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Sample records for reduce design fabrication

  1. Development of Advanced Technologies to Reduce Design, Fabrication and Construction Costs for Future Nuclear Power Plants

    International Nuclear Information System (INIS)

    DiNunzio, Camillo A.; Gupta, Abhinav; Golay, Michael; Luk, Vincent; Turk, Rich; Morrow, Charles; Geum-Taek Jin

    2002-01-01

    OAK-B135 This report presents a summation of the third and final year of a three-year investigation into methods and technologies for substantially reducing the capital costs and total schedule for future nuclear plants. In addition, this is the final technical report for the three-year period of studies

  2. Development of Advanced Technologies to Reduce Design, Fabrication and Construction Costs for Future Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    DiNunzio, Camillo A. [Framatome ANP DE& S, Marlborough, MA (United States); Gupta, Abhinav [Univ. of North Carolina, Raleigh, NC (United States); Golay, Michael [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States); Luk, Vincent [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Turk, Rich [Westinghouse Electric Company Nuclear Systems, Windsor, CT (United States); Morrow, Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Jin, Geum-Taek [Korea Power Engineering Company Inc., Yongin-si, Gyeonggi-do (Korea, Republic of)

    2002-11-30

    This report presents a summation of the third and final year of a three-year investigation into methods and technologies for substantially reducing the capital costs and total schedule for future nuclear plants. In addition, this is the final technical report for the three-year period of studies.

  3. DESIGN AND FABRICATION OF MICRONOZZLES

    Directory of Open Access Journals (Sweden)

    Kean How Cheah

    2011-05-01

    Full Text Available Normal 0 false false false EN-US ZH-CN X-NONE MicrosoftInternetExplorer4 /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:SimSun; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} Micronozzle, a key component in micropropulsion system, has been designed and fabricated. Quasi 1D inviscid theory was used in designing a series of conical micronozzles of different expander half-angles (10°-50°. Aerospike micronozzle, a promising candidate to achieve high performance propulsion system, was designed with Angelino method (or Approximate method. Both micronozzles were fabricated using soft lithography, an inexpensive and relatively simple technique comparing to well-established deep reactive ion etching (DRIE technique, with polydimethylsiloxane (PDMS as structural material. Micronozzles with two different nozzle throat width, 53.5µm and 107µm, were fabricated for comparison. Microscopic inspections reveal 107µm is the more producible nozzle throat width with current equipments. The PDMS-based micronozzle can be used as cold gas microthruster system for micro- and nanosatellites.

  4. Design Thinking for Digital Fabrication in Education

    DEFF Research Database (Denmark)

    Smith, Rachel Charlotte; Iversen, Ole Sejer; Hjorth, Mikkel

    2015-01-01

    In this paper, we argue that digital fabrication in education may benefit from design thinking, to foster a more profound understanding of digital fabrication processes among students. Two related studies of digital fabrication in education are presented in the paper. In an observational study we...... found that students (eleven to fifteen) lacked an understanding of the complexity of the digital fabrication process impeding on the potentials of digital fabrication in education. In a second explorative research through design study, we investigated how a focus on design thinking affected the students...

  5. Propulsion Design With Freeform Fabrication (PDFF)

    Science.gov (United States)

    Barnes, Daudi; McKinnon, James; Priem, Richard

    2010-01-01

    The nation is challenged to decrease the cost and schedule to develop new space transportation propulsion systems for commercial, scientific, and military purposes. Better design criteria and manufacturing techniques for small thrusters are needed to meet current applications in missile defense, space, and satellite propulsion. The requirements of these systems present size, performance, and environmental demands on these thrusters that have posed significant challenges to the current designers and manufacturers. Designers are limited by manufacturing processes, which are complex, costly, and time consuming, and ultimately limited in their capabilities. The PDFF innovation vastly extends the design opportunities of rocket engine components and systems by making use of the unique manufacturing freedom of solid freeform rapid prototype manufacturing technology combined with the benefits of ceramic materials. The unique features of PDFF are developing and implementing a design methodology that uses solid freeform fabrication (SFF) techniques to make propulsion components with significantly improved performance, thermal management, power density, and stability, while reducing development and production costs. PDFF extends the design process envelope beyond conventional constraints by leveraging the key feature of the SFF technique with the capability to form objects with nearly any geometric complexity without the need for elaborate machine setup. The marriage of SFF technology to propulsion components allows an evolution of design practice to harmonize material properties with functional design efficiency. Reduced density of materials when coupled with the capability to honeycomb structure used in the injector will have significant impact on overall mass reduction. Typical thrusters in use for attitude control have 60 90 percent of its mass in the valve and injector, which is typically made from titanium. The combination of material and structure envisioned for use in

  6. Diffractive optics: design, fabrication, and test

    National Research Council Canada - National Science Library

    O'Shea, Donald C

    2004-01-01

    This book provides the reader with the broad range of materials that were discussed in a series of short courses presented at Georgia Tech on the design, fabrication, and testing of diffractive optical elements (DOEs...

  7. Design, fabrication, and initial test of a fixture for reducing the natural frequency of the Mod-O wind turbine tower

    Science.gov (United States)

    Winemiller, J. R.; Sullivan, T. L.; Sizemore, R. L.; Yee, S. T.

    1979-01-01

    It was desired to observe the behavior of a two bladed wind turbine where the tower first bending natural frequency is less than twice the rotor speed. The system then passes through resonance when accelerating to operating speed. The frequency of the original Mod-O tower was reduced by placing it on a spring fixture. The fixture is adjustable to provide a range of tower bending frequencies. Fixture design details are given and behavior during initial operation is described.

  8. MITG test assembly design and fabrication

    International Nuclear Information System (INIS)

    Schock, A.

    1983-01-01

    The design, analysis, and evaluation of the Modular Isotopic Thermoelectric Generator (MITG), described in an earlier paper, led to a program to build and test prototypical, modules of that generator. Each test module duplicates the thermoelectric converters, thermal insulation, housing and radiator fins of a typical generator slice, and simulates its isotope heat source module by means of an electrical heater encased in a prototypical graphite box. Once the approx. 20-watt MITG module has been developed, it can be assembled in appropriate number to form a generator design yielding the desired power output. The present paper describes the design and fabrication of the MITG test assembly, which confirmed the fabricability of the multicouples and interleaved multifoil insulation called for by the design. Test plans, procedures, instrumentation, results, and post-test analyses, as well as revised designs, fabrication procedures, and performance estimates, are described in subsequent papers in these proceedings

  9. Design, fabrication and installation of irradiation facilities

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Bong Shick; Kim, Y. S.; Lee, C. Y. and others

    1999-03-01

    The principal contents of this project are to design, fabricate and install the steady-state fuel test loop in HANARO for nuclear technology development. Procurement and fabrication of main equipment, licensing and technical review for fuel test loop have been performed during 2 years(1997, 1998) for this project. Following contents are described in the report. - Procurement and fabrication of the equipment, piping for OPS - IPS manufacture - License - Technical review and evaluation of the FTL facility. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and review ofHANARO interface have been performed respectively. (author)

  10. Nuclear fuel elements design, fabrication and performance

    CERN Document Server

    Frost, Brian R T

    1982-01-01

    Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

  11. Design, fabrication and installation of irradiation facilities

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C. [and others

    1997-07-01

    The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs.

  12. Design, fabrication and installation of irradiation facilities

    International Nuclear Information System (INIS)

    Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C.

    1997-07-01

    The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs

  13. Computation, architectural design and fabrication logic

    DEFF Research Database (Denmark)

    Larsen, Niels Martin

    2016-01-01

    Digital fabrication and digital form generation can change the way different professions interact in relation to the development and construction of architecture. The technologies can provide a more integrated design process and expand the architectural vocabulary. At Aarhus School of Architectur...

  14. Architectural Geometry and Fabrication-Aware Design

    KAUST Repository

    Pottmann, Helmut

    2013-04-27

    Freeform shapes and structures with a high geometric complexity play an increasingly important role in contemporary architecture. While digital models are easily created, the actual fabrication and construction remains a challenge. This is the source of numerous research problems many of which fall into the area of Geometric Computing and form part of a recently emerging research area, called "Architectural Geometry". The present paper provides a short survey of research in Architectural Geometry and shows how this field moves towards a new direction in Geometric Modeling which aims at combining shape design with important aspects of function and fabrication. © 2013 Kim Williams Books, Turin.

  15. Design of the MOX fuel fabrication facility

    International Nuclear Information System (INIS)

    Johnson, J.V.; Brabazon, E.J.

    2001-01-01

    A consortium of Duke Engineering and Services, Inc., COGEMA, Inc. and Stone and Webster (DCS) are designing a mixed oxide fuel fabrication facility (MFFF) for the U.S. Department of Energy (DOE) to convert surplus plutonium to mixed oxide (MOX) fuel to be irradiated in commercial nuclear power plants based on the proven European technology of COGEMA and BELGONUCLEAIRE. This paper describes the MFFF processes, and how the proven MOX fuel fabrication technology is being adapted as required to comply with U.S. requirements. (author)

  16. Design of the MOX fuel fabrication facility

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, J.V. [MFFF Technical Manager, U.S. dept. of Energy, Washington, DC (United States); Brabazon, E.J. [MFFF Engineering Manager, Duke Cogema Stone and Webster, Charlotte, NC (United States)

    2001-07-01

    A consortium of Duke Engineering and Services, Inc., COGEMA, Inc. and Stone and Webster (DCS) are designing a mixed oxide fuel fabrication facility (MFFF) for the U.S. Department of Energy (DOE) to convert surplus plutonium to mixed oxide (MOX) fuel to be irradiated in commercial nuclear power plants based on the proven European technology of COGEMA and BELGONUCLEAIRE. This paper describes the MFFF processes, and how the proven MOX fuel fabrication technology is being adapted as required to comply with U.S. requirements. (author)

  17. Design and fabrication of topologically optimized structures;

    DEFF Research Database (Denmark)

    Feringa, Jelle; Søndergaard, Asbjørn

    2012-01-01

    Integral structural optimization and fabrication seeks the synthesis of two original approaches; that of topological optimization (TO) and robotic hotwire cutting (HWC) (Mcgee 2011). TO allows for the reduction of up to 70% of the volume of concrete to support a given structure (Sondergaard...... & Dombernowsky 2011). A strength of the method is that it allows to come up with structural designs that lie beyond the grasp of traditional means of design. A design space is a discretized volume, delimiting where the optimization will take place. The number of cells used to discretize the design space thus...

  18. CCD research. [design, fabrication, and applications

    Science.gov (United States)

    Gassaway, J. D.

    1976-01-01

    The fundamental problems encountered in designing, fabricating, and applying CCD's are reviewed. Investigations are described and results and conclusions are given for the following: (1) the development of design analyses employing computer aided techniques and their application to the design of a grapped structure; (2) the role of CCD's in applications to electronic functions, in particular, signal processing; (3) extending the CCD to silicon films on sapphire (SOS); and (4) all aluminum transfer structure with low noise input-output circuits. Related work on CCD imaging devices is summarized.

  19. Crashworthy airframe design concepts: Fabrication and testing

    Science.gov (United States)

    Cronkhite, J. D.; Berry, V. L.

    1982-01-01

    Crashworthy floor concepts applicable to general aviation aircraft metal airframe structures were investigated. Initially several energy absorbing lower fuselage structure concepts were evaluated. Full scale floor sections representative of a twin engine, general aviation airplane lower fuselage structure were designed and fabricated. The floors featured an upper high strength platform with an energy absorbing, crushable structure underneath. Eighteen floors were fabricated that incorporated five different crushable subfloor concepts. The floors were then evaluated through static and dynamic testing. Computer programs NASTRAN and KRASH were used for the static and dynamic analysis of the floor section designs. Two twin engine airplane fuselages were modified to incorporate the most promising crashworthy floor sections for test evaluation.

  20. Cryogenic Wind Tunnel Models. Design and Fabrication

    Science.gov (United States)

    Young, C. P., Jr. (Compiler); Gloss, B. B. (Compiler)

    1983-01-01

    The principal motivating factor was the National Transonic Facility (NTF). Since the NTF can achieve significantly higher Reynolds numbers at transonic speeds than other wind tunnels in the world, and will therefore occupy a unique position among ground test facilities, every effort is being made to ensure that model design and fabrication technology exists to allow researchers to take advantage of this high Reynolds number capability. Since a great deal of experience in designing and fabricating cryogenic wind tunnel models does not exist, and since the experience that does exist is scattered over a number of organizations, there is a need to bring existing experience in these areas together and share it among all interested parties. Representatives from government, the airframe industry, and universities are included.

  1. Iodine Beam Dump Design and Fabrication

    Science.gov (United States)

    Polzin, K. A.; Bradley, D. E.

    2017-01-01

    During the testing of electric thrusters, high-energy ions impacting the walls of a vacuum chamber can cause corrosion and/or sputtering of the wall materials, which can damage the chamber walls. The sputtering can also introduce the constituent materials of the chamber walls into an experiment, with those materials potentially migrating back to the test article and coating it with contaminants over time. The typical method employed in this situation is to install a beam dump fabricated from materials that have a lower sputter yield, thus reducing the amount of foreign material that could migrate towards the test article or deposit on anything else present in the vacuum facility.

  2. Design & fabrication of cantilever array biosensors

    DEFF Research Database (Denmark)

    Boisen, Anja; Thundat, T

    2009-01-01

    Surface immobilization of functional receptors on microfabricated cantilever arrays offers a new paradigm for the development of biosensors based on nanomechanics. Microcantilever-based systems are capable of real-time, multiplexed detection of unlabeled disease markers in extremely small volumes......, electronic processing, and even local telemetry on a single chip have the potential of satisfying the need for highly sensitive and selective multiple-target detection in very small samples. Here we will review the design and fabrication process of cantilever-based biosensors....

  3. Photon nanojet lens: design, fabrication and characterization

    International Nuclear Information System (INIS)

    Xu, Chen; Zhang, Sichao; Shao, Jinhai; Lu, Bing-Rui; Chen, Yifang; Mehfuz, Reyad; Drakeley, Stacey; Huang, Fumin

    2016-01-01

    In this paper, a novel nanolens with super resolution, based on the photon nanojet effect through dielectric nanostructures in visible wavelengths, is proposed. The nanolens is made from plastic SU-8, consisting of parallel semi-cylinders in an array. This paper focuses on the lens designed by numerical simulation with the finite-difference time domain method and nanofabrication of the lens by grayscale electron beam lithography combined with a casting/bonding/lift-off transfer process. Monte Carlo simulation for injected charge distribution and development modeling was applied to define the resultant 3D profile in PMMA as the template for the lens shape. After the casting/bonding/lift-off process, the fabricated nanolens in SU-8 has the desired lens shape, very close to that of PMMA, indicating that the pattern transfer process developed in this work can be reliably applied not only for the fabrication of the lens but also for other 3D nanopatterns in general. The light distribution through the lens near its surface was initially characterized by a scanning near-field optical microscope, showing a well defined focusing image of designed grating lines. Such focusing function supports the great prospects of developing a novel nanolithography based on the photon nanojet effect. (paper)

  4. Design and Fabrication of an Anaerobic Digester

    Directory of Open Access Journals (Sweden)

    M. S. Abubakar

    2017-02-01

    Full Text Available Anaerobic digester is a physical structure that provides a conducive environment for the multiplication of micro-organisms that degrades organic matter to generate biogas energy. Energy is required in agriculture for crop production, processing and storage, poultry production and electricity for farmstead and farm settlements. It is energy that propels agricultural mechanization, which minimizes the use of human and animal muscles and its inherent drudgery in agriculture. The energy demand required to meet up with the agricultural growth in Nigeria is high and growing every year. In this study the design and fabrication of an anaerobic digester was reported which is an attempt to boost energy requirement for small and medium dryland farmers in Nigeria. The design of the digester includes the following concept; the basic principles of anaerobic digestion processes, socio-economic status of the dryland farmers, amount of biogas to be produced. Finally, the digester was fabricated using locally available raw materials within the dryland area of Nigeria. At the end, preliminary flammability test was conducted and the biogas produced was found to be flammable.

  5. Plasma Chamber Design and Fabrication Activities

    Science.gov (United States)

    Parodi, B.; Bianchi, A.; Cucchiaro, A.; Coletti, A.; Frosi, P.; Mazzone, G.; Pizzuto, A.; Ramogida, G.; Coppi, B.

    2006-10-01

    A fabrication procedure for a typical Plasma Chamber (PC) sector has been developed to cover all the manufacturing phases, from the raw materials specification (including metallurgical processes) to the machining operations, acceptance procedures and vacuum tests. Basically, the sector is made of shaped elements (forged or rolled) welded together using special fixtures and then machined to achieve the final dimensional accuracy. An upgraded design of the plasma chamber's vertical support that can withstand the estimated electromagnetic loads (Eddy and Halo current plus horizontal net force resulting from the worst plasma disruption scenario VDE, Vertical Displacement Event) has been completed. The maintenance of the radial support can take place hands-on with a direct access from outside the cryostat. With the present design, vacuum tightness is achieved by welding conducted with automatic welding heads. On the outer surface of the PC a dedicated duct system, filled by helium gas, is included to cool down the PC to room temperature when needed.

  6. Novel fabric pressure sensors: design, fabrication, and characterization

    International Nuclear Information System (INIS)

    Wang, Yangyong; Hua, Tao; Zhu, Bo; Li, Qiao; Yi, Weijing; Tao, Xiaoming

    2011-01-01

    Soft and pliable pressure sensors are essential elements in wearable electronics which have wide applications in modern daily lives. This paper presents a family of fabric pressure sensors made by sandwiching a piece of resistive fabric strain sensing element between two tooth-structured layers of soft elastomers. The pressure sensors are capable of measuring pressure from 0 to 2000 kPa, covering the whole range of human–machine interactions. A pressure sensitivity of up to 2.98 × 10 −3 kPa −1 was obtained. Theoretical modeling was conducted based on an energy method to predict the load–displacement relationship for various sensor configurations. By adjusting the Young's modulus of the two conversion layers, as well as the geometrical dimensions, the measurement ranges, and sensitivities of the sensors can be quantitatively determined. The sensors are being used for pressure measurements between the human body and garments, shoes, beds, and chairs

  7. Design, Fabrication, and Optimization of Jatropha Sheller

    Directory of Open Access Journals (Sweden)

    Richard P. TING

    2012-07-01

    Full Text Available A study designed, fabricated, and optimized performance of a jatropha sheller, consisting of mainframe, rotary cylinder, stationary cylinder, transmission system. Evaluation and optimization considered moisture content, clearance, and roller speed as independent parameters while the responses comprised of recovery, bulk density factor, shelling capacity, energy utilization of sheller, whole kernel recovery, oil recovery, and energy utilization by extruder.Moisture content failed to affect the response variables. The clearance affected response variables except energy utilization of the extruder. Roller speed affected shelling capacity, whole kernel recovery, and energy utilization of the extruder. Optimization resulted in operating conditions of 9.5%wb moisture content, clearance of 6 mm, and roller speed of 750 rpm.

  8. FPGA fabric specific optimization for RLT design

    International Nuclear Information System (INIS)

    Perwaiz, A.; Khan, S.A.

    2010-01-01

    This paper proposes a technique custom to the optimization requirements suited for a particular family of Field Programmable Gate Arrays (FPGAs). As FPGAs have introduced re configurable black boxes there is a need to perform optimization across FPGAs slice fabric in order to achieve optimum performance. Though the Register Transfer Level (RTL) Hardware Descriptive Language (HDL) code should be technology independent but in many design instances it is imperative to understand the target technology especially once the target device embeds dedicated arithmetic blocks. No matter what the degree of optimization of the algorithm is, the configuration of target device plays an important role as far as the device utilization and path delays are concerned Index Terms: Field Programmable Gate Arrays (FPGA), Compression Tree, Bit Width Reduction, Look Ahead Pipelining. (author)

  9. Fabrication and Design of Optical Nanomaterials

    Science.gov (United States)

    Huntington, Mark D.

    Over the past several decades, advances in nanometer scale fabrication has sparked interes in applications that take advantage of materials that are structured at these small length scales. Specifically, metallic optical nanomaterials have emerged as a new way to control light at length scales that are smaller than the wavelength of light and have optical properties that are distinctly different from their macroscale counterparts. Although there have been may advances in nanofabrication, the performance and widespread use of optical nanomaterials is still limited by fabrication and design challenges. This dissertation describes advances in the fabrication, characterization, and design of optical nanomaterials. First we demonstrate how a portable and compact photolithography system can be made using a light source composed of UV LEDs. Our solid-state photolithography (SSP) system brings the capabilities of one of the most important yet workhorse tools of micro- and nanotechnology--the mask aligner--to the benchtop. The two main highlights of chapter 2 include: (i) portable, low-cost photolithography and (ii) high quality patterning. We replace the mask aligner with a system composed of UV LEDs and a diffuser that can be built for as little as $30. The design of the SSP system alleviates the need for dedicated power supplies, vacuum lines and cooling systems, which makes it a true benchtop photolithography system. We further show that sub-wavelength features can be fabricated across 4-in wafers and that these patterns are of high quality such that they can be easily transferred into functional materials. Chapter 3 describes a parallel method to create nanometer scale textures over large areas with unprecedented control over wrinkle wavelength. The main points of this chapter include: (i) a new material system for nanowrinkles, (ii) wrinkles with tunable wavelengths, and (iii) a method for measuring the skin thickness. First, we show that RIE treatment of PS with

  10. Robotic fabrication in architecture, art, and design

    CERN Document Server

    Braumann, Johannes

    2013-01-01

    Architects, artists, and designers have been fascinated by robots for many decades, from Villemard’s utopian vision of an architect building a house with robotic labor in 1910, to the design of buildings that are robots themselves, such as Archigram’s Walking City. Today, they are again approaching the topic of robotic fabrication but this time employing a different strategy: instead of utopian proposals like Archigram’s or the highly specialized robots that were used by Japan’s construction industry in the 1990s, the current focus of architectural robotics is on industrial robots. These robotic arms have six degrees of freedom and are widely used in industry, especially for automotive production lines. What makes robotic arms so interesting for the creative industry is their multi-functionality: instead of having to develop specialized machines, a multifunctional robot arm can be equipped with a wide range of end-effectors, similar to a human hand using various tools. Therefore, architectural researc...

  11. Design and fabrication of broadband rugate filter

    International Nuclear Information System (INIS)

    Zhang Jun-Chao; Fang Ming; Shao Yu-Chuan; Jin Yun-Xia; He Hong-Bo

    2012-01-01

    The design and the deposition of a rugate filter for broadband applications are discussed. The bandwidth is extended by increasing the rugate period continuously with depth. The width and the smoothness of the reflection band with the distribution of the periods are investigated. The improvement of the steepness of the stopband edges and the suppression of the side lobes in the transmission zone are realized by adding two apodized rugate structures with fixed periods at the external broadband rugate filter interfaces. The rapidly alternating deposition technology is used to fabricate a rugate filter sample. The measured transmission spectrum with a reflection bandwidth of approximately 505 nm is close to that of the designed broadband rugate filter except a transmittance peak in the stopband. Based on the analysis of the cross-sectional scanning electron microscopic image of the sample, it is found that the transmission peak is most likely to be caused by the instability of the deposition rate. (electromagnetism, optics, acoustics, heat transfer, classical mechanics, and fluid dynamics)

  12. Design and fabrication of sun tracker

    International Nuclear Information System (INIS)

    Novinrooz, A. J.; Ghasemi, M. R.; Mohati, M.; Sadri, H.

    2003-01-01

    A sun tacker system, consists of two parts (opto-electronic and hydraulic), has been designed and fabricated to be used in solar thermal power plant. In this paper various parts of the system including optical sensors, electronic circuits, computational control and mechanical lever have been explained and the operational mechanism of each one is discussed. The parabolic mirror used in this plant has 400 cm length, 570 cm width and 170 cm focal length. Rays falling to the axis of mirror are reflected and collected at the focal point, while unparallel rays are diverted. To determine the rate of divergence, a three - dimensional equation of radiation path is written. Using a computational program in Cl anguage the error is calculated from 0t o 0 .5 d eg, for modifying the operational error of the optical system. The optical sensors detect the beam deviation from the mirror's principal axis with a precision of 0.1 degree and transfer the necessary corrections to the active mechanical system of the hydraulic type. A three phase electro motor of 0.7 k W power and one thousand revolutions per minute controls the mirror movement

  13. Compound Half-Backed Weave Design For Digital Jacquard Fabric

    Science.gov (United States)

    Zhang, Meng; Zhou, Jiu

    2017-12-01

    Based on layered-combination design mode and compound structure, this paper presents a design method, named compound half-backed weave in order to achieve innovating weave structure and surface effect of fabric. This design method includes primary weaves chosen, half-backed technical points set up and half-backed weave databases established. The fabric produced using compound half-backed weave designed by this method can exhibit a unique half-backed effect that only half of the threads on the fabric surface remain in a state of being covered by adjacent wefts. Compound half-backed weave can not only meets the design need of jacquard fabric with different digital images and effectively improves the efficiency of structural design, but also puts forward new theory and method for innovative design of digital jacquard fabric.

  14. The ITER reduced cost design

    International Nuclear Information System (INIS)

    Aymar, R.

    2000-01-01

    Six years of joint work under the international thermonuclear experimental reactor (ITER) EDA agreement yielded a mature design for ITER which met the objectives set for it (ITER final design report (FDR)), together with a corpus of scientific and technological data, large/full scale models or prototypes of key components/systems and progress in understanding which both validated the specific design and are generally applicable to a next step, reactor-oriented tokamak on the road to the development of fusion as an energy source. In response to requests from the parties to explore the scope for addressing ITER's programmatic objective at reduced cost, the study of options for cost reduction has been the main feature of ITER work since summer 1998, using the advances in physics and technology databases, understandings, and tools arising out of the ITER collaboration to date. A joint concept improvement task force drawn from the joint central team and home teams has overseen and co-ordinated studies of the key issues in physics and technology which control the possibility of reducing the overall investment and simultaneously achieving the required objectives. The aim of this task force is to achieve common understandings of these issues and their consequences so as to inform and to influence the best cost-benefit choice, which will attract consensus between the ITER partners. A report to be submitted to the parties by the end of 1999 will present key elements of a specific design of minimum capital investment, with a target cost saving of about 50% the cost of the ITER FDR design, and a restricted number of design variants. Outline conclusions from the work of the task force are presented in terms of physics, operations, and design of the main tokamak systems. Possible implications for the way forward are discussed

  15. Designing, Fabrication and Controlling Of Multipurpose3-DOF Robotic Arm

    Science.gov (United States)

    Nabeel, Hafiz Muhammad; Azher, Anum; Usman Ali, Syed M.; Wahab Mughal, Abdul

    2013-12-01

    In the present work, we have successfully designed and developed a 3-DOF articulated Robotic Arm capable of performing typical industrial tasks such as painting or spraying, assembling and handling automobiles parts and etc., in resemblance to a human arm. The mechanical assembly is designed on SOLIDWORKS and aluminum grade 6061 -T6 is used for its fabrication in order to reduce the structure weight. We have applied inverse kinematics to determine the joint angles, equations are fed into an efficient microcontroller ATMEGA16 which performs all the calculations to determine the joint angles on the basis of given coordinates to actuate the joints through motorized control. Good accuracy was obtained with quadrature optical encoders installed in each joint to achieve the desired position and a LabVIEW based GUI is designed to provide human machine interface.

  16. Designing, Fabrication and Controlling Of Multipurpose3-DOF Robotic Arm

    International Nuclear Information System (INIS)

    Nabeel, Hafiz Muhammad; Azher, Anum; Ali, Syed M Usman; Mughal, Abdul Wahab

    2013-01-01

    In the present work, we have successfully designed and developed a 3-DOF articulated Robotic Arm capable of performing typical industrial tasks such as painting or spraying, assembling and handling automobiles parts and etc., in resemblance to a human arm. The mechanical assembly is designed on SOLIDWORKS and aluminum grade 6061 -T6 is used for its fabrication in order to reduce the structure weight. We have applied inverse kinematics to determine the joint angles, equations are fed into an efficient microcontroller ATMEGA16 which performs all the calculations to determine the joint angles on the basis of given coordinates to actuate the joints through motorized control. Good accuracy was obtained with quadrature optical encoders installed in each joint to achieve the desired position and a LabVIEW based GUI is designed to provide human machine interface

  17. LOFT fuel modules design, characterization, and fabrication program

    International Nuclear Information System (INIS)

    Russell, M.L.

    1977-06-01

    The loss-of-fluid test [LOFT) fuel modules have evolved from a comprehensive five-year design, characterization, and fabrication program which has resulted in the accomplishment of many technical activities of interest in pressurized water reactor fuel design development and safety research. Information is presented concerning: determination of fundamental high-temperature reactor material properties; design invention related to in-core instrumentation attachment; implementation of advanced and/or unique fuel bundle characterization techniques; implementation of improved fuel bundle fabrication techniques; and planning and execution of a multimillion dollar design, characterization, and fabrication program for pressurized water reactor fuel

  18. Design and fabrication of aspherical bimorph PZT optics

    CERN Document Server

    Tseng, T C; Yeh, Z C; Perng, S Y; Wang, D J; Kuan, C K; Chen, J R; Chen, C T

    2001-01-01

    Bimorph piezoelectric optics with a third-order-polynomial surface is designed and a prototype is fabricated as active optics. Two pairs of silicon (Si) and lead zirconate titanate (PZT) piezoelectric ceramic are bonded as Si-PZT-PZT-Si together with a multi-electrode or thin film resistor coating used as the control electrode between Si and PZT and metallic films as grounding between the interface of PZT ceramics. A linear voltage is applied to the bimorph PZT optics by probing the control electrodes from a two-channel controllable power supplier. In doing so, the optics surface can achieve a desired third-order-polynomial surface. Reducing hysteresis and creep in bimorph PZT X-ray optics is the only feasible way by inserting an appropriate capacitor in series with bimorph PZT optics to significantly reduce both effects.

  19. Mechanical Design and Fabrication Studies for SPL Superconducting RF Cavities

    CERN Document Server

    Atieh, S; Aviles Santillana, I; Capatina, O; Renaglia, T; Tardy, T; Valverde Alonso, N; Weingarten, W

    2011-01-01

    CERN’s R&D programme on the Superconducting Proton Linac’s (SPL) superconducting radio frequency (SRF) elliptical cavities made from niobium sheets explores new mechanical design and consequently new fabrication methods, where several opportunities for improved optimization were identified. A stainless steel helium vessel is under design rather than a titanium helium vessel using an integrated brazed transition between Nb and the SS helium vessel. Different design and fabrication aspects were proposed and the results are discussed hereafter.

  20. Design and fabrication of NDA standards

    International Nuclear Information System (INIS)

    Long, S.M.; Hsue, S.T.

    1996-01-01

    The Plutonium Facility, TA-55, at Los Alamos National Laboratory is currently producing NDA calibration standards used by various laboratories in the DOE complex. These NIST traceable standards have been produced to calibrate NDA instruments for accountability measurements used for resolving shipper/receiver differences, and for accountability in process residues and process waste. Standards are needed to calibrate various NDA (Non-destructive Assay) instruments such as neutron coincidence counters, gamma-ray counters, and calorimeters. These instruments measure various ranges of nuclear material being produced in the DOE nuclear community. Los Alamos National Laboratory has taken a lead role in fabrication of uranium and plutonium standards, along with other actinides such as neptunium and americium. These standards have been fabricated for several laboratories within the complex. This paper will summarize previous publications detailing the careful planning encompassing components such as precise weighing, destructive analysis, and the use of post fabrication NDA measurements to confirm that the standards meet all preliminary expectations before use in instrument calibration. The paper will also describe the specialized containers, diluents, and the various amount of nuclear materials needed to accommodate the calibration ranges of the instruments

  1. Biomimetic shark skin: design, fabrication and hydrodynamic function.

    Science.gov (United States)

    Wen, Li; Weaver, James C; Lauder, George V

    2014-05-15

    Although the functional properties of shark skin have been of considerable interest to both biologists and engineers because of the complex hydrodynamic effects of surface roughness, no study to date has successfully fabricated a flexible biomimetic shark skin that allows detailed study of hydrodynamic function. We present the first study of the design, fabrication and hydrodynamic testing of a synthetic, flexible, shark skin membrane. A three-dimensional (3D) model of shark skin denticles was constructed using micro-CT imaging of the skin of the shortfin mako (Isurus oxyrinchus). Using 3D printing, thousands of rigid synthetic shark denticles were placed on flexible membranes in a controlled, linear-arrayed pattern. This flexible 3D printed shark skin model was then tested in water using a robotic flapping device that allowed us to either hold the models in a stationary position or move them dynamically at their self-propelled swimming speed. Compared with a smooth control model without denticles, the 3D printed shark skin showed increased swimming speed with reduced energy consumption under certain motion programs. For example, at a heave frequency of 1.5 Hz and an amplitude of ± 1 cm, swimming speed increased by 6.6% and the energy cost-of-transport was reduced by 5.9%. In addition, a leading-edge vortex with greater vorticity than the smooth control was generated by the 3D printed shark skin, which may explain the increased swimming speeds. The ability to fabricate synthetic biomimetic shark skin opens up a wide array of possible manipulations of surface roughness parameters, and the ability to examine the hydrodynamic consequences of diverse skin denticle shapes present in different shark species. © 2014. Published by The Company of Biologists Ltd.

  2. Design and Fabrication of an Industrial Poultry Feed Tumble Mixer

    Directory of Open Access Journals (Sweden)

    Osokam Shadrach ONYEGU

    2012-08-01

    Full Text Available This paper presents the design and fabrication of a poultry feed industrial tumble mixer. The design computations to handle a 50Kg mass of feed was done in the MS Excel environment for proper machine design approach. The machine was designed using AUTOCAD 2D/3D design software and proper material selection was done before the assembling and fabrication of parts. The efficiency of the machine, its associated cost of production and the product obtained after few minutes of mixing were outstanding, thereby, making the design acceptable and cost effective.

  3. Design and fabrication of the MFTF-B magnet system

    International Nuclear Information System (INIS)

    Tatro, R.E.; Kozman, T.A.

    1985-09-01

    The MFTF-B superconducting magnet system consists of 40 NbTi magnets and two Nb 3 Sn magnets. General Dynamics (GD) designed all magnets except for the small trim coils. GD then fabricated 20 NbTi magnets, while LLNL fabricated 20 NbTi magnets and two Nb 3 Sn magnets. The design phase was completed in February 1984 and included the competitive procurement of magnet structural fabrication, superconductor, G-10CR insulation, support struts and bearings, vapor-cooled leads, and thermal shields for all magnets. Fabrication of all magnets was completed in March 1985. At GD, dual assembly lines were necessary during fabrication in order to meet the aggressive LLNL schedule. The entire magnet system has been installed and aligned at LLNL, and Tech Demo tests will be performed during September-November 1985

  4. Sandia Laboratories technical capabilities: design, definition, and fabrication

    International Nuclear Information System (INIS)

    1976-12-01

    This report characterizes the design definition and fabrication capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 13 figures

  5. Design, analysis and fabrication of a linear permanent magnet ...

    Indian Academy of Sciences (India)

    MONOJIT SEAL

    Linear permanent magnet synchronous machine; LPMSM—fabrication; design optimisation; finite-element ... induction motor (LIM) prototype was patented in 1890 [1]. Since then, linear ..... Also, for manual winding, more slot area is allotted to ...

  6. Sandia Laboratories technical capabilities: design, definition, and fabrication

    Energy Technology Data Exchange (ETDEWEB)

    1976-12-01

    This report characterizes the design definition and fabrication capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 13 figures.

  7. The Preliminary Design and Fabrication of a Manually Operated ...

    African Journals Online (AJOL)

    A ten (10) tonnes capacity agro waste manual briquetting machine have been designed and fabricated using locally available materials. The machine principal parts are made of frame, compaction chamber and base plate . Compaction ...

  8. Design and Fabrication of Aerospace-Grade Digital Composite Materials

    Data.gov (United States)

    National Aeronautics and Space Administration — This project aims to advance design rules and fabrication approaches to create aerospace-grade structures from digital composite materials. Digital materials are...

  9. Design and fabrication stable LNF contact for future IC application

    International Nuclear Information System (INIS)

    Bhuiyan, M M I; Bhuiyan, M; Rashid, M M; Ahmed, Sayem; Kajihara, M

    2013-01-01

    Enable the design of a small contact spring for applications requiring high density, high speed and high durability. A low normal force (LNF) contact spring with high performance is fabricated using a unique combined MEMS photo resist lithography and electro fine forming (EFF) technology. Reducing a total contact material cost of a connector, a high-Hertz stress with LNF contact will be a key technology in the future. Only radius R 5μm tip with 0.1N force contact provides an excellent electrical performance which is much sharper than conventional contact. 0.30million cycle's durability test was passed at 300μm displacement and the contact resistance was ≤50mΩ

  10. Design, Modeling, Fabrication & Characterization of Industrial Si Solar Cells

    Science.gov (United States)

    Chowdhury, Ahrar Ahmed

    Photovoltaic is a viable solution towards meeting the energy demand in an ecofriendly environment. To ensure the mass access in photovoltaic electricity, cost effective approach needs to be adapted. This thesis aims towards substrate independent fabrication process in order to achieve high efficiency cost effective industrial Silicon (Si) solar cells. Most cost-effective structures, such as, Al-BSF (Aluminum Back Surface Field), FSF (Front Surface Field) and bifacial cells are investigated in detail to exploit the efficiency potentials. First off, we introduced two-dimensional simulation model to design and modeling of most commonly used Si solar cells in today's PV arena. Best modelled results of high efficiency Al-BSF, FSF and bifacial cells are 20.50%, 22% and 21.68% respectively. Special attentions are given on the metallization design on all the structures in order to reduce the Ag cost. Furthermore, detail design and modeling were performed on FSF and bifacial cells. The FSF cells has potentials to gain 0.42%abs efficiency by combining the emitter design and front surface passivation. The prospects of bifacial cells can be revealed with the optimization of gridline widths and gridline numbers. Since, bifacial cells have metallization on both sides, a double fold cost saving is possible via innovative metallization design. Following modeling an effort is undertaken to reach the modelled result in fabrication the process. We proposed substrate independent fabrication process aiming towards establishing simultaneous processing sequences for both monofacial and bifacial cells. Subsequently, for the contact formation cost effective screen-printed technology is utilized throughout this thesis. The best Al-BSF cell attained efficiency ˜19.40%. Detail characterization was carried out to find a roadmap of achieving >20.50% efficiency Al-BSF cell. Since, n-type cell is free from Light Induced degradation (LID), recently there is a growing interest on FSF cell. Our

  11. Design and fabrication of magnetic coolant filter

    Science.gov (United States)

    Prashanth, B. N.

    2017-07-01

    Now a day's use of coolants in industry has become dominant because of high production demands. Coolants not only help in speeding up the production but also provide many advantages in the metal working operation. As the consumption of coolants is very high a system is badly in need, so as to recirculate the used coolant. Also the amount of hazardous waste generated by industrial plants has become an increasingly costly problem for the manufactures and an additional stress on the environment. Since the purchase and disposal of the spent cutting fluids is becoming increasingly expensive, fluid recycling is a viable option for minimizing the cost. Separation of metallic chips from the coolants by using magnetic coolant separation has proven a good management and maintenance of the cutting fluid. By removing the metallic chips, the coolant life is greatly extended, increases the machining quality and reduces downtime. Above being the case, a magnetic coolant filter is developed which utilizes high energy permanent magnets to develop a dense magnetic field along a narrow flow path into which the contaminated coolant is directed. The ferromagnetic particles captured and aligned by the dense magnetic field, from the efficient filter medium. This enables the unit to remove ferromagnetic particles from the coolant. Magnetic coolant filters use the principle of magnetic separation to purify the used coolant. The developed magnetic coolant separation has the capability of purifying 40 litres per minute of coolant with the size of the contaminants ranging from 1 µm to 30 µm. The filter will be helpful in saving the production cost as the cost associated with the proposed design is well justified by the cost savings in production. The magnetic field produced by permanent magnets will be throughout the area underneath the reservoir. This produces magnetic field 30mm above the coolant reservoir. Very fine particles are arrested without slip. The magnetic material used will not

  12. AERIAL DELIVERY DESIGN AND FABRICATION FACILITY

    Data.gov (United States)

    Federal Laboratory Consortium — Skilled personnel are equipped to design and develop various prototype airdrop items. This facility has all classes of sewing machines, ranging from lightweight to...

  13. EDITORIAL: Designer fabrication: nanotemplates get in shape Designer fabrication: nanotemplates get in shape

    Science.gov (United States)

    Demming, Anna

    2013-02-01

    People working in device design rarely see something that works without thinking how it could be made to work better. The work on anodic aluminum oxide materials in this issue provides a case in point [1]. Over the past century researchers have observed, manipulated and exploited the porous structures that result when anodizing aluminum in for example oxalic, sulfuric, and phosphoric acid solutions [1, 2]. The self-organized pore arrays have demonstrated the potential to facilitate high through-put, low-cost fabrication of nanocomposites as well as other nanostructures. The straight self-aligned nanochannels in porous anodic aluminum oxide (AAO) have long been accepted as an inherent property of these films and for many applications they are an attractive attribute. However, researchers in Taiwan have considered a novel manifestation of AAO materials which may enhance their natural attributes by generating arrays that bend [3]. Their work is an example of how even well studied systems continue to harbour surprises and scope for creative innovation. As the authors point out, 'This novel fan-out platform facilitates probing and handling many signals from different areas on a sample's surface and is therefore promising for applications in detection and manipulation at the nanoscale level'. It has long been recognized that the inter-pore distance, pore diameter and pore depth in AAO can be controlled by changing the anodization conditions. These accommodating features have motivated researchers to seek a better understanding of how to optimize fabrication conditions. A collaboration of researchers in Sweden, Chile and Uruguay studied the structural and optical properties of silver nanowires electrodeposited in commercially available nanoporous alumina templates, with a nominal pore diameter of 20 nm [4]. Their results revealed a decrease in the uniformity of pore filling with increasing deposition overpotential and suggested that overpotentials were preferred for the

  14. Designing a Sound Reducing Wall

    Science.gov (United States)

    Erk, Kendra; Lumkes, John; Shambach, Jill; Braile, Larry; Brickler, Anne; Matthys, Anna

    2015-01-01

    Acoustical engineers use their knowledge of sound to design quiet environments (e.g., classrooms and libraries) as well as to design environments that are supposed to be loud (e.g., concert halls and football stadiums). They also design sound barriers, such as the walls along busy roadways that decrease the traffic noise heard by people in…

  15. Design and fabrication of an articulated four axes microrobot arm

    Science.gov (United States)

    Zhang, Ruoshi; Yang, Zhong; Wei, Danming; Popa, Dan O.

    2017-05-01

    In order to carry out nanomanufacturing tasks, a microrobot requires both high precision and high reliability over prolonged periods of time. Articulated Four-Axis Microrobots (AFAM) have been introduced a decade ago as millimetric microrobots capable of carrying out nanoscale tasks. The original robot design relied on a Micro Electro Mechanical (MEMS) actuator bank positioned onto a Silicon substrate, and an assembled arm mechanically coupled to the actuators through a cable. Movement of two thermal actuator banks positions the AFAM's end effector in 3-Dimensional space with approximately 75 microns workspace and 50 nm repeatability. However, failure of the AFAM's cable mechanism was observed after less than 1 million cycles. In this paper, we propose a novel arm mechanism for AFAM that improve its performance. The design presented in this article substitutes the "wire-gluing" cable with an anchored electrostatic actuator, and therefore it simplifies assembly requirements, reduces overall footprint of the microrobot, and achieves higher operating frequency. Simulation results are presented for a rotary electrostatic comb drive as basis for the microrobot arm with overall dimensions of 2 mm × 2 mm. The AFAM arm cantilever is 1 mm long to achieve a workspace of dimension of 75 microns along the vertical axis. Experimental evaluation of the design was accomplished using a prototype fabricated on a silicon on insulator (SOI) wafer processed with the deep reactive ion etching (DRIE) process.

  16. Simulation-aided design and fabrication of nanoprobes for scanning probe microscopy

    International Nuclear Information System (INIS)

    Liu, Bernard Haochih; Chang, Day-Bin

    2011-01-01

    We proposed and demonstrated a flexible and effective method to design and fabricate scanning probes for atomic force microscopy applications. Computer simulations were adopted to evaluate design specifications and desired performance of atomic force microscope (AFM) probes; the fabrication processes were guided by feedback from simulation results. Through design-simulation-fabrication iterations, tipless cantilevers and tapping mode probes were successfully made with errors as low as 2% in designed resonant frequencies. For tapping mode probes, the probe tip apex achieved a 10 nm radius of curvature without additional sharpening steps; tilt-compensated probes were also fabricated for better scanning performance. This method provides AFM users improved probe quality and practical guidelines for customized probes, which can support the development of novel scanning probe microscopy (SPM) applications. -- Research highlights: → We developed a design-simulation-fabrication strategy for customized AFM/SPM probes and demonstrated the results of tipless cantilever, sharpened probe tip, and tilt-compensated probe. → This simulation-aided method improved the geometry control and performance prediction of AFM probes; the error in resonant frequency was reduced to ∼2%. → Integration of simulation in design and fabrication of AFM probes expedites development of new probes and consequently promotes novel SPM applications.

  17. design and fabrication of a fou fabrication of a foundry sand mixer

    African Journals Online (AJOL)

    eobe

    favourably with the the imported existing one which urably with the the imported existing one which foundry shops will eliminate the use manual effort save the the country of huge save the the country of huge foreign exchange used i foreign exchange used i. Keywords: Keywords:foundry,sand mixer,fabrication,design,bla.

  18. Robotic Fabrication in Architecture, Art and Design 2016

    CERN Document Server

    Saunders, Rob; Burry, Jane

    2016-01-01

    The book presents the proceedings of Rob/Arch 2016, the third international conference on robotic fabrication in architecture, art, and design. The work contains a wide range of contemporary topics, from methodologies for incorporating dynamic material feedback into existing fabrication processes, to novel interfaces for robotic programming, to new processes for large-scale automated construction. The latent argument behind this research is that the term ‘file-to-factory’ must not be a reductive celebration of expediency but instead a perpetual challenge to increase the quality of feedback between design, matter, and making.

  19. Design and fabrication methods of FW/blanket, divertor and vacuum vessel for ITER

    International Nuclear Information System (INIS)

    Ioki, K.; Barabash, V.; Cardella, A.; Elio, F.; Ibbott, C.; Janeschitz, G.; Johnson, G.; Kalinin, G.; Miki, N.; Onozuka, M.; Sannazzaro, G.; Tivey, R.; Utin, Y.; Yamada, M.

    2000-01-01

    Design has progressed on the vacuum vessel, FW/blanket and Divertor for the Reduced Technical Objective/Reduced Cost (RTO/RC) ITER. The basic functions and structures are the same as for the 1998 ITER design [K. Ioki et al., J. Nucl. Mater. 258-263 (1998) 74]. Design and fabrication methods of the components have been improved to achieve ∼50% reduction of the construction cost. Detailed blanket module designs with flat separable FW panels have been developed to reduce the fabrication cost and the future radioactive waste. Most of the R and D performed so far during the Engineering Design Activities (EDAs) are still applicable. Further cost reduction methods are also being investigated and additional R and D is being performed

  20. Design and fabrication methods of FW/blanket, divertor and vacuum vessel for ITER

    Energy Technology Data Exchange (ETDEWEB)

    Ioki, K. E-mail: iokik@itereu.deiokik@ipp.mpg.de; Barabash, V.; Cardella, A.; Elio, F.; Ibbott, C.; Janeschitz, G.; Johnson, G.; Kalinin, G.; Miki, N.; Onozuka, M.; Sannazzaro, G.; Tivey, R.; Utin, Y.; Yamada, M

    2000-12-01

    Design has progressed on the vacuum vessel, FW/blanket and Divertor for the Reduced Technical Objective/Reduced Cost (RTO/RC) ITER. The basic functions and structures are the same as for the 1998 ITER design [K. Ioki et al., J. Nucl. Mater. 258-263 (1998) 74]. Design and fabrication methods of the components have been improved to achieve {approx}50% reduction of the construction cost. Detailed blanket module designs with flat separable FW panels have been developed to reduce the fabrication cost and the future radioactive waste. Most of the R and D performed so far during the Engineering Design Activities (EDAs) are still applicable. Further cost reduction methods are also being investigated and additional R and D is being performed.

  1. Design and fabrication methods of FW/blanket, divertor and vacuum vessel for ITER

    Science.gov (United States)

    Ioki, K.; Barabash, V.; Cardella, A.; Elio, F.; Ibbott, C.; Janeschitz, G.; Johnson, G.; Kalinin, G.; Miki, N.; Onozuka, M.; Sannazzaro, G.; Tivey, R.; Utin, Y.; Yamada, M.

    2000-12-01

    Design has progressed on the vacuum vessel, FW/blanket and Divertor for the Reduced Technical Objective/Reduced Cost (RTO/RC) ITER. The basic functions and structures are the same as for the 1998 ITER design [K. Ioki et al., J. Nucl. Mater. 258-263 (1998) 74]. Design and fabrication methods of the components have been improved to achieve ˜50% reduction of the construction cost. Detailed blanket module designs with flat separable FW panels have been developed to reduce the fabrication cost and the future radioactive waste. Most of the R&D performed so far during the Engineering Design Activities (EDAs) are still applicable. Further cost reduction methods are also being investigated and additional R&D is being performed.

  2. Design and Fabrication of a Foundry Sand Mixer Using Locally ...

    African Journals Online (AJOL)

    Most small foundry shops mix their sand manually which is not efficient since homogenous mix cannot be guaranteed and even when foundry mixer are available most of them are imported costing the nation huge foriegn exchange. A foundry sand mixer capable of mixing foundry sand has been designed and fabricated ...

  3. Design and fabrication of a cassava peeling machine | Akintunde ...

    African Journals Online (AJOL)

    Design and fabrication of a cassava peeling machine. ... Journal Home > Vol 23, No 1 (2005) > ... The varying shapes and sizes of cassava tubers have made cassava peeling to be one of the major problems in the mechanization of cassava ...

  4. Mechanical design and fabrication of pure-permanent magnet undulator

    International Nuclear Information System (INIS)

    Chouksey, Sanjay; Vinit Kumar; Abhay Kumar; Krishnagopal, Srinivas

    2003-01-01

    A 50 mm period, 2.5 m long (50 periods), pure permanent magnet, variable gap undulator using NdFeB magnets is being built in two sections, each 1.25 m long. We present details of the mechanical design, fabrication experience, assembly and inspection of the undulator. (author)

  5. Design, Fabrication and Evaluation of a Plantain Roaster | Ezekiel ...

    African Journals Online (AJOL)

    In this work, an electric roaster capable of roasting twenty-one plantain fingers per batch was designed, fabricated and tested. The roaster had two electric heating elements (one at the top and the other at the base of the roaster) supplying power at the rate of 2.4 kW. In addition ... However, sample at the upper layer

  6. Design, fabrication and evaluation of fish meal pelletizing machine ...

    African Journals Online (AJOL)

    A 113.1kg/h fish meal pellet processing machine which produced 4mm diameter pellet, with an average length of 6mm was designed and fabricated. Design values of 210 was used for the maximum angle that the hopper wall formed with the vertical in the discharge zone, a critical stress of 1.3kPa of the ground particulate ...

  7. A recoil resilient lumen support, design, fabrication and mechanical evaluation

    Science.gov (United States)

    Mehdizadeh, Arash; Ali, Mohamed Sultan Mohamed; Takahata, Kenichi; Al-Sarawi, Said; Abbott, Derek

    2013-06-01

    Stents are artificial implants that provide scaffolding to a cavity inside the body. This paper presents a new luminal device for reducing the mechanical failure of stents due to recoil, which is one of the most important issues in stenting. This device, which we call a recoil-resilient ring (RRR), is utilized standalone or potentially integrated with existing stents to address the problem of recoil. The proposed structure aims to minimize the need for high-pressure overexpansion that can induce intra-luminal trauma and excess growth of vascular tissue causing later restenosis. The RRR is an overlapped open ring with asymmetrical sawtooth structures that are intermeshed. These teeth can slide on top of each other, while the ring is radially expanded, but interlock step-by-step so as to keep the final expanded state against compressional forces that normally cause recoil. The RRRs thus deliver balloon expandability and, when integrated with a stent, bring both radial rigidity and longitudinal flexibility to the stent. The design of the RRR is investigated through finite element analysis (FEA), and then the devices are fabricated using micro-electro-discharge machining of 200-µm-thick Nitinol sheet. The standalone RRR is balloon expandable in vitro by 5-7 Atm in pressure, which is well within the recommended in vivo pressure ranges for stenting procedures. FEA compression tests indicate 13× less reduction of the cross-sectional area of the RRR compared with a typical stainless steel stent. These results also show perfect elastic recovery of the RRR after removal of the pressure compared to the remaining plastic deformations of the stainless steel stent. On the other hand, experimental loading tests show that the fabricated RRRs have 2.8× radial stiffness compared to a two-column section of a commercial stent while exhibiting comparable elastic recovery. Furthermore, testing of in vitro expansion in a mock artery tube shows around 2.9% recoil, approximately 5-11

  8. A recoil resilient lumen support, design, fabrication and mechanical evaluation

    International Nuclear Information System (INIS)

    Mehdizadeh, Arash; Al-Sarawi, Said; Abbott, Derek; Ali, Mohamed Sultan Mohamed; Takahata, Kenichi

    2013-01-01

    Stents are artificial implants that provide scaffolding to a cavity inside the body. This paper presents a new luminal device for reducing the mechanical failure of stents due to recoil, which is one of the most important issues in stenting. This device, which we call a recoil-resilient ring (RRR), is utilized standalone or potentially integrated with existing stents to address the problem of recoil. The proposed structure aims to minimize the need for high-pressure overexpansion that can induce intra-luminal trauma and excess growth of vascular tissue causing later restenosis. The RRR is an overlapped open ring with asymmetrical sawtooth structures that are intermeshed. These teeth can slide on top of each other, while the ring is radially expanded, but interlock step-by-step so as to keep the final expanded state against compressional forces that normally cause recoil. The RRRs thus deliver balloon expandability and, when integrated with a stent, bring both radial rigidity and longitudinal flexibility to the stent. The design of the RRR is investigated through finite element analysis (FEA), and then the devices are fabricated using micro-electro-discharge machining of 200-µm-thick Nitinol sheet. The standalone RRR is balloon expandable in vitro by 5–7 Atm in pressure, which is well within the recommended in vivo pressure ranges for stenting procedures. FEA compression tests indicate 13× less reduction of the cross-sectional area of the RRR compared with a typical stainless steel stent. These results also show perfect elastic recovery of the RRR after removal of the pressure compared to the remaining plastic deformations of the stainless steel stent. On the other hand, experimental loading tests show that the fabricated RRRs have 2.8× radial stiffness compared to a two-column section of a commercial stent while exhibiting comparable elastic recovery. Furthermore, testing of in vitro expansion in a mock artery tube shows around 2.9% recoil, approximately 5

  9. Design, fabrication, and testing of stellar coronagraphs for exoplanet imaging

    Science.gov (United States)

    Knight, Justin M.; Brewer, John; Hamilton, Ryan; Ward, Karen; Milster, Tom D.; Guyon, Olivier

    2017-09-01

    Complex-mask coronagraphs destructively interfere unwanted starlight with itself to enable direct imaging of exoplanets. This is accomplished using a focal plane mask (FPM); a FPM can be a simple occulter mask, or in the case of a complex-mask, is a multi-zoned device designed to phase-shift starlight over multiple wavelengths to create a deep achromatic null in the stellar point spread function. Creating these masks requires microfabrication techniques, yet many such methods remain largely unexplored in this context. We explore methods of fabrication of complex FPMs for a Phased-Induced Amplitude Apodization Complex-Mask Coronagraph (PIAACMC). Previous FPM fabrication efforts for PIAACMC have concentrated on mask manufacturability while modeling science yield, as well as assessing broadband wavelength operation. Moreover current fabrication efforts are concentrated on assessing coronagraph performance given a single approach. We present FPMs fabricated using several process paths, including deep reactive ion etching and focused ion beam etching using a silicon substrate. The characteristic size of the mask features is 5μm with depths ranging over 1μm. The masks are characterized for manufacturing quality using an optical interferometer and a scanning electron microscope. Initial testing is performed at the Subaru Extreme Adaptive Optics testbed, providing a baseline for future experiments to determine and improve coronagraph performance within fabrication tolerances.

  10. Design, fabrication and operation of the LVDT based vertical dilatometer

    International Nuclear Information System (INIS)

    Manoj, N.; Kerkar, A.S.; Mathews, M.D.; Gautam, J.K.; Tyagi, A.K.; Thomas, K.C.

    2005-07-01

    This report provides the details of a dilatometer developed in-house to measure thermal expansion from room temperature to 1173 K. The instrument was designed, fabricated and tested for its satisfactory performance by analyzing the thermal expansion properties of several materials up to a maximum temperature of 1123 K. One of the important feature in this design is that, the instrument has been fabricated by using all indigenously available components. The sample loading and initial zero adjustment procedure has been made very simple in this design. The software for furnace temperature programming and control, data collection, data processing and plotting of the graph has also been developed. Provision for carrying out the measurements in vacuum as well as flowing gas have been provided. (author)

  11. The Design, Fabrication and Characterization of a Transparent Atom Chip

    Directory of Open Access Journals (Sweden)

    Ho-Chiao Chuang

    2014-06-01

    Full Text Available This study describes the design and fabrication of transparent atom chips for atomic physics experiments. A fabrication process was developed to define the wire patterns on a transparent glass substrate to create the desired magnetic field for atom trapping experiments. An area on the chip was reserved for the optical access, so that the laser light can penetrate directly through the glass substrate for the laser cooling process. Furthermore, since the thermal conductivity of the glass substrate is poorer than other common materials for atom chip substrate, for example silicon, silicon carbide, aluminum nitride. Thus, heat dissipation copper blocks are designed on the front and back of the glass substrate to improve the electrical current conduction. The testing results showed that a maximum burnout current of 2 A was measured from the wire pattern (with a width of 100 μm and a height of 20 μm without any heat dissipation design and it can increase to 2.5 A with a heat dissipation design on the front side of the atom chips. Therefore, heat dissipation copper blocks were designed and fabricated on the back of the glass substrate just under the wire patterns which increases the maximum burnout current to 4.5 A. Moreover, a maximum burnout current of 6 A was achieved when the entire backside glass substrate was recessed and a thicker copper block was electroplated, which meets most requirements of atomic physics experiments.

  12. The Design, Fabrication and Characterization of a Transparent Atom Chip

    Science.gov (United States)

    Chuang, Ho-Chiao; Huang, Chia-Shiuan; Chen, Hung-Pin; Huang, Chi-Sheng; Lin, Yu-Hsin

    2014-01-01

    This study describes the design and fabrication of transparent atom chips for atomic physics experiments. A fabrication process was developed to define the wire patterns on a transparent glass substrate to create the desired magnetic field for atom trapping experiments. An area on the chip was reserved for the optical access, so that the laser light can penetrate directly through the glass substrate for the laser cooling process. Furthermore, since the thermal conductivity of the glass substrate is poorer than other common materials for atom chip substrate, for example silicon, silicon carbide, aluminum nitride. Thus, heat dissipation copper blocks are designed on the front and back of the glass substrate to improve the electrical current conduction. The testing results showed that a maximum burnout current of 2 A was measured from the wire pattern (with a width of 100 μm and a height of 20 μm) without any heat dissipation design and it can increase to 2.5 A with a heat dissipation design on the front side of the atom chips. Therefore, heat dissipation copper blocks were designed and fabricated on the back of the glass substrate just under the wire patterns which increases the maximum burnout current to 4.5 A. Moreover, a maximum burnout current of 6 A was achieved when the entire backside glass substrate was recessed and a thicker copper block was electroplated, which meets most requirements of atomic physics experiments. PMID:24922456

  13. Design, simulation, fabrication, and characterization of MEMS vibration energy harvesters

    Science.gov (United States)

    Oxaal, John

    Energy harvesting from ambient sources has been a longtime goal for microsystem engineers. The energy available from ambient sources is substantial and could be used to power wireless micro devices, making them fully autonomous. Self-powered wireless sensors could have many applications in for autonomous monitoring of residential, commercial, industrial, geological, or biological environments. Ambient vibrations are of particular interest for energy harvesting as they are ubiquitous and have ample kinetic energy. In this work a MEMS device for vibration energy harvesting using a variable capacitor structure is presented. The nonlinear electromechanical dynamics of a gap-closing type structure is experimentally studied. Important experimental considerations such as the importance of reducing off-axis vibration during testing, characterization methods, dust contamination, and the effect of grounding on parasitic capacitance are discussed. A comprehensive physics based model is developed and validated with two different microfabricated devices. To achieve maximal power, devices with high aspect ratio electrodes and a novel two-level stopper system are designed and fabricated. The maximum achieved power from the MEMS device when driven by sinusoidal vibrations was 3.38 muW. Vibrations from HVAC air ducts, which have a primary frequency of 65 Hz and amplitude of 155 mgrms, are targeted as the vibration source and devices are designed for maximal power harvesting potential at those conditions. Harvesting from the air ducts, the devices reached 118 nW of power. When normalized to the operating conditions, the best figure of merit of the devices tested was an order of magnitude above state-of-the-art of the devices (1.24E-6).

  14. Design, fabrication and characterization of LTCC-based electromagnetic microgenerators

    International Nuclear Information System (INIS)

    Gierczak, M; Markowski, P; Dziedzic, A

    2016-01-01

    Design, manufacturing process and properties of electromagnetic microgenerators fabricated in LTCC (Low Temperature Co-fired Ceramics) technology are presented in this paper. Electromagnetic microgenerators consist of planar coils spatially arranged on several layers of LTCC and of a multipole permanent magnet. Two different patterns of coils with 2-, 8-,10- and 12-layers and outer diameter of 50 mm were designed and fabricated. Silver-based pastes ESL 903-A or DuPont 6145 were used. In order to estimate the inductance of a single spatial coil the Greenhouse (self-inductance) and Hoer (mutual inductance) calculation methods were used. To verify the calculation results a single-layer coil was fabricated for each pattern and its inductance was measured using the precision RLC Meter. Fabricated LTCC microgenerators with embedded coils allow to generate voltage higher than ten volts and the electrical output power of approximately 600 mW at the rotor rotation speed of 12 thousands rpm. The self-made system was used for characterization of LTCC-based electromagnetic microgenerators. (paper)

  15. 1024x1024 resistive emitter array design and fabrication status

    Science.gov (United States)

    Bryant, Paul T.; Oleson, Jim; McHugh, Stephen W.; Beuville, Eric; Schlesselmann, John D.; Woolaway, James T.; Barskey, Steve; Solomon, Steven L.; Joyner, Thomas W.

    2002-07-01

    Santa Barbara Infrared (SBIR) is producing a high performance 1,024 x 1,024 Large Format Resistive emitter Array (LFRA) for use in the next generation of IR Scene Projectors (IRSPs). LFRA requirements were developed through close cooperation with the Tri-Service IR Scene Projector working group, and through detailed trade studies sponsored by the OSD Central T&E Investment Program (CTEIP) and a Phase I US Navy Small Business Innovative Research (SBIR) contract. The CMOS Read-In Integrated Circuit (RIIC) is being designed by SBIR and Indigo Systems under a Small Business Innovative Research (SBIR) contract. Performance and features include 750 K MWIR maximum apparent temperature, 5 ms radiance rise time, 200 Hz full frame update, and 400 Hz window mode operation. Ten 8-inch CMOS wafers will be fabricated and characterized in mid-2002, followed by emitter fabrication in late 2002. This paper discusses array performance, requirements flow-down, array design, fabrication of 2 X 2-inch CMOS devices, and plans for subsequent RIIC wafer test and emitter pixel fabrication.

  16. Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

    Energy Technology Data Exchange (ETDEWEB)

    Wood, J C; Foo, M T; Berthiaume, L C; Herbert, L N; Schaefer, J D; Hawley, D [Atomic Energy of Canada Limited, Chalk River Nuclear Laboratories, Chalk River, ON KOJ 1JO (Canada)

    1985-07-01

    Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U{sub 3}Si in aluminum, to complement the dispersions of U{sub 3}Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U{sub 3}Si have been manufactured. (author)

  17. Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

    International Nuclear Information System (INIS)

    Wood, J.C.; Foo, M.T.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.; Hawley, D.

    1985-01-01

    Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U 3 Si in aluminum, to complement the dispersions of U 3 Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U 3 Si have been manufactured. (author)

  18. Slippery liquid-infused porous surfaces fabricated on aluminum as a barrier to corrosion induced by sulfate reducing bacteria

    International Nuclear Information System (INIS)

    Wang, Peng; Lu, Zhou; Zhang, Dun

    2015-01-01

    Highlights: • Slippery liquid-infused porous surfaces (SLIPS) were fabricated over aluminum. • SLIPS depress the adherence of sulfate reducing bacteria in static seawater. • SLIPS inhibit the microbiological corrosion of aluminum in static seawater. • The possible microbiological corrosion protection mechanism of SLIPS is proposed. - Abstract: Microbiological corrosion induced by sulfate reducing bacteria (SRB) is one of the main threatens to the safety of marine structure. To reduce microbiological corrosion, slippery liquid infused porous surfaces (SLIPS) were designed and fabricated on aluminum substrate by constructing rough aluminum oxide layer, followed by fluorination of the rough layer and infiltration with lubricant. The as-fabricated SLIPS were characterized with wettability measurement, SEM and XPS. Their resistances to microbiological corrosion induced by SRB were evaluated with fluorescence microscopy and electrochemical measurement. It was demonstrated that they present high resistance to bacteria adherence and the resultant microbiological corrosion in static seawater

  19. Engineering design and fabrication of ICH antenna on KSTAR

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Y.D.; Hong, B.G.; Hwang, C.K. [Korea Atomic Energy Research Institute, Taejon (Korea)

    1999-08-01

    Engineering design of 6MW ICH(Ion Cyclotron Heating) system for the plasma heating and current drive in KSTAR (Korea Superconducting Tokamak Advanced Research) tokamak is carried out and a proto-type antenna is domestically fabricated. The proto-type antenna is installed on RF test chamber, and its mutual coupling and vacuum impedance will be measured. Furthermore, high voltage and current behavior under no-plasma load conditions will be studied using 100 kW of 30 MHz RF power. A vacuum feedthrough is designed and fabricated using two ceramic cylinder, which has power rating of 1.5 MW and pulse length of 300 sec. Its RF characteristics will be tested using 100 kW RF transmitter. 19 refs., 46 figs., 8 tabs. (Author)

  20. Design, fabrication, and test of a steel spar wind turbine blade

    Science.gov (United States)

    Sullivan, T. L.; Sirocky, P. J., Jr.; Viterna, L. A.

    1979-01-01

    The design and fabrication of wind turbine blades based on 60 foot steel spars are discussed. Performance and blade load information is given and compared to analytical prediction. In addition, performance is compared to that of the original MOD-O aluminum blades. Costs for building the two blades are given, and a projection is made for the cost in mass production. Design improvements to reduce weight and improve fatigue life are suggested.

  1. MEMS-Based Micro Gas Chromatography: Design, Fabrication and Characterization

    OpenAIRE

    Zareian-Jahromi, Mohammad Amin

    2009-01-01

    This work is focused on the design, fabrication and characterization of high performance MEMS-based micro gas chromatography columns having wide range of applications in the pharmaceutical industry, environmental monitoring, petroleum distillation, clinical chemistry, and food processing. The first part of this work describes different approaches to achieve high-performance microfabricated silicon-glass separation columns for micro gas chromatographic (µGC) systems. The capillary width effec...

  2. Design and Fabrication of Vertically-Integrated CMOS Image Sensors

    Science.gov (United States)

    Skorka, Orit; Joseph, Dileepan

    2011-01-01

    Technologies to fabricate integrated circuits (IC) with 3D structures are an emerging trend in IC design. They are based on vertical stacking of active components to form heterogeneous microsystems. Electronic image sensors will benefit from these technologies because they allow increased pixel-level data processing and device optimization. This paper covers general principles in the design of vertically-integrated (VI) CMOS image sensors that are fabricated by flip-chip bonding. These sensors are composed of a CMOS die and a photodetector die. As a specific example, the paper presents a VI-CMOS image sensor that was designed at the University of Alberta, and fabricated with the help of CMC Microsystems and Micralyne Inc. To realize prototypes, CMOS dies with logarithmic active pixels were prepared in a commercial process, and photodetector dies with metal-semiconductor-metal devices were prepared in a custom process using hydrogenated amorphous silicon. The paper also describes a digital camera that was developed to test the prototype. In this camera, scenes captured by the image sensor are read using an FPGA board, and sent in real time to a PC over USB for data processing and display. Experimental results show that the VI-CMOS prototype has a higher dynamic range and a lower dark limit than conventional electronic image sensors. PMID:22163860

  3. Revised MITG design, fabrication procedure, and performance predictions

    International Nuclear Information System (INIS)

    Schock, A.

    1983-01-01

    The design, analysis, and key features of the Modular Isotopic Thermoelectric Generator (MITG) were described in a 1981 IECEC paper; and the design, fabrication, testing, and post-test analysis of test assemblies simulating prototypical MITG modules were described in preceding papers in these proceedings. These analyses succeeded in identifying and explaining the principal causes of thermal-stress problems encountered in the tests, and in confirming the effectiveness of design changes for alleviating them. The present paper presents additional design improvements for solving these and other problems, and describes new thermoelectric material properties generated by independent laboratories over the past two years. Based on these changes and on a revised fabrication procedure, it presents a reoptimization of the MITG design and computes the power-to-weight ratio for the revised design. That ratio is appreciably lower than the 1981 prediction, primarily because of changes in material properties; but it is still much higher than the specific power of current-generation RTGs

  4. Piping and pipeline calculations manual construction, design fabrication and examination

    CERN Document Server

    Ellenberger, Philip

    2010-01-01

    The lack of commentary, or historical perspective, regarding the codes and standards requirements for piping design and construction is an obstacle to the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner who want to provide a safe and economical piping system. An intensive manual, this book will utilize hundreds of calculation and examples based on of 40 years of personal experiences of the author as both an engineer and instructor. Each example demonstrates how the code and standard has been correctly and incorrectly applied. This book is a ?no non

  5. Deepwater offshore windfarm. Design fabrication and installation study. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-07-01

    This report discusses the plans and benefits of using the Beatrice oil field installation for the development of the offshore Beatrice windfarm in the Moray Firth. The development of an economic support structure for wind turbine generators to allow development of deepwater wind farms was investigated, and the screening of structural designs, and the analysis of fatigue, fabrication and installation considerations is described. Details are given of the recommendation for a further examination of two structural designs as options for the Beatrice windfarm development, the estimated costs, and the results of an environmental review.

  6. LBNF 1.2 MW TARGET: CONCEPTUAL DESIGN & FABRICATION

    Energy Technology Data Exchange (ETDEWEB)

    Crowley, Cory F. [Fermilab; Ammigan, K. [Fermilab; Anderson, K. [Fermilab; Hartsell, B. [Fermilab; Hurh, P. [Fermilab; Hylen, J. [Fermilab; Zwaska, R. [Fermilab

    2015-06-29

    Fermilab’s Long-Baseline Neutrino Facility (LBNF) will utilize a modified design based on the NuMI low energy target that is reconfigured to accommodate beam operation at 1.2 MW. Achieving this power with a graphite target material and ancillary systems originally rated for 400 kW requires several design changes and R&D efforts related to material bonding and electrical isolation. Target cooling, structural design, and fabrication techniques must address higher stresses and heat loads that will be present during 1.2 MW operation, as the assembly will be subject to cyclic loads and thermal expansion. Mitigations must be balanced against compromises in neutrino yield. Beam monitoring and subsystem instrumentation will be updated and added to ensure confidence in target positioning and monitoring. Remote connection to the target hall support structure must provide for the eventual upgrade to a 2.4 MW target design, without producing excessive radioactive waste or unreasonable exposure to technicians during reconfiguration. Current designs and assembly layouts will be presented, in addition to current findings on processes and possibilities for prototype and final assembly fabrication.

  7. LBNF 1.2 MW Target: Conceptual Design & Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Crowley, C. [Fermilab; Ammigan, K. [Fermilab; Anderson, K. [Fermilab; Hartsell, B. [Fermilab; Hurh, P. [Fermilab; Hylen, J. [Fermilab; Zwaska, R. [Fermilab

    2015-06-01

    Fermilab’s Long-Baseline Neutrino Facility (LBNF) will utilize a modified design based on the NuMI low energy target that is reconfigured to accommodate beam operation at 1.2 MW. Achieving this power with a graphite target material and ancillary systems originally rated for 400 kW requires several design changes and R&D efforts related to material bonding and electrical isolation. Target cooling, structural design, and fabrication techniques must address higher stresses and heat loads that will be present during 1.2 MW operation, as the assembly will be subject to cyclic loads and thermal expansion. Mitigations must be balanced against compromises in neutrino yield. Beam monitoring and subsystem instrumentation will be updated and added to ensure confidence in target positioning and monitoring. Remote connection to the target hall support structure must provide for the eventual upgrade to a 2.4 MW target design, without producing excessive radioactive waste or unreasonable exposure to technicians during reconfiguration. Current designs and assembly layouts will be presented, in addition to current findings on processes and possibilities for prototype and final assembly fabrication.

  8. Design and Fabrication of a Reconfigurable MEMS-Based Antenna

    KAUST Repository

    Martinez, Miguel Angel Galicia

    2011-06-22

    This thesis presents the design and fabrication of a customized in house Micro-Electro-Mechanical-Systems (MEMS) process based on-chip antenna that is both frequency and polarization reconfigurable. It is designed to work at both 60 GHz and 77 GHz through MEMS switches. This antenna can also work in both horizontal and vertical linear polarizations by utilizing a moveable plate. The design is intended for Wireless Personal Area Networks (WPAN) and automotive radar applications. Typical on-chip antennas are inefficient and difficult to reconfigure. Therefore, the focus of this work is to develop an efficient on-chip antenna solution, which is reconfigurable in frequency and in polarization. A fractal bowtie antenna is employed for this thesis, which achieves frequency reconfigurability through MEMS switches. The design is simulated in industry standard Electromagnetic (EM) simulator Ansoft HFSS. A novel concept for horizontal to vertical linear polarization agility is introduced which incorporates a moveable polymer plate. For this work, a microprobe is used to move the plate from the horizontal to vertical position. For testing purposes, a novel mechanism has been designed in order to feed the antenna with RF-probes in both horizontal and vertical positions. A simulated gain of approximately 0 dB is achieved at both target frequencies (60 and 77 GHz), in both horizontal and vertical positions. In all the cases mentioned above (both frequencies and positions), the antenna is well matched (< -10 dB) to the 50 Ω system impedance. Similarly, the radiation nulls are successfully shifted by changing the position of the antenna from horizontal to vertical. The complete design and fabrication of the reconfigurable MEMS antenna has been done at KAUST facilities. Some challenges have been encountered during its realization due to the immaturity of the customized MEMS fabrication process. Nonetheless, a first fabrication attempt has highlighted such shortcomings. According

  9. Design, fabrication and performance of the 10-in TOM HPD

    CERN Document Server

    Braem, André; Joram, C; Séguinot, Jacques; Weilhammer, P; Giunta, M; Malakhov, N; Menzione, A; Pegna, R; Piccioli, A; Raffaelli, F; Sartori, G

    2004-01-01

    The first sealed TOM Hybrid Photon Detector (HPD) with 10-in. diameter has been fabricated and successfully tested at CERN. This HPD has a spherical entrance window and a bialkali photocathode. The fountain focusing optics produces a demagnified image (D = 4) on the round segmented silicon sensor. The signals of the 2048 cells are read out through analog front-end electronics encapsulated in the vacuum envelope. We report on the design, fabrication technique and the experimental results obtained with laboratory test benches. The large TOM HPD is a prototype tube developed for the CLUE cosmic ray experiment. The final tubes, now under development, will be equipped with a solar-blind Rb//2Te photocathode and self triggering front-end electronics.

  10. Design, fabrication and performance of the 10-in. TOM HPD

    International Nuclear Information System (INIS)

    Braem, A.; Chesi, E.; Joram, C.; Seguinot, J.; Weilhammer, P.; Giunta, M.; Malakhov, N.; Menzione, A.; Pegna, R.; Piccioli, A.; Raffaelli, F.; Sartori, G.

    2004-01-01

    The first sealed TOM Hybrid Photon Detector (HPD) with 10-in. diameter has been fabricated and successfully tested at CERN. This HPD has a spherical entrance window and a bialkali photocathode. The fountain focusing optics produces a demagnified image (D=4) on the round segmented silicon sensor. The signals of the 2048 cells are read out through analog front-end electronics encapsulated in the vacuum envelope. We report on the design, fabrication technique and the experimental results obtained with laboratory test benches. The large TOM HPD is a prototype tube developed for the CLUE cosmic ray experiment. The final tubes, now under development, will be equipped with a solar-blind Rb 2 Te photocathode and self triggering front-end electronics

  11. International conference on design, fabrication and economy of metal structures

    CERN Document Server

    Farkas, József

    2013-01-01

    These are the proceedings of the International Conference on Design, Fabrication and Economy of Metal Structures held on 24-26 April 2013 in Miskolc, Hungary which contain 99 papers covering: Structural optimization Thin-walled structures Stability Fatigue Frames Fire Fabrication Welding technology Applications Steel-concrete composite Special problems The authors are from 23 different countries, ensuring that the themes covered are of worldwide interest and importance. The International Institute of Welding (IIW), the International Society of Structural and Multidisciplinary Optimization (ISSMO), the TÁMOP 4.2.1.B-10/2/KONV-2010-0001 project entitled “Increasing the quality of higher education through the development of research - development and innovation program at the University of Miskolc supported by the European Union, co-financed by the European Social Fund” and many other sponsors helped organizers to collect these valuable studies, the results of which will provoke discussion, and provide an i...

  12. Micro solar concentrators: Design and fabrication for microcells arrays

    Science.gov (United States)

    Jutteau, Sébastien; Paire, Myriam; Proise, Florian; Lombez, Laurent; Guillemoles, Jean-François

    2015-09-01

    In this work we look at a micro-concentrating system adapted to a new type of concentrator photovoltaic material, well known for flate-plate applications, Cu(In,Ga)Se2. Cu(In,Ga)Se2 solar cells are polycrystalline thin film devices that can be deposited by a variety of techniques. We proposed to use a microcell architecture [1], [2], with lateral dimensions varying from a few μm to hundreds of μm, to adapt the film cell to concentration conditions. A 5% absolute efficiency increase on Cu(In,Ga)Se2 microcells at 475 suns has been observed for a final efficiency of 21.3%[3]. We study micro-concentrating systems adapted to the low and middle concentration range, where thin film concentrator cells will lean to substrate fabrication simplification and cost savings. Our study includes optical design, fabrication and experimental tests of prototypes.

  13. SILICON COMPATIBLE ACOUSTIC WAVE RESONATORS: DESIGN, FABRICATION AND PERFORMANCE

    Directory of Open Access Journals (Sweden)

    Aliza Aini Md Ralib

    2014-12-01

    Full Text Available ABSTRACT: Continuous advancement in wireless technology and silicon microfabrication has fueled exciting growth in wireless products. The bulky size of discrete vibrating mechanical devices such as quartz crystals and surface acoustic wave resonators impedes the ultimate miniaturization of single-chip transceivers. Fabrication of acoustic wave resonators on silicon allows complete integration of a resonator with its accompanying circuitry.  Integration leads to enhanced performance, better functionality with reduced cost at large volume production. This paper compiles the state-of-the-art technology of silicon compatible acoustic resonators, which can be integrated with interface circuitry. Typical acoustic wave resonators are surface acoustic wave (SAW and bulk acoustic wave (BAW resonators.  Performance of the resonator is measured in terms of quality factor, resonance frequency and insertion loss. Selection of appropriate piezoelectric material is significant to ensure sufficient electromechanical coupling coefficient is produced to reduce the insertion loss. The insulating passive SiO2 layer acts as a low loss material and aims to increase the quality factor and temperature stability of the design. The integration technique also is influenced by the fabrication process and packaging.  Packageless structure using AlN as the additional isolation layer is proposed to protect the SAW device from the environment for high reliability. Advancement in miniaturization technology of silicon compatible acoustic wave resonators to realize a single chip transceiver system is still needed. ABSTRAK: Kemajuan yang berterusan dalam teknologi tanpa wayar dan silikon telah menguatkan pertumbuhan yang menarik dalam produk tanpa wayar. Saiz yang besar bagi peralatan mekanikal bergetar seperti kristal kuarza menghalang pengecilan untuk merealisasikan peranti cip. Silikon serasi  gelombang akustik resonator mempunyai potensi yang besar untuk menggantikan unsur

  14. Robotic fabrication in architecture, art and design 2014

    CERN Document Server

    Leon, Monica

    2014-01-01

    Robotic automation has become ubiquitous in the modern manufacturing landscape, spanning an overwhelming range of processes and applications-- from small scale force-controlled grinding operations for orthopedic joints to large scale composite manufacturing of aircraft fuselages. Smart factories, seamlessly linked via industrial networks and sensing, have revolutionized mass production, allowing for intelligent, adaptive manufacturing processes across a broad spectrum of industries. Against this background, an emerging group of researchers, designers, and fabricators have begun to apply robotic technology in the pursuit of architecture, art, and design, implementing them in a range of processes and scales. Coupled with computational design tools the technology is no longer relegated to the repetitive production of the assembly line, and is instead being employed for the mass-customization of non-standard components. This radical shift in protocol has been enabled by the development of new design to production...

  15. Design and fabrication of the Mini-Brayton Recuperator (MBR)

    Science.gov (United States)

    Killackey, J. J.; Graves, R.; Mosinskis, G.

    1978-01-01

    Development of a recuperator for a 2.0 kW closed Brayton space power system is described. The plate-fin heat exchanger is fabricated entirely from Hastelloy X and is designed for 10 years continuous operation at 1000 K (1300 F) with a Xenon-helium working fluid. Special design provisions assure uniform flow distribution, crucial for meeting 0.975 temperature effectiveness. Low-cycle fatigue, resulting from repeated startup and shutdown cycles, was identified as the most critical structural design problem. It is predicted that the unit has a minimum fatigue life of 220 cycles. This is in excess of the BIPS requirement of 100 cycles. Heat transfer performance and thermal cycle testing with air, using a prototype unit, verified that all design objectives can be met.

  16. Design & Fabrication of a High-Voltage Photovoltaic Cell

    Energy Technology Data Exchange (ETDEWEB)

    Felder, Jennifer; /North Carolina State U. /SLAC

    2012-09-05

    Silicon photovoltaic (PV) cells are alternative energy sources that are important in sustainable power generation. Currently, applications of PV cells are limited by the low output voltage and somewhat low efficiency of such devices. In light of this fact, this project investigates the possibility of fabricating high-voltage PV cells on float-zone silicon wafers having output voltages ranging from 50 V to 2000 V. Three designs with different geometries of diffusion layers were simulated and compared in terms of metal coverage, recombination, built-in potential, and conduction current density. One design was then chosen and optimized to be implemented in the final device design. The results of the simulation serve as a feasibility test for the design concept and provide supportive evidence of the effectiveness of silicon PV cells as high-voltage power supplies.

  17. Design, fabrication and transportation of Si rotating device

    International Nuclear Information System (INIS)

    Kimura, Nobuaki; Imaizumi, Tomomi; Takemoto, Noriyuki; Tanimoto, Masataka; Saito, Takashi; Hori, Naohiko; Tsuchiya, Kunihiko; Romanova, Nataliya; Gizatulin, Shamil; Martyushov, Alexandr; Nakipov, Darkhan; Chakrov, Petr; Tanaka, Futoshi; Nakajima, Takeshi

    2012-06-01

    Si semiconductor production by Neutron Transmutation Doping (NTD) method using the Japan Materials Testing Reactor (JMTR) has been investigated in Neutron Irradiation and Testing Reactor Center, Japan Atomic Energy Agency (JAEA) in order to expand industry use. As a part of investigations, irradiation test of silicon ingot for development of NTD-Si with high quality was planned using WWR-K in Institute of Nuclear Physics (INP), National Nuclear Center of Republic of Kazakhstan (NNC-RK) based on one of specific topics of cooperation (STC), Irradiation Technology for NTD-Si (STC No.II-4), on the implementing arrangement between NNC-RK and the JAEA for 'Nuclear Technology on Testing/Research Reactors' in cooperation in research and development in nuclear energy and technology. As for the irradiation test, Si rotating device was fabricated in JAEA, and the fabricated device was transported with irradiation specimens from JAEA to INP-NNC-RK. This report described the design, the fabrication, the performance test of the Si rotating device and transportation procedures. (author)

  18. Design and fabrication of Ni nanowires having periodically hollow nanostructures.

    Science.gov (United States)

    Sada, Takao; Fujigaya, Tsuyohiko; Nakashima, Naotoshi

    2014-10-07

    We propose a concept for the design and fabrication of metal nanowires having periodically hollow nanostructures inside the pores of an anodic aluminum oxide (AAO) membrane using a sacrificial metal. In this study, nickel (Ni) and silver (Ag) were used as the base metal and the sacrificial metal, respectively. Alternating an applied potential between -0.4 and -1.0 V provided alternatively deposited Ni and Ag segments in a Ni-Ag 'barcode' nanowire with a diameter of 18 or 35 nm. After etching away the Ag segments, we fabricated Ni nanowires with nanopores of 12 ± 5.3 nm. Such nanostructure formation is explained by the formation of a Ni shell layer over the surface of the Ag segments due to the strong affinity of Ni(2+) for the interior surfaces of AAO. The Ni shell layer allows the Ni segments to remain even after dissolution of the Ag segments. Because the electroplating conditions can be easily controlled, we could carefully adjust the size and pitch of the periodically hollow nanospaces. We also describe a method for the fabrication of Ni nanorods by forming an Ag shell instead of a Ni shell on the Ni-Ag barcode nanowire, in which the interior of the AAO surfaces was modified with a compound bearing a thiol group prior to electroplating.

  19. Technical issues of reduced activation ferritic/martensitic steels for fabrication of ITER test blanket modules

    International Nuclear Information System (INIS)

    Tanigawa, H.; Hirose, T.; Shiba, K.; Kasada, R.; Wakai, E.; Serizawa, H.; Kawahito, Y.; Jitsukawa, S.; Kimura, A.; Kohno, Y.; Kohyama, A.; Katayama, S.; Mori, H.; Nishimoto, K.; Klueh, R.L.; Sokolov, M.A.; Stoller, R.E.; Zinkle, S.J.

    2008-01-01

    Reduced activation ferritic/martensitic steels (RAFMs) are recognized as the primary candidate structural materials for fusion blanket systems. The RAFM F82H was developed in Japan with emphasis on high-temperature properties and weldability. Extensive irradiation studies have conducted on F82H, and it has the most extensive available database of irradiated and unirradiated properties of all RAFMs. The objective of this paper is to review the R and D status of F82H and to identify the key technical issues for the fabrication of an ITER test blanket module (TBM) suggested from the recent research achievements in Japan. This work clarified that the primary issues with F82H involve welding techniques and the mechanical properties of weld joints. This is the result of the distinctive nature of the joint caused by the phase transformation that occurs in the weld joint during cooling, and its impact on the design of a TBM will be discussed

  20. Design, Fabrication, and Initial Operation of a Reusable Irradiation Facility

    International Nuclear Information System (INIS)

    Heatherly, D.W.; Thoms, K.R.; Siman-Tov, I.I.; Hurst, M.T.

    1999-01-01

    A Heavy-Section Steel Irradiation (HSSI) Program project, funded by the US Nuclear Regulatory Commission, was initiated at Oak Ridge National Laboratory to develop reusable materials irradiation facilities in which metallurgical specimens of reactor pressure vessel steels could be irradiated. As a consequence, two new, identical, reusable materials irradiation facilities have been designed, fabricated, installed, and are now operating at the Ford Nuclear Reactor at the University of Michigan. The facilities are referred to as the HSSI-IAR facilities with the individual facilities being designated as IAR-1 and IAR-2. This new and unique facility design requires no cutting or grinding operations to retrieve irradiated specimens, all capsule hardware is totally reusable, and materials transported from site to site are limited to specimens only. At the time of this letter report, the facilities have operated successfully for approximately 2500 effective full-power hours

  1. Design and fabrication of a composite wind turbine blade

    Science.gov (United States)

    Brown, R. A.; Haley, R. G.

    1980-01-01

    The design considerations are described which led to the combination of materials used for the MOD-I wind turbine generator rotor and to the fabrication processes which were required to accomplish it. It is noted that the design problem was to create a rotor for a 2500 kW wind turbine generator. The rotor was to consist of two blades, each with a length of 97.5 feet and a weight of less than 21,000 pounds. The spanwise frequency is 1.17-1.45 Hz, and the chordwise frequency 2.80-2.98 Hz. The design life of the blade is 30 years, or 4.35 x 10 to the 8th cycles. The structures of the spars and trailing edges are described, and the adhesive bonding system is discussed.

  2. Solid Propellant Microthruster Design, Fabrication, and Testing for Nanosatellites

    Science.gov (United States)

    Sathiyanathan, Kartheephan

    This thesis describes the design, fabrication, and testing of a solid propellant microthruster (SPM), which is a two-dimensional matrix of millimeter-sized rockets each capable of delivering millinewtons of thrust and millinewton-seconds of impulse to perform fine orbit and attitude corrections. The SPM is a potential payload for nanosatellites to increase spacecraft maneuverability and is constrained by strict mass, volume, and power requirements. The dimensions of the SPM in the millimeter-scale result in a number of scaling issues that need consideration such as a low Reynolds number, high heat loss, thermal and radical quenching, and incomplete combustion. The design of the SPM, engineered to address these issues, is outlined. The SPM fabrication using low-cost commercial off-the-shelf materials and standard micromachining is presented. The selection of a suitable propellant and its customization are described. Experimental results of SPM firing to demonstrate successful ignition and sustained combustion are presented for three configurations: nozzleless, sonic nozzle, and supersonic nozzle. The SPM is tested using a ballistic pendulum thrust stand. Impulse and thrust values are calculated and presented. The performance values of the SPM are found to be consistent with existing designs.

  3. Design and characterization of ultra-stretchable monolithic silicon fabric

    KAUST Repository

    Rojas, Jhonathan Prieto

    2014-10-13

    Stretchable electronic systems can play instrumental role for reconfigurable macro-electronics such as distributed sensor networks for wearable and bio-integrated electronics. Typically, polymer composite based materials and its deterministic design as interconnects are used to achieve such systems. Nonetheless, non-polymeric inorganic silicon is the predominant material for 90% of electronics. Therefore, we report the design and fabrication of an all silicon based network of hexagonal islands connected through spiral springs to form an ultra-stretchable arrangement for complete compliance to highly asymmetric shapes. Several design parameters are considered and their validation is carried out through finite element analysis. The fabrication process is based on conventional microfabrication techniques and the measured stretchability is more than 1000% for single spirals and area expansions as high as 30 folds in arrays. The reported method can provide ultra-stretchable and adaptable electronic systems for distributed network of high-performance macro-electronics especially useful for wearable electronics and bio-integrated devices.

  4. Design and characterization of ultra-stretchable monolithic silicon fabric

    KAUST Repository

    Rojas, Jhonathan Prieto; Carreno, Armando Arpys Arevalo; Foulds, I. G.; Hussain, Muhammad Mustafa

    2014-01-01

    Stretchable electronic systems can play instrumental role for reconfigurable macro-electronics such as distributed sensor networks for wearable and bio-integrated electronics. Typically, polymer composite based materials and its deterministic design as interconnects are used to achieve such systems. Nonetheless, non-polymeric inorganic silicon is the predominant material for 90% of electronics. Therefore, we report the design and fabrication of an all silicon based network of hexagonal islands connected through spiral springs to form an ultra-stretchable arrangement for complete compliance to highly asymmetric shapes. Several design parameters are considered and their validation is carried out through finite element analysis. The fabrication process is based on conventional microfabrication techniques and the measured stretchability is more than 1000% for single spirals and area expansions as high as 30 folds in arrays. The reported method can provide ultra-stretchable and adaptable electronic systems for distributed network of high-performance macro-electronics especially useful for wearable electronics and bio-integrated devices.

  5. Design and fabrication of a continuous wave electron accelerating structure

    International Nuclear Information System (INIS)

    Takahashi, Jiro

    1997-01-01

    The Physics Institute of Sao Paulo University, SP, Brazil is fabricating a 31 MeV cw racetrack microtron (RTM) designed for nuclear physics research. This is a two-stage microtron that includes a 1.93 MeV injector linac feeding a five-turn microtron booster. After 28 turns, the main microtron delivers a 31 MeV continuous electron beam. The objective of this work is the development and fabrication of an advanced, beta=l, cw accelerating structure for the main microtron. The accelerating structure will be a side-coupled structure (SCS). We have chosen this kind of cavity, because it presents good vacuum properties, allows operation at higher accelerating electric fields and has a shunt impedance better than 81 MQ/m, with a high coupling factor ( 3 - 5%). The engineering design is the Los Alamos one. There will be two tuning plungers placed at both ends of the accelerating structure. They automatically and quickly compensate for the variation in the resonance frequency caused by changes in the structure temperature. Our design represents an advanced accelerating structure with the optimum SCS properties coexisting with the plunger's good tuning properties. (author)

  6. Fast electrochemical membrane actuator: Design, fabrication and preliminary testing

    Science.gov (United States)

    Uvarov, I. V.; Postnikov, A. V.; Shlepakov, P. S.; Naumov, V. V.; Koroleva, O. M.; Izyumov, M. O.; Svetovoy, V. B.

    2017-11-01

    An actuator based on water electrolysis with a fast change of voltage polarity is presented. It demonstrates a new actuation principle allowing significant increase the operation frequency of the device due to fast termination of the produced gas. The actuator consists of a working chamber with metallic electrodes and supplying channels filled with an electrolyte. The chamber is formed in a layer of SU-8 and covered by a flexible polydimethylsiloxane membrane, which deforms as the pressure in the chamber increases. Design, fabrication procedure, and first tests of the actuator are described.

  7. Design, fabrication and testing of a thermal diode

    Science.gov (United States)

    Swerdling, B.; Kosson, R.

    1972-01-01

    Heat pipe diode types are discussed. The design, fabrication and test of a flight qualified diode for the Advanced Thermal Control Flight Experiment (ATFE) are described. The review covers the use of non-condensable gas, freezing, liquid trap, and liquid blockage techniques. Test data and parametric performance are presented for the liquid trap and liquid blockage techniques. The liquid blockage technique was selected for the ATFE diode on the basis of small reservoir size, low reverse mode heat transfer, and apparent rapid shut-off.

  8. Design, fabrication and testing of porous tungsten vaporizers for mercury ion thrusters

    Science.gov (United States)

    Zavesky, R.; Kroeger, E.; Kami, S.

    1983-01-01

    The dispersions in the characteristics, performance and reliability of vaporizers for early model 30-cm thrusters were investigated. The purpose of the paper is to explore the findings and to discuss the approaches that were taken to reduce the observed dispersion and present the results of a program which validated those approaches. The information that is presented includes porous tungsten materials specifications, a discussion of assembly procedures, and a description of a test program which screens both material and fabrication processes. There are five appendices providing additional detail in the areas of vaporizer contamination, nitrogen flow testing, bubble testing, porosimeter testing, and mercury purity. Four neutralizers, seven cathodes and five main vaporizers were successfully fabricated, tested, and operated on thrusters. Performance data from those devices is presented and indicates extremely repeatable results from using the design and fabrication procedures.

  9. Workstation Table Engineering Model Design, Development, Fabrication, and Testing

    Science.gov (United States)

    2012-05-01

    This research effort is focused on providing a workstation table design that will reduce the risk of occupant injuries due to secondary impacts and to compartmentalize the occupants to prevent impacts with other objects and/or passengers seated acros...

  10. Design features to reduce occupational exposure

    International Nuclear Information System (INIS)

    Adam, J.A.; DiSabatino, A.A. Jr.; Vanasse, R.E.

    1975-01-01

    Some of the design principles which are important considerations in the evolution of a nuclear power plant design to ensure that occupational radiation exposures can be minimized are discussed. Emphasis is placed on the design features affecting the basic layout and equipment locations within the plant. Examples are provided showing how these design objectives are realized in the Stone and Webster Reference Nuclear Power Plant Design, with particular emphasis on the Annulus Building portion of the reference plant. Design features which are useful in reducing occupational exposure during normal operation are discussed initially, followed by those that chiefly affect exposures during maintenance activity. Finally, those provisions in the design which assist in preventing the spread of radioactive contamination are presented

  11. Design and Fabrication of Carbon Nano tube for Medical Application

    International Nuclear Information System (INIS)

    Azniza Abas; Nuzaihan, M.N.; Hafiza, N.; Nazwa, T.

    2011-01-01

    Carbon nano tubes or known as CNTs are allotropes of carbon with a cylindrical nano structure. They exhibit extraordinary strength and unique electrical properties, and are efficient thermal conductors [1]. Due to its ordinary properties this research will based on BIOSENSOR device. Normally these CNTs biosensor are based on an enzyme catalyzed reaction that will produce either electrons or protons. In particular, it is useful in genetic profiling of human diseases, which includes in identifying genes that are expressed in certain diseases such as cancer [2]. This research will based on design and fabricate sensor or device using carbon nano tube and integrate carbon nano tube (CNTs) onto wafer using combination of dichlorophosphate and nano manipulation. Carbon nano tubes device mask are design using AUTOCAD software; there is four mask involved, first mask is Gate Formation,second mask is insulation layer third mask is source and drain and final mask forth mask is used as test channel. For fabrication and optimization of biosensor using carbon nano tube CNT that will be involve both microfabrication and nano fabrication. This process will involve conventional photolithography process, electron beam evaporator, thermal oxidation and wet etching process. To inspect and characterize carbon nano tube electrical properties it will involve tools such as SEM, AFM, Dielectric Analyzer, IV-CV and Semiconductor Parametric Analyzer system. This inspection is very important to produce a perfect profile to produce a good biosensor based on carbon nano tube structure. Preparation of various samples for testing functionality of the device this various samples and conditions will be done to ensure the detection is precise. Conductivity and capacitance effect will be tested electrically to detect the hybridization of the sample. (author)

  12. Single Pass Stripline Beam Position Monitor Design, Fabrication and Commissioning

    Directory of Open Access Journals (Sweden)

    McKinlay J.

    2012-10-01

    Full Text Available To monitor the position of the electron beam during transport from the Booster Synchrotron to the Storage Ring at the Australian Synchrotron, a stripline Beam Position Monitor (BPM has been designed, fabricated and installed in-house. The design was based on an existing stripline in the Booster and modified for the transfer line with a particular emphasis on ensuring the line impedance is properly matched to the detector system. The initial bench tests of a prototype stripline showed that the fabrication of the four individual striplines in the BPM was made precisely, each with a measured standing wave ratio (SWR of 1.8 at 500 MHz. Further optimization for impedance matching will be done for new stripline BPMs. The linearity and gain factor was measured with the detector system. The detector system that digitizes the signals is an Instrumentation Technologies Brilliance Single Pass [1]. The results show an error of 1 mm at an offset (from the electrical centre of 10 mm when a linear gain factor is assumed and an RMS noise of ~150 um that decreases to < 10 um with increasing signal intensity. The results were under our requirements for the transport line. The commissioning results of the stripline will also be presented showing a strong signal for an electron beam with an estimated integrated charge of ~50 nC with a position stability of 28 um (horizontal and 75 um (vertical.

  13. Single Pass Stripline Beam Position Monitor Design, Fabrication and Commissioning

    Science.gov (United States)

    Tan, Y.-R. E.; Wang, D.; Van Garderen, E.; McKinlay, J.

    2012-10-01

    To monitor the position of the electron beam during transport from the Booster Synchrotron to the Storage Ring at the Australian Synchrotron, a stripline Beam Position Monitor (BPM) has been designed, fabricated and installed in-house. The design was based on an existing stripline in the Booster and modified for the transfer line with a particular emphasis on ensuring the line impedance is properly matched to the detector system. The initial bench tests of a prototype stripline showed that the fabrication of the four individual striplines in the BPM was made precisely, each with a measured standing wave ratio (SWR) of 1.8 at 500 MHz. Further optimization for impedance matching will be done for new stripline BPMs. The linearity and gain factor was measured with the detector system. The detector system that digitizes the signals is an Instrumentation Technologies Brilliance Single Pass [1]. The results show an error of 1 mm at an offset (from the electrical centre) of 10 mm when a linear gain factor is assumed and an RMS noise of ~150 um that decreases to < 10 um with increasing signal intensity. The results were under our requirements for the transport line. The commissioning results of the stripline will also be presented showing a strong signal for an electron beam with an estimated integrated charge of ~50 nC with a position stability of 28 um (horizontal) and 75 um (vertical).

  14. Design and Fabrication of a PDMS Microchip Based Immunoassay

    Energy Technology Data Exchange (ETDEWEB)

    Shao, Guocheng; Wang, Wanjun; Wang, Jun; Lin, Yuehe

    2010-07-01

    In this paper, we describe the design and fabrication process of a polydimethylsiloxane (PDMS) microchip for on-chip multiplex immunoassay application. The microchip consists of a PDMS microfluidic channel layer and a micro pneumatic valve control layer. By selectively pressurizing the pneumatic microvalves, immuno reagents were controlled to flow and react in certain fluidic channel sites. Cross contamination was prevented by tightly closed valves. Our design was proposed to utilize PDMS micro channel surface as the solid phase immunoassay substrate and simultaneously detect four targets antigens on chip. Experiment result shows that 20psi valve pressure is sufficient to tightly close a 200µm wide micro channel with flow rate up to 20µl/min.

  15. Tritium Systems Test Assembly: design for major device fabrication review

    International Nuclear Information System (INIS)

    Anderson, J.L.; Sherman, R.H.

    1977-06-01

    This document has been prepared for the Major Device Fabrication Review for the Tritium Systems Test Assembly (TSTA). The TSTA is dedicated to the development, demonstration, and interfacing of technologies related to the deuterium-tritium fuel cycle for fusion reactor systems. The principal objectives for TSTA are: (a) demonstrate the fuel cycle for fusion reactor systems; (b) develop test and qualify equipment for tritium service in the fusion program; (c) develop and test environmental and personnel protective systems; (d) evaluate long-term reliability of components; (e) demonstrate long-term safe handling of tritium with no major releases or incidents; and (f) investigate and evaluate the response of the fuel cycle and environmental packages to normal, off-normal, and emergency situations. This document presents the current status of a conceptual design and cost estimate for TSTA. The total cost to design, construct, and operate TSTA through FY-1981 is estimated to be approximately $12.2 M

  16. Design and fabrication of a pulsed diode electron gun

    International Nuclear Information System (INIS)

    Mahadevan, S.; Gandhi, M.L.; Nandedkar, R.V.

    2003-01-01

    A pulsed diode electron gun has been designed, fabricated and tested and this will be used for the initial hot testing of the Plane Wave Transformer (PWT) linac. The gun is required to deliver 1 A at 70 kV which works out to a current of 500 mA at 40 kV. The gun geometry is optimized using the Electron Trajectory Program EGUN at a mesh size of 0.2 mm. The beam divergence close to cathode caused by an annular gap of 2 mm between cathode and focusing electrode (FE) is compensated by using a suitable focusing electrode. Important features of the pulsed power supply (40 kV, 500 mA, 2 μsec) developed for testing this gun are presented. The current measured at the Faraday cup is in agreement with the designed perveance. Suitable positioning of cathode with respect to the FE helps in further improving the beam quality

  17. Hand-held spectrophotometer design for textile fabrics

    Science.gov (United States)

    Böcekçi, Veysel Gökhan; Yıldız, Kazım

    2017-09-01

    In this study, a hand-held spectrophotometer was designed by taking advantage of the developments in modern optoelectronic technology. Spectrophotometer devices are used to determine the color information from the optic properties of the materials. As an alternative to a desktop spectrophotometer device we have implemented, it is the first prototype, low cost and portable. The prototype model designed for the textile industry can detect the color tone of any fabric. The prototype model consists of optic sensor, processor, display floors. According to the color applied on the optic sensor, it produces special frequency information on its output at that color value. In Arduino type processor, the frequency information is evaluated by the program we have written and the color tone information between 0-255 ton is decided and displayed on the screen.

  18. Design and fabrication of multispectral optics using expanded glass map

    Science.gov (United States)

    Bayya, Shyam; Gibson, Daniel; Nguyen, Vinh; Sanghera, Jasbinder; Kotov, Mikhail; Drake, Gryphon; Deegan, John; Lindberg, George

    2015-06-01

    As the desire to have compact multispectral imagers in various DoD platforms is growing, the dearth of multispectral optics is widely felt. With the limited number of material choices for optics, these multispectral imagers are often very bulky and impractical on several weight sensitive platforms. To address this issue, NRL has developed a large set of unique infrared glasses that transmit from 0.9 to > 14 μm in wavelength and expand the glass map for multispectral optics with refractive indices from 2.38 to 3.17. They show a large spread in dispersion (Abbe number) and offer some unique solutions for multispectral optics designs. The new NRL glasses can be easily molded and also fused together to make bonded doublets. A Zemax compatible glass file has been created and is available upon request. In this paper we present some designs, optics fabrication and imaging, all using NRL materials.

  19. Design and fabrication of Ni nanowires having periodically hollow nanostructures

    Science.gov (United States)

    Sada, Takao; Fujigaya, Tsuyohiko; Nakashima, Naotoshi

    2014-09-01

    We propose a concept for the design and fabrication of metal nanowires having periodically hollow nanostructures inside the pores of an anodic aluminum oxide (AAO) membrane using a sacrificial metal. In this study, nickel (Ni) and silver (Ag) were used as the base metal and the sacrificial metal, respectively. Alternating an applied potential between -0.4 and -1.0 V provided alternatively deposited Ni and Ag segments in a Ni-Ag `barcode' nanowire with a diameter of 18 or 35 nm. After etching away the Ag segments, we fabricated Ni nanowires with nanopores of 12 +/- 5.3 nm. Such nanostructure formation is explained by the formation of a Ni shell layer over the surface of the Ag segments due to the strong affinity of Ni2+ for the interior surfaces of AAO. The Ni shell layer allows the Ni segments to remain even after dissolution of the Ag segments. Because the electroplating conditions can be easily controlled, we could carefully adjust the size and pitch of the periodically hollow nanospaces. We also describe a method for the fabrication of Ni nanorods by forming an Ag shell instead of a Ni shell on the Ni-Ag barcode nanowire, in which the interior of the AAO surfaces was modified with a compound bearing a thiol group prior to electroplating.We propose a concept for the design and fabrication of metal nanowires having periodically hollow nanostructures inside the pores of an anodic aluminum oxide (AAO) membrane using a sacrificial metal. In this study, nickel (Ni) and silver (Ag) were used as the base metal and the sacrificial metal, respectively. Alternating an applied potential between -0.4 and -1.0 V provided alternatively deposited Ni and Ag segments in a Ni-Ag `barcode' nanowire with a diameter of 18 or 35 nm. After etching away the Ag segments, we fabricated Ni nanowires with nanopores of 12 +/- 5.3 nm. Such nanostructure formation is explained by the formation of a Ni shell layer over the surface of the Ag segments due to the strong affinity of Ni2+ for the

  20. Iron Dominated Electromagnets: Design, Fabrication, Assembly and Measurements

    International Nuclear Information System (INIS)

    Tanabe, Jack

    2005-01-01

    Medium energy electron synchrotrons used for the production of high energy photons from synchrotron radiation is an accelerator growth industry. Many of these accelerators have been built or are under construction to satisfy the needs of synchrotron light users throughout the world. Because of the long beam lifetimes required for these synchrotrons, these medium energy accelerators require the highest quality magnets of various types. Other accelerators, for instance low and medium energy boosters for high energy physics machines and electron/positron colliders, require the same types of magnets. Because of these needs, magnet design lectures, were organized and presented periodically at biennual classes organized under the auspices of the US Particle Accelerator School (USPAS). These classes were divided among areas of magnet design from fundamental theoretical considerations, the design approaches and algorithms for permanent magnet wigglers and undulators and the design and engineering of conventional accelerator magnets. The conventional magnet lectures were later expanded for the internal training of magnet designers at LLNL at the request of Lou Bertolini. Because of the broad nature of magnet design, Dr. S. Y. Lee, the former Director of the Particle Accelerator School, saw the need for a specialized course covering the various aspects of the design, engineering and fabrication of conventional magnets. This section of the class was isolated and augmented using the LLNL developed material resulting in the class on conventional magnet design. Conventional magnets are defined (for the purposes of this publication) as magnets whose field shape is dominated by the shape of the iron magnet yoke and are excited by coils, usually wound from solid or hollow water-cooled copper or aluminum conductors. This publication collects the lecture notes, written for the first course in the USPAS conventional magnet design course and evolved over subsequent presentations of

  1. Iron Dominated Electromagnets: Design, Fabrication, Assembly and Measurements

    Energy Technology Data Exchange (ETDEWEB)

    Tanabe, Jack; /SLAC, SSRL

    2005-09-19

    Medium energy electron synchrotrons used for the production of high energy photons from synchrotron radiation is an accelerator growth industry. Many of these accelerators have been built or are under construction to satisfy the needs of synchrotron light users throughout the world. Because of the long beam lifetimes required for these synchrotrons, these medium energy accelerators require the highest quality magnets of various types. Other accelerators, for instance low and medium energy boosters for high energy physics machines and electron/positron colliders, require the same types of magnets. Because of these needs, magnet design lectures, were organized and presented periodically at biennual classes organized under the auspices of the US Particle Accelerator School (USPAS). These classes were divided among areas of magnet design from fundamental theoretical considerations, the design approaches and algorithms for permanent magnet wigglers and undulators and the design and engineering of conventional accelerator magnets. The conventional magnet lectures were later expanded for the internal training of magnet designers at LLNL at the request of Lou Bertolini. Because of the broad nature of magnet design, Dr. S. Y. Lee, the former Director of the Particle Accelerator School, saw the need for a specialized course covering the various aspects of the design, engineering and fabrication of conventional magnets. This section of the class was isolated and augmented using the LLNL developed material resulting in the class on conventional magnet design. Conventional magnets are defined (for the purposes of this publication) as magnets whose field shape is dominated by the shape of the iron magnet yoke and are excited by coils, usually wound from solid or hollow water-cooled copper or aluminum conductors. This publication collects the lecture notes, written for the first course in the USPAS conventional magnet design course and evolved over subsequent presentations of

  2. Rationale for reduced tornado design bases

    International Nuclear Information System (INIS)

    Rutherford, P.D.; Ho, H.W.; Hartung, J.A.; Kastenberg, W.E.

    1985-01-01

    This paper provides a rationale for relaxing the present NRC tornado design requirements, which are based on a design basis tornado (DBT) whose frequency of exceedance is 10 -7 per year. It is proposed that a reduced DBT frequency of 10 -5 to 10 -6 per year is acceptable. This change in the tornado design bases for LMFBRs (and possibly all types of nuclear plants) is justified based on (1) existing NRC regulations and guidelines, (2) probabilistic arguments, (3) consistency with NRC trial safety goals, and (4) cost-benefit analysis

  3. Design and fabrication of a micro zinc/air battery

    International Nuclear Information System (INIS)

    Fu, L; Luo, J K; Huber, J E; Lu, T J

    2006-01-01

    Micro-batteries are one of the key components that restrict the application of autonomous Microsystems. However little efforts were made to solve the problem. We have proposed a new planar zinc/air micro-battery, suitable for autonomous microsystem applications. The micro-battery has a layered structure of zinc electrode/alkaline electrolyte/air cathode. A 3D zinc electrode with a high density of posts was designed to obtain a high porosity, hence to offer a best performance. A model of the micro-battery is developed and the device performances were simulated and discussed. A four-mask process was developed to fabricate the prototype micro-batteries. The preliminary testing results showed the micro-batteries is able to deliver a maximum power up to 5 mW, and with an average power of 100 μW at a steady period for up to 2hrs. Fabrication process is still under optimization for further improvement

  4. Secure Automated Fabrication: a system design description (SDD), section 1

    International Nuclear Information System (INIS)

    Konze, G.M.; Thompson, M.L.; Wadekamper, D.C.; Zimmer, J.J.

    Information is presented concerning the conversion system to convert purified mixed nitrate solution to MO/sub x/ powder; powder preparation and pellet fabrication; sintering and pin loading; assembly fabrication; and scrap recovery

  5. Photocatalytic fabrics based on reduced graphene oxide and TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Molina, J., E-mail: jamopue@doctor.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernandes, F., E-mail: b6073@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernández, J., E-mail: jaferse1@posgrado.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Pastor, M., E-mail: marianapastor88@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Correia, A., E-mail: anacamcorreia@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Souto, A.P., E-mail: souto@det.uminho.pt [Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Carneiro, J.O., E-mail: carneiro@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); and others

    2015-09-15

    Graphical abstract: - Highlights: • Photocatalytic fabrics were produced with reduced graphene oxide (RGO) and TiO{sub 2}. • Charge transfer resistance decreased with the increasing number of RGO layers. • Scanning electrochemical microscopy showed the photoresponse obtained. • Photocatalytic properties were tested with Rhodamine B solutions. • Photocatalytic efficiency increased with the number of RGO layers. - Abstract: The purpose of this work is to obtain photocatalytic fabrics based on reduced graphene oxide (RGO) and TiO{sub 2} coatings on polyester fabrics. The influence of the applied number of RGO coatings on properties such as light absorption, conductivity, electroactivity and photocatalytic properties of the fabrics was established. An improvement of these properties with the number of RGO coatings applied was obtained. FESEM, EDX, XPS and FTIR-ATR showed the incorporation of the TiO{sub 2} nanoparticles on the fabrics. FTIR-ATR showed the formation of a bidentate carboxylic ligand with titanium atoms. The photocatalytic properties of the fabrics were tested with Rhodamine B dye solutions. Photocatalytic efficiency increased with the number of RGO coatings, due to the increased light absorption, and better electrical properties. The charge transfer resistance (R{sub ct}) and its time constant (τ) decreased, indicating a better electron transfer which helps to increase the lifetime of the pair electron/hole.

  6. Design and fabrication of an AT-cut quartz phononic Lamb wave resonator

    International Nuclear Information System (INIS)

    Hung, Chia-Hao; Liu, Ting-Wei; Wu, Tsung-Tsong; Wang, Wei-Shan; Esashi, Masayoshi; Lin, Yu-Ching; Sun, Jia-Hong; Chen, Yung-Yu

    2013-01-01

    This paper presents results on the design and fabrication of an AT-cut quartz Lamb wave resonator with phononic crystal (PC) reflective gratings. The deep reactive ion etching process with a laboratory-made etcher was utilized to fabricate PC structures of the AT-cut quartz Lamb wave resonator. The finite element method was adopted to calculate the PC band structure, effective reflective distance from the PC boundary and further the resonant modes and admittance of the phononic Lamb wave resonant cavity. Through the comparison studies between the experimental and simulated results, a design process for the AT-cut quartz phononic Lamb wave resonator was proposed. It is noted that by using the phononic reflectors, the size of the Lamb wave resonator can be reduced significantly. (paper)

  7. Liquid-crystal laser optics: design, fabrication, and performance

    International Nuclear Information System (INIS)

    Jacobs, S.D.; Cerqua, K.A.; Marshall, K.L.; Schmid, A.; Guardalben, M.J.; Skerrett, K.J.

    1988-01-01

    We describe the development of laser optics utilizing liquid crystals. Devices discussed constitute passive optical elements for both low-power and high-power laser systems, operating in either the pulsed or cw mode. Designs and fabrication methods are given in detail for wave plates, circular polarizers, optical isolators, laser-blocking notch filters, and soft apertures. Performance data in the visible to near infrared show these devices to be useful alternatives to other technologies based on conventional glasses, crystals, or thin films. The issue of laser damage is examined on the basis of off-line threshold testing and daily use in OMEGA, the 24-beam Nd:glass laser system at the Laboratory for Laser Energetics. Results demonstrate that long-term survivability has been achieved

  8. Design and fabrication of the BNL radio frequency quadrupole

    International Nuclear Information System (INIS)

    McKenzie-Wilson, R.B.

    1983-01-01

    The Brookhaven National Laboratory polarized H - injection program for the AGS will utilize a Radio Frequency Quadrupole for acceleration between the polarized source and the Alvarez Linac. Although operation will commence with a few μ amperes of H - current, it is anticipated that future polarized H - sources will have a considerably improved output. The RFQ will operate at 201.25 MHz and will be capable of handling a beam current of 0.02 amperes with a duty cycle of 0.25%. The resulting low average power has allowed novel solutions to the problems of vane alignment, rf current contacts, and removal of heat from the vanes. The cavity design philosophy will be discussed together with the thermodynamics of heat removal from the vane. Details of the fabrication will be presented with a status report

  9. Fabrication of Complex Optical Components From Mold Design to Product

    CERN Document Server

    Riemer, Oltmann; Gläbe, Ralf

    2013-01-01

    High quality optical components for consumer products made of glass and plastic are mostly fabricated by replication. This highly developed production technology requires several consecutive, well-matched processing steps called a "process chain" covering all steps from mold design, advanced machining and coating of molds, up to the actual replication and final precision measurement of the quality of the optical components. Current market demands for leading edge optical applications require high precision and cost effective parts in large volumes. For meeting these demands it is necessary to develop high quality process chains and moreover, to crosslink all demands and interdependencies within these process chains. The Transregional Collaborative Research Center "Process chains for the replication of complex optical elements" at Bremen, Aachen and Stillwater worked extensively and thoroughly in this field from 2001 to 2012. This volume will present the latest scientific results for the complete process chain...

  10. National Spherical Torus Experiment (NSTX) Torus Design, Fabrication and Assembly

    International Nuclear Information System (INIS)

    Neumeyer, C.; Barnes, G.; Chrzanowski, J.H.; Heitzenroeder, P.

    1999-01-01

    The National Spherical Torus Experiment (NSTX) is a low aspect ratio spherical torus (ST) located at Princeton Plasma Physics Laboratory (PPPL). Fabrication, assembly, and initial power tests were completed in February of 1999. The majority of the design and construction efforts were constructed on the Torus system components. The Torus system includes the centerstack assembly, external Poloidal and Toroidal coil systems, vacuum vessel, torus support structure and plasma facing components (PFC's). NSTX's low aspect ratio required that the centerstack be made with the smallest radius possible. This, and the need to bake NSTXs carbon-carbon composite plasma facing components at 350 degrees C, was major drivers in the design of NSTX. The Centerstack Assembly consists of the inner legs of the Toroidal Field (TF) windings, the Ohmic Heating (OH) solenoid and its associated tension cylinder, three inner Poloidal Field (PF) coils, thermal insulation, diagnostics and an Inconel casing which forms the inner wall of the vacuum vessel boundary. It took approximately nine months to complete the assembly of the Centerstack. The tight radial clearances and the extreme length of the major components added complexity to the assembly of the Centerstack components. The vacuum vessel was constructed of 304-stainless steel and required approximately seven months to complete and deliver to the Test Cell. Several of the issues associated with the construction of the vacuum vessel were control of dimensional stability following welding and controlling the permeability of the welds. A great deal of time and effort was devoted to defining the correct weld process and material selection to meet our design requirements. The PFCs will be baked out at 350 degrees C while the vessel is maintained at 150 degrees C. This required care in designing the supports so they can accommodate the high electromagnetic loads resulting from plasma disruptions and the resulting relative thermal expansions

  11. Salt pill design and fabrication for adiabatic demagnetization refrigerators

    Science.gov (United States)

    Shirron, Peter J.; McCammon, Dan

    2014-07-01

    The performance of an adiabatic demagnetization refrigerator (ADR) is critically dependent on the design and construction of the salt pills that produce cooling. In most cases, the primary goal is to obtain the largest cooling capacity at the low temperature end of the operating range. The realizable cooling capacity depends on a number of factors, including refrigerant mass, and how efficiently it absorbs heat from the various instrument loads. The design and optimization of “salt pills” for ADR systems depend not only on the mechanical, chemical and thermal properties of the refrigerant, but also on the range of heat fluxes that the salt pill must accommodate. Despite the fairly wide variety of refrigerants available, those used at very low temperature tend to be hydrated salts that require a dedicated thermal bus and must be hermetically sealed, while those used at higher temperature - greater than about 0.5 K - tend to be single- or poly-crystals that have much simpler requirements for thermal and mechanical packaging. This paper presents a summary of strategies and techniques for designing, optimizing and fabricating salt pills for both low- and mid-temperature applications.

  12. Artificial heartbeat: design and fabrication of a biologically inspired pump

    International Nuclear Information System (INIS)

    Walters, Peter; Stephenson, Robert; Lewis, Amy; Stinchcombe, Andrew; Ieropoulos, Ioannis

    2013-01-01

    We present a biologically inspired actuator exhibiting a novel pumping action. The design of the ‘artificial heartbeat’ actuator is inspired by physical principles derived from the structure and function of the human heart. The actuator employs NiTi artificial muscles and is powered by electrical energy generated by microbial fuel cells (MFCs). We describe the design and fabrication of the actuator and report the results of tests conducted to characterize its performance. This is the first artificial muscle-driven pump to be powered by MFCs fed on human urine. Results are presented in terms of the peak pumping pressure generated by the actuator, as well as for the volume of fluid transferred, when the actuator was powered by energy stored in a capacitor bank, which was charged by 24 MFCs fed on urine. The results demonstrate the potential for the artificial heartbeat actuator to be employed as a fluid circulation pump in future generations of MFC-powered robots (‘EcoBots’) that extract energy from organic waste. We also envisage that the actuator could in the future form part of a bio-robotic artwork or ‘bio-automaton’ that could help increase public awareness of research in robotics, bio-energy and biologically inspired design. (paper)

  13. Design and Fabrication of Automatic Glass Cutting Machine

    Science.gov (United States)

    Veena, T. R.; Kadadevaramath, R. S.; Nagaraj, P. M.; Madhusudhan, S. V.

    2016-09-01

    This paper deals with the design and fabrication of the automatic glass or mirror cutting machine. In order to increase the accuracy of cut and production rate; and decrease the production time and accidents caused due to manual cutting of mirror or glass, this project aims at development of an automatic machine which uses a programmable logic controller (PLC) for controlling the movement of the conveyer and also to control the pneumatic circuit. In this machine, the work of the operator is to load and unload the mirror. The cutter used in this machine is carbide wheel with its cutting edge ground to a V-shaped profile. The PLC controls the pneumatic cylinder and intern actuates the cutter along the glass, a fracture layer is formed causing a mark to be formed below the fracture layer and a crack to be formed below the rib mark. The machine elements are designed using CATIA V5R20 and pneumatic circuit are designed using FESTO FLUID SIM software.

  14. Salt Pill Design and Fabrication for Adiabatic Demagnetization Refrigerators

    Science.gov (United States)

    Shirron, Peter J.; Mccammon, Dan

    2014-01-01

    The performance of an adiabatic demagnetization refrigerator (ADR) is critically dependent on the design and construction of the salt pills that produce cooling. In most cases, the primary goal is to obtain the largest cooling capacity at the low temperature end of the operating range. The realizable cooling capacity depends on a number of factors, including refrigerant mass, and how efficiently it absorbs heat from the various instrument loads. The design and optimization of "salt pills" for ADR systems depend not only on the mechanical, chemical and thermal properties of the refrigerant, but also on the range of heat fluxes that the salt pill must accommodate. Despite the fairly wide variety of refrigerants available, those used at very low temperature tend to be hydrated salts that require a dedicated thermal bus and must be hermetically sealed, while those used at higher temperature - greater than about 0.5 K - tend to be single-­- or poly-­-crystals that have much simpler requirements for thermal and mechanical packaging. This paper presents a summary of strategies and techniques for designing, optimizing and fabricating salt pills for both low-­- and mid-­-temperature applications.

  15. Improved Design and Fabrication of Hydrated-Salt Pills

    Science.gov (United States)

    Shirron, Peter J.; DiPirro, Michael J.; Canavan, Edgar R.

    2011-01-01

    A high-performance design, and fabrication and growth processes to implement the design, have been devised for encapsulating a hydrated salt in a container that both protects the salt and provides thermal conductance between the salt and the environment surrounding the container. The unitary salt/container structure is known in the art as a salt pill. In the original application of the present design and processes, the salt is, more specifically, a hydrated paramagnetic salt, for use as a refrigerant in a very-low-temperature adiabatic demagnetization refrigerator (ADR). The design and process can also be applied, with modifications, to other hydrated salts. Hydrated paramagnetic salts have long been used in ADRs because they have the desired magnetic properties at low temperatures. They also have some properties, disadvantageous for ADRs, that dictate the kind of enclosures in which they must be housed: Being hydrated, they lose water if exposed to less than 100-percent relative humidity. Because any dehydration compromises their magnetic properties, salts used in ADRs must be sealed in hermetic containers. Because they have relatively poor thermal conductivities in the temperature range of interest (<0.1 K), integral thermal buses are needed as means of efficiently transferring heat to and from the salts during refrigeration cycles. A thermal bus is typically made from a high-thermal-conductivity met al (such as copper or gold), and the salt is configured to make intimate thermal contact with the metal. Commonly in current practice (and in the present design), the thermal bus includes a matrix of wires or rods, and the salt is grown onto this matrix. The density and spacing of the conductors depend on the heat fluxes that must be accommodated during operation.

  16. Structural design and fabrication techniques of composite unmanned aerial vehicles

    Science.gov (United States)

    Hunt, Daniel Stephen

    Popularity of unmanned aerial vehicles has grown substantially in recent years both in the private sector, as well as for government functions. This growth can be attributed largely to the increased performance of the technology that controls these vehicles, as well as decreasing cost and size of this technology. What is sometimes forgotten though, is that the research and advancement of the airframes themselves are equally as important as what is done with them. With current computer-aided design programs, the limits of design optimization can be pushed further than ever before, resulting in lighter and faster airframes that can achieve longer endurances, higher altitudes, and more complex missions. However, realization of a paper design is still limited by the physical restrictions of the real world and the structural constraints associated with it. The purpose of this paper is to not only step through current design and manufacturing processes of composite UAVs at Oklahoma State University, but to also focus on composite spars, utilizing and relating both calculated and empirical data. Most of the experience gained for this thesis was from the Cessna Longitude project. The Longitude is a 1/8 scale, flying demonstrator Oklahoma State University constructed for Cessna. For the project, Cessna required dynamic flight data for their design process in order to make their 2017 release date. Oklahoma State University was privileged enough to assist Cessna with the mission of supporting the validation of design of their largest business jet to date. This paper will detail the steps of the fabrication process used in construction of the Longitude, as well as several other projects, beginning with structural design, machining, molding, skin layup, and ending with final assembly. Also, attention will be paid specifically towards spar design and testing in effort to ease the design phase. This document is intended to act not only as a further development of current

  17. Design, fabrication and thermal characterization of a magnetocaloric microcooler

    Energy Technology Data Exchange (ETDEWEB)

    Kim, S.; Ghirlanda, S.; Adams, C.; Bethala, B.; Sambandam, S.N.; Bhansali, S. [BioMEMS and Microsystems Laboratory, Department of Electrical Engineering, University of South Florida, 4202 E. Fowler Ave., ENB118, Tampa, FL 33620, (United States)

    2006-12-11

    Magnetocaloric cooling is an alternative, high-efficiency cooling technology. In this paper, we present the design and fabrication of a micromachined magnetocaloric cooler and demonstrate its ability to work in a small magnetic field (<1.2 T) with a cooling test. The cooler was built by fabricating Si microfluidic channels, and it was integrated with a Gd{sub 5}(Si{sub 2}Ge{sub 2}) magnetocaloric refrigeration element. The magnetic properties of the Gd{sub 5}(Si{sub 2}Ge{sub 2}) material were characterized to calculate the magnetic entropy change at different ambient temperatures. Three different methods to integrate the channel layer and the magnetocaloric element were evaluated to test sealing and cooling performance. The cooling tests were performed by providing a magnetic field using an electromagnet. A test jig was constructed between the poles of an electromagnet to maintain a steady temperature during the test. Cooling tests were performed on the magnetocaloric element at ambient temperatures ranging from 258 to 280 K using a magnetic field of 1.2 T. Experimental results showed a maximum temperature change of 7 K on the magnetocaloric element alone at an ambient temperature of 258 K. Cooling tests of the fully integrated coolers were also performed. A solution of anti-freeze fluid (propylene glycol) and water was used as the coolant. The temperature of the working fluid decreased by 4.6 and 9 K for the glass and Si intermediate layers, respectively, confirming that the thermal conductivity of the materials is also an important factor in cooler performance. (Author)

  18. Design and fabrication of non-instrumented capsule

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Sung; Lee, Jeong Young; Kim, Joon Yeon; Lee, Sung Ho; Ji, Dae Young; Kim, Suk Hoon; Ahn, Sung Ho [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-04-01

    The use of non-instrumented capsule designed and fabricated in this time is for the evaluation of material irradiation performance, it is to be installed in the inner core of HANARO. The design process of non-instrumented capsule was accomplished by the decision of the quality of material and the shape, thermal analysis, structural analysis. The temperature of the specimen and the stress in capsule during irradiation test was calculated by the thermal analysis and the structural analysis. GGENGTC code and ABAQUS code were used for the calculation of non-instrumented capsule. In case of installing the capsule in irradiation hole, the coolant flow rate and the pressure drop in the hole is changed, which will affect the coolant flow rate of the fuel region. Eventually the coolant flow rate outside capsule have to be restricted to the allowable range. In order to obtain the required pressure drop, the flow rate control mechanism, end plate and orifice ring were used in this test. The test results are compared with 36-element fuel pressure drop data which AECL performed by the SCTR facility.

  19. Design and fabrication of non-instrumented capsule

    International Nuclear Information System (INIS)

    Kim, Yong Sung; Lee, Jeong Young; Kim, Joon Yeon; Lee, Sung Ho; Ji, Dae Young; Kim, Suk Hoon; Ahn, Sung Ho

    1995-04-01

    The use of non-instrumented capsule designed and fabricated in this time is for the evaluation of material irradiation performance, it is to be installed in the inner core of HANARO. The design process of non-instrumented capsule was accomplished by the decision of the quality of material and the shape, thermal analysis, structural analysis. The temperature of the specimen and the stress in capsule during irradiation test was calculated by the thermal analysis and the structural analysis. GGENGTC code and ABAQUS code were used for the calculation of non-instrumented capsule. In case of installing the capsule in irradiation hole, the coolant flow rate and the pressure drop in the hole is changed, which will affect the coolant flow rate of the fuel region. Eventually the coolant flow rate outside capsule have to be restricted to the allowable range. In order to obtain the required pressure drop, the flow rate control mechanism, end plate and orifice ring were used in this test. The test results are compared with 36-element fuel pressure drop data which AECL performed by the SCTR facility

  20. Design, Fabrication and Performance of Boron-Carbide Control Elements

    International Nuclear Information System (INIS)

    Brammer, H.A.; Jacobson, J.

    1964-01-01

    A control blade design, incorporating boron-carbide (B 4 C) in stainless-steel tubes, was introduced into service in boiling water reactors in April 1961. Since that time this blade has become the standard reference control element in General Electric boiling-water reactors, replacing the 2% boron-stainless-steel blades previously used. The blades consist of a sheathed, cruciform array of small vertical stainless-steel tubes filled with compácted boron-carbide powder. The boron-carbide powder is confined longitudinally into several independent compartments by swaging over ball bearings located inside the tubes. The development and use of boron-carbide control rods is discussed in five phases: 1. Summary of experience with boron-steel blades and reasons for transition to boron-carbide control; 2. Design of the boron-carbide blade, beginning with developmental experiments, including early measurements performed in the AEC ''Control Rod Material and Development Program'' at the Vallecitos Atomic Laboratory, through a description of the final control blade configuration; 3. Fabrication of the blades and quality control procedures; 4. Results of confirmatory pre-operational mechanical and reactivity testing; and 5. Post-operational experience with the blades, including information on the results of mechanical inspection and reactivity testing after two years of reactor service. (author) [fr

  1. Design and Fabrication of Tunable Nanoparticles for Biomedical Applications

    Science.gov (United States)

    Sun, Leming

    In this dissertation, we first reviewed the naturally occurring nanoparticles and their limitations (Chapter 1). We then discussed the need and the parameters to design and fabricate bio-inspired tunable nanoparticles for wound healing, Alzheimer's disease (AD) diagnosis and progression monitoring. Tunable nanoparticles enhanced adhesive was inspired from the self-assembly processes, nanocomposite and chemical structures. Fluorescent peptide nanoparticles were inspired from the biological peptide self-assembly and naturally occurring fluorescent proteins. Then we reported the development of an in situ synthesis approach for fabricating tunable nanoparticle enhanced adhesives inspired from the strong adhesive produced by English ivy in Chapter 2. Special attention was given to tunable features of the adhesive produced by the biological process. Parameters that may be used to tune properties of the adhesive were proposed. To illustrate and validate the proposed approach, an experimental platform was presented for fabricating tunable chitosan adhesive enhanced by Au nanoparticles synthesized in situ. This study contributes to a bio-inspired approach for in situ synthesis of tunable nanocomposite adhesives by mimicking the natural biological processes of ivy adhesive synthesis. Using a bio-inspired approach, we synthesized adhesive hydrogels comprised of sodium alginate, gum arabic, and calcium ions to mimic the properties of the natural sundew-derived adhesive hydrogels in Chapter 3. We then characterized and showed that these sundew-inspired hydrogels promote wound healing through their superior adhesive strength, nanostructure, and resistance to shearing; when compared to other hydrogels in vitro. In vivo, sundew-inspired hydrogels promoted a "suturing" effect to wound sites; which was demonstrated by enhanced wound closure following topical application of the hydrogels. In combination with mouse adipose derived stem cells (ADSCs), and compared to other therapeutic

  2. The design, fabrication and installation of cable routing mockups in support of Spacelab 2

    Science.gov (United States)

    1981-01-01

    From flight and mockup drawings of Spacelab 2 (SL 2) experiments and hardware, shop ready mockup drawings were produced. Floor panels were the first items considered for fabrication. Cold plate and orthogrid mockups were designed and fabricated. Experiment and other hardware mockups were fabricated of aluminum or plywood, depending on size and configuration. Eighty-three cable routing bracket mockups were fabricated of aluminum and delivered for painting.

  3. Concurrent engineering solution for the design of ship and offshore bracket parts and fabrication process

    Directory of Open Access Journals (Sweden)

    Tae-Won Kim

    2013-09-01

    Full Text Available Brackets in ships and offshore structures are added structures that can endure stress concentrations. In this study, a concurrent engineering solution was proposed, and a high strength low carbon cast steel alloy applicable to offshore structures was designed and developed. The yield strength and ultimate tensile strength of the designed steel were 480 and 600 MPa, respectively. The carbon equivalent of the steel was 0.446 with a weld crack susceptibility index of 0.219. The optimal structural design of the brackets for offshore structures was evaluated using ANSYS commercial software. The possibility of replacing an assembly of conventional built-up brackets with a single casting bulb bracket was verified. The casting process was simulated using MAGMAsoft commercial software, and a casting fabrication process was designed. For the proposed bulb bracket, it was possible to reduce the size and weight by approximately 30% and 50%, respectively, compared to the conventional type of bracket.

  4. Design and fabrication of micro X-ray diffraction system

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yang Soon; Han, Sun Ho; Kim, Jong Goo; Jee, Kwang Yong

    2006-10-15

    It has been observed that microstructure changes occur at the pellet periphery(rim) of the fuel at very high burn-up. Despite its narrow range (below some hundreds microns in depth), this peripheral region(rim) determines the behaviour of nuclear fuel. To determine lattice parameter with XRD at intervals as small as 30-50 {mu} m in radial direction of irradiated fuel samples, a micro X-ray diffraction system was designed and fabricated. This report describes the micro X-ray diffraction system consisted of an X-ray microbeam alignment system and a sample micro translation system, its characterization, and its performance test through the analysis for the micro region of some specimens. This system will be set in a radiation shielded glove box, and then used for analysis of lattice parameter change and the phase change at intervals as small as 30-50 {mu} m in radial direction of the rim of an irradiated fuel sample and a fuel cladding.

  5. Mechanical design and fabrication of a 425-MHz H- buncher

    International Nuclear Information System (INIS)

    Wilson, N.G.; Precechtel, D.

    1987-01-01

    A beam buncher has been designed, fabricated, and installed on the accelerator test stand (ATS) to match the 2-MeV output beam of a 425-MHz H - radio-frequency quadrupole (RFQ) into a 425-MHz drift-tube linac (DTL). The buncher configuration provides integral-matching permanent-magnet quadrupoles (PMQ) at the exit of the RFQ and one βλ across the buncher accelerating gap; a third PMQ is the first DTL half-cell magnet. Located between the second and third PMQs is a 50-Ω, capacitively coupled, beam-sensing pickup loop. Cooling channels are provided in each of the brazed OFHC copper wall sections. Vacuum pumping of the buncher is provided by a cryogenic refrigerator vacuum pump through an array of small-diameter holes in the buncher cavity wall. Mechanical features of the buncher, the brazing and electron-beam welding of the solid-copper buncher structure, and the beam pickup loop are described in this paper. The buncher has been tuned, installed, and operated at full power on the ATS

  6. Design and fabrication of micro X-ray diffraction system

    International Nuclear Information System (INIS)

    Park, Yang Soon; Han, Sun Ho; Kim, Jong Goo; Jee, Kwang Yong

    2006-10-01

    It has been observed that microstructure changes occur at the pellet periphery(rim) of the fuel at very high burn-up. Despite its narrow range (below some hundreds microns in depth), this peripheral region(rim) determines the behaviour of nuclear fuel. To determine lattice parameter with XRD at intervals as small as 30-50 μ m in radial direction of irradiated fuel samples, a micro X-ray diffraction system was designed and fabricated. This report describes the micro X-ray diffraction system consisted of an X-ray microbeam alignment system and a sample micro translation system, its characterization, and its performance test through the analysis for the micro region of some specimens. This system will be set in a radiation shielded glove box, and then used for analysis of lattice parameter change and the phase change at intervals as small as 30-50 μ m in radial direction of the rim of an irradiated fuel sample and a fuel cladding

  7. Engineering design and fabrication of X-Band components

    CERN Document Server

    Filippova, M; Solodko, A; Riddone, G; Syratchev, I

    2011-01-01

    The CLIC RF frequency has been changed in 2008 from the initial 30 GHz to the European X-band 11.994 GHz permitting beam independent power production using klystrons for the accelerating structure testing. X-band klystron test facilities at 11.424 GHz are operated at SLAC and at KEK [1], and they are used by the CLIC study in the framework of the X-band structure collaboration for testing accelerating structures scaled to that frequency [2]. CERN is currently building a klystron test-stand operating at 11.994 GHz. In addition X-FEL projects at PSI and Sincrotrone Trieste operate at 11.4 GHz. Therefore several RF components accommodating frequencies from 11.424 to 11.994 GHz are required. The engineering design of these RF components (high power and compact loads, bi-directional couplers, X-band splitters, hybrids, phase shifters, variable power attenuators) and the main fabrication processes are presented here.

  8. Design, fabrication, and testing of energy-harvesting thermoelectric generator

    Science.gov (United States)

    Jovanovic, Velimir; Ghamaty, Saeid

    2006-03-01

    An energy-harvesting thermoelectric generator (TEG) is being developed to provide power for wireless sensors used in health monitoring of Navy machinery. TEGs are solid-state devices that convert heat directly into electricity without any moving parts. In this application, the TEGs utilize the heat transfer between shipboard waste heat sources and the ambient air to generate electricity. In order to satisfy the required small design volume of less than one cubic inch, Hi-Z is using its innovative thin-film Quantum Well (QW) thermoelectric technology that will provide a factor of four increase in efficiency and a large reduction in the device volume over the currently used bulk Bi IITe 3 based thermoelectics. QWs are nanostructured multi-layer films. These wireless sensors can be used to detect cracks, corrosion, impact damage, and temperature and vibration excursions as part of the Condition Based Maintenance (CBM) of the Navy ship machinery. The CBM of the ship machinery can be significantly improved by automating the process with the use of self-powered wireless sensors. These power-harvesting TEGs can be used to replace batteries as electrical power sources and to eliminate power cables and data lines. The first QW TEG module was fabricated and initial tests were successful. It is planned to conduct performance tests the entire prototype QW TEG device (consisting of the TEG module, housing, thermal insulation and the heat sink) in a simulated thermal environment of a Navy ship.

  9. Design and Fabrication of 1 × 2 Nanophotonic Switch

    Directory of Open Access Journals (Sweden)

    Asaf Shahmoon

    2010-01-01

    Full Text Available We present the design and the fabrication of a novel 1×2 nanophotonic switch. The switch is a photonic T-junction in which a gold nano particle is being positioned in the junction using the tip of an atomic force microscope (AFM. The novelty of this 1×2 switch is related to its ability to control the direction of wave that propagates along a photonic structure. The selectivity of the direction is determined by a gold nanoparticle having dimension of a few tens of nanometer. This particle can be shifted. The shift of the gold nano particle can be achieved by applying voltage or by illuminating it with a light source. The shifts of the particle, inside the air gap, direct the input beam ones to the left output of the junction and once to its right output. Three types of simulations have been done in order to realize the photonic T-junction, and they are as follows: photonic crystal structures, waveguide made out of PMMA, and a silicon waveguide.

  10. Plasmonic and Dielectric Metasurfaces: Design, Fabrication and Applications

    Directory of Open Access Journals (Sweden)

    Jian Wang

    2016-09-01

    Full Text Available Two-dimensional metasurfaces are widely focused on for their ability for flexible light manipulation (phase, amplitude, polarization over sub-wavelength propagation distances. Most of the metasurfaces can be divided into two categories by the material type of unit structure, i.e., plasmonic metasurfaces and dielectric metasurfaces. For plasmonic metasurfaces, they are made on the basis of metallic meta-atoms whose optical responses are driven by the plasmon resonances supported by metallic particles. For dielectric metasurfaces, the unit structure is constructed with high refractive index dielectric resonators, such as silicon, germanium or tellurium, which can support electric and magnetic dipole responses based on Mie resonances. The responses of plasmonic and dielectric metasurfaces are all relevant to the characteristics of unit structure, such as dimensions and materials. One can manipulate the electromagnetic field of light wave scattered by the metasurfaces through designing the dimension parameters of each unit structure in the metasurfaces. In this review article, we give a brief overview of our recent progress in plasmonic and dielectric metasurface-assisted nanophotonic devices and their design, fabrication and applications, including the metasurface-based broadband and the selective generation of orbital angular momentum (OAM carrying vector beams, N-fold OAM multicasting using a V-shaped antenna array, a metasurface on conventional optical fiber facet for linearly-polarized mode (LP11 generation, graphene split-ring metasurface-assisted terahertz coherent perfect absorption, OAM beam generation using a nanophotonic dielectric metasurface array, as well as Bessel beam generation and OAM multicasting using a dielectric metasurface array. It is believed that metasurface-based nanophotonic devices are one of the devices with the most potential applied in various fields, such as beam steering, spatial light modulator, nanoscale

  11. Design, fabrication, and testing of a low frequency MEMS piezoelectromagnetic energy harvester

    Science.gov (United States)

    Fernandes, Egon; Martin, Blake; Rua, Isabel; Zarabi, Sid; Debéda, Hélène; Nairn, David; Wei, Lan; Salehian, Armaghan

    2018-03-01

    This paper details a power solution for smart grid applications to replace batteries by harvesting the electromagnetic energy from a current-carrying wire. A MEMS piezoelectromagnetic energy harvester has been fabricated using PZT screen-printing technology with a centrally-supported meandering geometry. The energy harvesting device employs a symmetric geometry to increase its power output by reducing the effects of the torsional modes and the resultant overall strain nodes in the system subsequently reduce the complexities for the electrode fabrication. The unit is modelled using COMSOL to determine mode shapes and frequency response functions. A 12.7 mm by 14.7 mm unit is fabricated by screen-printing 75 μm-thick PZT on a stainless steel substrate and then experimentally tested to validate the FEA results. Experimentally, the harvester is shown to produce 9 μW from a wire carrying 7 A while operating at a distance of 6.5 mm from the wire. The design of the current work results in a greater normalized power density than other MEMS based piezoelectromagnetic devices and shows great potential relative to larger devices that use bulk or thin film piezoelectrics.

  12. Reduced cost mission design using surrogate models

    Science.gov (United States)

    Feldhacker, Juliana D.; Jones, Brandon A.; Doostan, Alireza; Hampton, Jerrad

    2016-01-01

    This paper uses surrogate models to reduce the computational cost associated with spacecraft mission design in three-body dynamical systems. Sampling-based least squares regression is used to project the system response onto a set of orthogonal bases, providing a representation of the ΔV required for rendezvous as a reduced-order surrogate model. Models are presented for mid-field rendezvous of spacecraft in orbits in the Earth-Moon circular restricted three-body problem, including a halo orbit about the Earth-Moon L2 libration point (EML-2) and a distant retrograde orbit (DRO) about the Moon. In each case, the initial position of the spacecraft, the time of flight, and the separation between the chaser and the target vehicles are all considered as design inputs. The results show that sample sizes on the order of 102 are sufficient to produce accurate surrogates, with RMS errors reaching 0.2 m/s for the halo orbit and falling below 0.01 m/s for the DRO. A single function call to the resulting surrogate is up to two orders of magnitude faster than computing the same solution using full fidelity propagators. The expansion coefficients solved for in the surrogates are then used to conduct a global sensitivity analysis of the ΔV on each of the input parameters, which identifies the separation between the spacecraft as the primary contributor to the ΔV cost. Finally, the models are demonstrated to be useful for cheap evaluation of the cost function in constrained optimization problems seeking to minimize the ΔV required for rendezvous. These surrogate models show significant advantages for mission design in three-body systems, in terms of both computational cost and capabilities, over traditional Monte Carlo methods.

  13. Technical issues of fabrication technologies of reduced activation ferritic/martensitic steels

    International Nuclear Information System (INIS)

    Tanigawa, Hiroyasu; Sakasegawa, Hideo; Hirose, Takanori

    2013-01-01

    Highlights: • The key technical issues of RAFM steel fabrication are the control of Ta, and deoxidation of the steel with a limited amount of Al addition. • Addition of Ta with poor deoxidation might results in the agglomeration of inclusions at 1/2t position. • ESR was proved to be effective removing Ta oxide inclusions and avoiding agglomeration of inclusions at 1/2t position, and achieving low oxygen concentration. -- Abstract: The key issue for DEMO application is that Reduced activation ferritic/martensitic (RAFM) steels fabrication technologies has to be highly assured, especially with respect to high availability, reliability and reduced activation capability on the DEMO level fabrication, which requires not a few tons but thousand tons RAFM fabrication. One of the key technical issues of RAFM fabrication is the control of Ta, and deoxidation of the steel with a limited amount of Al addition. The series of F82H (Fe–8Cr–2W–V, Ta) melting revealed that Ta have tendency to form oxide on melting process, and this will have large impact on reliability of the steels. Al is also the key elements, as it is commonly used for deoxidation of steels, and achieving lower oxygen level is essential to obtain good mechanical properties, but the maximum concentration of Al is limited in view of reduced activation capability. These tendency and limitation resulted in the Ta oxide agglomeration in the middle of plate, but the remelting process, ESR (electro slag remelting), was found to be successful on removing those Ta oxides

  14. Design and Evaluation of Photo-Induced Biofeedback Fabric for the Enhancement in Sleeping Sense

    OpenAIRE

    Chu, Wei-Cheng; Lin, Hsin-Ju; Chiu, Shu-Ping

    2013-01-01

    Based on overcoming the sleeping obstacle for people, the purpose of this study is to design a photo-induced biofeedback fabric which is a kind of optical fiber fabric with the function of enhancing sleeping sense and to evaluate its effect. The fabrics with two layers including background layer and pattern layer were designed firstly. The pattern layers with 3 kinds of wavelengths of sine waves and the light controller with 3 kinds of flashing frequencies were then prepared. Guiding the ligh...

  15. Design, fabrication, test, and evaluation of a prototype 150-foot long composite wind turbine blade

    Science.gov (United States)

    Gewehr, H. W.

    1979-01-01

    The design, fabrication, testing, and evaluation of a prototype 150 foot long composite wind turbine blade is described. The design approach and material selection, compatible with low cost fabrication methods and objectives, are highlighted. The operating characteristics of the blade during rotating and nonrotating conditions are presented. The tensile, compression, and shear properties of the blade are reported. The blade fabrication, tooling, and quality assurance are discussed.

  16. Design and fabrication of diffractive optical elements with MATLAB

    National Research Council Canada - National Science Library

    Bhattacharya, Shanti (Professor in Optics); Vijayakumar, Anand

    2017-01-01

    ... their diffraction patterns using MATLAB. The fundamentals of fabrication techniques such as photolithography, electron beam lithography, and focused ion beam lithography with basic instructions for the beginner are presented...

  17. Design and Fabrication of Titanium Target for Portable Neutron Generator

    International Nuclear Information System (INIS)

    Lee, Cheol Ho; Oh, Byunghoon; Chang, Daesik; Jang, Dohyun; In Sang Yeol; Park, Jaewon; Hong, Kwangpyo

    2014-01-01

    For the neutron generator to produce a neutron flux of the above order, a target that produces fast neutrons in the generator plays an important role, and the target is used and applied to develop the generator due to its simplicity and inexpensive. Making suitable targets for neutron production, especially mono-energy neutrons, has always been of interest. These targets have been used for neutron production reaction studies, calibration of detectors, and neutron therapy. Different studies have been carried out on deuterium and tritium for making solid targets to produce mono-energy neutron from D-D and D-T reactions. A lot of investigations have been carried out on solid target properties such as lifetime, thermal stability, neutron yield, and energy. Vaporized zirconium and titanium layers on a high thermal conductivity substrate (Cu, Mo, Ag) have been used as deuterium and tritium absorbing metals. The density of titanium is smaller than zirconium and the range of charged particles in the titanium targets is more than that in zirconium targets. Thus, titanium targets have more neutron yield than zirconium targets in a low energy beam and titanium is usually used to make a target. The titanium target was designed and simulated to determine the suitable thickness of the target. As a result of the simulation, the target was fabricated to generate fast neutrons by the reaction. The thickness of the target was measured using a profiler. The thickness of the two targets is 2.108 and 2.190 μm. The target will be applied to produce neutrons in a neutron generator

  18. Wireless implantable passive strain sensor: design, fabrication and characterization

    International Nuclear Information System (INIS)

    Umbrecht, F; Wägli, P; Dechand, S; Hierold, Ch; Gattiker, F; Neuenschwander, J; Sennhauser, U

    2010-01-01

    This work presents a new passive sensor concept for monitoring the deformation of orthopedic implants. The novel sensing principle of the WIPSS (wireless implantable passive strain sensor) is based on a hydro-mechanical amplification effect. The WIPSS is entirely made from biocompatible PMMA and consists of a microchannel attached to a reservoir, which is filled with an incompressible fluid. As the reservoir is exposed to strain, its volume changes and consequently the fill level inside the microchannel varies. The wireless detection of the microchannel's strain-dependent fill level is based on ultrasound. The WIPSS' sensing principle is proved by finite-element simulations and the reservoir's design is optimized toward maximum volume change, in order to achieve high sensitivity. A fabrication process for WIPSS sensor devices entirely made from PMMA is presented. The obtained measurement results confirmed the sensor's functionality and showed very good agreement with the obtained results of the conducted FE simulations regarding the sensor's sensitivity. A strain resolution of 1.7 ± 0.2 × 10 −5 was achieved. Further, the determination of the cross-sensitivity to temperature and strains applied out of the sensing direction is presented. The response to dynamic inputs (0.1–5 Hz) has been measured and showed decreasing sensor output with increasing frequency. Test structures of the sensor device allow the application of a signal bandwidth up to 1 Hz. Therefore, the proposed sensor concept of the WIPSS presents a promising new sensor system for static in vivo strain monitoring of orthopedic implants. In combination with the developed ultrasound-based read-out method, this new sensor system offers the potential of wireless sensor read-out with medical ultrasound scanners, which are commercially available.

  19. Design and fabrication of a biomimetic gyroscope inspired by the fly's haltere

    NARCIS (Netherlands)

    Droogendijk, H.; Brookhuis, Robert Anton; de Boer, Meint J.; Sanders, Remco G.P.; Krijnen, Gijsbertus J.M.

    2012-01-01

    We report on the design and fabrication of a MEMS-based gyroscopic system inspired by the fly's haltere system. Two types of so-called biomimetic gyroscopes have been designed, fabricated and their drive mode has been characterized. First measurements indicate excitable gyropscopes with natural

  20. Design and fabrication of a biomimetic gyroscope inspired by the fly’s haltere

    NARCIS (Netherlands)

    Droogendijk, H.; Brookhuis, Robert Anton; de Boer, Meint J.; Sanders, Remco G.P.; Krijnen, Gijsbertus J.M.

    2013-01-01

    We report on the design and fabrication of a MEMS-based gyroscopic system inspired by the fly’s haltere system. Two types of so-called biomimetic gyroscopes have been designed, fabricated and partially characterized. First measurements indicate excitable gyropscopes with natural frequencies in the

  1. Design and fabrication of advanced hybrid circuits for high energy physics

    International Nuclear Information System (INIS)

    Haller, G.M.; Moss, J.; Freytag, D.R.; Nelson, D.; Yim, A.; Lo, C.C.

    1987-10-01

    Current design and fabrication techniques of hybrid devices are explained for the Drift Chamber and the Liquid Argon Calorimeter for the Stanford Linear Collider Large Detector (SLD) at SLAC. Methods of developing layouts, ranging from hand-cut templates to advanced designs utilizing CAD tools with special hybrid design software were applied. Physical and electrical design rules for good yield and performance are discussed. Fabrication and assembly of the SLD hybrids are described. 7 refs., 10 figs

  2. Y-12 product improvements expected to reduce metal production costs and decrease fabrication losses

    International Nuclear Information System (INIS)

    Parker, Elaine; Hassler, Morris

    2004-01-01

    Full text: The Y-12 National Security Complex supplies uranium metal and uranium oxide feed material that is then fabricated into fuel for research reactors around the world. Over the past two to three years, Y-12 has learned a great deal about its Low Enriched Uranium (LEU) product. The LEU is produced by taking U.S. surplus Highly Enriched Uranium (HEU) and blending it with depleted or natural uranium. The surplus HEU comes from dismantled U.S. weapons parts that have been declared as surplus. Those research reactors that use LEU from Y-12 are making important contributions to international nuclear non-proliferation by using LEU rather than HEU, and by helping to disposition former weapons material. We clearly understand that our customers want to keep fuel costs as low as possible. We at Y-12 are making every effort to improve efficiencies in producing the uranium through standardizing the chemical specifications as well as the product mass and dimensional qualities. This paper will discuss the new standard specification that we have proposed to existing LEU metal customers and fuel fabricators. It will also cover Y-12's progress on a new mold-design that will result in a more uniform, higher quality product that is less expensive to produce. This new product is expected to decrease overall fabrication losses by 5-10%, depending on the fabricator's process. The paper will include planned activities and the schedule associated with implementation of the new specification and product form. (author)

  3. Design, fabrication and metrological evaluation of wearable pressure sensors.

    Science.gov (United States)

    Goy, C B; Menichetti, V; Yanicelli, L M; Lucero, J B; López, M A Gómez; Parodi, N F; Herrera, M C

    2015-04-01

    Pressure sensors are valuable transducers that are necessary in a huge number of medical application. However, the state of the art of compact and lightweight pressure sensors with the capability of measuring the contact pressure between two surfaces (contact pressure sensors) is very poor. In this work, several types of wearable contact pressure sensors are fabricated using different conductive textile materials and piezo-resistive films. The fabricated sensors differ in size, the textile conductor used and/or the number of layers of the sandwiched piezo-resistive film. The intention is to study, through the obtaining of their calibration curves, their metrological properties (repeatability, sensitivity and range) and determine which physical characteristics improve their ability for measuring contact pressures. It has been found that it is possible to obtain wearable contact pressure sensors through the proposed fabrication process with satisfactory repeatability, range and sensitivity; and that some of these properties can be improved by the physical characteristics of the sensors.

  4. Design and fabrication of the active feedback control coils for EAST

    Energy Technology Data Exchange (ETDEWEB)

    Du Shijun [Institute of Plasma Physics, Chinese Academy of Sciences, P.O. Box 1126, Hefei, Anhui 230031 (China)], E-mail: dsj@ipp.ac.cn; Liu Xufeng [Institute of Plasma Physics, Chinese Academy of Sciences, P.O. Box 1126, Hefei, Anhui 230031 (China)

    2008-10-15

    As the active feedback control coils are located inside vacuum vessel, a reasonable design is important not only for safe operation of the coils but also for reliable operation of EAST (Experimental Advanced Superconducting Tokamak). There are some different characteristics from other coils in the design and fabrication of the coils, such as the insulation structure bearing the high baking temperature, the insulation joint with special flexible structure and the brazing method of the large size conductor inside vacuum vessel. All joints of coils are located outside the vacuum vessel for providing more connection. The conductors of the coils are designed inside the stainless steel tube and actively water cooled to prevent overheating. The ceramic rings with fiberglass tapes are used to separate the conductors and the steel tube. This insulation structure adopted in the coils can bear the high baking temperature of the vacuum vessel and its details are given in the paper. For protecting the hermetic and insulating property of the insulation joint, the small bellows is located on insulation joints to eliminate the forces on the insulator. In the fabrication, the coils are built in sections and then assembled together to form whole coils inside the vacuum vessel. The 8 kHz frequency induction heater is used to braze the conductors for cutting short brazing time and reducing heating area. The electromagnetic loads acting on the current leaders, the electrical parameters of the coil and the coil temperature are also analyzed in this paper.

  5. Design and fabrication of the active feedback control coils for EAST

    International Nuclear Information System (INIS)

    Du Shijun; Liu Xufeng

    2008-01-01

    As the active feedback control coils are located inside vacuum vessel, a reasonable design is important not only for safe operation of the coils but also for reliable operation of EAST (Experimental Advanced Superconducting Tokamak). There are some different characteristics from other coils in the design and fabrication of the coils, such as the insulation structure bearing the high baking temperature, the insulation joint with special flexible structure and the brazing method of the large size conductor inside vacuum vessel. All joints of coils are located outside the vacuum vessel for providing more connection. The conductors of the coils are designed inside the stainless steel tube and actively water cooled to prevent overheating. The ceramic rings with fiberglass tapes are used to separate the conductors and the steel tube. This insulation structure adopted in the coils can bear the high baking temperature of the vacuum vessel and its details are given in the paper. For protecting the hermetic and insulating property of the insulation joint, the small bellows is located on insulation joints to eliminate the forces on the insulator. In the fabrication, the coils are built in sections and then assembled together to form whole coils inside the vacuum vessel. The 8 kHz frequency induction heater is used to braze the conductors for cutting short brazing time and reducing heating area. The electromagnetic loads acting on the current leaders, the electrical parameters of the coil and the coil temperature are also analyzed in this paper.

  6. Tobacco packaging design for reducing tobacco use.

    Science.gov (United States)

    McNeill, Ann; Gravely, Shannon; Hitchman, Sara C; Bauld, Linda; Hammond, David; Hartmann-Boyce, Jamie

    2017-04-27

    Tobacco use is the largest single preventable cause of death and disease worldwide. Standardised tobacco packaging is an intervention intended to reduce the promotional appeal of packs and can be defined as packaging with a uniform colour (and in some cases shape and size) with no logos or branding, apart from health warnings and other government-mandated information, and the brand name in a prescribed uniform font, colour and size. Australia was the first country to implement standardised tobacco packaging between October and December 2012, France implemented standardised tobacco packaging on 1 January 2017 and several other countries are implementing, or intending to implement, standardised tobacco packaging. To assess the effect of standardised tobacco packaging on tobacco use uptake, cessation and reduction. We searched MEDLINE, Embase, PsycINFO and six other databases from 1980 to January 2016. We checked bibliographies and contacted study authors to identify additional peer-reviewed studies. Primary outcomes included changes in tobacco use prevalence incorporating tobacco use uptake, cessation, consumption and relapse prevention. Secondary outcomes covered intermediate outcomes that can be measured and are relevant to tobacco use uptake, cessation or reduction. We considered multiple study designs: randomised controlled trials, quasi-experimental and experimental studies, observational cross-sectional and cohort studies. The review focused on all populations and people of any age; to be included, studies had to be published in peer-reviewed journals. We examined studies that assessed the impact of changes in tobacco packaging such as colour, design, size and type of health warnings on the packs in relation to branded packaging. In experiments, the control condition was branded tobacco packaging but could include variations of standardised packaging. Screening and data extraction followed standard Cochrane methods. We used different 'Risk of bias' domains for

  7. Design, Fabrication, Characterization and Modeling of Integrated Functional Materials

    Science.gov (United States)

    2015-12-01

    activities is expected to lead to new devices/ systems /composite materials useful for the USAMRMC. 15. SUBJECT TERMS Functional materials, integrated...fabrication, nanobiotechnology, multifunctional, dimensional integration, nanocomposites, sensor technology, thermoelectrics, solar cells, photovoltaics ...loop measured in the presence of an AC field, and can be increased by tuning several parameters, such as the nanoparticles’ size , saturation

  8. Microfluidic Fabrication Solutions for Tailor-Designed Fiber Suspensions

    Directory of Open Access Journals (Sweden)

    Helene Berthet

    2016-11-01

    Full Text Available Fibers are widely used in different industrial processes, for example in paper manufacturing or lost circulation problems in the oil industry. Recently, interest towards the use of fibers at the microscale has grown, driven by research in bio-medical applications or drug delivery systems. Microfluidic systems are not only directly relevant for lab-on-chip applications, but have also proven to be good model systems to tackle fundamental questions about the flow of fiber suspensions. It has therefore become necessary to provide fiber-like particles with an excellent control of their properties. We present here two complementary in situ methods to fabricate controlled micro-fibers allowing for an embedded fabrication and flow-on-a-chip platform. The first one, based on a photo-lithography principle, can be used to make isolated fibers and dilute fiber suspensions at specific locations of interest inside a microchannel. The self-assembly property of super-paramagnetic colloids is the principle of the second fabrication method, which enables the fabrication of concentrated suspensions of more flexible fibers. We propose a flow gallery with several examples of fiber flow illustrating the two methods’ capabilities and a range of recent laminar flow results.

  9. Design, fabrication, and characterization of a solenoid system to ...

    Indian Academy of Sciences (India)

    system to generate magnetic field for an ECR proton source. S K JAIN .... The bore of the solenoid coils was fabricated using high voltage glass epoxy. Each ... sure drop and flow, the inlet and outlet connections were provided. ... stability of an ECR plasma source, as any small change in the distribution of the axial magnetic.

  10. Design and Fabrication of Microfiber Containing Gold Nanoparticles

    DEFF Research Database (Denmark)

    Jørgensen, Mette Marie; Wang, Guanghui; Hu, Dora Juan Juan

    2010-01-01

    We present a simple fabrication method for embedding gold nanoparticles (GNPs) in a microfiber with two main advantages. The GNPs are positioned within the microfiber securing maximum enhancement of the electrical field and protection of the GNPs from the surroundings; moreover incoupling losses...

  11. High-performance green semiconductor devices: materials, designs, and fabrication

    Science.gov (United States)

    Jung, Yei Hwan; Zhang, Huilong; Gong, Shaoqin; Ma, Zhenqiang

    2017-06-01

    From large industrial computers to non-portable home appliances and finally to light-weight portable gadgets, the rapid evolution of electronics has facilitated our daily pursuits and increased our life comforts. However, these rapid advances have led to a significant decrease in the lifetime of consumer electronics. The serious environmental threat that comes from electronic waste not only involves materials like plastics and heavy metals, but also includes toxic materials like mercury, cadmium, arsenic, and lead, which can leak into the ground and contaminate the water we drink, the food we eat, and the animals that live around us. Furthermore, most electronics are comprised of non-renewable, non-biodegradable, and potentially toxic materials. Difficulties in recycling the increasing amount of electronic waste could eventually lead to permanent environmental pollution. As such, discarded electronics that can naturally degrade over time would reduce recycling challenges and minimize their threat to the environment. This review provides a snapshot of the current developments and challenges of green electronics at the semiconductor device level. It looks at the developments that have been made in an effort to help reduce the accumulation of electronic waste by utilizing unconventional, biodegradable materials as components. While many semiconductors are classified as non-biodegradable, a few biodegradable semiconducting materials exist and are used as electrical components. This review begins with a discussion of biodegradable materials for electronics, followed by designs and processes for the manufacturing of green electronics using different techniques and designs. In the later sections of the review, various examples of biodegradable electrical components, such as sensors, circuits, and batteries, that together can form a functional electronic device, are discussed and new applications using green electronics are reviewed.

  12. High yield fabrication of chemically reduced graphene oxide field effect transistors by dielectrophoresis

    International Nuclear Information System (INIS)

    Joung, Daeha; Chunder, A; Zhai, Lei; Khondaker, Saiful I

    2010-01-01

    We demonstrate high yield fabrication of field effect transistors (FET) using chemically reduced graphene oxide (RGO) sheets. The RGO sheets suspended in water were assembled between prefabricated gold source and drain electrodes using ac dielectrophoresis. With the application of a backgate voltage, 60% of the devices showed p-type FET behavior, while the remaining 40% showed ambipolar behavior. After mild thermal annealing at 200 deg. C, all ambipolar RGO FET remained ambipolar with increased hole and electron mobility, while 60% of the p-type RGO devices were transformed to ambipolar. The maximum hole and electron mobilities of the devices were 4.0 and 1.5 cm 2 V -1 s -1 respectively. High yield assembly of chemically derived RGO FET will have significant impact in scaled up fabrication of graphene based nanoelectronic devices.

  13. Multilayer optics for x-ray analysis: design - fabrication - application

    International Nuclear Information System (INIS)

    Dietsch, R.; Holz, Th.; Bruegemann, L.

    2002-01-01

    Full text: The use of multilayer optics induced a decisive extension of opportunities in laboratory based X-ray analysis. With the growing number of different applications, more and more dedicated X-ray optics are required, optimized for the spectral range they are intended to be used for. Both the characteristic of the used X-ray source and the design of the multilayer optics finally define the performance of the conditioned incident beam for the application. In any case, qualified spacer and absorber materials have to be selected for the deposition of the multilayer in respect to the designated X-ray wavelength. X-ray optical devices based on uniform multilayers have the advantage of a wide acceptance angle but show chromatic aberrations. This effect can be avoided by synthesizing a multilayer with a lateral thickness gradient. The gradient ensures that any beam of a certain wavelength emitted from an infinite narrow X-ray source impinging the multilayer optics fulfills the Bragg condition. Three different types of curvature of laterally graded multilayer mirrors are used for X-ray analysis experiments: parabolic, elliptic and planar, which result in parallel, focusing and divergent beam conditions, respectively. Furthermore, the X-ray beam characteristics: intensity, monochromasy, divergence, beam width and brilliance can be additionally conditioned by combining one multilayer optics with either a different optic and/or with a crystal monochromator. The deposition of nanometer-multilayers, used as X-ray optical components, result in extraordinary requirements of the deposition process concerning precision, reproducibility and long term stability. Across a stack of more than 150 individual layers with thicknesses in the range between 1 to 10 nm, a variation of single layer thickness considerably lower than σ D = 0.1 nm and an interface roughness below σ R = 0.25 nm have to be achieved. Thickness homogeneity Δd/d -8 have to be guaranteed across macroscopic

  14. Fabrication and characterization on reduced graphene oxide field effect transistor (RGOFET) based biosensor

    Energy Technology Data Exchange (ETDEWEB)

    Rashid, A. Diyana [School of Microelectronic Engineering, Universiti Malaysia Perlis (UniMAP), Pauh, Perlis (Malaysia); Ruslinda, A. Rahim, E-mail: ruslinda@unimap.edu.my; Fatin, M. F. [Institute of Nano Electronic Engineering, Universiti Malaysia Perlis (UniMAP), 01000 Kangar, Perlis (Malaysia); Hashim, U.; Arshad, M. K. [School of Microelectronic Engineering, Universiti Malaysia Perlis (UniMAP), Pauh, Perlis (Malaysia); Institute of Nano Electronic Engineering, Universiti Malaysia Perlis (UniMAP), 01000 Kangar, Perlis (Malaysia)

    2016-07-06

    The fabrication and characterization on reduced graphene oxide field effect transistor (RGO-FET) were demonstrated using a spray deposition method for biological sensing device purpose. A spray method is a fast, low-cost and simple technique to deposit graphene and the most promising technology due to ideal coating on variety of substrates and high production speed. The fabrication method was demonstrated for developing a label free aptamer reduced graphene oxide field effect transistor biosensor. Reduced graphene oxide (RGO) was obtained by heating on hot plate fixed at various temperatures of 100, 200 and 300°C, respectively. The surface morphology of RGO were examined via atomic force microscopy to observed the temperature effect of produced RGO. The electrical measurement verify the performance of electrical conducting RGO-FET at temperature 300°C is better as compared to other temperature due to the removal of oxygen groups in GO. Thus, reduced graphene oxide was a promising material for biosensor application.

  15. Design, fabrication, and test of a composite material wind turbine rotor blade

    Science.gov (United States)

    Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

    1977-01-01

    The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

  16. Nanorobotic end-effectors: Design, fabrication, and in situ characterization

    Science.gov (United States)

    Fan, Zheng

    Nano-robotic end-effectors have promising applications for nano-fabrication, nano-manufacturing, nano-optics, nano-medical, and nano-sensing; however, low performances of the conventional end-effectors have prevented the widespread utilization of them in various fields. There are two major difficulties in developing the end-effectors: their nano-fabrication and their advanced characterization in the nanoscale. Here we introduce six types of end-effectors: the nanotube fountain pen (NFP), the super-fine nanoprobe, the metal-filled carbon nanotube (m CNT)-based sphere-on-pillar (SOP) nanoantennas, the tunneling nanosensor, and the nanowire-based memristor. The investigations on the NFP are focused on nano-fluidics and nano-fabrications. The NFP could direct write metallic "inks" and fabricating complex metal nanostructures from 0D to 3D with a position servo control, which is critically important to future large-scale, high-throughput nanodevice production. With the help of NFP, we could fabricate the end-effectors such as super-fine nanoprobe and m CNT-based SOP nanoantennas. Those end-effectors are able to detect local flaws or characterize the electrical/mechanical properties of the nanostructure. Moreover, using electron-energy-loss-spectroscopy (EELS) technique during the operation of the SOP optical antenna opens a new basis for the application of nano-robotic end-effectors. The technique allows advanced characterization of the physical changes, such as carrier diffusion, that are directly responsible for the device's properties. As the device was coupled with characterization techniques of scanning-trasmission-electron-microscopy (STEM), the development of tunneling nanosensor advances this field of science into quantum world. Furthermore, the combined STEM-EELS technique plays an important role in our understanding of the memristive switching performance in the nanowire-based memristor. The developments of those nano-robotic end-effectors expend the study

  17. An electrostatic lower stator axial gap wobble motor: design and fabrication

    NARCIS (Netherlands)

    Legtenberg, R.; Legtenberg, Rob; Berenschot, Johan W.; van Baar, J.J.J.; Lammerink, Theodorus S.J.; Elwenspoek, Michael Curt

    1995-01-01

    The fabrication, initial modelling and first results of an electrostatic lower stator axial gap wobble motor are presented. The four mask fabrication process is based on polysilicon surface micromachining techniques. Three to twelve stator pole wobble motor designs have been realized with rotor

  18. Design, modeling, fabrication and characterization of an electret-based MEMS electrostatic energy harvester

    NARCIS (Netherlands)

    Altena, G.; Hohlfeld, D.; Elfrink, R.; Goedbloed, M.H.; Schaijk, R. van

    2011-01-01

    This paper reports on the design, modelling, fabrication and characterization of an electret-based MEMS electrostatic energy harvester with an elegant and robust process flow. The fabrication is based on a SOI wafer with self-aligned electrodes of the variable capacitor. The output current of the

  19. Design and fabrication of advanced EUV diffractive elements

    Energy Technology Data Exchange (ETDEWEB)

    Naulleau, Patrick P.; Liddle, J. Alexander; Salmassi, Farhad; Anderson, Erik H.; Gullikson, Eric M.

    2003-11-16

    As extreme ultraviolet (EUV) lithography approaches commercial reality, the development of EUV-compatible diffractive structures becomes increasingly important. Such devices are relevant to many aspects of EUV technology including interferometry, illumination, and spectral filtering. Moreover, the current scarcity of high power EUV sources makes the optical efficiency of these diffractive structures a paramount concern. This fact has led to a strong interest in phase-enhanced diffractive structures. Here we describe recent advancements made in the fabrication of such devices.

  20. Engineering Design and Fabrication of an Ampere-Class Superconducting Photocathode Electron Gun

    International Nuclear Information System (INIS)

    Ben-Zvi, I.

    2008-01-01

    Over the past three years, Advanced Energy Systems and Brookhaven National Laboratory (BNL) have been collaborating on the design of an Ampere- class superconducting photocathode electron gun. BNL performed the physics design of the overall system and RF cavity under prior programs. Advanced Energy Systems (AES) is currently responsible for the engineering design and fabrication of the electron gun under contract to BNL. We will report on the engineering design and fabrication status of the superconducting photocathode electron gun. The overall configuration of the cryomodule will be reviewed. The layout of the hermitic string, space frame, shielding package, and cold mass will be discussed. The engineering design of the gun cavity and removable cathode will be presented in detail and areas of technical risk will be highlighted. Finally, the fabrication sequence and fabrication status of the gun cavity will be discussed

  1. Computer-Aided Design Method of Warp-Knitted Jacquard Spacer Fabrics

    Directory of Open Access Journals (Sweden)

    Li Xinxin

    2016-06-01

    Full Text Available Based on a further study on knitting and jacquard principles, this paper presents a mathematical design model to make computer-aided design of warp-knitted jacquard spacer fabrics more efficient. The mathematical model with matrix method employs three essential elements of chain notation, threading and Jacquard designing. With this model, the processing to design warp-knitted jacquard spacer fabrics with CAD software is also introduced. In this study, the sports shoes which have separated functional areas according to the feet structure and characteristics of movement are analysed. The results show the different patterns on Jacquard spacer fabrics that are seamlessly stitched with jacquard technics. The computer-aided design method of warp-knitted jacquard spacer fabrics is efficient and simple.

  2. An ultraviolet photodetector fabricated from WO3 nanodiscs/reduced graphene oxide composite material

    International Nuclear Information System (INIS)

    Shao Dali; Sawyer, Shayla; Yu Mingpeng; Lian Jie

    2013-01-01

    A high sensitivity, fast ultraviolet (UV) photodetector was fabricated from WO 3 nanodiscs (NDs)/reduced graphene oxide (RGO) composite material. The WO 3 NDs/reduced GO composite material was synthesized using a facile three-step synthesis procedure. First, the Na 2 WO 4 /GO precursor was synthesized by homogeneous precipitation. Second, the Na 2 WO 4 /GO precursor was transformed into H 2 WO 4 /GO composites by acidification. Finally, the H 2 WO 4 /GO composites were reduced to WO 3 NDs/RGO via a hydrothermal reduction process. The UV photodetector showed a fast transient response and high responsivity, which are attributed to the improved carrier transport and collection efficiency through graphene. The excellent material properties of the WO 3 NDs/RGO composite demonstrated in this work may open up new possibilities for using WO 3 NDs/RGO for future optoelectronic applications. (paper)

  3. Design and Fabrication of an Elastomeric Unit for Soft Modular Robots in Minimally Invasive Surgery

    Science.gov (United States)

    De Falco, Iris; Gerboni, Giada; Cianchetti, Matteo; Menciassi, Arianna

    2015-01-01

    In recent years, soft robotics technologies have aroused increasing interest in the medical field due to their intrinsically safe interaction in unstructured environments. At the same time, new procedures and techniques have been developed to reduce the invasiveness of surgical operations. Minimally Invasive Surgery (MIS) has been successfully employed for abdominal interventions, however standard MIS procedures are mainly based on rigid or semi-rigid tools that limit the dexterity of the clinician. This paper presents a soft and high dexterous manipulator for MIS. The manipulator was inspired by the biological capabilities of the octopus arm, and is designed with a modular approach. Each module presents the same functional characteristics, thus achieving high dexterity and versatility when more modules are integrated. The paper details the design, fabrication process and the materials necessary for the development of a single unit, which is fabricated by casting silicone inside specific molds. The result consists in an elastomeric cylinder including three flexible pneumatic actuators that enable elongation and omni-directional bending of the unit. An external braided sheath improves the motion of the module. In the center of each module a granular jamming-based mechanism varies the stiffness of the structure during the tasks. Tests demonstrate that the module is able to bend up to 120° and to elongate up to 66% of the initial length. The module generates a maximum force of 47 N, and its stiffness can increase up to 36%. PMID:26650236

  4. Design and Fabrication of an Elastomeric Unit for Soft Modular Robots in Minimally Invasive Surgery.

    Science.gov (United States)

    De Falco, Iris; Gerboni, Giada; Cianchetti, Matteo; Menciassi, Arianna

    2015-11-14

    In recent years, soft robotics technologies have aroused increasing interest in the medical field due to their intrinsically safe interaction in unstructured environments. At the same time, new procedures and techniques have been developed to reduce the invasiveness of surgical operations. Minimally Invasive Surgery (MIS) has been successfully employed for abdominal interventions, however standard MIS procedures are mainly based on rigid or semi-rigid tools that limit the dexterity of the clinician. This paper presents a soft and high dexterous manipulator for MIS. The manipulator was inspired by the biological capabilities of the octopus arm, and is designed with a modular approach. Each module presents the same functional characteristics, thus achieving high dexterity and versatility when more modules are integrated. The paper details the design, fabrication process and the materials necessary for the development of a single unit, which is fabricated by casting silicone inside specific molds. The result consists in an elastomeric cylinder including three flexible pneumatic actuators that enable elongation and omni-directional bending of the unit. An external braided sheath improves the motion of the module. In the center of each module a granular jamming-based mechanism varies the stiffness of the structure during the tasks. Tests demonstrate that the module is able to bend up to 120° and to elongate up to 66% of the initial length. The module generates a maximum force of 47 N, and its stiffness can increase up to 36%.

  5. Design and fabrication of a novel self-powered solid-state neutron detector

    Science.gov (United States)

    LiCausi, Nicholas

    key advantages of the novel devices are theoretical neutron detection efficiency of ˜48%, a self-passivating structure that reduces leakage current and detector operation with no bias resulting in extremely low device noise. Processes required to fabricate the 3D type detector were explored and developed in this thesis. The detector capacitance and processing steps have been simulated with MEDICI and TSuprem-4, respectively. Lithography masks were then designed using Cadence. The fabrication process development was conducted in line with standard CMOS grade integrated circuit processing to allow for simple integration with existing fabrication facilities. A number of new processes were developed including the low pressure chemical vapor deposition of conformal boron films using diborane on very high aspect-ratio trenches and holes. Development also included methods for "wet" chemical etching and "dry" reactive ion etching of the deposited boron films. Fabricated detectors were characterized with the transmission line method, 4-point probe, I-V measurements and C-V measurements. Finally the detector response to thermal neutrons was studied. Characterization has shown significant reduction in reverse leakage current density to ˜8x10-8 A/cm2 (nearly 4 orders of magnitude over the previously published data). Results show that the fabrication process developed is capable of producing efficient (˜22.5%) solid-state thermal neutron detectors.

  6. Asymmetric Superhydrophobic/Superhydrophilic Cotton Fabrics Designed by Spraying Polymer and Nanoparticles.

    Science.gov (United States)

    Sasaki, Kaichi; Tenjimbayashi, Mizuki; Manabe, Kengo; Shiratori, Seimei

    2016-01-13

    Inspired by the special wettability of certain natural life forms, such as the high water repellency of lotus leaves, many researchers have attempted to impart superhydrophobic properties to fabrics in academic and industrial contexts. Recently, a new switching system of wettability has inspired a strong demand for advanced coatings, even though their fabrication remains complex and costly. Here, cotton fabrics with asymmetric wettability (one face with natural superhydrophilicity and one face with superhydrophobicity) were fabricated by one-step spraying of a mixture of biocompatible commercial materials, hydrophobic SiO2 nanoparticles and ethyl-α-cyanoacrylate superglue. Our approach involves controlling the permeation of the fabric coatings by changing the distance between the fabric and the sprayer, to make one side superhydrophobic and the other side naturally superhydrophilic. As a result, the superhydrophobic side, with its high mechanical durability, exhibited a water contact angle of 154° and sliding angle of 16°, which meets the requirement for self-cleaning ability of surfaces. The opposite side exhibited high water absorption ability owing to the natural superhydrophilic property of the fabric. In addition, the designed cotton fabrics had blood absorption and clotting abilities on the superhydrophilic side, while the superhydrophobic side prevented water and blood permeation without losing the natural breathability of the cotton. These functions may be useful in the design of multifunctional fabrics for medical applications.

  7. [Design and fabrication of the custom-made titanium condyle by selective laser melting technology].

    Science.gov (United States)

    Chen, Jianyu; Luo, Chongdai; Zhang, Chunyu; Zhang, Gong; Qiu, Weiqian; Zhang, Zhiguang

    2014-10-01

    To design and fabricate the custom-made titanium mandibular condyle by the reverse engineering technology combined with selective laser melting (SLM) technology and to explore the mechanical properties of the SLM-processed samples and the application of the custom-made condyle in the temporomandibular joint (TMJ) reconstruction. The three-dimensional model of the mandibular condyle was obtained from a series of CT databases. The custom-made condyle model was designed by the reverse engineering software. The mandibular condyle was made of titanium powder with a particle size of 20-65 µm as the basic material and the processing was carried out in an argon atmosphere by the SLM machine. The yield strength, ultimate strength, bending strength, hardness, surface morphology and roughness were tested and analyzed. The finite element analysis (FEA) was used to analyze the stress distribution. The complex geometry and the surface of the custom-made condyle can be reproduced precisely by the SLM. The mechanical results showed that the yield strength, ultimate strength, bending strength and hardness were (559±14) MPa, (659±32) MPa, (1 067±42) MPa, and (212±4)HV, respectively. The surface roughness was reduced by sandblast treatment. The custom-made titanium condyle can be fabricated by SLM technology which is time-saving and highly digitized. The mechanical properties of the SLM sample can meet the requirements of surgical implant material in the clinic. The possibility of fabricating custom-made titanium mandibular condyle combined with the FEA opens new interesting perspectives for TMJ reconstruction.

  8. Y-12 product improvements expected to reduce metal production costs and decrease fabrication losses

    International Nuclear Information System (INIS)

    Hassler, Morris E.

    2005-01-01

    The Y-12 National Security Complex (Y-12) supplies uranium metal and uranium oxide feed material for fabrication into fuel for research reactors around the world. Over the past few years, Y-12 has continued to improve its Low Enriched Uranium (LEU) product. The LEU is produced by taking U.S. surplus Highly Enriched Uranium (HEU) and blending it with depleted or natural uranium. The surplus HEU comes from dismantled U.S. weapons parts. Those research reactors that use LEU from Y-12 are making important contributions to international nuclear nonproliferation by using LEU rather than HEU, and helping to disposition former U.S. weapons material. It is clearly understood that the research reactor community must keep fuel costs as low as possible and Y-12 is making every effort to improve efficiencies in producing the uranium through standardizing the chemical specifications as well as the product mass and dimensional qualities. These production cost reductions allows for the U.S. to keep the LEU product price low even with the dramatic increase in the uranium enrichment and feed component market prices in the last few years. This paper will discuss a new standard specification that has been proposed to existing LEU metal customers and fuel fabricators. It will also cover Y-12's progress on a new mold-design that will result in a more uniform, higher quality product and eliminates two steps of the production process. This new product is expected to decrease fabrication losses by 5-10%, depending on the fabricator's process. The paper will include planned activities and the schedule associated with implementation of the new specification and product form. (author)

  9. Design and fabrication of zeolite macro- and micromembranes

    Science.gov (United States)

    Chau, Lik Hang Joseph

    2001-07-01

    The chemical nature of the support surface influences zeolite nucleation, crystal growth and elm adhesion. It had been demonstrated that chemical modification of support surface can significantly alter the zeolite film and has a good potential for large-scale applications for zeolite membrane production. The incorporation of titanium and vanadium metal ions into the structural framework of MFI zeolite imparts the material with catalytic properties. The effects of silica and metal (i.e., Ti and V) content, template concentration and temperature on the zeolite membrane growth and morphology were investigated. Single-gas permeation experiments were conducted for noble gases (He and Ar), inorganic gases (H2, N2, SF6) and hydrocarbons (methane, n-C4, i-C4) to determine the separation performance of these membranes. Using a new fabrication method based on microelectronic fabrication and zeolite thin film technologies, complex microchannel geometry and network (supported zeolite films. The zeolite micropatterns were stable even after repeated thermal cycling between 303 K and 873 K for prolonged periods of time. This work also demonstrates that zeolites (i.e., Sil-1, ZSM-5 and TS-1) can be employed as catalyst, membrane or structural materials in miniature chemical devices. Traditional semiconductor fabrication technology was employed in micromachining the device architecture. Four strategies for the manufacture of zeolite catalytic microreactors were discussed: zeolite powder coating, uniform zeolite film growth, localized zeolite growth, and etching of zeolite-silicon composite film growth inhibitors. Silicalite-1 was also prepared as free-standing membrane for zeolite membrane microseparators.

  10. Design and fabrication procedures of Super-Phenix fuel elements

    International Nuclear Information System (INIS)

    Leclere, J.; Vialard, J.-L.; Delpeyroux, P.

    1975-01-01

    For Super-Phenix fuel assemblies, Phenix technological arrangements will be used again, but they will be simplified as far as possible. The maximum fuel can temperature has been lowered in order to obtain a good behavior of hexagonal tubes and cans at high irradiation levels. An important experimental programme and the experience gained from Phenix operation will confirm the merits of the options retained. The fuel element fabrication is envisaged to take place in the plutonium workshop at Cadarache. Usual procedures will be employed and both reliability and automation will be increased [fr

  11. Design, Fabrication and Test of a Full Scale Copper Tubular Combustion Chamber

    National Research Council Canada - National Science Library

    Cooley, Christine

    2002-01-01

    This paper presents the design fabrication and test of a full scale copper tubular combustion chamber as an enabling technology for future application in a high thrust upper-stage expander-cycle engine...

  12. Design and fabrication of an automatic dual axis solar tracker by ...

    African Journals Online (AJOL)

    International Journal of Engineering, Science and Technology. Vol. 9, No. 2, 2017, pp. ... All rights reserved. Design and fabrication of an automatic dual axis solar tracker by using LDR ..... It may be like a wiper of the car. Nomenclature. LDR.

  13. Current status on detail design and fabrication techniques development of ITER blanket shield block in Korea

    International Nuclear Information System (INIS)

    Kim, Duck Hoi; Cho, Seungyon; Ahn, Mu-Young; Lee, Eun-Seok; Jung, Ki Jung

    2007-01-01

    The allocation of components and systems to be delivered to ITER on an in-kind basis, was agreed between the ITER Parties. Among parties, Korea agreed to procure inboard blanket modules 1, 2 and 6, which consists of FW and shield block. Regarding shield block the detail design and Fabrication techniques development have been undertaken in Korea. Especially manufacturing feasibility study on shield block had been performed and some technical issues for the fabrication were selected. Based on these results, fabrication techniques using EB welding are being developed. Meanwhile, the detail design of inboard standard module has been carried out. The optimization of flow driver design to improve the cooling performance was executed. And, thermo-hydraulic analysis on half block of inboard standard module was performed. In this study, current status and some results from Fabrication techniques development on ITER blanket shield block are described. The detail design activity and results on shield block are also introduced herein. (orig.)

  14. Design and Fabrication of 850 and 980 nm Vertical Cavity Surface Emitting Laser

    National Research Council Canada - National Science Library

    Das, N

    2004-01-01

    .... VCSELs on GaAs substrates were grown by the molecular beam epitaxy technique. In this report we present detailed procedures to design and fabricate 850-nm top-emitting and 980-nm bottom-emitting VCSELs...

  15. Design to fabrication integration and material craftsmanship - A performance driven stone architecture design system based on material, structural and fabrication constraints and criteria

    NARCIS (Netherlands)

    Mostafavi, S.; Tanti, M.

    2014-01-01

    This paper presents a computational design methodology through describing of a case study on stone building system. In addition to establishing a performance driven form-finding methodology, the objective is to redefine local craftsmanship methods as industrial fabrication techniques in order to

  16. Small Displacement, Long Life On-Orbit Compressor Design and Fabrication

    Science.gov (United States)

    Gerlach, C. R.; Schroeder, E. C.; Deffenbaugh, D. D.; Masetta, J. P.

    1989-01-01

    The focus is the generation of technology and fabrication of prototype hardware applicable to seven Space Station compressor system applications. The compressors are of the single acting reciprocating piston type and, in general, may be termed miniature in size compared with normal commercially available equipment. The initial technology development is focused on improved valve designs, and the control of pulsations and heating effects in order to increase compressor efficiency and reduce cycle temperatures, thus permitting significantly increased stage pressure ratios. The initial test compressor was successfully operated at pressure ratios of up to 50:1, and this significant extension of allowable pressure ratio will result in a reduction of the number of required stages and, hence, total hardware thereby reducing system weight and volume. These experiments have also identified the need to employ low shaft speeds, on the order of 250 to 500 rpm, to enhance heat transfer and increase life. The prototype compressor currently being designed, is to be driven by a low-speed brushless dc motor sealed in a case common to the compressor drive mechanism case. The compressor and motor case will communicate with stage suction pressure so that any minor gas leakage past the piston rings will be returned to the suction. Emphasis in this prototype design is being placed on simplicity, durability, commonality of components, and high efficiency.

  17. Design and fabrication of a low-cost Darrieus vertical-axis wind-turbine system, phase 2. Volume 3: Design, fabrication, and site drawing

    Science.gov (United States)

    1983-03-01

    The design, fabrication, and site drawings associated with fabrication, installation, and check out of 100 kW 17 meter Vertical Axis Wind Turbines (VAWTs) were reported. The turbines are Darrieus type VAWTs with rotors 17 meters in diameter and 25.15 meters in height. They can produce 100 kW of electric power at a cost of energy as low as 3 cents per kWh, in an 18 mph wind regime using 12% annualized costs. Four turbines are produced, three are installed and operable.

  18. Mechanical Design of AM Fabricated Prismatic Rods under Torsion

    Directory of Open Access Journals (Sweden)

    Manzhirov Alexander V.

    2017-01-01

    Full Text Available We study the stress-strain state of viscoelastic prismatic rods fabricated or repaired by additive manufacturing technologies under torsion. An adequate description of the processes involved is given by methods of a new scientific field, mechanics of growing solids. Three main stages of the deformation process (before the beginning of growth, in the course of growth, and after the termination of growth are studied. Two versions of statement of two problems are given: (i given the torque, find the stresses, displacements, and torsion; (ii given the torsion, find the stresses, displacements, and torque. Solution methods using techniques of complex analysis are presented. The results can be used in mechanical and instrument engineering.

  19. Reducing Depression in Pregnancy: Designing Multimodel Interventions.

    Science.gov (United States)

    Cunningham, Maddy; Zayas, Luis H.

    2002-01-01

    High levels of stress on low-income, inner-city women from ethnic minority groups often causes both poor maternal functioning and infant development outcomes. This article reviews literature that proposes using several social work treatment options instead a single approach to reduce maternal depression, expand mothers' social networks, and…

  20. Novel silicon stripixel detector: concept, simulation, design, and fabrication

    International Nuclear Information System (INIS)

    Li, Z.

    2004-01-01

    A novel detector concept has been developed in this work that has the necessary properties to provide two-dimensional (2-D) position sensitivity with a moderate number of readout electronic channels and single-sided detector fabrication process. The concept is based on interleaved pixel electrodes arranged in a projective X-Y readout, which makes possible position encoding with minimum number of channels. In further discussions, we refer to this concept as 'stripixel' detector, as it combines the 2-D position resolution of a pixel electrode geometry with the simplicity of the projective readout of a double-sided strip detector. For DC coupled detectors with large pitches (>20 μm), individual pixels are divided into X- and Y-cell that can be interleaved by many different schemes that ensure the charge sharing between them. This type of stripixel detectors is called interleaved stripixel detectors. When the detector pitch goes down (<20 μm), the X and Y-pixel may not have to be interleaved, and they can be connected in an alternating way to X-Y strip readout. This type of stripixel detectors is called alternating stripixel detectors (ASD). For ASD, a position resolution better than 1 μm in two dimensions can be achieved by determining the centroid of the charge collected on pixel electrodes with a granularity in the range of 5-6 μm. For AC coupled detectors, no interleaving scheme may be needed, and there may be no limit on the pitch size, i.e. it may go from pitches in the order of microns, to hundreds of microns or even mm's. This electrode granularity does not pose difficult demands on the lithography and the fabrication technology. This novel detector concept can be applied to any semiconductor detectors/sensors, such as Si, Ge, GaAs, SiC, diamond, etc

  1. Planar microlens with front-face angle: design, fabrication, and characterization

    KAUST Repository

    Hafiz, Md Abdullah Al

    2016-07-08

    This paper studies the effect of microlens front-face angle on the performance of an optical system consisting of a planar-graded refractive index (GRIN) lens pair facing each other separated by a free-space region. The planar silica microlens pairs are designed to facilitate low-loss optical signal propagation in the free-space region between the opposing optical waveguides. The planar lens is fabricated from a 38-μm-thick fluorine-doped silica layer on a silicon substrate. It has a parabolic refractive index profile in the vertical direction, which is achieved by controlled fluorine incorporation in the silica film to collimate the optical beam in the vertical direction. Horizontal beam collimation is achieved by incorporating a horizontal curvature at the front face of the lens defined by deep oxide etch. A generalized 3×3ABCDGH transformation matrix method has been derived to compute the coupling efficiency of such microlens pairs to take front-face angles that may be present due to fabrication variations or limitations and possible input/output optical fiber offset/tilt into considerations. Pairs of such planar GRIN lens with various free-space propagation distances between them ranging from 75 to 2500  μm and with front-face angles of 1.5 deg, 2 deg, and 4 deg have been fabricated and characterized. Beam propagation method simulations have been carried out to substantiate the theoretical and experimental results. The results indicate that the optical loss is reasonably low up to 1.5 deg of front-face angles and increases significantly with further increase in the front-face angle. Analysis shows that for a given system with specific microlens front-face angle, the optical loss can be significantly reduced by properly compensating the vertical position of the input and output fibers.

  2. Planar microlens with front-face angle: design, fabrication, and characterization

    Science.gov (United States)

    Al Hafiz, Md. Abdullah; Michael, Aron; Kwok, Chee-Yee

    2016-07-01

    This paper studies the effect of microlens front-face angle on the performance of an optical system consisting of a planar-graded refractive index (GRIN) lens pair facing each other separated by a free-space region. The planar silica microlens pairs are designed to facilitate low-loss optical signal propagation in the free-space region between the opposing optical waveguides. The planar lens is fabricated from a 38-μm-thick fluorine-doped silica layer on a silicon substrate. It has a parabolic refractive index profile in the vertical direction, which is achieved by controlled fluorine incorporation in the silica film to collimate the optical beam in the vertical direction. Horizontal beam collimation is achieved by incorporating a horizontal curvature at the front face of the lens defined by deep oxide etch. A generalized 3×3 ABCDGH transformation matrix method has been derived to compute the coupling efficiency of such microlens pairs to take front-face angles that may be present due to fabrication variations or limitations and possible input/output optical fiber offset/tilt into considerations. Pairs of such planar GRIN lens with various free-space propagation distances between them ranging from 75 to 2500 μm and with front-face angles of 1.5 deg, 2 deg, and 4 deg have been fabricated and characterized. Beam propagation method simulations have been carried out to substantiate the theoretical and experimental results. The results indicate that the optical loss is reasonably low up to 1.5 deg of front-face angles and increases significantly with further increase in the front-face angle. Analysis shows that for a given system with specific microlens front-face angle, the optical loss can be significantly reduced by properly compensating the vertical position of the input and output fibers.

  3. Planar microlens with front-face angle: design, fabrication, and characterization

    KAUST Repository

    Hafiz, Md Abdullah Al; Michael, Aron; Kwok, Chee-Yee

    2016-01-01

    This paper studies the effect of microlens front-face angle on the performance of an optical system consisting of a planar-graded refractive index (GRIN) lens pair facing each other separated by a free-space region. The planar silica microlens pairs are designed to facilitate low-loss optical signal propagation in the free-space region between the opposing optical waveguides. The planar lens is fabricated from a 38-μm-thick fluorine-doped silica layer on a silicon substrate. It has a parabolic refractive index profile in the vertical direction, which is achieved by controlled fluorine incorporation in the silica film to collimate the optical beam in the vertical direction. Horizontal beam collimation is achieved by incorporating a horizontal curvature at the front face of the lens defined by deep oxide etch. A generalized 3×3ABCDGH transformation matrix method has been derived to compute the coupling efficiency of such microlens pairs to take front-face angles that may be present due to fabrication variations or limitations and possible input/output optical fiber offset/tilt into considerations. Pairs of such planar GRIN lens with various free-space propagation distances between them ranging from 75 to 2500  μm and with front-face angles of 1.5 deg, 2 deg, and 4 deg have been fabricated and characterized. Beam propagation method simulations have been carried out to substantiate the theoretical and experimental results. The results indicate that the optical loss is reasonably low up to 1.5 deg of front-face angles and increases significantly with further increase in the front-face angle. Analysis shows that for a given system with specific microlens front-face angle, the optical loss can be significantly reduced by properly compensating the vertical position of the input and output fibers.

  4. Design and fabrication of conductive polyaniline transducers via computer controlled direct ink writing

    Science.gov (United States)

    Holness, F. Benjamin; Price, Aaron D.

    2017-04-01

    The intractable nature of the conjugated polymer (CP) polyaniline (PANI) has largely limited PANI-based transducers to monolithic geometries derived from thin-film deposition techniques. To address this limitation, we have previously reported additive manufacturing processes for the direct ink writing of three-dimensional electroactive PANI structures. This technology incorporates a modified delta robot having an integrated polymer paste extrusion system in conjunction with a counter-ion induced thermal doping process to achieve these 3D structures. In this study, we employ an improved embodiment of this methodology for the fabrication of functional PANI devices with increasingly complex geometries and enhanced electroactive functionality. Advances in manufacturing capabilities achieved through the integration of a precision pneumatic fluid dispenser and redesigned high-pressure end-effector enable extrusion of viscous polymer formulations, improving the realizable resolutions of features and deposition layers. The integration of a multi-material dual-extrusion end-effector has further aided the fabrication of these devices, enabling the concurrent assembly of passive and active structures, which reduces the limitations on device geometry. Subsequent characterization of these devices elucidates the relationships between polymer formulation, process parameters, and device design such that electromechanical properties can be tuned according to application requirements. This methodology ultimately leads to the improved manufacturing of electroactive polymer-enabled devices with high-resolution 3D features and enhanced electroactive performance.

  5. Meter Designs Reduce Operation Costs for Industry

    Science.gov (United States)

    2013-01-01

    Marshall Space Flight Center collaborated with Quality Monitoring and Control (QMC) of Humble, Texas, through a Space Act Agreement to design a balanced flow meter for the Space Shuttle Program. QMC founded APlus-QMC LLC to commercialize the technology, which has contributed to 100 new jobs, approximately $250,000 in yearly sales, and saved customers an estimated $10 million.

  6. Surface characteristics of coated polyester fabric with reduced graphene oxide and polypyrrole

    Energy Technology Data Exchange (ETDEWEB)

    Berendjchi, Amirhosein [Department of Textile Engineering, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Khajavi, Ramin, E-mail: khajavi@azad.ac.ir [Nano Technology Research Center, South Tehran Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Yousefi, Ali Akbar [Faculty of Polymer Processing, Iran Polymer and Petrochemical Institute, Tehran (Iran, Islamic Republic of); Yazdanshenas, Mohammad Esmail [Department of Textile Engineering, Yazd Branch, Islamic Azad University, Yazd (Iran, Islamic Republic of)

    2016-03-30

    Graphical abstract: - Highlights: • PET in form of film or membrane is hydrophobic and its wetting behavior follows the Wenzel wetting theory. In the form of textile materials it shows hydrophilicity. • rGO coated PET fabric shows hydrophobicity and its wetting behavior places between Wenzel and Cassie–Baxter models. • PET coated fabric by PPy shows superhydrophobicity and its wetting behavior is consistence with Cassie–Baxter model. • Due to oxidation of the rGO during in situ synthesis of PPy the rGO–PPy coated PET shows hydrophilicity. - Abstract: In this study, the influence of coating polyethylene terephthalate (PET) fabric with reduced graphene oxide (rGO) and polypyrrole (PPy), individually or in combination (rGO–PPy), on surface chemistry and roughness (focusing on wetting behavior), were analyzed systematically. Characterization was carried out by observing the topography (atomic force microscopy – AFM) and stating surface analysis (X-ray photoelectron spectroscopy – XPS), contact angles (goniometry), water shedding angles, and surface energy values of the samples. The results showed that the contact angles of pristine (uncoated), GO and rGO–PPy coated samples were 0°, while it was 92°, 123° and 151° for hot pressed (2nd pristine sample), rGO and PPy samples, respectively. A zero contact angle for PET sample was due to its wicking ability. Results were interpreted with Young, Wenzel and Cassie Baxter equations. It was found that PPy coated samples were consistent with Cassie–Baxter equation, while rGO placed between Wenzel and Cassie–Baxter wetting models.

  7. Holographic Fabrication of Designed Functional Defect Lines in Photonic Crystal Lattice Using a Spatial Light Modulator

    Directory of Open Access Journals (Sweden)

    Jeffrey Lutkenhaus

    2016-04-01

    Full Text Available We report the holographic fabrication of designed defect lines in photonic crystal lattices through phase engineering using a spatial light modulator (SLM. The diffracted beams from the SLM not only carry the defect’s content but also the defect related phase-shifting information. The phase-shifting induced lattice shifting in photonic lattices around the defects in three-beam interference is less than the one produced by five-beam interference due to the alternating shifting in lattice in three beam interference. By designing the defect line at a 45 degree orientation and using three-beam interference, the defect orientation can be aligned with the background photonic lattice, and the shifting is only in one side of the defect line, in agreement with the theory. Finally, a new design for the integration of functional defect lines in a background phase pattern reduces the relative phase shift of the defect and utilizes the different diffraction efficiency between the defect line and background phase pattern. We demonstrate that the desired and functional defect lattice can be registered into the background lattice through the direct imaging of designed phase patterns.

  8. Design and fabrication of a radially-fed implosion heating coil

    International Nuclear Information System (INIS)

    Hansborough, L.D.; Dickinson, J.M.; Melton, J.G.; Nunnally, W.C.

    1977-01-01

    A radially-fed implosion heating coil has been designed and fabricated at the Los Alamos Scientific Laboratory. The M arshall coil is a copper-plate-on-epoxy-substrate coil designed to utilize up to 200- kV to produce a 1-T magnetic field in a 20-cm bore with a risetime of no more than 250-ns. The design and fabrication process of this coil and the design of the high-voltage stand for the Marshall coil are discussed

  9. Design, fracture control, fabrication, and testing of pressurized space-vehicle structures

    Science.gov (United States)

    Babel, H. W.; Christensen, R. H.; Dixon, H. H.

    1974-01-01

    The relationship between analysis, design, fabrication, and testing of thin shells is illustrated by Saturn S-IVB, Thor, Delta, and other single-use and reusable large-size cryogenic aluminum tankage. The analyses and design to meet the design requirements are reviewed and include consideration of fracture control, general instability, and other failure modes. The effect of research and development testing on the structure is indicated. It is shown how fabrication and nondestructive and acceptance testing constrain the design. Finally, qualification testing is reviewed to illustrate the extent of testing used to develop the Saturn S-IVB.

  10. Mechanical design and fabrication processes for the ALS third-harmonic cavities

    International Nuclear Information System (INIS)

    Franks, M.; Henderson, T.; Hernandez, K.; Otting, D.; Plate, D.; Rimmer, R.

    1999-01-01

    It is planned to install five third-harmonic (1.5 GHz) RF Cavities in May/June 1999 as an upgrade to the Advanced Light Source (ALS) at Lawrence Berkeley National Laboratory (LBNL). This paper presents mechanical design features, their experiences in using electronic design models to expedite the manufacturing process, and the fabrication processes employed to produce these cavities for the ALS. They discuss some of the lessons learned from the PEP-II RF Cavity design and fabrication, and outline the improvements incorporated in the new design. They also report observations from the current effort

  11. DOUBLE SHEAR DESIGN TO REDUCED STAMPING FORCE

    Directory of Open Access Journals (Sweden)

    Rudi Kurniawan Arief

    2017-12-01

    Full Text Available Ideally processing of part using stamping machine using only 70-80 % of available force to keep machine in good shape for a long periods. But in some certain case the force may equal to or exceed the available maximum force so the company must sent the process to another outsource company. A case found in a metal stamping company where a final product consist of 3 parts to assembly with one part exceeded the force of available machine. This part can only process in a 1000 tons machine while this company only have 2 of this machine with full workload. Sending this parts outsource will induce delivery problems because other parts are processed, assembled and paint inhouse, this also need additional transportation cost and extra supervision to ensure the quality and delivery schedule. The only exit action of this problem is by reducing the force tonnage. This paper using punch inclining method to reduce the force. The incline punch will distributed the force along the inclined surface that reduce stamping force as well. Inclined surface of punch also cause another major problems that the product becoming curved after process. This problems solved with additional flattening process that add more process cost but better than to outsource the process. Chisel type of inclining punch tip was choosen to avoid worst deformation of product. This paper will give the scientific recomendation to the company.

  12. DESIGN, FABRICATION, AND TESTING OF AN ADVANCED, NON-POLLUTING TURBINE DRIVE GAS GENERATOR

    International Nuclear Information System (INIS)

    Unknown

    2002-01-01

    The objectives of this report period were to complete the development of the Gas Generator design, which was done; fabricate and test of the non-polluting unique power turbine drive gas Gas Generator, which has been postponed. Focus during this report period has been to complete the brazing and bonding necessary to fabricate the Gas Generator hardware, continue making preparations for fabricating and testing the Gas Generator, and continuing the fabrication of the Gas Generator hardware and ancillary hardware in preparation for the test program. Fabrication is more than 95% complete and is expected to conclude in early May 2002. the test schedule was affected by relocation of the testing to another test supplier. The target test date for hot fire testing is now not earlier than June 15, 2002

  13. Design and Fabrication of a Free-Form Reciprocal Roof

    DEFF Research Database (Denmark)

    Parigi, Dario

    2015-01-01

    The paper presents the framework and the design and construction process of a freeform reciprocal pavilion realized during a one-week long workshop with the students of the 1st semester of the Master of Science in Architecture and Design, fall 2014, at Aalborg University. The workshop didactic...... of relations between design parameters and a wide array of measurable performances. Due to the reciprocal structures geometric complexity, the shape generation process is handled using the Reciprocalizer, a software tool developed by the author that embeds in a computational environment the constructional...... logic of reciprocal structures. It enables to engage in real time in iterative processes that allows unfolding the geometric complexity and turn it into a source of inspiration for expanding the design space and triggering the development of unique, adapted and integrated design solutions. Reciprocal...

  14. The usefulness of Al face block fabrication for reducing exposure dose of thyroid glands in mammography

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Eun Ae [Dept. of Diagnostic Radiology, Korea University Guro Hospital, Seoul (Korea, Republic of); Lee, In Ja [Dept. of Radiologic Technology, Dongnam Health College, Suwon (Korea, Republic of)

    2013-03-15

    Currently, there are many studies being conducted around the world to reduce exposure dose to radiation for patients to receive medical treatments in a safe environment. We developed and fabricated of this shield that the patients are protected from the radiation and are need of safety control during breast imaging. In this study, for breast imaging, GE Senography 2000D were used and set at SID 65 cm, 28 kVp, and 63 mAs. The measuring instrument was Flukes Victoreen 6000-529. And we performed Face Block on with 30 patients. The chamber on the actual thyroid glands to take CC and MLO and measure the dosage before and after wearing the Face Block. For the results, after wearing the Face Block, exposure was decreased by 53.8%-100% and 65.8% in average in CC View and by 50%-100% and 60.7% in average in MLO View. The development of the Face Block that practically decreased the exposure dose of thyroid glands, crystalline eyes during breast imaging and reduced the patients anxiety during breast imaging. The Face Block is expected to improve patients satisfaction and contribute to reducing patients exposure dose, but more efforts should be made to reduce exposure dose to medical radiation.

  15. Spin valve sensor for biomolecular identification: Design, fabrication, and characterization

    Science.gov (United States)

    Li, Guanxiong

    Biomolecular identification, e.g., DNA recognition, has broad applications in biology and medicine such as gene expression analysis, disease diagnosis, and DNA fingerprinting. Therefore, we have been developing a magnetic biodetection technology based on giant magnetoresistive spin valve sensors and magnetic nanoparticle (developed for the magnetic nanoparticle detection, assuming the equivalent average field of magnetic nanoparticles and the coherent rotation of spin valve free layer magnetization. Micromagnetic simulations have also been performed for the spin valve sensors. The analytical model and micromagnetic simulations are found consistent with each other and are in good agreement with experiments. The prototype spin valve sensors have been fabricated at both micron and submicron scales. We demonstrated the detection of a single 2.8-mum magnetic microbead by micron-sized spin valve sensors. Based on polymer-mediated self-assembly and fine lithography, a bilayer lift-off process was developed to deposit magnetic nanoparticles onto the sensor surface in a controlled manner. With the lift-off deposition method, we have successfully demonstrated the room temperature detection of monodisperse 16-nm Fe3O 4 nanoparticles in a quantity from a few tens to several hundreds by submicron spin valve sensors, proving the feasibility of the nanoparticle detection. As desired for quantitative biodetection, a fairly linear dependence of sensor signal on the number of nanoparticles has been confirmed. The initial detection of DNA hybridization events labeled by magnetic nanoparticles further proved the magnetic biodetection concept.

  16. Advances in target design and fabrication for experiments on NIF

    Directory of Open Access Journals (Sweden)

    Obrey K.

    2013-11-01

    Full Text Available The ability to build target platforms for National Ignition Facility (NIF is a key feature in LANL's (Los Alamos National Laboratory Target Fabrication Program. We recently built and manufactured the first LANL targets to be fielded on NIF in March 2011. Experiments on NIF require precision component manufacturing and accurate knowledge of the materials used in the targets. The characterization of foams and aerogels, the Be ignition capsule, and machining unique components are of main material focus. One important characterization metric the physics' have determined is that the knowledge of density gradients in foams is important. We are making strides in not only locating these density gradients in aerogels and foams as a result of how they are manufactured and machined but also quantifying the density within the foam using 3D confocal micro x-ray fluorescence (μXRF imaging and 3D x-ray computed tomography (CT imaging. In addition, collaborative efforts between General Atomics (GA and LANL in the characterization of the NIF Ignition beryllium capsule have shown that the copper in the capsule migrates radially from the capsule center.

  17. Design, Fabrication, Characterization and Modeling of Integrated Functional Materials

    Science.gov (United States)

    2014-10-01

    The aim of this project is to design a biocompatible package that will deliver the artificial platelets and other hemostatic accelerants (i.e...Encapsulation of magnetic particles within poly(N-isopropylacrylamide) (PNIPAM) via a process known as emulsion polymerization [34,35,38] has...deliver the package ” to the targeted wound site as discussed in the next section. Design of the platelet delivery system This project focusses on

  18. The design and fabrication of two portal vein flow phantoms by different methods

    Energy Technology Data Exchange (ETDEWEB)

    Yunker, Bryan E., E-mail: bryan.yunker@ucdenver.edu; Lanning, Craig J.; Shandas, Robin; Hunter, Kendall S. [Department of Bioengineering, University of Colorado – Denver/Anschutz, 12700 East 19th Avenue, MS 8607, Aurora, Colorado 80045 (United States); Dodd, Gerald D., E-mail: gerald.dodd@ucdenver.edu; Chang, Samuel; Scherzinger, Ann L. [Department of Radiology, University of Colorado – SOM, 12401 East 17th Avenue, Mail Stop L954, Aurora, Colorado 80045 (United States); Chen, S. James, E-mail: james.chen@ucdenver.edu [Department of Medicine, University of Colorado Denver, Colorado 80045 and Department of Medicine/Cardiology, University of Colorado – SOM, 12401 East 17th Avenue, Mail Stop B132, Aurora, Colorado 80045 (United States); Feng, Yusheng, E-mail: yusheng.feng@utsa.edu [Department of Mechanical Engineering, University of Texas – San Antonio, One UTSA Circle, Mail Stop: AET 2.332, San Antonio, Texas 78249–0670 (United States)

    2014-02-15

    Purpose: This study outlines the design and fabrication techniques for two portal vein flow phantoms. Methods: A materials study was performed as a precursor to this phantom fabrication effort and the desired material properties are restated for continuity. A three-dimensional portal vein pattern was created from the Visual Human database. The portal vein pattern was used to fabricate two flow phantoms by different methods with identical interior surface geometry using computer aided design software tools and rapid prototyping techniques. One portal flow phantom was fabricated within a solid block of clear silicone for use on a table with Ultrasound or within medical imaging systems such as MRI, CT, PET, or SPECT. The other portal flow phantom was fabricated as a thin walled tubular latex structure for use in water tanks with Ultrasound imaging. Both phantoms were evaluated for usability and durability. Results: Both phantoms were fabricated successfully and passed durability criteria for flow testing in the next project phase. Conclusions: The fabrication methods and materials employed for the study yielded durable portal vein phantoms.

  19. Design and fabrication of Si-HDPE hybrid Fresnel lenses for infrared imaging systems.

    Science.gov (United States)

    Manaf, Ahmad Rosli Abdul; Sugiyama, Tsunetoshi; Yan, Jiwang

    2017-01-23

    In this work, novel hybrid Fresnel lenses for infrared (IR) optical applications were designed and fabricated. The Fresnel structures were replicated from an ultraprecision diamond-turned aluminum mold to an extremely thin layer (tens of microns) of high-density polyethylene polymer, which was directly bonded onto a flat single-crystal silicon wafer by press molding without using adhesives. Night mode imaging results showed that the fabricated lenses were able to visualize objects in dark fields with acceptable image quality. The capability of the lenses for thermography imaging was also demonstrated. This research provides a cost-effective method for fabricating ultrathin IR optical components.

  20. Magnetic bimetallic nanoparticles supported reduced graphene oxide nanocomposite: Fabrication, characterization and catalytic capability

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei; Wu, Tao; Xu, Xiaoyang; Xia, Fengling; Na, Heya [School of Science, Tianjin University, Tianjin 300072 (China); Liu, Yu, E-mail: liuyuls@163.com [School of Science, Tianjin University, Tianjin 300072 (China); Qiu, Haixia [School of Science, Tianjin University, Tianjin 300072 (China); Wang, Wei [School of Chemical Engineering, Tianjin University, Tianjin 300072 (China); Gao, Jianping, E-mail: jianpinggao2012@126.com [School of Science, Tianjin University, Tianjin 300072 (China)

    2015-04-15

    Highlights: • Ni and Ag nanoparticles loaded on RGO (Ni–Ag@RGO) were fabricated in a one-pot reaction. • The Ni–Ag@RGO were excellent catalysts for the reduction of 4-nitrophenol. • The Ni–Ag@RGO showed superior catalytic activity for photodegradation of methyl orange. • The Ni–Ag@RGO exhibit good reusability in a magnetic field. - Abstract: A facile method for preparing Ni–Ag bimetallic nanoparticles supported on reduced graphene oxide (Ni–Ag@RGO hybrid) has been established. Hydrazine hydrate was used as the reducing agent to reduce the graphene oxide, Ni{sup 2+} and Ag{sup +} to form Ni–Ag@RGO hybrid. The prepared hybrid was further characterized by X-ray diffraction, thermogravimetric analysis, X-ray photoelectron spectroscopy, and transmission electron microscopy. Interestingly, the prepared material shown good magnetic properties, which were determined by vibrating sample magnetometer. In addition, the Ni–Ag@RGO hybrid exhibited excellent catalytic activity for the reduction of 4-nitrophenol and the photodegradation of methyl orange. The catalytic process was monitored by determining the change in the concentration of the reactants with time using ultraviolet–visible absorption spectroscopy. After completion of the reaction, the catalyst can be separated from the reaction system simply under a magnet field and shows good recyclability.

  1. Design and fabrication of carbon nanotube field-emission cathode with coaxial gate and ballast resistor.

    Science.gov (United States)

    Sun, Yonghai; Yeow, John T W; Jaffray, David A

    2013-10-25

    A low density vertically aligned carbon nanotube-based field-emission cathode with a ballast resistor and coaxial gate is designed and fabricated. The ballast resistor can overcome the non-uniformity of the local field-enhancement factor at the emitter apex. The self-aligned fabrication process of the coaxial gate can avoid the effects of emitter tip misalignment and height non-uniformity. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. An electrostatic lower stator axial gap wobble motor: design and fabrication

    OpenAIRE

    Legtenberg, R.; Legtenberg, Rob; Berenschot, Johan W.; van Baar, J.J.J.; Lammerink, Theodorus S.J.; Elwenspoek, Michael Curt

    1995-01-01

    The fabrication, initial modelling and first results of an electrostatic lower stator axial gap wobble motor are presented. The four mask fabrication process is based on polysilicon surface micromachining techniques. Three to twelve stator pole wobble motor designs have been realized with rotor radii of 50 and 100 micrometer. A theoretical model predicts torque generations in the nNm range at high electrostatic fields. Motors have typically been operated between 10 and 20 Volts. Initial exper...

  3. Performance and Fabrication Status of TREAT LEU Conversion Conceptual Design Concepts

    Energy Technology Data Exchange (ETDEWEB)

    IJ van Rooyen; SR Morrell; AE Wright; E. P Luther; K Jamison; AL Crawford; HT III Hartman

    2014-10-01

    Resumption of transient testing at the TREAT facility was approved in February 2014 to meet U.S. Department of Energy (DOE) objectives. The National Nuclear Security Administration’s Global Threat Reduction Initiative Convert Program is evaluating conversion of TREAT from its existing highly enriched uranium (HEU) core to a new core containing low enriched uranium (LEU). This paper describes briefly the initial pre-conceptual designs screening decisions with more detailed discussions on current feasibility, qualification and fabrication approaches. Feasible fabrication will be shown for a LEU fuel element assembly that can meet TREAT design, performance, and safety requirements. The statement of feasibility recognizes that further development, analysis, and testing must be completed to refine the conceptual design. Engineering challenges such as cladding oxidation, high temperature material properties, and fuel block fabrication along with neutronics performance, will be highlighted. Preliminary engineering and supply chain evaluation provided confidence that the conceptual designs can be achieved.

  4. Reducing global warming though advanced vehicle design

    Energy Technology Data Exchange (ETDEWEB)

    Evans, R.L. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Mechanical Engineering

    2005-07-01

    This paper examines the complete energy conversion chain in order to make the choice of primary energy source for any particular application easier to understand. Alternatives to the internal combustion engine as the sole power source for vehicular propulsion are discussed. Some form of hybrid electric vehicle propulsion system is suggested as being a likely choice to reduce fossil fuel consumption and CO{sub 2} emissions from the transportation sector. The paper concluded that the use of hydrogen as a carrier does not appear to be particularly attractive. However, when hydrogen is made by electrolysis using electricity from sustainable primary resources, such as renewable energy or nuclear power, there is no production of greenhouse gases. The development of the plug-in or grid-connected hybrid electric vehicle that uses electricity from the grid to charge a battery rather than to generate hydrogen and maintains a small fossil-fuelled engine as a back-up device appears to lead to significant greenhouse gas reductions comparable to those from a conventional fossil-fuelled vehicle. 3 refs., 1 tab., 5 figs.

  5. Direct electrochemistry and electrocatalysis of lobetyolin via magnetic functionalized reduced graphene oxide film fabricated electrochemical sensor

    International Nuclear Information System (INIS)

    Sun, Bolu; Gou, Xiaodan; Bai, Ruibin; Abdelmoaty, Ahmed Attia Ahmed; Ma, Yuling; Zheng, Xiaoping; Hu, Fangdi

    2017-01-01

    A novel lobetyolin electrochemical sensor based on a magnetic functionalized reduced graphene oxide/Nafion nanohybrid film has been introduced in this work. The magnetic functionalized reduced graphene oxide was characterized by fourier transform infrared spectroscopy, atomic force microscope, X-ray diffraction, transmission electron microscopy and thermogravimetric analysis. The scanning electron microscopy characterized the morphology and microstructure of the prepared sensors, and the electrochemical effective surface areas of the prepared sensors were also calculated by chronocoulometry method. The electrochemical behavior of lobetyolin on the magnetic functionalized reduced graphene oxide/Nafion nanohybrid modified glassy carbon electrode was investigated by cyclic voltammetry and differential pulse voltammetry in a phosphate buffer solution of pH 6.0. The electron-transfer coefficient (α), electron transfer number (n), and electrode reaction rate constant (Κs) were calculated as 0.78, 0.73, and 4.63 s −1 , respectively. Under the optimized conditions, the sensor based on magnetic functionalized reduced graphene oxide/Nafion showed a linear voltammetric response to the lobetyolin concentration at 1.0 × 10 −7 to 1.0 × 10 −4 mol/L with detection limit (S/N = 3)of 4.3 × 10 −8 mol/L. The proposed sensor also displayed acceptable reproducibility, long-term stability, and high selectivity, and performs well for analysis of lobetyolin in real samples. The voltammetric sensor was successfully applied to detect lobetyolin in Codonopsis pilosula with recovery values in the range of 96.12% –102.66%. - Graphical abstract: Schematic diagram of the synthesis of MrGO hybrid and the fabrication process of the MrGO/Nafion/GCE for determination of lobetyolin. Display Omitted - Highlights: • The MrGO/Nafion@GCE electrochemical sensor was successfully fabricated. • The prepared MrGO was characterized by AFM, XRD, FTIR, VSM, TEM and SEM. • The proposed

  6. Direct electrochemistry and electrocatalysis of lobetyolin via magnetic functionalized reduced graphene oxide film fabricated electrochemical sensor

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Bolu [School of Pharmacy, Lanzhou University, Lanzhou 730000 (China); Gou, Xiaodan [School of Chemistry and Chemical Engineering, Nanjing University, 210046 (China); Bai, Ruibin; Abdelmoaty, Ahmed Attia Ahmed; Ma, Yuling; Zheng, Xiaoping [School of Pharmacy, Lanzhou University, Lanzhou 730000 (China); Hu, Fangdi, E-mail: hufd@lzu.edu.cn [School of Pharmacy, Lanzhou University, Lanzhou 730000 (China)

    2017-05-01

    A novel lobetyolin electrochemical sensor based on a magnetic functionalized reduced graphene oxide/Nafion nanohybrid film has been introduced in this work. The magnetic functionalized reduced graphene oxide was characterized by fourier transform infrared spectroscopy, atomic force microscope, X-ray diffraction, transmission electron microscopy and thermogravimetric analysis. The scanning electron microscopy characterized the morphology and microstructure of the prepared sensors, and the electrochemical effective surface areas of the prepared sensors were also calculated by chronocoulometry method. The electrochemical behavior of lobetyolin on the magnetic functionalized reduced graphene oxide/Nafion nanohybrid modified glassy carbon electrode was investigated by cyclic voltammetry and differential pulse voltammetry in a phosphate buffer solution of pH 6.0. The electron-transfer coefficient (α), electron transfer number (n), and electrode reaction rate constant (Κs) were calculated as 0.78, 0.73, and 4.63 s{sup −1}, respectively. Under the optimized conditions, the sensor based on magnetic functionalized reduced graphene oxide/Nafion showed a linear voltammetric response to the lobetyolin concentration at 1.0 × 10{sup −7} to 1.0 × 10{sup −4} mol/L with detection limit (S/N = 3)of 4.3 × 10{sup −8} mol/L. The proposed sensor also displayed acceptable reproducibility, long-term stability, and high selectivity, and performs well for analysis of lobetyolin in real samples. The voltammetric sensor was successfully applied to detect lobetyolin in Codonopsis pilosula with recovery values in the range of 96.12% –102.66%. - Graphical abstract: Schematic diagram of the synthesis of MrGO hybrid and the fabrication process of the MrGO/Nafion/GCE for determination of lobetyolin. Display Omitted - Highlights: • The MrGO/Nafion@GCE electrochemical sensor was successfully fabricated. • The prepared MrGO was characterized by AFM, XRD, FTIR, VSM, TEM and SEM.

  7. Design and Fabrication of a Reconfigurable MEMS-Based Antenna

    KAUST Repository

    Martinez, Miguel Angel Galicia

    2011-01-01

    According to the high gain obtained in a lossy silicon substrate and the compatibility of the custom MEMS process with the state of the art standard CMOS process, it is believed that the design of this antenna can lead to efficient and low cost reconfigurable millimeter-wave System-on-Chip (SoC) solution.

  8. Design, fabrication and SNOM investigation of plasmonic devices

    DEFF Research Database (Denmark)

    Malureanu, Radu; Zenin, Vladimir A.; Andryieuski, Andrei

    2016-01-01

    Surface plasmon-polaritons are a possible solution for on-chip transportation and manipulation of information. Although there are several possibilities for designing the plasmonic waveguides, the two major caveats for all of them are the coupling to/from external sources and the losses they exhib...

  9. Design and fabrication of a wind turbine blade | Laryea | Ghana ...

    African Journals Online (AJOL)

    Dimensions and weights were measured to determine the possibilities of its performance. Factors that affect the spinning of the blade include the weight, blade count and its aerodynamic features. The new blades are assumed to be more reliable and efficient than wholly wood design. The calculated wind speed and power ...

  10. Design, fabrication and operating experience of Monju ex-vessel fuel storage tank

    International Nuclear Information System (INIS)

    Yokota, Yoshio; Yamagishi, Yoshiaki; Kuroha, Mitsuo; Inoue, Tatsuya

    1995-01-01

    In FBRs there are two methods of storing and cooling the spent fuel - the in-vessel storage and the ex-vessel storage. Because of the sodium leaks through the tank at the beginning of pre-operation, the utilization of the ex-vessel fuel storage tank (EVST) of some FBR plant has been changed from the ex-vessel fuel storage to the interim fuel transfer tank. This led to reactor designers focusing on the material, structure and fabrication of the carbon steel sodium storage tanks worldwide. The Monju EVST was at the final stage of the design, when the leaks occurred. The lesson learned from that experience and the domestic fabrication technology are reflected to the design and fabrication of the Monju EVST. This paper describes the design, fabrication and R and D results for the tank, and operating experience in functional test. The items to be examined are as follows: (1) Overall structure of the tank and design philosophy on the function, (2) Structure of the cover shielding plug and its design philosophy, (3) Structures of the rotating rack and its bearings, and their design philosophy, (4) Cooling method and its design philosophy, (5) Structure and fabrication of the cooling coil support inside EVST with comparison of leaked case, (6) R and D effort for items above. The fabrication of the Monju EVST started in August 1986 and it was shipped to the site in March 1990. Installation was completed in November 1990, and sodium fill after pre-heating started in 1991. The operation has been continued since September 1992. In 1996 when the first spent fuel is stored, its total functions will be examined. (author)

  11. Design, fabrication and characterization of a novel gas microvalve using micro- and fine-machining

    NARCIS (Netherlands)

    Fazal, I.; Louwerse, M.C.; Jansen, Henricus V.; Elwenspoek, Michael Curt

    2006-01-01

    In this paper, we present the design, fabrication and characterization of a novel gas microvalve realized by combining micro- and fine-machining techniques. The design is for high flow rates at high pressure difference between inlet and outlet, burst pressure of up to 15 bars. There is no power

  12. Design and fabrication of soft x-ray mirrors

    Energy Technology Data Exchange (ETDEWEB)

    Kawata, Masaru; Sasai, Hiroyuki; Sano, Kazuo [Shimadzu Corp., Production Engineering Laboratory, Kyoto (Japan)

    2000-03-01

    Soft x-ray photoelectron spectroscopic technology is important for measuring the chemical status of material surface in the LSI manufacturing process. We report on non-spherical mirrors focusing laser-induced plasma soft x-ray to fine sample surface. We designed toric and ellipsoidal mirror as soft x-ray condensing means, simulated focusing image, manufactured mirror surface on fused quartz substrate, and measured form accuracy. (author)

  13. Design and fabrication of shielding for gamma spectrometry

    International Nuclear Information System (INIS)

    Mariano H, E.

    1991-05-01

    To have a system of gamma spectrometry in the Radiological Mobile Unit No. 1 (UMOR-1) was designed and manufactured an armor-plating appropriate to this, to make analysis of radioactive samples in place in the event of a radiological emergency, besides being able to give support to the Management of Radiological Safety, and even to give service of sample analysis of other Institutions. (Author)

  14. Wind Turbine design and fabrication to power street lights

    Directory of Open Access Journals (Sweden)

    Khan Mohammad

    2017-01-01

    Full Text Available The objective of this work was to design and build a wind turbine which can be used to power small street lights. Considering the typical wind speeds in Abu Dhabi, UAE and ease of construction, the design of the wind turbine was chosen to be Sea Hawk design from vertical axis wind turbine category. A three phase AC generator was used for its availability over the DC motors within the region. A 12V battery was used for storage and a charge controller was used for controlling the charge flow into the battery and for controlling the turbine rotation when the battery is fully charged. The blades used in the turbine were made of foam board according to the NACA 0018 airfoil shape with a chord length of 15cm. The connecting shaft was made of stainless steel. Structural analysis and CFD analysis were performed along with other calculations. Testing was executed to calculate the voltage output from the turbine at different wind speeds. The maximum voltage the turbine produced at 6.4 m/s wind speed was 2.4Vand the rotational speed of the turbine was 60.3 rpm.

  15. Helium-cooled pebble bed test blanket module alternative design and fabrication routes

    International Nuclear Information System (INIS)

    Lux, M.

    2007-01-01

    According to first results of the recently started European DEMO study, a new blanket integration philosophy was developed applying so-called multi-module segments. These consist of a number of blanket modules flexibly mounted onto a common vertical manifold structure that can be used for replacing all modules in one segment at one time through vertical remote-handling ports. This principle gives new freedom in the design choices applied to the blanket modules itself. Based on the alternative design options considered for DEMO also the ITER test blanket module was newly analyzed. As a result of these activities it was decided to keep the major principles of the reference design like stiffening grid, breeder unit concept and perpendicular arrangement of pebble beds related to the First Wall because of the very positive results of thermo-mechanical and neutronics studies. The present paper gives an overview on possible further design optimization and alternative fabrication routes. One of the most significant improvements in terms of the hydraulic performance of the Helium cooled reactor can be reached with a new First Wall concept. That concept is based on an internal heat transfer enhancement technique and allows drastically reducing the flow velocity in the FW cooling channels. Small ribs perpendicular to the flow direction (transverse-rib roughness) are arranged on the inner surface of the First Wall cooling channels at the plasma side. In the breeder units cooling plates which are mostly parallel but bent into U-shape at the plasma-side are considered. In this design all flow channels are parallel and straight with the flow entering on one side of the parallel plate sections and exiting on the other side. The ceramic pebble beds are embedded between two pairs of such type of cooling plates. Different modifications could possibly be combined, whereby the most relevant discussed in this paper are (i) rib-cooled First Wall channels, (ii) U-bent cooling plates for

  16. Sensors advancements in modeling, design issues, fabrication and practical applications

    CERN Document Server

    Mukhopadhyay, Subhash Chandra

    2008-01-01

    Sensors are the most important component in any system and engineers in any field need to understand the fundamentals of how these components work, how to select them properly and how to integrate them into an overall system. This book has outlined the fundamentals, analytical concepts, modelling and design issues, technical details and practical applications of different types of sensors, electromagnetic, capacitive, ultrasonic, vision, Terahertz, displacement, fibre-optic and so on. The book: addresses the identification, modeling, selection, operation and integration of a wide variety of se

  17. Ceramic Prototypes – Design, Computation, and Digital Fabrication

    Directory of Open Access Journals (Sweden)

    M. Bechthold

    2016-12-01

    Full Text Available Research in ceramic material systems at Harvard University has introduced a range of novel applications which combine digital manufacturing technologies and robotics with imaginative design and engineering methods. Prototypes showcase the new performative qualities of ceramics and the integration of this material in today’s construction culture. Work ranges from daylight control systems to structural applications and a robotic tile placement system. Emphasis is on integrating novel technologies with tried and true manufacturing methods. The paper describes two distinct studies – one on 3D print-ing of ceramics, the other on structural use of large format thin tiles.

  18. Design and Fabrication of a 1 THz Backward Wave Amplifier

    DEFF Research Database (Denmark)

    Paoloni, Claudio; Di Carlo, Aldo; Brunetti, Francesca

    2011-01-01

    , to get a level of output power to enable applications at these frequencies. The OPTHER (Optically driven THz amplifier) project, funded by the European Community, is on the road to realize the first 1 THz vacuum tube amplifier. Technology at the state of the art has been used for the realization...... of the parts with dimensions supporting THz frequencies. A backward wave amplifier configuration is chosen to make the parts realizable. A carbon nanotube cold cathode has been considered for electron generation. A thermionic micro electron gun is designed to test the tube. A novel slow-wave structure (SWS...

  19. Design and fabrication of a 50 MWt prototypical MHD coal-fired combustor

    International Nuclear Information System (INIS)

    Albright, J.; Braswell, R.; Listvinsky, G.; McAllister, M.; Myrick, S.; Ono, D.; Thom, H.

    1992-01-01

    A prototypical 50 MWt coal-fired combustor has been designed and fabricated as part of the Magnetohydrodynamic (MHD) Integrated Topping Cycle (ITC) Program. This is a DOE-funded program to develop a prototypical MHD power train to be tested at the Component Development and Integration Facility (CDIF) in Butte, Montana. The prototypical combustor is an outgrowth of the 50 MWt workhorse combustor which has previously been tested at the CDIF. In addition to meeting established performance criteria of the existing 50 MWt workhorse combustor, the prototypical combustor design is required to be scaleable for use at the 250 MWt retrofit level. This paper presents an overview of the mechanical design of the prototypical combustor and a description of its fabrication. Fabrication of the 50 MWt prototypical coal-fired combustor was completed in February 1992 and hot-fire testing is scheduled to begin in May 1992

  20. A Conduction-Cooled Superconducting Magnet System-Design, Fabrication and Thermal Tests

    DEFF Research Database (Denmark)

    Song, Xiaowei (Andy); Holbøll, Joachim; Wang, Qiuliang

    2015-01-01

    A conduction-cooled superconducting magnet system with an operating current of 105.5 A was designed, fabricated and tested for material processing applications. The magnet consists of two coaxial NbTi solenoid coils with an identical vertical height of 300 mm and is installed in a high-vacuumed c......A conduction-cooled superconducting magnet system with an operating current of 105.5 A was designed, fabricated and tested for material processing applications. The magnet consists of two coaxial NbTi solenoid coils with an identical vertical height of 300 mm and is installed in a high......-vacuumed cryostat. A two-stage GM cryocooler with a cooling power of 1.5 W at 4.2 K in the second stage is used to cool the system from room temperature to 4.2 K. In this paper, the detailed design, fabrication, thermal analysis and tests of the system are presented....

  1. How to avoid errors in the design and fabrication of transportation packages

    International Nuclear Information System (INIS)

    Raske, D.T.

    1996-01-01

    The purpose of this paper is to discuss the errors and omissions most often identified when reviewing the design and fabrication of a packaging to transport high-level radioactive materials. The design and fabrication criteria recommended by the U.S. Department of Energy, Office of Facility Safety Analysis, for containment vessels of Type B commercial packagings containing high-level radioactive materials is based on the requirements of Section III, Division 1, Subsection NB of the ASME Boiler and Pressure Vessel Code. However, most packaging designers, engineers, and fabricators are intimidated by the sheer volume of requirements contained in the Code; as a result, the Code is not always followed and many requirements that do apply are often overlooked during preparation of the Safety Analysis Report for Packaging that constitutes the basis for evaluating the packaging for certification

  2. Design, fabrication and quality assurance of pressure vessels

    International Nuclear Information System (INIS)

    Kimura, Ichiro; Miki, Masao; Yamazaki, Tsuneji; Tanaka, Yoshikazu; Sato, Misao

    1978-01-01

    The production facilities, design and manufacturing technologies, and quality assurance in the Toyo Works, Ehime Manufactory, Sumitomo Heavy Industries, Ltd., which manufactures pressure vessels, are described, and especially the actual example of non-destructive tests is shown. The Toyo Works was completed in April, 1973, to manufacture large structures such as pressure vessels, offshore structures and bridges. The total area of the site is 535,000 m 2 , that of factory buildings is 33,600 m 2 , and the outdoor assembling yard is 114,800 m 2 . The large dry dock and main installations such as 12,000 tf hydraulic press, an annealing furnace, a heat treating furnace, a quenching tank, a horizontal boring machine, 6 m vertical lathe, various welding machines, 8 MeV X-ray apparatus, sand blasting and pickling facilities, and two 160 t cranes for shipment are arranged so as to enable smooth flow of production. The standards for chemical pressure vessels in various countries are compared, and considerably high allowable stress is adopted in Europe. The design and stress analysis of pressure vessels are carried out in accordance with ASME Section 8, Div. 1 or Div. 2. As for the materials, attention must be paid to the change of properties due to heat and strain, temper brittleness, low temperature toughness and so on. The quality assurance system must be established to observe the requirements of standards. (Kako, I.)

  3. Design and Fabrication of Soft Morphing Ray Propulsor: Undulator and Oscillator.

    Science.gov (United States)

    Kim, Hyung-Soo; Lee, Jang-Yeob; Chu, Won-Shik; Ahn, Sung-Hoon

    2017-03-01

    A soft morphing ray propulsor capable of generating an undulating motion in its pectoral fins was designed and fabricated. The propulsor used shape memory alloy for actuation, and the body was made with soft polymers. To determine the effects of undulation in the fins, two models that differed in terms of the presence of undulation were fabricated using different polymer materials. The experimental models were tested with a dynamometer to measure and compare thrust tendencies. Thrust measurements were conducted with various fin beat frequencies. Using the experimental data, the concept of an optimized standalone version of the ray robot was suggested and its prototype was fabricated. The fabricated robot was able to swim as fast as 0.26 body length per second and 38% more efficient than other smart material-based ray-like underwater robots.

  4. Design and Fabrication of Porous Yttria-Stabilized Zirconia Ceramics for Hot Gas Filtration Applications

    Science.gov (United States)

    Shahini, Shayan

    Hot gas filtration has received growing attention in a variety of applications over the past few years. Yttria-stabilized zirconia (YSZ) is a promising candidate for such an application. In this study, we fabricated disk-type porous YSZ filters using the pore forming procedure, in which poly methyl methacrylate (PMMA) was used as the pore-forming agent. After fabricating the pellets, we characterized them to determine their potential for application as gas filters. We investigated the effect of sintering temperature, polymer particle size, and polymer-to-ceramic ratio on the porosity, pore size, gas permeability, and Vickers hardness of the sintered pellets. Furthermore, we designed two sets of experiments to investigate the robustness of the fabricated pellets--i.e., cyclic heating/cooling and high temperature exposure. This study ushers in a robust technique to fabricate such porous ceramics, which have the potential to be utilized in hot gas filtration.

  5. Advances in nanotheranostics I design and fabrication of theranosic nanoparticles

    CERN Document Server

    2016-01-01

    This book highlights the recent advances in nanotheranostics from basic research to potential applications, and discusses the modular design and engineering of multiplex nanoparticles including gold nanostructures, luminescent nanoparticles, dendrimers and liposomes. Each chapter demonstrates multifunctional nanoparticles with topics covering targeting, imaging, delivery, diagnostics, and therapy as new modalities for cancer theranostics. This comprehensive book presents expert views on the latest developments in theranostic nanomedicine. It focuses on potential theranostic applications of multifunctional nanoparticles ranging from identifying noninvasively cancer cells by molecular detection, and visualizing in vivo drug delivery by means of contrast enhanced imaging, to destroying cancer cell s with minimal side effects via selective accumulation at tumor sites, and real-time monitoring therapeutic effectiveness. It also presents an interdisciplinary survey of nanotheranostics and as such is a valuable reso...

  6. Advances in nanotheranostics I. Design and fabrication of theranosic nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Zhifei (ed.) [Peking Univ., Beijing (China). College of Engineering

    2016-07-01

    This book highlights the recent advances in nanotheranostics from basic research to potential applications, and discusses the modular design and engineering of multiplex nanoparticles including gold nanostructures, luminescent nanoparticles, dendrimers and liposomes. Each chapter demonstrates multifunctional nanoparticles with topics covering targeting, imaging, delivery, diagnostics, and therapy as new modalities for cancer theranostics. This comprehensive book presents expert views on the latest developments in theranostic nanomedicine. It focuses on potential theranostic applications of multifunctional nanoparticles ranging from identifying noninvasively cancer cells by molecular detection, and visualizing in vivo drug delivery by means of contrast enhanced imaging, to destroying cancer cell s with minimal side effects via selective accumulation at tumor sites, and real-time monitoring therapeutic effectiveness. It also presents an interdisciplinary survey of nanotheranostics and as such is a valuable resource for researchers and students in related fields.

  7. Frontiers in Planar Lightwave Circuit Technology Design, Simulation, and Fabrication

    CERN Document Server

    Janz, Siegfried; Tanev, Stoyan

    2005-01-01

    This book is the result of the NATO Advanced Research Workshop on Frontiers in Planar Lightwave Circuit Technology, which took place in Ottawa, Canada from September 21-25, 2004. Many of the world’s leading experts in integrated photonic design, theory and experiment were invited to give lectures in their fields of expertise, and participate in discussions on current research and applications, as well as the new directions planar lightwave circuit technology is evolving towards. The sum of their contributions to this book constitutes an excellent record of many key issues and scientific problems in planar lightwave circuit research at the time of writing. In this volume the reader will find detailed overviews of experimental and theoretical work in high index contrast waveguide systems, micro-optical resonators, nonlinear optics, and advanced optical simulation methods, as well as articles describing emerging applications of integrated optics for medical and biological applications.

  8. Additive Manufacturing, Design, Testing, and Fabrication: A Full Engineering Experience at JSC

    Science.gov (United States)

    Zusack, Steven

    2016-01-01

    I worked on several projects this term. While most projects involved additive manufacturing, I was also involved with two design projects, two testing projects, and a fabrication project. The primary mentor for these was Richard Hagen. Secondary mentors were Hai Nguyen, Khadijah Shariff, and fabrication training from James Brown. Overall, my experience at JSC has been successful and what I have learned will continue to help me in my engineering education and profession long after I leave. My 3D printing projects ranged from less than a 1 cubic centimeter to about 1 cubic foot and involved several printers using different printing technologies. It was exciting to become familiar with printing technologies such as industrial grade FDM (Fused Deposition Modeling), the relatively new SLA (Stereolithography), and PolyJet. My primary duty with the FDM printers was to model parts that came in from various sources to print effectively and efficiently. Using methods my mentor taught me and the Stratasys Insight software, I was able to minimize imperfections, hasten build time, improve strength for specific forces (tensile, shear, etc...), and reduce likelihood of a print-failure. Also using FDM, I learned how to repair a part after it was printed. This is done by using a special kind of glue that chemically melts the two faces of plastic parts together to form a fused interface. My first goal with SLA technology was to bring the printer back to operational readiness. In becoming familiar with the Pegasus SLA printer, I researched the leveling, laser settings, and different vats to hold liquid material. With this research, I was successfully able to bring the Pegasus back online and have successfully printed multiple sample parts as well as functional parts. My experience with PolyJet technology has been focused on an understanding of the abilities/limits, costs, and the maintenance for daily use. Still upcoming will be experience with using a composite printer that uses FDM

  9. Mechanical Design and Fabrication of a New RF Power Amplifier for LANSCE

    International Nuclear Information System (INIS)

    Chen, Zukun

    2011-01-01

    A Full-scale prototype of a new 201.25 MHz RF Final Power Amplifier (FPA) for Los Alamos Neutron Science Center (LANSCE) has been designed, fabricated, assembled and installed in the test facility. This prototype was successfully tested and met the physics and electronics design criteria. The team faced design and manufacturing challenges, having a goal to produce 2 MW peak power at 13% duty factor, at the elevation of over 2 km in Los Alamos. The mechanical design of the final power amplifier was built around a Thales TH628 Diacrode R , a state-of-art tetrode power tube. The main structure includes Input circuit, Output circuit, Grid decoupling circuit, Output coupler, Tuning pistons, and a cooling system. Many types of material were utilized to make this new RF amplifier. The fabrication processes of the key components were completed in the Prototype Fabrication Division shop at Los Alamos National Laboratory. The critical plating procedures were achieved by private industry. The FPA mass is nearly 600 kg and installed in a beam structural support stand. In this paper, we summarize the FPA design basis and fabrication, plating, and assembly process steps with necessary lifting and handling fixtures. In addition, to ensure the quality of the FPA support structure a finite element analysis with seismic design forces has also been carried out.

  10. Mechanical Design and Fabrication of a New RF Power Amplifier for LANSCE

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zukun [Los Alamos National Laboratory

    2011-01-01

    A Full-scale prototype of a new 201.25 MHz RF Final Power Amplifier (FPA) for Los Alamos Neutron Science Center (LANSCE) has been designed, fabricated, assembled and installed in the test facility. This prototype was successfully tested and met the physics and electronics design criteria. The team faced design and manufacturing challenges, having a goal to produce 2 MW peak power at 13% duty factor, at the elevation of over 2 km in Los Alamos. The mechanical design of the final power amplifier was built around a Thales TH628 Diacrode{sup R}, a state-of-art tetrode power tube. The main structure includes Input circuit, Output circuit, Grid decoupling circuit, Output coupler, Tuning pistons, and a cooling system. Many types of material were utilized to make this new RF amplifier. The fabrication processes of the key components were completed in the Prototype Fabrication Division shop at Los Alamos National Laboratory. The critical plating procedures were achieved by private industry. The FPA mass is nearly 600 kg and installed in a beam structural support stand. In this paper, we summarize the FPA design basis and fabrication, plating, and assembly process steps with necessary lifting and handling fixtures. In addition, to ensure the quality of the FPA support structure a finite element analysis with seismic design forces has also been carried out.

  11. Design and fabrication of composite wing panels containing a production splice

    Science.gov (United States)

    Reed, D. L.

    1975-01-01

    Bolted specimens representative of both upper and lower wing surface splices of a transport aircraft were designed and manufactured for static and random load tension and compression fatigue testing including ground-air-ground load reversals. The specimens were fabricated with graphite-epoxy composite material. Multiple tests were conducted at various load levels and the results were used as input to a statistical wearout model. The statically designed specimens performed very well under highly magnified fatigue loadings. Two large panels, one tension and compression, were fabricated for testing by NASA-LRC.

  12. Lessons learned from MELOX plant operation and support to design of new MOX fuel fabrication plants

    International Nuclear Information System (INIS)

    Tourre, Joel; Gattegno, Robert; Guay, Philippe; Bariteau, Jean-Pierre

    2005-01-01

    AREVA is participating in the design of the US MOX Fuel Fabrication Facility (MFFF). To support this project and allow the U.S. Department of Energy (DOE) client to reap full benefit from the MELOX operating experience, AREVA, through COGEMA and its engineering subsidiary SGN have implemented a rigorous process to prudently apply MELOX Lessons Learned to the MFFF design. This paper describes the Lessons Learned process, how the process supports the advancement of fuel fabrication technology and, how the results of the process are benefiting the client. (author)

  13. Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

    Science.gov (United States)

    Lieblein, S.; Gaugeon, M.; Thomas, G.; Zueck, M.

    1982-01-01

    As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

  14. Mask design and fabrication in coded aperture imaging

    International Nuclear Information System (INIS)

    Shutler, Paul M.E.; Springham, Stuart V.; Talebitaher, Alireza

    2013-01-01

    We introduce the new concept of a row-spaced mask, where a number of blank rows are interposed between every pair of adjacent rows of holes of a conventional cyclic difference set based coded mask. At the cost of a small loss in signal-to-noise ratio, this can substantially reduce the number of holes required to image extended sources, at the same time increasing mask strength uniformly across the aperture, as well as making the mask automatically self-supporting. We also show that the Finger and Prince construction can be used to wrap any cyclic difference set onto a two-dimensional mask, regardless of the number of its pixels. We use this construction to validate by means of numerical simulations not only the performance of row-spaced masks, but also the pixel padding technique introduced by in ’t Zand. Finally, we provide a computer program CDSGEN.EXE which, on a fast modern computer and for any Singer set of practical size and open fraction, generates the corresponding pattern of holes in seconds

  15. Advances in Design and Fabrication of Free-Form Reciprocal Structures

    DEFF Research Database (Denmark)

    Parigi, Dario

    2016-01-01

    The paper presents the advances in design and fabrication of free-form Reciprocal Structures, and their application a during a one-week long workshop with the students of the 1st semester of the Master of Science in Architecture and Design, fall 2015, at Aalborg University. Two new factors were...... introduced and tested: a new version of the software Reciprocalizer, and an evolution of the Reciprocalizer Robot. The workshop didactic framework Performance Aided/Assisted Design (PAD) is presented....

  16. Design and fabrication of a traveling-wave muffin-tin accelerating structure at 90 GHz

    International Nuclear Information System (INIS)

    Chou, P.J.; Bowden, G.B.; Copeland, M.R.; Menegat, A.; Siemann, R.H.

    1997-05-01

    A prototype of a muffin-tin accelerating structure operating at 32 times the SLAC frequency (2.856 GHz) was built for research in high gradient acceleration. A traveling-wave design with single input and output feeds was chosen for the prototype which was fabricated by wire electrodischarge machining. Features of the mechanical design for the prototype are described. Design improvements are presented including considerations of cooling and vacuum

  17. Design and Fabrication of the KSTAR Poloidal Field Coil Structure

    International Nuclear Information System (INIS)

    Park, H. K.; Choi, C. H.; Sa, J. W.

    2005-01-01

    The KSTAR magnet system consists of 16 toroidal field(TF) coils. 4 pairs of central solenoid(CS) coils, and 3 pairs of outer poloidal field(PF) coils. The TF coils are encased in a structure to enhance mechanical stability. The CS coil structure is supported on top of the TF coil structure and supplies a vertical compression of 15 MN to prevent lateral movement due to a repulsive force between the CS coils. The PF coil system is vertically symmetry to the machine mid-plane and consists of 6 coils and 80 support structures(i.e, 16 for PF5, 32 for PF6 and 32 fort PF7). All PF coil structures should absorb the thermal contraction difference between TF coil structure and PF coils due to cool down and endure the vertical and radial magnetic forces due to current charging. In order to satisfy these structural requirements. the PF5 coil structure is designed base on hinges and both of PF6 and PF7 coil structures based on flexible plates. The PF coil structures are assembled on the TF coil structure with an individual basement that is welded on the TF coil structure

  18. KHIC's experience in the design and fabrication of nuclear components

    International Nuclear Information System (INIS)

    Suh, S.-C.

    1992-01-01

    Since 1980, Korea Heavy Industries ampersand Construction Company, Ltd. (KHIC) has specialized in the design and equipment supply for nuclear power facilities in Korea. In April 1987, KHIC became the prime contractor for the construction of Yonggwang 3 ampersand 4 (YGN 3 ampersand 4) nuclear power project. Accordingly, KHIC's technological self-reliance capability for the manufacturing processes of the primary system equipment and components has increased from 18% during the initial stage of Yonggwang 1 ampersand 2 (YGN 1 ampersand 2) project to 63% for YGN 3 ampersand 4 project. Self-reliance capability for the secondary system equipment and components has increased from 28% to 84% during the same period of time as well. The ultimate goal is to achieve complete and total assurance that our products are of the finest quality in the nuclear industry in the world market. Henceforth, we will be able to guarantee complete customer satisfaction and reliability of our products with safety assurance and leading edge technology

  19. Atlas transmission line/transition design and fabrication status

    CERN Document Server

    Ballard, E O; Davis, H A; Elizondo, J M; Gribble, R F; Nielsen, K E; Parker, G V; Ricketts, R L; Valdez, G A

    1999-01-01

    Atlas is a pulsed-power facility under development at Los Alamos National Laboratory to drive high-energy density experiments. Design has been completed for this new generation pulsed-power machine consisting of an azimuthal array of 24, 240-kV Marx modules and transmission lines supplying current to the load region at the machine center. The transmission line consists of a cable header, load protection switch, and tri-plate assembly interfacing to the center transition section. The cable header interface to the Marx module provides a mechanism to remove the Marx module for maintenance without removing other components of the transmission line. The load protection switch provides a mechanism for protecting the load during charging of the Marx in the event of a pre-fire condition. The aluminum tri-plate is a low-inductance transmission line that carries radial current flow from the Marx energy storage system at the machine periphery toward the load. All transmission line components are oil insulated except the...

  20. Design, fabrication, and characterization of electroless Ni–P alloy films for micro heating devices

    International Nuclear Information System (INIS)

    Liu, Bernard Haochih; Liao, Fang-Yi; Chen, Jian-Hong

    2013-01-01

    In this work electroless nickel–phosphorous coatings were used as the micro heaters for scanning thermal microscopy. The deposition of Ni–P alloys not only simplified the microelectromechanical system fabrication steps but also provided flexibility in the tuning of the resistance of the heating elements. Ni–P films were plated on patterned silicon substrates and silicon with a silicon nitride film. The pre-deposition reactive ion etch (RIE) treatment caused a change in surface roughness that enhanced the adhesion of Ni–P coatings. Optimization of RIE parameters and pH values could achieve selective deposition of Ni–P, thus helped the lift-off of a serpentine circuit pattern. The chemical composition and microstructure of Ni–P films affect the electrical properties of micro heaters. Energy-dispersive X-ray spectroscopy identified the Ni–P composition and confirmed its insignificant level of oxidation. The high-temperature X-ray diffraction indicated that the as-deposited film was crystalline Ni, which later transformed into Ni 3 P at higher temperature. The resistivity of Ni–P films was tailored between 10 −5 and 10 −7 Ω m via a post-deposition annealing, which also obtained a stable temperature coefficient of resistance. Consequently, the performance of micro heaters could be designed with a high degree of flexibility. - Highlights: • We developed a process to fabricate micro heater by Ni–P electroless plating. • Reactive ion etch caused oscillating surface roughness and affected Ni–P adhesion. • Ni 3 P phase precipitates during annealing and reduces resistivity of Ni–P alloys. • Resistivity of Ni–P is tunable from 10 −5 to 10 −7 Ω m by plating and annealing

  1. Design, fabrication, and characterization of electroless Ni–P alloy films for micro heating devices

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Bernard Haochih, E-mail: hcliu@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, Taiwan (China); Promotion Center for Global Materials Research, National Cheng Kung University, Taiwan (China); Research Center for Energy Technology and Strategy, National Cheng Kung University, Taiwan (China); Liao, Fang-Yi; Chen, Jian-Hong [Department of Materials Science and Engineering, National Cheng Kung University, Taiwan (China)

    2013-06-30

    In this work electroless nickel–phosphorous coatings were used as the micro heaters for scanning thermal microscopy. The deposition of Ni–P alloys not only simplified the microelectromechanical system fabrication steps but also provided flexibility in the tuning of the resistance of the heating elements. Ni–P films were plated on patterned silicon substrates and silicon with a silicon nitride film. The pre-deposition reactive ion etch (RIE) treatment caused a change in surface roughness that enhanced the adhesion of Ni–P coatings. Optimization of RIE parameters and pH values could achieve selective deposition of Ni–P, thus helped the lift-off of a serpentine circuit pattern. The chemical composition and microstructure of Ni–P films affect the electrical properties of micro heaters. Energy-dispersive X-ray spectroscopy identified the Ni–P composition and confirmed its insignificant level of oxidation. The high-temperature X-ray diffraction indicated that the as-deposited film was crystalline Ni, which later transformed into Ni{sub 3}P at higher temperature. The resistivity of Ni–P films was tailored between 10{sup −5} and 10{sup −7} Ω m via a post-deposition annealing, which also obtained a stable temperature coefficient of resistance. Consequently, the performance of micro heaters could be designed with a high degree of flexibility. - Highlights: • We developed a process to fabricate micro heater by Ni–P electroless plating. • Reactive ion etch caused oscillating surface roughness and affected Ni–P adhesion. • Ni{sub 3}P phase precipitates during annealing and reduces resistivity of Ni–P alloys. • Resistivity of Ni–P is tunable from 10{sup −5} to 10{sup −7} Ω m by plating and annealing.

  2. Detailed Design and Fabrication Method of the ITER Vacuum Vessel Ports

    International Nuclear Information System (INIS)

    Hee-Jae Ahn; Kwon, T.H.; Hong, Y.S.

    2006-01-01

    The engineering design of the ITER vacuum vessel (VV) has been progressed by the ITER International Team (IT) with the cooperation of several participant teams (PT). The VV and ports are the components allocated to Korea for the construction of the ITER. Hyundai Heavy Industries has been involved in the structural analysis, detailed design and development of the fabrication method of the upper and lower ports within the framework of the ITER transitional arrangements (ITA). The design of the port structures has been investigated to validate and to improve the conceptual designs of the ITER IT and other PT. The special emphasis was laid on the flange joint between the port extension and the in-port plug to develop the design of the upper port. The modified design with a pure friction type flange with forty-eight pieces of bolts instead of the tangential key is recommended. Furthermore, the alternative flange designs developed by the ITER IT have been analyzed in detail to simplify the lip seal maintenance into the port flange. The structural analyses of the lower RH port have been also performed to verify the capacity for supporting the VV. The maximum stress exceeds the allowable value at the reinforcing block and basement. More elaborate local models have been developed to mitigate the stress concentration and to modify the component design. The fabrication method and the sequence of the detailed fabrication for the ports are developed focusing on the cost reduction as well as the simplification. A typical port structure includes a port stub, a stub extension and a port extension with a connecting duct. The fabrication sequence consists of surface treatment, cutting, forming, cleaning, welding, machining, and non-destructive inspection and test. Tolerance study has been performed to avoid the mismatch of each fabricated component and to obtain the suitable tolerances in the assembly at the shop and site. This study is based on the experience in the fabrication of

  3. A progressively reduced pretension method to fabricate Bradbury-Nielsen gates with uniform tension

    International Nuclear Information System (INIS)

    Ni, Kai; Guo, Jingran; Yu, Zhou; Cao, Like; Yu, Quan; Qian, Xiang; Wang, Xiaohao

    2015-01-01

    A Bradbury-Nielsen gate (BNG) is often used to modulate ion beams. It consists of two interleaved and electrically isolated sets of wires with uniform tension, which ideally keep parallel, equidistant, and coplanar over a wide temperature range, making the BNG reliable and robust. We have previously analyzed the non-uniformity problem of wire tensions with sequentially winding method and developed a template-based transfer method to solve this problem. In this paper, we introduced a progressively reduced pretension method, which allows directly and sequentially fixing wires onto the substrate without using a template. Theoretical analysis shows that by applying proper pretension to each wire when fixing it, the final wire tensions of all wires can be uniform. The algorithm and flowchart to calculate the pretension sequence are given, and the fabrication process is introduced in detail. Pretensions are generated by weight combination with a weaving device. A BNG with stainless steel wire and a printed circuit board substrate is constructed with this method. The non-uniformity of the final wire tensions is less than 2.5% in theory. The BNG is successfully employed in our ion mobility spectrometer, and the measured resolution is 33.5 at a gate opening time of 350 μs. Compared to the template-based method, this method is simpler, faster, and more flexible with comparable production quality when manufacturing BNGs with different configurations

  4. Whole Wafer Design and Fabrication for the Alignment of Nanostructures for Chemical Sensor Applications

    Science.gov (United States)

    Biaggi-Labiosa, Azlin M.; Hunter, Gary W.

    2013-01-01

    A major objective in aerospace sensor development is to produce sensors that are small in size, easy to batch fabricate and low in cost, and have low power consumption The fabrication of chemical sensors involving nanostructured materials can provide these properties as well as the potential for the development of sensor systems with unique properties and improved performance. However, the fabrication and processing of nanostructures for sensor applications currently is limited in the ability to control their location on the sensor. Currently, our group at NASA Glenn Research Center has demonstrated the controlled placement of nanostructures in sensors using a sawtooth patterned electrode design. With this design the nanostructures are aligned between opposing sawtooth electrodes by applying an alternating current.

  5. Design, Fabrication, and Characterization of Carbon Nanotube Field Emission Devices for Advanced Applications

    Science.gov (United States)

    Radauscher, Erich Justin

    capabilities, and average lifetimes of over 320 hours when operated in constant emission mode under elevated pressures, without sacrificing performance. Additionally, a novel packaged ion source for miniature mass spectrometer applications using CNT emitters, a MEMS based Nier-type geometry, and a Low Temperature Cofired Ceramic (LTCC) 3D scaffold with integrated ion optics were developed and characterized. While previous research has shown other devices capable of collecting ion currents on chip, this LTCC packaged MEMS micro-ion source demonstrated improvements in energy and angular dispersion as well as the ability to direct the ions out of the packaged source and towards a mass analyzer. Simulations and experimental design, fabrication, and characterization were used to make these improvements. Finally, novel CNT-FE devices were developed to investigate their potential to perform as active circuit elements in VMD circuits. Difficulty integrating devices at micron-scales has hindered the use of vacuum electronic devices in integrated circuits, despite the unique advantages they offer in select applications. Using a combination of particle trajectory simulation and experimental characterization, device performance in an integrated platform was investigated. Solutions to the difficulties in operating multiple devices in close proximity and enhancing electron transmission (i.e., reducing grid loss) are explored in detail. A systematic and iterative process was used to develop isolation structures that reduced crosstalk between neighboring devices from 15% on average, to nearly zero. Innovative geometries and a new operational mode reduced grid loss by nearly threefold, thereby improving transmission of the emitted cathode current to the anode from 25% in initial designs to 70% on average. These performance enhancements are important enablers for larger scale integration and for the realization of complex vacuum microelectronic circuits.

  6. Design, fabrication, and testing of a helium-cooled module for the ITER divertor

    International Nuclear Information System (INIS)

    Baxi, C.B.; Smith, J.P.; Youchison, D.

    1994-08-01

    The International Thermonuclear Reactor (ITER) will have a single-null divertor with total power flow of 200 MW and a peak heat flux of about 5 MW/m 2 . The reference coolant for the divertor is water. However, helium is a viable alternative and offers advantages from safety considerations, such as excellent radiation stability and chemical inertness. In order to prove the feasibility of helium cooling at ITER relevant heat flux conditions, General Atomics designed, fabricated, and tested a helium-cooled divertor module. The module was made from dispersion strengthened copper, with a heat flux surface 25 mm wide and 80 mm long, designed for twice the ITER divertor heat flux. Different techniques were examined to enhance the heat transfer, which in turn reduced the flow and pumping power required to cool the module. It was concluded that an extended surface was the most practical solution. An optimization study was performed to find the best extended surface parameters. The optimum extended surface geometry consisted of fins: 10 mm high, 0.4 mm thick with a 1 mm pitch. It was estimated to require a pumping power of 150 W to remove 20 kW of power. This is more than an order of magnitude reduction in pumping power requirement, compared to smooth surface. The module was fabricated by electric discharge machining (EDM) process. The testing was carried out at SNLA during August 1993. The testing confirmed the design calculations. The peak heat flux during the test was 10 MW/m 2 applied over a surface area of 20 cm 2 . The pumping power calculated from flow rate and pressure drop measurement was about 160 W, which was less than 1% of the power removed. It is planned to test the module to higher temperature limits and higher heat fluxes during coming months. As a result of this effort we conclude that helium cooling of the ITER divertor is feasible without requiring a very large helium pressure or a large pumping power

  7. Reducing Design Cycle Time and Cost Through Process Resequencing

    Science.gov (United States)

    Rogers, James L.

    2004-01-01

    In today's competitive environment, companies are under enormous pressure to reduce the time and cost of their design cycle. One method for reducing both time and cost is to develop an understanding of the flow of the design processes and the effects of the iterative subcycles that are found in complex design projects. Once these aspects are understood, the design manager can make decisions that take advantage of decomposition, concurrent engineering, and parallel processing techniques to reduce the total time and the total cost of the design cycle. One software tool that can aid in this decision-making process is the Design Manager's Aid for Intelligent Decomposition (DeMAID). The DeMAID software minimizes the feedback couplings that create iterative subcycles, groups processes into iterative subcycles, and decomposes the subcycles into a hierarchical structure. The real benefits of producing the best design in the least time and at a minimum cost are obtained from sequencing the processes in the subcycles.

  8. Design and fabrication methods of FW/blanket and vessel for ITER-FEAT

    Energy Technology Data Exchange (ETDEWEB)

    Ioki, K. E-mail: iokik@itereu.de; Barabash, V.; Cardella, A.; Elio, F.; Kalinin, G.; Miki, N.; Onozuka, M.; Osaki, T.; Rozov, V.; Sannazzaro, G.; Utin, Y.; Yamada, M.; Yoshimura, H

    2001-11-01

    Design has progressed on the vacuum vessel and FW/blanket for ITER-FEAT. The basic functions and structures are the same as for the 1998 ITER design. Detailed blanket module designs of the radially cooled shield block with flat separable FW panels have been developed. The ITER blanket R and D program covers different materials and fabrication methods in order make a final selection based on the results. Separate manifolds have been designed and analysed for the blanket cooling. The vessel design with flexible support housings has been improved to minimise the number of continuous poloidal ribs. Most of the R and D performed so far during EDA are still applicable.

  9. Design and fabrication methods of FW/blanket and vessel for ITER-FEAT

    International Nuclear Information System (INIS)

    Ioki, K.; Barabash, V.; Cardella, A.; Elio, F.; Kalinin, G.; Miki, N.; Onozuka, M.; Osaki, T.; Rozov, V.; Sannazzaro, G.; Utin, Y.; Yamada, M.; Yoshimura, H.

    2001-01-01

    Design has progressed on the vacuum vessel and FW/blanket for ITER-FEAT. The basic functions and structures are the same as for the 1998 ITER design. Detailed blanket module designs of the radially cooled shield block with flat separable FW panels have been developed. The ITER blanket R and D program covers different materials and fabrication methods in order make a final selection based on the results. Separate manifolds have been designed and analysed for the blanket cooling. The vessel design with flexible support housings has been improved to minimise the number of continuous poloidal ribs. Most of the R and D performed so far during EDA are still applicable

  10. Design and fabrication of self-powered micro-harvesters rotating and vibrated micro-power systems

    CERN Document Server

    Pan, C T; Lin, Liwei; Chen, Ying-Chung

    2013-01-01

    Presents the latest methods for designing and fabricating self-powered micro-generators and energy harvester systems Design and Fabrication of Self-Powered Micro-Harvesters introduces the latest trends of self-powered generators and energy harvester systems, including the design, analysis and fabrication of micro power systems. Presented in four distinct parts, the authors explore the design and fabrication of: vibration-induced electromagnetic micro-generators; rotary electromagnetic micro-generators; flexible piezo-micro-generator with various widths; and PVDF electrospunpiezo-energy with

  11. Design of Tailored Non-Crimp Fabrics Based on Stitching Geometry

    Science.gov (United States)

    Krieger, Helga; Gries, Thomas; Stapleton, Scott E.

    2018-02-01

    Automation of the preforming process brings up two opposing requirements for the used engineering fabric. On the one hand, the fabric requires a sufficient drapeability, or low shear stiffness, for forming into double-curved geometries; but on the other hand, the fabric requires a high form stability, or high shear stiffness, for automated handling. To meet both requirements tailored non-crimp fabrics (TNCFs) are proposed. While the stitching has little structural influence on the final part, it virtually dictates the TNCFs local capability to shear and drape over a mold during preforming. The shear stiffness of TNCFs is designed by defining the local stitching geometry. NCFs with chain stitch have a comparatively high shear stiffness and NCFs with a stitch angle close to the symmetry stitch angle have a very low shear stiffness. A method to design the component specific local stitching parameters of TNCFs is discussed. For validation of the method, NCFs with designed tailored stitching parameters were manufactured and compared to benchmark NCFs with uniform stitching parameters. The designed TNCFs showed both, generally a high form stability and in locally required zones a good drapeability, in drape experiments over an elongated hemisphere.

  12. New paradigms in internal architecture design and freeform fabrication of tissue engineering porous scaffolds.

    Science.gov (United States)

    Yoo, Dongjin

    2012-07-01

    Advanced additive manufacture (AM) techniques are now being developed to fabricate scaffolds with controlled internal pore architectures in the field of tissue engineering. In general, these techniques use a hybrid method which combines computer-aided design (CAD) with computer-aided manufacturing (CAM) tools to design and fabricate complicated three-dimensional (3D) scaffold models. The mathematical descriptions of micro-architectures along with the macro-structures of the 3D scaffold models are limited by current CAD technologies as well as by the difficulty of transferring the designed digital models to standard formats for fabrication. To overcome these difficulties, we have developed an efficient internal pore architecture design system based on triply periodic minimal surface (TPMS) unit cell libraries and associated computational methods to assemble TPMS unit cells into an entire scaffold model. In addition, we have developed a process planning technique based on TPMS internal architecture pattern of unit cells to generate tool paths for freeform fabrication of tissue engineering porous scaffolds. Copyright © 2012 IPEM. Published by Elsevier Ltd. All rights reserved.

  13. Design, fabrication and testing of a 5-Hz acoustic exciter system

    Science.gov (United States)

    Lundy, D. H.; Robinson, G. D.

    1973-01-01

    A 5-Hz acoustic excitation system was designed, fabricated and checked out for use in the modulation of a stagnant gas volume contained in an absorption cell. A detailed system description of the test equipment, both mechanical and electronic, and an operating procedure are included. Conclusions are also presented.

  14. Design and fabrication of a 100 GHz channel-drop filter

    Energy Technology Data Exchange (ETDEWEB)

    Smirnova, Evgenya I [Los Alamos National Laboratory; Earley, Lawrence M [Los Alamos National Laboratory; Heath, Cynthia E [Los Alamos National Laboratory; Shchegolkov, Dmitry Y [Los Alamos National Laboratory

    2008-01-01

    We have designed and are fabricating a novel passive mm-wave spectrometer based on a Photonic Band Gap (PBG) channel-drop filter (CDF). There is a need for a compact wide-band versatile and configurable mm-wave spectrometer for applications in mm-wave communications, radio astronomy, and radar receivers for remote sensing and nonproliferation.

  15. Design and fabrication of a eccentric wheels based motorised alignment mechanism for cylindrical accelerator components

    International Nuclear Information System (INIS)

    Mundra, G.; Jain, V.; Karmarkar, Mangesh; Kotaiah, S.

    2006-01-01

    Precision alignment mechanisms with long term stability are required for accelerator components. For some of the components motorised and remotely operable alignment mechanism are required. An eccentric wheel mechanism based alignment system is very much suitable for such application. One such alignment system is designed, a prototype is machined/fabricated for SFDTL type accelerating structure and preliminary trial experiments have been done. (author)

  16. Design, Fabrication, and Measurement of Two-Dimensional Photonic Crystal Slab Waveguides

    International Nuclear Information System (INIS)

    Chao, Zhang; Xuan, Tang; Xiao-Yu, Mao; Kai-Yu, Cui; Lei, Cao; Yi-Dong, Huang; Wei, Zhang; Jiang-De, Peng

    2008-01-01

    Two-dimensional photonic crystal slab waveguides on SOI wafer are designed and fabricated. Photonic band gap, band gap guided mode, and index guided mode are observed by measuring the transmission spectra. The experimental results are in good agreement with the theoretical ones

  17. Design, Fabrication, and Testing of Active Skin Antenna with 3D Printing Array Framework

    Directory of Open Access Journals (Sweden)

    Jinzhu Zhou

    2017-01-01

    Full Text Available An active skin antenna with structural load-bearing and electromagnetic functions is usually installed in the structural surface of mobile vehicles such as aircrafts, warships, and high-speed train. This paper presents the design, fabrication, and testing of a novel active skin antenna which consists of an encapsulation shell, antenna skin, and RF and beam control circuits. The antenna skin which consists of the facesheet, honeycomb, array framework, and microstrip antenna elements was designed by using Bayesian optimization, in order to improve the design efficiency. An active skin antenna prototype with 32 microstrip antenna elements was fabricated by using a hybrid manufacturing method. In this method, 3D printing technology was applied to fabricate the array framework, and the different layers were bonded to form the final antenna skin by using traditional composite process. Some experimental testing was conducted, and the testing results validate the feasibility the proposed antenna skin structure. The proposed design and fabrication technique is suitable for the development of conformal load-bearing antenna or smart skin antenna installed in the structural surface of aircraft, warships, and armored vehicles.

  18. Integrated optical serializer designed and fabricated in a generic InP based technology

    NARCIS (Netherlands)

    Stopinski, S.T.; Malinowski, M.; Piramidowicz, R.; Smit, M.K.; Leijtens, X.J.M.

    2012-01-01

    This work presents design and characterization results of an optical pulse serializer, realized as an Application Specific Photonic Integrated Circuit (ASPIC) in a novel, generic InPbased technology and fabricated in a multi-project wafer run. The measurement results show high-speed (32 Gbit/s)

  19. Design of an engineered safeguards system for a mixed-oxide fuel fabrication facility

    International Nuclear Information System (INIS)

    Winblad, A.E.; McKnight, R.P.; Fienning, W.C.; Fenchel, B.R.

    1977-06-01

    Several Engineered Safeguards System concepts and designs are described that provide increased protection against a wide spectrum of adversary threats. An adversary sequence diagram that outlines all possible adversary paths through the safeguards elements in a mixed-oxide fuel fabrication facility is shown. An example of a critical adversary path is given

  20. ASME Code requirements for multi-canister overpack design and fabrication

    International Nuclear Information System (INIS)

    SMITH, K.E.

    1998-01-01

    The baseline requirements for the design and fabrication of the MCO include the application of the technical requirements of the ASME Code, Section III, Subsection NB for containment and Section III, Subsection NG for criticality control. ASME Code administrative requirements, which have not historically been applied at the Hanford site and which have not been required by the US Nuclear Regulatory Commission (NRC) for licensed spent fuel casks/canisters, were not invoked for the MCO. As a result of recommendations made from an ASME Code consultant in response to DNFSB staff concerns regarding ASME Code application, the SNF Project will be making the following modifications: issue an ASME Code Design Specification and Design Report, certified by a Registered Professional Engineer; Require the MCO fabricator to hold ASME Section III or Section VIII, Division 2 accreditation; and Use ASME Authorized Inspectors for MCO fabrication. Incorporation of these modifications will ensure that the MCO is designed and fabricated in accordance with the ASME Code. Code Stamping has not been a requirement at the Hanford site, nor for NRC licensed spent fuel casks/canisters, but will be considered if determined to be economically justified

  1. Design, fabrication and cold tests of a super ferric octupole corrector for the LHC

    International Nuclear Information System (INIS)

    Garcia-Tabares, L.; Calero, J.; Laurent, G.; Russenschuck, S.; Siegel, N.; Traveria, M.; Aguirre, P.; Etxeandia, J.; Garcia, J.

    1996-01-01

    In the corrections scheme of the LHC it is planed to install octupole corrector magnets in the short straight section of the lattice. Initially these correctors were distributed windings on the cold bore tube nested in the tuning quadrupoles. The latter being suppressed a new compact super ferric design was chosen for the octupole prototype, suitable for a two-in-one configuration. This prototype was designed by CERN and CEDEX/Spain, built at INDAR/Spain and tested at CEDEX. The paper reports on the design of the prototype, describes the fabrication and assembly and presents the measurement results. Special interest has been taken to design a simple and compact magnet, easy to fabricate and training free below nominal field. First results show the feasibility of the solution wich will be finally confirmed by magnetic measurement. (Author) 4 refs

  2. Design and Fabrication of Serpentine Tube Type Sodium to Air Heat Exchangers for PFBR SGDHR Circuits

    International Nuclear Information System (INIS)

    Pai, Aravinda; Mitra, T.K.; Loganathan, T.; Kumar, Prabhat

    2013-01-01

    Conclusion: • The design, manufacture and construction of components should employ proven techniques and it should be possible to conduct analysis of the design as may be necessary for the purpose of demonstrating adequate integrity at any specified time throughout the plant life. • The important fabrication rules are use of high standard of materials, use of high quality welding during all the stages of manufacture supported by a quality assurance program which ensures full approval of procedures and provides verification of compliance with the procedures & practices. • Very high standard quality control and quality assurance during design, material procurement, forming, welding, fabrication, handling and testing has given confidence on trouble free service from Sodium to Air Heat Exchangers for the design service life of 40 years

  3. Design and fabrication of multimode interference couplers based on digital micro-mirror system

    Science.gov (United States)

    Wu, Sumei; He, Xingdao; Shen, Chenbo

    2008-03-01

    Multimode interference (MMI) couplers, based on the self-imaging effect (SIE), are accepted popularly in integrated optics. According to the importance of MMI devices, in this paper, we present a novel method to design and fabricate MMI couplers. A technology of maskless lithography to make MMI couplers based on a smart digital micro-mirror device (DMD) system is proposed. A 1×4 MMI device is designed as an example, which shows the present method is efficient and cost-effective.

  4. Design and fabrication of food irradiators and economics of food irradiation

    International Nuclear Information System (INIS)

    Bongirwar, D.R.

    1994-01-01

    A number of design and fabrication aspects of food irradiation facilities have been evolved during past few years. These concepts are basically aimed at providing compact and optimal energy efficient designs for processing of foods. This paper discusses the economics of food irradiation applications and the effects of various parameters on unit processing costs. It provides a model for calculating specific unit processing costs by correlating known capital cost with annual operating costs and annual through puts. 6 figs

  5. Design, fabrication, and testing of a SMA hybrid composite jet engine chevron

    Science.gov (United States)

    Turner, Travis L.; Cabell, Randolph H.; Cano, Roberto J.; Fleming, Gary A.

    2006-01-01

    Control of jet noise continues to be an important research topic. Exhaust nozzle chevrons have been shown to reduce jet noise, but parametric effects are not well understood. Additionally, thrust loss due to chevrons at cruise suggests significant benefit from deployable chevrons. The focus of this study is development of an active chevron concept for the primary purpose of parametric studies for jet noise reduction in the laboratory and technology development to leverage for full scale systems. The active chevron concept employed in this work consists of a laminated composite structure with embedded shape memory alloy (SMA) actuators, termed a SMA hybrid composite (SMAHC). The actuators are embedded on one side of the middle surface such that thermal excitation generates a moment and deflects the structure. A brief description of the chevron design is given followed by details of the fabrication approach. Results from bench top tests are presented and correlated with numerical predictions from a model for such structures that was recently implemented in MSC.Nastran and ABAQUS. Excellent performance and agreement with predictions is demonstrated. Results from tests in a representative flow environment are also presented. Excellent performance is again achieved for both open- and closed-loop tests, the latter demonstrating control to a specified immersion into the flow. The actuation authority and immersion performance is shown to be relatively insensitive to nozzle pressure ratio (NPR). Very repeatable immersion control with modest power requirements is demonstrated.

  6. Design, fabrication and comparison of two power combiners: cylindrical and coaxial cavities

    Directory of Open Access Journals (Sweden)

    A M Poursaleh

    2017-08-01

    Full Text Available Resonant structure is one of the proposed methods in combining power in RF systems of  RF accelerators. In this structure, fabrication of RF power divider or combiner using coaxial and cylindrical cavity is important. In this study, two combiners, in the same frequency band, are designed and fabricated; and their results are compared. The experimental results confirmed the simulation results and showed that compared with cyclical cavity, the power combiner with coaxial cavity is smaller, more easily adjustable, and is more suitable for use in RF systems of RF accelerators

  7. Comparison of Jacket Production Processes Designed by Fabric Materials and Leather

    Directory of Open Access Journals (Sweden)

    Emine Utkun

    2011-02-01

    Full Text Available Leather and leather products industry has shown a significant improvement in export area, as a result of intensive shuttle trades and demand that comes from crumbling Eastern Bloc countries in 1990's. This development has caused capacity increasing and thus makes large investments in this sector. Leather garment industry differs from woven or fabrics industry at various points. Differantation seems in raw materials features such as size, thickness, biological, chemical or physical homogenity. Due to the natural structure, leather shows different attributes in different regions. This study examines the diversity of production processes of leather and fabric designed jacket.

  8. A Brief Description of High Temperature Solid Oxide Fuel Cell’s Operation, Materials, Design, Fabrication Technologies and Performance

    Directory of Open Access Journals (Sweden)

    Muneeb Irshad

    2016-03-01

    Full Text Available Today’s world needs highly efficient systems that can fulfill the growing demand for energy. One of the promising solutions is the fuel cell. Solid oxide fuel cell (SOFC is considered by many developed countries as an alternative solution of energy in near future. A lot of efforts have been made during last decade to make it commercial by reducing its cost and increasing its durability. Different materials, designs and fabrication technologies have been developed and tested to make it more cost effective and stable. This article is focused on the advancements made in the field of high temperature SOFC. High temperature SOFC does not need any precious catalyst for its operation, unlike in other types of fuel cell. Different conventional and innovative materials have been discussed along with properties and effects on the performance of SOFC’s components (electrolyte anode, cathode, interconnect and sealing materials. Advancements made in the field of cell and stack design are also explored along with hurdles coming in their fabrication and performance. This article also gives an overview of methods required for the fabrication of different components of SOFC. The flexibility of SOFC in terms fuel has also been discussed. Performance of the SOFC with varying combination of electrolyte, anode, cathode and fuel is also described in this article.

  9. Fabrication of small mock-ups reflecting the design features of the ITER semi-prototype

    International Nuclear Information System (INIS)

    Jung, Yang-Il; Choi, Byoung-Kwon; Park, Jeong-Yong; Kim, Suk-Kwon; Lee, Dong Won; Kim, Byoung Yoon

    2012-01-01

    The ITER semi-prototype was designed to qualify the manufacturing technology for the ITER blanket first wall. However, its fabrication is expected to face great difficulty due to a design complexity. Even though joining technology for different materials such as beryllium, CuCrZr, and stainless steel (SS) was developed during the first stage of qualification, the joining is still a key issue for the fabrication of the semi-prototype. In this study, small mock-ups (SMU) were fabricated to realize and verify the manufacturing of the semi-prototype reflecting the described design features. The joining of multiple beryllium tiles on the angled CuCrZr surface was confirmed with SMU no. 1. Six beryllium tiles were joined using hot isostatic pressing (HIP), and slitting was then performed to form multiple tiles. In SMU no. 2, HIP was performed two times in order to facilitate the cooling channels at the CuCrZr/SS interface, and to join the beryllium tiles on CuCrZr/SS. The method used to form a pressure boundary for the complex cooling channels was also developed by fabricating the SMU no. 3. The SMUs confirmed the applicability of the HIP for the manufacturing of the semi-prototype.

  10. Design and fabrication of uniquely shaped thiol-ene microfibers using a two-stage hydrodynamic focusing design.

    Science.gov (United States)

    Boyd, Darryl A; Shields, Adam R; Howell, Peter B; Ligler, Frances S

    2013-08-07

    Microfluidic systems have advantages that are just starting to be realized for materials fabrication. In addition to the more common use for fabrication of particles, hydrodynamic focusing has been used to fabricate continuous polymer fibers. We have previously described such a microfluidics system which has the ability to generate fibers with controlled cross-sectional shapes locked in place by in situ photopolymerization. The previous fiber fabrication studies produced relatively simple round or ribbon shapes, demonstrated the use of a variety of polymers, and described the interaction between sheath-core flow-rate ratios used to control the fiber diameter and the impact on possible shapes. These papers documented the fact that no matter what the intended shape, higher flow-rate ratios produced rounder fibers, even in the absence of interfacial tension between the core and sheath fluids. This work describes how to fabricate the next generation of fibers predesigned to have a much more complex geometry, as exemplified by the "double anchor" shape. Critical to production of the pre-specified fibers with complex features was independent control over both the shape and the size of the fabricated microfibers using a two-stage hydrodynamic focusing system. Design and optimization of the channels was performed using finite element simulations and confocal imaging to characterize each of the two stages theoretically and experimentally. The resulting device design was then used to generate thiol-ene fibers with a unique double anchor shape. Finally, proof-of-principle functional experiments demonstrated the ability of the fibers to transport fluids and to interlock laterally.

  11. Design, fabrication and installation of irradiation facilities -Advanced nuclear material development-

    International Nuclear Information System (INIS)

    Kim, Yong Seong; Lee, Jeong Yeong; Lee, Seong Ho; Ji, Dae Yeong; Kim, Seok Hoon; An, Seong Ho; Kim, Dong Hoon; Seok, Ho Cheon; Kim, Joon Yeon; Yang, Seong Hong

    1994-07-01

    The objective of this study is to design and construct the steady state fuel test loop and non-instrumented capsules to be installed in KMRR. The principle contents of this project are to design, fabricate the steady-state fuel test loop and non-instrumented capsule to be installed in KMRR for nuclear technology development. This project will be completed in 1996, so preparation of design criteria for fuel test loop have been performed in 1993 as the first year of the first phase in implementing this project. Also design and pressure drop test of non-instrumented capsule have been performed in 1993

  12. Design, fabrication and characterization of a two-step released silicon dioxide piezoresistive microcantilever immunosensor

    International Nuclear Information System (INIS)

    Zhou, Youzheng; Wang, Zheyao; Wang, Chaonan; Ruan, Wenzhou; Liu, Litian

    2009-01-01

    This paper presents the design, fabrication and characterization of a silicon dioxide piezoresistive microcantilever immunosensor fabricated on silicon-on-insulator (SOI) wafers. The microcantilever consists of two strips of single crystalline silicon piezoresistors sandwiched in between two silicon dioxide layers. A theoretical model for the laminated microcantilever with a discontinuous layer is deduced using classic laminated beam theory. A two-step release method combining anisotropic and isotropic etching is developed to suspend the microcantilever, and the fabrication results show an excellent yield. The residual stress-induced free bending of the microcantilever and the stress caused by self-heating of the piezoresistors are discussed. The microcantilever sensor is characterized as an immunosensor using specific binding of antigen and antibody. These methods and some conclusions are also applicable to the development of other piezoresistive sensors that use laminated structures

  13. Design and fuel fabrication processes for the AC-3 mixed-carbide irradiation test

    International Nuclear Information System (INIS)

    Latimer, T.W.; Chidester, K.M.; Stratton, R.W.; Ledergerber, G.; Ingold, F.

    1992-01-01

    The AC-3 test was a cooperative U.S./Swiss irradiation test of 91 wire-wrapped helium-bonded U-20% Pu carbide fuel pins irradiated to 8.3 at % peak burnup in the Fast Flux Test Facility. The test consisted of 25 pins that contained spherepac fuel fabricated by the Paul Scherrer Institute (PSI) and 66 pins that contained pelletized fuel fabricated by the Los Alamos National Laboratory. Design of AC-3 by LANL and PSI was begun in 1981, the fuel pins were fabricated from 1983 to 1985, and the test was irradiated from 1986 to 1988. The principal objective of the AC-3 test was to compare the irradiation performance of mixed-carbide fuel pins that contained either pelletized or sphere-pac fuel at prototypic fluence and burnup levels for a fast breeder reactor

  14. Towards a design theory for reducing aggression in psychiatric facilities

    DEFF Research Database (Denmark)

    Ulrich, Roger S; Bogren, Lennart; Lundin, Stefan

    2012-01-01

    The paper proposes a tentative theory for designing psychiatric environments to foster reduced aggression and violence. A basic premise underlying the design theory is that environmental and psycho-social stressors mediate and trigger aggression. The theory posits that aggression will be reduced...... buildings with design guided by the best available evidence and theory can play an important role in reducing the serious patient and staff safety problem of aggressive behavior....... if the facility has been designed with an evidence-based bundle of stress-reducing environmental characteristics that are identified and discussed. To make possible a tentative empirical evaluation of the theory, findings are described from a study that compared aggressive incidents in three Swedish psychiatric...

  15. Tailoring design and fabrication of capacitive RF MEMS switches for K-band applications

    Science.gov (United States)

    Quaranta, Fabio; Persano, Anna; Capoccia, Giovanni; Taurino, Antonietta; Cola, Adriano; Siciliano, Pietro; Lucibello, Andrea; Marcelli, Romolo; Proietti, Emanuela; Bagolini, Alvise; Margesin, Benno; Bellutti, Pierluigi; Iannacci, Jacopo

    2015-05-01

    Shunt capacitive radio-frequency microelectromechanical (RF MEMS) switches were modelled, fabricated and characterized in the K-band domain. Design allowed to predict the RF behaviour of the switches as a function of the bridge geometric parameters. The modelled switches were fabricated on silicon substrate, using a surface micromachining approach. In addition to the geometric parameters, the material structure in the bridge-actuator area was modified for switches fabricated on the same wafer, thanks to the removal/addition of two technological steps of crucial importance for RF MEMS switches performance, which are the use of the sacrificial layer and the deposition of a floating metal layer on the actuator. Surface profilometry analysis was used to check the material layer structure in the different regions of the bridge area as well as to investigate the mechanical behaviour of the moveable bridge under the application of a loaded force. The RF behaviour of all the fabricated switches was measured, observing the impact on the isolation of the manipulation of the bridge size and of the variations in the fabrication process.

  16. A design methodology to reduce waste in the construction process

    Institute of Scientific and Technical Information of China (English)

    AndrewN.BALDWIN; SimonA.AUSTIN; AndrewKEYS

    2003-01-01

    This paper describes a conceptual tool to enable construction professional to identify where waste is generated during the construction of buildings and address how it can be reduced. It allows an improvement in the waste management practices on site by forecasting future waste types and volumes. It will reduce waste volumes on site through identification of wasteful design practices. The tool contributes to all stages of design and construction. At the Concept Stage of Design the proposed methodology provides a framework for reducing waste through better informed decisions. At the Detailed Design Stage it gives a methodology to address the areas of concern and provide focused information to aid the reduction of waste through informed design decisions. During construction it provides a tool to predict waste types arising on site thus allowing a system of proaclive waste management that will aid skip segregation strategies leading to improved waste recycling and waste reuse.

  17. Design and Fabrication Challenges for Millimeter-Scale Three-Dimensional Phononic Crystals

    Directory of Open Access Journals (Sweden)

    Frieder Lucklum

    2017-11-01

    Full Text Available While phononic crystals can be theoretically modeled with a variety of analytical and numerical methods, the practical realization and comprehensive characterization of complex designs is often challenging. This is especially important for the nearly limitless possibilities of periodic, three-dimensional structures. In this contribution, we take a look at these design and fabrication challenges of different 3D phononic elements based on recent research using additive manufacturing. Different fabrication technologies introduce specific limitations in terms of, e.g., material choices, minimum feature size, aspect ratios, or support requirements that have to be taken into account during design and theoretical modeling. We discuss advantages and disadvantages of additive technologies suitable for millimeter and sub-millimeter feature sizes. Furthermore, we present comprehensive experimental characterization of finite, simple cubic lattices in terms of wave polarization and propagation direction to demonstrate the substantial differences between complete phononic band gap and application oriented directional band gaps of selected propagation modes.

  18. DESIGN AND FABRICATION OF THE BEAM POSITION MONITOR FOR THE PEFP LINAC

    Directory of Open Access Journals (Sweden)

    HYEOK-JUNG KWON

    2013-08-01

    Full Text Available The beam position monitor (BPM is an essential component for the PEFP 100-MeV linac's commissioning. A prototype stripline-type linac BPM was designed for this purpose. The electrode aperture is 20 mm in diameter, and the electrode is 25 mm long, so it can be installed between Drift Tube Linac (DTL101 and DTL102, which is the shortest distance. One end of the electrode is connected to the Sub Miniature Type A (SMA feed through for signal measurement, and the other end is terminated as a short. The signal amplitude of the fundamental component was calculated and compared with that of the second harmonic component. The designed BPM was fabricated and a low-power RF test was conducted. In this paper, the design, fabrication and low power test of the BPM for the PEFP linac are presented.

  19. Optimal design and fabrication of three-dimensional calibration specimens for scanning probe microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Liu Xiaoning; Luo Tingting; Chen Yuhang; Huang Wenhao [Department of Precision Machinery and Instrumentation, University of Science and Technology of China, 230026 Hefei (China); Piaszenski, Guido [Raith GmbH, Konrad-Adenauer-Allee 8, 44263 Dortmund (Germany)

    2012-05-15

    Micro-/nano-scale roughness specimens are highly demanded to synthetically calibrate the scanning probe microscopy (SPM) instrument. In this study, three-dimensional (3D) specimens with controllable main surface evaluation parameters were designed. In order to improve the design accuracy, the genetic algorithm was introduced into the conventional digital filter method. A primary 3D calibration specimen with the dimension of 10 {mu}m x 10 {mu}m was fabricated by electron beam lithography. Atomic force microscopy characterizations demonstrated that the statistical and spectral parameters of the fabricated specimen match well with the designed values. Such a kind of 3D specimens has the potential to calibrate the SPM for applications in quantitative surface evaluations.

  20. Strategic Design and Fabrication of Engineered Scaffolds for Articular Cartilage Repair

    Science.gov (United States)

    Izadifar, Zohreh; Chen, Xiongbiao; Kulyk, William

    2012-01-01

    Damage to articular cartilage can eventually lead to osteoarthritis (OA), a debilitating, degenerative joint disease that affects millions of people around the world. The limited natural healing ability of cartilage and the limitations of currently available therapies make treatment of cartilage defects a challenging clinical issue. Hopes have been raised for the repair of articular cartilage with the help of supportive structures, called scaffolds, created through tissue engineering (TE). Over the past two decades, different designs and fabrication techniques have been investigated for developing TE scaffolds suitable for the construction of transplantable artificial cartilage tissue substitutes. Advances in fabrication technologies now enable the strategic design of scaffolds with complex, biomimetic structures and properties. In particular, scaffolds with hybrid and/or biomimetic zonal designs have recently been developed for cartilage tissue engineering applications. This paper reviews critical aspects of the design of engineered scaffolds for articular cartilage repair as well as the available advanced fabrication techniques. In addition, recent studies on the design of hybrid and zonal scaffolds for use in cartilage tissue repair are highlighted. PMID:24955748

  1. Design & fabrication of two seated aircraft with an advanced rotating leading edge wing

    Science.gov (United States)

    Al Ahmari, Saeed Abdullah Saeed

    The title of this thesis is "Design & Fabrication of two Seated Aircraft with an Advanced Rotating Leading Edge Wing", this gives almost a good description of the work has been done. In this research, the moving surface boundary-layer control (MSBC) concept was investigated and implemented. An experimental model was constructed and tested in wind tunnel to determine the aerodynamic characteristics using the leading edge moving surface of modified semi-symmetric airfoil NACA1214. The moving surface is provided by a high speed rotating cylinder, which replaces the leading edge of the airfoil. The angle of attack, the cylinder surfaces velocity ratio Uc/U, and the flap deflection angle effects on the lift and drag coefficients and the stall angle of attack were investigated. This new technology was applied to a 2-seat light-sport aircraft that is designed and built in the Aerospace Engineering Department at KFUPM. The project team is led by the aerospace department chairman Dr. Ahmed Z. AL-Garni and Dr. Wael G. Abdelrahman and includes graduate and under graduate student. The wing was modified to include a rotating cylinder along the leading edge of the flap portion. This produced very promising results such as the increase of the maximum lift coefficient at Uc/U=3 by 82% when flaps up and 111% when flaps down at 40° and stall was delayed by 8degrees in both cases. The laboratory results also showed that the effective range of the leading-edge rotating cylinder is at low angles of attack which reduce the need for higher angles of attack for STOL aircraft.

  2. Designated rooting areas to reduce pasture damage by pregnant sows

    NARCIS (Netherlands)

    Mheen, van der H.; Spoolder, H.A.M.

    2005-01-01

    To assess whether rooting damage by pregnant sows can be reduced by offering a designated area for wallowing and foraging, four groups of four sows each were subjected to four treatments, during eight periods in a 4 × 4 Latin square designed experiment. During each period, each group was given

  3. Design and Characterization of a Fully Differential MEMS Accelerometer Fabricated Using MetalMUMPs Technology

    Directory of Open Access Journals (Sweden)

    Hongwei Qu

    2013-05-01

    Full Text Available This paper presents a fully differential single-axis accelerometer fabricated using the MetalMUMPs process. The unique structural configuration and common-centriod wiring of the metal electrodes enables a fully differential sensing scheme with robust metal sensing structures. CoventorWare is used in structural and electrical design and simulation of the fully differential accelerometer. The MUMPs foundry fabrication process of the sensor allows for high yield, good process consistency and provides 20 μm structural thickness of the sensing element, which makes the capacitive sensing eligible. In device characterization, surface profile of the fabricated device is measured using a Veeco surface profilometer; and mean and gradient residual stress in the nickel structure are calculated as approximately 94.7 MPa and −5.27 MPa/μm, respectively. Dynamic characterization of the sensor is performed using a vibration shaker with a high-end commercial calibrating accelerometer as reference. The sensitivity of the sensor is measured as 0.52 mV/g prior to off-chip amplification. Temperature dependence of the sensing capacitance is also characterized. A −0.021fF/°C is observed. The findings in the presented work will provide useful information for design of sensors and actuators such as accelerometers, gyroscopes and electrothermal actuators that are to be fabricated using MetalMUMPs technology.

  4. Design and characterization of a fully differential MEMS accelerometer fabricated using MetalMUMPs technology.

    Science.gov (United States)

    Qu, Peng; Qu, Hongwei

    2013-05-02

    This paper presents a fully differential single-axis accelerometer fabricated using the MetalMUMPs process. The unique structural configuration and common-centriod wiring of the metal electrodes enables a fully differential sensing scheme with robust metal sensing structures. CoventorWare is used in structural and electrical design and simulation of the fully differential accelerometer. The MUMPs foundry fabrication process of the sensor allows for high yield, good process consistency and provides 20 μm structural thickness of the sensing element, which makes the capacitive sensing eligible. In device characterization, surface profile of the fabricated device is measured using a Veeco surface profilometer; and mean and gradient residual stress in the nickel structure are calculated as approximately 94.7 MPa and -5.27 MPa/μm, respectively. Dynamic characterization of the sensor is performed using a vibration shaker with a high-end commercial calibrating accelerometer as reference. The sensitivity of the sensor is measured as 0.52 mV/g prior to off-chip amplification. Temperature dependence of the sensing capacitance is also characterized. A -0.021fF/°C is observed. The findings in the presented work will provide useful information for design of sensors and actuators such as accelerometers, gyroscopes and electrothermal actuators that are to be fabricated using MetalMUMPs technology.

  5. Laser surface modification of electrically conductive fabrics: Material performance improvement and design effects

    Science.gov (United States)

    Tunakova, Veronika; Hrubosova, Zuzana; Tunak, Maros; Kasparova, Marie; Mullerova, Jana

    2018-01-01

    Development of lightweight flexible materials for electromagnetic interference shielding has obtained increased attention in recent years particularly for clothing, textiles in-house use and technical applications especially in areas of aircraft, aerospace, automobiles and flexible electronics such as portable electronics and wearable devices. There are many references in the literature concerning development and investigation of electromagnetic shielding lightweight flexible materials especially textile based with different electrically conductive additives. However, only little attention is paid to designing and enhancing the properties of these special fabrics by textile finishing processes. Laser technology applied as a physical treatment method is becoming very popular and can be used in different applications to make improvement and even overcome drawbacks of some of the traditional processes. The main purpose of this study is firstly to analyze the possibilities of transferring design onto the surface of electrically conductive fabrics by laser beam and secondly to study of effect of surface modification degree on performance of conductive fabric including electromagnetic shielding ability and mechanical properties. Woven fabric made of yarns containing 10% of extremely thin stainless steel fiber was used as a conductive substrate.

  6. Design and fabrication of continuous-profile diffractive micro-optical elements as a beam splitter.

    Science.gov (United States)

    Feng, Di; Yan, Yingbai; Jin, Guofan; Fan, Shoushan

    2004-10-10

    An optimization algorithm that combines a rigorous electromagnetic computation model with an effective iterative method is utilized to design diffractive micro-optical elements that exhibit fast convergence and better design quality. The design example is a two-dimensional 1-to-2 beam splitter that can symmetrically generate two focal lines separated by 80 microm at the observation plane with a small angle separation of +/- 16 degrees. Experimental results are presented for an element with continuous profiles fabricated into a monocrystalline silicon substrate that has a width of 160 microm and a focal length of 140 microm at a free-space wavelength of 10.6 microm.

  7. Detailed design, fabrication and testing of an engineering prototype compensated pulsed alternator. Final report

    International Nuclear Information System (INIS)

    Bird, W.L. Jr.; Woodson, H.H.

    1980-03-01

    The design, fabrication, and test results of a prototype compensated pulsed alternator are discussed. The prototype compulsator is a vertical shaft single phase alternator with a rotating armature and salient pole stator. The machine is designed for low rep rate pulsed duty and is sized to drive a modified 10 cm Beta amplifier. The load consists of sixteen 15 mm x 20 mm x 112 cm long xenon flashlamps connected in parallel. The prototype compulsator generates an open circuit voltage of 6 kV, 180 Hz, at a maximum design speed of 5400 rpm. At maximum speed, the inertial energy stored in the compulsator rotor is 3.4 megajoules

  8. Multi Length Scale Finite Element Design Framework for Advanced Woven Fabrics

    Science.gov (United States)

    Erol, Galip Ozan

    Woven fabrics are integral parts of many engineering applications spanning from personal protective garments to surgical scaffolds. They provide a wide range of opportunities in designing advanced structures because of their high tenacity, flexibility, high strength-to-weight ratios and versatility. These advantages result from their inherent multi scale nature where the filaments are bundled together to create yarns while the yarns are arranged into different weave architectures. Their highly versatile nature opens up potential for a wide range of mechanical properties which can be adjusted based on the application. While woven fabrics are viable options for design of various engineering systems, being able to understand the underlying mechanisms of the deformation and associated highly nonlinear mechanical response is important and necessary. However, the multiscale nature and relationships between these scales make the design process involving woven fabrics a challenging task. The objective of this work is to develop a multiscale numerical design framework using experimentally validated mesoscopic and macroscopic length scale approaches by identifying important deformation mechanisms and recognizing the nonlinear mechanical response of woven fabrics. This framework is exercised by developing mesoscopic length scale constitutive models to investigate plain weave fabric response under a wide range of loading conditions. A hyperelastic transversely isotropic yarn material model with transverse material nonlinearity is developed for woven yarns (commonly used in personal protection garments). The material properties/parameters are determined through an inverse method where unit cell finite element simulations are coupled with experiments. The developed yarn material model is validated by simulating full scale uniaxial tensile, bias extension and indentation experiments, and comparing to experimentally observed mechanical response and deformation mechanisms. Moreover

  9. Band-to-band tunneling field effect transistor for low power logic and memory applications: Design, fabrication and characterization

    Science.gov (United States)

    Mookerjea, Saurabh A.

    Over the past decade the microprocessor clock frequency has hit a plateau. The main reason for this has been the inability to follow constant electric field scaling, which requires the transistor supply voltage to be scaled down as the transistor dimensions are reduced. Scaling the supply voltage down reduces the dynamic power quadratically but increases the static leakage power exponentially due to non-scalability of threshold voltage of the transistor, which is required to maintain the same ON state performance. This limitation in supply voltage scaling is directly related to MOSFET's (Metal Oxide Semiconductor Field Effect Transistor) sub-threshold slope (SS) limitation of 60 mV/dec at room temperature. Thus novel device design/materials are required that would allow the transistor to switch with sub-threshold slopes steeper than 60 mV/dec at room temperature, thus facilitating supply voltage scaling. Recently, a new class of devices known as super-steep slope (SSswitching behavior of TFET is studied through mixed-mode numerical simulations. The significance of correct benchmarking methodology to estimate the effective drive current and capacitance in TFET is highlighted and compared with MOSFET. This is followed by the fabrication details of homo-junction TFET. Analysis of the electrical characteristics of homo-junction TFET gives key insight into its device operation and identifies the critical factors that impact its performance. In order to boost the ON current, the design and fabrication of hetero-junction TFET is also presented.

  10. Design and Fabrication of Radiation Shielded Micro X-Ray Diffraction System

    International Nuclear Information System (INIS)

    Park, Yang Soon; Han, Sun Ho; Ha, Kyeong Yeong; Jee, Kwang Yong

    2006-12-01

    It has been observed that microstructure changes occur at the radial edge of pellet(rim) of the fuel at a high burn-up and extended fuel cycle. The thickness of a rim is some hundreds of micrometers. Despite its narrow range, a rim would affect the behaviour of nuclear fuel. To determine lattice parameter with micro-XRD at intervals as small as 30 - 50 μm in radial direction of irradiated fuel samples, a radiation shielded micro-XRD system was designed and fabricated. This report describes the concept, shielding analysis, the structural design and the fabrication of a radiation shielded glove box for micro-XRD system. This radiation shielded micro-XRD system will be used for analysis of lattice parameter change and the phase distribution at intervals as small as 30 - 50 μm in radial direction of the rim of an irradiated fuel sample and a fuel cladding

  11. Design consideration for dc SQUIDs fabricated in deep sub-micron technology

    International Nuclear Information System (INIS)

    Ketchen, M.B.

    1991-01-01

    Design rules for scaling dc SQUID junctions to optimize SQUID performance have been well known for over a decade, and verified down to the sub-micron regime. Practical SQUIDs having well coupled input coils of usable inductance have generally been fabricated at the 2-5 μm level of lithography. Other technologies, silicon in particular, are now routinely practiced at the 0.5 μm level of lithography with impressive demonstrations at the 0.1-0.25 μm level not uncommon. In this paper the implications of applying such fabrication capability to advance dc SQUID technology are explored. In particular the issues of scaling practical dc SQUIDs down to the 0.1-0.25 μm regime are examined, using as a prototype design the basic washer SQUID with a spiral input coil

  12. Design and Fabrication of Radiation Shielded Micro X-Ray Diffraction System

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yang Soon; Han, Sun Ho; Ha, Kyeong Yeong; Jee, Kwang Yong

    2006-12-15

    It has been observed that microstructure changes occur at the radial edge of pellet(rim) of the fuel at a high burn-up and extended fuel cycle. The thickness of a rim is some hundreds of micrometers. Despite its narrow range, a rim would affect the behaviour of nuclear fuel. To determine lattice parameter with micro-XRD at intervals as small as 30 - 50 {mu}m in radial direction of irradiated fuel samples, a radiation shielded micro-XRD system was designed and fabricated. This report describes the concept, shielding analysis, the structural design and the fabrication of a radiation shielded glove box for micro-XRD system. This radiation shielded micro-XRD system will be used for analysis of lattice parameter change and the phase distribution at intervals as small as 30 - 50 {mu}m in radial direction of the rim of an irradiated fuel sample and a fuel cladding.

  13. Design and fabrication of a vacuum ultraviolet monochromator using Seya-Namioka mount

    International Nuclear Information System (INIS)

    Krishnamurty, G.; Sarma, Y.A.; Meenakshi Raja Rao, P.; Bhattacharya, S.S.

    1983-01-01

    The design and fabrication of a one meter vacuum ultraviolet monochromator in the Seya-Namioka mounting is described. The monochromator consists of a concave replica grating (1200 grooves/mm) blazed at 1500 A. The grating rotates about a vertical axis through the center of grating by means of sine drive mechanism. An EMI 6256 photomultiplier coupled with a VUV scintillator, sodium salicylate, is used to detect the radiation. (author)

  14. Design, fabrication and characterization of the first AC-coupled silicon microstrip sensors in India

    International Nuclear Information System (INIS)

    Aziz, T; Chendvankar, S R; Mohanty, G B; Patil, M R; Rao, K K; Rani, Y R; Rao, Y P P; Behnamian, H; Mersi, S; Naseri, M

    2014-01-01

    This paper reports the design, fabrication and characterization of single-sided silicon microstrip sensors with integrated biasing resistors and coupling capacitors, produced for the first time in India. We have first developed a prototype sensor on a four-inch wafer. After finding suitable test procedures for characterizing these AC coupled sensors, we fine-tuned various process parameters in order to produce sensors of the desired specifications

  15. Design and fabrication of multigrid X-ray collimators. [For airborne x-ray spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Acton, L W; Joki, E G; Salmon, R J [Lockheed Missiles and Space Co., Palo Alto, Calif. (USA). Lockheed Palo Alto Research Lab.

    1976-08-01

    Multigrid X-ray collimators continue to find wide application in space research. This paper treats the principles of their design and fabrication and summarizes the experience obtained in making and flying thirteen such collimators ranging in angular resolution from 10 to 0.7 arc min FWHM. Included is a summary of a survey of scientist-users and industrial producers of collimator grids regarding grid materials, precision, plating, hole quality and results of acceptance testing.

  16. Design, fabrication, and testing of the PIACE-R1 machine

    International Nuclear Information System (INIS)

    Goto, S.; Uyama, T.; Yokota, T.; Takano, H.; Ohsaki, O.; Masuda, K.; Koyanagi, E.; Sanada, Y.

    1979-01-01

    The design, fabrication and testing of the coil and collector system for the PIACE-R1 (Plasma Injection and Compression Experiments-Race Track 1) are described in this paper. In particular, the eddy current analysis, collector insulation, and stress analysis for determining the coil configuration and arrangement are presented in detail. The purpose of the machine is to obtain thermonuclear plasmas. 5 refs

  17. The mechanical design and fabrication of a ridge-loaded waveguide for an RFQ

    International Nuclear Information System (INIS)

    Valdiviez, R.; Roybal, P.; Clark, B.; Martinez, F.; Casillas, D.; Gonzales, G.; Tafoya, J.

    1998-01-01

    A Radio Frequency Quadrupole (RFQ) accelerator with an RF power input of 2 MW and an H + beam output current of 100 mAmps at 6.7 MeV, continuous duty factor utilizes twelve nearly identical ridge-loaded waveguides. The ridge-loaded, vacuum waveguides couple the RF power to the RFQ accelerating cavity. The mechanical design and fabrication of the ridge-loaded waveguides are the topics of this paper

  18. Thermal insulation system design and fabrication specification (nuclear) for the Clinch River Breeder Reactor plant

    International Nuclear Information System (INIS)

    1978-01-01

    This specification defines the design, analysis, fabrication, testing, shipping, and quality requirements of the Insulation System for the Clinch River Breeder Reactor Plant (CRBRP), near Oak Ridge, Tennessee. The Insulation System includes all supports, convection barriers, jacketing, insulation, penetrations, fasteners, or other insulation support material or devices required to insulate the piping and equipment cryogenic and other special applications excluded. Site storage, handling and installation of the Insulation System are under the cognizance of the Purchaser

  19. Design and fabrication of composite blades for the Mod-1 wind turbine generator

    Science.gov (United States)

    Batesole, W. R.; Gunsallus, C. T.

    1981-01-01

    The design, tooling, fabrication, quality control, and testing phases carried out to date, as well as testing still planned are described. Differences from the 150 foot blade which were introduced for cost and manufacturing improvement purposes are discussed as well as the lightning protection system installed in the blades. Actual costs and manhours expended for Blade No. 2 are provided as a base, along with a projection of costs for the blade in production.

  20. Design and Fabrication of Interdigital Nanocapacitors Coated with HfO2

    Directory of Open Access Journals (Sweden)

    Gabriel González

    2015-01-01

    Full Text Available In this article nickel interdigital capacitors were fabricated on top of silicon substrates. The capacitance of the interdigital capacitor was optimized by coating the electrodes with a 60 nm layer of HfO2. An analytical solution of the capacitance was compared to electromagnetic simulations using COMSOL and with experimental measurements. Results show that modeling interdigital capacitors using Finite Element Method software such as COMSOL is effective in the design and electrical characterization of these transducers.

  1. Design and fabrication of a mechanical alloying system for preparing intermetallic, nanocrystalline, amorphous and quasicrystalline compounds

    International Nuclear Information System (INIS)

    Bonifacio M, J.; Iturbe G, J.L.; Castaneda J, G.

    2002-01-01

    In this work a grinding system was designed and fabricated which allowed to improve the operation conditions in time, frequency, temperature and selection of the grinding media and that allow the contamination decrease of the compounds. By means of this method of mechanical alloying new metallic compounds can be produced, starting from elemental powders, with fine and controlled microstructures. These compounds prepared by this method are going to be used as materials for the hydrogen storage. (Author)

  2. Design of a quality assurance system in the nuclear fuel fabrication

    International Nuclear Information System (INIS)

    Garcia Rojas Palacios, L.

    1992-01-01

    A)For the first time a project on nuclear fuel fabrication is going to be lead in this country. For this reason the work is oriented to establish a quality assurance system for the different stages of fuel fabrication. C) The work of this thesis was developed first by means of an analysis of quality philosophies of Deming, Ishikawa, Juran and Crosby from which several important points were stracted to be used in the designed quality system. Metrology and normalization are so important for quality control that a study of them is made considering definitions, unit systems and type of errors (for Metrology) as well as standards for quality systems, qualification, destructive and non destructive tests, shipment, packing for nuclear power plants. With the standards as a basis, the working strategy for the system was reached, as well as the design of control cards and the design of documents for inspection control, personnel and its documentation and finally the diagrams for each one of the fabrication stages

  3. Design and fabrication of a MEMS chevron-type thermal actuator

    Energy Technology Data Exchange (ETDEWEB)

    Baracu, Angela, E-mail: angela.baracu@imt.ro [Laboratory of Modeling, Simulation and CAD, National Institute for R and D in Microtechnologies - IMT Bucharest, 126A, Erou Iancu Nicolae Street, 077190, Bucharest, Romania and University Politehnica of Bucharest (Romania); Voicu, Rodica; Müller, Raluca; Avram, Andrei [Laboratory of Modeling, Simulation and CAD, National Institute for R and D in Microtechnologies - IMT Bucharest, 126A, Erou Iancu Nicolae Street, 077190, Bucharest (Romania); Pustan, Marius, E-mail: marius.pustan@omt.utcluj.ro; Chiorean, Radu, E-mail: marius.pustan@omt.utcluj.ro; Birleanu, Corina, E-mail: marius.pustan@omt.utcluj.ro; Dudescu, Cristian, E-mail: marius.pustan@omt.utcluj.ro [Laboratory of Micro and Nano Systems, Technical University of Cluj-Napoca, Bd. Muncii, no. 103-105, 400641 Cluj-Napoca (Romania)

    2015-02-17

    This paper presents the design and fabrication of a MEMS chevron-type thermal actuator. The device was designed for fabrication in the standard MEMS technology, where the topography of the upper layers depends on the patterns of structural and sacrificial layers underneath. The proposed actuator presents some advantages over usual thermal vertical chevron actuators by means of low operating voltages, high output force and linear movement without deformation of the shaft. The device simulations were done using COVENTOR software. The movement obtained by simulation was 12 μm, for a voltage of 0.2 V and the current intensity of 257 mA. The design optimizes the in-plane displacement by fixed anchors and beam inclination angle. Heating is provided by Joule dissipation. The material used for manufacture of chevron-based actuator was aluminum due to its thermal and mechanical properties. The release of the movable part was performed using isotropic dry etching by Reactive Ion Etching (RIE). A first inspection was achieved using Scanning Electron Microscope (SEM). In order to obtain the in-plane displacement we carried out electrical measurements. The thermal actuator can be used for a variety of optical and microassembling applications. This kind of thermal actuator could be integrated easily with other micro devices since its fabrication is compatible with the general semiconductor processes.

  4. Design and Fabrication of Piezoresistive Based Encapsulated Poly-Si Cantilevers for Bio/chemical Sensing

    Science.gov (United States)

    Krishna, N. P. Vamsi; Murthy, T. R. Srinivasa; Reddy, K. Jayaprakash; Sangeeth, K.; Hegde, G. M.

    Cantilever-based sensing is a growing research field not only within micro regime but also in nano technology. The technology offers a method for rapid, on-line and in-situ monitoring of specific bio/chemical substances by detecting the nanomechanical responses of a cantilever sensor. Cantilever with piezoresistive based detection scheme is more attractive because of its electronics compatibility. Majority of commercially available micromachined piezoresistive sensors are bulk micromachined devices and are fabricated using single crystal silicon wafers. As substrate properties are not important in surface micromachining, the expensive silicon wafers can be replaced by cheaper substrates, such as poly-silicon, glass or plastic. Here we have designed SU-8 based bio/chemical compatible micro electro mechanical device that includes an encapsulated polysilicon piezoresistor for bio/chemical sensing. In this paper we report the design, fabrication and analysis of the encapsulated poly-Si cantilevers. Design and theoretical analysis are carried out using Finite Element Analysis software. For fabrication of poly-silicon piezoresistive cantilevers we followed the surface micromachining process steps. Preliminary characterization of the cantilevers is presented.

  5. Design and fabrication of a micro parallel mechanism system using MEMS technologies

    Science.gov (United States)

    Chin, Chi-Te

    A parallel mechanism is seen as an attractive method of fabricating a multi-degree of freedom micro-stage on a chip. The research team at Arizona State University has experience with several potential parallel mechanisms that would be scaled down to micron dimensions and fabricated by using the silicon process. The researcher developed a micro parallel mechanism that allows for planar motion having two translational motions and one rotational motion (e.g., x, y, theta). The mask design shown in Appendix B is an example of a planar parallel mechanism, however, this design would only have a few discrete positions given the nature of the fully extended or fully retracted electrostatic motor. The researcher proposes using a rotary motor (comb-drive actuator with gear chain system) coupled to a rack and pinion for finer increments of linear motion. The rotary motor can behave as a stepper motor by counting drive pulses, which is the basis for a simple open loop control system. This system was manufactured at the Central Regional MEMS Research Center (CMEMS), National Tsing-Hua University, and supported by the National Science Council, Taiwan. After the microstructures had been generated, the proceeding devices were released and an experiment study was performed to demonstrate the feasibility of the proposed micro-stage devices. In this dissertation, the micro electromechanical system (MEMS) fabrication technologies were introduced. The development of this parallel mechanism system will initially focus on development of a planar micro-stage. The design of the micro-stage will build on the parallel mechanism technology, which has been developed for manufacturing, assembly, and flight simulator applications. Parallel mechanism will give the maximum operating envelope with a minimum number of silicon levels. The ideally proposed mechanism should comprise of a user interface, a micro-stage and a non-silicon tool, which is difficult to accomplish by current MEMS technology

  6. Optimizing Organophosphorus Fire Resistant Finish for Cotton Fabric Using Box-Behnken Design

    International Nuclear Information System (INIS)

    Sohail, Y.; Parag, B.; Nemeshwaree, B.; Giorgio, R.

    2016-01-01

    N-methylol dimethyl phosphono propionamide (MDPA) is one of the most utilized fire resistant (FR) finishes for cotton fabrics, utilized as part of a formulation with trimethylol melamine (TMM) to acquire better crosslinking and enhanced FR properties. The system parameters of the finishing treatment were upgraded for better FR properties and low mechanical loss to the fabric by the response surface methodology utilizing Box-Behnken statistical designed experimental strategy. The impacts of concentration on the cotton fabric’s properties (fire resistance and mechanical properties) were assessed with the regression equations. The optimum conditions by predicting the FR reagents focusing intact mechanical properties of the fabric were additionally studied. It was found that the parameters of crosslinking agents in the FR formulation have a prime role in the general FR properties of the cotton fabrics. The R-squared estimations of the considerable number of responses were above 92%, demonstrating the level of relationship between the predicted values by the Box-Behnken frameworks and the real test results.

  7. Design and fabrication of metal-insulator-metal diode for high frequency applications

    Science.gov (United States)

    Azad, Ibrahim; Ram, Manoj K.; Goswami, D. Yogi; Stefanakos, Elias

    2017-02-01

    Metal-insulator-metal (MIM) diodes play significant role in high speed electronics where high frequency rectification is needed. Quantum based tunneling mechanism helps MIM diodes to rectify at high frequency signals. Rectenna, antenna coupled MIM diodes are becoming popular due to their potential use as IR detectors and energy harvesters. Because of small active area, MIM diodes could easily be incorporated into integrated circuits (IC's). The objective of the work is to design and develop MIM diodes for high frequency rectification. In this work, thin insulating layer of ZnO was fabricated using Langmuir-Blodgett (LB) technique which facilitates ultrathin thin, uniform and pinhole free fabrication of insulating layer. The ZnO layer was synthesized from organic precursor of zinc acetate layer. The optimization in the LB technique of fabrication process led to fabricate MIM diodes with high non-linearity and sensitivity. Moreover, the top and bottom electrodes as well as active area of the diodes were patterned using UV-tunneling conduction mechanism. The highest sensitivity of the diode was measured around 37 (A/W), and the rectification ratio was found around 36 under low applied bias at +/-100 mV.

  8. Design and fabrication of spectrally selective emitter for thermophotovoltaic system by using nano-imprint lithography

    Science.gov (United States)

    Kim, Jong-Moo; Park, Keum-Hwan; Kim, Da-Som; Hwang, Bo-yeon; Kim, Sun-Kyung; Chae, Hee-Man; Ju, Byeong-Kwon; Kim, Young-Seok

    2018-01-01

    Thermophotovoltaic (TPV) systems have attracted attention as promising power generation systems that can directly convert the radiant energy produced by the combustion of fuel into electrical energy. However, there is a fundamental limit of their conversion efficiency due to the broadband distribution of the radiant spectrum. To overcome this problem, several spectrally selective thermal emitter technologies have been investigated, including the fabrication of photonic crystal (PhC) structures. In this paper, we present some design rules based on finite-a difference time-domain (FDTD) simulation results for tungsten (W) PhC emitter. The W 2D PhC was fabricated by a simple nano-imprint lithography (NIL) process, and inductive coupled plasma reactive ion etching (ICP-RIE) with an isotropic etching process, the benefits and parameters of which are presented. The fabricated W PhC emitter showed spectrally selective emission near the infrared wavelength range, and the optical properties varied depending on the size of the nano-patterns. The measured results of the fabricated prototype structure correspond well to the simulated values. Finally, compared with the performance of a flat W emitter, the total thermal emitter efficiency was almost 3.25 times better with the 2D W PhC structure.

  9. Rod-coating: towards large-area fabrication of uniform reduced graphene oxide films for flexible touch screens.

    Science.gov (United States)

    Wang, Jie; Liang, Minghui; Fang, Yan; Qiu, Tengfei; Zhang, Jin; Zhi, Linjie

    2012-06-05

    A novel strategy is developed for the large-scale fabrication of reduced graphene oxide films directly on flexible substrates in a controlled manner by the combination of a rod-coating technique and room-temperature reduction of graphene oxide. The as-prepared films display excellent uniformity, good transparency and conductivity, and great flexibility in a touch screen. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Design and fabrication of advanced fiber alignment structures for field-installable fiber connectors

    Science.gov (United States)

    Van Erps, Jürgen; Vervaeke, Michael; Sánchez Martínez, Alberto; Beri, Stefano; Debaes, Christof; Watté, Jan; Thienpont, Hugo

    2012-06-01

    Fiber-To-The-Home (FTTH) networks have been adopted as a potential replacement of traditional electrical connections for the 'last mile' transmission of information at bandwidths over 1Gb/s. However, the success and adoption of optical access networks critically depend on the quality and reliability of connections between optical fibers. In particular a further reduction of insertion loss of field-installable connectors must be achieved without a significant increase in component cost. This requires precise alignment of fibers that can differ in terms of ellipticity, eccentricity or diameter and seems hardly achievable using today's widespread ferrule-based alignment systems. Novel low-cost structures for bare fiber alignment with outstanding positioning accuracies are strongly desired as they would allow reducing loss beyond the level achievable with ferrule-bore systems. However, the realization of such alignment system is challenging as it should provide sufficient force to position the fiber with sub-micron accuracy required in positioning the fiber. In this contribution we propose, design and prototype a bare-fiber alignment system which makes use of deflectable/compressible micro-cantilevers. Such cantilevers behave as springs and provide self-centering functionality to the structure. Simulations of the mechanical properties of the cantilevers are carried out in order to get an analytical approximation and a mathematical model of the spring constant and stress in the structure. Elastic constants of the order of 104 to 105N/m are found out to be compatible with a proof stress of 70 MPa. Finally a first self-centering structure is prototyped in PMMA using our Deep Proton Writing technology. The spring constants of the fabricated cantilevers are in the range of 4 to 6 × 104N/m and the stress is in the range 10 to 20 MPa. These self-centering structures have the potential to become the basic building blocks for a new generation of field-installable connectors.

  11. Design and fabrication of radial flux permanent magnet generator for wind turbine applications

    International Nuclear Information System (INIS)

    Ashraf, M.M.; Malik, T.N.; Zafar, S.; Raja, U.N.

    2013-01-01

    Presently alternate energy resources are replacing conventional energy sources to produce electrical power to minimize the usage of fossil fuels. Wind power is one of the potential alternate energy resources and is being exploited and deployed actively. The wind energy system is basically composed of two core components: wind turbine and electrical generator. This paper presents the design and fabrication of permanent magnet generator for direct drive wind turbine applications. Radial flux permanent magnet generator (RFPMG) producing three phase alternating current voltage has been designed subject to satisfying the features of low operating shaft speed, higher power density , higher current density, cost effectiveness and compact structure. RFPMG design focuses on usage of neodymium permanent magnets for excitation instead of electromagnets to minimize the excitation arrangement challenges and losses. A 300 W prototype RFPMG has been fabricated. The performance of the generator has been evaluated on specially designed wind tunnel. The generator is directly coupled with wind turbine shaft to eliminate the gearbox losses. No load and load tests show that the performance of the machine is up to the mark. The improved design parameters of power density and current density are 73.2 W/kg and 5.9 A/mm 2 respectively. The same machine output has been rectified using bridge rectifier for battery charging application. The desired output voltages are obtained at minimum shaft speed of the generator. Thus the design of generator confirms its application with small scale domestic wind turbines produci ng direct current supply. (author)

  12. Design and fabrication of an actively cooled Langmuir probe for long pulse applications

    International Nuclear Information System (INIS)

    Paterson, J.A.; Biagi, L.A.; Ehlers, K.W.; Koehler, G.W.

    1985-11-01

    The details of the mechanical design and fabrication for a Langmuir Probe for the continuous monitoring of plasma density are given. The probe was designed for use as a diagnostic tool in the development of long pulse positive ion plasma sources for use on neutral beam systems. The essential design feature of this probe is the incorporation of two electrically isolated cooling water circuits which actively cool the probe tip and probe jacket. The electrical isolation is required to prevent drain currents from the probe body disturbing the measurement of the probe tip current and thereby the plasma density measurement. The successful realization of the design requires precision components and vacuum tight ceramic to refractory metal brazes. To date this design has successfully operated in steady-state in plasma densities up to 250 mA/cm 2 and surface heat fluxes of 25 W/cm 2

  13. Design and fabrication of the PDX poloidal field solenoid utilizing fiberglass reinforced epoxy

    International Nuclear Information System (INIS)

    Young, K.S.C.

    1975-11-01

    This paper discusses the basic design of the Poloidal Field Solenoid Coil. It will be mainly concerned with the more unique features of the Solenoid such as the copper coil windings and the design of the epoxy-glass structural support mandrels. The center solenoid coil of the PDX machine consists of five different coil systems (OH No. 8, No. 9; NF No. 11; DF No. 7; EF Solenoid and CF No. 9). Three concentric fiberglass reinforced epoxy cylinders fabricated in-house will act as mandrels to support and to house the coils that will result as an integral unit

  14. Design and fabrication of a micro PZT cantilever array actuator for applications in fluidic systems

    DEFF Research Database (Denmark)

    Kim, H.; In, C.; Yoon, Gil Ho

    2005-01-01

    In this article, a micro cantilever array actuated by PZT films is designed and fabricated for micro fluidic systems. The design features for maximizing tip deflections and minimizing fluid leakage are described. The governing equation of the composite PZT cantilever is derived and the actuating......, dielectric constant, and dielectric loss. Tip deflections of 12 mu m at 5 V are measured, which agreed well with the predicted value. The 18 mu l/s leakage rate of air was observed at a pressure difference of 1000 Pa. Micro cooler is introduced, and its possible application to micro compressor is discussed....

  15. Design, fabrication and commissioning of motorized scanning bed mechanism for shadow shield whole body counting system

    International Nuclear Information System (INIS)

    Arun, B.; Varalakshimi, S.; Manohari, M.; Mathiyarasu, R.

    2012-01-01

    A new scanning bed mechanism for shadow shield counting system is designed, fabricated and commissioned at RSD, IGCAR. The present motorized scanning bed mechanism has varying scan speeds, state of art limit sensors, smooth bed movement, touch screen based software controlled operation parameters with UPS power back-up. In view of the improved personnel safety the entire system has been designed to operate with low voltage power supply (24V). The evaluation demonstrated that the incorporation of the new motorized scanning mechanism has not affected the counting performance of the shadow shield wholebody counting system. (author)

  16. Design, fabrication and erection of steel structures important to safety of nuclear facilities

    International Nuclear Information System (INIS)

    2001-10-01

    Civil engineering structures in nuclear installations form an important feature having implications to safety performance of these installations. The objective and minimum requirements for the design of civil engineering buildings/structures to be fulfilled to provide adequate assurance for safety of nuclear installations in India (such as pressurised heavy water reactor and related systems) are specified in the Safety Standard for Civil Engineering Structures Important to Safety of Nuclear Facilities. This standard is written by AERB to specify guidelines for implementation of the above civil engineering safety standard in the design, fabrication and erection of steel structures important to safety

  17. Design and fabrication of microwave flat lenses using a novel dry powder dot deposition system

    International Nuclear Information System (INIS)

    Good, Brandon L; Roper, David A Jr; Simmons, Shaun; Mirotznik, Mark S

    2015-01-01

    We describe a new methodology for creating flat lenses operating in the microwave spectrum using a custom designed additive manufacturing system. This method utilizes a novel dry powder 3D printing system to achieve graded index lenses integrated within a structural composite. We also describe a new iterative dot patterning algorithm to achieve a desired graded dielectric distribution, and we compare the iterative dot patterning algorithm to other dot patterning techniques. Computational and experimental results are provided validating the design and fabrication process. (paper)

  18. Design, fabrication, and dynamic testing of a V-groove radiator mechanical development unit

    Science.gov (United States)

    Petrick, S. Walter; Bard, Steven

    1988-01-01

    This paper describes the design, fabrication, and dynamic testing of a V-groove radiator development unit. The intended goal was to survive the dynamic environment of the Mars Observer mission. The development unit was designed to achieve a temperature of 80 K with a heat load of about 80 milliwatts. An analysis was performed to predict the thermal performance of the development unit. The radiator with a mass mockup of a Gamma Ray Spectrometer detector, the most massive of the candidate Mars Observer instrument detectors (1.7 Kg), passed vibration and acoustic testing to the Mars Observer requirements in effect at that time.

  19. Multidisciplinary Conceptual Design for Reduced-Emission Rotorcraft

    Science.gov (United States)

    Silva, Christopher; Johnson, Wayne; Solis, Eduardo

    2018-01-01

    Python-based wrappers for OpenMDAO are used to integrate disparate software for practical conceptual design of rotorcraft. The suite of tools which are connected thus far include aircraft sizing, comprehensive analysis, and parametric geometry. The tools are exercised to design aircraft with aggressive goals for emission reductions relative to fielded state-of-the-art rotorcraft. Several advanced reduced-emission rotorcraft are designed and analyzed, demonstrating the flexibility of the tools to consider a wide variety of potentially transformative vertical flight vehicles. To explore scale effects, aircraft have been sized for 5, 24, or 76 passengers in their design missions. Aircraft types evaluated include tiltrotor, single-main-rotor, coaxial, and side-by-side helicopters. Energy and drive systems modeled include Lithium-ion battery, hydrogen fuel cell, turboelectric hybrid, and turboshaft drive systems. Observations include the complex nature of the trade space for this simple problem, with many potential aircraft design and operational solutions for achieving significant emission reductions. Also interesting is that achieving greatly reduced emissions may not require exotic component technologies, but may be achieved with a dedicated design objective of reducing emissions.

  20. Design and fabrication of facial prostheses for cancer patient applying computer aided method and manufacturing (CADCAM)

    Science.gov (United States)

    Din, Tengku Noor Daimah Tengku; Jamayet, Nafij; Rajion, Zainul Ahmad; Luddin, Norhayati; Abdullah, Johari Yap; Abdullah, Abdul Manaf; Yahya, Suzana

    2016-12-01

    Facial defects are either congenital or caused by trauma or cancer where most of them affect the person appearance. The emotional pressure and low self-esteem are problems commonly related to patient with facial defect. To overcome this problem, silicone prosthesis was designed to cover the defect part. This study describes the techniques in designing and fabrication for facial prosthesis applying computer aided method and manufacturing (CADCAM). The steps of fabricating the facial prosthesis were based on a patient case. The patient was diagnosed for Gorlin Gotz syndrome and came to Hospital Universiti Sains Malaysia (HUSM) for prosthesis. The 3D image of the patient was reconstructed from CT data using MIMICS software. Based on the 3D image, the intercanthal and zygomatic measurements of the patient were compared with available data in the database to find the suitable nose shape. The normal nose shape for the patient was retrieved from the nasal digital library. Mirror imaging technique was used to mirror the facial part. The final design of facial prosthesis including eye, nose and cheek was superimposed to see the result virtually. After the final design was confirmed, the mould design was created. The mould of nasal prosthesis was printed using Objet 3D printer. Silicone casting was done using the 3D print mould. The final prosthesis produced from the computer aided method was acceptable to be used for facial rehabilitation to provide better quality of life.

  1. Design and fabrication of irradiation testing capsule for research reactor materials

    International Nuclear Information System (INIS)

    Yang, Seong Woo; Kim, Bong Goo; Park, Seung Jae; Cho, Man Soon; Choo, Kee Nam; Oh, Jong Myeong; Choi, Myeong Hwan; Lee, Byung Chul; Kang, Suk Hoon; Kim, Dae Jong; Chun, Young Bum; Kim, Tae Kyu

    2012-01-01

    Recently, the demand of research reactors is increasing because there are many ageing research reactors in the world. Also, the production of radioisotope related with the medical purpose is very important. Korea Atomic Energy Research Institute (KAERI) is designing and licensing for Jordan Research and Training Reactor (JRTR) and new type research reactor for export which will be constructed in Amman, Jordan and Busan, Korea, respectively. Thus, It is expected that more research reactors will be designed and constructed by KAERI. To design the research reactor, the irradiation performance and behavior of core structure material are necessary. However, the irradiation behavior of these materials is not yet investigated. Therefore, the irradiation performance must be verified by irradiation test. 11M 20K and 11M 21K irradiation capsules were designed and fabricated to conduct the irradiation test for some candidate core materials, Zircaloy 4, beryllium, and graphite, at HANARO. In this paper, the design and fabrication features of 11M 20K and 11M 21K were discussed

  2. Design and fabrication of irradiation testing capsule for research reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Seong Woo; Kim, Bong Goo; Park, Seung Jae; Cho, Man Soon; Choo, Kee Nam; Oh, Jong Myeong; Choi, Myeong Hwan; Lee, Byung Chul; Kang, Suk Hoon; Kim, Dae Jong; Chun, Young Bum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    Recently, the demand of research reactors is increasing because there are many ageing research reactors in the world. Also, the production of radioisotope related with the medical purpose is very important. Korea Atomic Energy Research Institute (KAERI) is designing and licensing for Jordan Research and Training Reactor (JRTR) and new type research reactor for export which will be constructed in Amman, Jordan and Busan, Korea, respectively. Thus, It is expected that more research reactors will be designed and constructed by KAERI. To design the research reactor, the irradiation performance and behavior of core structure material are necessary. However, the irradiation behavior of these materials is not yet investigated. Therefore, the irradiation performance must be verified by irradiation test. 11M 20K and 11M 21K irradiation capsules were designed and fabricated to conduct the irradiation test for some candidate core materials, Zircaloy 4, beryllium, and graphite, at HANARO. In this paper, the design and fabrication features of 11M 20K and 11M 21K were discussed.

  3. Design impacts of safeguards and security requirements for a US MOX fuel fabrication facility

    International Nuclear Information System (INIS)

    Erkkila, B.H.; Rinard, P.M.; Thomas, K.E.; Zack, N.R.; Jaeger, C.D.

    1998-01-01

    The disposition of plutonium that is no longer required for the nation's defense is being structured to mitigate risks associated with the material's availability. In the 1997 Record of Decision, the US Government endorsed a dual-track approach that could employ domestic commercial reactors to effect the disposition of a portion of the plutonium in the form of mixed oxide (MOX) reactor fuels. To support this decision, the Office of Materials Disposition requested preparation of a document that would review US requirements for safeguards and security and describe their impact on the design of a MOX fuel fabrication facility. The intended users are potential bidders for the construction and operation of the facility. The document emphasizes the relevant DOE Orders but also considers the Nuclear Regulatory Commission (NRC) requirements. Where they are significantly different, the authors have highlighted this difference and provided guidance on the impact to the facility design. Finally, the impacts of International Atomic Energy Agency (IAEA) safeguards on facility design are discussed. Security and materials control and accountability issues that influence facility design are emphasized in each area of discussion. This paper will discuss the prepared report and the issues associated with facility design for implementing practical, modern safeguards and security systems into a new MOX fuel fabrication facility

  4. Design and Fabrication of a Miniaturized GMI Magnetic Sensor Based on Amorphous Wire by MEMS Technology

    Directory of Open Access Journals (Sweden)

    Jiawen Chen

    2018-03-01

    Full Text Available A miniaturized Co-based amorphous wire GMI (Giant magneto-impedance magnetic sensor was designed and fabricated in this paper. The Co-based amorphous wire was used as the sense element due to its high sensitivity to the magnetic field. A three-dimensional micro coil surrounding the Co-based amorphous wire was fabricated by MEMS (Micro-Electro-Mechanical System technology, which was used to extract the electrical signal. The three-dimensional micro pick-up coil was designed and simulated with HFSS (High Frequency Structure Simulator software to determine the key parameters. Surface micro machining MEMS (Micro-Electro-Mechanical System technology was employed to fabricate the three-dimensional coil. The size of the developed amorphous wire magnetic sensor is 5.6 × 1.5 × 1.1 mm3. Helmholtz coil was used to characterize the performance of the device. The test results of the sensor sample show that the voltage change is 130 mV/Oe and the linearity error is 4.83% in the range of 0~45,000 nT. The results indicate that the developed miniaturized magnetic sensor has high sensitivity. By testing the electrical resistance of the samples, the results also showed high uniformity of each device.

  5. Design, fabrication and performance tests for a polymer-based flexible flat heat pipe

    International Nuclear Information System (INIS)

    Hsieh, Shou-Shing; Yang, Ya-Ru

    2013-01-01

    Highlights: ► Fabrication of a polymer-based flexible flat heat pipe. ► Bending angle of 15° will lead to a better thermal performance of the system. ► Powers higher than 12.67 W can be transferred/delivered. - Abstract: In this paper, we report on the novel design, fabrication and performance tests for a polymer-based flexible flat heat pipe (FHP) with a bending angle in the range of 15–90°. Each heat pipe is 4 mm thick, 20 mm wide and 80 mm long, with two layers of No. 250 copper mesh as the wicking material. A copper/silicone rubber hybrid structure is designed and fabricated to achieve the flexibility of the heat pipe. Thermal characteristics are measured and studied for de-ionized water under different working conditions. Experimental results reveal that a bending angle of 15° on the vertical plane has a better thermal performance than those of heat pipes with/without bending. In addition, a higher power of 12.67 W can be transferred/delivered

  6. Design and testing of RFID sensor tag fabricated using inkjet-printing and electrodeposition

    Science.gov (United States)

    Chien Dang, Mau; Son Nguyen, Dat; Dung Dang, Thi My; Tedjini, Smail; Fribourg-Blanc, Eric

    2014-06-01

    The passive RFID tag with an added sensing function is of interest to many applications. In particular, applications where RFID tagging is already considered to be the next step, such as food items, are a specific target. This paper demonstrates a flexible RFID tag sensor fabricated using a low cost technique with an added zero-cost sensing function. It is more specifically applied to the sensing of degradable food, in particular beef meat in our demonstrated example. To reach this, the antenna is designed in such a way to be sensitive to the variation of the dielectric permittivity of the meat over time. The design of the sensing tag as well as its fabrication process are described. The fabrication involves inkjet printing of a silver nanoparticle based ink on a commercial low cost PET film to create a seed layer. It is followed by a copper electrodeposition step on top of the silver pattern to complete the tag to obtain the desired thickness and conductivity of the tag antenna. The results of the electrical tests showed that with the inkjet printing-electrodeposition combination it is possible to produce flexible electrically conductive patterns for practical RFID applications. The tag was then tested in close-to-real-world conditions and it is demonstrated that it can provide a sensing function to detect the consumption limit of the packaged beef.

  7. Design and Evaluation of Photo-Induced Biofeedback Fabric for the Enhancement in Sleeping Sense

    Directory of Open Access Journals (Sweden)

    Wei-Cheng Chu

    2013-01-01

    Full Text Available Based on overcoming the sleeping obstacle for people, the purpose of this study is to design a photo-induced biofeedback fabric which is a kind of optical fiber fabric with the function of enhancing sleeping sense and to evaluate its effect. The fabrics with two layers including background layer and pattern layer were designed firstly. The pattern layers with 3 kinds of wavelengths of sine waves and the light controller with 3 kinds of flashing frequencies were then prepared. Guiding the light into the optical fiber, it will emit out of the optical fiber and stimulate our visual system to change the form of brain wave. Finally, EEG and sleeping scale were applied to evaluate the effect of enhancing sleeping sense. The results were shown that human’s brain wave can be changed from sober status to shallow-sleeping status and the effect of enhancing sleeping sense can be achieved for all pattern layers in frequencies of 0, 5 and 10 Hz. Furthermore, female is more significant than male and participants age from 30 to 49 are the most significant. Besides, the stronger the participant’s stress is, the more significant the sleeping sense is.

  8. Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

    Science.gov (United States)

    Weingart, O.

    1981-01-01

    Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

  9. Fabrication and performance analysis of a DEA cuff designed for dry-suit applications

    International Nuclear Information System (INIS)

    Ahmadi, S; Camacho Mattos, A; Barbazza, A; Soleimani, M; Boscariol, P; Menon, C

    2013-01-01

    A method for manufacturing a cylindrical dielectric elastomer actuator (DEA) is presented. The cylindrical DEA can be used in fabricating the cuff area of dry-suits where the garment is very tight and wearing the suit is difficult. When electrically actuated, the DEA expands radially and the suit can be worn more comfortably. In order to study the performance of the DEA, a customized testing setup was designed, and silicone-made cuff samples with different material stiffnesses were tested. Analytical and FEM modeling were considered to evaluate the experimental output. The results revealed that although the stiffness of the DEA material has a direct relationship with the radial constrictive pressure caused by mechanically stretching the DEA, it has a minor effect on the actuation pressure. It was also found that stacking multiple layers of the DEA to fabricate a laminated structure enabled the attainment of a desired variation of pressure required for the implementation of an electrically tunable cuff. (paper)

  10. CMOS sensors in 90 nm fabricated on high resistivity wafers: Design concept and irradiation results

    International Nuclear Information System (INIS)

    Rivetti, A.; Battaglia, M.; Bisello, D.; Caselle, M.; Chalmet, P.; Costa, M.; Demaria, N.; Giubilato, P.; Ikemoto, Y.; Kloukinas, K.; Mansuy, C.; Marchioro, A.; Mugnier, H.; Pantano, D.; Potenza, A.; Rousset, J.; Silvestrin, L.; Wyss, J.

    2013-01-01

    The LePix project aims at improving the radiation hardness and the readout speed of monolithic CMOS sensors through the use of standard CMOS technologies fabricated on high resistivity substrates. In this context, high resistivity means beyond 400Ωcm, which is at least one order of magnitude greater than the typical value (1–10Ωcm) adopted for integrated circuit production. The possibility of employing these lightly doped substrates was offered by one foundry for an otherwise standard 90 nm CMOS process. In the paper, the case for such a development is first discussed. The sensor design is then described, along with the key challenges encountered in fabricating the detecting element in a very deep submicron process. Finally, irradiation results obtained on test matrices are reported

  11. Design, fabrication and test of double-wall vacuum vessel for JT-60U

    International Nuclear Information System (INIS)

    Uchikawa, Takashi; Ioki, Kimihiro; Ninomiya, Hiromasa.

    1994-01-01

    A double-wall vacuum vessel was designed and fabricated for JT-60U (an upgraded machine of JT-60), which has a plasma current up to 6 MA and a large plasma volume (100 m 3 ). A new concept of Inconel 625 all-welded structure was adopted to the vessel, that comprises an inner plate, square tubes and an outer plate. The vacuum vessel with a multi-arc D-shaped cross section was fabricated by using hot-sizing press. The electromagnetic and structural analysis has been performed for plasma disruption loads. Dynamic responses of the vessel were measured during plasma disruptions, and the observed displacement had a good agreement with the result of FEM analysis. (author)

  12. Engineering structure design and fabrication process of small sized China helium-cooled solid breeder test blanket module

    International Nuclear Information System (INIS)

    Wang Zeming; Chen Lu; Hu Gang

    2014-01-01

    Preliminary design and analysis for china helium-cooled solid breeder (CHHC-SB) test blanket module (TBM) have been carried out recently. As partial verification that the original size module was reasonable and the development process was feasible, fabrication work of a small sized module was to be carried out targetedly. In this paper, detailed design and structure analysis of small sized TBM was carried out based on preliminary design work, fabrication process and integrated assembly process was proposed, so a fabrication for the trial engineering of TBM was layed successfully. (authors)

  13. Reducing ongoing product design decision-making bias

    NARCIS (Netherlands)

    Antioco, M.; Moenaert, R.K.; Lindgreen, A.

    2008-01-01

    The objective of this exploratory study is to add to our understanding of ongoing product design decision-making to reduce eventual decision-making bias. Six research questions are formulated with the aim to establish if and how functional membership and informal patterns of communication within an

  14. A review of computer-aided design/computer-aided manufacture techniques for removable denture fabrication

    Science.gov (United States)

    Bilgin, Mehmet Selim; Baytaroğlu, Ebru Nur; Erdem, Ali; Dilber, Erhan

    2016-01-01

    The aim of this review was to investigate usage of computer-aided design/computer-aided manufacture (CAD/CAM) such as milling and rapid prototyping (RP) technologies for removable denture fabrication. An electronic search was conducted in the PubMed/MEDLINE, ScienceDirect, Google Scholar, and Web of Science databases. Databases were searched from 1987 to 2014. The search was performed using a variety of keywords including CAD/CAM, complete/partial dentures, RP, rapid manufacturing, digitally designed, milled, computerized, and machined. The identified developments (in chronological order), techniques, advantages, and disadvantages of CAD/CAM and RP for removable denture fabrication are summarized. Using a variety of keywords and aiming to find the topic, 78 publications were initially searched. For the main topic, the abstract of these 78 articles were scanned, and 52 publications were selected for reading in detail. Full-text of these articles was gained and searched in detail. Totally, 40 articles that discussed the techniques, advantages, and disadvantages of CAD/CAM and RP for removable denture fabrication and the articles were incorporated in this review. Totally, 16 of the papers summarized in the table. Following review of all relevant publications, it can be concluded that current innovations and technological developments of CAD/CAM and RP allow the digitally planning and manufacturing of removable dentures from start to finish. As a result according to the literature review CAD/CAM techniques and supportive maxillomandibular relationship transfer devices are growing fast. In the close future, fabricating removable dentures will become medical informatics instead of needing a technical staff and procedures. However the methods have several limitations for now. PMID:27095912

  15. Design and fabrication of non silicon substrate based MEMS energy harvester for arbitrary surface applications

    Energy Technology Data Exchange (ETDEWEB)

    Balpande, Suresh S., E-mail: balpandes@rknec.edu [Ph.D.. Scholar, Department of Electronics Engineering Shri Ramdeobaba College of Engineering & Management, Nagpur-13, (M.S.) (India); Pande, Rajesh S. [Professor, Department of Electronics Engineering Shri Ramdeobaba College of Engineering & Management, Nagpur-13, (M.S.) (India)

    2016-04-13

    Internet of Things (IoT) uses MEMS sensor nodes and actuators to sense and control objects through Internet. IOT deploys millions of chemical battery driven sensors at different locations which are not reliable many times because of frequent requirement of charging & battery replacement in case of underground laying, placement at harsh environmental conditions, huge count and difference between demand (24 % per year) and availability (energy density growing rate 8% per year). Energy harvester fabricated on silicon wafers have been widely used in manufacturing MEMS structures. These devices require complex fabrication processes, costly chemicals & clean room. In addition to this silicon wafer based devices are not suitable for curved surfaces like pipes, human bodies, organisms, or other arbitrary surface like clothes, structure surfaces which does not have flat and smooth surface always. Therefore, devices based on rigid silicon wafers are not suitable for these applications. Flexible structures are the key solution for this problems. Energy transduction mechanism generates power from free surrounding vibrations or impact. Sensor nodes application has been purposefully selected due to discrete power requirement at low duty cycle. Such nodes require an average power budget in the range of about 0.1 microwatt to 1 mW over a period of 3-5 seconds. Energy harvester is the best alternate source in contrast with battery for sensor node application. Novel design of Energy Harvester based on cheapest flexible non silicon substrate i.e. cellulose acetate substrate have been modeled, simulated and analyzed on COMSOL multiphysics and fabricated using sol-gel spin coating setup. Single cantilever based harvester generates 60-75 mV peak electric potential at 22Hz frequency and approximately 22 µW power at 1K-Ohm load. Cantilever array can be employed for generating higher voltage by replicating this structure. This work covers design, optimization, fabrication of

  16. Design and fabrication of non silicon substrate based MEMS energy harvester for arbitrary surface applications

    Science.gov (United States)

    Balpande, Suresh S.; Pande, Rajesh S.

    2016-04-01

    Internet of Things (IoT) uses MEMS sensor nodes and actuators to sense and control objects through Internet. IOT deploys millions of chemical battery driven sensors at different locations which are not reliable many times because of frequent requirement of charging & battery replacement in case of underground laying, placement at harsh environmental conditions, huge count and difference between demand (24 % per year) and availability (energy density growing rate 8% per year). Energy harvester fabricated on silicon wafers have been widely used in manufacturing MEMS structures. These devices require complex fabrication processes, costly chemicals & clean room. In addition to this silicon wafer based devices are not suitable for curved surfaces like pipes, human bodies, organisms, or other arbitrary surface like clothes, structure surfaces which does not have flat and smooth surface always. Therefore, devices based on rigid silicon wafers are not suitable for these applications. Flexible structures are the key solution for this problems. Energy transduction mechanism generates power from free surrounding vibrations or impact. Sensor nodes application has been purposefully selected due to discrete power requirement at low duty cycle. Such nodes require an average power budget in the range of about 0.1 microwatt to 1 mW over a period of 3-5 seconds. Energy harvester is the best alternate source in contrast with battery for sensor node application. Novel design of Energy Harvester based on cheapest flexible non silicon substrate i.e. cellulose acetate substrate have been modeled, simulated and analyzed on COMSOL multiphysics and fabricated using sol-gel spin coating setup. Single cantilever based harvester generates 60-75 mV peak electric potential at 22Hz frequency and approximately 22 µW power at 1K-Ohm load. Cantilever array can be employed for generating higher voltage by replicating this structure. This work covers design, optimization, fabrication of harvester and

  17. Design and fabrication of non silicon substrate based MEMS energy harvester for arbitrary surface applications

    International Nuclear Information System (INIS)

    Balpande, Suresh S.; Pande, Rajesh S.

    2016-01-01

    Internet of Things (IoT) uses MEMS sensor nodes and actuators to sense and control objects through Internet. IOT deploys millions of chemical battery driven sensors at different locations which are not reliable many times because of frequent requirement of charging & battery replacement in case of underground laying, placement at harsh environmental conditions, huge count and difference between demand (24 % per year) and availability (energy density growing rate 8% per year). Energy harvester fabricated on silicon wafers have been widely used in manufacturing MEMS structures. These devices require complex fabrication processes, costly chemicals & clean room. In addition to this silicon wafer based devices are not suitable for curved surfaces like pipes, human bodies, organisms, or other arbitrary surface like clothes, structure surfaces which does not have flat and smooth surface always. Therefore, devices based on rigid silicon wafers are not suitable for these applications. Flexible structures are the key solution for this problems. Energy transduction mechanism generates power from free surrounding vibrations or impact. Sensor nodes application has been purposefully selected due to discrete power requirement at low duty cycle. Such nodes require an average power budget in the range of about 0.1 microwatt to 1 mW over a period of 3-5 seconds. Energy harvester is the best alternate source in contrast with battery for sensor node application. Novel design of Energy Harvester based on cheapest flexible non silicon substrate i.e. cellulose acetate substrate have been modeled, simulated and analyzed on COMSOL multiphysics and fabricated using sol-gel spin coating setup. Single cantilever based harvester generates 60-75 mV peak electric potential at 22Hz frequency and approximately 22 µW power at 1K-Ohm load. Cantilever array can be employed for generating higher voltage by replicating this structure. This work covers design, optimization, fabrication of

  18. Design and fabrication of the prototype superconducting quadrupole for the CERN LHC project

    International Nuclear Information System (INIS)

    Baze, J.M.; Cacaut, D.; Jacquemin, J.P.; Lyraud, C.; Michez, C.; Pabot, Y.; Perot, J.; Rifflet, J.M.; Toussaint, J.C.; Vedrine, P.

    1992-01-01

    Within the framework of the LHC R and D program, CERN and CEA/Saclay have established a collaboration to carry out, amongst others, the design, building and testing of a superconducting LHC prototype quadrupole at the Saclay laboratory. The cold mass of this quadrupole is presently under construction at Saclay. The quadrupole design features a twin aperture configuration, a gradient design features a twin aperture configuration, a gradient of 250T/m, a length of 3m and a free coil aperture of 56mm. European industries participate in this project by delivering components and fabrication the tooling according to specifications prepared by Saclay. This paper gives details of the magnet design and construction. Coil winding will start in summer 1991 and the first prototype should be assembled and ready for testing by mid 1992

  19. 100-kW hingeless metal wind turbine blade design, analysis and fabrication

    Science.gov (United States)

    Donham, R. E.; Schmidt, J.; Linscott, B. S.

    1975-01-01

    The design, fabrication and analysis of aluminum wind turbine rotor blades is discussed. The blades are designed to meet criteria established for a 100-kilowatt wind turbine generator operating between 8 and 60-mile-per-hour speeds at 40 revolutions per minute. The design wind speed is 18 miles per hour. Two rotor blades are used on a new facility which includes a hingeless hub and its shaft, gearbox, generator and tower. Experience shows that, for stopped rotors, safe wind speeds are strongly dependent on blade torsional and bending rigidities which the basic D spar structural blade design provides. The 0.25-inch-thick nose skin is brake/bump formed to provide the basic 'D' spar structure for the tapered, twisted blades. Adequate margins for flutter and divergence are predicted from the use of existing, correlated stopped rotor and helicopter rotor analysis programs.

  20. Smart urban design to reduce transportation impact in city centers

    Science.gov (United States)

    Fezzai, Soufiane; Mazouz, Said; Ahriz, Atef

    2018-05-01

    Air pollution is one of the most serious problems facing human being; urban wastes are in first range of energy consumption and emission of greenhouse gasses. Transportation or car traffic is one of the most consumer sectors of fuel, and most pollutant. Reducing energy consumption in transportation and the emission of pollutant gasses becomes an important objective for urban designers; many solutions may be proposed to help solving this problem in future designs, but it depend on other factors in existing urban space especially in city centers characterized with high occupation density. In this paper we investigate traffic rate in the city center of the case study, looking for the causes of the high traffic using gate count method and estimating fuel consumption. We try to propose some design solutions to reduce distances so fuel consumption and emission of pollutant gasses. We use space syntax techniques to evaluate urban configuration and verify the proposed solutions.

  1. Design, Fabrication, and Shakeout Testing of ATALANTE Dissolver Off-Gas Sorbent-Based Capture System

    International Nuclear Information System (INIS)

    Walker Jr, Joseph Franklin; Jubin, Robert Thomas; Jordan, Jacob A.; Bruffey, Stephanie H.

    2015-01-01

    A sorbent-based capture system designed for integration into the existing dissolver off-gas (DOG) treatment system at the ATelier Alpha et Laboratoires pour ANalyses, Transuraniens et Etudes de retraitement (ATALANTE) facility has been successfully designed and fabricated and has undergone shakeout testing. Discussions with personnel from the ATALANTE facility provided guidance that was used for the design. All components for this system were specified, procured, and received on site at Oak Ridge National Laboratory (ORNL). The system was then fabricated and tested at ORNL to verify operation. Shakeout testing resulted in a simplified system. This system should be easily installed into the existing facility and should be straightforward to operate during future experimental testing. All parts were selected to be compatible with ATALANTE power supplies, space requirements, and the existing DOG treatment system. Additionally, the system was demonstrated to meet all of four design requirements. These include (1) a dissolver off-gas flow rate of ?100 L/h (1.67 L/min), (2) an external temperature of ?50°C for all system components placed in the hot cell, (3) a sorbent bed temperature of ~150°C, and (4) a gas temperature of ~150°C upon entry into the sorbent bed. The system will be ready for shipment and installation in the existing DOG treatment system at ATALANTE in FY 2016.

  2. Design and Fabrication of a Direct Natural Convection Solar Dryer for Tapioca

    Directory of Open Access Journals (Sweden)

    Diemuodeke E. OGHENERUONA

    2011-06-01

    Full Text Available Based on preliminary investigations under controlled conditions of drying experiments, a direct natural convection solar dryer was designed and fabricated to dry tapioca in the rural area. This paper describes the design considerations followed and presents the results of MS excel computed results of the design parameters. A minimum of 7.56 m2 solar collector area is required to dry a batch of 100 kg tapioca in 20 hours (two days drying period. The initial and final moisture content considered were 79 % and 10 % wet basis, respectively. The average ambient conditions are 32ºC air temperatures and 74 % relative humidity with daily global solar radiation incident on horizontal surface of 13 MJ/m2/day. The weather conditions considered are of Warri (lat. 5°30’, long. 5°41’, Nigeria. A prototype of the dryer so designed was fabricated with minimum collector area of 1.08 m2. This prototype dryer will be used in experimental drying tests under various loading conditions.

  3. Digital design and fabrication of simulation model for measuring orthodontic force.

    Science.gov (United States)

    Liu, Yun-Feng; Zhang, Peng-Yuan; Zhang, Qiao-Fang; Zhang, Jian-Xing; Chen, Jie

    2014-01-01

    Three dimensional (3D) forces are the key factors for determining movement of teeth during orthodontic treatment. Designing precise forces and torques on tooth before treatment can result accurate tooth movements, but it is too difficult to realize. In orthodontic biomechanical systems, the periodontal tissues, including bones, teeth, and periodontal ligaments (PDL), are affected by braces, and measuring the forces applied on the teeth by braces should be based on a simulated model composed of these three types of tissues. This study explores the design and fabrication of a simulated oral model for 3D orthodontic force measurements. Based on medical image processing, tissue reconstruction, 3D printing, and PDL simulation and testing, a model for measuring force was designed and fabricated, which can potentially be used for force prediction, design of treatment plans, and precise clinical operation. The experiment illustrated that bi-component silicones with 2:8 ratios had similar mechanical properties to PDL, and with a positioning guide, the teeth were assembled in the mandible sockets accurately, and so a customized oral model for 3D orthodontic force measurement was created.

  4. Design and fabrication of a magnetically actuated non-invasive reusable drug delivery device.

    Science.gov (United States)

    Dsa, Joyline; Goswami, Manish; Singh, B R; Bhatt, Nidhi; Sharma, Pankaj; Chauhan, Meenakshi K

    2018-07-01

    We present a novel approach of designing and fabricating a noninvasive drug delivery device which is capable of delivering the drug to the target site in a controlled manner. The device utilizes a reservoir which can be reused once the drug has completely diffused from it. This micro-reservoir based fabricated device has been successfully tested using niosomes of insulin drug filled in, which was then sealed with a magnetic membrane of 20 µm thick and was actuated by applying magnetic field. The deflection of the membrane on application of magnetic field results in the drug release from the reservoir. The discharge of the drug solution and the release rates was controlled by external magnetic field. The simulation of the membrane deflection using COMSOL software was carried out to optimize the concentration of the ferrous nanopowder in PDMS matrix. The characterization of the devices was implemented in-vitro on water and in-vivo on Wistar rats. It was also validated using high-performance liquid chromatography (HPLC) by observing characteristic peak of insulin. The blood samples showed the retention time of 2.79 min at λ max of 280 nm which further authenticated the effectiveness of the proposed work. This noninvasive fabricated device provides reusability, precise control and can enable the patient or a physician to actively administrate the drug when required.

  5. A Virtual Pivot Point MEMS Actuator with Externally Mounted Mirror: Design, Fabrication and Characterization

    Directory of Open Access Journals (Sweden)

    T. M. Fahim AMIN

    2014-12-01

    Full Text Available In this paper, the design, fabrication, and characterization of a virtual pivot point micro electromechanical systems (MEMS electrostatic actuator with externally mounted mirror is presented. The point of rotation of the movable arm of the actuator is distant from the physical actuator. This is a requirement for certain applications, such as an external cavity laser in Littman configuration. A maximum rotational radius of 5 mm from the virtual pivot point was achieved. A detailed analytical analysis for the displacement of the structure is presented. The dynamic characterization of the device with a finite element analysis simulation shows that the resonance frequency of the in-plane rotational mode is well separated from that of the out-of-plane bending mode, confirming high in-plane stability. The devices were fabricated on a silicon-on-insulator wafer with device layer thickness of 100 µm. Thin mirrors were fabricated by dicing a 100 µm thick silicon wafer. A resonance frequency of about 5.9 ´ 102 Hz for the maximum sized mounted mirror (1.7 mm ´ 100 µm ´ 1.0 mm was determined by optical characterization.

  6. Design and fabrication of a large rectangular magnetic cusp plasma source for high intensity neutral beam injectors

    International Nuclear Information System (INIS)

    Biagi, L.A.; Berkner, K.H.; Ehlers, K.W.; Paterson, J.A.; Porter, J.R.

    1979-11-01

    The design and fabrication techniques for a large, rectangular magnetic bucket plasma source are described. This source is compatible with the accelerator structures for the TFTR and DIII neutral-beam systems

  7. Design, Fabrication, and Modeling of a Novel Dual-Axis Control Input PZT Gyroscope.

    Science.gov (United States)

    Chang, Cheng-Yang; Chen, Tsung-Lin

    2017-10-31

    Conventional gyroscopes are equipped with a single-axis control input, limiting their performance. Although researchers have proposed control algorithms with dual-axis control inputs to improve gyroscope performance, most have verified the control algorithms through numerical simulations because they lacked practical devices with dual-axis control inputs. The aim of this study was to design a piezoelectric gyroscope equipped with a dual-axis control input so that researchers may experimentally verify those control algorithms in future. Designing a piezoelectric gyroscope with a dual-axis control input is more difficult than designing a conventional gyroscope because the control input must be effective over a broad frequency range to compensate for imperfections, and the multiple mode shapes in flexural deformations complicate the relation between flexural deformation and the proof mass position. This study solved these problems by using a lead zirconate titanate (PZT) material, introducing additional electrodes for shielding, developing an optimal electrode pattern, and performing calibrations of undesired couplings. The results indicated that the fabricated device could be operated at 5.5±1 kHz to perform dual-axis actuations and position measurements. The calibration of the fabricated device was completed by system identifications of a new dynamic model including gyroscopic motions, electromechanical coupling, mechanical coupling, electrostatic coupling, and capacitive output impedance. Finally, without the assistance of control algorithms, the "open loop sensitivity" of the fabricated gyroscope was 1.82 μV/deg/s with a nonlinearity of 9.5% full-scale output. This sensitivity is comparable with those of other PZT gyroscopes with single-axis control inputs.

  8. Dental implant customization using numerical optimization design and 3-dimensional printing fabrication of zirconia ceramic.

    Science.gov (United States)

    Cheng, Yung-Chang; Lin, Deng-Huei; Jiang, Cho-Pei; Lin, Yuan-Min

    2017-05-01

    This study proposes a new methodology for dental implant customization consisting of numerical geometric optimization and 3-dimensional printing fabrication of zirconia ceramic. In the numerical modeling, exogenous factors for implant shape include the thread pitch, thread depth, maximal diameter of implant neck, and body size. Endogenous factors are bone density, cortical bone thickness, and non-osseointegration. An integration procedure, including uniform design method, Kriging interpolation and genetic algorithm, is applied to optimize the geometry of dental implants. The threshold of minimal micromotion for optimization evaluation was 100 μm. The optimized model is imported to the 3-dimensional slurry printer to fabricate the zirconia green body (powder is bonded by polymer weakly) of the implant. The sintered implant is obtained using a 2-stage sintering process. Twelve models are constructed according to uniform design method and simulated the micromotion behavior using finite element modeling. The result of uniform design models yields a set of exogenous factors that can provide the minimal micromotion (30.61 μm), as a suitable model. Kriging interpolation and genetic algorithm modified the exogenous factor of the suitable model, resulting in 27.11 μm as an optimization model. Experimental results show that the 3-dimensional slurry printer successfully fabricated the green body of the optimization model, but the accuracy of sintered part still needs to be improved. In addition, the scanning electron microscopy morphology is a stabilized t-phase microstructure, and the average compressive strength of the sintered part is 632.1 MPa. Copyright © 2016 John Wiley & Sons, Ltd.

  9. Design, Fabrication, and Modeling of a Novel Dual-Axis Control Input PZT Gyroscope

    Directory of Open Access Journals (Sweden)

    Cheng-Yang Chang

    2017-10-01

    Full Text Available Conventional gyroscopes are equipped with a single-axis control input, limiting their performance. Although researchers have proposed control algorithms with dual-axis control inputs to improve gyroscope performance, most have verified the control algorithms through numerical simulations because they lacked practical devices with dual-axis control inputs. The aim of this study was to design a piezoelectric gyroscope equipped with a dual-axis control input so that researchers may experimentally verify those control algorithms in future. Designing a piezoelectric gyroscope with a dual-axis control input is more difficult than designing a conventional gyroscope because the control input must be effective over a broad frequency range to compensate for imperfections, and the multiple mode shapes in flexural deformations complicate the relation between flexural deformation and the proof mass position. This study solved these problems by using a lead zirconate titanate (PZT material, introducing additional electrodes for shielding, developing an optimal electrode pattern, and performing calibrations of undesired couplings. The results indicated that the fabricated device could be operated at 5.5±1 kHz to perform dual-axis actuations and position measurements. The calibration of the fabricated device was completed by system identifications of a new dynamic model including gyroscopic motions, electromechanical coupling, mechanical coupling, electrostatic coupling, and capacitive output impedance. Finally, without the assistance of control algorithms, the “open loop sensitivity” of the fabricated gyroscope was 1.82 μV/deg/s with a nonlinearity of 9.5% full-scale output. This sensitivity is comparable with those of other PZT gyroscopes with single-axis control inputs.

  10. Design and Fabrication of a Precision Template for Spine Surgery Using Selective Laser Melting (SLM

    Directory of Open Access Journals (Sweden)

    Di Wang

    2016-07-01

    Full Text Available In order to meet the clinical requirements of spine surgery, this paper proposes the fabrication of the customized template for spine surgery through computer-aided design. A 3D metal printing-selective laser melting (SLM technique was employed to directly fabricate the 316L stainless steel template, and the metal template with tiny locating holes was used as an auxiliary tool to insert spinal screws inside the patient’s body. To guarantee accurate fabrication of the template for cervical vertebra operation, the contact face was placed upwards to improve the joint quality between the template and the cervical vertebra. The joint surface of the printed template had a roughness of Ra = 13 ± 2 μm. After abrasive blasting, the surface roughness was Ra = 7 ± 0.5 μm. The surgical metal template was bound with the 3D-printed Acrylonitrile Butadiene Styrene (ABS plastic model. The micro-hardness values determined at the cross-sections of SLM-processed samples varied from HV0.3 250 to HV0.3 280, and the measured tensile strength was in the range of 450 MPa to 560 MPa, which showed that the template had requisite strength. Finally, the metal template was clinically used in the patient’s surgical operation, and the screws were inserted precisely as the result of using the auxiliary template. The geometrical parameters of the template hole (e.g., diameter and wall thickness were optimized, and measures were taken to optimize the key geometrical units (e.g., hole units in metal 3D printing. Compared to the traditional technology of screw insertion, the use of the surgical metal template enabled the screws to be inserted more easily and accurately during spinal surgery. However, the design of the high-quality template should fully take into account the clinical demands of surgeons, as well as the advice of the designing engineers and operating technicians.

  11. Design and Fabrication of a Precision Template for Spine Surgery Using Selective Laser Melting (SLM).

    Science.gov (United States)

    Wang, Di; Wang, Yimeng; Wang, Jianhua; Song, Changhui; Yang, Yongqiang; Zhang, Zimian; Lin, Hui; Zhen, Yongqiang; Liao, Suixiang

    2016-07-22

    In order to meet the clinical requirements of spine surgery, this paper proposes the fabrication of the customized template for spine surgery through computer-aided design. A 3D metal printing-selective laser melting (SLM) technique was employed to directly fabricate the 316L stainless steel template, and the metal template with tiny locating holes was used as an auxiliary tool to insert spinal screws inside the patient's body. To guarantee accurate fabrication of the template for cervical vertebra operation, the contact face was placed upwards to improve the joint quality between the template and the cervical vertebra. The joint surface of the printed template had a roughness of Ra = 13 ± 2 μm. After abrasive blasting, the surface roughness was Ra = 7 ± 0.5 μm. The surgical metal template was bound with the 3D-printed Acrylonitrile Butadiene Styrene (ABS) plastic model. The micro-hardness values determined at the cross-sections of SLM-processed samples varied from HV0.3 250 to HV0.3 280, and the measured tensile strength was in the range of 450 MPa to 560 MPa, which showed that the template had requisite strength. Finally, the metal template was clinically used in the patient's surgical operation, and the screws were inserted precisely as the result of using the auxiliary template. The geometrical parameters of the template hole (e.g., diameter and wall thickness) were optimized, and measures were taken to optimize the key geometrical units (e.g., hole units) in metal 3D printing. Compared to the traditional technology of screw insertion, the use of the surgical metal template enabled the screws to be inserted more easily and accurately during spinal surgery. However, the design of the high-quality template should fully take into account the clinical demands of surgeons, as well as the advice of the designing engineers and operating technicians.

  12. Understanding the significance variables for fabrication of fish gelatin nanoparticles by Plackett-Burman design

    Science.gov (United States)

    Subara, Deni; Jaswir, Irwandi; Alkhatib, Maan Fahmi Rashid; Noorbatcha, Ibrahim Ali

    2018-01-01

    The aim of this experiment is to screen and to understand the process variables on the fabrication of fish gelatin nanoparticles by using quality-design approach. The most influencing process variables were screened by using Plackett-Burman design. Mean particles size, size distribution, and zeta potential were found in the range 240±9.76 nm, 0.3, and -9 mV, respectively. Statistical results explained that concentration of acetone, pH of solution during precipitation step and volume of cross linker had a most significant effect on particles size of fish gelatin nanoparticles. It was found that, time and chemical consuming is lower than previous research. This study revealed the potential of quality-by design in understanding the effects of process variables on the fish gelatin nanoparticles production.

  13. PopupCAD: a tool for automated design, fabrication, and analysis of laminate devices

    Science.gov (United States)

    Aukes, Daniel M.; Wood, Robert J.

    2015-05-01

    Recent advances in laminate manufacturing techniques have driven the development of new classes of millimeter-scale sensorized medical devices, robots capable of terrestrial locomotion and sustained flight, and new techniques for sensing and actuation. Recently, the analysis of laminate micro-devices has focused more manufacturability concerns and not on mechanics. Considering the nature of such devices, we draw from existing research in composites, origami kinematics, and finite element methods in order to identify issues related to sequential assembly and self-folding prior to fabrication as well as the stiffness of composite folded systems during operation. These techniques can be useful for understanding how such devices will bend and flex under normal operating conditions, and when added to new design tools like popupCAD, will give designers another means to develop better devices throughout the design process.

  14. Design and fabrication of the vacuum vessel for the Advanced Toroidal Facility

    International Nuclear Information System (INIS)

    Chipley, K.K.; Frey, G.N.

    1985-01-01

    The vacuum vessel for the Advanced Toroidal Facility (ATF) is a heavily contoured and very complex formed vessel that is specifically designed to allow for maximum plasma volume in a pure stellarator arrangement. The design of the facility incorporates an internal vessel that is closely fitted to the two helical field coils following the winding law theta = 1/6phi. Metallic seals have been incorporated throughout the system to minimize impurities. The vessel has been fabricated utilizing a comprehensive set of tooling fixtures specifically designed for the task of forming 6-mm stainless steel plate to the complex shape. Computer programs were used to develop a series of ribs that essentially form an internal mold of the vessel. Plates were press-formed with multiple compound curves, fitted to the fixture, and joined with full-penetration welds. 7 refs., 8 figs

  15. Design and fabrication of Radio Frequency Quadrupole (RFQ) Accelerator at IUAC, New Delhi

    International Nuclear Information System (INIS)

    Ahuja, R.; Kothari, A.; Safvan, C.P.; Kumar, Sugam; Ram Sankar, P.

    2013-01-01

    As part of the accelerator augmentation program at Inter-University Accelerator Centre (IUAC), a high current injector (HCI) is being developed to inject high currents of highly charged ions into the superconducting LINAC. The ion beams produced by the Electron Cyclotron Resonance (ECR) based PKDELIS ion source will be injected into a Radio Frequency Quadrupole Accelerator (RFQ). The RFQ focuses and accelerates the ion beam. For the development of the RFQ Accelerator, a prototype of nearly half length was successfully built at IUAC to test the RF, thermal and mechanical design. The prototype is designed for 30 kW power at 48.5 MHz. This paper presents the mechanical design, fabrication and assembly of the final 2.5 m long RFQ. (author)

  16. Design, Fabrication and Integration of a NaK-Cooled Circuit

    International Nuclear Information System (INIS)

    Garber, Anne; Godfroy, Thomas

    2006-01-01

    The Early Flight Fission Test Facilities (EFF-TF) team has been tasked by the NASA Marshall Space Flight Center Nuclear Systems Office to design, fabricate, and test an actively pumped alkali metal flow circuit. The system, which was originally designed for use with a eutectic mixture of sodium potassium (NaK), was redesigned for use with lithium. Due to a shift in focus, it is once again being prepared for use with NaK. Changes made to the actively pumped, high temperature circuit include the replacement of the expansion reservoir, addition of remotely operated valves, and modification of the support table. Basic circuit components include: reactor segment, NaK to gas heat exchanger, electromagnetic (EM) liquid metal pump, load/drain reservoir, expansion reservoir, instrumentation, and a spill reservoir. A 37-pin partial-array core (pin and flow path dimensions are the same as those in a full design) was selected for fabrication and test. This paper summarizes the integration and preparations for the fill of the pumped NaK circuit. (authors)

  17. Fabrication of computationally designed scaffolds by low temperature 3D printing

    International Nuclear Information System (INIS)

    Castilho, Miguel; Dias, Marta; Fernandes, Paulo; Pires, Inês; Gouveia, Barbara; Rodrigues, Jorge; Gbureck, Uwe; Groll, Jürgen; Vorndran, Elke

    2013-01-01

    The development of artificial bone substitutes that mimic the properties of bone and simultaneously promote the desired tissue regeneration is a current issue in bone tissue engineering research. An approach to create scaffolds with such characteristics is based on the combination of novel design and additive manufacturing processes. The objective of this work is to characterize the microstructural and the mechanical properties of scaffolds developed by coupling both topology optimization and a low temperature 3D printing process. The scaffold design was obtained using a topology optimization approach to maximize the permeability with constraints on the mechanical properties. This procedure was studied to be suitable for the fabrication of a cage prototype for tibial tuberosity advancement application, which is one of the most recent and promising techniques to treat cruciate ligament rupture in dogs. The microstructural and mechanical properties of the scaffolds manufactured by reacting α/β-tricalcium phosphate with diluted phosphoric acid were then assessed experimentally and the scaffolds strength reliability was determined. The results demonstrate that the low temperature 3D printing process is a reliable option to create synthetic scaffolds with tailored properties, and when coupled with topology optimization design it can be a powerful tool for the fabrication of patient-specific bone implants. (paper)

  18. Mixed logic style adder circuit designed and fabricated using SOI substrate for irradiation-hardened experiment

    Science.gov (United States)

    Yuan, Shoucai; Liu, Yamei

    2016-08-01

    This paper proposed a rail to rail swing, mixed logic style 28-transistor 1-bit full adder circuit which is designed and fabricated using silicon-on-insulator (SOI) substrate with 90 nm gate length technology. The main goal of our design is space application where circuits may be damaged by outer space radiation; so the irradiation-hardened technique such as SOI structure should be used. The circuit's delay, power and power-delay product (PDP) of our proposed gate diffusion input (GDI)-based adder are HSPICE simulated and compared with other reported high-performance 1-bit adder. The GDI-based 1-bit adder has 21.61% improvement in delay and 18.85% improvement in PDP, over the reported 1-bit adder. However, its power dissipation is larger than that reported with 3.56% increased but is still comparable. The worst case performance of proposed 1-bit adder circuit is also seen to be less sensitive to variations in power supply voltage (VDD) and capacitance load (CL), over a wide range from 0.6 to 1.8 V and 0 to 200 fF, respectively. The proposed and reported 1-bit full adders are all layout designed and wafer fabricated with other circuits/systems together on one chip. The chip measurement and analysis has been done at VDD = 1.2 V, CL = 20 fF, and 200 MHz maximum input signal frequency with temperature of 300 K.

  19. Design and Fabrication of a 5-kWe Free-Piston Stirling Power Conversion System

    Science.gov (United States)

    Chapman, Peter A.; Walter, Thomas J.; Brandhorst, Henry W., Jr.

    2008-01-01

    Progress in the design and fabrication of a 5-kWe free-piston Stirling power conversion system is described. A scaled-down version of the successful 12.5-kWe Component Test Power Converter (CTPC) developed under NAS3-25463, this single cylinder prototype incorporates cost effective and readily available materials (steel versus beryllium) and components (a commercial linear alternator). The design consists of a displacer suspended on internally pumped gas bearings and a power piston/alternator supported on flexures. Non-contacting clearance seals are used between internal volumes. Heat to and from the prototype is supplied via pumped liquid loops passing through shell and tube heat exchangers. The control system incorporates several novel ideas such as a pulse start capability and a piston stroke set point control strategy that provides the ability to throttle the engine to match the required output power. It also ensures stable response to various disturbances such as electrical load variations while providing useful data regarding the position of both power piston and displacer. All design and analysis activities are complete and fabrication is underway. Prototype test is planned for summer 2008 at Foster-Miller to characterize the dynamics and steady-state operation of the prototype and determine maximum power output and system efficiency. Further tests will then be performed at Auburn University to determine start-up and shutdown characteristics and assess transient response to temperature and load variations.

  20. Design of a micro-Wankel rotary engine for MEMS fabrication

    Science.gov (United States)

    Jiang, Kyle C.; Prewett, Philip D.; Ward, M. C. L.; Tian, Y.; Yang, H.

    2001-04-01

    This paper presents the design of a micro Wankel engine for deep etching micro fabrication. The micro engine design is part of a research program in progress to develop a micro actuator to supply torque for driving micro machines. To begin with, the research work concentrates on the micro Wankel engine powered by liquid CO2. Then, a Wankel internal combustion engines will be investigated. The Wankel engine is a planetary rotation engine. It is selected because of its largely 2D structure which is suitable for lithographic processes. The engine has been simplified and redesigned to suit the fabrication processes. In particular, the fuel inlet has been moved to the top cover of the housing from the side, and the outlet is made as a groove on the housing, so that the both parts can be etched. A synchronization valve is mounted on the engine to control the supply of CO2. One of advantages of the micro engines is their high energy density compared with batteries. A research study has been conducted in comparing energy densities of commonly used fuels. It shows that the energy densities of fuels for combustion engines are 10 - 30 times higher than that of batteries. The deigns of the micro Wankel engines have been tested for verification by finite element analysis, CAD assembly, and construction of a prototype, which proves the design is valid.

  1. Infrastructure for the design and fabrication of MEMS for RF/microwave and millimeter wave applications

    Science.gov (United States)

    Nerguizian, Vahe; Rafaf, Mustapha

    2004-08-01

    This article describes and provides valuable information for companies and universities with strategies to start fabricating MEMS for RF/Microwave and millimeter wave applications. The present work shows the infrastructure developed for RF/Microwave and millimeter wave MEMS platforms, which helps the identification, evaluation and selection of design tools and fabrication foundries taking into account packaging and testing. The selected and implemented simple infrastructure models, based on surface and bulk micromachining, yield inexpensive and innovative approaches for distributed choices of MEMS operating tools. With different educational or industrial institution needs, these models may be modified for specific resource changes using a careful analyzed iteration process. The inputs of the project are evaluation selection criteria and information sources such as financial, technical, availability, accessibility, simplicity, versatility and practical considerations. The outputs of the project are the selection of different MEMS design tools or software (solid modeling, electrostatic/electromagnetic and others, compatible with existing standard RF/Microwave design tools) and different MEMS manufacturing foundries. Typical RF/Microwave and millimeter wave MEMS solutions are introduced on the platform during the evaluation and development phases of the project for the validation of realistic results and operational decision making choices. The encountered challenges during the investigation and the development steps are identified and the dynamic behavior of the infrastructure is emphasized. The inputs (resources) and the outputs (demonstrated solutions) are presented in tables and flow chart mode diagrams.

  2. Design and Fabrication of the Lithium Beam Ion Injector for NDCX-II

    International Nuclear Information System (INIS)

    Takakuwa, J.

    2011-01-01

    A 130 keV injector is developed for the NDCX-II facility. It consists of a 10.9 cm diameter lithium doped alumina-silicate ion source heated to ∼1300 C and 3 electrodes. Other components include a segmented Rogowski coil for current and beam position monitoring, a gate valve, pumping ports, a focusing solenoid, a steering coil and space for inspection and maintenance access. Significant design challenges including managing the 3-4 kW of power dissipation from the source heater, temperature uniformity across the emitter surface, quick access for frequent ion source replacement, mechanical alignment with tight tolerance, and structural stabilization of the cantilevered 27-inch OD graded HV ceramic column. The injector fabrication is scheduled to complete by May 2011, and assembly and installation is scheduled to complete by the beginning of July. The Neutralized Drift Compression eXperiment (NDCX-II) is for the study of high energy density physics and inertial fusion energy research utilizing a lithium ion (Li+) beam with a current of 93 mA and a pulse length of 500 ns (compressed to 1 ns at the target). The injector is one of the most complicated sections of the NDCX-II accelerator demanding significant design and fabrication resources. It needs to accommodate a relatively large ion source (10.9 cm), a high heat load (3-4 kW) and specific beam optics developed from the physics model. Some specific design challenges are noted in this paper.

  3. Medical linear accelerator mounted mini-beam collimator: design, fabrication and dosimetric characterization.

    Science.gov (United States)

    Cranmer-Sargison, G; Crewson, C; Davis, W M; Sidhu, N P; Kundapur, V

    2015-09-07

    The goal of this work was to design, build and experimentally characterize a linear accelerator mounted mini-beam collimator for use at a nominal 6 MV beam energy. Monte Carlo simulation was used in the design and dosimetric characterization of a compact mini-beam collimator assembly mounted to a medical linear accelerator. After fabrication, experimental mini-beam dose profiles and central axis relative output were measured and the results used to validate the simulation data. The simulation data was then used to establish traceability back to an established dosimetric code of practice. The Monte Carlo simulation work revealed that changes in collimator blade width have a greater influence on the valley-to-peak dose ratio than do changes in blade height. There was good agreement between the modeled and measured profile data, with the exception of small differences on either side of the central peak dose. These differences were found to be systematic across all depths and result from limitations associated with the collimator fabrication. Experimental mini-beam relative output and simulation data agreed to better than ± 2.0%, which is well within the level of uncertainty required for dosimetric traceability of non-standard field geometries. A mini-beam collimator has now been designed, built and experimentally characterized for use with a commercial linear accelerator operated at a nominal 6 MV beam energy.

  4. Design, fabrication and erection of Queen Mall Bridge; Queen mall kyo no sekkei seisaku kasetsu

    Energy Technology Data Exchange (ETDEWEB)

    Arai, M.; Ishii, A.; Shinohara, T. [Sumitomo Heavy Industries, Ltd., Tokyo (Japan)

    1997-12-20

    This paper describes design, fabrication and erection of Queen Mall Bridge, which is a new landmark in Minato-Mirai Yokohama. This bridge is two-span continuous cable stayed pedestrian bridge with a roof, and has a length 72.2 m, a width 18 m and a weight about 1,050 t. This bridge connects between the Queen`s Square and the second floor of Pacifico Yokohama. Achieving harmonious impression of the newly designed bridge in this area, glass roof was employed and all-weld method was applied to the in-site jointing of main girders and main tower in addition to the essential structural design. Since all-weld method was applied to the in-site jointing, highly accurate fabrication was considered during the in-site jointing. Due to the heavy traffic of the road below the bridge, the erection time was shortened under the severe erection conditions at night by large block method. Especially, accuracy control was considered for the whole shape management. Pre-assemble of all members was conducted just near the erection site, only 500 m away from the site, to shorten the construction time. 1 ref., 5 figs.

  5. Design and fabrication of a meso-scale stirling engine and combustor.

    Energy Technology Data Exchange (ETDEWEB)

    Echekki, Tarek (Sandia National Laboratories, Livermore, CA); Haroldsen, Brent L. (Sandia National Laboratories, Livermore, CA); Krafcik, Karen L. (Sandia National Laboratories, Livermore, CA); Morales, Alfredo Martin (Sandia National Laboratories, Livermore, CA); Mills, Bernice E. (Sandia National Laboratories, Livermore, CA); Liu, Shiling (Sandia National Laboratories, Livermore, CA); Lee, Jeremiah C. (Sandia National Laboratories, Livermore, CA); Karpetis, Adionos N. (Sandia National Laboratories, Livermore, CA); Chen, Jacqueline H. (Sandia National Laboratories, Livermore, CA); Ceremuga, Joseph T. (Sandia National Laboratories, Livermore, CA); Raber, Thomas N. (Sandia National Laboratories, Livermore, CA); Hekmuuaty, Michelle A. (Sandia National Laboratories, Livermore, CA)

    2005-05-01

    Power sources capable of supplying tens of watts are needed for a wide variety of applications including portable electronics, sensors, micro aerial vehicles, and mini-robotics systems. The utility of these devices is often limited by the energy and power density capabilities of batteries. A small combustion engine using liquid hydrocarbon fuel could potentially increase both power and energy density by an order of magnitude or more. This report describes initial development work on a meso-scale external combustion engine based on the Stirling cycle. Although other engine designs perform better at macro-scales, we believe the Stirling engine cycle is better suited to small-scale applications. The ideal Stirling cycle requires efficient heat transfer. Consequently, unlike other thermodynamic cycles, the high heat transfer rates that are inherent with miniature devices are an advantage for the Stirling cycle. Furthermore, since the Stirling engine uses external combustion, the combustor and engine can be scaled and optimized semi-independently. Continuous combustion minimizes issues with flame initiation and propagation. It also allows consideration of a variety of techniques to promote combustion that would be difficult in a miniature internal combustion engine. The project included design and fabrication of both the engine and the combustor. Two engine designs were developed. The first used a cylindrical piston design fabricated with conventional machining processes. The second design, based on the Wankel rotor geometry, was fabricated by through-mold electroforming of nickel in SU8 and LIGA micromolds. These technologies provided the requisite precision and tight tolerances needed for efficient micro-engine operation. Electroformed nickel is ideal for micro-engine applications because of its high strength and ductility. A rotary geometry was chosen because its planar geometry was more compatible with the fabrication process. SU8 lithography provided rapid

  6. Design and fabrication of foam-insulated cryogenic target for wet-wall laser fusion reactor

    International Nuclear Information System (INIS)

    Norimatsu, T.; Takeda, T.; Nagai, K.; Mima, K.; Yamanaka, T.

    2003-01-01

    A foam insulated cryogenic target was proposed for use in a future laser fusion reactor with a wet wall. This scheme can protect the solid DT layer from melting due to surface heating by adsorption of metal vapor without significant reduction in the target gain. Design spaces for the injection velocity and the acceptable vapor pressure in the reactor are discussed. Basic technology to fabricate such structure was demonstrated by emulsion process. Concept of a cryogenic fast-ignition target with a gold guiding cone was proposed together with direct injection filling of liquid DT. (author)

  7. Design, fabrication and characterization of the first AC-coupled silicon microstrip sensors in India

    CERN Document Server

    Aziz, T; Mohanty, G.B.; Patil, M.R.; Rao, K.K.; Rani, Y.R.; Rao, Y.P.P.; Behnamian, H.; Mersi, S.; Naseri, M.

    2014-01-01

    This paper reports the design, fabrication and characterization of single-sided silicon microstrip sensors with integrated biasing resistors and coupling capacitors, produced for the first time in India. We have first developed a prototype sensor with different width and pitch combinations on a single 4-inch wafer. After finding test procedures for characterizing these AC coupled sensors, we have chosen an optimal width-pitch combination and also fine-tuned various process parameters in order to produce sensors with the desired specifications.

  8. Design, fabrication and characterisation of a microfluidic time-temperature indicator

    Science.gov (United States)

    Schmitt, P.; Wedrich, K.; Müller, L.; Mehner, H.; Hoffmann, M.

    2017-11-01

    This paper describes a concept for a passive microfluidic time-temperature indicator (TTI) intended for intelligent food packaging. A microfluidic system is presented that makes use of the temperature-dependent flow of suitable food ingredients in a microcapillary. Based on the creeping distance inside the capillary, the time-temperature integral can be determined. A demonstrator of the microsystem has been designed, fabricated and characterised using liquid sugar alcohols as indicator fluids. To enable a first wireless read-out of the passive TTI, the sensor was read out using a commercial RFID equipment, and capacitive measurements have been carried out.

  9. Modeling, design, fabrication and experimentation of a GaN-based, 63Ni betavoltaic battery

    Science.gov (United States)

    E Munson, C., IV; Gaimard, Q.; Merghem, K.; Sundaram, S.; Rogers, D. J.; de Sanoit, J.; Voss, P. L.; Ramdane, A.; Salvestrini, J. P.; Ougazzaden, A.

    2018-01-01

    GaN is a durable, radiation hard and wide-bandgap semiconductor material, making it ideal for usage with betavoltaic batteries. This paper describes the design, fabrication and experimental testing of 1 cm2 GaN-based betavoltaic batteries (that achieve an output power of 2.23 nW) along with a full model that accurately simulates the device performance which is the highest to date (to the best of our knowledge) for GaN-based devices with a 63Ni source.

  10. Design and fabrication of forced-flow superconducting poloidal coils for the Large Helical Device

    International Nuclear Information System (INIS)

    Nakamoto, K.; Yamamoto, T.; Mizumaki, S.; Yamakoshi, T.; Kanai, Y.; Yamamoto, K.; Wachi, Y.; Ushijima, M.; Yoshida, T.; Kai, T.; Takahata, K.; Yamamoto, J.; Satow, T.; Motojima, O.

    1995-01-01

    Three pairs of superconducting poloidal coils for the LHD (Large Helical Device) have been designed and fabricated using NbTi/Cu cable-in-conduit (CIC) conductors cooled with forced-flow supercritical helium (SHE). In the LHD poloidal coils, high field accuracy as well as high reliability are required. To meet these requirements, detailed field and structural analyses have been performed and key parameters including winding pattern and size and locations of conductor joints have been determined. Compact conductor joint, where NbTi filaments are directly bonded, has also been developed using the solid state bonding technique. (orig.)

  11. Reduced scale PWR passive safety system designing by genetic algorithms

    International Nuclear Information System (INIS)

    Cunha, Joao J. da; Alvim, Antonio Carlos M.; Lapa, Celso Marcelo Franklin

    2007-01-01

    This paper presents the concept of 'Design by Genetic Algorithms (DbyGA)', applied to a new reduced scale system problem. The design problem of a passive thermal-hydraulic safety system, considering dimensional and operational constraints, has been solved. Taking into account the passive safety characteristics of the last nuclear reactor generation, a PWR core under natural circulation is used in order to demonstrate the methodology applicability. The results revealed that some solutions (reduced scale system DbyGA) are capable of reproducing, both accurately and simultaneously, much of the physical phenomena that occur in real scale and operating conditions. However, some aspects, revealed by studies of cases, pointed important possibilities to DbyGA methodological performance improvement

  12. Study on core design for reduced-moderation water reactors

    International Nuclear Information System (INIS)

    Okubo, Tsutomu

    2002-01-01

    The Reduced-Moderation Water Reactor (RMWR) is a water-cooled reactor with the harder neutron spectrum comparing with the LWR, resulting from low neutron moderation due to reduced water volume fraction. Based on the difference from the spectrum from the LWR, the conversion from U-238 to Pu-239 is promoted and the new cores preferable to effective utilization of uranium resource can be possible Design study of the RMWR core started in 1997 and new four core concepts (three BWR cores and one PWR core) are recently evaluated in terms of control rod worths, plutonium multiple recycle, high burnup and void coefficient. Comparative evaluations show needed incorporation of control rod programming and simplified PUREX process as well as development of new fuel cans for high burnup of 100 GW-d/t. Final choice of design specifications will be made at the next step aiming at realization of the RMWR. (T. Tanaka)

  13. Study on core design for reduced-moderation water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, Tsutomu [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2002-12-01

    The Reduced-Moderation Water Reactor (RMWR) is a water-cooled reactor with the harder neutron spectrum comparing with the LWR, resulting from low neutron moderation due to reduced water volume fraction. Based on the difference from the spectrum from the LWR, the conversion from U-238 to Pu-239 is promoted and the new cores preferable to effective utilization of uranium resource can be possible Design study of the RMWR core started in 1997 and new four core concepts (three BWR cores and one PWR core) are recently evaluated in terms of control rod worths, plutonium multiple recycle, high burnup and void coefficient. Comparative evaluations show needed incorporation of control rod programming and simplified PUREX process as well as development of new fuel cans for high burnup of 100 GW-d/t. Final choice of design specifications will be made at the next step aiming at realization of the RMWR. (T. Tanaka)

  14. Reduced-Complexity Deterministic Annealing for Vector Quantizer Design

    Directory of Open Access Journals (Sweden)

    Ortega Antonio

    2005-01-01

    Full Text Available This paper presents a reduced-complexity deterministic annealing (DA approach for vector quantizer (VQ design by using soft information processing with simplified assignment measures. Low-complexity distributions are designed to mimic the Gibbs distribution, where the latter is the optimal distribution used in the standard DA method. These low-complexity distributions are simple enough to facilitate fast computation, but at the same time they can closely approximate the Gibbs distribution to result in near-optimal performance. We have also derived the theoretical performance loss at a given system entropy due to using the simple soft measures instead of the optimal Gibbs measure. We use thederived result to obtain optimal annealing schedules for the simple soft measures that approximate the annealing schedule for the optimal Gibbs distribution. The proposed reduced-complexity DA algorithms have significantly improved the quality of the final codebooks compared to the generalized Lloyd algorithm and standard stochastic relaxation techniques, both with and without the pairwise nearest neighbor (PNN codebook initialization. The proposed algorithms are able to evade the local minima and the results show that they are not sensitive to the choice of the initial codebook. Compared to the standard DA approach, the reduced-complexity DA algorithms can operate over 100 times faster with negligible performance difference. For example, for the design of a 16-dimensional vector quantizer having a rate of 0.4375 bit/sample for Gaussian source, the standard DA algorithm achieved 3.60 dB performance in 16 483 CPU seconds, whereas the reduced-complexity DA algorithm achieved the same performance in 136 CPU seconds. Other than VQ design, the DA techniques are applicable to problems such as classification, clustering, and resource allocation.

  15. Design and fabrication of a microstrip patch antenna with a low radar cross section in the X-band

    International Nuclear Information System (INIS)

    Jang, Hong-Kyu; Lee, Won-Jun; Kim, Chun-Gon

    2011-01-01

    In this study, the authors developed a radar absorbing method to reduce the antenna radar cross section (RCS) without any loss of antenna performance. The new method was based upon an electromagnetic bandgap (EBG) absorber using conducting polymer (CP). First, a microstrip patch antenna was made by using a copper film and glass/epoxy composite materials, which are typically used for load-bearing structures, such as aircraft and other vehicles. Then, CP EBG patterns were also designed that had a 90% electromagnetic (EM) wave absorbing performance within the X-band (8.2–12.4 GHz). Finally, the CP EBG patterns were printed on the top surface of the microstrip patch antenna. The measured radar absorbing performance of the fabricated patch antenna showed that the frontal RCS of the antenna declined by nearly 95% at 10 GHz frequency while the CP EBG patterns had almost no effect on the antenna's performance

  16. Designing of PLA scaffolds for bone tissue replacement fabricated by ordinary commercial 3D printer.

    Science.gov (United States)

    Gregor, Aleš; Filová, Eva; Novák, Martin; Kronek, Jakub; Chlup, Hynek; Buzgo, Matěj; Blahnová, Veronika; Lukášová, Věra; Bartoš, Martin; Nečas, Alois; Hošek, Jan

    2017-01-01

    The primary objective of Tissue engineering is a regeneration or replacement of tissues or organs damaged by disease, injury, or congenital anomalies. At present, Tissue engineering repairs damaged tissues and organs with artificial supporting structures called scaffolds. These are used for attachment and subsequent growth of appropriate cells. During the cell growth gradual biodegradation of the scaffold occurs and the final product is a new tissue with the desired shape and properties. In recent years, research workplaces are focused on developing scaffold by bio-fabrication techniques to achieve fast, precise and cheap automatic manufacturing of these structures. Most promising techniques seem to be Rapid prototyping due to its high level of precision and controlling. However, this technique is still to solve various issues before it is easily used for scaffold fabrication. In this article we tested printing of clinically applicable scaffolds with use of commercially available devices and materials. Research presented in this article is in general focused on "scaffolding" on a field of bone tissue replacement. Commercially available 3D printer and Polylactic acid were used to create originally designed and possibly suitable scaffold structures for bone tissue engineering. We tested printing of scaffolds with different geometrical structures. Based on the osteosarcoma cells proliferation experiment and mechanical testing of designed scaffold samples, it will be stated that it is likely not necessary to keep the recommended porosity of the scaffold for bone tissue replacement at about 90%, and it will also be clarified why this fact eliminates mechanical properties issue. Moreover, it is demonstrated that the size of an individual pore could be double the size of the recommended range between 0.2-0.35 mm without affecting the cell proliferation. Rapid prototyping technique based on Fused deposition modelling was used for the fabrication of designed scaffold

  17. Reducing work-related Musculoskeletal Disorders (MSDs) through design: Views of ergonomics and design practitioners.

    Science.gov (United States)

    Punchihewa, Himan K G; Gyi, Diane E

    2015-01-01

    Work-related Musculoskeletal Disorders (MSDs) affect the well-being of workers. Unfortunately, user requirements for design to reduce workplace risk factors for MSDs are not always effectively communicated to designers creating a mismatch between the user requirements and what is ultimately produced. To understand the views of practitioners of design and ergonomics regarding tools for participatory design and features they would like to see in such tools. An online questionnaire survey was conducted with a cohort of practitioners of ergonomics and design (n = 32). In-depth interviews were then conducted with a subset of these practitioners (n = 8). To facilitate discussion, a prototype integrated design tool was developed and demonstrated to practitioners using a verbalized walkthrough approach. According to the results of the questionnaire survey, the majority (70%) believed an integrated approach to participatory design would help reduce work-related MSDs and suggested ways to achieve this, for example, through sharing design information. The interviews showed the majority (n = 7) valued being provided with guidance on design activities and ways to manage and present information. It is believed that an integrated approach to design in order to help reduce work-related MSDs is highly important and a provision to evaluate design solutions would be desirable for practitioners of design and ergonomics.

  18. Learning from the Trenches of Embodiment Design : The Designing, Prototyping, and Fabricating a Large Interactive Display

    NARCIS (Netherlands)

    Verlinden, J.C.; Saakes, D.; Luxen, R.F.

    2015-01-01

    Background The advent of ubiquitous computing requires us to reconsider all aspects of industrial design engineering – to invent, package and optimize such products, services and experiences to society. This project was devised to bridge these in a compelling and magical prototype, called the

  19. Design and fabrication of a double-sided piezoelectric transducer for harvesting vibration power

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Wei-Tsai; Chen, Ying-Chung [Department of Electrical Engineering, National Sun Yat-Sen University, Kaohsiung, Taiwan, ROC (China); Kao, Kuo-Sheng [Department of Computer and Communication, Shu-Te University, Kaohsiung, Taiwan, ROC (China); Chu, Yu-Hsien [Department of Electrical Engineering, National Sun Yat-Sen University, Kaohsiung, Taiwan, ROC (China); Cheng, Chien-Chuan, E-mail: chengccc@dlit.edu.tw [Department of Electronic Engineering, De Lin Institute of Technology, Taipei, Taiwan, ROC (China)

    2013-02-01

    This investigation examines a means of integrating high-performance ZnO piezoelectric thin films with a flexible stainless steel substrate (SUS304) to fabricate a double-sided piezoelectric transducer for vibration-energy harvesting applications. The double-sided piezoelectric transducer is constructed by depositing ZnO piezoelectric thin films on both the front and the back sides of the SUS304 substrate. The titanium and platinum layers were deposited using a dual-gun DC sputtering system between the ZnO piezoelectric thin film and the back side of the SUS304 substrate. The scanning electron microscopy and X-ray diffraction of ZnO piezoelectric films reveal a rigid surface structure and a highly c-axis-preferring orientation. To fabricate a transducer with a low resonant frequency, a tip-mass of 0.5 g and a vibration-area of 1 cm{sup 2} are designed, based on the cantilever vibration theory. The maximum open circuit voltage of the power transducer is approximately 18 V. After rectification and filtering through a 33 nF capacitor, a specific power output of 1.31 μW/cm{sup 2} is obtained from the transducers with a load resistance of 6 MΩ. The variation of the power output of ± 0.001% is obtained after 24-hour continuous test. - Highlights: ► A double-sided piezoelectric transducer is fabricated with the ZnO thin films. ► Vibrated frequency of a double-sided transducer is designed and presented. ► A maximum output power of 3.23 μW/cm{sup 2} is obtained under turbulent vibration.

  20. Design and Fabrication of the Second-Generation KID-Based Light Detectors of CALDER

    Science.gov (United States)

    Colantoni, I.; Cardani, L.; Casali, N.; Cruciani, A.; Bellini, F.; Castellano, M. G.; Cosmelli, C.; D'Addabbo, A.; Di Domizio, S.; Martinez, M.; Tomei, C.; Vignati, M.

    2018-04-01

    The goal of the cryogenic wide-area light detectors with excellent resolution project is the development of light detectors with large active area and noise energy resolution smaller than 20 eV RMS using phonon-mediated kinetic inductance detectors (KIDs). The detectors are developed to improve the background suppression in large-mass bolometric experiments such as CUORE, via the double readout of the light and the heat released by particles interacting in the bolometers. In this work we present the fabrication process, starting from the silicon wafer arriving to the single chip. In the first part of the project, we designed and fabricated KID detectors using aluminum. Detectors are designed by means of state-of-the-art software for electromagnetic analysis (SONNET). The Al thin films (40 nm) are evaporated on high-quality, high-resistivity (> 10 kΩ cm) Si(100) substrates using an electron beam evaporator in a HV chamber. Detectors are patterned in direct-write mode, using electron beam lithography (EBL), positive tone resist poly-methyl methacrylate and lift-off process. Finally, the chip is diced into 20 × 20 mm2 chips and assembled in a holder OFHC (oxygen-free high conductivity) copper using PTFE support. To increase the energy resolution of our detectors, we are changing the superconductor to sub-stoichiometric TiN (TiN x ) deposited by means of DC magnetron sputtering. We are optimizing its deposition by means of DC magnetron reactive sputtering. For this kind of material, the fabrication process is subtractive and consists of EBL patterning through negative tone resist AR-N 7700 and deep reactive ion etching. Critical temperature of TiN x samples was measured in a dedicated cryostat.

  1. Design and fabrication of directional diffractive device on glass substrate for multiview holographic 3D display

    Science.gov (United States)

    Su, Yanfeng; Cai, Zhijian; Liu, Quan; Zou, Wenlong; Guo, Peiliang; Wu, Jianhong

    2018-01-01

    Multiview holographic 3D display based on the nano-grating patterned directional diffractive device can provide 3D images with high resolution and wide viewing angle, which has attracted considerable attention. However, the current directional diffractive device fabricated on the photoresist is vulnerable to damage, which will lead to the short service life of the device. In this paper, we propose a directional diffractive device on glass substrate to increase its service life. In the design process, the period and the orientation of the nano-grating at each pixel are carefully calculated accordingly by the predefined position of the viewing zone, and the groove parameters are designed by analyzing the diffraction efficiency of the nano-grating pixel on glass substrate. In the experiment, a 4-view photoresist directional diffractive device with a full coverage of pixelated nano-grating arrays is efficiently fabricated by using an ultraviolet continuously variable spatial frequency lithography system, and then the nano-grating patterns on the photoresist are transferred to the glass substrate by combining the ion beam etching and the reactive ion beam etching for controlling the groove parameters precisely. The properties of the etched glass device are measured under the illumination of a collimated laser beam with a wavelength of 532nm. The experimental results demonstrate that the light utilization efficiency is improved and optimized in comparison with the photoresist device. Furthermore, the fabricated device on glass substrate is easier to be replicated and of better durability and practicability, which shows great potential in the commercial applications of 3D display terminal.

  2. Robust design principles for reducing variation in functional performance

    DEFF Research Database (Denmark)

    Christensen, Martin Ebro; Howard, Thomas J.

    2016-01-01

    This paper identifies, describes and classifies a comprehensive collection of variation reduction principles (VRP) that can be used to increase the robustness of a product and reduce its variation in functional performance. Performance variation has a negative effect on the reliability and percei......This paper identifies, describes and classifies a comprehensive collection of variation reduction principles (VRP) that can be used to increase the robustness of a product and reduce its variation in functional performance. Performance variation has a negative effect on the reliability...... and perceived quality of a product and efforts should be made to minimise it. The design principles are identified by a systematic decomposition of the Taguchi Transfer Function in combination with the use of existing literature and the authors’ experience. The paper presents 15 principles and describes...... their advantages and disadvantages along with example cases. Subsequently, the principles are classified based on their applicability in the various development and production stages. The VRP are to be added to existing robust design methodologies, helping the designer to think beyond robust design tool and method...

  3. Computational design of patterned interfaces using reduced order models

    International Nuclear Information System (INIS)

    Vattre, A.J.; Abdolrahim, N.; Kolluri, K.; Demkowicz, M.J.

    2014-01-01

    Patterning is a familiar approach for imparting novel functionalities to free surfaces. We extend the patterning paradigm to interfaces between crystalline solids. Many interfaces have non-uniform internal structures comprised of misfit dislocations, which in turn govern interface properties. We develop and validate a computational strategy for designing interfaces with controlled misfit dislocation patterns by tailoring interface crystallography and composition. Our approach relies on a novel method for predicting the internal structure of interfaces: rather than obtaining it from resource-intensive atomistic simulations, we compute it using an efficient reduced order model based on anisotropic elasticity theory. Moreover, our strategy incorporates interface synthesis as a constraint on the design process. As an illustration, we apply our approach to the design of interfaces with rapid, 1-D point defect diffusion. Patterned interfaces may be integrated into the microstructure of composite materials, markedly improving performance. (authors)

  4. Nuclear Design Study for Reduced Boron Concentration Operation

    International Nuclear Information System (INIS)

    Daing, Aung Tharn; Kim, Myung Hyun

    2008-01-01

    In PWR, Boron Dilution Accident (BDA) which is an inadvertent reduction of the soluble boron concentration in the primary coolant, can lead to a positive reactivity insertion and a power increase. In this study, an optimal Low Boron Concentration (LBC) core design will be developed by reducing an excess reactivity so as to possess passive inherently safety features as well as one of attentively preventive measures of BDA scenarios. The scope of the research project concerning the change of operational procedure in chemical shim system, will involve three main parts namely, nuclear design for LBC core, feasibility check on the proposed core in safety and costs, and PSA approach on design change benefits. In addition, successful system analysis of the reactivity effects due to boron dilution transients, require a full coupling between core thermal hydraulic, reactor dynamics, and the use of Computational Fluid Dynamics (CFD) codes

  5. Nuclear Design Study for Reduced Boron Concentration Operation

    Energy Technology Data Exchange (ETDEWEB)

    Daing, Aung Tharn; Kim, Myung Hyun [Kyung Hee University, Yongin (Korea, Republic of)

    2008-10-15

    In PWR, Boron Dilution Accident (BDA) which is an inadvertent reduction of the soluble boron concentration in the primary coolant, can lead to a positive reactivity insertion and a power increase. In this study, an optimal Low Boron Concentration (LBC) core design will be developed by reducing an excess reactivity so as to possess passive inherently safety features as well as one of attentively preventive measures of BDA scenarios. The scope of the research project concerning the change of operational procedure in chemical shim system, will involve three main parts namely, nuclear design for LBC core, feasibility check on the proposed core in safety and costs, and PSA approach on design change benefits. In addition, successful system analysis of the reactivity effects due to boron dilution transients, require a full coupling between core thermal hydraulic, reactor dynamics, and the use of Computational Fluid Dynamics (CFD) codes.

  6. Fabrication and evaluation of a reservoir tillage machine to reduce runoff from farms with sprinkler irrigation systems

    Directory of Open Access Journals (Sweden)

    M. A Rostami

    2016-09-01

    Full Text Available Introduction Nowadays, in a lot of farm land due to reasons such as high density, heavy textured soils, steep terrain and a large body of water at each irrigation, rapid and complete absorption of water in the soil does not happen and runoff will be accrued. Improvement of infiltration reduces runoff and thus increases available water capacity. The main methods used to increase the infiltration area: The use of soil amendments, soil management by tillage and conservation farming. These methods may be used separately or together. Reservoir tillage is the process by which small holes or depressions are punched in the soil to prevent runoff of water from irrigation or rainfall. The objective of this study was to develop and evaluate a new reservoir tillage machine for runoff control in the fields. Materials and Methods Fabricated machine has four main units include three-point hitch, toolbar, frame and tillage unit. Tillage unit was a spider wheel with 6 arms that has 6 Wedge-shaped blades, mounted on them. Each tillage unit mounted on a frame and the frame is attached to the toolbar with a yoke. The toolbar was attached to the tractor by three-point hitch. The movement of tractor caused blades impact soil and spider wheel was rotating. Spider wheel rotation speed was depended on the forward speed of the tractor. Blades were created mini-reservoirs on the soil surface for "In situ" irrigation water or rainwater harvesting. Theoretically distance between basins, created by reservoir tillage machine, fabricated in this study was 57 and 68 cm for Arm's length of 30 and 40 cm respectively. For the construction of machine, first the plan was drawn with SolidWorks software and then the parts of the machine were built based on technical drawings. First tillage unit was constructed and its shaft was based in two bearings. Six of the arms were positioned at 60 degrees from each other around tillage units and connected by welding. For evaluation of machine

  7. Design, fabrication and characterisation of advanced substrate crosstalk suppression structures in silicon on insulator substrates with buried ground planes (GPSOI)

    International Nuclear Information System (INIS)

    Stefanou, Stefanos

    2002-07-01

    Substrate crosstalk or coupling has been acknowledged to be a limiting factor in mixed signal RF integration. Although high levels of integration and high frequencies of operation are desirable for mixed mode RF and microwave circuits, they make substrate crosstalk more pronounced and may lead to circuit performance degradation. High signal isolation is dictated by requirements for low power dissipation, reduced number of components and lower integration costs for feasible system-on-chip (SoC) solutions. Substrate crosstalk suppression in ground plane silicon-on-insulator (GPSOI) substrates is investigated in this thesis. Test structures are designed and fabricated on SOI substrates with a buried WSi 2 plane that is connected to ground; hence it is called a ground plane. A Faraday cage structure that exhibits very high degrees of signal isolation is presented and compared to other SOI isolation schemes. The Faraday cage structure is shown to achieve 20 dB increased isolation in the frequency range of 0.5-50 GHz compared to published data for high resistivity (200 Ωcm) thin film SOI substrates with no ground planes, but where capacitive guard rings were used. The measurement results are analysed with the aid of planar electromagnetic simulators and compact lumped element models of all the fabricated test structures are developed. The accuracy of the lumped models is validated against experimental measurements. (author)

  8. Recent Advances in Designing and Fabricating Self‐Supported Nanoelectrodes for Supercapacitors

    Science.gov (United States)

    Zhao, Huaping; Liu, Long; Vellacheri, Ranjith

    2017-01-01

    Abstract Owing to the outstanding advantages as electrical energy storage system, supercapacitors have attracted tremendous research interests over the past decade. Current research efforts are being devoted to improve the energy storage capabilities of supercapacitors through either discovering novel electroactive materials or nanostructuring existing electroactive materials. From the device point of view, the energy storage performance of supercapacitor not only depends on the electroactive materials themselves, but importantly, relies on the structure of electrode whether it allows the electroactive materials to reach their full potentials for energy storage. With respect to utilizing nanostructured electroactive materials, the key issue is to retain all advantages of the nanoscale features for supercapacitors when being assembled into electrodes and the following devices. Rational design and fabrication of self‐supported nanoelectrodes is therefore considered as the most promising strategy to address this challenge. In this review, we summarize the recent advances in designing and fabricating self‐supported nanoelectrodes for supercapacitors towards high energy storage capability. Self‐supported homogeneous and heterogeneous nanoelectrodes in the forms of one‐dimensional (1D) nanoarrays, two‐dimensional (2D) nanoarrays, and three‐dimensional (3D) nanoporous architectures are introduced with their representative results presented. The challenges and perspectives in this field are also discussed. PMID:29051862

  9. Recent Advances in Designing and Fabricating Self-Supported Nanoelectrodes for Supercapacitors.

    Science.gov (United States)

    Zhao, Huaping; Liu, Long; Vellacheri, Ranjith; Lei, Yong

    2017-10-01

    Owing to the outstanding advantages as electrical energy storage system, supercapacitors have attracted tremendous research interests over the past decade. Current research efforts are being devoted to improve the energy storage capabilities of supercapacitors through either discovering novel electroactive materials or nanostructuring existing electroactive materials. From the device point of view, the energy storage performance of supercapacitor not only depends on the electroactive materials themselves, but importantly, relies on the structure of electrode whether it allows the electroactive materials to reach their full potentials for energy storage. With respect to utilizing nanostructured electroactive materials, the key issue is to retain all advantages of the nanoscale features for supercapacitors when being assembled into electrodes and the following devices. Rational design and fabrication of self-supported nanoelectrodes is therefore considered as the most promising strategy to address this challenge. In this review, we summarize the recent advances in designing and fabricating self-supported nanoelectrodes for supercapacitors towards high energy storage capability. Self-supported homogeneous and heterogeneous nanoelectrodes in the forms of one-dimensional (1D) nanoarrays, two-dimensional (2D) nanoarrays, and three-dimensional (3D) nanoporous architectures are introduced with their representative results presented. The challenges and perspectives in this field are also discussed.

  10. Design, fabrication and performance evaluation of an integrated reformed methanol fuel cell for portable use

    Science.gov (United States)

    Zhang, Shubin; Zhang, Yufeng; Chen, Junyu; Yin, Congwen; Liu, Xiaowei

    2018-06-01

    In this paper, an integrated reformed methanol fuel cell (RMFC) as a portable power source is designed, fabricated and tested. The RMFC consists of a methanol steam reformer (MSR), a high temperature proton exchange membrane fuel cell (HT-PEMFC) stack, a microcontroller unit (MCU) and other auxiliaries. First, a system model based on Matlab/Simulink is established to investigate the mass and energy transport characteristics within the whole system. The simulation results suggest a hydrogen flow rate of at least 670 sccm is needed for the system to output 30 W and simultaneously maintain thermal equilibrium. Second, a metallic MSR and an HT-PEMFC stack with 12 cells are fabricated and tested. The tests show that the RMFC system is able to function normally when the performances of all the components meet the minimum requirements. At last, in the experiment of successfully powering a laptop, the RMFC system exhibits a stable performance during the complete work flow of all the phases, namely start-up, output and shutdown. Moreover, with a conservative design of 20 W power rating, maximum energy conversion efficiency of the RMFC system can be achieved (36%), and good stability in long-term operation is shown.

  11. Design and fabrication of stainless steel components for long life of spent fuel reprocessing plants

    International Nuclear Information System (INIS)

    Natarajan, R.; Ramkumar, P.; Sundararaman, V.; Kamachi Mudali, U.; Baldev Raj; Shanmugam, K.

    2010-01-01

    Reprocessing of spent nuclear fuels based on the PUREX process is the proven process with many commercial plants operating satisfactorily worldwide. The process medium being nitric acid, austenitic stainless steel is the material of construction as it is the best commercially available material for meeting the conditions in the reprocessing plants. Because of the high radiation fields, contact maintenance of equipment and systems of these plants are very time consuming and costly unlike other chemical process plants. Though the plants constructed in the early years required extensive shut downs for replacement of equipment and systems within the first fifteen years of operation itself, development in the field of stainless steel metallurgy and fabrication techniques have made it possible to design the present day plants for an operating life period of forty years. A review of the operational experience of the PUREX process based aqueous reprocessing plants has been made in this paper and reveals that life limiting failures of equipment and systems are mainly due to corrosion while a few are due to stresses. Presently there are no standards for design specification of materials and fabrication of reprocessing plants like the nuclear power plants, where well laid down ASTM and ASME codes and standards are available which are based on the large scale operational feedbacks on pressure vessels for conventional and nuclear industries. (author)

  12. Design, fabrication and actuation of a MEMS-based image stabilizer for photographic cell phone applications

    International Nuclear Information System (INIS)

    Chiou, Jin-Chern; Hung, Chen-Chun; Lin, Chun-Ying

    2010-01-01

    This work presents a MEMS-based image stabilizer applied for anti-shaking function in photographic cell phones. The proposed stabilizer is designed as a two-axis decoupling XY stage 1.4 × 1.4 × 0.1 mm 3 in size, and adequately strong to suspend an image sensor for anti-shaking photographic function. This stabilizer is fabricated by complex fabrication processes, including inductively coupled plasma (ICP) processes and flip-chip bonding technique. Based on the special designs of a hollow handle layer and a corresponding wire-bonding assisted holder, electrical signals of the suspended image sensor can be successfully sent out with 32 signal springs without incurring damage during wire-bonding packaging. The longest calculated traveling distance of the stabilizer is 25 µm which is sufficient to resolve the anti-shaking problem in a three-megapixel image sensor. Accordingly, the applied voltage for the 25 µm moving distance is 38 V. Moreover, the resonant frequency of the actuating device with the image sensor is 1.123 kHz.

  13. Simple and cost-effective fabrication of highly flexible, transparent superhydrophobic films with hierarchical surface design.

    Science.gov (United States)

    Kim, Tae-Hyun; Ha, Sung-Hun; Jang, Nam-Su; Kim, Jeonghyo; Kim, Ji Hoon; Park, Jong-Kweon; Lee, Deug-Woo; Lee, Jaebeom; Kim, Soo-Hyung; Kim, Jong-Man

    2015-03-11

    Optical transparency and mechanical flexibility are both of great importance for significantly expanding the applicability of superhydrophobic surfaces. Such features make it possible for functional surfaces to be applied to various glass-based products with different curvatures. In this work, we report on the simple and potentially cost-effective fabrication of highly flexible and transparent superhydrophobic films based on hierarchical surface design. The hierarchical surface morphology was easily fabricated by the simple transfer of a porous alumina membrane to the top surface of UV-imprinted polymeric micropillar arrays and subsequent chemical treatments. Through optimization of the hierarchical surface design, the resultant superhydrophobic films showed superior surface wetting properties (with a static contact angle of >170° and contact angle hysteresis of 82% at 550 nm wavelength). The superhydrophobic films were also experimentally found to be robust without significant degradation in the superhydrophobicity, even under repetitive bending and pressing for up to 2000 cycles. Finally, the practical usability of the proposed superhydorphobic films was clearly demonstrated by examining the antiwetting performance in real time while pouring water on the film and submerging the film in water.

  14. Design and fabrication of a foldable 3D silicon based package for solid state lighting applications

    International Nuclear Information System (INIS)

    Sokolovskij, R; Liu, P; Van Zeijl, H W; Mimoun, B; Zhang, G Q

    2015-01-01

    Miniaturization of solid state lighting (SSL) luminaires as well as reduction of packaging and assembly costs are of prime interest for the SSL lighting industry. A novel silicon based LED package for lighting applications is presented in this paper. The proposed design consists of 5 rigid Si tiles connected by flexible polyimide hinges with embedded interconnects (ICs). Electrical, optical and thermal characteristics were taken into consideration during design. The fabrication process involved polyimide (PI) application and patterning, aluminium interconnect integration in the flexible hinge, LED reflector cavity formation and metalization followed by through wafer DRIE etching for chip formation and release. A method to connect chip front to backside without TSVs was also integrated into the process. Post-fabrication wafer level assembly included LED mounting and wirebond, phosphor-based colour conversion and silicone encapsulation. The package formation was finalized by vacuum assisted wrapping around an assembly structure to form a 3D geometry, which is beneficial for omnidirectional lighting. Bending tests were performed on the flexible ICs and optical performance at different temperatures was evaluated. It is suggested that 3D packages can be expanded to platforms for miniaturized luminaire applications by combining monolithic silicon integration and system-in-package (SiP) technologies. (paper)

  15. Applying quality by design (QbD) concept for fabrication of chitosan coated nanoliposomes.

    Science.gov (United States)

    Pandey, Abhijeet P; Karande, Kiran P; Sonawane, Raju O; Deshmukh, Prashant K

    2014-03-01

    In the present investigation, a quality by design (QbD) strategy was successfully applied to the fabrication of chitosan-coated nanoliposomes (CH-NLPs) encapsulating a hydrophilic drug. The effects of the processing variables on the particle size, encapsulation efficiency (%EE) and coating efficiency (%CE) of CH-NLPs (prepared using a modified ethanol injection method) were investigated. The concentrations of lipid, cholesterol, drug and chitosan; stirring speed, sonication time; organic:aqueous phase ratio; and temperature were identified as the key factors after risk analysis for conducting a screening design study. A separate study was designed to investigate the robustness of the predicted design space. The particle size, %EE and %CE of the optimized CH-NLPs were 111.3 nm, 33.4% and 35.2%, respectively. The observed responses were in accordance with the predicted response, which confirms the suitability and robustness of the design space for CH-NLP formulation. In conclusion, optimization of the selected key variables will help minimize the problems related to size, %EE and %CE that are generally encountered when scaling up processes for NLP formulations. The robustness of the design space will help minimize both intra-batch and inter-batch variations, which are quite common in the pharmaceutical industry.

  16. Design and implementation of a cost-effective microscope for fabrication and imaging

    International Nuclear Information System (INIS)

    Trout, G; Basu, S

    2009-01-01

    The use of lasers and optical systems for advanced research and demonstrative purposes has traditionally been cost-prohibitive for many researchers. In this note, we present the design and optimization of a low-cost microscopy setup capable of imaging, fabrication or photopolymerization via multiphoton excitation of a photoactivator and the study of processes such as diffusion using fluorescence recovery after photobleaching (FRAP). The setup features a continuous wave (CW) Ar-ion laser, a pulsed Nd 3+ :YAG laser, an inverted microscope with a CCD camera and appropriate optics. The setup is cost-effective and puts a once-expensive setup within reach of more researchers interested in micron- and sub-micron-scale processes. (technical design note)

  17. Design Evolutuion of Hot Isotatic Press Cans for NTP Cermet Fuel Fabrication

    Science.gov (United States)

    Mireles, O. R.; Broadway, J.; Hickman, R.

    2014-01-01

    Nuclear Thermal Propulsion (NTP) is under consideration for potential use in deep space exploration missions due to desirable performance properties such as a high specific impulse (> 850 seconds). Tungsten (W)-60vol%UO2 cermet fuel elements are under development, with efforts emphasizing fabrication, performance testing and process optimization to meet NTP service life requirements [1]. Fuel elements incorporate design features that provide redundant protection from crack initiation, crack propagation potentially resulting in hot hydrogen (H2) reduction of UO2 kernels. Fuel erosion and fission product retention barriers include W coated UO2 fuel kernels, W clad internal flow channels and fuel element external W clad resulting in a fully encapsulated fuel element design as shown.

  18. Recent advances in design and fabrication of on-chip micro-supercapacitors

    Science.gov (United States)

    Beidaghi, Majid; Wang, Chunlei

    2012-06-01

    Recent development in miniaturized electronic devices has increased the demand for power sources that are sufficiently compact and can potentially be integrated on a chip with other electronic components. Miniaturized electrochemical capacitors (EC) or micro-supercapacitors have great potential to complement or replace batteries and electrolytic capacitors in a variety of applications. Recently, we have developed several types of micro-supercapacitors with different structural designs and active materials. Carbon-Microelectromechanical Systems (C-MEMS) with three dimensional (3D) interdigital structures are employed both as electrode material for electric double layer capacitor (EDLC) or as three dimensional (3D) current collectors of pseudo-capacitive materials. More recently, we have also developed microsupercapacitor based on hybrid graphene and carbon nanotube interdigital structures. In this paper, the recent advances in design and fabrication of on-chip micro-supercapacitors are reviewed.

  19. Design and fabrication of a multipurpose thyroid phantom for medical dosimetry and calibration

    International Nuclear Information System (INIS)

    Naderi, Simin Mehdizadeh; Sina, Sedigheh; Karimipoorfard, Mehrnoosh; Lotfalizadeh, Fatemeh; Moradi, Hamed; Faghihi, Reza; Entezarmahdi, Mohammad

    2016-01-01

    A multipurpose anthropomorphic neck phantom was designed and fabricated for use in medical applications. The designed neck phantom is composed of seven elliptic cylindrical slices with a semi-major axis of 14 cm and a semi-minor axis of 12.5 cm, each having the thickness of 2 cm. The thyroid gland, bony part of the neck, and the windpipe were also built inside the neck phantom. For the purpose of medical dosimetry, some holes were drilled inside the phantom to accommodate the thermoluminescence dosemeters with different shapes and dimensions. For testing the quality of images in nuclear medicine, the thyroid gland was built separately to accommodate the radioactive iodine. Finally, the nuclear medicine images were obtained by inserting 131 I in both male and female thyroid parts. (authors)

  20. Design, Fabrication and Measurement of the First Rounded Damped Detuned Accelerator Structure (RDDS1)

    International Nuclear Information System (INIS)

    Wang, Juwen

    2000-01-01

    As a joint effort in the JLC/NLC research program, the authors have developed a new type of damped detuned accelerator structure with optimized round-shaped cavities (RDDS). This paper discusses some important R and D aspects of the first structure in this series (RDDS1). The design aspects covered are the cell design with sub-MHz precision, HOM detuning, coupling and damping technique and wakefield simulation. The fabrication issues covered are ultra-precision cell machining with micron accuracy, assembly and diffusion bonding technologies to satisfactorily meet bookshelf, straightness and cell rotational alignment requirements. The measurements described are the RF properties of single cavities and complete accelerator section, as well as wakefields from the ASSET tests at SLAC. Finally, future improvements are also discussed

  1. Design and fabrication of a hybrid maglev model employing PML and SML

    Science.gov (United States)

    Sun, R. X.; Zheng, J.; Zhan, L. J.; Huang, S. Y.; Li, H. T.; Deng, Z. G.

    2017-10-01

    A hybrid maglev model combining permanent magnet levitation (PML) and superconducting magnetic levitation (SML) was designed and fabricated to explore a heavy-load levitation system advancing in passive stability and simple structure. In this system, the PML was designed to levitate the load, and the SML was introduced to guarantee the stability. In order to realize different working gaps of the two maglev components, linear bearings were applied to connect the PML layer (for load) and the SML layer (for stability) of the hybrid maglev model. Experimental results indicate that the hybrid maglev model possesses excellent advantages of heavy-load ability and passive stability at the same time. This work presents a possible way to realize a heavy-load passive maglev concept.

  2. Design and fabrication of an optimum peripheral region for low gain avalanche detectors

    International Nuclear Information System (INIS)

    Fernández-Martínez, Pablo; Flores, D.; Hidalgo, S.; Greco, V.; Merlos, A.; Pellegrini, G.; Quirion, D.

    2016-01-01

    Low Gain Avalanche Detectors (LGAD) represent a remarkable advance in high energy particle detection, since they provide a moderate increase (gain ~10) of the collected charge, thus leading to a notable improvement of the signal-to-noise ratio, which largely extends the possible application of Silicon detectors beyond their present working field. The optimum detection performance requires a careful implementation of the multiplication junction, in order to obtain the desired gain on the read out signal, but also a proper design of the edge termination and the peripheral region, which prevents the LGAD detectors from premature breakdown and large leakage current. This work deals with the critical technological aspects required to optimize the LGAD structure. The impact of several design strategies for the device periphery is evaluated with the aid of TCAD simulations, and compared with the experimental results obtained from the first LGAD prototypes fabricated at the IMB-CNM clean room. Solutions for the peripheral region improvement are also provided.

  3. Design and fabrication of radiation shielded laser ablation ICP-MS system

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Yeong Keong; Han, Sun Ho; Park, Soon Dal; Park, Yang Soon; Jee, Kwang Yong; Kim, Won Ho

    2006-09-15

    In relation to high burn up and extended fuel cycle for the fuel cycle efficiency, we need to take chemical analysis of spent nuclear fuel for the integrity of nuclear fuel at high burn up. to measure the isotopic distribution of fission product in a high burn up nuclear fuel, radiation shielded laser ablation system was designed and fabricated. By probing the sample with a laser beam, micro sampling system for the mass analyzer was successfully developed. This report describes the structural design and the function of developed radiation shielded LA system. This system will be used for the analysis of isotopic distribution from core to rim of a spent nuclear fuel prepared from the hot-cell in PIE facility and/or an irradiated fuel from research reactor.

  4. Design, fabrication, and testing of a fast discharge homopolar machine (FDX)

    International Nuclear Information System (INIS)

    Gully, J.H.; Driga, M.D.; Grant, B.; Rylander, H.G.; Tolk, K.M.; Weldon, W.F.; Woodson, H.H.

    1977-01-01

    The Fast Discharge Experiment (FDX) is a 0.36 MJ, 200 V homopolar machine designed to discharge in one millisecond. All components, including dual brush actuation systems, a room-temperature 2 x 10 6 A-t pulsed copper coil, two aluminum rotors with copper slip rings, low inductance return conductors, coaxial transmission line, four fast closing (30 μsec), megamp switches, hydrostatic journal bearings, squeeze film thrust bearings and a fiberglass reinforced epoxy structure have been fabricated and assembled. The detail design of machine components is presented. Preliminary testing, including rotor spin-ups, brush actuation, switch making, and pulsed field coil tests have been concluded. A low speed, short-circuit discharge of FDX has recently been conducted. Experimental data from these tests are compared with theoretical predictions

  5. Design and fabrication of an optimum peripheral region for low gain avalanche detectors

    Energy Technology Data Exchange (ETDEWEB)

    Fernández-Martínez, Pablo; Flores, D., E-mail: david.flores@imb-cnm.csic.es; Hidalgo, S.; Greco, V.; Merlos, A.; Pellegrini, G.; Quirion, D.

    2016-06-11

    Low Gain Avalanche Detectors (LGAD) represent a remarkable advance in high energy particle detection, since they provide a moderate increase (gain ~10) of the collected charge, thus leading to a notable improvement of the signal-to-noise ratio, which largely extends the possible application of Silicon detectors beyond their present working field. The optimum detection performance requires a careful implementation of the multiplication junction, in order to obtain the desired gain on the read out signal, but also a proper design of the edge termination and the peripheral region, which prevents the LGAD detectors from premature breakdown and large leakage current. This work deals with the critical technological aspects required to optimize the LGAD structure. The impact of several design strategies for the device periphery is evaluated with the aid of TCAD simulations, and compared with the experimental results obtained from the first LGAD prototypes fabricated at the IMB-CNM clean room. Solutions for the peripheral region improvement are also provided.

  6. Materials design data for reduced activation martensitic steel type EUROFER

    Energy Technology Data Exchange (ETDEWEB)

    Tavassoli, A.-A.F. E-mail: tavassoli@cea.fr; Alamo, A.; Bedel, L.; Forest, L.; Gentzbittel, J.-M.; Rensman, J.-W.; Diegele, E.; Lindau, R.; Schirra, M.; Schmitt, R.; Schneider, H.C.; Petersen, C.; Lancha, A.-M.; Fernandez, P.; Filacchioni, G.; Maday, M.F.; Mergia, K.; Boukos, N.; Baluc,; Spaetig, P.; Alves, E.; Lucon, E

    2004-08-01

    Materials design limits derived so far from the data generated in Europe for the reduced activation ferritic/martensitic (RAFM) steel type Eurofer are presented. These data address the short-term needs of the ITER Test Blanket Modules and a DEMOnstration fusion reactor. Products tested include plates, bars, tubes, TIG and EB welds, as well as powder consolidated blocks and solid-solid HIP joints. Effects of thermal ageing and low dose neutron irradiation are also included. Results are sorted and screened according to design code requirements before being introduced in reference databases. From the physical properties databases, variations of magnetic properties, modulus of elasticity, density, thermal conductivity, thermal diffusivity, specific heat, mean and instantaneous linear coefficients of thermal expansion versus temperature are derived. From the tensile and creep properties databases design allowable stresses are derived. From the instrumented Charpy impact and fracture toughness databases, ductile to brittle transition temperature, toughness and behavior of materials in different fracture modes are evaluated. From the fatigue database, total strain range versus number of cycles to failure curves are plotted and used to derive fatigue design curves. Cyclic curves are also derived and compared with monotonic hardening curves. Finally, irradiated and aged materials data are compared to ensure that the safety margins incorporated in unirradiated design limits are not exceeded.

  7. Guided-mode resonant solar cells and flat-top reflectors: Analysis, design, fabrication and characterization

    Science.gov (United States)

    Khaleque, Tanzina

    This dissertation addresses the guided-mode resonance (GMR) effect and its applications. In particular, this study presents theoretical analysis and corresponding experiments on two important GMR devices that can be broadly described as GMR-enabled thin-film solar cells and flat-top reflectors. The GMR-induced enhanced absorption of input light is observed and quantified in a fabricated nano-patterned amorphous silicon (a-Si) thin-film. Compared to a reference homogeneous thin-film of a-Si, approximately 50% integrated absorbance enhancement is achieved in the patterned structure. This result motivates the application of these resonance effects in thin-film solar cells where enhanced solar absorbance is a crucial requirement. Light trapping in thin-film solar cells through the GMR effect is theoretically explained and experimentally demonstrated. Nano-patterned solar cells with 300-nm periods in one-dimensional gratings are designed, fabricated, and characterized. Compared to a planar reference solar cell, around 35% integrated absorption enhancement is observed over the 450--750-nm wavelength range. This light-management method results in enhanced short-circuit current density of 14.8 mA/cm 2, which is a ˜40% improvement over planar solar cells. The experimental demonstration proves the potential of simple and well-designed guided-mode resonant features in thin-film solar cells. In order to complement the research on GMR thin-film solar cells, a single-step, low-cost fabrication method for generating resonant nano-grating patterns on poly-methyl-methacrylate (PMMA; plexiglas) substrates using thermal nano-imprint lithography is reported. The imprinted structures of both one and two dimensional nano-grating patterns with 300 nm period are fabricated. Thin films of indium-tin-oxide and silicon are deposited over patterned substrates and the absorbance of the films is measured. Around 25% and 45% integrated optical absorbance enhancement is observed over the 450-nm

  8. Reduced design load basis for ultimate blade loads estimation in multidisciplinary design optimization frameworks

    DEFF Research Database (Denmark)

    Pavese, Christian; Tibaldi, Carlo; Larsen, Torben J.

    2016-01-01

    The aim is to provide a fast and reliable approach to estimate ultimate blade loads for a multidisciplinary design optimization (MDO) framework. For blade design purposes, the standards require a large amount of computationally expensive simulations, which cannot be efficiently run each cost...... function evaluation of an MDO process. This work describes a method that allows integrating the calculation of the blade load envelopes inside an MDO loop. Ultimate blade load envelopes are calculated for a baseline design and a design obtained after an iteration of an MDO. These envelopes are computed...... for a full standard design load basis (DLB) and a deterministic reduced DLB. Ultimate loads extracted from the two DLBs with the two blade designs each are compared and analyzed. Although the reduced DLB supplies ultimate loads of different magnitude, the shape of the estimated envelopes are similar...

  9. Design and Fabrication of a Piezoresistive Pressure Sensor for Ultra High Temperature Environment

    International Nuclear Information System (INIS)

    Zhao, L B; Zhao, Y L; Jiang, Z D

    2006-01-01

    In order to solve the pressure measurement problem in the harsh environment, a piezoresistive pressure sensor has been developed, which can be used under high temperature above 200 deg. C and is able to endure instantaneous ultra high temperature (2000deg. C, duration≤2s) impact. Based on the MEMS (Micro Electro-Mechanical System) and integrated circuit technology, the piezoresistive pressure sensor's sensitive element was fabricated and constituted by silicon substrate, a thin buried silicon dioxide layer, four p-type resistors in the measuring circuit layer by boron ion implantation and photolithography, the top SiO2 layer by oxidation, stress matching Si3N4 layer, and a Ti-Pt-Au beam lead layer for connecting p-type resistors by sputtering. In order to decrease the leak-current influence to sensor in high temperature above 200deg. C, the buried SiO2 layer with the thickness 367 nm was fabricated by the SIMOX (Separation by Implantation of Oxygen) technology, which was instead of p-n junction to isolate the upper measuring circuit layer from Si substrate. In order to endure instantaneous ultra high temperature impact, the mechanical structure with cantilever and diaphragm and transmitting beam was designed. By laser welding and high temperature packaging technology, the high temperature piezoresistive pressure sensor was fabricated with range of 120MPa. After the thermal compensation, the sensor's thermal zero drift k 0 and thermal sensitivity drift k s were easy to be less than 3x10 -4 FS/deg. C. The experimental results show that the developed piezoresistive pressure sensor has good performances under high temperature and is able to endure instantaneous ultra high temperature impact, which meets the requirements of modern industry, such as aviation, oil, engine, etc

  10. Focused cathode design to reduce anode heating during vircator operation

    Energy Technology Data Exchange (ETDEWEB)

    Lynn, Curtis F.; Dickens, James C.; Neuber, Andreas A. [Center for Pulsed Power and Power Electronics, Department of Electrical and Computer Engineering, Texas Tech University, Lubbock, Texas 79409 (United States)

    2013-10-15

    Virtual cathode oscillators, or vircators, are a type of high power microwave device which operates based on the instability of a virtual cathode, or cloud of electrons, which forms when electron current injected into the drift tube exceeds the space charge limited current within the drift tube. Anode heating by the electron beam during vircator operation ultimately limits achievable pulse lengths, repetition rates, and the duration of burst mode operation. This article discusses a novel cathode design that focuses electrons through holes in the anode, thus significantly reducing anode heating by the electrons emitted from the cathode during the first transit through the A-K gap. Reflexing electrons continue to deposit energy on the anode; however, the discussed minimization of anode heating by main beam electrons has the potential to enable higher repetition rates as well as efficiency and longer diode lifetime. A simulation study of this type of cathode design illustrates possible advantages.

  11. Design and Fabrication of the First Commercial-Scale Liquid Phase Methanol (LPMEOH) Reactor

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-12-21

    The Liquid Phase Methanol (LPMEOHT) process uses a slurry bubble column reactor to convert synthesis gas (syngas), primarily a mixture of carbon monoxide and hydrogen, to methanol. Because of its superior heat management the process can utilize directly the carbon monoxide (CO)-rich syngas characteristic of the gasification of coal, petroleum coke, residual oil, wastes, or other hydrocarbon feedstocks. The LPMEOHM Demonstration Project at Kingsport, Tennessee, is a $213.7 million cooperative agreement between the U.S. Department of Energy (DOE) and Air Products Liquid Phase Conversion Company, L.P., a partnership between Air Products and Chemicals, Inc. and Eastman Chemical Company, to produce methanol from coal-derived syngas. Construction of the LPMEOH~ Process Demonstration Plant at Eastman's chemicals-from-coal complex in Kingsport was completed in January 1997. Following commissioning and shakedown activities, the fwst production of methanol from the facility occurred on April 2, 1997. Nameplate capacity of 260 short tons per day (TPD) was achieved on April 6, 1997, and production rates have exceeded 300 TPD of methanol at times. This report describes the design, fabrication, and installation of the Kingsport LPMEOEFM reactor, which is the first commercial-scale LPMEOEPM reaetor ever built. The vessel is 7.5 feet in diameter and 70 feet tall with design conditions of 1000 psig at 600 `F. These dimensions represent a significant scale-up from prior experience at the DOE-owned Alternative Fuels Development Unit in LaPorte, Texas, where 18-inch and 22-inch diameter reactors have been tested successfidly over thousands of hours. The biggest obstacles discovered during the scale- up, however, were encountered during fabrication of the vessel. The lessons learned during this process must be considered in tailoring the design for future sites, where the reactor dimensions may grow by yet another factor of two.

  12. Pulsed Photoinitiated Fabrication of Inkjet Printed Titanium Dioxide/Reduced Graphene Oxide Nanocomposite Thin Films.

    Science.gov (United States)

    Bourgeois, Briley; Luo, Sijun; Riggs, Brian; Ji, Yaping; Adireddy, Shiva; Schroder, Kurt; Farnsworth, Stan; Chrisey, Douglas B; Escarra, Matthew

    2018-05-08

    , simultaneous bilayer fabrication, and in situ formation of removable carbon nanocomposites. © 2018 IOP Publishing Ltd.

  13. Fabrication, test and performance of very large X-ray CCDs designed for astrophysical applications

    CERN Document Server

    Soltau, H; Meidinger, N; Stoetter, D; Strüder, L; Trümper, J E; Zanthier, C V; Braeuniger, H; Briel, U; Carathanassis, D; Dennerl, K; Engelhard, S; Haberl, F; Hartmann, R; Hartner, G; Hauff, D; Hippmann, H; Holl, P; Kendziorra, E; Krause, N; Lechner, P; Pfeffermann, E; Popp, M; Reppin, C; Seitz, H; Solc, P; Stadlbauer, T; Weber, U; Weichert, U

    2000-01-01

    A 6x6 cm sup 2 large X-ray CCD has been developed and fabricated at the Semiconductor Laboratory of the Max-Planck-Institut fuer Extraterrestrische Physik. The CCD has been designed for the focal plane cameras of two satellite missions. The concept is a fully depleted pn-CCD which is sensitive over the whole wafer thickness of about 300 mu m. It has been especially developed for X-ray detection delivering a high quantum efficiency over the energy range between 0.2 and 15 keV. A production yield of 27% was achieved. Seven good (almost) defect-free wafers were produced within the performance requirements, i.e. for temperatures below 180 K they show a homogeneous noise level smaller than 5 e sup - , a uniform spectral response with an energy resolution of 130 eV for Mn-K subalpha and a reduction of the sensitive area due to defects by less than 0.3%. Three CCDs have now been integrated in the flight cameras. The presentation comprises special aspects related with the fabrication of very large CCDs, a summary of ...

  14. Design and fabrication of capacitive interdigitated electrodes for smart gas sensors

    KAUST Repository

    Omran, Hesham

    2016-09-05

    In this paper, we study the design parameters of capacitive interdigitated electrodes (IDEs) and the effect of these parameters on the sensitivity of the IDEs when employed as a capacitive gas sensor. Finite element simulations using COMSOL Multiphysics were carried out to evaluate the sensitivity of the capacitive sensor. Simulations show that for permittivity-based sensing, the optimum thickness of the sensing film is slightly more than half the wavelength of the IDEs structure. On the other hand, sensing films that are thinner than half wavelength should be used if the required sensing mechanism is based on structural swelling. Increasing the IDEs metal thickness can increase the sensitivity by increasing the sidewall electric field, but this is only true if the sensing film is thick enough to completely fill the spacing between the electrodes. A simple and reliable IDEs structure and fabrication process are proposed. Physical dry etching provides good yield and fine resolution compared to liftoff technique. Fabricated and packaged prototype sensors are presented. © 2015 IEEE.

  15. Design and fabrication of resonator-quantum well infrared photodetector for SF6 gas sensor application

    Science.gov (United States)

    Sun, Jason; Choi, Kwong-Kit; DeCuir, Eric; Olver, Kimberley; Fu, Richard

    2017-07-01

    The infrared absorption of SF6 gas is narrowband and peaks at 10.6 μm. This narrowband absorption posts a stringent requirement on the corresponding sensors as they need to collect enough signal from this limited spectral bandwidth to maintain a high sensitivity. Resonator-quantum well infrared photodetectors (R-QWIPs) are the next generation of QWIP detectors that use resonances to increase the quantum efficiency for more efficient signal collection. Since the resonant approach is applicable to narrowband as well as broadband, it is particularly suitable for this application. We designed and fabricated R-QWIPs for SF6 gas detection. To achieve the expected performance, the detector geometry must be produced according to precise specifications. In particular, the height of the diffractive elements and the thickness of the active resonator must be uniform, and accurately realized to within 0.05 μm. Additionally, the substrates of the detectors must be completely removed to prevent the escape of unabsorbed light in the detectors. To achieve these specifications, two optimized inductively coupled plasma etching processes were developed. Due to submicron detector feature sizes and overlay tolerance, we used an advanced semiconductor material lithography stepper instead of a contact mask aligner to pattern wafers. Using these etching techniques and tool, we have fabricated focal plane arrays with 30-μm pixel pitch and 320×256 format. The initial test revealed promising results.

  16. Design of micro, flexible light-emitting diode arrays and fabrication of flexible electrodes

    International Nuclear Information System (INIS)

    Gao, Dan; Wang, Weibiao; Liang, Zhongzhu; Liang, Jingqiu; Qin, Yuxin; Lv, Jinguang

    2016-01-01

    In this study, we design micro, flexible light-emitting diode (LED) array devices. Using theoretical calculations and finite element simulations, we analyze the deformation of the conventional single electrode bar. Through structure optimization, we obtain a three-dimensional (3D), chain-shaped electrode structure, which has a greater bending degree. The optimized electrodes not only have a bigger bend but can also be made to spin. When the supporting body is made of polydimethylsiloxane (PDMS), the maximum bending degree of the micro, flexible LED arrays (4  ×  1 arrays) was approximately 230 µ m; this was obtained using the finite element method. The device (4  ×  1 arrays) can stretch to 15%. This paper describes the fabrication of micro, flexible LED arrays using microelectromechancial (MEMS) technology combined with electroplating technology. Specifically, the isolated grooves are made by dry etching which can isolate and protect the light-emitting units. A combination of MEMS technology and wet etching is used to fabricate the large size spacing. (paper)

  17. Design and fabrication of a continuously tuned capacitor by microfluidic actuation

    Science.gov (United States)

    Habbachi, Nizar; Boussetta, Hatem; Boukabache, Ali; Adel Kallala, Mohamed; Pons, Patrick; Besbes, Kamel

    2018-03-01

    This paper presents the design and fabrication of a continuously tunable RF MEMS capacitor using micro fluidics as a tuning parameter. The impedance variation principle is based on the modification of the capacitor gap permittivity produced by the presence of deionized (DI) water and its displacement in a channel inserted between electrodes. In addition, the electric field distribution changes in an equiponderant way according to the DI water positions in the channel. This change modifies the capacitive coupling, the stored energy and, consequently, the self-resonant frequency. The fabrication process is based on two parts: metallic paths having a spiral form, and obtained by electroplating a 7 µm thick gold layer to constitute electrodes; and fluidic channels, realized by super imposing two SU-8 films. The measurements show a nonlinear variation of the capacitor value according to the water positions. The tuning range is very large, reaching to 4650% for capacitance, and 335% for resonant frequency. However, the quality factor reaches Q max  =  79 at 550 MHz if the capacitor is empty and decreases with the fluid displacement to Q min  =  3.13.

  18. Design, fabrication and performance of a mixed-reactant membraneless micro direct methanol fuel cell stack

    Science.gov (United States)

    Abrego-Martínez, J. C.; Moreno-Zuria, A.; Cuevas-Muñiz, F. M.; Arriaga, L. G.; Sun, Shuhui; Mohamedi, Mohamed

    2017-12-01

    In the present work, we report the design, fabrication and evaluation of a membraneless mixed-reactant and air-breathing microfluidic direct methanol fuel cell (ML-μDMFC) stack operated in passive mode. The operation under mixed-reactant conditions was achieved by using a highly methanol-tolerant Ag/Pt/CP cathode with ultra-low Pt loading in alkaline medium. Prior to the fabrication of the stack, a flow simulation was made in order to study the behavior of the reactants stream in the microchannel through the 2 cells. Subsequently, the device was tested in passive mode using a mixture of 5 M MeOH +0.5 M KOH. The results showed that by connecting the 2 cells in series, it is possible to effectively double the voltage of a single ML-μDMFC, as well as increasing the absolute power by 75% with practically no cost increase. The stack was capable of operate continuously for more than 2 h with a single charge of 40 μL, producing an OCV of 0.89 V and a maximum power density of 3.33 mW mgPt-1. Additionally, the device exhibited good stability throughout a 10 h test.

  19. DESIGN, FABRICATION AND TEST OF THE REACT AND WIND, NB(3)SN, LDX FLOATING COIL CONDUCTOR

    International Nuclear Information System (INIS)

    SMITH, B.A.; MICHAEL, P.C.; MINERVINI, J.V.; TAKAYASU, M.; SCHULTZ, J.H.; GREGORY, E.; PYON, T.; SAMPSON, W.B.; GHOSH, A.; SCANLAN, R.

    2000-01-01

    The Levitated Dipole Experiment (LDX) is a novel approach for studying magnetic confinement of a fusion plasma. In this approach, a superconducting ring coil is magnetically levitated for up to 8 hours a day in the center of a 5 meter diameter vacuum vessel. The levitated coil, with on-board helium supply, is called the gloating Coil (F-Coil). Although the maximum field at the coil is only 5.3 tesla, a react-and-wind Nb 3 Sn conductor was selected because the relatively high critical temperature will enable the coil to remain levitated while it warms from 5 K to 10 K. Since pre-reacted Nb 3 Sn tape is no longer commercially available, a composite conductor was designed that contains an 18 strand Nb 3 Sn Rutherford cable. The cable was reacted and then soldered into a structural copper channel that completes the conductor and also provides quench protection. The strain state of the cable was continuously controlled during fabrication steps such as: soldering into the copper channel, spooling, and coil winding, to prevent degradation of the critical current. Measurements of strand and cable critical currents are reported, as well as estimates of the effect of fabrication, winding and operating strains on critical current

  20. An Overview of Scaffold Design and Fabrication Technology for Engineered Knee Meniscus

    Directory of Open Access Journals (Sweden)

    Jie Sun

    2017-01-01

    Full Text Available Current surgical treatments for meniscal tears suffer from subsequent degeneration of knee joints, limited donor organs and inconsistent post-treatment results. Three clinical scaffolds (Menaflex CMI, Actifit® scaffold and NUsurface® Meniscus Implant are available on the market, but additional data are needed to properly evaluate their safety and effectiveness. Thus, many scaffold-based research activities have been done to develop new materials, structures and fabrication technologies to mimic native meniscus for cell attachment and subsequent tissue development, and restore functionalities of injured meniscus for long-term effects. This study begins with a synopsis of relevant structural features of meniscus and goes on to describe the critical considerations. Promising advances made in the field of meniscal scaffolding technology, in terms of biocompatible materials, fabrication methods, structure design and their impact on mechanical and biological properties are discussed in detail. Among all the scaffolding technologies, additive manufacturing (AM is very promising because of its ability to precisely control fiber diameter, orientation, and pore network micro-architecture to mimic the native meniscus microenvironment.

  1. Fabrication and characterization of stable superhydrophobic surface with good friction-reducing performance on Al foil

    Energy Technology Data Exchange (ETDEWEB)

    Li, Peipei [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Chen, Xinhua, E-mail: xuc0374@hotmail.com [College of Chemistry and Chemical Engineering, Xuchang University, Xuchang 461000 (China); Yang, Guangbin; Yu, Laigui [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Zhang, Pingyu, E-mail: pingyu@henu.edu.cn [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China)

    2014-05-01

    Graphical abstract: A lotus-leaf-like hierarchical structure was successfully created on Al foil by a facile three-step solution–immersion method. As-obtained etched-immersed Al/STA rough surface contains interconnected convex–concave micro-structure and uniformly distributed nano-sheets that endow the surface with excellent superhydrophobicity (WCA: 164.2°; WSA: below 5°). Besides, the as-prepared etched-immersed Al/STA superhydrophobic surface on Al foil exhibits good friction-reducing ability and stable superhydrophobicity. - Highlights: • A stable superhydrophobic surface was created on aluminum foil by a facile three-step solution–immersion method. • A lotus-leaf-like hierarchical structure consists of interconnected convex–concave micro-structure and uniformly distributed nano-sheets has been constructed on the aluminum surface. • The superhydrophobic surfaces on aluminum substrate showing effective friction-reducing performance and self-cleaning ability. - Abstract: A lotus-leaf-like hierarchical structure with superhydrophobicity was created on Al foil by a facile three-step solution–immersion method involving etching in hydrochloric acid solution and immersing in hot water as well as surface-modification by stearic acid (denoted as STA). As-prepared etched-immersed Al/STA rough surface was characterized by means of scanning electron microscopy and X-ray photoelectron spectroscopy. Moreover, the water contact angles and water sliding angles of as-prepared etched-immersed Al/STA rough surface were measured, and the friction-reducing performance and self-cleaning ability of the as-prepared surface were also evaluated. Results indicate that the etched-immersed Al/STA rough surface consists of interconnected convex–concave micro-structure and uniformly distributed nano-sheets. Besides, it exhibits stable superhydrophobicity and good friction-reducing ability. Namely, it has a contact angle of water as high as 164.2° and a water sliding

  2. Fabrication and characterization of stable superhydrophobic surface with good friction-reducing performance on Al foil

    International Nuclear Information System (INIS)

    Li, Peipei; Chen, Xinhua; Yang, Guangbin; Yu, Laigui; Zhang, Pingyu

    2014-01-01

    Graphical abstract: A lotus-leaf-like hierarchical structure was successfully created on Al foil by a facile three-step solution–immersion method. As-obtained etched-immersed Al/STA rough surface contains interconnected convex–concave micro-structure and uniformly distributed nano-sheets that endow the surface with excellent superhydrophobicity (WCA: 164.2°; WSA: below 5°). Besides, the as-prepared etched-immersed Al/STA superhydrophobic surface on Al foil exhibits good friction-reducing ability and stable superhydrophobicity. - Highlights: • A stable superhydrophobic surface was created on aluminum foil by a facile three-step solution–immersion method. • A lotus-leaf-like hierarchical structure consists of interconnected convex–concave micro-structure and uniformly distributed nano-sheets has been constructed on the aluminum surface. • The superhydrophobic surfaces on aluminum substrate showing effective friction-reducing performance and self-cleaning ability. - Abstract: A lotus-leaf-like hierarchical structure with superhydrophobicity was created on Al foil by a facile three-step solution–immersion method involving etching in hydrochloric acid solution and immersing in hot water as well as surface-modification by stearic acid (denoted as STA). As-prepared etched-immersed Al/STA rough surface was characterized by means of scanning electron microscopy and X-ray photoelectron spectroscopy. Moreover, the water contact angles and water sliding angles of as-prepared etched-immersed Al/STA rough surface were measured, and the friction-reducing performance and self-cleaning ability of the as-prepared surface were also evaluated. Results indicate that the etched-immersed Al/STA rough surface consists of interconnected convex–concave micro-structure and uniformly distributed nano-sheets. Besides, it exhibits stable superhydrophobicity and good friction-reducing ability. Namely, it has a contact angle of water as high as 164.2° and a water sliding

  3. Design, fabrication, and testing of a five megajoule homopolar motor-generator

    International Nuclear Information System (INIS)

    Weldon, W.F.; Driga, M.D.; Woodson, W.H.; Rylander, H.G.

    1976-01-01

    The current and future generations of controlled thermonuclear fusion experiments require large amounts of pulsed energy for heating and confinement of plasma. Kinetic energy storage with direct conversion to electrical power (i.e., homopolar machines) seems to be the most economically attractive solution for meeting these requirements. The University of Texas at Austin has a program intended to develop a design technology for homopolar machines to meet a broad spectrum of performance requirements in terms of stored energy and discharge times. The Energy Storage Group at the University of Texas at Austin has in the past ten months designed, fabricated, assembled and begun a thorough testing program on a second generation homopolar machine with a storage capacity of five megajoules. This machine, using room temperature field coils, solid electrical brushes, and hydrostatic bearings has been designed to deliver 42 volt pulses at current levels in excess of 150,000 amperes. The machine has been designed as a laboratory device with extremely stiff bearings, variable brush area as well as variable brush contact force, variable field strength for pulse shaping, and minicomputer controlled data acquisition, real time signature analysis and on line experiment control. A continuing program studying discharge characteristics, brush and rotor dynamics, machine losses, and system efficiencies is already underway and is currently funded through June, 1975

  4. Design and Fabrication of a Composite Morphing Radiator Panel Using High Conductivity Fibers

    Science.gov (United States)

    Wescott, Matthew T.; McQuien, J. Scott; Bertagne, Christopher L.; Whitcomb, John D.; Hart, Darren J.; Erickson, Lisa R.

    2017-01-01

    Upcoming crewed space missions will involve large internal and external heat loads and require advanced thermal control systems to maintain a desired internal environment temperature. Radiators with at least 12:1 turndown ratios (the ratio between the maximum and minimum heat rejection rates) will be needed. However, current technologies are only able to achieve turndown ratios of approximately 3:1. A morphing radiator capable of altering shape could significantly increase turndown capabilities. Shape memory alloys offer qualities that may be well suited for this endeavor; their temperature-dependent phase changes could offer radiators the ability to passively control heat rejection. In 2015, a morphing radiator prototype was constructed and tested in a thermal vacuum environment, where it successfully demonstrated the morphing behavior and variable heat rejection. Newer composite prototypes have since been designed and manufactured using two distinct types of SMA materials. These models underwent temperature cycling tests in a thermal vacuum chamber and a series of fatigue tests to characterize the lifespan of these designs. The focus of this paper is to present the design approach and testing of the morphing composite facesheet. The discussion includes: an overall description of the project background, definition of performance requirements, composite materials selection, use of analytic and numerical design tools, facesheet fabrication, and finally fatigue testing with accompanying results.

  5. Progress in design study on reduced-moderation water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, Tsutomu; Kugo, Teruhiko; Shimada, Shoichiro; Shirakawa, Toshihisa; Iwamura, Takamichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Takeda, Renzo [Hitachi Ltd., Tokyo (Japan); Yokoyama, Tsugio [Toshiba Corp., Kawasaki, Kanagawa (Japan); Hibi, Koki [Mitsubishi Heavy Industries Ltd., Tokyo (Japan); Wada, Shigeyuki [Japan Atomic Power Co., Tokyo (Japan)

    2000-06-01

    The Reduced-Moderation Water Reactor (RMWR) is a next generation water-cooled reactor which aims at effective utilization of uranium resource, high burn-up and long operation cycle, and plutonium multi-recycle. These characteristics can be achieved by the high conversion ratio from {sup 238}U to {sup 239}Pu resulted from the higher neutron energy spectrum in comparison to conventional light water reactors. Considering the extension of LWR utilization, Japan Atomic Energy Research Institute (JAERI) started the research on it in 1997 and then started a collaboration in the conceptual design study with the Japan Atomic Power Company (JAPC) in 1998, under technical cooperation with three Japanese reactor vendors. In the core design study of the RMWR, negative void reactivity coefficient is required from a viewpoint of safety as well as establishing hard neutron spectrum. In order to achieve the above trade-off characteristics simultaneously, several basic core design ideas should be combined, such as a tight-lattice fuel assembly, a flat core, a blanket effect, a streaming effect and so on. Up to now, five core concepts have been created for the RMWR as follows: a high conversion BWR type core with high void fraction and super-flat core, a long operation cycle BWR type core using void tube assembly, a high conversion BWR type core without blankets, a high conversion PWR type core using heavy water as a coolant, and a PWR type core for plutonium multi-recycle using seed-blanket type fuel assemblies. Detailed feasibility studies for the RMWR have been continued on core design study. The present report summarizes the recent progress in the design study for the RMWR. (author)

  6. Design and fabrication of a unique electromechanical machine for long-term fatigue testing

    International Nuclear Information System (INIS)

    Boling, K.W.

    1984-12-01

    An electromechanical machine has been designed and fabricated for performing long-term fatigue tests under conditions that simulate those in modern plants. The machine is now commercially available. Its advantages over current electrohydraulic machines are lower initial cost, minimum maintenance requirements, and greater reliability especially when performing long tests. The machine operates in closed-loop fashion by utilizing continuous feedback signals from the specimen extensometer or load cell, it is programmable for testing in strain or load control. The maximum ram rate is 0.056 mm/s (0.134 in./min), maximum ram travel is 102 mm (4 in.) and load capacity is +-44 (+-10 kips). Induction heating controls speciment temperatures to 1000 0 C

  7. PVDF core-free actuator for Braille displays: design, fabrication process, and testing

    Science.gov (United States)

    Levard, Thomas; Diglio, Paul J.; Lu, Sheng-Guo; Gorny, Lee J.; Rahn, Christopher D.; Zhang, Q. M.

    2011-04-01

    Refreshable Braille displays require many, small diameter actuators to move the pins. The electrostrictive P(VDF-TrFECFE) terpolymer can provide the high strain and actuation force under modest electric fields that are required of this application. In this paper, we develop core-free tubular actuators and integrate them into a 3 × 2 Braille cell. The films are solution cast, stretched to 6 μm thick, electroded, laminated into a bilayer, rolled into a 2 mm diameter tube, bonded, and provided with top and bottom contacts. Experimental testing of 17 actuators demonstrates significant strains (up to 4%). A novel Braille cell is designed and fabricated using six of these actuators.

  8. Design and fabrication of an apparatus to study stress corrosion cracking

    International Nuclear Information System (INIS)

    Buscarlet, Carol

    1977-01-01

    In this research thesis, the author first gives a large overview of tests methods of stress corrosion cracking: definition and generalities, stress corrosion cracking in the laboratory (test methods with imposed deformation, load or strain rate, theories of hydrogen embrittlement, of adsorption, of film breaking, and electrochemical theories), stress corrosion cracking in alkaline environment (in light water reactors, of austenitic stainless steels), and conventional tests on polycrystals and monocrystals of stainless steels in sodium hydroxide. The next parts address the core of this research, i.e. the design of an autoclave containing a tensile apparatus, the fabrication of this apparatus, the stress application device, the sample environment, pressurization, control and command, preliminary tests in a melt salt, and the first cracking tests [fr

  9. Design and fabrication of three-dimensional polymer mode multiplexer based on asymmetric waveguide couplers

    Science.gov (United States)

    He, Guobing; Gao, Yang; Xu, Yan; Ji, Lanting; Sun, Xiaoqiang; Wang, Xibin; Yi, Yunji; Chen, Changming; Wang, Fei; Zhang, Daming; Wu, Yuanda

    2018-05-01

    A polymer mode multiplexer based on asymmetric couplers is theoretically designed and experimentally demonstrated. The proposed X-junction coupler is formed by waveguides overlapped with different crossing angles in the vertical direction. A beam propagation method is adopted to optimize the dimensional parameters of the mode multiplexer to convert LP01 mode of two lower waveguides to LP11a and LP21a mode of the upper waveguide. The ultraviolet lithography and wet chemical etching are used in the fabrication process. A conversion ratio over 98% for both LP11a and LP21a mode in the wavelength range from 1530 to 1570 nm are experimentally demonstrated. This mode multiplexer has potential in broadband mode-division multiplexing transmission systems.

  10. Design and Fabrication of Multifunctional Portable Bi2Te3-Based Thermoelectric Camping Lamp

    Science.gov (United States)

    Zhou, Yi; Li, Gongping

    2018-05-01

    Camping lamps have been widely used in the lighting, power supply, and intelligent electronic equipment fields. However, applications of traditional chemical and solar camping lamps are largely limited by the physical size of the source and operating conditions. A new prototype multifunctional portable Bi2Te3-based thermoelectric camping lamp (TECL) has been designed and fabricated. Ten parallel light-emitting diodes were lit directly by a Bi2Te3-based thermoelectric generator (TEG). The highest short-circuit current of 0.38 A and open-circuit voltage of 4.2 V were obtained at temperature difference of 115 K. This TECL is attractive for use in multifunctional and extreme applications as it integrates a portable heat source, high-performance TEG, and power management unit.

  11. Design and fabrication of microfluidic mixer from carbonyl iron–PDMS composite membrane

    KAUST Repository

    Li, Jiaxing

    2010-10-12

    This paper introduces a carbonyl iron-PDMS (CI-PDMS) composite magnetic elastomer in which carbonyl iron (CI) particles are uniformly distributed in a PDMS matrix. The CI particles and the PDMS were mixed at different weight ratios and tested to determine the influence of CI concentration. The magnetic and mechanical properties of the magnetic elastomers were characterized, respectively, by vibrating-sample magnetometer and by tensile testing using a mechanical analyzer. The elastomer was found to exhibit high magnetization and good mechanical flexibility. The morphology and deformation of the CI-PDMS membrane also were observed. A magnetically actuated microfluidic mixer (that is, a micromixer) integrated with CI-PDMS elastomer membranes was successfully designed and fabricated. The high efficiency and quality of the mixing makes possible the impressive potential applications of this unique CI-PDMS material in microfluidic systems. © Springer-Verlag 2010.

  12. An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity

    International Nuclear Information System (INIS)

    He, Yongqiang; Liu, Yue; Wu, Tao; Ma, Junkui; Wang, Xingrui; Gong, Qiaojuan; Kong, Weina; Xing, Fubao; Liu, Yu; Gao, Jianping

    2013-01-01

    Highlights: • RGO foams were fabricated from GO foams prepared by freeze-drying methods. • The RGO foams made from 2% GO suspension had a maximum value of 122 g g −1 for oil. • The RGO foams had a maximum value of 99 g g −1 for organic solvents. • The RGO foams can be used as a filter to separate oil from water. -- Abstract: Three kinds of graphene oxide (GO) foams were fabricated using different freezing methods (unidirectional freezing drying (UDF), non-directional freezing drying, and air freezing drying), and the corresponding reduced graphene oxide (RGO) foams were prepared by their thermal reduction of those GO foams. These RGO foams were characterized by Fourier transform infrared spectroscopy, thermal gravimetric analysis, X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. The absorption process and the factors that influence the absorption capacity were investigated. The RGO foams are hydrophobic and showed extremely high absorbing abilities for organic liquids. The absorption capacity of the RGO foams made by UDF was higher than 100 g g −1 for all the oils tested (gasoline, diesel oil, pump oil, lubricating oil and olive oil) and had the highest value of about 122 g g −1 for olive oil. The oil absorption capacity of the GO foams was lower than that of the RGO foams, but for olive oil, the absorption capacity was still high than 70 g g −1 , which is higher than that of most oil absorbents

  13. Synthesis of Silver Nanoparticles in Cotton Fabric by Polyvinyl-2-pyrrolidone as a Reducing and Stabilizing Agent

    Directory of Open Access Journals (Sweden)

    Farbod Alimohammadi

    2012-12-01

    Full Text Available Silver nanoparticles have been extensively applied in various fields suchas polymers and textile fibers considering their well known antimicrobialproperties. In conventional methods nano silver is synthesized through chemical reduction however, in this paper a novel synthesis method based on aqueous solution of ammonia/silver complex with cationic stabilizer along with UV-C irradiation is introduced. On this basis, silver nitrate was oxidized with sodium hydroxide and then transformed into [Ag(NH32]+ aqueous solution with ammonia followed by adding PVP as a reducing and stabilizing agent and irradiated by UV-C. The formation of silver nanoparticles was confirmed from the appearance of surface plasmon absorption and the X-ray diffraction (XRD demonstrated that the colloidal nanoparticles were pure silver and Zeta sizer showed particle size distribution. Cotton fabric finishing was accomplished in pad process with various concentrations of nano-sized colloidal silver. Some characteristics of the fabric such as antimicrobial against different microorganisms including gram positive bacteria (Staphylococcous aureus, one gram negative bacteria (Escherichia coli, UV–vis spectrophotometry, color space a*, b* and L*, scanning electron microscopy, EDAX were investigated. Very good antibacterial efficacy against S. aureus and E. coli (higher than 97% appeared even by applying a low nanosilver content (200 ppm for twenty cycles of home laundering. Polyvinyl pyrrolidone resulted in a remarkable control in the release of silver nanoparticle from the coating and can improve the long-term microbiological activity, especially against home laundering.

  14. Design and Fabrication of the Superconducting Bussystem for the Stellarator W7-X

    International Nuclear Information System (INIS)

    Sauer, M.; Giesen, B.; Charl, A.

    2006-01-01

    In the framework of cooperation with the Max-Planck-Institute for plasma physics (IPP) essential work packages of the superconducting stellarator Wendelstein 7-X (which is presently under construction at Greifswald, Germany) have been taken over by the Forschungszentrum Juelich (FZJ). One of these packages is the design, construction, qualification, manufacturing and assembly of the superconducting three-dimensional bussystem and its appropriate supports. An overall concept of the project was elaborated with the goal to optimize manufacturing steps, to simplify the system assembly and to provide easy transportation. In order to compensate the magnetic stray fields generated by the bus currents and to facilitate the bus assembly, a suitable bus topology was developed. For checking the geometry of the bent buses and to examine the buses assembly a 1:1 model of one W7-X section (72 o ) has been built. An insulation set up was developed and different samples have been fabricated. For qualification the insulation was examined as follows: - high voltage insulation checks including measurements of the Paschen firmness, - thermal tests and mechanical bending under cryo-temperatures at 77 K, - leakage and high pressure tests to simulate quench situations and - vacuum compatibilities of the materials and methods used. The design will be shown, calculation of magnetic fields and forces are presented. For series production of the 121 buses a production line has been installed. The fabrication process and its main appropriate steps will be presented: 1. Straightening of the superconductor on a rolling machine 2. Rounding on a special turning lathe, required to facilitate 3-dimensional bending 3. Bending on a 3-D-bending machine 4. Checking of geometry on the 1:1 model 5. Electrical insulation and conductive lacquer coat applied by hand 6. Vacuum and high voltage test at several pressure steps (Paschen test) inside bellow tube 7. Transportation in bundle of 6 buses to Greifswald

  15. Design of experiment characterization of microneedle fabrication processes based on dry silicon etching

    Science.gov (United States)

    Held, J.; Gaspar, J.; Ruther, P.; Hagner, M.; Cismak, A.; Heilmann, A.; Paul, O.

    2010-02-01

    This paper reports on the characterization of dry etching-based processes for the fabrication of silicon microneedles using a design of experiment (DoE) approach. The possibility of using such microneedles as protruding microelectrodes able to electroporate adherently growing cells and record intracellular potentials motivates the systematic analysis of the influence of etching parameters on the needle shape. Two processes are characterized: a fully isotropic etch process and a three-step etching approach. In the first case, the shape of the microneedles is defined by a single etch step. For the stepped method, the structures are realized using the following sequence: a first, isotropic step defines the tip; this is followed by anisotropic etching that increases the height of the needle; a final isotropic procedure thins the microneedle and sharpens its tip. From the various process parameters tested, it is concluded that the isotropic fabrication is influenced mostly by four process parameters, whereas six parameters dominantly govern the outcome of the stepped etching technique. The dependence of the needle shape on the etch mask diameter is also investigated. Microneedles with diameters down to the sub-micrometer range and heights below 10 µm are obtained. The experimental design is performed using the D-optimal method. The resulting geometry, i.e. heights, diameters and radii of curvature measured at different positions, is extracted from scanning electron micrographs of needle cross-sections obtained from cuts by focused ion beam. The process parameters are used as inputs and the geometry features of the microneedles as outputs for the analysis of the process.

  16. Design of experiment characterization of microneedle fabrication processes based on dry silicon etching

    International Nuclear Information System (INIS)

    Held, J; Gaspar, J; Ruther, P; Paul, O; Hagner, M; Cismak, A; Heilmann, A

    2010-01-01

    This paper reports on the characterization of dry etching-based processes for the fabrication of silicon microneedles using a design of experiment (DoE) approach. The possibility of using such microneedles as protruding microelectrodes able to electroporate adherently growing cells and record intracellular potentials motivates the systematic analysis of the influence of etching parameters on the needle shape. Two processes are characterized: a fully isotropic etch process and a three-step etching approach. In the first case, the shape of the microneedles is defined by a single etch step. For the stepped method, the structures are realized using the following sequence: a first, isotropic step defines the tip; this is followed by anisotropic etching that increases the height of the needle; a final isotropic procedure thins the microneedle and sharpens its tip. From the various process parameters tested, it is concluded that the isotropic fabrication is influenced mostly by four process parameters, whereas six parameters dominantly govern the outcome of the stepped etching technique. The dependence of the needle shape on the etch mask diameter is also investigated. Microneedles with diameters down to the sub-micrometer range and heights below 10 µm are obtained. The experimental design is performed using the D-optimal method. The resulting geometry, i.e. heights, diameters and radii of curvature measured at different positions, is extracted from scanning electron micrographs of needle cross-sections obtained from cuts by focused ion beam. The process parameters are used as inputs and the geometry features of the microneedles as outputs for the analysis of the process.

  17. Reducing CO2 Emissions through Lightweight Design and Manufacturing

    Science.gov (United States)

    Carruth, Mark A.; Allwood, Julian M.; Milford, Rachel L.

    2011-05-01

    To meet targeted 50% reductions in industrial CO2 emissions by 2050, demand for steel and aluminium must be cut. Many steel and aluminium products include redundant material, and the manufacturing routes to produce them use more material than is necessary. Lightweight design and optimized manufacturing processes offer a means of demand reduction, whilst creating products to perform the same service as existing ones. This paper examines two strategies for demand reduction: lightweight product design; and minimizing yield losses through the product supply chain. Possible mass savings are estimated for specific case-studies on metal-intensive products, such as I-beams and food cans. These estimates are then extrapolated to other sectors to produce a global estimate for possible demand reductions. Results show that lightweight product design may offer potential mass savings of up to 30% for some products, whilst yield in the production of others could be improved by over 20%. If these two strategies could be combined for all products, global demand for steel and aluminium would be reduced by nearly 50%. The impact of demand reduction on CO2 emissions is presented, and barriers to the adoption of new, lightweight technologies are discussed.

  18. Development of Reduced Activation Ferritic-Martensitic Steels and fabrication technologies for Indian test blanket module

    Energy Technology Data Exchange (ETDEWEB)

    Raj, Baldev [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Jayakumar, T., E-mail: tjk@igcar.gov.in [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India)

    2011-10-01

    For the development of Reduced Activation Ferritic-Martensitic Steel (RAFMS), for the Indian Test Blanket Module for ITER, a 3-phase programme has been adopted. The first phase consists of melting and detailed characterization of a laboratory scale heat conforming to Eurofer 97 composition, to demonstrate the capability of the Indian industry for producing fusion grade steel. In the second phase which is currently in progress, the chemical composition will be optimized with respect to tungsten and tantalum for better combination of mechanical properties. Characterization of the optimized commercial scale India-specific RAFM steel will be carried out in the third phase. The first phase of the programme has been successfully completed and the tensile, impact and creep properties are comparable with Eurofer 97. Laser and electron beam welding parameters have been optimized and welding consumables were developed for Narrow Gap - Gas Tungsten Arc welding and for laser-hybrid welding.

  19. Design, fabricate, and test a 1.06μ repetitively pulsed laser. Final report

    International Nuclear Information System (INIS)

    Eggleston, J.M.; Crawford, E.A.

    1985-01-01

    The results of a program to develop the Thomson scattering diagnostic laser are described. Background material and technical justification for the design approach are given. Principal results of the developmental program were the construction of a rep rated slab glass amplifier, and the accumulation of the design knowledge necessary to build such amplifiers for maximum performance. Significant advances were made in reducing second order optical distortions

  20. Design, fabrication, and evaluation of charge-coupled devices with aluminum-anodized-aluminum gates

    Science.gov (United States)

    Gassaway, J. D.; Causey, W. H., Jr.

    1977-01-01

    A 4-phase, 49 1/2 bit CCD shift register was designed and fabricated using two levels of aluminum metallization with anodic Al2O3 insulation separating the layers. Test circuitry was also designed and constructed. A numerical analysis of an MOS-RC transmission line was made and results are given to characterize performance for various conductivities. The electrical design of the CCD included a low-noise dual-gate input and a balanced floating diffusion output circuit. Metallization was accomplished both by low voltage DC sputtering and thermal evaporation. The audization was according to published procedures using a buffered tartaric acid bath. Approximately 20 wafers were processed with 50 complete chips per wafer. All devices failed by shorting between the metal levels at some point. Experimental procedures eliminated temperature effects from sintering and drying, anodic oxide thickness, edge effects, photoresist stripping procedures, and metallization techniques as the primary causes of failure. It was believed from a study of SEM images that protuberances (hillocks) grow up from the first level metal through the oxide either causing a direct short or producing a weak, highly stressed insulation point which fails at low voltage. The cause of these hillocks is unknown; however, they have been observed to grow during temperature excursions to 470 C.

  1. Design Procedure and Fabrication of Reproducible Silicon Vernier Devices for High-Performance Refractive Index Sensing.

    Science.gov (United States)

    Troia, Benedetto; Khokhar, Ali Z; Nedeljkovic, Milos; Reynolds, Scott A; Hu, Youfang; Mashanovich, Goran Z; Passaro, Vittorio M N

    2015-06-10

    In this paper, we propose a generalized procedure for the design of integrated Vernier devices for high performance chemical and biochemical sensing. In particular, we demonstrate the accurate control of the most critical design and fabrication parameters of silicon-on-insulator cascade-coupled racetrack resonators operating in the second regime of the Vernier effect, around 1.55 μm. The experimental implementation of our design strategies has allowed a rigorous and reliable investigation of the influence of racetrack resonator and directional coupler dimensions as well as of waveguide process variability on the operation of Vernier devices. Figures of merit of our Vernier architectures have been measured experimentally, evidencing a high reproducibility and a very good agreement with the theoretical predictions, as also confirmed by relative errors even lower than 1%. Finally, a Vernier gain as high as 30.3, average insertion loss of 2.1 dB and extinction ratio up to 30 dB have been achieved.

  2. Quality control in the design, fabrication and operation of the ITER magnets

    International Nuclear Information System (INIS)

    Mitchell, N.

    2006-01-01

    The ITER magnets are a complex system involving interfaces between many advanced technologies (superconductors, forging/welding/machining of massive structures, cryogenics, composites and moulding, high voltage electrical), yet at the same time form part of the ITER 'basic machine' which is required to operate at the design parameters, broadly failure free, for the design life of the tokamak. This imposes special quality control problems for the ITER project integration by the ITER International Team (IT) through the design, fabrication and operation. The magnets are not a test bed for new technology but in spite of this must use it, successfully. There is little previous experience of such a system but full functionality is required from the start, with limited opportunity for adjustment. And, finally, costs and schedule must be contained. The procurement strategy for the machine, with magnet components being supplied 'in kind', requires particular attention to the specifications, scheduling and quality control (QC). Special issues here are the testing requirements on magnet components, especially before final installation but also at critical intermediate stages. Unnecessary or ineffective quality control procedures cause delay and high costs, and divert attention from critical items. The main points of the magnet QC programme are summarised, including the use of codes and standards, qualification, manufacturing quality assurance, commissioning and in-service inspection

  3. Design, fabrication and testing of a prototype stressed-shell fuel isolation container

    International Nuclear Information System (INIS)

    Crosthwaite, J.L.; Barrie, J.N.; Nuttall, K.

    1982-07-01

    Atomic Energy of Canada Limited is conducting and coordinating research into the development of engineered barriers for the disposal of unreprocessed irradiated fuel within a deep, stable geologic vault. In one approach, a containment shell of corrosion-resistant metal is proposed as the principal barrier to radionuclide release, giving a high probability of containment for at least 300 years, thus ensuring isolation of nearly all fission products for their hazardous lives. The simplest concept is the 'stressed-shell' container, designed with sufficient shell thickness to withstand the hydrostatic pressure within a 1000-m deep disposal vault postulated to have flooded with groundwater. This report describes the design, fabrication, analysis and hydrostatic testing of a full-scale stressed-shell prototype. The report concludes that the deformation and collapse performance of stressed-shell designs, based on short-term mechanical properties be modelled adequately by BOSOR 5, a commercially available stress-strain computer program. If the stressed-shell concept is retained as a viable fuel isolation concept, future analyses should include an assessment of the role of material creep on long-term container performance

  4. Hybrid nanostructure heterojunction solar cells fabricated using vertically aligned ZnO nanotubes grown on reduced graphene oxide.

    Science.gov (United States)

    Yang, Kaikun; Xu, Congkang; Huang, Liwei; Zou, Lianfeng; Wang, Howard

    2011-10-07

    Using reduced graphene oxide (rGO) films as the transparent conductive coating, inorganic/organic hybrid nanostructure heterojunction photovoltaic devices have been fabricated through hydrothermal synthesis of vertically aligned ZnO nanorods (ZnO-NRs) and nanotubes (ZnO-NTs) on rGO films followed by the spin casting of a poly(3-hexylthiophene) (P3HT) film. The data show that larger interfacial area in ZnO-NT/P3HT composites improves the exciton dissociation and the higher electrode conductance of rGO films helps the power output. This study offers an alternative to manufacturing nanostructure heterojunction solar cells at low temperatures using potentially low cost materials.

  5. Hydrothermal Method Using DMF as a Reducing Agent for the Fabrication of PdAg Nanochain Catalysts towards Ethanol Electrooxidation

    Directory of Open Access Journals (Sweden)

    Yue Feng

    2016-07-01

    Full Text Available In this article, we developed a facile one-step hydrothermal method using dimethyl formamide (DMF as a reducing agent for the fabrication of PdAg catalyst. The scanning electron microscope (SEM and transmission electron microscopy (TEM images have shown that the as-synthesized PdAg catalyst had a nanochain structure. The energy-dispersive X-ray analyzer (EDX spectrum presented the actual molar ratio of Pd and Ag in the PdAg alloy. Traditional electrochemical measurements, such as cyclic voltammetry (CV, chronoamperometry (CA and electrochemical impedance spectrometry (EIS, were performed using a CHI 760D electrochemical analyzer to characterize the electrochemical properties of the as-synthesized catalyst. The results have shown that the PdAg catalyst with a nanochain structure displays higher catalytic activity and stability than pure Pd and commercial Pd/C catalysts.

  6. Fabrication of highly oriented reduced graphene oxide microbelts array for massive production of sensitive ammonia gas sensors

    International Nuclear Information System (INIS)

    Zhang, Jia; Zhang, Rongfu; Wang, Xiaona; Feng, Wei; Hu, PingAn; Wang, Zhenlong; O’Neill, William

    2013-01-01

    Patterning oriented reduced graphene oxide (rGO) into functional structures is significant for its application in electronics and sensors. A large array of highly oriented rGO microbelts are prepared by a soft lithography process. These rGO microbelts have a uniform structure that enables the massive production of graphene electronics using a simple mask shielding process. A high performance NH 3 sensor array which was fabricated from rGO microbelts exhibits a reproducible performance with the relative resistance response (ΔR/R 0 ) reaching 0.35, whilst offering a large concentration range response of 10 ppm ∼38%, showing these sensors to be both highly sensitive and responsive. The impact of working temperature on the response to NH 3 in low and high concentration ranges of NH 3 is also discussed. (paper)

  7. Fabrication and testing of a device capable of reducing the incidence of ventricular shunt promoted metastasis.

    Science.gov (United States)

    Halperin, E C; Samulski, T; Oakes, W J; Friedman, H S

    1996-01-01

    Some malignant brain tumors shed cells into the cerebrospinal fluid (CSF). These tumors may implant throughout the neuroaxis via the CSF. With the placement of a ventriculoperitoneal (VP) or ventriculoatrial (VA) shunt, tumor cells free-floating in the CSF may be carried through the shunt to the remainder of the body. Mechanical filtration devices to prevent this are not reliable. We report the development of a new device capable of reducing the incidence of shunt promoted metastasis. The device exposes the draining CSF, as it passes through a baffle system, to a localized high-intensity radiation field adequately shielded from surrounding normal tissue. The prototype consists of geometrically fixed iodine-125 (125I) sources. The device accommodates the maximum CSF flow rate of 500 ml/24 hours. Radiation exposure to clonogenic cells occurs as they transit through the baffle system. Since the volume of the prototype device is 14 ml, a tumor cell floating through the device will be exposed to radiation for 40 minutes. Utilizing the human medulloblastoma cell line D425 MED, a limiting dilution clonogenic assay was performed. Suspensions of tumor cells in liquid medium were pumped through the device at the maximum anticipated CSF production rate of 0.35 ml/min. After the cells, with their tissue culture medium, were received from the device, a series of nine 5-fold dilutions were prepared from the suspensions which initially contained 10(6) tumor cell/ml. Plates were then incubated and growth was demonstrated by visual scoring of colonies of more than 20 cells. Limiting dilution data analysis was performed. Radiation surveys of the fully loaded (approximately 1.8 Ci) 125I prototype were conducted. A well calibrator was used to measure the activity of the fully loaded device. When the device was loaded with 125I seeds providing a dose of 364-479 cGy the probability of clonogen survival was 0.033. Radiation exposure levels at the exterior surface of the shielded device

  8. In situ fabrication of green reduced graphene-based biocompatible anode for efficient energy recycle.

    Science.gov (United States)

    Cheng, Ying; Mallavarapu, Megharaj; Naidu, Ravi; Chen, Zuliang

    2018-02-01

    Improving the anode configuration to enhance biocompatibility and accelerate electron shuttling is critical for efficient energy recovery in microbial fuel cells (MFCs). In this paper, green reduced graphene nanocomposite was successfully coated using layer-by-layer assembly technique onto carbon brush anode. The modified anode achieved a 3.2-fold higher power density of 33.7 W m -3 at a current density of 69.4 A m -3 with a 75% shorter start period. As revealed in the characterization, the green synthesized nanocomposite film affords larger surface roughness for microbial colonization. Besides, gold nanoparticles, which anchored on graphene sheets, promise the relatively high electroactive sites and facilitate electron transfer from electricigens to the anode. The reduction-oxidation peaks in cyclic voltammograms indicated the mechanism of surface cytochromes facilitated current generation while the electrochemical impedance spectroscopy confirmed the enhanced electron transfer from surface cytochrome to electrode. The green synthesis process has the potential to generate a high performing anode in further applications of MFCs. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

    International Nuclear Information System (INIS)

    Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob

    2015-01-01

    In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

  10. Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob [Dept. of Medical Biotechnology, Dongguk University Biomedi Campus, Goyang (Korea, Republic of)

    2015-04-15

    In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

  11. Two – step approach of fabrication of three – dimensional reduced graphene oxide – carbon nanotubes – nickel foams hybrid as a binder – free supercapacitor electrode

    International Nuclear Information System (INIS)

    Xiong, Chuanyin; Li, Tiehu; Zhao, Tingkai; Shang, Yudong; Dang, Alei; Ji, Xianglin; Li, Hao; Wang, Jungao

    2016-01-01

    Highlights: • 3D rGO-CNTs-NF electrode is fabricated by combination of EPD and FCCVD. • EPD with excellent uniformity is an economical processing technique. • FCCVD is beneficial to obtain more compact and uniform VACNTs. • The hybrid shows a high specific capacitance of 236.18 F g −1 and a high energy density of 19.24 Wh kg −1 . • This work provides various assumptions for designing hierarchical rGO-based architecture. - Abstract: A facile method is designed to prepare 3D reduced graphene oxide (rGO) - carbon nanotubes (CNTs) - nickel foams (NF). In this research, the 3D rGO-CNTs-NF electrode is fabricated by combination of electrophoretic deposition and floating catalyst chemical vapor deposition. The vertically-aligned CNTs forests not only effectively prevent stacking of rGO sheets but also facilitate the electron transfer during the charge/discharge process and contribute to the whole capacitance. Moreover, the 3D rGO-CNTs-NF hybrid can be used directly as electrodes of supercapacitor without binder. Additionally, the hybrid shows a specific capacitance of 236.18 F g −1 which is much higher than that of the rGO - NF electrode (100.23 F g −1 ). Importantly, the energy density and power density of 3D rGO-CNTs-NF are respectively as high as 19.24 Wh kg −1 and 5398 W kg −1 , indicating that our work provides a way to design hierarchical rGO-based architecture composed of rGO, CNTs and various electroactive materials for high-performance energy storage devices.

  12. A Developed Meta-model for Selection of Cotton Fabrics Using Design of Experiments and TOPSIS Method

    Science.gov (United States)

    Chakraborty, Shankar; Chatterjee, Prasenjit

    2017-12-01

    Selection of cotton fabrics for providing optimal clothing comfort is often considered as a multi-criteria decision making problem consisting of an array of candidate alternatives to be evaluated based of several conflicting properties. In this paper, design of experiments and technique for order preference by similarity to ideal solution (TOPSIS) are integrated so as to develop regression meta-models for identifying the most suitable cotton fabrics with respect to the computed TOPSIS scores. The applicability of the adopted method is demonstrated using two real time examples. These developed models can also identify the statistically significant fabric properties and their interactions affecting the measured TOPSIS scores and final selection decisions. There exists good degree of congruence between the ranking patterns as derived using these meta-models and the existing methods for cotton fabric ranking and subsequent selection.

  13. Improved continuity of reduced graphene oxide on polyester fabric by use of polypyrrole to achieve a highly electro-conductive and flexible substrate

    International Nuclear Information System (INIS)

    Berendjchi, Amirhosein; Khajavi, Ramin; Yousefi, Ali Akbar; Yazdanshenas, Mohammad Esmail

    2016-01-01

    Graphical abstract: - Highlights: • Discontinuity of reduced graphene oxide (RGO) coated polyester fabric (PET) substrate was overcome by filling the gaps by in situ chemical oxidative polymerization of polypyrrole (PPy). • The RGO–PPy coated samples exhibited 53% and 263% lower surface resistivity values (5 Ω/sq) than samples coated only with PPy (12 Ω/sq) and RGO (1300 Ω/sq), respectively. • The RGO–PPy coated fabric displayed other properties, such as excellent UV blocking (UPF = 73), antibacterial activity, improved electrochemical behavior and thermal stability which make it a multifunctional fabric. - Abstract: A flexible and highly conductive fabric can be applied for wearable electronics and as a pliable counter electrode for photovoltaics. Methods such as surface coating of fabrics with conductive polymers and materials have been developed, but the roughness of fabric is a challenge because it creates discontinuity in the coated layer. The present study first coated polyethylene terephthalate (PET) fabric with reduced graphene oxide sheets; RGO and then filled the gaps with polypyrrole (PPy). The samples were first dipped in graphene oxide (GO) and then reduced to RGO. They were next coated with PPy by in situ polymerization. The results showed that the presence of oxidative agent during synthesis of PPy oxidized the RGO to some extent on the previously RGO-coated samples. PPy was more uniform on samples pre-coated with RGO in comparison those coated with raw PET. The RGO–PPy coated samples exhibited 53% and 263% lower surface resistivity values than samples coated only with PPy and RGO, respectively. There was no significant difference between the tenacity of samples but the bending rigidity of samples increased. The RGO–PPy coated fabric displayed properties, such as excellent UV blocking (UPF = 73), antibacterial activity, improved electrochemical behavior and thermal stability which make it a multifunctional fabric.

  14. Improved continuity of reduced graphene oxide on polyester fabric by use of polypyrrole to achieve a highly electro-conductive and flexible substrate

    Energy Technology Data Exchange (ETDEWEB)

    Berendjchi, Amirhosein [Department of Textile Engineering, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Khajavi, Ramin, E-mail: khajavi@azad.ac.ir [Nano Technology Research Center, South Tehran Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Yousefi, Ali Akbar [Faculty of Polymer Processing, Iran Polymer and Petrochemical Institute, Tehran (Iran, Islamic Republic of); Yazdanshenas, Mohammad Esmail [Department of Textile Engineering, Yazd Branch, Islamic Azad University, Yazd (Iran, Islamic Republic of)

    2016-02-15

    Graphical abstract: - Highlights: • Discontinuity of reduced graphene oxide (RGO) coated polyester fabric (PET) substrate was overcome by filling the gaps by in situ chemical oxidative polymerization of polypyrrole (PPy). • The RGO–PPy coated samples exhibited 53% and 263% lower surface resistivity values (5 Ω/sq) than samples coated only with PPy (12 Ω/sq) and RGO (1300 Ω/sq), respectively. • The RGO–PPy coated fabric displayed other properties, such as excellent UV blocking (UPF = 73), antibacterial activity, improved electrochemical behavior and thermal stability which make it a multifunctional fabric. - Abstract: A flexible and highly conductive fabric can be applied for wearable electronics and as a pliable counter electrode for photovoltaics. Methods such as surface coating of fabrics with conductive polymers and materials have been developed, but the roughness of fabric is a challenge because it creates discontinuity in the coated layer. The present study first coated polyethylene terephthalate (PET) fabric with reduced graphene oxide sheets; RGO and then filled the gaps with polypyrrole (PPy). The samples were first dipped in graphene oxide (GO) and then reduced to RGO. They were next coated with PPy by in situ polymerization. The results showed that the presence of oxidative agent during synthesis of PPy oxidized the RGO to some extent on the previously RGO-coated samples. PPy was more uniform on samples pre-coated with RGO in comparison those coated with raw PET. The RGO–PPy coated samples exhibited 53% and 263% lower surface resistivity values than samples coated only with PPy and RGO, respectively. There was no significant difference between the tenacity of samples but the bending rigidity of samples increased. The RGO–PPy coated fabric displayed properties, such as excellent UV blocking (UPF = 73), antibacterial activity, improved electrochemical behavior and thermal stability which make it a multifunctional fabric.

  15. Guided-mode resonant filters and reflectors: Principles, design, and fabrication

    Science.gov (United States)

    Niraula, Manoj

    In this dissertation, we overview the operational principles of these resonant periodic structures, discuss the methods of their design and fabrication, and propose and demonstrate novel functionalities for spatial and spectral filtering, and unpolarized wideband reflection. Fashioned with materially sparse gratings, these optical devices are easy to fabricate and integration friendly compared to their traditional multi-layer counterparts making their research and development critical for practical applications. We study, theoretically, modal properties and parametric dependence of resonant periodic bandpass filters operating in the mid- and near-infrared spectral domains. We investigate three different device architectures consisting of single, double, and triple layers based on all-transparent dielectric and semiconductor thin films. We present three modal coupling configurations forming complex mixtures of two or three distinct leaky modes coupling at different evanescent diffraction orders. Our modal analysis demonstrates key attributes of subwavelength periodic thin-film structures in multiple-modal blending to achieve desired transmission spectra. We provide the first experimental demonstration of high-efficiency and narrow-linewidth resonant bandpass filter applying a single patterned silicon layer on a quartz substrate. Its performance corresponds to bandpass filters requiring 15 traditional Si/SiO2 thin-film layers. The feasibility of sparse narrowband, high-efficiency bandpass filters with extremely wide, flat, and low sidebands is thereby demonstrated. The proposed technology is integration-friendly and opens doors for further development in various disciplines and spectral regions where thin-film solutions are traditionally applied. We demonstrate concurrent spatial and spectral filtering as a new outstanding attribute of resonant periodic devices. This functionality is enabled by a unique, near-complete, reflection state that is discrete in both

  16. Design, fabrication, and characterization of a 2.3 kJ plasma focus of negative inner electrode

    International Nuclear Information System (INIS)

    Mathuthu, M.; Zengeni, T.G.; Gholap, A.V.

    1997-01-01

    The design, fabrication, and characterization of a 2.3 kJ plasma focus device with negative inner electrode are discussed. The purpose of the design was to initiate research in and study of plasma dynamics, nuclear reactions, and neutron emission mechanisms at the university. Also the device will be used to teach and demonstrate plasma phenomena at the postgraduate level and to perform experiments with inverted polarity to examine different operating regimes with nonstandard gases. It is hoped that in the long run the research work will help find a solution to the polarity riddle of plasma focus devices. When the system was operated with spectrographic argon as the filling gas, the best focus was obtained at a pressure range of 0.1 endash 1.25 Torr. With nitrogen as the filling gas, the best focus was obtained at pressures between 0.1 and 1.25 Torr. Air gave the best focus at a pressure range of 0.5 endash 1.5 Torr. The observed good focus action is attributed to the small inner electrode length (this reduces the amount of anode material ablated into the current sheath) and tapering of the inner electrode. Positive z-directed electrons contribute to the temperature and further ionization of the plasma gas during focusing. The performance of the device compares quite well with other known devices. copyright 1997 American Institute of Physics

  17. Design, Fabrication and Computational Characterization of a 3D Micro-Valve Built by Multi-Photon Polymerization

    Directory of Open Access Journals (Sweden)

    Stratos Galanopoulos

    2014-08-01

    Full Text Available We report on the design, modeling and fabrication by multi-photon polymerization of a complex medical fluidic device. The physical dimensions of the built micro-valve prototype are compared to those of its computer-designed model. Important fabrication issues such as achieving high dimensional resolution and ability to control distortion due to shrinkage are presented and discussed. The operational performance of both multi-photon and CAD-created models under steady blood flow conditions was evaluated and compared through computational fluid dynamics analysis.

  18. Development for low-activation concrete design reducing radioactive waste

    International Nuclear Information System (INIS)

    Kimura, Ken-ichi; Kinno, Masaharu; Hasegawa, Akira

    2008-01-01

    Full text: Concrete is very valuable and inexpensive material, however it can be changed to be expensive and hard to deal with in use of a nuclear plant after long operation. One of the counter plans for the above is to use low-activation concrete instead of the ordinary concrete, that will reduce radioactive waste and could be even below clearance level in decommissioning and that is very useful in term of life cycle cost. Radioactive analysis showed that Co and Eu were the major target elements which decide the radioactivity level of reinforced concrete in decommissioning stage, and a several material were selected as a low-activation raw material from wide survey of raw materials for concrete (typically aggregates and cements). With the canditate of raw materials, several low-activation concrete were proposed for various portion of light water reactor plant, which reduction ratio were 1/10 to 1/30 which were mainly consist of limestone and low heat cement or white cement, and 1/100 to 1/300 which were mainly consist of alumina aggregate or quartz and high almina cement, comparing to the ordinary concrete in ΣDi/Ci unit, where 'Di' indicates concentration of each residual radioisotope, Ci defined by IAEA as a clearance level, and suffition of 'i' indicates each radioisotope. National funded project for development of low-activation design method for reduction of radioactive waste below clearance level were started from 2005 with aiming (1) development of a database on the content of target elements, which transform radioactive nuclides, in raw materials of reinforced concrete, (2) development of calculation tools for estimation of residual radioactivity of plant components, and (3) development of low-activation materials for concrete such as cements and reinforcing steel bars for structural components. For the optimized design for applying low-activation concrete to the reactor portion, effective evaluation of neutron spectrum in the certain portion including

  19. THE DESIGN, FABRICATION AND PRELIMINARY TESTING OF AN INDIGENOUS SINGLE SCREW EXTRUDER

    Directory of Open Access Journals (Sweden)

    FOLASAYO T. FAYOSE

    2017-10-01

    Full Text Available Developing countries including Nigeria have become dumping grounds of unserviceable and broken down imported machineries because of poor adaptation. Detailed study and design of machines to suit local conditions will prevent poor adaptation of imported machines and high initial costs. In this study, a single screw starch extruder was designed, fabricated and tested using locally available materials. The extruder is the dry type and it has 27.12 kg/s capacity, a compression ratio of 4.5: 1 and is powered by a 5.5 kW electric motor. It consists of a hopper, feeding screw, extruder screw rotating in a barrel and variable die, all made of stainless steel. A unit of the machine costs N 470, 390.00.00 as at April 2015. When used to process cassava flour, a maximum temperature of 114°C was attained through viscous dissipation, up to an actual screw speed of 98.96 rpm (1.65 Hz and extruder efficiency of 64%. Barrel temperature varied directly with extrusion time in a polynomial trend while actual extruder screw speed and efficiency varied inversely with extrusion time and it is best fitted with a polynomial trend.

  20. Design, fabrication and performance of a hybrid photovoltaic/thermal (PV/T) active solar still

    International Nuclear Information System (INIS)

    Kumar, Shiv; Tiwari, Arvind

    2010-01-01

    Two solar stills (single slope passive and single slope photovoltaic/thermal (PV/T) active solar still) were fabricated and tested at solar energy park, IIT New Delhi (India) for composite climate. Photovoltaic operated DC water pump was used between solar still and photovoltaic (PV) integrated flat plate collector to re-circulate the water through the collectors and transfer it to the solar still. The newly designed hybrid (PV/T) active solar still is self-sustainable and can be used in remote areas, need to transport distilled water from a distance and not connected to grid, but blessed with ample solar energy. Experiments were performed for 0.05, 0.10, and 0.15 m water depth, round the year 2006-2007 for both the stills. It has been observed that maximum daily yield of 2.26 kg and 7.22 kg were obtained from passive and hybrid active solar still, respectively at 0.05 m water depth. The daily yield from hybrid active solar still is around 3.2 and 5.5 times higher than the passive solar still in summer and winter month, respectively. The study has shown that this design of the hybrid active solar still also provides higher electrical and overall thermal efficiency, which is about 20% higher than the passive solar still.

  1. Mechanical design, fabrication, and test of biomimetic fish robot using LIPCA as artificial muscle

    Science.gov (United States)

    Wiguna, T.; Syaifuddin, M.; Park, Hoon C.; Heo, S.

    2006-03-01

    This paper presents a mechanical design, fabrication and test of biomimetic fish robot using the Lightweight Piezocomposite Curved Actuator (LIPCA). We have designed a mechanism for converting actuation of the LIPCA into caudal fin movement. This linkage mechanism consists of rack-pinion system and four-bar linkage. We also have tested four types of caudal fin in order to examine effect of different shape of caudal fin on thrust generation by tail beat. Subsequently, based on the caudal fin test, four caudal fins which resemble fish caudal fin shapes of ostraciiform, subcarangiform, carangiform and thunniform, respectively, are attached to the posterior part of the robotic fish. The swimming test using 300 V pp input with 1 Hz to 1.5 Hz frequency was conducted to investigate effect of changing tail beat frequency and shape of caudal fin on the swimming speed of the robotic fish. The maximum swimming speed was reached when the device was operated at its natural swimming frequency. At the natural swimming frequency 1 Hz, maximum swimming speeds of 1.632 cm/s, 1.776 cm/s, 1.612 cm/s and 1.51 cm/s were reached for ostraciiform-, subcarangiform-, carangiform- and thunniform-like caudal fins, respectively. Strouhal numbers, which are a measure of thrust efficiency, were calculated in order to examine thrust performance of the present biomimetic fish robot. We also approximated the net forward force of the robotic fish using momentum conservation principle.

  2. Design and fabrication of a glovebox for the Plasma Hearth Process radioactive bench-scale system

    International Nuclear Information System (INIS)

    Wahlquist, D.R.

    1996-01-01

    This paper presents some of the design considerations and fabrication techniques for building a glovebox for the Plasma Hearth Process (PHP) radioactive bench-scale system. The PHP radioactive bench-scale system uses a plasma torch to process a variety of radioactive materials into a final vitrified waste form. The processed waste will contain plutonium and trace amounts of other radioactive materials. The glovebox used in this system is located directly below the plasma chamber and is called the Hearth Handling Enclosure (HHE). The HHE is designed to maintain a confinement boundary between the processed waste and the operator. Operations that take place inside the HHE include raising and lowering the hearth using a hydraulic lift table, transporting the hearth within the HHE using an overhead monorail and hoist system, sampling and disassembly of the processed waste and hearth, weighing the hearth, rebuilding a hearth, and sampling HEPA filters. The PHP radioactive bench-scale system is located at the TREAT facility at Argonne National Laboratory-West in Idaho Falls, Idaho

  3. Single-Step Fabrication of Computationally Designed Microneedles by Continuous Liquid Interface Production.

    Directory of Open Access Journals (Sweden)

    Ashley R Johnson

    Full Text Available Microneedles, arrays of micron-sized needles that painlessly puncture the skin, enable transdermal delivery of medications that are difficult to deliver using more traditional routes. Many important design parameters, such as microneedle size, shape, spacing, and composition, are known to influence efficacy, but are notoriously difficult to alter due to the complex nature of microfabrication techniques. Herein, we utilize a novel additive manufacturing ("3D printing" technique called Continuous Liquid Interface Production (CLIP to rapidly prototype sharp microneedles with tuneable geometries (size, shape, aspect ratio, spacing. This technology allows for mold-independent, one-step manufacturing of microneedle arrays of virtually any design in less than 10 minutes per patch. Square pyramidal CLIP microneedles composed of trimethylolpropane triacrylate, polyacrylic acid and photopolymerizable derivatives of polyethylene glycol and polycaprolactone were fabricated to demonstrate the range of materials that can be utilized within this platform for encapsulating and controlling the release of therapeutics. These CLIP microneedles effectively pierced murine skin ex vivo and released the fluorescent drug surrogate rhodamine.

  4. Design, Fabrication and Installation of the Charcoal Filter Housing in RIPF

    International Nuclear Information System (INIS)

    Kim, Min Jin; Lim, I. C.; Bang, H. S.

    2008-05-01

    In the Hot Cell Bank 3 of the Radioisotope Production Facility, production and dispense of I-131 solution and capsule that are used for the diagnosis and treatment of thyroid cancer are made. The original charcoal filter housings installed in 1994 and were utilized until the leakage of a very small amount of radio-iodine was found due to the erroneous installation of the charcoal filter in the filter housing. Thus the production of I-131 was discontinued until the repair and performance testing of the filter housing and the inspection by the regulatory body were finished. Although the production of I-131 was resumed, there was a desire for installing the brand-new charcoal filter housing which has an intrinsically safe design and no possibility of leakage. This report describes the design, fabrication and installation of brand-new charcoal filter housing. And also were described the dismantlement of the old housings, the assessment of the structural integrity of the shielding concrete wall and the installation of the shielding doors

  5. Design and Fabrication of a Single Cusp Magnetic Field Type Hydrogen ion Source

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Su Hun

    1996-02-15

    A single-cusp type hydrogen ion source has been designed and fabricated. In order to increase the efficiency of the plasma production, a single-cusp type magnet circuit and an electrostatic reflector were installed. The Poission Group Code was used to predict the distribution of magnetic field in the plasma chamber. In order to design the accel.-decel. extraction part for forming the ion beam with low emmitance and high current density, EGUN code was used. The results of calculation show that the configuration of plasma electrode strongly affects the beam quality and the deceleration electrode only functions the repression of the electron stream. When the plasma-accel potential is -20kV and an accel.-decel. potential is 1kV, the calculated extraction current, normalized emittance and perveance are 20.6mA, 1.28x 10{sup -7} m {center_dot} rad and 7.87 x 10{sup -9}A {center_dot} V{sup -3/2}, respectively. This study on the improvement of beam quality and the achievement of high ion beam current will contribute to the analysis of fusion plasma and the research on the surface physics.

  6. Design and Fabrication of a Single Cusp Magnetic Field Type Hydrogen ion Source

    International Nuclear Information System (INIS)

    Kim, Su Hun

    1996-02-01

    A single-cusp type hydrogen ion source has been designed and fabricated. In order to increase the efficiency of the plasma production, a single-cusp type magnet circuit and an electrostatic reflector were installed. The Poission Group Code was used to predict the distribution of magnetic field in the plasma chamber. In order to design the accel.-decel. extraction part for forming the ion beam with low emmitance and high current density, EGUN code was used. The results of calculation show that the configuration of plasma electrode strongly affects the beam quality and the deceleration electrode only functions the repression of the electron stream. When the plasma-accel potential is -20kV and an accel.-decel. potential is 1kV, the calculated extraction current, normalized emittance and perveance are 20.6mA, 1.28x 10 -7 m · rad and 7.87 x 10 -9 A · V -3/2 , respectively. This study on the improvement of beam quality and the achievement of high ion beam current will contribute to the analysis of fusion plasma and the research on the surface physics

  7. Design, Fabrication and Characterization of an In Silico Cell Physiology lab for Bio Sensing Applications

    International Nuclear Information System (INIS)

    Haque, A ul; Rokkam, M; De Carlo, A R; Wereley, S T; Wells, H W; McLamb, W T; Roux, S J; Irazoqui, P P; Porterfield, D M

    2006-01-01

    In this paper, we report the design, fabrication and characterization of an In Silico cell physiology biochip for measuring Ca 2+ ion concentrations and currents around single cells. This device has been designed around specific science objectives of measuring real time multidimensional calcium flux patterns around sixteen Ceratopteris richardii fern spores in microgravity flight experiments and ground studies. The sixteen microfluidic cell holding pores are 150 by 150 μm each and have 4 Ag/AgCl electrodes leading into them. An SU-8 structural layer is used for insulation and packaging purposes. The In Silico cell physiology lab is wire bonded on to a custom PCB for easy interface with a state of the art data acquisition system. The electrodes are coated with a Ca 2+ ion selective membrane based on ETH-5234 ionophore and operated against an Ag/AgCl reference electrode. Initial characterization results have shown Nernst slopes of 30mv/decade that were stable over a number of measurement cycles. While this work is focused on technology to enable basic research on the Ceratopteris richardii spores, we anticipate that this type of cell physiology lab-on-a-chip will be broadly applied in biomedical and pharmacological research by making minor modifications to the electrode material and the measurement technique. Future applications include detection of glucose, hormones such as plant auxin, as well as multiple analyte detection on the same chip

  8. Design and Fabrication of an Experimental Microheater Array Powder Sintering Printer

    Science.gov (United States)

    Holt, Nicholas; Zhou, Wenchao

    2018-03-01

    Microheater array powder sintering (MAPS) is a novel additive manufacturing process that uses an array of microheaters to selectively sinter powder particles. MAPS shows great promise as a new method of printing flexible electronics by enabling digital curing of conductive inks on a variety of substrates. For MAPS to work effectively, a microscale air gap needs to be maintained between the heater array and the conductive ink. In this article, we present an experimental MAPS printer with air gap control for printing conductive circuits. First, we discuss design aspects necessary to implement MAPS. An analysis is performed to validate that the design can maintain the desired air gap between the microheaters and the sintering layer, which consists of a silver nanoparticle ink. The printer is tested by printing conductive lines on a flexible plastic substrate with silver nanoparticle ink. Results show MAPS performs on par with or better than the existing fabrication methods for printed electronics in terms of both the print quality (conductivity of the printed line) and print speed, which shows MAPS' great promise as a competitive new method for digital production of printed electronics.

  9. Design and fabrication of a Czerny-Turner monochromator-cum-spectrograph

    International Nuclear Information System (INIS)

    Murty, M.V.R.K.; Shukla, R.P.; Bhattacharya, S.S.; Krishnamurthy, G.

    1987-01-01

    The design and fabrication of a Czerny-Turner monochromator cum spectrograph is described. It consists of a classically ruled grating having 1200 grooves/mm. The collimator is a concave spherical mirror having a radius of curvature 1.025 metre while the focusing element is a concave spherical mirror of radius of curvature 0.925 metre. The design of two unequal radii of curvature for collimating and focusing mirrors is chosen to eliminate the chromatic aberration at the wavelength of 5000A. The linear reciprocal dispersion on the focal surface is about 8A/mm. The resolution of the instrument at the coma corrected wavelength i.e. 5000A is 0.1A. The resolution at the other wavelengths is limited by the residual chromatic aberration which increases linearly with wavelength on either side of the 5000A. Therefore the resolution at the wavelength 2000A and 8000A is about 0.2A. 7 figures. (author)

  10. Design and fabrication of a CMOS-compatible MHP gas sensor

    Directory of Open Access Journals (Sweden)

    Ying Li

    2014-03-01

    Full Text Available A novel micro-hotplate (MHP gas sensor is designed and fabricated with a standard CMOS technology followed by post-CMOS processes. The tungsten plugging between the first and the second metal layer in the CMOS processes is designed as zigzag resistor heaters embedded in the membrane. In the post-CMOS processes, the membrane is released by front-side bulk silicon etching, and excellent adiabatic performance of the sensor is obtained. Pt/Ti electrode films are prepared on the MHP before the coating of the SnO2 film, which are promising to present better contact stability compared with Al electrodes. Measurements show that at room temperature in atmosphere, the device has a low power consumption of ∼19 mW and a rapid thermal response of 8 ms for heating up to 300 °C. The tungsten heater exhibits good high temperature stability with a slight fluctuation (<0.3% in the resistance at an operation temperature of 300 °C under constant heating mode for 336 h, and a satisfactory temperature coefficient of resistance of about 1.9‰/°C.

  11. Torsional strength of computer-aided design/computer-aided manufacturing-fabricated esthetic orthodontic brackets.

    Science.gov (United States)

    Alrejaye, Najla; Pober, Richard; Giordano Ii, Russell

    2017-01-01

    To fabricate orthodontic brackets from esthetic materials and determine their fracture resistance during archwire torsion. Computer-aided design/computer-aided manufacturing technology (Cerec inLab, Sirona) was used to mill brackets with a 0.018 × 0.025-inch slot. Materials used were Paradigm MZ100 and Lava Ultimate resin composite (3M ESPE), Mark II feldspathic porcelain (Vita Zahnfabrik), and In-Ceram YZ zirconia (Vita Zahnfabrik). Ten brackets of each material were subjected to torque by a 0.018 × 0.025-inch stainless steel archwire (G&H) using a specially designed apparatus. The average moments and degrees of torsion necessary to fracture the brackets were determined and compared with those of commercially available alumina brackets, Mystique MB (Dentsply GAC). The YZ brackets were statistically significantly stronger than any other tested material in their resistance to torsion (P brackets. Resistance of MZ100 and Lava Ultimate composite resin brackets to archwire torsion was comparable to commercially available alumina ceramic brackets.

  12. QA in the design and fabrication of the TMI-2 rail cask

    International Nuclear Information System (INIS)

    Hayes, G.R.

    1988-01-01

    EGandG Idaho, Inc., acting on behalf of the US Department of Energy, is responsible for transporting core debris from Three Mile Island-Unit 2 to the Idaho National Engineering Laboratory. Transportation of the debris is being accomplished using an NRC licensed container, called the NuPac 125-B. This paper describes the NuPac 125-B Rail Cask and the quality assurance (QA) requirements for that system. Also discussed are the QA roles of the various organizations involved in designing, building, inspecting and testing the NuPac 125-B. The paper presents QA/QC systems implemented during the design, procurement, and fabrication of the cask to assure compliance with all applicable technical codes, standards and regulations. It also goes beyond the requirements aspect and describes unique QA/QC measures employed to assure that the cask was built with minimum QA problems. Finally, the lessons learned from the NuPac 125-B project is discussed. 4 refs., 4 figs

  13. Design and implementation of a micron-sized electron column fabricated by focused ion beam milling

    Energy Technology Data Exchange (ETDEWEB)

    Wicki, Flavio, E-mail: flavio.wicki@physik.uzh.ch; Longchamp, Jean-Nicolas; Escher, Conrad; Fink, Hans-Werner

    2016-01-15

    We have designed, fabricated and tested a micron-sized electron column with an overall length of about 700 microns comprising two electron lenses; a micro-lens with a minimal bore of 1 micron followed by a second lens with a bore of up to 50 microns in diameter to shape a coherent low-energy electron wave front. The design criteria follow the notion of scaling down source size, lens-dimensions and kinetic electron energy for minimizing spherical aberrations to ensure a parallel coherent electron wave front. All lens apertures have been milled employing a focused ion beam and could thus be precisely aligned within a tolerance of about 300 nm from the optical axis. Experimentally, the final column shapes a quasi-planar wave front with a minimal full divergence angle of 4 mrad and electron energies as low as 100 eV. - Highlights: • Electron optics • Scaling laws • Low-energy electrons • Coherent electron beams • Micron-sized electron column.

  14. Welding issues associated with design, fabrication and loading of spent fuel storage casks

    International Nuclear Information System (INIS)

    Battige, C.K. Jr.; Howe, A.G.; Sturz, F.C.

    1999-01-01

    The U.S. Nuclear Regulatory Commission (NRC) has observed a number of welding issues associated with design, fabrication, and loading of spent fuel storage casks. These emerging welding-related issues involving a certain dry cask storage system have challenged the safety basis for which NRC approved the casks for storage of spent nuclear fuel. During closure welding, problems have been encountered with cracking. Although the cracks have been attributed to several causes including material suitability, joint restraint and residual stresses, NRC believes hydrogen-induced cracking is the most likely explanation. In light of these cracking events and the potential for flaws in any welding process, NRC sought verification of the corrective actions and the integrity of the lid closure welds before allowing additional casks to be loaded. As a result, the affected utility companies modified the closure welding procedures and developed an acceptable ultrasonic inspection (UT) method. In addition, the casks already loaded at three power reactor sites will require additional non-destructive examinations (NDE) to determine their suitability for continued use. NRC plans to evaluate the generic implications of this issue for current designs and for those in the licensing process. (author)

  15. Solid freeform-fabricated scaffolds designed to carry multicellular mesenchymal stem cell spheroids for cartilage regeneration

    Directory of Open Access Journals (Sweden)

    G-S Huang

    2013-10-01

    Full Text Available Three-dimensional (3D cellular spheroids have recently emerged as a new trend to replace suspended single cells in modern cell-based therapies because of their greater regeneration capacities in vitro. They may lose the 3D structure during a change of microenvironment, which poses challenges to their translation in vivo. Besides, the conventional microporous scaffolds may have difficulty in accommodating these relatively large spheroids. Here we revealed a novel design of microenvironment for delivering and sustaining the 3D spheroids. Biodegradable scaffolds with macroporosity to accommodate mesenchymal stem cell (MSC spheroids were made by solid freeform fabrication (SFF from the solution of poly(D,L-lactide-co-glycolide. Their internal surface was modified with chitosan following air plasma treatment in order to preserve the morphology of the spheroids. It was demonstrated that human MSC spheroids loaded in SFF scaffolds produced a significantly larger amount of cartilage-associated extracellular matrix in vitro and in NOD/SCID mice compared to single cells in the same scaffolds. Implantation of MSC spheroid-loaded scaffolds into the chondral defects of rabbit knees showed superior cartilage regeneration. This study establishes new perspectives in designing the spheroid-sustaining microenvironment within a tissue engineering scaffold for in vivo applications.

  16. Design, Fabrication, and Properties of High Damping Metal Matrix Composites—A Review

    Directory of Open Access Journals (Sweden)

    Qianfeng Fang

    2009-08-01

    Full Text Available Nowadays it is commonly considered that high damping materials which have both the good mechanical properties as structural materials and the high damping capacity for vibration damping are the most direct vibration damping solution. In metals and alloys however, exhibiting simultaneously high damping capacity and good mechanical properties has been noted to be normally incompatible because the microscopic mechanisms responsible for internal friction (namely damping capacity are dependent upon the parameters that control mechanical strength. To achieve a compromise, one of the most important methods is to develop two-phase composites, in which each phase plays a specific role: damping or mechanical strength. In this review, we have summarized the development of the design concept of high damping composite materials and the investigation of their fabrication and properties, including mechanical and damping properties, and suggested a new design concept of high damping composite materials where the hard ceramic additives exhibit high damping capacity at room temperature owing to the stress-induced reorientation of high density point defects in the ceramic phases and the high damping capacity of the composite comes mainly from the ceramic phases.

  17. An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity

    Energy Technology Data Exchange (ETDEWEB)

    He, Yongqiang, E-mail: heyongqiang@126.com [Department of Applied Chemistry, Yuncheng University, Shanxi 044000 (China); School of Science, Tianjin University, Tianjin 300072 (China); Liu, Yue, E-mail: lyliuyue1990@gmail.com [School of Science, Tianjin University, Tianjin 300072 (China); Wu, Tao; Ma, Junkui; Wang, Xingrui [School of Science, Tianjin University, Tianjin 300072 (China); Gong, Qiaojuan [Department of Applied Chemistry, Yuncheng University, Shanxi 044000 (China); Kong, Weina; Xing, Fubao; Liu, Yu [School of Science, Tianjin University, Tianjin 300072 (China); Gao, Jianping, E-mail: jinpinggaols@126.com [School of Science, Tianjin University, Tianjin 300072 (China)

    2013-09-15

    Highlights: • RGO foams were fabricated from GO foams prepared by freeze-drying methods. • The RGO foams made from 2% GO suspension had a maximum value of 122 g g{sup −1} for oil. • The RGO foams had a maximum value of 99 g g{sup −1} for organic solvents. • The RGO foams can be used as a filter to separate oil from water. -- Abstract: Three kinds of graphene oxide (GO) foams were fabricated using different freezing methods (unidirectional freezing drying (UDF), non-directional freezing drying, and air freezing drying), and the corresponding reduced graphene oxide (RGO) foams were prepared by their thermal reduction of those GO foams. These RGO foams were characterized by Fourier transform infrared spectroscopy, thermal gravimetric analysis, X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy. The absorption process and the factors that influence the absorption capacity were investigated. The RGO foams are hydrophobic and showed extremely high absorbing abilities for organic liquids. The absorption capacity of the RGO foams made by UDF was higher than 100 g g{sup −1} for all the oils tested (gasoline, diesel oil, pump oil, lubricating oil and olive oil) and had the highest value of about 122 g g{sup −1} for olive oil. The oil absorption capacity of the GO foams was lower than that of the RGO foams, but for olive oil, the absorption capacity was still high than 70 g g{sup −1}, which is higher than that of most oil absorbents.

  18. Design and fabrication of the superconducting-magnet system for the Mirror Fusion Test Facility (MFTF-B)

    International Nuclear Information System (INIS)

    Tatro, R.E.; Wohlwend, J.W.; Kozman, T.A.

    1982-01-01

    The superconducting magnet system for the Mirror Fusion Test Facility (MFTF-B) consists of 24 magnets; i.e. two pairs of C-shaped Yin-Yang coils, four C-shaped transition coils, four solenoidal axicell coils, and a 12-solenoid central cell. General Dynamics Convair Division has designed all the coils and is responsible for fabricating 20 coils. The two Yin-Yang pairs (four coils) are being fabricated by the Lawrence Livermore National Laboratory. Since MFTF-B is not a magnet development program, but rather a major physics experiment critical to the mirror fusion program, the basic philosophy has been to use proven materials and analytical techniques wherever possible. The transition and axicell coils are currently being analyzed and designed, while fabrication is under way on the solenoid magnets

  19. High Temperature Heat Exchanger Design and Fabrication for Systems with Large Pressure Differentials

    Energy Technology Data Exchange (ETDEWEB)

    Chordia, Lalit [Thar Energy, LLC, Pittsburgh, PA (United States); Portnoff, Marc A. [Thar Energy, LLC, Pittsburgh, PA (United States); Green, Ed [Thar Energy, LLC, Pittsburgh, PA (United States)

    2017-03-31

    The project’s main purpose was to design, build and test a compact heat exchanger for supercritical carbon dioxide (sCO2) power cycle recuperators. The compact recuperator is required to operate at high temperature and high pressure differentials, 169 bar (~2,500 psi), between streams of sCO2. Additional project tasks included building a hot air-to-sCO2 Heater heat exchanger (HX) and design, build and operate a test loop to characterize the recuperator and heater heat exchangers. A novel counter-current microtube recuperator was built to meet the high temperature high differential pressure criteria and tested. The compact HX design also incorporated a number of features that optimize material use, improved reliability and reduced cost. The air-to-sCO2 Heater HX utilized a cross flow, counter-current, micro-tubular design. This compact HX design was incorporated into the test loop and exceeded design expectations. The test loop design to characterize the prototype Brayton power cycle HXs was assembled, commissioned and operated during the program. Both the prototype recuperator and Heater HXs were characterized. Measured results for the recuperator confirmed the predictions of the heat transfer models developed during the project. Heater HX data analysis is ongoing.

  20. Design and fabrication of a low cost Darrieus vertical axis wing turbine system. Phase I. Technical report

    Energy Technology Data Exchange (ETDEWEB)

    None,

    1979-06-22

    The contract has two phases, a design phase and a fabrication and installation phase. Presented is the work completed in Phase I, the design phase. The Sandia 17 m was used as the background machine from which design information was drawn. By concentrating the modifications on an existing design, emphasis was focused on component cost reduction rather than selection of optimal configuration or operating modes. The resulting design is a stretched version of the Sandia 17 m preserving the same rotor diameter and many other good features, but in the meantime lighter in weight, larger in capacity, and anticipated to be more cost effective.