Mapping residual stresses in PbWO$_{4}$ crystals using photo-elastic analysis
Lebeau, Michel; Majni, G; Paone, N; Pietroni, P; Rinaldi, D
2005-01-01
Large scintillating crystals are affected by internal stresses induced by the crystal growth temperature gradient remanence. Cutting boules (ingots) into finished crystal shapes allows for a partial tension relaxation but residual stresses remain the main cause of breaking. Quality control of residual stresses is essential in the application of Scintillating Crystals to high-energy physics calorimeters (e.g. CMS ECAL at CERN LHC). In this context the industrial process optimisation towards stress reduction is mandatory. We propose a fast technique for testing samples during the production process in order to evaluate the residual stress distribution after the first phases of mechanical processing. We mapped the stress distribution in PbWO/sub 4/slabs cut from the same production boule. The analysis technique is based on the stress intensity determination using the photo-elastic properties of the samples. The stress distribution is mapped in each sample. The analysis shows that there are regions of high residu...
International Nuclear Information System (INIS)
Okido, Shinobu; Hayashi, Makoto; Morii, Yukio; Minakawa, Nobuaki; Tsuchiya, Yoshinori
1997-01-01
In a residual stress measurement by x-ray diffraction method and a neutron diffraction method, strictly speaking, the strain measurement of various diffracted surface was conducted and it is necessary to use its elastic modulus to convert from the strain to the stress. Then, in order to establish the residual stress measuring technique using neutron diffraction, it is an aim at first to make clear a diffraction surface dependency of elastic modulus for the stress conversion in various alloys. As a result of investigations the diffraction surface dependency of elastic module on SUS304 and STS410 steels by using RESA (Neutron diffractometer for residual stress analysis) installed at JRR-3M in Tokai Establishment of JAERI, following results are obtained. The elastic modulus of each diffraction surface considering till plastic region could be confirmed to be in a region of ±20% of that calculated by Kroner's model and to be useful for that used on conversion to the stress. And, error of this elastic modulus was thought to cause the transition and defect formed at inner portion of the materials due to a plastic deformation. (G.K.)
Arman, Yusuf; Zor, Mehmet; Güngör, M Ali; Akan, Ender; Aksoy, Sami
2009-09-18
Transient and residual stresses occurring in partially fixed dental prostheses after the firing process can be calculated with elastic or elastic-plastic finite element analyses (FEA). In this study, firstly, the mechanical and thermal properties at various temperatures of the materials used in a porcelain fused metal (PFM) system were obtained by experimental and literature studies. The effects of viscoelastic and viscoplastic behaviours of the dental porcelain at the elevated temperatures were reflected onto its elastic properties. The equivalent heat transfer coefficients were determined experimentally by measuring temperatures and the results were supplied as input to the 3D finite elements analysis. It has been observed that the maximum stresses occur within a short time period after cooling begins and that stresses decrease during the cooling process and remain at a constant value at the end of cooling; these are the thermal residual stresses.
Research and application of residual stress monitor based on magneto-elastic effect
International Nuclear Information System (INIS)
Luu Vu Nhut; Luong Thi Hong; Vu Xuan Thanh; Nguyen Viet Hung
2015-01-01
Residual stresses can play a significant role in explaining of deformation and crack in weld joints. There are many methods of residual stress measurement. Most commonly methods used in industry and academia are considered: X-ray and neutron diffraction, hole drilling, Barkhausen, eddy current and ultrasonic methods. This paper introduces a new method for stress measurement, which is based on magneto-elastic effect, is a nondestructive method, available to assist evaluate and monitor the stress level, concentration and the gradient which are very important parameters for the evaluation and assessment of predicted life of the components and preventive care. The paper also reports on research which involved diagnostics and assessment of stressed state in butt weld plate before and after heat treatment. (author)
American Society for Testing and Materials. Philadelphia
1998-01-01
1.1 This test method covers a procedure for experimentally determining the effective elastic parameter, Eeff, for the evaluation of residual and applied stresses by X-ray diffraction techniques. The effective elastic parameter relates macroscopic stress to the strain measured in a particular crystallographic direction in polycrystalline samples. Eeff should not be confused with E, the modulus of elasticity. Rather, it is nominally equivalent to E/(1 + ν) for the particular crystallographic direction, where ν is Poisson's ratio. The effective elastic parameter is influenced by elastic anisotropy and preferred orientation of the sample material. 1.2 This test method is applicable to all X-ray diffraction instruments intended for measurements of macroscopic residual stress that use measurements of the positions of the diffraction peaks in the high back-reflection region to determine changes in lattice spacing. 1.3 This test method is applicable to all X-ray diffraction techniques for residual stress measurem...
International Nuclear Information System (INIS)
Mochizuki, Masahito; Hayashi, Makoto; Hattori, Toshio
1997-01-01
The internal residual stress distribution that resulted from welding a 4-inch-diameter carbon-steel pipe butt-joint was evaluated using several methods and the results were compared. The analytical evaluation methods used were inherent strain analysis and thermal elastic plastic analysis, and the experimental methods were X-ray diffraction and strain gauge for the surface residual stress, and neutron diffraction for the internal stress. The residual stress distributions determined using the various methods agreed well with each other, both for surface stress and internal stress. The characteristics of the evaluation methods were summarized and it was found the most suitable method for any particular situation can be selected by considering the evaluated location and the operating conditions of the object to be evaluated. (author)
Spectral Modeling of Residual Stress and Stored Elastic Strain Energy in Thermal Barrier Coatings
Energy Technology Data Exchange (ETDEWEB)
Donegan, Sean; Rolett, Anthony
2013-12-31
Solutions to the thermoelastic problem are important for characterizing the response under temperature change of refractory systems. This work extends a spectral fast Fourier transform (FFT) technique to analyze the thermoelastic behavior of thermal barrier coatings (TBCs), with the intent of probing the local origins of failure in TBCs. The thermoelastic FFT (teFFT) approach allows for the characterization of local thermal residual stress and strain fields, which constitute the origins of failure in TBC systems. A technique based on statistical extreme value theory known as peaks-over-threshold (POT) is developed to quantify the extreme values ("hot spots") of stored elastic strain energy (i.e., elastic energy density, or EED). The resolution dependence of the teFFT method is assessed through a sensitivity study of the extreme values in EED. The sensitivity study is performed both for the local (point-by-point) eld distributions as well as the grain scale eld distributions. A convergence behavior to a particular distribution shape is demonstrated for the local elds. The grain scale fields are shown to exhibit a possible convergence to a maximum level of EED. To apply the teFFT method to TBC systems, 3D synthetic microstructures are created to approximate actual TBC microstructures. The morphology of the grains in each constituent layer as well as the texture is controlled. A variety of TBC materials, including industry standard materials and potential future materials, are analyzed using the teFFT. The resulting hot spots are quantified using the POT approach. A correlation between hot spots in EED and interface rumpling between constituent layers is demonstrated, particularly for the interface between the bond coat (BC) and the thermally grown oxide (TGO) layer.
Directory of Open Access Journals (Sweden)
Parikin Parikin
2015-12-01
Full Text Available Mechanical strengths of materials are widely expected in general constructions of any building. These properties depend on its formation (cold/hot forming during fabrication. This research was carried out on cold-rolled stainless steel (SS 304 plates, which were deformed to 0, 34, 84, and 152% reduction in thickness. The tests were conducted using Vickers method. Ultra micro indentation system (UMIS 2000 was used to determine the mechanical properties of the material, i.e.: hardness, modulus elasticity, and residual stresses. The microstructures showed lengthening outcropping due to stress corrosion cracking for all specimens. It was found that the tensile residual stress in a specimen was maximum, reaching 442 MPa, for a sample reducing 34% in thickness and minimum; and about 10 MPa for a 196% sample. The quantities showed that the biggest residual stress caused lowering of the proportional limit of material in stress-strain curves. The proportional modulus elasticity varied between 187 GPa and of about 215 GPa and was free from residual stresses.
International Nuclear Information System (INIS)
Buchalet, C.; Riccardella, P.C.
1972-01-01
Residual stresses due to weld deposited cladding on the inside of a typical Westinghouse pressurized water reactor vessel are investigated using an axisymmetric finite element elastic-plastic analysis. At the beginning of the analysis, one head of the weld cladding is assumed to lie on the reactor vessel wall at melting temperature (2600degF), but in the solid phase, while the vessel remains at 300degF (preheat temperature). All material properties used in the calculations are taken as temperature-dependent. Temperature profiles are obtained in the cladding and base metal at several discrete time intervals. These temperatures profiles are used to obtain the stress distribution for the same time intervals. Residual hoop tensile stresses of approximately 25 ksi were found to exist in the cladding. Peak tensile stresses in the hoop direction occur in the base metal near the cladding interface and reach a value of 60 ksi at the end of the transient. The tensile stress decreases very rapidly through the thickness of the base metal and becomes insignificant at about two inches from the inside surface. In order to lower residual stresses, a post-weld heat treatment is performed by uniformly heating the vessel to 1100degF, holding at that temperature for a specified period of time and then cooling slowly. The analysis shows that after this treatment, the peak stresses in the base metal decrease from 60 ksi to 32 ksi, while the stress in the cladding does not change significantly. (author)
International Nuclear Information System (INIS)
Bruno, G.
2007-01-01
The effect of the elastic and plastic anisotropy has been investigated in a welded pipe for nuclear applications (AISI 347) and in a welded plate for conventional power plants (Uni-Fe510D). The analysis has been performed exploiting neutron conventional and reverse time-of-flight spectra and comparing the single peak fit of some set of lattice planes with the Rietveld average. The results show that only some crystallographic directions (namely the left angle 311 right angle and the left angle 111 right angle for γ-Fe and left angle 211 right angle and the left angle 110 right angle for α-Fe) are in agreement with the average inherent in the Rietveld refinement. Those peaks are therefore recommended for residual stress analysis at steady state sources. The other peaks yield more scattered data (with higher statistical error), but allow spotting the influence of plastic anisotropy. The latter has a greater influence on all single peak data if the macroscopic stress exceeds the bulk yield strength. (orig.)
Gorb, Yuliya
2010-11-01
We model and analyze the response of nonlinear, residually stressed elastic bodies subjected to small amplitude vibrations superimposed upon large deformations. The problem derives from modeling the use of intravascular ultrasound (IVUS) imaging to interrogate atherosclerotic plaques in vivo in large arteries. The goal of this investigation is twofold: (i) introduce a modeling framework for residual stress that unlike traditional Fung type classical opening angle models may be used for a diseased artery, and (ii) investigate the sensitivity of the spectra of small amplitude high frequency time harmonic vibrations superimposed on a large deformation to the details of the residual stress stored in arteries through a numerical simulation using physiologic parameter values under both low and high blood pressure loadings. The modeling framework also points the way towards an inverse problem using IVUS techniques to estimate residual stress in healthy and diseased arteries. © 2010 Elsevier Ltd. All rights reserved.
International Nuclear Information System (INIS)
Ylivaara, Oili M.E.; Liu, Xuwen; Kilpi, Lauri; Lyytinen, Jussi; Schneider, Dieter; Laitinen, Mikko; Julin, Jaakko; Ali, Saima; Sintonen, Sakari; Berdova, Maria; Haimi, Eero; Sajavaara, Timo; Ronkainen, Helena; Lipsanen, Harri
2014-01-01
Use of atomic layer deposition (ALD) in microelectromechanical systems (MEMS) has increased as ALD enables conformal growth on 3-dimensional structures at relatively low temperatures. For MEMS device design and fabrication, the understanding of stress and mechanical properties such as elastic modulus, hardness and adhesion of thin film is crucial. In this work a comprehensive characterization of the stress, elastic modulus, hardness and adhesion of ALD aluminum oxide (Al 2 O 3 ) films grown at 110–300 °C from trimethylaluminum and water is presented. Film stress was analyzed by wafer curvature measurements, elastic modulus by nanoindentation and surface-acoustic wave measurements, hardness by nanoindentation and adhesion by microscratch test and scanning nanowear. The films were also analyzed by ellipsometry, optical reflectometry, X-ray reflectivity and time-of-flight elastic recoil detection for refractive index, thickness, density and impurities. The ALD Al 2 O 3 films were under tensile stress in the scale of hundreds of MPa. The magnitude of the stress decreased strongly with increasing ALD temperature. The stress was stable during storage in air. Elastic modulus and hardness of ALD Al 2 O 3 saturated to a fairly constant value for growth at 150 to 300 °C, while ALD at 110 °C gave softer films with lower modulus. ALD Al 2 O 3 films adhered strongly on cleaned silicon with SiO x termination. - Highlights: • The residual stress of Al 2 O 3 was tensile and stable during the storage in air. • Elastic modulus of Al 2 O 3 saturated to at 170 GPa for films grown at 150 to 300 °C. • At 110 °C Al 2 O 3 films were softer with high residual hydrogen and lower density. • The Al 2 O 3 adhered strongly on the SiO x -terminated silicon
DEFF Research Database (Denmark)
Andriollo, Tito; Thorborg, Jesper; Tiedje, Niels Skat
2016-01-01
analysis to verify its consistency with the room-temperature elastic properties of ductile iron measured at the macro scale. Subsequently, it is used to investigate the formation of local residual stresses around the graphite particles by simulating the manufacturing process of a typical ferritic ductile......In this paper, the thermo-elastic behavior of the graphite nodules contained in ductile iron is derived on the basis of recent transmission electron microscopy investigations of their real internal structure. The proposed model is initially validated by performing a finite element homogenization...
Residual stress by repair welds
International Nuclear Information System (INIS)
Mochizuki, Masahito; Toyoda, Masao
2003-01-01
Residual stress by repair welds is computed using the thermal elastic-plastic analysis with phase-transformation effect. Coupling phenomena of temperature, microstructure, and stress-strain fields are simulated in the finite-element analysis. Weld bond of a plate butt-welded joint is gouged and then deposited by weld metal in repair process. Heat source is synchronously moved with the deposition of the finite-element as the weld deposition. Microstructure is considered by using CCT diagram and the transformation behavior in the repair weld is also simulated. The effects of initial stress, heat input, and weld length on residual stress distribution are studied from the organic results of numerical analysis. Initial residual stress before repair weld has no influence on the residual stress after repair treatment near weld metal, because the initial stress near weld metal releases due to high temperature of repair weld and then stress by repair weld regenerates. Heat input has an effect for residual stress distribution, for not its magnitude but distribution zone. Weld length should be considered reducing the magnitude of residual stress in the edge of weld bead; short bead induces high tensile residual stress. (author)
Residual stresses around Vickers indents
International Nuclear Information System (INIS)
Pajares, A.; Guiberteau, F.; Steinbrech, R.W.
1995-01-01
The residual stresses generated by Vickers indentation in brittle materials and their changes due to annealing and surface removal were studied in 4 mol% yttria partially stabilized zirconia (4Y-PSZ). Three experimental methods to gain information about the residual stress field were applied: (i) crack profile measurements based on serial sectioning, (ii) controlled crack propagation in post indentation bending tests and (iii) double indentation tests with smaller secondary indents located around a larger primary impression. Three zones of different residual stress behavior are deduced from the experiments. Beneath the impression a crack free spherical zone of high hydrostatic stresses exists. This core zone is followed by a transition regime where indentation cracks develop but still experience hydrostatic stresses. Finally, in an outward third zone, the crack contour is entirely governed by the tensile residual stress intensity (elastically deformed region). Annealing and surface removal reduce this crack driving stress intensity. The specific changes of the residual stresses due to the post indentation treatments are described and discussed in detail for the three zones
Energy Technology Data Exchange (ETDEWEB)
Ezeilo, A.N.; Webster, G.A. [Imperial College, London (United Kingdom); Webster, P.J. [Salford Univ. (United Kingdom)
1997-04-01
Because neutrons can penetrate distances of up to 50 mm in most engineering materials, this makes them unique for establishing residual-stress distributions non-destructively. D1A is particularly suited for through-surface measurements as it does not suffer from instrumental surface aberrations commonly found on multidetector instruments, while D20 is best for fast internal-strain scanning. Two examples for residual-stress measurements in a shot-peened material, and in a weld are presented to demonstrate the attractive features of both instruments. (author).
Residual stresses in material processing
Kozaczek, K. J.; Watkins, T. R.; Hubbard, C. R.; Wang, Xun-Li; Spooner, S.
Material manufacturing processes often introduce residual stresses into the product. The residual stresses affect the properties of the material and often are detrimental. Therefore, the distribution and magnitude of residual stresses in the final product are usually an important factor in manufacturing process optimization or component life prediction. The present paper briefly discusses the causes of residual stresses. It then addresses the direct, nondestructive methods of residual stress measurement by X ray and neutron diffraction. Examples are presented to demonstrate the importance of residual stress measurement in machining and joining operations.
Residual stress field of ballised holes
International Nuclear Information System (INIS)
Lai, Man On; He, Zhimin
2012-01-01
Ballising, involving pushing a slightly over-sized ball made of hard material through a hole, is a kind of cold working process. Applying ballising process to fastener holes produces compressive residual stress on the edge of the holes, and therefore increases the fatigue life of the components or structures. Quantification of the residual stress field is critical to define and precede the ballising process. In this article, the ballised holes are modeled as cold-expanded holes. Elastic-perfectly plastic theory is employed to analyze the holes with cold expansion process. For theoretical simplification, an axially symmetrical thin plate with a cold expanded hole is assumed. The elasticplastic boundaries and residual stress distribution surrounding the cold expanded hole are derived. With the analysis, the residual stress field can be obtained together with actual cold expansion process in which only the diameters of hole before and after cold expansion need to be measured. As it is a non-destructive method, it provides a convenient way to estimate the elastic-plastic boundaries and residual stresses of cold worked holes. The approach is later extended to the case involving two cold-worked holes. A ballised hole is looked upon as a cold expanded hole and therefore is investigated by the approach. Specimens ballised with different interference levels are investigated. The effects of interference levels and specimen size on residual stresses are studied. The overall residual stresses of plates with two ballised holes are obtained by superposing the residual stresses induced on a single ballised hole. The effects of distance between the centers of the two holes with different interference levels on the residual stress field are revealed
International Nuclear Information System (INIS)
Mirbach, David von
2015-01-01
Residual stresses in mechanical components can result in both detrimental but also beneficial effects on the strength and lifetime of the components. The most detailed knowledge of the residual stress state is of advantage or a pre-requisite for the assessment of the component performance. Two commonly used methods for determination of residual stresses are the hole drilling method and the ring core method which can be regarded to the mechanical methods. In the context of reactor safety research of the German Federal Ministry of Economic and Energy (BMWi) two fundamental and interacting weak points of the hole drilling method as well as of the ring core method, respectively, in order to determine residual stresses are going to be investigated. As a consequence reliability of the methods will be improved in this joint research project. On the one hand there are effects of geometrical boundary conditions of the components and on the other hand there is the influence of plasticity due to notch effects both affecting the released strain field after removing material and after all the calculated residual stresses. The first issue mentioned above is under the responsibility of the Institute of Materials Engineering (Kassel University) and the last one is investigated by materials testing institute university Stuttgart. As a consequence of a successful project the knowledge base will be considerably improved resulting in benefits for various engineering fields. Especially the quantitative consideration of real residual stress states for optimized component designs will be possible and after all the consequences of residual stresses on safety of components which are used in nuclear facilities can be evaluated. In this second experimental research chapter (phase 2) the findings of the first numerical and theoretical research chapter (phase 1) where proofed. The developed differential calculation method with the method of adaptive calibration functions were compared with the
Moire interferometry and hole drilling system for residual stress measurement
Ya, Min; Dai, Fulong; Lu, Jian
2003-04-01
A combined system of four beams moire interferometer and incremental hole-driling machine was designed and applied for residual stress measurement. Two typical experiments were done using this system: non-uniform in-depth residual stress measurement of an ultrasonic shot-peening Aluminum plate; non-uniform in-plane residual stress measurement of an elastic-plastic Aluminum bent beam. Experiments results show good accordant with other measurement results and theory analysis results.
National Research Council Canada - National Science Library
Underwood, John
2000-01-01
...; overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid...
Weld Residual Stress in Corner Boxing Joints
Kazuyoshi, Matsuoka; Tokuharu, Yoshii; Ship Research Institute, Ministry of Transport; Ship Research Institute, Ministry of Transport
1998-01-01
Fatigue damage often occurs in corner boxing welded joints because of stress concentration and residual stress. The hot spot stress approach is applicable to stress concentration. However, the number of suitable methods for estimating residual stress in welded joints is limited. The purpose of this paper is to clarify the residual stress in corner boxing joints. The method of estimating residual stresses based on the inherent stress technique is presented. Residual stress measurements are per...
Residual stress analysis: a review
International Nuclear Information System (INIS)
Finlayson, T.R.
1983-01-01
The techniques which are or could be employed to measure residual stresses are outlined. They include X-ray and neutron diffraction. Comments are made on the reliability and accuracy to be expected from particular techniques
Relationship between ultrasonic Rayleigh waves and surface residual stress
International Nuclear Information System (INIS)
Adler, L.; Cook, K.V.; Dewey, B.R.; King, R.T.
1977-01-01
Local variations of Rayleigh (surface) circumferential ultrasonic wave velocity near a pipe-girth weld in large-diameter thin-wall type 316H stainless steel pipe were measured. The weldment was similar to those anticipated for the Liquid Metal Fast Breeder Reactor (LMFBR) piping systems. The residual stress distribution was estimated independently from shell theory for an elastic, infinite, thin shell with circumferential line loading. An upper bound on the magnitude of the residual stresses was estimated assuming the deformation of the shell was entirely elastic. The pattern of surface wave velocity variations matches the theoretical residual stress pattern closely. It is suggested that the monitoring of surface wave velocity variations might be used for characterizing residual stress patterns near critical welds in piping, aiding in design calculations, and for in-service monitoring of the state of stress of weldments
Residual stress in ceramics and ceramic composites
International Nuclear Information System (INIS)
Oden, M.
1992-01-01
Residual stresses in Si 3 N 4 and SiC have been measured with X-ray diffraction after grinding and thermal shock. The produced surface stresses are compressive after both treatments. The stresses show a strong dependence on the quenching temperature up to a certain temperature when cracks relax the stresses. The influence of the amount of reinforcing phase on the residual stress state in a Al 2 O 3 /SiC whisker composite was investigated and correlated to a modified Eshelby model. The agreement is excellent. The composite was quenched in liquid He (4K) and the stress state measured after show no relaxation of stresses, indicating elastic behaviour. An in situ strain measurement as a function of temperature conducted on a Al 2 O 3 /SiC whisker composite and a SiC/TiB 2 particle composite show very good agreement with the Eshelby model for the Al 2 O 3 /SiC system but not agreement for the SiC/TiB 2 system. The reason is believed to be stress relaxation during sample preparation. (au) (53 refs., 24 figs., 14 tabs.)
Mechanically induced residual stresses: Modelling and characterisation
Stranart, Jean-Claude E.
traditional ultrasonic techniques, the newly proposed leaky Lamb wave method is sensitive to sub-surface and in-depth acousto-elastic changes, making it suitable for the measurement of depth dependent residual stresses. A newly designed, commissioned and automated leaky Lamb wave test facility was used to acquire the frequency response of multi-layered systems and successfully applied to characterise shot peened components.
Non-linear elastic thermal stress analysis with phase changes
International Nuclear Information System (INIS)
Amada, S.; Yang, W.H.
1978-01-01
The non-linear elastic, thermal stress analysis with temperature induced phase changes in the materials is presented. An infinite plate (or body) with a circular hole (or tunnel) is subjected to a thermal loading on its inner surface. The peak temperature around the hole reaches beyond the melting point of the material. The non-linear diffusion equation is solved numerically using the finite difference method. The material properties change rapidly at temperatures where the change of crystal structures and solid-liquid transition occur. The elastic stresses induced by the transient non-homogeneous temperature distribution are calculated. The stresses change remarkably when the phase changes occur and there are residual stresses remaining in the plate after one cycle of thermal loading. (Auth.)
Czech Academy of Sciences Publication Activity Database
Stachiv, Ivo; Kuo, Ch.-Y.; Fang, T.-H.; Mortet, Vincent
2016-01-01
Roč. 6, č. 4 (2016), 1-8, č. článku 045005. ISSN 2158-3226 R&D Projects: GA ČR GC15-13174J Institutional support: RVO:68378271 Keywords : elastic moduli * thin film structure * vibration resonance * error analysis * materials properties Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.568, year: 2016
Nonlinear morphoelastic plates I: Genesis of residual stress
McMahon, J.
2011-04-28
Volumetric growth of an elastic body may give rise to residual stress. Here a rigorous analysis is given of the residual strains and stresses generated by growth in the axisymmetric Kirchhoff plate. Balance equations are derived via the Global Constraint Principle, growth is incorporated via a multiplicative decomposition of the deformation gradient, and the system is closed by a response function. The particular case of a compressible neo-Hookean material is analyzed, and the existence of residually stressed states is established. © SAGE Publications 2011.
Model Of Relaxation Of Residual Stresses In Hot-Rolled Strips
Directory of Open Access Journals (Sweden)
Milenin A.
2015-09-01
Full Text Available Residual stresses in hot-rolled strips are of practical importance when the laser cutting of these strip is applied. The factors influencing the residual stresses include the non uniform distribution of elastic-plastic deformations, phase transformation occurring during cooling and stress relaxation during rolling and cooling. The latter factor, despite its significant effect on the residual stress, is scarcely considered in the scientific literature. The goal of the present study was development of a model of residual stresses in hot-rolled strips based on the elastic-plastic material model, taking into account the stress relaxation.
Residual Stress Analysis Based on Acoustic and Optical Methods
Directory of Open Access Journals (Sweden)
Sanichiro Yoshida
2016-02-01
Full Text Available Co-application of acoustoelasticity and optical interferometry to residual stress analysis is discussed. The underlying idea is to combine the advantages of both methods. Acoustoelasticity is capable of evaluating a residual stress absolutely but it is a single point measurement. Optical interferometry is able to measure deformation yielding two-dimensional, full-field data, but it is not suitable for absolute evaluation of residual stresses. By theoretically relating the deformation data to residual stresses, and calibrating it with absolute residual stress evaluated at a reference point, it is possible to measure residual stresses quantitatively, nondestructively and two-dimensionally. The feasibility of the idea has been tested with a butt-jointed dissimilar plate specimen. A steel plate 18.5 mm wide, 50 mm long and 3.37 mm thick is braze-jointed to a cemented carbide plate of the same dimension along the 18.5 mm-side. Acoustoelasticity evaluates the elastic modulus at reference points via acoustic velocity measurement. A tensile load is applied to the specimen at a constant pulling rate in a stress range substantially lower than the yield stress. Optical interferometry measures the resulting acceleration field. Based on the theory of harmonic oscillation, the acceleration field is correlated to compressive and tensile residual stresses qualitatively. The acoustic and optical results show reasonable agreement in the compressive and tensile residual stresses, indicating the feasibility of the idea.
Residual stress in polyethylene pipes
Czech Academy of Sciences Publication Activity Database
Poduška, Jan; Hutař, Pavel; Kučera, J.; Frank, A.; Sadílek, J.; Pinter, G.; Náhlík, Luboš
2016-01-01
Roč. 54, SEP (2016), s. 288-295 ISSN 0142-9418 R&D Projects: GA MŠk LM2015069; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : polyethylene pipe * residual stress * ring slitting method * lifetime estimation Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.464, year: 2016
Dong, Guanyu
2018-03-01
In order to analyze the microscopic stress field acting on residual oil droplets in micro pores, calculate its deformation, and explore the hydrodynamic mechanism of viscous-elastic fluids displacing oil droplets, the viscous-elastic fluid flow equations in micro pores are established by choosing the Upper Convected Maxwell constitutive equation; the numerical solutions of the flow field are obtained by volume control and Alternate Direction Implicit methods. From the above, the velocity field and microscopic stress field; the forces acting on residual oil droplets; the deformations of residual oil droplets by various viscous-elastic displacing fluids and at various Wiesenberg numbers are calculated and analyzed. The result demonstrated that both the normal stress and horizontal force acting on the residual oil droplets by viscous-elastic fluids are much larger compared to that of inelastic fluid; the distribution of normal stress changes abruptly; under the condition of the same pressure gradient in the system under investigation, the ratio of the horizontal forces acting on the residual oil droplets by different displacing fluids is about 1:8:20, which means that under the above conditions, the driving force on a oil droplet is 20 times higher for a viscous-elastic fluid compared to that of a Newtonian Fluid. The conclusions are supportive of the mechanism that viscous-elastic driving fluids can increase the Displacement Efficiency. This should be of help in designing new chemicals and selecting Enhanced Oil Recovery systems.
Residual Stresses In 3013 Containers
International Nuclear Information System (INIS)
Mickalonis, J.; Dunn, K.
2009-01-01
The DOE Complex is packaging plutonium-bearing materials for storage and eventual disposition or disposal. The materials are handled according to the DOE-STD-3013 which outlines general requirements for stabilization, packaging and long-term storage. The storage vessels for the plutonium-bearing materials are termed 3013 containers. Stress corrosion cracking has been identified as a potential container degradation mode and this work determined that the residual stresses in the containers are sufficient to support such cracking. Sections of the 3013 outer, inner, and convenience containers, in both the as-fabricated condition and the closure welded condition, were evaluated per ASTM standard G-36. The standard requires exposure to a boiling magnesium chloride solution, which is an aggressive testing solution. Tests in a less aggressive 40% calcium chloride solution were also conducted. These tests were used to reveal the relative stress corrosion cracking susceptibility of the as fabricated 3013 containers. Significant cracking was observed in all containers in areas near welds and transitions in the container diameter. Stress corrosion cracks developed in both the lid and the body of gas tungsten arc welded and laser closure welded containers. The development of stress corrosion cracks in the as-fabricated and in the closure welded container samples demonstrates that the residual stresses in the 3013 containers are sufficient to support stress corrosion cracking if the environmental conditions inside the containers do not preclude the cracking process.
Neutron residual stress measurements in linepipe
Law, Michael; Gnaëpel-Herold, Thomas; Luzin, Vladimir; Bowie, Graham
2006-11-01
Residual stresses in gas pipelines are generated by manufacturing and construction processes and may affect the subsequent pipe integrity. In the present work, the residual stresses in eight samples of linepipe were measured by neutron diffraction. Residual stresses changed with some coating processes. This has special implications in understanding and mitigating stress corrosion cracking, a major safety and economic problem in some gas pipelines.
Neutron residual stress measurements in linepipe
International Nuclear Information System (INIS)
Law, Michael; Gnaepel-Herold, Thomas; Luzin, Vladimir; Bowie, Graham
2006-01-01
Residual stresses in gas pipelines are generated by manufacturing and construction processes and may affect the subsequent pipe integrity. In the present work, the residual stresses in eight samples of linepipe were measured by neutron diffraction. Residual stresses changed with some coating processes. This has special implications in understanding and mitigating stress corrosion cracking, a major safety and economic problem in some gas pipelines
Effective stress law for anisotropic elastic deformation
International Nuclear Information System (INIS)
Carroll, M.M.
1979-01-01
An effective stress law is derived analytically to describe the effect of pore fluid pressure on the linearly elastic response of saturated porous rocks which exhibit anisotropy. For general anisotropy the difference between the effective stress and the applied stress is not hydrostatic. The effective stress law involves two constants for transversely isotropic response and three constants for orthotropic response; these constants can be expressed in terms of the moduli of the porous material and of the solid material. These expressions simplify considerably when the anisotropy is structural rather than intrinsic, i.e., in the case of an isotropic solid material with an anisotropic pore structure. In this case the effective stress law involves the solid or grain bulk modulus and two or three moduli of the porous material, for transverse isotropy and orthotropy, respectively. The law reduces, in the case of isotropic response, to that suggested by Geertsma (1957) and by Skempton (1961) and derived analytically by Nur and Byerlee
International Nuclear Information System (INIS)
Kim, Dong Won; Kwon, Dong Il; Lee, Nak Kyu; Choi, Tae Hoon; Na, Kyoung Hoan
2003-01-01
The total relaxed stress in annealing and the thermal strain/stress were obtained from the identification of the residual stress-free state using Electronic Speckle Pattern Interferometry (ESPI). The residual stress fields in case of both single and film/substrate systems were modeled using the thermo-elastic theory and the relationship between relaxed stresses and displacements. We mapped the surface residual stress fields on the indented bulk Cu and the 0.5 μm Au film by ESPI. In indented Cu, the normal and shear residual stress are distributed over -1.7 GPa to 700 MPa and -800 GPa to 600 MPa respectively around the indented point and in deposited Au film on Si wafer, the tensile residual stress is uniformly distributed on the Au film from 500 MPa to 800 MPa. Also we measured the residual stress by the X-Ray Diffractometer (XRD) for the verification of above residual stress results by ESPI
International Nuclear Information System (INIS)
Mun, M. K.; Lee, C. H.; Em, V. T.
2001-01-01
In order to nondestructively measure in-depth residual stress distribution of the metallic materials, it is unique method to use neutron diffraction. In this paper the principles of residual stress measurements by neutron diffraction is described. The residual stress distribution of welded strainless steeel 304 plate using te HANARO residual stress instrument is also described
Characterization of residual stresses generated during inhomogeneous plastic deformation
DEFF Research Database (Denmark)
Lorentzen, T.; Faurholdt, T.; Clausen, B.
1998-01-01
Residual stresses generated by macroscopic inhomogeneous plastic deformation are predicted by an explicit finite element (FE) technique. The numerical predictions are evaluated by characterizing the residual elastic strains by neutron diffraction using two different (hkl) reflections. Intergranular...... residual elastic strains between subsets of grains are predicted numerically and verified by neutron diffraction. Subsequently, the measured residual strain profiles in the test samples are modified by the intergranular strains and compared to the engineering predictions of the FE technique. Results...... compare well and verify the capability of the numerical technique as well as the possibilities of experimental validation using neutron diffraction. The presented experimental and numerical approach will subsequently be utilized for the evaluation of more complicated plastic deformation processes...
Residual stresses in zircaloy welds
International Nuclear Information System (INIS)
Santisteban, J. R.; Fernandez, L; Vizcaino, P.; Banchik, A.D.; Samper, R; Martinez, R. L; Almer, J; Motta, A.T.; Colas, K.B; Kerr, M.; Daymond, M.R
2009-01-01
Welds in Zirconium-based alloys are susceptible to hydrogen embrittlement, as H enters the material due to dissociation of water. The yield strain for hydride cracking has a complex dependence on H concentration, stress state and texture. The large thermal gradients produced by the applied heat; drastically changes the texture of the material in the heat affected zone, enhancing the susceptibility to delayed hydride cracking. Normally hydrides tend to form as platelets that are parallel to the normal direction, but when welding plates, hydride platelets may form on cooling with their planes parallel to the weld and through the thickness of the plates. If, in addition to this there are significant tensile stresses, the susceptibility of the heat affected zone to delayed hydride cracking will be increased. Here we have measured the macroscopic and microscopic residual stressed that appear after PLASMA welding of two 6mm thick Zircaloy-4 plates. The measurements were based on neutron and synchrotron diffraction experiments performed at the Isis Facility, UK, and at Advanced Photon Source, USA, respectively. The experiments allowed assessing the effect of a post-weld heat treatment consisting of a steady increase in temperature from room temperature to 450oC over a period of 4.5 hours; followed by cooling with an equivalent cooling rate. Peak tensile stresses of (175± 10) MPa along the longitudinal direction were found in the as-welded specimen, which were moderately reduced to (150±10) MPa after the heat-treatment. The parent material showed intergranular stresses of (56±4) MPa, which disappeared on entering the heat-affected zone. In-situ experiments during themal cyclong of the material showed that these intergranular stresses result from the anisotropy of the thermal expansion coefficient of the hexagonal crystal lattice. [es
Conroy, Brian P; Tanner, David A
2016-01-01
peer-reviewed ASTM F75 femoral knee implant casting components distort during manufacture due to residual stress re-distribution or inducement. These castings pose a number of challenges for residual stress determination methods; they have a complex geometry, their micro-structure is inhomogeneous, they work-harden rapidly and they have a coarse, elastically-anisotropic grain structure. The contour method is anticipated to be the most promising residual stress determination technique. X-ra...
An elastic solution for a new notched residual stess specimen subjected to an anti-clastic loading
DEFF Research Database (Denmark)
Jakobsen, Johnny; Lyckegaard, Anders
A new test specimen has been proposed to explore the mechanical properties of thermoset resin exposed to residual stresses induced by curing and thermal expansion. The test principle is based on anti-clastic bending of a plate with a hole. An elastic solution to the bending problem is derived...
Residual stress measurements by means of neutron diffraction
International Nuclear Information System (INIS)
Pintschovius, L.; Jung, V.; Macherauch, E.; Voehringer, O.
1983-01-01
A new method for the analysis of multiaxial residual stress states is presented, which is based on high resolution neutron diffraction. It is analogous to X-ray stress analysis, but the use of neutrons instead of X-rays allows the analysis of the stress distributions also in the interior of technical components in a non-destructive way. To prove the feasibility of the method, investigations of the loading stress distributions of an aluminium bar subjected to purely elastic bending were performed. Limiting factors due to the volume of the internal probe region and the sample thickness are discussed. Complete neutron residual stress analyses were carried out for a plastically deformed bending bar and a transformation-free water-quenched steel cylinder. The results are in fairly good agreement with theoretical expectations and with X-ray control measurements at the surface of the objects. (Auth.)
Residual stress evaluation by neutron and synchrotron radiation
International Nuclear Information System (INIS)
Lodini, A.
2000-01-01
This lecture is dedicated to the residual stress evaluation using neutron and X ray synchrotron radiation. Residual stress evaluation is an important step for the improvement or the performance of materials, the control of the deformation of the components and the understanding of industrial process. In general, residual stress has various origins: mechanical, thermal, thermomechanical or thermochemical. In general, these residual stresses are caused by plastic deformation, or some source of local incompatibilities and are generated by three fundamental physical origins: plastic flow, volume change and thermal dilatation. These incompatibilities are compensated for partly by the elastic deformation that generates some internal stresses. In the solid, these local incompatibilities are caused by crystal defects. The exact origin of a stress is going to depend on the scale of observation. A classification of the residual stresses in three orders, related to the scale on which one considers materials, is proposed. The diffraction method for determination of macrostresses is based on the measurement of interplanar spacing for various direction in a diffraction experiment. Different examples are proposed. Polycrystalline grains or composite have different physical and elastic properties hence the stress for a particular grains or phase differs from the average value (value of macrostress). This difference is defined as the second order stress. The second order stresses occur because of small scale anisotropy or inhomogeneity in the material : for example, due to mismatch in coefficient of thermal expansion, elastic constants or plastic flow. However, the second order stress averaged over all grains or phase is not equal to zero and this average is called the mismatch stress. Using the experimental macro stress it is possible to calculate the mismatch stresses. More recently, this technique of diffraction has also been applied for the determination of microstrain (third
Process for measuring residual stresses
International Nuclear Information System (INIS)
Elfinger, F.X.; Peiter, A.; Theiner, W.A.; Stuecker, E.
1982-01-01
No single process can at present solve all problems. The complete destructive processes only have a limited field of application, as the component cannot be reused. However, they are essential for the basic determination of stress distributions in the field of research and development. Destructive and non-destructive processes are mainly used if investigations have to be carried out on original components. With increasing component size, the part of destructive tests becomes smaller. The main applications are: quality assurance, testing of manufactured parts and characteristics of components. Among the non-destructive test procedures, X-raying has been developed most. It gives residual stresses on the surface and on surface layers near the edges. Further development is desirable - in assessment - in measuring techniques. Ultrasonic and magnetic crack detection processes are at present mainly used in research and development, and also in quality assurance. Because of the variable depth of penetration and the possibility of automation they are gaining in importance. (orig./RW) [de
Residual stresses in steel and zirconium weldments
International Nuclear Information System (INIS)
Root, J.H.; Coleman, C.E.; Bowden, J.W.
1997-01-01
Three-dimensional scans of residual stress within intact weldments provide insight into the consequences of various welding techniques and stress-relieving procedures. The neutron diffraction method for nondestructive evaluation of residual stresses has been applied to a circumferential weld in a ferritic steel pipe of outer diameter 114 mm and thickness 8.6 mm. The maximum tensile stresses, 250 MPa in the hoop direction, are found at mid-thickness of the fusion zone. The residual stresses approach zero within 20 mm from the weld center. The residual stresses caused by welding zirconium alloy components are partially to blame for failures due to delayed-hydride cracking. Neutron diffraction measurements in a GTA-welded Zr-2.5 Nb plate have shown that heat treatment at 530 C for 1 h reduces the longitudinal residual strain by 60%. Neutron diffraction has also been used to scan the residual stresses near circumferential electron beam welds in irradiated and unirradiated Zr-2.5 Nb pressure tubes. The residual stresses due to electron beam welding appear to be lower than 130 MPa, even in the as-welded state. No significant changes occur in the residual stress pattern of the electron-beam welded tube, during a prolonged exposure to thermal neutrons and the temperatures typical of an operating nuclear reactor
The maximum possible stress intensity factor for a crack in an unknown residual stress field
International Nuclear Information System (INIS)
Coules, H.E.; Smith, D.J.
2015-01-01
Residual and thermal stress fields in engineering components can act on cracks and structural flaws, promoting or inhibiting fracture. However, these stresses are limited in magnitude by the ability of materials to sustain them elastically. As a consequence, the stress intensity factor which can be applied to a given defect by a self-equilibrating stress field is also limited. We propose a simple weight function method for determining the maximum stress intensity factor which can occur for a given crack or defect in a one-dimensional self-equilibrating stress field, i.e. an upper bound for the residual stress contribution to K I . This can be used for analysing structures containing defects and subject to residual stress without any information about the actual stress field which exists in the structure being analysed. A number of examples are given, including long radial cracks and fully-circumferential cracks in thick-walled hollow cylinders containing self-equilibrating stresses. - Highlights: • An upper limit to the contribution of residual stress to stress intensity factor. • The maximum K I for self-equilibrating stresses in several geometries is calculated. • A weight function method can determine this maximum for 1-dimensional stress fields. • Simple MATLAB scripts for calculating maximum K I provided as supplementary material.
The measurement of residual stresses in claddings
International Nuclear Information System (INIS)
Hofer, G.; Bender, N.
1978-01-01
The ring core method, a variation of the hole drilling method for the measurement of biaxial residual stresses, has been extended to measure stresses from depths of about 5 to 25mm. It is now possible to measure the stress profiles of clad material. Examples of measured stress profiles are shown and compared with those obtained with a sectioning technique. (author)
Residual thermal stresses in injection moulded products
Zoetelief, W.F.; Douven, L.F.A.; Ingen Housz, A.J.; Ingen housz, A.J.
1996-01-01
Nonisothermal flow of a polymer melt in a cold mold cavity introduces stresses that are partly frozen-in during solidification. Flow-induced stresses cause anisotropy of mechanical, thermal, and optical properties, while the residual thermal stresses induce warpage and stress-cracking. In this
Residual stress measurement for injection molded components
Directory of Open Access Journals (Sweden)
Achyut Adhikari
2016-07-01
Full Text Available Residual stress induced during manufacturing of injection molded components such as polymethyl methacrylate (PMMA affects the mechanical and optical properties of these components. These residual stresses can be visualized and quantified by measuring their birefringence. In this paper, a low birefringence polariscope (LBP is used to measure the whole-field residual stress distribution of these injection molded specimens. Detailed analytical and experimental study is conducted to quantify the residual stress measurement in these materials. A commercial birefringence measurement system was used to validate the results obtained to our measurement system. This study can help in material diagnosis for quality and manufacturing purpose and be useful for understanding of residual stress in imaging or other applications.
Existence of longitudinal waves in pre-stressed anisotropic elastic ...
Indian Academy of Sciences (India)
In a pre-stressed anisotropic elastic medium, three types of quasi-waves propagate along an arbi- trary direction. In general, none of the waves is truly longitudinal. The present study finds the specific directions in a pre-stressed anisotropic elastic medium along which longitudinal waves may propagate. This paper ...
Prediction of residual stress using explicit finite element method
Directory of Open Access Journals (Sweden)
W.A. Siswanto
2015-12-01
Full Text Available This paper presents the residual stress behaviour under various values of friction coefficients and scratching displacement amplitudes. The investigation is based on numerical solution using explicit finite element method in quasi-static condition. Two different aeroengine materials, i.e. Super CMV (Cr-Mo-V and Titanium alloys (Ti-6Al-4V, are examined. The usage of FEM analysis in plate under normal contact is validated with Hertzian theoretical solution in terms of contact pressure distributions. The residual stress distributions along with normal and shear stresses on elastic and plastic regimes of the materials are studied for a simple cylinder-on-flat contact configuration model subjected to normal loading, scratching and followed by unloading. The investigated friction coefficients are 0.3, 0.6 and 0.9, while scratching displacement amplitudes are 0.05 mm, 0.10 mm and 0.20 mm respectively. It is found that friction coefficient of 0.6 results in higher residual stress for both materials. Meanwhile, the predicted residual stress is proportional to the scratching displacement amplitude, higher displacement amplitude, resulting in higher residual stress. It is found that less residual stress is predicted on Super CMV material compared to Ti-6Al-4V material because of its high yield stress and ultimate strength. Super CMV material with friction coefficient of 0.3 and scratching displacement amplitude of 0.10 mm is recommended to be used in contact engineering applications due to its minimum possibility of fatigue.
Prediction of machining induced residual stresses
Pramod, Monangi; Reddy, Yarkareddy Gopi; Prakash Marimuthu, K.
2017-07-01
Whenever a component is machined, residual stresses are induced in it. These residual stresses induced in the component reduce its fatigue life, corrosion resistance and wear resistance. Thus it is important to predict and control the machining-induced residual stress. A lot of research is being carried out in this area in the past decade. This paper aims at prediction of residual stresses during machining of Ti-6Al-4V. A model was developed and under various combinations of cutting conditions such as, speed, feed and depth of cut, the behavior of residual stresses were simulated using Finite Element Model. The present work deals with the development of thermo-mechanical model to predict the machining induced residual stresses in Titanium alloy. The simulation results are compared with the published results. The results are in good agreement with the published results. Future work involves optimization or the cutting parameters that effect the machining induced residual stresses. The results obtained were validated with previous work.
Directory of Open Access Journals (Sweden)
Jeong-ung Park
2018-03-01
Full Text Available A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress. In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress. The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180
Residual stress in Ni-W electrodeposits
DEFF Research Database (Denmark)
Mizushima, Io; Tang, Peter Torben; Hansen, Hans Nørgaard
2006-01-01
In the present work, the residual stress in Ni–W layers electrodeposited from electrolytes based on NiSO4 and Na2WO4, is investigated. Citrate, glycine and triethanolamine were used as complexing agents, enabling complex formation between the nickel ion and tungstate. The results show that the type...... of complexing agent and the current efficiency have an influence on the residual stress. In all cases, an increase in tensile stress in the deposit with time after deposition was observed. Pulse plating could improve the stress level for the electrolyte containing equal amounts of citrate...
Neutron diffraction residual strain / stress measurements
International Nuclear Information System (INIS)
Paradowska, Anna
2012-01-01
Residual stresses affect mechancial properties of materials and prodcuts, it is essential to estimate them practically in order to esatblish acceptable limits. Knowledge of the development of residual stresses in components at the various production stages- extrusion, rolling, machining, welding and heat treating-can be used to imporve product reliability and performance. This short article gives an example relevant to the power industry using ANSTO's 'Kowari' neutron strain scanner.
Residual stress measurement at Budapest Neutron Center
International Nuclear Information System (INIS)
Gyula, T.
2005-01-01
The use of residual stress measurements of different construction element and recent possibilities of Budapest Neutron Centre are presented. The details investigated already: gas turbine wheel, axial compressor blade, turbine blade and plastically deformed stainless steel. We demonstrated the use of a neutron scattering (SANS, residual stress, diffraction) for the materials behavior investigation in order to analyze the processes going on under the different mechanical loading. The direction of possible instrumental development is presented. (author)
Validation of welded joint residual stress simulation
International Nuclear Information System (INIS)
Computational mechanics is being increasingly applied to predict the state of residual stress in welded joints for nuclear power plant applications. Motives for undertaking such calculations include optimising the design of welded joints and weld procedures, assessing the effectiveness of mitigation processes, providing more realistic inputs to structural integrity assessments and underwriting safety cases for operating nuclear power plant. Fusion welding processes involve intense localised heating to melt the surfaces to be joined and introduction of molten weld filler metal. A complex residual stress field develops at the weld through solidification, differential thermal contraction, cyclic thermal plasticity, phase transformation and chemical diffusion processes. The calculation of weld residual stress involves detailed non-linear analyses where many assumptions and approximations have to be made. In consequence, the accuracy and reliability of solutions can be highly variable. This paper illustrates the degree of variability that can arise in weld residual stress simulation results and summarises the new R6 guidelines which aim to improve the reliability and accuracy of computational predictions. The requirements for validating weld simulations are reviewed where residual stresses are to be used in fracture mechanics analysis. This includes a discussion of how to obtain and interpret measurements from mock-ups, benchmark weldments and published data. Benchmark weldments are described that illustrate some of the issues and show how validation of numerical prediction of weld residual stress can be achieved. Finally, plans for developing the weld modelling guidelines and associated benchmarks are outlined
Residual Stresses in Thermoplastic Composites: A Review
Directory of Open Access Journals (Sweden)
M.M. Shokrieh
2008-12-01
Full Text Available Applications of thermoplastic composites have developed extensively. The thermoplastic composites in comparison with the thermoset composites have many advantages. Thermoplastic composites can be melted and remolded many times. The duration of manufacturing process of these composites is short, producing very tough material, and the welding ability and multiple recyclings are their further advantages. The lack of knowledge in this group of composites is the main obstacle in their development. In this review the research works in the field of residual stresses in thermoplastic composites is presented. First, a literature survey on the available research on residual stresses on thermoplastics and thermoplastic composites reinforced with short fibers is compiled. Moreover a review on the available research on residual stresses on thermoplastic composites reinforced with long fibers is presented as well. The effects of the residual stresses on these composites are discussed. Experimental techniques for the measurement of residual stresses in thermoplastic composites and the methods for reducing the existing residual stresses are studied.
Measurement of residual stress in textured Al alloy by neutron diffraction method
International Nuclear Information System (INIS)
Okido, S.; Hayashi, M.; Tanaka, K.; Akiniwa, Y.; Minakawa, N.; Morii, Y.
1999-01-01
Residual stress generated in a shrunken aluminum alloy specimen, which was prepared for the round robin test conducted by VAMAS (Versailles Project on Advanced Materials and Standards) TWA-20 organized for the purpose of standardizing residual stress measurement methods, was evaluated by a neutron diffraction method. The main purpose of the round robin test was to assess the reproducibility of data obtained with the measurement facilities of the participants. The general standard of the Residual Stress Analyzer (RESA) constructed in the Japan Atomic Energy Research Institute was verified from the measured residual strains, which were equivalent to the values calculated by FEM and values measured by the research facilities in North America. Residual stress was calculated from residual strain in three perpendicular directions. The diffraction intensities were dependent on measurement directions since the prepared specimen possessed texture. Diffraction profiles in directions having a weak diffraction intensity caused an inaccurate evaluation of the residual stress. To solve this problem, a new method for evaluating residual stress with respect to diffraction plane dependency of the elastic constant was applied. The diffraction plane giving the highest intensity among 110, 200, and 220 diffraction was used to evaluate the residual strain in each of three directions. The residual strain obtained on the used diffraction plane was converted to the equivalent strain for the defined diffraction plane using the ratio of elastic constants of these two planes. The developed evaluation method achieved highly accurate measurement and remarkable efficiency in the measurement process. (author)
Residual stresses in a co-sintered SOC half-cell during post-sintering cooling
DEFF Research Database (Denmark)
Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen
2014-01-01
on the loading conditions, the additional stress needed to break the cells can indeed be smaller due to the initial thermo-mechanical stress state. The residual stresses can for a bilayer cell be approximated by estimating the temperature at which elastic stresses start to build up during the cooling, i.......e. the reference temperature (Tref) or the strain difference based on the curvature. This approximation gives good results for bilayers with a defined cooling temperature profile, where the curvature of the bilayer defines a unique balance between the two unknown residual stress states in the two layers...... simulation taking into account the elastic response and creep of each layer. The model is validated by measuring the curvature and residual stresses of multi-layer cells....
Residual stresses in cold drawn ferritic rods
International Nuclear Information System (INIS)
Atienza, J.M.; Martinez-Perez, M.L.; Ruiz-Hervias, J.; Mompean, F.; Garcia-Hernandez, M.; Elices, M.
2005-01-01
The residual stress state generated by cold-drawing in a ferritic steel rod has been determined. Stress profiles in the three principal directions were measured by neutron and X-ray diffraction and calculated by 3D finite element simulation. The agreement between the simulations and the experimental data is excellent
Wave velocities in a pre-stressed anisotropic elastic medium
Indian Academy of Sciences (India)
of differential stress environment in the sediments. In the problems of foundation engineering, the influence of initial stress appears in a buoyancy effect which amounts to floating a building on its foundation. The theory of elastic wave propaga- tion in pre-stressed solids has a nearly two-century long history. In perhaps, the ...
Analysis of residual stress relief mechanisms in post-weld heat treatment
International Nuclear Information System (INIS)
Dong, Pingsha; Song, Shaopin; Zhang, Jinmiao
2014-01-01
This paper presents a recent study on weld residual stress relief mechanisms associated with furnace-based uniform post-weld heat treatment (PWHT). Both finite element and analytical methods are used to quantitatively examine how plastic deformation and creep relaxation contribute to residual stress relief process at different stages of PWHT process. The key contribution of this work to an improved understanding of furnace based uniform PWHT can be summarized as follows: (1)Plastic deformation induced stress relief during PWHT can be analytically expressed by the change in material elastic deformation capacity (or elastic deformation limit) measured in terms of material yield strength to Young's modulus ratio, which has a rather limited role in overall residual stress relief during furnace based uniform PWHT. (2)The most dominant stress relief mechanism is creep strain induced stress relaxation, as expected. However, a rapid creep strain development accompanied by a rapid residual stress reduction during heating stage before reaching PWHT temperature is shown to contribute to most of the stress relief seen in overall PWHT process, suggesting PWHT hold time can be significantly reduced as far as residual stress relief is concerned. (3)A simple engineering scheme for estimating residual stress reduction is proposed based on this study by relating material type, PWHT temperature, and component wall thickness. - Highlights: • The paper clarified effects of plastic deformation and creep relaxation on weld residual stress relief during uniform PWHT. • Creep strain development is far more important than plastic strain, mostly completed even before hold time starts. • Plastic strain development is insignificant and be analytically described by a material elastic deformation capacity parameter. • An engineering estimation scheme is proposed for determining residual stress reduction resulted from furnace based PWHT
The effect of residual stress on polymer pipe lifetime
Czech Academy of Sciences Publication Activity Database
Hutař, Pavel; Ševčík, Martin; Frank, A.; Náhlík, Luboš; Kučera, J.; Pinter, G.
2013-01-01
Roč. 108, SI (2013), s. 98-108 ISSN 0013-7944. [Crack paths 2012. Gaeta, 19.09.2012-21.09.2012] R&D Projects: GA ČR(CZ) GAP108/12/1560; GA MŠk(CZ) ED1.1.00/02.0068; GA MŠk(CZ) EE2.3.30.0063 Institutional support: RVO:68081723 Keywords : Residual stress * Linear elastic fracture mechanics * Lifetime estimation * Polyethylene pipes * Slow crack growth Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.662, year: 2013
Methods of measuring residual stresses in components
International Nuclear Information System (INIS)
Rossini, N.S.; Dassisti, M.; Benyounis, K.Y.; Olabi, A.G.
2012-01-01
Highlights: ► Defining the different methods of measuring residual stresses in manufactured components. ► Comprehensive study on the hole drilling, neutron diffraction and other techniques. ► Evaluating advantage and disadvantage of each method. ► Advising the reader with the appropriate method to use. -- Abstract: Residual stresses occur in many manufactured structures and components. Large number of investigations have been carried out to study this phenomenon and its effect on the mechanical characteristics of these components. Over the years, different methods have been developed to measure residual stress for different types of components in order to obtain reliable assessment. The various specific methods have evolved over several decades and their practical applications have greatly benefited from the development of complementary technologies, notably in material cutting, full-field deformation measurement techniques, numerical methods and computing power. These complementary technologies have stimulated advances not only in measurement accuracy and reliability, but also in range of application; much greater detail in residual stresses measurement is now available. This paper aims to classify the different residual stresses measurement methods and to provide an overview of some of the recent advances in this area to help researchers on selecting their techniques among destructive, semi destructive and non-destructive techniques depends on their application and the availabilities of those techniques. For each method scope, physical limitation, advantages and disadvantages are summarized. In the end this paper indicates some promising directions for future developments.
Residual stresses and fatigue in a duplex stainless steel
International Nuclear Information System (INIS)
Johansson, Johan
1999-01-01
Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if
Residual stresses and fatigue in a duplex stainless steel
Energy Technology Data Exchange (ETDEWEB)
Johansson, Johan
1999-05-01
Duplex stainless steels, consisting of approximately equal amounts of austenite and ferrite, often combine the best features of austenitic and ferritic stainless steels. They generally have good mechanical properties, including high strength and ductility, and the corrosion resistance is often better than conventional austenitic grades. This has lead to a growing use of duplex stainless steels as a material in mechanically loaded constructions. However, detailed knowledge regarding its mechanical properties and deformation mechanisms are still lacking. In this thesis special emphasis has been placed on the residual stresses and their influence on mechanical behaviour of duplex stainless steels. Due to the difference in coefficient of thermal expansion between the two phases, tensile microstresses are found in the austenitic phase and balancing compressive microstresses in the ferritic phase. The first part of this thesis is a literature survey, which will give an introduction to duplex stainless steels and review the fatigue properties of duplex stainless steels and the influence of residual stresses in two-phase material. The second part concerns the evolution of the residual stress state during uniaxial loading. Initial residual stresses were found to be almost two times higher in the transverse direction compared to the rolling direction. During loading the absolute value of the microstresses increased in the macroscopic elastic regime but started to decrease with increasing load in the macroscopic plastic regime. A significant increase of the microstresses was also found to occur during unloading. Finite element simulations also show stress variation within one phase and a strong influence of both the elastic and plastic anisotropy of the individual phases on the simulated stress state. In the third part, the load sharing between the phases during cyclic loading is studied. X-ray diffraction stress analysis and transmission electron microscopy show that even if
Residual stresses of water-jet peened austenitic stainless steel
International Nuclear Information System (INIS)
Suzuki, Kenji; Shobu, Takahisa; Shiro, Ayumi
2013-01-01
The specimen material was austenitic stainless steel, SUS316L. The residual stress was induced by water-jet peening. The residual stress was measured using the 311 diffraction with conventional X-rays. The measured residual stress showed the equi-biaxial stress state. To investigate thermal stability of the residual stress, the specimen was aged thermally at 773K in air to 1000h. The residual stress kept the equi-biaxial stress state against the thermal aging. Lattice plane dependency of the residual stress induced by water-jet peening was evaluated using hard synchrotron X-rays. The residual stress measured by the soft lattice plane showed the equi-biaxial stress state, but the residual stress measured by the hard lattice plane did not. In addition, the distributions of the residual stress in the depth direction were measured using a strain scanning method with hard synchrotron X-rays and neutrons. (author)
DEFF Research Database (Denmark)
Jakobsen, Johnny; Andreasen, Jens Henrik; Jensen, Martin
2015-01-01
A new type of specimen configuration with the purpose of introducing a well-defined biaxial residual (axisymmetric) stress field in a neat thermoset or a fibre composite material is presented. The ability to experimentally validate residual stress predictions is an increasing need for design...... engineers when they challenge the material limits in present and future thermoset and composite component. In addition to the new specimen configuration, this paper presents an analytical solution for the residual stress state in the specimen. The analytical solution assumes linear elastic and isotropic...... material behaviour. Experimental strain release measurements and the analytical solution determine the residual stress state present in the material. A demonstration on neat epoxy is conducted and residual stress predictions of high accuracy and repeatability have been achieved. The precise determination...
Wave velocities in a pre-stressed anisotropic elastic medium
Indian Academy of Sciences (India)
Wave velocities in a pre-stressed anisotropic elastic medium. M D Sharma ... Modiﬁed Christoffel equations are derived for three-dimensional wave propagation in a general anisotropic medium under initial stress.The three roots of a ... Department of Mathematics, Kurukshetra University, Kurukshetra 136 119, India. UIET ...
Stressed-deformed state of mountain rocks in elastic stage and between elasticity
Directory of Open Access Journals (Sweden)
Samedov A.M.
2017-12-01
Full Text Available The problems of the stress-strain state of rocks in the elastic stage and beyond the elastic limits, and the ways of schematizing the tension and compression diagrams were reviewed in the article. To simplify calculations outside the elastic range, the tension (compression diagrams are usually schematized, i.e. are replaced by curved smooth lines having a fairly simple mathematical expression and at the same time well coinciding with the experimentally obtained diagrams. When diagram is to be schematized, it is necessary to take a constant temperature of superheated water steam if a rock test is planned in a relaxed form. Note that when the diagram is schematizing, the difference between the limits of proportionality and fluidity is erased. This allows the limit of proportionality to be considered the limit of fluidity. Schematicization can be carried out in the area where the tensile strength (compression is planned to be destroyed with the established weakening of rocks by exposure to water steam or chemical reagents. Samples of rocks in natural form were tested and weakened by means of superheated water steam (220 °C and more and chemical reagents for tension and compression. The data are obtained, the diagrams of deformation are constructed and schematized in the elastic stage and beyond the elastic limit. Based on the schematic diagrams of deformation, the components of stress and strain were composed in the elastic stage and beyond the elastic limit. It is established in the publication that rocks under compression and stretching deform, both within the elastic stage, and beyond the limits of elasticity. This could be seen when the samples, both in natural and in weakened state, with superheated water steam (more than 220 °C or chemical reagents were tested. In their natural form, they are mainly deformed within the elastic stage and are destroyed as a brittle material, and in a weakened form they can deform beyond the elastic stage and
Residual stress measurement by neutron diffraction
International Nuclear Information System (INIS)
Akita, Koichi; Suzuki, Hiroshi
2010-01-01
Neutron diffraction method has great advantages, allowing us to determine the residual stress deep present within the bulk materials and components nondestructively. Therefore, the method has been applied to confirm the structural integrity of the actual mechanical components and structures and to improve the manufacturing process and strength reliability of the products. This article reviews the residual stress measurement methodology of neutron diffraction. It also refers to the appropriate treatments of diffraction plane, stress-free lattice spacing, coarse grain and surface error to obtain reliable results. Finally, a few applications are introduced to show the capabilities of the neutron stress measurement method for the studies on the strength and elasto-plastic behaviors of crystalline materials. (author)
On the influence of residual stress on nano-mechanical characterization of thin coatings.
Sebastiani, M; Bemporad, E; Carassiti, F
2011-10-01
In the present paper, the effect of residual stress on the mechanical behavior of thin hard coatings has been investigated by a new methodology based on the combined use of focused ion beam (FIB) micro-machining techniques and nanoindentation testing. Surface elastic residual stress were determined by nanoindentation testing on Focused Ion Beam (FIB) milled micro-pillars. The average residual stress present in a 3.8 microm CAE-PVD TiN coating on WC-Co substrate was calculated by the comparison of two different sets of load-depth curves, the first one obtained at centre of stress relieved pillars, the second one on the undisturbed (residually stressed) surface. Results for stress measurement were in good agreement with the estimate obtained by XRD (sin2 psi method) analysis on the same sample, adopting the same elastic constants. In addition, nanoindentation on stress relieved pillars also allowed to perform a more accurate evaluation of elastic modulus and hardness of the coating. The effect of residual stress on crack propagation modes was quantitatively analyzed by high-load nanoindentation and application of energy methods for fracture toughness evaluation. It is found that compressive residual stress plays a relevant role in determining the fracture behavior and failure modes of the coating. Finally, Microstructural observations of the deformation mechanisms of the TiN coating were performed by TEM analysis on the cross section of the indentation, obtained by FIB lamella thinning. Results showed that plastic deformation at the nanoscale essentially occurs by formation of shear bands inside the columnar grains, independently of residual stress. A transition between intra-granular shear deformation and columnar grain sliding is also observed as a function of the applied load.
Recent advances in residual stress measurement
International Nuclear Information System (INIS)
Withers, P.J.; Turski, M.; Edwards, L.; Bouchard, P.J.; Buttle, D.J.
2008-01-01
Until recently residual stresses have been included in structural integrity assessments of nuclear pressure vessels and piping in a very primitive manner due to the lack of reliable residual stress measurement or prediction tools. This situation is changing the capabilities of newly emerging destructive (i.e. the contour method) and non-destructive (i.e. magnetic and high-energy synchrotron X-ray strain mapping) residual stress measurement techniques for evaluating ferritic and austenitic pressure vessel components are contrasted against more well-established methods. These new approaches offer the potential for obtaining area maps of residual stress or strain in welded plants, mock-up components or generic test-pieces. The mapped field may be used directly in structural integrity calculations, or indirectly to validate finite element process/structural models on which safety cases for pressurised nuclear systems are founded. These measurement methods are complementary in terms of application to actual plant, cost effectiveness and measurements in thick sections. In each case an exemplar case study is used to illustrate the method and to highlight its particular capabilities
Residual Stresses and Other Properties of Teardrops
Energy Technology Data Exchange (ETDEWEB)
Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Veirs, Douglas Kirk [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Berg, John M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hill, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Rios, Daniel [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Duque, Juan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
2017-07-26
The Department of Energy’s 3013 Standard for packaging plutonium-bearing materials for storage up to fifty years specifies a minimum of two individually welded, nested containers herein referred to as the 3013 outer and the 3013 inner.1 Stress corrosion cracking (SCC) is a potential failure mechanism for 3013 inner containers.2,3 The bagless transfer container (BTC), a 3013 inner container used by Hanford and Savanna River Site (SRS) made from 304L stainless steel (SS), poses the greatest concern for SCC.4,5 The Surveillance and Monitoring Program (SMP) use stressed metal samples known as teardrops as screening tools in SCC studies to evaluate factors that could result in cracks in the 3013 containers.6,7 This report provides background information on the teardrops used in the Los Alamos National Laboratory (LANL) SMP studies including method of construction, composition and variability. In addition, the report discusses measurements of residual stresses in teardrops and compares the results with residual stresses in BTCs reported previously.4 Factors affecting residual stresses, including teardrop dimensions and surface finish, are also discussed.
Burial stress and elastic strain of carbonate rocks
DEFF Research Database (Denmark)
Fabricius, Ida Lykke
2014-01-01
strain multiplied by the rock frame modulus. We cannot measure the strain directly in the subsurface, but from the data on bulk density and P‐wave velocity, we can estimate the rock frame modulus and Biot's coefficient and then calculate the “effective vertical stress” as the total vertical stress minus......Burial stress on a sediment or sedimentary rock is relevant for predicting compaction or failure caused by changes in, e.g., pore pressure in the subsurface. For this purpose, the stress is conventionally expressed in terms of its effect: “the effective stress” defined as the consequent elastic...... the product of pore pressure and Biot's coefficient. We can now calculate the elastic strain by dividing “effective stress” with the rock frame modulus. By this procedure, the degree of elastic deformation at a given time and depth can be directly expressed. This facilitates the discussion of the deformation...
Residual and operating stresses in welded Alloy 600 penetrations
International Nuclear Information System (INIS)
Hunt, E.S.; Gross, D.J.; Pathania, R.
1995-01-01
An elastic-plastic finite element model has been developed for calculating residual and operating stresses in Alloy 600 penetrations which are installed in pressure vessel shells by J-groove welds. The welding process is simulated by multiple passes of heat input with heat transfer into the adjacent parts during welding and cooling. Analysis results are presented for CRDM nozzles, pressurizer instrument nozzles and pressurizer heater sleeves. The effect of several key variables such as nozzle material yield strength, angle of the nozzle relative to the vessel shell, weld size, presence of counterbores, etc. are explored. Results of the modelling are correlated with field and laboratory data. Application of the stress analysis results to PWSCC predictive modeling is discussed. (author). 6 refs, 12 figs, 2 tabs
Diffraction Plane Dependence of Micro Residual Stresses in Uniaxially Extended Carbon Steels
International Nuclear Information System (INIS)
Hanabusa, T.; Shiro, A.; Refai, M.; Nishida, M.
2010-01-01
In the stress measurement using X-ray or neutron diffraction, an elastic anisotropy as well as a plastic anisotropy of crystal must be carefully considered. In the X-ray and neutron diffraction stress measurement for polycrystalline materials, a particular (hkl) plane is used in measuring lattice strains. The dependence of an X-ray elastic constant on a diffraction plane is a typical example caused by an elastic anisotropy of the crystal. The yield strength and the work hardening rate of a single crystal depend on a crystallographic direction of the crystal. The difference in the yield strength and the work hardening rate relating to the crystallographic direction develops different residual stresses measured on each (hkl) diffraction after plastic deformation of a polycrystalline material. The present paper describes the result of the neutron stress measurement on uniaxially extended low and middle carbon steels. A tri-axial residual stress state developed in the extended specimens was measured on different kind of (hkl) diffraction plane. The measurement on the (110), (200) and (211) diffraction showed that residual stresses increased with increasing the plastic elongation and the residual stresses on (110) were compressive, (200) were tensile and those on (211) were the middle of the former two planes. (author)
Diffraction Plane Dependence of Micro Residual Stresses in Uniaxially Extended Carbon Steels
Directory of Open Access Journals (Sweden)
T. Hanabusa
2010-12-01
Full Text Available In the stress measurement using X-ray or neutron diffraction, an elastic anisotropy as well as a plastic anisotropy of crystal must be carefully considered. In the X-ray and neutron diffraction stress measurement for polycrystalline materials, a particular {hkl} plane is used in measuring lattice strains. The dependence of an X-ray elastic constant on a diffraction plane is a typical example caused by an elastic anisotropy of the crystal. The yield strength and the work hardening rate of a single crystal depend on a crystallographic direction of the crystal. The difference in the yield strength and the work hardening rate relating to the crystallographic direction develops different residual stresses measured on each {hkl} diffraction after plastic deformation of a polycrystalline material. The present paper describes the result of the neutron stress measurement on uniaxially extended low and middle carbon steels. A tri-axial residual stress state developed in the extended specimens was measured on different kind of {hkl} diffraction plane. The measurement on the {110}, {200} and {211} diffraction showed that residual stresses increased with increasing the plastic elongation and the residual stresses on {110} were compressive, {200} were tensile and those on {211} were the middle of the former two planes.
Effect of residual stress on the nanoindentation response of (100) copper single crystal
International Nuclear Information System (INIS)
Zhu, Li-na; Xu, Bin-shi; Wang, Hai-dou; Wang, Cheng-biao
2012-01-01
Experimental measurements were used to investigate the effect of residual stress on the nanoindentation of (100) copper single crystal. Equi-biaxial tensile and compressive stresses were applied to the copper single crystal using a special designed apparatus. It was found that residual stresses greatly affected peak load, curvature of the loading curve, elastically recovered depth, residual depth, indentation work, pile-up amount and contact area. The Suresh and Giannakopoulos and Lee and Kwon methods were used to calculate the residual stresses from load-depth data and morphology observation of nanoindents using atomic force microscopy. Comparison of the obtained results with stress values from strain gage showed that the residual stresses analyzed from the Suresh and Giannakopoulos model agreed well with the applied stresses. -- Highlights: ► Residual stresses greatly affected various nanoindentation parameters. ► The contact area can be accurately measured from AFM observation. ► The residual stresses analyzed from the S and G model agreed well with applied stresses.
Theory of elasticity and thermal stresses explanations, problems and solutions
Eslami, M Reza; Ignaczak, Józef; Noda, Naotake; Sumi, Naobumi; Tanigawa, Yoshinobu
2013-01-01
This book contains the elements of the theory and the problems of Elasticity and Thermal Stresses with full solutions. The emphasis is placed on problems and solutions and the book consists of four parts: one part is on The Mathematical Theory of Elasticity, two parts are on Thermal Stresses and one part is on Numerical Methods. The book is addressed to higher level undergraduate students, graduate students and engineers and it is an indispensable companion to all who study any of the books published earlier by the authors. This book links the three previously published books by the authors into one comprehensive entity.
Study of residual stresses and plastic strains in expanded thin tubes
International Nuclear Information System (INIS)
Hassine, T.; Inglebert, G.; Point, N.
1993-01-01
The measurement of residual stresses with X-rays or with extending gauges, on expanded tubes, implies a longitudinal cutting up. The cutting-up provokes an elastic relaxing of the stresses and this is particularly important for thin tubes. The initial stresses and the geometry influence the variation of the stresses along the tube. The determination of the relaxed stresses is possible in certain cases with extending gauges measurements, but this determination is difficult and expensive. In order to analytically correct these stresses, some assumptions are used and verified with a finite element model. (author). 3 refs., 5 figs
Drezet, Jean-Marie; Phillion, André
2010-01-01
The presence of thermally induced residual stresses, created during the industrial direct chill (DC) casting process of aluminum alloys, can cause both significant safety concerns and the formation of defects during downstream processing. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. Recently, the variation in residual elastic strains in the steady-state regim...
Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications
International Nuclear Information System (INIS)
Dong, P.; Rahman, S.; Wilkowski, G.
1997-01-01
This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses
Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications
Energy Technology Data Exchange (ETDEWEB)
Dong, P.; Rahman, S.; Wilkowski, G. [and others
1997-04-01
This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.
Shear Stress Sensing with Elastic Microfence Structures
Cisotto, Alexxandra; Palmieri, Frank L.; Saini, Aditya; Lin, Yi; Thurman, Christopher S; Kim, Jinwook; Kim, Taeyang; Connell, John W.; Zhu, Yong; Gopalarathnam, Ashok;
2015-01-01
In this work, elastic microfences were generated for the purpose of measuring shear forces acting on a wind tunnel model. The microfences were fabricated in a two part process involving laser ablation patterning to generate a template in a polymer film followed by soft lithography with a two-part silicone. Incorporation of a fluorescent dye was demonstrated as a method to enhance contrast between the sensing elements and the substrate. Sensing elements consisted of multiple microfences prepared at different orientations to enable determination of both shear force and directionality. Microfence arrays were integrated into an optical microscope with sub-micrometer resolution. Initial experiments were conducted on a flat plate wind tunnel model. Both image stabilization algorithms and digital image correlation were utilized to determine the amount of fence deflection as a result of airflow. Initial free jet experiments indicated that the microfences could be readily displaced and this displacement was recorded through the microscope.
Residual Stress Induced by Nitriding and Nitrocarburizing
DEFF Research Database (Denmark)
Somers, Marcel A.J.
2005-01-01
The present chapter is devoted to the various mechanisms involved in the buildup and relief of residual stress in nitrided and nitrocarburized cases. The work presented is an overview of model studies on iron and iron-based alloys. Subdivision is made between the compound (or white) layer......, developing at the surfce and consisting of iron-based (carbo)nitrides, and the diffusion zone underneath, consisting of iron and alloying element nitrides dispersed in af ferritic matrix. Microstructural features are related directly to the origins of stress buildup and stres relief....
Residual stress distribution in extruded polypropylene pipes
Czech Academy of Sciences Publication Activity Database
Poduška, Jan; Kučera, J.; Hutař, Pavel; Ševčík, Martin; Křivánek, J.; Sadílek, J.; Náhlík, Luboš
2014-01-01
Roč. 2014, č. 40 (2014), s. 88-98 ISSN 0142-9418 R&D Projects: GA ČR(CZ) GAP108/12/1560 Institutional support: RVO:68081723 Keywords : polypropylene * extruded polymer pipe * residual stress * curved beam methodology * numerical simulations Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.240, year: 2014 http://www.sciencedirect.com/science/article/pii/S0142941814001809
Finite element modelling of elastic intraplate stresses due to ...
Indian Academy of Sciences (India)
Keywords. Elastic stresses; continental crust; intraplate seismicity; rheology; geodynamics; modelling; seismology. Abstract. Deep lower crustal intraplate earthquakes are infrequent and the mechanism of their occurrence is not well understood. The Narmada–Son-lineament region in central India has experienced two such ...
Finite element modelling of elastic intraplate stresses due to ...
Indian Academy of Sciences (India)
Finite element modelling of elastic intraplate stresses due to heterogeneities in crustal density and mechanical properties for the Jabalpur earthquake region, central India. A Manglik1,∗. , S Thiagarajan. 1. , A V Mikhailova. 2 and Yu Rebetsky. 2. 1. National Geophysical Research Institute, Uppal Road, Hyderabad 500 007, ...
The method for measuring residual stress in stainless steel pipes
International Nuclear Information System (INIS)
Shimov, Georgy; Rozenbaum, Mikhail; Serebryakov, Alexandr; Serebryakov, Andrey
2016-01-01
The main reason of appearance and growth of corrosion damages of the nuclear steam generator heat exchanger tubes is the process of stress-corrosion cracking of metal under the influence of residual tensile stress. Methods used in the production for estimating residual stresses (such as a method of ring samples) allow measuring only the average tangential stress of the pipe wall. The method of ring samples does not allow to assess the level of residual stress in the surface layer of the pipe. This paper describes an experimental method for measuring the residual stresses on the pipe surface by etching a thin surface layer of the metal. The construction and working principle of a trial installation are described. The residual stresses in the wall of the tubes 16 × 1.5 mm (steel AISI 321) for nuclear steam generators is calculated. Keywords: heat exchange pipes, stress corrosion cracking, residual stresses, stress distribution, stress measurement.
finite element model for predicting residual stresses in shielded
African Journals Online (AJOL)
eobe
Diffractometer (XRD 6000). From the Finite Element Model Simulation, the transverse residual stress in the x ... Keywords: Residual stress, 3D FEM, Shielded manual metal arc welding, Low Carbon Steel (ASTM A36), X-Ray diffraction, degree of ..... I. ''Residual stress effects on fatigue life of welded structures using LEFM'',.
Deformation of a super-elastic NiTiNb alloy with controllable stress hysteresis
Energy Technology Data Exchange (ETDEWEB)
Cai, S.; Schaffer, J. E. [Fort Wayne Metals Research Products Corporation, 9609 Ardmore Ave., Fort Wayne, Indiana 46809 (United States); Ren, Y. [Adanced Photon Source, Argonne National Laboratory, 9700 S. Cass Ave., Argonne, Illinois 60439 (United States); Wang, L. [Beijing Institute of Technology, 5 South Zhongguancun St., Haidian District, Beijing 100081 (China)
2016-06-27
Room temperature deformation of a Ni{sub 46.7}Ti{sub 42.8}Nb{sub 10.5} alloy was studied by in-situ synchrotron X-ray diffraction. Compared to binary NiTi alloy, the Nb dissolved in the matrix significantly increased the onset stress for Stress-Induced Martensite Transformation (SIMT). The secondary phase, effectively a Nb-nanowire dispersion in a NiTi-Nb matrix, increased the elastic stiffness of the bulk material, reduced the strain anisotropy in austenite families by load sharing during SIMT, and increased the stress hysteresis by resisting reverse phase transformation during unloading. The stress hysteresis can be controlled over a wide range by heat treatment through its influences on the residual stress of the Nb-nanowire dispersion and the stability of the austenite.
Deformation of a super-elastic NiTiNb alloy with controllable stress hysteresis
Energy Technology Data Exchange (ETDEWEB)
Cai, S.; Schaffer, J. E.; Ren, Y.; Wang, L.
2016-06-27
Room temperature deformation of a Ni46.7Ti42.8Nb10.5 alloy was studied by in-situ synchrotron X-ray diffraction. Compared to binary NiTi alloy, the Nb dissolved in the matrix significantly increased the onset stress for Stress-Induced Martensite Transformation (SIMT). The secondary phase, effectively a Nb-nanowire dispersion in a NiTi-Nb matrix, increased the elastic stiffness of the bulk material, reduced the strain anisotropy in austenite families by loading sharing during SIMT, and increased the stress hysteresis by resisting reverse phase transformation during unloading. The stress hysteresis can be controlled over a wide range by changing the heat treatment temperature through its influences on the residual stress-strain state of the Nb-nanowire dispersion.
Diffraction stress analysis of thin films; investigating elastic grain interaction
International Nuclear Information System (INIS)
Kumar, A.
2005-12-01
This work is dedicated to the investigation of specimens exhibiting anisotropic microstructures (and thus macroscopic elastic anisotropy) and/or inhomogeneous microstructures, as met near surfaces and in textured materials. The following aspects are covered: (i) Analysis of specimens with direction-dependent (anisotropic) elastic grain-interaction. Elastic grain-interaction determines the distribution of stresses and strains over the (crystallographically) differently oriented grains of a mechanically stressed polycrystal and the mechanical and diffraction (X-ray) elastic constants (relating (diffraction) lattice strains to mechanical stresses). Grain interaction models that allow for anisotropic, direction-dependent grain interaction have been developed very recently. The notion 'direction-dependent' grain-interaction signifies that different grain-interaction constraints prevail along different directions in a specimen. Practical examples of direction-dependent grain interaction are the occurrence of surface anisotropy in thin films and the surface regions of bulk polycrystals and the occurrence of grain-shape (morphological) texture. In this work, for the first time, stress analyses of thin films have been performed on the basis of these newly developed grain-interaction models. It has also been demonstrated that the identification of the (dominant) source of direction-dependent grain interaction is possible. The results for the grain interaction have been discussed in the light of microstructural investigations of the specimens by microscopic techniques. (ii) Analysis of specimens with depth gradients: Diffraction stress analysis can be hindered if gradients of the stress state, the composition or the microstructure occur in the specimen under investigation, as the so-called information depth varies in the course of a traditional stress measurement: Ambiguous results are thus generally obtained. In this work, a strategy for stress measurements at fixed
Fundamental topics for thermo-elastic stress analyses
International Nuclear Information System (INIS)
Biermann, M.
1989-01-01
This paper delivers a consistent collection of theoretical fundamentals needed to perform rather sound experimental stress analyses on thermo-elastic materials. An exposition of important concepts of symmetry and so-called peer groups, yielding the very base for a rational description of materials, goes ahead and is followed by an introduction to the constitutive theory of simple materials. Neat distinction is made between stress contributions determined by deformational and thermal impressions, on the one part, and stress constraints not accessible to strain gauging, on the other part. The mathematical formalism required for establishing constitutive equations is coherently developed from scratch and aided, albeit not subrogated, by intuition. The main intention goes to turning some of the recent advances in the nonlinear field theories of thermomechanics to practical account. A full success therein, obviously, results under the restriction to thermo-elasticity. In adverting to more particular subjects, the elementary static effects of nonlinear isotropic elasticity are pointed out. Due allowance is made for thermal effects likely to occur in heat conducting materials also beyond the isothermal or isentropic limit cases. Linearization of the constitutive equations for anisotropic thermo-elastic materials is then shown to entail the formulas of the classical theory. (orig./MM) [de
Numerical methods for calculating thermal residual stresses and hydrogen diffusion
International Nuclear Information System (INIS)
Leblond, J.B.; Devaux, J.; Dubois, D.
1983-01-01
Thermal residual stresses and hydrogen concentrations are two major factors intervening in cracking phenomena. These parameters were numerically calculated by a computer programme (TITUS) using the FEM, during the deposition of a stainless clad on a low-alloy plate. The calculation was performed with a 2-dimensional option in four successive steps: thermal transient calculation, metallurgical transient calculation (determination of the metallurgical phase proportions), elastic-plastic transient (plain strain conditions), hydrogen diffusion transient. Temperature and phase dependence of hydrogen diffusion coefficient and solubility constant. The following results were obtained: thermal calculations are very consistent with experiments at higher temperatures (due to the introduction of fusion and solidification latent heats); the consistency is not as good (by 70 degrees) for lower temperatures (below 650 degrees C); this was attributed to the non-introduction of gamma-alpha transformation latent heat. The metallurgical phase calculation indicates that the heat affected zone is almost entirely transformed into bainite after cooling down (the martensite proportion does not exceed 5%). The elastic-plastic calculations indicate that the stresses in the heat affected zone are compressive or slightly tensile; on the other hand, higher tensile stresses develop on the boundary of the heat affected zone. The transformation plasticity has a definite influence on the final stress level. The return of hydrogen to the clad during the bainitic transformation is but an incomplete phenomenon and the hydrogen concentration in the heat affected zone after cooling down to room temperature is therefore sufficient to cause cold cracking (if no heat treatment is applied). Heat treatments are efficient in lowering the hydrogen concentration. These results enable us to draw preliminary conclusions on practical means to avoid cracking. (orig.)
Modelling of the Residual Stress State in a new Type of Residual Stress Specimen
DEFF Research Database (Denmark)
Jakobsen, Johnny; Andreasen, Jens Henrik
2014-01-01
The paper presents a study on a new type residual stress specimen which is proposed as a simple way to conduct experimental validation for model predictions. A specimen comprising of a steel plate with circular hole embedded into a stack of CSM glass fibre and further infused with an epoxy resin...... forms the experimental case which is analysed. A FE model of the specimen is used for analysing the curing history and the residual stress build up. The model is validated against experimental strain data which are recorded by a Fibre Brag Grating sensor and good agreement has been achieved....
Modelling of the Residual Stress State in a new Type of Residual Stress Specimen
DEFF Research Database (Denmark)
Jakobsen, Johnny; Andreasen, Jens Henrik
2014-01-01
forms the experimental case which is analysed. A FE model of the specimen is used for analysing the curing history and the residual stress build up. The model is validated against experimental strain data which are recorded by a Fibre Brag Grating sensor and good agreement has been achieved.......The paper presents a study on a new type residual stress specimen which is proposed as a simple way to conduct experimental validation for model predictions. A specimen comprising of a steel plate with circular hole embedded into a stack of CSM glass fibre and further infused with an epoxy resin...
Investigation of the Residual Stress State in an Epoxy Based Specimen
DEFF Research Database (Denmark)
Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens Henrik
2015-01-01
observations. In the present work, the formation of the residual stresses/strains are captured from experimental measurements and numerical models. An epoxy/steel based sample configuration is considered which creates an in-plane biaxial stress state during curing of the resin. A hole drilling process...... (DSC) for the curing behavior, dynamic mechanical analysis (DMA) for the elastic modulus evolution during the process and a thermo-mechanical analysis (TMA) for the coefficient of thermal expansion (CTE) and curing shrinkage. A numerical process model is also developed by taking the constitutive...... material models, i.e. cure kinetics, elastic modulus, CTE, chemical shrinkage, etc. together with the drilling process using the finite element method. The measured and predicted in-plane residual strain states are compared for the epoxy/metal biaxial stress specimen....
Standard test method for determining residual stresses by the hole-drilling strain-gage method
American Society for Testing and Materials. Philadelphia
2008-01-01
1.1 Residual Stress Determination: 1.1.1 This test method specifies a hole-drilling procedure for determining residual stress profiles near the surface of an isotropic linearly elastic material. The test method is applicable to residual stress profile determinations where in-plane stress gradients are small. The stresses may remain approximately constant with depth (“uniform” stresses) or they may vary significantly with depth (“non-uniform” stresses). The measured workpiece may be “thin” with thickness much less than the diameter of the drilled hole or “thick” with thickness much greater than the diameter of the drilled hole. Only uniform stress measurements are specified for thin workpieces, while both uniform and non-uniform stress measurements are specified for thick workpieces. 1.2 Stress Measurement Range: 1.2.1 The hole-drilling method can identify in-plane residual stresses near the measured surface of the workpiece material. The method gives localized measurements that indicate the...
Existence of longitudinal waves in pre-stressed anisotropic elastic ...
Indian Academy of Sciences (India)
In the absence of pre-stresses, i.e., taking. S11 = S22 = S33 = 0, all the expressions, derived in this section, will reduce to the results which are same as in Ting (2006). 4. Triclinic materials. A triclinic material is the most general anisotropic medium, and the elastic compliance b11(N) in this medium is as defined by equation ...
Stress transmission through a model system of cohesionless elastic grains
Da Silva, Miguel; Rajchenbach, Jean
2000-08-01
Understanding the mechanical properties of granular materials is important for applications in civil and chemical engineering, geophysical sciences and the food industry, as well as for the control or prevention of avalanches and landslides. Unlike continuous media, granular materials lack cohesion, and cannot resist tensile stresses. Current descriptions of the mechanical properties of collections of cohesionless grains have relied either on elasto-plastic models classically used in civil engineering, or on a recent model involving hyperbolic equations. The former models suggest that collections of elastic grains submitted to a compressive load will behave elastically. Here we present the results of an experiment on a two-dimensional model system-made of discrete square cells submitted to a point load-in which the region in which the stress is confined is photoelastically visualized as a parabola. These results, which can be interpreted within a statistical framework, demonstrate that the collective response of the pile contradicts the standard elastic predictions and supports a diffusive description of stress transmission. We expect that these findings will be applicable to problems in soil mechanics, such as the behaviour of cohesionless soils or sand piles.
Stress effects on the elastic properties of amorphous polymeric materials
Energy Technology Data Exchange (ETDEWEB)
Caponi, S., E-mail: silvia.caponi@cnr.it, E-mail: silvia.corezzi@unipg.it [Istituto Officina dei Materiali del CNR (CNR-IOM) - Unità di Perugia, c/o Dipartimento di Fisica e Geologia, Perugia I-06100 (Italy); Corezzi, S., E-mail: silvia.caponi@cnr.it, E-mail: silvia.corezzi@unipg.it [Dipartimento di Fisica e Geologia, Università di Perugia, Via A. Pascoli, I-06100 Perugia (Italy); CNR-ISC (Istituto dei Sistemi Complessi), c/o Università di Roma “LaSapienza,” Piazzale A. Moro 2, I-00185 Roma (Italy); Mattarelli, M. [NiPS Laboratory, Dipartimento di Fisica e Geologia, Università di Perugia, Via A. Pascoli, I-06100 Perugia (Italy); Fioretto, D. [Dipartimento di Fisica e Geologia, Università di Perugia, Via A. Pascoli, I-06100 Perugia (Italy)
2014-12-07
Brillouin light scattering measurements have been used to study the stress induced modification in the elastic properties of two glass forming polymers: polybutadiene and epoxy-amine resin, prototypes of linear and network polymers, respectively. Following the usual thermodynamic path to the glass transition, polybutadiene has been studied as a function of temperature from the liquid well into the glassy phase. In the epoxy resin, the experiments took advantage of the system ability to reach the glass both via the chemical vitrification route, i.e., by increasing the number of covalent bonds among the constituent molecules, as well as via the physical thermal route, i.e., by decreasing the temperature. Independently from the particular way chosen to reach the glassy phase, the measurements reveal the signature of long range tensile stresses development in the glass. The stress presence modifies both the value of the sound velocities and their mutual relationship, so as to break the generalized Cauchy-like relation. In particular, when long range stresses, by improvise sample cracking, are released, the frequency of longitudinal acoustic modes increases more than 10% in polybutadiene and ∼4% in the epoxy resin. The data analysis suggests the presence of at least two different mechanisms acting on different length scales which strongly affect the overall elastic behaviour of the systems: (i) the development of tensile stress acting as a negative pressure and (ii) the development of anisotropy which increases its importance deeper and deeper in the glassy state.
Connecting local active forces to macroscopic stress in elastic media.
Ronceray, Pierre; Lenz, Martin
2015-02-28
In contrast with ordinary materials, living matter drives its own motion by generating active, out-of-equilibrium internal stresses. These stresses typically originate from localized active elements embedded in an elastic medium, such as molecular motors inside the cell or contractile cells in a tissue. While many large-scale phenomenological theories of such active media have been developed, a systematic understanding of the emergence of stress from the local force-generating elements is lacking. In this paper, we present a rigorous theoretical framework to study this relationship. We show that the medium's macroscopic active stress tensor is equal to the active elements' force dipole tensor per unit volume in both continuum and discrete linear homogeneous media of arbitrary geometries. This relationship is conserved on average in the presence of disorder, but can be violated in nonlinear elastic media. Such effects can lead to either a reinforcement or an attenuation of the active stresses, giving us a glimpse of the ways in which nature might harness microscopic forces to create active materials.
Comparison of residual stress in martensitic alloys by nondestructive techniques
International Nuclear Information System (INIS)
Roy, A.K.; Bandyopadhyay, S.; Suresh, S.B.; Wells, D.
2006-01-01
Three martensitic materials, namely Alloys EP-823, HT-9 and 422 were subjected to tensile loading at ambient temperature. The cylindrical specimens tested at different levels of tensile loading were analyzed for characterization of residual stress resulting from plastic deformation corresponding to the applied loads between the yield strength and the ultimate tensile strength. The extent of residual stress developed at these applied stresses was analyzed by nondestructive positron annihilation spectroscopy, activation, and neutron diffraction techniques. The results indicate that the residual stresses characterized by all three techniques exhibited a consistent pattern showing a gradual enhancement in residual stress with increasing applied load
Energy Technology Data Exchange (ETDEWEB)
Eslampanah, Amir Hossein [Islamic Azad University, Arak (Iran, Islamic Republic of); Aalami-aleagha, Mohammad Ebrahim; Feli, Saeid [Razi University, Kermanshah (Iran, Islamic Republic of); Ghaderi, Mohammad Reza [Islamic Azad University, Sanandaj (Iran, Islamic Republic of)
2015-01-15
Thermal elastic-plastic finite element method has been employed to predict residual stress and deformation in a T-Fillet welded joint. An uncoupled thermal-mechanical three-dimensional (3-D) model has been developed. A nonlinear-transient heat flow analysis was used to obtain the temperature distribution; then by applying thermal results in the three dimensional elastic-plastic model, residual stress and deformation distribution were obtained. Experiments were carried out to find fusion zone dimensions and displacement. Two heat source models with infinite speed are proposed and the mechanical result of the mentioned models and normal moving heat source are compared.
Residual stresses analysis by X-ray and neutrons diffraction
International Nuclear Information System (INIS)
Lodini, A.; Perrin, M.
1996-04-01
This conference is composed of 17 papers grouped in 13 chapters which main themes are: advantages of neutrons and synchrotron radiation for material characterization; residual stress evaluation from micro-deformation measurements in polycrystalline materials; X-ray and neutron diffractometry; residual stress evaluation by X-ray diffraction in extreme surfaces; residual stress diffraction evaluation in monocrystalline nickel base alloys, in polyphasic materials, composite materials, thin films, multilayers and joints; application to thermonuclear reactor components
Analytical and Experimental Study of Residual Stresses in CFRP
Directory of Open Access Journals (Sweden)
Chia-Chin Chiang
2013-01-01
Full Text Available Fiber Bragg Grating sensors (FBGs have been utilized in various engineering and photoelectric fields because of their good environment tolerance. In this research, residual stresses of carbon fiber reinforced polymer composites (CFRP were studied using both experimental and analytical approach. The FBGs were embedded inside middle layers of CFRP to study the formation of residual stress during curing process. Finite element analysis was performed using ABAQUS software to simulate the CFRP curing process. Both experimental and simulation results showed that the residual stress appeared during cooling process and the residual stresses could be released when the CFRP was machined to a different shape.
Effect of residual stress on cavitation instabilities in constrained metal wires
DEFF Research Database (Denmark)
Tvergaard, Viggo
2004-01-01
is on a single void growing very large in the metal wire, in the crack plane, perhaps involving a cavitation instability. Therefore, full finite strain elastic-plastic theory is used for the analyses, and remeshing procedures are applied to avoid unacceptable mesh distortion. Residual stresses induced by thermal...... contraction mismatch during cooling from the processing temperature can have a noticeable influence on the results, and this is quantified by the analyses....
Controlling BWR pipe cracking by residual stress modification
International Nuclear Information System (INIS)
Gilman, J.D.; Giannuzzi, A.J.; Childs, W.J.
1983-01-01
Intergranular stress corrosion cracking may occur in the weld heat-affected zone of susceptible stainless steel materials which have been used in some boiling water reactor piping systems. One of the prerequisite conditions for stress corrosion attack is a high tensile stress in the exposed, locally sensitized material near the weld root. Several processes have been developed which can deter stress corrosion attack by altering the residual stress distributions near the welds to ensure that low stresses prevail in critical locations. These residual stress modification remedies and their qualification testing are described in this paper. (author)
Effect of applied stress on the compressive residual stress introduced by laser peening
International Nuclear Information System (INIS)
Sumiya, Rie; Tazawa, Toshiyuki; Narazaki, Chihiro; Saito, Toshiyuki; Kishimoto, Kikuo
2016-01-01
Peening is the process which is able to be generated compressive residual stress and is known to be effective for preventing SCC initiation and improvement of fatigue strength. Laser peening is used for the nuclear power plant components in order to prevent SCC initiation. Although it is reported that the compressive residual stress decreases due to applied stresses under general operating condition, the change of residual stress might be large under excessive loading such as an earthquake. The objectives of this study are to evaluate the relaxation behavior of the compressive residual stress due to laser peening and to confirm the surface residual stress after loading. Therefore laser peened round bar test specimens of SUS316L which is used for the reactor internals of nuclear power plant were loaded at room temperature and elevated temperature and then surface residual stresses were measured by X-ray diffraction method. In the results of this test, it was confirmed that the compressive residual stress remained after applying uniform stress larger than 0.2% proof stress, and the effect of cyclic loading on the residual stress was small. The effect of applying compressive stress on the residual stress relaxation was confirmed to be less than that of applying tensile stress. Plastic deformation through a whole cross section causes the change in the residual stress distribution. As a result, the surface compressive residual stress is released. It was shown that the effect of specimen size on residual stress relaxation and the residual stress relaxation behavior in the stress concentration region can be explained by assumed stress relaxation mechanism. (author)
International Nuclear Information System (INIS)
Zheng, Lei; Lejček, Pavel; Song, Shenhua; Schmitz, Guido; Meng, Ye
2015-01-01
Grain boundary (GB) segregation of P in 2.25Cr1Mo steel induced by elastic stress shows that the P equilibrium concentration, after reaching the non-equilibrium concentration maximum at critical time, returns to its initial thermal equilibrium level. This finding confirms the interesting phenomenon that the effect of elastic stress on GB segregation of P is significant in kinetics while slight in thermodynamics. Through extending the “pressure” in classical theory of chemical potential to the “elastic stress”, the thermodynamic effect of elastic stress on GB segregation is studied, and the relationship between elastic stress and segregation Gibbs energy is formulated. The formulas reveal that the difference in the segregation Gibbs energy between the elastically-stressed and non-stressed states depends on the excess molar volume of GB segregation and the magnitude of elastic stress. Model calculations in segregation Gibbs energy confirm that the effect of elastic stress on the thermodynamics of equilibrium GB segregation is slight, and the theoretical analyses considerably agree with the experimental results. The confirmation indicates that the nature of the thermodynamic effect is well captured. - Highlights: • GB segregation of P after stress aging returns to its initial thermal equilibrium level. • Relationship between elastic stress and segregation energy is formulated. • Thermodynamic effect relies on excess molar volume and magnitude of elastic stress. • Effect of elastic stress on Gibbs energy of GB segregation is estimated to be slight. • Complete theory of the effect of elastic stress on grain boundary segregation is setup
Drezet, J.-M.; Evans, A.; Pirling, T.
2011-05-01
Thermally-induced residual stresses, generated during the industrial Direct Chill casting process of aluminum alloys, can cause both significant safety concerns as well as the formation of defects during down-stream processing. Although these thermally induced strains can be partially relieved by permanent deformation, cracks will be generated either during solidification (hot tears) or post-solidification cooling (cold cracks) when stresses exceed the deformation limit of the alloy. Furthermore, the thermally induced strains result in the presence of large internal stresses within the billet before further processing steps. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. In the present work, the variation in residual elastic strains and stresses in the steady state regime of casting has been measured as a function of radial position using neutron diffraction in an AA6063 grain-refined cylindrical billet. These measurements have been carried out on the same billet section at Poldi at PSI-Villigen and at Salsa at ILL-Grenoble and compare favorably. The results are used to validate a thermo-mechanical finite element casting model and to assess the level of stored elastic energy within the billet.
Simulation of Residual Stresses at Holes in Tempered Glass
DEFF Research Database (Denmark)
Nielsen, Jens Henrik; Olesen, John Forbes; Poulsen, Peter Noe
2010-01-01
This work presents a full 3D numerical study of the residual stresses in tempered (toughened) glass near holes using Narayanaswamy’s model for the tempering process. It is the objective of the paper to elucidate the influence on the minimal residual compressive stresses at holes from variations in...
Frontline and future of residual stress measurement by neutron diffraction
International Nuclear Information System (INIS)
Hayashi, Makoto
2007-01-01
Neutron diffraction method is very much effective for measurements of residual stress and texture. In this paper the present techniques for measurements of residual stress and texture are reviewed and plans of improvement of RESA in JRR-3 and Ibaraki Prefecture's Material Design Diffractometer to be installed in J-PARC are introduced. (author)
Stresses and elastic constants of crystalline sodium, from molecular dynamics
International Nuclear Information System (INIS)
Schiferl, S.K.
1985-02-01
The stresses and the elastic constants of bcc sodium are calculated by molecular dynamics (MD) for temperatures to T = 340K. The total adiabatic potential of a system of sodium atoms is represented by pseudopotential model. The resulting expression has two terms: a large, strictly volume-dependent potential, plus a sum over ion pairs of a small, volume-dependent two-body potential. The stresses and the elastic constants are given as strain derivatives of the Helmholtz free energy. The resulting expressions involve canonical ensemble averages (and fluctuation averages) of the position and volume derivatives of the potential. An ensemble correction relates the results to MD equilibrium averages. Evaluation of the potential and its derivatives requires the calculation of integrals with infinite upper limits of integration, and integrand singularities. Methods for calculating these integrals and estimating the effects of integration errors are developed. A method is given for choosing initial conditions that relax quickly to a desired equilibrium state. Statistical methods developed earlier for MD data are extended to evaluate uncertainties in fluctuation averages, and to test for symmetry. 45 refs., 10 figs., 4 tabs
Structural changes in elastically stressed crystallites under irradiation
International Nuclear Information System (INIS)
Zolnikov, K.P.; Korchuganov, A.V.; Kryzhevich, D.S.; Chernov, V.M.; Psakhie, S.G.
2015-01-01
The response of elastically stressed iron and vanadium crystallites to atomic displacement cascades was investigated by molecular dynamics simulation. Interatomic interaction in vanadium was described by a many-body potential calculated in the Finnis–Sinclair approximation of the embedded atom method. Interatomic interaction in iron was described by a many-body potential constructed in the approximation of valence-electron gas. The crystallite temperature in the calculations was varied from 100 to 600 K. The elastically stressed state in the crystallites was formed through uniaxial tension by 4–8% such that their volume remained unchanged. The energy of a primary knock-on atom was varied from 0.5 to 50 keV. It is shown that the lower the temperature and the higher the strain degree of an initial crystallite, the lower the threshold primary knock-on atom energy for plastic deformation generation in the crystallite. The structural rearrangements induced in the crystallites by an atomic displacement cascade are similar to those induced by mechanical loading. It is found that the rearrangements are realized through twinning
Effect of residual stresses on hydrogen permeation in iron
International Nuclear Information System (INIS)
Mouanga, M.; Bercot, P.; Takadoum, J.
2010-01-01
The effect of residual stresses on electrochemical permeation in iron membrane was investigated. Four thermal and mechanical treatments were chosen to obtain different surface states in relation to the residual stresses. Residual stresses were determined by X-ray diffraction (XRD) using the Macherauch and Mueller method. The results were completed by the microhardness measurements. For all iron membranes, compressive residual stresses were obtained. Electrochemical permeation experiments using a Devanathan and Stachurski cell were employed to determine the hydrogen permeation behaviour of the various iron membranes. The latter was charged with hydrogen by galvanostatic cathodic polarization in 0.1 M NaOH at 25 deg. C. The experimental results revealed that hydrogen permeation rate increases with increasing residual stresses introduced in iron membranes.
Residual stress studies of austenitic and ferritic steels
International Nuclear Information System (INIS)
Chrenko, R.M.
1978-01-01
Residual studies have been made on austenitic and ferritic steels of the types used as structural materials. The residual stress results presented here will include residual stress measurements in the heat-affected zone on butt welded Type 304 stainless steel pipes, and the stresses induced in Type 304 austenitic stainless steel and Type A508 ferritic steel by several surface preparations. Such surface preparation procedures as machining and grinding can induce large directionality effects in the residual stresses determined by X-ray techniques and some typical data will be presented. A brief description is given of the mobile X-ray residual stress apparatus used to obtain most of the data in these studies. (author)
International Nuclear Information System (INIS)
Mukai, Ryuji; Ju, Dong Yong; Minakawa, Nobuaki; Morii, Yukio; Moriai, Atsushi
2004-01-01
Neutron diffraction method is employed to measure the residual stress inside of quenched steel. To determine the residual stress, it is necessary to know the non-distortion lattice spacing and elastic constant of the material depending on gradient distribution of microstructure and carbon content. In this paper, metallo-thermo-mechanical simulation by finite element method is performed to estimate the distribution of martensite phase and carbon content. Non-distortion lattice spacing. Young's modulus and Poisson's ratio were measured in order to measure the residual stress of test piece of quenching. These values are decided by the distribution of carbon content and marten-site phase. After that, the residual stresses in cylinder specimen of quenched S45C and SCr420 steel are measured by the neutron diffraction method. In addition, the measured results of XRD, neutron diffraction as well as calculated value are compared and discussed. As the result, the non-distortion lattice spacing depend on martensite phase are verified. It is feasible to evaluate the residual stress inside of the quenching material combing with measured results and simulation values. (author)
Prediction of Welding Deformation and Residual Stress of Stiffened Plates Based on Experiments
Bai, R. X.; Guo, Z. F.; Lei, Z. K.
2017-12-01
Thermo-elastic-plastic (TEP) method is a method that can accurately predict welding deformation and residual stresses, but the premise is to select the appropriate heat source parameters. Aiming at the two welded joints in the stiffened plate studied in this paper, the welding experiments of simple components were carried out respectively, and the corresponding welding deformation and residual stresses were measured. Based on the welding experiment, the corresponding TEP model was established, and the corresponding heat source parameters were obtained according to the experimental data. The comparison between the experimental results and the numerical results shows that the obtained heat source parameters can well predict the welding deformation and residual stress of the welded structure. And then, the obtained heat source parameters were applied to the TEP model of the stiffened plate. The prediction results show that the T-type fillet welds of the stiffened plate can reduce the angular deformation caused by the butt welds to a certain extent. In addition, we can also find that the heat of the subsequent welds can reduce the residual stresses at the completed welds. This method not only can save a lot of experimental costs and time, but also can accurately predict the welding deformation and residual stresses.
Plastic strain and residual stress distributions in an AISI 304 stainless steel BWR pipe weld
Saukkonen, Tapio; Aalto, Miikka; Virkkunen, Iikka; Ehrnstén, Ulla; Hänninen, Hannu
In AISI 304 stainless steel pipe welds weld shrinkage causes large variations in residual plastic strain in different parts of the weld metal and heat-affected zone (HAZ). The amount of strain was analyzed by EBSD quantitatively by comparing the intra-grain misorientations to the calibration curve. Highest degrees of plastic strain (10...20%) were detected in the HAZ close to the root area of a prototypical BWR plant weld. Strain in the weld metal varies in the different directions of solidification, being high in the weld bead boundaries and near the fusion lines. Preliminary studies of the effects of mechanical and elastic anisotropy of the weld metal microstructure on the grain size level were performed by EBSD and nanoindentation. The residual stress distribution in the same weld cross-section was determined by a contour method. The residual strain and stress distributions are superimposed and EAC susceptibility of various areas of the pipe weld is evaluated and discussed.
Residual stress effects in tubular K-joints crack growth
Acevedo, Claire; Nussbaumer, Alain
2010-01-01
Seeking light and transparent bridge designs, engineers and architects have found an efficient and artistic way to fulfill their requirements: steel tubular bridges. Like any other welded structure, the joints of this kind of bridge suffer from high tensile weld residual stresses. Combined with high stress concentrations, tensile residual stress is a relevant factor in fatigue crack development. Therefore, an experimental study has been carried out on tubular joints in order to characterize ...
Development and Applications of Residual Stress Measurements Using Neutron Beams
ABRIOLA S. A.; BALAGUROV A.; BASHIR J.; DAS A.; EDWARDS L.; GNAEUPEL-HEROLD T.; GOH B.; IONITA I.; MIKULA P.; OHMS Carsten; PELD N.; SCHNEIDER Rainer; SUTIARSO S.; TOROK G.; VENTER A.
2012-01-01
The deep penetration and selective absorption of neutrons make them a powerful tool in nondestructive testing of materials with large samples or objects. Residual stress formed in a material during manufacturing, welding, utilization or repairs can be measured by means of neutron diffraction. In fact, neutron diffraction is the only non-destructive testing method, which can facilitate 3-D mapping of residual stress in a bulk component. Stress measurement using neutron beams is a technique ...
International Nuclear Information System (INIS)
Ihara, Ryohei; Katsuyama, JInya; Onizawa, Kunio; Hashimoto, Tadafumi; Mikami, Yoshiki; Mochizuki, Masahito
2011-01-01
Research highlights: → Residual stress distributions due to welding and machining are evaluated by XRD and FEM. → Residual stress due to machining shows higher tensile stress than welding near the surface. → Crack growth analysis is performed using calculated residual stress. → Crack growth result is affected machining rather than welding. → Machining is an important factor for crack growth. - Abstract: In nuclear power plants, stress corrosion cracking (SCC) has been observed near the weld zone of the core shroud and primary loop recirculation (PLR) pipes made of low-carbon austenitic stainless steel Type 316L. The joining process of pipes usually includes surface machining and welding. Both processes induce residual stresses, and residual stresses are thus important factors in the occurrence and propagation of SCC. In this study, the finite element method (FEM) was used to estimate residual stress distributions generated by butt welding and surface machining. The thermoelastic-plastic analysis was performed for the welding simulation, and the thermo-mechanical coupled analysis based on the Johnson-Cook material model was performed for the surface machining simulation. In addition, a crack growth analysis based on the stress intensity factor (SIF) calculation was performed using the calculated residual stress distributions that are generated by welding and surface machining. The surface machining analysis showed that tensile residual stress due to surface machining only exists approximately 0.2 mm from the machined surface, and the surface residual stress increases with cutting speed. The crack growth analysis showed that the crack depth is affected by both surface machining and welding, and the crack length is more affected by surface machining than by welding.
Kim, Jeongho; Dhital, Sukirti; Zhivago, Paul; Kaizer, Marina R; Zhang, Yu
2018-03-21
The main problem of porcelain-veneered zirconia (PVZ) dental restorations is chipping and delamination of veneering porcelain owing to the development of deleterious residual stresses during the cooling phase of veneer firing. The aim of this study is to elucidate the effects of cooling rate, thermal contraction coefficient and elastic modulus on residual stresses developed in PVZ dental crowns using viscoelastic finite element methods (VFEM). A three-dimensional VFEM model has been developed to predict residual stresses in PVZ structures using ABAQUS finite element software and user subroutines. First, the newly established model was validated with experimentally measured residual stress profiles using Vickers indentation on flat PVZ specimens. An excellent agreement between the model prediction and experimental data was found. Then, the model was used to predict residual stresses in more complex anatomically-correct crown systems. Two PVZ crown systems with different thermal contraction coefficients and porcelain moduli were studied: VM9/Y-TZP and LAVA/Y-TZP. A sequential dual-step finite element analysis was performed: heat transfer analysis and viscoelastic stress analysis. Controlled and bench convection cooling rates were simulated by applying different convective heat transfer coefficients 1.7E-5 W/mm 2 °C (controlled cooling) and 0.6E-4 W/mm 2 °C (bench cooling) on the crown surfaces exposed to the air. Rigorous viscoelastic finite element analysis revealed that controlled cooling results in lower maximum stresses in both veneer and core layers for the two PVZ systems relative to bench cooling. Better compatibility of thermal contraction coefficients between porcelain and zirconia and a lower porcelain modulus reduce residual stresses in both layers. Copyright © 2018 Elsevier Ltd. All rights reserved.
Ceramic laminates with tailored residual stresses
Directory of Open Access Journals (Sweden)
Baudín, C.
2009-12-01
Full Text Available Severe environments imposed by new technologies demand new materials with better properties and ensured reliability. The intrinsic brittleness of ceramics has forced scientists to look for new materials and processing routes to improve the mechanical behaviour of ceramics in order to allow their use under severe thermomechanical conditions. The laminate approach has allowed the fabrication of a new family of composite materials with strength and reliability superior to those of monolithic ceramics with microstructures similar to those of the constituent layers. The different ceramic laminates developed since the middle 1970´s can be divided in two large groups depending on whether the development of residual stresses between layers is the main design tool. This paper reviews the developments in the control and tailoring of residual stresses in ceramic laminates. The tailoring of the thickness and location of layers in compression can lead to extremely performing structures in terms of strength values and reliability. External layers in compression lead to the strengthening of the structure. When relatively thin and highly compressed layers are located inside the material, threshold strength, crack bifurcation and crack arrest during fracture occur.
Las severas condiciones de trabajo de las nuevas aplicaciones tecnológicas exigen el uso de materiales con mejores propiedades y alta fiabilidad. La potencialidad de uso de materiales frágiles, como los cerámicos, en estas aplicaciones exige el desarrollo de nuevos materiales y métodos de procesamiento que mejoren su comportamiento mecánico. El concepto de material laminado ha permitido la fabricación de una nueva familia de materiales con tensiones de fractura y fiabilidad superiores a las de materiales monolíticos con microestructuras similares a las de las láminas que conforman el laminado. Los distintos materiales laminados desarrollados desde mediados de los años 70 se pueden
Improvement and Validation of Weld Residual Stress Modelling Procedure
International Nuclear Information System (INIS)
Zang, Weilin; Gunnars, Jens; Dong, Pingsha; Hong, Jeong K.
2009-06-01
The objective of this work is to identify and evaluate improvements for the residual stress modelling procedure currently used in Sweden. There is a growing demand to eliminate any unnecessary conservatism involved in residual stress assumptions. The study was focused on the development and validation of an improved weld residual stress modelling procedure, by taking advantage of the recent advances in residual stress modelling and stress measurement techniques. The major changes applied in the new weld residual stress modelling procedure are: - Improved procedure for heat source calibration based on use of analytical solutions. - Use of an isotropic hardening model where mixed hardening data is not available. - Use of an annealing model for improved simulation of strain relaxation in re-heated material. The new modelling procedure is demonstrated to capture the main characteristics of the through thickness stress distributions by validation to experimental measurements. Three austenitic stainless steel butt-welds cases are analysed, covering a large range of pipe geometries. From the cases it is evident that there can be large differences between the residual stresses predicted using the new procedure, and the earlier procedure or handbook recommendations. Previously recommended profiles could give misleading fracture assessment results. The stress profiles according to the new procedure agree well with the measured data. If data is available then a mixed hardening model should be used
International Nuclear Information System (INIS)
Wagner, J.N.; Hofmann, M.; Wimpory, R.; Krempaszky, C.; Stockinger, M.
2014-01-01
Knowledge of the macroscopic residual stresses in components of complex high performance alloys is crucial when it comes to considering the safety and manufacturing aspects of components. Diffraction experiments are one of the key methods for studying residual stresses. However a component of the residual strain determined by diffraction experiments, known as microstrain or intergranular residual strain, occurs over the length scale of the grains and thus plays only a minor role for the life time of such components. For the reliable determination of macroscopic strains (with the minimum influence of these intergranular residual strains), the ISO standard recommends the use of particular Bragg reflections. Here we compare the build-up of intergranular strain of two different precipitation hardened IN 718 (INCONEL 718) samples, with identical chemical composition. Since intergranular strains are also affected by temperature, results from room temperature measurement are compared to results at T=550 °C. It turned out that microstructural parameters, such as grain size or type of precipitates, have a larger effect on the intergranular strain evolution than the influence of temperature at the measurement temperature of T=550 °C. The results also show that the choice of Bragg reflections for the diffractometric residual stress analysis is dependent not only on its chemical composition, but also on the microstructure of the sample. In addition diffraction elastic constants (DECs) for all measured Bragg reflections are given
Evaluation Of Residual Stresses In Inner Ring Of The Bearings
Malotová, Šárka; Hemžský, Pavel; Pitela, David; Nicielnik, Henryk; Šoková, Dagmar; Kyncl, Ladislav; Mrázik, Jozef
2015-12-01
Residual stresses are undesirable and it should not be underestimated. They occur in many components and it is necessary to identify and try to avoid them. For detection the Residual stresses, there are many methods, but not all are suitable, because they can completely destroy of the components. The article deals with the evaluation of Residual stresses in the inner rings of Bearings, which are made from steel 100Cr6 (ČSN 14 109.4. The surfaces were turning at different cutting parameters and subsequently are evaluated Residual stresses. The stresses have been evaluated by non - destructive method X - Ray. The experiment was realized in cooperation Faculty of Mechanical Engineering VSB - TU Ostrava and Faculty of Mechanical Engineering of ZU Zilina - machining in the laboratories of ZU Žilina, Slovak Republic.
Investigating Resulting Residual Stresses during Mechanical Forming Process
Akinlabi, Stephen A.; Fatoba, Olawale S.; Mashinini, Peter M.; Akinlabi, Esther T.
2018-03-01
Most manufacturing processes such as machining, welding, heat treatment, laser forming, laser cladding and, laser metal deposition, etc. are subjected to a form of heat or energy to change the geometrical shape thus changing the inherent engineering and structural properties of the material. These changes often cause the development of locked up stresses referred to as residual stresses as a result of these activities. This study reports on the residual stresses developed due to the mechanical forming process to maintain a suitable structural integrity for the formed components. The result of the analysis through the X-ray diffraction confirmed that residual stresses were induced in the manufactured parts and further revealed that residual stresses were compressive in nature as found in the parent material but with values less than the parent material.
Stress intensity factor for multiple cracks in half plane elasticity
Elfakhakhre, N. R. F.; Nik long, N. M. A.; Eshkuvatov, Z. K.
2017-01-01
The multiple cracks problem in an elastic half-plane is formulated into singular integral equation using the modified complex potential with free traction boundary condition. A system of singular integral equations is obtained with the distribution dislocation function as unknown, and the traction applied on the crack faces as the right hand terms. With the help of the curved length coordinate method and Gauss quadrature rule, the resulting system is solved numerically. The stress intensity factor (SIF) can be obtained from the unknown coefficients. Numerical examples exhibit that our results are in good agreement with the previous works, and it is found that the SIF increase as the cracks approaches the boundary of half plane.
Measurement of residual stresses in alloy 600 pressurizer penetrations
International Nuclear Information System (INIS)
Hall, J.F.; Molkenthin, J.P.; Prevey, P.S.; Pathania, R.S.
1994-01-01
Alloy 600 penetrations in several pressurized water reactors have experienced primary water stress corrosion cracking near the partial penetration J-welds between the Alloy 600 and the cladding on the inside diameter of the components. The microstructure and tensile properties indicated that the Alloy 600 was susceptible to primary water stress corrosion cracking (PWSCC) providing that a high tensile stress (applied + residual) was present. The residual stress distributions at the inside diameter surface and at different depths below the surface were measured in Alloy 600 nozzle and heater sleeve mockups. Surface residual stresses on the nozzle mockup ranged from -350 to +830 MPa. For the heater sleeve mockup, the surface residual stresses ranged from -330 to +525 MPa. In the areas of high tensile residual stress, for the most part, the residual stresses decreased with increasing depth below the surface. For the nozzle and heater sleeve mockups, the percent cold-world and yield strength as a function of depth were determined. (authors). 12 figs., 4 refs
Measured residual stresses in overlay pipe weldments removed from service
International Nuclear Information System (INIS)
Shack, W.J.
1985-02-01
Surface and throughwall residual stresses were measured on an elbow-to-pipe weldment that had been removed from the Hatch-2 reactor about a year after the application of a weld overlay. The results were compared with experimental measurements on three mock-up weldments and with finite-element calculations. The comparison shows that there are significant differences in the form and magnitude of the residual stress distributions. However, even after more than a year of service, the residual stresses over most of the inner surface of the actual plant weldment with an overlay were strongly compressive. 3 refs., 7 figs
X-ray diffraction analysis of residual stress in zirconia dental composites
Allahkarami, Masoud
Dental restoration ceramic is a complex system to be characterized. Beside its essential biocompatibility, and pleasant appearance, it requires being mechanically strong in a catastrophic loading environment. Any design is restricted with geometry boundary and material property limits. Inspired by natural teeth, a multilayer ceramic is a smart way of achieving an enhanced restoration. Bi-layers of zirconia core covered by porcelain are known as one of the best multilayer restorations. Residual stresses may be introduced into a bi-layer dental ceramic restoration during its entire manufacturing process due to thermal expansion and elastic property mismatch. It is impossible to achieve a free of residual stresses bi-layer zirconia-porcelain restoration. The idea is to take the advantage of residual stress in design in such a way to prevent the crack initiation and progression. The hypothesis is a compressive residual stress at external contact surface would be enabling the restoration to endure a greater tensile stress. Optimizing the layers thickness, manufacturing process, and validating 3D simulations require development of new techniques of thickness, residual stresses and phase transformation measurement. In the present work, a combined mirco-tomography and finite element based method were adapted for thickness measurement. Two new 2D X-ray diffraction based techniques were adapted for phase transformation area mapping and combined phase transformation and residual stress measurement. Concerning the complex geometry of crown, an efficient method for X-ray diffraction data collection mapping on a given curved surface was developed. Finally a novel method for 3D dimensional x-ray diffraction data collection and visualization were introduced.
Residual stress investigation of copper plate and canister EB-Welds Complementary Results
International Nuclear Information System (INIS)
Gripenberg, H.
2009-03-01
The residual stresses in copper as induced by EB-welding were studied by specimens where the weld had two configurations: either a linear or a circumferential weld. This report contains the residual stress measurements of two plates, containing linear welds, and the full-scale copper lid specimen to which a hollow cylinder section had been joined by a circumferential EB-weld. The residual stress state of the EB-welded copper specimens was investigated by X-ray diffraction (XRD), hole drilling (HD) ring core (RC) and contour method (CM). Three specimens, canister XK010 and plates X251 and X252, were subjected to a thorough study aiming at quantitative determination of the residual stress state in and around the EB-welds using XRD for surface and HD and RC for spatial stress analysis. The CM maps one stress component over a whole cross section. The surface residual stresses measured by XRD represent the machined condition of the copper material. The XRD study showed that the stress changes towards compression close to the weld in the hollow cylinder, which indicates shrinkage in the hoop direction. According to the same analogy, the shrinkage in the axial direction is much smaller. The HD measurements showed that the stress state in the base material is bi-axial and, in terms of von Mises stress, 50 MPa for the plates and 20 MPa for the cylinder part of the canister. The stress state in the EB-welds of all specimens differs clearly from the stress state in the base material being more tensile, with higher magnitudes of von Mises stress in the plate than in the canister welds. The HD and RC results were obtained using linear elastic theory. The RC measurements showed that the maximum principal stress in the BM is close to zero near the surface and it becomes slightly tensile, 10 MPa, deeper under the surface. Welding pushed the general stress state towards tension with the maximum principal stress reaching 50 MPa, deeper than 5 mm below the surface in the weld. The
International Nuclear Information System (INIS)
Oh, Chang-Young; Kim, Yun-Jae; Oh, Young-Jin; Kim, Jong-Sung; Song, Tae-Kwang; Kim, Yong-Beum
2013-01-01
To investigate the applicability of existing methods to estimate stress intensity factors due to welding residual stresses, comparisons with finite element (FE) solutions are made for two types of generic welding residual stress profiles, generated by simulating repair welds. It is found that fitting residual stresses over the crack depth using third-order polynomials gives good estimates of stress intensity factors but fitting over the entire thickness can result in inaccurate estimates even with fourth-order polynomials. Noting that welding residual stresses are often determined from FE analyses, linearization of residual stresses to estimate stress intensity factors is proposed. Comparison with FE solutions shows good agreements. -- Highlights: ► Applicability of K estimation methods is investigated for welding residual stresses. ► Two types of generic residual stress profiles with repair welds are considered. ► Fitting residual stresses over the crack depth gives good estimates of K. ► A method to estimate K by linearising residual stress profiles is proposed
Measuring depth profiles of residual stress with Raman spectroscopy
Energy Technology Data Exchange (ETDEWEB)
Enloe, W.S.; Sparks, R.G.; Paesler, M.A.
1988-12-01
Knowledge of the variation of residual stress is a very important factor in understanding the properties of machined surfaces. The nature of the residual stress can determine a part`s susceptibility to wear deformation, and cracking. Raman spectroscopy is known to be a very useful technique for measuring residual stress in many materials. These measurements are routinely made with a lateral resolution of 1{mu}m and an accuracy of 0.1 kbar. The variation of stress with depth; however, has not received much attention in the past. A novel technique has been developed that allows quantitative measurement of the variation of the residual stress with depth with an accuracy of 10nm in the z direction. Qualitative techniques for determining whether the stress is varying with depth are presented. It is also demonstrated that when the stress is changing over the volume sampled, errors can be introduced if the variation of the stress with depth is ignored. Computer aided data analysis is used to determine the depth dependence of the residual stress.
Residual-stress distributions near stainless steel butt weldments
International Nuclear Information System (INIS)
Elligson, W.A.; Shack, W.J.
1978-01-01
Concern for the integrity of stainless steel butt-weldments in boiling-water-reactor (BWR) piping systems has stimulated study of the conditions that cause stress corrosion cracking (SCC) in the heat-affected zones (HAZ) of the weldments. It is generally agreed that a high stress exceeding the initial yield strength is one of the essential elements for crack initiation. Since design procedures usually ensure that load stresses are below initial yield, the source of the high stresses necessary to produce SCC is thought to be the residual stresses due to welding. To examine the level of residual stresses in the weldments of interest, bulk residual stresses were measured on 100 mm (4-in.) and 254 mm (10-in.) diameter Schedule 80 piping weldments using strain relief techniques. Both laboratory welded specimens and field welded specimens from reactors in service were studied. Axial bulk residual stress distributions were obtained at 45 0 intervals around the circumference. At each azimuthal position, the residual stresses were measured at seven axial positions: on the weld centerline and 13, 20, and 25 mm on either side of the weld centerline on both the inside and outside surfaces
Residual stress measurements by X-ray and neutron diffractions in heat-treated SiCw/A2014 composites
International Nuclear Information System (INIS)
Ohnuki, Takahisa; Fujita, Motoo; Tomota, Yo; Ono, Masayoshi
1998-01-01
Residual stresses due to various heat treatments in a 22 volume percent SiC whisker/A2014 metal matrix composite (MMC) were measured by using X-ray and neutron diffractions. Micro residual stresses generated from the differences in thermal expansion coefficients of the constituents and macro residual stresses associated with different cooling rates in the outer and inner regions of an MMC specimen must be distinguished in X-ray stress measurements. The conventional sin 2 ψ method under an assumption of plane stress condition has been found not to be applicable to the present MMC, because interactions among whiskers in the X-ray penetrating area yields σ 33 where the x 3 -axis is normal with respect to specimen's surface. An average value of σ 33 can be measured by X-ray diffraction technique, but does not seem enough to evaluate micro residual stresses. It is found that neutron diffraction is the most powerful method to measure micro residual stresses in the constituents. Elastic residual strains obtained by neutron diffraction in solution treated or T6 heat treated samples show good agreements with predictions calculated by using Eshelby inclusion theory coupled with the Mori-Tanaka mean field concept, indicating that the influence of stress relaxation is negligible. In addition, internal stresses relaxations during holding at room temperature, slow cooling from solution treatment temperature, or subzero cooling are discussed. (author)
Y Ju, D.; Han, B.
2015-04-01
In this paper, in order to approach this problem, specimens of pure titanium were treated with WCP, and the subsequent changes in microstructure, residual stress, and surface morphologies were investigated as a function of WCP duration. The influence of water cavitation peening (WCP) treatment on the microstructure of pure titanium was investigated. A novel combined finite element and dislocation density method (FEM/DDM), proposed for predicting macro and micro residual stresses induced on the material subsurface treated with water cavitation peening, is also presented. A bilinear elastic-plastic finite element method was conducted to predict macro-residual stresses and a dislocation density method was conducted to predict micro-residual stresses. These approaches made possible the prediction of the magnitude and depth of residual stress fields in pure titanium. The effect of applied impact pressures on the residual stresses was also presented. The results of the FEM/DDM modeling were in good agreement with those of the experimental measurements.
Residual stress measurement of welding area by neutron diffraction method
International Nuclear Information System (INIS)
Suzuki, Tamaki; Sugiyama, Masaaki; Oikawa, Hatsuhiko; Nose, Tetsuro; Imafuku, Muneyuki; Tomota, Yo; Suzuki, Hiroshi; Moriai, Atsushi
2010-01-01
Resistance spot welding technique is extensively applied to join the body steel sheets in the manufacturing process for the automobile industry. It is known that the fatigue crack initiates occasionally inside of the spot-welded zone in this material, which is a serious issue of the fatigue life. Although this phenomenon is supposed to be related to internal residual stress, the actual residual stress distribution inside of the spot-welded zone is not clear up to now. In this study, a neutron diffraction residual stress measurement technique with well-defined sub-mm 3 square gauge volume is applied in order to clarify the internal three dimensional residual stress distribution just below the spot-welded part of the steel sheets. (author)
Development of residual stress prediction model in pipe weldment
Energy Technology Data Exchange (ETDEWEB)
Eom, Yun Yong; Lim, Se Young; Choi, Kang Hyeuk; Cho, Young Sam; Lim, Jae Hyuk [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)
2002-03-15
When Leak Before Break(LBB) concepts is applied to high energy piping of nuclear power plants, residual weld stresses is a important variable. The main purpose of his research is to develop the numerical model which can predict residual weld stresses. Firstly, basic theories were described which need to numerical analysis of welding parts. Before the analysis of pipe, welding of a flat plate was analyzed and compared. Appling the data of used pipes, thermal/mechanical analysis were accomplished and computed temperature gradient and residual stress distribution. For thermal analysis, proper heat flux was regarded as the heat source and convection/radiation heat transfer were considered at surfaces. The residual stresses were counted from the computed temperature gradient and they were compared and verified with a result of another research.
Neutron diffraction measurement of residual stress in NPP construction materials
International Nuclear Information System (INIS)
Hinca, R.; Bokuchava, G.
2000-01-01
The aim of the investigation is to study the level of residual stresses induced by the surfacing in the weld deposit zone and in the base metal, where considerable thermal gradients are present. Surfacing high-nickel filler on an austenitic base metal is one of techniques in repair of primary collector the primary circuit of nuclear power plant type VVER. The repair technology was developed at Welding Research Institute Bratislava. Measurements of residual stresses in the weld overlay and the base metal are necessary for approving the mechanical analysis and verifying of residual stresses determination on welded material by numerical weld g computer simulation. Investigations of residual stresses are important for developing optimal welding techniques. (authors)
Neutron diffraction studies of laser welding residual stresses
Petrov, Peter I.; Bokuchava, Gizo D.; Papushkin, Igor V.; Genchev, Gancho; Doynov, Nikolay; Michailov, Vesselin G.; Ormanova, Maria A.
2016-01-01
The residual stress and microstrain distribution induced by laser beam welding of the low-alloyed C45 steel plate was investigated using high-resolution time-of-flight (TOF) neutron diffraction. The neutron diffraction experiments were performed on FSD diffractometer at the IBR-2 pulsed reactor in FLNP JINR (Dubna, Russia). The experiments have shown that the residual stress distribution across weld seam exhibit typical alternating sign character as it was observed in our previous studies. The residual stress level is varying in the range from -60 MPa to 450 MPa. At the same time, the microstrain level exhibits sharp maxima at weld seam position with maximal level of 4.8·10-3. The obtained experimental results are in good agreement with FEM calculations according to the STAAZ model. The provided numerical model validated with measured data enables to study the influence of different conditions and process parameters on the development of residual welding stresses.
Analysis of residual stresses in a long hollow cylinder
International Nuclear Information System (INIS)
Tokovyy, Yuriy V.; Ma, Chien-Ching
2011-01-01
This paper presents an analytical method for solving the axisymmetric stress problem for a long hollow cylinder subjected to locally-distributed residual (incompatible) strains. This method is based on direct integration of the equilibrium and compatibility equations, which thereby have been reduced to the set of two governing equations for two key functions with corresponding boundary and integral conditions. The governing equations were solved by making use of the Fourier integral transformation. Application of the method is illustrated with an analysis of the welding residual stresses in a butt-welded thick-walled pipe. - Highlights: → A solution to the axisymmetric stress problem for a hollow cylinder is constructed. → The cylinder is subjected to a field of locally-distributed residual strains. → The method is based on direct integration of the equilibrium equations. → An application of our solution to analysis of welding residual stresses is considered.
The nev diffractometer ARES for the analysis of residual stresses
Czech Academy of Sciences Publication Activity Database
Staron, P.; Ruhnau, H. U.; Marmotti, M.; Mikula, Pavol; Kampmann, R.
276/278, - (2000), s. 158-159 ISSN 0921-4526 Institutional research plan: CEZ:AV0Z1048901 Keywords : neutron instruments * residual stress Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.893, year: 2000
Neutron diffractometer RSND for residual stress analysis at CAEP
Li, Jian; Wang, Hong; Sun, Guangai; Chen, Bo; Chen, Yanzhou; Pang, Beibei; Zhang, Ying; Wang, Yun; Zhang, Changsheng; Gong, Jian; Liu, Yaoguang
2015-05-01
Residual Stress Neutron Diffractometer (RSND) has been built at China Academy of Engineering Physics (CAEP) in Mianyang. Due to its excellent flexibility, the residual stress measurement on different samples, as well as in-situ study for materials science, can be carried out through RSND. The basic tests on its intensity and resolution and some preliminary experimental results under mechanical load, demonstrate the high quality of RSND.
Reduction of Residual Stresses and Distortion in Girth Welded Pipes.
1987-06-01
2.10).,1. R*4 $DATA 000402 027340 ( 6000) (3000) VAL L* Vec $iATA 000116 000132 ( 45.) (9.10) Sib routies, Furc’t :ors, atemerit ... Processo r- De ...Science in Mechanical Engineering. ABSTRACT Conventionally, welding control has been used to assure that the quality of the weld itself is maintained...to control and reduce these tensile residual stresses. [4] 8 Determination of residual stresses is complex. it requires an understanding in
Modeling of residual stress mitigation in austenitic stainless steel pipe girth weldment
International Nuclear Information System (INIS)
Li, M.; Atteridge, D.G.; Anderson, W.E.; West, S.L.
1994-01-01
This study provides numerical procedures to model 40-cm-diameter, schedule 40, Type 304L stainless steel pipe girth welding and a newly proposed post-weld treatment. The treatment can be used to accomplish the goal of imparting compressive residual stresses at the inner surface of a pipe girth weldment to prevent/retard the intergranular stress corrosion cracking (IGSCC) of the piping system in nuclear reactors. This new post-weld treatment for mitigating residual stresses is cooling stress improvement (CSI). The concept of CSI is to establish and maintain a certain temperature gradient across the pipe wall thickness to change the final stress state. Thus, this process involves sub-zero low temperature cooling of the inner pipe surface of a completed girth weldment, while simultaneously keeping the outer pipe surface at a slightly elevated temperature with the help of a certain heating method. Analyses to obtain quantitative results on pipe girth welding and CSI by using a thermo-elastic-plastic finite element model are described in this paper. Results demonstrate the potential effectiveness of CSI for introducing compressive residual stresses to prevent/retard IGSCC. Because of the symmetric nature of CSI, it shows great potential for industrial application
Application of the contour method to validate residual stress predictions
International Nuclear Information System (INIS)
Welding is the most widespread method employed to join metallic components in nuclear power plants. This is an aggressive process that introduces complex three-dimensional residual stresses of substantial magnitude into engineering components. For safety-critical applications it can be of crucial importance to have an accurate characterisation of the residual stress field present in order to assess plant lifetime and risk of failure. Finite element modelling approaches are being increasingly employed by engineers to predict welding residual stresses. However, such predictions are challenging owing to the innate complexity of the welding process and can give highly variable results. Therefore, it is always desirable to validate residual stress predictions by experimental data. This paper illustrates how the contour method of measuring residual stress can be applied to various weldments in order to provide high quality experimental data. The contour method results are compared with data obtained by other well-established residual stress measurement techniques such as neutron diffraction and slitting methods and show a very satisfactory correlation. (author)
Significance of residual stress on fatigue properties of welded pipes
International Nuclear Information System (INIS)
Ohta, A.; Maeda, Y.; Kanao, M.
1984-01-01
The mean stress effect on the fatigue properties of two kinds of welded pipes was investigated in cantilever bending. The fatigue strength changed with the mean stress on fillet welded pipes, but did not change on butt welded pipes. The fatigue crack initiated from the toe of weld on the outer surface of fillet welded pipes and from the undercut on the inner surface of butt welded pipes. The measurement of the fatigue crack propagation rate and the residual stress distribution through the thickness of pipe revealed that the difference in the fatigue properties between fillet and butt welded pipes arose from the weld-induced residual stress, tension on the inner surface and compression on the outer surface. It is suggested that the production of compressive residual stress along the inner surface would be an effective means for improving the fatigue strength of butt welded pipes. (author)
Residual stress relief in MAG welded joints of dissimilar steels
International Nuclear Information System (INIS)
Seodek, P.; Brozda, J.; Wang, L.; Withers, P.J.
2003-01-01
This paper addresses the relief of residual stress in welded joints between austenitic and non-alloyed ferritic-pearlitic steels. A series of similar and dissimilar steel joints based on the 18G2A (ferritic-pearlitic) and 1H18N10T (austenitic) steels were produced, some of which were stress relieved by annealing and some by mechanical prestressing. For the as-welded and stress relieved test joints the residual stresses were measured by trepanning. To aid the interpretation of these results, 2D plane stress finite element analysis has been performed to simulate the residual stress relieving methods. Analysis of the results has shown that thermal stress relieving of welded joints between dissimilar steels is not effective and may even increase residual stresses, due to the considerable difference in thermal expansion of the joined steels. It was found that, for the loads imposed, the effectiveness of the mechanical stress relieving of dissimilar steel welded joints was much lower than that of similar steel joints
Reconstruction of the residual stresses in a hyperelastic body using ultrasound techniques
Joshi, Sunnie
2013-09-01
This paper focuses on a novel approach for characterizing the residual stress field in soft tissue using ultrasound interrogation. A nonlinear inverse spectral technique is developed that makes fundamental use of the finite strain nonlinear response of the material to a quasi-static loading. The soft tissue is modeled as a nonlinear, prestressed and residually stressed, isotropic, slightly compressible elastic body with a rectangular geometry. A boundary value problem is formulated for the residually stressed and prestressed soft tissue, the boundary of which is subjected to a quasi-static pressure, and then an idealized model for the ultrasound interrogation is constructed by superimposing small amplitude time harmonic infinitesimal vibrations on static finite deformation via an asymptotic construction. The model is studied, through a semi-inverse approach, for a specific class of deformations that leads to a system of second order differential equations with homogeneous boundary conditions of Sturm-Liouville type. By making use of the classical theory of inverse Sturm-Liouville problems, and root finding and optimization techniques, several inverse spectral algorithms are developed to approximate the residual stress distribution in the body, given the first few eigenfrequencies of several induced static pressures. © 2013 Elsevier Ltd. All rights reserved.
Possible standard specimens for neutron diffraction residual stress measurements
International Nuclear Information System (INIS)
Brand, P.C.; Prask, H.J.; Fields, R.J.; Blackburn, J.; Proctor, T.M.
1995-01-01
Increasingly, sub-surface residual stress measurements by means of neutron diffraction are being conducted at various laboratories around the world. Unlike X-ray diffraction residual stress measurement setups, neutron instruments in use worldwide vary widely in design, neutron flux, and level of dedication towards residual stress measurements. Although confidence in the neutron technique has increased within the materials science and engineering communities, no demonstration of standardization or consistency between laboratories has been made. One of the steps in the direction of such standardization is the development of standard specimens, that have well characterized residual stress states and which could be examined worldwide. In this paper the authors will examine two options for a neutron stress standard specimen: (1) a steel ring-plug specimen with very well defined diametrical interference; (2) a spot weld in a High Strength Low Alloy steel disk. The results of neutron residual stress measurements on these specimens will be discussed and conclusions as to their usefulness as neutron stress standards will be presented
On elastic waves in an thinly-layered laminated medium with stress couples under initial stress
Directory of Open Access Journals (Sweden)
P. Pal Roy
1988-01-01
Full Text Available The present work is concerned with a simple transformation rule in finding out the composite elastic coefficients of a thinly layered laminated medium whose bulk properties are strongly anisotropic with a microelastic bending rigidity. These elastic coefficients which were not known completely for a layered laminated structure, are obtained suitably in terms of initial stress components and Lame's constants λi, μi of initially isotropic solids. The explicit solutions of the dynamical equations for a prestressed thinly layered laminated medium under horizontal compression in a gravity field are derived. The results are discussed specifying the effects of hydrostatic, deviatoric and couple stresses upon the characteristic propagation velocities of shear and compression wave modes.
Residual stresses in a cast iron automotive brake disc rotor
Ripley, Maurice I.; Kirstein, Oliver
2006-11-01
Runout, and consequent juddering and pulsation through the brake pedal, is a multi-million dollar per year warranty problem for car manufacturers. There is some suspicion that the runout can be caused by relaxation of residual casting stresses when the disc is overheated during severe-braking episodes. We report here neutron-diffraction measurements of the levels and distribution of residual strains in a used cast iron brake disc rotor. The difficulties of measuring stresses in grey cast iron are outlined and three-dimensional residual-strain distributions are presented and their possible effects discussed.
Residual stresses in a cast iron automotive brake disc rotor
International Nuclear Information System (INIS)
Ripley, Maurice I.; Kirstein, Oliver
2006-01-01
Runout, and consequent juddering and pulsation through the brake pedal, is a multi-million dollar per year warranty problem for car manufacturers. There is some suspicion that the runout can be caused by relaxation of residual casting stresses when the disc is overheated during severe-braking episodes. We report here neutron-diffraction measurements of the levels and distribution of residual strains in a used cast iron brake disc rotor. The difficulties of measuring stresses in grey cast iron are outlined and three-dimensional residual-strain distributions are presented and their possible effects discussed
Determination and modeling of residual stress in functionally graded WC-Co
Tahvilian, Leila
Gradual variations in composition and/or structure through the volume of functionally graded materials (FGMs) generally result in corresponding continuous spatial variations in mechanical/physical properties, and often in significant residual stresses that develop during processing. Due to inhomogeneous properties in these materials, residual stress measurement in FGMs can be a very challenging problem. In this study, residual stresses in functionally graded cemented tungsten carbide (FG-WC-Co) were investigated by numerical, analytical and experimental approaches by means of a layer removal technique. The numerical method consisted of finite element analysis (FEA) modeling for the FGM plate, in order to calculate residual stress distribution over the volume and to develop a method for predicting residual stress levels in closely related materials. The analytical procedure embodied a mathematical approach to determine residual stress distributions, and analytically determined values are compared with those obtained from FEA modeling and experimental results. The experimental approach consisted of fabricating and heat treating FG-WC-Co flat samples, then measuring strain changes by strain gauge after each sequential layer removal from the opposite side of the specimen from the graded region. Good agreement was found between analytical, numerical and experimental results. Furthermore, thermal residual stress distribution in FG-WC-Co hollow cylinder was examined with an emphasis on the effects of key variables, the gradient profile and the gradient thickness, on the magnitude and distribution of the stress field. An analytical direct solution based on solving the governing equations of a cylinder composed of a uniform inner core and a functionally graded outer shell was developed. The cylindrical compound was considered as two separate elements: homogeneous cylinder and functionally graded shell. Material properties, such as the elastic modulus and the coefficient of
Application of the bead flush method to welded pipes to evaluate residual stresses nondestructively
International Nuclear Information System (INIS)
Nakamura, H.; Yamamoto, M.
2002-01-01
To assess the structural integrity of welded structures during the design and in-service inspection, it is important to evaluate welding residual stresses. Recently, the design process of structures has shifted from 'the design by rule' to 'the design by analysis' using the FEM (finite element method) codes. As the design process advances, analytical processes have formed a link in the chain of manufacturing and in-service inspection procedures. Under this circumstance, authors have proposed a new method called 'the Bead Flush Method', to evaluate the welding residual stresses by utilizing the FEM data constructed during the structural design. In this method, eigenstrains as sources of residual stresses are calculated from released elastic strains after removal of reinforcement of the weld by applying the inverse analysis. Then, residual stresses as well as displacements at any location concerned are evaluated by imposing eigenstrains as initial strains in the FEM analysis. Mechanical properties required through this analysis are the elastic constants at room temperature. No further properties, such as temperature dependencies of the yield strength and the thermal coefficient, are needed. By now, we have confirmed its utility for welded plates by computer simulations and experiments. In this study, further development of this method for application to welded pipes was attempted. Despite its relatively simple shape of pipes (axe symmetrical) compared with welded plates (3-dimentional), welded pipe problems are more complicated than those of welded plates from a view point of the inverse analysis. As a first step, a basic formulization was attempted to overcome this difficulty and future problems to be solved were made clear. Then computer simulations of the bead flush method conducted for a thin walled welded pipe confirmed its utility. Refs. 2 (author)
Residual stress analysis of drive shafts after induction hardening
Energy Technology Data Exchange (ETDEWEB)
Lemos, Guilherme Vieira Braga; Rocha, Alexandre da Silva; Nunes, Rafael Menezes, E-mail: lemos_gl@yahoo.com.br [Universidade Federal do Rio Grande do Sul (UFRS), Porto Algre, RS (Brazil); Hirsch, Thomas Karl [Stiftung Institut für Werkstofftechnik (IWT), Bremen (Germany)
2014-08-15
Typically, for automotive shafts, shape distortion manifests itself in most cases after the induction hardening by an effect known as bending. The distortion results in a boost of costs, especially due to machining parts in the hardened state to fabricate its final tolerances. In the present study, residual stress measurements were carried out on automotive drive shafts made of DIN 38B3 steel. The samples were selected in consequence of their different distortion properties by an industrial manufacturing line. One tested shaft was straightened, because of the considerable dimensional variation and the other one not. Firstly, the residual stress measurements were carried out by using a portable diffractometer, in order to avoid cutting the shafts and evaluate the original state of the stresses, and afterwards a more detailed analysis was realized by a conventional stationary diffractometer. The obtained results presented an overview of the surface residual stress profiles after induction hardening and displayed the influence of the straightening process on the redistribution of residual stresses. They also indicated that the effects of the straightening in the residual stresses cannot be neglected. (author)
International Nuclear Information System (INIS)
Zhang, Y. B.; Andriollo, T.; Faester, S.; Liu, W.; Hattel, J.; Barabash, R. I.
2016-01-01
A synchrotron technique, differential aperture X-ray microscopy (DAXM), has been applied to characterize the microstructure and analyze the local mesoscale residual elastic strain fields around graphite nodules embedded in ferrite matrix grains in ductile cast iron. Compressive residual elastic strains are measured with a maximum strain of ~6.5–8 × 10 –4 near the graphite nodules extending into the matrix about 20 μm, where the elastic strain is near zero. The experimental data are compared with a strain gradient calculated by a finite element model, and good accord has been found but with a significant overprediction of the maximum strain. This is discussed in terms of stress relaxation during cooling or during storage by plastic deformation of the nodule, the matrix or both. Furthermore, relaxation by plastic deformation of the ferrite is demonstrated by the formation of low energy dislocation cell structure also quantified by the DAXM technique.
On machine surface to the unit event causing residual stress
International Nuclear Information System (INIS)
Arunachalama, R.M.; Mannanb, M.A.; Spowageca, A.
2005-01-01
Integrity and reduce overall costs. Within the framework of surface integrity investigations, special emphasis is given to the measurement of residual stresses because they contribute directly to premature failure of components. Since the highest residual stresses are to be found in surface layers, these deserve special attention when dealing with dynamically, heavily loaded machine parts such as gas turbine components used in aero engines. Of the many techniques available for the measurement of residual stresses, the most highly developed and widely used non-destructive method is based on X-ray diffraction (XRD). However, it is not possible to use this technique for inspection of all the components, since it is time consuming, complicated as well as expensive. In this paper, a method is being proposed that augments the XRD method but at the same time capable of inspecting all the components. A non-destructive, visual inspection technique has been developed that can correlate the characteristic features on the surface to the unit event causing the residual stress and the type of residual stress generated on the machined surface. Pictures of the machined surfaces have been taken using a digital video microscope at a magnification of 500 and the surface feature correlated to the unit event causing the residual stress. Sharp and well defined long grooves indicate that the plastic deformation is dominated by a mechanical unit event while appearance of streaks and small areas of smeared material indicate that the plastic deformation is dominated by a thermal unit event. These trends have been confirmed by measuring the residual stresses using XRD. The proposed technique is an attempt at establishing a simple methodology that would be useful to industries manufacturing aerospace and other components that require good surface integrity. (Author)
[Mediating effect of mental elasticity on occupational stress and depression in female nurses].
Wang, Y W; Liu, G Z; Zhou, X T; Sheng, P J; Cui, F F; Shi, T
2017-06-20
Objective: To investigate the interaction between mental elasticityand occupational stress and depressionin female nurses and the mediating effect of mental elasticity, as well as the functioning way of mental elasticity in occupational stress-depression. Methods: From August to October, 2015, cluster sampling was used to select 122 female nurses in a county-level medical institution as study subjects. The Connor-Davidson Resilience Scale (CD-RISC) , Occupational Stress Inventory-Revised Edition (OSI-R) , and Self-Rating Depression Scale (SDS) were used to collect the data on mental elasticity, occupational stress, and depression and analyze their correlation and mediating effect. Results: The 122 female nurses had a mean mental elasticity score of 62.4±15.1, which was significantly lower than the Chinese norm (65.4±13.9) ( P effect on depression ( β =0.744, P effect on depression ( β =-0.221, P effect showed a significant direct effect of occupational stress on depression and a significant mediating effect of mental elasticity ( a =-0.527, b =-0.227, c =0.744, c '=0.627; all P effect of mental elasticity accounted for 16.08% of the total effect. Conclusion: As a partial mediating variable, mental elasticity has an indirect effect on the relationship between occupational stress and depression and can alleviate the adverse effect of occupational stress and reduce the development of depression.
Ultrasonic measurements on residual stress in autofrettged thick walled petroleum pipes
International Nuclear Information System (INIS)
Woias, G.; Mizera, J.
2008-01-01
The residual stresses in a component or structure are caused by incompatible permanent deformation and related gradient of plastic/elastic strains. They may be generated or modified at every stage in the components life cycle, from original material production to final disposal. Residual stresses can be measured by non-destructive techniques, including X-ray and neutron diffraction, magnetic and ultrasonic methods. The selection of the optimum measurement technique should take account volumetric resolution, material, geometry and access to the component. For large metallic components neutron diffraction is of prime importance as it provides quantitative information on stresses in relatively large volume of methods disregarding its shape complexity. Residual stresses can play a significant role in explaining or preventing failure of components of industrial installations. One example of residual stresses preventing failure are the ones generated by shot peening, inducing surface compressive stresses that improve the fatigue life. Petroleum refinery piping is generally characterized by large-diameters, operated at elevated temperature and under high pressure. Pipelines of a polyethylene plant working in one of the Polish refineries are subjected to pressures exceeding 300 MPa at temperatures above 200 o C. The pipes considered here were pressurized with pressure of 600 MPa. The wall thickness of the pipes is 27 mm and pipe dimensions are 46 x 100 mm. The material is steel with Re=580 MPa. Due to pressurizing, the components retain compressive stresses at the internal surface. These stresses increase resistance to cracking of the pipes. Over the period of exploitation these stresses diminish due to temperature activated relaxation or creep. The purpose of the project is to verify kinetics of such a relaxation process and calibrate alternative methods of their measurements. To avoid stress relaxation, numerical analysis from Finite Element Modelling (FEM)gave an
Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings
Energy Technology Data Exchange (ETDEWEB)
Beckermann, Christoph; Carlson, Kent
2011-07-22
of the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125°C. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.
Numerical analysis of residual stresses reconstruction for axisymmetric glass components
Tao, Bo; Xu, Shuang; Yao, Honghui
2018-01-01
A non-destructive measurement method for 3D stress state in a glass cylinder using photoelasticity has been analyzed by simulation in this research. Based on simulated stresses in a glass cylinder, intensity of the cylinder in a circular polariscope can be calculated by Jones calculus. Therefore, the isoclinic angle and optical retardation can be obtained by six steps phase shifting technique. Through the isoclinic angle and optical retardation, the magnitude and distribution of residual stresses inside the glass cylinder in cylindrical coordinate system can be reconstructed. Comparing the reconstructed stresses with numerical simulated stresses, the results verify this non-destructive method can be used to reconstruct the 3D stresses. However, there are some mismatches in axial stress, radial stress and circumferential stress.
Residual stresses estimation in tubes after rapid heating of surface
International Nuclear Information System (INIS)
Serikov, S.V.
1992-01-01
Results are presented on estimation of residual stresses in tubes of steel types ShKh15, EhP836 and 12KIMF after heating by burning pyrotechnic substance inside tubes. External tube surface was heated up to 400-450 deg C under such treatment. Axial stresses distribution over tube wall thickness was determined for initial state, after routine heat treatment and after heating with the use of fireworks. Inner surface heating was shown to essentially decrease axial stresses in tubes
Residual Stress Measurement of Titanium Casting Alloy by Neutron Diffraction
Nishida, M.; Jing, T.; Muslih, M. R.; Hanabusa, T.
2008-03-01
Neutron stress measurement can detect strain and stress information in deep region because of large penetration ability of neutron beams. The present paper describes procedure and results in the residual stress measurement of titanium casting alloy by neutron diffraction. In this study, the three axial method using Hooke's equation was employed for neutron stress measurement. This method was applied to the cylindrical shape sample of titanium casting alloy (Ti-6Al-4V). Form the results of this study, this sample has large crystal grain in the inside whole position, it is assumed this large grain was grown up during casting manufacture process. Furthermore, the peak profile used to the stress measurement appears in very weak because of the HCP crystal system of titanium character and effect of large crystal grain. These conditions usually make difficult to measure the accuracy values of residual stresses. Therefore, it had to spend a long time to measure the satisfied data from titanium sample. Regarding to the results of stress measurement, the stress values in the cylindrical sample of three directions is almost same tendency, and residual stresses change from the compressive state in the outer part to the tensile state in the inner part gradually.
Stress energy of elastic globe in curved space and a slip-out force
International Nuclear Information System (INIS)
Sokolov, S.N.
1990-01-01
The energy of stresses in an elastic globe in the flat space and in curved space is expressed through scalar invariants of the curved space. This energy creates an additional force acting on elastic bodies in a gravitational field. 4 refs
Measurement of residual stresses in welded sample of dissimilar materials
International Nuclear Information System (INIS)
Mansur, Tanius Rodrigues; Gomes, Paulo de Tarso Vida; Scaldaferri, Denis Henrique Bianchi; Martins, Geraldo Antonio Scoralick; Atanazio Filho, Nelson do Nascimento
2008-01-01
The welding of dissimilar metals has several applications in the industry. Especially in the nuclear industry, this joint type, common between carbon steel and stainless steel, it is always reason of analysis and special cares tends in view the need to maintain the integrity of the equipment. Residual stresses are introduced in the material as a result of processes as welding, machining, sanding and polishing that can to produce deformation in the proximities of the surface of the material. Residual compressive stresses can be introduced in the material through the jetting process (bombardment of the surface for small glass spheres, dry sand or steel). That procedure allows a fine subsurface layer to suffer yielding, compressing the superficial layer and reducing the formation of areas of concentration of traction stresses, increasing the resistance of the material to the fatigue. The welding process introduces residual stresses due to the geometry resulting from the fusion of the material welded and of the heterogeneous cooling. Besides the microstructural alteration and chemical composition of the material in the affected area for the heat, introduced by the welding, it is also had the effect of the discontinuity of the passes and the formation of bubbles and emptiness that can contribute to the cracks nucleation, reducing the resistance to the fatigue. In the great majority of the times residual stresses are harmful and there are many documented cases which US these stresses went predominant factors for the failure for fatigue. A particularly dangerous aspect of the residual stresses is that their presence is not usually observed, what usually happens with an applied load to the structure. The knowledge of the surface residual stresses is important to predict the emergence of failure when the component or structure is requested. In nuclear power plants it is common to welding of piping of stainless steels with mouthpieces of carbon steel of pressure vases of
Measurements of residual stresses and textures by neutron diffraction
International Nuclear Information System (INIS)
Hayashi, Makoto
2008-01-01
Many measurement methods of residual stress are compared and characteristic properties of neutron diffraction method are described. The penetration depth of neutron, photon radiation and Cu-Kα ray to metals are compared and the values of neutron are larger than others. Two kinds of measurement methods of residual stress by neutron diffraction, the angular scattering and the time of flight method, are explained. The results of measurement of residual stresses of carbon steel and titanium butt weld joint, Wasploy alloy, aluminum alloy and Incoloy 800 tube in stream generator of nuclear power plant are reported. Neutron diffraction profile of SiCp/Al2024-T6 was measured by TOF method. The textures of Zr-2.5% Nb and SUS316 steel were observed. (S.Y.)
Neutron measurement of residual stresses in a used railway rail
International Nuclear Information System (INIS)
Webster, P.J.; Low, K.S.; Mills, G.; Webster, G.A.
1990-01-01
The high resolution neutron diffraction technique has been applied to determine, non-destructively, the residual stress distribution developed in the head of a railway rail after normal service. Measurements were made, using the neutron strain scanner at the Institute Laue Langevin, Grenoble, on a transverse slice of rail 12mm thick taken from a section of straight track. The rail head was scanned in the three principal orientations in a series of parallel traverses sufficiently close to enable a two-dimensional matrix of data to be accumulated and vertical, transverse and longitudinal residual stress contours to be drawn. The results demonstrate the effectiveness and unique characteristics of the neutron technique to determine nondestructively and continuously the residual stresses inside engineering components
European standardization activities on residual stress analysis by neutron diffraction
Youtsos, A G
2002-01-01
A main objective of a recently completed European research project, RESTAND - residual stress standard using neutron diffraction, was to develop industrial confidence in the application of the neutron-diffraction technique for residual stress measurement and its principal deliverable was a relevant draft code of practice. In fact this draft standard was jointly developed within RESTAND and VAMAS TWA 20 - an international pre-normative research activity. As no such standard is yet available, on the basis of this draft standard document the European Standards Committee on Non-Destructive Testing (CEN TC/138) has established a new ad hoc Work Group (AHG7). The objective of this group is the development of a European pre-standard on a 'test method for measurement of residual stress by neutron diffraction'. The document contains the proposed protocol for making the measurements. It includes the scope of the method, an outline of the technique, the calibration and measurement procedures recommended, and details of ...
Nondestructive determination of residual stresses by neutron diffraction
International Nuclear Information System (INIS)
Tello, H.; Barrera, E.V.
1993-01-01
Nondestructive determination of residual stresses and strains in engineering materials has been limited to analytical models and near-surface measurement techniques such as x-ray diffraction and ultrasonic testing. The use of neutron diffraction for residual stress determination is similar in methodology to x-ray diffraction but provides superior analysis capability because of the lower absorption of neutrons in most materials. Neutron diffraction measurements can be made from sampling depths of several millimeters in most materials as compared to micrometer sampling depth of x-rays. This paper will discuss the principles of neutron diffraction as well as the advantages and limitations of the technique. Specific examples of residual stress measurements using conventional and time-of flight techniques will be provided
DEFF Research Database (Denmark)
Zhang, Yubin; Andriollo, Tito; Fæster, Søren
2016-01-01
A synchrotron technique, differential aperture X-ray microscopy (DAXM), has been applied to characterize the microstructure and analyze the local mesoscale residual elastic strain fields around graphite nodules embedded in ferrite matrix grains in ductile cast iron. Compressive residual elastic...
Effect of residual stress on crack-tip for fatigue crack propagation
International Nuclear Information System (INIS)
Kim, Kyung Mo
1995-02-01
Fatigue tests were performed in cyclic loading at 10Hz and stress ratios, R of 0.1 and 0.2 at room temperature. The type 304 stainless steel specimens are prepared into two different thickness (3mm and 25mm). The fatigue crack growth rate of 25mm thick specimen is faster than that of 3mm thick specimen, and this result is attributed to the difference of plasticity in the crack tip region from the elastic-plastic fracture mechanical analysis. The residual stress fields are induced by the surface hardening treatments by induction heating at temperatures of ∼600 .deg. C, 750 .deg. C and 900 .deg. C, and the induced residual stresses are verified by the X-ray measurements of the induction heating treated specimen at 750 .deg. C. It is observed that the tensile residual stress is formed at heat affected zone and, behind this zone, the compressive residual stress is formed with maximum value of ∼200 MPa. The results of fatigue tests showed the acceleration of the growth rate in tensile region, and the retardation in compressive region. The results of constant stress intensity tests illustrated that the variations of the crack growth rate are related with the change of crack closure level. A simple model for fatigue crack propagation of materials is derived with energy balance approach on the basis of the Dugdale model, and this model is verified through the experiments of two kinds of materials (type 304 stainless steel and Inconel 718). The energy balance model demonstrated that the variations of material's tearing modulus results in the change of fatigue crack propagation
Directory of Open Access Journals (Sweden)
A. V. Livshits
2014-01-01
Full Text Available The article is devoted to non-stationary temperature field blanks from aluminum alloys during heat treatment. It consists of the introduction and two smaller paragraphs. In the introduction the author concerns the influence of residual stresses arising in the manufacturing process of details, on the strength of the whole aircraft construction and, consequently, on their technical and economic parameters, such as weight, reliability, efficiency, and cost. He also notes that the residual stresses appeared during the production of parts change their location, size and direction under the influence of the elastic deformations that occur during the exploitation of aircraft. Redistributed residual stresses may have a chaotic distribution that may cause overlap of these stresses on the stresses caused by the impact of workload of constructions and destruction or damage of aircraft components.The first paragraph is devoted to the existing methods and techniques for determining the residual stresses. The presented methods and techniques are analyzed to show the advantages and disadvantages of each of them. The conclusion is drawn that the method to determine the residual stresses is necessary, its cost is less than those of existing ones, and an error does not exceed 10%.In the second section, the author divides the problem of determining the residual stresses into two parts, and describes the solution methods of the first one. The first problem is to define the temperature field of the work piece. The author uses a Fourier equation with the definition of initial and boundary conditions to describe a mathematical model of the heat cycle of work piece cooling. He draws special attention here to the fact that it is complicated to determine the heat transfer coefficient, which characterizes the process of cooling the work piece during hardening because of its dependence on a number of factors, such as changing temperature-dependent material properties of
Residual stresses associated with welds in austenitic steel
International Nuclear Information System (INIS)
Fidler, R.
1978-01-01
Two exploratory welds have been made with AISI 316 austenitic steel and Armex GT electrodes by the manual metal-arc process, and residual stress measurements made in the as-welded condition and after various periods of stress relief. The results show that substantial stress relief occurs at temperatures of 850 0 and 750 0 C after 1 hr, but is not complete. The stress distributions are compared with those obtained from ferritic welds and the effect of differences in thermal expansion coefficients is examined using finite element analysis. (author)
Residual stresses evaluation in a gas-pipeline crossing
Energy Technology Data Exchange (ETDEWEB)
Fonseca, Maria Cindra [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil); Almeida, Manoel Messias [COMPAGAS, Curitiba, PR (Brazil); Rebello, Joao Marcos Alcoforado [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil); Souza Filho, Byron Goncalves de [PETROBRAS, Rio de Janeiro, RJ (Brazil)
2009-07-01
The X-rays diffraction technique is a well established and effectiveness method in the determination of the residual and applied stresses in fine grained crystalline materials. It allows to characterize and to quantify the magnitude and direction of the existing surface stresses in the studied point of the material. The objective of this work is the evaluation of the surface stresses in a 10 in diameter Natural Gas Distribution Pipeline manufactured from API 5 L Gr B steel of COMPAGAS company, in a crossing with a Natural Gas Transportation Pipeline, in Araucaria-PR. This kind of evaluation is important to establish weather you have to perform a repositioning of one of the pipeline or not. The measurements had been made in two transversal sections of the pipe, the one upstream (170 mm of the external wall of the pipeline) and another one downstream (840 mm of the external wall of the pipeline). Each transversal section measurements where carried out in 3 points: 9 hours, 12 hours and 3 hours. In each measured point of the pipe surface, the longitudinal and transversal stresses had been measured. The magnitude of the surface residual stresses in the pipe varied of +180 MPa at the -210 MPa. The residual stress state on the surface of the points 12 hours region is characterized by tensile stresses and by compressive stresses in the points of 3 and 9 hours region. The surface residual stresses in gas-pipeline have been measured using X-ray diffraction method, by double exposure technique, using a portable apparatus, with Cr-K-alpha radiation. (author)
International Nuclear Information System (INIS)
Han, Seung Ho; Han, Jeong Woo; Shin, Byung Chun; Kim, Jae Hoon
2003-01-01
The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably, the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives
Fatigue life estimation considering welding residual stress and hot-spot stress of welded components
International Nuclear Information System (INIS)
Han, S. H.; Lee, T. K.; Shin, B. C.
2002-01-01
The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably, the effects of welding residual stress and its relaxation have to be considered quantitatively which are equivalent to mean stress by external loads. The hot-spot stress concept should be also adopted which can be reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which are composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is confirmed that this model can be applied to predict reasonably their fatigue lives
Stegemann, Robert; Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas; Wimpory, Robert; Boin, Mirko; Kreutzbruck, Marc
2017-03-01
The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth.
Thermo-Mechanical Anomaly Developed in Metals under Elastic Stress
Czech Academy of Sciences Publication Activity Database
Pekárek, Viktor
2005-01-01
Roč. 50, č. 2 (2005), s. 177-194 ISSN 0001-7043 Institutional research plan: CEZ:AV0Z20570509 Keywords : elastic deformations * temperature changes * thermal dilatations Subject RIV: BM - Solid Matter Physics ; Magnetism
International Nuclear Information System (INIS)
Suzuki, Hiroshi; Katsuyama, Jinya; Tobita, Tohru; Morii, Yukio
2011-01-01
The RESA-1 neutron engineering diffractometer in the JRR-3 (Japan Research Reactor No.3) at the Japan Atomic Energy Agency, which is used for stress measurements, was upgraded to realize residual stress measurements of large scaled mechanical components. A series of residual stress measurements was made to obtain through-thickness residual stress distributions in a Type 304 stainless steel butt-welded pipe of 500A-sch.80 using the upgraded RESA-1 diffractometer. We evaluated effects of crack propagation such as stress corrosion cracking (SCC) and a part-circumference repair weld on the residual stress distributions induced by girth welding. Measured residual stress distributions near original girth weld revealed good agreement with typical results shown in some previous works using finite element method, deep hole drilling as well as neutron diffraction. After introducing a mock crack with 10 mm depth in the heat affected zone on the inside wall of the pipe by electro discharge machining, the axial residual stresses were found to be released in the part of the mock crack. However, changes in the through-wall bending stress component and the self-equilibrated stress component were negligible and hence the axial residual stress distribution in the ligament was remained in the original residual stresses near girth weld without the mock crack. Furthermore, changes in hoop and radial residual stress were also small. The residual stress distributions after a part repair welding on the outer circumference of the girth weld were significantly different from residual stress distributions near the original girth weld. The through-thickness average axial residual stress was increased due to increase of the tensile membrane stress and mitigation of the bending stress after repair welding. Throughout above studies, we evidenced that the neutron diffraction technique is useful and powerful tool for measuring residual stress distributions in large as well as thick mechanical
Effects of shot-peening residual stresses on the fracture and crack-growth properties of D6AC steel
Elber, W.
1974-01-01
The fracture strength and cyclic crack-growth properties of surface-flawed, shot-peened D6AC steel plate were investigated. For short crack lengths (up to 1.5 mm) simple linear elastic fracture mechanics - based only on applied loading - did not predict the fracture strengths. Also, Paris' Law for cyclic crack growth did not correlate the crack-growth behavior. To investigate the effect of shot-peening, additional fracture and crack-growth tests were performed on material which was precompressed to remove the residual stresses left by the shot-peening. Both tests and analysis show that shot-peening residual stresses influence the fracture and crack-growth properties of the material. This report presents the analytical method of compensating for residual stresses and the fracture and cyclic crack-growth test results and predictions.
Elber, W.
1973-01-01
The fracture strength and cyclic crack-growth properties of surface-flawed, shot-peened D6AC steel plate were investigated. For short crack lengths (up to 1.5mm) simple linear elastic fracture mechanics - based only on applied loading - did not predict the fracture strengths. Also, Paris' Law for cyclic crack growth did not correlate the crack-growth behavior. To investigate the effect of shot-peening, additional fracture and crack-growth tests were performed on material which was precompressed to remove the residual stresses left by the shot-peening. Both tests and analysis show that the shot-peening residual stresses influence the fracture and crack-growth properties of the material. The analytical method of compensating for residual stresses and the fracture and cyclic crack-growth test results and predictions are presented.
Stress Distribution in Layered Elastic Creeping Array with a Vertical Cylindrical Shaft
Directory of Open Access Journals (Sweden)
Bobyleva Tatiana
2017-01-01
Full Text Available Construction should be taking into account the influence of time factor on the stability of the structures. In the paper hereditary creep and homogenization theories are used to determine stresses in the layered elastic creeping array with a vertical shaft. Volterra correspondence principle was applied. As a result, the reduction of a time-dependent elastic creeping problem to a corresponding elastic problem became possible. The method proposes a way to determine average (effective elastic creeping properties and homogenized stress field from known properties of the layers’ components. Creep kernels are of a convolution type and are taken in the exponential form. The problem of heterogeneous elastic creeping environment is reduced to a problem of homogeneous transversely isotropic medium. Different boundary conditions on the cylindrical shaft’s surface were considered. An analytical solution was obtained. These explicit expressions can be useful for the necessary calculations in the construction practice.
Residual stress measurements in a thick, dissimilar aluminum alloy friction stir weld
International Nuclear Information System (INIS)
Prime, Michael B.; Gnaeupel-Herold, Thomas; Baumann, John A.; Lederich, Richard J.; Bowden, David M.; Sebring, Robert J.
2006-01-01
Plates (25.4 mm thick) of aluminum alloys 7050-T7451 and 2024-T351 were joined in a butt joint by friction stir welding (FSW). A 54 mm long test specimen was removed from the parent plate, and cross-sectional maps of residual stresses were measured using neutron diffraction and the contour method. The stresses in the test specimen peaked at only about 32 MPa and had the conventional 'M' profile with tensile stress peaks in the heat-affected zone outside the weld. The asymmetric stress distribution is discussed relative to the FSW process and the regions of highest thermal gradients. The general agreement between the two measurement techniques validated the ability of each technique to measure the low-magnitude stresses, less than 0.05% of the elastic modulus. Subtle differences between the two were attributed to spatial variations in the unstressed lattice spacing (d 0 ) and also intergranular strains affecting the neutron results. The FSW stresses prior to relaxation from removal of the test specimen were estimated to have been about 43 MPa, demonstrating the ability of FSW to produce low-stress welds in even fairly thick sections. To avoid the estimated 25% stress relaxation from removing the test specimen, the specimen would have had to be quite long because the St. Venant's characteristic distance in this case was more related to the transverse dimensions of the specimen than to the plate thickness
An investigation on thermal residual stresses in a cylindrical functionally graded WC-Co component
Energy Technology Data Exchange (ETDEWEB)
Tahvilian, L. [Metallurgical Engineering, University of Utah, 135 South 1460 East, Salt Lake City, UT 84112 (United States); Fang, Z. Zak, E-mail: zak.fang@utah.edu [Metallurgical Engineering, University of Utah, 135 South 1460 East, Salt Lake City, UT 84112 (United States)
2012-11-15
The thermal residual stress distribution in a functionally graded cemented tungsten carbide (FG WC-Co) hollow cylinder was examined with an emphasis on the effects of key variables, such as gradient profile and gradient thickness on the magnitude and distribution of the stress field. An analytical direct solution based on solving the governing equations of a cylinder composed of a uniform inner core and a functionally graded outer shell was developed, considering the cylindrical compound as two separate elements: a homogeneous cylinder and a functionally graded shell. Through the graded shell, material properties such as the modulus of elasticity and the coefficient of thermal expansion (CTE), except Poisson's ratio, were considered to vary as a power function of the radius, and proper mechanical boundary conditions were imposed at the interface of the two cylinders. Practical values for the two variables, gradient profile and gradient thickness, were evaluated in the mathematical solution for the FG WC-Co compound, and their effects on the stress distribution were studied. An examination of different gradient profiles showed that with excess Co content in the graded region, compressive radial stresses were created, while with decreasing Co content through the graded region tensile stresses were generated at the interface. The effect of gradient thickness was shown to have a greater effect on radial stress, compared to hoop stress, and increasing the gradient thickness significantly increased the radial stress magnitude.
International Nuclear Information System (INIS)
Mochizuki, Masahito
2007-01-01
The availability of several techniques for residual stress control is discussed in this paper. The effectiveness of these techniques in protecting from fatigue and stress-corrosion cracking is verified by numerical analysis and actual experiment. In-process control during welding for residual stress reduction is easier to apply than using post-weld treatment. As an example, control of the welding pass sequence for multi-pass welding is applied to cruciform joints and butt-joints with an X-shaped groove. However, residual stress improvement is confirmed for post-weld processes. Water jet peening is useful for obtaining a compressive residual stress on the surface, and the tolerance against both fatigue and stress-corrosion cracking is verified. Because cladding with a corrosion-resistant material is also effective for preventing stress-corrosion cracking from a metallurgical perspective, the residual stress at the interface of the base metal is carefully considered. The residual stress of the base metal near the clad edge is confirmed to be within the tolerance of crack generation. Controlling methods both during and after welding processes are found to be effective for ensuring the integrity of welded components
Study of residual stresses, microstructure, and hardness in FeB and Fe2B ultra-hard layers
Czech Academy of Sciences Publication Activity Database
Pala, Zdeněk; Fojtíková, J.; Koubský, T.; Mušálek, Radek; Stráský, J.; Kyncl, J.; Beránek, L.; Kolárik, K.
2015-01-01
Roč. 30, S1 (2015), S83-S89 ISSN 0885-7156 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : iron borides elastic constants * boriding * residual stresses * wear Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 0.763, year: 2015 http://dx.doi.org/10.1017/S0885715615000019
Residual stresses in a weldment of pressure vessel steel
International Nuclear Information System (INIS)
Gott, K.E.
1978-01-01
A study was made of the distribution of residual stresses around a typical weld from a light water reactor pressure vessel by an X-ray double-exposure camera technique. So that the magnitude, sign, and distribution of the residual stresses were as similar as possible to those found in practice, a wide, full-thickness specimen of A533B Cl 1 steel containing a submerged-arc weld was stress-relief annealed. To obtain a three-dimensional distribution of the stresses the specimen was examined at different levels through the thickness. Following the removal of material by milling, the specimen surface was electropolished to free it from cold work. Corrections have been made to take into account specimen relaxation. To completely define the original stress system it is desirable also to measure the change in curvature on removing a layer of material. Unless this is done assumptions must be made which complicate the calculations unnecessarily. This became apparent after the experimental work was completed. In the centre of the plate the methods of correction which can be used are sensitive to errors in the measurements. The corrected results show that the dominant residual stress is perpendicular to the weld. It is positive at the surfaces and negative in the centre of the plate. The maximum value can reach the yield stress. The residual stresses in the weld metal can locally vary considerably: from 100 to 350N/mm 2 over a distance of 5mm. Such large variations have been found to coincide with the heat-affected zones of the individual weld runs. (author)
Brückner, F.; Lepski, D.; Beyer, E.
2007-09-01
In laser cladding thermal contraction of the initially liquid coating during cooling causes residual stresses and possibly cracks. Preweld or postweld heating using inductors can reduce the thermal strain difference between coating and substrate and thus reduce the resulting stress. The aim of this work is to better understand the influence of various thermometallurgical and mechanical phenomena on stress evolution and to optimize the induction-assisted laser cladding process to get crack-free coatings of hard materials at high feed rates. First, an analytical one-dimensional model is used to visualize the most important features of stress evolution for a Stellite coating on a steel substrate. For more accurate studies, laser cladding is simulated including the powder-beam interaction, the powder catchment by the melt pool, and the self-consistent calculation of temperature field and bead shape. A three-dimensional finite element model and the required equivalent heat sources are derived from the results and used for the transient thermomechanical analysis, taking into account phase transformations and the elastic-plastic material behavior with strain hardening. Results are presented for the influence of process parameters such as feed rate, heat input, and inductor size on the residual stresses at a single bead of Stellite coatings on steel.
Directory of Open Access Journals (Sweden)
Ayla TEKİN
2004-03-01
Full Text Available In this study, elasto-plastic stress analysis is carried out in a polymer matrix composite cantilever beam of arbitrary fiber orientation subjected to a single transverse force applied to the free end by using the anisotropic elasticity theory. The residual stress component of ?x and yield points are determined for 0°, 30°, 45°, 60° and 90° fiber orientation angles. The yielding begins for 0° and 90° fiber orientation angles at the upper and lower surfaces of the beam at the same distances from the free end. It is seen that the yielding begins for 30°, 45° and 60° fiber orientation angles at the upper surface of the beam. The intensity of the residual stress component of ?x is maximum at the upper and lower surfaces of the beam. In this study, the residual stress component of ?x obtained for the polymer matrix composite thermoplastic cantilever beam reinforced by reinforced unidirectional fibers is compared with that of the thermoplastic cantilever beam reinforced by woven Cr-Ni steel fibers.
Magneto-thermo-visco-elastic waves in an initially stressed conducting layer
International Nuclear Information System (INIS)
Rakshit, Amit Kumar; Sengupta, P.R.
1998-01-01
The aim of this paper is to investigate magneto-thermo-visco-elastic surface waves in electrically and thermally conducting layers involving time rates of strain and stress of order n, the media being under an initial stress in the nature of hydrostatic tension or compression. The theory of magneto-thermo-visco-elastic surface waves in the conducting medium involving strain rate and stress rate of nth order is derived under initial stress. This theory is then employed to obtain wave velocity equations in specific cases. Results obtained in the above cases reduce to well-known classical results when additional fields are absent. (author)
International Nuclear Information System (INIS)
Tang, Dapei
2015-01-01
A thermal-mechanical coupling model was developed based on thermal-elastic- plastic theory according the special process of plasma spraying Hydroxyapatite (HA) coating upon Ti-6Al-4V substrate. On the one hand, the classical Fourier transient heat conduction equation was modified by introducing the effect item of deformation on temperature, on the other hand, the Johnson-Cook model, suitable for high temperature and high strain rate conditions, was used as constitutive equation after considering temperature softening effect, strain hardening effect and strain rate reinforcement effect. Based on the above coupling model, the residual stress field within the HA coating was simulated by using finite element method (FEM). Meanwhile, the substrate preheating temperature and coating thickness on the influence of residual stress components were calculated, respectively. The failure modes of coating were also preliminary analyzed. In addition, in order to verify the reliability of calculation, the material removal measurement technique was applied to determine the residual stress of HA coating near the interface. Some important conclusions are obtained. (paper)
Modeling of CMUTs with Multiple Anisotropic Layers and Residual Stress
DEFF Research Database (Denmark)
Engholm, Mathias; Thomsen, Erik Vilain
2014-01-01
Usually the analytical approach for modeling CMUTs uses the single layer plate equation to obtain the deflection and does not take anisotropy and residual stress into account. A highly accurate model is developed for analytical characterization of CMUTs taking an arbitrary number of layers...
Song, Chang; Du, Liqun; Zhao, Wenjun; Zhu, Heqing; Zhao, Wen; Wang, Weitai
2018-04-01
Micro electroforming, as a mature micromachining technology, is widely used to fabricate metal microdevices in micro electro mechanical systems (MEMS). However, large residual stress in the local positions of the micro electroforming layer often leads to non-uniform residual stress distributions, dimension accuracy defects and reliability issues during fabrication of the metal microdevice. To solve this problem, a novel design method of presetting stress release geometries in the topological structure of the metal microstructure is proposed in this paper. First, the effect of stress release geometries (circular shape, annular groove shape and rivet shape) on the residual stress in the metal microstructure was investigated by finite element modeling (FEM) analysis. Two evaluation parameters, stress concentration factor K T and stress non-uniformity factor δ were calculated. The simulation results show that presetting stress release geometries can effectively reduce and homogenize the residual stress in the metal microstructures were measured metal microstructure. By combined use with stress release geometries of annular groove shape and rivet shape, the stress concentration factor K T and the stress non-uniformity factor δ both decreased at a maximum of 49% and 53%, respectively. Meanwhile, the average residual stress σ avg decreased at a maximum of 20% from -292.4 MPa to -232.6 MPa. Then, micro electroforming experiments were carried out corresponding to the simulation models. The residual stresses in the metal microstructures were measured by micro Raman spectroscopy (MRS) method. The results of the experiment proved that the stress non-uniformity factor δ and the average residual stress σ avg also decreased at a maximum with the combination use of annular groove shape and rivet shape stress release geometries, which is in agreement with the results of FEM analysis. The stress non-uniformity factor δ has a maximum decrease of 49% and the
Directory of Open Access Journals (Sweden)
Kyeongsuk Kim
2016-02-01
Full Text Available Most manufacturing processes, including welding, create residual stresses. Residual stresses can reduce material strength and cause fractures. For estimating the reliability and aging of a welded structure, residual stresses should be evaluated as precisely as possible. Optical techniques such as holographic interferometry, electronic speckle pattern interferometry (ESPI, Moire interferometry, and shearography are noncontact means of measuring residual stresses. Among optical techniques, ESPI is typically used as a nondestructive measurement technique of in-plane displacement, such as stress and strain, and out-of-plane displacement, such as vibration and bending. In this study, ESPI was used to measure the residual stress on the welded part of butt-welded American Society for Testing and Materials (ASTM A36 specimens with CO2 welding. Four types of specimens, base metal specimen (BSP, tensile specimen including welded part (TSP, compression specimen including welded part (CSP, and annealed tensile specimen including welded part (ATSP, were tested. BSP was used to obtain the elastic modulus of a base metal. TSP and CSP were used to compare residual stresses under tensile and compressive loading conditions. ATSP was used to confirm the effect of heat treatment. Residual stresses on the welded parts of specimens were obtained from the phase map images obtained by ESPI. The results confirmed that residual stresses of welded parts can be measured by ESPI.
Optical residual stress measurement in TFT-LCD panels
Wang, Wei-Chung; Sung, Po-Chi
2017-06-01
The residual stress of the glass substrate might be one of causes to produce the non-uniform light distribution defect, i.e. Mura, in thin film transistor-liquid crystal display (TFT-LCD) panels. Glass is a birefringent material with very low birefringence. Furthermore, the thinner and thinner thickness request from the market makes the traditional photoelasticity almost impossible to measure the residual stresses produced in thin glass plates. Recently, a low-level stress measurement method called transmissivity extremities theory of photoelasticity (TEToP) was successfully developed to measure the residual stress in glass plate. Besides, to measure the stress of the glass plate in the TFT-LCD panel whose rear surface may has different kinds of coatings, an advanced reflection photoelasticity was also developed. In this paper, three commercially available glass plates with 0.33mm nominal thickness and three glass circular disks with different coatings were inspected to verify the feasibility of the TEToP and the advanced reflection photoelasticity, respectively.
Elastic stresses at reinforced nozzles in spherical shells with pressure and moment loading
International Nuclear Information System (INIS)
Rodabaugh, E.C.; Gwaltney, R.D.
1976-01-01
Calculated elastic stresses at reinforced nozzles in spherical shells with pressure and moment loading are presented. The models used in the calculations represent a wide variety of reinforced shapes; all meeting Code requirements. The results show Code stress indices for pressure loading for nozzles with local reinforcement are acceptable with some modification in coverage. Simple equations for stress indices for moment loading are developed. Potential application of the moment-loading stress indices is discussed. Several recommendations for Code changes are included
Evaluation of residual stresses in dissimilar weld joints
International Nuclear Information System (INIS)
Bonaventure, A.; Ayrault, D.; Montay, G.; Klosek, V.
2011-01-01
Dissimilar metal joints between pipes of ferritic and austenitic steels are present in primary coolant circuit of pressurized water reactors. Over the last years in particular in USA and Japan, stress corrosion cracks, often associated with weld repairs, have been observed for some dissimilar welds made with an Inconel filler metal. The integrity of this type of components is thus a major safety issue. In this context, the goal of this work is to evaluate the welding residual stresses field for a dissimilar weld joint. A representative bi-metallic tubular weld joint was fabricated and residual stresses profiles in the different weld zones were evaluated by means of the hole drilling and neutron diffraction methods. (authors)
Residual Stresses in SAVY 4000 and Hagan Container Bodies
Energy Technology Data Exchange (ETDEWEB)
Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hill, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Tokash, Justin Charles [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Forsyth, Robert Thomas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hyer, Holden Christopher [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
2017-11-02
Chloride-induced stress corrosion cracking (SCC) has been investigated as a potential failure mechanism for the SAVY 4000 and the Hagan containers used to store plutonium-bearing materials at Los Alamos National Laboratory. This report discusses the regions of the container bodies most susceptible to SCC and the magnitude of the residual stresses in those regions. Boiling MgCl2 testing indicated that for both containers the region near the top weld was most susceptible to SCC. The Hagan showed through wall cracking after 22-24 hours of exposure both parallel (axial stresses) and perpendicular (hoop stresses) to the weld. The SAVY 4000 container showed significant cracking above and below the weld after 47 hours of exposure but there was no visual evidence of a through wall crack and the cracks did not leak water. Two through wall holes formed in the bottom of the SAVY 4000 container after 44-46 hours of exposure. For both containers, average “through wall” residual stresses were determined from hole drilling data 4 mm below the weld. In the Hagan body, average tensile hoop stresses were 194 MPa and average compressive axial stresses were -120 MPa. In the SAVY 4000 body, average compressive hoop stresses were 11 MPa and average tensile axial stresses were 25 MPa. Results suggest that because the Hagan container exhibited through wall cracking in a shorter time in boiling MgCl2 and had the higher average tensile stress, 194 MPa hoop stress, it is more susceptible to SCC than the SAVY 4000 container.
Residual stress measurement in veneering ceramic by hole-drilling.
Mainjot, Amélie K; Schajer, Gary S; Vanheusden, Alain J; Sadoun, Michaël J
2011-05-01
Mismatch in thermal expansion properties between veneering ceramic and metallic or high-strength ceramic cores can induce residual stresses and initiate cracks when combined with functional stresses. Knowledge of the stress distribution within the veneering ceramic is a key factor for understanding and predicting chipping failures, which are well-known problems with Yttria-tetragonal-zirconia-polycrystal based fixed partial dentures. The objectives of this study are to develop a method for measuring the stress profile in veneering ceramics and to compare ceramic-fused-to-metal compounds to veneered Yttria-tetragonal-zirconia-polycrystal ceramic. The hole-drilling method, often used for engineering measurements, was adapted for use with veneering ceramic. Because of the high sensitivity needed in comparison with industrial applications, a high sensitivity electrical measurement chain was developed. All samples exhibited the same type of stress vs. depth profile, starting with compressive at the ceramic surface, decreasing with depth and becoming tensile at 0.5-1.0mm from the surface, and then becoming slightly compressive again. The zirconia samples exhibited a stress depth profile of larger magnitude. The hole drilling method was shown be a practical tool for measuring residual stresses in veneering ceramics. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
Development and Applications of Residual Stress Measurements Using Neutron Beams
International Nuclear Information System (INIS)
2014-01-01
The deep penetration and selective absorption of neutrons make them a powerful tool for the non-destructive testing of large samples of material or large objects. Residual stress that is formed in a material during manufacturing, welding, utilization or repair can be measured by means of neutron diffraction. In fact, neutron diffraction is the only non-destructive testing method which can facilitate three dimensional mapping of residual stress in a bulk component. Stress measurement using neutron beams is a technique that enables this kind of high quality non-destructive investigation, and provides insight into the material strain and stress state deep within engineering components and structures under various conditions representative of those which might be experienced in service. Such studies are of importance to improve the quality of industrial components in production and to optimize design criteria in applications. Anisotropies in macroscopic properties such as thermal and electrical conductivities, for instance of fuel elements, and mechanical properties of materials depend on the textures developed during their preparation or thermal treatment. Such textures also can be studied using neutron diffraction techniques. There is currently substantial scientific and industrial demand for high quality non-destructive residual stress measurements, and the continuing competitive drive to optimize performance and minimize weight in many applications indicates that this demand will continue to grow. As such, the neutron diffraction technique is an increasingly important tool for mechanical and materials engineering in the search for improved manufacturing processes to reduce stress and distortion. Considering this trend, and in accordance with its purpose of promoting the peaceful use of nuclear applications, in 2006-2009 the IAEA organized a Coordinated Research Project on the Development and Application of the Techniques of Residual Stress Measurements in Materials
Residual strain and stress measurements by neutron diffraction in the industry
International Nuclear Information System (INIS)
Hayashi, Makoto
2011-01-01
The residual stress remarkably affects fracture strength, fatigue strength and stress corrosion cracking. It is very much important to measure the residual stresses in the materials in order to secure the reliability of structure. One of the big characteristics of neutron is large penetration depth. This feature enables to measure the residual strain or stress inside of structural components and machine parts. In this paper, several industrial applications of residual stress and strain measurements by neutron diffraction would be introduced. (author)
Influence of bending stress on domain motion in amorphous material based magneto-elastic transducers
International Nuclear Information System (INIS)
Meydan, T.; Goktepe, M.; Honda, A.; Derebasi, N.
1992-01-01
The investigation of the flux distribution in a toroidal core helps us understand the physical operating principle of magneto-elastic transducers. Application of force induces bending stresses on the devices. The influence of these stresses on the magnetic domain patterns were studied. The non-uniform flux distribution along the circumference of these transducer cores were reported
Szewczyk, Dawid; Bauer, Andreas; Holt, Rune M.
2018-01-01
Knowledge about the stress sensitivity of elastic properties and velocities of shales is important for the interpretation of seismic time-lapse data taken as part of reservoir and caprock surveillance of both unconventional and conventional oil and gas fields (e.g. during 4-D monitoring of CO2 storage). Rock physics models are often developed based on laboratory measurements at ultrasonic frequencies. However, as shown previously, shales exhibit large seismic dispersion, and it is possible that stress sensitivities of velocities are also frequency dependent. In this work, we report on a series of seismic and ultrasonic laboratory tests in which the stress sensitivity of elastic properties of Mancos shale and Pierre shale I were investigated. The shales were tested at different water saturations. Dynamic rock engineering parameters and elastic wave velocities were examined on core plugs exposed to isotropic loading. Experiments were carried out in an apparatus allowing for static-compaction and dynamic measurements at seismic and ultrasonic frequencies within single test. For both shale types, we present and discuss experimental results that demonstrate dispersion and stress sensitivity of the rock stiffness, as well as P- and S-wave velocities, and stiffness anisotropy. Our experimental results show that the stress-sensitivity of shales is different at seismic and ultrasonic frequencies, which can be linked with simultaneously occurring changes in the dispersion with applied stress. Measured stress sensitivity of elastic properties for relatively dry samples was higher at seismic frequencies however, the increasing saturation of shales decreases the difference between seismic and ultrasonic stress-sensitivities, and for moist samples stress-sensitivity is higher at ultrasonic frequencies. Simultaneously, the increased saturation highly increases the dispersion in shales. We have also found that the stress-sensitivity is highly anisotropic in both shales and that in
International Nuclear Information System (INIS)
Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya
2008-01-01
To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to multi-pass welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)
Residual Stresses in Porcelain-veneered Zirconia Prostheses
Baldassarri, Marta; Stappert, Christian F. J.; Wolff, Mark S.; Thompson, Van P.; Zhang, Yu
2012-01-01
Objectives Compressive stress has been intentionally introduced into the overlay porcelain of zirconia-ceramic prostheses to prevent veneer fracture. However, recent theoretical analysis has predicted that the residual stresses in the porcelain may be also tensile in nature. This study aims to determine the type and magnitude of the residual stresses in the porcelain veneers of full-contour fixed-dental prostheses (FDPs) with an anatomic zirconia coping design and in control porcelain with the zirconia removed using a well-established Vickers indentation method. Methods Six 3-unit zirconia FDPs were manufactured (NobelBiocare, Gothenburg, Sweden). Porcelain was hand-veneered using a slow cooling rate. Each FDP was sectioned parallel to the occlusal plane for Vickers indentations (n = 143; load = 9.8 N; dwell time = 5 s). Tests were performed in the veneer of porcelain-zirconia specimens (bilayers, n = 4) and porcelain specimens without zirconia cores (monolayers, n = 2). Results The average crack lengths and standard deviation, in the transverse and radial directions (i.e. parallel and perpendicular to the veneer/core interface, respectively), were 67 ± 12 μm and 52 ± 8 μm for the bilayers and 64 ± 8 μm and 64 ± 7 μm for the monolayers. These results indicated a major hoop compressive stress (~40 to 50 MPa) and a moderate radial tensile stress (~10 MPa) in the bulk of the porcelain veneer. Significance Vickers indentation is a powerful method to determine the residual stresses in veneered zirconia systems. Our findings revealed the presence of a radial tensile stress in the overlay porcelain, which may contributed to the large clinical chip fractures observed in these prostheses. PMID:22578663
The influence of texture on residual stress measurements
International Nuclear Information System (INIS)
Lima, N.B. de.
1991-01-01
A computer program to calculate the orientation distribution function (ODF) from incomplete pole figures has been developed for rolled materials with a cubic structure. This program is based on Bunge's series expansion. The use of incomplete pole figures results in the loss of orthogonality among symmetric spherical harmonic functions and makes it necessary to explicitly evaluate the integrals. The ODF has been used to quantitatively evaluate the influence of texture in determining residual stresses. This has been done by calculating theoretically the strain undergone by each cell as a function of its orientation to residual stress relationship. To test the ODF program, cold rolled Cu and Al specimens were used and to evaluate residual stresses as a function of texture, cold rolled AISI 430 and 324 specimens were used. Simulations have also be presented based on the texture for each of the materials, to verify the nature of the curve d x sin 2 ψ as a function of each stress tensor components. (author)
Stress distribution prevents ischaemia and bone resorption in residual ridge.
Maruo, Yukinori; Nishigawa, Goro; Irie, Masao; Oka, Morihiko; Hara, Tetsuya; Suzuki, Kazuomi; Minagi, Shogo
2010-11-01
Intensive mechanical stress and/or inflammation are known to induce alveolar bone resorption. This study investigated whether a distribution of mechanical stress would reduce residual ridge resorption or improve ischaemia. Thirty rats were divided into six experimental groups (n=5). The control group received no intentional stimulation, but rats in the experimental groups wore denture stimulators made of acrylic resin or a soft lining material. The stimulator transmitted masticatory pressure to the rats' palates for four weeks. The four types of soft lining materials investigated in this study dispersed the applied pressure, with compressive stress ranging from 20.8 to 90.8kPa. Volumes of blood flow and bone resorption of denture foundations were measured every week for 4 weeks. Statistical evaluation of these results was performed using two-way ANOVA and Holm-Sidak test within 5% error limits. Non-viscoelastic material clearly induced bone resorption and ischaemia of denture foundations, while viscoelastic materials reduced these phenomena to different extents according to their viscoelastic properties. Ischaemia in the alveolar ridge preceded residual ridge resorption, because the amount of residual ridge resorption and blood flow rate showed a simple linear regression. Animal model of this study suggested that a distribution or reduction of mechanical stress could improve blood flow and decrease alveolar ridge resorption. Copyright © 2010 Elsevier Ltd. All rights reserved.
European standardization activities on residual stress analysis by neutron diffraction
International Nuclear Information System (INIS)
Youtsos, A.G.; Ohms, C.
2002-01-01
A main objective of a recently completed European research project, RESTAND - residual stress standard using neutron diffraction, was to develop industrial confidence in the application of the neutron-diffraction technique for residual stress measurement and its principal deliverable was a relevant draft code of practice. In fact this draft standard was jointly developed within RESTAND and VAMAS TWA 20 - an international pre-normative research activity. As no such standard is yet available, on the basis of this draft standard document the European Standards Committee on Non-Destructive Testing (CEN TC/138) has established a new ad hoc Work Group (AHG7). The objective of this group is the development of a European pre-standard on a 'test method for measurement of residual stress by neutron diffraction'. The document contains the proposed protocol for making the measurements. It includes the scope of the method, an outline of the technique, the calibration and measurement procedures recommended, and details of how the strain data should be analysed to calculate stresses and establish the reliability of the results obtained. (orig.)
European standardization activities on residual stress analysis by neutron diffraction
Youtsos, A. G.; Ohms, C.
A main objective of a recently completed European research project, RESTAND - residual stress standard using neutron diffraction, was to develop industrial confidence in the application of the neutron-diffraction technique for residual stress measurement and its principal deliverable was a relevant draft code of practice. In fact this draft standard was jointly developed within RESTAND and VAMAS TWA 20 - an international pre-normative research activity. As no such standard is yet available, on the basis of this draft standard document the European Standards Committee on Non-Destructive Testing (CEN TC/138) has established a new ad hoc Work Group (AHG7). The objective of this group is the development of a European pre-standard on a `test method for measurement of residual stress by neutron diffraction'. The document contains the proposed protocol for making the measurements. It includes the scope of the method, an outline of the technique, the calibration and measurement procedures recommended, and details of how the strain data should be analysed to calculate stresses and establish the reliability of the results obtained.
Residual Stress Measurements After Proof and Flight: ETP-0403
Webster, Ronald L..
1997-01-01
The intent of this testing was to evaluate the residual stresses that occur in and around the attachment details of a case stiffener segment that has been subjected to flight/recovery followed by proof loading. Not measured in this test were stresses relieved at joint disassembly due to out-of-round and interference effects, and those released by cutting the specimens out of the case segment. The test article was lightweight case stiffener segment 1U50715, S/N L023 which was flown in the forward stiffener position on flight SRM 14A and in the aft position on flight SRM24A. Both of these flights were flown with the 3 stiffener ring configuration. Stiffener L023 had a stiffener ring installed only on the aft stub in its first flight, and it had both rings installed on its second flight. No significant post flight damage was found on either flight. Finally, the segment was used on the DM-8 static test motor in the forward position. No stiffener rings were installed. It had only one proof pressurization prior to assignment to its first use, and it was cleaned and proof tested after each flight. Thus, the segment had seen 3 proof tests, two flight pressurizations, and two low intensity water impacts prior to manufacturing for use on DM-8. On DM-8 it received one static firing pressurization in the horizontal configuration. Residual stresses at the surface and in depth were evaluated by both the x-ray diffraction and neutron beam diffraction methods. The x-ray diffraction evaluations were conducted by Technology for Energy Corporation (TEC) at their facilities in Knoxville, TN. The neutron beam evaluations were done by Atomic Energy of Canada Limited (AECL) at the Chalk River Nuclear Laboratories in Ontario. The results showed general agreement with relatively high compressive residual stresses on the surface and moderate to low subsurface tensile residual stresses.
Weld residual stress predictions in reactor vessel head penetrations
Energy Technology Data Exchange (ETDEWEB)
Suanno, Rodolfo L.M.; Ferrari, Lucio D.B. [ELETROBRAS Termonuclear S.A. - ELETRONUCLEAR, Rio de Janeiro, RJ (Brazil). Stress Analysis Department], e-mail: rsuanno@eletronuclear.gov.br; Teughels, Anne; Malekian, Christian [Tractebel Engineering, Brussels (Belgium). Reliability Nuclear Department], e-mail: anne.teughels@tractebel.com
2009-07-01
The penetrations in the early Pressurized Water Reactors Vessels are characterized by Alloy 600 tubes, welded by Alloy 182/82. The Alloy 600 tubes have been shown to be susceptible to PWSCC (Primary Water Stress Corrosion Cracking) which may lead to crack forming. The cracking mechanism is driven mainly by the welding residual stress and, in a second place, by the operational stress in the weld region. It is therefore of big interest to quantify the weld residual stress field correctly. In this paper the weld residual stress field is calculated by finite elements using a sequentially coupled approach, which is well known in literature. It includes a transient thermal analysis simulating the heating during the multipass welding, followed by a transient thermo-mechanical analysis for the determination of the stresses involved with it. The welding consists of a sequence of weld beads, each of which is deposited in its entirety, at once, instead of gradually. Central as well as eccentric sidehill nozzles on the vessel head are analyzed in the paper. For the former a 2- dimensional axisymmetrical finite element model is used, whereas for the latter a 3-dimensional model is set up. Different positions on the vessel head are compared and the influence of the sidehill effect is illustrated. In the framework of a common project for Angra 1, Tractebel Engineering (Belgium) and ELETRONUCLEAR (Nuclear Utility, Brazil) had the opportunity to compare their analysis method, which they applied to the Belgian and the Brazilian nuclear reactors, respectively. The global approach in both cases is very similar but is applied to different configurations, specific for each plant. In the article the results of both cases are compared. (author)
Opportunities for inelastic neutron scattering and residual stress measurements
International Nuclear Information System (INIS)
Hagen, M.; Studer, A.J.; Cussen, L.; Kirstein, O.
2003-01-01
Full text: The Triple Axis Spectrometer (TAS) at the HIFAR reactor has recently undergone a major refurbishment consisting of the replacement of the motors and motor control system, the construction of a sample table with XYZ translation, modification of the analyser system and the installation of a multiwire position sensitive detector. This has enabled its use for both inelastic neutron scattering and residual stress measurements. This instrument will provide a facility for such fields of work within Australia until the installation of a new state-of-the-art TAS and Residual Stress diffractometer at the Replacement Research Reactor. In this talk we will describe the capabilities of the refurbished TAS and how it fits into the overall picture of neutron scattering facilities available, at present and in the future, to the Australian science community
Neutron diffraction measurements of residual stresses in NPP construction materials
International Nuclear Information System (INIS)
Hinca, R.; Bokuchava, G.
2001-01-01
Neutron diffraction is one of the most powerful methods for condensed matter studies. This method is used for non-destructive determination of residual stresses in material. The fundamental aspects of neutron diffraction are discussed, together with a brief description of the experimental facility. The principal advantage of using neutrons rather than the more conventional X-rays is the fact that neutron can penetrate deeply (2-4 cm for steel and more than 10 cm for aluminium) into metals to determine internal parameters within the bulk of materials. We present results of measurements residual stresses in NPP construction material - austenitic stainless steel (Cr-18%, Ni-10%, Ti-1%) coated with high-nickel alloy. (authors)
Residual stress investigations by neutron diffraction at JRC-Petten
Youtsos, A. G.; Ohms, C.; Timke, Th.
1997-02-01
Reliable estimates of residual stresses based on non-destructive testing techniques have recently become an essential requirement for the efficient design of advanced materials. Over the last ten years the neutron scattering technique has been recognized as a powerful tool in the characterization of such materials. In this paper we briefly describe the neutron diffraction facilities at the high flux reactor (HFR) at Petten. Experimental data on two specimens are next presented. For the first specimen, an austenitic steel ring exhibiting sharp residual stress gradients, our findings, are compared against similar data obtained elsewhere. For the second specimen, a metal/ceramic composite, the test data, are compared against numerical results derived by numerical modelling of the composite's manufacturing process.
Structure, microstructure and residual stresses in borided steels
Czech Academy of Sciences Publication Activity Database
Pala, Z.; Mušálek, Radek; Kyncl, J.; Harcuba, P.; Stráský, J.; Kolařík, K.
2013-01-01
Roč. 20, č. 2 (2013), s. 93-95 ISSN 1211-5894. [Struktura 2013 - Kolokvium Krystalografické společnosti. Češkovice (Blansko), 09.09.2013-13.09.2013] Institutional support: RVO:61389021 Keywords : boriding * surface hardening * iron borides * tooth-shaped microstructure * residual stresses Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.xray.cz/ms/bul2013-2/s6.pdf
Modeling of plates with multiple anisotropic layers and residual stress
DEFF Research Database (Denmark)
Engholm, Mathias; Pedersen, Thomas; Thomsen, Erik Vilain
2016-01-01
, and an excellent agreement between the two models is seen with a relative difference of less than 2% for all calculations. The model was also used to extract the cell capacitance, the parasitic capacitance and the residual stress of a pressure sensor composed of a multilayered plate of silicon and silicon oxide....... The extracted values were in good agreement with the expected and it showed that the behavior of devices with a plate could easily be predicted with a low uncertainty....
Stress-Softening and Residual Strain Effects in Suture Materials
Directory of Open Access Journals (Sweden)
Alex Elías-Zúñiga
2013-01-01
Full Text Available This work focuses on the experimental characterization of suture material samples of MonoPlus, Monosyn, polyglycolic acid, polydioxanone 2–0, polydioxanone 4–0, poly(glycolide-co-epsilon-caprolactone, nylon, and polypropylene when subjected to cyclic loading and unloading conditions. It is found that all tested suture materials exhibit stress-softening and residual strain effects related to the microstructural material damage upon deformation from the natural, undistorted state of the virgin suture material. To predict experimental observations, a new constitutive material model that takes into account stress-softening and residual strain effects is developed. The basis of this model is the inclusion of a phenomenological nonmonotonous softening function that depends on the strain intensity between loading and unloading cycles. The theory is illustrated by modifying the non-Gaussian average-stretch, full-network model to capture stress-softening and residual strains by using pseudoelasticity concepts. It is shown that results obtained from theoretical simulations compare well with suture material experimental data.
Drezet, J.-M.; Phillion, A. B.
2010-12-01
The presence of thermally induced residual stresses, created during the industrial direct chill (DC) casting process of aluminum alloys, can cause both significant safety concerns and the formation of defects during downstream processing. Although numerical models have been previously developed to compute these residual stresses, most of the computations have been validated only against measured surface distortions. Recently, the variation in residual elastic strains in the steady-state regime of casting has been measured as a function of radial position using neutron diffraction (ND) in an AA6063 grain-refined cylindrical billet. In the present study, these measurements are used to show that a well-designed thermomechanical finite element (FE) process model can reproduce relatively well the experimental results. A sensitivity analysis is then carried out to determine the relative effect of the various mechanical parameters when computing the as-cast residual stresses in a cylindrical billet. Two model parameters have been investigated: the temperature when the alloy starts to thermally contract and the plasticity behavior. It is shown that the mechanical properties at low temperatures have a much larger influence on the residual stresses than those at high temperatures.
Spiering, V.L.; Spiering, V.L.; Bouwstra, S.; Bouwstra, S.; Burger, Johannes Faas; Elwenspoek, Michael Curt
1993-01-01
Thin square membranes including a deep circular corrugation are realized and tested for application in a strain-based pressure sensor. Package-induced stresses are reduced and relief of the residual stress is obtained, resulting in a larger pressure sensitivity and a reduced temperature sensitivity.
Influence of Hardening Model on Weld Residual Stress Distribution
International Nuclear Information System (INIS)
Mullins, Jonathan; Gunnars, Jens
2009-06-01
This study is the third stage of a project sponsored by the Swedish Radiation Safety Authority (SSM) to improve the weld residual stress modelling procedures currently used in Sweden. The aim of this study was to determine which material hardening model gave the best agreement with experimentally measured weld residual stress distributions. Two girth weld geometries were considered: 19mm and 65mm thick girth welds with Rin/t ratios of 10.5 and 2.8, respectively. The FE solver ABAQUS Standard v6.5 was used for analysis. As a preliminary step some improvements were made to the welding simulation procedure used in part one of the project. First, monotonic stress strain curves and a mixed isotropic/kinematic hardening model were sourced from the literature for 316 stainless steel. Second, more detailed information was obtained regarding the geometry and welding sequence for the Case 1 weld (compared with phase 1 of this project). Following the preliminary step, welding simulations were conducted using isotropic, kinematic and mixed hardening models. The isotropic hardening model gave the best overall agreement with experimental measurements; it is therefore recommended for future use in welding simulations. The mixed hardening model gave good agreement for predictions of the hoop stress but tended to under estimate the magnitude of the axial stress. It must be noted that two different sources of data were used for the isotropic and mixed models in this study and this may have contributed to the discrepancy in predictions. When defining a mixed hardening model it is difficult to delineate the relative contributions of isotropic and kinematic hardening and for the model used it may be that a greater isotropic hardening component should have been specified. The kinematic hardening model consistently underestimated the magnitude of both the axial and hoop stress and is not recommended for use. Two sensitivity studies were also conducted. In the first the effect of using a
Energy Technology Data Exchange (ETDEWEB)
Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)
2012-02-15
In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.
Residual stress alleviation of aircraft metal structures reinforced with filamentary composites
Kelly, J. B.; June, R. R.
1973-01-01
Methods to eliminate or reduce residual stresses in aircraft metal structures reinforced by filamentary composites are discussed. Residual stress level reductions were achieved by modifying the manufacturing procedures used during adhesive bonding. The residual stress alleviation techniques involved various forms of mechanical constraint which were applied to the components during bonding. Nine methods were evaluated, covering a wide range in complexity. All methods investigated during the program affected the residual stress level. In general, residual stresses were reduced by 70 percent or more from the stress level produced by conventional adhesive bonding procedures.
Li, Dongna; Li, Xudong; Dai, Jianfeng; Xi, Shangbin
2018-02-01
In this paper, three kinds of constitutive laws, elastic, "cure hardening instantaneously linear elastic (CHILE)" and viscoelastic law, are used to predict curing process-induced residual stress for the thermoset polymer composites. A multi-physics coupling finite element analysis (FEA) model implementing the proposed three approaches is established in COMSOL Multiphysics-Version 4.3b. The evolution of thermo-physical properties with temperature and degree of cure (DOC), which improved the accuracy of numerical simulations, and cure shrinkage are taken into account for the three models. Subsequently, these three proposed constitutive models are implemented respectively in a 3D micro-scale composite laminate structure. Compared the differences between these three numerical results, it indicates that big error in residual stress and cure shrinkage generates by elastic model, but the results calculated by the modified CHILE model are in excellent agreement with those estimated by the viscoelastic model.
International Nuclear Information System (INIS)
Stegemann, Robert; Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas; Wimpory, Robert; Boin, Mirko; Kreutzbruck, Marc
2017-01-01
The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth. - Highlights: • Comparison of magnetic microstructure with neutron diffraction stress analysis. • High spatial resolution magnetic stray field images of hypereutectoid TIG welds. • Spatial variations of the stray fields are below the magnetic field of the earth. • GMR spin valve gradiometer arrays adapted for the evaluation of magnetic microstructures. • Magnetic stray fields are closely linked to microstructure of the material.
Energy Technology Data Exchange (ETDEWEB)
Stegemann, Robert, E-mail: Robert.Stegemann@bam.de [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); Wimpory, Robert; Boin, Mirko [HZB Helmholtz-Zentrum Berlin, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Kreutzbruck, Marc [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); IKT, University of Stuttgart, Pfaffenwaldring 32, 70569 Stuttgart (Germany)
2017-03-15
The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth. - Highlights: • Comparison of magnetic microstructure with neutron diffraction stress analysis. • High spatial resolution magnetic stray field images of hypereutectoid TIG welds. • Spatial variations of the stray fields are below the magnetic field of the earth. • GMR spin valve gradiometer arrays adapted for the evaluation of magnetic microstructures. • Magnetic stray fields are closely linked to microstructure of the material.
Directory of Open Access Journals (Sweden)
Toshiyuki Meshii
2017-12-01
Full Text Available The improvement in the fracture toughness Jc of a material in the ductile-to-brittle transition temperature region due to compressive residual stress (CRS was considered in this study. A straightforward fracture prediction was performed for a specimen with mechanical CRS by using the T-scaling method, which was originally proposed to scale the fracture stress distributions between different temperatures. The method was validated for a 780-MPa-class high-strength steel and 0.45% carbon steel. The results showed that the scaled stress distributions at fracture loads without and with CRS are the same, and that Jc improvement was caused by the loss in the one-to-one correspondence between J and the crack-tip stress distribution. The proposed method is advantageous in possibly predicting fracture loads for specimens with CRS by using only the stress–strain relationship, and by performing elastic-plastic finite element analysis, i.e., without performing fracture toughness testing on specimens without CRS.
Neutron diffraction measurements of residual stress in a powder metallurgy component
International Nuclear Information System (INIS)
Schneider, L.C.R.; Hainsworth, S.V.; Cocks, A.C.F.; Fitzpatrick, M.E.
2005-01-01
Residual stresses in a typical industrial green component were determined using neutron diffraction. The measured residual stresses were found to correlate with cross-sectional variations. Residual stress at the edge of the compact in contact with the die wall during compaction reached up to +80 MPa (tension) and -100 MPa (compression)
Neutron diffraction measurements of residual stress for industrial application
International Nuclear Information System (INIS)
Minakawa, Nobuaki
1999-01-01
The neutron diffraction method is used to measure the inner strain distribution of material using the penetrating power of neutron as one of the effective use of the research reactor for the study and to evaluate a correct fatigue and a lifetime. Internal residual stress measurements have attracted great interest in material science where it is especially important to know the distribution of the internal stress when we estimated the strength of construction materials or processed goods for the industrial applications. This measurement can be applied to the study of hardening of processed goods, metal fatigue, strain of welding. Conventional techniques to measure strain such as strain gauge method, optical interference fringes method, X-ray diffraction method, Raman spectroscopic analysis method, and magnetostriction method, etc. can measure the strain only near the surface of materials. On the other hand, neutron diffractometer for residual stress analysis, RESA, installed at T2-1 port of JRR-3M enables us to study the internal stress non-destructively. (J.P.N.)
Principles of the measurement of residual stress by neutron diffraction
Energy Technology Data Exchange (ETDEWEB)
Webster, G.A.; Ezeilo, A.N. [Imperial Coll. of Science and Technology, London (United Kingdom). Dept. of Mechanical Engineering
1996-11-01
The presence of residual stresses in engineering components can significantly affect their load carrying capacity and resistance to fracture. In order to quantify their effect it is necessary to know their magnitude and distribution. Neutron diffraction is the most suitable method of obtaining these stresses non-destructively in the interior of components. In this paper the principles of the technique are described. A monochromatic beam of neutrons, or time of flight measurements, can be employed. In each case, components of strain are determined directly from changes in the lattice spacings between crystals. Residual stresses can then be calculated from these strains. The experimental procedures for making the measurements are described and precautions for achieving reliable results discussed. These include choice of crystal planes on which to make measurements, extent of masking needed to identify a suitable sampling volume, type of detector and alignment procedure. Methods of achieving a stress free reference are also considered. A selection of practical examples is included to demonstrate the success of the technique. (author) 14 figs., 1 tab., 18 refs.
Mapping residual and internal stress in materials by neutron diffraction
International Nuclear Information System (INIS)
Withers, Ph.J.
2007-01-01
Neutron diffraction provides one of the few means of mapping residual stresses deep within the bulk of materials and components. This article reviews the basic scientific methodology by which internal strains and stresses are inferred from recorded diffraction peaks. Both conventional angular scans and time-of-flight measurements are reviewed and compared. Their complementarity with analogous synchrotron X-ray methods is also highlighted. For measurements to be exploited in structural integrity calculations underpinning the safe operation of engineering components, measurement standards have been defined and the major findings are summarised. Examples are used to highlight the unique capabilities of the method showing how it can provide insights ranging from the basic physics of slip mechanisms in hexagonal polycrystalline materials, through the materials optimisation of stress induced transformations in smart nano-materials, to the industrial introduction of novel friction welding processes exploiting stress residual measurements transferred from prototype sub-scale tests to the joining of full-scale aero-engine assemblies. (author)
Mapping residual and internal stress in materials by neutron diffraction
Withers, Philip J.
2007-09-01
Neutron diffraction provides one of the few means of mapping residual stresses deep within the bulk of materials and components. This article reviews the basic scientific methodology by which internal strains and stresses are inferred from recorded diffraction peaks. Both conventional angular scans and time-of-flight measurements are reviewed and compared. Their complementarity with analogous synchrotron X-ray methods is also highlighted. For measurements to be exploited in structural integrity calculations underpinning the safe operation of engineering components, measurement standards have been defined and the major findings are summarised. Examples are used to highlight the unique capabilities of the method showing how it can provide insights ranging from the basic physics of slip mechanisms in hexagonal polycrystalline materials, through the materials optimisation of stress induced transformations in smart nanomaterials, to the industrial introduction of novel friction welding processes exploiting stress residual measurements transferred from prototype sub-scale tests to the joining of full-scale aeroengine assemblies. To cite this article: P.J. Withers, C. R. Physique 8 (2007).
Quantification of Residual Stress from Photonic Signatures of Fused Silica
Cramer, K. Elliott; Hayward, Maurice; Yost, William E.
2013-01-01
A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 +/- 0.54 x 10(exp -12)/Pa. Fused silica specimens containing impacts artificially made at NASA's Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented. Keywords: Glass, fused silica, photoelasticity, residual stress
Principles of the measurement of residual stress by neutron diffraction
International Nuclear Information System (INIS)
Webster, G.A.; Ezeilo, A.N.
1996-01-01
The presence of residual stresses in engineering components can significantly affect their load carrying capacity and resistance to fracture. In order to quantify their effect it is necessary to know their magnitude and distribution. Neutron diffraction is the most suitable method of obtaining these stresses non-destructively in the interior of components. In this paper the principles of the technique are described. A monochromatic beam of neutrons, or time of flight measurements, can be employed. In each case, components of strain are determined directly from changes in the lattice spacings between crystals. Residual stresses can then be calculated from these strains. The experimental procedures for making the measurements are described and precautions for achieving reliable results discussed. These include choice of crystal planes on which to make measurements, extent of masking needed to identify a suitable sampling volume, type of detector and alignment procedure. Methods of achieving a stress free reference are also considered. A selection of practical examples is included to demonstrate the success of the technique. (author) 14 figs., 1 tab., 18 refs
Quantification of residual stress from photonic signatures of fused silica
International Nuclear Information System (INIS)
Cramer, K. Elliott; Yost, William T.; Hayward, Maurice
2014-01-01
A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 ± 0.54 × 10 −12 Pa −1 . Fused silica specimens containing impacts artificially made at NASA’s Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented
International Nuclear Information System (INIS)
Hubert, Olivier; Daniel, Laurent
2011-01-01
A main limitation of most models describing the effect of stress on the magnetic behavior is that they are restricted to uniaxial - tensile or compressive - stress. Nevertheless, stress is multiaxial in most of industrial applications. An idea to overcome the strong limitation of models is to define a fictive uniaxial stress, the equivalent stress, that would change the magnetic behavior in a similar manner than a multiaxial stress. A first definition of equivalent stress, called the deviatoric equivalent stress, is proposed. It is based on an equivalence in magneto-elastic energy. This formulation is first derived for isotropic materials under specific assumptions. An extension to orthotropic media under disoriented magneto-mechanical loading is made. A new equivalent stress expression, called generalized equivalent stress, is then proposed. It is based on an equivalence in magnetization. Inverse identification of equivalent stress is made possible thanks to a strong simplification of the description of the material seen as an assembly of elementary magnetic domains. It is shown that this second proposal is a generalization of the deviatoric expression. Equivalent stress proposals are compared to former proposals and validated using experimental results carried out on an iron-cobalt sheet submitted to biaxial mechanical loading. These results are compared to the predictions obtained thanks to the equivalent stress formulations. The generalized equivalent stress is shown to be a tool able to foresee the magnetic behavior of a large panel of materials submitted to multiaxial stress. - Research highlights: → Classical magneto-elastic models restricted to uniaxial stress. → Stress demonstrated multiaxial in most of industrial applications. → Proposals of deviatoric and generalized equivalent stresses - multidomain modeling. → Experimental validation using iron-cobalt sheet submitted to biaxial loading. → Generalization of former proposals and modeling of
Becker, A T; Chumbley, L S; Goettee, D; Russell, A M
2014-01-01
Neutron diffraction analysis was employed to measure residual stresses near welds in used anhydrous ammonia nurse tanks. Tensile residual stresses contribute to stress corrosion cracking of nurse tanks, which can cause tanks to release toxic ammonia vapor. The analysis showed that tensile residual stresses were present in the tanks measured, and the magnitudes of these stresses approached the yield strength of the steel. Implications for agricultural safety and health are discussed.
Ogawa, Masaru
2014-12-01
In order to assure structural integrity for operating welded structures, it is necessary to evaluate crack growth rate and crack propagation direction for each observed crack non-destructively. Here, three dimensional (3D) welding residual stresses must be evaluated to predict crack propagation. Today, X-ray diffraction is used and the ultrasonic method has been proposed as non-destructive method to measure residual stresses. However, it is impossible to determine residual stress distributions in the thickness direction. Although residual stresses through a depth of several tens of millimeters can be evaluated non-destructively by neutron diffraction, it cannot be used as an on-site measurement technique. This is because neutron diffraction is only available in special irradiation facilities. Author pays attention to the bead flush method based on the eigenstrain methodology. In this method, 3D welding residual stresses are calculated by an elastic Finite Element Method (FEM) analysis from eigenstrains which are evaluated by an inverse analysis from released strains by strain gauges in the removal of the reinforcement of the weld. Here, the removal of the excess metal can be regarded as non-destructive treatment because toe of weld which may become crack starters can be eliminated. The effectiveness of the method has been proven for welded plates and pipes even with relatively lower bead height. In actual measurements, stress evaluation accuracy becomes poorer because measured values of strain gauges are affected by processing strains on the machined surface. In the previous studies, the author has developed the bead flush method that is free from the influence of the affecting strains by using residual strains on surface by X-ray diffraction. However, stress evaluation accuracy is not good enough because of relatively poor measurement accuracy of X-ray diffraction. In this study, a method to improve the estimation accuracy of residual stresses in this method is
Stress field of a near-surface basal screw dislocation in elastically anisotropic hexagonal crystals
Directory of Open Access Journals (Sweden)
Valeri S. Harutyunyan
2017-11-01
Full Text Available In this study, we derive and analyze the analytical expressions for stress components of the dislocation elastic field induced by a near-surface basal screw dislocation in a semi-infinite elastically anisotropic material with hexagonal crystal lattice. The variation of above stress components depending on “free surface–dislocation” distance (i.e., free surface effect is studied by means of plotting the stress distribution maps for elastically anisotropic crystals of GaN and TiB2 that exhibit different degrees of elastic anisotropy. The dependence both of the image force on a screw dislocation and the force of interaction between two neighboring basal screw dislocations on the “free surface–dislocation” distance is analyzed as well. The influence of elastic anisotropy on the latter force is numerically analyzed for GaN and TiB2 and also for crystals of such highly elastically-anisotropic materials as Ti, Zn, Cd, and graphite. The comparatively stronger effect of the elastic anisotropy on dislocation-induced stress distribution quantified for TiB2 is attributed to the higher degree of elastic anisotropy of this compound in comparison to that of the GaN. For GaN and TiB2, the dislocation stress distribution maps are highly influenced by the free surface effect at “free surface–dislocation” distances roughly smaller than ≈15 and ≈50 nm, respectively. It is found that, for above indicated materials, the relative decrease of the force of interaction between near-surface screw dislocations due to free surface effect is in the order Ti > GaN > TiB2 > Zn > Cd > Graphite that results from increase of the specific shear anisotropy parameter in the reverse order Ti < GaN < TiB2 < Zn < Cd < Graphite. The results obtained in this study are also applicable to the case when a screw dislocation is situated in the “thin film–substrate” system at a (0001 basal interface between the film and substrate provided that the elastic constants
Research on measurement of residual stresses of hemispherical lithium hydride by blind-hole method
Energy Technology Data Exchange (ETDEWEB)
Bo, Lin, E-mail: linbo@caep.cn [China Academy of Engineering Physics, P.O. Box: 919-71, Mianyang 621900, Sichuan (China); Kaihui, He [China International Nuclear Fusion Energy Program Execution Center, 15B, Fuxing Rd, 100862 Beijing (China); Dongwei, Shan; Weicai, Yang; Yonggang, Chi; Mei, Liu; Jun, Shen [China Academy of Engineering Physics, P.O. Box: 919-71, Mianyang 621900, Sichuan (China)
2014-04-15
Highlights: • The residual stresses of sintered and machined lithium hydride of SR40 hyper-hemispherical and SR30 inner hemispherical sample were measured by blind-hole method. • The nearly 45 degrees direction residual stresses of SR40 hyper-hemisphere and SR30 inner hemisphere are the greatest stresses on spherical surface of lithium hydride samples. • The radial residual stress σ{sub r} of SR40 hyper-hemispherical and SR30 inner hemispherical sample is compressive stress and the circumferential residual stress σ{sub t} is tensile stress. - Abstract: The released strains of sintered and machined lithium hydride of SR40 hyper-hemispherical and SR30 inner hemispherical sample could be shown in the measuring process by blind-hole method. The residual stresses of lithium hydride sample were calculated with the formulas of residual stress and released strains. The results show that the nearly 45 degrees direction residual stresses of SR40 hyper-hemisphere and SR30 inner hemisphere are the greatest stresses on spherical surface of lithium hydride samples. The radial residual stress σ{sub r} of SR40 hyper-hemispherical and SR30 inner hemispherical sample is compressive stress and the circumferential residual stress σ{sub t} is tensile stress.
Reduction method for residual stress of welded joint using random vibration
International Nuclear Information System (INIS)
Aoki, Shigeru; Nishimura, Tadashi; Hiroi, Tetsumaro
2005-01-01
Welded joints are used for construction of many structures. Residual stress is induced near the bead caused by locally given heat. Tensile residual stress on the surface may reduce fatigue strength. In this paper, a new method for reduction of residual stress using vibration during welding is proposed. As vibrational load, random vibration, white noise and filtered white noise are used. Two thin plates are butt-welded. Residual stress is measured with a paralleled beam X-ray diffractometer with scintillation counter after removing quenched scale chemically. It is concluded that tensile residual stress near the bead is reduced by using random vibration during welding
Effects of shot peening on the residual stress of welded SS400 steel
International Nuclear Information System (INIS)
Lee, Jong Man; Kim, Tae Hyung; Cheong, Seong Kyun; Lee, Seung Ho
2002-01-01
The fatigue life of structures is usually determined by welding zone. The tensile residual stress, which is induced by welding, reduces the fatigue life and fatigue strength of welded structures. If we remove the tensile residual stress or induce the compressive residual stress, the fatigue life of welded structures will be improved. The change of hardness and compressive residual stress of welded zone after shot peening was investigated in this paper. The results show that the hardness was increased by shot peening. The residual stress was reduced by shot peening
Elastic-plastic and creep analyses by assumed stress finite elements
International Nuclear Information System (INIS)
Pian, T.H.H.; Spilker, R.L.; Lee, S.W.
1975-01-01
A formulation is presented of incremental finite element solutions for both initial stress and initial strain problems based on modified complementary energy principle with relaxed inter-element continuity requirement. The corresponding finite element model is the assumed stress hybrid model which has stress parameters in the interior of each element and displacements at the individual nodes as unknowns. The formulation includes an important consideration that the states of stress and strain and the beginning of each increment may not satisfy the equilibrium and compatibility equations. These imbalance and mismatch conditions all lead to correction terms for the equivalent nodal forces of the matrix equations. The initial stress method is applied to elastic-plastic analysis of structures. In this case the stress parameters for the individual elements can be eliminated resulting to a system of equations with only nodal displacements as unknowns. Two different complementary energy principles can be formulated, in one of which the equilibrium of the final state of stress is maintained while in the other the equilibrium of the stress increments is maintained. Each of these two different formulations can be combined with different iterative schemes to be used at each incremental steps of the elastic-plastic analysis. It is also indicated clearly that for the initial stress method the state of stress at the beginning of each increments is in general, not in equilibrium and an imbalance correction is needed. Results of a comprehensive evaluation of various solution procedures by the initial stress method using the assumed stress hybrid elements are presented. The example used is the static response of a thick wall cylinder of elastic-perfectly plastic material under internal pressure. Solid of revolution elements with rectangular cross sections are used
A Low-Stress, Elastic, and Improved Hardness Hydrogenated Amorphous Carbon Film
Directory of Open Access Journals (Sweden)
Qi Wang
2015-01-01
Full Text Available The evolution of hydrogenated amorphous carbon films with fullerene-like microstructure was investigated with a different proportion of hydrogen supply in deposition. The results showed at hydrogen flow rate of 50 sccm, the deposited films showed a lower compressive stress (lower 48.6%, higher elastic recovery (higher 19.6%, near elastic recovery rate 90%, and higher hardness (higher 7.4% compared with the films deposited without hydrogen introduction. Structural analysis showed that the films with relatively high sp2 content and low bonded hydrogen content possessed high hardness, elastic recovery rate, and low compressive stress. It was attributed to the curved graphite microstructure, which can form three-dimensional covalently bonded network.
International Nuclear Information System (INIS)
Iwanicki, T.; Maurer, W.; Heinz, W.
1983-01-01
For the calculation of mechanical properties of large magnet systems in 3-dimensional space, a very fine subdivision of the magnet structure is necessary. In the finite element programmes, this will lead to unacceptable long computing times and to the limits of computer-storage capacity. This limitation requires a simplification of the structure model. This problem can be solved by the numerical method, called ''numerical simulation'', by which an effective elasticity tensor will be obtained for a composite material. The structure has to perform a homogeneity condition, i.e. it must be possible to define a ''representative volume element'' (RVE). With the effective elasticity tensor, which can be found for such RVE, it is possible to calculate the average stress and with the interpolation of a surface displacement also the peak stresses in each point of the structure. A good agreement is found between experimental and theoretical moduli of elasticity. (author)
Effects of location, thermal stress and residual stress on corner cracks in nozzles with cladding
International Nuclear Information System (INIS)
McLean, J.L.; Cohen, L.M.; Besuner, P.M.
1979-01-01
The stress intensity factors (K 1 ) for corner cracks in a boiling water reactor feedwater nozzle with stainless steel cladding are obtained for loading by internal pressure and a fluid quench in the nozzle. Conditions both with and without residual stress in the component are considered. The residual stress is simulated by means of a reference temperature change. The stress distribution for the uncracked structure is obtained from a three-dimensional finite element model. A three-dimensional influence function (IF) method, in conjunction with the boundary-integral equation method for structural analysis, is employed to compute K 1 values from the uncracked stress distribution. For each type of loading K 1 values are given for cracks at 15 nozzle locations and for 6 crack depths. Reasonable agreement is noted between calculated and previously published pressure-induced K 1 values. Comparisons are made to determine the effect on K 1 of crack location, thermal stress and residual stress, as compared with pressure stress. For the thermal transient it is shown that K 1 for small crack depths is maximised early in the transient, while K 1 for large cracks is maximised later under steady state conditions. Computation should, therefore, be made for several transient time points and the maximum K 1 for a given crack depth should be used for design analysis. It is concluded that the effects on K 1 of location, thermal stresses and residual stresses are significant and generally too complex to evaluate without advanced numerical procedures. The utilised combination of finite element analysis of the uncracked structure and three-dimensional influence function analysis of the cracked structure is demonstrated and endorsed. (author)
Energy Technology Data Exchange (ETDEWEB)
Kropka, Jamie Michael; Stavig, Mark E.; Jaramillo, Rex
2016-06-01
When thermosetting polymers are used to bond or encapsulate electrical, mechanical or optical assemblies, residual stress, which often affects the performance and/or reliability of these devices, develops within the structure. The Thin-Disk-on-Cylinder structural response test is demonstrated as a powerful tool to design epoxy encapsulant cure schedules to reduce residual stress, even when all the details of the material evolution during cure are not explicitly known. The test's ability to (1) distinguish between cohesive and adhesive failure modes and (2) demonstrate methodologies to eliminate failure and reduce residual stress, make choices of cure schedules that optimize stress in the encapsulant unambiguous. For the 828/DEA/GMB material in the Thin-Disk-on-Cylinder geometry, the stress associated with cure is significant and outweighs that associated with cool down from the final cure temperature to room temperature (for measured lid strain, Scure I > I I e+h erma * II) * The difference between the final cure temperature and 1 1 -- the temperature at which the material gels, Tf-T ge i, was demonstrated to be a primary factor in determining the residual stress associated with cure. Increasing T f -T ge i leads to a reduction in cure stress that is described as being associated with balancing some of the 828/DEA/GMB cure shrinkage with thermal expansion. The ability to tune residual stress associated with cure by controlling T f -T ge i would be anticipated to translate to other thermosetting encapsulation materials, but the times and temperatures appropriate for a given material may vary widely.
Effect of residual stress induced by cold expansion on fatigue crack ...
African Journals Online (AJOL)
Fatigue life and fatigue crack growth rate are controlled by stress ratio, stress level, orientation of crack, temper-ature, residual stress, corrosion, etc. The effects of residual stress on fatigue crack growth in aluminium (Al) alloy 2024-T351 by Mode I crack were investigated by applying constant amplitude cycles based on ...
A study on thermal residual stresses in the matrix and fiber of a misoriented short fiber composite
International Nuclear Information System (INIS)
Son, Bong Jin; Lee, Joon Hyun
1994-01-01
An elastic model is developed to predict the average thermal residual stresses in the matrix and fiber of a misoriented short fiber composite. The thermal residual stresses are induced by the mismatch in the coefficient of the thermal expansion of the matrix and fiber when the composite is subjected to a uniform temperature change. The model considers two special cases of fiber misorientation; two-dimensional in-plane and three-dimensional axisymmetric. The analytical formulation of the model is based on Eshelby's equivalent inclusion method and is unique in that it is able to account for interactions among fibers. The model is more general than past models and it is able to treat prior analyses of the simpler composite systems as extream cases. The present model is to investigate the effects of fiber volume fraction, distribution type, distribution cut-off angle, and aspect ratio on thermal residual stress for both in-plane and axisymmetric fiber misorientation. Fiber volume fraction, aspect ratio, and disturbution cut-off angle are shown to have more significant effects on the magnitude of the thermal residual stresses than fiber distrubution type for both in-plane and axisymmetric misorientation.
Czech Academy of Sciences Publication Activity Database
Zheng, L.; Lejček, Pavel; Song, S.; Schmitz, G.; Meng, Y.
2015-01-01
Roč. 647, Oct (2015), s. 172-178 ISSN 0925-8388 R&D Projects: GA ČR GAP108/12/0144 Institutional support: RVO:68378271 Keywords : grain boundaries * segregation * elastic stress * thermodynamics * chemical potential * molar volume Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.014, year: 2015
Dynamic analysis of a thermal–induced stress in an elastic circular ...
African Journals Online (AJOL)
In this work we study the magnitude of a thermal-induced stress in a circular elastic plate of radius b with an indented circular hole of radius a at the center. The magnitudes of the normal and tangential components for various span ratio ab are computed. The results of this analysis show a definitive relationship between the ...
Directory of Open Access Journals (Sweden)
Liang Li
2016-06-01
Full Text Available Monte Carlo simulations were performed for three-dimensional Ising model to study the relationships between magnetic Barkhausen noise and elastic stress of steel. The magnetization process was simulated and the dimensionless magnetic Barkhausen noise was calculated by the differentiation of magnetization. Coupling constant of energy exchange in Ising model is considered to be inversely proportional to applied tensile stress. The simulation results show that as coupling constant decreases, the magnetic Barkhausen noise increases, as proved by the experimental results.
Salvati, Enrico; Zhang, Hongjia; Fong, Kai Soon; Song, Xu; Korsunsky, Alexander M.
2017-01-01
The introduction of an overload or underload within a constant amplitude loading fatigue test leads to a retardation or acceleration of the Fatigue Crack Growth Rate (FCGR). The understanding of the causes of these effects is essential in the context of variable amplitude fatigue loading, since in principle any loading history can be represented as a sequence of overloads and underloads. In the case of overload, along with some other minor causes, the residual stress changes at the crack tip and crack closure behind the tip can be thought of as the main factors that affect the fatigue crack growth rate. Whilst this has been recognised and accepted for many decades, controversy persists regarding the relative significance and presence of these two effects, and consensus is yet to emerge. The effect of crack closure, when the baseline loading ratio is high enough, can be inhibited so that the main cause of retardation becomes doubtless the residual stress present ahead the crack tip. In the present paper we report our attempt to deconvolve the contributions of crack closure and residual stress on crack retardation following an overload. To accomplish this task we analyse the results of fatigue tests run at two baseline load ratios, namely R=0.1 and R=0.7. At the load ratio of R=0.7 the crack closure effect is not operative, as confirmed by Digital Image Correlation analysis of the crack flanks close to the tip, and post mortem fractographic analysis of crack surfaces. Therefore, for R=0.7 the compressive residual stress region created by the overload ahead of the crack tip is the sole mechanism causing crack retardation. Therefore, for R=0.7 the focus must be placed entirely on the strain field around the crack tip. To this end, line profiles along the crack bisector of elastic strain in the crack opening direction were collected at several stages of crack propagation past the overload using in situ Synchrotron X-ray Powder Diffraction (SXRPD) technique. By
Jiao, Sicheng; Zhang, Chengyan; Liu, Guancheng; Lu, Jiping; Tang, Shuiyuan
2017-08-01
A series of turning experiments have been carried out to study the effect of different cutting speed, feed rate and pre-tightening torque on residual stress distribution during turning of weak stiffness revolving parts. Surface residual stress and the peak residual compressive stress are selected from the typical residual stress distribution profile. The residual stress by turning was measured by X-ray diffraction method. In order to get the distribution of residual stress along depth direction, the specimens need to be etched layer by layer. From this investigation, it can be concluded that it is practicable to control the distribution of residual stress by changing the pre-tightening torque and cutting parameters during turning of weak stiffness revolving parts.
Differential RF MEMS interwoven capacitor immune to residual stress warping
Elshurafa, Amro M.
2012-07-27
A RF MEMS capacitor with an interwoven structure is designed, fabricated in the PolyMUMPS process and tested in an effort to address fabrication challenges usually faced in MEMS processes. The interwoven structure was found to offer several advantages over the typical MEMS parallel-plate design including eliminating the warping caused by residual stress, eliminating the need for etching holes, suppressing stiction, reducing parasitics and providing differential capability. The quality factor of the proposed capacitor was higher than five throughout a 2–10 GHz range and the resonant frequency was in excess of 20 GHz.
Quantification of Residual Stresses in External Attachment Welding Applications
DEFF Research Database (Denmark)
Alhajri, R.; Liu, S.; Yu, Z.
2017-01-01
It is uncertain whether postweld heat treatment (PWHT) should be required for external attachment welds in petrochemical industry applications where stress corrosion cracking (SCC) is a possibility. An industrial criterion established by NACE SP0472 indicates that PWHT is not required if residual...... welding (GMAW) process to deposit single beadonplate welds with ER70S6 wire on ASTM516 grade 70 pressure vessel steel plates of 6.3, 12.7, and 19 mm thicknesses. Microstructural analysis, temperature, and distortion measurements of weldments were performed to qualify the FEA modeling results. In addition...
Numerical and Experimental Analyses of Residual Stresses in
DEFF Research Database (Denmark)
Hansen, Jan Langkjær; Hattel, Jesper; Lorentzen, Torben
1999-01-01
been done using the novel non-destructive technique of neutron diffraction.The thermal model takes into account the moving heat source in the V-shaped weld. The heat source is modelled by filler material being added continuously in connection with a body flux. In order to obtain a more realistic weld......Butt-welding in one pass with SMAW of two 10mm mild steel plates is investigated. In order to predict the residual stress fields associated with the welding procedure, a finite element model in 3D has been developed in ABAQUS. This model applies a sequential thermal and mechanical numerical...
Residual stress of particulate polymer composites with reduced thermal expansion
International Nuclear Information System (INIS)
Nishino, T; Kotera, M; Sugiura, Y
2009-01-01
Thermal expansion behavior was investigated for tangusten zirconium phosphate (Zr 2 (WO 4 )(PO 4 ) 2 (ZWP)) particulate filled poly(ether ether ketone) (PEEK) composite. ZWP is known as ceramic filler with a negative thermal expansion. By incorporating ZWP with 40 volume %, the linear thermal expansion coefficient of the PEEK composite was reduced to almost same value (2.53 X 10 -5 K -1 ) with that of aluminum. This decrease was found to be quite effective for the decrease of the residual stress at the interface between aluminum plate and the composite.
X ray measurement of residual stresses on metallic structures
International Nuclear Information System (INIS)
Barbarin, P.; Convert, M.; Miege
1983-01-01
The principle of measuring residual stresses by X ray diffraction (the famous Bragg'law is used) may be applied at an industrial level. CETIM has perfected an outfit adjusted to measurements on the spot, which can be used on metallic parts of a large size. This paper describes this equipment, giving its advantages towards previous devices, and assessing measurements errors. Some actual cases for results obtained are given. This paper starts with a brief historical account and theoretical backgrounds of the method [fr
Wave velocities in a pre-stressed anisotropic elastic medium
Indian Academy of Sciences (India)
Modiﬁed Christoffel equations are derived for three-dimensional wave propagation in a general anisotropic medium under initial stress.The three roots of a cubic equation deﬁne the phase velocities of three quasi-waves in the medium.Analytical expressions are used to calculate the directional derivatives of phase ...
International Nuclear Information System (INIS)
Besuner, P.M.; Cohen, L.M.; McLean, J.L.
1977-01-01
The stress intensity factors (Ksub(I)) for corner cracks in a boiling water reactor feedwater nozzle with stainless steel cladding are obtained for loading by internal pressure, and a fluid quench in the nozzle. Conditions with and without residual stress in the component are considered. The residual stress is simulated by means of a reference temperature change. The stress distribution for the uncracked structure is obtained from a three-dimensional finite element model. A three-dimensional influence function (IF) method, in conjunction with the boundary-integral equation method for structural analysis is employed to compute Ksub(I) values from the uncracked structure's stress distribution. It is concluded that the effects on Ksub(I) of location, thermal stresses, and residual stresses are significant and generally too complex to evaluate without advanced numerical procedures. The ulilized combination of finite element analysis of the uncracked structure and three-dimensional influence function analysis of the cracked structure is demonstrated and endorsed. (Auth.)
Pindera, Marek-Jerzy; Freed, Alan D.
1992-01-01
This paper examines the effect of the morphology of the SCS6 silicon carbide fiber on the evolution of residual stresses in SiC/Ti composites. A micromechanics model based on the concentric cylinder concept is presented which is used to calculate residual stresses in a SiC/Ti composite during axisymmetric cooling by a spatially uniform temperature change. The silicon carbide fiber is modeled as a layered material with five distinct transversely isotropic and orthotropic, elastic layers, whereas the titanium matrix is taken to be isotropic, with temperature-dependent elastoplastic properties. The results arc compared with those obtained based on the assumption that the silicon carbide fiber is isotropic and homogeneous.
A quantitative non-destructive residual stress assessment tool for pipelines.
2014-09-01
G2MT successfully demonstrated the eStress system, a powerful new nondestructive evaluation : system for analyzing through-thickness residual stresses in mechanical damaged areas of steel : pipelines. The eStress system is designed to help pipe...
Effects on Machining on Surface Residual Stress of SA 508 and Austenitic Stainless Steel
International Nuclear Information System (INIS)
Lee, Kyoung Soo; Lee, Seong Ho; Park, Chi Yong; Yang, Jun Seok; Lee, Jeong Geun; Park, Jai Hak
2011-01-01
Primary water stress corrosion cracking has occurred in dissimilar weld areas in nuclear power plants. Residual stress is a driving force in the crack. Residual stress may be generated by weld or surface machining. Residual stress due to surface machining depends on the machining method, e.g., milling, grinding, or EDM. The stress is usually distributed on or near the surface of the material. We present the measured residual stress for machining on SA 508 and austenitic stainless steels such as TP304 and F316. The residual stress can be tensile or compressive depending on the machining method. The depth and the magnitude of the residual stress depend on the material and the machining method
Residual stress reduction in the penetration nozzle weld joint by overlay welding
International Nuclear Information System (INIS)
Jiang, Wenchun; Luo, Yun; Wang, B.Y.; Tu, S.T.; Gong, J.M.
2014-01-01
Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle
Seif, Dariush; Po, Giacomo; Mrovec, Matous; Lazar, Markus; Elsässer, Christian; Gumbsch, Peter
2015-05-01
The stress fields of dislocations predicted by classical elasticity are known to be unrealistically large approaching the dislocation core, due to the singular nature of the theory. While in many cases this is remedied with the approximation of an effective core radius, inside which ad hoc regularizations are implemented, such approximations lead to a compromise in the accuracy of the calculations. In this work an anisotropic nonsingular elastic representation of dislocation fields is developed to accurately represent the near-core stresses of dislocations in α -iron. The regularized stress field is enabled through the use of a nonsingular Green's tensor function of Helmholtz-type gradient anisotropic elasticity, which requires only a single characteristic length parameter in addition to the material's elastic constants. Using a magnetic bond-order potential to model atomic interactions in iron, molecular statics calculations are performed, and an optimization procedure is developed to extract the required length parameter. Results show the method can accurately replicate the magnitude and decay of the near-core dislocation stresses even for atoms belonging to the core itself. Comparisons with the singular isotropic and anisotropic theories show the nonsingular anisotropic theory leads to a substantially more accurate representation of the stresses of both screw and edge dislocations near the core, in some cases showing improvements in accuracy of up to an order of magnitude. The spatial extent of the region in which the singular and nonsingular stress differ substantially is also discussed. The general procedure we describe may in principle be applied to accurately model the near-core dislocation stresses of any arbitrarily shaped dislocation in anisotropic cubic media.
Residual Stresses in 21-6-9 Stainless Steel Warm Forgings
Energy Technology Data Exchange (ETDEWEB)
Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.
2012-11-14
Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.
International Nuclear Information System (INIS)
Hua Jiang; Shivpuri, Rajiv; Cheng Xiaomin; Bedekar, Vikram; Matsumoto, Yoichi; Hashimoto, Fukuo; Watkins, Thomas R.
2005-01-01
Residual stress on the machined surface and the subsurface is known to influence the service quality of a component, such as fatigue life, tribological properties, and distortion. Therefore, it is essential to predict and control it for enhanced performance. In this paper, a newly proposed hardness based flow stress model is incorporated into an elastic-viscoplastic finite element model of hard turning to analyze process variables that affect the residual stress profile of the machined surface. The effects of cutting edge geometry and workpiece hardness as well as cutting conditions, such as feed rate and cutting speed, are investigated. Numerical analysis shows that hone edge plus chamfer cutting edge and aggressive feed rate help to increase both compressive residual stress and penetration depth. These predictions are validated by face turning experiments which were conducted using a chamfer with hone cutting edge for different material hardness and cutting parameters. The residual stresses under the machined surface are measured by X-ray diffraction/electropolishing method. A maximum circumferential residual stress of about 1700 MPa at a depth of 40 μm is reached for hardness of 62 HRc and feed rate of 0.56 mm/rev. This represents a significant increase from previously reported results in literatures. It is found from this analysis that using medium hone radius (0.02-0.05 mm) plus chamfer is good for keeping tool temperature and cutting force low, while obtaining desired residual stress profile
Stress corrosion crack depth investigation using the time reversed elastic nonlinearity diagnostic.
Anderson, Brian E; Pieczonka, Lukasz; Remillieux, Marcel C; Ulrich, Timothy J; Le Bas, Pierre-Yves
2017-01-01
Evidence of the ability to probe depth information of stress corrosion cracking (SCC) are presented using the time reversed elastic nonlinearity diagnostic (TREND). Depth estimation of SCC is important to determine when a stainless steel canister has been breached. TREND is a method to focus elastic energy to a point in space in order to probe that point for damage and its' depth penetration is used here to study depth information about SCC. High frequencies are used to probe near the surface, while low frequencies are used to probe deeper into a stainless steel section of a cylinder.
Directory of Open Access Journals (Sweden)
Ivan V. Antonets
2018-01-01
Full Text Available The main focus in the design of weighing and batching devices is to create a gravimetric technique, capable of providing not only mass measurement – weighing with the required accuracy and speed, but also automatic control of technological processes and their control and regulation. In this case, the opportunity of two-way communication with a computer when designing the load measuring devices is realized, allowing remote monitoring and solution of logical problems associated with the management process. Modern automatic weighing and batching devices are important parts of comprehensive automation in different branches of industry. Existing developments of electrical, electronic, computing and other branches of instrument engineering techniques allow to implement transformations of the measured quantity with a very high degree of accuracy. However, if the measured quantity in the weighing process is perceived by the elastic sensing element of low quality, then no matter how high the accuracy of further changes is; the characteristics of the elastic element will limit the accuracy of the instrument as a whole. Although the elastic elements are simple mechanical parts, and many types of elastic elements are known and are widely used for many decades, their performance often does not meet the requirements, and hampers the device creation of high accuracy classes. Growing requirements for primary transformer makes actual the problem solution of improving the quality of elastic sensing elements not only in the manufacture but in the design. This led to the appearance of projects aimed at the development of computational and experimental methods that have altered the methodology for the design of force measuring devices.
Directory of Open Access Journals (Sweden)
Zhi-xin Yang
2018-01-01
Full Text Available In this study, based on the pressure blister test technique, a theoretical study on the synchronous characterization of surface and interfacial mechanical properties of thin-film/substrate systems with residual stress was presented, where the problem of axisymmetric deformation of a blistering film with initial stress was analytically solved and its closed-form solution was presented. The expressions to determine Poisson’s ratios, Young’s modulus, and residual stress of surface thin films were derived; the work done by the applied external load and the elastic energy stored in the blistering thin film were analyzed in detail and their expressions were derived; and the interfacial adhesion energy released per unit delamination area of thin-film/substrate (i.e., energy release rate was finally presented. The synchronous characterization technique presented here has theoretically made a big step forward, due to the consideration for the residual stress in surface thin films.
Directory of Open Access Journals (Sweden)
Shouetsu Itou
2012-01-01
Full Text Available Stresses around two parallel cracks of equal length in an infinite elastic medium are evaluated based on the linearized couple-stress theory under uniform tension normal to the cracks. Fourier transformations are used to reduce the boundary conditions with respect to the upper crack to dual integral equations. In order to solve these equations, the differences in the displacements and in the rotation at the upper crack are expanded through a series of functions that are zero valued outside the crack. The unknown coefficients in each series are solved in order to satisfy the boundary conditions inside the crack using the Schmidt method. The stresses are expressed in terms of infinite integrals, and the stress intensity factors can be determined using the characteristics of the integrands for an infinite value of the variable of integration. Numerical calculations are carried out for selected crack configurations, and the effect of the couple stresses on the stress intensity factors is revealed.
International Nuclear Information System (INIS)
Paradowska, A.M.; Price, J.W.; Finlayson, T.R.; Lienert, U.; Ibrahim, R.
2010-01-01
This paper explores the use of neutron and synchrotron diffractions for the evaluation of residual stresses in welded components. It has been shown that it is possible to achieve very good agreement between the two independent diffraction techniques. This study shows the significance of the weld start and end sites on the residual strain/stress distribution. Quantitative evaluation of the residual stress development process for multibead weldments has been presented. Some measurements were also taken before and after postweld stress relieving to establish the reduction and redistribution of the residual stress. The detailed measurements of residual stress around the weld achieved in this work significantly improve the knowledge and understanding of residual stress in welded components.
Residual stress measurement of the jacket material for ITER coil by neutron diffraction
Energy Technology Data Exchange (ETDEWEB)
Tsuchiya, Yoshinori [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment
1998-03-01
Nickel-Iron based super alloy INCOLOY 908 is used for the jacket of a central solenoid coil (CS coil) of the International Thermonuclear Experimental Reactor (ITER). INCOLOY 908, however, has a possibility of fracture due to Stress Accelerated Grain Boundary Oxidation (SAGBO) under a tensile residual stress beyond 200MPa. Therefore it is necessary to measure the residual stress of the jacket to avoid SAGBO. We performed residual stress measurement of the jacket by neutron diffraction using the neutron diffractometer for residual stress analysis (RESA) installed at JRR-3M in JAERI. A sample depth dependence of internal strain was obtained from the (111) plane spacing. A residual stress distribution was calculated from the strain using Young`s modulus and Poisson`s ratio that were evaluated by a tensile test with neutron diffraction. The result shows that the tensile residual stress exceeds 200MPa of the SAGBO condition in some regions inside the jacket. (author)
Effect of residual stress on the integrity of a branch connection
International Nuclear Information System (INIS)
Law, M.; Kirstein, O.; Luzin, V.
2012-01-01
A new connection to an existing gas pipeline was made by hot-tapping, welding directly onto a pressurised pipeline. The welds were not post-weld heat treated, causing significant residual stresses. The critical weld had residual stresses determined by neutron diffraction using ANSTO's residual stress diffractometer, Kowari. The maximum measured residual stress (290 MPa) was 60% of the yield strength. The magnitudes of errors from a number of sources were estimated. An integrity assessment of the welded branch connection was performed with the measured residual stress values and with residual stress distributions from the BS 7910 and API 579 analysis codes. Analysis using estimates of residual stress from API 579 overestimated the critical crack size. Highlights: ► Residual stresses were measured by neutron diffraction in a thick section, non post-weld heat treated ferritic weld. ► There is little published data on these welds. ► The work compares the measured residual stresses with code-based residual stress distributions.
On residual stress prescriptions for fitness for service assessment of pipe girth welds
International Nuclear Information System (INIS)
Dong, Pingsha; Song, Shaopin; Zhang, Jinmiao; Kim, Myung H.
2014-01-01
This paper aims to provide a detailed assessment of some of the existing residual stress profiles stipulated in widely used fitness-for-service assessment codes and standards, such as BS 7910 Appendix Q and API 579 RP Annex E, by taking advantage of some comprehensive residual stress studies that have recently become available. After presenting a case study on which residual stress measurements are available for validating finite element based residual stress analysis procedure, residual stress profiles stipulated in BS 7910 for pipe girth welds are selected for detailed evaluation by comparing residual stress distribution characteristics shown in parametric finite element results. A shell theory based full-field residual stress profile estimation scheme is then presented to illustrate how an improved estimation of residual stress profiles can be achieved in light of some of the deficiencies in BS 7910 and API 579 identified in this study. - Highlights: • Critically assessed girth weld residual stress profiles in major FFS Codes and Standards. • Identified deficiencies in relating to pipe geometry, heat input, and axial distance from weld. • Presented a shell theory based scheme for prescribing full-field residual stress profiles
International Nuclear Information System (INIS)
Ahmad, Bilal; Fitzpatrick, Michael E.
2015-01-01
Residual stress measurement is often required for the assessment of structural integrity of components. Measurement of residual stress in corrosion tested specimens is challenging owing to the difficulty of accessing the surface because of the rust layer. This study explored the potential methods for the surface preparation of an ultrasonically-peened and accelerated corrosion tested DH36 marine steel fillet welded specimen to ease the way for subsequent residual stress measurement using neutron diffraction and the contour method. We find that hydroblasting introduces compressive residual stress at the surface that will alter the surface stress to be measured
Experimental and Numerical Studies on Residual Stress in Wide Butt Welds
Directory of Open Access Journals (Sweden)
Yang Ding
2017-01-01
Full Text Available The presence of residual stress in steel members can significantly compromise the stiffness and fatigue life of steel structural components. This influence becomes more serious for the wide butt welds in the construction of large-sized steel members due to the different residual stress distribution from the normal size butt welds. This paper experimentally studied the residual stress in the wide butt welds through an 8-experiment test program. High residual stress was produced during the wide butt welding and this stress was observed to be even higher than the yield strength of the steel. Moreover, this residual stress in the steel plate was firstly compressive and then transferred into tensile stress with the increase in the distance away from the butt weld line. The magnitude of the residual stress increased with the increase in the width of the welding seams. This paper also developed a finite element model by SYSWELD to simulate the residual stress produced by the wide butt welding. The accuracy of the FE simulation was checked by the reported test results. In order to reduce the residual stress, the ultrasonic peening method was adopted. The analysis results indicated that ultrasonic peening method effectively reduced the residual stress caused by the wide butt welding during the construction.
Schuberth, B. S. A.; Zaroli, C.; Nolet, G.
2014-12-01
We study wavefield effects in elastic isotropic 3-D seismic structures derived from the temperature field of a high resolution mantle circulation model. More specifically, we quantify the structural dispersion of traveltime residuals of direct P- and S-waves in a model with realistic length-scales and magnitudes of the variations in seismic velocities and density. 3-D global wave propagation is simulated using a spectral element method, and traveltime residuals are measured in four different frequency bands by cross-correlation of 3-D and 1-D synthetic waveforms. Intrinsic (dissipative) attenuation is deliberately neglected, so that any variation of traveltimes with frequency can be attributed to structural effects. Additional simulations are performed for a model in which 3-D structure is removed in the upper 800 km to isolate the dispersion signal of the lower mantle. One question that we address is whether the structural length-scales inherent to a vigorously convecting mantle give rise to significant body-wave dispersion. In our synthetic dataset, the difference between long-period and short-period traveltime residuals generally increases with increasing short-period residual. However, we do not find an exact linear dependence, and in case of P-waves even non-monotonic behaviour. At largest short-period residuals, average dispersion is on the order of 2 s for both P- and S-waves and even larger when structure is confined to the lower mantle. Dispersion also appears to be asymmetric; that is, larger for negative than for positive residuals. The standard deviations of both P- and S-wave residuals also increase with increasing period and we discuss possible explanations for this behaviour. Overall, wavefield effects in both models are generally stronger for P-waves than for S-waves at the same frequencies. We also find that for certain combinations of periods, the difference between the respective residuals is very similar between the "whole mantle" and the "lower
Determination of Bulk Residual Stresses in Electron Beam Additive-Manufactured Aluminum
Brice, Craig A.; Hofmeister, William H.
2013-11-01
Additive-manufactured aluminum alloy deposits were analyzed using neutron diffraction to characterize the effect of intermediate stress relief anneal heat treatment on bulk residual stresses in the final part. Based on measured interplanar spacing, stresses were calculated at various locations along a single bead, stacked wall deposit. A comparison between an uninterrupted deposited wall and an interrupted, stress-relieved, and annealed deposited wall showed a measureable reduction in residual stress magnitude at the interface with a corresponding shift in stress character into the deposit. This shift changes the interface stresses from purely compressive to partially tensile. The residual stress profile varied along the length of the deposit, and the heat-treatment procedure reduced the overall magnitude of the stress at the interface by 10 through 25 MPa. These results are interpreted in terms of thermal gradients inherent to the process and compared with prior residual stress-characterization studies in additive-manufactured metallic structures.
Hong, Seokmin; Lee, Junghoon; Lee, Sunghak; Woo, Wanchuck; Kim, Sung-Kyu; Kim, Hyoung Seop
2014-04-01
In Twinning Induced Plasticity (TWIP) steels, delayed fracture occurs due to residual stresses induced during deep drawing. In order to investigate the relation between residual stresses and delayed fracture, in the present study, residual stresses of deep drawn TWIP steels (22Mn-0.6C and 18Mn-2Al-0.6C steels) were investigated using the finite element method (FEM) and neutron diffraction measurements. In addition, the delayed fracture properties were examined by dipping tests of cup specimens in the boiled water. In the FEM analysis, the hoop direction residual stress was highly tensile at cup edge, and the delayed fracture was initiated by the separation of hoop direction and propagated in an axial direction. According to the neutron diffraction analysis, residual stresses in 18Mn-2Al-0.6C steel were about half the residual stresses in 22Mn-0.6C steel. From the residual strain measurement using electron back-scatter diffraction, formation of deformation twins caused a lot of grain rotation and local strain at the grain boundaries and twin boundaries. These local residual strains induce residual stress at boundaries. Al addition in TWIP steels restrained the formation of deformation twins and dynamic strain aging, resulting in more homogeneous stress and strain distributions in cup specimens. Thus, in Al-added TWIP steels, residual stress of cup specimen considerably decreased, and delayed fracture resistance was remarkably improved by the addition of Al in TWIP steels.
Newman, John A.; Smith, Stephen W.; Seshadri, Banavara R.; James, Mark A.; Brazill, Richard L.; Schultz, Robert W.; Donald, J. Keith; Blair, Amy
2015-01-01
An on-line compliance-based method to account for residual stress effects in stress-intensity factor and fatigue crack growth property determinations has been evaluated. Residual stress intensity factor results determined from specimens containing friction stir weld induced residual stresses are presented, and the on-line method results were found to be in excellent agreement with residual stress-intensity factor data obtained using the cut compliance method. Variable stress-intensity factor tests were designed to demonstrate that a simple superposition model, summing the applied stress-intensity factor with the residual stress-intensity factor, can be used to determine the total crack-tip stress-intensity factor. Finite element, VCCT (virtual crack closure technique), and J-integral analysis methods have been used to characterize weld-induced residual stress using thermal expansion/contraction in the form of an equivalent delta T (change in local temperature during welding) to simulate the welding process. This equivalent delta T was established and applied to analyze different specimen configurations to predict residual stress distributions and associated residual stress-intensity factor values. The predictions were found to agree well with experimental results obtained using the crack- and cut-compliance methods.
Residual stresses in a co-sintered SOC half-cell during post-sintering cooling
DEFF Research Database (Denmark)
Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen
2014-01-01
Due to the thermal expansion mismatch between the layers of a Solid Oxide Cell, residual stresses (thermal stresses) develop during the cooling after sintering. Residual stresses can induce cell curvature for asymmetric cells but more importantly they also result in more fragile cells. Depending...
Pereira, Ras; Bicalho, A A; Franco, S D; Tantbirojn, D; Versluis, A; Soares, C J
2016-01-01
To evaluate the effect of the restorative protocol on cuspal strain, fracture resistance, residual stress, and mechanical properties of restorative materials in endodontically treated molars. Forty-five molars received mesio-occlusal-distal (MOD) Class II preparations and endodontic treatment followed by direct restorations using three restorative protocols: composite resin (CR) only (Filtek Supreme, 3M-ESPE), resin modified glass ionomer cement in combination with CR (Vitremer, 3M-ESPE in pulp chamber and Filtek Supreme in MOD cavity), conventional glass ionomer cement in combination with composite resin (CGI-CR) (Ketac Fil, 3M-ESPE in pulp chamber and Filtek Supreme in MOD cavity). Cuspal strain was measured using strain gauges, and fracture resistance was tested with an occlusal load. Elastic modulus (EM) and Vickers hardness (VH) of the restorative materials were determined at different depths using dynamic microhardness indentation. Curing shrinkage was measured using the strain gauge technique. The restorative protocols were also simulated in finite element analysis (FEA). The shrinkage strain, cuspal strain, EM, VH, and fracture resistance data were statistically analyzed using split-plot analysis of variance and Tukey test (p=0.05). Residual shrinkage stresses were expressed in modified von Mises equivalent stresses. Shrinkage strain values (in volume %) were Ketac Fil (0.08±0.01) restorative protocol significantly affected the biomechanical behavior of endodontically treated molars. Using glass ionomer to fill the pulp chamber is recommended when endodontically treated molars receive direct composite restorations because it reduces cuspal strain and increases fracture resistance.
International Nuclear Information System (INIS)
Ju, D Y; Han, B
2015-01-01
In this paper, in order to approach this problem, specimens of pure titanium were treated with WCP, and the subsequent changes in microstructure, residual stress, and surface morphologies were investigated as a function of WCP duration. The influence of water cavitation peening (WCP) treatment on the microstructure of pure titanium was investigated. A novel combined finite element and dislocation density method (FEM/DDM), proposed for predicting macro and micro residual stresses induced on the material subsurface treated with water cavitation peening, is also presented. A bilinear elastic-plastic finite element method was conducted to predict macro-residual stresses and a dislocation density method was conducted to predict micro-residual stresses. These approaches made possible the prediction of the magnitude and depth of residual stress fields in pure titanium. The effect of applied impact pressures on the residual stresses was also presented. The results of the FEM/DDM modeling were in good agreement with those of the experimental measurements. (paper)
International Nuclear Information System (INIS)
Hayashi, Makoto; Ishiwata, Masayuki; Minakawa, Noriaki; Funahashi, Satoru; Root, J.H.
1995-01-01
Neutron diffraction measurement have been made to investigate the diffraction plane dependence of elastic constants in ferritic steel. The measured diffraction planes were 110, 220, 112, 222 and 200. In the measurement a small tensile specimen was loaded in the tensile test rig specially designed for a neutron diffractometer. The strains obtained for five diffraction planes increased almost in proportion to the applied stress up to 230 MPa nearly equivalent to the yield stress. The mean elastic constants obtained were E=243 GPa and ν=0.28 for 110, 220 and 112, 182 GPa and 0.31 for softest 200, and 268 GPa and 0.30 for stiffest 222, respectively. The bulk elastic constants, E=222 GPa and ν=0.29, measured by the strain gauges almost agreed with the mean values for 110, 220 and 112. The Kroner elastic model is found to account for the diffraction plane dependence of Young's modulus and Poisson's ratio of the ferritic steel. (author)
Residual stresses in U-bending deformations and expansion joints of heat exchanger tubes
International Nuclear Information System (INIS)
Kim, Woo Gon; Kim, Sun Jae; Jang, Jin Sung; Kuk, Ii Hiun; Bae, Kang Gug; Kim, Sung Chung
2000-01-01
Residual stress induced in U-bending and tube-to-tubesheet joint processes of PWR's rew-1 heat exchanger tube was measured by X-ray method and Hole-Drilling Method(HDM). Compressive residual stresses(-) at the extrados surface were induced in U-bending, and its maximum value reached -319MPa in axial direction at the position of ψ=0 deg. Tensile residual stresses (+) of 0σ zz =45 MPa and σ θθ =25MPa were introduced in the intrados surface at the position of ψ=0 deg. Maximum tensile residual stress of 170 MPa was measured at the flank side at the position of ψ=90 deg, i.e., at apex region. It was observed that higher stress gradient was generated at the irregular transition regions (ITR). The trend of residual stress induced by U-bending process of the tubes was found to be related with the change of ovality. The residual stress induced by the explosive joint method was found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region (TR), and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction
International Nuclear Information System (INIS)
Frutos, E.; Multigner, M.; Gonzalez-Carrasco, J.L.
2010-01-01
This research addresses the determination of residual stresses in sandblasted austenitic steel by ultramicroindentation techniques using a sharp indenter, of which the sensitivity to residual stress effects is said to be inferior to that of spherical ones. The introduction of an angular correction in the model of Wang et al. which relates variations in the maximum load to the presence of residual stresses is proposed. Similarly, the contribution to the hardness of grain size refinement and work hardening, developed as a consequence of the severe plastic deformation during blasting, is determined in order to avoid overestimation of the residual stresses. Measurements were performed on polished cross sections along a length of several microns, thus obtaining a profile of the residual stresses. Results show good agreement with those obtained by synchrotron radiation on the same specimens, which validates the method and demonstrates that microindentation using sharp indenters may be sensitive to the residual stress effect.
Influence of Residual Stress on Fatigue Design of AISI 304 Stainless Steel
Directory of Open Access Journals (Sweden)
L. Singh
2011-06-01
Full Text Available Austenitic stainless steel cannot be hardened by any form of heat treatment, in fact, quenching from 10000C merely softens them. They are usually cold worked to increase the hardness. Shot peening is a cold working process that changes micro-structure as well as residual stress in the surface layer. In the present work, the compressive residual stress and fatigue strength of AISI 304 austenitic stainless steel have been evaluated at various shot peening conditions. The improvement in various mechanical properties such as hardness, damping factors and fatigue strength was noticed. Compressive residual stress induced by shot peening varies with cyclic loading due to relaxation of compressive residual stress field. The consideration of relaxed compressive residual stress field instead of original compressive residual stress field provides reliable fatigue design of components. In this paper, the exact reductions in weight and control of mechanical properties due to shot peening process are discussed.
Energy Technology Data Exchange (ETDEWEB)
Frutos, E. [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)] [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain); Multigner, M. [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain); Gonzalez-Carrasco, J.L., E-mail: jlg@cenim.csic.es [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)
2010-07-15
This research addresses the determination of residual stresses in sandblasted austenitic steel by ultramicroindentation techniques using a sharp indenter, of which the sensitivity to residual stress effects is said to be inferior to that of spherical ones. The introduction of an angular correction in the model of Wang et al. which relates variations in the maximum load to the presence of residual stresses is proposed. Similarly, the contribution to the hardness of grain size refinement and work hardening, developed as a consequence of the severe plastic deformation during blasting, is determined in order to avoid overestimation of the residual stresses. Measurements were performed on polished cross sections along a length of several microns, thus obtaining a profile of the residual stresses. Results show good agreement with those obtained by synchrotron radiation on the same specimens, which validates the method and demonstrates that microindentation using sharp indenters may be sensitive to the residual stress effect.
Cell Wall Remodeling Enzymes Modulate Fungal Cell Wall Elasticity and Osmotic Stress Resistance.
Ene, Iuliana V; Walker, Louise A; Schiavone, Marion; Lee, Keunsook K; Martin-Yken, Hélène; Dague, Etienne; Gow, Neil A R; Munro, Carol A; Brown, Alistair J P
2015-07-28
The fungal cell wall confers cell morphology and protection against environmental insults. For fungal pathogens, the cell wall is a key immunological modulator and an ideal therapeutic target. Yeast cell walls possess an inner matrix of interlinked β-glucan and chitin that is thought to provide tensile strength and rigidity. Yeast cells remodel their walls over time in response to environmental change, a process controlled by evolutionarily conserved stress (Hog1) and cell integrity (Mkc1, Cek1) signaling pathways. These mitogen-activated protein kinase (MAPK) pathways modulate cell wall gene expression, leading to the construction of a new, modified cell wall. We show that the cell wall is not rigid but elastic, displaying rapid structural realignments that impact survival following osmotic shock. Lactate-grown Candida albicans cells are more resistant to hyperosmotic shock than glucose-grown cells. We show that this elevated resistance is not dependent on Hog1 or Mkc1 signaling and that most cell death occurs within 10 min of osmotic shock. Sudden decreases in cell volume drive rapid increases in cell wall thickness. The elevated stress resistance of lactate-grown cells correlates with reduced cell wall elasticity, reflected in slower changes in cell volume following hyperosmotic shock. The cell wall elasticity of lactate-grown cells is increased by a triple mutation that inactivates the Crh family of cell wall cross-linking enzymes, leading to increased sensitivity to hyperosmotic shock. Overexpressing Crh family members in glucose-grown cells reduces cell wall elasticity, providing partial protection against hyperosmotic shock. These changes correlate with structural realignment of the cell wall and with the ability of cells to withstand osmotic shock. The C. albicans cell wall is the first line of defense against external insults, the site of immune recognition by the host, and an attractive target for antifungal therapy. Its tensile strength is conferred by
Residual stresses analysis of friction stir welding using one-way FSI simulation
International Nuclear Information System (INIS)
Kang, Sung Wook; Jang, Beom Seon; Song, Ha Cheol
2015-01-01
When certain mechanisms, such as plastic deformations and temperature gradients, occur and are released in a structure, stresses remain because of the shape of the structure and external constraints. These stresses are referred to as residual stresses. The base material locally expands during heating in the welding process. When the welding is completed and cooled to room temperature, the residual stresses are left at nearly the yield strength level. In the case of friction stir welding, the maximum temperature is 80% to 90% of the melting point of the materials. Thus, the residual stresses in the welding process are smaller than those in other fusion welding processes; these stresses have not been considered previously. However, friction stir welding residual stresses are sometimes measured at approximately 70% or above. These residual stresses significantly affect fatigue behavior and lifetime. The present study investigates the residual stress distributions in various welding conditions and shapes of friction stir welding. In addition, the asymmetric feature is considered in temperature and residual stress distribution. Heat transfer analysis is conducted using the commercial computational fluid dynamics program Fluent, and results are used in the finite element structural analysis with the ANSYS Multiphysics software. The calculated residual stresses are compared with experimental values using the X-ray diffraction method.
International Nuclear Information System (INIS)
Ihara, Ryohei; Hashimoto, Tadafumi; Mochizuki, Masahito
2012-01-01
Stress corrosion cracking (SCC) has been observed near heat affected zone (HAZ) of primary loop recirculation pipes made of low-carbon austenitic stainless steel type 316L in the nuclear power plants. For the non-sensitization material, residual stress is the important factor of SCC, and it is generated by machining and welding. In the actual plants, welding is conducted after machining as manufacturing processes of welded pipes. It could be considered that residual stress generated by machining is varied by welding as a posterior process. This paper presents residual stress variation due to manufacturing processes of pipes using X-ray diffraction method. Residual stress distribution due to welding after machining had a local maximum stress in HAZ. Moreover, this value was higher than residual stress generated by welding or machining. Vickers hardness also had a local maximum hardness in HAZ. In order to clarify hardness variation, crystal orientation analysis with EBSD method was performed. Recovery and recrystallization were occurred by welding heat near the weld metal. These lead hardness decrease. The local maximum region showed no microstructure evolution. In this region, machined layer was remained. Therefore, the local maximum hardness was generated at machined layer. The local maximum stress was caused by the superposition effect of residual stress distributions due to machining and welding. Moreover, these local maximum residual stress and hardness are exceeded critical value of SCC initiation. In order to clarify the effect of residual stress on SCC initiation, evaluation including manufacturing processes is important. (author)
Robinson, J.S; Tanner, D.A
2003-01-01
peer-reviewed Residual stresses develop in the aluminium alloy 7010 when the material is quenched from the solution heat treatment temperature. Residual stress measurements have been made using the X-ray diffraction technique and a longitudinal split sawcut method to determine the magnitude of residual stress that develops in specimens sectioned from large open die forgings as a result of (a) quenching these specimens into water at different temperatures, and (b) cold water quenching from ...
Measurement of residual stress in a friction welded joint by using neutron diffraction
International Nuclear Information System (INIS)
Okido, Shinobu; Morii, Yukio; Hayashi, Makoto; Minakawa, Nobuaki
2001-01-01
The mechanism that produces residual stress near the boundary of two metals connected by friction welding was investigated by neutron diffraction. This investigation showed that the residual stress near the boundary of friction welding was compressive (about 300 MPa) at the surface and tensile (about 200 MPa) at the center of the welded specimen. These results indicate that the residual stress was produced by the heat history during cooling after the upsetting process. (author)
Several methods applied to measuring residual stress in a known specimen
International Nuclear Information System (INIS)
Prime, M.B.; Rangaswamy, P.; Daymond, M.R.; Abelin, T.G.
1998-01-01
In this study, a beam with a precisely known residual stress distribution provided a unique experimental opportunity. A plastically bent beam was carefully prepared in order to provide a specimen with a known residual stress profile. 21Cr-6Ni-9Mn austenitic stainless steel was obtained as 43 mm square forged stock. Several methods were used to determine the residual stresses, and the results were compared to the known values. Some subtleties of applying the various methods were exposed
Relaxation of Shot-Peened Residual Stresses Under Creep Loading (Preprint)
National Research Council Canada - National Science Library
Buchanan, Dennis J; John, Reji; Brockman, Robert A
2008-01-01
.... Compressive residual stresses retard initiation and growth of fatigue cracks. During the component loading history, loading, or during elevated temperature static loading, such as thermal exposure and creep...
X-ray residual stress analysis on machined and tempered HPSN-ceramics
Energy Technology Data Exchange (ETDEWEB)
Immelmann, S.; Welle, E.; Reimers, W. [Hahn-Meitner-Institut Berlin GmbH (Germany)
1997-11-15
The residual stress state induced by grinding and tempering of hot pressed silicon nitride (HPSN) samples is studied by X-ray diffraction. The results reveal that the residual stress values at the surface of the samples as well as their gradient within the penetration depth of the X-rays depend on the sintering aid and thus, on the glassy phase content of the HPSN. Tempering of the ground HPSN reduces the residual stress values due to microplastic deformation, whereas an oxidation of the glassy phase leads to the formation of compressive residual stresses. (orig.) 35 refs.
Residual stress delaying phase transformation in Y-TZP bio-restorations
Allahkarami, Masoud; Hanan, Jay C.
2012-01-01
Engineering favorable residual stress for the complex geometry of bi-layer porcelain-zirconia crowns potentially prevents crack initiation and improves the mechanical performance and lifetime of the dental restoration. In addition to external load, the stress field depends on initial residual stress before loading. Residual stress is the result of factors such as the thermal expansion mismatch of layers and compliance anisotropy of zirconia grains in the process of sintering and cooling. Stress induced phase transformation in zirconia extensively relaxes the residual stress and changes the stress state. The objective of this study is to investigate the coupling between tetragonal to monoclinic phase transformations and residual stress. Residual stress, on the surface of the sectioned single load to failure crown, at 23 points starting from the pure tetragonal and ending at a fully monoclinic region were measured using the micro X-ray diffraction sin2 ψ method. An important observation is the significant range in measured residual stress from a compressive stress of -400 MPa up to tensile stress of 400 MPa and up to 100% tetragonal to monoclinic phase transformation.
International Nuclear Information System (INIS)
Lee, Joon Hyun; Son, Bong Jin
1997-01-01
Although discontinuously reinforced metal matrix composite(MMC) is one of the most promising materials for applications of aerospace, automotive industries, the thermal residual stresses developed in the MMC due to the mismatch in coefficients of thermal expansion between the matrix and the fiber under a temperature change has been pointed out as one of the serious problem in practical applications. There are very limited nondestructive techniques to measure the residual stress of composite materials. However, many difficulties have been reported in their applications. Therefore it is important to establish analytical model to evaluate the thermal residual stress of MMC for practical engineering application. In this study, an elastic model is developed to predict the average thermal residual stresses in the matrix and fiber of a misoriented short fiber composite. The thermal residual stresses are induced by the mismatch in the coefficient of the thermal expansion of the matrix and fiber when the composite is subjected to a uniform temperature change. The model considers two-dimensional in-plane fiber misorientation. The analytical formulation of the model is based on Eshelby's equivalent inclusion method and is unique in that it is able to account for interactions among fibers. This model is more general than past models to investigate the effect of parameters which might influence thermal residual stress in composites. The present model is to investigate the effects of fiber volume fraction, distribution type, distribution cut-off angle, and aspect ratio on thermal residual stress for in-plane fiber misorientation. Fiber volume fraction, aspect ratio, and distribution cut-off angle are shown to have more significant effects on the magnitude of the thermal residual stresses than fiber distribution type for in-plane misorientation
International Nuclear Information System (INIS)
Futakawa, Masatoshi; Steinbrech, R.W.; Tanabe, Yuji; Hara, Toshiaki
2000-01-01
The indentation crack length approach was adopted and further elaborated to evaluate residual stress and toughness of the brittle coatings: two kinds of glass coatings on steel. The influence of the residual stress on indentation cracking was examined in as-received coating condition and by in-situ superimposing a counteracting tensile stress. For purpose of providing reference toughness values stress-free pieces of separated coating material have also been examined. Thus results of the two complementary sets of experiments were assumed to prove self-consistently toughness and residual stress data of the coating. In particular, the in-situ bending of specimen in combination with the indentation test allowed us to vary deliberately the residual stress situation in glass coating. Thus experiments which utilized the combination of bending test and micro-indentation were introduced as a method to provide unambiguous information about residual compressive stress. Toughness and residual compressive stress of glass coatings used in this study were 0.46-0.50 MPa·m 1/2 and 94-111 MPa, respectively. Furthermore, a thermoelastic calculation of the residual compressive stress was performed and it is found that the value of residual compressive stress at coating surface of specimen was 90-102 MPa. (author)
Fiber-matrix Contact Stress Analysis for Elastic 2D Composite Solids
Directory of Open Access Journals (Sweden)
Rodrigo Ribeiro Paccola
Full Text Available AbstractThis paper presents a finite element formulation for the analysis of two dimensional reinforced elastic solids developing both small and large deformations without increasing the number of degrees of freedom. Fibers are spread inside the domain without the necessity of node coincidence. Contact stress analysis is carried out for both straight and curved elements via two different strategies. The first employs consistent differential relations and the second adopts a simple average calculation. The development of all equations is described along the paper. Numerical examples are employed to demonstrate the behavior of the proposed methodology and to compare the contact stress results for both calculations.
Thermal Stability of Residual Stresses in Ti-6Al-4V components
International Nuclear Information System (INIS)
Stanojevic, A; Angerer, P; Oberwinkler, B
2016-01-01
The need for light weight design while maintaining a high safety is essential for many components, especially in the aircraft industry. Therefore, it's important to consider every aspect to reduce weight, improve fatigue life and maintain safety of crucial components. Residual stresses are a major factor which can positively influence components and fulfil all three requirements. However, due to the inconstancy of the behaviour of residual stresses during the life time of a component, residual stresses are often neglected. If the behaviour of residual stresses could be described reliably over the entire life time of a component, residual stresses could be taken into account and components could be optimized even further. Mechanical and thermal loads are the main reason for relaxation of residual stresses. This work covers the thermal stability of residual stresses in Ti-6Al-4V components. Therefore, exposure tests at raised temperatures were performed on specimens with different surface conditions. Residual stresses were measured by x-ray diffraction before and after testing. Creep tests were also carried out to describe the creep behaviour and thereby the ability for residual stress relaxation. A correlation between the creep rate and amount of relaxed stress was found. The creep behaviour of the material was described by using a combination of the Norton Power law and the Arrhenius equation. The Zener-Wert-Avrami model was used to describe the residual stress relaxation. With these models a satisfying correlation between measured and calculated data was found. Hence, the relaxation of residual stresses due to thermal load was described reliably. (paper)
Péron, Mael; Jacquemin, Frédéric; Casari, Pascal; Orange, Gilles; Bailleul, Jean-Luc; Boyard, Nicolas
2017-10-01
The prediction of process induced stresses during the cooling of thermoplastic composites still represents a challenge for the scientific community. However, a precise determination of these stresses is necessary in order to optimize the process conditions and thus lower the stresses effects on the final part health. A model is presented here, that permits the estimation of residual stresses during cooling. It relies on the nonlinear laminate theory, which has been adapted to arbitrary layup sequences. The developed model takes into account the heat transfers through the thickness of the laminate, together with the crystallization kinetics. The development of the composite mechanical properties during cooling is addressed by an incremental linear elastic constitutive law, which also considers thermal and crystallization strains. In order to feed the aforementioned model, a glass fiber and PA6.6 matrix unidirectional (UD) composite has been characterized. This work finally focuses on the identification of the material and process related parameters that lower the residual stresses level, including the ply sequence, the fiber volume fraction and the cooling rate.
Residual stress measurements in polycrystalline graphite with micro-Raman spectroscopy
International Nuclear Information System (INIS)
Krishna, Ram; Jones, Abbie N.; Edge, Ruth; Marsden, Barry J.
2015-01-01
Micro-Raman microscopy technique is applied to evaluate unevenly distributed residual stresses in the various constituents of polygranular reactor grades graphite. The wavenumber based Raman shift (cm −1 ) corresponds to the local residual stress and measurements of stress dependent first order Raman spectra in graphite have enabled localized residual stress values to be determined. The bulk polygranular graphite of reactor grades – Gilsocarbon, NBG-18 and PGA – are examined to illustrate the residual stress variations in their constituents. Binder phase and filler particles have shown to be under compressive and tensile stresses, respectively. Among the studied graphite grades, the binder phase in Gilsocarbon has the highest residual stress and NBG-18 has the lowest value. Filler particles in Gilsocarbon have the highest residual stress and PGA showed the lowest, this is most likely due to the morphology of the coke particles used in the manufacturing and applied processing techniques for fabrications. Stresses have also been evaluated along the peripheral of pores and at the tips of the cracks. Cracks in filler and binder phases have shown mixed behaviour, compressive as well as tensile, whereas pores in binder and filler particles have shown compressive behaviour. The stresses in these graphitic constituents are of the order of MPa. Non-destructive analyses presented in this study make the current state-of-the-art technique a powerful method for the study of stress variations near the graphite surface and are expected to increase its use further in property determination analysis of low to highly fluence irradiated graphite samples from the material test reactors. - Highlights: • Micro-Raman spectroscopy can measure significantly small residual stresses. • Gilsocarbon, NBG-18 and PGA graphite were evaluated for residual stresses. • Residual stresses in the constituents of graphite were evaluated. • Binder and filler particles are often found under
Stress Free Temperature Testing and Residual Stress Calculations on Out-of-Autoclave Composites
Cox, Sarah; Tate, LaNetra C.; Danley, Susan; Sampson, Jeff; Taylor, Brian; Miller, Sandi
2012-01-01
Future launch vehicles will require the incorporation large composite parts that will make up primary and secondary components of the vehicle. NASA has explored the feasibility of manufacturing these large components using Out-of-Autoclave impregnated carbon fiber composite systems through many composites development projects. Most recently, the Composites for Exploration Project has been looking at the development of a 10 meter diameter fairing structure, similar in size to what will be required for a heavy launch vehicle. The development of new material systems requires the investigation of the material properties and the stress in the parts. Residual stress is an important factor to incorporate when modeling the stresses that a part is undergoing. Testing was performed to verify the stress free temperature with two-ply asymmetric panels. A comparison was done between three newly developed out of autoclave IM7 /Bismalieimide (BMI) systems. This paper presents the testing results and the analysis performed to determine the residual stress of the materials.
Technique under compressive stress for determining the magneto-elastic effects in ferrites
International Nuclear Information System (INIS)
Le Gallou, J.-H.; Ledieu, M.; Grimal, V.; Acher, O.
2008-01-01
A method for determining the magneto-elastic effects in spinel ferrites at high frequencies is presented. To investigate the high-frequency properties of different ferrite materials under stress, a reflection/transmission cell had been designed. In the measurement technique described here, we use a cell which based on a modified reflection/transmission line. This setup allows measurement of permeability under stress up to 20 MPa from 1 MHz to 10 GHz. Specific retrieval procedures have been developed to take into account the modifications in the line geometry. In this study, the permeability properties of spinel ferrites versus frequency between 1 MHz and 6 GHz as a function of the applied stress are showed. The two most important contributions of the permeability are the wall bulging and the gyro-magnetism which have a different behavior versus the applied stress
The Effect of Creep on the Residual Stresses Generated During Silicon Sheet Growth
Hutchinson, J. W.; Lambropoulos, J. C.
1984-01-01
The modeling of stresses generated during the growth of thin silicon sheets at high speeds is an important part of the EFG technique since the experimental measurement of the stresses is difficult and prohibitive. The residual stresses which arise in such a growth process lead to serious problems which make thin Si ribbons unsuitable for fabrication. The constitutive behavior is unrealistic because at high temperature (close to the melting point) Si exhibits considerable creep which significantly relaxes the residual stresses. The effect of creep on the residual stresses generated during the growth of Si sheets at high speeds was addressed and the basic qualitative effect of creep are reported.
Residual stress distribution in steel butt welds measured using neutron and synchrotron diffraction.
Paradowska, A M; Price, J W H; Finlayson, T R; Lienert, U; Walls, P; Ibrahim, R
2009-03-25
70 keV synchrotron radiation and thermal neutrons have been employed to investigate the residual stress characteristics in a fully restrained, steel, butt weld. The focus is on the values of the subsurface and through-thickness strain/stress variation in the middle of the weld. The advantages and limitations of the techniques have been addressed, in relation to the gauge volume, the stress-free reference sample and positioning. The measurement of residual stress around the weld achieved in this work significantly improves the resolution at which residual stress in welded components has been determined.
International Nuclear Information System (INIS)
Hayashi, Makoto; Ohkido, Shinobu; Minakawa, Nobuaki; Morii, Yukio
1998-01-01
To establish the measuring technique of neutron diffraction for the internal residual stress distribution in a structural component, a neutron diffraction apparatus was designed and manufactured in Modified Japan Research Reactor 3 (JRR3M). At the first step of measurement, a basic characteristics of the diffractometer was evaluated. The incident neutron beam flux was 10 4 n/cm 2 /sec and the Full Width at Half Maximum (FWHM) was about 0.3 degree. This indicates that the manufactured neutron diffractometer is capable for the residual stress measurement. As the first application of the neutron diffraction measurement, the residual stress distribution in plastically bent carbon steel plate was measured. A typical compressive-tensile-compressive-tensile residual stress pattern in the tangential direction in the bent plane was confirmed. The maximum stress near the surface was about 180 MPa. This means that the technique for residual stress measurement by neutron diffraction can be established in Japan. (author)
Convenient measurement of the residual stress using X-ray penetration depth
Energy Technology Data Exchange (ETDEWEB)
Ukai, Takayoshi; Shibano, Junichi [Hokkaido Univ., Sapporo (Japan). Faculty of Engineering
1994-10-01
The residual stress measured with a characteristic X-ray is usually evaluated as a surface stress. However, it is a weighted mean value over all penetration depth of X-ray. Thus, the classical sin{sup 2}{Psi} method with the characteristic X-ray is difficult to use for measuring the steep gradient of residual stress that occurs along the depth direction in a subsurface layer of the material after cold rolling and grinding. This paper presents a convenient method of the residual stress measurement along the depth direction in a subsurface layer using the penetration depth depending on a characteristic X-ray. The residual stress distribution of JIS SKS51 steel plate was measured as an example of applying this method. As a result, it could be confirmed that a residual stress distribution along the depth direction in a subsurface layer could be evaluated nondestructively by this convenient method. (author).
Verification and Validation of Residual Stresses in Bi-Material Composite Rings
Energy Technology Data Exchange (ETDEWEB)
Nelson, Stacy Michelle [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Hanson, Alexander Anthony [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Briggs, Timothy [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Werner, Brian T. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)
2017-07-01
Process-induced residual stresses commonly occur in composite structures composed of dissimilar materials. These residual stresses form due to differences in the composite materials’ coefficients of thermal expansion and the shrinkage upon cure exhibited by polymer matrix materials. Depending upon the specific geometric details of the composite structure and the materials’ curing parameters, it is possible that these residual stresses could result in interlaminar delamination or fracture within the composite. Therefore, the consideration of potential residual stresses is important when designing composite parts and their manufacturing processes. However, the experimental determination of residual stresses in prototype parts can be time and cost prohibitive. As an alternative to physical measurement, it is possible for computational tools to be used to quantify potential residual stresses in composite prototype parts. Therefore, the objectives of the presented work are to demonstrate a simplistic method for simulating residual stresses in composite parts, as well as the potential value of sensitivity and uncertainty quantification techniques during analyses for which material property parameters are unknown. Specifically, a simplified residual stress modeling approach, which accounts for coefficient of thermal expansion mismatch and polymer shrinkage, is implemented within the Sandia National Laboratories’ developed SIERRA/SolidMechanics code. Concurrent with the model development, two simple, bi-material structures composed of a carbon fiber/epoxy composite and aluminum, a flat plate and a cylinder, are fabricated and the residual stresses are quantified through the measurement of deformation. Then, in the process of validating the developed modeling approach with the experimental residual stress data, manufacturing process simulations of the two simple structures are developed and undergo a formal verification and validation process, including a mesh
Measuring residual stress in ceramic zirconia-porcelain dental crowns by nanoindentation.
Zhang, Y; Allahkarami, M; Hanan, J C
2012-02-01
Residual stress plays a critical role in failure of ceramic dental crowns. The magnitude and distribution of residual stress in the crown system are largely unknown. Determining the residual stress quantitatively is challenging since the crown has such complex contours and shapes. This work explored the feasibility and validity of measuring residual stress of zirconia and porcelain in ceramic crowns by nanoindentation. Nanoindentation tests were performed on the cross-section of a crown for both porcelain and zirconia along four critical locations: the thickest, thinnest and medium porcelain thicknesses. Zirconia and porcelain pieces, chipped off from the crown and annealed at 400 °C, were used as reference samples. The residual stress was determined by comparing the measured hardness of the stressed sample with that of the reference sample. Nanoindentation impression images were acquired through a scanning probe microscope (SPM) equipped with a Hysitron Triboindenter. Zirconia showed large pile-up. Residual stress is determined along the thickness of crowns at the chosen locations for both porcelain and zirconia. The measured results were compared with the results from X-ray diffraction (XRD) and finite element modeling (FEM). Results show there are large amounts of residual stresses in the dental crown and their magnitude differs between locations due to the complex shape of the crown. The average residual stress readings were as high as -637 MPa and 323 MPa for zirconia and porcelain respectively. Copyright © 2011 Elsevier Ltd. All rights reserved.
Energy Technology Data Exchange (ETDEWEB)
Larsson, Cecilia
2003-12-01
The existence of residual stresses in engineering materials can significantly affect subsequent lifetime by augmenting or impeding failure. Consequently, for an accurate assessment of engineering lifetimes, there is a need to quantify residual stresses. Furthermore, knowledge of the origin of these stresses in conjunction with mechanical properties such as hardness and fracture toughness, among others, can be used to improve functionality by tailoring the microstructure through processing. In this work, neutron, x-ray diffraction, micro- and nanoindentation techniques were used for residual stress determination and mechanical characterization of WC-Co functionally graded composites, a Co-based Haynes 25 alloy weld, compressed steel and compacted Fe-brass powders. The neutron and x-ray diffraction techniques were used to assess residual strains and stresses while the instrumented indentation techniques were used to determine hardness, fracture toughness and elastic modulus. In each of these engineering materials, valuable insight relating to the overall mechanical performance was obtained. X-ray diffraction was used to determine thermal residual stresses that develop in a functionally graded WC-Co composite, commonly used as tool bits. Microstresses in the graded zone were attributed to the thermal mismatch between WC and the Co phase. The compressive macrostresses were determined to be a result of the compositional gradient. Micro- and nanoindentation experiments were used to determine hardness as a function of depth in two WC-Co functionally graded materials (FGMs). A relationship between hardness and Co phase content was established and explained for the two graded and five homogeneous samples. An experimental and simulation study of residual stresses was made in the vicinity of a gas tungsten arc weld in a Co-based Haynes 25 alloy used in a satellite component. The experimental measurements were made by neutron diffraction on the recently commissioned
Residual stress redistribution in shot peened samples subject to mechanical loading
International Nuclear Information System (INIS)
Buchanan, Dennis J.; John, Reji
2014-01-01
Shot peening is a well-established surface treatment process that imparts large compressive residual stresses onto the surface and at shallow depths to retard initiation and growth of fatigue cracks. The plastic deformation developed during the surface treatment sets up a constraint that retains compressive stresses on the surface balanced by tensile residual stresses in the interior. However, component service histories that produce subsequent plastic deformation may redistribute these residual stresses. In most engineering components, this additional plastic deformation is localized to stress concentration sites such as holes, notches, and fillets. In the case of gross plastic deformation where the entire cross section experiences material yielding the residual stress profile may redistribute, resulting in tensile stresses on the outside surface balanced by compression in the interior. This paper describes a series of experiments combined with models to explain the redistribution in residual stress depth profiles subject to applied stresses producing gross plastic strains in shot peened laboratory specimens. The initial room temperature residual stress and plastic strain profiles provide initial conditions for predictions. Model predictions correlate well with experimental results on shot peened dogbone specimens subject to single cycle and fatigue loading conditions at elevated temperature. Experiments on shot peened notched specimens do not exhibit the same stress redistribution even for larger applied stresses
Tsuchida, Yuji; Enokizono, Masato
2018-04-01
The iron loss of industrial motors increases by residual stress during manufacturing processes. It is very important to make clear the distribution of the residual stress in the motor cores to reduce the iron loss in the motors. Barkhausen signals which occur on electrical steel sheets can be used for the evaluation of the residual stress because they are very sensitive to the material properties. Generally, a B-sensor is used to measure Barkhausen signals, however, we developed a new H-sensor to measure them and applied it into the stress evaluation. It is supposed that the Barkhausen signals by using a H-sensor can be much effective to the residual stress on the electrical steel sheets by referring our results regarding to the stress evaluations. We evaluated the tensile stress of the electrical steel sheets by measuring Barkhausen signals by using our developed H-sensor for high efficiency electrical motors.
Comparison of residual stress distributions of similar and dissimilar thick butt-weld plates
International Nuclear Information System (INIS)
Suzuki, Hiroshi; Katsuyama, Jinya; Morii, Yukio
2012-01-01
Residual stress distributions of 35 mm thick dissimilar metal butt-weld between A533B ferritic steel and Type 304 austenitic stainless steel (304SS) with Ni alloy welds and similar metal butt-weld of 304SS were measured using neutron diffraction. Effects of differences in thermal expansion coefficients (CTEs) and material strengths on the weld residual stress distributions were discussed by comparison of the residual stress distributions between the similar and dissimilar metal butt-welds. Residual stresses in the similar metal butt-weld exhibited typical distributions found in a thick butt-weld and they were distributed symmetrically on either side of the weld line. Meanwhile, asymmetric residual stress distributions were observed near the root of the dissimilar metal butt-weld, which was caused by differences in CTEs and yield strengths among both parent materials and weld metals. Transverse residual stress distribution of the dissimilar metal butt-weld was similar trend to that of the similar metal butt-weld, since effect of difference in CTEs were negligible, while magnitude of the transverse residual stress near the root depended on the yield strengths of each metal. In contrast, the normal and longitudinal residual stresses in the dissimilar metal butt-weld distributed asymmetrically on either side of weld line due to influence of differences in CTEs. (author)
X-ray study of residual stress distribution of ground ceramics
International Nuclear Information System (INIS)
Sakaida, Yoshihisa; Tanaka, Keisuke; Ikuhara, Yuichi; Suzuki, Kenzi.
1997-01-01
The residual stress distribution of ground ceramics was determined from the eigen strain existing in the ground surface. The eigen strain of ground ceramics was tensile, and exponentially decreased with the distance from the surface. The residual stress distribution is given as a superposition of an exponential function of compression and a linear function. It is found that the actual residual stress distribution can be approximated by a compressive exponential function because the magnitude of tensile residual stress is negligibly small compared to the compressive residual stress. In the experiments, the diffraction angle was measured on ground silicon nitride for a wide range of sin 2 ψ using the glancing incidence X-ray diffraction technique. A strong nonlinearity was found in the 2θ-sin 2 ψ diagram at very high ψ-angles. From the analysis of nonlinearity, the residual stress distribution was determined. The residual stress distribution of silicon nitride coincided with the distribution calculated from the eigen strain distribution. Transmission electron microscopy was used to clarify the origin of generation of the residual stress. Both strain contrasts and microcracks were observed below the ground surface ; straight dislocations were also observed within silicon nitride grains near the ground surface. (author)
On the role of the residual stress state in product manufacturing
Zijlstra, G.; Groen, M.; Post, J.; Ocelik, V.; de Hosson, J.Th.M.
2016-01-01
This paper concentrates on the effect of the residual stress state during product manufacturing of AISI 420 steel on the final shape of the product. The work includes Finite Element (FE) calculations of the distribution of the residual stresses after metal forming and a heat treatment. The evolution
Prediction and Optimization of Residual Stresses on Machined Surface and Sub-Surface in MQL Turning
Ji, Xia; Zou, Pan; Li, Beizhi; Rajora, Manik; Shao, Yamin; Liang, Steven Y.
Residual stress in the machined surface and subsurface is affected by materials, machining conditions, and tool geometry and can affect the component life and service quality significantly. Empirical or numerical experiments are commonly used for determining residual stresses but these are very expensive. There has been an increase in the utilization of minimum quantity lubrication (MQL) in recent years in order to reduce the cost and tool/part handling efforts, while its effect on machined part residual stress, although important, has not been explored. This paper presents a hybrid neural network that is trained using Simulated Annealing (SA) and Levenberg-Marquardt Algorithm (LM) in order to predict the values of residual stresses in cutting and radial direction on the surface and within the work piece after the MQL face turning process. Once the ANN has successfully been trained, an optimization procedure, using Genetic Algorithm (GA), is applied in order to find the best cutting conditions in order to minimize the surface tensile residual stresses and maximize the compressive residual stresses within the work piece. The optimization results show that the usage of MQL decreases the surface tensile residual stresses and increases the compressive residual stresses within the work piece.
Reduction method for residual stress of welded joint using harmonic vibrational load
International Nuclear Information System (INIS)
Aoki, Shigeru; Nishimura, Tadashi; Hiroi, Tetsumaro; Hirai, Seiji
2007-01-01
Welding is widely used for construction of many structures. Since welding is a process using locally given heat, residual stress is generated near the bead. Tensile residual stress degrades fatigue strength. Some reduction methods of residual stress have been presented and, for example, heat treatment and shot peening are practically used. However, those methods need special tools and are time consuming. In this paper, a new method for reduction of residual stress using harmonic vibrational load during welding is proposed. The proposed method is examined experimentally for some conditions. Two thin plates are supported on the supporting device and butt-welded using an automatic CO 2 gas shielded arc welding machine. Residual stress in the direction of the bead is measured by using a paralleled beam X-ray diffractometer with scintillation counter after removing quenched scale chemically. First, the welding of rolled steel for general structure for some excitation frequencies is examined. Specimens are welded along the groove on both sides. For all frequencies, tensile residual stress near the bead is significantly reduced. Second, welding of the specimen made of high tensile strength steel is examined. In this case, tensile residual stress near the bead is also reduced. Finally, the proposed method is examined by an analytical method. An analytical model which consists of mass and preloaded springs with elasto-plastic characteristic is used. Reduction of residual stress is demonstrated using this model
Residual stress measurement in a metal microdevice by micro Raman spectroscopy
International Nuclear Information System (INIS)
Song, Chang; Du, Liqun; Qi, Leijie; Li, Yu; Li, Xiaojun; Li, Yuanqi
2017-01-01
Large residual stress induced during the electroforming process cannot be ignored to fabricate reliable metal microdevices. Accurate measurement is the basis for studying the residual stress. Influenced by the topological feature size of micron scale in the metal microdevice, residual stress in it can hardly be measured by common methods. In this manuscript, a methodology is proposed to measure the residual stress in the metal microdevice using micro Raman spectroscopy (MRS). To estimate the residual stress in metal materials, micron sized β -SiC particles were mixed in the electroforming solution for codeposition. First, the calculated expression relating the Raman shifts to the induced biaxial stress for β -SiC was derived based on the theory of phonon deformation potentials and Hooke’s law. Corresponding micro electroforming experiments were performed and the residual stress in Ni–SiC composite layer was both measured by x-ray diffraction (XRD) and MRS methods. Then, the validity of the MRS measurements was verified by comparing with the residual stress measured by XRD method. The reliability of the MRS method was further validated by the statistical student’s t -test. The MRS measurements were found to have no systematic error in comparison with the XRD measurements, which confirm that the residual stresses measured by the MRS method are reliable. Besides that, the MRS method, by which the residual stress in a micro inertial switch was measured, has been confirmed to be a convincing experiment tool for estimating the residual stress in metal microdevice with micron order topological feature size. (paper)
Residual stress measurement in a metal microdevice by micro Raman spectroscopy
Song, Chang; Du, Liqun; Qi, Leijie; Li, Yu; Li, Xiaojun; Li, Yuanqi
2017-10-01
Large residual stress induced during the electroforming process cannot be ignored to fabricate reliable metal microdevices. Accurate measurement is the basis for studying the residual stress. Influenced by the topological feature size of micron scale in the metal microdevice, residual stress in it can hardly be measured by common methods. In this manuscript, a methodology is proposed to measure the residual stress in the metal microdevice using micro Raman spectroscopy (MRS). To estimate the residual stress in metal materials, micron sized β-SiC particles were mixed in the electroforming solution for codeposition. First, the calculated expression relating the Raman shifts to the induced biaxial stress for β-SiC was derived based on the theory of phonon deformation potentials and Hooke’s law. Corresponding micro electroforming experiments were performed and the residual stress in Ni-SiC composite layer was both measured by x-ray diffraction (XRD) and MRS methods. Then, the validity of the MRS measurements was verified by comparing with the residual stress measured by XRD method. The reliability of the MRS method was further validated by the statistical student’s t-test. The MRS measurements were found to have no systematic error in comparison with the XRD measurements, which confirm that the residual stresses measured by the MRS method are reliable. Besides that, the MRS method, by which the residual stress in a micro inertial switch was measured, has been confirmed to be a convincing experiment tool for estimating the residual stress in metal microdevice with micron order topological feature size.
Determination of residual stresses at ILL present and future
Pirling, T
2002-01-01
The ILL is constructing, in collaboration with the Manchester Materials Science Centre, a neutron strain imager for the non-destructive determination of residual stresses. The project is funded by ILL and the EPSRC (Engineering and Physical Science Research Council) on a fifty-fifty basis. A special feature of the instrument is the sample table, which will be a Stewart platform or hexapod. It allows most flexible sample movement, having a load capacity of more than 500 kg and allowing sample sizes of up to 2-m length. A new supermirror neutron guide and a specially developed two-dimensional focusing monochromator will provide more than 2.6 times the neutron flux of the present instrument. A limitation of the neutron strain scanning technique is the surface effect, which introduces huge errors when scanning through interfaces or surfaces. Experiments have shown that the use of radial collimators for beam-defining optics reduces the surface error drastically. Such a configuration is one option of the present st...
Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave
International Nuclear Information System (INIS)
Kim, Chung Seok; Kwun, Sook In; Kim, Yong Kwon; Park, Ik Keun
2006-01-01
The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique
International Nuclear Information System (INIS)
Zhou Guoyan; Tu Shandong; Xuan Fuzhen; Wang Zhengdong
2010-01-01
The residual stress inside the plate-fin structure has been analyzed by the finite element method under different operation conditions. The calculated results show that a large scale of residual stress will occur in the plate-fin structure and the maximum value is found at the braze corner. The rapid cooling process and the pressured assembly technology have a significant effect on the distribution of the residual stress. The brazed material owns a better performance with a quicker cooling rate. However, the quicker cooling rate also leads to a tensile residual stress near the brazed seam, which is deleterious to the whole structure. The pressure assembly technology can change the residual stress from a tensile state to the compressed state which can improve the safety and extend the service life of the plate-fin structure effectively. (authors)
Depth-resolved X-ray residual stress analysis in PVD (Ti, Cr) N hard coatings
Genzel, C
2003-01-01
Physical vapour deposition (PVD) of thin hard coatings on TiN basis is usually performed at rather low temperatures (T sub D < 500 C) far from thermal equilibrium, which leads to high intrinsic residual stresses in the growing film. In contrast to the extrinsic thermal residual stresses which can easily be estimated from the difference of the coefficients of thermal expansion between the substrate and the coating, a theoretical prediction of the intrinsic residual stresses is difficult, because their amount as well as their distribution within the film depend in a very complex way on the deposition kinetics. By the example of strongly fibre-textured PVD (Ti, Cr)N coatings which have been prepared under defined variation of the deposition parameters in order to adjust the residual stress distribution within the coatings, the paper compares different X-ray diffraction techniques with respect to their applicability for detecting residual stresses which are non-uniform over the coating thickness. (orig.)
Effect of residual stress on modal patterns of MEMS vibratory gyroscope
Energy Technology Data Exchange (ETDEWEB)
Dutta, Shankar, E-mail: shankardutta77@gmail.com; Panchal, Abha; Kumar, Manoj; Pal, Ramjay; Bhan, R. K. [Solid State Physics Laboratory, DRDO, Lucknow Road, Timarpur, Delhi, India 110054 (India)
2016-04-13
Deep boron diffusion often induces residual stress in bulk micromachined MEMS structures, which may affect the MEMS devices operation. In this study, we studied the modal patterns of MEMS vibratory gyroscope under the residual stress (100 – 1000 MPa). Modal patterns and modal frequencies of the gyro are found to be dependent on the residual stress values. Without any residual stress, the modal frequencies drive and sense modeswere found to be 20.06 kHz and 20.36 kHz respectively. In presence of 450 MPa residual stress, the modal frequencies of the drive and sense modes were changed to 42.75 kHz and 43.07 kHz respectively.
Evaluation of residual stresses for the multipass welds of 316L stainless steel pipe
International Nuclear Information System (INIS)
Kim, S. H.; Joo, Y. S.; Lee, J. H.
2003-01-01
It is necessary to evaluate the influence of the residual stress and distortion in the design and fabrication of welded structure and the sound welded structure can be maintained by this consideration. Multipass welds of the 316L stainless steel have been widely employed in the pipes of Liquid Metal Reactor. In this study, the residual stresses in the 316L stainless steel pipe welds were calculated by the finite element method using ANSYS code. Also, the residual stresses both on the surface and in the interior of the thickness were measured by HRPD(High Resolution Powder Diffractometer) instrumented in HANARO Reactor. The residual stresses were measured for each 18 points in small(t/d=0.075) and large pipe specimens (t/d=0.034). The experimental and calculated results were compared and the characteristics of the distribution of the residual stress discussed
Compressive residual stress relaxation in hardened steel during cyclic and static load
Cseh, D.; Mertinger, V.
2017-05-01
The benefits of applied compressive residual stress on fatigue properties of materials is a well-known phenomenon, but not well described in all respects. The fatigue life and the fatigue limit could be improved by targeted created compressive residual stress in the surface layers therefore, diversified surface compressing methods are developed and used in the engineering industry. The relaxation of the compressive residual stress state during a cyclic and static load is determinative for the life time of a componenet. Compressive stress relaxation was experimentally determined during the cyclic and static load. The compressive residual stress was induced by shot penning on the surface of stainless steel, micro alloyed high strength steel and hardened steel specimens. The residual stress state was investigated nondestructively by X-ray diffraction method then these specimens were load. After a certain number of cycles the fatigue load was stopped and the residual stress state was recorded again and again until fracture. To investigate the relaxation process during static load a four-point bending bench was used. The compressive residual stress relaxation was correlated to the applied fatigue stress level, the cycle number the quality of alloys.
Schuberth, Bernhard S. A.; Zaroli, Christophe; Nolet, Guust
2015-12-01
We study wavefield effects of direct P- and S-waves in elastic and isotropic 3-D seismic structures derived from the temperature field of a high-resolution mantle circulation model. More specifically, we quantify the dispersion of traveltime residuals caused by diffraction in structures with dynamically constrained length scales and magnitudes of the lateral variations in seismic velocities and density. 3-D global wave propagation is simulated using a spectral element method. Intrinsic attenuation (i.e. dissipation of seismic energy) is deliberately neglected, so that any variation of traveltimes with frequency can be attributed to structural effects. Traveltime residuals are measured at 15, 22.5, 34 and 51 s dominant periods by cross-correlation of 3-D and 1-D synthetic waveforms. Additional simulations are performed for a model in which 3-D structure is removed in the upper 800 km to isolate the dispersion signal of the lower mantle. We find that the structural length scales inherent to a vigorously convecting mantle give rise to significant diffraction-induced body-wave traveltime dispersion. For both P- and S-waves, the difference between long-period and short-period residuals for a given source-receiver pair can reach up to several seconds for the period bands considered here. In general, these `differential-frequency' residuals tend to increase in magnitude with increasing short-period delay. Furthermore, the long-period signal typically is smaller in magnitude than the short-period one; that is, wave-front healing is efficient independent of the sign of the residuals. Unlike the single-frequency residuals, the differential-frequency residuals are surprisingly similar between the `lower-mantle' and the `whole-mantle' model for corresponding source-receiver pairs. The similarity is more pronounced in case of S-waves and varies between different combinations of period bands. The traveltime delay acquired in the upper mantle seems to cancel in these differential
A comparison of residual stresses in built-up steel beams using hole-drilling method
International Nuclear Information System (INIS)
Nawafleh, M. A.; Hunaiti, Y. M.; Younes, R. M.
2009-01-01
Residual stresses have a significant effect on the stability resistance of metal building systems. An experimental program was conducted to measure these stresses in built-up steel beams using incremental hole-drilling method. The experimental results reveal that the predicted residual stress type of pattern for built-up I-sections with fillet welds on one side of the web is not the same as the pattern of residual stresses in built-up I-sections with fillet welds on both sides of the web
Residual Stress Distribution in Carbon Steel Pipe Welded Joint Measured by Neutron Diffraction
Makoto, HAYASHI; Masayuki, ISHIWATA; Yukio, MORII; Nobuaki, MINAKAWA; ROOT, John H.; Mechanical Engineering Research Laboratory, Hitachi, Ltd.,; Nuclear Engineering Division, Hitachi Ltd.,; Tokai Establishment, Japan Atomic Energy Research Institute; Tokai Establishment, Japan Atomic Energy Research Institute; National Research Council of Canada
2000-01-01
In order to estimate crack growth behavior of fatigue and stress corrosion cracking in pipes, the residual stress distribution near the pipe weld region has to be measured through the wall thickness.Since the penetration depth of neutron is deep enough to pass through the thick pipe wall, the neutron diffraction technique for the residual stress measurement is effective for this purpose.At the first step the residual stress distribution near the weld region in a butt-welded carbon steel pipe ...
Residual stress in sprayed Ni+5%Al coatings determined by neutron diffraction
Matejicek, J; Gnaeupel-Herold, T; Prask, H J
2002-01-01
Coatings of nickel-based alloys are used in numerous high-performance applications. Their properties and lifetimes are influenced by factors such as residual stress. Neutron diffraction is a powerful tool for nondestructive residual stress determination. In this study, through-thickness residual stress profiles in Ni+5%Al coatings on steel substrates were determined. Two examples of significantly different spraying techniques - plasma spraying and cold spraying - are highlighted. Different stress-generation mechanisms are discussed with respect to process parameters and material properties. (orig.)
Residual Stress Analysis of an Overlay Weld on a Repair Weld
Energy Technology Data Exchange (ETDEWEB)
Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Jung, I. C.; Byeon, J. G.; Park, K. S. [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)
2008-10-15
In recent years, the dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced the cracking due to primary water stress corrosion(PWSCC). It is well known that one reason of the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on the dissimilar metal weld exactly.
Residual stress analysis of an overlay weld on a dissimilar metal weld
Energy Technology Data Exchange (ETDEWEB)
Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang (Korea Atomic Energy Research Institute, Daejeon (Korea)); Jung, I.C.; Byeon, J.G.; Park, K.S. (Doosan Heavy Industries and Construction Co., Changwon (Korea)), e-mail: kskim5@kaeri.re.kr
2009-07-01
In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly
International Nuclear Information System (INIS)
Hempel, Nico; Nitschke-Pagel, Thomas; Dilger, Klaus
2017-01-01
This research is dedicated to the experimental investigation of the residual stress relaxation in girth-welded pipes due to quasi-static bending loads. Ferritic-pearlitic steel pipes are welded with two passes, resulting in a characteristic residual stress state with high tensile residual stresses at the weld root. Also, four-point bending is applied to generate axial load stress causing changes in the residual stress state. These are determined both on the outer and inner surfaces of the pipes, as well as in the pipe wall, using X-ray and neutron diffraction. Focusing on the effect of tensile load stress, it is revealed that not only the tensile residual stresses are reduced due to exceeding the yield stress, but also the compressive residual stresses for equilibrium reasons. Furthermore, residual stress relaxation occurs both parallel and perpendicular to the applied load stress.
Residual stress distribution in carbon steel pipe welded joint measured by neutron diffraction
International Nuclear Information System (INIS)
Hayashi, Makoto; Ishiwata, Masayuki; Morii, Yukio; Minakawa, Nobuaki
2000-01-01
In order to estimate crack growth behavior of fatigue and stress corrosion cracking in pipes, the residual stress distribution near the pipe weld region has to be measured through the wall thickness. Since the penetration depth of neutron is deep enough to pass through the thick pipe wall, the neutron diffraction technique for the residual stress measurement is effective for this purpose. At the first step the residual stress distribution near the weld region in a butt-welded carbon steel pipe was measured by the neutron diffraction. Significant stresses extended only to a distance of 30 mm from the center of the weld. The major tensile stresses occurred in the hoop direction in the fusion and heat affected zones of the weldment, and they attained a level greater than 200 MPa through the thickness. While the axial residual stress at the inside surface was 50 MPa, the stress at the outside surface was -100 MPa. The comparison of residual stress distributions measured by the neutron diffraction, the X-ray diffraction and the strain gauge method reveals that the neutron diffraction is the most effective for measuring the residual stress inside the structural components. (author)
Residual stress distribution in carbon steel pipe welded joints measured by neutron diffraction
International Nuclear Information System (INIS)
Hayashi, Makoto; Ishiwata, Masayuki; Morii, Yukio; Minakawa, Nobuaki.
1996-01-01
Three dimensional residual stress distributions in a 4 inch diameter carbon steel pipe welded joint were measured by neutron diffraction technique. The results showed that the residual stress distributed near the weld metal, namely within about 30mm. The major tensile stresses occurred in the hoop direction in the fusion and heat affected zones of the weldment, and they attained a level greater than 200 MPa throughout the pipe wall thickness. While the axial residual stress at the inside surface was 40 MPa, the stress at the outside surface was -100 MPa. These residual stress distributions were compared with those measured by the X-ray diffraction technique and strain gauge method, and they agreed with each other. (author)
Residual stress determination of rail tread using a laser ultrasonic technique
International Nuclear Information System (INIS)
Wang, Jing; Feng, Qibo
2015-01-01
A non-destructive method for measuring the residual stress on rail tread that uses a laser-generated ultrasonic technique is proposed. The residual stress distribution of different parts on both the new rail and used rail were examined. The surface acoustic waves (SAWs) are excited by a scanning line laser and detected by a laser ultrasonic detection system. A digital correlation method was used for calculating the changes in velocity of SAWs, which reflects the stress distribution. A wavelet de-noising technique and a least square fit were used for signal processing to improve the measurement accuracy. The effects of ultrasonic propagation distance and surface roughness on the determination of residual stress were analyzed and simulated. Results from the study demonstrate that the stress distribution results are accordant with the practical situation, and the laser-generated SAWs technique is a promising tool for the determination of residual stress in the railway inspection and other industrial testing fields. (paper)
Qin, W. J.; Dong, C.; Li, X.
2016-03-01
High-cycle bending fatigue is the primary failure mode of crankshafts in engines. Compressive residual stresses are often introduced by induction quenching to improve the fatigue strength of crankshafts. The residual stresses, which are commonly obtained by numerical methods, such as the finite element method (FEM), should be included in fatigue failure analysis to predict the fatigue strength of crankshafts accurately. In this study, the simulation method and theory of quenching process are presented and applied to investigate the residual stresses of a diesel engine crankshaft. The coupling calculation of temperature, microstructure, and stress fields of the crankshaft section is conducted by FEM. Then, the fatigue strength of the crankshaft section is analytically assessed by Susmel and Lazzarin's criterion based on the critical plane approach that superimposes the residual stresses onto the bending stresses. The resonant bending fatigue tests of the crankshaft sections are conducted, and the tests and analytical assessments yield consistent results.
International Nuclear Information System (INIS)
Ihara, Ryohei; Mochizuki, Masahito
2014-01-01
Residual stress is important factor for stress corrosion cracking (SCC) that has been observed near the welded zone in nuclear power plants. Especially, surface residual stress is significant for SCC initiation. In the joining processes of pipes, butt welding is conducted after surface machining. Residual stress is generated by both processes, and residual stress distribution due to surface machining is varied by the subsequent butt welding. In previous paper, authors reported that residual stress distribution generated by bead on plate welding after surface machining has a local maximum residual stress near the weld metal. The local maximum residual stress shows approximately 900 MPa that exceeds the stress threshold for SCC initiation. Therefore, for the safety improvement of nuclear power plants, a study on the local maximum residual stress is important. In this study, the effect of surface machining and welding conditions on residual stress distribution generated by welding after surface machining was investigated. Surface machining using lathe machine and bead on plate welding with tungsten inert gas (TIG) arc under various conditions were conducted for plate specimens made of SUS316L. Then, residual stress distributions were measured by X-ray diffraction method (XRD). As a result, residual stress distributions have the local maximum residual stress near the weld metal in all specimens. The values of the local maximum residual stresses are almost the same. The location of the local maximum residual stress is varied by welding condition. It could be consider that the local maximum residual stress is generated by same generation mechanism as welding residual stress in surface machined layer that has high yield stress. (author)
Relation Between Residual and Hoop Stresses and Rolling Bearing Fatigue Life
Oswald, Fred B.; Zaretsky, Erwin V.; Poplawski, Joseph V.
2015-01-01
Rolling-element bearings operated at high speed or high vibration may require a tight interference fit between the bore of the bearing and shaft to prevent rotation of the bearing bore around the shaft and fretting damage at the interfaces. Previous work showed that the hoop stresses resulting from tight interference fits can reduce bearing lives by as much as 65 percent. Where tight interference fits are required, case-carburized steel such as AISI 9310 or M50 NiL is often used because the compressive residual stresses inhibit subsurface crack formation and the ductile core inhibits inner-ring fracture. The presence of compressive residual stress and its combination with hoop stress also modifies the Hertz stress-life relation. This paper analyzes the beneficial effect of residual stresses on rolling-element bearing fatigue life in the presence of high hoop stresses for three bearing steels. These additional stresses were superimposed on Hertzian principal stresses to calculate the inner-race maximum shearing stress and the resulting fatigue life of the bearing. The load-life exponent p and Hertz stress-life exponent n increase in the presence of compressive residual stress, which yields increased life, particularly at lower stress levels. The Zaretsky life equation is described and is shown to predict longer bearing lives and greater load- and stress-life exponents, which better predicts observed life of bearings made from vacuum-processed steel.
International Nuclear Information System (INIS)
Liljedahl, C.D.M.; Fitzpatrick, M.E.; Edwards, L.
2008-01-01
Distortion and residual stresses induced during the manufacturing process of bonded crack retarders have been investigated. Titanium alloy straps were adhesively bonded to an aluminium alloy SENT specimen to promote fatigue crack growth retardation. The effect of three different strap dimensions was investigated. The spring-back of a component when released from the autoclave and the residual stresses are important factors to take into account when designing a selective reinforcement, as this may alter the local aerodynamic characteristics and reduce the crack bridging effect of the strap. The principal problem with residual stresses is that the tensile nature of the residual stresses in the primary aluminium structure has a negative impact on the crack initiation and crack propagation behaviour in the aluminium. The residual stresses were measured with neutron diffraction and the distortion of the specimens was measured with a contour measurement machine. The bonding process was simulated with a three-dimensional FE model. The residual stresses were found to be tensile close to the strap and slightly compressive on the un-bonded side. Both the distortion and the residual stresses increased with the thickness and the width of the strap. Very good agreement between the measured stresses and the measured distortion and the FE simulation was found
Wu, Amanda S.; Brown, Donald W.; Kumar, Mukul; Gallegos, Gilbert F.; King, Wayne E.
2014-12-01
Additive manufacturing (AM) technology provides unique opportunities for producing net-shape geometries at the macroscale through microscale processing. This level of control presents inherent trade-offs necessitating the establishment of quality controls aimed at minimizing undesirable properties, such as porosity and residual stresses. Here, we perform a parametric study into the effects of laser scanning pattern, power, speed, and build direction in powder bed fusion AM on residual stress. In an effort to better understand the factors influencing macroscale residual stresses, a destructive surface residual stress measurement technique (digital image correlation in conjunction with build plate removal and sectioning) has been coupled with a nondestructive volumetric evaluation method ( i.e., neutron diffraction). Good agreement between the two measurement techniques is observed. Furthermore, a reduction in residual stress is obtained by decreasing scan island size, increasing island to wall rotation to 45 deg, and increasing applied energy per unit length (laser power/speed). Neutron diffraction measurements reveal that, while in-plane residual stresses are affected by scan island rotation, axial residual stresses are unchanged. We attribute this in-plane behavior to misalignment between the greatest thermal stresses (scan direction) and largest part dimension.
Ahmad, Bilal; Fitzpatrick, Michael E.
2015-03-01
Specimens of DH36 marine steel were prepared with welded attachments. Residual stress measurements were made on the samples as-welded, following an ultrasonic peening treatment, and following accelerated corrosion exposure after ultrasonic peening. Neutron diffraction and the contour method were used for determining the residual stress profiles. The welding introduces tensile near-surface residual stress, approaching the material yield strength, and the ultrasonic peening overlays this with a compressive residual stress. Material removal by corrosion decreases the peak surface compressive stress slightly, by removal of a layer of stressed material, but does not cause significant redistribution of the residual stress profile.
Finite element analysis of residual stress in plasma-sprayed ceramic
International Nuclear Information System (INIS)
Mullen, R.L.; Hendricks, R.C.; McDonald, G.
1985-01-01
Residual stress in a ZrO 2 -Y 2 O 3 ceramic coating resulting from the plasma spraying operation is calculated. The calculations were done using the finite element method. Both thermal and mechanical analysis were performed. The resulting residual stress field was compared to the measurements obtained by Hendricks and McDonald. Reasonable agreement between the predicted and measured moment occurred. However, the resulting stress field is not in pure bending
Molyneux-Berry, Paul; Bevan, Adam; Zhang, S. Y; Kabra, S
2014-01-01
The critical damage mechanism on many GB passenger train wheels is Rolling Contact Fatigue (RCF) cracking in the rim. Evidence from field observations suggests that RCF damage occurs much more quickly as the wheelsets near the end of their life. Wheel manufacturing processes induce a compressive hoop stress in the wheel rim; variations in residual stress through the life of a wheel may influence the observed RCF damage rates.\\ud This paper describes experiments to measure residual stresses in...
Guo, Xiao; Wei, Peijun
2016-03-01
The dispersion relations of elastic waves in a one-dimensional phononic crystal formed by periodically repeating of a pre-stressed piezoelectric slab and a pre-stressed piezomagnetic slab are studied in this paper. The influences of initial stress on the dispersive relation are considered based on the incremental stress theory. First, the incremental stress theory of elastic solid is extended to the magneto-electro-elasto solid. The governing equations, constitutive equations, and boundary conditions of the incremental stresses in a magneto-electro-elasto solid are derived with consideration of the existence of initial stresses. Then, the transfer matrices of a pre-stressed piezoelectric slab and a pre-stressed piezomagnetic slab are formulated, respectively. The total transfer matrix of a single cell in the phononic crystal is obtained by the multiplication of two transfer matrixes related with two adjacent slabs. Furthermore, the Bloch theorem is used to obtain the dispersive equations of in-plane and anti-plane Bloch waves. The dispersive equations are solved numerically and the numerical results are shown graphically. The oblique propagation and the normal propagation situations are both considered. In the case of normal propagation of elastic waves, the analytical expressions of the dispersion equation are derived and compared with other literatures. The influences of initial stresses, including the normal initial stresses and shear initial stresses, on the dispersive relations are both discussed based on the numerical results. Copyright © 2015 Elsevier B.V. All rights reserved.
Energy Technology Data Exchange (ETDEWEB)
Bellucci, H.J.
1975-11-01
The report describes the continuation of research into capability for three-dimensional elastic-plastic stress and strain analysis for fracture mechanics. A computer program, MARC-3D, has been completed and was used to analyze a cylindrical pressure vessel with a nozzle insert. A method for generating crack tip elements was developed and a model was created for a cylindrical pressure vessel with a nozzle and an imbedded flaw at the inside nozzle corner. The MARC-3D program was again used to analyze this flawed model. Documentation for the use of the MARC-3D computer program has been included as an appendix.
International Nuclear Information System (INIS)
Hou, X D; Jennett, N M
2017-01-01
Instrumented indentation is a convenient and increasingly rapid method of high resolution mapping of surface properties. There is, however, significant untapped potential for the quantification of these properties, which is only possible by solving a number of serious issues that affect the absolute values for mechanical properties obtained from small indentations. The three most pressing currently are the quantification of: the indentation size effect (ISE), residual stress, and pile-up and sink-in—which is itself affected by residual stress and ISE. Hardness based indentation mapping is unable to distinguish these effects. We describe a procedure that uses an elastic modulus as an internal reference and combines the information available from an indentation modulus map, a hardness map, and a determination of the ISE coefficient (using self-similar geometry indentation) to correct for the effects of stress, pile up and the indentation size effect, to leave a quantified map of plastic damage and grain refinement hardening in a surface. This procedure is used to map the residual stress in a cross-section of the machined surface of a previously stress free metal. The effect of surface grinding is compared to milling and is shown to cause different amounts of work hardening, increase in residual stress, and surface grain size reduction. The potential use of this procedure for mapping coatings in cross-section is discussed. (paper)
Hou, X. D.; Jennett, N. M.
2017-11-01
Instrumented indentation is a convenient and increasingly rapid method of high resolution mapping of surface properties. There is, however, significant untapped potential for the quantification of these properties, which is only possible by solving a number of serious issues that affect the absolute values for mechanical properties obtained from small indentations. The three most pressing currently are the quantification of: the indentation size effect (ISE), residual stress, and pile-up and sink-in—which is itself affected by residual stress and ISE. Hardness based indentation mapping is unable to distinguish these effects. We describe a procedure that uses an elastic modulus as an internal reference and combines the information available from an indentation modulus map, a hardness map, and a determination of the ISE coefficient (using self-similar geometry indentation) to correct for the effects of stress, pile up and the indentation size effect, to leave a quantified map of plastic damage and grain refinement hardening in a surface. This procedure is used to map the residual stress in a cross-section of the machined surface of a previously stress free metal. The effect of surface grinding is compared to milling and is shown to cause different amounts of work hardening, increase in residual stress, and surface grain size reduction. The potential use of this procedure for mapping coatings in cross-section is discussed.
Measurement of Young’s modulus and residual stress of atomic layer deposited Al2O3 and Pt thin films
Purkl, Fabian; Daus, Alwin; English, Timothy S.; Provine, J.; Feyh, Ando; Urban, Gerald; Kenny, Thomas W.
2017-08-01
The accurate measurement of mechanical properties of thin films is required for the design of reliable nano/micro-electromechanical devices but is increasingly challenging for thicknesses approaching a few nanometers. We apply a combination of resonant and static mechanical test structures to measure elastic constants and residual stresses of 8-27 nm thick Al2O3 and Pt layers which have been fabricated through atomic layer deposition. Young’s modulus of poly-crystalline Pt films was found to be reduced by less than 15% compared to the bulk value, whereas for amorphous Al2O3 it was reduced to about half of its bulk value. We observed no discernible dependence of the elastic constant on thickness or deposition method for Pt, but the use of plasma-enhanced atomic layer deposition was found to increase Young’s modulus of Al2O3 by 10% compared to a thermal atomic layer deposition. As deposited, the Al2O3 layers had an average tensile residual stress of 131 MPa. The stress was found to be higher for thinner layers and layers deposited without the help of a remote plasma. No residual stress values could be extracted for Pt due to insufficient adhesion of the film without an underlying layer to promote nucleation.
Residual stress distribution of the soldered structure with Kovar alloy and Al2O3 ceramics
Directory of Open Access Journals (Sweden)
Qile Gao
2017-03-01
Full Text Available Residual stress distribution in soldered structure of Kovar alloy and Al2O3 ceramics was determined using XRD analyses. In order to measure the residual stress, position of the characteristic diffraction peak and stress constant were obtained using several versatile/advanced techniques after calibration. Residual stress of soldered structure was measured based on the diffraction patterns obtained for the distribution of residual stress in the soldered joint. Only diffraction peak at 149° for Kovar alloy and two diffraction peaks ranging from 140–170° for Al2O3 ceramics were found to be appropriate for the residual stress determination. It was also confirmed that for Al2O3 ceramics the XRD peak at 152° reflects the changes of stress more precisely than the one at 146°. The stress constant K of Kovar alloy and Al2O3 ceramics was found to be −197 MPa/° and −654 MPa/°, respectively. After soldering, the maximum residual stress of the soldered joint of both materials developed at 1 mm from the soldering seam, and the values within 3 mm from the soldering seam are generally significant. Thus, it is important to pay attention to the area of 3 mm from the soldering seam in practical application.
Experiment and numerical simulation for laser ultrasonic measurement of residual stress.
Zhan, Yu; Liu, Changsheng; Kong, Xiangwei; Lin, Zhongya
2017-01-01
Laser ultrasonic is a most promising method for non-destructive evaluation of residual stress. The residual stress of thin steel plate is measured by laser ultrasonic technique. The pre-stress loading device is designed which can easily realize the condition of the specimen being laser ultrasonic tested at the same time in the known stress state. By the method of pre-stress loading, the acoustoelastic constants are obtained and the effect of different test directions on the results of surface wave velocity measurement is discussed. On the basis of known acoustoelastic constants, the longitudinal and transverse welding residual stresses are measured by the laser ultrasonic technique. The finite element method is used to simulate the process of surface wave detection of welding residual stress. The pulsed laser is equivalent to the surface load and the relationship between the physical parameters of the laser and the load is established by the correction coefficient. The welding residual stress of the specimen is realized by the ABAQUS function module of predefined field. The results of finite element analysis are in good agreement with the experimental method. The simple and effective numerical and experimental methods for laser ultrasonic measurement of residual stress are demonstrated. Copyright © 2016. Published by Elsevier B.V.
Residual stress analysis for engineering applications by means of neutron diffraction
International Nuclear Information System (INIS)
Gnaeupel-Herold, T.; Brand, P.C.; Prask, H.J.
1999-01-01
Residual stresses originate from spatial differences in plastic deformation, temperature, or phase distribution, introduced by manufacturing processes or during service. Engineering parts and materials experience mechanical, thermal, and chemical loads during their service, and most of these loads introduce stresses that are superimposed on the already existing residual stresses. Residual stresses can therefore limit or improve life and strength of engineering parts; knowledge and understanding of these stresses is therefore critical for optimizing strength and durability. The economic and scientific importance of neutron diffraction residual stress analysis has led to an increasing number of suitable instruments worldwide. All of the major sources due in the next several years will have instruments for the sole purpose of performing residual stress and texture measurements. Recently, a dedicated, state-of-the-art diffractometer has been installed at the National Institute of Standards and Technology reactor. It has been used for a variety of measurements on basic and engineering stress problems. Among the most prominent examples that have been investigated in collaboration with industrial and academic partners are residual stresses in rails, weldments, and plasma-sprayed coatings
Directory of Open Access Journals (Sweden)
Ebrahim Harati
2017-05-01
Full Text Available Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ. Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds.
Harati, Ebrahim; Karlsson, Leif; Svensson, Lars-Erik; Pirling, Thilo; Dalaei, Kamellia
2017-05-29
Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT) consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ). Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds.
DEFF Research Database (Denmark)
Andriollo, Tito; Hellström, Kristina; Sonne, Mads Rostgaard
2018-01-01
Recent X-ray diffraction (XRD) measurements have revealed that plastic deformation and a residual elastic strain field can be present around the graphite particles in ductile cast iron after manufacturing, probably due to some local mismatch in thermal contraction. However, as only one component...... of the elastic strain tensor could be obtained from the XRD data, the shape and magnitude of the associated residual stress field have remained unknown. To compensate for this and to provide theoretical insight into this unexplored topic, a combined experimental-numerical approach is presented in this paper....... First, a ma terial equivalent to the ductile cast iron matrix is manufactured and subjected to dilato- metric and high-temperature tensile tests. Subsequently, a two-scale hierarchical top-down model is devised, calibrated on the basis of the collected data and used to simulate the interaction between...
International Nuclear Information System (INIS)
Payzant, A.; Spooner, S.; Zhu, Xiaojing; Hubbard, C.R.
1996-01-01
Residual strains in a 51 mm (2-inch) thick 304L stainless steel plate have been measured by neutron diffraction and interpreted in terms of residual stress. The plate, measuring (300 mm) in area, was removed from a 6m (20-ft.) diameter unirradiated boiling water reactor core shroud, and included a multiple-pass horizontal weld which joined two of the cylindrical shells which comprise the core shroud. Residual stress mapping was undertaken in the heat affected zone, concentrating on the outside half of the plate thickness. Variations in residual stresses with location appeared consistent with trends expected from finite element calculations, considering that a large fraction of the residual hoop stress was released upon removal of the plate from the core shroud cylinder
Directory of Open Access Journals (Sweden)
Ahmad Reza Ghasemi
2014-08-01
Full Text Available The micromechanical models are used to investigate mechanical and thermal properties of a polymer matrix nanocomposite containing multi-walled carbon nanotubes (MWCNT in their effects to reduce residual stresses in nanocomposites. To do this, first nanotubes with different weights and volume fractions were dispersed in ML-506 epoxy resin. By using different micromechanical models, the effect additional nanotubes on elastic modulus and coefficient of thermal expansion (CTE of nanotubes/epoxy were studied as critical parameters. Comparing the model and available experimental results, the modified Halpin-Tsai model and the modified Schapery model were chosen to calculate the mechanical and thermal properties of the nanocomposites. Then, using the matrix reinforced with MWCNT and classical micromechanics models the elastic modulus and coefficients of thermal expansion of the nanocomposites were determined for a single orthotropic ply. The results showed that the rule of mixture (ROM and Hashin-Rosen model to determine the longitudinal and transverse elastic moduli and Van Fo Fy model to calculate the coefficient of thermal expansion were in good agreements with the experimental results of a single-layer nanocomposite. Finally, the classical laminated plate theory (CLPT was used to calculate the residual stresses of the CNT/carbon fiber/epoxy composites with different weights and volume fractions of MWCNT for angle-ply, cross-ply and quasi-isotropic laminated composite materials. The results showed that residual stresses were reduced using a maximum of 1% wt or 0.675% volume fraction of the MWCNT in polymer composites. Also, the highest reduction in residual stresses was observed in [02/902] cross-ply laminated composite materials.
Energy Technology Data Exchange (ETDEWEB)
Song, Tae Kwang; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Kim, Jong Sung [Korea Power Engineering Company, Inc., Yongin (Korea, Republic of); Kim, Jin Weon [Chosun Univ., Gwangju (Korea, Republic of)
2007-07-01
In nuclear power plants, residual stress of dissimilar metal weld propagates cracks in the weld metal which is susceptible to stress corrosion cracking. Overlay welding is a process widely used to mitigate residual stress replacing inside tensile stress by compression stress. However, according to the result of this study the effect of overlay welding on residual stress depends on both internal medium and constraint condition. The purpose of this study is to maximize the positive effect of overlay welding by finite element analyses.
Jody D. Gray; Shawn T. Grushecky; James P. Armstrong
2008-01-01
Moisture content has a significant impact on mechanical properties of wood. In recent years, stress wave velocity has been used as an in situ and non-destructive method for determining the stiffness of wooden elements. The objective of this study was to determine what effect moisture content has on stress wave velocity and dynamic modulus of elasticity. Results...
Neutron and X-ray residual stress measurements of WC-Co alloys
Energy Technology Data Exchange (ETDEWEB)
Akiniwa, Yoshiaki; Tanaka, Keisuke [Dept. of Mechanical Engineering, Nagoya Univ. (Japan); Minakawa, Nobuaki; Morii, Yukio [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Kamiyama, Takashi [Tsukuba Univ., Ibaraki (Japan). Inst. of Materials Science
2001-07-01
As cemented carbides composed of metal carbides and pure metals had low deformation and excellent abrasion resistance at high temperature, they are used for various kinds of machining tools. As WC-Co is a typical cemented carbides, some residual stress when sintering a mixed molding of powdered WC and Co at 1400 to 1450 centigrade were introduced into the alloy, to largely affect strength of its materials. In this study, by using WC-Co alloys with various Co contents, thermal residual stress at each composing phase was tested by using X-ray and neutron methods, to investigate on effect of the Co content on the residual stress. And, a comparison with forecasting values using intercalated matters theory was also investigated. As a result, it was found that on the X-ray method, as thermal compressive residual stress increased with increase of content in Co phase, at more than 23.6 % it reduced and residual stress on vertical direction of specimen surface was nearly zero. And, it was also found that on neutron diffraction using angular dispersion method, residual stress in WC phase well agreed with forecasting value using the intercalated matters theory. Furthermore, it was also found that residual stress, when compensated by tested results of WC phase on 36.9 % material obtained by the angular dispersion method, showed good agreement with the forecasting values without relation to its testing methods. (G.K.)
Neutron and X-ray residual stress measurements of WC-Co alloys
International Nuclear Information System (INIS)
Akiniwa, Yoshiaki; Tanaka, Keisuke; Minakawa, Nobuaki; Morii, Yukio; Kamiyama, Takashi
2001-01-01
As cemented carbides composed of metal carbides and pure metals had low deformation and excellent abrasion resistance at high temperature, they are used for various kinds of machining tools. As WC-Co is a typical cemented carbides, some residual stress when sintering a mixed molding of powdered WC and Co at 1400 to 1450 centigrade were introduced into the alloy, to largely affect strength of its materials. In this study, by using WC-Co alloys with various Co contents, thermal residual stress at each composing phase was tested by using X-ray and neutron methods, to investigate on effect of the Co content on the residual stress. And, a comparison with forecasting values using intercalated matters theory was also investigated. As a result, it was found that on the X-ray method, as thermal compressive residual stress increased with increase of content in Co phase, at more than 23.6 % it reduced and residual stress on vertical direction of specimen surface was nearly zero. And, it was also found that on neutron diffraction using angular dispersion method, residual stress in WC phase well agreed with forecasting value using the intercalated matters theory. Furthermore, it was also found that residual stress, when compensated by tested results of WC phase on 36.9 % material obtained by the angular dispersion method, showed good agreement with the forecasting values without relation to its testing methods. (G.K.)
Asgari, Ali; Dehestani, Pouya; Poruraminaie, Iman
2018-02-01
Shot peening is a well-known process in applying the residual stress on the surface of industrial parts. The induced residual stress improves fatigue life. In this study, the effects of shot peening parameters such as shot diameter, shot speed, friction coefficient, and the number of impacts on the applied residual stress will be evaluated. To assess these parameters effect, firstly the shot peening process has been simulated by finite element method. Then, effects of the process parameters on the residual stress have been evaluated by response surface method as a statistical approach. Finally, a strong model is presented to predict the maximum residual stress induced by shot peening process in AISI 4340 steel. Also, the optimum parameters for the maximum residual stress are achieved. The results indicate that effect of shot diameter on the induced residual stress is increased by increasing the shot speed. Also, enhancing the friction coefficient magnitude always cannot lead to increase in the residual stress.
International Nuclear Information System (INIS)
Fajar, Andika; Prasuad; Gunawan; Muslich, M. Rifai
1996-01-01
Three dimensional residual stress distribution in the heat affected zone of 10 mm thick welded steel by means of neutron diffraction technique has been measured. The results showed that the residual stress was distributed near the welded metal, namely within about 46,25 mm. The major tensile stresses occurred in the X-direction, and they attained a level greater than 2000 MPa through the position far away fram the weld. The tensile stresses in the Y and Z- directions lied between 500 and 1500 MPa, The results also suggest that the stress in the surface was greater than that in the middle of the sample
The influence of alloy composition on residual stresses in heat treated aluminium alloys
Energy Technology Data Exchange (ETDEWEB)
Robinson, J.S., E-mail: jeremy.robinson@ul.ie [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick (Ireland); Redington, W. [Materials and Surface Science Institute, University of Limerick (Ireland)
2015-07-15
The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.
International Nuclear Information System (INIS)
Santa-aho, Suvi; Vippola, Minnamari; Lepistö, Toivo; Sorsa, Aki; Leiviskä, Kauko; Hakanen, Merja
2014-01-01
In this study, Barkhausen noise (BN) magnetizing voltage sweep (MVS) measurement is used to evaluate non-destructively the surface residual stress state of hardened components. A new computational feature, where the maximum slope of the sweep is divided by the corresponding magnetizing voltage, is introduced. The results show that this feature has a linear relationship with the residual stress state of the samples. The determination of residual stresses during online production of components is a highly recognized task because tensile stresses may be detrimental to the component. In this study, two sets of hardened samples are used in the analysis. A linear relationship is observed in each sample set indicating that the new feature is applicable in assessment of surface residual stresses of the components. (paper)
Calculation method for residual stress analysis of filament-wound spherical pressure vessels
International Nuclear Information System (INIS)
Knight, C.E. Jr.
1976-01-01
Filament wound spherical pressure vessels may be produced with very high performance factors. These performance factors are a calculation of contained pressure times enclosed volume divided by structure weight. A number of parameters are important in determining the level of performance achieved. One of these is the residual stress state in the fabricated unit. A significant level of an unfavorable residual stress state could seriously impair the performance of the vessel. Residual stresses are of more concern for vessels with relatively thick walls and/or vessels constructed with the highly anisotropic graphite or aramid fibers. A method is established for measuring these stresses. A theoretical model of the composite structure is required. Data collection procedures and techniques are developed. The data are reduced by means of the model and result in the residual stress analysis. The analysis method can be used in process parameter studies to establish the best fabrication procedures
Residual stresses in LENS[reg] components using neutron diffraction and contour method
International Nuclear Information System (INIS)
Rangaswamy, P.; Griffith, M.L.; Prime, M.B.; Holden, T.M.; Rogge, R.B.; Edwards, J.M.; Sebring, R.J.
2005-01-01
During manufacturing of components by laser engineered net shaping (LENS[reg]), a solid freeform fabrication process, the introduction of residual stresses causes deformation or in the worst case, cracking. The origin is attributed to thermal transients encountered during solidification. In the absence of reliable predictive models for the residual stresses, measurements are necessary. Residual stresses were measured in LENS[reg] samples of 316 stainless steel and Inconel 718 having simple geometrical shapes by both neutron diffraction and the contour methods. The results by the two methods are compared and discussed in the context of the growth direction during the LENS[reg] process. Surprisingly, the residual stresses are practically uni-axial, with high stresses in the growth direction
International Nuclear Information System (INIS)
Price, John W.H.; Paradowska, Anna; Joshi, Suraj; Finlayson, Trevor
2006-01-01
Welding residual stresses are important in pressure vessel and structural applications. However, residual stress remains the single largest unknown in industrial damage situations. They are difficult to measure or theoretically estimate and are often significant when compared with the in-service stresses on which they superimpose. High residual stresses lead to loss of performance in corrosion, fatigue and fracture. In this research, a measurement of residual stress by the neutron diffraction technique is compared to an analysis of the same geometry by theoretical finite element procedures. The results indicate good agreement but scope for further understanding of the details of modelling the welding heat source, heat transfer and variation of material properties with temperature
Type I and type II residual stress in iron meteorites determined by neutron diffraction measurements
Caporali, Stefano; Pratesi, Giovanni; Kabra, Saurabh; Grazzi, Francesco
2018-04-01
In this work we present a preliminary investigation by means of neutron diffraction experiment to determine the residual stress state in three different iron meteorites (Chinga, Sikhote Alin and Nantan). Because of the very peculiar microstructural characteristic of this class of samples, all the systematic effects related to the measuring procedure - such as crystallite size and composition - were taken into account and a clear differentiation in the statistical distribution of residual stress in coarse and fine grained meteorites were highlighted. Moreover, the residual stress state was statistically analysed in three orthogonal directions finding evidence of the existence of both type I and type II residual stress components. Finally, the application of von Mises approach allowed to determine the distribution of type II stress.
Toribio, Jesús; Aguado, Leticia; Lorenzo, Miguel; Kharin, Viktor
2017-05-02
Stress corrosion cracking (SCC) of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC), hydrogen assisted fracture (HAF) or hydrogen embrittlement (HE). A common way to assess the susceptibility of a given material to HAC, HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT) test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample's posterior susceptibility to HAC. To achieve this goal, numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly, a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards, a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.
Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles
Energy Technology Data Exchange (ETDEWEB)
Cho, Kihyun; Cho, Hong Seok [KEPCO KPS, Naju (Korea, Republic of)
2015-10-15
Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface.
Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles
International Nuclear Information System (INIS)
Cho, Kihyun; Cho, Hong Seok
2015-01-01
Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface
A study on residual stresses in laser surface hardening of a medium carbon steel
International Nuclear Information System (INIS)
Yang, Y.S.; Na, S.J.
1989-01-01
The transient thermal stress and the residual stress in laser surface-hardening treatment of a medium carbon steel were analysed by employing a new two-dimensional finite element model. In this formulation, a sliced solution domain, having one element in the hardening direction, was introduced to satisfy the self-equilibrium of the resultant force in the hardening direction. By using the proposed model, the thermal and residual stresses in the laser surface heat treatment were successively calculated. The thermal stress was induced mainly by the temperature gradient and the martensitic phase transformation; the phase transformation was found to have a greater influence on the residual stress than the temperature gradient. The simulation results revealed that a compressive residual stress region occurs near the hardened surface of the workpiece and a tensile residual stress region occurs in the interior of the workpiece, whereas the maximum tensile residual stress occurs along the centre of the laser scanning path in the interior region (y=0). In comparison with the gaussian distribution of the beam power, the square beam mode results in a wider, but shallower, hardened zone. The calculation results also showed that the high-power beam with the high scanning speed is more suitable for laser surface hardening than the low-power beam with the low scanning speed if the heat input per unit length of the workpiece is maintained constant. (orig.)
Research on the residual stress of glass ceramic based on rotary ultrasonic drilling
Sun, Lipeng; Jin, Yuzhu; Chen, Jianhua
2016-10-01
In the process of machining, the glass ceramic is easy to crack and damage, etc. And the residual stress in the machined surface may cause the crack to different extent in the later stage. Some may even affect the performance of the product. The residual stress of rotary ultrasonic drilling and mechanical processing is compared in different machining parameters (spindle speed, feed rate). The effects of processing parameters and methods are researched, in order to reduce the residual stress in the mechanical processing of glass ceramic, and provide guidance for the actual processing.
Residual stress evaluation and curvature behavior of aluminium 7050 peen forming processed
International Nuclear Information System (INIS)
Oliveira, R.R. de; Lima, N.B.; Braga, A.P.V.; Goncalves, M.
2010-01-01
Shot peening is a superficial cold work process used to increase the fatigue life evaluated by residual stress measurements. The peen forming process is a variant of the shot peening process, where a curvature in the plate is obtained by the compression of the grains near to the surface. In this paper, the influence of the parameters such as: pressure of shot, ball shot size and thickness of aluminum 7050 samples with respect to residual stress profile and resulting arc height was studied. The evaluation of the residual stress profile was obtained by sin 2 Ψ method. (author)
Residual stress distribution of wheel tread for freight car due to aging effect
Kwon, Seok-Jin; Lee, Dong-Hyung; Seo, Jung-Won; Kwon, Sung-Tae
2010-03-01
Recently, several wheels for freight car in running had experienced the wheel failure due to fatigue crack, overheat braking and other factors. Severe heating of the wheel during tread braking was believed to be a contributing factor of derailment. It is necessary to evaluate the residual stress in wheel tread in order to manage the safety of wheel. In the present paper, the residual stress of wheel regarding to running distance using x-ray diffraction system is investigated. The result shows that the residual stress of wheel is depend on the running distance, wear rate of wheel and thermal gradient during brake application.
The recent development of neutronic techniques for determination of residual stresses
International Nuclear Information System (INIS)
Lodini, A.
2001-01-01
Neutron diffraction is a well-established non-destructive method for the measurement of residual stress deep inside materials. This paper gives a short overview of the use of neutrons for materials research and measurement techniques. Neutron diffraction has been applied in determining residual stresses in metal matrix composites. Measurement and prediction of residual stress for plastic deformation are presented. More recently, the neutron diffraction technique has also been applied for the determination of plastic strain which results from microstructural defects and leads to peak broadening. Influence of the shot penning treatment on austenitic steel is presented. (author)
Effect of preemptive weld overlay on residual stress of repaired weldment in surge nozzle
Energy Technology Data Exchange (ETDEWEB)
Oh, Chang Young; Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)
2008-07-01
In the welding process, weldments usually include repair weld during the manufacturing process. Repair welds is supposed to cause strong tensile residual stress. Moreover weldments, usually made by Alloy 82/182, is susceptible to PWSCC. Therefore, mitigation of welding residual stress in weldments is important for reliable operating. PWOL is one of the methods for mitigation and verified for over twenty years. In this paper, residual stress distribution of repaired weldments and the effect of PWOL on mitigation is examined for surge nozzle.
Change of residual stresses during plastic deformation under uniaxial tension test
International Nuclear Information System (INIS)
Benito, J. A.; Jorba, J.; Roca, A.
2001-01-01
Hang of longitudinal and transverse residual stresses was studied by X Ray diffraction method as the applied plastic deformation, measured as A% was increased in a standard tension test. The starting material, hot rolling Armco iron, has values close to 0 MPa in longitudinal direction. But it reaches 600 MPa with only A=1,5%, this value remains constant until necking is produced. In transverse direction the stating values are 300 MPa, changes are small and residual stresses remain compressive until the end of tension test. In addition, studies of the changes of residual stresses with time and with misalignment between incident X Ray and drawing direction are presented. (Author) 5 refs
Evaluation of machining effect for the residual stress of SA508 by hole drilling method
International Nuclear Information System (INIS)
Lee, Jeong Kun; Lee, Kyoung Soo; Song, Ki O; Kim, Young Shin
2009-01-01
Residual stresses on a surface of the material are welcome or undesirable since it's direction, compression or tensile. But especially for the fatigue, it is not negligible effect on the material strength. These residual stresses developed during the manufacturing processes involving material deformation, heat treatment, machining. The object of this paper is verifying the effect of machining what is mostly used for SA508. For verifying the effect of machining, three different kind of machining have been achieved, milling, grinding, wire cutting. Also to measure the residual stress, hole drill method and indentation method are used.
Study of residual stresses generated in machining of AISI 4340 steel
International Nuclear Information System (INIS)
Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C.
2010-01-01
Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen 2 ψ method, using Crκβ radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)
International Nuclear Information System (INIS)
Ranganath, S.
1979-01-01
Nuclear pressure vessel components are designed to meet the requirements of Section III of the ASME Boiler and Pressure Vessel Code. Specifically, the design must satisfy the limits on stress range and fatigue usage prescribed in NB-3200, Section III ASME Code for the various design and operating conditions for the component. The Code requirements assure that the component does not experience gross yielding and that in general, elastic shakedown occurs following cyclic loading. When elastic stress analysis is performed this can be shown by meeting the limits in the Code on Primary and Primary plus Secondary (P+Q) stress intensities. However, when the P+Q limits cannot be met and elastic Shakedown cannot be demonstrated, plastic analysis may be performed to meet the requirements of the Code. This paper describes the elastic-plastic stress analysis of a Boiling Water Reactor Vessel bottom head in-core penetration and illustrates how plastic analysis can be used in ASME Code evaluations to show Code compliance. Details of the thermal analysis, elastic-plastic stress analysis and fatigue evaluation are presented and it is shown that the in-core penetration satisfies the code requirements. 6 refs
Superelastic stress-strain behavior in ferrogels with different types of magneto-elastic coupling.
Cremer, Peet; Löwen, Hartmut; Menzel, Andreas M
2016-09-29
Colloidal magnetic particles embedded in an elastic polymer matrix constitute a smart material called a ferrogel. It responds to an applied external magnetic field by changes in elastic properties, which can be exploited for various applications such as dampers, vibration absorbers, or actuators. Under appropriate conditions, the stress-strain behavior of a ferrogel can display a fascinating feature: superelasticity, the capability to reversibly deform by a huge amount while barely altering the applied load. In previous work, using numerical simulations, we investigated this behavior assuming that the magnetic moments carried by the embedded particles can freely reorient to minimize their magnetic interaction energy. Here, we extend the analysis to ferrogels where restoring torques by the surrounding matrix hinder rotations towards a magnetically favored configuration. For example, the particles can be chemically cross-linked into the polymer matrix and the magnetic moments can be fixed to the particle axes. We demonstrate that these systems still feature a superelastic regime. As before, the nonlinear stress-strain behavior can be reversibly tailored during operation by external magnetic fields. Yet, the different coupling of the magnetic moments causes different types of response to external stimuli. For instance, an external magnetic field applied parallel to the stretching axis hardly affects the superelastic regime but stiffens the system beyond it. Other smart materials featuring superelasticity, e.g. metallic shape-memory alloys, have already found widespread applications. Our soft polymer systems offer many additional advantages such as a typically higher deformability and enhanced biocompatibility combined with high tunability.
Guerquin, B
2015-09-01
Improving the understanding of the adaptation to stress of urinary continence. A transversal analysis between physics of materials and the female anatomy. Laws of physics of the materials and of their viscoelastic behavior are applied to the anatomy of the anterior vaginal wall. The anterior vaginal wall may be divided into two segments of different viscoelastic behavior, the vertical segment below the urethra and the horizontal segment below the bladder. If the urethra gets crushed on the first segment according to the hammock theory, the crushing of the bladder on the second segment is, on the other hand, damped by its important elasticity. The importance of this elasticity evokes an unknown function: damping under the bladder that moderates and delays the increase of intravesical pressure. This damping function below the bladder is increased in the cystocele, which is therefore a continence factor; on the other hand, it is impaired in obesity, which is therefore a factor of SUI. It is necessary to include in the theory of stress continence, the notion of a damping function below the bladder. Copyright © 2015 Elsevier Masson SAS. All rights reserved.
Adsorption stress changes the elasticity of liquid argon confined in a nanopore.
Gor, Gennady Y
2014-11-18
Knowledge of the elastic properties of a fluid is crucial for predicting its flow under high pressure, particularly in porous media. However, when a fluid is confined to a nanopore, many of its thermodynamic properties change as compared to bulk. Here we study the effect of confinement on the bulk modulus of liquid argon adsorbed in mesopores using classical density functional theory. We show that, at pressures lower than the saturation pressure, high adsorption stress in the pore causes the lowering of the fluid bulk modulus, a phenomenon which was recently observed experimentally [ Schappert, K.; Pelster, R. Europhys. Lett. 2014 , 105 , 5600 ]. Furthermore, we find that the pore size has a strong effect on the fluid bulk modulus, so that even at saturation, the elastic properties of nanoconfined fluid differ from the bulk values. We show that this difference is also due to the adsorption stress. Our results provide a basis for a new method for characterization of porous materials and have implications for modeling fluids in nanoporous geological formations, such as coal or shale.
Hu, Min; Xiang, Ya-ning; Li, Hong; Guo, Ke-feng; Wang, Fang
2010-04-01
To analyze the influence of four types (class II long elastic, class II short elastic, class III long elastic, class III short elastic) of inter-arch elastics on the stress distribution and displacement of temporomandibular joint (TMJ). To reconstruct a three-dimensional element model of left craniofacial bones with TMJ, maxilla, mandible and dentition with MBT straight wire appliance by CT images, Mimics, Ansys software. The influence of four types elastic on the model was analyzed by simulating the clinical conditions. The stress distribution and displacement of TMJ under four types of elastics have been acquired. The stress distributed rule of condition 1 and 2 was similar, compression stress centred on the frontal surface of the condyle, while stretching stress centred on the posterior surface. The stress distributed rule of condition 3 and 4 was similar too, the frontal surface of the condyle was most stretching stress, while posterior surface was most compression stress. The displacement of the condyle of condition 1 and 2 was overall forward and downward with a clockwise rotation, the displacement of the condyle of condition 3 and 4 was overall backward and upward with a anticlockwise rotation. Class II long elastic and short elastic, class III long elastic and short elastic, the stress distributed rule was similar, the strength under short elastics was gentle under the same strength value. Overall displacement was downward and forward under class II elastics, the condyloid made a clockwise rotation. Overall displacement was upward and backward under class III elastics, the condyloid made a counterclockwise rotation.
International Nuclear Information System (INIS)
Miyazaki, Katsumasa; Numata, Masanori; Saito, Koichi; Mochizuki, Masahito
2006-01-01
The fixed conditions of butt welds between straight pipe and valve or pump in the actual piping system are different from those of straight pipes. However, the effect of fixed condition on the residual stress and the stress intensity factor for evaluation of structural integrity of cracked piping was not clear. In this study, the finite element analyses were conducted by considering the differences in the distance from the center of weld to the fixed end L to clarify the effect of fixed condition on the residual stress and the stress intensity factor. For the 600 A piping, the axial residual stress distribution was not affected by the distance L. Furthermore, the stress intensity factor of circumferential crack under the residual stress field with fixed condition could be estimated by using the existing simplified solution for piping. (author)
Directory of Open Access Journals (Sweden)
Hamák I.
2010-06-01
Full Text Available Residual stresses resulting from non homogeneous heat distribution during welding process belong to most significant factor influencing behavior of welded structures. These stresses are responsible for defect occurrence during welding and they are also responsible for crack initiation and propagation at the either static or dynamic load. The significant effect of weld metal chemical composition as well as the effect of fatigue load and local plastic deformation on residual stress distribution and fatigue life have been recognized for high strength steels welds. The changes in residual stress distribution have then positive effect on cold cracking behavior and also on fatigue properties of the welds [1-3]. Several experimental methods, both destructive and non-destructive, such as hole drilling method, X-ray diffraction, neutron diffraction and others, have been used to examine residual stress distribution in all three significant orientations in the vicinity of the welds. The present contribution summarizes the results of neutron diffraction measurements of residual stress distribution in the vicinity of single-pass high-strength-steel welds having different chemical composition as well as the influence of fatigue load and local plastic deformation. It has been observed that the chemical composition of the weld metal has a significant influence on the stress distribution around the weld. Similarly, by aplying both cyclic load or pre-stress load on the specimens, stress relaxation was observed even in the region of approximately 40 mm far from the weld toe.
Residual stress improvement for pipe weld by means of induction heating pre-flawed pipe
International Nuclear Information System (INIS)
Umemoto, T.; Yoshida, K.; Okamoto, A.
1980-01-01
The intergranular stress corrosion cracking (IGSCC) has been found in type 304 stainless steel piping of several BWR plants. It is already well known that IGSCC is most likely to occur when three essential factors, material sensitization, high tensile stress and corrosive environment, are present. If the welding residual stress is sufficiently high (200 to approximately 400 MPa) in the inside piping surface near the welded joint, then it may be one of the biggest contributors to IGSCC. If the residual stress is reduced or reversed by some way, the IGSCC will be effectively mitigated. In this paper a method to improve the residual stress named IHSI (Induction Heating Stress Improvement) is explained. IHSI aims to improve the condition of residual stress in the inside pipe surface using the thermal stress induced by the temperature difference in pipe wall, that is produced when the pipe is heated from the outside surface by an induction heating coil and cooled on the inside surface by water simultaneously. This method becomes more attractive when it can be successfully applied to in-service piping which might have some pre-flaw. In order to verify the validity of IHSI for such piping, some experiments and calculations using finite element method were conducted. These results are mainly discussed in this paper from the view-points of residual stress, flaw behaviour during IHSI and material deterioration. (author)
Influence of ion irradiation on internal residual stress in DLC films
Energy Technology Data Exchange (ETDEWEB)
Karaseov, Platon A., E-mail: platon.karaseov@rphf.spbstu.r [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Podsvirov, Oleg A.; Karabeshkin, Konstantin V. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Vinogradov, Andrei Ya. [Ioffe Physicotechnical Institute RAS, Polytechnicheskaya 26, 195252 St. Petersburg (Russian Federation); Azarov, Alexander Yu. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Karasev, Nikita N. [State University of Information Technologies, Mechanics and Optics, Sablinskaya Str. 14, 197101 St. Petersburg (Russian Federation); Titov, Andrei I.; Smirnov, Alexander S. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation)
2010-10-01
The dependence of internal residual stress in thin diamond-like carbon films grown on Si substrate by PECVD technique on most important growth parameters, namely RF-power, DC bias voltage and substrate temperature, is described. Results show that compressive stress reaches the highest value of 2.7 GPa at low RF-power and DC bias. Increase of substrate temperature from 250 to 350 {sup o}C leads to nonlinear increase of stress value. Inhomogeneity of residual stress along the film surface disappears when film is deposited at temperatures above 275 {sup o}C. Post-growth film irradiation by P{sup +} and In{sup +} ions cause decrease of compressive stress followed by its inversion to tensile. For all ion energy combinations used residual stress changes linearly with normalized fluence up to 0.2 DPA with slope (8.7 {+-} 1.3) GPa/DPA.
International Nuclear Information System (INIS)
Matejicek, J.; Brand, P.C.; Drews, A.R.; Krause, A.; Lowe-Ma, C.
2004-01-01
Residual stresses in cold-coiled helical compression springs for automotive suspensions were determined at several manufacturing stages using neutron diffraction. These results indicate that the residual stresses in the as-coiled springs are nearly uniaxial with peak values of ±900 MPa and independent of coil position. A factory stress-relieved spring showed the same pattern of stresses, but with the peak values reduced to ∼±200 MPa. Residual stresses in a spring annealed in a laboratory furnace at 56 K over the normal factory annealing temperature were ∼35% lower. The effect of cutting the springs either by electric discharge machining (EDM) or by abusive grinding was also examined. From these data, the smallest spring segment that can yield reliable stress data was determined
Birefringence and residual stress induced by CO2 laser mitigation of damage growth in fused silica
Gallais, L.; Cormont, P.; Rullier, J. L.
2009-10-01
We investigate the residual stress field created near mitigated sites and its influence on the efficiency on the CO2 laser mitigation of damage growth process. A numerical model of CO2 laser interaction with fused silica is developed that take into account laser energy absorption, heat transfer, thermally-induced stress and birefringence. Specific photoelastic methods are developed to characterize the residual stress near mitigated sites in fused silica samples. The stress distribution and quantitative values of stress levels are obtained for sites treated with the CO2 laser in various conditions of energy deposition (beam size, pulse duration, incident power). The results obtained also show that the presence of birefringence/residual stress around the mitigated sites has a critical effect on their laser damage resistance.
Residual stress characterization of welds using x-ray diffraction techniques
International Nuclear Information System (INIS)
Pineault, J.A.; Brauss, M.E.
1996-01-01
Neglect of residual stresses created during processes lead to stress corrosion cracking, distortion, fatigue cracking, premature failures in components, and instances of over design. Automated residual stress mapping and truly portable equipment have now made the characterization of residual stresses using x-ray diffraction (XRI) practical. The nondestructive nature of the x-ray diffraction technique has made the tile residual stress characterization of welds a useful tool for process optimization and failure analysis, particularly since components can be measured before and after welding and post welding processes. This paper illustrates the importance of residual stress characterization in welds and presents examples where x-ray diffraction techniques were applied in the characterization of various kinds of welds. arc welds, TIG welds, resistance welds, laser welds and electron beam welds. Numerous techniques are available to help manage potentially harmfull residual stresses created during the welding process thus, the effects of a few example post weld processes such as grinding, heat treating and shot peening are also addressed
International Nuclear Information System (INIS)
Mcdonald, E.J.; Hallam, K.R.; Flewitt, P.E.J.
2005-01-01
On many occasions repairs are undertaken to ferritic steel weldments on plant either during construction or to remove service induced defects. These repaired weldments are subsequently put into service with or without a post-weld heat treatment. In either case, but particularly for the latter, there is a need to accommodate the associated residual stresses in structural integrity assessments such as those based upon the R6 failure avoidance procedure. Although in some circumstances the residual macro-stresses developed within weldments of components and structures can be calculated this is not so readily achieved in the case of residual stresses introduced by repair welds. There is a range of physical and mechanical techniques available to undertake the measurement of macro-residual stresses. Of these X-ray diffraction has the advantage that it is essentially non-destructive and offers the potential for evaluating stresses, which exist in the near surface layer. Although for many structural integrity assessments both the magnitude and distribution of residual stresses have to be accommodated it is not practical to make destructive measurements on weld repaired components and structures to establish the through section distribution of stresses. An approach is to derive a description of the appropriate macro-stresses by a combination of measurement and calculation on trial ferritic steel repair weldments. Surface measurements on the plant can then be made to establish the relationship between the repaired component or structure and the trial weld and thereby improve confidence in predicted stresses and their distribution from the near-surface measured values. Hence X-ray diffraction measurements at the near-surface of the plant weldment can be used to underwrite the quality of the repair by confirming the magnitude and distribution of residual stresses used for the integrity assessment to demonstrate continued safe operation
Nondestructive control of residual stresses during welding and recharge processes
International Nuclear Information System (INIS)
Suarez, J.C.; Fernandez, L.M.; Cruz, C.; Merino, F.; Aragon, B.
1993-01-01
In this work, the stress state of material during welding and recharge processes is controlled with the help of Barkhausen effect. The changes, occurred in the longitudinal and transversal stress profile are show during deposition of welding rings. It is proved that the stress state of the base-material depends on the amount of recharge layers, deposited on it
Effect of texture and grain size on the residual stress of nanocrystalline thin films
Cao, Lei; Sengupta, Arkaprabha; Pantuso, Daniel; Koslowski, Marisol
2017-10-01
Residual stresses develop in thin film interconnects mainly as a result of deposition conditions and multiple thermal loading cycles during the manufacturing flow. Understanding the relation between the distribution of residual stress and the interconnect microstructure is of key importance to manage the nucleation and growth of defects that can lead to failure under reliability testing and use conditions. Dislocation dynamics simulations are performed in nanocrystalline copper subjected to cyclic loading to quantify the distribution of residual stresses as a function of grain misorientation and grain size distribution. The outcomes of this work help to evaluate the effect of microstructure in thin films failure by identifying potential voiding sites. Furthermore, the simulations show how dislocation structures are influenced by texture and grain size distribution that affect the residual stress. For example, when dislocation loops reach the opposite grain boundary during loading, these dislocations remain locked during unloading.
Effect of metal coating and residual stress on the resonant frequency ...
Indian Academy of Sciences (India)
- sive type respectively. In this paper, we investigate both these cases by taking two different structures, namely, the micro cantilever beam with gold layer deposited on its top surface and the MEMS gyroscope with residual stresses. First, we ...
Modelling the Effects of Surface Residual Stresses on Fatigue Behavior of PM Disk Alloys, Phase I
National Aeronautics and Space Administration — A finite element based model will be developed and validated to capture the evolution of residual stresses and cold work at machined features of compressor and...
Evaluation of residual stress distribution in austenitic stainless steel pipe butt-welded joint
International Nuclear Information System (INIS)
Maekawa, Akira; Noda, Michiyasu; Takahashi, Shigeru; Oumaya, Toru; Serizawa, Hisashi; Murakawa, Hidekazu
2009-01-01
This paper reports measured and estimated results of residual stress distributions of butt-welded austenitic stainless steel pipe in order to improve estimation accuracy of welding residual stress. Neutron diffraction and strain gauge method were employed for the measurement of the welding residual stress and its detailed distributions on inner and outer surface of the pipe as well as the distributions within the pipe wall were obtained. Finite element method was employed for the estimation. Transient and residual stresses in 3D butt-welded joint model were computed by employing Iterative Substructure Method and also commercial FEM code ABAQUS for a reference. The measured and estimated distributions presented typical characteristic of straight butt-welded pipe which had decreasing trend along the axial direction and bending type distributions through wall of the pipe. Both results were compared and the accuracy of measurement and estimation was discussed. (author)
A Novel Method to Decrease Micro-residual Stresses of Fibrous Composites by Adding Carbon Nanotube
Directory of Open Access Journals (Sweden)
M. M. Shokrieh
2013-12-01
Full Text Available In this research, a novel method to decrease micro-residual stresses of fibrous composites by adding carbon nanotubes (CNTs is proposed in detail. The negative coefficient of thermal expansion and the high young’s modulus of CNTs can be utilized to counterbalance the process induced residual stresses in composites. To this end, first, the effects of adding CNTs to the matrix of fibrous composites in reducing the coefficient of thermal expansion (CTE and increasing of young’s modulus of matrix are studied theoretically. Then, a three phase micromechanical model (the energy method is used to model the effect of CNT in reducing the residual stresses of fibrous composites. The results show that by addition of CNTs, enhancements in properties of matrix are obtained and lead to decrease in micro-residual stresses of matrix and fiber up to 72%.
Optimal temperature profiles for minimum residual stress in the cure process of polymer composites
CSIR Research Space (South Africa)
Gopal, AK
2000-01-01
Full Text Available model which includes the effects of chemical and thermal strains and the viscoelastic material behaviour. The process model is implemented to conduct a parametric study to observe the trends and characteristics of the residual stress history varying...
Study of residual stresses in CT test specimens welded by electron beam
Papushkin, I. V.; Kaisheva, D.; Bokuchava, G. D.; Angelov, V.; Petrov, P.
2018-03-01
The paper reports result of residual stress distribution studies in CT specimens reconstituted by electron beam welding (EBW). The main aim of the study is evaluation of the applicability of the welding technique for CT specimens’ reconstitution. Thus, the temperature distribution during electron beam welding of a CT specimen was calculated using Green’s functions and the residual stress distribution was determined experimentally using neutron diffraction. Time-of-flight neutron diffraction experiments were performed on a Fourier stress diffractometer at the IBR-2 fast pulsed reactor in FLNP JINR (Dubna, Russia). The neutron diffraction data estimates yielded a maximal stress level of ±180 MPa in the welded joint.
Evaluation of residual stresses in welded part using hard synchrotron x-rays
International Nuclear Information System (INIS)
Suzuki, Kenji; Shobu, Takahisa; Shiro, Ayumi; Zhang Shuoyuan
2013-01-01
The spiral slit-system and DSTM (diffraction spot trace method) are under development in order to evaluate internal stresses of materials with coarse grains. The spiral slit-system was improved so that the length of the gauge volume is independent of the diffraction angle. The bending stress in the specimen with coarse grains was measured in order to confirm performance of this advanced spiral slit-system. The distribution of the measured bending stress coincided with the applied bending stress. As a result, it was proved that the combination of the advanced spiral slit-system and the DSTM is useful for the internal stress measurement of materials with coarse grains. The welded specimen of a Mg-alloy plate was prepared by melt-run with TIG welding. The residual stress map in the cross-section of the specimen was made using the DSTM. On the other hand, the residual stresses of the welded specimen were simulated by a finite element method. Although the measured residual stresses were similar to the simulated results, the residual stresses due to extrusion were measured also using the DSTM. The DSTM is an excellent technique for the stress measurement of weld parts. (author)
Residual stresses generated in F-522 steel by different machining processes
International Nuclear Information System (INIS)
Gracia-Navas, V.; Ferreres, I.; Maranon, J. A.; Garcia-Rosales, C.; Gil-Sevillano, J.
2005-01-01
Machining operations induce plastic deformation and heat generation in the near surface area of the machined part, giving rise to residual stresses. Depending on their magnitude and sign, these stresses can be detrimental or beneficial to the service life of the part. The final stress state depends on the machining process applied, as well as on the machining parameters. Therefore, the establishment of adequate machining guidelines requires the measurement of the residual stresses generated both at the surface and inside the material. in this work, the residual stresses generated in F-522 steel by two hard turning (conventional and laser assisted) and two grinding (production and finishing) processes were measured by X-ray diffraction. Additionally, depth profiles of the volume fraction of retained austenite, microstructure and nano hardness were obtained in order to correlate those results with the residual stress state obtained for each machining process. It has been observed that turning generates tensile stresses in the surface while grinding causes compressive stresses. Below the surface grinding generates weak tensile or nearly null stresses whereas turning generates strong compressive stresses. These results show that the optimum mechanising process (disregarding economical considerations) implies the combination of turning plus elimination of a small thickness by final grinding. (Author) 19 refs
Factors Influencing Residual Stresses in Yttria Stabilized Zirconia Thermal Barrier Coatings
McGrann, Roy T. R.; Rybicki, Edmund F.; Shadley, John R.; Brindley, William J.
1997-01-01
To improve gas turbine and diesel engine performance using thermal barrier coatings (TBC's) requires an understanding of the factors that influence the in-service behavior of thermal barrier coatings. One of the many factors related to coating performance is the state of stress in the coating. The total stress state is composed of the stresses due to the in-service loading history and the residual stresses. Residual stresses have been shown to affect TBC life, the bond strength of thermal spray coatings, and the fatigue life of tungsten carbide coatings. Residual stresses are first introduced in TBC's by the spraying process due to elevated temperatures during processing and the difference in coefficients of thermal expansion of the top coat, bond coat, and substrate. Later, the residual stresses can be changed by the in-service temperature history due to a number of time and temperature dependent mechanisms, such as oxidation, creep, and sintering. Silica content has also been shown to affect sintering and the cyclic life of thermal barrier coatings. Thus, it is important to understand how the spraying process, the in-service thermal cycles, and the silica content can create and alter residual stresses in thermal barrier coatings.
Specific features of the determination of residual stresses in materials by diffraction techniques
Gorkunov, E. S.; Zadvorkin, S. M.; Goruleva, L. S.
2017-12-01
Residual stresses arising in separate machine parts and structural components during production and use to a large extent govern their lifetime. In this connection, the development and improvement of nondestructive methods for the determination of residual stresses is an important task for nondestructive testing. Standards regulate only the determination of macroscopic stresses, and in practice these stresses are most often determined with the application of the sin2ψ method. This paper, using quenched structural steels as an example, compares the results of residual stress determination by the sin2ψ method with those obtained by the method based on the analysis of the diffraction line profile as dependent on the value of the irradiated volume. It is demonstrated that, as the irradiated volume decreases, the value of residual stresses determined by the sin2ψ method may vary considerably, up to the change of the sign. For a more complete characteristic of residual stresses it is proposed to use, besides the determination of macrostresses by the shift of the diffraction lines, the value of microscopic stresses calculated from the line profile analysis.
International Nuclear Information System (INIS)
Tokuda, Harukiyo; Tomota, Yo; Suzuki, Tetsuya; Kawasaki, Kazuhiro; Moriai, Atsushi; Minakawa, Nobuaki; Morii, Yukio
2004-01-01
The residual stress of a quenched steel bar with induction heating was measured by neutron diffraction. The conventional X-ray sin 2 ψ method was also used and three dimensional stress condition was estimated from plane-stress data obtained by a progressive polishing technique. Good agreements were found between the results by the neutron and X-ray methods. Improvements of the neutron stress measurement discussed. (author)
Assessment of Residual Stresses in 3013 Inner and Outer Containers and Teardrop Samples
Energy Technology Data Exchange (ETDEWEB)
Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Prime, Michael Bruce [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Veirs, Douglas Kirk [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Berg, John M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clausen, Bjorn [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Worl, Laura Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); DeWald, Adrian T. [Hill Engineering, LLC, Rancho Cordova, CA (United States)
2015-12-08
This report is an assessment performed by LANL that examines packaging for plutonium-bearing materials and the resilience of its design. This report discusses residual stresses in the 3013 outer, the SRS/Hanford and RFETS/LLNL inner containers, and teardrop samples used in studies to assess the potential for SCC in 3013 containers. Residual tensile stresses in the heat affected zones of the closure welds are of particular concern.
International Nuclear Information System (INIS)
Zhang, J; Shen, Y P; Du, J K
2008-01-01
The effect of inhomogeneous initial stress on Love wave propagation in layered magneto-electro-elastic structures is investigated in this paper. The coupled magneto-electro-elastic field equations are solved by adopting the Wentzel–Kramers–Brillouin (WKB) approximate approach. Then the phase velocity can be calculated by applying boundary and continuity conditions. A specific example of a structure consisting of a CoFe 2 O 4 layer and a BaTiO 3 substrate is used to illustrate the influence of inhomogeneous initial stress on the phase velocity, corresponding coupled magneto-electric factor and stress fields. The different influence between constant initial stress and inhomogeneous initial stress is discussed and the results are expected to be helpful for the preparation and application of Love wave sensors
Verification of residual stresses in flash-butt-weld rails using neutron diffraction
Tawfik, David; Kirstein, Oliver; Mutton, Peter John; Chiu, Wing Kong
2006-11-01
Residual stresses developed during flash-butt welding may play a crucial role in prolonging the fatigue life of the welded tracks under service loading conditions. The finished welds typically exhibit high levels of tensile residual stresses in the web region of the weld. Moreover, the surface condition of the web may contain shear drag or other defects resulting from the shearing process which may lead to the initiation and propagation of fatigue cracks in a horizontal split web failure mode under high axle loads. However, a comprehensive understanding into the residual stress behaviour throughout the complex weld geometry remains unclear and is considered necessary to establish the correct localised post-weld heat treatment modifications intended to lower tensile residual stresses. This investigation used the neutron diffraction technique to analyse residual stresses in an AS60 flash-butt-welded rail cooled under normal operating conditions. The findings will ultimately contribute to developing modifications to the flash-butt-welding procedure to lower tensile residual stresses which may then improve rail performance under high axle load.
Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire
Baek, Hyun Moo; Hwang, Sun Kwang; Son, Il-Heon; Im, Yong-Taek
2016-11-01
In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. From the results of this investigation, it can be construed that the NCD sequence, especially the NCDB, might be helpful in improving the residual stress characteristics of pearlitic steel wire to improve its mechanical behavior and service life.
Modeling and experimental verification of thermally induced residual stress in RF-MEMS
International Nuclear Information System (INIS)
Somà, Aurelio; Saleem, Muhammad Mubasher
2015-01-01
Electrostatically actuated radio frequency microelectromechanical systems (RF-MEMS) generally consist of microcantilevers and clamped–clamped microbeams. The presence of residual stress in these microstructures affects the static and dynamic behavior of the device. In this study, nonlinear finite element method (FEM) modeling and the experimental validation of residual stress induced in the clamped–clamped microbeams and the symmetric toggle RF-MEMS switch (STS) is presented. The formation of residual stress due to plastic deformation during the thermal loading-unloading cycle in the plasma etching step of the microfabrication process is explained and modeled using the Bauschinger effect. The difference between the designed and the measured natural frequency and pull-in voltage values for the clamped–clamped microbeams is explained by the presence of the nonhomogenous tensile residual stress. For the STS switch specimens, three-dimensional (3D) FEM models are developed and the initial deflection at zero bias voltage, observed during the optical profile measurements, is explained by the residual stress developed during the plasma etching step. The simulated residual stress due to the plastic deformation is included in the STS models to obtain the switch pull-in voltage. At the end of the simulation process, a good correspondence is obtained between the FEM model results and the experimental measurements for both the clamped–clamped microbeams and the STS switch specimens. (paper)
International Nuclear Information System (INIS)
Kim, Taehyung; Lee, Hyungyil; Hyun, Hong Chul; Jung, Sunghwan
2013-01-01
Highlights: ► We propose a 3D FE model to study peening residual stress involving angled shots. ► The FE model set with plastic shot are found to best match the X-ray diffraction data. ► The model provides 3D multi-shot impact FE solution with various incidence angles. - Abstract: In this study, we propose a 3D finite element (FE) model to study shot peening involving angled shots. Using the FE model for angled shot peening, we examine relationships with the residual stress introduced by shot peening of the factors such as the Rayleigh damping in the material, dynamic friction, and the rate dependency of the material and systematically integrate them with the FE model. The FE model is set with rigid shot, elastic shot, and plastic shot respectively. Plastic deformation of the shot is also explored with the FE model. The FE model is applied to study angled multi-shots. The FE results are verified with experimental data using X-ray diffraction (XRD). The FE model set with plastic shot are found to best match the XRD results validating accuracy of the 3D FE model properly integrated with the factors and plastically deformable shot ball. The proposed model will serve to simulate actual shot peening cases, which generally involve multi-shots with various incidence angles
Directory of Open Access Journals (Sweden)
Alex Elías-Zúñiga
2014-01-01
Full Text Available In this work, we use the rule of mixtures to develop an equivalent material model in which the total strain energy density is split into the isotropic part related to the matrix component and the anisotropic energy contribution related to the fiber effects. For the isotropic energy part, we select the amended non-Gaussian strain energy density model, while the energy fiber effects are added by considering the equivalent anisotropic volumetric fraction contribution, as well as the isotropized representation form of the eight-chain energy model that accounts for the material anisotropic effects. Furthermore, our proposed material model uses a phenomenological non-monotonous softening function that predicts stress softening effects and has an energy term, derived from the pseudo-elasticity theory, that accounts for residual strain deformations. The model’s theoretical predictions are compared with experimental data collected from human vaginal tissues, mice skin, poly(glycolide-co-caprolactone (PGC25 3-0 and polypropylene suture materials and tracheal and brain human tissues. In all cases examined here, our equivalent material model closely follows stress-softening and residual strain effects exhibited by experimental data.
INTERFACE RESIDUAL STRESSES IN DENTAL ZIRCONIA USING LAUE MICRO-DIFFRACTION
International Nuclear Information System (INIS)
Bale, H. A.; Tamura, N.; Coelho, P.G.; Hanan, J. C.
2009-01-01
Due to their aesthetic value and high compressive strength, dentists have recently employed ceramics for restoration materials. Among the ceramic materials, zirconia provides high toughness and crack resistant characteristics. Residual stresses develop in processing due to factors including grain anisotropy and thermal coefficient mismatch. In the present study, polychromatic X-ray (Laue) micro-diffraction provided grain orientation and residual stresses on a clinically relevant zirconia model ceramic disk. A 0.5 mm x 0.024 mm region on zirconia was examined on a 500 nm scale for residual stresses using a focused poly-chromatic synchrotron X-ray beam. Large stresses ranging from - to + 1GPa were observed at some grains. On average, the method suggests a relatively small compressive stress at the surface between 47 and 75 MPa depending on direction
Effects of material non-linearity on the residual stresses in a dendritic silicon crystal ribbon
Ray, Sujit K.; Utku, Senol
1990-01-01
Thermal stresses developed in a dendritic silicon crystal ribbon have been shown to cause plastic deformation and residual stresses in the ribbon. This paper presents an implementation of a numerical model proposed for thermoelastoplastic behavior of a material. The model has been used to study the effects of plasticity of silicon on the residual stresses. The material properties required to implement this model are all assumed, and the response of the material to the variations in these assumed parameters of the constitutive law and in the finite element mesh is investigated. The steady state growth process is observed to be periodic with nonzero residual stresses. Numerical difficulties are also encountered in the computer solution process, resulting in sharp jumps and large oscillations in the stress responses.
INTERFACE RESIDUAL STRESSES IN DENTAL ZIRCONIA USING LAUE MICRO-DIFFRACTION
Energy Technology Data Exchange (ETDEWEB)
Bale, H. A.; Tamura, N.; Coelho, P.G.; Hanan, J. C.
2009-01-01
Due to their aesthetic value and high compressive strength, dentists have recently employed ceramics for restoration materials. Among the ceramic materials, zirconia provides high toughness and crack resistant characteristics. Residual stresses develop in processing due to factors including grain anisotropy and thermal coefficient mismatch. In the present study, polychromatic X-ray (Laue) micro-diffraction provided grain orientation and residual stresses on a clinically relevant zirconia model ceramic disk. A 0.5 mm x 0.024 mm region on zirconia was examined on a 500 nm scale for residual stresses using a focused poly-chromatic synchrotron X-ray beam. Large stresses ranging from - to + 1GPa were observed at some grains. On average, the method suggests a relatively small compressive stress at the surface between 47 and 75 MPa depending on direction.
Characteristic and principle of the residual stress measurement by neutron diffraction method
International Nuclear Information System (INIS)
Akiniwa, Yoshiaki
2016-01-01
Although X-ray method has been widely used as the nondestructive measurement method of residual stress, the object to be measured with laboratory X-ray was limited to the vicinity of surface, and the nondestructive measurement of stress inside an essential component could not be performed. Since the neutron method utilizes the wave characteristics of electrically neutral particles, the penetrability is excellent so that information up to the inside of a material can be obtained sufficiently. As the feature of neutron stress measurement, it is suitable for measurement inside metals such as iron and aluminum, which cannot be measured with X-rays. For the measurement of residual stress in localized region, the use of high energy synchrotron radiation is advantageous. In the stress measurement utilizing diffraction phenomena, there is the strain calculated from a change in diffraction lattice spacing. The measured strain is converted into stress using Hooke's Law. As the measurement examples of neutron stress evaluation, the following are introduced: (1) residual stress distribution around the ferrite steel (50 mm thick) welded joint of a large-sized structure, (2) residual stress due to the heat treatment of aluminum alloy with a plate thickness of 20 to 140 mm, and (3) change in the strain of aluminum die block in the vicinity of a cast iron cylinder liner of engine, when heating/cooling up to 470degC. (A.O.)
Effects of stop–start features on residual stresses in a multipass austenitic stainless steel weld
International Nuclear Information System (INIS)
Turski, M.; Francis, J.A.; Hurrell, P.R.; Bate, S.K.; Hiller, S.; Withers, P.J.
2012-01-01
In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop–start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop–start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: ► In this study the residual stress-field surrounding weld interruptions was measured. ► Localised stresses were found to increase at weld interruptions. ► Both ramped and abrupt weld interruptions were investigated. ► After subsequent weld passes, localised stresses persisted for abrupt interruptions. ► After subsequent weld passes, localised stresses dissipated for ramped interruptions.
Directory of Open Access Journals (Sweden)
Yu-Hua Zhang
2017-01-01
Full Text Available Residual stress has significant influence on the performance of mechanical components, and the nondestructive estimation of residual stress is always a difficult problem. This study applies the relative nonlinear coefficient of critical refraction longitudinal (LCR wave to nondestructively characterize the stress state of materials; the feasibility of residual stress estimation using the nonlinear property of LCR wave is verified. The nonlinear ultrasonic measurements based on LCR wave are conducted on components with known stress state to calculate the relative nonlinear coefficient. Experimental results indicate that the relative nonlinear coefficient monotonically increases with prestress and the increment of relative nonlinear coefficient is about 80%, while the wave velocity only decreases about 0.2%. The sensitivity of the relative nonlinear coefficient for stress is much higher than wave velocity. Furthermore, the dependence between the relative nonlinear coefficient and deformation state of components is found. The stress detection resolution based on the nonlinear property of LCR wave is 10 MPa, which has higher resolution than wave velocity. These results demonstrate that the nonlinear property of LCR wave is more suitable for stress characterization than wave velocity, and this quantitative information could be used for residual stress estimation.
Sharma, Varun; Pandey, Pulak M
2016-08-01
The residual stresses generated in the machined work piece have detrimental effect on fatigue life, corrosion resistance and tribological properties. However, the effect of cutting and vibration parameters on residual stresses in Ultrasonic Assisted Turning (UAT) has not been dealt with. The present paper highlights the effect of feed rate, depth of cut, cutting velocity and percentage intensity of ultrasonic power on residual stress generation. XRD analysis has been carried out to measure the residual stress while turning 4340 hardened steel using UAT. The experiments were performed based on response surface methodology to develop statistical model for residual stress. The outcome of ANOVA revealed that percentage intensity and feed rate significantly affect the residual stress generation. The significant interactions between process parameters have also been presented tin order to understand the thermo-mechanical mechanism responsible for residual stress generation. Copyright © 2016 Elsevier B.V. All rights reserved.
Laser welding of 9Cr FMS: insights from residual stress measurements and computations
International Nuclear Information System (INIS)
Kumar, Santosh; Awasthi, Reena; Dey, G.K.
2016-01-01
Ferritic/Martensitic Steels (FMS) with 8-12 wt. %Cr, 1-2 wt. % Mo/W, 0.1 wt. % C and microalloying additions of ∼ 0.2 wt. % V and ∼ 0.06 wt. % Nb/Ta have emerged as the structural materials for next generation power plants and nuclear reactors. In recent times, laser and electron beam welding of these steels have drawn considerable interest owing to low heat input associated with these processes and the ensuring benefits like lower distortions, narrow fusion zone and heat affected zone, to name a few. Residual stresses are invariably associated with any weld joint due to thermo-metallurgical dilation of the material in the vicinity of the joint. These stresses can be measured experimentally as well as computed by modelling and simulation. Recent work on residual stress measurements by neutron diffraction in laser welded joints in 9Cr FMS and computations of the same, by finite element modelling and simulation, have provided a fresh insight into evolution of stresses during welding and character of the resulting residual stress-field. A brief introduction of laser welding, residual stress measurements by neutron diffraction, modelling and simulation of laser welding is presented and this is followed by a discussion on some interesting insights obtained from the measurements and computations of residual stresses in laser welded 9Cr FMS plates. (author)
Experimental evaluation of residual stresses produced by plain dents in pipelines
Energy Technology Data Exchange (ETDEWEB)
Pascotto, Jorge [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil); Marques, Altino; Fonseca, Maria Cindra [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)
2009-07-01
A dent means a permanent plastic deformation of the circular cross-section of the pipe. Dents are potentially danger for structural integrity of onshore and offshore pipelines, because it causes a local stress and strain concentration. It is also expected that residual stresses are introduced by the non-uniform plastic deformation. A plain dent is a dent which causes a smooth change in the curvature of the pipe wall that contains no wall thickness reductions (such as a gouge or a crack) or other defects or imperfections (such as a weld). This work presents an experimental evaluation of residual stresses intensification due to plain dents introduced through the same indentation process, in samples made of the same steel line pipe, commonly used in the pipeline industry. The residual stresses were measured in the longitudinal and circumferential directions in preselected points by X-ray diffraction technique, before indentation. After the samples have been dented, the residual stresses were measured once more at the same points, for comparison. All samples presented a similar behavior of the residual stresses due to induced plain dents, and the X-ray diffraction technique shows itself as an efficient methodology of stress measurement in pipelines. (author)
Effects of tooling on the residual stress distribution in an inertia weld
International Nuclear Information System (INIS)
Pang, J.W.L.; Preuss, M.; Withers, P.J.; Baxter, G.J.; Small, C.
2003-01-01
Neutron diffraction residual strain measurements have been made on a tubular structure formed by joining two nickel-based superalloy RR1000 parts by inertia welding. Residual strains in the radial, hoop and axial directions of the tube cross-section have been measured. The corresponding residual stress field has been calculated accounting for the stress-free lattice parameter variations in the region close to the weld line. Tensile residual stresses were observed near the inner diameter of the tube with magnitudes of the order of +500, +1100 and +1300 MPa in the radial, axial and hoop directions, respectively. By comparison near the outer diameter (OD) of the weld the corresponding stresses are of the order of -200, -1000 and 150 MPa. The final stress state reflects the influence of the gripping fixture tooling and thermal gradients during inertia welding. Additional X-ray (at the surface) and hole-drilling (at the near surface) measurements show a steep residual stress gradient in the near surface region. Tensile hoop and axial machining stresses at the surface indicate the potential for improving the inertia weld tooling and the machining parameters used when removing the flash
International Nuclear Information System (INIS)
Lavrentyev, Anton I.; Stucky, Paul A.; Veronesi, William A.
2000-01-01
Shot peening is a well-known method for extending the fatigue life of metal components by introducing compressive residual stresses near their surfaces. The capability to nondestructively evaluate the near surface residual stress would greatly aid the assurance of proper fatigue life in shot-peened components. This paper presents preliminary results from a feasibility study examining the use of ultrasonic and eddy current NDE methods for residual stress measurement in components where the stress has been introduced by shot peening. With an ultrasonic method, a variation of ultrasonic surface wave speed with shot peening intensity was measured. Near surface conductivity was measured by eddy current methods. Since the effective penetration depth of both methods employed is inversely related to the excitation frequency, by making measurements at different frequencies, each method has the potential to provide the stress-depth profile. Experiments were conducted on aluminum specimens (alloy 7075-T7351) peened within the Almen peening intensity range of 4C to 16C. The experimental results obtained demonstrate a correlation between peening intensity and Rayleigh wave velocity and between peening intensity and conductivity. The data suggests either of the methods may be suitable, with limitations, for detecting unsatisfactory levels of shot peening. Several factors were found to contribute to the measured responses: surface roughness, near surface plastic deformation (cold work) and residual stress. The contribution of each factor was studied experimentally. The feasibility of residual stress determination from the measured data is discussed
Determination of residual stresses in autofrettaged steel tubes by neutron and X-ray diffraction
International Nuclear Information System (INIS)
Pintschovius, L.; Macherauch, E.; Scholtes, B.
1986-01-01
The residual stress state of an autofrettaged 30 CrNiMo 8 steel tube has been investigated by neutron and X-ray diffraction. The results of X-ray measurements on the face of a ring cut out of the tube agree well with the neutron results obtained on the central part of an unmachined specimen. The experimentally determined residual stress distributions resemble only to a first approximation that expected from theoretical estimations. As expected, the tangential stress component at the inner diameter was found to be largest and is compressive. However, the distributions of the tangential and radial residual stress components show large deviations from the expected values. The differences between experiment and theory are probably due to neglecting the Bauschinger effect, the decarburization of the surface layers and the residual stresses produced by an alignment procedure before the autofrettage process. Annealing the tube for 1 h at 450 0 C has little effect on the residual stress distribution, except for a reduction in the steep gradient of the tangential stress component close to the inner surface. (orig.)
International Nuclear Information System (INIS)
Kitamura, K.; Nagata, K.; Shibui, M.; Tachikawa, N.; Araki, M.
1998-01-01
Residual stresses in the interface region, that developed at the cool down during the brazing, were evaluated for several bonded structures to assess the mechanical strength of the bonded interface, using thermoelasto-plastic stress analysis. Normal stress components of the residual stresses around the interface edge of graphite-copper (C-Cu) bonded structures were compared for three types of bonded features such as flat-type, monoblock-type and saddle-type. The saddle-type structure was found to be favorable for its relatively low residual stress, easy fabrication accuracy on bonded interface and armor replacement. Residual stresses around the interface edge in three armor materials/copper bonded structures for a divertor plate were also examined for the C-Cu, tungsten-copper (W-Cu) and molybdenum alloy-copper (TZM-Cu), varying the interface wedge angle from 45 to 135 . An optimal bonded configuration for the least value of residual stress was found to have a wedge angle of 45 for the C-Cu, and 135 for both the W-Cu and TZM-Cu bonded ones. (orig.)
The status and future of residual stress analysis and the VAMAS TWA20 project
International Nuclear Information System (INIS)
Webster, Peter J.
2001-01-01
Neutron diffraction is one of the few techniques available that can be used non-destructively to measure residual strains inside components so as to be able to determine the corresponding residual stresses. VAMAS TWA20 is an international project designed to facilitate the basic research necessary to develop the first international standard for the determination of residual stresses using neutron diffraction so that the technique may be used confidently by industry. The VAMAS project and the status and future of the neutron technique are discussed and illustrated by a range of examples from the project. (author)
On the stress investigation at the edges of the fixed elastic semi-strip
Directory of Open Access Journals (Sweden)
N. Vaysfeld
2016-10-01
Full Text Available The stress state of the elastic fixed semi-strip with the regarding of the singularities at its edge is investigated in the article. The initial boundary problem is reduced to a vector boundary problem in the transformation’s domain by the use of integral Fourier transformation. The one-dimensional vector boundary problem is solved exactly with the help of matrix differential calculations and Green’s matrix apparatus. The problem’s solving was focused at the solving of the singular integral equation (SIE with the two fixed singularities at the ends of the integration’s interval. The symbol of SIE was constructed and the generalized method of the SIE solving was applied. The stress’ distributions of the semi-strip are investigated
Memarianfard, H.; Turusov, R. A.
2017-11-01
A nonlinear numerical multiscale analysis to predict the residual shrinkage and thermal stresses arising during curing and cooling of thickwall cross-ply filament-wound cylinders of a reinforced polymer is performed at macro- and microscales using the representative volume element (RVE) of the composite. The mechanical behavior of the polymeric matrix is described by a nonlinear viscoelastic model with account of chemical shrinkage. The fiber material is considered elastic, isotropic, and temperature-independent. The maximum residual macrostresses arising during manufacture of the cylinders were calculated. The fields of residual microstresses in the RVE in three different zones across the thickness of the cylinders were found. Results of the microscale analysis showed that microstresses in some zones of RVE were several times higher than macrostresses in these areas.
Numerical simulation of residual stress in piping components at Framatome-ANP
International Nuclear Information System (INIS)
Gilies, P.; Franco, C.; Cipiere, M.-F.; Ould, P.
2005-01-01
Numerous manufacturing processes induce residual stresses and distortions in piping components and associated welds: quenching of cast pipings, machining and welding. In Pressurized Water Reactors, most of the components have a large thickness for sustaining pressure and distortions are a minor source of concern. This is not the case for residual stresses which may have a strong influence on several type of damage such as fatigue, corrosion, brittle fracture. In low toughness components, residual stress fields may contribute to ductile tearing initiation. These potential damages are mitigated after welding by stress relief heat treatment, which is applied in a systematic manner to ferritic components of the primary system in nuclear reactors. This treatment is not applied on austenitic piping for which the heat treatment temperature is limited due to the risk of sensitization and residual stresses are difficult to eliminate completely. Since on site measurements are costly and difficult to perform, numerical simulation appears to be an attractive tool for estimating residual stress distributions. Framatome-ANP is working on modelling manufacturing processes with that purpose in mind. This paper presents three kinds of applications illustrating efforts on welding, quenching and machining simulation. First a comparison is shown between computations and measurements of residual stress induced by welding of a dissimilar weld metal junction. Then numerical simulations of quenching of a cast stainless steel nozzle are presented. Finally quenching followed by machining and grinding of this cast component are considered in a full simulation of the manufacturing process. Computed distortions and residual stresses are compared with experimental measurements at different stages of the manufacturing process. (authors)
Rivera, David; Wirz, Richard E.; Ghoniem, Nasr M.
2017-04-01
The thermomechanical damage and residual stresses in plasma-facing materials operating at high heat flux are experimentally investigated. Materials with micro-surfaces are found to be more resilient, when exposed to cyclic high heat flux generated by an arc-jet plasma. An experimental facility, dedicated to High Energy Flux Testing (HEFTY), is developed for testing cyclic heat flux in excess of 10 MW/m2. We show that plastic deformation and subsequent fracture of the surface can be controlled by sample cooling. We demonstrate that W surfaces with micro-pillar type surface architecture have significantly reduced residual thermal stresses after plasma exposure, as compared to those with flat surfaces. X-ray diffraction (XRD) spectra of the W-(110) peak reveal that broadening of the Full Width at Half Maximum (FWHM) for micro-engineered samples is substantially smaller than corresponding flat surfaces. Spectral shifts of XRD signals indicate that residual stresses due to plasma exposure of micro-engineered surfaces build up in the first few cycles of exposure. Subsequent cyclic plasma heat loading is shown to anneal out most of the built-up residual stresses in micro-engineered surfaces. These findings are consistent with relaxation of residual thermal stresses in surfaces with micro-engineered features. The initial residual stress state of highly polished flat W samples is compressive (≈ -1.3 GPa). After exposure to 50 plasma cycles, the surface stress relaxes to -1.0 GPa. Micro-engineered samples exposed to the same thermal cycling show that the initial residual stress state is compressive at (- 250 MPa), and remains largely unchanged after plasma exposure.
Interactive effects of rice residue and water stress on growth and metabolism of wheat seedlings
Directory of Open Access Journals (Sweden)
Nimisha Amist
2014-08-01
Full Text Available In the present study effects of rice residue with and without water stress were studied on Triticum aestivum L. cv. Shatabadi. The mixture of residue and garden soil in 1:1 ratio was considered as 50% (R1 and only decomposed residue as 100% (R2. Garden soil was taken as control. Twenty five seeds were sown in each experimental trays filled with soil mixture according to the treatments. Trays were arranged in two groups. After 15 days one set was subjected to water stress (WS by withholding water supply for 3 days. Morphological and biochemical parameters of 18 days old seedlings were recorded. Seedling height decreased in all treatments. A gradual decrease in relative water content, pigment and protein contents of wheat seedlings were observed. Sugar and proline contents increased in treatments. An increase in malondialdehyde (MDA content and antioxidative enzyme activities was recorded. Elevation in catalase activity was observed in all treatments except in plants with water deficit. Ascorbate peroxidase (APX and guaiacol peroxidase (GPX activities increased when residue mixed with soil but decreased in seedlings under the combined influence of the residue and water stress. Higher amount of MDA and lower activities of APX and GPX reflected the oxidative damage in seedlings under combined treatments. Rice residue inhibited growth of wheat seedlings. Water stress intensified the effects of residue.
Directory of Open Access Journals (Sweden)
M. Susmikanti
2015-12-01
Full Text Available In a nuclear industry area, high temperature treatment of materials is a factor which requires special attention. Assessment needs to be conducted on the properties of the materials used, including the strength of the materials. The measurement of material properties under thermal processes may reflect residual stresses. The use of Genetic Algorithm (GA to determine the optimal residual stress is one way to determine the strength of a material. In residual stress modeling with several parameters, it is sometimes difficult to solve for the optimal value through analytical or numerical calculations. Here, GA is an efficient algorithm which can generate the optimal values, both minima and maxima. The purposes of this research are to obtain the optimization of variable in residual stress models using GA and to predict the center of residual stress distribution, using fuzzy neural network (FNN while the artificial neural network (ANN used for modeling. In this work a single-material 316/316L stainless steel bar is modeled. The minimal residual stresses of the material at high temperatures were obtained with GA and analytical calculations. At a temperature of 6500C, the GA optimal residual stress estimation converged at –711.3689 MPa at adistance of 0.002934 mm from center point, whereas the analytical calculation result at that temperature and position is -975.556 MPa . At a temperature of 8500C, the GA result was -969.868 MPa at 0.002757 mm from the center point, while with analytical result was -1061.13 MPa. The difference in residual stress between GA and analytical results at a temperatureof6500C is about 27 %, while at 8500C it is 8.67 %. The distribution of residual stress showed a grouping concentrated around a coordinate of (-76; 76 MPa. The residuals stress model is a degree-two polynomial with coefficients of 50.33, -76.54, and -55.2, respectively, with a standard deviation of 7.874.
Investigation of the Residual Stress State in an Epoxy Based Specimen
Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens H.; Akkerman, Remko
2015-01-01
Process induced residual stresses may play an important role under service loading conditions for fiber reinforced composite. They may initiate premature cracks and alter the internal stress level. Therefore, the developed numerical models have to be validated with the experimental observations. In
Residual stress measurements in thick structural weldments by means of neutron diffraction
International Nuclear Information System (INIS)
Ohms, C.; Youtsos, A.G.; Idsert, P. v.d.; Timke, T.
2000-01-01
Welding residual stresses in large structural components are a major concern with respect to their performance and lifetime. In large structures reasonable thermal stress relief treatment is usually impossible due to the component size. On the other hand, prediction of welding stresses by numerical modelling has not yet proven to be generally reliable, while the experimental determination of such stresses remains a demanding task. At the high flux reactor (HFR), Petten, a new residual stress diffractometer has been installed recently capable of handling of components up to 1000 kg - the large component neutron diffraction facility (LCNDF). It has facilitated residual stress measurements in two large welded components, of which results are presented here. The first component represents a bi-metallic weld in form of a pipe of 25 mm wall thickness. Three dimensional measurements of residual stress are discussed in detail. The second specimen is a 66 mm wall thickness austenitic steel nuclear piping weld. Results on relief of strain within the weld through post weld heat treatment (PWHT) are presented. Additionally results obtained earlier at former CRNL (CAN) on a section of a thick nuclear piping weld are presented in order to illustrate the variation in the reference lattice parameter trough the weld and the heat affected zone (HAZ). These results clearly show the necessity to determine the reference parameters for each location in all measurement directions by means of measurements in small coupons free of macro-stresses. (orig.)
State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys
Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.
The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the
Residual stress fields in sol-gel-derived thin TiO2 layers
Teeuw, D.H.J.; Haas, M. de; Hosson, J.Th.M. De
1999-01-01
This paper discusses the induction of residual stresses during the curing process of thin titania layers, which are derived using a sol-gel process. During this process, stresses may build up in the spinning stage, the drying stage, and the consolidation stage. The magnitude and character of these
Residual stresses in the surface layer of laser-treated steels
Brussel, B.A. van; Hosson, J.Th.M. De
1993-01-01
Although laser treatment of certain metals may enhance the wear performance in general it may result equally well in large residual stresses which affect the wear performance detrimentally. Tensile stresses generated in the surface layer may lead to severe cracking of the material. This paper
Experimental determination and theoretical analysis of local residual stress at grain scale
Basu, Indranil; Ocelík, Václav; De Hosson, Jeff Th M.
2017-01-01
Grain/phase boundaries contribute significantly to build up of residual stresses, owing to varied plastic/thermal response of different grain orientations or phases during thermomechanical treatment. Hence, accurate quantification of such local scale stress gradients in commercial components is
Finite element analysis of residual stress in the welded zone of a ...
Indian Academy of Sciences (India)
Unknown
cracks, the thermal stress in the weld joint has to be minimized by controlling the weld heat input. Keywords. ... The determination of critical residual stress that initiates ... Factors influencing the for- mation and propagation of weld cracks were analysed and supporting microstructural studies were carried out. 2. Experimental.
2017-09-28
measuring local residual stresses in a variety of materials. The micro-slotting method relies on a Scanning Electron Microscope – Focused Ion Beam (SEM...residual stresses in a variety of materials. The micro-slotting method relies on a Scanning Electron Microscope – Focused Ion Beam (SEM-FIB) system for...between milled slots for ə% error in the stress calculations. Residual stress measurements The three series of micro-slotting measurements show
Energy Technology Data Exchange (ETDEWEB)
Feng, Zhili [ORNL; Bunn, Jeffrey R [ORNL; Tzelepis, Demetrios A [ORNL; Payzant, E Andrew [ORNL; Yu, Xinghua [ORNL
2016-01-01
Hydrogen induced cracking (HIC) has been a persistent issue in welding of high-strength steels. Mitigating residual stresses is one of the most efficient ways to control HIC. The current study develops a proactive in-process weld residual stress mitigation technique, which manipulates the thermal expansion and contraction sequence in the weldments during welding process. When the steel weld is cooled after welding, martensitic transformation will occur at a temperature below 400 C. Volume expansion in the weld due to the martensitic transformation will reduce tensile stresses in the weld and heat affected zone and in some cases produce compressive residual stresses in the weld. Based on this concept, a customized filler wire which undergoes a martensitic phase transformation during cooling was developed. The new filler wire shows significant improvement in terms of reducing the tendency of HIC in high strength steels. Bulk residual stress mapping using neutron diffraction revealed reduced tensile and compressive residual stresses in the welds made by the new filler wire.
Residual stress measurement on propellant tank of 2219 aluminum alloy and study on its weak spot
Energy Technology Data Exchange (ETDEWEB)
Huang, Chaoqun; Li, Huan; Li, Jianxiong; Luo, Chuanguang; Ni, Yanbing [Tianjin University, Tianjin (China)
2017-05-15
This paper presented residual stress measurement on two circumferential Variable polarity plasma arc welding (VPPAW) joints and one circular closed Friction stir welding (FSW) joint on the propellant tank of 2219 aluminum alloy using the indentation strain-gauge method. Quite large tensile residual stresses were attached to the center and inner areas of the circular closed FSW joint. There were very large tensile stresses in some points of the two circumferential VPPAW joints, among these points, the maximum value was +253 MPa, which was about 63 % of the yield strength of 410 MPa measured in the base material. In addition, the peak of compressive residual stress was about -160 MPa. Above all, there were two typical peaks of residual stress in the circumferential VPPAW joints, one was located in the middle part while the other one was near the start/end position of the joints. Combining the result of residual stress measurement with the characteristics of the tank structure, it can be concluded that circular closed FSW joint around the flange was a weak spot on the propellant tank. And the most vulnerable point on the circular closed FSW joint has also been found.
Sensitivity Analysis for Residual Stress on DVI (Direct Vessel Injection) Nozzle Welded Joint
Energy Technology Data Exchange (ETDEWEB)
Noh, Byeong Wook; Chung, Sung Ho; Lee, Jung Hun; Kim, Oak Sug [DOOSAN Heavy Industries and Construction Co. LTD, Reactor Design Team, 555 Guygok-dong Changwon (Korea, Republic of)
2008-07-01
Generally, any welding process produces high compressive or tensile residual stresses in the heat affected zone depending on the method, shape and procedures of the weldment. In particular, the tensile residual stresses have a considerable effect on the material strength, fatigue strength and corrosion cracking. For this reason, it is important that some knowledge of the internal stress state be deduced either from measurements or from modeling predictions. In this study, the residual stresses after a multi-pass welding process for DVI nozzle welding joint were evaluated by a numerical simulation method. The welding joint considered three weld joint angles of 40 deg., 6 deg. and 2 deg. Computations were made using a 2-D finite element model based on the simulation of cooling from the heat treatment temperature to room temperature with two cooling conditions at the inside surface. In these results, it is shown that the residual stress increased at the inner surface, when water cooling was applied to the inner surface, and axial compressive residual stress increased at the inner surface when the joint angle was decreased. (authors)
Residual stress behaviors induced by laser peening along the edge of curved models
International Nuclear Information System (INIS)
Im, Jong Bin; Grandhi, Ramana V.; Ro, Young Hee
2012-01-01
Laser peening (LP) induces high magnitude compressive residual stresses in a small region of a component. The compressive residual stresses cause plastic deformation that is resistant to fatigue fracture. Fatigue cracks are generally nucleated at critical areas, and LP is applied for those regions so as to delay the crack initiation. Many critical regions are located on the edge of the curved portion of structures because of stress concentration effects. Several investigations that are available for straight components may not give meaningful guidelines for peening curved components. Therefore, in this paper, we investigate residual stress behaviors induced by LP along the edge of curved models. Three curved models that have different curvatures are investigated for peening performance. Two types of peening configurations, which are simultaneous corner shot and sequential corner shots, are considered in order to obtain compressive residual stresses along an edge. LP simulations of multiple shots are performed to identify overlapping effects on the edge portion of a curved model. In addition, the uncertainty calculation of residual stress induced by LP considering laser pulse duration is performed
Residual stress state in pipe cut ring specimens for fracture toughness testing
Energy Technology Data Exchange (ETDEWEB)
Damjanovic, Darko [J.J. Strossmayer Univ. of Osijek, Slavonski Brod (Croatia). Mechanical Engineering Faculty; Kozak, Drazan [Zagreb Univ. (Croatia). Dept. for Mechanical Design; Marsoner, Stefan [Materials Center, Leoben (Austria).; Gubeljak, Nenad [Maribor Univ. (Slovenia). Chair of Mechanics
2017-07-01
Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).
Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718
Energy Technology Data Exchange (ETDEWEB)
Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)
2017-11-15
Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)
Effects of the magnesium oxide thin films' microstructures on the residual stresses
Energy Technology Data Exchange (ETDEWEB)
He, Li-jun, E-mail: helijun4@126.com [The School of Optoelectronic Engineering, Chongqing University of Posts and Telecommunications, Chongqing 400065 (China); The State Key Laboratory of Electronic Thin Films and Integrated Devices, School of Microelectronics and Solid-State Electronics, University of Electronic Science and Technology of China, Chengdu 610054 (China); Wang, Li-yan [Electronic Information and Networking Research Institute, Collaborative Innovation Center for Information Communication Technology, Chongqing University of Posts and Telecommunications, Chongqing 400065 (China); Chen, Wei-Zhong [The School of Optoelectronic Engineering, Chongqing University of Posts and Telecommunications, Chongqing 400065 (China); Liu, Xing-zhao [The State Key Laboratory of Electronic Thin Films and Integrated Devices, School of Microelectronics and Solid-State Electronics, University of Electronic Science and Technology of China, Chengdu 610054 (China)
2016-09-15
The MgO thin films are deposited at various inclined angles. The morphology investigated by scanning electron microscope (SEM) shows the MgO thin films deposited at high inclined angles have columnar grain. The relationships between full width high maximum (FWHM) of ω-scan, residual stresses and the inclined angles are studied. The results show the smallest FWHM of MgO (002) is 4.968°, the residual stress of MgO thin films is compressive stress, and the residual stress of MgO thin films deposited at the inclined angle of 55° is the smallest. So the microstructures of MgO thin films fabricated by the oblique angle deposition (OAD) technique effectively control the residual stresses. - Highlights: • MgO thin films are deposited by oblique angle deposition technique. • The FWHMs of MgO is the smallest at the inclined angle of 55°. • Residual stress of MgO is the smallest at the inclined angle of 55°.
Energy Technology Data Exchange (ETDEWEB)
Kim, Kang Soo; Lee, Ho Jin; Woo, Wan Chuck; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo; Jung, In Chul [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)
2010-10-15
Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods
International Nuclear Information System (INIS)
Tanaka, Yasuhiro; Umemoto, Tadahiro
1988-01-01
Many techniques have been proposed as countermeasures for the External Stress Corrosion Cracking (ESCC) on austenitic stainless steel piping caused by sea salt particles. However, not one seems perfect. The method proposed here is an expansion of IHSI (Induction Heating Stress Improvement) which has been successfully implemented in many nuclear power plants as a remedy for Intergranular Stress Corrossion Cracking. The proposed method named EIHSI (External IHSI) can make the residual stress compressive on the outer surface of the piping components. In order to confirm the effectiveness of EIHSI, one series of tests were conducted on a weld joint between the pipe flange and the straight pipe. The measured residual stresses and also the results of the cracking test revealed that EIHSI is a superior method to suppress the ESCC. The outline of EIHSI and the verification tests are presented in this paper. (author)
Residual Stress Examination In Surface Layers Turned By Auto-Rotary Tool
Struharňanský, Jozef; Stančeková, Dana; Martikáň, Anton; Varga, Daniel; Kuždál, Viktor; Rákoci, Jozef
2015-12-01
In this article, unconventional kinematics of turning is examined with the aim on influence of cutting parameters on surface layers residual stress. The auto-rotary cutting tool prototype for turning was developed, designed and constructed at the University of Zilina. The tool is made of high speed steel. Residual stress examination of material 100Cr6 was performed by non-destructive measuring method of X-ray diffraction. This method is able to determine normal and shear stress conditions without damaging the examined sample.
Formation of the residual stress due to the thermal treatment in Alloy 690 tubes
International Nuclear Information System (INIS)
Kim, Sung Soo; Kim, Joung Soo
2004-01-01
It is known that the steam generator tubes made of Alloy 600 have suffered primary coolant leakage accidents due to stress corrosion cracking (SCC). The one of main reasons for the susceptibility to SCC is understood to be chromium (Cr) depletion in the grain boundary. Therefore, the precipitation of carbide is controlled by heat treatment in the final manufacturing stage. In order to investigate the formation reason of residual stress in the steam generator tube systematically, the tube specimens were cooled both at inside and at outside tube after heat treatment and the residual stress formed during water quenching was measured by strain gage using sectioning method
Andriollo, Tito; Hellström, Kristina; Sonne, Mads Rostgaard; Thorborg, Jesper; Tiedje, Niels; Hattel, Jesper
2018-02-01
Recent X-ray diffraction (XRD) measurements have revealed that plastic deformation and a residual elastic strain field can be present around the graphite particles in ductile cast iron after manufacturing, probably due to some local mismatch in thermal contraction. However, as only one component of the elastic strain tensor could be obtained from the XRD data, the shape and magnitude of the associated residual stress field have remained unknown. To compensate for this and to provide theoretical insight into this unexplored topic, a combined experimental-numerical approach is presented in this paper. First, a material equivalent to the ductile cast iron matrix is manufactured and subjected to dilatometric and high-temperature tensile tests. Subsequently, a two-scale hierarchical top-down model is devised, calibrated on the basis of the collected data and used to simulate the interaction between the graphite particles and the matrix during manufacturing of the industrial part considered in the XRD study. The model indicates that, besides the viscoplastic deformation of the matrix, the effect of the inelastic deformation of the graphite has to be considered to explain the magnitude of the XRD strain. Moreover, the model shows that the large elastic strain perturbations recorded with XRD close to the graphite-matrix interface are not artifacts due to e.g. sharp gradients in chemical composition, but correspond to residual stress concentrations induced by the conical sectors forming the internal structure of the graphite particles. In contrast to common belief, these results thus suggest that ductile cast iron parts cannot be considered, in general, as stress-free at the microstructural scale.
Lim, Hak-Jin; Ko, Dae-Hoon; Ko, Dae-Cheol; Kim, Byung-Min
2014-04-01
The purpose of this study is to reduce the residual stress and machining distortion of an Al6061 tube by using uphill quenching. During uphill quenching, solid-solution heat-treated aluminum parts are usually immersed in LN2 at 77 K (-196 °C), followed by the rapid heating of the parts, to produce a new residual stress that is opposite in nature to the original. The uphill quenching method used in this study employed two types of heating methods: boiling water at 373 K (100 °C) and high-velocity steam at 448 K (175 °C). First, FE-simulation coupled with a CFD analysis was performed to predict the residual stress of the backward hot-extruded Al6061 tube with the following dimensions: Ø200 mm × h200 mm × t10 mm. Experiment of uphill quenching was also conducted to measure the residual stress using the boiling water and high-velocity steam uphill quenching methods. The predicted residual stresses were compared with the experimental results obtained via micro-indentation and saw-cutting tests, and a deviation of about 10.4 pct was found. In addition, the experimental results showed that uphill quenching could relieve up to 91 pct of the residual stress induced by water quenching. Finally, the dimensional accuracy of uphill quenched tubes was evaluated by measuring the roundness after the machining process, which showed that the uphill quenching method could improve the dimensional accuracy of an Al6061 tube by reducing the residual stress.
International Nuclear Information System (INIS)
Mirim, Denilson de Camargo
2011-01-01
The dissimilar materials union has the residual stress formation as one of the most critical problems, which occurs mainly because these materials have both different thermal expansion coefficients and thermal conductivities. In this study, it was investigated the laser welding technique between steels, AISI 1010 and AISI 304. The materials were joined by butt autogenous welding with a continuous Nd:YAG laser. The main objective was to identify the welding parameters influence by the residual stresses analysis in the heat affected zone (HAZ). It was executed a factorial design with three-factor at two levels with a replica, which were varied power, welding speed and focal position of the laser beam. Residual stress measurements by the diffraction of X-rays were performed on the sample surface, to study their variation as a function of the parameters investigated. The blind hole method was also used to evaluate the residual stress along the samples depth, up to depth of 1mm. Besides residual stress measurement, weld seams were evaluated by optical and scanned electron microscopy, which were aimed to determine the weld geometry and changes in the microstructure. It was also made Vickers hardness measurements to evaluate the extent of HAZ. To evaluate the mechanical properties of the union were performed tensile and fatigue test. The MINITAB 15 software was used to analyze the residual stresses obtained by the blind hole method at different depths of the HAZ. It was also used statistical regression based on both the influences different and the combination of this input factors, in the residual stress of union. The results indicate that the models can satisfactorily predict the responses and provide users a guide to better define the welding parameters. (author)
International Nuclear Information System (INIS)
Acevedo, C.; Evans, A.; Nussbaumer, A.
2012-01-01
Fatigue crack growth observed in tubular K-joint specimens, typical of tubular bridge structures, always initiates at the chord crown toe locations whether the applied stress range is tensile or compressive. Even though other locations around the weld have highest hot-spot stresses, chord crown toe locations are still the most critical. This raises the question about the relevant tensile residual stress level at that location. The results of residual stress investigations, obtained using neutron diffraction measurements highlight that the direction and location of the maximum tensile residual stresses in K-joints is substantially different from those in the more usual tubular butt joints. Indeed, it is shown that the highest tensile residual stresses are oriented perpendicular to the weld direction, which is also the main orientation of the loading stresses applied in K-joints. This paper demonstrates that it is the complex geometry of the K-joint that causes the superposition of critical stresses, making these joints susceptible to fatigue cracking. Therefore, transverse residual stresses play a crucial part in the fatigue crack growth behaviour that applied stresses alone cannot explain. Highlights: ► We measure the 3D residual stresses in tubular joints using neutron diffraction. ► We identify direction and location of the maximum tensile residual stresses. ► K-joint geometry will induce a non-usual orientation of residual stresses. ► Fatigue crack propagation is affected by this critical stress orientation.
Mahmoud, Adel K.; Hammoudi, Zaid S.; Student Samah Rasheed, M. Sc.
2018-02-01
This paper aims to measuring the residual stresses practically in wear protection coatings using the sin2ψ method according to X-ray diffraction technique. The wear protection coatings used in this study was composite coating 95wt% Al2O3-5wt% SiC, while bond coat was AlNi alloy produced by using flame spraying technique on the mild steel substrate. The diffraction angle, 2θ, is measured experimentally and then the lattice spacing is calculated from the diffraction angle, and the known X-ray wavelength using Bragg’s Law. Once the dspacing values are known, they can be plotted versus sin2ψ, (ψ is the tilt angle). In this paper, stress measurement of the samples that exhibit a linear behavior as in the case of a homogenous isotropic sample in a biaxial stress state is included. The plot of dspacing versus sin2ψ is a straight line which slope is proportional to stress. On the other hand, the second set of samples showed oscillatory dspacing versus sin2ψ behaviour. The oscillatory behaviour indicates the presence of inhomogeneous stress distribution. In this case the X-ray elastic constants must be used instead of Young’s modulus (E) and Poisson ratio (ν)values. These constants can be obtained from the literature for a given material and reflection combination. The value of the residual stresses for the present coating calculated was compressive stresses (-325.6758MPa).
American Society for Testing and Materials. Philadelphia
2007-01-01
1.1 A qualitative estimate of the residual circumferential stress in thin-walled tubing may be calculated from the change in outside diameter that occurs upon splitting a length of the tubing. This practice assumes a linear stress distribution through the tube wall thickness and will not provide an estimate of local stress distributions such as surface stresses. (Very high local residual stress gradients are common at the surface of metal tubing due to cold drawing, peening, grinding, etc.) The Hatfield and Thirkell formula, as later modified by Sachs and Espey, provides a simple method for calculating the approximate circumferential stress from the change in diameter of straight, thin-walled, metal tubing. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
International Nuclear Information System (INIS)
Coupard, Dominique; Palin-luc, Thierry; Bristiel, Philippe; Ji, Vincent; Dumas, Christian
2008-01-01
Deep induction hardening has been performed on two batches of smooth cylindrical specimens with a hardening depth respectively around 2 mm and 3 mm. The distributions of axial and circumferential residual stresses are analysed for the two specimen batches by X-ray diffraction technique. The radial normal stress field is estimated through the use of the well known Moore and Evans correction. Finally, the experimental residual stresses are compared with those obtained from a multiphysic finite element modelling of the whole induction treatment process, including electromagnetic, thermal, metallurgical and mechanical phenomena. The simulated residual stress field is in good agreement with X-ray analysis especially at depths lower than one-tenth the specimen diameter. At deeper depths, a correction of the experimental X-ray analysis has been done to obtain realistic values
Energy Technology Data Exchange (ETDEWEB)
Samimi, A.A., E-mail: 9aa8@queensu.ca [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Krause, T.W. [Royal Military College of Canada, NDE Lab., Kingston, Ontario (Canada); Clapham, L. [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Gallaugher, M.; Ding, Y.; Chromik, R. [McGill Univ., Dept. of Mining and Materials Engineering, Montreal, Quebec (Canada)
2016-09-15
Non-oriented Electrical Steel (NOES) is the magnetic core lamination material used for flux transfer in rotary machines. The presence of residual stress associated with material processing may be detrimental to magnetic domain structure refinement and as a result, magnetic performance of NOES. Therefore, manufacturing inspection of NOES that identifies the presence of residual stress could contribute to the production of more energy efficient cores. However, standard materials evaluation is limited to destructive and off-line techniques. The present work employed Magnetic Barkhausen Noise (MBN) for nondestructive identification of local residual stress associated with stages in material processing. Analysis of MBN from single strips of NOES demonstrated clear response to applied tensile stress, mechanical shearing, the presence of an insulating coating and punching. The results establish the potential of MBN as a nondestructive testing technology for quality control of electrical steels at various stages of manufacture. (author)
Lin, Shih-Yung; Hoffman, Eric K.; Domack, Marcia S.
2007-01-01
2-D thermo-mechanical model developed to characterize distortion and residual stresses in integral structure produced by DMD. Demonstrated as a tool to guide experimental development of DMD fabrication process for aero structures. Distortion and residual stresses are local to deposit. Most distortion develops during deposition of the first few layers; Little change in distortion or residual stresses after fifth deposit layer Most of distortion is localized just beneath the build. Thicker build plates and the use of build lands results in greatest decrease in levels of distortion. Pre-straining shown to reduce distortion. Difficult to implement, particularly for complex stiffener arrays. Clamp position has complex effect on distortion and stresses. Overall distortion reduced with decreasing clamp clearance. Larger clamp clearances induce bending. Use of pre-heat and active cooling show minor influence on panel distortion. Generate changes in thermal gradients in the build plate.
Reduction of tensile residual stresses during the drawing process of tungsten wires
International Nuclear Information System (INIS)
Rodriguez Ripoll, Manel; Weygand, Sabine M.; Riedel, Hermann
2010-01-01
Tungsten wires are commonly used in the lighting industry as filaments for lamps. During the drawing process, the inhomogeneous deformation imparted by the drawing die causes tensile residual stresses at the wire surface in circumferential direction. These stresses have a detrimental effect for the wire because they are responsible for driving longitudinal cracks, known as splits. This work proposes two methods for reducing the residual stresses during wire drawing, namely applying an advanced die geometry and performing an inexpensive post-drawing treatment based on targeted bending operations. These two methods are analyzed with finite element simulations using material parameters obtained by mechanical tests on tungsten wires at different temperatures as input data. The computed results predict a substantial reduction of the circumferential residual stresses, thus reducing the risk of splitting.
Finite Element Simulation of Shot Peening: Prediction of Residual Stresses and Surface Roughness
Gariépy, Alexandre; Perron, Claude; Bocher, Philippe; Lévesque, Martin
Shot peening is a surface treatment that consists of bombarding a ductile surface with numerous small and hard particles. Each impact creates localized plastic strains that permanently stretch the surface. Since the underlying material constrains this stretching, compressive residual stresses are generated near the surface. This process is commonly used in the automotive and aerospace industries to improve fatigue life. Finite element analyses can be used to predict residual stress profiles and surface roughness created by shot peening. This study investigates further the parameters and capabilities of a random impact model by evaluating the representative volume element and the calculated stress distribution. Using an isotropic-kinematic hardening constitutive law to describe the behaviour of AA2024-T351 aluminium alloy, promising results were achieved in terms of residual stresses.
Effects of Cryogenic Treatment on Residual Stress and Tensile Properties for 6061 Al Alloy
International Nuclear Information System (INIS)
Park, Kijung; Cho, Young-Rae; Ko, Dea Hoon; Kim, Byung Min; Lim, Hak Jin; Lee, Jung Min
2011-01-01
To develop a 6061 aluminum alloy with low residual stress and high tensile strength, a cryogenic treatment process was investigated. Compared to the conventional heat treatment process for precipitation hardening with artificial aging, the cryogenic treatment process has two additional steps. The first step is cryogenic quenching of the sample into liquid nitrogen, the second step is up-hill quenching of the sample into boiling water. The residual stress for the sample was measured by the sin 2 ψ method with X-ray diffraction. The 6061 aluminum alloy sample showed 67% relief in stress at the cryogenic treatment process with artificial aging at 175°C. From this study, it was found that the optimum cryogenic treatment process for a sample with low residual stress and high tensile strength is relatively low cooling speed in the cryogenic quenching step and a very high heating speed in the up-hill quenching step.
International Nuclear Information System (INIS)
Dickson, T.L.; Bass, B.R.; McAfee, W.J.
1998-01-01
Analyses were performed to determine the impact of weld residual stresses in a reactor pressure vessel (RPV) on (1) the generation of pressure temperature (P-T) curves required for maintaining specified fracture prevention margins during nuclear plant startup and shutdown, and (2) the conditional probability of vessel failure due to pressurized thermal shock (PTS) loading. The through wall residual stress distribution in an axially oriented weld was derived using measurements taken from a shell segment of a canceled RPV and finite element thermal stress analyses. The P-T curve derived from the best estimate load analysis and a t / 8 deep flaw, based on K Ic , was less limiting than the one derived from the current methodology prescribed in the ASME Boiler and Pressure Vessel Code. The inclusion of the weld residual stresses increased the conditional probability of cleavage fracture due to PTS loading by a factor ranging from 2 to 4
Finite Element Simulation of Residual Stress Development in Thermally Sprayed Coatings
Elhoriny, Mohamed; Wenzelburger, Martin; Killinger, Andreas; Gadow, Rainer
2017-04-01
The coating buildup process of Al2O3/TiO2 ceramic powder deposited on stainless-steel substrate by atmospheric plasma spraying has been simulated by creating thermomechanical finite element models that utilize element death and birth techniques in ANSYS commercial software and self-developed codes. The simulation process starts with side-by-side deposition of coarse subparts of the ceramic layer until the entire coating is created. Simultaneously, the heat flow into the material, thermal deformation, and initial quenching stress are computed. The aim is to be able to predict—for the considered spray powder and substrate material—the development of residual stresses and to assess the risk of coating failure. The model allows the prediction of the heat flow, temperature profile, and residual stress development over time and position in the coating and substrate. The proposed models were successfully run and the results compared with actual residual stresses measured by the hole drilling method.
Directory of Open Access Journals (Sweden)
Knowles, C. R.
2012-11-01
Full Text Available Selective laser melting (SLM of Ti-6Al-4V has significant potential in the aerospace and biotechnology industries. SLM employs a focused laser beam to melt successive layers of metallic powder into complex components. This process can result in the generation of high thermally-induced residual stresses. These residual stresses, together with micro-flaws/ pores from the inherent fabrication process, may lead to premature fatigue crack initiation and propagation at relatively low cyclic stresses. The hole-drilling strain gauge method was used to evaluate residual stresses within SLM Ti-6Al-4V specimens, with the intention of understanding the associated mechanisms for the successful application of SLM Ti-6Al-4V in industry.
Residual stress evolution regularity in thermal barrier coatings under thermal shock loading
Directory of Open Access Journals (Sweden)
Ximin Chen
2014-01-01
Full Text Available Residual stress evolution regularity in thermal barrier ceramic coatings (TBCs under different cycles of thermal shock loading of 1100°C was investigated by the microscopic digital image correlation (DIC and micro-Raman spectroscopy, respectively. The obtained results showed that, as the cycle number of the thermal shock loading increases, the evolution of the residual stress undergoes three distinct stages: a sharp increase, a gradual change, and a reduction. The extension stress near the TBC surface is fast transformed to compressive one through just one thermal cycle. After different thermal shock cycles with peak temperature of 1100°C, phase transformation in TBC does not happen, whereas the generation, development, evolution of the thermally grown oxide (TGO layer and micro-cracks are the main reasons causing the evolution regularity of the residual stress.
International Nuclear Information System (INIS)
Madariaga, A.; Esnaola, J.A.; Arrazola, P.J.; Ruiz-Hervias, J.; Muñoz, P.; Ostolaza, K.
2015-01-01
Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be considered. In the present work the evolution of surface residual stresses induced by machining in Inconel 718 under static loading at room temperature was studied experimentally and numerically. An Inconel 718 disc was face turned employing industrial working conditions and specimens for tensile tests were extracted from the disc. Surface residual stresses were measured by X-ray diffraction for initial state and after applying different loads over the material's yield stress. Then, a finite element model based on the surface–core approach was fitted to experimental results and the study was extended to analyse the influence of load level, degree of work-hardening and initial surface conditions. For the studied case, initial tensile surface residual stress (776 MPa) became even more tensile when applying loads higher than the material yield stress, but a shift was observed at the highest applied load (1350 MPa) and initial residual stress was relaxed about 170 MPa. This particular behaviour is associated to the modified stress–strain properties of the machined affected surface layer which was strongly work-hardened. Moreover, if the work-hardened properties are not considered in the finite element model results differ substantially from experiments. Surface residual stress stability also depends on the initial surface residual stress, but the degree of work-hardening induced by the machining process must be considered as well. If the difference between the yield stress of the surface and the yield stress of the core is lower than the initial surface residual stress, the surface begins yielding first and consequently the surface residual stress is decreased. In contrast, if the difference between the yield stress of the surface and the
Neutron diffraction measurements of residual stress in additively manufactured stainless steel
International Nuclear Information System (INIS)
Brown, D.W.; Bernardin, J.D.; Carpenter, J.S.; Clausen, B.; Spernjak, D.; Thompson, J.M.
2016-01-01
Charpy test specimens were additively manufactured (AM) on a single stainless steel plate from a 17–4 class stainless steel using a powder-bed, laser melting technique on an EOS M280 direct metal laser sintering (DMLS) machine. Cross-hatched mesh support structures for the Charpy test specimens were varied in strut width and density to parametrically study their influence on the build stability and accuracy as the DMLS process has been known to generate parts with large amounts of residual stress. Neutron diffraction was used to profile the residual stresses in several of the AM samples before and after the samples were removed from the support structure for the purpose of determining residual stresses. The residual stresses were found to depend very little on the properties of the support structure over the limited range studied here. The largest stress component was in the long direction of each of the samples studied and was roughly 2/3 of the yield stress of the material. The stress field was altered considerably when the specimen was removed from the support structure. It was noted in this study that a single Charpy specimen developed a significant tear between the growth plate and support structure. The presence of the tear in the support structure strongly affected the observed stress field: the asymmetric tear resulted in a significantly asymmetric stress field that propagated through removal of the sample from the base plate. The altered final residual stress state of the sample as well as its observed final shape indicates that the tear initiated during the build and developed without disrupting the fabrication process, suggesting a need for in-situ monitoring.
Saravana Kumar, Gurunathan; George, Subin Philip
2017-02-01
This work proposes a methodology involving stiffness optimization for subject-specific cementless hip implant design based on finite element analysis for reducing stress-shielding effect. To assess the change in the stress-strain state of the femur and the resulting stress-shielding effect due to insertion of the implant, a finite element analysis of the resected femur with implant assembly is carried out for a clinically relevant loading condition. Selecting the von Mises stress as the criterion for discriminating regions for elastic modulus difference, a stiffness minimization method was employed by varying the elastic modulus distribution in custom implant stem. The stiffness minimization problem is formulated as material distribution problem without explicitly penalizing partial volume elements. This formulation enables designs that could be fabricated using additive manufacturing to make porous implant with varying levels of porosity. Stress-shielding effect, measured as difference between the von Mises stress in the intact and implanted femur, decreased as the elastic modulus distribution is optimized.
Residual stress determination in a 1000 A tungsten thin film by X-rays diffraction
International Nuclear Information System (INIS)
Badawi, K.F.; Declemy, A.; Naudon, A.; Goudeau, P.
1992-01-01
In this study, we have determined the complete residual stress tensor by X-rays diffraction, using the sin 2 ψ method, in a 1000 A tungsten thin film deposited on a silicon monocrystal. Stresses are tension wise of big magnitude (1.5 GPa). They are almost isotropic in the film plane. Shear stresses are low but not negligeable. After a bombardment by a 320 keV Xe ++ ion beam, the stresses became compressive (about -1.3 GPa). These results demonstrate the feasability of stress determination by the sin 2 ψ method in films as thin as 1000 A and open interesting areas for future research. (orig.)
Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy
International Nuclear Information System (INIS)
Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.
2011-01-01
Ti-10V-2Fe-3Al is a biphasic titanium alloy (α+β) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.
Temperature dependence of residual stress in TiC coated Mo
International Nuclear Information System (INIS)
Yoshizawa, I.; Fukutomi, M.; Kamada, K.
1984-01-01
The effects of fabrication temperature and heat treatment on the residual stress in TiC coated Mo have been studied by using X-ray diffractometry. TiC coatings on Mo single crystal substrates with (100) and (111) surfaces were carried out with the Activated Reactive Evaporation (ARE) method. It was found that all Mo substrates measured show tensile residual stresses, and their values decrease as the fabrication temperature increases from 300 to 700 0 C. On the other hand, TiC films measured showed compressive residual stresses, for both TiC/Mo(100) and TiC/Mo(111) specimens. These compressive stresses also decreased with increasing the fabrication temperature. The residual stresses measured were higher in TiC/Mo(100) than in TiC/Mo(111). It was found that the compressive stresses in as-grown TiC films change to the tensile stresses after annealing at 1700 0 C for 30 min. The preferred orientations of TiC films were observed to depend on the fabrication temperature. However, no epitaxial growth of TiC films was found as far as the present experiment was concerned. (orig.)
Energy Technology Data Exchange (ETDEWEB)
Campos, Wagner R.C.; Rabello, Emerson G.; Mansur, Tanius R.; Scaldaferri, Denis H.B.; Paula, Raphael G., E-mail: wrcc@cdtn.br, E-mail: egr@cdtn.br, E-mail: tanius@cdtn.br, E-mail: dhbs@cdtn.br, E-mail: tanius@cdtn.br, E-mail: raphaelmecanica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Souto, Joao P.R.S.; Carvalho Junior, Ideir T., E-mail: joprocha@yahoo.com.br, E-mail: ideir_engenharia@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Metalurgica
2013-07-01
Weld residual stresses have a large influence on the behavior of cracking that could possibly occur under normal operation of components. In case of an unfavorable environment, both stainless steel and nickel-based weld materials can be susceptible to stress-corrosion cracking (SCC). Stress corrosion cracks were found in dissimilar metal welds of some pressurized water reactor (PWR) nuclear plants. In the nuclear reactor primary circuit the presence of tensile residual stress and corrosive environment leads to so-called Primary Water Stress Corrosion Cracking (PWSCC). The PWSCC is a major safety concern in the nuclear power industry worldwide. PWSCC usually occurs on the inner surface of weld regions which come into contact with pressurized high temperature water coolant. However, it is very difficult to measure the residual stress on the inner surfaces of pipes or nozzles because of inaccessibility. A mock-up of weld parts of a pressurizer safety nozzle was fabricated. The mock-up was composed of three parts: an ASTM A508 C13 nozzle, an ASTM A276 F316L stainless steel safe-end, an AISI 316L stainless steel pipe and different filler metals of nickel alloy 82/182 and AISI 316L. This work presents the results of measurements of residual strain from the outer surface of the mock-up welded in base metals and filler metals by hole-drilling strain-gage method of stress relaxation. (author)
International Nuclear Information System (INIS)
Campos, Wagner R.C.; Rabello, Emerson G.; Mansur, Tanius R.; Scaldaferri, Denis H.B.; Paula, Raphael G.; Souto, Joao P.R.S.; Carvalho Junior, Ideir T.
2013-01-01
Weld residual stresses have a large influence on the behavior of cracking that could possibly occur under normal operation of components. In case of an unfavorable environment, both stainless steel and nickel-based weld materials can be susceptible to stress-corrosion cracking (SCC). Stress corrosion cracks were found in dissimilar metal welds of some pressurized water reactor (PWR) nuclear plants. In the nuclear reactor primary circuit the presence of tensile residual stress and corrosive environment leads to so-called Primary Water Stress Corrosion Cracking (PWSCC). The PWSCC is a major safety concern in the nuclear power industry worldwide. PWSCC usually occurs on the inner surface of weld regions which come into contact with pressurized high temperature water coolant. However, it is very difficult to measure the residual stress on the inner surfaces of pipes or nozzles because of inaccessibility. A mock-up of weld parts of a pressurizer safety nozzle was fabricated. The mock-up was composed of three parts: an ASTM A508 C13 nozzle, an ASTM A276 F316L stainless steel safe-end, an AISI 316L stainless steel pipe and different filler metals of nickel alloy 82/182 and AISI 316L. This work presents the results of measurements of residual strain from the outer surface of the mock-up welded in base metals and filler metals by hole-drilling strain-gage method of stress relaxation. (author)
Energy Technology Data Exchange (ETDEWEB)
Koo, Young Do; Yoo, Kwae Hwan; Na, Man Gyun [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)
2017-06-15
Residual stress is a critical element in determining the integrity of parts and the lifetime of welded structures. It is necessary to estimate the residual stress of a welding zone because residual stress is a major reason for the generation of primary water stress corrosion cracking in nuclear power plants. That is, it is necessary to estimate the distribution of the residual stress in welding of dissimilar metals under manifold welding conditions. In this study, a cascaded support vector regression (CSVR) model was presented to estimate the residual stress of a welding zone. The CSVR model was serially and consecutively structured in terms of SVR modules. Using numerical data obtained from finite element analysis by a subtractive clustering method, learning data that explained the characteristic behavior of the residual stress of a welding zone were selected to optimize the proposed model. The results suggest that the CSVR model yielded a better estimation performance when compared with a classic SVR model.
International Nuclear Information System (INIS)
Chen, B.; Skouras, A.; Wang, Y.Q.; Kelleher, J.F.; Zhang, S.Y.; Smith, D.J.; Flewitt, P.E.J.; Pavier, M.J.
2014-01-01
Many previous studies have presented results on the relaxation of residual stress in a welded component as a result of postweld heat treatment. Techniques such as neutron diffraction and deep hole drilling have been used to measure the residual stress after the heat treatment and compare this with the residual stress for the component in the as-welded condition. The work described in this paper is novel: neutron diffraction is used to measure the relaxation of residual stress continuously as the heat treatment is being carried out. Residual stresses are measured in a butt-welded ferritic steel pipe as the pipe is heat treated to 650 °C and then cooled to room temperature. The results identify those parts of the heat treatment that lead to significant stress relaxation and the mechanisms responsible for this relaxation. The techniques developed during this work allow future heat treatments to be optimised to achieve the low levels of residual stress in welded components
Directory of Open Access Journals (Sweden)
Young D