Electromagnetic confinement for vertical casting or containing molten metal

Science.gov (United States)

Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

1991-01-01

An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

Measurement of emittance of metal interface in molten salt

International Nuclear Information System (INIS)

Araki, N.; Makino, A.; Nakamura, Y.

1995-01-01

A new technique for measuring the total normal emittance of a metal in a semi-transparent liquid has been proposed and this technique has been applied to measure the emittance of stainless steel (SUS304), nickel, and gold in molten potassium nitrate KNO 3 . These emittance data are indispensable to analyzing the radiative heat transfer between a metal and a semitransparent liquid, such as a molten salt

Thermal conductivity of molten metals

Energy Technology Data Exchange (ETDEWEB)

Peralta-Martinez, Maria Vita

2000-02-01

A new instrument for the measurement of the thermal conductivity of molten metals has been designed, built and commissioned. The apparatus is based on the transient hot-wire technique and it is intended for operation over a wide range of temperatures, from ambient up to 1200 K, with an accuracy approaching 2%. In its present form the instrument operates up to 750 K. The construction of the apparatus involved four different stages, first, the design and construction of the sensor and second, the construction of an electronic system for the measurement and storage of data. The third stage was the design and instrumentation of the high temperature furnace for the melting and temperature control of the sample, and finally, an algorithm was developed for the extraction of the thermal conductivity from the raw measurement data. The sensor consists of a cylindrical platinum-wire symmetrically sandwiched between two rectangular plane sheets of alumina. The rectangular sensor is immersed in the molten metal of interest and a voltage step is applied to the ends of the platinum wire to induce heat dissipation and a consequent temperature rise which, is in part, determined by the thermal conductivity of the molten metal. The process is described by a set of partial differential equations and appropriate boundary conditions rather than an approximate analytical solution. An electronic bridge configuration was designed and constructed to perform the measurement of the resistance change of the platinum wire in the time range 20 {mu}s to 1 s. The resistance change is converted to temperature change by a suitable calibration. From these temperature measurements as a function of time the thermal conductivity of the molten metals has been deduced using the Finite Element Method for the solution of the working equations. This work has achieved its objective of improving the accuracy of the measurement of the thermal conductivity of molten metals from {+-}20% to {+-}2%. Measurements

Interaction of calcium oxide with molten alkali metal chlorides

International Nuclear Information System (INIS)

Volkovich, A.V.; Zhuravlev, V.I.; Ermakov, D.S.; Magurina, M.V.

1999-01-01

Calcium oxide solubility in molten lithium, sodium, potassium, cesium chlorides and their binary mixtures is determined in a temperature range of 973-1173 K by the method of isothermal saturation. Mechanisms of calcium oxide interaction with molten alkali metal chlorides are proposed

Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

Science.gov (United States)

Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

2014-08-01

Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

A comparison of conventional and prototype nondestructive measurements on molten salt extraction residues

International Nuclear Information System (INIS)

Longmire, V.L.; Scarborough, A.M.

1987-01-01

Impure plutonium metal is routinely processed by molten salt extraction (MSE) to reduce the amount of americium in the metal product. Individuals form four technical groups at the Los Alamos National Laboratory (LANL) participated in a study designed to evaluate the accuracy of various nondestructive assay (NDA) techniques for measuring the plutonium content in MSE residues. This study was performed to improve in-house accountability of these items and to identify assay methods that would be acceptable for determining receiver's values for MSE salts from off-site sources. Recent upgrades have been made in a segmented gamma scan system, in a thermal neutron coincidence counter, and in the software of a gamma isotopic system that supports the calorimeters at LAPF. The authors evaluated the newer systems against the older systems versus destructive qualitative analyses. Fourteen containers of MSE residues were selected to be studied. Seven of these salts originated at LAPF and seven originated at Rockwell International Rocky Flats plant. Measurements have been performed on these items in their original containers, and the items have been repackaged into a different geometry and assayed again

Effect of crust increase on natural convection heat transfer in the molten metal pool

International Nuclear Information System (INIS)

Park, Rae Joon; Kim, Sang Baik; Kim, Hee Dong; Choi, Sang Min

1999-01-01

An experimental study has been performed on natural convection heat transfer with a rapid crust formation in the molten metal pool of a low Prandtl number fluid. Two types of steady state tests, a low and high geometric aspect ratio cases in the molten metal pool, were performed. The crust thickness by solidification was measured as a function of boundary surface temperatures. The experimental results on the relationship between the Nusselt number and Rayleigh number in the molten metal pool with a crust formation were compared with existing correlations. The experimental study has shown that the bottom surface temperature of the molten metal layer, in all experiments, is the major influential parameter in the crust formation, due to the natural convection flow. The Nusselt number of the case without a crust formation in the molten metal pool is greater than that of the case with the crust formation at the same Rayleigh number. The present experimental results on the relationship between the Nusselt number and Rayleigh number in the molten metal pool match well with Globe and Dropkin's correlation. From the experimental results, a new correlation between the Nusselt number and Rayleigh number in the molten metal pool with the crust formation was developed as Nu=0.0923 (Ra) 0.0923 (2 X 10 4 7 ). (author)

Convective heat transfer the molten metal pool heated from below and cooled by two-phase flow

International Nuclear Information System (INIS)

Cho, J. S.; Suh, K. Y.; Chung, C. H.; Park, R. J.; Kim, S. B.

1998-01-01

During a hypothetical servere accident in the nuclear power plant, a molten core material may form stratified fluid layers. These layers may be composed of high temperature molten debris pool and water coolant in the lower plenum of the reactor vessel or in the reactor cavity. This study is concerned with the experimental test and numerical analysis on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. This work examines the crust formation and the heat transfer characteristics of the molten metal pool immersed in the boiling coolant. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. The simulant molten pool material is tin (Sn) with the melting temperature of 232 .deg. C. Demineralized water is used as the working coolant. Tests were performed under the condition of the bottom surface heating in the test section and the forced convection of the coolant being injected onto the molten metal pool. The constant temperature and constant heat flux conditions are adopted for the bottom heating. The test parameters included the heated bottom surface temperature of the molten metal pool, the input power to the heated bottom surface of the test section, and the coolant injection rate. Numerical analyses were simultaneously performed in a two-dimensional rectangular domain of the molten metal pool to check on the measured data. The numerical program has been developed using the enthalpy method, the finite volume method and the SIMPLER algorithm. The experimental results of the heat transfer show general agreement with the calculated values. In this study, the relationship between the Nusselt number and Rayleigh number in the molten metal pool region was estimated and compared with the dry experiment without coolant nor solidification of the molten metal pool, and with the crust formation experiment with subcooled coolant, and against other correlations. In the experiments, the

Study on corrosion of metal materials in nitrate molten salts

Science.gov (United States)

Zhai, Wei; Yang, Bo; Li, Maodong; Li, Shiping; Xin, Mingliang; Zhang, Shuanghong; Huang, Guojia

2017-01-01

High temperature molten salts as a heat transfer heat storage medium has been more widely used in the field of concentrated solar thermal power generation. In the thermal heat storage system, metal material stability and performance at high temperatures are of one major limitation in increasing this operating temperature. In this paper, study on corrosion of 321H, 304, 316L, P91 metal materials in modified solar two molten salts. The corrosion kinetics of 304, 316L, 321H, P91 metal material in the modified solar two molten salts at 450°C, 500°C is also investigated. Under the same condition it was found that 304, 321H corroded at a rate of 40% less than P91. Spallation of corrosion products was observed on P91 steel, while no obvious observed on other kinds of stainless steel. Corrosion rates of 304, 321H, and 316L slowly increased with temperature. Oxidation mechanisms little varied with temperature. Corrosion products of metal materials observed at 450°C, 500°C were primarily Fe oxide and Fe, Cr oxide.

Nonmetal-metal transition in metal–molten-salt solutions

NARCIS (Netherlands)

Silvestrelli, P.-L.; Alavi, A.; Parrinello, M.; Frenkel, D.

1996-01-01

The method of ab initio molecular dynamics, based on finite-temperature density-functional theory, is used to study the nonmetal-metal transition in two different metal–molten-salt solutions, Kx(KCl)1-x and Nax(NaBr)1-x. As the excess metal concentration is increased the electronic density becomes

Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

Energy Technology Data Exchange (ETDEWEB)

Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun [Seoul National University, Seoul (Korea, Republic of); Paark, Rae Joon; Kim, Sang Baik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1998-12-31

This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. Ad a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 deg C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleigh number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer. 10 refs., 4 figs., 1 tab. (Author)

Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

Energy Technology Data Exchange (ETDEWEB)

Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun [Seoul National University, Seoul (Korea, Republic of); Paark, Rae Joon; Kim, Sang Baik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1997-12-31

This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. Ad a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 deg C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleigh number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer. 10 refs., 4 figs., 1 tab. (Author)

Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

International Nuclear Information System (INIS)

Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun; Park, Rae Joon; Kim, Sang Baik

1997-01-01

This paper presents results of experimental studies on the heat transfer and solidifcation of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. As a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 .deg. C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleight number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer

Development of electrolytic process in molten salt media for light rare-earth metals production. The metallic cerium electrodeposition

International Nuclear Information System (INIS)

Restivo, T.A.G.

1994-01-01

The development of molten salt process and the respective equipment aiming rare-earth metals recovery was described. In the present case, the liquid cerium metal electrodeposition in a molten electrolytes of cerium chloride and an equimolar mixture of sodium and potassium chlorides in temperatures near 800 C was studied. Due the high chemical reactivity of the rare-earth metals in the liquid state and their molten halides, an electrolytic cell was constructed with controlled atmosphere, graphite crucibles and anodes and a tungsten cathode. The electrolytic process variables and characteristics were evaluated upon the current efficiency and metallic product purity. Based on this evaluations, were suggested some alterations on the electrolytic reactor design and upon the process parameters. (author). 90 refs, 37 figs, 20 tabs

Mutual inductance appliance for measuring the level of a molten metal

International Nuclear Information System (INIS)

Zbinden, Marc.

1982-01-01

The invention concerns an appliance for measuring the level of a molten metal of the kind using the variation of the mutual inductance between two imbricated windings depending on the level of the free area of the molten metal in the range of levels taken up by the windings. It has a particularly significant use in measuring the level of liquid sodium, especially in nuclear facilities where sodium is used as coolant [fr

Investigation of the fragmentation of molten metals dropped into cold water

International Nuclear Information System (INIS)

Shiralkar, G.S.

1976-11-01

The physical mechanism by which small quantities of molten metal fragment extensively when dropped into a pool of cold water was investigated. Since this subject has been the focus of considerable research in the past, some of the more prominent theories are briefly discussed. Experiments were conducted dropping small solid spheres at a high temperature instead of molten metal drops, and indicate a significant difference from the latter. Several hypotheses were proposed based on the hydrodynamics of the molten drop and tested analytically. The theory that the drop fragmentation is caused by the violent release of dissolved gas from within the drop was investigated experimentally and lead to the conclusion that tin fragmentation probably does not occur in this way. It is felt that a calculation of the dynamics of the vapor film that would be expected to surround the hot drop is needed. This calculation was not performed but several suggestions and estimates have been made. It would seem that the possibility of metal fragmentation by rapid vaporization of water entrapped within the metal drop is well worth investigating

Freezing controlled penetration of molten metals flowing through stainless steel tubes

International Nuclear Information System (INIS)

Sienicki, J.J.; Spencer, B.W.; Vetter, D.L.; Wesel, R.H.

1985-01-01

The freezing controlled penetration potential of molten metals flowing within stainless steel structure is important to the safety assessment of hypothetical severe accidents in liquid metal reactors. A series of scoping experiments has been performed in which molten stainless steel and nickel at various initial temperatures and driving pressures were injected downward and upward into 6.4 and 3.3 mm ID stainless steel tubes filled with argon gas and initially at room temperature. In all tests, there was no evidence that the solid tube wall was wetted by the molten metals. The penetration phenomena are markedly different for downward versus upward injections. The dependency upon tube orientation is explained in terms of the absence of wetting. Complete plugs were formed in all experiments halting the continued injection of melt. Calculations with a fluid dynamics/heat transfer computer code show that the injected masses limited by plugging are consistent with freezing through the growth of a stable solidified layer (crust) of metal upon the solid tube wall. 23 refs., 5 figs., 2 tabs

Sythesis of rare earth metal - GIC graphite intercalation compound in molten chloride system

International Nuclear Information System (INIS)

Ito, Masafumi; Hagiwara, Rika; Ito, Yasuhiko

1994-01-01

Graphite intercalation compounds of ytterbium and neodymium have been prepared by interacting graphite and metals in molten chlorides. These rare earth metals can be suspended in molten chlorides in the presence of trichlorides via disproportionation reaction RE(0) + RE(III) = 2RE(II) at lower than 300 degC. Carbides-free compounds are obtained in these systems. (author)

Novel waste printed circuit board recycling process with molten salt.

Science.gov (United States)

Riedewald, Frank; Sousa-Gallagher, Maria

2015-01-01

The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450-470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl-KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. •The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept.•This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L.•The treated PCBs can be removed via leg B while the process is on-going.

Novel waste printed circuit board recycling process with molten salt

Science.gov (United States)

Riedewald, Frank; Sousa-Gallagher, Maria

2015-01-01

The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450–470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl–KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. • The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept. • This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L. • The treated PCBs can be removed via leg B while the process is on-going. PMID:26150977

Novel ceramic coatings for containment of uranium and reactive molten metals

International Nuclear Information System (INIS)

Sreekumar, K.P.; Satpute, R.U.; Ramanathan, S.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.; Kutty, T.R.G.

2005-01-01

Plasma sprayed aluminium oxide coatings, which are currently used for casting uranium metal are, however, not suitable for long duration handling of molten uranium and is also unstable under reducing conditions. Yttrium oxide and rare earth phosphates are suggested as promising materials for prevention of high temperature corrosion by molten metals. The present paper reports research efforts directed towards development of plasma sprayed coatings of yttria and lanthanum phosphate. Thermal spray grade powders of yttrium oxide and lanthanum phosphate, synthesized using locally available raw materials have been used as feedstock powders for plasma spray deposition. The coatings have been deposited using the indigenously developed 40 kW atmospheric plasma spray system and have been characterized. Results of preliminary experiments on compatibility of yttria and lanthanum phosphate with molten uranium are quite encouraging. (author)

Metallic materials corrosion problems in molten salt reactors

International Nuclear Information System (INIS)

Chauvin, G.; Dixmier, J.; Jarny, P.

1977-01-01

The USA forecastings concerning the molten salt reactors are reviewed (mixtures of fluorides containing the fuel, operating between 560 and 700 0 C). Corrosion problems are important in these reactors. The effects of certain characteristic factors on corrosion are analyzed: humidity and metallic impurities in the salts, temperature gradients, speed of circulation of salts, tellurium from fission products, coupling. In the molten fluorides and experimental conditions, the materials with high Ni content are particularly corrosion resistant alloys (hastelloy N). The corrosion of this material is about 2.6 mg.cm -2 at 700 0 C [fr

Heavy metal: Can molten metal technology turn toxic dross into gold? A study in alchemy, controversy, and green tech

Energy Technology Data Exchange (ETDEWEB)

Lerner, S.

1995-12-31

In a Massachusetts industrial park, inside a renovated helicopter factory, stands a giant, Rube Goldbergesque machine of metal boxes and pipes. Technicians in blue uniforms, hard hats, and safety glasses attend this contraption, watching over the fire at its heart: a cauldron of molten metal, usually iron, heated to some 3,000 degrees Fahrenheit. Hazardous wastes are injected into this molten bath. There, according to its inventor, the metal acts as a catalyst for a chemical reaction that instantly reduces compound molecules to their elemental components. A considerable portion for the wastes thus digested are spit out again in the form of industrial-grade materials, ready for reuse or resale. This article describes both the processing of hazardous wastes by using molten metal to drive reactions that would recover useful materials from hazardous waste and the future possibilities for its use.

Numerical simulation on the explosive boiling phenomena on the surface of molten metal

International Nuclear Information System (INIS)

Chen Deqi; Peng Cheng; Wang Qinghua; Pan Liangming

2014-01-01

In this paper, numerical simulation was carried out to investigate the explosive boiling phenomenon on high temperature surface also the influence of vapor growth rate during explosive boiling, vapor condensation in sub-cooled water and the subsequent effect on flowing and heat transfer. The simulation result indicates that the steam on the molten metal surface grows with very high speed, and it pushes away the sub-cooled water around and causes severe flowing. The steam clusters which block the sub-cooled water to rewet the molten metal surface are appearing at the same time. During the growth, lifting off as well as condensation of the steam clusters, the sub-cooled water around is strongly disturbed, and obvious vortexes appear. Conversely, the vortex will influence the steam cluster detachment and cub-cooled water rewetting the metal surface. This simulation visually displays the complex explosive boiling phenomena on the molten metal surface with high temperature. (authors)

Cracking of crude oil in the molten metals

Directory of Open Access Journals (Sweden)

Marat A. Glikin

2014-03-01

Full Text Available In this paper is investigated the process of crude oil and its individual fractions cracking in the molten metals medium to produce light petroleum products. Thermodynamic calculations demonstrate the possibility of using lead and tin including alloys thereof as the melt. The cracking of West Siberian crude oil is studied at temperatures 400-600 °C. It is detected that as the temperature increases there is increase of aromatic hydrocarbons and olefins content in gasoline while naphthenes, n- and i-paraffins content reduces. Optimal temperature for cracking in molten metals is ~500 °C. The use of a submerged nozzle increases the yield of light petroleum products by ~2%. The research octane number of gasoline produced is 82-87 points. It is determined that the yield of light petroleum products depending on the experimental conditions is increased from 46.9 to 55.1-61.3% wt.   

Coolant material effect on the heat transfer rates of the molten metal pool with solidification

International Nuclear Information System (INIS)

Cho, Jae Seon; Suh, Kune Y.; Chung, Chang Hyun; Park, Rae Joon; Kim, Sang Baik

1998-01-01

Experimental studies on heat transfer and solidification of the molten metal pool with overlying coolant with boiling were performed. The simulant molten pool material is tin (Sn) with the melting temperature of 232 degree C. Demineralized water and R113 are used as the working coolant. This work examines the crust formation and the heat transfer characteristics of the molten metal pool immersed in the boiling coolant. The Nusselt number and the Rayleigh number in the molten metal pool region of this study are compared between the water coolant case and the R113 coolant case. The experimental results for the water coolant are higher than those for R113. Also, the empirical relationship of the Nusselt number and the Rayleigh number is compared with the literature correlations measured from mercury. The present experimental results are higher than the literature correlations. It is believed that this discrepancy is caused by the effect of the heat loss to the environment on the natural convection heat transfer in the molten pool

Measurement of plutonium and americium in molten salt residues

International Nuclear Information System (INIS)

Haas, F.X.; Lawless, J.L.; Herren, W.E.; Hughes, M.E.

1979-01-01

The measurement of plutonium and americium in molten salt residues using a segmented gamma-ray scanning device is described. This system was calibrated using artificially fabricated as well as process generated samples. All samples were calorimetered and the americium to plutonium content of the samples determined by gamma-ray spectroscopy. For the nine samples calorimetered thus far, no significant biases are present in the comparison of the segmented gamma-ray assay and the calorimetric assay. Estimated errors are of the order of 10 percent and is dependent on the americium to plutonium ratio determination

Transformation and fragmentation behavior of molten metal drop in sodium pool

International Nuclear Information System (INIS)

Nishimura, Satoshi; Kinoshita, Izumi; Zhang, Zhi-gang; Sugiyama, Ken-ichiro

2006-01-01

In order to clarify the fragmentation mechanism of a metallic alloy (U-Pu-Zr) fuel on liquid phase formed by metallurgical reactions (liquefaction temperature =650degC), which is important in evaluating the sequence of core disruptive accidents for metallic fuel fast reactors, a series of experiments was carried out using molten aluminum (m.p.=660degC) and sodium mainly under the condition that the boiling of sodium does not occur. When the instantaneous contact interface temperature (T i ) between molten aluminum drop and sodium is lower than the boiling point of sodium (T c,bp ), the molten aluminum drop can be fragmented and the mass median diameter (D m ) of aluminum fragments becomes small with increasing T i . When T i is roughly equivalent to or higher than T c,bp , the fragmentation of aluminum drop is promoted by thermal interaction caused by the boiling of sodium on the surface of the drop. Furthermore, even under the condition that the boiling of sodium does not occur and the solid crust is formed on the surface of the drop, it is found from an analytical evaluation that the thermal fragmentation of molten aluminum drop with solid crust is caused by the transient pressurization within the melt confined by the crust. These results indicate the possibility that the metallic alloy fuel on liquid phase formed by the metallurgical reactions can be fragmented without occurring the boiling of sodium on the surface of the melt. (author)

Apparatus and Method for Increasing the Diameter of Metal Alloy Wires Within a Molten Metal Pool

Science.gov (United States)

Hartman, Alan D.; Argetsinger, Edward R.; Hansen, Jeffrey S.; Paige, Jack I.; King, Paul E.; Turner, Paul C.

2002-01-29

In a dip forming process the core material to be coated is introduced directly into a source block of coating material eliminating the need for a bushing entrance component. The process containment vessel or crucible is heated so that only a portion of the coating material becomes molten, leaving a solid portion of material as the entrance port of, and seal around, the core material. The crucible can contain molten and solid metals and is especially useful when coating core material with reactive metals. The source block of coating material has been machined to include a close tolerance hole of a size and shape to closely fit the core material. The core material moves first through the solid portion of the source block of coating material where the close tolerance hole has been machined, then through a solid/molten interface, and finally through the molten phase where the diameter of the core material is increased. The crucible may or may not require water-cooling depending upon the type of material used in crucible construction. The system may operate under vacuum, partial vacuum, atmospheric pressure, or positive pressure depending upon the type of source material being used.

A comparison of conventional and prototype nondestructive measurements on molten salt extraction residues

International Nuclear Information System (INIS)

Longmire, V.L.; Hurd, J.R.; Sedlacek, W.E.; Scarborough, A.M.

1987-01-01

Fourteen molten salt extraction residues were assayed by conventional and prototype nondestructive assay (NDA) techniques to be compared with destructive chemical analysis in an effort to identify acceptable NDA measurement methods for this matrix. NDA results on seven samples and destructive results on four samples are presented

Evaluation of in-plant neutron coincidence counters for the measurement of molten salt extraction residues

International Nuclear Information System (INIS)

Langner, D.G.; Russo, P.A.; Wachter, J.R.

1993-01-01

Americium is extracted from plutonium by a molten salt extraction (MSE) process. The residual americium-laden salts are a significant waste stream in this pyrochemical purification process. Rapid assay of MSE residues is desirable to minimize the exposure of personnel to these often high-level emissions. However, the quantitative assay of plutonium in MSE residues is difficult. Variable, unknown (a,n) rates and variable emitted-neutron energy spectra preclude the use of standard neutron coincidence counting techniques with old-generation neutron coincidence counters. Gamma-ray assay methods have not been successful with some residues because of random lumps of plutonium metal. In this paper, we present measurements of MSE residues with two state-of-the-art neutron coincidence counters at the Los Alamos Plutonium Processing Facility: an in-line counter built for the assay of bulk waste material and the pyrochemical multiplicity counter that underwent test and evaluation at that facility. Both of these counters were designed to minimize the effects on measurements of variations in the sample geometry and variable energy spectra of emitted neutrons. These results are compared to measurements made with an HLNCII and with a 20-yr-old in-line well counter. The latter two counters are not optimized in ft sense. We conclude that the newer counters provide significantly improved assay results. The pyrochemical multiplicity counter operated in the conventional coincidence mode provided the best assays overall

Observation of the molten metal behaviors during the laser cutting of thick steel specimens using attenuated process images

International Nuclear Information System (INIS)

Tamura, Koji; Yamagishi, Ryuichiro

2017-01-01

Molten metal behaviors during the laser cutting of carbon steel and stainless steel specimens up to 300 mm in thickness were observed to dismantle large steel objects for the nuclear decommissioning, where attenuated process images from both steels were observed for detailed process analysis. Circular and rod-like molten metal structures were observed at the laser irradiated region depending on the assist gas flow conditions. Molten metal blow-off and flow processes were observed as cutting processes. The observations were explained by the aerodynamic interaction of the melted surface layer. The method is useful for the detailed observation of the molten metal behaviors, and the results are informative to understand and optimize the laser cutting process of very thick steel specimens. (author)

Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing low reluctance rims

Science.gov (United States)

Praeg, Walter F.

1999-01-01

A method and apparatus for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and rollers including low reluctance rim structures. The magnetic field and the rollers help contain the molten metal from leaking out of the containment structure.

Apparatus for efficient sidewall containment of molten metal with horizontal alternating magnetic fields utilizing a ferromagnetic dam

Science.gov (United States)

Praeg, Walter F.

1997-01-01

An apparatus for casting sheets of metal from molten metal. The apparatus includes a containment structure having an open side, a horizontal alternating magnetic field generating structure and a ferromagnetic dam. The magnetic field and the ferromagnetic dam contain the molten metal from leaking out side portions of the open side of the containment structure.

Transformation and fragmentation behavior of molten metal drop in sodium pool

International Nuclear Information System (INIS)

Nishimura, Satoshi; Zhang Zhigang; Sugiyama, Ken-Ichiro; Kinoshita, Izumi

2007-01-01

In order to clarify the fragmentation mechanism of a metallic alloy (U-Pu-Zr) fuel on liquid phase formed by metallurgical reactions (liquefaction temperature = 650 deg. C), which is important in evaluating the sequence of core disruptive accidents for metallic fuel fast reactors, a series of experiments was carried out using molten aluminum (melting point 660 deg. C) and sodium mainly under the condition that the boiling of sodium does not occur. When the instantaneous contact interface temperature (T i ) between molten aluminum drop and sodium is lower than the boiling point of sodium (T c,bp ), the molten aluminum drop can be fragmented and the mass median diameter (D m ) of aluminum fragments becomes small with increasing T i . When T i is roughly equivalent to or higher than T c,bp , the fragmentation of aluminum drop is promoted by thermal interaction caused by the boiling of sodium on the surface of the drop. Furthermore, even under the condition that the boiling of sodium does not occur and the solid crust is formed on the surface of the drop, it is confirmed from an analytical evaluation that the thermal fragmentation of molten aluminum drop with solid crust has a potential to be caused by the transient pressurization within the melt confined by the crust. These results indicate the possibility that the metallic alloy fuel on liquid phase formed by the metallurgical reactions can be fragmented without occurring the boiling of sodium on the surface of the melt

Direct reduction of uranium dioxide and few other metal oxides to corresponding metals by high temperature molten salt electrolysis

International Nuclear Information System (INIS)

Mohandas, K.S.

2017-01-01

Molten salt based electro-reduction processes, capable of directly converting solid metal oxides to metals with minimum intermediate steps, are being studied worldwide. Production of metals apart, the process assumes importance in nuclear technology in the context of pyrochemical reprocessing of spent oxide fuels, for it serves as an intermediate step to convert spent oxide fuel to a metal alloy, which in turn can be processed by molten salt electro-refining method to gain the actinides present in it. In the context of future metal fuel fast reactor programme, the electrochemical process was studied for conversion of solid UO_2 to U metal in LiCl-1wt.% Li_2O melt at 650 °C with platinum anode at the Metal Processing Studies Section, PMPD, IGCAR. A brief overview of the work is presented in the paper

Fluid Mechanics Of Molten Metal Droplets In Additive Manufacturing

Czech Academy of Sciences Publication Activity Database

Tesař, Václav; Šonský, Jiří

2016-01-01

Roč. 4, č. 4 (2016), s. 403-412 ISSN 2046-0546 R&D Projects: GA ČR GA13-23046S Institutional support: RVO:61388998 Keywords : additive manufacturing * droplets * molten metal Subject RIV: BK - Fluid Dynamics http://www.witpress.com/elibrary/cmem-volumes/4/4/1545

A study on the reduction of uranium oxide to uranium metal in LiCl molten salt

International Nuclear Information System (INIS)

Seo, J. S.; Hur, J. M.; Lee, W. K.; Hong, S. S.; Kang, D. S.; Park, S. W.

2002-01-01

Research for the analysis on a metallization process of uranium oxide in LiCl-Li molten salt was carried out. Effect of a concentration of Li 2 O on the metallization process was also studied. The new concept, electrochemical reduction of uranium oxide in LiCl-Li 2 O molten salt was proposed. The concept is based on the integrated process of metallization of UO 2 with simultaneous electrochemical reduction of Li 2 O which is recycled in a closed system. In a LiCl-Li molten salt system, U 3 O 8 whose conversion ratio to U turns out to be 97.1%, showed a better metallization characteristic than UO 2 . It is verified that electrochemically reduced Li is well deposited on the UO 2 powder cathode through a porous magnesia filter in LiCl-Li 2 O molten salt. In that process Li 2 O was from by the reduction process of UO 2 to U. This electrochemical reduction process showed good results to covert UO 2 to U

Breakup Behavior of Molten Wood's Metal Jet in Subcooled Water

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo; Park, Seong Dae; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Jerng, Dong Wook [Chung-Ang Univ., Seoul (Korea, Republic of)

2014-10-15

There are safety characteristics of the metal fueled sodium fast-cooled reactor (SFR), by identifying the possibility of early termination of severe accidents. If the molten fuel is ejected from the cladding, the ejected molten fuel can interact with the coolant in the reactor vessel. This phenomenon is called as fuel-coolant interaction (FCI). The FCI occurs at the initial phase leading to severe accidents like core disruptive accident (CDA) in the SFR. A part of the corium energy is intensively transferred to the coolant in a very short time during the FCI. The coolant vaporizes at high pressure and expands so results in steam explosion that can threat to the integrity of nuclear reactor. The intensity of steam explosion is determined by jet breakup and the fragmentation behavior. Therefore, it is necessary to understand the jet breakup between the molten fuel jet and the coolant in order to evaluate whether the steam explosion occurs or not. The liquid jet breakup has been studied in various areas, such as aerosols, spray and combustion. In early studies, small diameter jets of low density liquids were studied. The jet breakup for large density liquids has been studied in nuclear reactor field with respect to safety. The existence of vapor film layer between the melt and liquid fluid is only in case of large density breakup. This paper deals with the jet breakup experiment in non-boiling conditions in order to analyze hydraulic effect on the jet behavior. In the present study, the wood's metal was used as the jet material. It has similar properties to the metal fuel. The physical properties of molten materials and coolants are listed in Table I, respectively. It is easy to conduct the experiment due to low melting point of the wood's metal. In order to clarify the dominant factors determining jet breakup and size distribution of the debris, the experiment that the molten wood's metal was injected into the subcooled condition was conducted. The

Joule-Heated Molten Regolith Electrolysis Reactor Concepts for Oxygen and Metals Production on the Moon and Mars

Science.gov (United States)

Sibille, Laurent; Dominguez, Jesus A.

2012-01-01

The technology of direct electrolysis of molten lunar regolith to produce oxygen and molten metal alloys has progressed greatly in the last few years. The development of long-lasting inert anodes and cathode designs as well as techniques for the removal of molten products from the reactor has been demonstrated. The containment of chemically aggressive oxide and metal melts is very difficult at the operating temperatures ca. 1600 C. Containing the molten oxides in a regolith shell can solve this technical issue and can be achieved by designing a Joule-heated (sometimes called 'self-heating') reactor in which the electrolytic currents generate enough Joule heat to create a molten bath. Solutions obtained by multiphysics modeling allow the identification of the critical dimensions of concept reactors.

Recovery and purification of americium from molten salt extraction residues

International Nuclear Information System (INIS)

Navratil, J.D.; Martella, L.L.; Thompson, G.H.

1980-01-01

Americium recovery and purification development at Rocky Flats involves the testing of a combined anion exchange - bidentate organophosphorus liquid - liquid extraction or extraction chromatography process for separating americium from molten salt extraction residues. Laboratory-scale and preliminary pilot-plant results have shown that americium can be effectively recovered and purified from impurity elements such as aluminum, calcium, magnesium, plutonium, potassium, sodium, and zinc. The purified americium oxide product from the liquid - liquid extraction process contained greater than 95% AmO 2 with less than 1% of any individual impurity element

Applications of Laser-Induced Breakdown Spectroscopy (LIBS) in Molten Metal Processing

Science.gov (United States)

Hudson, Shaymus W.; Craparo, Joseph; De Saro, Robert; Apelian, Diran

2017-10-01

In order for metals to meet the demand for critical applications in the automotive, aerospace, and defense industries, tight control over the composition and cleanliness of the metal must be achieved. The use of laser-induced breakdown spectroscopy (LIBS) for applications in metal processing has generated significant interest for its ability to perform quick analyses in situ. The fundamentals of LIBS, current techniques for deployment on molten metal, demonstrated capabilities, and possible avenues for development are reviewed and discussed.

Complex formation during dissolution of metal oxides in molten alkali carbonates

DEFF Research Database (Denmark)

Li, Qingfeng; Borup, Flemming; Petrushina, Irina

1999-01-01

Dissolution of metal oxides in molten carbonates relates directly to the stability of materials for electrodes and construction of molten carbonate fuel cells. In the present work the solubilities of PbO, NiO, Fe2O3,and Bi2O3 in molten Li/K carbonates have been measured at 650 degrees C under...... carbon dioxide atmosphere. It is found that the solubilities of NiO and PbO decrease while those of Fe2O3 and Bi2O3 remain approximately constant as the lithium mole fraction increases from 0.43 to 0.62 in the melt. At a fixed composition of the melt, NiO and PbO display both acidic and basic dissolution...

Recovery of metal chlorides from their complexes by molten salt displacement

International Nuclear Information System (INIS)

McLaughlin, D.F.; Stoltz, R.A.

1989-01-01

This patent describes a process for recovering zirconium or hafnium chloride from a complex of zirconium or hafnium tetrachloride and phosphorus oxychloride. The process comprising: introducing liquid complex of zirconium or hafnium tetrachloride and phosphorus oxychloride into an upper portion of a feed column containing zirconium or hafnium tetrachloride vapor and phosphorus oxychloride vapor. The liquid complex absorbing zirconium or hafnium tetrachloride vapor and producing a bottoms liquid and also producing a phosphorus oxychloride vapor stripped of zirconium or hafnium tetrachloride; introducing the bottoms liquid into a molten salt containing displacement reactor, the reactor containing molten salt comprising at least 30 mole percent lithium chloride and at least 30 mole percent of at least one other alkali metal chloride, the reactor being heated to 30-450 0 C to displace phosphorus oxychloride from the complex and product zirconium or hafnium tetrachloride vapor and phosphorus oxychloride vapor and zirconium or hafnium tetrachloride-containing molten salt; introducing the zirconium or hafnium tetrachloride vapor and the phosphorus oxychloride vapor into the feed column below the point of introduction of the liquid stream; introducing the zirconium or hafnium tetrachloride containing-molten salt into a recovery vessel where zirconium or hafnium tetrachloride is removed from the molten salt to produce zirconium or hafnium tetrachloride product and zirconium or hafnium chloride-depleted molten salt; and recycling the zirconium or hafnium tetachloride-depleted molten salt to the displacement reactor

Reclamation of plutonium from pyrochemical processing residues

International Nuclear Information System (INIS)

Gray, L.W.; Gray, J.H.; Holcomb, H.P.; Chostner, D.F.

1987-04-01

Savannah River Laboratory (SRL), Savannah River Plant (SRP), and Rocky Flats Plant (RFP) have jointly developed a process to recover plutonium from molten salt extraction residues. These NaCl, KCL, and MgCl 2 residues, which are generated in the pyrochemical extraction of 241 Am from aged plutonium metal, contain up to 25 wt % dissolved plutonium and up to 2 wt % americium. The overall objective was to develop a process to convert these residues to a pure plutonium metal product and discardable waste. To meet this objective a combination of pyrochemical and aqueous unit operations was used. The first step was to scrub the salt residue with a molten metal (aluminum and magnesium) to form a heterogeneous ''scrub alloy'' containing nominally 25 wt % plutonium. This unit operation, performed at RFP, effectively separated the actinides from the bulk of the chloride salts. After packaging in aluminum cans, the ''scrub alloy'' was then dissolved in a nitric acid - hydrofluoric acid - mercuric nitrate solution at SRP. Residual chloride was separated from the dissolver solution by precipitation with Hg 2 (NO 3 ) 2 followed by centrifuging. Plutonium was then separated from the aluminum, americium and magnesium using the Purex solvent extraction system. The 241 Am was diverted to the waste tank farm, but could be recovered if desired

Corrosion resistance of metals and alloys in molten alkalies

International Nuclear Information System (INIS)

Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

1979-01-01

Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

Molten salt/metal extractions for recovery of transuranic elements

International Nuclear Information System (INIS)

Chow, L.S.; Basco, J.K.; Ackerman, J.P.; Johnson, T.R.

1992-01-01

The integral fast reactor (EFR) is an advanced reactor concept that incorporates metallic driver and blanket fuels, an inherently safe, liquid-sodium-cooled, pool-type, reactor design, and on-site pyrochemical reprocessing (including electrorefining) of spent fuels and wastes. This paper describes a pyrochemical method that is being developed at Argonne National Laboratory to recover transuranic elements from the EFR electrorefiner process salt. The method uses multistage extractions between molten chloride salts and cadmium metal at high temperatures. The chemical basis of the salt extraction method, the test equipment, and a test plan are discussed

Results of measurements of thermal interaction between molten metal and water

International Nuclear Information System (INIS)

Zyszkowski, W.

1975-10-01

The report describes results of an experimental investigation into thermal interaction of molten metals with water. The experiments were performed in two stages: the aim of the first stage was to study the general character of thermal interaction between molten metal and water and to measure the Leidenfrost temperature of the inverse Leidenfrost phenomenon. The second stage was directed to the experimental study of the triggering mechanism of thermal explosion. The experimental material gathered in this study includes: 1) transient temperature measurements in the hot material and in water, 2) measurements of pressure and reactive force combined with thermal explosion, 3) high-speed films of thermal interaction, 4) investigation results of thermal explosion debris (microscopic, mechanical, metallographical and chemical). The most significant observation is, that small jets from the main particle mass occuring 1 to 10 msec before, precede thermal explosion. (orig.) [de

A study of metallic coatings obtained by electrolysis of molten salts

International Nuclear Information System (INIS)

Broc, Michel.

1978-06-01

An appropriate technique has been developed for obtaining compact metallic coatings from electrolysis of molten salts. Through the use of this method, it has been possible to produce pure metal deposits which, until now, has been extremely difficult to do. The apparatus used and the main steps of the process such as dehydration of the solvant, degassing of the equipment, and starting of the electrolytic process, are first described. This is followed by a discussion of the deposits of the metals beryllium, uranium, tantalum and tungsten obtained from electrolysis of molten fluorides at temperatures between 600 and 800 0 C. The metal coatings so obtained are homogeneous and show continuity, their thicknesses varying from a few microns to a millimeter or more. They have been studied by measurements. As potential applications of this new technique, one can mention the growth of diffusion barriers and the production of cathodes for thermoionic emission. The method can also be used for electroforming. An intermetallic diffusion between the deposit and the substrate has been observed in some cases. The advantage of the technique of melt electrolysis in obtaining metal coatings of enhanced thicknesses is illustrated by taking the beryllium-nickel system as an example. It is shown that the thickness obtained is proportional to the square root of growth time and is about 6 to 8 times larger than that obtained by conventional techniques [fr

Removal of platinum group metals contained in molten glass using copper

International Nuclear Information System (INIS)

Uruga, Kazuyoshi; Sawada, Kayo; Arita, Yuji; Enokida, Youichi; Yamamoto, Ichiro

2007-01-01

Removal of platinum group metals (PGMs) such as Pd, Ru, and RuO 2 from molten glass by using various amounts of liquid Cu was done as a basic study on a new vitrification process for a high-level radio-active waste. We prepared two types of borosilicate glasses containing PGMs and Cu, respectively. These glasses were mixed together and heated at 1,473 K for 4h in Ar atmosphere. More than 95% of Pd were removed as a spherical metal button composed of Pd-Cu alloy when Cu was added in an amount 0.5 times the weight of Pd. Nearly 95% of Ru was also removed as a spherical button with 2.5-5 times as much Cu addition as Ru in weight. Ruthenium oxide was reduced to metallic Ru by a reaction with Cu in the molten glass. The removal fraction was increased by increasing the amount of Cu and reached 63% when Cu addition was 7.5 times as much as RuO 2 in weight. By addition of Si as a reducing agent, nearly 90% of Pd and Ru were removed with Cu and Si metal composites even under O 2 :Ar=20:80 (v/v) condition. (author)

Performance Testing of Molten Regolith Electrolysis with Transfer of Molten Material for the Production of Oxygen and Metals on the Moon

Science.gov (United States)

Sibille, Laurent; Sadoway, Donald; Tripathy, Prabhat; Standish, Evan; Sirk, Aislinn; Melendez, Orlando; Stefanescu, Doru

2010-01-01

Previously, we have demonstrated the production of oxygen by electrolysis of molten regolith simulants at temperatures near 1600 C. Using an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in the production of molten metallic products at the cathode and oxygen gas at the anode. Initial direct measurements of current efficiency have confirmed that the process offer potential advantages of high oxygen production rates in a smaller footprint facility landed on the moon, with a minimum of consumables brought from Earth. We now report the results of a scale-up effort toward the goal of achieving production rates equivalent to 1 metric ton O2/year, a benchmark established for the support of a lunar base. We previously reported on the electrochemical behavior of the molten electrolyte as dependent on anode material, sweep rate and electrolyte composition in batches of 20-200g and at currents of less than 0.5 A. In this paper, we present the results of experiments performed at currents up to 10 Amperes) and in larger volumes of regolith simulant (500 g - 1 kg) for longer durations of electrolysis. The technical development of critical design components is described, including: inert anodes capable of passing continuous currents of several Amperes, container materials selection, direct gas analysis capability to determine the gas components co-evolving with oxygen. To allow a continuous process, a system has been designed and tested to enable the withdrawal of cathodically-reduced molten metals and spent molten oxide electrolyte. The performance of the withdrawal system is presented and critiqued. The design of the electrolytic cell and the configuration of the furnace were supported by modeling the thermal environment of the system in an effort to realize a balance between external heating and internal joule heating. We will discuss the impact these simulations and experimental findings have

Direct reduction of uranium oxide(U3O8) by Li metal and U-metal(Fe, Ni) alloy formation in molten LiCl medium

International Nuclear Information System (INIS)

Cho, Young Hwan; Kim, Tack Jin; Choi, In Kyu; Kim, Won Ho; Jee, Kwang Yong

2004-01-01

Molten salt based electrochemical processes are proposed as a promising method for the future nuclear programs and more specifically for spent fuel processing. The lithium reduction has been introduced to convert actinide oxides into corresponding actinide metal by using lithium metal as a reductant in molten LiCl medium. We have applied similar lab-scale experiments to reduce uranium oxide in an effort to gain additional information on rates and mechanisms

Compatibility of molten salt and structural materials

International Nuclear Information System (INIS)

Kawakami, Masahiro

1994-01-01

As the important factors for considering the compatibility of fuel salt and coolant salt with structural materials in molten salt reactors, there are the moisture remaining in molten salt and the fluorine potential in molten salt. In this study, as for the metals which are the main components of corrosion resistant alloys, the corrosion by the moisture remaining in molten salt and the dependence of the corrosion on fluorine potential were examined. As the molten salts, an eutectic molten salt LiF-BeF 2 was mainly used, and LiF-KF was used in combination. As the metallic materials, Cr, Ni and Cu which are the main components of corrosion resistant and heat resistant alloys, Hastelloy and Monel, were used. In the experiment, the metal pieces were immersed in the molten salt, and by sampling the molten salt, the change with time lapse of the concentration of the dissolved metals was examined. Besides, the electrochemical measurement was carried out for Cr, of which the corrosion was remarkable, and the change with time lapse of the dissolved ions was examined. The experimental setup, the experimental method, and the results of the immersion test and the electrochemical test are reported. The experiment on the corrosion of metals depending on fluorine potential is also reported. (K.I.)

Chemical Reduction of SIM MOX in Molten Lithium Chloride Using Lithium Metal Reductant

Science.gov (United States)

Kato, Tetsuya; Usami, Tsuyoshi; Kurata, Masaki; Inoue, Tadashi; Sims, Howard E.; Jenkins, Jan A.

2007-09-01

A simulated spent oxide fuel in a sintered pellet form, which contained the twelve elements U, Pu, Am, Np, Cm, Ce, Nd, Sm, Ba, Zr,Mo, and Pd, was reduced with Li metal in a molten LiCl bath at 923 K. More than 90% of U and Pu were reduced to metal to form a porous alloy without significant change in the Pu/U ratio. Small fractions of Pu were also combined with Pd to form stable alloys. In the gap of the porous U-Pu alloy, the aggregation of the rare-earth (RE) oxide was observed. Some amount of the RE elements and the actinoides leached from the pellet. The leaching ratio of Am to the initially loaded amount was only several percent, which was far from about 80% obtained in the previous ones on simple MOX including U, Pu, and Am. The difference suggests that a large part of Am existed in the RE oxide rather than in the U-Pu alloy. The detection of the RE elements and actinoides in the molten LiCl bath seemed to indicate that they dissolved into the molten LiCl bath containing the oxide ion, which is the by-product of the reduction, as solubility of RE elements was measured in the molten LiCl-Li2O previously.

Setting of cesium residual ratio of molten solidified waste produced in Japan Atomic Power Company Tokai and Tokai No.2 Power Stations

International Nuclear Information System (INIS)

2013-02-01

JNES investigated the appropriateness of a view of the Japan Nuclear Fuel Co. on cesium residual content and the radioactivity measurement precision regarding the molten solidified (with lowered inorganic salt used) radioactive wastes which were produced from Japan Atomic Power Company Tokai and Tokai No. 2 Power Stations. Based on the written performance report from the request and past disposal confirmation experience, a view of the JNFC is confirmed as appropriate that setting of 15% cesium residual ratio for molten solidified with volume ratio larger than 4% and less than 10% cases. (S. Ohno)

Thermal Stress and Heat Transfer Coefficient for Ceramics Stalk Having Protuberance Dipping into Molten Metal

Science.gov (United States)

Noda, Nao-Aki; Hendra; Li, Wenbin; Takase, Yasushi; Ogura, Hiroki; Higashi, Yusuke

Low pressure die casting is defined as a net shape casting technology in which the molten metal is injected at high speeds and pressure into a metallic die. The low pressure die casting process plays an increasingly important role in the foundry industry as a low-cost and high-efficiency precision forming technique. In the low pressure die casting process is that the permanent die and filling systems are placed over the furnace containing the molten alloy. The filling of the cavity is obtained by forcing the molten metal, by means of a pressurized gas, to rise into a ceramic tube having protuberance, which connects the die to the furnace. The ceramics tube, called stalk, has high temperature resistance and high corrosion resistance. However, attention should be paid to the thermal stress when the stalk having protuberance is dipped into the molten aluminum. It is important to reduce the risk of fracture that may happen due to the thermal stresses. In this paper, thermo-fluid analysis is performed to calculate surface heat transfer coefficient. The finite element method is applied to calculate the thermal stresses when the stalk having protuberance is dipped into the crucible with varying dipping speeds. It is found that the stalk with or without protuberance should be dipped into the crucible slowly to reduce the thermal stress.

Compatibility of molten salt and structural materials

Energy Technology Data Exchange (ETDEWEB)

Kawakami, Masahiro [Toyohashi Univ. of Technology, Aichi (Japan)

1994-12-01

As the important factors for considering the compatibility of fuel salt and coolant salt with structural materials in molten salt reactors, there are the moisture remaining in molten salt and the fluorine potential in molten salt. In this study, as for the metals which are the main components of corrosion resistant alloys, the corrosion by the moisture remaining in molten salt and the dependence of the corrosion on fluorine potential were examined. As the molten salts, an eutectic molten salt LiF-BeF{sub 2} was mainly used, and LiF-KF was used in combination. As the metallic materials, Cr, Ni and Cu which are the main components of corrosion resistant and heat resistant alloys, Hastelloy and Monel, were used. In the experiment, the metal pieces were immersed in the molten salt, and by sampling the molten salt, the change with time lapse of the concentration of the dissolved metals was examined. Besides, the electrochemical measurement was carried out for Cr, of which the corrosion was remarkable, and the change with time lapse of the dissolved ions was examined. The experimental setup, the experimental method, and the results of the immersion test and the electrochemical test are reported. The experiment on the corrosion of metals depending on fluorine potential is also reported. (K.I.).

The effect of welding speed and molten metal peak temperature on ...

African Journals Online (AJOL)

The effect of welding speed and molten metal peak temperature on thermal history of an arch - welded steel plate by numerical methods. SM Adedayo. Abstract. No Abstract. Journal of Applied Science, Engineering and Technology Vol. 1(1) 2001: 1-16. Full Text: EMAIL FULL TEXT EMAIL FULL TEXT · DOWNLOAD FULL ...

Morphology and Orientation Selection of Non-metallic Inclusions in Electrified Molten Metal

Science.gov (United States)

Zhao, Z. C.; Qin, R. S.

2017-10-01

The effect of electric current on morphology and orientation selection of non-metallic inclusions in molten metal has been investigated using theoretical modeling and numerical calculation. Two geometric factors, namely the circularity ( fc ) and alignment ratio ( fe ) were introduced to describe the inclusions shape and configuration. Electric current free energy was calculated and the values were used to determine the thermodynamic preference between different microstructures. Electric current promotes the development of inclusion along the current direction by either expatiating directional growth or enhancing directional agglomeration. Reconfiguration of the inclusions to reduce the system electric resistance drives the phenomena. The morphology and orientation selection follow the routine to reduce electric free energy. The numerical results are in agreement with our experimental observations.

ESR hollows molten metal/slag interface detection

International Nuclear Information System (INIS)

Harris, B.; Klein, H.J.

1983-01-01

A system for detecting the location of a molten metal/slag interface during the casting of electroslag remelted hollows includes a gamma ray radiation source and a scintillation counter. The source and counter reside outside the casting mould and are held in fixed spatial relationships with respect to one another and with respect to the mandrel. The radiation from the source is directed chordally through the mould and through the annular casting zone, defined between the sidewalls of the upwardly driven mandrel and the mould without contacting said mandrel. The counter provides an electrical signal responsive to the rate of radiation events detected thereby. (author)

Melting-decontamination method for radioactive contaminated metals

International Nuclear Information System (INIS)

Uda, Tatsuhiko; Tsuchiya, Hiroyuki; Miura, Noboru; Iba, Hajime.

1985-01-01

Purpose: To eliminate uranium components remaining in metals even after the uranium-contaminated metals are melted. Method: Metal wastes contaminated with actinide element or its compound as nuclear fuel substance are melted in a crucible. Molten metals are fallen through a filter disposed at the bottom of the crucible into another receiving crucible. Uranium compounds are still left in the molten metal fallen in the receiving crucible. The residual uranium compounds are concentrated by utilizing the principle of the zone-refining process. That is, a displaceable local-heating heater is disposed to the receiving crucible, by which metals once solidified in the receiving crucible is again heated locally to transfer from solid to molten phase in a quasi-equibilized manner. In this way, by eliminating the end of the metal rod at which the uranium is segregated, the contaminating coefficient can be improved. (Ikeda, J.)

Polymer-Derived In- Situ Metal Matrix Composites Created by Direct Injection of a Liquid Polymer into Molten Magnesium

Science.gov (United States)

Sudarshan; Terauds, Kalvis; Anilchandra, A. R.; Raj, Rishi

2014-02-01

We show that a liquid organic precursor can be injected directly into molten magnesium to produce nanoscale ceramic dispersions within the melt. The castings made in this way possess good resistance to tensile deformation at 673 K (400 °C), confirming the non-coarsening nature of these dispersions. Direct liquid injection into molten metals is a significant step toward inserting different chemistries of liquid precursors to generate a variety of polymer-derived metal matrix composites.

Fragmentation of molten metal drop with instantaneous contact temperature below the boiling point of Na

International Nuclear Information System (INIS)

Inukai, S.; Sugiyama, K.; Nishimura, S.; Kinoshita, I.

2001-01-01

The consequence of the core disruptive accidents in metallic-fueled Na-cooled reactors is strongly affected by the feedback reactivity originating in the boiling of Na and the dispersion of molten fuel due to fuel-coolant interactions. The design of the core configuration to promote the dispersion of molten fuel is therefore very important for social acceptance. It has been recognized in this context that metallic fuel has a potentiality to make liquefied fuel with fuel pin tube even in the temperature range below the boiling point of Na. If the liquefied fuel solidified without fuel-coolant interactions in the core region, this event leads the core condition to a pessimistic scenario of re-criticality. As a basic study related to this problem, the present experimental study investigates the possibility of fragmentation of metal drop with instantaneous contact temperature below the boiling point of Na (883 C). The molten Al drop, which has a melting point of 660 C above the operational temperature range of core, was selected as a simulant of liquefied fuel in the present study. Al particles of 5 g or 0.56 g were heated up to the initial temperature ranging from 850 C to 1113 C in a crucible by using an electric heater. The molten Al drop was dropped into a sodium pool adjusted the temperature from 280 C to 499 C. The Al drop at initial temperature sufficiently higher that the boiling point of Na was observed to fragment into pieces under the condition of instantaneous contact temperature below the boiling point of Na. It is confirmed that the fragmentation is caused due to the thermal interactions between the molten Al and the Na entrapped into the drop. (author)

Fragmentation of molten metal drop with instantaneous contact temperature below the boiling point of Na

Energy Technology Data Exchange (ETDEWEB)

Inukai, S.; Sugiyama, K. [Hokkaido Univ., Dept. of Nuclear Engineering, Sapporo (Japan); Nishimura, S.; Kinoshita, I. [Central Research Institute of Electric Power Industry, Tokyo (Japan)

2001-07-01

The consequence of the core disruptive accidents in metallic-fueled Na-cooled reactors is strongly affected by the feedback reactivity originating in the boiling of Na and the dispersion of molten fuel due to fuel-coolant interactions. The design of the core configuration to promote the dispersion of molten fuel is therefore very important for social acceptance. It has been recognized in this context that metallic fuel has a potentiality to make liquefied fuel with fuel pin tube even in the temperature range below the boiling point of Na. If the liquefied fuel solidified without fuel-coolant interactions in the core region, this event leads the core condition to a pessimistic scenario of re-criticality. As a basic study related to this problem, the present experimental study investigates the possibility of fragmentation of metal drop with instantaneous contact temperature below the boiling point of Na (883 C). The molten Al drop, which has a melting point of 660 C above the operational temperature range of core, was selected as a simulant of liquefied fuel in the present study. Al particles of 5 g or 0.56 g were heated up to the initial temperature ranging from 850 C to 1113 C in a crucible by using an electric heater. The molten Al drop was dropped into a sodium pool adjusted the temperature from 280 C to 499 C. The Al drop at initial temperature sufficiently higher that the boiling point of Na was observed to fragment into pieces under the condition of instantaneous contact temperature below the boiling point of Na. It is confirmed that the fragmentation is caused due to the thermal interactions between the molten Al and the Na entrapped into the drop. (author)

Metal-carbide multilayers for molten Pu containment

International Nuclear Information System (INIS)

Summers, T.S.E.; Curtis, P.G.; Juntz, R.S.; Krueger, R.L.

1991-12-01

Multilayers composed of nine or ten alternating layers of Ta or W and TaC were studied for the feasibility of their use in containing molten plutonium (Pu) at 1200 degrees C. Single layers of W and TaC were also investigated. A two-source electron beam evaporation process was developed to deposit these coatings onto the inside surface of hemispherical Ta cups about 38 mm in diameter. Pu testing was done by melting Pu in the coated hemispherical cups and holding them under vacuum at 1200 degrees C for two hours. Metallographic examination and microprobe analysis of cross sections showed that Pu had penetrated to the Ta substrate in all cases to some extent. Full penetration to the outer surface of the Ta substrate, however, occurred in only a few of the samples. The fact that full penetration occurred in any of the samples suggests that it would have occurred in uncoated Ta under these testing conditions which in turn suggests that the multilayer coatings do afford some protection against Pu attack. The TaC used for these specimens was wet by Pu under these testing conditions, and following testing, Pu was found uniformly distributed throughout the carbide layers which appeared to be rather porous. Pu was seen in the W and Ta layers only when exposed directly to molten Pu during testing or near defects suggesting that Pu penetrated the multilayers at defects in the coating and traveled parallel to the layers along the carbide layers. These results indicate that the use of alternating metal and ceramic layers for Pu containment should be possible through the use of nonporous ceramic that is not wet by molten Pu and defect-free films

Convection in molten pool created by a concentrated energy flux on a solid metal target

International Nuclear Information System (INIS)

Dikshit, B.; Zende, G. R.; Bhatia, M. S.; Suri, B. M.

2009-01-01

During surface evaporation of metals by use of a concentrated energy flux such as electron beam or lasers, a liquid metal pool having a very high temperature gradient is formed around the hot zone created by the beam. Due to temperature dependence of surface tension, density, and depression of the evaporating surface caused by back pressure of the emitted vapor in this molten pool, a strong convective current sets in the molten pool. A proposition is made that this convection may pass through three different stages during increase in the electron beam power depending upon dominance of the various driving forces. To confirm this, convective heat transfer is quantified in terms of dimensionless Nusselt number and its evolution with power is studied in an experiment using aluminum, copper, and zirconium as targets. These experimentally determined values are also compared to the theoretical values predicted by earlier researchers to test the validity of their assumptions and to know about the type of flow in the melt pool. Thus, conclusion about the physical characteristics of flow in the molten pool of metals could be drawn by considering the roles of surface tension and curvature of the evaporating surface on the evolution of convective heat transfer.

Synthesis of CeS and interactions with molten metals

International Nuclear Information System (INIS)

Krikorian, O.H.; Curtis, P.G.

1988-01-01

Hot-pressed and sintered discs of single-phase CeS were tested for interaction with molten aluminium, uranium, and iron to determine the conditions under which reaction first begins and the nature of the reaction. Aluminium begins to react with CeS at ∼ 1190 K, slowly dissolving cerium and forming a thin layer of Ce 3 S 4 at the reaction interface. At 1363 K, aluminium wets and spreads over the CeS surface and dissolves ∼ 01 at% Ce. Ce 3 Al 11 precipitates out in the aluminium phase on cooldown. Uranium does not react with CeS at 1673 K, but at 1873 K it wets and spreads on CeS and dissolves ∼ 100 atom ppm S, which precipitates out as US on cooldown. Iron wets CeS at 1873 K and 1973 K but does not spread or interact. Because of the desirable containment characteristics of CeS and similar sulfides for molten metals, we recommend their use in a number of applications. (author)

Molten salt oxidation of ion-exchange resins doped with toxic metals and radioactive metal surrogates

International Nuclear Information System (INIS)

Yang, Hee-Chul; Cho, Yong-Jun; Yoo, Jae-Hyung; Kim, Joon-Hyung; Eun, Hee-Chul

2005-01-01

Ion-exchange resins doped with toxic metals and radioactive metal surrogates were test-burned in a bench-scale molten salt oxidation (MSO) reactor system. The purposes of this study are to confirm the destruction performance of the two-stage MSO reactor system for the organic ion-exchange resin and to obtain an understanding of the behavior of the fixed toxic metals and the sulfur in the cationic exchange resins. The destruction of the organics is very efficient in the primary reactor. The primarily destroyed products such as carbon monoxide are completely oxidized in the secondary MSO reactor. The overall collection of the sulfur and metals in the two-stage MSO reactor system appeared to be very efficient. Over 99.5% of all the fixed toxic metals (lead and cadmium) and radioactive metal surrogates (cesium, cobalt, strontium) remained in the MSO reactor bottom. Thermodynamic equilibrium calculations and the XRD patterns of the spent salt samples revealed that the collected metals existed in the form of each of their carbonates or oxides, which are non-volatile species at the MSO system operating conditions. (author)

Laser cutting performances for thick steel specimens studied by molten metal removal conditions

International Nuclear Information System (INIS)

Tamura, Koji; Toyama, Shin'ichi

2017-01-01

Laser cutting performances for thick carbon steel and stainless steel specimens up to 300 mm in thickness were studied to dismantle large steel objects. The cutting performances were summarized based on the assist gas flow rate and the front kerf width, and the range for appropriate cutting conditions was shown. Gas pressure in the kerf region required for molten metal removal was estimated from the pressure loss on the kerf surface, which depended on the gas flow rate and the kerf width. The relation to keep sufficient gas pressure in the kerf well corresponded to the experimental relations for appropriate cutting. Drag force to the molten metal on the kerf surface was also estimated, which varied by the structures and materials. The behaviors such as cavity formation and its expansion in the kerf region at the unsuccessful cutting trials were well explained. The results are informative for the development of the laser cutting technology applied to the thick steel specimen for the nuclear decommissioning. (author)

Feet sunk in molten aluminium: The burn and its prevention.

Science.gov (United States)

Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

2015-08-01

Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. Copyright © 2014 Elsevier Ltd and ISBI. All rights reserved.

Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

Science.gov (United States)

Cassano, Anthony A.

1985-01-01

A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs.

Optical absorption of dilute solutions of metals in molten salts

Energy Technology Data Exchange (ETDEWEB)

Senatore, G.; Parrinello, M.; Tosi, M.P. (Trieste Univ. (Italy). Ist. di Fisica Teorica; Gruppo Nazionale di Struttura dell material del CNR, Trieste (Italy); International Centre for Theoretical Physics, Trieste (Italy))

1978-12-23

The theory of liquid structure for fluids of charged hard spheres is applied to an evaluation of the F-centre model for valence electrons in metal-molten salt solutions at high dilution. Minimization of the free energy yields the groundstate radius of the elctron bubble and hence the optical excitation energy in a Franck-Condon transition, the shift and broadening of the transition due to fluctuations in the bubble radius, the volume of mixing, and the activity of the salt in the solution.

Production of low-silicon molten iron from high-silica hematite using biochar

Institute of Scientific and Technical Information of China (English)

Hui-qing Tang∗; Xiu-feng Fu; Yan-qi Qin; Shi-yu Zhao; Qing-guo Xue

2017-01-01

A new method of utilizing high-silica hematite to produce low-silicon molten iron was proposed.In this method, FASTMELT, which comprised direct reduction and melt separation processes, was applied, with highly reactive biochar as the reductant in the direct reduction stage.The proposed method was ex-perimentally investigated and the results show that the method is feasible.In the direct reduction stage, ore-char briquette could achieve a metallization rate of 84%-88% and residual carbon of 0.27-0.89 mass% at temperature of 1 373 K, biochar mixing ratio of 0.8-0.9, and reduction time of 15 min.Some silica particles remained embedded in the iron phase after the reduction.In the melting separation stage, molten iron with a carbon content of 0.02-0.03 mass% and silicon content of 0.02-0.18 mass% could be obtained from the metallic briquettes under the above-mentioned conditions; the iron recovery rate was 83%-91% and impurities in the obtained metal were negligible.

Oxygen production by molten alkali metal salts using multiple absorption-desorption cycles

Science.gov (United States)

Cassano, A.A.

1985-07-02

A continuous chemical air separation is performed wherein oxygen is recovered with a molten alkali metal salt oxygen acceptor in a series of absorption zones which are connected to a plurality of desorption zones operated in separate parallel cycles with the absorption zones. A greater recovery of high pressure oxygen is achieved at reduced power requirements and capital costs. 3 figs.

Simulations of rapid pressure-induced solidification in molten metals

International Nuclear Information System (INIS)

Patel, Mehul V.; Streitz, Frederick H.

2004-01-01

The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized

Thorium valency in molten alkali halides in equilibrium with metallic thorium

International Nuclear Information System (INIS)

Smirnov, M.V.; Kudyakov, V.Ya.

1983-01-01

Metallic thorium is shown to corrode in molten alkali halides even in the absence of external oxidizing agents, alkali cations acting as oxidizing agents. Its corrosion rate grows in the series of alkali chlorides from LiCl to CsCl at constant temperature. Substituting halide anions for one another exerts a smaller influence, the rate rising slightly in going from chlorides to bromides and iodides, having the same alkali cations. Thorium valency is determined coulometrically, the metal being dissolved anodically in molten alkali halides and their mixtures. In fluoride melts it is equal to 4 but in chloride, bromide and iodide ones, as a rule, it has non-integral values between 4 and 2 which diminish as the temperature is raised, as the thorium concentration is lowered, as the radii of alkali cations decrease and those of halide anions increase. The emf of cells Th/N ThHlsub(n) + (1-N) MHl/MHl/C, Hlsub(2(g)) where Hl is Cl, Br or I, M is Li, Na, K, Cs or Na + K, and N < 0.05, is measured as a function of concentration at several temperatures. Expressions are obtained for its concentration dependence. The emf grows in the series of alkali chlorides from LiCl to CsCl, other conditions being equal. (author)

Application of molten salts in pyrochemical processing of reactive metals

International Nuclear Information System (INIS)

Mishra, B.; Olson, D.L.; Averill, W.A.

1992-01-01

Various mixes of chloride and fluoride salts are used as the media for conducting pyrochemical processes in the production and purification of reactive metals. These processes generate a significant amount of contaminated waste that has to be treated for recycling or disposal. Molten calcium chloride based salt systems have been used in this work to electrolytically regenerate calcium metal from calcium oxide for the in situ reduction of reactive metal oxides. The recovery of calcium is characterized by the process efficiency to overcome back reactions in the electrowinning cell. A thermodynamic analysis, based on fundamental rate theory, has been performed to understand the process parameters controlling the metal deposition, rate, behavior of the ceramic anode-sheath and influence of the back-reactions. It has been observed that the deposition of calcium is dependent on the ionic diffusion through the sheath. It has also been evidenced that the recovered calcium is completely lost through the back-reactions in the absence of a sheath. A practical scenario has also been presented where the electrowon metal can be used in situ as a reductant to reduce another reactive metal oxide

Pumps of molten metal based on magnetohydrodynamicprinciple for cooling high-temperature nuclear reactors

Czech Academy of Sciences Publication Activity Database

Doležel, Ivo; Donátová, M.; Karban, P.; Ulrych, B.

2009-01-01

Roč. 85, č. 4 (2009), s. 13-15 ISSN 0033-2097 R&D Projects: GA ČR(CZ) GA102/07/0496 Institutional research plan: CEZ:AV0Z20570509 Keywords : pumps of molten metal * magnetohydrodynamic principle * nuclear reactors Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 0.196, year: 2009

Structure of molten Bi-Sb-alloys by means of neutron diffraction

International Nuclear Information System (INIS)

Lamparter, P.; Knoll, W.; Steeb, S.

1976-01-01

The structural investigations with melts can be subdivided into two groups: The first group contains molten metals and molten alloys, and one can state that the structure of molten metals and of molten alloys nowadays is rather well understood. Interference functions of molten metals may be described by a hard sphere model. This is valid also for molten alloys with statistical distribution. For the second group, namely molten non-metals and molecular melts, the interference functions as well as the pair correlation functions are very offen rather complicated and not well understood. The present study is concerned with the transition region between these two groups. It is shown that the melts of the Bi-Sb system exhibit a change from metallic to non-metallic structure. Regarding the experimental details: the experiments were done with the two-axes spectrometer D 4 at the high-flux reactor at Grenoble. The containers consisted of cylindrical quartz tubes with a wall thickness of 0.1 cm. The furnace consisted of a direct-heated vanadium tube. The wavelength of the neutrons was 0.695 A. The final result is that the structure in molten Bi-Sb-alloys consists of primitive tetrahedra with coordination number 3. There are less tetrahedra in molten Bi than in molten Sb. Also with rising temperature the number of tetrahedra decreases. It is shown how to compose the coordination numbers of two structures to get the observed coordination number. The observed values are always the mean values of the two structures. (orig./HK) [de

The electrodeposition and rare earths reduction in the molten salt actinides recovery systems using liquid metal

International Nuclear Information System (INIS)

Shim, J-B.; Lee, J-H.; Kwon, S-W.; Ahn, B-G.; Woo, M-S.; Lee, B-J.; Kim, E-H.; Park, H-S.; Yoo, J-H.

2005-01-01

A pyrochemical partitioning system uses liquid metals such as cadmium and bismuth in order to recover the actinide metals from a molten salt mixture containing rare earth fission product metals. The liquid metals play roles as a cathode in the electrowinning or an extracting phase in the reductive extraction operation. The product resulting from the above operations is metal-cadmium or-bismuth alloy, which should contain the rare earth element amounts as low as possible for a transmutation purpose. In this study, the electrodeposition behaviours of uranium and lanthanide elements such as La, Ce and Nd were investigated for solid molybdenum and liquid cadmium electrodes in a molten LiCl-KCl eutectic salt. Electrochemical methods used are a cyclic voltammetry (CV) and a chronopotentiometry for monitoring the salt phase and recovering the metals, respectively. The CV graphs for monitoring the oxidizing agent CdCl 2 in the salt phase were obtained. These show a time dependently disappearance of the oxidizing agent corresponding to the formation of UCl 3 by inserting the uranium metal into the salt. Also, a sequential oxidation technique which is added at a controlled amount of the oxidizing agents into the salt phase was applied. It was found that this method is feasible for the selective reduction of the rare earths content in liquid metal alloys. (author)

Simulation of Molten Core-Concrete Interaction in oxide/metal stratified configuration with the TOLBIAC-ICB code

International Nuclear Information System (INIS)

Tourniaire, B.; Spindler, B.

2005-01-01

The frame of this work is the validation of the TOLBIAC-ICB code which is devoted to the simulation of Molten Core-Concrete Interaction (MCCI) for reactor safety analysis. Attention focuses here on the validation of TOLBIAC-ICB in configurations expected to be representative of the long term phase of MCCI i.e. during an interaction between an oxide/metal stratified corium melt and a concrete structure. Up to now the BETA tests performed at the Forschungszentrum Karlsruhe (FzK) are the only tests available to study such kind of interaction. The BETA tests are first described and the operating conditions are reminded. The TOLBIAC-ICB code is then briefly described, with emphasis on the models used for stratified configurations. The results of the simulations are discussed. A sensitivity study is also performed with the power generated in the oxide layer instead of the metal layer as in the test. This last calculation shows that the large axial ablation observed in the tests is probably due to the peculiar configuration of the test with input power in the bottom metal layer. Since in the reactor case the residual power would be mainly concentrated in the upper oxide layer, the conclusions of the BETA tests for the reactor applications, in term of axial ablation, must be derived with caution. (author)

Control and monitoring of oxygen content in molten metals. Application to lead and lead-bismuth melts

International Nuclear Information System (INIS)

Ghetta, V.; Fouletier, J.; Henault, M.; Le Moulec, A.

2002-01-01

The sources of error in potentiometric measurements of the oxygen activity in molten metals and the methods proposed to reduce these measurements errors are described. Specific constraints related to low temperature measurements are emphasized. Two set-ups for control of the oxygen activity in molten lead and lead-bismuth were developed. They involve zirconia-based cells, i.e., an oxygen pump and an oxygen probe. The performance of the set-ups was characterized attempts to reduce the working temperature (T<450 deg C) are discussed. (authors)

Behaviour of metals and alloys in molten fluoride media

International Nuclear Information System (INIS)

Fabre, St.

2009-01-01

Fluoride salts are contemplated for Generation IV nuclear systems which structural materials need to resist corrosion at high temperatures. Corrosion of metals in molten fluorides has been investigated in support of the Molten Salt Reactor's development and led to an optimized alloy, Hastelloy-N, but it lacked fundamentals data for the comprehension of materials' degradation mechanisms. The main objective of this work is then to help with the understanding of the corrosion behaviour of nickel and its alloys in fluoride salts. An experimental method was built up using electrochemical techniques and enabled to investigate the thermochemical conditions of the media and the influence of different parameters (media, temperature and quantity of impurities) on the behaviour of the materials. Most tests were performed in LiF-NaF mixtures between 800 and 1000 C. Pure metals can be classified as follows: Cr ≤ Fe ≤ Ni ≤ Mo ≤ W in increasing stability order and two specific behaviours were evidenced: Cr and Fe corrode in the melt, whereas Ni, Mo and W are stable, underlining the significance level of the redox couple controlling the reactions in the mixture. Moreover, corrosion current densities increase with temperature, fluoro-acidity and the quantity of dissolved oxide in the melt. Binary Ni-Cr alloys were also tested; selective attack of Cr is first observed before both elements are oxidized. Combining thermochemical calculations and experimental results enables to propose an approach to establish an optimized composition for a stable alloy. Immersion tests were finally achieved in addition to the electrochemical tests: interpretations of both methods were compared and completed. (author)

Method and apparatus for removal of gaseous, liquid and particulate contaminants from molten metals

Science.gov (United States)

Hobson, D.O.; Alexeff, I.; Sikka, V.K.

1987-08-10

Method and apparatus for removal of nonelectrically-conducting gaseous, liquid, and particulate contaminants from molten metal compositions by applying a force thereto. The force (commonly referred to as the Lorentz Force) exerted by simultaneous application of an electric field and a magnetic field on a molten conductor causes an increase, in the same direction as the force, in the apparent specific gravity thereof, but does not affect the nonconducting materials. This difference in apparent densities cause the nonconducting materials to ''float'' in the opposite direction from the Lorentz Force at a rapid rate. Means are further provided for removal of the contaminants and prevention of stirring due to rotational forces generated by the applied fields. 6 figs.

Environmental and energy gains from using molten magnesium–sodium–potassium chlorides for electro-metallisation of refractory metal oxides

Directory of Open Access Journals (Sweden)

Wei Li

2015-12-01

Full Text Available The molten eutectic mixture of magnesium, sodium and potassium chlorides (MgCl2–NaCl–KCl has inappreciable solubility for oxide ions, and can help disengage a carbon anode from the oxide ions generated at a metal oxide cathode, and effectively avoid carbon dioxide formation. This “disengaging strategy” was successfully demonstrated in electro-reduction of solid oxides of zirconium and tantalum. It has led to significantly higher current efficiency (93%, and lower energy consumption (1.4 kW h kg−1 in electrolysis of tantalum oxide to tantalum metal compared to the conventional electrolysis in molten calcium chloride (e.g. 78% and 2.4 kW h/kg-Ta.

Metallurgical electrochemistry: the interface between materials science and molten salt chemistry

International Nuclear Information System (INIS)

Sadoway, D.R.

1991-01-01

Even though molten salt electrolysis finds application in the primary extraction of metals (electrowinning), the purification and recycling of metals (electrorefining), and in the formation of metal coatings (electroplating), the technology remains in many respects underexploited. Electrolysis in molten salts as well as other nonaqueous media has enormous potential for materials processing. First, owing to the special attributes of nonaqueous electrolytes electrochemical processing in these media has an important role to play in the generation of advanced materials, i.e., materials with specialized chemistries or tailored microstructures (electrosynthesis). Secondly, as environmental quality standards rise beyond the capabilities of classical metals extraction technologies to comply, molten salt electrolysis may prove to be the only acceptable route from ore to metal. Growing public awareness of pollution from the metals industry could stimulate a renaissance in molten salt electrochemistry. Challenges facing metallurgical electrochemistry as relates to the environment fall into two categories: (1) improving existing electrochemical technology, and (2) developing clean electrochemical technology to displace current nonelectrochemical technology. In both instances success hinges upon the discovery of advanced materials and the ecologically sound extraction of metals, the close coupling between materials science and molten salt chemistry is manifest. (author) 6 refs

Local coordination of polyvalent metal ions in molten halide mixtures

International Nuclear Information System (INIS)

Akdeniz, Z.; Tosi, M.P.

1989-07-01

Ample experimental evidence is available in the literature on the geometry and the stability of local coordination for polyvalent metal ions in molten mixtures of their halides with alkali halides. Recent schemes for classifying this evidence are discussed. Dissociation of tetrahedral halocomplexes in good ionic systems can be viewed as a classical Mott problem of bound-state stability in a conducting matrix. More generally, structural coordinates can be constructed from properties of the component elements, to separate out systems with long-lived fourfold or sixfold coordination and to distinguish between these. (author). 11 refs, 1 fig

Energy Dissipation Rate in an Agitated Crucible Containing Molten Metal

Science.gov (United States)

Li, Tao; Shimasaki, Shin-ichi; Narita, Shunsuke; Taniguchi, Shoji

2017-10-01

The energy dissipation rate (EDR) is an important parameter for characterizing the behavior of inclusion coagulation in agitated molten metal. To clarify the inclusion coagulation mechanism, we review previous water model studies by particularly focusing on the relation between the impeller torque and the EDR of the fluid, which indicates the ratio of energy dissipated in the viscous medium to the energy inputted by the rotating impeller. In the present study, simulations coupled with experiments were performed to determine the relation between the torque and the effective EDR for water and liquid Al in crucibles with and without baffles.

Cold crucible technique for interaction test of molten corium with structure

International Nuclear Information System (INIS)

Ha, Kwang Soon; An, Sang Mo; Min, Beong Tae; Kim, Hwan Yeol

2012-01-01

During a severe accident, the molten corium might interact with several structures in a nuclear power plant such as core peripheral structures, lower plenum, lower head vessel, and external structures of a reactor vessel. The interaction of the molten corium with the structure depends on the molten corium composition, temperature, structural materials, and environmental conditions such as pressure and humidity. For example, the interaction of a metallic molten corium containing metal uranium (U) and zirconium (Zr) with the oxidized steel structure (Fe 2O3 ) is affected by not only thermal ablation but oxidation reduction reaction because the oxidation quotients of the U and Zr are higher than that of Fe. KAERI set up an experimental facility and technique using a cold crucible melting method to verify the interaction mechanism between the metallic molten corium and structural materials. This technique includes the generation of the metallic melt, melt delivery, measurement of the interaction process, and post analyses after the test

Reactions of metal oxides with molten NaPO3 + NaCl mixtures

International Nuclear Information System (INIS)

Kovarskaya, E.N.; Mityakhina, V.S.; Rodionov, Yu.I.; Silin, M.Yu.

1988-01-01

We consider the dissolution mechanism for iron (III), europium(III), and tin(IV) oxides in molten NaPO 3 + NaCl that are responsible for the peak solubilities. We chose Fe 2 O 3 as the basic material since this occurs in large amounts around damaged metal structures in rock salt mines in a proposed zone for storing vitrified radioactive wastes. Solubility measurement and paper chromatography show that Fe 2 O 3 dissolves in molten NaPO 3 + NaCl in air by reaction with the solvent to give double iron and sodium diphosphates and monophosphates in accordance with the initial solution-in-the-melt composition, the degree of equilibration, and the temperature. The elevated solubilities for initial NaCl contents close to 30 mole % are due to sodium triphosphates and tricyclophosphates present in these melts. Moessbauer spectroscopy confirms that double iron, europium and tin diphosphates and monophosphates containing sodium occur in these chloride-polyphosphate melts

On some regularities of metal oxide solubility in molten CsI at T = 973 K

Energy Technology Data Exchange (ETDEWEB)

Cherginets, V.L., E-mail: v_cherginets@ukr.net [Institute for Scintillation Materials, National Academy of Sciences of Ukraine, Lenin Avenue, 60, Kharkov 61001 (Ukraine); National Technical University ' Kharkiv Polytechnical Institute' , 21 Frunze St., 61002 Kharkov (Ukraine); Rebrova, T.P.; Datsko, Yu.N.; Shtitelman, V.A. [Institute for Scintillation Materials, National Academy of Sciences of Ukraine, Lenin Avenue, 60, Kharkov 61001 (Ukraine); Bryleva, E.Yu. [State Scientific Organization STC ' Institute for Single Crystals' , National Academy of Sciences of Ukraine, Lenin Avenue, 60, Kharkov 61001 (Ukraine)

2011-08-15

Highlights: > CdO, ZnO, NiO, and EuO are insoluble in CsI melt at 973 K. > The oxide solubilities are lower than those in chloride melts. > The oxide solubilities reduce with the cation radius. > ZnO, NiO, and EuO are suitable for scavenging CsO from oxide ion traces. - Abstract: Solubility products of CdO (pK{sub s,CdO} = 6.80 {+-} 0.2), ZnO (pK{sub s,ZnO} = 10.0 {+-} 0.5), NiO (pK{sub s,NiO} = 11.2 {+-} 0.2) and EuO (pK{sub s,EuO} = 13.1 {+-} 0.2) in molten CsI at T = 973 K are determined by potentiometric titration of (0.02 to 0.03) mol . kg{sup -1} solutions of the corresponding metal chlorides by strong base (KOH) using a membrane oxygen electrode Pt(O{sub 2})|ZrO{sub 2}(Y{sub 2}O{sub 3}) as an indicator. On the basis of pK{sub s,MeO} values, all the oxides studied are referred to practically insoluble in molten CsI. The values of the oxide solubility in CsI melt are lower than the corresponding values in molten alkali metal chlorides. This can be explained by 'softer' basic properties of I{sup -} as compared with Cl{sup -} in the frames of the Pearson 'hard' and 'soft' acid-base concept. In the oxide samples studied, the values of the solubility fall with the decreasing cation radius. The correlation between pK{sub s,MeO} and the polarizing action by Goldshmidt (Zr{sub Me{sup 2+}}{sup -2}) of the cation is practically linear and may be proposed for estimation of the solubility of s- and d- element oxides in molten CsI on the basis of their cation radii.

Electrochemical-metallothermic reduction of zirconium in molten salt solutions

International Nuclear Information System (INIS)

McLaughlin, D.F.; Talko, F.

1990-01-01

This patent describes a method for separating hafnium from zirconium of the type wherein a feed containing zirconium and hafnium chlorides is prepared from zirconium-hafnium chloride and the feed is introduced into a distillation column, which distillation column has a reboiler connected at the bottom and a reflux condenser connected at the top and wherein a hafnium chloride enriched stream is taken from the top of the column and a zirconium enriched chloride stream is taken from the bottom of the column. It comprises: reducing the zirconium enriched chloride stream taken from the distillation column to metal by electrochemically reducing an alkaline earth metal in a molten salt bath with the molten salt in the molten salt bath consisting essentially of a mixture of at least one alkali metal chloride and at least one alkaline earth metal chloride and zirconium chloride, with the reduced alkaline earth metal reacting with the zirconium chloride to produce zirconium metal and alkaline earth metal chloride

Corrosion potentials of hafnium in molten alkaline-earth metal chlorides

International Nuclear Information System (INIS)

Kovalik, O.Yu.; Tkhaj, V.D.

2000-01-01

Corrosion potentials of hafnium in molten calcium, strontium and barium chlorides are measured and their temperature dependences are determined. It is stated that the corrosion potential of hafnium becomes more electropositive with an increase of the environment temperature. If the temperature is the same the potential shifts to the interval of more electronegative values in the row of CaCl 2 , SrCl 2 , BaCl 2 which corresponds to a lesser corrosion rate in environments positioned from left to right. the comparison of hafnium corrosion potentials with previously measured values for titanium and zirconium shows that a metal activity decrease results in a more electronegative corrosion potential [ru

Electrochemical separation of cerium and yttrium in molten chlorides on liquid-metallic electrodes

International Nuclear Information System (INIS)

Yamshchikov, L.F.; Lebedev, V.A.; Nichkov, I.F.

1978-01-01

An estimating calculation of the coefficients of separation of cerium and yttrium in the process of electrolysis in molten salts on liquid electrodes of aluminium, gallium, indium, lead, tin, antimonium and zinc is carried out. The calculation of the separation coefficients was carried out according to the known values of activation coefficients of cerium and yttrium in fusible metals. The electrolysis was carried out at 973 K in the argon air in the cell with an eutectic mixture of NaCl and KCl as an elactrolyte. It is shown that the salten phase is concentrated by yttrium, and the melallic one- by cerium on all the electrodes. The value of the separation coefficient of Ce and Y is considerably high and continuously increases on the fusible metals in the Zn, In, Ga, Al, Pb, Sn, Sb series. The experimental values of the separation coefficients practically coincide with the theoretically calculated ones, testifying to the possibility of the effective separation of elements even in a single-staged possibility of the effective separation of elements even in a single-staged process. An electrolysis of molten salts is not inferior in its selectivity to the universally recognized methods of the fine purification of substances permitting to separate Ce and Y with the Ksub(sep) approximately equal to 10

Separation of hafnium from zirconium in their tetrachloride solution in molten alkali metal chlorides

Energy Technology Data Exchange (ETDEWEB)

Salyulev, A B; Kudyakov, V Ya; Smirnov, M V; Moskalenko, N I [AN SSSR, Sverdlovsk. Inst. Ehlektrokhimii

1984-08-01

The coefficient of HfCl/sub 4/ and ZrCl/sub 4/ separation in the process of vapour sublimation from their solutions in molten NaCl, KCl, CsCl, NaCl-KCl and NaCl-CsCl equimolar mixtures is found to vary in the series from approximately 1.10 to approximately 1.22 and practically not to depend on the temperature (in the 600-910 deg) range and concentration (2-25 mol.% ZrCl/sub 4/+HfCl/sub 4/). HfCl/sub 4/ and ZrCl/sub 4/ are shown to form almost perfect solutions with each other, which in their turn form imperfect solutions with molten alkali metal chlorides, with the strength of hafnium complex chloride anions increasing higher than that of zirconium in the series from NaCl to CsCl.

Separation of hafnium from zirconium in their tetrachloride solution in molten alkali metal chlorides

International Nuclear Information System (INIS)

Salyulev, A.B.; Kudyakov, V.Ya.; Smirnov, M.V.; Moskalenko, N.I.

1984-01-01

The coefficient of HfCl 4 and ZrCl 4 separation in the process of vapour sublimation from their solutions in molten NaCl, KCl, CsCl, NaCl-KCl and NaCl-CsCl equimolar mixtures is found to vary in the series from approximately 1.10 to approximately 1.22 and practically not to depend on the temperature (in the 600-910 deg) range and concentration (2-25 mol.% ZrCl 4 +HfCl 4 ). HfCl 4 and ZrCl 4 are shown to form almost perfect solutions with each other, which in their turn form imperfect solutions with molten alkali metal chlorides, with the strength of hafnium complex chloride anions increasing higher than that of zirconium in the series from NaCl to CsCl

Effect of thermodiffusion on the fluid flow, heat transfer, and solidification of molten metal alloys

Directory of Open Access Journals (Sweden)

E. Jafar-Salehi

2016-03-01

Full Text Available In this paper, a transient Finite Element (FE method has been employed to solve the transport equations to investigate the heat transfer and fluid flow and the effect of thermodiffusion on vertical solidification of a binary molten metal alloy, forming a rod. The binary system considered in this study is SnBi composed of 65% Sn and 35% Bi subjected to bottom cooling. It is found that the flow of molten metal at the boundary of the mushy region plays an important role in the shape and geometry of the zone. The presence of thermodiffusion shows considerable difference in the composition of the solidified rod, compared with the one without considering the effect of thermodiffusion. Thermodiffusion also causes a faster solidification and a more uniform concentration distribution. The results of this study may be extended to similar binary and multicomponent systems in which a temperature gradient exists and the Soret coefficient is large enough so as to affect the fluid flow and concentration of the species.

Analysis of natural convection heat transfer with crust formation in the molten metal pool using CONV-2 and 3D computer codes

International Nuclear Information System (INIS)

Park, R. J.; Kang, K. H.; Kim, S. B.; Kim, H. D.; Choi, S. M.

1998-01-01

Analytical studies have been performed on natural convection heat transfer with crust formation in a molten metal pool to validate and evaluate experimental data using the CONV-2 and 3D computer codes. Two types of steady state tests, a low and high geometric aspect ratio case in the molten metal pool, were performed to investigate crust thickness as a function of boundary conditions. The CONV-2 and 3D computer codes were developed under the OECD/NEA RASPLAV project to simulate two- and three-dimensional natural convection heat transfer with crust formation, respectively. The Rayleigh-Benard flow patterns in the molten metal pool contribute to the temperature distribution, which affects non-uniform crust formation. The CONV-2D results on crust thickness are a little higher than the experimental data because of heat loss during the test. In comparison of the CONV-3D results with the CONV-2D results on crust thickness, the three-dimensional results are higher than the two-dimensional results, because of three dimensional natural convection flow and wall effect

Dissolution Rate And Mechanism Of Metals In Molten Aluminum Alloy A380

OpenAIRE

Zhu, Hengyu

2014-01-01

Shot sleeve is a very easily worn out part in a high-pressure die-casting machine due to serious dissolution of the area underneath the pouring hole. It is because during a normal pouring process, the high temperature molten aluminum will impact and dissolve that area of the shot sleeve by complex chemical and physical process. Rotation experiment was carried out to H13 and four kinds of refractory metal samples. SEM and EDS pictures were taken in order to investigate the microstructure and t...

From Oxygen Generation to Metals Production: In Situ Resource Utilization by Molten Oxide Electrolysis

Science.gov (United States)

Khetpal, Deepak; Ducret, Andrew C.; Sadoway, Donald R.

2003-01-01

For the exploration of other bodies in the solar system, electrochemical processing is arguably the most versatile technology for conversion of local resources into usable commodities: by electrolysis one can, in principle, produce (1) breathable oxygen, (2) silicon for the fabrication of solar cells, (3) various reactive metals for use as electrodes in advanced storage batteries, and (4) structural metals such as steel and aluminum. Even so, to date there has been no sustained effort to develop such processes, in part due to the inadequacy of the database. The objective here is to identify chemistries capable of sustaining molten oxide electrolysis in the cited applications and to examine the behavior of laboratory-scale cells designed to generate oxygen and to produce metal. The basic research includes the study of the underlying high-temperature physical chemistry of oxide melts representative of lunar regolith and of Martian soil. To move beyond empirical approaches to process development, the thermodynamic and transport properties of oxide melts are being studied to help set the limits of composition and temperature for the processing trials conducted in laboratory-scale electrolysis cells. The goal of this investigation is to deliver a working prototype cell that can use lunar regolith and Martian soil to produce breathable oxygen along with metal by-product. Additionally, the process can be generalized to permit adaptation to accommodate different feedstock chemistries, such as those that will be encountered on other bodies in the solar system. The expected results of this research include: (1) the identification of appropriate electrolyte chemistries; (2) the selection of candidate anode and cathode materials compatible with electrolytes named above; and (3) performance data from a laboratory-scale cell producing oxygen and metal. On the strength of these results it should be possible to assess the technical viability of molten oxide electrolysis for in

Structure and thermodynamics of molten salts

International Nuclear Information System (INIS)

Papatheodorou, G.N.

1983-01-01

This chapter investigates single-component molten salts and multicomponent salt mixtures. Molten salts provide an important testing ground for theories of liquids, solutions, and plasmas. Topics considered include molten salts as liquids (the pair potential, the radial distribution function, methods of characterization), single salts (structure, thermodynamic correlations), and salt mixtures (the thermodynamics of mixing; spectroscopy and structure). Neutron and X-ray scattering techniques are used to determine the structure of molten metal halide salts. The corresponding-states theory is used to obtain thermodynamic correlations on single salts. Structural information on salt mixtures is obtained by using vibrational (Raman) and electronic absorption spectroscopy. Charge-symmetrical systems and charge-unsymmetrical systems are used to examine the thermodynamics of salt mixtures

Experimental study on vapor explosion induced by pressure pulse in coarse mixing of hot molten metal and water

International Nuclear Information System (INIS)

Inoue, A.; Tobita, Y.; Aritomi, M.; Takahashi, M.; Matsuzaki, M.

2004-01-01

An experimental study was done to investigate characteristics of metal-water interaction, when a mount of hot liquid metal is injected into the water. The test section is a vertical shock tube of 60mm in inner diameter and 1200mm in length. A special injector which is designed to inject hot metal of controlled volume and flow rate is attached at the top of the tube. When the hot metal is injected in the water and comes down at a position of the test vessel, a trigger pressure pulse is generated at the bottom of the test tube. Local transient pressures along the tube are measured by piezo pressure transducers. The following items were investigated in the experiment; 1) The criteria to cause a vapor explosion, 2) Transient behaviors and propagation characteristics of pressure wave in the mixing region. 3) Effects of triggering pulse, injection temperature and mass of hot molten metal on the peak pressure. The probability of the vapor explosion jumped when the interface temperature at the molten metal-water direct contact is higher than the homogeneous nucleation temperature of water and the triggering pulse becomes larger than 0.9MPa. Two types of the pressure propagation modes are observed, one is the detonative mode with a sharp rise and other is usual pressure mode with a mild rise. (author)

Molten salt extraction process for the recovery of valued transition metals from land-based and deep-sea minerals

Science.gov (United States)

Maroni, V.A.; von Winbush, S.

1987-05-01

A process for extracting transition metals and particularly cobalt and manganese together with iron, copper and nickel from low grade ores (including ocean-floor nodules) by converting the metal oxides or other compositions to chlorides in a molten salt, and subsequently using a combination of selective distillation at temperatures below about 500/degree/C, electrolysis at a voltage not more negative that about /minus/1.5 volt versus Ag/AgCl, and precipitation to separate the desired manganese and cobalt salts from other metals and provide cobalt and manganese in metallic forms or compositions from which these metals may be more easily recovered.

Fundamentals of molten-salt thermal technology

International Nuclear Information System (INIS)

1980-08-01

This book has been published by the Society of Molten-Salt Thermal Technology to publish a part of the achievement of its members. This book is composed of seven chapters. The chapter 1 is Introduction. The chapter 2 explains the physical properties of molten salts, such as thermal behavior, surface tension, viscosity, electrical conductivity and others. The chapter 3 presents the compatibility with construction materials. Corrosion in molten salts, the electrochemical behavior of fluoride ions on carbon electrodes in fluoride melts, the behaviors of hastelloy N and metals in melts are items of this chapter. The equipments and instruments for molten salts are described in chapter 4. The heat transfer in molten salts is discussed in chapter 5. The chapter 6 explains the application of molten salt technology. The molten salt technology can be applied not only to thermal engineering and energy engineering but also to chemical and nuclear engineerings, and the technical fundamentals, current development status, technical problems and the perspective for the future are outlined. The chapter 7 is the summary of this book. The commercialization of molten salt power reactors is discussed at the end of this book. (Kato, T.)

Actinide recovery from pyrochemical residues

International Nuclear Information System (INIS)

Avens, L.R.; Clifton, D.G.; Vigil, A.R.

1984-01-01

A new process for recovery of plutonium and americium from pyrochemical waste has been demonstrated. It is based on chloride solution anion exchange at low acidity, which eliminates corrosive HCl fumes. Developmental experiments of the process flowsheet concentrated on molten salt extraction (MSE) residues and gave >95% plutonium and >90% americium recovery. The recovered plutonium contained 6 = from high chloride-low acid solution. Americium and other metals are washed from the ion exchange column with 1N HNO 3 -4.8M NaCl. The plutonium is recovered, after elution, via hydroxide precipitation, while the americium is recovered via NaHCO 3 precipitation. All filtrates from the process are discardable as low-level contaminated waste. Production-scale experiments are now in progress for MSE residues. Flow sheets for actinide recovery from electrorefining and direct oxide reduction residues are presented and discussed

Actinide recovery from pyrochemical residues

International Nuclear Information System (INIS)

Avens, L.R.; Clifton, D.G.; Vigil, A.R.

1985-05-01

We demonstrated a new process for recovering plutonium and americium from pyrochemical waste. The method is based on chloride solution anion exchange at low acidity, or acidity that eliminates corrosive HCl fumes. Developmental experiments of the process flow chart concentrated on molten salt extraction (MSE) residues and gave >95% plutonium and >90% americium recovery. The recovered plutonium contained 6 2- from high-chloride low-acid solution. Americium and other metals are washed from the ion exchange column with lN HNO 3 -4.8M NaCl. After elution, plutonium is recovered by hydroxide precipitation, and americium is recovered by NaHCO 3 precipitation. All filtrates from the process can be discardable as low-level contaminated waste. Production-scale experiments are in progress for MSE residues. Flow charts for actinide recovery from electro-refining and direct oxide reduction residues are presented and discussed

Melting of Uranium Metal Powders with Residual Salts

International Nuclear Information System (INIS)

Jin-Mok Hur; Dae-Seung Kang; Chung-Seok Seo

2007-01-01

The Advanced Spent Fuel Conditioning Process (ACP) of the Korea Atomic Energy Research Institute focuses on the conditioning of Pressurized Water Reactor spent oxide nuclear fuel. After the oxide reduction step of the ACP, the resultant metal powders containing ∼ 30 wt% residual LiCl-Li 2 O should be melted for a consolidation of the fine metal powders. In this study, we investigated the melting behaviors of uranium metal powders considering the effects of a LiCl-Li 2 O residual salt. (authors)

Plutonium metal preparation and purification at Los Alamos, 1984

International Nuclear Information System (INIS)

Christensen, D.C.; Williams, J.D.; McNeese, J.A.; Fife, K.W.

1984-01-01

Plutonium metal preparation and purification are well established at Los Alamos. Metal is prepared by calcothermic reduction of both PuF 4 and PuO 2 . Metal is purified by halide slagging, casting, and electrorefining. The product from the production sequence is ultrapure plutonium metal. All of the processes involve high temperature operation and all but casting involve molten salt media. Development efforts are fourfold: (1) recover plutonium values from residues; (2) reduce residue generation through process improvements and changes; (3) recycle of reagents, and (4) optimize and integrate all processes into a close-loop system. Plutonium residues are comprised of oxides, chlorides, colloidal metal suspensions, and impure metal heels. Pyrochemical recovery techniques are under development to address each residue. In addition, we are looking back at each residue generation step and are making process changes to reduce plutonium content in each residue. Reagent salt is the principle media used in pyrochemical processing. The regeneration and recycle of these reagents will both reduce our waste handling and operating expense. The fourth area, process optimization, involves both existing processes and new process developments. A status of efforts in all four of these areas will be summarized

Performance and properties of anodes reinforced with metal oxide nanoparticles for molten carbonate fuel cells

Science.gov (United States)

Accardo, Grazia; Frattini, Domenico; Yoon, Sung Pil; Ham, Hyung Chul; Nam, Suk Woo

2017-12-01

Development of electrode materials for molten carbonate fuel cells is a fundamental issue as a balance between mechanical and electrochemical properties is required due to the particular operating environments of these cells. As concern the anode, a viable strategy is to use nano-reinforced particles during electrodes' fabrication. Candidate nanomaterials comprise, but are not limited to, ZrO2, CeO2, TiO2, Ti, Mg, Al, etc. This work deals with the characterization and test of two different types of hard oxide nanoparticles as reinforce for NiAl-based anodes in molten carbonate fuel cells. Nano ceria and nano zirconia are compared each other and single cell test performances are presented. Compared to literature, the use of hard metal oxide nanoparticles allows good performance and promising perspectives with respect to the use a third alloying metal. However, nano zirconia performed slightly better than nano ceria as polarization and power curves are higher even if nano ceria has the highest mechanical properties. This means that the choice of nanoparticles to obtain improved anodes performance and properties is not trivial and a trade-off between relevant properties plays a key role.

Evaluation of heavy metals in hazardous automobile shredder residue thermal residue and immobilization with novel nano-size calcium dispersed reagent

International Nuclear Information System (INIS)

Lee, Chi-Hyeon; Truc, Nguyen Thi Thanh; Lee, Byeong-Kyu; Mitoma, Yoshiharu; Mallampati, Srinivasa Reddy

2015-01-01

Graphical abstract: Schematic representation of possible mechanisms determining the heavy metals immobilization efficiencyof ASR dust/thermal residues after treatment with nanometallic Ca/CaO/PO 4 . - Highlights: • Nanometallic Ca/CaO/PO 4 for heavy metals immobilization in ASR residue. • Heavy metals immobilization in dry condition attained about 95–100%. • Remaining heavy metals were lower than the Korean standard regulatory limit. • The amounts of heavy metals detectable on the ASR dust surface decreased. • Nanometallic Ca/CaO/PO 4 has a promising potential for heavy metal remediation. - Abstract: This study was conducted to synthesize and apply a nano-size calcium dispersed reagent as an immobilization material for heavy metal-contaminated automobile shredder residues (ASR) dust/thermal residues in dry condition. Simple mixing with a nanometallic Ca/CaO/PO 4 dispersion mixture immobilized 95–100% of heavy metals in ASR dust/thermal residues (including bottom ash, cavity ash, boiler and bag filter ash). The quantity of heavy metals leached from thermal residues after treatment by nanometallic Ca/CaO/PO 4 was lower than the Korean standard regulatory limit for hazardous waste landfills. The morphology and elemental composition of the nanometallic Ca/CaO-treated ASR residue were characterized by field emission scanning election microscopy combined with electron dispersive spectroscopy (FE-SEM/EDS). The results indicated that the amounts of heavy metals detectable on the ASR thermal residue surface decreased and the Ca/PO 4 mass percent increased. X-ray diffraction (XRD) pattern analysis indicated that the main fraction of enclosed/bound materials on ASR residue included Ca/PO 4 − associated crystalline complexes, and that immobile Ca/PO 4 salts remarkably inhibited the desorption of heavy metals from ASR residues. These results support the potential use of nanometallic Ca/CaO/PO 4 as a simple, suitable and highly efficient material for the gentle

Evaluation of heavy metals in hazardous automobile shredder residue thermal residue and immobilization with novel nano-size calcium dispersed reagent

Energy Technology Data Exchange (ETDEWEB)

Lee, Chi-Hyeon; Truc, Nguyen Thi Thanh [Department of Civil and Environmental Engineering, University of Ulsan, Daehak-ro 93, Nam-gu, Ulsan 680-749 (Korea, Republic of); Lee, Byeong-Kyu, E-mail: bklee@ulsan.ac.kr [Department of Civil and Environmental Engineering, University of Ulsan, Daehak-ro 93, Nam-gu, Ulsan 680-749 (Korea, Republic of); Mitoma, Yoshiharu [Department of Environmental Sciences, Prefectural University of Hiroshima, 562 Nanatsuka-Cho Shobara City, Hiroshima 727-0023 (Japan); Mallampati, Srinivasa Reddy, E-mail: srireddys@ulsan.ac.kr [Department of Civil and Environmental Engineering, University of Ulsan, Daehak-ro 93, Nam-gu, Ulsan 680-749 (Korea, Republic of)

2015-10-15

Graphical abstract: Schematic representation of possible mechanisms determining the heavy metals immobilization efficiencyof ASR dust/thermal residues after treatment with nanometallic Ca/CaO/PO{sub 4}. - Highlights: • Nanometallic Ca/CaO/PO{sub 4} for heavy metals immobilization in ASR residue. • Heavy metals immobilization in dry condition attained about 95–100%. • Remaining heavy metals were lower than the Korean standard regulatory limit. • The amounts of heavy metals detectable on the ASR dust surface decreased. • Nanometallic Ca/CaO/PO{sub 4} has a promising potential for heavy metal remediation. - Abstract: This study was conducted to synthesize and apply a nano-size calcium dispersed reagent as an immobilization material for heavy metal-contaminated automobile shredder residues (ASR) dust/thermal residues in dry condition. Simple mixing with a nanometallic Ca/CaO/PO{sub 4} dispersion mixture immobilized 95–100% of heavy metals in ASR dust/thermal residues (including bottom ash, cavity ash, boiler and bag filter ash). The quantity of heavy metals leached from thermal residues after treatment by nanometallic Ca/CaO/PO{sub 4} was lower than the Korean standard regulatory limit for hazardous waste landfills. The morphology and elemental composition of the nanometallic Ca/CaO-treated ASR residue were characterized by field emission scanning election microscopy combined with electron dispersive spectroscopy (FE-SEM/EDS). The results indicated that the amounts of heavy metals detectable on the ASR thermal residue surface decreased and the Ca/PO{sub 4} mass percent increased. X-ray diffraction (XRD) pattern analysis indicated that the main fraction of enclosed/bound materials on ASR residue included Ca/PO{sub 4}− associated crystalline complexes, and that immobile Ca/PO{sub 4} salts remarkably inhibited the desorption of heavy metals from ASR residues. These results support the potential use of nanometallic Ca/CaO/PO{sub 4} as a simple, suitable and

Development of electrolytic process in molten salt media for light rare-earth metals production. The metallic cerium electrodeposition; Desenvolvimento de processo de eletrolise em meio de sais fundidos para a producao de metais de terras-raras leves. A obtencao do cerio metalico

Energy Technology Data Exchange (ETDEWEB)

Restivo, T A.G.

1994-12-31

The development of molten salt process and the respective equipment aiming rare-earth metals recovery was described. In the present case, the liquid cerium metal electrodeposition in a molten electrolytes of cerium chloride and an equimolar mixture of sodium and potassium chlorides in temperatures near 800{sup C} was studied. Due the high chemical reactivity of the rare-earth metals in the liquid state and their molten halides, an electrolytic cell was constructed with controlled atmosphere, graphite crucibles and anodes and a tungsten cathode. The electrolytic process variables and characteristics were evaluated upon the current efficiency and metallic product purity. Based on this evaluations, were suggested some alterations on the electrolytic reactor design and upon the process parameters. (author). 90 refs, 37 figs, 20 tabs.

FY 1998 report on the result of R and D projects by local consortiums. Rare metal recovery and resourcing of residual slags from metal plating wastes and aluminum dross by continuous thermit reaction (CTR) system; 1998 nendo CTR (Continuous Termit Reaction) System ni yoru aluminium dross to mekki surajji kara no energy less, rare metal kaisei process to sono slag no saishigenka seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

The R and D project has been implemented for treating metal plating wastes (sludge) and aluminum dross in a melting furnace operated in a reducing atmosphere, in order to make the wastes harmless and recover the rare metals by the thermit reactions. The theoretical analysis of the powder properties has produced the desired powder pretreatment conditions, such as drying/firing conditions, mixing ratio and composition, forming conditions, and characteristics of the formed articles. For recovering the useful metals, it is confirmed that the thermit reactions proceed efficiently in a high-temperature melting furnace operated in a reducing atmosphere, and the molten metals are easily separated from the molten slag. It is also confirmed that the formed article allows separation of the metals from the residual slag more easily than the mixed powder. For the design of the continuous thermit reaction (CTR) system, it is investigated whether the products and other discharged substances can be safely handled and effectively utilized, and the control/instrumentation systems and others are established after setting the conditions for, e.g., sludge drying/firing in air, powder mixing/crushing, briquette production, and flow of the thermit reactions in a reducing atmosphere. (NEDO)

Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

Science.gov (United States)

Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

2016-04-01

Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

Molten salt: Corrosion problems and electrometallurgy in nuclear applications

International Nuclear Information System (INIS)

Santarini, G.

1981-01-01

A bibliographic survey is given of corrosion problems and electrometallurgical problems of molten salt in nuclear reactor applications. Due to the high potential to be achieved, their high ionic conductivity and the rapidity of reactions in a molten salt atmosphere, molten salts are interesting solvents for various electrometallurgical processes. Another important field of application is in the separation or electrolytical refining of various metals (Be, U, Pu, Th, Hf, Zr). However, these very characteristics of molten salts may also cause serious corrosion problems. Results obtained for the molten-salt reactor and the different causes of corrosion are reviewed an possible countermeasures analyzed. (orig.)

Sampling device for radioactive molten salt

International Nuclear Information System (INIS)

Shindo, Masato

1998-01-01

The present invention provides a device for accurately sampling molten salts to which various kinds of metals in a molten salt storage tank are mixed for analyzing them during a spent fuel dry type reprocessing. Namely, the device comprises a sampling tube having an opened lower end to be inserted into the radioactive molten salts stored in a tank and keeps reduced pressure from the upper end, and a pressure reducing pipeline having one end connected to the sampling tube and other end connected to an evacuating pump. In this device, the top end of the sampling tube is inserted to a position for sampling the radioactive molten salts (molten salts). The pressure inside the evacuating pipeline connected to the upper portion of the sampling tube is reduced for a while. In this case, the inside of the pressure reducing pipeline is previously evacuated by the evacuating pump so as to keep a predetermined pressure. Since the pressure in the sampling tube is lowered, molten salts are inserted into the sampling tube, the sampling tube is withdrawn, and the molten salts flown in the sampling tube are analyzed. (I.S.)

Determination of uranium and plutonium in metal conversion products from electrolytic reduction process

International Nuclear Information System (INIS)

Lee, Chang Heon; Suh, Moo Yul; Joe, Kih Soo; Sohn, Se Chul; Jee, Kwang Young; Kim, Won Ho

2005-01-01

Chemical characterization of process materials is required for the optimization of an electrolytic reduction process in which uranium dioxide, a matrix of spent PWR fuels, is electrolytically reduced to uranium metal in a medium of LiCl-Li 2 O molten at 650 .deg. C. A study on the determination of fissile materials in the uranium metal products containing corrosion products, fission products and residual process materials has been performed by controlled-potential coulometric titration which is well known in the field of nuclear science and technology. Interference of Fe, Ni, Cr and Mg (corrosion products), Nd (fission product) and LiCl molten salt (residual process material) on the determination of uranium and plutonium, and the necessity of plutonium separation prior to the titration are discussed in detail. Under the analytical condition established already, their recovery yields are evaluated along with analytical reliability

Chemical Reactions of Simulated Producer Gas with Molten Tin-Bismuth Alloy

Science.gov (United States)

Keith J. Bourne

2012-01-01

A pyrolysis and gasification system utilizing molten metal as an energy carrier has been proposed and the initial stages of its design have been completed. However, there are several fundamental questions that need to be answered before the design of this system can be completed. These questions include: How will the molten metal interact with the products of biomass...

Residual stress measurement in a metal microdevice by micro Raman spectroscopy

International Nuclear Information System (INIS)

Song, Chang; Du, Liqun; Qi, Leijie; Li, Yu; Li, Xiaojun; Li, Yuanqi

2017-01-01

Large residual stress induced during the electroforming process cannot be ignored to fabricate reliable metal microdevices. Accurate measurement is the basis for studying the residual stress. Influenced by the topological feature size of micron scale in the metal microdevice, residual stress in it can hardly be measured by common methods. In this manuscript, a methodology is proposed to measure the residual stress in the metal microdevice using micro Raman spectroscopy (MRS). To estimate the residual stress in metal materials, micron sized β -SiC particles were mixed in the electroforming solution for codeposition. First, the calculated expression relating the Raman shifts to the induced biaxial stress for β -SiC was derived based on the theory of phonon deformation potentials and Hooke’s law. Corresponding micro electroforming experiments were performed and the residual stress in Ni–SiC composite layer was both measured by x-ray diffraction (XRD) and MRS methods. Then, the validity of the MRS measurements was verified by comparing with the residual stress measured by XRD method. The reliability of the MRS method was further validated by the statistical student’s t -test. The MRS measurements were found to have no systematic error in comparison with the XRD measurements, which confirm that the residual stresses measured by the MRS method are reliable. Besides that, the MRS method, by which the residual stress in a micro inertial switch was measured, has been confirmed to be a convincing experiment tool for estimating the residual stress in metal microdevice with micron order topological feature size. (paper)

Residual stress measurement in a metal microdevice by micro Raman spectroscopy

Science.gov (United States)

Song, Chang; Du, Liqun; Qi, Leijie; Li, Yu; Li, Xiaojun; Li, Yuanqi

2017-10-01

Large residual stress induced during the electroforming process cannot be ignored to fabricate reliable metal microdevices. Accurate measurement is the basis for studying the residual stress. Influenced by the topological feature size of micron scale in the metal microdevice, residual stress in it can hardly be measured by common methods. In this manuscript, a methodology is proposed to measure the residual stress in the metal microdevice using micro Raman spectroscopy (MRS). To estimate the residual stress in metal materials, micron sized β-SiC particles were mixed in the electroforming solution for codeposition. First, the calculated expression relating the Raman shifts to the induced biaxial stress for β-SiC was derived based on the theory of phonon deformation potentials and Hooke’s law. Corresponding micro electroforming experiments were performed and the residual stress in Ni-SiC composite layer was both measured by x-ray diffraction (XRD) and MRS methods. Then, the validity of the MRS measurements was verified by comparing with the residual stress measured by XRD method. The reliability of the MRS method was further validated by the statistical student’s t-test. The MRS measurements were found to have no systematic error in comparison with the XRD measurements, which confirm that the residual stresses measured by the MRS method are reliable. Besides that, the MRS method, by which the residual stress in a micro inertial switch was measured, has been confirmed to be a convincing experiment tool for estimating the residual stress in metal microdevice with micron order topological feature size.

Study on mechanical interaction between molten alloy and water

International Nuclear Information System (INIS)

Nishimura, Satoshi; Ueda, Nobuyuki; Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi

1999-01-01

Simulant experiments using low melting point molten alloy and water have been conducted to observe both fragmentation behavior of molten jet and boiling phenomena of water, and to measure both particle size and shape of fragmented solidified jet, focusing on post-pin-failure molten fuel-coolant interaction (FCl) which was important to evaluate the sequence of the initiating phase for metallic fueled FBR. In addition, characteristics of coolant boiling phenomena on FCIs have been investigated, focusing on the boiling heat transfer in the direct contact heat transfer mode. As a results, it is concluded that the fragmentation of poured molten alloy jet is affected by a degree of boiling of water and is classified into three modes by thermal conditions of both the instantaneous contact interface temperature of two liquids and subcooling of water. In the case of forced convection boiling in direct contact mode, it is found that the heat transfer performance is enhanced by increase of the heat transfer area, due to oscillation of the surface and fragmentation of molten alloy. As a results of preliminary investigation of FCI behavior for metallic fuel core based on these results, it is expected that the ejected molten fuel is fragmented into almost spherical particles due to the developed boiling of sodium. (author)

Device for removing alkali metal residues from heat exchanger

International Nuclear Information System (INIS)

Matal, O.

1987-01-01

The main parts of the facility consists of a condensing vessel and a vacuum pump unit interconnected via a vacuum pipe. The heat exchanger is heated to a temperature at which the alkali metal residues evaporate. Metal vapors are collected in the condensing vessel where they condense. The removal of the alkali metal residues from the heat exchanger pipes allows thorough inspection of the pipe inside during scheduled nuclear power plant shutdowns. The facility can be used especially with reverse steam generators. (E.S.). 1 fig

Electrodeposition of some metals and niobium superconducting alloys from molten fluorides

International Nuclear Information System (INIS)

Cohen, U.

1978-01-01

The major goal of this thesis was to study the feasibility of electrodeposition from molten fluorides of the pure elements niobium, aluminium, tin, germanium and silicon, and the niboium superconducting intermetallic compounds with these elements, and to prepare and study films of these materials in the form of coherent and uniform coatings. Decomposition potential measurements with a gold anode were carried out on the alkali fluoride solvent and the fluoride salt solutions of niobium, aluminum, tin, and germanium to provide important initial thermodynamic data. Attempts to codeposit niobium and aluminum invariably failed, niobium being the exclusive deposit in all cases. Codeposition of niobium--tin alloys was demonstrated. Of the four intermetallic compounds of the niobium--germanium system, three were obtained as single-phase coatings. The superconducting compound (A15 phase) was not successfully electrodeposited in a single-phase form. It was obtained, however, in phase-mixture coatings. Application of alternating square wave pulses produced substantial changes in the morphology of niobium deposits. Silicon electrocrystallization epitaxy (ECE) was demonstrated for the first time. Uniform, coherent, and well adherent coatings of polycrystalline Si with a grain diameter of up to 40 to 50 μm were plated onto nonalloying metal substrates, such as silver and tungsten.These processes offer some attractive features for both integrated circuit technology and silicon solar cell fabrication. Aluminum, tin, and germanium were also electrodeposited from molten fluorides

Evaluation of heavy metals in hazardous automobile shredder residue thermal residue and immobilization with novel nano-size calcium dispersed reagent.

Science.gov (United States)

Lee, Chi-Hyeon; Truc, Nguyen Thi Thanh; Lee, Byeong-Kyu; Mitoma, Yoshiharu; Mallampati, Srinivasa Reddy

2015-10-15

This study was conducted to synthesize and apply a nano-size calcium dispersed reagent as an immobilization material for heavy metal-contaminated automobile shredder residues (ASR) dust/thermal residues in dry condition. Simple mixing with a nanometallic Ca/CaO/PO4 dispersion mixture immobilized 95-100% of heavy metals in ASR dust/thermal residues (including bottom ash, cavity ash, boiler and bag filter ash). The quantity of heavy metals leached from thermal residues after treatment by nanometallic Ca/CaO/PO4 was lower than the Korean standard regulatory limit for hazardous waste landfills. The morphology and elemental composition of the nanometallic Ca/CaO-treated ASR residue were characterized by field emission scanning election microscopy combined with electron dispersive spectroscopy (FE-SEM/EDS). The results indicated that the amounts of heavy metals detectable on the ASR thermal residue surface decreased and the Ca/PO4 mass percent increased. X-ray diffraction (XRD) pattern analysis indicated that the main fraction of enclosed/bound materials on ASR residue included Ca/PO4- associated crystalline complexes, and that immobile Ca/PO4 salts remarkably inhibited the desorption of heavy metals from ASR residues. These results support the potential use of nanometallic Ca/CaO/PO4 as a simple, suitable and highly efficient material for the gentle immobilization of heavy metals in hazardous ASR thermal residue in dry condition. Copyright © 2015 Elsevier B.V. All rights reserved.

METAL PRODUCTION AND CASTING

Science.gov (United States)

Magel, T.T.

1958-03-01

This patent covers a method and apparatus for collecting the molten metal produced by high temperature metal salt reduction. It consists essentially of subjecting the reaction vessel to centrifugal force in order to force the liberatcd molten metal into a coherent molten mass, and allowing it to solidify there. The apparatus is particularly suitable for use with small quantities of rare metals.

Ceramics for Molten Materials Transfer

Science.gov (United States)

Standish, Evan; Stefanescu, Doru M.; Curreri, Peter A.

2009-01-01

The paper reviews the main issues associated with molten materials transfer and handling on the lunar surface during the operation of a hig h temperature electrowinning cell used to produce oxygen, with molten iron and silicon as byproducts. A combination of existing technolog ies and purposely designed technologies show promise for lunar exploi tation. An important limitation that requires extensive investigation is the performance of refractory currently used for the purpose of m olten metal containment and transfer in the lunar environment associa ted with electrolytic cells. The principles of a laboratory scale uni t at a scale equivalent to the production of 1 metric ton of oxygen p er year are introduced. This implies a mass of molten materials to be transferred consistent with the equivalent of 1kg regolithlhr proces sed.

Thermal interaction of molten copper with water

International Nuclear Information System (INIS)

Zyszkowski, W.

1975-01-01

Experimental work was performed to study the thermal interaction between molten copper particles (in the range of temperature from the copper melting point to about 1800 0 C) and water from about 15-80 0 C. The transient temperatures of the copper particles and water before and during their thermal interaction were measured. The history of the phenomena was filmed by means of a high speed FASTAX camera (to 8000 f/s). Classification of the observed phenomena and description of the heat-transfer modes were derived. One among the phenomena was the thermal explosion. The necessary conditions for the thermal explosion are discussed and their physical interpretation is given. According to the hypothesis proposed, the thermal explosion occurs when the molten metal has the temperature of its solidification and the heat transfer on its surface is sufficiently intensive. The 'sharp-change' of the crystalline structure during the solidification of the molten metal is the cause of the explosion fragmentation. (author)

Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

Institute of Scientific and Technical Information of China (English)

SHIYue－xun; LIYingand; 等

1994-01-01

In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°） when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

Molten salt processes in special materials preparation

International Nuclear Information System (INIS)

Krishnamurthy, N.; Suri, A.K.

2013-01-01

As a class, molten salts are the largest collection of non aqueous inorganic solvents. On account of their stability at high temperature and compatibility to a number of process requirements, molten salts are considered indispensable to realize many of the numerous benefits of high temperature technology. They play a crucial role and form the basis for numerous elegant processes for the preparation of metals and materials. Molten salt are considered versatile heat transfer media and have led to the evolution of many interesting reactor concepts in fission and possibly in fusion. They also have been the basis of thinking for few novel processes for power generation. While focusing principally on the actual utilization of molten salts for a variety of materials preparation efforts in BARC, this lecture also covers a few of the other areas of technological applications together with the scientific basis for considering the molten salts in such situations. (author)

Molten salt engineering for thorium cycle. Electrochemical studies as examples

International Nuclear Information System (INIS)

Ito, Yasuhiko

1998-01-01

A Th-U nuclear energy system utilizing accelerator driven subcritical molten salt breeder reactor has several advantages compared to conventional U-Pu nuclear system. In order to obtain fundamental data on molten salt engineering of Th-U system, electrochemical study was conducted. As the most primitive simulated study of beam irradiation of molten salt, discharge electrolysis was investigated in molten LiCl-KCl-AgCl system. Stationary discharge was generated under atmospheric argon gas and fine Ag particles were obtained. Hydride ion (H - ) behavior in molten salts was also studied to predict the behavior of tritide ion (T - ) in molten salt fuel. Finally, hydrogen behavior in metals at high temperature was investigated by electrochemical method, which is considered to be important to confine and control tritium. (author)

Method of producing homogeneous mixed metal oxides and metal--metal oxide mixtures

International Nuclear Information System (INIS)

Quinby, T.C.

1978-01-01

Metal powders, metal oxide powders, and mixtures thereof of controlled particle size are provided by reacting an aqueous solution containing dissolved metal values with excess urea. Upon heating, urea reacts with water from the solution to leave a molten urea solution containing the metal values. The molten urea solution is heated to above about 180 0 C, whereupon metal values precipitate homogeneously as a powder. The powder is reduced to metal or calcined to form oxide particles. One or more metal oxides in a mixture can be selectively reduced to produce metal particles or a mixture of metal and metal oxide particles

Metallic elements fractionation in municipal solid waste incineration residues

Science.gov (United States)

Kowalski, Piotr R.; Kasina, Monika; Michalik, Marek

2016-04-01

Municipal solid waste incineration (MSWI) residues are represented by three main materials: bottom ash, fly ash and air pollution control (APC) residues. Among them ˜80 wt% is bottom ash. All of that materials are products of high temperature (>1000° C) treatment of waste. Incineration process allows to obtain significant reduction of waste mass (up to 70%) and volume (up to 90%) what is commonly used in waste management to reduce the amount need to be landfilled or managed in other way. Incineration promote accumulation non-combustible fraction of waste, which part are metallic elements. That type of concentration is object of concerns about the incineration residues impact on the environment and also gives the possibility of attempts to recover them. Metallic elements are not equally distributed among the materials. Several factors influence the process: melting points, volatility and place and forms of metallic occurrence in the incinerated waste. To investigate metallic elements distribution in MSWI residues samples from one of the biggest MSW incineration plant in Poland were collected in 2015. Chemical analysis with emphasis on the metallic elements content were performed using inductively coupled plasma optical emission (ICP-OES) and mass spectrometry (ICP-MS). The bottom ash was a SiO2-CaO-Al2O3-Fe2O3-Na2O rich material, whereas fly ash and APC residues were mostly composed of CaO and SiO2. All of the materials were rich in amorphous phase occurring together with various, mostly silicate crystalline phases. In a mass of bottom ash 11 wt% were metallic elements but also in ashes 8.5 wt% (fly ash) and ˜4.5 wt% (APC residues) of them were present. Among the metallic elements equal distribution between bottom and fly ash was observed for Al (˜3.85 wt%), Mn (770 ppm) and Ni (˜65 ppm). In bottom ash Fe (5.5 wt%), Cr (590 ppm) and Cu (1250 ppm) were concentrated. These values in comparison to fly ash were 5-fold higher for Fe, 3-fold for Cu and 1.5-fold for

Fission product removal from molten salt using zeolite

International Nuclear Information System (INIS)

Pereira, C.; Babcock, B.D.

1996-01-01

Spent nuclear fuel (SNF) can be treated in a molten salt electrorefiner for conversion into metal and mineral waste forms for geologic disposal. The fuel is dissolved in molten chloride salt. Non-transuranic fission products in the molten salt are ion-exchanged into zeolite A, which is subsequently mixed with glass and consolidated. Zeolite was found to be effective in removing fission product cations from the molten salt. Breakthrough of cesium and the alkaline earths occurred more rapidly than was observed for the rare earths. The effluent composition as a function of time is presented, as well as results for the distribution of fission products along the length of the column. Effects of temperature and salt flow rate are also discussed

Residual salt separation from simulated spent nuclear fuel reduced in a LiCl-Li2O salt

International Nuclear Information System (INIS)

Hur, Jin-Mok; Hong, Sun-Seok; Seo, Chung-Seok

2006-01-01

The electrochemical reduction of spent nuclear fuel in LiCl-Li 2 O molten salt for the conditioning of spent nuclear fuel requires the separation of the residual salts from a reduced metal product after the reduction process. Considering the behavior of spent nuclear fuel during the electrochemical reduction process, a surrogate material matrix was constructed and inactive tests on a salt separation were carried out to produce the data required for active tests. Fresh uranium metal prepared from the electrochemical reduction of U 3 O 8 powder was used as the surrogates of the spent nuclear fuel Atomic Energy Society of Japan, Tokyo, Japan, All rights reservedopyriprocess. LiCl, Li 2 O, Y 2 O 3 and SrCl 2 were selected as the components of the residual salts. Interactions between the salts and their influence on the separation of the residual salts were analyzed by differential scanning calorimetry (DSC) and thermogravimetry (TG). Eutectic melting of LiCl-Li 2 O and LiCl-SrCl 2 led to a melting point which was lower than that of the LiCl molten salt was observed. Residual salts were separated by a vaporization method. Co-vaporization of LiCl-Li 2 O and LiCl-SrCl 2 was achieved below the temperatures which could make the uranium metal oxidation by Li 2 O possible. The salt vaporization rates at 950degC were measured as follows: LiCl-8 wt% Li 2 O>LiCl>LiCl-8 wt% SrCl 2 >SrCl 2 . (author)

Heat transfer and flow characteristics of a cooling thimble in a molten salt reactor residual heat removal system

Directory of Open Access Journals (Sweden)

Zonghao Yang

2017-12-01

Full Text Available In the passive residual heat removal system of a molten salt reactor, one of the residual heat removal methods is to use the thimble-type heat transfer elements of the drain salt tank to remove the residual heat of fuel salts. An experimental loop is designed and built with a single heat transfer element to analyze the heat transfer and flow characteristics. In this research, the influence of the size of a three-layer thimble-type heat transfer element on the heat transfer rate is analyzed. Two methods are used to obtain the heat transfer rate, and a difference of results between methods is approximately 5%. The gas gap width between the thimble and the bayonet has a large effect on the heat transfer rate. As the gas gap width increases from 1.0 mm to 11.0 mm, the heat transfer rate decreases from 5.2 kW to 1.6 kW. In addition, a natural circulation startup process is described in this paper. Finally, flashing natural circulation instability has been observed in this thimble-type heat transfer element.

Control of molten salt corrosion of reduced activation steel for fusion applications by metallic beryllium

International Nuclear Information System (INIS)

Calderoni, P.; Sharpe, P.; Nishimura, H.; Terai, T.

2007-01-01

Full text of publication follows: In 2001 the INL started a research program as a part of the 2. Japan/US Program on Irradiation Tests for Fusion Energy Research (JUPITER-II collaboration) aimed at the characterization of the 2LiF-BeF2 (Flibe) molten salt as a breeder and coolant material for fusion applications. A key objective of the work was to demonstrate chemical compatibility between Flibe and potential fusion structural materials once suitable fluoride potential control methods are established. A series of tests performed at INL demonstrated that this can be achieved by contacting the salt with metallic beryllium, and the results have been published in recent years. A further step was to expose two specimens of low activation ferritic/martensitic steel 9Cr-2W JLF-1 to static corrosion tests that include an active corrosion agent (hydrofluoric gas) and fluoride potential control (metallic Be) at 530 C, and the results of the tests are presented in this paper. The specimen and a beryllium rod were simultaneously immersed in the molten salt through gas tight fittings mounted on risers extending from the top lid of the test vessel; the beryllium rod was extracted after 5 hours, while the sample was left in the salt for 250 hours during which salt samples were withdrawn from the melt at fixed intervals. A diagnostic system based on the measurement of reacting HF through on-line titration was coupled with the analysis of metallic components in the salt samples that were dissolved and analyzed using inductively coupled plasma atomic emission spectroscopy (ICP-AES). Impurity levels of oxygen, nitrogen and carbon were determined from pieces of the solidified melt using Leco analytical systems. The results confirmed the expected correlation of the HF recovery with the concentration of metallic elements dissolved in the salt because of specimen corrosion. The metals concentration falls below the detectable limit when the beryllium rod is inserted and increases when the

Recovering method for high level radioactive material

International Nuclear Information System (INIS)

Fukui, Toshiki

1998-01-01

Offgas filters such as of nuclear fuel reprocessing facilities and waste control facilities are burnt, and the burnt ash is melted by heating, and then the molten ashes are brought into contact with a molten metal having a low boiling point to transfer the high level radioactive materials in the molten ash to the molten metal. Then, only the molten metal is evaporated and solidified by drying, and residual high level radioactive materials are recovered. According to this method, the high level radioactive materials in the molten ashes are transferred to the molten metal and separated by the difference of the distribution rate of the molten ash and the molten metal. Subsequently, the molten metal to which the high level radioactive materials are transferred is heated to a temperature higher than the boiling point so that only the molten metal is evaporated and dried to be removed, and residual high level radioactive materials are recovered easily. On the other hand, the molten ash from which the high level radioactive material is removed can be discarded as ordinary industrial wastes as they are. (T.M.)

Joule-Heated Molten Regolith Electrolysis Reactor Concepts for Oxygen and Metals Production on the Moon and Mars

Science.gov (United States)

Sibille, Laurent; Dominques, Jesus A.

2012-01-01

The maturation of Molten Regolith Electrolysis (MRE) as a viable technology for oxygen and metals production on explored planets relies on the realization of the self-heating mode for the reactor. Joule heat generated during regolith electrolysis creates thermal energy that should be able to maintain the molten phase (similar to electrolytic Hall-Heroult process for aluminum production). Self-heating via Joule heating offers many advantages: (1) The regolith itself is the crucible material, it protects the vessel walls (2) Simplifies the engineering of the reactor (3) Reduces power consumption (no external heating) (4) Extends the longevity of the reactor. Predictive modeling is a tool chosen to perform dimensional analysis of a self-heating reactor: (1) Multiphysics modeling (COMSOL) was selected for Joule heat generation and heat transfer (2) Objective is to identify critical dimensions for first reactor prototype.

Pyrolysis and reutilization of plant residues after phytoremediation of heavy metals contaminated sediments: For heavy metals stabilization and dye adsorption.

Science.gov (United States)

Gong, Xiaomin; Huang, Danlian; Liu, Yunguo; Zeng, Guangming; Wang, Rongzhong; Wei, Jingjing; Huang, Chao; Xu, Piao; Wan, Jia; Zhang, Chen

2018-04-01

This study aimed to investigate the effect of pyrolysis on the stabilization of heavy metals in plant residues obtained after phytoremediation. Ramie residues, being collected after phytoremediation of metal contaminated sediments, were pyrolyzed at different temperatures (300-700 °C). Results indicated that pyrolysis was effective in the stabilization of Cd, Cr, Zn, Cu, and Pb in ramie residues by converting the acid-soluble fraction of metals into residual form and decreasing the TCLP-leachable metal contents. Meanwhile, the reutilization potential of using the pyrolysis products generated from ramie residues obtained after phytoremediation as sorbents was investigated. Adsorption experiments results revealed that the pyrolysis products presented excellent ability to adsorb methylene blue (MB) with a maximum adsorption capacity of 259.27 mg/g. This study demonstrated that pyrolysis could be used as an efficient alternative method for stabilizing heavy metals in plant residues obtained after phytoremediation, and their pyrolysis products could be reutilized for dye adsorption. Copyright © 2018 Elsevier Ltd. All rights reserved.

A Feasibility Study of Steelmaking by Molten Oxide Electrolysis (TRP9956)

Energy Technology Data Exchange (ETDEWEB)

Donald R. Sadoway; Gerbrand Ceder

2009-12-31

Molten oxide electrolysis (MOE) is an extreme form of molten salt electrolysis, a technology that has been used to produce tonnage metals for over 100 years - aluminum, magnesium, lithium, sodium and the rare earth metals specifically. The use of carbon-free anodes is the distinguishing factor in MOE compared to other molten salt electrolysis techniques. MOE is totally carbon-free and produces no CO or CO2 - only O2 gas at the anode. This project is directed at assessing the technical feasibility of MOE at the bench scale while determining optimum values of MOE operating parameters. An inert anode will be identified and its ability to sustain oxygen evalution will be demonstrated.

Extraction process for removing metallic impurities from alkalide metals

Science.gov (United States)

Royer, Lamar T.

1988-01-01

A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

Sulfidation treatment of molten incineration fly ashes with Na2S for zinc, lead and copper resource recovery.

Science.gov (United States)

Kuchar, D; Fukuta, T; Onyango, M S; Matsuda, H

2007-04-01

The present study focuses on the conversion of heavy metals involved in molten incineration fly ashes to metal sulfides which could be thereafter separated by flotation. The sulfidation treatment was carried out for five molten incineration fly ashes (Fly ash-A to Fly ash-E) by contacting each fly ash with Na(2)S solution for a period of 10 min to 6h. The initial molar ratio of S(2-) to Me(2+) was adjusted to 1.20. The conversion of heavy metals to metal sulfides was evaluated by measuring the S(2-) residual concentrations using an ion selective electrode. The formation of metal sulfides was studied by XRD and SEM-EDS analyses. In the case of Fly ash-A to Fly ash-D, more than 79% of heavy metals of zinc, lead and copper was converted to metal sulfides within the contacting period of 0.5h owing to a fast conversion of metal chlorides to metal sulfides. By contrast, the conversion of about 35% was achieved for Fly ash-E within the same contacting period, which was attributed to a high content of metal oxides. Further, the S(2-) to Me(2+) molar ratio was reduced to 1.00 to minimize Na(2)S consumption and the conversions obtained within the contacting period of 0.5h varied from 76% for Fly ash-D to 91% for Fly ash-C. Finally, soluble salts such as NaCl and KCl were removed during the sulfidation treatment, which brought about a significant enrichment in metals content by a factor varying from 1.5 for Fly ash-D to 4.9 for Fly ash-A.

Corrosion Behavior of Superalloys in Hot Lithium Molten Salt

International Nuclear Information System (INIS)

Cho, Soo-Haeng; Hur, Jin-Mok; Seo, Chung-Seok; Park, Seoung-Won

2006-01-01

The Li-reduction process involves the chemical reduction of spent fuel oxides by liquid lithium metal in a molten LiCl salt bath at 650 .deg. C followed by a separate electrochemical reduction of lithium oxide (Li 2 O), which builds up in the salt bath. This process requires a high purity inert gas atmosphere inside remote hot cell nuclear facility to prevent unwanted Li oxidation and fires during the handling of chemically active Li metal. In light of the limitations of the Li-reduction process, a direct electrolytic reduction technology is being developed by KAERI to enhance process safety and economic viability. The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. Even so, the electrochemical process vessel must be resilient at ∼ 650 .deg. C in the presence of oxygen to enable high processing rates and an extended service life. But, the mechanism and the rate of the corrosion of metals in LiCl-Li 2 O molten salt under oxidation condition are not clear. In the present work, the corrosion behavior and corrosion mechanism of superalloys have been studied in the molten salt of LiCl-Li 2 O under oxidation condition

Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals

Energy Technology Data Exchange (ETDEWEB)

Xingbo Liu; Ever Barbero; Bruce Kang; Bhaskaran Gopalakrishnan; James Headrick; Carl Irwin

2009-02-06

The goal of the project was to extend the lifetime of hardware submerged in molten metal by an order of magnitude and to improve energy efficiency of molten metal handling process. Assuming broad implementation of project results, energy savings in 2020 were projected to be 10 trillion BTU/year, with cost savings of approximately $100 million/year. The project team was comprised of materials research groups from West Virginia University and the Missouri University of Science and Technology formerly University of Missouri – Rolla, Oak Ridge National Laboratory, International Lead and Zinc Research Organization, Secat and Energy Industries of Ohio. Industry partners included six suppliers to the hot dip galvanizing industry, four end-user steel companies with hot-dip Galvanize and/or Galvalume lines, eight refractory suppliers, and seven refractory end-user companies. The results of the project included the development of: (1) New families of materials more resistant to degradation in hot-dip galvanizing bath conditions were developed; (2) Alloy 2020 weld overlay material and process were developed and applied to GI rolls; (3) New Alloys and dross-cleaning procedures were developed for Galvalume processes; (4) Two new refractory compositions, including new anti-wetting agents, were identified for use with liquid aluminum alloys; (5) A new thermal conductivity measurement technique was developed and validated at ORNL; (6) The Galvanizing Energy Profiler Decision Support System (GEPDSS)at WVU; Newly Developed CCW Laser Cladding Shows Better Resistance to Dross Buildup than 316L Stainless Steel; and (7) A novel method of measuring the corrosion behavior of bath hardware materials. Project in-line trials were conducted at Southwire Kentucky Rod and Cable Mill, Nucor-Crawfordsville, Nucor-Arkansas, Nucor-South Carolina, Wheeling Nisshin, California Steel, Energy Industries of Ohio, and Pennex Aluminum. Cost, energy, and environmental benefits resulting from the project

Control of molten salt corrosion of fusion structural materials by metallic beryllium

International Nuclear Information System (INIS)

Calderoni, P.; Sharpe, P.; Nishimura, H.; Terai, T.

2009-01-01

A series of tests have been performed between 2001 and 2006 at the Safety and Tritium Applied Research facility of the Idaho National Laboratory to demonstrate chemical compatibility between the molten salt flibe (2LiF + BeF 2 in moles) and fusion structural materials once suitable fluoride potential control methods are established. The tests adopted metallic beryllium contact as main fluoride potential control, and the results have been published in recent years. A further step was to expose two specimens of low activation ferritic/martensitic steel 9Cr-2W to static corrosion tests that include an active corrosion agent (hydrofluoric gas) in controlled conditions at 530 deg. C, and the results of the tests are presented in this paper. The results confirmed the expected correlation of the HF recovery with the concentration of metallic impurities dissolved in the salt because of specimen corrosion. The metals concentration dropped to levels close to the detectable limit when the beryllium rod was inserted and increased once the content of excess beryllium in the system had been consumed by HF reduction and specimen corrosion progressed. Metallographic analysis of the samples after 500 h exposure in reactive conditions showed evidence of the formation of unstable chromium oxide layers on the specimen's surface.

Purification of uranium metal

International Nuclear Information System (INIS)

Suzuki, Kenji; Shikama, Tatsuo; Ochiai, Akira.

1993-01-01

We developed the system for purifying uranium metal and its metallic compounds and for growing highly pure uranium compounds to study their intrinsic physical properties. Uranium metal was zone refined under low contamination conditions as far as possible. The degree of the purity of uranium metal was examined by the conventional electrical resistivity measurement and by the chemical analysis using the inductive coupled plasma emission spectrometry (ICP). The results show that some metallic impurities evaporated by the r.f. heating and other usual metallic impurities moved to the end of a rod with a molten zone. Therefore, we conclude that the zone refining technique is much effective to the removal of metallic impurities and we obtained high purified uranium metal of 99.99% up with regarding to metallic impurities. The maximum residual resistivity ratio, the r.r.r., so far obtained was about 17-20. Using the purified uranium, we are attempting to grow a highly pure uranium-titanium single crystals. (author)

Novel waste printed circuit board recycling process with molten salt

OpenAIRE

Riedewald, Frank; Sousa-Gallagher, Maria

2015-01-01

The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450?470??C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, a...

Quantum State-Resolved Collision Dynamics of Nitric Oxide at Ionic Liquid and Molten Metal Surfaces

Science.gov (United States)

Zutz, Amelia Marie

Detailed molecular scale interactions at the gas-liquid interface are explored with quantum state-to-state resolved scattering of a jet-cooled beam of NO(2pi1/2; N = 0) from ionic liquid and molten metal surfaces. The scattered distributions are probed via laser-induced fluorescence methods, which yield rotational and spin-orbit state populations that elucidate the dynamics of energy transfer at the gas-liquid interface. These collision dynamics are explored as a function of incident collision energy, surface temperature, scattering angle, and liquid identity, all of which are found to substantially affect the degree of rotational, electronic and vibrational excitation of NO via collisions at the liquid surface. Rotational distributions observed reveal two distinct scattering pathways, (i) molecules that trap, thermalize and eventually desorb from the surface (trapping-desorption, TD), and (ii) those that undergo prompt recoil (impulsive scattering, IS) prior to complete equilibration with the liquid surface. Thermally desorbing NO molecules are found to have rotational temperatures close to, but slightly cooler than the surface temperature, indicative of rotational dependent sticking probabilities on liquid surfaces. Nitric oxide is a radical with multiple low-lying electronic states that serves as an ideal candidate for exploring nonadiabatic state-changing collision dynamics at the gas-liquid interface, which induce significant excitation from ground (2pi1/2) to excited (2pi 3/2) spin-orbit states. Molecular beam scattering of supersonically cooled NO from hot molten metals (Ga and Au, Ts = 300 - 1400 K) is also explored, which provide preliminary evidence for vibrational excitation of NO mediated by thermally populated electron-hole pairs in the hot, conducting liquid metals. The results highlight the presence of electronically nonadiabatic effects and build toward a more complete characterization of energy transfer dynamics at gas-liquid interfaces.

Chemistry and technology of Molten Salt Reactors - history and perspectives

International Nuclear Information System (INIS)

Uhlir, Jan

2007-01-01

Molten Salt Reactors represent one of promising future nuclear reactor concept included also in the Generation IV reactors family. This reactor type is distinguished by an extraordinarily close connection between the reactor physics and chemical technology, which is given by the specific features of the chemical form of fuel, representing by molten fluoride salt and circulating through the reactor core and also by the requirements of continuous 'on-line' reprocessing of the spent fuel. The history of Molten Salt Reactors reaches the period of fifties and sixties, when the first experimental Molten Salt Reactors were constructed and tested in ORNL (US). Several molten salt techniques dedicated to fresh molten salt fuel processing and spent fuel reprocessing were studied and developed in those days. Today, after nearly thirty years of discontinuance, a renewed interest in the Molten Salt Reactor technology is observed. Current experimental R and D activities in the area of Molten Salt Reactor technology are realized by a relatively small number of research institutions mainly in the EU, Russia and USA. The main effort is directed primarily to the development of separation processes suitable for the molten salt fuel processing and reprocessing technology. The techniques under development are molten salt/liquid metal extraction processes, electrochemical separation processes from the molten salt media, fused salt volatilization techniques and gas extraction from the molten salt medium

Electrodeposition in molten salts of metals used in nuclear industry: hafnium and uranium

International Nuclear Information System (INIS)

Serrano, K.

1998-01-01

The aim of this work is to study the electrodeposition in molten salts of metals used in nuclear industry: hafnium and uranium. The experiment is carried out in a molten alkaline halogenide medium in a temperature range between 670 and 750 degrees Celsius. The first part of this work concerns more particularly the electrochemical behaviour of the hafnium and uranium ions in the electrolytic solution. The reduction mechanisms of these ions have been studied by the use of three methods: cyclic voltametry, chrono-potentiometry and square wave voltametry. Results have shown that the process of metal deposition is difficult to explain because secondary reactions (as for instance: adsorption phenomena or cathodic deposit dissolution) occur. The uranium germination has then been studied by modelling of chrono-amperograms. The experiments have shown that the deposition is the result of the initial uranium crystal growth and depends on the electrolyte diffusion. The second part of this work deals with the implementation of hafnium and uranium deposition taking into account the preceding mechanistic studies. Depositions have all been observed by physical methods as for instance scanning electron microscopy. Particular experimental solutions (soluble anode, addition of fluoride ions to the electrolyte) have been used. The obtained deposition of hafnium is smooth and adheres very well to the substrate. The uranium depositions have been implemented with the use of a soluble anode. Uranium is deposited in a dendritic shape to the cathode. It has also been shown that the electro-kinetic parameters (temperature, uranium ions concentration, current density) have not an important influence on the dendritic morphology of the deposition. This morphology could be the consequence of particular convection movements to the surface of the cathode. (O.M.)

A novel molten-salt electrochemical cell for investigating the reduction of uranium dioxide to uranium metal by lithium using in situ synchrotron radiation.

Science.gov (United States)

Brown, Leon D; Abdulaziz, Rema; Jervis, Rhodri; Bharath, Vidal; Mason, Thomas J; Atwood, Robert C; Reinhard, Christina; Connor, Leigh D; Inman, Douglas; Brett, Daniel J L; Shearing, Paul R

2017-03-01

A novel electrochemical cell has been designed and built to allow for in situ energy-dispersive X-ray diffraction measurements to be made during reduction of UO 2 to U metal in LiCl-KCl at 500°C. The electrochemical cell contains a recessed well at the bottom of the cell into which the working electrode sits, reducing the beam path for the X-rays through the molten-salt and maximizing the signal-to-noise ratio from the sample. Lithium metal was electrodeposited onto the UO 2 working electrode by exposing the working electrode to more negative potentials than the Li deposition potential of the LiCl-KCl eutectic electrolyte. The Li metal acts as a reducing agent for the chemical reduction of UO 2 to U, which appears to proceed to completion. All phases were fitted using Le Bail refinement. The cell is expected to be widely applicable to many studies involving molten-salt systems.

Molten core material holding device in a nuclear reactor

International Nuclear Information System (INIS)

Nakamura, Hisashi; Tanaka, Nobuo; Takahashi, Katsuro.

1985-01-01

Purpose: To improve the function of cooling to hold molten core materials in a molten core material holding device. Constitution: Plenum structures are formed into a pan-like configuration, in which liners made of metal having high melting point and relatively high heat conductivity such as tantalum, tungsten, rhenium or alloys thereof are integrally appended to hold and directly cool the molten reactor core materials. Further, a plurality of heat pipes, passing through the plenum structures, facing the cooling portion thereof to the coolants at the outer side and immersing the heating portion into the molten core materials fallen to deposit in the inner liners are disposed radially. Furthermore, heat pipes embodded in the plenum structure are disposed in the same manner below the liners. Thus, the plenum structures and the molten reactor core materials can be cooled at a high efficiency. (Seki, T.)

Electrochemical studies on plutonium in molten salts

International Nuclear Information System (INIS)

Bourges, G.; Lambertin, D.; Rochefort, S.; Delpech, S.; Picard, G.

2007-01-01

Electrochemical studies on plutonium have been supporting the development of pyrochemical processes involving plutonium at CEA. The electrochemical properties of plutonium have been studied in molten salts - ternary eutectic mixture NaCl-KCl-BaCl 2 , equimolar mixture NaCl-KCl and pure CaCl 2 - and in liquid gallium at 1073 K. The formal, or apparent, standard potential of Pu(III)/Pu redox couple in eutectic mixture of NaCl-KCl-BaCl 2 at 1073 K determined by potentiometry is equal to -2.56 V (versus Cl 2 , 1 atm/Cl - reference electrode). In NaCl-KCl eutectic mixture and in pure CaCl 2 the formal standard potentials deduced from cyclic voltammetry are respectively -2.54 V and -2.51 V. These potentials led to the calculation of the activity coefficients of Pu(III) in the molten salts. Chronoamperometry on plutonium in liquid gallium using molten chlorides - CaCl 2 and equimolar NaCl/KCl - led to the determination of the activity coefficient of Pu in liquid Ga, log γ = -7.3. This new data is a key parameter to assess the thermodynamic feasibility of a process using gallium as solvent metal. By comparing gallium with other solvent metals - cadmium, bismuth, aluminum - gallium appears to be, with aluminum, more favorable for the selectivity of the separation at 1073 K of plutonium from cerium. In fact, compared with a solid tungsten electrode, none of these solvent liquid metals is a real asset for the selectivity of the separation. The role of a solvent liquid metal is mainly to trap the elements

State-of-the-Art Report on Molten Corium Concrete Interaction and Ex-Vessel Molten Core Coolability

International Nuclear Information System (INIS)

Bonnet, Jean-Michel; Cranga, Michel; Vola, Didier; Marchetto, Cathy; Kissane, Martin; ); Robledo, Fernando; Farmer, Mitchel T.; Spengler, Claus; Basu, Sudhamay; Atkhen, Kresna; Fargette, Andre; Fisher, Manfred; Foit, Jerzi; Hotta, Akitoshi; Morita, Akinobu; Journeau, Christophe; Moiseenko, Evgeny; Polidoro, Franco; Zhou, Quan

2017-01-01

Activities carried out over the last three decades in relation to core-concrete interactions and melt coolability, as well as related containment failure modes, have significantly increased the level of understanding in this area. In a severe accident with little or no cooling of the reactor core, the residual decay heat in the fuel can cause the core materials to melt. One of the challenges in such cases is to determine the consequences of molten core materials causing a failure of the reactor pressure vessel. Molten corium will interact, for example, with structural concrete below the vessel. The reaction between corium and concrete, commonly referred to as MCCI (molten core concrete interaction), can be extensive and can release combustible gases. The cooling behaviour of ex-vessel melts through sprays or flooding is also complex. This report summarises the current state of the art on MCCI and melt coolability, and thus should be useful to specialists seeking to predict the consequences of severe accidents, to model developers for severe-accident computer codes and to designers of mitigation measures

Molten salt reactors. Synthesis of studies realized between 1973 and 1983. General synthesis

International Nuclear Information System (INIS)

Hery, M.; Lecocq, A.

1983-03-01

After a brief recall of the MSBR project, French studies on molten salt reactors are summed up. Theoretical and experimental studies for a graphite moderated 1000 MWe reactor using molten Li, Be, Th and U fluorides cooled by salt-lead direct contact are given. These studies concern the core, molten salt chemistry, graphite, metals (molybdenum, alloy TZM), corrosion, reactor components [fr

Different strategies for recovering metals from CARON process residue

International Nuclear Information System (INIS)

Cabrera, G.; Gomez, J.M.; Hernandez, I.; Coto, O.; Cantero, D.

2011-01-01

The capacity of Acidithiobacillus thiooxidans DMS 11478 to recover the heavy metals contained in the residue obtained from the CARON process has been evaluated. Different bioreactor configurations were studied: a two-stage batch system and two semi-continuous systems (stirred-tank reactor leaching and column leaching). In the two-stage system, 46.8% Co, 36.0% Mg, 26.3% Mn and 22.3% Ni were solubilised after 6 h of contact between the residue and the bacteria-free bioacid. The results obtained with the stirred-tank reactor and the column were similar: 50% of the Mg and Co and 40% of the Mn and Ni were solubilised after thirty one days. The operation in the column reactor allowed the solid-liquid ratio to be increased and the pH to be kept at low values (<1.0). Recirculation of the leachate in the column had a positive effect on metal removal; at sixty five days (optimum time) the solubilisation levels were as follows: 86% Co, 83% Mg, 72% Mn and Ni, 62% Fe and 23% Cr. The results corroborate the feasibility of the systems studied for the leaching of metals from CARON process residue and these methodologies can be considered viable for the recovery of valuable metals.

Nickel-plating for active metal dissolution resistance in molten fluoride salts

Energy Technology Data Exchange (ETDEWEB)

Olson, Luke [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Sridharan, Kumar, E-mail: kumar@engr.wisc.edu [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Anderson, Mark; Allen, Todd [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States)

2011-04-15

Ni electroplating of Incoloy-800H was investigated with the goal of mitigating Cr dissolution from this alloy into molten 46.5%LiF-11.5%NaF-42%KF eutectic salt, commonly referred to as FLiNaK. Tests were conducted in graphite crucibles at a molten salt temperature of 850 deg. C. The crucible material graphite accelerates the corrosion process due to the large activity difference between the graphite and the alloy. For the purposes of providing a baseline for this study, un-plated Incoloy-800H and a nearly pure Ni-alloy, Ni-201 were also tested. Results indicate that Ni-plating has the potential to significantly improve the corrosion resistance of Incoloy-800H in molten fluoride salts. Diffusion of Cr from the alloy through the Ni-plating does occur and if the Ni-plating is thin enough this Cr eventually dissolves into the molten salt. The post-corrosion test microstructure of the Ni-plating, particularly void formation was also observed to depend on the plating thickness. Diffusion anneals in a helium environment of Ni-plated Incoloy-800H and an Fe-Ni-Cr model alloy were also investigated to understand Cr diffusion through the Ni-plating. Further enhancements in the efficacy of the Ni-plating as a protective barrier against Cr dissolution from the alloy into molten fluoride salts can be achieved by thermally forming a Cr{sub 2}O{sub 3} barrier film on the surface of the alloy prior to Ni electroplating.

The Solubility of metal oxides in molten carbonates - why the acid-basic chemistry fails?

DEFF Research Database (Denmark)

Bjerrum, Niels; Qingfeng, Li; Borup, Flemming

1999-01-01

Solubilities of various metal oxides in molten Li/K carbonates have been measured at 650°C under carbon dioxide atmosphere. It is found that the solubility of NiO and PbO decreases with increasing lithium mole fraction and decreasing CO2 partial pressure. On the other hand, the emf measurement...... shows opposite effects, i.e., decreasing CO2 pressure leads to more negative emf values but increasing lithium content gives more positive emf values. This contradiction is explained by means of a complex formation model. The possible species for lead are proposed to be [Pb(CO3)2]-2 and/or [Pb(CO3) 3...

Wetting Behavior of Molten AZ61 Magnesium Alloy on Two Different Steel Plates Under the Cold Metal Transfer Condition

Directory of Open Access Journals (Sweden)

ZENG Cheng-zong

2017-04-01

Full Text Available The wetting behavior and interfacial microstructures of molten magnesium AZ61 alloy on the surface of two different Q235 and galvanized steel plates under the condition of cold metal transfer were investigated by using dynamic sessile drop method. The results show that the wetting behavior is closely related to the wire feed speed. Al-Fe intermetallic layer was observed whether the substrate is Q235 steel or galvanized steel, and the formation of Al-Fe intermetallic layer should satisfy the thermodynamic condition of such Mg-Al/Fe system. The wettability of molten AZ61 magnesium alloy is improved with the increase of wire feed speed whether on Q235 steel surface or on galvanized steel surface, good wettability on Q235 steel surface is due to severe interface reaction when wire feed speed increases, good wettability on galvanized steel surface is attributed to the aggravating zinc volatilization. When the wire feed speed is ≤10.5m·min-1, the wettability of Mg alloy on Q235 steel plate is better than on galvanized steel plate. However, Zn vapor will result in instability for metal transfer process.

Advances in molten salt electrochemistry towards future energy systems

International Nuclear Information System (INIS)

Ito, Yasuhiko

2005-01-01

This review article describes some selected novel molten salt electrochemical processes which have been created/developed by the author and his coworkers, with emphasis on the applications towards future energy systems. After showing a perspective of the applications of molten salt electrochemistry from the viewpoints of energy and environment, several selected topics are described in detail, which include nitride fuel cycle in a nuclear field, hydrogen energy system coupled with ammonia economy, thermally regenerative fuel cell systems, novel Si production process for solar cell and novel molten salt electrochemical processes for various energy and environment related functional materials including nitrides, rare earth-transition metal alloys, fine particles obtained by plasma-induced electrolysis, and carbon film. And finally, the author stresses again, the importance and potential of molten salt electrochemistry, and encourages young students, scientists and researchers to march in a procession hand in hand towards a bright future of molten salts. (author)

Molten salt reactors. Synthesis of studies realized between 1973 and 1983. Chemistry file

International Nuclear Information System (INIS)

1983-03-01

The chemistry of molten salt reactors was first acquired by foreign literature and developed by experimental studies. Salt preparation, analysis, chemical and electrochemical properties, interaction with metals or graphites and use of molten lead for direct cooling are examined. [fr

Studies on yttrium oxide coatings for corrosion protection against molten uranium

International Nuclear Information System (INIS)

Chakravarthy, Y.; Bhandari, Subhankar; Pragatheeswaran; Thiyagarajan, T.K.; Ananthapadmanabhan, P.V.; Das, A.K.; Kumar, Jay; Kutty, T.R.G.

2012-01-01

Yttrium oxide is resistant to corrosion by molten uranium and its alloys. Yttrium oxide is recommended as a protective oxide layer on graphite and metal components used for melting and processing uranium and its alloys. This paper presents studies on the efficacy of plasma sprayed yttrium oxide coatings for barrier applications against molten uranium

Electrochemistry of plutonium in molten halides

International Nuclear Information System (INIS)

McCurry, L.E.; Moy, G.M.M.; Bowersox, D.F.

1987-01-01

The electrochemistry of plutonium in molten halides is of technological importance as a method of purification of plutonium. Previous authors have reported that plutonium can be purified by electrorefining impure plutonium in various molten haldies. Work to eluciate the mechanism of the plutonium reduction in molten halides has been limited to a chronopotentiometric study in LiCl-KCl. Potentiometric studies have been carried out to determine the standard reduction potential for the plutonium (III) couple in various molten alkali metal halides. Initial cyclic voltammetric experiments were performed in molten KCL at 1100 K. A silver/silver chloride (10 mole %) in equimolar NaCl-KCl was used as a reference electrode. Working and counter electrodes were tungsten. The cell components and melt were contained in a quartz crucible. Background cyclic voltammograms of the KCl melt at the tungsten electrode showed no evidence of electroactive impurities in the melt. Plutonium was added to the melt as PuCl/sub 3/, which was prepared by chlorination of the oxide. At low concentrations of PuCl/sub 3/ in the melt (0.01-0.03 molar), no reduction wave due to the reduction of Pu(III) was observed in the voltammograms up to the potassium reduction limit of the melt. However on scan reversal after scanning into the potassium reduction limit a new oxidation wave was observed

Potentiometric Sensor for Real-Time Monitoring of Multivalent Ion Concentrations in Molten Salt

International Nuclear Information System (INIS)

Zink, Peter A.; Jue, Jan-Fong; Serrano, Brenda E.; Fredrickson, Guy L.; Cowan, Ben F.; Herrmann, Steven D.; Li, Shelly X.

2010-01-01

Electrorefining of spent metallic nuclear fuel in high temperature molten salt systems is a core technology in pyroprocessing, which in turn plays a critical role in the development of advanced fuel cycle technologies. In electrorefining, spent nuclear fuel is treated electrochemically in order to effect separations between uranium, noble metals, and active metals, which include the transuranics. The accumulation of active metals in a lithium chloride-potassium chloride (LiCl-KCl) eutectic molten salt electrolyte occurs at the expense of the UCl3-oxidant concentration in the electrolyte, which must be periodically replenished. Our interests lie with the accumulation of active metals in the molten salt electrolyte. The real-time monitoring of actinide concentrations in the molten salt electrolyte is highly desirable for controlling electrochemical operations and assuring materials control and accountancy. However, real-time monitoring is not possible with current methods for sampling and chemical analysis. A new solid-state electrochemical sensor is being developed for real-time monitoring of actinide ion concentrations in a molten salt electrorefiner. The ultimate function of the sensor is to monitor plutonium concentrations during electrorefining operations, but in this work gadolinium was employed as a surrogate material for plutonium. In a parametric study, polycrystalline sodium beta double-prime alumina (Na-β(double p rime)-alumina) discs and tubes were subject to vapor-phase exchange with gadolinium ions (Gd3+) using a gadolinium chloride salt (GdCl3) as a precursor to produce gadolinium beta double-prime alumina (Gd-β(double p rime)-alumina) samples. Electrochemical impedance spectroscopy and microstructural analysis were performed on the ion-exchanged discs to determine the relationship between ion exchange and Gd3+ ion conductivity. The ion-exchanged tubes were configured as potentiometric sensors in order to monitor real-time Gd3+ ion concentrations in

Effectiveness of stress release geometries on reducing residual stress in electroforming metal microstructure

Science.gov (United States)

Song, Chang; Du, Liqun; Zhao, Wenjun; Zhu, Heqing; Zhao, Wen; Wang, Weitai

2018-04-01

Micro electroforming, as a mature micromachining technology, is widely used to fabricate metal microdevices in micro electro mechanical systems (MEMS). However, large residual stress in the local positions of the micro electroforming layer often leads to non-uniform residual stress distributions, dimension accuracy defects and reliability issues during fabrication of the metal microdevice. To solve this problem, a novel design method of presetting stress release geometries in the topological structure of the metal microstructure is proposed in this paper. First, the effect of stress release geometries (circular shape, annular groove shape and rivet shape) on the residual stress in the metal microstructure was investigated by finite element modeling (FEM) analysis. Two evaluation parameters, stress concentration factor K T and stress non-uniformity factor δ were calculated. The simulation results show that presetting stress release geometries can effectively reduce and homogenize the residual stress in the metal microstructures were measured metal microstructure. By combined use with stress release geometries of annular groove shape and rivet shape, the stress concentration factor K T and the stress non-uniformity factor δ both decreased at a maximum of 49% and 53%, respectively. Meanwhile, the average residual stress σ avg decreased at a maximum of 20% from  -292.4 MPa to  -232.6 MPa. Then, micro electroforming experiments were carried out corresponding to the simulation models. The residual stresses in the metal microstructures were measured by micro Raman spectroscopy (MRS) method. The results of the experiment proved that the stress non-uniformity factor δ and the average residual stress σ avg also decreased at a maximum with the combination use of annular groove shape and rivet shape stress release geometries, which is in agreement with the results of FEM analysis. The stress non-uniformity factor δ has a maximum decrease of 49% and the

Method of producing homogeneous mixed metal oxides and metal-metal oxide mixtures

International Nuclear Information System (INIS)

Quinby, T.C.

1980-01-01

A method for preparing particulate metal or metal oxide of controlled partile size comprises contacting an an aqueous solution containing dissolved metal values with excess urea at a temperature sufficient to cause urea to react with water to provide a molten urea solution containing the metal values; heating the molten urea solution to cause the metal values to precipitate, forming a mixture containing precipitated metal values; heating the mixture containing precipitated metal values to evaporate volatile material leaving a dry powder containing said metal values. The dry powder can be calcined to provide particulate metal oxide or reduced to provide particulate metal. Oxide mixtures are provided when the aqueous solution contains values of more than one metal. Homogeneousmetal-metal oxide mistures for preparing cermets can be prepared by selectively reducing at least one of the metal oxides. (auth)

Neutron scattering lengths of molten metals determined by gravity refractometry

Energy Technology Data Exchange (ETDEWEB)

Reiner, G.; Waschkowski, W.; Koester, L. (Technische Univ. Muenchen, Garching (Germany, F.R.). Fakultaet fuer Physik)

1990-10-01

Very accurate values of the coherent neutron scattering lengths of the heavy elements Bi and Pb are important quantities for the investigation of the electric interactions of neutrons with atoms. We performed, therefore, a series of experiments to determine accurate scattering lengths by means of neutron gravity refractometry on liquid mirrors of molten metals. The possible perturbations of the necessary reflection measurements have been discussed in details. After taking into account the uncertainties and corrections associated with observable perturbations we obtained the following values for bound atoms: b(Bi)=8.532{plus minus}0.002 fm, b(Pb)=9.405{plus minus}0.003 fm, b(Tl)=8.776{plus minus}0.005 fm, b(Sn)=6.225{plus minus}0.002 fm and b(Ga)=7.288{plus minus}0.002 fm. These data are corrected for the local field effect occuring in the reflection on liquids. The recently reported results for the neutron's electric polarizability and the neutron-electron scattering length are supported by the Bi- and Pb-scattering length of this work. (orig.).

Neutron scattering lengths of molten metals determined by gravity refractometry

International Nuclear Information System (INIS)

Reiner, G.; Waschkowski, W.; Koester, L.

1990-01-01

Very accurate values of the coherent neutron scattering lengths of the heavy elements Bi and Pb are important quantities for the investigation of the electric interactions of neutrons with atoms. We performed, therefore, a series of experiments to determine accurate scattering lengths by means of neutron gravity refractometry on liquid mirrors of molten metals. The possible perturbations of the necessary reflection measurements have been discussed in details. After taking into account the uncertainties and corrections associated with observable perturbations we obtained the following values for bound atoms: b(Bi)=8.532±0.002 fm, b(Pb)=9.405±0.003 fm, b(Tl)=8.776±0.005 fm, b(Sn)=6.225±0.002 fm and b(Ga)=7.288±0.002 fm. These data are corrected for the local field effect occuring in the reflection on liquids. The recently reported results for the neutron's electric polarizability and the neutron-electron scattering length are supported by the Bi- and Pb-scattering length of this work. (orig.)

Neutron scattering lengths of molten metals determined by gravity refractometry

Energy Technology Data Exchange (ETDEWEB)

Reiner, G; Waschkowski, W; Koester, L [Technische Univ. Muenchen, Garching (Germany, F.R.). Fakultaet fuer Physik

1990-10-01

Very accurate values of the coherent neutron scattering lengths of the heavy elements Bi and Pb are important quantities for the investigation of the electric interactions of neutrons with atoms. We performed, therefore, a series of experiments to determine accurate scattering lengths by means of neutron gravity refractometry on liquid mirrors of molten metals. The possible perturbations of the necessary reflection measurements have been discussed in details. After taking into account the uncertainties and corrections associated with observable perturbations we obtained the following values for bound atoms: b(Bi)=8.532{plus minus}0.002 fm, b(Pb)=9.405{plus minus}0.003 fm, b(Tl)=8.776{plus minus}0.005 fm, b(Sn)=6.225{plus minus}0.002 fm and b(Ga)=7.288{plus minus}0.002 fm. These data are corrected for the local field effect occuring in the reflection on liquids. The recently reported results for the neutron's electric polarizability and the neutron-electron scattering length are supported by the Bi- and Pb-scattering length of this work. (orig.).

A study on conductivity, density, and viscosity of molten salt systems

International Nuclear Information System (INIS)

Cho, Kangjo

1976-01-01

A relation between the equivalent conductivity and density for molten salts is deduced with the aid of significant structures theory, and the solid state density at melting point is evaluated approximately for some rare-earth metal chlorides and the other chlorides. Furthermore, the relation among the equivalent conductivity, density, and viscosity for some molten salts is discussed. (auth.)

Stabilization of Rocky Flats combustible residues contaminated with plutonium metal and organic solvents

International Nuclear Information System (INIS)

Bowen, S.M.; Cisneros, M.R.; Jacobson, L.L.; Schroeder, N.C.; Ames, R.L.

1998-01-01

This report describes tests on a proposed flowsheet designed to stabilize combustible residues that were generated at the Rocky Flats Environmental Technology Site (RFETS) during the machining of plutonium metal. Combustible residues are essentially laboratory trash contaminated with halogenated organic solvents and plutonium metal. The proposed flowsheet, designed by RFETS, follows a glovebox procedure that includes (1) the sorting and shredding of materials, (2) a low temperature thermal desorption of solvents from the combustible materials, (3) an oxidation of plutonium metal with steam, and (4) packaging of the stabilized residues. The role of Los Alamos National Laboratory (LANL) in this study was to determine parameters for the low temperature thermal desorption and steam oxidation steps. Thermal desorption of carbon tetrachloride (CCl 4 ) was examined using a heated air stream on a Rocky Flats combustible residue surrogate contaminated with CCl 4 . Three types of plutonium metal were oxidized with steam in a LANL glovebox to determine the effectiveness of this procedure for residue stabilization. The results from these LANL experiments are used to recommend parameters for the proposed RFETS stabilization flowsheet

Metal-containing residues from industry and in the environment: geobiotechnological urban mining.

Science.gov (United States)

Glombitza, Franz; Reichel, Susan

2014-01-01

This chapter explains the manifold geobiotechnological possibilities to separate industrial valuable metals from various industrial residues and stored waste products of the past. In addition to an overview of the different microbially catalyzed chemical reactions applicable for a separation of metals and details of published studies, results of many individual investigations from various research projects are described. These concern the separation of rare earth elements from phosphorous production slags, the attempts of tin leaching from mining flotation residues, the separation of metals from spent catalysts, or the treatment of ashes as valuable metal-containing material. The residues of environmental technologies are integrated into this overview as well. The description of the different known microbial processes offers starting points for suitable and new technologies. In addition to the application of chemolithoautotrophic microorganisms the use of heterotrophic microorganisms is explained.

Accuracy analysis of the thermal diffusivity measurement of molten salts by stepwise heating method

International Nuclear Information System (INIS)

Kato, Yoshio; Furukawa, Kazuo

1976-11-01

The stepwise heating method for measuring thermal diffusivity of molten salts is based on the electrical heating of a thin metal plate as a plane heat source in the molten salt. In this method, the following estimations on error are of importance: (1) thickness effect of the metal plate, (2) effective length between the plate and a temperature measuring point and (3) effect of the noise on the temperature rise signal. In this report, a measuring apparatus is proposed and measuring conditions are suggested on the basis of error estimations. The measurements for distilled water and glycerine were made first to test the performance; the results agreed well with standard values. The thermal diffusivities of molten NaNO 3 at 320-380 0 C and of molten Li 2 BeF 4 at 470-700 0 C were measured. (auth.)

Removal of heavy metals from aqueous solution by Carrot residues

International Nuclear Information System (INIS)

Eslamzadeh, T.; Nasernejad, B.; Bonakdar Pour, B.; Zamani, A.; Esmaail-Beygi, M.

2004-01-01

The removal of Copper(II), Zinc(II), and Chromium (III) from wastewater by carrot residues was investigated to evaluate cation exchange capacity. The effects of solution P H and co-ions were studied in batch experiments. Adsorption equilibria were initially rapidly established, and then decreased markedly after 10 min. Column experiments were carried out in a glass column filled with carrot residues to evaluate the metal removal capacity. The influences of the feed concentration and feed rate were also studied in order to compare the dynamic capacity for metal binding in different feed concentrations

Hot corrosion behavior of Ni-based superalloys in lithium molten salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Lim, Jong Ho; Chung, Joon Ho; Hur, Jin Mok; Seo, Chung Seok; Park, Seoung Won

2004-01-01

The Li-reduction process involves the chemical reduction of spent fuel oxides by liquid lithium metal in a molten LiCl salt bath at 650 .deg. C followed by a separate electrochemical reduction of lithium oxide (Li 2 O), which builds up in the salt bath. This process requires a high purity inert gas atmosphere inside remote hot cell nuclear facility to prevent unwanted Li oxidation and fires during the handling of chemically active Li metal. In light of the limitations of the Li-reduction process, a direct electrolytic reduction technology is being developed by KAERI to enhance process safety and economic viability. The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. Even so, the electrochemical process vessel must be resilient at 650 .deg. C in the presence of oxygen to enable high processing rates and an extended service life. But, the mechanism and the rate of the corrosion of metals in LiCl-Li 2 O molten salt under oxidation condition are not clear. In the present work, the corrosion behavior and corrosion mechanism of Ni-based superalloys have been studied in the molten salt of LiCl-Li 2 O under oxidation condition

Chemical interactions and thermodynamic studies in aluminum alloy/molten salt systems

Science.gov (United States)

Narayanan, Ramesh

The recycling of aluminum and aluminum alloys such as Used Beverage Container (UBC) is done under a cover of molten salt flux based on (NaCl-KCl+fluorides). The reactions of aluminum alloys with molten salt fluxes have been investigated. Thermodynamic calculations are performed in the alloy/salt flux systems which allow quantitative predictions of the equilibrium compositions. There is preferential reaction of Mg in Al-Mg alloy with molten salt fluxes, especially those containing fluorides like NaF. An exchange reaction between Al-Mg alloy and molten salt flux has been demonstrated. Mg from the Al-Mg alloy transfers into the salt flux while Na from the salt flux transfers into the metal. Thermodynamic calculations indicated that the amount of Na in metal increases as the Mg content in alloy and/or NaF content in the reacting flux increases. This is an important point because small amounts of Na have a detrimental effect on the mechanical properties of the Al-Mg alloy. The reactions of Al alloys with molten salt fluxes result in the formation of bluish purple colored "streamers". It was established that the streamer is liquid alkali metal (Na and K in the case of NaCl-KCl-NaF systems) dissipating into the melt. The melts in which such streamers were observed are identified. The metal losses occurring due to reactions have been quantified, both by thermodynamic calculations and experimentally. A computer program has been developed to calculate ternary phase diagrams in molten salt systems from the constituting binary phase diagrams, based on a regular solution model. The extent of deviation of the binary systems from regular solution has been quantified. The systems investigated in which good agreement was found between the calculated and experimental phase diagrams included NaF-KF-LiF, NaCl-NaF-NaI and KNOsb3-TINOsb3-LiNOsb3. Furthermore, an insight has been provided on the interrelationship between the regular solution parameters and the topology of the phase

Experimental study on forced convection boiling heat transfer on molten alloy

International Nuclear Information System (INIS)

Nishimura, Satoshi; Ueda, Nobuyuki; Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi

1999-01-01

In order to clarify the characteristics of forced convection boiling heat transfer on molten metal, basic experiments have been carried out with subcooled water flowing on molten Wood's alloy pool surface. In these experiments, water flows horizontally in a rectangular duct. A cavity filled with Wood's alloy is present in a portion of the bottom of the duct. Wood's alloy is heated by a copper conductor at the bottom of the cavity. The experiments have been carried out with various velocities and subcoolings of water, and temperature of Wood's alloy. Boiling curves on the molten alloy surface were obtained and compared with that on a solid heat transfer surface. It is observed that the boiling curve on molten alloy is in a lower superheat region than the boiling curve on a solid surface. This indicates that the heat transfer performance of forced convection boiling on molten alloy is enhanced by increase of the heat transfer area, due to oscillation of the surface and fragmentation of molten alloy

Study of the pyrochemical treatment-recycling process of the Molten Salt Reactor fuel

International Nuclear Information System (INIS)

Boussier, H.; Heuer, D.

2010-01-01

The Separation Processes Studies Laboratory (Commissariat a l'energie Atomique) has made a preliminary assessment of the reprocessing system associated with Molten Salt Fast Reactor (MSFR). The scheme studied in this paper is based on the principle of reductive extraction and metal transfer that constituted the core process designed for the Molten Salt Breeder Reactor (MSBR), although the flow diagram has been adapted to the current needs of the Molten Salt Reactor Fast (MSFR).

Time-of-flight pulsed neutron diffraction of molten salts

Energy Technology Data Exchange (ETDEWEB)

Fukushima, Y; Misawa, M; Suzuki, K [Tohoku Univ., Sendai (Japan). Research Inst. for Iron, Steel and Other Metals

1975-06-01

In this work, the pulsed neutron diffraction of molten alkali metal nitrate and bismuth trihalide was measured by the time-of-flight method. An electron linear accelerator was used as the pulsed neutron source. All the measurements were carried out with the T-O-F neutron diffractometer installed on the 300 MeV electron lineac. Molten NaNO/sub 3/ and RbNO/sub 3/ were adopted as the samples for alkali metal nitrate. The measurement is in progress for KNO/sub 3/ and LiNO/sub 3/. As the first step of the study on bismuth-bismuth trihalide system, the temperature dependence of structure factors was observed for BiCl/sub 3/, BiBr/sub 3/ and BiI/sub 3/ in the liquid state. The structure factors Sm(Q) for molten NaNO/sub 3/ at 340/sup 0/C and RbNO/sub 3/ at 350/sup 0/C were obtained, and the form factor F/sub 1/(Q) for single NO/sub 3//sup -/ radical with equilateral triangle structure was calculated. In case of molten NaNO/sub 3/, the first peak of Sm(Q) is simply smooth and a small hump can be observed in the neighbourhood of the first minimum Q position. The first peak of Sm(Q) for molten RbNO/sub 3/ is divided into two peaks, whereas a hump at the first minimum becomes big, and shifts to the low Q side of the second peak. The size of the NO/sub 3//sup -/ radical in molten NaNO/sub 3/ is a little smaller than that in molten RbNO/sub 3/. The values of the bond length in the NO/sub 3//sup -/ radical are summarized for crystal state and liquid state. The temperature dependence of the structure factor S(Q) was observed for BiCl/sub 3/, BiBr/sub 3/ and BiI/sub 3/, and shown in a figure.

Application of lithium in molten-salt reduction processes

International Nuclear Information System (INIS)

Gourishankar, K. V.

1998-01-01

Metallothermic reductions have been extensively studied in the field of extractive metallurgy. At Argonne National Laboratory (ANL), we have developed a molten-salt based reduction process using lithium. This process was originally developed to reduce actinide oxides present in spent nuclear fuel. Preliminary thermodynamic considerations indicate that this process has the potential to be adapted for the extraction of other metals. The reduction is carried out at 650 C in a molten-salt (LiCl) medium. Lithium oxide (Li 2 O), produced during the reduction of the actinide oxides, dissolves in the molten salt. At the end of the reduction step, the lithium is regenerated from the salt by an electrowinning process. The lithium and the salt from the electrowinning are then reused for reduction of the next batch of oxide fuel. The process cycle has been successfully demonstrated on an engineering scale in a specially designed pyroprocessing facility. This paper discusses the applicability of lithium in molten-salt reduction processes with specific reference to our process. Results are presented from our work on actinide oxides to highlight the role of lithium and its effect on process variables in these molten-salt based reduction processes

Comparison of destructive and nondestructive assay of heterogeneous salt residues

International Nuclear Information System (INIS)

Fleissner, J.G.; Hume, M.W.

1986-01-01

To study problems associated with nondestructive assay (NDA) measurements of molten salt residues, a joint study was conducted by the Rocky Flats Plant, Golden, CO and Mound Laboratories, Miamisburg, OH. Extensive NDA measurements were made on nine containers of molten salt residues by both Rocky Flats and Mound followed by dissolution and solution quantification at Rocky Flats. Results of this study verify that plutonium and americium can be measured in such salt residues by a new gamma-ray spectral analysis technique coupled with calorimetry. Biases with respect to the segmented gamma-scan technique were noted

Facile preparation of highly pure KF-ZrF4 molten salt

Science.gov (United States)

Zong, Guoqiang; Cui, Zhen-Hua; Zhang, Zhi-Bing; Zhang, Long; Xiao, Ji-Chang

2018-03-01

The preparation of highly pure KF-ZrF4 (FKZr) molten salt, a potential secondary coolant in molten salt reactors, was realized simply by heating a mixture of (NH4)2ZrF6 and KF. X-ray diffraction analysis indicated that the FKZr molten salt was mainly composed of KZrF5 and K2ZrF6. The melting point of the prepared FKZr molten salt was 420-422 °C under these conditions. The contents of all metal impurities were lower than 20 ppm, and the content of oxygen was lower than 400 ppm. This one-step protocol avoids the need for a tedious procedure to prepare ZrF4 and for an additional purification process to remove oxide impurities, and is therefore a convenient, efficient and economic preparation method for high-purity FKZr molten salt.

Atomic size effects on local coordination and medium range order in molten trivalent metal chlorides

International Nuclear Information System (INIS)

Tatlipinar, H.; Akdeniz, Z.; Pastore, G.

1992-08-01

Structural correlations in molten trivalent metal chlorides are evaluated as functions of the metal ion size R M across the range from LaCl 3 (R M approx. 1.4 A) to AlCl 3 (R M approx. 0.8 A), using a charged soft-sphere model and the hypernetted chain approximation. Main attention is given to trends in the local liquid structure (partial radial distribution functions, coordination numbers and bond lengths) and in the intermediate range order (first sharp diffraction peak in the number-number and partial structure factors). The trend towards fourfold local coordination of the metal ions, the stabilization of their first-neighbour chlorine cage and the growth of medium range order are found to proceed in parallel as the size of the metal ion is allowed to decrease at constant number density and temperature. A tendency to molecular-type local structure and liquid-vapour phase separation is found within the hypernetted chain scheme at small metal ion sizes corresponding to AlCl 3 and is emphasized by decreasing the number density of the fluid. The predicted molecular units are rather strongly distorted Al 2 Cl 6 dimers, in agreement with observation. The calculated structural trends for other trichlorides are compared with diffraction and transport data. (author). 17 refs, 8 figs, 1 tab

Assessment of heavy metal residues in water, fish tissue and human ...

African Journals Online (AJOL)

MICHAEL HORSFALL

ABSTRACT: Residual levels of lead, chromium, cadmium and zinc in water and fish tissue from. Ubeji River ... Key Words : Heavy metal residues , Fish tissue, Human blood, Ubeji River. ... is of critical concern because of their toxicity and.

Metals in proteins: correlation between the metal-ion type, coordination number and the amino-acid residues involved in the coordination.

Science.gov (United States)

Dokmanić, Ivan; Sikić, Mile; Tomić, Sanja

2008-03-01

Metal ions are constituents of many metalloproteins, in which they have either catalytic (metalloenzymes) or structural functions. In this work, the characteristics of various metals were studied (Cu, Zn, Mg, Mn, Fe, Co, Ni, Cd and Ca in proteins with known crystal structure) as well as the specificity of their environments. The analysis was performed on two data sets: the set of protein structures in the Protein Data Bank (PDB) determined with resolution metal ion and its electron donors and the latter was used to assess the preferred coordination numbers and common combinations of amino-acid residues in the neighbourhood of each metal. Although the metal ions considered predominantly had a valence of two, their preferred coordination number and the type of amino-acid residues that participate in the coordination differed significantly from one metal ion to the next. This study concentrates on finding the specificities of a metal-ion environment, namely the distribution of coordination numbers and the amino-acid residue types that frequently take part in coordination. Furthermore, the correlation between the coordination number and the occurrence of certain amino-acid residues (quartets and triplets) in a metal-ion coordination sphere was analysed. The results obtained are of particular value for the identification and modelling of metal-binding sites in protein structures derived by homology modelling. Knowledge of the geometry and characteristics of the metal-binding sites in metalloproteins of known function can help to more closely determine the biological activity of proteins of unknown function and to aid in design of proteins with specific affinity for certain metals.

Cation and anion dependence of stable geometries and stabilization energies of alkali metal cation complexes with FSA(-), FTA(-), and TFSA(-) anions: relationship with physicochemical properties of molten salts.

Science.gov (United States)

Tsuzuki, Seiji; Kubota, Keigo; Matsumoto, Hajime

2013-12-19

Stable geometries and stabilization energies (Eform) of the alkali metal complexes with bis(fluorosulfonyl)amide, (fluorosulfonyl)(trifluoromethylslufonyl)amide and bis(trifluoromethylsulfonyl)amide (FSA(-), FTA(-) and TFSA(-)) were studied by ab initio molecular orbital calculations. The FSA(-) complexes prefer the bidentate structures in which two oxygen atoms of two SO2 groups have contact with the metal cation. The FTA(-) and TFSA(-) complexes with Li(+) and Na(+) prefer the bidentate structures, while the FTA(-) and TFSA(-) complexes with Cs(+) prefer tridentate structures in which the metal cation has contact with two oxygen atoms of an SO2 group and one oxygen atom of another SO2 group. The two structures are nearly isoenergetic in the FTA(-) and TFSA(-) complexes with K(+) and Rb(+). The magnitude of Eform depends on the alkali metal cation significantly. The Eform calculated for the most stable TFSA(-) complexes with Li(+), Na(+), K(+), Rb(+) and Cs(+) cations at the MP2/6-311G** level are -137.2, -110.5, -101.1, -89.6, and -84.1 kcal/mol, respectively. The viscosity and ionic conductivity of the alkali TFSA molten salts have strong correlation with the magnitude of the attraction. The viscosity increases and the ionic conductivity decreases with the increase of the attraction. The melting points of the alkali TFSA and alkali BETA molten salts also have correlation with the magnitude of the Eform, which strongly suggests that the magnitude of the attraction play important roles in determining the melting points of these molten salts. The anion dependence of the Eform calculated for the complexes is small (less than 2.9 kcal/mol). This shows that the magnitude of the attraction is not the cause of the low melting points of alkali FTA molten salts compared with those of corresponding alkali TFSA molten salts. The electrostatic interactions are the major source of the attraction in the complexes. The electrostatic energies for the most stable TFSA

Molten pool-lower head integrity. Heat transfer models including advanced numerical simulations (DNS)

Energy Technology Data Exchange (ETDEWEB)

Seiler, J.M.; Bonnet, J.M.; Bernaz, L. [CEA Grenoble (France)

2001-07-01

Extensive studies have been performed to investigate the heat transfer within a molten corium pool (homogeneous, stratified and with miscibility gap): Synthesis of heat transfer correlations in molten pool (homogeneous and stratified), Focusing effect in stratified metal layer, DNS analysis of Rayleigh Benard instabilities at the top boundary; interpretation of the different convection regimes and exponents affecting the Rayleigh number in the heat transfer correlations, Molten pool model for corium presenting a miscibility gap. Condition for de-stratification. (authors)

Molten pool-lower head integrity. Heat transfer models including advanced numerical simulations (DNS)

International Nuclear Information System (INIS)

Seiler, J.M.; Bonnet, J.M.; Bernaz, L.

2001-01-01

Extensive studies have been performed to investigate the heat transfer within a molten corium pool (homogeneous, stratified and with miscibility gap): Synthesis of heat transfer correlations in molten pool (homogeneous and stratified), Focusing effect in stratified metal layer, DNS analysis of Rayleigh Benard instabilities at the top boundary; interpretation of the different convection regimes and exponents affecting the Rayleigh number in the heat transfer correlations, Molten pool model for corium presenting a miscibility gap. Condition for de-stratification. (authors)

Evaluation of a molten salt electrolyte for direct reduction of actinides

International Nuclear Information System (INIS)

Alangi, Nagaraj; Anupama, P.; Mukherjee, Jaya; Gantayet, L.M.

2011-01-01

Use of molten fluoride salt towards direct reduction of actinides and lanthanides by molten salt electrolysis is of interest for problems related to metallic nuclear fuels. The performance of the molten salt bath is dependent on the pre-conditioning of the molten salt. A procedure for conditioning of LiF-BaF 2 salt mixtures has been developed based on systematic electrochemical experimental investigations using voltammetry with graphite and platinum as electrode materials. We utilize the linear sweep voltammetry (LSV) as a diagnostic tool for assessment of the electrolyte condition. This technique is fast and offers the advantage of in-situ/online measurement eliminating the need for sampling. The conditioning procedure that was developed was tried on LiF-CaF 2

Molten salt treatment to minimize and optimize waste

International Nuclear Information System (INIS)

Gat, U.; Crosley, S.M.; Gay, R.L.

1993-01-01

A combination molten salt oxidizer (MSO) and molten salt reactor (MSR) is described for treatment of waste. The MSO is proposed for contained oxidization of organic hazardous waste, for reduction of mass and volume of dilute waste by evaporation of the water. The NTSO residue is to be treated to optimize the waste in terms of its composition, chemical form, mixture, concentration, encapsulation, shape, size, and configuration. Accumulations and storage are minimized, shipments are sized for low risk. Actinides, fissile material, and long-lived isotopes are separated and completely burned or transmuted in an MSR. The MSR requires no fuel element fabrication, accepts the materials as salts in arbitrarily small quantities enhancing safety, security, and overall acceptability

Experimental study on thermal interaction between a high-temperature molten jet and plates

International Nuclear Information System (INIS)

Sato, K.; Saito, M.; Furutani, A.; Isozaki, M.; Imahori, S.; Konishi, K.

1994-01-01

This paper summarizes the recent simulant experiments to study molten corium-structure interactions under postulated core disruptive accident (CDA) conditions in liquid-metal fast breeder reactors (LMFMRs). These experiments were conducted in the MELT-II facility generating high-temperature molten simulants by an induction heating technique. From a series of molten jet-structure interaction experiments, the effects of the solidified crust layer and molten layer on the erosion behavior were identified, and analytical models were developed to assess the structure erosion rate with and without crust formation. Especially, we revealed the inherent mitigation mechanism that when the molten oxide jet with high melting point falls down onto the structure plate, solidified crust of the oxide can significantly reduce the erosion rate. (author)

Propagation mechanisms of molten fuel/moderator interactions

International Nuclear Information System (INIS)

Frost, D.L.; Ciccarelli, G.

1991-06-01

It is well known that a vapor explosion can result when molten is suddenly brought into contact with a cold volatile liquid such as water. However, the rapid melt fragmentation and heat transfer processes that occur during a propagating melt-water interaction are poorly understood. Experiments were carried out in the present work to investigate the fragmentation processes for single molten metal drops in water. To determine the time scale for the fragmentation of a drop, liquid metal drops (in thermal equilibrium with the water) as well as hot molten drops surrounded by a vapor film were subjected to underwater shocks with overpressures of up to about 20 MPa. In the hot molten drop tests, the induction time for the initiation of the explosion is typically less than 100 μs; at a corresponding time in the cold drop tests, very little or no direct hydrodynamic fragmentation of the drop has occurred. Therefore, in the hot drop case the fragmentation of the drop is dominated by thermal effects; i.e., the heat transfer from the melt to the water leads to violent boiling, pressurization, and drop fragmentation. The melt-water interaction consists of several cycles involving bubble growth and collapse. The strength of the interaction was not found to be a strong function of initial shock pressure (for molten tin drops with trigger pressures of up to 20 MPa), but depends on the thermal energy in the melt: high-temperature thermite drops generated a larger first bubble than lower temperature melt drops. A model for the fine fragmentation process for a hot drop is proposed that is based on thermal effects. The fragmentation processes governed by thermal effects observed in the present experiments are expected to play an important role in the escalation of a local interaction to a large-scale coherent vapor explosion, and are not accounted for in current transient models for propagating vapor explosions

Electrochemical Behavior of La on Liquid Bi electrode in LiCl-KCl molten salt

Energy Technology Data Exchange (ETDEWEB)

Kim, Beom Kyu; Han, Hwa Jeong; Park, Byung Gi [Soonchunyang University, Asan (Korea, Republic of)

2016-05-15

Pyroprocessing technology aims to achieve a grouped and efficiently separation of all actinide for recycling with a sufficient decontamination of fission products generating the minimum. The main steps of the pyroprocess is electrowinning process, where the remaining elements in a molten salt after electrorifinning process. That process is U, MAs are concurrently recovered at the liquid metal. Recently, a study of the liquid metal and molten salt using an electrochemical is carried out in a variety of fields. However, there is deficient information about the electrode reaction of lanthanide and actinide on the liquid bismuth metal electrodes. In this paper, the electrochemical behavior of La(III), with liquid bismuth was investigated by the electrochemical method. The aim of this study is to investigate the electrochemical behavior of lanthanum or neodymium among lanthanides in molten LiCl-KCl salt at liquid metal bismuth electrode cyclic voltammetry and derive the thermochemical properties. The electrochemical behavior of La was studied in LiCl-KCl-LaCl{sub 3} molten salts using electrochemical techniques Cyclic Voltammetry on liquid Bi electrodes at 773K. During the process of cyclic voltammetry electrolysis, intermetallic compound were observed of La, Lax-Biy, Li-Bi. The diffusion coefficient of La was measured by cyclic voltemmetry and was found to be 8.18x10{sup -5}cm{sup 2}/s.

Neutron activation analysis for noble metals in matte leach residues

International Nuclear Information System (INIS)

Hart, R.J.

1978-01-01

The development of the neutron activation analysis technique as a method for rapid and precise determinations of platinum group metals in matte leach residues depends on obtaining a method for effecting complete and homogeneous sample dilution. A simple method for solid dilution of metal samples is outlined in this study, which provided a basis for the accurate determination of all the noble metals by the Neutron Activation Analysis technique

Candidate molten salt investigation for an accelerator driven subcritical core

Science.gov (United States)

Sooby, E.; Baty, A.; Beneš, O.; McIntyre, P.; Pogue, N.; Salanne, M.; Sattarov, A.

2013-09-01

We report a design for accelerator-driven subcritical fission in a molten salt core (ADSMS) that utilizes a fuel salt composed of NaCl and transuranic (TRU) chlorides. The ADSMS core is designed for fast neutronics (28% of neutrons >1 MeV) to optimize TRU destruction. The choice of a NaCl-based salt offers benefits for corrosion, operating temperature, and actinide solubility as compared with LiF-based fuel salts. A molecular dynamics (MD) code has been used to estimate properties of the molten salt system which are important for ADSMS design but have never been measured experimentally. Results from the MD studies are reported. Experimental measurements of fuel salt properties and studies of corrosion and radiation damage on candidate metals for the core vessel are anticipated. A special thanks is due to Prof. Paul Madden for introducing the ADSMS group to the concept of using the molten salt as the spallation target, rather than a conventional heavy metal spallation target. This feature helps to optimize this core as a Pu/TRU burner.

A study on the electrolytic reduction of U3O8 to uranium metal in LiCl-Li2O molten salt

International Nuclear Information System (INIS)

Seo, J. S.; Heo, J. M.; Hong, S. S.; Kang, D. S.; Park, S. W.

2002-01-01

New electrolytic reduction technology was proposed that is based on the intregration of metallization of U 3 O 8 and Li 2 O electrowinning. In this electrolytic reduction reaction, electrolytically reduced Li deposits on cathode and simultaneously reacts with uranium oxide to produce uranium metal showing more than 99% conversion. For the verification of process feasibility, the experiments to obtain basic data on the metallization of uranium oxide, materials for cathode and anode electrode, the characteristics of closed recycle of Li 2 O and mass transfer were carried out. This evolutionary electrolytic reduction technology would give benefits over the conventional Li-reduction process improving economic viability such as: avoidance of handling of chemically active Li-LiCl molten salt, increase of metallization yield, and simplification of process

Postaccident heat removal: large-scale molten-fuel-sodium interaction experiments

International Nuclear Information System (INIS)

Johnson, T.R.; Pavlik, J.R.; Baker, L. Jr.

1975-02-01

Kilogram-scale interactions between molten UO 2 and sodium were performed in an unrestrained geometry to study the resulting energetics and fragmentation. The molten UO 2 was producted by the exothrmic reaction between uranium and MoO 3 powders. Under the conditions of the experiments completed to date, the short-rise-time pressure pulses created in the liquid phase had negligible work potential, and their magnitude did not increase with the amount of molten fuel. No significant gas-phase shock pressures were generated. The largest potential for mechanical work was the sodium vapor generated over a period of roughly 1 sec. About 20 percent of the heat was effective in generating vapor. The ex- perimental results show a marked tendency of molten UO 2 to form particulate after passage through only a few inches of sodium. Particle size distributions obtained under the conditions of the experiments were not significantly different from those obtained in prior small-scale tests and in TREAT tests. Also, the results indicate that the metallic component of the molten mixture formed larger particles than the oxide component. (U.S.)

Heavy metal residues in beef carcasses in Beni-Suef abattoir, Egypt

Directory of Open Access Journals (Sweden)

Fathy A. Khalafalla

2011-09-01

Full Text Available A total of 300 samples were collected from cattle slaughtered in the Beni-Suef abattoir in Egypt. Samples included muscle, liver and kidney. Animals were randomly selected from the slaughter line. The age of the slaughtered cattle was less than three years (18-30 months. Samples were packed separately in plastic bags, identified and stored at -18°C until analysis which was performed at the Max Rubner Institute in Kulmbach, Germany, for the following heavy metals residues: lead, cadmium, mercury, arsenic, chromium and nickel in beef muscle, liver and kidney samples. The results revealed that the overall mean residual levels of lead were 8.77 µg/kg, 42.70 µg/kg and 109.42 µg/kg fresh weight in muscle, liver and kidney samples, respectively, while the mean residual levels of cadmium were 1.40 µg/kg, 14.16 µg/kg and 62.56 µg/kg fresh weight, respectively, and the mean arsenic residual levels were 5.06 µg/kg, 4.64 µg/kg and 14.92 µg/kg fresh weight, respectively. The mean residual levels of mercury were 3.91 µg/kg, 5.81 µg/kg and 10.14 µg/kg fresh weight, respectively, and the residual levels of chromium were 11.20 µg/kg, 21.85 µg/kg and 25.49 µg/kg fresh weight, respectively. Finally, the mean residual levels of nickel were 21.17 µg/kg, 14.59 µg/kg and 34.95 µg/kg fresh weight, respectively. The mean values of all heavy metals examined were low and did not exceed the permissible limits adopted by different organisations. Most heavy metals accumulated in higher concentrations in the kidney in comparison to the liver and muscle.

TRACE ELEMENT CHEMISTRY IN RESIDUAL-TREATED SOIL: KEY CONCEPTS AND METAL BIOAVAILABILITY

Science.gov (United States)

Trace element solubility and availability in land-applied residuals is governed by fundamental chemical reactions between metal constituents, soil, and residual components. Iron, aluminum, and manganese oxides; organic matter; and phosphates, carbonates, and sulfides are importan...

Novel synthesis and applications of Thiomer solidification for heavy metals immobilization in hazardous ASR/ISW thermal residue.

Science.gov (United States)

Baek, Jin Woong; Mallampati, Srinivasa Reddy; Park, Hung Suck

2016-03-01

The present paper reports the novel synthesis and application of Thiomer solidification for heavy metal immobilization in hazardous automobile shredder residues and industrial solid waste (ASR/ISW) thermal residues. The word Thiomer is a combination of the prefix of a sulfur-containing compound "Thio" and the suffix of "Polymer" meaning a large molecule compound of many repeated subunits. To immobilize heavy metals, either ASR/ISW thermal residues (including bottom and fly ash) was mixed well with Thiomer and heated at 140°C. After Thiomer solidification, approximately 91-100% heavy metal immobilization was achieved. The morphology and mineral phases of the Thiomer-solidified ASR/ISW thermal residue were characterized by field emission-scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction (XRD), which indicated that the amounts of heavy metals detectable on the ASR/ISW thermal residue surface decreased and the sulfur mass percent increased. XRD indicated that the main fraction of the enclosed/bound materials on the ASR/ISW residue contained sulfur associated crystalline complexes. The Thiomer solidified process could convert the heavy metal compounds into highly insoluble metal sulfides and simultaneously encapsulate the ASR/ISW thermal residue. These results show that the proposed method can be applied to the immobilization of ASR/ISW hazardous ash involving heavy metals. Copyright © 2015 Elsevier Ltd. All rights reserved.

Vapour explosions (fuel-coolant interactions) resulting from the sub-surface injection of water into molten metals: preliminary results

International Nuclear Information System (INIS)

Asher, R.C.; Bullen, D.; Davies, D.

1976-03-01

Preliminary experiments are reported on the relationship between the injection mode of contact and the occurrence and magnitude of vapour explosions. Water was injected beneath the surface of molten metals, chiefly tin at 250 to 900 0 C. Vapour explosions occurred in many, but not all, cases. The results are compared with Dullforce's observations (Culham Report (CLM-P424) on the dropping mode of contact and it appears that rather different behaviour is found; in particular, the present results suggest that the Temperature Interaction Zone is different for the two modes of contact. (author)

Fuel processing for molten-salt reactors

International Nuclear Information System (INIS)

Hightower, J.R. Jr.

1976-01-01

Research devoted to development of processes for the isolation of protactinium and for the removal of fission products from molten-salt breeder reactors is reported. During this report period, engineering development progressed on continuous fluorinators for uranium removal, the metal transfer process for rare-earth removal, the fuel reconstitution step, and molten salt--bismuth contactors to be used in reductive extraction processes. The metal transfer experiment MTE-3B was started. In this experiment all parts of the metal transfer process for rare-earth removal are demonstrated using salt flow rates which are about 1 percent of those required to process the fuel salt in a 1000-MW(e) MSBR. During this report period the salt and bismuth phases were transferred to the experimental vessels, and two runs with agitator speeds of 5 rps were made to measure the rate of transfer of neodymium from the fluoride salt to the Bi--Li stripper solution. The uranium removed from the fuel salt by fluorination must be returned to the processed salt in the fuel reconstitution step before the fuel salt is returned to the reactor. An engineering experiment to demonstrate the fuel reconstitution step is being installed. In this experiment gold-lined equipment will be used to avoid introducing products of corrosion by UF 6 and UF 5 . Alternative methods for providing the gold lining include electroplating and mechanical fabrication

Niobium electrodeposition from molten fluorides

International Nuclear Information System (INIS)

Sartori, A.F.

1987-01-01

Niobium electrodeposition from molten alkali fluorides has been studied aiming the application of this technic to the processes of electrorefining and galvanotechnic of this metal. The effects of current density, temperature, niobium concentration in the bath, electrolysis time, substrate nature, ratio between anodic and cathodic areas, electrodes separation and the purity of anodes were investigated in relation to the cathodic current efficiency, electrorefining, electroplating and properties of the deposit and the electrolytic solution. The work also gives the results of the conctruction and operation of a pilot plant for refractory metals electrodeposition and shows the electrorefining and electroplating compared to those obtained at the laboratory scale. (author) [pt

All ceramic structure for molten carbonate fuel cell

Science.gov (United States)

Smith, James L.; Kucera, Eugenia H.

1992-01-01

An all-ceramic molten carbonate fuel cell having a composition formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The structure includes an anode and cathode separated by an electronically conductive interconnect. The electrodes and interconnect are compositions ceramic materials. Various combinations of ceramic compositions for the anode, cathode and interconnect are disclosed. The fuel cell exhibits stability in the fuel gas and oxidizing environments. It presents reduced sealing and expansion problems in fabrication and has improved long-term corrosion resistance.

Direct Electrolysis of Molten Lunar Regolith for the Production of Oxygen and Metals on the Moon

Science.gov (United States)

Sirk, Aislinn H. C.; Sadoway, Donald R.; Sibille, Laurent

2010-01-01

When considering the construction of a lunar base, the high cost ($ 100,000 a kilogram) of transporting materials to the surface of the moon is a significant barrier. Therefore in-situ resource utilization will be a key component of any lunar mission. Oxygen gas is a key resource, abundant on earth and absent on the moon. If oxygen could be produced on the moon, this provides a dual benefit. Not only does it no longer need to be transported to the surface for breathing purposes; it can also be used as a fuel oxidizer to support transportation of crew and other materials more cheaply between the surface of the moon, and lower earth orbit (approximately $20,000/kg). To this end a stable, robust (lightly manned) system is required to produce oxygen from lunar resources. Herein, we investigate the feasibility of producing oxygen, which makes up almost half of the weight of the moon by direct electrolysis of the molten lunar regolith thus achieving the generation of usable oxygen gas while producing primarily iron and silicon at the cathode from the tightly bound oxides. The silicate mixture (with compositions and mechanical properties corresponding to that of lunar regolith) is melted at temperatures near 1600 C. With an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in production of molten metallic products at the cathode and oxygen gas at the anode. The effect of anode material, sweep rate, and electrolyte composition on the electrochemical behavior was investigated and implications for scale-up are considered. The activity and stability of the candidate anode materials as well as the effect of the electrolyte composition were determined. Additionally, ex-situ capture and analysis of the anode gas to calculate the current efficiency under different voltages, currents and melt chemistries was carried out.

Measurements of void fraction in a water-molten tin system by X-ray absorption

International Nuclear Information System (INIS)

Baker, Michael C.; Bonazza, Riccardo; Corradini, Michael L.

1998-01-01

A facility has been developed to study the explosive interactions of gas-water injection into a molten tin pool. The experimental apparatus allows for variable nitrogen gas and water injection into the base of a steel tank containing up to 25 kg of molten tin. Due to the opaque nature of the molten metal-gas-water mixture and steel tank, a visualization and measurement technique using continuous high energy x-rays had to be developed. Visualization of the multiphase mixture can be done at 220 Hz with 256x256 pixel resolution or at 30 Hz with 480x1128 pixel resolution. These images are stored digitally and subsequently processed to obtain two dimensional mappings of the chordal average void fraction in the mixture. The image processing method has been used to measure void fraction in experiments that did not include water in the injection mixture. This work includes a comparison to previous studies of integral void fraction data in pools of molten metal with gas injection. (author)

Partition of actinides and fission products between metal and molten salt phases: Theory, measurement, and application to IFR pyroprocess development

International Nuclear Information System (INIS)

Ackerman, J.P.; Johnson, T.R.

1993-01-01

The chemical basis of Integral Fast Reactor fuel reprocessing (pyroprocessing) is partition of fuel, cladding, and fission product elements between molten LiCl-KCl and either a solid metal phase or a liquid cadmium phase. The partition reactions are described herein, and the thermodynamic basis for predicting distributions of actinides and fission products in the pyroprocess is discussed. The critical role of metal-phase activity coefficients, especially those of rare earth and the transuranic elements, is described. Measured separation factors, which are analogous to equilibrium constants but which involve concentrations rather than activities, are presented. The uses of thermodynamic calculations in process development are described, as are computer codes developed for calculating material flows and phase compositions in pyroprocessing

Partition of actinides and fission products between metal and molten salt phases: Theory, measurement, and application to IFR pyroprocess development

Energy Technology Data Exchange (ETDEWEB)

Ackerman, J.P.; Johnson, T.R.

1993-10-01

The chemical basis of Integral Fast Reactor fuel reprocessing (pyroprocessing) is partition of fuel, cladding, and fission product elements between molten LiCl-KCl and either a solid metal phase or a liquid cadmium phase. The partition reactions are described herein, and the thermodynamic basis for predicting distributions of actinides and fission products in the pyroprocess is discussed. The critical role of metal-phase activity coefficients, especially those of rare earth and the transuranic elements, is described. Measured separation factors, which are analogous to equilibrium constants but which involve concentrations rather than activities, are presented. The uses of thermodynamic calculations in process development are described, as are computer codes developed for calculating material flows and phase compositions in pyroprocessing.

Plasmarc technology for the treatment of metallic radwaste

International Nuclear Information System (INIS)

Hoffelner, W.; Weigel, H.

1999-01-01

The Plasmarc incineration and melting technology is suitable for processing radioactive wastes arising from the fields of medicine, industry and research, and from the operation and maintenance of nuclear power plants. Combustible wastes can be thermally decomposed and metals melted in the same facility together, and the incineration products and metals are thus turned into a form suitable for disposal in one step. In secondary metallurgy the Plasmarc technology can be used for melting scrap metal and recovering usable metals from metalliferous wastes, particularly composites of different metals and ceramics and metals and plastics. In the case of special wastes, it is possible to thermally decompose otherwise problematic residues in an oxygen free atmosphere at high temperatures. Material construction in the incineration mode could be in 200-litre standard drums with a total weight up to 300 kilograms if an average processing efficiency of 200 kilograms of mixed waste per hours is assumed. Melting: In the melting mode for metals, the drums coming from the storage rack are placed in the slowly rotating furnace using a grabbing device. Because of the low speed of rotation, the central outlet is initially blocked with a stopper. The drums, with contents, are then molten in the plasma arc. As soon as there is a melted mass, the speed of rotation of the furnace is increased until there is no material outflow when the stopper is removed. The stopped is then removed and the speed of rotation is reduced once again to allow the melt to flow out, exactly as in the incineration mode. Mixing: In the mixing mode, metallic/nonmetallic mixtures (e.g. reinforced concrete) can be processed. The meltable components are melted and the organic components are thermally decomposed. Because of differences in density, the inorganic residues float on the surface of the molten metal and can be vitrified using additives. These different operating modes of the Plasmarc furnace allow various

Distillation of LiCl from the LiCl-Li2O molten salt of the electrolytic reduction process

International Nuclear Information System (INIS)

Kim, I.S.; Oh, S.C.; Im, H.S.; Hur, J.M.; Lee, H.S.

2013-01-01

Electrolytic reduction of the uranium oxide in LiCl-Li 2 O molten salt for the treatment of spent nuclear fuel requires the separation of the residual salt from the reduced metal product, which contains about 20 wt% salt. In order to separate the residual salt and reuse it in the electrolytic reduction, a vacuum distillation process was developed. Lab-scale distillation equipment was designed and installed in an argon atmosphere glove box. The equipment consisted of an evaporator in which the reduced metal product was contained and exposed to a high temperature and reduced pressure; a receiver; and a vertically oriented condenser that operated at a temperature below the melting point of lithium chloride. We performed experiments with LiCl-Li 2 O salt to evaluate the evaporation rate of LiCl salt and varied the operating temperature to discern its effect on the behavior of salt evaporation. Complete removal of the LiCl salt from the evaporator was accomplished by reducing the internal pressure to <100 mTorr and heating to 900 deg C. We achieved evaporation efficiency as high as 100 %. (author)

Reduction of heavy metals in residues from the dismantling of waste electrical and electronic equipment before incineration

International Nuclear Information System (INIS)

Long, Yu-Yang; Feng, Yi-Jian; Cai, Si-Shi; Hu, Li-Fang; Shen, Dong-Sheng

2014-01-01

Highlights: • The highest metal reduction occurs at a 2.36 mm sieving size. • Washing promotes heavy metal recycling without secondary pollution. • Sieving and washing are environmentally friendly pretreatments for WEEE wastes. - Abstract: Residues disposal from the dismantling of waste electrical and electronic equipment are challenging because of the large waste volumes, degradation-resistance, low density and high heavy metal content. Incineration is advantageous for treating these residues but high heavy metal contents may exist in incinerator input and output streams. We have developed and studied a specialized heavy metal reduction process, which includes sieving and washing for treating residues before incineration. The preferable screen aperture for sieving was found to be 2.36 mm (8 meshes) in this study; using this screen aperture resulted in the removal of approximately 47.2% Cu, 65.9% Zn, 26.5% Pb, 55.4% Ni and 58.8% Cd from the residues. Subsequent washing further reduces the heavy metal content in the residues larger than 2.36 mm, with preferable conditions being 400 rpm rotation speed, 5 min washing duration and liquid-to-solid ratio of 25:1. The highest cumulative removal efficiencies of Cu, Zn, Pb, Ni and Cd after sieving and washing reached 81.1%, 61.4%, 75.8%, 97.2% and 72.7%, respectively. The combined sieving and washing process is environmentally friendly, can be used for the removal of heavy metals from the residues and has benefits in terms of heavy metal recycling

Reduction of heavy metals in residues from the dismantling of waste electrical and electronic equipment before incineration

Energy Technology Data Exchange (ETDEWEB)

Long, Yu-Yang; Feng, Yi-Jian; Cai, Si-Shi [Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, School of Environmental Science and Engineering, Zhejiang Gongshang University, Hangzhou 310012 (China); Hu, Li-Fang [College of Quality and Safety Engineering, China Jiliang University, Hangzhou 310018 (China); Shen, Dong-Sheng, E-mail: shends@zju.edu.cn [Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, School of Environmental Science and Engineering, Zhejiang Gongshang University, Hangzhou 310012 (China)

2014-05-01

Highlights: • The highest metal reduction occurs at a 2.36 mm sieving size. • Washing promotes heavy metal recycling without secondary pollution. • Sieving and washing are environmentally friendly pretreatments for WEEE wastes. - Abstract: Residues disposal from the dismantling of waste electrical and electronic equipment are challenging because of the large waste volumes, degradation-resistance, low density and high heavy metal content. Incineration is advantageous for treating these residues but high heavy metal contents may exist in incinerator input and output streams. We have developed and studied a specialized heavy metal reduction process, which includes sieving and washing for treating residues before incineration. The preferable screen aperture for sieving was found to be 2.36 mm (8 meshes) in this study; using this screen aperture resulted in the removal of approximately 47.2% Cu, 65.9% Zn, 26.5% Pb, 55.4% Ni and 58.8% Cd from the residues. Subsequent washing further reduces the heavy metal content in the residues larger than 2.36 mm, with preferable conditions being 400 rpm rotation speed, 5 min washing duration and liquid-to-solid ratio of 25:1. The highest cumulative removal efficiencies of Cu, Zn, Pb, Ni and Cd after sieving and washing reached 81.1%, 61.4%, 75.8%, 97.2% and 72.7%, respectively. The combined sieving and washing process is environmentally friendly, can be used for the removal of heavy metals from the residues and has benefits in terms of heavy metal recycling.

Flow analysis of heavy metals in a pilot-scale incinerator for residues from waste electrical and electronic equipment dismantling

International Nuclear Information System (INIS)

Long, Yu-Yang; Feng, Yi-Jian; Cai, Si-Shi; Ding, Wei-Xu; Shen, Dong-Sheng

2013-01-01

Highlights: • Cu, Zn, Pb, and Ni are enriched in bottom ash from WEEE dismantling residues. • The heavy metal residual fraction restricts transfer in the incinerator. • Pre-treatment to remove heavy metals from WEEE residues would reduce emissions. -- Abstract: The large amount of residues generated from dismantling waste electrical and electronic equipment (WEEE) results in a considerable environmental burden. We used material flow analysis to investigate heavy metal behavior in an incineration plant in China used exclusively to incinerate residues from WEEE dismantling. The heavy metals tested were enriched in the bottom and fly ashes after incineration. However, the contents of heavy metals in the bottom ash, fly ash and exhaust gas do not have a significant correlation with that of the input waste. The evaporation and recondensation behavior of heavy metals caused their contents to differ with air pollution control equipment because of the temperature difference during gas venting. Among the heavy metals tested, Cd had the strongest tendency to transfer during incineration (T Cd = 69.5%) because it had the lowest melting point, followed by Cu, Ni, Pb and Zn. The exchangeable and residual fractions of heavy metals increased substantially in the incineration products compared with that of the input residues. Although the mass of residues from WEEE dismantling can be reduced by 70% by incineration, the safe disposal of the metal-enriched bottom and fly ashes is still required

Flow analysis of heavy metals in a pilot-scale incinerator for residues from waste electrical and electronic equipment dismantling

Energy Technology Data Exchange (ETDEWEB)

Long, Yu-Yang; Feng, Yi-Jian; Cai, Si-Shi; Ding, Wei-Xu; Shen, Dong-Sheng, E-mail: shends@zju.edu.cn

2013-10-15

Highlights: • Cu, Zn, Pb, and Ni are enriched in bottom ash from WEEE dismantling residues. • The heavy metal residual fraction restricts transfer in the incinerator. • Pre-treatment to remove heavy metals from WEEE residues would reduce emissions. -- Abstract: The large amount of residues generated from dismantling waste electrical and electronic equipment (WEEE) results in a considerable environmental burden. We used material flow analysis to investigate heavy metal behavior in an incineration plant in China used exclusively to incinerate residues from WEEE dismantling. The heavy metals tested were enriched in the bottom and fly ashes after incineration. However, the contents of heavy metals in the bottom ash, fly ash and exhaust gas do not have a significant correlation with that of the input waste. The evaporation and recondensation behavior of heavy metals caused their contents to differ with air pollution control equipment because of the temperature difference during gas venting. Among the heavy metals tested, Cd had the strongest tendency to transfer during incineration (T{sub Cd} = 69.5%) because it had the lowest melting point, followed by Cu, Ni, Pb and Zn. The exchangeable and residual fractions of heavy metals increased substantially in the incineration products compared with that of the input residues. Although the mass of residues from WEEE dismantling can be reduced by 70% by incineration, the safe disposal of the metal-enriched bottom and fly ashes is still required.

Impact of toxic heavy metals and pesticide residues in herbal products

Directory of Open Access Journals (Sweden)

Nema S. Shaban

2016-03-01

Full Text Available Medicinal plants have a long history of use in therapy throughout the world and still make an important part of traditional medicine. The World Health Organization (WHO estimates that 65%–80% of the world's populations depend on the herbal products as their primary form of health care. This review is conducted to provide a general idea about chemical contaminants such as heavy metals and pesticide residues as major common contaminants of the herbal medicine, which impose serious health risks to human health. Additionally, we aim to provide different analytical methods for analysis of heavy metals and pesticide residues in the herbal medicine.

Weld metal microstructures of hardfacing deposits produced by self-shielded flux-cored arc welding

International Nuclear Information System (INIS)

Dumovic, M.; Monaghan, B.J.; Li, H.; Norrish, J.; Dunne, D.P.

2015-01-01

The molten pool weld produced during self-shielded flux-cored arc welding (SSFCAW) is protected from gas porosity arising from oxygen and nitrogen by reaction ('killing') of these gases by aluminium. However, residual Al can result in mixed micro-structures of δ-ferrite, martensite and bainite in hardfacing weld metals produced by SSFCAW and therefore, microstructural control can be an issue for hardfacing weld repair. The effect of the residual Al content on weld metal micro-structure has been examined using thermodynamic modeling and dilatometric analysis. It is concluded that the typical Al content of about 1 wt% promotes δ-ferrite formation at the expense of austenite and its martensitic/bainitic product phase(s), thereby compromising the wear resistance of the hardfacing deposit. This paper also demonstrates how the development of a Schaeffler-type diagram for predicting the weld metal micro-structure can provide guidance on weld filler metal design to produce the optimum microstructure for industrial hardfacing applications.

The electrochemical reduction processes of solid compounds in high temperature molten salts.

Science.gov (United States)

Xiao, Wei; Wang, Dihua

2014-05-21

Solid electrode processes fall in the central focus of electrochemistry due to their broad-based applications in electrochemical energy storage/conversion devices, sensors and electrochemical preparation. The electrolytic production of metals, alloys, semiconductors and oxides via the electrochemical reduction of solid compounds (especially solid oxides) in high temperature molten salts has been well demonstrated to be an effective and environmentally friendly process for refractory metal extraction, functional materials preparation as well as spent fuel reprocessing. The (electro)chemical reduction of solid compounds under cathodic polarizations generally accompanies a variety of changes at the cathode/melt electrochemical interface which result in diverse electrolytic products with different compositions, morphologies and microstructures. This report summarizes various (electro)chemical reactions taking place at the compound cathode/melt interface during the electrochemical reduction of solid compounds in molten salts, which mainly include: (1) the direct electro-deoxidation of solid oxides; (2) the deposition of the active metal together with the electrochemical reduction of solid oxides; (3) the electro-inclusion of cations from molten salts; (4) the dissolution-electrodeposition process, and (5) the electron hopping process and carbon deposition with the utilization of carbon-based anodes. The implications of the forenamed cathodic reactions on the energy efficiency, chemical compositions and microstructures of the electrolytic products are also discussed. We hope that a comprehensive understanding of the cathodic processes during the electrochemical reduction of solid compounds in molten salts could form a basis for developing a clean, energy efficient and affordable production process for advanced/engineering materials.

Saturated steams pressure of HfCl4-KCl molten mixtures

International Nuclear Information System (INIS)

Salyulev, A.B.; Smirnov, M.V.; Kudyakov, V.Ya.

1980-01-01

A bellows null pressure gauge and the dynamic method were used to measure the total and partial pressures of saturated vapors of individual components of molten HfCl 4 -KCl mixtures, as a function of temperature (260 to 1000 deg C) and composition (1.9 to 64.3 mol.% HfCl 4 ). Empirical equations expressing the relationship between pressure and temperature are presented. It is shown that in molten mixtures of hafnium tetrachloride with chlorides of alkaline metals its partial pressure dramatically increases when potassium chloride substitutes for cesium chloride

Comparison of molten chloride and fluoride salts potentialities for An/Ln separation by electrodeposition

Energy Technology Data Exchange (ETDEWEB)

Laplace, A.; Peron, F.; Marrot, F.; Lacquement, J. [DRCP/SCPS/LPP - CEA/CEN Valrho - BP 17171 - 30207 Bagnols/Ceze (France)

2008-07-01

The objective of this paper is the comparison of molten fluoride and chloride salts potentialities for Am/Nd separation by electrodeposition on inert cathode, on a purely thermodynamic point of view. The molten LiF-CaF{sub 2} eutectic (77-23 mol.%, at 780 deg. C) was considered for this study. Cyclic voltammetry showed a one step Am(III)/Am reduction at a potential of {approx_equal}+0.5 V vs. Li{sup +}/Li. A potential difference of 290 mV between Am and Nd metallic deposition was estimated by square-wave voltammetry. This Am/Nd potential difference is more important than in molten chlorides (220 mV in the LiCl-KCl eutectic at 500 deg. C). Moreover in molten fluoride salt, the americium and neodymium (+II) oxidation state is not stable contrary to the molten chloride one where corrosion of deposited Am would be potential. However this larger potential difference in molten fluorides is quite balanced by the higher working temperature. (authors)

Decontamination method of contaminated metals

International Nuclear Information System (INIS)

Kawamura, Fumio; Ueda, Yoshihiro; Sato, Chikara; Komori, Itaru.

1980-01-01

Purpose: To effectively separate radioactive materials from molten metals in dry-processing method by heating metals contaminated with radioactive materials at a temperature below melting point to oxidize the surface thereof, then heating them to melt and include the radioactive materials into the oxides. Method: Metals contaminated with radioactive materials are heated at a temperature below the melting point thereof in an oxidizing atmosphere to oxidize the surface. Thereafter they are heated to melt at temperature above the melting point of the metals, and the molten metals are separated with the radioactive materials included in the oxides. For instance, radiation-contaminated aluminum pipe placed on the bed of an electrical heating furnace, and heated at 500 0 C which is lower than the melting point 660 0 C of aluminum for 1 - 2 hours while supplying air from an air pipe into the furnace, and an oxide film is formed on the surface of the aluminum pipe. Then, the furnace temperature is increased to 750 0 C wherein molten aluminum is flown down to a container and the oxide film is separated by floating it as the slug on the molten aluminum. (Horiuchi, T.)

Alkali metal ion battery with bimetallic electrode

Science.gov (United States)

Boysen, Dane A; Bradwell, David J; Jiang, Kai; Kim, Hojong; Ortiz, Luis A; Sadoway, Donald R; Tomaszowska, Alina A; Wei, Weifeng; Wang, Kangli

2015-04-07

Electrochemical cells having molten electrodes having an alkali metal provide receipt and delivery of power by transporting atoms of the alkali metal between electrode environments of disparate chemical potentials through an electrochemical pathway comprising a salt of the alkali metal. The chemical potential of the alkali metal is decreased when combined with one or more non-alkali metals, thus producing a voltage between an electrode comprising the molten the alkali metal and the electrode comprising the combined alkali/non-alkali metals.

Kinetic studies on the removal of fission products from molten salt using Zeolite-4A. Contributed Paper RD-15

International Nuclear Information System (INIS)

Shafi, Suheel; Prabhakara Reddy, B.; Perumal, S.V.; Nagarajan, K.

2014-01-01

Molten salt electrorefining process is one of the nonaqueous processes, being developed for reprocessing metallic spent fuel. This process uses liquid metals and molten salts and is operated at elevated temperatures. In the electro-refining process, the spent fuel is used as the anode of the electro-refiner and the actinide elements in the spent fuel are electrotransported from the anode through the molten salt electrolyte onto a suitable cathode where they are collected as metals in pure form. After some batches are processed, chlorides of fission products such as alkali, alkaline earth and rare earth metals accumulate in the electrolyte salt. The accumulated FPs in the salt will be removed by adsorption/ion-exchange by using zeolite columns. Hence, kinetic studies on the adsorption of Cs, Ba which are some of the major FP products in LiCI-KCI eutectic, have been carried out

Detection of metal residues on bone using SEM-EDS. Part I: Blunt force injury.

Science.gov (United States)

Pechníková, Markéta; Porta, Davide; Mazzarelli, Debora; Rizzi, Agostino; Drozdová, Eva; Gibelli, Daniele; Cattaneo, Cristina

2012-11-30

Previous studies have indicated that metal particles remain on bone after sharp force injury or gunshot and that their detection by scanning electron microscopy with energy dispersive X-ray spectrometry (SEM-EDS) could greatly help in tool identification. However, the presence of metal particles on bone surfaces in the context of blunt force trauma has never been assessed experimentally. For this reason the present paper represents an experimental study of the behaviour of metal residues on bone following blunt force injury. Ten fresh sub-adult bovine metatarsal bones were manually cleaned of soft tissues. They were then struck by metal bars (copper, iron or aluminium) on the external surface of the mid-diaphysis. All blunt metal instruments used in this study left a sign in the form of single particles, a smear or a powder-like deposit on the bone surface. The residues of all three metal implements were detected on the bone surface, 0.3-10 mm from the fracture border. The presence of metal particles was confirmed in all samples struck with iron and copper and in two of six aluminium samples; no particles were detected on the negative control. Chemical composition of residues highly corresponded with the composition of applied bars. Copyright © 2012 Elsevier Ireland Ltd. All rights reserved.

Thermal conversion of waste polyolefins to the mixture of hydrocarbons in the reactor with molten metal bed

Energy Technology Data Exchange (ETDEWEB)

Stelmachowski, M. [Department of Environmental Engineering, Faculty of Process and Environmental Engineering, Technical University of Lodz, 90-924 Lodz, Wolczanska 213 (Poland)

2010-10-15

Energy crisis and environmental degradation by polymer wastes have been imperative to find and propose technologies for recovery of raw materials and energy from non-conventional sources like organic wastes, plastic wastes, scrap tires, etc. A variety of methods and processes connected with global or national policies have been proposed worldwide. A new type of a tubular reactor with the molten metal bed is proposed for conversion of waste plastics to fuel-like mixture of hydrocarbons. The results of the thermal degradation of polyolefins in the laboratory scale set-up based on this reactor are presented in the paper. The melting and cracking processes were carried out in a single apparatus at the temperature 390-420 C. The problems with: disintegration of wastes, heat transfer from the wall to the particles of polymers, cooking at the walls of reactor, and mixing of the molten volume of wastes were significantly reduced. The final product consisted of gaseous stream (8-16 wt% of the input) and liquid (84-92 wt%) stream. No solid products were produced. The light, ''gasoline'' fraction of the liquid hydrocarbons mixture (C{sub 4}-C{sub 10}) made over 50% of the liquid product. It may by used for fuel production or electricity generation. (author)

Thermal conversion of waste polyolefins to the mixture of hydrocarbons in the reactor with molten metal bed

International Nuclear Information System (INIS)

Stelmachowski, M.

2010-01-01

Energy crisis and environmental degradation by polymer wastes have been imperative to find and propose technologies for recovery of raw materials and energy from non-conventional sources like organic wastes, plastic wastes, scrap tires, etc. A variety of methods and processes connected with global or national policies have been proposed worldwide. A new type of a tubular reactor with the molten metal bed is proposed for conversion of waste plastics to fuel like mixture of hydrocarbons. The results of the thermal degradation of polyolefins in the laboratory scale set-up based on this reactor are presented in the paper. The melting and cracking processes were carried out in a single apparatus at the temperature 390-420 deg. C. The problems with: disintegration of wastes, heat transfer from the wall to the particles of polymers, cooking at the walls of reactor, and mixing of the molten volume of wastes were significantly reduced. The final product consisted of gaseous stream (8-16 wt% of the input) and liquid (84-92 wt%) stream. No solid products were produced. The light, 'gasoline' fraction of the liquid hydrocarbons mixture (C 4 -C 10 ) made over 50% of the liquid product. It may by used for fuel production or electricity generation.

Molten salt electrorefining method

International Nuclear Information System (INIS)

Tanaka, Hiroshi; Nakamura, Hitoshi; Shoji, Yuichi; Matsumaru, Ken-ichi.

1994-01-01

A molten cadmium phase (lower side) and a molten salt phase (upper side) are filled in an electrolytic bath. A basket incorporating spent nuclear fuels is inserted/disposed in the molten cadmium phase. A rotatable solid cathode is inserted/disposed in the molten salt phase. The spent fuels, for example, natural uranium, incorporated in the basket is dissolved in the molten cadmium phase. In this case, the uranium concentration in the molten salt phase is determined as from 0.5 to 20wt%. Then, electrolysis is conducted while setting a stirring power for stirring at least the molten salt phase of from 2.5 x 10 2 to 1 x 10 4 based on a reynolds number. Crystalline nuclei of uranium are precipitated uniformly on the surface of the solid cathode, and they grow into fine dendrites. With such procedures, since short-circuit between the cathode precipitates and the molten cadmium phase (anode) is scarcely caused, to improve the recovering rate of uranium. (I.N.)

Status of the French research in the field of molten salt nuclear reactors

International Nuclear Information System (INIS)

Hery, M.; Israel, M.; Fauger, P.; Lecocq, A.

1977-01-01

The research program of the CEA in the field of molten salt nuclear reactors has been concerned with MSBR type reactors (Molten Salt Breeder Reactor). The papers written after having performed the theoretical analysis are entitled: core, circuits, chemistry and economy; they include some criticisms and suggestions. The experimental studies consisted in: graphite studies, chemical studies of the salt, metallic materials, the salt loop and the lead loop [fr

Reduction of heavy metals in residues from the dismantling of waste electrical and electronic equipment before incineration.

Science.gov (United States)

Long, Yu-Yang; Feng, Yi-Jian; Cai, Si-Shi; Hu, Li-Fang; Shen, Dong-Sheng

2014-05-15

Residues disposal from the dismantling of waste electrical and electronic equipment are challenging because of the large waste volumes, degradation-resistance, low density and high heavy metal content. Incineration is advantageous for treating these residues but high heavy metal contents may exist in incinerator input and output streams. We have developed and studied a specialized heavy metal reduction process, which includes sieving and washing for treating residues before incineration. The preferable screen aperture for sieving was found to be 2.36mm (8 meshes) in this study; using this screen aperture resulted in the removal of approximately 47.2% Cu, 65.9% Zn, 26.5% Pb, 55.4% Ni and 58.8% Cd from the residues. Subsequent washing further reduces the heavy metal content in the residues larger than 2.36mm, with preferable conditions being 400rpm rotation speed, 5min washing duration and liquid-to-solid ratio of 25:1. The highest cumulative removal efficiencies of Cu, Zn, Pb, Ni and Cd after sieving and washing reached 81.1%, 61.4%, 75.8%, 97.2% and 72.7%, respectively. The combined sieving and washing process is environmentally friendly, can be used for the removal of heavy metals from the residues and has benefits in terms of heavy metal recycling. Copyright © 2014 Elsevier B.V. All rights reserved.

Method of forming a ceramic superconducting composite wire using a molten pool

International Nuclear Information System (INIS)

Geballe, T.H.; Feigelson, R.S.; Gazit, D.

1991-01-01

This paper describes a method for making a flexible superconductive composite wire. It comprises: drawing a wire of noble metal through a molten material, formed by melting a solid formed by pressing powdered Bi 2 O 3 , CaCO 3 SrCO 3 and CuO in a ratio of components necessary for forming a Bi-Sr-Ca-Cu-O superconductor, into the solid and sintering at a temperature in the range of 750 degrees - 800 degrees C. for 10-20 hours, whereby the wire is coated by the molten material; and cooling the coated wire to solidify the molten material to form the superconductive flexible composite wire without need of further annealing

LiCl-LiI molten salt electrolyte with bismuth-lead positive electrode for liquid metal battery

Science.gov (United States)

Kim, Junsoo; Shin, Donghyeok; Jung, Youngjae; Hwang, Soo Min; Song, Taeseup; Kim, Youngsik; Paik, Ungyu

2018-02-01

Liquid metal batteries (LMBs) are attractive energy storage device for large-scale energy storage system (ESS) due to the simple cell configuration and their high rate capability. The high operation temperature caused by high melting temperature of both the molten salt electrolyte and metal electrodes can induce the critical issues related to the maintenance cost and degradation of electrochemical properties resulting from the thermal corrosion of materials. Here, we report a new chemistry of LiCl-LiI electrolyte and Bi-Pb positive electrode to lower the operation temperature of Li-based LMBs and achieve the long-term stability. The cell (Li|LiCl-LiI|Bi-Pb) is operated at 410 °C by employing the LiCl-LiI (LiCl:LiI = 36:64 mol %) electrolyte and Bi-Pb alloy (Bi:Pb = 55.5:44.5 mol %) positive electrode. The cell shows excellent capacity retention (86.5%) and high Coulombic efficiencies over 99.3% at a high current density of 52 mA cm-2 during 1000th cycles.

Analysis of Metal Flow Behavior and Residual Stress Formation of Complex Functional Profiles under High-Speed Cold Roll-Beating

Directory of Open Access Journals (Sweden)

Fengkui Cui

2018-01-01

Full Text Available To obtain a good surface layer performance of the complex functional profile during the high-speed cold roll-beating forming process, this paper analyzed the metal plastic flow and residual stress-formed mechanism by using a theoretical model of the metal flow and residual stress generation. By using simulation software, the cold roll-beating forming process of a spline shaft was simulated and analyzed. The metal flow and residual stress formation law in the motion were researched. In a practical experiment, the changes in the grains in the spline tooth profile section and the residual stress distribution on the tooth profile were studied. A microcorrespondence relationship was established between the metal plastic flow and the residual stress generation. The conclusions indicate that the rate at which the metal flow decreases changes gradually at different metal layers. The residual stress value is directly related to the plastic flow difference. As the roll-beating speed increases, the uneven degree of plastic deformation at the workpiece surface increases, and the residual stress in the tooth profile is generally greater. At the same roll-beating speed, the rate change trend of the metal flow decreases gradually from the surface to the inner layer and from the dedendum to the addendum. The residual stress distribution on the surface of the tooth profile decreases from the dedendum to the addendum. These findings provide a basis and guidance for the controlled use of residual stress, obtaining better surface layer quality in the high-speed cold roll-beating process of the complex functional profile.

Visualization of direct contact heat transfer between water and molten alloy by neutron radiography. 1

International Nuclear Information System (INIS)

Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi; Takenaka, Nobuyuki; Matsubayashi, Masahito.

1997-01-01

Design of an innovative Steam Generator (SG) for Liquid Metal Fast Reactors (LMFRs) using liquid-liquid direct contact heat transfer has been developing. In this concept, the SG shell is filled with a molten alloy, which is heated by primary sodium. Water is fed into the high-temperature, molten alloy, and evaporates by direct contact heating. In order to obtain the fundamental information needed to discuss the heat transfer mechanisms of direct contact between the water and molten alloy, this phenomenon was observed by neutron radiography. JRR-3M thermal neutron radiography at the Japan Atomic Energy Research Institute was used. This paper deals with the results of visualization of direct contact heat exchange in the molten alloy. (author)

Proton conducting ceramics for potentiometric hydrogen sensors for molten metals

Energy Technology Data Exchange (ETDEWEB)

Borland, H.; Llivina, L.; Colominas, S.; Abellà, J., E-mail: jordi.abella@iqs.edu

2013-10-15

Highlights: • Synthesis and chemical characterization of proton conductor ceramics. • Qualification of ceramics for hydrogen sensors in molten lithium–lead. • Ceramics have well-defined grains with a wide distribution of sizes. • Good agreement with predictions obtained with BaZrY, BaCeZrY and SrFeCo ceramics. -- Abstract: Tritium monitoring in lithium–lead eutectic (Pb–15.7Li) is of great importance for the performance of liquid blankets in fusion reactors. Also, tritium measurements will be required in order to proof tritium self-sufficiency in liquid metal breeding systems. On-line hydrogen (isotopes) sensors must be design and tested in order to accomplish these goals. Potentiometric hydrogen sensors for molten lithium–lead eutectic have been designed at the Electrochemical Methods Lab at Institut Quimic de Sarria (IQS) at Barcelona and are under development and qualification. The probes are based on the use of solid state electrolytes and works as proton exchange membranes (PEM). In this work the following compounds: BaZr{sub 0.9}Y{sub 0.1}O{sub 3}, BaCe{sub 0.6}Zr{sub 0.3}Y{sub 0.1}O{sub 3−α}, Sr(Ce{sub 0.6}-Zr{sub 0.4}){sub 0.9}Y{sub 0.1}O{sub 3−α} and Sr{sub 3}Fe{sub 1.8}Co{sub 2}O{sub 7} have been synthesized in order to be tested as PEM H-probes. Potentiometric measurements of the synthesized ceramic elements at 500 °C have been performed at a fixed hydrogen concentration. The sensors constructed using the proton conductor elements BaZr{sub 0.9}Y{sub 0.1}O{sub 3}, BaCe{sub 0.6}Zr{sub 0.3}Y{sub 0.1}O{sub 3−δ} and Sr{sub 3}Fe{sub 1.8}Co{sub 0.2}O{sub 7−δ} exhibited stable output potential and its value was close to the theoretical value calculated with the Nernst equation (deviation around 60 mV). In contrast, the sensor constructed using the proton conductor element Sr(Ce{sub 0.6}–Zr{sub 0.4}){sub 0.9}Y{sub 0.1}O{sub 3−δ} showed a deviation higher than 100 mV between experimental an theoretical data.

Multistage unfolding of an SH3 domain: an initial urea-filled dry molten globule precedes a wet molten globule with non-native structure.

Science.gov (United States)

Dasgupta, Amrita; Udgaonkar, Jayant B; Das, Payel

2014-06-19

The unfolding of the SH3 domain of the PI3 kinase in aqueous urea has been studied using a synergistic experiment-simulation approach. The experimental observation of a transient wet molten globule intermediate, IU, with an unusual non-native burial of the sole Trp residue, W53, provides the benchmark for the unfolding simulations performed (eight in total, each at least 0.5 μs long). The simulations reveal that the partially unfolded IU ensemble is preceded by an early native-like molten globule intermediate ensemble I*. In the very initial stage of unfolding, dry globule conformations with the protein core filled with urea instead of water are transiently observed within the I* ensemble. Water penetration into the urea-filled core of dry globule conformations is frequently accompanied by very transient burial of W53. Later during gradual unfolding, W53 is seen to again become transiently buried in the IU ensemble for a much longer time. In the structurally heterogeneous IU ensemble, conformational flexibility of the C-terminal β-strands enables W53 burial by the formation of non-native, tertiary contacts with hydrophobic residues, which could serve to protect the protein from aggregation during unfolding.

Porous membrane electrochemical cell for uranium and transuranic recovery from molten salt electrolyte

Science.gov (United States)

Willit, James L [Batavia, IL

2010-09-21

An improved process and device for the recovery of the minor actinides and the transuranic elements (TRU's) from a molten salt electrolyte. The process involves placing the device, an electrically non-conducting barrier between an anode salt and a cathode salt. The porous barrier allows uranium to diffuse between the anode and cathode, yet slows the diffusion of uranium ions so as to cause depletion of uranium ions in the catholyte. This allows for the eventual preferential deposition of transuranics present in spent nuclear fuel such as Np, Pu, Am, Cm. The device also comprises an uranium oxidation anode. The oxidation anode is solid uranium metal in the form of spent nuclear fuel. The spent fuel is placed in a ferric metal anode basket which serves as the electrical lead or contact between the molten electrolyte and the anodic uranium metal.

Porous membrane electrochemical cell for uranium and transuranic recovery from molten salt electrolyte

Science.gov (United States)

Willit, James L.

2007-09-11

An improved process and device for the recovery of the minor actinides and the transuranic elements (TRU's) from a molten salt electrolyte. The process involves placing the device, an electrically non-conducting barrier between an anode salt and a cathode salt. The porous barrier allows uranium to diffuse between the anode and cathode, yet slows the diffusion of uranium ions so as to cause depletion of uranium ions in the catholyte. This allows for the eventual preferential deposition of transuranics present in spent nuclear fuel such as Np, Pu, Am, Cm. The device also comprises an uranium oxidation anode. The oxidation anode is solid uranium metal in the form of spent nuclear fuel. The spent fuel is placed in a ferric metal anode basket which serves as the electrical lead or contact between the molten electrolyte and the anodic uranium metal.

Accelerator molten-salt breeder reactor

International Nuclear Information System (INIS)

Furukawa, Kazuo; Kuroi, Hideo; Kato, Yoshio; Oomichi, Toshihiko.

1979-01-01

Purpose: To obtain fission products and to transmute transuranium elements and other radioactive wastes by the use of Accelerator Molten-Salt Breeder Reactor. Constitution: Beams from an accelerator pipe at one end of a target vessel is injected through a window into target molten salts filled inside of the target vessel. The target molten salts are subjected to pump recycling or spontaneous convection while forcively cooled by blanket molten salts in an outer vessel. Then, energy is recovered from the blanket molten salts or the target molten salts at high temperatures through electric power generation or the like. Those salts containing such as thorium 232 and uranium 238 are used as the blanket molten salts so that fission products may be produced by neutrons generated in the target molten salts. PbCl 2 -PbF 2 and LiF-BeF 2 -ThF 4 can be used as the target molten salts and as the blanket molten salts respectively. (Seki, T.)

Quantification of heavy metals from residual waste and ashes from the treatment plant of residual water Reciclagua and,effects for the health of those workers which manipulate those residuals

International Nuclear Information System (INIS)

Guerrero D, J.J.

2004-01-01

In this work, the technique of leaching using thermostatted column in series is applied, the X-ray diffraction for the identification of the atomic and molecular structure of the toxic metals that are present in the residual muds of the water treatment plant located in the municipality of Lerma Estado de Mexico, named RECICLAGUA, likewise the technique is used of emission spectrometry for plasma and X-ray fluorescence for the qualitative analysis. Its were take samples of residual mud and of incinerated mud of the treatment plant of residual waters of the industrial corridor Toluca -Lerma RECICLAGUA, located in Lerma Estado de Mexico. For this study there were mixed 100 g of residual mud with a solution to 10% of mineral acid or sodium hydroxide according to the case, to adjust the one pH at 2, 5, 7 and 10, it was added bisulfite, of 0.3-1.5 g of dodecyl sulfate sodium and 3.939 of DTPA (triple V) (Diethylene triamine pentaacetate). To this mud and ashes were extracted the toxic and valuable metals by means of the leaching technique using thermostatted columns placed in series that were designed by the Dr. Jaime Vite Torres; it is necessary to make mention that so much the process as the equipment with those that work it was patented by the same one. With the extraction of these metals benefits are obtained, mainly of economic type, achieving the decrease of the volume of those wastes that have been generated; as well as the so much the use of those residuals, once the metals have been eliminated, as of those liquors where the metals were extracted. It was carried out a quantitative analysis using emission spectrometry by plasma in solids by this way to be able to know the content of the present metals in the sample before and later of leaching them, these results reported a great quantity of elements. Another of the techniques employees was the X-ray diffraction analysis that provides an elementary content of the samples, identifying elements that are present in

Mixing of zeolite powders and molten salt

International Nuclear Information System (INIS)

Pereira, C.; Zyryanov, V.N.; Lewis, M.A.; Ackerman, J.P.

1996-01-01

Transuranics and fission products in a molten salt can be incorporated into zeolite A by an ion exchange process and by a batch mixing or blending process. The zeolite is then mixed with glass and consolidated into a monolithic waste form for geologic disposal. Both processes require mixing of zeolite powders with molten salt at elevated temperatures (>700 K). Complete occlusion of salt and a uniform distribution of chloride and fission products are desired for incorporation of the powders into the final waste form. The relative effectiveness of the blending process was studied over a series of temperature, time, and composition profiles. The major criteria for determining the effectiveness of the mixing operations were the level and uniformity of residual free salt in the mixtures. High operating temperatures (>775 K) improved salt occlusion. Reducing the chloride levels in the mixture to below 80% of the full salt capacity of the zeolite significantly reduced the free salt level in the final product

Molten salt combustion of radioactive wastes

International Nuclear Information System (INIS)

Grantham, L.F.; McKenzie, D.E.; Richards, W.L.; Oldenkamp, R.D.

1976-01-01

The Atomics International Molten Salt Combustion Process reduces the weight and volume of combustible β-γ contaminated transuranic waste by utilizing air in a molten salt medium to combust organic materials, to trap particulates, and to react chemically with any acidic gases produced during combustion. Typically, incomplete combustion products such as hydrocarbons and carbon monoxide are below detection limits (i.e., 3 ) is directly related to the sodium chloride vapor pressure of the melt; >80% of the particulate is sodium chloride. Essentially all metal oxides (combustion ash) are retained in the melt, e.g., >99.9% of the plutonium, >99.6% of the europium, and >99.9% of the ruthenium are retained in the melt. Both bench-scale radioactive and pilot scale (50 kg/hr) nonradioactive combustion tests have been completed with essentially the same results. Design of three combustors for industrial applications are underway

Structure of polyvalent metal halide melts

International Nuclear Information System (INIS)

Tosi, M.P.

1990-12-01

A short review is given of recent progress in determining and understanding the structure of molten halide salts involving polyvalent metal ions. It covers the following three main topics: (i) melting mechanisms and types of liquid structure for pure polyvalent-metal chlorides; (ii) geometry and stability of local coordination for polyvalent metal ions in molten mixtures of their halides with alkali halides; and (iii) structure breaking and electron localization on addition of metal to the melt. (author). 28 refs, 3 figs, 1 tab

Behavior of uranium and its surrogates in molten aluminosilicate glasses in contact with liquid metals

International Nuclear Information System (INIS)

Chevreux, Pierrick

2016-01-01

This study concerns an innovative process used for conditioning nuclear waste that contain metallic parts contaminated with actinides. High actinides concentrations are expected to be incorporated in the glass melt in contact with the molten metals. Among these metals, aluminum and/or stainless steel impose a strongly reducing environment to the glass melt involving redox reactions. These reactions modify actinides oxidation states and therefore change their solubilities in the glass and could also reduce them into the metallic form. In this work, we focus on the behavior of uranium and its surrogates, namely hafnium and neodymium, in aluminosilicate glasses from the Na 2 O-CaO-SiO 2 -Al 2 O 3 system melted in highly reducing conditions. The first step consists in comparing the hafnium and uranium solubilities in the glass as functions of redox conditions and glass composition. A methodology has been set up and a specific device has been used to control the oxygen fugacity and the alkali content of the glass. The results show that uranium is far less soluble in the glass than hafnium (Hf(IV)) in reducing conditions. The uranium solubility ranges from 4 to 7 wt% UO 2 for an oxygen fugacity below 10 -14 atm at 1250 C-1400 C. Uranium oxidation states have been investigated by X-ray absorption spectroscopy (XANES). It has been pointed out that U(IV) is the main form in the glass for such imposed oxygen fugacities. The second step of this work is to identify the glass-metal interaction mechanisms in order to determine the localization of uranium and its surrogates (Nd, Hf) in the glass-metal system. Mechanisms are mostly ruled by the presence of metallic aluminum and are similar for uranium, neodymium and hafnium. Glass-metal interaction kinetics demonstrate that uranium and its surrogates can temporarily be reduced into the metallic form for particular conditions. A re-oxidation occurs with time which is in good agreement with thermodynamics. Regarding uranium, the re

Investigation of molten metal droplet deposition and solidification for 3D printing techniques

International Nuclear Information System (INIS)

Wang, Chien-Hsun; Tsai, Ho-Lin; Wu, Yu-Che; Hwang, Weng-Sing

2016-01-01

This study investigated the transient transport phenomenon during the pile up of molten lead-free solder via the inkjet printing method. With regard to the droplet impact velocity, the distance from nozzle to substrate can be controlled by using the pulse voltage and distance control apparatus. A high-speed digital camera was used to record the solder impact and examine the accuracy of the pile up. These impact conditions correspond to We  =  2.1–15.1 and Oh  =  5.4  ×  10 −3 –3.8  ×  10 −3 . The effects of impact velocity and relative distance between two types of molten droplets on the shape of the impact mode are examined. The results show that the optimal parameters of the distance from nozzle to substrate and the spreading factor in this experiment are 0.5 mm and 1.33. The diameter, volume and velocity of the inkjet solder droplet are around 37–65 μ m, 25–144 picoliters, and 2.0–3.7 m s −1 , respectively. The vertical and inclined column structures of molten lead-free solder can be fabricated using piezoelectric ink-jet printing systems. The end-shapes of the 3D micro structure have been found to be dependent upon the distance from nozzle to substrate and the impact velocity of the molten lead-free solder droplet. (paper)

Saturated steams pressure of HfCl/sub 4/-KCl molten mixtures

Energy Technology Data Exchange (ETDEWEB)

Salyulev, A B; Smirnov, M V; Kudyakov, V Ya [AN SSSR, Sverdlovsk. Inst. Ehlektrokhimii

1980-02-01

A bellows null pressure gauge and the dynamic method were used to measure the total and partial pressures of saturated vapors of individual components of molten HfCl/sub 4/-KCl mixtures, as a function of temperature (260 to 1000 deg C) and composition (1.9 to 64.3 mol.% HfCl/sub 4/). Empirical equations expressing the relationship between pressure and temperature are presented. It is shown that in molten mixtures of hafnium tetrachloride with chlorides of alkaline metals its partial pressure dramatically increases when potassium chloride substitutes for cesium chloride.

Molten salt oxidation as an alternative to incineration

International Nuclear Information System (INIS)

Gray, L.W.; Adamson, M.G.; Cooper, J.F.; Farmer, J.C.; Upadhye, R.S.

1992-03-01

Molten Salt Oxidation was originally developed by Rockwell International as part of their coal gasification, and nuclear-and hazardous-waste treatment programs. Single-stage oxidation units employing molten carbonate salt mixtures were found to process up to one ton/day of common solid and liquid wastes (such as paper, rags, plastics, and solvents), and (in larger units) up to one ton/hour of coal. After the oxidation of coal with excess oxygen, coal ash residuals (alumina-silicates) were found adhering to the vessel walls above the liquid level. The phenomenon was not observed with coal gasification-i.e., under oxygen-deficient conditions. Lawrence Livermore National Laboratory (LLNL) is developing a two-stage/two-vessel approach as a possible means of extending the utility of the process to wastes which contain high concentrations of alumina-silicates in the form of soils or clays, or high concentrations of nitrates including low-level and transuranic wastes. The first stage operates under oxygen-deficient (''pyrolysis'') conditions; the second stage completes oxidation of the evolved gases. The process allows complete oxidation of the organic materials without an open flame. In addition, all acidic gases that would be generated in incinerators are directly metathesized via the molten Na 2 CO 3 to form stable salts (NaCl, Na 2 SO 4 etc.). Molten salt oxidation therefore avoids the corrosion problems associated with free HCl in incineration. The process is being developed to use pure O 2 feeds in lieu of air, in order to reduce offgas volume and retain the option of closed system operation. In addition, ash is wetted and retained in the melt of the first vessel which must be replaced (continuously or batch-wise). The LLNL Molten Salt unit is described together with the initial operating data

Application of molten salt oxidation for the minimization and recovery of plutonium-238 contaminated wastes

International Nuclear Information System (INIS)

Wishau, R.; Ramsey, K.B.; Montoya, A.

1998-01-01

This paper presents the technical and economic feasibility of molten salt oxidation technology as a volume reduction and recovery process for 238 Pu contaminated waste. Combustible low-level waste material contaminated with 238 Pu residue is destroyed by oxidation in a 900 C molten salt reaction vessel. The combustible waste is destroyed creating carbon dioxide and steam and a small amount of ash and insoluble 2328 Pu in the spent salt. The valuable 238 Pu is recycled using aqueous recovery techniques. Experimental test results for this technology indicate a plutonium recovery efficiency of 99%. Molten salt oxidation stabilizes the waste converting it to a non-combustible waste. Thus installation and use of molten salt oxidation technology will substantially reduce the volume of 238 Pu contaminated waste. Cost-effectiveness evaluations of molten salt oxidation indicate a significant cost savings when compared to the present plans to package, or re-package, certify and transport these wastes to the Waste Isolation Pilot Plant for permanent disposal. Clear and distinct cost advantages exist for MSO when the monetary value of the recovered 238 Pu is considered

Fundamental experiment on simulated molten core/concrete interaction

International Nuclear Information System (INIS)

Toda, S.; Katsumura, Y.

1994-01-01

If a complete and prolonged failure of coolant flow were to occur in a LWR or FBR, fission product decay heat would cause the fuel to overheat. If no available action to cool the fuel were taken, it would eventually melt. Ibis could lead to slumping of the molten core material and to the failure of the reactor pressure vessel and deposition of these materials into the concrete reactor cavity. Consequently, the molten core could melt and decompose the concrete. Vigorous agitation of the molten core pool by concrete decomposition gases is expected to enhance the convective heat transfer process. Besides the decomposition gases, melting concrete (slag) generated under the molten core pool will be buoyed up, and will also affect the downward heat transfer. Though, in this way, the heat transfer process across the interface is complicated by the slag and the gases evolved from the decomposed concrete, it is very important to make its process clear for the safety evaluation of nuclear reactors. Therefore, in this study, fundamental experiments were performed using simulated materials to observe the behaviors of the hot pool, slag and gases at the interface. Moreover, from the experimental observation, a correlation without empirical constants was proposed to calculate the interface heat transfer. The heat transfer across the interface would depend on thermo-physical interactions between the pool, slag and concrete which are changed by their thermal properties and interface temperature and so on. For example, the molten concrete is miscible in molten oxidic core debris, but is immiscible in metallic core debris. If a contact temperature between the molten core pool and the concrete falls below the solidus of the pool, solidification of the pool will occur. In this study, the case of immiscible slag in the pool is treated and solidification of the pool does not occur. Thus, water, paraffin and air were selected as the simulated molten core pool, concrete, and decomposition

Thermal Aging Effects on Residual Stress and Residual Strain Distribution on Heat Affected Zone of Alloy 600 in Dissimilar Metal Weld

Energy Technology Data Exchange (ETDEWEB)

Ham, Junhyuk; Choi, Kyoung Joon; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-10-15

Dissimilar metal weld (DMW), consisting of Alloy 600, Alloy 182, and A508 Gr.3, has been widely used as a joining material of the reactor pressure vessel penetration nozzle and the steam generator tubing for pressurized water reactors (PWR) because of its good mechanical strength, thermal conductivity, and corrosion resistance. Residual tensile stress is mainly nominated as a cause of SCC in light water reactors by IAEA report. So, to relax the residual stress, post-weld heat treatment is required after manufacturing process such as welding. However, thermal treatment has a great effect on the microstructure and the chromium depletion profile on Alloy 600, so called sensitization. By this reason, HAZ on Alloy 600 is critical to crack. According to G.A. Young et al., Crack growth rates (CGR) in the Alloy 600 HAZ were about 30 times faster than those in the Alloy 600 base metal tested under the same conditions. And according to Z.P. Lu et al., CGR in the Alloy 600 HAZ can be more than 20 times higher than that in its base metal. There are some methods to measure the exact value of residual stress on the material surface. The most common way is X-ray diffraction method (XRD). The principle of XRD is based on lattice strains and depends on the changes in the spacing of the atomic planes in material. And there is a computer simulation method to estimate residual stress distribution which is called ANSYS. This study was conducted to investigate how thermal aging affects residual stress and residual strain distribution of Alloy 600 HAZ. Following conclusions can be drawn from this study. According to preceding researches and this study, both the relaxation of residual stress and the change of residual strain follow as similar way, spreading out from concentrated region. The result of Vickers micro-hardness tester shows that tensile residual stresses are distributed broadly on the material aged by 15 years. Therefore, HT400{sub Y}15 material is weakest state for PWSCC. The

Estimation of zirconium in various process streams in molten salt electrorefining process

International Nuclear Information System (INIS)

Suganthi, S.; Vandarkuzhali, S.; Venkatesh, P.; Prabhakara Reddy, B.; Nagarajan, K.

2012-01-01

Molten salt electrorefining process is a non-aqueous pyrochemical process suitable for reprocessing spent metallic fuel. In this process the spent fuel is taken at the anode and the fuel elements are selectively electrotransported to a suitable cathode (either a solid steel cathode or liquid cadmium cathode) using molten LiCl-KCI as electrolyte. We have demonstrated electrorefining of UZr alloy at engineering scale level. 1 Kg U-6%Zr alloy was taken at the anode and pure uranium was recovered at a steel cathode using molten LiCIKCI-5%UCI 3 as electrolyte at 773 K. In this paper we present the method of dissolution, sample preparation and estimation of zirconium in various process streams in the electrorefining experiments carried out in our laboratory

Residual stresses and mechanical properties of metal matrix composites

International Nuclear Information System (INIS)

Persson, Christer.

1993-01-01

The large difference in coefficient of thermal expansion of the matrix and particles in a metal matrix composite will introduce residual stresses during cooling from process temperature. These stresses are locally very high, and are known to influence the mechanical behaviour of the material. Changes in the stress state will occur during heat treatments and when the material is loaded due to different elastic, plastic, and creep properties of the constituents. The change of residual stresses in an Al-SiC particulate composite after different degree of plastic straining has been studied. The effect of plastic straining was modelled by an Eshelby model. The model and the measurements both show that the stress in the loading direction decreases for a tensile plastic strain and increases for a compressive plastic strain. By x-ray diffraction the stress response in the matrix and particles can be measured independently. This has been used to determine the stress state under and after heat treatments and under mechanical loading in two Al 15% SiC metal matrix composites. By analysing the line width from x-ray experiment the changes in the microstrains in the material were studied. A finite element model was used to model the generation of thermal residual stresses, stress relaxation during heat treatments, and load sharing during the first load cycle. Calculated stresses and microstrains were found to be in good agreement with the measured values. The elastic behaviour of the composite can be understood largely in terms of elastic load transfer between matrix and particles. However, at higher loads when the matrix becomes plastic residual stresses also become important. 21 refs

Investigation of the thermodynamics governing metal hydride synthesis in the molten state process

International Nuclear Information System (INIS)

Stowe, Ashley C.; Berseth, Polly A.; Farrell, Thomas P.; Laughlin, Laura; Anton, Donald; Zidan, Ragaiy

2008-01-01

This work is aimed at utilizing a new synthetic technique to form novel complex hydrides for hydrogen storage. This technique is based on fusing different complex hydrides at elevated temperatures and pressures to form new species with improved hydrogen storage properties. Under conditions of elevated hydrogen overpressures and temperatures the starting materials can reach melting or near-melting point without decomposing (molten state processing), allowing for enhanced diffusion and exchange of elements among the starting materials. The formation and stabilization of these compounds, using the molten state process, is driven by the thermodynamic and kinetic properties of the starting and resulting compounds. Complex hydrides (e.g. NaK 2 AlH 6 , Mg(AlH 4 ) 2 ) were formed, structurally characterized and their hydrogen desorption properties were tested. In this paper we report on investigations of the thermodynamic aspects governing the process and products. We also report on the role of molar ratio in determining the final products. The effectiveness of the molten state process is compared with chemomechanical synthetic methods (ball milling)

Electrolytic reduction runs of 0.6 kg scale-simulated oxide fuel in a Li{sub 2}O-LiCl molten salt using metal anode shrouds

Energy Technology Data Exchange (ETDEWEB)

Choi, Eun-Young, E-mail: eychoi@kaeri.re.kr [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Lee, Jeong; Heo, Dong Hyun; Lee, Sang Kwon [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Jeon, Min Ku [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Department of Quantum Energy Chemical Engineering, University of Science and Technology, Gajeong-ro 217, Yuseong-gu, Daejeon 34113 (Korea, Republic of); Hong, Sun Seok [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Kim, Sung-Wook [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Department of Quantum Energy Chemical Engineering, University of Science and Technology, Gajeong-ro 217, Yuseong-gu, Daejeon 34113 (Korea, Republic of); Kang, Hyun Woo; Jeon, Sang-Chae; Hur, Jin-Mok [Korea Atomic Energy Research Institute, Daedoek-daero 989-111, Yuseong-gu, Daejeon 34057 (Korea, Republic of)

2017-06-15

Ten electrolytic reduction or oxide reduction (OR) runs of a 0.6 kg scale-simulated oxide fuel in a Li{sub 2}O-LiCl molten salt at 650 °C were conducted using metal anode shrouds. During this procedure, an anode shroud surrounds a platinum anode and discharges hot oxygen gas from the salt to outside of the OR apparatus, thereby preventing corrosion of the apparatus. In this study, a number of anode shrouds made of various metals were tested. Each metallic anode shroud consisted of a lower porous shroud for the salt phase and an upper nonporous shroud for the gas phase. A stainless steel (STS) wire mesh with five-ply layer was a material commonly used for the lower porous shroud for the OR runs. The metals tested for the upper nonporous shroud in the different OR runs are STS, nickel, and platinum- or silver-lined nickel. The lower porous shroud showed no significant damage during two consecutive OR runs, but exhibited signs of damage from three or more runs due to thermal stress. The upper nonporous shrouds made up of either platinum- or silver-lined nickel showed excellent corrosion resistance to hot oxygen gas while STS or nickel without any platinum or silver lining exhibited poor corrosion resistance. - Highlights: •Electrolytic reduction runs of a 0.6 kg scale-simulated oxide fuel in a Li{sub 2}O-LiCl molten salt at 650 °C were conducted using metal anode shrouds. •Each metallic anode shroud consisted of a lower porous shroud for the salt phase and an upper nonporous shroud for the gas phase. •The upper nonporous shrouds made up of noble metal-lined nickel showed excellent corrosion resistance to hot oxygen gas.

Electrolytic production of metals using a resistant anode

Science.gov (United States)

Tarcy, G.P.; Gavasto, T.M.; Ray, S.P.

1986-11-04

An electrolytic process is described comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO[sub 2] and/or Cu[sub 2]O. 2 figs.

Interfacing solvent extraction in the recovery of pyrochemical residues at the Savannah River Plant

International Nuclear Information System (INIS)

Gray, L.W.; Holcomb, H.P.

1986-01-01

The traditional feedstock for plutonium recovery at the Savannah River Plant (SRP) has been spent reactor fuel elements and irradiated targets. Feed sources have included both onsite reactors and a wide variety of domestic and foreign reactors. For the past few years, a growing and increasingly varied mix of unirradiated plutonium residues has been purified through SRP aqueous-based processes. Recently, plutonium residues generated in various chloride salt melts have become a significant offsite source of feed for SRP recovery operations. Impure plutonium metal and plutonium alloys have also been processed. A broader range of molten salt and other high temperature residues is anticipated for the future. The major advantage of solvent extraction for scrap purification is the versatility of the solvent extraction system which allows numerous contaminants to be removed by routine operations. Major concerns are nuclear safety control, corrosion of equipment, and control of releases to the environment. SRP's past, present, and future interfacing of solvent extraction in processing pyrochemical and other plutonium-containing residues is reviewed

Corrosion Behavior of a Surface Modified Inconel 713LC in a Hot Lithium Molten Salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Lim, Jong Ho; Seo, Chung Seok; Jung, Ki Jung; Park, Seoung Won

2005-01-01

The Li-reduction process involves the chemical reduction of spent fuel oxides by liquid lithium metal in a molten LiCl salt bath at 650 .deg. C followed by a separate electrochemical reduction of the lithium oxide (Li 2 O), which builds up in the salt bath. This process requires a high purity inert gas atmosphere inside a remote hot cell nuclear facility to prevent an unwanted Li oxidation and fires during the handling of the chemically active Li metal. In light of the limitations of the Li-reduction process, a direct electrolytic reduction technology is being developed by KAERI to enhance the process safety and economic viability. The electrolytic reduction of spent oxide fuel involves the liberation of the oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. Even so, the electrochemical process vessel must be resilient at 650 .deg. C in the presence of oxygen to enable high processing rates and an extended service life. But, the mechanism and the rate of the corrosion of the metals in a LiCl-Li 2 O molten salt under an oxidation condition are not clear. In the present work, the corrosion behavior and corrosion mechanism of a surface modified Inconel 713LC have been studied in the molten salt of LiCl-Li 2 O under an oxidation condition

Report on joint research in fiscal 1999. Research and development of technology to promote recycling of non-ferrous metal materials (Report on achievement in researches of demonstration tests and total system technology); 1999 nendo hitetsu kinzokukei sozai recycle sokushin gijutsu seika hokokusho. Jissho shiken kenkyu, total system gijutsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Development has been in progress on promotion of recycling the non-ferrous metal materials, particularly aluminum, base metals and rare metals (such as copper). For aluminum, researches were made on demonstration of the crystal separation process, vacuum deposition process, molten scrap cleaning technology, and residual dross utilizing technology. In the crystal separation process to remove Fe and Si, and the vacuum deposition process to remove Zn, trial operation and adjustments were performed on the demonstration and testing facilities, making simulation in the scale of 1000 tons a month possible. In the molten scrap cleaning technology, discussions were given on a method to install on the trough a filter permitting micro inclusions in the molten scrap, but no results as have been expected were obtained. The residual dross was used on a trial basis for applications such as road aggregate and refractory materials. In the exhaust treatment, it was recognized effective that activated carbon and slaked lime are used simultaneously to remove hydrochloric acid and dioxins. In developing a technology to regenerate high-grade copper from sludge dust, discussions were given on design, fabrication, and trial operation of the demonstration facilities, partly by using a demonstration plant, with regard to the five related technologies including a technology for high precision refining of scraps, and high-speed metal melting technology. (NEDO)

Candidate molten salt investigation for an accelerator driven subcritical core

International Nuclear Information System (INIS)

Sooby, E.; Baty, A.; Beneš, O.; McIntyre, P.; Pogue, N.; Salanne, M.; Sattarov, A.

2013-01-01

Highlights: • Developing accelerator driven subcritical fission to destroy transuranics in SNF. • The core is a vessel containing a molten mixture of NaCl and transuranic chlorides. • Molecular dynamics used to calculate the thermophysical properties of the salt. • Density and molecular structure for actinide salts reported here. • The neutronics of ADS fission in molten salt are presented. -- Abstract: We report a design for accelerator-driven subcritical fission in a molten salt core (ADSMS) that utilizes a fuel salt composed of NaCl and transuranic (TRU) chlorides. The ADSMS core is designed for fast neutronics (28% of neutrons >1 MeV) to optimize TRU destruction. The choice of a NaCl-based salt offers benefits for corrosion, operating temperature, and actinide solubility as compared with LiF-based fuel salts. A molecular dynamics (MD) code has been used to estimate properties of the molten salt system which are important for ADSMS design but have never been measured experimentally. Results from the MD studies are reported. Experimental measurements of fuel salt properties and studies of corrosion and radiation damage on candidate metals for the core vessel are anticipated

Candidate molten salt investigation for an accelerator driven subcritical core

Energy Technology Data Exchange (ETDEWEB)

Sooby, E., E-mail: soobyes@tamu.edu [Texas A and M University, Accelerator Research Laboratory, 3380 University Dr. East, College Station, TX 77845 (United States); Baty, A. [Texas A and M University, Accelerator Research Laboratory, 3380 University Dr. East, College Station, TX 77845 (United States); Beneš, O. [European Commission, DG Joint Research Centre, Institute for Transuranium Elements, P.O. Box 2340, 76125 Karlsruhe (Germany); McIntyre, P.; Pogue, N. [Texas A and M University, Accelerator Research Laboratory, 3380 University Dr. East, College Station, TX 77845 (United States); Salanne, M. [Université Pierre et Marie Curie, CNRS, Laboratoire PECSA, F-75005 Paris (France); Sattarov, A. [Texas A and M University, Accelerator Research Laboratory, 3380 University Dr. East, College Station, TX 77845 (United States)

2013-09-15

Highlights: • Developing accelerator driven subcritical fission to destroy transuranics in SNF. • The core is a vessel containing a molten mixture of NaCl and transuranic chlorides. • Molecular dynamics used to calculate the thermophysical properties of the salt. • Density and molecular structure for actinide salts reported here. • The neutronics of ADS fission in molten salt are presented. -- Abstract: We report a design for accelerator-driven subcritical fission in a molten salt core (ADSMS) that utilizes a fuel salt composed of NaCl and transuranic (TRU) chlorides. The ADSMS core is designed for fast neutronics (28% of neutrons >1 MeV) to optimize TRU destruction. The choice of a NaCl-based salt offers benefits for corrosion, operating temperature, and actinide solubility as compared with LiF-based fuel salts. A molecular dynamics (MD) code has been used to estimate properties of the molten salt system which are important for ADSMS design but have never been measured experimentally. Results from the MD studies are reported. Experimental measurements of fuel salt properties and studies of corrosion and radiation damage on candidate metals for the core vessel are anticipated.

Ultra-fast boriding of metal surfaces for improved properties

Science.gov (United States)

Timur, Servet; Kartal, Guldem; Eryilmaz, Osman L.; Erdemir, Ali

2015-02-10

A method of ultra-fast boriding of a metal surface. The method includes the step of providing a metal component, providing a molten electrolyte having boron components therein, providing an electrochemical boriding system including an induction furnace, operating the induction furnace to establish a high temperature for the molten electrolyte, and boriding the metal surface to achieve a boride layer on the metal surface.

Molten salt breeder reactor

International Nuclear Information System (INIS)

1977-01-01

MSBR Study Group formed in October 1974 has studied molten salt breeder reactor and its various aspects. Usage of a molten salt fuel, extremely interesting as reactor chemistry, is a great feature to MSBR; there is no need for separate fuel making, reprocessing, waste storage facilities. The group studied the following, and these results are presented: molten salt technology, molten salt fuel chemistry and reprocessing, reactor characteristics, economy, reactor structural materials, etc. (Mori, K.)

Domestic Material Content in Molten-Salt Concentrating Solar Power Plants

Energy Technology Data Exchange (ETDEWEB)

Turchi, Craig [National Renewable Energy Lab. (NREL), Golden, CO (United States); Kurup, Parthiv [National Renewable Energy Lab. (NREL), Golden, CO (United States); Akar, Sertac [National Renewable Energy Lab. (NREL), Golden, CO (United States); Flores, Francisco [National Renewable Energy Lab. (NREL), Golden, CO (United States)

2015-08-26

This study lists material composition data for two concentrating solar power (CSP) plant designs: a molten-salt power tower and a hypothetical parabolic trough plant, both of which employ a molten salt for the heat transfer fluid (HTF) and thermal storage media. The two designs have equivalent generating and thermal energy storage capacities. The material content of the saltHTF trough plant was approximately 25% lower than a comparably sized conventional oil-HTF parabolic trough plant. The significant reduction in oil, salt, metal, and insulation mass by switching to a salt-HTF design is expected to reduce the capital cost and LCOE for the parabolic trough system.

Application of metal oxide refractories for melting and casting reactive metals

International Nuclear Information System (INIS)

Jessen, N.C. Jr.; Holcombe, C.E. Jr.; Townsend, A.B.

1979-01-01

Extensive investigations have been conducted to develop metal oxide refractories for containment of molten uranium and uranium alloys. Since uranium and uranium alloys are readily susceptable to the formation of complex oxides, carbides, nitrides, intermetallic compounds, and suboxide reactions, severe problems exist for the production of quality castings. These contamination reactions are dependent on temperature, pressure, and molten metal interfacial reactions. The need for high purity metals to meet specification repeatedly has resulted in the development of improved metal oxide refractories and sophisticated furnace controls. Applications of Y 2 O 3 for use as a crucible and mold coating, precision molds and cores, and high temperature castable ceramics are discussed. Experimental results on melt impurity levels, thermal controls during melting, surface interactions and casting quality are presented

Impingement heat flux by dispersed molten metal fuel on a horizontal stainless steel structure

International Nuclear Information System (INIS)

Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

1989-01-01

Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high void-age (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 2 tabs

Sidewall containment of liquid metal with horizontal alternating magnetic fields

Science.gov (United States)

Pareg, Walter F.

1990-01-01

An apparatus for confining molten metal with a horizontal alternating magnetic field. In particular, this invention employs a magnet that can produce a horizontal alternating magnetic field to confine a molten metal at the edges of parallel horizontal rollers as a solid metal sheet is cast by counter-rotation of the rollers.

A brief history of residual alkali metal destruction development in the UK

International Nuclear Information System (INIS)

Fletcher, Brian

2014-01-01

The reactors at Dounreay are being decommissioned and there is a need to remove all the residual alkali metal before they can be dismantled. When the Prototype Fast Reactor was shut down work was started to remove the bulk sodium and development of the Water Vapour Nitrogen (WVN) process for the destruction of the residual alkali metal commenced. This development has been ongoing to the present day. Trials began with small amounts of sodium and NaK before moving to larger scale experiments. The development raised a number of issues. As knowledge was built up, the development was expanded to deal with NaK pools in the DFR. Differences in the behaviour of NaK and sodium led to various different processes being developed. This paper presents a brief history of the alkali metal destruction process development within the UK and highlights some of the lessons learnt for future application during reactor decommissioning (authors)

The chemistry of molten salt mixtures: application to the reductive extraction of lanthanides and actinides by a liquid metal; Chimie des melanges de sels fondus. Application a l'extraction reductrice d'actinides et de lanthanides par un metal liquide

Energy Technology Data Exchange (ETDEWEB)

Finne, J

2005-10-15

The design of a process of An/Ln separation by liquid - liquid extraction can be used for on-line purification of the molten salt in a molten salt nuclear reactor (Generation IV) as well as reprocessing various spent fuels. In order to establish the chemical properties of An and Ln in molten salt mediums, E - pO{sub 2} - diagrams were established for the relevant chemical elements. With the purpose of checking the possibilities of separating the An from Ln, the real activity coefficients in liquid metals were measured. An experimental protocol was developed and validated on the Gd/Ga system. It was then transferred to radioactive environment to measure the activity coefficient of Pu in Ga. The results made it possible to estimate the effectiveness of the Pu extraction and its separation from Gd and Ce. The selectivity was shown to decrease with the temperature and Al and Ga showed a good selectivity between Pu and the Ce in fluoride medium. (author)

A Rechargeable High-Temperature Molten Salt Iron-Oxygen Battery.

Science.gov (United States)

Peng, Cheng; Guan, Chengzhi; Lin, Jun; Zhang, Shiyu; Bao, Hongliang; Wang, Yu; Xiao, Guoping; Chen, George Zheng; Wang, Jian-Qiang

2018-06-11

The energy and power density of conventional batteries are far lower than their theoretical expectations, primarily because of slow reaction kinetics that are often observed under ambient conditions. Here we describe a low-cost and high-temperature rechargeable iron-oxygen battery containing a bi-phase electrolyte of molten carbonate and solid oxide. This new design merges the merits of a solid-oxide fuel cell and molten metal-air battery, offering significantly improved battery reaction kinetics and power capability without compromising the energy capacity. The as-fabricated battery prototype can be charged at high current density, and exhibits excellent stability and security in the highly charged state. It typically exhibits specific energy, specific power, energy density, and power density of 129.1 Wh kg -1 , 2.8 kW kg -1 , 388.1 Wh L -1 , and 21.0 kW L -1 , respectively, based on the mass and volume of the molten salt. © 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Cermet materials prepared by combustion synthesis and metal infiltration

Science.gov (United States)

Holt, Joseph B.; Dunmead, Stephen D.; Halverson, Danny C.; Landingham, Richard L.

1991-01-01

Ceramic-metal composites (cermets) are made by a combination of self-propagating high temperature combustion synthesis and molten metal infiltration. Solid-gas, solid-solid and solid-liquid reactions of a powder compact produce a porous ceramic body which is infiltrated by molten metal to produce a composite body of higher density. AlN-Al and many other materials can be produced.

Method of producing homogeneous mixed metal oxides and metal-metal oxide mixtures

International Nuclear Information System (INIS)

1980-01-01

Finely divided powders are prepared by first reacting an aqueous solution containing dissolved metal values with excess urea. After the reaction of water in the solution with urea is complete, the resulting molten urea solution is heated to cause metal values in solution to precipitate. The resulting mixture containing precipitated metal values is heated to evaporate volatile material, leaving a dry powder containing the metal values. Detailed examples are given. (U.K.)

Advanced heat exchanger development for molten salts

Energy Technology Data Exchange (ETDEWEB)

Sabharwall, Piyush, E-mail: Piyush.Sabharwall@inl.gov [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Clark, Denis; Glazoff, Michael [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark [University of Wisconsin, Madison (United States)

2014-12-15

Highlights: • Hastelloy N and 242, shows corrosion resistance to molten salt at nominal operating temperatures. • Both diffusion welds and sheet material in Hastelloy N were corrosion tested in at 650, 700, and 850 °C for 200, 500, and 1000 h. • Thermal gradients and galvanic couples in the molten salts enhance corrosion rates. • Corrosion rates found were typically <10 mils per year. - Abstract: This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non-nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, that show good corrosion resistance in molten salt at nominal operating temperatures up to 700 °C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in 58 mol% KF and 42 mol% ZrF{sub 4} at 650, 700, and 850 °C for 200, 500, and 1000 h. Corrosion rates were similar between welded and nonwelded materials, typically <100 μm per year after 1000 h of corrosion tests. No catastrophic corrosion was observed in the diffusion welded regions. For materials of construction, nickel-based alloys and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of the type of salt impurity and alloy composition, with respect to chromium and carbon, to better define the best conditions for corrosion resistance. Also presented is the division of the nuclear reactor and high-temperature components per American Society of Mechanical

Establishment of cooperation basis of joint research on the mixed waste molten salt oxidation technology

International Nuclear Information System (INIS)

Yang, Hee Chul; Cho, Y. J.; Kim, J. H.; Yoo, J. H.; Yun, H. C.; Lee, D. G.

2005-08-01

Molten salt oxidation, MSO for short, is a robust technology that can effectively treat mixed waste (radioactive waste including hazardous metals or organics). It can safely and economically treat the difficult wastes such as not-easily destroyable toxic organic waste, medical waste, chemical warfare and energetic materials such as propellant and explosives, all of which are not easily treated by an incinerator or other currently existing thermal treatment system. Therefore, molten salt oxidation technology should be developed and utilized to treat a lot of niche waste stored in the nuclear and environmental industries. So, if we put the MSO technology to practical use by Korea-Vietnam joint research, we can reduce R and D fund for MSO technology by ourselves and we can expect an export of the outcome of nuclear R and D in Korea. For Establishment of cooperation basis of joint research concerning molten salt oxidation technology between KOREA and VIETNAM, in this research, We invited two Vietnamese researchers and we introduced our experimental scale molten salt oxidation system in order to let them understand molten salt oxidation technology. We also visited Viet man and we consulted about molten salt oxidation process. We held seminar on the mixed waste molten salt oxidation technology, discussed on the joint research on the mixed waste molten salt oxidation technology and finally we wrote MOU for joint research

Establishment of cooperation basis of joint research on the mixed waste molten salt oxidation technology

Energy Technology Data Exchange (ETDEWEB)

Yang, Hee Chul; Cho, Y. J.; Kim, J. H.; Yoo, J. H.; Yun, H. C.; Lee, D. G

2005-08-01

Molten salt oxidation, MSO for short, is a robust technology that can effectively treat mixed waste (radioactive waste including hazardous metals or organics). It can safely and economically treat the difficult wastes such as not-easily destroyable toxic organic waste, medical waste, chemical warfare and energetic materials such as propellant and explosives, all of which are not easily treated by an incinerator or other currently existing thermal treatment system. Therefore, molten salt oxidation technology should be developed and utilized to treat a lot of niche waste stored in the nuclear and environmental industries. So, if we put the MSO technology to practical use by Korea-Vietnam joint research, we can reduce R and D fund for MSO technology by ourselves and we can expect an export of the outcome of nuclear R and D in Korea. For Establishment of cooperation basis of joint research concerning molten salt oxidation technology between KOREA and VIETNAM, in this research, We invited two Vietnamese researchers and we introduced our experimental scale molten salt oxidation system in order to let them understand molten salt oxidation technology. We also visited Viet man and we consulted about molten salt oxidation process. We held seminar on the mixed waste molten salt oxidation technology, discussed on the joint research on the mixed waste molten salt oxidation technology and finally we wrote MOU for joint research.

Effect of constraint condition and internal medium on residual stress under overlay welding for dissimilar metal welding

International Nuclear Information System (INIS)

Song, Tae Kwang; Kim, Yun Jae; Lee, Kyoung Soo; Park, Chi Yong; Kim, Jong Sung; Kim, Jin Weon

2007-01-01

In nuclear power plants, residual stress of dissimilar metal weld propagates cracks in the weld metal which is susceptible to stress corrosion cracking. Overlay welding is a process widely used to mitigate residual stress replacing inside tensile stress by compression stress. However, according to the result of this study the effect of overlay welding on residual stress depends on both internal medium and constraint condition. The purpose of this study is to maximize the positive effect of overlay welding by finite element analyses

Recovery of protactinium from molten fluoride nuclear fuel compositions

Science.gov (United States)

Baes, C.F. Jr.; Bamberger, C.; Ross, R.G.

1973-12-25

A method is provided for separating protactinium from a molten fluonlde salt composition consisting essentially of at least one alkali and alkaline earth metal fluoride and at least one soluble fluoride of uranium or thorium which comprises oxidizing the protactinium in said composition to the + 5 oxidation state and contacting said composition with an oxide selected from the group consisting of an alkali metal oxide, an alkaline earth oxide, thorium oxide, and uranium oxide, and thereafter isolating the resultant insoluble protactinium oxide product from said composition. (Official Gazette)

Aqueous recovery of plutonium from pyrochemical processing residues

International Nuclear Information System (INIS)

Gray, L.W.; Gray, J.H.

1984-01-01

Pyrochemical processes provide rapid methods to reclaim plutonium from scrap residues. Frequently, however, these processes yield an impure plutonium product and waste residues that are contaminated with actinides and are therefore nondiscardable. The Savannah River Laboratory and Plant and the Rocky Flats Plant are jointly developing new processes using both pyrochemistry and aqueous chemistry to generate pure product and discardable waste. An example of residue being treated is that from the molten salt extraction (MSE), a mixture of NaCl, KCl, MgCl 2 , PuCl 3 , AmCl 3 , PuO 2 , and Pu 0 . This mixture is scrubbed with molten aluminum containing a small amount of magnesium to produce a nonhomogeneous Al-Pu-Am-Mg alloy. This process, which rejects most of the NaCl-KCl-MgCl 2 salts, results in a product easily dissolved in 6M HNO 3 -0.1M HF. Any residual chloride in the product is removed by precipitation with Hg(I) followed by centrifuging. Plutonium and americium are then separated by the standard Purex process. The americium, initially diverted to the solvent extraction waste stream, can either be recovered or sent to waste

Two-step method to evaluate equibiaxial residual stress of metal surface based on micro-indentation tests

International Nuclear Information System (INIS)

Nishikawa, Masaaki; Soyama, Hitoshi

2011-01-01

Highlights: → The sensitivity to residual stress was improved by selecting the depth parameter. → Residual stress could be obtained while determining the effect of unknown parameters. → The estimated residual stress agreed well with those of X-ray diffraction. -- Abstract: The present study proposed a method to evaluate the equibiaxial compressive residual stress of a metal surface by means of a depth-sensing indentation method using a spherical indenter. Inverse analysis using the elastic-plastic finite-element model for an indentation test was established to evaluate residual stress from the indentation load-depth curve. The proposed inverse analysis utilizes two indentation test results for a reference specimen whose residual stress is already known and for a target specimen whose residual stress is unknown, in order to exclude the effect of other unknown mechanical properties, such as Young's modulus and yield stress. Residual stress estimated by using the indentation method is almost identical to that measured by X-ray diffraction for indentation loads of 0.49-0.98 N. Therefore, it can be concluded that the proposed method can effectively evaluate residual stress on metal surface.

Chemical Separation of Fission Products in Uranium Metal Ingots from Electrolytic Reduction Process

International Nuclear Information System (INIS)

Lee, Chang-Heon; Kim, Min-Jae; Choi, Kwang-Soon; Jee, Kwang-Yong; Kim, Won-Ho

2006-01-01

Chemical characterization of various process materials is required for the optimization of the electrolytic reduction process in which uranium dioxide, a matrix of spent PWR fuels, is electrolytically reduced to uranium metal in a medium of LiCl-Li 2 O molten at 650 .deg. C. In the uranium metal ingots of interest in this study, residual process materials and corrosion products as well as fission products are involved to some extent, which further adds difficulties to the determination of trace fission products. Besides it, direct inductively coupled plasma atomic emission spectrometric (ICP-AES) analysis of uranium bearing materials such as the uranium metal ingots is not possible because a severe spectral interference is found in the intensely complex atomic emission spectra of uranium. Thus an adequate separation procedure for the fission products should be employed prior to their determinations. In present study ion exchange and extraction chromatographic methods were adopted for selective separation of the fission products from residual process materials, corrosion products and uranium matrix. The sorption behaviour of anion and tri-nbutylphosphate (TBP) extraction chromatographic resins for the metals in acidic solutions simulated for the uranium metal ingot solutions was investigated. Then the validity of the separation procedure for its reliability and applicability was evaluated by measuring recoveries of the metals added

Effects of residues from municipal solid waste landfill on corn yield and heavy metal content

International Nuclear Information System (INIS)

Prabpai, S.; Charerntanyarak, L.; Siri, B.; Moore, M.R.; Noller, Barry N.

2009-01-01

The effects of residues from municipal solid waste landfill, Khon Kaen Municipality, Thailand, on corn (Zea mays L.) yield and heavy metal content were studied. Field experiments with randomized complete block design with five treatments (0, 20, 40, 60 and 80% v/v of residues and soil) and four replications were carried out. Corn yield and heavy metal contents in corn grain were analyzed. Corn yield increased by 50, 72, 85 and 71% at 20, 40, 60 and 80% treatments as compared to the control, respectively. All heavy metals content, except cadmium, nickel and zinc, in corn grain were not significantly different from the control. Arsenic, cadmium and zinc in corn grain were strongly positively correlated with concentrations in soil. The heavy metal content in corn grain was within regulated limits for human consumption.

Multiphysics Modeling for Dimensional Analysis of a Self-Heated Molten Regolith Electrolysis Reactor for Oxygen and Metals Production on the Moon and Mars

Science.gov (United States)

Dominguez, Jesus A.; Sibille, Laurent

2010-01-01

The technology of direct electrolysis of molten lunar regolith to produce oxygen and molten metal alloys has progressed greatly in the last few years. The development of long-lasting inert anodes and cathode designs as well as techniques for the removal of molten products from the reactor has been demonstrated. The containment of chemically aggressive oxide and metal melts is very difficult at the operating temperatures ca 1600 C. Containing the molten oxides in a regolith shell can solve this technical issue and can be achieved by designing a self-heating reactor in which the electrolytic currents generate enough Joule heat to create a molten bath. In a first phase, a thermal analysis model was built to study the formation of a melt of lunar basaltic regolith irradiated by a focused solar beam This mode of heating was selected because it relies on radiative heat transfer, which is the dominant mode of transfer of energy in melts at 1600 C. Knowing and setting the Gaussian-type heat flux from the concentrated solar beam and the phase and temperature dependent thermal properties, the model predicts the dimensions and temperature profile of the melt. A validation of the model is presented in this paper through the experimental formation of a spherical cap melt realized by others. The Orbitec/PSI experimental setup uses an 3.6-cm diameter concentrated solar beam to create a hemispheric melt in a bed of lunar regolith simulant contained in a large pot. Upon cooling, the dimensions of the vitrified melt are measured to validate the thermal model. In a second phase, the model is augmented by multiphysics components to compute the passage of electrical currents between electrodes inserted in the molten regolith. The current through the melt generates Joule heating due to the high resistivity of the medium and this energy is transferred into the melt by conduction, convection and primarily by radiation. The model faces challenges in two major areas, the change of phase as

Residual stress measurement inside a dissimilar metal weld mock-up of the pressurizer safety and relief nozzle

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Rabello, Emerson G.; Silva, Luiz L.; Mansur, Tanius R.; Martins, Ketsia S.

2015-01-01

Residual stresses are present in materials or structural component in the absence of external loads or changes in temperatures. The most common causes of residual stresses being present are the manufacturing or assembling processes. All manufacturing processes, such as casting, welding, machining, molding, heat treatment, among others, introduces residual stresses into the manufactured object. The residual stresses effects could be beneficial or detrimental, depending on its distribution related to the component or structure, its load service and if it is compressive or tensile. In this work, the residual strains and stresses inside a mock-up that simulates the safety and relief nozzle of Angra 1 Nuclear Power Plant pressurizer were studied. The current paper presents a blind hole-drilling method residual stress measurements both at the inner surface of dissimilar metal welds of dissimilar metal weld nozzle mock-up. (author)

Residual stress measurement inside a dissimilar metal weld mock-up of the pressurizer safety and relief nozzle

Energy Technology Data Exchange (ETDEWEB)

Campos, Wagner R.C.; Rabello, Emerson G.; Silva, Luiz L.; Mansur, Tanius R., E-mail: wrcc@cdtn.br, E-mail: egr@cdtn.br, E-mail: silvall@cdtn.br, E-mail: tanius@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte (Brazil). Servico de Integridade Estrutural; Martins, Ketsia S., E-mail: ketshinoda@hotmail.com [Universidade Federal de Minas Gerais (UFMG), Nelo Horizonte (Brazil). Departamento de Engenharia Metalurgica

2015-07-01

Residual stresses are present in materials or structural component in the absence of external loads or changes in temperatures. The most common causes of residual stresses being present are the manufacturing or assembling processes. All manufacturing processes, such as casting, welding, machining, molding, heat treatment, among others, introduces residual stresses into the manufactured object. The residual stresses effects could be beneficial or detrimental, depending on its distribution related to the component or structure, its load service and if it is compressive or tensile. In this work, the residual strains and stresses inside a mock-up that simulates the safety and relief nozzle of Angra 1 Nuclear Power Plant pressurizer were studied. The current paper presents a blind hole-drilling method residual stress measurements both at the inner surface of dissimilar metal welds of dissimilar metal weld nozzle mock-up. (author)

Detection and removal of molten salts from molten aluminum alloys

Energy Technology Data Exchange (ETDEWEB)

K. Butcher; D. Smith; C. L. Lin; L. Aubrey

1999-08-02

Molten salts are one source of inclusions and defects in aluminum ingots and cast shapes. A selective adsorption media was used to remove these inclusions and a device for detection of molten salts was tested. This set of experiments is described and the results are presented and analyzed.

Fabrication of aluminum nitride crucibles for molten salt and plutonium compatibility studies

International Nuclear Information System (INIS)

Phillips, J.A.

1991-01-01

The overall objective of this research was to fabricate a calcium oxide sinter-aided aluminum nitride crucible and determine the compatibility of this crucible with molten chloride salts and plutonium metal in the DOR process. Calcium oxide sinter-aided aluminum nitride was preferred over yttrium oxide sinter-aided aluminum nitride because of (1) the presence of calcium chloride, calcium oxide, and calcium metal in the molten salts utilized in the DOR process, and (2) the higher volatility of the secondary phases formed compared with phases resulting from the addition of yttrium oxide during the aluminum nitride sintering process. The calcium oxide system may yield a higher purity crystal structure with fewer secondary phases present than in the yttrium oxide system. The secondary phases that are present in the grain boundaries may be unreactive with the calcium chloride salt due to the presence of calcium in the secondary phases

SEPARATION OF METAL SALTS BY ADSORPTION

Science.gov (United States)

Gruen, D.M.

1959-01-20

It has been found that certain metal salts, particularly the halides of iron, cobalt, nickel, and the actinide metals, arc readily absorbed on aluminum oxide, while certain other salts, particularly rare earth metal halides, are not so absorbed. Use is made of this discovery to separate uranium from the rare earths. The metal salts are first dissolved in a molten mixture of alkali metal nitrates, e.g., the eutectic mixture of lithium nitrate and potassium nitrate, and then the molten salt solution is contacted with alumina, either by slurrying or by passing the salt solution through an absorption tower. The process is particularly valuable for the separation of actinides from lanthanum-group rare earths.

Sidewall containment of liquid metal with horizontal alternating magnetic fields

International Nuclear Information System (INIS)

Pareg, W.F.

1990-01-01

This patent describes an apparatus for confining molten metal. It comprises: containment means having an open side; a magnet capable of generating a mainly horizontal alternating magnetic field. The the magnet is located adjacent to the open side of the containment means whereby the field generated by the magnet is capable of inducing eddy currents in a thin layer at the surface of the molten metal which interact with the magnetic field producing a force that can contain the molten metal within the containment means; wherein the magnet includes: magnetic poles located adjacent to the open side of the confinement means; a core connecting the poles; a coil encircling the core, the coil capable of being responsive to a current source; whereby an alternating magnetic field can be generated between the poles and parallel to the open side of the containment means so that a molten metal can be confined within the confinement means

Analysis of molten fuel behavior in coolant channel during severe accidents in KALIMER

International Nuclear Information System (INIS)

Suk, Soo Dong; Lee, Yong Bum; Hahn, Do Hee

2004-11-01

Preliminary safety analyses of the KALIMER-600 design have shown that the design has inherent safety characteristics and is capable of accommodating double fault initiators such as ATWS events without boiling coolant or melting fuel. For the future design of liquid metal reactor, however, the evaluation of the safety performance and the determination of containment requirements may require consideration of tripe-fault accident sequences of extremely low probability of occurrence that leads to fuel melting. For any postulated accident sequence which leads to core melting, in-vessel retention of the core debris will required as a design requirement for the future design of LMR. For sodium-cooled core designs with metallic fuel, one of the major phenomenological modeling uncertainties to be resolved is the potential for freezing and plugging of molten metallic fuel in above- and below-core structures and possibly in inter-subassembly spaces. In this study, scoping analyses were carried out to evaluate the penetration depths in the coolant channels by molten fuel mixture during the unprotected loss-of-flow accidents in the core of the KALIMER-600. It is assumed in the analyses that a solid fuel crust would start to form upon contact with the coolant channel structure temperature of which is below the fuel solidus. The analysis results predict that the coolant channels would be plugged by the freezing molten fuel in the inlet lower shield as well as in the outlet, fission-gas-plenum region for the KALIMER-600 design

Molten material-containing vessel

International Nuclear Information System (INIS)

Akagawa, Katsuhiko

1998-01-01

The molten material-containing vessel of the present invention comprises a vessel main body having an entrance opened at the upper end, a lid for closing the entrance, an outer tube having an upper end disposed at the lower surface of the lid, extended downwardly and having an closed lower end and an inner tube disposed coaxially with the outer tube. When a molten material is charged from the entrance to the inside of the vessel main body of the molten material-containing vessel and the entrance is closed by the lid, the outer tube and the inner tube are buried in the molten material in the vessel main body, accordingly, a fluid having its temperature elevated by absorption of the heat of the molten material rises along the inner circumferential surface of the outer tube, abuts against the lower surface of the lid and cooled by exchanging heat with the lid and forms a circulating flow. Since the heat in the molten material is continuously absorbed by the fluid, transferred to the lid and released from the lid to the atmospheric air, heat releasing efficiency can be improved compared with conventional cases. (N.H.)

Co-ordination of heterovalent cation impurities in molten salts

International Nuclear Information System (INIS)

Andreoni, W.; Rovere, M.; Tosi, M.P.

1982-01-01

The local liquid structure around heterovalent cation impurities in molten chlorides is discussed in relation to spectroscopic data on solutions of transition metal ions. A tightly packed, low co-ordination shell is shown to be favoured by Coulomb ionic interactions for physically reasonable values of the size of the impurity. A competition between these forces and ''crystal field'' interactions favouring octahedral co-ordination is thus to be expected for many transition metal ions, as suggested by Gruen and McBeth. The transition observed for some transition metal ions from higher to lower co-ordination with increasing temperature is attributed primarily to entropy differences, that are roughly estimated in a solid-like model. (author)

Purification of alkali metal nitrates

Science.gov (United States)

Fiorucci, Louis C.; Gregory, Kevin M.

1985-05-14

A process is disclosed for removing heavy metal contaminants from impure alkali metal nitrates containing them. The process comprises mixing the impure nitrates with sufficient water to form a concentrated aqueous solution of the impure nitrates, adjusting the pH of the resulting solution to within the range of between about 2 and about 7, adding sufficient reducing agent to react with heavy metal contaminants within said solution, adjusting the pH of the solution containing reducing agent to effect precipitation of heavy metal impurities and separating the solid impurities from the resulting purified aqueous solution of alkali metal nitrates. The resulting purified solution of alkali metal nitrates may be heated to evaporate water therefrom to produce purified molten alkali metal nitrate suitable for use as a heat transfer medium. If desired, the purified molten form may be granulated and cooled to form discrete solid particles of alkali metal nitrates.

Residual stresses in laser direct metal deposited Waspaloy

Energy Technology Data Exchange (ETDEWEB)

Moat, R.J., E-mail: richard.moat@manchester.ac.uk [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Pinkerton, A.J.; Li, L. [Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, University of Manchester, M60 1QD (United Kingdom); Withers, P.J.; Preuss, M. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

2011-03-15

Research highlights: {yields} Neutron diffraction and the contour method show good agreement. {yields} Tensile stresses found parallel to the surfaces. {yields} Compressive stresses within the bulk of the structures. {yields} Residual stress weakly dependent on the laser pulse parameters. {yields} Maximum tensile residual stress unaffected across range of pulse parameters used. - Abstract: This paper reports a study into the effect of laser pulse length and duty cycle on the residual stress distributions in multi-track laser direct metal deposits of Waspaloy onto an Inconel 718 substrate. The residual stresses have been evaluated using neutron diffraction and the contour method, while electron microscopy and micro hardness indentation have been used to map the concomitant microstructural variation. In all cases, near the tops of the deposited walls, the longitudinal stresses are tensile towards the mid-length of the wall, while the stresses perpendicular to the substrate are negligible. By contrast near the base of the walls, the stresses along the direction of deposition are small, while the stresses perpendicular to the substrate are compressive at the centre and tensile towards the ends. Consistent with previous observations, the stresses parallel to free surfaces are tensile, balanced by compressive stresses in the interior (an inverse quench stress profile). These profiles have been found to be weakly dependent on the laser pulse parameters, most notably an increase in tensile stress gradient with increasing duty cycle, but the maximum residual stresses are largely unaffected. Furthermore, microstructural analysis has shown that the effect of laser pulse parameters on grain morphology in multi-track thick walls is less marked than previously reported for single-track wall structures.

Residual stresses in laser direct metal deposited Waspaloy

International Nuclear Information System (INIS)

Moat, R.J.; Pinkerton, A.J.; Li, L.; Withers, P.J.; Preuss, M.

2011-01-01

Research highlights: → Neutron diffraction and the contour method show good agreement. → Tensile stresses found parallel to the surfaces. → Compressive stresses within the bulk of the structures. → Residual stress weakly dependent on the laser pulse parameters. → Maximum tensile residual stress unaffected across range of pulse parameters used. - Abstract: This paper reports a study into the effect of laser pulse length and duty cycle on the residual stress distributions in multi-track laser direct metal deposits of Waspaloy onto an Inconel 718 substrate. The residual stresses have been evaluated using neutron diffraction and the contour method, while electron microscopy and micro hardness indentation have been used to map the concomitant microstructural variation. In all cases, near the tops of the deposited walls, the longitudinal stresses are tensile towards the mid-length of the wall, while the stresses perpendicular to the substrate are negligible. By contrast near the base of the walls, the stresses along the direction of deposition are small, while the stresses perpendicular to the substrate are compressive at the centre and tensile towards the ends. Consistent with previous observations, the stresses parallel to free surfaces are tensile, balanced by compressive stresses in the interior (an inverse quench stress profile). These profiles have been found to be weakly dependent on the laser pulse parameters, most notably an increase in tensile stress gradient with increasing duty cycle, but the maximum residual stresses are largely unaffected. Furthermore, microstructural analysis has shown that the effect of laser pulse parameters on grain morphology in multi-track thick walls is less marked than previously reported for single-track wall structures.

Molten fluoride fuel salt chemistry

International Nuclear Information System (INIS)

Toth, L.M.; Del Cul, G.D.; Dai, S.; Metcalf, D.H.

1995-01-01

The chemistry of molten fluorides is traced from their development as fuels in the Molten Salt Reactor Experiment with important factors in their selection being discussed. Key chemical characteristics such as solubility, redox behavior, and chemical activity are explained as they relate to the behavior of molten fluoride fuel systems. Development requirements for fitting the current state of the chemistry to modern nuclear fuel system are described. It is concluded that while much is known about molten fluoride behavior which can be used effectively to reduce the amount of development required for future systems, some significant molten salt chemical questions must still be addressed. copyright American Institute of Physics 1995

Symbiotic molten-salt systems coupled with accelerator molten-salt breeder (AMSB) or inertial-confined fusion hybrid molten-salt breeder (IHMSB) and their comparison

International Nuclear Information System (INIS)

Furukawa, K.

1984-01-01

Two types of breeder systems are proposed. One is the combined system of Accelerator Molten-Salt Breeder (AMSB) and Molten-Salt Converter Reactor (MSCR), and the other is the combined system of Inertial-confined Fusion Hybrid Molten-Salt Breeder (IHMSB) and modified MSCR. Both apply the molten-fluorides and have technically deep relations. AMSB would be much simpler and have already high technical feasibility. This will become economical the Th breeder system having a doubling time shorter than ten years and distributing any size of power stations MSCR. (orig.) [de

Research on Formation Mechanism of Dynamic Response and Residual Stress of Sheet Metal Induced by Laser Shock Wave

Science.gov (United States)

Feng, Aixin; Cao, Yupeng; Wang, Heng; Zhang, Zhengang

2018-01-01

In order to reveal the quantitative control of the residual stress on the surface of metal materials, the relevant theoretical and experimental studies were carried out to investigate the dynamic response of metal thin plates and the formation mechanism of residual stress induced by laser shock wave. In this paper, the latest research trends on the surface residual stress of laser shock processing technology were elaborated. The main progress of laser shock wave propagation mechanism and dynamic response, laser shock, and surface residual stress were discussed. It is pointed out that the multi-scale characterization of laser and material, surface residual stress and microstructure change is a new hotspot in laser shock strengthening technology.

Sn/MWCNT Nanocomposites Fabricated by Ultrasonic Dispersion of Ni-Coated MWCNTs in Molten Tin

Science.gov (United States)

Billah, Md Muktadir; Chen, Quanfang

2018-04-01

Carbon nanotubes (CNTs) are regarded as a desirable filler to develop advanced composites including advanced solders due to their exceptional mechanical properties. However, some issues remain unsolved for metallic composites owing to "wetting" and nonuniform dispersion of CNTs. In this study, electroless nickel coating onto CNTs was used to overcome these issues. Multiwalled carbon nanotubes (MWCNTs) were used for this study, and Ni-coated MWCNTs were dispersed in molten Sn assisted by sonication and compared with MWCNTs without Ni coating. Adding 3 wt.% Ni-coated MWCNTs, which corresponds to 0.6 wt.% pure CNTs, resulted in an increase in tensile strength by 95% and hardness by 123%. Nickel coating also prevented separation of the CNTs from the molten metal due to buoyancy effects, leading to more uniform dispersion.

R and D of On-line Reprocessing Technology for Molten-Salt Reactor Systems

International Nuclear Information System (INIS)

Uhlir, Jan; Tulackova, Radka; Chuchvalcova Bimova, Karolina

2006-01-01

The Molten Salt Reactor (MSR) represents one of promising future nuclear reactor concept included in the Generation IV reactors family. The reactor can be operated as the thorium breeder or as the actinide transmuter. However, the future deployment of Molten-Salt Reactors will be significantly dependent on the successful mastering of advanced reprocessing technologies dedicated to their fuel cycle. Here the on-line reprocessing technology connected with the fuel circuit of MSR is of special importance because the reactor cannot be operated for a long run without the fuel salt clean-up. Generally, main MSR reprocessing technologies are pyrochemical, majority of them are fluoride technologies. The proposed flow-sheets of MSR on-line reprocessing are based on a combination of molten-salt / liquid metal extraction and electro-separation processes, which can be added to the gas extraction process already verified during the MSRE project in ORNL. The crucial separation method proposed for partitioning of actinides from fission products is based on successive Anodic dissolution and Cathodic deposition processes in molten fluoride media. (authors)

Steam explosion studies with single drops of molten refractory materials

International Nuclear Information System (INIS)

Nelson, L.S.

1980-01-01

Laser heating, levitation melting, and metal combustion were used to prepare individual drops of molten refractory materials which simulate LWR fuel melt products. Drop temperatures ranged from approx. = 1500 to > 3000K. These drops, several millimeters in diameter, were injected into water and subjected to pressure transients (approx. = 1MPa peak pressures) generated by a submerged exploding bridgewire. Molten oxides of Fe, Al and Zr could be induced to explode with bridgewire initiation. High speed films showed the explosions with exceptional clarity, and pressure transducer records could be correlated with individual frames in the films. Pressure spikes one or two MPa high were generated whenever an explosion occurred. Debris particles were mostly spheroidal, with diameters in the range 10 to 1000 μm

The effect of filler metal thickness on residual stress and creep for stainless-steel plate-fin structure

Energy Technology Data Exchange (ETDEWEB)

Jiang Wenchun [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)], E-mail: jiangwenchun@126.com; Gong Jianming; Chen Hu; Tu, S.T. [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)

2008-08-15

Stainless-steel plate-fin heat exchanger (PFHE) has been used as a high-temperature recuperator in microturbine for its excellent qualities in compact structure, high-temperature and pressure resistance. Plate-fin structure, as the core of PFHE, is fabricated by vacuum brazing. The main component fins and the parting sheets are joined by fusion of a brazing alloy cladded to the surface of parting sheets. Owing to the material mismatching between the filler metal and the base metal, residual stresses can arise and decrease the structure strength greatly. The recuperator serves at high temperature and the creep would happen. The thickness of the filler metal plays an important role in the joint strength. Hence this paper presented a finite element (FE) analysis of the brazed residual stresses and creep for a counterflow stainless-steel plate-fin structure. The effect of the filler metal thickness on residual stress and creep was investigated, which provides a reference for strength design.

Heavy metal immobilization in soil near abandoned mines using eggshell waste and rapeseed residue.

Science.gov (United States)

Lee, Sang Soo; Lim, Jung Eun; El-Azeem, Samy A M Abd; Choi, Bongsu; Oh, Sang-Eun; Moon, Deok Hyun; Ok, Yong Sik

2013-03-01

Heavy metal contamination of agricultural soils has received great concern due to potential risk to human health. Cadmium and Pb are largely released from abandoned or closed mines in Korea, resulting in soil contamination. The objective of this study was to evaluate the effects of eggshell waste in combination with the conventional nitrogen, phosphorous, and potassium fertilizer (also known as NPK fertilizer) or the rapeseed residue on immobilization of Cd and Pb in the rice paddy soil. Cadmium and Pb extractabilities were tested using two methods of (1) the toxicity characteristics leaching procedure (TCLP) and (2) the 0.1 M HCl extraction. With 5 % eggshell addition, the values of soil pH were increased from 6.33 and 6.51 to 8.15 and 8.04 in combination with NPK fertilizer and rapeseed residue, respectively, compared to no eggshell addition. The increase in soil pH may contribute to heavy metal immobilization by altering heavy metals into more stable in soils. Concentrations of TCLP-extracted Cd and Pb were reduced by up to 67.9 and 93.2 % by addition of 5 % eggshell compared to control. For 0.1 M HCl extraction method, the concentration of 0.1 M HCl-Cd in soils treated with NPK fertilizer and rapeseed residue was significantly reduced by up to 34.01 and 46.1 %, respectively, with 5 % eggshell addition compared to control. A decrease in acid phosphatase activity and an increase in alkaline phosphatase activity at high soil pH were also observed. Combined application of eggshell waste and rapeseed residue can be cost-effective and beneficial way to remediate the soil contaminated with heavy metals.

Hg and Pt-metals in meteorite carbon-rich residues - Suggestions for possible host phase for Hg

Science.gov (United States)

Jovanovic, S.; Reed, G. W., Jr.

1980-01-01

Carbon-rich and oxide residual phases have been isolated from Allende and Murchison by acid demineralization for the determination of their Hg, Pt-metal, Cr, Sc, Co, and Fe contents. Experimental procedures used eliminated the possibility of exogenous and endogenous contaminant trace elements from coprecipitating with the residues. Large enrichments of Hg and Pt-metals were found in Allende but not in Murchison residues. Hg-release profiles from stepwise heating experiments suggest a sulfide as the host for Hg. Diffusion calculations for Hg based on these experiments indicate an activation energy of 7-8 kcal/mol, the same as that for Hg in troilite from an iron meteorite. This is further support for a sulfide host phase for Hg. Equilibration of Hg with this phase at approximately 900 K is indicated. Reasons for the presence of Pt-metals in noncosmic relative abundances are explored.

Development of structural materials to enable the electrochemical reduction of spent oxide nuclear fuel in a molten salt electrolyte

Energy Technology Data Exchange (ETDEWEB)

Hur, J. M.; Cho, S. H.; Lim, J. H.; Seo, C. S.; Park, S. W

2006-02-15

For the development of the advanced spent fuel management process based on the molten salt technology, it is essential to choose the optimum material for the process equipment handling a molten salt. In this study, corrosion behavior of Fe-base superalloy, Ni-base superalloy, non-metallic material and surface modified superalloy were investigated in the hot molten salt under oxidation atmosphere. These experimental data will suggest a guideline for the selection of corrosion resistant materials and help to find the operation criteria of each equipment in aspects of high temperature characteristics and corrosion retardation.

Ionic charge transport in strongly structured molten salts

International Nuclear Information System (INIS)

Tatlipinar, H.; Amoruso, M.; Tosi, M.P.

1999-08-01

Data on the d.c. ionic conductivity for strongly structured molten halides of divalent and trivalent metals near freezing are interpreted as mainly reflecting charge transport by the halogen ions. On this assumption the Nernst-Einstein relation allows an estimate of the translational diffusion coefficient D tr of the halogen. In at least one case (molten ZnCl 2 ) D tr is much smaller than the measured diffusion coefficient, pointing to substantial diffusion via neutral units. The values of D tr estimated from the Nernst-Einstein relation are analyzed on the basis of a model involving two parameters, i.e. a bond-stretching frequency ω and an average waiting time τ. With the help of Raman scattering data for ω, the values of τ are evaluated and found to mostly lie in the range 0.02 - 0.3 ps for a vast class of materials. (author)

Quantification of heavy metals from residual waste and ashes from the treatment plant of residual water Reciclagua and,effects for the health of those workers which manipulate those residuals; Cuantificacion de metales pesados de lodo residual y cenizas de la planta tratadora de aguas residuales Reciclagua y efectos a la salud de los trabajadores que manipulan los residuos

Energy Technology Data Exchange (ETDEWEB)

Guerrero D, J.J

2004-07-01

In this work, the technique of leaching using thermostatted column in series is applied, the X-ray diffraction for the identification of the atomic and molecular structure of the toxic metals that are present in the residual muds of the water treatment plant located in the municipality of Lerma Estado de Mexico, named RECICLAGUA, likewise the technique is used of emission spectrometry for plasma and X-ray fluorescence for the qualitative analysis. Its were take samples of residual mud and of incinerated mud of the treatment plant of residual waters of the industrial corridor Toluca -Lerma RECICLAGUA, located in Lerma Estado de Mexico. For this study there were mixed 100 g of residual mud with a solution to 10% of mineral acid or sodium hydroxide according to the case, to adjust the one pH at 2, 5, 7 and 10, it was added bisulfite, of 0.3-1.5 g of dodecyl sulfate sodium and 3.939 of DTPA (triple V) (Diethylene triamine pentaacetate). To this mud and ashes were extracted the toxic and valuable metals by means of the leaching technique using thermostatted columns placed in series that were designed by the Dr. Jaime Vite Torres; it is necessary to make mention that so much the process as the equipment with those that work it was patented by the same one. With the extraction of these metals benefits are obtained, mainly of economic type, achieving the decrease of the volume of those wastes that have been generated; as well as the so much the use of those residuals, once the metals have been eliminated, as of those liquors where the metals were extracted. It was carried out a quantitative analysis using emission spectrometry by plasma in solids by this way to be able to know the content of the present metals in the sample before and later of leaching them, these results reported a great quantity of elements. Another of the techniques employees was the X-ray diffraction analysis that provides an elementary content of the samples, identifying elements that are present in

Compact, Lightweight Electromagnetic Pump for Liquid Metal

Science.gov (United States)

Godfroy, Thomas; Palzin, Kurt

2010-01-01

A proposed direct-current electromagnetic pump for circulating a molten alkali metal alloy would be smaller and lighter and would demand less input power, relative to currently available pumps of this type. (Molten alkali metals are used as heat-transfer fluids in high-temperature stages of some nuclear reactors.) The principle of operation of this or any such pump involves exploitation of the electrical conductivity of the molten metal: An electric current is made to pass through the liquid metal along an axis perpendicular to the longitudinal axis of the flow channel, and a magnetic field perpendicular to both the longitudinal axis and the electric current is superimposed on the flowchannel region containing the electric current. The interaction between the electric current and the magnetic field produces the pumping force along the longitudinal axis. The advantages of the proposed pump over other such pumps would accrue from design features that address overlapping thermal and magnetic issues.

Detection of Fluorescence for Lanthanides in LiCl-KCl Molten Salt Medium

International Nuclear Information System (INIS)

Im, Hee Jung; Kim, Tack Jin; Song, Kyu Seok; Jee, Kwang Yong

2007-01-01

In the electrorefining step of the pyrochemical process, actinide ions dissolved in the LiCl-KCl eutectic salt are recovered as pure actinide metals at a cathode for a re-use as a nuclear fuel from the aspect of its nonproliferation of the nuclear fuel cycles. The lanthanide species dissolved in the LiCl-KCl eutectic salt play an important role in an effective metal purification during the electrorefining step, so it is necessary to understand the chemical and physical behaviors of lanthanides in molten salt. The in situ spectroscopic measurement system and studies according to temperature changes are essential for better understandable information. To our knowledge, the absorption studies of lanthanides at high temperatures have been reported before, but the fluorescence studies of those at high temperature are not reported yet. We will discuss here the fluorescence behaviors of lanthanides in LiCl-KCl molten salt medium according to a changing temperature

Reactor chemical considerations of the accelerator molten-salt breeders

International Nuclear Information System (INIS)

Furukawa, Kazuo; Kato, Yoshio; Ohno, Hideo; Ohmichi, Toshihiko

1982-01-01

A single phase of the molten fluoride mixture is simultaneously functionable as a nuclear reaction medium, a heat medium and a chemical processing medium. Applying this characteristics of molten salts, the single-fluid type accelerator molten-salt breeder (AMSB) concept was proposed, in which 7 LiF-BeF 2 -ThF 4 was served as a target-and-blanket salt (Fig. 1 and Table 1), and the detailed discussion on the chemical aspects of AMSB are presented (Tables 2 -- 4 and Fig.2). Owing to the small total amount of radiowaste and the low concentrations of each element in target salt, AMSB would be chemically managable. The performance of the standard-type AMSB is improved by adding 0.3 -- 0.8 m/o 233 UF 4 as follows(Tables 1 and 4, and Figs. 2 and 3): (a) this ''high-gain'' type AMSB is feasible to design chemically, in which still only small amount of radiowaste is included ; (b) the fissile material production rate will be increased significantly; (c) this target salt is straightly fed as an 233 U additive to the fuel of molten-salt converter reactor (MSCR) ; (d) the dirty fuel salt suctioned from MSCR is batch-reprocessed in the safeguarded regional center, in which many AMSB are facilitated ; (e) the isolated 233 UF 4 is blended in the target salt sent to many MSCRs, and the cleaned residual fertile salt is used as a diluent of AMSB salt ; (f) this simple and rational thorium fuel breeding cycle system is also suitable for the nuclear nonproliferation and for the fabrication of smaller size power-stations. (author)

Investigation on reusing water treatment residuals to remedy soil contaminated with multiple metals in Baiyin, China

International Nuclear Information System (INIS)

Wang, Changhui; Zhao, Yuanyuan; Pei, Yuansheng

2012-01-01

Highlights: ► Fe/Al water treatment residuals (FARs) can stabilize As, Pb, Ni, Zn, Cr and Cu. ► FARs cannot stabilize Ba and Cd. ► The properties of FARs and soil affect the FARs’ ability of stabilizing metals. - Abstract: In this work, the remediation of soils contaminated with multiple metals using ferric and alum water treatment residuals (FARs) in Baiyin, China, was investigated. The results of metals fractionation indicated that after the soil was treated with FARs, arsenic (As), lead (Pb), nickel (Ni), zinc (Zn) and copper (Cu) could be transformed into more stable forms, i.e., As bound in crystalline Fe/Al oxides and other metals in the oxidable and residual forms. However, the forms of chromium (Cr) and cadmium (Cd) were unaffected. Interestingly, due to the effect of FARs, barium (Ba) was predominantly transformed into more mobile forms. The bioaccessibility extraction test demonstrated that the FARs reduced the bioaccessibility of As by 25%, followed by Cu, Cr, Zn, Ni and Pb. The bioaccessibility of Cd and Ba were increased; in particular, there was an increase of 41% for Ba at the end of the test. In conclusion, the FARs can be used to remedy soil contaminated with multiple metals, but comprehensive studies are needed before practical applications of this work.

Effects of thermal treatment on mineralogy and heavy metal behavior in iron oxide stabilized air pollution control residues

DEFF Research Database (Denmark)

Sørensen, Mette Abildgaard; Bender-Koch, C.; Starckpoole, M. M.

2000-01-01

Stabilization of air pollution control residues by coprecipitation with ferrous iron and subsequent thermal treatment (at 600 and 900 °C) has been examined as a means to reduce heavy metal leaching and to improve product stability. Changes in mineralogy and metal binding were analyzed using various...... analytical and environmental techniques. Ferrihydrite was formed initially but transformed upon thermal treatment to more stable and crystalline iron oxides (maghemite and hematite). For some metals leaching studies showed more substantial binding after thermal treatment, while other metals either....... Thermal treatment of the stabilized residues produced structures with an inherently better iron oxide stability. However, the concentration of metals in the leachate generally increased as a consequence of the decreased solubility of metals in the more stable iron oxide structure....

Rejuvenation of residual oil hydrotreating catalysts by leaching of foulant metals. Modelling of the metal leaching process

Energy Technology Data Exchange (ETDEWEB)

Marafi, M.; Kam, E.K.T.; Stanislaus, A.; Absi-Halabi, M. [Petroleum Technology Department, Petroleum, Petrochemicals and Materials Division, Kuwait Institute for Scientific Research, Safat (Kuwait)

1996-11-19

Increasing emphasis has been paid in recent years on the development of processes for the rejuvenation of spent residual oil hydroprocessing catalysts, which are deactivated by deposition of metals (e.g. vanadium) and coke. As part of a research program on this subject, we have investigated selective removal of the major metal foulant from the spent catalyst by chemical leaching. In the present paper, we report the development of a model for foulant metals leaching from the spent catalyst. The leaching process is considered to involve two consecutive operations: (1) removal of metal foulants along the main mass transfer channels connected to the narrow pores until the pore structure begins to develop and (2) removal of metal foulants from the pore structure. Both kinetic and mass transfer aspects were considered in the model development, and a good agreement was noticed between experimental and simulated results

Neutron scattering on molten transition metals and on Fe-C melts

International Nuclear Information System (INIS)

Weber, M.

1978-01-01

In order to find out whether short-range order phenomena can be detected in iron-carbon melts, neutron scattering experiments were carried out in molten iron-carbon alloys. The method of isotope substitution, where the natural alloying iron was substituted by a 57 Fe-enriched isotope mixture, helped to increase the ratio between the scattering length of the carbon atoms and that of the iron atoms. The mean coherent scattering length for the isotope mixture which is required for further evaluation of the measurements, was determined in an experiment by measuring the limiting angle for total reflection of neutrons on evaporated films. From this determination of the scattering length, a value for the so far unknown scattering length of the 58 Fe isotope was obtained. The small angle scattering in corrected intensity curves of molten Fe-C alloys was investigated in detail. Scattering experiments in unalloyed Fe, Co, and Ni in the range of small scattering vectors proved that this small-angle scattering effect, which was observed here for the first time, is of magnetic origin. It is caused by short-range spin correlations fluctuating with space and time. [de

Corrosion-electrochemical behavior of zirconium in molten alkali metal carbonates

Science.gov (United States)

Nikitina, E. V.

2016-08-01

The corrosion and electrochemical characteristics of zirconium during its interaction with molten lithium, sodium, and potassium carbonates containing from 1 to 5 wt % additives to the salt phase are studied in a temperature range of 500-800°C using gravimetry, corrosion potential measurement, and anodic polarization. The substances decreasing the corrosion losses due to the strengthening and thickening of an oxide film (lithium, sodium, potassium hydroxides) are used as passivators. Sodium chloride, fluoride, and sulfate serve as corrosion stimulators (activators).

Partial structures in molten AgBr

Energy Technology Data Exchange (ETDEWEB)

Ueno, Hiroki [Department of Condensed Matter Chemistry and Physics, Faculty of Sciences, Kyushu University, 4-2-1 Ropponmatsu, Chuo-ku, Fukuoka 810-8560 (Japan)], E-mail: ueno@gemini.rc.kyushu-u.ac.jp; Tahara, Shuta [Faculty of Pharmacy, Niigata University of Pharmacy and Applied Life Science, Higashijima, Akiha-ku, Niigata 956-8603 (Japan); Kawakita, Yukinobu [Department of Physics, Faculty of Sciences, Kyushu University, 4-2-1 Ropponmatsu, Chuo-ku, Fukuoka 810-8560 (Japan); Kohara, Shinji [Research and Utilization Division, Japan Synchrotron Radiation Research Institute (JASRI, SPring-8), 1-1-1 Koto, Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Takeda, Shin' ichi [Department of Physics, Faculty of Sciences, Kyushu University, 4-2-1 Ropponmatsu, Chuo-ku, Fukuoka 810-8560 (Japan)

2009-02-21

The structure of molten AgBr has been studied by means of neutron and X-ray diffractions with the aid of structural modeling. It is confirmed that the Ag-Ag correlation has a small but well-defined first peak in the partial pair distribution function whose tail penetrates into the Ag-Br nearest neighbor distribution. This feature on the Ag-Ag correlation is intermediate between that of molten AgCl (non-superionic melt) and that of molten AgI (superionic melt). The analysis of Br-Ag-Br bond angle reveals that molten AgBr preserves a rocksalt type local ordering in the solid phase, suggesting that molten AgBr is clarified as non-superionic melt like molten AgCl.

Method for the safe disposal of alkali metal

International Nuclear Information System (INIS)

Johnson, T.R.

1977-01-01

Alkali metals such as those employed in liquid metal coolant systems can be safely reacted to form hydroxides by first dissolving the alkali metal in relatively inert metals such as lead or bismuth. The alloy thus formed is contacted with a molten salt including the alkali metal hydroxide and possibly the alkali metal carbonate in the presence of oxygen. This oxidizes the alkali metal to an oxide which is soluble within the molten salt. The salt is separated and contacted with steam or steam--CO 2 mixture to convert the alkali metal oxide to the hydroxide. These reactions can be conducted with minimal hydrogen evolution and with the heat of reaction distributed between the several reaction steps. 5 claims, 1 figure

Preparation of fused chloride salts for use in pyrochemical plutonium recovery operations at Los Alamos

Energy Technology Data Exchange (ETDEWEB)

Fife, K.W.; Bowersox, D.F.; Christensen, D.C.; Williams, J.D.

1986-07-01

The Plutonium Metal Technology Group at Los Alamos routinely uses pyrochemical processes to produce and purify plutonium from impure sources. The basic processes (metal production, metal purification, and residue treatment) involve controlling oxidation and reduction reactions between plutonium and its compounds in molten salts. Current production methods are described, as well as traditional approaches and recent developments in the preparation of solvent salts for electrorefining, molten salt extraction, lean metal (pyroredox) purification, and direct oxide reduction.

Preparation of fused chloride salts for use in pyrochemical plutonium recovery operations at Los Alamos

International Nuclear Information System (INIS)

Fife, K.W.; Bowersox, D.F.; Christensen, D.C.; Williams, J.D.

1986-07-01

The Plutonium Metal Technology Group at Los Alamos routinely uses pyrochemical processes to produce and purify plutonium from impure sources. The basic processes (metal production, metal purification, and residue treatment) involve controlling oxidation and reduction reactions between plutonium and its compounds in molten salts. Current production methods are described, as well as traditional approaches and recent developments in the preparation of solvent salts for electrorefining, molten salt extraction, lean metal (pyroredox) purification, and direct oxide reduction

Molten fuel/coolant interaction studies: some results obtained with the Windscale small shock tube rig

International Nuclear Information System (INIS)

Higham, E.J.; Vaughan, G.J.

1978-02-01

Experiments are described in which water has been brought into contact with various molten metals in a shock tube, thus simulating the fall of coolant into molten uranium dioxide in a postulated reactor accident. Impact velocities of the water on to the molten material were in the range 5 to 7 m/s. Shock-pulse pressures in the water column after impact and particle size distributions of the dispersed resolidified material that was recovered were measured. The proportion of dispersed material and the size of the shock pulse (by comparison with that expected from water hammer alone) have been used as criteria for the occurrence of a molten fuel/coolant interaction and such interactions of varying degrees of violence have been found for water/aluminium, water/bismuth, water/tin, over a range of temperatures from 350 0 C to 950 0 C, for water/boric oxide, but not for water/magnesium. (author)

Experimental Investigation of Magnetohydrodynamics Effects in Molten Metals and Study of Homogeneity of Radioactive Mercury Amalgams

CERN Document Server

Astone, A

2002-01-01

The high neutrino output demanded for a neutri no factory requests a high power proton beam interacting with a static target. The additional circumstances of limited space and long term stability ask for development of novel concepts for such types of targets. In our working group, part of the Neutri no Factory Working Group (NFWG) of CERN, we are investigating on the proton interaction with the mercury target. This is called the study of proton induced shocks in molten metal. In the US scheme for a neutrino factory the interaction between proton beam and the mercury jet target takes place inside a 20 Tesla solenoidal magnetic field, which serv es as a focusing device for the produced particles. This field of study is refe rred to as Magneto Hydrodynamics (MHD). The high power proton beam deposits a large amount of energy in the small volume of the target, which results in disruption. The aim is to establi...

Thermomechanically induced residual strains in Al/SiCp metal-matrix composites

DEFF Research Database (Denmark)

Lorentzen, T.; Clarke, A.P.

1998-01-01

Residual lattice strains in the aluminium and SiC phases of F3S.20S extruded A359 20% SiC metal-matrix composite were measured by using neutron diffi action at room and elevated temperatures to monitor the effects of in situ uniaxial plastic deformations. The results are interpreted with referenc...

Improvement to molten salt reactors

International Nuclear Information System (INIS)

Bienvenu, Claude.

1975-01-01

The invention proposes a molten salt nuclear reactor whose core includes a mass of at least one fissile element salt to which can be added other salts to lower the melting temperature of the mass. This mass also contains a substance with a low neutron capture section that does not give rise to a chemical reaction or to an azeotropic mixture with these salts and having an atmospheric boiling point under that of the mass in operation. Means are provided for collecting this substance in the vapour state and returning it as a liquid to the mass. The kind of substance chosen will depend on that of the molten salts (fissile element salts and, where required, salts to lower the melting temperature). In actual practice, the substance chosen will have an atmospheric pressure boiling point of between 600 and 1300 0 C and a melting point sufficiently below 600 0 C to prevent solidification and clogging in the return line of the substance from the exchanger. Among the materials which can be considered for use, mention is made of magnesium, rubidium, cesium and potassium but metal cesium is not employed in the case of many fissile salts, such as fluorides, which it would reduced to the planned working temperatures [fr

Combined system of accelerator molten-salt breeder (AMSB) apd molten-salt converter reactor (MSCR)

International Nuclear Information System (INIS)

Furukawa, K.; Kato, Y.; Ohmichi, T.; Ohno, H.

1983-01-01

A design and research program is discUssed of the development of accelerator molten-salt breeder (AMSB) consisting of a proton accelerator and a molten fluoride target. The target simultaneously serves as a blanket for fissionable material prodUction. An addition of some amoUnt of fissile nuclides to a melt expands the AMSB potentialities as the fissionable material production increases and the energy generation also grows up to the level of self-provision. Besides the blanket salts may be used as nuclear fuel for molten-salt converter reactor (MSCR). The combined AM SB+MSCR system has better parameters as compared to other breeder reactors, molten-salt breeder reactors (MSBR) included

Transient heat transfer phenomena of the liquid metal layer cooled by overlying R113 coolant

International Nuclear Information System (INIS)

Cho, J. S.; Seo, K. R.; Jung, C. H.; Park, R. J.; Kim, S. B.

1999-01-01

To understand the fundamental relationship of the natural convection heat transfer in the molten metal pool and the boiling mechanism of the overlying coolant, experiments were performed for the transient heat transfer of the liquid metal pool with overlying R113 coolant with boiling. The simulant molten pool material is tin (Sn) with the melting temperature of 232 deg C. The metal pool is heated from the bottom surface and the coolant is injected onto the molten metal pool. Tests were conducted by changing the bottom surface boundary condition. The bottom heating condition was varied from 8kW to 14kW. As a result the boiling mechanism of the R113 coolant is changed from the nuclear boiling to film boiling. The Nusselt number and the Rayleigh number in the molten metal pool region obtained as functions of time. Analysis was made for the relationship between the heat flux and the temperature difference of the metal layer surface temperature and the boiling coolant bulk temperature

Diffusion mechanism in molten salt baths during the production of carbide coatings via thermal reactive diffusion

Institute of Scientific and Technical Information of China (English)

Aliakbar Ghadi; Hassan Saghafian; Mansour Soltanieh; Zhi-gang Yang

2017-01-01

The diffusion mechanism of carbide-forming elements from a molten salt bath to a substrate surface was studied in this research, with particular focus on the processes occurring in the molten bath at the time of coating. Metal, oxide, and metal-oxide baths were investi-gated, and the coating process was performed on H13 steel substrates. Scanning electron microscopy and electron-probe microanalysis were used to study the coated samples and the quenched salt bath. The thickness of the carbide coating layer was 6.5 ± 0.5, 5.2 ± 0.5, or 5.7 ± 0.5μm depending on whether it was deposited in a metal, oxide, or metal-oxide bath, respectively. The phase distribution of vanadium-rich regions was 63%, 57%, and 74% of the total coating deposited in metal, oxide, and metal-oxide baths, respectively. The results obtained using the metal bath indicated that undissolved suspended metal particles deposited onto the substrate surface. Then, carbon subsequently diffused to the sub-strate surface and reacted with the metal particles to form the carbides. In the oxide bath, oxide powders dissolved in the bath with or without binding to the oxidative structure (Na2O) of borax; they were then reduced by aluminum and converted into metal particles. We concluded that, in the metal and oxide baths, the deposition of metal particles onto the sample surface is an important step in the formation of the coating.

Measurement of residual stress in plasma-sprayed metallic, ceramic and composite coatings

Energy Technology Data Exchange (ETDEWEB)

Kesler, O.; Suresh, S. [Massachusetts Inst. of Tech., Cambridge, MA (United States); Matejicek, J.; Sampath, S. [State Univ. of New York, Stony Brook, NY (United States). Inst. for Mathematical Sciences; Gnaeupel-Herold, T.; Brand, P.C.; Prask, H.J. [National Institute of Standards and Technology, Gaithersburg, MD (United States)

1998-12-15

Residual stresses in plasma-sprayed coatings were studied by three experimental techniques: curvature measurements, neutron diffraction and X-ray diffraction. Two distinct material classes were investigated: (1) single-material coatings (molybdenum) and (2) bi-material composites (nickel+alumina and NiCrAlY+yttria-stabilized zirconia), with and without graded layers. This paper deals with the effects of coating thickness and material properties on the evolution of residual stresses as a function of composition and thickness in both homogeneous and graded coatings. Mathematical analysis of the results allowed in some cases the separation of the quenching stress and thermal stress contributions to the final residual stress, as well as the determination of the through-thickness stress profile from measurements of different thickness specimens. In the ceramic-metal composites, it was found that the quenching stress plays a dominant role in the metallic phase, whereas the stress in the ceramic phase is mostly dominated by thermal mismatch. The respective thermal expansion coefficients and mechanical properties are the most important factors determining the stress sign and magnitude. The three residual stress measurement methods employed here were found to be complementary, in that each can provide unique information about the stress state. The most noteworthy outcomes are the determination of the through-thickness stress profile in graded coatings with high spatial resolution (curvature method) and determination of stress in each phase of a composite separately (neutron diffraction). (orig.) 25 refs.

Study for electrochemical behavior of uranium oxide in a molten LiCl-Li2O system

International Nuclear Information System (INIS)

Park, Sung Bin; Park, Byung Heung; Seo, Chung Seok; Jung, Ki Jung; Park, Seong Won

2005-01-01

Interest in the electrolytic reduction of uranium oxide is increasing in the treatment of spent fuel oxides. With complicated and expensive procedures many reactive metals can be prepared in a pure metal form, the electrochemical reduction of a metal oxide has been recently proposed in metallurgy. The electrochemical reduction process is simple and rapid when compared to the conventional processes. The process can reduce the production costs and be applicable to a wide range of metal oxides. Chen et al. proposed the direct electrochemical reduction of titanium dioxide to titanium in a molten calcium chloride. Argonne National Laboratory (ANL) has reported the experimental results of an electrochemical reduction of the uranium oxide fuel in a bench-scale apparatus with a cyclic voltammetry, and has designed high-capacity reduction (HCR) cells and conducted three kg-scale UO 2 reduction runs. Gourishankar et al. classified the mechanisms of the electrolytic reduction of the metal oxides in a LiCl-Li 2 O molten salt system into two types; the simultaneous reduction and the direct electrochemical reduction. The uranium oxide in LiCl-Li 2 O molten salt was converted to uranium metal according to two mechanisms. Korea Atomic Energy Research Institute (KAERI) has developed the Advanced Spent Fuel Conditioning Process (ACP) to be an innovative technology in handling the PWR spent fuel. As part of ACP, the electrolytic reduction process (ER process) is the electrochemical reduction process of uranium oxide to uranium metal in molten salt. The ER process has advantages in a technical stability, an economic potential and a good proliferation resistance. KAERI has reported on the good experimental results of an electrochemical reduction of the uranium oxide in a 20 kg HM/batch lab-scale. In this work, cyclic voltammograms for a LiCl-3 wt% Li 2 O system and an U 3 O 8 -LiCl-3 wt% Li 2 O system with the integrated cathode assembly have been obtained. From the cyclic

Electrochemical reduction of actinides oxides in molten salts

International Nuclear Information System (INIS)

Claux, B.

2011-01-01

Reactive metals are currently produced from their oxide by multiple steps reduction techniques. A one step route from the oxide to the metal has been suggested for metallic titanium production by electrolysis in high temperature molten chloride salts. In the so-called FFC process, titanium oxide is electrochemically reduced at the cathode, generating O 2- ions, which are converted on a graphite anode into carbon oxide or dioxide. After this process, the spent salt can in principle be reused for several batches which is particularly attractive for a nuclear application in terms of waste minimization. In this work, the electrochemical reduction process of cerium oxide (IV) is studied in CaCl 2 and CaCl 2 -KCl melts to understand the oxide reduction mechanism. Cerium is used as a chemical analogue of actinides. Electrolysis on 10 grams of cerium oxide are made to find optimal conditions for the conversion of actinides oxides into metals. The scale-up to hundred grams of oxide is also discussed. (author) [fr

Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite

Energy Technology Data Exchange (ETDEWEB)

Xue Wenbin [Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University, Beijing 100875 (China)]. E-mail: xuewb@bnu.edu.cn

2006-07-15

Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed.

Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite

International Nuclear Information System (INIS)

Xue Wenbin

2006-01-01

Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed

A study for an electrolytic reduction of tantalum oxide in a LiCl-Li2O molten salt

International Nuclear Information System (INIS)

Park, Sung Bin; Park, Byung Heung; Seo, Chung Seok; Kang, Dae Seung; Kwon, Seon Gil; Park, Seong Won

2005-01-01

Korea Atomic Energy Research Institute (KAERI) has developed the Advanced Spent Fuel Conditioning Process (ACP) to be an innovative technology for handling the PWR spent fuel. As part of ACP, the electrolytic reduction process (ER process) is the electrochemical reduction process of uranium oxide to uranium metal in a molten salt. The ER process has advantages in a technical stability, an economic potential and a good proliferation resistance. KAERI has reported on the good experimental results of an electrochemical reduction of the uranium oxide in a 20 kg HM/batch lab-scale. The ER process can be applicable to the reduction of other metal oxides. Metal tantalum powder has attracted attention for a variety of applications. A tantalum capacitor made from superfine and pliable tantalum powders is very small in size and it has a higher-capacitance part, therefore it is useful for microelectronic devices. By the ER process the metal tantalum can be obtained from tantalum pentoxide. In this work, a 40 g Ta 2 O 5 /batch electrochemical reactor was used for the synthesis of the metal tantalum. From the results of the cyclic voltammograms for the Ta 2 O 5 -LiCl-Li 2 O system, the mechanism of the tantalum reduction in a molten LiCl-Li 2 O salt system was investigated. Tantalum pentoxide is chemically reduced to tantalum metal by the lithium metal which is electrochemically deposited into an integrated cathode assembly in the LiCl-Li 2 O molten salt. The experiments for the tantalum reduction were performed with a chronopotentiometry in the reactor cell, the reduced products were analyzed from an analysis of the X-ray diffraction (XRD), scanning electron microscope and energy dispersive X-ray (SEM-EDX). From the results, the electrolytic reduction process is applicable to the synthesis of metal tantalum

Residual stress measurements in the dissimilar metal weld in pressurizer safety nozzle of nuclear power plant

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Rabello, Emerson G.; Mansur, Tanius R.; Scaldaferri, Denis H.B.; Paula, Raphael G.; Souto, Joao P.R.S.; Carvalho Junior, Ideir T.

2013-01-01

Weld residual stresses have a large influence on the behavior of cracking that could possibly occur under normal operation of components. In case of an unfavorable environment, both stainless steel and nickel-based weld materials can be susceptible to stress-corrosion cracking (SCC). Stress corrosion cracks were found in dissimilar metal welds of some pressurized water reactor (PWR) nuclear plants. In the nuclear reactor primary circuit the presence of tensile residual stress and corrosive environment leads to so-called Primary Water Stress Corrosion Cracking (PWSCC). The PWSCC is a major safety concern in the nuclear power industry worldwide. PWSCC usually occurs on the inner surface of weld regions which come into contact with pressurized high temperature water coolant. However, it is very difficult to measure the residual stress on the inner surfaces of pipes or nozzles because of inaccessibility. A mock-up of weld parts of a pressurizer safety nozzle was fabricated. The mock-up was composed of three parts: an ASTM A508 C13 nozzle, an ASTM A276 F316L stainless steel safe-end, an AISI 316L stainless steel pipe and different filler metals of nickel alloy 82/182 and AISI 316L. This work presents the results of measurements of residual strain from the outer surface of the mock-up welded in base metals and filler metals by hole-drilling strain-gage method of stress relaxation. (author)

Fragmentation of a single molten copper and silver droplets penetrating a sodium pool with solid crust

International Nuclear Information System (INIS)

Wataru Itagaki; Ken-ichiro Sugiyama; Satoshi Nishimura; Izumi Kinoshita

2005-01-01

As a basic study of molten fuel-coolant interaction in liquid metal fast cooled reactors, we carried out a series of experiments for the fragmentation of molten copper droplet penetrating sodium pool at instantaneous contact interface temperatures below its freezing point. A single molten copper droplet with 5g in weight and with superheating varied from 0 degree C to 131 degree C was dropped into a sodium pool in a wide range of ambient Weber numbers 24 to 228. In addition to the experiment of molten copper droplet, molten silver droplet with 5gs in weight and with superheating varied from 3 degree C to 174 degree C was dropped into the sodium pool at an ambient Weber number of about 80. From the observation of the cross section of solidified silver droplet without fragmentation, it was clearly confirmed that sodium micro jet is driven into the inside from the upper surface of molten droplet keeping liquid phase, which is clear evidence for the thermal fragmentation mechanism proposed in the previous paper. Large scattering in the values of dimensionless mass median diameter observed in the present experimental study is recognized to be dependent on whether latent heat instantaneously released due to the injection of sodium micro jet can be effectively utilized for fragmentation. (authors)

Investigation on reusing water treatment residuals to remedy soil contaminated with multiple metals in Baiyin, China

Energy Technology Data Exchange (ETDEWEB)

Wang, Changhui; Zhao, Yuanyuan [The Key Laboratory of Water and Sediment Sciences, Ministry of Education, School of Environment, Beijing Normal University, Beijing 100875 (China); Pei, Yuansheng, E-mail: yspei@bnu.edu.cn [The Key Laboratory of Water and Sediment Sciences, Ministry of Education, School of Environment, Beijing Normal University, Beijing 100875 (China)

2012-10-30

Highlights: Black-Right-Pointing-Pointer Fe/Al water treatment residuals (FARs) can stabilize As, Pb, Ni, Zn, Cr and Cu. Black-Right-Pointing-Pointer FARs cannot stabilize Ba and Cd. Black-Right-Pointing-Pointer The properties of FARs and soil affect the FARs' ability of stabilizing metals. - Abstract: In this work, the remediation of soils contaminated with multiple metals using ferric and alum water treatment residuals (FARs) in Baiyin, China, was investigated. The results of metals fractionation indicated that after the soil was treated with FARs, arsenic (As), lead (Pb), nickel (Ni), zinc (Zn) and copper (Cu) could be transformed into more stable forms, i.e., As bound in crystalline Fe/Al oxides and other metals in the oxidable and residual forms. However, the forms of chromium (Cr) and cadmium (Cd) were unaffected. Interestingly, due to the effect of FARs, barium (Ba) was predominantly transformed into more mobile forms. The bioaccessibility extraction test demonstrated that the FARs reduced the bioaccessibility of As by 25%, followed by Cu, Cr, Zn, Ni and Pb. The bioaccessibility of Cd and Ba were increased; in particular, there was an increase of 41% for Ba at the end of the test. In conclusion, the FARs can be used to remedy soil contaminated with multiple metals, but comprehensive studies are needed before practical applications of this work.

Direct Printing of 1-D and 2-D Electronically Conductive Structures by Molten Lead-Free Solder

Directory of Open Access Journals (Sweden)

Chien-Hsun Wang

2016-12-01

Full Text Available This study aims to determine the effects of appropriate experimental parameters on the thermophysical properties of molten micro droplets, Sn-3Ag-0.5Cu solder balls with an average droplet diameter of 50 μm were prepared. The inkjet printing parameters of the molten micro droplets, such as the dot spacing, stage velocity and sample temperature, were optimized in the 1D and 2D printing of metallic microstructures. The impact and mergence of molten micro droplets were observed with a high-speed digital camera. The line width of each sample was then calculated using a formula over a temperature range of 30 to 70 °C. The results showed that a metallic line with a width of 55 μm can be successfully printed with dot spacing (50 μm and the stage velocity (50 mm∙s−1 at the substrate temperature of 30 °C. The experimental results revealed that the height (from 0.63 to 0.58 and solidification contact angle (from 72° to 56° of the metallic micro droplets decreased as the temperature of the sample increased from 30 to 70 °C. High-speed digital camera (HSDC observations showed that the quality of the 3D micro patterns improved significantly when the droplets were deposited at 70 °C.

Thermal behaviour of a spherical addition to molten metals

Energy Technology Data Exchange (ETDEWEB)

Roehmen, E.

1995-05-01

This thesis presents a numerical model for describing the thermal behaviour of a spherical alloy addition when added to a melt. It is assumed that: no significant heat of solution between the alloy addition and the melt is involved, the dissolution rate is dominated by heat transfer from the melt, the heat flow into the addition is spherically symmetric, the additions have a well defined melting point, there are no solid phase transformations, heat conduction can be represented by Fourier`s law, and the heat transfer from the melt can be described by an average heat transfer coefficient. The model is validated by comparison with experimental data obtained from immersion experiments on: (1) a 4.88 cm diameter Al sphere chilled in liquid nitrogen to -196 {sup o}C and then immersed in water of 3.8 {sup o}C and 18.1 {sup o}C, (2) 4.90 cm diameter Al spheres at room temperatures immersed in molten Al of 720 {sup o}C, and (3) 3.72 cm diameter 75 wt% FeSi spheres at 150 {sup o}C immersed in molten steel of 1600 {sup o}C. The shell thickness and temperatures at the sphere centre and surface were recorded as functions of time. For model and experiment to agree, it was found that the density, specific heat and thermal conductivity of the alloy addition must depend on temperature, and an inner heat transfer resistance across the sphere-shell interphase must be included. The sensible heat of the melt that solidifies should be included in the heat balance only when the shell is expanding. The inner heat transfer resistance is shown to be very important in determining the melting/dissolution time for alloy additions that react strongly with the melt. 70 refs., 60 figs., 36 tabs.

Gases in molten salts

CERN Document Server

Tomkins, RPT

1991-01-01

This volume contains tabulated collections and critical evaluations of original data for the solubility of gases in molten salts, gathered from chemical literature through to the end of 1989. Within the volume, material is arranged according to the individual gas. The gases include hydrogen halides, inert gases, oxygen, nitrogen, hydrogen, carbon dioxide, water vapor and halogens. The molten salts consist of single salts, binary mixtures and multicomponent systems. Included also, is a special section on the solubility of gases in molten silicate systems, focussing on slags and fluxes.

Numerical modelling of coupled phenomena within molten glass heated by induction and mechanically stirred

International Nuclear Information System (INIS)

Jacoutot, L.

2006-11-01

This study reports on a new vitrification process developed by the French Atomic Energy Commission (CEA, Marcoule). This process is used for the treatment of high activity nuclear waste. It is characterized by the cooling of all the metal walls and by currents directly induced inside the molten glass. In addition, a mechanical stirring device is used to homogenize the molten glass. The goal of this study is to develop numerical tools to understand phenomena which take place within the bath and which involve thermal, hydrodynamic and electromagnetic aspects. The numerical studies are validated using experimental results obtained from pilot vitrification facilities. (author)

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-03-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-02-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

Uranium metal production by molten salt electrolysis

International Nuclear Information System (INIS)

Takasawa, Yutaka

1999-01-01

Atomic vapor laser isotope separation (AVLIS) is a promising uranium enrichment technology in the next generation. Electrolytic reduction of uranium oxides into uranium metal is proposed for the preparation of uranium metal as a feed material for AVLIS plant. Considering economical performance, continuos process concept and minimizing the amount of radioactive waste, an electrolytic process for producing uranium metal directly from uranium oxides will offer potential advantages over the existing commercial process. Studies of uranium metal by electrolysis in fluoride salts (BaF 2 -LiF-UF 4 (74-11-15 w/o) at 1150-1200degC, using both a laboratory scale apparatus and an engineering scale one, and continuous casting of uranium metal were carried out in order to decide the optimum operating conditions and the design of the industrial electrolytic cells. (author)

Development of Lower Plenum Molten Pool Module of Severe Accident Analysis Code in Korea

International Nuclear Information System (INIS)

Son, Donggun; Kim, Dong-Ha; Park, Rae-Jun; Bae, Jun-Ho; Shim, Suk-Ku; Marigomen, Ralph

2014-01-01

To simulate a severe accident progression of nuclear power plant and forecast reactor pressure vessel failure, we develop computational software called COMPASS (COre Meltdown Progression Accident Simulation Software) for whole physical phenomena inside the reactor pressure vessel from a core heat-up to a vessel failure. As a part of COMPASS project, in the first phase of COMPASS development (2011 - 2014), we focused on the molten pool behavior in the lower plenum, heat-up and ablation of reactor vessel wall. Input from the core module of COMPASS is relocated melt composition and mass in time. Molten pool behavior is described based on the lumped parameter model. Heat transfers in between oxidic, metallic molten pools, overlying water, steam and debris bed are considered in the present study. The models and correlations used in this study are appropriately selected by the physical conditions of severe accident progression. Interaction between molten pools and reactor vessel wall is also simulated based on the lumped parameter model. Heat transfers between oxidic pool, thin crust of oxidic pool and reactor vessel wall are considered and we solve simple energy balance equations for the crust thickness of oxidic pool and reactor vessel wall. As a result, we simulate a benchmark calculation for APR1400 nuclear power plant, with assumption of relocated mass from the core is constant in time such that 0.2ton/sec. We discuss about the molten pool behavior and wall ablation, to validate our models and correlations used in the COMPASS. Stand-alone SIMPLE program is developed as the lower plenum molten pool module for the COMPASS in-vessel severe accident analysis code. SIMPLE program formulates the mass and energy balance for water, steam, particulate debris bed, molten corium pools and oxidic crust from the first principle and uses models and correlations as the constitutive relations for the governing equations. Limited steam table and the material properties are provided

Molten salt reactors

International Nuclear Information System (INIS)

Bouchter, J.C.; Dufour, P.; Guidez, J.; Simon, N.; Renault, C.

2014-01-01

Molten salt reactors are one of the 6 concepts retained for the 4. generation of nuclear reactors. The principle of this reactor is very innovative: the nuclear fuel is dissolved in the coolant which allows the online reprocessing of the fuel and the online recovery of the fission products. A small prototype: the Molten Salt Reactor Experiment (MSRE - 8 MWt) was operating a few years in the sixties in the USA. The passage towards a fast reactor by the suppression of the graphite moderator leads to the concept of Molten Salt Fast Reactor (MSFR) which is presently studied through different European projects such as MOST, ALISIA and EVOL. Worldwide the main topics of research are: the adequate materials resisting to the high level of corrosiveness of the molten salts, fuel salt reprocessing, the 3-side coupling between neutron transport, thermohydraulics and thermo-chemistry, the management of the changing chemical composition of the salt, the enrichment of lithium with Li 7 in the case of the use of lithium fluoride salt and the use of MSFR using U 233 fuel (thorium cycle). The last part of the article presents a preliminary safety analysis of the MSFR. (A.C.)

Residual stresses in a bulk metallic glass-stainless steel composite

Energy Technology Data Exchange (ETDEWEB)

Aydiner, C.C. [Department of Materials and Science Engineering, Iowa State University, Ames, IA 50011 (United States); Uestuendag, E. [Department of Materials and Science Engineering, Iowa State University, Ames, IA 50011 (United States)]. E-mail: ustundag@iastate.edu; Clausen, B. [Lujan Neutron Science Center, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Hanan, J.C. [Division of Engineering and Applied Science, California Institute of Technology, Pasadena, CA 91125 (United States); Winholtz, R.A. [Department of Mechanical and Aerospace Engineering and Research Reactor Center, University of Missouri, Columbia, MO 65211 (United States); Bourke, M.A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Peker, A. [Liquidmetal Technologies, Lake Forest, CA 92630 (United States)

2005-06-15

Bulk metallic glasses (BMGs) are new structural materials with impressive mechanical properties. They can now be cast into large dimensions, which can lead to significant residual stress generation due to thermal tempering. In this process, a surface compression develops balanced with tension in the interior. To evaluate this phenomenon non-destructively, a model cylindrical stainless steel (SS)-BMG composite was prepared and studied using neutron diffraction and finite element (FE) modeling. The residual strain data from the SS obtained by diffraction were used in modeling calculations to show that significant tempering could be achieved in the composite (about -200 MPa surface compression in the SS). The strong bond between the SS and BMG allowed efficient load transfer and facilitated stress generation. The final values of the residual stresses were seen to be relatively insensitive to the high temperature constitutive behavior of the SS due to the physics of the thermal tempering in BMGs. The approach presented here constitutes an effective means to study non-destructively thermal tempering in BMGs.

Residual stresses in a bulk metallic glass-stainless steel composite

International Nuclear Information System (INIS)

Aydiner, C.C.; Uestuendag, E.; Clausen, B.; Hanan, J.C.; Winholtz, R.A.; Bourke, M.A.M.; Peker, A.

2005-01-01

Bulk metallic glasses (BMGs) are new structural materials with impressive mechanical properties. They can now be cast into large dimensions, which can lead to significant residual stress generation due to thermal tempering. In this process, a surface compression develops balanced with tension in the interior. To evaluate this phenomenon non-destructively, a model cylindrical stainless steel (SS)-BMG composite was prepared and studied using neutron diffraction and finite element (FE) modeling. The residual strain data from the SS obtained by diffraction were used in modeling calculations to show that significant tempering could be achieved in the composite (about -200 MPa surface compression in the SS). The strong bond between the SS and BMG allowed efficient load transfer and facilitated stress generation. The final values of the residual stresses were seen to be relatively insensitive to the high temperature constitutive behavior of the SS due to the physics of the thermal tempering in BMGs. The approach presented here constitutes an effective means to study non-destructively thermal tempering in BMGs

Solid phase microextraction sampling of high explosive residues in the presence of radionuclides and radionuclide surrogate metals

International Nuclear Information System (INIS)

Duff, M.C.; Crump, S.L.; Ray, R.J.; Beals, D.; Cotham, W.E.; Mount, K.; Koons, R.D.; Leggitt, J.

2008-01-01

The Federal Bureau of Investigation (FBI) Laboratory currently does not have on site facilities for handling radioactive evidentiary materials and there are no established FBI methods or procedures for decontaminating high explosive (HE) evidence while maintaining evidentiary value. One experimental method for the isolation of HE residue involves using solid phase microextraction (SPME) fibers to remove residue of interest. Due to their high affinity for organics, SPME fibers should have little affinity for most metals. However, no studies have measured the affinity of radionuclides for SPME fibers. The focus of this research was to examine the affinity of dissolved radionuclide ( 239/240 Pu, 238 U, 237 Np, 85 Sr, 133 Ba, 137 Cs, 60 Co and 226 Ra) and stable radionuclide surrogate metals (Sr, Co, Ir, Re, Ni, Ba, Cs, Nb, Ru, and Nd) for SPME fibers at the exposure conditions that favor the uptake of HE residues. Our results from radiochemical and mass spectrometric analyses indicate these metals have little measurable affinity for these SPME fibers during conditions that are conducive to HE residue uptake with subsequent analysis by liquid or gas phase chromatography with mass spectrometric detection. (author)

Design of a natural draft air-cooled condenser and its heat transfer characteristics in the passive residual heat removal system for 10 MW molten salt reactor experiment

International Nuclear Information System (INIS)

Zhao, Hangbin; Yan, Changqi; Sun, Licheng; Zhao, Kaibin; Fa, Dan

2015-01-01

As one of the Generation IV reactors, Molten Salt Reactor (MSR) has its superiorities in satisfying the requirements on safety. In order to improve its inherent safety, a concept of passive residual heat removal system (PRHRS) for the 10 MW Molten Salt Reactor Experiment (MSRE) was put forward, which mainly consisted of a fuel drain tank, a feed water tank and a natural draft air-cooled condenser (NDACC). Besides, several valves and pipes are also included in the PRHRS. A NDACC for the PRHRS was preliminarily designed in this paper, which contained a finned tube bundle and a chimney. The tube bundle was installed at the bottom of the chimney for increasing the velocity of the air across the bundle. The heat transfer characteristics of the NDACC were investigated by developing a model of the PRHRS using C++ code. The effects of the environmental temperature, finned tube number and chimney height on heat removal capacity of the NDACC were analyzed. The results show that it has sufficient heat removal capacity to meet the requirements of the residual heat removal for MSRE. The effects of these three factors are obvious. With the decay heat reducing, the heat dissipation power declines after a short-time rise in the beginning. The operation of the NDACC is completely automatic without the need of any external power, resulting in a high safety and reliability of the reactor, especially once the accident of power lost occurs to the power plant. - Highlights: • A model to study the heat transfer characteristics of the NDACC was developed. • The NDACC had sufficient heat removal capacity to remove the decay heat of MSRE. • NDACC heat dissipation power depends on outside temperature and condenser geometry. • As time grown, the effects of outside temperature and condenser geometry diminish. • The NDACC could automatically adjust its heat removal capacity

Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Low Pressure Casting

Science.gov (United States)

Hofmann, Douglas C. (Inventor); Kennett, Andrew (Inventor)

2018-01-01

Systems and methods to fabricate objects including metallic glass-based materials using low-pressure casting techniques are described. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: introducing molten alloy into a mold cavity defined by a mold using a low enough pressure such that the molten alloy does not conform to features of the mold cavity that are smaller than 100 microns; and cooling the molten alloy such that it solidifies, the solid including a metallic glass-based material.

Effect of Metallic Li on the Behavior of Metals in Molten Salts

Energy Technology Data Exchange (ETDEWEB)

Chidambaram, Dev [Univ. of Nevada, Reno, NV (United States); Phillips, William [Univ. of Nevada, Reno, NV (United States); Merwin, Augustus [Univ. of Nevada, Reno, NV (United States); Singh, Vickram [Univ. of Nevada, Reno, NV (United States); Unger, Aaron [Univ. of Nevada, Reno, NV (United States); Moon, Jeremy [Univ. of Nevada, Reno, NV (United States)

2017-12-29

The deleterious effect of Li0 on the reactor container materials has not been studied. Exposure to liquid Li⁰ results in material degradation primarily through lithium intercalation, leaching of specific alloying elements, and decarburization. The objective of this research is to understand how the presence of Li⁰ in molten LiCl-Li₂O affects the degradation of two classes of alloys by correlating their accelerated and long term electrochemical behavior to the surface chemistry of the alloys and the chemistry of the electrolyte. This study has completed all the proposed tasks. The project led to the design and development of unique experimental setups and protocols. Several groundbreaking findings resulted from this study. The project had several products in terms of student education, thesis and dissertation, publications and presentations.

Removal and recovery of heavy metals of residual water industrial

International Nuclear Information System (INIS)

Gil P, Edison

1999-01-01

On the next work the state of the art about the different methods and technologies for the present removal and recovery of heavy metals for the de-contamination and control of industrial wastewater is presented. Further more, it is introduce a removal alternative for chromium (III) and chromium (V I) using a solid waste material as an adsorbent, obtaining successful results which makes this proposal circumscribe into the clean technology program and residues bag

Molten fuel studies at Winfrith

International Nuclear Information System (INIS)

Edwards, A.J.; Knowles, J.B.; Tattersall, R.B.

1988-01-01

This report describes the experimental facilities available for molten fuel studies at Winfrith. These include a large facility capable of testing components at full LMFBR subassembly scale and also a high pressure facility for experiments at pressures up to 25 MPa, covering the whole range of temperatures and pressures of interest for the PWR. If the hypothetical accident conditions initiating the release of molten fuel do not produce an explosive transfer of thermal energy on contact of molten fuel with the reactor coolant, then an intermediate rate of heat transfer over several hundred milliseconds may occur. Theoretical work is described which is being carried out to predict the resulting pressurisation and the degree of mechanical loading on the reactor structure. Finally the current programme of molten fuel studies and recent progress are reviewed, and future plans, which are chiefly focussed on the study of thermal interactions between molten fuel and sodium coolant for the LMFBR are outlined. (author)

Stabilization of molten salt materials using metal chlorides for solar thermal storage.

Science.gov (United States)

Dunlop, T O; Jarvis, D J; Voice, W E; Sullivan, J H

2018-05-29

The effect of a variety of metal-chlorides additions on the melting behavior and thermal stability of commercially available salts was investigated. Ternary salts comprised of KNO 3, NaNO 2, and NaNO 3 were produced with additions of a variety of chlorides (KCl, LiCl, CaCl 2 , ZnCl 2 , NaCl and MgCl 2 ). Thermogravimetric analysis and weight loss experiments showed that the quaternary salt containing a 5 wt% addition of LiCl and KCl led to an increase in short term thermal stability compared to the ternary control salts. These additions allowed the salts to remain stable up to a temperature of 630 °C. Long term weight loss experiments showed an upper stability increase of 50 °C. A 5 wt% LiCl addition resulted in a weight loss of only 25% after 30 hours in comparison to a 61% loss for control ternary salts. Calorimetry showed that LiCl additions allow partial melting at 80 °C, in comparison to the 142 °C of ternary salts. This drop in melting point, combined with increased stability, provided a molten working range increase of almost 100 °C in total, in comparison to the control ternary salts. XRD analysis showed the oxidation effect of decomposing salts and the additional phase created with LiCl additions to allow melting point changes to occur.

On modeling of beryllium molten depths in simulated plasma disruptions

International Nuclear Information System (INIS)

Tsotridis, G.; Rother, H.

1996-01-01

Plasma-facing components in tokamak-type fusion reactors are subjected to intense heat loads during plasma disruptions. The influence of high heat fluxes on the depth of heat-affected zones of pure beryllium metal and beryllium containing very low levels of surface active impurities is studied by using a two-dimensional transient computer model that solves the equations of motion and energy. Results are presented for a range of energy densities and disruption times. Under certain conditions, impurities, through their effect on surface tension, create convective flows and hence influence the flow intensities and the resulting depths of the beryllium molten layers during plasma disruptions. The calculated depths of the molten layers are also compared with other mathematical models that are based on the assumption that heat is transported through the material by conduction only. 32 refs., 6 figs., 1 tab

Wetting of a Charged Surface of Glassy Carbon by Molten Alkali-Metal Chlorides

Science.gov (United States)

Stepanov, V. P.

2018-03-01

Values of the contact angle of wetting of a surface of glassy carbon by molten chlorides of lithium, sodium, potassium, and cesium are measured by the meniscus weight method to determine the common factors of wettability of solid surfaces by ionic melts upon a change in the salt phase composition and a jump in electric potential. It is found that with a potential shift in the positive direction the shape of the curve of the contact angle's dependence on the potential varies upon substitution of one salt by another: the angle of wetting shrinks monotonously in lithium chloride but remains constant in molten cesium chloride. This phenomenon is explained by the hypothesis that the nature of the halide anion adsorption on the positively charged surface of an electrode is chemical and not electrostatic. It is shown that the adsorption process is accompanied by charge transfer through the interface, with covalent bonding between the adsorbent and adsorbate.

The Food Safety of Livestock Products (Meatball, Corned Beef, Beef Burger and Sausage Studied from Heavy Metal Residues Contamination

Directory of Open Access Journals (Sweden)

E Harlia

2010-01-01

Full Text Available The aims of animal husbandry improvements are to increase both the quality and the quantity of livestock production and to ensure the safety of the product. It is necessarry for consumers to pay attention to the food safety of livestock product because it is related to human's health. The research was conducted to determine the food safety of livestock product condition by detecting heavy metal residues on several food products from livestock like meatball, corned beef, burger’s beef, and sausages. This research was explored by using survey's method and purposive technique sampling, then the resulted data were descriptively analyzed. The observed variables were heavy metal contents such as Plumbum (Pb and Cadmium (Cd in which being measured by using AAS (Atomic Absorption Spectrophotometri . The result showed that in general, heavy metal residue of Pb from several livestock products (meatball, corned beef, beef burger, and sausages were smaller than Maximum Residue Limit (MRL, while the Cd’s residue was partly over the MRL concentration, therefore further action has to be taken as it affects the human's health. (Animal Production 12(1: 50-54 (2010 Key words : food safety, MRL, heavy metal Pb, Cd.

Nickel based alloys for molten salt applications in pyrochemical reprocessing applications

International Nuclear Information System (INIS)

Ningshen, S.; Ravi Shankar, A.; Rao, Ch. Jagadeeswara; Mallika, C.; Kamachi Mudali, U.

2016-01-01

Pyrochemical reprocessing route is one of the best option for reprocessing of spent metallic nuclear fuel from future fast breeder in many countries, especially in the US (Integral fast reactor, IFR), Russia (Research Institute of Atomic Reactors, RIAR), Japan, Korea and India. This technology with intrinsic nuclear proliferation resistance is regarded as one of the most promising nuclear fuel cycle technologies of the next-generation. However, the selection of materials of construction for pyrochemical reprocessing plants is challenging because of the extreme environments, i.e., high radiation, corrosive molten salt (LiCl-KCl, LiCl-KCl-CsCl, KCl-NaCl-MgCl 2 , etc.), reactive molten metals, and high temperature. Efforts have been made to develop compatible materials for various unit operations like salt preparation, electrorefining, cathode processing and alloy casting in pyrochemical reprocessing. Nickel and its alloy are the candidate materials for salt purification exposed to molten LiCl-KCl under Cl 2 bubbling, in air or ultra high purity argon environment. In the present study, the corrosion behavior of candidate materials like Inconel 600, Inconel 625, Inconel 690 exposed to molten LiCl-KCl eutectic salt environment at 500 to 600 °C have been carried out. The surface morphology of the exposed samples and scales were examined by SEM/EDX and XRD. The weight loss results indicated that Inconel 600 and Inconel 690 offer better corrosion resistance compared to Inconel 625 in air and chlorine environment. Higher corrosion of Inconel 625 is attributed to development of Mo rich salt layers. However, Ni base alloys exhibited a decreasing trend of weight loss with increasing time of exposure and weight gain was observed under UHP Ar environment. The mechanism of corrosion of Ni base alloys appeared to be due to formation of Cr rich and Ni rich layers of Cr 2 O 3 , NiO and spinel oxides at the surface and subsequent spallation. Based on the present studies, Inconel 690

Thermal performances of molten salt steam generator

International Nuclear Information System (INIS)

Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

2016-01-01

Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

In-line monitoring of an oxide ion in LiCl molten salt using a YSZ based oxide ion selective electrode

International Nuclear Information System (INIS)

Cho, Young Hwan; Jeon, Jong Seon; Yeon, Jei Won; Choi, In Kyu; Kim, Won Ho

2004-01-01

The electrode potential characteristics of a YSZ based membrane metal oxide electrode have been studied in molten LiCl at 700 .deg. C by the potentiometric method. The electrode exhibited a good potential response to log[O 2 ] and data reproducibility. The calibration plot (potential vs. log[O 2 ] was found to be linear, obeying the nernst equation. The electrode potential showed a good reversibility corresponding to increase/decrease of the oxide ion present in the molten LiCl. The physical and chemical durability appeared to be sound after several repeated uses, resulting in reproducible results. However, 'the proposed electrode' failed when metallic Li was present in the melt

Thermal and mechanical properties of aluminized fabrics for use in ferrous metal handling operations.

Science.gov (United States)

Wren, J E; Scott, W D; Bates, C E

1977-11-01

Protective garments are normally worn in molten handling operations to provide some protection against molten metal splashes. These garments are also intended to provide protection against radiant heat, and they should be as heat resistant and comfortable as possible. Asbestos-based fabrics have been employed for many years, but recently some concern has been expressed over possible asbestos exposure. This program was undertaken to explore the ability of several types of fabrics to resist heat transfer during molten metal impact. A molten metal splash test, along with standard methods for determining tensile strength, flame resistance, and abrasion-flexing resistance were used to evaluate several classes of protective fabrics. The results indicate that there are materials available that offer equal or better mechanical properties and thermal protection compared to aluminized asbestos.

Electrorecovery of tantalum in molten fluorides

International Nuclear Information System (INIS)

Espinola, A.; Dutra, A.J.B.; Silva, F.T. da

1988-01-01

Considering the privileged situation of Brazil as a productor of tantaliferous minerals, the authors have in view the development of a technology for production of metallic tantalum via molten salts electrolysis; this has the advantage of improving the aggregate value of exportation products, additionally to tantalum oxide and tantalum concentrates. Having in view the preliminary determintion of better conditions of temperature, electrolyte composition and current density for this process, electrolysis were conducted with a solvent composed of an eutetic mixture of lithium, sodium and potassium fluoride for dipotassium fluotantalate and occasionally for tantalum oxide. Current efficiencies as high as 83% were obtained in favoured conditions. (author) [pt

Purification method for calcium fluoride containing uranium

International Nuclear Information System (INIS)

Ogami, Takeshi

1998-01-01

Calcium fluoride (CaF 2 ) containing uranium is heated in an electrolytic bath having a cathode and an anode to form a molten salt, and the molten salt is electrolytically reduced to form metal uranium deposited on the surface of the cathode. The calcium fluoride molten salt separated by the deposition of generated metal uranium on the surface of the cathode is solidified by cooling. The solidified calcium fluoride is recovered. When metal uranium is deposited on the surface of the cathode by the electrolytic reduction of the molten salt, impurities such as plutonium and neptunium are also deposited on the surface of the anodes entrained by the metal uranium. Impurities having high vapor pressures such as americium and strontium are evaporated and removed from the molten salts. Then, nuclides such as uranium can thus be separated and recovered, and residual CaF 2 can be recovered in a state easily storable and reutilizable. (T.M.)

Thermodynamic analysis for molten stratification test MASCA with ionic liquid U-Zr-Fe-O-B-C-FPs database

International Nuclear Information System (INIS)

Fukasawa, Masanori; Tamura, Shigeyuki

2007-01-01

The molten corium stratification tested in the OECD MASCA project was analyzed with our thermo-dynamic database and the database was verified to be effective for the stratification analysis. The MASCA test shows that the molten corium can be stratified with the metal layer under the oxide when sub-oxidized corium including iron was retained in the lower head of the reactor vessel. This stratification is caused by the increased density of the metal layer attributed to a transfer of uranium metal that was reduced from uranium oxide by zirconium. Thermodynamic equilibrium calculations with the database, which was developed for the corium U-Zr-Fe-O-B-C-FPs system using the ionic two-sublattice model for liquid, show quantitative agreements with the MASCA test, such as the composition of each layer, fission product (FP) partitioning between the layers and B 4 C effect on the stratification. (author)

Development of natural convection heat transfer correlation for liquid metal with overlying boiling coolant

International Nuclear Information System (INIS)

Cho, Jae Seon; Suh, Kune Y.; Chung, Chang Hyun; Park, Rae Joon; Kim, Sang Baik

1999-01-01

Experimental study was performed to investigate the natural convection heat transfer characteristics and the crust formation of the molten metal pool concurrent with forced convective boiling of the overlying coolant. Tests were performed under the condition of the bottom surface heating in the test section and the forced convection of the coolant being injected onto the molten metal pool. The constant temperature and constant heater input power conditions were adopted for the bottom heating. Test results showed that the temperature distribution and crust layer thickness in the metal layer are appreciably affected by the heated bottom surface temperature of the test section, but not much by the coolant injection rate. The relationship between the Nu number and Ra number in the molten metal pool region is determined and compared with the correlations in the literature, and the experiment without coolant boiling. A new correlation on the relationship between the Nu number and Ra number in the molten metal pool with crust formation is developed from the experimental data

Enhanced Natural Convection in a Metal Layer Cooled by Boiling Water

International Nuclear Information System (INIS)

Cho, Jae-Seon; Suh, Kune Y.; Chung, Chang-Hyun; Park, Rae-Joon; Kim, Sang-Baik

2004-01-01

An experimental study is performed to investigate the natural convection heat transfer characteristics and the solidification of the molten metal pool concurrently with forced convective boiling of the overlying coolant to simulate a severe accident in a nuclear power plant. The relationship between the Nusselt number (Nu) and the Rayleigh number (Ra) in the molten metal pool region is determined and compared with the correlations in the literature and experimental data with subcooled water. Given the same Ra condition, the present experimental results for Nu of the liquid metal pool with coolant boiling are found to be higher than those predicted by the existing correlations or measured from the experiment with subcooled boiling. To quantify the observed effect of the external cooling on the natural convection heat transfer rate from the molten pool, it is proposed to include an additional dimensionless group characterizing the temperature gradients in the molten pool and in the external coolant region. Starting from the Globe and Dropkin correlation, engineering correlations are developed for the enhancement of heat transfer in the molten metal pool when cooled by an overlying coolant. The new correlations for predicting natural convection heat transfer are applicable to low-Prandtl-number (Pr) materials that are heated from below and solidified by the external coolant above. Results from this study may be used to modify the current model in severe accident analysis codes

Metal releases from a municipal solid waste incineration air pollution control residue mixed with compost.

Science.gov (United States)

Van Praagh, M; Persson, K M

2008-08-01

The influence of 10 wt.% mature compost was tested on the heavy metal leachate emissions from a calcium-rich municipal solid waste incineration air pollution control residue (MSWI APC). Apart from elongated columns (500 and 1250 mm), an otherwise norm compliant European percolation test setup was used. More than 99% of the metals Al, As, Cd, Cr, Cu, Fe and Ni were left in the APC residue after leaching to a liquid-to-solid ratio (L/S) of 10. Apparent short-term effects of elevated leachate DOC concentrations on heavy metal releases were not detected. Zn and Pb leachate concentrations were one order of magnitude lower for L/S 5 and 10 from the pure APC residue column, which suggests a possible long-term effect of compost on the release of these elements. Prolonging the contact time between the pore water and the material resulted in elevated leachate concentrations at L/S 0.1 to L/S 1 by a factor of 2. Only Cr and Pb concentrations were at their maxima in the first leachates at L/S 0.1. Equilibrium speciation modelling with the PHREEQC code suggested portlandite (Ca(OH)2) to control Ca solubility and pH.

Simulation of the injection casting of metallic fuels

International Nuclear Information System (INIS)

Nakagawa, Tomokazu; Ogata, Takanari; Tokiwai, Moriyasu.

1989-01-01

For the fabrication of metallic fuel pins, injection casting is a preferable process because the simplicity of the process is suitable for remote operation. In this process, the molten metal in the crucible is injected into evacuated molds (suspended above the crucible) by pressurizing the casting furnace. Argonne National Laboratory has already adopted this process in the Integral Fast Reactor program. To obtain fuel pins with good quality, the casting parameters, such as the molten metal temperature, the magnitude of the pressure applied, the pressurizing rate, the cooling time, etc., must be optimized. Otherwise, bad-quality castings (short castings, rough surfaces, shrinkage cavities, mold fracture) may result. Therefore, it is very important in designing the casting equipment and optimizing the operation conditions to be able to predict the fluid and thermal behavior of the castings. This paper describes methods to simulate the heat and mass transfer in the molds and molten metallic fuel during injection casting. The results obtained by simulation are compared with experimental ones. Also, appropriate casting conditions for the uranium-plutonium-zirconium alloy are discussed based on the simulated results

Electrodeposition of metallic tungsten coating from binary oxide molten salt on low activation steel substrate

International Nuclear Information System (INIS)

Liu, Y.H.; Zhang, Y.C.; Jiang, F.; Fu, B.J.; Sun, N.B.

2013-01-01

Tungsten is considered a promising plasma facing armor material for future fusion devices. An electrodeposited metallic tungsten coating from Na 2 WO 4 –WO 3 binary oxide molten salt on low activation steel (LAS) substrate was investigated in this paper. Tungsten coatings were deposited under various pulsed currents conditions at 1173 K in atmosphere. Cathodic current density and pulsed duty cycle were investigated for pulsed current electrolysis. The crystal structure and microstructure of tungsten coatings were characterized by X-ray diffractometry, scanning electron microscopy, and energy X-ray dispersive analysis techniques. The results indicated that pulsed current density and duty cycle significantly influence tungsten nucleation and electro-crystallization phenomena. The average grain size of the coating becomes much larger with increasing cathodic current density, which demonstrates that appropriate high cathodic current density can accelerate the growth of grains on the surface of the substrate. The micro-hardness of tungsten coatings increases with the increasing thickness of coatings; the maximum micro-hardness is 482 HV. The prepared tungsten coatings have a smooth surface, a porosity of less than 1%, and an oxygen content of 0.024 wt%

Electrodeposition of metallic tungsten coating from binary oxide molten salt on low activation steel substrate

Energy Technology Data Exchange (ETDEWEB)

Liu, Y. H. [School of Materials Science and Engineering, University of Science and Technology BeiJing, Beijing (China); State Nuclear Power Research Institute, Xicheng District, Beijing (China); Zhang, Y.C., E-mail: zycustb@163.com [School of Materials Science and Engineering, University of Science and Technology BeiJing, Beijing (China); Jiang, F.; Fu, B. J.; Sun, N. B. [School of Materials Science and Engineering, University of Science and Technology BeiJing, Beijing (China)

2013-11-15

Tungsten is considered a promising plasma facing armor material for future fusion devices. An electrodeposited metallic tungsten coating from Na{sub 2}WO{sub 4}–WO{sub 3} binary oxide molten salt on low activation steel (LAS) substrate was investigated in this paper. Tungsten coatings were deposited under various pulsed currents conditions at 1173 K in atmosphere. Cathodic current density and pulsed duty cycle were investigated for pulsed current electrolysis. The crystal structure and microstructure of tungsten coatings were characterized by X-ray diffractometry, scanning electron microscopy, and energy X-ray dispersive analysis techniques. The results indicated that pulsed current density and duty cycle significantly influence tungsten nucleation and electro-crystallization phenomena. The average grain size of the coating becomes much larger with increasing cathodic current density, which demonstrates that appropriate high cathodic current density can accelerate the growth of grains on the surface of the substrate. The micro-hardness of tungsten coatings increases with the increasing thickness of coatings; the maximum micro-hardness is 482 HV. The prepared tungsten coatings have a smooth surface, a porosity of less than 1%, and an oxygen content of 0.024 wt%.

X-ray measurement of residual stress in metals at Chalk River Nuclear Laboratories

International Nuclear Information System (INIS)

Winegar, J.E.

1980-06-01

X-ray diffraction is used at CRNL to measure residual stress in metals. This report summarizes the basic principles of stress measurement, and reviews factors affecting accuracy of measurement. The technique and equipment described were developed at CRNL to give reliable measurements. Accuracy of measurement is achieved by using fixed-count step-scanning and by computer analysis of intensity data using a cubic spline curve smoothing routine. Specific reference is made to the measurement of residual stress in Inconel-600 and Incoloy-800 boiler tubing. Because it measures stress in thin surface layers, the X-ray method can also be used to measure the depth profile of stresses. As there are no standardized procedures for measuring residual stress, this report will be useful both to those unfamiliar with the measurement of residual stress and to those already making such measurements in other laboratories. (auth)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

2017-01-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

Energy Technology Data Exchange (ETDEWEB)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Phase equilibrium of the system Ag-Fe-Nd, and Nd extraction from magnet scraps using molten silver

International Nuclear Information System (INIS)

Takeda, O.; Okabe, T.H.; Umetsu, Y.

2004-01-01

To develop a new recycling process, we examined the direct extraction of neodymium (Nd) metal from Nd-Fe-B magnet scraps using molten silver (Ag) as an extraction medium. Prior to the extraction experiment, the phase equilibrium of the system Ag-Fe-Nd was investigated to estimate the theoretical extraction limit. It was observed that the Fe/Nd 2 Fe 17 mixture equilibrates with the molten Ag-Nd alloy containing 50-52 mol% Nd (57-59 mass% Nd) at 1363 K. The experimental results were in good agreement with the thermodynamic calculation based on literature values. By reacting Nd-Fe-B magnet scraps with molten silver at 1273 K, more than 90% of the neodymium in the scrap was extracted, and an Ag-Nd alloy containing 40-50 mass% Nd was obtained. The neodymium in the Ag-Nd alloy was separated from silver as Nd 2 O 3 by oxidizing the obtained alloy in air. Although the wettability of Nd 2 O 3 with molten silver caused some difficulties in the separation of neodymium from silver, molten silver is shown to be an effective medium for neodymium extraction from magnet scrap

Experimental study of conjugate heat transfer from liquid metal layer cooled by overlying freon

International Nuclear Information System (INIS)

Cho, J.S.; Suh, K.Y.; Chung, C.H.; Park, R.J.; Kim, S.B.

2001-01-01

Steady-state and transient experiments were performed for the heat transfer from the liquid metal pool with overlying Freon (R113) coolant in the process of boiling. The simulant molten pool material is tin (Sn) with the melting temperature of 232 Celsius degrees. The metal pool is heated from the bottom surface and the coolant is injected onto the molten metal pool. Tests were conducted under the condition of the bottom surface heating in the test section and the forced convection of the R113 coolant being injected onto the molten metal pool. The bottom heating condition was varied from 8 kW to 14 kW. The temperature distributions of the metal layer and coolant were obtained in the steady-state experiment. The boiling mechanism of the R113 coolant was changed from the nucleate boiling to film boiling in the transient experiment. The critical heat flux (CHF) phenomenon was observed during the transition from the nucleate boiling to the film boiling. Also, the Nusselt (Nu) number and the Rayleigh (Ra) number in the molten metal pool region were obtained as functions of time. Analysis was done for the relationship between the heat flux and the temperature difference between the metal layer surface and the boiling coolant. In this experiment, the heat transfer is achieved with accompanying solidification in the molten metal pool by the boiling R113 coolant there above. The present test results of the natural convection heat transfer on the molten metal pool are higher than those of the liquid metal natural convection heat transfer without coolant boiling. It can be interpreted that the heat transfer rate is enhanced by the overlying boiling coolant having the high heat removal rate. Analysis of the relationship between the heat flux and the difference between the metal layer surface temperature and the coolant bulk boiling temperature revealed that the CHF occurs when the temperature difference reaches a neighborhood of 50 Celsius degrees. Also, if the temperature

Effect of preemptive weld overlay on residual stress mitigation for dissimilar metal weld of nuclear power plant pressurizer

International Nuclear Information System (INIS)

Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae; Lee, Kyoung Soo; Park, Chi Yong

2008-01-01

Weld overlay is one of the residual stress mitigation methods which arrest crack initiation and crack growth. Therefore weld overlay can be applied to the region where cracking is likely to be. An overlay weld used in this manner is termed a Preemptive Weld OverLay(PWOL). In Pressurized Water Reactor(PWR) dissimilar metal weld is susceptible region for Primary Water Stress Corrosion Cracking(PWSCC). In order to examine the effect of PWOL on residual stress mitigation, PWOL was applied to a specific dissimilar metal weld of Kori nuclear power plant by finite element analysis method. As a result, strong compressive residual stress was made in PWSCC susceptible region and PWOL was proved effective preemptive repair method for weldment

Effect of preemptive weld overlay on residual stress mitigation for dissimilar metal weld of nuclear power plant pressurizer

Energy Technology Data Exchange (ETDEWEB)

Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea University, Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2008-10-15

Weld overlay is one of the residual stress mitigation methods which arrest crack initiation and crack growth. Therefore weld overlay can be applied to the region where cracking is likely to be. An overlay weld used in this manner is termed a Preemptive Weld OverLay(PWOL). In Pressurized Water Reactor(PWR) dissimilar metal weld is susceptible region for Primary Water Stress Corrosion Cracking(PWSCC). In order to examine the effect of PWOL on residual stress mitigation, PWOL was applied to a specific dissimilar metal weld of Kori nuclear power plant by finite element analysis method. As a result, strong compressive residual stress was made in PWSCC susceptible region and PWOL was proved effective preemptive repair method for weldment.

Accelerator molten-salt breeding and thorium fuel cycle

International Nuclear Information System (INIS)

Furukawa, Kazuo; Nakahara, Yasuaki; Kato, Yoshio; Ohno, Hideo; Mitachi, Kohshi.

1990-01-01

The recent efforts at the development of fission energy utilization have not been successful in establishing fully rational technology. A new philosophy should be established on the basis of the following three principles: (1) thorium utilization, (2) molten-salt fuel concept, and (3) separation of fissile-breeding and power-generating functions. Such philosophy is called 'Thorium Molten-Salt Nuclear Energy Synergetics [THORIMS-NES]'. The present report first addresses the establishment of 233 U breeding fuel cycle, focusing on major features of the Breeding and Chemical Processing Centers and a small molten-salt power station (called FUJI-II). The development of fissile producing breeders is discussed in relation to accelerator molten-salt breeder (AMSB), impact fusion molten-salt breeder, and inertial-confined fusion hybrid molten-salt breeder. Features of the accelerator molten-salt breeder are described, focusing on technical problems with accelerator breeders (or spallators), design principle of the accelerator molten-salt breeder, selection of molten salt compositions, and nuclear- and reactor-chemical aspects of AMSB. Discussion is also made of further research and development efforts required in the future for AMSB. (N.K.)

Synthesis of carbides of refractory metals in salt melts

International Nuclear Information System (INIS)

Ilyushchenko, N.G.; Anfinogenov, A.I.; Chebykin, V.V.; Chernov, Ya.B.; Shurov, N.I.; Ryaposov, Yu.A.; Dobrynin, A.I.; Gorshkov, A.V.; Chub, A.V.

2003-01-01

The ion-electron melts, obtained through dissolving the alkali and alkali-earth metals in the molten chlorides above the chloride melting temperature, were used for manufacturing the high-melting metal carbides as the transport melt. The lithium, calcium and magnesium chlorides and the mixture of the lithium chloride with the potassium or calcium chloride were used from the alkali or alkali-earth metals. The metallic lithium, calcium, magnesium or the calcium-magnesium mixtures were used as the alkali or alkali-earth metals. The carbon black or sugar was used as carbon. It is shown, that lithium, magnesium or calcium in the molten salts transfer the carbon on the niobium, tantalum, titanium, forming the carbides of the above metals. The high-melting metal carbides are obtained both from the metal pure powders and from the oxides and chlorides [ru

Structure Formation Mechanisms during Solid Ti with Molten Al Interaction

International Nuclear Information System (INIS)

Gurevich, L; Pronichev, D; Trunov, M

2016-01-01

The study discuses advantages and disadvantages of previously proposed mechanisms of the formation of structure between solid Ti and molten Al and presents a new mechanism based on the reviewed and experimental data. The previously proposed mechanisms were classified into three groups: mechanisms of precipitation, mechanisms of destruction and mechanisms of chemical interaction between intermetallics and melt. The reviewed mechanisms did not explain the formation of heterogeneous interlayer with globular aluminide particles and thin layers of pure Al, while the present study reveals variation in the solid Ti/molten Al reaction kinetics during various phases of laminated metal-intermetallic composite formation. The proposed mechanism considers formed during composite fabrication thin oxide interlayers between Ti and Al evolution and its impact on the intermetallic compound formation and explains the initial slow rate of intermetallic interlayer formation and its subsequent acceleration when the oxide foils are ruptured. (paper)

Thermal-hydraulic studies on molten core-concrete interactions

International Nuclear Information System (INIS)

Greene, G.A.

1986-10-01

This report discusses studies carried out in connection with light water power reactor accidents. Recent assessments have indicated that the consequences of molten-core concrete interactions dominate the considerations of severe accidents. The two areas of interest that have been investigated are interlayer heat and mass transfer and liquid-liquid boiling. Interlayer heat and mass transfer refers to processes that occur within a core melt between the stratified, immiscible phases of core oxides and metals. Liquid-liquid boiling refers to processes that occur at the melt-concrete on melt-coolant interface

Analysis of a molten pool natural convection in the APR1400 RPV at a severe accident

International Nuclear Information System (INIS)

Kim, Jong Tae; Park, Rae Joon; Kim, Sang Baik

2005-01-01

During a hypothetical severe accident, reactor fuel rods and structures supporting them are melted and relocated in the lower head of the reactor vessel. These relocated molten materials could be separated by their density difference and construct metal/oxide stratified pools in the lower head. A decay heat generated from the fuel material is transferred to the vessel wall and upper structures remaining in the reactor vessel by natural convection. As shown in Fig. 1 two-layered stratified molten pool is developed in the reactor lower vessel. The oxidic pool usually constructed by the mixture of uranium oxide and zirconium oxide. The melting temperature of the oxidic material is very high compared to the steel vessel and metallic layer. And highly turbulent natural convection generated by the decay heat enhances heat transfer to the boundary of the oxidic pool. By this thermal mechanism, oxide curst is developed around the oxidic layer as shown in Fig. 1. The oxidic pool is bounded thermally and fluid-dynamically by the developed crust. By this boundedness, the heat transfer structure in the stratified oxidic/metallic pool can be solved separately. The thermal boundary condition of the oxidic pool is isothermal with constant melting temperature of the oxidic material. The decay heat is transfer to side wall and upper interface between oxidic and metallic layer. Turbulent natural convection is dominant heat transfer mechanism in the oxidic pool. The heat transferred from the bottom oxidic layer is imposed to the upper metallic layer. This transferred heat in the metallic pool is removed through side and upper surface, which is augmented also by natural convection developed in the pool. In this study, a molten pool natural convection in the APR1400 RPV during a severe accident is simulated using the Lilac code and the calculated heat flux distribution on the reactor vessel wall is compared with a lumped-parameter (LP) prediction

Method for producing metallic microparticles

Science.gov (United States)

Phillips, Jonathan; Perry, William L.; Kroenke, William J.

2004-06-29

Method for producing metallic particles. The method converts metallic nanoparticles into larger, spherical metallic particles. An aerosol of solid metallic nanoparticles and a non-oxidizing plasma having a portion sufficiently hot to melt the nanoparticles are generated. The aerosol is directed into the plasma where the metallic nanoparticles melt, collide, join, and spheroidize. The molten spherical metallic particles are directed away from the plasma and enter the afterglow where they cool and solidify.

Thermal diffusivity measurements of molten salts using a three-layered cell by the laser flash method

Science.gov (United States)

Ohta, Hiromichi; Ogura, Gaku; Waseda, Yoshio; Suzuki, Mustumi

1990-10-01

A simple cell and easy data processing are described for measuring the thermal diffusivity of a liquid sample at high temperatures using the laser flash method. A cell consists of a liquid sample sandwiched by two metallic plates. The front surface of one metallic plate is exposed to a single pulse of beam laser and the resulting temperature rise of the back surface of the other metallic plate is measured. The logarithmic analysis proposed by James using the initial time region of the temperature response curve of a two layered cell system has been extended to apply to the present three layered cell system in order to estimate the thermal diffusivity value of a liquid sample. Measurements of distilled water and methanol were made first and the results were found to be in good agreement with the reference data. Then, the thermal diffusivities of molten NaNO3 at 593-660 K and of molten KNO3 at 621-694 K were determined and the results also appear to agree reasonably well with those reported in the literature.

Plasma spheroidization and high temperature stability of lanthanum phosphate and its compatibility with molten uranium

International Nuclear Information System (INIS)

Ananthapadmanabhan, P.V.; Sreekumar, K.P.; Thiyagarajan, T.K.; Satpute, R.U.; Krishnan, K.; Kulkarni, N.K.; Kutty, T.R.G.

2009-01-01

Lanthanum phosphate has excellent thermal stability and corrosion resistance against many molten metals and other chemically corrosive environments. Lanthanum phosphate (LaPO 4 ) was synthesized from lanthanum oxalate by thermal dissociation of the oxalate to the oxide, followed by conversion to hydrated lanthanum phosphate (LaPO 4 .0.5H 2 O). Thermal treatment of LaPO 4 .0.5H 2 O above 773 K resulted in the irreversible transformation of the hydrated phase to the stable monazite phase. Thermal and chemical stability of monazite was studied by plasma spheroidization experiments using a DC thermal plasma reactor set up. Compatibility of monazite with molten uranium was studied by thermal analysis. Results showed that monazite is thermally stable up to its melting point and also is resistant towards attack by molten uranium. Adherent coatings of LaPO 4 could be deposited onto various substrates by atmospheric plasma spray technique

CFD to modeling molten core behavior simultaneously with chemical phenomena

International Nuclear Information System (INIS)

Vladimir V Chudanov; Anna E Aksenova; Valerii A Pervichko

2005-01-01

Full text of publication follows: This paper deals with the basic features of a computing procedure, which can be used for modeling of destruction and melting of a core with subsequent corium retaining into the reactor vessel. The destruction and melting of core mean the account of the following phenomena: a melting, draining (moving of the melt through a porous layer of core debris), freezing with release of an energy, change of geometry, formation of the molten pool, whose convective intermixing and distribution influence on a mechanism of borders destruction. It is necessary to take into account that during of heating molten pool and development in it of convective fluxes a stratification of a multi-component melt on two layers of metal light and of oxide heavy components is observed. These layers are in interaction, they can exchange by the separate components as result of diffusion or oxidizing reactions. It can have an effect considerably on compositions, on a specific weight, and on properties of molten interacting phases, and on a structure of the molten stratified pool. In turn, the retaining of the formed molten masses in reactor vessel requires the solution of a matched heat exchange problem, namely, of a natural convection in a heat generating fluid in partially or completely molten corium and of heat exchange problem with taking into account of a melting of the reactor vessel. In addition, it is necessary to take into account phase segregation, caused by influence of local and of global natural convective flows and thermal lag of heated up boundaries. The mathematical model for simulation of the specified phenomena is based on the Navier-Stokes equations with variable properties together with the heat transfer equation. For modeling of a corium moving through a porous layer of core debris, the special computing algorithm to take into account density jump on interface between a melt and a porous layer of core debris is designed. The model was

The detection of metallic residues in skin stab wounds by means of SEM-EDS: A pilot study.

Science.gov (United States)

Palazzo, Elisa; Amadasi, Alberto; Boracchi, Michele; Gentile, Guendalina; Maciocco, Francesca; Marchesi, Matteo; Zoja, Riccardo

2018-05-01

The morphological analysis of stab wounds may often not be accurate enough to link it with the type of wounding weapon, but a further evaluation may be performed with the search for metallic residues left during the contact between the instrument and the skin. In this study, Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS) was applied to the study of cadaveric stab wounds performed with kitchen knives composed of iron, chromium and nickel, in order to verify the presence of metallic residues on the wound's edge. Two groups of 10 corpses were selected: group A, including victims of stab wounds and a control group B (died of natural causes). Samplings were performed on the lesions and in intact areas of group A, whereas in group B sampling were performed in non-exposed intact skin. Samples were then analysed with optical microscopy and SEM-EDS. In group A, optical microscopic analysis showed the presence of vital haemorrhagic infiltration, while SEM-EDS showed evidence of microscopic metal traces, isolated or clustered, consisting of iron, chromium and nickel. Moreover, in two cases organic residues of calcium and phosphate were detected, as a probable sign of bone lesion. Control samples (group A in intact areas and group B), were negative for the search of exogenous material to optical microscopy and SEM-EDS. The results show the utility and possible application of the SEM-EDS in theidentification of metallic residues from sharp weapons on the skin. Copyright © 2017 The Chartered Society of Forensic Sciences. Published by Elsevier B.V. All rights reserved.

Analysis of residual stress state in sheet metal parts processed by single point incremental forming

Science.gov (United States)

Maaß, F.; Gies, S.; Dobecki, M.; Brömmelhoff, K.; Tekkaya, A. E.; Reimers, W.

2018-05-01

The mechanical properties of formed metal components are highly affected by the prevailing residual stress state. A selective induction of residual compressive stresses in the component, can improve the product properties such as the fatigue strength. By means of single point incremental forming (SPIF), the residual stress state can be influenced by adjusting the process parameters during the manufacturing process. To achieve a fundamental understanding of the residual stress formation caused by the SPIF process, a valid numerical process model is essential. Within the scope of this paper the significance of kinematic hardening effects on the determined residual stress state is presented based on numerical simulations. The effect of the unclamping step after the manufacturing process is also analyzed. An average deviation of the residual stress amplitudes in the clamped and unclamped condition of 18 % reveals, that the unclamping step needs to be considered to reach a high numerical prediction quality.

Metal transfer during vacuum consumable arc remelting

International Nuclear Information System (INIS)

Zanner, F.J.

1977-11-01

A description of the vacuum consumable arc remelt process as related to solidification and a review of vacuum arc literature is presented. Metal transfer at arc lengths less than or equal to 3 cm was found to occur when liquid metal spikes hanging from the cathode form a low resistance bridge (drop short) by touching the anode and subsequently rupturing. During the bridge lifetime (0.0003 to 0.020 s) the arc is extinguished and all of the electrical power is directed through the molten bridge. The formation and rupture of these molten metal bridges are confirmed with electrical resistance measurements. At long arc lengths (greater than 10 cm) the spikes separate before touching the anode

Molten salt oxidation of mixed wastes: Separation of radioactive materials and Resource Conservation and Recovery Act (RCRA) materials

International Nuclear Information System (INIS)

Bell, J.T.; Haas, P.A.; Rudolph, J.C.

1995-01-01

The Oak Ridge National Laboratory (ORNL) is participating in a program to apply a molten salt oxidation (MSO) process to treatment of mixed (radioactive and RCRA) wastes. The salt residues from the MSO treatment will require further separations or other processing to prepare them for final disposal. A bench-scale MSO apparatus is being installed at ORNL and will be operated on real Oak Ridge wastes. The treatment concepts to be tested and demonstrated on the salt residues from real wastes are described

Molten fuel-coolant interaction behaviours of various fast reactor fuels (Paper No. HMT-45-87)

International Nuclear Information System (INIS)

Doshi, J.B.

1987-01-01

A parametric computational model of molten fuel-coolant interaction (MFCI) including a particle size distribution is developed and employed to analyse behaviours of various possible reactor fuels, such as oxide, carbide and metal in MFCI scenario. It is observed that while higher thermal conductivity and lower specific heat of carbide compared to oxide is responsible for higher peak pressure and work done per unit mass, the trend is not observed in the metal fuel. The reason for this is the lower operation temperature and latent heat of metallic fuel. (author). 9 refs., 1 fig

Hot corrosion behavior of plasma-sprayed partially stabilized zirconia coatings in a lithium molten salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Hong, Sun Seok; Kang, Dae Seong; Park, Byung Heong; Hur, Jin Mok; Lee, Han Soo

2008-01-01

The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. It is essential to choose the optimum material for the process equipment handling molten salt. IN713LC is one of the candidate materials proposed for application in electrolytic reduction process. In this study, Yttria-Stabilized Zirconia (YSZ) top coat was applied to a surface of IN713LC with an aluminized metallic bond coat by an optimized plasma spray process, and were investigated the corrosion behavior at 675 .deg. C for 216 hours in the molten salt LiCl-Li 2 O under an oxidizing atmosphere. The as-coated and tested specimens were examined by OM, SEM/EDS and XRD, respectively. The bare superalloy reveals obvious weight loss, and the corrosion layer formed on the surface of the bare superalloy was spalled due to the rapid scale growth and thermal stress. The top coatings showed a much better hot-corrosion resistance in the presence of LiCl-Li 2 O molten salt when compared to those of the uncoated superalloy and the aluminized bond coatings. These coatings have been found to be beneficial for increasing to the hot-corrosion resistance of the structural materials for handling high temperature lithium molten salts

Deployment of quasi-digital sensor for high temperature molten salt level measurement in pyroprocessing plants

Science.gov (United States)

Sanga, Ramesh; Agarwal, Sourabh; Sivaramakrishna, M.; Rao, G. Prabhakara

2018-04-01

Development of a liquid molten salt level sensor device that can detect the level of liquid molten salt in the process vessels of pyrochemical reprocessing of spent metallic fuels is detailed. It is proposed to apply a resistive-type pulsating sensor-based level measurement approach. There are no commercially available sensors due to limitations of high temperature, radiation, and physical dimensions. A compact, simple, rugged, low power, and high precise pulsating sensor-based level probe and simple instrumentation for the molten salt liquid level sensor to work in the extreme conditions has been indigenously developed, with high precision and accuracy. The working principle, design concept, and results have been discussed. This level probe is mainly composed of the variable resistor made up of ceramic rods. This resistor constitutes the part of resistance-capacitance-type Logic Gate Oscillator (LGO). A change in the molten salt level inside the tank causes a small change in the resistance which in turn changes the pulse frequency of the LGO. Thus the frequency, the output of the instrument that is displayed on the LCD of an embedded system, is a function of molten salt level. In the present design, the range of level measurement is about 10 mm. The sensitivity in position measurement up to 10 mm is ˜2.5 kHz/mm.

Theoretical study of energetic interactions between high temperature molten materials and a low temperature fluid

International Nuclear Information System (INIS)

Chen, S.H.H.

1984-01-01

Analytical models are developed to predict the hydrodynamical transients resulting from the energetic interactions between a high temperature molten material and a low temperature liquid coolant. Initially, the molten material at high temperature and pressure is separated from the low temperature fluid by a solid metal barrier. Upon contact between the molten material and solid barrier, thermal attack occurs eventually resulting in a loss of barrier integrity. Subsequently, the molten material is injected into the liquid pool resulting in energetic interactions. The analytical models integrate a wide variety of potentially mutually-interacting transport phenomena which dominate the transient process into a deterministic scheme to predict the hydrodynamic transient process into a deterministic scheme to predict the hydrodynamic transient process. The model calculations are compared with the existing experimental results to show its engineering accuracy and adequacy in predicting such energetic interactions. Two models are formulated to bracket the transport of molten material to the rupture site for the reactor system. The stratified model minimized the rate of transport of material to the break location while the dispersed model maximized such transport. These two models are applied to a reference pressure tube reactor to evaluate the pressure transients and the potential structural damages as a result of a postulated severe primary coolant blockage in a power channel

Challenges Related to the Use of Liquid Metal and Molten Salt Coolants in Advanced Reactors. Report of the collaborative project COOL of the International Project on Innovative Nuclear Reactors and Fuel Cycles (INPRO)

International Nuclear Information System (INIS)

2013-05-01

The International Project on Innovative Nuclear Reactors and Fuel Cycles (INPRO) was launched in 2000, based on a resolution by the IAEA General Conference (GC(44)/RES/21). INPRO aims at helping to ensure that nuclear energy is available in the twenty-first century in a sustainable manner, and seeks to bring together all interested Member States, both technology holders and technology users, to jointly consider actions to achieve desired innovations. INPRO is taking care of the specific needs of developing countries. One of the aims of INPRO is to develop options for enhanced sustainability through promotion of technical and institutional innovations in nuclear energy technology through collaborative projects among IAEA Member States. Collaboration among INPRO members is fostered on selected innovative nuclear technologies to bridge technology gaps. Collaborative projects have been selected so that they complement other national and international R and D activities. The INPRO Collaborative Project COOL on Investigation of Technological Challenges Related to the Removal of Heat by Liquid Metal and Molten Salt Coolants from Reactor Cores Operating at High Temperatures investigated the technological challenges of cooling reactor cores that operate at high temperatures in advanced fast reactors, high temperature reactors and accelerator driven systems by using liquid metals and molten salts as coolants. The project was initiated in 2008 and was led by India; experts from Brazil, China, Germany, India, Italy and the Republic of Korea participated and provided chapters of this report. The INPRO Collaborative Project COOL addressed the following fields of research regarding liquid metal and molten salt coolants: (i) survey of thermophysical properties; (ii) experimental investigations and computational fluid dynamics studies on thermohydraulics, specifically pressure drop and heat transfer under different operating conditions; (iii) monitoring and control of coolant

Visualization and void-fraction measurements in a molten metal bath

Science.gov (United States)

Baker, Michael Charles

In the experimental study of multiphase flow phenomena, including intense multiphase interactions, such as vapor explosions, the fluids are often opaque. To obtain images, suitable for quantitative analysis, of such phenomena requires the use of something other than visible light, such as x-rays or neutrons. In this study a unique flow visualization technique using a continuous high energy x-ray source to measure void fraction with good spatial and temporal resolution in pools of liquid metal has been developed. In the present experiments, 11 to 21 kg of molten tin at 360sp° C to 425sp° C is collected in a pre-heated stainless steel test section of rectangular cross section (18 x 10 cm). In the base of the test section are two injection ports for the introduction of nitrogen gas and water. Each port is composed of two coaxial tubes. Nitrogen gas flows through the annular region and either nitrogen gas or water flows through the central tube. The test section is imaged using a high energy x-ray source (Varian Linatron 3000A) with a peak energy of 9 MeV and a maximum on axis dose rate of 30 Gy/min. The transmitted x-rays are viewed with an imaging system composed of a high density silicate glass screen, a mirror, a lens coupled image intensifier, and a CCD camera. Two interchangeable CCD cameras allow for either high resolution imaging (1128 x 480 pixels) at a frame rate of 30 Hz or low resolution imaging (256 x 256 pixels) at a frame rate of 220 Hz. The collected images are digitally processed to obtain the chordal averaged local and volume integral void fractions. At the experimental conditions examined, estimated relative uncertainty using this measurement technique is 10% for worst case conditions. The upper bound on the relative systematic error due to void dynamics is estimated to be 20%. Reasonable agreement has been demonstrated between the data generated from the processed images, past integral void fraction experimental data, and a semi-empirical drift

The molten salt reactor adventure

International Nuclear Information System (INIS)

MacPherson, H.G.

1985-01-01

A personal history of the development of molten salt reactors in the United States is presented. The initial goal was an aircraft propulsion reactor, and a molten fluoride-fueled Aircraft Reactor Experiment was operated at Oak Ridge National Laboratory in 1954. In 1956, the objective shifted to civilian nuclear power, and reactor concepts were developed using a circulating UF 4 -ThF 4 fuel, graphite moderator, and Hastelloy N pressure boundary. The program culminated in the successful operation of the Molten Salt Reactor Experiment in 1965 to 1969. By then the Atomic Energy Commission's goals had shifted to breeder development; the molten salt program supported on-site reprocessing development and study of various reactor arrangements that had potential to breed. Some commercial and foreign interest contributed to the program which, however, was terminated by the government in 1976. The current status of the technology and prospects for revived interest are summarized

The corrosion behavior of mild steel in molten NaNO3-KNO3 salt and its evaluation

International Nuclear Information System (INIS)

Tsujino, Bunzo; Oki, Takeo.

1992-01-01

The galvanic behavior of mild steel in molten NaNO 3 -KNO 3 salt (equivalent molar fraction) and its evaluation have been investigated by the amount of galvanic current with zero impedance ammeter. The galvanic currents in a galvanic couple consisting of mild steel and platinum so obtained corresponded approximately to the information for dissolution reaction of iron in molten NaNO 3 KNO 3 salt. Further, the galvanic currents proved to be an effective means for evaluating corrosion rate of metals in molten NaNO 3 KNO 3 salt. The effect of NaCl on galvanic behavior of mild steel couple to platinum in molten NaNO 3 -KNO 3 salt did not appear at the NaCl concentration up to 0.05 molar fraction, but the effect appeared as localized corrosion at the NaCl concentration of 0.05 molar fraction or more. The coloration for mild steel due to the oxide film was well controlled by adjusting amount of electricity rather than the temperature. (author)

Plasma spheroidization and high temperature stability of lanthanum phosphate and its compatibility with molten uranium

Energy Technology Data Exchange (ETDEWEB)

Ananthapadmanabhan, P.V. [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: pvananth@barc.gov.in; Sreekumar, K.P.; Thiyagarajan, T.K.; Satpute, R.U. [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Krishnan, K.; Kulkarni, N.K. [Fuel Chemistry Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Kutty, T.R.G. [Radiometallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2009-01-15

Lanthanum phosphate has excellent thermal stability and corrosion resistance against many molten metals and other chemically corrosive environments. Lanthanum phosphate (LaPO{sub 4}) was synthesized from lanthanum oxalate by thermal dissociation of the oxalate to the oxide, followed by conversion to hydrated lanthanum phosphate (LaPO{sub 4}.0.5H{sub 2}O). Thermal treatment of LaPO{sub 4}.0.5H{sub 2}O above 773 K resulted in the irreversible transformation of the hydrated phase to the stable monazite phase. Thermal and chemical stability of monazite was studied by plasma spheroidization experiments using a DC thermal plasma reactor set up. Compatibility of monazite with molten uranium was studied by thermal analysis. Results showed that monazite is thermally stable up to its melting point and also is resistant towards attack by molten uranium. Adherent coatings of LaPO{sub 4} could be deposited onto various substrates by atmospheric plasma spray technique.

Lemna minor tolerance to metal-working fluid residues: implications for rhizoremediation.

Science.gov (United States)

Grijalbo, L; Becerril, J M; Barrutia, O; Gutierrez-Mañero, J; Lucas Garcia, J A

2016-07-01

For the first time in the literature, duckweed (Lemna minor) tolerance (alone or in combination with a consortium of bacteria) to spent metal-working fluid (MWF) was assessed, together with its capacity to reduce the chemical oxygen demand (COD) of this residue. In a preliminary study, L. minor response to pre-treated MWF residue (ptMWF) and vacuum-distilled MWF water (MWFw) was tested. Plants were able to grow in both residues at different COD levels tested (up to 2300 mg·l(-1) ), showing few toxicity symptoms (mainly growth inhibition). Plant response to MWFw was more regular and dose responsive than when exposed to ptMWF. Moreover, COD reduction was less significant in ptMWF. Thus, based on these preliminary results, a second study was conducted using MWFw to test the effectiveness of inoculation with a bacterial consortium isolated from a membrane bioreactor fed with the same residue. After 5 days of exposure, COD in solutions containing inoculated plants was significantly lower than in non-inoculated ones. Moreover, inoculation reduced β+γ-tocopherol levels in MWFw-exposed plants, suggesting pollutant imposed stress was reduced. We therefore conclude from that L. minor is highly tolerant to spent MWF residues and that this species can be very useful, together with the appropriate bacterial consortium, in reducing COD of this residue under local legislation limits and thus minimise its potential environmental impact. Interestingly, the lipophilic antioxidant tocopherol (especially the sum of β+γ isomers) proved to be an effective plant biomarker of pollution. © 2016 German Botanical Society and The Royal Botanical Society of the Netherlands.

Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

International Nuclear Information System (INIS)

Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

1989-01-01

Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab

APPARATUS FOR THE PRODUCTION OF LITHIUM METAL

Science.gov (United States)

Baker, P.S.; Duncan, F.R.; Greene, H.B.

1961-08-22

Methods and apparatus for the production of high-purity lithium from lithium halides are described. The apparatus is provided for continuously contacting a molten lithium halide with molten barium, thereby forming lithium metal and a barium halide, establishing separate layers of these reaction products and unreacted barium and lithium halide, and continuously withdrawing lithium and barium halide from the reaction zone. (AEC)

Thermal Analysis of Surrogate Simulated Molten Salts with Metal Chloride Impurities for Electrorefining Used Nuclear Fuel

Energy Technology Data Exchange (ETDEWEB)

Toni Y. Gutknecht; Guy L. Fredrickson; Vivek Utgikar

2012-04-01

This project is a fundamental study to measure thermal properties (liquidus, solidus, phase transformation, and enthalpy) of molten salt systems of interest to electrorefining operations, which are used in both the fuel cycle research & development mission and the spent fuel treatment mission of the Department of Energy. During electrorefining operations the electrolyte accumulates elements more active than uranium (transuranics, fission products and bond sodium). The accumulation needs to be closely monitored because the thermal properties of the electrolyte will change as the concentration of the impurities increases. During electrorefining (processing techniques used at the Idaho National Laboratory to separate uranium from spent nuclear fuel) it is important for the electrolyte to remain in a homogeneous liquid phase for operational safeguard and criticality reasons. The phase stability of molten salts in an electrorefiner may be adversely affected by the buildup of fission products in the electrolyte. Potential situations that need to be avoided are: (i) build up of fissile elements in the salt approaching the criticality limits specified for the vessel (ii) freezing of the salts due to change in the liquidus temperature and (iii) phase separation (non-homogenous solution) of elements. The stability (and homogeneity) of the phases can potentially be monitored through the thermal characterization of the salts, which can be a function of impurity concentration. This work describes the experimental results of typical salts compositions, consisting of chlorides of strontium, samarium, praseodymium, lanthanum, barium, cerium, cesium, neodymium, sodium and gadolinium (as a surrogate for both uranium and plutonium), used in the processing of used nuclear fuels. Differential scanning calorimetry was used to analyze numerous salt samples providing results on the thermal properties. The property of most interest to pyroprocessing is the liquidus temperature. It was

Electrolytic reduction runs of 0.6 kg scale-simulated oxide fuel in a Li2O-LiCl molten salt using metal anode shrouds

Science.gov (United States)

Choi, Eun-Young; Lee, Jeong; Heo, Dong Hyun; Lee, Sang Kwon; Jeon, Min Ku; Hong, Sun Seok; Kim, Sung-Wook; Kang, Hyun Woo; Jeon, Sang-Chae; Hur, Jin-Mok

2017-06-01

Ten electrolytic reduction or oxide reduction (OR) runs of a 0.6 kg scale-simulated oxide fuel in a Li2O-LiCl molten salt at 650 °C were conducted using metal anode shrouds. During this procedure, an anode shroud surrounds a platinum anode and discharges hot oxygen gas from the salt to outside of the OR apparatus, thereby preventing corrosion of the apparatus. In this study, a number of anode shrouds made of various metals were tested. Each metallic anode shroud consisted of a lower porous shroud for the salt phase and an upper nonporous shroud for the gas phase. A stainless steel (STS) wire mesh with five-ply layer was a material commonly used for the lower porous shroud for the OR runs. The metals tested for the upper nonporous shroud in the different OR runs are STS, nickel, and platinum- or silver-lined nickel. The lower porous shroud showed no significant damage during two consecutive OR runs, but exhibited signs of damage from three or more runs due to thermal stress. The upper nonporous shrouds made up of either platinum- or silver-lined nickel showed excellent corrosion resistance to hot oxygen gas while STS or nickel without any platinum or silver lining exhibited poor corrosion resistance.

Corrosion study of stainless steel SS304L in molten molybdates

Energy Technology Data Exchange (ETDEWEB)

Usami, T., E-mail: tusami@criepi.denken.or.jp [Central Research Institute of Electric Power Industry, Iwadokita2-11-1, Komae-shi, Tokyo 201-8511 (Japan); Uruga, K.; Tsukada, T. [Central Research Institute of Electric Power Industry, Iwadokita2-11-1, Komae-shi, Tokyo 201-8511 (Japan); Miura, Y.; Komamine, S.; Ochi, E. [Japan Nuclear Fuel Limited, 4-108, Aza Okitsuke, Oaza Obuchi, Rokkasho-mura, Kamikita-gun, Aomori 039-3212 (Japan)

2016-04-01

Depending on operating conditions of the vitrification process of high-level liquid waste, molten salt mainly composed of sodium and molybdenum can be generated, and poured into stainless steel canisters. In this work, the possible reaction between the molten molybdate and stainless steel was investigated using multi-component molybdate and simple Na{sub 2}MoO{sub 4} – MoO{sub 3} molybdate. In the experiments using multi-component molybdates, no significant reaction is observed between the mixed molybdates and the stainless steel specimens at 700 °C in 4 h. The reaction rate of the stainless steel with the multi-component molybdate increases in proportion to exp(-1/T). The depth of the most reacted area is about 300 μm even at 1000 °C, and was much smaller than the 6 mm thickness of the canister. In the simple Na{sub 2}MoO{sub 4} – MoO{sub 3} molybdate, the reaction rate was proportional to the MoO{sub 3} concentration. The essence of the reaction is oxidation of metals by Mo{sup 6+} - > Mo{sup 4+}. Part of the reaction product mainly composed of Fe is dissolved into the molybdate, while the other part mainly composed of Cr sloughs and forms a banded layer. - Highlights: • The reaction yield of SS304L with molten molybdate was negligible at 700 °C in 4 h. • The corrosion rate increased in proportion to exp (-1/T). • The corrosion rate was proportional to MoO{sub 3} concentration in Na{sub 2}MoO{sub 4}–MoO{sub 3} mixture. • The essence of the reaction was oxidation of metals by Mo{sup 6+} –> Mo{sup 4+}.