Characterization of a new Hencken burner with a transition from a reducing-to-oxidizing environment for fundamental coal studies

Science.gov (United States)

Adeosun, Adewale; Huang, Qian; Li, Tianxiang; Gopan, Akshay; Wang, Xuebin; Li, Shuiqing; Axelbaum, Richard L.

2018-02-01

In pulverized coal burners, coal particles usually transition from a locally reducing environment to an oxidizing environment. The locally reducing environment in the near-burner region is due to a dense region of coal particles undergoing devolatilization. Following this region, the particles move into an oxidizing environment. This "reducing-to-oxidizing" transition can influence combustion processes such as ignition, particulate formation, and char burnout. To understand these processes at a fundamental level, a system is required that mimics such a transition. Hence, we have developed and characterized a two-stage Hencken burner to evaluate the effect of the reducing-to-oxidizing transition and particle-to-particle interaction (which characterizes dense region of coal particles) on ignition and ultrafine aerosol formation. The two-stage Hencken burner allows coal particles to experience a reducing environment followed by a transition to an oxidizing environment. This work presents the results of the design and characterization of the new two-stage Hencken burner and its new coal feeder. In a unique approach to the operation of the flat-flame of the Hencken burner, the flame configurations are operated as either a normal flame or inverse flame. Gas temperatures and oxygen concentrations for the Hencken burner are measured in reducing-to-oxidizing and oxidizing environments. The results show that stable flames with well-controlled conditions, relatively uniform temperatures, and species concentrations can be achieved in both flame configurations. This new Hencken burner provides an effective system for evaluating the effect of the reducing-to-oxidizing transition and particle-to-particle interaction on early-stage processes of coal combustion such as ignition and ultrafine particle formation.

Integrated report on the toxicological mitigation of coal liquids by hydrotreatment and other processes. [Petroleum and coal-derived products

Energy Technology Data Exchange (ETDEWEB)

Guerin, M.R.; Griest, W.H.; Ho, C.H.; Smith, L.H.; Witschi, H.P.

1986-06-01

Research here on the toxicological properties of coal-derived liquids focuses on characterizing the refining process and refined products. Principle attention is given to the potential tumorigenicity of coal-derived fuels and to the identification of means to further reduce tumorigenicity should this be found necessary. Hydrotreatment is studied most extensively because it will be almost certainly required to produce commercial products and because it is likely to also greatly reduce tumorigenic activity relative to that of crude coal-liquid feedstocks. This report presents the results of a lifetime C3H mouse skin tumorigenicity assay of an H-Coal series of oils and considers the relationships between tumorigenicity, chemistry, and processing. Lifetime assay results are reported for an H-Coal syncrude mode light oil/heavy oil blend, a low severity hydrotreatment product, a high severity hydrotreatment product, a naphtha reformate, a heating oil, a petroleum-derived reformate, and a petroleum derived heating oil. Data are compared with those for an earlier study of an SRC-II blend and products of its hydrotreatment. Adequate data are presented to allow an independent qualitative assessment of the conclusions while statistical evaluation of the data is being completed. The report also documents the physical and chemical properties of the oils tested. 33 refs., 14 figs., 53 tabs.

Automatic crack detection method for loaded coal in vibration failure process.

Directory of Open Access Journals (Sweden)

Chengwu Li

Full Text Available In the coal mining process, the destabilization of loaded coal mass is a prerequisite for coal and rock dynamic disaster, and surface cracks of the coal and rock mass are important indicators, reflecting the current state of the coal body. The detection of surface cracks in the coal body plays an important role in coal mine safety monitoring. In this paper, a method for detecting the surface cracks of loaded coal by a vibration failure process is proposed based on the characteristics of the surface cracks of coal and support vector machine (SVM. A large number of cracked images are obtained by establishing a vibration-induced failure test system and industrial camera. Histogram equalization and a hysteresis threshold algorithm were used to reduce the noise and emphasize the crack; then, 600 images and regions, including cracks and non-cracks, were manually labelled. In the crack feature extraction stage, eight features of the cracks are extracted to distinguish cracks from other objects. Finally, a crack identification model with an accuracy over 95% was trained by inputting the labelled sample images into the SVM classifier. The experimental results show that the proposed algorithm has a higher accuracy than the conventional algorithm and can effectively identify cracks on the surface of the coal and rock mass automatically.

Coal liquefaction process streams characterization and evaluation

Energy Technology Data Exchange (ETDEWEB)

Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

1992-03-01

CONSOL R D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

Coal cleaning: a viable strategy for reduced carbon emissions and improved environment in China?

International Nuclear Information System (INIS)

Glomsroed, Solveig; Wei Taoyuan

2005-01-01

China is a dominant energy consumer in global context and current energy forecasts emphasise that China's future energy consumption also will rely heavily on coal. The coal use is the major source of the greenhouse gas CO 2 and particles causing serious health damage. This paper looks into the question if coal washing might work as low cost strategy for both CO 2 and particle emission reductions. Coal washing removes dirt and rock from raw coal, resulting in a coal product with higher thermal energy and less air pollutants. Coal cleaning capacity has so far not been developed in line with the market potential. In this paper an emerging market for cleaned coal is studied within a CGE model for China. The macro approach catches the repercussions of coal cleaning through increased energy efficiency, lower coal transportation costs and crowding out effect of investments in coal washing plants. Coal cleaning stimulates economic growth and reduces particle emissions, but total energy use, coal use and CO 2 emissions increase through a rebound effect supported by the vast reserve of underemployed labourers. A carbon tax on fossil fuel combustion has a limited effect on total emissions. The reason is a coal leakage to tax exempted processing industries

Process and analytical studies of enhanced low severity co-processing using selective coal pretreatment. Final technical report

Energy Technology Data Exchange (ETDEWEB)

Baldwin, R.M.; Miller, R.L.

1991-12-01

The findings in the first phase were as follows: 1. Both reductive (non-selective) alkylation and selective oxygen alkylation brought about an increase in liquefaction reactivity for both coals. 2. Selective oxygen alkylation is more effective in enhancing the reactivity of low rank coals. In the second phase of studies, the major findings were as follows: 1. Liquefaction reactivity increases with increasing level of alkylation for both hydroliquefaction and co-processing reaction conditions. 2. the increase in reactivity found for O-alkylated Wyodak subbituminous coal is caused by chemical changes at phenolic and carboxylic functional sites. 3. O-methylation of Wyodak subbituminous coal reduced the apparent activation energy for liquefaction of this coal.

Development of coal partial hydropyrolysis process

Energy Technology Data Exchange (ETDEWEB)

Hideaki Yabe; Takafumi Kawamura; Kohichiroh Gotoh; Akemitsu Akimoto [Nippon Steel Corporation, Chiba (Japan)

2005-07-01

Coal partial hydropyrolysis process aims at co-production of high yield of light oil such as BTX and naphthalene and synthesis gas from a low rank coal under a mild hydropyrolysis condition. The characteristic of this process is in the two-staged entrained hydropyrolysis reactor composed of the reformer and gasifier. This reactor arrangement gives us high heat efficiency of this process. So far, in order to evaluate the process concept a small-scale basic experiment and a 1t/day process development unit study were carried out. The experimental results showed that coal volatiles were partially hydrogenated to increase the light oil and hydrocarbon gases at the condition of partial hydropyrolysis such as pressure of 2-3MPa, temperature of 700-900{sup o}C and hydrogen concentration of 30-50%. This process has a possibility of producing efficiently and economically liquid and gas products as chemicals and fuel for power generation. As a further development in the period of 2003 to 2008, a 20t/day pilot plant study named ECOPRO (efficient co-production with coal flash hydropyrolysis technology) has been started to establish the process technologies for commercialization. 12 refs., 6 figs., 3 tabs.

Processing low-grade coal to produce high-grade products

CSIR Research Space (South Africa)

de Korte, GJ

2015-07-01

Full Text Available of the coal being mined in the central basin is gradually becoming poorer. This necessitates that more of the coal be processed to improve the quality to meet customer requirements. The challenge to the coal processing industry is to process low-yielding coals...

Process for agglomerating fine coal

Energy Technology Data Exchange (ETDEWEB)

Austin, L J; Misbach, P

1976-06-24

The invention concerns a process for agglomerating black coal in mud or powder form in the presence of a mineral oil product dispersed in water. During this process, the nutty slack is added to a portion - approximately 5 - 15% of its weight in the case of anhydrous coal - of a bitumen emulsion and thoroughly mixed. The emulsion should contain mineral oil bitumen with a penetration value 25/sup 0/ less than 5, or a Conradson value of over 35. In a further finishing process the emulsion contains alkaline naphthenate.

Gasification of coal making use of nuclear processing heat

International Nuclear Information System (INIS)

Schilling, H.D.; Bonn, B.; Krauss, U.

1981-01-01

In the chapter 'Gasification of coal making use of nuclear processing heat', the steam gasification of brown coal and bituminous coal, the hydrogenating gasification of brown coal including nuclear process heat either by steam cracking methane in the steam reformer or by preheating the gasifying agent, as well as the hydrogenating gasification of bituminous coal are described. (HS) [de

Achievements and research programs of the Institute for Chemical Coal Processing in the field of conventional coking

Energy Technology Data Exchange (ETDEWEB)

Cieslar, R.; Kaziszyn, I.; Zawistowksi, J.

1986-11-01

This paper describes research programs of the Institute for Chemical Coal Processing in Zabrze on black coal coking and coke use in metallurgy from 1955 to 1990. In 1955-1970 the programs concentrated on coal mixture composition (selective crushing), optimization of coking conditions, mechanical coke treatment. In 1971-1980 research concentrated on coal preparation prior to coking and new coking systems for the Katowice steel plant (heat treatments, design of large coke ovens). The following research programs were implemented in 1981-1985: partial coal charge briquetting, production of foundry coke, coal charge preheating, production of blast furnace coke from black coal from Dobiensko, reducing coke consumption of blast furnaces. In 1986-1990 the Institute will concentrate on the following research programs: coal preparation schemes and coking schemes for coking low-quality weakly caking coals, optimization of coke oven design (e.g. use of packed charge), reducing coke consumption in metallurgy and heating systems, reducing air pollution from coking.

Development of biological coal gasification (MicGAS Process)

Energy Technology Data Exchange (ETDEWEB)

Walia, D.S.; Srivastava, K.C.

1994-10-01

The overall goal of the project is to develop an advanced, clean coal biogasification (MicGAS) Process. The objectives of the research during FY 1993--94 were to: (1) enhance kinetics of methane production (biogasification, biomethanation) from Texas lignite (TxL) by the Mic-1 consortium isolated and developed at ARCTECH, (2) increase coal solids loading, (3) optimize medium composition, and (4) reduce retention time. A closer analysis of the results described here indicate that biomethanation of TxL at >5% solids loading is feasible through appropriate development of nutrient medium and further adaptation of the microorganisms involved in this process. Further understanding of the inhibitory factors and some biochemical manipulations to overcome those inhibitions will hasten the process considerably. Results are discussed on the following: products of biomethanation and enhance of methane production including: bacterial adaptation; effect of nutrient amendment substitutes; effects of solids loading; effect of initial pH of the culture medium; effect of hydrogen donors and carbon balance.

Fuel production from coal by the Mobil Oil process using nuclear high-temperature process heat

International Nuclear Information System (INIS)

Hoffmann, G.

1982-01-01

Two processes for the production of liquid hydrocarbons are presented: Direct conversion of coal into fuel (coal hydrogenation) and indirect conversion of coal into fuel (syngas production, methanol synthesis, Mobil Oil process). Both processes have several variants in which nuclear process heat may be used; in most cases, the nuclear heat is introduced in the gas production stage. The following gas production processes are compared: LURGI coal gasification process; steam reformer methanation, with and without coal hydrogasification and steam gasification of coal. (orig./EF) [de

The projects of reducing environmental pollution at the collieries belonging to Petrosani Autonomous Bituminous Coal Administration

International Nuclear Information System (INIS)

Arad, V.; Arad, S.; Costinas, B.; Marchis, G.

1997-01-01

The economic development in the Jiu Valley, as practised in the mining and processing of bituminous coal, has had a dynamic character without taking into account, however, the harmful impact on the environment. The most severe problem of environmental pollution in the Jiu Valley is that of the pollution of the Jiu River due to the discharge of waste water from the technological processes of mining and processing coal. This paper presents some solutions for reducing this environmental pollution, especially the Jiu water pollution. 1 ref

Development of sustainable coal to liquid processes: Minimising process CO2 emissions

Directory of Open Access Journals (Sweden)

S. Kauchali

2017-12-01

Full Text Available Traditional coal-to-liquid (CTL plants are synonymous with the production of carbon dioxide. Coal may be gasified in the presence of steam and oxygen to produce gas comprising carbon dioxide (CO2, carbon monoxide (CO, methane (CH4, hydrogen (H2 and steam (H2O. The gases can be reacted to a myriad of chemicals and fuels via the Fischer-Tropsch (FT reaction. However, excess carbon dioxide is generated via the Water-Gas-Shift reaction during preparation of CO:H2 ratios for FT. Here, a process development is represented on a CHO phase diagram, where unique regions are identified for autothermal operations for coal conversion. Considerations are given to develop idealised processes for the production of liquid chemicals from coal which emit minimal process CO2, require minimal energy input and do not require steam. This is achieved by co-feeding coal with methane and identifying endothermic-exothermic process pairs for methane-coal dry reforming. Furthermore, it is shown that a preferred method to produce liquid fuels from coal is by first creating dimethyl ether (DME as an intermediate, followed by the dehydration of DME to liquid fuels (gasoline range. For this route, via DME, the CO2 emission was found to be four times less than idealised CTL processes. Keywords: Gasification, Reforming, Coal to liquid, Carbon dioxide, Autothermal, Fischer tropsch

Coal preparation and coal cleaning in the dry process; Kanshiki sentaku to coal cleaning

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Z; Morikawa, M; Fujii, Y [Okayama University, Okayama (Japan). Faculty of Engineering

1996-09-01

Because the wet process has a problem such as waste water treatment, coal cleaning in the dry process was discussed. When a fluidized bed (using glass beads and calcium carbonate) is utilized instead of the heavy liquid, the fluidized bed will have apparent density as the liquid does, whereas the relative relationship therewith determines whether a substance having been put into the fluidized bed will float or sink. This is utilized for coals. In addition, two powder constituents of A and B may be wanted to be separated using the fluidized extraction process (similar to the liquid-liquid extraction process). In such a case, a fluidized bed in which both constituents are mixed is added with a third constituent C (which will not mix with A, but mix well with B), where the constituents are separated into A and (B + C), and the (B + C) constituent is separated further by using a sieve. If coal has the coal content mixed with ash content and pulverized, it turns into particle groups which have distributions in grain size and density. Groups having higher density may contain more ash, and those having lower density less ash. In addition, the ash content depends also on the grain size. The ash content may be classified by using simultaneously wind classification (for density and grain size) and a sieve (for grain size). This inference may be expanded to consideration of constructing a multi-stage fluidized bed classification tower. 12 figs., 5 tabs.

Shell coal gasification process

Energy Technology Data Exchange (ETDEWEB)

Hennekes, B. [Shell Global Solutions (US) Inc. (United States). Technology Marketing

2002-07-01

The presentation, on which 17 slides/overheads are included in the papers, explained the principles of the Shell coal gasification process and the methods incorporated for control of sulfur dioxide, nitrogen oxides, particulates and mercury. The economics of the process were discussed. The differences between gasification and burning, and the differences between the Shell process and other processes were discussed.

Reducing water freshwater consumption at coal-fired power plants : approaches used outside the United States.

Energy Technology Data Exchange (ETDEWEB)

Elcock, D. (Environmental Science Division)

2011-05-09

desalination. Some of the direct approaches, such as dry air cooling, desalination, and recovery of cooling tower water for boiler makeup water, are costly and are deployed primarily in countries with severe water shortages, such as China, Australia, and South Africa. Table 1 shows drivers and approaches for reducing freshwater consumption in several countries outside the United States. Indirect approaches reduce water consumption while meeting other objectives, such as improving plant efficiency. Plants with higher efficiencies use less energy to produce electricity, and because the greater the energy production, the greater the cooling water needs, increased efficiency will help reduce water consumption. Approaches for improving efficiency (and for indirectly reducing water consumption) include increasing the operating steam parameters (temperature and pressure); using more efficient coal-fired technologies such as cogeneration, IGCC, and direct firing of gas turbines with coal; replacing or retrofitting existing inefficient plants to make them more efficient; installing high-performance monitoring and process controls; and coal drying. The motivations for increasing power plant efficiency outside the United States (and indirectly reducing water consumption) include the following: (1) countries that agreed to reduce carbon emissions (by ratifying the Kyoto protocol) find that one of the most effective ways to do so is to improve plant efficiency; (2) countries that import fuel (e.g., Japan) need highly efficient plants to compensate for higher coal costs; (3) countries with particularly large and growing energy demands, such as China and India, need large, efficient plants; (4) countries with large supplies of low-rank coals, such as Germany, need efficient processes to use such low-energy coals. Some countries have policies that encourage or mandate reduced water consumption - either directly or indirectly. For example, the European Union encourages increased efficiency

Integrated process for synthetic natural gas production from coal and coke-oven gas with high energy efficiency and low emission

International Nuclear Information System (INIS)

Man, Yi; Yang, Siyu; Qian, Yu

2016-01-01

Highlights: • A novel coal and coke-oven gas to SNG (CGtSNG) process is proposed. • Energy efficiency of CGtSNG increases 8% compared to coal-to-SNG process. • CGtSNG reduces 60% CO_2 emission and 72% effluent discharge. • CGtSNG proposes an idea of using redundant coke-oven gas for producing SNG production. - Abstract: There was a rapid development of coal to synthetic natural gas (SNG) projects in the last few years in China. The research from our previous work and some other researchers have found coal based SNG production process has the problems of environmental pollution and emission transfer, including CO_2 emission, effluent discharge, and high energy consumption. This paper proposes a novel co-feed process of coal and coke-oven gas to SNG process by using a dry methane reforming unit to reduce CO_2 emissions, more hydrogen elements are introduced to improve resource efficiency. It is shown that the energy efficiency of the co-feed process increases by 4%, CO_2 emission and effluent discharge is reduced by 60% and 72%, whereas the production cost decreases by 16.7%, in comparison to the conventional coal to SNG process. As coke-oven gas is a waste gas in most of the coking plant, this process also allows to optimize the allocation of resources.

Radiation-thermal processes of conversion in the coals

International Nuclear Information System (INIS)

Mustafaev, I.I.

2002-01-01

Full text: The brief review, history, modern condition and bibliographic data on research of radiation-stimulated processes in coals are adduced in the report. Results of new researches of influence of gamma - radiation and accelerated electrons on pyrolysis, gasification, desulphurization, paramagnetism, adsorption and optical properties of coals in wide intervals of change of absorbed dose, dose rate, temperature, radiation type and other parameters of processes are stated. As object of researches Turkish (Yeni koy, Yatagan) and Russian (Siberia) coals were used. Specific peculiarities of influence of ionizing radiations on fossil fuels, bringing in change of their reactivity as result of destruction and polycondensation processes are considered. a)Pyrolysis: Under action of gamma-radiation and accelerated electrons the rate of thermal (t) pyrolysis grows and the ratio of radiation-thermal (rt) and thermal (t) processes: Wrt/ Wt depends on dose rate and temperature. By increase of dose rate the radiation effects grows, and at increase of temperature this effect is reduced. The influence of high rate heating of coals under pulls action of accelerated electrons on conversion degree and product composition has been established. The investigation regularities of formation liquid and gas products is resulted at radiation - thermal processing of mixtures of lignites with fuel oil. These experiments were conducted in flowing conditions in the interval of temperature T=350-500 degrees centigrade, power of the pulls accelerated electrons P=30-50 W, flow velocity of fuel oil 0,2-2 ml/minute. As a index of process were controlled conversion degree of coals, overall yield, contents and characteristic of liquid and gas products. The products of thermal treatment of these mixtures and also radiation-thermal treatment of separate components significantly less than radiation-thermal conversion of binary mixtures. It has been established that radiation effect has a positive

Coal conversion process by the United Power Plants of Westphalia

Energy Technology Data Exchange (ETDEWEB)

1974-08-01

The coal conversion process used by the United Power Plants of Westphalia and its possible applications are described. In this process, the crushed and predried coal is degassed and partly gasified in a gas generator, during which time the sulfur present in the coal is converted into hydrogen sulfide, which together with the carbon dioxide is subsequently washed out and possibly utilized or marketed. The residual coke together with the ashes and tar is then sent to the melting chamber of the steam generator where the ashes are removed. After desulfurization, the purified gas is fed into an external circuit and/or to a gas turbine for electricity generation. The raw gas from the gas generator can be directly used as fuel in a conventional power plant. The calorific value of the purified gas varies from 3200 to 3500 kcal/cu m. The purified gas can be used as reducing agent, heating gas, as raw material for various chemical processes, or be conveyed via pipelines to remote areas for electricity generation. The conversion process has the advantages of increased economy of electricity generation with desulfurization, of additional gas generation, and, in long-term prospects, of the use of the waste heat from high-temperature nuclear reactors for this process.

Monitoring coal conversion processes by IR-spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Hobert, H.; Kempe, J.; Stephanowitz, H. (Friedrich-Schiller-Universitaet, Jena (German Democratic Republic))

1990-01-01

Explains application of infrared spectroscopy combined with multivariate data analysis by an on-line computer system for assessing coal quality and suitability of brown coal for conversion processes. Coal samples were pelletized under addition of KBr and analyzed using an IRF 180 Fourier transform spectrometer in the spectral range of 400 to 2,000 cm{sup -1}. Components of spectra are presented; the oil yield from coal hydrogenation is calculated by regression analysis. Covariance spectra of carbon, organic hydrogen and sulfur are shown. It is concluded that the field of application for the method includes industrial coal liquefaction, gasification as well as briquetting and coking. 8 refs.

Flotation process diagnostics and modelling by coal grain analysis

Energy Technology Data Exchange (ETDEWEB)

Ofori, P; O' Brien, G.; Firth, B.; Jenkins, B. [CSIRO Energy Technology, Brisbane, Qld. (Australia)

2006-05-15

In coal flotation, particles of different components of the coal such as maceral groups and mineral matter and their associations have different hydrophobicities and therefore different flotation responses. By using a new coal grain analysis method for characterising individual grains, more detailed flotation performance analysis and modelling approaches have been developed. The method involves the use of microscopic imaging techniques to obtain estimates of size, compositional and density information on individual grains of fine coal. The density and composition partitioning of coal processed through different flotation systems provides an avenue to pinpoint the actual cause of poor process performance so that corrective action may be initiated. The information on grain size, density and composition is being used as input data to develop more detailed flotation process models to provide better predictions of process performance for both mechanical and column flotation devices. A number of approaches may be taken to flotation modelling such as the probability approach and the kinetic model approach or a combination of the two. In the work reported here, a simple probability approach has been taken, which will be further refined in due course. The use of grain data to map the responses of different types of coal grains through various fine coal cleaning processes provided a more advanced diagnostic capability for fine coal cleaning circuits. This enabled flotation performance curves analogous to partition curves for density separators to be produced for flotation devices.

Techno-economic analysis of the coal-to-olefins process in comparison with the oil-to-olefins process

International Nuclear Information System (INIS)

Xiang, Dong; Qian, Yu; Man, Yi; Yang, Siyu

2014-01-01

Highlights: • Present the opportunities and challenges of coal-to-olefins (CTO) development. • Conduct a techno-economic analysis on CTO compared with oil-to-olefins (OTO). • Suggest approaches for improving energy efficiency and economic performance of CTO. • Analyze effects of plant scale, feedstock price, CO 2 tax on CTO and OTO. - Abstract: Olefins are one of the most important oil derivatives widely used in industry. To reduce the dependence of olefins industry on oil, China is increasing the production of olefins from alternative energy resources, especially from coal. This study is concerned with the opportunities and obstacles of coal-to-olefins development, and focuses on making an overall techno-economic analysis of a coal-to-olefins plant with the capacity of 0.7 Mt/a olefins. Comparison is made with a 1.5 Mt/a oil-to-olefins plant based on three criteria including energy efficiency, capital investment, and product cost. It was found that the coal-based olefins process show prominent advantage in product cost because of the low price of its feedstock. However, it suffers from the limitations of higher capital investment, lower energy efficiency, and higher emissions. The effects of production scale, raw material price, and carbon tax were varied for the two production routes, and thus the operational regions were found for the coal-to-olefins process to be competitive

How can we reduce carbon in ash in firing pulverized coal

Energy Technology Data Exchange (ETDEWEB)

O' Keefe, W. (and others)

1992-12-01

The article discusses solutions to the problem of reducing carbon in ash in firing pulverized coal. Suggested solutions to the problem include: reviewing air flow through the mills; examining the pulverizers for coal fineness variations; investigating air distribution in the burners; review dual-firing equations; examining the burners for slag build up; checking coal fineness is appropriate to the boiler; increasing air flow; and checking instrumentation. 2 figs., 1 photo.

Removal of mercury from coal via a microbial pretreatment process

Science.gov (United States)

Borole, Abhijeet P [Knoxville, TN; Hamilton, Choo Y [Knoxville, TN

2011-08-16

A process for the removal of mercury from coal prior to combustion is disclosed. The process is based on use of microorganisms to oxidize iron, sulfur and other species binding mercury within the coal, followed by volatilization of mercury by the microorganisms. The microorganisms are from a class of iron and/or sulfur oxidizing bacteria. The process involves contacting coal with the bacteria in a batch or continuous manner. The mercury is first solubilized from the coal, followed by microbial reduction to elemental mercury, which is stripped off by sparging gas and captured by a mercury recovery unit, giving mercury-free coal. The mercury can be recovered in pure form from the sorbents via additional processing.

Characterization of solid residues from coal liquefaction processes. Phase I

Energy Technology Data Exchange (ETDEWEB)

Potter, J.; McDougall, W.M.; Kybett, B.D.; Neufeld, C.

1981-01-01

Various coal liquefaction and beneficiation processes are being investigated by independent research groups sponsored by the Canadian Federal Government. These processes include the co-processing of heavy oils and bitumen with coal, oxygen removal and hydrogenation of coal and supercritical gas extraction of coal. The end products, gaseous and liquid fuels and insoluble organic residues, vary with the experimental conditions. The physical properties and origin of the insoluble residue may influence such factors as degree of conversion, efficiency of the process, and ultimately, gaseous and liquid yields. One of the most suitable methods of assessing the nature of the insoluble residues is the use of petrography. This report deals with petrographic assessment of the coals and residues from various coal conversion processes; attempts were made to characterize the solid phases in the residues; to assess them in a quantitative manner and where possible; to correlate the results with experimental data; and to assess their effects on conversion. (30 refs.)

Recovery of Rare Earth Elements from Coal and Coal Byproducts via a Closed Loop Leaching Process: Final Report

Energy Technology Data Exchange (ETDEWEB)

Peterson, Richard [Battelle Memorial Inst., Columbus, OH (United States); Heinrichs, Michael [Battelle Memorial Inst., Columbus, OH (United States); Argumedo, Darwin [Battelle Memorial Inst., Columbus, OH (United States); Taha, Rachid [Battelle Memorial Inst., Columbus, OH (United States); Winecki, Slawomir [Battelle Memorial Inst., Columbus, OH (United States); Johnson, Kathryn [Battelle Memorial Inst., Columbus, OH (United States); Lane, Ann [Battelle Memorial Inst., Columbus, OH (United States); Riordan, Daniel [Battelle Memorial Inst., Columbus, OH (United States)

2017-08-31

Objectives: Through this grant, Battelle proposes to address Area of Interest (AOI) 1 to develop a bench-scale technology to economically separate, extract, and concentrate mixed REEs from coal ash. U.S. coal and coal byproducts provide the opportunity for a domestic source of REEs. The DOE’s National Energy Technology Laboratory (NETL) has characterized various coal and coal byproducts samples and has found varying concentrations of REE ranging up to 1,000 parts per million by weight. The primary project objective is to validate the economic viability of recovering REEs from the coal byproduct coal ash using Battelle’s patented closed-loop Acid Digestion Process (ADP). This will be accomplished by selecting coal sources with the potential to provide REE concentrations above 300 parts per million by weight, collecting characterization data for coal ash samples generated via three different methods, and performing a Techno-Economic Analysis (TEA) for the proposed process. The regional availability of REE-laden coal ash, the regional market for rare earth concentrates, and the system capital and operating costs for rare earth recovery using the ADP technology will be accounted for in the TEA. Limited laboratory testing will be conducted to generate the parameters needed for the design of a bench scale system for REE recovery. The ultimate project outcome will be the design for an optimized, closed loop process to economically recovery REEs such that the process may be demonstrated at the bench scale in a Phase 2 project. Project Description: The project will encompass evaluation of the ADP technology for the economic recovery of REEs from coal and coal ash. The ADP was originally designed and demonstrated for the U.S. Army to facilitate demilitarization of cast-cured munitions via acid digestion in a closed-loop process. Proof of concept testing has been conducted on a sample of Ohio-based Middle Kittanning coal and has demonstrated the feasibility of recovering

Modern problems of deep processing of coal

International Nuclear Information System (INIS)

Ismagilov, Z.R.

2013-01-01

Present article is devoted to modern problems of deep processing of coal. The history and development of new Institute of Coal Chemistry and Material Sciences of Siberian Branch of Russian Academy of Science was described. The aims and purposes of new institute were discussed.

Measurement and modeling of advanced coal conversion processes

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G. (Advanced Fuel Research, Inc., East Hartford, CT (United States)); Smoot, L.D.; Brewster, B.S. (Brigham Young Univ., Provo, UT (United States))

1991-01-01

The objective of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines.

Measurement and modeling of advanced coal conversion processes

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G. (Advanced Fuel Research, Inc., East Hartford, CT (United States)); Smoot, L.D.; Brewster, B.S. (Brigham Young Univ., Provo, UT (United States))

1991-09-25

The objectives of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines. (VC)

Conversion of metallurgical coke and coal using a Coal Direct Chemical Looping (CDCL) moving bed reactor

International Nuclear Information System (INIS)

Luo, Siwei; Bayham, Samuel; Zeng, Liang; McGiveron, Omar; Chung, Elena; Majumder, Ankita; Fan, Liang-Shih

2014-01-01

Highlights: • Accumulated more than 300 operation hours were accomplished for the moving bed reducer reactor. • Different reactor operation variables were investigated with optimal conditions identified. • High conversions of sub-bituminous coal and bituminous coal were achieved without flow problems. • Co-current and counter-current contact modes were tested and their applicability was discussed. - Abstract: The CLC process has the potential to be a transformative commercial technology for a carbon-constrained economy. The Ohio State University Coal Direct Chemical Looping (CDCL) process directly converts coal, eliminating the need for a coal gasifier oran air separation unit (ASU). Compared to other solid-fuel CLC processes, the CDCL process is unique in that it consists of a countercurrent moving bed reducer reactor. In the proposed process, coal is injected into the middle of the moving bed, whereby the coal quickly heats up and devolatilizes, splitting the reactor roughly into two sections with no axial mixing. The top section consists of gaseous fuel produced from the coal volatiles, and the bottom section consists of the coal char mixed with the oxygen carrier. A bench-scale moving bed reactor was used to study the coal conversion with CO 2 as the enhancing gas. Initial tests using metallurgical cokefines as feedstock were conducted to test the effects of operational variables in the bottom section of the moving bed reducer, e.g., reactor temperature, oxygen carrier to char ratio, enhancer gas CO 2 flow rate, and oxygen carrier flow rates. Experiments directly using coal as the feedstock were subsequently carried out based on these test results. Powder River Basin (PRB) coal and Illinois #6 coal were tested as representative sub-bituminous and bituminous coals, respectively. Nearly complete coal conversion was achieved using composite iron oxide particles as the oxygen carriers without any flow problems. The operational results demonstrated that a

Process for treating moisture laden coal fines

Science.gov (United States)

Davis, Burl E.; Henry, Raymond M.; Trivett, Gordon S.; Albaugh, Edgar W.

1993-01-01

A process is provided for making a free flowing granular product from moisture laden caked coal fines, such as wet cake, by mixing a water immiscible substance, such as oil, with the caked coal, preferably under low shear forces for a period of time sufficient to produce a plurality of free flowing granules. Each granule is preferably comprised of a dry appearing admixture of one or more coal particle, 2-50% by weight water and the water immiscible substance.

Low cost combustion tuning and fuel nozzles modification to reduce NOx emission in large coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

B. Chudnovsky; L. Levin; A. Talanker; E. Bar-Ziv; A. Vikhansky; A.F. Sarofim [Israel Electric Corporation (IEC), Haifa (Israel)

2003-07-01

This work focuses on low-cost combustion tuning to reduce NOx emission in coal-fired tangential boilers, testing the furnace in various operation modes. We have also experimented different coal nozzle types. The measurements were accompanied by computer simulations of the combustion process. We also used an on-line supervision system. The data obtained from 575 MW boilers show that with tuning and modified nozzles NOx was considerably reduced. The emission of NOx was reduced from 1200 to 570 mg/dNm{sup 3} at 6% O{sub 2} for South African coal at full load. At partial load NOx emission dropped from 1400 to 750-850 mg/dNm{sup 3} at 6% O{sub 2}. High volatile coal firing led to additional NOx reduction. A series of tests were performed with Colombian and Indonesian coals as well, dropping NOx emission to 400-450 mg/dNm{sup 3} at6% O{sub 2} at full load. Sootblowing optimization using the supervision system enabled us to further reduce NOx emission by approximately 10%. The boiler and unit performance was not influenced by any of the techniques used for NOx reduction. In such a manner, the results presented in this work clearly show that technological methods for reduction NOx are available and capable of obtaining the required NOx emission. We believe that the conclusions of the present study are general and may be applied to other utility boilers as well. 13 refs., 12 figs., 7 tabs.

Materials, process, product analysis of coal process technology. Phase I final report

Energy Technology Data Exchange (ETDEWEB)

Saxton, J. C.; Roig, R. W.; Loridan, A.; Leggett, N. E.; Capell, R. G.; Humpstone, C. C.; Mudry, R. N.; Ayres, E.

1976-02-01

The purpose of materials-process-product analysis is a systematic evaluation of alternative manufacturing processes--in this case processes for converting coal into energy and material products that can supplement or replace petroleum-based products. The methodological steps in the analysis include: Definition of functional operations that enter into coal conversion processes, and modeling of alternative, competing methods to accomplish these functions; compilation of all feasible conversion processes that can be assembled from combinations of competing methods for the functional operations; systematic, iterative evaluation of all feasible conversion processes under a variety of economic situations, environmental constraints, and projected technological advances; and aggregative assessments (economic and environmental) of various industrial development scenarios. An integral part of the present project is additional development of the existing computer model to include: A data base for coal-related materials and coal conversion processes; and an algorithmic structure that facilitates the iterative, systematic evaluations in response to exogenously specified variables, such as tax policy, environmental limitations, and changes in process technology and costs. As an analytical tool, the analysis is intended to satisfy the needs of an analyst working at the process selection level, for example, with respect to the allocation of RDandD funds to competing technologies.

Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

International Nuclear Information System (INIS)

Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

1990-01-01

This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

PRODUCTION OF CARBON PRODUCTS USING A COAL EXTRACTION PROCESS

Energy Technology Data Exchange (ETDEWEB)

Dady Dadyburjor; Philip R. Biedler; Chong Chen; L. Mitchell Clendenin; Manoj Katakdaunde; Elliot B. Kennel; Nathan D. King; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

2004-08-31

This Department of Energy National Energy Technology Laboratory sponsored project developed carbon products, using mildly hydrogenated solvents to extract the organic portion of coal to create synthetic pitches, cokes, carbon foam and carbon fibers. The focus of this effort was on development of lower cost solvents, milder hydrogenation conditions and improved yield in order to enable practical production of these products. This technology is needed because of the long-term decline in production of domestic feedstocks such as petroleum pitch and coal tar pitch. Currently, carbon products represents a market of roughly 5 million tons domestically, and 19 million tons worldwide. Carbon products are mainly derived from feedstocks such as petroleum pitch and coal tar pitch. The domestic supply of petroleum pitch is declining because of the rising price of liquid fuels, which has caused US refineries to maximize liquid fuel production. As a consequence, the long term trend has a decline in production of petroleum pitch over the past 20 years. The production of coal tar pitch, as in the case of petroleum pitch, has likewise declined significantly over the past two decades. Coal tar pitch is a byproduct of metallurgical grade coke (metcoke) production. In this industry, modern metcoke facilities are recycling coal tar as fuel in order to enhance energy efficiency and minimize environmental emissions. Metcoke production itself is dependent upon the production requirements for domestic steel. Hence, several metcoke ovens have been decommissioned over the past two decades and have not been replaced. As a consequence sources of coal tar are being taken off line and are not being replaced. The long-term trend is a reduction in coal tar pitch production. Thus import of feedstocks, mainly from Eastern Europe and China, is on the rise despite the relatively large transportation cost. To reverse this trend, a new process for producing carbon products is needed. The process must be

Process for low mercury coal

Science.gov (United States)

Merriam, Norman W.; Grimes, R. William; Tweed, Robert E.

1995-01-01

A process for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal.

Coal upgrading

Energy Technology Data Exchange (ETDEWEB)

Nunes, S. [IEA Clean Coal Centre, London (United Kingdom)

2009-10-15

This report examines current technologies and those likely to be used to produce cleaner coal and coal products, principally for use in power generation and metallurgical applications. Consideration is also given to coal production in the leading coal producing countries, both with developed and developing industries. A range of technologies are considered. These include the coal-based liquid fuel called coal water mixture (CWM) that may compete with diesel, the production of ultra-clean coal (UCC) and coal liquefaction which competes with oil and its products. Technologies for upgrading coal are considered, especially for low rank coals (LRC), since these have the potential to fill the gap generated by the increasing demand for coal that cannot be met by higher quality coals. Potential advantages and downsides of coal upgrading are outlined. Taking into account the environmental benefits of reduced pollution achieved through cleaner coal and reduced transport costs, as well as other positive aspects such as a predictable product leading to better boiler design, the advantages appear to be significant. The drying of low rank coals improves the energy productively released during combustion and may also be used as an adjunct or as part of other coal processing procedures. Coal washing technologies vary in different countries and the implications of this are outlined. Dry separation technologies, such as dry jigging and electrostatic separation, are also described. The demonstration of new technologies is key to their further development and demonstrations of various clean coal technologies are considered. A number of approaches to briquetting and pelletising are available and their use varies from country to country. Finally, developments in upgrading low rank coals are described in the leading coal producing countries. This is an area that is developing rapidly and in which there are significant corporate and state players. 81 refs., 32 figs., 3 tabs.

The role of the MHTGR in coal gasification processes

International Nuclear Information System (INIS)

McDonald, C.F.

1988-01-01

The nation will likely become more and more dependent on natural gas and while this will stimulate new exploration and increased production, the time will surely come when global depletion of this resource will require the use of synthetic natural gas (SNG) to support the established nationwide infrastructure. The U.S. is estimated to have coal reserves nearing 500 billion tons that are mineable on an economic base. The Modular High Temperature Gas-Cooled Reactor (MHTGR) steam cycle plant can play an important role in the process of producing SNG from coal to supplement natural gas supplies. Coal-to-gas plants need heat (predominantly steam) and electricity for operation. This energy can be supplied by combustion of coal (autothermal process), but this results in a loss of more than 40% of the coal energy input. From the resource conservation standpoint, using an MHTGR heat source is attractive since much of the valuable fossil raw material can be substituted by clean nuclear energy. Also, air pollution is lowered drastically. This paper highlights how a near-term steam cycle MHTGR plant, based on proven technology and operating in a cogeneration mode, could be coupled with existing coal gasification processes to meet the projected increase in gas consumption in an environmentally acceptable manner

Co-gasification of coal and wood to reduce environmental pollution

Energy Technology Data Exchange (ETDEWEB)

Giovanni Pino; Martino Paolucci; Francesco Geri; F. Tunzio; G. Spazzafumo [APAT - National Agency for Environmental Protection and Technical Services, Rome (Italy)

2005-07-01

After presenting the paper 'Co-firing and Co-gasification Wood and Coal' at the First International Conference on Clean Coal Technologies, the authors thought about studying in depth the gasification process of woody biomass and coal. This would lead, once all the technical difficulties related to hybrid feeding were solved, to bear a system which mainly presents two advantages. The first advantage is derived by knowing that woody biomass contains a mass percentage of sulphur which is hundred times smaller as much when compared to coal. The second advantage derives from the fact that, given a capturing and sequestration system for the carbon dioxide, it is feasible to control the biomass/coal ratio at the feeding state. In doing so, emissions of carbon dioxide which are not captured will quantitatively be equal to the ones that would derive from the plain combustion of the biomass. 3 refs., 4 figs.

Feasibility of applying coal-fired boiler technology to process heaters

Energy Technology Data Exchange (ETDEWEB)

O' Sullivan, T F

1978-01-01

The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

40 CFR 60.254 - Standards for coal processing and conveying equipment, coal storage systems, transfer and loading...

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 6 2010-07-01 2010-07-01 false Standards for coal processing and conveying equipment, coal storage systems, transfer and loading systems, and open storage piles. 60.254... (CONTINUED) STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES Standards of Performance for Coal Preparation...

Performance assessment of CO2 capture with calcination carbonation reaction process driven by coal and concentrated solar power

International Nuclear Information System (INIS)

Zhang, Xuelei; Liu, Yingguang

2014-01-01

Calcination carbonation reaction (CCR) process is regarded as a promising option for pulverized coal power plant to mitigate CO 2 emission. In this paper, concentrated solar power (CSP) substitutes for coal to supply part of the calcination energy in order to reduce the fossil fuel consumption associated with the calciner. A CCR process driven by coal and CSP is examined from the perspective of energy efficiency. This paper focuses on the parameters of heat recovery efficiency, CSP capacity, compression energy, air separation energy and recycled energy to determine the contribution of each to the overall energy penalty. In addition, the effects of heat recovery efficiency, CSP capacity, purge percentage and CO 2 capture efficiency on the co-driven case are analyzed through a sensitivity analysis. The results indicate that the thermal efficiency of integrating CCR co-driven process into an ultra-supercritical 1019 MW power plant is 35.37%, which means that the overall efficiency penalty is 9.63 percentage points. Moreover, the co-driven case reduces the fossil fuel consumption and the mass flow rate of fresh sorbent and circulation solids compared with coal-driven case. Increasing heat recovery efficiency and CSP efficiency can improve the co-driven case performance. - Highlights: • We examine a CCR process driven by coal and concentrated solar power simultaneously. • The contributors to the overall energy penalty are quantitatively identified. • Obvious coal-saving effect has been found in the co-driven system. • A sensitivity analysis is conducted to find the impact of key parameters

Method selection for mercury removal from hard coal

Directory of Open Access Journals (Sweden)

Dziok Tadeusz

2017-01-01

Full Text Available Mercury is commonly found in coal and the coal utilization processes constitute one of the main sources of mercury emission to the environment. This issue is particularly important for Poland, because the Polish energy production sector is based on brown and hard coal. The forecasts show that this trend in energy production will continue in the coming years. At the time of the emission limits introduction, methods of reducing the mercury emission will have to be implemented in Poland. Mercury emission can be reduced as a result of using coal with a relatively low mercury content. In the case of the absence of such coals, the methods of mercury removal from coal can be implemented. The currently used and developing methods include the coal cleaning process (both the coal washing and the dry deshaling as well as the thermal pretreatment of coal (mild pyrolysis. The effectiveness of these methods various for different coals, which is caused by the diversity of coal origin, various characteristics of coal and, especially, by the various modes of mercury occurrence in coal. It should be mentioned that the coal cleaning process allows for the removal of mercury occurring in mineral matter, mainly in pyrite. The thermal pretreatment of coal allows for the removal of mercury occurring in organic matter as well as in the inorganic constituents characterized by a low temperature of mercury release. In this paper, the guidelines for the selection of mercury removal method from hard coal were presented. The guidelines were developed taking into consideration: the effectiveness of mercury removal from coal in the process of coal cleaning and thermal pretreatment, the synergy effect resulting from the combination of these processes, the direction of coal utilization as well as the influence of these processes on coal properties.

Coal Combustion Behavior in New Ironmaking Process of Top Gas Recycling Oxygen Blast Furnace

Science.gov (United States)

Zhou, Zhenfeng; Xue, Qingguo; Tang, Huiqing; Wang, Guang; Wang, Jingsong

2017-10-01

The top gas recycling oxygen blast furnace (TGR-OBF) is a new ironmaking process which can significantly reduce the coke ratio and emissions of carbon dioxide. To better understand the coal combustion characteristics in the TGR-OBF, a three dimensional model was developed to simulate the lance-blowpipe-tuyere-raceway of a TGR-OBF. The combustion characteristics of pulverized coal in TGR-OBF were investigated. Furthermore, the effects of oxygen concentration and temperature were also analyzed. The simulation results show that the coal burnout increased by 16.23% compared to that of the TBF. The oxygen content has an obvious effect on the burnout. At 70% oxygen content, the coal burnout is only 21.64%, with a decrease of 50.14% compared to that of TBF. Moreover, the effect of oxygen temperature is also very obvious.

Approach to reducing the effect of bone—coal power station on radiation environment

Institute of Scientific and Technical Information of China (English)

NIShi－Ying; GUPei－Long; 等

2002-01-01

The effect of two bone-coal power stations(6MWe) on environment was investigated within the scope of the dose contribution caused by various radionucildes in different ways.It is found that the best measures to reduce the effect of bone-coal power station on radiation environment include to select a fine boiler system and a comprehensive utilization of the bone-coal cinder(BCC),soot and ash in the catchers.

Approach to reducing the effect of bone-coal power station on radiation environment

Institute of Scientific and Technical Information of China (English)

无

2002-01-01

The effect of two bone-coal power stations (6 MWe) on environment wasinvestigated within the scope of the dose contribution caused by various radionucildes in different ways. It is found that the best measures to reduce the effect of bone-coal power station on radiation environment include to select a fine boiler system and a comprehensive utilization of the bone-coal cinder (BCC), soot and ash in the catchers.

Justification of process of loading coal onto face conveyors by auger heads of shearer-loader machines

Science.gov (United States)

Nguyen, K. L.; Gabov, V. V.; Zadkov, D. A.; Le, T. B.

2018-03-01

This paper analyzes the processes of removing coal from the area of its dislodging and loading the disintegrated mass onto face conveyors by auger heads of shearer-loader machines. The loading process is assumed to consist of four subprocesses: dislodging coal, removal of the disintegrated mass by auger blades from the crushing area, passive transportation of the disintegrated mass, and forming the load flow on the bearing surface of a face conveyor. Each of the considered subprocesses is different in its physical nature, the number of factors influencing it, and can be complex or multifactor. Possibilities of improving the efficiency of loading coal onto a face conveyor are addressed. The selected criteria of loading efficiency are load rate, specific energy consumption, and coal size reduction. Efficiency is improved by reducing the resistance to movement of the disintegrated mass during loading by increasing the area of the loading window section and the volume of the loading area on the conveyor, as well as by coordination of intensity of flows related to the considered processes in local areas.

Characteristic parameters of the coal briquetting process

International Nuclear Information System (INIS)

Davkova, Katica

1998-01-01

The complete knowledge about the energetic sources in our country - Republic of Macedonia, point to the fact that coals are the most attractive and highly productive, still keeping the leadership position. However, the process of lignite exploitation causes their degradation and formation of large amount of fine fractions. The industrial valorization of these fractions is the most actual problem that could be solved only through production of made-up enriched fuels of wide spectrum of application. Thus, briquetting formation, with or without use of binds, is a process of mechanical or combined modification of coal fine fractions. At the same time, this is a possible procedure of solid fuels enrichment. Lignite from the Macedonian coal deposits 'Suvodol', 'Priskupshtina' and 'Brik-Berovo' is analyzed, in order to examine the possibilities of its briquetting. The results show that the 'Suvodol' lignite satisfy the quality requirements given with the MKS B H1.031 standard as well as the 'Brik-Berovo' lignite

Indian coal industry: Growth perspective

International Nuclear Information System (INIS)

Sachdev, R.K.

1993-01-01

Growth perspective of Indian coal industry and their environmental aspects, are discussed. The complete coal chain comprises of mining including preparation and processing, transport, usage and disposal of solid, liquid and gaseous wastes. Proper environmental protection measures are therefore, required to be integrated at every stage. At mining stage, land reclamation, restoration of surface damaged by subsidence and proper treatment of effluents are the minimum requirement for effective environmental protection. Since coal will continue to be the major source of commercial energy in coming decades initiative will have to be taken in making coal a clean fuel from the point of view of its usage in different industries. Washing of high ash coals for reducing the ash content will go a long way in reducing the atmospheric pollution through better plant performance and reduced environmental pollution at the power plants. (author)

Mineral processing and characterization of coal waste to be used as fine aggregates for concrete paving blocks

Directory of Open Access Journals (Sweden)

C. R. Santos

Full Text Available Commercial coal production in the southern region of Brazil has been occurring since the beginning of the twentieth century. Due to the geological characteristics of the region, large amounts of solid wastes are generated. The aim of this work was to evaluate the use of coal waste to produce concrete paving blocks. A procedure to process the coal waste with the purpose of reducing the sulfur content and changing the particle size distribution of the material to meet the specification of fine aggregates was developed. The methodology considered the following steps: (a sampling of a coal mining waste; (b gravity separation of the fraction with specific gravity between 2.4 and 2.8; (c comminution of the material and particle size analysis; (d technological characterization of the material and production of concrete paving blocks; and (e acidity generation prediction (environmental feasibility. The results showed that the coal waste considered in this work can be used to replace conventional sand as a fine aggregate for concrete paving blocks in a proportion of up to 50%. This practice can result in cleaner coal production and reduce the demand for exploitation of sand deposits.

A Reduced Order Model for the Design of Oxy-Coal Combustion Systems

Directory of Open Access Journals (Sweden)

Steven L. Rowan

2015-01-01

Full Text Available Oxy-coal combustion is one of the more promising technologies currently under development for addressing the issues associated with greenhouse gas emissions from coal-fired power plants. Oxy-coal combustion involves combusting the coal fuel in mixtures of pure oxygen and recycled flue gas (RFG consisting of mainly carbon dioxide (CO2. As a consequence, many researchers and power plant designers have turned to CFD simulations for the study and design of new oxy-coal combustion power plants, as well as refitting existing air-coal combustion facilities to oxy-coal combustion operations. While CFD is a powerful tool that can provide a vast amount of information, the simulations themselves can be quite expensive in terms of computational resources and time investment. As a remedy, a reduced order model (ROM for oxy-coal combustion has been developed to supplement the CFD simulations. With this model, it is possible to quickly estimate the average outlet temperature of combustion flue gases given a known set of mass flow rates of fuel and oxidant entering the power plant boiler as well as determine the required reactor inlet mass flow rates for a desired outlet temperature. Several cases have been examined with this model. The results compare quite favorably to full CFD simulation results.

Thermal effects from the release of selenium from a coal combustion during high-temperature processing: a review.

Science.gov (United States)

Hu, Jianjun; Sun, Qiang; He, Huan

2018-04-11

The release of selenium (Se) during coal combustion can have serious impacts on the ecological environment and human health. Therefore, it is very important to study the factors that concern the release of Se from coal combustion. In this paper, the characteristics of the release of Se from coal combustion, pyrolysis, and gasification of different coal species under different conditions are studied. The results show that the amount of released Se increases at higher combustion temperatures. There are obvious increases in the amount of released Se especially in the temperature range of 300 to 800 °C. In addition, more Se is released from the coal gasification than coal combustion process, but more Se is released from coal combustion than pyrolysis. The type of coal, rate of heating, type of mineral ions, and combustion atmosphere have different effects on the released percentage of Se. Therefore, having a good understanding of the factors that surround the release of Se during coal combustion, and then establishing the combustion conditions can reduce the impacts of this toxic element to humans and the environment.

Reducing the emissions of nitrogen oxides when burning Kuznetsk bituminous coals

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.

1983-02-01

Bituminous coals from the Kuzbass have a high nitrogen content. As a result, emissions of NO/SUB/x from power stations burning these coals frequently exceed the existing Standard. In order to reduce NO/SUB/x emissions tests were carried out using stage-wise combustion, supplying to the burners only part of the air required for complete combustion. The remaining air is supplied via tertiary nozzles situated about 14 m above the burners. As a result of the tests, this method of combustion is recommended for low-sulphur Kuznetsk coals for all sub-critical boilers having dry-bottom furnaces. Extension to boilers with wet-bottom furnaces and to supercritical boilers requires further investigation.

Process for the gas extraction of coal

Energy Technology Data Exchange (ETDEWEB)

Urquhart, D B

1976-05-20

The object of the invention is a process for the hydroextraction of coal is treated with water and carbon monoxide at a temperature in the region of 300 - 380/sup 0/C. After treatment is completed, the gases are separated from the treated gas; the treated coal is then extracted with an extraction medium during the gas phase at a temperature of at least 400/sup 0/C, the remainder is separated from the gas phase and the coal extract is obtained from the extraction medium. Hydrogenation is preferably carried out at a temperature in the region of 320 - 370/sup 0/C and at a pressure of 200 - 400 at. The time required for treatment with carbon monoxide and water is 1/4 - 2 hours, and in special cases 3/4 - 1 1/2 hours. The coal material itself is nutty slack, of which more than 95% of the coal particles pass through a 1.5 mm mesh sieve. After the hydrogenation the extraction is carried out at a temperature in the region of 400 - 450/sup 0/C. The patent claims relate to the types of extraction media used.

Activities of the Institute of Chemical Processing of Coal at Zabrze

Energy Technology Data Exchange (ETDEWEB)

Dreszer, K.

1995-12-31

The Institute of Chemical Processing of Coal at Zabrze was established in 1955. The works on carbochemical technologies have been, therefore, carried out at the Institute for 40 years. The targets of the Institute`s activities are research, scientific and developing works regarding a sensible utilization of fuels via their processing into more refined forms, safe environment, highly efficient use of energy carriers and technological products of special quality. The Institute of Chemical Processing of Coal has been dealing with the following: optimized use of home hard coals; improvement of classic coal coking technologies, processing and utilization of volatile coking products; production technologies of low emission rate fuels for communal management; analyses of coal processing technologies; new technologies aimed at increasing the efficiency of coal utilization for energy-generating purposes, especially in industry and studies on the ecological aspects of these processes; production technologies of sorbents and carbon activating agents and technologies of the utilization; rationalization of water and wastes management in the metallurgical and chemical industries in connection with removal of pollution especially dangerous to the environment from wastes; utilization technologies of refined materials (electrode cokes, binders, impregnating agents) for making electrodes, refractories and new generation construction carbon materials; production technologies of high quality bituminous and bituminous and resin coating, anti-corrosive and insulation materials; environmentally friendly utilization technologies for power station, mine and other wastes, and dedusting processes in industrial gas streams.

Potential nanotechnology applications for reducing freshwater consumption at coal fired power plants : an early view.

Energy Technology Data Exchange (ETDEWEB)

Elcock, D. (Environmental Science Division)

2010-09-17

This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements the overall research effort of the Existing Plants Research Program by evaluating water issues that could impact power plants. A growing challenge to the economic production of electricity from coal-fired power plants is the demand for freshwater, particularly in light of the projected trends for increasing demands and decreasing supplies of freshwater. Nanotechnology uses the unique chemical, physical, and biological properties that are associated with materials at the nanoscale to create and use materials, devices, and systems with new functions and properties. It is possible that nanotechnology may open the door to a variety of potentially interesting ways to reduce freshwater consumption at power plants. This report provides an overview of how applications of nanotechnology could potentially help reduce freshwater use at coal-fired power plants. It was developed by (1) identifying areas within a coal-fired power plant's operations where freshwater use occurs and could possibly be reduced, (2) conducting a literature review to identify potential applications of nanotechnology for facilitating such reductions, and (3) collecting additional information on potential applications from researchers and companies to clarify or expand on information obtained from the literature. Opportunities, areas, and processes for reducing freshwater use in coal-fired power plants considered in this report include the use of nontraditional waters in process and cooling water systems, carbon capture alternatives, more efficient processes for removing sulfur dioxide and nitrogen oxides, coolants that have higher thermal conductivities than water alone, energy storage options, and a variety of plant inefficiencies, which

Acoustic Emission Characteristics of Gas-Containing Coal during Loading Dilation Process

Directory of Open Access Journals (Sweden)

Z. Q. Yin

2015-12-01

Full Text Available Raw coal was used as the study object in this paper to identify the evolution characteristics of acoustic emission (AE during the dilation process of gas-containing coal. The coal specimens were stored in gas seal devices filled with gas at different pressures (0, 0.5, 1.0, and 1.5 MPa for 24 h prior to testing. Then, the specimens were tested in a rock-testing machine, and the deformation and crack fracture patterns were recorded by using strain gauges and an AE system. The axial and volumetric strains–stress curves were analyzed in relation to the AE and the failure mode. Results show that as gas pressure increases, the uniaxial compression strength and elasticity modulus of gas-containing coal decreases, whereas the Poisson’s ratio increases. In all the coal specimens, the dilation initiation stress decreases, and the dilation degree increases. During the dilation process, before the loaded coal specimens reach peak stress, and as the load increases, the changes in the specimens and in the AE energy parameter of specimens can be divided into four phases: crack closure deformation, elastic deformation, stable crack propagation, and unstable crack propagation (dilation process. Across the four phases, the AE energy increases evidently during crack closure and elastic deformation but decreases during stable crack propagation. As the gas pressure increases, the AE signal frequency increases from 4.5 KHz to 8.1 KHz during the dilation process. Thus, the gas presence in coal specimens exerts a significant influence on the closure of sample cracks and dilation damage.

Gaseous emissions from coal stockpiles

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-01-15

Stockpiled coal undergoes atmospheric oxidation and desorption processes during open air storage. These processes release gases to the environment which may effect health and safety by their toxicity and flammability. In extreme cases, this could lead to a fire. This report discusses gaseous emissions from coal stockpiles. It covers gas emission mechanisms, and gas sampling and testing methods, before examining in more detail the principal gases that have been emitted. It concludes that there is limited research in this area and more data are needed to evaluate the risks of gaseous emissions. Some methods used to prevent coal self-heating and spontaneous combustion can be applied to reduce emissions from coal stockpiles.

Potential contribution of the Clean Coal Program to reducing global emissions of greenhouse gases

International Nuclear Information System (INIS)

Blasing, T.J.

1992-01-01

Environmental considerations of Clean Coal Program (CCP) initially focused on reducing emissions of sulfur dioxide (SO 2 ) and nitrogen oxides (NO x ) to the atmosphere. However, it has also become apparent that some Clean Coal Technologies (CCTs) may contribute appreciably to reducing emissions of carbon dioxide (CO 2 ), thereby diminishing the rate of any global warming that may result from greenhouse effects. This is particularly true for CCTs involving replacement of a major portion of an existing facility and/or providing the option of using a different fuel form (the repowering CCTs). Because the subject of global-scale climate warming is receiving increased attention, the effect of CCTs on Co 2 emissions has become a topic of increasing interest. The Final Programmatic Environmental Impact Statement for the Clean Coal Technology Demonstration Program projected that with full implementation of those repowering CCTs that would be most effective at reducing CO 2 emissions (Pressurized Fluidized Bed and Coal Gasification Fuel Cell technologies), the national fossil-fuel Co 2 emissions by the year 2010 would be roughly 90% of the emissions that would occur with no implementation of any CCTs by the same date. It is the purpose of this paper to examine the global effect of such a reduction in greenhouse gas emissions, and to compare that effect with effects of other strategies for reducing global greenhouse gas emissions

Techno-economic analysis and comparison of coal based olefins processes

International Nuclear Information System (INIS)

Xiang, Dong; Yang, Siyu; Qian, Yu

2016-01-01

Highlights: • The coal based Fischer–Tropsch-to-olefins (CFTO) process is proposed and analyzed. • The CFTO suffers from lower energy efficiency and serious CO 2 emissions. • Approaches for improving techno-economic performance of the CFTO are obtained. - Abstract: Traditional olefins production is heavily dependent on oil. In the background of the scarcity of oil and richness of coal in China, olefins production from coal has been attracting more attention of the chemical process industry. The first coal based methanol-to-olefins (CMTO) plant has been commercialized in China. For shorter process route and lower capital cost, Fischer–Fropsch has been put forward in the last few years. The coal based Fischer–Tropsch-to-olefins (CFTO) process is designed in this paper and then its techno-economic and environmental performance was detailed studied in this paper, in comparison with the CMTO. Results show that at the present olefins selectivity, the CFTO suffers from relative lower energy efficiency and higher CO 2 emissions. In economic aspect, the capital investment and product cost of the CFTO are roughly equivalent to that of the CMTO. Although the conversion route of the CFTO is shorter, its techno-economic performance is still inferior to that of the CMTO. It is also found that increase of olefins selectivity by cracking oil or decrease of CO 2 selectivity by improving catalyst could significantly improve the performance of the CFTO.

New process of co-coking of waste plastics and blend coal

Energy Technology Data Exchange (ETDEWEB)

Liao, H.; Yu, G.; Zhao, P. (and others) [Shougang Technical Research Institute, Beijing (China)

2006-07-01

To recycle and reuse waste plastics, as well as to get a new resource of coking, co-coking process of waste plastics and blend coal has been developed by Nippon Steel. However, the ratio of waste plastics in blend coal should be limited in the range of 1% to maintain the coke strength. This paper suggested a new process of co-coking of waste plastics and blend coal. The new process can add the waste plastics ratio up to 2-4%; when the waste plastics ratio is 2%, the coke strength after reaction with CO{sub 2} (CSR) increased 8%. 8 refs., 2 figs., 3 tabs.

Target costing as an element of the hard coal extraction cost planning process

Directory of Open Access Journals (Sweden)

Katarzyna Segeth-Boniecka

2017-09-01

Full Text Available Target costing as an element of the hard coal extraction cost planning process Striving for the efficiency of activities is of great significance in the management of hard coal extractive enterprises, which are constantly subjected to the process of restructuring. Effective cost management is an important condition of the increase in the efficiency of the researched business entities’ activity. One of the tools whose basic objective is conscious influencing cost levels is target costing. The aim of this article is to analyse the conditions of implementing target costing in the planning of hard coal extraction costs in hard coal mines in Poland. The subject area raises a topical and important problem of the scope of solutions concerning cost analysis in hard coal mines in Poland, which has not been thoroughly researched yet. To achieve the abovementioned aim, the theoretical works of the subject area have been referenced. The mine management process is difficult and requires the application of best suited and most modern tools, including those used in the planning process of hard coal extraction costs in order to support the economic efficiency of mining operations. The use of the target costing concept in the planning of hard coal mine operations aims to support the decision-making process, so as to achieve a specified level of economic efficiency of the operations carried out in a territorially designated site of hard coal extraction.

Investigation of a separation process involving liquid-water-coal systems

Energy Technology Data Exchange (ETDEWEB)

Keller, Jr, D V; Burry, W

1987-01-01

A liquid-liquid-solid separation procedure wherein a water-oil-coal-mineral matter slurry is allowed to come to equilibrium through mechanical agitation has for many years been applied to the separation of coal from mineral matter. The product is a black cottage cheese-like mass of agglomerated coal particles and oil suspended in the excess water which supports the dispersed mineral matter particles. A liquid bridge model which was proposed by earlier investigators is reviewed critically and used to estimate the free energy per unit area of the separation of coals of different ranks. Observations of the kinetics of the process suggest that the simple liquid bridge model is insufficient, probably due to the heterogeneous surfaces of the coal. An alternative model is proposed. 14 references.

Cleaning and dewatering fine coal

Science.gov (United States)

Yoon, Roe-Hoan; Eraydin, Mert K.; Freeland, Chad

2017-10-17

Fine coal is cleaned of its mineral matter impurities and dewatered by mixing the aqueous slurry containing both with a hydrophobic liquid, subjecting the mixture to a phase separation. The resulting hydrophobic liquid phase contains coal particles free of surface moisture and droplets of water stabilized by coal particles, while the aqueous phase contains the mineral matter. By separating the entrained water droplets from the coal particles mechanically, a clean coal product of substantially reduced mineral matter and moisture contents is obtained. The spent hydrophobic liquid is separated from the clean coal product and recycled. The process can also be used to separate one type of hydrophilic particles from another by selectively hydrophobizing one.

Automated cost modeling for coal combustion systems

International Nuclear Information System (INIS)

Rowe, R.M.; Anast, K.R.

1991-01-01

This paper reports on cost information developed at AMAX R and D Center for coal-water slurry production implemented in an automated spreadsheet (Lotus 123) for personal computer use. The spreadsheet format allows the user toe valuate impacts of various process options, coal feedstock characteristics, fuel characteristics, plant location sites, and plant sizes on fuel cost. Model flexibility reduces time and labor required to determine fuel costs and provides a basis to compare fuels manufactured by different processes. The model input includes coal characteristics, plant flowsheet definition, plant size, and market location. Based on these inputs, selected unit operations are chosen for coal processing

PRODUCTION OF FOAMS, FIBERS AND PITCHES USING A COAL EXTRACTION PROCESS

Energy Technology Data Exchange (ETDEWEB)

Chong Chen; Elliot B. Kennel; Liviu Magean; Pete G. Stansberry; Alfred H. Stiller; John W. Zondlo

2004-06-20

This Department of Energy National Energy Technology Laboratory sponsored project developed processes for converting coal feedstocks to carbon products, including coal-derived pitch, coke foams and fibers based on solvent extraction processes. A key technology is the use of hydrogenation accomplished at elevated temperatures and pressures to obtain a synthetic coal pitch. Hydrogenation, or partial direct liquefaction of coal, is used to modify the properties of raw coal such that a molten synthetic pitch can be obtained. The amount of hydrogen required to produce a synthetic pitch is about an order of magnitude less than the amount required to produce synthetic crude oil. Hence the conditions for synthetic pitch production consume very little hydrogen and can be accomplished at substantially lower pressure. In the molten state, hot filtration or centrifugation can be used to separate dissolved coal chemicals from mineral matter and insolubles (inertinite), resulting in the production of a purified hydrocarbon pitch. Alternatively, if hydrogenation is not used, aromatic hydrocarbon liquids appropriate for use as precursors to carbon products can obtained by dissolving coal in a solvent. As in the case for partial direct liquefaction pitches, undissolved coal is removed via hot filtration or centrifugation. Excess solvent is boiled off and recovered. The resultant solid material, referred to as Solvent Extracted Carbon Ore or SECO, has been used successfully to produce artificial graphite and carbon foam.

GEOTECHNICAL/GEOCHEMICAL CHARACTERIZATION OF ADVANCED COAL PROCESS WASTE STREAMS

Energy Technology Data Exchange (ETDEWEB)

Edwin S. Olson; Charles J. Moretti

1999-11-01

Thirteen solid wastes, six coals and one unreacted sorbent produced from seven advanced coal utilization processes were characterized for task three of this project. The advanced processes from which samples were obtained included a gas-reburning sorbent injection process, a pressurized fluidized-bed coal combustion process, a coal-reburning process, a SO{sub x}, NO{sub x}, RO{sub x}, BOX process, an advanced flue desulfurization process, and an advanced coal cleaning process. The waste samples ranged from coarse materials, such as bottom ashes and spent bed materials, to fine materials such as fly ashes and cyclone ashes. Based on the results of the waste characterizations, an analysis of appropriate waste management practices for the advanced process wastes was done. The analysis indicated that using conventional waste management technology should be possible for disposal of all the advanced process wastes studied for task three. However, some wastes did possess properties that could present special problems for conventional waste management systems. Several task three wastes were self-hardening materials and one was self-heating. Self-hardening is caused by cementitious and pozzolanic reactions that occur when water is added to the waste. All of the self-hardening wastes setup slowly (in a matter of hours or days rather than minutes). Thus these wastes can still be handled with conventional management systems if care is taken not to allow them to setup in storage bins or transport vehicles. Waste self-heating is caused by the exothermic hydration of lime when the waste is mixed with conditioning water. If enough lime is present, the temperature of the waste will rise until steam is produced. It is recommended that self-heating wastes be conditioned in a controlled manner so that the heat will be safely dissipated before the material is transported to an ultimate disposal site. Waste utilization is important because an advanced process waste will not require

Robustness studies on coal gasification process variables

African Journals Online (AJOL)

coal before feeding to the gasification process [1]. .... to-control variables will make up the terms in the response surface model for the ... Montgomery (1999) explained that all the Taguchi engineering objectives for a robust ..... software [3].

Characteristics of process oils from HTI coal/plastics co-liquefaction runs

Energy Technology Data Exchange (ETDEWEB)

Robbins, G.A.; Brandes, S.D.; Winschel, R.A. [and others

1995-12-31

The objective of this project is to provide timely analytical support to DOE`s liquefaction development effort. Specific objectives of the work reported here are presented. During a few operating periods of Run POC-2, HTI co-liquefied mixed plastics with coal, and tire rubber with coal. Although steady-state operation was not achieved during these brief tests periods, the results indicated that a liquefaction plant could operate with these waste materials as feedstocks. CONSOL analyzed 65 process stream samples from coal-only and coal/waste portions of the run. Some results obtained from characterization of samples from Run POC-2 coal/plastics operation are presented.

1991 Second international symposium on the biological processing of coal: Proceedings

International Nuclear Information System (INIS)

1991-09-01

This symposium was held to aid in the advancement of science and technology in the area of coal bioprocessing by facilitating the exchange of technical information and offering a forum for open discussion and review. The symposium was complemented by four workshops which introduced the attendees to the fundamentals of genetic, mass ampersand energy balances, process ampersand economic analysis, and advanced analytical techniques as they pertain to bioprocessing of coal. Eleven countries were represented, as were numerous universities, national laboratories, federal agencies and corporations. Topics discussed include desulfurization, coal dissolution, gene cloning, and enzyme activity. Individual projects are processed separately on the databases

A Technique for Decreasing Reactivity of Coal Material to Suppress the Oxygen Absorption Process

OpenAIRE

Timofeeva, S. S.; Lugovtsova, Nataliya Yurievna; Gubanova, А. R.

2016-01-01

The paper describes the mechanisms of self-ignition formation in coal liable to spontaneous combustion, on the basis of experimental works performed to analyze heat and mass transfer in the coal-air system. A new approach was developed to the coal self-heating suppression and thermodynamic control of the oxidation process. The influence of coal moisture content and thermal behaviour of air in the cooling process was studied during moisture evaporation.

A novel integrated process of coal pyrolysis and methane CO{sub 2} reforming

Energy Technology Data Exchange (ETDEWEB)

Jing Wang; Pengfei Wang; Lijun Jin; Haoquan Hu [Dalian University of Technology, Dalian (China)

2007-07-01

In the paper, a novel pyrolysis method, namely coal pyrolysis coupling with CO{sub 2} reforming of methane (CRMP) or catalytic pyrolysis of coal coupling with CO{sub 2} reforming of methane (CRMCP), for improving the tar yield of coal pyrolysis was introduced. The behaviours of YM coal in both processes were investigated and compared with pyrolysis under N{sub 2} and H{sub 2}. The results show that the tar yield of coal pyrolysis in both processes obviously increase compared with that in N{sub 2} or H{sub 2}. When YM coal pyrolysis was carried out in stream of mixture gas CH{sub 4}/CO{sub 2} (1:1) with the existence of the catalyst at 0.1 MPa and 800{sup o}C, the tar yield is 2.8 times for CRMP and 4.3 times for CRMCP as that of pyrolysis under N{sub 2} and 1.7 and 2.6 times as that of hydropyrolysis at the same conditions, respectively. Sulfur content of char obtained from CRMP and CRMCP process are lower, especially in CRMP process, than that from N{sub 2} or H{sub 2}. 16 refs., 4 figs., 1 tab.

Separation of mercury in industrial processes of Polish hard steam coals cleaning

Directory of Open Access Journals (Sweden)

Wierzchowski Krzysztof

2016-01-01

Full Text Available Coal use is regarded as one of main sources of anthropogenic propagation of mercury in the environment. The coal cleaning is listed among methods of the mercury emission reduction. The article concerns the statistical assessment of mercury separation between coal cleaning products. Two industrial processes employed in the Polish coal preparation plants are analysed: coal cleaning in heavy media vessels and coal cleaning in jigs. It was found that the arithmetic mean mercury content in coarse and medium coal size fractions for clean coal from heavy media vessels, amounts 68.9 μg/kg, and most of the results lay below the mean value, while for rejects it amounts 95.5 μg/kg. It means that it is for around 25 μg/kg greater than in the clean coal. The arithmetic mean mercury content in raw coal smalls amounts around 118 mg/kg. The cleaning of smalls in jigs results in clean coal and steam coal blends characterized by mean mercury content 96.8 μg/kg and rejects with mean mercury content 184.5 μg/kg.

Bench-scale testing of a micronized magnetite, fine-coal cleaning process

Energy Technology Data Exchange (ETDEWEB)

Suardini, P.J. [Custom Coals, International, Pittsburgh, PA (United States)

1995-11-01

Custom Coals, International has installed and is presently testing a 500 lb/hr. micronized-magnetite, fine-coal cleaning circuit at PETC`s Process Research Facility (PRF). The cost-shared project was awarded as part of the Coal Preparation Program`s, High Efficiency Preparation Subprogram. The project includes design, construction, testing, and decommissioning of a fully-integrated, bench-scale circuit, complete with feed coal classification to remove the minus 30 micron slimes, dense medium cycloning of the 300 by 30 micron feed coal using a nominal minus 10 micron size magnetite medium, and medium recovery using drain and rinse screens and various stages and types of magnetic separators. This paper describes the project circuit and goals, including a description of the current project status and the sources of coal and magnetite which are being tested.

A study on measures to reduce production cost of long-running collieries and coal mining mechanization

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-01

The reducing coal market has been enforcing the coal industry to make exceptional rationalization and restructuring efforts since the end of the eighties. To the competition from crude oil and natural gas has been added the growing pressure from rising wages and rising production cost as the working get deeper. To improve the competitive position of the remaining 11 coal mines after the rationalization of the industry, studies to improve mining system have been carried out. This report consists of 3 subjects. 1) Designing of the bord and pillar mining method to extract gently inclined seams of the Dogye coal mine. 2) Mechanization of coal cutting by plough. 3) Achievement of the mechanization of coal mining compared to the previous year. (author). 27 refs.

Conceptual design of coke-oven gas assisted coal to olefins process for high energy efficiency and low CO2 emission

International Nuclear Information System (INIS)

Man, Yi; Yang, Siyu; Zhang, Jun; Qian, Yu

2014-01-01

Highlights: • A novel coke-oven gas assisted coal to olefins (GaCTO) process is proposed. • GaCTO has higher energy efficiency and emits less CO 2 compared to coal-to-olefins process. • GaCTO proposes an idea of using redundant coke-oven gas for producing value added products. - Abstract: Olefins are one of the most important platform chemicals. Developing coal-to-olefins (CTO) processes is regarded as one of promising alternatives to oil-to-olefins process. However, CTO suffers from high CO 2 emission due to the high carbon contents of coal. In China, there is 7 × 10 10 m 3 coke-oven gas (COG) produced in coke plants annually. However, most of the hydrogen-rich COG is utilized as fuel or discharged directly into the air. Such situation is a waste of precious hydrogen resource and serious economic loss, which causes serious environmental pollution either. This paper proposes a novel co-feed process of COG assist CTO in which CH 4 of COG reacts with CO 2 in a Dry Methane Reforming unit to reduce emissions, while the Steam Methane Reforming unit produces H 2 -rich syngas. H 2 of COG can adjust the H/C ratio of syngas. The analysis shows that the energy efficiency of the co-feed process increases about 10%, while at the same time, life cycle carbon footprint is reduced by around 85% in comparison to the conventional CTO process. The economic sustainability of the co-feed process will be reached when the carbon tax would be higher than 150 CNY/t CO 2

Development of advanced coal cleaning process; Kodo sekitan kaishitsu gijutsu no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Osaka, S [Center for Coal Utilization, Japan, Tokyo (Japan); Akimoto, A; Yamashita, T [Idemitsu Kosan Co. Ltd., Tokyo (Japan)

1996-09-01

This paper aims to develop a clean coal production process which excellently removes environmental pollutant, is low-costed, and need no particular systems for distribution of products. The result of the development was described paying attention to column flotation which is a technology to high-efficiently select particulate regions, particulate heavy media cyclone, magnetic separation, and the basic design of the process into which those above were integrated. The two-stage selection process, which is an integration of column flotation and particulate heavy media cyclone into the conventional coal preparation equipment, can produce low-ash clean coal at high separation efficiency and also suppress the rise in processing cost. This process was also effective for removal of sulfur content and trace metal elements. The use of clean coal at power plant can be effective for not only the reduction in ash treatment amount, but the aspect of boiler operation characteristics such as heat transfer efficiency of boiler furnace wall, ash related troubles, loads of electrostatic precipitator, loads of flue gas desulfurization facilities. 17 figs., 5 tabs.

Report on Seminar on Clean Coal Technology '93; Clean coal technology kokusai seminar hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-11-01

The program of the above clean coal technology (CCT) event is composed of 1) Coal energy be friendly toward the earth, 2) Research on CCT in America (study of coal structure under electron microscope), and 3) Research on CCT in Australia (high intensity combustion of ultrafine coal particles in a clean way). Remarks under item 1) are mentioned below. As for SO{sub 2} emissions base unit, Japan's is 1 at its coal-fired thermal power station while that of America is 7.8. As for the level of SO{sub 2}/NOx reduction attributable to coal utilization technologies, it rises in the order of flue gas desulfurizer-aided pulverized coal combustion, normal pressure fluidized bed combustion, pressurized fluidized bed combustion, integrated coal gasification combined cycle power generation, and integrated coal gasification combined cycle power generation/fuel cell. As for the level of CO2 reduction attributable to power generation efficiency improvement, provided that Japan's average power generation efficiency is 39% and if China's efficiency which is now 28% is improved to be similar to that of Japan, there will be a 40% reduction in CO2 emissions. Under item 2) which involves America's CCT program, reference is made to efforts at eliminating unnecessary part from the catalytic process and at reducing surplus air, to the export of CCT technology, and so forth. Under item 3), it is stated that coal cleaning may govern reaction efficiency in a process of burning coal particles for gasification. (NEDO)

Dry processing versus dense medium processing for preparing thermal coal

CSIR Research Space (South Africa)

De Korte, GJ

2013-10-01

Full Text Available of the final product. The separation efficiency of dry processes is, however, not nearly as good as that of dense medium and, as a result, it is difficult to effectively beneficiate coals with a high near-dense content. The product yield obtained from some raw...

Process simulation of co-firing torrefied biomass in a 220 MWe coal-fired power plant

International Nuclear Information System (INIS)

Li, Jun; Zhang, Xiaolei; Pawlak-Kruczek, Halina; Yang, Weihong; Kruczek, Pawel; Blasiak, Wlodzimierz

2014-01-01

Highlights: • The performances of torrefaction based co-firing power plant are simulated by using Aspen Plus. • Mass loss properties and released gaseous components have been studied during biomass torrefaction processes. • Mole fractions of CO 2 and CO account for 69–91% and 4–27% in total torrefied gases. • The electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. - Abstract: Torrefaction based co-firing in a pulverized coal boiler has been proposed for large percentage of biomass co-firing. A 220 MWe pulverized coal-power plant is simulated using Aspen Plus for full understanding the impacts of an additional torrefaction unit on the efficiency of the whole power plant, the studied process includes biomass drying, biomass torrefaction, mill systems, biomass/coal devolatilization and combustion, heat exchanges and power generation. Palm kernel shells (PKS) were torrefied at same residence time but 4 different temperatures, to prepare 4 torrefied biomasses with different degrees of torrefaction. During biomass torrefaction processes, the mass loss properties and released gaseous components have been studied. In addition, process simulations at varying torrefaction degrees and biomass co-firing ratios have been carried out to understand the properties of CO 2 emission and electricity efficiency in the studied torrefaction based co-firing power plant. According to the experimental results, the mole fractions of CO 2 and CO account for 69–91% and 4–27% in torrefied gases. The predicted results also showed that the electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. A deep torrefaction may not be recommended, because the power saved from biomass grinding is less than the heat consumed by the extra torrefaction process, depending on the heat sources

Steam gasification of coal, project prototype plant nuclear process heat

International Nuclear Information System (INIS)

Heek, K.H. van

1982-05-01

This report describes the tasks, which Bergbau-Forschung has carried out in the field of steam gasification of coal in cooperation with partners and contractors during the reference phase of the project. On the basis of the status achieved to date it can be stated, that the mode of operation of the gas-generator developed including the direct feeding of caking high volatile coal is technically feasible. Moreover through-put can be improved by 65% at minimum by using catalysts. On the whole industrial application of steam gasification - WKV - using nuclear process heat stays attractive compared with other gasification processes. Not only coal is conserved but also the costs of the gas manufactured are favourable. As confirmed by recent economic calculations these are 20 to 25% lower. (orig.) [de

Hard coal; Steinkohle

Energy Technology Data Exchange (ETDEWEB)

Loo, Kai van de; Sitte, Andreas-Peter [Gesamtverband Steinkohle e.V., Herne (Germany)

2013-04-01

The year 2012 benefited from a growth of the consumption of hard coal at the national level as well as at the international level. Worldwide, the hard coal still is the number one energy source for power generation. This leads to an increasing demand for power plant coal. In this year, the conversion of hard coal into electricity also increases in this year. In contrast to this, the demand for coking coal as well as for coke of the steel industry is still declining depending on the market conditions. The enhanced utilization of coal for the domestic power generation is due to the reduction of the nuclear power from a relatively bad year for wind power as well as reduced import prices and low CO{sub 2} prices. Both justify a significant price advantage for coal in comparison to the utilisation of natural gas in power plants. This was mainly due to the price erosion of the inexpensive US coal which partly was replaced by the expansion of shale gas on the domestic market. As a result of this, the inexpensive US coal looked for an outlet for sales in Europe. The domestic hard coal has continued the process of adaptation and phase-out as scheduled. Two further hard coal mines were decommissioned in the year 2012. RAG Aktiengesellschaft (Herne, Federal Republic of Germany) running the hard coal mining in this country begins with the preparations for the activities after the time of mining.

Coal-92

International Nuclear Information System (INIS)

Hillring, B.; Sparre, C.

1992-11-01

Swedish consumption of coal and coke during 1991 and trends in technology, environment and market aspects of coal use are reported. Steam coal use in the heating sector was unchanged from 1991, 1.2 Mtons. Reduced consumption in smaller district heating units (due to conversion to biofuels and gas) was compensated by increased use for power generation in cogeneration plants. Coal consumption in industry fell 0.10 Mton to 0.84 Mton due to lower production in one industry branch. Import of steam coal was 1.1 Mton (down 0.5 Mton from 1990) since new rules for strategic reserves allowed a reduction of stocks. During the last five years stocks have been reduced by 2 Mtons. Import of metallurgical coal was 1.6 Mton, unchanged from 1990. The report also gives statistics for the coal using plants in Sweden, on coal R and D, and on emission laws for coal firing. (9 tabs., 2 figs.)

Influence of additives on the increase of the heating value of Bayah’s coal with upgrading brown coal (UBC) method

International Nuclear Information System (INIS)

Heriyanto, Heri; Widya Ernayati, K.; Umam, Chairul; Margareta, Nita

2015-01-01

UBC (upgrading brown coal) is a method of improving the quality of coal by using oil as an additive. Through processing in the oil media, not just the calories that increase, but there is also water repellent properties and a decrease in the tendency of spontaneous combustion of coal products produced. The results showed a decrease in the water levels of natural coal bayah reached 69%, increase in calorific value reached 21.2%. Increased caloric value and reduced water content caused by the water molecules on replacing seal the pores of coal by oil and atoms C on the oil that is bound to increase the percentage of coal carbon. As a result of this experiment is, the produced coal has better calorific value, the increasing of this new calorific value up to 23.8% with the additive waste lubricant, and the moisture content reduced up to 69.45%

Influence of additives on the increase of the heating value of Bayah’s coal with upgrading brown coal (UBC) method

Energy Technology Data Exchange (ETDEWEB)

Heriyanto, Heri [Chemical Engineering of University Sultan AgengTirtayasa, Indonesia Email: herfais@yahoo.com (Indonesia); Widya Ernayati, K.; Umam, Chairul; Margareta, Nita

2015-12-29

UBC (upgrading brown coal) is a method of improving the quality of coal by using oil as an additive. Through processing in the oil media, not just the calories that increase, but there is also water repellent properties and a decrease in the tendency of spontaneous combustion of coal products produced. The results showed a decrease in the water levels of natural coal bayah reached 69%, increase in calorific value reached 21.2%. Increased caloric value and reduced water content caused by the water molecules on replacing seal the pores of coal by oil and atoms C on the oil that is bound to increase the percentage of coal carbon. As a result of this experiment is, the produced coal has better calorific value, the increasing of this new calorific value up to 23.8% with the additive waste lubricant, and the moisture content reduced up to 69.45%.

Method for processing coal-enrichment waste with solid and volatile fuel inclusions

Science.gov (United States)

Khasanova, A. V.; Zhirgalova, T. B.; Osintsev, K. V.

2017-10-01

The method relates to the field of industrial heat and power engineering. It can be used in coal preparation plants for processing coal waste. This new way is realized to produce a loose ash residue directed to the production of silicate products and fuel gas in rotary kilns. The proposed method is associated with industrial processing of brown coal beneficiation waste. Waste is obtained by flotation separation of rock particles up to 13 mm in size from coal particles. They have in their composition both solid and volatile fuel inclusions (components). Due to the high humidity and significant rock content, low heat of combustion, these wastes are not used on energy boilers, they are stored in dumps polluting the environment.

Losses in the coal supply chain

Energy Technology Data Exchange (ETDEWEB)

NONE

2012-12-15

This report examines the way coal can change as it passes along the coal chain. A great deal of the change is intended, through separation and sizing, to ensure the coal being mined matches the specification demanded by the customer. This report attempts to identify these changes and presents some of the issues faced by the coal supplier and user. Much of the change leads to a loss of mass in the coal. Some of the coal is left in the ground (intentionally and unintentionally), while elsewhere, full extraction might occur with the addition of non-coal materials from the surrounding rocks. In both cases, the mined coal often requires further processing. Coal processing by separation at preparation plants refines coal further and is where most of the mass loss occurs. Value is added by reducing ash content and improving heating value, thus providing a much more saleable product for the market. As soon as the coal leaves the mine, mass loss can occur either through natural deterioration of the fuel, through spillage or dust, or in extreme cases theft. In all cases measuring the amount of coal as it passes through the supply chain is required to verify that the coal reaching the consumer is of satisfactory quality and quantity. This can be done crudely by measuring stockpiles, to more sophisticated weighing systems at various points along the supply chain, and even measuring the volume held in a ship. Measurement is subject to error which must be minimised. Biomass needs to be processed in much the same way as coal, such as removing mineral matter and taking care in avoiding contamination.

Coal surface control for advanced physical fine coal cleaning technologies

Energy Technology Data Exchange (ETDEWEB)

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-01-01

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Processing of uranium-containing coal

International Nuclear Information System (INIS)

Cordero Alvarez, M.

1987-01-01

A direct storage of uranium-bearing coal requires the processing of large amounts of raw materials while lacking guarantee of troublefree process cycles. With the example of an uranium-bearing bituminous coal from Stockheim, it was aimed at the production of an uranium ore concentrate by means of mechanical, thermal and chemical investigations. Above all, amorphous pitch blende was detected as a uranium mineralization which occurs homogeneously distributed in the grain size classes of the comminuted raw material with particle diameters of a few μm and, after the combustion, enriches in the field of finest grain of the axis. Heterogeneous and solid-state reactions in the thermal decarburization above 700deg C result in the development of hardly soluble uranium oxides and and calcium uranates as well as in enclosures in mineral glass. Thus, the pre-enrichment has to take place in a temperature range below 600deg C. By means of a sorting classification of the ash at ± 2.0 mm, it is possible to achieve an enrichment of up to factor 15 for a mineral of a mainly low carbonate content and, for a mineral of a rich carbonate content, up to the factor 4. The separation of the uranium from the concentrates produced is possible with a yield of 95% by means of leaching with sulphuric acid at a temperature of 20deg C. As far as their reproducibility was concerned, the laboratory tests were verified on a semi-industrial scale. A processing method is suggested on the basis of the data obtained. (orig.) [de

Coal-gold agglomeration: an alternative separation process in gold recovery

Energy Technology Data Exchange (ETDEWEB)

Akcil, A.; Wu, X.Q.; Aksay, E.K. [Suleyman Demirel University, Isparta (Turkey). Dept. of Mining Engineering

2009-07-01

Considering the increasing environmental concerns and the potential for small gold deposits to be exploited in the future, the uses of environmentally friendly processes are essential. Recent developments point to the potential for greatly increased plant performance through a separation process that combines the cyanide and flotation processes. In addition, this kind of alternative treatment processes to the traditional gold recovery processes may reduce the environmental risks of present small-scale gold mining. Gold recovery processes that applied to different types of gold bearing ore deposits show that the type of deposits plays an important role for the selection of mineral processing technologies in the production of gold and other precious metals. In the last 25 years, different alternative processes have been investigated on gold deposits located in areas where environmental issues are a great concern. In 1988, gold particles were first recovered by successful pilot trial of coal-gold agglomeration (CGA) process in Australia. The current paper reviews the importance of CGA in the production of gold ore and identifies areas for further development work.

Coal contract cost reduction through resale of coal

International Nuclear Information System (INIS)

Simon, R.

1990-01-01

The weak coal market of the 1980's has enabled utilities and other users of coal to enjoy stable or falling prices for coal supplies. Falling prices for coal stimulated the renegotiation of numerous coal contracts in recent years, as buyers look to take advantage of lower fuel prices available in the marketplace. This paper examines the use of coal resale transactions as a means of reducing fuel costs, and analyzes the benefits and risks associated with such transactions

Effects of reduction temperature to Ni and Fe content and the morphology of agglomerate of reduced laterite limonitic nickel ore by coal-bed method

Science.gov (United States)

Abdul, Fakhreza; Pintowantoro, Sungging; Kawigraha, Adji; Nursidiq, Ahlidin

2018-04-01

As the current drop of nickel sulfide ore on earth, the attention to nickel laterite ore processing was inscreased in order to fulfill the future nickel demand needs. This research aims to optimized the process of nickel laterite ore extraction using coal bed method. This research was conducted by reducing low grade nickel laterite ore (limonitic) with nickel content of 1.25 %. The reduction process was carried out using CO gas which formed by the reaction of coal and dolomite. The Briquette of nickel ore, coal, Na2SO4 mixtures incorporated in the crucible with bed, then reduced for 6 hours at the temperature of 1200 °C. 1400 °C, and 1400 °C. The result of the research shown that the highest increase of Ni content and Ni recovery value was in the reduction temperature of 1400 °C with the increase of 3.44 %, and the recovery value of Ni equal to 86.75 %. While the highest increase of Fe content and Fe recovery value, respectively, was in the reduction temperature of 1300 °C with the increase of 22.67 % and 1200 °C with Fe recovery value of 89.41 %.

Solvent-refined-coal (SRC) process. Volume II. Sections V-XIV. Final report

Energy Technology Data Exchange (ETDEWEB)

1982-05-01

This report documents the completion of development work on the Solvent Refined Coal Process by The Pittsburgh and Midway Coal Mining Co. The work was initiated in 1966 under Office of Coal Research, US Department of Interior, Contract No. 14-01-0001-496 and completed under US Department of Energy Contract No. DE-AC05-79ET10104. This report discusses work leading to the development of the SRC-I and SRC-II processes, construction of the Fort Lewis Pilot Plant for the successful development of these processes, and results from the operation of this pilot plant. Process design data generated on a 1 ton-per-day Process Development Unit, bench-scale units and through numerous research projects in support of the design of major demonstration plants are also discussed in summary form and fully referenced in this report.

Increasing coal-fired power generation efficiency to reduce electric cost and environmental emissions

International Nuclear Information System (INIS)

Torrens, I.M.; Stenzel, W.C.

1997-01-01

New generating capacity required globally between 1993 and 2010 is estimated to be around 1500 GW, of which some two-thirds will be outside the OECD, and some 40 % in the Asian non-OECD countries. Coal is likely to account for a substantial fraction of this new generation. Today's state-of-the-art supercritical coal-fired power plant has a conversion efficiency of some 42-45 %. The capital cost increase associated with the supercritical or ultra-supercritical pulverized coal power plant compared to a conventional subcritical plant is small to negligible. The increased efficiency associated with the supercritical plant leads to an actual reduction in the total cost of electricity generated in cents/kWh, relative to a conventional plant. Despite this, the power sector continues to build subcritical plants and has no near term plans to increase the efficiency of power plants in the projects it is developing. Advanced clean coal technologies such as integrated gasification combined cycle and pressurized fluidized bed combustion will be selected for independent power projects only in very specific circumstances. Advanced clean coal plants can be operated reliably and with superior performance, and specifically that their present estimated capital costs can be reduced substantially to a point where they are competitive with state-of-the-art pulverized coal technologies. (R.P.)

Study on infrasonic characteristics of coal samples in failure process under uniaxial loading

Directory of Open Access Journals (Sweden)

Bing Jia

Full Text Available To study the precursory failure infrasonic characteristics of coal samples, coal rock stress loading system and infrasonic wave acquisition system were adopted, and infrasonic tests in uniaxial loading process were made for the coal samples in the studied area. Wavelet filtering, fast Fourier transform, and relative infrasonic energy methods were used to analyze the characteristics of the infrasonic waves in the loading process, including time domain characteristics, and relative energy. The analysis results demonstrated that the frequencies of the infrasonic signals in the loading process mainly distribute within 5–10 Hz, which are significantly different from noise signals. The changes of the infrasonic signals show clear periodic characters in time domain. Meanwhile, the relative energy changes of the infrasonic wave also show periodic characters, which are divided into two stages by the yield limit of coal samples, and are clear and easy to be recognized, so that they can be used as the precursory characteristics for recognizing coal sample failures. Moreover, the infrasonic waves generated by coal samples have low frequency and low attenuation, which can be collected without coupling and transmitted in long distance. This study provides an important support for the further in-situ prediction of coal rock failures. Keywords: Infrasound, Relative energy, Time-frequency analysis, Failure prediction, Identification feature

Green-House-Gas-Reduced Coal-and-Biomass-to-Liquid-Based Jet Fuel (GHGR-CBTL) Process - Final Technical report

Energy Technology Data Exchange (ETDEWEB)

Lux, Kenneth [Altex Technologies Corporation, Sunnyvale, CA (United States); Imam, Thamina [Altex Technologies Corporation, Sunnyvale, CA (United States); Chevanan, Nehru [Altex Technologies Corporation, Sunnyvale, CA (United States); Namazian, Mehdi [Altex Technologies Corporation, Sunnyvale, CA (United States); Wang, Xiaoxing [Pennsylvania State Univ., University Park, PA (United States); Song, Chunshan [Pennsylvania State Univ., University Park, PA (United States)

2017-11-03

This Final Technical Report describes the work and accomplishments of the project entitled, “Green-House-Gas-Reduced Coal-and-Biomass-to-Liquid-Based Jet Fuel (GHGR-CBTL) Process”. The main objective of the project was to raise the Technology Readiness Level (TRL) of the GHGR-CBTL fuel-production technology from TRL 4 to TRL 5 by producing a drop-in synthetic Jet Propellant 8 (JP-8) with a greenhouse-gas footprint less than or equal to petroleum-based JP-8 by utilizing mixtures of coal and biomass as the feedstock. The system utilizes the patented Altex fuel-production technology, which incorporates advanced catalysts developed by Pennsylvania State University. While the system was not fabricated and tested, major efforts were expended to design the 1-TPD and a full-scale plant. The system was designed, a Block-Flow Diagram (BFD), a Process-Flow Diagram (PFD), and Piping-and-Instrumentation Diagrams (P&IDs) were produced, a Bill of Materials (BOM) and associated spec sheets were produced, commercially available components were selected and procured, custom components were designed and fabricated, catalysts were developed and screened for performance, and permitting activities were conducted. Optimization tests for JP-8 production using C2 olefin as the feed were performed over a range of temperatures, pressures and WHSVs. Liquid yields of between 63 to 65% with 65% JP-8 fraction (41-42% JP-8 yield) at 50 psig were achieved. Life-Cycle Analysis (LCA) was performed by Argonne National Laboratory (ANL), and a GHGR-CBTL module was added to the Greenhouse gases, Regulated Emissions, and Energy use in Transportation (GREET®) model. Based upon the experimental results, the plant design was reconfigured for zero natural-gas imports and minimal electricity imports. The LCA analysis of the reconfigured process utilizing the GREET model showed that if the char from the process was utilized to produce combined heat and power (CHP) then a feed containing 23 wt% biomass and

Crack identification and evolution law in the vibration failure process of loaded coal

Science.gov (United States)

Li, Chengwu; Ai, Dihao; Sun, Xiaoyuan; Xie, Beijing

2017-08-01

To study the characteristics of coal cracks produced in the vibration failure process, we set up a static load and static and dynamic combination load failure test simulation system, prepared with different particle size, formation pressure, and firmness coefficient coal samples. Through static load damage testing of coal samples and then dynamic load (vibration exciter) and static (jack) combination destructive testing, the crack images of coal samples under the load condition were obtained. Combined with digital image processing technology, an algorithm of crack identification with high precision and in real-time is proposed. With the crack features of the coal samples under different load conditions as the research object, we analyzed the distribution of cracks on the surface of the coal samples and the factors influencing crack evolution using the proposed algorithm and a high-resolution industrial camera. Experimental results showed that the major portion of the crack after excitation is located in the rear of the coal sample where the vibration exciter cannot act. Under the same disturbance conditions, crack size and particle size exhibit a positive correlation, while crack size and formation pressure exhibit a negative correlation. Soft coal is more likely to lead to crack evolution than hard coal, and more easily causes instability failure. The experimental results and crack identification algorithm provide a solid basis for the prevention and control of instability and failure of coal and rock mass, and they are helpful in improving the monitoring method of coal and rock dynamic disasters.

Coal liquefaction with preasphaltene recycle

Science.gov (United States)

Weimer, Robert F.; Miller, Robert N.

1986-01-01

A coal liquefaction system is disclosed with a novel preasphaltene recycle from a supercritical extraction unit to the slurry mix tank wherein the recycle stream contains at least 90% preasphaltenes (benzene insoluble, pyridine soluble organics) with other residual materials such as unconverted coal and ash. This subject process results in the production of asphaltene materials which can be subjected to hydrotreating to acquire a substitute for No. 6 fuel oil. The preasphaltene-predominant recycle reduces the hydrogen consumption for a process where asphaltene material is being sought.

Development of processes for the utilization of Brazilian coal using nuclear process heat and/or nuclear process steam

International Nuclear Information System (INIS)

Bamert, H.; Niessen, H.F.; Walbeck, M.; Wasrzik, U.; Mueller, R.; Schiffers, U.; Strauss, W.

1980-01-01

Status of the project: End of the project definition phase and preparation of the planned conceptual phase. Objective of the project: Development of processes for the utilization of nuclear process heat and/or nuclear process steam for the gasification of coal with high ash content, in particular coal from Brazil. Results: With the data of Brazilian coal of high ash content (mine Leao/ 43% ash in the mine-mouth quality, 20% ash after preparation) there have been worked out proposals for the mine planning and for a number of processes. On the basis of these proposals and under consideration of the main data specified by the Brazilian working group there have been choosen two processes and worked out in a conceptual design: 1) pressurized water reactor + LURGI-pressure gasifier/hydrogasification for the production of SNG and 2) high temperature reactor steam gasification for the production of town gas. The economic evaluation showed that the two processes are not substantially different in their cost efficiency and they are economical on a long-term basis. For more specific design work there has been planned the implementation of an experimental programme using the semi-technical plants 'hydrogasification' in Wesseling and 'steam gasification' in Essen as the conceptual phase. (orig.) [de

Monetization of Nigeria coal by conversion to hydrocarbon fuels through Fischer-Tropsch process

Energy Technology Data Exchange (ETDEWEB)

Oguejiofor, G.C. [Nnamdi Azikiwe University, Awka (Nigeria). Dept. of Chemical Engineering

2008-07-01

Given the instability of crude oil prices and the disruptions in crude oil supply chains, this article offers a complementing investment proposal through diversification of Nigeria's energy source and dependence. Therefore, the following issues were examined and reported: A comparative survey of coal and hydrocarbon reserve bases in Nigeria was undertaken and presented. An excursion into the economic, environmental, and technological justifications for the proposed diversification and roll-back to coal-based resource was also undertaken and presented. The technology available for coal beneficiation for environmental pollution control was reviewed and reported. The Fischer-Tropsch synthesis and its advances into Sasol's slurry phase distillate process were reviewed. Specifically, the adoption of Sasol's advanced synthol process and the slurry phase distillate process were recommended as ways of processing the products of coal gasification. The article concludes by discussing all the above-mentioned issues with regard to value addition as a means of wealth creation and investment.

Ways of intensifying the conventional chamber carbonization of hard coal

Energy Technology Data Exchange (ETDEWEB)

Pelagalli, M.

1986-12-01

The intensification measures are intended to reduce both the investment cost and the operating cost via an increased performance factor. Automation had good results both in coal blending and in process monitoring and control. Coal blending, compression, and partial briquetting extend the range of coking coals.

Process to improve combustion and coalescing characteristics of coal pellets

Energy Technology Data Exchange (ETDEWEB)

Ban, T.E.; Marlowe, W.H.

1980-10-23

Baking types of coal, which occur mainly in the Midwestern States of the USA, tend to form solid layers when heated to remove tar. In order to prevent this, it is proposed to pulverize the coal, to form small pellets and to coat these pellets. A suitable coating material mentioned here is sodium carbonate. Variants of the coating process are given. The coated pellets are heated.

Case cluster of pneumoconiosis at a coal slag processing facility.

Science.gov (United States)

Fagan, Kathleen M; Cropsey, Erin B; Armstrong, Jenna L

2015-05-01

During an inspection by the Occupational Safety and Health Administration (OSHA) of a small coal slag processing plant with 12 current workers, four cases of pneumoconiosis were identified among former workers. The OSHA investigation consisted of industrial hygiene sampling, a review of medical records, and case interviews. Some personal sampling measurements exceeded the OSHA Permissible Exposure Limit (PEL) for total dust exposures of 15 mg/m(3), and the measured respirable silica exposure of 0.043 mg/m(3), although below OSHA's current PEL for respirable dust containing silica, was above the American Conference of Governmental Industrial Hygienists' Threshold Limit Value (TLV). Chest x-rays for all four workers identified small opacities consistent with pneumoconiosis. This is the first known report of lung disease in workers processing coal slag and raises concerns for workers exposed to coal slag dust. © 2015 Wiley Periodicals, Inc.

RESEARCH ON CARBON PRODUCTS FROM COAL USING AN EXTRACTIVE PROCESS

Energy Technology Data Exchange (ETDEWEB)

Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo; Chong Chen; Brian Bland; David Fenton

2002-03-31

This report presents the results of a one-year effort directed at the exploration of the use of coal as a feedstock for a variety of industrially-relevant carbon products. The work was basically divided into three focus areas. The first area dealt with the acquisition of laboratory equipment to aid in the analysis and characterization of both the raw coal and the coal-derived feedstocks. Improvements were also made on the coal-extraction pilot plant which will now allow larger quantities of feedstock to be produced. Mass and energy balances were also performed on the pilot plant in an attempt to evaluate the scale-up potential of the process. The second focus area dealt with exploring hydrogenation conditions specifically aimed at testing several less-expensive candidate hydrogen-donor solvents. Through a process of filtration and vacuum distillation, viable pitch products were produced and evaluated. Moreover, a recycle solvent was also isolated so that the overall solvent balance in the system could be maintained. The effect of variables such as gas pressure and gas atmosphere were evaluated. The pitch product was analyzed and showed low ash content, reasonable yield, good coking value and a coke with anisotropic optical texture. A unique plot of coke yield vs. pitch softening point was discovered to be independent of reaction conditions or hydrogen-donor solvent. The third area of research centered on the investigation of alternate extraction solvents and processing conditions for the solvent extraction step. A wide variety of solvents, co-solvents and enhancement additives were tested with varying degrees of success. For the extraction of raw coal, the efficacy of the alternate solvents when compared to the benchmark solvent, N-methyl pyrrolidone, was not good. However when the same coal was partially hydrogenated prior to solvent extraction, all solvents showed excellent results even for extractions performed at room temperature. Standard analyses of the

Process for heating coal-oil slurries

Science.gov (United States)

Braunlin, W.A.; Gorski, A.; Jaehnig, L.J.; Moskal, C.J.; Naylor, J.D.; Parimi, K.; Ward, J.V.

1984-01-03

Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec[sup [minus]1]. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72. 29 figs.

Use of infrared thermography for the evaluation of heat losses during coal storage

NARCIS (Netherlands)

Fierro, V.; Miranda, J.L.; Romero, C.; Andrés, J.M.; Pierrot, A.; Gómez-Landesa, E.; Arriaga, A.; Schmal, D.

1999-01-01

The exothermic processes during coal storage reduce the calorific value of the coal which in turn results in financial losses. An accurate and easy calculation of the losses may be an efficient tool to evaluate the effectiveness of the measures taken to reduce the spontaneous heating of coal and to

Rosebud SynCoal Partnership, SynCoal{reg_sign} demonstration technology update

Energy Technology Data Exchange (ETDEWEB)

Sheldon, R.W. [Rosebud SynCoal Partnership, Billings, MT (United States)

1997-12-31

An Advanced Coal Conversion Process (ACCP) technology being demonstrated in eastern Montana (USA) at the heart of one of the world`s largest coal deposits is providing evidence that the molecular structure of low-rank coals can be altered successfully to produce a unique product for a variety of utility and industrial applications. The product is called SynCoal{reg_sign} and the process has been developed by the Rosebud SynCoal Partnership (RSCP) through the US Department of Energy`s multi-million dollar Clean Coal Technology Program. The ACCP demonstration process uses low-pressure, superheated gases to process coal in vibrating fluidized beds. Two vibratory fluidized processing stages are used to heat and convert the coal. This is followed by a water spray quench and a vibratory fluidized stage to cool the coal. Pneumatic separators remove the solid impurities from the dried coal. There are three major steps to the SynCoal{reg_sign} process: (1) thermal treatment of the coal in an inert atmosphere, (2) inert gas cooling of the hot coal, and (3) removal of ash minerals. When operated continuously, the demonstration plant produces over 1,000 tons per day (up to 300,000 tons per year) of SynCoal{reg_sign} with a 2% moisture content, approximately 11,800b Btu/lb and less than 1.0 pound of SO{sub 2} per million Btu. This product is obtained from Rosebud Mine sub-bituminous coal which starts with 25% moisture, 8,600 Btu/lb and approximately 1.6 pounds of SO{sub 2} per million Btu.

Synthesis of hydrocarbons using coal and nuclear process heat

International Nuclear Information System (INIS)

Eickhoff, H.G.; Kugeler, K.

1975-01-01

An analysis of the global petroleum resources and demand shows that the amount of mineral oil products is sufficient to meet the requirements of the next decades. The geographical resources, however, could lead to problems of distribution and foreign exchange. The production of hydrocarbons with coal as basis using high temperature nuclear process heat has advantages compared to the conventional techniques. Next to the conservation of reserve fossil primary energy carriers there are advantages as regards prices, which at high coal costs are especially pronounced. (orig.) [de

Reducing Heavy Metal Element from Coal Bottom Ash by Using Citric Acid Leaching Treatment

Directory of Open Access Journals (Sweden)

Yahya Ahmad Asyari

2017-01-01

Full Text Available Coal ash is the residue that is produced during coal combustion for instance fly ash, bottom ash or boiler slag which was primarily produced from the combustion of coal. With growth in coal burning power station, huge amount of coal bottom ash (CBA considered as hazardous material which are normally disposed in an on-site disposal system without any commercialization purpose. Previous researchers have studied the extraction of silica from agricultural wastes such as palm ash and rice husk ash (RHA and CBA by using leaching treatment method. In this study, the weaker acid, citric acid solution was used to replace the strong acid in leaching treatment process. Result showed that the heavy metal content such as Copper (Cu, Zinc (Zn and Lead (Pb can be decrease. Meanwhile the silica can be extracted up to 44% from coal bottom ash using citric acid leaching treatment under the optimum reaction time of 60 minutes with solution temperature of 60°C and concentration of citric acid more than 2%.

Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

Energy Technology Data Exchange (ETDEWEB)

Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

1988-12-01

Reviews the technology applied in the Zittau process for flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators have a capacity of 6.5 or 10 t/h, low grade fuel with 8.2 MJ/kg calorific value is combusted. Technology has been developed on an experimental 10 t/h steam generator since 1986; an industrial 6.5 t/h prototype steam generator is now in operation achieving 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), the second variant recovers 6.5% of waste heat by reducing heat exchangers to 20% of the size of the first variant. Flue gas suspension scrubbing utilizes power plant ash, which is capable of absorbing 50 to 70% of SO{sub 2}, additional 25% SO{sub 2} removal is achieved by providing either 40% ash from another power plant or limestone for suspensions. Various technological details are included. 5 refs.

Bubble feature extracting based on image processing of coal flotation froth

Energy Technology Data Exchange (ETDEWEB)

Wang, F.; Wang, Y.; Lu, M.; Liu, W. [China University of Mining and Technology, Beijing (China). Dept of Chemical Engineering and Environment

2001-11-01

Using image processing the contrast ratio between the bubble on the surface of flotation froth and the image background was enhanced, and the edges of bubble were extracted. Thus a model about the relation between the statistic feature of the bubbles in the image and the cleaned coal can be established. It is feasible to extract the bubble by processing the froth image of coal flotation on the basis of analysing the shape of the bubble. By means of processing the 51 group images sampled from laboratory column, it is thought that the use of the histogram equalization of image gradation and the medium filtering can obviously improve the dynamic contrast range and the brightness of bubbles. Finally, the method of threshold value cut and the bubble edge detecting for extracting the bubble were also discussed to describe the bubble feature, such as size and shape, in the froth image and to distinguish the froth image of coal flotation. 6 refs., 3 figs.

National-economic aspects of reducing coal production in the Czech Republic

Energy Technology Data Exchange (ETDEWEB)

Klimek, M. (Otbor Statni Spravy pro Uhelny Prumysl MHPR CR, Prague (Czechoslovakia))

1992-10-01

Analyzes the planned decrease in coal output of Czechoslovakia by the year 2000 and its effects. The following aspects are evaluated: decreasing coal output of Czechoslovakia in comparison to coal output decline in the United Kingdom and FRG in 1980-1990, output of brown and black coal of Czechoslovakia in the period from 1970 to 1991, planned decrease in coal output of Czechoslovakia (influenced by resource depletion, negative effects of coal combustion on the environment, declining demand for energy of the national economy caused by transformation of a command economy into a market one, discontinuation of state subsidies of the coal industry), the situation in individual coal basins of Czechoslovakia, closing coal mines (names of coal mines and closure date), economic aspects of mine closure (social cost, cost of alternative energy sources, cost of technical mine closure), effects of decreasing coal combustion on environmental pollution in Czechoslovakia.

Gasification of coal using nuclear process heat. Chapter D

International Nuclear Information System (INIS)

Schilling, H.-D.; Bonn, B.; Krauss, U.

1979-01-01

In the light of the high price of coal and the enormous advances made recently in nuclear engineering, the possibility of using heat from high-temperature nuclear reactors for gasification processes was discussed as early as the 1960s. The advantages of this technology are summarized. A joint programme of development work is described, in which the Nuclear Research Centre at Juelich is aiming to develop a high-temperature reactor which will supply process heat at as high a temperature as possible, while other organizations are working on the hydrogasification of lignites and hard coals, and steam gasification. Experiments are at present being carried out on a semi-technical scale, and no operational data for large-scale plants are available as yet. (author)

Design of generic coal conversion facilities: Process release---Direct coal liquefaction

Energy Technology Data Exchange (ETDEWEB)

1991-09-01

The direct liquefaction portion of the PETC generic direct coal liquefaction process development unit (PDU) is being designed to provide maximum operating flexibility. The PDU design will permit catalytic and non-catalytic liquefaction concepts to be investigated at their proof-of-the-concept stages before any larger scale operations are attempted. The principal variations from concept to concept are reactor configurations and types. These include thermal reactor, ebullating bed reactor, slurry phase reactor and fixed bed reactor, as well as different types of catalyst. All of these operating modes are necessary to define and identify the optimum process conditions and configurations for determining improved economical liquefaction technology.

Use of a Nuclear High Temperature Gas Reactor in a Coal-To-Liquids Process

International Nuclear Information System (INIS)

Robert S. Cherry; Richard A. Wood

2006-01-01

AREVA's High Temperature Gas Reactor (HTGR) can potentially provide nuclear-generated, high-level heat to chemical process applications. The use of nuclear heat to help convert coal to liquid fuels is particularly attractive because of concerns about the future availability of petroleum for vehicle fuels. This report was commissioned to review the technical and economic aspects of how well this integration might actually work. The objective was to review coal liquefaction processes and propose one or more ways that nuclear process heat could be used to improve the overall process economics and performance. Shell's SCGP process was selected as the gasifier for the base case system. It operates in the range of 1250 to 1600 C to minimize the formation of tars, oil, and methane, while also maximizing the conversion of the coal's carbon to gas. Synthesis gas from this system is cooled, cleaned, reacted to produce the proper ratio of hydrogen to carbon monoxide and fed to a Fischer-Tropsch (FT) reaction and product upgrading system. The design coal-feed rate of 18,800 ton/day produces 26.000 barrels/day of FT products. Thermal energy at approximately 850 C from a HTGR does not directly integrate into this gasification process efficiently. However, it can be used to electrolyze water to make hydrogen and oxygen, both of which can be beneficially used in the gasification/FT process. These additions then allow carbon-containing streams of carbon dioxide and FT tail-gas to be recycled in the gasifier, greatly improving the overall carbon recovery and thereby producing more FT fuel for the same coal input. The final process configuration, scaled to make the same amount of product as the base case, requires only 5,800 ton/day of coal feed. Because it has a carbon utilization of 96.9%, the process produces almost no carbon dioxide byproduct Because the nuclear-assisted process requires six AREVA reactors to supply the heat, the capital cost is high. The conventional plant is

Bugs and coal: processing fuels with biotechnology

Energy Technology Data Exchange (ETDEWEB)

Shepard, M

1987-06-01

Bioprocessing of coal is developing along several fronts, each of potential significance to utilities. Researchers have found a fungus, polyporous versicolor, which can liquefy certain kinds of coal and scientists have genetically engineered bacteria that remove sulfur and ash-forming metal impurities from coal. Research programs are being undertaken to find organisms that will convert lignite into gaseous methane to produce gaseous fuel more economically than the current coal gasification methods. Researchers looking for ways to remove sulfur from coal before it is burned are evaluating the use of a bacterium called thiobacillus ferroxidans to enhance the physical removal of pyrite. 2 refs.

The Development of Environmentally Friendly Technologies of Using Coals and Products of Their Enrichment in the Form of Coal Water Slurries

Science.gov (United States)

Murko, Vasily; Hamalainen, Veniamin

2017-11-01

The article presents the current state of the technology for production and combustion of fuel coal water slurries in Russia and foreign countries. Experimental and industrial facilities show the technological and economic efficiency of using this technology for disposal of wastes resulting after coal processing and enrichment. The feasibility studies of use of the technology at large Kuzbass thermal power stations are presented. The possibility of solving a serious environmental problem of reducing storage of the most toxic waste of coal enrichment in the location areas of coal washing plants and coal mining enterprises is demonstrated.

Pyrolisator Coal to be Cokes (Coal Cokes Casting Metal Industry Standard

Directory of Open Access Journals (Sweden)

Sukamto

2016-01-01

Full Text Available Pyrolisis of coal is partial combustion to reduce total moisture, volatile matter and sulfur contens and increase the calorific value of coal. The results of pyrolysis of coal is coke. At the laboratory level studies, pyrolisis done in batch using different calorie, namely 5800, 6000, 6300 kcal/kg and a time of 15-60 minutes and the temperature 400-800°C. Maximum results obtained total moisture (0.44%, fixed carbon (89%, volatile matter (2.4%, sulfur content (undetected and ash (7.2%. Then applied to the scale miniplant with continuous processes using multitube pyrolisator which are designed to operate in the temperature range 400-800°C and a flow rate of 240-730 kg/h, obtained coal cokes that meets industry quality standards, namely TM (0.42%, FC (90.40%, VM (2.16%, S (not detected, Ash (6.8% incalori 6300 kcal/h, a flow rate of 240 kg / h and temperatures between 600-700°C

Studying properties of carbonaceous reducers and process of forming primary titanium slags

Directory of Open Access Journals (Sweden)

T. K. Balgabekov

2014-10-01

Full Text Available When smelting a rich titanium slag the most suitable are low-ash reducers, and the studies revealed the suitability for this purpose of special coke and coal. An important property of a reducer is its specific resistance. Therefore there were carried out studies for measuring electric resistance of briquettes consisting of ilmenite concentrate and different carbonaceous reducers. It is recommended to jointly smelt the briquetted and powdered burden (the amount of the powdered burden varies form 20 tо 50 %, this leads to the increase of technical-economic indicators of the process.

Report on evaluation/selection surveys on coal species, processes and others; Tanshu process nado hyoka sentei chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

This program analyzes the applicable coal species centered by Australia's Victoria brown coal and Chinese coal, which are promising alternative fuel sources for Japan for their reserves, prices, availability, suitability for liquefaction, etc, in order to clarify the possible problems, and commercialize the liquefaction techniques in the early stage. This report consists of 6 chapters. Chapter 1 describes development situations of brown coal, specifically for Australia's Victoria brown coal and Chinese coal. Chapter 2 describes characteristics of the reactions involved in the brown coal liquefaction. Chapter 3 describes current status of various liquefaction processes (solvolysis, solvent extraction, direct hydrogenation and C-SRC) under development in Japan, and problems involved in their future developments. Chapter 4 describes current status of the elementary techniques, e.g., those for slurry pretreatment (e.g., dehydration and crushing), solid/liquid separation, secondary hydrogenation, product upgrading and gasification. Chapter 5 describes the related techniques, and Chapter 6 discusses the demonstration survey results of de-ashing, primary/secondary hydrogenation, and dehydration of brown coal. (NEDO)

Report on evaluation/selection surveys on coal species, processes and others; Tanshu process nado hyoka sentei chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

This program analyzes the applicable coal species centered by Australia's Victoria brown coal and Chinese coal, which are promising alternative fuel sources for Japan for their reserves, prices, availability, suitability for liquefaction, etc, in order to clarify the possible problems, and commercialize the liquefaction techniques in the early stage. This report consists of 6 chapters. Chapter 1 describes development situations of brown coal, specifically for Australia's Victoria brown coal and Chinese coal. Chapter 2 describes characteristics of the reactions involved in the brown coal liquefaction. Chapter 3 describes current status of various liquefaction processes (solvolysis, solvent extraction, direct hydrogenation and C-SRC) under development in Japan, and problems involved in their future developments. Chapter 4 describes current status of the elementary techniques, e.g., those for slurry pretreatment (e.g., dehydration and crushing), solid/liquid separation, secondary hydrogenation, product upgrading and gasification. Chapter 5 describes the related techniques, and Chapter 6 discusses the demonstration survey results of de-ashing, primary/secondary hydrogenation, and dehydration of brown coal. (NEDO)

The Australian coal industry: now, and the future under carbon dioxide emission restrictions

International Nuclear Information System (INIS)

Cain, D.A.

1990-01-01

Coal produces more carbon dioxide per unit of combustion energy than other fossil fuels. Therefore, reducing coal consumption is commonly advocated as one way to control greenhouse gas emissions and hence predicted global warming. Australia is highly dependent on coal, both as a primary energy source and as a major export commodity. Action to reduce carbon dioxide emissions by substantially decreasing coal consumption would have a very serious impact on the Australian coal industry and the Australian economy. Australia's dependence on coal and the potential conflict between the objective of further processing Australia's mineral exports and calls to limit carbon dioxide emissions is described. The effect on coal consumption of one scenario for reducing Australia's carbon dioxide emissions from electricity generation and possible effects of global carbon dioxide emission reductions on world coal trade are discussed. 24 refs., 2 tabs., 4 figs

Coal reverse flotation. Part II: Cleaning of a subbituminous coal

Energy Technology Data Exchange (ETDEWEB)

Ding, K.J.; Laskowski, J.S. [University of British Columbia, Vancouver, BC (Canada). Dept. for Mining Engineering

2006-01-15

Reverse flotation of a subbituminous coal was investigated and it turned out that a large amount of DTAC was needed in this process. The application of the zero-conditioning time method along with the use of PAM significantly reduced DTAC consumption from over 6 kg/t down to 1.375 kg/t. Dextrin was necessary to improve the selectivity. The addition of a dispersant (tannic acid) improved further the quality of concentrate. The concentrate ash content of 16.7% at 50.4% yield was obtained for the feed ash content of 34.6%. Although this gives only about 64% combustible recovery, since the inherent ash content for this coal was determined to be 10% the room for further improvement is very limited. The best separation was obtained around a natural pH of 7.5-8.4 for this coal.

Reducing emission of nitrogen oxides during combustion of black coal from the Kuzbass

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Lobov, G.V.; Gedike, I.A.

1983-02-01

Black coal from the Kuzbass used as fuel by the ZapSibTEhTs fossil-fuel power plant is rich in nitrogen: nitrogen content ranges from 2.8% to 3.5%. Under these conditions conventional methods of combustion cause air pollution exceeding permissible levels. A method for combustion of coal dust in stages has been successfully tested at the plant: some of the burners located in the top zone of the furnace (the BKZ-210-140F boiler) are used for air supply. From 16% to 18% of air supplied to the furnace is directed to the upper burners. Use of this system (called tertiary air supply as opposed to the secondary air system) reduced nitrogen oxide emission by 1.5 times (from 0.87 to 0.57 g/m/sup 3/). Position of nozzles used for tertiary air supply in relation to the burners used for supply of coal dust in the tangential shaped furnace is shown in a scheme. The optimum position of tertiary air supply system in relation to burners taking into account corrosion hazards as well as the hazards of reducing combustion efficiency is discussed. Recommendation on furnace design and burner position which prevent efficiency decrease and corrosion hazards are made.

Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, October 1--December 31, 1991

Energy Technology Data Exchange (ETDEWEB)

Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

1992-03-01

CONSOL R&D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

Development of zero conditioning procedure for coal reverse flotation

Energy Technology Data Exchange (ETDEWEB)

D.P. Patil; J.S. Laskowski [University of British Columbia, Vancouver, BC (Canada). Mining Engineering Department

2008-04-15

The zero conditioning method was developed to facilitate the flotation of gangue minerals in the reverse coal flotation process. Batch and continuous methods were developed to maintain the zero conditioning principle during reverse flotation. Batch zero conditioning was achieved by adding the required amount of DTAB in one step, as soon as the air was introduced into the system. The continuous zero conditioning method involves uninterrupted addition of DTAB through a specially built sparger in the form of aerosol during the flotation experiment. This produces active bubbles that carry collector. The addition of DTAB in the form of aerosol during reverse flotation proved to be better in reducing the ash of a sub-bituminous (LS-26) coal from 34.7% to 22.9% with a froth product (gangue) yield of 36.8% without any depressant. In the presence of coal depressant (dextrin, 0.5 kg/t), the ash content of LS-26 coal was reduced from 34.7% to 16.5% at a clean coal yield of 55%, whereas the conventional (forward) flotation with fuel oil provided a clean coal containing 16.5% ash with only 29.2% yield. These results prove that flotation of gangue minerals is very much improved by maintaining zero conditioning time conditions in a coal reverse flotation process.

Ultra-supercritical (USC) technology. The best practical and economic way to reduce CO{sub 2} emissions from coal fired power plants

Energy Technology Data Exchange (ETDEWEB)

Mao, Jianxiong [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering

2013-07-01

China is the largest coal producer and consumer with largest coal power capacity in the world. By the end of 2010, the total installed power capacity in China was 962,190 MWe, in which coal fired power capacity was 706,630 MWe, accounting for over 73.4%. China has been the largest CO{sub 2} emission country as well and its huge coal power capacity is the largest CO{sub 2} emission source. How does China reduce its CO{sub 2} emissions from coal fired power plants is an austere challenge now we are facing. How does China reduce its CO{sub 2} emissions from coal fired power plants? There are three ways to reduce CO{sub 2} emissions from coal fired power plants: (1) carbon capture and storage (CCS); (2) co-firing biomass with coal; (3) much improvement of efficiency. For the first option of CCS, the technology is still under development and there are still several uncertainties today to be widely used for coal fired power plants in the short term. For the second option of biomass co-firing, it can reduce CO{sub 2} emissions in a way, but it is difficult to implement it in China without strong support of incentive policy. Therefore, the third option of improvement of efficiency is the only but also the best and feasible economic option for China to much reduce CO{sub 2} emissions from coal fired power plants. This paper will discuss how China to take a active policy to strongly promote the application of supercritical (SC)/Ultra supercritical (USC) technology. Only in 4 years from 2007 to 2010, ordered capacity of coal fired SC/USC units was 482 units with installed capacity of 230,060 MWe, in which, 1,000 MWe USC with 600 C steam parameters was almost 100 units with 100,000 MWe in which 33 units have been in operation. Today, China has been a country with the largest SC/USC units and capacity. The fast application of SC/USC units for coal fired power plants has resulted in energy saving and reduction of emissions. The average coal consumption in China reduced from 366

Renew, reduce or become more efficient? The climate contribution of biomass co-combustion in a coal-fired power plant

International Nuclear Information System (INIS)

Miedema, Jan H.; Benders, René M.J.; Moll, Henri C.; Pierie, Frank

2017-01-01

Highlights: • Coal mining is more energy and CO_2 efficient than biomass production. • Co-combustion of 60% biomass with coal doubles mass transport compared to 100% coal. • Low co-combustion levels reduce GHG emissions, but the margins are small. • Total supply chain efficiency is the highest for the coal reference at 41.2%. - Abstract: Within this paper, biomass supply chains, with different shares of biomass co-combustion in coal fired power plants, are analysed on energy efficiency, energy consumption, renewable energy production, and greenhouse gas (GHG) emissions and compared with the performance of a 100% coal supply chain scenario, for a Dutch situation. The 60% biomass co-combustion supply chain scenarios show possibilities to reduce emissions up to 48%. The low co-combustion levels are effective to reduce GHG emissions, but the margins are small. Currently co-combustion of pellets is the norm. Co-combustion of combined torrefaction and pelleting (TOP) shows the best results, but is also the most speculative. The indicators from the renewable energy directive cannot be aligned. When biomass is regarded as scarce, co-combustion of small shares or no co-combustion is the best option from an energy perspective. When biomass is regarded as abundant, co-combustion of large shares is the best option from a GHG reduction perspective.

Problems of coal-based power generation

International Nuclear Information System (INIS)

Noskievic, P.

1996-01-01

Current problems of and future trends in coal-based power generation are discussed. The present situation is as follows: coal, oil and gas contribute to world fossil fuel resources 75%, 14%, and 11%, respectively, and if the current trend will continue, will be depleted in 240, 50, and 60 years, respectively; the maximum resource estimates (including resources that have not yet been discovered) are 50% higher for oil and 100% higher for gas, for coal such estimates have not been made. While the world prices of coal are expected to remain virtually constant, the prices of gas will probably increase to be twice as high in 2010. Thus, the role of coal may be higher in the next century than it is now, provided that due attention is paid to improving the efficiency of coal-fired power plants and reducing their adverse environmental effects. A comparison of economic data for coal-fired and gas-fired power plants is as follows: Investment cost (USD/kW): 1400, 800; fixed running cost (USD/kW.y): 33.67, 9.0; variable running cost (USD/kWh): 0.30, 0.15; power use (kJ/kWh): 10.29, 7.91; annual availability (%): 70, 50; fuel price (USD/GJ): 1.00, 4.30; power price (USD/kWh): 4.28, 5.52. The investment cost for coal-fired plants covers new construction including flue gas purification. The integrated gasification combined cycle (IGCC) seems to be the future of coal-based power generation. The future problems to be addressed include ways to reduce air pollution, improving the efficiency of the gas-steam cycle, and improving the combustion process particularly with a view to reducing substantially its environmental impact. (P.A.). 4 figs., 4 tabs., 9 refs

An evaluation of Substitute natural gas production from different coal gasification processes based on modeling

International Nuclear Information System (INIS)

Karellas, S.; Panopoulos, K.D.; Panousis, G.; Rigas, A.; Karl, J.; Kakaras, E.

2012-01-01

Coal and lignite will play a significant role in the future energy production. However, the technical options for the reduction of CO 2 emissions will define the extent of their share in the future energy mix. The production of synthetic or substitute natural gas (SNG) from solid fossil fuels seems to be a very attractive process: coal and lignite can be upgraded into a methane rich gas which can be transported and further used in high efficient power systems coupled with CO 2 sequestration technologies. The aim of this paper is to present a modeling analysis comparison between substitute natural gas production from coal by means of allothermal steam gasification and autothermal oxygen gasification. In order to produce SNG from syngas several unit operations are required such as syngas cooling, cleaning, potential compression and, of course, methanation reactors. Finally the gas which is produced has to be conditioned i.e. removal of unwanted species, such as CO 2 etc. The heat recovered from the overall process is utilized by a steam cycle, producing power. These processes were modeled with the computer software IPSEpro™. An energetic and exergetic analysis of the coal to SNG processes have been realized and compared. -- Highlights: ► The production of SNG from coal is examined. ► The components of the process were simulated for integrated autothermal or allothermal coal gasification to SNG. ► The energetic and exergetic evaluation of the two processes is presented.

A Reduced Reaction Scheme for Volatile Nitrogen Conversion in Coal Combustion

DEFF Research Database (Denmark)

Pedersen, Lars Saaby; Glarborg, Peter; Dam-Johansen, Kim

1998-01-01

In pulverised coal flames, the most important volatile nitrogen component forming NOx is HCN. To be able to model the nitrogen chemistry in coal flames it is necessary to have an adequate model for HCN oxidation. The present work was concerned with developing a model for HCN/NH3/NO conversion based...... that the CO/H-2 chemistry was described adequately, the reduced HCN/NH3/NO model compared very well with the detailed model over a wide range of stoichiometries. Decoupling of the HCN chemistry from the CO/H-2 chemistry resulted in over-prediction of the HCN oxidation rate under fuel rich conditions, but had...... negligible effect on the CO/H-2 chemistry. Comparison with simplified HCN models from the literature revealed significant differences, indicating that these models should be used cautiously in modelling volatile nitrogen conversion....

Application of Electrocoagulation Process for Continuous Coal Stockpile Wastewater Treatment System

Directory of Open Access Journals (Sweden)

Rusdianasari Rusdianasari

2017-02-01

Full Text Available Coal wastewater is characterized by high total suspended solid (TSS, heavy metals, and low acidity (pH. The purpose of this study was to research the effects of the operating parameters such as applied voltage, the number of electrodes, and reaction time on a real coal stockpile wastewater in the continuous electrocoagulation process. For this purpose, aluminum electrodes were used in the presence of potassium chloride as an electrolyte. It has been shown that the removal efficiency of TSS and heavy metals content increased with increasing the applied voltage and reaction time. The results indicate that the electrocoagulation process is efficient and able to achieve 88.67% TSS removal, 95.65% ferrous removal, 99.11% manganesse removal, and pH increased until 7.1 at 24 volts during 120 min, respectively. The experiments demonstrated the effectiveness of electrocoagulation methods for the treatment of coal stockpile wastewater.

Solvent refined coal (SRC) process. Annual technical progress report, January 1979-December 1979

Energy Technology Data Exchange (ETDEWEB)

1980-11-01

This report discusses the effects on SRC yields of seven process variables (reactor temperature, SRT, hydrogen partial pressure, recycle ash and coal concentrations, gas velocity and coal type) predicted by second-order regression models developed from a data base containing pilot plant data with both Kentucky and Powhatan coals. The only effect of coal type in the model is a shift in each yield by a constant factor. Although some differences were found between the models developed from the Kentucky data base (1) (which we call Kentucky models) and the pooled coal models, the general conclusions of the previous report are confirmed by the new models and the assumption of similar behavior of the two coals appears to be justified. In some respects the dependence of the yields (MAF coal basis) on variables such as pressure and temperature are clearer than in the previous models. The principal trends which emerge are discussed.

Process for carbonizing coal, shale, wood, etc

Energy Technology Data Exchange (ETDEWEB)

Matthaei, K

1924-05-08

A process for carbonization of coal, shale, and wood, for recovering low temperature tar and other products in a rotary retort is described. The material to be carbonized is brought directly in contact with the heating medium, that is characterized in that the heating medium streams through the retort crosswise to the longitudinal axis. The temperature of this medium in the single retort segments can be regulated.

Coal in Europe: what future?: prospects of the coal industry and impacts study of the Kyoto Protocol

International Nuclear Information System (INIS)

Rudianto, E.

2006-12-01

From the industrial revolution to the 1960's, coal was massively consumed in Europe and its utilization was constantly raised. In the aftermath of World War II, coal had also an important part in reconstruction of Western Europe's economy. However, since the late 1960's, its demand has been declining. There is a (mis)conception from a number of policy makers that saying coal mining and utilizations in Europe is unnecessary. Therefore in the European Union (EU) Green Paper 2000, coal is described as an 'undesirable' fuel and the production of coal on the basis of economic criteria has no prospect. Furthermore, the commitment to the Kyoto Protocol in reducing greenhouse gases emission has aggravated this view. Faced with this situation, the quest for the future of coal industry (mining and utilization) in the lines of an energy policy is unavoidable. This dissertation did a profound inquiry trying to seek answers for several questions: Does the European Union still need coal? If coal is going to play a part in the EU, where should the EU get the coal from? What should be done to diminish negative environmental impacts of coal mining and utilization? and finally in regard to the CO 2 emission concerns, what will the state of the coal industry in the future in the EU? To enhance the analysis, a system dynamic model, called the Dynamics Coal for Europe (the DCE) was developed. The DCE is an Energy-Economy-Environment model. It synthesizes the perspectives of several disciplines, including geology, technology, economy and environment. It integrates several modules including exploration, production, pricing, demand, import and emission. Finally, the model emphasizes the impact of delays and feed-back in both the physical processes and the information and decision-making processes of the system. The calibration process for the DCE shows that the model reproduces past numbers on the scale well for several variables. Based on the results of this calibration process, it can

Bright outlook for coal

International Nuclear Information System (INIS)

Anon

2001-01-01

After enduring contract price cuts over the past two years of almost 17% for thermal coal and 23% for hard coking coal, the New South Wales coal industry is looking forward to a reversal of fortune for 2001. Increased export demand, improved prices, significant improvements in mine site productivity, a weak Australian dollar and the probability of a number of new projects or extensions progressing to development are likely to result in an increase in NSW saleable production to around 110 million tonnes (Mt) in 2000-01. Sharply weaker coal prices over the past two years, intensified international competition and the Asian economic downturn had a negative impact on profitability, investment, exports and employment in the NSW coal industry. As a result, the industry has undergone substantial restructuring. The restructuring process has led to a consolidation in ownership, reduced production costs and improved operational efficiency. The outcome is an industry well positioned to take advantage of the positive market conditions and one likely to experience levels of profitability not achieved over the past few years

POTENTIAL HEALTH RISK REDUCTION ARISING FROM REDUCED MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

Energy Technology Data Exchange (ETDEWEB)

Sullivan, T. M.; Lipfert, F. W.; Morris, S. C.; Moskowitz, P. D.

2001-09-01

The U.S. Environmental Protection Agency (EPA) has announced plans to regulate mercury (Hg) emissions from coal-fired power plants. EPA has not prepared a quantitative assessment of the reduction in risk that could be achieved through reduction in coal plant emissions of Hg. To address this issue, Brookhaven National Laboratory (BNL) with support from the U.S. Department of Energy Office of Fossil Energy (DOE FE) prepared a quantitative assessment of the reduction in human health risk that could be achieved through reduction in coal plant emissions of Hg. The primary pathway for Hg exposure is through consumption of fish. The most susceptible population to Hg exposure is the fetus. Therefore the risk assessment focused on consumption of fish by women of child-bearing age. Dose response factors were generated from studies on loss of cognitive abilities (language skills, motor skills, etc.) by young children whose mothers consumed large amounts of fish with high Hg levels. Population risks were estimated for the general population in three regions of the country, (the Midwest, Northeast, and Southeast) that were identified by EPA as being heavily impacted by coal emissions. Three scenarios for reducing Hg emissions from coal plants were considered: (1) A base case using current conditions; (2) A 50% reduction; and, (3) A 90% reduction. These reductions in emissions were assumed to translate linearly into a reduction in fish Hg levels of 8.6% and 15.5%, respectively. Population risk estimates were also calculated for two subsistence fisher populations. These groups of people consume substantially more fish than the general public and, depending on location, the fish may contain higher Hg levels than average. Risk estimates for these groups were calculated for the three Hg levels used for the general population analyses. Analysis shows that the general population risks for exposure of the fetus to Hg are small. Estimated risks under current conditions (i.e., no

Measurement and modeling of advanced coal conversion processes, Volume III

Energy Technology Data Exchange (ETDEWEB)

Ghani, M.U.; Hobbs, M.L.; Hamblen, D.G. [and others

1993-08-01

A generalized one-dimensional, heterogeneous, steady-state, fixed-bed model for coal gasification and combustion is presented. The model, FBED-1, is a design and analysis tool that can be used to simulate a variety of gasification, devolatilization, and combustion processes. The model considers separate gas and solid temperatures, axially variable solid and gas flow rates, variable bed void fraction, coal drying, devolatilization based on chemical functional group composition, depolymerization, vaporization and crosslinking, oxidation, and gasification of char, and partial equilibrium in the gas phase.

Numerical investigation of influence thermal preparation coal on nitric oxides formation in combustion process

Energy Technology Data Exchange (ETDEWEB)

Chernetskaya, N. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Chernetsky, M.; Dekterev, A. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Kutateladze Institute of Thermophysics, Novosibirsk (Russian Federation)

2013-07-01

Emissions of nitrogen oxides from coal combustion are a major environmental problem because they have been shown to contribute to the formation of acid rain and photochemical smog. Coal thermalpreparation before furnace delivery is effective method to reduce NOx emissions, shown by experiments in small-scale facilities (Babiy VI, Alaverdov PI, Influence of thermal preparation pulverized coal on nitric oxides outlet for combustion different metamorphized coal. ATI, 1983). This paper presents the mathematical model of burning thermal preparation coal. Validation of the model was carried out on laboratory-scale plant of All-Russia thermal engineering institute. Modeling of low-emissive burner with preliminary heating coal dust is made for the purpose of search of burner optimal constructions which provides low concentration of nitric oxides in the boiler. For modeling are used in-house CFD code ''{sigma}Flow'' (Dekterev AA, Gavrilov AA, Harlamov EB, Litvintcev KY, J Comput Technol 8(Part 1):250-255, 2003).

Analysis of briquetting process of sewage sludge with coal to combustion process

Directory of Open Access Journals (Sweden)

Kosturkiewicz Bogdan

2016-01-01

Full Text Available Energy recovery from sewage sludge can be achieved by several thermal technologies, but before those processes sewage sludge requires special pretreatment. The paper presents the investigation of the sewage sludge with coal briquettes as a fuel for combustion process. Research is conducted at Department of Manufacturing Systems and Department of Thermal Engineering and Environmental Protection, AGH University of Science and Technology to develop a technology of briquette preparation. The obtained results showed possibility of briquetting of municipal sewage sludge with coal in roll presses, equipped with asymmetric thickening gravity feed system. The following properties were determined for the obtained briquettes: density, drop strength and compressive strength. Based on physical and chemical analysis of prepared briquettes it was confirmed that briquettes have good fuel properties to combustion process. Thermal behaviour of studied sewage sludge and prepared mixture was investigated by thermogravimetric analysis (TG. For the thermo gravimetric analysis (TG the samples were heated in an alumina crucible from an ambient temperature up to 1000 °C at a constant rates: 10 °C/min, 40 °C/min and 100 °C/min in a 40 ml/min flow of air.

Properties of sodium lignosulfonate as dispersant of coal water slurry

International Nuclear Information System (INIS)

Yang, Dongjie; Qiu, Xueqing; Zhou, Mingsong; Lou, Hongming

2007-01-01

In order to use lignosulfonates (a by-product of pulp and paper processes) as an effective dispersant of coal water slurry five purified sodium lignosulfonate (SL) samples with different molecular weights were prepared by fractionation using ultrafiltration and dialysis. The effect of SL on the apparent viscosity of coal water slurry (CWS) was investigated. The adsorption behavior of the SL on the coal water interface has much greater effect on the viscosity of coal water slurry. The higher adsorption amount and compact adsorption film of SL on the coal surface help reduce the viscosity of CWS, and the zeta potential is also an important factor, which is influenced by the sulfonic and carboxyl group contents of the lignosulfonate molecule. Furthermore, the SL with its molecular weight ranging from 10,000 to 30,000 has both a higher adsorbed amount and zeta potential on the coal surface and the best effect on reducing the viscosity of the coal water slurry

Chemical treatment of coal by grinding and aqueous caustic leaching

Energy Technology Data Exchange (ETDEWEB)

Balaz, P.; LaCount, R.B.; Kern, D.G.; Turcaniova, L. [Slovak Academy of Sciences, Kosice (Slovakia). Inst. of Geotechnics

2001-04-01

The aim of this work has been to point out the possibility of using GACL process for chemical cleaning of brown coal Nivaky (Slovakia) and Pittsburgh coal. Simultaneous grinding and aqueous chemical leaching, which is the principle of the process, reduces the inorganic and inorganic sulfur content in both coals. Dearsenificiation nearly up to 96% is detected in GACL-treated samples of Novaky coal. The possibility of enhancing the recovery of humic acid as a consequence of GACL treatment is demonstrated. The process under study works under atmospheric pressure, temperature of 90{degree}C and NaOH consumption, which is six times lower compared with the MCL process. Further research is needed to minimize the wear of grinding media and to improve the washing step. 24 refs., 7 figs., 3 tabs.

Mass Transfer Coefficientin Stirred Tank for p -Cresol Extraction Process from Coal Tar

International Nuclear Information System (INIS)

Fardhyanti, D S; Tyaningsih, D S; Afifah, S N

2017-01-01

Indonesia is a country that has a lot of coal resources. The Indonesian coal has a low caloric value. Pyrolysis is one of the process to increase the caloric value. One of the by-product of the pyrolysis process is coal tar. It contains a lot of aliphatic or aromatic compounds such as p -cresol (11% v/v). It is widely used as a disinfectant. Extractionof p -Cresol increases the economic value of waste of coal. The aim of this research isto study about mass tranfer coefficient in the baffled stirred tank for p -Cresolextraction from coal tar. Mass transfer coefficient is useful for design and scale up of industrial equipment. Extraction is conducted in the baffled stirred tank equipped with a four-bladed axial impeller placed vertically in the vessel. Sample for each time processing (5, 10, 15, 20, 25 and 30minutes) was poured into a separating funnel, settled for an hour and separated into two phases. Then the two phases were weighed. The extract phases and raffinate phases were analyzed by Spectronic UV-Vis. The result showed that mixing speed of p -Cresol extraction increasesthe yield of p -Cresol and the mass transfer coefficient. The highest yield of p -Cresol is 49.32% and the highest mass transfer coefficient is 4.757 x 10 -6 kg/m 2 s. (paper)

Mass Transfer Coefficientin Stirred Tank for p-Cresol Extraction Process from Coal Tar

Science.gov (United States)

Fardhyanti, D. S.; Tyaningsih, D. S.; Afifah, S. N.

2017-04-01

Indonesia is a country that has a lot of coal resources. The Indonesian coal has a low caloric value. Pyrolysis is one of the process to increase the caloric value. One of the by-product of the pyrolysis process is coal tar. It contains a lot of aliphatic or aromatic compounds such asp-cresol (11% v/v). It is widely used as a disinfectant. Extractionof p-Cresol increases the economic value of waste of coal. The aim of this research isto study about mass tranfer coefficient in the baffled stirred tank for p-Cresolextraction from coal tar. Mass transfer coefficient is useful for design and scale up of industrial equipment. Extraction is conducted inthe baffled stirred tank equipped with a four-bladed axial impeller placed vertically in the vessel. Sample for each time processing (5, 10, 15, 20, 25 and 30minutes) was poured into a separating funnel, settled for an hour and separated into two phases. Then the two phases were weighed. The extract phases and raffinate phases were analyzed by Spectronic UV-Vis. The result showed that mixing speed of p-Cresol extraction increasesthe yield of p-Cresol and the mass transfer coefficient. The highest yield of p-Cresol is 49.32% and the highest mass transfer coefficient is 4.757 x 10-6kg/m2s.

Change in surface characteristics of coal in upgrading of low-rank coals; Teihin`itan kaishitsu process ni okeru sekitan hyomen seijo no henka

Energy Technology Data Exchange (ETDEWEB)

Oki, A.; Xie, X.; Nakajima, T.; Maeda, S. [Kagoshima University, Kagoshima (Japan). Faculty of Engineering

1996-10-28

With an objective to learn mechanisms in low-rank coal reformation processes, change of properties on coal surface was discussed. Difficulty in handling low-rank coal is attributed to large intrinsic water content. Since it contains highly volatile components, it has a danger of spontaneous ignition. The hot water drying (HWD) method was used for reformation. Coal which has been dry-pulverized to a grain size of 1 mm or smaller was mixed with water to make slurry, heated in an autoclave, cooled, filtered, and dried in vacuum. The HWD applied to Loy Yang and Yallourn coals resulted in rapid rise in pressure starting from about 250{degree}C. Water content (ANA value) absorbed into the coal has decreased largely, with the surface made hydrophobic effectively due to high temperature and pressure. Hydroxyl group and carbonyl group contents in the coal have decreased largely with rising reformation treatment temperature (according to FT-IR measurement). Specific surface area of the original coal of the Loy Yang coal was 138 m{sup 2}/g, while it has decreased largely to 73 m{sup 2}/g when the reformation temperature was raised to 350{degree}C. This is because of volatile components dissolving from the coal as tar and blocking the surface pores. 2 refs., 4 figs.

POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

Energy Technology Data Exchange (ETDEWEB)

Yoon, R.H.; Luttrell, G.H.; Adel, G.T. [Virginia Polytechnic Institute and State Univ., Blacksburg, VA (United States)

1995-11-01

Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both the ash and sulfur contents of run-of-mine coals. The extent of cleaning depends on the liberation characteristics of the coal, which generally improve with reducing particle size. however, since most of the advanced technologies are wet processes, the clean coal product must be dewatered before it can be transported and burned in conventional boilers. This additional treatment step significantly increases the processing cost and makes the industrial applicability of these advanced technologies much less attractive. In order to avoid problems associated with fine coal dewatering, researchers at the Pittsburgh Energy Technology Center (PETC) developed a novel triboelectrostatic separation (TES) process that can remove mineral matter from dry coal. In this technique, finely pulverized coal is brought into contact with a material (such as copper) having a work function intermediate to that of the carbonaceous material and associated mineral matter. Carbonaceous particles having a relatively low work function become positively charged, while particles of mineral matter having significantly higher work functions become negatively charged. once the particles become selectively charged, a separation can be achieved by passing the particle stream through an electrically charged field. Details related to the triboelectrostatic charging phenomenon have been discussed elsewhere (Inculet, 1984).

Aromatization of oils from coal-tyre cothermolysis. Part 2. PAH content study as a function of the process variables

Energy Technology Data Exchange (ETDEWEB)

Mastral, A.M.; Callen, S.; Garcia, T.; Navarro, M.V. [Department of Energy and Environmental, Instituto de Carboquimica CSIC, P.O. Box 589, C/Maria de Luna, 12, 50015, Zaragoza (Spain)

2000-10-01

In this work, the PAH content in the oils obtained from hydro-cothermolysis have been analysed. The influence of the process variables (H{sub 2} pressure, 1 and 10 MPa, different feed materials: coal, tyre and a blend of coal-tyre (1:1 in organic matter) in two reactors, tubing bomb and autoclave reactors (TBR, AR)), on PAH formation has been studied.Gas chromatography/mass spectrometry (GC/MS) is used as the main analytical technique after fractionation into four chemical fractions using neutral alumina column chromatography (CC). As the complementary technique, thin layer chromatography with flame ionisation detector (TLC/FID) was used to compare the analytical tool on the total aromatic compounds, leading to the conclusion that the nature of synthetic oils is also dependent on the analytical technique.In relation to the variables studied, the lower the pressure the higher the concentration of PAH detected. The hydrogen abundance reduces the PAH content. The hydropyrolysis of tyre, coal, and a blend of coal-tyre at the same conditions show that coal produces higher concentrations of PAH at hydrogenating conditions. PAHs that contain three and four cycles are the main PAHs detected regardless of the feed.

Biowaste utilization in the process of co-gasification with bituminous coal and lignite

International Nuclear Information System (INIS)

Howaniec, Natalia; Smoliński, Adam

2017-01-01

Biowaste utilization in co-gasification with bituminous coal and lignite gives the benefits of stable supplies of a primary energy source – coal and utilization of a zero-emission, waste material (i.e. agriculture waste, sewage sludge, etc.) with higher process efficiency and lower negative environmental impact than biomass or coal gasification, respectively. The main focus of the study presented is co-gasification of bituminous coal or lignite with biowaste to hydrogen-rich gas. The experiments were performed in the laboratory scale fixed-bed reactor installation at 700 and 900 °C. The Hierarchical Clustering Analysis complemented with a color map of studied data were applied in the selection of the optimal operating parameters for biowaste utilization in the co-gasification process based on the experimental data of gasification/co-gasification process as well as physical and chemical properties of fuels tested. The experimental results showed that the carbon conversion rate in co-gasification increased with increasing biomass content in a fuel. The total gas volume and hydrogen volume in co-gasification were higher than the values expected based on the results of the gasification process of the fuels analyzed. - Highlights: • Biowaste co-gasification with bituminous coal/lignite to hydrogen-rich gas. • Steam co-gasification in laboratory scale fixed-bed reactor at 700 and 900 °C. • Hierarchical Clustering Analysis complemented with color map of experimental data. • Carbon conversion increase with increasing biomass content. • The highest total gas and hydrogen volume in co-gasification of C-B20 blend at 900C.

A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, July 1--September 30, 1995

Energy Technology Data Exchange (ETDEWEB)

Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

1995-12-01

The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. Some of the contract activities for this quarter are: We completed many of the analyses on the 81 samples received from HTI bench-scale run CMSL-9, in which coal, coal/mixed plastics, and coal/high density polyethylene were fed; Liquid chromatographic separations of the 15 samples in the University of Delaware sample set were completed; and WRI completed CP/MAS {sup 13}C-NMR analyses on the Delaware sample set.

Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

2012-03-31

degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for

Adapting sustainable low-carbon techologies to reduce carbon dioxide emissions from coal-fired power plants in China

Science.gov (United States)

Kuo, Peter Shyr-Jye

1997-09-01

The scientific community is deeply concerned about the effect of greenhouse-gases (GHGs) on global climate change. A major climate shift can result in tragic destruction to our world. Carbon dioxide (COsb2) emissions from coal-fired power plants are major anthropogenic sources that contribute to potential global warming. The People's Republic of China, with its rapidly growing economy and heavy dependence on coal-fired power plants for electricity, faces increasingly serious environmental challenges. This research project seeks to develop viable methodologies for reducing the potential global warming effects and serious air pollution arising from excessive coal burning. China serves as a case study for this research project. Major resolution strategies are developed through intensive literature reviews to identify sustainable technologies that can minimize adverse environmental impacts while meeting China's economic needs. The research thereby contributes technological knowledge to the field of Applied Sciences. The research also integrates modern power generation technologies with China's current and future energy requirements. With these objectives in mind, this project examines how China's environmental issues are related to China's power generation methods. This study then makes strategic recommendations that emphasize low-carbon technologies as sustainable energy generating options to be implemented in China. These low-carbon technologies consist of three options: (1) using cleaner fuels converted from China's plentiful domestic coal resources; (2) applying high-efficiency gas turbine systems for power generation; and (3) integrating coal gasification processes with energy saving combined cycle gas turbine systems. Each method can perform independently, but a combined strategy can achieve the greatest COsb2 reductions. To minimize economic impacts caused by technological changes, this study also addresses additional alternatives that can be implemented in

Coking coal outlook from a coal producer's perspective

International Nuclear Information System (INIS)

Thrasher, E.

2008-01-01

Australian mine production is recovering from massive flooding while Canadian coal shipments are limited by mine and rail capacity. Polish, Czech, and Russian coking coal shipments have been reduced and United States coking coal shipments are reaching their maximum capacity. On the demand side, the Chinese government has increased export taxes on metallurgical coal, coking coal, and thermal coal. Customers seem to be purchasing in waves and steel prices are declining. This presentation addressed the global outlook for coal as well as the challenges ahead in terms of supply and demand. Supply challenges include regulatory uncertainty; environmental permitting; labor; and geology of remaining reserves. Demand challenges include global economic uncertainty; foreign exchange values; the effect of customers making direct investments in mining operations; and freight rates. Consolidation of the coal industry continued and several examples were provided. The presentation also discussed other topics such as coking coal production issues; delayed mining permits and environmental issues; coking coal contract negotiations; and stock values of coking coal producers in the United States. It was concluded that consolidation will continue throughout the natural resource sector. tabs., figs

Coal Preparation and Processing Plants New Source Performance Standards (NSPS)

Science.gov (United States)

Learn about the NSPS regulation for coal preparation and processing plants by reading the rule summary, the rule history, the code of federal regulation text, the federal register, and additional docket documents

Recovery of clean coal fines through a combination of gravity concentrator and flotation processes

Energy Technology Data Exchange (ETDEWEB)

Gupta, A.K.; Banerjee, P.K.; Dutta, A.; Mishra, A. [Tata Steel, Jamshedpur (India). Research & Development

2007-07-01

Flotation feed is a mixture of coarse and ultra-fine fractions. During conditioning of the flotation feed with collector and frother, the finer fraction consumes more reagents as compared to coarser particles. This is mainly due to more specific surface area of the ultra fine than the coarse fraction. This favors the adsorption of reagents toward ultra-finer fractions leads to less complete surface coverage of coarse particles and more entrainment of finer gangue particles. This results in the lower yield of coarse fractions from the flotation circuit and loss in selectivity. Hence, the major challenge is to improve the recovery of the coarser fraction and selectivity of ultra-fine fractions by improving flotation kinetics of all size fractions. This article deals with an approach to overcome the improper reagent adsorption by fine and coarse coal fractions in the flotation circuit through an innovative washing circuit containing gravity operation and flotation processes. Flotation performance between a new washing circuit having stub cyclone and flotation and normal single-stage reagent addition flotation process is compared in terms of selectivity, separation efficiency, rate constant, and size-wise recovery. The washing circuit having stub cyclone and flotation processes improves the fine clean coal yield by 10% and reduces the consumption of reagent compared to the normal single-stage reagent addition flotation process.

Rationale for continuing R&D in indirect coal liquefaction

Energy Technology Data Exchange (ETDEWEB)

Gray, D.; Tomlinson, G. [MITRE Corp., McLean, VA (United States)

1995-12-31

The objective of this analysis is to use the world energy demand/supply model developed at MITRE to examine future liquid fuels supply scenarios both for the world and for the United States. This analysis has determined the probable extent of future oil resource shortages and the likely time frame in which the shortages will occur. The role that coal liquefaction could play in helping to alleviate this liquid fuels shortfall is also examined. The importance of continuing R&D to improve process performance and reduce the costs of coal-derived transportation fuel is quantified in terms of reducing the time when coal liquids will become competitive with petroleum.

Extreme coal handling

Energy Technology Data Exchange (ETDEWEB)

Bradbury, S; Homleid, D. [Air Control Science Inc. (United States)

2004-04-01

Within the journals 'Focus on O & M' is a short article describing modifications to coal handling systems at Eielson Air Force Base near Fairbanks, Alaska, which is supplied with power and heat from a subbituminous coal-fired central plant. Measures to reduce dust include addition of an enclosed recirculation chamber at each transfer point and new chute designs to reduce coal velocity, turbulence, and induced air. The modifications were developed by Air Control Science (ACS). 7 figs., 1 tab.

Effects of microwave irradiation treatment on physicochemical characteristics of Chinese low-rank coals

International Nuclear Information System (INIS)

Ge, Lichao; Zhang, Yanwei; Wang, Zhihua; Zhou, Junhu; Cen, Kefa

2013-01-01

Highlights: • Typical Chinese lignites with various ranks are upgraded through microwave. • The pore distribution extends to micropore region, BET area and volume increase. • FTIR show the change of microstructure and improvement in coal rank after upgrading. • Upgraded coals exhibit weak combustion similar to Da Tong bituminous coal. • More evident effects are obtained for raw brown coal with relative lower rank. - Abstract: This study investigates the effects of microwave irradiation treatment on coal composition, pore structure, coal rank, function groups, and combustion characteristics of typical Chinese low-rank coals. Results showed that the upgrading process (microwave irradiation treatment) significantly reduced the coals’ inherent moisture, and increased their calorific value and fixed carbon content. It was also found that the upgrading process generated micropores and increased pore volume and surface area of the coals. Results on the oxygen/carbon ratio parameter indicated that the low-rank coals were upgraded to high-rank coals after the upgrading process, which is in agreement with the findings from Fourier transform infrared spectroscopy. Unstable components in the coal were converted into stable components during the upgrading process. Thermo-gravimetric analysis showed that the combustion processes of upgraded coals were delayed toward the high-temperature region, the ignition and burnout temperatures increased, and the comprehensive combustion parameter decreased. Compared with raw brown coals, the upgraded coals exhibited weak combustion characteristics similar to bituminous coal. The changes in physicochemical characteristics became more notable when processing temperature increased from 130 °C to 160 °C or the rank of raw brown coal was lower. Microwave irradiation treatment could be considered as an effective dewatering and upgrading process

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

Dady B. Dadyburjor; Mark E. Heavner; Manoj Katakdaunde; Liviu Magean; J. Joshua Maybury; Alfred H. Stiller; Joseph M. Stoffa; John W. Zondlo

2006-08-01

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. The largest applications are those which support metals smelting, such as anodes for aluminum smelting and electrodes for arc furnaces. Other carbon products include materials used in creating fuels for the Direct Carbon Fuel Cell, and porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, hydrotreatment of solvent was completed in preparation for pitch fabrication for graphite electrodes. Coal digestion has lagged but is expected to be complete by next quarter. Studies are reported on coal dissolution, pitch production, foam synthesis using physical blowing agents, and alternate coking techniques.

Case studies on direct liquefaction of low rank Wyoming coal

Energy Technology Data Exchange (ETDEWEB)

Adler, P.; Kramer, S.J.; Poddar, S.K. [Bechtel Corp., San Francisco, CA (United States)

1995-12-31

Previous Studies have developed process designs, costs, and economics for the direct liquefaction of Illinois No. 6 and Wyoming Black Thunder coals at mine-mouth plants. This investigation concerns two case studies related to the liquefaction of Wyoming Black Thunder coal. The first study showed that reducing the coal liquefaction reactor design pressure from 3300 to 1000 psig could reduce the crude oil equivalent price by 2.1 $/bbl provided equivalent performing catalysts can be developed. The second one showed that incentives may exist for locating a facility that liquifies Wyoming coal on the Gulf Coast because of lower construction costs and higher labor productivity. These incentives are dependent upon the relative values of the cost of shipping the coal to the Gulf Coast and the increased product revenues that may be obtained by distributing the liquid products among several nearby refineries.

Third symposium on coal preparation. NCA/BCR coal conference and Expo IV

Energy Technology Data Exchange (ETDEWEB)

None

1977-01-01

The third Symposium on Coal preparation, sponsored by the National Coal Association and Bituminous Coal Research, Inc., was held at the Kentucky Fair and Exposition Center, Louisville, Kentucky, October 18-20, 1977. Fourteen papers from the proceedings have been entered individually into EDB and ERA; five additional papers had been entered previously from other sources. Topics covered involved chemical comminution and chemical desulfurization of coal (aimed at reducing sulfur sufficiently with some coals to meet air quality standards without flue gas desulfurization), coal cleaning concepts, removing coal fines and recycling wash water, comparative evaluation of coal preparation methods, coal refuse disposal without polluting the environment, spoil bank reprocessing, noise control in coal preparation plants, etc. (LTN)

Greenhouse gas emission from Australian coal mining

International Nuclear Information System (INIS)

Williams, D.

1998-01-01

Since 1997, when the Australian Coal Association (ACA) signed a letter of Intent in respect of the governments Greenhouse Challenge Program, it has encouraged its member companies to participate. Earlier this year, the ACA commissioned an independent scoping study on greenhouse gas emissions in the black coal mining industry This was to provide background information, including identification of information gaps and R and D needs, to guide the formulation of a strategy for the mitigation of greenhouse gas emissions associated with the mining, processing and handling of black coals in Australia. A first step in the process of reducing emission levels is an appreciation of the source, quantity and type of emissions om nine sites. It is shown that greenhouse gas emissions on mine sites come from five sources: energy consumption during mining activities, the coal seam gas liberated due to the extraction process i.e. fugitive emissions, oxidation of carbonaceous wastes, land use, and embodied energy. Also listed are indications of the degree of uncertainty associated with each of the estimates

A CHARACTERIZATION AND EVALUATION OF COAL LIQUEFACTION PROCESS STREAMS

International Nuclear Information System (INIS)

G.A. Robbins; R.A. Winschel; S.D. Brandes

1999-01-01

This is the first Annual Technical Report of activities under DOE Contract No. DE-AC22-94PC93054. Activities from the first three quarters of the fiscal 1998 year were reported previously as Quarterly Technical Progress Reports (DOE/PC93054-57, DOE/PC93054-61, and DOE/PC93054-66). Activities for the period July 1 through September 30, 1998, are reported here. This report describes CONSOL's characterization of process-derived samples obtained from HTI Run PB-08. These samples were derived from operations with Black Thunder Mine Wyoming subbituminous coal, simulated mixed waste plastics, and pyrolysis oils derived from waste plastics and waste tires. Comparison of characteristics among the PB-08 samples was made to ascertain the effects of feed composition changes. A comparison also was made to samples from a previous test (Run PB-06) made in the same processing unit, with Black Thunder Mine coal, and in one run condition with co-fed mixed plastics

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

Elliot B. Kennel; Philip L. Biedler; Chong Chen; Dady Dadyburjor; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

2005-04-13

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. A process has been developed which results in high quality binder pitch suitable for use in graphite electrodes or carbon anodes. A detailed description of the protocol is given by Clendenin. Briefly, aromatic heavy oils are hydro-treated under mild conditions in order to increase their ability to dissolve coal. An example of an aromatic heavy oil is Koppers Carbon Black Base (CBB) oil. CBB oil has been found to be an effective solvent and acceptably low cost (i.e., significantly below the market price for binder pitch, or about $280 per ton at the time of this writing). It is also possible to use solvents derived from hydrotreated coal and avoid reliance on coke oven recovery products completely if so desired.

Numerical simulation of pulverized coal combustion to reduce pollutants

International Nuclear Information System (INIS)

Mohammad Bagher Ayani; Behnam Rahmanian

2010-01-01

Full text: In this research, the numerical simulation of pollutant reduction and in a pulverized coal combustion at 2D combustion chamber have been studied. Finite volume method using structured grid arrangement was utilized for modeling the pulverized coal combustion. The pressure base algorithm and implicit solver has been employed to simulate non-premix combustion model. The air was diluted by some participative gaseous such as whose percentages varied from 0 % to 20 %. Participative gases and air were preheated by a high-temperature gas generator, and the preheated oxidizer temperature could achieve. The combustion simulation with the generalized finite rate chemistry model, referred to as the Magnussen model and the reacting flow with the mixture fraction PDF/ equilibrium chemistry model, referred to as the PDF model are studied. Quick scheme was adopted for the discretization of all convective terms of the advective transport equations. So, as a result of addition participative gases into oxidizer the rate of formation of pollutants as well as NO x suppressed. The addition only a few percent of halogen components can make some systems nonflammable. The effects of addition halogen components and non-reaction gaseous such as Helium and Argon are fuel dilution and its acts as catalysts in reducing the H atom concentration necessary for the chain branching reaction sequence. Moreover, they act like surface and they make the increment of surface ratio versus volume. Because of this, the number of radical conflicts and hence destruction them will be increase. Furthermore, the rate of formation of pollutants will be decreased if the halogen components and non-reaction gaseous injection will be increased. However, as a result of this research, in the case of injection in pulverized coal combustion the flame temperature is lower than Steam, Argon and Helium. So, the emission levels of carbon dioxide is significantly lower than other participative gases, but in this

Effects of coal contamination on early life history processes of a reef-building coral, Acropora tenuis.

Science.gov (United States)

Berry, Kathryn L E; Hoogenboom, Mia O; Brinkman, Diane L; Burns, Kathryn A; Negri, Andrew P

2017-01-15

Successful reproduction and larval dispersal are important for the persistence of marine invertebrate populations, and these early life history processes can be sensitive to marine pollution. Coal is emerging as a contaminant of interest due to the proximity of ports and shipping lanes to coral reefs. To assess the potential hazard of this contaminant, gametes, newly developed embryos, larvae and juveniles of the coral Acropora tenuis were exposed to a range of coal leachate, suspended coal, and coal smothering treatments. Fertilisation was the most sensitive reproductive process tested. Embryo survivorship decreased with increasing suspended coal concentrations and exposure duration, effects on larval settlement varied between treatments, while effects on juvenile survivorship were minimal. Leachate exposures had negligible effects on fertilisation and larval settlement. These results indicate that coral recruitment could be affected by spills that produce plumes of suspended coal particles which interact with gametes and embryos soon after spawning. Copyright © 2016 The Authors. Published by Elsevier Ltd.. All rights reserved.

Comparison Analysis of Coal Biodesulfurization and Coal's Pyrite Bioleaching with Acidithiobacillus ferrooxidans

Science.gov (United States)

Hong, Fen-Fen; He, Huan; Liu, Jin-Yan; Tao, Xiu-Xiang; Zheng, Lei; Zhao, Yi-Dong

2013-01-01

Acidithiobacillus ferrooxidans (A. ferrooxidans) was applied in coal biodesulfurization and coal's pyrite bioleaching. The result showed that A. ferrooxidans had significantly promoted the biodesulfurization of coal and bioleaching of coal's pyrite. After 16 days of processing, the total sulfur removal rate of coal was 50.6%, and among them the removal of pyritic sulfur was up to 69.9%. On the contrary, after 12 days of processing, the coal's pyrite bioleaching rate was 72.0%. SEM micrographs showed that the major pyrite forms in coal were massive and veinlets. It seems that the bacteria took priority to remove the massive pyrite. The sulfur relative contents analysis from XANES showed that the elemental sulfur (28.32%) and jarosite (18.99%) were accumulated in the biotreated residual coal. However, XRD and XANES spectra of residual pyrite indicated that the sulfur components were mainly composed of pyrite (49.34%) and elemental sulfur (50.72%) but no other sulfur contents were detected. Based on the present results, we speculated that the pyrite forms in coal might affect sulfur biooxidation process. PMID:24288464

Combustion and environmental performance of clean coal end products

Energy Technology Data Exchange (ETDEWEB)

Skodras, G.; Sakellaropoulos, G. [Centre for Research and Technology, Hellas, Ptolemaidas-Kozanis, Ptolemaida (Greece). Inst. for Solid Fuel Technolgy and Applications]|[Aristotle Univ. of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering, Chemical Process Engineering Lab]|[Chemical Process Engineering Research Inst., Thessaloniki (Greece). Lab. of Solid Fuels and Environment; Someus, E. [Thermal Desorption Technology Group (Greece); Grammelis, P.; Amarantos, P.S. [Centre for Research and Technology, Hellas, Ptolemaidas-Kozanis, Ptolemaida (Greece). Inst. for Solid Fuel Technolgy and Applications; Palladas, A.; Basinas, P.; Natas, P.; Prokopidou, M.; Diamantopoulou, I.; Sakellaropoulos, G. [Aristotle Univ. of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering, Chemical Process Engineering Lab

2006-07-01

Clean and affordable power production is needed in order to achieve sustainable economic development. This paper focused on clean coal technologies in which coal-fired power plants are used in conjunction with large amounts of renewable energy sources to offer a high level of process safety and long term management of all residual operation streams. Thermal Desorption Recycle-Reduce-Reuse Technology (TDT-3R) was described as being a promising solid fuel pretreatment process for clean energy production up to 300 MWe capacities. TDT-3R is based on low temperature carbonisation fuel pre-treatment principles, which produce cleansed anthracite type fuels from coal and other carbonaceous material such as biomass and organic wastes. The combustion efficiency of such clean coals and the environmental performance of the TDT-3R process were investigated in this study via pilot scale tests of clean fuel production. Tests included flue gas emissions monitoring, raw fuel and product characterisation and thermogravimetric tests, polychlorinated dibenzo-p-dioxins and dibenzo-furans, and heavy metals analyses, and toxicity tests. Raw material included coal and biomass, such as willow, straw and demolition wood. The fuels were heated in a rotary kiln operating at 550 degrees C under slightly vacuum conditions. Clean coals were tested either alone or in conjunction with biomass fuels in a pilot scale combustion facility at Dresden, Germany. The clean coal samples were shown to have higher fixed carbon and ash content and lower volatiles compared to the respective raw coal samples. The major advantage of the TDT-3R process is the production of fuels with much lower pollutants content. Low nitrogen, sulphur, chlorine and heavy metal contents result in produced fuels that have excellent environmental performance, allow boiler operation in higher temperatures and overall better efficiency. Moreover, the use of clean fuels reduces deposition problems in the combustion chamber due to the

Switching and optimizing control for coal flotation process based on a hybrid model

Science.gov (United States)

Dong, Zhiyong; Wang, Ranfeng; Fan, Minqiang; Fu, Xiang

2017-01-01

Flotation is an important part of coal preparation, and the flotation column is widely applied as efficient flotation equipment. This process is complex and affected by many factors, with the froth depth and reagent dosage being two of the most important and frequently manipulated variables. This paper proposes a new method of switching and optimizing control for the coal flotation process. A hybrid model is built and evaluated using industrial data. First, wavelet analysis and principal component analysis (PCA) are applied for signal pre-processing. Second, a control model for optimizing the set point of the froth depth is constructed based on fuzzy control, and a control model is designed to optimize the reagent dosages based on expert system. Finally, the least squares-support vector machine (LS-SVM) is used to identify the operating conditions of the flotation process and to select one of the two models (froth depth or reagent dosage) for subsequent operation according to the condition parameters. The hybrid model is developed and evaluated on an industrial coal flotation column and exhibits satisfactory performance. PMID:29040305

Characterization of substances in products, effluents, and wastes from coal conversion processes

International Nuclear Information System (INIS)

Petersen, M.R.

1978-01-01

Researchers at Pacific Northwest Laboratory (PNL) are investigating materials from synthetic fossil fuel processes. During the past year, samples have been collected from the Solvent Refining Coal Pilot Plant (SRC-I mode), Lignite Gasification Pilot Plant, Eyring Research Institute Gasifier, and Hanna III In Situ Coal Gasification Experiment. Inorganic and organic analyses have been performed, and comparisons of the data show some important differences in the potential emissions

Prompt nuclear coal analysis ups profits

International Nuclear Information System (INIS)

Barker, D.

1982-01-01

To maximise profitability it is essential that products should comply with specification, while ensuring that mining procedures are designed to optimise fully the exploitation of coal reserves. For the producer to realise maximum profits, it is necessary to produce a consistently satisfactory product, while utilising the lowest possible quality of reserves. For the potential need for on-stream analysis, a comprehensive research program, produced several unique systems. The Nucoalyzer CONAC has been developed to analyse continuously a coal sample stream of up to 13 t/h. On-stream analysis is also particularly appropriate as a means of controlling a coal beneficiation plant, especially where coal have a high middling content. Major coal users such as thermal power stations and Synfuel processes can also realise substantial economic benefits through the use of on-stream analysis. On-stream analysis can again significantly reduce operating costs, as it offers the possibility of controlling the level of sulphur in the coal feed. The analytical principle employed in the various Nucoalyzer system is based on Prompt Neutron Activation Analysis

A newer concept of setting up coal refineries in coal utilising industries through environmentally sound clean coal technology of organosuper refining of coals

International Nuclear Information System (INIS)

Sharma, D.K.

1994-01-01

In order to reduce the losses of premium organic matter of coal and its immense potential energy which is present in the form of stronger interatomic and intramolecular bonding energies, a newer and convenient technique of recovering the premium organic matter from low grade coals by organosuper-refining technique which operates under ambient pressure conditions has been developed. The residual coal obtained can be used as environmentally clean fuel or as a feedstock for the industries based on carbonization and gasification. It is suggested that a beginning be made by setting up coal refineries in coal utilizing industries on the basis of the presently developed new technology of organosuper-refining of coals to recover premium grade organic chemical feed stocks from coals before utilizing coal by techniques such as bubble bed or recirculatory fluidized bed or pulverized coal combustion in thermal power stations, carbonization in steel plants or other carbonization units, gasification in fertilizer industries or in integrated coal gasification combined cycle power generation. Thus, coal refineries may produce value added aromatic chemical feed stocks, formed coke or coke manufacturing; and carbon fillers for polymers. (author). 100 refs., 1 fig

Process for carbonizing, distilling, and vaporizing of coal from any source

Energy Technology Data Exchange (ETDEWEB)

Limberg, T

1916-10-15

A process is described for carbonizing, distilling, and vaporizing coal from any source, especially of humid and bituminous coals as well as bituminous shale and peat for recovering an especially light tar with a large aliphatic hydrocarbon content that is characterized in that it is exposed to internal heating under vacuum at a temperature below dull-red heat. The distillation products of the material are washed away by the heating gases for the whole length of the furnace and are removed immediately and carried into separate condensers.

Basic investigations to improve the refinement process of coal. Grundlagenuntersuchungen zur Erhoehung des Veredlungsverhaltens von Kohlen

Energy Technology Data Exchange (ETDEWEB)

Krug, H; Naundorf, W; Trommer, D

1985-01-01

In the four articles in this issue, variants of the process for the effective use and improved refinement of brown coal are described. There are reports on the manufacture of special briquettes from briquette coal slack and on the briquetting behaviour of dry brown coal dust and the briquetting and coking behaviour of hard foreign brown coal containing a lot of ash. The four articles are dealt with separately. With 52 figs., 10 tabs.

Coal option. [Shell Co

Energy Technology Data Exchange (ETDEWEB)

1978-01-01

This paper notes the necessity of developing an international coal trade on a very large scale. The role of Shell in the coal industry is examined; the regions in which Shell companies are most active are Australia, Southern Africa, Indonesia; Europe and North America. Research is being carried out on marketing and transportation, especially via slurry pipelines; coal-oil emulsions; briquets; fluidized-bed combustion; recovery of coal from potential waste material; upgrading of low-rank coals; unconventional forms of mining; coal conversion (the Shell/Koppers high-pressure coal gasification process). Techniques for cleaning flue gas (the Shell Flue Gas Desulfurization process) are being examined.

An overview of coal preparation initiatives with application to coal conversion in South Africa

International Nuclear Information System (INIS)

Reinecke, C.F.; Bunt, J.R.

1999-01-01

Coal has for many years been the most important energy resource in South Africa and has contributed to more than 70 % of South Africa's energy needs in 1998. The large in-situ coal deposits (in excess of 120 x 10 9 t) and relatively large recoverable reserves (about 33.5 x 10 9 t) will ensure that coal will for many a year still be South Africa's single biggest energy resource. Biomass burning consumes approximately 11 Mt/a of which 8 Mt/a is natural wood. This equals natural wood production. The use of firewood is considered to be unsustainable. Of the 225 Mt/a of coal extracted in South Africa in 1998, 67.0 Mt/a was exported. Of this, 62.9 Mt/a were exported as steam coal, 2.1 Mt/a as metallurgical coal, and the rest as anthracite. Current exports are conducted via the Richards Bay terminal (63.6 Mt/a), Durban (2.0 Mt/a) and a small amount via Maputo. The Richards Bay terminal is to be expanded to 72 Mt/a by 1999. It is also very important to note that most of the coal resources possess calorific values of below 25 MJ/kg, which limits its utilization to power generation (Eskom) and processes such as fixed bed dry bottom gasification (Sasol). A break-down of production and usage of coal by the various controlling groups in South Africa shows that Sasol (54.2 Mt/a) and Escom (91.0 Mt/a) are major consumers of coal. It has been proposed earlier by Horsfall (1993) that for power generation and coal conversion, the in-situ quality is generally regarded as satisfactory for use. All that is required in the way of processing is crushing to an appropriate top size and, for conversion, screening of the unwashed coal. Most other consumers require some degree of beneficiation, which generally entails the removal of stone/shale and low quality coal. More recently, the introduction of destoning plants at Duvha Colliery (Larcodems) and New Vaal Colliery (Drewboy washers) has significantly reduced the abrasiveness content of these local thermal coals, together with an increase

SO2 emission reducing by Ca(OH)2 using at combustion of coal from East-Maritsa basin

International Nuclear Information System (INIS)

Batov, S.; Gadzhanov, P.; Popov, D.; Panchev, T.; Mikhajlov, Ya.; Shushulov, D.; Grozev, A.

1997-01-01

The 'Maritsa-Iztok' coal field contains about 65% of the lignite and 57% of the Bulgarian coal resources.The 'Maritsa-Iztok' lignite coal have a low combustion temperature and high concentration of ashes, moisture and sulfur. The concentration of sulphur oxides emitted is about 800 000 t per year, which is among the highest concentrations for Europe. In order to reduce the sulphur concentration, theoretical and experimental studies have been performed. A determination of the efficiency of some new methods for SO 2 reduction has been done. In this paper the results from experiments using Ca(OH) 2 as reagent, are presented. The experimental facility is a non-cooled combustion chamber which provides the same conditions as in the lignite coal boilers. In the experiments ground and dried lignite coal have been used. The controlled values are O 2 , CO, NO x , SO 2 , as well as the temperature of the hot and cold air and the combustion products after the cooler and absorber. Four different technologies have been performed. The first is adding of Ca(OH) 2 which give about 30% maximal SO 2 reducing for grain size 45μm and Ca/S=1.6. The obtaining of this small size is now difficult. The second technology is introduction of Ca(OH) 2 in the combustion chamber at a temperature 900-1050 o C. The cleaning efficiency is about 48.5% for the optimal concentration of the additive. As a washing of the combustion product with water in the absorber after the desulfurization. The second phase give 20% additional cleaning. Thus the total cleaning effect is 65-70%. The third method used lime washing of the combustion products. For the Bulgarian coal with a great S content it is the most suitable method. It gives a SO 2 cleaning up to 95%. Lime wash with pH=12.3 has been used with various amounts of the reagent. Experiments with different amounts of lime wash and different quality of the coal are performed and the specific reagent consumption has been determined

Using the extended parallel process model to prevent noise-induced hearing loss among coal miners in Appalachia

Energy Technology Data Exchange (ETDEWEB)

Murray-Johnson, L.; Witte, K.; Patel, D.; Orrego, V.; Zuckerman, C.; Maxfield, A.M.; Thimons, E.D. [Ohio State University, Columbus, OH (US)

2004-12-15

Occupational noise-induced hearing loss is the second most self-reported occupational illness or injury in the United States. Among coal miners, more than 90% of the population reports a hearing deficit by age 55. In this formative evaluation, focus groups were conducted with coal miners in Appalachia to ascertain whether miners perceive hearing loss as a major health risk and if so, what would motivate the consistent wearing of hearing protection devices (HPDs). The theoretical framework of the Extended Parallel Process Model was used to identify the miners' knowledge, attitudes, beliefs, and current behaviors regarding hearing protection. Focus group participants had strong perceived severity and varying levels of perceived susceptibility to hearing loss. Various barriers significantly reduced the self-efficacy and the response efficacy of using hearing protection.

Prototype plant for nuclear process heat (PNP) - operation of the pilot plant for hydrogasification of coal

International Nuclear Information System (INIS)

Bruengel, N.; Dehms, G.; Fiedler, P.; Gerigk, H.P.; Ruddeck, W.; Schrader, L.; Schumacher, H.J.

1988-04-01

The Rheinische Braunkohlenwerke AG developed the process of hydrogasification of coal in a fluidized bed for generation of SNG. On basis of test results obtained in a semi-technical pilot plant of a through-put of 250 kg/h dried coal a large pilot plant was erected processing 10 t/h dried brown coal. This plant was on stream for about 14700 h, of which about 7800 h were with gasifier operation; during this time about 38000 t of dried brown coal of the Rhenish district were processed containing 4 to 25% of ash. At pressures of 60 to 120 bar and temperatures of 800 to 935 0 C carbon conversion rates up to 81 percent and methane amounts of 5000 m 3 (STP)/h were reached. The decisive parameter for methane generation was the hydrogen/coal-ratio. Even at high moisture contents, usually diminishing the methane yield from the coal essentially, by high hydrogen/coal-ratios high methane yields could be obtained. The gasifier itself caused no troubles during the total time operation. Difficulties with the original design of the residual char cooler could be overcome by change-over from water injection to liquid carbon dioxide. The design of the heat recovery system proved well. Alltogether so the size increasement of the gasifier from the semi-technical to the large pilot plant as well as the harmonization of gas generation and gas refining was proved. (orig.) With 20 refs., 20 tabs., 81 figs [de

New Approach to Study the Ignition Processes of Organic Coal-Water Fuels in an Oxidizer Flow

Directory of Open Access Journals (Sweden)

Valiullin T.R.

2016-01-01

Full Text Available To converge the conditions of organic water-coal fuel composition combustion in the typical power equipment we developed a new approach and installed an experimental setup, eliminating the traditional fixing the fuel droplets on the thermocouples or rods. Specialized cone-shaped chamber was used to implement the process of lingering of organic water-coal fuel droplets. Necessary and sufficient conditions for the lingering of organic water-coal fuel droplets were established. We determined the parameters of the system (droplet size of 0.4-0.6 mm, temperatures 823-903 K and the velocity of the oxidizer flow 1.5-6 m/s at which the droplets were consistently ignited in the process of lingering. Minimum temperatures and ignition delay times of organic water-coal fuel droplets based on brown coal, used motor, turbine, transformer oils, kerosene, gasoline and water were defined.

Solvent refined coal (SRC) process. Quarterly technical progress report, January 1980-March 1980. [In process streams

Energy Technology Data Exchange (ETDEWEB)

1981-01-01

This report summarizes the progress of the Solvent Refined Coal (SRC) project at the SRC Pilot Plant in Fort Lewis, Wahsington, and the Process Development Unit (P-99) in Harmarville, Pennsylvania. After the remaining runs of the slurry preheater survey test program were completed January 14, the Fort Lewis Pilot Plant was shut down to inspect Slurry Preheater B and to insulate the coil for future testing at higher rates of heat flux. Radiographic inspection of the coil showed that the welds at the pressure taps and the immersion thermowells did not meet design specifications. Slurry Preheater A was used during the first 12 days of February while weld repairs and modifications to Slurry Preheater B were completed. Two attempts to complete a material balance run on Powhatan No. 6 Mine coal were attempted but neither was successful. Slurry Preheater B was in service the remainder of the quarter. The start of a series of runs at higher heat flux was delayed because of plugging in both the slurry and the hydrogen flow metering systems. Three baseline runs and three slurry runs of the high heat flux program were completed before the plant was shut down March 12 for repair of the Inert Gas Unit. Attempts to complete a fourth slurry run at high heat flux were unsuccessful because of problems with the coal feed handling and the vortex mix systems. Process Development Unit (P-99) completed three of the four runs designed to study the effect of dissolver L/D ratio. The fourth was under way at the end of the period. SRC yield correlations have been developed that include coal properties as independent variables. A preliminary ranking of coals according to their reactivity in PDU P-99 has been made. Techniques for studying coking phenomenona are now in place.

Mineral conversion and microstructure change in the melting process of Shenmu coal ash

Energy Technology Data Exchange (ETDEWEB)

Yang Jianguo; Deng Furong; Zhao Hong; Cen Kefa [Zhejiang University, Hangzhou (China). State Key Laboratory of Clean Energy Utilization

2007-05-15

China has rich reserves of Shenmu coal, which has the typical characteristic of low-melting-point ash. If used in the pulverized-coal boiler of a power plant, Shenmu coal would cause serious slagging. In order to solve the slagging problem of Shenmu coal, the melting mechanism of Shenmu coal ash was studied. One of the Shenmu coals - Wenjialiang coal - was selected for the study. Using thermogravimetry-differential scanning colorimetry (TG-DSC) methods, the change of the coal ash's physicochemistry with temperature was studied. The typical temperature points in the melting process were obtained. Ash samples of the different temperature points were prepared in a high-temperature furnace with parameters similar to those used in the TG-DSC test, and were then cooled quickly in water. Later, the ash samples were analyzed using X-ray diffraction (XRD) and scanning electron microscopy-energy dispersive X-ray analysis (SEM-EDX) methods in detail. Wenjialiang coal ash started to melt at 980{sup o}C. The ash was found to melt to a great extent at 1200{sup o}C and formed a multiform microstructure. At 1260{sup o}C, it was found to melt into a dense body with many pores, and formed a piece of vitreous body at 1340{sup o}C. Anorthite and gehlenite are the intermediate products that exist between 980 and 1340{sup o}C. They may be the main cause of the ash having low melting points, so that they could convert into a eutectic at low temperatures.

Carbon emission coefficient measurement of the coal-to-power energy chain in China

International Nuclear Information System (INIS)

Yu, Shiwei; Wei, Yi-Ming; Guo, Haixiang; Ding, Liping

2014-01-01

Highlights: • CO 2 emissions coefficient of the coal-energy chain in China is currently at 875 g/kW h −1 . • The emission coefficient is a relatively low level compared with other countries. • CO 2 is the main type of GHG emission and the most direct emission in the chain. • A great decline of potential energy use exists in the coal mining process of China compared with other countries. - Abstract: Coal-fired electricity generation has become the largest source of carbon emission in China. This study utilizes life-cycle assessment to assess the effect of carbon emissions and to calculate the coefficient of carbon emissions in coal-to-energy chains. Results show that the carbon emission coefficient of the coal-to-energy chain in China is 875 g/kW h −1 , which is a relatively low level compared with that of other countries. CO 2 is the main type of greenhouse gas emission and is the most abundant type of direct emission. China has to reduce electrical consumption in the coal-mining process to reduce carbon emissions in coal-to-energy chains. Moreover, China has to facilitate railway-line construction to improve the proportion of railway transportation to coal transportation

Coal slurries: An environmental bonus?

International Nuclear Information System (INIS)

Basta, N.; Moore, S.; Ondrey, G.

1994-01-01

Developers and promoters of coal-water slurries and similar CWF (coal-water fuel) technologies have had a hard time winning converts since they unveiled their first commercial processes in the 1970s. The economic appeal of such processes, marginal at best, varies with the price of oil. Nevertheless, the technology is percolating, as geopolitics and environmental pressures drive new processes. Such fuels are becoming increasingly important to coal-rich, oil-poor nations such as China, as they attempt to build an onshore fuel supply. Meanwhile, improvements are changing the way coal-fired processes are viewed. Where air pollution regulations once discouraged the use of coal fuels, new coal processes have been developed that cut nitrous oxides (NOx) emissions and provide a use for coal fines, previously viewed as waste. The latest developments in the field were all on display at the 19th International Technical Conference on Coal Utilization and Fuel Systems, held in Clearwater, Fla., on March 21--24. At this annual meeting, sponsored by the Coal and Slurry Technology Association, (Washington, D.C.) and the Pittsburgh Energy Technology Center of the US Dept. of Energy (PETC), some 200 visitors from around the work gathered to discuss the latest developments in coal slurry utilization--new and improved processes, and onstream plants. This paper presents highlights from the conference

Gas distributor for fluidized bed coal gasifier

Science.gov (United States)

Worley, Arthur C.; Zboray, James A.

1980-01-01

A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

South Blackwater Coal`s maintenance program

Energy Technology Data Exchange (ETDEWEB)

Nash, J. [South Blackwater Coal Limited, Blackwater, Qld. (Australia)

1998-09-01

The South Blackwater operation consists of two opencut mining areas and two underground mines (Laleham and Kenmure) near Blackwater in central Queensland, all of which supply coal to a central coal preparation plant. South Blackwater Coal Ltd. recently developed a maintenance improvement programme, described in this article. The programme involved implementation systems of key performance indicators (KPIs), benchmaking, condition monitoring, work planning and control, failure analysis and maintenance audit. Some improvements became almost immediately apparent, others were quite gradual. Major results included: improved availability (and reliability) of all opencast fleets, improvements in rear dump availability; reduced maintenance man-hours for opencast fleets; and increased availability of the coal handling and preparation plant. The paper is an edited version of that presented at the `Maintenance in mining conference` 16-19 March 1998, held in Bali, Indonesia. 4 figs., 2 photos.

Clean coal technology

International Nuclear Information System (INIS)

Abelson, P.H.

1990-01-01

One of the major technology challenges in the next decade will be to develop means of using coal imaginatively as a source of chemicals and in a more energy-efficient manner. The Clean Air Act will help to diminish the acid rain but will not reduce CO 2 emissions. The Department of Energy (DOE) is fostering many innovations that are likely to have a positive effect on coal usage. Of the different innovations in the use of coal fostered by DOE, two are of particular interest. One is the new pressurized fluid bed combustion (PFBC) combined-cycle demonstration. The PFBC plant now becoming operational can reduce SO 2 emissions by more than 90% and NO x emissions by 50-70%. A second new technology co-sponsored by DOE is the Encoal mild coal gasification project that will convert a sub-bituminous low-BTU coal into a useful higher BTU solid while producing significant amounts of a liquid fuel

Development of a Hydrogasification Process for Co-Production of Substitute Natural Gas (SNG) and Electric Power from Western Coals-Phase I

Energy Technology Data Exchange (ETDEWEB)

Raymond Hobbs

2007-05-31

The Advanced Hydrogasification Process (AHP)--conversion of coal to methane--is being developed through NETL with a DOE Grant and has successfully completed its first phase of development. The results so far are encouraging and have led to commitment by DOE/NETL to begin a second phase--bench scale reactor vessel testing, expanded engineering analysis and economic perspective review. During the next decade new means of generating electricity, and other forms of energy, will be introduced. The members of the AHP Team envision a need for expanded sources of natural gas or substitutes for natural gas, to fuel power generating plants. The initial work the team has completed on a process to use hydrogen to convert coal to methane (pipeline ready gas) shows promising potential. The Team has intentionally slanted its efforts toward the needs of US electric utilities, particularly on fuels that can be used near urban centers where the greatest need for new electric generation is found. The process, as it has evolved, would produce methane from coal by adding hydrogen. The process appears to be efficient using western coals for conversion to a highly sought after fuel with significantly reduced CO{sub 2} emissions. Utilities have a natural interest in the preservation of their industry, which will require a dramatic reduction in stack emissions and an increase in sustainable technologies. Utilities tend to rank long-term stable supplies of fuel higher than most industries and are willing to trade some ratio of cost for stability. The need for sustainability, stability and environmentally compatible production are key drivers in the formation and progression of the AHP development. In Phase II, the team will add a focus on water conservation to determine how the basic gasification process can be best integrated with all the plant components to minimize water consumption during SNG production. The process allows for several CO{sub 2} reduction options including consumption of

Power Generation from Coal 2011

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-07-01

This report focuses mainly on developments to improve the performance of coal-based power generation technologies, which should be a priority -- particularly if carbon capture and storage takes longer to become established than currently projected. A close look is taken of the major ongoing developments in process technology, plant equipment, instrumentation and control. Coal is an important source of energy for the world, particularly for power generation. To meet the growth in demand for energy over the past decade, the contribution from coal has exceeded that of any other energy source. Additionally, coal has contributed almost half of total growth in electricity over the past decade. As a result, CO2 emissions from coal-fired power generation have increased markedly and continue to rise. More than 70% of CO2 emissions that arise from power generation are attributed to coal. To play its role in a sustainable energy future, its environmental footprint must be reduced; using coal more efficiently is an important first step. Beyond efficiency improvement, carbon capture and storage (CCS) must be deployed to make deep cuts in CO2 emissions. The need for energy and the economics of producing and supplying it to the end-user are central considerations in power plant construction and operation. Economic and regulatory conditions must be made consistent with the ambition to achieve higher efficiencies and lower emissions. In essence, clean coal technologies must be more widely deployed.

Biodesulfurization of coals of different rank: Effect on combustion behavior

Energy Technology Data Exchange (ETDEWEB)

Rubiera, F.; Arenillas, A.; Fuente, E.; Pis, J.J. [CSIC, Oviedo (Spain). Inst. Nacional del Carbon; Marteinz, O.; Moran, A. [Univ. de Leon (Spain). Escuela de Ingenieria Tecnica Minera

1999-02-01

The emission of sulfur oxides during the combustion of coal is one of the causes, among other air pollution problems, of acid rain. The contribution of coal as the mainstay of power production will be determined by whether its environmental performance is equal or superior to other supply options. In this context, desulfurization of coal before combustion by biological methods was studied. Four Spanish high-sulfur content coals of different rank were inoculated with bacteria isolated from mine-drainage waters and with naturally occurring bacteria inherent in the coals to be treated. Higher levels of desulfurization were obtained in the case of the samples treated with their own accompanying bacteria and when aeration was increased. All the samples were amenable to the biodepyritization processes. However, it is of little value to achieve large sulfur reductions if a decrease in coal combustion performance is obtained in the process. For this reason, a comparison was made between the combustibility characteristics of the original coals and those of the biodesulfurized samples. Results indicated that combustibility was not substantially modified by the overall biological treatment. The benefits of reduced sulfur emissions into the atmosphere ought to be taken into account as part of the general evaluation of the processes.

Segregation in handling processes of blended industrial coal

Energy Technology Data Exchange (ETDEWEB)

Jones, M.G.; Marjanovic, P.; McGlinchy, D.; McLaren, R. [Glasgow Caledonian University, Glasgow (United Kingdom). Department of Physical Sciences, Centre for Industrial Bulk Solids Handling

1998-09-01

A comparison was made between two belt blending methods; using either a compartment hopper or feeder belts. The results indicated that in this case the system with feeder belts gave a more consistent proportioning of materials. Coal when formed into a heap was shown to segregate dependent on size fraction. The level of segregation for each size fraction was quantified using ANOVA statistics. Any measure taken to mitigate this segregation could then be properly assessed. Some aspects of the segregation evident in the heap arose in previous handling steps showing that such effects are transmittable along a process stream. Singles coal when pneumatically conveyed in dilute phase will segregate in the conveying pipeline. Segregation in the direction of travel was minimal in dense phase conveying although the materials tested separated through the depth of the pipe. A full scale experimental programme investigating segregation in both dense and dilute phase is currently underway. 7 refs., 2 figs., 4 tabs.

Assessing coal burnout

Energy Technology Data Exchange (ETDEWEB)

Lowe, A. [Pacific Power, Sydney, NSW (Australia)

1999-11-01

Recent research has allowed a quantitative description of the basic process of burnout for pulverized coals to be made. The Cooperative Research Centre for Black Coal Utilization has built on this work to develop a coal combustion model which will allow plant engineers and coal company representatives to assess their coals for combustion performance. The paper describes the model and its validation and outlines how it is run. 2 figs.

Investigation of air gasification of micronized coal, mechanically activated using the plasma control of the process

Directory of Open Access Journals (Sweden)

Butakov Evgenii

2017-01-01

Full Text Available Combination of the processes of coal combustion and gasification into a single technology of mechano-chemical and plasma-chemical activation is of a considerable scientific and technological interest. Enhancement of coal reactivity at their grinding with mechanical activation is associated with an increase in the reaction rate of carbon material, and at plasma-chemical effect, the main is an increase in reactivity of the oxidizing agent caused by the high plasma temperatures of atomic oxygen. The process of gasification was studied on the 1-MW setup with tangential scroll supply of pulverized coal-air mixture and cylindrical reaction chamber. Coal ground by the standard boiler mill is fed to the disintegrator, then, it is sent to the scroll inlet of the burner-reactor with the transport air. Pulverized coal is ignited by the plasmatron of 10-kW power. In experiments on air gasification of micronized coal, carried out at the temperature in the reaction chamber of 1000-1200°C and air excess α = 0.3-1, the data on CO concentration of 11% and H2 concentration of up to 6% were obtained. Air and air-steam gasification of mechanically-activated micronized coals with plasma control was calculated using SigmaFlow software package.

Investigation of air gasification of micronized coal, mechanically activated using the plasma control of the process

Science.gov (United States)

Butakov, Evgenii; Burdukov, Anatoly; Chernetskiy, Mikhail; Kuznetsov, Victor

2017-10-01

Combination of the processes of coal combustion and gasification into a single technology of mechano-chemical and plasma-chemical activation is of a considerable scientific and technological interest. Enhancement of coal reactivity at their grinding with mechanical activation is associated with an increase in the reaction rate of carbon material, and at plasma-chemical effect, the main is an increase in reactivity of the oxidizing agent caused by the high plasma temperatures of atomic oxygen. The process of gasification was studied on the 1-MW setup with tangential scroll supply of pulverized coal-air mixture and cylindrical reaction chamber. Coal ground by the standard boiler mill is fed to the disintegrator, then, it is sent to the scroll inlet of the burner-reactor with the transport air. Pulverized coal is ignited by the plasmatron of 10-kW power. In experiments on air gasification of micronized coal, carried out at the temperature in the reaction chamber of 1000-1200°C and air excess α = 0.3-1, the data on CO concentration of 11% and H2 concentration of up to 6% were obtained. Air and air-steam gasification of mechanically-activated micronized coals with plasma control was calculated using SigmaFlow software package.

Influence of the microwave irradiation dewatering on the combustion characteristics of Chinese brown coals

Science.gov (United States)

Ge, Lichao; Feng, Hongcui; Xu, Chang; Zhang, Yanwei; Wang, Zhihua

2018-02-01

This study investigates the influence of microwave irradiation on coal composition, pore structure, coal rank, and combustion characteristics of typical brown coals in China. Results show that the upgrading process significantly decreased the inherent moisture, and increased calorific value and fixed carbon content. After upgrading, pore distribution extended to micropore region, oxygen functional groups were reduced and destroyed, and the apparent aromaticity increased suggesting an improvement in the coal rank. Based on thermogravimetric analysis, the combustion processes of upgraded coals were delayed toward the high temperature region, and the temperatures of ignition, peak and burnout increased. Based on the average combustion rate and comprehensive combustion parameter, the upgraded coals performed better compared with raw brown coals and a high rank coal. In ignition and burnout segments, the activation energy increased but exhibited a decrease in the combustion stage.

Experimental study of desulfurization of Zhong Liang Shau high sulfur coal by flotation

Energy Technology Data Exchange (ETDEWEB)

Jiang, Z.; Huang, B.; Cao, J. [China University of Mining and Technology (China). Beijing Graduate School

1994-12-01

Emission of large amount of SO{sub 2} from combustion of high sulfur coal causes serious environmental pollution. Pre-combustion desulfurization of high sulfur coal has become a necessity. This paper reports test results of fine coal desulfurization with different flotation technology and the effect of pyrite depressant. Test work showed that when the coal sample from Zhong Liang Shau was processed with a Free Jet Flotation Column its pyritic sulfur content was reduced from 3.08% to 0.84%, with 72.22% recovery of combustible matter in clean coal. The concept of Desulfurization Efficiency Index E{sub ds} for comprehensive evaluation of desulfurization process is proposed, which is defined as the product of the ratio of sulfur content reduction of clean coal and the recovery of combustible matters. 6 refs., 4 figs., 3 tabs.

CoalVal-A coal resource valuation program

Science.gov (United States)

Rohrbacher, Timothy J.; McIntosh, Gary E.

2010-01-01

; operating cost per ton; and discounted cash flow cost per ton to mine and process the resources. Costs are calculated as loaded in a unit train, free-on-board the tipple, at a rate of return prescribed by the evaluator. The recoverable resources (in short tons) may be grouped by incremental cost over any range chosen by the user. For example, in the Gillette coalfield evaluation, the discounted cash flow mining cost (at an 8 percent rate of return) and its associated tonnage may be grouped by any applicable increment (for example, $0.10 per ton, $0.20 per ton, and so on) and using any dollar per ton range that is desired (for example, from $4.00 per ton to $15.00 per ton). This grouping ability allows the user to separate the coal reserves from the nonreserve resources and to construct cost curves to determine the effects of coal market fluctuations on the availability of coal for fuel whether for the generation of electricity or for coal-to-liquids processes. Coking coals are not addressed in this report.

Improvement in water-slurry circulation at the Chumakovskaya coal preparation plant

Energy Technology Data Exchange (ETDEWEB)

Nabokov, A.K.; Fedotov, B.P.; Mitlash, V.V.

1988-02-01

The Chumakovskaya coal preparation plant (Donetskugleobogashchenie association) was put into operation in 1935. It processes 570 t/h of coal slurry with an ash content of 38.6% and produces grade T coal for coking and power generation. Coal preparation technology used is described. Shortcomings of the system cause 130 kg of high ash slurries to be recirculated per m/sup 3/ of hydrocyclone drain. Mathematical analysis of the present process and of two improved variants is presented. The analysis permits variants for clarification of the recirculated water to be developed and evaluated and the best one to be selected. The optimum variant permits the amount of thin recirculated slurry to be reduced to 48% and the amount of granular slurry to 13%. Implementation of this variant at the Chumakovskaya coal preparation plant will ensure annual savings of 20,000 rubles.

Selection of an Appropriate Mechanized Mining Technical Process for Thin Coal Seam Mining

Directory of Open Access Journals (Sweden)

Chen Wang

2015-01-01

Full Text Available Mechanized mining technical process (MMTP related to the control method of the shearer is a vital process in thin coal seam mining operations. An appropriate MMTP is closely related to safety, productivity, labour intensity, and efficiency. Hence, the evaluation of alternative MMTP is an important part of the mining design. Several parameters should be considered in MMTP evaluation, so the evaluation is complex and must be compliant with a set of criteria. In this paper, two multiple criteria decision-making (MCDM methods, Analytic Hierarchy Process (AHP and Preference Ranking Organization Method for Enrichment Evaluation (PROMETHEE, were adopted for this evaluation. Then, the most appropriate MMTP for a thin coal seam working face was selected in China.

Pelletization of fine coals. Final report

Energy Technology Data Exchange (ETDEWEB)

Sastry, K.V.S.

1995-12-31

Coal is one of the most abundant energy resources in the US with nearly 800 million tons of it being mined annually. Process and environmental demands for low-ash, low-sulfur coals and economic constraints for high productivity are leading the coal industry to use such modern mining methods as longwall mining and such newer coal processing techniques as froth flotation, oil agglomeration, chemical cleaning and synthetic fuel production. All these processes are faced with one common problem area--fine coals. Dealing effectively with these fine coals during handling, storage, transportation, and/or processing continues to be a challenge facing the industry. Agglomeration by the unit operation of pelletization consists of tumbling moist fines in drums or discs. Past experimental work and limited commercial practice have shown that pelletization can alleviate the problems associated with fine coals. However, it was recognized that there exists a serious need for delineating the fundamental principles of fine coal pelletization. Accordingly, a research program has been carried involving four specific topics: (i) experimental investigation of coal pelletization kinetics, (ii) understanding the surface principles of coal pelletization, (iii) modeling of coal pelletization processes, and (iv) simulation of fine coal pelletization circuits. This report summarizes the major findings and provides relevant details of the research effort.

Prospect of coal liquefaction in Indonesia

International Nuclear Information System (INIS)

Hartiniati; Dasuki, A.S.; Artanto, Yu.; Sulaksono, D.; Gunanjar

1997-01-01

With the current known oil reserves of about 11 billion barrel and annual production of approximately 500 million barrel, the country's oil reserves will be depleted by 2010, and Indonesia would have become net oil importer if no major oil fields be found somewhere in the archipelago. Under such circumstances the development of new sources of liquid fuel becomes a must, and coal liquefaction can be one possible solution for the future energy problem in Indonesia, particularly in the transportation sector due to the availability of coal in huge amount. This paper present the prospect of coal liquefaction in Indonesia and look at the possibility of integrating the process with HTR as a heat supplier. Evaluation of liquidability of several low grade Indonesian coals will also be presented. Coal from South Banko-Tanjung Enim is found to be one of the most suitable coal for liquefaction. Several studies show that an advanced coal liquefaction technology recently developed has the potential to reduce not only the environmental impact but also the production cost. The price of oil produced in the year 2000 is expected to reach US $ 17.5 ∼ 19.2/barrel and this will compete with the current oil price. Not much conclusion can be drawn from the idea of integrating HTR with coal liquefaction plant due to limited information available. (author). 7 figs, 3 tabs

Biodesulphurisation of high sulphur coal by heap leaching

Energy Technology Data Exchange (ETDEWEB)

J. Cara; M.T. Carballo; A. Moran; D. Bonilla; O. Escolano; F.J. Garcia Frutos [Universidad de Leon, Leon (Spain). Departamento de Ingenieria Quimica

2005-10-01

The biodesulphurisation of coal carried out in pile could be an interesting option to clean coal. In view of the good results obtained in biodesulphurisation test column at lab scale on a sample of semianthracite coal that proceed of an industrial plant with a high sulphur content, mainly pyritic sulphur, the feasibility of the process at pilot plant scale was studied. The pile was formed with 6 ton of gravity middlings coal sample with a grain size -12+0.5 mm from S.A. Hullera Vasco-Leonesa industrial plant. The coal has a total sulphur content of 3.78% and a pyritic sulphur content of 2.88%, the rest of sulphur is organic sulphur. The biodesulphurisation process in pilot plant follows three stages: stabilization of the pile, biodesulphurisation and washing. Heap was sampled twice during stabilisation stage, at the end of desulphurisation process and finally once washed. A pyritic sulphur removal of 39% and total sulphur removal of 23% was obtained. To complete the bioleaching process, the treatment of purge of leachate was carried out with the objective to recycling to head of process. The best treatment was a pre-treatment of the leachate until pH 4, and further treatment by reverse osmosis of the clarified water. Comparing this process with conventional precipitation to reach disposal limits, the reagents consumption and sludges were reduced considerably and due to the high quality of permeate it permits to recycle it to head of process. 18 refs., 6 figs., 6 tabs.

Dispatcher's monitoring systems of coal preparation processes. Systemy dyspozytorskiej kontroli procesow wzbogacania wegla

Energy Technology Data Exchange (ETDEWEB)

Cierpisz, S [Politechnika Slaska, Gliwice (Poland); Cierpisz, T; Glowacki, D; Puczylowski, T [Min-Tech Sp. z o.o., Katowice (Poland)

1994-08-01

The computer-based control and dispatcher's monitoring systems for coal preparation plants are described. The article refers to the local automation systems of coal blending production, control systems of heavy media separation process and dispatcher's visualization systems of technological lines operation. The effects of implementation of the above mentioned systems as well as some experiences gained at the designing and operational stages are given. (author). 2 refs., 6 figs.

Production of gasoline from coal or natural gas by the methanol-to-gasoline process

Energy Technology Data Exchange (ETDEWEB)

Heinritz-Adrian, M.; Brandl, A.; Zhoa, Xinjin; Tabak, S. [Uhde GmbH, Dortmund (Germany)

2007-07-01

After discussing the basis of the methanol-to-gas (MTG) process, the fixed bed and fluid bed versions are described. The Motunui and MTG complex near Montunui, New Zealand that methanol uses natural gas is briefly described. Shanxi Jincheng, Anthracite Coal Mining Co. is currently building its first coal-based MTG plant. 7 refs., 2 tabs.

Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

Energy Technology Data Exchange (ETDEWEB)

Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

1989-01-01

Explains the Zittau technology of combined flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators to be equipped with this technology have 6.5 or 10 t/h steam capacity and are intended for combustion of low-grade brown coal (8.2 MJ/kg). An industrial 6.5 t/h prototype steam generator is in operation and it achieves 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), which amounts to economizing 2,400 t/a brown coal equivalent over 4,000 annual operating hours. The second variant recovers 6.5% of waste heat, requiring less investment by installing smaller heat exchangers than used in the first variant. All three variants have contact spray separators, suction units and suspension preparation equipment. Flue gas suspension scrubbing is carried out with fly ash produced by the steam generator. This ash is capable of absorbing 50 to 70% of flue gas SO{sub 2}. Supply of additional ash from other plants achieve a further 25% SO{sub 2} removal; a higher desulfurization degree is obtained by adding limestone to suspensions. 5 refs.

Variability of Mercury Content in Coal Matter From Coal Seams of The Upper Silesia Coal Basin

Science.gov (United States)

Wierzchowski, Krzysztof; Chećko, Jarosław; Pyka, Ireneusz

2017-12-01

The process of identifying and documenting the quality parameters of coal, as well as the conditions of coal deposition in the seam, is multi-stage and extremely expensive. The taking and analyzing of seam samples is the method of assessment of the quality and quantity parameters of coals in deep mines. Depending on the method of sampling, it offers quite precise assessment of the quality parameters of potential commercial coals. The main kind of seam samples under consideration are so-called "documentary seam samples", which exclude dirt bands and other seam contaminants. Mercury content in coal matter from the currently accessible and exploited coal seams of the Upper Silesian Coal Basin (USCB) was assessed. It was noted that the mercury content in coal seams decreases with the age of the seam and, to a lesser extent, seam deposition depth. Maps of the variation of mercury content in selected lithostratigraphic units (layers) of the Upper Silesian Coal Basin have been created.

Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980

Energy Technology Data Exchange (ETDEWEB)

Zabetakis, M.G.

1980-12-01

This report describes the continuation of work done to develop the BCR TRI-GAS multiple fluidized-bed gasification process. The objective is the gasification of all ranks of coals with the only product being a clean, low-Btu fuel gas. Design and construction of a 100 lb/h process and equipment development unit (PEDU) was completed on the previous contract. The process consists of three fluid-bed reactors in series, each having a specific function: Stage 1 - pretreatment; Stage 2- - gasification; Stage 3 - maximization of carbon utilization. Under the present contract, 59 PEDU tests have been conducted. A number of these were single-stage tests, mostly in Stage 1; however, integrated PEDU tests were conducted with a western coal (Rosebud) and two eastern coals (Illinois No. 6 and Pittsburgh seam). Both Rosebud and Pittsburgh seam coals were gasified with the PEDU operating in the design mode. Operation with Illinois No. 6 seam coal was also very promising; however, time limitations precluded further testing with this coal. One of the crucial tasks was to operate the Stage 1 reactor to pretreat and devolatilize caking coals. By adding a small amount of air to the fluidizing gas, the caking properties of the coal can be eliminated. However, it was also desirable to release a high percentage of the volatile matter from the coal in this vessel. To accomplish this, the reactor had to be operated above the agglomerating temperature of caking coals. By maintaining a low ratio of fresh to treated coal, this objective was achieved. Both Illinois No. 6 and Pittsburgh seam coals were treated at temperatures of 800 to 900 F without agglomerating in the vessel.

The 3R anthracite clean coal technology: Economical conversion of brown coal to anthracite type clean coal by low temperature carbonization pre-treatment process

Directory of Open Access Journals (Sweden)

Someus Edward

2006-01-01

Full Text Available The preventive pre-treatment of low grade solid fuels is safer, faster, better, and less costly vs. the "end-of-the-pipe" post treatment solutions. The "3R" (Recycle-Reduce-Reuse integrated environment control technology provides preventive pre-treatment of low grade solid fuels, such as brown coal and contaminated solid fuels to achieve high grade cleansed fuels with anthracite and coke comparable quality. The goal of the 3R technology is to provide cost efficient and environmentally sustainable solutions by preventive pre-treatment means for extended operations of the solid fuel combustion power plants with capacity up to 300 MWe power capacities. The 3R Anthracite Clean Coal end product and technology may advantageously be integrated to the oxyfuel-oxy-firing, Foster Wheeler anthracite arc-fired utility type boiler and Heat Pipe Reformer technologies in combination with CO2 capture and storage programs. The 3R technology is patented original solution. Advantages. Feedstock flexibility: application of pre-treated multi fuels from wider fuel selection and availability. Improved burning efficiency. Technology flexibility: efficient and advantageous inter-link to proven boiler technologies, such as oxyfuel and arcfired boilers. Near zero pollutants for hazardous-air-pollutants: preventive separation of halogens and heavy metals into small volume streams prior utilization of cleansed fuels. >97% organic sulphur removal achieved by the 3R thermal pre-treatment process. Integrated carbon capture and storage (CCS programs: the introduction of monolitic GHG gas is improving storage safety. The 3R technology offers significant improvements for the GHG CCS conditions. Cost reduction: decrease of overall production costs when all real costs are calculated. Improved safety: application of preventive measures. For pre-treatment a specific purpose designed, developed, and patented pyrolysis technology used, consisting of a horizontally arranged externally

Development of direct observation aparatus of coal carbonization process by x-ray computerized tomography method

International Nuclear Information System (INIS)

Sakawa, Mitsuhiro; Shiraishi, Katsuhiko; Sakurai, Yoshihisa; Shimomura, Yasuto

1987-01-01

Coke production by chamber ovens has a long history and efforts are being continued to make the manufacturing process efficient and to preserve the environment. In this production by this method, however, it is hardly possible to obtain direct information during coal carbonization. Since the elements that compose coal and coke are carbon, hydrogen, oxygen, etc. and are similar to those of the human body, authors has developed a coke oven that permits the direct observation of the coal carbonization process using a soft X-ray computerized tomography (CT) apparatus used in medical treatment. The following phenomena can be observed as images by the coke oven for the CT method : 1) Changes in the bulk density of charge coal (including the difference in the water content), 2) Width of the plastic layer and movement of the plastic layer in the coke oven chamber, 3) Expansion and shrinkage of the charge in the coke oven chamber, 4) Initiation and growth of cracks. (author)

Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992

Energy Technology Data Exchange (ETDEWEB)

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-12-31

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Industrial use of coal and clean coal technology

Energy Technology Data Exchange (ETDEWEB)

Leibson, I; Plante, J J.M.

1990-06-01

This report builds upon two reports published in 1988, namely {ital The use of Coal in the Industrial, Commercial, Residential and Transportation Sectors} and {ital Innovative Clean Coal Technology Deployment}, and provides more specific recommendations pertaining to coal use in the US industrial sector. The first chapter addresses industrial boilers which are common to many industrial users. The subsequent nine chapters cover the following: coke, iron and steel industries; aluminium and other metals; glass, brick, ceramic, and gypsum industries; cement and lime industries; pulp and paper industry; food and kindred products; durable goods industry; textile industry; refining and chemical industry. In addition, appendices supporting the contents of the study are provided. Each chapter covers the following topics as applicable: energy overview of the industry sector being discussed; basic processes; foreign experience; impediments to coal use; incentives that could make coal a fuel of choice; current and projected use of clean coal technology; identification of coal technology needs; conclusions; recommendations.

Development of biological coal gasification (MicGAS process). Final report, May 1, 1990--May 31, 1995

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-12-31

ARCTECH has developed a novel process (MicGAS) for direct, anaerobic biomethanation of coals. Biomethanation potential of coals of different ranks (Anthracite, bitumious, sub-bitumious, and lignites of different types), by various microbial consortia, was investigated. Studies on biogasification of Texas Lignite (TxL) were conducted with a proprietary microbial consortium, Mic-1, isolated from hind guts of soil eating termites (Zootermopsis and Nasutitermes sp.) and further improved at ARCTECH. Various microbial populations of the Mic-1 consortium carry out the multi-step MicGAS Process. First, the primary coal degraders, or hydrolytic microbes, degrade the coal to high molecular weight (MW) compounds. Then acedogens ferment the high MW compounds to low MW volatile fatty acids. The volatile fatty acids are converted to acetate by acetogens, and the methanogens complete the biomethanation by converting acetate and CO{sub 2} to methane.

Warm Cleanup of Coal-Derived Syngas: Multicontaminant Removal Process Demonstration

Energy Technology Data Exchange (ETDEWEB)

Spies, Kurt A.; Rainbolt, James E.; Li, Xiaohong S.; Braunberger, Beau; Li, Liyu; King, David L.; Dagle, Robert A.

2017-02-15

Warm cleanup of coal- or biomass-derived syngas requires sorbent and catalytic beds to protect downstream processes and catalysts from fouling. Sulfur is particularly harmful because even parts-per-million amounts are sufficient to poison downstream synthesis catalysts. Zinc oxide (ZnO) is a conventional sorbent for sulfur removal; however, its operational performance using real gasifier-derived syngas and in an integrated warm cleanup process is not well reported. In this paper, we report the optimal temperature for bulk desulfurization to be 450oC, while removal of sulfur to parts-per-billion levels requires a lower temperature of approximately 350oC. Under these conditions, we found that sulfur in the form of both hydrogen sulfide and carbonyl sulfide could be absorbed equally well using ZnO. For long-term operation, sorbent regeneration is desirable to minimize process costs. Over the course of five sulfidation and regeneration cycles, a ZnO bed lost about a third of its initial sulfur capacity, however sorbent capacity stabilized. Here, we also demonstrate, at the bench-scale, a process and materials used for warm cleanup of coal-derived syngas using five operations: 1) Na2CO3 for HCl removal, 2) regenerable ZnO beds for bulk sulfur removal, 3) a second ZnO bed for trace sulfur removal, 4) a Ni-Cu/C sorbent for multi-contaminant inorganic removal, and 5) a Ir-Ni/MgAl2O4 catalyst employed for ammonia decomposition and tar and light hydrocarbon steam reforming. Syngas cleanup was demonstrated through successful long-term performance of a poison-sensitive, Cu-based, water-gas-shift catalyst placed downstream of the cleanup process train. The tar reformer is an important and necessary operation with this particular gasification system; its inclusion was the difference between deactivating the water-gas catalyst with carbon deposition and successful 100-hour testing using 1 LPM of coal-derived syngas.

Coke from partially briquetted preheated coal mixtures

Energy Technology Data Exchange (ETDEWEB)

Belitskii, A.N.; Sklyar, M.G.; Toryanik, Eh.I.; Bronshtein, A.P.

1988-07-01

Analyzes effects of partial coal charge briquetting on coking and on quality of coke for metallurgy. Effects of mixing hot coal briquets on temperature and moisture of coal were investigated on an experimental scale in a coking plant. Coal with a moisture content of 12% was used. Coking mixture consisted of 30% briquets and 70% crushed coal. Fifteen minutes after briquet mixing with coal, the mean coal charge temperature increased to 100-105 C and moisture content was lower than 2-5%. Results of laboratory investigations were verified by tests on a commercial scale. Experiments showed briquetting of weakly caking or non-caking coal charge components to be an efficient way of preventing coke quality decline. Adding 15-20% briquets consisting of weakly caking coal did not influence coke quality. Mixing hot coal briquets reduced moisture content in crushed coal, increased its temperature and reduced coking time.

Analysis of ecological environment impact of coal exploitation and utilization

Science.gov (United States)

Zhang, Baoliu; Luo, Hong; Lv, Lianhong; Wang, Jian; Zhang, Baoshi

2018-02-01

Based on the theory of life cycle assessment, the ecological and environmental impacts of coal mining, processing, utilization and transportation will be analyzed, with analysing the status of china’s coal exploitation and utilization as the basis, it will find out the ecological and environmental impact in the development and utilization of coal, mainly consist of ecological impact including land damage, water resource destructionand biodiversity loss, etc., while the environmental impact include air, water, solid waste pollutions. Finally with a summary of the ecological and environmental problems, to propose solutionsand countermeasures to promote the rational development and consumption of coal, as well as to reduce the impact of coal production and consumption on the ecological environment, finally to achieve the coordinated development of energy and the environment.

An overview of the geological controls in underground coal gasification

Science.gov (United States)

Mohanty, Debadutta

2017-07-01

Coal’s reign will extend well into this millennium as the global demand for coal is expected to increase on average by 2-1% per year through 2019. Enhanced utilization of the domestic coal resource through clean coal technologies is necessary to meet the energy needs while achieving reduced emissions. Underground coal gasification (UCG) is one of such potential technologies. Geology of the area plays decisive role throughout the life of a UCG project and imperative for every phase of the project cycle starting from planning, site selection, design to cessation of operations and restoration of the site. Impermeable over/underlying strata with low porosity and less deformation are most suitable for UCG processes as they act as seal between the coal seam and the surrounding aquifers while limiting the degree of subsidence. Inrush of excess water into the gasification chamber reduces the efficacy of the process and may even quench the reactions in progress. Presence of fresh water aquifer in the vicinity of target coal seam should be abandoned in order to avoid groundwater contamination. UCG is not a proven technology that is still evolving and there are risks that need to be monitored and managed. Effective shutdown programme should intend at minimising the post-burn contaminant generation by flushing out potential organic and inorganic contaminants from the underground strata and treating contaminants, and to restore ground water quality to near baseline conditions.

Characterization of airborne float coal dust emitted during continuous mining, longwall mining and belt transport.

Science.gov (United States)

Shahan, M R; Seaman, C E; Beck, T W; Colinet, J F; Mischler, S E

2017-09-01

Float coal dust is produced by various mining methods, carried by ventilating air and deposited on the floor, roof and ribs of mine airways. If deposited, float dust is re-entrained during a methane explosion. Without sufficient inert rock dust quantities, this float coal dust can propagate an explosion throughout mining entries. Consequently, controlling float coal dust is of critical interest to mining operations. Rock dusting, which is the adding of inert material to airway surfaces, is the main control technique currently used by the coal mining industry to reduce the float coal dust explosion hazard. To assist the industry in reducing this hazard, the Pittsburgh Mining Research Division of the U.S. National Institute for Occupational Safety and Health initiated a project to investigate methods and technologies to reduce float coal dust in underground coal mines through prevention, capture and suppression prior to deposition. Field characterization studies were performed to determine quantitatively the sources, types and amounts of dust produced during various coal mining processes. The operations chosen for study were a continuous miner section, a longwall section and a coal-handling facility. For each of these operations, the primary dust sources were confirmed to be the continuous mining machine, longwall shearer and conveyor belt transfer points, respectively. Respirable and total airborne float dust samples were collected and analyzed for each operation, and the ratio of total airborne float coal dust to respirable dust was calculated. During the continuous mining process, the ratio of total airborne float coal dust to respirable dust ranged from 10.3 to 13.8. The ratios measured on the longwall face were between 18.5 and 21.5. The total airborne float coal dust to respirable dust ratio observed during belt transport ranged between 7.5 and 21.8.

Coal pump

Science.gov (United States)

Bonin, John H.; Meyer, John W.; Daniel, Jr., Arnold D.

1983-01-01

A device for pressurizing pulverized coal and circulating a carrier gas is disclosed. This device has utility in a coal gasification process and eliminates the need for a separate collection hopper and eliminates the separate compressor.

Fuel production from microwave assisted pyrolysis of coal with carbon surfaces

International Nuclear Information System (INIS)

Mushtaq, Faisal; Mat, Ramli; Ani, Farid Nasir

2016-01-01

Highlights: • MW heating of coal was carried out with uniformly distributed carbon surfaces. • The effects of carbon loading, MW power and N 2 flow rate were investigated. • Heating profile, pyrolysis products are influenced by the process variables. • Highest coal-tar obtained when final temperature sustained for longer duration. • Coal-tar is mainly composed of aromatics and saturated aliphatics hydrocarbons. - Abstract: In this study, coal solids were subjected to Microwave (MW) pyrolysis conditions. Coconut Activated Carbon (CAC) solids used as a MW absorber was distributed uniformly over coal solids to reduce hotspots. Three process parameters; CAC loading, MW power and N 2 flow rate were studies on pyrolysis heating performance. The highest coal-tar yield of 18.59 wt% was obtained with 600 W, 75 wt% CAC loading and 4 Liter per Minute (LPM) of N 2 flow rate. This improved coal-tar yield is mainly of the fact that higher MW power and CAC loading produced sustained pyrolysis conditions for longer duration for the complete conversion of pyrolysis solids. The coal-tar was composed mainly of aromatics (naphthalenes, benzenes and xylene) and saturated aliphatics (alkanes and alkenes) hydrocarbons. The gas produced from pyrolysis of coal is mainly of H 2 40.23–65.22 vol%.

Removal of organic and inorganic sulfur from Ohio coal by combined physical and chemical process. Final report

Energy Technology Data Exchange (ETDEWEB)

Attia, Y.A.; Zeky, M.El.; Lei, W.W.; Bavarian, F.; Yu, S. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

1989-04-28

This project consisted of three sections. In the first part, the physical cleaning of Ohio coal by selective flocculation of ultrafine slurry was considered. In the second part, the mild oxidation process for removal of pyritic and organic sulfur.was investigated. Finally, in-the third part, the combined effects of these processes were studied. The physical cleaning and desulfurization of Ohio coal was achieved using selective flocculation of ultrafine coal slurry in conjunction with froth flotation as flocs separation method. The finely disseminated pyrite particles in Ohio coals, in particular Pittsburgh No.8 seam, make it necessary to use ultrafine ({minus}500 mesh) grinding to liberate the pyrite particles. Experiments were performed to identify the ``optimum`` operating conditions for selective flocculation process. The results indicated that the use of a totally hydrophobic flocculant (FR-7A) yielded the lowest levels of mineral matters and total sulfur contents. The use of a selective dispersant (PAAX) increased the rejection of pyritic sulfur further. In addition, different methods of floc separation techniques were tested. It was found that froth flotation system was the most efficient method for separation of small coal flocs.

Upgraded Coal Interest Group -- A vision for coal-based power in 1999 and beyond

International Nuclear Information System (INIS)

Hughes, E.; Battista, J.; Stopek, D.; Akers, D.

1999-01-01

The US is at a critical junction. Global competition is now a reality for a large number of US businesses and, ultimately, almost all US businesses will compete to one degree or another in the global marketplace. Under these circumstances, maintaining and improving the standard of living of US citizens requires a plentiful supply of low-cost electric energy to reduce the cost of providing goods and services both in the US an abroad. At the same time, segments of the public demand increased environmental restrictions on the utility industry. If the electric utility industry is to successfully respond to the goals of reducing electricity costs, maintaining reliability, and reducing emissions, fuels technology research is critical. For coal-fired units, fuel cost typically represents from 60--70% of operating costs. Reducing fuel cost, reduces operating costs. This can provide revenue that could be used to finance emissions control systems or advanced type of boilers resulting from post-combustion research. At the same time, improving coal quality reduces emissions from existing boilers without the need for substantial capital investment by the utility. If quality improvements can be accomplished with little or no increase in fuel costs, an immediate improvement in emissions can be achieved without an increase in electricity costs. All of this is directly dependent on continued and expanded levels of research on coal with the cooperation and partnership between government and industry. The paper describes enhanced fuel technologies (use of waste coal, coal water slurries, biomass/composite fuels, improved dewatering technologies, precombustion control of HAPs, dry cleaning technologies, and international coal characterization) and enhanced emission control technologies

Coal conversion processes. Quarterly report, December 13, 1983-March 12, 1984

Energy Technology Data Exchange (ETDEWEB)

Cobb, J.T. Jr.; Biloen, P.; Holder, G.D.; Klinzing, G.E.; Tierney, J.W.

1984-05-01

Experimental work is continuing on four separate projects related to coal conversion processes. The direct digital control of exothermic multiphase reactions is being studied in an experimental adiabatic flow reactor. The existence of two stable steady states for the Fischer-Tropsch reaction network at the same temperature and feed condition has been verified and quantified. Various absorbents for SO/sub 2/ and NO/sub X/ are being studied. The absorption of NO/sub 2/ by methanol and N-cyclohexyl-2-pyrrolidone has been extensively examined. Preliminary data have been obtained with triethylene-tetraamine. Hindered amines will be studied next. Procedures for the preparation of liquid membranes have been tested and the incorporation of hindered amines in them will now be examined. Isotopic switching is being used to study the way in which promoters affect supported metal catalysts. With improved resolution from the mass spectrometer, early quantitative results give indications of three different surface species and of non-statistical ingrowth of /sup 13/C into the product molecules. A program for the study of the extraction of coal and oil shale using supercritical fluids is being carried out. The effect of the presence of piperidine on the amount of toluene solubles produced by supercritical extraction of coal with toluene/piperidine mixture has been determined. A new kinetic model for the extraction/liquefaction of coal by supercritical toluene and THF has been developed and proven satisfactory. Bruceton coal and Hi Na lignite have been extracted with supercritical water. 3 references, 7 figures, 6 tables.

Study on acoustic-electric-heat effect of coal and rock failure processes under uniaxial compression

Science.gov (United States)

Li, Zhong-Hui; Lou, Quan; Wang, En-Yuan; Liu, Shuai-Jie; Niu, Yue

2018-02-01

In recent years, coal and rock dynamic disasters are becoming more and more severe, which seriously threatens the safety of coal mining. It is necessary to carry out an depth study on the various geophysical precursor information in the process of coal and rock failure. In this paper, with the established acoustic-electric-heat multi-parameter experimental system of coal and rock, the acoustic emission (AE), surface potential and thermal infrared radiation (TIR) signals were tested and analyzed in the failure processes of coal and rock under the uniaxial compression. The results show that: (1) AE, surface potential and TIR have different response characteristics to the failure process of the sample. AE and surface potential signals have the obvious responses to the occurrence, extension and coalescence of cracks. The abnormal TIR signals occur at the peak and valley points of the TIR temperature curve, and are coincident with the abnormities of AE and surface potential to a certain extent. (2) The damage precursor points and the critical precursor points were defined to analyze the precursor characteristics reflected by AE, surface potential and TIR signals, and the different signals have the different precursor characteristics. (3) The increment of the maximum TIR temperature after the main rupture of the sample is significantly higher than that of the average TIR temperature. Compared with the maximum TIR temperature, the average TIR temperature has significant hysteresis in reaching the first peak value after the main rapture. (4) The TIR temperature contour plots at different times well show the evolution process of the surface temperature field of the sample, and indicate that the sample failure originates from the local destruction.

Development of a Coal Quality Expert

Energy Technology Data Exchange (ETDEWEB)

None

1998-06-20

ABB Power Plant Laboratories Combustion Engineering, Inc., (ABB CE) and CQ Inc. completed a broad, comprehensive program to demonstrate the economic and environmental benefits of using higher quality U.S. coals for electrical power generation and developed state-of-the-art user-friendly software--Coal Quality Expert (CQE)-to reliably predict/estimate these benefits in a consistent manner. The program was an essential extension and integration of R and D projects performed in the past under U.S. DOE and EPRI sponsorship and it expanded the available database of coal quality and power plant performance information. This software will permit utilities to purchase the lowest cost clean coals tailored to their specific requirements. Based on common interest and mutual benefit, the subject program was cosponsored by the U.S. DOE, EPRI, and eight U.S. coal-burning utilities. In addition to cosponsoring this program, EPN contributed its background research, data, and computer models, and managed some other supporting contracts under the terms of a project agreement established between CQ Inc. and EPRI. The essential work of the proposed project was performed under separate contracts to CQ Inc. by Electric Power Technologies (El?'T), Black and Veatch (B and V), ABB Combustion Engineering, Babcock and Wilcox (B and W), and Decision Focus, Inc. Although a significant quantity of the coals tied in the United States are now cleaned to some degree before firing, for many of these coals the residual sulfur content requires users to install expensive sulfur removal systems and the residual ash causes boilers to operate inefficiently and to require frequent maintenance. Disposal of the large quantities of slag and ash at utility plant sites can also be problematic and expensive. Improved and advanced coal cleaning processes can reduce the sulfur content of many coals to levels conforming to environmental standards without requiring post-combustion desulfurization systems. Also

Role of the Liquids From Coal process in the world energy picture

Energy Technology Data Exchange (ETDEWEB)

Frederick, J.P.; Knottnerus, B.A. [ENCOAL Corp., Gillette, WY (United States)

1997-12-31

ENCOAL Corporation, a wholly owned indirect subsidiary of Zeigler Coal Holding Company, has essentially completed the demonstration phase of a 1,000 Tons per day (TPD) Liquids From Coal (LFC{trademark}) plant near Gillette, Wyoming. The plant has been in operation for 4{1/2} years and has delivered 15 unit trains of Process Derived Fuel (PDF{trademark}), the low-sulfur, high-Btu solid product to five major utilities. Recent test burns have indicated the PDF{trademark} can offer the following benefits to utility customers: lower sulfur emissions, lower NO{sub x} emissions, lower utilized fuel costs to power plants, and long term stable fuel supply. More than three million gallons of Coal Derived Liquid (CDL{trademark}) have also been delivered to seven industrial fuel users and one steel mill blast furnace. Additionally, laboratory characteristics of CDL{trademark} and process development efforts have indicated that CDL{trademark} can be readily upgraded into higher value chemical feedstocks and transportation fuels. Commercialization of the LFC{trademark} is also progressing. Permit work for a large scale commercial ENCOAL{reg_sign} plant in Wyoming is now underway and domestic and international commercialization activity is in progress by TEK-KOL, a general partnership between SGI International and a Zeigler subsidiary. This paper covers the historical background of the project, describes the LFC{trademark} process and describes the worldwide outlook for commercialization.

Synthesis of beta-sialon from coal gangue

Energy Technology Data Exchange (ETDEWEB)

Luo, X.Y.; Sun, J.L.; Deng, C.J.; Hong, Y.R. [Beijing University Science & Technology, Beijing (China)

2003-01-01

It is worth studying the synthesis of beta-Sialon from coal gangue, because coal gangue is a waste of coal production and is a high quality kaolin contained carbon which is a perfect raw material of contained reducer itself for synthesis of beta-sialon. The study showed that a high conversion rate of 95% from coal gangue to beta-Sialon could be obtained by using process of carbothermal reduction nitridation when strictly controlling the thermodynamic conditions of synthesis. For controlling the synthesis conditions, the details of the effects of p(CO), P-O{sub 2} and T on the conversion rate of beta-sialon are discussed and the phase diagrams of oxygen pressure vs composition for Si{sub 3}N{sub 4}-A{sub l}N-Al{sub 2}O{sub 3}-SiO{sub 2} system at 1350, 1500, and 1600{sup o}C are constructed.

Sumpor u ugljenu (Sulphur in Coal

Directory of Open Access Journals (Sweden)

Rađenović, A.

2004-12-01

utilisation of coals with low sulphur concentrations (typically < 1 wt %, the removal of cleaning prior to utilisation. The methods for the removal of sulphur from coal can be divided into: physical, chemical and microbiological. The mineral sulphur components can be removed or reduced by commercial methods of coal washing, flotation and agglomeration. A number of chemical desulphurization for the removal of, both, pyritic and organic sulphur have been advocated. The chemical desulphurization methods however, have two major drawbacks. Namely, they are often expensive and they destroy the caking properties of coal. Certain microorganisms have been used to consume or convert selectively most of the pyritic sulphur as well as some of the organic sulphur in coal. The process is also cheaper than chemical desulphurization and does not affect the caking properties of coking coal.

Fossil fuels. Commercializing clean coal technologies

International Nuclear Information System (INIS)

Fultz, Keith O.; Sprague, John W.; Kirk, Roy J.; Clark, Marcus R. Jr.; Greene, Richard M.; Buncher, Carole S.; Kleigleng, Robert G.; Imbrogno, Frank W.

1989-03-01

Coal, an abundant domestic energy source, provides 25 percent of the nation's energy needs, but its use contributes to various types of pollution, including acid rain. The Department of Energy (DOE) has a Clean Coal Technology (CCT) program whose goal is to expand the use of coal in an environmentally safe manner by contributing to the cost of projects demonstrating the commercial applications of emerging clean coal technologies. Concerned about the implementation of the CCT program, the Chairman, Subcommittee on Energy and Power, House Committee on Energy and Commerce, requested GAO to report on (1) DOE's process of negotiating cooperative agreements with project sponsors, (2) changes DOE has made to the program, (3) the status of funded projects, and (4) the interrelationship between acid rain control proposals and the potential commercialization of clean coal technologies. Under the CCT program, DOE funds up to 50 percent of the cost of financing projects that demonstrate commercial applications of emerging clean coal technologies. DOE has conducted two solicitations for demonstration project proposals and is planning a third solicitation by May 1989. The Congress has appropriated $400 million for the first solicitation, or round one of the program, $575 million for round two, and $575 million for round three, for a total of $1.55 billion. For the round-one solicitation, DOE received 51 proposals from project sponsors. As of December 31, 1988, DOE had funded nine projects and was in the process of negotiating cooperative financial assistance agreements with sponsors of four projects. In September 1988, DOE selected 16 round-two projects from 55 proposals submitted and began the process of negotiating cooperative agreements with the project sponsors. The Congress has debated the need to reduce acid rain-causing emissions associated with fossil fuel combustion. The 100th Congress considered but did not enact about 20 acid rain control bills. On February 9, 1989

Computer-aided planning of brown coal seam mining in regard to coal quality

Energy Technology Data Exchange (ETDEWEB)

Ciesielski, R.; Lehmann, A.; Rabe, H.; Richter, S.

1988-09-01

Discusses features of the geologic SORVER software developed at the Freiberg Fuel Institute, GDR. The program processes geologic data from exploratory wells, petrographic characteristics of a coal seam model, technological mining parameters and coal quality requirements of consumers. Brown coal reserves of coking coal, gasification coal, briquetting coal and steam coal are calculated. Vertical seam profiles and maps of seam horizon isolines can be plotted using the program. Coal quality reserves along the surface of mine benches, mining block widths and lengths for excavators, maximum possible production of individual coal qualities by selective mining, and coal quality losses due to mining procedures are determined. The program is regarded as a means of utilizing deposit reserves more efficiently. 5 refs.

Quantum chemistry calculation and experimental study on coal ash fusion characteristics of coal blend

Energy Technology Data Exchange (ETDEWEB)

Chen Yushuang; Zhang Zhong-xiao; Wu Xiao-jiang; Li Jie; Guang Rong-qing; Yan Bo [University of Shanghai for Science and Technology, Shanghai (China). Department of Power Engineering

2009-07-01

The coal ash fusion characteristics of high fusibility coal blending with two low fusibility coals respectively were studied. The data were analyzed using quantum chemistry methods and experiment from micro-and macro-molecular structures. The results show that Ca{sup 2+}, as the electron acceptor, easily enters into the lattice of mullite, causing a transition from mullite to anorthite. Mullite is much more stable than anorthite. Ca{sup 2+} of anorthite occupies the larger cavities with the (SiO{sub 4}){sup 4-} tetrahedral or (AlO{sub 4}){sup 5-} tetrahedral rings respectively. Ca atom linked O weakens Si-O bond, leading ash fusion point to reduce effectively. The chemistry, reactivity sites and bond-formation characteristics of minerals can well explain the reaction mechanism refractory minerals and flux ash melting process at high temperature. The results of experiment are agreed with the theory analysis by using ternary phase diagrams and quantitative calculation. 27 refs., 9 figs., 3 tabs.

Coal gasification. Quarterly report, April--June 1977

Energy Technology Data Exchange (ETDEWEB)

None

1978-01-01

The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

Update of China economy and coal market

International Nuclear Information System (INIS)

Suen, H.

2010-01-01

This presentation discussed the surge in China's coal imports. The depressed demand for coal worldwide made huge tonnages available for the Chinese to buy at the same time that there was a willingness to sell coal more cheaply to compete with the Chinese domestic supply price and a coal shortage in China resulting from mine closures and consolidations. The Chinese Government is seeking to slow economic growth to control inflation and prevent an overheated economy. The government emphasis is on energy saving and emission reduction, production cuts at high energy consuming plants, the closure of outdated steel mills, and a restriction on power production. Steel production is expected to fall in the second half of the year as a result of surpluses. China's coal imports will increase in 2010; however, the consolidation process is now completed, and the new capacity will begin to be released in the second half of the year, ending the domestic coal shortage. The increase in the domestic market is constraining price increases. Premium hard coking coal (HCC) remains tight, but normal grade coals are in surplus and facing pressure to reduce prices. China's domestic coal prices form the bottom for the world coal market. Chinese import demand will continue, but demand is expected to gradually decline and be lower in 2011 as the domestic supply becomes sufficient. Nevertheless, China will always have a tremendous demand for coal and needs to import premium HCC. China adopted a quarterly price for the first time this year. 5 tabs., 4 figs.

Improving Competitiveness of U.S. Coal Dialogue

Energy Technology Data Exchange (ETDEWEB)

Kokkinos, Angelos [Energetics, Inc., Colubmia, MD (United States)

2018-02-01

The Improving Competitiveness of U.S. Coal Dialogue held in September 2017 explored a broad range of technical developments that have the potential to improve U.S. coal competitiveness in domestic and overseas markets. The workshop is one in a series of events hosted by DOE to gather expert input on challenges and opportunities for reviving the coal economy. This event brought together coal industry experts to review developments in a broad range of technical areas such as conventional physical (e.g. dense-medium) technologies, and dry coal treatments; thermal, chemical, and bio-oxidation coal upgrading technologies; coal blending; and applications for ultrafine coal and waste streams. The workshop was organized to focus on three main discussion topics: Challenges and Opportunities for Improving U.S. Coal Competitiveness in Overseas Markets, Mineral Processing, and Technologies to Expand the Market Reach of Coal Products. In each session, invited experts delivered presentations to help frame the subsequent group discussion. Throughout the discussions, participants described many possible areas of research and development (R&D) in which DOE involvement could help to produce significant outcomes. In addition, participants discussed a number of open questions—those that the industry has raised or investigated but not yet resolved. In discussing the three topics, the participants suggested potential areas of research and issues for further investigation. As summarized in Table ES-1, these crosscutting suggestions centered on combustion technologies, coal quality, coal processing, environmental issues, and other issues. The discussions at this workshop will serve as an input that DOE considers in developing initiatives that can be pursued by government and industry. This workshop generated strategies that described core research concepts, identified implementation steps, estimated benefits, clarified roles of government and industry, and outlined next steps. While

Coal -98

International Nuclear Information System (INIS)

Sparre, C.

1998-01-01

Energi, Haesselbyverket, has now invested in equipment for burning pellets instead of coal. In Linkoeping wastes of rubber are mixed with coal. Also Soederenergi AB has rebuilt their three coal boilers and replaced 100 % of the coal by peat and wood fuels. Coal is a reserve fuel. Several co-generation plants like Linkoeping, Norrkoeping, Uppsala and Oerebro use both coal and forest fuels. The use of coal is then concentrated to the electricity production. The average price of steam coal imported in Sweden in 1997 was 370 SEK/ton or 10 per cent higher than in 1996. For the world, the average import price fell to 46 USD/ton. The price fall was concentrated to the 4th quarter. The prices have continued to fall during 1998 as a result of the crisis in Asia. All Swedish plants meet their emission limits of dust, SO 2 and NO x given by county administrations or concession boards. The co-generation plants have all some sort of SO 2 -removal system. Mostly used is the wet-dry method. The biggest co-generation plant, Vaesteraas, has newly invested in a ca talytic NO x -cleaning system type SCR, which is reducing the emission level 80-90 %. Most other plants are using low NO x -burners or injection systems type SNCR, based on ammonium or urea, which are reducing the emissions 50-70 %. A positive effect of the recently introduced NO x -duties is a 60 % reduction compared to some years ago, when the duties were introduced. World hard coal production was about 3 800 tons in 1997, a minor increase compared to 1996. The coal demand in the OECD-countries has increased about 1.7 % yearly during the last ten years. The coal share of the energy supply is about 20% in the OECD-countries and 27% in the whole world. Several sources estimate a continuing growth during the next 20 years in spite of an increasing use of natural gas and nuclear power. The reason is a strong demand for electrical power in the Asian countries and the developing countries. However, greater efforts to minimize the

China and Indonesia Coal Trade Present and Future after the 2008 Financial Crisis

Directory of Open Access Journals (Sweden)

Chunchun Luo

2014-04-01

Full Text Available The policy of “zero tariff” has solved the problem of domestic coal using since 2008, but also raised the coal trade between China and Indonesia. However, some factors have affected on the coal trade in recent years, such as the Indonesian raising domestic demand reduced exports and Chinese policies for Indonesian coal imports controls. This article through to analysis the current situation and import and export capacity of the coal trade between China and Indonesia, utilizing the judgment index of regional economics, it is concluded that the comparative advantage of China and the degree of complementary, then illustrates the problems and solution suggestions in the process of coal trade between the two countries, finally prospects the coal trade of China and Indonesia.

Analysis of holding time variations to Ni and Fe content and morphology in nickel laterite limonitic reduction process by using coal-dolomite bed

Science.gov (United States)

Abdul, Fakhreza; Pintowantoro, Sungging; Yuwandono, Ridwan Bagus

2018-04-01

With the depletion of nickel sulfide ore resources, the nickel laterit processing become an attention to fulfill nickel world demans. Reducing laterite nickel by using a low cost carbonaceous reductan has proved produces high grade ferronickel alloy. In this research, reduction was carried out to low grade laterite nickel (limonite) with 1.25% nikel content by using CO gas reductant formed by reaction between coal and dolomite. Reduction process preceded by forming brickets mixture from limonit ore, coal, and Na2SO4, then the brickets placed inside crucible bed together with dolomit and reduced at temperature 1400 °C with holding time variations 4, 6, and 8 hours. EDX, XRD, and SEM test were carried out to find out the Ni and nickel grade after reduced, the phases that formed, and the morphology brickets after reduced. The reduction results shows that the highest increase on nickel grade was obtained by 8 hours holding time increasing 5.84 % from initial grade, and the highest recovery was obtained by 6 hours holding time with recovery 88.51 %. While the higest increase on Fe grade was obtained by 4 hours holding time, and the highest recovery Fe was obtained by 4 hours holding time with recovery 85.41%.

Measurement and modeling of advanced coal conversion processes. Twenty-first quarterly report, October 1, 1991--December 31, 1991

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G. [Advanced Fuel Research, Inc., East Hartford, CT (United States); Smoot, L.D.; Brewster, B.S. [Brigham Young Univ., Provo, UT (United States)

1991-12-31

The objective of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines.

Measurement and modeling of advanced coal conversion processes. 19th quarterly report, April 1, 1991--June 30, 1991

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G. [Advanced Fuel Research, Inc., East Hartford, CT (United States); Smoot, L.D.; Brewster, B.S. [Brigham Young Univ., Provo, UT (United States)

1991-09-25

The objectives of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines. (VC)

Coal - 96

International Nuclear Information System (INIS)

Sparre, C.

1996-09-01

The report deals mainly with coal consumption, but also gives some information about technology, environmental aspects and markets. Data have been collected by questionnaires or via telephone. The use of steam coal for heating was 0.8 Mtons (down 20% from 1994). Cogeneration plants were the main users. Taxes and environmental reasons cause a reduction of the coal use that will probably continue the next years. Use of steam coal in industry has been constant at a level of 0.7 Mtons. The import of metallurgical coal rests constant at a level of 1.6 Mtons. 1.2 Mtons of coke was produced, and 0.3 Mtons imported. The PFBC-plant at Vaertan, Stockholm used 0.13 Mtons of coal, while some coal fired power plants have been converted to peat and wood fuels. The average price of steam coal imported to Sweden in 1995 was 333 SEK/ton, 6% higher than in 1994. The contract prices for delivery 1996 are about the same as at the end of 1995. All cogeneration plants have some sort of SO 2 removal system, mostly wet-dry. The largest plant, at Vaesteraas, has recently invested in a SCR system for NO x removal. Most other plants are using low NO x burners or SNCR systems, based on ammonia or urea, which reduce the emissions 50 - 70%. Some statistic about the world coal market is also given in the report

Coal comes clean

International Nuclear Information System (INIS)

Minchener, A.

1991-01-01

Coal's status as the dominant fuel for electricity generation is under threat because of concern over the environmental impacts of acid rain and the greenhouse effect. Sulphur dioxide and nitrogen oxides cause acid rain and carbon dioxide is the main greenhouse gas. All are produced when coal is burnt. Governments are therefore tightening the emission limits for fossil-fuel power plants. In the United Kingdom phased reductions of sulphur dioxide and nitrogen oxides emissions are planned. It will be the responsibility of the power generator to take the necessary steps to reduce the emissions. This will be done using a number of technologies which are explained and outlined briefly - flue gas desulfurization, separation of coal into high and low-sulphur coal, direct desulfurization of coal, circulating fluidised bed combustion, integrated-gasification combined cycle systems and topping cycles. All these technologies are aiming at cleaner, more efficient combustion of coal. (UK)

Coal in Asia-Pacific. Vol.9. No.1. Third APEC Coal Flow Seminar

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-02-01

The Third APEC (Asia-Pacific Economic Cooperation) Coal Flow Seminar was held featuring regional investment strategies for coal, power infrastructure, and technology transfer in Terrigal, Australia in 26-28, November, 1996. This publication introduces the summary and the papers presented for the keynote speeches and the panels of this seminar. For the keynote speeches, `Investment requirements for steaming coal supplies in APEC member economies,` `Barriers to investment across the APEC regional coal chain,` `The role of advanced coal technologies in greenhouse gas abatement and financing its development and uptake,` `Investment in clean coal power plants,` and `Role of multilateral development banks in financing clean coal technologies to reduce greenhouse gas emission` were presented. In addition, summary and papers describing individual situations of APEC member economies are introduced. 59 refs., 42 figs., 37 tabs.

Processing Uranium-Bearing Materials Containing Coal and Loam

Energy Technology Data Exchange (ETDEWEB)

Civin, V; Prochazka, J [Research and Development Laboratory No. 3 of the Uranium Industry, Prague, Czechoslovakia (Czech Republic)

1967-06-15

Among the ores which are classified as low-grade in the CSSR are mixtures of coal and bentonitic loam of tertiary origin, containing approximately 0.1% U and with a moisture content at times well above 20-30%. The uranium is held mainly by the carbonaceous component. Conventional processing of these materials presents various difficulties which are not easily overcome. During leaching the pulp thickens and frequently becomes pasty, due to the presence of montmorillonites. Further complications arise from the high sorption capacity of the materials (again primarily due to montmorillonites) and poor sedimentation of the viscous pulps. In addition, the materials are highly refractory to the leaching agents. The paper presents experience gained in solving the problems of processing these ores. The following basic routes were explored: (1) separation of the carbonaceous and loamy components: The organic component appears to be the main activity carrier. Processing the concentrated material upon separation of the inactive or less active loam may not only remove the thixotropic behaviour but also substantially reduce the cost of the ore treatment; (2) 'liquifying' the pulps or preventing the thickening of the pulp by addition of suitable agents; (3) joint acid or carbonate processing of the materials in question with current ore types; (4) removal or suppression of thixotropic behaviour by thermal pretreatment of the material; and (5) application of the 'acid cure' method. The first method appears to be the most effective, but it presents considerable difficulties due to the extreme dispersion of the carbonaceous phase and further research is being carried out. Methods 2 and 3 proved to be unacceptable. Method 4, which includes roasting at 300-400{sup o}C, is now being operated on an industrial scale. The final method has also shown definite advantages for particular deposits of high montmorillonite content material. (author)

Geochemistry of coals, coal ashes and combustion wastes from coal-fired power stations

International Nuclear Information System (INIS)

Vassilev, S.V.; Vassileva, C.G.

1997-01-01

Contents, concentration trends, and modes of occurrence of 67 elements in coals, coal ashes, and combustion wastes at eleven Bulgarian thermoelectric power stations (TPS) were studied. A number of trace elements in coal and coal ash have concentrations greater than their respective worldwide average contents (Clarke values). Trace elements are concentrated mainly in the heavy accessory minerals and organic matter in coal. In decreasing order of significance, the trace elements in coal may occur as: element-organic compounds; impurities in the mineral matter; major components in the mineral matter; major and impurity components in the inorganic amorphous matter; and elements in the fluid constituent. A number of trace elements in the waste products, similar to coal ashes, exceed known Clarke contents. Trace elements are mainly enriched in non-magnetic, heavy and fine-grained fractions of fly ash. They are commonly present as impurities in the glass phases, and are included in the crystalline components. Their accessory crystalline phases, element-organic compounds, liquid and gas forms, are of subordinate importance. Some elements from the chalcophile, lithophile and siderophile groups may release into the atmosphere during coal burning. For others, the combustion process appears to be a powerful factor causing their relative enrichment in the fly ash and rarely in the bottom ash and slag. 65 refs., 1 fig., 11 tabs

Trace and major element pollution originating from coal ash suspension and transport processes.

Science.gov (United States)

Popovic, A; Djordjevic, D; Polic, P

2001-04-01

Coal ash obtained by coal combustion in the "Nikola Tesla A" power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. Considering concentrations of seven trace elements as well as five major elements in extracts from a total of 12 samples, it can be concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport.

ARCHER HTR Technology in support of a Coal to Liquid Process – An Economic Feasibility View

International Nuclear Information System (INIS)

Stoker, P.W.; Fick, J.I.J.; Conradie, F.H.

2014-01-01

The paper considers the economics of coupling a European developed HTR (as conceptualized by project ARCHER) to a Coal-to-Liquid (CTL) process as typically used by Sasol, the biggest Coal-to-Liquid (CTL) producer in the world. The approach followed was to create a techno-economic baseline for an existing CTL process using mass and energy balances determined with Aspen Plus chemical modelling software. The economic performance of a typical 80,000 barrels per day synthetic crude oil plant was determined from first principles. The techno-economic baseline model was validated with reference to published product output data and audited financial results of a Sasol CTL plant located at Secunda, South Africa, as reported for the 2011 financial year. A number of schemes were identified to couple the European HTR plant to the CTL case study. Two schemes were studied in detail, while the remaining coupling schemes will be studied as part of the follow-on project NC2I-R (Nuclear Cogeneration Industrial Initiative – Research). Two Key Performance Indices were of interest, namely the Internal Rate of Return of a Nuclear supported CTL plant and the reduction of CO_2 emissions. The case where nuclear co-generation replaced electrical power bought from the grid, and also replaced all the steam currently produced by the burning coal with nuclear steam, yielded interesting conclusions: • The case study plant would need a total of 16 HTRs, each with a capacity of 265 MWth. • The coupling scheme would reduce CO_2 emissions by approximately 14.5 million ton/annum or 51 % of the current emissions of a 80,000 bbl/d plant. • The economic feasibility challenge for large scale deployment of nuclear energy in a Coal-to-Liquid application - where steam and electricity are to be generated from Nuclear energy, is to construct such a facility at an all -inclusive overnight cost not exceeding $3400/kWe. (author)

Trace and major element pollution originating from coal ash suspension and transport processes

Energy Technology Data Exchange (ETDEWEB)

Popovic, A.; Djordjevic, D.; Polic, P. [University of Belgrade, Belgrade (Yugoslavia). Faculty of Science, Dept. of Chemistry

2001-07-01

Coal ash obtained from Nikola Tesla A power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. It is concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport.

Coal cleaning: A viable strategy for reduced carbon emissions and improved environment in China?

OpenAIRE

Glomsrød, Solveig; Taoyuan, Wei

2003-01-01

Abstract: China is a dominant energy consumer in a global context and current energy forecasts emphasise that China’s future energy consumption also will rely heavily on coal. The coal use is the major source of the greenhouse gas CO2 and particles causing serious health damage. This paper looks into the question if coal washing might work as low cost strategy for both CO2 and particle emission reductions. Coal washing removes dirt and rock from raw coal, resulting in a coal pr...

Exploration of coal-based pitch precursors for ultra-high thermal conductivity graphite fibers. Final report

Energy Technology Data Exchange (ETDEWEB)

Deshpande, G.V. [Amoco Performance Products, Inc., Alpharetta, GA (United States)

1996-12-27

Goal was to explore the utility of coal-based pitch precursors for use in ultra high thermal conductivity carbon (graphite) fibers. From graphite electrode experience, it was established that coal-based pitches tend to form more highly crystalline graphite at lower temperatures. Since the funding was limited to year 1 effort of the 3 year program, the goal was only partially achieved. The coal-base pitches can form large domain mesophase in spite of high N and O contents. The mesophase reactivity test performed on one of the variants of coal-based pitch (DO84) showed that it was not a good candidate for carbon fiber processing. Optimization of WVU`s isotropic pitch process is required to tailor the pitch for carbon fiber processing. The hetero atoms in the coal pitch need to be reduced to improve mesophase formation.

Studies on the catalysts for coal liquefaction. ; Rheological studies of coal liquefaction process. Sekitan ekikayo shokubai ni kansuru kenkyu. ; Sekitan ekika process no rheology teki kenkyu

Energy Technology Data Exchange (ETDEWEB)

Muraoka, T; Oda, H; Yokokawa, C [Kansai University, Osaka (Japan). Faculty of Engineering

1991-11-07

Hydrogenolysis of different rank coals as Taiheiyo coal (75.7C%) and Pittston coal (85.4C%) were conducted in the presence of four kinds of catalysts (CuCrO4, Fe2O3+S, MoO3-TiO2 and MoS3-Al2O3) with an addition of tetralin as vehicle. The variation in viscosity in every reaction system was traced in the initial stage of the reaction by a torque meter attached to an autoclave. As a result, in every system, the torque decreased in the initial stage of temperature rise because of reduction of a solvent viscosity. The torque subsequently increased with temperature indicating two peaks before the following gradual decrease. In Taiheiyo coal, both peaks were low, and its coal conversion was more than 85%, while in Pittston coal, both peaks were sharp and high, and both subsequent torque reduction and coal conversion were smaller than those of Taiheiyo coal. 5 refs., 10 figs., 2 tabs.

Synergistic Effect of Co-utilization of Coal and Biomass Char: An Overview

Science.gov (United States)

Paiman, M. E. S.; Hamzah, N. S.; Idris, S. S.; Rahman, N. A.; Ismail, K.

2018-05-01

Global concerns on impact of greenhouse gases emission, mostly released from coal-fired power plant, and the depletion of fossil fuel particularly coal, has led the production of electricity from alternatives resources such as co-utilization technologies. Previous studies proved that the co-utilization of coal and biomass/biomass chars has significantly reduced the emission of greenhouse gases either during the pyrolysis, combustion or gasification process in laboratories, pilots as well as in the industrial scales. Interestingly, most of the studies reported the presence of synergistic effect during the co-utilization processes particularly between coal and biomass char while some are not. Biomass chars were found to have porous and highly disorder carbon structure and belong to the class of most reactive carbon material, resulting to be more reactive than those hard coal and lignite. Up to date, microwave assisted pyrolysis is one of the best and latest techniques employed to produce better quality of biomass chars and it is also reduce the processing cost. Lot of works has been done regarding on the existence of synergistic effects during its co-utilization. However, the knowledge is limited to thermal and product characteristics so far. Even so, the specific reasons behind its existence are yet to understand well. Therefore, in this paper, the emphasis will be given on the synergistic effects on emission characteristics of co-utilization of coal and biomass chars so that it can be apply in energy-based industries to help in reduction of the greenhouse gases emission.

Steel story founded on coal

Energy Technology Data Exchange (ETDEWEB)

1977-01-01

Paper reports on an iron and steel plant in New Zealand which uses non-coking subbituminuous coal to produce the sponge iron. The transport of the ironsand and the coal to the site and the operation of the kiln in which the ironsand is reduced by the coal is described.

Biochemical Removal of HAP Precursors From Coal

Energy Technology Data Exchange (ETDEWEB)

Olson, G.; Tucker, L.; Richards, J.

1997-07-01

This project addresses DOE`s interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals.

Biochemical Removal of HAP Precursors From Coal

International Nuclear Information System (INIS)

Olson, G.; Tucker, L.; Richards, J.

1997-07-01

This project addresses DOE's interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals

Binderless briquetting of some selected South African prime coking, blend coking and weathered bituminous coals and the effect of coal properties on binderless briquetting

Energy Technology Data Exchange (ETDEWEB)

Mangena, S.J. [Division of Mining Technology, CSIR, PO Box 395, Pretoria, 0001 (South Africa); du Cann, V.M. [Coal and Mineral Technologies (Pty) Ltd, SABS, PO Box 73656, Lynnwood Ridge, Pretoria, 0040 (South Africa)

2007-07-02

The binderless briquetting of some selected South African prime coking and blend coking coals, as well as the effects of weathering on the binderless briquetting of some inertinite-rich bituminous coals, were investigated in the laboratory. Selected properties of these coals were determined and the coals were briquetted at various moisture contents and pressures. Based on the results obtained in this study, binderless briquetting was found to be most successful in the cases of the fresh, vitrinite-rich coking and blend coking coals and satisfactory in the fresh inertinite-rich Witbank coals. However, the bonding process seemed to be adversely affected by weathering. The negative impact on bonding could be ameliorated to some extent by the presence of a significant kaolinite content when the percentage ash reports in the order of more than 15% (air-dry basis). It should, however, be noted that kaolinite may reduce the water resistance of the briquettes. (author)

Enzymatic desulfurization of coal

Energy Technology Data Exchange (ETDEWEB)

Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

1991-05-16

The overall objective of this program was to investigate the feasibility of an enzymatic desulfurization process specifically intended for organic sulfur removal from coal. Toward that end, a series of specific objectives were defined: (1) establish the feasibility of (bio)oxidative pretreatment followed by biochemical sulfate cleavage for representative sulfur-containing model compounds and coals using commercially-available enzymes; (2) investigate the potential for the isolation and selective use of enzyme preparations from coal-utilizing microbial systems for desulfurization of sulfur-containing model compounds and coals; and (3) develop a conceptual design and economic analysis of a process for enzymatic removal of organic sulfur from coal. Within the scope of this program, it was proposed to carry out a portion of each of these efforts concurrently. (VC)

Underground Coal Thermal Treatment

Energy Technology Data Exchange (ETDEWEB)

Smith, P. [Univ. of Utah, Salt Lake City, UT (United States); Deo, M. [Univ. of Utah, Salt Lake City, UT (United States); Eddings, E. [Univ. of Utah, Salt Lake City, UT (United States); Sarofim, A. [Univ. of Utah, Salt Lake City, UT (United States); Gueishen, K. [Univ. of Utah, Salt Lake City, UT (United States); Hradisky, M. [Univ. of Utah, Salt Lake City, UT (United States); Kelly, K. [Univ. of Utah, Salt Lake City, UT (United States); Mandalaparty, P. [Univ. of Utah, Salt Lake City, UT (United States); Zhang, H. [Univ. of Utah, Salt Lake City, UT (United States)

2012-01-11

The long-term objective of this work is to develop a transformational energy production technology by insitu thermal treatment of a coal seam for the production of substitute natural gas (SNG) while leaving much of the coal's carbon in the ground. This process converts coal to a high-efficiency, low-GHG emitting gas fuel. It holds the potential of providing environmentally acceptable access to previously unusable coal resources. This topical report discusses the development of experimental capabilities, the collection of available data, and the development of simulation tools to obtain process thermo-chemical and geo-thermal parameters in preparation for the eventual demonstration in a coal seam. It also includes experimental and modeling studies of CO₂ sequestration.

Technical devices of powered roof support for the top coal caving as automation objects

Science.gov (United States)

Nikitenko, M. S.; Kizilov, S. A.; Nikolaev, P. I.; Kuznetsov, I. S.

2018-05-01

In the paper technical devices for the top coal caving as automation objects in the composition of the longwall mining complex (LTCC) are considered. The proposed concept for automation of the top coal caving process allows caving efficiency to be ensured, coal dilution to be prevented, conveyor overloading to be prevented, the shearer service personnel to be unloaded, the influence of the “human factor” to be reduced.

Comparative study on the impact of coal and uranium mining, processing, and transportation in the western United States

Energy Technology Data Exchange (ETDEWEB)

Sandquist, G.M.

1979-06-01

A comparative study and quantitative assessment of the impacts, costs and benefits associated with the mining, processing and transportation of coal and uranium within the western states, specifically Arizona, California, Colorado, Montana, New Mexico, Oregon, Utah, Washington and Wyoming are presented. The western states possess 49% of the US reserve coal base, 67% of the total identified reserves and 82% of the hypothetical reserves. Western coal production has increased at an average annual rate of about 22% since 1970 and should become the major US coal supplier in the 1980's. The Colorado Plateau (in Arizona, Colorado, New Mexico and Utah) and the Wyoming Basin areas account for 72% of the $15/lb U/sub 3/O/sub 8/ resources, 76% of the $30/lb, and 75% of the $50/lb resources. It is apparent that the West will serve as the major supplier of domestic US coal and uranium fuels for at least the next several decades. Impacts considered are: environmental impacts, (land, water, air quality); health effects of coal and uranium mining, processing, and transportation; risks from transportation accidents; radiological impact of coal and uranium mining; social and economic impacts; and aesthetic impacts (land, air, noise, water, biota, and man-made objects). Economic benefits are discussed.

Comparative study on the impact of coal and uranium mining, processing, and transportation in the western United States

International Nuclear Information System (INIS)

Sandquist, G.M.

1979-06-01

A comparative study and quantitative assessment of the impacts, costs and benefits associated with the mining, processing and transportation of coal and uranium within the western states, specifically Arizona, California, Colorado, Montana, New Mexico, Oregon, Utah, Washington and Wyoming are presented. The western states possess 49% of the US reserve coal base, 67% of the total identified reserves and 82% of the hypothetical reserves. Western coal production has increased at an average annual rate of about 22% since 1970 and should become the major US coal supplier in the 1980's. The Colorado Plateau (in Arizona, Colorado, New Mexico and Utah) and the Wyoming Basin areas account for 72% of the $15/lb U 3 O 8 resources, 76% of the $30/lb, and 75% of the $50/lb resources. It is apparent that the West will serve as the major supplier of domestic US coal and uranium fuels for at least the next several decades. Impacts considered are: environmental impacts, (land, water, air quality); health effects of coal and uranium mining, processing, and transportation; risks from transportation accidents; radiological impact of coal and uranium mining; social and economic impacts; and aesthetic impacts (land, air, noise, water, biota, and man-made objects). Economic benefits are discussed

Coal pyrolysis in a continuous fluidized bed - process development studies

Energy Technology Data Exchange (ETDEWEB)

Ramakrishnan, N N; Akmal, M A.K.; Vaidyeswaran, R

1981-10-01

The paper deals with the development of a process development unit (PDU) for the fluid bed pyrolysis of non-caking slack coal obtained from Singareni and Talcher coalfields. Preheated air is used as the fluidizing medium. It is necessary to avoid its maldistribution by a suitable design of the gas distributor. In this regard perforated conical distributors appear to play an important role. In the low temperature carbonization of coal an operation around 500 C gives optimum yields of char and tar of desirable quality. Carbonization reactions are generally completed within about 20 min of the feed entry into the fluidized bed and the char attains an equilibrium volatile matter content. Since air is used as the fluidizing medium carbonization gas is diluted with nitrogen and non-combustibles. The heating value of the gas is low. (5 refs.)

Mercury in coal and the impact of coal quality on mercury emissions from combustion systems

International Nuclear Information System (INIS)

Kolker, Allan; Senior, Constance L.; Quick, Jeffrey C.

2006-01-01

The proportion of Hg in coal feedstock that is emitted by stack gases of utility power stations is a complex function of coal chemistry and properties, combustion conditions, and the positioning and type of air pollution control devices employed. Mercury in bituminous coal is found primarily within Fe-sulfides, whereas lower rank coal tends to have a greater proportion of organic-bound Hg. Preparation of bituminous coal to reduce S generally reduces input Hg relative to in-ground concentrations, but the amount of this reduction varies according to the fraction of Hg in sulfides and the efficiency of sulfide removal. The mode of occurrence of Hg in coal does not directly affect the speciation of Hg in the combustion flue gas. However, other constituents in the coal, notably Cl and S, and the combustion characteristics of the coal, influence the species of Hg that are formed in the flue gas and enter air pollution control devices. The formation of gaseous oxidized Hg or particulate-bound Hg occurs post-combustion; these forms of Hg can be in part captured in the air pollution control devices that exist on coal-fired boilers, without modification. For a given coal type, the capture efficiency of Hg by pollution control systems varies according to type of device and the conditions of its deployment. For bituminous coal, on average, more than 60% of Hg in flue gas is captured by fabric filter (FF) and flue-gas desulfurization (FGD) systems. Key variables affecting performance for Hg control include Cl and S content of the coal, the positioning (hot side vs. cold side) of the system, and the amount of unburned C in coal ash. Knowledge of coal quality parameters and their effect on the performance of air pollution control devices allows optimization of Hg capture co-benefit

Mercury capture within coal-fired power plant electrostatic precipitators: model evaluation.

Science.gov (United States)

Clack, Herek L

2009-03-01

Efforts to reduce anthropogenic mercury emissions worldwide have recently focused on a variety of sources, including mercury emitted during coal combustion. Toward that end, much research has been ongoing seeking to develop new processes for reducing coal combustion mercury emissions. Among air pollution control processes that can be applied to coal-fired boilers, electrostatic precipitators (ESPs) are by far the most common, both on a global scale and among the principal countries of India, China, and the U.S. that burn coal for electric power generation. A previously reported theoretical model of in-flight mercury capture within ESPs is herein evaluated against data from a number of full-scale tests of activated carbon injection for mercury emissions control. By using the established particle size distribution of the activated carbon and actual or estimated values of its equilibrium mercury adsorption capacity, the incremental reduction in mercury concentration across each ESP can be predicted and compared to experimental results. Because the model does not incorporate kinetics associated with gas-phase mercury transformation or surface adsorption, the model predictions representthe mass-transfer-limited performance. Comparing field data to model results reveals many facilities performing at or near the predicted mass-transfer-limited maximum, particularly at low rates of sorbent injection. Where agreement is poor between field data and model predictions, additional chemical or physical phenomena may be responsible for reducing mercury removal efficiencies.

Asia's coal and clean coal technology market potential

International Nuclear Information System (INIS)

Johnson, C.J.; Binsheng Li

1992-01-01

The Asian region is unique in the world in having the highest economic growth rate, the highest share of coal in total primary energy consumption and the highest growth rate in electricity generation capacity. The outlook for the next two decades is for accelerated efforts to control coal related emissions of particulates and SO 2 and to a lessor extent NO x and CO 2 . Only Japan has widespread use of Clean Coal Technologies (CCTs) however a number of economies have plans to install CCTs in future power plants. Only CCTs for electricity generation are discussed, and are defined for the purpose of this paper as technologies that substantially reduce SO 2 and/or NO x emissions from coal-fired power plants. The main theses of this paper are that major increases in coal consumption will occur over the 1990-2010 period, and this will be caccompanied by major increases in coal related pollution in some Asian economies. Coal fired electricity generation is projected to grow at a high rate of about 6.9 percent per year over the 1990-2010 period. CCTs are projected to account for about 150 GW of new coal-fired capacity over the 1990-2010 period of about one-third of all new coal-fired capacity. A speculative conclusion is that China will account for the largest share of CCT additions over the 1990-2010 period. Both the US and Japan have comparative advantages that might be combined through cooperation and joint ventures to gain a larger share of the evolving CCT market in Asia. 5 refs., 7 figs., 4 tabs

Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

Science.gov (United States)

Knightly, W. F.

1980-01-01

About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

Phyto-bioconversion of hard coal in the Cynodon dactylon/coal rhizosphere.

Science.gov (United States)

Igbinigie, Eric E; Mutambanengwe, Cecil C Z; Rose, Peter D

2010-03-01

Fundamental processes involved in the microbial degradation of coal and its derivatives have been well documented. A mutualistic interaction between plant roots and certain microorganisms to aid growth of plants such as Cynodon dactylon (Bermuda grass) on hard coal dumps has recently been suggested. In the present study coal bioconversion activity of nonmycorrhizal fungi was investigated in the C. dactylon/coal rhizosphere. Fungal growth on 2% Duff-agar, gutation formation on nitric acid treated coal and submerged culture activity in nitrogen-rich and -deficient broth formed part of the screening and selection of the fungi. The selected fungal isolates were confirmed to be found in pristine C. dactylon/coal rhizosphere. To simulate bioconversion, a fungal aliquot of this rhizosphere was used as inoculum for a Perfusate fixed bed bioreactor, packed with coal. The results demonstrate an enhanced coal bioconversion facilitated by low molecular weight organics and the bioconversion of coal may be initiated by an introduction of nitrogen moieties to the coal substrate. These findings suggest a phyto-bioconversion of hard coal involving plant and microbes occurring in the rhizosphere to promote the growth of C. dactylon. An understanding of this relationship can serve as a benchmark for coal dumps rehabilitation as well as for the industrial scale bioprocessing of hard coal.

Analysis of flammability limits for the liquefaction process of oxygen-bearing coal-bed methane

International Nuclear Information System (INIS)

Li, Q.Y.; Wang, L.; Ju, Y.L.

2011-01-01

Highlights: → A novel liquefaction and distillation process is designed for oxygen bearing coal-bed methane. → Oxygen contained in coal-bed methane is removed in distillation process. → Flammability limits are analyzed for the whole operation process. → We find explosion hazard may exist in distillation tower. → Effective measures are proposed to ensure the operation safety in distillation tower. - Abstract: A novel liquefaction and distillation process has been proposed and designed for the typical oxygen-bearing coal-bed methane (CBM), in which the impurities of the oxygen and nitrogen components are removed in the distillation column. The flammability limit theory combining with HYSYS simulation results are employed to analyze and calculate the flammability limits and the results indicate that no flammability hazard exists in the stages of compression, liquefaction and throttling. However, flammability hazard exists at the top the distillation column because the methane mole fraction decreases to the value below the upper flammability limit (UFL). The safety measures of initially removing oxygen content from the feed gas combining with the control of the bottom flowrate (flowrate of the liquid product at column bottom) are proposed to ensure the operation safety of the liquefaction process. The results reveal that the operation safety of the whole process can be guaranteed, together with high methane recovery rate and high purity of the liquid product. The applicability of the liquefaction process has also been analyzed in this paper. The simulation results can offer references for the separation of oxygen from CBM, the analysis of flammability limits and the safety measures for the whole process.

Recovering uranium from coal in-situ. Final report, February 1980-July 1981

International Nuclear Information System (INIS)

1981-01-01

In Situ Technology, Inc., ''InTech,'' has designed a new process for recovery of uranium from coal in situ. Prime objectives of the program reported herein are to reduce two uncertainties related to eventual commercialization of the process. The first uncertainty concerns appropriate field sites and their potential. The work involved laboratory tests and analysis of field samples, burning the samples to ash and leaching uranium from residual ash at laboratory scale, and burning the samples to ash and leaching uranium from residual ash at pilot plant scale. Laboratory and pilot plant tests were designed to simulate significant elements of the underground process. Field samples from New Mexico averaged 0.061% U 3 O 8 and from North Dakota 0.058% of U 3 O 8 in the coal, both on a dry basis. Phase I laboratory tests on New Mexico field samples were successfully conducted with no difficulties in reducing uraniferous coal to ash. Leaching tests resulted in uranium recoveries to 77.9% with acid leach and to 56% with alkaline leach. Phase II laboratory and pilot plant scale tests were successfully conducted on North Dakota field samples, but required supplemental fuel and/or enrichment for reducing uraniferous coal to ash. Acid leaching of residual ash resulted in uranium recoveries to 83.8%. Acid consumption was 71.0 pounds per ton during pilot plant scale leaching tests. The overall analysis and test program is considered to be highly successful and resulted in significant reduction of the uncertainties for eventual commercialization of the process. 3 refs

CoalFleet for tomorrow. An industry initiative to accelerate the deployment of advanced coal-based generation plants

Energy Technology Data Exchange (ETDEWEB)

Parkes, J.; Holt, N.; Phillips, J. [Electric Power Research Institute (United States)

2006-07-01

The industry initiative 'CoalFleet for tomorrow' was launched in November 2004 to accelerate the deployment and commercialization of clean, efficient, advanced coal power systems. This paper discusses the structure of CoalFleet and its strategy for reducing the cost, leadtime and risk of deploying advanced coal technologies such as combined-cycle power plants. 6 figs.

Effects and mechanistic aspects of absorbing organic compounds by coking coal.

Science.gov (United States)

Ning, Kejia; Wang, Junfeng; Xu, Hongxiang; Sun, Xianfeng; Huang, Gen; Liu, Guowei; Zhou, Lingmei

2017-11-01

Coal is a porous medium and natural absorbent. It can be used for its original purpose after adsorbing organic compounds, its value does not reduce and the pollutants are recycled, and then through systemic circulation of coking wastewater zero emissions can be achieved. Thus, a novel method of industrial organic wastewater treatment using adsorption on coal is introduced. Coking coal was used as an adsorbent in batch adsorption experiments. The quinoline, indole, pyridine and phenol removal efficiencies of coal adsorption were investigated. In addition, several operating parameters which impact removal efficiency such as coking coal consumption, oscillation contact time, initial concentration and pH value were also investigated. The coking coal exhibited properties well-suited for organics' adsorption. The experimental data were fitted to Langmuir and Freundlich isotherms as well as Temkin and Redlich-Peterson (R-P) models. The Freundlich isotherm model provided reasonable models of the adsorption process. Furthermore, the purification mechanism of organic compounds' adsorption on coking coal was analysed.

Correlation between the coal quality from 'Suvodol' and briquetting processes for coals, peat and other combustible materials (coal deposit in Macedonia)

International Nuclear Information System (INIS)

Damjanovski, Dragan; Popovski, Dushko; Mitrevski, Pece

1997-01-01

In this paper the regression equations for the characteristics of Suvodol coal and the technological parameters of obtained briquets are given. It is shown that correlations between the coal characteristics are linear, while correlations between briquetting parameters are nonlinear

Process for the production of fuel gas from coal

Science.gov (United States)

Patel, Jitendra G.; Sandstrom, William A.; Tarman, Paul B.

1982-01-01

An improved apparatus and process for the conversion of hydrocarbonaceous materials, such as coal, to more valuable gaseous products in a fluidized bed gasification reaction and efficient withdrawal of agglomerated ash from the fluidized bed is disclosed. The improvements are obtained by introducing an oxygen containing gas into the bottom of the fluidized bed through a separate conduit positioned within the center of a nozzle adapted to agglomerate and withdraw the ash from the bottom of the fluidized bed. The conduit extends above the constricted center portion of the nozzle and preferably terminates within and does not extend from the nozzle. In addition to improving ash agglomeration and withdrawal, the present invention prevents sintering and clinkering of the ash in the fluidized bed and permits the efficient recycle of fine material recovered from the product gases by contacting the fines in the fluidized bed with the oxygen as it emanates from the conduit positioned within the withdrawal nozzle. Finally, the present method of oxygen introduction permits the efficient recycle of a portion of the product gases to the reaction zone to increase the reducing properties of the hot product gas.

Environmental Impacts Of Zirab Coal Washing Plant, Mazandaran, Iran

Science.gov (United States)

Moore, F.; Esmaeili, A.

2009-04-01

Extraction and beneficiation operations associated with coal mining increase the rate of chemical reaction of waste material to air and water media. Zirab coal washing plant is located on the bank of the Cherat stream in Mazandaran province, Iran. coal Mined from central Alborz coalfield mines is not suitable for use in Iranian Steel Corporation. Hence, coal ash content is reduced by physical and chemical processes in this plant. These processes leave a large quantity of liquid and solid wastes that accumulate in waste dump and tailing dam. sediment and water samples taken from Sheshrudbar and Cherat streams and also from Talar river show high concentration of Cd, Mo and As in water samples of coal washing plant and the associated drainage. Eh-pH diagrams revealed the chemical species of elements in water. The enrichment factor and geoaccumulation index show that Cd, Hg, Mo and V are enriched in bottom sediments of the coal washing plant and decrease with increasing distance from the plant. Sequential extraction analysis Results of three sediment samples of Cherat stream show that silicate bound is the major phase in samples taken before and after the plant, but adjacent to the plant, organic bound is dominant. The high concentration of Cd and Mo in the water soluble phase, is noticeable and may result in high mobility and bioavailability of these elements. Mann-Whitney and Wilcoxon tests on six samples, before and after the coal washing plant support the obtained results. Keywords: Zirab; coal washing plant; Sequential extraction analysis; Mann-whitney; Wilcoxon; Enrichment factor; Geoaccumulation index.

Methane in German hard coal mining

International Nuclear Information System (INIS)

Martens, P.N.; Den Drijver, J.

1995-01-01

Worldwide, hard coal mining is being carried out at ever increasing depth, and has, therefore, to cope with correspondingly increasing methane emissions are caused by coal mining. Beside carbon dioxide, chloro-fluoro-carbons (CFCs) and nitrogen oxides, methane is one of the most significant 'greenhouse' gases. It is mainly through the release of such trace gases that the greenhouse effect is brought about. Reducing methane emissions is therefore an important problem to be solved by the coal mining industry. This paper begins by highlighting some of the fundamental principles of methane in hard coal mining. The methane problem in German hard coal mining and the industry's efforts to reduce methane emissions are presented. The future development in German hard coal mining is illustrated by an example which shows how large methane volumes can be managed, while still maintaining high outputs at increasing depth. (author). 7 tabs., 10 figs., 20 refs

Comprehensive evaluation of coal-fired power plants based on grey relational analysis and analytic hierarchy process

International Nuclear Information System (INIS)

Xu Gang; Yang Yongping; Lu Shiyuan; Li Le; Song Xiaona

2011-01-01

In China, coal-fired power plants are the main supplier of electricity, as well as the largest consumer of coal and water resources and the biggest emitter of SO x , NO x , and greenhouse gases (GHGs). Therefore, it is important to establish a scientific, reasonable, and feasible comprehensive evaluation system for coal-fired power plants to guide them in achieving multi-optimisation of their thermal, environmental, and economic performance. This paper proposes a novel comprehensive evaluation method, which is based on a combination of the grey relational analysis (GRA) and the analytic hierarchy process (AHP), to assess the multi-objective performance of power plants. Unlike the traditional evaluation method that uses coal consumption as a basic indicator, the proposed evaluation method also takes water consumption and pollutant emissions as indicators. On the basis of the proposed evaluation method, a case study on typical 600 MW coal-fired power plants is carried out to determine the relevancy rules among factors including the coal consumption, water consumption, pollutant, and GHG emissions of power plants. This research offers new ideas and methods for the comprehensive performance evaluation of complex energy utilisation systems, and is beneficial to the synthesised consideration of resources, economy, and environment factors in system optimising and policy making. - Research highlights: → We proposed a comprehensive evaluation method for coal-fired power plants. → The method is based on the grey relational analysis (GRA). → The method also introduces the idea of the analytic hierarchy process (AHP). → The method can assess thermal, economic and environmental performance. → The method can play an active role in guiding power plants' improvements.

Comprehensive evaluation of coal-fired power plants based on grey relational analysis and analytic hierarchy process

Energy Technology Data Exchange (ETDEWEB)

Xu Gang, E-mail: xg2008@ncepu.edu.c [Key Lab of Condition Monitoring and Control for Power Plant Equipment of Ministry of Education, School of Energy Power and Mechanical Engineering, North China Electric Power University, Beijing 102206 (China); Yang Yongping, E-mail: yyp@ncepu.edu.c [Key Lab of Condition Monitoring and Control for Power Plant Equipment of Ministry of Education, School of Energy Power and Mechanical Engineering, North China Electric Power University, Beijing 102206 (China); Lu Shiyuan; Li Le [Key Lab of Condition Monitoring and Control for Power Plant Equipment of Ministry of Education, School of Energy Power and Mechanical Engineering, North China Electric Power University, Beijing 102206 (China); Song Xiaona [Electromechanical Practice Center, Beijing Information Science and Technology University, Beijing (China)

2011-05-15

In China, coal-fired power plants are the main supplier of electricity, as well as the largest consumer of coal and water resources and the biggest emitter of SO{sub x}, NO{sub x}, and greenhouse gases (GHGs). Therefore, it is important to establish a scientific, reasonable, and feasible comprehensive evaluation system for coal-fired power plants to guide them in achieving multi-optimisation of their thermal, environmental, and economic performance. This paper proposes a novel comprehensive evaluation method, which is based on a combination of the grey relational analysis (GRA) and the analytic hierarchy process (AHP), to assess the multi-objective performance of power plants. Unlike the traditional evaluation method that uses coal consumption as a basic indicator, the proposed evaluation method also takes water consumption and pollutant emissions as indicators. On the basis of the proposed evaluation method, a case study on typical 600 MW coal-fired power plants is carried out to determine the relevancy rules among factors including the coal consumption, water consumption, pollutant, and GHG emissions of power plants. This research offers new ideas and methods for the comprehensive performance evaluation of complex energy utilisation systems, and is beneficial to the synthesised consideration of resources, economy, and environment factors in system optimising and policy making. - Research highlights: {yields} We proposed a comprehensive evaluation method for coal-fired power plants. {yields} The method is based on the grey relational analysis (GRA). {yields} The method also introduces the idea of the analytic hierarchy process (AHP). {yields} The method can assess thermal, economic and environmental performance. {yields} The method can play an active role in guiding power plants' improvements.

Developing new technology of coal coking

Energy Technology Data Exchange (ETDEWEB)

Erkin, L.I.; Nefedov, P.Ya.

1981-03-01

This paper characterizes types of coke (grain size, compression strength, abrasion, porosity) used by: blast furnaces, shaft furnaces, ferroalloys and phosphorus production, and ore agglomeration. Development of formed metallurgical coke production on the basis of technologies worked out by the Eastern Research Scientific Institute for Coal Chemistry is analyzed. The following phases in the investigations are stressed: optimization of coal blends (increasing proportion of coals with poor caking properties, pressing briquets, carbonization, temperature distribution and temperature control, using heat emitted by hot coke for coal preheating (heat consumption of coking is reduced to 200 kcal/kg). On the basis of technology developed and tested by VUKhIN formed coke consisting of 60% G6 coal and 40% 2SS coal has been produced. Using the coke in blast furnaces increases furnace capacity by 5% and reduces coke consumption in a furnace by 2.6%. It is suggested that wide use of the proposed technology of formed metallurgical coke production in the Kuzbass (using coals with poor caking properties from surface mines) would increase coke production of the region to 50 Mt for a year. technology of producing formed foundry coke from: 80 to 86% anthracites, semianthracites and coals with poor caking properties, 5 to 10% coking coal, and 8% binder is evaluated. Formed foundry coke produced from the blend reduces coke consumption in a foundry by 25 to 30% and increases cast iron temperature by 20 to 50/sup 0/C. Technologies of producing coke for phosphorus industry by continuous coking of coals difficult to coke in vertical coke ovens and production of coke for ore agglomeration are also discussed. (In Russian)

Remote control of safety and technological mining processes in underground coal mines

Energy Technology Data Exchange (ETDEWEB)

Marjanovic, D. (Elektronska Industrija RO IRI OOUR Razvoj, Nis (Yugoslavia))

1989-02-01

Discusses importance of data relevant to remote monitoring of production and safety at work in underground coal mines. The EI PS 2000 multi-purpose system developed by Elektronska Industrija, Nis, for use with AP-X1 and AP-X2 microcomputers in Serbian mines is described. Component parts include the CUM-8 central unit, the CIP-8 communication interface processor, the SNM-64 disjunction unit, the NM-64 energy supply unit and the CRT alarm monitor. This system is designed to warn of mine fires, methane and coal dust explosions, to help in evacuating mine crews, to control production processes and mine management and other functions. 8 refs

Coal gasification. Quarterly report, January--March 1977

Energy Technology Data Exchange (ETDEWEB)

None

1977-12-01

High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

Electrostatic beneficiation of coal

Energy Technology Data Exchange (ETDEWEB)

Mazumder, M.K.; Tennal, K.B.; Lindquist, D.

1994-10-01

Dry physical beneficiation of coal has many advantages over wet cleaning methods and post combustion flue gas cleanup processes. The dry beneficiation process is economically competitive and environmentally safe and has the potential of making vast amounts of US coal reserves available for energy generation. While the potential of the electrostatic beneficiation has been studied for many years in laboratories and in pilot plants, a successful full scale electrostatic coal cleaning plant has not been commercially realized yet. In this paper the authors review some of the technical problems that are encountered in this method and suggest possible solutions that may lead toward its full utilization in cleaning coal.

Coal pre-feasibility assessment

International Nuclear Information System (INIS)

1994-03-01

It examines the feasibility of using coal from the Delbi-Moya reserve for domestic or institutional cooking, industrial process heating and electricity generation. It indicates as coal can be mined from the Delbi reserve at a cost of EB110/tonne, can be processed for EB400/tonne and transported to Addis Ababa for 150/tonne. The wholesale price of coal briquettes in Addis Ababa would be EB750/tonne. Domestic users can save EB475 per year by switching from charcoal to coal briquettes. And for a 50MW plant annual saving would be of the order of EB30 million per year. 11 tab. 4 figs. 6 appendex

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

Elliot Kennel; Chong Chen; Dady Dadyburjor; Mark Heavner; Manoj Katakdaunde; Liviu Magean; James Mayberry; Alfred Stiller; Joseph Stoffa; Christopher Yurchick; John Zondlo

2009-12-31

This NETL sponsored effort seeks to develop continuous technologies for the production of carbon products, which may be thought of as the heavier products currently produced from refining of crude petroleum and coal tars obtained from metallurgical grade coke ovens. This effort took binder grade pitch, produced from liquefaction of West Virginia bituminous grade coal, all the way to commercial demonstration in a state of the art arc furnace. Other products, such as crude oil, anode grade coke and metallurgical grade coke were demonstrated successfully at the bench scale. The technology developed herein diverged from the previous state of the art in direct liquefaction (also referred to as the Bergius process), in two major respects. First, direct liquefaction was accomplished with less than a percent of hydrogen per unit mass of product, or about 3 pound per barrel or less. By contrast, other variants of the Bergius process require the use of 15 pounds or more of hydrogen per barrel, resulting in an inherent materials cost. Second, the conventional Bergius process requires high pressure, in the range of 1500 psig to 3000 psig. The WVU process variant has been carried out at pressures below 400 psig, a significant difference. Thanks mainly to DOE sponsorship, the WVU process has been licensed to a Canadian Company, Quantex Energy Inc, with a commercial demonstration unit plant scheduled to be erected in 2011.

Coal Quality Expert: Status and software specifications

International Nuclear Information System (INIS)

Harrison, C.D.

1992-01-01

Under the Clean Coal Technology Program (Clean Coal Round 1), the US Department of Energy (DOE) and the Electric Power Research Institute (EPRI) are funding the development and demonstration of a computer program called the Coal Quality Expert (CQE trademark). When finished, the CQE will be a comprehensive PC-based program which can be used to evaluate several potential coal cleaning, blending, and switching options to reduce power plant emissions while minimizing generation costs. The CQE will be flxible in nature and capable of evaluating various qualities of coal, available transportation options, performance issues, and alternative emissions control strategies. This allows the CQE to determine the most cost-effective coal and the least expensive emissions control strategy for a given plant. To accomplish this, the CQE will be composed of technical models to evaluate performance issues; environmental models to evaluate environmental and regulatory issues; and cost estimating models to predict costs for installations of new and retrofit coal cleaning processes, power production equipment, and emissions control systems as well as other production costs such as consumables (fuel, scrubber additive, etc.), waste disposal, operating and maintenance, and replacement energy costs. These technical, environmental, and economic models as well as a graphical user interface will be developed for the CQE. And, in addition, to take advantage of already existing capability, the CQE will rely on seamless integration of already proven and extensively used computer programs such as the EPRI Coal Quality Information Systems, Coal Quality Impact Model (CQIM trademark), and NO x Pert. 2 figs

Clean utilization of low-rank coals for low-cost power generation

International Nuclear Information System (INIS)

Sondreal, E.A.

1992-01-01

Despite the unique utilization problems of low-rank coals, the ten US steam electric plants having the lowest operating cost in 1990 were all fueled on either lignite or subbituminous coal. Ash deposition problems, which have been a major barrier to sustaining high load on US boilers burning high-sodium low-rank coals, have been substantially reduced by improvements in coal selection, boiler design, on-line cleaning, operating conditions, and additives. Advantages of low-rank coals in advanced systems are their noncaking behavior when heated, their high reactivity allowing more complete reaction at lower temperatures, and the low sulfur content of selected deposits. The principal barrier issues are the high-temperature behavior of ash and volatile alkali derived from the coal-bound sodium found in some low-rank coals. Successful upgrading of low-rank coals requires that the product be both stable and suitable for end use in conventional and advanced systems. Coal-water fuel produced by hydrothermal processing of high-moisture low-rank coal meets these criteria, whereas most dry products from drying or carbonizing in hot gas tend to create dust and spontaneous ignition problems unless coated, agglomerated, briquetted, or afforded special handling

Coal Transition in Poland. An historical case study for the project 'Coal Transitions: Research and Dialogue on the Future of Coal'

International Nuclear Information System (INIS)

Szpor, Aleksander

2017-01-01

This is one of the 6 country case-studies commissioned to collect experience on past coal transitions. The 6 countries are: Czech Republic, the Netherlands, Poland, Spain, UK, USA. Their role in the Coal Transitions project was to provide background information for a Synthesis Report for decision makers, and provide general lessons for national project teams to take into account in developing their coal transitions pathways for the future. The restructuring of the Polish coal sector is inextricably related to the democratic transformation which began in 1989. The economic dimension of the transformation is manifested in the shift from central planning to the free market. Although this process brought economic growth, it has had severe social costs. The main goals of the coal sector restructuring were to achieve its profitability and competitiveness on the global market. However, even with a very quick down-sizing of production and employment, which positively affected the mines' productivity, these goals were not achieved. Neither the profitability of the sector nor the sustainability of the labour restructuring were achieved. There were three main reasons for lack of success in this process. Firstly, the rapid changes of governments making impossible implementation of long term strategies and ensure implementation of market rules in the sector. Secondly, the pressure from trade unions on sustaining the status quo - state owed structure of mining companies, professional privileges and increasing salaries. Thirdly, the lack of sufficient incentives for retraining the miners and revitalising the areas exposed the most on the coal sector restructuring. Content: Introduction; Historical background; Structure of the coal and energy sector; Policies for the restructuring of the coal sector: Main actors in the process, Governmental programs, Instruments for easing the restructuring processes; Conclusions and lessons learnt

Ambitious coal to gasoline plan

Energy Technology Data Exchange (ETDEWEB)

Taffe, P

1979-06-20

A design study carried out by Badger Energy concludes that the first US commercial gasoline from coal facility could be completed in eight years. The cost of gasoline would be 1.09 US dollars/gal. in 1990 with coal at 25 US dollars/ton. The process involves oxygen-blown coal gasification, conversion to methanol by the Mobil process, gas fractionation and HF alkylation.

The Release of Trace Elements in the Process of Coal Coking

Directory of Open Access Journals (Sweden)

Jan Konieczyński

2012-01-01

Full Text Available In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

Catalytic Gasification of Coal using Eutectic Salt Mixtures

Energy Technology Data Exchange (ETDEWEB)

Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

1998-12-04

The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

Coal to SNG: Technical progress, modeling and system optimization through exergy analysis

International Nuclear Information System (INIS)

Li, Sheng; Ji, Xiaozhou; Zhang, Xiaosong; Gao, Lin; Jin, Hongguang

2014-01-01

Highlights: • Technical progresses of coal to SNG technologies are reported. • The entire coal to SNG system is modeled. • Coupling between SNG production and power generation is investigated. • Breakthrough points for further energy saving are determined. • System performance is optimized based on the first and second laws of thermodynamics. - Abstract: For both energy security and CO 2 emission reduction, synthetic natural gas (SNG) production from coal is an important path to implement clean coal technologies in China. In this paper, an overview of the progress of coal to SNG technologies, including the development of catalysts, reactor designs, synthesis processes, and systems integration, is provided. The coal to SNG system is modeled, the coupling between SNG production and power generation is investigated, the breakthrough points for further energy savings are determined, and the system performance is optimized based on the first and the second laws of thermodynamics. From the viewpoint of the first law of thermodynamics, the energy conversion efficiency of coal to SNG system can reach 59.8%. To reduce the plant auxiliary power, the breakthrough points are the development of low-energy-consumption oxygen production technology and gas purification technology or seeking new oxidants for coal gasification instead of oxygen. From the viewpoint of the second law of thermodynamics, the major exergy destruction in a coal to SNG system occurs in the coal gasification unit, SNG synthesis unit and the raw syngas cooling process. How to reduce the exergy destruction in these units is the key to energy savings and system performance enhancement. The conversion ratio of the first SNG synthesis reactor and the split ratio of the recycle gas are key factors that determine the performance of both the SNG synthesis process and the whole plant. A “turning point” phenomenon is observed: when the split ratio is higher than 0.90, the exergy destruction of the SNG

Beneficiation of power grade coals: its relevance to future coal use in India

International Nuclear Information System (INIS)

Sachdev, R.K.

1992-01-01

With consumption increasing from the current level of 220 mt. to over 600 mt. by the year 2010 A.D., coal will continue to enjoy a prime position in the overall energy scene in India. India being endowed with coal resources of high ash content, the major coal consuming industries have, by and large, adjusted the combustion techniques to suit the quality of coal available. However, wide fluctuations in the quality of coal supplies adversely affect their plant performance. With the coal deposits being localised in the eastern and central parts of peninsular India, the load on railway network in carrying coal to other parts of the country will continue to increase and this will emerge as a major constraint in managing the coal supply to the consuming centres located away from the coal fields. It is in this context, the author has discussed the need of setting up of coal cleaning facilities at the pit heads. The extent to which the transport network will be relieved of carrying avoidable muck in coal has been quantified along with the benefits that will accrue in the form of extra transport capacity, better power plant performance and reduced air pollution and solid waste at consumer end. (author). 5 refs., 6 tabs., 8 figs

Thermal expansion of coking coals

Energy Technology Data Exchange (ETDEWEB)

Orlik, M.; Klimek, J. (Vyzkumny a Zkusebni Ustav Nova Hut, Ostrava (Czechoslovakia))

1992-12-01

Analyzes expansion of coal mixtures in coke ovens during coking. Methods for measuring coal expansion on both a laboratory and pilot plant scale are comparatively evaluated. The method, developed, tested and patented in Poland by the Institute for Chemical Coal Processing in Zabrze (Polish standard PN-73/G-04522), is discussed. A laboratory device developed by the Institute for measuring coal expansion is characterized. Expansion of black coal from 10 underground mines in the Ostrava-Karvina coal district and from 9 coal mines in the Upper Silesia basin in Poland is comparatively evaluated. Investigations show that coal expansion reaches a maximum for coal types with a volatile matter ranging from 20 to 25%. With increasing volatile matter in coal, its expansion decreases. Coal expansion increases with increasing swelling index. Coal expansion corresponds with coal dilatation. With increasing coal density its expansion increases. Coal mixtures should be selected in such a way that their expansion does not cause a pressure exceeding 40 MPa. 11 refs.

Ways of conserving fuel-energy resources in the coal industry

Energy Technology Data Exchange (ETDEWEB)

Voloshchenko, N.I.; Nabokov, E.P.

1981-01-01

A discussion is made of the work undertaken by enterprises and organizations of the coal industry to conserve fuel-energy resources in the tenth Five-Year Plan. An examination is made of the basic organizational-technical measures that have been implemented in this sector for conserving thermal and electrical energy. A presentation is made of the results obtained from the introduction of advanced technological processes and equipment aimed at increasing productivity and reducing operational losses of coal.

Solid Fuel - Oxygen Fired Combustion for Production of Nodular Reduced Iron to Reduce CO2 Emissions and Improve Energy Efficiencies

Energy Technology Data Exchange (ETDEWEB)

Donald R. Fosnacht; Richard F. Kiesel; David W. Hendrickson; David J. Englund; Iwao Iwasaki; Rodney L. Bleifuss; Mathew A. Mlinar

2011-12-22

The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting

Role of coal in the world and Asia

International Nuclear Information System (INIS)

Johnson, C.J.; Li, B.

1994-10-01

This paper examines the changing role of coal in the world and in Asia. Particular attention is given to the rapidly growing demand for coal in electricity generation, the importance of China as a producer and consumer of coal, and the growing environmental challenge to coal. Attention is given to the increasing importance of low sulfur coal and Clean Coal Technologies in reducing the environmental impacts of coal burning

Alkali-assisted coal extraction with polar aprotic solvents

Energy Technology Data Exchange (ETDEWEB)

Makgato, M.H.; Moitsheki, L.J.; Shoko, L.; Kgobane, B.L.; Morgan, D.L.; Focke, W.W. [SARChI Chair in Carbon Technology and Materials, Institute of Applied Materials, University of Pretoria, Pretoria 0002 (South Africa)

2009-04-15

Coal extraction experiments were conducted using a coal, containing ca. 10% ash, from the Tshikondeni mine in South Africa. This coal dissolves only to a limited extent in pure polar aprotic solvents such as dimethylformamide (DMF) and N-methyl-2-pyrrolidinone (NMP). However, the addition of a strong base, e.g. sodium hydroxide (NaOH) or sodium tert-butoxide increased the degree of coal dissolution in these organic solvents. Depending on the extraction conditions, carbon extraction efficiencies of up to 90% were obtained. Carbon precursor material was recovered from the solution as a gel by precipitation with water. Ash content was reduced from 10% in the coal to less than 1.6% in the coal extracts. Sodium sulfide (Na{sub 2}S) addition further reduced ash content and aided the recovery of carbon precursors that led to graphitizable cokes but the degree of extraction was significantly reduced. (author)

Influence on exploitation and processing of coal on vital environment in Kostolac coal basin (Yugoslavia)

International Nuclear Information System (INIS)

Miletic, Radisa; Milenkovic, Milutin; Milosevic, Vesna

1997-01-01

Fast development of industry, makes need of electrical energy bigger and bigger, intensiving exploitation and modification of coal, which constantly imperilment live environment. This paper has purpose to show of the possible reflection on warning and live environment by analysing the factors of exploitation and modification of coal in Kostolac basin in Yugoslavia. (Author)

Fine coal processing with dense-medium cyclones

CSIR Research Space (South Africa)

De Korte, GJ

2012-10-01

Full Text Available Institute of Mining and Metallurgy. October 1980, pp. 357-361. 24 Horsfall, D.W. 1976. The treatment of fine coal: Upgrading ?0.5 mm coal to obtain a low-ash product. ChemSA, July. 124-129. Kempnich, R.J., van Barneveld, S. and Lusan, A. 1993. Dense... was good and the results were reported by Mengelers and Absil (1976) (see Table 2). The magnetite consumption for the operation at Tertre was approximately 1 kg per feed ton. In 1965, a similar plant was constructed at Winterslag in Belgium. This plant...

Coal background paper. Coal demand

International Nuclear Information System (INIS)

1997-01-01

Statistical data are presented on coal demands in IEA and OECD member countries and in other countries. Coal coaking and coaking coal consumption data are tabulated, and IEA secretariat's coal demand projections are summarized. Coal supply and production data by countries are given. Finally, coal trade data are presented, broken down for hard coal, steam coal, coking coal (imports and export). (R.P.)

Influence of process parameters on coal combustion performance. Review, experiments and engineering modeling

Energy Technology Data Exchange (ETDEWEB)

Lans, R.P. van der

1997-04-01

The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on a simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms of a reactor configuration. The influence of coal type and process conditions on NO formation and carbon burnout has been investigated experimentally in a 400 MW{sub e} corner fired boiler with over fire air, a 350 MW{sub e} opposed fired boiler, and in a 160 kW{sub t} pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project `Atmospheric Pressure Combustion of Pulverized Coal and Coal Based Blends for Power Generation`. On the pilot scale test both single stage and air staged tests were performed. A simple, one-dimensional combustion and radiation heat transfer model has been developed for the furnace of full scale boilers. The model has been applied to the two boilers mentioned above, and is validated against measured temperatures and carbon in ash concentrations. A mixing study has been performed in order to initiate an investigation of the potential of chemical engineering models to predict NO from pulverized fuel burners. (EG) 11 refs.

Technology for advanced liquefaction processes: Coal/waste coprocessing studies

Energy Technology Data Exchange (ETDEWEB)

Cugini, A.V.; Rothenberger, K.S.; Ciocco, M.V. [Pittsburgh Energy Technology Center, PA (United States)] [and others

1995-12-31

The efforts in this project are directed toward three areas: (1) novel catalyst (supported and unsupported) research and development, (2) study and optimization of major operating parameters (specifically pressure), and (3) coal/waste coprocessing. The novel catalyst research and development activity has involved testing supported catalysts, dispersed catalysts, and use of catalyst testing units to investigate the effects of operating parameters (the second area) with both supported and unsupported catalysts. Several supported catalysts were tested in a simulated first stage coal liquefaction application at 404{degrees}C during this performance period. A Ni-Mo hydrous titanate catalyst on an Amocat support prepared by Sandia National laboratories was tested. Other baseline experiments using AO-60 and Amocat, both Ni-Mo/Al{sub 2}O{sub 3} supported catalysts, were also made. These experiments were short duration (approximately 12 days) and monitored the initial activity of the catalysts. The results of these tests indicate that the Sandia catalyst performed as well as the commercially prepared catalysts. Future tests are planned with other Sandia preparations. The dispersed catalysts tested include sulfated iron oxide, Bayferrox iron oxide (iron oxide from Miles, Inc.), and Bailey iron oxide (micronized iron oxide from Bailey, Inc.). The effects of space velocity, temperature, and solvent-to-coal ratio on coal liquefaction activity with the dispersed catalysts were investigated. A comparison of the coal liquefaction activity of these catalysts relative to iron catalysts tested earlier, including FeOOH-impregnated coal, was made. These studies are discussed.

Coal fired air turbine cogeneration

Science.gov (United States)

Foster-Pegg, R. W.

Fuel options and generator configurations for installation of cogenerator equipment are reviewed, noting that the use of oil or gas may be precluded by cost or legislation within the lifetime of any cogeneration equipment yet to be installed. A coal fueled air turbine cogenerator plant is described, which uses external combustion in a limestone bed at atmospheric pressure and in which air tubes are sunk to gain heat for a gas turbine. The limestone in the 26 MW unit absorbs sulfur from the coal, and can be replaced by other sorbents depending on types of coal available and stringency of local environmental regulations. Low temperature combustion reduces NOx formation and release of alkali salts and corrosion. The air heat is exhausted through a heat recovery boiler to produce process steam, then can be refed into the combustion chamber to satisfy preheat requirements. All parts of the cogenerator are designed to withstand full combustion temperature (1500 F) in the event of air flow stoppage. Costs are compared with those of a coal fired boiler and purchased power, and it is shown that the increased capital requirements for cogenerator apparatus will yield a 2.8 year payback. Detailed flow charts, diagrams and costs schedules are included.

Subtask 3.9 - Direct Coal Liquefaction Process Development

Energy Technology Data Exchange (ETDEWEB)

Aulich, Ted; Sharma, Ramesh

2012-07-01

The Energy and Environmental Research Center (EERC), in partnership with the U.S. Department of Energy (DOE) and Accelergy Corporation, an advanced fuels developer with technologies exclusively licensed from ExxonMobil, undertook Subtask 3.9 to design, build, and preliminarily operate a bench-scale direct coal liquefaction (DCL) system capable of converting 45 pounds/hour of pulverized, dried coal to a liquid suitable for upgrading to fuels and/or chemicals. Fabrication and installation of the DCL system and an accompanying distillation system for off-line fractionation of raw coal liquids into 1) a naphtha middle distillate stream for upgrading and 2) a recycle stream was completed in May 2012. Shakedown of the system was initiated in July 2012. In addition to completing fabrication of the DCL system, the project also produced a 500-milliliter sample of jet fuel derived in part from direct liquefaction of Illinois No. 6 coal, and submitted the sample to the Air Force Research Laboratory (AFRL) at Wright Patterson Air Force Base, Dayton, Ohio, for evaluation. The sample was confirmed by AFRL to be in compliance with all U.S. Air Force-prescribed alternative aviation fuel initial screening criteria.

The application of the coal grain analysis method to coal liberation studies

Energy Technology Data Exchange (ETDEWEB)

O' Brien, G.; Firth, B.; Adair, B. [CSIRO Earth Science & Resource Engineering Brisbane, Qld. (Australia)

2011-07-01

Emerging coal markets such as the use of coal for conversion to liquid fuels and its use in fuels cells and as coal water slurries in diesel engines require coal products with different coal quality specifications than those applicable to traditional coal markets of coke making and conventional power generation. As well as quantifying coals in terms of their chemical and physical properties, detailed knowledge of the mineral inclusions within the coal particles is required to identify coals that are suited to economically produce the low-ash value coals required for these markets. After mining and processing, some particles can consist of essentially pure components of a single maceral or mineral phase whilst others are composite particles that are comprised of varying amounts of macerals and minerals. The proportion of particles that are present as pure components or as composites will be a function of the characteristics of the coal and the particle size. In general, it is considered that size reduction will result in liberation and hence increased yield. The amount of liberation that occurs during crushing or grinding a coal is however coal specific. Particle characterization information provided by an optical microscopic-imaging method, Coal Grain Analysis, was used to identify coals that might benefit from additional crushing to improve recovery of clean coal by new density separation techniques and by flotation. As expected, the results of these studies suggest that the degree of liberation that is obtained is coal specific, and, hence, yield improvements are also coal specific. Hence a quantitative method of investigating this issue is required.

Supplying Fe from molten coal ash to revive kelp community

Energy Technology Data Exchange (ETDEWEB)

Matsumoto, K.; Yamamoto, M.; Sadakata, M. [University of Tokyo, Tokyo (Japan)

2006-02-15

The phenomenon of a kelp-dominated community changing to a crust-dominated community, which is called 'barren-ground', is progressing in the world, and causing serious social problems in coastal areas. Among several suggested causes of 'barren-ground', we focused on the lack of Fe in seawater. Kelp needs more than 200 nM of Fe to keep its community. However there are the areas where the concentration of Fe is less than 1 nM, and the lack of Fe leads to the 'barren-ground.' Coal ash is one of the appropriate materials to compensate the lack of Fe for the kelp growth, because the coal ash is a waste from the coal combustion process and contains more than 5 wt% of Fe. The rate of Fe elution from coal fly ash to water can be increased by 20 times after melting in Ar atmosphere, because 39 wt% of the Fe(III) of coal fly ash was reduced to Fe(II). Additionally molten ash from the IGCC (integrated coal gasification combined cycle) furnace in a reducing atmosphere and one from a melting furnace pilot plant in an oxidizing atmosphere were examined. Each molten ash was classified into two groups; cooled rapidly with water and cooled slowly without water. The flux of Fe elution from rapidly cooled IGCC molten ash was the highest; 9.4 x 10{sup -6} g m{sup -2} d{sup -1}. It was noted that the coal ash melted in a reducing atmosphere could elute Fe effectively, and the dissolution of the molten ash itself controlled the rate of Fe elution in the case of rapidly cooled molten ash.

Coal fired flue gas mercury emission controls

International Nuclear Information System (INIS)

Wu, Jiang; Pan, Weiguo; Cao, Yan; Pan, Weiping

2015-01-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Coal fired flue gas mercury emission controls

Energy Technology Data Exchange (ETDEWEB)

Wu, Jiang; Pan, Weiguo [Shanghai Univ. of Electric Power (China); Cao, Yan; Pan, Weiping [Western Kentucky Univ., Bowling Green, KY (United States)

2015-05-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Process for converting coal into liquid fuel and metallurgical coke

Science.gov (United States)

Wolfe, Richard A.; Im, Chang J.; Wright, Robert E.

1994-01-01

A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

Replacing coal by tire powder in ceramic industry

Energy Technology Data Exchange (ETDEWEB)

Mothe, C.G. [Dept. de Processos Organicos, Escola de Quimica/CT/UFRJ, Rio de Janeiro, RJ (Brazil); Mothe Filho, H.F. [Dept. de Geociencias, Inst. de Agronomia/UFRRJ, Seropedica, RJ (Brazil)

2005-07-01

Nowadays preserving nature, recycling or reusing materials are good policies. Around ten million tires are put out by year in Brazil, and it is not known for how long they will remain in environment till their complete degradation. This research used tires to replace coal in ceramic processing. In this way it helps to protect environment, to reduce the consumption of mineral deposits and to save money. Results show that tire powder can replace coal to obtain ceramic material, using one percent of tire. Experiments were carried out using TA instruments SDT 2960, in air or nitrogen atmospheres, at heating rate of 10 C/min., flow 120 ml/min. TG/DTA curves of tire and coal have exothermic events at close temperatures between 450-600 C. At range of temperatures clay have endothermic events. (orig.)

Upgrading of hydropyrolysis coal tar by hydroprocessing

Energy Technology Data Exchange (ETDEWEB)

Haglund, R.; Otterstedt, J.E.; Sterte, J. (Chalmers Univ. of Tech., Goeteborg (Sweden). 1. Dept. of Engineering Chemistry)

1991-05-01

Upgrading of a hydropyrolysis coal tar by hydroprocessing was investigated using different process conditions. The response of the hydropyrolysis tar to hydroprocessing was compared to those of a conventional coal tar and two heavy oil fractions. At comparable conditions, the removal of heteroatoms from the hydropyrolysis tar was more effective than from the conventional tar and, in particular, than from the oil fractions. Using conditions typical for hydroprocessing of heavy oil fractions, the contents of N, O as well as S in the hydropyrolysis tar were reduced by more than 90%. Hydroprocessing also resulted in a considerable increase in the gasoline fraction of the tar. (orig.).

Basic study of catalyst aging in the H-coal process

Energy Technology Data Exchange (ETDEWEB)

Cable, T.L.; Massoth, F.E.; Thomas, M.G.

1985-04-01

Samples of CoMo/Al/sub 2/O/sub 3/ catalysts used in an H-coal process demonstration run were studied to determine causes of catalyst deactivation. Physical and surface properties of the aged and regenerated catalysts were examined. Model compounds were used to assess four catalyst activity functions, viz., hydrodesulfurization (HDS), hydrogenation, cracking and hydrodeoxygenation (HDO). Other tests were performed to study the effects of coke and metals separately on the four catalyst activity functions. Catalyst coke content and metal deposits first increased rapidly, then more gradually with exposure time in the process run. Surface area and pore volume markedly decreased with exposure time. Catalyst activities of aged catalysts showed a rapid decline with exposure time. One-day exposure to coal resulted in significant losses in HDS and hydrogenation activities and nearly complete loss in cracking and HDO activities. Although metal deposits caused some permanent catalyst deactivation, coke had a much greater effect. Regenerated catalysts showed less recovery of catalytic activity as processing time increased. These results agreed well with product inspections from the process run. Oxygen chemisorption on aged-regenerated catalysts decreased with catalyst exposure time, indicating a significant loss of active sites. However, ESCA results showed no evidence of extensive sintering of the active MoS/sub 2/ phase. Permanent deactivation of the longer-time exposed catalysts can be ascribed, at least partly, to lateral growth of the active molybdenum sulfide phase. In addition, some loss in cobalt promotion occurred early in the process, which may account for the rapid loss in HDS and HDO activity in regenerated catalysts. 24 references.

Clean coal initiatives in Indiana

Science.gov (United States)

Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, Maria; Yu, Z.; Kramer, R.A.

2007-01-01

Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

2005-06-08

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Madhavi Nallani-Chakravartula; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

2006-03-27

The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

Health impacts of coal and coal use: Possible solutions

Science.gov (United States)

Finkelman, R.B.; Orem, W.; Castranova, V.; Tatu, C.A.; Belkin, H.E.; Zheng, B.; Lerch, H.E.; Maharaj, S.V.; Bates, A.L.

2002-01-01

Coal will be a dominant energy source in both developed and developing countries for at least the first half of the 21st century. Environmental problems associated with coal, before mining, during mining, in storage, during combustion, and postcombustion waste products are well known and are being addressed by ongoing research. The connection between potential environmental problems with human health is a fairly new field and requires the cooperation of both the geoscience and medical disciplines. Three research programs that illustrate this collaboration are described and used to present a range of human health problems that are potentially caused by coal. Domestic combustion of coal in China has, in some cases, severely affected human health. Both on a local and regional scale, human health has been adversely affected by coals containing arsenic, fluorine, selenium, and possibly, mercury. Balkan endemic nephropathy (BEN), an irreversible kidney disease of unknown origin, has been related to the proximity of Pliocene lignite deposits. The working hypothesis is that groundwater is leaching toxic organic compounds as it passes through the lignites and that these organics are then ingested by the local population contributing to this health problem. Human disease associated with coal mining mainly results from inhalation of particulate matter during the mining process. The disease is Coal Worker's Pneumoconiosis characterized by coal dust-induced lesions in the gas exchange regions of the lung; the coal worker's "black lung disease". ?? 2002 Elsevier Science B.V. All rights reserved.

Coal preparation

International Nuclear Information System (INIS)

Anon.

1991-01-01

The acid rain control legislation has prompted the Department of Energy (DOE) to seek new technology using the Clean Coal Technology program solicitation. The main goal of the program is to reduce SO 2 emissions below 9 Mt/a (10 million stpy) and NO x emission below 5.4 Mt/a (6 million stpy) by the year 2000. This would be accomplished by using precombustion, combustion, post combustion and conversion technology. Utilities are considering installing new scrubbers, switching fuel or possibly deep clean. However, the time required to implement the control technology is short. Due to the legislation, about 110 plants will have to adopt one of the approaches. This paper reports that in characterization of coal, Ames Laboratory used a scanning electron microscope- based, automated image analysis (SEM-AIA) technique to identify coal and mineral matter association. Various forms of organic sulfur were identified using peroxyacetic acid oxidation of coal. This was followed by subsequent microscopic, GC-MS, and HRMS analysis by Southern Illinois University. In ultrafine grinding of coal, it was reported by the Mining and Mineral Institute of Alabama that silica sand or flint shot used less energy compared to steel ball mills

Group separation of coal components and new ideas of coal utilization as petroleum

Energy Technology Data Exchange (ETDEWEB)

Zhi-hong Qin; Cui-li Hou; Juan Chen; Li-ying Zhang; Jie-qiong Ma [China University of Mining & Technology, Xuzhou (China). School of Chemical Engineering and Technology

2009-09-15

Four different groups of components were separated from coal under mild conditions of extraction and stripping process. Within these groups, and with pre-separation, individual utilization of all coal components can be realized, similar to petroleum components and enhance the inherent value and utilization value of coal, as well as increase environmental benefits. The characteristics of each component were analyzed with measurements by FTIR, GC/MS, TEM and the establishment of caking properties. The results show that coal can be separated into residues, ultra-pure coal, asphaltene components and light components by adding solvents for stripping into the CS{sub 2}/NMP mixed extraction solution. Those four groups of components present great differences in the presence of carbon and hydrogen elements, in the structure of functional groups, in their macroscopic structure and micro-morphology and caking properties. Every component possesses its own inherent values and approaches. A new idea of coal processes and utilization, similar to the use of petroleum is proposed. 11 refs., 6 figs., 6 tabs.

Combustion behaviour of ultra clean coal obtained by chemical demineralisation

Energy Technology Data Exchange (ETDEWEB)

F. Rubiera; A. Arenillas; B. Arias; J.J. Pis; I. Suarez-Ruiz; K.M. Steel; J.W. Patrick [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

2003-10-01

The increasing environmental concern caused by the use of fossil fuels and the concomitant need for improved combustion efficiency is leading to the development of new coal cleaning and utilisation processes. However, the benefits achieved by the removal of most mineral matter from coal either by physical or chemical methods can be annulled if poor coal combustibility characteristics are attained. In this work a high volatile bituminous coal with 6% ash content was subjected to chemical demineralisation via hydrofluoric and nitric acid leaching, the ash content of the clean coal was reduced to 0.3%. The original and treated coals were devolatilised in a drop tube furnace and the structure and morphology of the resultant chars was analysed by optical and scanning electron microscopies. The reactivity characteristics of the chars were studied by isothermal combustion tests in air at different temperatures in a thermogravimetric system. Comparison of the combustion behaviour and pollutant emissions of both coals was conducted in a drop tube furnace operating at 1000{sup o}C. The results of this work indicate that the char obtained from the chemically treated coal presents very different structure, morphology and reactivity behaviour than the char from the original coal. The changes induced by the chemical treatment increased the combustion efficiency determined in the drop tube furnace, in fact higher burnout levels were obtained for the demineralised coal.

Cuttability of coal

Energy Technology Data Exchange (ETDEWEB)

Sikora, W

1978-01-01

The process of cutting dull M, dull bright MB, bright dull BM, and bright B coal under various compressive stress conditions was studied in laboratory tests. The efficiency of ploughs depends much more on the natural mining conditions than does that of shearer-loaders. For seams of medium workability, it is difficult to forecast whether ploughs will be successful. Cuttability tests are a good way of determining whether ploughs can be used. The effort necessary to cut coal in a stressed condition depends not only on such properties as the workability defined by the Protodyakonov index or compressive strength, but also, and mainly, on the petrographic structure and elastic properties of the coal. In bright coals with high elastic strain, and with BM and MB coals, a much greater increment of effort is necessary with increase in compressive stresses. The cuttability of dull coals from difficult mines was not very different.

LES and RANS modeling of pulverized coal combustion in swirl burner for air and oxy-combustion technologies

International Nuclear Information System (INIS)

Warzecha, Piotr; Boguslawski, Andrzej

2014-01-01

Combustion of pulverized coal in oxy-combustion technology is one of the effective ways to reduce the emission of greenhouse gases into the atmosphere. The process of transition from conventional combustion in air to the oxy-combustion technology, however, requires a thorough investigations of the phenomena occurring during the combustion process, that can be greatly supported by numerical modeling. The paper presents the results of numerical simulations of pulverized coal combustion process in swirl burner using RANS (Reynolds-averaged Navier–Stokes equations) and LES (large Eddy simulation) methods for turbulent flow. Numerical simulations have been performed for the oxyfuel test facility located at the Institute of Heat and Mass Transfer at RWTH Aachen University. Detailed analysis of the flow field inside the combustion chamber for cold flow and for the flow with combustion using different numerical methods for turbulent flows have been done. Comparison of the air and oxy-coal combustion process for pulverized coal shows significant differences in temperature, especially close to the burner exit. Additionally the influence of the combustion model on the results has been shown for oxy-combustion test case. - Highlights: • Oxy-coal combustion has been modeled for test facility operating at low oxygen ratio. • Coal combustion process has been modeled with simplified combustion models. • Comparison of oxy and air combustion process of pulverized coal has been done. • RANS (Reynolds-averaged Navier–Stokes equations) and LES (large Eddy simulation) results for pulverized coal combustion process have been compared

An environmentally-friendly vacuum reduction metallurgical process to recover germanium from coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Zhang, Lingen; Xu, Zhenming, E-mail: zmxu@sjtu.edu.cn

2016-07-15

Highlights: • An environmental friendly vacuum reduction metallurgical process is proposed. • Rare and valuable metal germanium from coal fly ash is recycled. • Residues are not a hazardous material and can be further recycled. • A germanium recovery ratio of 94.64% is obtained in pilot scale experiments. - Abstract: The demand for germanium in the field of semiconductor, electronics, and optical devices is growing rapidly; however, the resources of germanium are scarce worldwide. As a secondary material, coal fly ash could be further recycled to retrieve germanium. Up to now, the conventional processes to recover germanium have two problems as follows: on the one hand, it is difficult to be satisfactory for its economic and environmental effect; on the other hand, the recovery ratio of germanium is not all that could be desired. In this paper, an environmentally-friendly vacuum reduction metallurgical process (VRMP) was proposed to recover germanium from coal fly ash. The results of the laboratory scale experiments indicated that the appropriate parameters were 1173 K and 10 Pa with 10 wt% coke addition for 40 min, and recovery ratio germanium was 93.96%. On the basis of above condition, the pilot scale experiments were utilized to assess the actual effect of VRMP for recovery of germanium with parameter of 1473 K, 1–10 Pa and heating time 40 min, the recovery ratio of germanium reached 94.64%. This process considerably enhances germanium recovery, meanwhile, eliminates much of the water usage and residue secondary pollution compared with other conventional processes.

Evaluation of Structural Changes in the Coal Specimen Heating Process and UCG Model Experiments for Developing Efficient UCG Systems

Directory of Open Access Journals (Sweden)

Gota Deguchi

2013-05-01

Full Text Available In the underground coal gasification (UCG process, cavity growth with crack extension inside the coal seam is an important phenomenon that directly influences gasification efficiency. An efficient and environmentally friendly UCG system also relies upon the precise control and evaluation of the gasification zone. This paper presents details of laboratory studies undertaken to evaluate structural changes that occur inside the coal under thermal stress and to evaluate underground coal-oxygen gasification simulated in an ex-situ reactor. The effects of feed temperature, the direction of the stratified plane, and the inherent microcracks on the coal fracture and crack extension were investigated using some heating experiments performed using plate-shaped and cylindrical coal specimens. To monitor the failure process and to measure the microcrack distribution inside the coal specimen before and after heating, acoustic emission (AE analysis and X-ray CT were applied. We also introduce a laboratory-scale UCG model experiment conducted with set design and operating parameters. The temperature profiles, AE activities, product gas concentration as well as the gasifier weight lossess were measured successively during gasification. The product gas mainly comprised combustible components such as CO, CH4, and H2 (27.5, 5.5, and 17.2 vol% respectively, which produced a high average calorific value (9.1 MJ/m3.

Variations in the stable isotope ratios of specific aromatic and aliphatic hydrocarbons from coal conversion processes

Energy Technology Data Exchange (ETDEWEB)

McRae, C.; Snape, C.E.; Fallick, A.E. [University of Strathclyde, Glasgow (United Kingdom). Dept. of Pure and Applied Chemistry

1998-07-01

To establish the scope for applying gas chromatography-isotope ratio mass spectrometry ({sup {delta}-13}C GC-IRMS) to molecular recognition problems in coal utilisation, {sup 13}C/{sup 12}C isotope ratios were determined for n-alkanes and polycyclic aromatic hydrocarbons (PAHs) as a function of coal rank and process conditions. Six coals ranging from a lignite to a low volatile bituminous coal were subjected to chloroform extraction, fixed-bed pyrolysis under hydrogen pressure (hydropyrolysis) and fluidised-bed (flash) pyrolysis. No significant variations in the stable isotope ratios of n-alkanes were evident as a function of either rank or conversion regime. In contrast, the isotope ratios of PAHs show large variations with those for hydropyrolysis (-23 to -25 parts per thousand) being similar to the bulk values of the initial coals and being isotopically heavier (less negative) than their fluidised-bed pyrolysis counterparts by 2-3 parts per thousand. However, the PAHs from fluidised-bed pyrolysis, which resemble closely those obtained from high temperature coal carbonization, are still heavier (by 2-3 parts per thousand) than those from diesel particulates and coal gasification and combustion residues. This provides a firm basis for the source apportionment of airborne PAHs in the proximity of coking plants, particularly with no major variations in the PAH isotope ratios being found as a function of rank.

The ENCOAL Mild Coal Gasification Project, A DOE Assessment

Energy Technology Data Exchange (ETDEWEB)

National Energy Technology Laboratory

2002-03-15

This report is a post-project assessment of the ENCOAL{reg_sign} Mild Coal Gasification Project, which was selected under Round III of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) Demonstration Program. The CCT Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of commercial-scale facilities. The ENCOAL{reg_sign} Corporation, a wholly-owned subsidiary of Bluegrass Coal Development Company (formerly SMC Mining Company), which is a subsidiary of Ziegler Coal Holding Company, submitted an application to the DOE in August 1989, soliciting joint funding of the project in the third round of the CCT Program. The project was selected by DOE in December 1989, and the Cooperative Agreement (CA) was approved in September 1990. Construction, commissioning, and start-up of the ENCOAL{reg_sign} mild coal gasification facility was completed in June 1992. In October 1994, ENCOAL{reg_sign} was granted a two-year extension of the CA with the DOE, that carried through to September 17, 1996. ENCOAL{reg_sign} was then granted a six-month, no-cost extension through March 17, 1997. Overall, DOE provided 50 percent of the total project cost of $90,664,000. ENCOAL{reg_sign} operated the 1,000-ton-per-day mild gasification demonstration plant at Triton Coal Company's Buckskin Mine near Gillette, Wyoming, for over four years. The process, using Liquids From Coal (LFC{trademark}) technology originally developed by SMC Mining Company and SGI International, utilizes low-sulfur Powder River Basin (PRB) coal to produce two new fuels, Process-Derived Fuel (PDF{trademark}) and Coal-Derived Liquids (CDL{trademark}). The products, as alternative fuel sources, are capable of significantly lowering current sulfur emissions at industrial and utility boiler sites throughout the nation thus reducing pollutants causing acid rain. In support of this overall

Development of a Field Demonstration for Cost-Effective Low-Grade Heat Recovery and Use Technology Designed to Improve Efficiency and Reduce Water Usage Rates for a Coal-Fired Power Plant

Energy Technology Data Exchange (ETDEWEB)

Noble, Russell [Southern Company Services, Incorporated, Birmingham, AL (United States); Dombrowski, K. [AECOM Technical Services, Austin, TX (United States); Bernau, M. [AECOM Technical Services, Austin, TX (United States); Morett, D. [AECOM Technical Services, Austin, TX (United States); Maxson, A. [EPRI, Palo Alto, CA (United States); Hume, S. [EPRI, Palo Alto, CA (United States)

2016-06-30

Coal-based power generation systems provide reliable, low-cost power to the domestic energy sector. These systems consume large amounts of fuel and water to produce electricity and are the target of pending regulations that may require reductions in water use and improvements in thermal efficiency. While efficiency of coal-based generation has improved over time, coal power plants often do not utilize the low-grade heat contained in the flue gas and require large volumes of water for the steam cycle make-up, environmental controls, and for process cooling and heating. Low-grade heat recovery is particularly challenging for coal-fired applications, due in large part to the condensation of acid as the flue gas cools and the resulting potential corrosion of the heat recovery materials. Such systems have also not been of significant interest as recent investments on coal power plants have primarily been for environmental controls due to more stringent regulations. Also, in many regions, fuel cost is still a pass-through to the consumer, reducing the motivation for efficiency improvements. Therefore, a commercial system combining low-grade heat-recovery technologies and associated end uses to cost effectively improve efficiency and/or reduce water consumption has not yet been widely applied. However, pressures from potential new regulations and from water shortages may drive new interest, particularly in the U.S. In an effort to address this issue, the U.S. Department of Energy (DOE) has sought to identify and promote technologies to achieve this goal.

The effect of temperature and addition of reducing agent on sodium stannate preparation from cassiterite by the alkaline roasting process

Science.gov (United States)

Lalasari, Latifa Hanum; Andriyah, Lia; Arini, Tri; Firdiyono, F.

2018-04-01

Sodium stannate is an intermediate compound with the formula Na2SnO3. This compound is easily dissolved in water and has many applications in the electroplating industry, tin alloy production, and catalysts for organic synthesis. In this occasion was investigated the effect of temperature and the addition of reducing agent on making of sodium stannate phase from cassiterite by an alkaline roasting process using sodium carbonate (Na2CO3). Firstly, cassiterite was roasted at 700 °C for 3 hours and continued leaching process using 10% HCl solution at 110 °C for 2 hours. The cassiterite residue than was dried at 110 °C and mixed homogenously with a Na2CO3 decomposer at a mass ratio Na2CO3/cassiterite as 5:3 for the decomposition process. It was done by variation temperatures (300 °C, 700 °C, 800 °C, 870 °C, 900 °C) for 3 hours, variation times (3, 4, 5 hours) at a roasting temperature of 700 °C and addition of reducing agent such as sub-bituminous coal. The result of the experiment shows that cassiterite prepared by roasting and acid leaching process has the chemical composition as follows: 59.98% Sn, 22.58% O, 3.20% Ce, 3.15% La, 2.57% Nd, 1.67% Ti, 1.56% Fe, 1.24% P, 0.62% Ca and others. The Na2SnO3 phase begins to form at a roasting temperature of 870 °C for 3 hours. Although the roasting times was extended from 3 hours to 5 hours at 700 °C, the Na2SnO3 phase also has not yet formed. In other conditions, the addition of coal reducing agent to the roasting process would cause formations of Sn metal besides Na2SnO3 phase at 870 °C. At temperatures lower than 870 °C, the addition of coal only forms Sn metal, whereas the sodium stannate phase is not formed.

Technological and economic aspects of coal biodesulfurisation.

Science.gov (United States)

Klein, J

1998-01-01

The sulfur found in coal is either part of the molecular coal structure (organically bound sulfur), is contained in minerals such as pyrite (FeS2), or occurs in minor quantities in the form of sulfate and elemental sulfur. When pyrite crystals are finely distributed within the coal matrix, mechanical cleaning can only remove part of the pyrite. It can, however, be removed by microbial action requiring only mild conditions. The process involves simple equipment, almost no chemicals, but relatively long reaction times, and treatment of iron sulfate containing process water. Different process configurations are possible, depending on the coal particle size. Coal with particle sizes of less than 0.5 mm is preferably desulfurised in slurry reactors, while lump coal (> 0.5 mm) should be treated in heaps. Investment and operating costs are estimated for different process configurations on an industrial scale. Concerning the organically bound sulfur in coal there is up to now no promising biochemical pathway for the degradation and/or desulfurisation of such compounds.

Prospects For Coal And Clean Coal Technologies In Kazakhstan

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-12-15

The coal sector in Kazakhstan is said to have enough reserves to last over 100 years, but the forecasted reserves are expected to last several hundreds of years. This makes investing in the fuel and energy sector of the country an attractive option for many international and private organisations. The proven on-shore reserves will ensure extraction for over 30 years for oil and 75 years for gas. The future development of the domestic oil sector depends mainly on developing the Kazakh sector of the Caspian Sea. The coal sector, while not a top priority for the Kazakh government, puts the country among the world's top ten coal-rich countries. Kazakhstan contains Central Asia's largest recoverable coal reserves. In future, the development of the raw materials base will be achieved through enriching and improving the quality of the coal and the deep processing of coal to obtain fluid fuel and synthetic substances. Developing shale is also topical. The high concentration of methane in coal layers makes it possible to extract it and utilise it on a large scale. However, today the country's energy sector, which was largely established in the Soviet times, has reached its potential. Kazakhstan has about 18 GW of installed electricity capacity, of which about 80% is coal fired, most of it built before 1990. Being alert to the impending problems, the government is planning to undertake large-scale modernisation of the existing facilities and construct new ones during 2015-30. The project to modernise the national electricity grid aims to upgrade the power substations to ensure energy efficiency and security of operation. The project will result in installation of modern high-voltage equipment, automation and relay protection facilities, a dispatch control system, monitoring and data processing and energy management systems, automated electricity metering system, as well as a digital corporate telecommunication network.

Reports on 1976 result of Sunshine Project. Investigation on development policy and position of various coal liquefaction processes in Japan; 1976 nendo Nippon ni okeru kakushu sekitan ekika process no kaihatsu hoshin to ichizuke ni kansuru chosa seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1977-03-01

This report is the summary of the 'investigation results concerning development policy and position of various coal liquefaction processes in Japan'. The purpose of this investigative research is primarily to clarify the position of coal energy in the future energy supply, technologies of converting coal to clean fuel as the form of coal energy utilization most suitable for Japan, and the position of coal liquefaction in such converting technologies, and also to decide on the policy of R and D on coal liquefaction process in Japan at present. Accordingly, this paper investigates the status quo of various liquefaction processes including the coal liquefaction technologies for which R and D are conducted under the Sunshine Project; making analysis/assessment from such viewpoint as clean process as environmental safeguard and a precondition for coal energy utilization, technical problems concerning coal import and transportation, and suitability for the present energy consumption structure centering on oil; and further, examining the position of coal liquefaction in the general effective utilization of coal as organic carbonaceous resources in the distant future. (NEDO)

Measurement and modeling of advanced coal conversion processes

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G.; Smoot, L.D.; Brewster, B.S. (Advanced Fuel Research, Inc., East Hartford, CT (United States) Brigham Young Univ., Provo, UT (United States))

1991-01-01

The overall objective of this program is the development of predictive capability for the design, scale up, simulation, control and feedstock evaluation in advanced coal conversion devices. This program will merge significant advances made in measuring and quantitatively describing the mechanisms in coal conversion behavior. Comprehensive computer codes for mechanistic modeling of entrained-bed gasification. Additional capabilities in predicting pollutant formation will be implemented and the technology will be expanded to fixed-bed reactors.

Coal reburning technology for cyclone boilers

International Nuclear Information System (INIS)

Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

1990-01-01

Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

Science.gov (United States)

Knightly, W. F.

1980-01-01

Various advanced energy conversion systems (ECS) are compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidates which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on-site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented for coal fired process boilers. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented.

Studies on the effect of coal particle size on biodepyritization of high sulfur coal in batch bioreactor

Directory of Open Access Journals (Sweden)

Singh Sradhanjali

2015-03-01

Full Text Available The moderate thermophilic mix culture bacteria were used to depyritize the Illinois coal of varying particle sizes (-100 μm, 100-200 μm, +200 μm. Mineral libration analysis showed the presence of pyrite along with other minerals in coal. Microbial depyritization of coal was carried out in stirred tank batch reactors in presence of an iron-free 9K medium. The results indicate that microbial depyritization of coal using moderate thermophiles is an efficient process. Moreover, particle size of coal is an important parameter which affects the efficiency of microbial depyritization process. At the end of the experiment, a maximum of 75% pyrite and 66% of pyritic sulphur were removed from the median particle size. The XRD analysis showed the absence of pyrite mineral in the treated coal sample. A good mass balance was also obtained with net loss of mass ranging from 5-9% showing the feasibility of the process for large scale applications.

Conceptual study of hydrogen donor solvent in the NEDOL coal liquefaction process

Energy Technology Data Exchange (ETDEWEB)

Kouzu, M.; Onozaki, M.; Oi, S. [Mitsui SRC Co Ltd, Tokyo (Japan)

2002-03-01

A 150 ton/day coal liquefaction pilot plant (PP) of the NEDOL process, supported by New Energy and Industrial Technology Development Organization (NEDO), was operated successfully for a total of 269 days at Kashima, Japan. With a great number of data obtained through the operation, the design procedure for the NEDOL process was studied. Middle and heavy oils from the coal employed were recycled as a hydrogen-donor solvent after hydrotreatment over Ni Mo/gamma-Al2O{sub 3} in a trickle bed reactor. The hydrogen donating ability of the solvent was high enough to obtain higher oil yield (50-58 wt%) at the aromaticity of ca. 0.45. Life expectancy of solvent hydrotreatment catalyst, requisite to the hydrotreater design, was estimated under PP operating conditions. In addition, physical properties of the solvent required for process design were determined, and hydrodynamics in the liquefaction bubble column reactors were examined. Taking the obtained hydrodynamics and thermal behavior into consideration, a design procedure of the liquefaction bubble column reactors was establsihed using a process simulator (CARD) validated by the product yields of PP. The simulation including distillation and solvent hydrotreatment showed that the content of heavy oil fraction (b.p. 350 - 538{degree} C) in the solvent was a determinant factor in the design of a large scale plant based on the NEDOL process.

Southern Coal Corporation Clean Water Settlement

Science.gov (United States)

Southern Coal Corporation is a coal mining and processing company headquartered in Roanoke, VA. Southern Coal Corporation and the following 26 affiliated entities are located in Alabama, Kentucky, Tennessee, Virginia and West Virginia

Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

Directory of Open Access Journals (Sweden)

Belošević Srđan V.

2016-01-01

Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

Japanese steel mills update and expectations to Canadian coal industry

International Nuclear Information System (INIS)

Yamaguchi, I.

2008-01-01

Kobe Steel's (Kobelco) corporate strategy includes expanding from only-one product such as high tensile strength steel sheet, and enlarging overseas production capacity through joint ventures and technical alliances. A new steel making process from low quality iron ore and steaming coal called ITmk3 has been developed by Kobe Steel that does not require any coke, reduces carbon dioxide emissions by 20 per cent, and reduces the cost of transporting slag. This strategy and technology was presented along with the changes surrounding the Japanese steel industry and raw materials market. These changes include the rise of emerging oil-producing countries; world steel production and exports; the rise in prices of resources; and the slowdown of the United States economy. The current situation of Japanese crude steel production, pig-iron production, and coke expansion plans were also presented. The presentation also outlined expectation's of the Canadian coal industry with reference to Canadian coal imports to Japan. tabs., figs

Mineralogic and element association of coals from the Gevra mine, Korba coal field, Madhya Pradesh, India

International Nuclear Information System (INIS)

Hart, B.R.; Powell, M.A.; Fyfe, W.S.; Sahu, K.C.; Tripathy, S.

1991-01-01

As a part of a project to study the content and distribution of trace elements in coals and coal by-products from coal mining areas of India, the mineral and elemental composition of the whole coal and concentration of the selective elements in the whole coal mined from the Gevra mine of the Korba coal field in Madhya Pradesh are studied. The vertical trend of the selected elements are defined and possible relationships of these elements to the minerals present in or associated with the above coal are examined. The Gevra Coals have ash contact ( 3 times world average) and low sulphur content (1/4 of world average). Most elements are found to be positively correlated with ash indicating an inorganic association. Elements which show organic affinity include S, Cl, I and In. Fe, Cu, Zn and Pb occur in sulfide phases, the dominant Fe phase identified is siderite which also contain Mn and Mg. Th and U along with varying proportions of rare earths, Ce, Dy, La and Y have been identified with discrete phosphate minerals. Most trace elements have been found to be concentrated in the upper and lower portions of the coal seam exposed in Gevra mine and in partings. It is, therefore, suggested that selective mining and removal of high ash/inorganic material, particularly the upper and lower portion of the seam, will greatly reduce the mobilization of Al, As, Co, Fe, Hf, Sc, Si, Ti and to a lesser degree Cr, La, Mn, Th U and V during combustion of coal in power plants and consequently will reduce the influx of trace elements to the environment. (M.G.B.). 23 refs., 5 figs

Studies of materials found in products and wastes from coal-conversion processes

International Nuclear Information System (INIS)

Petersen, M.R.; Fruchter, J.S.

1979-01-01

Researchers at Pacific Northwest Laboratory (PNL) have been investigating materials from synthetic fossil-fuel processes. During this past year, solids from the Lignite Gasification Pilot Plant and samples from the Solvent Refined Coal Pilot Plant (SRC-II mode) have been analyzed for organic and inorganic constituents. Observations on these samples are summarized

Microbial transformation of coal and coal relevant structures - presentation of a BMBF joint research project

Energy Technology Data Exchange (ETDEWEB)

Sinder, C.; Schacht, S.; Pfeifer, F.; Klein, J. [DMT-Gesellschaft fuer Forschung und Pruefung mbH, Essen (Germany)

1997-12-31

Investigations in the joint research project `Microbial transformation of coal and coal relevant structures` supported by the Ministry of Education, Science, Research and Technology (BMBF) of the Federal Republic of Germany and coordinated by the DMT-Gesellschaft fuer Forschung und Pruefung mbH (DMT) are focussed on research and development of biotechnological coal conversion processes. Up to now investigations carried out in the project lead to a number of important results. During work on the project a great number of different microorganisms was found able to degrade or solubilize coal or lignite. Enzymatic as well as regulation mechanisms of the microbial depolymerization processes have been characterized successfully. (orig.)

EXPLORATORY RESEARCH ON NOVEL COAL LIQUEFACTION CONCEPT

Energy Technology Data Exchange (ETDEWEB)

Brandes, S.D.; Winschel, R.A.

1998-11-30

The report presents a summary the work performed under DOE Contract No. DE-AC22-95PC95050. Investigations performed under Task 4--Integrated Flow Sheet Testing are detailed. In this program, a novel direct coal liquefaction technology was investigated by CONSOL Inc. with the University of Kentucky Center for Applied Energy Research and LDP Associates. The process concept explored consists of a first-stage coal dissolution step in which the coal is solubilized by hydride ion donation. In the second stage, the products are catalytically upgraded to refinery feedstocks. Integrated first-stage and solids-separation steps were used to prepare feedstocks for second-stage catalytic upgrading. An engineering and economic evaluation was conducted concurrently with experimental work throughout the program. Approaches to reduce costs for a conceptual commercial plant were recommended at the conclusion of Task 3. These approaches were investigated in Task 4. The economic analysis of the process as it was defined at the conclusion of Task 4, indicates that the production of refined product (gasoline) via this novel direct liquefaction technology is higher than the cost associated with conventional two-stage liquefaction technologies.

H/sub 2/S-removal processes for low-Btu coal gas

Energy Technology Data Exchange (ETDEWEB)

Edwards, M. S.

1979-01-01

Process descriptions are provided for seven methods of removing H/sub 2/S from a low-Btu coal-derived gas. The processes include MDEA, Benfield, Selexol, Sulfinol, Stretford, MERC Iron Oxide, and Molecular Sieve. Each of these processes was selected as representing a particular category of gas treating (e.g., physical solvent systems). The open literature contains over 50 processes for H/sub 2/S removal, of which 35 were briefly characterized in the literature survey. Using a technical evaluation of these 35 processes, 21 were eliminated as unsuitable for the required application. The remaining 14 processes represent six categories of gas treating. A seventh category, low-temperature solid sorption, was subsequently added. The processes were qualitatively compared within their respective categories to select a representative process in each of the seven categories.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

International Nuclear Information System (INIS)

Lissianski, Vitali V.; Loc Ho; Maly, Peter M.; Zamansky, Vladimir M.

2002-01-01

This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NO x control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NO x by 60%-70%, achieving an emissions level of 0.15 lb/10 6 Btu in many coal-fired boilers equipped with Low NO x Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NO x reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NO x reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NO x reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NO x reduction

Interrelating the breakage and composition of mined and drill core coal

Science.gov (United States)

Wilson, Terril Edward

Particle size distribution of coal is important if the coal is to be beneficiated, or if a coal sales contract includes particle size specifications. An exploration bore core sample of coal ought to be reduced from its original cylindrical form to a particle size distribution and particle composition that reflects, insofar as possible, a process stream of raw coal it represents. Often, coal cores are reduced with a laboratory crushing machine, the product of which does not match the raw coal size distribution. This study proceeds from work in coal bore core reduction by Australian investigators. In this study, as differentiated from the Australian work, drop-shatter impact breakage followed by dry batch tumbling in steel cylinder rotated about its transverse axis are employed to characterize the core material in terms of first-order and zeroth-order breakage rate constants, which are indices of the propensity of the coal to degrade during excavation and handling. Initial drop-shatter and dry tumbling calibrations were done with synthetic cores composed of controlled low-strength concrete incorporating fly ash (as a partial substitute for Portland cement) in order to reduce material variables and conserve difficult-to-obtain coal cores. Cores of three different coalbeds--Illinois No. 6, Upper Freeport, and Pocahontas No. 5 were subjected to drop-shatter and dry batch tumbling tests to determine breakage response. First-order breakage, characterized by a first-order breakage index for each coal, occurred in the drop-shatter tests. First- and zeroth-order breakage occurred in dry batch tumbling; disappearance of coarse particles and creation of fine particles occurred in a systematic way that could be represented mathematically. Certain of the coal cores available for testing were dry and friable. Comparison of coal preparation plant feed with a crushed bore core and a bore core prepared by drop-shatter and tumbling (all from the same Illinois No.6 coal mining

Combined coal gasification and Fe{sub 3}O{sub 4}-reduction using high-temperature solar process heat

Energy Technology Data Exchange (ETDEWEB)

Tamaura, Y [Tokyo Inst. of Technology, Tokyo (Japan); Ehrensberger, K; Steinfeld, A [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1997-06-01

The coal/Fe{sub 3}O{sub 4} system was experimentally studied at PSI solar furnace. The reactants were directly exposed to a solar flux irradiation of 3,000 suns (1 sun = 1 kW/m{sup 2}). The combined gasification of coal and reduction of Fe{sub 2}O{sub 3} proceeded rapidly after only one second exposure, suggesting an efficient heat transfer and chemical conversion by direct solar energy absorption at the reaction site. The proposed solar thermochemical process offers the possibility of converting coal to a cleaner fluid fuel with a solar-upgraded calorific value. (author) 2 figs., 8 refs.

GC/MS analysis of coal tar composition produced from coal pyrolysis

African Journals Online (AJOL)

Coal tar is a significant product generated from coal pyrolysis. A detailed analytical study on its composition and chemical structure will be of great advantage to its further processing and utilization. Using a combined method of planigraphy-gas chromatograph/mass spectroscopy (GC/MS), this work presents a composition ...

Washability of Australian coals

Energy Technology Data Exchange (ETDEWEB)

Whitmore, R L

1979-06-01

Australian coals tend to be young in geological age and high in ash by world standards; preparation of the coal before marketing is almost universal. On the basis of float and sink data from 39 locations in the eastern Australian coalfields, the coals are place in four categories representing increasing difficulty in their washability characteristics. These seem to be related neither to the geological age nor the geographical position of the deposit and Hunter Valley coals, for example, span all categories. The influence of crushing on the washability of Australian coals is briefly considered and from limited data it is concluded to be appreciably smaller than for British or North American coals. A strategy for the float and sink analysis of Australian coals is proposed and the influence of washability characteristics on current trends in the selection of separating processes for coking and steaming products is discussed.

Use of structural parameters of Canadian coals to follow coalification process

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Charland, J.-P.; Dureau, R.; Kalkreuth, W.; Wieschenkaemper, I. (CANMET, Ottawa, ON (Canada). Energy Research Laboratories)

1991-06-01

A series of Canadian coals was used to evaluate the structural parameters determined by the FTIR spectroscopy and the apparent aromaticity determined by solid state {sup 13}C NMR spectroscopy as coalification indicators. The results support the existence of two main coalification regions, i.e. the first involving lignite-subbituminous-high volatile bituminous stages and the second which begins with high volatile bituminous coals and ends with anthracite. The deoxygenation is the main reaction in the first region whereas the steady increase in apparent aromaticity is the most evident process in the second. The hydroxylic oxygen is a good indicator to distinguish between different coalification stages in the first region. The amount of three and more hydrogens attached to aromatic units exhibited a linear trend with both apparent aromaticity and mean reflectance for the coalification range from lignite to anthracite. 15 refs., 10 figs.

Development of an Integrated Multi-Contaminant Removal Process Applied to Warm Syngas Cleanup for Coal-Based Advanced Gasification Systems

Energy Technology Data Exchange (ETDEWEB)

Meyer, Howard

2010-11-30

This project met the objective to further the development of an integrated multi-contaminant removal process in which H2S, NH3, HCl and heavy metals including Hg, As, Se and Cd present in the coal-derived syngas can be removed to specified levels in a single/integrated process step. The process supports the mission and goals of the Department of Energy's Gasification Technologies Program, namely to enhance the performance of gasification systems, thus enabling U.S. industry to improve the competitiveness of gasification-based processes. The gasification program will reduce equipment costs, improve process environmental performance, and increase process reliability and flexibility. Two sulfur conversion concepts were tested in the laboratory under this project, i.e., the solventbased, high-pressure University of California Sulfur Recovery Process High Pressure (UCSRP-HP) and the catalytic-based, direct oxidation (DO) section of the CrystaSulf-DO process. Each process required a polishing unit to meet the ultra-clean sulfur content goals of <50 ppbv (parts per billion by volume) as may be necessary for fuel cells or chemical production applications. UCSRP-HP was also tested for the removal of trace, non-sulfur contaminants, including ammonia, hydrogen chloride, and heavy metals. A bench-scale unit was commissioned and limited testing was performed with simulated syngas. Aspen-Plus®-based computer simulation models were prepared and the economics of the UCSRP-HP and CrystaSulf-DO processes were evaluated for a nominal 500 MWe, coal-based, IGCC power plant with carbon capture. This report covers the progress on the UCSRP-HP technology development and the CrystaSulf-DO technology.

Clean coal technologies

International Nuclear Information System (INIS)

Aslanyan, G.S.

1993-01-01

According to the World Energy Council (WEC), at the beginning of the next century three main energy sources - coal, nuclear power and oil will have equal share in the world's total energy supply. This forecast is also valid for the USSR which possesses more than 40% of the world's coal resources and continuously increases its coal production (more than 700 million tons of coal are processed annually in the USSR). The stringent environmental regulations, coupled with the tendency to increase the use of coal are the reasons for developing different concepts for clean coal utilization. In this paper, the potential efficiency and environmental performance of different clean coal production cycles are considered, including technologies for coal clean-up at the pre-combustion stage, advanced clean combustion methods and flue gas cleaning systems. Integrated systems, such as combined gas-steam cycle and the pressurized fluidized bed boiler combined cycle, are also discussed. The Soviet National R and D program is studying new methods for coal utilization with high environmental performance. In this context, some basic research activities in the field of clean coal technology in the USSR are considered. Development of an efficient vortex combustor, a pressurized fluidized bed gasifier, advanced gas cleaning methods based on E-beam irradiation and plasma discharge, as well as new catalytic system, are are presented. In addition, implementation of technological innovations for retrofitting and re powering of existing power plants is discussed. (author)

Physico-chemical fracturing and cleaning of coal. [Treatment with CO/sub 2/ in water at high pressure

Science.gov (United States)

Sapienza, R.S.; Slegeir, W.A.R.

1983-09-30

This invention relates to a method of producing a crushable coal and reducing the metallic values in coal represented by Si, Al, Ca, Na, K, and Mg, which comprises contacting a coal/water mix in a weight ratio of from about 4:1 to 1:6 in the presence of CO/sub 2/ at pressures of about 100 to 1400 psi and a minimum temperature of about 15/sup 0/C for a period of about one or more hours to produce a treated coal/water mix. In the process the treated coal/water mix has reduced values for Ca and Mg of up to 78% over the starting mix and the advantageous CO/sub 2/ concentration is in the range of about 3 to 30 g/L. Below 5 g/L CO/sub 2/ only small effects are observed and above 30 g/L no further special advantages are achieved. The coal/water ratios in the range 1:2 to 2:1 are particularly desirable and such ratios are compatible with coal water slurry applications.

Ten questions on the future of coal

International Nuclear Information System (INIS)

Ruelle, G.

2005-01-01

The author comments data and information on the main uses of coal, the evolution of the coal share in the world energy consumption, the amounts and locations of coal reserves in comparison with oil and gas, the coal reserves left in the European Union, the world coal market characteristics with respect to those of oil and gas, the reason of the bad environmental reputation of coal, the internal cost of a KWh produced by a coal power station, the external cost resulting from its environmental pollution, the possibility of reducing those defects by 2020, 2040, 2060, the way of transforming coal into oil and to which cost, in order to expand its use to modern transports, the role of coal during the 21. century and the possibilities of CO 2 sequestration

Change in electric and dielectric properties of some Australian coals during the processes of pyrolysis

Energy Technology Data Exchange (ETDEWEB)

Zubkova, V.; Prezhdo, V. [Institute of Chemistry, Jan Kochanowski University, 5 Checinska Street, 25-020 Kielce (Poland)

2006-03-01

The investigation of change in electric and dielectric properties of Australian coals was carried out during their pyrolysis. The relation between the increase of the tangent of dielectric losses and electrical resistivity in the pre-plastic state of pyrolysis was established. It was shown that at the pre-plastic stage of pyrolysis, when the organic coal mass is in the glassy state, the decrease in value of electrical resistivity is caused by the increase in rotational movement of segments of macromolecules as evidenced by the increase in tg{delta} parameter. The character of change in curves r=f(T{sup o}) and tg{delta}=f(T{sup o}C) in the pre-plastic state of the process of coal pyrolysis predetermines the values of parameters of coke durability. (author)

Characterization of desulfurization, denitrogenation and process sulfur transfer during hydropyrolysis of Chinese high sulfur coals

Energy Technology Data Exchange (ETDEWEB)

Sun Chenggong; Li Baoqing [Chinese Academy of Sciences, Taiyuan (China). State Key Lab. of Coal Conversion; Snape, C.E. [Strathclyde Univ., Glasgow (United Kingdom). Dept. of Pure and Applied Chemistry

1997-12-31

The process desulphurization and denitrogenation of Chinese high sulfur coals and the characteristics of sulfur transformation during non-catalytic hydropyrolysis were investigated by a 10 g fixed-bed reactor and a small-scaled reactor with online spectrometry respectively. It was indicated that more than 70% of the total sulfur of the two high sulfur coals and almost all pyritic sulfur are removed as H{sub 2}S, leaving the char and tar products with much less sulfur distribution. The liability of sulfur transformation to tar products is closely related to the thiophenic structure forms rather than sulfidic forms. At the same time, the formation of trace amount of sulfur dioxide indicates the presence of inherent sulfur oxidation reactions inside coal frame structures even under H{sub 2} pressure. (orig.)

Clean utilization of coal

International Nuclear Information System (INIS)

Yueruem, Y.

1992-01-01

This volume contains 23 lectures presented at the Advanced Study Institute on 'Chemistry and Chemical Engineering of Catalytic Solid Fuel Conversion for the Production of Clean Synthetic Fuels', which was held at Akcay, Edremit, Turkey, between 21 July and August 3, 1991. Three main subjects: structure and reactivity of coal; cleaning of coal and its products, and factors affecting the environmental balance of energy usage and solutions for the future, were discussed in the Institute and these are presented under six groups in the book: Part 1. Structure and reactivity of coal; Part 2. Factors affecting environmental balance; Part 3. Pre-usage cleaning operations and processes; Part 4. Upgrading of coal liquids and gases; Part 5. Oxygen enriched processes; and Part 6. Probable future solution for energy and pollution problems. Separate abstracts have been prepared for all the lectures