of conducting fillers in polyurethane and the density of filling material cluster increases with increase in ferrite concentration. SEM images also show uniform coating of conducting fillers/resin system over individual fibers and interweave spaces. The important parameters governing the microwave properties of coated fabrics i.e. permittivity and permeability, S-parameters, reflection loss, etc. were studied in a HVS free space microwave measurement system. The lossy character of coated fabric is found to increase with increase of ferrite content; the ferrite content decreases the impedance and increases the permittivity and permeability values. The 1.6-1.8 mm thick coated fabric sample (40 wt% ferrite, 3 wt% carbon and 57 wt% PU) has shown about 40% absorption, 20% transmission and 40% reflectance in X (8.2-12.4 GHz) and Ku (12-18 GHz) frequency bands. The reflection loss at 13.5 GHz has shown the highest peak value (22.5 dB) due to coated sample optical thickness equal to λ/4 and more than 7.5 dB in entire Ku band. Owing to its thin and flexible nature, the coated fabric can be used as apparel in protecting human being from hazardous microwaves and also as radar camouflage covering screen in defense.

  20. Polyurethane/polysiloxane ceramer coatings: Corrosion resistant unicoat system for aircraft application

    Science.gov (United States)

    Ni, Hai

    New organic/inorganic ceramer coating system was developed using polyurethane as an organic phase and polysiloxane as the inorganic phase. The objective of the study was to develop a unicoat corrosion resistant coating which strongly adheres to aluminum substrates. The pre-ceramic silicon-oxo clusters react with the metal substrate, protecting it from oxidation, whereas the organic composition functions as a binder providing mechanical properties, optical properties, and chemical, wear and fluid resistance. The new ceramer coatings were evaluated as a replacement for chromate based coatings. The alkoxysilane-functionalized coupling agent was prepared from hexamethylene diisocyanate (HDI) isocyanurate and 3-aminopropyltriethoxysilane. The functionalized isocyanurate was characterized by 1H, 13C and 29Si NMR and electrospray ionization-mass spectrometry. An organic/inorganic hybrid coating system was formulated using the alkoxysilane-functionalized isocyanurate and HDI isocyanurate. The coating properties indicated that alkoxysilane-functionalized isocyanurate enhanced adhesion up to 500%. Based on the hybrid polyurea/alkoxysilane system, the polyurea/polysiloxane ceramer coating system was formulated with tetraethyl orthosilicate (TEOS) oligomers. Evaluation of ceramer coatings showed that coating properties were affected by both the concentration of TEOS oligomers and alkoxysilane functionalized isocyanurate. In addition, the para-toluene sulfonic acid was used to catalyze the moisture curing process for the ceramer coating system. The addition of acid catalyst further increased the adhesion. A series of high solids cycloaliphatic polyesters were synthesized to improve the UV-resistance for the organic/inorganic unicoat system. The polyurethane/polysiloxane ceramer coatings were formulated with the addition of the cycloaliphatic polyesters into the polyurea/polysiloxane system. The investigation of the polyurethane ceramer coatings indicated that the film

  1. CORROSION RESISTANCE OF ORGANOMETALLIC COATING APLICATED IN FUEL TANKS USING ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY IN BIOFUEL – PART I

    Directory of Open Access Journals (Sweden)

    Milene Adriane Luciano

    2014-10-01

    Full Text Available Nowadays, the industry has opted for more sustainable production processes, and the planet has also opted for new energy sources. From this perspective, automotive tanks with organometallic coatings as well as a partial substitution of fossil fuels by biofuels have been developed. These organometallic coated tanks have a zinc layer, deposited by a galvanizing process, formed between the steel and the organometallic coating. This work aims to characterize the organometallic coating used in metal automotive tanks and evaluate their corrosion resistance in contact with hydrated ethyl alcohol fuel (AEHC. For this purpose, the resistance of all layers formed between Zinc and EEP steel and also the tin coated steel, which has been used for over thirty years, were evaluated. The technique chosen was the Electrochemical Impedance Spectroscopy. The results indicated an increase on the corrosion resistance when organometallic coatings are used in AEHC medium. In addition to that, these coatings allow an estimated 25% reduction in tanks production costs.

  2. Corrosion-resistant antifretting coating for the protection of blade locking pieces in GTE compressors and fans

    Science.gov (United States)

    Muboyadzhyan, S. A.; Gorlov, D. S.; Egorova, L. P.; Bulavintseva, E. E.

    2014-09-01

    The properties of a corrosion-resistant antifretting coating on EP866Sh steel and VT8M-1 titanium alloy samples are studied. The results of corrosion resistance, heat resistance, fretting resistance, long-term strength, and high-cycle fatigue tests and the results of physical metallurgy and metallographic investigations of the samples with the coating before and after the tests are presented.

  3. Improved dental implant drill durability and performance using heat and wear resistant protective coatings.

    Science.gov (United States)

    Er, Nilay; Alkan, Alper; İlday, Serim; Bengu, Erman

    2018-03-02

    Dental implant drilling procedure is an essential step for implant surgery and frictional heat appeared in bone during drilling is a key factor affecting the success of an implant. The aim of this study is to increase the dental implant drill lifetime and performance using heat- and wear-resistant protective coatings hence to decrease the alveolar bone temperature caused by the dental implant drilling procedure. Commercially obtained stainless steel drills were coated with titanium aluminum nitride, diamond-like carbon, titanium boron nitride, and boron nitride coatings via magnetron-sputter deposition. Drilling procedure was performed on a bovine femoral cortical bone under the conditions mimicking clinical practice, where the tests were performed both under water-assisted cooling and under the conditions without any cooling was applied. Coated drill performances and durabilities were compared to that of three commonly used commercial drills which surfaces are made from namely; zirconia, black diamond and stainless steel. Protective coatings with boron nitride, titanium boron nitride and diamond-like carbon have significantly improved drill performance and durability. Especially boron nitride-coated drills have performed within safe bone temperature limits for 50 drillings even without any cooling is applied. Titanium aluminium nitride coated drills did not show any improvement over commercially obtained stainless steel drills. Surface modification using heat and wear resistant coatings is an easy and highly effective way to improve implant drill performance and durability, which can reflect positively on surgical procedure and healing period afterwards. The noteworthy success of different types of coatings is novel and likely to be applicable to various other medical systems.

  4. Drug Resistance and Pseudoresistance: An Unintended Consequence of Enteric Coating Aspirin

    Science.gov (United States)

    Grosser, Tilo; Fries, Susanne; Lawson, John A.; Kapoor, Shiv C.; Grant, Gregory R.; FitzGerald, Garret A.

    2013-01-01

    Background Low dose aspirin reduces the secondary incidence of myocardial infarction and stroke. Drug resistance to aspirin might result in treatment failure. Despite this concern, no clear definition of “aspirin resistance” has emerged and estimates of its incidence have varied remarkably. We aimed to determine the commonality of a mechanistically consistent, stable and specific phenotype of true pharmacological resistance to aspirin – such as might be explained by genetic causes. Methods and Results Healthy volunteers (n=400) were screened for their response to a single oral dose of 325 mg immediate release or enteric coated aspirin. Response parameters reflected the activity of aspirin's molecular target, cyclooxygenase-1. Individuals who appeared “aspirin resistant” on one occasion underwent repeat testing and if still “resistant” were exposed to low dose enteric coated aspirin (81 mg) and clopidogrel (75 mg) for one week each. Variable absorption caused a high frequency of apparent resistance to a single dose of 325 mg enteric coated aspirin (up to 49%) but not to immediate release aspirin (0%). All individuals responded to aspirin upon repeated exposure, extension of the post dosing interval or addition of aspirin to their platelets ex vivo. Conclusions Pharmacological resistance to aspirin is rare; this study failed to identify a single case of true drug resistance. Pseudoresistance, reflecting delayed and reduced drug absorption, complicates enteric coated but not immediate release aspirin administration. Clinical Trial Registration Information clinicaltrials.gov. Identifier: NCT00948987. PMID:23212718

  5. Corrosion resistance of different metallic coatings on press-hardened steels for automotive

    Energy Technology Data Exchange (ETDEWEB)

    Dosdat, L.; Petitjean, J.; Vietoris, T. (ArcelorMittal Maizieres Automotive Products Research Centre, F-57283 Maizieres-les-Metz); Clauzeau, O. [Bohr Technologies (France)

    2011-06-15

    The corrosion resistance of laboratory press-hardened components in aluminized, galvanized or galvannealed boron steels was evaluated through VDA 621-415 cyclic test for the automotive industry. 22MnB5 uncoated steel for hot stamping and standard galvanized steel for cold forming were also included as references. Corrosion resistance after painting (cosmetic corrosion) was quantified by measuring the delamination of electro-deposited paint from scribed panels. The rusting on their edges was used for determining the cut-edge corrosion resistance. The corrosion resistance on unpainted deformed panels (perforating corrosion) was quantified by mass losses and pit depth measurements. Zinc-coated boron steels were found to be more resistant to cosmetic corrosion than the other materials, and slightly more resistant to cut-edge corrosion than the aluminized one. Red rust apparition could not be avoided due to the high iron content in all these hot-stamped coatings. The three coated boron steels showed similar performances in terms of resistance to perforation. Aluminized boron steel presents the advantage of being less sensitive to hot-stamping process deviation. Its robustness has been proved for many years on cars. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. Irradiation resistance, microstructure and mechanical properties of nanostructured (TiZrHfVNbTa)N coatings

    Energy Technology Data Exchange (ETDEWEB)

    Pogrebnjak, Alexander D. [Sumy State University, Sumy (Ukraine); Institute of Transport, Combustion Engines and Ecology, Lublin University of Technology, 20-618 Lublin (Poland); Yakushchenko, Ivan V.; Bondar, Oleksandr V. [Sumy State University, Sumy (Ukraine); Beresnev, Vyacheslav M. [Karazin National University, Kharkiv (Ukraine); Oyoshi, Keiji [National Institute for Material Science (NIMS), Tsukuba (Japan); Ivasishin, Orest M. [V. Kurdyumov Institute for Metal Physics, NAS of Ukraine, Kiev (Ukraine); Amekura, Hiroshi; Takeda, Yoshihiko [National Institute for Material Science (NIMS), Tsukuba (Japan); Opielak, Marek, E-mail: m.opielak@pollub.pl [Institute of Transport, Combustion Engines and Ecology, Lublin University of Technology, 20-618 Lublin (Poland); Kozak, Czeslaw [Department of Electrical Devices and High Voltage Technology, Lublin University of Technology, 20-618 Lublin (Poland)

    2016-09-15

    Nitrides of high-entropy alloys (TiHfZrNbVTa)N were fabricated using cathodic-vacuum-arc-vapor-deposition method. Morphology and topology of the surface of the coatings, roughness, elemental and phase composition, microstructure and mechanical properties were investigated. Dependence of deposition parameters on surface morphology and elemental composition was demonstrated. Influence of the heavy negative charged Au{sup −} ions implantation on phase structure, microstructure and hardness of nitride (TiHfZrNbVTa)N coatings was investigated. - Highlights: • (TiHfZrNbVTa)N fabricated using cathodic-vacuum-arc-vapor-deposition method. • Roughness, elemental and phase composition, microstructure and mechanical properties. • Influence of the heavy negative charged Au- ions implantation on mechanical properties.

  7. Fabrication of a thermoelectric generator on a polymer-coated substrate via laser-induced forward transfer of chalcogenide thin films

    International Nuclear Information System (INIS)

    Feinaeugle, M; Sones, C L; Eason, R W; Koukharenko, E

    2013-01-01

    We have demonstrated the fabrication of a thermoelectric energy harvesting device via laser-induced forward transfer of intact solid thin films. Thermoelectric chalcogenide materials, namely bismuth telluride (Bi 2 Te 3 ), bismuth selenide (Bi 2 Se 3 ) and bismuth antimony telluride (Bi 0.5 Sb 1.5 Te 3 ), were sequentially printed using a nanosecond excimer laser onto an elastomeric polydimethylsiloxane-coated glass substrate to form thermocouples connected in series creating a thermoelectric generator. The resulting generator Seebeck coefficient and series resistance per leg pair were measured to be 0.17 mV K −1 and 10 kΩ respectively. It was shown that laser-induced forward transfer allows device fabrication from inorganic semiconductor compounds on inexpensive elastic polymer substrates and demonstrates the ability to print materials with pre-defined thermoelectric properties. This allows the rapid manufacturing of a complete thermoelectric device on mm 2 -areas with μm-scale precision, without the need of further lithographic steps. (paper)

  8. Preparation of antibacterial coating based on in situ synthesis of ZnO/SiO{sub 2} hybrid nanocomposite on cotton fabric

    Energy Technology Data Exchange (ETDEWEB)

    Barani, Hossein, E-mail: barani@birjand.ac.ir

    2014-11-30

    Graphical abstract: - Highlights: • In situ approach was used to synthesize ZnO/SiO{sub 2} nanocomposites. • Spherical structure and stabilized ZnO/SiO{sub 2} hybrid nanocomposites were synthesized. • The synthesized ZnO particles have a hexagonal wurtzite crystal structure. • The ZnO nanoparticles enhance the moisture content of cotton fabric. • ZnO/SiO{sub 2} loaded cotton fabrics presented a good antibacterial property. - Abstract: In this study, the antibacterial cotton fabric was prepared using zinc oxide/silicon dioxide (ZnO/SiO{sub 2}) nanocomposite. The ZnO nanoparticles were synthesized with an in situ approach using two different methods on the cotton fabric. One of the methods was to synthesize ZnO nanoparticles into the prepared sol solution, and then coating on the cotton fabric. The other method was to synthesize ZnO nanoparticles on the silicon dioxide-coated cotton fabric. The morphological, structural, thermal, and antibacterial properties of ZnO/SiO{sub 2} nanocomposite-coated cotton fabric was studied using scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffractometer, thermo gravimetric analysis, and Attenuated Total Reflection-Fourier Transform Infrared spectrometer. Synthesis of ZnO nanoparticles on the silicon dioxide coated cotton fabric sample resulted in agglomerated nanoparticles on the surface of cotton fiber, while the spherical nanoparticles structure was formed by synthesizing them into the sol solution of silicon dioxide. The EDS results indicated presence of ZnO/SiO{sub 2} nanocomposite on the surface of coated cotton fabric, and presented an inhibition zone against Staphylococcus aureus and Escherichia coli.

  9. Cavitation erosion resistance of diamond-like carbon coating on stainless steel

    International Nuclear Information System (INIS)

    Cheng, Feng; Jiang, Shuyun

    2014-01-01

    Two diamond-like carbon (DLC) coatings are prepared on stainless steel 304 by cathodic arc plasma deposition technology at different substrate bias voltages and arc currents (−200 V/80 A, labeled DLC-1, and −100 V/60 A, labeled DLC-2). Cavitation tests are performed by using a rotating-disk test rig to explore the cavitation erosion resistance of the DLC coating. The mass losses, surface morphologies, chemical compositions and the phase constituents of the specimens after cavitation tests are examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the DLC-2 coatings can elongate the incubation period of stainless steel, leading to an excellent cavitation erosion resistance as compared to the untreated stainless steel specimens. After duration of 100 h cavitation test, serious damaged surfaces and plenty of scratches can be observed on the surfaces of the stainless steel specimens, while only a few grooves and tiny pits are observed on the DLC-2 coatings. It is concluded that, decreasing micro defects and increasing adhesion can reduce the delamination of DLC coating, and the erosion continues in the stainless steel substrate after DLC coating failure, and the eroded surface of the substrate is subjected to the combined action from cavitation erosion and slurry erosion.

  10. CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

    Directory of Open Access Journals (Sweden)

    S. Yazdani

    2016-06-01

    Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

  11. Cavitation erosion resistance of diamond-like carbon coating on stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Feng; Jiang, Shuyun, E-mail: jiangshy@seu.edu.cn

    2014-02-15

    Two diamond-like carbon (DLC) coatings are prepared on stainless steel 304 by cathodic arc plasma deposition technology at different substrate bias voltages and arc currents (−200 V/80 A, labeled DLC-1, and −100 V/60 A, labeled DLC-2). Cavitation tests are performed by using a rotating-disk test rig to explore the cavitation erosion resistance of the DLC coating. The mass losses, surface morphologies, chemical compositions and the phase constituents of the specimens after cavitation tests are examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the DLC-2 coatings can elongate the incubation period of stainless steel, leading to an excellent cavitation erosion resistance as compared to the untreated stainless steel specimens. After duration of 100 h cavitation test, serious damaged surfaces and plenty of scratches can be observed on the surfaces of the stainless steel specimens, while only a few grooves and tiny pits are observed on the DLC-2 coatings. It is concluded that, decreasing micro defects and increasing adhesion can reduce the delamination of DLC coating, and the erosion continues in the stainless steel substrate after DLC coating failure, and the eroded surface of the substrate is subjected to the combined action from cavitation erosion and slurry erosion.

  12. Facile and eco-friendly fabrication of AgNPs coated silk for antibacterial and antioxidant textiles using honeysuckle extract.

    Science.gov (United States)

    Zhou, Yuyang; Tang, Ren-Cheng

    2018-01-01

    Recently, there is a growing trend towards the functionalization of silk through nanotechnology for the prevention of fiber damage from microbial attack and the enhancement of hygienic aspects. Considering sustainable development and environmental protection, the eco-friendly fabrication of silver nanoparticles (AgNPs)-modified silk using natural extracts has currently become a hot research area. This study presents a facile strategy for the fabrication of colorful and multifunctional silk fabric using biogenic AgNPs prepared by honeysuckle extract as natural reductant and stabilizing agents. The influences of pH and reactant concentrations on the AgNPs synthesis were investigated. The color characteristics and functionalities of AgNPs treated silk were evaluated. The results revealed that the particle size of AgNPs decreased with increasing pH. The diameter of AgNPs decreased with increasing amount of honeysuckle extract and reducing amount of silver nitrate. The transmission electron microscopy image showed that the AgNPs were spherical in shape with a narrow size distribution. The treated silk showed excellent antibacterial activities against E. coli and S. aureus, and certain antioxidant activity. Both of the antibacterial and antioxidant activities were well maintained even after 30 washing cycles. This work provides a sustainable and eco-friendly approach to the fabrication of AgNPs coated silk for colorful and long-term multifunctional textiles using honeysuckle extract. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. Precisely controlled resorcinol-formaldehyde resin coating for fabricating core-shell, hollow, and yolk-shell carbon nanostructures

    Science.gov (United States)

    Fang, Xiaoliang; Liu, Shengjie; Zang, Jun; Xu, Chaofa; Zheng, Ming-Sen; Dong, Quan-Feng; Sun, Daohua; Zheng, Nanfeng

    2013-07-01

    This work provides a facile one-step sol-gel route to synthesize high-quality resorcinol-formaldehyde (RF) resin coated nanocomposites that can be further used to fabricate desired carbon nanostructures. Colloidal particles with different morphologies and sizes can be coated with high-quality RF resin shells by the proposed cationic surfactant assisted RF resin coating strategy. The as-synthesized RF resin coated nanocomposites are ideal candidates for selective synthesis of core-shell, hollow, and yolk-shell carbon nanostructures. Based on the carboxylic functional RF resin coating, graphitic carbon nanostructures can also be synthesized by employing the graphitization catalyst. The as-synthesized carbon nanostructures show the advantageous performances in several applications. Hollow carbon spheres are potential electrode materials for lithium-sulfur batteries. Hollow graphitic spheres are promising catalyst supports for oxygen reduction reaction. And yolk-shell structured Au@HCS nanoreactors with ultrathin shells exhibit high catalytic activity and recyclability in confined catalysis.This work provides a facile one-step sol-gel route to synthesize high-quality resorcinol-formaldehyde (RF) resin coated nanocomposites that can be further used to fabricate desired carbon nanostructures. Colloidal particles with different morphologies and sizes can be coated with high-quality RF resin shells by the proposed cationic surfactant assisted RF resin coating strategy. The as-synthesized RF resin coated nanocomposites are ideal candidates for selective synthesis of core-shell, hollow, and yolk-shell carbon nanostructures. Based on the carboxylic functional RF resin coating, graphitic carbon nanostructures can also be synthesized by employing the graphitization catalyst. The as-synthesized carbon nanostructures show the advantageous performances in several applications. Hollow carbon spheres are potential electrode materials for lithium-sulfur batteries. Hollow graphitic

  14. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    International Nuclear Information System (INIS)

    Lin, Naiming; Guo, Junwen; Xie, Faqin; Zou, Jiaojuan; Tian, Wei; Yao, Xiaofei; Zhang, Hongyan; Tang, Bin

    2014-01-01

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance

  15. Analysis and Performance Evaluations of Chemical Agent Resistant Coating Systems

    National Research Council Canada - National Science Library

    Escarsega, John

    2001-01-01

    ...% reduction in volatile organic compounds (VOCs) compared to the solvent-based (SOL) system. Compared to the solvent-based formulation, the WR polyurethane maintains required chemical agent resistance and exhibits superior properties...

  16. Alkali resistant optical coatings for alkali lasers and methods of production thereof

    Science.gov (United States)

    Soules, Thomas F; Beach, Raymond J; Mitchell, Scott C

    2014-11-18

    In one embodiment, a multilayer dielectric coating for use in an alkali laser includes two or more alternating layers of high and low refractive index materials, wherein an innermost layer includes a thicker, >500 nm, and dense, >97% of theoretical, layer of at least one of: alumina, zirconia, and hafnia for protecting subsequent layers of the two or more alternating layers of high and low index dielectric materials from alkali attack. In another embodiment, a method for forming an alkali resistant coating includes forming a first oxide material above a substrate and forming a second oxide material above the first oxide material to form a multilayer dielectric coating, wherein the second oxide material is on a side of the multilayer dielectric coating for contacting an alkali.

  17. Anti-reflective polymer-nanocomposite coatings fabricated by RIR-MAPLE

    Science.gov (United States)

    Singaravalu, S.; Mayo, D. C.; Park, H. K.; Schriver, K. E.; Haglund, R. F.

    2013-02-01

    There is increasing demand for functional polymeric optical coatings for plastic substrates. In the case of anti-reflective (AR) coatings, this is challenging because polymers exhibit a relatively narrow range of refractive indices. We synthesized a four-layer AR stack using hybrid polymer:nanoparticle materials deposited by resonant infrared matrixassisted pulsed laser evaporation (RIR-MAPLE). An Er:YAG laser ablated frozen solutions of a high-index composite containing TiO2 nanoparticles and PMMA, alternating with a low-index solution of PMMA. The optimized AR coatings, with thicknesses calculated using commercial software, yielded a coating for polycarbonate with relative transmission over 94%, scattering less than 5% and a reflection coefficient below 0.8% across the visible range.

  18. Nanostructured coatings for controlling bacterial biofilms and antibiotic resistance

    OpenAIRE

    Ivanova, Kristina Dimitrova

    2017-01-01

    The accelerated emergence of drug resistant bacteria is one of the most serious problems in healthcare and the difficulties in finding new antibiotics make it even more challenging. To overcome the action of antibiotics bacteria develop effective resistance mechanisms including the formation of biofilms. Biofilms are bacterial communities of cells embedded in a self-produced polymeric matrix commonly found on medical devices such as indwelling catheters. When pathogens adopt this mode of grow...

  19. Microstructure and Wear Resistance of Al2O3 Coatings on Functional Structure

    Directory of Open Access Journals (Sweden)

    Jiang Chao-Ping

    2016-01-01

    Full Text Available To enhance the wear properties of function structure, Al2O3-13%TiO2 (AT13 coatings were plasma sprayed on 45 steel functional structure using micro and nano powders. The microstructures and phase compositions of the coatings were investigated by scanning electron microscopy and X-ray diffraction, respectively. Results show that the nano powder coating consists of fully-melted region and partially-melted region. The fully-melted regions show a lamellar structure, while the partially-melted regions retain the powders structure. The phases of coatings are α-A12O3 and TiO2.The wear test was carried out on a ML-10 friction and wear tester under dry sliding condition. It is found that the wear resistance of the micro powder coating is higher than that of nano powder coating. This is mainly ascribe to the breakage of the nano powder coating resulted from low agglomerated binding force.

  20. A study of degradation resistance and cytocompatibility of super-hydrophobic coating on magnesium.

    Science.gov (United States)

    Zhang, Yufen; Feyerabend, Frank; Tang, Shawei; Hu, Jin; Lu, Xiaopeng; Blawert, Carsten; Lin, Tiegui

    2017-09-01

    Calcium stearate based super-hydrophobic coating was deposited on plasma electrolytic oxidation (PEO) pre-treated magnesium substrate. The pre-treated magnesium and super-hydrophobic coating covered sample were characterized by scanning electron microscopy, X-ray diffraction and electrochemical corrosion measurements. The cytocompatibility and degradation resistance of magnesium, pre-treated magnesium and super-hydrophobic coating were analysed in terms of cell adhesion and osteoblast differentiation. The results indicate that the calcium stearate top coating shows super-hydrophobicity and that the surface is composed of micro/nanostructure. The super-hydrophobic coating covered sample shows higher barrier properties compared with the PEO pre-treated magnesium and bare magnesium. Human osteoblast proliferation, but not differentiation is enhanced by the PEO coating. Contrary, the super-hydrophobic coating reduces proliferation, but enhances differentiation of osteoblast, observable by the formation of hydroxyapatite. The combination of corrosion protection and cell reaction indicates that this system could be interesting for biomedical applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  1. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    Science.gov (United States)

    Vladescu, A.; Braic, M.; Azem, F. Ak; Titorencu, I.; Braic, V.; Pruna, V.; Kiss, A.; Parau, A. C.; Birlik, I.

    2015-11-01

    Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  2. Fabrication and in vitro release behavior of a novel antibacterial coating containing halogenated furanone-loaded poly(L-lactic acid) nanoparticles on microarc-oxidized titanium.

    Science.gov (United States)

    Cheng, Yicheng; Wu, Jiang; Gao, Bo; Zhao, Xianghui; Yao, Junyan; Mei, Shenglin; Zhang, Liang; Ren, Huifang

    2012-01-01

    Dental implants have become increasingly common for the management of missing teeth. However, peri-implant infection remains a problem, is usually difficult to treat, and may lead eventually to dental implant failure. The aim of this study was to fabricate a novel antibacterial coating containing a halogenated furanone compound, ie, (Z-)-4-bromo-5-(bromomethylene)-2(5H)-furanone (BBF)-loaded poly(L-lactic acid) (PLLA) nanoparticles on microarc-oxidized titanium and to evaluate its release behavior in vitro. BBF-loaded PLLA nanoparticles were prepared using the emulsion solvent-evaporation method, and the antibacterial coating was fabricated by cross-linking BBF-loaded PLLA nanoparticles with gelatin on microarc-oxidized titanium. The BBF-loaded PLLA nanoparticles had a small particle size (408 ± 14 nm), a low polydispersity index (0.140 ± 0.008), a high encapsulation efficiency (72.44% ± 1.27%), and a fine spherical shape with a smooth surface. The morphology of the fabricated antibacterial coating showed that the BBF-loaded PLLA nanoparticles were well distributed in the pores of the microarc oxidation coating, and were cross-linked with each other and the wall pores by gelatin. The release study indicated that the antibacterial coating could achieve sustained release of BBF for 60 days, with a slight initial burst release during the first 4 hours. The novel antibacterial coating fabricated in this study is a potentially promising method for prevention of early peri-implant infection.

  3. Bactericidal activities of woven cotton and nonwoven polypropylene fabrics coated with hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite "Earth-plus"

    Directory of Open Access Journals (Sweden)

    Kasuga E

    2011-09-01

    Full Text Available Eriko Kasuga1,2, Yoshiyuki Kawakami2,3, Takehisa Matsumoto1, Eiko Hidaka1, Kozue Oana2, Naoko Ogiwara1, Dai Yamaki4, Tsukasa Sakurada4, Takayuki Honda1,51Department of Laboratory Medicine, Shinshu University Hospital, 2Division of Infection Control and Microbiological Regulation, Department of Health and Medical Sciences, Shinshu University Graduate School of Medicine, 3Division of Clinical Microbiology, Department of Biomedical Laboratory Sciences, School of Health Sciences, Shinshu University School of Medicine, 4Shinshu Ceramics Co Ltd, Kiso, Nagano, Japan; 5Department of Laboratory Medicine, Shinshu University School of Medicine, Matsumoto, JapanBackground: Bacteria from the hospital environment, including linens and curtains, are often responsible for hospital-associated infections. The aim of the present study was to evaluate the bactericidal effects of fabrics coated with the hydroxyapatite-binding silver/titanium dioxide ceramic nanocomposite "Earth-plus".Methods: Bactericidal activities of woven and nonwoven fabrics coated with Earth-plus were investigated by the time-kill curve method using nine bacterial strains, including three Staphylococcus aureus, three Escherichia coli, and three Pseudomonas aeruginosa strains.Results: The numbers of viable S. aureus and E. coli cells on both fabrics coated with Earth-plus decreased to below 2 log10 colony-forming units/mL in six hours and reached the detection limit in 18 hours. Viable cell counts of P. aeruginosa on both fabrics coated with Earth-plus could not be detected after 3–6 hours. Viable cells on woven fabrics showed a more rapid decline than those on nonwoven fabrics. Bacterial cell counts of the nine strains on fabrics without Earth-plus failed to decrease even after 18 hours.Conclusion: Woven cotton and nonwoven polypropylene fabrics were shown to have excellent antibacterial potential. The woven fabric was more bactericidal than the nonwoven fabric.Keywords: hydroxyapatite

  4. Fabrication of a superhydrophobic and high-glossy copper coating on aluminum substrates

    Science.gov (United States)

    Yang, Hao; He, Yuantao; Wu, Zhongqiang; Miao, Jing; Yang, Fang; Lu, Zhong

    2018-03-01

    Superhydrophobic metal coatings have been extensively studied in recent years because of their significant potential applications. Unfortunately, most of them lost the original metallic luster due to the micro/nano binary structures. In this paper, a facile method was developed to prepare a superhydrophobic and high-glossy copper coating on aluminum substrates. The bionic lotus leaf surfaces were constructed by electroless plating method and further modified with octadecanethiol. The wettability and gloss could be tuned by the concentration of the precursor. With the increase of CuSO4 concentration, the surface roughness of the coating raised, thus resulting in increase of contact angle and decrease of glossiness. When the CuSO4 concentration was 30 mmol/L, the coating exhibited a sub-micro/nano binary structure, in which 20-30 nm protuberances were grown on 300-500 nm mastoids. Such special morphology endowed the coating with superhydrophobic and high-glossy properties, and the coating also showed ultra-low water adhesion and stable dynamic water repellence.

  5. Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review

    Science.gov (United States)

    Olakanmi, E. O.; Doyoyo, M.

    2014-06-01

    Laser-assisted cold spray (LACS) process will be increasingly employed for depositing coatings because of its unique advantages: solid-state deposition of dense, homogeneous, and pore-free coatings onto a range of substrates; and high build rate at reduced operating costs without the use of expensive heating and process inert gases. Depositing coatings with excellent performance indicators via LACS demands an accurate knowledge and control of processing and materials' variables. By varying the LACS process parameters and their interactions, the functional properties of coatings can be manipulated. Moreover, thermal effect due to laser irradiation and microstructural evolution complicate the interpretation of LACS mechanical deformation mechanism which is essential for elucidating its physical phenomena. In order to provide a basis for follow-on-research that leads to the development of high-productivity LACS processing of coatings, this review focuses on the latest developments in depositing corrosion- and wear-resistant coatings with the emphasis on the composition, structure, and mechanical and functional properties. Historical developments and fundamentals of LACS are addressed in an attempt to describe the physics behind the process. Typical technological applications of LACS coatings are also identified. The investigations of all process sequences, from laser irradiation of the powder-laden gas stream and the substrate, to the impingement of thermally softened particles on the deposition site, and subsequent further processes, are described. Existing gaps in the literature relating to LACS-dependent microstructural evolution, mechanical deformation mechanisms, correlation between functional properties and process parameters, processing challenges, and industrial applications have been identified in order to provide insights for further investigations and innovation in LACS deposition of wear- and corrosion-resistant coatings.

  6. Preparation and corrosion resistance of pulse electrodeposited Zn and Zn–SiC nanocomposite coatings

    International Nuclear Information System (INIS)

    Sajjadnejad, M.; Mozafari, A.; Omidvar, H.; Javanbakht, M.

    2014-01-01

    Highlights: • Zn and Zn–SiC coatings were obtained under different electrodeposition pulse conditions. • Effects of duty cycle, pulse frequency and applied current on SiC incorporation were investigated. • Potentiodynamic polarization tests were conducted to investigate corrosion behavior of coatings. • SiC incorporation enhances coatings corrosion behavior by filling gaps and defects. • Increasing pulse frequency and decreasing applied current favors SiC incorporation. - Abstract: Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect

  7. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Vladescu, A., E-mail: alinava@inoe.ro [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Braic, M. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Azem, F. Ak [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey); Titorencu, I. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Braic, V. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Pruna, V. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Kiss, A. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Parau, A.C.; Birlik, I. [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey)

    2015-11-01

    Highlights: • Hydroxyapatite has been produced at temperature from 400 to 800 °C by magnetron sputtering. • Hydroxyapatite crystallinity is improved by increasing substrate temperature. • The increase of substrate temperature resulted in corrosion resistance increasing. • The coating shows high growth of the osteosarcoma cells over a wide temperature range. - Abstract: Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  8. Coat protein-mediated resistance against an Indian isolate of the ...

    Indian Academy of Sciences (India)

    Coat protein (CP)-mediated resistance against an Indian isolate of the Cucumber mosaic virus (CMV) subgroup IB was demonstrated in transgenic lines of Nicotiana benthamiana through Agrobacterium tumefaciens-mediated transformation. Out of the fourteen independently transformed lines developed, two lines were ...

  9. A new high temperature resistant glass–ceramic coating for gas ...

    Indian Academy of Sciences (India)

    Unknown

    corrosion resistance characteristics. In modern gas turbine engines, critical material failures and deterioration problems result from chemical attack, thermal shock, erosion and differences in thermal expan- sion coefficients. There are five basic reasons, as given here, for using coatings at high temperature (Huminik 1963):.

  10. Generation of PVY coat protein siRNAs in transgenic potatoes resistant to PVY.

    Science.gov (United States)

    Transgenic potatoes expressing the potato virus Y coat protein (PVY-CP) inverted hairpin RNA (ihRNA) construct driven by the Solanum bulbocastanum ubiquitin 409s promoter exhibited resistance to PVY in glass house studies using PVYNTN and PVYO as inocula and in field studies using naturally occurrin...

  11. Flame retardant behavior of polyelectrolyte-clay thin film assemblies on cotton fabric.

    Science.gov (United States)

    Li, Yu-Chin; Schulz, Jessica; Mannen, Sarah; Delhom, Chris; Condon, Brian; Chang, Sechin; Zammarano, Mauro; Grunlan, Jaime C

    2010-06-22

    Cotton fabric was treated with flame-retardant coatings composed of branched polyethylenimine (BPEI) and sodium montmorillonite (MMT) clay, prepared via layer-by-layer (LbL) assembly. Four coating recipes were created by exposing fabric to aqueous solutions of BPEI (pH 7 or 10) and MMT (0.2 or 1 wt %). BPEI pH 10 produces the thickest films, while 1 wt % MMT gives the highest clay loading. Each coating recipe was evaluated at 5 and 20 bilayers. Thermogravimetric analysis showed that coated fabrics left as much as 13% char after heating to 500 degrees C, nearly 2 orders of magnitude more than uncoated fabric, with less than 4 wt % coming from the coating itself. These coatings also reduced afterglow time in vertical flame tests. Postburn residues of coated fabrics were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. The BPEI pH 7/1 wt % MMT recipe was most effective. Microcombustion calorimeter testing showed that all coated fabrics reduced the total heat release and heat release capacity of the fabric. Fiber count and strength of uncoated and coated fabric are similar. These results demonstrate that LbL assembly is a relatively simple method for imparting flame-retardant behavior to cotton fabric. This work lays the foundation for using these types of thin film assemblies to make a variety of complex substrates (foam, fabrics, etc.) flame resistant.

  12. Fabrication of planar, layered nanoparticles using tri-layer resist templates.

    Science.gov (United States)

    Hu, Wei; Zhang, Mingliang; Wilson, Robert J; Koh, Ai Leen; Wi, Jung-Sub; Tang, Mary; Sinclair, Robert; Wang, Shan X

    2011-05-06

    A simple and universal pathway to produce free multilayer synthetic nanoparticles is developed based on lithography, vapor phase deposition and a tri-layer resist lift-off and release process. The fabrication method presented in this work is ideal for production of a broad range of nanoparticles, either free in solution or still attached to an intact release layer, with unique magnetic, optical, radioactive, electronic and catalytic properties. Multi-modal capabilities are implicit in the layered architecture. As an example, directly fabricated magnetic nanoparticles are evaluated to illustrate the structural integrity of thin internal multilayers and the nanoparticle stability in aggressive biological environments, which is highly desired for biomedical applications.

  13. Advanced fabrication method for the preparation of MOF thin films: Liquid-phase epitaxy approach meets spin coating method.

    KAUST Repository

    Chernikova, Valeriya

    2016-07-14

    Here we report a new and advanced method for the fabrication of highly oriented/polycrystalline metal-organic framework (MOF) thin films. Building on the attractive features of the liquid-phase epitaxy (LPE) approach, a facile spin coating method was implemented to generate MOF thin films in a high-throughput fashion. Advantageously, this approach offers a great prospective to cost-effectively construct thin-films with a significantly shortened preparation time and a lessened chemicals and solvents consumption, as compared to the conventional LPE-process. Certainly, this new spin-coating approach has been implemented successfully to construct various MOF thin films, ranging in thickness from a few micrometers down to the nanometer scale, spanning 2-D and 3-D benchmark MOF materials including Cu2(bdc)2•xH2O, Zn2(bdc)2•xH2O, HKUST-1 and ZIF-8. This method was appraised and proved effective on a variety of substrates comprising functionalized gold, silicon, glass, porous stainless steel and aluminum oxide. The facile, high-throughput and cost-effective nature of this approach, coupled with the successful thin film growth and substrate versatility, represents the next generation of methods for MOF thin film fabrication. Thereby paving the way for these unique MOF materials to address a wide range of challenges in the areas of sensing devices and membrane technology.

  14. Key differences in the fabrication of US and German TRISO-coated particle fuel, and their implications on fuel performance

    International Nuclear Information System (INIS)

    Petti, D.A.; Buongiorno, J.; Maki, J.T.; Miller, G.K.; Hobbins, R.R.

    2002-01-01

    Historically, the irradiation performance of TRISO-coated gas reactor particle fuel in Germany has been superior to that in the US. German fuel generally displayed in-pile gas release values that were three orders of magnitude lower than US fuel. Thus, we have critically examined the TRISO-coated fuel fabrication processes in the US and German and the associated irradiation database with a goal of understanding why the German fuel behaves acceptably, why the US fuel has not faired as well, and what process/production parameters impart the reliable performance to this fuel form. The postirradiation examination results are also reviewed to identify failure mechanisms that may be the cause of the poorer US irradiation performance. This comparison will help determine the roles that particle fuel process/product attributes and irradiation conditions (burnup, fast neutron fluence, temperature, degree of acceleration, power per particle) have on the behavior of the fuel during irradiation and provide a more quantitative linkage between acceptable processing parameters, as-fabricated fuel properties and subsequent in-reactor performance. (author)

  15. All-Polyamide Composite Coated-Fabric as an Alternative Material of Construction for Textile-Bioreactors (TBRs

    Directory of Open Access Journals (Sweden)

    Mostafa Jabbari

    2017-11-01

    Full Text Available All-polyamide composite coated-fabric (APCCF was used as an alternative material for the construction of textile-bioreactors (TBRs, which are prepared as a replacement of the traditional stainless steel bioreactors (SSBRs or concrete-based bioreactors. The material characteristics, as well as the fermentation process performance of the APCCF-TBR, was compared with a TBR made using the polyvinyl chloride (PVC-coated polyester fabric (PVCCF. The TBRs were used for the anaerobic fermentation process using baker’s yeast; and, for aerobic fermentation process using filamentous fungi, primarily by using waste streams from ethanol industries as the substrates. The results from the fermentation experiments were similar with those that were obtained from the cultivations that were carried out in conventional bioreactors. The techno-economic analysis conducted using a 5000 m3 APCCF-TBR for a typical fermentation facility would lead to a reduction of the annual production cost of the plant by $128,000,000 when compared to similar processes in SSBR. The comparative analyses (including mechanical and morphological studies, density measurements, thermal stability, ageing, and techno-economic analyses revealed that the APCCF is a better candidate for the material of construction of the TBR. As the APCCF is a 100% recyclable single-polymer composite, which was prepared from Nylon 66 textile production-line waste, it could be considered as an environmentally sustainable product.

  16. Microstructure and wear resistance of Al2O3-M7C3/Fe composite coatings produced by laser controlled reactive synthesis

    Science.gov (United States)

    Tan, Hui; Luo, Zhen; Li, Yang; Yan, Fuyu; Duan, Rui

    2015-05-01

    Based on the principle of thermite reaction of Al and Fe2O3 powders, the Al2O3 ceramic reinforced Fe-based composite coatings were fabricated on a steel substrate by laser controlled reactive synthesis and cladding. The effects of different additions of thermite reactants on the phase transition, microstructure evolution, microhardness and wear resistance of the composite coatings were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Vickers microhardness and block-on-ring wear test, respectively. The results show that Al2O3 ceramic and M7C3 carbide are in situ synthesized via the laser controlled reactive synthesis. The Al2O3 ceramic and M7C3 carbides prefer to distribute along the γ-Fe phase boundary continuously, which separates the γ-Fe matrix and is beneficial to the grain refinement. With the increase of thermite reactants, the amount of Al2O3 ceramic and M7C3 carbide in the composite coatings increases gradually. Moreover the cladding layer changes from dendritic structure to columnar structure and martensite structure in the heat affected zone becomes coarse. The increased thermite reactants improve the microhardness and wear resistance of the in situ composite coatings obviously and enhance the hardness of the heat affected zone, which should be ascribed to the grain refinement, ceramic and carbide precipitation and solid solution strengthening.

  17. Electroless alloy/composite coatings: A review

    Indian Academy of Sciences (India)

    The co-deposition of particulate matter or substance within the growing film has led to a new generation of electroless composite coatings, many of which possess excellent wear and corrosion resistance. This valuable process can coat not only electrically conductive materials including graphite but also fabrics, insulators ...

  18. Preparation of Phytic Acid/Silane Hybrid Coating on Magnesium Alloy and Its Corrosion Resistance in Simulated Body Fluid

    Science.gov (United States)

    Wang, Fengwu; Cai, Shu; Shen, Sibo; Yu, Nian; Zhang, Feiyang; Ling, Rui; Li, Yue; Xu, Guohua

    2017-09-01

    In order to decrease the corrosion rate and improve the bioactivity of magnesium alloy, phytic acid/saline hybrid coatings were synthesized on AZ31 magnesium alloys by sol-gel dip-coating method. It was found that the mole ratio of phytic acid to γ-APS had a great influence on coating morphology and the corresponding corrosion resistance of the coated magnesium alloys. When the mole ratio of phytic acid to γ-APS was 1:1, the obtained hybrid coating was integral and without cracks, which was ascribed to the strong chelate capability of phytic acid and Si-O-Si network derived from silane. Electrochemical test result indicated that the corrosion resistance of the coated magnesium alloy was about 27 times larger than that of the naked counterpart. In parallel, immersion test showed that the phytic acid/silane hybrid coating could induce CaP-mineralized product deposition, which offered another protection for magnesium alloy.

  19. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  20. Solar cells with PbS quantum dot sensitized TiO2-multiwalled carbon nanotube composites, sulfide-titania gel and tin sulfide coated C-fabric.

    Science.gov (United States)

    Kokal, Ramesh K; Deepa, Melepurath; Kalluri, Ankarao; Singh, Shrishti; Macwan, Isaac; Patra, Prabir K; Gilarde, Jeff

    2017-10-04

    Novel approaches to boost quantum dot solar cell (QDSC) efficiencies are in demand. Herein, three strategies are used: (i) a hydrothermally synthesized TiO 2 -multiwalled carbon nanotube (MWCNT) composite instead of conventional TiO 2 , (ii) a counter electrode (CE) that has not been applied to QDSCs until now, namely, tin sulfide (SnS) nanoparticles (NPs) coated over a conductive carbon (C)-fabric, and (iii) a quasi-solid-state gel electrolyte composed of S 2- , an inert polymer and TiO 2 nanoparticles as opposed to a polysulfide solution based hole transport layer. MWCNTs by virtue of their high electrical conductivity and suitably positioned Fermi level (below the conduction bands of TiO 2 and PbS) allow fast photogenerated electron injection into the external circuit, and this is confirmed by a higher efficiency of 6.3% achieved for a TiO 2 -MWCNT/PbS/ZnS based (champion) cell, compared to the corresponding TiO 2 /PbS/ZnS based cell (4.45%). Nanoscale current map analysis of TiO 2 and TiO 2 -MWCNTs reveals the presence of narrowly spaced highly conducting domains in the latter, which equips it with an average current carrying capability greater by a few orders of magnitude. Electron transport and recombination resistances are lower and higher respectively for the TiO 2 -MWCNT/PbS/ZnS cell relative to the TiO 2 /PbS/ZnS cell, thus leading to a high performance cell. The efficacy of SnS/C-fabric as a CE is confirmed from the higher efficiency achieved in cells with this CE compared to the C-fabric based cells. Lower charge transfer and diffusional resistances, slower photovoltage decay, high electrical conductance and lower redox potential impart high catalytic activity to the SnS/C-fabric assembly for sulfide reduction and thus endow the TiO 2 -MWCNT/PbS/ZnS cell with a high open circuit voltage (0.9 V) and a large short circuit current density (∼20 mA cm -2 ). This study attempts to unravel how simple strategies can amplify QDSC performances.

  1. Evaluation of resistant starch, glycemic index and fortificants content of premix rice coated with various concentrations and types of edible coating materials

    Science.gov (United States)

    Yulianto, W. A.; Susiati, A. M.; Adhini, H. A. N.

    2018-01-01

    The incidence of diabetes in Indonesia has been increasing year by year. Diets with a low glycemic index and high resistant starch foods can assist diabetics in controlling their blood glucose levels. Diabetics are known to have micro-nutrient deficiencies of chromium, magnesium and vitamin D that can be overcome by consuming parboiled rice fortified by use of a coating method. The fortification of parboiled rice (premix rice) can be achieved by coating with HPMC (hydroxypropyl methyl cellulose), MC (methyl cellulose), CMC (carboxyl methyl cellulose), gum arabic and rice starch. This research aimed to evaluate the levels of resistant starch, glycemic index and fortificants of premix rice coated with different concentrations and types of edible coating materials. This research used completely randomized design, with treatments to the concentrations and the types of edible coating (HPMC, CMC, MC, gum arabic and rice starch). The concentrations of edible coating were 0.15%, 0.2% and 0.25% for cellulose derivative coatings; 25%, 30%, 35% for gum arabic and 2%, 3.5% and 5% for rice starch. This research shows that fortified premix rice coated with various concentrations and types of edible coating materials is high in resistant starch and has a low glycemic index. The coating treatment affects the levels of magnesium and vitamin D, but does not affect the levels of chromium in parboiled rice. The premix rice with a low glycemic index and high nutrient content (chromium, magnesium and vitamin D) was premix rice coated by CMC 0.25% and HPMC 0.25% with glycemic indeces of 39.34 and 38.50, respectively.

  2. Drag resistance of ship hulls: Effects of surface roughness of newly applied fouling control coatings, coating water absorption, and welding seams

    DEFF Research Database (Denmark)

    Wang, Xueting; Olsen, Stefan Møller; Andrés, Eduardo

    2018-01-01

    to the effects of coating water absorption on skin friction. Furthermore, to investigate the effects of welding seam height and density (number of welding seams per five meters of ship side) on drag resistance, a new flexible rotor was designed and used for experimentation. It was found, under the conditions...... selected, that a so-called fouling release (FR) coating caused approximately 5.6 % less skin friction (torque) over time than traditional biocide-based antifouling (AF) coatings at a tangential speed of 12 knots. Furthermore, results of immersion experiments and supporting “standard” water absorption...... experiments showed that water absorption of the FR coating did not result in any significant impacts on skin friction. On the other hand, water absorption was found to actually lower the skin friction of AF coatings. This may be attributed to a smoothening of the coating surface. The effects of welding seam...

  3. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions...... of these applications, but the use of recycled aluminium compromises this due to the presence of increased levels of impurity and alloying elements. Knowledge on how different alloying elements affect the optical appearance might therefore increase the applicability of recycled aluminium. It was investigated how...... the optical appearance is affected by the alloy composition, surface morphology, and the microstructure. Four commercial aluminium alloys were studied before and after polishing, etching, anodisation, and hot water sealing, giving an overview on how the alloy composition affects the appearance. It was found...

  4. Designed fabrication of fluorine-doped carbon coated mesoporous TiO2 hollow spheres for improved lithium storage

    International Nuclear Information System (INIS)

    Geng, Hongbo; Ming, Hai; Ge, Danhua; Zheng, Junwei; Gu, Hongwei

    2015-01-01

    Graphical abstract: Hollow TiO 2 with mesoporous shell (MHTO) was successfully fabricated by a novel and controllable route, followed by fluorine-doped carbon coating the MHTO (MHTO-C/F), with the aim of enhancing the conductivity and stability of structures. - Highlights: • Anatase TiO 2 hollow spheres with mesoporous shells (MHTO) was fabricated via a facile and controllable route, to improve the lithium ion mobility as well as the stability of the architecture. • Fluorine-doped carbon derived from polyvinylidene difluoride was further encapsulated onto TiO 2 hollow spheres to improve the conductivity. • The composites could provide excellent electrochemical performance, which was desirable for the application of TiO 2 as an anode material in lithium ion batteries. - Abstract: In this manuscript, we demonstrated a facile route for the controllable design of “Fluorine (F)-doped carbon” (C/F)-treated TiO 2 hollow spheres with mesoporous shells (MHTO-C/F). The fabrication of this distinct mesoporous hollow structures and the C/F coating could effectively improve the electrolyte permeability and architectural stability, as well as electrical conductivity and lithium ion mobility. As anticipated, MHTO-C/F has several remarkable electrochemical properties, such as a high specific reversible capacity of 252 mA h g −1 , outstanding cycling stability of more than 210 mA h g −1 after 100 cycles at 0.5 C, and good rate performance of around 123 mA h g −1 at 5 C (1 C = 168 mA g −1 ). These properties are highly beneficial for lithium storage

  5. Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

    Science.gov (United States)

    Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

    2017-10-18

    The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

  6. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  7. Crack-resistant polyimide coating for high-capacity battery anodes

    Science.gov (United States)

    Li, Yingshun; Wang, Shuo; Lee, Pui-Kit; He, Jieqing; Yu, Denis Y. W.

    2017-10-01

    Electrode cracking is a serious problem that hinders the application of many next-generation high-capacity anode materials for lithium-ion batteries. Even though nano-sizing the material can reduce fracturing of individual particles, capacity fading is still observed due to large volume change and loss of contact in the electrode during lithium insertion and extraction. In this study, we design a crack-resistant high-modulus polyimide coating with high compressive strength which can hold multiple particles together during charge and discharge to maintain contact. The effectiveness of the coating is demonstrated on tin dioxide, a high-capacity large-volume-change material that undergoes both alloy and conversion reactions. The polyimide coating improves capacity retention of SnO2 from 80% to 100% after 80 cycles at 250 mA g-1. Stable capacity of 585 mAh g-1 can be obtained even at 500 mA g-1 after 300 cycles. Scanning electron microscopy and in-situ dilatometry confirm that electrode cracking is suppressed and thickness change is reduced with the coating. In addition, the chemically-stable polyimide film can separate the surface from direct contact with electrolyte, improving coulombic efficiency to ∼100%. We expect the novel strategy of suppressing electrode degradation with a crack-resistant coating can also be used for other alloy and conversion-based anodes.

  8. Magnetic nanomotor fabrication by plasma coating method and its biological application

    Science.gov (United States)

    Oksuz, Lutfi; Yurdabak Karaca, Gozde; Uygun, Emre; Uygun Oksuz, Aysegul

    2017-10-01

    Nano/micro scale motors are exciting research area due to a wide range of application area especially offer considerable promise for the diagnosis and treatment of the diseases. In this scope, the preparation and characterization of Gold (Au)/ Nickel (Ni) nanomotors transport and their applications based on the detection of miRNA-21 will be examined. In addition, magnetic segment Ni which was coated by RF magnetron sputter technique on to the electrochemical synthesized Au nanowire can also be used to focus on the controlled movement and target. We propose a sensitive stable plasma coated magnetic nanomotor-based approach for miRNA-21 detection for simple and cancer diagnosis.

  9. FABRICATION OF NANOPOROUS Ni VIA DEALLOYING OF ZINC-NICKEL COATINGS

    OpenAIRE

    Seda , Oturak

    2015-01-01

    Dealloying is a selective leaching of one component in a multicomponent alloy so as to produce a nanoporous structure. In this study, it was aimed to produce nanoporous Ni coating by selective leaching of Zn in a Zn-Ni alloy. To achieve this, first the Zn-Ni alloy was obtained by electrodeposition in a bath containing Zn and Ni salts. Then, dealloying was performed at different concentrations of NaOH solution. Dealloying led to crack formation in the coatings which thus prevented the formatio...

  10. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  11. Corrosion resistance of Cu-Al coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Laura Marcela Dimaté Castellanos

    2012-01-01

    Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial <