WorldWideScience

Sample records for resin molded article

  1. 21 CFR 177.2410 - Phenolic resins in molded articles.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Phenolic resins in molded articles. 177.2410... as Components of Articles Intended for Repeated Use § 177.2410 Phenolic resins in molded articles... articles intended for repeated use in contact with nonacid food (pH above 5.0), in accordance with the...

  2. Process for Molding Nonreinforced (Neat) Resins

    Science.gov (United States)

    Dickerson, G. E.

    1983-01-01

    Void free moldings obtained for neat, condensation, thermosetting resins. Thermally and mechanically treat resin prior to molding to reduce amount of volatiles. With volatiles reduced molding temperature and pressure are applied in way to drive out remaining volatiles during molding.

  3. Process and mold for molding foamed plastic articles

    International Nuclear Information System (INIS)

    Baumrucker, E.J.

    1984-01-01

    A method for forming foamed plastic articles which includes the steps of closing a mold; prepressurizing the mold cavity with gas to prevent premature diffusion of blowing gas from the material injected into the cavity; injecting a short shot of molten synthetic resin material containing a blowing agent into the cavity; venting a portion of the prepressurization gas during the injection step; and venting the remaining prepressurization gas from the mold cavity to a vacuum chamber means to allow expansion of the injected foamable resin material within the mold cavity, the vacuum drawing the resin material throughout the mold cavity. In addition, the vacuum chamber is coupled to the mold cavity through plural spaced passageways so that the vacuum is drawn at various locations throughout the cavity to thereby enhance the complete filling of the cavity with the injected material as it expands. The mold is vented following the injection step automatically at the expiration of a predetermined time following the closing of a nozzle of the injection apparatus. A mold for carrying out the process includes improved gas flow means for delivering gas to and venting gas from the mold cavity. The mold also includes improved sealing means for sealing the mold to maintain it in a pressurized state as desired

  4. 21 CFR 177.1460 - Melamine-formaldehyde resins in molded articles.

    Science.gov (United States)

    2010-04-01

    ... for Use as Basic Components of Single and Repeated Use Food Contact Surfaces § 177.1460 Melamine... melamine is made to react with not more than 3 moles of formaldehyde in water solution. (b) The resins may... polymerization reaction control agent. Phthalic acid anhydride Do. Zinc stearate For use as lubricant. (c) The...

  5. 21 CFR 177.1900 - Urea-formaldehyde resins in molded articles.

    Science.gov (United States)

    2010-04-01

    ... for Use as Basic Components of Single and Repeated Use Food Contact Surfaces § 177.1900 Urea... urea is made to react with not more than 2 moles of formaldehyde in water solution. (b) The resins may... polymerization-control agent. Tetrachlorophthalic acid anhydride Do. Zinc stearate For use as lubricant. (c) The...

  6. Composite fabrication via resin transfer molding technology

    Energy Technology Data Exchange (ETDEWEB)

    Jamison, G.M.; Domeier, L.A.

    1996-04-01

    The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

  7. Study on Effects of Mold Temperature on the Injection Molded Article

    OpenAIRE

    Han J.-H.; Kim Y.-C.

    2017-01-01

    This is a study of the effects of temperature of injection mold on the injection molded article. By supplying water of the proper temperature in the cooling line of mold in the cooling process, the mold was the appropriate temperature, and the deformation of the injection molded article was examined according to the mold temperature. In this study, we conducted simulation analysis and experiments, and the results were analyzed. The minimum deformation of the injection molded article model obt...

  8. 40 CFR 63.5728 - What standards must I meet for closed molding resin operations?

    Science.gov (United States)

    2010-07-01

    ... molding resin operations? 63.5728 Section 63.5728 Protection of Environment ENVIRONMENTAL PROTECTION... Standards for Closed Molding Resin Operations § 63.5728 What standards must I meet for closed molding resin operations? (a) If a resin application operation meets the definition of closed molding specified in § 63...

  9. Dissolution of mega-voids in resin transfer molding

    OpenAIRE

    Clark, Paul Nordstrom

    2007-01-01

    Resin transfer molding (RTM) is a common composite manufacturing process. Voids are a common defect encountered in RTM components. A new type of void, the 'Mega-Void', has been identified and addressed by this research. To produce acceptable RTM components requires that the mega-void be eliminated either through prevention or through dissolution. The latter is the topic of this research. Three process parameters affecting mega-void dissolution are researched; 1) Preform/mold vacuum , 2) Resin...

  10. Wear resistance of injection-molded thermoplastic denture base resins

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo V. J.; Vallittu, Pekka K.; Takahashi, Yutaka

    2016-01-01

    Abstract Objective This study investigated the wear resistance of injection-molded thermoplastic denture base resins using nanoindentation instrument. Materials and methods Six injection-molded thermoplastic denture base resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate [PMMA]) and a PMMA conventional heat-polymerized denture-based polymer control were tested. Elastic modulus, hardness, wear depth, and roughness were calculated using a nanoindentation instrument. Results Elastic modulus and hardness of the injection-molded thermoplastic denture base resins were significantly lower than those of the PMMA conventional heat-polymerized denture-based polymer. Wear depth of polycarbonate and PMMA conventional heat-polymerized denture-based polymer were significantly higher than that of other injection-molded thermoplastic denture base resins. The roughness of injection-molded thermoplastic denture base resins was significantly more than that of PMMA conventional heat-polymerized denture-based polymer after testing. Conclusions Wear resistance of injection-molded thermoplastic denture base was low compared to PMMA conventional heat-polymerized denture-based polymers. PMID:28642909

  11. Properties of injection-molded thermoplastic polyester denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2014-02-01

    This study investigated the properties of injection-molded thermoplastic polyester denture base resins. Two injection-molded thermoplastic polyester denture base resins (polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer) were tested. Specimens of each denture base material were fabricated for flexural properties testing, Charpy impact testing and shear bond testing (n = 10). The flexural strength at the proportional limit, elastic modulus, Charpy impact strength and the shear bond strength of the two denture base materials were estimated. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin. The properties of the injection-molded thermoplastic denture base resins composed of polyethylene terephthalate copolymer and polycycloalkylene terephthalate copolymer were different from each other. The polycycloalkylene terephthalate copolymer denture base resin had significantly lower flexural strength at the proportional limit, lower elastic modulus, higher impact strength and lower shear bond strength compared to the polyethylene terephthalate copolymer denture base resin.

  12. Mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Takahashi, Yutaka; Shimizu, Hiroshi

    2011-03-01

    To investigate the mechanical properties of injection-molded thermoplastic denture base resins. Four injection-molded thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were used in this study. The flexural strength at the proportional limit (FS-PL), the elastic modulus, and the Charpy impact strength of the denture base resins were measured according to International Organization for Standardization (ISO) 1567 and ISO 1567:1999/Amd 1:2003. The descending order of the FS-PL was: conventional PMMA > polyethylene terephthalate, polycarbonate > two polyamides. The descending order of the elastic moduli was: conventional PMMA > polycarbonate > polyethylene terephthalate > two polyamides. The descending order of the Charpy impact strength was: polyamide (Nylon PACM12) > polycarbonate > polyamide (Nylon 12), polyethylene terephthalate > conventional PMMA. All of the injection-molded thermoplastic resins had significantly lower FS-PL, lower elastic moduli, and higher or similar impact strength compared to the conventional PMMA. The polyamide denture base resins had low FS-PL and low elastic moduli; one of them possessed very high impact strength, and the other had low impact strength. The polyethylene terephthalate denture base resin showed a moderately high FS-PL, moderate elastic modulus, and low impact strength. The polycarbonate denture base resin had a moderately high FS-PL, moderately high elastic modulus, and moderate impact strength.

  13. Bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Shimizu, Hiroshi; Takahashi, Yutaka

    2017-01-01

    This study evaluated the shear bond strength of a chairside autopolymerizing reline resin to injection-molded thermoplastic denture base resins. Four kinds of injection-molded thermoplastic resins (two polyamides, a polyethylene terephthalate copolymer and a polycarbonate) and PMMA, as a control, were tested. The eight types of surface treatment: ((1) no treatment, (2) air abrasion, (3) dichloromethane, (4) ethyl acetate, (5) 4-META/MMA-TBB resin, (6) air abrasion and 4-META/MMA-TBB resin, (7) tribochemical silica coating, and (8) tribochemical silica coating and 4-META/MMA-TBB resin) were applied to each specimen. The chairside autopolymerizing reline resins were bonded to disks of the injection-molded thermoplastic denture base resins. All of the specimens were immersed in water for 4 months and then thermocycled for 10,000 cycles in water between 5 and 55°C. The shear bond strengths were determined. The shear bond strengths of the two polyamides treated using air abrasion, dichloromethane and ethyl acetate and no treatment were exceedingly low. The greatest bond strength was recorded for the polyethylene terephthalate copolymer specimens treated with tribochemical silica coating and 4-META/MMA-TBB resin (22.5MPa). The bond strengths of the other injection-molded thermoplastic denture base resins increased using 4-META/MMA-TBB resin. Tribochemical silica coating and 4-META/MMA-TBB resin were the most effective surface treatments among all denture base resins tested. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  14. Resin transfer molding for advanced composite primary aircraft structures

    Science.gov (United States)

    Markus, Alan; Palmer, Ray

    1991-01-01

    Resin Transfer Molding (RTM) has been identified by Douglas Aircraft Company (DAC) and industry to be one of the promising processes being developed today which can break the cost barrier of implementing composite primary structures into a commercial aircraft production environment. The RTM process developments and scale-up plans Douglas Aircrart will be conducting under the NASA ACT contract are discussed.

  15. Resin Flow in Fiber Preformed by Vacuum Assisted Resin Transfer Molding with Flexible Tools

    Directory of Open Access Journals (Sweden)

    M.M. Shokrieh

    2008-12-01

    Full Text Available Vacuum assisted resin transfer molding, as a sub-branch of RTM is a method of manufacturing composite specimens. Considering the industrial development of this method, different modified techniques are designed to improve its performance. Among these techniques, using a half flexible mold is regarded as an important method. In this work, dominant equations of resin flow through the mold in polar coordinates are solved analytically. Based on this approach, closed-form solutions have been presented for different parameters such as thickness variation of preformed fiber, resin pressure, resin velocity and fiber volume fraction as functions of two variables, namely, time and the distance from injection port. After verification of the approach employed in this work, the results are presented. Important parameters influencing the quality and the rate production are studied in detail.

  16. Study on Effects of Mold Temperature on the Injection Molded Article

    Directory of Open Access Journals (Sweden)

    Han J.-H.

    2017-06-01

    Full Text Available This is a study of the effects of temperature of injection mold on the injection molded article. By supplying water of the proper temperature in the cooling line of mold in the cooling process, the mold was the appropriate temperature, and the deformation of the injection molded article was examined according to the mold temperature. In this study, we conducted simulation analysis and experiments, and the results were analyzed. The minimum deformation of the injection molded article model obtained by supplying 50°C water in the cooling line is 0.003 mm, and the maximum deformation was 0.813 mm. Injection molded article models obtained by supplying 20°C water were found to be a minimum of 0.002 mm, with deformation of up to 0.761 mm. When comparing both conditions, the error rate of injection molded article obtained by supplying 20°C water in the mold cooling line was lower by about 0.18%.

  17. Resin Flow Analysis in the Injection Cycle of a Resin Transfer Molded Radome

    Science.gov (United States)

    Golestanian, Hossein; Poursina, Mehrdad

    2007-04-01

    Resin flow analysis in the injection cycle of an RTM process was investigated. Fiberglass and carbon fiber mats were used as reinforcements with EPON 826 epoxy resin. Numerical models were developed in ANSYS finite element software to simulate resin flow behavior into a mold of conical shape. Resin flow into the woven fiber mats is modeled as flow through porous media. The injection time for fiberglass/epoxy composite is found to be 4407 seconds. Required injection time for the carbon/epoxy composite is 27022 seconds. Higher injection time for carbon/epoxy part is due to lower permeability value of the carbon fibers compared to glass fiber mat.

  18. Shear bond strength of an autopolymerizing repair resin to injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Shimizu, Hiroshi; Takahashi, Yutaka

    2013-09-01

    This study investigated the shear bond strength of an autopolymerizing repair resin to injection-molded thermoplastic denture base resins. Four injection-molded thermoplastic resins (two polyamides, a polyethylene terephthalate copolymer and a polycarbonate) were used in this study. The specimens were divided into eight groups according to the type of surface treatment given: (1) no treatment, (2) air abrasion with alumina, (3) dichloromethane, (4) ethyl acetate, (5) 4-META/MMA-TBB resin, (6) alumina and 4-META/MMA-TBB resin, (7) tribochemical silica coating or (8) tribochemical silica coating and 4-META/MMA-TBB resin. Half of the specimens in groups 1, 5, 6 and 8 were thermocycled for 10,000 cycles in water between 5-55°C with a dwell time of 1 min at each temperature. The shear bond strengths were determined. The shear bond strengths to the two polyamides treated with alumina, dichloromethane and ethyl acetate and no treatment were very low. The greatest post-thermocycling bond strengths to polyamides were recorded for the specimens treated with tribochemical silica coating and 4-META/MMA-TBB resin (PA12: 16.4 MPa, PACM12: 17.5 MPa). The greatest post-thermocycling bond strengths to polyethylene terephthalate copolymer and polycarbonate were recorded for the treatment with alumina and 4-META/MMA-TBB resin (22.7 MPa, 20.8 MPa). Polyamide was exceedingly difficult to bond to an autopolymerizing repair resin; the shear bond strength improved using tribochemical silica coating followed by the application of 4-META/MMA-TBB resin. Both polyethylene terephthalate copolymer and polycarbonate were originally easy to bond to an autopolymerizing repair resin. However, with 4-META/MMA-TBB resin, the bond was more secure.

  19. Low-melt Viscosity Polyimide Resins for Resin Transfer Molding (RTM) II

    Science.gov (United States)

    Chuang, Kathy C.; Criss, Jim M.; Mintz, Eric A.; Scheiman, Daniel A.; Nguyen, Baochau N.; McCorkle, Linda S.

    2007-01-01

    A series of polyimide resins with low-melt viscosities in the range of 10-30 poise and high glass transition temperatures (Tg s) of 330-370 C were developed for resin transfer molding (RTM) applications. These polyimide resins were formulated from 2,3,3 ,4 -biphenyltetracarboxylic dianhydride (a-BPDA) with 4-phenylethynylphthalic anhydride endcaps along with either 3,4 - oxyaniline (3,4 -ODA), 3,4 -methylenedianiline, (3,4 -MDA) or 3,3 -methylenedianiline (3,3 -MDA). These polyimides had pot lives of 30-60 minutes at 260-280 C, enabling the successful fabrication of T650-35 carbon fiber reinforced composites via RTM process. The viscosity profiles of the polyimide resins and the mechanical properties of the polyimide carbon fiber composites will be discussed.

  20. Fabrication of detail parts for superconducting magnets by resin transfer molding

    International Nuclear Information System (INIS)

    Behan, M.R.; Hartmann, J.G.

    1993-01-01

    A method is described of fabricating a detail part for a superconducting magnet and also of fabricating a coil winding assembly for a superconducting magnet, comprising the steps of: (a) utilizing engineering specifications for a detail part to produce a master mold part for the detail part, while taking into account a calculated resin shrinkage factor; (b) utilizing the master mold part to fabricate a resin transfer mold for the detail part; (c) placing a preform for the detail part into the resin transfer mold and closing the mold with the preform therein; (d) injecting a two-stage curing resin into the resin transfer mold; (e) heating the resin transfer mold to partially cure the molded detail part; (f) removing the partially cured detail part from the resin transfer mold; (g) fabricating a coil winding assembly, while precisely positioning the partially cured detail part relative to the coil windings to produce a coil winding assembly; (h) placing the coil winding assembly into a curing press, and pressing and heating the coil winding assembly in the curing press, during which the detail part conforms to the coil winding and cures completely to produce a final coil winding assembly for a superconducting magnet

  1. Characterization of high-pressure resin transfer molding process variants for manufacturing high-performance composites

    OpenAIRE

    Chaudhari, Raman

    2014-01-01

    The current developments in the Resin Transfer Molding (RTM) process for the automotive industry are strongly driven by the need for automotive light-weight design and high volume manufacturing capacity. In order to adapt the RTM process for industrial scale manufacturing of the automotive components it is essential to implement newly developed fast curing resin systems. If such resin systems shall be implemented in the RTM process, then it raises the necessity to achieve shorter resin inject...

  2. Mold

    International Nuclear Information System (INIS)

    Kim, Jae Geun; Cheo, Su Cheon

    1988-04-01

    This book consists of three parts, which explains the basic principle of making mold. The first part includes plastic mold with introduction of plastic mold, mold compression, transfer mold, injection mold, heat and cool for mold, runner and gate, making of core and cavity and preparation of mold. The second part indicates die casting mold with zinc die casting mold, aluminum die casting mold, finishing of mold. The third part gives a description of rubber mold with manufacture of rubber mold.

  3. On-line in-situ control of the resin transfer molding process

    Science.gov (United States)

    Kranbuehl, D.; Eichinger, D.; Williamson, A.; Levy, D.; Reyzer, M.

    1990-01-01

    Resin transfer molding of three-dimensionally stitched fabrics promises to be a cost effective process for obtaining composite parts of exceptional strength. The technique eliminates many problems involving prepreg preparation, storage and layup. It replaces, on the other hand, the single step cure process with a two-stage impregnation and cure process. Of particular importance therefore is selecting and controlling the viscosity during impregnation and cure. The use of in-situ frequency-dependent electromagnetic sensors and the Loos-Springer model for selecting and controllng the processing properties of the resin transfer molding resin during impregnation and cure are discussed.

  4. A study on compound contents for plastic injection molding products of metallic resin pigment

    Energy Technology Data Exchange (ETDEWEB)

    Park, Young Whan; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of); Lee, Gyu Sang [Alliance Molding Engineering TeamLG Electronics Inc., Osan (Korea, Republic of)

    2016-12-15

    Injection molding process is widely used for producing most plastic products. In order to make a metal-colored plastic product especially in modern luxury home alliances, metallic pigments which are mixed to a basic resin material for injection molding are available. However, the process control for the metal-colored plastic product is extremely difficult due to non-uniform melt flow of the metallic resin pigments. To improve the process efficiency, a rapid mold cooling method by a compressed cryogenic fluid and electricity mold are also proposed to decrease undesired compound contents within a molded plastic product. In this study, a quality of the metal-colored plastic product is evaluated with process parameters; injection speed, injection pressure, and pigment contents, and an influence of the rapid cooling and heating system is demonstrated.

  5. A study on compound contents for plastic injection molding products of metallic resin pigment

    International Nuclear Information System (INIS)

    Park, Young Whan; Kwak, Jae Seob; Lee, Gyu Sang

    2016-01-01

    Injection molding process is widely used for producing most plastic products. In order to make a metal-colored plastic product especially in modern luxury home alliances, metallic pigments which are mixed to a basic resin material for injection molding are available. However, the process control for the metal-colored plastic product is extremely difficult due to non-uniform melt flow of the metallic resin pigments. To improve the process efficiency, a rapid mold cooling method by a compressed cryogenic fluid and electricity mold are also proposed to decrease undesired compound contents within a molded plastic product. In this study, a quality of the metal-colored plastic product is evaluated with process parameters; injection speed, injection pressure, and pigment contents, and an influence of the rapid cooling and heating system is demonstrated

  6. Polyimide Composites Properties of RTM370 Fabricated by Vacuum Assisted Resins Transfer Molding (VARTM)

    Science.gov (United States)

    Chuang, Kathy C.; Criss, Jim M.; Mintz, Eric A.

    2011-01-01

    RTM370 imide resin based on 2,3,3 ,4 -biphenyl dianhydride ( a-BPDA), 3,4 -oxydianinline (3,4 -ODA) with 4-phenylethynylphthalic (PEPA) endcap has shown to exhibit high Tg (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been fabricated into composites with T650-35 carbon fabrics by resin transfer molding (RTM) successfully. RTM370 composites exhibit excellent mechanical properties up to 327 C (620 F), and outstanding property retention after aging at 288 C (550 F) for 1000 hrs. In this presentation, RTM 370 composites will be fabricated by vacuum assisted resins transfer molding (VARTM), using vacuum bags without mold. The mechanical properties of RTM370 composites fabricated by VARTM will be compared to those of RTM370 made by RTM.

  7. Measurement of solidification and melting behavior of resin in injection molding and detection of flaws molded parts by using ultrasonic waves

    International Nuclear Information System (INIS)

    Nishiwaki, Nobuhiko; Hori, Sankei; Arai, Takeshi; Yoshida, Keniti; Mineo, Kazusige

    1997-01-01

    Injection molding of thermoplastics is widely used in many industries. However, it is not so easy to design the mold and to determine the optimal injection conditions. Therefore, a number of CAR mold design software packages for simulating the injection molding process have been developed. In order to confirm the results obtained from CAE, it is necessary to compare the numerical results with the experimental ones. In practice, the filling behavior has been observed with an optical visualization technique, but the solidification behavior of melted resin filled into the cavity has not yet been observed. It has been indirectly detected by measuring the pressure in the mold cavity. On the other hand, the melting behavior of solid resin in the barrel of an infection molding machine has influence on the quality of a molded part. Therefore, it is important to observe the melting behavior of solid resin in the barrel. In this study a method for measuring the solidification behavior in the cavity and the melting behavior in the barrel have been developed by using ultrasonic waves. Moreover, a method of detecting a flaw or a different material included in the molded part has been developed by using ultrasonic waves. Especially, a flaw close to the surface of the molded part can be detected by separating the flaw echo from the surface echo of the molded part. It was determined that the thickness of the solid layer of the melted resin filled into the cavity can be measured by using ultrasonic waves. The melting behavior of the resin on the barrel surface can be observed by measuring the amplitude of the reflected echo on the interface between the barrel and resin. Moreover, the flaw close to the surface of the molded part can be detected by using the ultrasonic waves.

  8. Composite Properties of RTM370 Polyimide Fabricated by Vacuum Assisted Resin Transfer Molding (VARTM)

    Science.gov (United States)

    Chuang, Kathy C.; Criss, James M.; Mintz, Eric A.; Shonkwiler, Brian; McCorkle, Linda S.

    2011-01-01

    RTM370 imide resin based on 2,3,3?,4?-biphenyl dianhydride (a-BPDA), 3,4'-oxydianinline (3,4'-ODA) with the 4-phenylethynylphthalic (PEPA) endcap has been shown to exhibit a high cured T(sub g) (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been successfully fabricated into composites reinforced with T650-35 carbon fabrics by resin transfer molding (RTM). RTM370 composites exhibit excellent mechanical properties up to 327?C (620?F), and outstanding property retention after aging at 288?C (550?F) for 1000 h. In this work, RTM370 composites were fabricated by vacuum assisted resin transfer molding (VARTM), using vacuum bags on a steel plate. The mechanical properties of RTM370 composites fabricated by VARTM are compared to those prepared by RTM.

  9. Influence of water sorption on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo; Vallittu, Pekka; Shimizu, Hiroshi; Takahashi, Yutaka

    2014-11-01

    This study investigated the influence of water sorption on certain mechanical properties of injection-molded thermoplastic denture base resins. Six thermoplastic resins (two polyamides, two polyesters, one polycarbonate, one polymethylmethacrylate) and a polymethylmethacrylate (PMMA) conventional heat-polymerized denture-based polymer, selected as a control, were tested. Specimens of each denture base material were fabricated according to ISO 1567 specifications and were either dry or water-immersed for 30 days (n = 10). The ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of the denture base materials were calculated. Water sorption significantly decreased the ultimate flexural strength, the flexural strength at the proportional limit and the elastic modulus of one of the polyamides and the PMMAs. It also significantly increased the ultimate flexural strength of the polycarbonate. The mechanical properties of some injection-molded thermoplastic denture base resins changed after water sorption.

  10. 40 CFR Table 2 to Subpart Vvvv of... - Alternative Organic HAP Content Requirements for Open Molding Resin and Gel Coat Operations

    Science.gov (United States)

    2010-07-01

    ... Requirements for Open Molding Resin and Gel Coat Operations 2 Table 2 to Subpart VVVV of Part 63 Protection of... Organic HAP Content Requirements for Open Molding Resin and Gel Coat Operations As specified in §§ 63.5701... organic HAP content (weight percent) requirement— 1. Production resin operations Atomized (spray) 28...

  11. Lignin model compounds as bio-based reactive diluents for liquid molding resins.

    Science.gov (United States)

    Stanzione, Joseph F; Sadler, Joshua M; La Scala, John J; Wool, Richard P

    2012-07-01

    Lignin is a copious paper and pulping waste product that has the potential to yield valuable, low molecular weight, single aromatic chemicals when strategically depolymerized. The single aromatic lignin model compounds, vanillin, guaiacol, and eugenol, were methacrylated by esterification with methacrylic anhydride and a catalytic amount of 4-dimethylaminopyridine. Methacrylated guaiacol (MG) and methacrylated eugenol (ME) exhibited low viscosities at room temperature (MG: 17 cP and ME: 28 cP). When used as reactive diluents in vinyl ester resins, they produced resin viscosities higher than that of vinyl ester-styrene blends. The relative volatilities of MG (1.05 wt% loss in 18 h) and ME (0.96 wt% loss in 18 h) measured by means of thermogravimetric analysis (TGA) were considerably lower than that of styrene (93.7 wt% loss in 3 h) indicating the potential of these chemicals to be environmentally friendly reactive diluents. Bulk polymerization of MG and ME generated homopolymers with glass transition temperatures (T(g)s) of 92 and 103 °C, respectively. Blends of a standard vinyl ester resin with MG and ME (50 wt % reactive diluent) produced thermosets with T(g)s of 127 and 153 °C, respectively, which are comparable to vinyl ester-styrene resins, thus demonstrating the ability of MG and ME to completely replace styrene as reactive diluents in liquid molding resins without sacrificing cured-resin thermal performance. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. Mold

    Science.gov (United States)

    ... are we studying mold? Mold is everywhere and people are concerned about potential health effects, especially effects on respiratory health. People who already have asthma or a respiratory condition ...

  13. Fabrication of a three-dimensional insect-wing model by micromolding of thermosetting resin with a thin elastmeric mold

    Science.gov (United States)

    Tanaka, Hiroto; Matsumoto, Kiyoshi; Shimoyama, Isao

    2007-12-01

    For investigating insect flight, a low-cost micromolding technique using a thin polydimethylsiloxane (PDMS) mold to fabricate an artificial insect wing with a three-dimensional (3D) shape was developed. The wing consists of 3D polyurethane (PU) frames and a Parylene-C membrane. Using a low-viscosity thermosetting PU resin, this method can fabricate a wing frame with a thickness of 200 µm and a length of more than 100 mm. To create a 3D mold channel for the PU resin, a thin PDMS mold was pressed along the curved surface of a rigid bottom mold. Depositing Parylene-C on the bottom mold made it possible to integrate the molded product with a Parylene film. To estimate the deformation rate of the PDMS mold during the pressing process, the height and width of the molded PU frames were compared with those of the original channels of the PDMS molds. It was found that both the height and width of the PU frame were more than 85% of those of the original channel when the aspect ratio of the channel ranged from 0.5 to 2.0. The length of the PU frame was also found to be related to the aspect ratio. Moreover, the maximum length was over 500 times bigger than the cross-sectional width.

  14. Effect of thermal shock on mechanical properties of injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Takahashi, Yutaka; Hamanaka, Ippei; Shimizu, Hiroshi

    2012-07-01

    This study investigated the effect of thermal shock on the mechanical properties of injection-molded thermoplastic denture base resins. Four thermoplastic resins (two polyamides, one polyethylene terephthalate, one polycarbonate) and, as a control, a conventional heat-polymerized polymethyl methacrylate (PMMA), were tested. Specimens of each denture base material were fabricated according to ISO 1567 and were either thermocycled or not thermocycled (n = 10). The flexural strength at the proportional limit (FS-PL), the elastic modulus and the Charpy impact strength of the denture base materials were estimated. Thermocycling significantly decreased the FS-PL of one of the polyamides and the PMMA and it significantly increased the FS-PL of one of the polyamides. In addition, thermocycling significantly decreased the elastic modulus of one of the polyamides and significantly increased the elastic moduli of one of the polyamides, the polyethylene terephthalate, polycarbonate and PMMA. Thermocycling significantly decreased the impact strength of one of the polyamides and the polycarbonate. The mechanical properties of injection-molded thermoplastic denture base resins changed after themocycling.

  15. Novel carbon-fiber microelectrode batch fabrication using a 3D-printed mold and polyimide resin.

    Science.gov (United States)

    Trikantzopoulos, Elefterios; Yang, Cheng; Ganesana, Mallikarjunarao; Wang, Ying; Venton, B Jill

    2016-09-21

    Glass insulated carbon-fiber microelectrodes (CFMEs) are standard tools for the measurement of neurotransmitters. However, electrodes are fabricated individually and the glass can shatter, limiting application in higher order mammals. Here, we developed a novel microelectrode batch fabrication method using a 3D-printed mold and polyimide resin insulating agent. The 3D-printed mold is low cost, customizable to change the electrode shape, and allows 40 electrodes to be made simultaneously. The polyimide resin is biocompatible, quick to cure, and does not adhere to the plastic mold. The electrodes were tested for the response to dopamine with fast-scan cyclic voltammetry both in vitro and in vivo and performed similarly to traditional glass-insulated electrodes, but with lower background currents. Thus, polyimide-insulated electrodes can be mass-produced using a 3D-printed mold and are an attractive alternative for making cheap, biocompatible microelectrodes.

  16. Structural health monitoring using fiber optic distributed sensors for vacuum-assisted resin transfer molding

    Science.gov (United States)

    Eum, S. H.; Kageyama, K.; Murayama, H.; Uzawa, K.; Ohsawa, I.; Kanai, M.; Kobayashi, S.; Igawa, H.; Shirai, T.

    2007-12-01

    In this study we implemented manufacturing process and strain monitoring of a composite structure by optical fiber sensors for vacuum-assisted resin transfer molding (VaRTM). Optical fibers with fiber Bragg gratings were embedded into a glass fiber reinforced plastic specimen made by VaRTM and the applicability of structural health monitoring with fiber Bragg grating (FBG) sensors based on optical frequency domain reflectometry (OFDR) was investigated. In this study, long-gage FBGs which are 10 times longer than ordinary FBGs (which are about 10 mm long) were employed for distributed sensing. We can easily map the strain or temperature profile along gratings by OFDR and the spatial resolution of this sensing technique is about 1 mm. The resin flow process in VaRTM could be monitored by measuring the difference in temperature between the resin and preform. Then, the shrinkage of resin could be also monitored during the curing process. The specimen was then subjected to a bending load in a three-point bending test and the strain distributions along the FBGs were measured. From these results we could show the applicability of distributed sensors to quality assurance of a composite structure made by VaRTM and assessment of the structural integrity of in-service composite structures.

  17. The effect of cycling deflection on the injection-molded thermoplastic denture base resins.

    Science.gov (United States)

    Hamanaka, Ippei; Iwamoto, Misa; Lassila, Lippo Vj; Vallittu, Pekka K; Shimizu, Hiroshi; Takahashi, Yutaka

    2016-01-01

    The aim of this study was to evaluate the effect of cycling deflection on the flexural behavior of injection-molded thermoplastic resins. Six injection-molded thermoplastic resins (two polyamides, two polyesters, one polycarbonate, one polymethyl methacrylate) and, as a control, a conventional heat-polymerized denture based polymer of polymethyl methacrylate (PMMA) were used in this study. The cyclic constant magnitude (1.0 mm) of 5000 cycles was applied using a universal testing machine to demonstrate plasticization of the polymer. Loading was carried out in water at 23ºC with eight specimens per group (n = 8). Cycling load (N) and deformation (mm) were measured. Force required to deflect the specimens during the first loading cycle and final loading cycle was statistically significantly different (p 0.05). None of the materials fractured during the loading test. One polyamide based polymer (Valplast) displayed the highest deformation and PMMA based polymers (Acrytone and Acron) exhibited the second highest deformation among the denture base materials. It can be concluded that there were considerable differences in the flexural behavior of denture base polymers. This may contribute to the fatigue resistance of the materials.

  18. A X-ray study of β-phase and molecular orientation in nucleated and non-nucleated injection molded polypropylene resins

    Directory of Open Access Journals (Sweden)

    Marcia Maria Favaro

    2009-01-01

    Full Text Available The development of α and β-phases and the molecular orientation of injection molded disks of two isotactic polypropylene (i-PP resins were studied by wide angle X-ray diffraction (WAXD and pole figures. A nucleated (NPP and non-nucleated (HPP polymers were analyzed. The main proposal of this article was the comprehensive study of the interrelations between the processing conditions, phase contents and PP α-phase molecular orientation of injection molded PP resins. In both resins, it was observed that the α-phase was present in all regions along the thickness while the β-phase was present mainly in the external layers, decreasing from the surface to the core; however this last phase was present in a very small amount in the NPP resin. For both polymers, the orientation of the macromolecules c-axis was higher along the flow direction (RD than along the transverse direction (TD. The b-axis of the PP α-phase molecules was oriented to the thickness direction (ND. The orientation of the c-axis along RD and b-axis along ND of the NPP samples was considerably higher than of the HPP samples, due to the NPP faster crystallization kinetics. For both polymers, the most influential processing parameters on the molecular orientation were the mold temperature and flow rate. The results indicate that, as the mold temperature increased, the characteristic molecular orientation of PP α-phase, with c-axis along RD and b-axis along ND, decreased. With increase in the flow rate an increase of the c-axis molecular orientation of the samples along RD was observed.

  19. Capillary Characterization of Fibrous Reinforcement and Optimization of Injection Strategy in Resin Transfer Molding

    Directory of Open Access Journals (Sweden)

    Philippe Causse

    2018-03-01

    Full Text Available During composite manufacturing, minimizing the residual void content is a key issue to ensure optimal mechanical performance of final products. For injection processes such as Resin Transfer Molding (RTM, the impregnation velocity has a direct impact on void creation at the flow front by mechanical entrapment of air bubbles. Previous work proposed to study capillary imbibition in fibrous reinforcement to determine optimal filling conditions during practical manufacturing. The objective of this study is to investigate further this possibility. For that purpose, an improved experimental procedure is proposed to estimate the optimal impregnation velocity from capillary rise tests and understand its effect in parts of varying geometry. Capillary rise experiments were carried out with an enhanced experimental protocol, and a new post processing technique was evaluated to analyze the results. The position of the capillary flow front was then used to deduce the optimal impregnation velocity range based on the Lucas-Washburn flow model. A series of injections were also carried out with a laboratory scale RTM mold to study the influence of flow velocity on the residual void content. Results show that the prediction from capillary characterization is close to the optimal velocity value deduced from manufacturing experiments. The study also highlights the importance of void transport during processing and suggests that the injection strategy (i.e., flow rate history and the mold configuration (i.e., divergent versus convergent flow are important process parameters that may influence void content and cycle time.

  20. Low-density resin impregnated ceramic article and method for making the same

    Science.gov (United States)

    Tran, Huy K. (Inventor); Henline, William D. (Inventor); Hsu, Ming-ta S. (Inventor); Rasky, Daniel J. (Inventor); Riccitiello, Salvatore R. (Inventor)

    1997-01-01

    A low-density resin impregnated ceramic article advantageously employed as a structural ceramic ablator comprising a matrix of ceramic fibers. The fibers of the ceramic matrix are coated with an organic resin film. The organic resin can be a thermoplastic resin or a cured thermosetting resin. In one embodiment, the resin is uniformly distributed within the ceramic article. In a second embodiment, the resin is distributed so as to provide a density gradient along at least one direction of the ceramic article. The resin impregnated ceramic article is prepared by providing a matrix of ceramic fibers; immersing the matrix of ceramic fibers in a solution of a solvent and an organic resin infiltrant; and removing the solvent to form a resin film on the ceramic fibers.

  1. Processing and Properties of Vacuum Assisted Resin Transfer Molded Phenylethynyl Terminated Imide Composites

    Science.gov (United States)

    Cano, Roberto J.; Ghose, Sayata; Watson, Kent A.; Chunchu, Prasad B.; Jensen, Brian J.; Connell, John W.

    2012-01-01

    Polyimide composites are very attractive for applications that require a high strength to weight ratio and thermal stability. Recent work at NASA Langley Research Center (LaRC) has concentrated on developing new polyimide resin systems that can be processed without the use of an autoclave for advanced aerospace applications. Due to their low melt viscosities and long melt stability, certain phenylethynyl terminated imides (PETI) can be processed into composites using high temperature vacuum assisted resin transfer molding (HT-VARTM). VARTM has shown the potential to reduce the manufacturing cost of composite structures. In the current study, two PETI resins, LARC(Trademark) PETI-330 and LARC(Trademark) PETI-9, were infused into carbon fiber preforms at 260 C and cured at temperatures up to 371 C. Photomicrographs of polished cross sections were taken and void contents, determined by acid digestion, were below 4.5%. Mechanical properties including short block compression (SBC), compression after impact (CAI), and open hole compression (OHC) were determined at room temperature, 177 C, and 288 C. Both PETI-9 and PETI-330 composites demonstrated very good retention of mechanical properties at elevated temperatures. SBC and OHC properties after aging for 1000 hours at temperatures up to 288 C were also determined.

  2. High Temperature Transfer Molding Resins: Preliminary Composite Properties of PETI-375

    Science.gov (United States)

    Connell, J. W.; Smith, J. G., Jr.; Hergenrother, P. M.; Criss, J. M., Jr.

    2004-01-01

    As part of an ongoing effort to develop materials for resin transfer molding (RTM) of high performance/high temperature composites, a new phenylethynyl containing imide designated as PETI-375 has been under evaluation. PETI-375 was prepared using 2,3,3 ,4 - biphenyltetracarboxylic dianhydride (a-BPDA), 1,3-bis(4-aminophenoxy)benzene and 2,2 - bis(trifluoromethyl)benzidine and endcapped with 4-phenylethynylphthalic anhydride. This material exhibited a stable melt viscosity of 0.1-0.4 Pa sec at 280 C. High quality, void-free laminates were fabricated by high temperature RTM using unsized T-650 carbon fabric and evaluated. After curing for 1 hour at 371 C, the laminates exhibited a glass transition temperature of approx. 375 C by thermomechanical analysis. The laminates were essentially void and microcrack free as evidenced by optical microscopic examination. The chemistry, physical, and composite properties of PETI-375 will be discussed.

  3. Mold

    Centers for Disease Control (CDC) Podcasts

    2011-05-02

    This podcast answers a listener's question about the risks associated with mold after a natural disaster or severe weather.  Created: 5/2/2011 by National Center for Environmental Health (NCEH).   Date Released: 5/2/2011.

  4. Fabrication and Evaluation of Graphite Fiber-Reinforced Polyimide Composite Tube Forms Using Modified Resin Transfer Molding

    Science.gov (United States)

    Exum, Daniel B.; Ilias, S.; Avva, V. S.; Sadler, Bob

    1997-01-01

    The techniques necessary for the fabrication of a complex three-dimensional tubular form using a PMR-type resin have been developed to allow for the construction of several tubes with good physical and mechanical properties. Employing established resin transfer molding practices, the relatively non-hazardous AMB-21 in acetone formulation was used to successfully impregnate four layers of AS4 braided graphite fiber preform previously loaded around an aluminum cylindrical core in an enclosed mold cavity. Using heat and vacuum, the solvent was evaporated to form a prepreg followed by a partial imidization and removal of condensation products. The aluminum core was replaced by a silicone rubber bladder and the cure cycle continued to the final stage of 550 F with a bladder internal pressure of 200 lbs/sq in while simultaneously applying a strong vacuum to the prepreg for removal of any additional imidization products. A combination of several modifications to the standard resin transfer molding methodology enabled the mold to 'breathe', allowing the imidization products a pathway for escape. AMB-21 resin was chosen because of the carcinogenic nature of the primary commercial polyimide PMR-15. The AMB-21 resin was formulated using commercially available monomers or monomer precursors and dissolved in a mixture of methyl alcohol and acetone. The viscosity of the resulting monomer solution was checked by use of a Brookfield rheometer and adjusted by adding acetone to an easily pumpable viscosity of about 600 cP. In addition, several types of chromatographic and thermal analyses were of the braids, and excess handling of the preforms broke some of the microscopic fibers, needlessly decreasing the strength of the finished part. In addition, three dimensional braided preforms with fibers along the length of the tube will be significantly stronger in tension than the braided preforms used in this study.

  5. Preliminary guidelines and recommendations for the development of material and process specifications for carbon fiber-reinforced liquid resin molded materials.

    Science.gov (United States)

    2007-05-01

    This document recommends guidance and criteria for the development of material and process specifications and material acceptance documents for liquid resins and continuous carbon fiber reinforcement materials used in liquid molding processes to manu...

  6. Tension-Compression Fatigue Behavior of a Carbon Fiber/Epoxy (IM7/EPON 862) Composite Fabricated Using Vacuum Assisted Resin Transfer Molding Process

    National Research Council Canada - National Science Library

    Katwyk, David W

    2007-01-01

    .... One of these new processing methods is the vacuum assisted resin transfer molding (VARTM) process, which shows promise in producing large structural components that have good properties at a lower cost than traditional manufacturing methods...

  7. The Evaluation of 3-Dimensional Polymerization Changes of a Denture Resin Utilizing Injection Molding with Water Bath Polymerization and Microwave Polymerization

    Science.gov (United States)

    2016-06-01

    Dimensional change in complete dentures fabricated by injection molding and microwave processing . J Prosthet Dent, 2003. 89(1): p. 37-44. 21. Phoenix...The Evaluation of 3-Dimensional Polymerization Changes of a Denture Resin Utilizing Injection Molding with Water Bath Polymerization and Microwave...Specification 12 regarding working qualities of cured resins: “The polymer, when processed according to the instructions furnished by the manufacturer

  8. Permeability Tests of Fiber Fabrics in the Vacuum Assisted Resin Transfer Molding Process

    Science.gov (United States)

    Changchun, Wang; Guanghui, Bai; Yang, Wang; Boming, Zhang; Lijian, Pan

    2015-08-01

    A special device is designed to measure the in-plane and through-thickness permeability of a preform for the vacuum assisted resin transfer molding (VARTM) process. The device is composed of pressure control module, aluminum experimental platform, thickness test module, and pressure test module, which is controlled by a computer. Two kinds of experiments were conducted for carbon fiber noncrimp biaxial fabrics to verify the reliability of the new device based on constant pressure injection. The two experiments are composed of: (1) testing of in-plane permeability for 1, 5, 10 and 20 layers with the method of the line injection by comparing the two conventional methods; (2) testing of the through-thickness permeability for the laminate denoted as [±45] 20 with the central injection method. The results show: (1) the in-plane permeability decrease with the increase of layer number and the permeability for 20 layers is only 62 % of the one layer; (2) the in-plane permeability is an order of magnitude greater than through-thickness permeability based on experimental results of laminate denoted as [±45] 20. A good agreement obtained between the device and two comparison methods proves the validity of the device.

  9. Evaluation of Hand Lay-Up and Resin Transfer Molding in Composite Wind Turbine Blade Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    CAIRNS,DOUGLAS S.; SHRAMSTAD,JON D.

    2000-06-01

    The majority of the wind turbine blade industry currently uses low cost hand lay-up manufacturing techniques to process composite blades. While there are benefits to the hand lay-up process, drawbacks inherent to this process along with advantages of other techniques suggest that better manufacturing alternatives may be available. Resin Transfer Molding (RTM) was identified as a processing alternative and shows promise in addressing the shortcomings of hand lay-up. This report details a comparison of the RTM process to hand lay-up of composite wind turbine blade structures. Several lay-up schedules and critical turbine blade structures were chosen for comparison of their properties resulting from RTM and hand lay-up processing. The geometries investigated were flat plate, thin and thick flanged T-stiffener, I-beam, and root connection joint. It was found that the manufacturing process played an important role in laminate thickness, fiber volume, and weight for the geometries investigated. RTM was found to reduce thickness and weight and increase fiber volumes for all substructures. RTM resulted in tighter material transition radii and eliminated the need for most secondary bonding operations. These results would significantly reduce the weight of wind turbine blades. Hand lay-up was consistently slower in fabrication times for the structures investigated. A comparison of mechanical properties showed no significant differences after employing fiber volume normalization techniques to account for geometry differences resulting from varying fiber volumes. The current root specimen design does not show significant mechanical property differences according to process and exceeds all static and fatigue requirements.

  10. An Analytical Vacuum-Assisted Resin Transfer Molding (VARTM) Flow Model

    National Research Council Canada - National Science Library

    Fink, Bruce

    2000-01-01

    .... The analytical solution presented here provides insight into the scaling laws governing fill times and resin inlet placement as a function of the properties of the preform, distribution media, and resin...

  11. Multi-objective robust optimization method for the modified epoxy resin sheet molding compounds of the impeller

    Directory of Open Access Journals (Sweden)

    Xiaozhang Qu

    2016-07-01

    Full Text Available A kind of modified epoxy resin sheet molding compounds of the impeller has been designed. Through the test, the non-metal impeller has a better environmental aging performance, but must do the waterproof processing design. In order to improve the stability of the impeller vibration design, the influence of uncertainty factors is considered, and a multi-objective robust optimization method is proposed to reduce the weight of the impeller. Firstly, based on the fluid-structure interaction,the analysis model of the impeller vibration is constructed. Secondly, the optimal approximate model of the impeller is constructed by using the Latin hypercube and radial basis function, and the fitting and optimization accuracy of the approximate model is improved by increasing the sample points. Finally, the micro multi-objective genetic algorithm is applied to the robust optimization of approximate model, and the Monte Carlo simulation and Sobol sampling techniques are used for reliability analysis. By comparing the results of the deterministic, different sigma levels and different materials, the multi-objective optimization of the SMC molding impeller can meet the requirements of engineering stability and lightweight. And the effectiveness of the proposed multi-objective robust optimization method is verified by the error analysis. After the SMC molding and the robust optimization of the impeller, the optimized rate reached 42.5%, which greatly improved the economic benefit, and greatly reduce the vibration of the ventilation system.

  12. Influence of photoactivation method and mold for restoration on the Knoop hardness of resin composite restorations.

    Science.gov (United States)

    Brandt, William Cunha; Silva-Concilio, Lais Regiane; Neves, Ana Christina Claro; de Souza-Junior, Eduardo Jose Carvalho; Sinhoreti, Mario Alexandre Coelho

    2013-09-01

    The aim of this study was to evaluate in vitro the Knoop hardness in the top and bottom of composite photo activated by different methods when different mold materials were used. Z250 (3M ESPE) and XL2500 halogen unit (3M ESPE) were used. For hardness test, conical restorations were made in extracted bovine incisors (tooth mold) and also metal mold (approximately 2 mm top diameter × 1.5 mm bottom diameter × 2 mm in height). Different photoactivation methods were tested: high-intensity continuous (HIC), low-intensity continuous (LIC), soft-start, or pulse-delay (PD), with constant radiant exposure. Knoop readings were performed on top and bottom restoration surfaces. Data were submitted to two-way ANOVA and Tukey's test (p = 0.05). On the top, regardless of the mold used, no significant difference in the Knoop hardness (Knoop hardness number, in kilograms-force per square millimeter) was observed between the photoactivation methods. On the bottom surface, the photoactivation method HIC shows higher means of hardness than LIC when tooth and metal were used. Significant differences of hardness on the top and in the bottom were detected between tooth and metal. The photoactivation method LIC and the material mold can interfere in the hardness values of composite restorations.

  13. Simulation of the Vacuum Assisted Resin Transfer Molding (VARTM) process and the development of light-weight composite bridging

    Science.gov (United States)

    Robinson, Marc J.

    A continued desire for increased mobility in the aftermath of natural disasters, or on the battlefield, has lead to the need for improved light-weight bridging solutions. This research investigates the development of a carbon/epoxy composite bridging system to meet the needs for light-weight bridging. The research focuses on two main topics. The first topic is that of processing composite structures and the second is the design and testing of these structures. In recent years the Vacuum Assisted Resin Transfer Molding (VARTM) process has become recognized as a low-cost manufacturing alternative for large Fiber Reinforced Polymer (FRP) composite structures for civil, military, and aerospace applications. The success of the VARTM process (complete wet-out) is very sensitive to the resin injection strategy used and the proper placement of flow distribution materials and inlet and vacuum ports. Predicting the flow front pattern, the time required for infusing a part with resin, and the time required to bleed excess resin at the end of filling, is critical to ensure that the part will become completely impregnated and desired fiber volume fractions achieved prior to the resin gelling (initiation of cure). In order to eliminate costly trial and error experiments to determine the optimal infusion strategy, this research presents a simulation model which considers in-plane flow as well as flow through the thickness of the preform. In addition to resin filling, the current model is able to simulate the bleeding of resin at the end of filling to predict the required bleeding time to reach desired fiber volume fractions for the final part. In addition to processing, the second portion of the dissertation investigates the design and testing of composite bridge deck sections which also serve as short-span bridging for gaps up to 4 m in length. The research focuses on the design of a light-weight core material for bridge decking as well as proof loading of short-span bridge

  14. Optimization of Resin Infusion Processing for Composite Pipe Key-Part and K/T Type Joints Using Vacuum-Assisted Resin Transfer Molding

    Science.gov (United States)

    Wang, Changchun; Bai, Guanghui; Yue, Guangquan; Wang, Zhuxi; Li, Jin; Zhang, Boming

    2016-10-01

    In present study, the optimization injection processes for manufacturing the composite pipe key-part and K/T type joints in vacuum-assisted resin transfer molding (VARTM) were determined by estimating the filling time and flow front shape of four kinds of injection methods. Validity of the determined process was proved with the results of a scaling-down composite pipe key-part containing of the carbon fiber four axial fabrics and a steel core with a complex surface. In addition, an expanded-size composite pipe part was also produced to further estimate the effective of the determined injection process. Moreover, the resin injection method for producing the K/T type joints via VARTM was also optimized with the simulation method, and then manufactured on a special integrated mould by the determined injection process. The flow front pattern and filling time of the experiments show good agreement with that from simulation. Cross-section images of the cured composite pipe and K/T type joints parts prove the validity of the optimized injection process, which verify the efficiency of simulation method in obtaining a suitable injection process of VARTM.

  15. Modeling of ultrasonic wave propagation in composite materials obtained by the resin transfer molding process; Modelisation de la propagation ultrasonore dans les materiaux composites obtenus par le procede de fabrication RTM (Resin Transfer Molding)

    Energy Technology Data Exchange (ETDEWEB)

    Lonne, S.

    2003-11-01

    The Resin Transfer Molding process for manufacturing composite materials is used to produce parts of complex shape. During the ultrasonic examination of such parts, attenuation is measured to characterize possible porosity content (a potential defect in this material). However, strong variation of attenuation is observed including on sound plates. The present study aims at explaining this by developing a model for ultrasonic propagation and attenuation in such parts which complex microstructure exhibits a multiple-scale aspect. An original model has been developed to predict attenuation at the elementary scale of an unidirectional layer of carbon fibers in an epoxy matrix. It couples multiple scattering by fibers and viscoelastic losses phenomena. It has been experimentally validated and applies to arbitrary two-phase fiber reinforced composites whatever the fiber volume fraction. At the upper scale of a ply made of several elementary layers of various orientations, the anisotropic behavior of ultrasonic waves and their attenuation are obtained by a homogenization procedure. An actual plate is made of several plies separated by pure resin layers. Plies and layers thicknesses are highly variable. A statistical study has been conducted to evaluate the influence of these geometrical variations on the ultrasonic transmission predicted by a model derived from Thomson-Haskell formalism. Ultrasonic attenuation variability practically observed is quantitatively reproduced and explained as resulting from the geometrical irregularity of the microstructure. (author)

  16. Single-component and fast-curing epoxy resin for liquid composite molding processes

    Directory of Open Access Journals (Sweden)

    Wang Yiru

    2017-01-01

    Full Text Available Development of single-component and fast-curing epoxy resins is highly desired for many industry applications. In this work, we report an epoxy system based on diglycidyl ether of bisphenol A (DGEBA and 1-(2-cyanoethyl-2-ethyl-4- methylimidazole (1C2E4MIM. The inductive effect of electron-withdrawing cyano group distinctly increases the latency of 1C2E4MIM without sacrificing the curing rate. The results of differential scanning calorimeter (DSC and dynamic mechanical analysis (DMA measurements indicate DGEBA/1C2E4MIM epoxy system can be fully cured in 15 min. The rheological, thermal and mechanical properties of DGEBA/1C2E4MIM epoxy system were studied in detail. The results show that the shelf life of this epoxy system is more than 4 days at room temperature and more than 6 months at -18 °C. The cured epoxy resins show high glass transition temperature (>155 °C, tensile strength (>80 MPa as well as excellent moist heat resistance. Finally, carbon fiber-reinforced polymer composites (CFRPs were fabricated using this epoxy system as matrix via vacuum assisted resin infusion (VARI process. The mechanical properties of CFRPs, including tensile, flexural, compressive and interlaminar shear properties, were investigated.

  17. Single-component and fast-curing epoxy resin for liquid composite molding processes

    OpenAIRE

    Wang Yiru; Liu Wangshuang; Qiu Yiping; Wei Yi

    2017-01-01

    Development of single-component and fast-curing epoxy resins is highly desired for many industry applications. In this work, we report an epoxy system based on diglycidyl ether of bisphenol A (DGEBA) and 1-(2-cyanoethyl)-2-ethyl-4- methylimidazole (1C2E4MIM). The inductive effect of electron-withdrawing cyano group distinctly increases the latency of 1C2E4MIM without sacrificing the curing rate. The results of differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA) measu...

  18. Low-Cost Resin Transfer Molding Process Developed for High-Temperature Polyimide Matrix Composites

    Science.gov (United States)

    1996-01-01

    The use of high-temperature polymer matrix composites (PMC's) in aircraft engine applications can significantly reduce engine weight and improve performance and fuel efficiency. High-temperature PMC's, such as those based on the PMR-15 polyimide matrix resin developed by the NASA Lewis Research Center, have been used extensively in military applications where performance improvements have justified their use regardless of the cost involved in producing the component. However, in commercial engines cost is a primary driver, and PMC components must be produced at costs comparable to those of the metal components that they will replace.

  19. Vibration monitoring for aircraft wing model using fiber Bragg grating array packaged by vacuum-assisted resin transfer molding

    Science.gov (United States)

    Zhang, Wen; Liu, Xiaolong; He, Wei; Dong, Mingli; Zhu, Lianqing

    2017-09-01

    For the improvement of monitoring accuracy, a vibration monitoring for aircraft wing model using a fiber Bragg grating (FBG) array packaged by vacuum-assisted resin transfer molding (VARTM) is proposed. The working principle of the vibration monitoring using FBG array has been explained, which can theoretically support the idea of this paper. VARTM has been explained in detail, which is suitable for not only the single FBG sensor but also the FBG array within a relatively large area. The calibration experiment has been performed using the FBG sensor packaged by VARTM. The strain sensitivity of the VARTM package is 1.35 pm/μɛ and the linearity is 0.9999. The vibration monitoring experiment has been carried out using FBG array packaged by VARTM. The measured rate of strain changes across the aluminum test board used to simulate the aircraft wing is 0.69 μɛ/mm and the linearity is 0.9931. The damping ratio is 0.16, which could be further used for system performance evaluation. Experimental results demonstrate that the vibration monitoring using FBG sensors packaged by VARTM can be efficiently used for the structural health monitoring. Given the validation and great performance, this method is quite promising for in-flight monitoring and holds great reference value in other similar engineering structures.

  20. Technologies of bearings systems production from composite materials by polyester resin injection into the closed mold

    Directory of Open Access Journals (Sweden)

    Аnatoliy M. Turenko

    2014-12-01

    Full Text Available An analysis of modern technologies for manufacturing components and bearing systems made of composite materials has been conducted. These technologies are based on the polyester resin injection method and do not require high financial costs in manufacturing. The proposed method, due to the low cost of tooling, is convenient to produce a wide range of items made of composite materials, both in large-scale and single-piece production. Composite materials are intensively used in automotive industry, especially for motor racing vehicles’ parts. These technologies allow to solve the problem of creating ultra-light assemblies for modern car bodies, energy-absorbing passive safety elements and other high-loaded parts. They provide better strength and weight characteristics and better specific energy-output ratio of passive safety elements, as compared to conventional materials (metals and plastics. Considering the above, the most appropriate technology for the automotive industry has been assessed with that choice substantiation.

  1. 40 CFR Table 3 to Subpart Wwww of... - Organic HAP Emissions Limits for Existing Open Molding Sources, New Open Molding Sources Emitting...

    Science.gov (United States)

    2010-07-01

    ... lb/ton. 522 lb/ton. 7. centrifugal casting—CR/HS a. resin application with the mold closed, and the mold is vented during spinning and cureb. resin application with the mold closed, and the mold is not vented during spinning and cure c. resin application with the mold open, and the mold is vented during...

  2. Low Density Resin Impregnated Ceramic Article Having an Average Density of 0.15 to 0.40 G/CC

    Science.gov (United States)

    Tran, Huy K. (Inventor); Henline, William D. (Inventor); Hsu, Ming-ta S. (Inventor); Rasky, Daniel J. (Inventor); Riccitiello, Salvatore R. (Inventor)

    1996-01-01

    A low-density resin impregnated ceramic article advantageously employed as a structural ceramic ablator comprising a fired preform of ceramic fibers. The fibers of the ceramic preform are coated with an organic resin film. The organic resin can be a thermoplastic resin or a cured thermosetting resin. In one embodiment, the resin is uniformly distributed within the ceramic article. In a second embodiment, the resin is distributed so as to provide a density gradient along at least one direction of the ceramic article. The resin impregnated ceramic article is prepared by providing a fired preform of ceramic fibers; immersing the preform of ceramic fibers in a solution of a solvent and an organic resin infiltrant; and removing the solvent to form a resin film on the ceramic fibers.

  3. Low cost composite manufacturing utilizing intelligent pultrusion and resin transfer molding (IPRTM)

    Science.gov (United States)

    Bradley, James E.; Wysocki, Tadeusz S., Jr.

    1993-02-01

    This article describes an innovative method for the economical manufacturing of large, intricately-shaped tubular composite parts. Proprietary intelligent process control techniques are combined with standard pultrusion and RTM methodologies to provide high part throughput, performance, and quality while substantially reducing scrap, rework costs, and labor requirements. On-line process monitoring and control is achieved through a smart tooling interface consisting of modular zone tiles installed on part-specific die assemblies. Real-time archiving of process run parameters provides enhanced SPC and SQC capabilities.

  4. A multi-stage curing technique toward improved dimensional infidelity of curve-shaped composites manufactured with vacuum assisted resin transfer molding

    Science.gov (United States)

    Teoh, Kai Jin

    The occurrence of dimensional infidelity during the curing process is detected as curved composites are being released from the mold after full consolidation. On the other hand, the lengthy cure cycle, thermal spiking and non-uniform consolidation in thick composite manufacturing are often strong deterrents to widespread industrial implementation. Therefore, a multi-stage curing technique is implemented and its outcome toward the spring-in phenomenon is investigated in this research. The composite processing technique of stage curing is useful for assessing the effects of thermal spiking, non-uniform consolidation and fiber wrinkling on mechanical integrity for thick composite structures. However, the prediction of spring-in behavior for a multi-stage curing process is still a relatively unexplored area in engineering research. As a result, a compatibility model based on the residual stress that builds up at each curing stage is performed in our study. Since the resin provides a lubricant effect between each curing stage, a partial slipping interface factor w is introduced to our numerical simulation model. The newly developed multi-stage curing model shows good agreement with the experimental results under Vacuum Assisted Resin Transfer Molding (VARTM) process.

  5. Polyimides Based on Asymmetric Dianhydrides (II) (a-BPDA vs a-BTDA) for Resin Transfer Molding (RTM)

    Science.gov (United States)

    Chuang, Kathy C.; Criss, Jim M.; Mintz, Eric A.

    2010-01-01

    A new series of low-melt viscosity imide resins (10-20 poise at 280 C) were formulated from asymmetric 2,3,3',4' -benzophenone dianhydride (a-BTDA) and 4-phenylethynylphthalic endcaps, along with 3,4' -oxydianiline, 3,3' -methylenedianiline and 3,3'- diaminobenzophenone, using a solvent-free melt process. a-BTDA RTM resins exhibited higher glass transition temperatures (Tg's = 330-400 C) compared to those prepared by asymmetric 2,3,3',4' -biphenyl dianhydride, (a-BPDA, Tg's = 320-370 C). These low-melt viscosity imide resins were fabricated into polyimide/T650-35 carbon fiber composites by a RTM process. Composites properties of a-BTDA resins, such as open-hole compression and short-beam shear strength, are compared to those of composites made from a-BPDA based resin at room temperature, 288 C and 315 C. These novel, high temperature RTM imide resins exhibit outstanding properties beyond the performance of conventional RTM resins, such as epoxy and BMI resins which have use-temperatures around 177 C and 232 C for aerospace applications.

  6. Plastic molds reduce cost of encapsulating electric cable connectors

    Science.gov (United States)

    Knott, D.

    1964-01-01

    Resin casting of the aluminum master pattern forms a plastic mold for encapsulating a cable connector. An elastomer is injected into the mold and cured. The mold is disassembled leaving an elastomeric encapsulation around the connector.

  7. Article

    African Journals Online (AJOL)

    - formed consent from study participants.8. More than 500 journals around the world have responded and adopted the requirements of the ICMJE.9 As a result the number of articles reporting informed consent in clinical trials increased from.

  8. ARTICLES

    African Journals Online (AJOL)

    ARTICLES. NEONATAL VITAMIN A. SUPPLEMENTATION. Jean Humphrey. Vitamin A deficiency is a major public health problem throughout the developing world, affecting an estimated 124 million young children and accounting for more than 1 million child deaths each year.' A meta-analysis of eight controlled.

  9. ARTICLES

    African Journals Online (AJOL)

    ARTICLES. ,i. INTRAVASCULAR CATHETER. SEPSIS. Mervyn Mer. Intravascular devices are an integral component of modern-day medical practice. They are used to administer intravenous fluids, medications, blood products and parenteral nutrition. In addition, they serve as a valuable monitor of the haemo- dynamic ...

  10. Article

    African Journals Online (AJOL)

    I also thank Professor Julia Sloth-Nielsen of the Faculty of Law, UWC, and Mr Lukas Muntingh of CSPRI for their valuable comments on the. 2007 version of this article. OSF-SA and Ford Foundation's funding to. CSPRI and CLC is acknowledged. The usual caveats apply. References. 1. For example, there was much interest ...

  11. Article

    African Journals Online (AJOL)

    FUTLIB12

    E-resources have enhanced the learning process to students by providing relevant information for their academic activities. Use of Electronic Information Resources by Postgraduate. Students of Universities in North Central Nigeria. Article https://dx.doi.org/10.4314/iijikm.v8i3.6. Information Impact: Journal of Information and.

  12. articles

    African Journals Online (AJOL)

    2011-12-04

    Dec 4, 2011 ... Google Scholar, African Journals Online (AJOL), and archives of the Nigerian Journal of Psychiatry. Six articles included content relating to age of the child at first presentation to orthodox clinical practice and symptoms at presentation related to expressive language ability and therefore fulfilled the inclusion.

  13. Article

    African Journals Online (AJOL)

    FDB

    Institutional repository (IR), therefore, is any digital repository that is set up to capture, manage, preserve and distribute the intellectual ... Nigerian Universities. Article https://dx.doi.org/10.4314/iijikm.v8i3.8. Information Impact: Journal of Information and. Knowledge Management. 2017, Vol. 8 (3) Pg 83 - 102. ISSN: 2141 ...

  14. Aerospace Composite Materials Delivery Order 0003: Nanocomposite Polymeric Resin Enhancements for Improved Composite Performance

    National Research Council Canada - National Science Library

    Chen, Chenggang

    2002-01-01

    .... The addition of clays does not significantly alter the viscosity or cure kinetics so that the modified resin will still be suitable for liquid composite molding techniques such as resin transfer molding...

  15. Emission and Mechanical Evaluations of Vinyl-Ester Resin Systems

    National Research Council Canada - National Science Library

    Sands, James

    2003-01-01

    Vinyl-ester resins (VE) are frequently used in liquid molding of composite materials for several applications including naval and army structures, commercial boat manufacturing, and building construction...

  16. Additive Manufacturing of Wind Turbine Molds

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Richardson, Bradley [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lloyd, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Love, Lonnie [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Nolet, Stephen [TPI Composites, Scottsdale, AZ (United States); Hannan, James [TPI Composites, Scottsdale, AZ (United States)

    2017-07-01

    The objective of this project was to explore the utility of Big Area Additive Manufacturing (BAAM) for low cost manufacturing of wind turbine molds. Engineers at Oak Ridge National Laboratory (ORNL) and TPI Composites (TPI) collaborated to design and manufacture a printed mold that can be used for resin infusion of wind turbine components. Specific focus was on required material properties (operating temperatures and pressures, coefficient of thermal expansion (CTE), thermal conductivity), surface finish (accuracy and coatings) and system integration (integrated vacuum ports, and heating element). The project began with a simple proof of principle components, targeting surface coatings and material properties for printing a small section (approximately 4’ x 4’ x 2’) of a mold. Next, the second phase scaled up and integrated with the objective of capturing all of the necessary components (integrated heating to accelerate cure time, and vacuum, sealing) for resin infusion on a mold of significant size (8’ x 20’ x 6’).

  17. Mold and Health

    Science.gov (United States)

    Molds have the potential to cause health problems. Molds produce allergens (substances that can cause allergic reactions) and irritants. Inhaling or touching mold or mold spores may cause allergic reactions in sensitive individuals.

  18. Mold Testing or Sampling

    Science.gov (United States)

    In most cases, if visible mold growth is present, sampling is unnecessary. Since no EPA or other federal limits have been set for mold or mold spores, sampling cannot be used to check a building's compliance with federal mold standards.

  19. Molds in the Environment

    Science.gov (United States)

    ... on Facebook Tweet Share Compartir Molds in the Environment What are molds? What are some of the ... molds found? Molds are found in virtually every environment and can be detected, both indoors and outdoors, ...

  20. Fluorinated Alkyl Ether Epoxy Resin Compositions and Applications Thereof

    Science.gov (United States)

    Wohl, Christopher J. (Inventor); Connell, John W. (Inventor); Smith, Joseph G. (Inventor); Siochi, Emilie J. (Inventor); Gardner, John M. (Inventor); Palmieri, Frank M. (Inventor)

    2017-01-01

    Epoxy resin compositions prepared using amino terminated fluoro alkyl ethers. The epoxy resin compositions exhibit low surface adhesion properties making them useful as coatings, paints, moldings, adhesives, and fiber reinforced composites.

  1. Applications of nanocomposites and woodfiber plastics for microcellular injection molding

    Science.gov (United States)

    Lih-Sheng Turng; Mingjun Yuan; Hrishikesh Kharbas; Herman Winata; Daniel F. Caulfield

    2003-01-01

    The paper reviews the processing advantages and challenges of microcellular injection molding and presents recent research results on applications of nanocomposites and woodfiber-plastic composites as well as new process develop for the microcellular injection molding process. In particular, two types of polyamide (PA-6) neat resins and their filled counterparts, such...

  2. Solving depressions formed during production of plastic molding

    Directory of Open Access Journals (Sweden)

    J. Dobránsky

    2015-07-01

    Full Text Available This article deals with improvement of design properties of molded plastic parts. It can be achieved by modifying construction of metal injection mold and optimization of parameters in injection process. The subject of our examination was depressions formed on molded plastic parts which are inacceptable in the process of approval. The problem which has arisen was solved in two phases. The first phase consisted in alteration of injection mold design – enlargement of injection molding gate. In the second phase, we have changed the location of injection molding gate. After performing constructional modifications, new molded plastic parts were manufactured and assessed.

  3. Applications of polyamide/cellulose fiber/wollastonite composites for microcellular injection molding

    Science.gov (United States)

    Herman Winata; Lih-Sheng Turng; Daniel F. Caulfield; Tom Kuster; Rick Spindler; Rod Jacobson

    2003-01-01

    In this study, a cellulose-fiber-reinforced Polyamide-6 (PA-6) composite, a hybrid composite (PA-6/cellulose/Wollastonite), and the neat PA-6 resin were injection molded into ASTM test–bar samples with conventional and microcellular injection molding. The impact and tensile strengths of molded samples were measured and the Scanning Electron Microscopy (SEM) images were...

  4. Relationship Between Casting Distortion, Mold Filling, and Interfacial Heat Transfer in Sand Molds

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Parker; K. A. Woodbury; T. S. Piwonka; Y. Owusu

    1999-09-30

    This project sought to determine the relationship between casting dimensions and interfacial heat transfer in aluminum alloy sand castings. The program had four parts; measurement of interfacial heat transfer coefficients in resin bonded and green sand molds, the measurement of gap formation in these molds, the analysis of castings made in varying gatings, orientations and thicknesses, and the measurement of residual stresses in castings in the as-cast and gate removed condition. New values for interfacial heat transfer coefficients were measured, a novel method for gap formation was developed, and the variation of casting dimensions with casting method, gating, and casting orientation in the mold was documented.

  5. Reduction of Injection Pressure for Thin Walled Molding using the Laser Metal Sintered Mold

    OpenAIRE

    米山, 猛; 内藤, 圭亮; 阿部, 諭; 宮丸, 充

    2010-01-01

    Using milling combined laser metal sintering, porous surface has been fabricated on the thin walled cavity closed by the surrounded thick cavity in the injection mold. Resin flows into the cavity of 2mm thick at first around the thin part and then flows into the thin cavity of 0.2mm thick with 11mm square by packing pressure. The packing pressure for filling the thin part was compared among laser metal sintered mold with or without porous surface, steel mold with or without porous block. The ...

  6. THE DURABILITY OF LARGE-SCALE ADDITIVE MANUFACTURING COMPOSITE MOLDS

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K [ORNL; Love, Lonnie J [ORNL; Duty, Chad [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL); Vaidya, Uday [University of Tennessee, Knoxville (UTK); Pipes, R. Byron [Purdue University; Kunc, Vlastimil [ORNL

    2016-01-01

    Oak Ridge National Laboratory s Big Area Additive Manufacturing (BAAM) technology permits the rapid production of thermoplastic composite molds using a carbon fiber filled Acrylonitrile-Butadiene-Styrene (ABS) thermoplastic. Demonstration tools (i.e. 0.965 m X 0.559 m X 0.152 m) for composite part fabrication have been printed, coated, and finished with a traditional tooling gel. We present validation results demonstrating the stability of thermoplastic printed molds for room temperature Vacuum Assisted Resin Transfer Molding (VARTM) processes. Arkema s Elium thermoplastic resin was investigated with a variety of reinforcement materials. Experimental results include dimensional characterization of the tool surface using laser scanning technique following demolding of 10 parts. Thermoplastic composite molds offer rapid production compared to traditionally built thermoset molds in that near-net deposition allows direct digital production of the net geometry at production rate of 45 kg/hr.

  7. Processing strategies for thin wall injection molding

    Science.gov (United States)

    Tantakom, Patraporn

    1998-12-01

    Thin wall injection molding of a thin wall molding grade of polycarbonate and acrylonitrile butadiene styrene were examined in this research. The work investigated the effect of melt and mold temperature on part weight, orientation, tensile strength, flow front profile and flow instability. The HPM H90-V6 injection molding machine, set at its maximum injection velocity was used in the study. A flow simulation was conducted using a commercially available computer program to verify its reliability for thin wall injection molding. Thermal pulse heating systems for heating the mold cavity surfaces prior to injection of the melt were examined. A data acquisition system was designed to record four pressure and four temperature signals inside the mold cavity. Increasing the melt and mold temperatures showed a positive effect on part weight, and tensile strength. However, when the melt temperature was increased beyond the resin's recommended melt temperature, the tensile strength of the part decreased and a change in color to the molded parts were an indication of polymer degradation. As a result, increasing the mold temperature was found to be a better strategy for improving the thin wall molding process. Two systems for thermal pulse heating were examined. One was a high-flow, low-pressure system while the other was a high-flow, high-pressure system. The high-pressure system yielded results that correlated with the calculation, but it required careful design. The low-pressure system showed positive results for heating the cavity surface. The scale-up possibilities of the low pressure system was very appealing. An unexpected melt flow front profile and a melt flow instability for the thin wall part during filling occurred as a result of high shear on the polymer melt in the cavity. The flow front profile was concave and resembled a fishtail curve. At the edge of the part where the shear rate is the highest, the melt viscosity dropped due to the pseudoplastic effects

  8. Article Article

    African Journals Online (AJOL)

    2010-08-09

    Aug 9, 2010 ... Article. Over the past two decades, all eight South African medical schools (see. Map (Fig. 1) and Table I) have undertaken renewal of their MB ChB educational ... and Training of Doctors in South Africa document, the five-star doctor ..... perceived lack of rewards for teaching and sense of the importance.

  9. Development of plastic pulley by injection molding; Shashutsu keisei ni yoru jushi pulley no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Yoshizumi, F.; Funatsu, A.; Yazawa, H. [Sumitomo Bakelite Co. Ltd., Tokyo (Japan)

    1997-10-01

    We developed plastic pulley for automobile manufactured by injection molding which will reduce manufacturing cost. We have developed product design, injection molding technology especially to improve mechanical strength and phenolic molding compound with good wear resistance and high mechanical strength. We have established `Injection Compression molding` technology to improve mechanical strength of weld portion. We also developed phenolic molding compound which is composed of one step resin and long organic fiber to obtain good wear resistance and high mechanical strength. Manufacturing cost will be reduced by using injection molding combined with lower material cost of the newly developed compound. 12 figs., 2 tabs.

  10. 21 CFR 872.3670 - Resin impression tray material.

    Science.gov (United States)

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3670 Resin impression tray material. (a) Identification. Resin impression tray material is a device intended for use in a two-step dental mold fabricating... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Resin impression tray material. 872.3670 Section...

  11. Dusts and Molds

    Science.gov (United States)

    ... limit your exposure by taking these general measures. Think about how they apply in your setting. • Prevent dusts and molds from forming, e.g. drying feeds and cleaning animal areas regularly. • Prevent dusts and molds from becoming ...

  12. Floods and Mold Growth

    Science.gov (United States)

    Mold growth may be a problem after flooding. Excess moisture in the home is cause for concern about indoor air quality primarily because it provides breeding conditions for pests, molds and other microorganisms.

  13. Engineering Design Handbook Rotational Molding of Plastic Powders

    Science.gov (United States)

    1975-04-15

    plastic com- pounds which have been finely pulverized for use in fluidized bed coating, rotational G-4 AMCP 706-312 molding, and various...powder of 35 mesh generally is used in rotational molding rather than extruder grade pellets or granules . There are limitations on lower...resins are 2 hr at 250CF in a dehumidifying oven equipped with a desiccant bed . The air in the oven should have a dew point of -20°F or lower. For

  14. Interactive Mold House Tour

    Science.gov (United States)

    Get a quick glimpse of some of the most important ways to protect your home from mold by this interactive tour of the Mold House. Room-by-room, you'll learn about common mold issues and how to address them.

  15. Mold Flux Crystallization and Mold Thermal Behavior

    Science.gov (United States)

    Peterson, Elizabeth Irene

    Mold flux plays a small but critical role in the continuous casting of steel. The carbon-coated powder is added at the top of the water-cooled copper mold, over time it melts and infiltrates the gap between the copper mold and the solidifying steel strand. Mold powders serve five primary functions: (1) chemical insulation, (2) thermal insulation, (3) lubrication between the steel strand and mold, (4) absorption of inclusions, and (5) promotion of even heat flux. All five functions are critical to slab casting, but surface defect prevention is primarily controlled through even heat flux. Glassy fluxes have high heat transfer and result in a thicker steel shell. Steels with large volumetric shrinkage on cooling must have a crystalline flux to reduce the radiative heat transfer and avoid the formation of cracks in the shell. Crystallinity plays a critical role in steel shell formation, therefore it is important to study the thermal conditions that promote each phase and its morphology. Laboratory tests were performed to generate continuous cooling transformation (CCT) and time-temperature-transformation (TTT) diagrams. Continuous cooling transformation tests were performed in an instrumented eight cell step chill mold. Results showed that cuspidine was the only phase formed in conventional fluxes and all observed structures were dendritic. An isothermal tin bath quench method was also developed to isothermally age glassy samples. Isothermal tests yielded different microstructures and different phases than those observed by continuous cooling. Comparison of aged tests with industrial flux films indicates similar faceted structures along the mold wall, suggesting that mold flux first solidifies as a glass along the mold wall, but the elevated temperature devitrifies the glassy structure forming crystals that cannot form by continuous cooling.

  16. Method of reusably sealing a silicone rubber vacuum bag to a mold for composite manufacture

    Science.gov (United States)

    Steinbach, John (Inventor)

    1989-01-01

    A silicone rubber vacuum bag for use in composite article manufacture is reusably sealed to a mold, without mechanical clamping means. The mold-mating portion of the bag is primed with a silicone rubber adhesive, which is cured thereto, and a layer of semiadhesive sealer is applied between the primed mold-mating portion of the bag and the mold.

  17. New materials to manufacture casting molds

    International Nuclear Information System (INIS)

    Luhleich, H.

    1980-01-01

    A report is given on an improved filler-binder mixing method in the manufacture of artificial graphite, the so-called coat-mix process. The individual graphite-filler grains are coated completely with uniform binder coatings (phenol formaldehyde resin) in a continuous process. Methanol is used as solvent for the resin. In a modified further development of the process, the use of organic solvents can be disregarded by dissolving the binder resin in caustic soda and injecting the slurry into water diluted acid. The manufacture of casting molds from coat-mix powders, their properties and industrial application are given. Finally, the advantages of using carbon bodies of coal-mix material for conversion to silicon carbide are indicated. (IHOE) [de

  18. An easy mold

    International Nuclear Information System (INIS)

    Kim, Nam Hun; Choe, Jong Sun

    1988-04-01

    This book deals with an easy mold, which introduces what is a mold kinds and classification of mold. It gives descriptions of easy theories such as basic knowledge on shearing work, clearance, power for punching and shear angle, basic knowledge for bending such as transform by bending, the minimal bending radius, spring back, the length of material, flexural strength for bending, fundamental knowledge for drawing work with transform of drawing and limitation of drawing.

  19. Feasibility of using Big Area Additive Manufacturing to Directly Manufacture Boat Molds

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K. [ORNL; Chesser, Phillip C. [ORNL; Lind, Randall F. [ORNL; Sallas, Matthew R. [ORNL; Love, Lonnie J. [ORNL

    2018-01-01

    The goal of this project was to explore the feasibility of using Big Area Additive Manufacturing (BAAM) to directly manufacture a boat mold without the need for coatings. All prior tooling projects with BAAM required the use to thick coatings to overcome the surface finish limitations of the BAAM process. While the BAAM process significantly lowers the cost of building the mold, the high cost element rapidly became the coatings (cost of the material, labor on coating, and finishing). As an example, the time and cost to manufacture the molds for the Wind Turbine project with TPI Composites Inc. and the molds for the submarine project with Carderock Naval Warfare Systems was a fraction of the time and cost of the coatings. For this project, a catamaran boat hull mold was designed, manufactured, and assembled with an additional 0.15” thickness of material on all mold surfaces. After printing, the mold was immediately machined and assembled. Alliance MG, LLC (AMG), the industry partner of this project, experimented with mold release agents on the carbon-fiber reinforced acrylonitrile butadiene styrene (CF ABS) to verify that the material can be directly used as a mold (rather than needing a coating). In addition, for large molds (such as the wind turbine mold with TPI Composites Inc.), the mold only provided the target surface. A steel subframe had to be manufactured to provide structural integrity. If successful, this will significantly reduce the time and cost necessary for manufacturing large resin infusion molds using the BAAM process.

  20. Mold exposure and health effects following hurricanes Katrina and Rita.

    Science.gov (United States)

    Barbeau, Deborah N; Grimsley, L Faye; White, LuAnn E; El-Dahr, Jane M; Lichtveld, Maureen

    2010-01-01

    The extensive flooding in the aftermath of Hurricanes Katrina and Rita created conditions ideal for indoor mold growth, raising concerns about the possible adverse health effects associated with indoor mold exposure. Studies evaluating the levels of indoor and outdoor molds in the months following the hurricanes found high levels of mold growth. Homes with greater flood damage, especially those with >3 feet of indoor flooding, demonstrated higher levels of mold growth compared with homes with little or no flooding. Water intrusion due to roof damage was also associated with mold growth. However, no increase in the occurrence of adverse health outcomes has been observed in published reports to date. This article considers reasons why studies of mold exposure after the hurricane do not show a greater health impact.

  1. Direct molding of pavement tiles made of ground tire rubber

    Science.gov (United States)

    Quadrini, Fabrizio; Gagliardi, Donatella; Tedde, Giovanni Matteo; Santo, Loredana; Musacchi, Ettore

    2016-10-01

    Large rubber products can be molded by using only ground tire rubber (GTR) without any additive or binder due to a new technology called "direct molding". Rubber granules and powders from tire recycling are compression molded at elevated temperatures and pressures. The feasibility of this process was clearly shown in laboratory but the step to the industrial scale was missing. Thanks to an European Project (SMART "Sustainable Molding of Articles from Recycled Tires") this step has been made and some results are reported in this study. The press used for compression molding is described. Some tests were made to measure the energy consumption so as to evaluate costs for production in comparison with conventional technologies for GTR molding (by using binders). Results show that 1 m2 tiles can be easily molded with several thicknesses in a reasonable low time. Energy consumption is higher than conventional technologies but it is lower than the cost for binders.

  2. Introducing cellulose nanocrystals in sheet molding compounds (SMC)

    Science.gov (United States)

    Amir Asadi; Mark Miller; Sanzida Sultana; Robert J. Moon; Kyriaki Kalaitzidou

    2016-01-01

    The mechanical properties of short glass fiber/epoxy composites containing cellulose nanocrystals (CNC) made using sheet molding compound (SMC) manufacturing method as well as the rheological and thermomechanical properties of the CNC-epoxy composites were investigated as a function of the CNC content. CNC up to 1.4 wt% were dispersed in the epoxy to produce the resin...

  3. Effect of Reclamation on the Skin Layer of Ductile Iron Cast in Furan Molds

    Science.gov (United States)

    Dańko, R.; Holtzer, M.; Górny, M.; Żymankowska-Kumon, S.

    2013-11-01

    The paper presents the results of investigations of the influence of the quality of molding sand with furan resin hardened by paratoluenesulfonic acid, on the formation of microstructure and surface quality of ductile iron castings. Within the studies different molding sands were used: molding sand prepared with fresh sand and molding sands prepared with reclaimed sands of a different purification degree, determined by the ignition loss value. Various concentrations of sulfur and nitrogen in the sand molds as a function of the ignition loss were shown in the paper. A series of experimental melts of ductile iron in molds made of molding sand characterized by different levels of surface-active elements (e.g., sulfur) and different gas evolution rates were performed. It was shown that there exists a significant effect of the quality of the sand on the formation of the graphite degeneration layer.

  4. Influence of nanometric silicon carbide on phenolic resin composites ...

    Indian Academy of Sciences (India)

    Phenolic resin; nanometric silicon carbide; nanocomposites; friction coefficient. 1. Introduction. Phenolic resin composites have their applications in a wide range of fields ... Curing time and temperature as well as mold materials influence the resulting homogeneity, glass transition temperature and mechanical properties.

  5. Extending the Performance of Net Shape Molded Fiber Reinforced Polymer Composite Valves for Use in Internal Combustion Engines

    National Research Council Canada - National Science Library

    Buckley, Richard T

    2007-01-01

    .... Previous work has both shown structural and thermal limitations. A net-shape resin transfer molded intake valve has been developed, using a single-piece carbon fiber preform and the high temperature polymer PETI-RFI...

  6. EFFECTIVENESS OF CELLULAR INJECTION MOLDING PROCESS

    Directory of Open Access Journals (Sweden)

    Tomasz Garbacz

    2013-06-01

    Full Text Available In a study of cellular injection, molding process uses polyvinylchloride PVC. Polymers modified with introducing blowing agents into them in the Laboratory of the Department of Technologies and Materiase of Technical University of Kosice. For technological reasons, blowing agents have a form of granules. In the experiment, the content of the blowing agent (0–2,0 % by mass fed into the processed polymer was adopted as a variable factor. In the studies presented in the article, the chemical blowing agents occurring in the granulated form with a diameter of 1.2 to 1.4 mm were used. The view of the technological line for cellular injection molding and injection mold cavity with injection moldings are shown in Figure 1. The results of the determination of selected properties of injection molded parts for various polymeric materials, obtained with different content of blowing agents, are shown in Figures 4-7. Microscopic examination of cross-sectional structure of the moldings were obtained using the author's position image analysis of porous structure. Based on analysis of photographs taken (Figures 7, 8, 9 it was found that the coating containing 1.0% of blowing agents is a clearly visible solid outer layer and uniform distribution of pores and their sizes are similar.

  7. Applying simulation to optimize plastic molded optical parts

    Science.gov (United States)

    Jaworski, Matthew; Bakharev, Alexander; Costa, Franco; Friedl, Chris

    2012-10-01

    Optical injection molded parts are used in many different industries including electronics, consumer, medical and automotive due to their cost and performance advantages compared to alternative materials such as glass. The injection molding process, however, induces elastic (residual stress) and viscoelastic (flow orientation stress) deformation into the molded article which alters the material's refractive index to be anisotropic in different directions. Being able to predict and correct optical performance issues associated with birefringence early in the design phase is a huge competitive advantage. This paper reviews how to apply simulation analysis of the entire molding process to optimize manufacturability and part performance.

  8. Transferability of glass lens molding

    Science.gov (United States)

    Katsuki, Masahide

    2006-02-01

    Sphere lenses have been used for long time. But it is well known that sphere lenses theoretically have spherical aberration, coma and so on. And, aspheric lenses attract attention recently. Plastic lenses are molded easily with injection machines, and are relatively low cost. They are suitable for mass production. On the other hand, glass lenses have several excellent features such as high refractive index, heat resistance and so on. Many aspheric glass lenses came to be used for the latest digital camera and mobile phone camera module. It is very difficult to produce aspheric glass lenses by conventional process of curve generating and polishing. For the solution of this problem, Glass Molding Machine was developed and is spreading through the market. High precision mold is necessary to mold glass lenses with Glass Molding Machine. The mold core is ground or turned by high precision NC aspheric generator. To obtain higher transferability of the mold core, the function of the molding machine and the conditions of molding are very important. But because of high molding temperature, there are factors of thermal expansion and contraction of the mold and glass material. And it is hard to avoid the factors. In this session, I introduce following items. [1] Technology of glass molding and the machine is introduced. [2] The transferability of glass molding is analyzed with some data of glass lenses molded. [3] Compensation of molding shape error is discussed with examples.

  9. The study and fabrication of DLC micropattern on roll mold

    Science.gov (United States)

    Kwon, Young Woo; Lee, Tae Dong; Park, Yeong Min; Cho, Hyun; Kim, Jin Kon; Kim, Tae Gyu

    2015-03-01

    Diamond-like carbon (DLC) coating is becoming a promising protective coating layers due to its superior properties. In this study, instead of protective coating, DLC film was applied as the only component for micropattern then etched with lithography and lift-off process selectively. Furthermore, DLC film has been fabricated on aluminum roll mold. Then UV curing resin was applied to form the pattern on the polyethylene terephthalate (PET) film. The dimension and formation of the DLC micropattern on roll mold were analyzed. Moreover, the Raman spectroscopic of nitrogen-doped DLC film was analyzed.

  10. Dynamic of taking out molding parts at injection molding

    Directory of Open Access Journals (Sweden)

    E. Ragan

    2012-10-01

    Full Text Available Most plastic parts used in automobile production are manufactured by injection molding. Their quality depends also on taking out molding and on the manipulators for it. Task of this contribution is to theoretically describe a transport of molding at taking out after injection molding in relation on its regulation. The following quantities are derived at it: the transition characteristic of the taking out system, the blocking diagram of taking out molding regulation, the amplitude and phase characteristic and the transition characteristic of action quantity at taking out molding regulation.

  11. Effects of resin content and preparing conditions on the properties of polyphenylene sulfide resin/graphite composite for bipolar plate

    Energy Technology Data Exchange (ETDEWEB)

    Xia, Li-gang; Li, Ai-ju; Yin, Qiang [Key Laboratory for Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Shandong Key Laboratory of Engineering Ceramics, Shandong University, Jinan 250061 (China); Wang, Wei-qiang [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Lin, Heng; Zhao, Yi-bo [School of Material Science and Engineering, Shandong University, Jinan 250061 (China)

    2008-03-15

    In the paper, a kind of polyphenylene sulfide (PPS) resin/graphite (G) composite for bipolar plate was prepared by using the PPS resin as adhesive and simple hot pressing. The influences of the resin content, the molding temperature and holding time on the conductivity and the bending strength of the PPS/G composite bipolar plate were investigated firstly and then the optimum content and the preparing conditions of the composite were obtained. The experimental results show that the electrical conductivity decreases and the bending strength reveals a serrated variation with increase in PPS resin content; when the holding time is certain, the conductivity decreases and the bending strength increases with the molding temperature increasing. The experimental results further show that the effect of the holding time on the properties of the composite is different at different molding temperatures. The PPS/G composite with 20% PPS resin content has electrical conductivity of 118.9 S cm{sup -1} and bending strength of 52.4 MPa when it molded at 380 C for 30 min, and has electrical conductivity of 105 S cm{sup -1}, bending strength of 55.7 MPa when it molded at 390 C for 30 min. The properties of the composites can meet the requirements of United States Department of Energy (DOE). (author)

  12. Evaluation of the rigidity of dentures made of injection-molded materials.

    Science.gov (United States)

    Wadachi, Juro; Sato, Masayuki; Igarashi, Yoshimasa

    2013-01-01

    Dentures made of 2 different types of injection-molded thermoplastic resins (polyamide resin and polyester resin) and a denture made of conventional heat-polymerized resin were used to create an experimental model of a mandibular molar region with a two-tooth gap. In the experimental model, a force of 100 N was applied onto the mesial fossa of the first molars of the dentures, and comparisons were performed by measuring the pressure applied under the denture base and the subsidence rate of the denture. The polyamide resin denture showed the highest subsidence, exerted the highest pressure on the underlying mucosa, and showed significant differences with the other types of dentures. The findings showed that polyamide resins have the lowest degree of elasticity, and that when resins with such low elasticities are used in the denture base, they should preferably be reinforced with metals.

  13. Nanopattern insert molding

    International Nuclear Information System (INIS)

    Kim, S H; Youn, J R; Jeong, J H

    2010-01-01

    A new method was investigated to produce nanopatterns on polymeric surfaces with high resolution, good productivity, and low cost. It has certain advantages when compared with such conventional techniques as nanoimprint lithography (NIL), hot embossing, and injection molding. Polyvinyl alcohol (PVA) was utilized for preparation of the stamp with nanopatterns on its surface. The nanoimprinted PVA film was inserted into the cavity and the polymer melt was injected into the mold. Nanopatterns with pillars smaller than 100 nm were produced on the polymeric surface. The water soluble PVA film was used as the inserted template to overcome the difficulties of releasing the nanopatterned film from the substrate.

  14. Meer bekend over Black Mold

    NARCIS (Netherlands)

    Duyvesteijn, R.G.E.; Kohrman, E.

    2008-01-01

    In de vollegrondsrozenteelt zorgde Black Mold in 2007 voor een groot aantal mislukte oculaties. In 2008 waren er aanzienlijk minder problemen. Uit onderzoek is meer bekend over de oorzaak en bestrijding van Black Mold.

  15. Mold Image Library

    Science.gov (United States)

    ... away from the foundation. Gutters below grade (below the soil) are protected from damage, while those above grade ... water and mold damage was found on original structure Fix: Area was regraded during construction of an addition so that water drains ... An example of window flashing Applied so ...

  16. Characterization of Injection Molded Structures

    DEFF Research Database (Denmark)

    Sun, Ling; Søgaard, Emil; Andersen, Nis Korsgaard

    and limitations. Therefore, it would be difficult to characterize complex, especially hierarchical structures by using only one method. Here we present a combined optical microscopy, scanning electron microscopy (SEM), and scanning probe microscopy study on injection molded structures. These structures are used......-properties relationship of the injection molded polymer samples. These results are very important in optimizing injection molding parameters....

  17. Precision casting into disposable ceramic mold – a high efficiency method of production of castings of irregular shape

    OpenAIRE

    Уваров, Б. И.; Лущик, П. Е.; Андриц, А. А.; Долгий, Л. П.; Заблоцкий, А. В.

    2016-01-01

    The article shows the advantages and disadvantages of precision casting into disposable ceramic molds. The high quality shaped castings produced by modernized ceramic molding process are proved the reliability and prospects of this advanced technology.

  18. PRECISION CASTING INTO DISPOSABLE CERAMIC MOLD – A HIGH EFFICIENCY METHOD OF PRODUCTION OF CASTINGS OF IRREGULAR SHAPE

    Directory of Open Access Journals (Sweden)

    B. I. Uvarov

    2016-01-01

    Full Text Available The article shows the advantages and disadvantages of precision casting into disposable ceramic molds. The high quality shaped castings produced by modernized ceramic molding process are proved the reliability and prospects of this advanced technology.

  19. Rotational molding: A review of the models and materials

    Directory of Open Access Journals (Sweden)

    K. O. Ogila

    2017-10-01

    Full Text Available This article surveys recent and not so recent literature in the field of rotational molding. The mechanisms of heat transfer, sintering and bubble removal are evaluated; as are degradation and dimensional stability. The parameters that affect the surface finish are highlighted and a number of the control systems available to the rotational molding process are mentioned. Improvements in molds and machinery, and the extent to which they reduce cycle times are also described. Finally, the range of materials available to the rotational molding process is examined and recent developments are highlighted. Of particular interest is the rotational molding of liquid polymer systems; which are shown to possess great potential for fulfilling many of rotational molding’s surface quality requirements while simultaneously reducing cycle times.

  20. High Cost/High Risk Components to Chalcogenide Molded Lens Model: Molding Preforms and Mold Technology

    Energy Technology Data Exchange (ETDEWEB)

    Bernacki, Bruce E.

    2012-10-05

    This brief report contains a critique of two key components of FiveFocal's cost model for glass compression molding of chalcogenide lenses for infrared applications. Molding preforms and mold technology have the greatest influence on the ultimate cost of the product and help determine the volumes needed to select glass molding over conventional single-point diamond turning or grinding and polishing. This brief report highlights key areas of both technologies with recommendations for further study.

  1. Two-part silicone mold. A new tool for flexible ureteroscopy surgical training

    Directory of Open Access Journals (Sweden)

    Bruno Marroig

    Full Text Available ABSTRACT Introduction and objectives: Flexible ureteroscopy is a common procedure nowadays. Most of the training programs use virtual reality simulators. The aim of this study was to standardize the building of a three-dimensional silicone mold (cavity of the collecting system, on the basis of polyester resin endocasts, which can be used in surgical training programs. Materials and Methods: A yellow polyester resin was injected into the ureter to fill the collecting system of 24 cadaveric fresh human kidneys. After setting off the resin, the kidneys were immersed in hydrochloric acid until total corrosion of the organic matter was achieved and the collecting system endocasts obtained. The endocasts were used to prepare white color two-part silicone molds, which after endocasts withdrawn, enabled a ureteroscope insertion into the collecting system molds (cavities. Also, the minor calices were painted with different colors in order to map the access to the different caliceal groups. The cost of the materials used in the molds is $30.00 and two days are needed to build them. Results: Flexible ureteroscope could be inserted into all molds and the entire collecting system could be examined. Since some anatomical features, as infundular length, acute angle, and perpendicular minor calices may difficult the access to some minor calices, especially in the lower caliceal group, surgical training in models leads to better surgical results. Conclusions: The two-part silicone mold is feasible, cheap and allows its use for flexible ureteroscopy surgical training.

  2. Advanced resin systems and 3D textile preforms for low cost composite structures

    Science.gov (United States)

    Shukla, J. G.; Bayha, T. D.

    1993-01-01

    Advanced resin systems and 3D textile preforms are being evaluated at Lockheed Aeronautical Systems Company (LASC) under NASA's Advanced Composites Technology (ACT) Program. This work is aimed towards the development of low-cost, damage-tolerant composite fuselage structures. Resin systems for resin transfer molding and powder epoxy towpreg materials are being evaluated for processability, performance and cost. Three developmental epoxy resin systems for resin transfer molding (RTM) and three resin systems for powder towpregging are being investigated. Various 3D textile preform architectures using advanced weaving and braiding processes are also being evaluated. Trials are being conducted with powdered towpreg, in 2D weaving and 3D braiding processes for their textile processability and their potential for fabrication in 'net shape' fuselage structures. The progress in advanced resin screening and textile preform development is reviewed here.

  3. Molded optics design and manufacture

    CERN Document Server

    Schaub, Michael

    2007-01-01

    While several available texts discuss molded plastic optics, none provide information on all classes of molded optics. Filling this gap, Molded Optics: Design and Manufacture presents detailed descriptions of molded plastic, glass, and infrared optics. Since an understanding of the manufacturing process is necessary to develop cost-effective, producible designs, the book extensively covers various manufacturing methods, design guidelines, trade-offs, best practices, and testing of critical parameters. It also discusses topics that often arise when designing systems with molded optics, such as

  4. 21 CFR 177.2510 - Polyvinylidene fluoride resins.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Polyvinylidene fluoride resins. 177.2510 Section... as Components of Articles Intended for Repeated Use § 177.2510 Polyvinylidene fluoride resins. Polyvinylidene fluoride resins may be safely used as articles or components of articles intended for repeated use...

  5. Application of Chemically Adsorbed Fluorocarbon Film with Highly Durability as a Mold Release Agent

    Science.gov (United States)

    Yamamoto, Hiroyuki; Ohkubo, Yuji; Ogawa, Kazufumi; Utsumi, Kunihiro

    In this study, the physical performance (adhesion resistance, heat resistance, abrasion resistance, chemical resistance) extremely thin, highly durable and chemically adsorbed fluorocarbon film with low surface energy on the metal surface (the thickness is about 1 nm order.) was evaluated, and the evaluation results (durability, demolding resistance) on the actual injection molding performance up to 100,000 shots using a test mold were reported. The demolding resistance could be drastically decreased without losing the mold shape and dimensional accuracy by using the chemically adsorbed and highly durable fluorocarbon film. From these results, this technique should be useful for molding various elastomers such as silicone and urethane resin which are difficult to release from a mold for making high precision products such as optical components and chemical chips.

  6. Two-part silicone mold. A new tool for flexible ureteroscopy surgical training

    OpenAIRE

    Marroig,Bruno; Fortes,Marco Antonio Q. R.; Pereira-Sampaio,Marco; Sampaio,Francisco J. B.; Favorito,Luciano A.

    2016-01-01

    ABSTRACT Introduction and objectives: Flexible ureteroscopy is a common procedure nowadays. Most of the training programs use virtual reality simulators. The aim of this study was to standardize the building of a three-dimensional silicone mold (cavity) of the collecting system, on the basis of polyester resin endocasts, which can be used in surgical training programs. Materials and Methods: A yellow polyester resin was injected into the ureter to fill the collecting system of 24 cadaveric ...

  7. Fabrication of corrugated artificial insect wings using laser micromachined molds

    International Nuclear Information System (INIS)

    Tanaka, Hiroto; Wood, Robert J

    2010-01-01

    This paper describes the fabrication of an artificial insect wing with a rich set of topological features by micromolding a thermosetting resin. An example 12 mm long hoverfly-like wing is fabricated with 50–125 µm vein heights and 100 µm corrugation heights. The solid veins and membrane were simultaneously formed and integrated by a single molding process. Employing a layered laser ablation technique, three-dimensional molds were created with 5 µm resolution in height. Safe demolding of the wing was achieved with a water-soluble sacrificial layer on the mold. Measured surface profiles of the wing matched those of the molds, demonstrating the high replication accuracy of this molding process. Using this process, the morphological features of insect wings can be replicated at-scale with high precision, enabling parametric experiments of the functional morphology of insect wings. This fabrication capability also makes it possible to create a variety of wing types for micro air vehicles on scales similar to insects.

  8. Resin Elongation Phenomenon of Polystyrene Nanopillars in Nanoimprint Lithography

    Science.gov (United States)

    Kuwabara, Kosuke; Miyauchi, Akihiro; Sugimura, Hiroyuki

    2010-10-01

    We investigated the elongation of polystyrene nanopillars formed by thermal nanoimprint lithography. Silicone and perfluoropolyether were used as mold release agents to obtain molds with different adhesion forces against polystyrene to be imprinted. The adhesion force between the resin and release layers was evaluated as a force curve by atomic force microscope with a polystyrene colloid probe. Elongation depended on the aspect ratio of the corresponding microholes on the mold and the adhesion force against the release layer. The conditions under which the elongation occurred exhibited a clear threshold on the stress loaded on the foot area of the nanopillars.

  9. Progress in Titanium Metal Powder Injection Molding.

    Science.gov (United States)

    German, Randall M

    2013-08-20

    Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM) that must be simultaneously satisfied-density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors.

  10. Progress in Titanium Metal Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Randall M. German

    2013-08-01

    Full Text Available Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM that must be simultaneously satisfied—density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors.

  11. Resin flow/fiber deformation model for composites

    International Nuclear Information System (INIS)

    Gutowski, T.G.

    1985-01-01

    This paper presents a resin flow/fiber deformation model that can be used to predict the behavior of composites during the molding cycle. The model can take into account time varying pressure and viscosity and output the time history of the fiber volume fraction. With this known, the composite thickness, resin pressure, and fiber pressure can all be determined as a function of time. The results of this model are in good agreement with experimentally measured values. 10 references, 9 figures

  12. Plastic casting resin poisoning

    Science.gov (United States)

    Epoxy poisoning; Resin poisoning ... Epoxy and resin can be poisonous if they are swallowed or their fumes are breathed in. ... Plastic casting resins are found in various plastic casting resin products.

  13. Resin composites

    DEFF Research Database (Denmark)

    Benetti, Ana Raquel; Peutzfeldt, Anne; Lussi, Adrian

    2014-01-01

    OBJECTIVE: To investigate how the modulus of elasticity of resin composites influences marginal quality in restorations submitted to thermocyclic and mechanical loading. METHODS: Charisma, Filtek Supreme XTE and Grandio were selected as they were found to possess different moduli of elasticity...... of resin composite (p=0.81) on the quality of dentine margins was observed, before or after loading. Deterioration of all margins was evident after loading (p....008). CONCLUSIONS: The resin composite with the highest modulus of elasticity resulted in the highest number of gap-free enamel margins but with an increased incidence of paramarginal enamel fractures. CLINICAL SIGNIFICANCE: The results from this study suggest that the marginal quality of restorations can...

  14. Comparison of Tensile Strength of Composite Material Elements with Drilled and Molded-in Holes

    Science.gov (United States)

    Langella, A.; Durante, M.

    2008-11-01

    Holes are generally obtained through drilling operations; this causes a property decrease for polymer composites reinforced by fibers, brought about by damage due to fiber continuity interruption, and to delamination between the laminate layers. In this study, specimens with circular holes, both drilled and molded-in, obtained in different ways, are tested in order to investigate on whether it is possible to avoid the decrease in mechanical properties of components with holes. In particular, a number of laminates were manufactured by RIFT (Resin Infusion under Flexible Tool), a closed mold process capable of obtaining large and complex forms, impregnating, under vacuum, a dry preform placed on the rigid mold. At specific points of these laminates, molded-in holes are generated during the resin infusion phase, operating in two different ways: displacing or cutting the fibers in the dry preform. Tensile tests were carried out in order to compare the mechanical properties of elements in composite materials which have molded-in holes generated during the impregnation process, with the properties of those with holes produced after the resin cure by drill operations.

  15. 21 CFR 177.2355 - Mineral reinforced nylon resins.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Mineral reinforced nylon resins. 177.2355 Section... as Components of Articles Intended for Repeated Use § 177.2355 Mineral reinforced nylon resins. Mineral reinforced nylon resins identified in paragraph (a) of this section may be safely used as articles...

  16. Molding device and method for nuclear fuel molding product

    International Nuclear Information System (INIS)

    Nomata, Terumitsu; Masubuchi, Yukio; Kawasaki, Etsuko; Shimizu, Sayoko.

    1993-01-01

    A large diameter through hole and a small diameter through hole are formed in a stepped shape passing through the central portion of a die. The die is attached to a press molding device. A lower small diameter punch is inserted into the smaller diameter through hole of the die, and nuclear fuel powders are filled in the small diameter through hole. Then, nuclear fuel powders are pressurized and compressed by an upper small diameter punch and the lower small diameter punch to mold a center molding product having a small diameter. Then, the lower small diameter punch is caused to slide upwardly to raise the center molding product in the large diameter through hole. Nuclear fuel powders are filled in the gap of the large diameter through hole in this state and pressed by a punch to mold them. With such procedures, a nuclear fuel molding product having a predetermined shape having the center molding product as a center can be obtained. The density distribution of the obtained nuclear fuel molding product is uniform. Accordingly, the nuclear fuel pellet after sintering is prevented from saddle-shaped deformation. (I.N.)

  17. Injection Compression Molding of Replica Molds for Nanoimprint Lithography

    Directory of Open Access Journals (Sweden)

    Keisuke Nagato

    2014-03-01

    Full Text Available As a breakthrough in the cost and durability of molds for nanoimprint lithography (NIL, replica molds are fabricated by injection compression molding (ICM. ICM is commonly used for optical disks such as DVDs or Blu-ray disks and is also a practical fabrication method for nanostructures. In this paper, I successfully demonstrated the fabrication of cycloolefin polymer replica molds with structures smaller than 60 nm by ICM. Furthermore, ultraviolet (UV-NIL using these replica molds was demonstrated. UV-cured resist was replicated over an area of 60 mm diameter. The degree of replication by UV-NIL in the first usage of each replica mold had good repeatability. Because ICM is a high-throughput, low-cost process, the replica mold can be disposed of after a certain time for UV-NIL. This method leads to a high-integrity UV-NIL process of patterned media because multiple large-area replica molds can be fabricated simultaneously.

  18. Enhanced Injection Molding Simulation of Advanced Injection Molds

    Directory of Open Access Journals (Sweden)

    Béla Zink

    2017-02-01

    Full Text Available The most time-consuming phase of the injection molding cycle is cooling. Cooling efficiency can be enhanced with the application of conformal cooling systems or high thermal conductivity copper molds. The conformal cooling channels are placed along the geometry of the injection-molded product, and thus they can extract more heat and heat removal is more uniform than in the case of conventional cooling systems. In the case of copper mold inserts, cooling channels are made by drilling and heat removal is facilitated by the high thermal conductivity coefficient of copper, which is several times that of steel. Designing optimal cooling systems is a complex process; a proper design requires injection molding simulations, but the accuracy of calculations depends on how precise the input parameters and boundary conditions are. In this study, three cooling circuit designs and three mold materials (Ampcoloy 940, 1.2311 (P20 steel, and MS1 steel were used and compared using numerical methods. The effect of different mold designs and materials on cooling efficiency were examined using calculated and measured results. The simulation model was adjusted to the measurement results by considering the joint gap between the mold inserts.

  19. Mold Materials For Permanent Molding of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    John F Wallace; David Schwam; Wen Hong dxs11@po.cwru.edu

    2001-09-14

    A test that involves immersion of the potential mod materials for permanent molds has been developed that provides a thermal cycle that is similar to the experienced during casting of aluminum in permanent molds. This test has been employed to determine the relative thermal fatigue resistance of several different types of mold materials. Four commercial mold coatings have been evaluated for their insulating ability, wear resistance and roughness. The results indicate that composition and structure of the mold materials have considerable effect on their thermal fatigue cracking behavior. Irons with a gray iron structure are the most prone to thermal fatigue cracking followed by compacted graphite irons with the least thermal fatigue cracking of the cast irons experienced by ductile iron. The composition of these various irons affects their behavior.

  20. Flexural Strength of Acrylic Resin Denture Bases Processed by Two Different Methods

    Directory of Open Access Journals (Sweden)

    Jafar Gharechahi

    2014-09-01

    Full Text Available Background and aims. The aim of this study was to compare flexural strength of specimens processed by conventional and injection-molding techniques. Materials and methods. Conventional pressure-packed PMMA was used for conventional pressure-packed and injection-molded PMMA was used for injection-molding techniques. After processing, 15 specimens were stored in distilled water at room temperature until measured. Three-point flexural strength test was carried out. Statistical analysis was carried out by SPSS using t-test. Statistical significance was defined at P<0.05. Results. Flexural strength of injection-polymerized acrylic resin specimens was higher than that of theconventional method (P=0.006. This difference was statistically significant (P=0.006. Conclusion. Within the limitations of this study, flexural strength of acrylic resin specimens was influenced by the mold-ing technique.

  1. Mold and Indoor Air Quality in Schools

    Science.gov (United States)

    ... Us Share Mold and Indoor Air Quality in Schools Mold and Moisture in Schools Webinar Mold and Moisture: Double Trouble for Schools ... An excerpt follows: Common Moisture Sources Found in Schools Moisture problems in school buildings can be caused ...

  2. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins. [Patent application

    Science.gov (United States)

    Rinde, J.A.; Newey, H.A.

    Primary diamines are prepared for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and preimpregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses a room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  3. Microcellular nanocomposite injection molding process

    Science.gov (United States)

    Mingjun Yuan; Lih-Sheng Turng; Rick Spindler; Daniel Caulfield; Chris Hunt

    2003-01-01

    This study aims to explore the processing benefits and property improvements of combining nanocomposites with microcellular injection molding. The molded parts produced based on the Design of Experiments (DOE) matrices were subjected to tensile testing, impact testing, and Scanning Electron Microscope (SEM), Transmission Electron Microscope (TEM), Dynamic Mechanical...

  4. Damage Tolerance of Resin Transfer Molded Composite Sandwich Constructions

    National Research Council Canada - National Science Library

    Vaidya, U

    1999-01-01

    .... The sandwich composite concepts considered in this study possessed the feasibility to improve the transverse stiffness, provide enhanced damage resistance/tolerance to impact and functionality...

  5. Performance of molded plastic scintillators

    International Nuclear Information System (INIS)

    Gen, N.S.; Leman, V.E.; Solomonov, V.M.

    1989-01-01

    The performance of molded plastic scintillators is studied. The plastic scintillators studied were formed by transfer molding and intrusion from a scintillation composition consisting of polystyrene and a standard system of luminescent additives: 2 mass % of paraterphenyl + 0.06 mass % 1,4-di-/2-[5-phenyloxazoyly]/benzene and a plasticizer. The combined effect of mechanical load and temperature was studied. The effect of radiation on molded plastic scintillators was studied using gamma radiation from a 60 Co source. The studies show that the main operating characteristics of molded plastic scintillators are on a par with those of polymerized plastic scintillators. At the same time, molded plastic scintillators are superior in thermal stability at temperatures below the glass transition temperature and with respect to their working temperature range

  6. A comparative study to determine strength of autopolymerizing acrylic resin and autopolymerizing composite resin influenced by temperature during polymerization: An In Vitro study

    Directory of Open Access Journals (Sweden)

    Anuj Chhabra

    2017-01-01

    Full Text Available Aim: Temporary coverage of a prepared tooth is an important step during various stages of the fixed dental prosthesis. Provisional restorations should satisfy proper mechanical requirements to resist functional and nonfunctional loads. A few studies are carried out regarding the comparison of the effect of curing environment, air and water, on mechanical properties of autopolymerizing acrylic and composite resin. Hence, the aim of this study was to compare the transverse strength of autopolymerizing acrylic resin and autopolymerizing composite resin as influenced by the temperature of air and water during polymerization. Materials and Methods: Samples of autopolymerizing acrylic resin and composite resin were prepared by mixing as per manufacturer's instructions and were placed in a preformed stainless steel mold. The mold containing the material was placed under different controlled conditions of water temperature and air at room temperature. Polymerized samples were then tested for transverse strength using an Instron universal testing machine. Results: Alteration of curing condition during polymerization revealed a significant effect on the transverse strength. The transverse strength of acrylic resin specimens cured at 60°C and composite resin specimens cured at 80°C was highest. Polymerizing the resin in cold water at 10°C reduced the mechanical strength. Conclusions: Polymerization of the resin in hot water greatly increased its mechanical properties. The method of placing resin restoration in hot water during polymerization may be useful for improving the mechanical requirements and obtaining long-lasting performance.

  7. Effect of gas release in hot molding on flexural strength of composite friction brake

    Science.gov (United States)

    Rusdja, Andy Permana; Surojo, Eko; Muhayat, Nurul; Raharjo, Wijang Wisnu

    2018-02-01

    Composite friction brake is a vital part of braking system which serves to reduce the speed of vehicle. To fulfill the requirement of brake performance, composite friction brake must have friction and mechanical characteristic as required. The characteristics of composite friction brake are affected by brake material formulation and manufacturing parameter. In the beginning of hot molding, intermittent hot pressing was carried out to release the gases that consist of ammonia gas and water vapor. In composite friction brake, phenolic resin containing hexamethylenetetramine (HMTA) is often used as a binder. During hot molding, the reaction of phenolic resin and HMTA forms ammonia gas. Hot molding also generates water vapor because raw materials absorb moisture from environment when they are placed in storage. The gas release in hot molding is supposed affecting mechanical properties because it avoid entrapped gas in composite, so that this research investigated effect of gas release on flexural strength. Manufacturing of composite specimen was carried out as follow: mixing of raw materials, cold molding, and hot molding. In this research, duration of intermittent hot pressing and number of gas release were varied. The flexural strength of specimen was measured using three point bending test. The results showed that flexural strength specimens that were manufactured without gas release, using 4 times gas release with intermittent hot pressing for 5 and 10 seconds were not remarkably different. Conversely, hot molding using 4 times gas release with intermittent hot pressing for 15 seconds decreased flexural strength of composite. Hot molding using 2, 4, and 8 times gas release with intermittent hot pressing for 10 seconds also had no effect on increasing flexural strength. Increasing of flexural strength of composite was obtained only by using 6 times gas release with intermittent hot pressing for 10 seconds.

  8. Effect of fast mold surface temperature evolution on iPP part morphology gradients

    Science.gov (United States)

    Liparoti, Sara; Sorrentino, Andrea; Guzman, Gustavo; Cakmak, Mukerrem; Titomanlio, Giuseppe

    2016-03-01

    The control of mold surface temperature is an important factor that affects the sample surface morphology as well as the structural gradients (orientation crystal size, and type) as well as cooling stresses. The frozen layer thickness formed during the filling stage also has a very significant effect on the flow resistance and thus on the resulting pressure drop and flow length in thin wall parts. The possibility to have a hot mold during filling and a quick cooling soon afterward is a significant process enhancement particularly for specialized applications such as micro injection molding and for the reproduction of micro structured surfaces. Up to now, several methods (electromagnetic, infrared, hot vapor fleshing etc,) were tried to achieve fast temperature evolution of the mold. Unfortunately, all these methods require a complex balance between thermal and mechanical problems, equipment cost, energy consumption, safety, molding cycle time and part quality achievable. In this work, a thin electrical resistance was designed and used to generate a fast and confined temperature variation on mold surface (by joule effect). Since the whole temperature evolution can take place in a few seconds, one can couple the advantages of a high surface temperature during filling with the advantages of a low mold temperature, fast cooling and low heating dissipation. Some experiments were performed with a commercial iPP resin. The effects of the surface temperature and of the heating time (under constant electric power) on surface finishing and on the final morphology (thickness and structure of the different layers) are explored and discussed.

  9. Low pressure process for continuous fiber reinforced polyamic acid resin matrix composite laminates

    Science.gov (United States)

    Druyun, Darleen A. (Inventor); Hou, Tan-Hung (Inventor); Kidder, Paul W. (Inventor); Reddy, Rakasi M. (Inventor); Baucom, Robert M. (Inventor)

    1994-01-01

    A low pressure processor was developed for preparing a well-consolidated polyimide composite laminate. Prepreg plies were formed from unidirectional fibers and a polyamic acid resin solution. Molding stops were placed at the sides of a matched metal die mold. The prepreg plies were cut shorter than the length of the mold in the in-plane lateral direction and were stacked between the molding stops to a height which was higher than the molding stops. The plies were then compressed to the height of the stops and heated to allow the volatiles to escape and to start the imidization reaction. After removing the stops from the mold, the heat was increased and 0 - 500 psi was applied to complete the imidization reaction. The heat and pressure were further increased to form a consolidated polyimide composite laminate.

  10. Functional nanostructures on injection molded plastic

    DEFF Research Database (Denmark)

    Johansson, Alicia Charlotte; Søgaard, Emil; Andersen, Nis Korsgaard

    Nanotechnology can be used to make inexpensive plastic parts with functional surfaces. The plastic parts can be molded using a standard injection molding process. The nanostructures are directly transferred from the surface of the molding tool to the surface of the molded plastic part during...

  11. Injection Molding of High Aspect Ratio Nanostructures

    DEFF Research Database (Denmark)

    Matschuk, Maria; Larsen, Niels Bent

    We present a process for injection molding of 40 nm wide and >100 nm high pillars (pitch: 200 nm). We explored the effects of mold coatings and injection molding conditions on the replication quality of nanostructures in cyclic olefin copolymer. We found that optimization of molding parameters...

  12. PREPARATION, CHARACTERIZATION AND THERMAL BEHAVIOR OF ALKYL SUBSTITUTED PHENOLIC EPOXY RESIN

    OpenAIRE

    Jyoti Chaudhary*, Supriya Dadhich, Giriraj Tailor

    2017-01-01

    The present article deals with the synthesis of phenolic epoxy resin by the reaction of phenolic resin and epichlorohydrin. The synthesis of phenolic resin was carried out by using p-ethylphenol, formaldehyde and naphthol. The structures of phenolic and epoxy resins were confirmed by spectroscopic analysis. The synthesized epoxy resin showed solubility in polar solvents like DMF, dioxane, acetone, DMSO, THF, ethyl acetate, and chloroform. Thermal characterization of epoxy resin was monitored ...

  13. Microcellular Injection Molding Using Helium

    International Nuclear Information System (INIS)

    Jeon, Byung Joo; Kim, Hak Bin; Cha, Sung Woon

    2007-01-01

    In comparison with conventional foaming process microcellular injection molding process has advantages such as small bubble size, the removal of sink mark, scale reliability, and weight lightening. So microcellular injection molded parts are applied to electrical product and automobile part. Conventional microcellular foaming process used carbon dioxide and nitrogen as a foaming agent. And it has been never researched and applied about microcellular injection molding process using helium. In this paper, we did a microcellular injection molding process using helium based on previous research result and made samples. From this we can certificate the possibility of microcellular continuous process using helium. Helium is lighter and faster in diffusion than carbon dioxide or nitrogen so through this technique, it can be solved the problem such as spray or labeling

  14. Mold Cleanup in Your Home

    Science.gov (United States)

    If you found mold in your household, you will want to clean it up. Some considerations on how you will clean it up depend on the size of the area, the contaminated materials, and any additional health concerns.

  15. Review: Resin Composite Filling

    OpenAIRE

    Desmond Ng; Jimmy C. M. Hsiao; Keith C. T. Tong; Harry Kim; Yanjie Mai; Keith H. S. Chan

    2010-01-01

    The leading cause of oral pain and tooth loss is from caries and their treatment include restoration using amalgam, resin, porcelain and gold, endodontic therapy and extraction. Resin composite restorations have grown popular over the last half a century because it can take shades more similar to enamel. Here, we discuss the history and use of resin, comparison between amalgam and resin, clinical procedures involved and finishing and polishing techniques for resin restoration. Although resin ...

  16. Molded polymer solar water heater

    Science.gov (United States)

    Bourne, Richard C.; Lee, Brian E.

    2004-11-09

    A solar water heater has a rotationally-molded water box and a glazing subassembly disposed over the water box that enhances solar gain and provides an insulating air space between the outside environment and the water box. When used with a pressurized water system, an internal heat exchanger is integrally molded within the water box. Mounting and connection hardware is included to provide a rapid and secure method of installation.

  17. Resin Characterization

    Science.gov (United States)

    2015-06-01

    to see plastic deformation of the surface. 8.1.4.3 Density: Density using the Archimedes principle (ASTM D 792). 8.1.4.4 Density as a Function of...the cure and postcure, quickly cool the sample to 0 °C or lower the temperature to quench the reaction, and then ramp the temperature at 5 °C/min to...prepared by pouring 10 g of resin into a 30-mL screw-cap scintillation vial and adding appropriate amounts of initiator, catalyst, and inhibitor

  18. Flow monitoring of microwave pre-heated resin in LCM processes

    Science.gov (United States)

    Rubino, F.; Paradiso, V.; Carlone, P.

    2017-10-01

    Liquid composite molding is manufacturing techniques that involve the injection or infusion of catalyzed liquid resin into a mold to impregnate a dry fiber preform. The challenges of LCM processes are related to the obtaining of a complete wetting of the reinforcement as well as a reduction of the void to obtain a final product with high mechanical properties. The heating of the resin prior the injection into the mold cavity has proven to be useful to improve the LCM processes. The increasing of temperature results in a reduction of resin viscosity and allows the resin to flow more easily through the reinforcement; the cure stage is also improved resulting in a reduction of global process time required. Besides the conventional solutions to heat up the resin based on the thermal conduction, in-line microwave heating is a suitable method to heat dielectric materials providing an even temperature distribution through the resin, thereby avoiding a thermal gradient between the surface and the core of liquid resin, which could result in a premature and uncontrolled cure. In the present work, an in-line microwave system, manually controlled, have been coupled with a VARTM apparatus to heat the resin before the infusion. In addition, parallel-plate dielectric sensors and pressure sensors, embedded into the mold, were employed to track the flow front through the fiber reinforcement in two distinct cases: unheated resin and pre-heated resin. The aim of work was to assess the effectiveness of microwave pre-heating to improve the macro and micro-impregnation of dry preform. The obtained results showed capability of in-line microwave heating to shorten the impregnation of dry fabric and provide a homogeneous wetting of fibers.

  19. Rapid fabrication method of a microneedle mold with controllable needle height and width.

    Science.gov (United States)

    Lin, Yen-Heng; Lee, I-Chi; Hsu, Wei-Chieh; Hsu, Ching-Hong; Chang, Kai-Ping; Gao, Shao-Syuan

    2016-10-01

    The main issue of transdermal drug delivery is that macromolecular drugs cannot diffuse through the stratum corneum of skin. Many studies have pursued micro-sized needles encapsulated with drugs to overcome this problem, as these needles can pierce the stratum corneum and allow drugs to enter the circulatory system of the human body. However, most microneedle fabrication processes are time-consuming and require expensive equipment. In this study, we demonstrate a rapid method for fabricating a microneedle mold using drawing lithography and a UV-cured resin. The mold was filled with a water-soluble material, polyvinylpyrrolidone (PVP), which was then demolded to produce a water-soluble microneedle array. The results of an in vitro skin insertion test using PVP microneedles and pig ear skin demonstrated the feasibility of the microneedle mold. In addition, by controlling the viscosity of the UV-cured resin through various heat treatments, microneedles with different heights and aspect ratios were produced. Compared with other methods, this technology significantly simplifies and accelerates the mold fabrication process. In addition, the required equipment is relatively simple and inexpensive. Through this technology, we can rapidly fabricate microneedle molds with controllable dimensions for various applications.

  20. Karakteristik Komposit Resin Berkemampuan Mengalir

    Directory of Open Access Journals (Sweden)

    Bambang Irawan

    2015-10-01

    Full Text Available The use of resin composites as posterior restoratives has markedly increased over the past decade. The patients demand for better esthetics, concerns related to possible mercury toxicity from amalgam and improvements in resin composite materials have significantly contributed the popularity of these materials. Early problems related to composites included excessive wear, less of anatomic form, post operative sensitivity, secondary caries and marginal leakage. Marginal adaptation still remains an unavoidable problem for composite restoration, especially at the gingival wall of cervical or Class II restoration. In an attempt to improve marginal sealing, many techniques and lining materials have been designed. To reduce stress generated by polymerization shrinkage, applying and curing of resin composites in layers is often recommended. Using a thick adhesive layer or low-viscosity resin may, due to its elastic properties, serve as a flexible intermediate layer and compensate for the polymerization stress created in resin composite. Flowable composites were created by retaining the same small particle size of traditional hybrid composite but reducing the filler content and allowing the increased resin to reduce the viscosity of the mixture. Flowable composites were introduced in 1996 as liners, fissure sealants and also in tunnel preparations. They have been suggested for Class I, II, III and V cavity restorations, preventive resin restorations and composite, porcelain and amalgam repairing. Their usage as a liner under high filled resins in posterior restorations has been shown to improve the adaptation of composites and effectively achieve clinically acceptable results. This article attempts to give a broad characteristics of different types of flowable composites. 

  1. Measuring mechanical stresses on inserts during injection molding

    Directory of Open Access Journals (Sweden)

    Martina Heinle

    2015-05-01

    Full Text Available Assembly molding presents an interesting approach to innovative product solutions. Here, individual components can be simultaneously positioned, affixed, and provided with a casing. However, while overmolding elements in the mold cavity with hot polymer melt, high mechanical loads occur on, in some cases, very sensitive components such as electronic devices. For the design of such systems, it is important to know these stresses, the influences on their quantities, and mathematical options for their prediction. In this article, a new measurement method for determining the forces acting on a small element in the cavity during the injection molding process in three dimensions is presented. Therefore, a new installation method for a force sensor was developed. The results in this article concentrate on force changes during one molding cycle. Our research shows that there are different mechanical load spectra in the different phases of the molding process. For example, the force component in flow direction on an element in the cavity is positive in the direction of the flow during filling. However, after the filling step, the force becomes negative due to the contraction of the injected material and results in a continuously increasing permanent force.

  2. Hydrogen silsesquioxane mold coatings for improved replication of nanopatterns by injection molding

    DEFF Research Database (Denmark)

    Hobæk, Thor Christian; Matschuk, Maria; Kafka, Jan

    2015-01-01

    We demonstrate the replication of nanosized pillars in polymer (cyclic olefin copolymer) by injection molding using nanostructured thermally cured hydrogen silsesquioxane (HSQ) ceramic coatings on stainless steel mold inserts with mold nanostructures produced by a simple embossing process...

  3. Method for curing alkyd resin compositions by applying ionizing radiation

    International Nuclear Information System (INIS)

    Watanabe, T.; Murata, K.; Maruyama, T.

    1975-01-01

    An alkyd resin composition is prepared by dissolving a polymerizable alkyd resin having from 10 to 50 percent of oil length into a vinyl monomer. The polymerizable alkyd resin is obtained by a half-esterification reaction of an acid anhydride having a polymerizable unsaturated group and an alkyd resin modified with conjugated unsaturated oil having at least one reactive hydroxyl group per one molecule. The alkyd resin composition thus obtained is coated on an article, and ionizing radiation is applied on the article to cure the coated film thereon. (U.S.)

  4. Immobilization of spent resin with epoxy resin

    International Nuclear Information System (INIS)

    Gultom, O.; Suryanto; Sayogo; Ramdan

    1997-01-01

    immobilization of spent resin using epoxy resin has been conducted. The spent resin was mixtured with epoxy resin in variation of concentration, i.e., 30, 40, 50, 60, 70 weight percent of spent resin. The mixture were pour into the plastic tube, with a diameter of 40 mm and height of 40 mm. The density, compressive strength and leaching rate were respectively measured by quanta chrome, paul weber apparatus and gamma spectrometer. The results showed that the increasing of waste concentration would be decreased the compressive strength, and increased density by immobilized waste. The leaching rate of 137 Cs from waste product was not detected in experiment (author)

  5. Functional nanostructures on injection molded plastic

    DEFF Research Database (Denmark)

    Johansson, Alicia Charlotte; Søgaard, Emil; Andersen, Nis Korsgaard

    Nanotechnology can be used to make inexpensive plastic parts with functional surfaces. The plastic parts can be molded using a standard injection molding process. The nanostructures are directly transferred from the surface of the molding tool to the surface of the molded plastic part during...... the molding process. The main advantage with this method is that surface treatments and chemical additives are avoided, which minimizes health risks and simplifies recycling. Another advantage is that the unique technology enables nanostructuring of free form molded parts. The functional surfaces can have...

  6. A comparison of the fitting accuracy of thermoplastic denture base resins used in non-metal clasp dentures to a conventional heat-cured acrylic resin.

    Science.gov (United States)

    Wada, Junichiro; Fueki, Kenji; Yatabe, Masaru; Takahashi, Hidekazu; Wakabayashi, Noriyuki

    2015-01-01

    To incorporate a metal framework into removable partial dentures, the dimensional accuracy of thermoplastic resins requires precision equivalent to conventional acrylic resins. This study aimed to evaluate the fitting accuracy of thermoplastic resins compared to heat-cured acrylic resin. Four thermoplastic resins (polyethylene terephthalate [EstheShot, ES; EstheShot Bright, ES-B], polyamide [Lucitone FRS, LF], polycarbonate [Reigning Resin N, RN] and a heat-curing acrylic resin [Acron, AC]) were used. The specimens were created on master casts constructed of high-strength stone that simulated a maxillary edentulous ridge. Additionally, high-expansion stone was used as the master cast for RN specimens. The ES-B, LF and RN specimens were prepared with and without annealing after injection molding. The gaps between the molded resin and the cast were measured. ES had the smallest gap and was significantly smaller than AC (p 0.05), while the gap size of RN (high-strength stone) with and without annealing was significantly greater than AC (p dentures and that annealing effectively improved the fitting accuracy of ES-B, LF and RN.

  7. Injection Molding and its application to drug delivery.

    Science.gov (United States)

    Zema, Lucia; Loreti, Giulia; Melocchi, Alice; Maroni, Alessandra; Gazzaniga, Andrea

    2012-05-10

    Injection Molding (IM) consists in the injection, under high pressure conditions, of heat-induced softened materials into a mold cavity where they are shaped. The advantages the technique may offer in the development of drug products concern both production costs (no need for water or other solvents, continuous manufacturing, scalability, patentability) and technological/biopharmaceutical characteristics of the molded items (versatility of the design and composition, possibility of obtaining solid molecular dispersions/solutions of the active ingredient). In this article, process steps and formulation aspects relevant to IM are discussed, with emphasis on the issues and advantages connected with the transfer of this technique from the plastics industry to the production of conventional and controlled-release dosage forms. Moreover, its pharmaceutical applications thus far proposed in the primary literature, intended as either alternative manufacturing strategies for existing products or innovative systems with improved design and performance characteristics, are critically reviewed. Copyright © 2012 Elsevier B.V. All rights reserved.

  8. Research Article

    African Journals Online (AJOL)

    2017-05-01

    May 1, 2017 ... photopolymerization of composite resins, the transformation of the initially viscous material, into a polymer network strongly crosslinked is usually accompanied by one increase of the viscosity and characteristic phenomena appear [12,13]: autoacceleration at the beginning of po!ymerization [14,15], limited ...

  9. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    development. The building and roadworks industry was identified in 3.7% of the cases. The causative agents reported from this industrial sector were mainly brick dust, followed by epoxy resin, silica, cement, chrome and sulphuric acid. The proportion of SORDSA's OA cases attributed to allergic mechanisms was 65.5%.

  10. Comparison of stabilities in translucency, fluorescence and opalescence of direct and indirect composite resins.

    Science.gov (United States)

    Yu, Bin; Lee, Young-Keun

    2013-01-01

    To evaluate translucency, fluorescence and opalescence stabilities of direct and indirect composite resins after aging. One direct (16 shades) and two indirect composite resins (16 and 26 shades) were investigated. Resins were filled in a mold (1 mm thick) and light cured; post-curings were performed for indirect resins. Color was measured before and after 5,000 cycles of thermocycling on a reflection spectrophotometer in reflectance and transmittance modes to calculate parameters for translucency (TP), fluorescence (FL) and opalescence (OP). Differences in the changes of TP, FL and OP after aging by the type of resin were determined by t test, and those were also determined by one-way ANOVA with the factor of the brand or the shade group (P resins; and were -2.0 to 1.8, -0.9 to 0.4 and -2.9 to 3.7, respectively, for indirect resins. Changes in TP were not significantly different by the type of resin, but those in FL and OP were different (P = 0.05). Changes in optical parameters were influenced by the brand or the shade group of the resins (P resins varied depending on type, brand or shade group. Aging significantly affected fluorescence and opalescence, but not translucency, of indirect resins compared to those of direct resins.

  11. Neutron absorbing article

    International Nuclear Information System (INIS)

    Naum, R.G.; Owens, D.P.; Dooker, G.I.

    1981-01-01

    A neutron-absorbing article suitable for use in spent fuel racks is described. It comprises boron carbide particles, diluent particles, and a phenolic polymer cured to a continuous matrix. The diluent may be silicon carbide, graphite, amorphous carbon, alumina, or silica. The combined boron carbide-diluent phase contains no more than 2 percent B 2 O 3 , and the neutron-absorbing article contains from 20 to 40 percent phenol resin. The ratio of boron carbide to diluent particles is in the range 1:9 to 9:1

  12. Injection-Molded Soft Magnets Prepared from Fe-Based Metallic Glass: Mechanical and Magnetic Properties

    Science.gov (United States)

    Zhong, Tian; Huang, Ran; Huang, Jia; Ouyang, Wei

    2015-10-01

    The injection-molded metallic glass soft magnet is prepared from the powder of melt-spun ribbon of Fe36Co36B20Si4Nb4 glassy alloy and Nylon 6,6 of wt.% from 5 to 20 via the polymer injection molding technology. The product is characterized by the SEM, mechanical, and magnetic test. The results indicate that this type of materials has comparable mechanical properties and morphological feature with the conventional injection-molded NdFeB magnet and exhibits excellent soft magnetic behaviors. The magnetic properties of the injected magnets are compared with the raw metallic glass, solvent-casted resin bonding magnets, and thermal-treated magnets to confirm that the processing temperature of Nylon injection does not affect the magnetism. The injection technology is a practical processing method to be applied on the metallic glass for potential usage.

  13. Molded Concrete Center Mine Wall

    Science.gov (United States)

    Lewis, E. V.

    1987-01-01

    Proposed semiautomatic system forms concrete-foam wall along middle of coal-mine passage. Wall helps support roof and divides passage into two conduits needed for ventilation of coal face. Mobile mold and concrete-foam generator form sections of wall in place.

  14. Eerste bevindingen onderzoek Black Mold

    NARCIS (Netherlands)

    Werd, de H.A.E.

    2008-01-01

    In de zomer van 2007 veroorzaakte de ziekte Black Mold grote schade in de rozenteelt. Omdat er weinig bekend is over preventie en bestrijding hebben PPO Bomen en Cultus Agro Advies een onderzoeksproject gestart, waarvan de eerste resultaten inmiddels bekend zijn.

  15. Is Mold the New Asbestos?

    Science.gov (United States)

    Colgan, Craig

    2003-01-01

    Mold and indoor air quality (IAQ) are matters of major concern to architects and their educational clients. The Environmental Protection Agency's Indoor Air Quality Tools for Schools program offers help to districts seeking to tackle IAQ issues. Strengthening community relations is one way to be ready in case of a bad environmental or IAQ report.…

  16. Environmental Sustainability and Mold Hygiene in Buildings

    Directory of Open Access Journals (Sweden)

    Haoxiang Wu

    2018-04-01

    Full Text Available Environmental sustainability is one of the key issues in building management. In Hong Kong, one of the initiatives is to reduce the operation hours of air-conditioning in buildings to cut down energy consumption. In this study, we reported a mold contamination case in a newly refurbished laboratory, in which the air-conditioner was switched from 24- to 18-h mode after refurbishment. In order to prevent mold recurrence, the air-conditioner was switched back to 24-h mode in the laboratory. During the mold investigation, visible mold patches in the laboratory were searched and then cultured, counted and identified. Building and environmental conditions were recorded, and used to deduce different causes of mold contamination. Eight contaminated sites including a wall, a bench, some metal and plastic surfaces and seven types of molds including two Cladosporium spp., two Aspergillus spp., one Rhizopus sp., one Trichoderma sp., and one Tritirachium sp. were identified. Cladosporium spp. were the most abundant and frequently found molds in the laboratory. The contaminated areas could have one to five different species on them. Based on the mold and environmental conditions, several scenarios causing the mold contamination were deduced, and different mold control measures were discussed to compare them with the current solution of using 24-h air-conditioning to control mold growth. This study highlights the importance of mold hygiene in sustainable building management.

  17. Mold inhibition on unseasoned southern pine

    Science.gov (United States)

    Carol A. Clausen; Vina W. Yang

    2003-01-01

    Concerns about indoor air quality due to mold growth have increased dramatically in the United States. In the absence of moisture management, fungicides need to be developed for indoor use to control mold establishment. An ideal fungicide for prevention of indoor mold growth on wood-based materials needs to specifically prevent spore germination and provide long-term...

  18. Injection Molding of Plastics from Agricultural Materials

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, M.; Ruan, R.

    2001-02-22

    The objective of this research was to conduct a systematic study to relate injection molding parameters to properties of blends of starch and synthetic polymer. From this study, we wished to develop a thorough understanding of the injection molding process and gain significant insight into designing molds and aiding in developing products cheaply and efficiently.

  19. Planning an Injection Mold Design Training Program.

    Science.gov (United States)

    Allyn, Edward P.

    With the increased use of plastics worldwide the shortage of trained personnel in moldmaking and design for plastic injection molds is becoming critical. Local schools and community colleges should provide courses in mold design and mold making, since most workers presently learn while working under experienced designers on the job. Following this…

  20. Surface Replication of Molded Products with Microneedle Features in Injection Molding

    Science.gov (United States)

    Uchiumi, Kazuyasu; Takayama, Tetsuo; Ito, Hiroshi; Inou, Akinori

    Micro-molding of microneedle features was conducted using several injection-molding techniques. Injection compression molding and injection molding were performed with supercritical carbon dioxide fluid and with or without vacuum processing inside the mold cavity. Effects of process parameters on processability and surface replication of the molded parts were evaluated. The height replication ratio for microneedles was improved using injection compression molding. At a shorter compression stroke, the needle height was improved, and the influence of compression delay time was also small. Moreover, the effects of vacuum processing inside the mold cavity under the filling process were slight. The height replication ratio for microneedles showed the highest values using injection molding using supercritical carbon dioxide fluid with vacuum inside the mold cavity.

  1. Review: Resin Composite Filling

    Directory of Open Access Journals (Sweden)

    Desmond Ng

    2010-02-01

    Full Text Available The leading cause of oral pain and tooth loss is from caries and their treatment include restoration using amalgam, resin, porcelain and gold, endodontic therapy and extraction. Resin composite restorations have grown popular over the last half a century because it can take shades more similar to enamel. Here, we discuss the history and use of resin, comparison between amalgam and resin, clinical procedures involved and finishing and polishing techniques for resin restoration. Although resin composite has aesthetic advantages over amalgam, one of the major disadvantage include polymerization shrinkage and future research is needed on reaction kinetics and viscoelastic behaviour to minimize shrinkage stress.

  2. Review: Resin Composite Filling

    Science.gov (United States)

    Chan, Keith H. S.; Mai, Yanjie; Kim, Harry; Tong, Keith C. T.; Ng, Desmond; Hsiao, Jimmy C. M.

    2010-01-01

    The leading cause of oral pain and tooth loss is from caries and their treatment include restoration using amalgam, resin, porcelain and gold, endodontic therapy and extraction. Resin composite restorations have grown popular over the last half a century because it can take shades more similar to enamel. Here, we discuss the history and use of resin, comparison between amalgam and resin, clinical procedures involved and finishing and polishing techniques for resin restoration. Although resin composite has aesthetic advantages over amalgam, one of the major disadvantage include polymerization shrinkage and future research is needed on reaction kinetics and viscoelastic behaviour to minimize shrinkage stress.

  3. Physical Properties of a New Sonically Placed Composite Resin Restorative Material

    Science.gov (United States)

    2013-06-06

    microleakage with resulting pulpal sensitivity, staining , and recurrent caries.10 Additionally, incomplete curing of composite resins is associated...minimal stress.10 However, increased demand has led to greater use on posterior teeth , where considerable mechanical challenges occur under function...was placed on a plastic-strip-covered glass slide on a standard white background. The composite resin was injected into the mold and a plastic strip

  4. HIGH TEMPERATURE REFRACTORY COATING FOR GRAPHITE MOLDS

    Science.gov (United States)

    Stoddard, S.D.

    1958-10-21

    An improved foundry mold coating for use with graphite molds used in the casting of uranium is presented. The refractory mold coating serves to keep the molten uranium from contact with graphite of the mold and thus prevents carbon pickup by the molten metal. The refractory coating is made by dry mixing certain specific amounts of aluminum oxide, bentonite, Tennessee ball clay, and a soluble silicate salt. Water is then added to the mixture and the suspension thus formed is applied by spraying onto the mold.

  5. Implementation of Molding Constraints in Topology Optimization

    DEFF Research Database (Denmark)

    Marx, S.; Kristensen, Anders Schmidt

    2009-01-01

    In many cases the topology optimization method yield inadmissible solutions in respect to a particular manufacturing process, e.g. injection molding. In the present work it is chosen to focus on the most common injection molding parameters/factors determining the quality of the mold geometry, i.......e. uniform thickness, filling of the die and ejection of the molded item, i.e. extrusion. The mentioned injection mold parameters/factors are introduced in the topology optimization by defining a centerline of the initial domain and then penalize elements in respect to the distance to the defined centerline...

  6. Microstructured metal molds fabricated via investment casting

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  7. Precision injection molding of freeform optics

    Science.gov (United States)

    Fang, Fengzhou; Zhang, Nan; Zhang, Xiaodong

    2016-08-01

    Precision injection molding is the most efficient mass production technology for manufacturing plastic optics. Applications of plastic optics in field of imaging, illumination, and concentration demonstrate a variety of complex surface forms, developing from conventional plano and spherical surfaces to aspheric and freeform surfaces. It requires high optical quality with high form accuracy and lower residual stresses, which challenges both optical tool inserts machining and precision injection molding process. The present paper reviews recent progress in mold tool machining and precision injection molding, with more emphasis on precision injection molding. The challenges and future development trend are also discussed.

  8. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  9. Nanomechanical properties of dental resin-composites.

    Science.gov (United States)

    El-Safty, S; Akhtar, R; Silikas, N; Watts, D C

    2012-12-01

    To determine by nanoindentation the hardness and elastic modulus of resin-composites, including a series with systematically varied filler loading, plus other representative materials that fall into the categories of flowable, bulk-fill and conventional nano-hybrid types. Ten dental resin-composites: three flowable, three bulk-fill and four conventional were investigated using nanoindentation. Disc specimens (15mm×2mm) were prepared from each material using a metallic mold. Specimens were irradiated in the mold at top and bottom surfaces in multiple overlapping points (40s each) with light curing unit at 650mW/cm(2). Specimens were then mounted in 3cm diameter phenolic ring forms and embedded in a self-curing polystyrene resin. After grinding and polishing, specimens were stored in distilled water at 37°C for 7 days. Specimens were investigated using an Agilent Technologies XP nanoindenter equipped with a Berkovich diamond tip (100nm radius). Each specimen was loaded at one loading rate and three different unloading rates (at room temperature) with thirty indentations, per unloading rate. The maximum load applied by the nanoindenter to examine the specimens was 10mN. Dependent on the type of the resin-composite material, the mean values ranged from 0.73GPa to 1.60GPa for nanohardness and from 14.44GPa to 24.07GPa for elastic modulus. There was a significant positive non-linear correlation between elastic modulus and nanohardness (r(2)=0.88). Nonlinear regression revealed a significant positive correlation (r(2)=0.62) between elastic moduli and filler loading and a non-significant correlation (r(2)=0.50) between nanohardness and filler loading of the studied materials. Varying the unloading rates showed no consistent effect on the elastic modulus and nanohardness of the studied materials. For a specific resin matrix, both elastic moduli and nanohardness correlated positively with filler loading. For the resin-composites investigated, the group-average elastic

  10. Resin-Powder Dispenser

    Science.gov (United States)

    Standfield, Clarence E.

    1994-01-01

    Resin-powder dispenser used at NASA's Langley Research Center for processing of composite-material prepregs. Dispenser evenly distributes powder (resin polymer and other matrix materials in powder form) onto wet uncured prepregs. Provides versatility in distribution of solid resin in prepreg operation. Used wherever there is requirement for even, continuous distribution of small amount of powder.

  11. Polyimide Resins Resist Extreme Temperatures

    Science.gov (United States)

    2009-01-01

    Spacecraft and aerospace engines share a common threat: high temperature. The temperatures experienced during atmospheric reentry can reach over 2,000 F, and the temperatures in rocket engines can reach well over 5,000 F. To combat the high temperatures in aerospace applications, Dr. Ruth Pater of Langley Research Center developed RP-46, a polyimide resin capable of withstanding the most brutal temperatures. The composite material can push the service temperature to the limits of organic materials. Designed as an environmentally friendly alternative to other high-temperature resins, the RP-46 polyimide resin system was awarded a 1992 "R&D 100" award, named a "2001 NASA Technology of the Year," and later, due to its success as a spinoff technology, "2004 NASA Commercial Invention of the Year." The technology s commercial success also led to its winning the Langley s "Paul F. Holloway Technology Transfer Award" as well as "Richard T. Whitcom Aerospace Technology Transfer Award" both for 2004. RP-46 is relatively inexpensive and it can be readily processed for use as an adhesive, composite, resin molding, coating, foam, or film. Its composite materials can be used in temperatures ranging from minus 150 F to 2,300 F. No other organic materials are known to be capable of such wide range and extreme high-temperature applications. In addition to answering the call for environmentally conscious high-temperature materials, RP-46 provides a slew of additional advantages: It is extremely lightweight (less than half the weight of aluminum), chemical and moisture resistant, strong, and flexible. Pater also developed a similar technology, RP-50, using many of the same methods she used with RP-46, and very similar in composition to RP-46 in terms of its thermal capacity and chemical construction, but it has different applications, as this material is a coating as opposed to a buildable composite. A NASA license for use of this material outside of the Space Agency as well as

  12. Thermogravimetric Characterization of the Microstructui Composition of Polyamide Injection Molded Denture Base Material vs Conventional Compression Molded Heat-cured Denture Base Material.

    Science.gov (United States)

    Al-Dharrab, Ayman; Shinawi, Lana

    2016-02-01

    Thermoplastic resin polymers are widely used in medicine due to their biostability and hypoallergenic properties, making them a possible alternative to poly-methylmethacrylate (PMMA). The current research examined the microstructure of a rapid injection molding system thermoplastic resin for construction of flexible denture compared with that of heat-cured PMMA. A total of 40 disk-shaped specimens (25 mm in diameter and 3 mm in thickness) were prepared and divided into two groups of 20 disks each (group I samples were of thermoplastic acrylic resin while group II was heat-cured PMMA resin). In group I, thermogravimetric analyzer showed that increasing the temperature up to 169°C resulted in about 1.3% of the material loss, and after that the material remains thermally stable up to 200°C. Group 11 showed 2.24% weight loss at 171°C, and further weight loss (12.025%) was observed on heating to 230°C. Fourier transform infrared (FTIR) spectrophotometer analysis in the range of 400-4000 cm(-1) detected the presence of an amine group (N-H) in group I samples and the presence of methylene group attached to inorganic Si as reinforcement filler (Si-CH3). Thermoplastic resin displayed excellent thermal stability and the absence of residual monomer within the polymerized material, suggesting its suitability for the fabrication dentures.

  13. Synthesis of a boron modified phenolic resin

    Directory of Open Access Journals (Sweden)

    Aparecida M. Kawamoto

    2010-08-01

    Full Text Available Phenolic resin has long been used as matrix for composites mainly because of its flame retardant behavior and high char yield after pyrolysis, which results in a self supporting structure. The addition of ceramic powders, such as SiC and B4C, as fillers to the phenolic resin, results in better thermo-oxidative stability, but as drawbacks, it has poor homogeneity, adhesion and processing difficulties during molding of the composites. The addition of single elements, such as boron, silicon and phosphorus in the main backbone of the thermo-set resin is a new strategy to obtain special high performance resins, which results in higher mechanical properties, avoiding the drawbacks of simply adding fillers, which results in enhanced thermo-oxidative stability compared to conventional phenol-formaldehyde resins. Therefore, the product can have several applications, including the use as ablative thermal protection for thermo-structural composites. This work describes the preparation of a boron-modified phenolic resin (BPR using salicyl alcohol and boric acid. The reaction was performed in refluxing toluene for a period of four hours, which produced a very high viscosity amber resin in 90% yield.The final structure of the compound, the boric acid double, substituted at the hydroxyl group of the aromatic ring, was determined with the help of the Infrared Spectroscopy, ¹H-NMR, TGA-DSC and boron elemental analysis. The absorption band of the group B-O at 1349 cm ˉ¹ can be visualized at the FT-IR spectrum. ¹H-NMR spectra showed peaks at 4.97-5.04 ppm and 3.60-3.90 ppm assigned to belong to CH2OH groups from the alcohol. The elemental analysis was also performed for boron determination.The product has also been tested in carbon and silicon fibers composite for the use in thermal structure. The results of the tests showed composites with superior mechanical properties when compared with the conventional phenolic resin.

  14. Forthcoming Articles

    Indian Academy of Sciences (India)

    Since January 2016, the Journal of Astrophysics and Astronomy has moved to Continuous Article Publishing (CAP) mode. This means that each accepted article is being published immediately online with DOI and article citation ID with starting page number 1. Articles are also visible in Web of Science immediately.

  15. Investigation of fossil resins and amber

    Directory of Open Access Journals (Sweden)

    E.Yu. Makarova

    2017-05-01

    Full Text Available Fossil resins and amber are a product of lithogenesis of resinous substances of higher plants – resinite. These components of plants, like other lipoid ingredients (suberins, coutines, sporinins, natural rubbers are resistant to microbial action, so they are well preserved in bacterial processing of organic matter in the stages of sedimento- and diagenesis, and are well diagnosed in microscopic studies. They occur in a rather wide age range of sedimentary rocks. The amber of the Baltic region of the Eocene age is most fully studied. The article presents the results of a study of the collection of fossil resins and amber from various regions of the world. Samples were studied microscopically; carbon isotope analysis, infrared spectroscopy (IR spectroscopy were performed. The most informative analysis of high-molecular polymeric compounds is IR spectroscopy. It was found that in the analyzed samples of fossil resins of different ages, aromatic compounds are not observed, most of which are first volatilized in fossilization processes. The possibility of influencing the group composition of amber and amber-like resins for sedimentation, diagenesis and catagenesis is discussed. The IR spectra of fossil and modern resin conifers are compared. Using the IR spectroscopy method, an attempt was made to identify the botanical origin of fossil resins.

  16. [Application of negative molds technology based on three-dimensional printing in digital maxillofacial prostheses].

    Science.gov (United States)

    Gu, X Y; Chen, X B; Jiao, T; Zhang, F Q; Jiang, X Q

    2017-06-09

    Objective: To explore a digital negative molds technique based on three-dimensional (3D) printing to assist in the manufacture of maxillofacial prostheses, and to improve the deficiency of the current clinical treatment. Methods: Seventeen patients with maxillofacial defects (including nasal defects, orbital defects, cheek defects, auricle defect) were scanned by means of facial optical scanning and computer tomography (CT). The 3D models were then reconstructed and global registration was made to merge the reconstructed models into a new digital model for 3D design. The 3D design of the prostheses was implemented in software. The mechanical connection structure was designed by forward engineering technology for 3 patients with intra-oral defects in maxilla who needed to make removable partial dentures, so that the silicone prostheses and removable partial denture could be combined. The removable partial dentures were made by conventional method and connected with the prostheses. According to the 3D data of the prostheses, the digital negative molds were designed, and the 3D printing technology was used to finish the processing of the resin molds. Silicone for prostheses were filled and cured in the resin molds to fabricate the clinical restorations for the patients. The margin adaptation and retention of the prostheses was detected. Results: Twenty patients with varying degrees of maxillofacial defects were rehabilitated using the courses developed in the study. All patients reported no pain or discomfort during the treatment; and they were satisfied with the final prostheses of the shape, color, retention, stability, etc. Eighteen of the prostheses showed good marginal adaptation, and sixteen of the prostheses showed good retention effect. Conclusions: The digital negative molds technique used in this study could greatly reduce the intensity of manual operation and provided a good therapeutic effect for patients with maxillofacial defects.

  17. Hydrogen silsesquioxane mold coatings for improved replication of nanopatterns by injection molding

    International Nuclear Information System (INIS)

    Hobæk, Thor Christian; Larsen, Niels B; Matschuk, Maria; Kafka, Jan; Pranov, Henrik J

    2015-01-01

    We demonstrate the replication of nanosized pillars in polymer (cyclic olefin copolymer) by injection molding using nanostructured thermally cured hydrogen silsesquioxane (HSQ) ceramic coatings on stainless steel mold inserts with mold nanostructures produced by a simple embossing process. At isothermal mold conditions, the average pillar height increases by up to 100% and a more uniform height distribution is observed compared to a traditional metal mold insert. Thermal heat transfer simulations predict that the HSQ film retards the cooling of the polymer melt during the initial stages of replication, thus allowing more time to fill the nanoscale cavities compared to standard metal molds. A monolayer of a fluorinated silane (heptadecafluorotrichlorosilane) deposited on the mold surface reduces the mold/polymer interfacial energy to support demolding of the polymer replica. The mechanical stability of thermally cured HSQ makes it a promising material for nanopattern replication on an industrial scale without the need for slow and energy intensive variotherm processes. (paper)

  18. Progress in Titanium Metal Powder Injection Molding

    OpenAIRE

    German, Randall M.

    2013-01-01

    Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and im...

  19. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins

    Science.gov (United States)

    Rinde, James A. [Livermore, CA; Newey, Herbert A. [Lafayette, CA

    1981-02-24

    Primary diamines of the formula ##STR1## wherein R is a straight chain saturated hydrocarbon of 2 to 4 carbons, a disubstituted benzene ring, or disubstituted dibenzo methane for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and pre-impregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses as room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  20. Fabrication of silicon molds for polymer optics

    DEFF Research Database (Denmark)

    Nilsson, Daniel; Jensen, Søren; Menon, Aric Kumaran

    2003-01-01

    A silicon mold used for structuring polymer microcavities for optical applications is fabricated, using a combination of DRIE (deep reactive ion etching) and anisotropic chemical wet etching with KOH + IPA. For polymer optical microcavities, low surface roughness and vertical sidewalls are often ...... and KOH + IPA etch have been optimized. To reduce stiction between the silicon mold and the polymers used for molding, the mold is coated with a teflon-like material using the DRIE system. Released polymer microstructures characterized with AFM and SEM are also presented....

  1. Porous media heat transfer for injection molding

    Energy Technology Data Exchange (ETDEWEB)

    Beer, Neil Reginald

    2016-05-31

    The cooling of injection molded plastic is targeted. Coolant flows into a porous medium disposed within an injection molding component via a porous medium inlet. The porous medium is thermally coupled to a mold cavity configured to receive injected liquid plastic. The porous medium beneficially allows for an increased rate of heat transfer from the injected liquid plastic to the coolant and provides additional structural support over a hollow cooling well. When the temperature of the injected liquid plastic falls below a solidifying temperature threshold, the molded component is ejected and collected.

  2. Production of polymer injection molding machine

    OpenAIRE

    Zdaniauskis, Ernestas

    2016-01-01

    Production of Polymer Injection Molding Machine The aim of this work is to build a polymer injection molding machine which would match the set criteria: • Small dimensions of the machine. • Low electricity expenditure. • Automatized production process. • Inexpensive molds. In the process of work double two-stage screw-plunger polymer machine was designed and built. The working of the machine is unique: the mold is being heated, therefore, the cycle of polymer injection can consist of a few sm...

  3. Analysis of optical properties in injection-molded and compression-molded optical lenses.

    Science.gov (United States)

    Wang, Chung Yen; Wang, Pei Jen

    2014-04-10

    Numerical mold-flow simulations and experimental measurements for injection-molded lenses have been investigated in form accuracy on a two-cavity mold with various process conditions. First, form profiles of the molded lenses have been measured together with the corresponding simulated mold-temperature distribution and displacement distribution of the lens in the z direction. A flow-through type layout of cooling channels has been devised for balance of mold-temperature distribution in mold cavities with various parametric distances for assessments in uniformity of temperature distribution. Finally, a compression-molding process is proposed for the post-process of birefringence relaxation as well as adequate form accuracy of lenses. In conclusion, optimization of process parameters to achieve good form accuracy in a multicavity mold with symmetric geometry but nonuniform cooling conditions is difficult. A good design of cooling channels plus optimized process conditions could provide uniform mold-temperature distribution so that molded lenses of good quality would be possible. Then, the profile deviation of lenses could be further compensated by profile geometry corrections. In conclusion, the post-compression-molding process could make birefringence-free plastic lenses with good form accuracy.

  4. Influence of curing rate of resin composite on the bond strength to dentin

    DEFF Research Database (Denmark)

    Benetti, Ana Raquel; Asmussen, E; Peutzfeldt, A

    2007-01-01

    This study determined whether the strength with which resin composite bonds to dentin is influenced by variations in the curing rate of resin composites. Resin composites were bonded to the dentin of extracted human molars. Adhesive (AdheSE, Ivoclar Vivadent) was applied and cured (10 seconds...... @ 1000 mW/cm2) for all groups. A split Teflon mold was clamped to the treated dentin surface and filled with resin composite. The rate of cure was varied, using one of four LED-curing units of different power densities. The rate of cure was also varied using the continuous or pulse-delay mode...... of the four power densities was followed by a one-minute interval, after which light cure was completed (14, 29, 27 or 78 seconds), likewise, giving a total energy density of 16 J/cm2. The specimens produced for each of the eight curing protocols and two resin composites (Tetric EvoCeram, Ivoclar Vivadent...

  5. Simulation of Injection Molding Process Including Mold Filling and Compound Curing

    Directory of Open Access Journals (Sweden)

    Mohamad Reza Erfanian

    2012-12-01

    Full Text Available The present work reports and discusses the results of a 3D simulation of the injection molding process of a rubber compound that includes the mold flling stage and  material curing, using the computer code is developed in “UDF” part of the Fluent 6.3 CAE software. The data obtained from a rheometer (MDR 2000 is used to characterize the rubber material in order to fnd the cure model parameters which exist in curing model. Because of non-newtonian behavior of rubber, in this work the non-newtonian model for viscosity was used and viscosity parameters were computed by mean of viscometry test by RPA. After calculation of the physical and curing properties, vulcanization process was simulated for a complex rubber article with non-uniform thickness by solving the continuity, momentum, energy and curing process equations. Predicted flling and curing time in a complex and 3D rubber part is compared with experimentally measured data which confrmed  the accuracy and applicability of the method.

  6. Alternative methods for determining shrinkage in restorative resin composites.

    Science.gov (United States)

    de Melo Monteiro, Gabriela Queiroz; Montes, Marcos Antonio Japiassú Resende; Rolim, Tiago Vieira; de Oliveira Mota, Cláudia Cristina Brainer; de Barros Correia Kyotoku, Bernardo; Gomes, Anderson Stevens Leônidas; de Freitas, Anderson Zanardi

    2011-08-01

    The purpose of this study was to evaluate polymerization shrinkage of resin composites using a coordinate measuring machine, optical coherence tomography and a more widely known method, such as Archimedes Principle. Two null hypothesis were tested: (1) there are no differences between the materials tested; (2) there are no differences between the methods used for polymerization shrinkage measurements. Polymerization shrinkage of seven resin-based dental composites (Filtek Z250™, Filtek Z350™, Filtek P90™/3M ESPE, Esthet-X™, TPH Spectrum™/Dentsply 4 Seasons™, Tetric Ceram™/Ivoclar-Vivadent) was measured. For coordinate measuring machine measurements, composites were applied to a cylindrical Teflon mold (7 mm × 2 mm), polymerized and removed from the mold. The difference between the volume of the mold and the volume of the specimen was calculated as a percentage. Optical coherence tomography was also used for linear shrinkage evaluations. The thickness of the specimens was measured before and after photoactivation. Polymerization shrinkage was also measured using Archimedes Principle of buoyancy (n=5). Statistical analysis of the data was performed with ANOVA and the Games-Howell test. The results show that polymerization shrinkage values vary with the method used. Despite numerical differences the ranking of the resins was very similar with Filtek P90 presenting the lowest shrinkage values. Because of the variations in the results, reported values could only be used to compare materials within the same method. However, it is possible rank composites for polymerization shrinkage and to relate these data from different test methods. Independently of the method used, reduced polymerization shrinkage was found for silorane resin-based composite. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  7. Comparative analysis of the shrinkage stress of composite resins

    Directory of Open Access Journals (Sweden)

    Rosana Aparecida Pereira

    2008-02-01

    Full Text Available The aim of this study was to compare the shrinkage stress of composite resins by three methods. In the first method, composites were inserted between two stainless steel plates. One of the plates was connected to a 20 kgf load cell of a universal testing machine (EMIC-DL-500. In the second method, disk-shaped cavities were prepared in 2-mm-thick Teflon molds and filled with the different composites. Gaps between the composites and molds formed after polymerization were evaluated microscopically. In the third method, the wall-to-wall shrinkage stress of the resins that were placed in bovine dentin cavities was evaluated. The gaps were measured microscopically. Data were analyzed by one-way ANOVA and Tukey's test (alpha=0.05. The obtained contraction forces were: Grandio = 12.18 ± 0.428N; Filtek Z 250 = 11.80 ± 0.760N; Filtek Supreme = 11.80 ± 0.707 N; and Admira = 11.89 ± 0.647 N. The gaps obtained between composites and Teflon molds were: Filtek Z 250 = 0.51 ± 0.0357%; Filtek Supreme = 0.36 ± 0.0438%; Admira = 0.25 ± 0.0346% and Grandio = 0.16 ± 0.008%. The gaps obtained in wall-to-wall contraction were: Filtek Z 250 = 11.33 ± 2.160 µm; Filtek Supreme = 10.66 ± 1.211µm; Admira = 11.16 ± 2.041 µm and Grandio = 10.50 ± 1.224 µm. There were no significant differences among the composite resins obtained with the first (shrinkage stress generated during polymerization and third method (wall-to-wall shrinkage. The composite resins obtained with the second method (Teflon method differed significantly regarding gap formation.

  8. Comparative analysis of the shrinkage stress of composite resins.

    Science.gov (United States)

    Pereira, Rosana Aparecida; Araujo, Paulo Amarante de; Castañeda-Espinosa, Juan Carlos; Mondelli, Rafael Francisco Lia

    2008-01-01

    The aim of this study was to compare the shrinkage stress of composite resins by three methods. In the first method, composites were inserted between two stainless steel plates. One of the plates was connected to a 20 kgf load cell of a universal testing machine (EMIC-DL-500). In the second method, disk-shaped cavities were prepared in 2-mm-thick Teflon molds and filled with the different composites. Gaps between the composites and molds formed after polymerization were evaluated microscopically. In the third method, the wall-to-wall shrinkage stress of the resins that were placed in bovine dentin cavities was evaluated. The gaps were measured microscopically. Data were analyzed by one-way ANOVA and Tukey's test (alpha=0.05). The obtained contraction forces were: Grandio = 12.18 +/- 0.428N; Filtek Z 250 = 11.80 +/- 0.760N; Filtek Supreme = 11.80 +/- 0.707 N; and Admira = 11.89 +/- 0.647 N. The gaps obtained between composites and Teflon molds were: Filtek Z 250 = 0.51 +/- 0.0357%; Filtek Supreme = 0.36 +/- 0.0438%; Admira = 0.25 +/- 0.0346% and Grandio = 0.16 +/- 0.008%. The gaps obtained in wall-to-wall contraction were: Filtek Z 250 = 11.33 +/- 2.160 microm; Filtek Supreme = 10.66 +/- 1.211 microm; Admira = 11.16 +/- 2.041 microm and Grandio = 10.50 +/- 1.224 microm. There were no significant differences among the composite resins obtained with the first (shrinkage stress generated during polymerization) and third method (wall-to-wall shrinkage). The composite resins obtained with the second method (Teflon method) differed significantly regarding gap formation.

  9. Energy Absorption in Chopped Carbon Fiber Compression Molded Composites

    International Nuclear Information System (INIS)

    Starbuck, J.M.

    2001-01-01

    In passenger vehicles the ability to absorb energy due to impact and be survivable for the occupant is called the ''crashworthiness'' of the structure. To identify and quantify the energy absorbing mechanisms in candidate automotive composite materials, test methodologies were developed for conducting progressive crush tests on composite plate specimens. The test method development and experimental set-up focused on isolating the damage modes associated with the frond formation that occurs in dynamic testing of composite tubes. Quasi-static progressive crush tests were performed on composite plates manufactured from chopped carbon fiber with an epoxy resin system using compression molding techniques. The carbon fiber was Toray T700 and the epoxy resin was YLA RS-35. The effect of various material and test parameters on energy absorption was evaluated by varying the following parameters during testing: fiber volume fraction, fiber length, fiber tow size, specimen width, profile radius, and profile constraint condition. It was demonstrated during testing that the use of a roller constraint directed the crushing process and the load deflection curves were similar to progressive crushing of tubes. Of all the parameters evaluated, the fiber length appeared to be the most critical material parameter, with shorter fibers having a higher specific energy absorption than longer fibers. The combination of material parameters that yielded the highest energy absorbing material was identified

  10. Thermal and Cure Kinetics of Epoxy Molding Compounds Cured with Thermal Latency Accelerators

    Directory of Open Access Journals (Sweden)

    Chean-Cheng Su

    2013-01-01

    Full Text Available The cure kinetics and mechanisms of a biphenyl type epoxy molding compounds (EMCs with thermal latency organophosphine accelerators were studied using differential scanning calorimetry (DSC. Although the use of triphenylphosphine-1,4-benzoquinone (TPP-BQ and triphenylphosphine (TPP catalysts in biphenyl type EMCs exhibited autocatalytic mechanisms, thermal latency was higher in the TPP-BQ catalyst in EMCs than in the TPP catalyst in EMCs. Analyses of thermal characteristics indicated that TPP-BQ is inactive at low temperatures. At high temperatures, however, TPP-BQ increases the curing rate of EMC in dynamic and isothermal curing experiments. The reaction of EMCs with the TPP-BQ latent catalyst also had a higher temperature sensitivity compared to the reaction of EMCs with TPP catalyst. In resin transfer molding, EMCs containing the TPP-BQ thermal latency accelerator are least active at a low temperature. Consequently, EMCs have a low melt viscosity before gelation, and the resins and filler are evenly mixed in the kneading process. Additionally, flowability is increased before the EMCs form a network structure in the molding process. The proposed kinetic model adequately describes curing behavior in EMCs cured with two different organophosphine catalysts up to the rubber state in the progress of curing.

  11. Chemical tools: epoxic resins; Herramientas quimicas: resinas epoxidicas

    Energy Technology Data Exchange (ETDEWEB)

    Paz, S.; Pazos, M.; Prendes, P.

    1998-10-01

    Epoxy resins are very useful products for different applications in different fields. Due to the fact that they are a highly versatile products they can be considered as chemical tools. However the epoxy resins must be correctly formulated in order to obtain the final properties. In this article an easy and reliable method to optimise the energy formulation is presented. (Author)

  12. Mechanical Properties of Injection Molded and Compression Molded Samples from Nature-Butadiene Rubber

    Directory of Open Access Journals (Sweden)

    Skrobak Adam

    2016-01-01

    Full Text Available The aim of this paper is to show what extent there is an impact on the mechanical properties (tensile strength and tear strength of a standardized testing sample made of rubber compound based on nature rubber and butadiene rubber produced by injection molding in comparison with a sample produced by classic preparation (cutting out a compression molded plate according to the standard ISO 23529. For realization of this study it was necessary to design and produce an injection mold for all types testing samples. Subsequently, mechanical properties such as the tensile stress-strain and tear strenght of compression molded samples and injection molded samples were studied, compared and discussed.

  13. Modeling injection molding of net-shape active ceramic components.

    Energy Technology Data Exchange (ETDEWEB)

    Baer, Tomas (Gram Inc.); Cote, Raymond O.; Grillet, Anne Mary; Yang, Pin; Hopkins, Matthew Morgan; Noble, David R.; Notz, Patrick K.; Rao, Rekha Ranjana; Halbleib, Laura L.; Castaneda, Jaime N.; Burns, George Robert; Mondy, Lisa Ann; Brooks, Carlton, F.

    2006-11-01

    To reduce costs and hazardous wastes associated with the production of lead-based active ceramic components, an injection molding process is being investigated to replace the current machining process. Here, lead zirconate titanate (PZT) ceramic particles are suspended in a thermoplastic resin and are injected into a mold and allowed to cool. The part is then bisque fired and sintered to complete the densification process. To help design this new process we use a finite element model to describe the injection molding of the ceramic paste. Flow solutions are obtained using a coupled, finite-element based, Newton-Raphson numerical method based on the GOMA/ARIA suite of Sandia flow solvers. The evolution of the free surface is solved with an advanced level set algorithm. This approach incorporates novel methods for representing surface tension and wetting forces that affect the evolution of the free surface. Thermal, rheological, and wetting properties of the PZT paste are measured for use as input to the model. The viscosity of the PZT is highly dependent both on temperature and shear rate. One challenge in modeling the injection process is coming up with appropriate constitutive equations that capture relevant phenomenology without being too computationally complex. For this reason we model the material as a Carreau fluid and a WLF temperature dependence. Two-dimensional (2D) modeling is performed to explore the effects of the shear in isothermal conditions. Results indicate that very low viscosity regions exist near walls and that these results look similar in terms of meniscus shape and fill times to a simple Newtonian constitutive equation at the shear-thinned viscosity for the paste. These results allow us to pick a representative viscosity to use in fully three-dimensional (3D) simulation, which because of numerical complexities are restricted to using a Newtonian constitutive equation. Further 2D modeling at nonisothermal conditions shows that the choice of

  14. Nano-ceramics and its molding technologies

    International Nuclear Information System (INIS)

    Liu Jian; Xu Yunshu

    2007-01-01

    Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

  15. Surface microstructure replication in injection molding

    DEFF Research Database (Denmark)

    Theilade, Uffe Arlø; Hansen, Hans Nørgaard

    2006-01-01

    molding of surface microstructures. The fundamental problem of surface microstructure replication has been studied. The research is based on specific microstructures as found in lab-on-a-chip products and on rough surfaces generated from EDM (electro discharge machining) mold cavities. Emphasis is put...

  16. Dynamic Feed Control For Injection Molding

    Science.gov (United States)

    Kazmer, David O.

    1996-09-17

    The invention provides methods and apparatus in which mold material flows through a gate into a mold cavity that defines the shape of a desired part. An adjustable valve is provided that is operable to change dynamically the effective size of the gate to control the flow of mold material through the gate. The valve is adjustable while the mold material is flowing through the gate into the mold cavity. A sensor is provided for sensing a process condition while the part is being molded. During molding, the valve is adjusted based at least in part on information from the sensor. In the preferred embodiment, the adjustable valve is controlled by a digital computer, which includes circuitry for acquiring data from the sensor, processing circuitry for computing a desired position of the valve based on the data from the sensor and a control data file containing target process conditions, and control circuitry for generating signals to control a valve driver to adjust the position of the valve. More complex embodiments include a plurality of gates, sensors, and controllable valves. Each valve is individually controllable so that process conditions corresponding to each gate can be adjusted independently. This allows for great flexibility in the control of injection molding to produce complex, high-quality parts.

  17. Surface discoloration of composite resins: Effects of staining and bleaching

    Science.gov (United States)

    Poggio, Claudio; Beltrami, Riccardo; Scribante, Andrea; Colombo, Marco; Chiesa, Marco

    2012-01-01

    Background: The purpose of this in vitro study was to evaluate surface discoloration of three microhybrid composite resins (Esthet•X HD, Clearfil AP-X, Gradia Direct) and five nanohybrid composite resins (Ceram•X, GC Kalore, G-aenial, Grandio, GrandioSO), after staining and bleaching procedures. Materials and Methods: The composite resins were polymerized with a curing light (Celalux II, Voco, Cuxhaven, Germany) into 160 silicon molds (6,4 mm in diameter and 2 mm in thickness) to obtain identical specimens. Twenty samples for each composite resin were prepared. The specimens were polished using an automated polishing machine with the sequence of 600-, 800-, 1000-grit abrasive paper under water irrigation. The specimens were immersed in tea and distilled water: the specimens were dipped for 20 min, once a day (every 24 h), for 14 days into the drinks. The specimens were then bleached with carbamide peroxide at 17% (Perfect Bleach-Voco). The color of specimens was measured with a spectrophotometer according to the CIE L*a*b* system after light-polymerization of composite resin specimens, after 7 days, after 14 days, and after bleaching. The color difference h index (DEab*) between each measurement was calculated. Statistical analysis was made using analysis of variance (ANOVA). Results: All specimens showed a significant increase in staining with a similar trend and no significant differences between microhybrid and nanohybrid composite resins. After whitening procedures, materials tested showed both significant and unsignificant differences of the h index. Conclusions: Microhybrid and nanohybrid composite resins had similar in vitro surface discoloration in tea. After bleaching, discoloration was removed from some composite resins tested. PMID:23559921

  18. Surface discoloration of composite resins: Effects of staining and bleaching

    Directory of Open Access Journals (Sweden)

    Claudio Poggio

    2012-01-01

    Full Text Available Background: The purpose of this in vitro study was to evaluate surface discoloration of three microhybrid composite resins (Esthet·X HD, Clearfil AP-X, Gradia Direct and five nanohybrid composite resins (Ceram·X, GC Kalore, G-aenial, Grandio, GrandioSO, after staining and bleaching procedures. Materials and Methods: The composite resins were polymerized with a curing light (Celalux II, Voco, Cuxhaven, Germany into 160 silicon molds (6,4 mm in diameter and 2 mm in thickness to obtain identical specimens. Twenty samples for each composite resin were prepared. The specimens were polished using an automated polishing machine with the sequence of 600-, 800-, 1000-grit abrasive paper under water irrigation. The specimens were immersed in tea and distilled water: the specimens were dipped for 20 min, once a day (every 24 h, for 14 days into the drinks. The specimens were then bleached with carbamide peroxide at 17% (Perfect Bleach-Voco. The color of specimens was measured with a spectrophotometer according to the CIE LFNx01aFNx01bFNx01 system after light-polymerization of composite resin specimens, after 7 days, after 14 days, and after bleaching. The color difference h index (DE abFNx01 between each measurement was calculated. Statistical analysis was made using analysis of variance (ANOVA. Results: All specimens showed a significant increase in staining with a similar trend and no significant differences between microhybrid and nanohybrid composite resins. After whitening procedures, materials tested showed both significant and unsignificant differences of the h index. Conclusions: Microhybrid and nanohybrid composite resins had similar in vitro surface discoloration in tea. After bleaching, discoloration was removed from some composite resins tested.

  19. Surface discoloration of composite resins: Effects of staining and bleaching.

    Science.gov (United States)

    Poggio, Claudio; Beltrami, Riccardo; Scribante, Andrea; Colombo, Marco; Chiesa, Marco

    2012-09-01

    The purpose of this in vitro study was to evaluate surface discoloration of three microhybrid composite resins (Esthet•X HD, Clearfil AP-X, Gradia Direct) and five nanohybrid composite resins (Ceram•X, GC Kalore, G-aenial, Grandio, GrandioSO), after staining and bleaching procedures. The composite resins were polymerized with a curing light (Celalux II, Voco, Cuxhaven, Germany) into 160 silicon molds (6,4 mm in diameter and 2 mm in thickness) to obtain identical specimens. Twenty samples for each composite resin were prepared. The specimens were polished using an automated polishing machine with the sequence of 600-, 800-, 1000-grit abrasive paper under water irrigation. The specimens were immersed in tea and distilled water: the specimens were dipped for 20 min, once a day (every 24 h), for 14 days into the drinks. The specimens were then bleached with carbamide peroxide at 17% (Perfect Bleach-Voco). The color of specimens was measured with a spectrophotometer according to the CIE L(*)a(*)b(*) system after light-polymerization of composite resin specimens, after 7 days, after 14 days, and after bleaching. The color difference h index (DEab(*)) between each measurement was calculated. Statistical analysis was made using analysis of variance (ANOVA). All specimens showed a significant increase in staining with a similar trend and no significant differences between microhybrid and nanohybrid composite resins. After whitening procedures, materials tested showed both significant and unsignificant differences of the h index. Microhybrid and nanohybrid composite resins had similar in vitro surface discoloration in tea. After bleaching, discoloration was removed from some composite resins tested.

  20. Handling sticky resin by stingless bees (Hymenoptera, Apidae

    Directory of Open Access Journals (Sweden)

    Markus Gastauer

    2011-06-01

    Full Text Available For their nest defense, stingless bees (Meliponini collect plant resins which they stick on intruders like ants or cleptobiotic robber bees causing their immobilization. The aim of this article is to identify all parts of stingless bee workers contacting these sticky resins. Of special interest are those body parts with anti-adhesive properties to resin, where it can be removed without residues. For that, extensive behavioral observations during foraging flight, handling and application of the resin have been carried out. When handling the resin, all tarsi touch the resin while walking above it. For transportation from plants to the nest during foraging flight, the resin is packed to the corbicula via tarsi and basitarsi of front and middle legs. Once stuck to the resin or after the corbicula had been unloaded, the bee's legs have to be cleaned thoroughly. Only the tips of the mandibles, that form, cut and apply the sticky resin, seem to have at least temporarily resin-rejecting properties.

  1. Petroleum Resins: Separation, Character, and Role in Petroleum

    DEFF Research Database (Denmark)

    Andersen, Simon Ivar; Speight, James

    2001-01-01

    In petroleum science, the term resin generally implies material that has been eluted from various solid adsorbents, whereas the term maltenes (or petrolenes) indicates a mixture of the resins and oils obtained as filtrates from the asphaltene precipitation. Thus, after the asphaltenes are precipi......In petroleum science, the term resin generally implies material that has been eluted from various solid adsorbents, whereas the term maltenes (or petrolenes) indicates a mixture of the resins and oils obtained as filtrates from the asphaltene precipitation. Thus, after the asphaltenes...... are precipitated, adsorbents are added to the n-pentane solutions of the resins and oils, by which process the resins are adsorbed and subsequently recovered by the use of a more polar solvent, and the oils remain in solution. The resin fraction plays an important role in the stability of petroleum and prevents...... of the fact that the resin fraction is extremely important to the stability of petroleum, there is surprisingly little work reported on the characteristics of the resins. This article summarizes the work that has been carried out in determining the character and properties of the resin constituents...

  2. Development and validation of a liquid composite molding model

    Science.gov (United States)

    Bayldon, John Michael

    2007-12-01

    In composite manufacturing, Vacuum Assisted Resin Transfer Molding (VARTM) is becoming increasingly important as a cost effective manufacturing method of structural composites. In this process the dry preform (reinforcement) is placed on a rigid tool and covered by a flexible film to form an airtight vacuum bag. Liquid resin is drawn under vacuum through the preform inside the vacuum bag. Modeling of this process relies on a good understanding of closely coupled phenomena. The resin flow depends on the preform permeability, which in turn depends on the local fluid pressure and the preform compaction behavior. VARTM models for predicting the flow rate in this process do exist, however, they are not able to properly predict the flow for all classes of reinforcement material. In this thesis, the continuity equation used in VARTM models is reexamined and a modified form proposed. In addition, the compaction behavior of the preform in both saturated and dry states is studied in detail and new models are proposed for the compaction behavior. To assess the validity of the proposed models, the shadow moire method was adapted and used to perform full field measurement of the preform thickness during infusion, in addition to the usual measurements of flow front position. A new method was developed and evaluated for the analysis of the moire data related to the VARTM process, however, the method has wider applicability to other full field thickness measurements. The use of this measurement method demonstrated that although the new compaction models work well in the characterization tests, they do not properly describe all the preform features required for modeling the process. In particular the effect of varying saturation on the preform's behavior requires additional study. The flow models developed did, however, improve the prediction of the flow rate for the more compliant preform material tested, and the experimental techniques have shown where additional test methods

  3. Thermal Stress of Surface of Mold Cavities and Parting Line of Silicone Molds

    Directory of Open Access Journals (Sweden)

    Bajčičák Martin

    2014-06-01

    Full Text Available The paper is focused on the study of thermal stress of surface of mold cavities and parting line of silicone molds after pouring. The silicone mold White SD - THT was thermally stressed by pouring of ZnAl4Cu3 zinc alloy with pouring cycle 20, 30 and 40 seconds. The most thermally stressed part of surface at each pouring cycle is gating system and mold cavities. It could be further concluded that linear increase of the pouring cycle time leads to the exponential increasing of the maximum temperature of mold surface after its cooling. The elongated pouring cycle increases the temperature accumulated on the surface of cavities and the ability of silicone mold to conduct the heat on its surface decreases, because the low thermal conductivity of silicone molds enables the conduction of larger amount of heat into ambient environment.

  4. Thermal Stress of Surface of Mold Cavities and Parting Line of Silicone Molds

    Science.gov (United States)

    Bajčičák, Martin; Šuba, Roland

    2014-06-01

    The paper is focused on the study of thermal stress of surface of mold cavities and parting line of silicone molds after pouring. The silicone mold White SD - THT was thermally stressed by pouring of ZnAl4Cu3 zinc alloy with pouring cycle 20, 30 and 40 seconds. The most thermally stressed part of surface at each pouring cycle is gating system and mold cavities. It could be further concluded that linear increase of the pouring cycle time leads to the exponential increasing of the maximum temperature of mold surface after its cooling. The elongated pouring cycle increases the temperature accumulated on the surface of cavities and the ability of silicone mold to conduct the heat on its surface decreases, because the low thermal conductivity of silicone molds enables the conduction of larger amount of heat into ambient environment.

  5. The use of IR thermography to show the mold and part temperature evolution in injection molding

    Directory of Open Access Journals (Sweden)

    Bula Karol

    2016-12-01

    Full Text Available This study concerns the application of infrared camera for injection molding analysis by measuring temperatures of both injection molded parts and injection mold cavities in a function of injection cycles. The mold with two cavities, differing in thickness (1 and 3 mm, and a cold direct runner was used. Isotactic polypropylene homopolymer was utilized to produce parts. Mold temperature was set at 22°C and controlled by a water chiller. Five measuring points were determined: SP1, SP2 (placed in the 3 mm cavity, SP3, SP4 (located in the 1 mm cavity and SP5 around an injection molding gate. Our investigations showed that the highest temperature is localized around SP2 point and the lowest at SP4. Also, it was proved that even after 62 injection molding cycles, temperatures of cavities were not stable, revealing their further increase with each cycle.

  6. Fabrication of silicon molds for polymer optics

    DEFF Research Database (Denmark)

    Nilsson, Daniel; Jensen, Søren; Menon, Aric Kumaran

    2003-01-01

    A silicon mold used for structuring polymer microcavities for optical applications is fabricated, using a combination of DRIE (deep reactive ion etching) and anisotropic chemical wet etching with KOH + IPA. For polymer optical microcavities, low surface roughness and vertical sidewalls are often...... needed. This is achieved by aligning the mold precisely to the [110] direction of a silicon (100) wafer and etching very close to the (110) surfaces using a DRIE Bosch process. The surface roughness of the sidewalls is then removed with a short etch in KOH + IPA. To achieve this, the parameters for DRIE...... and KOH + IPA etch have been optimized. To reduce stiction between the silicon mold and the polymers used for molding, the mold is coated with a teflon-like material using the DRIE system. Released polymer microstructures characterized with AFM and SEM are also presented....

  7. Nanostructuring steel for injection molding tools

    DEFF Research Database (Denmark)

    Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items...

  8. Applications of thin carbon coatings and films in injection molding

    Science.gov (United States)

    Cabrera, Eusebio Duarte

    In this research, the technical feasibility of two novel applications of thin carbon coatings is demonstrated. The first application consists of using thin carbon coatings on molds for molding ultra-thin plastic parts (chemical vapor deposition (CVD) resulting in a graphene coating with carbide bonding to the mold surface. The coating resulted in a significant decrease of surface friction and consequently easiness of flow when compared to their uncoated counterparts. Thermoplastic polymers and their composites are a very attractive alternative but are hindered by the non-conductive nature of polymers. There are two general approaches used to date to achieve EMI shielding for plastic products. One is to spray a conductive metal coating onto the plastic surface forming a layer that must maintain its shielding effectiveness (SE), and its adhesion to the plastic throughout the expected life of the product. However, metal coatings add undesirable weight and tend to corrode over time. Furthermore, scratching the coating may create shielding failure; therefore, a protective topcoat may be required. The other approach is to use polymer composites filled with conductive fillers such as carbon black (CB), carbon nanofiber (CNF), and carbon nanotube (CNT). While conductive fillers may increase the electrical conductivity of polymer composites, the loading of such fillers often cannot reach a high level (painting using carbon black (CB). Such process can also be applied to injection molding for creating a top conductive layer. Increasing the amount of CB will increase the surface conductivity of the coated part, thus improving the paint transfer efficiency. However the CB levels needed to achieve the conductivity levels required for achieving EMI shielding would make the coating viscosity too large for proper coating. Nanopaper based composites are excellent candidates for EMI shielding because of the nanopaper's high concentration of carbon nanofibers (CNFs) (~2 wt% to 10 wt

  9. Neutron absorbing article and method for manufacture thereof

    International Nuclear Information System (INIS)

    Forsyth, P.F.; Mcmurtry, C.H.; Naum, R.G.

    1980-01-01

    A composite, neutron absorbing, coated article, suitable for installation in storage racks for spent nuclear fuel and for other neutron absorbing applications, includes a backing member, preferably of flexible material such as woven fiberglass cloth, a synthetic organic polymeric coating or a plurality of such coatings on the backing member, preferably of cured phenolic resin, such as phenol formaldehyde or trimethylolphenol formaldehyde and boron carbide particles held to the backing member by the cured coating or a plurality of such coatings. Also within the invention is a method for the manufacture of the neutron absorbing coated article and the use of such an article. In a preferred method the backing member is first coated on both sides thereof with a filling coating of thermosettable liquid phenolic resin, which is then partially cured to solid state, one side of the backing member is then coated with a mixture of thermosettable liquid resin and finely divided boron carbide particles and the resin is partially cured to solid state, the other side is coated with a similar mixture, larger boron carbide particles are applied to it and the resin is partially cured to solid state, such side of the article is coated with thermosettable liquid phenolic resin, the resin is partially cured to solid state and such resin, including previously applied partially cured resins, is cured to final cross-linked and permanently set form

  10. Comparing suppository mold variability which can lead to dosage errors for suppositories prepared with the same or different molds.

    Science.gov (United States)

    Alexander, Kenneth S; Baki, Gabriella; Hart, Christine; Hejduk, Courtney; Chillas, Stephanie

    2013-01-01

    Suppository molds must be properly calibrated to ensure accurate dosing. There are often slight differences between molds and even in the cavities within a mold. A method is presented for the calibration of standard aluminum 6-, 12-, 50-, or 100-well suppository molds. Ten different molds were tested using water for volume calibration, and cocoa butter for standardization involving establishing the density factor. This method is shown to be straightforward and appropriate for calibrating suppository molds.

  11. Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM Process

    Directory of Open Access Journals (Sweden)

    Kwangho Shin

    2013-12-01

    Full Text Available In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE simulation. PE (high density polyethylene (HDPE and low density polyethylene (LDPE and polypropylene (PP resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.

  12. Simulation-Based Optimization of Cure Cycle of Large Area Compression Molding for LED Silicone Lens

    Directory of Open Access Journals (Sweden)

    Min-Jae Song

    2015-01-01

    Full Text Available Three-dimensional heat transfer-curing simulation was performed for the curing process by introducing a large area compression molding for simultaneous forming and mass production for the lens and encapsulants in the LED molding process. A dynamic cure kinetics model for the silicone resin was adopted and cure model and analysis result were validated and compared through a temperature measurement experiment for cylinder geometry with cure model. The temperature deviation between each lens cavity could be reduced by implementing a simulation model on the large area compression mold and by optimizing the location of heat source. A two-step cure cycle was constructed to reduce excessive reaction peak at the initial stage and cycle time. An optimum cure cycle that could reduce cycle time by more than 29% compared to a one-step cure cycle by adjusting dwell temperature, heating rate, and dwell time was proposed. It was thus confirmed that an optimization of large area LED lens molding process was possible by using the present experiment and the finite element method.

  13. Insulation effect of air cavity in sand mold using 3D printing technology

    Directory of Open Access Journals (Sweden)

    Cheng-yang Deng

    2018-01-01

    Full Text Available The insulation effect of the air cavity surrounding the riser in a 3D printed sand mold was studied. The influence of the air cavity on heat flux was theoretically analyzed. The results demonstrated that the heat flux of the air cavity in the 3D printed sand mold was significantly less than that of resin-bonded sand. The insulation effect of the air cavity in sand molds for a cylinder casting and a stress-frame casting were simulated using software COMSOL. The results illustrated that the air cavity could be used to insulate the riser and it was more suitable for a lower melting point metal casting. An air cavity with 10-15 mm width and 5-10 mm away from the riser can significantly prolong the solidification of the riser by over 10%. Meanwhile, the sand mold for the stress-frame was made by 3D printing technology and poured with aluminum alloy A356 melt. The experiment results showed that the presence of the air cavity led to a 12.5% increase of the solidification time of its riser.

  14. Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM) Process.

    Science.gov (United States)

    Shin, Kwangho; Heo, Youngmoo; Park, Hyungpil; Chang, Sungho; Rhee, Byungohk

    2013-12-12

    In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM) process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE) simulation. PE (high density polyethylene (HDPE) and low density polyethylene (LDPE)) and polypropylene (PP) resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.

  15. The effect of addition of barium sulphate nanoparticles on some properties of Acetal resin

    Directory of Open Access Journals (Sweden)

    Kaify Wali Ahmed

    2017-12-01

    Full Text Available Background and objective: Acetal resin or polyoxymethylene is a flexible thermoplastic radiolucent denture base material. This study aimed to evaluate the addition of barium sulfate BaSO4 nanoparticles on the mechanical and physical properties of acetal resin. Methods: Forty two specimens were prepared from both non-modified and modified acetal resin. The tested specimens were obtained by melt extrusion into the mold equipment followed by injection molding. The radio-opacity of non-modified and modified evaluated, and then some mechanical and physical properties tested. Results: The results of radio-opacity test showed that the radiographic density of BaSO4 3% Acetal resin specimens was at the same level of 2mm thickness of the aluminum stepwedge. Non-significant decrease noted in surface roughness, creep in all strain regions, and compressive strength and modulus of elasticity. Conclusion: It has been concluded that the addition of 3% BaSO4 nanoparticles produced an acceptable radio-opaque Acetal resin denture base material. Although the addition caused some changes in properties, the modified Acetal resin remained as a flexible thermoplastic material.

  16. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. PREVALENCE OF ANDROGENIC-. ANABOLIC STEROID USE IN. ADOLESCENTS IN TWO REGIONS. OF SOUTH AFRICA. Michael I lambert, Steven D Titlestad, Martin P Schwellnus. Objective. To determine the prevalence of androgenic- anabolic steroid (AAS) use among schoolchildren in two.

  17. SERIES ARTICLES

    Indian Academy of Sciences (India)

    ensis fruit. 4. SERIES ARTICLES. Evolution of the Atmosphere and Oceans: Evidence from Geological Records. Evolution of the Early Atmosphere. P V Sukumaran. 11 Electrostatics in Chemistry. Electrostatic Models for Weak Molecular ...

  18. SERIES ARTICLES

    Indian Academy of Sciences (India)

    IAS Admin

    347 Impact of Theoretical Chemistry on Chemical and. Biological Sciences. Chemistry Nobel Prize – 2013. Saraswathi Vishveshwara. SERIES ARTICLES. 368 Ecology: From Individuals to Collectives. A Physicist's Perspective on Ecology. Vishwesha Guttal. 310. 368 ...

  19. Devices using resin wafers and applications thereof

    Science.gov (United States)

    Lin, YuPo J [Naperville, IL; Henry, Michael P [Batavia, IL; Snyder, Seth W [Lincolnwood, IL; Martin, Edward [Libertyville, IL; Arora, Michelle [Woodridge, IL; de la Garza, Linda [Woodridge, IL

    2009-03-24

    Devices incorporating a thin wafer of electrically and ionically conductive porous material made by the method of introducing a mixture of a thermoplastic binder and one or more of anion exchange moieties or cation exchange moieties or mixtures thereof and/or one or more of a protein capture resin and an electrically conductive material into a mold. The mixture is subjected to temperatures in the range of from about 60.degree. C. to about 170.degree. C. at pressures in the range of from about 0 to about 500 psig for a time in the range of from about 1 to about 240 minutes to form thin wafers. Devices include electrodeionization and separative bioreactors in the production of organic and amino acids, alcohols or esters for regenerating cofactors in enzymes and microbial cells.

  20. Standardization of the process of smelting for sands with self-forgeling resins in the Military Industry Santa Bárbara Factory

    Directory of Open Access Journals (Sweden)

    Lina Consuelo Carvajal-Fernández

    2014-12-01

    Full Text Available This article describes the standardization of the smelting process for sands with self-forgeling resins in the Military Industry Santa Barbara Factory. The molding process was studied in the Smelter for six months, to set standards for workforce and raw materials, so that would allow truthfully evaluate the costs per kilogram of casting. 41 pieces of civil and military sectors throughout the development of the project were worked. Finally both standards were evaluated, labor as raw material for different parts, with results was evidenced improved process, essentially in workforce, while in raw material standards did not show significantly change, in this case is corroborated that existing ones are applicable to the process

  1. Kekerasan mikro resin komposit packable dan bulkfill dengan kedalaman kavitas berbeda

    Directory of Open Access Journals (Sweden)

    Diatri Nari Ratih

    2017-12-01

    Full Text Available Microhardness of packable and bulkfill composite resin with different cavity depths. Bulkfill composite resin restorations are increasingly popular because the material can be irradiated with a thickness reaching 4 mm, making it easier to apply. The objective of this study was to determine the differences in the microhardness between packable and bulkfill composite resin restorations with a cavity depth of 2 mm and 4 mm. This study was done using 32 Teon molds (5 mm diameter, and grouped randomly into 4 groups in which each consisted of 8 samples. Group 1A, packable composite resin was applied to the mold with a cavity depth of 2 mm. Group 1B, bulkfill composite resin was applied to the mold with a cavity depth of 2 mm. Group 2A, packable composite resin was applied with a depth of 4 mm. Group 2B, bulkfill composite resin was applied with a depth of 4 mm. Each sample was immersed in articial saliva with a pH of 6.8 and stored in an incubator at a temperature of 37°C for 24 hours. The hardness of each sample was tested using Vickers indenter microhardness tester. The data obtained were then analyzed by using two-way ANOVA, followed by Tukey’s test. The results showed that bulkfill composite resin with a cavity depth of 2 mm has the highest average of microhardness (31.09 ± 2.02 VHN, followed by packable composite resin with a depth of 2 mm (17.52 ± 1.25 VHN, bulkfill with a depth of 4 mm (11.97 ± 1.23 VHN and packable with a depth of 4 mm (3.18 ± 0.85 VHN. The two-way ANOVA analysis showed that there are significant differences between the types of composite resin and cavity depths (p < 0.05, and there is interaction between the types of composite resin and cavity depth (p<0.05. In conclusion, the microhardness of packable composite resin is lower than that of bulkfill at a cavity depth of 2 and 4 mm.   ABSTRAK Restorasi resin komposit dengan bulkfill semakin populer karena material tersebut dapat disinar dengan ketebalan sampai 4

  2. Molded ultra-low density microcellular foams

    International Nuclear Information System (INIS)

    Rand, P.B.; Montoya, O.J.

    1986-07-01

    Ultra-low density (< 0.01 g/cc) microcellular foams were required for the NARYA pulsed-power-driven x-ray laser development program. Because of their extreme fragility, molded pieces would be necessary to successfully field these foams in the pulsed power accelerator. All of the foams evaluated were made by the thermally induced phase separation technique from solutions of water soluble polymers. The process involved rapidly freezing the solution to induce the phase separation, and then freeze drying to remove the water without destroying the foam's structure. More than sixty water soluble polymers were evaluated by attempting to make their solutions into foams. The foams were evaluated for shrinkage, density, and microstructure to determine their suitability for molding and meeting the required density and cell size requirements of 5.0 mg/cc and less than twenty μmeters. Several promising water soluble polymers were identified including the polyactylic acids, guar gums, polyactylamide, and polyethylene oxide. Because of thier purity, structure, and low shrinkage, the polyacrylic acids were chosen to develop molding processes. The initial requirements were for 2.0 cm. long molded rods with diameters of 1.0, 2.0. and 3.0 mm. These rods were made by freezing the solution in thin walled silicon rubber molds, extracting the frozen preform from the mold, and then freeze drying. Requirements for half rods and half annuli necessitated using aluminum molds. Again we successfully molded these shapes. Our best efforts to date involve molding annuli with 3.0 mm outside diameters and 2.0 mm inside diameters

  3. Extended Resin Composite Restorations: Techniques and Procedures

    NARCIS (Netherlands)

    Loomans, B.A.C.; Hilton, T.

    2016-01-01

    This article gives an overview of the state of the art of different restorative treatment procedures and techniques needed for placing extended posterior resin composite restorations. Clinical aspects related to the procedure are discussed and reviewed based on the current literature, such as the

  4. Influência do desempenho térmico de moldes fabricados com compósito epóxi/alumínio nas propriedades de pp moldado por injeção Thermal behavior of epoxy/aluminum rapid tooling composite during injection molding of polypropylene

    Directory of Open Access Journals (Sweden)

    Gean V. Salmoria

    2008-09-01

    Full Text Available O surgimento das tecnologias de prototipagem rápida (RP e de ferramental rápido (RT tem despertado interesse da indústria de moldes de injeção. O vazamento de termofixos com cargas metálicas possibilita a construção de moldes usando materiais compósitos, os quais apresentam maior resistência que os utilizados por outras técnicas RT. Neste trabalho foi estudado o comportamento térmico de moldes fabricados em epóxi/alumínio durante a injeção de polipropileno através de avaliações da estrutura e de propriedades mecânicas utilizando difração de raio X e ensaios de dureza e de tração. Os corpos-de-prova injetados no molde em compósito epóxi/alumínio apresentaram pequenas diferenças no grau de cristalinidade das superfícies analisadas e propriedades mecânicas semelhantes aos corpos-de-prova injetados em molde de aço. O estudo mostrou um razoável desempenho térmico do molde compósito durante a injeção de polipropileno evidenciando a viabilidade de utilização destes moldes na produção de pequenas séries de protótipos e de produtos neste termoplástico.rapid prototyping (RP and rapid tooling (RT technologies are gaining increasing importance in the injection molding industry. Casting of resin/metal composites allows the construction of molds with greater resistance than those manufactured by other RT techniques such as Stereolithography. In this work, the thermal behavior of molds manufactured in epoxy/aluminum during the injection molding of polypropylene specimens was investigated. Structural and mechanical characterization of the molded specimens included X ray analysis, hardness and tensile testing. The samples presented small differences in the degree of crystallinity and similar mechanical properties in comparison with samples injected into steel molds. This study showed a reasonable thermal performance of the epoxy/aluminum mold during the injection molding of polypropylene, thus demonstrating the

  5. Mold contamination of automobile air conditioner systems.

    Science.gov (United States)

    Kumar, P; Lopez, M; Fan, W; Cambre, K; Elston, R C

    1990-02-01

    Eight cars belonging to patients who were found to have exacerbation of allergic rhinitis and bronchial asthma after turning on the air conditioner in their cars were examined. Mold concentrations inside the passenger compartment with the a/c turned off and at different climate control settings were lower than concentrations in the outside air. After turning on the air conditioner to "Max", cultures obtained at various intervals revealed that mold concentrations decreased significantly with time. Furthermore, placement of a filter at the portal of entry of outside air significantly reduced the mold concentration in the passenger compartment.

  6. Reduction of polyester resin shrinkage by means of epoxy resin

    International Nuclear Information System (INIS)

    Pietrzak, M.; Brzostowski, A.

    1981-01-01

    An attempt was made to decrease the shrinkage of unsaturated polyester resin, taking place during radiation-induced curing, by the addition of epoxy resin. In order to combine chemically both resins, the epoxy component was modified with cinnamic and acrylic acids. A composition of 90 parts of polyester resin, 10 parts of epoxy resin modified with cinnamic acid, and 150 parts of a silica filler showed a volume shrinkage of 1.2%. (author)

  7. Laminate article

    Science.gov (United States)

    Williams, Robert K.; Paranthaman, Mariappan; Chirayil, Thomas G.; Lee, Dominic F.; Goyal, Amit; Feenstra, Roeland

    2002-01-01

    A laminate article comprises a substrate and a biaxially textured (RE.sub.x A.sub.(1-x)).sub.2 O.sub.2-(x/2) buffer layer over the substrate, wherein 0article can include a layer of YBCO over the (RE.sub.x A.sub.(1-x)).sub.2 O.sub.2-(x/2) buffer layer. A layer of CeO.sub.2 between the YBCO layer and the (RE.sub.x A.sub.(1-x)).sub.2 O.sub.2-(x/2) buffer layer can also be include. Further included can be a layer of YSZ between the CeO.sub.2 layer and the (RE.sub.x A.sub.(1-x)).sub.2 O.sub.2-(x/2) buffer layer. The substrate can be a biaxially textured metal, such as nickel. A method of forming the laminate article is also disclosed.

  8. Low void content autoclave molded titanium alloy and polyimide graphite composite structures.

    Science.gov (United States)

    Vaughan, R. W.; Jones, R. J.; Creedon, J. F.

    1972-01-01

    This paper discusses a resin developed for use in autoclave molding of polyimide graphite composite stiffened, titanium alloy structures. Both primary and secondary bonded structures were evaluated that were produced by autoclave processing. Details of composite processing, adhesive formulary, and bonding processes are provided in this paper, together with mechanical property data for structures. These data include -65 F, room temperature, and 600 F shear strengths; strength retention after aging; and stress rupture properties at 600 F under various stress levels for up to 1000 hours duration. Typically, shear strengths in excess of 16 ksi at room temperature with over 60% strength retention at 600 F were obtained with titanium alloy substrates.

  9. Review article

    DEFF Research Database (Denmark)

    Karsdal, Morten Asser; Krarup, H; Sand, J M B

    2014-01-01

    and to facilitate improved drug development. The aim of this article was to review the serological biomarkers that may assist in early diagnosis of patients, separate fast from slow- or nonprogressors, and possibly assist in drug development for fibroproliferative diseases, exemplified by liver fibrosis. The lack...... of success of biochemical markers and the possible reasons for this is discussed in the context of other fields with biomarker success. METHOD: This is a personal opinion review article. RESULTS: Biochemical markers, originating from the fibrotic structure, may have increased specificity and sensitivity...

  10. Metamodel-based design optimization of injection molding process variables and gates of an automotive glove box for enhancing its quality

    International Nuclear Information System (INIS)

    Kang, Gyung Ju; Park, Chang Hyun; Choi, Dong Hoon

    2016-01-01

    Injection molding process variables and gates of an automotive glove box were optimally determined to enhance its injection molding quality. We minimized warpage with satisfying constraints on clamp force, weldline, and profiles of filling and packing. Design variables concerning the injection molding process are temperatures of the mold and the resin, ram speeds, and packing pressures and durations; design variables concerning the gates are the shape of the center gate and locations of two side gates. To optimally determine the design variables in an efficient way, we adopted metamodel-based design optimization, sequentially using an optimal Latin hypercube design as a design of experiment, Kriging models as metamodels that replace time-consuming injection molding simulations, and a micro genetic algorithm as an optimization algorithm. In the optimization process, a commercial injection molding analysis software, MoldflowTM, was employed to evaluate the injection molding quality at design points specified. Using the proposed design approach, the warpage was found reduced by 20.5% compared to the initial warpage, while all the design constraints were satisfied, which clearly shows the validity of the proposed design approach

  11. Surface topographic characterization for polyamide composite injection molds made of aluminum and copper alloys.

    Science.gov (United States)

    Pereira, A; Hernández, P; Martinez, J; Pérez, J A; Mathia, T G

    2014-01-01

    In order to ensure flexibility and rapid new product development, the mold industry made use of soft materials for cavity inserts in injection molds. However, materials of this kind are prone to wear. This article analyzes the topographic characterization of the surface and wear processes in injection molds cavities. Two materials have been used to produce the cavities: aluminum alloy EN AW‐6082 T4 and copper alloy Cu Zn39 Pb3. The surface topography was measured with the use of optical interferometry profiling technology; roughness and surface parameters were determined according to ISO 4287, ISO 25178, and EUR 15178N. In order to complete this research, an experimental part with different thicknesses and shapes was designed, and cavity inserts of aluminum and copper were made. Polyamide PA6, with 30% fiberglass reinforcement, was employed in the experimental procedure. Measurements of cavity mold surfaces were performed after 9,200 cycles on each mold and at different locations on the mold. The surface measurement was made with a white light vertical scanning interferometry, also known as coherence scanning interferometry (ISO DIS 25178‐604). The results are analyzed and differences between the two types of cavity inserts materials are discussed. © Wiley Periodicals, Inc.

  12. Effects of fast mold temperature evolution on micro features replication quality during injection molding

    DEFF Research Database (Denmark)

    Liparoti, S.; Calaon, M.; Speranza, V.

    2017-01-01

    The growing demand to manufacture, with high accuracy, functional structures in the micro and sub-micrometer range polymer based microsystem products calls for reliable mass production processes. Being injection molding (IM) the preferential technology employed for polymer mass fabrication and mold...... temperature one of the most relevant process parameter to enhance polymer replication at the micro meter scale, the present study investigates effects of fast mold temperature evolution on final replication quality of produced injection molded parts. Micro features master geometries were produced by UV...... effect and let the surface to cool down soon after. This heating device allowed to maintain mold temperature at a constant value for a time that could be equal to the filling time or longer. A fully characterized isotactic polypropylene was used as the polymer material during the injection molding...

  13. Fast Mold Temperature Evolution on Micro Features Replication Quality during Injection Molding

    DEFF Research Database (Denmark)

    Liparoti, S.; Calaon, Matteo; Speranza, V.

    2016-01-01

    The growing demand to manufacture, with high accuracy, functional structures in the micro and sub-micro meterrange polymer based microsystem products calls for reliable mass production processes. Being injection molding (IM) the preferential technology employed for polymer mass fabrication and mold...... temperature one of the most relevant process parameter to enhance polymer replication at the micro meter scale, the present study investigates effects of fast mold temperature evolution on final replication quality of produced injection molded parts. Micro features master geometries were produced by UV...... and let the surface to cool down soon after. This heating device allowed to maintain mold temperature at a constant value for a time that could be equal to the filling time or longer. A fully characterized isotactic polypropylene was used as the polymer material during the injection molding experiments...

  14. Minimization of sink mark defects in injection molding process ...

    African Journals Online (AJOL)

    user

    molding. 1. Introduction. Injection molding is one of the major net shape forming processes for thermoplastic polymers. Over 30% of all the plastic parts manufactured are by injection molding. Injection molding is ideally suited for manufacturing large quantities of mass produced plastic parts of complex shapes and sizes.

  15. Fast prototyping of injection molded polymer microfluidic chips

    DEFF Research Database (Denmark)

    Hansen, Thomas Steen; Selmeczi, David; Larsen, Niels Bent

    2010-01-01

    We present fast prototyping of injection molding tools by the definition of microfluidic structures in a light-curable epoxy (SU-8) directly on planar nickel mold inserts. Optimized prototype mold structures could withstand injection molding of more than 300 replicas in cyclic olefin copolymer (COC...

  16. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. FIREARM-RELATED INJURIES AND. DEATHS AMONG CHILDREN AND. ADOLESCENTS IN CAPE TOWN -. 1992 -1996. Alyssa Wigton. Objective. To determ.i.lle the epidemiological profile of fireann- related injuries among children and adolescents in Cape. Town during recent years in order to ...

  17. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. References. 1. UNAIDS. Report on the Global HTV/AIDS Epidemic. Geneva: June 2000. 2. Connor E..\\1, Sperling RS, Gelber R. et al. Reduction of maternal-infant transmission of human immunodeficiency virus type 1 with zidovu dine treatment. N Eng! J Med 1994; 331:1173-1180. 3. Undegren ML ...

  18. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. PEAK RATES OF DIURESIS IN. HEALTHY HUMANS DURING ORAL. FLUID OVERLOAD. Timothy D Noakes, Gary Wilson, David A Gray,. Michael I Lambert, Steven C Dennis. Objective. To determine whether rates of intestinal fluid absorption and renal diuresis can match high rates of fluid ingestion ...

  19. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. CRITICAL CARE FOCUS. AETIOLOGY AND OUTCOME OF. SEVERE COMMUNITY-ACQUIRED. PNEUMONIA IN CHILDREN. ADMITTED TO A PAEDIATRIC. INTENSIVE CARE UNIT. S D Delport, T Brisley. Objective. To determine the aetiological agents and outcome of severe community-acquired ...

  20. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. UNPAID COMMUNITY. VOLUNTEERS - EFFECTIVE. PROVIDERS OF DIRECTLY. OBSERVED THERAPY (DOT) IN. RURAL SOUTH AFRICA. R D Barker, F J C Millard, M E Nthangeni. Objective. To il).ustrate successes and difficulties for the South. African National Tuberculosis Progranune in a ...

  1. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. Dual protection in sexually active women. Immo Kleinschmidt, Baker Ndugga Maggwa, Jennifer Smit,Mags E Beksinska, Helen Rees. Objective. To determine the prevalence and co-factors associated with the practice of dual protection against sexually transmitted infections (STis) and unwanted.

  2. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. EARLY DIAGNOSIS OF PROSTATE. CANCER IN THE WESTERN CAPE. C F Heyns, AM Naude, A J Visser, D C Marais,. H B Stopforth, J K Nyarko, G A Stellmacher. Background. Early stage prostate cancer does not cause symptoms, and even metastatic disease may exist for years without causing ...

  3. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. Nutritional variation and cardiovascular risk factors in. Tanzania - rural-urban difference. Marina Njelekela, Toshiaki Sato, Yasuo Nara, Tomohiro Miki, Sachiko Kuga, Takanori Noguchi, Torno Kanda, Masashi Yamori,. Josiah Ntogwisangu, Zablon Masesa, Yohana Mashalla, Jacob Mtabaji, Yukio ...

  4. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. Formative assessment promotes learning in undergraduate clinical clerkships. V C Burch, J L Seggie, N E Gary. Introduction. Clinical clerkships, typically situated in environments lacking educational structure, form the backbone of undergraduate medical training. The imperative to develop strategies ...

  5. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES c(~rvical spine injury outcome- a review of 101 cases treated in a tertiary referral unit. K Friielingsdorf, R N Dunn. Cervical spinal cord injury (SCI) is a devastating event for the patient and family. It has a huge impact on society because of the intensive resources required to manage the patient in both.

  6. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. OCCUPATIONAL EXPOSURE OF. INTERNS TO BLOOD IN AN AREA. OF HIGH HIV SEROPREVALENCE. A S Karstaedt, L Pantanowitz. Objective. To determine the epidemiology of work-related exposure to blood among interns. Design. Interns were invited to complete anonymously a questionnaire ...

  7. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. HISTORY OF MEDICINE. ELIM HOSPITAL - THE FIRST 100. YEARS. Part 2. C F van der Merwe. THE JAQUES ERA. The year 1957 saw the arrival of another giant in the history of. Elim Hospital. During this year Dr Pierre Jaques returned from postgraduate work in the UK. This son of the North was.

  8. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. References. 1. Raftery J. Mental health services in transition: the United States and the United Kingdom. Br. J Psychiatry 1992; 161: 589-593. 2. Sainsbury Centre for Mental Health. The Mental Health Services Workforce: Present and Future. A Report for the NHS Executive. London: The Sainsbury ...

  9. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. NUTRITIONAL STATUS AND. DENTAL CARIES IN A LARGE. SAMPLE OF 4- AND 5-YEAR-OLD. SOUTH AFRICAN CHILDREN. Peter Cleaton-Jones, Barbara D Richardson, Lars Granath,. L raul Fatti, Ruth SinweU, Alexander R Walker, Mirriam. Mogotsi. Background. Evidence from studies involving ...

  10. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. WHAT IS THE INFANT MORTALITY. RATE IN SOUTH AFRICA? THE NEED FOR IMPROVED DATA. Nadine Nannan, Debbie Bradshaw, Robert Mazur, Sim.phiwe. Maphumulo. Objectives. To review recent infant mortality and birth registration data in South Africa and to investigate geographical ...

  11. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    1997-06-17

    Jun 17, 1997 ... Steve Reid and Janet Giddy are two family physicians who worked from 1986 to 1995 at Bethesda Hospital in Ubombo,. Northern KwaZulu-Nata!. This article, which has been adapted from their submission to the Truth and Reconciliation. Commission (TRC) Health Sector Hearings on 17 June 1997,.

  12. Research Article

    African Journals Online (AJOL)

    2017-01-01

    Jan 1, 2017 ... the atomic level and to the experimental data. The purpose of this article is to fill this gap and to provide a more detailed and well-grounded substantial model of the photon. We will do it based on the theory of infinite nesting of matter and the substantial model of the electron [9]. We will start with considering ...

  13. Research Article

    African Journals Online (AJOL)

    2016-06-11

    Jun 11, 2016 ... n this article we try to explain the usage of tie-and-strut method a g this method in design of ... economical usage and ability to using them repeatedly (formwork system), the possibility of using the larger .... connecting regions have sufficient plastic deformation capacity, understanding of its behaviour will be ...

  14. Review Article

    African Journals Online (AJOL)

    Evert

    Vast hiatuses therefore exist in the South African historiography surrounding the First World. War and the role played by Union troops in it.4 This article reports on a review of the military archival holdings of the Documentation Centre in the light of these hiatuses. Deneys Reitz (1882–1944), third son of a former president of ...

  15. ORIGINAL ARTICLE

    African Journals Online (AJOL)

    boaz

    ORIGINAL ARTICLE. AFRICAN JOURNAL OF CLINICAL AND EXPERIMENTAL MICROBIOLOGY MAY 2017 ISBN 1595-689X VOL18 No. 2 ... aquaculture in particular is of great concern to environmental and public health. In Nigeria, regulation ..... Occupational and Environmental Hygiene, 7 (2): 66-71. 29. Adebowale O.O ...

  16. Original Article

    African Journals Online (AJOL)

    Administratör

    Stroke in Palestine www.ljm.org.ly. Libyan J Med, AOP: 080920. Page 39. Original Article. Characterization of Hospitalized Ischemic Stroke Patients in. Palestine. Sawalha AF ... Key words: Ischemic stroke, Risk factors, In-hospital mortality, Palestine. ABSTRACT .... stroke in young patients seems to vary between different ...

  17. Research Article

    African Journals Online (AJOL)

    2016-06-25

    Jun 25, 2016 ... This article aims at evaluating the fun oftware which are employed for approximate solution in optimization been produced least squares by usual methods for linear and non enetic algorithm in this research. t Squares, Genetic Algorithm, Linear Model, Nonlinear Model, S dence, e-mail: c.author@mail.com.

  18. SERIES ARTICLES

    Indian Academy of Sciences (India)

    T Padmanabhan. GENERAL ARTICLES. 441 Bernoulli Runs Using 'Book Cricket' to Evaluate. Cricketers. Anand Ramalingam. 454 Wilhelm Ostwald, the Father of Physical Chemistry. Deepika Janakiraman. 468 How Many Equivalent Resistances? Sameen Ahmed Khan. 476 Multiplication: From Thales to Lie. P H Keskar.

  19. SERIES ARTICLES

    Indian Academy of Sciences (India)

    IAS Admin

    Tanya Kaushal Srivastava. 1086 Stochastic Approximation. Vivek S Borkar. 1095 False Discovery Rates and Multiple Testing. Soumen Dey and Mohan Delampady. SERIES ARTICLES. 1110 Challenges in the Quest for Clean Energies. Other Renewable Resources and Conclusion. Sheela K Ramasesha. 1095. 1110.

  20. SERIES ARTICLES

    Indian Academy of Sciences (India)

    304 Dawn of Science. The Copernican Revolution. T Padmanabhan. GENERAL ARTICLES. 310 Mach's Principle. J V Narlikar. 322 Robert Dicke and Atomic Physics. Vasant Natarajan. 333 Decoding Non-Coding DNA: Trash or Treasure? Namrata Iyer. 341 Weierstrass's Theorem – Leaving no 'Stone' Unturned. B Sury.

  1. SERIES ARTICLES

    Indian Academy of Sciences (India)

    This is the recent image of the microwave background and a 'shadow' (in bright colours) cast by a nearby galaxy cluster, as predicted in. 1969 by Zeldovich and his student Sunyaev. (refer to the article on p.428). Image courtesy: European Space Agency. Ya B Zeldovich. (1914–1987). ( Illustration: Subhankar Biswas ).

  2. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES failure, breath-holding spells and even strokeY The decreased attention span and learning associated with iron deficiency may have adverse effects on cognitive and psychomotor development.'-' Furthermore, appropriate treatment of iron deficiency is effective and safe, It would therefore seem worth.

  3. REVIEW ARTICLE

    African Journals Online (AJOL)

    User

    To conduct this review, we searched for relevant articles indexed in certain databases such as PubMed, Scopus, Islamic ... disorder characterized by disproportionate amount of urine excreted while asleep (Farhat et al., 2000). ... reported to be the causes of this disorder (Behrman. E.R, 2007). Nocturnal enuresis in children ...

  4. SERIES ARTICLES

    Indian Academy of Sciences (India)

    RESONANCE | June 2011. Resonance journal of science education. June 2011 Volume 16 Number 6. GENERAL ARTICLES. 504 D D Kosambi: The Scholar ... 551 Early Indian History and the Legacy of D D Kosambi. Romila Thapar. Source: http://www.arvindguptatoys. com/arvindgupta/ddknumis- matics.pdf. Punch Mark.

  5. Research Article

    African Journals Online (AJOL)

    2016-06-18

    Jun 18, 2016 ... Research Article. Journal of Fundamental and Applied Sciences is licensed under a Creative Commons Attribution-NonCommercial 4.0. International ... and breakthrough for human not only in some location and for some year rather for the ... they are used for the new source for building a new structure.

  6. SERIES ARTICLES

    Indian Academy of Sciences (India)

    From Euclid to Soccer if is ... A R Rao. Chemical Research of Sir Prafulla Chandra Ray. Sreebrata Goswami and Samaresh Bhattacharya. Acharya Prafulla Chandra at the College of Science. Gurunath Mukherjee. FEATURE ARTICLES. 54 Nature Watch. Engimatic Bamboos. C K John and Rajani 5 Nadgauda.

  7. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    remarkable history. The aim of this article is to share with the reader some of the events that led to the establishment of this institution and to recount the achievements of its staff through more than 100 years of history. ... The remarkable story of their arrival in .... longer seen as role models and they had to change their policy,.

  8. Research Article

    African Journals Online (AJOL)

    2016-06-13

    Jun 13, 2016 ... emerging drug-resistant pathogens in research programme around the world. This article reviews the .... classes are as follows: a) ß-Lactams (Penicillins, Cephalosporins, Monobactams and Carbapenems) .... Vancomycin Resistant Enterococci (VRE), Pseudomonas aeruginosa and Candida albicans, etc.

  9. SERIES ARTICLES

    Indian Academy of Sciences (India)

    IAS Admin

    Inside Back Cover. Flowering Trees. (Credit: K Sankara Rao, IISc) ifference using CROs by Lissajous Method. Article-in-a-Box. John Dalton. S Natarajan. 2. Classroom. The Importance of. Selecting Suitable Com- ponents and Apparatus in Physics Laboratories. Vijay H Raybagkar. 76. Classics. On the Constitution of Bodies.

  10. REVIEW ARTICLE

    Indian Academy of Sciences (India)

    The article is aimed to review the impact of endogenous and exogenous factors on a mechanistic pathway of organophosphate pesticide biotransformation and various risk associated with it among the human population. Understanding the genetic polymorphism of genes involved in pesticide metabolism and highlighting ...

  11. Review Article

    African Journals Online (AJOL)

    2012-09-15

    Sep 15, 2012 ... Effects of Cheating on Accurate Assessment. Deepika Nelson, Julia Devardhi and Abdulaziz Dino. School of Foreign Language Studies, Main Campus, Post Box No: 53, Haramaya University, Ethiopia. Abstract. Article Information. In the view of Boud and Falchikov (2006) assessment has the clear purpose ...

  12. Download article

    African Journals Online (AJOL)

    user

    tions made in this article about outer texts in an electronic sign language dictionary serve as part of a complete concept model suggested specifically for the De la Bat School for the Deaf in Worcester,. South Africa (Fourie 2013). The purpose of the proposed dictionary is to give the learners of the De la Bat School electronic ...

  13. ORIGINAL ARTICLES

    African Journals Online (AJOL)

    ORIGINAL ARTICLES. Paediatric immunity. The immaturity of the infant immune system is demonstrated by the increased susceptibility of children to infections by both viral and bacterial pathogens. The humoral arm of the immune system is underdeveloped and differs greatly from that of adults. Infants only develop the ...

  14. RESEARCH ARTICLE

    Indian Academy of Sciences (India)

    USER

    RESEARCH ARTICLE. Loss of smooth muscle myosin heavy chain results in the bladder and stomach developing lesion during mouse fetal development in mice. Running title. Bladder and stomach lesion without SM-MHC. MEIJUAN LI, SHILI LI, YU RAO, SHENG CUI, KEMIAN GOU*. State Key Laboratory of ...

  15. RESEARCH ARTICLE

    Indian Academy of Sciences (India)

    Navya

    RESEARCH ARTICLE. Expression analysis of Argonaute, Dicer-like and .... provided a foundation for future functional genomics studies of transcriptional silencing-associated gene families in ..... developmental and stress responses, antiviral immune responses and chromatin structure. These genes can affect the growth, ...

  16. Research Article

    African Journals Online (AJOL)

    SAMSUNG

    2016-06-05

    Jun 5, 2016 ... for civil engineers (in terms of gravity and lateral load) in developed countries. Despite the relatively significant growth of LSF structures during the last decade in our country, the studies in this field have been still done neither in our country nor in abroad. In this article, we try to study LSF structures from the ...

  17. Review Article

    African Journals Online (AJOL)

    2007-12-02

    Dec 2, 2007 ... Introduction. What prompted this review article is because of the wrong notion that the only standard abdominal incision is the midline incision. Cases have been seen in which an abdominal incision extends from the xyphoid process to the symphysis pubis just to remove a perforated appendix! The reason ...

  18. Original Article

    African Journals Online (AJOL)

    2010 May;3(2):25-9. Original Article. AJNT. Abstract. Introduction: Several reports described an association between type 2 diabetes mellitus (DM) and chronic hepatitis C virus (HCV) infection. Chronic HCV infection is prevalent in Egypt. The present work aimed to evaluate the prevalence of proteinuria and neuropathy.

  19. Resin composite repair: Quantitative microleakage evaluation of resin-resin and resin-tooth interfaces with different surface treatments

    OpenAIRE

    Celik, Cigdem; Cehreli, Sevi Burcak; Arhun, Neslihan

    2015-01-01

    Objective: The aim was to evaluate the effect of different adhesive systems and surface treatments on the integrity of resin-resin and resin-tooth interfaces after partial removal of preexisting resin composites using quantitative image analysis for microleakage testing protocol. Materials and Methods: A total of 80 human molar teeth were restored with either of the resin composites (Filtek Z250/GrandioSO) occlusally. The teeth were thermocycled (1000?). Mesial and distal 1/3 parts of the res...

  20. Facts about Stachybotrys chartarum and Other Molds

    Science.gov (United States)

    ... leakage may have occurred in roofs, pipes, walls, plant pots, or where there has been flooding, they ... molds. People with immune suppression or underlying lung disease are more susceptible to fungal infections. Top of Page How do you know ...

  1. Injection molded self-cleaning surfaces

    DEFF Research Database (Denmark)

    Søgaard, Emil

    This PhD thesis concerns the development of superhydrophobic surfaces fabricated by injection molding. Today, injection molding is the prevalent production method for consumer plastic products. However, concerns regarding the environmental impact of a plastic production are increasing, especially...... because the use of potentially toxic self-cleaning coatings is used worldwide in a larger and larger scale. In this context, the work in this PhD project could be seen as a scientific effort towards reducing toxic compounds in manufactured plastic parts by developing injecting molded surfaces......° for structured surfaces with a drop roll-off angle of less than 2°. Thereby, it is shown that an extremely water repellant surface can be injection molded directly with clear perspectives for more environmental and healthier plastic consumer products....

  2. National Allergy Bureau Pollen and Mold Report

    Science.gov (United States)

    ... Search AAAAI National Allergy Bureau Pollen and Mold Report Date: May 01, 2018 Location: San Antonio (2), ... 30/2018 ( click here to view ). Our Allergen Report Email Service can automatically email you daily pollen ...

  3. Modelling and monitoring in injection molding

    DEFF Research Database (Denmark)

    Thyregod, Peter

    2001-01-01

    This thesis is concerned with the application of statistical methods in quality improvement of injection molded parts. The methods described are illustrated with data from the manufacturing of parts for a medical device. The emphasis has been on the variation between cavities in multi-cavity molds....... >From analysis of quality measurements from a longer period of manufacturing, it was found that differences in cavities was that source of variation with greatest influence on the lenght of the molded parts. The other large contribution to the lenght varation was the different machine settings. Samples...... taken within the same machine set-point did not cause great variation compared to the two preceding sources of variation. A simple graphical approach is suggested for finding patterns in the cavity differences. Applying this method to data from a 16 cavity mold, a clear connection was found between...

  4. Molds on Food: Are They Dangerous?

    Science.gov (United States)

    ... on forgotten bologna, fuzzy green dots on bread, white dust on Cheddar, coin-size velvety circles on fruits, and furry growth on the surface of jellies. When a food shows heavy mold growth, "root" threads have invaded ...

  5. Thermal Stress of Surface of Mold Cavities and Parting Line of Silicone Molds

    OpenAIRE

    Bajčičák Martin; Šuba Roland

    2014-01-01

    The paper is focused on the study of thermal stress of surface of mold cavities and parting line of silicone molds after pouring. The silicone mold White SD - THT was thermally stressed by pouring of ZnAl4Cu3 zinc alloy with pouring cycle 20, 30 and 40 seconds. The most thermally stressed part of surface at each pouring cycle is gating system and mold cavities. It could be further concluded that linear increase of the pouring cycle time leads to the exponential increasing of the maximum tempe...

  6. A new insight into foaming mechanisms in injection molding via a novel visualization mold

    Directory of Open Access Journals (Sweden)

    V. Shaayegan

    2016-06-01

    Full Text Available The complex mechanisms of bubble nucleation and dynamics in foam injection molding have not been uncovered despite many previous efforts due to the non-steady stop-and-flow nature of injection molding and the non-uniform temperature and pressure distributions in the mold. To this end, a new visualization mold was designed and manufactured for the direct observation of bubble nucleation and growth/collapse in foam injection molding. A reflective prism was incorporated into the stationary part of the injection mold with which the nucleation and growth behaviors of bubbles were successfully observed. The mechanisms of bubble nucleation in low- and high-pressure foam injection molding, with and without the application of gas-counter pressure, was investigated. We identified how the inherently non-uniform cell structure is developed in low-pressure foam injection molding with gate-nucleated bubbles, and when and how cell nucleation occurs in high-pressure foam injection molding with a more uniform pressure drop.

  7. The effect of light-cured nanofilled composite resin shades on their under-surface temperature

    Science.gov (United States)

    Hanum, U. A.; Herda, E.; Indrani, D. J.

    2017-08-01

    The objective of this study was to observe the effect of shades of light-cured nanofilled composite resins on their under-surface temperature. Resin composites specimens of shades bright, medium, and dark shade were obtained from a cylindrical mold. While polymerizing using a curing unit, the under-surface temperature was determined at the bottom of the specimens using a thermocouple wire 20 sec after the start. Results showed that the under-surface temperature of the darker shade specimens were relatively higher that those of the brighter shades with significant diffferences between the resin composites of different shades. To conlude, the under-surface temperature of the light-cured nanofilled resin composites raised from the brighter to the darker shades.

  8. Indoor Molds and Respiratory Hypersensitivity: A Comparison of Selected Molds and House Dust Mite Induced Responses in a Mouse Model**

    Science.gov (United States)

    Molds are ubiquitous in the environment and exposures to molds contribute to various human diseases. Damp/moldy environments have been associated with asthma exacerbation, but mold's role in allergic asthma induction is less clear. The molds selected for these studies are commonl...

  9. 21 CFR 133.184 - Roquefort cheese, sheep's milk blue-mold, and blue-mold cheese from sheep's milk.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Roquefort cheese, sheep's milk blue-mold, and blue-mold cheese from sheep's milk. 133.184 Section 133.184 Food and Drugs FOOD AND DRUG ADMINISTRATION..., sheep's milk blue-mold, and blue-mold cheese from sheep's milk. (a) Description. (1) Roquefort cheese...

  10. Traditional Mold Analysis Compared to a DNA-based Method of Mold Analysis with Applications in Asthmatics' Homes

    Science.gov (United States)

    Traditional environmental mold analysis is based-on microscopic observations and counting of mold structures collected from the air on a sticky surface or culturing of molds on growth media for identification and quantification. A DNA-based method of mold analysis called mol...

  11. Protective articles

    International Nuclear Information System (INIS)

    Wardley, R.B.

    1983-01-01

    This patent specification describes an article affording protection against radiation, and especially against X-rays comprising at least one flexible layer of lead filled material in an envelope of, or sandwiched between two layers of a knitted, woven or non-woven fabric preferably of synthetic fibrous material, carrying on its outer surface a coating of flexible polyurethane. The outer fabric provides a resilient, extremely tough and cut resistant covering for the relatively soft lead filled material. (author)

  12. Integrated mold/surface-micromachining process

    Energy Technology Data Exchange (ETDEWEB)

    Barron, C.C.; Fleming, J.G.; Montague, S.; Sniegowski, J.J.; Hetherington, D.L.

    1996-03-01

    We detail a new monolithically integrated silicon mold/surface-micromachining process which makes possible the fabrication of stiff, high-aspect-ratio micromachined structures integrated with finely detailed, compliant structures. An important example, which we use here as our process demonstration vehicle, is that of an accelerometer with a large proof mass and compliant suspension. The proof mass is formed by etching a mold into the silicon substrate, lining the mold with oxide, filling it with mechanical polysilicon, and then planarizing back to the level of the substrate. The resulting molded structure is recessed into the substrate, forming a planar surface ideal for subsequent processing. We then add surface-micromachined springs and sense contacts. The principal advantage of this new monolithically integrated mold/surface-micromachining process is that it decouples the design of the different sections of the device: In the case of a sensitive accelerometer, it allows us to optimize independently the proof mass, which needs to be as large, stiff, and heavy as possible, and the suspension, which needs to be as delicate and compliant as possible. The fact that the high-aspect-ratio section of the device is embedded in the substrate enables the monolithic integration of high-aspect-ratio parts with surface-micromachined mechanical parts, and, in the future, also electronics. We anticipate that such an integrated mold/surface micromachining/electronics process will offer versatile high-aspect-ratio micromachined structures that can be batch-fabricated and monolithically integrated into complex microelectromechanical systems.

  13. Mold contamination and air handling units.

    Science.gov (United States)

    Wilson, Stephen C; Palmatier, Robert N; Andriychuk, Larysa A; Martin, Jared M; Jumper, Cynthia A; Holder, Homer W; Straus, David C

    2007-07-01

    An investigation was conducted on selected locations in air handling units (AHUs) to (a) identify common mold species found on these locations, (b) determine whether some locations (and subsets) featured mold growth sites more frequently than others, (c) ascertain whether the operating condition of AHUs is related to mold contamination, and (d) provide a basis for a microbial sampling protocol for AHUs. A total of 566 tape lifts and 570 swab samples were collected from the blower wheel fan blades, insulation, cooling coil fins, and ductwork from 25 AHUs. All AHU conditions were numerically rated using a heating, ventilation and air-conditioning (HVAC) survey. Results showed that Cladosporium sp. fungi were commonly recovered in terms of growth sites and deposited spores, and they were found mainly in the blower wheel fan blades, the ductwork, and the cooling coil fins. Subsections of the fan blades, insulation, and cooling coil fins showed no preferred area for mold growth sites. Other organisms such as Penicillium sp., Aspergillus sp., and Paecilomyces sp. were recovered from the cooling coil fins and insulation. Because of the widespread prevalence of Cladosporium sp., there was no relationship between mold growth and operating condition. However, the presence of different species of molds in locations other than the blower wheel blades may indicate that the AHU condition is not optimal. A suggested microbial sampling protocol including interpretations of sample results is presented.

  14. Factors influencing microinjection molding replication quality

    Science.gov (United States)

    Vera, Julie; Brulez, Anne-Catherine; Contraires, Elise; Larochette, Mathieu; Trannoy-Orban, Nathalie; Pignon, Maxime; Mauclair, Cyril; Valette, Stéphane; Benayoun, Stéphane

    2018-01-01

    In recent years, there has been increased interest in producing and providing high-precision plastic parts that can be manufactured by microinjection molding: gears, pumps, optical grating elements, and so on. For all of these applications, the replication quality is essential. This study has two goals: (1) fabrication of high-precision parts using the conventional injection molding machine; (2) identification of robust parameters that ensure production quality. Thus, different technological solutions have been used: cavity vacuuming and the use of a mold coated with DLC or CrN deposits. AFM and SEM analyses were carried out to characterize the replication profile. The replication quality was studied in terms of the process parameters, coated and uncoated molds and crystallinity of the polymer. Specific studies were processed to quantify the replicability of injection molded parts (ABS, PC and PP). Analysis of the Taguchi experimental designs permits prioritization of the impact of each parameter on the replication quality. A discussion taking into account these new parameters and the thermal and spreading properties on the coatings is proposed. It appeared that, in general, increasing the mold temperature improves the molten polymer fill in submicron features except for the steel insert (for which the presence of a vacuum is the most important factor). Moreover, the DLC coating was the best coating to increase the quality of the replication. This result could be explained by the lower thermal diffusivity of this coating. We noted that the viscosity of the polymers is not a primordial factor of the replication quality.

  15. Die Casting Mold Design for Aluminum Alloy Shell of Instrument

    OpenAIRE

    Li Yuanyuan; Wang Meng; Guo Yuchao

    2015-01-01

    This paper is about die casting mold design for aluminum alloy shell of instrument. Three-dimensional model of the casting and mold are designed by using Pro/Engineer and AutoCad which can analyze forming quality. Digital design and theoretical calculation can greatly shorten product development cycle and mold design cycle, improve the accuracy of product design and mold design, and reduce the cost of mold design.

  16. Die Casting Mold Design for Aluminum Alloy Shell of Instrument

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2015-01-01

    Full Text Available This paper is about die casting mold design for aluminum alloy shell of instrument. Three-dimensional model of the casting and mold are designed by using Pro/Engineer and AutoCad which can analyze forming quality. Digital design and theoretical calculation can greatly shorten product development cycle and mold design cycle, improve the accuracy of product design and mold design, and reduce the cost of mold design.

  17. Glass Fiber Resin Composites and Components at Arctic Temperatures

    Science.gov (United States)

    2015-06-01

    mm long 3.16 mm thick type I dog bone specimen was used. Step by step direction can be found in Appendix A. 1. Specimen Mold To create the...dog bone specimen that was left over from a previous experiment was then taped to the back of the new specimen and placed on a table. By pushing on...and even specimen to specimen. Batch 2 was not tested because the specimen had a sticky surface upon curing. Resin Batch 3 performed significantly

  18. A Study of Nanoclay Reinforcement of Biocomposites Made by Liquid Composite Molding

    Directory of Open Access Journals (Sweden)

    Farida Bensadoun

    2011-01-01

    Full Text Available Liquid composite molding (LCM processes are widely used to manufacture composite parts for the automotive industry. An appropriate selection of the materials and proper optimization of the manufacturing parameters are keys to produce parts with improved mechanical properties. This paper reports on a study of biobased composites reinforced with nanoclay particles. A soy-based unsaturated polyester resin was used as synthetic matrix, and glass and flax fiber fabrics were used as reinforcement. This paper aims to improve mechanical and flammability properties of reinforced composites by introducing nanoclay particles in the unsaturated polyester resin. Four different mixing techniques were investigated to improve the dispersion of nanoclay particles in the bioresin in order to obtain intercalated or exfoliated structures. An experimental study was carried out to define the adequate parameter combinations between vacuum pressure, filling time, and resin viscosity. Two manufacturing methods were investigated and compared: RTM and SCRIMP. Mechanical properties, such as flexural modulus and ultimate strength, were evaluated and compared for conventional glass fiber composites (GFC and flax fiber biocomposites (GFBiores-C. Finally, smoke density analysis was performed to demonstrate the effects and advantages of using an environment-friendly resin combined with nanoclay particles.

  19. The Influence of Hydroxylated Carbon Nanotubes on Epoxy Resin Composites

    Directory of Open Access Journals (Sweden)

    Jiaoxia Zhang

    2012-01-01

    Full Text Available Hydroxylated multiwall carbon nanotubes (MWNTs/epoxy resin nanocomposites were prepared with ultrasonic dispersion and casting molding. The effect of hydroxylated MWNTs content on reactive activity of composites is discussed. Then the flexural and electrical properties were studied. Transmission electron microscope was employed to characterize the microstructure of nanocomposites. As a result, the reactive activity of nanocomposites obtained increases with the increasing content of MWNTs. When MWNTs content of the composites is 1 wt%, as compared to neat resin, the flexural strength increases from 143 Mpa to 156 MPa, the modulus increases from 3563 Mpa to 3691 MPa, and the volume and surface resistance of nanocomposites decrease by two orders of magnitude, respectively.

  20. An in vitro study to compare the transverse strength of thermopressed and conventional compression-molded polymethylmethacrylate polymers.

    Science.gov (United States)

    Raut, Anjana; Rao, Polsani Laxman; Vikas, B V J; Ravindranath, T; Paradkar, Archana; Malakondaiah, G

    2013-01-01

    Acrylic resins have been in the center stage of Prosthodontics for more than half a century. The flexural fatigue failure of denture base materials is the primary mode of clinical failure. Hence there is a need for superior physical and mechanical properties. This in vitro study compared the transverse strength of specimens of thermopressed injection-molded and conventional compression-molded polymethylmethacrylate polymers and examined the morphology and microstructure of fractured acrylic specimens. The following denture base resins were examined: Brecrystal (Thermopressed injection-molded, modified polymethylmethacrylate) and Pyrax (compression molded, control group). Specimens of each material were tested according to the American Society for Testing and Materials standard D790-03 for flexural strength testing of reinforced plastics and subsequently examined under SEM. The data was analyzed with Student unpaired t test. Flexural strength of Brecrystal (82.08 ± 1.27 MPa) was significantly higher than Pyrax (72.76 ± 0.97 MPa). The tested denture base materials fulfilled the requirements regarding flexural strength (>65 MPa). The scanning electron microscopy image of Brecrystal revealed a ductile fracture with crazing. The fracture pattern of control group specimens exhibited poorly defined crystallographic planes with a high degree of disorganization. Flexural strength of Brecrystal was significantly higher than the control group. Brecrystal showed a higher mean transverse strength value of 82.08 ± 1.27 MPa and a more homogenous pattern at microscopic level. Based on flexural strength properties and handling characteristics, Brecrystal may prove to be an useful alternative to conventional denture base resins.

  1. An in vitro study to compare the transverse strength of thermopressed and conventional compression-molded polymethylmethacrylate polymers

    Directory of Open Access Journals (Sweden)

    Anjana Raut

    2013-01-01

    Full Text Available Statement of Problem: Acrylic resins have been in the center stage of Prosthodontics for more than half a century. The flexural fatigue failure of denture base materials is the primary mode of clinical failure. Hence there is a need for superior physical and mechanical properties. Purpose: This in vitro study compared the transverse strength of specimens of thermopressed injection-molded and conventional compression-molded polymethylmethacrylate polymers and examined the morphology and microstructure of fractured acrylic specimens. Materials and Methods: The following denture base resins were examined: Brecrystal (Thermopressed injection-molded, modified polymethylmethacrylate and Pyrax (compression molded, control group. Specimens of each material were tested according to the American Society for Testing and Materials standard D790-03 for flexural strength testing of reinforced plastics and subsequently examined under SEM. The data was analyzed with Student unpaired t test. Results: Flexural strength of Brecrystal (82.08 ± 1.27 MPa was significantly higher than Pyrax (72.76 ± 0.97 MPa. The tested denture base materials fulfilled the requirements regarding flexural strength (>65 MPa. The scanning electron microscopy image of Brecrystal revealed a ductile fracture with crazing. The fracture pattern of control group specimens exhibited poorly defined crystallographic planes with a high degree of disorganization. Conclusion: Flexural strength of Brecrystal was significantly higher than the control group. Brecrystal showed a higher mean transverse strength value of 82.08 ± 1.27 MPa and a more homogenous pattern at microscopic level. Based on flexural strength properties and handling characteristics, Brecrystal may prove to be an useful alternative to conventional denture base resins.

  2. PETI-298 Prepared by Microwave Synthesis: Neat Resin and Composite Properties

    Science.gov (United States)

    Smith, Joseph G.; Connell, John W.; Li, Chao-Jun; Wu, Wei; Criss, Jim M., Jr.

    2004-01-01

    PETI-298 is a high temperature/high performance matrix resin that is processable into composites by resin transfer molding (RTM), resin infusion and vacuum assisted RTM techniques. It is typically synthesized in a polar aprotic solvent from the reaction of an aromatic anhydride and a combination of diamines and endcapped with phenylethynylphthalic anhydride. Microwave synthesis of PETI-298 was investigated as a means to eliminate solvent and decrease reaction time. The monomers were manually mixed and placed in a microwave oven for various times to determine optimum reaction conditions. The synthetic process was subsequently scaled-up to 330g. Three batches were synthesized and combined to give 1 kg of material that was characterized for thermal and rheological properties and compared to PETI-298 prepared by the classic solution based synthetic method. The microwave synthesized PETI-298 was subsequently used to fabricate flat laminates on T650 carbon fabric by RTM. The composite panels were analyzed and mechanical properties determined and compared with those fabricated from PETI-298 prepared by the classic solution method. The microwave synthesis process and characterization of neat resin and carbon fiber reinforced composites fabricated by RTM will be presented. KEY WORDS: Resin Transfer Molding, High Temperature Polymers, Phenylethynyl Terminated Imides, Microwave Synthesis

  3. Attribute based selection of thermoplastic resin for vacuum infusion process

    DEFF Research Database (Denmark)

    Prabhakaran, R.T. Durai; Lystrup, Aage; Løgstrup Andersen, Tom

    2011-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  4. Effect of surface treatment of prefabricated posts on bonding of resin cement

    DEFF Research Database (Denmark)

    Sahafi, Alireza; Peutzfeld, Anne; Asmussen, Erik

    2004-01-01

    This in vitro study evaluated the effect of various surface treatments of prefabricated posts of titanium alloy (ParaPost XH), glass fiber (ParaPost Fiber White) and zirconia (Cerapost) on the bonding of two resin cements: ParaPost Cement and Panavia F by a diametral tensile strength (DTS) test...... the start of mixing the resin cement, the specimen was freed from the mold and stored in water at 37 degrees C for seven days. Following water storage, the specimen was wet-ground to a final length of approximately 3 mm. The DTS of specimens was determined in a Universal Testing Machine. The bonding...

  5. Poly(arylene ether-co-imidazole)s as toughness modifiers for epoxy resins

    Science.gov (United States)

    Mcdaniel, Patricia D. (Inventor); Connell, John W. (Inventor)

    1994-01-01

    A toughened epoxy was prepared by reacting an epoxy resin with a poly(arylene ether-co-imidazole)s (PAEI). The epoxy resin comprises N,N,N',N'tetraglycidyl-4,4'- methylenebisbenzenamine and 4-aminophenyl sulfone. The PAEI was prepared by reacting an aromatic bisphenol, a bisphenol imidazole, and an activated aromatic dihalide or dinitro compound in the presence of potassium carbonate in a polar aprotic solvent at an elevated temperature. The epoxies which were modified with these particular PAEI's showed a significant increase in toughness with only a 10 weight percent loading of the PAEI into the epoxy. These toughened epoxies were used to prepare composites and molded parts.

  6. Rapid and low-cost fabrication of polystyrene-based molds for PDMS microfluidic devices using a CO2 laser

    KAUST Repository

    Li, Huawei

    2011-11-01

    In this article, we described a rapid and low-cost method to fabricate polystyrene molds for PDMS microfluidic devices using a CO2 laser system. It takes only several minutes to fabricate the polystyrene mold with bump pattern on top of it using a CO2 laser system. The bump pattern can be easily transferred to PDMS and fabricate microchannles as deep as 3μm on PDMS. © (2012) Trans Tech Publications, Switzerland.

  7. The effect of mold surface topography on plastic parat in-process shrinkage in injection molding

    DEFF Research Database (Denmark)

    Arlø, Uffe Rolf; Hansen, Hans Nørgaard; Kjær, Erik Michael

    2003-01-01

    An experimental study of the effect of mold surface roughness on in-process in-flow linear part shrinkage in injection molding has been carried out. The investigation is based on an experimental two-cavity tool, where the cavities have different surface topographies, but are otherwise identical...

  8. Communications article

    KAUST Repository

    Fariborzi, Hossein

    2017-07-20

    Seamless, covert communications using a communications system integrated or incorporated within an article of clothing is described. In one embodiment, the communications system is integrated or incorporated into a shoe insole and includes a haptic feedback mechanism, a communications module, a flexible pressure sensor, and a battery. The communications module includes a wireless communications module for wireless communications, a wired interface for wired communications, a microcontroller, and a battery charge controller. The flexible pressure sensor can be actuated by an individual\\'s toe, for example, and communication between two communications nodes can be achieved using coded signals sent by individuals using a combination of long and short presses on the pressure sensor. In response to the presses, wireless communications modules can transmit and receive coded signals based on the presses.

  9. Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Aslam, Muhammad, E-mail: klaira73@gmail.com; Altaf, Khurram, E-mail: khurram.altaf@petronas.com.my; Shirazi, Irfan, E-mail: irfanshirazi@hotmail.com [Mechanical Engineering Universiti Teknologi PETRONAS Malaysia (Malaysia)

    2015-07-22

    Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

  10. Creating mold-free buildings: a key to avoiding health effects of indoor molds.

    Science.gov (United States)

    Small, Bruce M

    2003-08-01

    In view of the high costs of building diagnostics and repair subsequent to water damage--as well as the large medical diagnostic and healthcare costs associated with mold growth in buildings--commitment to a philosophy of proactive preventive maintenance for home, apartment, school, and commercial buildings could result in considerable cost savings and avoidance of major health problems among building occupants. The author identifies common causes of mold growth in buildings and summarizes key building design and construction principles essential for preventing mold contamination indoors. Physicians and healthcare workers must be made aware of conditions within buildings that can give rise to mold growth, and of resulting health problems. Timely advice provided to patients already sensitized by exposure to molds could save these individuals, and their families, from further exposures as a result of inadequate building maintenance or an inappropriate choice of replacement housing.

  11. Mathematical modeling of the process of filling a mold during injection molding of ceramic products

    Science.gov (United States)

    Kulkov, S. N.; Korobenkov, M. V.; Bragin, N. A.

    2015-10-01

    Using the software package Fluent it have been predicted of the filling of a mold in injection molding of ceramic products is of great importance, because the strength of the final product is directly related to the presence of voids in the molding, making possible early prediction of inaccuracies in the mold prior to manufacturing. The calculations were performed in the formulation of mathematical modeling of hydrodynamic turbulent process of filling a predetermined volume of a viscous liquid. The model used to determine the filling forms evaluated the influence of density and viscosity of the feedstock, and the injection pressure on the mold filling process to predict the formation of voids in the area caused by the shape defect geometry.

  12. Influence of a Liquid Metal Temperature on a Thermal Decomposition of a Phenolic Resin

    Directory of Open Access Journals (Sweden)

    Holtzer M.

    2013-06-01

    Full Text Available Due to the presence of harmful substances in resins those mould sands may be hazardous to the natural environment and workers. The general assessment of harmfulness of sands used for molds and cores encompasses 2 basic points: emission of hazardous substances during processes of preparing sands, pouring mold with liquid metals (high temperatures, cooling and shaking-out; possibility of washing out hazardous substances from used sands to the environment, during storage or economic use outside foundries. We present the results of research on the emission of BTEX compounds from mould sands with phenolic resins during pouring liquid metal of different temperature (cast iron and Al alloy. The research was conducted according to the original method prepared by the authors, which has been used for years in cooperation with various foundries (Poland, abroad.

  13. Leaching studies on ion exchange resins immobilized in bitument matrix

    International Nuclear Information System (INIS)

    Grosche Filho, C.E.; Chandra, U.; Villalobos, J.P.

    1987-01-01

    To study radionuclide leaching from bitumen waste forms, many samples of bitumen mixed with ion-exchange resin labelled with 134 Cs were prepared. The resins used in the tests were nuclear grade mixed cationic/anionic bead resins. Different bittumen types were assayed: two destilled and to oxidized bitumens. Laboratory to scale samples, with surface/volume ratio (S/V) = 1, were molded to 5 cm diameter and 10 cm height. The composition of the mixtures were: 30, 40, 50 and 60% by weight of dried resin with bitumen. The leachant was deionized water with a leachant volume to sample surface rario of about 8 cm. Leached fractions were collected according to the recommendation of ISO method, with complete exchange of leachant beckers after each sampling. The volume collected for analysis was one liter. Marinelli were used for counting in a Ge(Li) detector. Up to now, results of 250 days have been accumulated. Samples prepared with distilled bitumen have shown a diffusion coefficient of the order of 10 -14 cm 2 /sec and those prepared with oxidized bitumen yielded a diffusion coefficient of the order of 10 -12 cm 2 /sec. Mathematical models of transport phenomena applied to cylindrical geometry were employed to fit experimental data. (Author) [pt

  14. Influence of different ceramics on resin cement Knoop Hardness Number.

    Science.gov (United States)

    Borges, Gilberto A; Agarwal, Parul; Miranzi, Benito A S; Platt, Jeffrey A; Valentino, Thiago Assunção; dos Santos, Paulo Henrique

    2008-01-01

    This study evaluated: (1) the effect of different ceramics on light attenuation that could affect microhardness, measured as the Knoop Hardness Number (KHN), of a resin cement immediately and 24 hours after polymerization and (2) the effect of different activation modes (direct light-activation, light activation through ceramics and chemical activation) on the KHN of a resin cement. Resin cement Rely XARC (3M ESPE) specimens 5.0 mm in diameter and 1.0 mm thickwere made in a Teflon mold covered with a polyester film. The cement was directly light activated for 40 seconds with an XL 2500 curing unit (3M ESPE) with 650 mW/cm2, light activated through ceramic discs of Duceram Plus (DeguDent), Cergogold (DeguDent), IPS Empress (Ivoclar), IPS Empress 2 (Ivoclar), Procera (NobelBiocare), In Ceram Alumina (Vita) and Cercon (DeguDent), having a 1.2 mm thickness or chemically activatedwith-out light application. The resin cement specimens were flattened, and KHN wasobtained using an HMV 2 microhardnesstester (Shimadzu) with a load of 50 g applied for 15 seconds 100 microm from the irradiated surface immediately and after storage at 37 degrees C for 24 hours. Ten measurements were made for each specimen, with three specimens for each group at each time. The data were submitted to ANOVA and Tukey's test (p = 0.05). The KHN of the resin cement was not only affected by the mode of activation, but also by the post-activation testing time. The mean KHN of the resin cementfor chemical activation and through all ceramics showed statistically significant lower values compared to direct activation immediately and at 24 hours. The KHN for 24 hourspost-activation was always superior to the immediate post-activation test except with direct activation. The most opaque ceramics resulted in the lowest KHN values.

  15. Injection molding simulation with variothermal mold temperature control of highly filled polyphenylene sulfide

    Science.gov (United States)

    Birkholz, A.; Tschiersky, M.; Wortberg, J.

    2015-05-01

    For the installation of a fuel cell stack to convert chemical energy into electricity it is common to apply bipolar plates to separate and distribute reaction gases and cooling agents. For reducing manufacturing costs of bipolar plates a fully automated injection molding process is examined. The high performance thermoplastic matrix material, polyphenylene sulfide (PPS), defies against the chemical setting and the operation temperature up to 200 °C. To adjust also high electrical and thermal conductivity, PPS is highly filled with various carbon fillers up to an amount of 65 percentage by volume. In the first step two different structural plates (one-sided) with three different gate heights and molds are designed according to the characteristics of a bipolar plate. To cope with the approach that this plate should be producible on standard injection molding machines with variothermal mold temperature control, injection molding simulation is used. Additionally, the simulation should allow to formulate a quality prediction model, which is transferrable to bipolar plates. Obviously, the basis for a precise simulation output is an accurate description of the material properties and behavior of the highly filled compound. This, the design of the structural plate and mold and the optimization via simulation is presented, as well. The influence of the injection molding process parameters, e.g. injection time, cycle times, packing pressure, mold temperature, and melt temperature on the form filling have been simulated to determine optimal process conditions. With the aid of the simulation and the variothermal mold temperature control it was possible to reduce the required melt temperature below the decomposition temperature of PPS. Thereby, hazardous decomposition products as hydrogen sulfide are obviated. Thus, the health of the processor, the longevity of the injection molding machine as well as the material and product properties can be protected.

  16. Environmental impact estimation of mold making process

    Science.gov (United States)

    Kong, Daeyoung

    Increasing concern of environmental sustainability regarding depletion of natural resources and resulting negative environmental impact has triggered various movements to address these issues. Various regulations about product life cycle have been made and applied to industries. As a result, how to evaluate the environmental impact and how to improve current technologies has become an important issue to product developers. Molds and dies are very generally used manufacturing tools and indispensible parts to the production of many products. However, evaluating environmental impact in mold and die manufacturing is not well understood and not much accepted yet. The objective of this thesis is to provide an effective and straightforward way of environmental analysis for mold and die manufacturing practice. For this, current limitations of existing tools were identified. While conventional life cycle assessment tools provide a lot of life cycle inventories, reliable data is not sufficient for the mold and die manufacturer. Even with comprehensive data input, current LCA tools only provide another comprehensive result which is not directly applicable to problem solving. These issues are critical especially to the mold and die manufacturer with limited resource and time. This thesis addresses the issues based on understanding the needs of mold and die manufacturers. Computer aided manufacturing (CAM) is the most frequently used software tool and includes most manufacturing information including the process definition and sometimes geometric modeling. Another important usage of CAM software tools is problem identification by process simulation. Under the virtual environment, possible problems are detected and solved. Environmental impact can be handled in the same manner. To manufacture molds and dies with minimizing the associated environmental impact, possible environmental impact sources must be minimized before the execution in the virtual environment. Molds and dies

  17. Method for removing contaminants from plastic resin

    Science.gov (United States)

    Bohnert, George W [Harrisonville, MO; Hand, Thomas E [Lee's Summit, MO; DeLaurentiis, Gary M [Jamestown, CA

    2008-12-09

    A resin recycling method that produces essentially contaminant-free synthetic resin material in an environmentally safe and economical manner. The method includes receiving the resin in container form. The containers are then ground into resin particles. The particles are exposed to a solvent, the solvent contacting the resin particles and substantially removing contaminants on the resin particles. After separating the particles and the resin, a solvent removing agent is used to remove any residual solvent remaining on the resin particles after separation.

  18. Physical and mechanical properties of bio-composites from wood particles and liquefied wood resin

    Science.gov (United States)

    Hui Pan; Todd F. Shupe; Chung-Yun Hse

    2009-01-01

    Compression molded composites were made from wood particles and a liquefied wood/phenol/formaldehyde co-condensed resin. Based on our previous research, a phenol to wood (P/W) ratio of 2/1 was chosen for this study. The two experimental variables selected were: 1) liquefaction temperature (150o and 180oC) and 2) cooking method (atmospheric and sealed). Panels were...

  19. Discharge of viscous UV-curable resin droplets by screen printing for UV nanoimprint lithography

    Science.gov (United States)

    Tanabe, Akira; Uehara, Takuya; Nagase, Kazuro; Ikedo, Hiroaki; Hiroshiba, Nobuya; Nakamura, Takahiro; Nakagawa, Masaru

    2016-06-01

    We demonstrated a coating method of screen printing for discharging droplets of a high-viscosity resin on a substrate for ultraviolet (UV) nanoimprint lithography (NIL). Compared with a spin-coated resin film on a silicon substrate, discharged resin droplets on a silicon substrate were effective in terms of the uniformity of residual layer thickness (RLT) in contact with a mold with various pattern densities. Fluorescence microscope observations with a fluorescent-dye-containing UV-curable resin enabled the evaluation of the shapes of resin droplets discharged on a substrate surface. Widely used screen mesh plates composed of a stainless mesh covered with a patterned emulsion film caused defects of undischarged parts, whereas defects-free resin droplets with a narrow size distribution were discharged by mesh-free plates prepared with laser ablation. The pitch-to-diameter ratio in the configuration of 10-µm-diameter holes needs to be larger than 2.5 times for printing a resin having a viscosity of 12,800 mPa s.

  20. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...

  1. Intelligent methods for the process parameter determination of plastic injection molding

    Science.gov (United States)

    Gao, Huang; Zhang, Yun; Zhou, Xundao; Li, Dequn

    2018-03-01

    Injection molding is one of the most widely used material processing methods in producing plastic products with complex geometries and high precision. The determination of process parameters is important in obtaining qualified products and maintaining product quality. This article reviews the recent studies and developments of the intelligent methods applied in the process parameter determination of injection molding. These intelligent methods are classified into three categories: Case-based reasoning methods, expert system- based methods, and data fitting and optimization methods. A framework of process parameter determination is proposed after comprehensive discussions. Finally, the conclusions and future research topics are discussed.

  2. 21 CFR 177.2280 - 4,4′-Isopropyl-idenedi-phenol-epichloro-hydrin thermo-setting epoxy resins.

    Science.gov (United States)

    2010-04-01

    ... thermo-setting epoxy resins. 177.2280 Section 177.2280 Food and Drugs FOOD AND DRUG ADMINISTRATION...,4′-Isopropyl-idenedi-phenol-epichloro-hydrin thermo-setting epoxy resins. 4,4′-Isopropylidenediphenol-epichlo-rohydrin thermosetting epoxy resins may be safely used as articles or components of...

  3. Double blind placebo controlled exposure to molds

    DEFF Research Database (Denmark)

    Meyer, H W; Jensen, K A; Nielsen, K F

    2005-01-01

    The objective was to develop an experimental setup for human exposure to mold spores, and to study the clinical effect of this exposure in sensitive subjects who had previously experienced potentially building-related symptoms (BRS) at work. From three water-damaged schools eight employees....... In conclusion this is, to our knowledge, the first study to successfully conduct a human exposure to a highly controlled dose of fungal material aerosolized directly from wet building materials. This short-term exposure to high concentrations of two different molds induced no more reactions than exposure...... to placebo in eight sensitive school employees. However, a statistical type II error cannot be excluded because of the small sample size. PRACTICAL IMPLICATIONS: In this double blind, placebo controlled study of mold exposure changes in symptoms, objective measurements and blood samples were small and mostly...

  4. Research Article Special Issue

    African Journals Online (AJOL)

    2017-08-08

    Aug 8, 2017 ... Among all, propolis stands out in term of biological activities. Propolis is referred to resinous material consists of 50% resins (composed of flavonoids and various phenolic acids), 30% wax, 10% essential oils, 5% pollen and 5% various organic compounds [1] collected by stingless bees from leaf buds or ...

  5. Effect of Injection Molding Melt Temperatures on PLGA Craniofacial Plate Properties during In Vitro Degradation

    Directory of Open Access Journals (Sweden)

    Liliane Pimenta de Melo

    2017-01-01

    Full Text Available The purpose of this article is to present mechanical and physicochemical properties during in vitro degradation of PLGA material as craniofacial plates based on different values of injection molded temperatures. Injection molded plates were submitted to in vitro degradation in a thermostat bath at 37 ± 1°C by 16 weeks. The material was removed after 15, 30, 60, and 120 days; then bending stiffness, crystallinity, molecular weights, and viscoelasticity were studied. A significant decrease of molecular weight and mechanical properties over time and a difference in FT-IR after 60 days showed faster degradation of the material in the geometry studied. DSC analysis confirmed that the crystallization occurred, especially in higher melt temperature condition. DMA analysis suggests a greater contribution of the viscous component of higher temperature than lower temperature in thermomechanical behavior. The results suggest that physical-mechanical properties of PLGA plates among degradation differ per injection molding temperatures.

  6. The manufactoring of a two–layered injection mold by welding

    Directory of Open Access Journals (Sweden)

    A. Košnik

    2011-10-01

    Full Text Available The article presents the technology of deposit cladding different materials, using the injection molds for thermoplastic as a case study. The aim of the study is to surface weld to the working surface of the mold a different material with corresponding physical properties. Steel (1.1141 and a copper alloy were used as the base, onto which different materials were surface-welded. Tungsten inert gas (TIG welding was employed to make molds inserts. An analysis of cross-sectioned specimens was made by optical microscopy, and chemical and hardness profiles were measured too. The thermal conductivity of base and cladded layer was also tested. Finally, a thermal fatigue test was employed to investigate the thermal fatigue properties of such surfaces.

  7. Powder Injection Molding of Ceria-Stabilized, Zirconia-Toughened Mullite Parts for UAV Engine Components

    Science.gov (United States)

    Martin, Renee; Vick, Michael; Enneti, Ravi K.; Atre, Sundar V.

    2013-11-01

    Powder injection molding (PIM) of ceria-stabilized, zirconia-toughened mullite composites were investigated in the present article with the goal of obtaining performance enhancement in complex geometries for energy and transportation applications. A powder-polymer mixture (feedstock) was developed and characterized to determine its suitability for fabricating complex components using the PIM process. Test specimens were injection molded and subsequently debound and sintered. The sintered properties indicated suitable properties for engine component applications used in unmanned aerial vehicles (UAVs). The measured feedstock properties were used in computer simulations to assess the mold-filling behavior for a miniature turbine stator. The results from the measurements of rheological and thermal properties of the feedstock combined with the sintered properties of the ceria-stabilized, zirconia-toughened mullite strongly indicate the potential for enhancing the performance of complex geometries used in demanding operating conditions in UAV engines.

  8. Interfacial reaction between zirconium alloy and graphite mold/yttrium oxide ceramic mold

    Directory of Open Access Journals (Sweden)

    Xie Huasheng

    2014-03-01

    Full Text Available Zirconium alloys are active in the molten state and tend to react with the mold during casting. The casting technology of zirconium is not yet well established; especially in selecting the mold materials, which are difficult to determine. In the present work, the interfacial reactions between zirconium casting and casting mold were studied. The zirconium alloy was melted in a vacuum arc skull furnace and then cast into the graphite mold and ceramic mold, respectively. The zirconium casting samples were characterized using SEM, EDS and XRD with an emphasis on the chemical diffusion of elements. A reaction layer was observed at the casting surface. Chemical analysis shows that chemical elements C, O and Y from the mold are diffused into the molten zirconium, and new phases, such as ZrC, Zr3O, YO1.335 and Y6ZrO11, are formed at the surface. In addition, an end product of zirconium valve cast in a yttria mold has a compact structure and good surface quality.

  9. The Elastic Mold Deformation During the Filling and Packing Stage of the Injection Molding Process

    Directory of Open Access Journals (Sweden)

    Stefan Kleindel

    2014-03-01

    Full Text Available The accurate numerical prediction of the mold filling process of long and thin walled parts is dependent on numerous factors. This paper investigates the effect of various influencing variables on the filling pattern by means of simulation and experimental validation. It was found that mold temperature, process settings and venting conditions have little effect on the predicted filling pattern. However, in the actual case study, the filling behavior observed during the experiments was significantly different compared to the numerical prediction. A structural finite element analysis of the moving mold half showed an unacceptable large deformation of the mold plates under injection pressure. A very good correlation between simulation and experiment was attained after improving the stiffness of the mold. Therefore it can be concluded, that the elasticity of the mold may have a significant influence on the filling pattern when long and thin walled products are considered. Furthermore, it was shown, that even an apparently stiff mold can exhibit a distinct deformation during filling and packing stage.

  10. Moldagem por injeção da PA 6.6 em moldes de estereolitografia metalizados com Ni-P pelo processo electroless Injection molding of PA 6.6 in stereolithography moulds coated with electroless Ni-P

    Directory of Open Access Journals (Sweden)

    Diovani C. Lencina

    2007-06-01

    Full Text Available A fabricação de moldes por técnicas de prototipagem rápida, como a estereolitografia (SL, é considerada uma importante tecnologia no auxílio ao desenvolvimento de produtos de plástico moldados por injeção. Embora esta tecnologia se mostre vantajosa, a vida útil dos moldes pode ser bastante reduzida em decorrência, por exemplo, de forte adesão entre o polímero injetado e o material do molde SL. Neste trabalho é investigado o uso da técnica de recobrimento metálico com Ni-P por deposição electroless sobre moldes de injeção, fabricados por SL com a resina DSM SOMOS 7110®. Foram comparados resultados de moldagem de PA6.6 em moldes fabricados com e sem recobrimento metálico evidenciando a possibilidade de utilizar a técnica de metalização como alternativa para a moldagem deste material em moldes SL, uma vez que a vida útil foi superior.Manufacturing of moulds by rapid prototyping processes, such as stereolithography (SL, is considered an important technology to aid the development of injection moulding plastic products. Although this technology shows significant advantages, the lifetime of moulds may be drastically be reduced due to strong adhesion between the injected polymer and the material of the SL mould. This work investigates the use of Ni-P metal coating obtained by electroless deposition on SL moulds manufactured with the resin DSM SOMOS 7110. Specimens of PA6.6 have been injected into SL moulds manufactured with and without metal coating. The results showed that the electroless metal coating process can be an appropriate alternative to allow moulding of small series of PA6.6 parts in SL moulds.

  11. Contact allergy to epoxy resin

    DEFF Research Database (Denmark)

    Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil

    2012-01-01

    to epoxy resin remained stable over the study period. Of the patients with an epoxy resin-positive patch test, 71% returned a questionnaire; 95 patients had worked with epoxy resin in the occupational setting, and, of these, one-third did not use protective gloves and only 50.5% (48) had participated...

  12. Use of computers in mold design

    International Nuclear Information System (INIS)

    Keenan, R.E.; Erickson, W.C.

    1978-01-01

    A NASA computer code, CINDA-3G, is used in conjunction with a heat mesher code to study the transient thermodynamic cooling of a hemispherical casting. The casting is cooled by a recirculating liquid tin system. The objective is to design a mold and cooling system so that directional solidification of the hemisphere proceeds from equator to pole. The primary means of analyzing the results of the computer simulation is through computer-generated 16 mm color film. After several refinements in design, directional solidification of the hemisphere is attained. In addition, and as a result of this research, a complete system for improving the design of virtually any mold is presented

  13. Birefringence characterization of injection molded microplates

    Science.gov (United States)

    Adhikari, Achyut; Asundi, Anand

    2015-03-01

    Birefringence affects the quality of image analysis in injection molded micro-plates. Depending upon their manufacturing / production processes and the type of material, different plates exhibit varying amounts of birefringence. This birefringence is attributed to residual stress generated during the molding process. Polarimeter is the standard tool for birefringence distribution visualization and quantification. Broad chemical resistance and high mechanical stability of the plates are the desirable properties that can be characterized by birefringence measurement. Birefringence, expressed in nm/cm is light retardance (nm) after passing through a sample with certain thickness (cm). Low or uniform birefringence plates provide high-resolution demonstrating higher performance, hence suitable for bio-chemical analysis.

  14. Influence of the light-curing unit, storage time and shade of a dental composite resin on the fluorescence

    Science.gov (United States)

    Queiroz, R. S.; Bandéca, M. C.; Calixto, L. R.; Gaiao, U.; Cuin, A.; Porto-Neto, S. T.

    2010-07-01

    The aim of this study was to determine the influence of three light-curing units, storage times and colors of the dental composite resin on the fluorescence. The specimens (diameter 10.0 ± 0.1 mm, thickness 1.0 ± 0.1 mm) were made using a stainless steel mold. The mold was filled with the microhybrid composite resin and a polyethylene film covered each side of the mold. After this, a glass slide was placed on the top of the mold. To standardize the top surface of the specimens a circular weight (1 kg) with an orifice to pass the light tip of the LCU was placed on the top surface and photo-activated during 40 s. Five specimens were made for each group. The groups were divided into 9 groups following the LCUs (one QTH and two LEDs), storage times (immediately after curing, 24 hours, 7 and 30 days) and colors (shades: A2E, A2D, and TC) of the composite resin. After photo-activation, the specimens were storage in artificial saliva during the storage times proposed to each group at 37°C and 100% humidity. The analysis of variance (ANOVA) and Tukey’s posthoc tests showed no significant difference between storage times (immediately, 24 hours and 30 days) ( P > 0.05). The means of fluorescence had difference significant to color and light-curing unit used to all period of storage ( P 0.05).

  15. Effect of Functional Nano Channel Structures Different Widths on Injection Molding and Compression Molding Replication Capabilities

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Garnaes, J.

    The present study investigates the capabilities of the two employed processes, injection molding (IM) and injection compression molding (ICM) on replicating different channel cross sections. Statistical design of experiment was adopted to optimize replication quality of produced polymer parts...... with the two different molding technologies. Focus of the experimental work was the assessment of the IM and ICM processes capabilities to replicate different channels widths (240 nm, 440 nm and 1040 nm) at different positions from the gate based on the deviations of their dimensions from the corresponding...

  16. Enhancement of adhesion between resin coating materials and resin cements.

    Science.gov (United States)

    Udo, Tomoaki; Nikaido, Toru; Ikeda, Masaomi; Weerasinghe, Dinesh S; Harada, Naoko; Foxton, Richard M; Tagami, Junji

    2007-07-01

    Resin coating technique is a unique method that improves the dentin bond strength of resin cements in indirect restorations. However, the weak link of a specimen bonded using the resin coating technique was reported to be the bonded interface between the resin coating material and resin cement. The purpose of this study, therefore, was to enhance the bonding performance between a resin coating material and a resin cement. Two light-cured flowable composites, Protect Liner F and Clearfil Flow FX, were used as coating materials, and two dual-cure composite materials, Panavia F 2.0 and Clearfil DC Core Automix, were used as resin cements. The ultimate tensile strength of each material and the microtensile bond strengths of the bonded specimens of resin coating material and resin cement were measured using a crosshead speed of 1.0 mm/min. Three-way ANOVA (p=0.05) revealed that the highest microtensile bond strength was obtained using a combination of Clearfil Flow FX and Clearfil DC Core Automix, and when the surface of the coating material was treated with ED Primer II. It was strongly suggested that materials with a higher ultimate tensile strength, when used in both resin coating and cementation, could enhance the bond strength between the two.

  17. Resin impregnation process for producing a resin-fiber composite

    Science.gov (United States)

    Palmer, Raymond J. (Inventor); Moore, William E. (Inventor)

    1994-01-01

    Process for vacuum impregnation of a dry fiber reinforcement with a curable resin to produce a resin-fiber composite, by drawing a vacuum to permit flow of curable liquid resin into and through a fiber reinforcement to impregnate same and curing the resin-impregnated fiber reinforcement at a sufficient temperature and pressure to effect final curing. Both vacuum and positive pressure, e.g. autoclave pressure, are applied to the dry fiber reinforcement prior to application of heat and prior to any resin flow to compact the dry fiber reinforcement, and produce a resin-fiber composite of reduced weight, thickness and resin content, and improved mechanical properties. Preferably both a vacuum and positive pressure, e.g. autoclave pressure, are also applied during final curing.

  18. Tool steel quality and surface finishing of plastic molds

    Directory of Open Access Journals (Sweden)

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  19. EPA Scientists Develop Research Methods for Studying Mold Fact Sheet

    Science.gov (United States)

    In 2002, U.S. Environmental Protection Agency researchers developed a DNA-based Mold Specific Quantitative Polymerase Chain Reaction method (MSQPCR) for identifying and quantifying over 100 common molds and fungi.

  20. Molding of Aluminum Foams by Using Hot Powder Extrusion

    Directory of Open Access Journals (Sweden)

    Yoshitaka Tanino

    2012-06-01

    Full Text Available In order to form aluminum foams directly from powder, a combined process of hot powder extrusion and molding is proposed. Aluminum powder mixed with a foaming agent is extruded into the mold through the die heated to a temperature higher than the melting point, and the mold is filled with the aluminum foam. When a stainless steel pipe is used for a simple mold, an aluminum foam bar is obtained of which the relative density varies between 0.2 and 0.3. The molding of aluminum foam by using three types of mold shape shows the influence of gravity and friction. The effect of gravity is significant when a large step exists at the connection between the mold inlet and the die outlet, and friction is dominant in cases where foam is mold in a narrow space.

  1. COMPUTER AIDED THREE DIMENSIONAL DESIGN OF MOLD COMPONENTS

    Directory of Open Access Journals (Sweden)

    Kerim ÇETİNKAYA

    2000-02-01

    Full Text Available Sheet metal molding design with classical methods is formed in very long times calculates and drafts. At the molding design, selection and drafting of most of the components requires very long time because of similar repetative processes. In this study, a molding design program has been developed by using AutoLISP which has been adapted AutoCAD packet program. With this study, design of sheet metal molding, dimensioning, assemly drafting has been realized.

  2. Fabrication of poly(propylene fumarate)-based orthopaedic implants by photo-crosslinking through transparent silicone molds.

    Science.gov (United States)

    Timmer, Mark D; Carter, Cory; Ambrose, Catherine G; Mikos, Antonios G

    2003-11-01

    This work presents a new molding process for photo-crosslinked, degradable polymeric networks of poly(propylene fumarate) (PPF) and the crosslinking agent poly(propylene fumarate)-diacrylate (PPF-DA). Transparent room temperature vulcanizing silicone molds were fabricated for parts ranging from simple test coupons to orthopaedic implants. The PPF/PPF-DA resin blend was injected into the cavity and photo-crosslinked as light was transmitted through the mold wall. The volumetric shrinkage, mechanical properties, and the effects of gamma sterilization were reported for molded PPF/PPF-DA networks prepared with varying compositions of the two polymer components. The shrinkage decreased while the mechanical properties displayed a general increasing trend when more of the crosslinking agent was incorporated into the network. Gamma irradiation resulted in an improvement of the mechanical properties. In addition, PPF/PPF-DA replicates of a 70:30 poly(L/DL-lactide) biodegradable fixation plate and a bone allograft interbody fusion spacer were produced to evaluate the performance of PPF/PPF-DA as an orthopaedic implant and allow for a comparison to be made with materials that have been established for clinical use.

  3. A REVOLUTION IN MOLD IDENTIFICATION AND ENUMERATION

    Science.gov (United States)

    More than 100 assay were developed to identify and quantify indoor molds using quantitiative PCR (QPCR) assays. This technology incorporates fluorigenic 5' nuclease (TaqMan�) chemistry directed at the nuclear ribosomal RNA operon internal transcribed spacer regions (ITS1 or ITS2...

  4. Analysis of cracking in glass molds made of cast iron

    Science.gov (United States)

    Leushin, I. O.; Chistyakov, D. G.

    2014-09-01

    The cracking in the parts of cast iron molds intended for glass is considered, and this cracking substantially affects the operation of glass-blowing equipment, maintainability, and the replacement of mold sets. The processes that cause cracking in the parts of glass molds and initiate crack growth are studied.

  5. Improved mold release for filled-silicone compounds

    Science.gov (United States)

    Accountius, O. E.

    1973-01-01

    Ceramic and filled-plastic materials used for fabrication of tiles are relatively brittle and easily break as they are being removed from molds. Dusting mold surfaces with commercially available glass microspheres provides mold release superior to existing spray releases. Glass-microsphere dusting also permits removal of uncured tile which has very little strength.

  6. 21 CFR 874.3430 - Middle ear mold.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Middle ear mold. 874.3430 Section 874.3430 Food... DEVICES EAR, NOSE, AND THROAT DEVICES Prosthetic Devices § 874.3430 Middle ear mold. (a) Identification. A middle ear mold is a preformed device that is intended to be implanted to reconstruct the middle ear...

  7. Study of injection molded microcellular polyamide-6 nanocomposites

    Science.gov (United States)

    Mingjun Yuan; Lih-Sheng Turng; Shaoqin Gong; Daniel Caulfield; Chris Hunt; Rick Spindler

    2004-01-01

    This study aims to explore the processing benefits and property improvements of combining nanocomposites with microcellular injection molding. The microcellular nanocomposite processing was performed on an injection-molding machine equipped with a commercially available supercritical fluid (SCF) system. The molded samples produced based on the Design of Experiments (...

  8. Multilevel micro-structuring of glassy carbon molds for precision glass molding

    Science.gov (United States)

    Prater, Karin; Dukwen, Julia; Scharf, Toralf; Herzig, Hans Peter; Plöger, Sven; Hermerschmidt, Andreas

    2015-09-01

    Replication techniques for diffractive optical elements (DOEs) in soft materials such as plastic injection molding are state of the art. For precision glass molding in glasses with high transition temperatures, molds with extreme thermal resistivity, low chemical reactivity and high mechanical strength are needed. Glassy Carbon can be operated up to 2000°C making it possible to mold almost all glasses including Fused Silica with a transition temperatures above 1060°C. For the structuring of Glassy Carbon wafers photolithography and a RIE process is used. We have developed a process using Si as a hard mask material. If the flow rates of the etching gases O2 and SF6 are chosen properly, high selectivity of GC to Si 19:1 can be achieved, which provides excellent conditions to realize high resolution elements with feature size down to 1 micron and fulfills requirements for optical applications. We fabricated several multilevel GC molds with 8 levels of structuring. Two different optical functionalities were implemented: 6x6 array beamsplitter and 1x4 linear beamsplitter. The molds were applied for precision glass molding of a low Tg glass L-BAL 42 (from Ohara) with a transition temperature of 565°C. Their optical performance was measured. A more detailed analysis of the impact of mold fabrication defects on optical performance is done. Rigorous coupled wave analysis simulations are performed, where we included fabrication constrains such as duty cycle, edge depth errors, wall verticality and misalignment errors. We will compare the results with the design specifications and discuss the influence of fabrication errors introduced during the different process steps.

  9. Fissure sealant materials: Wear resistance of flowable composite resins.

    Science.gov (United States)

    Asefi, Sohrab; Eskandarion, Solmaz; Hamidiaval, Shadi

    2016-01-01

    Background. Wear resistance of pit and fissure sealant materials can influence their retention. Wear characteristics of sealant materials may determine scheduling of check-up visits. The aim of this study was to compare wear resistance of two flowable composite resins with that of posterior composite resin materials. Methods. Thirty-five disk-shaped specimens were prepared in 5 groups, including two flowable composite resins (Estelite Flow Quick and Estelite Flow Quick High Flow), Filtek P90 and Filtek P60 and Tetric N-Ceram. The disk-shaped samples were prepared in 25-mm diameter by packing them into a two-piece aluminum mold and then light-cured. All the specimens were polished for 1minute using 600-grit sand paper. The samples were stored in distilled water at room temperature for 1 week and then worn by two-body abrasion test using "pin-on-disk" method (with distilled water under a 15-Nload at 0.05 m/s, for a distance of 100 meter with Steatite ceramic balls antagonists). A Profilometer was used for evaluating the surface wear. Data were analyzed with the one-way ANOVA. Results. Estelite Flow Quick exhibited 2708.9 ± 578.1 μm(2) and Estelite Flow Quick High Flow exhibited 3206 ± 2445.1 μm(2)of wear but there were no significant differences between the groups. They demonstrated similar wear properties. Conclusion. Estelite flowable composite resins have wear resistance similar to nano- and micro-filled and micro-hybrid composite resins. Therefore, they can be recommended as pit and fissure sealant materials in the posterior region with appropriate mechanical characteristics.

  10. Fissure sealant materials: Wear resistance of flowable composite resins

    Directory of Open Access Journals (Sweden)

    Sohrab Asefi

    2016-08-01

    Full Text Available Background. Wear resistance of pit and fissure sealant materials can influence their retention. Wear characteristics of sealant materials may determine scheduling of check-up visits. The aim of this study was to compare wear resistance of two flowable composite resins with that of posterior composite resin materials. Methods. Thirty-five disk-shaped specimens were prepared in 5 groups, including two flowable composite resins (Estelite Flow Quick and Estelite Flow Quick High Flow, Filtek P90 and Filtek P60 and Tetric N-Ceram. The disk-shaped samples were prepared in 25-mm diameter by packing them into a two-piece aluminum mold and then light-cured. All the specimens were polished for 1minute using 600-grit sand paper. The samples were stored in distilled water at room temperature for 1 week and then worn by two-body abrasion test using "pin-on-disk" method (with distilled water under a 15-Nload at 0.05 m/s, for a distance of 100 meter with Steatite ceramic balls antagonists. A Profilometer was used for evaluating the surface wear. Data were analyzed with the one-way ANOVA. Results. Estelite Flow Quick exhibited 2708.9 ± 578.1 μm2 and Estelite Flow Quick High Flow exhibited 3206 ± 2445.1 μm2of wear but there were no significant differences between the groups. They demonstrated similar wear properties. Conclusion. Estelite flowable composite resins have wear resistance similar to nano- and micro-filled and micro-hybrid composite resins. Therefore, they can be recommended as pit and fissure sealant materials in the posterior region with appropriate mechanical characteristics.

  11. Hydrophobicity Tuning by the Fast Evolution of Mold Temperature during Injection Molding

    Directory of Open Access Journals (Sweden)

    Sara Liparoti

    2018-03-01

    Full Text Available The surface topography of a molded part strongly affects its functional properties, such as hydrophobicity, cleaning capabilities, adhesion, biological defense and frictional resistance. In this paper, the possibility to tune and increase the hydrophobicity of a molded polymeric part was explored. An isotactic polypropylene was injection molded with fast cavity surface temperature evolutions, obtained adopting a specifically designed heating system layered below the cavity surface. The surface topology was characterized by atomic force microscopy (AFM and, concerning of hydrophobicity, by measuring the water static contact angle. Results show that the hydrophobicity increases with both the temperature level and the time the cavity surface temperature was kept high. In particular, the contact angle of the molded sample was found to increase from 90°, with conventional molding conditions, up to 113° with 160 °C of cavity surface temperature kept for 18 s. This increase was found to be due to the presence of sub-micro and nano-structures characterized by high values of spatial frequencies which could be more accurately replicated by adopting high heating temperatures and times. The surface topography and the hydrophobicity resulted therefore tunable by selecting appropriate injection molding conditions.

  12. Determination and Correlation of Depth of Cure of a New Composite Resin Delivery System.

    Science.gov (United States)

    Owens, Barry M; Slaven; Phebus, Jeffrey G; Ragain, James C

    2015-01-01

    To quantify the depth of cure (DOC) of a composite resin system using two different testing criteria. The DOC testing employed two different experimental protocol: 1) Forty-eight previously extracted human molars were randomly assigned to four groups of twelve each (n = 12): Group 1 SonicFill composite resin system, shade A1; Group 2 SonicFill, shade A3; Group 3 Herculite Ultra composite resin, shade A1; Group 4 Herculite Ultra, shade A3. Cylindrical cavities (4.0 mm diameter and 10 mm depth) were prepared at the tooth CEJ, in a mesiodistal direction. The preparations were filled with each composite resin material in one bulk increment and polymerized with a LED light for 20 seconds. After 5 minutes, the occlusal surfaces of the teeth (specimens) were ground flat until the composite was exposed in a transverse plane. The uncured (soft) composite was scraped away, using a "modified" ISO 4049 DOC specification, and the remaining cured (hard) material was measured. Three measurements, at different positions of the specimen, were performed, for a total of thirty-six measurements per specimen group. The measurements were averaged and divided by fifty percent, arriving at the final DOC for each specimen. 2) A DOC testing protocol was performed using a two-piece (4.0 mm x 10.0 mm) custom-made Teflon device (mold). The groupings duplicated the previous experimental protocol. The mold was filled with each composite resin material in one bulk increment to a 10 mm length (depth). Excess composite material was removed, followed by placement of a Mylar strip over the external orifice. The composite resin specimen was light-polymerized for 20 seconds. Again, the uncured (soft) composite was scraped away, with the same measurement protocol followed as in method 1. Statistical analyses were conducted using ANOVA tests at a p resin. Also, significant differences were displayed between the Al compared to the A3 shades, with the A1 (lighter) shades exhibiting greater DOC. The prepped

  13. Indoor Molds and Respiratory Hypersensitivity: A Comparison of Selected Molds and House Dust Mite Induced Responses in a Mouse Model

    Science.gov (United States)

    Introduction/Study Goal Molds are ubiquitous in the environment and exposures to molds contribute to various human diseases including allergic lung diseases. The Institute of Medicine reports and WHO gUidelines concluded that the role of molds in asthma induction is not clear bu...

  14. Radiation stress relieving of polymer articles

    International Nuclear Information System (INIS)

    Frisch, D.C.; Weber, W.

    1982-01-01

    A method of rapidly relieving stress in an extruded or molded polymer article is disclosed. The method can be used in the preparation of printed circuit boards. An article comprised of the polymer is exposed to electromagnetic radiation, for a time period sufficient to absorb enough energy to stress relieve the polymer against stress cracking therein. Exposure occurs at one or more ranges of frequencies which are capable of being absorbed by the polymer and which are effective for stress relieving without or substantially without causing heat induced softening or flowing of the polymer. The electromagnetic radiation is selected from the ranges of infrared, microwave or ultraviolet radiation

  15. Bond Strength of Resin Cements to Dentin Using New Universal Bonding Agents

    Science.gov (United States)

    2015-06-30

    bonding agents on the bond strength of dual-cure resin cements to dentin. One hundred forty extracted human third molars were mounted in dental stone...Force Postgraduate Dental School (AFPDS) 4. Phone: 210-671-9822 5. Type of clearance: _x_Paper _Article _ Book _Poster _Presentation _Other 6. Title...34Bond Strength of Resin Cements to Dentin Using New Universal Bonding Agents" Materials Repaired with Composite Resin" 7. Intended publication

  16. Evaluation of stability for monolayer injection molding tools coating

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    We tested and characterized molecular coating of Aluminium and Nickel prototype molds and mold inserts for polymer replication via injection molding (IM). X-Ray photoelectron spectroscopy (XPS) data, sessile drop contact angles with multiple fluids, surface energy and roughness data have been....... Detectable coating presence was indicated by an increased angle on all post IM samples. To conclude, we present mold coating evaluation method, which is well suited for ultrathin, controlable, covalently bonded coating, that is reasonably durable, affordable, scalable to production, detectable on surface...... and especially suitable for rapid prototyping and mold geometry testing....

  17. Testing single point incremental forming molds for thermoforming operations

    Science.gov (United States)

    Afonso, Daniel; de Sousa, Ricardo Alves; Torcato, Ricardo

    2016-10-01

    Low pressure polymer processing processes as thermoforming or rotational molding use much simpler molds then high pressure processes like injection. However, despite the low forces involved with the process, molds manufacturing for this operations is still a very material, energy and time consuming operation. The goal of the research is to develop and validate a method for manufacturing plastically formed sheets metal molds by single point incremental forming (SPIF) operation for thermoforming operation. Stewart platform based SPIF machines allow the forming of thick metal sheets, granting the required structural stiffness for the mold surface, and keeping the short lead time manufacture and low thermal inertia.

  18. Simulation and Design of a plastic injection mold

    OpenAIRE

    Teklehaimanot, Samson Seged

    2012-01-01

    Injection molding is one of the most important processes in the plastic manufacturing industry. More than one-third of all plastic materials are injection molded, And the mold is one of the main components in the injection molding process. The aim of this engineering thesis is to show detailed steps on how to design a complete mold and using the simulation software to analyze the material flow and defects in the product. The product design for this project is a joint credit card and USB flash...

  19. Flame Retardant Epoxy Resins

    Science.gov (United States)

    Thompson, C. M.; Smith, J. G., Jr.; Connell, J. W.; Hergenrother, P. M.; Lyon, R. E.

    2004-01-01

    As part of a program to develop fire resistant exterior composite structures for future subsonic commercial aircraft, flame retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured epoxies were characterized by thermogravimetric analysis, propane torch test, elemental analysis and microscale combustion calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness of plaques of several cured formulations was determined on single-edge notched bend specimens. The chemistry and properties of these new epoxy formulations are discussed.

  20. Degradation, Fatigue, and Failure of Resin Dental Composite Materials

    Energy Technology Data Exchange (ETDEWEB)

    Drummond, J.L. (UIC)

    2008-11-03

    The intent of this article is to review the numerous factors that affect the mechanical properties of particle- or fiber-filler-containing indirect dental resin composite materials. The focus will be on the effects of degradation due to aging in different media, mainly water and water and ethanol, cyclic loading, and mixed-mode loading on flexure strength and fracture toughness. Several selected papers will be examined in detail with respect to mixed and cyclic loading, and 3D tomography with multi-axial compression specimens. The main cause of failure, for most dental resin composites, is the breakdown of the resin matrix and/or the interface between the filler and the resin matrix. In clinical studies, it appears that failure in the first 5 years is a restoration issue (technique or material selection); after that time period, failure most often results from secondary decay.

  1. Wavelet Packet Decomposition to Characterize Injection Molding Tool Damage

    Directory of Open Access Journals (Sweden)

    Tomaž Kek

    2016-02-01

    Full Text Available This paper presents measurements of acoustic emission (AE signals during the injection molding of polypropylene with new and damaged mold. The damaged injection mold has cracks induced by laser surface heat treatment. Standard test specimens were injection molded, commonly used for examining the shrinkage behavior of various thermoplastic materials. The measured AE burst signals during injection molding cycle are presented. For injection molding tool integrity prediction, different AE burst signals’ descriptors are defined. To lower computational complexity and increase performance, the feature selection method was implemented to define a feature subset in an appropriate multidimensional space to characterize the integrity of the injection molding tool and the injection molding process steps. The feature subset was used for neural network pattern recognition of AE signals during the full time of the injection molding cycle. The results confirm that acoustic emission measurement during injection molding of polymer materials is a promising technique for characterizing the integrity of molds with respect to damage, even with resonant sensors.

  2. Bismaleimide Copolymer Matrix Resins

    Science.gov (United States)

    Parker, John A.; Heimbuch, Alvin H.; Hsu, Ming-Ta S.; Chen, Timothy S.

    1987-01-01

    Graphite composites, prepared from 1:1 copolymer of two new bismaleimides based on N,N'-m-phenylene-bis(m-amino-benzamide) structure have mechanical properties superior to those prepared from other bismaleimide-type resins. New heat-resistant composites replace metal in some structural applications. Monomers used to form copolymers with superior mechanical properties prepared by reaction of MMAB with maleic or citraconic anhydride.

  3. System for removing contaminants from plastic resin

    Science.gov (United States)

    Bohnert, George W.; Hand, Thomas E.; DeLaurentiis, Gary M.

    2010-11-23

    A resin recycling system that produces essentially contaminant-free synthetic resin material in an environmentally safe and economical manner. The system includes receiving the resin in container form. A grinder grinds the containers into resin particles. The particles are exposed to a solvent in one or more solvent wash vessels, the solvent contacting the resin particles and substantially removing contaminants on the resin particles. A separator is used to separate the resin particles and the solvent. The resin particles are then placed in solvent removing element where they are exposed to a solvent removing agent which removes any residual solvent remaining on the resin particles after separation.

  4. A comparison of molding procedures - Contact, injection and vacuum injection

    Science.gov (United States)

    Cathiard, G.

    1980-06-01

    The technical and economic aspects of the contact, injection and vacuum injection molding of reinforced plastic components are compared for the example of a tractor roof with a gel-coated surface. Consideration is given to the possibility of reinforcement, number of smooth faces, condition of the gel-coated surface, reliability, and labor and workplace requirements of the three processes, and advantages of molding between the mold and a countermold in smooth faces, reliability, labor requirements, working surface and industrial hygiene are pointed out. The times and labor requirements of each step in the molding cycles are examined, and material requirements and yields, investment costs, amortization and product cost prices of the processes are compared. It is concluded that, for the specific component examined, the processes of vacuum injection and injection molding appear very interesting, with injection molding processes resulting in lower cost prices than contact molding for any production volume.

  5. Development of new model of mold oscillator in continuous casting

    International Nuclear Information System (INIS)

    Kang, G. P.; Shin, G.; Kang, C. G.

    2007-01-01

    To develop the hydraulic mold oscillator in continuous casting machine, the guiding mechanism of mold was studied. The main topics of this study were to design the guiding mechanism of mold which oscillates to prevent the sticking and to reduce the friction resistant force between the solidified shell and mold on casting. We studied many guiding types to analyze the features of worldwide mold oscillator and developed the new model of hydraulic mold oscillator. On the basis of the mold oscillating experiment, the capability of guiding system was proofed by the position error measuring system. The experiment was carried out up to 50∼500 cpm frequencies and 2∼10 mm stroke in the variable waveform and the casting results was analyzed by the oscillation mark of slab surface which was formed unavoidably by oscillation

  6. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... trichloro-silane based coating deposited on aluminum or its alloys by molecular vapor deposition. We have tested the stability of this coating in challenging conditions of injection molding, an environment with high shear stress from the molten polymer, pressures up to 200 MPa, temperatures up to 250 ◦C...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...

  7. A Review of Metal Injection Molding- Process, Optimization, Defects and Microwave Sintering on WC-Co Cemented Carbide

    Science.gov (United States)

    Shahbudin, S. N. A.; Othman, M. H.; Amin, Sri Yulis M.; Ibrahim, M. H. I.

    2017-08-01

    This article is about a review of optimization of metal injection molding and microwave sintering process on tungsten cemented carbide produce by metal injection molding process. In this study, the process parameters for the metal injection molding were optimized using Taguchi method. Taguchi methods have been used widely in engineering analysis to optimize the performance characteristics through the setting of design parameters. Microwave sintering is a process generally being used in powder metallurgy over the conventional method. It has typical characteristics such as accelerated heating rate, shortened processing cycle, high energy efficiency, fine and homogeneous microstructure, and enhanced mechanical performance, which is beneficial to prepare nanostructured cemented carbides in metal injection molding. Besides that, with an advanced and promising technology, metal injection molding has proven that can produce cemented carbides. Cemented tungsten carbide hard metal has been used widely in various applications due to its desirable combination of mechanical, physical, and chemical properties. Moreover, areas of study include common defects in metal injection molding and application of microwave sintering itself has been discussed in this paper.

  8. Paramagnetic epoxy resin

    Directory of Open Access Journals (Sweden)

    E. C. Vazquez Barreiro

    2017-01-01

    Full Text Available This work illustrates that macrocycles can be used as crosslinking agents for curing epoxy resins, provided that they have appropriate organic functionalities. As macrocycles can complex metal ions in their structure, this curing reaction allows for the introduction of that metal ion into the resin network. As a result, some characteristic physical properties of the metallomacrocycle could be transferred to the new material. The bisphenol A diglycidyl ether (BADGE, n = 0 and hemin (a protoporphyrin IX containing the Fe(III ion, and an additional chloride ligand have been chosen. The new material has been characterized by differential scanning calorimetry (DSC, thermogravimetric analysis (TGA, Fourier Transform Infrared (FT-IR, Nuclear Magnetic Resonance (NMR, Transmission Electron Microscopy (TEM, and magnetic susceptibility measurements. Fe(III remains in the high-spin state during the curing process and, consequently, the final material exhibits the magnetic characteristics of hemin. The loss of the chlorine atom ligand during the cure of the resin allows that Fe(III can act as Lewis acid, catalyzing the crosslinking reactions. At high BADGE n = 0/hemin ratios, the formation of ether and ester bonds occurs simultaneously during the process.

  9. JUSTIFICATION OF RATIONAL KINEMATIC CHARACTERISTICS OF MOLDING VIBRATING TABLE

    Directory of Open Access Journals (Sweden)

    P. G. Anofriev

    2016-12-01

    Full Text Available Purpose. One of the efficient ways to obtain castings of complex shape is lost foam casting (LFC in the evacuated molds (containers. Upgrading the quality of this casting method requires improvement of molding techniques. The molding process involves layer-by-layer vibratory compaction of sand in the containers. Most of the lines of LFC sections are equipped with vibrating tables with inertia oscillators driven by induction motors, operating at nominal speed. A promising way of improving the molding technique is the rational setting of the following parameters of vibrating table: vibration displacement, velocity and acceleration. These parameters are determined by the elastic-mass characteristics of the system «vibrating table – mold» and perturbing forces created by inertia oscillators. The aim of the study is to determine the rational range of setting the parameters of oscillators at which the qualitative layer-by-layer compaction of the molding sand in the mold takes place. Methodology. The efficiency criterion for setting characteristics of the vibrating table there were taken the values of averaged accelerations of 6.5 – 7.5 m/s2 corresponding to maximum compaction degree of dry molding sand and the range of acceleration values 9 – 9.5 m/s2 for giving the sand «pseudo-yielding». For the study it was developed a mathematical model of oscillations of the movable part of vibrating table with two types of casting containers for steady and transient operation modes. Findings. In the process of research of the mold oscillations it was calculated the natural frequencies of oscillations at different elastic-mass characteristics of the system using a mathematical model. It was constructed the frequency response of displacements and accelerations of the moving part of the table with container filled with molding sand layer-by-layer. Originality. The author proposes a method of determining the range of frequency setting of inertial

  10. Direct composite resin layering techniques for creating lifelike CAD/CAM-fabricated composite resin veneers and crowns.

    Science.gov (United States)

    LeSage, Brian

    2014-07-01

    Direct composite resin layering techniques preserve sound tooth structure and improve function and esthetics. However, intraoral placement techniques present challenges involving isolation, contamination, individual patient characteristics, and the predictability of restorative outcomes. Computer-aided design and computer-aided manufacturing (CAD/CAM) restorations enable dentists to better handle these variables and provide durable restorations in an efficient and timely manner; however, milled restorations may appear monochromatic and lack proper esthetic characteristics. For these reasons, an uncomplicated composite resin layering restoration technique can be used to combine the benefits of minimally invasive direct restorations and the ease and precision of indirect CAD/CAM restorations. Because most dentists are familiar with and skilled at composite resin layering, the use of such a technique can provide predictable and highly esthetic results. This article describes the layered composite resin restoration technique. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  11. Localized mold heating with the aid of selective induction for injection molding of high aspect ratio micro-features

    International Nuclear Information System (INIS)

    Park, Keun; Lee, Sang-Ik

    2010-01-01

    High-frequency induction is an efficient, non-contact means of heating the surface of an injection mold through electromagnetic induction. Because the procedure allows for the rapid heating and cooling of mold surfaces, it has been recently applied to the injection molding of thin-walled parts or micro/nano-structures. The present study proposes a localized heating method involving the selective use of mold materials to enhance the heating efficiency of high-frequency induction heating. For localized induction heating, a composite injection mold of ferromagnetic material and paramagnetic material is used. The feasibility of the proposed heating method is investigated through numerical analyses in terms of its heating efficiency for localized mold surfaces and in terms of the structural safety of the composite mold. The moldability of high aspect ratio micro-features is then experimentally compared under a variety of induction heating conditions.

  12. Residual stress measurement for injection molded components

    Directory of Open Access Journals (Sweden)

    Achyut Adhikari

    2016-07-01

    Full Text Available Residual stress induced during manufacturing of injection molded components such as polymethyl methacrylate (PMMA affects the mechanical and optical properties of these components. These residual stresses can be visualized and quantified by measuring their birefringence. In this paper, a low birefringence polariscope (LBP is used to measure the whole-field residual stress distribution of these injection molded specimens. Detailed analytical and experimental study is conducted to quantify the residual stress measurement in these materials. A commercial birefringence measurement system was used to validate the results obtained to our measurement system. This study can help in material diagnosis for quality and manufacturing purpose and be useful for understanding of residual stress in imaging or other applications.

  13. Molding of L band niobium superconductor cavity

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, Hitoshi; Funahashi, Yoshisato; Saito, Kenji; Noguchi, Shuichi; Koizumi, Susumu [National Lab. for High Energy Physics, Tsukuba, Ibaraki (Japan)

    1995-07-01

    A cavity to produce high accelerating electron field was developed. The L-band (1.3 GHz) niobium superconductor unit cell cavity was ellipsoid with {phi}217.3 mm outer diameter and 2.5 mm thickness and consisted of two pieces of half cell, two beam pipes and flange. A deep drawing process was adapted. In spite of the first trial manufacture, each good cavity was obtained. Characteristic properties of niobium materials, molding method of cavity, extension of sheet after molding, production of beam pipe, accuracy and the cost were explained. Niobium materials. showed tensile strength 15.6 kg/mm{sup 2}, load-carrying capacity 4.1 kg/mm{sup 2}, density 8.57, extension 42.5% and RRR (resistance residual ratio){>=}200. (S.Y.)

  14. Biokompatibilitas Gelas Ionomer Modifikasi Resin

    OpenAIRE

    Rotua Lestari M

    2008-01-01

    Saat ini banyak berkembang material baru dalam dunia kedokteran gigi diantaranya adalah Gelas ionomer modifikasi resin yang dikembangkan untuk mengatasi kekurangan-kekurangan dari gelas ionomer konvensional. Adanya penambahan monomer resin daIam bentuk 2-hydroxyethylmetacylate (HEMA) telah meningkatkan kekuatan dari bahan ini. Gelas ionomer modifikasi resin mempunyai sifat-sifat fisis dan mekanis yang lebih baik dibandingkan dengan gelas ionomer konvensional. Gelas ionomer modifikasi ...

  15. Resin Systems and Chemistry-Degradation Mechanisms and Durability in Long-Term Durability of Polymeric Matrix Composites. Chapter 1

    Science.gov (United States)

    Hinkley, Jeffrey A.; Connell, John W.

    2012-01-01

    In choosing a polymer-matrix composite material for a particular application, a number of factors need to be weighed. Among these are mechanical requirements, fabrication method (e.g. press-molding, resin infusion, filament winding, tape layup), and use conditions. Primary among the environmental exposures encountered in aerospace structures are moisture and elevated temperatures, but certain applications may require resistance to other fluids and solvents, alkaline agents, thermal cycling, radiation, or rapid, localized heating (for example, lightning strike). In this chapter, the main classes of polymer resin systems found in aerospace composites will be discussed. Within each class, their responses to environmental factors and the associated degradation mechanisms will be reviewed.

  16. Gastroresistant capsular device prepared by injection molding.

    Science.gov (United States)

    Zema, Lucia; Loreti, Giulia; Melocchi, Alice; Maroni, Alessandra; Palugan, Luca; Gazzaniga, Andrea

    2013-01-20

    In the present work, the possibility of manufacturing by injection molding (IM) a gastro-resistant capsular device based on hydroxypropyl methyl cellulose acetate succinate (HPMCAS) was investigated. By performing as an enteric soluble container, such a device may provide a basis for the development of advantageous alternatives to coated dosage forms. Preliminarily, the processability of the selected thermoplastic polymer was evaluated, and the need for a plasticizer (polyethylene glycol 1500) in order to counterbalance the glassy nature of the molded items was assessed. However, some critical issues related to the physical/mechanical stability (shrinkage and warpage) and opening time of the device after the pH change were highlighted. Accordingly, an in-depth formulation study was carried out taking into account differing release modifiers potentially useful for enhancing the dissolution/disintegration rate of the capsular device at intestinal pH values. Capsule prototypes with thickness of 600 and 900 μm containing Kollicoat(®) IR and/or Explotab(®) CLV could be manufactured, and a promising performance was achieved with appropriate gastric resistance in pH 1.2 medium and break-up in pH 6.8 within 1h. These results would support the design of a dedicated mold for the development of a scalable manufacturing process. Copyright © 2012 Elsevier B.V. All rights reserved.

  17. Guidelines for Selection and Justification of Computeraided Engineering (CAE) Software for Plastic Injection Molding

    OpenAIRE

    Serna Vázquez, Livier

    2004-01-01

    The present research focuses on the use of plastic injection simulation in part design. CAE analysis for injection molding can be used at three different levels: parts design, mold design and molding process troubleshooting. Injection molded plastic parts include the following elements: material, part design, mold design and process. The injection molding process involves many considerations such as part geometry, material, mold design and process variables. The simulation module being consid...

  18. Fast prototyping of injection molded polymer microfluidic chips

    International Nuclear Information System (INIS)

    Hansen, Thomas Steen; Selmeczi, David; Larsen, Niels B

    2010-01-01

    We present fast prototyping of injection molding tools by the definition of microfluidic structures in a light-curable epoxy (SU-8) directly on planar nickel mold inserts. Optimized prototype mold structures could withstand injection molding of more than 300 replicas in cyclic olefin copolymer (COC) without any signs of failure or release. The key parameters to avoid mold failure are maximum adhesion strength of the epoxy to the nickel insert and minimum interfacial energy of the epoxy pattern to the molded polymer. Optimal molding of microstructures with vertical sidewalls was found for nickel inserts pre-coated by silicon oxide before applying the structured epoxy, followed by coating of the epoxy by a fluorocarbon layer prior to injection molding. Further improvements in the mold stability were observed after homogeneous coating of the patterned epoxy by a second reflowed layer of epoxy, likely due to the resulting reduction in sidewall steepness. We employed the latter method for injection molding bondable polymer microfluidic chips with integrated conducting polymer electrode arrays that permitted the culture and on-chip analysis of cell spreading by impedance spectroscopy

  19. Static Mixer for Heat Transfer Enhancement for Mold Cooling Application

    Science.gov (United States)

    Becerra, Rodolfo; Barbosa, Raul; Lee, Kye-Hwan; Park, Younggil

    Injection molding is the process by which a material is melted in a barrel and then it is injected through a nozzle in the mold cavity. When it cools down, the material solidifies into the shape of the cavity. Typical injection mold has cooling channels to maintain constant mold temperature during injection molding process. Even and constant temperature throughout the mold are very critical for a part quality and productivity. Conformal cooling improves the quality and productivity of injection molding process through the implementation of cooling channels that ``conform'' to the shape of the molded part. Recent years, the use of conformal cooling increases with advance of 3D printing technology such as Selective Laser Melting (SLM). Although it maximizes cooling, material and dimension limitations make SLM methods highly expensive. An alternative is the addition of static mixers in the molds with integrated cooling channels. A static mixer is a motionless mixing device that enhances heat transfer by producing improved flow mixing in the pipeline. In this study, the performance of the cooling channels will be evaluated with and without static mixers, by measuring temperature, pressure drop, and flow rate. The following question is addressed: Can a static mixer effectively enhance heat transfer for mold cooling application processes? This will provide insight on the development of design methods and guidelines that can be used to increase cooling efficiency at a lower cost.

  20. Curing efficiency of various resin-based materials polymerized through different ceramic thicknesses and curing time

    Science.gov (United States)

    Lee, Jung-Won; Cha, Hyun-Suk

    2011-01-01

    PURPOSE The aim of this in vitro study was to examine the curing efficiency of various resin-based materials polymerized through ceramic restorations with 3 different thicknesses. Curing efficiency was evaluated by determining the surface microhardness (VHN) of the resin specimens. MATERIALS AND METHODS Four kinds of resin materials were used. Z350 (3M ESPE Filtek™ Z350: A2 Shade), Z250 (3M ESPE Filtek™ Z250: A2 Shade) and Variolink® II (VL: Ivoclar vivadent, base: transparent) either with or without a self-curing catalyst (VLC: Ivoclar vivadent, catalyst: low viscosity/transparent) were filled into the silicone mold (10 mm diameter, 1 mm thick). They were cured through ceramic discs (IPS e.max Press MO-0 ingot ivoclar vivadent, 10 mm diameter, 0.5, 1 and 2 mm thicknesses) by LED light-curing units for 20 and 40 seconds. Vicker's microhardness numbers (VHNs) were measured on the bottom surfaces by a microhardness tester. Data were analyzed using a 3- way analysis of variance (ANOVA) at a significance level of 0.05. RESULTS The thickness of ceramic disc increased, the VHNs of all four resin types were decreased (Plight cured for 40 seconds were significantly higher than that of LED for 20 seconds in all four resin materials (Pcuring time resulted higher VHN values of all resin materials. The use of a catalyst produced a greater hardness with all polymerization methods. Restorative resin materials (Z350, Z250) showed higher VHN values than resin cement materials (VL, VLC). PMID:22053242

  1. Finite-Element Simulation of Conventional and High-Speed Peripheral Milling of Hardened Mold Steel

    Science.gov (United States)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    A finite-element model (FEM) with the flow stress and typical fracture is used to simulate a hard machining process, which before this work could not adequately represent the constitutive behavior of workpiece material that is usually heat treated to hardness levels above 50 Rockwell C hardness (HRC). Thus, a flow stress equation with a variation in hardness is used in the computer simulation of hard machining. In this article, the influence of the milling speed on the cutting force, chip morphology, effective stress, and cutting temperature in the deformation zones of both conventional and high-speed peripheral milling hardened mold steel is systematically studied by finite-element analysis (FEA). By taking into consideration the importance of material characteristics during the milling process, the similar Johnson-Cook’s constitutive equation with hardened mold steel is introduced to the FEM to investigate the peripheral milling of hardened mold steel. In comparison with the experimental data of the cutting force at various cutting speeds, the simulation result is identical with the measured data. The results indicate that the model can be used to accurately predict the behavior of hardened mold steel in both conventional and high-speed milling.

  2. DAMAGE MODELING OF INJECTION-MOLDED SHORT- AND LONG-FIBER THERMOPLASTICS

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Bapanapalli, Satish K.; Phelps, Jay; Tucker III, Charles L.

    2009-10-30

    This article applies the recent anisotropic rotary diffusion – reduced strain closure (ARD-RSC) model for predicting fiber orientation and a new damage model for injection-molded long-fiber thermoplastics (LFTs) to analyze progressive damage leading to total failure of injection-molded long-glass-fiber/polypropylene (PP) specimens. The ARD-RSC model was implemented in a research version of the Autodesk Moldflow Plastics Insight (MPI) processing code, and it has been used to simulate injection-molding of a long-glass-fiber/PP plaque. The damage model combines micromechanical modeling with a continuum damage mechanics description to predict the nonlinear behavior due to plasticity coupled with damage in LFTs. This model has been implemented in the ABAQUS finite element code via user-subroutines and has been used in the damage analyses of tensile specimens removed from the injection-molded long-glass-fiber/PP plaques. Experimental characterization and mechanical testing were performed to provide input data to support and validate both process modeling and damage analyses. The predictions are in agreement with the experimental results.

  3. Microinjection molding of thermoplastic polymers: morphological comparison with conventional injection molding

    International Nuclear Information System (INIS)

    Giboz, Julien; Mélé, Patrice; Copponnex, Thierry

    2009-01-01

    The skin–core crystalline morphology of injection-molded semi-crystalline polymers is well documented in the scientific literature. The thermomechanical environment provokes temperature and shear gradients throughout the entire thickness of the part during molding, thus influencing the polymer crystallization. Crystalline morphologies of a high-density polyethylene (HDPE) micromolded part (μpart) and a classical part (macropart) are compared with optical, thermal and x-ray diffraction analyses. Results show that the crystalline morphologies with regard to thickness vary between the two parts. While a 'skin–core' morphology is present for the macropart, the μpart exhibits a specific 'core-free' morphology, i.e. no spherulite is present at the center of the thickness. This result seems to be generated under the specific conditions used in microinjection molding that lead to the formation of smaller and more oriented crystalline entities

  4. High Performance Fatty Acid-Based Vinyl Ester Resin for Liquid Molding

    National Research Council Canada - National Science Library

    Geng, Xing; La Scala, John J; Sands, James M; Palmese, Guiseppe R

    2007-01-01

    ...% compared to 40-60 wt% associated with commercial products. In addition, fatty acid-based monomers can bring about other benefits like higher toughness, lower exothermal heat and low volume shrinkage...

  5. Advanced Composites Manufacturing: Process Modeling/Analysis of Complex Engineering Structures Manufactured by Resin Transfer Molding

    National Research Council Canada - National Science Library

    Kanapady, R

    1999-01-01

    .... The work includes finite element computational schemes, data structures and interprocessor communication strategies for the implementation of large scale practical advanced manufacturing simulations...

  6. Non-Polluting Composites Repair and Remanufacturing for Military Applications: Co-Injection Resin Transfer Molding

    National Research Council Canada - National Science Library

    Fink, Bruce

    1999-01-01

    .... Significant environmental cost savings are possible by replacing currently practiced sequential repair and manufacturing techniques with reduced-step co-cure processes enabled by the co-injection...

  7. Application of Resin Transfer Molding to the Manufacture of Wind Turbine Blade Substructures. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Hedley, C. W.; Ritter, W. J.; Ashwill, T.

    2001-07-26

    The U.S. has generally lacked the capability for an iterative process of detailed structural design, manufacturing, and testing at the full blade level to achieve specific structural performance, cost, and weight targets. This project examined the effects that different composites processing methods had on the performance of representative blade substructures. In addition, the results of the testing of these substructures was used to validate NuMAD, the design tool developed at Sandia National Laboratories.

  8. Simulation on Effect of Preform Diameter in Injection Stretch Blow Molding

    Science.gov (United States)

    Tan, Z. Q.; Rosli, Nurrina; Oktaviandri, Muchamad

    2018-03-01

    Polyethylene terephthalate (PET) is the most common material of resin for manufacturing plastic bottle by injection stretch blow molding due to its excellent properties. As various issues of health and environmental hazards due to the PET use have risen, PET bottle manufacture may be improved by minimizing the wall thickness to reduce the PET use. One of the critical qualifications of the manufacturing process which lead to the wall thickness distribution is the initial preform diameter. In this project, we used the ANSYS Polyflow with aim to evaluate the wall thickness distribution of PET bottle for different diameter of initial preform. As a result, only 4 mm preform diameter presented wall thickness below than 1 mm. On the other hand, at least 6 mm preform diameter can permit the wall thickness 1.3 mm i.e. at the shoulder area.

  9. Predicting shrinkage and warpage in injection molding: Towards automatized mold design

    Science.gov (United States)

    Zwicke, Florian; Behr, Marek; Elgeti, Stefanie

    2017-10-01

    It is an inevitable part of any plastics molding process that the material undergoes some shrinkage during solidification. Mainly due to unavoidable inhomogeneities in the cooling process, the overall shrinkage cannot be assumed as homogeneous in all volumetric directions. The direct consequence is warpage. The accurate prediction of such shrinkage and warpage effects has been the subject of a considerable amount of research, but it is important to note that this behavior depends greatly on the type of material that is used as well as the process details. Without limiting ourselves to any specific properties of certain materials or process designs, we aim to develop a method for the automatized design of a mold cavity that will produce correctly shaped moldings after solidification. Essentially, this can be stated as a shape optimization problem, where the cavity shape is optimized to fulfill some objective function that measures defects in the molding shape. In order to be able to develop and evaluate such a method, we first require simulation methods for the diffierent steps involved in the injection molding process that can represent the phenomena responsible for shrinkage and warpage ina sufficiently accurate manner. As a starting point, we consider the solidification of purely amorphous materials. In this case, the material slowly transitions from fluid-like to solid-like behavior as it cools down. This behavior is modeled using adjusted viscoelastic material models. Once the material has passed a certain temperature threshold during cooling, any viscous effects are neglected and the behavior is assumed to be fully elastic. Non-linear elastic laws are used to predict shrinkage and warpage that occur after this point. We will present the current state of these simulation methods and show some first approaches towards optimizing the mold cavity shape based on these methods.

  10. Influence of mold surface temperature on polymer part warpage in rapid heat cycle molding

    Science.gov (United States)

    Berger, G. R.; Pacher, G. A.; Pichler, A.; Friesenbichler, W.; Gruber, D. P.

    2014-05-01

    Dynamic mold surface temperature control was examined for its influence on the warpage. A test mold, featuring two different rapid heat cycle molding (RHCM) technologies was used to manufacture complex plate-shaped parts having different ribs, varying thin-wall regions, and both, circular and rectangular cut-outs. The mold's nozzle side is equipped with the areal heating and cooling technology BFMOLD®, where the heating/cooling channels are replaced by a ball-filled slot near the cavity surface flooded through with hot and cold water sequentially. Two local electrical ceramic heating elements are installed into the mold's ejection side. Based on a 23 full-factorial design of experiments (DoE) plan, varying nozzle temperature (Tnozzle), rapid heat cycle molding temperature (TRHCM) and holding pressure (pn), specimens of POM were manufactured systematically. Five specimens were examined per DoE run. The resulting warpage was measured at 6 surface line scans per part using the non-contact confocal topography system FRT MicroProf®. Two warpage parameters were calculated, the curvature of a 2nd order approximation a, and the vertical deflection at the profile center d. Both, the influence strength and the acting direction of the process parameters and their interactions on a and d were calculated by statistical analysis. Linear mathematical process models were determined for a and d to predict the warpage as a function of the process parameter settings. Finally, an optimum process setting was predicted, based on the process models and Microsoft Excel GRG solver. Clear and significant influences of TRHCM, pn, Tnozzle, and the interaction of TRHCM and pn were determined. While TRHCM was dominant close to the gate, pn became more effective as the flow length increased.

  11. Effect of LED and Argon Laser on Degree of Conversion and Temperature Rise of Hybrid and Low Shrinkage Composite Resins.

    Science.gov (United States)

    Pahlevan, Ayob; Tabatabaei, Masumeh Hasani; Arami, Sakineh; Valizadeh, Sara

    2016-01-01

    Different light curing units are used for polymerization of composite resins. The aim of this study was to evaluate the degree of conversion (DC) and temperature rise in hybrid and low shrinkage composite resins cured by LED and Argon Laser curing lights. DC was measured using FTIR spectroscopy. For measuring temperature rise, composite resin samples were placed in Teflon molds and cured from the top. The thermocouple under samples recorded the temperature rise. After initial radiation and specimens reaching the ambient temperature, reirradiation was done and temperature was recorded again. Both temperature rise and DC data submitted to one-way ANOVA and Tukey-HSD tests (5% significance). The obtained results revealed that DC was not significantly different between the understudy composite resins or curing units. Low shrinkage composite resin showed a significantly higher temperature rise than hybrid composite resin. Argon laser caused the lowest temperature rise among the curing units. Energy density of light curing units was correlated with the DC. Type of composite resin and light curing unit had a significant effect on temperature rise due to polymerization and curing unit, respectively.

  12. Properties of the Carboxylate ion exchange resins

    International Nuclear Information System (INIS)

    Allard, Bert; Dario, Maarten; Boren, Hans; Torstenfelt, Boerje; Puigdomenech, Ignasi; Johansson, Claes

    2002-09-01

    Weakly acidic, carboxylic resin has been selected, together with strong base anion resins, for water purification at the Forsmark 1 and 2 reactors. For the strong (but not the weak) ion exchange resin the Nuclear Power Inspectorate has given permission to dispose the spent resins in the SFR 1 (the Final Repository for Radioactive Operational Waste). This report gives a review of the carboxylic resins and comes to the conclusion that the resins are very stable and that there should not exist any risks for increased leaching of radionuclides from SFR 1 if these resins are disposed (compared to the strong resins)

  13. Polymerization shrinkage stress of composite resins and resin cements - What do we need to know?

    Science.gov (United States)

    Soares, Carlos José; Faria-E-Silva, André Luis; Rodrigues, Monise de Paula; Vilela, Andomar Bruno Fernandes; Pfeifer, Carmem Silvia; Tantbirojn, Daranee; Versluis, Antheunis

    2017-08-28

    Polymerization shrinkage stress of resin-based materials have been related to several unwanted clinical consequences, such as enamel crack propagation, cusp deflection, marginal and internal gaps, and decreased bond strength. Despite the absence of strong evidence relating polymerization shrinkage to secondary caries or fracture of posterior teeth, shrinkage stress has been associated with post-operative sensitivity and marginal stain. The latter is often erroneously used as a criterion for replacement of composite restorations. Therefore, an indirect correlation can emerge between shrinkage stress and the longevity of composite restorations or resin-bonded ceramic restorations. The relationship between shrinkage and stress can be best studied in laboratory experiments and a combination of various methodologies. The objective of this review article is to discuss the concept and consequences of polymerization shrinkage and shrinkage stress of composite resins and resin cements. Literature relating to polymerization shrinkage and shrinkage stress generation, research methodologies, and contributing factors are selected and reviewed. Clinical techniques that could reduce shrinkage stress and new developments on low-shrink dental materials are also discussed.

  14. Implications of diamond-turned versus diamond-ground mold fabrication techniques on precision-molded optics

    Science.gov (United States)

    Mertus, Lou; Symmons, Alan

    2012-10-01

    In recent years, the trend within the molded optics community has been an overall advancement in the capability to diamond grind molds using a variety of grinding techniques. Improvements in grinding equipment, materials and tooling have enabled higher quality ceramic and carbide molds and thereby lenses. Diamond turned molds from ductile metals are still used prevalently throughout the molding industry. Each technology presents a unique set of advantages and disadvantages whether used for precision injection molding of plastic optics or precision glass molding. This paper reviews the manufacturing techniques for each approach and applicable molding process. The advantages and disadvantages of each are compared and analyzed. The subtle differences that exist in optics molded from each technique and the impact they have on the performance in various applications is reviewed. Differences stemming from tooling material properties, material-specific minor defects, as well as cutting and grinding process-induced artifacts are described in detail as well as their influence on the roughness, waviness, and form errors present on the molded surface. A comparison with results between similar surfaces for both diamond grinding and diamond turning is presented.

  15. An integrated solution for mold shape modification in precision glass molding to compensate refractive index change and geometric deviation

    Science.gov (United States)

    Su, Lijuan; Wang, Fei; He, Peng; Dambon, Olaf; Klocke, Fritz; Yi, Allen Y.

    2014-02-01

    In precision glass molding, refractive index change and geometric deviation (or curve change as often referred to in industry) occurred during molding process can result in substantial amount of aberrations. Previously, refractive index change and geometric deviation were investigated in separate studies by the authors. However, optical performance of a molded glass lens depends on both refractive index and geometry. In order to mold lenses with optimal performance, both refractive index change and geometric deviation have to be taken into consideration simultaneously and compensated. This paper presented an integrated compensation procedure for modifying molds to compensate both refractive index change and geometric deviation. Group refractive index change predicted by the finite element method simulation was used to provide a modified geometry design for a desired lens. Geometric deviations of molded glass lenses with the modified design were analyzed with a previously developed numerical simulation approach, which is used to modify the mold shape. This procedure was validated by molding a generic aspherical glass lens. Both geometry and optical measurement results confirmed that the molded lens performed as specified by the original design. It also demonstrated that finite element method assisted compensation procedure can be used to predict the final optical performance of compression molded glass components. This research provided an opportunity for optics manufacturers to achieve better performance lens while maintaining lower cost and a shorter cycle time.

  16. Process Optimization of Bismaleimide (BMI) Resin Infused Carbon Fiber Composite

    Science.gov (United States)

    Ehrlich, Joshua W.; Tate, LaNetra C.; Cox, Sarah B.; Taylor, Brian J.; Wright, M. Clara; Faughnan, Patrick D.; Batterson, Lawrence M.; Caraccio, Anne J.; Sampson, Jeffery W.

    2013-01-01

    Engineers today are presented with the opportunity to design and build the next generation of space vehicles out of the lightest, strongest, and most durable materials available. Composites offer excellent structural characteristics and outstanding reliability in many forms that will be utilized in future aerospace applications including the Commercial Crew and Cargo Program and the Orion space capsule. NASA's Composites for Exploration (CoEx) project researches the various methods of manufacturing composite materials of different fiber characteristics while using proven infusion methods of different resin compositions. Development and testing on these different material combinations will provide engineers the opportunity to produce optimal material compounds for multidisciplinary applications. Through the CoEx project, engineers pursue the opportunity to research and develop repair patch procedures for damaged spacecraft. Working in conjunction with Raptor Resins Inc., NASA engineers are utilizing high flow liquid infusion molding practices to manufacture high-temperature composite parts comprised of intermediate modulus 7 (IM7) carbon fiber material. IM7 is a continuous, high-tensile strength composite with outstanding structural qualities such as high shear strength, tensile strength and modulus as well as excellent corrosion, creep, and fatigue resistance. IM7 carbon fiber, combined with existing thermoset and thermoplastic resin systems, can provide improvements in material strength reinforcement and deformation-resistant properties for high-temperature applications. Void analysis of the different layups of the IM7 material discovered the largest total void composition within the [ +45 , 90 , 90 , -45 ] composite panel. Tensile and compressional testing proved the highest mechanical strength was found in the [0 4] layup. This paper further investigates the infusion procedure of a low-cost/high-performance BMI resin into an IM7 carbon fiber material and the

  17. Injection molding of silicon carbide capable of being sintered without pressure

    Science.gov (United States)

    Muller-Zell, A.; Schwarzmeier, R.

    1984-01-01

    The most suitable SiC mass for injection molding of SiC articles (for subsequent pressureless sintering) consisted of beta SiC 84, a wax mixture 8, and polyethylene or polystyrene 8 parts. The most effective method for adding the binders was by dissolving them in a solvent and subsequent evaporation. The sequence of component addition was significant, and all parameters were optimized together rather than individually.

  18. [Acrylic resin removable partial dentures

    NARCIS (Netherlands)

    Baat, C. de; Witter, D.J.; Creugers, N.H.J.

    2011-01-01

    An acrylic resin removable partial denture is distinguished from other types of removable partial dentures by an all-acrylic resin base which is, in principle, solely supported by the edentulous regions of the tooth arch and in the maxilla also by the hard palate. When compared to the other types of

  19. Cure shrinkage in casting resins

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, J. Brock [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-02-01

    A method is described whereby the shrinkage of a casting resin can be determined. Values for the shrinkage of several resin systems in frequent use by Sandia have been measured. A discussion of possible methods for determining the stresses generated by cure shrinkage and thermal contraction is also included.

  20. Three-Dimensional Modeling of Glass Lens Molding

    DEFF Research Database (Denmark)

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2015-01-01

    The required accuracy for the final dimensions of the molded lenses in wafer-based precision glass molding as well as the need for elimination of costly experimental trial and error calls for numerical simulations. This study deals with 3D thermo-mechanical modeling of the wafer-based precision...... glass lens molding process. First, a comprehensive 3D thermo-mechanical model of glass is implemented into a FORTRAN user subroutine (UMAT) in the FE program ABAQUS, and the developed FE model is validated with both a well-known sandwich seal test and experimental results of precision molding of several...... glass rings. Afterward, 3D thermo-mechanical modeling of the wafer-based glass lens manufacturing is performed to suggest a proper molding program (i.e., the proper set of process parameters including preset force-time and temperature-time histories) for molding a wafer to a desired dimension...

  1. Residual orientation in injection micro-molded samples

    International Nuclear Information System (INIS)

    Healy, John; Edward, Graham H.; Knott, Robert B.

    2006-01-01

    The orientation of polymer chains after injection molding is usually studied using techniques that measure the average orientation of molecular segments. Small-angle neutron scattering (SANS) is a technique for measuring the overall chain orientation and is very sensitive to molecular anisotropy. In this study, a blend of a commercial general-purpose polystyrene and deuterated polystyrene was injection micro-molded under a variety of molding conditions. SANS was then used to measure the residual orientation of the deuterated chains. As expected, the molecular orientation decreased with increasing mold temperature and increased with decreasing mold thickness. However, for these micro-moldings, the residual orientation decreased with increasing injection velocity. The measured orientation also appears to be Q-dependent indicating that the average residual orientation of short-chain segments may not necessarily reflect the overall chain conformation

  2. Replication of optical microlens arrays using photoresist coated molds

    DEFF Research Database (Denmark)

    Chakrabarti, Maumita; Dam-Hansen, Carsten; Stubager, Jørgen

    2016-01-01

    A cost reduced method of producing injection molding tools is reported and demonstrated for the fabrication of optical microlens arrays. A standard computer-numerical-control (CNC) milling machine was used to make a rough mold in steel. Surface treatment of the steel mold by spray coating...... with photoresist is used to smooth the mold surface providing good optical quality. The tool and process are demonstrated for the fabrication of an ø50 mm beam homogenizer for a color mixing LED light engine. The acceptance angle of the microlens array is optimized, in order to maximize the optical efficiency from...... the light engine. Polymer injection molded microlens arrays were produced from both the rough and coated molds and have been characterized for lenslet parameters, surface quality, light scattering, and acceptance angle. The surface roughness (Ra) is improved approximately by a factor of two after...

  3. Branched polymeric media: Perchlorate-selective resins from hyperbranched polyethyleneimine

    KAUST Repository

    Chen, Dennis P.

    2012-10-02

    Perchlorate (ClO4 -) is a persistent contaminant found in drinking groundwater sources in the United States. Ion exchange (IX) with selective and disposable resins based on cross-linked styrene divinylbenzene (STY-DVB) beads is currently the most commonly utilized process for removing low concentrations of ClO4 - (10-100 ppb) from contaminated drinking water sources. However, due to the low exchange capacity of perchlorate-selective STY-DVB resins (∼0.5-0.8 eq/L), the overall cost becomes prohibitive when treating groundwater with higher concentration of ClO4 - (e.g., 100-1000 ppb). In this article, we describe a new perchlorate-selective resin with high exchange capacity. This new resin was prepared by alkylation of branched polyethyleneimine (PEI) beads obtained from an inverse suspension polymerization process. Batch and column studies show that our new PEI resin with mixed hexyl/ethyl quaternary ammonium chloride exchange sites can selectively extract trace amounts of ClO4 - from a makeup groundwater (to below detection limit) in the presence of competing ions. In addition, this resin has a strong-base exchange capacity of 1.4 eq/L, which is 1.75-2.33 times larger than those of commercial perchlorate-selective STY-DVB resins. The overall results of our studies suggest that branched PEI beads provide versatile and promising building blocks for the preparation of perchlorate-selective resins with high exchange capacity. © 2012 American Chemical Society.

  4. Process and part filling control in micro injection molding

    DEFF Research Database (Denmark)

    Tosello, Guido; Hansen, Hans Nørgaard; Schoth, Andreas

    2008-01-01

    The influence of process parameters on μ-injection molding (μIM) and on μ-injection molded parts has been investigated using Design of Experiments. A mold with a sensor applied at injection location was used to monitor actual injection pressure and to determine the cavity filling time. Flow markers...... that the injection speed in one of the most influencing process parameters on the μIM process and on the μ-parts filling....

  5. A molding technique for use in internal dosimetry studies

    International Nuclear Information System (INIS)

    Aissi, A.; Tsakeres, F.S.; Poston, J.W.

    1982-01-01

    A method is described for producing molds which can be used in the construction of volumetric organ dosimeters. These negative organ molds are formed by wrapping quick-setting plaster bandages around a silicon-treated hardwood organ mold. The cast is cut in two and after further setting time is ready to contain the tissue equivalent materials and thermoluminescent powders. Such volumetric dosimeters will be useful for comparing experimental and calculated internal dosimetry results. (U.K.)

  6. Understanding the impact of molds on indoor air quality and ...

    Science.gov (United States)

    Molds are multi-celled, colony forming, eukaryotic microorganisms lacking chlorophyll belonging to the Kingdom Fungi. Furthermore, molds are ubiquitous in both indoor and outdoor environments. There are more than 200 different types of fungi to which people are routinely exposed (NAS. 2000). The growth of molds in homes, schools, offices, and other public buildings has been implicated as the cause of a wide variety of adverse health effects. Headlines resulting from moldy, water-damaged homes, particularly

  7. Effect of TiO2 Nanoparticles on Tensile Strength of Dental Acrylic Resins.

    Science.gov (United States)

    Shirkavand, Saeed; Moslehifard, Elnaz

    2014-01-01

    Background and aims. Adding further fillers to dental resins may enhance their physical characteristics. The aim of this study was to evaluate the tensile strength of heat-curing acrylic resin reinforced by TiO2nanoparticles added into the resin matrix. Materials and methods. Commercially available TiO2 nanoparticles were obtained and characterized using X-ray diffrac-tion (XRD) and scanning electron microscopy (SEM) to determine their crystalline structure, particle size and morphology. TiO2-acrylic resin nanocomposite was prepared by mixing 0.5, 1 and 2 (wt%) of surface modified TiO2 nanoparticles in an amalgamator providing three groups of samples. Before curing, the obtained paste was packed into steel molds. After cur-ing, the specimens were removed from the molds. The tensile strength test samples were prepared according to ISO 1567. Results. Two crystalline phases were found in TiO2 nanoparticles including: (i) anatase as the major one, and (ii) rutile. The average particle size calculated according to the Scherrer equation was 20.4 nm, showing a normal size distribution. According to SEM images, the nanocomposite with 1wt% TiO2 nanoparticles had a better distribution compared to other groups. In addition, the group by 1wt% TiO2 exhibited higher tensile strength with a significant difference compared to other groups. ANOVA showed significant differences between the contents of TiO2 particles in acrylic resin (F = 22.19; P tensile strength was observed with titania NPs reinforcement agents in 1wt% by weight. Further increase of TiO2 nanoparticles decreased the tensile strength.

  8. Characterization of wood-based molding bonded with citric acid

    OpenAIRE

    Umemura, Kenji; Ueda, Tomohide; Kawai, Shuichi

    2012-01-01

    The wood-based moldings were fabricated by using only citric acid as an adhesive. The mechanical properties, water resistances, thermal properties and chemical structure were investigated. Wood powder obtained from Acacia mangium was mixed with citric acid under certain weight ratios (0-40 wt%), and each powder mixture was molded using two types of metal molds at 200 °C and 4MPa for 10 min. The modulus of rupture (MOR) and the modulus of elasticity (MOE) values of the wood-based molding conta...

  9. Injection molding of high aspect ratio sub-100 nm nanostructures

    DEFF Research Database (Denmark)

    Matschuk, Maria; Larsen, Niels B

    2013-01-01

    as described by height, width and uniformity of the nanoscopic features. Use of a mold temperature transiently above the polymer glass transition temperature (Tg) was the most important factor in increasing the replication fidelity. Surface coating of the nickel molds with a fluorocarbon-containing thin film...... with FDTS. Reduced adhesion forces are consistent with lowered friction that reduces the risk of fracturing the nanoscopic pillars during demolding. Optimized mold surface chemistry and associated injection molding conditions permitted the fabrication of square arrays of 40 nm wide and 107 nm high (aspect...

  10. Cavity air flow behavior during filling in microinjection molding

    DEFF Research Database (Denmark)

    Griffiths, C.A.; Dimov, S.S.; Scholz, S.

    2011-01-01

    Process monitoring of microinjection molding (μ-IM) is of crucial importance in understanding the effects of different parameter settings on the process, especially on its performance and consistency with regard to parts' quality. Quality factors related to mold cavity air evacuation can provide...... mounted inside the mold. The influence of four μIM parameters, melt temperature, mold temperature, injection speed, and resistance to air evacuation, on two air flow-related output parameters is investigated by carrying out a design of experiment study. The results provide empirical evidences about...

  11. A hybrid optimization approach in non-isothermal glass molding

    Science.gov (United States)

    Vu, Anh-Tuan; Kreilkamp, Holger; Krishnamoorthi, Bharathwaj Janaki; Dambon, Olaf; Klocke, Fritz

    2016-10-01

    Intensively growing demands on complex yet low-cost precision glass optics from the today's photonic market motivate the development of an efficient and economically viable manufacturing technology for complex shaped optics. Against the state-of-the-art replication-based methods, Non-isothermal Glass Molding turns out to be a promising innovative technology for cost-efficient manufacturing because of increased mold lifetime, less energy consumption and high throughput from a fast process chain. However, the selection of parameters for the molding process usually requires a huge effort to satisfy precious requirements of the molded optics and to avoid negative effects on the expensive tool molds. Therefore, to reduce experimental work at the beginning, a coupling CFD/FEM numerical modeling was developed to study the molding process. This research focuses on the development of a hybrid optimization approach in Non-isothermal glass molding. To this end, an optimal configuration with two optimization stages for multiple quality characteristics of the glass optics is addressed. The hybrid Back-Propagation Neural Network (BPNN)-Genetic Algorithm (GA) is first carried out to realize the optimal process parameters and the stability of the process. The second stage continues with the optimization of glass preform using those optimal parameters to guarantee the accuracy of the molded optics. Experiments are performed to evaluate the effectiveness and feasibility of the model for the process development in Non-isothermal glass molding.

  12. Thermal monitoring of the thermoplastic injection molding process with FBGs

    Science.gov (United States)

    Alberto, Nélia J.; Nogueira, Rogério N.; Neto, Victor F.

    2014-08-01

    Injection molding is an important polymer processing method for manufacturing plastic components. In this work, the thermal monitoring of the thermoplastic injection molding is presented, since temperature is a critical parameter that influences the process features. A set of fiber Bragg gratings were multiplexed, aiming a two dimensional monitoring of the mold. The results allowed to identify the different stages of the thermoplastic molding cycle. Additionally, the data provide information about the heat transfer phenomena, an important issue for the thermoplastic injection sector, and thus for an endless number of applications that employ this type of materials.

  13. Additive Manufacturing of Molds for Fabrication of Insulated Concrete Block

    Energy Technology Data Exchange (ETDEWEB)

    Love, Lonnie J. [ORNL; Lloyd, Peter D. [ORNL

    2018-02-01

    ORNL worked with concrete block manufacturer, NRG Insulated Block, to demonstrate additive manufacturing of a multi-component block mold for its line of insulated blocks. Solid models of the mold parts were constructed from existing two-dimensional drawings and the parts were fabricated on a Stratasys Fortus 900 using ULTEM 9085. Block mold parts were delivered to NRG and installed on one of their fabrication lines. While form and fit were acceptable, the molds failed to function during NRG’s testing.

  14. DNA barcoding via counterstaining with AT/GC sensitive ligands in injection-molded all-polymer nanochannel devices

    DEFF Research Database (Denmark)

    Østergaard, Peter Friis; Matteucci, Marco; Reisner, Walter

    2013-01-01

    /or requirement of specialized facilities/skill-sets. In this article we show that nanochannel-based mapping can be performed in all polymer chips fabricated via injection molding: a fabrication process so inexpensive that the devices can be considered disposable. Fluorescent intensity variations can be obtained...

  15. Effects of different cavity disinfectants on shear bond strength of a silorane-based resin composite.

    Science.gov (United States)

    Arslan, Soley; Yazici, A Ruya; Gorucu, Jale; Ertan, Atilla; Pala, Kansad; Ustun, Yakup; Antonson, Sibel A; Antonson, Donald E

    2011-07-01

    This in vitro study evaluated the effect of different cavity disinfection agents on bond strength of a silorane-based resin composite. Thirty-six caries-free human third mandibular molars sectioned in mesio-distal direction were mounted in acrylic resin with their flat dentin surfaces exposed. After the dentin surfaces were wet ground with # 600 silicon carbide paper, the teeth were randomly divided into 6 groups of 12 each according to the cavity disinfection agents; chlorhexidine (CHX); sodium hypochlorite (NaOCl), propolis, ozone, Er,Cr:YSGG laser and no treatment (control). After treatment of dentin surfaces with one of these cavity disinfection agents, Filtek Silorane adhesive system was applied. The silorane-based resin composite, Filtek Silorane was condensed into a mold and polymerized. After storage at 37°C for 24 hours, the specimens were tested in shear mode at a crosshead speed of 1.0 mm/minute. The results were analyzed by one-way ANOVA. No statistically significant difference was observed between the groups (p>0.05). The use of the tested cavity disinfection agents, chlorhexidine, sodium hypochlorite, propolis, ozone and Er,Cr:YSGG laser did not significantly affect the dentin bond strength of a silorane-based resin composite, filtek supreme. Cavity disinfectant applications did not affect the dentin bond strength of a silorane-based resin composite.

  16. Effect of surface treatment of FRC-Post on bonding strength to resin cements

    Directory of Open Access Journals (Sweden)

    Chan-Hyun Park,

    2011-03-01

    Full Text Available Objectives The purpose of this study was to evaluate the effect of surface treatment of FRC-Post on bonding strength to resin cements. Materials and Methods Pre-surface treated LuxaPost (DMG, Rely-X Fiber Post (3M ESPE and self adhesive resin cement Rely-X Unicem (3M ESPE, conventional resin cement Rely-X ARC (3M ESPE, and Rely-X Ceramic Primer (3M ESPE were used. After completing the surface treatments of the posts, posts and resin cement were placed in clear molds and photo-activation was performed. The specimens were sectioned perpendicular to the FRC-Post into 2 mm-thick segments, and push-out strength were measured. The results of bond strength value were statistically analyzed using independent samples t-test and one-way ANOVA with multiple comparisons using Scheffe's test. Results Silanization of posts affect to the bond strength in LuxaPost, and did not affect in Rely-X Fiber Post. Rely-X ARC showed higher value than Rely-X Unicem. Conclusions Silanization is needed to enhance the bond strength between LuxaPost and resin cements.

  17. Molding method of buffer material for underground disposal of radiation-contaminated material, and molded buffer material

    International Nuclear Information System (INIS)

    Akasaka, Hidenari; Shimura, Satoshi; Kawakami, Susumu; Ninomiya, Nobuo; Yamagata, Junji; Asano, Eiichi

    1995-01-01

    Upon molding of a buffer material to be used upon burying a vessel containing radiation-contaminated materials in a sealed state, a powdery buffer material to be molded such as bentonite is disposed at the periphery of a mandrel having a cylindrical portion somewhat larger than contaminate container to be subjected to underground disposal. In addition, it is subjected to integration-molding such as cold isotropic press with a plastic film being disposed therearound, to form a molding product at high density. The molding product is released and taken out with the plastic film being disposed thereon. Releasability from an elastic mold is improved by the presence of the plastic film. In addition, if it is stored or transported while having the plastic film being disposed thereon, swelling of the buffer material due to water absorption or moisture absorption can be suppressed. (T.M.)

  18. Weld line morphology of injection molded polypropylene

    Science.gov (United States)

    Mielewski, Deborah Frances

    One of the main goals of this research was to develop an understanding of the specific cause(s) of mechanical weakness at weld lines in injection molded plastic parts. In this study, a variety of techniques have been used to evaluate polypropylene weld lines: optical microscopy, electron microscopy, x-ray photoelectron microscopy, Fourier transform infrared spectroscopy and mechanical property measurements. Optical microscopy results showed that the weld line penetrates about 10 microns into the sample, and that the crystalline morphology near the weld line was very different than in the polymer further removed. Transmission electron microscopy was used to determine that the material at the weld line was of slightly different density and stained differently than the rest of the polypropylene material. X-ray photoelectron spectroscopy (XPS) determined that the material at the flow front was enriched in elemental sulfur and oxygen, which helped identify it as an antioxidant additive. Finally, FTIR was used to confirm that the flow front tip was enriched in the antioxidant material by comparing spectra of the neat antioxidant. The data cumulatively demonstrate that a low concentration (polypropylene system studied. Other low concentration additives were also found to accumulate at polypropylene weld lines, also making the interface weak. Even an incompatible, higher surface free energy polymer, polystyrene, when added at low concentration to polypropylene, was found to accumulate at the weld line. Therefore, surface free energy was found not to play a role in these accumulations. Homogeneous elongation was found not to reproduce the enrichments observed. The mechanism by which low concentration additives accumulate at flow fronts is speculated to involve incompatible droplets experiencing a stress gradient due to the elongation gradient at the flow front during fountain flow which "pushes" them out toward the free surface. In addition, large concentrations of the heat

  19. Mechanical Properties Distribution within Polypropylene Injection Molded Samples: Effect of Mold Temperature under Uneven Thermal Conditions

    Directory of Open Access Journals (Sweden)

    Sara Liparoti

    2017-11-01

    Full Text Available The quality of the polymer parts produced by injection molding is strongly affected by the processing conditions. Uncontrolled deviations from the proper process parameters could significantly affect both internal structure and final material properties. In this work, to mimic an uneven temperature field, a strong asymmetric heating is applied during the production of injection-molded polypropylene samples. The morphology of the samples is characterized by optical and atomic force microscopy (AFM, whereas the distribution of mechanical modulus at different scales is obtained by Indentation and HarmoniX AFM tests. Results clearly show that the temperature differences between the two mold surfaces significantly affect the morphology distributions of the molded parts. This is due to both the uneven temperature field evolutions and to the asymmetric flow field. The final mechanical property distributions are determined by competition between the local molecular stretch and the local structuring achieved during solidification. The cooling rate changes affect internal structures in terms of relaxation/reorganization levels and give rise to an asymmetric distribution of mechanical properties.

  20. Injection-molded capsular device for oral pulsatile release: development of a novel mold.

    Science.gov (United States)

    Zema, Lucia; Loreti, Giulia; Macchi, Elena; Foppoli, Anastasia; Maroni, Alessandra; Gazzaniga, Andrea

    2013-02-01

    The development of a purposely devised mold and a newly set up injection molding (IM) manufacturing process was undertaken to prepare swellable/erodible hydroxypropyl cellulose-based capsular containers. When orally administered, such devices would be intended to achieve pulsatile and/or colonic time-dependent delivery of drugs. An in-depth evaluation of thermal, rheological, and mechanical characteristics of melt formulations/molded items made of the selected polymer (Klucel® LF) with increasing amounts of plasticizer (polyethylene glycol 1500, 5%-15% by weight) was preliminarily carried out. On the basis of the results obtained, a new mold was designed that allowed, through an automatic manufacturing cycle of 5 s duration, matching cap and body items to be prepared. These were subsequently filled and coupled to give a closed device of constant 600 μm thickness. As compared with previous IM systems having the same composition, such capsules showed improved closure mechanism, technological properties, especially in terms of reproducibility of the shell thickness, and release performance. Moreover, the ability of the capsular container to impart a constant lag phase before the liberation of the contents was demonstrated irrespective of the conveyed formulation. Copyright © 2012 Wiley Periodicals, Inc.

  1. Investigations on injection molded, glass-fiber reinforced polyamide 6 integral foams using breathing mold technology

    Science.gov (United States)

    Roch, A.; Kehret, L.; Huber, T.; Henning, F.; Elsner, P.

    2015-05-01

    Investigations on PA6-GF50 integral foams have been carried out using different material systems: longfiber- and shortfiber-reinforced PA6 as well as unreinforced PA6 as a reference material. Both chemical and physical blowing agents were applied. Breathing mold technology (decompression of the mold) was selected for the foaming process. The integral foam design, which can be conceived as a sandwich structure, helps to save material in the neutral axis area and maintains a distance between load-bearing, unfoamed skin layers. For all test series an initial mold gap of 2.5 mm was chosen and the same amount of material was injected. In order to realize different density reductions, the mold opening stroke was varied. The experiments showed that, at a constant mass per unit area, integral polyamide 6 foams have a significantly higher bending stiffness than compact components, due to their higher area moment of inertia after foaming. At a constant surface weight the bending stiffness in these experiments could be increased by up to 600 %. Both shortfiber- and longfiber-reinforced polyamide 6 showed an increase in energy absorption during foaming.

  2. Evolution of Surface Texture and Cracks During Injection Molding of Fiber-Reinforced, Additively-Manufactured, Injection Molding Inserts

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Mischkot, Michael; Pedersen, David Bue

    2016-01-01

    This paper investigates the lifetime and surfacedeterioration of additively-manufactured, injection-moulding inserts. The inserts were produced using digital light processing and were reinforcedwith oriented short carbon fibers. Theinserts were used during injection molding oflow......-density polyethylene until their failure. The molded products were used to analyse the development of the surface roughness and wear. By enhancing the lifetime of injection-molding inserts,this work contributes to the establishment of additively manufactured inserts in pilot production....

  3. Single tooth replacement using a ceramic resin bonded fixed partial denture: A case report

    OpenAIRE

    Kara, Haluk Baris; Aykent, Filiz

    2012-01-01

    This article describes the use of an all ceramic resin-bonded fixed partial denture as a conservative solution for the replacement of an incisor. It is a minimally invasive technique that does not discolor the abutment teeth.

  4. Single tooth replacement using a ceramic resin bonded fixed partial denture: A case report.

    Science.gov (United States)

    Kara, Haluk Baris; Aykent, Filiz

    2012-01-01

    This article describes the use of an all ceramic resin-bonded fixed partial denture as a conservative solution for the replacement of an incisor. It is a minimally invasive technique that does not discolor the abutment teeth.

  5. [Acrylic resin removable partial dentures].

    Science.gov (United States)

    de Baat, C; Witter, D J; Creugers, N H J

    2011-01-01

    An acrylic resin removable partial denture is distinguished from other types of removable partial dentures by an all-acrylic resin base which is, in principle, solely supported by the edentulous regions of the tooth arch and in the maxilla also by the hard palate. When compared to the other types of removable partial dentures, the acrylic resin removable partial denture has 3 favourable aspects: the economic aspect, its aesthetic quality and the ease with which it can be extended and adjusted. Disadvantages are an increased risk of caries developing, gingivitis, periodontal disease, denture stomatitis, alveolar bone reduction, tooth migration, triggering of the gag reflex and damage to the acrylic resin base. Present-day indications are ofa temporary or palliative nature or are motivated by economic factors. Special varieties of the acrylic resin removable partial denture are the spoon denture, the flexible denture fabricated of non-rigid acrylic resin, and the two-piece sectional denture. Furthermore, acrylic resin removable partial dentures can be supplied with clasps or reinforced by fibers or metal wires.

  6. Mold temperature measurement for glass-pressing processes

    International Nuclear Information System (INIS)

    Holman, R.A.

    1985-01-01

    The largest use of radiation thermometers within Corning Glass Works is for mold temperature measurement for the glass-pressing process. Pressing television panels at today's high quality would be very difficult without a mold temperature measurement system and the computer manipulation of the quality control data to supervise the mold temperature control loop. The most critical part of a television panel is the inside surface curvature. The ideal surface is usually defined as a spherical surface. The tolerance for a normal TV panel is +-0.30 mm (+-0.012 in.). High resolution display panels are more critical, having a dimensional tolerance only one half as large as TV panels. Panel curvature is a direct (but negative) function of mold temperature. Every 1 0 C increase in mold temperature results in the panel center being 0.025 mm (0.001 in.) shorter (flatter). Random dimensional variations within a panel take up most of the dimensional tolerance. The result is that each mold is controlled to its own individual temperature set point, +-1 0 C. Hot panel and cold panel curvature measurements are correlated by a process computer and used to update the mold temperature set points. The same computer adjusts the mold cooling air to maintain the required mold temperatures. From the temperature measurement standpoint, the significant problem is the changing emissivity of the mold surface when the mold is new or reconditioned. The selection of a radiation thermometer with a short wavelength was an obvious choice to minimize the effect of emissivity variations

  7. Deformation behavior in 3D molding: experimental and simulation studies

    International Nuclear Information System (INIS)

    Farshchian, Bahador; Amirsadeghi, Alborz; Hurst, Steven M; Park, Sunggook; Kim, Jinsoo

    2012-01-01

    Three-dimensional (3D) molding is a simple and effective technique using a modified hot embossing process to produce large area, hierarchical 3D micro/nanostructures in polymer substrates. However, the use of a thin intermediate polydimethylsiloxane (PDMS) stamp inevitably causes dimensional changes in the 3D molded channel, with respect to those in the brass mold protrusion and the intermediate PDMS stamp structures. Here we investigate the deformation behavior of the 3D molded poly(methyl methacrylate) (PMMA) substrate and the intermediate PDMS stamp in 3D molding through both experimentation and numerical simulation. Depending on the height, period and aspect ratio of the brass mold protrusions and the thickness of the intermediate PDMS stamp, strain contours of the intermediate PDMS stamp layer along the periphery of the 3D molded channels are varying, which leads to a nonuniform elongation of the imprinted structures in the 3D molded channel. Increasing the height and decreasing the period of brass mold protrusions leads to higher total strain of the intermediate PDMS stamp. It was found that for high aspect ratio brass mold protrusions the maximum strain of the intermediate layer occurs in the bottom center of the 3D channels. However, with decreasing aspect ratio of the brass mold protrusion the highest elongation occurs at the bottom corners of the channel causing less elongation of the intermediate PDMS stamp and imprinted structures on the bottom surface of the 3D channel. These experimental results are in good agreement with the results obtained from the numerical simulation performed with a simple 2D model. (paper)

  8. Unsaturated and Saturated Flow Front Tracking in Liquid Composite Molding Processes using Dielectric Sensors

    Science.gov (United States)

    Carlone, P.; Palazzo, G. S.

    2015-10-01

    Liquid composite molding processes are manufacturing techniques involving the impregnation and saturation of dry fibrous preforms by means of injection or infusion of catalyzed resin systems. Complete wetting of the reinforcement and reduction of voids are key issues to enhance mechanical properties of the final product, as a consequence on line monitoring and control of resin flow is highly desirable to detect and avoid potentialbet macro- as well as micro-voids. In this paper, parallel-plate dielectric sensors were investigated to track the position of unsaturated as well as saturated flow fronts through dual scale porous media. Sensors configuration was analyzed and improved via electromagnetic (EM) finite element simulations. The effectiveness of the proposed system was assessed in one-dimensional impregnation tests. Good agreement was found between unsaturated front positions provided by the considered system and acquired through conventional visual techniques. An indirect verification strategy, based on CFD and EM simulations of the process, was applied to investigate the reliability of dielectric sensors with respect to saturation phenomena. Obtained outcomes highlighted the intriguing capabilities of the proposed method.

  9. Chromatography resin support

    Science.gov (United States)

    Dobos, James G.

    2002-01-01

    An apparatus and method of using an improved chromatography resin support is disclosed. The chromatography support platform is provided by a stainless steel hollow cylinder adapted for being inserted into a chromatography column. An exterior wall of the stainless steel cylinder defines a groove for carrying therein an "O"-ring. The upper surface of the stainless steel column is covered by a fine stainless steel mesh welded to the edges of the stainless steel cylinder. When placed upon a receiving ledge defined within a chromatography column, the "O"-ring provides a fluid tight seal with the inner edge wall of the chromatography cylinder. The stainless steel mesh supports the chromatography matrix and provides a back flushable support which is economical and simple to construct.

  10. 21 CFR 872.3140 - Resin applicator.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Resin applicator. 872.3140 Section 872.3140 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3140 Resin applicator. (a) Identification. A resin applicator is a brushlike device intended for use in spreading dental resin on a tooth during application of...

  11. Lighting molded optics: Design and manufacturing

    Directory of Open Access Journals (Sweden)

    Kočárková H.

    2013-05-01

    Full Text Available Proper design and manufacturing of glass molded lenses need to be performed in several steps. The whole process from customer requirements to f nal functional product is shown on two examples - a lens for street light and a lens for spot light with narrow lighting angle. After discussing customer requirements, optical design is made. Thanks to various commercial softwares with optimization, manufacturer of the lens can work as well as a designer which enables simplif cation and acceleration of lens manufacturing, since limitations of the manufacturing process are considered during creation of the design. When the prototype is made, its functionality needs to be evaluated. This work shows measurement of light distribution for street light lens in a dark room using goniometer and measurement of light intensity for spot lens f xed on an optical bench. These measurements can reveal the root cause in case of lens malfunction, which enables to optimize manufacturing process or modify lens design accordingly. Designing, manufacturing and evaluation of molded optics under one roof enables creation of easily manufacturable design and fast solution of problems.

  12. Production of Liquid Metal Spheres by Molding

    Directory of Open Access Journals (Sweden)

    Mohammed G. Mohammed

    2014-10-01

    Full Text Available This paper demonstrates a molding technique for producing spheres composed of eutectic gallium-indium (EGaIn with diameters ranging from hundreds of microns to a couple millimeters. The technique starts by spreading EGaIn across an elastomeric sheet featuring cylindrical reservoirs defined by replica molding. The metal flows into these features during spreading. The spontaneous formation of a thin oxide layer on the liquid metal keeps the metal flush inside these reservoirs. Subsequent exposure to acid removes the oxide and causes the metal to bead up into a sphere with a size dictated by the volume of the reservoirs. This technique allows for the production and patterning of droplets with a wide range of volumes, from tens of nanoliters up to a few microliters. EGaIn spheres can be embedded or encased subsequently in polymer matrices using this technique. These spheres may be useful as solder bumps, electrodes, thermal contacts or components in microfluidic devices (valves, switches, pumps. The ease of parallel-processing and the ability to control the location of the droplets during their formation distinguishes this technique.

  13. Bond Strength of Resin Cements to Zirconia Ceramic Using Adhesive Primers.

    Science.gov (United States)

    Stefani, Ariovaldo; Brito, Rui Barbosa; Kina, Sidney; Andrade, Oswaldo Scopin; Ambrosano, Gláucia Maria Bovi; Carvalho, Andreia Assis; Giannini, Marcelo

    2016-07-01

    To evaluate the influence of adhesive primers on the microshear bond strength of resin cements to zirconia ceramic. Fifty zirconia plates (12 mm × 5 mm × 1.5 mm thick) of a commercially available zirconium oxide ceramic (ZirCad) were sintered, sandblasted with aluminum oxide particles, and cleaned ultrasonically before bonding. The plates were randomly divided into five groups of 10. Three resin cements were selected (RelyX ARC, Multilink Automix, Clearfil SA Cement self-adhesive resin cement), along with two primers (Metal-Zirconia Primer, Alloy Primer) and one control group. The primers and resin cements were used according to manufacturers' recommendations. The control group comprised the conventional resin cement (RelyX ARC) without adhesive primer. Test cylinders (0.75 mm diameter × 1 mm high) were formed on zirconia surfaces by filling cylindrical Tygon tube molds with resin cement. The specimens were stored in distilled water for 24 hours at 37°C, then tested for shear strength on a Shimadzu EZ Test testing machine at 0.5 mm/min. Bond strength data were analyzed statistically by two-way ANOVA and Dunnett's test (5%). The bond strength means in MPa (± s.d.) were: RelyX ARC: 28.1 (6.6); Multilink Automix: 37.6 (4.5); Multilink Automix + Metal-Zirconia Primer: 55.7 (4.0); Clearfil SA Cement: 46.2 (3.3); and Clearfil SA Cement + Alloy Primer: 47.0 (4.1). Metal-Zirconia Primer increased the bond strength of Multilink Automix resin cement to zirconia, but no effect was observed for Alloy Primer using Clearfil SA Cement. RelyX ARC showed the lowest bond strength to zirconia. © 2015 by the American College of Prosthodontists.

  14. La fabricación de lucernas en Tritium Magallum: un molde inédito de M. Oppi Zosi

    Directory of Open Access Journals (Sweden)

    Sáenz Preciado, J. Carlos

    2015-12-01

    Full Text Available This article proposes a research, centered on the lower part of a lamp over-mold, discovered during the excavations of El Quemao (Tricio. The mold was obtained from an original lamp of the Italic potter M. OPPI ZOSI, well distributed in North Africa in the Antonine period. Probably, the original lamp used for the elaboration of the mold was brought, rightly from Africa, by a legionary or a veteran of the legio VII, who was then settled at Tritium.Este artículo presenta una investigación centrada en la parte inferior de un sobremolde de lucerna, descubierto durante las excavaciones de El Quemao (Tricio. El molde fue obtenido de una lucerna original del alfarero itálico OPPI ZOSI, comercializado en África del Norte en época antonina. Probablemente, la lámpara original usada para la elaboración del molde fue traída desde África por un legionario o un veterano del Legio VII, asentada en Tritium.

  15. Prevention of leakage of low-melting-point metals from styrofoam molds.

    Science.gov (United States)

    Herman, M W; Robinson, A; Small, R C

    1975-10-01

    Leakage of low-melting-point metals from the underside of polystyrene molds can be prevented by applying a silicone caulking material to the bottom of the mold and pressing the mold on a metal plate before pouring.

  16. Differences in physico-mechanical behaviors of resol(e) and novolac type phenolic resin based composite bipolar plate for proton exchange membrane (PEM) fuel cell

    Energy Technology Data Exchange (ETDEWEB)

    Kakati, Biraj Kumar [Department of Chemical Engineering, Indian Institute of Technology Guwahati, North Guwahati, PIN 781 039, Dist. Kamrup (Assam) (India); Deka, Dhanapati [Department of Energy, Tezpur University, Tezpur 784 028, Dist. Sonitpur (Assam) (India)

    2007-09-15

    Composite bipolar plates for Proton Exchange Membrane Fuel Cell (PEMFC) are prepared by compression molding technique using polymer as binder and graphite as electric filler material with some other reinforcements. Study on the effect of resole and novolac type phenolic resin on the properties of composite bipolar plate, such as bulk density, porosity, bulk conductivity, hardness, flexural strength, etc. shows that both of the resin shows different physico-mechanical properties. Moreover, single cell performance analysis also shows variation for resole and novolac based composites. A novel concept of triple continuous structure to provide graphite polymer blends with high electrical conductivity, high shore hardness, high flexural strength, less porosity and low density has been proposed and study on the effect of different types of phenolic resin on the properties and performance of bipolar plate reveals that novolac type powdered phenolic resin gives better mechanical properties than resole type phenolic resin. However, resole type phenolic resin compound has slightly higher electrical conductivity due to more number of polar -OH group presents on its cured form. But due to the less porosity and higher mechanical strength, bipolar plates with novolac type phenolic resin gives better performance in I-V analysis than bipolar plates with resole type phenolic resin. (author)

  17. Effect of thickness of indirect restoration and distance from the light-curing unit tip on the hardness of a dual-cured resin cement.

    Science.gov (United States)

    de Paula, Andréia Bolzan; Tango, Rubens Nisie; Sinhoreti, Mário Alexandre Coelho; Alves, Marcelo Corrêa; Puppin-Rontani, Regina M

    2010-01-01

    This study evaluated the Knoop hardness and polymerization depth of a dual-cured resin cement, light-activated at different distances through different thicknesses of composite resin. One bovine incisor was embedded in resin and its buccal surface was flattened. Dentin was covered with PVC film where a mold (0.8-mm-thick and 5 mm diameter) was filled with cement and covered with another PVC film. Light curing (40 s) was carried out through resin discs (2, 3, 4 or 5 mm) with a halogen light positioned 0, 1, 2 or 3 mm from the resin surface. After storage, specimens were sectioned for hardness measurements (top, center, and bottom). Data were subjected to split-plot ANOVA and Tukey's test (alpha=0.05). The increase in resin disc thickness decreased cement hardness. The increase in the distance of the light-curing tip decreased hardness at the top region. Specimens showed the lowest hardness values at the bottom, and the highest at the center. Resin cement hardness was influenced by the thickness of the indirect restoration and by the distance between the light-curing unit tip and the resin cement surface.

  18. METHOD FOR EVALUATING MOLD GROWTH ON CEILING TILE

    Science.gov (United States)

    A method to extract mold spores from porous ceiling tiles was developed using a masticator blender. Ceiling tiles were inoculated and analyzed using four species of mold. Statistical analysis comparing results obtained by masticator extraction and the swab method was performed. T...

  19. Injection molded polymeric hard X-ray lenses

    DEFF Research Database (Denmark)

    Stöhr, Frederik; Simons, Hugh; Jakobsen, Anders Clemen

    2015-01-01

    of the etching profile and were removed after DRIE. By electroplating, an inverse nickel sample was obtained, which was used as a mold insert in a commercial polymer injection molding machine. A prototype lens made of polyethylene with a focal length of 350 mm was tested using synchrotron radiation at photon...

  20. ASTHMATIC HUMAN SERUM IGE-REACTIVITY WITH MOLD EXTRACTS

    Science.gov (United States)

    Although molds have demonstrated the ability to induce allergic asthma-like responses in mouse models, their role in human disease is unclear. This study was undertaken to provide insight into the prevalence of human IgE-reactivity and identify the target mold protein(s). The st...

  1. IGE IN ASTHMATIC HUMAN SERA IS REACTIVE AGAINST MOLD EXTRACTS

    Science.gov (United States)

    Molds have been associated with various health effects including asthma, but their role in induction of asthma is unclear. However, the presence of mold-specific IgE indicates their capacity to induce allergic responses and possibly exacerbate asthma symptoms. This study was und...

  2. Integrated lithographic molding for microneedle-based devices

    NARCIS (Netherlands)

    Lüttge, Regina; Berenschot, Johan W.; de Boer, Meint J.; Altpeter, Dominique M.; Vrouwe, E.X.; Elwenspoek, Michael Curt; van den Berg, Albert

    This paper presents a new fabrication method consisting of lithographically defining multiple layers of high aspect-ratio photoresist onto preprocessed silicon substrates and release of the polymer by the lost mold or sacrificial layer technique, coined by us as lithographic molding. The process

  3. Performance Characteristics of Borate Fatty Acid Formulations as Mold Inhibitors

    Science.gov (United States)

    Robert D. Coleman; Vina Yang; Carol A. Clausen

    2013-01-01

    The combination of boric acid (BA) or disodium octaborate tetrahydrate (DOT) and a fatty acid (FA) such as heptanoic, octanoic, and nonanoic acids (C7–C9) is an effective treatment solution for protecting wood structures against mold. BA or DOT alone have substantial potency against insects and decay fungi, but have negligible or no mold inhibitor activity. However,...

  4. Taxonomic re-evaluation of black koji molds

    NARCIS (Netherlands)

    Hong, S.B.; Yamada, O.; Samson, R.A.

    2013-01-01

    Black koji molds including its albino mutant, the white koji mold, have been widely used for making the distilled spirit shochu in Northeast Asia because they produce citric acid which prevents undesirable contamination from bacteria. Since Inui reported Aspergillus luchuensis from black koji in

  5. Evaluation of Additive Manufacturing for High Volume Composite Part Molds

    Energy Technology Data Exchange (ETDEWEB)

    Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lokitz, Bradley S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Springfield, Robert M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-01

    ORNL worked with TruDesign, LLC to develop viable coating solutions to enable the use of large scale 3D printing for both low-temperature and high-temperature composite molds. This project resulted in two commercial products and successfully demonstrated the use of printed molds for autoclave processing for the first time.

  6. Bestrijden en voorkomen van de oculatieschimmel Black Mold in roos

    NARCIS (Netherlands)

    Werd, de H.A.E.; Breeuwsma, S.J.; Meijer, H.; Wijk, van D.; Pijpers, H.

    2008-01-01

    Black Mold veroorzaakt afsterving van jonge oculaties in de teelt van rozenstruiken. Middels een enquête onder telers, een korte literatuurstudie en infectieproeven is een inventariserend onderzoek gedaan naar de factoren die het optreden van Black Mold beïnvloeden. Op basis van de infectieproeven

  7. Stickiness of dental resin composite materials to steel, dentin and bonded dentin.

    Science.gov (United States)

    Ertl, Kathrin; Graf, Alexandra; Watts, David; Schedle, Andreas

    2010-01-01

    Stickiness is a vital rheological parameter for the clinical handling behavior of unset resin composite restoratives. The aim of this study was to investigate the stickiness of three different resin composites at 23 degrees C and 37 degrees C tested on steel, dentin and dentin covered with different bonding agents. The stickiness instrument, used in this study consists of a vertical cylindrical stainless steel rod, with a flat circular end, and a platform with a cylindrical mold (diameter: 6.1mm, depth: 2.2mm). The test-material surface temperature and the speed of the rod can be modified. It moves slowly into the prepared mold which is filled with unset composite materials. The degree of stickiness is deducted from the height of the "elevation" the material forms when the plunger is withdrawn from the mold until the steelhead detaches itself from the composite. In this study, stickiness was tested directly to the steel plunger and to dentin slices (uncovered or covered with two different bonding agents) fixed to the plunger rod with a clamp. The coefficients of variation (CVs) were generally less than 0.10, indicating that the stickiness instrument offers an adequately reproducible way of testing stickiness. The tested composite materials varied significantly in stickiness. For all investigated materials a decrease of peak heights with increasing speed was found (for all three materials: psteel and least on bonded dentin. The order of stickiness of composites was not affected by testing the stickiness on the different materials. This method allows the characterization of composite resin materials stickiness to steel, as equivalent to dental steel instruments, and to bonded dentin as equivalent to the tooth cavity after preparation. An ideal material should have a sufficient difference between stickiness on steel and dentin so that it remains in the cavity and is not pulled back by the steel instrument.

  8. Color stability of denture acrylic resins and a soft lining material against tea, coffee, and nicotine.

    Science.gov (United States)

    Imirzalioglu, Pervin; Karacaer, Ozgul; Yilmaz, Burak; Ozmen Msc, Ilknur

    2010-02-01

    The purpose of this study was to investigate the effect of four solutions [saliva (control group), saliva+tea, saliva+coffee, saliva+nicotine] on the color of different denture base acrylic resins (heat-polymerized, injection-molded, autopolymerized) and a soft denture liner. Twenty specimens from each type of test material were prepared (2.5 mm diameter, 2 mm thickness). Five specimens from each test material (heat-polymerized, chemically polymerized, injection-molded acrylic resin, soft denture reliner) were stored in each solution in 37 degrees C in a dark environment. Colorimetric measurements were done on the 1st, 7th, and 30th days. Color differences among specimens immersed in saliva (control group), and staining solutions were evaluated over time. Data were statistically analyzed with one-way analysis of variance (ANOVA) (alpha= 0.05). ANOVA was followed by Tukey test to find which groups differed from each other. Significant color shifts occurred in heat-polymerized and injection-molded acrylic resins in coffee and in soft liner in nicotine over time (p 1). The color shift of soft liner in nicotine was significantly different than that of the remainder of the test materials in nicotine (p 0.05). The effect of staining solutions on the color of each test material in each session was perceivable by the human eye (DeltaE > 1); however, the color shifts of all test materials were clinically acceptable (DeltaE < 3.7) except for soft liner in nicotine, which was not clinically acceptable over time. Therefore, minimizing drinking of such beverages and use of tobacco, particularly when soft liner is applied, may be advantageous for denture wearers for long-term color stability.

  9. Development of the computer-aided process planning (CAPP) system for polymer injection molds manufacturing

    OpenAIRE

    J. Tepić; V. Todić; D. Lukić; M. Milošević; S. Borojević

    2011-01-01

    Beginning of production and selling of polymer products largely depends on mold manufacturing. The costs of mold manufacturing have significant share in the final price of a product. The best way to improve and rationalize polymer injection molds production process is by doing mold design automation and manufacturing process planning automation. This paper reviews development of a dedicated process planning system for manufacturing of the mold for injection molding, which integrates computer-...

  10. Microhardness of light- and dual-polymerizable luting resins polymerized through 7.5-mm-thick endocrowns.

    Science.gov (United States)

    Gregor, Ladislav; Bouillaguet, Serge; Onisor, Ioana; Ardu, Stefano; Krejci, Ivo; Rocca, Giovanni Tommaso

    2014-10-01

    The complete polymerization of luting resins through thick indirect restorations is still questioned. The purpose of this study was to evaluate the degree of polymerization of light- and dual-polymerizable luting resins under thick indirect composite resin and ceramic endocrowns by means of Vickers microhardness measurements. The Vickers microhardness measurements of a light-polymerizable microhybrid composite resin and a dual-polymerizable luting cement directly polymerized in a natural tooth mold for 40 seconds with a high-power light-emitting diode lamp (control) were compared with measurements after indirect irradiation through 7.5-mm-thick composite resin and ceramic endocrowns for 3 × 90 seconds. A test-to-control microhardness values ratio of 0.80 at a depth of 0.5 mm below the surface was assumed as the criterion for adequate conversion. For the Vickers microhardness measurements of a dual-polymerizable luting cement, no differences (P>.05) were found between Vickers microhardness control values and values reported after polymerization through composite resin and ceramic endocrowns. For The Vickers microhardness measurements (±SD) of a light-polymerizable microhybrid composite resin, control values were significantly (P.05). Under the conditions of this in vitro study, Vickers microhardness values of the dual-polymerizable resin cement and the light-polymerizable restorative composite resin irradiated for 3 × 90 seconds with a high irradiance light-emitting diode lamp through 7.5-mm-thick endocrowns reached at least 80% of the control Vickers microhardness values, which means that both materials can be adequately polymerized when they are used for luting thick indirect restorations. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  11. Injection-Molded Long-Fiber Thermoplastic Composites: From Process Modeling to Prediction of Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Kunc, Vlastimil; Jin, Xiaoshi; Tucker III, Charles L.; Costa, Franco

    2013-12-18

    This article illustrates the predictive capabilities for long-fiber thermoplastic (LFT) composites that first simulate the injection molding of LFT structures by Autodesk® Simulation Moldflow® Insight (ASMI) to accurately predict fiber orientation and length distributions in these structures. After validating fiber orientation and length predictions against the experimental data, the predicted results are used by ASMI to compute distributions of elastic properties in the molded structures. In addition, local stress-strain responses and damage accumulation under tensile loading are predicted by an elastic-plastic damage model of EMTA-NLA, a nonlinear analysis tool implemented in ABAQUS® via user-subroutines using an incremental Eshelby-Mori-Tanaka approach. Predicted stress-strain responses up to failure and damage accumulations are compared to the experimental results to validate the model.

  12. Optimization of Tensile Strength of Phenolic-Glass Compound for Compression Molding Process

    Directory of Open Access Journals (Sweden)

    Hojjat Rajabzadeh

    2015-03-01

    Full Text Available Fiber-reinforced phenolic resins have been widely used in thermal insulation products. Processability and mechanical properties are the two important characteristics of these compounds. In this research, the flow in spiral mold and tensile strength were considered as indicators for processability and mechanical properties, respectively. B-stage curing time, fiber length and silane treatment effects on flow properties and tensile strength were studied. Spiral flow test results showed that B-stage has a significance effect on flow rates optimized at 85°C for 3 h. Under this condition, resin viscosity increased to a suitable level and improved in transferring and dispersing the fibers. Tensile strength was increased by 3.5 h heat treatment and it was dropped beyond the B-stage. Heat treatment beyond this stage weakened the possible attachment of different components together. Silane treatment increased the tensile strength and based on electron microscopy studies there was improved fiber-resin compatibility with better dispersion of the fibers. Although there were improvements observed in fiber dispersion in silane treatment as well as the B-stage curing, but the effect was greater in the latter case, such that treatment by 3.5 h B-stage produced tensile strength by 130% while the silane treatment effect resulted in 30% greater tensile strength. This may imply that for some applications the silane treatment of the fibers is not sufficient and heat treatment could be considered as a substitute. Tensile strength increased with fiber length which was related to the nature of short-fibercomposites, while the load transfer improved with longer fibers.

  13. Liquid composite molding-processing and characterization of fiber-reinforced composites modified with carbon nanotubes

    Science.gov (United States)

    Zeiler, R.; Khalid, U.; Kuttner, C.; Kothmann, M.; Dijkstra, D. J.; Fery, A.; Altstädt, V.

    2014-05-01

    The increasing demand in fiber-reinforced plastics (FRPs) necessitates economic processing of high quality, like the vacuum-assisted resin transfer molding (VARTM) process. FRPs exhibit excellent in-plane properties but weaknesses in off-plane direction. The addition of nanofillers into the resinous matrix phase embodies a promising approach due to benefits of the nano-scaled size of the filler, especially its high surface and interface areas. Carbon nanotubes (CNTs) are preferable candidates for resin modification in regard of their excellent mechanical properties and high aspect ratios. However, especially the high aspect ratios give rise to withholding or filtering by fibrous fabrics during the impregnation process, i.e. length dependent withholding of tubes (short tubes pass through the fabric, while long tubes are restrained) and a decrease in the local CNT content in the laminate along the flow path can occur. In this study, hybrid composites containing endless glass fiber reinforcement and surface functionalized CNTs dispersed in the matrix phase were produced by VARTM. New methodologies for the quantification of the filtering of CNTs were developed and applied to test laminates. As a first step, a method to analyze the CNT length distribution before and after injection was established for thermosetting composites to characterize length dependent withholding of nanotubes. The used glass fiber fabric showed no perceptible length dependent retaining of CNTs. Afterward, the resulting test laminates were examined by Raman spectroscopy and compared to reference samples of known CNT content. This Raman based technique was developed further to assess the quality of the impregnation process and to quantitatively follow the local CNT content along the injection flow in cured composites. A local decline in CNT content of approx. 20% was observed. These methodologies allow for the quality control of the filler content and size-distribution in CNT based hybrid

  14. Research and Development Progress of National Key Laboratory of Advanced Composites on Advanced Aeronautical Resin Matrix Composites

    Directory of Open Access Journals (Sweden)

    LI Bintai

    2016-06-01

    Full Text Available Applications and research progress in advanced aeronautical resin matrix composites by National Key Laboratory of Advanced Composites (LAC were summarized. A novel interlaminar toughening technology employing ultra-thin TP non-woven fabric was developed in LAC, which significantly improved the compression after impact (CAI performances of composite laminates.Newly designed multilayer sandwich stealth composite structures exhibited a good broadband radar absorbing properties at 1-18 GHz.There were remarkable developments in high toughness and high temperature resin matrix composites, covering major composite processing technologies such as prepreg-autoclave procedure, liquid composite molding and automation manufacture, etc. Finally, numerical simulation and optimization methods were deliberately utilized in the study of composites curing behavior, resin flow and curing deformation. A composite material database was also established.In conclusion, LAC has been a great support for the development of aeronautical equipment, playing such roles as innovation leading, system dominating, foundation supporting and application ensuring of aerocomposites.

  15. Smart plastic functionalization by nanoimprint and injection molding

    DEFF Research Database (Denmark)

    Zalkovskij, Maksim; Thamdrup, Lasse Højlund; Smistrup, Kristian

    2015-01-01

    In this paper, we present a route for making smart functionalized plastic parts by injection molding with sub-micrometer surface structures. The method is based on combining planar processes well known and established within silicon micro and sub-micro fabrication with proven high resolution...... and high fidelity with truly freeform injection molding inserts. The link between the planar processes and the freeform shaped injection molding inserts is enabled by the use of nanoimprint with flexible molds for the pattern definition combined with unidirectional sputter etching for transferring...... the pattern. With this approach, we demonstrate the transfer of down to 140 nm wide holes on large areas with good structure fidelity on an injection molding steel insert. The durability of the sub-micrometer structures on the inserts have been investigated by running two production series of 102,000 and 73...

  16. Multi-height structures in injection molded polymer

    DEFF Research Database (Denmark)

    Andersen, Nis Korsgaard; Taboryski, Rafael J.

    2015-01-01

    We present the fabrication process for injection molded multi-height surface structures for studies of wetting behavior. We adapt the design of super hydrophobic structures to the fabrication constrictions imposed by industrial injection molding. This is important since many super hydrophobic...... surfaces are challenging to realize by injection molding due to overhanging structures and very high aspect ratios. In the fabrication process, we introduce several unconventional steps for producing the desired shapes, using a completely random mask pattern, exploiting the diffusion limited growth rates...... of different geometries, and electroforming a nickel mold from a polymer foil. The injection-molded samples are characterized by contact angle hysteresis obtained by the tilting method. We find that the receding contact angle depends on the surface coverage of the random surface structure, while the advancing...

  17. Comparison of two setups for induction heating in injection molding

    DEFF Research Database (Denmark)

    Menotti, Stefano; Hansen, Hans Nørgaard; Bissacco, Giuliano

    2015-01-01

    To eliminate defects and improve the quality of molded parts, increasing the mold temperature is one of the applicable solutions. A high mold temperature can increase the path flow of the polymer inside the cavity allowing reduction of the number of injection points, reduction of part thickness......, and moulding of smaller and more complex geometries. The last two aspects are very important in micro injection molding. In this paper, a new embedded induction heating system is proposed and validated and two different coil setups were tested and compared. An experimental investigation was performed based...... on a test geometry integrating different aspect ratios of small structures. Acrylonitrile butadiene styrene (ABS) was used as material, and different mold temperatures were tested. The replicated test objects were measured by means of an optical coordinate measuring machine (CMM). On the basis...

  18. Validation of three-dimensional micro injection molding simulation accuracy

    DEFF Research Database (Denmark)

    Tosello, Guido; Costa, F.S.; Hansen, Hans Nørgaard

    2011-01-01

    the simulation accuracy (i.e. decrease deviations from experimental values): injection speed profile, cavity injection pressure, melt and mold temperatures, three-dimensional mesh parameters, and material rheological characterization. Quality factors investigated for the quantitative comparisons were: short shot...... length, injection pressure profile, molding mass and flow pattern. The importance of calibrated micro molding process monitoring for an accurate implementation strategy of the simulation and its validation has been demonstrated. In fact, inconsistencies and uncertainties in the experimental data must......Data analysis and simulations on micro-molding experiments have been conducted. Micro molding simulations have been executed taking into account actual processing conditions implementation in the software. Various aspects of the simulation set-up have been considered in order to improve...

  19. Injection molding of bushes made of tribological PEEK composites

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available Polyetheretherketone (PEEK composites have been extensively studied because of the excellent tribological behavior among plastics. However, laboratory specimens and tests are generally discussed, whereas application studies on industrial components are infrequent. In this paper, an injection molded bush made of tribological PEEK was analyzed to correlate wear behavior and molded material structure. Bushes were tested under unlubricated sliding conditions by means of a short wear test. Surface analysis, differential scanning calorimetry (DSC and optical microscopy were used to evaluate the distribution of the different composite fillers (polytetrafluoroethylene, PTFE, graphite particles and carbon microfibers and their effect on the final bush behavior. A significant lack of homogeneity was observed in the molded bush and black bands appeared on the shaft surface after testing due to the sliding. The bush geometry and the injection molding process should be optimized to allow the best tribological behavior of the molded material under working conditions.

  20. Bulk-Fill Resin Composites

    DEFF Research Database (Denmark)

    Benetti, Ana Raquel; Havndrup-Pedersen, Cæcilie; Honoré, Daniel

    2015-01-01

    the restorative procedure. The aim of this study, therefore, was to compare the depth of cure, polymerization contraction, and gap formation in bulk-fill resin composites with those of a conventional resin composite. To achieve this, the depth of cure was assessed in accordance with the International Organization...... for Standardization 4049 standard, and the polymerization contraction was determined using the bonded-disc method. The gap formation was measured at the dentin margin of Class II cavities. Five bulk-fill resin composites were investigated: two high-viscosity (Tetric EvoCeram Bulk Fill, SonicFill) and three low......-viscosity (x-tra base, Venus Bulk Fill, SDR) materials. Compared with the conventional resin composite, the high-viscosity bulk-fill materials exhibited only a small increase (but significant for Tetric EvoCeram Bulk Fill) in depth of cure and polymerization contraction, whereas the low-viscosity bulk...

  1. and phenol–formaldehyde resin

    Indian Academy of Sciences (India)

    formaldehyde resin (PFR) modified with tetraethylorthosilicate are investigated in detail. The chemical synthesis of PFR, its modification with nanometer- sized SiO2 particles created by sol–gel method and subsequent coating, enables a preparation of ...

  2. Bending characteristics of resin concretes

    Directory of Open Access Journals (Sweden)

    Ribeiro Maria Cristina Santos

    2003-01-01

    Full Text Available In this research work the influence of composition and curing conditions in bending strength of polyester and epoxy concrete is analyzed. Various mixtures of resin and aggregates were considered in view of an optimal combination. The Taguchi methodology was applied in order to reduce the number of tests, and in order to evaluate the influence of various parameters in concrete properties. This methodology is very useful for the planning of experiments. Test results, analyzed by this methodology, shown that the most significant factors affecting bending strength properties of resin concretes are the type of resin, resin content and charge content. An optimal formulation leading to a maximum bending strength was achieved in terms of material parameters.

  3. Epoxy hydantoins as matrix resins

    Science.gov (United States)

    Weiss, J.

    1983-01-01

    Tensile strength and fracture toughness of castings of the hydantoin resins cured with methylenedianiline are significantly higher than MY 720 control castings. Water absorption of an ethyl, amyl hydantoin formulation is 2.1 percent at equilibrium and Tg's are about 160 C, approximately 15 deg below the final cure temperature. Two series of urethane and ester-extended hydantoin epoxy resins were synthesized to determine the effect of crosslink density and functional groups on properties. Castings cured with methylenedianiline or with hexahydrophthalic anhydride were made from these compounds and evaluated. The glass transition temperatures, tensile strengths and moduli, and fracture toughness values were all much lower than that of the simple hydantoin epoxy resins. Using a methylene bishydantoin epoxy with a more rigid structure gave brittle, low-energy fractures, while a more flexible, ethoxy-extended hydantoin epoxy resin gave a very low Tg.

  4. Pressure transmission area and maximum pressure transmission of different thermoplastic resin denture base materials under impact load.

    Science.gov (United States)

    Nasution, Hubban; Kamonkhantikul, Krid; Arksornnukit, Mansuang; Takahashi, Hidekazu

    2018-01-01

    The purposes of the present study were to examine the pressure transmission area and maximum pressure transmission of thermoplastic resin denture base materials under an impact load, and to evaluate the modulus of elasticity and nanohardness of thermoplastic resin denture base. Three injection-molded thermoplastic resin denture base materials [polycarbonate (Basis PC), ethylene propylene (Duraflex), and polyamide (Valplast)] and one conventional heat-polymerized acrylic resin (PMMA, SR Triplex Hot) denture base, all with a mandibular first molar acrylic resin denture tooth set in were evaluated (n=6). Pressure transmission area and maximum pressure transmission of the specimens under an impact load were observed by using pressure-sensitive sheets. The modulus of elasticity and nanohardness of each denture base (n=10) were measured on 15×15×15×3mm 3 specimen by using an ultramicroindentation system. The pressure transmission area, modulus of elasticity, and nanohardness data were statistically analyzed with 1-way ANOVA, followed by Tamhane or Tukey HSD post hoc test (α=.05). The maximum pressure transmission data were statistically analyzed with Kruskal-Wallis H test, followed by Mann-Whitney U test (α=.05). Polymethyl methacrylate showed significantly larger pressure transmission area and higher maximum pressure transmission than the other groups (Pdenture bases (Pthermoplastic resin denture base materials. Differences in the modulus of elasticity and nanohardness of each type of denture base were demonstrated. Copyright © 2017 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  5. Effect of Surface Treatment with Carbon Dioxide (CO2) Laser on Bond Strength between Cement Resin and Zirconia.

    Science.gov (United States)

    Kasraei, Shahin; Atefat, Mohammad; Beheshti, Maryam; Safavi, Nassimeh; Mojtahedi, Maryam; Rezaei-Soufi, Loghman

    2014-01-01

    Since it is not possible to form an adequate micromechanical bond between resin cement and zirconia ceramics using common surface treatment techniques, laser pretreatment has been suggested for zirconia ceramic surfaces. The aim of this study was to evaluate the effect of Carbon Dioxide (CO2) Laser treatment on shear bond strength (SBS) of resin cement to zirconia ceramic. In this in vitro study thirty discs of zirconia with a diameter of 6 mm and a thickness of 2 mm were randomly divided into two groups of 15. In the test group the zirconia disc surfaces were irradiated by CO2 laser with an output power of 3 W and energy density of 265.39 j/cm(2). Composite resin discs were fabricated by plastic molds, measuring 3 mm in diameter and 2 mm in thickness and were cemented on zirconia disk surfaces with Panavia F2.0 resin cement (Kuraray Co. Ltd, Osaka, Japan). Shear bond strength was measured by a universal testing machine at a crosshead speed of 0.5 mm/min. The fracture type was assessed under a stereomicroscope at ×40. Surface morphologies of two specimens of the test group were evaluated under SEM before and after laser pretreatment. Data was analyzed by paired t-test (p value resin cement and zirconia ceramic (p value = 0.001). Under the limitations of this study, surface treatment with CO2 laser increased the SBS between resin cement and the zirconia ceramic.

  6. Double Vacuum Bag Process for Resin Matrix Composite Manufacturing

    Science.gov (United States)

    Hou, Tan-Hung (Inventor); Jensen, Brian J. (Inventor)

    2007-01-01

    A double vacuum bag molding assembly with improved void management and laminate net shape control which provides a double vacuum enviromnent for use in fabricating composites from prepregs containing air and/or volatiles such as reactive resin matrix composites or composites from solvent containing prepregs with non-reactive resins matrices. By using two vacuum environments during the curing process, a vacuum can be drawn during a B-stage of a two-step cycle without placing the composite under significant relative pressure. During the final cure stage, a significant pressure can be applied by releasing the vacuum in one of the two environments. Inner and outer bags are useful for creating the two vacuum environments with a perforated tool intermediate the two. The composite is placed intermediate a tool plate and a caul plate in the first environment with the inner bag and tool plate defining the first environment. The second environment is characterized by the outer bag which is placed over the inner bag and the tool plate.

  7. Resin glycosides from Porana duclouxii.

    Science.gov (United States)

    Ding, Wen-Bing; Zhang, Dai-Gui; Liu, Chun-Jie; Li, Guan-Hua; Li, You-Zhi

    2014-01-01

    A new intact resin glycoside (3) and two glycosidic acids (1 and 2), all having a common trisaccharide moiety and (11S)-hydroxytetradecanoic acid or (3S,11S)-dihydroxytetradecanoic acid as the aglycone, were obtained from the roots of Porana duclouxii. Their structures were elucidated by spectroscopic analyses and chemical correlations. These compounds represent the first examples of resin glycosides from the genus Porana.

  8. Liquid monobenzoxazine based resin system

    Science.gov (United States)

    Tietze, Roger; Nguyen, Yen-Loan; Bryant, Mark

    2014-10-07

    The present invention provides a liquid resin system including a liquid monobenzoxazine monomer and a non-glycidyl epoxy compound, wherein the weight ratio of the monobenzoxazine monomer to the non-glycidyl epoxy compound is in a range of about 25:75 to about 60:40. The liquid resin system exhibits a low viscosity and exceptional stability over an extended period of time making its use in a variety of composite manufacturing methods highly advantageous.

  9. Public health and economic impact of dampness and mold

    Energy Technology Data Exchange (ETDEWEB)

    Mudarri, David; Fisk, William J.

    2007-06-01

    The public health risk and economic impact of dampness and mold exposures was assessed using current asthma as a health endpoint. Individual risk of current asthma from exposure to dampness and mold in homes from Fisk et al. (2007), and asthma risks calculated from additional studies that reported the prevalence of dampness and mold in homes were used to estimate the proportion of U.S. current asthma cases that are attributable to dampness and mold exposure at 21% (95% confidence internal 12-29%). An examination of the literature covering dampness and mold in schools, offices, and institutional buildings, which is summarized in the appendix, suggests that risks from exposure in these buildings are similar to risks from exposures in homes. Of the 21.8 million people reported to have asthma in the U.S., approximately 4.6 (2.7-6.3) million cases are estimated to be attributable to dampness and mold exposure in the home. Estimates of the national cost of asthma from two prior studies were updated to 2004 and used to estimate the economic impact of dampness and mold exposures. By applying the attributable fraction to the updated national annual cost of asthma, the national annual cost of asthma that is attributable to dampness and mold exposure in the home is estimated to be $3.5 billion ($2.1-4.8 billion). Analysis indicates that exposure to dampness and mold in buildings poses significant public health and economic risks in the U.S. These findings are compatible with public policies and programs that help control moisture and mold in buildings.

  10. Characteristics of resin floc dispersion of anion and cation exchange resin in precoat filter using powdered ion exchange resin

    Energy Technology Data Exchange (ETDEWEB)

    Adachi, Tetsurou (Nitto Denko Corp., Ibaraki, Osaka (Japan)); Sawa, Toshio; Shindoh, Toshikazu

    1989-09-01

    The filtration performance of mixed filter aid consisting of powdered anion and cation exchange resins used in the precoat filter is closely related to the characteristics of resin floc dispersion. The factors related to resin floc dispersion of anion and cation exchange resin were investigated by measuring the specific settle volume of resin floc as an evaluating index in addition to the measurement of physical, chemical and electrochemical properties of powdered ion exchange resin. The effect of adsorption of iron oxide and polymer electrolyte and of ion exchange were determined. In addition, considered floc dispersion with adsorbing iron oxide, it was assumed that the amount and filling ratio of resin floc were related to summation and multiplication of surface electric charge respectively. An experimental expression was obtained for simulation of the change of specific settle volume of resin floc by particle size, surface area, ion exchange capacity and degree of ionization of the powdered ion exchange resin. (author).

  11. Characteristics of resin floc dispersion of anion and cation exchange resin in precoat filter using powdered ion exchange resin

    International Nuclear Information System (INIS)

    Adachi, Tetsurou; Sawa, Toshio; Shindoh, Toshikazu.

    1989-01-01

    The filtration performance of mixed filter aid consisting of powdered anion and cation exchange resins used in the precoat filter is closely related to the characteristics of resin floc dispersion. The factors related to resin floc dispersion of anion and cation exchange resin were investigated by measuring the specific settle volume of resin floc as an evaluating index in addition to the measurement of physical, chemical and electrochemical properties of powdered ion exchange resin. The effect of adsorption of iron oxide and polymer electrolyte and of ion exchange were determined. In addition, considered floc dispersion with adsorbing iron oxide, it was assumed that the amount and filling ratio of resin floc were related to summation and multiplication of surface electric charge respectively. An experimental expression was obtained for simulation of the change of specific settle volume of resin floc by particle size, surface area, ion exchange capacity and degree of ionization of the powdered ion exchange resin. (author)

  12. ''Heat Transfer at the Mold-Metal Interface in Permanent Mold Casting of Aluminum Alloys'' Final Project Report; FINAL

    International Nuclear Information System (INIS)

    Pehlke, R. D.; Cookson, John M.; Shouwei Hao; Prasad Krishna; Bilkey, Kevin T.

    2001-01-01

    This project on heat transfer coefficients in metal permanent mold casting has been conducted in three areas. They are the theoretical study at the University of Michigan, the experimental investigation of squeeze casting at CMI-Tech Center (Now Hayes-Lemmerz Technical Center) and the experimental investigation of low pressure permanent mold casting at Amcast Automotive

  13. Injection molding and debinding of micro gears fabricated by micro powder injection molding

    Science.gov (United States)

    Ni, Xin-lei; Yin, Hai-qing; Liu, Lin; Yi, Shan-jie; Qu, Xuan-hui

    2013-01-01

    Micro powder injection molding (μPIM) was investigated for possible mass production of micro-components at relatively low cost. However, scaling down to such a level produces challenges in injection molding and debinding. Micro gears were fabricated by μPIM from in-house feedstock. The effect of injection speed and injection pressure on the replication of the micro gear cavity was investigated. Solvent debinding and thermal debinding processes were discussed. The results show that micro gears can be successfully fabricated under the injection pressure of 70 MPa and the 60% injection speed. Either too low or too high injection speed can cause incomplete filling of micro gears. The same is the case with too low injection pressure. Too high injection pressure can bring cracks. Solvent debinding of micro gears was performed in a mixture of petroleum ether and ethanol. Subsequently, micro gears were successfully debound by a multistep heating schedule.

  14. Improved Thermal Design of a Compression Mold

    Science.gov (United States)

    Kuczmarski, Maria A.; Johnston, J. Christopher

    2007-01-01

    An analysis of the heat transfer in a tool for producing neat resin disks was conducted to determine how to bring about a better agreement between the tool temperature and the applied temperature profile. Using the commercial code FLUENT to investigate the relative effects of heat conduction into the tool and heat loss from the tool by convection, it was shown that convective heat transfer appears more important than conduction in controlling the tool performance. Decreasing the height of the tool was predicted to decrease the heat losses by convection. Redesign of the tool based on this analysis resulted in the tool experiencing the applied temperature profile.

  15. Ozone reaction on slime mold. [Physarum polycephalum

    Energy Technology Data Exchange (ETDEWEB)

    Kanoh, F.

    1972-01-01

    To determine the effect of ozone, the motive force responsible for protoplasmic streaming in the slime mold, Physarum polycephalum was measured by the Double chamber method which was developed by Kamiya. The effects of ozone on the motive force were investigated by comparison of the Dynamoplasmogram of controls with that of ozone exposure. In the case of high concentration exposure, thickening of plasmagel, inversion of the period of flow and reduction of the extreme point were observed. Succinoxidase of exposed homogenates showed stronger activity than that of controls. It is certain that the Pasteur reaction takes place when plasmodium is kept under high ozone exposure condition. It appears that ozone inhibited a part of the process of glycolysis. 32 references, 8 figures.

  16. Mold heating and cooling microprocessor conversion

    Science.gov (United States)

    Hoffman, D. P.

    1995-07-01

    Conversion of the microprocessors and software for the Mold Heating and Cooling (MHAC) pump package control systems was initiated to allow required system enhancements and provide data communications capabilities with the Plastics Information and Control System (PICS). The existing microprocessor-based control systems for the pump packages use an Intel 8088-based microprocessor board with a maximum of 64 Kbytes of program memory. The requirements for the system conversion were developed, and hardware has been selected to allow maximum reuse of existing hardware and software while providing the required additional capabilities and capacity. The new hardware will incorporate an Intel 80286-based microprocessor board with an 80287 math coprocessor, the system includes additional memory, I/O, and RS232 communication ports.

  17. IMAGE ANALYSIS DEDICATED TO POLYMER INJECTION MOLDING

    Directory of Open Access Journals (Sweden)

    David Garcia

    2011-05-01

    Full Text Available This work follows the general framework of polymer injection moulding simulation whose objectives are the mastering of the injection moulding process. The models of numerical simulation make it possible to predict the propagation of the molten polymer during the filling phase from the positioning of one point of injection or more. The objective of this paper is to propose a particular way to optimize the geometry of mold cavity in accordance with physical laws. A direct correlation is pointed out between geometric parameters issued from skeleton transformation and Hausdorff's distance and results provided by implementation of a classical model based on the Hele-Shaw equations which are currently used in the main computer codes of polymer injection.

  18. Double blind placebo controlled exposure to molds

    DEFF Research Database (Denmark)

    Meyer, H W; Jensen, K A; Nielsen, K F

    2005-01-01

    The objective was to develop an experimental setup for human exposure to mold spores, and to study the clinical effect of this exposure in sensitive subjects who had previously experienced potentially building-related symptoms (BRS) at work. From three water-damaged schools eight employees...... with a positive histamine release test to Penicillium chrysogenum were exposed double- blinded to either placebo, approximately 600,000 spores/m3 air of P. chrysogenum or approximately 350,000 spores/m3 of Trichoderma harzianum for 6 min on three separate days. A statistically significant rise in symptoms from...... mucous membranes appeared from the 9-graded symptom scale after exposure to T. harzianum or placebo. Dichotomizing the data, whether the participants experienced at least a two-step rise on the symptom scale or not, gave borderline increase in mucous membrane symptoms after exposure to P. chrysogenum...

  19. Study on polyethylene glycol/epoxy resin composite as a form-stable phase change material

    International Nuclear Information System (INIS)

    Fang Yutang; Kang Huiying; Wang Weilong; Liu Hong; Gao Xuenong

    2010-01-01

    Form-stable polyethylene glycol (PEG)/epoxy resin (EP) composite as a novel phase change material (PCM) was prepared using casting molding method. In this new material, PEG acts as the latent heat storage material and EP polymer serves as the supporting material, which provides structural strength and prevents the leakage of the melted PEG. The structure and morphology of the novel composite were observed using Fourier transformation infrared spectroscope (FTIR) and scanning electronic microscope (SEM). The thermo-mechanical property and transition behavior were characterized by polarizing optical microscope (POM), static thermo-mechanical analysis (TMA) and differential scanning calorimeter (DSC). The experimental results show that, as a result of the physical tangled function of the epoxy resin carrier to the PEG segment, the composite macroscopically presents the solid-solid phase change characteristic.

  20. Biomechanical model produced from light-activated dental composite resins: a holographic analysis

    Science.gov (United States)

    Pantelić, Dejan; Vasiljević, Darko; Blažić, Larisa; Savić-Šević, Svetlana; Murić, Branka; Nikolić, Marko

    2013-11-01

    Light-activated dental composites, commonly applied in dentistry, can be used as excellent material for producing biomechanical models. They can be cast in almost any shape in an appropriate silicone mold and quickly solidified by irradiation with light in the blue part of the spectrum. In that way, it is possible to obtain any number of nearly identical casts. The models can be used to study the behavior of arbitrary structure under mechanical loads. To test the technique, a simple mechanical model of the tooth with a mesio-occluso-distal cavity was manufactured. Composite resin restoration was placed inside the cavity and light cured. Real-time holographic interferometry was used to analyze the contraction of the composite resin and its effect on the surrounding material. The results obtained in the holographic experiment were in good agreement with those obtained using the finite element method.