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Sample records for residual creep life

  1. A review of experimental methods for determining residual creep life

    International Nuclear Information System (INIS)

    Bolton, C.J.

    1977-11-01

    Experimental methods available for determining how much creep life remains at a particular time in the high temperature service of a component are reviewed. After a brief consideration of the limitations of stress rupture extrapolation techniques, the application of post-exposure creep testing is considered. Ways of assessing the effect of microstructural degradation on residual life are then reviewed. It is pointed out that while this type of work will be useful for certain materials, there are other materials in which 'mechanical damage' such as cavitation will be more important. Cavitation measurement techniques are therefore reviewed. The report ends with a brief consideration of the use of crack growth measurements in assessing the residual life of cracked components. (author)

  2. Computational models for residual creep life prediction of power plant components

    International Nuclear Information System (INIS)

    Grewal, G.S.; Singh, A.K.; Ramamoortry, M.

    2006-01-01

    All high temperature - high pressure power plant components are prone to irreversible visco-plastic deformation by the phenomenon of creep. The steady state creep response as well as the total creep life of a material is related to the operational component temperature through, respectively, the exponential and inverse exponential relationships. Minor increases in the component temperature can thus have serious consequences as far as the creep life and dimensional stability of a plant component are concerned. In high temperature steam tubing in power plants, one mechanism by which a significant temperature rise can occur is by the growth of a thermally insulating oxide film on its steam side surface. In the present paper, an elegantly simple and computationally efficient technique is presented for predicting the residual creep life of steel components subjected to continual steam side oxide film growth. Similarly, fabrication of high temperature power plant components involves extensive use of welding as the fabrication process of choice. Naturally, issues related to the creep life of weldments have to be seriously addressed for safe and continual operation of the welded plant component. Unfortunately, a typical weldment in an engineering structure is a zone of complex microstructural gradation comprising of a number of distinct sub-zones with distinct meso-scale and micro-scale morphology of the phases and (even) chemistry and its creep life prediction presents considerable challenges. The present paper presents a stochastic algorithm, which can be' used for developing experimental creep-cavitation intensity versus residual life correlations for welded structures. Apart from estimates of the residual life in a mean field sense, the model can be used for predicting the reliability of the plant component in a rigorous probabilistic setting. (author)

  3. Evaluation of creep residual life for modified 9Cr-1Mo steel based on Omega method

    International Nuclear Information System (INIS)

    Nonaka, Isamu; Torihata, Shoji; Kihara, Shigemitu; Umaki, Hideo; Maruyama, Kouichi.

    1997-01-01

    In order to study the accuracy of creep residual life prediction by the Omega method which is based on creep deformation, a series of creep tests on modified 9Cr-1Mo steel were conducted at 500degC, 550degC and 600degC, and the Omega method was applied to the residual life estimation. The main results obtained are as follows: (1) There was a obvious linear portion, which corresponded to the tertiary creep, in the relationship between logarithm of strain and strain. So it was easy to define the Omega value as a gradient of linear portion. (2) It was proved that the Omega value depended on stress and temperature in such a way as it was the larger, the lower the stress and the lower the temperature. (3) By using the Omega value and strain rate which were determined experimentally, the residual life could be predicted within a factor of 1.5 at the stage of 50% and 80% of actual life. It was confirmed that the accuracy of this method was higher than that of the former method based on rupture time. (4) To apply this method to the residual life evaluation of operating plant materials, the Omega value has to be determined in the lower stress condition. So it is important to develop the extrapolation method of the Omega value based on the laboratory acceleration test to the longer service life. (author)

  4. Creep deformation, creep damage accumulation and residual life prediction for three low alloyed CrMo-steels

    International Nuclear Information System (INIS)

    Kondyr, A.; Sandstroem, R.; Samuelsson, A.

    1979-02-01

    A detailed analysis of creep strain results for three low alloyed steels of type 0.5 Mo, 1 Cr-0.5 Mo and 2.25 Cr-1 Mo has been undertaken. The results show that, excluding the primary stage, the true strain rate can be described by a simple analytical expression dE/dt = Aexp(B.E) where A and B are constants at constant stress and temperature. A is approximately equal to the minimum strain rate and B inversly proportional to the fracture strain. Furthermore, 1/AB equals the time t sub(r) to rupture. The residual life fraction in creep can be expressed as exp(-B.E) = 1-t/t sub(r) and a creep damage function μ is introduced as μ = 1-ABt. The expressions for strain rate and damage are shown to be a special case of the Rabotnov-Kachanov equations. The analysis has been generalized to account for multiaxial stress states, and as an example creep in a tube with internal pressure is considered. (author)

  5. ESTIMATION MODEL OF RESIDUAL LIFE-TIME OF LOCOMOTIVE FRAME BOGIE WITH ALLOWANCE FOR CREEP

    Directory of Open Access Journals (Sweden)

    V. R. Skalskyi

    2014-12-01

    Full Text Available Purpose. The problem of determining the residual life of frame bogie elements of locomotives is a great importance for predicting their work safely and avoidance potential failures on the track. This especially concern cases when such elements have creep-fatigue cracks which grow under action of cyclic loading with excerpts T1 in the cycle and reach their critical size. Here the question of the propagation of such defects (cracks arises, their kinetics and about the period of subcritical cracks growth. The aim is to develop a calculation model for determination the period of subcritical creep-fatigue cracks growth in the bogies frames of electric locomotive. The model takes into account the basic parameters of load, geometry of the construction element and cracks. Methodology. The calculation model for determination the period of subcritical creep-fatigue cracks growth in structural elements of frame under conditions of variable load time has been formulated. It is based on the first law of thermodynamics concerning to mechanics of solids slow fracture at low temperature creep and variable loadings. It is assumed that the period of unsteady creep dominates here (the first section of the creep curve. Low-temperature creep is creep of materials at temperatures T0 < 0,5Tmp, where Tmp − the melting point of the material. Findings. The analytical formula for the determination of the stress intensity factor of truck bolster with technological hole has been obtained. It is shown that by experimentally established constants of the material using the proposed analytical relations can easily determine residual resource of the bogie frame elements. Originality. The new mathematical model for describing the kinetics of creep-fatigue cracks growth in the frames bogies of electric locomotive under variable in time loadings with various time excerpts and on this base the period determination of subcritical crack growth has been proposed. Practical value

  6. Residual creep life assessment by change of martensitic lath structure in modified 9Cr-1Mo steels

    International Nuclear Information System (INIS)

    Sawada, Kota; Takeda, Masaaki; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1998-01-01

    Mod.9Cr-1Mo steel has a martensitic lath structure. Recovery of the lath structure takes place in the course of creep. Microstructural degradation due to the recovery results in the acceleration of creep rate and the subsequent failure of a specimen. Change of lath width during creep of the steel was quantitatively investigated to propose a residual life assessment methodology based on the recovery process. Since the steel was tempered at 1053 K, the lath structure is thermally stable at the testing temperatures (848 K - 923 K). However, recovery of lath structure readily takes place during creep, indicating that the recovery is induced by creep deformation. Lath width d increases with creep strain and saturates to a value d s determined by creep stress. The increase of d is faster at a higher stress and temperature. A normalized change in lath width, Δd/Δd s , was introduced to explain the variation of lath growth rate with creep stress and temperature. Δd is the change in lath width from the initial value d 0 , and Δd s is the difference between d s , and d 0 . Δd/Δd s is uniquely related to creep strain ε and the relationship is independent of creep stress as well as creep temperature. This Δd/Δd s -ε relationship obtained by an accelerated creep test at a higher temperature or stress is applicable to any creep condition including service conditions of engineering plants. Creep strain can be evaluated from the measurement of Δd/Δd s based on the Δd/Δd s -ε relationship. A creep curve under any creep condition can readily be calculated by creep data of the steel. Combining these information one can assess residual life of a structural component made of the steel. (author)

  7. Cumulative damage and estimation of residual life in metallic alloys under creep

    International Nuclear Information System (INIS)

    Silveira, T.L. da.

    1980-07-01

    The mechanical behavior and fracture characteristics have been determined for a group of materials tested under conditions of creep, and the ability of various models detailed in the literature to describe these observed characteristics discussed. The parametric methods employed in formulating the indices which define the allowable stresses for design codes have been analysed, and a method of Minimum Standard Deviation (MSD) for construction of reference curves has been proposed. The constitutive equations used in the methods of analysis of creep stresses have been discussed. Finally, the accumulated damage by creep in a particular structure which had been in extended service has been characterized and, based on these observations, the methods for estimation of remaining life in industrial equipment have been analysed. (Author) [pt

  8. Technique for the residual life assessment of high temperature components based on creep-rupture testing on welded miniature specimens

    Energy Technology Data Exchange (ETDEWEB)

    Garzillo, A.; Guardamagna, C.; Moscotti, L.; Ranzani, L. [Ente Nazionale per l`Energia Elettrica, Milan (Italy)

    1995-06-01

    Following the present trend in the development of advanced methodologies for residual life assessment of high temperature components operating in power plants, particularly in non destructive methods, a testing technique has been set up at ENEL-CRAM based on creep-rupture testa in an argon on welded miniature specimens. Five experimental systems for creep-rupture tests in an argon atmosphere have been set up which include high accuracy systems, vacuum chambers and exrwnsometer devices. With the aim of establishing and validating the suitability of the experimental methodology, creep-rupture and interrupted creep testing programmes have been performed on miniature specimens (2 mm diameter and 10 mm gauge lenght). On the basis of experience gathered by various European research laboratories, a miniature specimen construction procedure has been developed using a laser welding technique for joining threaded heads to sample material. Low alloy ferritic steels, such as virgin 2.25CrlMo, 0.5Cr 0.5Mo 0.25V, and IN 738 superalloy miniature specimens have been investigated and the results, compared with those from standard specimens, show a regular trend in deformation vs time. Additional efforts to provide guidelines for material sampling from each plant component will be required in order to reduce uncertainties in residual life prediction.

  9. Strength and life under creeping

    International Nuclear Information System (INIS)

    Pospishil, B.

    1982-01-01

    Certain examples of the application of the Lepin modified creep model, which are of interest from technical viewpoint, are presented. Mathematical solution of the dependence of strength limit at elevated temperatures on creep characteristics is obtained. Tensile test at elevated temperatures is a particular case of creep or relaxation and both strength limit and conventional yield strength at elevated temperatures are completely determined by parameters of state equations during creep. The equation of fracture summing during creep is confirmed not only by the experiment data when stresses change sporadically, but also by good reflection of durability curve using the system of equations. The system presented on the basis of parameters of the equations obtained on any part of durability curve, permits to forecast the following parameters of creep: strain, strain rate, life time, strain in the process of fracture. Tensile test at elevated temperature is advisable as an addition when determining creep curves (time-strain curves) [ru

  10. Probabilistic residual life assessment of high temperature pipings in nuclear power plants against creep fatigue damage: final report

    International Nuclear Information System (INIS)

    Gupta, Sanjay

    2014-02-01

    Residual life assessment of components of nuclear power plants is essential for their operational safety, reliability and financial viability. The high risks involved in the event of failures in nuclear power plants have led to the development of design philosophies that incorporate extreme conservatism in design. The implications of such conservatism in design leads to more frequent maintenance operations than necessary

  11. A creep life assessment method for boiler pipes using small punch creep test

    International Nuclear Information System (INIS)

    Izaki, Toru; Kobayashi, Toshimi; Kusumoto, Junichi; Kanaya, Akihiro

    2009-01-01

    The small punch creep (SPC) test is considered as a highly useful method for creep life assessment for high temperature plant components. SPC uses miniature-sized specimens and does not cause any serious sampling damages, and its assessment accuracy is at a high level. However, in applying the SPC test to the residual creep life assessment of the boiler in service, there are some issues to be studied. In order to apply SPC test to the residual creep life assessment of the 2.25Cr-1Mo steel boiler pipe, the relationship between uniaxial creep stress and the SPC test load has been studied. The virgin material, pre-crept, weldment and service aged samples of 2.25Cr-1Mo steel were tested. It was confirmed that the relationship between uniaxial creep stress and the SPC test load at the same rupture time can be described as a single straight line independent of test conditions and materials. Therefore a life assessment is possible by using SPC test in place of uniaxial creep tests. The creep life assessment using SPC was applied to actual thermal power plant components which are in service.

  12. Creep life assessment of Mod.9Cr-1Mo steel. Pt. 2. Quantitative evaluation of microstructural damage in creep-interrupted specimens

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1998-02-01

    Mod.9Cr-1Mo steel has a martensitic lath structure. Recovery of the lath structure takes place in the course of creep. Microstructural degradation due to the recovery results in the acceleration of creep rate and the subsequent failure of a specimen. Change of lath width during creep of the steel was quantitatively investigated to propose a residual life assessment methodology based on the recovery process. Since the steel was tempered at 1053K, the lath structure is thermally stable at the testing temperatures (848K-923K). However, recovery of lath structure readily takes place during creep, indicating that the recovery is induced by creep deformation. Lath width d increases with creep strain and saturates to a value d s determined by creep stress. The increase of d is faster at a higher stress and temperature. A normalized change in lath width, Δd/Δd s , was introduced to explain the variation of lath growth rate with creep stress and temperature. Δd is the change in lath width from the initial value d 0 , and Δd s is the difference between d s and d 0 . Δd/Δd s is uniquely related to creep strain ε and the relationship is independent of creep stress as well as creep temperature. This Δd/Δd s -ε relationship obtained by an accelerated creep test at a higher temperature or stress is applicable to any creep condition including service conditions of engineering plants. Creep strain can be evaluated from the measurement of Δd/Δd s based on the Δd/Δd s -ε relationship. A creep curve under any creep condition can readily be calculated by creep data of the steel. Combining these information one can assess residual life of a structural component made of the steel. (author)

  13. Influences of cyclic deformation on creep property and creep-fatigue life prediction considering them

    International Nuclear Information System (INIS)

    Takahashi, Yukio

    2009-01-01

    Evaluation of creep-fatigue is essential in design and life management of high-temperature components in power generation plants. Cyclic deformation may alter creep property of the materials and its consideration may improve predictability of creep-fatigue failure life. To understand them, creep tests were conducted for the materials subjected to cyclic loading and their creep rupture and deformation behaviors were compared with those of as-received materials. Both 316FR and modified 9Cr-1Mo steel were tested. (1) Creep rupture time and elongation generally tend to decrease with cyclic loading in both materials, and especially elongation of 316FR drastically decreases by being cyclically deformed. (2) Amount of primary creep deformation decreases by cyclic loading and the ways to improve its predictability were developed. (3) Use of creep rupture ductility after cyclic deformation, instead of that of as-received material, brought about clear improvement of life prediction in a modified ductility exhaustion approach. (author)

  14. Hastelloy X fuel element creep relaxation and residual effects

    International Nuclear Information System (INIS)

    Castle, R.A.

    1971-01-01

    A worst case, seven element, asymmetric fuel, thermal environment was assumed and a creep relaxation analysis generated. The fuel element clad is .020 inch Hastelloy X. The contact load decreased from 11.6 pounds to 5.87 pounds in 100,000 hours. The residual stresses were then computed for various shutdown times. (U.S.)

  15. Life assessment of Mod.9Cr-1Mo steel. Quantitative evaluation of microstructural damage in creep interrupted specimens and in creep-fatigue specimens

    International Nuclear Information System (INIS)

    Maruyama, Kouichi; Kato, Syoichi; Nagae, Yuji

    1999-02-01

    Boiler and steam turbine components in power generating plants are used under creep and creep-fatigue conditions. It is important to measure both creep and creep-fatigue damage of the components in order to assess the residual life of the components. Modified 9Cr-1Mo steel, a candidate material for steam generator in FBR, has a tempered martensitic lath structure. It was proposed in the second report that lath width in the lath structure is closely related to creep strain, and using this relation one can assess residual creep life of a structural component made of the steel. The objectives of this study are to investigate the change of the lath structure during creep.fatigue deformation, and to estimate creep strain by measuring area of cell composing the lath structure. The area of cell can be a better measure of creep deformation than the lath width. The lath structure is covered during creep-fatigue deformation. The lath structure becomes equiaxed cell structure under creep-fatigue more quickly compared with the lath structure recovered during creep. The lath structure recovered under creep-fatigue has a stationary value of the lath width determined by maximum stress at Nf/2. (Nf: number of cycles) If the recovery process of the lath structure can be investigated under creep-fatigue, the lath width can be a measure of the life assessment under creep-fatigue. Area of cell composing the lath structure increases with creep deformation and reaches a stationary value S s determined by creep stress. The rate of increase in the area is faster at a higher stress and temperature. A normalized change in the area of cell, ΔS/ΔS s , was introduced as a measure of the recovery process of martensitic lath structure. ΔS is the change in area of cell from the initial value S 0 , ΔS s is the difference between S s and S 0 . ΔS/ΔS s is uniquely related to creep strain independent of creep conditions. However, the scatter of data in ΔS/ΔS s -strain relation is wider than

  16. A coupled creep plasticity model for residual stress relaxation of a shot-peened nickel-based superalloy

    Science.gov (United States)

    Buchanan, Dennis J.; John, Reji; Brockman, Robert A.; Rosenberger, Andrew H.

    2010-01-01

    Shot peening is a commonly used surface treatment process that imparts compressive residual stresses into the surface of metal components. Compressive residual stresses retard initiation and growth of fatigue cracks. During component loading history, shot-peened residual stresses may change due to thermal exposure, creep, and cyclic loading. In these instances, taking full credit for compressive residual stresses would result in a nonconservative life prediction. This article describes a methodical approach for characterizing and modeling residual stress relaxation under elevated temperature loading, near and above the monotonic yield strength of INI 00. The model incorporates the dominant creep deformation mechanism, coupling between the creep and plasticity models, and effects of prior plastic strain to simulate surface treatment deformation.

  17. Relaxation of Shot-Peened Residual Stresses Under Creep Loading (Preprint)

    National Research Council Canada - National Science Library

    Buchanan, Dennis J; John, Reji; Brockman, Robert A

    2008-01-01

    .... Compressive residual stresses retard initiation and growth of fatigue cracks. During the component loading history, loading, or during elevated temperature static loading, such as thermal exposure and creep...

  18. Cyclic softening as a parameter for prediction of remnant creep rupture life of a Indian reduced activation ferritic–martensitic (IN-RAFM) steel subjected to fatigue exposures

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, Aritra, E-mail: aritra@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Vijayanand, V.D.; Shankar, Vani; Parameswaran, P.; Sandhya, R.; Laha, K.; Mathew, M.D.; Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Rajendrakumar, E. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India)

    2014-12-15

    Sequential fatigue-creep tests were conducted on Indian reduced activation ferritic–martensitic steel at 823 K leading to sharp decrease in residual creep life with increase in prior fatigue exposures. Extensive recovery of martensitic-lath structure taking place during fatigue deformation, manifested as cyclic softening in the cyclic stress response, shortens the residual creep life. Based on the experimental results, cyclic softening occurring during fatigue stage can be correlated with residual creep life, evolving in an empirical model which predicts residual creep life as a function of cyclic softening. Predicted creep lives for specimens pre-cycled at various strain amplitudes are explained on the basis of mechanism of cyclic softening.

  19. Creep Rupture Life Prediction Based on Analysis of Large Creep Deformation

    Directory of Open Access Journals (Sweden)

    YE Wenming

    2016-08-01

    Full Text Available A creep rupture life prediction method for high temperature component was proposed. The method was based on a true stress-strain elastoplastic creep constitutive model and the large deformation finite element analysis method. This method firstly used the high-temperature tensile stress-strain curve expressed by true stress and strain and the creep curve to build materials' elastoplastic and creep constitutive model respectively, then used the large deformation finite element method to calculate the deformation response of high temperature component under a given load curve, finally the creep rupture life was determined according to the change trend of the responsive curve.The method was verified by durable test of TC11 titanium alloy notched specimens under 500 ℃, and was compared with the three creep rupture life prediction methods based on the small deformation analysis. Results show that the proposed method can accurately predict the high temperature creep response and long-term life of TC11 notched specimens, and the accuracy is better than that of the methods based on the average effective stress of notch ligament, the bone point stress and the fracture strain of the key point, which are all based on small deformation finite element analysis.

  20. Reliability assessment of creep rupture life for Gr. 91 steel

    International Nuclear Information System (INIS)

    Kim, Woo-Gon; Park, Jae-Young; Kim, Seon-Jin; Jang, Jinsung

    2013-01-01

    Highlights: • Statistical analysis of a number of creep rupture data based on Z parameter. • Determination of the constant C in LM parameter and long-term creep life prediction. • Generation of random variables for Z s and Z cr by Monte-Carlo simulation in a SCRI model. • Examples for design application were reasonably drawn from the viewpoints of reliability. - Abstract: This paper presents reliability assessment of the long-term creep life of Gr. 91 steel, which is a major structural material for high temperature structural components of Generation-IV reactor systems. A number of creep rupture data for Gr. 91 steel were collected through literature surveys, and the long-term creep life was predicted by Larson–Miller parameter. A “Z parameter” method was used to describe the magnitude of the deviation of the creep rupture data to a master curve. A “Service Condition-creep Rupture property Interference (SCRI) model” based on the Z parameter was used to simultaneously consider the scattering of the creep rupture data of materials and the fluctuations of service conditions in reliability assessment. A statistical analysis of the creep rupture data was conducted by the Z parameter. To carry out the SCRI model, a number of random variables for Z s describing service conditions and Z cr describing the dispersion of the creep rupture data were generated using a Monte-Carlo simulation technique. As examples for application, the creep rupture life under a certain service conditions of Gr. 91 steel was reasonably drawn from the viewpoints of reliability

  1. Improved methods of creep-fatigue life assessment of components

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, Alfred; Berger, Christina [Inst. fuer Werkstoffkunde (IfW), Technische Univ. Darmstadt (Germany)

    2009-07-01

    The improvement of life assessment methods contributes to a reduction of efforts at design and an effective long term operation of high temperature components, reduces technical risk and increases high economical advantages. Creep-fatigue at multi-stage loading, covering cold start, warm start and hot start cycles in typical loading sequences e.g. for medium loaded power plants, was investigated here. At hold times creep and stress relaxation, respectively, lead to an acceleration of crack initiation. Creep fatigue life time can be calculated by a modified damage accumulation rule, which considers the fatigue fraction rule for fatigue damage and the life fraction rule for creep damage. Mean stress effects, internal stress and interaction effects of creep and fatigue are considered. Along with the generation of advanced creep data, fatigue data and creep fatigue data as well scatter band analyses are necessary in order to generate design curves and lower bound properties inclusive. Besides, in order to improve lifing methods the enhancement of modelling activities for deformation and life time are important. For verification purposes, complex experiments at variable creep conditions as well as at creep fatigue interaction under multi-stage loading are of interest. Generally, the development of methods to transfer uniaxial material properties to multiaxial loading situations is a current challenge. For specific design purposes, a constitutive material model is introduced which is implemented as an user subroutine for Finite Element applications due to start-up and shut-down phases of components. Identification of material parameters have been performed by Neural Networks. (orig.)

  2. Recent Methodologies for Creep Deformation Analysis and Its Life Prediction

    International Nuclear Information System (INIS)

    Kim, Woo-Gon; Park, Jae-Young; Iung

    2016-01-01

    To design the high-temperature creeping materials, various creep data are needed for codification, as follows: i) stress vs. creep rupture time for base metals and weldments (average and minimum), ii) stress vs. time to 1% total strain (average), iii) stress vs. time to onset of tertiary creep (minimum), and iv) constitutive eqns. for conducting time- and temperature- dependent stress-strain (average), and v) isochronous stress-strain curves (average). Also, elevated temperature components such as those used in modern power generation plant are designed using allowable stress under creep conditions. The allowable stress is usually estimated on the basis of up to 10"5 h creep rupture strength at the operating temperature. The master curve of the “sinh” function was found to have a wider acceptance with good flexibility in the low stress ranges beyond the experimental data. The proposed multi-C method in the LM parameter revealed better life prediction than a single-C method. These improved methodologies can be utilized to accurately predict the long-term creep life or strength of Gen-IV nuclear materials which are designed for life span of 60 years

  3. The Effect of Creep on the Residual Stresses Generated During Silicon Sheet Growth

    Science.gov (United States)

    Hutchinson, J. W.; Lambropoulos, J. C.

    1984-01-01

    The modeling of stresses generated during the growth of thin silicon sheets at high speeds is an important part of the EFG technique since the experimental measurement of the stresses is difficult and prohibitive. The residual stresses which arise in such a growth process lead to serious problems which make thin Si ribbons unsuitable for fabrication. The constitutive behavior is unrealistic because at high temperature (close to the melting point) Si exhibits considerable creep which significantly relaxes the residual stresses. The effect of creep on the residual stresses generated during the growth of Si sheets at high speeds was addressed and the basic qualitative effect of creep are reported.

  4. New considerations on variability of creep rupture data and life prediction

    International Nuclear Information System (INIS)

    Kim, Seon Jin; Jeong, Won Taek; Kong, Yu Sik

    2009-01-01

    This paper deals with the variability analysis of short term creep rupture test data based on the previous creep rupture tests and the possibility of the creep life prediction. From creep tests performed by constant uniaxial stresses at 600, 650 and 700 .deg. C elevated temperature, in order to investigate the variability of short-term creep rupture data, the creep curves were analyzed for normalized creep strain divided by initial strain. There are some variability in thee creep rupture data. And, the difference between general creep curves and normalized creep curves were obtained. The effects of the creep rupture time and state steady creep rate on the Weibull distribution parameters were investigated. There were good relation between normal Weibull parameters and normalized Weibull parameters. Finally, the predicted creep life were compared with the Monkman-Grant model.

  5. New Considerations on Variability of Creep Rupture Data and Life Prediction

    International Nuclear Information System (INIS)

    Jung, Won Taek; Kong, Yu Sik; Kim, Seon Jin

    2009-01-01

    This paper deals with the variability analysis of short term creep rupture test data based on the previous creep rupture tests and the possibility of the creep life prediction. From creep tests performed by constant uniaxial stresses at 600, 650 and 700 .deg. C elevated temperature, in order to investigate the variability of short-term creep rupture data, the creep curves were analyzed for normalized creep strain divided by initial strain. There are some variability in the creep rupture data. And, the difference between general creep curves and normalized creep curves were obtained. The effects of the creep rupture time (RT) and steady state creep rate (SSCR) on the Weibull distribution parameters were investigated. There were good relation between normal Weibull parameters and normalized Weibull parameters. Finally, the predicted creep life were compared with the Monkman-Grant model

  6. Prediction of creep-fatigue life by use of creep rupture ductility

    International Nuclear Information System (INIS)

    Yamaguchi, Koji; Suzuki, Naoyuki; Ijima, Kiyoshi; Kanazawa, Kenji

    1985-01-01

    It was clarified that tension strain hold reduced creep-fatigue life of many engineering materials in different degrees depending on material, temperature and test duration. However the reduction in the life due to holding for various durations could be correlated to the fraction of intergranular facets on fracture surfaces which was considered to be an index of the damage introduced during strain hold. This fraction of intergranular facets by creep-fatigue failure exhibited a direct relation to the creep rupture ductility of the material tested at the same temperature and for the same creep-fatigue life-time. From these results an empirical equation has been derived as follow; (Δ sub(epsilonsub(i)))/Dsub(c).(N sub(h sup(α))) = C, where Δ sub(epsilonsub(i)) is inelastic strain range, Dsub(c) is the creep rupture ductility for the same duration as creep-fatigue life time, Nsub(h) is the creep-fatigue life under tension strain hold conditions, and α and C are constants depending on the material and testing temperature. From the equation the life prediction is possible for a given inelastic strain range Δ sub(epsilonsub(i)) if the constants α and C, and Dsub(c) are known. The value of α was found to be 0.62 and 0.74 for various austenitic stainless steels and NCF800 at 600 0 C and 700 0 C, respectively, and 0.69 for 1 1/4Cr-1/2Mo steel at 600 0 C. The value of C was found to be 0.50 and 0.59 for various austenitic stainless steels and NCF800 at 600 0 C and 700 0 C, respectively, and 0.49 for 1 1/4Cr-1/2Mo steel at 600 0 C. The creep rupture ductility Dsub(c) is available in the NRIM Creep Data Sheets up to 10 5 h for multi-heats of many kinds of heat resistant alloys. (author)

  7. Creep-fatigue life assessment of cruciform weldments using the linear matching method

    International Nuclear Information System (INIS)

    Gorash, Yevgen; Chen, Haofeng

    2013-01-01

    This paper presents a creep-fatigue life assessment of a cruciform weldment made of the steel AISI type 316N(L) and subjected to reversed bending and cyclic dwells at 550 °C using the Linear Matching Method (LMM) and considering different weld zones. The design limits are estimated by the shakedown analysis using the LMM and elastic-perfectly-plastic material model. The creep-fatigue analysis is implemented using the following material models: 1) Ramberg–Osgood model for plastic strains under saturated cyclic conditions; 2) power-law model in “time hardening” form for creep strains during primary creep stage. The number of cycles to failure N ⋆ under creep-fatigue interaction is defined by: a) relation for cycles to fatigue failure N ∗ dependent on numerical total strain range Δε tot for the fatigue damage ω f ; b) long-term strength relation for the time to creep rupture t ∗ dependent on numerical average stress σ ¯ during dwell Δt for the creep damage ω cr ; c) non-linear creep-fatigue interaction diagram for the total damage. Numerically estimated N ⋆ for different Δt and Δε tot shows good quantitative agreement with experiments. A parametric study of different dwell times Δt is used to formulate the functions for N ⋆ and residual life L ⋆ dependent on Δt and normalised bending moment M -tilde , and the corresponding contour plot intended for design applications is created. -- Highlights: ► Ramberg–Osgood model is used for plastic strains under saturated cyclic conditions. ► Power-law model in time-hardening form is used for creep strains during dwells. ► Life assessment procedure is based on time fraction rule to evaluate creep damage. ► Function for cycles to failure is dependent on dwell period and normalised moment. ► Function for FSRF dependent on dwell period takes into account the effect of creep

  8. Phenomenological approach to precise creep life prediction by means of quantitative evaluation of strain rate acceleration in secondary creep

    International Nuclear Information System (INIS)

    Sato, Hiroyuki; Miyano, Takaya

    2010-01-01

    A method of creep life prediction by means of Strain-Acceleration-Parameter (SAP), α, is presented. The authors show that the shape of creep curve can be characterized by SAP that reflects magnitude of strain-rate change in secondary creep. The SAP-values, α are evaluated on magnesium-aluminium solution hardened alloys. Reconstruction of creep curves by combinations of SAP and minimum-creep rates are successfully performed, and the curves reasonably agree with experiments. The advantage of the proposed method is that the required parameters evaluated from individual creep curves are directly connected with the minimum creep rate. The predicted times-to-failure agree well with that obtained by experiments, and possibility of precise life time prediction by SAP is pronounced.

  9. Estimation of residual life of boiler tubes using steamside oxide scale thickness

    International Nuclear Information System (INIS)

    Vikrant, K.S.N.; Ramareddy, G.V.; Pavan, A.H.V.; Singh, Kulvir

    2013-01-01

    In thermal power plants, remaining-life-estimation of boiler tubes is required at regular intervals for a safer and a better functionality of boilers. In this paper, a new method is proposed for the residual life estimation of service exposed boiler tubes using Non-Destructive Ultrasonic Oxide scale thickness measurements, average metal temperature and creep master curve. While steady state conduction heat transfer equations are solved to calculate the average metal temperature, creep master curve is generated from short term stress rupture data of rupture life less than 5000 h on a virgin material. In the present study, the residual life of T22 (2.25Cr-1Mo) service exposed Platen Superheater tube is estimated using two master creep curves, i.e. Larson-Miller Parametric (LMP) method of standard ASME T22 creep data and Wilshire approach of short term stress rupture data of T22. As the residual life is calculated from fundamental conduction heat transfer theory and creep rupture data, the proposed method can be applied for different grades of boiler materials. -- Highlights: ► Residual life is calculated from non-destructive oxide scale thickness, creep master curve and average metal temperature. ► A new method is proposed for calculating residual life using above parameters and from conduction heat transfer principles. ► The method can be applied to different boiler grades for estimating residual life and hence the method is generic

  10. The effect of creep cavitation on the fatigue life under creep-fatigue interaction

    International Nuclear Information System (INIS)

    Nam, S.W.

    1995-01-01

    Low cycle fatigue tests have been carried out with three different materials (1Cr-Mo-V steel, 12Cr-Mo-V steel and 304 stainless steel) for the investigation of the effect of surface roughness on the fatigue life. To see the effect systematically, we have chosen those materials which may or may not form grain boundary cavities.Test results show that the continuous fatigue life of 1Cr-Mo-V steel and aged 304 stainless steel with a rough surface is decreased compared with that of the specimens with a smooth surface. These two alloys are found to have no grain boundary cavities formed under creep-fatigue test conditions. On the contrary, the fatigue life of 12Cr-Mo-V steel and solutionized 304 stainless steel in which grain boundary cavities are formed under creep-fatigue test conditions is not influenced by the states of surface roughness.The characteristic test results strongly confirm that the fatigue life of the specimen under creep-fatigue interaction, during which creep cavities are forming, may be controlled by the cavity nucleation and growth processes rather than the process of surface crack initiation. ((orig.))

  11. Assessment of residual life of fast breeder test reactor

    International Nuclear Information System (INIS)

    Srinivasan, G.

    2016-01-01

    The Fast Breeder Test Reactor (FBTR) is a loop type sodium cooled fast reactor and has been in operation since 1985. As a part of regulatory requirement for relicensing, residual life assessment had to be carried out. The systems are made of SS 316, and designed for creep and fatigue. The design life for creep is 100,000 h at 550°C. The design fatigue cycle for operation from shutdown to full power varies from component to component. In general, most of the components are designed for 2000 cycles. The reactor has operated mostly below the design temperatures. It is seen that enough creep-fatigue life is available for the non-replaceable, permanent components. The residual life was found to be governed by the residual ductility of the Grid Plate supporting the core after neutron irradiation. Fast flux measurements were carried out at the grid plate location. Samples were irradiated and tensile tested. Results indicate the allowable dpa for a 10% residual ductility criterion as 4.37. This gave a residual life of ~ 6 Effective Full Power Years for the reactor as of Feb 2012. Measures to reduce the neutron dose on the grid plate are being taken. (author)

  12. Statistical inference on residual life

    CERN Document Server

    Jeong, Jong-Hyeon

    2014-01-01

    This is a monograph on the concept of residual life, which is an alternative summary measure of time-to-event data, or survival data. The mean residual life has been used for many years under the name of life expectancy, so it is a natural concept for summarizing survival or reliability data. It is also more interpretable than the popular hazard function, especially for communications between patients and physicians regarding the efficacy of a new drug in the medical field. This book reviews existing statistical methods to infer the residual life distribution. The review and comparison includes existing inference methods for mean and median, or quantile, residual life analysis through medical data examples. The concept of the residual life is also extended to competing risks analysis. The targeted audience includes biostatisticians, graduate students, and PhD (bio)statisticians. Knowledge in survival analysis at an introductory graduate level is advisable prior to reading this book.

  13. Evaluation of long term creep-fatigue life for type 304 stainless steel

    International Nuclear Information System (INIS)

    Kawasaki, Hirotsugu; Ueno, Fumiyoshi; Aoto, Kazumi; Ichimiya, Masakazu; Wada, Yusaku

    1992-01-01

    The long term creep-fatigue life of type 304 stainless steel was evaluated by the creep-fatigue life prediction method based on a linear damage fraction rule. The displacement controlled creep-fatigue tests were carried out, and the time to failure of longer than 10000 hours was obtained. The creep damage of long term creep-fatigue was evaluated by taking into account the stress relaxation behavior with elastic follow-up during the hold period. The relationship between life reduction of creep-fatigue and fracture mode was provided by the creep cavity growth. The results of this study are summarized as follows; (1) The long term creep-fatigue data can be reasonably evaluated by the present method. The predicted lives were within a factor of 3 of the observed ones. (2) The present method provides the capability to predict the long term creep-fatigue life at lower temperatures as well as that at the creep dominant temperature. (3) The value of creep damage for the long term creep-fatigue data increased by elastic follow-up. The creep-fatigue damage diagram intercepted between 0.3 and 1 can represent the observed creep-fatigue damages. (4) The cavity growth depends on the hold time. The fracture of long term creep-fatigue is caused by the intergranular cavity growth. The intergranular fracture of creep-fatigue is initiated by the cavity growth and followed by the microcrack propagation along grain boundaries starting from creep cavities. (author)

  14. Proposition of Improved Methodology in Creep Life Extrapolation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Woo Gon; Park, Jae Young; Jang, Jin Sung [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    To design SFRs for a 60-year operation, it is desirable to have the experimental creep-rupture data for Gr. 91 steel close to 20 y, or at least rupture lives significantly higher than 10{sup 5} h. This requirement arises from the fact that, for the creep design, a factor of 3 times for extrapolation is considered to be appropriate. However, obtaining experimental data close to 20 y would be expensive and also take considerable time. Therefore, reliable creep life extrapolation techniques become necessary for a safe design life of 60 y. In addition, it is appropriate to obtain experimental longterm creep-rupture data in the range 10{sup 5} ∼ 2x10{sup 5} h to improve the reliability of extrapolation. In the present investigation, a new function of a hyperbolic sine ('sinh') form for a master curve in time-temperature parameter (TTP) methods, was proposed to accurately extrapolate the long-term creep rupture stress of Gr. 91 steel. Constant values used for each parametric equation were optimized on the basis of the creep rupture data. Average stress values predicted for up to 60 y were evaluated and compared with those of French Nuclear Design Code, RCC-MRx. The results showed that the master curve of the 'sinh' function was a wider acceptance with good flexibility in the low stress ranges beyond the experimental data. It was clarified clarified that the 'sinh' function was reasonable in creep life extrapolation compared with polynomial forms, which have been used conventionally until now.

  15. Proposition of Improved Methodology in Creep Life Extrapolation

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Park, Jae Young; Jang, Jin Sung

    2016-01-01

    To design SFRs for a 60-year operation, it is desirable to have the experimental creep-rupture data for Gr. 91 steel close to 20 y, or at least rupture lives significantly higher than 10"5 h. This requirement arises from the fact that, for the creep design, a factor of 3 times for extrapolation is considered to be appropriate. However, obtaining experimental data close to 20 y would be expensive and also take considerable time. Therefore, reliable creep life extrapolation techniques become necessary for a safe design life of 60 y. In addition, it is appropriate to obtain experimental longterm creep-rupture data in the range 10"5 ∼ 2x10"5 h to improve the reliability of extrapolation. In the present investigation, a new function of a hyperbolic sine ('sinh') form for a master curve in time-temperature parameter (TTP) methods, was proposed to accurately extrapolate the long-term creep rupture stress of Gr. 91 steel. Constant values used for each parametric equation were optimized on the basis of the creep rupture data. Average stress values predicted for up to 60 y were evaluated and compared with those of French Nuclear Design Code, RCC-MRx. The results showed that the master curve of the 'sinh' function was a wider acceptance with good flexibility in the low stress ranges beyond the experimental data. It was clarified clarified that the 'sinh' function was reasonable in creep life extrapolation compared with polynomial forms, which have been used conventionally until now.

  16. A Critical Analysis of the Conventionally Employed Creep Lifing Methods.

    Science.gov (United States)

    Abdallah, Zakaria; Gray, Veronica; Whittaker, Mark; Perkins, Karen

    2014-04-29

    The deformation of structural alloys presents problems for power plants and aerospace applications due to the demand for elevated temperatures for higher efficiencies and reductions in greenhouse gas emissions. The materials used in such applications experience harsh environments which may lead to deformation and failure of critical components. To avoid such catastrophic failures and also increase efficiency, future designs must utilise novel/improved alloy systems with enhanced temperature capability. In recognising this issue, a detailed understanding of creep is essential for the success of these designs by ensuring components do not experience excessive deformation which may ultimately lead to failure. To achieve this, a variety of parametric methods have been developed to quantify creep and creep fracture in high temperature applications. This study reviews a number of well-known traditionally employed creep lifing methods with some more recent approaches also included. The first section of this paper focuses on predicting the long-term creep rupture properties which is an area of interest for the power generation sector. The second section looks at pre-defined strains and the re-production of full creep curves based on available data which is pertinent to the aerospace industry where components are replaced before failure.

  17. Small punch creep test: A promising methodology for high temperature plant components life evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Tettamanti, S. [CISE SpA, Milan (Italy); Crudeli, R. [ENEL SpA, Milan (Italy)

    1998-12-31

    CISE and ENEL are involved for years in a miniaturization creep methodology project to obtain similar non-destructive test with the same standard creep test reliability. The goal can be reached with `Small punch creep test` that collect all the requested characteristics; quasi nondestructive disk specimens extracted both on external or internal side of components, than accurately machined and tested on little and cheap apparatus. CISE has developed complete creep small punch procedure that involved peculiar test facility and correlation`s law comparable with the more diffused isostress methodology for residual life evaluation on ex-serviced high temperature plant components. The aim of this work is to obtain a simple and immediately applicable relationship useful for plant maintenance managing. More added work is need to validate the Small Punch methodology and for relationship calibration on most diffusion high temperature structural materials. First obtained results on a comparative work on ASTM A355 P12 ex-serviced pipe material are presented joint with a description of the Small Punch apparatus realized in CISE. (orig.) 6 refs.

  18. Small punch creep test: A promising methodology for high temperature plant components life evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Tettamanti, S [CISE SpA, Milan (Italy); Crudeli, R [ENEL SpA, Milan (Italy)

    1999-12-31

    CISE and ENEL are involved for years in a miniaturization creep methodology project to obtain similar non-destructive test with the same standard creep test reliability. The goal can be reached with `Small punch creep test` that collect all the requested characteristics; quasi nondestructive disk specimens extracted both on external or internal side of components, than accurately machined and tested on little and cheap apparatus. CISE has developed complete creep small punch procedure that involved peculiar test facility and correlation`s law comparable with the more diffused isostress methodology for residual life evaluation on ex-serviced high temperature plant components. The aim of this work is to obtain a simple and immediately applicable relationship useful for plant maintenance managing. More added work is need to validate the Small Punch methodology and for relationship calibration on most diffusion high temperature structural materials. First obtained results on a comparative work on ASTM A355 P12 ex-serviced pipe material are presented joint with a description of the Small Punch apparatus realized in CISE. (orig.) 6 refs.

  19. Residual life management. Maintenance improvement

    International Nuclear Information System (INIS)

    Sainero Garcia, J.; Hevia Ruperez, F.

    1995-01-01

    The terms Residual Life Management, Life Cycle Management and Long-Term Management are synonymous with a concept which aims to establish efficient maintenance for the profitable and safe operation of a power plant for as long as possible. A Residual Life Management programme comprises a number of stages, of which Maintenance Evaluation focuses on how power plant maintenance practices allow the mitigation and control of component ageing. with this objective in mind, a methodology has been developed for the analysis of potential degradative phenomena acting on critical components in terms of normal power plant maintenance practices. This methodology applied to maintenance evaluation enables the setting out of a maintenance programme based on the Life Management concept, and the programme's subsequent up-dating to allow for new techniques and methods. Initial applications have shown that although, in general terms, power plant maintenance is efficient, the way in which Residual Life Management is approached requires changes in maintenance practices. These changes range from modifications to existing inspection and surveillance methods or the establishment of new ones, to the monitoring of trends or the performance of additional studies, the purpose of which is to provide an accurate evaluation of the condition of the installations and the possibility of life extension. (Author)

  20. Evaluation of creep-fatigue life prediction methods for low-carbon/nitrogen-added SUS316

    International Nuclear Information System (INIS)

    Takahashi, Yukio

    1998-01-01

    Low-carbon/medium nitrogen 316 stainless steel called 316FR is a principal candidate for the high-temperature structural materials of a demonstration fast reactor plant. Because creep-fatigue damage is a dominant failure mechanism of the high-temperature materials subjected to thermal cycles, it is important to establish a reliable creep-fatigue life prediction method for this steel. Long-term creep tests and strain-controlled creep-fatigue tests have been conducted at various conditions for two different heats of the steel. In the constant load creep tests, both materials showed similar creep rupture strength but different ductility. The material with lower ductility exhibited shorter life under creep-fatigue loading conditions and correlation of creep-fatigue life with rupture ductility, rather than rupture strength, was made clear. Two kinds of creep-fatigue life prediction methods, i.e. time fraction rule and ductility exhaustion method were applied to predict the creep-fatigue life. Accurate description of stress relaxation behavior was achieved by an addition of 'viscous' strain to conventional creep strain and only the latter of which was assumed to contribute to creep damage in the application of ductility exhaustion method. The current version of the ductility exhaustion method was found to have very good accuracy in creep-fatigue life prediction, while the time fraction rule overpredicted creep-fatigue life as large as a factor of 30. To make a reliable estimation of the creep damage in actual components, use of ductility exhaustion method is strongly recommended. (author)

  1. Creep Modeling in a Composite Rotating Disc with Thickness Variation in Presence of Residual Stress

    Directory of Open Access Journals (Sweden)

    Vandana Gupta

    2012-01-01

    Full Text Available Steady-state creep response in a rotating disc made of Al-SiC (particle composite having linearly varying thickness has been carried out using isotropic/anisotropic Hoffman yield criterion and results are compared with those using von Mises yield criterion/Hill's criterion ignoring difference in yield stresses. The steady-state creep behavior has been described by Sherby's creep law. The material parameters characterizing difference in yield stresses have been used from the available experimental results in literature. Stress and strain rate distributions developed due to rotation have been calculated. It is concluded that the stress and strain distributions got affected from the thermal residual stress in an isotropic/anisotropic rotating disc, although the effect of residual stress on creep behavior in an anisotropic rotating disc is observed to be lower than those observed in an isotropic disc. Thus, the presence of residual stress in composite rotating disc with varying thickness needs attention for designing a disc.

  2. Accounting for the residual stress effects on the creep deformation of channel tubes

    International Nuclear Information System (INIS)

    Knizhnikov, Yu.N.; Platonov, P.A.; Ul'yanov, A.I.

    1985-01-01

    The effect of the first kind residual stresses arising in the walls of the zirconium base alloy fules in the process of fabrication on the RBMK type reactor channel tube creep is investigated. Models for calculation of the reactor component creep with account for the relaxation of residual stresses distributed by the wall thickness as well as the radiation and temperature fields are developed. On the basis of the analysis of the data obtained it is concluded that the effect of the residual stresses on the RBMK channel tube deformation for a long-term operation is negligible. But for the short-term fests the results can be noticeably distorted by this factor. The role of internal stresses can also manifest when determining the deformation of radiation elongation of the zirconium base alloy samples

  3. Residual stresses relaxation in surface-hardened half-space under creep conditions

    Directory of Open Access Journals (Sweden)

    Vladimir P. Radchenko

    2015-09-01

    Full Text Available We developed the method for solving the problem of residual stresses relaxation in surface-hardened layer of half-space under creep conditions. At the first stage we made the reconstruction of stress-strain state in half-space after plastic surface hardening procedure based on partial information about distribution for one residual stress tensor component experimentally detected. At the second stage using a numerical method we solve the problem of relaxation of self-balanced residual stresses under creep conditions. To solve this problem we introduce the following Cartesian system: x0y plane is aligned with hardened surface of half-space and 0z axis is directed to the depth of hardened layer. We also introduce the hypotheses of plane sections parallel to x0z and y0z planes. Detailed analysis of the problem has been done. Comparison of the calculated data with the corresponding test data was made for plane specimens (rectangular parallelepipeds made of EP742 alloy during T=650°C after the ultrasonic hardening with four hardening modes. We use half-space to model these specimens because penetration's depth of residual stresses is less than specimen general size in two digit exponent. There is enough correspondence of experimental and calculated data. It is shown that there is a decay (in modulus of pressing residual stresses under creep in 1.4–1.6 times.

  4. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    Science.gov (United States)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  5. Reliability Evaluation on Creep Life Prediction of Alloy 617 for a Very High Temperature Reactor

    International Nuclear Information System (INIS)

    Kim, Woo-Gon; Hong, Sung-Deok; Kim, Yong-Wan; Park, Jae-Young; Kim, Seon-Jin

    2012-01-01

    This paper evaluates the reliability of creep rupture life under service conditions of Alloy 617, which is considered as one of the candidate materials for use in a very high temperature reactor (VHTR) system. A Z-parameter, which represents the deviation of creep rupture data from the master curve, was used for the reliability analysis of the creep rupture data of Alloy 617. A Service-condition Creep Rupture Interference (SCRI) model, which can consider both the scattering of the creep rupture data and the fluctuations of temperature and stress under any service conditions, was also used for evaluating the reliability of creep rupture life. The statistical analysis showed that the scattering of creep rupture data based on Z-parameter was supported by normal distribution. The values of reliability decreased rapidly with increasing amplitudes of temperature and stress fluctuations. The results established that the reliability decreased with an increasing service time.

  6. Microstructural changes during creep and life assessment of Mod.9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji.

    1997-01-01

    Several microstructural changes take place in a material during the course of creep. These changes can be a measure of creep life. In this paper, microstructural changes in Mod.9Cr-1Mo steel were studied and it was examined which is a good measure of creep life. Microscopic structural changes, such as void growth, lath structure uniformly oriented to the tensile axis and elongation of grains, are evident only in the necked portion of ruptured specimens. These macroscopic structural changes are not useful for creep life assessment. Lath width increases and dislocation density within lath decreases with increasing creep duration. These changes in dislocation substructure start in the early stage of creep life, and cause the increase of strain rate in the tertiary creep stage. The lath width and the dislocation density reach a saturated value before rupture. The saturated values are independent of temperature, and uniquely related to creep stress normalized by shear modulus. The extent of these microstructural changes are greater at lower stresses under which the material is practically used. These facts suggest that the lath width and the dislocation density within lath can be a useful measure of creep life. Hardness of crept specimens is closely related to the lath width and the dislocation density within lath. The changes of these microstructural features can be evaluated by the measurement of hardness. (author)

  7. Effect of thermal exposure on the residual stress relaxation in a hardened cylindrical sample under creep conditions

    Science.gov (United States)

    Radchenko, V. P.; Saushkin, M. N.; Tsvetkov, V. V.

    2016-05-01

    This paper describes the effect of thermal exposure (high-temperature exposure) ( T = 675°C) on the residual creep stress relaxation in a surface hardened solid cylindrical sample made of ZhS6UVI alloy. The analysis is carried out with the use of experimental data for residual stresses after micro-shot peening and exposures to temperatures equal to T = 675°C during 50, 150, and 300 h. The paper presents the technique for solving the boundary-value creep problem for the hardened cylindrical sample with the initial stress-strain state under the condition of thermal exposure. The uniaxial experimental creep curves obtained under constant stresses of 500, 530, 570, and 600 MPa are used to construct the models describing the primary and secondary stages of creep. The calculated and experimental data for the longitudinal (axial) tensor components of residual stresses are compared, and their satisfactory agreement is determined.

  8. Regenerative heat treatments for the extension of the creep life of the superalloy IN-738

    International Nuclear Information System (INIS)

    Stevens, R.A.; Flewitt, P.E.J.

    1979-01-01

    Uniaxial creep tests have been performed on the cast nickel-base superalloy IN-738 at 1023K and 1123K. Microstructural damage occurring during creep has been characterised using transmission electron microscopy of surface and extraction replicas. Considerable coarsening of the γ' precipitates occurs during creep causing a progressive loss of creep strength. Intermediate heat treatment of interrupted specimens regenerates a microstructure similar to the original, and on re-testing significant creep life extensions are observed. These heat treatments do not completely recover the creep life due to the development of grain boundary cavitation. Additional heat treatments were performed under a superimposed hydrostatic pressure of 138 MPa to remove these cavities. (orig.) [de

  9. Creep-fatigue life prediction method using Diercks equation for Cr-Mo steel

    International Nuclear Information System (INIS)

    Sonoya, Keiji; Nonaka, Isamu; Kitagawa, Masaki

    1990-01-01

    For dealing with the situation that creep-fatigue life properties of materials do not exist, a development of the simple method to predict creep-fatigue life properties is necessary. A method to predict the creep-fatigue life properties of Cr-Mo steels is proposed on the basis of D. Diercks equation which correlates the creep-fatigue lifes of SUS 304 steels under various temperatures, strain ranges, strain rates and hold times. The accuracy of the proposed method was compared with that of the existing methods. The following results were obtained. (1) Fatigue strength and creep rupture strength of Cr-Mo steel are different from those of SUS 304 steel. Therefore in order to apply Diercks equation to creep-fatigue prediction for Cr-Mo steel, the difference of fatigue strength was found to be corrected by fatigue life ratio of both steels and the difference of creep rupture strength was found to be corrected by the equivalent temperature corresponding to equal strength of both steels. (2) Creep-fatigue life can be predicted by the modified Diercks equation within a factor of 2 which is nearly as precise as the accuracy of strain range partitioning method. Required test and analysis procedure of this method are not so complicated as strain range partitioning method. (author)

  10. The Effect of Stochastically Varying Creep Parameters on Residual Stresses in Ceramic Matrix Composites

    Science.gov (United States)

    Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.

    2015-01-01

    Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.

  11. Creep life assessment of Mod.9Cr-1Mo steel. Pt. 1. Quantitative evaluation of microstructural damage in creep rupture specimens

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1997-03-01

    Several microstructural changes take place in a material during the course of creep. These changes can be a measure of creep life consumption. In this paper, microstructural changes in Mod.9Cr-1Mo steel were studied in order to examine their ability as the measure of creep life consumption. Macroscopic structural changes, such as void growth, rotation of lath structure toward the tensile axis and elongation of grains, are evident only in the necked portion of ruptured specimens. These macroscopic structural changes are not useful for creep life assessment. Lath width increases and dislocation density within lath decreases with increasing creep duration. These changes in dislocation substructure start in the early stage of creep life, and cause the increase of strain rate in the tertiary creep stage. The lath width and the dislocation density reach a stationary value before rupture. The stationary values are independent of temperature, and uniquely related to creep stress normalized by shear modulus. The extent of these microstructural changes are greater at lower stresses under which the material is practically used. These facts suggest that the lath width and the dislocation density within lath can be a useful measure of creep life consumption. Hardness of crept specimens is closely related to the lath width and the dislocation density within lath. The changes of these microstructural features can be evaluated by the measurement of hardness. (author)

  12. Development of a constitutive model for the plastic deformation and creep of copper and its use in the estimate of the creep life of the copper canister

    International Nuclear Information System (INIS)

    Pettersson, Kjell

    2006-12-01

    A previously developed model for the plastic deformation and creep of copper (included as an Appendix to the present report) has been used as the basis for a discussion on the possibility of brittle creep fracture of the copper canister during long term storage of nuclear waste. Reported creep tests on oxygen free (OF) copper have demonstrated that copper can have an extremely low creep ductility. However with the addition of about 50 ppm phosphorus to the copper it appears as if the creep brittleness problem is avoided and that type of copper (OFP) has consequently been chosen as the canister material. It is shown in the report that the experiments performed on OFP copper does not exclude the possibility of creep brittleness of OFP copper in the very long term. The plasticity and creep model has been used to estimate creep life under conditions of intergranular creep cracking according to a model formulated by Cocks and Ashby. The estimated life times widely exceed the design life of the canister. However the observations of creep brittleness in OF copper indicate that the Cocks-Ashby model probably does not apply to the OF copper. Thus additional calculations have been done with the plasticity and creep model in order to estimate stress as a function of time for the probably most severe loading case of the canister with regard to creep failure, an earth quake shear. Despite the fact that the stress in the canister will remain at the 100 MPa level for thousands of years after an earth quake the low temperature, about 50 deg C or less, will make the solid state diffusion process assumed to control the brittle cracking process, too slow to lead to any significant brittle creep cracking in the canister

  13. Analysis of Simple Creep Stress Calculation Methods for Creep Life Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Jun Min; Lee, Han Sang; Kim, Yun Jae [Korea Univ., Daejeon (Korea, Republic of)

    2017-08-15

    Creep analysis takes much more time than elastic or elastic-plastic analysis. In this study, we conducted elastic and elastic-plastic analysis and compared the results with creep analysis results. In the elastic analysis, we used primary stress, which can be classified by the Mα-tangent method and stress intensities recommended in the ASME code. In the elastic-plastic analysis, we calculated the parameters recommended in the R5 code. For the FE models, a bending load, uniaxial load, and biaxial load were applied to the cross shaped welded plate, and a bending load and internal pressure were applied to the elbow pipe. To investigate the element size sensitivity, we conducted FE analysis for various element sizes for the cases where bending load was applied to the cross shaped welded plate. There was no significant difference between the creep.

  14. Effect of room temperature prestrain on creep life of austenitic 25Cr-20Ni stainless steels

    International Nuclear Information System (INIS)

    Park, In Duck; Ahn, Seok Hwan; Nam, Ki Woo

    2004-01-01

    25Cr-20Ni series strainless steels have an excellent high temperature strength, high oxidation and high corrosion resistance. However, further improvement can be expected of creep strength by work hardening prior creep. In the present study, the effect of prestraining at room temperature on the creep behavior of a Class M(STS310S) and a Class A(STS310J1TB) alloy containing precipitates have been examined. Prestraining was carried out at room temperature and range of prestrain was 0.5∼2.5 % at STS310J1TB and 2.0∼7.0 % at STS310S. Creep behavior and creep rate of pre-strained specimens were compared with that of virgin specimens. Room temperature prestraining produced the creep life that is longer than that of a virgin specimen both for STS310J1TB and STS310S when creep test was carried out at the temperature lower than recrystallization temperature. The reason for this improvement of creep life was ascribable to the interaction between dislocations and precipitates in addition to the dislocation-dislocation interaction in STS310J1TB and the dislocation-dislocation interaction in STS310S. The beneficial effect of prestraining in STS310J1TB was larger than that of STS310S

  15. A Semi-analytical model for creep life prediction of butt-welded joints in cylindrical vessels

    International Nuclear Information System (INIS)

    Zarrabi, K.

    2001-01-01

    There have been many investigations on the life assessment of high temperature weldments used in cylindrical pressure vessels, pipes and tubes over the last two decades or so. But to the author's knowledge, currently, there exists no practical, economical and relatively accurate model for creep life assessment of butt-welded joints in cylindrical pressure vessels. This paper describes a semi-analytical and economical model for creep life assessment of butt-welded joints. The first stage of the development of the model is described where the model takes into account the material discontinuities at the welded joint only. The development of the model to include other factors such as geometrical stress concentrations, residual stresses, etc will be reported separately. It has been shown that the proposed model can estimate the redistributions of stresses in the weld and Haz with an error of less than 4%. It has also been shown that the proposed model can conservatively predict the creep life of a butt-welded joint with an error of less than 16%

  16. Creep, fatigue and creep-fatigue damage evaluation and estimation of remaining life of SUS 304 austenitic stainless steel at high temperature

    International Nuclear Information System (INIS)

    Nishino, Seiichi; Sakane, Masao; Ohnami, Masateru

    1986-01-01

    Experimental study was made on the damage evaluation and estimation of remaining life of SUS 304 stainless steel in creep, low-cycle fatigue and creep-fatigue at 873 K in air. Creep, fatigue and creep-fatigue damage curves were drawn by the method proposed by D.A. Woodford and the relations between these damages and non-destructive parameters, i.e., microvickers hardness and quantities obtained from X-ray diffraction, were discussed. From these tests, the following conclusions were obtained. (1) Constant damage lines in the diagram of remaining lives in creep and fatigue could be drawn by changing load levels during the tests. Constant damage lines in creep-fatigue were also made by a linear damage rule using both static creep and fatigue damage curves, which agree well with the experimental data in creep-fatigue. (2) Microvickers hardness and half-value breadth in X-ray diffraction are appropriate parameters to evaluate creep damage but are not proper to evaluate fatigue damage. Particle size and microstrain obtained by X-ray profile analysis are good parameters to evaluate both creep and fatigue damages. (author)

  17. Study on creep-fatigue life of irradiated austenitic stainless steel

    International Nuclear Information System (INIS)

    Ioka, Ikuo; Miwa, Yukio; Tsuji, Hirokazu; Yonekawa, Minoru; Takada, Fumiki; Hoshiya, Taiji

    2001-01-01

    The low cycle creep-fatigue test with tensile strain hold of the austenitic stainless steel irradiated to 2 dpa was carried out at 823K in vacuum. The applicability of creep-fatigue life prediction methods to the irradiated specimen was examined. The fatigue life on the irradiated specimen without tensile strain hold time was reduced by a factor of 2-5 in comparison with the unirradiated specimen. The decline in fatigue life of the irradiated specimen with tensile strain hold was almost equal to that of the unirradiated specimen. The creep damage of both unirradiated and irradiated specimens was underestimated by the time fraction rule or the ductility exhaustion rule. The creep damage calculated by the time fraction rule or the ductility exhaustion rule increased by the irradiation. The predictions derived from the linear damage rule are unsafe as compared with the experimental fatigue lives. (author)

  18. Creep life management system for a turbine engine and method of operating the same

    Science.gov (United States)

    Tralshawala, Nilesh; Miller, Harold Edward; Badami, Vivek Venugopal; Vittal, Sameer; Sexton, Daniel White

    2016-11-15

    A creep life management system includes at least one sensor apparatus coupled to a first component. The at least one sensor apparatus is configured with a unique identifier. The creep life management system also includes at least one reader unit coupled to a second component. The at least one reader unit is configured to transmit an interrogation request signal to the at least one sensor apparatus and receive a measurement response signal transmitted from the at least one sensor apparatus. The creep life management system further includes at least one processor programmed to determine a real-time creep profile of the first component as a function of the measurement response signal transmitted from the at least one sensor apparatus.

  19. Correlation Between the Microstructural Defects and Residual Stress in a Single Crystal Nickel-Based Superalloy During Different Creep Stages

    Science.gov (United States)

    Mo, Fangjie; Wu, Erdong; Zhang, Changsheng; Wang, Hong; Zhong, Zhengye; Zhang, Jian; Chen, Bo; Hofmann, Michael; Gan, Weimin; Sun, Guangai

    2018-03-01

    The present work attempts to reveal the correlation between the microstructural defects and residual stress in the single crystal nickel-based superalloy, both of which play the significant role on properties and performance. Neutron diffraction was employed to investigate the microstructural defects and residual stresses in a single crystal (SC) nickel-based superalloy, which was subjected to creeping under 220 MPa and 1000 °C for different times. The measured superlattice and fundamental lattice reflections confirm that the mismatch and tetragonal distortions with c/a > 1 exist in the SC superalloy. At the initially unstrained state, there exists the angular distortion between γ and γ' phases with small triaxial compressive stresses, ensuring the structural stability of the superalloy. After creeping, the tetragonal distortion for the γ phase is larger than that for the γ' phase. With increasing the creeping time, the mismatch between γ and γ' phases increases to the maximum, then decreases gradually and finally remains unchanged. The macroscopic residual stress shows a similar behavior with the mismatch, indicating the correlation between them. Based on the model of shear and dislocations, the evolution of microstructural defects and residual stress are reasonably explained. The effect of shear is dominant at the primary creep stage, which greatly enlarges the mismatch and the residual stress. The dislocations weaken the effect of shear for the further creep stage, resulting in the decrease of the mismatch and relaxation of the residual stress. Those findings add some helpful understanding into the microstructure-performance relationship in the SC nickel-based superalloy, which might provide the insight to materials design and applications.

  20. Prediction of inelastic behavior and creep-fatigue life of perforated plates

    International Nuclear Information System (INIS)

    Igari, Toshihide; Setoguchi, Katsuya; Nakano, Shohki; Nomura, Shinichi

    1991-01-01

    Prediction methods of macroscopic and local stress-strain behavior of perforated plates in plastic and creep regime which are proposed by the authors are applied to the inelastic analysis and creep-fatigue life prediction of perforated cylinder subjected to cyclic thermal stress. Stress-strain behavior of perforated cylinder is analyzed by modeling the perforated portion to cylinder with equivalent-solid-plate properties. Creep-fatigue lives at around a hole of perforated plates are predicted by using the local stress-strain behavior and are compared with experimentally observed lives. (author)

  1. Experimental Creep Life Assessment for the Advanced Stirling Convertor Heater Head

    Science.gov (United States)

    Krause, David L.; Kalluri, Sreeramesh; Shah, Ashwin R.; Korovaichuk, Igor

    2010-01-01

    The United States Department of Energy is planning to develop the Advanced Stirling Radioisotope Generator (ASRG) for the National Aeronautics and Space Administration (NASA) for potential use on future space missions. The ASRG provides substantial efficiency and specific power improvements over radioisotope power systems of heritage designs. The ASRG would use General Purpose Heat Source modules as energy sources and the free-piston Advanced Stirling Convertor (ASC) to convert heat into electrical energy. Lockheed Martin Corporation of Valley Forge, Pennsylvania, is integrating the ASRG systems, and Sunpower, Inc., of Athens, Ohio, is designing and building the ASC. NASA Glenn Research Center of Cleveland, Ohio, manages the Sunpower contract and provides technology development in several areas for the ASC. One area is reliability assessment for the ASC heater head, a critical pressure vessel within which heat is converted into mechanical oscillation of a displacer piston. For high system efficiency, the ASC heater head operates at very high temperature (850 C) and therefore is fabricated from an advanced heat-resistant nickel-based superalloy Microcast MarM-247. Since use of MarM-247 in a thin-walled pressure vessel is atypical, much effort is required to assure that the system will operate reliably for its design life of 17 years. One life-limiting structural response for this application is creep; creep deformation is the accumulation of time-dependent inelastic strain under sustained loading over time. If allowed to progress, the deformation eventually results in creep rupture. Since creep material properties are not available in the open literature, a detailed creep life assessment of the ASC heater head effort is underway. This paper presents an overview of that creep life assessment approach, including the reliability-based creep criteria developed from coupon testing, and the associated heater head deterministic and probabilistic analyses. The approach also

  2. Relaxation of Shot-Peened Residual Stresses Under Creep Loading (Preprint)

    National Research Council Canada - National Science Library

    Buchanan, Dennis J; John, Reji; Brockman, Robert A

    2008-01-01

    ... loading, near and above the monotonic yield strength of IN100. The model incorporates the dominant creep deformation mechanism, coupling between the creep and plasticity models, and effects of prior plastic strain...

  3. Multiaxial creep-fatigue life analysis using strainrange partitioning

    International Nuclear Information System (INIS)

    Manson, S.S.; Halford, G.R.

    1976-01-01

    Strain-Range Partitioning is a recently developed method for treating creep-fatigue interaction at elevated temperature. Most of the work to date has been on uniaxially loaded specimens, whereas practical applications often involve load multiaxiality. This paper shows how the method can be extended to treat multiaxiality through a set of rules for combining the strain components in the three principal directions. Closed hysteresis loops, as well as plastic and creep strain ratcheting, are included. An application to hold-time tests in torsion is used to illustrate the approach

  4. Prediction of inelastic behavior and creep-fatigue life of perforated plates

    International Nuclear Information System (INIS)

    Igari, Toshihide; Yamauchi, Masafumi; Nomura, Shinichi.

    1992-01-01

    Prediction methods of macroscopic and local stress-strain behaviors of perforated plates in plastic and creep regime are proposed in this paper, and are applied to the creep-fatigue life prediction of perforated plates. Both equivalent-solid-plate properties corresponding to the macroscopic behavior and the stress-strain concentration around a hole were obtained by assuming the analogy between plasticity and creep and also by extending the authors' proposal in creep condition. The perforated plates which were made of Hastelloy XR were subjected to the strain-controlled cyclic test at 950degC in air in order to experimentally obtain the macroscopic behavior such as the cyclic stress-strain curve and creep-fatigue life around a hole. The results obtained are summarized as follows. (1) The macroscopic behavior of perforated plates including cyclic stress-strain behavior and relaxation is predictable by using the proposed method in this paper. (2) The creep-fatigue life around a hole can be predicted by using the proposed method for stress-strain concentration around a hole. (author)

  5. Study on creep-fatigue life improvement and life evaluation of 316FR stainless steels

    International Nuclear Information System (INIS)

    Kobayashi, Kazuo; Yamaguchi, Koji; Yamazaki, Masayoshi; Hongo, Hiromichi; Nakazawa, Takanori; Date, Shingo; Tendo, Masayuki

    2000-01-01

    Creep rupture and creep-fatigue interaction tests were conducted at 550deg C for modified 316FR austenitic stainless steels in order to improve the creep-fatigue lives. Reducing the carbon contents from 0.01% to 0.002 or 0.003% and finning the grain size were effective for increasing the creep-fatigue lives and the creep rupture ductilities. From these results, an estimation method of the creep-fatigue lives by using the creep rupture ductilities in the modified 316FR steels was proposed. (author)

  6. Life prediction methods for the combined creep-fatigue endurance

    International Nuclear Information System (INIS)

    Wareing, J.; Lloyd, G.J.

    1980-09-01

    The basis and current status of development of the various approaches to the prediction of the combined creep-fatigue endurance are reviewed. It is concluded that an inadequate materials data base makes it difficult to draw sensible conclusions about the prediction capabilities of each of the available methods. Correlation with data for stainless steel 304 and 316 is presented. (U.K.)

  7. Evaluation of residual life of material of power plant construction elements after long-term operation

    International Nuclear Information System (INIS)

    Osasyuk, V.V.

    1989-01-01

    Existing methods are analyzed for estimation of residual resource of elements of constructions, working in creep conditions. A suggested and experimentally verified new method of residual durability forecasting is described permitting the value of the supplementary resource to be specified according to the real state of the material after preoperation. Evaluation results are given for residual life of steam lines received by different methods and advantages of the technique proposed are shown. Reliability of the new technique is confirmed by steam line operation at thermal power plants

  8. Prediction of material creep behaviour for strain based life assessment applications

    Energy Technology Data Exchange (ETDEWEB)

    Rantala, J.H.; Hurst, R.C. [EC JRC IAM, Petten (Netherlands); Bregani, F. [ENEL, Milan (Italy)

    1998-12-31

    In this work the idea of using constant load uniaxial creep test results instead of constant stress results for developing a CDM creep model for the P92 material is demonstrated. Due to limited availability of creep test results this work is based on incomplete test data and a general stress rupture line. In spite of these limitations a material creep model was developed for use in a FE analysis. Using P91 material as an example, a method is proposed to account for differences in strain evolution as a function of stress which normally manifests itself as lower strain values at low stresses in a normalised time-strain plot. This allows the CDM model to be used both in FE analysis and in strain-based life assessment engineering calculations. (orig.) 3 refs.

  9. A life evaluation under creep-fatigue-environment interaction of Ni-base wrought alloys

    International Nuclear Information System (INIS)

    Hattori, Hiroshi; Kitagawa, Masaki; Ohtomo, Akira; Itoh, Mitsuyoshi

    1986-01-01

    In order to determine a failure criteria under cyclic loading and affective environment for HTGR systems, a series of strain controlled low-cycle fatigue tests were carried out at HTGR maximum gas temperatures in air, in vacuum and in HTGR helium environments on two nickel-base wrought alloys, namely Inconel 617 and Hastelloy XR. This paper first describes the creep-fatigue-environment properties of these alloys followed by a proposal of an evaluation method of creep-fatigue-environment interaction based on the experimental data to define the more reasonable design criteria, which is a modification of the linear damage summation rule. Second, the creep-fatigue properties of Hastelloy XR at 900 deg C and the result evaluated by this proposed method are shown. This criterion is successfully applied to the life prediction at 900 deg C. In addition, the creep-fatigue properties of Hastelloy XR-II are discussed. (author)

  10. Prediction of material creep behaviour for strain based life assessment applications

    Energy Technology Data Exchange (ETDEWEB)

    Rantala, J H; Hurst, R C [EC JRC IAM, Petten (Netherlands); Bregani, F [ENEL, Milan (Italy)

    1999-12-31

    In this work the idea of using constant load uniaxial creep test results instead of constant stress results for developing a CDM creep model for the P92 material is demonstrated. Due to limited availability of creep test results this work is based on incomplete test data and a general stress rupture line. In spite of these limitations a material creep model was developed for use in a FE analysis. Using P91 material as an example, a method is proposed to account for differences in strain evolution as a function of stress which normally manifests itself as lower strain values at low stresses in a normalised time-strain plot. This allows the CDM model to be used both in FE analysis and in strain-based life assessment engineering calculations. (orig.) 3 refs.

  11. Remaining life assessment of carbon steel boiler headers by repeated creep testing

    Energy Technology Data Exchange (ETDEWEB)

    Drew, M. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia)]. E-mail: michael.drew@ansto.gov.au; Humphries, S. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia); Thorogood, K. [ANSTO, Materials and Engineering Science, New Illawarra Road, Lucas Heights, PMB 1 Menai, NSW 2234 (Australia); Barnett, N. [BlueScope Steel, P.O. Box 1854, Wollongong, NSW (Australia)

    2006-05-15

    The condition of carbon steel boiler headers that have been in service for over 25 years has been assessed periodically by NDT, dimensional measurements, replication and accelerated creep testing. Historical temperature records were limited, so estimates of effective header temperatures were made from replicas. These estimates were compared with header stub thermocouple readings. At about 280,000 service hours, samples were chain-drilled from the headers for accelerated creep testing. These test results indicated that the headers had satisfactory remaining life. Nine years after the original samples were taken, additional samples were removed from one header at 337,000 service hours. The creep rupture properties measured from the repeated tests were almost identical to the initial results. A mild degree of random, nodular graphite was found in the samples and its effect on creep properties is discussed.

  12. Long-term Creep Life Prediction for Type 316LN Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Ryu, Woo Seog; Kim, Sung Ho; Lee, Chan Bok

    2007-01-01

    Since Sodium Fast Cooled Reactor (SFR) components are designed to be use for more than 30 years at a high temperature of 550 .deg. C, one of the most important properties of these components is the long term creep behavior. To accurately predict the long-term creep life of the components, it is essential to achieve reliable long-term test data beyond their design life. But, it is difficult to actually obtain long duration data because it is time-consuming work. So far, a variety of time-temperature parameters (TTPs) have been developed to predict a long-term creep life from shorter-time tests at higher temperatures. Among them, the Larson-Miller, the Orr-Sherby-Dorn, the Manson-Harferd and the Manson-Succop parameters have been typically used. None of these parameters has an overwhelming preference, and they have certain inherent restrictions imposed on their data in the application of the TTPs parameters. Meanwhile, it has been reported that the Minimum Commitment Method (MCM) proposed by Manson and Ensign has a greater flexibility for a creep rupture analysis. Thus, the MCM will be useful as another approach. Until now, the applicability of the MCM has not been investigated for type 316LN SS because of insufficient creep data. In this paper, the MCM was applied to predict a long-term creep life of type 316LN stainless steel (SS). Lots of creep rupture data was collected through literature surveys and the experimental data of KAERI. Using the short-term experimental data for under 2,000 hours, a longer-time rupture above 105 hours was predicted by the MCM at temperatures from 550 .deg. C to 800 .deg. C

  13. Estimation of creep life of thick welded joints using a simple model. Creep characteristics in thick welded joint and their improvements. 2

    International Nuclear Information System (INIS)

    Nakacho, Keiji; Yamazaki, Masayoshi

    2001-01-01

    The information of the creep behavior of the thick welded joint is very important to secure the safety of the elevated temperature vessels like the nuclear reactors. The creep behavior of the thick welded point is very complex, thence it is difficult to practice the experiment or the theoretical analysis. A simple accurate model for theoretical analysis was developed in the first study. The simple model is constructed of several one-dimensional finite elements which can analyze three-dimensional creep behavior under a assumption. The model is easy to treat, and needs only a little labor and computation time to simulate the creep curve and local strain of the thick welded joint. In this second study, the capability of the model is expanded to estimate the creep life of the thick welded joint. New model can easily estimate the time of the rupture of the thick welded joint. It is verified comparing the result with the experimental one that the model can accurately predict the creep life. The histories of the local strains to the rupture time may be observed in the simulation by using the model. The information will be useful to improve the creep characteristics of the joints. (author)

  14. Creep lifing methodologies applied to a single crystal superalloy by use of small scale test techniques

    Energy Technology Data Exchange (ETDEWEB)

    Jeffs, S.P., E-mail: s.p.jeffs@swansea.ac.uk [Institute of Structural Materials, Swansea University, Singleton Park SA2 8PP (United Kingdom); Lancaster, R.J. [Institute of Structural Materials, Swansea University, Singleton Park SA2 8PP (United Kingdom); Garcia, T.E. [IUTA (University Institute of Industrial Technology of Asturias), University of Oviedo, Edificio Departamental Oeste 7.1.17, Campus Universitario, 33203 Gijón (Spain)

    2015-06-11

    In recent years, advances in creep data interpretation have been achieved either by modified Monkman–Grant relationships or through the more contemporary Wilshire equations, which offer the opportunity of predicting long term behaviour extrapolated from short term results. Long term lifing techniques prove extremely useful in creep dominated applications, such as in the power generation industry and in particular nuclear where large static loads are applied, equally a reduction in lead time for new alloy implementation within the industry is critical. The latter requirement brings about the utilisation of the small punch (SP) creep test, a widely recognised approach for obtaining useful mechanical property information from limited material volumes, as is typically the case with novel alloy development and for any in-situ mechanical testing that may be required. The ability to correlate SP creep results with uniaxial data is vital when considering the benefits of the technique. As such an equation has been developed, known as the k{sub SP} method, which has been proven to be an effective tool across several material systems. The current work now explores the application of the aforementioned empirical approaches to correlate small punch creep data obtained on a single crystal superalloy over a range of elevated temperatures. Finite element modelling through ABAQUS software based on the uniaxial creep data has also been implemented to characterise the SP deformation and help corroborate the experimental results.

  15. Creep lifing methodologies applied to a single crystal superalloy by use of small scale test techniques

    International Nuclear Information System (INIS)

    Jeffs, S.P.; Lancaster, R.J.; Garcia, T.E.

    2015-01-01

    In recent years, advances in creep data interpretation have been achieved either by modified Monkman–Grant relationships or through the more contemporary Wilshire equations, which offer the opportunity of predicting long term behaviour extrapolated from short term results. Long term lifing techniques prove extremely useful in creep dominated applications, such as in the power generation industry and in particular nuclear where large static loads are applied, equally a reduction in lead time for new alloy implementation within the industry is critical. The latter requirement brings about the utilisation of the small punch (SP) creep test, a widely recognised approach for obtaining useful mechanical property information from limited material volumes, as is typically the case with novel alloy development and for any in-situ mechanical testing that may be required. The ability to correlate SP creep results with uniaxial data is vital when considering the benefits of the technique. As such an equation has been developed, known as the k SP method, which has been proven to be an effective tool across several material systems. The current work now explores the application of the aforementioned empirical approaches to correlate small punch creep data obtained on a single crystal superalloy over a range of elevated temperatures. Finite element modelling through ABAQUS software based on the uniaxial creep data has also been implemented to characterise the SP deformation and help corroborate the experimental results

  16. Further evaluation of creep-fatigue life prediction methods for low-carbon nitrogen-added 316 stainless steel

    International Nuclear Information System (INIS)

    Takahashi, Y.

    1999-01-01

    Low-carbon, medium-nitrogen 316 stainless steel is a principal candidate for a main structural material of a demonstration fast breeder reactor plant in Japan. A number of long-term creep tests and creep-fatigue tests have been conducted for four products of this steel. Two representative creep-fatigue life prediction methods, i.e., time fraction rule and ductility exhaustion method were applied. Total stress relaxation behavior was simulated well by an addition of a viscous strain term to the conventional (primary plus secondary) creep strain, but only the letter was assumed to contribute to creep damage in the ductility exhaustion method. The present ductility exhaustion approach was found to have very good accuracy in creep-fatigue life prediction for all materials tested, while the time fraction rule tended to overpredict failure life as large as a factor of 30. Discussion was made on the reason for this notable difference

  17. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    Mizen, D.C.; Plastow, B.

    1975-01-01

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  18. The effect of filler metal thickness on residual stress and creep for stainless-steel plate-fin structure

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Wenchun [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)], E-mail: jiangwenchun@126.com; Gong Jianming; Chen Hu; Tu, S.T. [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)

    2008-08-15

    Stainless-steel plate-fin heat exchanger (PFHE) has been used as a high-temperature recuperator in microturbine for its excellent qualities in compact structure, high-temperature and pressure resistance. Plate-fin structure, as the core of PFHE, is fabricated by vacuum brazing. The main component fins and the parting sheets are joined by fusion of a brazing alloy cladded to the surface of parting sheets. Owing to the material mismatching between the filler metal and the base metal, residual stresses can arise and decrease the structure strength greatly. The recuperator serves at high temperature and the creep would happen. The thickness of the filler metal plays an important role in the joint strength. Hence this paper presented a finite element (FE) analysis of the brazed residual stresses and creep for a counterflow stainless-steel plate-fin structure. The effect of the filler metal thickness on residual stress and creep was investigated, which provides a reference for strength design.

  19. Creep-Fatigue Life Design with Various Stress and Temperature Conditions on the Basis of Lethargy Coefficient

    International Nuclear Information System (INIS)

    Park, Jung Eun; Yang, Sung Mo; Han, Jae Hee; Yu, Hyo Sun

    2011-01-01

    High temperature and stress are encounted in power plants and vehicle engines. Therefore, determination of the creep-fatigue life of a material is necessary prior to fabricating equipment. In this study, life design was determined on the basis of the lethargy coefficient for different temperatures, stress and rupture times. SP-Creep test data was compared with computed data. The SP-Creep test was performed to obtain the rupture time for X20CrMoV121 steel. The integration life equation was considered for three cases with various load, temperature and load-temperature. First, the lethargy coefficient was calculated by using the obtained rupture stress and the rupture time that were determined by carrying out the SP-Creep test. Next, life was predicted on the basis of the temperature condition. Finally, it was observed that life decreases considerably due to the coupling effect that results when fatigue and creep occur simultaneously

  20. Integrated Design Software Predicts the Creep Life of Monolithic Ceramic Components

    Science.gov (United States)

    1996-01-01

    Significant improvements in propulsion and power generation for the next century will require revolutionary advances in high-temperature materials and structural design. Advanced ceramics are candidate materials for these elevated-temperature applications. As design protocols emerge for these material systems, designers must be aware of several innate features, including the degrading ability of ceramics to carry sustained load. Usually, time-dependent failure in ceramics occurs because of two different, delayedfailure mechanisms: slow crack growth and creep rupture. Slow crack growth initiates at a preexisting flaw and continues until a critical crack length is reached, causing catastrophic failure. Creep rupture, on the other hand, occurs because of bulk damage in the material: void nucleation and coalescence that eventually leads to macrocracks which then propagate to failure. Successful application of advanced ceramics depends on proper characterization of material behavior and the use of an appropriate design methodology. The life of a ceramic component can be predicted with the NASA Lewis Research Center's Ceramics Analysis and Reliability Evaluation of Structures (CARES) integrated design programs. CARES/CREEP determines the expected life of a component under creep conditions, and CARES/LIFE predicts the component life due to fast fracture and subcritical crack growth. The previously developed CARES/LIFE program has been used in numerous industrial and Government applications.

  1. Fractal and probability analysis of creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Mengjia; Xu, Jijin, E-mail: xujijin_1979@sjtu.edu.cn; Lu, Hao; Chen, Jieshi; Chen, Junmei; Wei, Xiao

    2015-12-30

    Graphical abstract: - Highlights: • Statistical and fractal analysis is applied to study the creep fracture surface. • The tensile residual stresses promote the initiation of creep crack. • The fractal dimension of a mixed mode fracture surface shows a wavy variation. • The fractal dimension increases with increasing intergranular fracture percentage. • Height coordinates of intergranular fracture surface fit Gaussian distribution. - Abstract: In order to clarify creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses, creep crack tests were carried out on the tension creep specimens, in which the residual stresses were generated by local remelting and cooling. Residual stresses in the specimens were measured using Synchrotron X-ray diffraction techniques. The fracture surface of the creep specimen was analyzed using statistical methods and fractal analysis. The relation between fractal dimension of the fracture surface and fracture mode of the creep specimen was discussed. Due to different fracture mechanisms, the probability density functions of the height coordinates vary with the intergranular crack percentage. Good fitting was found between Gaussian distribution and the probability function of height coordinates of the high percentage intergranular crack surface.

  2. Fractal and probability analysis of creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses

    International Nuclear Information System (INIS)

    Xu, Mengjia; Xu, Jijin; Lu, Hao; Chen, Jieshi; Chen, Junmei; Wei, Xiao

    2015-01-01

    Graphical abstract: - Highlights: • Statistical and fractal analysis is applied to study the creep fracture surface. • The tensile residual stresses promote the initiation of creep crack. • The fractal dimension of a mixed mode fracture surface shows a wavy variation. • The fractal dimension increases with increasing intergranular fracture percentage. • Height coordinates of intergranular fracture surface fit Gaussian distribution. - Abstract: In order to clarify creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses, creep crack tests were carried out on the tension creep specimens, in which the residual stresses were generated by local remelting and cooling. Residual stresses in the specimens were measured using Synchrotron X-ray diffraction techniques. The fracture surface of the creep specimen was analyzed using statistical methods and fractal analysis. The relation between fractal dimension of the fracture surface and fracture mode of the creep specimen was discussed. Due to different fracture mechanisms, the probability density functions of the height coordinates vary with the intergranular crack percentage. Good fitting was found between Gaussian distribution and the probability function of height coordinates of the high percentage intergranular crack surface.

  3. Experimental and modeling results of creep fatigue life of Inconel 617 and Haynes 230 at 850 C

    International Nuclear Information System (INIS)

    Chen, Xiang; Sokolov, Mikhail A.; Sham, Sam; Erdman, Donald L. III; Busby, Jeremy T.; Mo, Kun; Stubbins, James

    2013-01-01

    Creep fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep fatigue life. The linear damage summation could predict the creep fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep fatigue life prediction results for both materials.

  4. Reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments

    International Nuclear Information System (INIS)

    Blass, J.J.; Battiste, R.L.; O'Connor, D.G.

    1991-01-01

    The provisions of ASME B ampersand PV Code Case N-47 currently include reduction factors for creep strength and fatigue life of weldments. To provide experimental confirmation of such factors for modified 9 Cr-1 Mo steel, tests of tubular specimens were conducted at 538 degree C (1000 degree F). Three creep-rupture specimens with longitudinal welds were tested in tension; and, of three with circumferential welds, two were tested in tension and one in torsion. In each specimen with a circumferential weld, a nonuniform axial distribution of strain was easily visible. The test results were compared to an existing empirical model of creep-rupture life. For the torsion test, the comparison was based on a definition of equivalent normal stress recently adopted in Code Case N-47. Some 27 fatigue specimens, with longitudinal, circumferential, or no welds, were tested under axial or torsional strain control. In specimens with welds, fatigue cracking initiated at fusion lines. In axial tests cracks grew in the circumferential direction, and in torsional tests cracks grew along fusion lines. The test results were compared to empirical models of fatigue life based on two definition of equivalent normal strain range. The results have provided some needed confirmation of the reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments currently under consideration by ASME Code committees. 8 refs., 5 figs

  5. Exceptional increase in the creep life of magnesium rare-earth alloys due to localized bond stiffening.

    Science.gov (United States)

    Choudhuri, Deep; Srinivasan, Srivilliputhur G; Gibson, Mark A; Zheng, Yufeng; Jaeger, David L; Fraser, Hamish L; Banerjee, Rajarshi

    2017-12-08

    Several recent papers report spectacular, and unexpected, order of magnitude improvement in creep life of alloys upon adding small amounts of elements like zinc. This microalloying effect raises fundamental questions regarding creep deformation mechanisms. Here, using atomic-scale characterization and first principles calculations, we attribute the 600% increase in creep life in a prototypical Mg-rare earth (RE)-Zn alloy to multiple mechanisms caused by RE-Zn bonding-stabilization of a large volume fraction of strengthening precipitates on slip planes, increase in vacancy diffusion barrier, reduction in activated cross-slip, and enhancement of covalent character and bond strength around Zn solutes along the c-axis of Mg. We report that increased vacancy diffusion barrier, which correlates with the observed 25% increase in interplanar bond stiffness, primarily enhances the high-temperature creep life. Thus, we demonstrate that an approach of local, randomized tailoring of bond stiffness via microalloying enhances creep performance of alloys.

  6. Residual life of technical systems; diagnosis, prediction and life extension

    International Nuclear Information System (INIS)

    Reinertsen, Rune

    1996-01-01

    The paper presents and discusses research related to residual life of non-repairable and repairable technical systems. Diagnosis of systems and extension of residual life of technical systems are also presented and discussed. This paper concludes that research published describing determination and extension of residual life as well as methods for diagnosis of non-repairable and repairable technical systems, is somewhat limited. Many papers have a rather pragmatic approach. The authors only describe special cases from their own plant and do not provide any explanation of a more academical nature. The other papers are mainly describing very specific applications of statistical models, leaving the more general case out of consideration. One of the main results of this paper is to point out these facts, and thereby identify the need for future research in this area

  7. Life prediction methodology for thermal-mechanical fatigue and elevated temperature creep design

    Science.gov (United States)

    Annigeri, Ravindra

    Nickel-based superalloys are used for hot section components of gas turbine engines. Life prediction techniques are necessary to assess service damage in superalloy components resulting from thermal-mechanical fatigue (TMF) and elevated temperature creep. A new TMF life model based on continuum damage mechanics has been developed and applied to IN 738 LC substrate material with and without coating. The model also characterizes TMF failure in bulk NiCoCrAlY overlay and NiAl aluminide coatings. The inputs to the TMF life model are mechanical strain range, hold time, peak cycle temperatures and maximum stress measured from the stabilized or mid-life hysteresis loops. A viscoplastic model is used to predict the stress-strain hysteresis loops. A flow rule used in the viscoplastic model characterizes the inelastic strain rate as a function of the applied stress and a set of three internal stress variables known as back stress, drag stress and limit stress. Test results show that the viscoplastic model can reasonably predict time-dependent stress-strain response of the coated material and stress relaxation during hold times. In addition to the TMF life prediction methodology, a model has been developed to characterize the uniaxial and multiaxial creep behavior. An effective stress defined as the applied stress minus the back stress is used to characterize the creep recovery and primary creep behavior. The back stress has terms representing strain hardening, dynamic recovery and thermal recovery. Whenever the back stress is greater than the applied stress, the model predicts a negative creep rate observed during multiple stress and multiple temperature cyclic tests. The model also predicted the rupture time and the remaining life that are important for life assessment. The model has been applied to IN 738 LC, Mar-M247, bulk NiCoCrAlY overlay coating and 316 austenitic stainless steel. The proposed model predicts creep response with a reasonable accuracy for wide range of

  8. Monitoring microstructural evolution of alloy 617 with non-linear acoustics for remaining useful life prediction; multiaxial creep-fatigue and creep-ratcheting

    Energy Technology Data Exchange (ETDEWEB)

    Lissenden, Cliff [Pennsylvania State Univ., State College, PA (United States); Hassan, Tasnin [North Carolina State Univ., Raleigh, NC (United States); Rangari, Vijaya [Tuskegee Univ., Tuskegee, AL (United States)

    2014-10-30

    The research built upon a prior investigation to develop a unified constitutive model for design-­by-­analysis of the intermediate heat exchanger (IHX) for a very high temperature reactor (VHTR) design of next generation nuclear plants (NGNPs). Model development requires a set of failure data from complex mechanical experiments to characterize the material behavior. Therefore uniaxial and multiaxial creep-­fatigue and creep-­ratcheting tests were conducted on the nickel-­base Alloy 617 at 850 and 950°C. The time dependence of material behavior, and the interaction of time dependent behavior (e.g., creep) with ratcheting, which is an increase in the cyclic mean strain under load-­controlled cycling, are major concerns for NGNP design. This research project aimed at characterizing the microstructure evolution mechanisms activated in Alloy 617 by mechanical loading and dwell times at elevated temperature. The acoustic harmonic generation method was researched for microstructural characterization. It is a nonlinear acoustics method with excellent potential for nondestructive evaluation, and even online continuous monitoring once high temperature sensors become available. It is unique because it has the ability to quantitatively characterize microstructural features well before macroscale defects (e.g., cracks) form. The nonlinear acoustics beta parameter was shown to correlate with microstructural evolution using a systematic approach to handle the complexity of multiaxial creep-­fatigue and creep-­ratcheting deformation. Mechanical testing was conducted to provide a full spectrum of data for: thermal aging, tensile creep, uniaxial fatigue, uniaxial creep-­fatigue, uniaxial creep-ratcheting, multiaxial creep-fatigue, and multiaxial creep-­ratcheting. Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and Optical Microscopy were conducted to correlate the beta parameter with individual microstructure mechanisms. We researched

  9. Monitoring microstructural evolution of alloy 617 with non-linear acoustics for remaining useful life prediction; multiaxial creep-fatigue and creep-ratcheting

    International Nuclear Information System (INIS)

    Lissenden, Cliff; Hassan, Tasnin; Rangari, Vijaya

    2014-01-01

    The research built upon a prior investigation to develop a unified constitutive model for design-@by-@analysis of the intermediate heat exchanger (IHX) for a very high temperature reactor (VHTR) design of next generation nuclear plants (NGNPs). Model development requires a set of failure data from complex mechanical experiments to characterize the material behavior. Therefore uniaxial and multiaxial creep-@fatigue and creep-@ratcheting tests were conducted on the nickel base Alloy 617 at 850 and 950°C. The time dependence of material behavior, and the interaction of time dependent behavior (e.g., creep) with ratcheting, which is an increase in the cyclic mean strain under load-@controlled cycling, are major concerns for NGNP design. This research project aimed at characterizing the microstructure evolution mechanisms activated in Alloy 617 by mechanical loading and dwell times at elevated temperature. The acoustic harmonic generation method was researched for microstructural characterization. It is a nonlinear acoustics method with excellent potential for nondestructive evaluation, and even online continuous monitoring once high temperature sensors become available. It is unique because it has the ability to quantitatively characterize microstructural features well before macroscale defects (e.g., cracks) form. The nonlinear acoustics beta parameter was shown to correlate with microstructural evolution using a systematic approach to handle the complexity of multiaxial creep-@fatigue and creep-@ratcheting deformation. Mechanical testing was conducted to provide a full spectrum of data for: thermal aging, tensile creep, uniaxial fatigue, uniaxial creep-@fatigue, uniaxial creep-ratcheting, multiaxial creep-fatigue, and multiaxial creep-@ratcheting. Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and Optical Microscopy were conducted to correlate the beta parameter with individual microstructure mechanisms. We researched application of the

  10. Creep-fatigue life property of FBR high-temperature structural materials under tension-torsion loading and life evaluation method

    International Nuclear Information System (INIS)

    Ogata, Takashi; Nitta, Akito

    1994-01-01

    Creep-fatigue damage in high temperature structural components in a FBR progress under multiaxial stress condition depending on their operating conditions and configuration. Therefore, multiaxial stress effects on creep-fatigue damage evolution must be clarified to make precise creep-fatigue damage evaluation of these components. In this study, creep-fatigue tests in FBR high temperature materials such as SUS304, 316FR stainless steels and a modified 9Cr steel were conducted under biaxial stress subjecting tension-compression and torsion loading, in order to examine biaxial stress effects on failure mechanism and life property, and to discuss creep-fatigue life evaluation methods under biaxial stress. Main results obtained in this study are summarized as follows: 1. The main cracks under cyclic torsion loading propagated by shear mode in three materials. But intergranular failure was occurred in SUS304 and 316FR, and transgranular failure was observed in Mod.9Cr steel. 2. Nonlinear damage accumulation model proposed based on uniaxial creep-fatigue test results was extended to apply for creep-fatigue damage evaluation under biaxial stress state by considering the biaxial stress effects on fatigue and creep damage evolution. 3. It was confirmed that creep-fatigue life under biaxial stress could be predicted by the extended evaluation method with higher accuracy than existing methods. (author)

  11. Effect of cold works on creep-rupture life of type 316LN stainless steel

    International Nuclear Information System (INIS)

    Kim, W. G.; Han, C. H.; Ryu, W. S.

    2003-01-01

    Effect of cold works on creep-rupture life of the cold-worked type 316LN stainless steels, which are fabricated with the various reductions ; 0%(solution annealing), 20%, 30%, 40%, and 50%, was investigated. The creep-rupture time increased gradually up to 30% reduction, but it decreased inversely over 30% reduction. The longest rupture time exhibited at cold-worked reduction of 30%. The reason for this is that fine carbide precipitates are uniformly generated in grain boundary and the dislocations are pinned in the precipitates and the dislocations are sustained for a long time at high temperature. However, it is assumed that the higher cold-work reductions over 30% lead to excessive generation of deformation faults. The SEM fractrographs of the cold-worked specimens showed dense fracture micrographs, and they did not show intergranular structures in creep fracture mode. From this result, it is believed that the cold-worked specimens were superior in creep-rupture time to solution annealed ones

  12. LCF life prediction for waspaloy in the creep-fatigue interaction regime

    International Nuclear Information System (INIS)

    Yeom, Jong Taek; Park, Nho Kwang

    2001-01-01

    This paper describes the empirical rule of strain rate modified linear accumulation of creep damage(SRM rule) for Low-Cycle Fatigue(LCF) life prediction of Waspaloy in the creep-fatigue interaction regime and Chaboche type unified viscoplastic model predicting the stress-strain response in various cyclic loading conditions. The comparison of the experimental data and the predictions for strain controlled LCF tests carried out for various strain ranges at 600 .deg. C and 650 .deg. C was made. Chaboche type unified viscoplastic model described efficiently the inelastic deformation behavior during LCF tests. Crack-initiation lifting method to predict the material life was investigated with Strain Rate Modification(SRM) rule. The application of SRM rule to LCF tests on Waspaloy indicated a good agreement between measured and predicted cycles to failure

  13. Assessment of Creep Deformation, Damage, and Rupture Life of 304HCu Austenitic Stainless Steel Under Multiaxial State of Stress

    Science.gov (United States)

    Sahoo, K. C.; Goyal, Sunil; Parameswaran, P.; Ravi, S.; Laha, K.

    2018-03-01

    The role of the multiaxial state of stress on creep deformation and rupture behavior of 304HCu austenitic stainless steel was assessed by performing creep rupture tests on both smooth and notched specimens of the steel. The multiaxial state of stress was introduced by incorporating circumferential U-notches of different root radii ranging from 0.25 to 5.00 mm on the smooth specimens of the steel. Creep tests were carried out at 973 K over the stress range of 140 to 220 MPa. In the presence of notch, the creep rupture strength of the steel was found to increase with the associated decrease in rupture ductility. Over the investigated stress range and notch sharpness, the strengthening was found to increase drastically with notch sharpness and tended toward saturation. The fractographic studies revealed the mixed mode of failure consisting of transgranular dimples and intergranular creep cavitation for shallow notches, whereas the failure was predominantly intergranular for relatively sharper notches. Detailed finite element analysis of stress distribution across the notch throat plane on creep exposure was carried out to assess the creep failure of the material in the presence of notch. The reduction in von-Mises stress across the notch throat plane, which was greater for sharper notches, increased the creep rupture strength of the material. The variation in fracture behavior of the material in the presence of notch was elucidated based on the von-Mises, maximum principal, and hydrostatic stresses. Electron backscatter diffraction analysis of creep strain distribution across the notch revealed localized creep straining at the notch root for sharper notches. A master curve for predicting creep rupture life under the multiaxial state of stress was generated considering the representative stress having contributions from both the von-Mises and principal stress components of the stress field in the notch throat plane. Rupture ductility was also predicted based on the

  14. Assessment of the Residual Life of Steam Pipeline Material beyond the Computational Working Time

    Directory of Open Access Journals (Sweden)

    Marek Sroka

    2017-03-01

    Full Text Available This paper presents the evaluation of durability for the material of repair welded joints made from (13HMF 14MoV6-3 steel after long-term service, and from material in the as-received condition and after long-term service. Microstructure examinations using a scanning electron microscope, hardness measurements and creep tests of the basic material and welded joints of these steels were carried out. These tests enabled the time of further safe service of the examined repair welded joints to be determined in relation to the residual life of the materials. The evaluation of residual life and disposable life, and thus the estimation and determination of the time of safe service, is of great importance for the operation of components beyond the design service life. The obtained test results are part of the materials’ characteristics developed by the Institute for Ferrous Metallurgy for steels and welded joints made from these steels to work under creep conditions.

  15. Reduction factors for creep strength and fatigue life of modified 9Cr-1 Mo steel weldments

    International Nuclear Information System (INIS)

    Blass, J.J.; Battiste, R.L.; O'Connor, D.G.

    1991-01-01

    This paper reports on the provisions of ASME B and PV code Case N-47 currently include reduction factors for creep strength and fatigue life of weldments. To provide experimental confirmation of such factors for modified 9 Cr-1 Mo steel, tests of tubular specimens were conducted at 538 degrees C (1000 degrees F). Three creep-rupture specimens with longitudinal welds were tested in tension; and, of three with circumferential welds, two were tested in tension and one in torsion. In each specimen with a circumferential weld, a nonuniform axial distribution of strain was easily visible. The test results were compared to an existing empirical model of creep-rupture life. For the torsion test, the comparison was based on a definition of equivalent normal stress recently adopted in code Case N-47. some 27 fatigue specimens, with longitudinal, circumferential, or no welds, were tested under axial or torsional strain control. In specimens with welds, fatigue cracking initiated at fusion lines. In axial tests cracks grew in the circumferential direction, and in torsional tests cracks grew along fusion lines

  16. Predicting the residual life of plant equipment - Why worry

    International Nuclear Information System (INIS)

    Jaske, C.E.

    1985-01-01

    Predicting the residual life of plant equipment that has been in service for 20 to 30 years or more is a major concern of many industries. This paper reviews the reasons for increased concern for residual-life assessment and the general procedures used in performing such assessments. Some examples and case histories illustrating procedures for assessing remaining service life are discussed. Areas where developments are needed to improve the technology for remaining-life estimation are pointed out. Then, some of the critical issues involved in residual-life assessment are identified. Finally, the future role of residual-life prediction is addressed

  17. The effect of hydrostatic pressure on the creep life of a 2.25% Cr1% Mo Steel

    International Nuclear Information System (INIS)

    Lonsdale, D.; Flewitt, P.E.J.

    1979-01-01

    The effect of superimposed hydrostatic pressures on the creep life of a 2.25% Cr 1% Mo steel, with a bainitic microstructure, is examined. Creep tests have been carried out at 923K with uniaxial stresses in the range 55 to 80 MPa and superimposed hydrostatic pressures up to 35 MPa. Optical and scanning electron microscopy have been used to evaluate the contribution of the hydrostatic stress to grain boundary cavitation. Increasing the hydrostatic pressure for a given uniaxial stress suppresses cavitation, but little changes the secondary creep rate, thereby excending the creep life. Furthermore, the time to failure depends on both the applied uniaxial stress and the hydrostatic pressure and not simply the principal stress. (orig.) [de

  18. Modelling of creep damage development in ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Sandstroem, R. [Swedish Institute for Metals Research, Stockholm (Sweden)

    1998-12-31

    The physical creep damage, which is observed in fossil-fired power plants, is mainly due to the formation of cavities and their interaction. It has previously been demonstrated that both the nucleation and growth of creep cavities can be described by power functions in strain for low alloy and 12 % CrMoV creep resistant steels. It possible to show that the physical creep damage is proportional to the product of the number of cavities and their area. Hence, the physical creep damage can also be expressed in terms of the creep strain. In the presentation this physical creep damage is connected to the empirical creep damage classes (1-5). A creep strain-time function, which is known to be applicable to low alloy and 12 % CrMoV creep resistant steels, is used to describe tertiary creep. With this creep strain - time model the residual lifetime can be predicted from the observed damage. For a given damage class the remaining life is directly proportional to the service time. An expression for the time to the next inspection is proposed. This expression is a function of fraction of the total allowed damage, which is consumed till the next inspection. (orig.) 10 refs.

  19. Modelling of creep damage development in ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Sandstroem, R [Swedish Institute for Metals Research, Stockholm (Sweden)

    1999-12-31

    The physical creep damage, which is observed in fossil-fired power plants, is mainly due to the formation of cavities and their interaction. It has previously been demonstrated that both the nucleation and growth of creep cavities can be described by power functions in strain for low alloy and 12 % CrMoV creep resistant steels. It possible to show that the physical creep damage is proportional to the product of the number of cavities and their area. Hence, the physical creep damage can also be expressed in terms of the creep strain. In the presentation this physical creep damage is connected to the empirical creep damage classes (1-5). A creep strain-time function, which is known to be applicable to low alloy and 12 % CrMoV creep resistant steels, is used to describe tertiary creep. With this creep strain - time model the residual lifetime can be predicted from the observed damage. For a given damage class the remaining life is directly proportional to the service time. An expression for the time to the next inspection is proposed. This expression is a function of fraction of the total allowed damage, which is consumed till the next inspection. (orig.) 10 refs.

  20. Taylor Series-Based Long-Term Creep-Life Prediction of Alloy 617

    International Nuclear Information System (INIS)

    Yin, Song Nan; Kim, Woo Gon; Kim, Yong Wan; Park, Jae Young; Kim, Soen Jin

    2010-01-01

    In this study, a Taylor series (T-S) model based on the Arrhenius, McVetty, and Monkman-Grant equations was developed using a mathematical analysis. In order to reduce fitting errors, the McVetty equation was transformed by considering the first three terms of the Taylor series equation. The model parameters were accurately determined by a statistical technique of maximum likelihood estimation, and this model was applied to the creep data of alloy 617. The T-S model results showed better agreement with the experimental data than other models such as the Eno, exponential, and L-M models. In particular, the T-S model was converted into an isothermal Taylor series (IT-S) model that can predict the creep strength at a given temperature. It was identified that the estimations obtained using the converted ITS model was better than that obtained using the T-S model for predicting the long-term creep life of alloy 617

  1. A new creep-strain-replica method for evaluating the remaining life time of components

    International Nuclear Information System (INIS)

    Joas, H.D.

    2001-01-01

    To realise a safe and economic operation of older power- or chemical plants a strategy for maintenance is necessary, which makes it possible to operate a component or the plant longer than 300,000 operating hours, this also for the situation that the mode of operation has changed meanwhile. In Germany a realistic evaluation of the remaining life-time is done by comparing the actual calculated test data of a component with the code TRD 301 and TRD 508 and additional non-destructive tests or other codes like ASME, Sec. II, BS 5500, AFCEN (1985). According to many boundary conditions, the calculated data are inaccurate and the measuring of creep-strain at temperatures of about 600 o C with capacitive strain-gauges very expensive. Description of the approach of the problems: spotwelding of two gauges to the surface of a component (in a defined distance), forming a gap, producing of replica of the gap after certain operating hours at shut-down conditions by trained personal, evaluation of the replica to gain the amount of creep-strain using a scanning electron microscope, assessment of the creep-strain data. (Author)

  2. Investigation into the effects of operating conditions and design parameters on the creep life of high pressure turbine blades in a stationary gas turbine engine

    OpenAIRE

    Eshati, Samir; Abu, Abdullahi; Laskaridis, Panagiotis; Haslam, Anthony

    2011-01-01

    A physics–based model is used to investigate the relationship between operating conditions and design parameters on the creep life of a stationary gas turbine high pressure turbine (HPT) blade. A performance model is used to size the blade and to determine its stresses. The effects of radial temperature distortion, turbine inlet temperature, ambient temperature and compressor degradation on creep life are then examined. The results show variations in creep life and failure locat...

  3. Residual stress measurements with barkhausen noise in power plant creep failure analysis

    Energy Technology Data Exchange (ETDEWEB)

    Karvonen, I. [CoMoTest Oy, Maentsaelae (Finland)] Suominen, L. [Stresstech Oy, Jyvaeskylae (Finland)

    1998-12-31

    Continuously developing power and process industry needs predictive maintenance inspection methods in order to prevent failures with correctly timed and properly specified measures. Materials` monitoring has traditionally been non-destructive inspection to detect growing cracks or other deficiencies. Recently, after the development of portable stress measurement systems, some advances has been reached. Based on stress anomalies due to creep, fatigue or corrosion, new applications have been found in the use of Barkhausen noise inspection. When the Barkhausen noise findings have been simultaneously confirmed with other stress measuring methods, a wider acceptance of the application of the method can be proposed. (orig.) 7 refs.

  4. Residual stress measurements with barkhausen noise in power plant creep failure analysis

    Energy Technology Data Exchange (ETDEWEB)

    Karvonen, I. [CoMoTest Oy, Maentsaelae (Finland)] Suominen, L. [Stresstech Oy, Jyvaeskylae (Finland)

    1997-12-31

    Continuously developing power and process industry needs predictive maintenance inspection methods in order to prevent failures with correctly timed and properly specified measures. Materials` monitoring has traditionally been non-destructive inspection to detect growing cracks or other deficiencies. Recently, after the development of portable stress measurement systems, some advances has been reached. Based on stress anomalies due to creep, fatigue or corrosion, new applications have been found in the use of Barkhausen noise inspection. When the Barkhausen noise findings have been simultaneously confirmed with other stress measuring methods, a wider acceptance of the application of the method can be proposed. (orig.) 7 refs.

  5. Relationship between fatigue life in the creep-fatigue region and stress-strain response

    Science.gov (United States)

    Berkovits, A.; Nadiv, S.

    1988-01-01

    On the basis of mechanical tests and metallographic studies, strainrange partitioned lives were predicted by introducing stress-strain materials parameters into the Universal Slopes Equation. This was the result of correlating fatigue damage mechanisms and deformation mechanisms operating at elevated temperatures on the basis of observed mechanical and microstructural behavior. Correlation between high temperature fatigue and stress strain properties for nickel base superalloys and stainless steel substantiated the method. Parameters which must be evaluated for PP- and CC- life are the maximum stress achievable under entirely plastic and creep conditions respectively and corresponding inelastic strains, and the two more pairs of stress strain parameters must be ascertained.

  6. Evaluation of long-term creep-fatigue life of stainless steel weldment based on a microstructure degradation model

    International Nuclear Information System (INIS)

    Asayama, Tai; Hasebe, Shinichi

    1997-01-01

    This paper describes a newly developed analytical method of evaluation of creep-fatigue strength of stainless weld metals. Based on the observation that creep-fatigue crack initiates adjacent to the interface of sigma-phase/delta-ferrite and matrix, a mechanistic model which allows the evaluation of micro stress/strain concentration adjacent to the interface was developed. Fatigue and creep damage were evaluated using the model which describes the microstructure after exposed to high temperatures for a long time. Thus it was made possible to predict analytically the long-term creep-fatigue life of stainless steel metals whose microstructure is degraded as a result of high temperature service. (author)

  7. Implementation of constitutive equations for creep damage mechanics into the ABAQUS finite element code - some practical cases in high temperature component design and life assessment

    International Nuclear Information System (INIS)

    Segle, P.; Samuelson, L.Aa.; Andersson, Peder; Moberg, F.

    1996-01-01

    Constitutive equations for creep damage mechanics are implemented into the finite element program ABAQUS using a user supplied subroutine, UMAT. A modified Kachanov-Rabotnov constitutive equation which accounts for inhomogeneity in creep damage is used. With a user defined material a number of bench mark tests are analyzed for verification. In the cases where analytical solutions exist, the numerical results agree very well. In other cases, the creep damage evolution response appear to be realistic in comparison with laboratory creep tests. The appropriateness of using the creep damage mechanics concept in design and life assessment of high temperature components is demonstrated. 18 refs

  8. A study on stress analysis of small punch-creep test and its experimental correlations with uniaxial-creep test

    International Nuclear Information System (INIS)

    Lee, Song In; Baek, Seoung Se; Kwon, Il Hyun; Yu, Hyo Sun

    2002-01-01

    A basic research was performed to ensure the usefulness of Small Punch-creep(SP-creep) test for residual life evaluation of heat resistant components effectively. This paper presents analytical results of initial stress and strain distributions in SP specimen caused by constant loading for SP-creep test and its experimental correlations with uniaxial creep(Ten-creep) test on 9CrlMoVNb steel. It was shown that the initial maximum equivalent stress, σ eq · max from FE analysis was correlated with steady-state equivalent creep strain rate, ε qf-ss , rupture time, t r , activation energy, Q and Larson-Miller parameter, LMP during SP-creep deformation. The simple correlation laws, σ SP - σ TEN , P SP -σ TEN and Q SP -Q TEN adopted to established a quantitative correlation between SP-creep and Ten-creep test data. Especially, the activation energy obtained from SP-creep test is linearly related to that from Ten-creep test at 650 deg. C as follows : Q SP-P =1.37 Q TEN , Q SP-σ =1.53 Q TEN

  9. The application of the consecutive-Woehler-curve-concept in computation of the life values for multi-stage creep

    International Nuclear Information System (INIS)

    Schott, G.

    1991-01-01

    It is known that at multi-stage creep load there cannot be calculated any reliable life values by means of linear damage accumulation hypotheses. A practicable non-linear statement was proposed by Pantelakis. Besides the one-stage creep life curve, results from two-stage tests are required for determining the damage exponent. With this exponent, which is a function of temperature and stress in the load stage applied first, the life values can be calculated only for two-stage sequences whose stress stages have to be identical to those of the two-stage tests. For the application of the consecutive Woehler curve concept described in the following there is required the knowledge of the one-stage creep life curve and of the creep function for increasing and decreasing stress sequences derived from two-stage tests. Then, the life values can be calculated for the most different multi-stage loads. The stress stages should lie within the stress range used in the two-stage tests. (orig.) [de

  10. Relaxation of Shot-Peened Residual Stresses Under Creep Loading (Preprint)

    Science.gov (United States)

    2008-10-01

    Residual Stresses,” SAE Technical Paper No. 710285, SAE , 1971. [8] Hoffman, J., Scholtes, B., Vöhringer, O., and Macherauch, E., “Thermal relaxation of...relaxation in an AISI 4140 steel due to quasistatic and cyclic loading at higher temperatures,” Material Science and Engineering A248, 1998, pp. 9

  11. An Additive-Multiplicative Restricted Mean Residual Life Model

    DEFF Research Database (Denmark)

    Mansourvar, Zahra; Martinussen, Torben; Scheike, Thomas H.

    2016-01-01

    mean residual life model to study the association between the restricted mean residual life function and potential regression covariates in the presence of right censoring. This model extends the proportional mean residual life model using an additive model as its covariate dependent baseline....... For the suggested model, some covariate effects are allowed to be time-varying. To estimate the model parameters, martingale estimating equations are developed, and the large sample properties of the resulting estimators are established. In addition, to assess the adequacy of the model, we investigate a goodness...

  12. Influence of water–air ratio on the heat transfer and creep life of a high pressure gas turbine blade

    International Nuclear Information System (INIS)

    Eshati, S.; Abu, A.; Laskaridis, P.; Khan, F.

    2013-01-01

    An analytical model to investigate the influence of Water–Air Ratio (WAR) on turbine blade heat transfer and cooling processes (and thus the blade creep life) of industrial gas turbines is presented. The effects of WAR are emphasised for the modelling of the gas properties and the subsequent heat transfer process. The approach considers convective/film cooling and includes the influence of a thermal barrier coating. In addition, the approach is based on the thermodynamic outputs of a gas turbine performance simulation, heat transfer model, as well as a method that accounts for the changes in the properties of moist air as a function of WAR. For a given off-design point, the variation of WAR (0.0–0.10) was investigated using the heat transfer model. Results showed that with increasing WAR the blade inlet coolant temperature reduced along the blade span. The blade metal temperature at each section was reduced as WAR increased, which in turn increased the blade creep life. The increase in WAR increased the specific heat of the coolant and increased the heat transfer capacity of the coolant air flow. The model can be implemented by using the thermodynamic cycle of the engine, without knowing the turbine cooling details in the conceptual design stage. Also, this generic method assists the end user to understand the effect of operating conditions and design parameter on the creep life of a high pressure turbine blade. -- Highlights: • The influence of WAR on gas turbine blade heat transfer and creep life is examined. • Coolant specific heat capacity is the key property affected by changes in WAR. • Increase in WAR reduces the coolant and metal temperature along the blade span. • Creep life increases with increase in WAR even if ambient temperature is increased

  13. An Abnormal Increase of Fatigue Life with Dwell Time during Creep-Fatigue Deformation for Directionally Solidified Ni-Based Superalloy DZ445

    Science.gov (United States)

    Ding, Biao; Ren, Weili; Deng, Kang; Li, Haitao; Liang, Yongchun

    2018-03-01

    The paper investigated the creep-fatigue behavior for directionally solidified nickel-based superalloy DZ445 at 900 °C. It is found that the fatigue life shows an abnormal increase when the dwell time exceeds a critical value during creep-fatigue deformation. The area of hysteresis loop and fractograph explain the phenomenon quite well. The shortest life corresponds to the maximal area of hysteresis loop, i. e. the maximum energy to be consumed during the creep-fatigue cycle. The fractographic observation of failed samples further supports the abnormal behavior of fatigue life.

  14. A study on creep-fatigue life analysis using a unified constitutive equation and a continuous damage law

    International Nuclear Information System (INIS)

    Hiroe, Tetsuyuki; Igari, Toshihide; Nakajima, Keiichi

    1986-01-01

    A newly developed type of life analysis is introduced using a unified constitutive equation and a continuous damage law on 2 1/4Cr - 1Mo steel at 600 deg C. the viscoplasticity theory based on total strain and overstress used for the rate effect at room temperature is extended for application to the inelastic analysis at elevated temperature, and the extended uniaxial model is shown to reproduce the inelastic stress and strain behavior with a strain rate change observed in the experiment. The incremental life prediction law is employed and its coupling with the viscoplasticity model produces both an inelastic stress-strain response and the damage accumulation, simultaneously and continuously. The life prediction for creep, fatigue and creep-fatigue loading shows good correspondence with the experimental data. (author)

  15. Estimations of creep behavior and failure life for a circumferentially notched specimen

    International Nuclear Information System (INIS)

    Kobayashi, Ken-ichi; Yokobori, Toshimitsu; Kikuchi, Kenji.

    1997-01-01

    No method with which to characterize and/or illustrate total creep behavior for specimens with notches, holes or cracks has been proposed. In this paper it is proposed that most creep curves can be drawn with a master curve for each creep test whenever test conditions and failure modes are similar to each other, and the lifetime ratio normalized by the rupture time is introduced. Using smooth and circumferentially notched specimens of 2.25 Cr-1 Mo steel, creep tests were performed at 600degC for examination of this concept. Furthermore, a θ projection method was used to describe creep curves for notched specimens and to extrapolate longer creep lives. Then, the whole creep curve shape for notched specimens could be easily drawn, except for that in the vicinity of the rupture point. However, longer creep lives of notched specimens were underestimated in comparison with a simple extrapolation of the experimental data. This resulted from the negative dependence of the parameter of θ 3 on the applied stress. (author)

  16. Semiparametric regression for restricted mean residual life under right censoring

    DEFF Research Database (Denmark)

    Mansourvar, Zahra; Martinussen, Torben; Scheike, Thomas H.

    2015-01-01

    is not observed, the restricted mean residual life must be considered. In this paper, we propose the proportional restricted mean residual life model for fitting survival data under right censoring. For inference on the model parameters, martingale estimating equations are developed, and the asymptotic properties...... of the proposed estimators are established. In addition, a class of goodness-of-fit test is presented to assess the adequacy of the model. The finite sample behavior of the proposed estimators is evaluated through simulation studies, and the approach is applied to a set of real life data collected from...

  17. Residual life estimation of electrical insulation system for rotating equipment

    International Nuclear Information System (INIS)

    Vashishtha, Y.D.; Gupta, A.K.; Bhattacharyya, A.K.; Verma, A.K.

    1994-01-01

    Residual life assessment gains significance towards the end of designed life for granting plant life extensions and resource planning for costly equipment replacement. A critical review of all the diagnostic techniques presently used to assess either health of insulation system or to infer qualitatively the remaining life for rotating machines is presented. However more emphasis is required on developing quantitative methods. This paper also formulates the experimental plan for progressively censored ageing tests, measurement of partial discharge parameters, micro-structural study for delamination and electrical tree growth and measurement of electrical breakdown strength. Partial discharge (PD) patterns, electrical tree growth and time to failure data shall be taken as training set for the neural network learning which can be useful to predict residual life with only one candidate parameter i.e. PD patterns. (author). 9 refs

  18. Creep of ex-service 0.5CrMoV steel at low strain rates

    Czech Academy of Sciences Publication Activity Database

    Kloc, Luboš

    510-511, - (2009), s. 70-73 ISSN 0921-5093. [Creep 2008. Bayreuth, 04.05.2008-09.05.2008] R&D Projects: GA MŠk 1P05OC006 Institutional research plan: CEZ:AV0Z20410507 Keywords : Residual creep life * Low strain creep * Low alloy steel Subject RIV: JG - Metallurgy Impact factor: 1.901, year: 2009

  19. Health condition and residual life of deteriorating technical systems

    Energy Technology Data Exchange (ETDEWEB)

    Reinertsen, Rune

    1998-12-31

    Many offshore installations in the Norwegian Sector of the North Sea approach the end of their useful life. The same is true of many power plants and technical systems in general. This thesis describes the theory and improves the methods for the determination of the health condition and residual life of technical systems. Rather than developing new methods it discusses new ways of using existing statistical methods. The main contributions are: (1) A survey of the literature of diagnosis, prediction and life extension for deteriorating technical systems, (2) A discussion of some consequences of selecting the wrong life model, (3) A description of problems related to the determination of mean residual life of non-repairable technical systems, (4) Presentation of the concept of `technical health` to describe the soundness of a system exposed to failure mechanisms, (5) A model for predicting the technical health and residual life of a corroding system, (6) Recommends requirements and methods for using expert knowledge in safety and reliability analysis, (7) A general inspection strategy for system fault diagnosis by using Shannon entropy, (8) Points out weaknesses and strengths of risk measures used in the offshore industry today. 237 refs., 23 figs., 6 tabs.

  20. Health condition and residual life of deteriorating technical systems

    Energy Technology Data Exchange (ETDEWEB)

    Reinertsen, Rune

    1997-12-31

    Many offshore installations in the Norwegian Sector of the North Sea approach the end of their useful life. The same is true of many power plants and technical systems in general. This thesis describes the theory and improves the methods for the determination of the health condition and residual life of technical systems. Rather than developing new methods it discusses new ways of using existing statistical methods. The main contributions are: (1) A survey of the literature of diagnosis, prediction and life extension for deteriorating technical systems, (2) A discussion of some consequences of selecting the wrong life model, (3) A description of problems related to the determination of mean residual life of non-repairable technical systems, (4) Presentation of the concept of `technical health` to describe the soundness of a system exposed to failure mechanisms, (5) A model for predicting the technical health and residual life of a corroding system, (6) Recommends requirements and methods for using expert knowledge in safety and reliability analysis, (7) A general inspection strategy for system fault diagnosis by using Shannon entropy, (8) Points out weaknesses and strengths of risk measures used in the offshore industry today. 237 refs., 23 figs., 6 tabs.

  1. Preservation properties for the discrete mean residual life ordering

    Directory of Open Access Journals (Sweden)

    Abdulhakim Al-Babtain

    2015-04-01

    Full Text Available The purpose of this paper is to prove several preservation properties of stochastic comparisons based on the discrete mean residual life ordering d-MRL under the reliability operations of convolutions, mixtures. Fi…nally we introduce a discrete renewal process application

  2. Measuring irradiation creep

    International Nuclear Information System (INIS)

    Pelah, I.

    1981-03-01

    Simulation of fusion-neutron induced damage by beams of light ions is discussed. It is suggested that accelerated creep measurements to determine ''end of life'' of materials may be done by the application of thermal treatment and thermal creep measurements. (author)

  3. Effect of creep and oxidation on reduced fatigue life of Ni-based alloy 617 at 850 °C

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiang, E-mail: chenx@ornl.gov [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States); Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Yang, Zhiqing [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Sokolov, Mikhail A.; Erdman, Donald L. [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Mo, Kun; Stubbins, James F. [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States)

    2014-01-15

    Low cycle fatigue (LCF) and creep–fatigue testing of Ni-based alloy 617 was carried out at 850 °C. Compared with its LCF life, the material’s creep–fatigue life decreases to different extents depending on test conditions. To elucidate the microstructure-fatigue property relationship for alloy 617 and the effect of creep and oxidation on its fatigue life, systematic microstructural investigations were carried out using scanning electron microscopy, energy-dispersive X-ray spectroscopy, and electron backscatter diffraction (EBSD). In LCF tests, as the total strain range increased, deformations concentrated near high angle grain boundaries (HAGBs). The strain hold period in the creep–fatigue tests introduced additional creep damage to the material, which revealed the detrimental effect of the strain hold time on the material fatigue life in two ways. First, the strain hold time enhanced the localized deformation near HAGBs, resulting in the promotion of intergranular cracking of alloy 617. Second, the strain hold time encouraged grain boundary sliding, which resulted in interior intergranular cracking of the material. Oxidation accelerated the initiation of intergranular cracking in alloy 617. In the crack propagation stage, if oxidation was promoted and the cyclic oxidation damage was greater than the fatigue damage, oxidation-assisted intergranular crack growth resulted in a significant reduction in the material’s fatigue life.

  4. Creep buckling of shells

    International Nuclear Information System (INIS)

    Stone, C.M.; Nickell, R.E.

    1977-01-01

    Because of the characteristics of LMFBR primary piping components (thin-walled, low pressure, high temperature), the designer must guard against creep buckling as a potential failure mode for certain critical regions, such as elbows, where structural flexibility and inelastic response may combine to concentrate deformation and cause instability. The ASME Boiler and Pressure Vessel Code, through its elevated temperature Code Case 1592 (Section III, Division 1) provides design rules for Class 1 components aimed at preventing creep buckling during the design life. A similar set of rules is being developed for Class 2 and 3 components at this time. One of the original concepts behind the creep buckling rules was that the variability in creep properties (especially due to the effects of prior heat treatment), the uncertainty about initial imperfections, and the lack of confirmed accuracy of design analysis meant that conservatism would be difficult to assure. As a result, a factor of ten on service life was required (i.e. analysis must show that, under service conditions that extrapolate the life of the component by ten times, creep buckling does not occur). Two obvious problems with this approach are that: first, the creep behavior must also be extrapolated (since most creep experiments are terminated at a small fraction of the design life, extrapolation of creep data is already an issue, irrespective of the creep buckling question); second the nonlinear creep analysis, which is very nearly prohibitively expensive for design life histograms, becomes even more costly. Analytical results for an aluminum cylindrical shell subjected to axial loads at elevated temperatures are used to examine the supposed equivalence of two types of time-dependent buckling safety factors - a factor of ten on service life and a factor of 1.5 on loading

  5. Study on deformation behavior and life evaluation method for SUS304 notched plate under bending creep fatigue loading

    International Nuclear Information System (INIS)

    Fukuda, Yoshio; Satoh, Yoshimi; Nakamura, Kazuhiro; Takahashi, Yukio; Kuwabara, Kazuo.

    1990-01-01

    Creep-fatigue tests were carried out on notched plates under cyclic bending loads out of plane at 550degC, and the local strain at the notch-root and micro crack propagation behavior were measured. Then, inelastic analysis was performed for the experiment by using three kinds of constitutive models, such as kinematic hardening, ORNL and Ohno models. From the comparison of the experiment with the results of analysis, the following conclusions were obtained. (1) Creep strain caused at the notch-root during load holding was negligibly small compared with plastic strain, so that the neighborhood of the notch-root is subjected to constrained strain type damage. (2) The strain range at the notch-root can be calculated from the results of elastic-plastic analysis for monotonic loading independent of the constitutive models used, where the cyclic stress-strain relationship was used as the material monotonic deformation property. (3) The mean strain calculated was consistent with the experimental value in case of kinematic hardening or ORNL model, while not in case of Ohno model. (4) A method for predicting the crack initiation life of a notched plate has been proposed on the basis of micro-crack propagation behavior obtained by a fundamental creep-fatigue test. (author)

  6. Consistent creep and rupture properties for creep-fatigue evaluation

    International Nuclear Information System (INIS)

    Schultz, C.C.

    1978-01-01

    The currently accepted practice of using inconsistent representations of creep and rupture behaviors in the prediction of creep-fatigue life is shown to introduce a factor of safety beyond that specified in current ASME Code design rules for 304 stainless steel Class 1 nuclear components. Accurate predictions of creep-fatigue life for uniaxial tests on a given heat of material are obtained by using creep and rupture properties for that same heat of material. The use of a consistent representation of creep and rupture properties for a mininum strength heat is also shown to provide adequate predictions. The viability of using consistent properties (either actual or those of a minimum heat) to predict creep-fatigue life thus identifies significant design uses for the results of characterization tests and improved creep and rupture correlations

  7. Consistent creep and rupture properties for creep-fatigue evaluation

    International Nuclear Information System (INIS)

    Schultz, C.C.

    1979-01-01

    The currently accepted practice of using inconsistent representations of creep and rupture behaviors in the prediction of creep-fatigue life is shown to introduce a factor of safety beyond that specified in current ASME Code design rules for 304 stainless steel Class 1 nuclear components. Accurate predictions of creep-fatigue life for uniaxial tests on a given heat of material are obtained by using creep and rupture properties for that same heat of material. The use of a consistent representation of creep and rupture properties for a minimum strength heat is also shown to provide reasonable predictions. The viability of using consistent properties (either actual or those of a minimum strength heat) to predict creep-fatigue life thus identifies significant design uses for the results of characterization tests and improved creep and rupture correlations. 12 refs

  8. Residual life estimation of cracked aircraft structural components

    OpenAIRE

    Maksimović, Mirko S.; Vasović, Ivana V.; Maksimović, Katarina S.; Trišović, Nataša; Maksimović, Stevan M.

    2018-01-01

    The subject of this investigation is focused on developing computation procedure for strength analysis of damaged aircraft structural components with respect to fatigue and fracture mechanics. For that purpose, here will be defined computation procedures for residual life estimation of aircraft structural components such as wing skin and attachment lugs under cyclic loads of constant amplitude and load spectrum. A special aspect of this investigation is based on using of the Strain Energy Den...

  9. Recovery of creep properties of alloy 625 after long term service

    International Nuclear Information System (INIS)

    Mathew, M.D.; Bhanu Sankara Rao, K.; Mannan, S.L.; Paknikar, K.

    2000-01-01

    Creep rupture properties of alloy 625, that has been in service for 60000 h at 993 K, have been evaluated between 923 and 1173 K, after subjecting the service exposed material to resolution annealing treatment at 1433 K for one hour. The isostress and Larson-Miller parameter methods were employed to estimate the residual life of the service exposed material. Creep rupture strength and rupture ductility recovered substantially following re-solution annealing. The variations in rupture life and rupture ductility with creep test variables have been rationalised on the basis of the microstructural changes that occurred in the material. (orig.)

  10. Creep Rupture Analysis and Life Estimation of 1.25Cr-0.5Mo, 2.25Cr-1Mo and Modified 9Cr-1Mo Steel: A Comparative Study

    Science.gov (United States)

    Roy, Prabir Kumar

    2018-04-01

    This paper highlights a comparative assessment of creep life of 1.25Cr-0.5Mo, 2.25Cr-1Mo and modified 9Cr-1Mo steels based on accelerated creep rupture tests. Creep rupture test data have been analysed and creep life of the above mentioned materials have been assessed using Larson Miller parameter at the stress levels of 60 and 42 MPa for different temperatures. Limiting steam temperatures for minimum design life of 105 h at 42 and 60 MPa for the above mentioned steels have also been calculated. Microstructural studies for the three above mentioned steels are also done.

  11. Development of European creep crack growth testing code of practice for industrial specimens

    International Nuclear Information System (INIS)

    Dogan, B.; Nikbin, K.; Petrovski, B.

    2004-01-01

    The integrity and residual life assessment of high temperature components require defects, detected or assumed to exist, through minimum allowable limits of detectable flaws using nondestructive testing methods. It relies on information obtained from the material's mechanical, uniaxial creep, creep crack initiation and growth properties. The information derived from experiments needs to be validated and harmonised following a Code of Practice that data variability between different institutions can be reduced to a minimum. The present paper reports on a Code of Practice (CoP) being prepared within the framework of the partially European Commission funded project CRETE. The novel aspect of the presented CoP is the inclusion of component relevant industrial specimen geometries. It covers testing and analysis of Creep Crack growth (CCG) in metallic materials at elevated temperature using six different cracked geometries that have been validated in. It aims to give advice on testing, measurements and analysis of creep crack growth data for a range of creep brittle to creep ductile materials using component service relevant specimen geometries and sizes. The CoP may be used for material selection criteria and inspection requirements for damage tolerant applications. In quantitative terms, these types of tests can be used to assess the individual and combined effects of metallurgical, fabrication, operating temperature, and loading conditions on creep crack growth life. Further issues will be addressed including material properties, damage and crack growth related constraint effect, stress relaxation and stress-strain fields, residual stresses, partitioning displacement, analysis of elastic creep, elastic compliance measurements

  12. Thermal expansion, modulus of elasticity, shrinkage, creep and residual strength of concrete for PCRVs at uniaxial stress state and elevated temperatures

    International Nuclear Information System (INIS)

    Aschl, H.; Stoeckl, S.

    1981-01-01

    At the Institut fuer Massivbau of the Technical University of Munich testing machines were built, which allow to test sealed and unsealed cylinders with uniaxial stress state at elevated temperatures till 523 K (250 0 C). With this equipment tests were carried out at predried, unsealed and sealed specimens to study - thermal expansion coefficient - modulus of elasticity - shrinkage and - creep of concrete at elevated temperatures of 353 K (80 0 C) and 393 K (120 0 C) and at a normal temperature of 293 K (20 0 C). In addition the residual strength of all specimens was measured. In the worst case (unsealed, i.e. drying specimens) some showed a maximum decrease in strength up to 60%. (orig.) [de

  13. A proposal of predictive methods of crack propagation life and remaining life of structural metal under creep-fatigue interacted conditions by use of X-ray profile analysis

    International Nuclear Information System (INIS)

    Ohnami, M.; Sakane, M.; Nishino, S.

    1987-01-01

    The following two series of studies are described: One is crack propagation life prediction in high-temperature low-cycle fatigue tests under triangular and trapezoidal strain or stress waves for austenitic stainless steel by X-ray fractography. Another is remaining life prediction of the steel under creep-fatigue interacted conditions by applying the concept of the remaining life diagram and X-ray profile analysis. Particle size and microstrain obtained by X-ray profile analysis were effective nondestructive parameters for estimating crack propagation life and remaining life in creep-fatigue interaction

  14. Combined cycle power plants: A comparison between two different dynamic models to evaluate transient behaviour and residual life

    International Nuclear Information System (INIS)

    Benato, Alberto; Stoppato, Anna; Bracco, Stefano

    2014-01-01

    Highlights: • Two procedures aimed at simulating the dynamic behaviour of power plants are compared. • They both are aimed at predicting the residual life of plant devices. • A single pressure gas-steam combined plant has been modelled. • A good correspondence has been found despite the different approaches used. - Abstract: The deregulated energy market and the increasing quota of electrical capacity covered by non-predictable renewable sources require strongly irregular and discontinuous operation of thermoelectric plants to satisfy users demand and compensate the variability of renewable sources. As a consequence, due to thermo-mechanical fatigue, creep and corrosion, a lifetime reduction of the most critical components occurs. The availability of a procedure able to predict the residual life of plant devices is necessary to assist the management decisions about power plants’ operation and maintenance scheduling. The first step of this procedure is the capability of simulating the plant behaviour versus time by evaluating the trends of the main thermodynamic parameters that describe the plant operation during different transient periods. In this context, the main contribution of the present paper is to propose a complete procedure able to simulate the plant dynamic behaviour and estimate the residual life reduction of some components. Indeed, two different models, developed by two different research groups, of the same single pressure heat recovery steam generator unit are presented and utilized to characterize the dynamic behaviour of the above mentioned power plant. The main thermodynamic variables during different transient operation conditions are predicted and good correspondence between the two methods is obtained. It can be also noted that, when the geometry and size of the devices are considered, the thermal inertia related to heat exchangers tubes, pipes and other physical masses causes a delay in the system response. Moreover, a residual life

  15. Estimating residual life of alloy 600 RPV penetrations

    International Nuclear Information System (INIS)

    Hunt, E.S.; White, G.A.; Pathania, R.; Arey, M.L.; Whitaker, D.E.

    1996-01-01

    Primary water stress corrosion cracking (PWSCC) of Alloy 600 penetrations PWR in reactor pressure vessel (RPV) heads has become a significant economic concern worldwide. PWSCC of these penetrations has led to extended maintenance outages, expensive inspections and repairs, and in some cases, replacement of the entire vessel head. This paper describes methodology developed to predict the remaining life of Alloy 600 penetrations in reactor vessel heads. Predictions of remaining life are an important input to planning models used by utilities to select a strategy for responding to the PWSCC issue at the lowest life cycle cost with an acceptably low risk of leakage. The remaining life of RPV penetrations is determined using the results of inspections of penetrations and statistical methods to predict future degradation. The analysis takes into account the effects of material properties, welding residual stresses, and operating temperature on PWSCC initiation and growth. The probability of developing cracks of various depths is assessed using Monte Carlo methods which provide for uncertainties in the input assumptions. For plants which have not yet performed inspections, remaining life predictions are based on inspection results from similar plants which have performed inspections with corrections made for known differences in design details, material properties and operating conditions

  16. Creep-fatigue life prediction for different heats of Type 304 stainless steel by linear-damage rule, strain-range partitioning method, and damage-rate approach

    International Nuclear Information System (INIS)

    Maiya, P.S.

    1978-07-01

    The creep-fatigue life results for five different heats of Type 304 stainless steel at 593 0 C (1100 0 F), generated under push-pull conditions in the axial strain-control mode, are presented. The life predictions for the various heats based on the linear-damage rule, strain-range partitioning method, and damage-rate approach are discussed. The appropriate material properties required for computation of fatigue life are also included

  17. Applicability of empirical formulas and fractography for assessment of creep life and creep fracture modes of tempered martensitic 9%Cr steel

    Czech Academy of Sciences Publication Activity Database

    Sklenička, Václav; Kuchařová, Květa; Král, Petr; Kvapilová, Marie; Dvořák, Jiří

    2017-01-01

    Roč. 55, č. 2 (2017), s. 69-80 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA16-09518S; GA MŠk LM2015069 Institutional support: RVO:68081723 Keywords : P92 steel * mechanical characterisation * creep * plasticity * fracture * electron microscopy Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.366, year: 2016

  18. Creep life prediction of super heater coils used in coal based thermal power plants subjected to fly ash erosion and oxide scale formation

    Science.gov (United States)

    Srinivasan, P.; Kushwaha, Shashank

    2018-04-01

    Super heater coils of the coal based thermal power plants and subjected to severe operating conditions from both steam side and gas side. Formation of oxide scale due to prolonged service lead to temperature raise of the tube and erosion due to fly ash present in the combusted gases leads to tube thinning. Both these factors lead to creep rupture of the coils much before the designed service life. Failure of super heater coils during service of the boiler leads to power loss and huge monitory loss to the power plants. An attempt is made to model the creep damage caused to the super heater coils using heat transfer analysis tube thinning due to erosive wear of the tubes. Combined effects of these parameters are taken into consideration to predict the life of the super heater coils. This model may be used to estimate the life of the coils operating under the severe operating conditions to prevent the unexpected failure of the coils.

  19. Influence of variations in creep curve on creep behavior of a high-temperature structure

    International Nuclear Information System (INIS)

    Hada, Kazuhiko

    1986-01-01

    It is one of the key issues for a high-temperature structural design guideline to evaluate the influence of variations in creep curve on the creep behavior of a high-temperature structure. In the present paper, a comparative evaluation was made to clarify such influence. Additional consideration was given to the influence of the relationship between creep rupture life and minimum creep rate, i.e., the Monkman-Grant's relationship, on the creep damage evaluation. The consideration suggested that the Monkman-Grant's relationship be taken into account in evaluating the creep damage behavior, especially the creep damage variations. However, it was clarified that the application of the creep damage evaluation rule of ASME B and P.V. Code Case N-47 to the ''standard case'' which was predicted from the average creep property would predict the creep damage on the safe side. (orig./GL)

  20. Residual fatigue life evaluation of rail at squats seeds using 3D explicit finite element analysis

    NARCIS (Netherlands)

    Deng, X.; Naeimi, M.; Li, Z.; Qian, Z.

    2014-01-01

    A modeling procedure to predict the residual fatigue life of rail at squats seeds is developed in this article. Two models are involved: a 3D explicit Finite Element (FE) model to compute the stress and strain at squats in rail, and the J-S fatigue damage model to determine the residual fatigue life

  1. Development of nondestructive evaluation of creep-fatigue damage in SUS316 stainless steel

    International Nuclear Information System (INIS)

    Shoji, Tetsuo; Kawahara, Tetsuji; Awano, Masakazu; Sato, Yasumoto

    1999-01-01

    Creep-fatigue is a fatal failure mode of high temperature structural materials. It is recognized that the law of linear damage, according to which creep-fatigue damage is expressed by the sum of the creep damage and the fatigue damage, is inadequate to evaluate creep-fatigue damage. This is due to the fact that the law of linear damage does not include the effect of interaction between the creep damage and the fatigue damage. Consequently, development of direct measurement of damage accumulation on the sample of interest is required for plant life evaluation. In this study, the induced current focusing potential drop (ICFPD) technique was used to evaluate the depth of small surface cracks in SUS316FR stainless steel which was subjected to creep-fatigue damage. It is shown that the potential drop increased during the micro-crack initiation and propagation. Correspondingly, the ICFPD technique applied to estimate micro-crack depth changes was used to accurately evaluate the residual life of creep-fatigue damaged structural materials. (author)

  2. Predicting the creep life and failure mode of low-alloy steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Brear, J.M.; Middleton, C.J.; Aplin, P.F. [ERA Technology Ltd., Leatherhead (United Kingdom)

    1998-12-31

    This presentation reviews and consolidates experience gained through a number of research projects and practical plant assessments in predicting both the life and the likely failure mode and location in low alloy steel weldments. The approach adopted begins with the recognition that the relative strength difference between the microstructural regions is a key factor controlling both life and failure location. Practical methods based on hardness measurement and adaptable to differing weld geometries are presented and evidence for correlations between hardness ratio, damage accumulation and strain development is discussed. Predictor diagrams relating weld life and failure location to the service conditions and the hardness of the individual microstructural constituents are suggested and comments are given on the implications for identifying the circumstances in which Type IV cracking is to be expected. (orig.) 6 refs.

  3. Predicting the creep life and failure mode of low-alloy steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Brear, J M; Middleton, C J; Aplin, P F [ERA Technology Ltd., Leatherhead (United Kingdom)

    1999-12-31

    This presentation reviews and consolidates experience gained through a number of research projects and practical plant assessments in predicting both the life and the likely failure mode and location in low alloy steel weldments. The approach adopted begins with the recognition that the relative strength difference between the microstructural regions is a key factor controlling both life and failure location. Practical methods based on hardness measurement and adaptable to differing weld geometries are presented and evidence for correlations between hardness ratio, damage accumulation and strain development is discussed. Predictor diagrams relating weld life and failure location to the service conditions and the hardness of the individual microstructural constituents are suggested and comments are given on the implications for identifying the circumstances in which Type IV cracking is to be expected. (orig.) 6 refs.

  4. Creep Behaviour of Modified Mar-247 Superalloy

    Directory of Open Access Journals (Sweden)

    Cieśla M.

    2016-06-01

    Full Text Available The paper presents the results of analysis of creep behaviour in short term creep tests of cast MAR-247 nickel-based superalloy samples made using various modification techniques and heat treatment. The accelerated creep tests were performed under temperature of 982 °C and the axial stresses of σ = 150 MPa (variant I and 200 MPa (variant II. The creep behaviour was analysed based on: creep durability (creep rupture life, steady-state creep rate and morphological parameters of macro- and microstructure. It was observed that the grain size determines the creep durability in case of test conditions used in variant I, durability of coarse-grained samples was significantly higher.

  5. Creep buckling analysis of shells

    International Nuclear Information System (INIS)

    Stone, C.M.; Nickell, R.E.

    1977-01-01

    The current study was conducted in an effort to determine the degree of conservatism or lack of conservatism in current ASME design rules concerning time-dependent (creep) buckling. In the course of this investigation, certain observations were made concerning the numerical solution of creep buckling problems. It was demonstrated that a nonlinear finite element code could be used to solve the time-dependent buckling problem. A direct method of solution was presented which proved to be computationally efficient and provided answers which agreed very well with available analytical solutions. It was observed that the calculated buckling times could vary widely for small errors in computed displacements. The presence of high creep strain rates contributed to the prediction of early buckling times when calculated during the primary creep stage. The predicted time estimates were found to increase with time until the secondary stage was reached and the estimates approached the critical times predicted without primary creep. It can be concluded, therefore, that for most nuclear piping components, whose primary creep stage is small compared to the secondary stage, the effect of primary creep is negligible and can be omitted from the calculations. In an evaluation of the past and current ASME design rules for time-dependent, load controlled buckling, it was concluded that current use of design load safety factors is not equivalent to a safety factor of ten on service life for low creep exponents

  6. Life prediction of simple structures subject to cyclic primary and secondary loading resulting in creep and platicity

    International Nuclear Information System (INIS)

    Otter, N.R.; Jones, R.T.

    1979-01-01

    High temperature reactors are subject to cyclic mechanical and thermal loadings resulting from start up and shut down operations. The design must therefore guard against structural failure resulting from excessive deformation and creep-fatigue damage. Before any simplified inelastic analysis techniques can be applied, their validity needs to be examined under situations representative of the reactor. For this to be carried out it is necessary to determine the behaviour of components, initially geometrically simple, subject to loadings, cyclic primary and secondary in nature, which result in creep and plasticity. Beam-like structures have been investigated on a finite element basis with the aim of determining how cyclic plasticity, creep enhancement and plastic ratchetting vary in relationship with modified shakedown criteria, magnitude of loading and hold time. (orig.)

  7. Analysis of Current HT9 Creep Correlations and Modification

    International Nuclear Information System (INIS)

    Lee, Cheol Min; Sohn, Dongseong; Cheon, Jin Sik

    2014-01-01

    It has high thermal conductivity, high mechanical strength and low irradiation induced swelling. However high temperature creep of HT9 has always been a life limiting factor. Above 600 .deg. C, the dislocation density in HT9 is decreased and the M 23 C 6 precipitates coarsen, these processes are accelerated if there is irradiation. Finally microstructural changes at high temperature lead to lower creep strength and large creep strain. For HT9 to be used as a future cladding, creep behavior of the HT9 should be predicted accurately based on the physical understanding of the creep phenomenon. Most of the creep correlations are composed of irradiation creep and thermal creep terms. However, it is certain that in-pile thermal creep and out-of-pile thermal creep are different because of the microstructure changes induced from neutron irradiation. To explain creep behavior more accurately, thermal creep contributions other than neutron irradiation should be discriminated in a creep correlation. To perform this work, existing HT9 creep correlations are analyzed, and the results are used to develop more accurate thermal creep correlation. Then, the differences between in-pile thermal creep and out-of-pile thermal creep are examined

  8. Approaches for Modelling the Residual Service Life of Marine Concrete Structures

    Directory of Open Access Journals (Sweden)

    Amir Rahimi

    2014-01-01

    Full Text Available This paper deals with the service life design of existing reinforced concrete structures in a marine environment. The general procedure of condition assessment for estimating the residual service life of structures before a repair measure is illustrated. For assessment of the residual service life of structures which have undergone a repair measure a simplified mathematical model of chloride diffusion in a 2-layer system is presented. Preliminary probabilistic calculations demonstrate the effect of various conditions on the residual service life. First studies of the chloride diffusion in a 2-layer system have been conducted using the finite element method. Results of a long-term exposure test are presented to illustrate the performance of two different repair materials. The distribution of residual chlorides after application of a repair material is being studied in laboratory investigations. The residual chlorides migrate from the concrete layer into the new layer immediately after the repair material has been applied to the concrete member. The content and gradient of residual chlorides, along with the thickness and the chloride ingress resistance of both the remaining and the new layer of cover, will determine the residual service life of the repaired structures.

  9. Residual life assessment of thick wall boiler parts

    International Nuclear Information System (INIS)

    Mehdizadeh, M.; Rayatpour, M.

    2004-01-01

    Thick wall components of boiler, such as headers, main steam lines and hot reheat lines, operate at high temperature and stress condition. This condition makes various failure mechanisms to activate during service exposure that gradually deteriorate the microstructure of components. Consequently, knowing about metallurgical condition and remaining life sensitive components particularly in power plants with at least 100,000 her life time is of considerable importance. In this regard, to eliminate unexpected interruptions and reduce the repairing costs, life assessment technology is being used. Various life assessment methods have been developed for power plants components and entered industrial fields. In the present work, remaining life of drums, headers and main steam lines of a power plant were evaluated, using microstructural, hardness changes and dimensional checking methods with non destructive tests. The results show that, the components have appropriate condition according to their service life. Further more, it was revealed that hardness evaluation technique is not a reliable evaluation criteria and various methods should be used for accurate life assessment

  10. Study on the effect of prior fatigue and creep-fatigue damage on the fatigue and creep characteristics of 316 FR stainless steel. 2nd report. The effect of prior creep-fatigue damage on the creep and fatigue characteristics

    International Nuclear Information System (INIS)

    Yamauchi, Masafumi; Chuman, Yasuharu; Otani, Tomomi; Takahashi, Yukio

    2001-01-01

    The effect of prior creep-fatigue damage on the creep and the fatigue characteristics was studied to investigate the creep-fatigue life evaluation procedure of 316FR stainless steel. Creep and fatigue tests were conducted at 550degC by using the specimen exposed to prior creep-fatigue cycles at the same temperature and interrupted at 1/4 Nf, 1/2 Nf and 3/4 Nf cycle. The creep and fatigue strength of the pre-damaged material showed monotonic reduction with the prior creep-fatigue damage compared with the virgin material. The creep ductility also showed monotonic reduction with the prior creep-fatigue damage. These results were evaluated by the stress-based Time Fraction Rule and the strain-based Ductility Exhaustion Method. The result showed that the application of the Ductility Exhaustion Method to the creep-fatigue damage evaluation is more promising than the Time Fraction Rule. (author)

  11. Influence of stress on creep deformation properties of 9-12Cr ferritic creep resistant steels

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, K.; Sawada, K.; Kushima, H. [National Institute for Materials Science (Japan)

    2008-07-01

    Creep deformation property of 9-12Cr ferritic creep resistant steels was investigated. With decrease in stress, a magnitude of creep strain at the onset of accelerating creep stage decreased from about 2% in the short-term to less than 1% in the longterm. A time to 1% total strain was observed in the transient creep stage in the short term regime, however, it shifted to the accelerating creep stage in the long-term regime. Life fraction of the times to 1% creep strain and 1% total strain tended to increase with decrease in stress. Difference in stress dependence of the minimum creep rate was observed in the high- and low-stress regimes with a boundary condition of 50% of 0.2% offset yield stress. Stress dependence of the minimum creep rate in the high stress regime was equivalent to a strain rate dependence of the flow stress evaluated by tensile test, and a magnitude of stress exponent, n, in the high stress regime decreased with increase in temperature from 20 at 550 C to 10 at 700 C. On the other hand, n value in the low stress regime was about 5, and creep deformation in the low stress regime was considered to be controlled by dislocation climb. Creep rupture life was accurately predicted by a region splitting method by considering a change in stress dependence of creep deformation. (orig.)

  12. A residual life prediction model based on the generalized σ -N curved surface

    Directory of Open Access Journals (Sweden)

    Zongwen AN

    2016-06-01

    Full Text Available In order to investigate change rule of the residual life of structure under random repeated load, firstly, starting from the statistic meaning of random repeated load, the joint probability density function of maximum stress and minimum stress is derived based on the characteristics of order statistic (maximum order statistic and minimum order statistic; then, based on the equation of generalized σ -N curved surface, considering the influence of load cycles number on fatigue life, a relationship among minimum stress, maximum stress and residual life, that is the σmin(n- σmax(n-Nr(n curved surface model, is established; finally, the validity of the proposed model is demonstrated by a practical case. The result shows that the proposed model can reflect the influence of maximum stress and minimum stress on residual life of structure under random repeated load, which can provide a theoretical basis for life prediction and reliability assessment of structure.

  13. Relation Between Residual and Hoop Stresses and Rolling Bearing Fatigue Life

    Science.gov (United States)

    Oswald, Fred B.; Zaretsky, Erwin V.; Poplawski, Joseph V.

    2015-01-01

    Rolling-element bearings operated at high speed or high vibration may require a tight interference fit between the bore of the bearing and shaft to prevent rotation of the bearing bore around the shaft and fretting damage at the interfaces. Previous work showed that the hoop stresses resulting from tight interference fits can reduce bearing lives by as much as 65 percent. Where tight interference fits are required, case-carburized steel such as AISI 9310 or M50 NiL is often used because the compressive residual stresses inhibit subsurface crack formation and the ductile core inhibits inner-ring fracture. The presence of compressive residual stress and its combination with hoop stress also modifies the Hertz stress-life relation. This paper analyzes the beneficial effect of residual stresses on rolling-element bearing fatigue life in the presence of high hoop stresses for three bearing steels. These additional stresses were superimposed on Hertzian principal stresses to calculate the inner-race maximum shearing stress and the resulting fatigue life of the bearing. The load-life exponent p and Hertz stress-life exponent n increase in the presence of compressive residual stress, which yields increased life, particularly at lower stress levels. The Zaretsky life equation is described and is shown to predict longer bearing lives and greater load- and stress-life exponents, which better predicts observed life of bearings made from vacuum-processed steel.

  14. Fatigue-creep life prediction for a notched specimen of 2[1]/[4]Cr-1Mo steel at 600 C

    International Nuclear Information System (INIS)

    Inoue, Tatsuo; Sakane, Masao; Fukuda, Yoshio; Igari, Toshihide; Miyahara, Mitsuo; Okazaki, Masakazu

    1994-01-01

    This paper presents the life prediction of 2[1]/[4]Cr-1Mo notched specimens subjected to fast-fast, slow-slow and hold-time loadings at 600 C. The crack initiation lives of notched specimens were estimated based on the local stress-strain calculated by inelastic finite element analyses. For the life prediction, combinations of seven different constitutive models and five fatigue-creep damage laws were used. The applicability of the constitutive model and damage law is discussed. The constitutive models predict similar stress-strain relations at the notch root, leading to similar predicted lives. The damage model, however, has a much larger influence on the life prediction. ((orig.))

  15. Finite element modelling of creep process - steady state stresses and strains

    Directory of Open Access Journals (Sweden)

    Sedmak Aleksandar S.

    2014-01-01

    Full Text Available Finite element modelling of steady state creep process has been described. Using an analogy of visco-plastic problem with a described procedure, the finite element method has been used to calculate steady state stresses and strains in 2D problems. An example of application of such a procedure have been presented, using real life problem - cylindrical pipe with longitudinal crack at high temperature, under internal pressure, and estimating its residual life, based on the C*integral evaluation.

  16. Temperature dependence of creep properties of cold-worked Hastelloy XR

    International Nuclear Information System (INIS)

    Kurata, Yuji; Nakajima, Hajime

    1995-01-01

    The creep properties of Hastelloy XR, in a solution treated, 10% or 20% cold-worked condition, were investigated at temperatures from 800 to 1,000degC for the duration of creep tests up to about 2,500 ks. At 800 and 850degC, the steady-state creep rate and rupture ductility decreased and the rupture life increased after cold work of 10% or 20%. Although the rupture life of the 10% cold-worked alloy was longer at 900degC than that of the solution treated one, the rupture lives of the 10% cold-worked and solution treated alloys were almost equal at 950degC, which is the highest helium temperature in an intermediate heat exchanger of the High Temperature Engineering Test Reactor (HTTR). The beneficial effect of 10% cold work on the rupture life and the steady-state creep rate disappeared at 1,000degC. The beneficial effect of 20% cold work disappeared at 950degC because significant dynamic recrystallization occurred during creep. While rupture ductility of this alloy decreased after cold work of 10% or 20%, it recovered to a considerable extend at 1,000degC. It is emphasized that these cold work effects should be taken into consideration in design, operation and residual life estimation of high temperature components of the HTTR. (author)

  17. Stress relaxation analysis and irradiation creep and swelling in pressure tubes

    International Nuclear Information System (INIS)

    Beeston, J.M.; Burr, T.K.

    1979-01-01

    An analysis is presented of slit width test information on two pressure tubes that had been irradiated in test reactors. The analysis showed that differential swelling stresses and thermal stresses undergo relaxation. The mechanism responsible for the stress relaxation at temperatures less than 700 K was irradiation creep. Irradiation creep in thermal test reactor pressure tubes is evidently greater than it would be at equivalent conditions in fast reactors. The residual stresses observed in the slit width tests varied between 30 and 257 MPa and would act to reduce the operating stresses, thus allowing for increased service life of the tubes as compared with no stress relaxation

  18. Development of European creep crack growth testing code of practice for industrial specimens

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, B.; Nikbin, K. [Imperial College, London (United Kingdom); Petrovski, B. [Technische Univ. Darmstadt (DE). Inst. fuer Werkstoffkunde (IFW)

    2004-07-01

    The integrity and residual life assessment of high temperature components require defects, detected or assumed to exist, through minimum allowable limits of detectable flaws using nondestructive testing methods. It relies on information obtained from the material's mechanical, uniaxial creep, creep crack initiation and growth properties. The information derived from experiments needs to be validated and harmonised following a Code of Practice that data variability between different institutions can be reduced to a minimum. The present paper reports on a Code of Practice (CoP) being prepared within the framework of the partially European Commission funded project CRETE. The novel aspect of the presented CoP is the inclusion of component relevant industrial specimen geometries. It covers testing and analysis of Creep Crack growth (CCG) in metallic materials at elevated temperature using six different cracked geometries that have been validated in. It aims to give advice on testing, measurements and analysis of creep crack growth data for a range of creep brittle to creep ductile materials using component service relevant specimen geometries and sizes. The CoP may be used for material selection criteria and inspection requirements for damage tolerant applications. In quantitative terms, these types of tests can be used to assess the individual and combined effects of metallurgical, fabrication, operating temperature, and loading conditions on creep crack growth life. Further issues will be addressed including material properties, damage and crack growth related constraint effect, stress relaxation and stress-strain fields, residual stresses, partitioning displacement, analysis of elasticcreep, elastic compliance measurements.

  19. Creep lifetime assessements of ferritic pipeline welds

    International Nuclear Information System (INIS)

    Ainsworth, R.A.; Goodall, I.W.; Miller, D.A.

    1995-01-01

    The low alloy ferritic steam pipework in Advanced Gas Cooled reactor (AGR) power stations operates at temperatures in the creep range. An inspection strategy for continued operation of the pipework has been developed based on estimation of the creep rupture life of pipework weldments and fracture mechanics for demonstrating acceptance of defects. This strategy is described in outline. The estimation of creep rupture life is described in more detail. Validation for the approach is illustrated by comparison with pressure vessel tests and with metallographic examination of components removed from service. The fracture mechanics methods are also described. It is shown that the amount of creep crack growth is dependent on the life fraction at which the assessment is made; crack growth being rapid as the creep rupture life is approached. (author). 3 refs., 5 figs., 1 tab

  20. The development of techniques for determining the residual life time prediction on NPP equipment

    International Nuclear Information System (INIS)

    Antonov, Alexander V.; Dagaev, Alexander V.; Volnikov, Ivan S.

    1999-01-01

    The problem of determining the residual life prediction of NPP equipment is presently highly pressing. NPP residual life resources are 30 years, but for particular equipment it is much less. Thus, residual life resource for equipment of control and protection system of NPP unit is 5-10 years. The NPP equipment is expensive and its replacing requires much expense. Hence an urgent problem is to study residual life resources of equipment on the basis of statistic information obtained during operation. Deterministic approach of determining residual life resources for particular equipment is widely known in the literature. Physical and statistical models are also being developed for determining the residual life, e.g. the model (loading-bearing capability). The present work offers the techniques of the residual life determination reasoning from statistic information of functioning objects in the process of operation. To put the techniques into effect it is necessary to have information about the time of operation of a group of objects of the same type, the number of failures; it is desirable to know failure operating time, order of the object replacement and the reason which caused the replacement (failure or planned preventive maintenance). Metrics is based on studying the parameters for the series of failures resulted from real statistic data. Then we can proceed to distribution density of the failure working time. For this purpose the Voltarra's equation of the second order is solved f(t) = ω(t) + ∫ 0 t f(t - τ)ω(τ)dτ. Since statistics of data sampling related to failure is small due to difficulties in solution of Voltaire's equation, the authors offer moderate method of solution for the above equation. After distribution density of the failure working time is determined the calculation of equipment residual life is made by the following formula: T τ (t) 1/P(τ)∫ 0 ∞ P(t)dt. The proposed techniques are realised as the software. In the course of working

  1. Maintenance optimization and prognostics of residual life - A state of the art report

    Energy Technology Data Exchange (ETDEWEB)

    Nystad, Bent

    2006-01-15

    In many industries a huge part of the daily operational costs are related to maintenance. One key function in cutting costs is in optimization of the maintenance efforts. A major task is to change the work culture and work processes from being repair oriented, with focus on repairing breakdowns, to being proactive and maintain critical parts/systems before failures occur. Estimation of residual life distributions is of great need to obtain an optimum preventive maintenance strategy. In this report two approaches for estimation of residual life are discussed. The first model assumes that the residual life follows a Weibull distribution where the parameters are dependent on expert judgement, inspection data, repair data, and technical health trends. The second model is based on a continuous time Markov chain. In maintenance optimization a quantitative approach like the mean residual life estimation is needed in addition to a qualitative approach like the Reliability Centred Maintenance (RCM) methodology to give support for e.g. optimization of the maintenance overhaul intervals.The use of residual life knowledge in opportunistic maintenance is also discussed.(auth)

  2. Effect of Squareness of Initial γ' Precipitates on Creep-Rupture Life of a Ni-Base Single Crystal Superalloy at 760/982 °C

    Science.gov (United States)

    Shi, Zhenbin; Peng, Zhifang; Luo, Yushi; Xie, Hongji; Jin, Haipeng; Zhao, Yunsong; Mei, Qingsong

    2018-05-01

    An approach to determination of squareness of initial γ' precipitates (S 2D) is proposed to evaluate its effect on creep-rupture life (t r) of nickel-base single crystal (SC) superalloys. It is found that the 760/982 °C rupture life varied with the change in regional S 2D caused by redistribution of W when 1st-step aging temperature changed in full heat treatment on superalloy DD83 investigated. The longest creep-rupture life occurred at the highest value/the lowest difference in S 2D in the interdendritic regions/between the typical dendritic regions in DD83. It is also found that S 2D is a weighted function of the area fraction (F 2D), spacing (h), and size (d) of γ' precipitates and is closely related to t r in a series of SC superalloys. In addition, the variation of S 2D with F 2D (here, thermodynamic mole fraction is approximately expressed by F 2D) through lattice misfit (δ) in the SC superalloys with F 2D ranging from 60 to 75 pct is well correlated. Therefore, to reveal and to better understand these relationships and correlations may help to optimize the phase variables in order to achieve a long rupture life of SC superalloys. In addition, functions to reveal the interrelationships of F 2D, volume fraction (F 3D), S 2D, and cuboidness (S 3D) of initial γ' precipitates are derived considering their shape changes. All of these are hoped to be helpful in practical applications and in understanding the true meaning of the related variables.

  3. Fatigue life estimation of welded components considering welding residual stress relaxation and its mean stress effect

    International Nuclear Information System (INIS)

    Han, Seung Ho; Han, Jeong Woo; Shin, Byung Chun; Kim, Jae Hoon

    2003-01-01

    The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably, the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives

  4. The prediction of the residual life of electromechanical equipment based on the artificial neural network

    Science.gov (United States)

    Zhukovskiy, Yu L.; Korolev, N. A.; Babanova, I. S.; Boikov, A. V.

    2017-10-01

    This article is devoted to the prediction of the residual life based on an estimate of the technical state of the induction motor. The proposed system allows to increase the accuracy and completeness of diagnostics by using an artificial neural network (ANN), and also identify and predict faulty states of an electrical equipment in dynamics. The results of the proposed system for estimation the technical condition are probability technical state diagrams and a quantitative evaluation of the residual life, taking into account electrical, vibrational, indirect parameters and detected defects. Based on the evaluation of the technical condition and the prediction of the residual life, a decision is made to change the control of the operating and maintenance modes of the electric motors.

  5. Estimation of a monotone percentile residual life function under random censorship.

    Science.gov (United States)

    Franco-Pereira, Alba M; de Uña-Álvarez, Jacobo

    2013-01-01

    In this paper, we introduce a new estimator of a percentile residual life function with censored data under a monotonicity constraint. Specifically, it is assumed that the percentile residual life is a decreasing function. This assumption is useful when estimating the percentile residual life of units, which degenerate with age. We establish a law of the iterated logarithm for the proposed estimator, and its n-equivalence to the unrestricted estimator. The asymptotic normal distribution of the estimator and its strong approximation to a Gaussian process are also established. We investigate the finite sample performance of the monotone estimator in an extensive simulation study. Finally, data from a clinical trial in primary biliary cirrhosis of the liver are analyzed with the proposed methods. One of the conclusions of our work is that the restricted estimator may be much more efficient than the unrestricted one. © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Fatigue life estimation considering welding residual stress and hot-spot stress of welded components

    International Nuclear Information System (INIS)

    Han, S. H.; Lee, T. K.; Shin, B. C.

    2002-01-01

    The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably, the effects of welding residual stress and its relaxation have to be considered quantitatively which are equivalent to mean stress by external loads. The hot-spot stress concept should be also adopted which can be reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which are composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is confirmed that this model can be applied to predict reasonably their fatigue lives

  7. Subjective residual life expectancy in health self-regulation.

    Science.gov (United States)

    Ziegelmann, Jochen P; Lippke, Sonia; Schwarzer, Ralf

    2006-07-01

    Applying socioemotional selectivity theory to the domain of health, we examined the interplay of social-cognitive predictors of physical exercise in two groups of people who perceived their remaining lifetime as either expansive or limited (based on subjective longevity ratings). Individuals (N = 370) who were prescribed physical exercise were assessed at discharge from orthopedic rehabilitation as well as 6 and 12 months later. Multigroup structural equation modeling showed differences in latent means, interrelations of predictors, and amount of explained variance. Individuals who perceived their time as limited reported a less favorable profile on social-cognitive variables and less exercise goal attainment. We give first insights on how health self-regulation differs in these groups, and we discuss avenues for intervention based on socioemotional selectivity theory. In contrast to chronological age, subjective life expectancy can be targeted by intervention.

  8. Study on the creep constitutive equation of Hastelloy X, (1)

    International Nuclear Information System (INIS)

    Suzuki, Kazuhiko; Mutoh, Yasushi

    1983-01-01

    In order to carry out the structural design of high temperature pipings, intermediate heat exchangers and isolating valves for a multipurpose high temperature gas-cooled reactor, in which coolant temperature reaches 1000 deg C, the creep characteristics of Hastelloy X used as the heat resistant material must be clarified. In addition to usual creep rupture life and the time to reach a specified creep strain, the dependence of creep strain curves on time, temperature and stress must be determined and expressed with equations. Therefore, using the creep data of Hastelloy X given in the literatures, the creep constitutive equation was made. Since the creep strain curves under the same test condition were different according to heats, the sensitivity analysis of the creep constitutive equation was performed. The form of the creep constitutive equation was determined to be Garofalo type. The result of the sensitivity analysis is reported. (Kako, I.)

  9. Experience in determining the residual life expectancy of conventional thermal power stations

    International Nuclear Information System (INIS)

    Tolksdorf, E.

    1990-01-01

    A combination of computer analysis, degree of damage and approximate conversion to residual life expectancy gives acceptable results. There is considerable uncertainty in converting degree of damage to residual life expectancy, since structural component characteristics play a major role here. Structure damages play a major part in establishing the degree of damage. Damage categories are given, together with action if operations are to continue. Exhaustion calculations to TRD 508 are to be taken as conservative and as possible evidence of trends. 14 figs., 12 refs

  10. The effect of residual stresses induced by prestraining on fatigue life of notched specimens

    Science.gov (United States)

    Sadeler, R.; Ozel, A.; Kaymaz, I.; Totik, Y.

    2005-06-01

    The effect of tensile prestraining-induced residual stress on the fatigue life of notched steel parts was investigated. The study was performed on AISI 4140 steel. Rotating bending fatigue tests were carried out on semicircular notched specimens with different notch radii in the as-quenched and tempered conditions. Metallography of the specimens was performed by means of light optical microscopy. The finite-element method was used to evaluate the residual stress distribution near the notch region. Fatigue tests revealed fatigue life improvement for notched specimens, which changes depending on the notch radii and applied stress. Scanning electron microscopy was used to examine the fracture surfaces of the specimens.

  11. Improved computation method in residual life estimation of structural components

    Directory of Open Access Journals (Sweden)

    Maksimović Stevan M.

    2013-01-01

    Full Text Available This work considers the numerical computation methods and procedures for the fatigue crack growth predicting of cracked notched structural components. Computation method is based on fatigue life prediction using the strain energy density approach. Based on the strain energy density (SED theory, a fatigue crack growth model is developed to predict the lifetime of fatigue crack growth for single or mixed mode cracks. The model is based on an equation expressed in terms of low cycle fatigue parameters. Attention is focused on crack growth analysis of structural components under variable amplitude loads. Crack growth is largely influenced by the effect of the plastic zone at the front of the crack. To obtain efficient computation model plasticity-induced crack closure phenomenon is considered during fatigue crack growth. The use of the strain energy density method is efficient for fatigue crack growth prediction under cyclic loading in damaged structural components. Strain energy density method is easy for engineering applications since it does not require any additional determination of fatigue parameters (those would need to be separately determined for fatigue crack propagation phase, and low cyclic fatigue parameters are used instead. Accurate determination of fatigue crack closure has been a complex task for years. The influence of this phenomenon can be considered by means of experimental and numerical methods. Both of these models are considered. Finite element analysis (FEA has been shown to be a powerful and useful tool1,6 to analyze crack growth and crack closure effects. Computation results are compared with available experimental results. [Projekat Ministarstva nauke Republike Srbije, br. OI 174001

  12. A residual life prediction model based on the generalized σ -N curved surface

    OpenAIRE

    Zongwen AN; Xuezong BAI; Jianxiong GAO

    2016-01-01

    In order to investigate change rule of the residual life of structure under random repeated load, firstly, starting from the statistic meaning of random repeated load, the joint probability density function of maximum stress and minimum stress is derived based on the characteristics of order statistic (maximum order statistic and minimum order statistic); then, based on the equation of generalized σ -N curved surface, considering the influence of load cycles number on fatigue life, a relation...

  13. Residual life management. Maintenance improvement; Gestion de vida remanente. Mejora del mantenimiento

    Energy Technology Data Exchange (ETDEWEB)

    Sainero Garcia, J; Hevia Ruperez, F

    1996-12-31

    The terms Residual Life Management, Life Cycle Management and Long-Term Management are synonymous with a concept which aims to establish efficient maintenance for the profitable and safe operation of a power plant for as long as possible. A Residual Life Management programme comprises a number of stages, of which Maintenance Evaluation focuses on how power plant maintenance practices allow the mitigation and control of component ageing. with this objective in mind, a methodology has been developed for the analysis of potential degradative phenomena acting on critical components in terms of normal power plant maintenance practices. This methodology applied to maintenance evaluation enables the setting out of a maintenance programme based on the Life Management concept, and the programme`s subsequent up-dating to allow for new techniques and methods. Initial applications have shown that although, in general terms, power plant maintenance is efficient, the way in which Residual Life Management is approached requires changes in maintenance practices. These changes range from modifications to existing inspection and surveillance methods or the establishment of new ones, to the monitoring of trends or the performance of additional studies, the purpose of which is to provide an accurate evaluation of the condition of the installations and the possibility of life extension. (Author)

  14. Fatigue-creep life prediction of 21/4Cr-1Mo steel under combined tension-torsion at 600degC

    International Nuclear Information System (INIS)

    Inoue, Tatsuo; Kishi, Shigeru; Koto, Hiroyuki; Takahashi, Yukio.

    1991-01-01

    From the above discussion on the comparison between predicted and experimental lives in this project, the followings are suggested. The Mises equivalent stress is not a successful parameter to describe the multiaxial fatigue-creep damage, while the Huddleston's stress gives better prediction. SRP, Ostergren method and Lemaitre-Plumtree-Chaboche method give comparatively good estimation of life, though these methods predict more or less the greater damage than the experiment under pure torsion and in-phase cycling, and cannot predict the life under out-of-phase cycling. The reason is considered to be owing to employment of the Mises equivalent strain, which might be possibly improved by using more sophisticated equivalent strain such as the strain defined on the Γ-plane. The life prediction based on the analytical stress-strain relation gives almost similar results as that based on the experimental data. It suggests the applicability of the inelastic constitutive moeles to give the fundamental data for life prediction. The subcommittee wishes to express her gratitude to the head Committee on High Temperature Strength, JSMS, for supporting the project, and acknowledgement is due to the Ministry of Education and Culture for providing Grant-in-Aid for Co-operative Research A (No. 61302036 and 01302026). (author)

  15. Assessment of a residual life evaluation tool for gas turbine blades and vanes based on microstructural evolution of a NiCoCrAlY+Re coating

    Energy Technology Data Exchange (ETDEWEB)

    Barbareschi, E.; Bonadei, A.; Costa, A.; Guarnone, P.; Vacchieri, E. [Ansaldo Energia S.p.A., Genoa (Italy)

    2010-07-01

    Life management of hot gas path components is a fundamental topic in gas turbine for power generation. The gas turbine components have to withstand severe service conditions in term of high temperature oxidation, corrosion and creep-fatigue. The resistance to environmental conditions is assured by metallic coatings of the MCrAlY family. {beta} phase, NiAl, present as secondary phase, is the source of protection against oxidation. Among MCrAlY coatings, NiCoCrAlY + Re have a complex microstructure with a higher number of phases than the standard ones; these phases are subjected to transformations during service. The addition of Re is effective against the diffusion of protective elements, as Al and Cr, toward the base material. For the estimation of residual life a first approach has been developed using the decrease of {beta} phase amount after static oxidation test at high temperature and for long time. This type of prediction tool is not complete for the assessment of the hot gas path components life management and a deep study focused on the transformation of the other phases is necessary. Experimental tests have been performed to identify the phase stability range by annealing at different temperatures and durations. Moreover after static oxidation tests a systematic data collection of phase evolution has been carried out through EDS, XRD and EBSD techniques in order to define the kinetic laws that rule the phase transformations. The tuning of thermodynamic and kinetic results allows to build up another residual life tool that, even if it is more complex, is more reliable in temperature evaluation in GT components. Both models have been applied to a component after service and a comparison between the different models evaluation has been conducted. (orig.)

  16. Materials for Nuclear Plants From Safe Design to Residual Life Assessments

    CERN Document Server

    Hoffelner, Wolfgang

    2013-01-01

    The clamor for non-carbon dioxide emitting energy production has directly  impacted on the development of nuclear energy. As new nuclear plants are built, plans and designs are continually being developed to manage the range of challenging requirement and problems that nuclear plants face especially when managing the greatly increased operating temperatures, irradiation doses and extended design life spans. Materials for Nuclear Plants: From Safe Design to Residual Life Assessments  provides a comprehensive treatment of the structural materials for nuclear power plants with emphasis on advanced design concepts.   Materials for Nuclear Plants: From Safe Design to Residual Life Assessments approaches structural materials with a systemic approach. Important components and materials currently in use as well as those which can be considered in future designs are detailed, whilst the damage mechanisms responsible for plant ageing are discussed and explained. Methodologies for materials characterization, material...

  17. Life cycle analysis of biogas from residues; Livscykelanalys av biogas fraan restprodukter

    Energy Technology Data Exchange (ETDEWEB)

    Tufvesson, Linda; Lantz, Mikael [Dep. for Miljoe- och Energisystem, Lunds Tekniska Hoegskola, Lund (Sweden)

    2012-06-15

    The purpose of this study is to carry out life cycle assessments for different biogas systems where biogas is produced from different residues. The investigated residues are distiller's waste, rapeseed cake, whey permeate, concentrated whey permeate, fodder milk, fish residues, bakery residues and glycerol. The environmental impact categories included are climate change, eutrophication, acidification, photochemical ozone creation potential, particles and energy balance. The calculations include emissions from technical systems, especially the energy input in various operations and processes. A general conclusion is that all studied residues are very well suited for production of biogas if there is no demand for them as animal feed today. All biogas systems also reduce the emissions of greenhouse gases compared to petrol and diesel and meet the requirements presented in the EU renewable energy directive (RED). The results of the study also show that the investigated biogas systems are complex and many different parameters affect the result. These parameters are both integrated in the life cycle assessment method, but also in the inventory data used.

  18. Residual stress evaluation and fatigue life prediction in the welded joint by X-ray diffraction

    International Nuclear Information System (INIS)

    Yoo, Keun Bong; Kim, Jae Hoon

    2009-01-01

    In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or occurs the stress corrosion cracking and fatigue fracture. The residual stress of the welded part in the recently constructed power plants has been the cause of a variety of accidents. The objective of this study is measurement of the residual stress by X-ray diffraction method and to estimate the feasibility of this application for fatigue life assessment of the high-temperature pipeline. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The test results were analyzed by the distributed characteristics of residual stresses and the Full Width at Half Maximum intensity (FWHM) in x-ray diffraction intensity curve. Also, X-ray diffraction tests using specimens simulated low cycle fatigue damage were performed in order to analyze fatigue properties when fatigue damage conditions become various stages. As a result of X-ray diffraction tests for specimens simulated fatigue damages, we conformed that the ratio of the FWHM due to fatigue damage has linear relationship with fatigue life ratio algebraically. From this relationships, it was suggested that direct expectation of the life consumption rate was feasible.

  19. Life cycle assessment and residue leaching: The importance of parameter, scenario and leaching data selection

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Butera, Stefania; Kosson, D.S.

    2015-01-01

    of systems and products and can be applied to waste management systems to identify environmental benefits and critical aspects thereof. From an LCA perspective, residue utilisation provides benefits such as avoiding the production and depletion of primary materials, but it can lead to environmental burdens......Residues from industrial processes and waste management systems (WMSs) have been increasingly reutilised, leading to landfilling rate reductions and the optimisation of mineral resource utilisation in society. Life cycle assessment (LCA) is a holistic methodology allowing for the analysis......, due to the potential leaching of toxic substances. In waste LCA studies where residue utilisation is included, leaching has generally been neglected. In this study, municipal solid waste incineration bottom ash (MSWI BA) was used as a case study into three LCA scenarios having different system...

  20. Creep curve formularization at 950degC for Hastelloy XR

    International Nuclear Information System (INIS)

    Kaji, Yoshiyuki; Muto, Yasushi

    1991-03-01

    Creep tests under constant stress were conducted on a nickel-base heat-resistant alloy, Hastelloy XR, in air at 950degC. Minimum creep strain rate, time to the onset of tertiary creep and time to rupture were obtained as a function of applied stress. Then, a creep constitutive equation was made based on the Garofalo formula for primary and secondary creep and based on the Kachanov-Rabotnov formula for tertiary creep, which could represent fairly well the experimental creep deformation curves under the constant stress conditions. The creep deformation under the constant load condition corresponding to the stress increment was analysed using the creep constitutive equation and strain hardening law. Then the calculated creep strain showed slightly higher value than the experimental creep strain, and the calculated life was shorter than the experimental one. (author)

  1. A procedure for evaluating residual life of major components in light water reactors

    International Nuclear Information System (INIS)

    Uchida, S.; Fujimori, H.; Ibe, E.; Kuniya, J.; Hayashi, M.; Fuse, M.; Yamauchi, K.

    1995-01-01

    A computer program for evaluating residual life of major components in boiling water reactors is proposed. It divides the stress corrosion cracking process into two stages; a probabilistic crack generation stage and a deterministic crack propagation one. The minimum period of the crack generation stage is evaluated assuming an exponential distribution of the stage. The crack propagation rate is calculated by the slip-dissolution/film-rupture model. The neutron flux and fluence dependence of the neutron radiation effects on material properties was evaluated by using theoretical models of radiation damage. The computer program works on an engineering work station. Evaluated results are displayed as a map of the residual life, or as graphs of crack length evolution

  2. Reliability residual-life prediction method for thermal aging based on performance degradation

    International Nuclear Information System (INIS)

    Ren Shuhong; Xue Fei; Yu Weiwei; Ti Wenxin; Liu Xiaotian

    2013-01-01

    The paper makes the study of the nuclear power plant main pipeline. The residual-life of the main pipeline that failed due to thermal aging has been studied by the use of performance degradation theory and Bayesian updating methods. Firstly, the thermal aging impact property degradation process of the main pipeline austenitic stainless steel has been analyzed by the accelerated thermal aging test data. Then, the thermal aging residual-life prediction model based on the impact property degradation data is built by Bayesian updating methods. Finally, these models are applied in practical situations. It is shown that the proposed methods are feasible and the prediction accuracy meets the needs of the project. Also, it provides a foundation for the scientific management of aging management of the main pipeline. (authors)

  3. The prediction of reliability and residual life of reactor pressure components

    International Nuclear Information System (INIS)

    Nemec, J.; Antalovsky, S.

    1978-01-01

    The paper deals with the problem of PWR pressure components reliability and residual life evaluation and prediction. A physical model of damage cumulation which serves as a theoretical basis for all considerations presents two major aspects. The first one describes the dependence of the degree of damage in the crack leading-edge in pressure components on the reactor system load-time history, i.e. on the number of transient loads. Both stages, fatigue crack initiation and growth through the wall until the critical length is reached, are investigated. The crack is supposed to initiate at the flaws in a strength weld joint or in the bimetallic weld of the base ferritic steel and the austenitic stainless overlay cladding. The growth rates of developed cracks are analysed in respect to different load-time histories. Important cyclic properties of some steels are derived from the low-cycle fatigue theory. The second aspect is the load-time history-dependent process of precipitation, deformation and radiation aging, characterized entirely by the critical crack-length value mentioned above. The fracture point, defined by the equation ''crack-length=critical value'' and hence the residual life, can be evaluated using this model and verified by in-service inspection. The physical model described is randomized by considering all the parameters of the model as random. Monte Carlo methods are applied and fatigue crack initiation and growth is simulated. This permits evaluation of the reliability and residual life of the component. The distributions of material and load-time history parameters are needed for such simulation. Both the deterministic and computer-simulated probabilistic predictions of reliability and residual life are verified by prior-to-failure sequential testing of data coming from in-service NDT periodical inspections. (author)

  4. Residual Stress Estimation and Fatigue Life Prediction of an Autofrettaged Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Kyung Jin; Kim, Eun Kyum; Koh, Seung Kee [Kunsan Nat’l Univ., Kunsan (Korea, Republic of)

    2017-09-15

    Fatigue failure of an autofrettaged pressure vessel with a groove at the outside surface occurs owing to the fatigue crack initiation and propagation at the groove root. In order to predict the fatigue life of the autofrettaged pressure vessel, residual stresses in the autofrettaged pressure vessel were evaluated using the finite element method, and the fatigue properties of the pressure vessel steel were obtained from the fatigue tests. Fatigue life of a pressure vessel obtained through summation of the crack initiation and propagation lives was calculated to be 2,598 cycles for an 80% autofrettaged pressure vessel subjected to a pulsating internal pressure of 424 MPa.

  5. Study on predicting residual life of elevator links by fracture mechanics approach

    Energy Technology Data Exchange (ETDEWEB)

    Li Helin; Zhang Yi; Deng Zengjie [China National Petroleum Corp., Xi`an, Shaanxi (China). Tubular Goods Research Center; Jin Dazeng [Xi`an Jiaotong Univ., Xi`an, Shaanxi (China)

    1995-12-31

    On the basis of investigation, failure and fracture analysis of elevator links, residual life prediction of links using fracture mechanics approach is studied, and mechanical properties, fracture toughness value K{sub IC} and fatigue crack propagation rage da/dN of the steel for elevator links are determined. Using the relation between stress intensity factor K{sub I} and the strain-energy release rate, the two-dimensional conversion thickness finite element method has been used to calculate the stress intensity factors K{sub I} for dangerous sections in the ring part of links. Furthermore, the reliability of calculations of the finite element stress intensity factors K{sub I} for dangerous sections of elevator links and the residual life computation for links are verified by fatigue tests of actual links. Finally, the experimental verification of computed results by 150T link fractured at site indicates that the computed critical crack lengths and residual life tally well with those measured and meet the needs of oil drilling.

  6. On changing points of mean residual life and failure rate function for some generalized Weibull distributions

    International Nuclear Information System (INIS)

    Xie, M.; Goh, T.N.; Tang, Y.

    2004-01-01

    The failure rate function and mean residual life function are two important characteristics in reliability analysis. Although many papers have studied distributions with bathtub-shaped failure rate and their properties, few have focused on the underlying associations between the mean residual life and failure rate function of these distributions, especially with respect to their changing points. It is known that the change point for mean residual life can be much earlier than that of failure rate function. In fact, the failure rate function should be flat for a long period of time for a distribution to be useful in practice. When the difference between the change points is large, the flat portion tends to be longer. This paper investigates the change points and focuses on the difference of the changing points. The exponentiated Weibull, a modified Weibull, and an extended Weibull distribution, all with bathtub-shaped failure rate function will be used. Some other issues related to the flatness of the bathtub curve are discussed

  7. Bayesian nonparametric inference on quantile residual life function: Application to breast cancer data.

    Science.gov (United States)

    Park, Taeyoung; Jeong, Jong-Hyeon; Lee, Jae Won

    2012-08-15

    There is often an interest in estimating a residual life function as a summary measure of survival data. For ease in presentation of the potential therapeutic effect of a new drug, investigators may summarize survival data in terms of the remaining life years of patients. Under heavy right censoring, however, some reasonably high quantiles (e.g., median) of a residual lifetime distribution cannot be always estimated via a popular nonparametric approach on the basis of the Kaplan-Meier estimator. To overcome the difficulties in dealing with heavily censored survival data, this paper develops a Bayesian nonparametric approach that takes advantage of a fully model-based but highly flexible probabilistic framework. We use a Dirichlet process mixture of Weibull distributions to avoid strong parametric assumptions on the unknown failure time distribution, making it possible to estimate any quantile residual life function under heavy censoring. Posterior computation through Markov chain Monte Carlo is straightforward and efficient because of conjugacy properties and partial collapse. We illustrate the proposed methods by using both simulated data and heavily censored survival data from a recent breast cancer clinical trial conducted by the National Surgical Adjuvant Breast and Bowel Project. Copyright © 2012 John Wiley & Sons, Ltd.

  8. End-of-life vehicle recycling : state of the art of resource recovery from shredder residue.

    Energy Technology Data Exchange (ETDEWEB)

    Jody, B. J.; Daniels, E. J.; Energy Systems

    2007-03-21

    Each year, more than 50 million vehicles reach the end of their service life throughout the world. More than 95% of these vehicles enter a comprehensive recycling infrastructure that includes auto parts recyclers/dismantlers, remanufacturers, and material recyclers (shredders). Today, about 75% of automotive materials are profitably recycled via (1) parts reuse and parts and components remanufacturing and (2) ultimately by the scrap processing (shredding) industry. The process by which the scrap processors recover metal scrap from automobiles involves shredding the obsolete automobiles, along with other obsolete metal-containing products (such as white goods, industrial scrap, and demolition debris), and recovering the metals from the shredded material. The single largest source of recycled ferrous scrap for the iron and steel industry is obsolete automobiles. The non-metallic fraction that remains after the metals are recovered from the shredded materials (about 25% of the weight of the vehicle)--commonly called shredder residue--is disposed of in landfills. Over the past 10 to 15 years, a significant amount of research and development has been undertaken to enhance the recycle rate of end-of-life vehicles (ELVs), including enhancing dismantling techniques and improving remanufacturing operations. However, most of the effort has focused on developing technology to recover materials, such as polymers, from shredder residue. To make future vehicles more energy efficient, more lighter-weight materials--primarily polymers and polymer composites--will be used in manufacturing these vehicles. These materials increase the percentage of shredder residue that must be disposed of, compared with the percentage of metals. Therefore, as the complexity of automotive materials and systems increases, new technologies will be required to sustain and maximize the ultimate recycling of these materials and systems at end-of-life. Argonne National Laboratory (Argonne), in cooperation

  9. Simultaneous consolidation and creep

    DEFF Research Database (Denmark)

    Krogsbøll, Anette

    1997-01-01

    Materials that exhibit creep under constant effective stress typically also show rate dependent behavior. The creep deformations and the rate sensitive behavior is very important when engineering and geological problems with large time scales are considered. When stress induced compaction...

  10. Creep of crystals

    International Nuclear Information System (INIS)

    Poirier, J.-P.

    1988-01-01

    Creep mechanisms for metals, ceramics and rocks, effect of pressure and temperature on deformation processes are considered. The role of crystal defects is analysed, different models of creep are described. Deformation mechanisms maps for different materials are presented

  11. Risk based lifetime assessment of piping under creep-fatigue conditions

    International Nuclear Information System (INIS)

    Bielak, O.; Bina, V.; Korous, J.

    2003-01-01

    The analysis of the steam pipeline lifetime is based on: (i) technical procedures supplied by Nuclear Electric R5; (ii) random interpretation of material damage accumulation laws for creep and fatigue; (iii) a stochastic model of the creep process (creep rupture strength, deformation characteristics); (iv) probabilistic description of geometrical quantities of the steam pipeline. The probabilistic procedure results in the calculation of the crack initiation risks both for the critical localities and for the steam pipeline as a whole (its subsystems, if need be). The residual lifetime was calculated from the conditional (a posteriori) probabilities. The risks of crack initiation was calculated for different operating periods (inspection frequency), and the periods were optimised to meet (i) the minimum risk of crack initiation and (2) the operation and economy criteria. The method also involves calculation of the residual lifetime from the updated data (material properties, dimensions). In the standard service-life calculations there is no difference between the weld and BM, the justification being that the weld is exposed to axial stress caused by internal pressure, which is one half of the hoop stress. Thus, the low creep resistant properties of the weld were ignored, as well as the uneven state of stress and its redistribution. In a number of cases it is the welds that are a weak point and therefore should receive considerable attention. The probabilistic method of lifetime and reliability assessment was verified on over 29 piping systems in power and petrochemical plants

  12. EFAM ETM-CREEP 03 - the engineering flaw assessment method for creep

    International Nuclear Information System (INIS)

    Landes, J.D.; Schwalbe, K.H.

    2002-01-01

    EFAM ETM-CREEP is a document that describes the GKSS procedure for estimating residual lives for structural components that contain crack-like defects and operating in a high temperature regime where they undergo creep deformation. It uses the traditional parameters C t and C * and the ETM parameters δ 5 and δ 5 to characterize the crack extension rates. It relies on input from EFAM ETM 97 for calculating these parameters and from EFAM GTP-CREEP 02 to provide the material property data for crack extension rates and fracture toughness data. (orig.) [de

  13. Development of plate-fin heat exchanger for intermediate heat exchanger of high-temperature gas cooled reactor. Fabrication process, high-temperature strength and creep-fatigue life prediction of plate-fin structure made of Hastelloy X

    International Nuclear Information System (INIS)

    Mizokami, Yorikata; Igari, Toshihide; Nakashima, Keiichi; Kawashima, Fumiko; Sakakibara, Noriyuki; Kishikawa, Ryouji; Tanihira, Masanori

    2010-01-01

    The helium/helium heat exchanger (i.e., intermediate heat exchanger: IHX) of a high-temperature gas-cooled reactor (HTGR) system with nuclear heat applications is installed between a primary system and a secondary system. IHX is operated at the highest temperature of 950degC and has a high capacity of up to 600 MWt. A plate-fin-type heat exchanger is the most suitable for IHX to improve construction cost. The purpose of this study is to develop an ultrafine plate-fin-type heat exchanger with a finer pitch fin than a conventional technology. In the first step, fabrication conditions of the ultrafine plate fin were optimized by press tests. In the second step, a brazing material was selected from several candidates through brazing tests of rods, and brazing conditions were optimized for plate-fin structures. In the third step, tensile strength, creep rupture, fatigue, and creep-fatigue tests were performed as typical strength tests for plate-fin structures. The obtained data were compared with those of the base metal and plate-fin element fabricated from SUS316. Finally, the accuracy of the creep-fatigue life prediction using both the linear cumulative damage rule and the equivalent homogeneous solid method was confirmed through the evaluation of creep-fatigue test results of plate-fin structures. (author)

  14. Creep properties of 20% cold-worked Hastelloy XR

    International Nuclear Information System (INIS)

    Kurata, Y.

    1996-01-01

    The creep properties of Hastelloy XR, in solution-treated and in 20% cold-worked conditions, were studied at 800, 900 and 1000 C. At 800 C, the steady-state creep rate and rupture ductility decrease, while rupture life increases after cold work to 20%. Although the steady-state creep rate and ductility also decrease at 900 C, the beneficial effect on rupture life disappears. Cold work to 20% enhan ces creep resistance of this alloy at 800 and 900 C due to a high density of dislocations introduced by the cold work. Rupture life of the 20% cold-worked alloy becomes shorter and the steady-state creep rate larger at 1000 C during creep of the 20% cold-worked alloy. It is emphasized that these cold work effects should be taken into consideration in design and operation of high-temperature structural components of high-temperature gas-cooled reactors. (orig.)

  15. High temperature creep-fatigue design

    International Nuclear Information System (INIS)

    Tavassoli, A. A. F.; Fournier, B.; Sauzay, M.

    2010-01-01

    Generation IV fission and future fusion reactors envisage development of more efficient high temperature concepts where materials performances are key to their success. This paper examines different types of high temperature creep-fatigue interactions and their implications on design rules for the structural materials retained in both programmes. More precisely, the paper examines current status of design rules for the stainless steel type 316L(N), the conventional Modified 9Cr-1Mo martensitic steel and the low activation Eurofer steel. Results obtained from extensive high temperature creep, fatigue and creep-fatigue tests performed on these materials and their welded joints are presented. These include sequential creep-fatigue and relaxation creep-fatigue tests with hold times in tension, in compression or in both. Effects of larger plastic deformations on fatigue properties are studied through cyclic creep tests or fatigue tests with extended hold time in creep. In most cases, mechanical test results are accompanied with microstructural and fractographic observations. In the case of martensitic steels, the effect of oxidation is examined by performing creep-fatigue tests on identical specimens in vacuum. Results obtained are analyzed and their implications on design allowable and creep-fatigue interaction diagrams are presented. While reasonable confidence is found in predicting creep-fatigue damage through existing code procedures for austenitic stainless steels, effects of cyclic softening and coarsening of microstructure of martensitic steels throughout the fatigue life on materials properties need to be taken into account for more precise damage calculations. In the long-term, development of ferritic/martensitic steels with stable microstructure, such as ODS steels, is proposed. (authors)

  16. High temperature creep-fatigue design

    Energy Technology Data Exchange (ETDEWEB)

    Tavassoli, A. A. F.; Fournier, B.; Sauzay, M. [CEA Saclay, DEN DMN, F-91191 Gif Sur Yvette (France)

    2010-07-01

    Generation IV fission and future fusion reactors envisage development of more efficient high temperature concepts where materials performances are key to their success. This paper examines different types of high temperature creep-fatigue interactions and their implications on design rules for the structural materials retained in both programmes. More precisely, the paper examines current status of design rules for the stainless steel type 316L(N), the conventional Modified 9Cr-1Mo martensitic steel and the low activation Eurofer steel. Results obtained from extensive high temperature creep, fatigue and creep-fatigue tests performed on these materials and their welded joints are presented. These include sequential creep-fatigue and relaxation creep-fatigue tests with hold times in tension, in compression or in both. Effects of larger plastic deformations on fatigue properties are studied through cyclic creep tests or fatigue tests with extended hold time in creep. In most cases, mechanical test results are accompanied with microstructural and fractographic observations. In the case of martensitic steels, the effect of oxidation is examined by performing creep-fatigue tests on identical specimens in vacuum. Results obtained are analyzed and their implications on design allowable and creep-fatigue interaction diagrams are presented. While reasonable confidence is found in predicting creep-fatigue damage through existing code procedures for austenitic stainless steels, effects of cyclic softening and coarsening of microstructure of martensitic steels throughout the fatigue life on materials properties need to be taken into account for more precise damage calculations. In the long-term, development of ferritic/martensitic steels with stable microstructure, such as ODS steels, is proposed. (authors)

  17. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  18. Determination of Activated Carbon Residual Life using a Microwave Cavity Resonator

    International Nuclear Information System (INIS)

    Mason, A; Wylie, S; Shaw, A; Al-Shamma'a, A I; Thomas, A; Keele, H

    2011-01-01

    This paper presents the continuation of work conducted jointly between Dstl and LJMU. This unique body of work has been, largely, concerned with detecting the residual life of high performance filter materials using electromagnetic (EM) waves within a resonant cavity. Past work has considered both HEPA [1] and ASZM-TEDA[2] activated carbon filter materials. This paper continues the later work, considering the response of ASZM-TEDA activated carbon through the co-ageing of two distinct batches of the material. The paper briefly introduces activated carbon, discusses theory relevant to the work and the methodology used for investigation. A comprehensive set of results is included which seek to validate this technique for determining the residual lifespan of activated carbon.

  19. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  20. DEPENDENCIES TO DETERMINE THE MEASURE OF DAMAGE AND CALCULATION OF RESIDUAL LIFE OF REINFORCED CONCRETE SUPERSTRUCTURE, EXPOSED TO SALT CORROSION

    OpenAIRE

    SAATOVA NODIRA ZIYAYEVNA

    2016-01-01

    In this paper we consider the current method of determining the measure of damage of concrete and reinforcement. The proposed dependence measures of damage, convenient for use in predicting the life of structures superstructures.The practical method of calculation determination of residual resource of the exploited superstructures developed. The main source of data for calculating the residual life are the parameters defined by the technical diagnosis.

  1. End-of-life vehicle recycling : state of the art of resource recovery from shredder residue.

    Energy Technology Data Exchange (ETDEWEB)

    Jody, B. J.; Daniels, E. J.; Duranceau, C. M.; Pomykala, J. A.; Spangenberger, J. S. (Energy Systems)

    2011-02-22

    Each year, more than 25 million vehicles reach the end of their service life throughout the world, and this number is rising rapidly because the number of vehicles on the roads is rapidly increasing. In the United States, more than 95% of the 10-15 million scrapped vehicles annually enter a comprehensive recycling infrastructure that includes auto parts recyclers/dismantlers, remanufacturers, and material recyclers (shredders). Today, over 75% of automotive materials, primarily the metals, are profitably recycled via (1) parts reuse and parts and components remanufacturing and (2) ultimately by the scrap processing (shredding) industry. The process by which the scrap processors recover metal scrap from automobiles involves shredding the obsolete automobile hulks, along with other obsolete metal-containing products (such as white goods, industrial scrap, and demolition debris), and recovering the metals from the shredded material. The single largest source of recycled ferrous scrap for the iron and steel industry is obsolete automobiles. The non-metallic fraction that remains after the metals are recovered from the shredded materials - commonly called shredder residue - constitutes about 25% of the weight of the vehicle, and it is disposed of in landfills. This practice is not environmentally friendly, wastes valuable resources, and may become uneconomical. Therefore, it is not sustainable. Over the past 15-20 years, a significant amount of research and development has been undertaken to enhance the recycle rate of end-of-life vehicles, including enhancing dismantling techniques and improving remanufacturing operations. However, most of the effort has been focused on developing technology to separate and recover non-metallic materials, such as polymers, from shredder residue. To make future vehicles more energy efficient, more lightweighting materials - primarily polymers, polymer composites, high-strength steels, and aluminum - will be used in manufacturing these

  2. Modelling of degradation processes in creep resistant steels through accelerated creep tests after long-term isothermal ageing

    Energy Technology Data Exchange (ETDEWEB)

    Sklenicka, V.; Kucharova, K.; Svoboda, M.; Kroupa, A.; Kloc, L. [Academy of Sciences of the Czech Republic, Brno (Czech Republic). Inst. of Physics of Materials; Cmakal, J. [UJP PRAHA a.s., Praha-Zbraslav (Czech Republic)

    2010-07-01

    Creep behaviour and degradation of creep properties of creep resistant materials are phenomena of major practical relevance, often limiting the lives of components and structures designed to operate for long periods under stress at elevated and/or high temperatures. Since life expectancy is, in reality, based on the ability of the material to retain its high-temperature creep strength for the projected designed life, methods of creep properties assessment based on microstructural evolution in the material during creep rather than simple parametric extrapolation of short-term creep tests are necessary. In this paper we will try to further clarify the creep-strength degradation of selected advanced creep resistant steels. In order to accelerate some microstructural changes and thus to simulate degradation processes in long-term service, isothermal ageing at 650 C for 10 000 h was applied to P91 and P23 steels in their as-received states. The accelerated tensile creep tests were performed at temperature 600 C in argon atmosphere on all steels both in the as-received state and after long-term isothermal ageing, in an effort to obtain a more complete description of the role of microstructural stability in high temperature creep of these steels. Creep tests were followed by microstructural investigations by means of both transmission and scanning electron microscopy and by the thermodynamic calculations. The applicability of the accelerated creep tests was verified by the theoretical modelling of the phase equilibria at different temperatures. It is suggested that under restructed oxidation due to argon atmosphere microstructural instability is the main detrimental process in the long-term degradation of the creep rupture strength of these steels. (orig.)

  3. Creep damage evaluation of low alloy steel weld joint by small punch creep testing

    International Nuclear Information System (INIS)

    Nishioka, Tomoya; Sawaragi, Yoshiatsu; Uemura, Hiromi

    2013-01-01

    The effect of sampling location on SPC (Small Punch Creep) tests were investigated for weld joints to establish evaluation method of Type IV creep behavior. The SPC specimen shape was 10mm diameter and 0.5mm thick round disc prepared from weld joints of 2.25Cr-1Mo low alloy steel. It was found that the center of SPC specimen should be 2mm apart from the weld interface as the recommended sampling location. Creep damage was imposed for large weld joint specimens by axial creep loading at 620degC, 52MPa with the interrupted time fraction of 0.34, 0.45, 0.64 and 0.82.SPC samples were prepared from those damaged specimens following the recommended way described in this paper. Among the various SPC tests conducted, good relationships were found for the test condition of 625degC, 200N. Namely, good relationships were obtained both between minimum deflection rate and creep life fraction, and between rupture time and creep life fraction. Consequently, creep life assessment of Type IV fracture by SPC tests could be well conducted using the sampling location and the test condition recommended in this paper. (author)

  4. Life-cycle assessment of selected management options for air pollution control residues from waste incineration.

    Science.gov (United States)

    Fruergaard, Thilde; Hyks, Jiri; Astrup, Thomas

    2010-09-15

    Based on available technology and emission data seven selected management options for air-pollution-control (APC) residues from waste incineration were evaluated by life-cycle assessment (LCA) using the EASEWASTE model. Scenarios were evaluated with respect to both non-toxicity impact categories (e.g. global warming) and toxicity related impact categories (e.g. ecotoxicity and human toxicity). The assessment addressed treatment and final placement of 1 tonne of APC residue in seven scenarios: 1) direct landfilling without treatment (baseline), 2) backfilling in salt mines, 3) neutralization of waste acid, 4) filler material in asphalt, 5) Ferrox stabilization, 6) vitrification, and 7) melting with automobile shredder residues (ASR). The management scenarios were selected as examples of the wide range of different technologies available worldwide while at the same time using realistic technology data. Results from the LCA were discussed with respect to importance of: energy consumption/substitution, material substitution, leaching, air emissions, time horizon aspects for the assessment, and transportation distances. The LCA modeling showed that thermal processes were associated with the highest loads in the non-toxicity categories (energy consumption), while differences between the remaining alternatives were small and generally considered insignificant. In the toxicity categories, all treatment/utilization options were significantly better than direct landfilling without treatment (lower leaching), although the thermal processes had somewhat higher impacts than the others options (air emissions). Transportation distances did not affect the overall ranking of the management alternatives. Copyright 2010 Elsevier B.V. All rights reserved.

  5. The application of probabilistic fracture analysis to residual life evaluation of embrittled reactor vessels

    International Nuclear Information System (INIS)

    Dickson, T.L.; Simonen, F.A.

    1992-01-01

    Probabilistic fracture mechanics analysis is a major element of the comprehensive probabilistic methodology on which current NRC regulatory requirements for pressurized water reactor vessel integrity evaluation are based. Computer codes such as OCA-P and VISA-11 perform probabilistic fracture analyses to estimate the increase in vessel failure probability that occurs as the vessel material accumulates radiation damage over the operating life of the vessel. The results of such analyses, when compared with limits of acceptable failure probabilities, provide an estimation of the residual life of a vessel. Such codes can be applied to evaluate the potential benefits of plant-specific mitigating actions designed to reduce the probability of failure of a reactor vessel

  6. The application of probabilistic fracture analysis to residual life evaluation of embrittled reactor vessels

    International Nuclear Information System (INIS)

    Dickson, T.L.; Simonen, F.A.

    1992-01-01

    Probabilistic fracture mechanics analysis is a major element of comprehensive probabilistic methodology on which current NRC regulatory requirements for pressurized water reactor vessel integrity evaluation are based. Computer codes such as OCA-P and VISA-II perform probabilistic fracture analyses to estimate the increase in vessel failure probability that occurs as the vessel material accumulates radiation damage over the operating life of the vessel. The results of such analyses, when compared with limits of acceptable failure probabilities, provide an estimation of the residual life of a vessel. Such codes can be applied to evaluate the potential benefits of plant-specific mitigating actions designed to reduce the probability of failure of a reactor vessel. 10 refs

  7. A new method for measuring creep-strain

    International Nuclear Information System (INIS)

    Joas, H.D.

    2001-01-01

    To realise a safe and economic operation of components undergoing creep damage, sometimes a theoretical and an experimental evaluation is necessary. The discussed Creep-Replica-Method is a new possibility to estimate the creep-strain due to the real loading conditions of a component during a certain time of operation which gives a chance to assess the integrity, the consumed life and the possible repairing of a component. (Author)

  8. Creep behaviour of modified 9Cr-1Mo ferritic steel

    International Nuclear Information System (INIS)

    Choudhary, B.K.; Isaac Samuel, E.

    2011-01-01

    Creep deformation and fracture behaviour of indigenously developed modified 9Cr-1Mo steel for steam generator (SG) tube application has been examined at 823, 848 and 873 K. Creep tests were performed on flat creep specimens machined from normalised and tempered SG tubes at stresses ranging from 125 to 275 MPa. The stress dependence of minimum creep rate obeyed Norton's power law. Similarly, the rupture life dependence on stress obeyed a power law. The fracture mode remained transgranular at all test conditions examined. The analysis of creep data indicated that the steel obey Monkman-Grant and modified Monkman-Grant relationships and display high creep damage tolerance factor. The tertiary creep was examined in terms of the variations of time to onset of tertiary creep with rupture life, and a recently proposed concept of time to reach Monkman-Grant ductility, and its relationship with rupture life that depends only on damage tolerance factor. SG tube steel exhibited creep-rupture strength comparable to those reported in literature and specified in the nuclear design code RCC-MR.

  9. Machine and component residual life estimation through the application of neural networks

    International Nuclear Information System (INIS)

    Herzog, M.A.; Marwala, T.; Heyns, P.S.

    2009-01-01

    This paper concerns the use of neural networks for predicting the residual life of machines and components. In addition, the advantage of using condition-monitoring data to enhance the predictive capability of these neural networks was also investigated. A number of neural network variations were trained and tested with the data of two different reliability-related datasets. The first dataset represents the renewal case where the failed unit is repaired and restored to a good-as-new condition. Data were collected in the laboratory by subjecting a series of similar test pieces to fatigue loading with a hydraulic actuator. The average prediction error of the various neural networks being compared varied from 431 to 841 s on this dataset, where test pieces had a characteristic life of 8971 s. The second dataset were collected from a group of pumps used to circulate a water and magnetite solution within a plant. The data therefore originated from a repaired system affected by reliability degradation. When optimized, the multi-layer perceptron neural networks trained with the Levenberg-Marquardt algorithm and the general regression neural network produced a sum-of-squares error within 11.1% of each other for the renewal dataset. The small number of inputs and poorly mapped input space on the second dataset meant that much larger errors were recorded on some of the test data. The potential for using neural networks for residual life prediction and the advantage of incorporating condition-based data into the model was nevertheless proven for both examples

  10. Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel

    Directory of Open Access Journals (Sweden)

    Yu-Quan Peng

    2017-02-01

    Full Text Available The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around AC1, 900 °C (slightly below AC3, and 940 °C (moderately above AC3 for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

  11. Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel.

    Science.gov (United States)

    Peng, Yu-Quan; Chen, Tai-Cheng; Chung, Tien-Jung; Jeng, Sheng-Long; Huang, Rong-Tan; Tsay, Leu-Wen

    2017-02-08

    The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ) of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around A C1 ), 900 °C (slightly below A C3 ), and 940 °C (moderately above A C3 ) for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT) at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

  12. Creep and creep fatigue crack behavior of 1Cr- and 9Cr-steels

    International Nuclear Information System (INIS)

    Maile, K.; Klenk, A.; Schellenberg, G.; Granacher, J.; Tramer, M.

    2000-01-01

    A large database for creep crack initiation and propagation under constant load conditions is available on conventional power plant steels of types 1%Cr and 12%Cr. Modern plants are often used in the medium and peak load regime, thus the dominant loading situation in high temperature components is creep fatigue. For life assessment data about crack initiation and growth under creep fatigue loading are required. These characteristics can not be substituted by pure fatigue or creep crack data. Therefore, a comprehensive test programme was started to investigate the creep fatigue crack behaviour of a 1%CrMoNiV turbine rotor steel (30CrMoNiV 4 11) at 550 C and a new 9%CrMoVNb pipe steel (type P 9 1) at 600 C. DENT-specimen with 15 and 60 mm thickness as well as side grooved CT-specimen with 25 and 50 mm thickness have been tested to determine possible influences of geometry and thus to check the transferability of the data to components. The creep fatigue crack growth results of tests with dwell times between t H = 0,32h and 10 h lie in the scatterbands given by creep crack growth results. Nevertheless a higher crack growth rate under creep fatigue conditions can be stated. An increase in crack growth rate due to creep fatigue is clearly visible. Loading situations with frequencies higher than 1.10 -4 Hz should be not assessed with pure creep crack results or sufficient safety margins have to be applied. (orig.)

  13. Super long-term creep tests of advanced HP and IP rotor steels

    Energy Technology Data Exchange (ETDEWEB)

    Tchizhik, A.A. [The Polzunov Central Boiler and Turbine Institute, Department the Fatigue Life of Materials for Power Plans Equipment, St. Petersburg (Russian Federation)

    1998-12-31

    A creep model has been developed for predicting the long-term creep behavior, in excess of 200,000 h for advanced materials.The new creep theory is based on a continuum microdamage model and is used to calculate the fields of stress and strain and wedge and cavities damage in critical components of steam and gas turbines. The application of this new model increases the reliability and service life of modern turbines. The accuracy of the model to predict long - term creep behavior, creep ductility was verified using the data bank of super long-term creep tests of advanced materials. (orig.) 12 refs.

  14. Super long-term creep tests of advanced HP and IP rotor steels

    Energy Technology Data Exchange (ETDEWEB)

    Tchizhik, A A [The Polzunov Central Boiler and Turbine Institute, Department the Fatigue Life of Materials for Power Plans Equipment, St. Petersburg (Russian Federation)

    1999-12-31

    A creep model has been developed for predicting the long-term creep behavior, in excess of 200,000 h for advanced materials.The new creep theory is based on a continuum microdamage model and is used to calculate the fields of stress and strain and wedge and cavities damage in critical components of steam and gas turbines. The application of this new model increases the reliability and service life of modern turbines. The accuracy of the model to predict long - term creep behavior, creep ductility was verified using the data bank of super long-term creep tests of advanced materials. (orig.) 12 refs.

  15. Life cycle assessment and residue leaching: the importance of parameter, scenario and leaching data selection.

    Science.gov (United States)

    Allegrini, E; Butera, S; Kosson, D S; Van Zomeren, A; Van der Sloot, H A; Astrup, T F

    2015-04-01

    Residues from industrial processes and waste management systems (WMSs) have been increasingly reutilised, leading to landfilling rate reductions and the optimisation of mineral resource utilisation in society. Life cycle assessment (LCA) is a holistic methodology allowing for the analysis of systems and products and can be applied to waste management systems to identify environmental benefits and critical aspects thereof. From an LCA perspective, residue utilisation provides benefits such as avoiding the production and depletion of primary materials, but it can lead to environmental burdens, due to the potential leaching of toxic substances. In waste LCA studies where residue utilisation is included, leaching has generally been neglected. In this study, municipal solid waste incineration bottom ash (MSWI BA) was used as a case study into three LCA scenarios having different system boundaries. The importance of data quality and parameter selection in the overall LCA results was evaluated, and an innovative method to assess metal transport into the environment was applied, in order to determine emissions to the soil and water compartments for use in an LCA. It was found that toxic impacts as a result of leaching were dominant in systems including only MSWI BA utilisation, while leaching appeared negligible in larger scenarios including the entire waste system. However, leaching could not be disregarded a priori, due to large uncertainties characterising other activities in the scenario (e.g. electricity production). Based on the analysis of relevant parameters relative to leaching, and on general results of the study, recommendations are provided regarding the use of leaching data in LCA studies. Copyright © 2014 Elsevier Ltd. All rights reserved.

  16. Life cycle assessment and residue leaching: The importance of parameter, scenario and leaching data selection

    Energy Technology Data Exchange (ETDEWEB)

    Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, 2800 Lyngby (Denmark); Butera, S. [Technical University of Denmark, Department of Environmental Engineering, Building 115, 2800 Lyngby (Denmark); Kosson, D.S. [Vanderbilt University, Department of Civil and Environmental Engineering, Box 1831 Station B, Nashville, TN 37235 (United States); Van Zomeren, A. [Energy Research Centre of the Netherlands (ECN), Department of Environmental Risk Assessment, P.O. Box 1, 1755 ZG Petten (Netherlands); Van der Sloot, H.A. [Hans van der Sloot Consultancy, Dorpsstraat 216, 1721 BV Langedijk (Netherlands); Astrup, T.F. [Technical University of Denmark, Department of Environmental Engineering, Building 115, 2800 Lyngby (Denmark)

    2015-04-15

    Highlights: • Relevance of metal leaching in waste management system LCAs was assessed. • Toxic impacts from leaching could not be disregarded. • Uncertainty of toxicity, due to background activities, determines LCA outcomes. • Parameters such as pH and L/S affect LCA results. • Data modelling consistency and coverage within an LCA are crucial. - Abstract: Residues from industrial processes and waste management systems (WMSs) have been increasingly reutilised, leading to landfilling rate reductions and the optimisation of mineral resource utilisation in society. Life cycle assessment (LCA) is a holistic methodology allowing for the analysis of systems and products and can be applied to waste management systems to identify environmental benefits and critical aspects thereof. From an LCA perspective, residue utilisation provides benefits such as avoiding the production and depletion of primary materials, but it can lead to environmental burdens, due to the potential leaching of toxic substances. In waste LCA studies where residue utilisation is included, leaching has generally been neglected. In this study, municipal solid waste incineration bottom ash (MSWI BA) was used as a case study into three LCA scenarios having different system boundaries. The importance of data quality and parameter selection in the overall LCA results was evaluated, and an innovative method to assess metal transport into the environment was applied, in order to determine emissions to the soil and water compartments for use in an LCA. It was found that toxic impacts as a result of leaching were dominant in systems including only MSWI BA utilisation, while leaching appeared negligible in larger scenarios including the entire waste system. However, leaching could not be disregarded a priori, due to large uncertainties characterising other activities in the scenario (e.g. electricity production). Based on the analysis of relevant parameters relative to leaching, and on general results

  17. Creep properties and simulation of weld repaired low alloy heat resistant CrMo and Mo steels at 540 deg C. Sub project 1 - Ex-serviced parent metal and virgin weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Rui Wu; Storesund, Jan; Borggreen, Kjeld; Weilin Zang

    2006-10-15

    Many existing power generating and process plants, where low alloy heat resistant CrMo(V) steels are extensively used for critical components, have exceeded their design lifetime of usually 100,000 hours. Assessment of residual lifetime and extension of economic life by weld repair have become increasingly important and attractive. This project aims at i) performing weld repair and determining the degree of mismatching, ii) evaluating the creep properties of weld repairs, iii) analysing creep behaviour of weld repair and providing necessary data for further reliable simulations of weld repair creep behaviour in long term service, and iv), simulating and assessing lifetime and creep damage evolution of weld repair. Weld repair using 10 CrMo 9 10, 13 CrMo 4 4 and 15 Mo 3 consumables has been carried out in a service-exposed 10 CrMo 9 10 pipe. Creep specimens have been extracted from the service-exposed 10 CrMo 9 10 parent metal (PM), from the virgin 10 CrMo 9 10 weld metal (WM), from the virgin 13 CrMo 4 4 WM as well as from the virgin 15 Mo 3 WM. Iso-thermal uniaxial creep tests have been performed at 540 deg C in air. Pre- and post-metallography are carried out on the selected samples. FEM simulations using obtained creep data are executed. Pre-test metallography shows normal and acceptable weld repairs at given welding conditions. Creep tests demonstrate that the virgin 10 CrMo 9 10, 13 CrMo 4 4 and 15 Mo 3 WMs have apparently longer creep lifetime than the service-exposed CrMo 9 10 PM at higher stresses than 110 MPa. Among the weld metals, the longest creep lifetime is found in 10 CrMo 9 10. Higher creep strength and lower creep strain rate in the weld metals indicate an overmatch weld. At 95 MPa, however, lifetime of 13 CrMo 4 4 WM is surprisingly short (factors which may shorten lifetime are discussed and one more test will start to verify creep strength at low stress) and tests are still running for other two weld metals. More results regarding low stress

  18. Fracture mechanics and residual fatigue life analysis for complex stress fields. Technical report

    International Nuclear Information System (INIS)

    Besuner, P.M.

    1975-07-01

    This report reviews the development and application of an influence function method for calculating stress intensity factors and residual fatigue life for two- and three-dimensional structures with complex stress fields and geometries. Through elastic superposition, the method properly accounts for redistribution of stress as the crack grows through the structure. The analytical methods used and the computer programs necessary for computation and application of load independent influence functions are presented. A new exact solution is obtained for the buried elliptical crack, under an arbitrary Mode I stress field, for stress intensity factors at four positions around the crack front. The IF method is then applied to two fracture mechanics problems with complex stress fields and geometries. These problems are of current interest to the electric power generating industry and include (1) the fatigue analysis of a crack in a pipe weld under nominal and residual stresses and (2) fatigue analysis of a reactor pressure vessel nozzle corner crack under a complex bivariate stress field

  19. Life cycle assessment of disposal of residues from municipal solid waste incineration

    DEFF Research Database (Denmark)

    Birgisdottir, Harpa; Bhander, Gurbakhash Singh; Hauschild, Michael Zwicky

    2007-01-01

    Two disposal methods for MSWI bottom ash were assessed in a new life cycle assessment (LCA) model for road construction and disposal of residues. The two scenarios evaluated in the model were: (i) landfilling of bottom ash in a coastal landfill in Denmark and (ii) recycling of bottom ash as subbase...... layer in an asphalted secondary road. The LCA included resource and energy consumption, and emissions associated with upgrading of bottom ash, transport, landfilling processes, incorporation of bottom ash in road, substitution of natural gravel as road construction material and leaching of heavy metals...... and salts from bottom ash in road as well as in landfill. Environmental impacts associated with emissions to air, fresh surface water, marine surface water, groundwater and soil were aggregated into 12 environmental impact categories: Global Warming, Photochemical Ozone Formation, Nutrient Enrichment...

  20. Effect of residual stresses induced by prestressing on rolling element fatigue life

    Science.gov (United States)

    Parker, R. J.; Zaretsky, E. V.

    1972-01-01

    A mechanical prestress cycle suitable to induce compressive stress beneath the surface of the inner race of radially loaded 207-size bearings was determined. Compressive residual stress in excess 0.69 x 10 to the 9th power N/sq m (100,000 psi), as measured by X-ray diffraction, were induced at the depth of maximum shearing stress. The prestress cycle consisted of running the bearings for 25 hours at 2750 rpm at a radial load which produced a maximum Hertz stress of 3.3 x 10 to the 9th power N/sq m (480,000 psi) at the contact of the inner race and the heaviest loaded ball. Bearings subjected to this prestress cycle and subsequently fatigue tested gave a 10 percent fatigue life greater than twice that of a group of baseline bearings.

  1. Inspection procedure of buildings for the purpose of subsequent assessment of their residual life

    Directory of Open Access Journals (Sweden)

    Zolina Tat’yana Vladimirovna

    2014-12-01

    Full Text Available This paper considers and asserts the need to obtain the results of inspection of a building at the stage of its commissioning in order to apply comprehensive methodology for assessing its residual life. The author proposes to build regression relationship by correlating the levels of the time series dynamics of stress at certain points of the object calculation scheme considering the results of subsequent surveys. It allows estimating the wear rate of structural elements. The assessment of the reliability and durability of the building frame in a deterministic form is based on the limit states method. The application of this method allows taking into account the random nature of not only the combination of existing loads, but also the strength properties of construction materials by creating a system of safety factors.

  2. Empirical likelihood based detection procedure for change point in mean residual life functions under random censorship.

    Science.gov (United States)

    Chen, Ying-Ju; Ning, Wei; Gupta, Arjun K

    2016-05-01

    The mean residual life (MRL) function is one of the basic parameters of interest in survival analysis that describes the expected remaining time of an individual after a certain age. The study of changes in the MRL function is practical and interesting because it may help us to identify some factors such as age and gender that may influence the remaining lifetimes of patients after receiving a certain surgery. In this paper, we propose a detection procedure based on the empirical likelihood for the changes in MRL functions with right censored data. Two real examples are also given: Veterans' administration lung cancer study and Stanford heart transplant to illustrate the detecting procedure. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.

  3. Long term creep strength of silver alloyed copper

    International Nuclear Information System (INIS)

    Auerkari, P.; Sandlin, S.

    1988-12-01

    The long term creep strength of silver alloyed copper has been estimated using literature creep data for materials with less than 0.1% Ag. The available data was very limited, and it was necessary to test the differences between various data sets and extrapolation methods. Assuming constant stress level and constant or changing temperature, the creep behaviour has been assessed using mainly Larson-Miller and theta-projection approaches. The calculations indicate that the different extrapolation methods and data sources can yield strongly different life estimates. With the available incomplete data the theta projection method may give the conservative life predictions, whereas the Larson-Miller approach grossly overestimates creep life. It is recommended that supplementary data is acquired to better assess the long term creep properties of canisters in repository conditions

  4. Creep in buffer clay

    International Nuclear Information System (INIS)

    Pusch, R.; Adey, R.

    1999-12-01

    The study involved characterization of the microstructural arrangement and molecular forcefields in the buffer clay for getting a basis for selecting suitable creep models. It is concluded that the number of particles and wide range of the particle bond spectrum require that stochastical mechanics and thermodynamics will be considered and they are basic to the creep model proposed for predicting creep settlement of the canisters. The influence of the stress level on creep strain of MX-80 clay is not well known but for the buffer creep is approximately proportional to stress. Theoretical considerations suggest a moderate impact for temperatures up to 90 deg C and this is supported by model experiments. It is believed that the assumption of strain being proportional to temperature is conservative. The general performance of the stochastic model can be illustrated in principle by use of visco-elastic rheological models implying a time-related increase in viscosity. The shear-induced creep settlement under constant volume conditions calculated by using the proposed creep model is on the order of 1 mm in ten thousand years and up to a couple of millimeters in one million years. It is much smaller than the consolidation settlement, which is believed to be on the order of 10 mm. The general conclusion is that creep settlement of the canisters is very small and of no significance to the integrity of the buffer itself or of the canisters

  5. Effect of laser shock peening on residual stress and fatigue life of clad 2024 aluminium sheet containing scribe defects

    International Nuclear Information System (INIS)

    Dorman, M.; Toparli, M.B.; Smyth, N.; Cini, A.; Fitzpatrick, M.E.; Irving, P.E.

    2012-01-01

    Highlights: ► Effect of laser peen intensity on local residual stress fields in 2024 aluminium. ► Peening induces significant changes in surface topography and local hardness. ► Residual stress at peen spot centre in tension, spot overlap in compression. ► Notched fatigue lives increased; crack morphology correlated to residual stress field. ► Large peening power densities can cause fatigue life reduction in notched samples. - Abstract: Laser peening at a range of power densities has been applied to 2 mm-thick sheets of 2024 T351 aluminium. The induced residual stress field was measured using incremental hole drilling and synchrotron X-ray diffraction techniques. Fatigue samples were subjected to identical laser peening treatments followed by scribing at the peen location to introduce stress concentrations, after which they were fatigue tested. The residual stresses were found to be non-biaxial: orthogonal to the peen line they were tensile at the surface, moving into the desired compression with increased depth. Regions of peen spot overlap were associated with large compression strains; the centre of the peen spot remaining tensile. Fatigue lives showed moderate improvement over the life of unpeened samples for 50 μm deep scribes, and slight improvement for samples with 150 μm scribes. Use of the residual stress intensity K resid approach to calculate fatigue life improvement arising from peening was unsuccessful at predicting the relative effects of the different peening treatments. Possible reasons for this are explored.

  6. On the change points of mean residual life and failure rate functions for some generalized gamma type distributions

    Directory of Open Access Journals (Sweden)

    Parsa M.

    2014-01-01

    Full Text Available Mean residual life and failure rate functions are ubiquitously employed in reliability analysis. The term of useful period of lifetime distributions of bathtub-shaped failure rate functions is referred to the flat rigion of this function and has attracted authors and researchers in reliability, actuary, and survival analysis. In recent years, considering the change points of mean residual life and failure rate functions has been extensively utelized in determining the optimum burn-in time. In this paper we investigate the difference between the change points of failure rate and mean residual life functions of some generalized gamma type distributions due to the capability of these distributions in modeling various bathtub-shaped failure rate functions.

  7. Viscoelastic characterization of carbon fiber-epoxy composites by creep and creep rupture tests

    International Nuclear Information System (INIS)

    Farina, Luis Claudio

    2009-01-01

    One of the main requirements for the use of fiber-reinforced polymer matrix composites in structural applications is the evaluation of their behavior during service life. The warranties of the integrity of these structural components demand a study of the time dependent behavior of these materials due to viscoelastic response of the polymeric matrix and of the countless possibilities of design configurations. In the present study, creep and creep rupture test in stress were performed in specimens of unidirectional carbon fiber-reinforced epoxy composites with fibers orientations of 60 degree and 90 degree, at temperatures of 25 and 70 degree C. The aim is the viscoelastic characterization of the material through the creep curves to some levels of constant tension during periods of 1000 h, the attainment of the creep rupture envelope by the creep rupture curves and the determination of the transition of the linear for non-linear behavior through isochronous curves. In addition, comparisons of creep compliance curves with a viscoelastic behavior prediction model based on Schapery equation were also performed. For the test, a modification was verified in the behavior of the material, regarding the resistance, stiffness and deformation, demonstrating that these properties were affected for the time and tension level, especially in work temperature above the ambient. The prediction model was capable to represent the creep behavior, however the determination of the equations terms should be considered, besides the variation of these with the applied tension and the elapsed time of test. (author)

  8. Spherical Indentation Techniques for Creep Property Evaluation Considering Transient Creep

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Dongkyu; Kim, Minsoo; Lee, Hyungyil [Sogang Univ., Seoul, (Korea, Republic of); Lee, Jin Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-11-15

    Creep through nanoindentations has attracted increasing research attention in recent years. Many studies related to indentation creep tests, however, have simply focused on the characteristics of steady-state creep, and there exist wide discrepancies between the uniaxial test and the indentation test. In this study, we performed a computational simulation of spherical indentations, and we proposed a method for evaluating the creep properties onsidering transient creep. We investigated the material behavior with variation of creep properties and expressed it using regression equations for normalized variables. We finally developed a program to evaluate the creep properties considering transient creep. By using the proposed method, we successfully obtained creep exponents with an average error less than 1.1 and creep coefficients with an average error less than 2.3 from the load-depth curve.

  9. Spherical Indentation Techniques for Creep Property Evaluation Considering Transient Creep

    International Nuclear Information System (INIS)

    Lim, Dongkyu; Kim, Minsoo; Lee, Hyungyil; Lee, Jin Haeng

    2013-01-01

    Creep through nanoindentations has attracted increasing research attention in recent years. Many studies related to indentation creep tests, however, have simply focused on the characteristics of steady-state creep, and there exist wide discrepancies between the uniaxial test and the indentation test. In this study, we performed a computational simulation of spherical indentations, and we proposed a method for evaluating the creep properties onsidering transient creep. We investigated the material behavior with variation of creep properties and expressed it using regression equations for normalized variables. We finally developed a program to evaluate the creep properties considering transient creep. By using the proposed method, we successfully obtained creep exponents with an average error less than 1.1 and creep coefficients with an average error less than 2.3 from the load-depth curve

  10. Creep properties of discontinuous fibre composites with partly creeping fibres

    International Nuclear Information System (INIS)

    Bilde-Soerensen, J.B.; Lilholt, H.

    1977-05-01

    In a previous report (RISO-M-1810) the creep properties of discontinuous fibre composites with non-creeping fibres were analyzed. In the present report this analysis is extended to include the case of discontinuous composites with partly creeping fibres. It is shown that the creep properties of the composite at a given strain rate, epsilonsub(c), depend on the creep properties of the matrix at a strain rate higher than epsilonsub(c), and on the creep properties of the fibres at epsilonsub(c). The composite creep law is presented in a form which permits a graphical determination of the composite creep curve. This can be constructed on the basis of the matrix and the fibre creep curves by vector operations in a log epsilon vs. log sigma diagram. The matrix contribution to the creep strength can be evaluated by a simple method. (author)

  11. Residual life assessment of overhead transmission lines 110 kV and above and determination of their reconstruction terms

    Directory of Open Access Journals (Sweden)

    Uteuliyev Bauyrzhan

    2017-01-01

    Full Text Available In this article is given a method for assessment the residual life of overhead transmission lines on reinforced concrete supports with centrifuged poles. Reinforced concrete poles of supports, wires and lightning protection cables are adopted as the main elements. The intensity of change in the actual state parameters of these elements is determined by the laws of random variables distribution that allow predicting the residual life and the timing of repairs and reconstruction of overhead transmission lines. The parameters of natural climatic conditions and other external factors are considered by including of coefficients into the formula for changing the actual state parameters.

  12. Creep fatigue design of FBR components

    International Nuclear Information System (INIS)

    Bhoje, S.B.; Chellapandi, P.

    1997-01-01

    This paper deals with the characteristic features of Fast Breeder Reactor (FBR) with reference to creep fatigue, current creep fatigue design approach in compliance with RCCMR (1987) design code, material data, effects of weldments and neutron irradiation, material constitutive models employed, structural analysis and further R and D required for achieving maturity in creep fatigue design of FBR components. For the analysis reported in this paper, material constitutive models developed based on ORNIb (Oak Ridge National Laboratory) and Chaboche viscoplastic theories are employed to demonstrate the potential of FBR components for higher plant temperatures and/or longer life. The results are presented for the studies carried out towards life prediction of Prototype Fast Breeder Reactor (PFBR) components. (author). 24 refs, 8 figs, 5 tabs

  13. Metallurgical principles of creep processes

    International Nuclear Information System (INIS)

    Bolton, C.J.

    1977-12-01

    A brief review is presented of current theories of a number of the physical processes which can be involved in deformation and fracture under creep conditions. The processes considered are power law creep, diffusion creep, grain boundary sliding, cavitation and other modes of failure, and creep crack growth. The note concludes with some suggestions for future work. (author)

  14. Bioethanol production from corn stover residues. Process design and Life Cycle Assessment

    International Nuclear Information System (INIS)

    De Bari, I.; Dinnino, G.; Braccio, G.

    2008-01-01

    In this report, the mass and energy balance along with a land-to-wheel Life Cycle Assessment (LCA) is described for a corn stover-to-ethanol industrial process assumed to consist of the main technologies being researched at ENEA TRISAIA: pretreatment by steam explosion and enzymatic hydrolysis. The modelled plant has a processing capacity of 60kt/y (dimensioned on realistic supplying basins of residues in Italy); biomass is pre-treated by acid catalyzed-steam explosion; cellulose and hemicelluloses are hydrolyzed and separately fermented; enzymes are on-site produced. The main target was to minimize the consumption of fresh water, enzymes and energy. The results indicate that the production of 1kg bio ethanol (95.4 wt%) requires 3.5 kg biomass dry matter and produces an energy surplus up to 740 Wh. The main purpose of the LCA analysis was to assess the environmental impact of the entire life cycle from the bio ethanol production up to its end-use as E10 blended gasoline. Boustead Model was used as tool to compile the life cycle inventory. The results obtained and discussed in this reports suffer of some limitations deriving from the following main points: some process yields have been extrapolated according to optimistic development scenarios; the energy and steam recovery could be lower than that projected because of lacks in the real systems; water recycle could be limited by the yeast tolerance toward the potential accumulation of toxic compounds. Nevertheless, the detailed process analysis here provided has its usefulness in: showing the challenging targets (even if they are ambitious) to bet on to make the integrated process feasible; driving the choice of the most suitable technologies to bypass some process bottlenecks [it

  15. Life cycle assessment of innovative technology for energy production from automotive shredder residue.

    Science.gov (United States)

    Rinaldi, Caterina; Masoni, Paolo; Salvati, Fabio; Tolve, Pietro

    2015-07-01

    Automotive Shredder Residue (ASR) is a problematic waste material remaining after shredding and recovery processes of end-of-life vehicles (ELVs). Its heterogeneous grain size and composition make difficult its recovery or disposal. Although ASR accounts for approximately 20% to 25% of the weight of an ELV, the European Union (EU)'s ELV Directive (2000/53/EC) requires that by 2015 a minimum 95% of the weight of an ELV must be reused or recovered, including a 10% weight energy recovery. The quantity of ASR is relevant: Approximately 2.4 million tons are generated in the EU each year and most of it is sent to landfills. This article describes a life cycle model of the "TEKNE-Fluff" process designed to make beneficial use of ASR that is based on the results of an experimental pilot plant for pyro-gasification, combustion, cogeneration, and emissions treatment of ASR. The goal of the research was the application of life cycle assessment (LCA) methodology to identify the environmental hot spots of the "TEKNE system" and use scenario analysis to check solutions to improve its environmental profile, supporting the design and industrialization process. The LCA was conducted based on data modeled from the experimental campaign. Moreover, different scenarios on shares of electricity and thermal energy produced by the cogeneration system and alternative treatment processes for the waste produced by the technology were compared. Despite the limitation of the research (results based on scaling up experimental data by modeling), impact assessment results are promising and sufficiently robust, as shown by Monte Carlo analysis. The TEKNE technology may become an interesting solution for the problem of ASR management: Besides representing an alternative to landfill disposal, the energy produced could avoid significant impacts on fossil resources depletion (a plant of 40,000 tons/y capacity could produce ∼ 147,000 GJ/yr, covering the annual need of ∼ 13,500 households). © 2015

  16. 典型使用条件对发动机涡轮叶片蠕变寿命消耗的影响研究%Impact of Typical Operating Conditions on Creep Life Consumption for Aero Engine Turbine Blade

    Institute of Scientific and Technical Information of China (English)

    李本威; 赵勇; 蒋科艺; 李钊

    2017-01-01

    为开展发动机涡轮叶片使用寿命监视及掌握典型使用条件对高压涡轮叶片蠕变寿命消耗的影响规律,利用发动机性能仿真程序与使用载荷多场耦合分析方法建立了涡轮叶片寿命消耗综合分析模型,并通过引入寿命消耗因子,定量给出了飞行高度、环境温度、飞行马赫数、高压转子转速等使用条件对涡轮叶片温度与应力以及蠕变寿命消耗的影响规律.结果表明,各使用因素均对涡轮叶片的蠕变寿命消耗具有较大影响,其中以高压转子转速的影响最大,转速升高1%其对数寿命消耗因子升高约0.4.%In order to develop turbine blade life usage monitoring and understand impact of typical operat?ing conditions on creep life consumption of high pressure turbine blade, an integrated turbine blade life con?sumption analysis model was established based on engine performance simulation model and multi-field conju?gate method. Through introducing the life consumption factor , quantitative impact of typical operating condi?tions,such as flight altitude,ambient temperature,flight Mach number and high pressure rotor speed,on tur?bine blade temperature,stress and creep life consumption was found. Results show that operating condition in?deed has a significant impact on turbine blade creep life consumption , among which the high pressure rotor speed has the maximal impact that logarithmic life consumption factor increases about 0.4 with rotor speed raise 1%.

  17. Examination of the creep behaviour of microstructurally unstable ferritic steels

    International Nuclear Information System (INIS)

    Williams, K.R.

    1981-01-01

    The inherent microstructural instability of 1/2Cr 1/2Mo 1/4V; 21/4Cr 1Mo and carbon steels creep tested or service exposed at low stresses is demonstrated. Measurements of important dispersion parameters have been made during creep life and have been found to follow normal coarsening kinetics. Using the measured time dependent change of the dispersion parameters, a dislocation source controlled model for recovery creep is used and further developed. The model allows the calculation of the Manson-Haferd plot of log (time to failure) against temperature for unstable steels. In addition, a classification of material stability is proposed, based on the ratio of time to fracture, t(sub f), and time to tertiary creep, tsub(t). This classification enables estimates of remaining creep life to be based either on well established criteria for stable materials or modifications of these criteria for unstable steels. (author)

  18. Micromechanical studies of cyclic creep fracture under stress controlled loading

    DEFF Research Database (Denmark)

    van der Giessen, Erik; Tvergaard, Viggo

    1996-01-01

    is based on numerical unit cell analyses for a planar polycrystal model with the grains and grain boundaries modeled individually, in order to investigate the interactions between the mechanisms involved and to account for the build-up of residual stress fields during cycling. The behaviour of a limiting......This paper deals with a study of intergranular failure by creep cavitation under stress-controlled cyclic loading conditions. Loading is assumed to be slow enough that diffusion and creep mechanisms (including grain boundary sliding) dominate, leading to intergranular creep fracture. This study...

  19. Uniaxial and Multiaxial Creep Testing of Copper

    International Nuclear Information System (INIS)

    Auerkari, Pertti; Holmstroem, Stefan; Veivo, Juha; Salonen, Jorma; Nenonen, Pertti; Laukkanen, Anssi

    2003-12-01

    Multiaxial (compact tension, CT) creep testing has been performed for copper with 79 ppm phosphorus and 60 ppm oxygen. The test load levels were selected according to results from preceding uniaxial creep testing and FE analysis of the CT specimens. Interrupted testing was used for metallographic inspection of the specimens for creep damage. After 7,900 h and 10,300 h of testing at 150 deg C and 46 MPa (reference stress), inspected CT specimens showed cavity indications with a low maximum density ( 2 ) and a typical maximum dimension of less than about 1 μm near the notch tip. From previous experience on creep cavitation damage, the expected minimum life to crack initiation at the notch tip would be at least 40,000 hours, but could be considerably longer because the cavity indications are suspected to originate at least partly from precipitates in specimen preparation. The interrupted testing of CT specimens also showed a 'segregation zone' along some grain boundaries, mainly near the notch tip. This zone appears to contain more P and O than the surrounding matrix, but less than the narrow grain boundary films that are already present in the as-new material. The zone is readily etched and shows a relatively sharp edge towards the matrix without an obvious phase boundary. Using converted multiaxial (CT) testing results, the predicted isothermal uniaxial creep life at 150 deg C/46 MPa is about 1,900 years. The corresponding creep life directly predicted from uniaxial data is 3,100 years, when estimated from a parametric best fit expression according to PD6605. Although the two results are satisfactorily within a factor of two in time, the uncertainties in the extended extrapolations remain large. Further testing is recommended, with at least two creep enhancing factors present. Such testing could include notched creep testing at 120-180 deg C in a corrosive environment, and notched model vessel creep testing at elevated pressure. It is also recommended that longer

  20. Predicting creep rupture from early strain data

    International Nuclear Information System (INIS)

    Holmstroem, Stefan; Auerkari, Pertti

    2009-01-01

    To extend creep life modelling from classical rupture modelling, a robust and effective parametric strain model has been developed. The model can reproduce with good accuracy all parts of the creep curve, economically utilising the available rupture models. The resulting combined model can also be used to predict rupture from the available strain data, and to further improve the rupture models. The methodology can utilise unfailed specimen data for life assessment at lower stress levels than what is possible from rupture data alone. Master curves for creep strain and rupture have been produced for oxygen-free phosphorus-doped (OFP) copper with a maximum testing time of 51,000 h. Values of time to specific strain at given stress (40-165 MPa) and temperature (125-350 deg. C) were fitted to the models in the strain range of 0.1-38%. With typical inhomogeneous multi-batch creep data, the combined strain and rupture modelling involves the steps of investigation of the data quality, extraction of elastic and creep strain response, rupture modelling, data set balancing and creep strain modelling. Finally, the master curves for strain and rupture are tested and validated for overall fitting efficiency. With the Wilshire equation as the basis for the rupture model, the strain model applies classical parametric principles with an Arrhenius type of thermal activation and a power law type of stress dependence for the strain rate. The strain model also assumes that the processes of primary and secondary creep can be reasonably correlated. The rupture model represents a clear improvement over previous models in the range of the test data. The creep strain information from interrupted and running tests were assessed together with the rupture data investigating the possibility of rupture model improvement towards lower stress levels by inverse utilisation of the combined rupture based strain model. The developed creep strain model together with the improved rupture model is

  1. Cavitation contributes substantially to tensile creep in silicon nitride

    International Nuclear Information System (INIS)

    Luecke, W.E.; Wiederhorn, S.M.; Hockey, B.J.; Krause, R.F. Jr.; Long, G.G.

    1995-01-01

    During tensile creep of a hot isostatically pressed (HIPed) silicon nitride, the volume fraction of cavities increases linearly with strain; these cavities produce nearly all of the measured strain. In contrast, compressive creep in the same stress and temperature range produces very little cavitation. A stress exponent that increases with stress (var-epsilon ∝ σ n , 2 < n < 7) characterizes the tensile creep response, while the compressive creep response exhibits a stress dependence of unity. Furthermore, under the same stress and temperature, the material creeps nearly 100 times faster in tension than in compression. Transmission electron microscopy (TEM) indicates that the cavities formed during tensile creep occur in pockets of residual crystalline silicate phase located at silicon nitride multigrain junctions. Small-angle X-ray scattering (SAXS) from crept material quantifies the size distribution of cavities observed in TEM and demonstrates that cavity addition, rather than cavity growth, dominates the cavitation process. These observations are in accord with a model for creep based on the deformation of granular materials in which the microstructure must dilate for individual grains t slide past one another. During tensile creep the silicon nitride grains remain rigid; cavitation in the multigrain junctions allows the silicate to flow from cavities to surrounding silicate pockets, allowing the dilation of the microstructure and deformation of the material. Silicon nitride grain boundary sliding accommodates this expansion and leads to extension of the specimen. In compression, where cavitation is suppressed, deformation occurs by solution-reprecipitation of silicon nitride

  2. High-Temperature Creep-Fatigue Behavior of Alloy 617

    Directory of Open Access Journals (Sweden)

    Rando Tungga Dewa

    2018-02-01

    Full Text Available This paper presents the high-temperature creep-fatigue testing of a Ni-based superalloy of Alloy 617 base metal and weldments at 900 °C. Creep-fatigue tests were conducted with fully reversed axial strain control at a total strain range of 0.6%, 1.2%, and 1.5%, and peak tensile hold time of 60, 180, and 300 s. The effects of different constituents on the combined creep-fatigue endurance such as hold time, strain range, and stress relaxation behavior are discussed. Under all creep-fatigue tests, weldments’ creep-fatigue life was less than base metal. In comparison with the low-cycle fatigue condition, the introduction of hold time decreased the cycle number of both base metal and weldments. Creep-fatigue lifetime in the base metal was continually decreased by increasing the tension hold time, except for weldments under longer hold time (>180 s. In all creep-fatigue tests, intergranular brittle cracks near the crack tip and thick oxide scales at the surface were formed, which were linked to the mixed-mode creep and fatigue cracks. Creep-fatigue interaction in the damage-diagram (D-Diagram (i.e., linear damage summation was evaluated from the experimental results. The linear damage summation was found to be suitable for the current limited test conditions, and one can enclose all the data points within the proposed scatter band.

  3. Analytical tools and methodologies for evaluation of residual life of contacting pressure tubes in the early generation of Indian PHWRs

    International Nuclear Information System (INIS)

    Sinha, S.K.; Madhusoodanan, K.; Rupani, B.B.; Sinha, R.K.

    2002-01-01

    In-service life of a contacting Zircaloy-2 pressure tube (PT) in the earlier generation of Indian PHWRs, is limited mainly due to the accelerated hydrogen pick-up and nucleation and growth of hydride blister(s) at the cold spot(s) formed on outside surface of pressure tube as a result of its contact with the calandria tube (CT). The activities involving development of the analytical models for simulating the degradation mechanisms leading to PT-CT contact and the methodologies for the revaluation of their safe life under such condition form the important part of our extensive programme for the life management of contacting pressure tubes. Since after the PT-CT contact, rate of hydrogen pick-up and nucleation and growth of hydride blisters govern the safe residual life of the pressure tube, two analytical models (a) hydrogen pick-up model ('HYCON') and (b) model for the nucleation and growth of hydride blister at the contact spot ('BLIST -2D') have been developed in-house to estimate the extent of degradation caused by them. Along with them, a methodology for evaluation of safe residual life has also been formulated for evaluating the safe residual life of the contacting channels. This paper gives the brief description of the models and the methodologies relevant for the contacting Zircaloy-2 pressure tubes. (author)

  4. Effect of sodium on the creep-rupture behavior of type 304 stainless steel

    International Nuclear Information System (INIS)

    Natesan, K.; Chopra, O.K.; Kassner, T.F.

    1976-01-01

    Uniaxial creep-rupture data have been obtained for Type 304 stainless steel in the solution-annealed condition and after exposure to a flowing sodium environment at temperatures of 700, 650, and 600 0 C.The specimens were exposed to sodium for time periods between 120 and 5012 h to produce carbon penetration depths of approximately 0.010, 0.020, and 0.038 cm in the steel. Results showed that, as the depth of carbon penetration and the average carbon concentration in the steel increase, the rupture life increases and the minimum creep rate decreases. Creep correlations that relate rupture life, minimum creep rate, and time-to-tertiary creep were developed for the steel in both the solution-annealed and sodium-exposed conditions. Isochronous stress-creep strain curves and results on the calculations of the stress levels for 1 percent creep strain and long-term rupture life are also presented. 11 fig

  5. Service life prediction. Development of models for predicting the service life of power plant components subject to thermomechanical creep fatigue; Lebensdauervorhersage. Entwicklung von Modellen zur Lebensdauervorhersage von Kraftwerksbauteilen unter thermisch-mechanischer Kriechermuedungsbeanspruchung. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Cui, L.; Scholz, A. [Technische Univ. Darmstadt (Germany). Institut fuer Werkstoffkunde; Hartrott, P. von; Schlesinger, M. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

    2009-07-01

    Extensive use is made of massive components of heat resistant and highly heat resistant materials in installations of the power and heating industry. These components are exposed to varying thermomechanical stress as a result of ramping-up and down processes. In this research project two computer-assisted methods of predicting service life until crack initiation were extended to include cases of thermomechanical multi-axis stress conducive to creep fatigue and of superposition of high-cycle stress on power plant components. Investigations were limited to rotor steel of type X12CrMoWVNbN10-1-1. Complex thermomechanical multi-axis experiments were performed on round, notched and cruciform test specimens of close-to-life dimensions in order to demonstrate by experiment the validity of these models. The results of these calculations showed an acceptable degree of agreement between experiment and simulation for both models. Calculations on earlier TMF experiments performed at IfW on hollow specimens of 1%CrMoNiV showed good predictability for both the SARA and the ThoMat programme. Calculations on experiments performed at MPA Stuttgart on model bodies consisting of the same 1%CrMoNiV showed a predictability of acceptable variability considering the complexity of the stresses involved. A further outcome of this project is that the use of SARA appears universally suitable for the construction of new plants and in the service area, while the use of ThoMat appears suited for detail optimisation in the development process.

  6. Seismic Creep, USA Images

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Seismic creep is the constant or periodic movement on a fault as contrasted with the sudden rupture associated with an earthquake. It is a usually slow deformation...

  7. Irradiation Creep in Graphite

    Energy Technology Data Exchange (ETDEWEB)

    Ubic, Rick; Butt, Darryl; Windes, William

    2014-03-13

    An understanding of the underlying mechanisms of irradiation creep in graphite material is required to correctly interpret experimental data, explain micromechanical modeling results, and predict whole-core behavior. This project will focus on experimental microscopic data to demonstrate the mechanism of irradiation creep. High-resolution transmission electron microscopy should be able to image both the dislocations in graphite and the irradiation-induced interstitial clusters that pin those dislocations. The team will first prepare and characterize nanoscale samples of virgin nuclear graphite in a transmission electron microscope. Additional samples will be irradiated to varying degrees at the Advanced Test Reactor (ATR) facility and similarly characterized. Researchers will record microstructures and crystal defects and suggest a mechanism for irradiation creep based on the results. In addition, the purchase of a tensile holder for a transmission electron microscope will allow, for the first time, in situ observation of creep behavior on the microstructure and crystallographic defects.

  8. Biaxial Creep Specimen Fabrication

    International Nuclear Information System (INIS)

    JL Bump; RF Luther

    2006-01-01

    This report documents the results of the weld development and abbreviated weld qualification efforts performed by Pacific Northwest National Laboratory (PNNL) for refractory metal and superalloy biaxial creep specimens. Biaxial creep specimens were to be assembled, electron beam welded, laser-seal welded, and pressurized at PNNL for both in-pile (JOYO reactor, O-arai, Japan) and out-of-pile creep testing. The objective of this test campaign was to evaluate the creep behavior of primary cladding and structural alloys under consideration for the Prometheus space reactor. PNNL successfully developed electron beam weld parameters for six of these materials prior to the termination of the Naval Reactors program effort to deliver a space reactor for Project Prometheus. These materials were FS-85, ASTAR-811C, T-111, Alloy 617, Haynes 230, and Nirnonic PE16. Early termination of the NR space program precluded the development of laser welding parameters for post-pressurization seal weldments

  9. Biaxial Creep Specimen Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    JL Bump; RF Luther

    2006-02-09

    This report documents the results of the weld development and abbreviated weld qualification efforts performed by Pacific Northwest National Laboratory (PNNL) for refractory metal and superalloy biaxial creep specimens. Biaxial creep specimens were to be assembled, electron beam welded, laser-seal welded, and pressurized at PNNL for both in-pile (JOYO reactor, O-arai, Japan) and out-of-pile creep testing. The objective of this test campaign was to evaluate the creep behavior of primary cladding and structural alloys under consideration for the Prometheus space reactor. PNNL successfully developed electron beam weld parameters for six of these materials prior to the termination of the Naval Reactors program effort to deliver a space reactor for Project Prometheus. These materials were FS-85, ASTAR-811C, T-111, Alloy 617, Haynes 230, and Nirnonic PE16. Early termination of the NR space program precluded the development of laser welding parameters for post-pressurization seal weldments.

  10. Limit analysis via creep

    International Nuclear Information System (INIS)

    Taroco, E.; Feijoo, R.A.

    1981-07-01

    In this paper it is presented a variational method for the limit analysis of an ideal plastic solid. This method has been denominated as Modified Secundary Creep and enables to find the collapse loads through a minimization of a functional and a limit process. Given an ideal plastic material it is shown how to determinate the associated secundary creep constitutive equation. Finally, as an application, it is found the limit load in an pressurized von Mises rigid plastic sphere. (Author) [pt

  11. Accelerated Creep Testing of High Strength Aramid Webbing

    Science.gov (United States)

    Jones, Thomas C.; Doggett, William R.; Stnfield, Clarence E.; Valverde, Omar

    2012-01-01

    A series of preliminary accelerated creep tests were performed on four variants of 12K and 24K lbf rated Vectran webbing to help develop an accelerated creep test methodology and analysis capability for high strength aramid webbings. The variants included pristine, aged, folded and stitched samples. This class of webbings is used in the restraint layer of habitable, inflatable space structures, for which the lifetime properties are currently not well characterized. The Stepped Isothermal Method was used to accelerate the creep life of the webbings and a novel stereo photogrammetry system was used to measure the full-field strains. A custom MATLAB code is described, and used to reduce the strain data to produce master creep curves for the test samples. Initial results show good correlation between replicates; however, it is clear that a larger number of samples are needed to build confidence in the consistency of the results. It is noted that local fiber breaks affect the creep response in a similar manner to increasing the load, thus raising the creep rate and reducing the time to creep failure. The stitched webbings produced the highest variance between replicates, due to the combination of higher local stresses and thread-on-fiber damage. Large variability in the strength of the webbings is also shown to have an impact on the range of predicted creep life.

  12. Development project for a residual life evaluation system in LWR NPPs

    International Nuclear Information System (INIS)

    Hervia, F.; Francia, L.

    1995-01-01

    Economic and safety factors have stimulated the interest of Spanish NPPs towards the optimisation of NPP Residual Life Management, and consequently the need to have access to tools to support such management. This requirement has been the subject of a project, the main objectives of which are the identification of the most significant ageing factors in NPPs and their corresponding parameters, and the development of an associated integrated monitoring system. Work on the project was started by UNESA in September 1992 and is partly financed from PIE funds. This paper gives a general description of the objectives and activities of Phase 1, the Definition of the Core Project, which is nearing completion, and Phase 2, the Application of the Integrated System in a Pilot Plant. Phase 1 has confirmed the technical feasibility of the system and its suitability as a tool for the continuous evaluation of the plant condition. Furthermore, it has raised issues of great interest to NPPs. The results and conclusions of Phase 1 are currently being used to define the most suitable scope for the development and implementation of the system in the pilot plant (Phase 2), so that all the main functions of the system are tested without incurring unnecessary costs

  13. Factors influencing the life cycle burdens of the recovery of energy from residual municipal waste.

    Science.gov (United States)

    Burnley, Stephen; Coleman, Terry; Peirce, Adam

    2015-05-01

    A life cycle assessment was carried out to assess a selection of the factors influencing the environmental impacts and benefits of incinerating the fraction of municipal waste remaining after source-separation for reuse, recycling, composting or anaerobic digestion. The factors investigated were the extent of any metal and aggregate recovery from the bottom ash, the thermal efficiency of the process, and the conventional fuel for electricity generation displaced by the power generated. The results demonstrate that incineration has significant advantages over landfill with lower impacts from climate change, resource depletion, acidification, eutrophication human toxicity and aquatic ecotoxicity. To maximise the benefits of energy recovery, metals, particularly aluminium, should be reclaimed from the residual bottom ash and the energy recovery stage of the process should be as efficient as possible. The overall environmental benefits/burdens of energy from waste also strongly depend on the source of the power displaced by the energy from waste, with coal giving the greatest benefits and combined cycle turbines fuelled by natural gas the lowest of those considered. Regardless of the conventional power displaced incineration presents a lower environmental burden than landfill. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. Residual life assessment of French PWR vessel head penetrations through metallurgical analysis

    International Nuclear Information System (INIS)

    Pichon, C.; Boudot, R.; Benhamou, C.; Gelpi, A.

    1994-01-01

    In September 1991, a vessel head penetration was found leaking at Bugey 3 plant during the hydrotest included in the framework of decennial In Service Inspections. Non destructive examinations performed afterwards on several other plants have shown some cracked penetrations. Destructive expertise confirmed quickly that again this new problem is related to stress corrosion cracking of Alloy 600 used as base material. During the last 15 years, similar cracking have been met in steam generator tubes and secondly in pressurizer instrumentation tubes. In spite of all the work performed since that time an extension appears to be necessary for explaining the features of this new event; however material sensitivity, stress and temperature still remain the key parameters governing the behavior of Alloy 600 in PWR environment. In this paper, only the material sensitivity of vessel head penetrations is examined through metallurgical analysis in relation with SCC tests. On the basis of vessel head field experience in combination with thermomechanical process used for fabrication of original bars criteria for a sensitivity ranking of penetrations are proposed. Metallurgical investigations and SCC tests were carried out to support this sensitivity ranking. The final aim is to use such information among those quoted above for assessment of vessel heads residual life. This document is an overview of the work performed in France concerning the material sensitivity of forged Alloy 600. It represents an important part of the assessments and investigations undertaken in France on the stress corrosion cracking phenomenon affecting the reactor vessel head penetrations in PWR's

  15. Nonparametric Bayesian inference for mean residual life functions in survival analysis.

    Science.gov (United States)

    Poynor, Valerie; Kottas, Athanasios

    2018-01-19

    Modeling and inference for survival analysis problems typically revolves around different functions related to the survival distribution. Here, we focus on the mean residual life (MRL) function, which provides the expected remaining lifetime given that a subject has survived (i.e. is event-free) up to a particular time. This function is of direct interest in reliability, medical, and actuarial fields. In addition to its practical interpretation, the MRL function characterizes the survival distribution. We develop general Bayesian nonparametric inference for MRL functions built from a Dirichlet process mixture model for the associated survival distribution. The resulting model for the MRL function admits a representation as a mixture of the kernel MRL functions with time-dependent mixture weights. This model structure allows for a wide range of shapes for the MRL function. Particular emphasis is placed on the selection of the mixture kernel, taken to be a gamma distribution, to obtain desirable properties for the MRL function arising from the mixture model. The inference method is illustrated with a data set of two experimental groups and a data set involving right censoring. The supplementary material available at Biostatistics online provides further results on empirical performance of the model, using simulated data examples. © The Author 2018. Published by Oxford University Press. All rights reserved. For permissions, please e-mail: journals.permissions@oup.com.

  16. Sequential creep-fatigue interaction in austenitic stainless steel type 316L-SPH

    International Nuclear Information System (INIS)

    Tavassoli, A.A.; Mottot, M.; Petrequin, P.

    1986-01-01

    Influence of a prior creep or fatigue exposure on subsequent fatigue or creep properties of stainless steel type 316 L SPH has been investigated. The results obtained are used to verify the validity of time and cycle fraction rule and to obtain information on the effect of very long intermittent hold times on low cycle fatigue properties, as well as on transitory loads occurring during normal service of some structural components of LMFBR reactors. Creep and fatigue tests have been carried out at 600 0 C and under conditions yielding equal or different fatigue saturation and creep stresses. Prior creep damage levels introduced range from primary to tertiary creep, whilst those of fatigue span from 20 to 70 percent of fatigue life. In both creep-fatigue and fatigue-creep sequences in the absence of a permanent prior damage (cavitation or cracking) the subsequent resistance of 316 L-SPH to fatigue or creep is unchanged, if not improved. Thin foils prepared from the specimens confirmed these observations and showed that the dislocation substructure developed during the first mode of testing is quickly replaced by that of the second mode. Grain boundary cavitation does not occur in 316 L-SPH during creep exposures to well beyond the apparent end of secondary stage and as a result prior creep exposures up to approximately 80% of rupture life do not affect fatigue properties. Conversely, significant surface cracks were found in the prior fatigue tested specimens after above about 50% life. In the presence of such cracks the subsequent creep damage was localized at the tip of the main crack and the remaining creep life was found to be usually proportional to the effective specimen cross section. Creep and fatigue sequential damage are not necessarily additive and this type of loadings are in general less severe than the repeated creep-fatigue cycling. 17 refs.

  17. Evaluation of the creep cavitation behavior in Grade 91 steels

    International Nuclear Information System (INIS)

    Siefert, J.A.; Parker, J.D.

    2016-01-01

    Even in properly processed Grade 91 steel, the long term performance and creep rupture strength of base metal is below that predicted from a simple extrapolation of short term data. One of the mechanisms responsible for this reduction in strength is the development of creep voids. Importantly, nucleation, growth and inter linkage of voids under long term creep conditions also results in a significant loss of creep ductility. Thus, elongations to rupture of around 5% in 100,000 h are now considered normal for creep tests on many tempered martensitic steels. Similarly, creep damage development in the heat affected zones of welds results in low ductility cracking at times below the minimum expected life of base metal. In all cases, the relatively brittle behavior is directly a consequence of creep void development. Indeed, the results of component root cause analysis have shown that crack development in Grade 91 steel in-service components is also a result of the formation of creep voids. The present paper examines background on the nucleation and development of creep voids in 9%Cr type martensitic steels, presents information regarding methods which allow proper characterization of the creep voids and discusses factors affecting creep fracture behavior in tempered martensitic steels. It is apparent that the maximum zone of cavitation observed in Grade 91 steel welds occurred in a region in the heat affected zone which is ∼750 μm in width. This region corresponds to the band where the peak temperature during welding is in the range of ∼1150–920 °C.The cavity density in this band was over about 700 voids/mm"2 at an estimated creep life fraction of ∼99%. - Highlights: • The present paper examines background on the nucleation and development of creep voids in 9%Cr type martensitic steels. • Information regarding methods which allow proper characterization of the creep voids is also presented. • Factors affecting creep fracture behavior in tempered

  18. Creep feeding nursing beef calves.

    Science.gov (United States)

    Lardy, Gregory P; Maddock, Travis D

    2007-03-01

    Creep feeding can be used to increase calf weaning weights. However, the gain efficiency of free-choice, energy-based creep feeds is relatively poor. Generally, limit-feeding, high-protein creep feeds are more efficient, and gains may be similar to those produced by creep feeds offered free choice. Creep feeding can increase total organic matter intake and improve the overall energy status of the animal. Creep-fed calves tend to acclimate to the feedlot more smoothly than unsupplemented calves. Furthermore, provision of a high-starch creep feed may have a positive influence on subsequent carcass quality traits. Creep feeding can be applied to numerous environmental situations to maximize calf performance; however, beef cattle producers should consider their individual situations carefully before making the decision to creep feed.

  19. Consideration on evaluation of internal pressure creep rupture for tube with circumferential joint

    International Nuclear Information System (INIS)

    Nagato, Kotaro; Satoh, Keisuke

    1983-01-01

    The behavior of internal pressure creep rupture of the thin-walled cylinders with circumferential joints is affected by the combination of creep characteristics of parent materials and weld metals. In particular, the compatibility of the creep strain rate of parent materials and weld metals becomes an important controlling factor. The behavior of internal pressure creep of the welded parts in circumferential joint cylinders can be evaluated simply with the uniaxial creep data of parent materials and weld metals, considering it by approximately substituting with the creep behavior of a uniaxial longitudinal joint. The method of evaluation is, first, to analyze the breaking behavior of uniaxial longitudinal joints using the uniaxial creep characteristic values of parent materials and weld metals, and next, by combining the equation for the relation between the rupture times of uniaxial creep and internal pressure creep with the analyzed breaking behavior of uniaxial joints, the internal pressure creep rupture behavior of the cylinders with circumferential joints can be evaluated. The internal pressure creep behavior of the thin-walled cylinders with circumferential joints, their rupture life and the uniaxial creep rupture life of longitudinal joints, and the examination of Hastelloy X cylinders are reported. (Kako, I.)

  20. Fatigue life evaluation based on welding residual stress relaxation and notch strain approach for cruciform welded joint

    International Nuclear Information System (INIS)

    Han, Jeong Woo; Han, Seung Ho; Shin, Byung Chun; Kim, Jae Hoon

    2003-01-01

    The fatigue strength of welded joint is influenced by the welding residual stress which is relaxed depending on local stress distributed in vicinity of stress raisers, eg. under cut, overlap and blow hole. To evaluate its fatigue life the geometry of the stress raisers and the welding residual stress should be taken into account. The several methods based on notch strain approach have been proposed in order to consider the two factors above mentioned. These methods, however, have shown considerable differences between analytical and experimental results. It is due to the fact that the amount of the relaxed welding residual stress evaluated by the cyclic stress-strain relationship do not correspond with that occurred in reality. In this paper the residual stress relaxation model based on experimental results was used in order to reduce the discrepancy of the estimated amount of the relaxed welding residual stress. Under an assumption of the superimposition of the relaxed welding residual stress and the local stress, a modified notch strain approach was proposed and verified to the cruciform welded joint

  1. Investigations on creep and creep fatigue crack behaviour for component assessment

    International Nuclear Information System (INIS)

    Gengenbach, T.; Klenk, A.; Maile, K.

    2004-01-01

    There are various methods to assess crack initiation and crack growth behaviour of components under creep and creep fatigue loading. The programme system HT-Riss has been developed to support calculations aimed to determine the behaviour of a crack under creep or creep-fatigue loading using methods based on stress-intensity factor K (e.g. the Two-Criteria-Diagram) or C*-Integral. This paper describes the steps which have to be performed to assess crack initiation and growth of a component using this programme system. First the size of the maximum initial defect in a specimen or in a component has to be estimated and the necessary fracture mechanics parameters have to be determined. Then the time for creep crack initiation and creep crack growth is calculated. Using these values a prediction of life time and necessary inspection intervals is possible. For exemplification the crack assessment of a component-like specimen and a component is shown. (orig.)

  2. Biaxial thermal creep of Inconel 617 and Haynes 230 at 850 and 950 °C

    International Nuclear Information System (INIS)

    Tung, Hsiao-Ming; Mo, Kun; Stubbins, James F.

    2014-01-01

    The biaxial thermal creep behavior of Inconel 617 and Haynes 230 at 850 and 950 °C was investigated. Biaxial stresses were generated using the pressurized tube technique. The detailed creep deformation and fracture mechanism have been studied. Creep curves for both alloys showed that tertiary creep accounts for a greater portion of the materials’ life, while secondary creep only accounts for a small portion. Fractographic examinations of the two alloys indicated that nucleation, growth, and coalescence of creep voids are the dominant micro-mechanisms for creep fracture. At 850 °C, alloy 230 has better creep resistance than alloy 617. When subjected to the biaxial stress state, the creep rupture life of the two alloys was considerably reduced when compared to the results obtained by uniaxial tensile creep tests. The Monkman–Grant relation proves to be a promising method for estimating the long-term creep life for alloy 617, whereas alloy 230 does not follow the relation. This might be associated with the significant changes in the microstructure of alloy 230 at high temperatures

  3. Creep-rupture behavior of candidate Stirling engine iron supperalloys in high-pressure hydrogen. Volume 2: Hydrogen creep-rupture behavior

    Science.gov (United States)

    Bhattacharyya, S.; Peterman, W.; Hales, C.

    1984-01-01

    The creep rupture behavior of nine iron base and one cobalt base candidate Stirling engine alloys is evaluated. Rupture life, minimum creep rate, and time to 1% strain data are analyzed. The 3500 h rupture life stress and stress to obtain 1% strain in 3500 h are also estimated.

  4. Variability of tissue mineral density can determine physiological creep of human vertebral cancellous bone.

    Science.gov (United States)

    Kim, Do-Gyoon; Shertok, Daniel; Ching Tee, Boon; Yeni, Yener N

    2011-06-03

    Creep is a time-dependent viscoelastic deformation observed under a constant prolonged load. It has been indicated that progressive vertebral deformation due to creep may increase the risk of vertebral fracture in the long-term. The objective of this study was to examine the relationships of creep with trabecular architecture and tissue mineral density (TMD) parameters in human vertebral cancellous bone at a physiological static strain level. Architecture and TMD parameters of cancellous bone were analyzed using microcomputerized tomography (micro-CT) in specimens cored out of human vertebrae. Then, creep and residual strains of the specimens were measured after a two-hour physiological compressive constant static loading and unloading cycle. Creep developed (3877 ± 2158 με) resulting in substantial levels of non-recoverable post-creep residual strain (1797 ± 1391 με). A strong positive linear correlation was found between creep and residual strain (r = 0.94, p creep rate. The TMD variability (GL(COV)) was the strongest correlate of creep rate (r = 0.79, p < 0.001). This result suggests that TMD variability may be a useful parameter for estimating the long-term deformation of a whole vertebral body. The results further suggest that the changes in TMD variability resulting from bone remodeling are of importance and may provide an insight into the understanding of the mechanisms underlying progressive failure of vertebral bodies and development of a clinical fracture. Copyright © 2011 Elsevier Ltd. All rights reserved.

  5. Cradle-to-grave life cycle assessment of syngas electricity from woody biomass residues

    Science.gov (United States)

    Hongmei Gu; Richard Bergman

    2017-01-01

    Forest restoration and fire suppression activities in the western United States have resulted in large volumes of low-to-no value residues. An environmental assessment would enable greater use while maintaining environmental sustainability of these residues for energy products. One internationally accepted sustainable metric tool that can assess environmental impacts...

  6. Lifestyle risk factors and residual life expectancy at age 40: a German cohort study.

    Science.gov (United States)

    Li, Kuanrong; Hüsing, Anika; Kaaks, Rudolf

    2014-04-07

    Cigarette smoking, adiposity, unhealthy diet, heavy alcohol drinking and physical inactivity together are associated with about half of premature deaths in Western populations. The aim of this study was to estimate their individual and combined impacts on residual life expectancy (RLE). Lifestyle and mortality data from the EPIC-Heidelberg cohort, comprising 22,469 German adults ≥40 years and free of diabetes, cardiovascular disease and cancer at recruitment (1994-1998), were analyzed with multivariable Gompertz proportional hazards models to predict lifetime survival probabilities given specific baseline status of lifestyle risk factors. The life table method was then used to estimate the RLEs. For 40-year-old adults, the most significant loss of RLE was associated with smoking (9.4 [95% confidence interval: 8.3, 10.6] years for male and 7.3 [6.0, 8.9] years for female heavy smokers [>10 cigarettes/day]; 5.3 [3.6, 7.1] years for men and 5.0 [3.2, 6.6] years for women smoking ≤10 cigarettes/day). Other lifestyle risk factors associated with major losses of RLE were low body mass index (BMI 4 drinks/day, 3.1 [1.9, 4.0] years for men), and high processed/red meat consumption (≥120 g/day, 2.4 [1.0, 3.9] years for women). The obesity-associated loss of RLE was stronger in male never smokers, while the loss of RLE associated with low BMI was stronger in current smokers. The loss of RLE associated with low leisure time physical activity was moderate for women (1.1 [0.05, 2.1] years) and negligible for men (0.4 [-0.3, 1.2] years). The combined loss of RLE for heavy smoking, obesity, heavy alcohol drinking and high processed/red meat consumption, versus never smoking, optimal BMI (22.5 to 24.9), no/light alcohol drinking and low processed/red meat consumption, was 17.0 years for men and 13.9 years for women. Promoting healthy lifestyles, particularly no cigarette smoking and maintaining healthy body weight, should be the core component of public health approaches to

  7. Material Parameters for Creep Rupture of Austenitic Stainless Steel Foils

    Science.gov (United States)

    Osman, H.; Borhana, A.; Tamin, M. N.

    2014-08-01

    Creep rupture properties of austenitic stainless steel foil, 347SS, used in compact recuperators have been evaluated at 700 °C in the stress range of 54-221 MPa to establish the baseline behavior for its extended use. Creep curves of the foil show that the primary creep stage is brief and creep life is dominated by tertiary creep deformation with rupture lives in the range of 10-2000 h. Results are compared with properties of bulk specimens tested at 98 and 162 MPa. Thin foil 347SS specimens were found to have higher creep rates and higher rupture ductility than their bulk specimen counterparts. Power law relationship was obtained between the minimum creep rate and the applied stress with stress exponent value, n = 5.7. The value of the stress exponent is indicative of the rate-controlling deformation mechanism associated with dislocation creep. Nucleation of voids mainly occurred at second-phase particles (chromium-rich M23C6 carbides) that are present in the metal matrix by decohesion of the particle-matrix interface. The improvement in strength is attributed to the precipitation of fine niobium carbides in the matrix that act as obstacles to the movement of dislocations.

  8. The role of cobalt on the creep of Waspaloy

    Science.gov (United States)

    Jarrett, R. N.; Chin, L.; Tien, J. K.

    1984-01-01

    Cobalt was systematically replaced with nickel in Waspaloy (which normally contains 13% Co) to determine the effects of cobalt on the creep behavior of this alloy. Effects of cobalt were found to be minimal on tensile strengths and microstructure. The creep resistance and the stress rupture resistance determined in the range from 704 to 760 C (1300 to 1400 C) were found to decrease as cobalt was removed from the standard alloy at all stresses and temperatures. Roughly a ten-fold drop in rupture life and a corresponding increase in minimum creep rate were found under all test conditions. Both the apparent creep activation energy and the matrix contribution to creep resistance were found to increase with cobalt. These creep effects are attributed to cobalt lowering the stacking fault energy of the alloy matrix. The creep resistance loss due to the removal of cobalt is shown to be restored by slightly increasing the gamma' volume fraction. Results are compared to a previous study on Udimet 700, a higher strength, higher gamma' volume fraction alloy with similar phase chemistry, in which cobalt did not affect creep resistance. An explanation for this difference in behavior based on interparticle spacing and cross-slip is presented.

  9. Degradation of mechanical properties of CrMo creep resistant steel operating under conditions of creep

    Directory of Open Access Journals (Sweden)

    J. Michel

    2012-01-01

    Full Text Available Mechanical properties of a steam tube made of CrMo creep resistant steel are analysed in this contribution after up to 2,6•105 hours service life in creep conditions at temperature 530 °C and calculated stress level in the tube wall 46,5 MPa. During service life there were in the steel gradual micro structure changes, fi rst pearlite spheroidization, precipitation, coaugulation and precipitate coarsening. Nevertheless the strength and deformation properties of the steel (Re, Rm, A5, Z, and the resistance to brittle fracture and the creep strength limit, were near to unchanged after 2,1•105 hours in service. The steam tube is now in service more than 2,6•105 h.

  10. A Model for Creep and Creep Damage in the γ-Titanium Aluminide Ti-45Al-2Mn-2Nb.

    Science.gov (United States)

    Harrison, William; Abdallah, Zakaria; Whittaker, Mark

    2014-03-14

    Gamma titanium aluminides (γ-TiAl) display significantly improved high temperature mechanical properties over conventional titanium alloys. Due to their low densities, these alloys are increasingly becoming strong candidates to replace nickel-base superalloys in future gas turbine aeroengine components. To determine the safe operating life of such components, a good understanding of their creep properties is essential. Of particular importance to gas turbine component design is the ability to accurately predict the rate of accumulation of creep strain to ensure that excessive deformation does not occur during the component's service life and to quantify the effects of creep on fatigue life. The theta (θ) projection technique is an illustrative example of a creep curve method which has, in this paper, been utilised to accurately represent the creep behaviour of the γ-TiAl alloy Ti -45Al-2Mn-2Nb. Furthermore, a continuum damage approach based on the θ-projection method has also been used to represent tertiary creep damage and accurately predict creep rupture.

  11. Multi-axial Creep and the LICON Methodology for Accelerated Creep Testing

    International Nuclear Information System (INIS)

    Bowyer, William H.

    2006-05-01

    The copper-Iron canister for disposal of nuclear waste in the Swedish Programme has a design life exceeding 100,000 years. Whilst the operating temperature (100 deg C max.) and operating stress (50 MPa max.) are modest, the very long design life does require that the likely creep performance of the canister should be investigated. Many studies have been carried out by SKB but these have all involved very short duration tests at relatively high stresses. The process of predicting canister creep life by extrapolation of data from such tests has been challenged for two main reasons. The first is that the deformation and failure mechanisms in the tests employed are different from the mechanism expected under service conditions and the second is that the extrapolation is extreme. It has been recognised that there is usually scope for some increase in test temperatures and stresses which will accelerate the development of creep damage without compromising the use of extrapolation for life prediction. Cane demonstrated that in steels designed for high temperature and pressure applications, conditions of multi-axial stressing could lead to increases or decreases in the rate of damage accumulation without changing the damage mechanism. This provided a third method for accelerating creep testing which has been implemented as the LICON method. This report aims to explain the background to the LICON method and its application to the case of the copper canister. It seems likely that the method could be used to improve our knowledge of the creep resistance of the copper canister. Multiplication factors that may be achieved by the technique could be increased by attention to specimen design but an extensive and targeted programme of data collection on creep of copper would still be needed to implement the method to best advantage

  12. Multi-axial Creep and the LICON Methodology for Accelerated Creep Testing

    Energy Technology Data Exchange (ETDEWEB)

    Bowyer, William H. [Meadow End Farm, Farnham (United Kingdom)

    2006-05-15

    The copper-Iron canister for disposal of nuclear waste in the Swedish Programme has a design life exceeding 100,000 years. Whilst the operating temperature (100 deg C max.) and operating stress (50 MPa max.) are modest, the very long design life does require that the likely creep performance of the canister should be investigated. Many studies have been carried out by SKB but these have all involved very short duration tests at relatively high stresses. The process of predicting canister creep life by extrapolation of data from such tests has been challenged for two main reasons. The first is that the deformation and failure mechanisms in the tests employed are different from the mechanism expected under service conditions and the second is that the extrapolation is extreme. It has been recognised that there is usually scope for some increase in test temperatures and stresses which will accelerate the development of creep damage without compromising the use of extrapolation for life prediction. Cane demonstrated that in steels designed for high temperature and pressure applications, conditions of multi-axial stressing could lead to increases or decreases in the rate of damage accumulation without changing the damage mechanism. This provided a third method for accelerating creep testing which has been implemented as the LICON method. This report aims to explain the background to the LICON method and its application to the case of the copper canister. It seems likely that the method could be used to improve our knowledge of the creep resistance of the copper canister. Multiplication factors that may be achieved by the technique could be increased by attention to specimen design but an extensive and targeted programme of data collection on creep of copper would still be needed to implement the method to best advantage.

  13. Greenhouse gas reductions through enhanced use of residues in the life cycle of Malaysian palm oil derived biodiesel

    DEFF Research Database (Denmark)

    Hansen, Sune Balle; Olsen, Stig Irving; Ujang, Zaini

    2012-01-01

    This study identifies the potential greenhouse gas (GHG) reductions, which can be achieved by optimizing the use of residues in the life cycle of palm oil derived biodiesel. This is done through compilation of data on existing and prospective treatment technologies as well as practical experiments...... extraction from empty fruit bunches was found to be the most significant in the biodiesel production life cycle. All the studied waste treatment technologies performed significantly better than the conventional practices and with dedicated efforts of optimized use in the palm oil industry, the production...

  14. Micro creep mechanisms of tungsten

    International Nuclear Information System (INIS)

    Levoy, R.; Hugon, I.; Burlet, H.; Baillin, X.; Guetaz, L.

    2000-01-01

    Due to its high melting point (3410 deg C), tungsten offers good mechanical properties at elevated temperatures for several applications in non-oxidizing environment. The creep behavior of tungsten is well known between 1200 and 2500 deg C and 10 -3 to 10 -1 strain. However, in some applications when dimensional stability of components is required, these strains are excessive and it is necessary to know the creep behavior of the material for micro-strains (between 10 -4 and 10 -6 ). Methods and devices used to measure creep micro-strains are presented, and creep equations (Norton and Chaboche laws) were developed for wrought, annealed and recrystallized tungsten. The main results obtained on tungsten under low stresses are: stress exponent 1, symmetry of micro-strains in creep-tension and creep-compression, inverse creep (threshold stress), etc. TEM, SEM and EBSD studies allow interpretation of the micro-creep mechanism of tungsten under low stresses and low temperature (∼0.3 K) like the Harper-Dorn creep. In Harper-Dorn creep, micro-strains are associated with the density and the distribution of dislocations existing in the crystals before creep. At 975 deg C, the initial dislocation structure moves differently whether or not a stress is applied. To improve the micro-creep behavior of tungsten, a heat treatment is proposed to create the optimum dislocation structure. (authors)

  15. Effect of cold work on creep properties of oxygen-free copper

    International Nuclear Information System (INIS)

    Martinsson, Aasa; Andersson-Oestling, Henrik C.M.

    2009-03-01

    Spent nuclear fuel is in Sweden planned to be disposed by encapsulating in waste packages consisting of a cast iron insert surrounded by a copper canister. The cast iron is load bearing and the copper canister gives corrosion protection. The waste package is heavy. Throughout the manufacturing process from the extrusion/pierce-and-draw manufacturing to the final placement in the repository, the copper is subjected to handling which could introduce cold work in the material. It is well known that the creep properties of engineering materials at higher temperatures are affected by cold working. The study includes creep testing of four series of cold worked, oxygen-free, phosphorus doped copper (Cu-OFP) at 75 deg C. The results are compared to reference series for as series of copper cold worked in tension (12 and 24 %) and two series cold worked in compression (12 % parallel to creep load axis and 15 % perpendicular to creep load axis) were tested. The results show that pre-straining in tension of copper leads to prolonged creep life at 75 deg C. The creep rate and ductility are reduced. The influence on the creep properties increases with the amount of cold work. Cold work in compression applied along the creep load axis has no effect on the creep life or the creep rate. Nonetheless the ductility is still impaired. However, cold work in compression applied perpendicular to the creep load direction has a positive effect on the creep life. Cold work in both tension and compression results in a pronounced reduction of the initial creep strain, which is the strain obtained from the beginning of the loading until full creep load is achieved. Yet the area reduction is unaffected by the degree of cold work

  16. Creep of timber joints

    NARCIS (Netherlands)

    Van de Kuilen, J.W.G.

    2008-01-01

    A creep analysis has been performed on nailed, toothed-plates and split-ring joints in a varying uncontrolled climate. The load levels varied between 30% and 50% of the average ultimate short term strength of these joints, tested in accordance with ISO 6891. The climate in which the tests were

  17. Analysis of indentation creep

    Science.gov (United States)

    Don S. Stone; Joseph E. Jakes; Jonathan Puthoff; Abdelmageed A. Elmustafa

    2010-01-01

    Finite element analysis is used to simulate cone indentation creep in materials across a wide range of hardness, strain rate sensitivity, and work-hardening exponent. Modeling reveals that the commonly held assumption of the hardness strain rate sensitivity (mΗ) equaling the flow stress strain rate sensitivity (mσ...

  18. Creep Crack Initiation and Growth Behavior for Ni-Base Superalloys

    Science.gov (United States)

    Nagumo, Yoshiko; Yokobori, A. Toshimitsu, Jr.; Sugiura, Ryuji; Ozeki, Go; Matsuzaki, Takashi

    The structural components which are used in high temperature gas turbines have various shapes which may cause the notch effect. Moreover, the site of stress concentration might have the heterogeneous microstructural distribution. Therefore, it is necessary to clarify the creep fracture mechanism for these materials in order to predict the life of creep fracture with high degree of accuracy. In this study, the creep crack growth tests were performed using in-situ observational testing machine with microscope to observe the creep damage formation and creep crack growth behavior. The materials used are polycrystalline Ni-base superalloy IN100 and directionally solidified Ni-base superalloy CM247LC which were developed for jet engine turbine blades and gas turbine blades in electric power plants, respectively. The microstructural observation of the test specimens was also conducted using FE-SEM/EBSD. Additionally, the analyses of two-dimensional elastic-plastic creep finite element using designed methods were conducted to understand the effect of microstructural distribution on creep damage formation. The experimental and analytical results showed that it is important to determine the creep crack initiation and early crack growth to predict the life of creep fracture and it is indicated that the highly accurate prediction of creep fracture life could be realized by measuring notch opening displacement proposed as the RNOD characteristic.

  19. Creep buckling of shell structures

    International Nuclear Information System (INIS)

    Miyazaki, Noriyuki; Hagihara, Seiya

    2015-01-01

    The present article contains a review of the literatures on the creep buckling of shell structures published from late 1950's to recent years. In this article, the creep buckling studies on circular cylindrical shells, spherical shells, partial cylindrical shells and other shells are reviewed in addition to creep buckling criteria. Creep buckling is categorized into two types. One is the creep buckling due to quasi-static instability, in which the critical time for creep buckling is determined by tracing a creep deformation versus time curve. The other is the creep buckling due to kinetic instability, in which the critical time can be determined by examining the shape of total potential energy in the vicinity of a quasi-static equilibrium state. Bifurcation buckling and snap-through buckling during creep deformation belong to this type of creep buckling. A few detailed descriptions are given to the bifurcation and snap-through type of creep buckling based on the present authors' works. (author)

  20. Irradiation creep models - an overview

    International Nuclear Information System (INIS)

    Matthews, J.R.; Finnis, M.W.

    1988-01-01

    The modelling of irradiation creep is now highly developed but many of the basic processes underlying the models are poorly understood. A brief introduction is given to the theory of cascade interactions, point defect clustering and dislocation climb. The range of simple irradiation creep models is reviewed including: preferred nucleation of interstitial loops; preferred absorption of point defects by dislocations favourably orientated to an applied stress; various climb-enhanced glide and recovery mechanisms, and creep driven by internal stresses produced by irradiation growth. A range of special topics is discussed including: cascade effects; creep transients; structural and induced anisotropy; and the effect of impurities. The interplay between swelling and growth with thermal and irradiation creep is emphasized. A discussion is given on how irradiation creep theory should best be developed to assist the interpretation of irradiation creep observations and the requirements of reactor designers. (orig.)

  1. Modeling of the fatigue damage accumulation processes in the material of NPP design units under thermomechanical unstationary effects. Estimation of spent life and forecast of residual life

    International Nuclear Information System (INIS)

    Kiriushin, A.I.; Korotkikh, Yu.G.; Gorodov, G.F.

    2002-01-01

    Full text: The estimation problems of spent life and forecast of residual life of NPP equipment design units, operated at unstationary thermal force loads are considered. These loads are, as a rule, unregular and cause rotation of main stress tensor platforms of the most loaded zones of structural elements and viscoelastic plastic deformation of material in the places of stresses concentrations. The existing engineering approaches to the damages accumulation processes calculation in the material of structural units, their advantages and disadvantages are analyzed. For the processes of fatigue damages accumulation a model is proposed, which allows to take into account the unregular pattern of deformation multiaxiality of stressed state, rotation of main platforms, non-linear summation of damages at the loading mode change. The model in based on the equations of damaged medium mechanics, including the equations of viscoplastic deformation of the material and evolutionary equations of damages accumulation. The algorithms of spent life estimation and residual life forecast of the controlled equipment and systems zones are made on the bases of the given model by the known real history of loading, which is determined by real model of NPP operation. The results of numerical experiments on the basis of given model for various processes of thermal force loads and their comparison with experimental results are presented. (author)

  2. Creep behaviour and creep mechanisms of normal and healing ligaments

    Science.gov (United States)

    Thornton, Gail Marilyn

    Patients with knee ligament injuries often undergo ligament reconstructions to restore joint stability and, potentially, abate osteoarthritis. Careful literature review suggests that in 10% to 40% of these patients the graft tissue "stretches out". Some graft elongation is likely due to creep (increased elongation of tissue under repeated or sustained load). Quantifying creep behaviour and identifying creep mechanisms in both normal and healing ligaments is important for finding clinically relevant means to prevent creep. Ligament creep was accurately predicted using a novel yet simple structural model that incorporated both collagen fibre recruitment and fibre creep. Using the inverse stress relaxation function to model fibre creep in conjunction with fibre recruitment produced a superior prediction of ligament creep than that obtained from the inverse stress relaxation function alone. This implied mechanistic role of fibre recruitment during creep was supported using a new approach to quantify crimp patterns at stresses in the toe region (increasing stiffness) and linear region (constant stiffness) of the stress-strain curve. Ligament creep was relatively insensitive to increases in stress in the toe region; however, creep strain increased significantly when tested at the linear region stress. Concomitantly, fibre recruitment was evident at the toe region stresses; however, recruitment was limited at the linear region stress. Elevating the water content of normal ligament using phosphate buffered saline increased the creep response. Therefore, both water content and fibre recruitment are important mechanistic factors involved in creep of normal ligaments. Ligament scars had inferior creep behaviour compared to normal ligaments even after 14 weeks. In addition to inferior collagen properties affecting fibre recruitment and increased water content, increased glycosaminoglycan content and flaws in scar tissue were implicated as potential mechanisms of scar creep

  3. Small ring testing of a creep resistant material

    International Nuclear Information System (INIS)

    Hyde, C.J.; Hyde, T.H.; Sun, W.; Nardone, S.; De Bruycker, E.

    2013-01-01

    Many components in conventional and nuclear power plant, aero-engines, chemical plant etc., operate at temperatures which are high enough for creep to occur. These include steam pipes, pipe branches, gas and steam turbine blades, etc. The manufacture of such components may also require welds to be part of them. In most cases, only nominal operating conditions (i.e. pressure, temperatures, system load, etc.) are known and hence precise life predictions for these components are not possible. Also, the proportion of life consumed will vary from position to position within a component. Hence, non-destructive techniques are adopted to assist in making decisions on whether to repair, continue operating or replace certain components. One such approach is to test a small sample removed from the component to make small creep test specimens which can be tested to give information on the remaining creep life of the component. When such a small sample cannot be removed from the operating component, e.g. in the case of small components, the component can be taken out of operation in order to make small creep test specimens, the results from which can then be used to assist with making decisions regarding similar or future components. This paper presents a small creep test specimen which can be used for the testing of particularly strong and creep resistant materials, such as nickel-based superalloys

  4. Continuous observation of cavity growth and coalescence by creep-fatigue tests in SEM

    International Nuclear Information System (INIS)

    Arai, Masayuki; Ogata, Takashi; Nitta, Akito

    1995-01-01

    Structural components operating at high temperatures in power plants are subjected to interaction of thermal fatigue and creep which results in creep-fatigue damage. In evaluating the life of those components, it is important to understand microscopic damage evolution under creep-fatigue conditions. In this study, static creep and creep-fatigue tests with tensile holdtime were conducted on SUS304 stainless steel by using a high-temperature fatigue machine combined with a scanning electron microscope (SEM), and cavity growth and coalescence behaviors on surface grain boundaries were observed continuously by the SEM. Quantitative analysis of creep cavity growth based on the observation was made for comparison with theoretical growth models. As a result, it was found that grain boundary cavities nucleate at random and grow preferentially on grain boundaries in a direction almost normal to the stress axis. Under the creep condition, the cavities grow monotonously on grain boundaries while they remain the elliptical shape. On the other hand, under the creep-fatigue condition the cavities grow with an effect of local strain distribution around the grain boundary due to cyclic loading and the micro cracks of one grain-boundary length were formed by coalescence of the cavities. Also, cavity nucleation and growth rates for creep-fatigue were more rapid than those for static creep and the constrained cavity growth model coincided well with the experimental data for creep. (author)

  5. Improvement of life and NO{sub x} emission of radiant tube heating system by elastic-plastic creep analysis; Dansosei kuripu kaiseki ni yoru hosha dennetsukan kanetsu shisutemu no jumyo to NO{sub x} haishutsuryo no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Nakagawa, Tsuguhiko; Nuta, Kunihiro [Kawasaki Steel Corp., Okayama, (Japan). Mizushima Warks

    1999-03-10

    The radiant tube heating system has been widely applied to the furnaces which require isolation of the heating atmosphere from the combustion atmosphere. However, the conventional system has a short life and it is difficult to reduce NO{sub x} emission when it is used at a high furnace temperature under high combustion load, because the fuel is burned in a small space. In order to solve this problem, we have studied the cause of radiant tube life depends on the uniformity of the temperature distribution along the radiant tube. We have developed a new burner using a two-stage combustion method with exhaust gas self-recirculation. As a result, the file of the new system has been increased by a factor of two or more, and NO{sub x} emission has been reduced by 20 % from previous levels. This paper presents an outline of the elastic-plastic creep analysis and the new burner, and describes the effect of its use on system life. (author)

  6. Some factors influencing the creep behaviour of alloy 800

    International Nuclear Information System (INIS)

    Asbury, F.E.; Willoughby, G.

    1975-01-01

    Studies have been made of the stability of the creep behaviour of two commercial casts of Incoloy 800, one high carbon and the other low carbon. The effects of pre-ageing, of prolonged creep up to 10 4 hours duration, and of grain size were investigated. Three factors were found to excercise a major influence on creep behaviour. Firstly, when the high carbon alloy was heat treated at 1150degC super-saturation effects, ascribed principally to carbon, gave some initial strengthening which would not, however, persist for the duration of service life in nuclear power plant applications above 600degC. Secondly, a gamma-dash type phase precipitated readily at 550 to 600degC, giving a marked increase in creep strength. Nucleation was sluggish at higher temperatures but once established, this form of strengthening could persist up to at least 650degC. Creep under non-isothermal conditions at 600 to 700degC would be complex on account of the behaviour of this phase. The hardening associated with its precipitation was greater in the low carbon alloy. Finally it was demonstrated that, in spite of gamma-dash precipitation, fine grained low carbon material was weak in creep at low stresses and temperatures. This was ascribed to the occurrence of grain boundary diffusion creep. It appears that this source of weakening would persist in service, and severely restrict the maximum temperature of usage for fined grained high tensile material. (author)

  7. Life cycle efficiency of beef production: VIII. Relationship between residual feed intake of heifers and subsequent cow efficiency ratios.

    Science.gov (United States)

    Davis, M E; Lancaster, P A; Rutledge, J J; Cundiff, L V

    2016-11-01

    Data were collected from 1953 through 1980 from identical and fraternal twin beef and dairy females born in 1953, 1954, 1959, 1964, and 1969, and from crossbred females born as singles in 1974, and their progeny. Numbers of dams that weaned at least 1 calf and were included in the first analysis were 37, 45, and 56 in the 1964, 1969, and 1974 data sets, respectively. Respective numbers of dams that weaned 3 calves and were included in a second analysis were 6, 8, 8, 22, 33, and 33 in the 1953, 1954, 1959, 1964, 1969, and 1974 experiments. Individual feed consumption was measured at 28-d intervals from the time females were placed on the experiment until 3 calves were weaned or the dams had reached 5 yr of age. Residual feed intake (RFI) and residual gain (RG) of the heifers that subsequently became the dams in this study were determined based on ADG and DMI from 240 d of age to first calving. Various measures of cow efficiency were calculated on either a life cycle or actual lifetime basis using ratios of progeny and dam weight outputs to progeny and dam feed inputs. Residual feed intake was phenotypically independent of ADG and metabolic midweight (MMW), whereas the correlation between RFI and DMI was positive and highly significant ( = 0.67; calving had superior efficiency ratios as cows. Residual feed intake was not significantly correlated with age at puberty, age at calving, or milk production. Results of this study do not indicate any serious antagonisms of postweaning heifer RFI with subsequent cow and progeny performance traits or with life cycle or actual lifetime cow efficiency. In addition, selection for increased RG would result in earlier ages at calving, but would also tend to result in taller and heavier cows.

  8. Nutrient retention capabilities of Nile tilapia ( Oreochromis niloticus) fed bio-regenerative life support system (BLSS) waste residues

    Science.gov (United States)

    Gonzales, John M.; Brown, Paul B.

    Nile tilapia were evaluated as a bio-regenerative sub-process for reducing solid waste potentially encountered in bio-regenerative life support systems. Ten juvenile Nile tilapia (mean weight = 2.05 g) were stocked into triplicate aquaria and fed one of seven experimental diets consisting of vegetable, bacterial, or food waste for a period of seven weeks. Weight gain (g), specific growth rate (mg/d), and daily consumption (g) was significantly higher ( p diet (37.99 and 68.54, respectively) followed by fish fed the wheat bran/wheat germ diet (23.19 and 63.67, respectively). Nitrogen, sulfur, and crude protein retention was significantly higher ( p diet (23.68, 21.89, and 23.68, respectively). A general loss of minerals was observed among all groups. Strong associations were observed between crude lipid retention and sulfur retention ( r2 = 0.94), crude lipid retention and carbon retention ( r2 = 0.92), WG and fiber content of dietary treatments ( r2 = 0.92), WG and carbon retention and ( r2 = 0.88), WG and lysine content of waste residues ( r2 = 0.86), crude protein retention and carbon retention ( r2 = 0.84), sulfur retention and crude protein retention ( r2 = 0.84), and total sulfur amino acid (TSAA) content of residues and WG ( r2 = 0.81). Weaker associations existed between WG and crude lipid retention ( r2 = 0.77), crude fiber content and carbon retention ( r2 = 0.76), and WG and methionine content of waste residues ( r2 = 0.75). Additional research is needed to improve the nutritional quality of fibrous residues as a means to improve tilapia's ability to utilize these residues as a food source in bio-regenerative support systems.

  9. Creep and creep-rupture behavior of Alloy 718

    International Nuclear Information System (INIS)

    Brinkman, C.R.; Booker, M.K.; Ding, J.L.

    1991-01-01

    Data obtained from creep and creep-rupture tests conducted on 18 heats of Alloy 718 were used to formulate models for predicting high temperature time dependent behavior of this alloy. Creep tests were conducted on specimens taken from a number of commercial product forms including plate, bar, and forgoing material that had been procured and heat treated in accordance with ASTM specifications B-670 or B-637. Data were obtained over the temperature range of 427 to 760 degree C ad at test times to about 87,000 h. Comparisons are given between experimental data and the analytical models. The analytical models for creep-rupture included one based on lot-centering regression analysis and two based on the Minimum Commitment Method. A ''master'' curve approach was used to develop and equation for estimating creep deformation up to the onset of tertiary creep. 11 refs., 13 figs

  10. Description of Concrete Creep under Time-Varying Stress Using Parallel Creep Curve

    OpenAIRE

    Park, Yeong-Seong; Lee, Yong-Hak; Lee, Youngwhan

    2016-01-01

    An incremental format of creep model was presented to take account of the development of concrete creep due to loading at different ages. The formulation was attained by introducing a horizontal parallel assumption of creep curves and combining it with the vertical parallel creep curve of the rate of creep method to remedy the disadvantage of the rate of creep method that significantly underestimates the amount of creep strain, regardless of its simple format. Two creep curves were combined b...

  11. Microstructure-based assessment of creep rupture behaviour of cast-forged P91 steel

    Energy Technology Data Exchange (ETDEWEB)

    Pandey, Chandan, E-mail: chandanpy.1989@gmail.com [Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Uttrakhand 247667 (India); Mahapatra, M.M. [School of Mechanical Sciences, Indian Institute of Technology Bhubaneswar, Odisha 751013 (India); Kumar, Pradeep; Vidyrathy, R.S. [Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Uttrakhand 247667 (India); Srivastava, A. [Senior Engineer, HEEP Section, BHEL Haridwar (India)

    2017-05-17

    The work presented in this study was performed with the intent to characterize the microstructure evolution for short term creep exposure of cast-forged P91 steel. The short-term creep test was performed at temperature range of 620–650 °C and stresses ranging from 120 to 200 MPa. To characterize the sample after creep exposure, field emission scanning electron microscopy (FESEM) with energy dispersive X-ray spectroscopy (EDS), optical microscope and micro-hardness testing were utilized. Creep tests were performed on round creep specimens. For low temperature service condition, longer creep life was obtained. The fracture surface of creep ruptured specimen were characterized by using the FESEM. The transgranular fracture mode was noticed in all the tests condition. The creep rupture life was found to be decreased with increase in applied stress. The maximum rupture life was measured about to be 3329.28 h for the sample exposed at 620 °C for 120 MPa. A negligible microstructural change was measured in gripping area compared to the gauge area (necking area) of crept sample. The laves phase formation was also noticed along the grain boundaries for creep exposure life of 3329.28 h.

  12. Microstructure-based assessment of creep rupture behaviour of cast-forged P91 steel

    International Nuclear Information System (INIS)

    Pandey, Chandan; Mahapatra, M.M.; Kumar, Pradeep; Vidyrathy, R.S.; Srivastava, A.

    2017-01-01

    The work presented in this study was performed with the intent to characterize the microstructure evolution for short term creep exposure of cast-forged P91 steel. The short-term creep test was performed at temperature range of 620–650 °C and stresses ranging from 120 to 200 MPa. To characterize the sample after creep exposure, field emission scanning electron microscopy (FESEM) with energy dispersive X-ray spectroscopy (EDS), optical microscope and micro-hardness testing were utilized. Creep tests were performed on round creep specimens. For low temperature service condition, longer creep life was obtained. The fracture surface of creep ruptured specimen were characterized by using the FESEM. The transgranular fracture mode was noticed in all the tests condition. The creep rupture life was found to be decreased with increase in applied stress. The maximum rupture life was measured about to be 3329.28 h for the sample exposed at 620 °C for 120 MPa. A negligible microstructural change was measured in gripping area compared to the gauge area (necking area) of crept sample. The laves phase formation was also noticed along the grain boundaries for creep exposure life of 3329.28 h.

  13. Life cycle assessment of integrated solid state anaerobic digestion and composting for on-farm organic residues treatment.

    Science.gov (United States)

    Li, Yangyang; Manandhar, Ashish; Li, Guoxue; Shah, Ajay

    2018-03-20

    Driven by the gradual changes in the structure of energy consumption and improvements of living standards in China, the volume of on-farm organic solid waste is increasing. If untreated, these unutilized on-farm organic solid wastes can cause environmental problems. This paper presents the results of a life cycle assessment to compare the environmental impacts of different on-farm organic waste (which includes dairy manure, corn stover and tomato residue) treatment strategies, including anaerobic digestion (AD), composting, and AD followed by composting. The input life cycle inventory data are specific to China. The potential environmental impacts of different waste management strategies were assessed based on their acidification potential (AP), eutrophication potential (EP), global warming potential (GWP), ecotoxicity potential (ETP), and resource depletion (RD). The results show that the preferred treatment strategy for dairy manure is the one that integrated corn stover and tomato residue utilization and solid state AD technologies into the system. The GWP of integrated solid state AD and composting was the least, which is -2900 kg CO 2 eq/ t of dairy manure and approximately 14.8 times less than that of current status (i.e., liquid AD of dairy manure). Solid state AD of dairy manure, corn stover and tomato residues is the most favorable option in terms of AP, EP and ETP, which are more than 40% lower than that of the current status (i.e., AP: 3.11 kg SO 2 , EP: -0.94 kg N, and ETP: -881 CTUe (Comparative Toxic Units ecotoxicity)). The results also show that there is a significant potential for AP, EP, ETP, and GWP reduction, if AD is used prior to composting. The scenario analysis for transportation distance showed that locating the AD plant and composting facility on the farm was advantageous in terms of all the life cycle impact categories. Copyright © 2018 Elsevier Ltd. All rights reserved.

  14. Evaluation of Creep Strength of Heterogeneous Welded Joint in HR6W Alloy and Sanicro 25 Steel

    Directory of Open Access Journals (Sweden)

    Zieliński A.

    2017-12-01

    Full Text Available This article presents the results of investigations on HR6W alloy and Sanicro 25 steel and the dissimilar welded joint made of them. The characteristic images of microstructure of the investigated materials in the as-received condition and following the creep test, observed with a scanning electron microscope (SEM, are shown. The X-ray analysis of phase composition of the existing precipitates was carried out. The method for evaluation of creep strength based on abridged creep tests carried out at a temperature higher than the design one is presented. The obtained results do not deviate from the values of creep strength determined in long-term creep tests. The maximum difference in creep strength of the investigated materials is ±20%, which is in compliance with the acceptable scatter band. The methodology presented can be used for verification of creep strength (life time of the material of finished components to be operated under creep conditions.

  15. Comparative study on the high-temperature tensile and creep properties of Alloy 617 base and weld metals

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Hong, Sung Deok; Kim, Yong Wan; Kim, Seon Jin; Park, Jae Young; Ekaputra, I. M. W.

    2013-01-01

    This paper presents a comparative investigation on the high-temperature tensile and creep properties of Alloy 617 base metal (BM) and weld metal (WM) fabricated by a gas tungsten arc weld process. The WM had higher yield strength and lower ultimate tensile strength than the BM does; however, its elongation was significantly lower than that of the BM. The creep curve of the BM and WM was somewhat different from that of typical heat-resistance steel, and did not show a textbook creep. The WM exhibited a longer creep rupture life, lower creep rate, and lower rupture ductility than the BM. However, as the creep rupture time reached approximately 36,800 h, the creep life of the WM was expected to be almost similar to that of the BM; and after 36,800 h, its creep life was expected to be worse than the BM. Loner creep tests is needed to investigate the long-term creep life of the WM. The creep failure mode of the BM and WM was obviously an intergranular cracking of the cavity formation and growth mechanisms, although it was more evident in the WM. The BM had a more ductile fracture surface than the WM

  16. Simulation of irradiation creep

    International Nuclear Information System (INIS)

    Reiley, T.C.; Jung, P.

    1977-01-01

    The results to date in the area of radiation enhanced deformation using beams of light ions to simulate fast neutron displacement damage are reviewed. A comparison is made between these results and those of in-reactor experiments. Particular attention is given to the displacement rate calculations for light ions and the electronic energy losses and their effect on the displacement cross section. Differences in the displacement processes for light ions and neutrons which may effect the irradiation creep process are discussed. The experimental constraints and potential problem areas associated with these experiments are compared to the advantages of simulation. Support experiments on the effect of thickness on thermal creep are presented. A brief description of the experiments in progress is presented for the following laboratories: HEDL, NRL, ORNL, PNL, U. of Lowell/MIT in the United States, AERE Harwell in the United Kingdom, CEN Saclay in France, GRK Karlsruhe and KFA Julich in West Germany

  17. Creep-fatigue-environment interaction of 9Cr-1Mo-V-Nb steel

    International Nuclear Information System (INIS)

    Shibata, Hiroyuki; Ishikawa, Akiyoshi; Asada, Yasuhide

    1996-01-01

    An extension of the creep-fatigue damage model has been conducted in the present study. The original damage model has been developed to the predict the creep-fatigue life of 9Cr-1Mo-V-Nb steel (Modified 9Cr-1Mo steel) in a very high vacuum environment. The present study is to extend an applicability of the model to the creep-fatigue damage accumulation in the air environment. (orig.)

  18. Creep in sodium

    International Nuclear Information System (INIS)

    Charnock, W.; Cordwell, J.E.

    1978-03-01

    Available information on the creep of austenitic, ferritic and Alloy-800 type steels in liquid sodium is critically reviewed. Creep properties of stainless steels can be affected by element transfer and corrosion. At reactor structural component temperatures environmental effects are likely to be less important than changes due to thermal ageing. At high clad temperatures (700 0 C) decarburisation may cause the loss of strength and ductility in unstabilised steels while cavity formation may cause embrittlement in stabilised steels. The properties of Alloy 800 are, in some experiments, found to deteriorate while in others they are enhanced. This may be a consequence of the metallurgical complexity of the material or arise from the nature of the various techniques employed. Low alloy ferritic steels tend to decarburise in sodium at temperatures greater than 500 0 C and this leads to loss of strength and an increase in ductility. High alloy ferritics are immune to this effect and appear to be able to tolerate a degree of carburisation. Although intergranular cracking may be enhanced in liquid sodium the mechanical consequences are not significant and evidence for the existence of an embrittlement effect not associated with element transfer or corrosion is weak. Stress and strain may enhance element transfer at crack tips. However in real cracks the gettering or supply action of the crack faces conditions the chemistry of the cracks in sodium and protects the crack tip from element transfer. Thus creep crack extension rates should be independent of changes in bulk coolant chemistry. (author)

  19. High temperature creep of vanadium

    International Nuclear Information System (INIS)

    Juhasz, A.; Kovacs, I.

    1978-01-01

    The creep behaviour of polycrystalline vanadium of 99.7% purity has been investigated in the temperature range 790-880 0 C in a high temperature microscope. It was found that the creep properties depend strongly on the history of the sample. To take this fact into account some additional properties such as the dependence of the yield stress and the microhardness on the pre-annealing treatment have also been studied. Samples used in creep measurements were selected on the basis of their microhardness. The activation energy of creep depends on the microhardness and on the creep temperature. In samples annealed at 1250 0 C for one hour (HV=160 kgf mm -2 ) the rate of creep is controlled by vacancy diffusion in the temperature range 820-880 0 C with an activation energy of 78+-8 kcal mol -1 . (Auth.)

  20. Creep of fibrous composite materials

    DEFF Research Database (Denmark)

    Lilholt, Hans

    1985-01-01

    Models are presented for the creep behaviour of fibrous composite materials with aligned fibres. The models comprise both cases where the fibres remain rigid in a creeping matrix and cases where the fibres are creeping in a creeping matrix. The treatment allows for several contributions...... to the creep strength of composites. The advantage of combined analyses of several data sets is emphasized and illustrated for some experimental data. The analyses show that it is possible to derive creep equations for the (in situ) properties of the fibres. The experiments treated include model systems...... such as Ni + W-fibres, high temperature materials such as Ni + Ni3Al + Cr3C2-fibres, and medium temperature materials such as Al + SiC-fibres. For the first two systems reasonable consistency is found for the models and the experiments, while for the third system too many unquantified parameters exist...

  1. Numerical algorithms in secondary creep

    International Nuclear Information System (INIS)

    Feijoo, R.A.; Taroco, E.

    1980-01-01

    The problem of stationary creep is presented as well as its variational formulation, when weak constraints are established, capable of assuring one single solution. A second, so-called elasto-creep problem, is further analysed, together with its variational formulation. It is shown that its stationary solution coincides with that of the stationary creep and the advantages of this formulation with respect to the former one is emphasized. Some numerical applications showing the efficiency of the method propesed are finally presented [pt

  2. Creep analysis of orthotropic shells

    International Nuclear Information System (INIS)

    Mehra, V.K.; Ghosh, A.

    1975-01-01

    A method of creep analysis of orthotropic cylindrical shells subjected to axisymmetric loads has been developed. A general study of creep behaviour of cylindrical shells subjected to a uniform internal pressure has been conducted for a wide range of values of anisotropy coefficients and creep law exponent. Analysis includes determination of stress re-distribution, strain rates, stationary state stresses. Application of reference stress technique has been extended to analysis of shells. (author)

  3. Regression models for the restricted residual mean life for right-censored and left-truncated data

    DEFF Research Database (Denmark)

    Cortese, Giuliana; Holmboe, Stine A.; Scheike, Thomas H.

    2017-01-01

    The hazard ratios resulting from a Cox's regression hazards model are hard to interpret and to be converted into prolonged survival time. As the main goal is often to study survival functions, there is increasing interest in summary measures based on the survival function that are easier to inter......The hazard ratios resulting from a Cox's regression hazards model are hard to interpret and to be converted into prolonged survival time. As the main goal is often to study survival functions, there is increasing interest in summary measures based on the survival function that are easier...... to interpret than the hazard ratio; the residual mean time is an important example of those measures. However, because of the presence of right censoring, the tail of the survival distribution is often difficult to estimate correctly. Therefore, we consider the restricted residual mean time, which represents...... a partial area under the survival function, given any time horizon τ, and is interpreted as the residual life expectancy up to τ of a subject surviving up to time t. We present a class of regression models for this measure, based on weighted estimating equations and inverse probability of censoring weighted...

  4. A proposal of parameter determination method in the residual strength degradation model for the prediction of fatigue life (I)

    International Nuclear Information System (INIS)

    Kim, Sang Tae; Jang, Seong Soo

    2001-01-01

    The static and fatigue tests have been carried out to verify the validity of a generalized residual strength degradation model. And a new method of parameter determination in the model is verified experimentally to account for the effect of tension-compression fatigue loading of spheroidal graphite cast iron. It is shown that the correlation between the experimental results and the theoretical prediction on the statistical distribution of fatigue life by using the proposed method is very reasonable. Furthermore, it is found that the correlation between the theoretical prediction and the experimental results of fatigue life in case of tension-tension fatigue data in composite material appears to be reasonable. Therefore, the proposed method is more adjustable in the determination of the parameter than maximum likelihood method and minimization technique

  5. Creep-fatigue evaluation method for type 304 and 316FR SS

    International Nuclear Information System (INIS)

    Wada, Y.; Aoto, K.; Ueno, F.

    1997-01-01

    For long-term creep-fatigue of Type 304SS, intergranular failure is dominant in the case of significant life reduction. It is considered that this phenomenon has its origin in the grain boundary sliding as observed in cavity-type creep-rupture. Accordingly a simplified procedure to estimate intergranular damages caused by the grain boundary sliding is presented in connection with the secondary creep. In the conventional ductility exhaustion method, failure ductility includes plastic strain, and damage estimation is based on the primary creep strain, which is recoverable during strain cycling. Therefore the accumulated creep strain becomes a very large value, and quite different from grain boundary sliding strain. As a new concept on ductility exhaustion, the product of secondary creep rate and time to rupture (Monkman-Grant product) is applied to fracture ductility, and grain boundary sliding strain is approximately estimated using the accumulated secondary creep strain. From the new concept it was shown that the time fraction rule and the conventional ductility exhaustion method can be derived analytically. Furthermore an advanced method on cyclic stress relaxation was examined. If cyclic plastic strain hardening is softened thermally during strain hold, cyclic creep strain behaviour is also softened. An unrecoverable accumulated primary creep strain causes hardening of the primary creep, and the reduction of deformation resistance to the secondary creep caused by thermal softening accelerates grain boundary sliding rate. As the results creep damages depend not on applied stress but on effective stress. The new concept ductility exhaustion method based on the above consideration leads up to simplified time fraction estimation method only by continuous cycling fatigue and monotonic creep which was already developed in PNC for Monju design guide. This method gave good life prediction for the intergranular failure mode and is convenient for design use on the elastic

  6. CREEP BEHAVIOR OF BORATE-TREATED STRANDBOARD: EFFECT OF ZINC BORATE RETENTION, WOOD SPECIES, AND LOAD LEVEL

    OpenAIRE

    Wu,Qinglin; Lee,Ong N; Cai,Zhiyong; Zhou,Dingguo

    2009-01-01

    Creep performance of zinc borate-treated strandboard from southern pine (Pinus taeda L.) and red oak (Quercus falcata) was investigated at 25(0)C temperature and 65% relative humidity. It was shown that the borate treatment had some significant effect on creep deflection of the test panels, and the effect varied with wood species. There was no significant effect of creep loading on residual bending properties of treated strandboard under the stress levels used. The four element spring-dashpot...

  7. Influence of Prior Fatigue Cycling on Creep Behavior of Reduced Activation Ferritic-Martensitic Steel

    Science.gov (United States)

    Sarkar, Aritra; Vijayanand, V. D.; Parameswaran, P.; Shankar, Vani; Sandhya, R.; Laha, K.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2014-06-01

    Creep tests were carried out at 823 K (550 °C) and 210 MPa on Reduced Activation Ferritic-Martensitic (RAFM) steel which was subjected to different extents of prior fatigue exposure at 823 K at a strain amplitude of ±0.6 pct to assess the effect of prior fatigue exposure on creep behavior. Extensive cyclic softening that characterized the fatigue damage was found to be immensely deleterious for creep strength of the tempered martensitic steel. Creep rupture life was reduced to 60 pct of that of the virgin steel when the steel was exposed to as low as 1 pct of fatigue life. However, creep life saturated after fatigue exposure of 40 pct. Increase in minimum creep rate and decrease in creep rupture ductility with a saturating trend were observed with prior fatigue exposures. To substantiate these findings, detailed transmission electron microscopy studies were carried out on the steel. With fatigue exposures, extensive recovery of martensitic-lath structure was distinctly observed which supported the cyclic softening behavior that was introduced due to prior fatigue. Consequently, prior fatigue exposures were considered responsible for decrease in creep ductility and associated reduction in the creep rupture strength.

  8. Thermal ratcheting and creep damage

    International Nuclear Information System (INIS)

    Clement, G.; Cousseran, P.; Roche, R.L.

    1983-01-01

    Several proposals have been made to assist adesigners with thermal ratcheting in the creep range, the more known has been made by O'DONNELL and POROWSKY. Unfortunately these methods are not validated by experiments, and they take only inelastic distortion into consideration as creep effects. The aim of the work presented here is to correct these deficiencies - in providing an experimental basis to ratcheting analysis rules in the creep range, - in considering the effect of cyclic straining (like cyclic thermal stresses) on the time to rupture by creep. Experimental tests have been performed on austenitic stainless steel at 650 0 C for the first item. Results of these tests and results available in the open literature have been used to built a practical rule of ratcheting analysis. This rule giving a conservative value of the creep distortion, is based on the concept of effective primary stress which is an amplification of the primary stress really applied. Concerning the second point (time to rupture), it was necessary to obtain real creep rupture and not instability. According to the proposal of Pr LECKIE, tests were performed on specimens made out of copper, and of aluminium alloys at temperatures between 150 0 C and 300 0 C. With such materials creep rupture is obtained without necking. Experimental tests show that cyclic straining reduces the time to creep rupture under load controlled stress. Caution must be given to the designer: cyclic thermal stress can lead to premature creep rupture. (orig./GL)

  9. Creep of high temperature composites

    International Nuclear Information System (INIS)

    Sadananda, K.; Feng, C.R.

    1993-01-01

    High temperature creep deformation of composites is examined. Creep of composites depends on the interplay of many factors. One of the basic issues in the design of the creep resistant composites is the ability to predict their creep behavior from the knowledge of the creep behavior of the individual components. In this report, the existing theoretical models based on continuum mechanics principles are reviewed. These models are evaluated using extensive experimental data on molydisilicide-silicon carbide composites obtained by the authors. The analysis shows that the rule of mixture based on isostrain and isostress provides two limiting bounds wherein all other theoretical predictions fall. For molydisilicide composites, the creep is predominantly governed by the creep of the majority phase, i.e. the matrix with fibers deforming elastically. The role of back stresses both on creep rates and activation energies are shown to be minimum. Kinetics of creep in MoSi 2 is shown to be controlled by the process of dislocation glide with climb involving the diffusion of Mo atoms

  10. Creep failure of a spray drier

    CSIR Research Space (South Africa)

    Carter, P

    1998-06-01

    Full Text Available , and creep. The calculations pointed to creep, and no positive metallurgic or physical evidence was discovered to support any of the hypotheses. However, the compression stresses implied that creep deformation could have occurred without inducing discernible...

  11. Determined analysis of safety, viability and residual service life on criteria of crack mechanics

    International Nuclear Information System (INIS)

    Matvienko, Yu.G.

    1997-01-01

    Unified methods used in analysis of reliability, vulnerability, and residual lifetime of equipment with crack damage are considered, an increase in the desired lifetime is proven in the framework of vulnerability concept that allows crack developing with regard to the given level of reliability. The problem of reliability, vulnerability, and the lifetime is shown to be an interrelated problem. Optimal combination of the strength value, plasticity and resistance to crack developing results from the criteria of reliability and vulnerability based, in turn, on the principles of the mechanics of cracks. Structural features of technical systems can hinder the crack developing and prevent drastic damages of the equipment thus increasing the lifetime

  12. Life cycle assessment of residual lignocellulosic biomass-based jet fuel with activated carbon and lignosulfonate as co-products.

    Science.gov (United States)

    Pierobon, Francesca; Eastin, Ivan L; Ganguly, Indroneil

    2018-01-01

    Bio-jet fuels are emerging as a valuable alternative to petroleum-based fuels for their potential for reducing greenhouse gas emissions and fossil fuel dependence. In this study, residual woody biomass from slash piles in the U.S. Pacific Northwest is used as a feedstock to produce iso-paraffinic kerosene, through the production of sugar and subsequent patented proprietary fermentation and upgrading. To enhance the economic viability and reduce the environmental impacts of iso-paraffinic kerosene, two co-products, activated carbon and lignosulfonate, are simultaneously produced within the same bio-refinery. A cradle-to-grave life cycle assessment (LCA) is performed for the residual woody biomass-based bio-jet fuel and compared against the cradle-to-grave LCA of petroleum-based jet fuel. This paper also discusses the differences in the environmental impacts of the residual biomass-based bio-jet fuel using two different approaches, mass allocation and system expansion, to partition the impacts between the bio-fuel and the co-products, which are produced in the bio-refinery. The environmental assessment of biomass-based bio-jet fuel reveals an improvement along most critical environmental criteria, as compared to its petroleum-based counterpart. However, the results present significant differences in the environmental impact of biomass-based bio-jet fuel, based on the partitioning method adopted. The mass allocation approach shows a greater improvement along most of the environmental criteria, as compared to the system expansion approach. However, independent of the partitioning approach, the results of this study reveal that more than the EISA mandated 60% reduction in the global warming potential could be achieved by substituting petroleum-based jet fuel with residual woody biomass-based jet fuel. Converting residual woody biomass from slash piles into bio-jet fuel presents the additional benefit of avoiding the impacts of slash pile burning in the forest, which

  13. Prediction of residual life of low-cycle fatigue in austenitic stainless steel based on indentation test

    International Nuclear Information System (INIS)

    Yonezu, Akio; Touda, Yuya; Kim, HakGui; Yoneda, Keishi; Sakihara, Masayuki; Minoshima; Kohji

    2011-01-01

    In this study, a method to predict residual life of low-cycle fatigue in austenitic stainless steel (SUS316NG) was proposed based on indentation test. Low-cycle fatigue tests for SUS316NG were first conducted based on uniaxial tensile-compressive loading under the control of true strain range. Applied strain ranges were varied from about 3 to 12%. Their hysteresis loops of stress and strain were monitored during the fatigue tests. Plastic deformation range in hysteresis loop at each cycle could be roughly expressed by bi-linear hardening rule, whose plastic properties involve yield stress and work-hardening coefficient. The cyclic plastic properties were found to be dependent on the number of cycles and applied strain range, due to work-hardening. We experimentally investigated the empirical relationship between the plastic properties and number of cycles for each applied strain range. It is found that the relationship quantitatively predicts the applied strain range and number of cycles, when the plastic properties, or yield stress and work-hardening coefficient were known. Indentation tests were applied to the samples subjected to low cycle fatigue test, in order to quantitatively determine the plastic properties. The estimated properties were assigned to the proposed relationship, yielding the applied strain range and the cycle numbers. The proposed method was applied to the several stainless steel samples subjected to low cycle fatigue tests, suggesting that their residual lives could be reasonably predicted. Our method is thus useful for predicting the residual life of low-cycle fatigue in austenitic stainless steel. (author)

  14. Creep fatigue damage under multiaxial conditions

    International Nuclear Information System (INIS)

    Lobitz, D.W.; Nickell, R.E.

    1977-01-01

    When structural components are subjected to severe cyclic loading conditions with intermittent periods of sustained loading at elevated temperature, the designer must guard against a failure mode caused by the interaction of time-dependent and time-independent deformation. This phenomena is referred to as creep-fatigue interaction. The most elementary form of interaction theory (called linear damage summation) is now embodied in the ASME Boiler and Pressure Vessel Code. In recent years, a competitor for the linear damage summation theory has emerged, called strainrange partitioning. This procedure is based upon the visualization of the cyclic strain in a uniaxial creep-fatigue test as a hysteresis loop, with the inelastic strains in the loop counter-balanced in one of two ways. The two theories are compared and contrasted in terms of ease of use, possible inconsistencies, and component life prediction. Future work to further test the damage theories is recommended

  15. Tensile cracks in creeping solids

    International Nuclear Information System (INIS)

    Riedel, H.; Rice, J.R.

    1979-02-01

    The loading parameter determining the stress and strain fields near a crack tip, and thereby the growth of the crack, under creep conditions is discussed. Relevant loading parameters considered are the stress intensity factor K/sub I/, the path-independent integral C*, and the net section stress sigma/sub net/. The material behavior is modelled as elastic-nonlinear viscous where the nonlinear term describes power law creep. At the time t = 0 load is applied to the cracked specimen, and in the first instant the stress distribution is elastic. Subsequently, creep deformation relaxes the initial stress concentration at the crack tip, and creep strains develop rapidly near the crack tip. These processes may be analytically described by self-similar solutions for short times t. Small scale yielding may be defined. In creep problems, this means that elastic strains dominate almost everywhere except in a small creep zone which grows around the crack tip. If crack growth ensues while the creep zone is still small compared with the crack length and the specimen size, the stress intensity factor governs crack growth behavior. If the calculated creep zone becomes larger than the specimen size, the stresses become finally time-independent and the elastic strain rates can be neglected. In this case, the stress field is the same as in the fully-plastic limit of power law hardening plasticity. The loading parameter which determines the near tip fields uniquely is then the path-independent integral C*.K/sub I/ and C* characterize opposite limiting cases. The case applied in a given situation is decided by comparing the creep zone size with the specimen size and the crack length. Besides several methods of estimating the creep zone size, a convenient expression for a characteristic time is derived, which characterizes the transition from small scale yielding to extensive creep of the whole specimen

  16. Creep Rupture Properties for Base and Weld Metals of Alloy 617

    International Nuclear Information System (INIS)

    Kim, Woo-Gon; Kim, Min-Hwan; Park, Jae-Young; Ekaputra, I. M. W.

    2015-01-01

    The allowable deformation in the welds is also restricted to half the deformation permitted for the base metal, since the ductility of the welds at elevated temperatures is generally low. For a design use, the data of the tensile and creep properties for Alloy 617 WM should be sufficiently provided, and in particular, to develop a design code of Alloy 617 WM. However, the data for the WM are very rare and limited until now, although the data for the BM are available in the ASME draft code case, which was suspended at the end of the 1980s owing to a lack of support and interes. In this report, the creep data for Alloy 617 WM, which was fabricated by a gas tungsten arc welding (GTAW) procedure, were obtained by a series of creep tests at 800 .deg. C, and the creep properties of the WM were compared with those of the BM. The high-temperature creep properties for Alloy 617 WM, fabricated by a gas tungsten arc welding (GTAW) procedure, were investigated by a series of creep tests with different stress levels at 800 .deg. C, and the creep test data for the WM were compared with those of the BM. From the results, it was found that the WM had a slightly longer creep rupture life and lower creep rate than the BM, and a particularly lower rupture elongation. The lower creep rate in the WM was due to the lower rupture elongation than the BM

  17. Experimental study on creep-fatigue interaction behavior of GH4133B superalloy

    International Nuclear Information System (INIS)

    Hu Dianyin; Wang Rongqiao

    2009-01-01

    The creep-fatigue tests have been conducted with nickel-based superalloy GH4133B at 600 deg. C in three cases of type loading to study the creep-fatigue behavior of the alloy and the loading history effect on the creep-fatigue damage. Since the conventional linear cumulative damage rule failed in evaluating the creep-fatigue life based on experimental data, a continuous non-linear model proposed by Mao et al. was employed to describe the creep-fatigue interaction. The creep-fatigue damage in the cases of continuous cyclic creep loading (CF) and prior fatigue followed by creep loading (F + C) was larger than unity and smaller than unity when the type loading was prior creep followed by fatigue loading (C + F). Scanning electron microscope (SEM) analyses of the fracture surface showed that the cracks initiated from the specimen surface and the fracture modes in different loading history were different. The crack mode at CF loading depended on the cyclic period. In the case of F + C loading, the primary fracture mode was transgranular, and in the condition where the type of waveform was C + F, the fracture mode was of mixed transgranular and intergranular type. In addition, the origin of the history effect on creep-fatigue interaction was explained by the SEM observations.

  18. Determining the residual lifetime for the main RBMK components in frame of life extension of power units

    International Nuclear Information System (INIS)

    Baldin, V.D.; Petrov, A.A.; Potapov, A.A.

    2005-01-01

    At present time 11 power units of NPPs with RBMK reactors produce annually 140 billion kWh of electricity, which is about half of all electricity generated at Russian NPPs. Commissioned during the period of 1973 to 1990, they have the specified service life of 30 years. The power units have been regularly upgraded during operation to raise their safety and reliability. As the result now they meet modem requirements in terms of safety and their lifetime can considerably exceed their specified service life. The task of the plant life extension becomes more urgent. The main nonreplaceable RBMK reactor components that determine the reactor life, are graphite stack and metal support structures. The aging of these structures is monitored and the structures residual lifetime is predicted in accordance with procedures approved by regulatory authorities. The lead unit among all RBMK power units is Leningrad NPP Unit 1 commissioned in 1973. A complex of activities was performed for this power unit in 2002-2003 to prove the feasibility of its life extension. In terms of defining the residual lifetime of the reactor components, the activities were performed in three major areas: - examination of the state of the reactor structures; - materials studies of irradiated metal and graphite specimens in hot chambers; - performing the calculation and prediction evaluations. The results of examining the metal structures and studying specimens have shown that: 1)The metal and the welds do not have visible defects. The state of protective coatings is largely satisfactory. 2)The ultimate strength and hardness of steel have grown. 3)The brittle fracture transition temperature shift is at the allowable level. 4)The leak-tightness of the metal structures has not been violated. The results of the graphite stack examination have shown that the graphite is at the hardening stage. No tendency for deterioration of mechanical properties has been recorded. According to the results of measuring the

  19. The procedure for determining the residual life of high-temperature aggregates

    Science.gov (United States)

    Nikiforov, A. S.; Prihodko, E. V.; Kinzhibekova, A. K.; Karmanov, A. E.

    2018-01-01

    One of the main reasons for the withdrawal of high-temperature aggregates for repairs is the destruction of enclosing structures due to the occurrence of temperature stresses. A wide range of refractory materials used, a large number of product names, a difference in the operation of even the same aggregates makes it impossible to apply general principles for determining the residual resource of high-temperature aggregates, which is based, as a rule, on the determination of temperature stresses. In the article there is suggested a technique based on the method of simulation modeling, allowing to estimate the remaining resource and reliability of the operating equipment. There are given data on the calculation of these indicators for a 25-ton steel-casting ladle. The values obtained make it possible to evaluate the rationality of the further operation of the high-temperature unit by the condition of reliability of the enclosing structures.

  20. Creep Measurement Video Extensometer

    Science.gov (United States)

    Jaster, Mark; Vickerman, Mary; Padula, Santo, II; Juhas, John

    2011-01-01

    Understanding material behavior under load is critical to the efficient and accurate design of advanced aircraft and spacecraft. Technologies such as the one disclosed here allow accurate creep measurements to be taken automatically, reducing error. The goal was to develop a non-contact, automated system capable of capturing images that could subsequently be processed to obtain the strain characteristics of these materials during deformation, while maintaining adequate resolution to capture the true deformation response of the material. The measurement system comprises a high-resolution digital camera, computer, and software that work collectively to interpret the image.

  1. Vortex pinning and creep experiments

    International Nuclear Information System (INIS)

    Kes, P.H.

    1991-01-01

    A brief review of basic flux-pinning and flux-creep ingredients and a selection of experimental results on high-temperature-superconductivity compounds is presented. Emphasis is put on recent results and on those properties which are central to the emerging understanding of the flux-pinning and flux-creep mechanisms of these fascinating materials

  2. Nanogranular origin of concrete creep.

    Science.gov (United States)

    Vandamme, Matthieu; Ulm, Franz-Josef

    2009-06-30

    Concrete, the solid that forms at room temperature from mixing Portland cement with water, sand, and aggregates, suffers from time-dependent deformation under load. This creep occurs at a rate that deteriorates the durability and truncates the lifespan of concrete structures. However, despite decades of research, the origin of concrete creep remains unknown. Here, we measure the in situ creep behavior of calcium-silicate-hydrates (C-S-H), the nano-meter sized particles that form the fundamental building block of Portland cement concrete. We show that C-S-H exhibits a logarithmic creep that depends only on the packing of 3 structurally distinct but compositionally similar C-S-H forms: low density, high density, ultra-high density. We demonstrate that the creep rate ( approximately 1/t) is likely due to the rearrangement of nanoscale particles around limit packing densities following the free-volume dynamics theory of granular physics. These findings could lead to a new basis for nanoengineering concrete materials and structures with minimal creep rates monitored by packing density distributions of nanoscale particles, and predicted by nanoscale creep measurements in some minute time, which are as exact as macroscopic creep tests carried out over years.

  3. Influence of phosphorous and sulphur as well as grain size on creep in pure copper

    International Nuclear Information System (INIS)

    Andersson, Henrik; Seitisleam, Facredin; Sandstroem, Rolf

    1999-12-01

    Uniaxial creep tests have been performed at 175 deg C for extruded oxygen-free copper. The effect of different contents of phosphorous and sulphur as well as different grain sizes have been studied. The copper with < 1 ppm phosphorous and with a 6 ppm sulphur content showed significantly lower creep life and ductility than batches with higher P content. An increase of the P content to 29 ppm increased the creep life and ductility, but a further increase did not affect the properties further. A similar drop in the creep properties was found in the material with a grain size of about 2000 μm. A reduction of the mean grain size to 800 μm had a beneficial effect on the creep ductility. A further reduction of the grain size did not give any further improvements. All tests except those with a phosphorous content of less than 1 ppm P and those with a mean grain size of about 2000 μm failed at an elongation greater than 20%, most of them at 30-40%. The variation in sulphur content from 6 to 12 ppm did not affect the creep properties. The main creep rupture mechanisms were found to be cavitation and microcracking at the grain boundaries. Master curves for extrapolation are provided for creep rupture as well as for 5% and 10% creep strain

  4. Investigations on the effect of creep stress on the thermal properties of metallic materials

    International Nuclear Information System (INIS)

    Radtke, U.; Crostack, H.A.; Winschuh, E.

    1995-01-01

    Using thermal wave analysis with front side infrared detection on sample material damaged by creep, one examines whether the creep stress has an effect on the thermal material properties and to what effect this can be used to estimate the remaining service life. (orig.) [de

  5. Creep deformation mechanisms in a γ titanium aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Abdallah, Zakaria [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom); Ding, Rengen [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B152TT (United Kingdom); Martin, Nigel; Dixon, Mark [Rolls-Royce plc, P.O. Box 31, Derby DE248BJ (United Kingdom); Bache, Martin [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom)

    2016-09-15

    Titanium aluminides (TiAl) are considered as potential alternatives to replace nickel-based alloys of greater density for selected components within future gas turbine aero-engines. This is attributed to the high specific strength as well as the good oxidation resistance at elevated temperatures. The gamma (γ) titanium aluminide system Ti-45Al-2Mn-2Nb has previously demonstrated promising performance in terms of its physical and mechanical properties. The main aim of the current study, which is a continuation of a previously published paper, aims at evaluating the performance of this titanium aluminide system under high temperature creep conditions. Of particular interest, the paper is strongly demonstrating the precise capability of the Wilshire Equations technique in predicting the long-term creep behaviour of this alloy. Moreover, it presents a physically meaningful understanding of the various creep mechanisms expected under various testing conditions. To achieve this, two creep specimens, tested under distinctly different stress levels at 700 °C have been extensively examined. Detailed microstructural investigations and supporting transmission electron microscopy (TEM) have explored the differences in creep mechanisms active under the two stress regimes, with the deformation mechanisms correlated to Wilshire creep life prediction curves.

  6. [THE COMPARISON OF RESULTS OF DETECTION OF MINIMAL RESIDUAL DISEASE IN PERIPHERAL BLOOD AND MARROW IN CHILDREN OF THE FIRST YEAR OF LIFE WITH ACUTE LYMPHOBLASTIC LEUCOSIS].

    Science.gov (United States)

    Tsaur, G A; Riger, T O; Popov, A M; Nasedkina, T V; Kustanovich, A M; Solodovnikov, A G; Streneva, O V; Shorikov, E V; Tsvirenko, S V; Saveliev, L I; Fechina, L G

    2015-04-01

    The occurrence of minimal residual disease is an important prognostic factor under acute lymphoblastic leucosis in children and adults. In overwhelming majority of research studies bone marrow is used to detect minimal residual disease. The comparative characteristic of detection of minimal residual disease in peripheral blood and bone marrow was carried out. The prognostic role of occurrence of minimal residual disease in peripheral blood and bone marrow under therapy according protocol MLL-Baby was evaluated. The analysis embraced 142 pair samples from 53 patients with acute lymphoblastic leucosis and various displacements of gene MLL younger than 365 days. The minimal residual disease was detected by force of identification of chimeric transcripts using polymerase chain reaction in real-time mode in 7 sequential points of observation established by protocol of therapy. The comparability of results of qualitative detection of minimal residual disease in bone marrow and peripheral blood amounted to 84.5%. At that, in all 22 (15.5%) discordant samples minimal residual disease was detected only in bone marrow. Despite of high level of comparability of results of detection of minimal residual disease in peripheral blood and bone marrow the occurrence of minimal residual disease in peripheral blood at various stages of therapy demonstrated no independent prognostic significance. The established differences had no relationship with sensitivity of method determined by value of absolute expression of gene ABL. Most likely, these differences reflected real distribution of tumor cells. The results of study demonstrated that application of peripheral blood instead of bone marrow for monitoring of minimal residual disease under acute lymphoblastic leucosis in children of first year of life is inappropriate. At the same time, retention of minimal residual disease in TH4 in bone marrow was an independent and prognostic unfavorable factor under therapy of acute lymphoblastic

  7. Creep and Creep Crack Growth Behaviors for SMAW Weldments of Gr. 91 Steel

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Yin, Song Nan; Park, Ji Yeon; Hong, Sung Deok; Kim, Yong Wan; Park, Jae Young

    2010-01-01

    High Cr ferritic resistance steels with tempered martensite microstructures posses enhanced creep strength at the elevated temperatures. Those steels as represented by a modified 9Cr-1Mo steel (ASME Grade 91, hereafter Gr.91) are regarded as main structural materials of sodium-cooled fast reactors (SFR) and reactor pressure vessel materials of very high temperature reactors (VHTR). The SFR and VHTR systems are designed during long-term duration reaching 60 years at elevated temperatures and often subjected to non-uniform stress and temperature distribution during service. These conditions may generate localized creep damage and propagate the cracks and ultimately may cause a fracture. A significant portion of its life is spent in crack propagation. Therefore, a creep crack growth rate (CCGR) due to creep damage should be assessed for both the base metal (BM) and welded metal (WM). Enough CCGR data for them should be provided for assessing their structural integrities. However, their CCGR data for the Gr. 91 steels is still insufficient. In this study, the CCGR for the BM and the WM of the Gr. 91 steel was comparatively investigated. A series of the CCG tests were conducted under different applied loads for the BM and the WM at 600 .deg. C. The CCGR was characterized in terms of the C parameter, and their CCG behavior were compared, respectively

  8. Thermal ratcheting and creep damage

    International Nuclear Information System (INIS)

    Clement, G.; Cousseran, P.; Roche, R.L.

    1983-08-01

    Creep is a cause of deformation; it may also result in rupture in time. Although LMFBR structures are not heavily loaded, they are subjected to large thermal transients. Can structure lifetime be shortened by such transients. Several proposals have been made to assist adesigners with thermal ratcheting in the creep range. Unfortunately these methods are not validated by experiments, and they take only inelastic distorsion into consideration as creep effects. The aim of the work presented here is to correct these deficiencies in providing an experimental basis to ratcheting analysis rules in the creep range, and in considering the effect of cyclic straining (like cyclic thermal stresses) on the time to rupture by creep. Experimental tests have been performed on austenitic stainless steel at 650 0 C for the first item. Results of these tests and results available in the open literature have been used to built a practical rule of ratcheting analysis. This rule giving a conservative value of the creep distortion, is based on the concept of effective primary stress which is an amplification of the primary stress really applied. Concerning the second point (time to rupture), it was necessary to obtain real creep rupture and not instability. According to the proposal of Pr LECKIE, tests were performed on specimen made out of copper, and of aluminium alloys at temperatures between 150 0 C and 300 0 C. With such materials creep rupture is obtained without necking. Experimental tests show that cyclic straining reduces the time to creep rupture under load controlled stress. Caution must be given to the designer: cyclic thermal stress can lead to premature creep rupture

  9. Biomass Residues to Renewable Energy: A Life Cycle Perspective Applied at a Local Scale

    Directory of Open Access Journals (Sweden)

    Esmeralda Neri

    2016-11-01

    Full Text Available Italy, like every country member of the European Union (EU, will have to achieve the objectives required by the Energy Roadmap 2050. The purpose of the study was to evaluate the environmental impacts of residue recovery arising from the management of public and private green feedstocks, activity of the cooperative “Green City” in the Bologna district, and usage in a centralized heating system to produce thermal energy for public buildings. Results, obtained using the ReCipe impact assessment method, are compared with scores achieved by a traditional methane boiler. The study shows some advantages of the biomass-based system in terms of greenhouse gases (GHGs emissions and consumption of non-renewable fuels, which affect climate change (−41% and fossil resources depletion (−40%, compared to the use of natural gas (NG. Moreover, scores from network analysis denote the great contribution of feedstock transportation (98% of the cumulative impact. The main reason is attributable to all requirements to cover distances, in particular due to stages involved in the fuel supply chains. Therefore, it is clear that greater environmental benefits could be achieved by reducing supply transport distances or using more sustainable engines.

  10. Environmental impacts of residual Municipal Solid Waste incineration: A comparison of 110 French incinerators using a life cycle approach

    International Nuclear Information System (INIS)

    Beylot, Antoine; Villeneuve, Jacques

    2013-01-01

    Highlights: • 110 French incinerators are compared with LCA based on plant-specific data. • Environmental impacts vary as a function of plants energy recovery and NO x emissions. • E.g. climate change impact ranges from −58 to 408 kg CO 2 -eq/tonne of residual MSW. • Implications for LCA of waste management in a decision-making process are detailed. - Abstract: Incineration is the main option for residual Municipal Solid Waste treatment in France. This study compares the environmental performances of 110 French incinerators (i.e. 85% of the total number of plants currently in activity in France) in a Life Cycle Assessment perspective, considering 5 non-toxic impact categories: climate change, photochemical oxidant formation, particulate matter formation, terrestrial acidification and marine eutrophication. Mean, median and lower/upper impact potentials are determined considering the incineration of 1 tonne of French residual Municipal Solid Waste. The results highlight the relatively large variability of the impact potentials as a function of the plant technical performances. In particular, the climate change impact potential of the incineration of 1 tonne of waste ranges from a benefit of −58 kg CO 2 -eq to a relatively large burden of 408 kg CO 2 -eq, with 294 kg CO 2 -eq as the average impact. Two main plant-specific parameters drive the impact potentials regarding the 5 non-toxic impact categories under study: the energy recovery and delivery rate and the NO x process-specific emissions. The variability of the impact potentials as a function of incinerator characteristics therefore calls for the use of site-specific data when required by the LCA goal and scope definition phase, in particular when the study focuses on a specific incinerator or on a local waste management plan, and when these data are available

  11. Environmental impacts of residual Municipal Solid Waste incineration: A comparison of 110 French incinerators using a life cycle approach

    Energy Technology Data Exchange (ETDEWEB)

    Beylot, Antoine, E-mail: a.beylot@brgm.fr; Villeneuve, Jacques

    2013-12-15

    Highlights: • 110 French incinerators are compared with LCA based on plant-specific data. • Environmental impacts vary as a function of plants energy recovery and NO{sub x} emissions. • E.g. climate change impact ranges from −58 to 408 kg CO{sub 2}-eq/tonne of residual MSW. • Implications for LCA of waste management in a decision-making process are detailed. - Abstract: Incineration is the main option for residual Municipal Solid Waste treatment in France. This study compares the environmental performances of 110 French incinerators (i.e. 85% of the total number of plants currently in activity in France) in a Life Cycle Assessment perspective, considering 5 non-toxic impact categories: climate change, photochemical oxidant formation, particulate matter formation, terrestrial acidification and marine eutrophication. Mean, median and lower/upper impact potentials are determined considering the incineration of 1 tonne of French residual Municipal Solid Waste. The results highlight the relatively large variability of the impact potentials as a function of the plant technical performances. In particular, the climate change impact potential of the incineration of 1 tonne of waste ranges from a benefit of −58 kg CO{sub 2}-eq to a relatively large burden of 408 kg CO{sub 2}-eq, with 294 kg CO{sub 2}-eq as the average impact. Two main plant-specific parameters drive the impact potentials regarding the 5 non-toxic impact categories under study: the energy recovery and delivery rate and the NO{sub x} process-specific emissions. The variability of the impact potentials as a function of incinerator characteristics therefore calls for the use of site-specific data when required by the LCA goal and scope definition phase, in particular when the study focuses on a specific incinerator or on a local waste management plan, and when these data are available.

  12. Reassembling Surveillance Creep

    DEFF Research Database (Denmark)

    Bøge, Ask Risom; Lauritsen, Peter

    2017-01-01

    We live in societies in which surveillance technologies are constantly introduced, are transformed, and spread to new practices for new purposes. How and why does this happen? In other words, why does surveillance “creep”? This question has received little attention either in theoretical developm......We live in societies in which surveillance technologies are constantly introduced, are transformed, and spread to new practices for new purposes. How and why does this happen? In other words, why does surveillance “creep”? This question has received little attention either in theoretical...... development or in empirical analyses. Accordingly, this article contributes to this special issue on the usefulness of Actor-Network Theory (ANT) by suggesting that ANT can advance our understanding of ‘surveillance creep’. Based on ANT’s model of translation and a historical study of the Danish DNA database......, we argue that surveillance creep involves reassembling the relations in surveillance networks between heterogeneous actors such as the watchers, the watched, laws, and technologies. Second, surveillance creeps only when these heterogeneous actors are adequately interested and aligned. However...

  13. Effect of corn- and soybean hull-based creep feed and backgrounding diets on lifelong performance and carcass traits of calves from pasture and rangeland conditions

    Science.gov (United States)

    Three separate studies were conducted to investigate the life-long effect of creep feeding, creep feeding energy source (soybean hulls, SC, or corn, CC) and interactive effects of creep feed with backgrounding dietary energy source (soybean hulls, SBR, or corn, CBR) on calf growth performance, carca...

  14. Accelerated creep in solid oxide fuel cell anode supports during reduction

    DEFF Research Database (Denmark)

    Frandsen, Henrik Lund; Makowska, Malgorzata Grazyna; Greco, Fabio

    2016-01-01

    To evaluate the reliability of solid oxide fuel cell (SOFC) stacks during operation, the stress field in the stack must be known. During operation the stress field will depend on time as creep processes relax stresses. The creep of reduced Ni-YSZ anode support at operating conditions has been...... studied previously. In this work a newly discovered creep phenomenon taking place during the reduction is reported. This relaxes stresses at a much higher rate (∼ x104) than creep during operation. The phenomenon was studied both in three-point bending and uniaxial tension. Differences between the two...... the NiO and the YSZ phases occurs during reduction. The accelerated creep should practically eliminate any residual stress in the anode support in an SOFC stack, as has previously been indirectly observed. This phenomenon has to be taken into account both in the production of stacks and in the simulation...

  15. Environmental impacts of residual municipal solid waste incineration: a comparison of 110 French incinerators using a life cycle approach.

    Science.gov (United States)

    Beylot, Antoine; Villeneuve, Jacques

    2013-12-01

    Incineration is the main option for residual Municipal Solid Waste treatment in France. This study compares the environmental performances of 110 French incinerators (i.e., 85% of the total number of plants currently in activity in France) in a Life Cycle Assessment perspective, considering 5 non-toxic impact categories: climate change, photochemical oxidant formation, particulate matter formation, terrestrial acidification and marine eutrophication. Mean, median and lower/upper impact potentials are determined considering the incineration of 1 tonne of French residual Municipal Solid Waste. The results highlight the relatively large variability of the impact potentials as a function of the plant technical performances. In particular, the climate change impact potential of the incineration of 1 tonne of waste ranges from a benefit of -58 kg CO2-eq to a relatively large burden of 408 kg CO2-eq, with 294 kg CO2-eq as the average impact. Two main plant-specific parameters drive the impact potentials regarding the 5 non-toxic impact categories under study: the energy recovery and delivery rate and the NOx process-specific emissions. The variability of the impact potentials as a function of incinerator characteristics therefore calls for the use of site-specific data when required by the LCA goal and scope definition phase, in particular when the study focuses on a specific incinerator or on a local waste management plan, and when these data are available. Copyright © 2013 Elsevier Ltd. All rights reserved.

  16. Residual life assessment of major LWR components: NPAR approach and results

    International Nuclear Information System (INIS)

    Shah, V.N.; Weidenhamer, G.H.; Vora, J.P.

    1991-01-01

    The nuclear plant aging research (NPAR) program is systematically addressing the technical issues associated with understanding and managing aging of major LWR components. Twenty-one major components have been identified and prioritized according to their relevance to plant safety. Qualitative aging assessment has identified pertinent design features, materials, stressors, environments, aging mechanisms. and failure modes for each of the components. Emerging inspection, surveillance, and monitoring methods to characterize aging damage and mitigation methods to reduce the damage are currently being assessed. The results of all these assessments are used to develop life-assessment procedures for the components and are included in appropriate documents supporting the regulatory requirements for license renewal. (author)

  17. Bioenergy from crops and biomass residues: a consequential life-cycle assessment including land-use changes

    DEFF Research Database (Denmark)

    Tonini, Davide; Astrup, Thomas Fruergaard

    Biofuels are promising means to reduce fossil fuel depletion and mitigate greenhouse-gas (GHG) emissions. However, recent studies questioned the environmental benefits earlier attributed to biofuels, when these involve land-use changes (direct/indirect, i.e., dLUC/iLUC) (1-5). Yet, second...... to represent the actual environmental impacts. This study quantified the GHG emissions associated with a number of scenarios involving bioenergy production (as combined-heat-and-power, heating, and transport biofuel) from energy crops, industrial/agricultural residues, algae, and the organic fraction...... of municipal solid waste. Four conversion pathways were considered: combustion, fermentation-to-ethanol, fermentation-to-biogas, and thermal gasification. A total of 80 bioenergy scenarios were assessed. Consequential life-cycle assessment (CLCA) was used to quantify the environmental impacts. CLCA aimed...

  18. Resource recovery from residual household waste: An application of exergy flow analysis and exergetic life cycle assessment

    DEFF Research Database (Denmark)

    Laner, David; Rechberger, Helmut; De Soete, Wouter

    2015-01-01

    Exergy is based on the Second Law of thermodynamics and can be used to express physical and chemical potential and provides a unified measure for resource accounting. In this study, exergy analysis was applied to four residual household waste management scenarios with focus on the achieved resource...... of the waste treatment system under investigation and (ii) exergetic life cycle assessment (LCA) using the Cumulative Exergy Extraction from the Natural Environment (CEENE) as a method for resource accounting. Scenario efficiencies of around 17-27% were found based on the exergy flow analysis (higher...... with the functionality of a material. In addition, the definition of appropriate waste system boundaries is critical for the exergy efficiencies derived from the flow analysis, as it is constrained by limited information available about the composition of flows in the system as well as about secondary production...

  19. Exercise Training Improves Exercise Capacity and Quality of Life in Patients with Inoperable or Residual Chronic Thromboembolic Pulmonary Hypertension

    Science.gov (United States)

    Herb, Jochen; Ehlken, Nicola; Fischer, Christine; Reichenberger, Frank; Rosenkranz, Stephan; Seyfarth, Hans-Juergen; Mayer, Eckhard

    2012-01-01

    Background Aim of this prospective study was to evaluate the effects of exercise training in patients with inoperable or residual chronic thromboembolic pulmonary hypertension (CTEPH). Methods Thirty-five consecutive patients with invasively confirmed inoperable or residual CTEPH (16 women;19 men; mean age 61±15 years, mean pulmonary artery pressure, 63±20 mmHg; primary inoperable n = 33, persisting pulmonary hypertension after pulmonary endarterectomy n = 2) on stable disease-targeted medication received exercise training in-hospital for 3 weeks and continued at home for 15 weeks. Medication remained unchanged during the study period. Efficacy parameters have been evaluated at baseline, after 3 and 15 weeks by blinded-observers. Survival rate has been evaluated in a follow-up period of median 36.4 months (interquartile range 26.6–46.6 months). Results All patients tolerated exercise training without severe adverse events. Patients significantly improved the mean distance walked in 6 minutes compared to baseline by 61±54 meters after 3 weeks (p<0.001) and by 71±70 meters after 15 weeks (p = 0.001), as well as scores of quality-of-life questionnaire, peak oxygen consumption and maximal workload. NT-proBNP improved significantly after 3 weeks of exercise training (p = 0.046). The 1-year survival rate was 97%, 2-year survival rate was 94% and the 3-year-survival 86% respectively. Conclusion Training as add-on to medical therapy may be effective in patients with CTEPH to improve work capacity, quality of life and further prognostic relevant parameters and possibly improves the 1-, 2- and 3-year survival rate. Further multicentric randomized controlled studies are needed to confirm these promising results. Trial Registration ClinicalTrials.gov NCT01398345 PMID:22848542

  20. Negative creep in nickel base superalloys

    DEFF Research Database (Denmark)

    Dahl, Kristian Vinter; Hald, John

    2004-01-01

    Negative creep describes the time dependent contraction of a material as opposed to the elongation seen for a material experiencing normal creep behavior. Negative creep occurs because of solid state transformations that results in lattice contractions. For most applications negative creep will h...

  1. Mechanisms of transient radiation-induced creep

    International Nuclear Information System (INIS)

    Pyatiletov, Yu.S.

    1981-01-01

    Radiation-induced creep at the transient stage is investigated for metals. The situation, when several possible creep mechanisms operate simultaneously is studied. Among them revealed are those which give the main contribution and determine thereby the creep behaviour. The time dependence of creep rate and its relation to the smelling rate is obtained. The results satisfactorily agree with the available experimental data [ru

  2. Modeling Creep Processes in Aging Polymers

    Science.gov (United States)

    Olali, N. V.; Voitovich, L. V.; Zazimko, N. N.; Malezhik, M. P.

    2016-03-01

    The photoelastic method is generalized to creep in hereditary aging materials. Optical-creep curves and mechanical-creep or optical-relaxation curves are used to interpret fringe patterns. For materials with constant Poisson's ratio, it is sufficient to use mechanical- or optical-creep curves for this purpose

  3. Investigation of creep rupture properties in air and He environments of alloy 617 at 800 °C

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Woo-Gon, E-mail: wgkim@kaeri.re.k [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Ekaputra, I.M.W.; Park, Jae-Young [Pukyong National University, Busan 608-739 (Korea, Republic of); Kim, Min-Hwan; Kim, Yong-Wan [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2016-09-15

    Creep rupture properties for Alloy 617 were investigated by a series of creep tests under different applied stresses in air and He environments at 800 °C. The creep rupture time in air and He environments exhibited almost similar life in a short rupture time. However, when the creep rupture time reaches above 3000 h, the creep life in the He environment reduced compared with those of the air environment. The creep strain rate in the He environment was a little faster than that in the air environment above 3000 h. The reduction of creep life in the He environment was due to the difference of various microstructure features such as the carbide depleted zone, oxidation structures, surface cracking, voids below the surface, and voids in the matrix in air and He environments. Alloy 617 followed Norton’s power law and the Monkman–Grant relationship well. As the stress decreased, the creep ductility decreased slightly. The thickness of the outer and internal oxide layers presented the trend of a parabolic increase with an increase in creep rupture time in both the air and He environments. The thickness in the He environment was found to be thicker than in the air environment, although pure helium gas of 99.999% was used in the present investigation. The differences in the oxide-layer thickness caused detrimental effects on the creep resistance, even in a low oxygen-containing He agent.

  4. Investigation of creep rupture properties in air and He environments of alloy 617 at 800 °C

    International Nuclear Information System (INIS)

    Kim, Woo-Gon; Ekaputra, I.M.W.; Park, Jae-Young; Kim, Min-Hwan; Kim, Yong-Wan

    2016-01-01

    Creep rupture properties for Alloy 617 were investigated by a series of creep tests under different applied stresses in air and He environments at 800 °C. The creep rupture time in air and He environments exhibited almost similar life in a short rupture time. However, when the creep rupture time reaches above 3000 h, the creep life in the He environment reduced compared with those of the air environment. The creep strain rate in the He environment was a little faster than that in the air environment above 3000 h. The reduction of creep life in the He environment was due to the difference of various microstructure features such as the carbide depleted zone, oxidation structures, surface cracking, voids below the surface, and voids in the matrix in air and He environments. Alloy 617 followed Norton’s power law and the Monkman–Grant relationship well. As the stress decreased, the creep ductility decreased slightly. The thickness of the outer and internal oxide layers presented the trend of a parabolic increase with an increase in creep rupture time in both the air and He environments. The thickness in the He environment was found to be thicker than in the air environment, although pure helium gas of 99.999% was used in the present investigation. The differences in the oxide-layer thickness caused detrimental effects on the creep resistance, even in a low oxygen-containing He agent.

  5. Impact of climate variability on N and C flux within the life cycle of biofuels produced from crop residues

    Science.gov (United States)

    Pourhashem, G.; Block, P. J.; Adler, P. R.; Spatari, S.

    2013-12-01

    Biofuels from agricultural feedstocks (lignocellulose) are under development to meet national policy objectives for producing domestic renewable fuels. Using crop residues such as corn stover as feedstock for biofuel production can minimize the risks associated with food market disruption; however, it demands managing residue removal to minimize soil carbon loss, erosion, and to ensure nutrient replacement. Emissions of nitrous oxide and changes to soil organic carbon (SOC) are subject to variability in time due to local climate conditions and cultivation practices. Our objective is to investigate the effect of climate inputs (precipitation and temperature) on biogeochemical greenhouse gas (GHG) emissions (N2O and SOC expressed as CO2) within the life cycle of biofuels produced from agricultural residues. Specifically, we investigate the impact of local climate variability on soil carbon and nitrogen fluxes over a 20-year biorefinery lifetime where biomass residue is used for lignocellulosic ethanol production. We investigate two cases studied previously (Pourhashem et al, 2013) where the fermentable sugars in the agricultural residue are converted to ethanol (biofuel) and the lignin byproduct is used in one of two ways: 1) power co-generation; or 2) application to land as a carbon/nutrient-rich amendment to soil. In the second case SOC losses are mitigated through returning the lignin component to land while the need for fertilizer addition is also eliminated, however in both cases N2O and SOC are subject to variability due to variable climate conditions. We used the biogeochemical model DayCent to predict soil carbon and nitrogen fluxes considering soil characteristics, tillage practices and local climate (e.g. temperature and rainfall). We address the impact of climate variability on the soil carbon and nitrogen fluxes by implementing a statistical bootstrap resampling method based on a historic data set (1980 to 2000). The ensuing probabilistic outputs from the

  6. Lattice continuum and diffusional creep.

    Science.gov (United States)

    Mesarovic, Sinisa Dj

    2016-04-01

    Diffusional creep is characterized by growth/disappearance of lattice planes at the crystal boundaries that serve as sources/sinks of vacancies, and by diffusion of vacancies. The lattice continuum theory developed here represents a natural and intuitive framework for the analysis of diffusion in crystals and lattice growth/loss at the boundaries. The formulation includes the definition of the Lagrangian reference configuration for the newly created lattice, the transport theorem and the definition of the creep rate tensor for a polycrystal as a piecewise uniform, discontinuous field. The values associated with each crystalline grain are related to the normal diffusional flux at grain boundaries. The governing equations for Nabarro-Herring creep are derived with coupled diffusion and elasticity with compositional eigenstrain. Both, bulk diffusional dissipation and boundary dissipation accompanying vacancy nucleation and absorption, are considered, but the latter is found to be negligible. For periodic arrangements of grains, diffusion formally decouples from elasticity but at the cost of a complicated boundary condition. The equilibrium of deviatorically stressed polycrystals is impossible without inclusion of interface energies. The secondary creep rate estimates correspond to the standard Nabarro-Herring model, and the volumetric creep is small. The initial (primary) creep rate is estimated to be much larger than the secondary creep rate.

  7. Creep Deformation and Fracture Processes in OF and OFP Copper

    International Nuclear Information System (INIS)

    Bowyer, William H.

    2004-10-01

    with observed values for both OF and OFP materials in the power law breakdown regime. Creep lives of OF specimens containing 6ppm sulphur and tested in the power law regime are also close to predicted values. This suggests that it may be possible to predict creep lives using a physical model without the need for specimens to be tested to failure. The fracture model has been used to predict the life of OF material containing 6ppm sulphur under repository like conditions of 50MPa and 100 deg C as 20,000 years. The life of OFP is expected to be somewhat longer than the life for OF material. The factor of improvement has not been estimated at this stage. Segregation of sulphur to grain boundaries is responsible for the transition in fracture mode from ductile to brittle on OF material containing 10ppm sulphur. This is consistent with predictions from the model when it is assumed that the segregation leads to a reduction in surface energy of 50 to 65%. The effect of sulphur segregation is expected to be sensitive to grain size. The grain size of the test materials was 50μm. It is estimated that an increase in grain size to 100μm might cause the embrittling mechanism to occur in material having 6ppm sulphur

  8. Multiaxial creep-fatigue rules

    International Nuclear Information System (INIS)

    Spindler, M.W.; Hales, R.; Ainsworth, R.A.

    1997-01-01

    Within the UK, a comprehensive procedure, called R5, is used to assess the high temperature response of structures. One part of R5 deals with creep-fatigue initiation, and in this paper we describe developments in this part of R5 to cover multiaxial stress states. To assess creep-fatigue, damage is written as the linear sum of fatigue and creep components. Fatigue is assessed using Miner's law with the total endurance split into initiation and growth cycles. Initiation is assessed by entering the curve of initiation cycles vs strain range using a Tresca equivalent strain range. Growth is assessed by entering the curve of growth cycles vs strain range using a Rankine equivalent strain range. The number of allowable cycles is obtained by summing the initiation and growth cycles. In this way the problem of defining an equivalent strain range applicable over a range of endurance is avoided. Creep damage is calculated using ductility exhaustion methods. In this paper we address two aspects; first, the nature of stress relaxation and, hence, accumulated creep strain in multiaxial stress fields; secondly, the effect of multiaxial stress on creep ductility. The effect of multiaxial stress state on creep ductility has been examined using experimental data and mechanistic models. Good agreement is demonstrated between an empirical description of test data and a cavity growth model, provided a simple nucleation criterion is included. A simple scaling factor is applied to uniaxial creep ductility, defined as a function of stress state. The factor is independent of the cavity growth mechanisms and yields a value of equivalent strain which can be conveniently used in determining creep damage by ductility exhaustion. (author). 14 refs, 4 figs

  9. Creep in electronic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Routbort, J. L.; Goretta, K. C.; Arellano-Lopez, A. R.

    2000-04-27

    High-temperature creep measurements combined with microstructural investigations can be used to elucidate deformation mechanisms that can be related to the diffusion kinetics and defect chemistry of the minority species. This paper will review the theoretical basis for this correlation and illustrate it with examples from some important electronic ceramics having a perovskite structure. Recent results on BaTiO{sub 3}, (La{sub 1{minus}x}Sr){sub 1{minus}y}MnO{sub 3+{delta}}, YBa{sub 2}Cu{sub 3}O{sub x}, Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub x}, (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} and Sr(Fe,Co){sub 1.5}O{sub x} will be presented.

  10. Residual life and strength estimates of aircraft structural components with MSD/MED

    Science.gov (United States)

    Singh, Ripudaman; Park, Jai H.; Atluri, Satya N.

    1994-01-01

    Economic and safe operation of the flight vehicles flying beyond their initial design life calls for an in-depth structural integrity evaluation of all components with potential for catastrophic damages. Fuselage panels with cracked skin and/or stiffening elements is one such example. A three level analytical approach is developed to analyze the pressurized fuselage stiffened shell panels with damaged skin or stiffening elements. A global finite element analysis is first carried out to obtain the load flow pattern through the damaged panel. As an intermediate step, the damaged zone is treated as a spatially three-dimensional structure modeled by plate and shell finite elements, with all the neighboring elements that can alter the stress state at the crack tip. This is followed by the Schwartz-Neumann alternating method for local analysis to obtain the relevant crack tip parameters that govern the onset of fracture and the crack growth. The methodology developed is generic in nature and aims at handling a large fraction of problem areas identified by the Industry Committee on Wide-Spread Fatigue Damage.

  11. Evaluation of creep rupture property of high strength ferritic/martensitic steel (PNC-FMS)

    International Nuclear Information System (INIS)

    Uehira, Akihiro; Mizuno, Tomoyasu; Ukai, Shigeharu; Yoshida, Eiichi

    1999-04-01

    High Strength Ferritic/Martensitic Steel (PNC-FMS : 11Cr-0.5Mo-2W,Nb,V), developed by JNC, is one of the candidate materials for the long-life core of large-scale fast breeder reactor. The material design base standard (tentative) of PNC-FMS was established and the creep rupture strength reduction factor in the standard was determined in 1992. This factor was based on only evaluation of decarburization effect on tensile strength after sodium exposure. In this study, creep rupture properties of PNC-FMS under out of pile sodium exposure and in pile were evaluated, using recent test results as well as previous ones. The evaluation results are summarized as follows : a. Decarburization rate constant of pressurized tubes under sodium exposure is identical with stress free specimens. b. In case of the same decarburization content under out of pile sodium exposure, creep strength tends to decrease more significantly than tensile strength. c. Creep strength under out of pile sodium exposure showed significant decrease in high temperature and long exposure time, but in pile (MOTA) creep strength showed little decrease. A new creep rupture strength reduction factor, which is the ratio of creep rupture strength under sodium exposure or in pile to in air, was made by correlating the creep rupture strength. This new method directly using the ratio of creep rupture strength was evaluated and discussed from the viewpoint of design applicability, compared with the conventional method based on decarburization effect on tensile strength. (author)

  12. Effects of stacking fault energy on the creep behaviors of Ni-base superalloy

    International Nuclear Information System (INIS)

    Tian, Chenggang; Han, Guoming; Cui, Chuanyong; Sun, Xiaofeng

    2014-01-01

    Highlights: • The decrease of SFE could promote the dislocation dissociation. • The creep mechanisms were significantly affected by the SFE of the alloys. • The creep properties of the alloys improved with the decrease of SFE by facilitating the microtwinning process. - Abstract: Cobalt in a 23 wt.% Co containing Ni-base superalloys was systematically substituted by Ni in order to study the effects of stacking fault energy (SFE) on the creep mechanisms. The deformation microstructures of the alloys during different creep stages at 725 °C and 630 MPa were investigated by transmission electron microscopy (TEM). The results showed that the creep life increased as the SFE decreased corresponding to the increase of Co content in the alloys. At primary creep stage, the dislocation was difficult to dissociate independent of SFE. In contrast, at secondary and tertiary creep stages the dislocations dissociated at γ/γ′ interface and the partial dislocation started to shear γ′ precipitates, leaving isolated faults (IFs) in high SFE alloy, while the dislocations dissociated in the matrix and the partials swept out the matrix and γ′ precipitates creating extended stacking faults (ESFs) or deformation microtwins which were involved in diffusion-mediated reordering in low SFE alloy. It is suggested that the deformation microtwinning process should be favorable with the decrease of SFE, which could enhance the creep resistance and improve the creep properties of the alloys

  13. Creep constitutive equation of dual phase 9Cr-ODS steel

    International Nuclear Information System (INIS)

    Sakasegawa, Hideo; Ukai, Shigeharu; Tamura, Manabu; Ohtsuka, Satoshi; Tanigawa, Hiroyasu; Ogiwara, Hiroyuki; Kohyama, Akira; Fujiwara, Masayuki

    2008-01-01

    9Cr-ODS (oxide dispersion strengthened) steels developed by JAEA (Japan Atomic Energy Agency) have superior creep properties compared with conventional heat resistant steels. The ODS steels can enormously contribute to practical applications of fast breeder reactors and more attractive fusion reactors. Key issues are developments of material processing procedures for mass production and creep life prediction methods in present R and D. In this study, formulation of creep constitutive equation was performed against the backdrop. The 9Cr-ODS steel displaying an excellent creep property is a dual phase steel. The ODS steel is strengthened by the δ ferrite which has a finer dispersion of oxide particles and shows a higher hardness than the α' martensite. The δ ferrite functions as a reinforcement in the dual phase 9Cr-ODS steel. Its creep behavior is very unique and cannot be interpreted by conventional theories of heat resistant steels. Alternative qualitative model of creep mechanism was formulated at the start of this study using the results of microstructural observations. Based on the alternative creep mechanism model, a novel creep constitutive equation was formulated using the exponential type creep equation extended by a law of mixture

  14. Numerical description of creep of highly creep resistant alloys

    International Nuclear Information System (INIS)

    Preussler, T.

    1991-01-01

    Fatigue tests have been performed with a series of highly creep resistant materials for gas turbines and related applications for gaining better creep data up to long-term behaviour. The investigations were performed with selected individual materials in the area of the main applications down to strains and stresses relevant to design, and have attained trial durations of 25000 to 60000 h. In continuing former research, creep equations for a selection of characterizing individual materials have been improved and partly newly developed on the basis of a differentiated evaluation. Concerning the single materials, there are: one melt each of the materials IN-738 LC, IN-939, IN-100, FSX-414 and Inconel 617. The applied differentiated evaluation is based on the elastoplastical behaviour from the hot-drawing test, the creep behaviour from the non interrupted or the interrupted fatigue test, and the contraction behaviour from the annealing test. The creep equations developed describe the high temperature deformation behaviour taking into account primary, secondary and partly the tertiary creep dependent of temperature, stress and time. These equations are valid for the whole application area of the respective material. (orig./MM) [de

  15. Damodar Valley Corporation, Chandrapura Unit 2 Thermal Power Station Residual Life Assessment Summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-02-01

    The BHEL/NTPC/PFC/TVA teams assembled at the DVC`s Chadrapura station on July 19, 1994, to assess the remaining life of Unit 2. The workscope was expanded to include major plant systems that impact the unit`s ability to sustain generation at 140 MW (Units 1-3 have operated at average rating of about 90 MW). Assessment was completed Aug. 19, 1994. Boiler pressure parts are in excellent condition except for damage to primary superheater header/stub tubes and economizer inlet header stub tubes. The turbine steam path is in good condition except for damage to LP blading; the spar rotor steam path is in better condition and is recommended for Unit 2. Nozzle box struts are severely cracked from the flame outs; the cracks should not be repaired. HP/IP rotor has surface cracks at several places along the steam seal areas; these cracks are shallow and should be machined out. Detailed component damage assessments for above damaged components have been done. The turbine auxiliary systems have been evaluated; cooling tower fouling/blockage is the root cause for the high turbine back pressure. The fuel processing system is one of the primary root causes for limiting unit capacity. The main steam and hot reheat piping systems were conservatively designed and have at least 30 years left;deficiencies needing resolution include restoration of insulation, replacement of 6 deformed hanger clamp/bolts, and adjustment of a few hanger settings. The cold reheat piping system is generally in good condition; some areas should be re-insulated and the rigid support clamps/bolts should be examined. The turbine extraction piping system supports all appeared to be functioning normally.

  16. Phase Transformation and Creep Behavior in Ti50Pd30Ni20 High Temperature Shape Memory Alloy in Compression

    Science.gov (United States)

    Kumar, Parikshith K.; Desai, Uri; Monroe, James; Lagoudas, Dimitris C.; Karaman, Ibrahim; Noebe, Ron; Bigelow, Glenn

    2010-01-01

    The creep behavior and the phase transformation of Ti50Pd30Ni20 High Temperature Shape Memory Alloy (HTSMA) is investigated by standard creep tests and thermomechanical tests. Ingots of the alloy are induction melted, extruded at high temperature, from which cylindrical specimens are cut and surface polished. A custom high temperature test setup is assembled to conduct the thermomechanical tests. Following preliminary monotonic tests, standard creep tests and thermally induced phase transformation tests are conducted on the specimen. The creep test results suggest that over the operating temperatures and stresses of this alloy, the microstructural mechanisms responsible for creep change. At lower stresses and temperatures, the primary creep mechanism is a mixture of dislocation glide and dislocation creep. As the stress and temperature increase, the mechanism shifts to predominantly dislocation creep. If the operational stress or temperature is raised even further, the mechanism shifts to diffusion creep. The thermally induced phase transformation tests show that actuator performance can be affected by rate independent irrecoverable strain (transformation induced plasticity + retained martensite) as well as creep. The rate of heating and cooling can adversely impact the actuators performance. While the rate independent irrecoverable strain is readily apparent early in the actuators life, viscoplastic strain continues to accumulate over the lifespan of the HTSMA. Thus, in order to get full actuation out of the HTSMA, the heating and cooling rates must be sufficiently high enough to avoid creep.

  17. Contributions to robust methods of creep analysis

    International Nuclear Information System (INIS)

    Penny, B.K.

    1991-01-01

    Robust methods for the predictions of deformations and lifetimes of components operating in the creep range are presented. The ingredients used for this are well-tried numerical techniques combined with the concepts of continuum damage and so-called reference stresses. The methods described are derived in order to obtain the maximum benefit during the early stages of design where broad assessments of the influences of material choice, loadings and geometry need to be made quickly and with economical use of computers. It is also intended that the same methods will be of value during operation if estimates of damage or if exercises in life extension or inspection timing are required. (orig.)

  18. Plasticity and creep of metals

    CERN Document Server

    Rusinko, Andrew

    2011-01-01

    Here is a systematic presentation of the postulates, theorems and principles of mathematical theories of plasticity and creep in metals, and their applications. Special attention is paid to analysis of the advantages and shortcomings of the classical theories.

  19. Stress and Fatigue Life Modeling of Cannon Breech Closures Including Effects of Material Strength and Residual Stress

    National Research Council Canada - National Science Library

    Underwood, John

    2000-01-01

    ...; overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid...

  20. Analysis of the Residual Stresses in Helical Cylindrical Springs at High Temperature

    Directory of Open Access Journals (Sweden)

    H. Sun

    2015-01-01

    Full Text Available Creep is one of the basic properties of materials, its speed significantly depends on the temperature. Helical cylindrical springs are widely used in the elements of heating systems. This results in necessity of taking into account the effect of temperature on the stress-strain state of the spring. The object of research is a helical cylindrical spring used at high temperatures. Under this condition the spring state stability should be ensured.The paper studies relaxation of stress state and generation of residual stresses. Calculations are carried out in ABAQUS environment. The purpose of this work is to discuss the law of relaxation and residual stress in the spring.This paper describes the basic creep theories of helical cylindrical spring material. The calculation formulas of shear stress relaxation for a fixed compression ratio are obtained. Distribution and character of stress contour lines in the cross section of spring are presented. The stress relaxation – time relationships are discussed. The approximate formula for calculating relaxation shear stresses in the cross section of helical springs is obtained.The paper investigates creep ratio and law of residual stress variation in the cross-section of spring at 650℃. Computer simulation in ABAQUS environment was used. Research presents a finite element model of the spring creep in the cross-section.The paper conducts analysis of the stress changes for the creep under constant load. Under constant load stresses are quickly decreased in the around area of cross-section and are increased in the centre, i.e. the maximum and minimum stresses come close with time. Research work shows the possibility for using the approximate formula to calculate the relaxation shear stress in the cross section of spring and can provide a theoretical basis for predicting the service life of spring at high temperatures.In research relaxation processes of stress state are studied. Finite element model is cre

  1. Creep Behavior and Durability of Cracked CMC

    Science.gov (United States)

    Bhatt, R. T.; Fox, Dennis; Smith, Craig

    2015-01-01

    To understand failure mechanisms and durability of cracked Ceramic matrix composites (CMCs), Melt Infiltration (MI) SiCSiC composites with Sylramic-iBN fibers and full Chemical vapour infiltration SiCSiC composites with Sylramic-ion bombarded BN (iBN) and Hi-Nicalon -S fibers were pre-cracked between 150 to 200 megapascal and then creep and Sustained Peak Low Cycle Fatigue (SPLCF) tested at 13150 C at stress levels from 35 to 103 megapascal for up to 200 hours under furnace and burner rig conditions. In addition creep testing was also conducted on pre-cracked full Chemical vapour infiltration SiCSiC composites at 14500 C between 35 and 103 megapascal for up to 200 hours under furnace conditions. If the specimens survived the 200 hour durability tests, then they were tensile tested at room temperature to determine their residual tensile properties. The failed specimens were examined by Scanning electron microscope (SEM) to determine the failure modes and mechanisms. The influence of crack healing matrix, fiber types, crack density, testing modes and interface oxidation on durability of cracked Ceramic matrix composites (CMCs) will be discussed.

  2. Prediction of long-term creep curves

    International Nuclear Information System (INIS)

    Oikawa, Hiroshi; Maruyama, Kouichi

    1992-01-01

    This paper aims at discussing how to predict long-term irradiation enhanced creep properties from short-term tests. The predictive method based on the θ concept was examined by using creep data of ferritic steels. The method was successful in predicting creep curves including the tertiary creep stage as well as rupture lifetimes. Some material constants involved in the method are insensitive to the irradiation environment, and their values obtained in thermal creep are applicable to irradiation enhanced creep. The creep mechanisms of most engineering materials definitely change at the athermal yield stress in the non-creep regime. One should be aware that short-term tests must be carried out at stresses lower than the athermal yield stress in order to predict the creep behavior of structural components correctly. (orig.)

  3. Creep Deformation and Rupture Behavior of Single- and Dual-Pass 316LN Stainless-Steel-Activated TIG Weld Joints

    Science.gov (United States)

    Vijayanand, V. D.; Vasudevan, M.; Ganesan, V.; Parameswaran, P.; Laha, K.; Bhaduri, A. K.

    2016-06-01

    Creep deformation and rupture behavior of single-pass and dual-pass 316LN stainless steel (SS) weld joints fabricated by an autogenous activated tungsten inert gas welding process have been assessed by performing metallography, hardness, and conventional and impression creep tests. The fusion zone of the single-pass joint consisted of columnar zones adjacent to base metals with a central equiaxed zone, which have been modified extensively by the thermal cycle of the second pass in the dual-pass joint. The equiaxed zone in the single-pass joint, as well as in the second pass of the dual-pass joint, displayed the lowest hardness in the joints. In the dual-pass joint, the equiaxed zone of the first pass had hardness comparable to the columnar zone. The hardness variations in the joints influenced the creep deformation. The equiaxed and columnar zone in the first pass of the dual-pass joint was more creep resistant than that of the second pass. Both joints possessed lower creep rupture life than the base metal. However, the creep rupture life of the dual-pass joint was about twofolds more than that of the single-pass joint. Creep failure in the single-pass joint occurred in the central equiaxed fusion zone, whereas creep cavitation that originated in the second pass was blocked at the weld pass interface. The additional interface and strength variation between two passes in the dual-pass joint provides more restraint to creep deformation and crack propagation in the fusion zone, resulting in an increase in the creep rupture life of the dual-pass joint over the single-pass joint. Furthermore, the differences in content, morphology, and distribution of delta ferrite in the fusion zone of the joints favors more creep cavitation resistance in the dual-pass joint over the single-pass joint with the enhancement of creep rupture life.

  4. Limited post-chemotherapy retroperitoneal resection of residual tumour in non-seminomatous testicular cancer: complications, outcome and quality of life

    DEFF Research Database (Denmark)

    Schmidt, Anna Hartmann; Høyer, Morten; Jensen, Bent Frode Skov

    2018-01-01

    , complications, working ability and quality of life (QOL) following a limited surgical procedure performed to resect residual masses in non-seminomatous testicular cancer patients after chemotherapy. MATERIAL AND METHODS: A consecutive patient cohort of 109 patients having surgery between 1993 and 2013...

  5. Creep and Creep-Fatigue Crack Growth at Structural Discontinuities and Welds

    Energy Technology Data Exchange (ETDEWEB)

    Dr. F. W. Brust; Dr. G. M. Wilkowski; Dr. P. Krishnaswamy; Mr. Keith Wichman

    2010-01-27

    The subsection ASME NH high temperature design procedure does not admit crack-like defects into the structural components. The US NRC identified the lack of treatment of crack growth within NH as a limitation of the code and thus this effort was undertaken. This effort is broken into two parts. Part 1, summarized here, involved examining all high temperature creep-fatigue crack growth codes being used today and from these, the task objective was to choose a methodology that is appropriate for possible implementation within NH. The second part of this task, which has just started, is to develop design rules for possible implementation within NH. This second part is a challenge since all codes require step-by-step analysis procedures to be undertaken in order to assess the crack growth and life of the component. Simple rules for design do not exist in any code at present. The codes examined in this effort included R5, RCC-MR (A16), BS 7910, API 579, and ATK (and some lesser known codes). There are several reasons that the capability for assessing cracks in high temperature nuclear components is desirable. These include: (1) Some components that are part of GEN IV reactors may have geometries that have sharp corners - which are essentially cracks. Design of these components within the traditional ASME NH procedure is quite challenging. It is natural to ensure adequate life design by modeling these features as cracks within a creep-fatigue crack growth procedure. (2) Workmanship flaws in welds sometimes occur and are accepted in some ASME code sections. It can be convenient to consider these as flaws when making a design life assessment. (3) Non-destructive Evaluation (NDE) and inspection methods after fabrication are limited in the size of the crack or flaw that can be detected. It is often convenient to perform a life assessment using a flaw of a size that represents the maximum size that can elude detection. (4) Flaws that are observed using in-service detection

  6. Creep and Creep-Fatigue Crack Growth at Structural Discontinuities and Welds

    International Nuclear Information System (INIS)

    Brust, F.W.; Wilkowski, G.M.; Krishnaswamy, P.; Wichman, Keith

    2010-01-01

    The subsection ASME NH high temperature design procedure does not admit crack-like defects into the structural components. The US NRC identified the lack of treatment of crack growth within NH as a limitation of the code and thus this effort was undertaken. This effort is broken into two parts. Part 1, summarized here, involved examining all high temperature creep-fatigue crack growth codes being used today and from these, the task objective was to choose a methodology that is appropriate for possible implementation within NH. The second part of this task, which has just started, is to develop design rules for possible implementation within NH. This second part is a challenge since all codes require step-by-step analysis procedures to be undertaken in order to assess the crack growth and life of the component. Simple rules for design do not exist in any code at present. The codes examined in this effort included R5, RCC-MR (A16), BS 7910, API 579, and ATK (and some lesser known codes). There are several reasons that the capability for assessing cracks in high temperature nuclear components is desirable. These include: (1) Some components that are part of GEN IV reactors may have geometries that have sharp corners - which are essentially cracks. Design of these components within the traditional ASME NH procedure is quite challenging. It is natural to ensure adequate life design by modeling these features as cracks within a creep-fatigue crack growth procedure. (2) Workmanship flaws in welds sometimes occur and are accepted in some ASME code sections. It can be convenient to consider these as flaws when making a design life assessment. (3) Non-destructive Evaluation (NDE) and inspection methods after fabrication are limited in the size of the crack or flaw that can be detected. It is often convenient to perform a life assessment using a flaw of a size that represents the maximum size that can elude detection. (4) Flaws that are observed using in-service detection

  7. Elastic creep-fatigue evaluation for ASME code

    International Nuclear Information System (INIS)

    Severud, L.K.; Winkel, B.V.

    1987-01-01

    Experience with applying the ASME Code Case N-47 rules for evaluation of creep-fatigue with elastic analysis results has been problematic. The new elastic evaluation methods are intended to bound the stress level and strain range values needed for use in employing the code inelastic analysis creep-fatigue damage counting procedures. To account for elastic followup effects, ad hoc rules for stress classification, shakedown, and ratcheting are employed. Because elastic followup, inelastic strain concentration, and stress-time effects are accounted for, the design fatigue curves in Case N-47 for inelastic analysis are used instead of the more conservative elastic analysis curves. Creep damage assessments are made using an envelope stress-time history that treats multiple load events and repeated cycles during elevated temperature service life. (orig./GL)

  8. The Effect of Creep Aging on the Fatigue Fracture Behavior of 2524 Aluminum Alloy

    OpenAIRE

    Wenke Li; Lihua Zhan; Lingfeng Liu; Yongqian Xu

    2016-01-01

    Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three states. Results showed that the alloy treated by creep aging can obtain higher fatigue life, but that t...

  9. Gender differences in quality of life and functional disability for depression outpatients with or without residual symptoms after acute phase treatment in China.

    Science.gov (United States)

    Zhao, Na; Wang, Xiaohong; Wu, Wenyuan; Hu, Yongdong; Niu, Yajuan; Wang, Xueyi; Gao, Chengge; Zhang, Ning; Fang, Yiru; Huang, Jizhong; Liu, Tiebang; Jia, Fujun; Zhu, Xuequan; Hu, Jian; Wang, Gang

    2017-09-01

    Depression is associated with substantial personal suffering and reduced quality of life and functioning. The aim of this study was to investigate gender differences on quality of life and functional impairment of outpatients with depression after acute phase treatment. 1503 depression outpatients were recruited from eleven hospitals in China. Subjects were evaluated with sociodemographic characteristics, history and self-report instruments, related to severity of symptoms, function and quality of life. All data were analyzed to determine the gender differences. Men had a younger age at onset and the first onset age, higher education compared to women in total patients and with or without residual symptoms group. Using regression analysis, it was found that gender was significantly statistically related to severity scores of SDS and had no correlation with Q-LES-Q-SF total scores. In the residual symptoms group, greater functional impairment was noted by men in the area of work and social life. Significant gender differences of mood, work and sexual life in quality of life were observed. This is a cross-sectional study of depressed outpatients and duration of acute phase treatment may not an adequate time to measure changes. Depression appears to affect men more seriously than women after acute phase treatment. Men had a younger age at onset and the first onset age, higher education, more functional impairment and lower satisfaction of quality of life in mood, work and sexual life. Gender differences affect acute treatment, remission and recovery. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Creep modelling of type 316LN stainless steel

    International Nuclear Information System (INIS)

    Kim, W. G.; Kim, D. H.; Ryu, W. S.

    2000-01-01

    Creep curve for type 316LN stainless steel was modelled by using the K-R damage equations. Seven coefficients used in the model, i. e., A, B, κ, m, λ, r, and q were determined from theoretical and calculated data, and their meanings were also analyzed. To quantify damage formation parameter(ω), cavity amount was measured on the crept specimen taken from an interrupted creep test with time variation, and then the amount was reflected into K-R damage equations. Coefficient λ which is regarded as a creep tolerance feature of a material increased with increase of creep strain. Theoretical curve in λ= 3.0 well coincided with an experimental one to the full level of lifetime. Master curve between damage parameter and life fraction matched with the theoretical one in exponent γ= 24 value, which decreased with increase of parameter ω which increased rapidly after 80% life fraction. It is concluded that K-R equation was reliable as the modelling equation for 316LN stainless steel. Coefficient data obtained from 316LN stainless steel can be utilized for remaining life prediction of operating material

  11. Creep rupture of structures subjected to variable loading and temperature

    International Nuclear Information System (INIS)

    Wojewodzki, W.

    1975-01-01

    The aim of the present paper is to show on the basis of equations and the analysis of creep mechanisms the possibilities of a description of the creep behavior of material under variable temperature and loading conditions. Also the influence of cyclic proportional loading and temperature gradient upon the rupture life and strains of a thick cylinder is investigated in detail. The obtained theoretical creep curves coincide with the experimental results for investigated steel in the temperature range from 500 0 C to 575 0 C. The constitutive equations together with the functions determined previously are applied to solve the problem of thick cylinder subjected to cyclic proportional pressure and temperature gradient. Numerical results for the thick steel cylinder are presented both in diagrammatical and tabular form. The obtained new results clearly show the significant influence of temperature gradient, cyclic temperature gradient, and cyclic pressure upon the stress redistribution, the magnitude of deformation, the propagation of the front damage and the rupture life. It was found that small temperature fluctuations at elevated temperature can shorten the rupture life very considerably. The introduced description of the creep rupture behavior of material under variable temperature and loading conditions together with the results for the thick cylinder indicate the possibilities of solutions of practical problems encountered in structural mechanics of reactor technology

  12. Recent Advances in Creep Modelling of the Nickel Base Superalloy, Alloy 720Li.

    Science.gov (United States)

    Harrison, William; Whittaker, Mark; Williams, Steve

    2013-03-20

    Recent work in the creep field has indicated that the traditional methodologies involving power law equations are not sufficient to describe wide ranging creep behaviour. More recent approaches such as the Wilshire equations however, have shown promise in a wide range of materials, particularly in extrapolation of short term results to long term predictions. In the aerospace industry however, long term creep behaviour is not critical and more focus is required on the prediction of times to specific creep strains. The current paper illustrates the capability of the Wilshire equations to recreate full creep curves in a modern nickel superalloy. Furthermore, a finite-element model based on this method has been shown to accurately predict stress relaxation behaviour allowing more accurate component lifing.

  13. Comparison of Thermal Creep Strain Calculation Results Using Time Hardening and Strain Hardening Rules

    International Nuclear Information System (INIS)

    Kim, Junehyung; Cheon, Jinsik; Lee, Byoungoon; Lee, Chanbock

    2014-01-01

    One of the design criteria for the fuel rod in PGSFR is the thermal creep strain of the cladding, because the cladding is exposed to a high temperature for a long time during reactor operation period. In general, there are two kind of calculation scheme for thermal creep strain: time hardening and strain hardening rules. In this work, thermal creep strain calculation results for HT9 cladding by using time hardening and strain hardening rules are compared by employing KAERI's current metallic fuel performance analysis code, MACSIS. Also, thermal creep strain calculation results by using ANL's metallic fuel performance analysis code, LIFE-METAL which adopts strain hardening rule are compared with those by using MACSIS. Thermal creep strain calculation results for HT9 cladding by using time hardening and strain hardening rules were compared by employing KAERI's current metallic fuel performance analysis code, MACSIS. Also, thermal creep strain calculation results by using ANL's metallic fuel performance analysis code, LIFE-METAL which adopts strain hardening rule were compared with those by using MACSIS. Tertiary creep started earlier in time hardening rule than in strain hardening rule. Also, calculation results by MACSIS with strain hardening and those obtained by using LIFE-METAL were almost identical to each other

  14. The analytical description of high temperature tensile creep for cavitating materials subjected to time variable loads

    International Nuclear Information System (INIS)

    Bocek, M.

    A phenomenological cavitation model is presented by means of which the life time as well as the creep curve equations can be calculated for cavitating materials subjected to time variable tensile loads. The model precludes the proportionality between the damage A and the damage rate (dA/dt) resp. Both are connected by the life time function tau. The latter is derived from static stress rupture tests and contains the loading conditions. From this model the life fraction rule (LFR) is derived. The model is used to calculate the creep curves of cavitating materials subjected at high temperatures to non-stationary tensile loading conditions. In the present paper the following loading procedures are considered: creep at constant load F and true stress s; creep at linear load increase ((dF/dt)=const) and creep at constant load amplitude cycling (CLAC). For these loading procedures the creep equations for cavitating and non-cavitating specimens are derived. Under comparable conditions the creep rate of cavitating materials are higher than for non-cavitating ones. (author)

  15. Creep crack growth in phosphorus alloyed oxygen free copper

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Rui; Seitisleam, Facredin (Swerea KIMAB (Sweden)); Sandstroem, Rolf; Jin, Lai-Zhe (Materials Science and Engineering, Royal Inst. of Technology (Sweden))

    2011-01-15

    Using standard compact tension (CT) specimens taken from a pierce and draw cylinder, creep crack growth (CCG) has been studied in phosphorus-alloyed oxygen-free copper (Cu-OFP) parent metal at 22, 75, 175, and 215 deg C. Pre- and post-test metallography are performed. At higher temperatures the rupture time of CCG is shorter by a factor up of 65 than that of uniaxial at same stress/reference stress. At 175 and 215 deg C, crack does grow by creep about 10 mm before final instantaneous failure. In contrast, there is hardly any visible crack growth at 22 and 75 deg C. The tests were interrupted after 5000 to 13000 hours. For ruptured tests at 175 and 215 deg C, strongly elongated and deformed grains are observed adjacent to crack. Extensive and intergranular creep cavities and microcracks are found several mm around crack. For interrupted tests at 22 and 75 deg C, strongly elongated and deformed grains, creep cavities, as well as microcracks are observed close to crack tip. Surface cracks from both sides have initiated and grown about 45 deg to the load direction towards inside. For the interrupted tests, hardness adjacent to crack tip has more than doubled because of work hardening, or heavy deformation. This is consistent with large crack tip opening. The true strain at the crack tip is estimated to 10 and 4 for the tests at 22 and 75 deg C, respectively. The stress state behind the crack tip has been modelled with FEM. Stress relaxation after loading has also been taken into account. A model for the creep damage based on the creep strain rate has been formulated that can describe the uniaxial creep rupture data without fitting parameters. Based on the formulation for the creep damage, a model for the crack propagation has been set up. When the creep damage has reached the value unity in front of the crack tip, the crack is assumed to propagate. Taking multiaxial effects into account the observed life times of the CT specimens can be well described. The multiaxial

  16. Creep crack growth in phosphorus alloyed oxygen free copper

    International Nuclear Information System (INIS)

    Wu, Rui; Seitisleam, Facredin; Sandstroem, Rolf; Jin, Lai-Zhe

    2011-01-01

    Using standard compact tension (CT) specimens taken from a pierce and draw cylinder, creep crack growth (CCG) has been studied in phosphorus-alloyed oxygen-free copper (Cu-OFP) parent metal at 22, 75, 175, and 215 deg C. Pre- and post-test metallography are performed. At higher temperatures the rupture time of CCG is shorter by a factor up of 65 than that of uniaxial at same stress/reference stress. At 175 and 215 deg C, crack does grow by creep about 10 mm before final instantaneous failure. In contrast, there is hardly any visible crack growth at 22 and 75 deg C. The tests were interrupted after 5000 to 13000 hours. For ruptured tests at 175 and 215 deg C, strongly elongated and deformed grains are observed adjacent to crack. Extensive and intergranular creep cavities and microcracks are found several mm around crack. For interrupted tests at 22 and 75 deg C, strongly elongated and deformed grains, creep cavities, as well as microcracks are observed close to crack tip. Surface cracks from both sides have initiated and grown about 45 deg to the load direction towards inside. For the interrupted tests, hardness adjacent to crack tip has more than doubled because of work hardening, or heavy deformation. This is consistent with large crack tip opening. The true strain at the crack tip is estimated to 10 and 4 for the tests at 22 and 75 deg C, respectively. The stress state behind the crack tip has been modelled with FEM. Stress relaxation after loading has also been taken into account. A model for the creep damage based on the creep strain rate has been formulated that can describe the uniaxial creep rupture data without fitting parameters. Based on the formulation for the creep damage, a model for the crack propagation has been set up. When the creep damage has reached the value unity in front of the crack tip, the crack is assumed to propagate. Taking multiaxial effects into account the observed life times of the CT specimens can be well described. The multiaxial

  17. Applicability of creep damage rules to a nickel-base heat-resistant alloy Hastelloy XR

    International Nuclear Information System (INIS)

    Tsuji, Hirokazu; Nakajima, Najime; Tanabe, Tatsuhiko; Nakasone, Yuji

    1992-01-01

    A series of constant load and temperature creep rupture tests and varying load and/or temperature creep rupture tests was carried out on a nickel-base heat-resistant alloy Hastelloy XR, which was developed for applications in the High-Temperature Engineering Test Reactor, at temperatures ranging from 850 to 1000deg C in order to examine the applicability of the conventional creep damage rules, i.e., the life fraction, the strain fraction and their mixed rules. The life fraction rule showed the best applicability of these three criteria. The good applicability of the rule was considered to result from the fact that the creep strength of Hastelloy XR was not strongly affected by the change of the chemical composition and/or the microstructure during exposure to the high-temperature simulated HTGR helium environment. In conclusion the life fraction rule is applicable in engineering design of high-temperature components made of Hastelloy XR. (orig.)

  18. Assessment of the residual time to rupture of fuel pins after reactor core disturbances using the Lebensanteil rule

    International Nuclear Information System (INIS)

    Schaefer, L.; Wassilew, C.

    1992-01-01

    An important aspect of disturbances in the reactor core is the way in which they affect the service life of fuel rod cladding tubes. This factor also determines whether and how long the reactor core can be continued in operation, i.e., matters of safety and economy are involved. Potential disturbances of the reactor core affect the fuel rod cladding tubes as increases in temperature and, sometimes, as mechanical stresess for limited periods of time. As thermomechanical stresses acting on a cladding tube also give rise to creep events which may limit the service life of fuel elements, it is important to know how much creep life or time to rupture is consumed in the course of a core disturbance, and what the residual life is. For this purpose, the times to rupture before and during the accident must be added up and the balance calculated. As a rule of computation, the Lebensanteil rule is used in its form expressing the time to rupture of creeping solids. The simulation of accidents with unirradiated cladding tubes revealed a drastic decrease of the residual time to rupture in those cases in which the cladding material had recrystallized. On the other hand, because of its structural stability, irradiated material turned out to be almost insensitive even under extremely severe accident conditions. The materials data so far available are sufficient for useful estimates. Presuming one of the damage accumulating processes of the creeping cladding material is predominant, there are no further validity limiting ranges concerning kind of accident, loading condition, cladding material and so on. (orig.)

  19. Datalogger for the creep laboratory

    International Nuclear Information System (INIS)

    Sambasivan, S.I.; Karthikeyan, T.V.; Chowdhary, D.M.; Anantharaman, P.N.

    1989-01-01

    The creep laboratory, MDL/ICGAR is a facility to study the creep properties of materials which are of interest to the fast reactor programme. The creep test is conducted over a few days to several months and years depending on the test variables employed. In these tests the creep strain and creep rate as a function of time are studied while the load and temperature are kept constant. The datalogger automates the process of recording the strain information as a function of time and also monitors the temperature throughout the test. The system handles 126 temperature channels and 42 strain channels from 27 machines. The temperature inputs are from the thermocouples and for cold junction compensation RTD's are used. An extensometer with a linear variable differential transformer (LVDT) or Super Linear Variable Capacitor (SLVC) form the set up to measure strain. The data logger consists of a front end analog input sub-system (AISS), a 8085 based Data Acquisition System (DAS) communicating to a microcomputer with CP/M operating system. The system responds to the user through the console and outputs of a dot matrix printer. The system, running a real time executive, also allows for on line enabling or disabling of a channel, printing of data, examining the current status and value, setting and getting time etc. (author)

  20. Large earthquakes and creeping faults

    Science.gov (United States)

    Harris, Ruth A.

    2017-01-01

    Faults are ubiquitous throughout the Earth's crust. The majority are silent for decades to centuries, until they suddenly rupture and produce earthquakes. With a focus on shallow continental active-tectonic regions, this paper reviews a subset of faults that have a different behavior. These unusual faults slowly creep for long periods of time and produce many small earthquakes. The presence of fault creep and the related microseismicity helps illuminate faults that might not otherwise be located in fine detail, but there is also the question of how creeping faults contribute to seismic hazard. It appears that well-recorded creeping fault earthquakes of up to magnitude 6.6 that have occurred in shallow continental regions produce similar fault-surface rupture areas and similar peak ground shaking as their locked fault counterparts of the same earthquake magnitude. The behavior of much larger earthquakes on shallow creeping continental faults is less well known, because there is a dearth of comprehensive observations. Computational simulations provide an opportunity to fill the gaps in our understanding, particularly of the dynamic processes that occur during large earthquake rupture and arrest.

  1. Standard test method for measurement of creep crack growth times in metals

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This test method covers the determination of creep crack growth (CCG) in metals at elevated temperatures using pre-cracked specimens subjected to static or quasi-static loading conditions. The time (CCI), t0.2 to an initial crack extension δai = 0.2 mm from the onset of first applied force and creep crack growth rate, ˙a or da/dt is expressed in terms of the magnitude of creep crack growth relating parameters, C* or K. With C* defined as the steady state determination of the crack tip stresses derived in principal from C*(t) and Ct (1-14). The crack growth derived in this manner is identified as a material property which can be used in modeling and life assessment methods (15-25). 1.1.1 The choice of the crack growth correlating parameter C*, C*(t), Ct, or K depends on the material creep properties, geometry and size of the specimen. Two types of material behavior are generally observed during creep crack growth tests; creep-ductile (1-14) and creep-brittle (26-37). In creep ductile materials, where cr...

  2. "A New Class of Creep Resistant Oxide/Oxide Ceramic Matrix Composites"

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Mohit Jain, Dr. Ganesh Skandan, Prof. Roger Cannon, Rutgers University

    2007-03-30

    Despite recent progress in the development of SiC-SiC ceramic matrix composites (CMCs), their application in industrial gas turbines for distributed energy (DE) systems has been limited. The poor oxidation resistance of the non-oxide ceramics warrants the use of envrionmental barrier coatings (EBCs), which in turn lead to issues pertaining to life expectancy of the coatings. On the other hand, oxide/oxide CMCs are potential replacements, but their use has been limited until now due to the poor creep resistance at high temperatures, particularly above 1200 oC: the lack of a creep resistant matrix has been a major limiting factor. Using yttrium aluminum garnet (YAG) as the matrix material system, we have advanced the state-of-the-art in oxide/oxide CMCs by introducing innovations in both the structure and composition of the matrix material, thereby leading to high temperature matrix creep properties not achieved until now. An array of YAG-based powders with a unique set of particle characteristics were produced in-house and sintered to full density and compressive creep data was obtained. Aided in part by the composition and the microstructure, the creep rates were found to be two orders of magnitude smaller than the most creep resistant oxide fiber available commercially. Even after accounting for porosity and a smaller matrix grain size in a practical CMC component, the YAG-based matrix material was found to creep slower than the most creep resistant oxide fiber available commercially.

  3. Gradual failure of structures in creep conditions

    International Nuclear Information System (INIS)

    Chrzanowski, M.; Latus, P.

    1993-01-01

    The most characteristic feature of progressive material deterioration in creep conditions Is its time-dependence. In structures this process comprises of three stages: 1. Incubation of a macroscopic defect at the time of First Crack Appearance (FCA); 2. Propagation of a macro-crack throughout the structural member at the Time of Member Failure (TMF); 3. Propagation of failure of consecutive structure members, leading to the Final Structure Collapse (FSC). The importance of a full analysis of a structure which comprises all above stages has been demonstrated previously. Corresponding times are denoted as t 1 , t 2 , t 3 respectively. Depending on many factors, like material properties, loading and supports, the ratio of t 1 /t 2 and t 2 /t 3 may vary significantly, and thus exhibiting a safety margin connected with damage propagation throughout the structure. However, the full analysis becomes very sophisticated since creep and damage evolutions law are often nonlinear ones, and analysis should include changing geometry of a structure. It was was found that the failure propagation in analysed structures appeared to be very sensitive to structures geometry and loading. The time ratio t 1 /t 3 depends on redundancy k (higher the redundancy lower the ratio), but structures collapse by local mechanisms. These mechanisms can be different depending on k. More decisive than redundancy is an overall configuration of loads and structure geometry because of different mechanism of final failure. So far, no general conclusion can be drawn, but the whole analysis resembles that of limit analysis for structures made of ideally plastic or elastic-plastic materials. Nevertheless it Is evident that full analysis of structures in creep conditions can significantly enhance the structures life-time expectation

  4. Effect of Post-Weld Heat Treatment on Creep Rupture Properties of Grade 91 Steel Heavy Section Welds

    Energy Technology Data Exchange (ETDEWEB)

    Li, Leijun

    2012-11-02

    This project will conduct a systematic metallurgical study on the effect of post-weld heat treatment (PWHT) on the creep rupture properties of P91 heavy section welds. The objective is to develop a technical guide for selecting PWHT parameters, and to predict expected creep-rupture life based on the selection of heat treatment parameters. The project consists of four interdependent tasks: Experimentally and numerically characterize the temperature fields of typical post-weld heat treatment procedures for various weld and joint configurations to be used in Gen IV systems. Characterize the microstructure of various regions, including the weld fusion zone, coarse-grain heat-affected zone, and fine-grain heat affected zone, in the welds that underwent the various welding and PWHT thermal histories. Conduct creep and creep-rupture testing of coupons extracted from actual and physically simulated welds. Establish the relationship among PWHT parameters, thermal histories, microstructure, creep, and creep-rupture properties.

  5. Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor

    International Nuclear Information System (INIS)

    Choi, Woo Sung; Song, Gee Wook; Kim, Bum Shin; Chang, Sung Ho; Fleury, Eric

    2011-01-01

    It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed

  6. In-service behaviour of creep strength enhanced ferritic steels Grade 91 and Grade 92 – Part 2 weld issues

    International Nuclear Information System (INIS)

    Parker, Jonathan

    2014-01-01

    In Creep Strength Enhanced Ferritic steels control of both composition and heat treatment of the parent steel is necessary to avoid producing components which have properties below the minimum expected by applicable codes. The degree of tempering involved in manufacture will modify the material hardness. While under most conditions hardness is reduced by tempering, exceeding the AC 1 temperature can lead to an increase in hardness. In this heat treatment the properties will be relatively poor even though the measured hardness may be apparently acceptable. Thus, care should be exercised in imposing an acceptance test of components based on simple hardness alone. Differences in parent material heat treatment and composition apparently have remarkably little influence on the creep life of the heat affect zone (HAZ). Thus, Type IV cracking in the fine grained or intercritically heat treated regions of the HAZ does not appear to directly depend on the strength of the base steel. This form of in-service damage is relatively difficult to detect using traditional methods of non-destructive testing. Moreover, since repeated heat treatment leads to over tempering and a degradation of properties, specific procedures for making and then lifing repair welds are required. The present paper summarizes examples of damage and discusses best option repairs. -- Highlights: ► For many components damage in the weld heat affected zone will be the primary source of in-service problems. ► Repair approaches should consider the influence of heat flow on metallurgical transformations. ► Both development of residual stresses and the local properties of the constituent zones influence Type IV damage. ► Serviceability of components in the creep range must consider stress, temperature and applicable material properties

  7. Fluid Creep and Over-resuscitation.

    Science.gov (United States)

    Saffle, Jeffrey R

    2016-10-01

    Fluid creep is the term applied to a burn resuscitation, which requires more fluid than predicted by standard formulas. Fluid creep is common today and is linked to several serious edema-related complications. Increased fluid requirements may accompany the appropriate resuscitation of massive injuries but dangerous fluid creep is also caused by overly permissive fluid infusion and the lack of colloid supplementation. Several strategies for recognizing and treating fluid creep are presented. Copyright © 2016 Elsevier Inc. All rights reserved.

  8. Accelerated creep in solid oxide fuel cell anode supports during reduction

    DEFF Research Database (Denmark)

    Frandsen, Henrik Lund; Makowska, Malgorzata Grazyna; Greco, Fabio

    2016-01-01

    To evaluate the reliability of solid oxide fuel cell (SOFC) stacks during operation, the stress field in the stack must be known. During operation the stress field will depend on time as creep processes relax stresses. The creep of reduced Ni-YSZ anode support at operating conditions has been...... studied previously. In this work a newly discovered creep phenomenon taking place during the reduction is reported. This relaxes stresses at a much higher rate (∼ x104) than creep during operation. The phenomenon was studied both in three-point bending and uniaxial tension. Differences between the two...... measurements could be explained by newly observed stress promoted reduction. Finally, samples exposed to a small tensile stress (∼ 0.004 MPa) were observed to expand during reduction, which is in contradiction to previous literature. These observations suggest that release of internal residual stresses between...

  9. Influence of flowing sodium on creep deformation and rupture behaviour of 316L(N) austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, S., E-mail: sravi@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Laha, K.; Mathew, M.D. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Vijayaraghavan, S.; Shanmugavel, M.; Rajan, K.K. [Fast Reactor Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India)

    2012-08-15

    The influence of flowing sodium on creep deformation and rupture behaviour of AISI 316L(N) austenitic stainless steel has been investigated at 873 K over a stress range of 235-305 MPa. The results were compared with those obtained from testing in air environment. The steady state creep rates of the material were not influenced appreciably by the testing environments. The time to onset of tertiary stage of creep deformation was delayed in sodium environment. The creep-rupture lives of the material increased in sodium environment, which became more pronounced at lower applied stresses. The increase in rupture life of the material in flowing sodium was accompanied by an increase in rupture ductility. The creep damage on specimen surface as well as inside the specimen was less in specimen tested in sodium. SEM fractographic investigation revealed predominantly transgranular dimple failure for the specimen tested in sodium, whereas predominantly intergranular creep failure was observed in the air tested specimens. Almost no oxidation was observed in the specimens creep tested in the sodium environment. Absence of oxidation and less creep damage cavitation extended the secondary state in liquid sodium tests and lead to increase in creep rupture life and ductility of the material as compared to in air.

  10. Design of creep machine and creep specimen chamber for carrying out creep tests in flowing liquid sodium

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, S., E-mail: sravi@igcar.gov.in; Laha, K.; Sakthy, S.; Mathew, M.D.; Jayakumar, T.

    2014-02-15

    Highlights: • Design of a lever type creep machine for carrying out creep test in flowing sodium. • Leveling of lever during creep was achieved by automated movement of fulcrum. • Design of creep chamber for providing constant sodium flow rate across creep specimen. • Minimum use of bellow in chamber for sodium containment and mechanical isolation. • Mini-lever mechanism to counter balance load reduction on specimen due to bellow stiffness. - Abstract: A creep testing system has been designed, fabricated, installed and validated for carrying out creep tests in flowing liquid sodium. The testing system consists of two sections namely creep testing machine and an environmental chamber. The testing system has the ability of (i) applying tensile load to the test specimen through a lever, (ii) monitoring continuously the creep elongation and (iii) allowing sodium to flow around the creep specimen at constant velocity. The annular space between the creep specimen and the environmental chamber has been suitably designed to maintain constant sodium flow velocity. Primary and secondary bellows are employed in the environmental chamber to (i) mechanically isolate the creep specimen, (ii) prevent the flowing sodium in contact with air and (iii) maintain an argon gas cover to the leaking sodium if any from primary bellow, with a provision to an alarm get activated by a spark plug. The lever-horizontality during creep test has been maintained by automatically lifting up the fulcrum instead of lowering down the pull rod as conventionally used. A mini lever mechanism has been incorporated in the load train to counter balance the load reduction on specimen from the changing stiffness of the bellows. The validation of the testing system has been established by carrying out creep tests on 316L(N) stainless steel at 873 K over a wide stress range and comparing the results with those obtained in air by employing the developed and conventional creep testing machines.

  11. Finite element simulation for creep crack growth

    International Nuclear Information System (INIS)

    Miyazaki, Noriyuki; Sasaki, Toru; Nakagaki, Michihiko; Brust, F.W.

    1992-01-01

    A finite element method was applied to a generation phase simulation of creep crack growth. Experimental data on creep crack growth in a 1Cr-1Mo-1/4V steel compact tension specimen were numerically simulated using a node-release technique and the variations of various fracture mechanics parameters such as CTOA, J, C * and T * during creep crack growth were calculated. The path-dependencies of the integral parameters J, C * and T * were also obtained to examine whether or not they could characterize the stress field near the tip of a crack propagating under creep condition. The following conclusions were obtained from the present analysis. (1) The J integral shows strong path-dependency during creep crack growth, so that it is does not characterize creep crack growth. (2) The C * integral shows path-dependency to some extent during creep crack growth even in the case of Norton type steady state creep law. Strictly speaking, we cannot use it as a fracture mechanics parameter characterizing creep crack growth. It is, however, useful from the practical viewpoint because it correlates well the rate of creep crack growth. (3) The T * integral shows good path-independency during creep crack growth. Therefore, it is a candidate for a fracture mechanics parameter characterizing creep crack growth. (author)

  12. Creep-fatigue evaluation method for modified 9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Wada, Y.; Aoto, K.

    1997-01-01

    As creep-fatigue evaluation methods on normalized and tempered Modified 9Cr-1Mo steel for design use, the time fraction rule and the simplified conventional ductility exhaustion rule are investigated for the prediction of tension strain hold creep-fatigue damage of this material. For the above investigation, stress relaxation behaviour during strain hold has to be analyzed using stress-strain-time relation. The initial value of stress relaxation was determined by cyclic stress-strain curves in continuous cycling fatigue tests. Cyclic stress-strain behaviour of Mod.9Cr-1Mo(NT) steel is different from that of austenitic stainless steels, so this effect was considered. Stress relaxation analysis was performed using static creep strain-time relation and conventional hardening rule. The time fraction by using the above stress relaxation analysis results can give good prediction for creep-fatigue life of Mod.9Cr-1Mo(NT) steel. For design use it is practical to be able to estimate creep damages conservatively by both strain behaviour of cyclic plastic (in continuous cycling fatigue tests) and monotonic creep (in standard creep tests). The life reduction by strain hold at the minimum peak of compressive stress in creep-fatigue tests was examined, and this effects can be evaluated by the relationship between the location of oxidation and the effective deformation at crack tip. In an accelerated oxidation environment, for example in high temperature and high pressure steam, a different approach for life reduction should be developed based on the mechanism of growth of oxide and crack growth with oxidation. However, in the creep damage dominant region, its effect is saturated and the effect of cavity growth along grain boundary becomes dominant for long-term strain hold in the high temperature conditions. (author). 6 refs, 6 figs

  13. Improvement of the management of residual waste in areas without thermal treatment facilities: A life cycle analysis of an Italian management district

    Energy Technology Data Exchange (ETDEWEB)

    Di Maria, Francesco, E-mail: francesco.dimaria@unipg.it [LAR Laboratory, Dipartimento di Ingegneria, Via G. Duranti 93, Perugia (Italy); Micale, Caterina; Morettini, Emanuela [LAR Laboratory, Dipartimento di Ingegneria, Via G. Duranti 93, Perugia (Italy); Sisani, Luciano [TSA spa, Via Case Sparse 107, Magione (Italy); Damiano, Roberto [GESENU spa, Via della Molinella 7, Perugia (Italy)

    2015-10-15

    Highlights: • LCA analysis of two option for residual waste management. • Exploitation of mechanical physical sorting facility for extracting recyclable from RMSW. • Processing the mechanically sorted organic fraction in bioreactor landfill. • Sensitivity analysis demonstrate high influence for impact assessment of substitution ratio for recycle materials. - Abstract: Starting from an existing waste management district without thermal treatment facilities, two different management scenarios for residual waste were compared by life cycle assessment (LCA). The adoption of a bioreactor landfill for managing the mechanically sorted organic fraction instead of bio-stabilization led to reduction of global warming and fresh water eutrophication by 50% and 10%, respectively. Extraction of recyclables from residual waste led to avoided emissions for particulate matter, acidification and resource depletion impact categories. Marginal energy and the amount of energy recovered from landfill gas marginally affected the LCA results. On the contrary the quality of the recyclables extracted can significantly modify the eco profile of the management schemes.

  14. Behavior of X 6 CrNi 18 11 under sequential testing of creep and fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Husslage, W [TNO, Apeldoorn (Netherlands); Breitling, H [INTERATOM, Bergisch Gladbach (Germany)

    1977-07-01

    The behaviour of the austenitic stainless steel X 6 CrNi 18 11 with about 0.05% C, 18% Cr and 11% Ni was investigated under combined creep and cyclic loading at 550 degrees C. Base metal specimens and specimens containing a weld were tested by: prior cyclic loading followed by creep loading to rupture; prior creep loading followed by cyclic loading to rupture; alternating periods of creep and cyclic loading to rupture. The results were evaluated using the linear cumulative fatigue and creep damage rule. The damage factor D determined on basis of the respective behaviour of base material and welds varied between 0.5 and 1.6 if specimens containing a weld defect were not taken into consideration. Weld defects, which had predominantly an influence on fatigue, lowered the damage factor D up to 0.2. Evaluation of the results on welds with the pure creep and fatigue behaviour of base material shows damage factors between 0.4 and 0.9. By the high margins between allowable creep and fatigue life and life measured with specimens, the cumulative damages of base material and welded joints are much better than the allowable values according to CCI 1592 of the ASME Boiler and Pressure Vessel Code. (author)

  15. Cumulative fatigue and creep-fatigue damage at 3500C on recrystallized zircaloy 4

    International Nuclear Information System (INIS)

    Brun, G.; Pelchat, J.; Floze, J.C.; Galimberti, M.

    1985-06-01

    An experimental programme undertaken by C.E.A., E.D.F. and FRAGEMA with the aim of characterizing the fatigue and creep fatigue behaviour of zircaloy-4 following annealing treatments (recrystallized, stress-delived) is in progress. The results given below concern only recrystallized material. Cyclic properties, low-cycle fatigue curves and creep behaviour laws under stresses have been established. Sequential tests of pure fatigue and creep-fatigue were performed. The cumulative life fractions at fracture depend on the sequence of leading, stress history and number of cycles of prestressing. The MINER's rule appears to be conservative with regard to a low-high loading sequence whereas it is not for the reverse high-low loading sequences. Fatigue and creep damage are not interchangeable. Pre-creep improves the fatigue resistance. Pre-fatigue improves the creep strength as long as the beneficial effect of cyclic hardening overcomes the damaging effect of surface cracking. The introduction of a tension hold time into the fatigue cycle slightly increases cyclic hardening and reduces the number of cycles to failure. For hold times of less than one hour, the sum of fatigue and creep life fractions is closed to one

  16. Elastic-plastic-creep analysis of brazed carbon-carbon/OFHC divertor tile concepts for TPX

    International Nuclear Information System (INIS)

    Chin, E.; Reis, E.E.

    1995-01-01

    The 7.5 MW/m 2 heat flux requirements for the TPX divertor necessitate the use of high conductivity carbon-carbon (C-C) tiles that are brazed to annealed copper (OFHC) coolant tubes. Significant residual stresses are developed in the C-C tiles during the braze process due to large differences in the thermal expansion coefficients between these materials. Analyses which account for only the elastic-plastic strains developed in the OFHC tube may not accurately characterize the behavior of the tube during brazing. The elevated temperature creep behavior of the copper coolant tubes intuitively should reduce the calculated residual stresses in the C-C tiles. Two divertor tile concepts, the monoblock and the archblock, were analyzed for residual stress using 2-D finite element analysis for elastic-plastic-creep behavior of the OFHC tube during an assumed braze cooldown cycle. The results show that the inclusion of elevated temperature creep effects decrease the calculated residual stresses by only about 10% when compared to those analyses in which only elastic-plastic behavior of the OFHC is accounted for. The primary reason that creep effects at higher temperatures are not more significant is due to the low yield stress and nearly flat-top stress-strain curve of annealed OFHC. Since high temperature creep plays less of a role in the residual stress levels than previously thought, future scoping studies can be done in an elastic-plastic analysis with confidence that the stresses will be within approximately 10% of an elastic-plastic-creep analysis

  17. Evaluation of creep damage due to stress relaxation in SA533 grade B class 1 and SA508 class 3 pressure vessel steels

    International Nuclear Information System (INIS)

    Hoffmann, C.L.; Urko, W.

    1993-01-01

    Creep damage can result from stress relaxation of residual stresses in components when exposed to high temperature thermal cycles. Pressure vessels, such as the reactor vessel of the modular high-temperature gas reactor (MHTGR), which normally operate at temperatures well below the creep range can develop relatively high residual stresses in high stress locations. During short term excursions to elevated-temperatures, creep damage can be produced by the loadings on the vessel. In addition, residual stresses will relax out, causing greater creep damage in the pressure vessel material than might otherwise be calculated. The evaluation described in this paper assesses the magnitude of the creep damage due to relaxation of residual stresses resulting from short term exposure of the pressure vessel material to temperatures in the creep range. Creep relaxation curves were generated for SA533 Grade B, Class 1 and SA508 Class 3 pressure vessel steels using finite element analysis of a simple uniaxial truss loaded under constant strain conditions to produce an initial axial stress equal to 1.25 times the material yield strength at temperature. The strain is held constant for 1000 hours at prescribed temperatures from 700 F to 1000 F. The material creep law is used to calculate the relaxed stress for each time increment. The calculated stress relaxation versus time curves are compared with stress relaxation test data. Creep damage fractions are calculated by integrating the stress relaxation versus time curves and performing a linear creep damage summation using the minimum stress to rupture curves at the respective relaxation temperatures. Cumulative creep damage due to stress relaxation as a function of time and temperature is derived from the linear damage summation

  18. A phenomenological approach for the analysis of combined fatigue and creep

    International Nuclear Information System (INIS)

    Bui-Quoc, T.; Biron, A.

    1982-01-01

    An approach is proposed for the life prediction, under cumulative damage conditions, for fatigue and for creep. An interaction effect is introduced to account for a modification in the material behavior due to previous loading. A predictive technique is then developed which is applied to several materials for fatigue and which could potentially be used for creep. With due consideration to the similarity of the formulation for both phenomena, the analysis for the combination of fatigue and creep is then carried out through a straightforward sequential use of the two damage functions. Several patterns are studied without and with an interaction effect. (orig.)

  19. The Effect of Hold Time on Creep-Fatigue in 9Cr-1Mo

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Tae Young; Kim, Dae Whan; Kim, Yong Wan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Baek, Kyoung Ho [Chungnam National University, Daejeon (Korea, Republic of)

    2009-05-15

    9Cr-1Mo steel is a candidate material for reactor vessel for VHTR. Because 9Cr-1Mo steel has a good mechanical properties and a lower thermal expansion coefficient than austenitic stainless steel. The reactor vessel of VHTR is operated at about 450 .deg. C. At this temperature, fatigue occurs during start-up and cool-down, and creep occurs during normal operation. Creep-fatigue damage by the interaction between fatigue and creep is an important factor that limits VHTR reactor vessel life. In this study, Effect of hold time on low cycle fatigue behavior of 9Cr-1Mo at 600 .deg. C was investigated in air.

  20. The Effect of Hold Time on Creep-Fatigue in 9Cr-1Mo

    International Nuclear Information System (INIS)

    Oh, Tae Young; Kim, Dae Whan; Kim, Yong Wan; Baek, Kyoung Ho

    2009-01-01

    9Cr-1Mo steel is a candidate material for reactor vessel for VHTR. Because 9Cr-1Mo steel has a good mechanical properties and a lower thermal expansion coefficient than austenitic stainless steel. The reactor vessel of VHTR is operated at about 450 .deg. C. At this temperature, fatigue occurs during start-up and cool-down, and creep occurs during normal operation. Creep-fatigue damage by the interaction between fatigue and creep is an important factor that limits VHTR reactor vessel life. In this study, Effect of hold time on low cycle fatigue behavior of 9Cr-1Mo at 600 .deg. C was investigated in air

  1. Creep-rupture behavior of iron superalloys in high-pressure hydrogen

    Science.gov (United States)

    Bhattacharyya, S.; Peterman, W.

    1984-01-01

    The creep-rupture properties of five iron-base and one cobalt-base high temperature alloys were investigated to assess the feasibility of using the alloys as construction materials in a Stirling engine. The alloys were heat treated and hardness measurements were taken. Typical microstructures of the alloys are shown. The creep-rupture properties of the alloys were determined at 760 and 815 C in 15.0 MPa H2 for 200 to 1000 hours. Plots of rupture life versus stress for the six superalloys are presented along with creep strain-time plots.

  2. Point defects and the creep of metals

    International Nuclear Information System (INIS)

    Nichols, F.A.

    1976-01-01

    Basic concepts felt to be important in diffusion-controlled creep of metals are reviewed and it is suggested that such creep is controlled by edge-dislocation climb under a rather wide range of conditions. The effect of a damage-producing flux on such creep processes is explored. It is shown that processes such as Herring-Nabarro creep are unaffected by irradiation. Evidence is presented for a climb-plus-glide mechanism of radiation creep for stresses above unirradiated yield or flow stresses. At lower stresses a preferential dislocation loop nucleation model is suggested

  3. Creep cavitation effects in polycrystalline alumina

    International Nuclear Information System (INIS)

    Porter, J.R.; Blumenthal, W.; Evans, A.G.

    1981-01-01

    Fine grained polycrystalline alumina has been deformed in creep at high temperatures, to examine the evolution of cavities at grain boundaries. Cavities with equilibrium and crack-like morphologies have been observed, distributed nonuniformly throughout the material. The role of these cavities during creep has been described. A transition from equilibrium to crack-like morphology has been observed and correlated with a model based on the influence of the surface to boundary diffusivity ratio and the local tensile stress. The contribution of cavitation to the creep rate and total creep strain has been analyzed and excluded as the principal cause of the observed non-linear creep rate

  4. Increased variability of bone tissue mineral density resulting from estrogen deficiency influences creep behavior in a rat vertebral body.

    Science.gov (United States)

    Kim, Do-Gyoon; Navalgund, Anand R; Tee, Boon Ching; Noble, Garrett J; Hart, Richard T; Lee, Hye Ri

    2012-11-01

    Progressive vertebral deformation increases the fracture risk of a vertebral body in the postmenopausal patient. Many studies have observed that bone can demonstrate creep behavior, defined as continued time-dependent deformation even when mechanical loading is held constant. Creep is a characteristic of viscoelastic behavior, which is common in biological materials. We hypothesized that estrogen deficiency-dependent alteration of the mineral distribution of bone at the tissue level could influence the progressive postmenopausal vertebral deformity that is observed as the creep response at the organ level. The objective of this study was thus to examine whether the creep behavior of vertebral bone is changed by estrogen deficiency, and to determine which bone property parameters are responsible for the creep response of vertebral bone at physiological loading levels using an ovariectomized (OVX) rat model. Correlations of creep parameters with bone mineral density (BMD), tissue mineral density (TMD) and architectural parameters of both OVX and sham surgery vertebral bone were tested. As the vertebral creep was not fully recovered during the post-creep unloading period, there was substantial residual displacement for both the sham and OVX groups. A strong positive correlation between loading creep and residual displacement was found (r=0.868, pcreep behavior of the OVX group (pcreep caused progressive, permanent reduction in vertebral height for both the sham and OVX groups. In addition, estrogen deficiency-induced active bone remodeling increased variability of trabecular TMD in the OVX group. Taken together, these results suggest that increased variability of trabecular TMD resulting from high bone turnover influences creep behavior of the OVX vertebrae. Copyright © 2012 Elsevier Inc. All rights reserved.

  5. Creep of ice: further studies

    International Nuclear Information System (INIS)

    Heard, H.C.; Durham, W.B.; Kirby, S.H.

    1987-01-01

    Detailed studies have been done of ice creep as related to the icy satellites, Ganymede and Callisto. Included were: (1) the flow of high-pressure water ices II, III, and V, and (2) frictional sliding of ice I sub h. Work was also begun on the study of the effects of impurities on the flow of ice. Test results are summarized

  6. Thermal creep of Zircaloy-4 cladding

    International Nuclear Information System (INIS)

    Murty, K.L.; Clevinger, G.S.; Papazoglou, T.P.

    1977-01-01

    Data on the hoop creep characteristics of Zircaloy tubing were collected at temperatures between 600 F and 800 F, and at stress levels ranging from 10 ksi to 25 ksi using internal pressurization tests. At low driving forces, exposures as long as 2000 hours were found insufficient to establish steady state creep. The experimental data at temperatures of 650 F to 800 F correlate well with an exponential stress dependence, and the activation energy for creep was found to be in excellent agreement with that for self-diffusion. The range of stresses and temperatures is too small to study the overall effect of these variables on the activation energy for creep. The experimental steady state creep-rates and those predicted from the creep equation used agree within a factor of 1.3. These correlations imply that the mechanism for hoop creep of Zircaloy-4 cladding is characterized by an activation energy of approximately 60 kcal/mole and an activation area of about 20b 3 . In addition, the exponential stress dependence implies that the activation area for creep is stress-independent. These results suggest that the climb of edge dislocations is the rate controlling mechanism for creep of Zircaloy-4. The transient creep regime was also analysed on the premise that primary creep is directly related to the rate of dispersal of dislocation entanglements by climb. (Auth.)

  7. Resource recovery from residual household waste: An application of exergy flow analysis and exergetic life cycle assessment.

    Science.gov (United States)

    Laner, David; Rechberger, Helmut; De Soete, Wouter; De Meester, Steven; Astrup, Thomas F

    2015-12-01

    Exergy is based on the Second Law of thermodynamics and can be used to express physical and chemical potential and provides a unified measure for resource accounting. In this study, exergy analysis was applied to four residual household waste management scenarios with focus on the achieved resource recovery efficiencies. The calculated exergy efficiencies were used to compare the scenarios and to evaluate the applicability of exergy-based measures for expressing resource quality and for optimizing resource recovery. Exergy efficiencies were determined based on two approaches: (i) exergy flow analysis of the waste treatment system under investigation and (ii) exergetic life cycle assessment (LCA) using the Cumulative Exergy Extraction from the Natural Environment (CEENE) as a method for resource accounting. Scenario efficiencies of around 17-27% were found based on the exergy flow analysis (higher efficiencies were associated with high levels of material recycling), while the scenario efficiencies based on the exergetic LCA lay in a narrow range around 14%. Metal recovery was beneficial in both types of analyses, but had more influence on the overall efficiency in the exergetic LCA approach, as avoided burdens associated with primary metal production were much more important than the exergy content of the recovered metals. On the other hand, plastic recovery was highly beneficial in the exergy flow analysis, but rather insignificant in exergetic LCA. The two approaches thereby offered different quantitative results as well as conclusions regarding material recovery. With respect to resource quality, the main challenge for the exergy flow analysis is the use of exergy content and exergy losses as a proxy for resource quality and resource losses, as exergy content is not per se correlated with the functionality of a material. In addition, the definition of appropriate waste system boundaries is critical for the exergy efficiencies derived from the flow analysis, as it

  8. Comparison of creep rupture behavior of tungsten inert gas and electron beam welded grade 91 steel

    International Nuclear Information System (INIS)

    Dey, H.C.; Vanaja, J.; Laha, K.; Bhaduri, A.K.; Albert, S.K.; Roy, G.G.

    2016-01-01

    Creep rupture behavior of Grade 91 steel weld joints fabricated by multi-pass tungsten inert gas (TIG) and electron beam welding (EBW) processes has been studied and compared with base metal. Cross-weld creep specimens were fabricated from the X-ray radiography qualified and post weld heat treated (760°C/4 h) weld joints. Creep testing of weld joints and base metal was carried out at 650°C over a stress range of 40°120 MPa. Creep life of EBW joint is comparable to base metal; whereas multi-pass TIG joint have shown significant drop in creep life tested for the same stress level. Both types of weld joints show Type IV cracking for all the stress levels. The steady state creep rate of multi-pass TIG is found to be fifteen times than that of EBW joint for stress level of 80 MPa, which may be attributed to over tempering, more re-austenization, and fine grain structure of inter-critical and fine grain heat affected zone regions of the TIG joint. In contrast, single-pass and rapid weld thermal cycles associated with EBW process causes minimum phase transformation in the corresponding regions of heat affected zone. Microstructure studies on creep tested specimens shows creep cavities formed at the primary austenite grain boundaries nucleated on coarse carbide precipitates. The hardness measured across the weld on creep tested specimens shows significant drop in hardness in the inter-critical and fine grain heat affected zone regions of multi-pass TIG (176 VHN) in comparison to 192 VHN in the corresponding locations in EBW joint. (author)

  9. Study of oxide layers in creep of Ti alloy

    International Nuclear Information System (INIS)

    Reis, D.A.P.; Moura Neto, C.; Machado, J.P.B.; Martins, G.V.; Barboza, M.J.R.

    2009-01-01

    The present study is about the effect of oxide layers in creep of Ti-6Al-4V alloy, in different atmospheres (air, nitrogen and argon). Ti-6Al-4V alloy was treated during 24 hours in a thermal treatment furnace at 600°C in different atmospheres (argon, nitrogen and air). The samples were analyzed by High Resolution X-Ray Diffraction, Scanning Electronic Microscopy (SEM), Atomic Force Microscopy (AFM) and microhardness test. The polished samples of Ti-6Al-4V alloy were treated during 24 hours at 600°C and the oxidation behavior in each case using argon, nitrogen and air atmospheres was observed. The oxidation was more aggressive in air atmosphere, forming TiO 2 film in the surface. The oxidation produced a weight gain through the oxide layer growth and hardening by oxygen dissolution. Ti-6Al-4V alloy specimens also were produced in order to test them in creep, at 250 MPa and 600 deg C, with argon, nitrogen and air atmospheres. When the Ti-6Al-4V alloy was tested under argon and nitrogen atmospheres oxidation effects are smaller and the behavior of the creep curves shows that the creep life time was better in atmospheres not so oxidant. It is observed a decreasing of steady state creep in function of the oxidation process reduction. It is shown that, for the Ti-6Al-4V alloy, their useful life is strongly affected by the atmosphere that is submitted, on account of the oxidation suffered by the material. (author)

  10. Creep-Data Analysis of Alloy 617 for High Temperature Reactor Intermediate Heat Exchanger

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Ryu, Woo Seog; Kim, Yong Wan; Yin, Song Nan

    2006-01-01

    The design of the metallic components such as hot gas ducts, intermediate heat exchanger (IHX) tube, and steam reformer tubes of very high temperature reactor (VHTR) is principally determined by the creep properties, because an integrity of the components should be preserved during a design life over 30 year life at the maximum operating temperature up to 1000 .deg. C. For designing the time dependent creep of the components, a material database is needed, and an allowable design stress at temperature should be determined by using the material database. Alloy 617, a nicked based superalloy with chromium, molybdenum and cobalt additions, is considered as a prospective candidate material for the IHX because it has the highest design temperature. The alloy 617 is approved to 982 .deg. C (1800 .deg. F) and other alloys approved to 898 .deg. C (1650 .deg. C), such as alloy 556, alloy 230, alloy HX, alloy 800. Also, the alloy 617 exhibits the highest level of creep strength at high temperatures. Therefore, it is needed to collect the creep data for the alloy 617 and the creep-rupture life at the given conditions of temperature and stress should be predicted for the IHX construction. In this paper, the creep data for the alloy 617 was collected through literature survey. Using the collected data, the creep life for the alloy 617 was predicted based on the Larson-Miller parameter. Creep master curves with standard deviations were presented for a safety design, and failure probability for the alloy 617 was obtained with a time coefficient

  11. Ratchetting in the creep range

    International Nuclear Information System (INIS)

    Ponter, A.R.S.; Cocks, A.C.F.; Clement, G.; Roche, R.; Corradi, L.; Franchi, A.

    1985-01-01

    This report attempts to present a ''State of the Art'' of this problem from three contracting and complementary points of view which reflect separate traditions within the discipline of structural analysis. Part I gives a brief summary of the essential elements of the three constitutive parts and a set of conclusions and recommendations are then formulated. Part II is an attempt by a group at CEA Saclay, France, to distil from available experimental data a set of rules expressed in terms of the stress classifications of the ASME codes, which will ensure the prevention of excessive creep ratchetting. The resulting stresses to an effective (or reference) stress and the creep assessment is then made in terms of the creep produced by the effective stress. They aim at analytical procedures for LMFBR components that operate in the creep region and are subject to considerable thermal transients. Part III by Ponter and Cocks of the University of Leicester is a theoretical study of the problem using bounding and other approximate techniques. The problem is studied in a sequence of increasingly complex problems commencing with an isothermal structure subjected to constant load and terminating in a structure subjected to arbitrary cyclic thermal loading. The results are expressed in terms of a reference stress derived from a plastic shakedown solution, and a reference history of temperature. These techniques are capable of providing assessment of the creep deformation of a structure when the plastic shakedown properties of the structures are known. The particular circumstances which occur in a LMFBR are emphasized. Part IV by Corradi and Franchi discusses the methods by which finite element solution may be calculated. These are surveyed with particular reference to the numerical problems involved and the relationship between computational procedure and the form of the constitutive equation. 162 refs

  12. Low stress creep of stainless steel

    International Nuclear Information System (INIS)

    Crossland, I.G.; Clay, B.D.; Baker, C.

    1976-06-01

    The creep of 20%Cr, 25%Ni, Nb stainless steel has been examined at temperatures from 675 to 775 0 C at sheer stressed below 13 MPa and grain sizes from 6 to 20μm. The results have indicated that the initial creep rates were linearly dependent upon stress but with a threshold stress below which no creep occurred, i.e. Bingham behaviour; in addition, the creep activation energy at small strains was substantially lower than the lattice self-diffusion value and the initial creep rates were approximately related to the grain size through an inverse cube relation. It has been concluded that at low strains (approaching the initial elastic deflection) the creep mechanism was probably that of grain boundary diffusion creep (Coble, 1963) and this is further supported by the close agreement between the observed and theoretically predicted creep rate values. Steady-state creep rates were not observed; initially the creep rates fell rapidly with strain after which a more gradual decrease occurred. Whilst the creep rate - stress relationship continued to be of a Bingham form, the progressive reduction in creep rate with strain was found to be mainly attributable to an increase in the effective viscosity, threshold stress effects being generally of secondary importance. A model has been proposed which explains the initial creep rates as being due to Cable creep with elastic accommodation at grain boundary particles. At higher strains grain boundary collapse caused by vacancy sinking is accommodated at precipitate particles by plastic deformation of the adjacent matrix material. (author)

  13. Feasibility study on ductility exhaustion approach for creep-fatigue damage assessment of FBR 316 stainless steel using published data

    International Nuclear Information System (INIS)

    Nonaka, Isamu; Kitagawa, Masaki; Torihata, Shoji.

    1995-01-01

    In order to investigate the applicability of a ductility exhaustion rule to the creep-fatigue life assessment of FBR 316 stainless steel, a feasibility study using the published data was conducted. The assessment method was proposed based on the linear damage summation rule. In the proposed method, fatigue damage was calculated by Minor's rule and creep damage was calculated by a ductility exhaustion rule. The creep-fatigue lives in the published data were predicted by the proposed method. The results obtained are as follows: (1) All the data could be predicted within a factor of two on life by the proposed method. (2) The creep-fatigue lives under 10 minute strain hold at 550degC were overestimated, while those under 60 minute strain hold at 550degC and 600degC were estimated adequately. From the above facts, the proposed method seemed to be effective for the prediction of creep-fatigue life in which the creep damage was dominant and also the intergranular cracking was remarkable. (3) The creep damage was simultaneously calculated by the time fraction rule in order to compare with the ductility exhaustion role. All the data could be also predicted within a factor of two on life by this rule, but it tended to overestimate the life. (author)

  14. High-Temperature Creep Behaviour and Positive Effect on Straightening Deformation of Q345c Continuous Casting Slab

    Science.gov (United States)

    Guo, Long; Zhang, Xingzhong

    2018-03-01

    Mechanical and creep properties of Q345c continuous casting slab subjected to uniaxial tensile tests at high temperature were considered in this paper. The minimum creep strain rate and creep rupture life equations whose parameters are calculated by inverse-estimation using the regression analysis were derived based on experimental data. The minimum creep strain rate under constant stress increases with the increase of the temperature from 1000 °C to 1200 °C. A new casting machine curve with the aim of fully using high-temperature creep behaviour is proposed in this paper. The basic arc segment is cancelled in the new curve so that length of the straightening area can be extended and time of creep behaviour can be increased significantly. For the new casting machine curve, the maximum straightening strain rate at the slab surface is less than the minimum creep strain rate. So slab straightening deformation based on the steel creep behaviour at high temperature can be carried out in the process of Q345c steel continuous casting. The effect of creep property at high temperature on slab straightening deformation is positive. It is helpful for the design of new casting machine and improvement of old casting machine.

  15. Applicability of the θ projection method to creep curves of Ni-22Cr-18Fe-9Mo alloy

    International Nuclear Information System (INIS)

    Kurata, Yuji; Utsumi, Hirokazu

    1998-01-01

    Applicability of the θ projection method has been examined for constant-load creep test results at 800 and 1000degC on Ni-22Cr-18Fe-9Mo alloy in the solution-treated and aged conditions. The results obtained are as follows: (1) Normal type creep curves obtained at 1000degC for aged Ni-22Cr-18Fe-9Mo alloy are fitted using the θ projection method with four θ parameters. Stress dependence of θ parameters can be expressed in terms of simple equations. (2) The θ projection method with four θ parameters cannot be applied to the remaining creep curves where most of the life is occupied by a tertiary creep stage. Therefore, the θ projection method consisting of only the tertiary creep component with two θ parameters was applied. The creep curves can be fitted using this method. (3) If the θ projection method with four θ or two θ parameters is applied to creep curves in accordance with creep curve shapes, creep rupture time can be predicted in terms of formulation of stress and/or temperature dependence of θ parameters. (author)

  16. Constitutive modeling of creep behavior in single crystal superalloys: Effects of rafting at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Ya-Nan, E-mail: fanyn12@mails.tsinghua.edu.cn; Shi, Hui-Ji, E-mail: shihj@mail.tsinghua.edu.cn; Qiu, Wen-Hui

    2015-09-17

    Rafting and creep modeling of single crystal superalloys at high temperatures are important for the safety assessment and life prediction in practice. In this research, a new model has been developed to describe the rafting evolution and incorporated into the Cailletaud single crystal plasticity model to simulate the creep behavior. The driving force of rafting is assumed to be the relaxation of the strain energy, and it is calculated with the local stress state, a superposition of the external and misfit stress tensors. In addition, the isotropic coarsening is introduced by the cube root dependence of the microstructure periodicity on creep time based on Ostwal ripening. Then the influence of rafting on creep deformation is taken into account as the Orowan stress in the single crystal plasticity model. The capability of the proposed model is validated with creep experiments of CMSX-4 at 950 °C and 1050 °C. It is able to predict the rafting direction at complex loading conditions and evaluate the channel width during rafting. For [001] tensile creep tests, good agreement has been shown between the model predictions and experimental results at different temperatures and stress levels. The creep acceleration can be captured with this model and is attributed to the microstructure degradation caused by the precipitate coarsening.

  17. Finite Element Creep-Fatigue Analysis of a Welded Furnace Roll for Identifying Failure Root Cause

    Science.gov (United States)

    Yang, Y. P.; Mohr, W. C.

    2015-11-01

    Creep-fatigue induced failures are often observed in engineering components operating under high temperature and cyclic loading. Understanding the creep-fatigue damage process and identifying failure root cause are very important for preventing such failures and improving the lifetime of engineering components. Finite element analyses including a heat transfer analysis and a creep-fatigue analysis were conducted to model the cyclic thermal and mechanical process of a furnace roll in a continuous hot-dip coating line. Typically, the roll has a short life, modeling heat convection from hot air inside the furnace. The creep-fatigue analysis was performed by inputting the predicted temperature history and applying mechanical loads. The analysis results showed that the failure was resulted from a creep-fatigue mechanism rather than a creep mechanism. The difference of material properties between the filler metal and the base metal is the root cause for the roll failure, which induces higher creep strain and stress in the interface between the weld and the HAZ.

  18. Creep damage behaviour of modified 9Cr-1Mo steel weld joints

    International Nuclear Information System (INIS)

    Sakthivel, T.; Laha, K.; Vasudevan, M.; Panneer Selvi, S.

    2016-01-01

    Creep deformation and rupture behaviour of modified 9Cr-1Mo steel weld joints fabricated by single-pass activated TIG (A-TIG) and shielded metal arc welding (SMAW) processes have been investigated at 923 K over a stress range of 50 to 110 MPa after post weld heat treatment (PWHT). The weld joints exhibited significantly lower creep rupture lives than the base metal at lower applied stresses. Creep rupture location of the weld joints were found to occur in the ICHAZ. An extensive localized creep deformation, coarsening of M 23 C 6 precipitates in the ICHAZ with creep exposure led to the premature type IV failure of the joints. The coarsening of M 23 C 6 precipitates was extensive in the mid-section of the ICHAZ than the sub-surface of the joints, and was more predominant in the SMAW joint. While A-TIG weld joint exhibited reduced creep cavitation and coarsening of M 23 C 6 precipitates due to lower deformation constraints by adjacent regions in the ICHAZ. Hence, A-TIG weld joint exhibited higher creep rupture life than the SMAW joint. (author)

  19. Effect of prior cold work on creep properties of a titanium modified austenitic stainless steel

    International Nuclear Information System (INIS)

    Vijayanand, V.D.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Laha, K.; Mathew, M.D.

    2013-01-01

    Prior cold worked (PCW) titanium-modified 14Cr–15Ni austenitic stainless steel (SS) is used as a core-structural material in fast breeder reactor because of its superior creep strength and resistance to void swelling. In this study, the influence of PCW in the range of 16–24% on creep properties of IFAC-1 SS, a titanium modified 14Cr–15Ni austenitic SS, at 923 K and 973 K has been investigated. It was found that PCW has no appreciable effect on the creep deformation rate of the steel at both the test temperatures; creep rupture life increased with PCW at 923 K and remained rather unaffected at 973 K. The dislocation structure along with precipitation in the PCW steel was found to change appreciably depending on creep testing conditions. A well-defined dislocation substructure was observed on creep testing at 923 K; a well-annealed microstructure with evidences of recrystallization was observed on creep testing at 973 K

  20. Radiation effects on time-dependent deformation: Creep and growth

    International Nuclear Information System (INIS)

    Simonen, E.P.

    1989-03-01

    Observations of irradiation creep strain as well as irradiation growth strain and related microstructures are reviewed and compared to mechanisms for radiation effects on time-dependent deformation. Composition, microstructure, stress and temperature affect irradiation creep less than thermal creep. Irradiation creep rates can often dominate thermal creep rates, particularly at low temperatures and low stresses. Irradiation creep mechanisms are classified in two general categories: (1) stress-induced preferential absorption and (2) climb-glide. In the former, creep results from dislocation climb, whereas in the latter, creep results from dislocation glide. The effects of irradiation creep on failure modes in nuclear environments are discussed. 53 refs., 18 figs., 1 tab

  1. Life prediction technology of structural materials

    International Nuclear Information System (INIS)

    Nagata, Norio

    1992-01-01

    There is empirically the time limit of use in all industrial plants and components. By defining the loss of functions as the expiration of life, if the forecast of life time or residual life of plants and components can be done, a very useful means becomes available for safety and economical efficiency. The life of plants is controlled by the occurrence and extension of defects in materials, and by the life of the material which is placed under most severe condition. Such severe condition is the environment of use itself with high temperature, corrosive environment, load, vibration and so on. The forecast of material life is to quantitatively grasp the damage behavior of materials under such condition, and to carry out the time control of the functions of plants by defect control. The time dependence of material damage such as fatigue damage, creep damage and corrosion damage is discussed. The forecast of material life by empirical knowledge and theoretical inference and the forecast of residual life are explained. Finally, the forecast of the life time of light water reactors is described as those constructed in initial period approach their design life. (K.I.)

  2. Magnetothermoelastic creep analysis of functionally graded cylinders

    International Nuclear Information System (INIS)

    Loghman, A.; Ghorbanpour Arani, A.; Amir, S.; Vajedi, A.

    2010-01-01

    This paper describes time-dependent creep stress redistribution analysis of a thick-walled FGM cylinder placed in uniform magnetic and temperature fields and subjected to an internal pressure. The material creep, magnetic and mechanical properties through the radial graded direction are assumed to obey the simple power law variation. Total strains are assumed to be the sum of elastic, thermal and creep strains. Creep strains are time, temperature and stress dependent. Using equations of equilibrium, stress-strain and strain-displacement a differential equation, containing creep strains, for displacement is obtained. Ignoring creep strains in this differential equation a closed form solution for the displacement and initial magnetothermoelastic stresses at zero time is presented. Initial magnetothermoelastic stresses are illustrated for different material properties. Using Prandtl-Reuss relation in conjunction with the above differential equation and the Norton's law for the material uniaxial creep constitutive model, the radial displacement rate is obtained and then the radial and circumferential creep stress rates are calculated. Creep stress rates are plotted against dimensionless radius for different material properties. Using creep stress rates, stress redistributions are calculated iteratively using magnetothermoelastic stresses as initial values for stress redistributions. It has been found that radial stress redistributions are not significant for different material properties, however major redistributions occur for circumferential and effective stresses.

  3. Tensile Creep and Fatigue of Sylramic-iBN Melt-Infiltrated SiC Matrix Composites: Retained Properties, Damage Development, and Failure Mechanisms

    Science.gov (United States)

    Morscher, Greg; Gowayed, yasser; Miller, Robert; Ojard, Greg; Ahmad, Jalees; Santhosh, Unni; John, Reji

    2008-01-01

    An understanding of the elevated temperature tensile creep, fatigue, rupture, and retained properties of ceramic matrix composites (CMC) envisioned for use in gas turbine engine applications are essential for component design and life-prediction. In order to quantify the effect of stress, time, temperature, and oxidation for a state-of-the-art composite system, a wide variety of tensile creep, dwell fatigue, and cyclic fatigue experiments were performed in air at 1204 C for the SiC/SiC CMC system consisting of Sylramic-iBN SiC fibers, BN fiber interphase coating, and slurry-cast melt-infiltrated (MI) SiC-based matrix. Tests were either taken to failure or interrupted. Interrupted tests were then mechanically tested at room temperature to determine the residual properties. The retained properties of most of the composites subjected to tensile creep or fatigue were usually within 20% of the as-produced strength and 10% of the as-produced elastic modulus. It was observed that during creep, residual stresses in the composite are altered to some extent which results in an increased compressive stress in the matrix upon cooling and a subsequent increased stress required to form matrix cracks. Microscopy of polished sections and the fracture surfaces of specimens which failed during stressed-oxidation or after the room-temperature retained property test was performed on some of the specimens in order to quantify the nature and extent of damage accumulation that occurred during the test. It was discovered that the distribution of stress-dependent matrix cracking at 1204 C was similar to the as-produced composites at room temperature; however, matrix crack growth occurred over time and typically did not appear to propagate through thickness except at final failure crack. Failure of the composites was due to either oxidation-induced unbridged crack growth, which dominated the higher stress regime (> 179 MPa) or controlled by degradation of the fibers, probably caused by

  4. A regression approach for Zircaloy-2 in-reactor creep constitutive equations

    International Nuclear Information System (INIS)

    Yung Liu, Y.; Bement, A.L.

    1977-01-01

    In this paper the methodology of multiple regressions as applied to Zircaloy-2 in-reactor creep data analysis and construction of constitutive equation are illustrated. While the resulting constitutive equation can be used in creep analysis of in-reactor Zircaloy structural components, the methodology itself is entirely general and can be applied to any creep data analysis. The promising aspects of multiple regression creep data analysis are briefly outlined as follows: (1) When there are more than one variable involved, there is no need to make the assumption that each variable affects the response independently. No separate normalizations are required either and the estimation of parameters is obtained by solving many simultaneous equations. The number of simultaneous equations is equal to the number of data sets. (2) Regression statistics such as R 2 - and F-statistics provide measures of the significance of regression creep equation in correlating the overall data. The relative weights of each variable on the response can also be obtained. (3) Special regression techniques such as step-wise, ridge, and robust regressions and residual plots, etc., provide diagnostic tools for model selections. Multiple regression analysis performed on a set of carefully selected Zircaloy-2 in-reactor creep data leads to a model which provides excellent correlations for the data. (Auth.)

  5. Neutron irradiation creep in stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schuele, Wolfgang (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy)); Hausen, Hermann (Commission of the European Union, Institute for Advanced Materials, I-21020 Ispra (Vatican City State, Holy See) (Italy))

    1994-09-01

    Irradiation creep elongations were measured in the HFR at Petten on AMCR steels, on 316 CE-reference steels, and on US-316 and US-PCA steels varying the irradiation temperature between 300 C and 500 C and the stress between 25 and 300 MPa. At the beginning of an irradiation a type of primary'' creep stage is observed for doses up to 3-5 dpa after which dose the secondary'' creep stage begins. The primary'' creep strain decreases in cold-worked steel materials with decreasing stress and decreasing irradiation temperature achieving also negative creep strains depending also on the pre-treatment of the materials. These primary'' creep strains are mainly attributed to volume changes due to the formation of radiation-induced phases, e.g. to the formation of [alpha]-ferrite below about 400 C and of carbides below about 700 C, and not to irradiation creep. The secondary'' creep stage is found for doses larger than 3 to 5 dpa and is attributed mainly to irradiation creep. The irradiation creep rate is almost independent of the irradiation temperature (Q[sub irr]=0.132 eV) and linearly dependent on the stress. The total creep elongations normalized to about 8 dpa are equal for almost every type of steel irradiated in the HFR at Petten or in ORR or in EBR II. The negative creep elongations are more pronounced in PCA- and in AMCR-steels and for this reason the total creep elongation is slightly smaller at 8 dpa for these two steels than for the other steels. ((orig.))

  6. Influence of microstructure modification on the circumferential creep of Zr–Nb–Sn–Fe cladding tubes

    International Nuclear Information System (INIS)

    Jeong, Gu Beom; Kim, In Won; Hong, Sun Ig

    2016-01-01

    Out-of-reactor, non-irradiated thermal creep performances and lives of annealed and stress-relieved Zr-1.02Nb-0.69Sn-0.12Fe cladding tubes were studied and compared. The creep rates of annealed Zr-1.02Nb-0.69Sn-0.12Fe cladding tubes were appreciably slower than those of stress-relieved annealed counterpart. The stress exponent increased slightly from 5.1 to 6.1 in the stress-relieved cladding to 5.3–6.3 in the annealed cladding. The creep activation energy of the annealed Zr-1.02Nb-0.69Sn-0.12Fe alloy (300–330 kJ/mol) was larger compared to that of the stress-relieved alloy (210–260 kJ/mol). The creep activation energy of annealed alloy is close to that of self-diffusion in α-Zr (336 kJ/mol). The smaller activation energy in the stress-relieved alloy is attributed to the increasing contribution of faster diffusion path such as grain boundaries and dislocations. The presence of dislocation arrays with higher dislocation density and smaller grain size in the stress-relived alloy was confirmed by TEM analysis. The creep rupture time increased dramatically in the annealed Zr–1Nb- 0.7Sn-0.1Fe alloy compared to that of stress-relieved alloy, supporting the decrease of creep rate by annealing. The creep life of Zr-1.02Nb-0.69Sn-0.12Fe claddings can be extended through microstructure modification by annealing at intermediate temperatures in which dislocation creep dominates. - Highlights: • Effect of microstructure modification on creep in Zr–Nb–Sn–Fe tubes was studied. • Creep activation energy in annealed tubes was larger than in stress-relieved tubes. • Lower dislocation density in lager grains was observed after creep in annealed tubes. • Larson–Miller parameter of annealed tube was larger than that of stress-relieved one. • Creep life of tubes was extended through microstructure modification by annealing.

  7. Creep-Fatigue Failure Diagnosis

    Science.gov (United States)

    Holdsworth, Stuart

    2015-01-01

    Failure diagnosis invariably involves consideration of both associated material condition and the results of a mechanical analysis of prior operating history. This Review focuses on these aspects with particular reference to creep-fatigue failure diagnosis. Creep-fatigue cracking can be due to a spectrum of loading conditions ranging from pure cyclic to mainly steady loading with infrequent off-load transients. These require a range of mechanical analysis approaches, a number of which are reviewed. The microstructural information revealing material condition can vary with alloy class. In practice, the detail of the consequent cracking mechanism(s) can be camouflaged by oxidation at high temperatures, although the presence of oxide on fracture surfaces can be used to date events leading to failure. Routine laboratory specimen post-test examination is strongly recommended to characterise the detail of deformation and damage accumulation under known and well-controlled loading conditions to improve the effectiveness and efficiency of failure diagnosis. PMID:28793676

  8. A study on creep properties of laminated rubber bearings. Pt. 1. Creep properties and numerical simulations of thick rubber bearings

    International Nuclear Information System (INIS)

    Matsuda, Akihiro; Yabana, Shuichi

    2000-01-01

    In this report, to evaluate creep properties and effects of creep deformation on mechanical properties of thick rubber bearings for three-dimensional isolation system, we show results of compression creep test for rubber bearings of various rubber materials and shapes and development of numerical simulation method. Creep properties of thick rubber bearings were obtained from compression creep tests. The creep strain shows steady creep that have logarithmic relationships between strain and time and accelerated creep that have linear relationships. We make numerical model of a rubber material with nonlinear viscoelastic constitutional equations. Mechanical properties after creep loading test are simulated with enough accuracy. (author)

  9. Creep deformation behaviour and microstructural changes in Zr-2.5% Nb alloy

    International Nuclear Information System (INIS)

    Chaudhuri, S.; Singh, R.; Ghosh, R.N.; Sinha, T.K.; Banerjee, S.

    2002-01-01

    Cold worked and stress relieved Zr-2.5% Nb alloy is a well-known material used as pressure tubes in Pressurised Heavy Water Reactors. The pressure tubes, made of a typical Zr-alloy, consisting of 2.54% Nb, 0.1175% oxygen and less than 100 ppm impurities, are expected to withstand 9.5 MPa to 12.5 MPa pressure at 250 degC to 310 degC under fast neutron fluxes of 3.5 x 10 17 nm -2 s -1 . These tubes are made by hot extrusion at 780 degC with an extrusion ratio 8.3:1 and 40% cold pilgering followed by annealing at 550 degC for 3 hours and subsequently by 20-30% cold pilgering and stress relieving at 400 degC for 24 hours. The microstructure of such cold worked and stress relieved alloy consists of Β-Zr precipitates in the matrix of elongated Α-Zr grains. Although various factors such as irradiation creep, thermal creep, irradiation growth etc are responsible for limiting the life of pressure tubes; the thermal creep contributes significantly in overall creep deformation. Keeping this in view as well as due to non-availability of adequate published information including creep database on this alloy, an extensive investigation on the thermal creep behaviour of indigenously produced Zr-2.5% Nb alloy was undertaken. The creep tests in air using Mayes' creep testing machines were carried out in the temperature range of 300 degC to 450 degC under stresses in the range of 50 to 550 MPa. Analysis of data revealed that the mechanism of creep deformation remains the same in this range

  10. Estimation of the controlling stress in creep fracture

    International Nuclear Information System (INIS)

    Henderson, J.; Ferguson, F.R.

    1975-01-01

    The implementation of correct criterion in creep design, has been shown to be of fundamental significance in the assessment of component life. The present report considers the problem of the means whereby the criterion may be derived for a particular metal without the availability of sophisticated complex-stress testing equipment and procedures such as the combined tension and torsion tests on thin walled tubular specimens employed in the earlier fundamental researches on the subject. By investigating a wide spectrum of engineering metals it was established that for homogeneous stress conditions two criteria appeared to be sufficient to cover all the metals studied for complex-stress creep fracture, either the maximum principal stress or the octahedral shear stress criterion. Further, it was found that those metals which developed random and continuous cracking during creep were controlled with respect to fracture time by the maximum principal stress, while metals which showed virtually no cracking were governed by the octahedral shear stress or second order invariant. The physical nature of the final fracture (transcrystalline or inter-crystalline), contrary to considerable current concepts, was found to be unrelated to which criterion was operative. Having reduced the possible fracture criteria to two, it only remained to develop a simple test method exploiting this finding to achieve the precise identification for a particular metal. Seven metals including aluminium, copper, titanium, cast iron and three steels have been investigated in the present report at temperatures where creep conditions are operative. The results have shown that the method leads to sufficiently accurate prediction of the complex stress creep fracture criterion for the metals studied

  11. Creep in commercially pure metals

    International Nuclear Information System (INIS)

    Nabarro, F.R.N.

    2006-01-01

    The creep of commercially pure polycrystalline metals under constant stress has four stages: a virtually instantaneous extension, decelerating Andrade β creep, almost steady-state Andrade κ creep, and an acceleration towards failure. Little is known about the first stage, and the fourth stage has been extensively reviewed elsewhere. The limited experimental evidence on the physical mechanism of the second stage is reviewed and a critical discussion is given of various theories of this stage. The dependence of strain rate on stress in the third, steady-state, period seems to fall into two regimes, a power law with an exponent of about 4-5, and a rather closely exponential law. The limits of the parameters within which a simple theory of the exponential dependence can be expected to be valid are discussed, and found to be compatible with experiments. Theories of the power-law dependence are discussed, and, appear to be unconvincing. The theoretical models do not relate closely to the metallographic and other physical observations. In view of the weakness of theory, experiments which may indicate the physical processes dominant in steady-state creep are reviewed. It is usually not clear whether they pertain to the power-law or the exponential regime. While the theories all assume that most of the deformation occurs homogeneously within the grains, most experimental observations point strongly to a large deformation at or close to the grain boundaries. However, a detailed study of dislocation processes in a single grain of polycrystalline foil strained in the electron microscope shows that most of the observed strain can be accounted for by the motion of single dislocations through the subgrain structure. There is no clear reconciliation of these two sets of observations. Grain-boundary sliding cannot occur without intragranular deformation. One or other process may dominate the overall deformation; the geometrically dominant process may not be the rate

  12. Experimental investigation on low cycle fatigue and creep-fatigue interaction of DZ125 in different dwell time at elevated temperatures

    International Nuclear Information System (INIS)

    Shi Duoqi; Liu Jinlong; Yang Xiaoguang; Qi Hongyu; Wang Jingke

    2010-01-01

    Research highlights: → This paper has researched creep-fatigue interaction of directionally solidified superalloy DZ125 with different dwell time at high temperature combined with micro-mechanism by experiment. → The results indicated that the life of creep-fatigue decreases as dwell time increases, but the life of this alloy was almost unchanged when dwell time exceeds a critical value at 850 deg. C. - Abstract: The low cycle fatigue (LCF) and creep-fatigue tests have been conducted with directionally solidified nickel-based superalloy DZ125 at 850 and 980 deg. C to study the creep-fatigue interaction behavior of alloy with different dwell time. On the average, the life of creep-fatigue tests are about 70% less than the life of LCF tests under the same strain range at 850 deg. C. The life of creep-fatigue decreases as dwell time increases, but the life of this alloy was almost unchanged when dwell time exceeds a critical value at 850 deg. C. Scanning electron microscope (SEM) analyses of the fracture revealed that the fracture modes were influenced by different way of loading. In case of LCF, the primary fracture mode was transgranular, while in case of creep-fatigue, the primary fracture mode was mixed with transgranular and intergranular. There were also obvious different morphologies of surface crack between LCF and creep-fatigue.

  13. Life cycle assessment of post-consumer plastics production from waste electrical and electronic equipment (WEEE) treatment residues in a Central European plastics recycling plant

    International Nuclear Information System (INIS)

    Wäger, Patrick A.; Hischier, Roland

    2015-01-01

    Plastics play an increasingly important role in reaching the recovery and recycling rates defined in the European WEEE Directive. In a recent study we have determined the life cycle environmental impacts of post-consumer plastics production from mixed, plastics-rich WEEE treatment residues in the Central European plant of a market-leading plastics recycler, both from the perspective of the customers delivering the residues and the customers buying the obtained post-consumer recycled plastics. The results of our life cycle assessments, which were extensively tested with sensitivity analyses, show that from both perspectives plastics recycling is clearly superior to the alternatives considered in this study (i.e. municipal solid waste incineration (MSWI) and virgin plastics production). For the three ReCiPe endpoint damage categories, incineration in an MSWI plant results in an impact exceeding that of the examined plastics recycling facility each by about a factor of 4, and the production of virgin plastics has an impact exceeding that of the post-consumer recycled (PCR) plastics production each by a factor of 6–10. On a midpoint indicator level the picture is more differentiated, showing that the environmental impacts of the recycling options are lower by 50% and more for almost all impact factors. While this provides the necessary evidence for the environmental benefits of plastics recycling compared to existing alternatives, it can, however, not be taken as conclusive evidence. To be conclusive, future research will have to address the fate of hazardous substances in the outputs of such recycling systems in more detail. - Highlights: • LCA of plastics production from plastics-rich WEEE treatment residues • Multiple stakeholder perspectives addressed via different research questions • Plastics production from WEEE treatment residues clearly superior to alternatives • Robust results as demonstrated by extensive sensitivity analyses

  14. Life cycle assessment of post-consumer plastics production from waste electrical and electronic equipment (WEEE) treatment residues in a Central European plastics recycling plant

    Energy Technology Data Exchange (ETDEWEB)

    Wäger, Patrick A., E-mail: patrick.waeger@empa.ch; Hischier, Roland

    2015-10-01

    Plastics play an increasingly important role in reaching the recovery and recycling rates defined in the European WEEE Directive. In a recent study we have determined the life cycle environmental impacts of post-consumer plastics production from mixed, plastics-rich WEEE treatment residues in the Central European plant of a market-leading plastics recycler, both from the perspective of the customers delivering the residues and the customers buying the obtained post-consumer recycled plastics. The results of our life cycle assessments, which were extensively tested with sensitivity analyses, show that from both perspectives plastics recycling is clearly superior to the alternatives considered in this study (i.e. municipal solid waste incineration (MSWI) and virgin plastics production). For the three ReCiPe endpoint damage categories, incineration in an MSWI plant results in an impact exceeding that of the examined plastics recycling facility each by about a factor of 4, and the production of virgin plastics has an impact exceeding that of the post-consumer recycled (PCR) plastics production each by a factor of 6–10. On a midpoint indicator level the picture is more differentiated, showing that the environmental impacts of the recycling options are lower by 50% and more for almost all impact factors. While this provides the necessary evidence for the environmental benefits of plastics recycling compared to existing alternatives, it can, however, not be taken as conclusive evidence. To be conclusive, future research will have to address the fate of hazardous substances in the outputs of such recycling systems in more detail. - Highlights: • LCA of plastics production from plastics-rich WEEE treatment residues • Multiple stakeholder perspectives addressed via different research questions • Plastics production from WEEE treatment residues clearly superior to alternatives • Robust results as demonstrated by extensive sensitivity analyses.

  15. Room temperature creep in metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Deibler, Lisa Anne [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Materials Characterization and Performance

    2014-09-01

    Time dependent deformation in the form of creep and stress relaxation is not often considered a factor when designing structural alloy parts for use at room temperature. However, creep and stress relaxation do occur at room temperature (0.09-0.21 Tm for alloys in this report) in structural alloys. This report will summarize the available literature on room temperature creep, present creep data collected on various structural alloys, and finally compare the acquired data to equations used in the literature to model creep behavior. Based on evidence from the literature and fitting of various equations, the mechanism which causes room temperature creep is found to include dislocation generation as well as exhaustion.

  16. Creep of parylene-C film

    KAUST Repository

    Lin, Jeffrey Chun-Hui

    2011-06-01

    The glass transition temperature of as-deposited parylene-C is first measured to be 50°C with a ramping-temperature-dependent modulus experiment. The creep behavior of parylene-C film in the primary and secondary creep region is then investigated below and above this glass transition temperature using a dynamic mechanical analysis (DMA) machine Q800 from TA instruments at 8 different temperatures: 10, 25, 40, 60, 80, 100, 120 and 150°C. The Burger\\'s model, which is the combined Maxwell model and Kelvin-Voigt model, fits well with our primary and secondary creep data. Accordingly, the results show that there\\'s little or no creep below the glass transition temperature. Above the glass transition temperature, the primary creep and creep rate increases with the temperature, with a retardation time constant around 6 minutes. © 2011 IEEE.

  17. Creep Strength of Discontinuous Fibre Composites

    DEFF Research Database (Denmark)

    Pedersen, Ole Bøcker

    1974-01-01

    relation between stress and strain rate. Expressions for the interface stress, the creep velocity profile adjacent to the fibres and the creep strength of the composite are derived. Previous results for the creep strength, sc = aVfs0 ( \\frac[( Î )\\dot] [( Î )\\dot] 0 )1/nr1 + 1/n c=Vf001n1+1n in which[( Î...... )\\dot] is the composite creep rate,V f is the fibre volume fraction,sgr 0,epsi 0 andn are the constants in the matrix creep law. The creep strength coefficient agr is found to be very weakly dependent onV f and practically independent ofn whenn is greater than about 6....

  18. Flexural creep behaviour of jute polypropylene composites

    Science.gov (United States)

    Chandekar, Harichandra; Chaudhari, Vikas

    2016-09-01

    Present study is about the flexural creep behaviour of jute fabric reinforced polypropylene (Jute-PP) composites. The PP sheet and alkali treated jute fabric is stacked alternately and hot pressed in compression molding machine to get Jute-PP composite laminate. The flexural creep study is carried out on dynamic mechanical analyzer. The creep behaviour of the composite is modeled using four-parameter Burgers model. Short-term accelerated creep testing is conducted which is later used to predict long term creep behaviour. The feasibility of the construction of a master curve using the time-temperature superposition (TTS) principle to predict long term creep behavior of unreinforced PP and Jute-PP composite is investigated.

  19. Creep rupture behavior of unidirectional advanced composites

    Science.gov (United States)

    Yeow, Y. T.

    1980-01-01

    A 'material modeling' methodology for predicting the creep rupture behavior of unidirectional advanced composites is proposed. In this approach the parameters (obtained from short-term tests) required to make the predictions are the three principal creep compliance master curves and their corresponding quasi-static strengths tested at room temperature (22 C). Using these parameters in conjunction with a failure criterion, creep rupture envelopes can be generated for any combination of in-plane loading conditions and ambient temperature. The analysis was validated experimentally for one composite system, the T300/934 graphite-epoxy system. This was done by performing short-term creep tests (to generate the principal creep compliance master curves with the time-temperature superposition principle) and relatively long-term creep rupture tensile tests of off-axis specimens at 180 C. Good to reasonable agreement between experimental and analytical results is observed.

  20. High temperature high vacuum creep testing facilities

    International Nuclear Information System (INIS)

    Matta, M.K.

    1985-01-01

    Creep is the term used to describe time-dependent plastic flow of metals under conditions of constant load or stress at constant high temperature. Creep has an important considerations for materials operating under stresses at high temperatures for long time such as cladding materials, pressure vessels, steam turbines, boilers,...etc. These two creep machines measures the creep of materials and alloys at high temperature under high vacuum at constant stress. By the two chart recorders attached to the system one could register time and temperature versus strain during the test . This report consists of three chapters, chapter I is the introduction, chapter II is the technical description of the creep machines while chapter III discuss some experimental data on the creep behaviour. Of helium implanted stainless steel. 13 fig., 3 tab

  1. Degradation of creep properties in a long-term thermally exposed nickel base superalloy

    International Nuclear Information System (INIS)

    Zrnik, J.; Strunz, P.; Vrchovinsky, V.; Muransky, O.; Novy, Z.; Wiedenmann, A.

    2004-01-01

    When exposed for long time at elevated temperatures of 430 and 650 deg. C the nickel base superalloy EI 698 VD can experience a significant decrease in creep resistance. The cause of the creep degradation of nickel base superalloy is generally attributed to the microstructural instability at prolonged high temperature exposure. In this article, the creep-life data, generated on long thermally exposed nickel base superalloy EI698 VD were related to the local microstructural changes observed using SEM and TEM analysing techniques. While structure analysis provided supporting evidence concerning the changes associated with grain boundary carbide precipitation, no persuasive evidence of a morphological and/or dimensional gamma prime change was showed. For clarifying of the role of gamma prime precipitates on alloy on creep degradation, the SANS (small angle neutron scattering) experiment was crucial in the characterization of the bulk-averaged gamma prime morphology and its size distribution with respect to the period of thermal exposure

  2. Low cycle fatigue and creep fatigue behavior of alloy 617 at high temperature

    International Nuclear Information System (INIS)

    Cabet, Celine; Carroll, Laura; Wright, Richard

    2013-01-01

    Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the very high temperature nuclear reactor (VHTR), expected to have an outlet temperature as high as 950 C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanisms and failure life. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950 C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle fatigue specimens exhibited transgranular cracking. Intergranular cracking was observed in the creep-fatigue specimens and the addition of a hold time at peak tensile strain degraded the cycle life. This suggests that creep-fatigue interaction occurs and that the environment may be partially responsible for accelerating failure. (authors)

  3. Creep-Fatigue Relationsihps in Electroactive Polymer Systems and Predicted Effects in an Actuator Design

    Science.gov (United States)

    Vinogradov, Aleksandra M.; Ihlefeld, Curtis M.; Henslee, Issac

    2009-01-01

    The paper concerns the time-dependent behavior of electroactive polymers (EAP) and their use in advanced intelligent structures for space exploration. Innovative actuator design for low weight and low power valves required in small plants planned for use on the moon for chemical analysis is discussed. It is shown that in-depth understanding of cyclic loading effects observed through accelerated creep rates due to creep-fatigue interaction in polymers is critical in terms of proper functioning of EAP based actuator devices. In the paper, an overview of experimental results concerning the creep properties and cyclic creep response of a thin film piezoelectric polymer polyvinylidene fluoride (PVDF) is presented. The development of a constitutive creep-fatigue interaction model to predict the durability and service life of electroactive polymers is discussed. A novel method is proposed to predict damage accumulation and fatigue life of polymers under oyclic loading conditions in the presence of creep. The study provides a basis for ongoing research initiatives at the NASA Kennedy Space Center in the pursuit of new technologies using EAP as active elements for lunar exploration systems.

  4. Spatial and temporal distribution of fungicides applied to creeping bentgrass.

    Science.gov (United States)

    Hockemeyer, Kurt R; Latin, Richard

    2015-05-01

    Turf managers often rely on fungicides to limit damage caused by root diseases. Because fungicides are applied to aboveground surfaces and do not move basipetally, they are effective against root pathogens only when fungitoxic concentrations migrate to the rhizosphere. This research focused on the distribution of modern fungicides in verdure, thatch, sand, and roots of creeping bentgrass [ L. var. (Huds.) Farw.] maintained as a putting green. The fungicides azoxystrobin (methyl (E)-2-[2-[6-(2-cyanophenoxy)pyrimidin-4-yloxy]phenyl]-3-methoxyacrylate), propiconazole (1,2,4-triazole, 1-((2-(2,4-dichlorophenyl)-4-propyl-1,3-dioxolan-2-yl)methyl), pyraclostrobin (carbamic acid, [2-[[[1-(4-chlorophenyl)-1H-pyrazol-3-yl]oxy]methyl]phenyl]methoxy-,methyl ester), and thiophanate-methyl (dimethyl 4,'4-o-phenylenebis[3-thioallophanate]) were applied to replicate field plots in a water volume of 815 L ha. Plots were sampled at 0, 3, 7, 10, 14, 17, and 21 d after application by extracting cores measuring 1.9 cm in diameter by 3.8 cm deep. Cores were separated into verdure/thatch, sand, and roots before quantitative determination (liquid chromatography, triple quadrupole mass spectrometry) of fungicide residues. Fungicide residues in verdure/thatch declined steadily with time and support previously reported results describing fungicide depletion. Fungicides were detected in roots and sand within 5 h of application at very low (1-15 mg kg) concentrations and remained at low levels throughout the sampling period. Fungicides differed with respect to amounts recovered per turfgrass component. Azoxystrobin and propiconazole were associated with roots for the duration of the experiment, but pyraclostrobin was nearly undetectable. Near-zero levels of all fungicides were detected in the sand component. Half-life values in the verdure/thatch component ranged from 2.3 to 18.9 d. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of

  5. Tensile creep of beta phase zircaloy-2

    International Nuclear Information System (INIS)

    Burton, B.; Reynolds, G.L.; Barnes, J.P.

    1977-08-01

    The tensile creep and creep rupture properties of beta-phase zircaloy-2 are studied under vacuum in the temperature and stress range 1300-1550 K and 0.5-2 MN/m 2 . The new results are compared with previously reported uniaxial and biaxial data. A small but systematic difference is noted between the uniaxial and biaxial creep data and reasons for this discrepancy are discussed. (author)

  6. Viscoelastic creep of high-temperature concrete

    International Nuclear Information System (INIS)

    Pfeiffer, P.A.; Marchertas, A.H.; Bazant, Z.P.

    1985-01-01

    Presented in this report is the analytical model for analysis of high temperature creep response of concrete. The creep law used is linear (viscoelastic), the temperature and moisture effects on the creep rate and also aging are included. Both constant and transient temperature as well as constant and transient moisture conditions are considered. Examples are presented to correlate experimental data with parameters of the analytical model by the use of a finite element scheme

  7. Life Modeling and Design Analysis for Ceramic Matrix Composite Materials

    Science.gov (United States)

    2005-01-01

    The primary research efforts focused on characterizing and modeling static failure, environmental durability, and creep-rupture behavior of two classes of ceramic matrix composites (CMC), silicon carbide fibers in a silicon carbide matrix (SiC/SiC) and carbon fibers in a silicon carbide matrix (C/SiC). An engineering life prediction model (Probabilistic Residual Strength model) has been developed specifically for CMCs. The model uses residual strength as the damage metric for evaluating remaining life and is posed probabilistically in order to account for the stochastic nature of the material s response. In support of the modeling effort, extensive testing of C/SiC in partial pressures of oxygen has been performed. This includes creep testing, tensile testing, half life and residual tensile strength testing. C/SiC is proposed for airframe and propulsion applications in advanced reusable launch vehicles. Figures 1 and 2 illustrate the models predictive capabilities as well as the manner in which experimental tests are being selected in such a manner as to ensure sufficient data is available to aid in model validation.

  8. Creep deformation and rupture behaviour of 9Cr–1W–0.2V–0.06Ta Reduced Activation Ferritic–Martensitic steel

    International Nuclear Information System (INIS)

    Vanaja, J.; Laha, K.; Mythili, R.; Chandravathi, K.S.; Saroja, S.; Mathew, M.D.

    2012-01-01

    Highlights: ► Creep tests on broad temperature and stress ranges were carried out. ► Microstructural instability on creep and thermal exposures were studied using TEM. ► Creep damage tolerance factor of the material was estimated. - Abstract: This paper presents the creep deformation and rupture behaviour of indigenously produced 9Cr–1W–0.2V–0.06Ta Reduced Activation Ferritic–Martensitic (RAFM) steel for fusion reactor application. Creep studies were carried out at 773, 823 and 873 K over a stress range of 100–300 MPa. The creep deformation of the steel was found to proceed with relatively shorter primary regime followed by an extended tertiary regime with virtually no secondary regime. The variation of minimum creep rate of the material with applied stress followed a power law relation, ε m = Aσ n , with stress exponent value ‘n’ decreasing with increase in temperature. The product of minimum creep rate and creep rupture life was found to obey the modified Monkman–Grant relation. The time to onset of tertiary stage of deformation was directly proportional to rupture life. TEM studies revealed relatively large changes in martensitic sub-structure and coarsening of precipitates in the steel on creep exposure as compared to thermal exposure. Microstructural degradation was considered as the prime cause of extended tertiary stage of creep deformation, which was also reflected in the damage tolerance factor λ with a value more than 2.5. In view of the microstructural instability of the material on creep exposure, the variation of minimum creep rate with stress and temperature did not obey Dorn's equation modified by invoking Lagneborg and Bergman's concepts of back stress.

  9. The influence of post-processing on creep and microstructure of rolled Cu-8Cr-4Nb

    Energy Technology Data Exchange (ETDEWEB)

    Walley, J.L.; Heelan, J.L.; Vettraino, L.G.; Groza, J.R. [Department of Chemical Engineering and Materials Science, University of California, One Shields Ave., Davis, CA 95616 (United States); Gibeling, J.C., E-mail: jcgibeling@ucdavis.edu [Department of Chemical Engineering and Materials Science, University of California, One Shields Ave., Davis, CA 95616 (United States)

    2010-10-15

    Research highlights: {yields} A simulated-life heat treatment anneal of 24 h at 773 K reduced the steady-state creep rate and increased the creep life of a rolled powder metallurgy Cu-8Cr-4Nb alloy. {yields} The primary microstructural difference between the rolled form and the annealed form of Cu-8Cr-4Nb is the development of annealing twins during heat treatment causing a decrease in the intensity of the texture. {yields} Friction stir welding of rolled Cu-8Cr-4Nb negatively affected creep ductility, thereby decreasing creep life at the temperature tested. Strain localization in the soft heat-affected zone of the weld is hypothesized to be the cause of the decreased creep ductility. - Abstract: Previous work has shown that rolling of an extruded Cu-8Cr-4Nb (GRCop-84) alloy results in higher steady-state creep rates over a range of stresses, leading to concern that other post-processing methods could have substantial deleterious effects on creep properties. To explore that possibility, constant-stress creep tests were conducted at 773 K on rolled GRCop-84 after it was subjected to either friction stir welding (FSW) or a 24 h 1073 K simulated-life heat treatment. The FSW had no measurable effect on the creep rate of the rolled material, but did have detrimental effects on the creep ductility caused by softening, and thus strain localization, in the heat-affected zone of the weld. The simulated-life heat treatment decreased the steady-state creep rate by approximately 45% as compared to the rolled material, leading to longer creep life at a particular applied stress. Electron backscatter diffraction methods were used to compare the microstructural features of extruded, rolled and annealed material forms. It was determined that the rolling procedure decreased the grain size, and decreased the intensity of the texture as compared to the extruded form. The simulated-life heat treatment allowed for the substantial development of twins along with minor grain growth, and

  10. The influence of post-processing on creep and microstructure of rolled Cu-8Cr-4Nb

    International Nuclear Information System (INIS)

    Walley, J.L.; Heelan, J.L.; Vettraino, L.G.; Groza, J.R.; Gibeling, J.C.

    2010-01-01

    Research highlights: → A simulated-life heat treatment anneal of 24 h at 773 K reduced the steady-state creep rate and increased the creep life of a rolled powder metallurgy Cu-8Cr-4Nb alloy. → The primary microstructural difference between the rolled form and the annealed form of Cu-8Cr-4Nb is the development of annealing twins during heat treatment causing a decrease in the intensity of the texture. → Friction stir welding of rolled Cu-8Cr-4Nb negatively affected creep ductility, thereby decreasing creep life at the temperature tested. Strain localization in the soft heat-affected zone of the weld is hypothesized to be the cause of the decreased creep ductility. - Abstract: Previous work has shown that rolling of an extruded Cu-8Cr-4Nb (GRCop-84) alloy results in higher steady-state creep rates over a range of stresses, leading to concern that other post-processing methods could have substantial deleterious effects on creep properties. To explore that possibility, constant-stress creep tests were conducted at 773 K on rolled GRCop-84 after it was subjected to either friction stir welding (FSW) or a 24 h 1073 K simulated-life heat treatment. The FSW had no measurable effect on the creep rate of the rolled material, but did have detrimental effects on the creep ductility caused by softening, and thus strain localization, in the heat-affected zone of the weld. The simulated-life heat treatment decreased the steady-state creep rate by approximately 45% as compared to the rolled material, leading to longer creep life at a particular applied stress. Electron backscatter diffraction methods were used to compare the microstructural features of extruded, rolled and annealed material forms. It was determined that the rolling procedure decreased the grain size, and decreased the intensity of the texture as compared to the extruded form. The simulated-life heat treatment allowed for the substantial development of twins along with minor grain growth, and a substantial

  11. Multiaxial creep behavior of 304 stainless steel

    International Nuclear Information System (INIS)

    Findley, W.N.; Mark, R.

    1975-07-01

    Tests in combined tension-torsion, pure tension and pure torsion, were conducted at elevated temperature (about 1100 0 F). Most of these tests were repeats of previous experiments where friction in the extensometer caused anomalous creep behavior. The existence of a creep surface at 12.5 ksi effective Mises stress was explored. Work on a compression creep apparatus continued. Creep and recovery data were fitted to the equation epsilon/sub ij/ = epsilon 0 /sub ij/ + e + /sub ij/t/sup n//sub ij/ by means of a least squares method. (5 tables, 10 fig) (auth)

  12. Eccentric pressurized tube for measuring creep rupture

    International Nuclear Information System (INIS)

    Schwab, P.R.

    1981-01-01

    Creep rupture is a long term failure mode in structural materials that occurs at high temperatures and moderate stress levels. The deterioration of the material preceding rupture, termed creep damage, manifests itself in the formation of small cavities on grain boundaries. To measure creep damage, sometimes uniaxial tests are performed, sometimes density measurements are made, and sometimes the grain boundary cavities are measured by microscopy techniques. The purpose of the present research is to explore a new method of measuring creep rupture, which involves measuring the curvature of eccentric pressurized tubes. Theoretical investigations as well as the design, construction, and operation of an experimental apparatus are included in this research

  13. Low stress creep behaviour of zirconium

    International Nuclear Information System (INIS)

    Prasad, N.

    1989-01-01

    Creep behaviour of alpha zirconium of grain size varying between 16 and 55 μm has been investigated in the temperature range 813 to 1003K at stresses upto 5.5 MNm -2 using high sensitive spring specimen geometry. Creep experiments on specimens of 50 μm grain size revealed a transition from lattice diffusion controlled viscous creep at temperatures greater than 940K to grain boundary diffusion controlled viscous creep at lower temperatures. Tests conducted on either side of the transition suggest the dominance of Nabarro-Herring and Coble creep processes respectively. Evidence for power-law creep has been observed in practically all the creep tests. Based on the experimental data obtained in the present study and those recently reported by Novotny et al (1985), Langdon creep mechanism maps have bee n constructed at 873 and 973K. With the help of these maps for zirconium and those published for titanium the low stress creep behaviour of zirconium and titanium are compared. (author). 22 refs., 11 figs., 3 tabs

  14. Development of an accelerated creep testing procedure for geosynthetics.

    Science.gov (United States)

    1997-09-01

    The report presents a procedure for predicting creep strains of geosynthetics using creep tests at elevated temperatures. Creep testing equipment was constructed and tests were performed on two types of geosynthetics: High Density Polyethylene (HDPE)...

  15. Study on the creep constitutive equation of Hastelloy X, (1)

    International Nuclear Information System (INIS)

    Hada, Kazuhiko; Mutoh, Yasushi

    1983-01-01

    A creep constitutive equation of Hastelloy X was obtained from available experimental data. A sensitivity analysis of this creep constitutive equation was carried out. As the result, the following were revealed: (i) Variations in creep behavior with creep constitutive equation are not small. (ii) In a simpler stress change pattern, variations in creep behavior are similar to those in the corresponding fundamental creep characteristics (creep strain curve, stress relaxation curve, etc.). (iii) Cumulative creep damage estimated in accordance with ASME Boiler and Pressure Vessel Code Case N-47 from a stress history predicted by ''the standard creep constitutive equation'' which predicts the average behavior of creep strain curve data is not thought to be on the safe side on account of uncertainties in creep damage caused by variations in creep strain curve. (author)

  16. Model for transient creep of southeastern New Mexico rock salt

    International Nuclear Information System (INIS)

    Herrmann, W.; Wawersik, W.R.; Lauson, H.S.

    1980-11-01

    In a previous analysis, existing experimental data pertaining to creep tests on rock salt from the Salado formation of S.E. New Mexico were fitted to an exponential transient creep law. While very early time portions of creep strain histories were not fitted very well for tests at low temperatures and stresses, initial creep rates in particular generally being underestimated, the exponential creep law has the property that the transient creep strain approaches a finite limit with time, and is therefore desirable from a creep modelling point of view. In this report, an analysis of transient creep is made. It is found that exponential transient creep can be related to steady-state creep through a universal creep curve. The resultant description is convenient for creep analyses where very early time behavior is not important

  17. Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Reactor Pressure Vessels

    International Nuclear Information System (INIS)

    Potirniche, Gabriel; Barlow, Fred D.; Charit, Indrajit; Rink, Karl

    2013-01-01

    A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions; Perform creep tests and characterize the mechanisms of creep fracture process; Quantify how the microstructure degradation controls the creep strength of welded steel specimens; Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds; Develop a microstructure-based creep fracture model to estimate RPVs service life; Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates; Simulate damage evolution in creep specimens by FE analyses; Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage; Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength; Develop a fracture model for the structural integrity of RPVs subjected to creep loads; and Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

  18. Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Teactor Pressure Vessels

    Energy Technology Data Exchange (ETDEWEB)

    Potirniche, Gabriel [Univ. of Idaho, Moscow, ID (United States); Barlow, Fred D. [Univ. of Idaho, Moscow, ID (United States); Charit, Indrajit [Univ. of Idaho, Moscow, ID (United States); Rink, Karl [Univ. of Idaho, Moscow, ID (United States)

    2013-11-26

    A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions; Perform creep tests and characterize the mechanisms of creep fracture process; Quantify how the microstructure degradation controls the creep strength of welded steel specimens; Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds; Develop a microstructure-based creep fracture model to estimate RPVs service life; Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates; Simulate damage evolution in creep specimens by FE analyses; Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage; Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength; Develop a fracture model for the structural integrity of RPVs subjected to creep loads; and Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

  19. Defect accumulation in welded joints of 12Kh1MF steel steam pipelines during creep

    International Nuclear Information System (INIS)

    Anokhov, A.E.; Alekhova, I.A.

    1982-01-01

    Technique for investigation of micropore accumulation in 12Kh1MF steel welded joints is proposed. The micropore density in different zones of welded joints in non-uniform. It is shown that failure localization in welded joint in the softening zone during the creep takes place due to the micropore priority accumulation in this zone. It is found out that accumulation of residual deformations in different zones of 12Kh1MF welded joints under creep runs more uniformly as the level of working stresses decreases and test duration increases

  20. Creep-fatigue damage in austenitic stainless steels

    International Nuclear Information System (INIS)

    Rezgui, Brahim.

    1980-06-01

    This is a study of hold time effects on the low cycle fatigue (L.C.F.) properties of 316L austenitic stainless steel at 600 0 C in air. Results obtained for different plastic strain levels indicate that a tension hold time at peak strain lead to a reduction in fatigue life. The importance of this effect depend on the length of hold period, and also on the strain amplitude. No saturation had been observed. Metallographic and microstructural analysis of failed specimens indicates mechanisms by which failure is produced. For continuous cycling the fractures occurs by the initiation and the propagation of a trans-granular crack. Creep damage in the bulk of material is formed during periods of tensile stress relaxation; it causes a change in the failure mode which became intergranular. It is the interaction between this creep-damage and fatigue cracks which is partly responsable for the reduction in the fatigue life. Predictions based upon linear cumulative damage method indicate that virgin material properties may be irrelevant in creep-fatigue interactions [fr

  1. NDT methods for life-time assessment of high temperature plant; Ofoerstoerande provning foer livslaengdsbedoemning av hoegtemperaturanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, J [Swedish Inst. for Metals Research, Stockholm (Sweden)

    1996-10-01

    A comprehensive literature study of NDT and analysis methods for residual life-time assessment of high temperature plant has been made. The study has been concentrated on components in boilers, steam piping and turbines in fossil fired power plant. Most types of components are exposed to creep which is also the life-time limiting mechanism in many cases. In addition to creep, other stresses and damages which appear in plant are described for each type of component. Thermal fatigue, corrosion and embrittlement as well as combined damage mechanisms are also life-time limiting in many cases. The literature shows a large number of NDT methods developed and under development in purpose to identify and measure the size and extent of damage in the components. The methods and their limitations are described in relation to the experience and understanding of character, distribution and development of damage in different situations. 83 refs, 12 figs, 1 tab

  2. Creep-fatigue interactions in an austenitic stainless steel

    International Nuclear Information System (INIS)

    Majumdar, S.; Maiya, P.S.

    1978-01-01

    A phenomenological model of the interaction between creep and fatigue in Type 304 stainless steel at elevated temperatures is presented. The model is based on a crack-growth equation and an equation governing cavity growth, expressed in terms of current plastic strain and plastic strain rate. Failure is assumed to occur when a proposed interaction equation is satisfied. Various parameters of the equations can be obtained by correlation with continuously cycling fatigue and monotonic creep-rupture test data, without the use of any hold-time fatigue tests. Effects of various wave shapes such as tensile, compressive, and symmetrical hold on the low-cycle fatigue life can be computed by integrating the damage-rate equations along the appropriate loading path. Microstructural evidence in support of the proposed model is also discussed

  3. Creep properties of a thermally grown alumina

    Energy Technology Data Exchange (ETDEWEB)

    Kang, K.J. [Department of Mechanical Engineering, Chonnam National University, Kwangju 500-757 (Korea, Republic of)], E-mail: kjkang@chonnam.ac.kr; Mercer, C. [Materials Department, University of California, Santa Barbara, CA 93106-5050 (United States)

    2008-04-15

    A unique test system has been developed to measure creep properties of actual thermally grown oxides (TGO) formed on a metal foil. The thickness of TGO, load and displacement can be monitored in situ at high temperature. Two batches of FeCrAlY alloys which differ from each other in contents of yttrium and titanium were selected as the {alpha}-Al{sub 2}O{sub 3} TGO forming materials. The creep tests were performed on {alpha}-Al{sub 2}O{sub 3} of thickness 1-4 {mu}m, thermally grown at 1200 deg. C in air. The strength of the substrate was found to be negligible, provided that the TGO and substrate thickness satisfy: h{sub TGO} > 1 {mu}m and H{sub sub} {<=} 400 {mu}m. The steady-state creep results for all four TGO thicknesses obtained on batch I reside within a narrow range, characterized by a parabolic creep relation. It is nevertheless clear that the steady-state creep rates vary with TGO thickness: decreasing as the thickness increases. For batch II, the steady-state creep rates are higher and now influenced more significantly by TGO thickness. In comparison with previous results of the creep properties for bulk polycrystalline {alpha}-Al{sub 2}O{sub 3} at a grain size of {approx}2 {mu}m, the creep rates for the TGO were apparently higher, but both were significantly affected by yttrium content. The higher creep rate and dependency on the TGO thickness led to a hypothesis that the deformation of the TGO under tensile stress at high temperature was not a result of typical creep mechanisms such as diffusion of vacancies or intra-granular motion of dislocations, but a result of inter-grain growth of TGO. Results also indicate that the amount of yttrium may influence the growth strain as well as the creep rate.

  4. Factors which influence directional coarsening of Gamma prime during creep in nickel-base superalloy single crystals

    International Nuclear Information System (INIS)

    Mackay, R.A.; Ebert, L.J.

    1984-01-01

    Changes in the morphology of the gamma prime precipitate were examined as a function of time during creep at 982 C in 001 oriented single crystals of a Ni-Al-Mo-Ta superalloy. In this alloy, which has a large negative misfit of -0.80 pct., the gamma prime particles link together during creep to form platelets, or rafts, which are aligned with their broad faces perpendicular to the applied tensile axis. The effects of initial microstructure and alloy composition of raft development and creep properties were investigated. Directional coarsening of gamma prime begins during primary creep and continues well after the onset of second state creep. The thickness of the rafts remains constant up through the onset of tertiary creep a clear indication of the stability of the finely-spaced gamma/gamma prime lamellar structure. The thickness of the rafts which formed was equal to the initial gamma prime size which was present prior to testing. The single crystals with the finest gamma prime size exhibited the longest creep lives, because the resultant rafted structure had a larger number of gamma/gamma prime interfaces per unit volume of material. Reducing the Mo content by only 0.73 wt. pct. increased the creep life by a factor of three, because the precipitation of a third phase was eliminated

  5. Some observations on the relationship between microstructures, fatigue and creep behaviours in a type 316 stainless steel

    International Nuclear Information System (INIS)

    Horton, C.A.P.; Lai, J.K.L.; Skelton, R.P.

    Comparisons have been made between microstructures in Type 316 steel after high strain fatigue or creep at 625 deg. C and which had been subjected to various pre-test ageing treatments. The microstructures observed in the specimens generally consisted of a three dimensional dislocation network together with 'cells' delineated by dislocation sub-boundaries. In fatigue, under strain control conditions, pre-ageing reduced the dislocation density and coarsened the cell structure produced during test. This was related to less solute hardening and strain induced precipitation after pre-ageing and was accompanied by a lower rate of cyclic strain hardening. During fatigue with dwell, the dislocations introduced led to five times more precipitation than that observed during stress free ageing solution treated material. The 'cell' structure produced by fatigue was retained even after solution treatment at 1050 deg. C. In creep, under constant loads, a coarser and more clearly defined dislocation sub-grain structure developed and its size was not influenced by pre-ageing. However, creep testing after various pre-treatments, including fatigue, demonstrated that the creep resistance was dependent on a combination of solution strengthening, cell size and dislocation density. Consequently prior fatigue considerably increased the creep resistance. The work has demonstrated the microstructural aspects of creep-fatigue interaction and that the use of creep data obtained from solution treated material is likely to lead to errors in creep-fatigue life fraction summations

  6. A rationale for the observed non-linearity in pressure tube creep sag with time in service

    International Nuclear Information System (INIS)

    Sedran, P.J.

    2013-01-01

    In 2012, a paper was presented at the CNS SGC Conference which included an explanation for measured non-linear trends in Pressure Tube (PT) creep sag. The section of the 2012 paper covering this topic was revised and is presented as the main subject of this paper. The practical applications for the prediction of long-term Fuel Channel (FC) creep sag include the analysis of Calandria Tube - Liquid Injection Nozzle (CT-LIN) contact, and fuel passage and PT replacement assessments. The current practice for predicting FC creep sag in life cycle management applications is to use a linear model for creep sag versus time in service. However, PT sag measurements from the Point Lepreau Generating Station (PLGS) and Gentilly-2 (G-2) have displayed a non-linear trend with a creep sag rate that is decreasing with time in service. As an example, for PT F06 in PLGS, a 60% reduction in the nominal creep sag rate was observed for measurements taken 18 years apart. Subsequently, it was found that a 56% reduction in the creep sag rate for F06 over 18 years could be attributed to a fundamental geometric property of the PT creep sag profile. In addition, a further 1.6% decrease in the creep sag rate of the CT over the same period could be attributed to bending stress reductions due to the deformation of the CT. The resultant reduction in the PT creep sag rate for F06 was predicted to be 57.6%, closely matching the observed PT creep sag rate reduction of 60%. Therefore, this paper provides a rationale to explain the observed non-linear trends in PT creep sag, the use of which could benefit stations engaging in asset management as a means of FC life extension. This paper presents a summary of the worked performed to correlate the observed reductions in PT creep sag rate to the geometrical properties of the PT creep sag profile and the predicted bending stress reductions in the CT. (author)

  7. The prediction of creep damage in Type 347 weld metal: part II creep fatigue tests

    International Nuclear Information System (INIS)

    Spindler, M.W.

    2005-01-01

    Calculations of creep damage under conditions of strain control are often carried out using either a time fraction approach or a ductility exhaustion approach. In part I of this paper the rupture strength and creep ductility data for a Type 347 weld metal were fitted to provide the material properties that are used to calculate creep damage. Part II of this paper examines whether the time fraction approach or the ductility exhaustion approach gives the better predictions of creep damage in creep-fatigue tests on the same Type 347 weld metal. In addition, a new creep damage model, which was developed by removing some of the simplifying assumptions that are made in the ductility exhaustion approach, was used. This new creep damage model is a function of the strain rate, stress and temperature and was derived from creep and constant strain rate test data using a reverse modelling technique (see part I of this paper). It is shown that the new creep damage model gives better predictions of creep damage in the creep-fatigue tests than the time fraction and the ductility exhaustion approaches

  8. Creep and creep recovery of concrete subjected to triaxial compressive stresses at elevated temperature

    International Nuclear Information System (INIS)

    Ohnuma, Hiroshi; Abe, Hirotoshi

    1979-01-01

    In order to design rationally the vessels made of prestressed concrete for nuclear power stations and to improve the accuracy of high temperature creep analysis, the Central Research Institute of Electric Power Industry had carried out the proving experiments with scale models. In order to improve the accuracy of analysis, it is important to grasp the creep behavior of the concrete subjected to triaxial compressive stresses at high temperature as the basic property of concrete, because actual prestressed concrete vessels are in such conditions. In this paper, the triaxial compression creep test at 60 deg. C using the concrete specimens with same mixing ratio as the scale models is reported. The compressive strength of the concrete at the age of 28 days was 406 kg/cm 2 , and the age of the concrete at the time of loading was 63 days. Creep and creep recovery were measured for 5 months and 2 months, respectively. The creep of concrete due to uniaxial compression increased with temperature rise, and the creep strain at 60 deg. C was 2.54 times as much as that at 20 deg. C. The effective Poisson's ratio in triaxial compression creep was 0.15 on the average, based on the creep strain due to uniaxial compression at 60 deg. C. The creep recovery rate in high temperature, triaxial compression creep was 33% on the average. (Kako, I.)

  9. Monitoring the residual life of atomic power station equipment based on the indices of stress-corrosion strength of constructional materials

    International Nuclear Information System (INIS)

    Stepanov, I.A.

    1994-01-01

    The properties of a constructional material determining life are strength, plasticity, and crack resistance. Loss of properties occurs as the result of corrosion, temperature action, actual and residual stresses, and neutron and gamma-radiation. Corrosion leads to a decrease in thickness, loss of density, changes in the composition and structure of the surface layers, and a reduction in strength, plasticity, and crack resistance of constructional materials. The influence of temperature on the loss of properties of materials is revealed as possible phase and structural transformations of the metal and the surface layers and a reduction in the stress-rupture, plastic, and thermal-fatigue properties. The actual and residual stresses not only strengthen the influence of corrosive media but also directly determine the stress-rupture strength and cyclic life. The influence of neutron and gamma-radiation is based o the change in composition of the corrosive medium (radiolysis), radiation embrittlement of the material, and the change in properties of the surface and oxide layers. The authors discuss the concepts and design of automated monitoring systems for determining the fitness of the components of on atomic power plant

  10. Creep of Li2O

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Arthur, B.; Lui, Y.Y.

    1985-01-01

    The objective of this effort was to obtain data on the performance of lithium ceramic materials during fast neutron irradiation in support of solid breeder blanket designs. Li 2 O has been observed to swell (greater than or equal to 4%) under fast reactor irradiation. Fortunately, Li 2 O deforms at low temperatures so that swelling strains may be internally accommodated. Laboratory creep experiments were conducted between 500 to 700 0 C in order to provide data for structural analysis of in-reactor experiments and blanket design studies. A densification model agreed with most of the available data

  11. Creep of Li2O

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Liu, Y.Y.; Arthur, B.

    1984-11-01

    The tritium breeding material with the highest lithium atom density, Li 2 O has been observed to incur significant swelling (>4%) under fast reactor irradiation. Such swelling, if unrestrained leads to either unacceptable, induced-strains in adjacent structural material or undesirable design compromises. Fortunately, however, Li 2 O deforms at low temperatures so that swelling strains may be internally accommodated. Laboratory dilational creep experiments were conducted on unirradiated Li 2 O between 500 and 700 0 C in order to provide data for structural analysis of in-reactor experiments and blanket design studies. A densification model agreed with most of the available data

  12. Significance of primary irradiation creep in graphite

    CSIR Research Space (South Africa)

    Erasmus, C

    2013-05-01

    Full Text Available Traditionally primary irradiation creep is introduced into graphite analysis by applying the appropriate amount of creep strain to the model at the initial time-step. This is valid for graphite components that are subjected to high fast neutron flux...

  13. Measurement of soil creep by inclinometer

    Science.gov (United States)

    Robert R. Ziemer

    1977-01-01

    Abstract - Continued inclinometer measurements at borehole sites installed in 1964 in northern California suggest that previously reported rates of soil creep are excessively high. Upon analysis of 35 access casings located in forested and grassland sites, no consistent direction of soil movement could be detected. In addition, no significant rate of soil creep could...

  14. Cleavage and creep fracture of rock salt

    International Nuclear Information System (INIS)

    Chan, K.S.; Munson, D.E.; Bodner, S.R.

    1996-01-01

    The dominant failure mechanism in rock salt at ambient temperature is either cleavage or creep fracture. Since the transition of creep fracture to cleavage in a compressive stress field is not well understood, failure of rock salt by cleavage and creep fracture is analyzed in this paper to elucidate the effect of stress state on the competition between these two fracture mechanisms. For cleavage fracture, a shear crack is assumed to cause the formation and growth of a symmetric pair of wing cracks in a predominantly compressive stress field. The conditions for wing-crack instability are derived and presented as the cleavage fracture boundary in the fracture mechanism map. Using an existing creep fracture model, stress conditions for the onset of creep fracture and isochronous failure curves of specified times-to-rupture are calculated and incorporated into the fracture mechanism map. The regimes of dominance by cleavage and creep fracture are established and compared with experimental data. The result indicates that unstable propagation of cleavage cracks occurs only in the presence of tensile stress. The onset of creep fracture is promoted by a tensile stress, but can be totally suppressed by a high confining pressure. Transition of creep fracture to cleavage occurs when critical conditions of stress difference and tensile stress for crack instability are exceeded

  15. Creep of parylene-C film

    KAUST Repository

    Lin, Jeffrey Chun-Hui; Deng, Peigang; Lam, Gilbert; Lu, Bo; Lee, Yi-Kuen; Tai, Yu-Chong

    2011-01-01

    The glass transition temperature of as-deposited parylene-C is first measured to be 50°C with a ramping-temperature-dependent modulus experiment. The creep behavior of parylene-C film in the primary and secondary creep region is then investigated

  16. A phenomenological theory of transient creep

    International Nuclear Information System (INIS)

    Ajaja, O.; Ardell, A.J.

    1979-01-01

    A new creep theory is proposed which takes into account the strain generated during the annihilation of dislocations. This contribution is found to be very significant when recovery is appreciable, and is mainly responsible for the decreasing creep rate associated with the normal primary creep of class II materials. The theory provides excellent semiquantitative rationalization for the types of creep curves presented in the preceding paper. In particular, the theory predicts a change in the shape of the primary creep curve from normal to inverted as recovery becomes less important, i.e. as the applied stress and/or temperature decrease(s). It also predicts a minimum creep rate under certain circumstances, hence pseudo-tertiary behaviour. These different types of creep curves are predicted even though the net dislocation density decreases monotonically with time in all cases. Qualitative rationalization is presented for the inverted transient which always follows a stress drop in class II materials, as well as for the inverted primary and sigmoidal creep behaviour of class I solid solutions. (author)

  17. Creep of titanium--silicon alloys

    International Nuclear Information System (INIS)

    Paton, N.E.; Mahoney, M.W.

    1976-01-01

    Operative creep mechanisms in laboratory melts of Ti-5Zr-0.5Si and Ti-5Zr-0.5Si have been investigated as a function of microstructure, creep stress, and temperature. From creep rate data and transmission electron microscopy results, it has been shown that an important creep strengthening mechanism at 811 0 K in Si-bearing Ti alloys is clustering of solute atoms on dislocations. All of the alloys investigated showed anomalously high apparent activation energies and areas for creep and a high exponent (n) in the Dorn equation. In addition, the effect of heat treatment was investigated and it is shown that the highest creep strength was obtained by using a heat treatment which retained the maximum amount of silicon in solution. This is consistent with the proposed creep strengthening mechanism. An investigation of the creep behavior of several other Si containing alloys including two commercial alloys, Ti-11 and IMI-685 indicated similar results. 12 fig., 6 tables

  18. Towards self-healing creep resistant steels

    NARCIS (Netherlands)

    Van der Zwaag, S.; Zhang, S.; Fang, H.; Bruck, E.; Van Dijk, N.H.

    2016-01-01

    We report the main findings of our work on the behaviour of binary Fe-Cu and Fe-Au model alloys designed to explore routes to create new creep resistant steels having an in-built ability to autonomously fill creep induced porosity at grain boundaries. The alloying elements were selected on the basis

  19. Creep failure analysis of butt welded tubes

    International Nuclear Information System (INIS)

    Browne, R.J.; Parker, J.D.; Walters, D.J.

    1981-01-01

    As part of a major research programme to investigate the influence of butt welds on the life expectancy of tubular components, a series of internal-pressure, stress-rupture tests have been carried out. Thick walled 1/2Cr 1/2Mo 1/4V tube specimens were welded with mild steel, 1Cr 1/2Mo steel, 2 1/4Cr 1Mo steel or nominally matching 1/2Cr 1/2Mo 1/4V steel to give a wide range of weld metal creep strengths relative to the parent tube. The weldments were tested at 565 0 C at two values of internal pressure, and gave failure lives of up to 44,000 hrs. Finite element techniques have been used to determine the stationary state stress distribution in the weldment which was represented by a three material model. Significant stress redistribution was indicated and these results enabled the position and orientation of cracking and the rupture life to be predicted. The theoretical and experimental results have been used to highlight the limitations of current design methods which are based on the application of the mean diameter hoop stress to the parent material stress rupture data. (author)

  20. Creep resistance and material degradation of a candidate Ni–Mo–Cr corrosion resistant alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Sachin L., E-mail: sachin@ansto.gov.au [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Bhattacharyya, Dhriti [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Yuan, Guangzhou; Li, Zhijun J. [Center of Thorium Molten Salts Reactor System, Shanghai Institute of Applied Physics, Chinese Academy of Sciences (China); Budzakoska-Testone, Elizabeth; De Los Reyes, Massey; Drew, Michael; Edwards, Lyndon [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation (ANSTO), Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia)

    2016-09-30

    This study investigated the creep deformation properties of GH3535, a Ni–Mo–Cr corrosion resistant structural alloy being considered for use in future Gen IV molten salt nuclear reactors (MSR) operating at around 700 °C. Creep testing of the alloy was conducted at 650–750 °C under applied stresses between 85–380 MPa. From the creep rupture results the long term creep strain and rupture life of the alloy were estimated by applying the Dorn Shepard and Larson Miller time-temperature parameters and the alloy's allowable ASME design stresses at the MSR's operating temperature were evaluated. The material's microstructural degradation at creep rupture was characterised using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). The microstructural study revealed that the material failure was due to wedge cracking at triple grain boundary points and cavitation at coarse secondary grain boundary precipitates, nucleated and grown during high temperature exposure, leading to intergranular crack propagation. EBSD local misorientation maps clearly show that the root cause of cavitation and crack propagation was due to large strain localisation at the grain boundaries and triple points instigated by grain boundary sliding during creep deformation. This caused the grain boundary decohesion and subsequent material failure.

  1. Rupture of Al matrix in U-Mo/Al dispersion fuel by fission induced creep

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Gwan Yoon; Sohn, Dong Seong [UNIST, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Argonnge (United States); Lee, Kyu Hong [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    This phenomenon was found specifically in the dispersion fuel plate with Si addition in the Al matrix to suppress interaction layer (IL) formation between UMo and Al. It is known that the stresses induced by fission induced swelling in U-Mo fuel particles are relieved by creep deformation of the IL, surrounding the fuel particles, that has a much higher creep rate than the Al matrix. Thus, when IL growth is suppressed, the stress is instead exerted on the Al matrix. The observed rupture in the Al matrix is believed to be caused when the stress exceeded the rupture strength of the Al matrix. In this study, the possibility of creep rupture of the Al matrix between the neighboring U-Mo fuel particles was examined using the ABAQUS finite element analysis (FEA) tool. The predicted rupture time for a plate was much shorter than its irradiation life indicating a rupture during the irradiation. The higher stress leads Al matrix to early creep rupture in this plate for which the Al matrix with lower creep strain rate does not effectively relieve the stress caused by the swelling of the U-Mo fuel particles. For the other plate, no rupture was predicted for the given irradiation condition. The effect of creeping of the continuous phase on the state of stress is significant.

  2. Detection of creep damage in a nickel base superalloy using NDE techniques

    International Nuclear Information System (INIS)

    Carreon, H.; Mora, B.; Barrera, G.

    2009-10-01

    Due to elevated temperatures, excessive stresses and severed corrosion conditions, turbine engine components are subject to creep processes that limit the components life such as a turbine bucket. The failure mechanism of a turbine bucket is related primarily to creep and corrosion and secondarily to thermal fatigue. As a result, it is desirable to assess the current conditions of such turbine component. This study uses the eddy current nondestructive evaluation technique in an effort to monitor the creep damage in a nickel base super-alloy, turbine bucket after service. The experimental results show an important electrical conductivity variation in eddy current images on the creep damage zone of nickel base super-alloy samples cut from a turbine bucket. Thermoelectric power measurements were also conducted in order to obtain a direct correlation between the presence of material changes due to creep damage and the electrical conductivity measurements. This research work shows an alternative non-destructive method in order to detect creep damage in a nickel base super-alloy turbine bucket. (Author)

  3. Evaluation of creep-fatigue/ environment interaction in Ni-base wrought alloys for HTGR application

    International Nuclear Information System (INIS)

    Hattori, Hiroshi; Kitagawa, Masaki; Ohtomo, Akira

    1986-01-01

    High Temperature Gas-cooled Reactor (HTGR) systems should be designed based on the high temperature structural strength design procedures. On the development of design code, the determination of failure criteria under cyclic loading and severe environments is one of the most important items. By using the previous experimental data for Ni-base wrought alloys, Inconel 617 and Hastelloy XR, several evaluation methods for creep-fatigue interaction were examined for their capability to predict their cyclic loading behavior for HTGR application. At first, the strainrange partitioning method, the frequency modified damage function and the linear damage summation rule were discussed. However, these methods were not satisfactory with the above experimental results. Thus, in this paper, a new fracture criterion, which is a modification of the linear damage summation rule, is proposed based on the experimental data. In this criterion, fracture is considered to occur when the sum of the fatigue damage, which is the function of the applied cyclic strain magnitude, and the modified creep damage, which is the function of the applied cyclic stress magnitude (determined as time devided by cyclic creep rupture time reflecting difference of creep damages by tensile creep and compressive creep), reaches a constant value. This criterion was successfully applied to the life prediction of materials at HTGR temperatures. (author)

  4. The Effect of Creep Aging on the Fatigue Fracture Behavior of 2524 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Wenke Li

    2016-09-01

    Full Text Available Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three states. Results showed that the alloy treated by creep aging can obtain higher fatigue life, but that treated by artificial aging is lower than T3; T3 alloy is mainly dominated by GPB region. Meanwhile, the crystal boundary displays continuously distributed fine precipitated phases; after artificial aging and creep aging treatment, a large amount of needle-shaped S′ phases precipitate inside the alloy, while there are wide precipitated phases at the crystal boundary. Wide precipitation free zones appear at the crystal boundary of artificial-aging samples, but precipitation free zones at the alloy crystal boundary of creep aging become narrower and even disappear. It can be seen that creep aging can change the precipitation features of the alloy and improve its fatigue life.

  5. Creep of OFHC and silver copper at simulated final repository canister-service conditions

    International Nuclear Information System (INIS)

    Auerkari, P.; Leinonen, H.; Sandlin, S.

    1991-07-01

    Result of high-resolution creep rate measurements are described for estimating very long term creep life of copper and silver alloyed copper at room temperature and at stresses approaching the expected service conditions of final repository canisters. The aim was to assess the limiting service stress levels for potential canister wall materials. The 0.1 % silver alloyed copper showed minimum creep rates of 10 - 9 to 10 - 10 l/h, corresponding to 1 % strain in about 1000 to 10000 years, at room temperature and uniaxial stress level of 50 to 75 MPa. The predicted time to 1 % strain, when extrapolated from literature data, was at least one order of magnitude shorter. From the results of the present work, the 1 % creep life for OFHC copper was at most a few