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Sample records for rapidly solidified alloys

  1. New developments in rapidly solidified magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K. [Allied-Signal, Inc., Morristown, NJ (United States); Chang, C.F. [Allied-Signal, Inc., Morristown, NJ (United States); Raybould, D. [Allied-Signal, Inc., Morristown, NJ (United States); King, J.F. [Magnesium Elektron Ltd., Manchester (United Kingdom); Thistlethwaite, S. [Magnesium Elektron Ltd., Manchester (United Kingdom)

    1992-12-31

    In the present paper, we will examine the new developments in the rapidly solidified Mg-Al-Zn-Nd (EA55RS) alloy. We shall first briefly review the process scale-up currently employed for producing rapidly solidified magnesium alloys in large quantities, and then discuss the effect of billet size and processing parameters on the mechanical properties of various mill product forms such as extrusions and sheets. The superplastic behavior of EA55RS extrusions and rolled sheets are also discussed. Finally, some results on magnesium metal-matrix composites using rapidly solidified EA55RS matrix powders and SiC particulates are presented. (orig.)

  2. Rapidly solidified Mg-Al-Zn-rare earth alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chang, C.F.; Das, S.K.; Raybould, D.

    1987-01-01

    Among the light metal alloys, magnesium is the lightest structural material except for beryllium, and yet magnesium alloys have not seen extensive use because of their poor strength and corrosion resistance. Rapid solidification technology offers a possible solution to these problems. A number of Mg-Al-Zn alloys containing rare earth (RE) elements (e.g. Ce, Pr, Y, and Nd) have been investigated using rapid solidification processing for possible structural applications. The processing consists of planar flow or jet casting into ribbons, pulverization of ribbon to powder, and consolidation of powder into bulk shapes. The mechanical properties of some of these alloys show attractive combinations of strength, ductility and corrosion resistance. The microstructures of these alloys are correlated with their mechanical properties. The rapidly solidified Mg-Al-Zn-RE alloys show great potential for applications in automotive and aerospace industries. 7 references.

  3. Microstructures in rapidly solidified Ni-Mo alloys

    Science.gov (United States)

    Jayaraman, N.; Tewari, S. N.; Hemker, K. J.; Glasgow, T. K.

    1986-01-01

    Ni-Mo alloys of compositions ranging from pure Ni to Ni-40 at. percent Mo were rapidly solidified by Chill Block Melt Spinning in vacuum and were examined by optical metallography, X-ray diffraction and transmission electron microscopy. Rapid solidification resulted in an extension of molybdenum solubility in nickel from 28 to 37.5 at. percent. A number of different phases and microstructures were seen at different depths (solidification conditions) from the quenched surface of the melt spun ribbons.

  4. Undercooling and demixing in rapidly solidified Cu-Co alloys

    DEFF Research Database (Denmark)

    Battezzati, L.; Curiotto, S.; Johnson, Erik

    2007-01-01

    competition of transformation phenomena, the mechanisms have not been fully disclosed. This contribution reviews such findings with the help of a computer calculation of the phase diagram and extends the present knowledge by presenting new results obtained by rapidly solidifying various Cu–Co compositions...

  5. Nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tashlykova-Bushkevich, Iya I. [Belarusian State University of Informatics and Radioelectronics, Minsk (Belarus)

    2015-12-31

    The present work summarizes recent progress in the investigation of nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys foils produced at exceptionally high cooling rates. We focus here on the potential of modification of hydrogen desorption kinetics in respect to weak and strong trapping sites that could serve as hydrogen sinks in Al materials. It is shown that it is important to elucidate the surface microstructure of the Al alloy foils at the submicrometer scale because rapidly solidified microstructural features affect hydrogen trapping at nanostructured defects. We discuss the profound influence of solute atoms on hydrogen−lattice defect interactions in the alloys. with emphasis on role of vacancies in hydrogen evolution; both rapidly solidified pure Al and conventionally processed aluminum samples are considered.

  6. Microstructure evolution and thermal stability of rapidly solidified Al-Ni-Co-RE alloy

    Directory of Open Access Journals (Sweden)

    B. Karpe

    2013-07-01

    Full Text Available In the frame of this work, Al-5Ni-1Co-3RE (RE-Rare Earth (Mischmetal rapidly solidified ribbons were manufactured and analyzed. The morphology of the as-cast structure, as well as the microstructural features were analyzed by transmission electron microscopy (TEM and scanning electron microscopy (SEM. Thermal stability has been investigated by combination of four point scanning electrical resistivity measurement (ER, differential scanning calorimetry (DSC and microhardness measurement. From the results we can conclude, that Al-5Ni-1Co-3RE rapidly solidified alloys have good thermal stability due to very slow coarsening kinetics of precipitated particles.

  7. Corrosion resistance of rapidly solidified Al-Cu and Al-Si alloys

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    Girgis, N.N. (Corrosion Dept., Central Metallurgical Research and Development Inst., Helwan (Egypt)); Bastawros, A.M. (Physics Dept., National Research Center, Dokki, Giza (Egypt))

    1992-12-01

    This work has shown that rapidly solidified AlSi alloy is more resistant than AlCu when exposed in either neutral or acidic chloride solutions. This can be related to Si, metalloid element, which accelerates active dissolution of the alloy surface and causes rapid formation of a passive film and subsequent enrichment of Al in the film. This is in agreement with the views of Naka et al. on the role of metalloid elements, like phosphorus, in promoting the corrosion resistance of amorphous alloys. (orig.)

  8. Properties of rapidly solidified Al-12.5 Si-1Ni alloy

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    Tawtik, N.L.; Abdel Hady, E.M.; Bastawros, A.M. [Nat. Res. Centre, Giza (Egypt). Solid State Phys. Dept.

    1998-11-01

    Rapidly solidified Al-12.5 Si-1 Ni ribbons were prepared by melt spinning. The Si solid solubility was extended to high values as deduced from X-ray diffraction and TEM. This high solubility of Si was found to have significant effects on the various properties of this alloy. High values of electric resistivity was observed which was about four times the fully annealed values. Furthermore rapid solidification improved the tensile strength and the toughness of this alloy as compared with its classically solidified counter part. The relaxation kinetics was followed by isothermal resistivity measurements. The relaxation follows an equation which has the Johnson-Mehl-Avrami (JMA) form. No metastable phase was observed. (orig.)

  9. Microstructure Properties of Rapidly Solidified Al-Zn-Mg-Cu Alloys

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    Emad M. Ahmed

    2014-01-01

    Full Text Available The Rietveld X-ray diffraction analysis was applied to analyze the weight fraction of precipitation phases and microstructure characterizations of rapidly solidified Al-8Zn-4Mg-xCu, x = 1, 4, 8, and 10 alloys (in wt.%, prepared by melt spun technique. A good agreement between observed and calculated diffraction pattern was obtained and the conventional Rietveld factors (Rp, Rwp, and GOF converged to satisfactory values. Solid solubilities of Zn, Mg, and Cu in α-Al were extended to high values. Besides, metastable Al0.71Zn0.29, intermetallic Al2CuMg, Al2Cu, and CuMgZn phases have been observed for x = 4, 8, and 10 Cu alloys. The crystal structure and microstructure characterizations exhibit strong Cu content dependence.

  10. Microstructural observations and thermal stability of a rapidly solidified aluminum-gadolinium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Savage, S.J.; Eliezer, D.; Froes, F.H. (Rapid Solidification Group, Swedish Institute for Metals Research, Drottning Kristinas vag 48, S-114 28 Stockholm (SE))

    1987-08-01

    Rapid solidification processing has significant potential to extend the use of aluminum alloys to higher temperatures (200/sup 0/C to 350/sup 0/C). In particular, alloys based on Al-Fe-X compositions, where X = Ce or Mo, have been studied in detail. Cerium is representative of the family of rare earth, or lanthanide elements, and forms a number of intermetallic compounds with aluminum. Alloys containing rare earths other than cerium have received little attention, although for several reasons they are considered worthy of study. Rapidly solidified ribbons were prepared from this alloy by the chill block melt spinning technique at a peripheral wheel velocity of 20.4 m/s. A melt temperature of --1300/sup 0/C was used to ensure complete dissolution of all intermetallic particles. The ribbons produced were typically about 100 ..mu..m thick and 2 to 3 mm wide. Standard polishing techniques were used to prepare sections for optical microscopy and microhardness measurements. Room temperature Keller's reagent (diluted to 50 vol pct, in water) was used to etch the samples. Thin foils were prepared for TEM by electropolishing from both sides of the ribbon using the window technique.

  11. Surface precipitation of chromium in rapidly solidified Cu-Cr alloys

    Science.gov (United States)

    Bizjak, Milan; Karpe, Blaž; Jakša, Gregor; Kovač, Janez

    2013-07-01

    Rapidly solidified ribbons of Cu-Cr alloys with 2.27 and 4.20 at.% of chromium were produced using the melt-spinning method. Alloys were analyzed by electron microscopy for complete solubility of Cr in copper matrix. To avoid disturbing effects of Cr phase particles, the kinetics and the sequence of microstructural transformations during heating were analyzed only the sample with 2.27 at.% of chromium with complete Cr solubility in the copper matrix. We then investigated the precipitation process for this alloy that was subsequently heated at a constant rate. The increased solid solubility obtained allowed the extensive precipitation of a Cr-rich phase. The kinetics and the sequence of microstructural changes that occurred during the heating were analyzed using an in situ measurement of the electrical resistance. The quenched microstructure was analyzed at transition points using scanning and transmission electron microscopy. X-ray photoelectron spectroscopy, as a very surface-sensitive method, was applied to study the changes in the chemical composition of the surface for the Cu-Cr alloy ribbons in the temperature range 400-700 °C during an in situ heat treatment in an ultra-high vacuum. The results show a relatively rapid precipitation of chromium to the surface, which starts at 400 °C and is correlated with a change in the microstructure and the electrical resistance. The Cr-precipitation is faster at higher temperatures and follows the parabolic law. The resistivity results for the supersaturated binary alloy were analyzed using the Ozawa method to give an activation energy for the precipitation of 196 ± 10 kJ mol-1.

  12. Heat Treatment Development for a Rapidly Solidified Heat Resistant Cast Al-Si Alloy

    Science.gov (United States)

    Kasprzak, W.; Chen, D. L.; Shaha, S. K.

    2013-07-01

    Existing heat treatment standards do not properly define tempers for thin-walled castings that solidified with high solidification rates. Recently emerged casting processes such as vacuum high pressure die casting should not require long solution treatment times due to the fine microstructures arising from rapid solidification rates. The heat treatment studies involving rapidly solidified samples with secondary dendrite arm spacing between 10 and 35 μm were conducted for solution times between 30 min and 9 h and temperatures of 510 and 525 °C and for various aging parameters. The metallurgical analysis revealed that an increase in microstructure refinement could enable a reduction of solution time up to 88%. Solution treatment resulted in the dissolution of Al2Cu and Al5Mg8Si6Cu2, while Fe- and TiZrV-based phases remained partially in the microstructure. The highest strength of approximately 351 ± 9.7 and 309 ± 3.4 MPa for the UTS and YS, respectively, was achieved for a 2-step solution treatment at 510 and 525 °C in the T6 peak aging conditions, i.e., 150 °C for 100 h. The T6 temper did not yield dimensionally stable microstructure since exceeding 250 °C during in-service operation could result in phase transformation corresponding to the over-aging reaction. The microstructure refinement had a statistically stronger effect on the alloy strength than the increase in solutionizing time. Additionally, thermal analysis and dilatometer results were presented to assess the dissolution of phases during solution treatment, aging kinetics as well as dimensional stability.

  13. Microstructure and Mechanical Properties of a Novel Rapidly Solidified, High-Temperature Al-Alloy

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    Overman, Nicole R.; Mathaudhu, Suveen; Choi, Jung-Pyung; Roosendaal, Timothy J.; Pitman, Stan G.

    2016-02-12

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe11.4Si1.8V1.6Mn0.9 (wt. %), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1-0.25µm whereas branching in the shot material was 0.5-1.0µm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300°C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2MPa at room temperature and 298.0MPa at 300°C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures.

  14. Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Overman, N.R., E-mail: Nicole.Overman@pnnl.gov [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); Mathaudhu, S.N. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); University of California, Riverside, 3401 Watkins Dr., Riverside, CA 92521 (United States); Choi, J.P.; Roosendaal, T.J.; Pitman, S. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States)

    2016-02-15

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was

  15. Evaluation of Ti(3)Si Phase Stability from Heat-Treated, Rapidly Solidified Ti-Si Alloys

    OpenAIRE

    COSTA, Alex Matos da Silva; de Lima, Gisele Ferreira; Rodrigues,Geovani; NUNES, Carlos Angelo; Coelho,Gilberto Carvalho; Suzuki, Paulo Atsushi

    2010-01-01

    Ti-base alloys containing significant amounts of silicon have been considered for high temperature structural applications. Thus, information concerning phase stability on the Ti-Si system is fundamental and there are not many investigations covering the phase stability of the Ti(3)Si phase, specially its dependence on oxygen/nitrogen contamination. In this work the stability of this phase has been evaluated through heat-treatment of rapidly solidified Ti-rich Ti-Si alloys at 700 A degrees C ...

  16. Magnetism-Structure Correlations during the ε→τ Transformation in Rapidly-Solidified MnAl Nanostructured Alloys

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    Felix Jiménez-Villacorta

    2014-01-01

    Full Text Available Magnetic and structural aspects of the annealing-induced transformation of rapidly-solidified Mn55Al45 ribbons from the as-quenched metastable antiferromagnetic (AF ε-phase to the target ferromagnetic (FM L10 τ-phase are investigated. The as-solidified material exhibits a majority hexagonal ε-MnAl phase revealing a large exchange bias shift below a magnetic blocking temperature TB~95 K (Hex~13 kOe at 10 K, ascribed to the presence of compositional fluctuations in this antiferromagnetic phase. Heat treatment at a relatively low annealing temperature Tanneal ≈ 568 K (295 °C promotes the nucleation of the metastable L10 τ-MnAl phase at the expense of the parent ε-phase, donating an increasingly hard ferromagnetic character. The onset of the ε→τ transformation occurs at a temperature that is ~100 K lower than that reported in the literature, highlighting the benefits of applying rapid solidification for synthesis of the rapidly-solidified parent alloy.

  17. Magnetism-Structure Correlations during the epsilon ->tau Transformation in Rapidly-Solidified MnAl Nanostructured Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez-Villacorta, F; Marion, JL; Oldham, JT; Daniil, M; Willard, MA; Lewis, LH

    2014-01-21

    Magnetic and structural aspects of the annealing-induced transformation of rapidly-solidified Mn55Al45 ribbons from the as-quenched metastable antiferromagnetic (AF) epsilon-phase to the target ferromagnetic (FM) L1(0) tau-phase are investigated. The as-solidified material exhibits a majority hexagonal epsilon-MnAl phase revealing a large exchange bias shift below a magnetic blocking temperature T-B similar to 95 K (H-ex similar to 13 kOe at 10 K), ascribed to the presence of compositional fluctuations in this antiferromagnetic phase. Heat treatment at a relatively low annealing temperature T-anneal approximate to 568 K (295 degrees C) promotes the nucleation of the metastable L1(0) tau-MnAl phase at the expense of the parent epsilon-phase, donating an increasingly hard ferromagnetic character. The onset of the epsilon ->tau transformation occurs at a temperature that is similar to 100 K lower than that reported in the literature, highlighting the benefits of applying rapid solidification for synthesis of the rapidly-solidified parent alloy.

  18. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    Science.gov (United States)

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  19. Biocompatibility of rapidly solidified magnesium alloy RS66 as a temporary biodegradable metal.

    Science.gov (United States)

    Willbold, Elmar; Kalla, Katharina; Bartsch, Ivonne; Bobe, Katharina; Brauneis, Maria; Remennik, Sergei; Shechtman, Dan; Nellesen, Jens; Tillmann, Wolfgang; Vogt, Carla; Witte, Frank

    2013-11-01

    Biodegradable magnesium-based alloys are very promising materials for temporary implants. However, the clinical use of magnesium-based alloys is often limited by rapid corrosion and by insufficient mechanical stability. Here we investigated RS66, a magnesium-based alloy with extraordinary physicochemical properties of high tensile strength combined with a high ductility and a homogeneous grain size of ~1 μm which was obtained by rapid solidification processing and reciprocal extrusion. Using a series of in vitro and in vivo experiments, we analyzed the biodegradation behavior and the biocompatibility of this alloy. In vitro, RS66 had no cytotoxic effects in physiological concentrations on the viability and the proliferation of primary human osteoblasts. In vivo, RS66 cylinders were implanted into femur condyles, under the skin and in the muscle of adult rabbits and were monitored for 1, 2, 3, 4 and 8 weeks. After explantation, the RS66 cylinders were first analyzed by microtomography to determine the remaining RS66 alloy and calculate the corrosion rates. Then, the implantation sites were examined histologically for healing processes and foreign body reactions. We found that RS66 was corroded fastest subcutaneously followed by intramuscular and bony implantation of the samples. No clinical harm with transient gas cavities during the first 6 weeks in subcutaneous and intramuscular implantation sites was observed. No gas cavities were formed around the implantation site in bone. The corrosion rates in the different anatomical locations correlated well with the local blood flow prior to implantation. A normal foreign body reaction occurred in all tissues. Interestingly, no enhanced bone formation could be observed around the corroding samples in the condyles. These data show that RS66 is biocompatible, and due to its interesting physicochemical properties, this magnesium alloy is a promising material for biodegradable implants. Copyright © 2013 Acta Materialia Inc

  20. Recovery Phenomenon During Annealing of an As-Rapidly Solidified Al Alloy

    Science.gov (United States)

    Yan, Zhigang; Mao, Shuaiying; Lin, Yaojun; Zhang, Yaqi; Wang, Limin

    2017-06-01

    It has been well documented that recovery occurring in metals/alloys produced via solid-state quenching involves only annihilation of supersaturated vacancies. Interestingly, in the present study, we observed completely different mechanisms underlying recovery during annealing of an Al-Zn-Mg-Cu (7075 Al) alloy processed via liquid-state quenching, i.e., rapid solidification (specifically melt spinning herein). The as-melt-spun alloy consists of refined grains containing tangled dislocations inside the grains. Following annealing at 393 K (120 °C) for 24 hours, refined grain structure was still retained and grain sizes essentially remained unchanged, but subgrains separated by dense dislocation walls were generated at grain interiors, with a much lower density of dislocations at subgrain interiors than that in the as-melt-spun 7075 Al alloy and dislocation arrays inside some subgrains. The microstructural evolution suggests the absence of recrystallization and the occurrence of recovery primarily via the annihilation and rearrangement of dislocations and the formation of subgrains. Based on the stored energy in dislocations in, and the annealing temperature of, the as-melt-spun 7075 Al alloy, the recovery phenomenon was analyzed and discussed in detail.

  1. Evolution of rapidly solidified NiAlCu(B) alloy microstructure.

    Science.gov (United States)

    Czeppe, Tomasz; Ochin, Patrick

    2006-10-01

    This study concerned phase transformations observed after rapid solidification and annealing at 500, 700 and 800 degrees C in 56.3 Ni-39.9 Al-3.8 Cu-0.06 B (E1) and 59.8 Ni-36.0 Al-4.3 Cu-0.06 B (E2) alloys (composition in at.%). Injection casting led to a homogeneous structure of very small, one-phase grains (2-4 microm in size). In both alloys, the phase observed at room temperature was martensite of L1(0) structure. The process of the formation of the Ni(5)Al(3) phase by atomic reordering proceeded at 285-394 degrees C in the case of E1 alloy and 450-550 degrees C in the case of E2 alloy. Further decomposition into NiAl (beta) and Ni(3)Al (gamma') phases, the microstructure and crystallography of the phases depended on the path of transformations, proceeding in the investigated case through the transformation of martensite crystallographic variants. This preserved precise crystallographic orientation between the subsequent phases, very stable plate-like morphology and very small beta + gamma' grains after annealing at 800 degrees C.

  2. Microstructures and properties of rapidly solidified Cu90Zr10-xAlx alloys

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    Bing-wen Zhou

    2016-07-01

    Full Text Available u90Zr10-xAlx (x=1, 3, 5, 7, 9; at.% alloy rods were synthesized based on rapid solidification method. The structure, distribution of elements, mechanical properties and electrical conductivity of the Cu-based alloy samples were studied using X-ray diffraction (XRD, scanning electron microscope (SEM, electro-probe micro-analyzer (EPMA, uniaxial compression test and four-probe technique. The as-cast Cu90Zr10-xAlx (x=1, 3, 5; at.% alloy rods with a diameter of 2 mm exhibit good mechanical properties and electrical conductivity, i.e., high compressive yield strength of 812-1513 MPa, Young’s modulus of 52-85 GPa, Vickers hardness of 250-420 and electrical conductivity of 11.1%-12.6% IACS (International Annealed Copper Standard. The composite microstructure composed of high density fibrous duplex structure (Cu5Zr and α-Cu phases is thought to be the origin of the high strength.

  3. Precipitate Evolution and Strengthening in Supersaturated Rapidly Solidified Al-Sc-Zr Alloys

    Science.gov (United States)

    Deane, Kyle; Kampe, S. L.; Swenson, Douglas; Sanders, P. G.

    2017-04-01

    Because of the low diffusivities of scandium and zirconium in aluminum, trialuminide precipitates containing these elements have been reported to possess excellent thermal stability at temperatures of 573 K (300 °C) and higher. However, the relatively low equilibrium solubilities of these elements in aluminum limit the achievable phase fraction and, in turn, strengthening contributions from these precipitates. One method of circumventing this limitation involves the use of rapid solidification techniques to suppress the initial formation of precipitates in alloys containing higher solute compositions. This work specifically discusses the fabrication of supersaturated Al-Sc, Al-Zr, and Al-Sc-Zr alloys via melt spinning, in which supersaturations of at least 0.55 at. pct Zr and 0.8 at. pct Sc are shown to be attainable through XRD analysis. The resulting ribbons were subjected to a multistep aging heat treatment in order to encourage a core-shell precipitate morphology, the precipitate evolution behavior was monitored with XRD and TEM, and the aging behavior was observed. While aging in these alloys is shown to follow similar trends to conventionally processed materials reported in literature, with phase fraction increasing until higher aging temperatures causing a competing dissolution effect, the onset of precipitation begins at lower temperatures than previously observed and the peak hardnesses occurred at higher temperature steps due to an increased aging time associated with increased solute concentration. Peaking in strength at a higher temperature doesn't necessarily mean an increase in thermal stability, but rather emphasizes the need for intelligently designed heat treatments to take full advantage of the potential strengthening of supersaturated Al-Sc-Zr alloys.

  4. Improving permanent magnetic properties of rapidly solidified nanophase RE-TM-B alloys by compositional modification

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.W. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Department of Engineering Materials, University of Sheffield, Sheffield S1 3JD (United Kingdom)], E-mail: zwliu@scut.edu.cn; Liu, Yan; Deheri, P.K.; Ramanujan, R.V. [School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Davies, H.A. [Department of Engineering Materials, University of Sheffield, Sheffield S1 3JD (United Kingdom)

    2009-08-15

    Rapid solidification is one of the most important techniques to produce nanocrystalline rare-earth-transition metal-boron (RE-TM-B) hard magnetic materials. To achieve high performance on these NdFeB-based alloys, compositional modification and microstructure optimization have been frequently employed. In this short review, various substitutions and doping elements have been discussed regarding to their behaviors in adjusting the individual or combined hard magnetic properties as well as the microstructure based on our recent results. It has been demonstrated that Pr and Dy enhance coercivity {sub j}H{sub C}, whereas Sm reduces {sub j}H{sub C} due to their effects on intrinsic properties. Co improves the thermal stability as well as the microstructure. Introducing Fe{sub 65}Co{sub 35} is a possible approach to enhance the magnetization and maximum energy product (BH){sub max}. As a doping element, Ta was found to play an important role to obtain an appropriate combination of magnetic properties for this type of alloys.

  5. Microstructure Evolution and Biodegradation Behavior of Laser Rapid Solidified Mg–Al–Zn Alloy

    Directory of Open Access Journals (Sweden)

    Chongxian He

    2017-03-01

    Full Text Available The too fast degradation of magnesium (Mg alloys is a major impediment hindering their orthopedic application, despite their superior mechanical properties and favorable biocompatibility. In this study, the degradation resistance of AZ61 (Al 6 wt. %, Zn 1 wt. %, remaining Mg was enhanced by rapid solidification via selective laser melting (SLM. The results indicated that an increase of the laser power was beneficial for enhancing degradation resistance and microhardness due to the increase of relative density and formation of uniformed equiaxed grains. However, too high a laser power led to the increase of mass loss and decrease of microhardness due to coarsened equiaxed grains and a reduced solid solution of Al in the Mg matrix. In addition, immersion tests showed that the apatite increased with the increase of immersion time, which indicated that SLMed AZ61 possessed good bioactivity.

  6. Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Jie; Wang, Bo [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhao, Shunli [Research Institute, Baoshan Iron & Steel Co., Ltd, Shanghai 201900 (China); Wu, Guangxin [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhang, Jieyu, E-mail: zjy6162@staff.shu.edu.cn [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Yang, Zhiliang [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China)

    2016-05-25

    We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

  7. Effects of intermetallic phases on the electrochemical properties of rapidly-solidified Si-Cr alloys for rechargeable Li-ion batteries

    Science.gov (United States)

    Ha, Jeong Ae; Jo, In Joo; Park, Won-Wook; Sohn, Keun Yong

    2016-09-01

    The microstructures and the electrochemical properties of rapidly-solidified Si-Cr alloys of various compositions were investigated in order to elucidate the effects of intermetallic phases on the cyclic energy capacity of the materials. Rapidly-solidified ribbons of the alloys were prepared by using a melt-spinning process, which is one of the most efficient rapid-solidification processes. The ribbons were fragmented by using a ball-milling process to produce powders of the alloys. To examine the electrochemical characteristics of the alloys, we mixed each of the alloy powders with Ketjenblack®, a conductive material, and a binder dissolved in deionized water and used it to form electrodes. The electrolyte used was 1.5-M LiPF6 dissolved in ethyl carbonate/dimethyl carbonate/fluoroethylene carbonate. The microstructures and the phases of the alloys were analyzed by using scanning electron microscopy, transmission electron microscopy, and X-ray diffraction analyses. The obtained results showed that the microstructures of the rapidly-solidified Si-Cr alloys were composed of Si and CrSi2 phases. Fine Si particles with diameters of 50 - 100 nm were observed in an eutectic constituent while the sizes of the primary Si and CrSi2 phases were relatively larger at 500 - 900 nm. The specific energy capacities ( C) of the Si-Cr alloys decreased linearly with increasing volume fraction ( f) of the CrSi2 phase as follows: C = -1,667 f + 1,978 after the 50th cycle. The Columbic efficiency after the 3rd cycle increased slightly with increasing volume fraction of the CrSi2 phase; this was effective in improving the cycling capacity of the Si particles.

  8. Morphology and microstructure of rapidly solidified tin-lead alloy powders

    Directory of Open Access Journals (Sweden)

    Xiang Qingchun

    2014-09-01

    Full Text Available Sn60Pb40 alloy powders were fabricated using the planar flow casting (PFC atomization process. By using OM, SEM and EPMA, the characteristics of the morphologies and microstructures of the powders have been investigated. It is observed that the environment of ambient gas in the atomization box has great effects on the morphology of the alloy powders. The microstructures of Sn60Pb40 alloy powders produced by the PFC atomization process are completely composed of eutectic, which is made up of both oversaturated α solid solution and β solid solution. The microstructures of small size powders are extraordinarily undeveloped dendritic eutectic, in which the large majority of the α phase appears nearly spherical, evidently since the cooling rate is higher and the under-cooling is larger. As for the large size powders, since the cooling rate and undercooling are relatively low, lamellar α phase apparently increases in the eutectic microstructures of these powders, and there is even typical lamellar eutectic structure clearly observed in some micro-areas. After remelting tests by DTA, the microstructures of small size powders are transformed, which become composed of large crumby α phase and eutectic (α+β, while those of large size powders change into classical tin-lead structures of primary α phase plus lamellar eutectic (α+β. By studying the microstructures of tin-lead alloy powders, a model has been proposed to predict the microstructure formation of Sn60Pb40 alloy powders.

  9. The structure and properties of rapidly solidified high alloy aluminum materials

    Science.gov (United States)

    Grant, N. J.

    1982-01-01

    A series of 2024 type aluminum alloys modified by additions of 1 to 2% Li were studied to determine the role of the Cu:Li and the (Cu + Mg):Li ratios on resultant strength, ductility, notch-tensile behavior, and crack propagation rates. Ultrasonically gas atomized powders with quench rates of 10 to 100 thousand degrees/s were atomized in an argon atmosphere, producing yields of powder such that almost 100% was finer than 250 microns. The powders are free of gases and porosity, are quite spherical, have few satellites (adhering fine powder particles) and are of uniform microstructure. Strength properties are such that yield strength is 20% greater than for lithium-free 2024 ingot alloy, tensile strength is 10% greater than that of 2024 ingot material, and ductilities are comparable. In terms of specific strength and specific modulus, these RS 2024-Li alloys are significantly better than IM 2024.

  10. Microstructure of rapidly solidified Nb-based pre-alloyed powders for additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Yueling; Jia, Lina, E-mail: jialina@buaa.edu.cn; Kong, Bin; Zhang, Shengnan; Zhang, Fengxiang; Zhang, Hu

    2017-07-01

    Highlights: • Sphere shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by PREP. • An oxide layer with a thickness of 9.39 nm was generated on the powder surface. • The main phases of the pre-alloyed powders were Nbss and Cr{sub 2}Nb. • SDAS increased and microhardness decreased with the increase of powder size. • Microstructure of powders evolved into large grains from dendrite structures after HT. - Abstract: For powder-based additive manufacturing, sphere-shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by plasma rotating electrode processing (PREP). The microstructure, surface oxidation and microhardness of the pre-alloyed powders were systematically investigated. Results showed that the main phases were Nb solid solution (Nbss) and Cr{sub 2}Nb. The Cr{sub 2}Nb phases were further determined using transmission electron microscopy (TEM). Fine dendrite structures were observed in the as-fabricated pre-alloyed powders, which transformed to large grains after heat treatment (HT) at 1450 °C for 3 h. With the increase of powder size, the secondary dendrite arm spacing (SDAS) increased and the microhardness (HV) decreased. A clean powder surface free of oxide particles was obtained by PREP and an oxide layer with 9.39 nm in thickness was generated on the powder surface. Compared with Cr- and Nb-oxides, more Ti-oxides were formed on outmost powder surface with a higher content of Ti (up to 47.86 at.%). The differences upon the microstructure and microhardness of the pre-alloyed powders with different sizes were discussed.

  11. Microstructure of rapidly solidified Nb-based pre-alloyed powders for additive manufacturing

    Science.gov (United States)

    Guo, Yueling; Jia, Lina; Kong, Bin; Zhang, Shengnan; Zhang, Fengxiang; Zhang, Hu

    2017-07-01

    For powder-based additive manufacturing, sphere-shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by plasma rotating electrode processing (PREP). The microstructure, surface oxidation and microhardness of the pre-alloyed powders were systematically investigated. Results showed that the main phases were Nb solid solution (Nbss) and Cr2Nb. The Cr2Nb phases were further determined using transmission electron microscopy (TEM). Fine dendrite structures were observed in the as-fabricated pre-alloyed powders, which transformed to large grains after heat treatment (HT) at 1450 °C for 3 h. With the increase of powder size, the secondary dendrite arm spacing (SDAS) increased and the microhardness (HV) decreased. A clean powder surface free of oxide particles was obtained by PREP and an oxide layer with 9.39 nm in thickness was generated on the powder surface. Compared with Cr- and Nb-oxides, more Ti-oxides were formed on outmost powder surface with a higher content of Ti (up to 47.86 at.%). The differences upon the microstructure and microhardness of the pre-alloyed powders with different sizes were discussed.

  12. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    Science.gov (United States)

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. Copyright © 2012 Elsevier Ltd. All rights reserved.

  13. Magnetocaloric properties of rapidly solidified Dy{sub 3}Co alloy ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Sánchez Llamazares, J. L., E-mail: jose.sanchez@ipicyt.edu.mx; Flores-Zúñiga, H.; Sánchez-Valdés, C. F. [Instituto Potosino de Investigación Científica y Tecnológica A.C., Camino a la Presa San José 2055 Col. Lomas 4" a, San Luis Potosí, S.L.P. 78216 (Mexico); Álvarez-Alonso, Pablo [Departamento de Electricidad y Electrónica, UPV/EHU, 48940 Leioa (Spain); Lara Rodríguez, G. A. [Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito Exterior s/n, Ciudad Universitaria, México, D. F. 04510 (Mexico); Fernández-Gubieda, M. L. [Departamento de Electricidad y Electrónica, UPV/EHU, 48940 Leioa (Spain); BC Materials, Camino de Ibaizabal, Edificio 500, Planta 1, Parque Científico y Tecnológico de Zamudio, 48160 Derio (Spain)

    2015-05-07

    The magnetic and magnetocaloric (MC) properties of melt-spun ribbons of the Dy{sub 3}Co intermetallic compound were investigated. Samples were fabricated in an Ar environment using a homemade melt spinner system at a linear speed of the rotating copper wheel of 40 ms{sup −1}. X-ray diffraction analysis shows that ribbons crystallize into a single-phase with the Fe{sub 3}C-type orthorhombic crystal structure. The M(T) curve measured at 5 mT reveals the occurrence of a transition at 32 K from a first to a second antiferromagnetic (AFM) state and an AFM-to-paramagnetic transition at T{sub N} = 43 K. Furthermore, a metamagnetic transition is observed below T{sub N}, but the magnetization change ΔM is well below the one reported for bulk alloys. Below 12 K, large inverse MC effect and hysteresis losses are observed. This behavior is related to the metamagnetic transition. For a magnetic field change of 5 T (2 T) applied along the ribbon length, the produced ribbons show a peak value of the magnetic entropy change ΔS{sub M}{sup peak} of −6.5 (− 2.1) Jkg{sup −1}K{sup −1} occurring close to T{sub N} with a full-width at half-maximum δT{sub FWHM} of 53 (37) K, and refrigerant capacity RC = 364 (83) Jkg{sup −1} (estimated from the product |ΔS{sub M}{sup peak}| × δT{sub FWHM})

  14. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part I. Microstructural Characterization of Rapidly Solidified Solders

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Particles of Cu x Al y in Sn-Cu-Al solders have previously been shown to nucleate the Cu6Sn5 phase during solidification. In this study, the number and size of Cu6Sn5 nucleation sites were controlled through the particle size refinement of Cu x Al y via rapid solidification processing and controlled cooling in a differential scanning calorimeter. Cooling rates spanning eight orders of magnitude were used to refine the average Cu x Al y and Cu6Sn5 particle sizes down to submicron ranges. The average particle sizes, particle size distributions, and morphologies in the microstructures were analyzed as a function of alloy composition and cooling rate. Deep etching of the samples revealed the three-dimensional microstructures and illuminated the epitaxial and morphological relationships between the Cu x Al y and Cu6Sn5 phases. Transitions in the Cu6Sn5 particle morphologies from faceted rods to nonfaceted, equiaxed particles were observed as a function of both cooling rate and composition. Initial solidification cooling rates within the range of 103 to 104 °C/s were found to be optimal for realizing particle size refinement and maintaining the Cu x Al y /Cu6Sn5 nucleant relationship. In addition, little evidence of the formation or decomposition of the ternary- β phase in the solidified alloys was noted. Solidification pathways omitting the formation of the ternary- β phase agreed well with observed room temperature microstructures.

  15. Room-Temperature Indentation Creep and the Mechanical Properties of Rapidly Solidified Sn-Sb-Pb-Cu Alloys

    Science.gov (United States)

    Kamal, Mustafa; El-Bediwi, A.; Lashin, A. R.; El-Zarka, A. H.

    2016-05-01

    In this paper, we study the room-temperature indentation creep and the mechanical properties of Sn-Sb-Pb-Cu alloys. Rapid solidification from melt using the melt-spinning technique is applied to prepare all the alloys. The experimental results show that the magnitude of the creep displacement increases with the increase in both time and applied load, and the stress exponent increases with the increase in the copper content in the alloys which happens primarily due to the existence of the intermetallic compounds SbSn and Cu6Sn5. The calculated values of the stress exponent are in the range of 2.82 to 5.16, which are in good agreement with the values reported for the Sn-Sb-Pb-Cu alloys. We have also studied and analyzed the structure, elastic modulus, and internal friction of the Sn-Sb-Pb-Cu alloys.

  16. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu6Sn5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu6Sn5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu6Sn5 observed, while in the melt spun alloy, Cu6Sn5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu6Sn5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. The reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu6Sn5 was maintained for both alloys.

  17. Hydrogen-induced changes in the crystalline structure and mechanical properties of a Zn-Al eutectoid alloy rapidly solidified

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Jimenez, Alberto; Iturbe Garcia, Jose Luis [Instituto Nacional de Investigaciones Nucleares, Ocoyoacac, Estado de Mexico (Mexico)]. E-mail: alberto.sandoval@inin.gob.mx; asandovalj@correo.unam.mx; Negrete Sanchez, Jesus [Universidad Autonoma de San Luis Potosi, San Luis Potosi (Mexico); Torres Villasenor, Gabriel [Instituto de Investigaciones en Materiales, UNAM, Mexico D.F. (Mexico)

    2009-09-15

    Ribbon fractions of a zinc-aluminum eutectoid (Zn40.8Al%at.) alloy, obtained by rapid solidification using melt spinning technique, were submitted to a thermo-hydrogenation process by periods of 1, 6, 18, 24, 30, and 48 hours, to 200 degrees Celsius and 20 atmospheres. Thermo-hydrogenated samples were analyzed by transmission electron microscopy (TEM). Hydrogen-induced changes were produced, such as microstructure refining, development of crystalline defects, microhardness changes and modification of stable crystalline structures to {alpha}R meta-stable phase at room temperature. [Spanish] Fracciones de tiras de una aleacion eutectoide de zinc-aluminio (Zn40.8Al%at.), obtenidas mediante solidificacion rapida usando la tecnica de melt spinning, se sometieron a un proceso de termohidrogenacion por periodos de 1, 6, 18, 24, 30 y 48 horas, a 200 grados centigrados y 20 atmosferas. Las muestras termohidrogenadas se analizaron por microscopia electronica de transmision (MET). Se produjeron cambios inducidos por hidrogeno, tales como la refinacion de la microestructura, el desarrollo de defectos cristalinos, cambios de microdureza y modificacion de las estructuras cristalinas estables a fase metaestable {alpha}R a temperatura ambiente.

  18. Shape Memory Characteristics of Rapidly Solidified Ti-37.8Cu-18.7Ni Alloy Ribbons

    Science.gov (United States)

    Ramos, Alana Pereira; de Castro, Walman Benicio

    Amorphization and martensitic transformation (Ms) characteristics of Ti-Ni-Cu alloy ribbons prepared by melt spinning were investigated by means of differential scanning calorimetry and X-ray diffraction. In these experiments particular attention has been paid to change the wheel linear velocity from 21 to 63 m/s. Then the cooling rates of ribbons were controlled. The effect of this cooling rate and alloy composition on martensitic transformation behavior is discussed.

  19. Effect of Annealing on the Microstructure of Rapidly Solidified Foils of Alloy Bi50Sn35In15

    Science.gov (United States)

    Shepelevich, V. G.; Shcherbachenko, L. P.

    2016-07-01

    The effect of annealing on the microstructure of foils of alloy Bi50Sn35In15 is studied. It is shown that prolongation of the annealing time is accompanied by coarsening of the structure, which reduces the specific surface of the interfaces virtually without changing the volume fractions of the phases.

  20. Microstructure and Phase Formation in a Rapidly Solidified Laser-Deposited Ni-Cr-B-Si-C Hardfacing Alloy

    NARCIS (Netherlands)

    Hemmati, Ismail; Ocelik, Vaclav; Csach, Kornel; de Hosson, Jeff Th M.

    In this study, microstructural evolutions and phase selection phenomena during laser deposition of a hardfacing Ni-Cr-B-Si-C alloy at different processing conditions are experimentally investigated. The results show that even minor variations in the thermal conditions during solidification can

  1. Effect of Ce on Casting Structure of Near-rapidly Solidified Al-Zn-Mg-Cu Alloy

    Directory of Open Access Journals (Sweden)

    HUANG Gao-ren

    2017-11-01

    Full Text Available Through using XRD,DSC,SEM,EDS and other modern analysis methods, the effects of rare earth element Ce on microstructure and solidification temperature of Al-Zn-Mg-Cu under different cooling rates were studied, the principle of Ce on grain refining and melt cleaning of alloys was analyzed and discussed. The results show that MgZn2 phase and α-Al matrix are the main precipitations, Al,Cu,Mg and other elements dissolve in MgZn2 phase, a new phase Mg(Zn, Cu, Al2 is formed, solute elements in the grain boundary have higher concentration, eutectic reaction takes place between MgZn2 and α-Al, lamellar eutectic structure is generated. The addition of Ce decreases the dendritic arm spacing,reduces the layer spacing between eutectic phases and refines the eutectic structure and the grain significantly, and inhibits the appearance of the impurity phase Al7Cu2Fe in aluminum alloys. The addition of Ce also reduces the precipitation temperature of α-Al matrix and eutectic phase by 6.4℃ and 5.6℃ respectively.

  2. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al-5Mg-Mn Alloys Solidified Under Near-Rapid Cooling.

    Science.gov (United States)

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-29

    Mn was an important alloying element used in Al-Mg-Mn alloys. However, it had to be limited to a low level (alloy with low Fe content (alloys (0.5 wt % Fe), intermetallic Al₆(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al₆(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al₆(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al₆(Fe,Mn) to become the primary phase at a lower Mn content.

  3. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

    Science.gov (United States)

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-01

    Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (alloy with low Fe content (alloys (0.5 wt % Fe), intermetallic Al6(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn) to become the primary phase at a lower Mn content. PMID:28787888

  4. Liquid Phase Separation and the Aging Effect on Mechanical and Electrical Properties of Laser Rapidly Solidified Cu100−xCrx Alloys

    Directory of Open Access Journals (Sweden)

    Song-Hua Si

    2015-11-01

    Full Text Available Duplex structure Cu-Cr alloys are widely used as contact materials. They are generally designed by increasing the Cr content for the hardness improvement, which, however, leads to the unfavorable rapid increase of the electrical resistivity. The solidification behavior of Cu100−xCrx (x = 4.2, 25 and 50 in wt.% alloys prepared by laser rapid solidification is studied here, and their hardness and electrical conductivity after aging are measured. The results show that the Cu-4.2%Cr alloy has the most desirable combination of hardness and conductive properties after aging in comparison with Cu-25%Cr and Cu-50%Cr alloys. Very importantly, a 50% improvement in hardness is achieved with a simultaneous 70% reduction in electrical resistivity. The reason is mainly attributed to the liquid phase separation occurring in the Cu-4.2%Cr alloy, which introduces a large a

  5. Mechanical Properties of a Partially Solidified Cu-Zn Alloy

    Science.gov (United States)

    Kasuya, Naoki; Nakazawa, Tomoaki; Matsushita, Akira; Okane, Toshimitsu; Yoshida, Makoto

    2016-04-01

    For predicting solidification cracking by thermal stress analysis, the mechanical properties in the partially solidified state based on the experimental results are the best hope. However, the Young's modulus has never been investigated for copper alloys. In this study, stress-strain curves of a Cu-Zn alloy in the partially solidified state for various solid fractions were obtained using a specially developed horizontal tensile test device. Furthermore, by removing the load during the tensile test, the spring-back (elastic behavior) was observed and the Young's modulus was obtained.

  6. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

    Directory of Open Access Journals (Sweden)

    Yulin Liu

    2016-01-01

    Full Text Available Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (<1.0 wt % to avoid the formation of coarse intermetallics. In order to take full advantage of the benefits of Mn, research was carried out to investigate the possibility of increasing the content of Mn by studying the effect of cooling rate on the formation of Fe- and Mn-rich intermetallics at different content levels of Mn and Fe. The results indicated that in Al–5Mg–Mn alloy with low Fe content (<0.1 wt %, intermetallic Al6(Fe,Mn was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe, intermetallic Al6(Fe,Mn became the dominant phase, even in the alloy with low Mn content (0.39 wt %. Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn to become the primary phase at a lower Mn content.

  7. Testing techniques for mechanical characterization of rapidly solidified materials

    Science.gov (United States)

    Koch, C. C.

    1986-01-01

    Mechanical property testing techniques are reviewed for rapidly solidified materials. Mechanical testing of rapidly solidified materials is complicated by the fact that in most cases at least one dimension of the material is very small (less than 100 microns). For some geometries, i.e., powder or thin surface layers, microhardness is the only feasible mechanical test. The ribbon geometry which is obtained by the melt-spinning method, however, has been used for a variety of mechanical property measurements including elastic properties, tensile properties, fracture toughness, creep, and fatigue. These techniques are described with emphasis placed on the precautions required by the restricted geometry of rapidly solidified specimens.

  8. Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology

    Science.gov (United States)

    Stefanescu, Doru M.; Curreri, Peter A.; Leon-Torres, Jose; Sen, Subhayu

    1996-01-01

    To understand macro segregation formation in Al-Cu alloys, experiments were run under terrestrial gravity (1g) and under low gravity during parabolic flights (10(exp -2) g). Alloys of two different compositions (2% and 5% Cu) were solidified at two different cooling rates. Systematic microscopic and SEM observations produced microstructural and segregation maps for all samples. These maps may be used as benchmark experiments for validation of microstructure evolution and segregation models. As expected, the macro segregation maps are very complex. When segregation was measured along the central axis of the sample, the highest macro segregation for samples solidified at 1g was obtained for the lowest cooling rate. This behavior is attributed to the longer time available for natural convection and shrinkage flow to affect solute redistribution. In samples solidified under low-g, the highest macro-segregation was obtained at the highest cooling rate. In general, low-gravity solidification resulted in less segregation. To explain the experimental findings, an analytical (Flemings-Nereo) and a numerical model were used. For the numerical model, the continuum formulation was employed to describe the macroscopic transports of mass, energy, and momentum, associated with the microscopic transport phenomena, for a two-phase system. The model proposed considers that liquid flow is driven by thermal and solutal buoyancy, and by solidification shrinkage. The Flemings-Nereo model explains well macro segregation in the initial stages of low-gravity segregation. The numerical model can describe the complex macro segregation pattern and the differences between low- and high-gravity solidification.

  9. Characterization of the Ni-45wt% Ti shape memory alloy rapidly solidified; Caracterizacao da liga Ni-45wt%Ti com efeito de memoria de forma solidificadas rapidamente

    Energy Technology Data Exchange (ETDEWEB)

    Anselmo, G.C.S.; Castro, W.B. de; Araujo, C.J. de, E-mail: walman@dem.ufcg.edu.b [Universidade Federal de Campina Grande (UAEM/UFCG), PB (Brazil). Unidade Academica de Engenharia Mecanica

    2010-07-01

    One important challenge of microsystems design is the implementation of miniaturized actuation principles efficient at the micro-scale. Shape memory alloys (SMAs) have early on been considered as a potential solution to this problem as these materials offer attractive properties like a high-power to weight ratio, large deformation and the capability to be processed at the micro-scale. shape memory characteristics of Ni-45wt%Ti alloy ribbons prepared by melt spinning were investigated by means of differential scanning calorimetry and X-ray. In these experiments particular attention has been paid to change the velocity of cooling wheel from 30 to 50 m/s. Then the cooling rates of ribbons were controlled. The effect of this cooling rate on martensitic transformation behaviors and structure are discussed. (author)

  10. Microstructure evolution of directionally solidifi ed Sn-16%Sb hyperperitectic alloy

    Directory of Open Access Journals (Sweden)

    Li Shuangming

    2008-11-01

    Full Text Available The directionally solidifi ed microstructure of Sn-16%Sb hyperperitectic alloy has been investigated at various solidifi cation rates using a high-thermal gradient directional solidifi cation apparatus. The results indicate that the solidifi cation microstructure consists of hard primary intermetallic SnSb phase embedded in a matrix of soft peritectic β-Sn phase. The primary SnSb phase exhibits faceted growth with tetragonal or trigonal shapes. At the same time, the primary SnSb phase is refi ned with an increase in the solidifi cation rate and dispersed more uniformly in the matrix of β-Sn phase. The volume fraction of the SnSb phase fi rstly decreases and then increases when the solidifi cation rate increases in directional solidifi cation of Sn-16%Sb hyperperitectic alloy.

  11. Macrostructure evolution in directionally solidified Mg-RE alloys

    Science.gov (United States)

    Salgado-Ordorica, M. A.; Punessen, W.; Yi, S.; Bohlen, J.; Kainer, K. U.; Hort, N.

    The use of Rare-Earths (RE) to develop new cast- and wrought-magnesium alloys has acquired increased interest in recent years. The good mechanical properties of Mg-RE alloys at room temperature, and in particular their high strength at relatively high temperatures are at present well-known facts that make them very promising materials for transport applications. In this context, it is necessary to achieve a better understanding of the macro and microstructure evolution of cast Mg-metals directionally solidified. To this end, binary Mg-RE alloys (where RE = Gd, Nd and Y) were cast by permanent mould direct chill casting. This process was performed in a specially optimized laboratory-scale installation in order to ensure the obtention of "clean" ingots, with homogeneous composition and free of porosity and inclusions. A set of different processing conditions was evaluated in order to better control the final microstructure, mainly in terms of grain size, orientation and distribution. The grain selection mechanisms operating during the solidification of these specimens, namely texturization and Columnar to Equiaxed Transition (CET), were characterized and put into relation with the initial composition of the alloy and the imposed cooling conditions.

  12. Microstructure and mechanical properties of rapidly solidified FeAlCr intermetallic compound

    Directory of Open Access Journals (Sweden)

    R. A. Rodríguez‐Díaz

    2009-08-01

    Full Text Available In this work results regarding microstructural characterization of a melt‐spun intermetallic compound Fe40Al5Cr (% at.produced by rapid solidification employing the melt spinning technique at three different tangential wheel speeds (12, 16 and20 ms‐1 are presented. Melt spun ribbons were characterized by optical and scanning electron microscopy (SEM in order toobserve morphology, grain size, ribbon thickness and also fracture surfaces after tensile tests. EDS coupled to SEM wasemployed to perform punctual and scan line chemical analyses on samples, x‐ray diffraction (XRD was utilized to identify crystalstructure and phases. Transmission electron microscopy (TEM was employed to confirm crystal structure and also tocharacterize nanopores formed in the specimens by vacancy clustering. With regard to mechanical properties, micro hardnessVickers measurements as well as tensile tests at room temperature were applied to the rapidly solidified ribbons.The grain size of rapidly solidified Fe40Al5Cr ribbons suffered a drastic reduction as compared with alloys of the samecomposition produced by conventional melting and casting methods, and in melt‐spun ribbons it decreases as the wheel speedincreases. Punctual and line‐scanning chemical analyses revealed that Cr enters in solid solution in FeAl matrix. Hardnessmeasurements revealed a softening in rapidly solidified FeAlCr ribbons as compared with FeAl alloys and tensile test exhibited a(transgranular + intergranular mode of fracture, reaching up to 3 % of elongation in FeAlCr alloys. The presence of porous(meso and nano were also characterized.

  13. Microstructural Quantification of Rapidly Solidified Undercooled D2 Tool Steel

    Science.gov (United States)

    Valloton, J.; Herlach, D. M.; Henein, H.; Sediako, D.

    2017-10-01

    Rapid solidification of D2 tool steel is investigated experimentally using electromagnetic levitation (EML) under terrestrial and reduced gravity conditions and impulse atomization (IA), a drop tube type of apparatus. IA produces powders 300 to 1400 μm in size. This allows the investigation of a large range of cooling rates ( 100 to 10,000 K/s) with a single experiment. On the other hand, EML allows direct measurements of the thermal history, including primary and eutectic nucleation undercoolings, for samples 6 to 7 mm in diameter. The final microstructures at room temperature consist of retained supersaturated austenite surrounded by eutectic of austenite and M7C3 carbides. Rapid solidification effectively suppresses the formation of ferrite in IA, while a small amount of ferrite is detected in EML samples. High primary phase undercoolings and high cooling rates tend to refine the microstructure, which results in a better dispersion of the eutectic carbides. Evaluation of the cell spacing in EML and IA samples shows that the scale of the final microstructure is mainly governed by coarsening. Electron backscattered diffraction (EBSD) analysis of IA samples reveals that IA powders are polycrystalline, regardless of the solidification conditions. EBSD on EML samples reveals strong differences between the microstructure of droplets solidified on the ground and in microgravity conditions. While the former ones are polycrystalline with many different grains, the EML sample solidified in microgravity shows a strong texture with few much larger grains having twinning relationships. This indicates that fluid flow has a strong influence on grain refinement in this system.

  14. Rapid solidification of Nb-base alloys

    Science.gov (United States)

    Gokhale, A. B.; Javed, K. R.; Abbaschian, G. J.; Lewis, R. E.

    1988-01-01

    New Nb-base alloys are of interest for aerospace structural applications at high temperatures, viz, 800 to 1650 C. Fundamental information regarding the effects of rapid solidification in achieving greatly refined microstructures, extended solid solubility, suppression of embrittling equilibrium phases, and formation of new phases is desired in a number of Nb-X alloys. The microstructures and selected properties of Nb-Si and other Nb-base alloys are presented for materials both rapidly quenched from the equilibrium liquidus and rapidly solidified following deep supercooling. Electromagnetic levitation was used to achieve melting and supercooling in a containerless inert gas environment. A variety of solidification conditions were employed including splatting or drop casting of supercooled samples. The morphology and composition of phases formed are discussed in terms of both solidification history and bulk composition.

  15. The Development of Rapidly Solidified Magnesium – Copper Ribbons

    Directory of Open Access Journals (Sweden)

    Pastuszak M.

    2016-06-01

    Full Text Available The aim of the present work was to plan and carry out an experiment consisting of amorphization of industrial magnesium alloy WE 43 (Mg - 4 Y - 3 RE - 0.5 Zr modified by the copper addition. Investigated alloy modified with 20% of copper was rapidly quenched with the use of melt spinning technique. The effects of cooling rate on the structure and properties of the obtained material were extensively analyzed. The structure and phase analysis of samples were examined using X-ray diffraction method (XRD while the thermal stability of the samples was determined by differential scanning calorimetry (DSC. Microstructure observations were also conducted. The microhardness tests (HV0.02 and corrosion resistance tests were carried out to investigate the properties of the material. Corrosion resistance measurements were held using a typical three-electrode system. As the result of the research, the effect of cooling rate on microstructure and properties of investigated alloy was determined.

  16. Undercooling of Rapidly Solidified Droplets and Spray Formed Strips of Al-Cu (Sc)

    Science.gov (United States)

    Bogno, A.; Natzke, P.; Yin, S.; Henein, H.

    Impulse Atomization (IA) (a single fluid atomization technique) was used to rapidly solidify Al-4.5wt%Cu and Al-4.5wt%Cu-0.4wt%Sc under argon atmosphere. In addition to the IA-generated droplets, the same technique was used to produce strips by Spray Deposition (SD) of the same alloys on a copper substrate with and without oil coating. The rapid solidification microstructures were analyzed using Scanning Electron Microscopy (SEM). From the SEM images, the amount of eutectic and the secondary dendrite arm spacing (SDAS) were measured. These SDAS results lead to the estimation of cooling rate. The eutectic fraction coupled with the metastable extension of the solidus and liquidus lines of Al-Cu (Sc) phase diagram lead to the estimation of primary and eutectic undercoolings. A comparison of the solidification path of the droplets and the strips was done as well as the analysis of the effects of scandium.

  17. A Study on the Physical Properties and Interfacial Reactions with Cu Substrate of Rapidly Solidified Sn-3.5Ag Lead-Free Solder

    Science.gov (United States)

    Ma, Hai-Tao; Wang, Jie; Qu, Lin; Zhao, Ning; Kunwar, A.

    2013-08-01

    A rapidly solidified Sn-3.5Ag eutectic alloy produced by the melt-spinning technique was used as a sample in this research to investigate the microstructure, thermal properties, solder wettability, and inhibitory effect of Ag3Sn on Cu6Sn5 intermetallic compound (IMC). In addition, an as-cast Sn-3.5Ag solder was prepared as a reference. Rapidly solidified and as-cast Sn-3.5Ag alloys of the same size were soldered at 250°C for 1 s to observe their instant melting characteristics and for 3 s with different cooling methods to study the inhibitory effect of Ag3Sn on Cu6Sn5 IMC. Experimental techniques such as scanning electron microscopy, differential scanning calorimetry, and energy-dispersive spectrometry were used to observe and analyze the results of the study. It was found that rapidly solidified Sn-3.5Ag solder has more uniform microstructure, better wettability, and higher melting rate as compared with the as-cast material; Ag3Sn nanoparticles that formed in the rapidly solidified Sn-3.5Ag solder inhibited the growth of Cu6Sn5 IMC during aging significantly much strongly than in the as-cast material because their number in the rapidly solidified Sn-3.5Ag solder was greater than in the as-cast material with the same soldering process before aging. Among the various alternative lead-free solders, this study focused on comparison between rapidly solidified and as-cast solder alloys, with the former being observed to have better properties.

  18. Phosphorus Segregation in Meta-Rapidly Solidified Carbon Steels

    Science.gov (United States)

    Li, Na; Qiao, Jun; Zhang, Junwei; Sha, Minghong; Li, Shengli

    2017-09-01

    Twin-roll strip casters for near-net-shape manufacture of steels have received increased attention in the steel industry. Although negative segregation of phosphorus occurred in twin-roll strip casting (TRSC) steels in our prior work, its mechanism is still unclear. In this work, V-shaped molds were designed and used to simulate a meta-rapid solidification process without roll separating force during twin roll casting of carbon steels. Experimental results show that no obvious phosphorus segregation exist in the V-shaped mold casting (VMC) steels. By comparing TRSC and the VMC, it is proposed that the negative phosphorus segregation during TRSC results from phosphorus redistribution driven by recirculating and vortex flow in the molten pool. Meanwhile, solute atoms near the advancing interface are overtaken and incorporated into the solid because of the high solidification speed. The high rolling force could promote the negative segregation of alloying elements in TRSC.

  19. Primary Dendrite Arm Spacings in Al-7Si Alloy Directionally Solidified on the International Space Station

    Science.gov (United States)

    Angart, Samuel; Lauer, Mark; Poirier, David; Tewari, Surendra; Rajamure, Ravi; Grugel, Richard

    2015-01-01

    Samples from directionally solidified Al- 7 wt. % Si have been analyzed for primary dendrite arm spacing (lambda) and radial macrosegregation. The alloy was directionally solidified (DS) aboard the ISS to determine the effect of mitigating convection on lambda and macrosegregation. Samples from terrestrial DS-experiments thermal histories are discussed for comparison. In some experiments, lambda was measured in microstructures that developed during the transition from one speed to another. To represent DS in the presence of no convection, the Hunt-Lu model was used to represent diffusion controlled growth under steady-state conditions. By sectioning cross-sections throughout the entire length of a solidified sample, lambda was measured and calculated using the model. During steady-state, there was reasonable agreement between the measured and calculated lambda's in the space-grown samples. In terrestrial samples, the differences between measured and calculated lambda's indicated that the dendritic growth was influenced by convection.

  20. Microstructure and orientation evolution in unidirectional solidified Al–Zn alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhongwei, E-mail: chzw@nwpu.edu.cn; Wang, Enyuan; Hao, Xiaolei

    2016-06-14

    Morphological instability and growth orientation evolution during unidirectional solidification of Al–Zn alloys with different pulling speeds were investigated by X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) in scanning electron microscope (SEM). The experimental results show that, as the pulling speed increases, the primary dendrite spacing becomes smaller gradually and dendrite trunks incline to the heat flow direction perfectly in unidirectional solidified Al–9.8 wt%Zn and Al–89 wt%Zn alloys. However, regardless of the pulling speed in unidirectional solidified Al–Zn alloys under fixed thermal gradient, the regular dendrites with <100> directions of primary trunks and secondary arms in 9.8 wt% Zn composition are replaced by <110> dendrites of primary trunks and secondary arms in 89 wt% Zn composition. In unidirectional solidified Al–32 wt% Zn alloy, cellular, fractal seaweed, and stabilized seaweed structures were observed at high pulling speeds. At a high pulling speed of 1000 µm/s, seaweed structures transform to the columnar dendrites with <110> trunks and <100> arms. The above orientation evolution can be attributed to low anisotropy of solid-liquid interface energy and the seaweed structure is responsible for isotropy of {111} planes.

  1. The correlation between dendritic microstructure and mechanical properties of directionally solidified hypoeutectic Al-Ni alloys

    Science.gov (United States)

    Canté, Manuel V.; Spinelli, José E.; Cheung, Noé; Garcia, Amauri

    2010-02-01

    Al-Ni hypoeutectic alloys were directionally solidified under upward transient heat flow conditions. The aim of the present study is to set up correlations between the as-cast microstructure and the resulting mechanical properties of these alloys. The dependence of primary and secondary dendrite arm spacing on the alloy solute content and on solidification thermal parameters is also analyzed. The results include transient metal/mold heat transfer coefficient, tip growth rate, cooling rate, dendrite arm spacing, ultimate tensile strength, yield tensile strength and elongation. Expressions relating dendrite spacing to solidification thermal parameters and mechanical properties to the scale of the dendritic microstructure have been determined. It was found that the ultimate tensile strength and the yield tensile strength increase with increasing alloy solute content and with decreasing primary and secondary dendrite arm spacing. In contrast, the elongation was found to be independent of both alloy composition and dendritic arrangement.

  2. Effect of heat treatment on the fracture behaviour of directionally solidified (gamma/gamma-prime)-alpha alloy

    Science.gov (United States)

    Sriramamurthy, A. M.; Tewari, S. N.

    1987-01-01

    An investigation is conducted into the influence of various heat treatments on the work of fracture and its relation to microstructure for a directionally solidified Ni-33Mo-5.7Al (wt pct) (gamma/gamma-prime)-alpha alloy. The jagged crack propagation observed is due to delamination of the ligaments and associated plastic deformation. Fracture behavior is examined with respect to alloy microstructures and load-deflection curves. The four heat-treatment conditions considered are: (1) as-directionally solidified, (2) solutionized, (3) directionally solidified and thermally cycled, and (4) solutionized and thermally cycled.

  3. Microstructural Development in Al-Ni Alloys Directionally Solidified under Unsteady-State Conditions

    Science.gov (United States)

    Canté, Manuel V.; Spinelli, José E.; Ferreira, Ivaldo L.; Cheung, Noé; Garcia, Amauri

    2008-07-01

    Three Al-Ni hypoeutectic alloys were directionally solidified under upward unsteady-state heat-flow conditions. Primary ( λ 1) and secondary ( λ 2) dendrite arm spacings were measured along the castings for all alloys and correlated with transient solidification thermal variables. A combined theoretical and experimental approach was used to quantitatively determine such thermal variables, i.e., transient metal/mold heat-transfer coefficients, tip growth rates, thermal gradients, tip cooling rates, and local solidification time. The article also focuses on the dependence of dendrite arm spacings on the alloy solute content. Furthermore, the experimental data concerning the solidification of Al-1.0, 2.5, and 4.7 wt pct Ni alloys are compared with the main predictive dendritic models from the literature.

  4. Investigation of the as-solidified microstructure of an Al–Mg–Si–Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kai; Song, Min [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Du, Yong, E-mail: yongducalphad@gmail.com [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Tang, Ying [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Dong, Hongbiao [Department of Engineering, University of Leicester, Leicester LE1 7RH (United Kingdom); Ni, Song [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China)

    2014-07-25

    Highlights: • AlMgSiCu-Q particles preferentially grow along the solidification direction. • A new orientation relationship between Q particles and α-Al matrix was found. • The solidified microstructure was simulated based on Scheil–Gulliver model. • The effect of solidification on solution and aging processes were analyzed. - Abstract: The as-solidified microstructure of an Al–Mg–Si–Cu alloy was characterized by scanning electron microscopy and transmission electron microscopy. Quaternary Q particles were found to elongate preferentially along the solidification direction of the cylindrical cast ingot, whilst a small number of Si leaf-like particles aggregate mainly along the grain boundaries. The volume fractions of the Q and Si particles are quantitatively measured from electron microscopy images and thermodynamically simulated based on the Scheil–Gulliver solidification model. The results from experimental measurement agree well with those from simulation. The Q particles, which have dendrite-like internal structure and are uniformly distributed within the α-Al grains with a different orientation from that found in the aged alloys, are fast-dissolving and aid the formation of uniform aged microstructures. The aggregation of the Si particles along the grain boundaries in the as-solidified microstructure results in Si-rich boundaries even after a solution treatment, and causes the re-emergence of Si particles in the over-aged microstructure. This phenomenon helps to reduce the width of the precipitate-free zones.

  5. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    Directory of Open Access Journals (Sweden)

    Cui Hongbao

    2011-08-01

    Full Text Available The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The electrochemical experiment results demonstrate that the corrosion products of both non-directionally and directionally solidified FeCoNiCrAl alloys appear as rectangular blocks in phases which Cr and Fe are enriched, while Al and Ni are depleted, suggesting that Al and Ni are dissolved into the NaCl solution. Comparison of the potentiodynamic polarization behaviors between the two differently solidified FeCoNiCrAl high entropy alloys in a 3.5%NaCl solution shows that the corrosion resistance of directionally solidified FeCoNiCrAl alloy is superior to that of the non-directionally solidified FeCoNiCrAl alloy.

  6. Morphological instability of lamellar structures in directionally solidified Ni-Ni3Si alloys

    Science.gov (United States)

    Wei, Lufeng; Zhao, Zhilong; Gao, Jianjun; Cui, Kai; Guo, Jingying; Chen, Sen; Liu, Lin

    2018-02-01

    The morphological instability of lamellar structures in Ni-Ni3Si eutectic and hypereutectic alloys directionally solidified at low growth rates was investigated. The first instability in large lamellar structures was zigzag instability, which formed curved lamellae. A zigzag pattern was first displayed in three dimensions. The diffusion-limited growth of the Ni3Si phase decreased phase width and spacing, consequently causing zigzag instability. The reduced spacing was observed at λ/λave = 0.9. After zigzag instability, the microstructure of the eutectic alloy turned into a labyrinth structure and lamellar fragmentation. However, in hypereutectic alloys, shape transition from lamellae to rods occurred, in turn, by the broken lamellae or elongated rods to dumbbell-shaped rods, peanut-shaped rods, and circular rods.

  7. Modeling second-phase formation during rapid resolidification of stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J.W. (Lawrence Livermore National Lab., CA (USA)); Eagar, T.W.; Allen, S.M. (Massachusetts Inst. of Tech., Cambridge, MA (USA))

    1991-01-28

    Many common stainless steel (SS) alloy microstructures consist of a mixture of ferrite and austenite phases, however, when these alloys are rapidly resolidified using laser beam (LB) or electron beam (EB) processes they solidify in the single-phase-austenite or single-phase-ferrite mode. This paper investigates the influence of solidification rate on the reduction, and eventual elimination, of second phases during the rapid solidification of SS alloys. The influence of solidification rate on the ferrite content of these alloys was studied by calculating the dendrite-tip undercooling and then incorporating these results into a solute-redistribution model to calculate the relative fractions of primary and secondary phase that solidify from the melt. Single-phase solidification was predicted at high cooling rates and was confirmed through STEM analysis, showing solidification microstructures void of any significant microchemical composition gradients. Results showed a rapid-solidification model was used to calculate the relative fractions of primary and secondary phases that form during the resolidification of stainless steel alloys. The rapid-solidification model shows that the ferrite content of primary-austenite solidified alloys decreases and the ferrite content of primary-ferrite solidified alloys increases with increasing cooling rate. Results of the model indicate that primary-austenite alloys will solidify in the single-phase mode at all interface velocities greater than about 20 mm/s. This value correlates well with experiments. Results of the model indicate that primary-ferrite alloys will solidify in the single-phase mode at all interface velocities greater than about 50 mm/s. The experimentally-observed interface velocity for single-phase-ferrite solidification is significantly less (10 mm/s). This discrepancy is proposed to be related to the relative difficulty of nucleating austenite from the eutectic liquid. 13 refs., 5 figs., 2 tabs.

  8. Directionally Solidified Aluminum - 7 wt% Silicon Alloys: Comparison of Earth and International Space Station Processed Samples

    Science.gov (United States)

    Grugel, Richard N,; Tewari, Surendra; Rajamure, R. S.; Erdman, Robert; Poirier, David

    2012-01-01

    Primary dendrite arm spacings of Al-7 wt% Si alloy directionally solidified in low gravity environment of space (MICAST-6 and MICAST-7: Thermal gradient approx. 19 to 26 K/cm, Growth speeds varying from 5 to 50 microns/s show good agreement with the Hunt-Lu model. Primary dendrite trunk diameters of the ISS processed samples show a good fit with a simple analytical model based on Kirkwood s approach, proposed here. Natural convection, a) decreases primary dendrite arm spacing. b) appears to increase primary dendrite trunk diameter.

  9. Printing low-melting-point alloy ink to directly make a solidified circuit or functional device with a heating pen.

    Science.gov (United States)

    Wang, Lei; Liu, Jing

    2014-12-08

    A new method to directly print out a solidified electronic circuit through low-melting-point metal ink is proposed. A functional pen with heating capability was fabricated. Several typical thermal properties of the alloy ink Bi35In48.6Sn16Zn0.4 were measured and evaluated. Owing to the specifically selected melting point of the ink, which is slightly higher than room temperature, various electronic devices, graphics or circuits can be manufactured in a short period of time and then rapidly solidified by cooling in the surrounding air. The liquid-solid phase change mechanism of the written lines was experimentally characterized using a scanning electron microscope. In order to determine the matching substrate, wettability between the metal ink Bi35In48.6Sn16Zn0.4 and several materials, including mica plate and silicone rubber, was investigated. The resistance-temperature curve of a printed resistor indicated its potential as a temperature control switch. Furthermore, the measured reflection coefficient of a printed double-diamond antenna accords well with the simulated result. With unique merits such as no pollution, no requirement for encapsulation and easy recycling, the present printing approach is an important supplement to current printed electronics and has enormous practical value in the future.

  10. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  11. Influence of quench rates on the properties of rapidly solidified ...

    Indian Academy of Sciences (India)

    Unknown

    A K PANDA, I CHATTORAJ, S BASU* and A MITRA. National Metallurgical Laboratory, Jamshedpur 831 007, India. *Materials Science Centre, Indian Institute of Technology, Kharagpur 721 302, India. Abstract. FeNbCuSiB based materials were produced in the form of ribbons by rapid solidification techniques.

  12. Influence of quench rates on the properties of rapidly solidified ...

    Indian Academy of Sciences (India)

    FeNbCuSiB based materials were produced in the form of ribbons by rapid solidification techniques. The crystallization, magnetic, mechanical and corrosion behaviour were studied for the prepared materials as a function of quenching rate from liquid to the solid state. Higher quench rates produced a more amorphous ...

  13. Microstructure and property of directionally solidified Ni-Si hypereutectic alloy

    Science.gov (United States)

    Cui, Chunjuan; Tian, Lulu; Zhang, Jun; Yu, Shengnan; Liu, Lin; Fu, Hengzhi

    2016-03-01

    This paper investigates the influence of the solidification rate on the microstructure, solid/liquid interface, and micro-hardness of the directionally solidified Ni-Si hypereutectic alloy. Microstructure of the Ni-Si hypereutectic alloy is refined with the increase of the solidification rate. The Ni-Si hypereutectic composite is mainly composed of α-Ni matrix, Ni-Ni3Si eutectic phase, and metastable Ni31Si12 phase. The solid/liquid interface always keeps planar interface no matter how high the solidification rate is increased. This is proved by the calculation in terms of M-S interface stability criterion. Moreover, the Ni-Si hypereutectic composites present higher micro-hardness as compared with that of the pure Ni3Si compound. This is caused by the formation of the metastable Ni31Si12 phase and NiSi phase during the directional solidification process.

  14. Effect of a weak transverse magnetic field on the microstructure in directionally solidified peritectic alloys

    Science.gov (United States)

    Li, Xi; Lu, Zhenyuan; Fautrelle, Yves; Gagnoud, Annie; Moreau, Rene; Ren, Zhongming

    2016-11-01

    Effect of a weak transverse magnetic field on the microstructures in directionally solidified Fe-Ni and Pb-Bi peritectic alloys has been investigated experimentally. The results indicate that the magnetic field can induce the formation of banded and island-like structures and refine the primary phase in peritectic alloys. The above results are enhanced with increasing magnetic field. Furthermore, electron probe micro analyzer (EPMA) analysis reveals that the magnetic field increases the Ni solute content on one side and enhances the solid solubility in the primary phase in the Fe-Ni alloy. The thermoelectric (TE) power difference at the liquid/solid interface of the Pb-Bi peritectic alloy is measured in situ, and the results show that a TE power difference exists at the liquid/solid interface. 3 D numerical simulations for the TE magnetic convection in the liquid are performed, and the results show that a unidirectional TE magnetic convection forms in the liquid near the liquid/solid interface during directional solidification under a transverse magnetic field and that the amplitude of the TE magnetic convection at different scales is different. The TE magnetic convections on the macroscopic interface and the cell/dendrite scales are responsible for the modification of microstructures during directional solidification under a magnetic field.

  15. Dendrite growth morphologies in rapidly solidified Al-4.5wt.%Cu droplets

    Science.gov (United States)

    Bedel, M.; Reinhart, G.; Bogno, A.-A.; Nguyen-Thi, H.; Boller, E.; Gandin, Ch-A.; Henein, H.

    2016-03-01

    The impulse atomization process developed at the University of Alberta (Canada) enables metallic powders to be solidified with controlled process parameters and improved properties. In order to investigate the microstructure morphologies in droplets of Al- 4.5wt.%Cu alloys, three-dimensional reconstructions of several droplets are obtained by using synchrotron X-ray micro-tomography, allowing a visualization of the inner microstructure in three dimensions. The analysis of the reconstructed volumes reveals that a wide range of morphology, from highly branched to “finger-bundle”, can be obtained for different droplets of similar diameter and produced in the same batch. Unexpectedly for this alloy, microstructural features also indicate that the development of the dendrite arms (primary and of higher orders) occurs in most droplets along crystallographic axes, instead of the usual directions observed in conventional casting technologies.

  16. Effect of hafnium addition on solidifi cation structure of cast Ti-46Al alloys

    Directory of Open Access Journals (Sweden)

    Su Yanqing

    2008-11-01

    Full Text Available To investigate the effect of hafnium addition on the solidifi cation structure, Ti-46Al alloys with nominal compositions of Ti-46Al-xHf (x = 0, 3, 5, 7 (at.% were arc-melted into small ingots in an argon atmosphere. The characteristics of the macrostructures and microstructures were studied using a linear intercept method, OM, SEM (BSE, XRD and TEM. The results showed that the ingots with Hf have near lamellar microstructure in columnar and dendrite morphology. The hafnium concentration has a strong effect on the columnar spacing refi nement. Increasing Hf from 0 to 7 (at.%, the columnar spacing can be reduced from ~ 1000 to ~ 400 μm. Constitute phases of the ingots are α2, a small amount of B2 and c. Most of the B2 phases, richer in Hf and leaner in Al and Ti, exist on the node of the dendrite core in block shape and a little across the lamellar colonies in stick shape. The c phases exist on the boundaries of lamellar colonies in small cellular shape. There also exists a segregation of Hf on the columnar and dendrite core. Particularly, both the α- and β-phase form from the melt as prior phases. The possible phase sequencing during solidifi cation and solid-state transformations with Hf is given in this paper.

  17. On oscillatory microstructure during cellular growth of directionally solidified Sn-36at.%Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-04-01

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn-36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure.

  18. The influence of melt convection on dendritic spacing of downward unsteady-state directionally solidified Sn-Pb alloys

    Directory of Open Access Journals (Sweden)

    José Eduardo Spinelli

    2006-03-01

    Full Text Available Microstructures are the strategic link between materials processing and materials behavior. A dendritic structure is the most frequently observed pattern of solidified alloys. The microstructural scales of dendrites, such as primary and secondary arm spacings, control the segregation profiles and the formation of secondary phases within interdendritic regions, determine the properties of cast structures. In this work, the influence of thermosolutal convection on dendrite arm spacings is experimentally examined in the downward vertical unsteady-state directional solidification of Sn-Pb hypoeutectic alloys. The experimental observations are compared not only with the main predictive theoretical models for dendritic spacings but also with experimental results obtained for Sn-Pb alloys solidified vertically upwards. Primary dendritic arm spacings have been affected by the direction of growth, decreasing in conditions of downward vertical solidification when compared with those grown vertically upwards. Further, the unsteady-state lambda1 predictive models did not generate the experimental observations.

  19. Preparation, Characterization and Properties of Rapidly Solidified Alloys

    Science.gov (United States)

    1986-10-01

    the overlapping melt spots used to refine the surface microstructure. Figure 11. A crystal of the same type as shown in Figure 12, but aligned with a...rows there is a spacing of spots which follows a Fibonacci sequence for some distance until a defect is encountered; normal to the rows we then have...Gaussian. The fit shown corresponds to two overlapping Gaussians (see Table III). Fig. 4. SEM photographs of the edge of a flake with x - 0.20. The

  20. Electrochemical properties of rapidly solidified Si-Ti-Ni(-Cu) base anode for Li-ion rechargeable batteries

    Science.gov (United States)

    Kwon, Hye Jin; Sohn, Keun Yong; Park, Won-Wook

    2013-11-01

    In this study, rapidly solidified Si-Ti-Ni-Cu alloys have been investigated as high capacity anodes for Li-ion secondary batteries. To obtain nano-sized Si particles dispersed in the inactive matrix, the alloy ribbons were fabricated using the melt spinning process. The thin ribbons were pulverized using ball-milling to make a fine powder of ˜ 4 µm average size. Coin-cell assembly was carried out under an argon gas in a glove box, in which pure lithium was used as a counter-electrode. The cells were cycled using the galvanostatic method in the potential range of 0.01 V and 1.5 V vs. Li/Li+. The microstructure and morphology were examined using an x-ray diffractometer, Field-Emission Scanning Electron Microscopy and High Resolution Transmission Electron Microscopy. Among the anode alloys, the Si70Ti15Ni15 electrodes had the highest discharge capacity (974.1 mAh/g) after the 50th cycle, and the Si60Ti16Ni16Cu8 electrode showed the best coulombic efficiency of ˜95.9% in cyclic behavior. It was revealed that the Si7Ni4Ti4 crystal phase coexisting with an amorphous phase, could more efficiently act as a buffer layer than the fully crystallized Si7Ni4Ti4 phase. Consequently, the electrochemical properties of the anode materials pronouncedly improved when the nano-sized primary Si particle was dispersed in the inactive Si7Ni4Ti4-based matrix mixed with an amorphous structure.

  1. On oscillatory microstructure during cellular growth of directionally solidified Sn–36at.%Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-01-01

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn–36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure. PMID:27066761

  2. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    Science.gov (United States)

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons. © 2014 Wiley Periodicals, Inc.

  3. Directionally Solidified NiAl-Based Alloys Studied for Improved Elevated-Temperature Strength and Room-Temperature Fracture Toughness

    Science.gov (United States)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2000-01-01

    Efforts are underway to replace superalloys used in the hot sections of gas turbine engines with materials possessing better mechanical and physical properties. Alloys based on the intermetallic NiAl have demonstrated potential; however, they generally suffer from low fracture resistance (toughness) at room temperature and from poor strength at elevated temperatures. Directional solidification of NiAl alloyed with both Cr and Mo has yielded materials with useful toughness and elevated-temperature strength values. The intermetallic alloy NiAl has been proposed as an advanced material to extend the maximum operational temperature of gas turbine engines by several hundred degrees centigrade. This intermetallic alloy displays a lower density (approximately 30-percent less) and a higher thermal conductivity (4 to 8 times greater) than conventional superalloys as well as good high-temperature oxidation resistance. Unfortunately, unalloyed NiAl has poor elevated temperature strength (approximately 50 MPa at 1027 C) and low room-temperature fracture toughness (about 5 MPa). Directionally solidified NiAl eutectic alloys are known to possess a combination of high elevated-temperature strength and good room-temperature fracture toughness. Research has demonstrated that a NiAl matrix containing a uniform distribution of very thin Cr plates alloyed with Mo possessed both increased fracture toughness and elevated-temperature creep strength. Although attractive properties were obtained, these alloys were formed at low growth rates (greater than 19 mm/hr), which are considered to be economically unviable. Hence, an investigation was warranted of the strength and toughness behavior of NiAl-(Cr,Mo) directionally solidified at faster growth rates. If the mechanical properties did not deteriorate with increased growth rates, directional solidification could offer an economical means to produce NiAl-based alloys commercially for gas turbine engines. An investigation at the NASA Glenn

  4. Alloy composition dependence of formation of porous Ni prepared by rapid solidification and chemical dealloying

    Energy Technology Data Exchange (ETDEWEB)

    Qi Zhen [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Zhang Zhonghua [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)], E-mail: zh_zhang@sdu.edu.cn; Jia Haoling [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China); Qu Yingjie [Shandong Labor Occupational Technology College, Jingshi Road 388, Jinan 250022 (China); Liu Guodong; Bian Xiufang [Key Laboratory of Liquid Structure and Heredity of Materials, Shandong University, Jingshi Road 73, Jinan 250061 (China)

    2009-03-20

    In this paper, the effect of alloy composition on the formation of porous Ni catalysts prepared by chemical dealloying of rapidly solidified Al-Ni alloys has been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and N{sub 2} adsorption experiments. The experimental results show that rapid solidification and alloy composition have a significant effect on the phase constituent and microstructure of Al-Ni alloys. The melt spun Al-20 at.% Ni alloy consists of {alpha}-Al, NiAl{sub 3} and Ni{sub 2}Al{sub 3}, while the melt spun Al-25 and 31.5 at.% Ni alloys comprise NiAl{sub 3} and Ni{sub 2}Al{sub 3}. Moreover, the formation and microstructure of the porous Ni catalysts are dependent upon the composition of the melt spun Al-Ni alloys. The morphology and size of Ni particles in the Ni catalysts inherit from those of grains in the melt spun Al-Ni alloys. Rapid solidification can extend the alloy composition of Al-Ni alloys suitable for preparation of the Ni catalysts, and obviously accelerate the dealloying process of the Al-Ni alloys.

  5. Effect of Sr content on porosity formation in directionally solidified Al-12.3wt.%Si alloy

    Directory of Open Access Journals (Sweden)

    Liao Hengcheng

    2014-09-01

    Full Text Available The influence of Sr addition on pore formation in directionally solidified Al-12.3wt.% alloy was investigated using X-ray detection, optical microscope, and SEM-EDX. Results indicate that addition of Sr significantly increases the number density and volume fraction of porosity. The considerable rise in volume fraction of porosity is attributed to the remarkable increase in the numbers of pores formed. It is found that Sr solute in liquid Al-Si alloy can diffuse into the oxide inclusions to form loose oxide aggregations which have more activity as the nucleation sites for porosity. Adding more Sr considerably increases the numbers of active nucleation sites. There is an obvious fluctuation of pore number density during steady state solidification, which is believed to be related to a fluctuation of local hydrogen supersaturation induced by the competition of pore nucleation and growth for hydrogen solute supplement.

  6. Numerical simulation of non-dendritic structure formation in Mg-Al alloy solidified with ultrasonic field.

    Science.gov (United States)

    Feng, Xiaohui; Zhao, Fuze; Jia, Hongmin; Li, Yingju; Yang, Yuansheng

    2018-01-01

    The formation of non-dendritic structure of Mg alloy solidified with ultrasonic treatment was investigated by numerical simulation and experiment. The models of nucleation and crystal growth involved the effects of ultrasonic cavitation and acoustic streaming were built. Based on the models, the grain refinement and the microstructure change from dendrite to non-dendritic structure of a Mg-Al alloy were numerically simulated by cellular automata method. The simulation and experimental results indicated that the ultrasonic cavitation strongly contributes to the grain refinement by improving nucleation, while the acoustic streaming is mainly responsible for the formation of non-dendritic structure. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Amorphous Phase Formation Analysis of Rapidly Solidified CoCr Droplets

    Science.gov (United States)

    Bogno, Abdoul-Aziz; Riveros, Carlos; Henein, Hani; Li, Delin

    2016-12-01

    This paper investigates amorphous phase formation and rapid solidification characteristics of a CoCr alloy. High cooling rate and high undercooling-induced rapid solidification of the alloy was achieved by impulse atomization in helium atmosphere. Two atomization experiments were carried out to generate powders of a wide size range from liquid CoCr at two different temperatures. Amorphous fraction and kinetic crystallization properties of impulse atomized powders were systematically quantified by means of differential scanning calorimetry. In addition, different but complementary characterization tools were used to analyze the powders microstructures. The fraction of amorphous phase within the investigated powders is found to be promoted by high cooling rate or smaller powder size. The critical cooling rate for amorphous phase formation, which is influenced by the oxygen content in the melt, is found to be 3 × 104 K s-1 and corresponds to a 160- µm-diameter powder atomized in helium. Hardness of the powders is found to follow a trend that is described by the Hall-Petch relation when a relatively high fraction of crystalline structures is present and decreases with the fraction of amorphous phase.

  8. Rapid solidification of an Al-5Ni alloy processed by spray forming

    Directory of Open Access Journals (Sweden)

    Conrado Ramos Moreira Afonso

    2012-10-01

    Full Text Available Recently, intermetallic compounds have attracted much attention due to their potential technological applications as high-temperature materials. In particular the intermetallic compounds, associated with the Al-Ni binary system stand out as promising candidates for high-temperature materials for the use in harsh environments. It is expected that a bulk Al-Ni alloy may exceed the strength of many commercial materials. The great challenge in developing these alloys is to manipulate the solidification thermal parameters in order to obtain the desired microstructural features. One of the indicated routes to obtain very refined intermetallic phases dispersed in the microstructure is the spray forming process. The dendritic and eutectic growth dependences on cooling rate are already known for directionally solidified (DS hypoeutectic Al-Ni alloys. In the case of rapidly solidified (RS samples, extrapolations of such experimental laws are needed, which can be very helpful to estimate realistic values of high cooling rates imposed during the spray forming process. The present study aims to compare directionally solidified and spray-formed Al-5wt. (%Ni alloy samples with a view to providing a basis for understanding how to control solidification parameters and the as-cast microstructure. The Al-5.0wt. (%Ni alloy was shown to have a cellular morphology for the overspray powder size range examined (up to 500 µm. The mean cell spacing decreased from 5.0 to 1.1 µm with the decrease in the powder average diameter. It was found that the experimental cooling rates imposed during the atomization step of the overspray powder solidification varied from 10³ to 2.10(4 K/s. The DSC trace depicted a crystallization peak of an amorphous structure fraction in the smallest Al-5.0wt. (%Ni alloy powder size range (<32 µm estimating a 15 µm critical diameter of amorphous powder in the binary Al97.5Ni2.5 (at% alloy.

  9. Effect of a weak transverse magnetic field on the morphology and orientation of directionally solidified Al-Ni alloys

    Science.gov (United States)

    Li, Hanxiao; Fautrelle, Yves; Hou, Long; Du, Dafan; Zhang, Yikun; Ren, Zhongming; Lu, Xionggang; Moreau, Rene; Li, Xi

    2016-02-01

    The influence of a weak transverse magnetic field on the morphology and orientation of Al3Ni dendrites in directionally solidified Al-12 wt% Ni alloys was investigated. The experimental results indicated that the magnetic field caused segregation. It was also found that the application of a magnetic field decreased the primary dendrite spacing. By means of electronic backscatter diffraction (EBSD) analysis, the orientation of the Al3Ni dendrite was studied. In the case of no magnetic field, the crystal direction of the Al3Ni crystal was oriented along the solidification direction. When a transverse magnetic field was applied, the crystal direction rotated to the magnetic field direction, whereas the crystal direction remained oriented along the solidification direction. The above experimental results are discussed in the context of thermoelectric magnetic convection (TEMC) and crystal anisotropy.

  10. Influence of Growth Rate on Microstructural Length Scales in Directionally Solidified NiAl-Mo Hypo-Eutectic Alloy

    Science.gov (United States)

    Zhang, Jianfei; Ma, Xuewei; Ren, Huiping; Chen, Lin; Jin, Zili; Li, Zhenliang; Shen, Jun

    2016-01-01

    In this article, the Ni-46.1Al-7.8Mo (at.%) alloy was directionally solidified at different growth rates ranging from 15 μm/s to 1000 μm/s under a constant temperature gradient (334 K/cm). The dependence of microstructural length scales on the growth rate was investigated. The results show that, with the growth rate increasing, the primary dendritic arm spacings (PDAS) and secondary dendritic arm spacings (SDAS) decreased. There exists a large distribution range in PDAS under directional solidification conditions at a constant temperature gradient. The average PDAS and SDAS as a function of growth rate can be given as λ1 = 848.8967 V-0.4509 and λ2 = 64.2196 V-0.4140, respectively. In addition, a comparison of our results with the current theoretical models and previous experimental results has also been made.

  11. Effects of Growth Rates and Compositions on Dendrite Arm Spacings in Directionally Solidified Al-Zn Alloys

    Science.gov (United States)

    Acer, Emine; Çadırlı, Emin; Erol, Harun; Kaya, Hasan; Gündüz, Mehmet

    2017-12-01

    Dendritic spacing can affect microsegregation profiles and also the formation of secondary phases within interdendritic regions, which influences the mechanical properties of cast structures. To understand dendritic spacings, it is important to understand the effects of growth rate and composition on primary dendrite arm spacing ( λ 1) and secondary dendrite arm spacing ( λ 2). In this study, aluminum alloys with concentrations of (1, 3, and 5 wt pct) Zn were directionally solidified upwards using a Bridgman-type directional solidification apparatus under a constant temperature gradient (10.3 K/mm), resulting in a wide range of growth rates (8.3-165.0 μm/s). Microstructural parameters, λ 1 and λ 2 were measured and expressed as functions of growth rate and composition using a linear regression analysis method. The values of λ 1 and λ 2 decreased with increasing growth rates. However, the values of λ 1 increased with increasing concentration of Zn in the Al-Zn alloy, but the values of λ 2 decreased systematically with an increased Zn concentration. In addition, a transition from a cellular to a dendritic structure was observed at a relatively low growth rate (16.5 μm/s) in this study of binary alloys. The experimental results were compared with predictive theoretical models as well as experimental works for dendritic spacing.

  12. Effects of Rapid Solidification Process and 0.1 wt.% Pr Addition on Properties of Sn-9Zn Alloy and Cu/Solder/Cu Joints

    Science.gov (United States)

    Zhao, Guoji; Jing, Yanxia; Sheng, Guangmin; Chen, Jianhua

    2016-05-01

    Effects of 0.1 wt.% Pr addition and rapid solidification process on Sn-9Zn solder alloy were investigated. Solder characteristics of the as-solidified and rapidly solidified Sn-9Zn-0.1Pr alloys were analyzed in comparison with those of the as-solidified Sn-9Zn alloy. Mechanical properties and interfacial microstructure of solder/Cu joints obtained using these solders were comparatively studied. By comparison with the as-solidified Sn-9Zn alloy, the wettability of the solder was obviously improved with 0.1 wt.% Pr addition, and the melting behavior of the solder was promoted due to the rapid solidification process. The corrosion resistance of Sn-9Zn-0.1Pr alloy was improved due to the refined microstructure resulting from 0.1 wt.% Pr addition and rapid solidification. The growth of IMCs at the interface of Sn-9Zn-0.1Pr/Cu joints was depressed in some degree. Rapid solidification process promoted the interfacial reaction during soldering and improved the bonding strength of joints.

  13. Pore structure and mechanical properties of directionally solidified porous aluminum alloys

    Directory of Open Access Journals (Sweden)

    Komissarchuk Olga

    2014-01-01

    Full Text Available Porous aluminum alloys produced by the metal-gas eutectic method or GASAR process need to be performed under a certain pressure of hydrogen, and to carry over melt to a tailor-made apparatus that ensures directional solidification. Hydrogen is driven out of the melt, and then the quasi-cylindrical pores normal to the solidification front are usually formed. In the research, the effects of processing parameters (saturation pressure, solidification pressure, temperature, and holding time on the pore structure and porosity of porous aluminum alloys were analyzed. The mechanical properties of Al-Mg alloys were studied by the compressive tests, and the advantages of the porous structure were indicated. By using the GASAR method, pure aluminum, Al-3wt.%Mg, Al-6wt.%Mg and Al-35wt.%Mg alloys with oriented pores have been successfully produced under processing conditions of varying gas pressure, and the relationship between the final pore structure and the solidification pressure, as well as the influences of Mg quantity on the pore size, porosity and mechanical properties of Al-Mg alloy were investigated. The results show that a higher pressure of solidification tends to yield smaller pores in aluminum and its alloys. In the case of Al-Mg alloys, it was proved that with the increasing of Mg amount, the mechanical properties of the alloys sharply deteriorate. However, since Al-3%Mg and Al-6wt.%Mg alloys are ductile metals, their porous samples have greater compressive strength than that of the dense samples due to the existence of pores. It gives the opportunity to use them in industry at the same conditions as dense alloys with savings in weight and material consumption.

  14. Experimental study of directionally solidified ferromagnetic shape memory alloy under multi-field coupling

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Yuping, E-mail: zhuyuping@126.com [Institute of Geophysics, China Earthquake Administration, Beijing 100081 (China); Chen, Tao; Teng, Yao [Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013 (China); Liu, Bingfei [Airport College, Civil Aviation University of China, Tianjin 300300 (China); Xue, Lijun [Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechatronical System, School of Mechanical Engineering, Tianjin University of Technology, Tianjin 300384 (China)

    2016-11-01

    Directionally solidified, polycrystalline Ni–Mn–Ga is studied in this paper. The polycrystalline Ni–Mn–Ga samples were cut at different angles to solidification direction. The magnetic field induced strain under constant stress and the temperature-induced strain under constant magnetic field during the loading–unloading cycle were measured. The experimental results show that the mechanical behavior during the loading–unloading cycle of the material is nonlinear and anisotropic. Based on the experimental results, the effects of multi-field coupling factors, such as stress, magnetic field, temperature and cutting angle on the mechanical behaviors were analyzed. Some useful conclusions were obtained, which will provide guidance for practical applications. - Highlights: • The magnetic-induced strains in different directions are tested. • The temperature-induced strains in different directions are tested. • The effects of coupling factors on directional solidification samples are studied.

  15. Experimental study of directionally solidified ferromagnetic shape memory alloy under multi-field coupling

    Science.gov (United States)

    Zhu, Yuping; Chen, Tao; Teng, Yao; Liu, Bingfei; Xue, Lijun

    2016-11-01

    Directionally solidified, polycrystalline Ni-Mn-Ga is studied in this paper. The polycrystalline Ni-Mn-Ga samples were cut at different angles to solidification direction. The magnetic field induced strain under constant stress and the temperature-induced strain under constant magnetic field during the loading-unloading cycle were measured. The experimental results show that the mechanical behavior during the loading-unloading cycle of the material is nonlinear and anisotropic. Based on the experimental results, the effects of multi-field coupling factors, such as stress, magnetic field, temperature and cutting angle on the mechanical behaviors were analyzed. Some useful conclusions were obtained, which will provide guidance for practical applications.

  16. Interconnection between microstructure and microhardness of directionally solidified binary Al-6wt.%Cu and multicomponent Al-6wt.%Cu-8wt.%Si alloys.

    Science.gov (United States)

    Vasconcelos, Angela J; Kikuchi, Rafael H; Barros, André S; Costa, Thiago A; Dias, Marcelino; Moreira, Antonio L; Silva, Adrina P; Rocha, Otávio L

    2016-05-31

    An experimental study has been carried out to evaluate the microstructural and microhardness evolution on the directionally solidified binary Al-Cu and multicomponent Al-Cu-Si alloys and the influence of Si alloying. For this purpose specimens of Al-6wt.%Cu and Al-6wt.%Cu-8wt.%Si alloys were prepared and directionally solidified under transient conditions of heat extraction. A water-cooled horizontal directional solidification device was applied. A comprehensive characterization is performed including experimental dendrite tip growth rates (VL) and cooling rates (TR) by measuring Vickers microhardness (HV), optical microscopy and scanning electron microscopy with microanalysis performed by energy dispersive spectrometry (SEM-EDS). The results show, for both studied alloys, the increasing of TR and VL reduced the primary dendrite arm spacing (l1) increasing the microhardness. Furthermore, the incorporation of Si in Al-6wt.%Cu alloy to form the Al-6wt.%Cu-8wt.%Si alloy influenced significantly the microstructure and consequently the microhardness but did not affect the primary dendritic growth law. An analysis on the formation of the columnar to equiaxed transition (CET) is also performed and the results show that the occurrence of CET is not sharp, i.e., the CET in both cases occurs in a zone rather than in a parallel plane to the chill wall, where both columnar and equiaxed grains are be able to exist.

  17. Primary arm spacing in directionally solidified Pb-10 wt pct Sn alloys

    Science.gov (United States)

    Chopra, M. A.; Tewari, S. N.

    1990-01-01

    The dependence of primary arm spacings on growth speed was investigated for cellular and dendritic arrays in Pb-10 wt percent Sn samples directionally solidified under a constant positive thermal gradient in the melt. The gradient of constitutional supercooling was varied from almost zero (near the break-down of the planar liquid-solid interface at small growth speeds, cellular morphology) to near unity (large growth speeds, dendritic morphology). The spatial arrangements of cells and dendrites, as given by their coordination number, are not very different from each other. It appears that primary arm spacing maxima and the cell to dendrite transition are strongly influenced by the magnitude of the solute partition coefficient. The planar to cellular bifurction is supercritical in Pb-Sn which has a high partition coefficient, as compared to the subcritical behavior reported in Al-Cu and succinonitrile-acetone, both of which have low partition coefficients. The primary arm spacing model due to Hunt agrees with the experimentally observed trend for the whole growth regime. There is a good quantitative agreement at higher grdients of supercooling. However, the model overpredicts the primary arm spacings at low gradients of constitutional supercooling.

  18. Pore structure and mechanical properties of directionally solidified porous aluminum alloys

    OpenAIRE

    Komissarchuk Olga; Xu Zhengbin; Hao Hai

    2014-01-01

    Porous aluminum alloys produced by the metal-gas eutectic method or GASAR process need to be performed under a certain pressure of hydrogen, and to carry over melt to a tailor-made apparatus that ensures directional solidification. Hydrogen is driven out of the melt, and then the quasi-cylindrical pores normal to the solidification front are usually formed. In the research, the effects of processing parameters (saturation pressure, solidification pressure, temperature, and holding time) on th...

  19. Solidified Structure and Corrosion Behavior of Laser-melt Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    FANG Zhi-hao

    2017-12-01

    Full Text Available The AZ91D magnesium alloy samples were scanned by millisecond pulse Nd:YAG laser under high pure argon protection. The surface morphology, microstructure and composition of the treated magnesium alloy were studied by X-ray diffraction, optical microscopy, scanning electron microscopy, atomic force microscopy. In addition, the corrosion surface which was corroded using simulated body fluid and the mass fraction of 3.5%NaCl solution was observed and material corrosion rate was calculated. The results show that, at the same corrosion time, compared with the untreated samples, the surface corrosion resistance is improved by the enrichment of Al at the irradiated surface by the joint effect of the combination of refined homogeneous microstructure of α-Mg phase and β-Mg17Al12 phase and the selective vaporization and the chemical composition of base metal in the laser-treated AZ91D alloy; the solidification equation is obtained by calculating the relation between the size of the dendrite cell and the cooling rate in laser melting zone.

  20. Detachment of secondary dendrite arm in a directionally solidified Sn-Ni peritectic alloy under deceleration growth condition

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-06-01

    In order to better understand the detachment mechanism of secondary dendrite arm during peritectic solidification, the detachment of secondary dendrite arm from the primary dendrite arms in directionally solidified Sn-36at.%Ni peritectic alloys is investigated at different deceleration rates. Extensive detachment of secondary dendrite arms from primary stem is observed below peritectic reaction temperature TP. And an analytical model is established to characterize the detachment process in terms of the secondary dendrite arm spacing λ2, the root radius of detached arms and the specific surface area (SV) of dendrites. It is found that the detachment mechanism is caused by not only curvature difference between the tips and roots of secondary branches, but also that between the thicker secondary branches and the thinner ones. Besides, this detachment process is significantly accelerated by the temperature gradient zone melting (TGZM) effect during peritectic solidification. It is demonstrated that the reaction constant (f) which is used to characterize the kinetics of peritectic reaction is crucial for the determination of the detachment process. The value of f not only changes with growth rate but also with solidification time at a given deceleration rate. In conclusion, these findings help the better understanding of the detachment mechanism.

  1. Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

    Science.gov (United States)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2002-01-01

    Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

  2. Microstructure refinement and hardening of Ag–20 wt.%Cu alloy by rapid solidification

    Energy Technology Data Exchange (ETDEWEB)

    Lussana, Danilo, E-mail: danilo.lussana@unito.it [Dipartimento di Chimica and NIS, Università di Torino, Torino (Italy); Castellero, Alberto [Dipartimento di Chimica and NIS, Università di Torino, Torino (Italy); Vedani, Maurizio [Dipartimento di Meccanica, Politecnico di Milano, Milano (Italy); Ripamonti, Dario; Angella, Giuliano [Istituto IENI-CNR, Unità territoriale di Milano, Milano (Italy); Baricco, Marcello [Dipartimento di Chimica and NIS, Università di Torino, Torino (Italy)

    2014-12-05

    Highlights: • Ag80–Cu20 alloy were rapidly solidified by planar flow casting technique. • A significant refinement of the eutectic microstructure has been obtained. • A refinement of the primary silver-rich phase has been achieved with high cooling rate. • The hardness increases up to the 150% of the value of an annealed sample. - Abstract: Ag–20 wt.%Cu (wt%) hypoeutectic alloy has been rapidly solidified by means of planar flow casting technique. Two fcc solid solutions have been identified by X-ray diffraction. Microstructures have been observed by electron microscopy. A refinement of the eutectic microstructure, as well as of the Ag-rich primary phase, has been observed for high quenching rates, leading to a hardness value up to 235 Vickers. The lattice parameter and phase fraction of the Ag-rich solid solution increase as a function of quenching rates (i.e. wheel speed). The solidification processes occurring during rapid quenching have been described on the basis of thermodynamic and kinetic arguments.

  3. Influence of cooling rate on microstructure formation during rapid solidification of binary TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kenel, C., E-mail: Christoph.Kenel@empa.ch; Leinenbach, C.

    2015-07-15

    Highlights: • Rapid solidification studies with varying cooling rates were realized for Ti–Al. • Experiments were combined with finite element simulations of heat transfer. • The resulting microstructure of Ti–Al alloys is strongly dependent on the Al content. • The microstructure and phase transformation behavior can be predicted. • The method allows alloy development for processes involving rapid solidification. - Abstract: Titanium aluminides as structural intermetallics are possible candidates for a potential weight reduction and increased performance of high temperature components. A method for the characterization of the microstructure formation in rapidly solidified alloys was developed and applied for binary Ti–(44–48)Al (at.%). The results show a strong dependency of the microstructure on the Al content at cooling rates between 6 ⋅ 10{sup 2} and 1.5 ⋅ 10{sup 4} K s{sup −1}. The formation of α → α{sub 2} ordering, lamellar α{sub 2} + γ colonies and interdendritic TiAl γ-phase were observed, depending on the Al amount. Based on thermodynamic calculations the observed microstructure can be explained using the CALPHAD approach taking into account the non-equilibrium conditions. The presented method provides a useful tool for alloy development for processing techniques involving rapid solidification with varying cooling rates.

  4. Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gulbrandsen-Dahl, Sverre

    2002-01-01

    thesis the changes of the crystal structure and the grain structure of La{sub 0.60}Ce{sub 0.29}Pr{sub 0.04}Nd{sub 0.07}Ni{sub 3.37}Co{sub 0.79}Mn{sub 0.25}Al{sub 0.7}= cooling rate during chill-block melt spinning are described. Totally, the material was rapidly solidified at 9 different cooling rates. The grain structure, crystallographic texture and the lattice parameters were studied by means of electron microscopy and powder X-ray diffraction. Additionally, the density of the rapidly solidified materials was measured by a gas pycnometer. All these properties were found to change with increasing cooling rate. The grain size decreased continuously with increasing cooling rate and was in the range of 1-5 {mu}m. The strength of the crystallographic texture first increased and then decreased with increasing cooling rate. Transmission electron microscopy studies revealed that the grains contained a large amount of crystallographic twins and that the solidification morphology changed from cellular to plane front at a cooling rate during solidification of approximately 6*10{sup 4} Ks{sup -1}. The unit cell volume and the density followed the same pattern with increasing cooling rate and decreased within each solidification morphology, but at the cooling rate from which the morphology changed, both these parameters suddenly increased. The identical variations in the unit cell volume and the density is explained by formation of excess lattice vacancies during rapid solidification. In Part IV of the thesis rapid solidification of the materials La{sub 0.60}Ce{sub 0.27}Pr{sub 0.04}Nd{sub 0.09}Ni{sub 4.76}Sn{sub 0.24} and LaNi{sub 4.76}Sn different cooling rates are described. The materials were analysed by means of electron microscopy and powder X-ray diffraction. The grain structures of both alloys were found to be in the nanometer range, and the grain sizes were almost invariant with increasing cooling rate. Furthermore, the lattice parameters of these materials were almost

  5. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Hakimi, O.; Aghion, E. [Department of Materials Engineering, Ben-Gurion University of the Negev, P.O. Box 653, Beer-Sheva 84105 (Israel); Goldman, J., E-mail: jgoldman@mtu.edu [Biomedical Engineering Department, Michigan Technological University, Houghton, MI, 49931 (United States)

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg–6%Nd–2%Y–0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd{sub 2}O{sub 3} content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications. - Highlights: • Here we have evaluated the corrosion resistance of a novel Mg alloy (EW62). • Rapid solidification reduces the hydrogen gas evolution and hydrogen embrittlement. • Rapid solidification increases the stress corrosion cracking resistance of EW62. • Improvement is due to enrichment with supersaturated Nd in the external oxide film. • Rapidly solidified and extruded EW62 may serve as a biodegradable medical implant.

  6. Effect of titanium content and cooling rate on the microstructure and martensitic transformation of rapidly solidified Ti-Ni shape memory alloys; Influencia do Ti e da taxa de resfriamento na microestrutura e na temperatura M{sub S} em ligas Ni-Ti com EMF solidificadas rapidamente

    Energy Technology Data Exchange (ETDEWEB)

    Anselmo, George Carlos dos Santos; Castro, Walman Benicio de, E-mail: georgeanselmo@yahoo.com.br, E-mail: walman.castro@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2017-01-15

    One important challenge of microsystems design is the implementation of efficient principles of miniaturized actuation at the micro-scale. Shape memory alloys (SMAs) have early been considered as a potential solution to this problem as these materials offer attractive properties like a high-power to weight ratio, large deformation and the capability to be micro-scale processed. Alloys of composition Ni-44,8wt%Ti and Ni- 45,3wt%Ti were produced using the melt spinning method in air atmosphere. Ribbons obtained in this process showed martensitic grain size between 5 and 30 μm, depending on the alloy composition and the linear velocity of the wheel. (author)

  7. Quatification of Primary Phase Undercooling of Rapidly Solidified Droplets with 3D Microtomography

    Science.gov (United States)

    Ilbagi, A.; Khatibi, P. Delshad; Henein, H.; Gandin, Ch. A.; Herlach, D. M.

    Powders of different compositions of Al-Cu alloys were atomized in helium and nitrogen and the microstructure of the atomized droplets was examined using X-ray micro-tomography. A method was developed to remove X-ray artifacts and background noise from the particles images. The method developed involves creating a clean mask file using MATLAB image toolbox, followed by applying the mask file to the original image to achieve clean images for the particle of interest. Separate features of interest in the droplets, such as region of initial growth and primary dendrites, were investigated at the various stages of solidification. The data is used to estimate the primary phase undercooling of the droplets, which will be used in a solidification model as an input to estimate the phase fractions. The results will then be compared with the experimental results.

  8. Rapid solidification mechanism of highly undercooled ternary Cu40Sn45Sb15 alloy

    Science.gov (United States)

    Zhai, W.; Wang, B. J.; Lu, X. Y.; Wei, B.

    2015-10-01

    The rapid solidification of ternary Cu40Sn45Sb15 peri-eutectic type alloy was realized by glass fluxing and drop tube methods, and the corresponding maximum undercoolings are 185 K (0.22 T L) and 321 K (0.39 T L), respectively. The phase constitution of Cu40Sn45Sb15 alloy in these two rapid solidification experiments deviates from the two equilibrium phases (Sn + Cu6Sn5). In glass fluxing method, the structural morphology of Cu40Sn45Sb15 alloy is mainly characterized by a three-layer lamellar structure, which is comprised by an inner layer of long strips of primary ɛ(Cu3Sn) phase, an intermediate layer of η(Cu6Sn5) phase and an outer layer of β(SnSb) phase. As undercooling rises, this lamellar structure is remarkably refined. When small alloy droplets are containerlessly solidified during free fall in drop tube, the primary ɛ(Cu3Sn) phase grows by non-faceted mode into dendrites as droplet diameter decreases. Especially, solidification path alters in the smallest droplet with 50 μm diameter, in which η(Cu6Sn5) and Sn3Sb2 phases form directly from the metastable liquid phase by suppressing the primary ɛ phase formation and the following peri-eutectic transformation.

  9. Comparative Study on the Grain Refinement of Al-Si Alloy Solidified under the Impact of Pulsed Electric Current and Travelling Magnetic Field

    Directory of Open Access Journals (Sweden)

    Yunhu Zhang

    2016-07-01

    Full Text Available It is high of commercial importance to generate the grain refinement in alloys during solidification by means of electromagnetic fields. Two typical patterns of electromagnetic fields, pulsed electric currents (ECP and traveling magnetic field (TMF, are frequently employed to produce the finer equiaxed grains in solidifying alloys. Various mechanisms were proposed to understand the grain refinement in alloys caused by ECP and TMF. In this paper, a comparative study is carried out in the same solidification regime to investigate the grain refinement of Al-7 wt. %Si alloy driven by ECP and TMF. Experimental results show that the application of ECP or TMF can cause the same grain refinement occurrence period, during which the refinement of primary Al continuously occurs. In addition, the related grain refinement mechanisms are reviewed and discussed, which shows the most likely one caused by ECP and TMF is the promoted dendrite fragmentation as the result of the ECP-induced or TMF-induced forced flow. It suggests that the same grain refinement process in alloys is provoked when ECP and TMF are applied in the same solidification regime, respectively.

  10. Quantification of Primary Dendritic and Secondary Eutectic Nucleation Undercoolings in Rapidly Solidified Hypo-Eutectic Al-Cu Droplets

    Science.gov (United States)

    Bogno, A.-A.; Khatibi, P. Delshad; Henein, H.; Gandin, Ch.-A.

    2016-09-01

    This paper reports on the quantification of primary dendritic and secondary eutectic nucleation undercoolings during rapid solidification of impulse atomized hypo-eutectic Al-Cu droplets. The procedure consists in determining the eutectic fraction of each investigated droplet from the fraction of intermetallic Al2Cu obtained by Rietveld refinement analysis of neutrons scattering data. The corresponding eutectic nucleation undercooling is then deduced from the metastable phase diagram of the alloy. The primary dendritic nucleation undercooling is subsequently determined using semi-empirical coarsening models of secondary dendrite arms. The two nucleation undercoolings are finally used as input variables to run a microsegregation model for binary alloys. The fractions of eutectic computed by the microsegregation model compare very favorably with the experimental results.

  11. Numerical Research on Magnetic Field, Temperature Field and Flow Field During Melting and Directionally Solidifying TiAl Alloys by Electromagnetic Cold Crucible

    Science.gov (United States)

    Chen, Ruirun; Yang, Yaohua; Gong, Xue; Guo, Jingjie; Su, Yanqing; Ding, Hongsheng; Fu, Hengzhi

    2017-12-01

    The electromagnetic cold crucible (EMCC) technique is an effective method to melt and directionally solidify reactive and high-temperature materials without contamination. The temperature field and fluid flow induced by the electromagnetic field are very important for melting and controlling the microstructure. In this article, a 3D EMCC model for calculating the magnetic field in the charges (TiAl alloys) using the T-Ω finite element method was established and verified. Magnetic fields in the charge under different electrical parameters, positions and dimensions of the charge were calculated and analyzed. The calculated results show that the magnetic field concentrates in the skin layer, and the magnetic flux density ( B) increases with increasing of the frequency, charge diameter and current. The maximum B in the charge is affected by the position of the charge in EMCC ( h 1) and the charge height ( h 2), which emerges at the middle of coils ( h c) when the relationship of h c field in the charge. Consequently, the induced uniform electromagnetic stirring weakens the turbulence and improves temperature uniformity in the vicinity of the solid/liquid (S/L) interface, which is beneficial to forming a planar S/L interface during directional solidification. Based on the above conclusions, the TiAlNb alloy was successfully melted with lower power consumption and directionally solidified by the square EMCC.

  12. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  13. Rapidly solidified Ag-Cu eutectics: A comparative study using drop-tube and melt fluxing techniques

    Science.gov (United States)

    Yu, Y.; Mullis, A. M.; Cochrane, R. F.

    2016-03-01

    A comparative study of rapid solidification of Ag-Cu eutectic alloy processed via melt fluxing and drop-tube techniques is presented. A computational model is used to estimate the cooling rate and undercooling of the free fall droplets as this cannot be determined directly. SEM micrographs show that both materials consist of lamellar and anomalous eutectic structures. However, below the critical undercooling the morphologies of each are different in respect of the distribution and volume of anomalous eutectic. The anomalous eutectic in flux- undercooled samples preferentially forms at cell boundaries around the lamellar eutectic in the cell body. In drop-tube processed samples it tends to distribute randomly inside the droplets and at much smaller volume fractions. That the formation of the anomalous eutectic can, at least in part, be suppressed in the drop-tube is strongly suggestive that the formation of anomalous eutectic occurs via remelting process, which is suppressed by rapid cooling during solidification.

  14. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    OpenAIRE

    Cui Hongbao; Wang Ying; Wang Jinyong

    2011-01-01

    The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The ...

  15. Dendritic Arm Spacing Affecting Mechanical Properties and Wear Behavior of Al-Sn and Al-Si Alloys Directionally Solidified under Unsteady-State Conditions

    Science.gov (United States)

    Cruz, Kleber S.; Meza, Elisangela S.; Fernandes, Frederico A. P.; Quaresma, José M. V.; Casteletti, Luiz C.; Garcia, Amauri

    2010-04-01

    Alloys of Al-Sn and Al-Si are widely used in tribological applications such as cylinder liners and journal bearings. Studies of the influence of the as-cast microstructures of these alloys on the final mechanical properties and wear resistance can be very useful for planning solidification conditions in order to permit a desired level of final properties to be achieved. The aim of the present study was to contribute to a better understanding about the relationship between the scale of the dendritic network and the corresponding mechanical properties and wear behavior. The Al-Sn (15 and 20 wt pct Sn) and Al-Si (3 and 5 wt pct Si) alloys were directionally solidified under unsteady-state heat flow conditions in water-cooled molds in order to permit samples with a wide range of dendritic spacings to be obtained. These samples were subjected to tensile and wear tests, and experimental quantitative expressions correlating the ultimate tensile strength (UTS), yield tensile strength, elongation, and wear volume to the primary dendritic arm spacing (DAS) have been determined. The wear resistance was shown to be significantly affected by the scale of primary dendrite arm spacing. For Al-Si alloys, the refinement of the dendritic array improved the wear resistance, while for the Al-Sn alloys, an opposite effect was observed, i.e., the increase in primary dendrite arm spacing improved the wear resistance. The effect of inverse segregation, which is observed for Al-Sn alloys, on the wear resistance is also discussed.

  16. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    Science.gov (United States)

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Effects of Withdrawal Rate and Temperature Gradient on the Microstructure Evolution in Directionally Solidified NiAl-36Cr-6Mo Hypereutectic Alloy

    Science.gov (United States)

    Shang, Zhao; Shen, Jun; Zhang, Jian-Fei; Wang, Lei; Qin, Ling; Fu, Heng-Zhi

    2014-09-01

    The effects of withdrawal rate and temperature gradient on the microstructure and growth interface morphology in directionally solidified Ni-29Al-36Cr-6Mo(at.%) hypereutectic alloy were investigated. Under the temperature gradient of 250 K/cm, well-aligned eutectic microstructure with lamellar morphology was obtained at the withdrawal rate of 6 μm/s. When the withdrawal rate was 10 μm/s, the microstructure changed to Cr(Mo) dendrites + eutectic lamellae. With the increasing withdrawal rate, the interdendritic eutectic growth interface changed from planar to cellular, the number of primary Cr(Mo) dendrites became greater, and the microstructure was refined. When the temperature gradient increased to 600 K/cm, the coupled eutectic growth zone of NiAl-Cr(Mo) alloy was expanded; a well-aligned eutectic microstructure could be obtained at higher rate of 10 μm/s. Furthermore, the planar/cellular transition rate of the interdendritic eutectic growth interface increased. Even at the same withdrawal rate, the number of primary Cr(Mo) dendrites was less and the microstructure was finer under the temperature gradient of 600 K/cm.

  18. Microstructural Characterization of a Directionally-Solidified Ni-33 (at. %)Al-31Cr-3Mo Eutectic Alloy as a Function of Withdrawal Rate

    Science.gov (United States)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.; Salem, J. A.

    2000-01-01

    The Ni-33 (at. %)Al-3lCr-3Mo eutectic alloy was directionally-solidified (DS) at different rates, V(sub I), varying between 2.5 to 508 mm/ h. Detailed qualitative and quantitative metallographic and chemical analyses were conducted on the directionally-solidified rods. The microstructures consisted of eutectic colonies with parallel lamellar NiAl/(Cr,Mo) plates for solidification rates at and below 12.7 mm/ h. Cellular eutectic microstructures were observed at higher solidification rates, where the plates exhibited a radial pattern. The microstructures were demonstrated to be fairly uniform throughout a 100 mm length of the DS zone by quantitative metallography. The average cell size, bar-d, decreased with increasing growth rate to a value of 125 microns at 508 mm/ h according to the relation bar-d (microns) approx. = 465 V(sup -0.22, sub I), where V(sub I) is in mm/ h. Both the average NiAl plate thickness, bar-Delta(sub NiAl), and the interlamellar spacing, bar-lambda, were observed to be constant for V(sub I) less than or = 50.8 mm/ h but decreased with increasing growth rate above this value as 0.93 bar-Delta(sub NiAl)(microns) = 61.2 V(sup -0.93, sub I) and bar-lambda (microns) = 47.7 V(sup -0.64, sub I), respectively. The present results are detailed on a microstructural map. Keywords Optical microscopy, microstructure, compounds intermetallic, directional solidification

  19. Containerless processing and rapid solidification of Nb-Si alloys of hypereutectic composition

    Science.gov (United States)

    Hofmeister, W. H.; Bayuzick, R. J.; Robinson, M. B.; Bertero, G. A.

    1991-01-01

    A combination of bulk undercooling in an electromagnetic levitation apparatus and splat quenching between two copper plates is used to process Nb-Si alloys in order to maximize rapid solidification conditions and minimize the effects of recalescence, with emphasis on the solidification of characteristics of alloys in the 21 to 27 at. pct Si range of composition. SEM and TEM as well as X-ray diffraction are used to characterize the microstructures of the processed samples. In the range of compositions studied, the splat-quenched drops always formed the tetragonal Nb3Si phase directly from the liquid. Drops solidified in the coil were characterized by the presence of the primary intermetallic Nb5Si3 and the absence of both peritectic Nb3Si and the equilibrium eutectic. In these cases, a metastable alpha-Nb + beta-Nb5Si3 eutectic formed. The results are discussed in terms of possible metastable configurations of the Nb-Si phase diagram as well as concepts of nucleation and growth kinetics applied to the Nb3Si and Nb5Si3 intermetallics.

  20. Rheological study of partially solidified alloys with a modified capillary viscometer regarding the application of the numeric simulation

    Energy Technology Data Exchange (ETDEWEB)

    Klaassen, O.; Fehlbier, M.; Sahm, P.R. [Giesserei-Inst., RWTH Aachen (Germany)

    2000-07-01

    The thixocasting process is similar to the diecasting process, in which the processing takes place in the semi-solid state. Metal alloys in the semi-solid state exhibit time dependent, thixotropic rheological properties. This material behavior is based on the special microstructure of the used semi-solid metal alloys. The microstructure is characterized by globular grains suspended in a liquid metal matrix. Apart from good mechanical values, thixocasting parts are pressure tight, heat treatable and weldable, contrary to conventional diecasting parts. In order to achieve this good mechanical values, the prediction of the filling behavior of different die cavities requires a comprehensive knowledge of the complex rheological properties. The rheological properties are influenced by the particle size and shape, the local solid fraction share and the state of agglomeration. With the knowledge of this different properties a specification of the thixocasting process is possible. Additional the numeric simulation bases on detailed rheological data. (orig.)

  1. Columnar-to-Equiaxed Transition and Equiaxed Grain Alignment in Directionally Solidified Ni3Al Alloy Under an Axial Magnetic Field

    Science.gov (United States)

    Liu, Huan; Xuan, Weidong; Xie, Xinliang; Li, Chuanjun; Wang, Jiang; Yu, Jianbo; Li, Xi; Zhong, Yunbo; Ren, Zhongming

    2017-09-01

    The effect of an axial magnetic field on the solidification structure in directionally solidified Ni-21.5Al-0.4Zr-0.1B (at. pct) alloy was investigated. The experimental results indicated that the application of a high magnetic field caused the deformation of dendrites and the occurrence of columnar-to-equiaxed transition (CET). The magnetic field tended to orient the 〈001〉 crystal direction of the equiaxed grains along the magnetic field direction. The bulk solidification experiment under a high magnetic field showed that the crystal exhibited magnetic crystalline anisotropy. Further, the thermoelectric (TE) magnetic force and TE magnetic convention were analyzed by three-dimensional (3-D) numerical simulations. The results showed that the maximum value of TE magnetic force localized in the vicinity of the secondary dendrite arm root, which should be responsible for the dendrite break and CET. Based on the high-temperature creep mechanism, a simple model was proposed to describe the magnetic field intensity needed for CET: B ≥ kG^{ - 1.5} R^{1.25} . The model is in good agreement with the experiment results. The experimental results should be attributed to the combined action of TE magnetic effects and the magnetic moment.

  2. Coupling Effects of Melt Treatment and Ultrasonic Treatment on Solidifying Microstructure and Mechanical Performance of Ti44Al6Nb1Cr Alloy

    Science.gov (United States)

    Deshuang, Zheng; Ruirun, Chen; Tengfei, Ma; Hongsheng, Ding; Yanqing, Su; Jingjie, Guo; Hengzhi, Fu

    2018-02-01

    The coupling effects of melt treatment and ultrasonic treatment on the solidifying microstructure and mechanical performance of Ti44Al6Nb1Cr alloy are investigated. During melt treatment, a low superheat degree is beneficial for microstructure refinement, with the lamellar colony size decreasing from 512 to 243 μm, while a low cooling rate leads to the microstructure coarsening as the lamellar colony size enlarges from 458 to 615 μm. After coupling with ultrasonic treatment, under moderate superheat degree and cooling rate, the original coarse lamellar colony size is significantly refined to 56 and 38 μm, the compressive strength is improved by 60.71 and 47.89 pct, and the compressive strain is enlarged by 80.19 and 112.33 pct, respectively. It is found that the ultrasonic refining efficiency is dominated by the melt temperature, and there is an optimum temperature range near the crystallization temperature: a too-high temperature leads to the remelting of crystal nuclei, impairing the refining efficiency, whereas a too-low temperature results in high viscosity, hindering the ultrasonic effects. Under ultrasonic treatment, the melt supercooling is increased, leading to an extended constitutional supercooling region, which will enlarge the crystal nucleation; the solute enrichment is enhanced, forming a quasi-steady state with a higher solution concentration gradient, which improves the crystal growth velocity.

  3. CAFE simulation of columnar-to-equiaxed transition in Al-7wt%Si alloys directionally solidified under microgravity

    Science.gov (United States)

    Liu, D. R.; Mangelinck-Noël, N.; Gandin, Ch-A.; Zimmermann, G.; Sturz, L.; Nguyen Thi, H.; Billia, B.

    2016-03-01

    A two-dimensional multi-scale cellular automaton - finite element (CAFE) model is used to simulate grain structure evolution and microsegregation formation during solidification of refined Al-7wt%Si alloys under microgravity. The CAFE simulations are first qualitatively compared with the benchmark experimental data under microgravity. Qualitative agreement is obtained for the position of columnar to equiaxed transition (CET) and the CET transition mode (sharp or progressive). Further comparisons of the distributions of grain elongation factor and equivalent diameter are conducted and reveal a fair quantitative agreement.

  4. Texture analysis of the development of microstructure in Cu-30 at.% Ni alloy droplets solidified at selected undercoolings

    Energy Technology Data Exchange (ETDEWEB)

    Gaertner, F.; Norman, A.F.; Greer, A.L. [Univ. of Cambridge (United Kingdom). Dept. of Materials Science and Metallurgy; Zambon, A.; Ramous, E. [Univ. di Padova (Italy). Dipt. di Innovazione Meccanica e Gestionale; Eckler, K.; Herlach, D.M. [DLR, Koeln (Germany). Inst. fuer Raumsimulation

    1997-01-01

    For Cu-Ni alloy droplets processed by containerless solidification under levitation, the crystallographic texture is strongly correlated with the microstructure seen in optical metallography and with the undercooling at which solidification started. Systematic analysis of the texture is useful in understanding the development of the microstructure, in particular whether it is dendritic or grain-refined. The variation, with undercooling, of orientation spread in dendritic samples enables texture measurements to be used to estimate the maximum undercooling of a droplet when temperature measurement is not possible. The contribution of dendrite break-up to the observed grain refinement is analyzed, both for low and high undercoolings.

  5. Effect of Withdrawal Rate and Gd on the Microstructures of Directionally Solidified NiAl-Cr(Mo) Hypereutectic Alloy

    Science.gov (United States)

    Wang, Lei; Shen, Jun; Zhang, Yun-Peng; Guo, Lan-Lan

    2016-03-01

    The microstructures of Ni-31Al-32Cr-6Mo- xGd hypereutectic alloy were investigated at the withdrawal rates of 10 μm/s, 30 μm/s, and 90 μm/s. For the Gd-free hypereutectic alloy, the Cr(Mo) primary dendrites appear at the beginning of solidification when the withdrawal rate is 10 μm/s. As the solidification proceeds, the Cr(Mo) primary dendrite is eliminated, and the fully eutectic structure can be obtained in the steady-state zone. With increasing the withdrawal rate, the Cr(Mo) primary dendrites decrease gradually, and vanish at 90 μm/s. In addition, at a moderate withdrawal rate (30 μm/s), an optimum addition of Gd content (0.1 wt.%) results in the refinement of the microstructure, including the refinement of the eutectic cells and the intercellular region. Meanwhile, the new white phase ((Al x Gd1- x )2O3) appears in the boundary of the eutectic cells when the Gd content is not less than 0.1 wt.%.

  6. A study of reduced chromium content in a nickel-base superalloy via element substitution and rapid solidification processing. Ph.D. ThesisFinal Report

    Science.gov (United States)

    Powers, William O.

    1987-01-01

    A study of reduced chromium content in a nickel base superalloy via element substitution and rapid solidification processing was performed. The two elements used as partial substitutes for chromium were Si and Zr. The microstructure of conventionally solidified materials was characterized using microscopy techniques. These alloys were rapidly solidified using the chill block melt spinning technique and the rapidly solidified microstructures were characterized using electron microscopy. The spinning technique and the rapidly solidified microstructures was assessed following heat treatments at 1033 and 1272 K. Rapidly solidified material of three alloys was reduced to particulate form and consolidated using hot isostatic pressing (HIP). The consolidated materials were also characterized using microscopy techniques. In order to evaluate the relative strengths of the consolidated alloys, compression tests were performed at room temperature and 1033 K on samples of as-HIPed and HIPed plus solution treated material. Yield strength, porosity, and oxidation resistance characteristics are given and compared.

  7. The Role of Si and Cu Alloying Elements on the Dendritic Growth and Microhardness in Horizontally Solidified Binary and Multicomponent Aluminum-Based Alloys

    Science.gov (United States)

    Araújo, Eugênio C.; Barros, André S.; Kikuchi, Rafael H.; Silva, Adrina P.; Gonçalves, Fernando A.; Moreira, Antonio L.; Rocha, Otávio L.

    2017-03-01

    Horizontal directional solidification (HDS) experiments were carried out with Al-3wtpctCu, Al-3wtpctSi, and Al- 3wtpctCu-5.5wtpctSi alloys in order to analyze the interrelation between the secondary dendrite arm spacing ( λ 2) and microhardness (HV). A water-cooled horizontal directional solidification device was applied. Microstructural characterization has been carried out using traditional techniques of metallography, optical, and SEM microscopy. The ThermoCalc software was used to generate the phase equilibrium diagrams as a function of Cu and Si for the analyzed alloys. The effects of Si and Cu elements on the λ 2 and HV evolution of the hypoeutectic binary Al-Cu and Al-Si alloys have been analyzed as well as the addition of Si in the formation of ternary Al-Cu-Si alloy. The secondary dendrite arm spacing was correlated with local solidification thermal parameters such as growth rate ( V L), cooling rate ( T R), and local solidification time ( t SL). This has allowed to observe that power experimental functions given by λ 2 = Constant ( V L)-2/3, λ 2 = Constant ( T R)-1/3 and λ 2 = Constant ( t SL)1/3 may represent growth laws of λ 2 with corresponding thermal parameters for investigated alloys. Hall-Petch equations have also been used to characterize the dependence of HV with λ 2. A comparative analysis is performed between λ 2 experimental values obtained in this study for Al-3wtpctCu-5.5wtpctSi alloy and the only theoretical model from the literature that has been proposed to predict the λ 2 growth in multicomponent alloys. Comparisons with literature results for upward directional solidification were also performed.

  8. Homogenization and texture development in rapidly solidified AZ91E consolidated by Shear Assisted Processing and Extrusion (ShAPE)

    Energy Technology Data Exchange (ETDEWEB)

    Overman, N. R.; Whalen, S. A.; Bowden, M. E.; Olszta, M. J.; Kruska, K.; Clark, T.; Stevens, E. L.; Darsell, J. T.; Joshi, V. V.; Jiang, X.; Mattlin, K. F.; Mathaudhu, S. N.

    2017-07-01

    Shear Assisted Processing and Extrusion (ShAPE) -a novel processing route that combines high shear and extrusion conditions- was evaluated as a processing method to densify melt spun magnesium alloy (AZ91E) flake materials. This study illustrates the microstructural regimes and transitions in crystallographic texture that occur as a result of applying simultaneous linear and rotational shear during extrusion. Characterization of the flake precursor and extruded tube was performed using scanning and transmission electron microscopy, x-ray diffraction and microindentation techniques. Results show a unique transition in the orientation of basal texture development. Despite the high temperatures involved during processing, uniform grain refinement and material homogenization are observed. These results forecast the ability to implement the ShAPE processing approach for a broader range of materials with novel microstructures and high performance.

  9. Microstructure and Aging of Powder-Metallurgy Al Alloys

    Science.gov (United States)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  10. Evolution of the dendritic morphology with the solidification velocity in rapidly solidified Al-4.5wt.%Cu droplets

    Science.gov (United States)

    Bedel, M.; Reinhart, G.; Gandin, Ch-A.; Bogno, A.-A.; Nguyen-Thi, H.; Henein, H.

    2015-06-01

    The microstructure morphology of Al-4.5wt.%Cu droplets formed by the Impulse Atomization technique is investigated. Three-dimensional reconstructions by synchrotron X- ray micro-tomography of several droplets reveal different morphologies in droplets of similar diameter and produced in the same batch. Moreover, microstructural features also indicate that the development of the dendrite arms occurs in some droplets along crystallographic axes instead of the usual directions observed in conventional casting for the same alloy. It has been observed that such an unusual growth direction of the dendrites is directly related to the solidification velocity. We underpin these results by carrying out comparisons with a solidification model. Predictions are used to discuss the change of dendrite growth direction, as well as the existence of a dendrite growth direction range for a given type of droplets. In addition, the effect of the droplet size and the cooling gas on the dendrite growth direction range observed experimentally is also investigated by using the model.

  11. Production and processing of Cu-Cr-Nb alloys

    Science.gov (United States)

    Ellis, David L.; Michal, Gary M.; Orth, Norman W.

    1990-01-01

    A new Cu-based alloy possessing high strength, high conductivity, and good stability at elevated temperatures was recently produced. This paper details the melting of the master alloys, production of rapidly solidified ribbon, and processing of the ribbon to sheet by hot pressing and hot rolling.

  12. THE EFFECT OF PREPARATION CONDITIONS OF RAPIDLY SOLIDIFIED IRON BASED GRANULES ON PROPERTIES OF COMPOSITE MATERIAL FORMED BY CASTING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2017-01-01

    Full Text Available The variety of requirements for friction pairs requires the development of different technologies for the production of tribological materials with reference to the operation modes. Composite materials obtained by the casting technology have been successfully applied for the normalization of the thermomechanical state of the steam turbines. These composites consist of the matrix based on copper alloys reinforced with cast iron granules. Because the structure and properties of cast iron are determined by the conditions of their production studies have been conducted on determination of preparation conditions on grain structure and properties of the synthesized composite material. Using an upgraded unit for production of granules technological regimes were determined providing narrow fractional composition. It has been found that granules formed are characterized with typical microstructure of white cast iron containing perlite and ledeburite. Microhardness of pilot cast iron granules is characterized by high values (from 7450 up to 9450 MPa and depends on the size of the fraction. Composite materials obtained using experimental granules had a microhardness of the reinforcing cast iron granules about 3500 MPa, and a bronze matrix – 1220 MPa, which is higher than the hardness of the composite material obtained by using the annealed DCL-1granules (2250 MPa. Metal base of experimental granules in the composite material has the structure of perlitic ductile iron with inclusions of ferrite not exceeding 10–15% and set around a flocculent graphite. As a result, the increase of physical-mechanical properties of finished products made of composite material is observed. 

  13. Air-assisted liquid–liquid microextraction by solidifying the floating organic droplets for the rapid determination of seven fungicide residues in juice samples

    Energy Technology Data Exchange (ETDEWEB)

    You, Xiangwei [Tobacco Research Institute, Chinese Academy of Agricultural Sciences, Qingdao 266101 (China); College of Science, China Agricultural University, Beijing 100193 (China); Xing, Zhuokan [College of Science, China Agricultural University, Beijing 100193 (China); Liu, Fengmao, E-mail: liufengmao@cau.edu.cn [College of Science, China Agricultural University, Beijing 100193 (China); Zhang, Xu [College of Science, China Agricultural University, Beijing 100193 (China)

    2015-05-22

    Highlights: • A novel AALLME-SFO method was firstly reported for pesticide residue analysis. • Solvent with low density and proper melting point was used as extraction solvent. • The formation of “cloudy solvent” with a syringe only. • The new method avoided the use of organic dispersive solvent. - Abstract: A novel air assisted liquid–liquid microextraction using the solidification of a floating organic droplet method (AALLME-SFO) was developed for the rapid and simple determination of seven fungicide residues in juice samples, using the gas chromatography with electron capture detector (GC-ECD). This method combines the advantages of AALLME and dispersive liquid–liquid microextraction based on the solidification of floating organic droplets (DLLME-SFO) for the first time. In this method, a low-density solvent with a melting point near room temperature was used as the extraction solvent, and the emulsion was rapidly formed by pulling in and pushing out the mixture of aqueous sample solution and extraction solvent for ten times repeatedly using a 10-mL glass syringe. After centrifugation, the extractant droplet could be easily collected from the top of the aqueous samples by solidifying it at a temperature lower than the melting point. Under the optimized conditions, good linearities with the correlation coefficients (γ) higher than 0.9959 were obtained and the limits of detection (LOD) varied between 0.02 and 0.25 μg L{sup −1}. The proposed method was applied to determine the target fungicides in juice samples and acceptable recoveries ranged from 72.6% to 114.0% with the relative standard deviations (RSDs) of 2.3–13.0% were achieved. Compared with the conventional DLLME method, the newly proposed method will neither require a highly toxic chlorinated solvent for extraction nor an organic dispersive solvent in the application process; hence, it is more environmentally friendly.

  14. Application of Rapidly Solidified Superalloys.

    Science.gov (United States)

    1976-08-01

    from high speed cinematography , the liquid metal dwell time was cut from a period on the order of 80 milliseconds to one less than 10 milliseconds...formation theory, in which a liquid film is disintegrated directly into droplets, anticipates an exponent on_ on the order of 1, still below the values

  15. Inducing magnetic anisotropy and optimized microstructure in rapidly solidified Nd-Fe-B based magnets by thermal gradient, magnetic field and hot deformation

    Science.gov (United States)

    Zhao, L. Z.; Li, W.; Wu, X. H.; Hussain, M.; Liu, Z. W.; Zhang, G. Q.; Greneche, J. M.

    2016-10-01

    Direct preparation of Nd-Fe-B alloys by rapid solidification of copper mold casting is a very simple and low cost process for mini-magnets, but these magnets are generally magnetically isotropic. In this work, high coercivity Nd24Co20Fe41B11Al4 rods were produced by injection casting. To induce magnetic anisotropy, temperature gradient, assisted magnetic field, and hot deformation (HD) procedures were employed. As-cast samples showed non-uniform microstructure due to the melt convection. The thermal gradient during solidification led to the formation of radially distributed acicular hard magnetic grains, which gives the magnetic anisotropy. The growth of the oriented grains was confirmed by phase field simulation. A magnetic field up to 1 T applied along the casting direction could not induce significant magnetic anisotropy, but it improved the magnetic properties by reducing the non-uniformity and forming a uniform microstructure. The annealed alloys exhibited high intrinsic coercivity but disappeared anisotropy. HD was demonstrated to be a good approach for inducing magnetic anisotropy and enhanced coercivity by deforming and refining the grains. This work provides an alternative approach for preparing fully dense Nd-rich anisotropic bulk Nd-Fe-B magnets.

  16. Microstructural and mechanical properties analysis of extruded Sn–0.7Cu solder alloy

    Directory of Open Access Journals (Sweden)

    Abdoul-Aziz Bogno

    2015-01-01

    Full Text Available The properties and performance of lead-free solder alloys such as fluidity and wettability are defined by the alloy composition and solidification microstructure. Rapid solidification of metallic alloys is known to result in refined microstructures with reduced microsegregation and improved mechanical properties of the final products as compared to normal castings. The rapidly solidified Sn-based solders by melt spinning were shown to be suitable for soldering with low temperature and short soldering duration. In the present study, rapidly solidified Sn–0.7 wt.%Cu droplets generated by impulse atomization (IA were achieved as well as directional solidification under transient conditions at lower cooling rate. This paper reports on a comparative study of the rapidly solidified and the directionally solidified samples. Different but complementary characterization techniques were used to fully analyze the solidification microstructures of the samples obtained under the two cooling regimes. These include X-ray diffractometry (XRD and scanning electron microscopy (SEM. In order to compare the tensile strength and elongation to fracture of the directionally solidified ingot and strip castings with the atomized droplet, compaction and extrusion of the latter were carried out. It was shown that more balanced and superior tensile mechanical properties are available for the hot extruded samples from compacted as-atomized Sn–0.7 wt.%Cu droplets. Further, elongation-to-fracture was 2–3× higher than that obtained for the directionally solidified samples.

  17. Soft magnetic properties of rapidly quenched pig-iron-based alloys

    Science.gov (United States)

    Chakrabarti, P. K.; Mazaleyrat, F.; Varga, L. K.

    2003-01-01

    A family of rapidly quenched alloys based on pig iron (PI) having 6-10 at% additions (B, Ge, Ga,Al) has been found. In spite of small crystalline fraction, the best sample has the interesting values of resistivity, saturation polarization and magnetostriction of 129 μΩ cm , 1.59 T and 1.3 ppm, respectively. The AC power losses of these alloys were found comparable with those of the commercial glassy alloys.

  18. In Situ Synchrotron X-Ray Diffraction and Small Angle X-Ray Scattering Studies on Rapidly Heated and Cooled Ti-Al and Al-Cu-Mg Alloys Using Laser-Based Heating

    Science.gov (United States)

    Kenel, C.; Schloth, P.; Van Petegem, S.; Fife, J. L.; Grolimund, D.; Menzel, A.; Van Swygenhoven, H.; Leinenbach, C.

    2016-03-01

    Beam-based additive manufacturing (AM) typically involves high cooling rates in a range of 103-104 K/s. Therefore, new techniques are required to understand the non-equilibrium evolution of materials at appropriate time scales. Most technical alloys have not been optimized for such rapid solidification, and microstructural, phase, and elemental solubility behavior can be very different. In this work, the combination of complementary in situ synchrotron micro-x-ray diffraction (microXRD) and small angle x-ray scattering (SAXS) studies with laser-based heating and rapid cooling is presented as an approach to study alloy behavior under processing conditions similar to AM techniques. In rapidly solidified Ti-48Al, the full solidification and phase transformation sequences are observed using microXRD with high temporal resolution. The high cooling rates are achieved by fast heat extraction. Further, the temperature- and cooling rate-dependent precipitation of sub-nanometer clusters in an Al-Cu-Mg alloy can be studied by SAXS. The sensitivity of SAXS on the length scales of the newly formed phases allows their size and fraction to be determined. These techniques are unique tools to help provide a deeper understanding of underlying alloy behavior and its influence on resulting microstructures and properties after AM. Their availability to materials scientists is crucial for both in-depth investigations of novel alloys and also future production of high-quality parts using AM.

  19. Method of making active magnetic refrigerant, colossal magnetostriction and giant magnetoresistive materials based on Gd-Si-Ge alloys

    Science.gov (United States)

    Gschneidner, Jr., Karl A.; Pecharsky, Alexandra O.; Pecharsky, Vitalij K.

    2003-07-08

    Method of making an active magnetic refrigerant represented by Gd.sub.5 (Si.sub.x Ge.sub.1-x).sub.4 alloy for 0.ltoreq.x.ltoreq.1.0 comprising placing amounts of the commercially pure Gd, Si, and Ge charge components in a crucible, heating the charge contents under subambient pressure to a melting temperature of the alloy for a time sufficient to homogenize the alloy and oxidize carbon with oxygen present in the Gd charge component to reduce carbon, rapidly solidifying the alloy in the crucible, and heat treating the solidified alloy at a temperature below the melting temperature for a time effective to homogenize a microstructure of the solidified material, and then cooling sufficiently fast to prevent the eutectoid decomposition and improve magnetocaloric and/or the magnetostrictive and/or the magnetoresistive properties thereof.

  20. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    Science.gov (United States)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  1. Primary Dendrite Arm Spacing and Trunk Diameter in Al-7-Weight-Percentage Si Alloy Directionally Solidified Aboard the International Space Station

    Science.gov (United States)

    Ghods, M.; Tewari, S. N.; Lauer, M.; Poirier, D. R.; Grugel, R. N.

    2016-01-01

    Under a NASA-ESA collaborative research project, three Al-7-weight-percentage Si samples (MICAST-6, MICAST-7 and MICAST 2-12) were directionally solidified aboard the International Space Station to determine the effect of mitigating convection on the primary dendrite array. The samples were approximately 25 centimeters in length with a diameter of 7.8 millimeter-diameter cylinders that were machined from [100] oriented terrestrially grown dendritic Al-7Si samples and inserted into alumina ampoules within the Sample Cartridge Assembly (SCA) inserts of the Low Gradient Furnace (LGF). The feed rods were partially remelted in space and directionally solidified to effect the [100] dendrite-orientation. MICAST-6 was grown at 5 microns per second for 3.75 centimeters and then at 50 microns per second for its remaining 11.2 centimeters of its length. MICAST-7 was grown at 20 microns per second for 8.5 centimeters and then at 10 microns per second for 9 centimeters of its remaining length. MICAST2-12 was grown at 40 microns per second for 11 centimeters. The thermal gradient at the liquidus temperature varied from 22 to 14 degrees Kelvin per centimeter during growth of MICAST-6, from 26 to 24 degrees Kelvin per centimeter for MICAST-7 and from 33 to 31 degrees Kelvin per centimeter for MICAST2-12. Microstructures on the transverse sections along the sample length were analyzed to determine nearest-neighbor spacing of the primary dendrite arms and trunk diameters of the primary dendrite-arrays. This was done along the lengths where steady-state growth prevailed and also during the transients associated with the speed-changes. The observed nearest-neighbor spacings during steady-state growth of the MICAST samples show a very good agreement with predictions from the Hunt-Lu primary spacing model for diffusion controlled growth. The observed primary dendrite trunk diameters during steady-state growth of these samples also agree with predictions from a coarsening-based model

  2. On the Driving Forces of Magnetically Induced Martensitic Transformation in Directionally Solidified Polycrystalline Ni-Mn-In Meta-Magnetic Shape Memory Alloy with Structural Anisotropy

    Science.gov (United States)

    Hu, Qiaodan; Zhou, Zhenni; Yang, Liang; Huang, Yujin; Li, Jun; Li, Jianguo

    2017-11-01

    The magnetic anisotropy energy (MAE) in the ferromagnetic shape memory alloys (FSMAs) provides the driving forces to obtain large magnetic field induced strain (MFIS) by rearranging the martensitic variants. However, to date, no significant MAE was observed in the new class of Ni-Mn-Z ( Z = In, Sn, Sb) metamagnetic shape memory alloys (MSMAs). Here, we report a significant magnetic anisotropy in Ni48Mn35In17 Heusler alloy with a [110]A fiber texture prepared by the directional solidification. In this case, when the applied magnetic field is along the [110]A direction, a larger magnetization change is obtained compared with that of the randomly oriented samples, which increases the driving forces for the magnetically induced martensitic transformation (MIMT). In contrast, along the [110]A direction, the magnetocaloric effect (MCE) is enhanced by 60 pct, the MFIS is improved by 20 pct, and the critical field for the MFIS is reduced by 0.5 T. Such a peculiar magnetic behavior could be well explained by a proposed model on the viewpoint of the transformation of ferromagnetic austenite phase. Furthermore, considering the thermodynamics aspects, we demonstrate that two main magnetic energies of the Zeeman energy and the MAE in the MSMAs assist each other to promote the MIMT, instead of opposing each other in the FSMAs. This discovery of the strong magnetic anisotropy in highly textured polycrystals provides a feasible route to enhance the MIMT, and new insights to design and prepare the Ni-Mn-based Heusler alloys for practical applications.

  3. Effect of convective flow on stable dendritic growth in rapid solidification of a binary alloy

    Science.gov (United States)

    Galenko, P. K.; Danilov, D. A.; Reuther, K.; Alexandrov, D. V.; Rettenmayr, M.; Herlach, D. M.

    2017-01-01

    A model for anisotropic growth of a dendritic crystal in a binary mixture under non-isothermal conditions is presented. A criterion for a stable growth mode is given for the dendrite tip as a function of the thermal Péclet number and the ratio between the velocities of dendrite growth and solute diffusion in the liquid bulk. Limiting cases of known criteria for anisotropic dendrite growth at low and high growth Péclet numbers are provided. The inclusion of forced convective flow extends the range of theoretical predictions, especially to low growth velocities, thus eliminating systematic discrepancies between earlier models and observed experimental data, as shown by a comparison of model predictions with measured growth velocities in Ti-55 at% Al alloys solidified under electromagnetic levitation.

  4. The effect of thermal cycling to 1100 degree C on the alpha (Mo) phase in directionally solidified gamma/gamma prime-alpha alloys

    Science.gov (United States)

    Harf, F. H.

    1981-01-01

    In gamma/gamma prime - alpha eutectic alloys (Ni-Mo-Al), the resistance of the alpha phase to morphological changes during thermal cycling was found to be dependent on the structure formed during directional solidification. Fine, smooth alpha fibers survived up to 1000 five minute cycles to 1100 C with minor microstructural contour changes, while coarser and irregularly shaped alpha fibers tended to spheroidize. A mechanism to explain this phenomenon is proposed. It is suggested that on heating to 1100 C, the alpha phase is likely to undergo morphological changes, until differential thermal expansion creates a stress free interface between the alpha phase and the gamma/gamma prime matrix.

  5. Rapid solidification of Ni{sub 50}Nb{sub 28}Zr{sub 22} glass former alloy through suction-casting; Solidificacao rapida da liga formadora de fase amorfa Ni{sub 50}Nb{sub 28}Zr{sub 22} atraves de fundicao em coquilha por succao

    Energy Technology Data Exchange (ETDEWEB)

    Miyamoto, M.I.; Santos, F.S.; Bolfarini, C.; Botta Filho, W.J.; Kiminami, C.S., E-mail: issao16@gmail.co [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    To select new alloys with high glass forming ability (GFA) to present amorphous structure in millimeter scale, several semi-empirical models have been developed. In the present work, a new alloy, Ni{sub 50}Nb{sub 28}Zr{sub 22}d, was designed based on the combination of topological instability lambda (A) criterion and electronegativity difference ({Delta}e). The alloy was rapidly solidified in a bulk wedge sample by cooper mold suction casting in order to investigate its amorphization. The sample was characterized by the combination of scanning electron microscopy (MEV), X-ray diffraction (XRD) and differential scanning calorimeter (DSC). For the minimum thickness of 200 {mu}m analyzed, it was found that the alloy did not show a totally amorphous structure. Factor such as low cooling rate, existence of oxides on the surface of the elements and presence of oxygen in the atmosphere of equipment did not allowed the achievement of higher amorphous thickness. (author)

  6. Devitrification of rapidly quenched Al–Cu–Ti amorphous alloys

    Indian Academy of Sciences (India)

    Unknown

    X-ray diffraction, transmission electron microscopy and differential scanning calorimetry were carried out to study the transformation from .... ing speed etc) were kept constant for all diffraction expe- riments performed on different ... Differential scanning calorimeter curve of Al50Cu45Ti5 amorphous alloy at scanning rate ...

  7. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

  8. Solidification of AM and AZ magnesium alloys characterized by heat-transfer modeled thermal and calorimetric analysis and microsegregation study of directionally solidified microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje

    2008-05-09

    The micro-scale solidification of commercial Mg alloys of the AZ and AM series is in the focus of the present thesis. Two approaches of investigating solidification are implemented, complementary regarding temperature gradient and solidification rate, and also with respect to the generated microstructure. The first approach considers solidification under a negligible spatial temperature gradient. Here the solidification curves, i.e. fraction solid versus temperature, were determined by developing an improved heat-transfer modeling applicable on both differential thermal analysis (DTA) and differential scanning calorimetry (DSC) signals. The correlation between solidification enthalpy and fraction solid during solidification was tested in detail. A better evaluation of the measured DTA and DSC signals is attained through an independent measurement of the time constant as function of temperature for the applied equipment. A further improvement is achieved through a more impartial interpretation of the measured curves. Both improvements enable a better desmearing of measured signals and reduce the error induced by the operator. The novel tantalum encapsulation enabled appropriate handling of challenging Mg-alloys. The viability and limitations of thermal analysis in general to determine start and end of solidification of AZ magnesium alloys was also studied. The second approach is based on directional solidification in a high temperature gradient and at constant solidification rate, achieved by the Bridgman technique. The resulting dendritic microstructure and inherent microsegregation are studied in this work. The solute profiles, i.e. solute content versus solid phase fraction during solidification, are determined by an advanced treatment of the EPMA data. Problems that are demonstrated in this work are Al-loss and melt pollution due to reaction with typical sample container material made of unprotected steel. The development of an optimized boron nitride (BN

  9. Thermal and chemical diffusion in the rapid solidification of binary alloys

    Science.gov (United States)

    Conti

    2000-01-01

    Solidification of binary alloys is characterized by the necessity to reject away from the advancing front two conserved quantities: the latent heat released at the solid-liquid interface and the solute atoms that cannot be accommodated in the solid phase. As thermal diffusion is much faster than chemical diffusion, the latter is generally assumed to be the rate limiting mechanism for the process, and the problem is addressed through the isothermal approximation. In the present paper we use the phase-field model to study the planar growth of a solid germ, nucleated in its undercooled melt. We focus on the effects of a noninstantaneous thermal relaxation. The steady growth predicted at large supersaturation in the isothermal limit is prevented. Depending on the value of the Lewis number the growth rate is limited by either mass or heat diffusion; in the latter case we observe a sharp transition between two different regimes, in which originates a nonmonotonic time dependence of the interface temperature. The effects of this transition reflect in the composition of the solidified alloy.

  10. The influence of cooling rate on the ferrite content of stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J.W.; Allen, S.M.; Eagar, T.W.

    1989-03-24

    Electron-beam surface melting was used to rapidly solidify a series of high-purity 59% Fe-Ni-Cr alloys at cooling rates between 7 /degree/C/s and 7.5 /times/ 10/sup 6/ /degree/C/s. The primary solidification mode was identified in each of the resolidified melts using optical metallography; the residual ferrite content was measured using a vibrating sample magnetometer. The cooling rate was shown to dramatically alter the residual ferrite content of these alloys through its influence on the amount of solute redistribution that occurs during solidification and through its subsequent influence on the extent of the solid-state transformation of ferrite. The results show that the solidification mode, cooling rate, and specific alloy composition are equally important, interrelated factors in the prediction of the residual ferrite. The residual ferrite content of primary-austenite solidified alloys decreases with increasing cooling rate whereas the residual ferrite content of primary-ferrite solidified alloys increases with increasing cooling rate. Exceptions to this general behavior occur when: ferrite transforms to austenite by a massive transformation in fully-ferritic-solidified alloys and an alloy changes its mode of solidification from primary-ferrite at low cooling rates to primary-austenite at high cooling rates. 12 refs., 7 figs., 4 tabs.

  11. Applications of high-temperature powder metal aluminum alloys to small gas turbines

    Science.gov (United States)

    Millan, P. P., Jr.

    1982-01-01

    A program aimed at the development of advanced powder-metallurgy (PM) aluminum alloys for high-temperature applications up to 650 F using the concepts of rapid solidification and mechanical alloying is discussed. In particular, application of rapidly solidified PM aluminum alloys to centrifugal compressor impellers, currently used in auxiliary power units for both military and commercial aircraft and potentially for advanced automotive gas turbine engines, is examined. It is shown that substitution of high-temperature aluminum for titanium alloy impellers operating in the 360-650 F range provides significant savings in material and machining costs and results in reduced component weight, and consequently, reduced rotating group inertia requirements.

  12. AE Monitoring of Diamond Turned Rapidly Soldified Aluminium 443

    Science.gov (United States)

    Onwuka, G.; Abou-El-Hossein, K.; Mkoko, Z.

    2017-05-01

    The fast replacement of conventional aluminium with rapidly solidified aluminium alloys has become a noticeable trend in the current manufacturing industries involved in the production of optics and optical molding inserts. This is as a result of the improved performance and durability of rapidly solidified aluminium alloys when compared to conventional aluminium. Melt spinning process is vital for manufacturing rapidly solidified aluminium alloys like RSA 905, RSA 6061 and RSA 443 which are common in the industries today. RSA 443 is a newly developed alloy with few research findings and huge research potential. There is no available literature focused on monitoring the machining of RSA 443 alloys. In this research, Acoustic Emission sensing technique was applied to monitor the single point diamond turning of RSA 443 on an ultrahigh precision lathe machine. The machining process was carried out after careful selection of feed, speed and depths of cut. The monitoring process was achieved with a high sampling data acquisition system using different tools while concurrent measurement of the surface roughness and tool wear were initiated after covering a total feed distance of 13km. An increasing trend of raw AE spikes and peak to peak signal were observed with an increase in the surface roughness and tool wear values. Hence, acoustic emission sensing technique proves to be an effective monitoring method for the machining of RSA 443 alloy.

  13. Time-Resolved In Situ Measurements During Rapid Alloy Solidification: Experimental Insight for Additive Manufacturing

    Science.gov (United States)

    McKeown, Joseph T.; Zweiacker, Kai; Liu, Can; Coughlin, Daniel R.; Clarke, Amy J.; Baldwin, J. Kevin; Gibbs, John W.; Roehling, John D.; Imhoff, Seth D.; Gibbs, Paul J.; Tourret, Damien; Wiezorek, Jörg M. K.; Campbell, Geoffrey H.

    2016-03-01

    Additive manufacturing (AM) of metals and alloys is becoming a pervasive technology in both research and industrial environments, though significant challenges remain before widespread implementation of AM can be realized. In situ investigations of rapid alloy solidification with high spatial and temporal resolutions can provide unique experimental insight into microstructure evolution and kinetics that are relevant for AM processing. Hypoeutectic thin-film Al-Cu and Al-Si alloys were investigated using dynamic transmission electron microscopy to monitor pulsed-laser-induced rapid solidification across microsecond timescales. Solid-liquid interface velocities measured from time-resolved images revealed accelerating solidification fronts in both alloys. The observed microstructure evolution, solidification product, and presence of a morphological instability at the solid-liquid interface in the Al-4 at.%Cu alloy are related to the measured interface velocities and small differences in composition that affect the thermophysical properties of the alloys. These time-resolved in situ measurements can inform and validate predictive modeling efforts for AM.

  14. Low-cost directionally-solidified turbine blades, volume 1

    Science.gov (United States)

    Sink, L. W.; Hoppin, G. S., III; Fujii, M.

    1979-01-01

    A low cost process of manufacturing high stress rupture strength directionally-solidified high pressure turbine blades was successfully developed for the TFE731-3 Turbofan Engine. The basic processing parameters were established using MAR-M 247 and employing the exothermic directional-solidification process in trial castings of turbine blades. Nickel-based alloys were evaluated as directionally-solidified cast blades. A new turbine blade, disk, and associated components were then designed using previously determined material properties. Engine tests were run and the results were analyzed and compared to the originally established goals. The results showed that the stress rupture strength of exothermically heated, directionally-solidified MAR-M 247 turbine blades exceeded program objectives and that the performance and cost reduction goals were achieved.

  15. Leaching of rapidly quenched Al65Cu20Fe15 quasicrystalline ribbons

    Indian Academy of Sciences (India)

    2017-12-06

    Dec 6, 2017 ... The Al–Mn QC exhibiting a simple icosahedral (i) symmetry. (Pm35), however the ordered QC was showing face-centred icosahedral (FCI) symmetry (Fm35) reported in annealed. Al–Cu–Fe rapidly solidified alloy [7,8]. A stable (i) Al–Cu–. Fe ternary QC has been discovered, which is a part of the.

  16. Fabrication of Intermetallic Titanium Alloy Based on Ti2AlNb by Rapid Quenching of Melt

    Science.gov (United States)

    Senkevich, K. S.; Serov, M. M.; Umarova, O. Z.

    2017-11-01

    The possibility of fabrication of rapidly quenched fibers from alloy Ti - 22Al - 27Nb by extracting a hanging melt drop is studied. The special features of the production of electrodes for spraying the fibers by sintering mechanically alloyed powdered components of the alloy, i.e., titanium hydride, niobium, and aluminum dust, are studied. The rapidly quenched fibers with homogeneous phase composition and fine-grained structure produced from alloy Ti - 22Al - 27Nb are suitable for manufacturing compact semiproducts by hot pressing.

  17. Tensile deformation of 2618 and Al-Fe-Si-V aluminum alloys at elevated temperatures

    Science.gov (United States)

    Leng, Y.; Porr, W. C., Jr.; Gangloff, R. P.

    1990-01-01

    The present study experimentally characterizes the effects of elevated temperature on the uniaxial tensile behavior of ingot metallurgy 2618 Al alloy and the rapidly solidified FVS 0812 P/M alloy by means of two constitutive formulations: the Ramberg/Osgood equation and the Bodner-Partom (1975) incremental formulation for uniaxial tensile loading. The elastoplastic strain-hardening behavior of the ingot metallurgy alloy is equally well represented by either formulation. Both alloys deform similarly under decreasing load after only 1-5 percent uniform tensile strain, a response which is not described by either constitutive relation.

  18. Rapid inactivation of Cronobacter sakazakii on copper alloys following periods of desiccation stress.

    Science.gov (United States)

    Elguindi, Jutta; Alwathnani, Hend A; Rensing, Christopher

    2012-04-01

    Cronobacter spp. have been identified as the causative agent in meningitis and necrotizing enterocolitis in premature infants which can be linked to the bacterium's desiccation resistance and persistence in powdered infant formula. In this study we examined the efficacy of copper cast alloys in contact killing of Cronobacter sakazakii following periods of desiccation stress. Cronobacter sakazakii cells suspended in Tryptic Soy Broth (TSB) were killed within 10 min while kept moist on 99.9% copper alloys and within 1 min of drying on 99.9% copper alloys. Survival times were unchanged after cells suspended in TSB were desiccated for 33 days. Cronobacter sakazakii cells suspended in infant formula were killed within 30 min under moist conditions and within 3 min of drying on 99.9% copper alloys. However, when desiccated in infant formula for 45 days, survival times decreased to 10 and 1 min in moist and dry conditions, respectively. In contrast, no decrease in viable cells was noted on stainless steel surfaces under the experimental conditions employed in this study. Cronobacter sakazakii was rapidly killed on copper alloys under all testing conditions of this study indicating that desiccation and copper ion resistance do not prolong survival. These results could have important implications for the utilization of copper in the production and storage of powdered infant formula.

  19. Al-Si-Re Alloys Cast by the Rapid Solidification Process / Stopy Al-Si-Re Odlewane Metodą Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymanek M.

    2015-12-01

    Full Text Available The aim of the studies described in this article was to present the effect of rare earth elements on aluminium alloys produced by an unconventional casting technique. The article gives characteristics of the thin strip of Al-Si-RE alloy produced by Rapid Solidification (RS. The effect of rare earth elements on structure refinement, i.e. on the size of near-eutectic crystallites in an aluminium-silicon alloy, was discussed. To determine the size of crystallites, the Scherrer X-ray diffraction method was used. The results presented capture relationships showing the effect of variable casting parameters and chemical composition on microstructure of the examined alloys. Rapid Solidification applied to Al-Si alloys with the addition of mischmetal (Ce, La, Ne, Pr refines their structure.

  20. Rapid precision casting for complex thin-walled aluminum alloy parts

    Directory of Open Access Journals (Sweden)

    Xuanpu DONG

    2004-11-01

    Full Text Available Based on Vacuum Differential Pressure Casting (VDPC precision forming technology and the Selective Laser Sintering (SLS Rapid Prototyping (RP technology, a rapid manufacturing method called Rapid Precision Casting (RPC process from computer three-dimensional solid models to metallic parts was investigated. The experimental results showed that the main advantage of RPC was not only its ability to cast higher internal quality and more accurate complex thin-walled aluminum alloy parts, but also the greatly-reduced lead time cycle from Selective Laser Sintering(SLS plastic prototyping to metallic parts. The key forming technology of RPC for complex thin-walled metallic parts has been developed for new casting production and Rapid Tooling (RT, and it is possible to rapidly manufacture high-quality and accurate metallic parts by means of RP in foundry industry.

  1. The influence of solidification rate on solute redistribution and second-phase formation in stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J.W. (Lawrence Livermore National Lab., CA (USA)); Eagar, T.W.; Allen, S.M. (Massachusetts Inst. of Tech., Cambridge, MA (USA))

    1990-05-30

    Many common SS alloy microstructures consist of a mixture of ferrite and austenite phases, however, when these alloys are rapidly resolidified using laser beam (LB) or electron beam (EB) processes, they solidify in the single-phase-austenite or single-phase-ferrite mode. This paper investigates the influence of solidification rate on the reduction, and eventual elimination, of second phases during the rapid solidification of Fe-Ni-Cr alloys. The influence of solidification rate on the ferrite content of these alloys was studied by calculating the dendrite-tip undercooling and then incorporating these results into a solute-redistribution model. The calculations and experiments agree semi-quantitatively, allowing the relative fractions of primary and secondary phases that solidify from the melt to be calculated for a wide range of solidification rates. 7 refs., 1 fig.

  2. Mechanical properties of amorphous alloys ribbons prepared by rapid quenching of the melt after different thermal treatments before quenching

    NARCIS (Netherlands)

    Tabachnikova, ED; Bengus, VZ; Egorov, D V; Tsepelev, VS; Ocelik, Vaclav

    1997-01-01

    The mechanical properties of amorphous alloy are greatly influenced by the thermal treatment of its melt before rapid quenching. The strength and the fracture toughness of some amorphous alloys obtained after melt beating above the melt critical temperature T-CR are essentially higher than those

  3. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    Science.gov (United States)

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined.

  4. Influence of Alloying Treatment and Rapid Solidification on the Degradation Behavior and Mechanical Properties of Mg

    Directory of Open Access Journals (Sweden)

    Jian Chen

    2016-10-01

    Full Text Available Magnesium (Mg has drawn increasing attention as a tissue engineering material. However, there have been very few studies of laser-melted Mg-Zn alloys. In this study, four binary Mg-xZn (x = 2, 4, 6 and 8 wt. % alloys were fabricated by laser melting. The influence of zinc (Zn content and technique on the degradation behavior and mechanical properties of Mg were discussed. Results revealed that Mg-xZn alloys consisted of an α-Mg matrix and MgZn phases, which dispersed at the grain boundaries. In addition, the MgZn phase increased with the increase in Zn content. The laser-melted alloy had fine homogenous grains, with an average grain size of approximately 15 μm. Grain growth was effectively inhibited due to the precipitation of the MgZn phase and rapid solidification. Grain refinement consequently slowed down the degradation rate, with Zn content increasing to 6 wt. %. However, a further increase of Zn content accelerated the degradation rate due to the galvanic couple effect between α-Mg and MgZn. Moreover, the mechanical properties were improved due to the grain refinement and reinforcement of the MgZn phase.

  5. Ultrasonic-promoted rapid TLP bonding of fine-grained 7034 high strength aluminum alloys.

    Science.gov (United States)

    Guo, Weibing; Leng, Xuesong; Luan, Tianmin; Yan, Jiuchun; He, Jingshan

    2017-05-01

    High strength aluminum alloys are extremely sensitive to the thermal cycle of welding. An ultrasonic-promoted rapid TLP bonding with an interlayer of pure Zn was developed to join fine-grained 7034 aluminum alloys at the temperature of lower 400°C. The oxide film could be successfully removed with the ultrasonic vibration, and the Al-Zn eutectic liquid phase generated once Al and Zn contacted with each other. Longer ultrasonic time can promote the diffusion of Zn into the base metal, which would shorten the holding time to complete isothermal solidification. The joints with the full solid solution of α-Al can be realized with the ultrasonic action time of 60s and holding time of only 3min at 400°C, and the shear strength of joints could reach 223MPa. The joint formation mechanism and effects of ultrasounds were discussed in details. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Rapid removal of chloroform, carbon tetrachloride and trichloroethylene in water by aluminum-iron alloy particles.

    Science.gov (United States)

    Xu, Jie; Pu, Yuan; Yang, Xiao Jin; Wan, Pingyu; Wang, Rong; Song, Peng; Fisher, Adrian

    2017-09-05

    Water contamination with chlorinated hydrocarbons such as chloroform (CHCl3), carbon tetrachloride (CCl4) and trichloroethylene (TCE) is one of the major public health concerns. In this study, we explored the use of aluminum-iron alloys particles in millimeter scale for rapid removal of CHCl3, CCl4 and TCE from water. Three types of Al-Fe alloy particles containing 10, 20 and 58 wt% of Fe (termed as Al-Fe10, Al-Fe20 and Al-Fe58) were prepared and characterized by electrochemical polarization, X-ray diffraction and energy dispersive spectrometer. For concentrations of 30-180 μg/L CHCl3, CCl4 and TCE, a removal efficiency of 45-64% was achieved in a hydraulic contact time of less than 3 min through a column packed with 0.8-2 mm diameter of Al-Fe alloy particles. The concentration of Al and Fe ions released into water was less than 0.15 and 0.05 mg/L, respectively. Alloying Al with Fe enhances reactivity towards chlorinated hydrocarbons' degradation and the enhancement is likely the consequence of galvanic effects between different phases (Al, Fe and intermetallic Al-Fe compounds such as Al13Fe4, Fe3Al and FeAl2) and catalytic role of these intermetallic Al-Fe compounds. The results demonstrate that the use of Al-Fe alloy particles offers a viable and green option for chlorinated hydrocarbons' removal in water treatment.

  7. Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg–Sn implant alloys prepared by sub-rapid solidification

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Chaoyong [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing 401123 (China); Zhao, Shuang; Pan, Hucheng; Song, Kai [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Tang, Aitao [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China)

    2015-09-01

    In this study, biodegradable Mg–Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg–1Sn alloy was almost equiaxed grain, while the Mg–Sn alloys with higher Sn content (Sn ≥ 3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg–Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg{sub 2}Sn phase, and the amount of Mg{sub 2}Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg–Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg–1Sn and Mg–3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg–1Sn and Mg–3Sn alloys were promising to be used as biodegradable implants. - Highlights: • Biodegradable Mg–Sn implant alloys were prepared by sub-rapid solidification. • Secondary dendrite arm spacing of alloys decreased with increasing Sn content. • Corrosion rates of alloys increased significantly with increasing Sn content. • Mg–1Sn and Mg–3Sn alloys were harmless to MG63 cells.

  8. Correlated process of phase separation and microstructure evolution of ternary Co-Cu-Pb alloy

    Science.gov (United States)

    Yan, N.; Wang, W. L.; Luo, S. B.; Hu, L.; Wei, B.

    2013-11-01

    The phase separation and rapid solidification of liquid ternary Co45Cu42Pb13 immiscible alloy have been investigated under both bulk undercooling and containerless processing conditions. The undercooled bulk alloy is solidified as a vertical two-layer structure, whereas the containerlessly solidified alloy droplet is characterized by core-shell structures. The dendritic growth velocity of primary α(Co) phase shows a power-law relation to undercooling and achieves a maximum of 1.52 m/s at the undercooling of 112 K. The Pb content is always enriched in Cu-rich zone and depleted in Co-rich zone. Numerical analyses indicate that the Stokes motion, solutal Marangoni convection, thermal Marangoni convection, and interfacial energy play the main roles in the correlated process of macrosegregation evolution and microstructure formation.

  9. A review of rapid solidification studies of intermetallic compounds

    Science.gov (United States)

    Koch, C. C.

    1985-01-01

    A review of rapid solidification studies of high-temperature ordered intermetallic compounds is presented. Emphasis is on the nickel - and iron- aluminides which are of potential interest as structural materials. The nickel-base aluminides which have been rapidly solidified exhibit changes in grain size, compositional segregation, and degree of long range order (as reflected in APB size and distribution) which markedly affect mechanical properties. Some experiments indicate the formation of a metastable L1(2) phase in rapidly solidified Fe-(Ni,Mn)-Al-C alloys, while other work observes only a metastable fcc phase in the same composition range. The metastable phases and/or microstructures in both nickel and iron aluminides are destroyed by annealing at temperatures above 750 K, with subsequent degradation of mechanical properties. Rapid solidification studies of several other intermetallic compounds are briefly noted.

  10. Structure and phase transformations in copper-alloyed rapidly melt-quenched Ni50Ti32Hf18-based alloys with high-temperature shape memory effect

    Science.gov (United States)

    Pushin, A. V.; Pushin, V. G.; Kuranova, N. N.; Kourov, N. I.; Kuntsevich, T. E.; Makarov, V. V.; Uksusnikov, A. N.

    2017-10-01

    Methods of transmission and scanning electron microscopy, chemical microanalysis, electron diffraction, and X-ray diffraction have been used to carry out the comparative study of the structure and chemical and phase composition of thin ribbons of four quasi-binary alloys (Ni50Ti32Hf18, Ni45Ti32Hf18Cu5, Ni35Ti32Hf18Cu15, and Ni25Ti32Hf18Cu25) obtained in the amorphous state by rapid quenching from the melt by jet spinning. The critical temperatures of the devitrification and B2 ↔ B19' martensitic transformation of the alloys have been determined based on the data of temperature dependences of the electrical resistivity. The specific features of the formation of the ultrafine-grained structure upon the devitrification and of the phase transformations have been studied depending on the heat-treatment regimes and chemical composition of the alloys (concentration of copper atoms).

  11. Optical characteristics of GaAsSb alloy after rapid thermal annealing

    Science.gov (United States)

    Gao, Xian; Zhao, Fenghuan; Fang, Xuan; Tang, Jilong; Fang, Dan; Wang, Dengkui; Wang, Xiaohua; Wei, Zhipeng; Chen, Rui

    2017-11-01

    GaAsSb ternary alloy is a promising material for application in infrared optoelectronic devices. In this letter, the investigation of carrier recombination in the as-grown and rapid thermal annealing (RTA) treated GaAsSb samples has been carried out. It was found that after thermal treatment the emission of the GaAsSb material was enhanced and could be maintained up to room temperature. These phenomena can be ascribed to the decrease of non-radiative combination defects in the GaAsSb sample, which implies an improved crystal quality. Moreover, the localized exciton-longitudinal optical phonon interaction is slightly increased after RTA treatment. It is suggested that the interaction depends strongly on the localized states, and the photoluminescence emission intensity can be significantly increased after suitable RTA treatment. Promoting better optical emission in GaAsSb is very useful for its practical application.

  12. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    Directory of Open Access Journals (Sweden)

    MA Luo-ning

    2016-07-01

    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  13. Oxidation Behavior of a Refractory NbCrMo0.5Ta0.5TiZr Alloy

    Science.gov (United States)

    2014-04-01

    given in Table 1. To close porosity in the as- solidified alloy , it was hot isostatically pressed (HIPd) at 1723 K, 207 MN/m2 for 3 h. The crystal...oxi- des, which lead to a rapid loss in weight and catastrophic failure at temperatures greater than *873 K [21, 22]. New developmental Mo alloys ...BEHAVIOR OF A REFRACTORY NbCrMo0 5Ta0 5TiZr ALLOY (POSTPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6

  14. Phase-field investigation on the non-equilibrium interface dynamics of rapid alloy solidification

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jeong [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    solute trapping models are not rigorously verified due to the difficulty in experimentally measuring under rapid growth conditions. Moreover, since these solute trapping models include kinetic parameters which are difficult to directly measure from experiments, application of the solute trapping models or the associated analytic rapid solidification model is limited. These theoretical models for steady state rapid solidification which incorporate the solute trapping models do not describe the interdependency of solute diffusion, interface kinetics, and alloy thermodynamics. The phase-field approach allows calculating, spontaneously, the non-equilibrium growth effects of alloys and the associated time-dependent growth dynamics, without making the assumptions that solute partitioning is an explicit function of velocity, as is the current convention. In the research described here, by utilizing the phase-field model in the thin-interface limit, incorporating the anti-trapping current term, more quantitatively valid interface kinetics and solute diffusion across the interface are calculated. In order to sufficiently resolve the physical length scales (i.e. interface thickness and diffusion boundary length), grid spacings are continually adjusted in calculations. The full trajectories of transient planar growth dynamics under rapid directional solidification conditions with different pulling velocities are described. As a validation of a model, the predicted steady state conditions are consistent with the analytic approach for rapid growth. It was confirmed that rapid interface dynamics exhibits the abrupt acceleration of the planar front when the effect of the non-equilibrium solute partitioning at the interface becomes signi ficant. This is consistent with the previous linear stability analysis for the non-equilibrium interface dynamics. With an appropriate growth condition, the continuous oscillation dynamics was able to be simulated using continually adjusting grid

  15. Rapid prototyping prosthetic hand acting by a low-cost shape-memory-alloy actuator.

    Science.gov (United States)

    Soriano-Heras, Enrique; Blaya-Haro, Fernando; Molino, Carlos; de Agustín Del Burgo, José María

    2018-01-08

    The purpose of this article is to develop a new concept of modular and operative prosthetic hand based on rapid prototyping and a novel shape-memory-alloy (SMA) actuator, thus minimizing the manufacturing costs. An underactuated mechanism was needed for the design of the prosthesis to use only one input source. Taking into account the state of the art, an underactuated mechanism prosthetic hand was chosen so as to implement the modifications required for including the external SMA actuator. A modular design of a new prosthesis was developed which incorporated a novel SMA actuator for the index finger movement. The primary objective of the prosthesis is achieved, obtaining a modular and functional low-cost prosthesis based on additive manufacturing executed by a novel SMA actuator. The external SMA actuator provides a modular system which allows implementing it in different systems. This paper combines rapid prototyping and a novel SMA actuator to develop a new concept of modular and operative low-cost prosthetic hand.

  16. Order/disorder in electrodeposited aluminum-titanium alloys

    Directory of Open Access Journals (Sweden)

    Stafford G.R.

    2003-01-01

    Full Text Available The composition, morphology, and crystallographic microstructure of Al-Ti alloys electrodeposited from two different chloroaluminate molten salt electrolytes were examined. Alloys containing up to 28 % atomic fraction Ti were electrodeposited at 150 °C from 2:1 AlCl3-NaCl with controlled additions of Ti2+. The apparent limit on alloy composition is proposed to be due to a mechanism by which Al3Ti forms through the reductive decomposition of [Ti(AlCl43]-. The composition of Al-Ti alloys electrodeposited from the AlCl3-EtMeImCl melt at 80 °C is limited by the diffusion of Ti2+ to the electrode surface. Alloys containing up to 18.4 % atomic fraction Ti are only obtainable at high Ti2+ concentrations in the melt and low current densities. Alloys electrodeposited from the higher temperature melt have an ordered L12 crystal structure while alloys of similar composition but deposited at lower temperature are disordered fcc. The appearance of antiphase boundaries in the ordered alloys suggests that the deposit may be disordered initially and then orders in the solid state, subsequent to the charge transfer step and adatom incorporation into the lattice. This is very similar to the disorder-trapping observed in rapidly solidified alloys. The measured domain size is consistent with a mechanism of diffusion-controlled doman growth at the examined deposition temperatures and times.

  17. Rapid prototyping: porous titanium alloy scaffolds produced by selective laser melting for bone tissue engineering.

    Science.gov (United States)

    Warnke, Patrick H; Douglas, Timothy; Wollny, Patrick; Sherry, Eugene; Steiner, Martin; Galonska, Sebastian; Becker, Stephan T; Springer, Ingo N; Wiltfang, Jörg; Sivananthan, Sureshan

    2009-06-01

    Selective laser melting (SLM), a method used in the nuclear, space, and racing industries, allows the creation of customized titanium alloy scaffolds with highly defined external shape and internal structure using rapid prototyping as supporting external structures within which bone tissue can grow. Human osteoblasts were cultured on SLM-produced Ti6Al4V mesh scaffolds to demonstrate biocompatibility using scanning electron microscopy (SEM), fluorescence microscopy after cell vitality staining, and common biocompatibility tests (lactate dihydrogenase (LDH), 3-(4,5-dimethylthiazol-2-yl)-2, 5-diphenyltetrazolium bromide (MTT), 5-bromo-2-deoxyuridine (BrdU), and water soluble tetrazolium (WST)). Cell occlusion of pores of different widths (0.45-1.2 mm) was evaluated. Scaffolds were tested for resistance to compressive force. SEM investigations showed osteoblasts with well-spread morphology and multiple contact points. Cell vitality staining and biocompatibility tests confirmed osteoblast vitality and proliferation on the scaffolds. Pore overgrowth increased during 6 weeks' culture at pore widths of 0.45 and 0.5 mm, and in the course of 3 weeks for pore widths of 0.55, 0.6, and 0.7 mm. No pore occlusion was observed on pores of width 0.9-1.2 mm. Porosity and maximum compressive load at failure increased and decreased with increasing pore width, respectively. In summary, the scaffolds are biocompatible, and pore width influences pore overgrowth, resistance to compressive force, and porosity.

  18. Micro- and nano-spheres of low melting point metals and alloys, formed by ultrasonic cavitation.

    Science.gov (United States)

    Friedman, H; Reich, S; Popovitz-Biro, R; von Huth, P; Halevy, I; Koltypin, Y; Gedanken, A; Porat, Z

    2013-01-01

    Metals and alloys of low melting points (metals into microspheres that solidify rapidly upon cooling. This method has been applied to seven pure metals (Ga, In, Sn, Bi, Pb, Zn, Hg) and two eutectic alloys of gold (Au-Ge and Au-Si). The morphology and composition of the resulting microspheres were examined by SEM and EDS. Eutectic Au-Si formed also crystalline Au nanoparticles, which were separated and studied by HRTEM. Copyright © 2012 Elsevier B.V. All rights reserved.

  19. Rapid solidification via melt spinning - Equipment and techniques

    Science.gov (United States)

    Jech, R. W.; Moore, T. J.; Glasgow, T. K.; Orth, N. W.

    1984-01-01

    One of the simpler methods available to accomplish rapid solidification processing is free jet melt spinning. With only a modest expenditure of time, effort, and capital, an apparatus suitable for preliminary experimentation can be assembled. Wheel and crucible materials, process atmospheres, crucible design, heating methods, and process parameters and their relationship to melt composition are described. Practical solutions to processing problems, based on 'hands-on' experience, are offered. Alloys with melting points up to 3000 F have been rapidly solidified using the techniques described.

  20. PAHs leaching test for solidified waste

    Energy Technology Data Exchange (ETDEWEB)

    Henzler, R.; Grathwohl, P. [Tuebingen Univ. (Germany). Center for Applied Geoscience

    2003-07-01

    The treatment of waste materials to allow recycling or safe disposal is a rapidly expanding business, but also subject to increasing public awareness of enviromental issues and tightening of the regularise governing in many countries. One of the most widely used treatment for wastes is stabilisation /solidification using a cement matrix to obtain a monolithic residue. The most common test procedure to assess the risks of contaminant release into water (seepage, surface and groundwater) is the so-called ''tank leaching test'' or ''diffusion test'' (NEN 7345, Mulder et al 2001, Hohberg et al 2000), in which a solidified specimen is leached with water during different periods of time. The tests are usually done at room temperatures between 20 C and 25 C. However, the temperature under natural conditions are lower resulting in lower contaminant release rates. (subsurface temperature: 5 C - 10 C). If the thermodynamics of the contaminant release, especially the activation energy of desorption and diffusion, is known, it is possible to estimate the contaminant release for lower temperatures, e.g. down to groundwater temperatures. In addition the test can be accelerated if performed at high temperatures.

  1. Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2015-06-01

    Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Correlation of Thermal and Microstructural Properties of an Al-0.60wt%Mg-0.25wt%Fe-0.05wt%Cu Alloy Unidirectionally Solidified

    Directory of Open Access Journals (Sweden)

    Pedro LAMARÃO

    2014-09-01

    Full Text Available This work aims to study the thermal, mechanical and microstructural properties of an Al-0.60 wt% Mg-0.25 wt% Fe- -0.05 wt% Cu alloy for application as an electrical conductor. The ingots were obtained by unidirectional horizontal casting, and were sectioned in specific positions to the production of test specimens destined to mechanical tests and microstructural characterization. As results, one can observe that it was possible to obtain experimental models of correlation between the average dimple diameters and thermal variables, demonstrating a trend on the formation of smaller fracture dimples where the cooling was more intense. As one can associate smaller dimples with greater ultimate tensile strength, it is important to understand this mechanism. DOI: http://dx.doi.org/10.5755/j01.ms.20.3.5015

  3. Liquid phase separation and rapid dendritic growth of highly undercooled ternary Fe62.5Cu27.5Sn10 alloy

    Science.gov (United States)

    Xia, Z. C.; Wang, W. L.; Luo, S. B.; Wei, B.

    2015-02-01

    The phase separation and dendritic growth characteristics of undercooled liquid Fe62.5Cu27.5Sn10 alloy have been investigated by glass fluxing and drop tube techniques. Three critical bulk undercoolings of microstructure evolution are experimentally determined as 7, 65, and 142 K. Equilibrium peritectic solidification proceeds in the small undercooling regime below 7 K. Metastable liquid phase separation takes place if bulk undercooling increases above 65 K. Remarkable macroscopic phase separation is induced providing that bulk undercooling overtakes the third threshold of 142 K. With the continuous increase of bulk undercooling, the solidified microstructure initially appears as well-branched dendrites, then displays microscale segregation morphology, and finally evolves into macrosegregation patterns. If alloy undercooling is smaller than 142 K, the dendritic growth velocity of γFe phase varies with undercooling according to a power function relationship. Once bulk undercooling exceeds 142 K, its dendritic growth velocity increases exponentially with undercooling, which reaches 30.4 m/s at the maximum undercooling of 360 K (0.21TL). As a comparative study, the liquid phase separation of Fe62.5Cu27.5Sn10 alloy droplets is also explored under the free fall condition. Theoretical calculations reveal that the thermal and solutal Marangoni migrations are the dynamic mechanisms responsible for the development of core-shell structure.

  4. Combination of Cooling Curve and Micro-Chemical Phase Analysis of Rapidly Quenched Magnesium AM60B Alloy

    Science.gov (United States)

    Marchwica, P. C.; Gesing, A. J.; Sokolowski, J. H.; Blawert, C.; Jekl, J.; Berkmortel, R.

    Macro test samples of magnesium alloy AM60B were melted and quenched at maximum instantaneous cooling rates ranging from -5°C/s to -500°C/s and the resultant cooling curves were analyzed. Characteristic reactions on these curves corresponding to formation of individual phases were identified with the aid of literature data as well as metallographic and micro-chemical analysis. The results indicate that these phases, their size and location in the micro structure, their chemistry and their relative proportions all change in response to the increase in the cooling rate. These rapid cooling rates are typical of real industrial solidification processes such as die casting. These findings can be used to improve future computer models of casting solidification processes for magnesium and for other alloys.

  5. Effect of annealing procedure on the bonding of ceramic to cobalt-chromium alloys fabricated by rapid prototyping.

    Science.gov (United States)

    Tulga, Ayca

    2017-08-22

    An annealing procedure is a heat treatment process to improve the mechanical properties of cobalt-chromium (Co-Cr) alloys. However, information is lacking about the effect of the annealing process on the bonding ability of ceramic to Co-Cr alloys fabricated by rapid prototyping. The purpose of this in vitro study was to evaluate the effects of the fabrication techniques and the annealing procedure on the shear bond strength of ceramic to Co-Cr alloys fabricated by different techniques. Ninety-six cylindrical specimens (10-mm diameter, 10-mm height) made of Co-Cr alloy were prepared by casting (C), milling (M), direct process powder-bed (LaserCUSING) with and without annealing (CL+, CL), and direct metal laser sintering (DMLS) with annealing (EL+) and without annealing (EL). After the application of ceramic to the metal specimens, the metal-ceramic bond strength was assessed using a shear force test at a crosshead speed of 0.5 mm/min. Shear bond strength values were statistically analyzed by 1-way ANOVA and Tukey multiple comparison tests (α=.05). Although statistically significant differences were found among the 3 groups (M, 29.87 ±2.06; EL, 38.92 ±2.04; and CL+, 40.93 ±2.21; P=.002), no significant differences were found among the others (P>.05). The debonding surfaces of all specimens exhibited mixed failure mode. These results showed that the direct process powder-bed method is promising in terms of metal-ceramic bonding ability. The manufacturing technique of Co-Cr alloys and the annealing process influence metal-ceramic bonding. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  6. Phase selection and nanocrystallization in Cu-free soft magnetic FeSiNbB amorphous alloy upon rapid annealing

    Energy Technology Data Exchange (ETDEWEB)

    Morsdorf, L.; Povstugar, I.; Raabe, D. [Department for Microstructure Physics and Alloy Design, Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Str. 1, 40237 Düsseldorf (Germany); Pradeep, K. G., E-mail: kg.prad@mpie.de, E-mail: kgprad@gmail.com [Department for Microstructure Physics and Alloy Design, Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Str. 1, 40237 Düsseldorf (Germany); Materials Chemistry, RWTH Aachen University, Kopernikusstrasse 10, 52074 Aachen (Germany); Herzer, G. [Vacuumschmelze GmbH & Co KG, Grüner Weg 37, D-63450 Hanau (Germany); Kovács, A.; Dunin-Borkowski, R. E. [Ernst Ruska-Centre for Microscopy and Spectroscopy with Electrons and Peter Grünberg Institute 5, Forschungszentrum Jülich, 52425 Jülich (Germany); Konygin, G. [Physical-Technical Institute UrB RAS, Kirov str. 132, 426008 Izhevsk (Russian Federation); Choi, P. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, Daejeon 34141 (Korea, Republic of)

    2016-03-28

    Nucleation of soft magnetic Fe{sub 3}Si nanocrystals in Cu-free Fe{sub 74.5}Si{sub 15.5}Nb{sub 3}B{sub 7} alloy, upon rapid (10 s) and conventional (30 min) annealing, was investigated using x-ray diffraction, transmission electron microscopy, Mössbauer spectroscopy, and atom probe tomography. By employing rapid annealing, preferential nucleation of Fe{sub 3}Si nanocrystals was achieved, whereas otherwise there is simultaneous nucleation of both Fe{sub 3}Si and undesired Fe-B compound phases. Analysis revealed that the enhanced Nb diffusivity, achieved during rapid annealing, facilitates homogeneous nucleation of Fe{sub 3}Si nanocrystals while shifting the secondary Fe-B crystallization to higher temperatures resulting in pure soft magnetic nanocrystallization with very low coercivities of ∼10 A/m.

  7. Preparation of a bulk Fe83B17 soft magnetic alloy by undercooling and copper-mold casting methods

    Science.gov (United States)

    Yang, Changlin; Sheng, Gang; Chen, Guiyun; Liu, Feng

    2013-11-01

    Bulk Fe83B17 eutectic alloy rods with diameters up to 3 mm were prepared by undercooling solidification combined with Cu-mold casting. The results showed that the rapid solidification led to an increase in the nucleation rate, an inhibition of the grain growth and a competition between a stable Fe2B phase and a metastable Fe3B phase. Then, pure nano-lamellar eutectic microstructures and the metastable Fe3B phase were successfully obtained in as-solidified alloys, which resulted in improved soft magnetic properties.

  8. Behavior of insoluble particles during parabolic flight solidification processing of Fe-C-Si and Fe-C-V alloys

    Science.gov (United States)

    Stefanescu, D. M.; Fiske, M. R.; Curreri, P. A.

    1986-01-01

    In a high-g rapid solidification environment, Fe-base alloy insoluble particles at the solidification interface may be pushed ahead of the interface or may be trapped in the solid, depending on the correlation of various interface energies, the solidification rates, and the Stokes force; particle agglomeration due to buoyancy-driven convection further complicates the problem. Attention is presently given to results obtained for directionally solidified Fe-C-Si and Fe-C-V alloys during parabolic low-g flight and ground experiments. In these systems, graphite and vanadium carbide can be considered to be the insoluble particles.

  9. Solidification of highly undercooled Sn-Pb alloy droplets

    Science.gov (United States)

    Chu, M. G.; Flemings, M. C.; Shiohara, Y.

    1984-01-01

    Experimental work on undercooling and structure of tin-lead droplets emulsified in oil is described. The droplets, predominantly in the size range of 10 to 20 microns, were cooled at rates (just before nucleation) ranging from about 0.1 to 1 million K/s. The higher cooling rates were obtained by a newly developed technique of quenching the emulsified droplets in a cold liquid. Measured undercoolings (at the lower cooling rates) ranged up to about 100 K. Structures obtained depend strongly on undercooling, cooling rate before and after nucleation, and alloy composition. Droplets containing up to 5 wt pct Pb were apparently single phase when undercooled and rapidly quenched. Droplets in the composition range of about 25-90 wt pct Pb solidified dendritically, even at the most rapid quench rates employed, apparently because these alloys undercooled only slightly before nucleation of the primary phase.

  10. Chest-wall reconstruction with a customized titanium-alloy prosthesis fabricated by 3D printing and rapid prototyping.

    Science.gov (United States)

    Wen, Xiaopeng; Gao, Shan; Feng, Jinteng; Li, Shuo; Gao, Rui; Zhang, Guangjian

    2018-01-08

    As 3D printing technology emerge, there is increasing demand for a more customizable implant in the repair of chest-wall bony defects. This article aims to present a custom design and fabrication method for repairing bony defects of the chest wall following tumour resection, which utilizes three-dimensional (3D) printing and rapid-prototyping technology. A 3D model of the bony defect was generated after acquiring helical CT data. A customized prosthesis was then designed using computer-aided design (CAD) and mirroring technology, and fabricated using titanium-alloy powder. The mechanical properties of the printed prosthesis were investigated using ANSYS software. The yield strength of the titanium-alloy prosthesis was 950 ± 14 MPa (mean ± SD), and its ultimate strength was 1005 ± 26 MPa. The 3D finite element analyses revealed that the equivalent stress distribution of each prosthesis was unifrom. The symmetry and reconstruction quality contour of the repaired chest wall was satisfactory. No rejection or infection occurred during the 6-month follow-up period. Chest-wall reconstruction with a customized titanium-alloy prosthesis is a reliable technique for repairing bony defects.

  11. Characterization of Solidifiers used for Oil Spill Remediation

    Science.gov (United States)

    The physical characteristics and chemical composition of oil spill solidifiers were studied, and correlation of these properties with product effectiveness enabled determination of characteristics that are desirable in a good solidifier. The analyses revealed that the commercial...

  12. Dendritic solidification in binary alloys

    Science.gov (United States)

    Chopra, M. A.; Glicksman, M. E.; Singh, N. B.

    1988-01-01

    Alloys generally solidify dendritically, and associated with that is the microsegregation of impurities. Pure metals also solidify in dendritic form as 'thermal' dendrites, which actually segregate the system's enthalpy. In this investigation, small additions of solute to succinonitrile have been studied and dendritic growth observed in a supercooled melt. This free dendritic growth-mode is similar to that experienced by equiaxed dendrites found in alloy castings. Observations of these free dendrites include measurement of velocity and tip radius of the dendrites at different supercoolings and solute concentrations.

  13. Rapid nanocrystallization of soft-magnetic amorphous alloys using microwave induction heating

    Energy Technology Data Exchange (ETDEWEB)

    Nicula, R. [Swiss Federal Laboratories for Materials Testing and Research - Empa, Feuerwerkerstr. 39, CH-3602 Thun (Switzerland)], E-mail: radu.nicula@empa.ch; Stir, M.; Ishizaki, K. [Swiss Federal Laboratories for Materials Testing and Research - Empa, Feuerwerkerstr. 39, CH-3602 Thun (Switzerland); Catala-Civera, J.-M. [Polytechnical University of Valencia, School of Telecommunication, Camino de Vera s/n, E-46022 Valencia (Spain); Vaucher, S. [Swiss Federal Laboratories for Materials Testing and Research - Empa, Feuerwerkerstr. 39, CH-3602 Thun (Switzerland)

    2009-01-15

    The crystallization of Fe{sub 73}Nb{sub 3}Cu{sub 1}Si{sub 16}B{sub 7} alloy during microwave heating was investigated in situ using synchrotron radiation powder diffraction. The phase transformation comprises a primary nanocrystallization stage and a final microcrystallization step. We provide evidence for a strong enhancement of the transformation kinetics. Microwave heating occurs as a result of both ohmic and magnetic losses induced by eddy currents, which defines a volumetric microwave induction heating process. Nanocrystallization is completed within 5 s, while full crystallization is achieved in less than 10 s.

  14. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific literature ...

  15. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific ...

  16. The Effect of Substitution of Fe By Co on Rapidly Quenched (FeCoMoCuB Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Clara F. Conde

    2005-01-01

    Full Text Available (Fe1-xCox79Mo8Cu1B15 amorphous alloys ware prepared in the form of ribbons by rapid quenching for x=0. 0.25 and 0.5. The effect of variation of Co/Fe ratio is analyzed with respect to the formation of amorphous state and to transformation of the structure into nancrystalline phases formed after subsequent thermal treatment. Selected properties and atomic structure in as-quenched state are studied by TEM, AFM, XRD any by measurement of magnetoresistance characteristics. The influence of heat treatment on transport and magnetic properties is shown on temperature dependencies of electrical resistivity and magnetization. It was founf that while the increase of Co content leads to the increase of Curie temperature of as-quenched structure, transition to nanocrystalline state is not affected in a significant manner. The as-quenched state for alloy without Co was found to contain thin crystal-containing layer which, however, was observed, contary to general behavior, at the side of the ribbon exposed to higher quenching rates.

  17. Thermal gradient analysis of solidifying casting

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2008-08-01

    Full Text Available For description of casting solidification and crystallization process the thermal derivative analysis (TDA is commonly used. Besides the process kinetics considered in TDA method to describe the solidification process, the thermal gradient analysis can be also used for this purpose [1, 2]. In conducted studies analysis of thermal gradient distribution inside the solidifying wedge casting was shown which enabled determination of heat flow intensity on casting section.

  18. Dynamic solidification mechanism of ternary Ag-Cu-Ge eutectic alloy under ultrasonic condition

    Science.gov (United States)

    Zhai, Wei; Hong, ZhenYu; Mei, CeXiang; Wang, WeiLi; Wei, BingBo

    2013-02-01

    The dynamic solidification of ternary Ag38.5Cu33.4Ge28.1 eutectic alloy within a 35 kHz ultrasonic field is investigated and compared with both its equilibrium solidification by DSC method and its rapid solidification in drop tube. The volume fractions of the primary (Ge) phase and pseudobinary (Ag+ ɛ 2) eutectic solidified within ultrasonic field are larger than those formed under equilibrium state, whereas that of ternary (Ag+ ɛ 2+Ge) eutectic exhibits the reverse trend. During rapid solidification, the liquid alloy droplet directly solidifies into ternary (Ag+ ɛ 2+Ge) eutectic if its diameter is smaller than 350 μm. The ultrasound stimulates the nucleation of alloy melt and prevents the bulk undercooling. With the increase of sound intensity, the primary (Ge) phase transfers from faceted dendrites to nonfaceted blocks with blunt edges, and its grain size is remarkably reduced. Both pseudobinary (Ag+ ɛ 2) and ternary (Ag+ ɛ 2+Ge) eutectics experience a morphological transition from regular to anomalous structures. This indicates that their cooperative growth mode is replaced by independent growth of eutectic phases under the combined effects of cavitation and acoustic streaming. The ultrasound also shows a prominent coarsening effect to the pseudobinary (Ag+ ɛ 2) and ternary (Ag+ ɛ 2 +Ge) eutectics.

  19. Rapid Prototyping for In Vitro Knee Rig Investigations of Prosthetized Knee Biomechanics: Comparison with Cobalt-Chromium Alloy Implant Material

    Directory of Open Access Journals (Sweden)

    Christian Schröder

    2015-01-01

    Full Text Available Retropatellar complications after total knee arthroplasty (TKA such as anterior knee pain and subluxations might be related to altered patellofemoral biomechanics, in particular to trochlear design and femorotibial joint positioning. A method was developed to test femorotibial and patellofemoral joint modifications separately with 3D-rapid prototyped components for in vitro tests, but material differences may further influence results. This pilot study aims at validating the use of prostheses made of photopolymerized rapid prototype material (RPM by measuring the sliding friction with a ring-on-disc setup as well as knee kinematics and retropatellar pressure on a knee rig. Cobalt-chromium alloy (standard prosthesis material, SPM prostheses served as validation standard. Friction coefficients between these materials and polytetrafluoroethylene (PTFE were additionally tested as this latter material is commonly used to protect pressure sensors in experiments. No statistical differences were found between friction coefficients of both materials to PTFE. UHMWPE shows higher friction coefficient at low axial loads for RPM, a difference that disappears at higher load. No measurable statistical differences were found in knee kinematics and retropatellar pressure distribution. This suggests that using polymer prototypes may be a valid alternative to original components for in vitro TKA studies and future investigations on knee biomechanics.

  20. Rapid, general synthesis of PdPt bimetallic alloy nanosponges and their enhanced catalytic performance for ethanol/methanol electrooxidation in an alkaline medium.

    Science.gov (United States)

    Zhu, Chengzhou; Guo, Shaojun; Dong, Shaojun

    2013-01-14

    We have demonstrated a rapid and general strategy to synthesize novel three-dimensional PdPt bimetallic alloy nanosponges in the absence of a capping agent. Significantly, the as-prepared PdPt bimetallic alloy nanosponges exhibited greatly enhanced activity and stability towards ethanol/methanol electrooxidation in an alkaline medium, which demonstrates the potential of applying these PdPt bimetallic alloy nanosponges as effective electrocatalysts for direct alcohol fuel cells. In addition, this simple method has also been applied for the synthesis of AuPt, AuPd bimetallic, and AuPtPd trimetallic alloy nanosponges. The as-synthesized three-dimensional bimetallic/trimetallic alloy nanosponges, because of their convenient preparation, well-defined sponge-like network, large-scale production, and high electrocatalytic performance for ethanol/methanol electrooxidation, may find promising potential applications in various fields, such as formic acid oxidation or oxygen reduction reactions, electrochemical sensors, and hydrogen-gas sensors. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons

    Directory of Open Access Journals (Sweden)

    Chang W.S.

    2013-01-01

    Full Text Available This study explores the relationship between cooling rate and microsegregation of directionally solidified ductile iron. The unidirectional heat transfer system used in this research is made up of a copper mold kept chilled by circulating water and embedded in the bottom of Furan sand mold. Thermocouples are connected to the computer measuring system to record the cooling curves of the castings at a distance of 0, 30, 60 and 90 mm from the chilled copper mold surface. Alloys including Mn, Cr, Cu, Ni and Ti were added to the specimens. Electron microprobe analysis (EPMA was employed to examine distribution of elements between the dendrite arms and nodular graphite. Results show that unidirectional heat transfer affects directly the solidification mode and microstructure of the casting. The cooling curves reveal that local solidification time increases with increasing distance from the chilled copper mold surface. Different solidification rates with corresponding microstructure and element segregation were observed in the same unidirectionally solidified casting. Local solidification time was closely related to element segregation. The effective segregation coefficient (Keff calculated using the Scheil equation was found to vary, according to the stage of solidification. The actual segregation characteristics of complex alloys generally follow the Scheil equation.

  2. Enhancement of surface integrity of titanium alloy with copper by means of laser metal deposition process

    CSIR Research Space (South Africa)

    Erinosho, MF

    2016-04-01

    Full Text Available The laser metal deposition process possesses the combination of metallic powder and laser beam respectively. However, these combinations create an adhesive bonding that permanently solidifies the laser-enhanced-deposited powders. Titanium alloys (Ti...

  3. Dispersoid reinforced alloy powder and method of making

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver E.; Terpstra, Robert L.

    2017-12-05

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  4. Dispersoid reinforced alloy powder and method of making

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver E.; Terpstra, Robert L.

    2017-10-10

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  5. Application of solidifiers for oil spill containment: A review.

    Science.gov (United States)

    Motta, Fernanda L; Stoyanov, Stanislav R; Soares, João B P

    2018-03-01

    The need for new and/or improvement of existing oil spill remediation measures has increased substantially amidst growing public concern with the increased transportation of unconventional crudes, such as diluted bitumen products. Solidifiers may be a very good spill response measure to contain and mitigate the effects of oil discharge incidents, as these interact with the oil to limit hydrocarbon release into air and water, prevent it from adhering onto sediment and debris, and could allow for oil recovery and reuse. Solidifiers change the physical state of the spilled oil from liquid to a coherent mass by chemical interactions between the spilled oil and the solidifier. Currently, the use of solidifiers is limited to small spills near shorelines. To extend their use to large-scale spill containment operations, it is necessary to understand the mechanism of solidifier action and to establish consistent criteria for evaluation of their effectiveness. The research effort to date has been focused mainly on gelators and cross-linking agents, with particularly impressive advancements in the areas of phase-selective polymeric and small-molecule gelators. Substantial research efforts are needed to improve solidifier performance and integrate solidifiers as part of spill response procedures, particularly for acute oil spills involving unconventional petroleum products. Crown Copyright © 2017. Published by Elsevier Ltd. All rights reserved.

  6. Dendritic growth and structure of undercooled nickel base alloys

    Science.gov (United States)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  7. Enhanced mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joint using two-pass friction stir processing with rapid cooling

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Nan, E-mail: xunan@hhu.edu.cn; Bao, Yefeng

    2016-02-08

    In this study, tungsten inert gas (TIG) welded AZ31 magnesium alloy joint was subjected to two-pass rapid cooling friction stir processing (RC-FSP). The main results show that, two-pass RC-FSP causes the significant dissolution of the coarse eutectic β-Mg{sub 17}Al{sub 12} phase into the magnesium matrix and the remarkable grain refinement in the stir zone. The low-hardness region which frequently located at heat-affected zone was eliminated. The stir zone showed ultrafine grains of 3.1 μm, and exhibited a good combination of ultrahigh tensile strength of 284 MPa and large elongation of 7.1%. This work provides an effective strategy to enhance the strength of TIG welded magnesium alloy joint without ductility loss.

  8. Superconductivity in amorphous+crystalline Ti-(Nb or V)-Si-B ductile alloys obtained by rapid quenching from the melt

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, A.; Takahashi, Y.; Hoshi, A.; Suryanarayana, C.; Masumoto, T.

    1981-07-01

    Ductile superconductors with a duplex structure consisting of amorphous and bcc phases have been found in rapidly quenched alloys of the Ti/sub 70-x/Nb/sub 30/(Si-B)/sub x/ and Ti/sub 60hyphenx/V/sub 40/(Si-B)/sub x/ quaternary systems. Continuous ribbons of these alloys were produced in the form of about 1-mm width and 0.02-mm thickness using a modified single roller quenching apparatus. The silicon content in these duplex alloys was limited to the range between about 7 and 19 at. % and the boron content was in the range of about 0 to 9 at. %. The superconducting transition temperature T/sub c/ increased with decreasing metalloid content and/or with replacement of silicon by boron. The highest values obtained were 7.3 K for Ti/sub 57/Nb/sub 30/Si/sub 10/B/sub 3/ and 4.7 K for Ti/sub 45/V/sub 40/Si/sub 8/B/sub 7/, which are much higher than those of Ti-Nb and Ti-V base amorphous superconductors. The upper critical magnetic field H/sub c/2 and the critical current density J/sub c/ for the Ti/sub 55/Nb/sub 30/Si/sub 7/B/sub 8/ alloy were about 5.1 x 10/sup 6/ A/m at 4.2 K and of the order 3.5 x 10/sup 4/ A/cm/sup 2/ at zero applied field and 4.2 K. Although the superconducting properties of the duplex alloys are still insufficient for practical use, the information that the duplex structure produces a remarkable improvement in the superconducting properties without a detectable change or loss of ductility seems to be very important from the technological point of view.

  9. Response of Mg Addition on the Dendritic Structures and Mechanical Properties of Hypoeutectic Al-10Si (Wt Pct) Alloys

    Science.gov (United States)

    Karaköse, Ercan; Yildiz, Mehmet; Keskin, Mustafa

    2016-08-01

    Rapidly solidified hypoeutectic Al-10Si- xMg ( x = 0, 5, 10 wt pct) alloys were produced by the melt-spinning method. The phase composition was identified by X-ray diffractometry, and the microstructures of the alloys were characterized by scanning electron microscopy. The melting characteristics were studied by differential scanning calorimetry and differential thermal analysis under an Ar atmosphere. The mechanical properties of the melt-spun and conventionally solidified alloys were tested by tensile-strength and Vickers microhardness tests. The results illustrate that the cooling rate and solidification time of 89 μm thick melt-spun ribbon were estimated to be 2.97 × 107 K s-1 and 9.31 × 10-6 s, respectively. Nanoscale Si spot particles were observed growing on the surface of the dendritic α-Al matrix and the average sizes of these spots ranged from 10 to 50 nm. The improvement in the tensile properties and microhardness was related to structural refinement and the supersaturated α-Al solid solution; the nanoscale-dispersed Si spot particles made a significant improvement to the mechanical properties of the melt-spun ribbon. Detailed electrical resistivity tests of the ribbons were carried out at temperatures of 300 K to 800 K (27 °C to 527 °C).

  10. Application of Sorbents and Solidifiers for Oil Spills

    Science.gov (United States)

    This guide assists product manufacturers and members of the response community in distinguishing a sorbent from a solidifier for purposes of listing such products on the National Contingency Plan (NCP) Product Schedule and applying them in the field.

  11. Dendritic Solidification in a Copper Nickel Alloy

    OpenAIRE

    DÜNDAR, Sacit

    2014-01-01

    The distribution of nickel in dendrite arms and in interdendritic regions of copper-10% nickel alloy solidified under production conditions designed to provide 4 different cooling rates was investigated. The results indicate that at different rates of solidification undercooling, diffusion and convection mechanisms affect the microsegregation of nickel and copper in the cast materials to various extents.

  12. Microstructural development of rapid solidification in Al-Si powder

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Feng [Iowa State Univ., Ames, IA (United States)

    1995-09-26

    The microstructure and the gradient of microstructure that forms in rapidly solidificated powder were investigated for different sized particles. High pressure gas atomization solidification process has been used to produce a series of Al-Si alloys powders between 0.2 μm to 150 μm diameter at the eutectic composition (12.6 wt pct Si). This processing technique provides powders of different sizes which solidify under different conditions (i.e. interface velocity and interface undercooling), and thus give different microstructures inside the powders. The large size powder shows dendritic and eutectic microstructures. As the powder size becomes smaller, the predominant morphology changes from eutectic to dendritic to cellular. Microstructures were quantitatively characterized by using optical microscope and SEM techniques. The variation in eutectic spacing within the powders were measured and compared with the theoretical model to obtain interface undercooling, and growth rate during the solidification of a given droplet. Also, nucleation temperature, which controls microstructures in rapidly solidified fine powders, was estimated. A microstructural map which correlates the microstructure with particle size and processing parameters is developed.

  13. Gusev Rocks Solidified from Lava (3-D)

    Science.gov (United States)

    2006-01-01

    In recent weeks, as NASA's Mars Exploration Rover Spirit has driven through the basin south of 'Husband Hill,' it has been traversing mainly sand and dune deposits. This week, though, Spirit has been maneuvering along the edge of an arc-shaped feature called 'Lorre Ridge' and has encountered some spectacular examples of basaltic rocks with striking textures. This panoramic camera (Pancam) image shows a group of boulders informally named 'FuYi.' These basaltic rocks were formed by volcanic processes and may be a primary constituent of Lorre Ridge and other interesting landforms in the basin. Spirit first encountered basalts at its landing site two years ago, on a vast plain covered with solidified lava that appeared to have flowed across Gusev Crater. Later, basaltic rocks became rare as Spirit climbed Husband Hill. The basaltic rocks that Spirit is now seeing are interesting because they exhibit many small holes or vesicles, similar to some kinds of volcanic rocks on Earth. Vesicular rocks form when gas bubbles are trapped in lava flows and the rock solidifies around the bubbles. When the gas escapes, it leaves holes in the rock. The quantity of gas bubbles in rocks on Husband Hill varies considerably; some rocks have none and some, such as several here at FuYi, are downright frothy. The change in textures and the location of the basalts may be signs that Spirit is driving along the edge of a lava flow. This lava may be the same as the basalt blanketing the plains of Spirit's landing site, or it may be different. The large size and frothy nature of the boulders around Lorre Ridge might indicate that eruptions once took place at the edge of the lava flow, where the lava interacted with the rocks of the basin floor. Scientists hope to learn more as Spirit continues to investigate these rocks. As Earth approaches the Chinese New Year (The Year of the Dog), the Athena science team decided to use nicknames representing Chinese culture and geography to identify rocks and

  14. Gusev Rocks Solidified from Lava (False Color)

    Science.gov (United States)

    2006-01-01

    In recent weeks, as NASA's Mars Exploration Rover Spirit has driven through the basin south of 'Husband Hill,' it has been traversing mainly sand and dune deposits. This week, though, Spirit has been maneuvering along the edge of an arc-shaped feature called 'Lorre Ridge' and has encountered some spectacular examples of basaltic rocks with striking textures. This panoramic camera (Pancam) image shows a group of boulders informally named 'FuYi.' These basaltic rocks were formed by volcanic processes and may be a primary constituent of Lorre Ridge and other interesting landforms in the basin. Spirit first encountered basalts at its landing site two years ago, on a vast plain covered with solidified lava that appeared to have flowed across Gusev Crater. Later, basaltic rocks became rare as Spirit climbed Husband Hill. The basaltic rocks that Spirit is now seeing are interesting because they exhibit many small holes or vesicles, similar to some kinds of volcanic rocks on Earth. Vesicular rocks form when gas bubbles are trapped in lava flows and the rock solidifies around the bubbles. When the gas escapes, it leaves holes in the rock. The quantity of gas bubbles in rocks on Husband Hill varies considerably; some rocks have none and some, such as several here at FuYi, are downright frothy. The change in textures and the location of the basalts may be signs that Spirit is driving along the edge of a lava flow. This lava may be the same as the basalt blanketing the plains of Spirit's landing site, or it may be different. The large size and frothy nature of the boulders around Lorre Ridge might indicate that eruptions once took place at the edge of the lava flow, where the lava interacted with the rocks of the basin floor. Scientists hope to learn more as Spirit continues to investigate these rocks. As Earth approaches the Chinese New Year (The Year of the Dog), the Athena science team decided to use nicknames representing Chinese culture and geography to identify rocks and

  15. High Performance MG-System Alloys For Weight Saving Applications: First Year Results From The Green Metallurgy EU Project

    Science.gov (United States)

    D'Errico, Fabrizio; Plaza, Gerardo Garces; Hofer, Markus; Kim, Shae K.

    The GREEN METALLURGY Project, a LIFE+ project co-financed by the EU Commission, has just concluded its first year. The Project seeks to set manufacturing processes at a pre-industrial scale for nanostructured-based high-performance Mg-Zn(Y) magnesium alloys. The Project's goal is the reduction of specific energy consumed and the overall carbon-footprint produced in the cradle-to-exit gate phases. Preliminary results addressed potentialities of the upstream manufacturing process pathway. Two Mg-Zn(Y) system alloys with rapid solidifying powders have been produced and directly extruded for 100% densification. Examination of the mechanical properties showed that such materials exhibit strength and elongation comparable to several high performing aluminum alloys; 390 MPa and 440 MPa for the average UTS for two different system alloys, and 10% and 15% elongations for two system alloys. These results, together with the low-environmental impact targeted, make these novel Mg alloys competitive as lightweight high-performance materials for automotive components.

  16. Two-Zone Microstructures in Al-18Si Alloy Powders

    Science.gov (United States)

    Spinelli, J. E.; Bogno, A.-A.; Henein, H.

    2018-02-01

    Hypereutectic Al-18 wt pct Si alloy is widely used in automotive industry as a wear-resistant alloy for engine components. However, in the last few years, this traditional composition is being considered for processing by different rapid solidification methods. Positive points include its low thermal expansion and uniform distribution of surface oxides. Nevertheless, the microstructural aspects of Al-Si powders of 18 wt pct Si are still need to be addressed, such as, the eutectic Si morphology, size, and distribution generated by different process conditions during rapid solidification. Based on a detailed quantitative analysis of the microstructures of rapid solidified Al-18 wt pct Si in this work, solidification conditions that yield specific Si morphologies, Si spacing, and thermal cooling conditions are outlined. The focus is determining the solidification conditions that will yield a specified shape of eutectic Si. It is shown that Si morphology is dependent on a combination of growth velocity (based on modified JH model) and temperature gradient. Furthermore, the highest hardness is achieved with globular morphologies of Si. The processing conditions required to achieve these properties are outlined.

  17. Rapid Synthesis of Highly Monodisperse Au x Ag 1− x Alloy Nanoparticles via a Half-Seeding Approach

    KAUST Repository

    Chng, Ting Ting

    2011-05-03

    Gold-silver alloy AuxAg1-x is an important class of functional materials promising new applications across a wide array of technological fields. In this paper, we report a fast and facile synthetic protocol for preparation of highly monodisperse AuxAg1-x alloy nanoparticles in the size range of 3-6 nm. The precursors employed in this work are M(I)-alkanethiolates (M = Au and Ag), which can be easily prepared by mixing common chemicals such as HAuCl4 or AgNO3 with alkanethiols at room temperature. In this half-seeding approach, one of the M(I)-alkanethiolates is first heated and reduced in oleylamine solvent, and freshly formed metal clusters will then act as premature seeds on which both the first and second metals (from M(I)-alkanethiolates, M = Au and Ag) can grow accordingly without additional nucleation and thus achieve high monodispersity for product alloy nanoparticles. Unlike in other prevailing methods, both Au and Ag elements present in these solid precursors are in the same monovalent state and have identical supramolecular structures, which may lead to a more homogeneous reduction and complete interdiffusion at elevated reaction temperatures. When the M(I)-alkanethiolates are reduced to metallic forms, the detached alkanethiolate ligands will serve as capping agent to control the growth. More importantly, composition, particle size, and optical properties of AuxAg1-x alloy nanoparticles can be conveniently tuned with this approach. The optical limiting properties of the prepared particles have also been investigated at 532 and 1064 nm using 7 ns laser pulses, which reveals that the as-prepared alloy nanoparticles exhibit outstanding broadband optical limiting properties with low thresholds. © 2011 American Chemical Society.

  18. Rapid synthesis of highly monodisperse Au(x)Ag(1-x) alloy nanoparticles via a half-seeding approach.

    Science.gov (United States)

    Chng, Ting Ting; Polavarapu, Lakshminarayana; Xu, Qing-Hua; Ji, Wei; Zeng, Hua Chun

    2011-05-03

    Gold-silver alloy Au(x)Ag(1-x) is an important class of functional materials promising new applications across a wide array of technological fields. In this paper, we report a fast and facile synthetic protocol for preparation of highly monodisperse Au(x)Ag(1-x) alloy nanoparticles in the size range of 3-6 nm. The precursors employed in this work are M(I)-alkanethiolates (M = Au and Ag), which can be easily prepared by mixing common chemicals such as HAuCl(4) or AgNO(3) with alkanethiols at room temperature. In this half-seeding approach, one of the M(I)-alkanethiolates is first heated and reduced in oleylamine solvent, and freshly formed metal clusters will then act as premature seeds on which both the first and second metals (from M(I)-alkanethiolates, M = Au and Ag) can grow accordingly without additional nucleation and thus achieve high monodispersity for product alloy nanoparticles. Unlike in other prevailing methods, both Au and Ag elements present in these solid precursors are in the same monovalent state and have identical supramolecular structures, which may lead to a more homogeneous reduction and complete interdiffusion at elevated reaction temperatures. When the M(I)-alkanethiolates are reduced to metallic forms, the detached alkanethiolate ligands will serve as capping agent to control the growth. More importantly, composition, particle size, and optical properties of Au(x)Ag(1-x) alloy nanoparticles can be conveniently tuned with this approach. The optical limiting properties of the prepared particles have also been investigated at 532 and 1064 nm using 7 ns laser pulses, which reveals that the as-prepared alloy nanoparticles exhibit outstanding broadband optical limiting properties with low thresholds.

  19. The effect of thermal cycling on the structure and properties of a Co, Cr, Ni-TaC directionally solidified eutectic composite

    Science.gov (United States)

    Dunlevey, F. M.; Wallace, J. F.

    1973-01-01

    The effect of thermal cycling on the structure and properties of a cobalt, chromium, nickel, tantalum carbide directionally solidified eutectic composite is reported. It was determined that the stress rupture properties of the alloy were decreased by the thermal cycling. The loss in stress rupture properties varied with the number of cycles with the loss in properties after about 200 cycles being relatively high. The formation of serrations and the resulting changes in the mechanical properties of the material are discussed.

  20. High-temperature performance evaluation of adirectionally solidified nickel-base superalloy

    Science.gov (United States)

    Woodford, D. A.; Stiles, D.

    1997-08-01

    The application of a new approach, design for performance, for high-temperature alloy development, design analysis, and remaining life assessment, based on short-time high-precision testing, is described in this paper. The material tested was a directionally solidified nickel-base alloy, GTD111. It was found that the creep strength at 850 °C was indeed superior to that of a competitive alloy, IN738, but was not necessarily enhanced by the preferred alignment of grain boundaries and crystal orientation. In contrast, the fracture resistance at 800 °C was improved in the longitudinal direction compared with transverse and diagonal orientations in terms of susceptibility to gas phase embrittlement (GPE) by oxygen. Specimens cut transversely and diagonally to the growth direction were more sensitive to GPE than specimens taken from conventionally cast IN738. The new conceptual framework allows account to be taken of GPE and other embrittling phenomena, which may develop in service, leading to rational life management decisions for gas turbine users. Additionally, straightforward design analysis procedures can be developed from the test data, which for the first time allow separate measurements of creep strength and fracture resistance to be used for performance evaluation.

  1. lVIICROSTRUCTURE AND EUTECTIC MORPHOLOGY OF AL-12.5°/o Si ALLOY REFINED WITH ANTIMONY

    Directory of Open Access Journals (Sweden)

    Funda Kahraman

    2007-01-01

    Full Text Available Modification of Al-Si cast alloys can be achieved in two different ways, namely by additions of certain eleınents orwith rapid cooling rate. Modifications of the Al-Si al1oys are carried out extensivcly in industry to improve themechanical properties, particularly ductility. In this study, the effects of antiınony addition.s and growth rate on theınicrostructure and eutectic morphology on the directionally solidified Al- 1 2.5°/o Si cutectic all oy has beeninvestigated. The results showed that antimony can be identified as a grain refıner. Over modification occurs in Al-12.5 °/oSi alloy when modifier is present in the amount of 1 %Sb results in AISb compound.

  2. Effect of Homogenizing Heat Treatment of Liquid Aluminum-Copper Alloys on the Structure of Rapidly Crystallized Specimens

    Science.gov (United States)

    Astaf'ev, V. V.; Kurochkin, A. R.; Yablonskikh, T. I.; Brodova, I. G.; Popel', P. S.

    2017-11-01

    Centrifugal casting into a massive slot chill mold was used to prepare two series of specimens of alloys of the Al - Cu system, containing from 10 to 32.2 at.% Cu. The first series was fabricated without a homogenizing heat treatment of the melt, while the second series was fabricated with heating of the melt to 1400°C. Both kinds of specimens were cast at the same temperature in order to provide for the same cooling rate of about 104 K/sec. The structures, phase compositions and microhardnesses of the structural components are compared. It is established that the homogenizing heat treatment changes the kinetics of crystallization and, hence, the proportion of phases in the alloy structure and the copper content in them.

  3. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Science.gov (United States)

    Golik, Vladimir; Dmitrak, Yury

    2017-11-01

    The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator' driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  4. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Directory of Open Access Journals (Sweden)

    Golik Vladimir

    2017-01-01

    Full Text Available The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator’ driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  5. Characterization of Directionally Solidified Gray Iron

    Science.gov (United States)

    Rivera, Elis A.; Christiansen, Tyler; Genau, Amber L.; Catalina, Adrian

    Even with decades of study, the complex development of solidification microstructures in cast iron is incompletely understood. Because Fe-C eutectic can produce different morphologies, and even different phases, depending on growth velocities and composition, understanding the conditions under which each forms is important. Directional solidification was used to investigate the effects of alloying additions and solidification velocity on graphite spacing in gray iron. Average and minimum spacing for five compositions, containing varied amounts of Si and Mn, and velocities from 0.5 to 5 µm/s are reported. A critical velocity of around 1 µm/s was observed, above which the graphite structure loses directionality and austenite dendrites appear. A semi-automated MATLAB code was developed for quickly and objectively measuring graphite spacing. The automated results compare favorably with traditional manual measurements, and will allow for more robust measurement of eutectic spacing in systems where the spacing is highly irregular.

  6. Design and Fabrication of a Novel Stimulus-Feedback Anticorrosion Coating Featured by Rapid Self-Healing Functionality for the Protection of Magnesium Alloy.

    Science.gov (United States)

    Ding, ChenDi; Xu, JianHua; Tong, Ling; Gong, GuangCai; Jiang, Wei; Fu, Jiajun

    2017-06-21

    Corrosion potential stimulus-responsive smart nanocontainers (CP-SNCs) are designed and synthesized based on the installation of the supramolecular assemblies (bipyridinium ⊂ water-soluble pillar[5]arenes) onto the exterior surface of magnetic nanovehicles (Fe 3 O 4 @mSiO 2 ), linked by disulfide linkers. The supramolecular assemblies with high binding affinity as gatekeepers effectively block the encapsulated organic corrosion inhibitor, 8-hydroxyquinoline (8-HQ), within the mesopores of Fe 3 O 4 @mSiO 2 . When the corrosion potential of the magnesium alloy (-1.5 V vs SHE) is exerted, 8-HQ is released instantly because of the cleavage of disulfide linkers and the removal of the supramolecular assemblies. CP-SNCs were incorporated into the hybrid organic-inorganic sol-gel coating to construct a corrosion potential stimulus-feedback anticorrosion coating (CP-SFAC) that was then deposited on the magnesium alloy, AZ31B. With the aid of a magnetic field, CP-SNCs were gathered in the proximity of the surface of AZ31B. CP-SFAC showed a satisfactory anticorrosion performance, more importantly, through the evaluation of microzone electrochemical techniques. CP-SFAC presented the rapid self-healing functionality when the localized corrosion occurred. Shortening the distance between CP-SNCs and the surface of AZ31B enhances the availability of the incorporated CP-SNCs and makes most of the CP-SNCs to timely respond to the corrosion potential stimulus and facilitates the formation of a compact molecular protective film before the corrosion products pile up. The characteristics of fast response time and quick self-healing rate meet the requirements of the magnesium alloy for self-healing in local regions.

  7. Electrochemical properties of melt spun Si-Cu-Ti-Zr-Ni alloy powders for the anode of Li-ion batteries

    Science.gov (United States)

    Bae, Seong Min; Sohn, Keun Yong; Park, Won-Wook

    2014-07-01

    The Si-Cu-Ti-Zr-Ni alloys of various compositions were prepared using arc-melting under an argon atmosphere, and the alloys were re-melted several times to ensure chemical homogeneity. The alloyed ingots were melt-spun to produce rapidly solidified ribbons under vacuum in order to prevent oxidation. Finely dispersed silicon particles 50-100 nm in diameter mainly consisting of Cu3Si, NiSi2 and TiSi2 phases were formed in the matrices. The alloy ribbons were then fragmented using ball-milling to produce powders. In order to evaluate the electrochemical properties of the alloys, anode electrodes were fabricated by mixing the active alloy materials (80 wt. %) with Ketjenblack® (2 wt. %) as a conductive material and polyamide imide (PAI, 8 wt. %) binder, and the mixtures were dissolved in N-methyl-2-pyrrolidinone (NMP) and SFG6 (10 wt. %). The anode performances of Si-Cu-Ti-Zr-Ni alloy cells were measured in the range 0.01-1.5 V (versus Li/Li+). The results showed that the Si68(Cu47Ti34Zr11Ni8)32 alloy ribbons had the highest specific discharge capacities, and the Si68(Cu40Ti40Zr10Ni10)32 alloy ribbons had relatively stable electrochemical properties and cycle performances due to the very fine microstructure including partially distributed amorphous phase. The matrix phases of the Si-Cu-Ti-Zr-Ni alloy ribbons effectively accommodated the change in Si particle volume during cycling.

  8. Relationship between microstructure, cytotoxicity and corrosion properties of a Cu-Al-Ni shape memory alloy.

    Science.gov (United States)

    Colić, Miodrag; Rudolf, Rebeka; Stamenković, Dragoslav; Anzel, Ivan; Vucević, Dragana; Jenko, Monika; Lazić, Vojkan; Lojen, Gorazd

    2010-01-01

    Cu-Al-Ni shape memory alloys (SMAs) have been investigated as materials for medical devices, but their biomedical application is still limited. The aim of this work was to compare the microstructure, corrosion and cytotoxicity in vitro of a Cu-Al-Ni SMA. Rapidly solidified (RS) thin ribbons, manufactured via melt spinning, were used for the tests. The control alloy was a permanent mould casting of the same composition, but without shape memory effect. The results show that RS ribbons are significantly more resistant to corrosion compared with the control alloy, as judged by the lesser release of Cu and Ni into the conditioning medium. These results correlate with the finding that RS ribbons were not cytotoxic to L929 mouse fibroblasts and rat thymocytes. In addition, the RS ribbon conditioning medium inhibited cellular proliferation and IL-2 production by activated rat splenocytes to a much lesser extent. The inhibitory effects were almost completely abolished by conditioning the RS ribbons in culture medium for 4 weeks. Microstructural analysis showed that RS ribbons are martensitic, with boron particles as a minor phase. In contrast, the control Cu-Al-Ni alloy had a complex multiphase microstructure. Examination of the alloy surfaces after conditioning by energy dispersive X-ray and Auger electron spectroscopy showed the formation of Cu and Al oxide layers and confirmed that the metals in RS ribbons are less susceptible to oxidation and corrosion compared with the control alloy. In conclusion, these results suggest that rapid solidification significantly improves the corrosion stability and biocompatibility in vitro of Cu-Al-Ni SMA ribbons.

  9. NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-based materials for high speed aircraft

    Science.gov (United States)

    Starke, E. A., Jr.

    1993-01-01

    This report on the NASA-UVa Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from January 1, 1992 to June 30, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) powder metallurgy 2XXX alloys, (3) rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  10. On the Mechanism of Surface Cracking in DC Cast 7XXX and 6XXX Extrusion Ingot Alloys

    Science.gov (United States)

    Benum, Steinar; Mortensen, Dag; Fjær, Hallvard; Øverlie, Hilde-Gunn; Reiso, Oddvin

    When applying the Hydro variant (Hycast Gas Cushion) of the Showa Denko gas slip technology for casting extrusion ingots of 7xxx alloys surface cracks occasionally occurred. Especially one alloy with 0.3 wt.% Cu caused problems. In order to identify the problem, the casting process for these alloys was simulated by a coupled stress, thermal and fluid flow model (ALSIM/ALSPEN). The simulations were designed as a factorial trial where casting speed, ramping of the speed, casting temperature, cone height of the starting block, cooling water efficiency and primary cooling were systematically varied. The hoop stress in the surface at the temperature when 97.5% of the material was solidified was used as a crack sensitivity indicator. Three stages were identified: (I) At the start a maximum hoop stress evolved, (II) then a minimum stress occurred before (III) the stress reached a stable level. For an AA6060 alloy the stress was found to be zero in the stable stage while the AA7108 alloy experienced tension stress also during the steady state regime. Based on the factorial analysis it was found that the stable stress increased most rapidly with increasing casting speed and decreased with an increased primary cooling and a reduced melt temperature.

  11. Effect of Zr Purity and Oxygen Content on the Structure and Mechanical Properties of Melt-Spun and Suction-Cast Cu46Zr42Al7Y5 Alloy

    Directory of Open Access Journals (Sweden)

    Kozieł T.

    2016-06-01

    Full Text Available The effect of oxygen content in zirconium on the structure and mechanical properties of the Cu46Zr42Al7Y5 alloy, in the form of melt-spun ribbons and suction-cast rods, was investigated. Two types of Zr, rod and crystal bar of different nominal purities and oxygen contents, were used to synthesize the alloy by arc melting. Rapidly solidified ribbons were produced by melt spinning and their amorphous structures were confirmed by X-ray diffractometry (XRD and differential scanning calorimetry (DSC. Bulk samples in the form of rods were cast using a special water-cooled suction casting unit attached to the arc melting system. XRD and DSC studies proved the amorphous structure of the bulk alloy synthesized from low-oxygen Zr and partial crystallization of the same alloy for high-oxygen Zr. In both bulk samples, uniformly distributed crystalline particles were identified as yttrium oxides. Higher mean compressive strength of amorphous alloy was observed. The hardness of amorphous phase was close to 500 HV1 in both bulk alloys, while the hardness of crystalline dendritic areas, observed in the alloy synthesized from high oxygen Zr, was lower by about 50 HV1.

  12. Dendrite growth within supercooled liquid tungsten and tungsten-tantalum isomorphous alloys

    Science.gov (United States)

    Hu, L.; Wang, W. L.; Yang, S. J.; Li, L. H.; Geng, D. L.; Wang, L.; Wei, B.

    2017-02-01

    The dendrite growth in both supercooled liquid pure W and binary W-Ta isomorphous alloys has been observed and measured by an electrostatic levitation technique. The liquid W and W-x%Ta (x = 25, 50, 75) alloys were substantially supercooled by up to 733 K (0.2 Tm) and 773 K (0.23TL), respectively. The measured density and the ratio of specific heat to emissivity displayed a linearly increasing tendency versus supercooling. The thermal dendrites in supercooled liquid tungsten achieved a maximum growing velocity of 41.3 m.s-1, and the concurrent recalescence process exhibited Johnson-Mehl-Avrami type kinetics. Liquid W-Ta alloys showed stronger supercoolability but a lower maximum dendrite growth velocity of only 35.2 m.s-1. The dendritic growth kinetics was always characterized by a power function relation to liquid supercooling. The microstructure of equiaxed grains transforms to the well-developed dendrites with the increase of supercooling. The grain refinement effect resulting from dendrite fragmentation took place in a moderate supercooling regime in rapidly solidified W-Ta alloys.

  13. Solidified reverse micellar solutions (SRMS): A novel approach for ...

    African Journals Online (AJOL)

    AMARA

    lipids based drug delivery systems. Salome Amarachi Chime* and Ikechukwu V. Onyishi. Department of Pharmaceutical Technology and Industrial Pharmacy, University of Nigeria, Nsukka 410001, Nigeria. Accepted 24 December, 2013. Solidified reverse micellar solutions (SRMS) are reverse micelles containing lecithin ...

  14. Solidified reverse micellar solutions (SRMS): A novel approach for ...

    African Journals Online (AJOL)

    Solidified reverse micellar solutions (SRMS) are reverse micelles containing lecithin and a triglyceride, for example, SOFTISAN®142, which is hydrogenated coco glyceride. SRMS transform into a lamellar mesophase after melting on contact with water; this transformation enables controlled release of solubilized drugs.

  15. Site suitability criteria for solidified high level waste repositories

    Energy Technology Data Exchange (ETDEWEB)

    Heckman, R.A.; Holdsworth, T.; Towse, D.F.

    1979-03-07

    Activities devoted to development of regulations, criteria, and standards for storage of solidified high-level radioactive wastes are reported. The work is summarized in sections on site suitability regulations, risk calculations, geological models, aquifer models, human usage model, climatology model, and repository characteristics. Proposed additional analytical work is also summarized. (JRD)

  16. Rapid Microwave Digestion Procedures for the Elemental Analysis of Alloy and Slag Samples of Smelted Ocean Bed Polymetallic Nodules

    Directory of Open Access Journals (Sweden)

    Kumari Smita

    2013-01-01

    Full Text Available The use of microwave digester for digestion of alloy and slag samples of smelted ocean bed polymetallic nodules has permitted the complete digestion of samples, thereby replacing the tedious classical methods of digestion of samples. The digestion procedure includes two acid-closed digestions of samples in a microwave oven. Owing to the hazardous nature of perchloric acid, it was not used in developed digestion procedure. Digested sample solutions were analyzed for concentrations of various radicals and the effectiveness of the developed digestion methodology was tested using certified reference materials. It was found that the developed method is giving results comparable with that obtained from conventionally digested samples. In this digestion procedure, time required for digestion of samples was reduced to about 1 hour only from 8-9 hours of conventional digestion.

  17. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Directory of Open Access Journals (Sweden)

    Toru Okabe

    2011-10-01

    Full Text Available This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23 specimens fabricated by a laser beam melting (LBM and an electron beam melting (EBM system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam ABÒ in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought was used as a control. The mechanical properties, corrosion properties and grindability (wear properties were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05. The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  18. Thermal and mechanical effect during rapid heating of astroloy for improving structural integrity

    Energy Technology Data Exchange (ETDEWEB)

    Popoolaa, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Oluwasegun, K.M. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Olorunniwo, O.E., E-mail: segun_nniwo@yahoo.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Atanda, P.O. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Aigbodion, V.S. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2016-05-05

    The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astroloy(Turbine Disc alloy) a Powder metallurgy (PM) nickel base superalloy has been investigated. The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) microstructure of an inertia friction welded Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual inertial friction welded specimens showed that γ′ particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favoured, and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the centre of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens. - Highlights: • The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astrology • The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). • significantly enhanced resistance to weld liquation cracking of the alloy. • This was not observed in purely thermally simulated samples. • The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

  19. Application of solidified sea bottom sediments into environmental bioremediation materials

    Directory of Open Access Journals (Sweden)

    Ahmed H.A. Dabwan

    2017-05-01

    Full Text Available Since dredged sea bottom sediments normally give off a horrible smell, the limitation of disposal places has become a serious problem in Japan. Hence, development of an alternative system to readily treat dredged sea bottom sediments is therefore needed. The development of “value-added” reused products from these sediments offers particular benefits both in terms of resource recovery and protection of the environment. We developed an in situ solidification system for the treatment of sea bottom sediments, the “Hi-Biah-System (HBS”. Firstly, this review deals with solidified sea bottom sediments for the construction of an artificial tidal flat in Ago Bay, Japan. The environmental conditions (pH, oxidation–reduction potential (ORP, acid volatile sulphide (AVS, loss on ignition (LOI, water content (WC, chemical oxygen demand (COD, total organic carbon (TOC, total nitrogen (T-N, chlorophyll a and particle size were then monitored in the constructed tidal flat. The number of benthos individuals and growth of short-necked clams (Ruditapes philippinarum in the artificial tidal flat were also evaluated. The environmental conditions, number of benthos individuals and growth of short-necked clams in the artificial tidal flat were shown to be similar to those observed in a natural tidal flat. Next, the potential use of solidified sea bottom sediments as soil parent material in the germination/growth of seagrass is presented. The soil parent material consisting of solidified sediments obtained using HBS plus soil conditioner and hardener seems to be effective for the germination of Zostera marina. The best growth after six months was observed in plants grown in soil parent material consisting of a mixture of solidified sediments and the sand by weight ration 70:30. The present study may suggest the possible application of solidified sea bottom sediments into growth of other plants.

  20. Tensile behavior of directionally solidified Ni3Al intermetallics with different Al contents and solidification rates

    Science.gov (United States)

    Lu, Yun; Gu, Jiho; Kim, Sangshik; Hong, Hyunuk; Choi, Heekyu; Lee, Jehyun

    2014-03-01

    Despite the excellent high temperature mechanical properties of the Ni3Al intermetallic compound, its application is still limited due to its inherently weak grain boundary. Recent research advances have demonstrated that the tensile ductility can be enhanced by controlling the grain morphology using a directional solidification. In this study, a series of directional solidification experiments were carried out to increase both the tensile ductility and the strength of Ni3Al alloys by arraying either the ductile phase of γ-Ni-rich dendrite fibers or the hard phase of β-NiAl dendrite fibers in the γ'-Ni3Al matrix. The dendrite arm spacing could be controlled by the solidification rate, and the volume fraction of the γ or β phase could be altered by the Al content, ranging from 23 at.% to 27 at.%. With an increasing Al content, the γ dendritic microstructure was transformed into the β dendrite in the γ' matrix, thereby reducing the tensile ductility by increasing the volume fraction of brittle β dendrites in the γ' matrix. With an increasing solidification rate, the dendrite arm spacing decreased and the tensile properties of Ni3Al varied in a complex manner. The microstructural evolution affecting the tensile behavior of directionally solidified Ni3Al alloy specimens with different solidification rates and Al contents is discussed.

  1. Al-Fe solid solutions in alloys obtained by melt spinning

    Energy Technology Data Exchange (ETDEWEB)

    Badan, B.; Magrini, M.; Zambon, A. [Univ. di Padova (Italy). Dept. of Mechanical and Management Innovation

    1996-07-01

    The extension of solid solutions is one of the more claimed effects of solidification under high cooling rates. The possibility to increase, by such technology, the extremely small amount (0,006 at% at 500 C) of iron in aluminum was extensively studied and recently received further attention, owing to the interesting technological properties of Al-Fe alloys. However the rapid quenching from the liquid not only affects the amount of iron retained in solid solution, but also the possible formation of other intermetallic phases, and, more generally, the location of iron atoms retained in the metastable solid solution of aluminum. Different situations of iron atoms have been investigated using XRD, TEM and Moessbauer spectroscopy (MS), but from the interpretation of the results some problems to obtain unambiguous conclusions arise. In any case it seems interesting to clarify the actual extension of solubility of iron in aluminum, in rather concentrated alloys, in which the formation of metastable intermetallic compounds cannot be suppressed. The paper reports MS analysis of Al-Fe (0,1--4 at%) alloys, rapidly solidified by melt spinning.

  2. Solute redistribution during phase separation of ternary Fe-Cu-Si alloy

    Science.gov (United States)

    Luo, S. B.; Wang, W. L.; Xia, Z. C.; Wu, Y. H.; Wei, B.

    2015-06-01

    Ternary Fe48Cu48Si4 immiscible alloy was rapidly solidified under the containerless microgravity condition inside a drop tube. Liquid phase separation took place in the alloy melt and led to the formation of various segregated structures. The core-shell structure consisting of Fe-rich and Cu-rich zones and the homogenously dispersed structure were the major structural morphologies. Phase field simulation results revealed that the two-layer core-shell was the final structure of liquid phase separation. The solute redistribution of liquid Fe48Cu48Si4 alloy experienced the macroscopic solute distribution induced by liquid phase separation, the secondary phase separation within the separated liquid phases and the solute trapping during rapid solidification. Energy dispersive spectroscopy analysis showed that the solute Si was enriched in the Fe-rich zone whereas depleted in the Cu-rich zone. In addition, both αFe and (Cu) phases in the Fe-rich zone exhibited a conspicuous solute trapping effect. As compared with (Cu) phase, αFe phase had a stronger affinity with solute Si.

  3. Microstructure formation and in situ phase identification from undercooled Co-61.8 at.% Si melts solidified on an electromagnetic levitator and an electrostatic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [National Institute of Advanced Industrial Science and Technology (AIST), Materials Research Institute for Sustainable Development, 2266-98 Shimo-Shidami, Moriyama, Nagoya, Aichi 463-8560 (Japan); Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-mail: li.mingjun@aist.go.jp; Nagashio, Kosuke [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Ishikawa, Takehiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Mizuno, Akitoshi; Adachi, Masayoshi; Watanabe, Masahito [Department of Physics, Gakushuin University, 1-5-1 Mejiro, Toshima, Tokyo 171-8588 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Katayama, Yoshinori [Japan Atomic Energy Agency (JAEA), 1-1-1 Kouto, Mikazuki, Sayo, Hyogo 679-5148 (Japan)

    2008-06-15

    Co-61.8 at.% Si (CoSi-CoSi{sub 2}) eutectic alloys were solidified on an electromagnetic levitator (EML) and an electrostatic levitator (ESL) at different undercooling levels. The results indicated that there is only a single recalescence event at low undercooling with the CoSi intermetallic compound as primary phase, which is independent of processing facilities, on either an EML or an ESL. The microstructure, however, is strongly dependent on the processing facility. The interior melt flow behavior in the sphere solidified at the EML differs substantially from that at the ESL, thus yielding different microstructures. On high undercooling, double recalescence takes place regardless of levitation condition. In situ X-ray diffraction of alloys solidified on the EML demonstrates that the CoSi{sub 2} compound becomes the primary phase upon the first recalescence, and the CoSi intermetallic phase crystallizes during the second recalescence. In addition to phase identification, real-time diffraction patterns can also provide additional evidence of the fragmentation of the primary phase and the ripening feature in the subsequent cooling process in the semisolid state. The phase competition between the CoSi and CoSi{sub 2} compounds is discussed when considering the nucleation barrier. The low interfacial energy of the CoSi{sub 2} phase favors a preferential nucleation event over the CoSi phase, which also plays a critical role in non-reciprocity nucleation and thus yields a double recalescence profile at high undercooling.

  4. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  5. Passivation and alloying element retention in gas atomized powders

    Energy Technology Data Exchange (ETDEWEB)

    Heidloff, Andrew J.; Rieken, Joel R.; Anderson, Iver E.

    2017-12-05

    A method for gas atomization of a titanium alloy, nickel alloy, or other alumina (Al.sub.2O.sub.3)-forming alloy wherein the atomized particles are exposed as they solidify and cool in a very short time to multiple gaseous reactive agents for the in-situ formation of a passivation reaction film on the atomized particles wherein the reaction film retains a precursor halogen alloying element that is subsequently introduced into a microstructure formed by subsequent thermally processing of the atomized particles to improve oxidation resistance.

  6. Comparison of experimental and theoretical thermal fatigue lives for five nickel-base alloys.

    Science.gov (United States)

    Spera, D. A.

    1972-01-01

    Alloys investigated were Nimonic 90, IN 100, coated IN 100, B 1900, coated B 1900, MAR M200, and MAR M200DS (directionally solidified). Maximum temperatures ranged from 770 to 1120 C. Specimen geometries included tapered disks, double-edged wedges, and cambered airfoils. The disks and wedges were heated and cooled in fluidized beds. The airfoil specimens were heated by a Mach 1 natural gas burner and rapid-air cooled, with and without spanwise loading. Life calculations included two distinct failure modes: conventional low-cycle fatigue and cyclic creep. The complete life calculation system included the calculation of transient temperature distributions, thermal strains, stresses, creep damage, fatigue damage, and finally cycles to first crack. Calculated lives were within a factor of two for 76 of the 86 data points analyzed.

  7. Comparison of experimental and theoretical thermal fatigue lives for five nickel base alloys

    Science.gov (United States)

    Spera, D. A.

    1972-01-01

    The alloys Nimonic 90, IN 100, coated IN 100, B 1900, coated B 1900, MAR M200, and MAR M200DS (directionally solidified) were studied. Maximum temperatures ranged from 770 C to 1120 C (1420 F to 2050 F). Specimen geometries included tapered disks, double-edged wedges, and cambered airfoils. The disks and wedges were heated and cooled in fluidized beds. The airfoil specimens were heated by a Mach 1 natural gas burner and rapid-air-cooled, with and without spanwise loading. Life calculations included two distinct failure modes: conventional low cycle fatigue and cyclic creep. Required material properties were limited to conventional thermal, tensile, and creep rupture data. The complete life calculation system included the calculation of transient temperature distributions, thermal strains, stresses, creep damage, fatigue damage, and cycles to first crack. Calculated lives were within a factor of two for 76 of the 86 data points analyzed. Cyclic creep accounted for 81% of all the calculated damage.

  8. Peculiar features of boron distribution in high temperature fracture area of rapidly quenched heat-resistant nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shulga, A. V., E-mail: avshulga@mephi.ru [National Research Nuclear University MEPhI (Russian Federation)

    2016-12-15

    This article comprises the results of comprehensive study of the structure and distribution in the high temperature fracture area of rapidly quenched heat-resistant superalloy of grade EP741NP after tensile tests. The structure and boron distribution in the fracture area are studied in detail by means of direct track autoradiography in combination with metallography of macro- and microstructure. A rather extensive region of microcracks generation and intensive boron redistribution is detected in the high temperature fracture area of rapidly quenched nickel superalloy of grade EP741NP. A significant decrease in boron content in the fracture area and formation of elliptically arranged boride precipitates are revealed. The mechanism of intense boron migration and stability violation of the structural and phase state in the fracture area of rapidly quenched heat-resistant nickel superalloy of grade EP741NP is proposed on the basis of accounting for deformation occurring in the fracture area and analysis of the stressed state near a crack.

  9. Crystal clear transparent lipstick formulation based on solidified oils.

    Science.gov (United States)

    De Clermont-Gallerande, H; Chavardes, V; Zastrow, L

    1999-12-01

    We have developed a lipstick, the stick of which looks totally transparent. The base, coloured or not, may contain high concentration of actives or fragrances. The present study examines the process of determination of oils and solidifying agents. The selecting criterion include visible spectroscopic measurements to quantify transparency of the formulated product. We have also validated the stick hardness through drop point and breakage measurements. After several investigations, we selected a mixture of oils and solidifying agents. The oil network obtained has been characterized through optical microscopy, transmission electronic microscopy, X-ray diffraction and differential scanning calorimetry. We can show that the final product we obtained is amorphous and its solidity can be explained by chemical bonds formation.

  10. Thermal Modeling and Simulation of Electron Beam Melting for Rapid Prototyping on Ti6Al4V Alloys

    Science.gov (United States)

    Neira Arce, Alderson

    To be a viable solution for contemporary engineering challenges, the use of titanium alloys in a wider range of applications requires the development of new techniques and processes that are able to decrease production cost and delivery times. As a result, the use of material consolidation in a near-net-shape fashion, using dynamic techniques like additive manufacturing by electron beam selective melting EBSM represents a promising method for part manufacturing. However, a new product material development can be cost prohibitive, requiring the use of computer modeling and simulation as a way to decrease turnaround time. To ensure a proper representation of the EBSM process, a thermophysical material characterization and comparison was first performed on two Ti6Al4V powder feedstock materials prepared by plasma (PREP) and gas atomized (GA) processes. This evaluation comprises an evaluation on particle size distribution, density and powder surface area, collectively with the temperature dependence on properties such as heat capacity, thermal diffusivity, thermal conductivity and surface emissivity. Multiple techniques were employed in this evaluation, including high temperature differential scanning calorimetry (HT-DSC), laser flash analysis (LFA), infrared remote temperature analysis (IR-Thermography), laser diffraction, liquid and gas pycnometry using mercury and krypton adsorption respectively. This study was followed by the review of complementary strategies to simulate the temperature evolution during the EBSM process, using a finite element analysis package called COMSOL Multiphysics. Two alternatives dedicated to representing a moving heat source (electron beam) and the powder bed were developed using a step-by-step approximation initiative. The first method consisted of the depiction of a powder bed discretized on an array of domains, each one representing a static melt pool, where the moving heat source was illustrated by a series of time dependant selective

  11. On the Nonequilibrium Interface Kinetics of Rapid Coupled Eutectic Growth

    Science.gov (United States)

    Dong, H.; Chen, Y. Z.; Shan, G. B.; Zhang, Z. R.; Liu, F.

    2017-08-01

    Nonequilibrium interface kinetics (NEIK) is expected to play an important role in coupled growth of eutectic alloys, when solidification velocity is high and intermetallic compound or topologically complex phases form in the crystallized product. In order to quantitatively evaluate the effect of NEIK on the rapid coupled eutectic growth, in this work, two nonequilibrium interface kinetic effects, i.e., atom attachment and solute trapping at the solid-liquid interface, were incorporated into the analyses of the coupled eutectic growth under the rapid solidification condition. First, a coupled growth model incorporating the preceding two nonequilibrium kinetic effects was derived. On this basis, an expression of kinetic undercooling (∆ T k), which is used to characterize the NEIK, was defined. The calculations based on the as-derived couple growth model show good agreement with the reported experimental results achieved in rapidly solidified eutectic Al-Sm alloys consisting of a solid solution phase ( α-Al) and an intermetallic compound phase (Al11Sm3). In terms of the definition of ∆ T k defined in this work, the role of NEIK in the coupled growth of the Al-Sm eutectic system was analyzed. The results show that with increasing the coupled growth velocity, ∆ T k increases continuously, and its ratio to the total undercooling reaches 0.32 at the maximum growth velocity for coupled eutectic growth. Parametric analyses on two key alloy parameters that influence ∆ T k, i.e., interface kinetic parameter ( μ i ) and solute distribution coefficient ( k e ), indicate that both μ i and k e influence the NEIK significantly and the decrease of either these two parameters enhances the NEIK effect.

  12. A Rapid and Direct Sensitive Spectrophotometric Method for the Determination of Molybdenum(VI using Gallacetophenone Phenylhydrazone with Application to Alloy Steel Samples

    Directory of Open Access Journals (Sweden)

    D. Venkataramana Reddy

    2011-01-01

    Full Text Available A rapid, sensitive and fairly selective spectrophotometric method has been developed for the determination of molybdenum(VI using gallacetophenone phenylhydrazone (GPPH as an analytical reagent. The GPPH forms an orange red species of molybdenum(VI at a pH range of 3.0-4.0 and the complex is soluble in 20% ethanol. The Mo(VI-GPPH complex shows maximum absorbance at 375 nm with molar absorptivity and Sandellʼs sensitivity being 1.539x104 L/mol cm and 1.5x10-3 μg cm-2 respectively. The system obeys Beerʼs law in the range of 1.0-6.0 μg/mL. The repeatability of the method was checked by finding the relative standard deviation. The composition of the Mo(VI-GPPH complex is established as 1:2 by slope analysis method. The instability constant of the complex calculated from Edmond and Birnbaumʼs method is 6.785x10-8 at room temperature. The interfering effect of various cations and anions has also been studied. The method has been applied for the determination of Mo(VI in alloy steel samples.

  13. Surface Modification of Light Alloys by Low-Energy High-Current Pulsed Electron Beam

    Directory of Open Access Journals (Sweden)

    X. D. Zhang

    2012-01-01

    Full Text Available This paper reviews results obtained by the research groups developing the low-energy high-current pulsed electron beam (LEHCPEB in Dalian (China and Metz (France on the surface treatment of light alloys. The pulsed electron irradiation induces an ultra-fast thermal cycle at the surface combined with the formation of thermal stress and shock waves. As illustrated for Mg alloys and Ti, this results in deep subsurface hardening (over several 100 μm which improves the wear resistance. The analysis of the top surface melted surface of light alloys also often witnesses evaporation and condensation of chemical species. This phenomenon can significantly modify the melt chemistry and was also suggested to lead to the development of specific solidification textures in the rapidly solidified layer. The potential use of the LEHCPEB technique for producing thermomechanical treatments under the so-called heating mode and, thus, modify the surface crystallographic texture, and enhance solid-state diffusion is also demonstrated in the case of the FeAl intermetallic compound.

  14. Nickel speciation in cement-stabilized/solidified metal treatment filtercakes

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Amitava, E-mail: reroy@lsu.edu [J. Bennett Johnston, Sr., Center for Advanced Microstructures and Devices, Louisiana State University, Baton Rouge, LA 70806, USA (United States); Stegemann, Julia A., E-mail: j.stegemann@ucl.ac.uk [Centre for Resource Efficiency & the Environment, Department of Civil, Environmental & Geomatic Engineering, University College London, Chadwick Building, Gower Street, London WC1E 6BT, UK (United Kingdom)

    2017-01-05

    Highlights: • XAS shows the same Ni speciation in untreated and stabilized/solidified filtercake. • Ni solubility is the same for untreated and stabilized/solidified filtercake. • Leaching is controlled by pH and physical encapsulation for all binders. - Abstract: Cement-based stabilization/solidification (S/S) is used to decrease environmental leaching of contaminants from industrial wastes. In this study, two industrial metal treatment filtercakes were characterized by X-ray diffractometry (XRD), thermogravimetric and differential thermogravimetric analysis (TG/DTG) and Fourier transform infrared (FTIR); speciation of nickel was examined by X-ray absorption (XAS) spectroscopy. Although the degree of carbonation and crystallinity of the two untreated filtercakes differed, α-nickel hydroxide was identified as the primary nickel-containing phase by XRD and nickel K edge XAS. XAS showed that the speciation of nickel in the filtercake was unaltered by treatment with any of five different S/S binder systems. Nickel leaching from the untreated filtercakes and all their stabilized/solidified products, as a function of pH in the acid neutralization capacity test, was essentially complete below pH ∼5, but was 3–4 orders of magnitude lower at pH 8–12. S/S does not respeciate nickel from metal treatment filtercakes and any reduction of nickel leaching by S/S is attributable to pH control and physical mechanisms only. pH-dependent leaching of Cr, Cu and Ni is similar for the wastes and s/s products, except that availability of Cr, Cu and Zn at decreased pH is reduced in matrices containing ground granulated blast furnace slag.

  15. Filling of recovered mining areas using solidifying backfill

    Directory of Open Access Journals (Sweden)

    Zeman Róbert

    2001-12-01

    Full Text Available The aim of this article is to explore the possibilities for filling recovered mining areas using solidifying backfill .The article describes the preparation of the backfill (backfill formulation with an eventual application using low quality sands, wastes from treatment plants and ash from power plants etc now to transport it as well as its application in practice. Advantageous and disadvantageous of this method are also mentioned.Several factors must be taken info consideration during the preparation process of the backfill mixture. Firstly, the quantities of each individual component must be constantly regulated. Secondly, the properties of each component must be respected. In addition, the needs of the pipeline transport system and the specific conditions of the recovered area to be filled must also be considered.Hydraulic transport and pneumo-hydraulic pipeline transport are used for handling the backfill. Pumps for transporting the solidifying backfill have to carry out demanding tasks.Due to the physical-mechanical properties of the backfill, only highly powerful pumps can be considered. Piston type pumps such as Abel Simplex and Duplex pumps with capacities of up to 100 m3.h-1 and operating pressures of up to 16 MPa would be suitable.This method has been applied abroad for different purposes. For example, solid backfill was used in the Hamr mine during exploitation of uranium using the room-and-pillar system mining method.In the Ostrava–Karvina Coal field, backfill was used in decontamination work, filling areas in a zone of dangerous deformations and for creating a dividing stratum during thick seam mining.Research info the use of solidifying backfill was also done in the Walsum mine in Germany. The aim of this research was:- to investigate the possibilities of filling a collapsing area in a working face using a solidifying mixture of power plant ash and water,- to verify whether towing pipelines proposed by the DMT corporation would be

  16. Detection of free liquid in containers of solidified radioactive waste

    Science.gov (United States)

    Greenhalgh, W.O.

    Nondestructive detection of the presence of free liquid within a sealed enclosure containing solidified waste is accomplished by measuring the levels of waste at two diametrically opposite locations while slowly tilting the enclosure toward one of said locations. When the measured level remains constant at the other location, the measured level at said one location is noted and any measured difference of levels indicates the presence of liquid on the surface of the solifified waste. The absence of liquid in the enclosure is verified when the measured levels at both locations are equal.

  17. Progress in research on cold crucible directional solidification of titanium based alloys

    Directory of Open Access Journals (Sweden)

    Chen Ruirun

    2014-07-01

    Full Text Available Cold crucible directional solidification (CCDS is a newly developed technique, which combines the advantages of the cold crucible and continuous melting. It can be applied to directionally solidify reactive, high purity and refractory materials. This paper describes the principle of CCDS and its characteristics; development of the measurement and numerical calculation of the magnetic field, flow field and temperature field in CCDS; and the CCDS of Ti based alloys. The paper also reviews original data obtained by some scholars, including the present authors, reported in separate publications in recent years. In Ti based alloys, Ti6Al4V, TiAl alloys and high Nb-containing TiAl alloys, have been directionally solidified in different cold crucibles. The crosssections of the cold crucibles include round, near rectangular and square with different sizes. Tensile testing results show that the elongation of directionally solidified Ti6Al4V can be improved to 12.7% from as cast 5.4%. The strength and the elongation of the directionally solidified Ti47Al2Cr2Nb and Ti44Al6Nb1.0Cr2.0V are 650 MPa/3% and 602.5 MPa/1.20%, respectively. The ingots after CCDS can be used to prepare turbine or engine blades, and are candidates to replace Ni super-alloy at temperatures of 700 to 900 °C.

  18. Corrosion behaviour of Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures

    Science.gov (United States)

    Li, C. L.; Wang, P.; Sun, S. Q.; Voisey, K. T.; McCartney, D. G.

    2016-10-01

    It has been extensively reported that Al-TM-RE amorphous alloy has excellent mechanical properties and corrosion resistance. In this paper, the corrosion behaviour of an Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures is investigated through electrochemical experiments and microscopy. Results show the effect of microstructure. Laser and electron beam surface melting processes produce rapidly solidified microstructures with different extents of passivation compared to the as-cast alloy. An amorphous surface layer produced by these surface treatments had superior corrosion resistance compared with the crystalline alloy. As-cast and laser treated Al86.0Co7.6Ce6.4 suffered localised corrosion in the Al/Al11Ce3 eutectic region whereas the amorphous material exhibited uniform corrosion. Compared with the electrochemical behaviour of AA2024 and Alclad 2024, the fully amorphous layer prepared by combined laser-electron beam treatment exhibited advantages such as the more negative corrosion potential, the higher pitting potential and the uniform corrosion mechanism, which indicates that this material is a potential anode candidate in the protection of AA2024.

  19. Studies of second phase particles in different zirconium alloys using extractive carbon replica and an electrolytic anodic dissolution procedure [rapid communication

    Science.gov (United States)

    Toffolon-Masclet, Caroline; Brachet, Jean-Christophe; Jago, Gilles

    2002-10-01

    Zirconium alloys are widely studied for applications as cladding tubes and structural components of PWR fuel assemblies. Due to their influence on some of the alloys properties (corrosion resistance, irradiation growth, …), the crystallographic structure and the chemical stoichiometry of the second phase particles (SPP) precipitated in these alloys have to be well established. The aim of this paper is to present the results obtained using two methods of SPP extractions. The first one, the extractive carbon replica method, allowed us to determine the chemical composition of SPP in different zirconium alloys: Zr-Sn-Fe-Cr (Zircaloy-4 ®), Zr-Sn-Fe-Cr-(V,Mo), Zr-Nb and Zr-Nb-Fe alloys. The second one, an anodic dissolution procedure of the matrix, is an interesting way of isolating SPP from the surrounding α-Zr matrix, giving access to a precise determination of the crystallographic structure and lattice parameters of the SPP by X-ray diffraction. This procedure was validated for Zy-4 by comparing the SPP size distribution obtained by extraction with that directly measured on a massive Zy-4 alloy (i.e. the SPP size distributions were the same for both measurements).

  20. Effects of leachate concentration on the integrity of solidified clay liners.

    Science.gov (United States)

    Xue, Qiang; Zhang, Qian

    2014-03-01

    This study aimed to evaluate the impact of landfill leachate concentration on the degradation behaviour of solidified clay liners and to propose a viable mechanism for the observed degradation. The results indicated that the unconfined compressive strength of the solidified clay decreased significantly, while the hydraulic conductivity increased with the leachate concentration. The large pore proportion in the solidified clay increased and the sum of medium and micro pore proportions decreased, demonstrating that the effect on the solidified clay was evident after the degradation caused by exposure to landfill leachate. The unconfined compressive strength of the solidified clay decreased with increasing leachate concentration as the leachate changed the compact structure of the solidified clay, which are prone to deformation and fracture. The hydraulic conductivity and the large pore proportion of the solidified clay increased with the increase in leachate concentration. In contrast, the sum of medium and micro pore proportions showed an opposite trend in relation to leachate concentration, because the leachate gradually caused the medium and micro pores to form larger pores. Notably, higher leachate concentrations resulted in a much more distinctive variation in pore proportions. The hydraulic conductivity of the solidified clay was closely related to the size, distribution, and connection of pores. The proportion of the large pores showed a positive correlation with the increase of hydraulic conductivity, while the sum of the proportions of medium and micro pores showed a negative correlation.

  1. Enhanced Magnetic Properties of Nd15Fe77B8 Alloy Powders Produced by Melt-Spinning Technique

    Science.gov (United States)

    Öztürk, Sultan; İcin, Kürşat; Öztürk, Bülent; Topal, Uğur; Odabaşı, Hülya Kaftelen; Göbülük, Metin; Cora, Ömer Necati

    2017-10-01

    Rapidly solidified Nd15Fe77B8 alloy powders were produced by means of melt-spinning method in high-vacuum atmosphere to achieve improved magnetic and thermal properties. To this goal, a vacuum milling apparatus was designed and constructed to ball-mill the melt-spun powders in a surfactant active atmosphere. Various milling times were experimented to reveal the effect of the milling time on the mean particle size and other size-dependent properties such as magnetism and Curie temperature. Grain structure, cooling rate, and phase structure of the produced powders were also investigated. The Curie points shifted to higher temperatures from the ingot condition to surfactant active ball-milling and the values for Nd15Fe77B8 ingot alloy, melt-spun powders, and surfactant active ball-milled powders were 552 K, 595 K, and 604 K (279 °C, 322 °C, and 331 °C), respectively. It was noted that the surfactant active ball-milling process improved the magnetic and thermal properties of melt-spun Nd15Fe77B8 alloy powders. Compared to relevant literature, the coercivity of powders increased significantly with increasing milling time and decreasing in powder size. The coercivity value as high as 3427 kA m-1 was obtained.

  2. Building towers, domes, and arches by self-organized solidifying flows

    Science.gov (United States)

    Chopin, Julien

    2013-03-01

    We demonstrate that a wide variety of delicate solid structures from slender towers to arches, and chiral pagodas can be created by simply pouring a mixture of grains and water on a liquid absorbing substrate [Phys. Rev. Lett. 107, 208304 (2011)]. The same suspension poured on a solid substrate would form a featureless puddle or a pile with an angle of repose. However, an absorbing substrate can quickly drain the liquid from the suspension, rapidly causing the solidification of the fluid into a mechanically stable structure. In a dripping regime, successive drops are observed to jam rapidly upon impact literally stacking on top of each other forming slender granular towers. In a jetting regime and using a moving substrate, the jet is found to bounce on and off the substrate forming regular arches. We will discuss the subtle interplay of the incoming flux of the granular suspension, the drainage efficiency of the substrate, and the mechanical properties of the solid structure. The drainage driven jamming of granular suspensions gives a new route to shape cohesive granular materials and, from a broader perspective, demonstrates the potential a solidifying fluid spreading on a substrate to create new morphologies harder to achieve by other techniques. Applications to surface patterning, rheology of dense suspension and mechanics of wet granular materials will be discussed.

  3. Structure fields in the solidifying cast iron roll

    Directory of Open Access Journals (Sweden)

    W.S. Wołczyński

    2010-01-01

    Full Text Available Some properties of the rolls depend on the ratio of columnar structure area to equiaxed structure area created during roll solidification. The transition is fundamental phenomenon that can be apply to characterize massive cast iron rolls produced by the casting house. As the first step of simulation, a temperature field for solidifying cast iron roll was created. The convection in the liquid is not comprised since in the first approximation, the convection does not influence the studied occurrence of the (columnar to equiaxed grains transition in the roll. The obtained temperature field allows to study the dynamics of its behavior observed in the middle of the mould thickness. This midpoint of the mould thickness was treated as an operating point for the transition. A full accumulation of the heat in the mould was postulated for the transition. Thus, a plateau at the curve was observed at the midpoint. The range of the plateau existence corresponded to the incubation period , that appeared before fully equiaxed grains formation. At the second step of simulation, behavior of the thermal gradients field was studied. Three ranges within the filed were visible: EC→EC→EC→EC→(tTECtt↔RERCtt↔a/ for the formation of columnar structure (the C – zone: ( and 0>>T&0>>=−>−=REREttGttG.The columnar structure formation was significantly slowed down during incubation period. It resulted from a competition between columnar growth and equiaxed growth expected at that period of time. The 0≈=−=RERCttGttG relationship was postulated to correspond well with the critical thermal gradient, known in the Hunt’s theory. A simulation was performed for the cast iron rolls solidifying as if in industrial condition. Since the incubation divides the roll into two zones: C and E; (the first with columnar structure and the second with fully equiaxed structure some experiments dealing with solidification were made on semi-industrial scale.

  4. Study of Fatigue and Fracture Behavior of Cr-Based Alloys and Intermetallic Materials

    Energy Technology Data Exchange (ETDEWEB)

    He, YH

    2001-01-31

    The microhardness, and tensile and fracture-toughness properties of drop-cast and directionally-solidified Cr-9.25 at.% (atomic percent) Ta alloys have been investigated. Directional solidification was found to soften the alloy, which could be related to the development of equilibrium and aligned microstructures. It was observed that the tensile properties of the Cr-Ta alloys at room and elevated temperatures could be improved by obtaining aligned microstructures. The directionally-solidified alloy also showed increased fracture toughness at room temperature. This trend is mainly associated with crack deflection and the formation of shear ribs in the samples with aligned microstructures. The sample with better-aligned lamellar exhibits greater fracture toughness.

  5. Beta-Tin Grain Formation in Aluminum-Modified Lead-Free Solder Alloys

    Science.gov (United States)

    Reeve, Kathlene N.; Handwerker, Carol A.

    2018-01-01

    The limited number of independent β-Sn grain orientations that typically form during solidification of Sn-based solders and the resulting large β-Sn grain size have major effects on overall solder performance and reliability. This study analyzes whether additions of Al to Sn-Cu and Sn-Cu-Ag alloys can be used to change the grain size, morphology, and twinning structures of atomized (as-solidified) and re-melted (reflowed) β-Sn dendrites as determined using scanning electron microscopy and electron backscatter diffraction for as-solidified and reflow cycled (20-250°C, 1-5 cycles) Sn-Cu-Al and Sn-Ag-Cu-Al drip atomized spheres (260 μm diameter). The resulting microstructures were compared to as-solidified and reflow cycled Sn-Ag-Cu spheres (450 μm diameter) as well as as-solidified Sn-Ag-Cu, Sn-Cu, and Sn-Ag microstructures from the literature. Previous literature observations reporting reductions in undercooling and β-Sn grain size with Al micro-alloying additions could not be correlated to the presence of the Cu9Al4 phase or Al solute. The as-solidified spheres displayed no change in β-Sn dendrite structure or grain size when compared to non-Al-modified alloys, and the reflow cycled spheres produced high undercoolings (22-64°C), indicating a lack of potent nucleation sites. The current findings highlighted the role of Ag in the formation of the interlaced twinning structure and demonstrated that with deliberate compositional choices, formation of the alloy's β-Sn grain structure (cyclical twinning versus interlaced twinning) could be influenced, in both the as-solidified and reflow cycled states, though still not producing the fine-grain sizes and multiple orientations desired for improved thermomechanical properties.

  6. Mechanism for Formation of Lamellar Constituents in Grain-Refined Pd-Cu-Ga Dental Alloys

    OpenAIRE

    Brantley, William A.; Cai, Zhuo; Mitchell, John C.; Vermilyea, Stanley G.

    1997-01-01

    Grain-refined Pd-Cu-Ga dental alloys solidify with a lamellar microstructural constituent that affects a variety of clinically relevant properties. While formation of this constituent has been attributed to eutectic solidification, an alternative mechanism of discontinuous precipitation has been proposed. Using a representative grain-refined Pd-Cu-Ga dental alloy, casting procedures involving two different rates of solidification were used: (a) A standard thin-walled coping configuration for ...

  7. Modeling studies on divorced eutectic formation of high pressure die cast magnesium alloy

    Directory of Open Access Journals (Sweden)

    Meng-wu Wu

    2018-01-01

    Full Text Available The morphology and content of the divorced eutectic in the microstructure of high pressure die casting (HPDC magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA (Cellular Automaton model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs (Externally Solidified Crystals which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg17Al12 phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.

  8. Fabrication of fine spongy nanoporous Ag-Au alloys with improved catalysis properties

    Directory of Open Access Journals (Sweden)

    Cuiting Li

    2017-12-01

    Full Text Available Fine NP-AgAu (nanoporous AgAu alloys with spongy structure was fabricated by chemical dealloying from rapidly solidified amorphous precursors Ag38.75−xCu38.75Si22.5Aux (x=0, 0.5, 1 and 5. The results indicate that the addition of small content Au in precursor can refine both the ligaments and pores obviously. Among the present components of the precursors, NP-AgAu alloys dealloying from Ag37.75Cu38.75Si22.5Au1 had the finest spongy structure. The size of pores was 5–10 nm and the grain size of ligaments was 10–20 nm. It also had the highest surface area of 106.83 m2g−1 and the best catalytic activity towards electro-oxidation of formaldehyde with the peak current of 665 mA mg−1.

  9. XRD and EBSD Measurements of Directional Solidification Fe-C Eutectic Alloy

    Directory of Open Access Journals (Sweden)

    Trepczyńska-Łent M.

    2016-12-01

    Full Text Available In a vacuum Bridgman-type furnace, under an argon atmosphere, directionally solidified sample of Fe - C alloy was produced. The pulling rate was v = 83 μm/s (300 mm/h and constant temperature gradient G = 33,5 K/mm. The microstructure of the sample was examined on the longitudinal section using an Optical Microscope and Scanning Electron Microscope. The X-ray diffraction and electron backscatter diffraction technique (EBSD have been used for the crystallographic analysis of carbide particles in carbide eutectic. The X-ray diffraction was made parallel and perpendicular to the axis of the goniometer. The EBSD shows the existence of iron carbide Fe3C with orthorhombic and hexagonal structure. Rapid solidification may cause a deformation of the lattice plane which is indicated by different values of the lattice parameters. Such deformation could also be the result of directional solidification. Not all of the peaks in X–ray diffractograms were identified. They may come from other iron carbides. These unrecognized peaks may also be a result of the residual impurity of alloy.

  10. Liquid-liquid phase separation of freely falling undercooled ternary Fe-Cu-Sn alloy

    Science.gov (United States)

    Wang, W. L.; Wu, Y. H.; Li, L. H.; Zhai, W.; Zhang, X. M.; Wei, B.

    2015-11-01

    The active modulation and control of the liquid phase separation for high-temperature metallic systems are still challenging the development of advanced immiscible alloys. Here we present an attempt to manipulate the dynamic process of liquid-liquid phase separation for ternary Fe47.5Cu47.5Sn5 alloy. It was firstly dispersed into numerous droplets with 66 ~ 810 μm diameters and then highly undercooled and rapidly solidified under the containerless microgravity condition inside drop tube. 3-D phase field simulation was performed to explore the kinetic evolution of liquid phase separation. Through regulating the combined effects of undercooling level, phase separation time and Marangoni migration, three types of separation patterns were yielded: monotectic cell, core shell and dispersive structures. The two-layer core-shell morphology proved to be the most stable separation configuration owing to its lowest chemical potential. Whereas the monotectic cell and dispersive microstructures were both thermodynamically metastable transition states because of their highly active energy. The Sn solute partition profiles of Fe-rich core and Cu-rich shell in core-shell structures varied only slightly with cooling rate.

  11. Liquid-liquid phase separation of freely falling undercooled ternary Fe-Cu-Sn alloy

    Science.gov (United States)

    Wang, W .L.; Wu, Y. H.; Li, L. H.; Zhai, W.; Zhang, X. M.; Wei, B.

    2015-01-01

    The active modulation and control of the liquid phase separation for high-temperature metallic systems are still challenging the development of advanced immiscible alloys. Here we present an attempt to manipulate the dynamic process of liquid-liquid phase separation for ternary Fe47.5Cu47.5Sn5 alloy. It was firstly dispersed into numerous droplets with 66 ~ 810 μm diameters and then highly undercooled and rapidly solidified under the containerless microgravity condition inside drop tube. 3-D phase field simulation was performed to explore the kinetic evolution of liquid phase separation. Through regulating the combined effects of undercooling level, phase separation time and Marangoni migration, three types of separation patterns were yielded: monotectic cell, core shell and dispersive structures. The two-layer core-shell morphology proved to be the most stable separation configuration owing to its lowest chemical potential. Whereas the monotectic cell and dispersive microstructures were both thermodynamically metastable transition states because of their highly active energy. The Sn solute partition profiles of Fe-rich core and Cu-rich shell in core-shell structures varied only slightly with cooling rate. PMID:26552711

  12. Numerical simulation on directional solidification of Al-Ni-Co alloy based on FEM

    Directory of Open Access Journals (Sweden)

    Yang Zhili

    2010-02-01

    Full Text Available The ratio, of the temperature gradient at the solidification front to the solidification rate of solid-liquid interface, plays a large part in columnar grain growth. The transient temperature fields of directional solidification of Al-Ni-Co alloy were studied by employing a finite element method. The temperature gradient at the solidification front and the solidification rate were analyzed for molten steels pouring at different temperatures. The results show that with different initial pouring temperatures, the individual ratio of the temperature gradient at solidification front to the solidification rate soars up in the initial stage of solidification, then varies within 2,000-6,000 ℃·s·cm-2, and finally goes down rapidly and even tend to be closed to each other when the solidification thickness reaches 5-6 cm. The simulation result is consistent with the practical production which can provide an available reference for process optimization of directional solidified Al-Ni-Co alloy.

  13. Controlled Directional Solidification of Aluminum - 7 wt Percent Silicon Alloys: Comparison Between Samples Processed on Earth and in the Microgravity Environment Aboard the International Space Station

    Science.gov (United States)

    Grugel, Richard N.; Tewari, Surendra N.; Erdman, Robert G.; Poirier, David R.

    2012-01-01

    An overview of the international "MIcrostructure Formation in CASTing of Technical Alloys" (MICAST) program is given. Directional solidification processing of metals and alloys is described, and why experiments conducted in the microgravity environment aboard the International Space Station (ISS) are expected to promote our understanding of this commercially relevant practice. Microstructural differences observed when comparing the aluminum - 7 wt% silicon alloys directionally solidified on Earth to those aboard the ISS are presented and discussed.

  14. Particle Trapping and Banding in Rapid Colloidal Solidification

    KAUST Repository

    Elliott, J. A. W.

    2011-10-11

    We derive an expression for the nonequilibrium segregation coefficient of colloidal particles near a moving solid-liquid interface. The resulting kinetic phase diagram has applications for the rapid solidification of clay soils, gels, and related colloidal systems. We use it to explain the formation of bandlike defects in rapidly solidified alumina suspensions. © 2011 American Physical Society.

  15. A new technology for concentrating and solidifying liquid LLRW

    Energy Technology Data Exchange (ETDEWEB)

    Newell, N. [TMC, Inc., Portland, OR (United States); Osborn, M.W.; Carey, C.C. [Oregon Health Sciences Univ., Portland, OR (United States)] [and others

    1995-12-31

    One of the unsolved problem areas of low level radioactive waste management is the radiolabeled material generated by life sciences research and clinical diagnostics. In hundreds of academic, biotechnology, and pharmaceutical institutions, there exists large amounts of both aqueous and organic solutions containing radioactively labeled nucleic acids, proteins, peptides, and their monomeric components. We have invented a generic slurry capable of binding all these compounds, thus making it possible to concentrate and solidify the radioactive molecules into a very small and lightweight material. The slurry can be contained in both large and small disposal plastic devices designed for the size of any particular operation. The savings in disposal costs and convenience of this procedure is a very attractive alternative to the present methods of long and short term storage. Additionally, the slurry can remove radiolabeled biological compounds from organic solvents, thus solving the major problem of {open_quotes}mixed{close_quotes} waste. We are now proceeding with the field application stage for the testing of these devices and anticipate widespread use of the process. We also are exploring the use of the slurry on other types of liquid low level radioactive waste.

  16. Experimental Study and Application of Inorganic Solidified Foam Filling Material for Coal Mines

    National Research Council Canada - National Science Library

    Hu Wen; Duo Zhang; Zhijin Yu; Xuezhao Zheng; Shixing Fan; Bin Laiwang

    2017-01-01

    .... Building an airtight wall is an effective measure for controlling air leakage. A new type of inorganic solidified foam-filled material was developed and its physical and chemical properties were analyzed experimentally...

  17. Sinterable Ceramic Powders from Laser Heated Gas Phase Reactions and Rapidly Solidified Ceramic Materials.

    Science.gov (United States)

    1984-07-01

    Gattuso, T. R., Meunier, M., Adler, D., and Haggerty, J. S., "IR Laser- Induced Deposition of Silicon Thin Films ", to be published in the Proceedings of...and Thin Films by Laser Induced Gas Phase Reactions", presented at the Nineteenth University Conference on Ceramic Science, Emergent Process Methods... Silicon Carbonitrides from Monomeric Organosilicon Precursors". To be presented at the 1983 Annual Meeting of the American Ceramic Society, April 1983

  18. The relation between experiments and modeling of rapidly solidified 12Cr-Mo-V stainless steel

    DEFF Research Database (Denmark)

    Pryds, Nini; Hattel, Jesper Henri

    1998-01-01

    Solidification during melt spinning of a 12Cr-Mo-V stainless steel has been experimentally studied and numerically simulated. The resulting microstructures have been related to the unknown parameter h, i.e. the heat transfer coefficient between the substrate and the melt, by fitting the heat flow...... of metastable austenite as the primary phase near the chill side of the ribbon. Upon quenching to room temperature, this austenite transformed into martensite. At a distance of about 15 mu m from the chill surface, the growth velocity of the solid/liquid interface decreased (

  19. Microstructural evolution in a rapidly solidified Al-4mass%Fe droplet

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong-Gyoon (Department of Materials Science and Engineering, Kunsan National University, Kunsan 573-360 (Korea, Republic of)); Shin, Seong-Ho (Central Laboratory, Sammi Special Steel Company, Changwon 641-050 (Korea, Republic of)); Suzuki, Toshio (Engineering Research Institute, The University of Tokyo, 2-11-16 Yayoi, Bunkyo-ku, Tokyo 113 (Japan)); Umeda, Takateru (Department of Metallurgy, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113 (Japan))

    1994-05-15

    A two-dimensional non-newtonian numerical analysis on the solidification of Al-4mass%Fe droplet was represented which includes the transition between the partitionless and partitioned solidification modes. It was shown that, instead of the banded-structure formation, a strong instability on the macroscopic solid-liquid interface occurs in the transition range. The patterns predicted as functions of the initial undercooling and the droplet size were compared with the microstructures of the gas-atomized Al-4mass%Fe powders. ((orig.))

  20. Surface modification induced phase transformation and structure variation on the rapidly solidified recast layer of titanium

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, Ming-Hung [Department of Mechanical Engineering and Graduate Institute of Mechanical and Precision Engineering, National Kaoshiung University of Applied Sciences, Kaoshiung 807, Taiwan (China); School of Dentistry, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Haung, Chiung-Fang [School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Division of Family and Operative Dentistry, Department of Dentistry, Taipei Medical University Hospital, Taipei 110, Taiwan (China); Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China); Shyu, Shih-Shiun [Department of Dentistry, Taipei Tzu Chi Hospital, Buddhist Tzu Chi Medical Foundation, New Taipei City 231, Taiwan (China); Chou, Yen-Ru [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China); Graduate Institute of Biomedical Materials and Tissue Engineering, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Research Center for Biomedical Implants and Microsurgery Devices, Taipei Medical University, Taipei 110, Taiwan (China); Lin, Ming-Hong [Department of Mechanical Engineering and Graduate Institute of Mechanical and Precision Engineering, National Kaoshiung University of Applied Sciences, Kaoshiung 807, Taiwan (China); Peng, Pei-Wen, E-mail: apon@tmu.edu.tw [School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); and others

    2015-08-15

    In this study, neodymium-doped yttrium orthovanadate (Nd:YVO{sub 4}) as a laser source with different scanning speeds was used on biomedical Ti surface. The microstructural and biological properties of laser-modified samples were investigated by means of optical microscope, electron microscope, X-ray diffraction, surface roughness instrument, contact angle and cell cytotoxicity assay. After laser modification, the rough volcano-like recast layer with micro-/nanoporous structure and wave-like recast layer with nanoporous structure were generated on the surfaces of laser-modified samples, respectively. It was also found out that, an α → (α + rutile-TiO{sub 2}) phase transition occurred on the recast layers of laser-modified samples. The Ti surface becomes hydrophilic at a high speed laser scanning. Moreover, the cell cytotoxicity assay demonstrated that laser-modified samples did not influence the cell adhesion and proliferation behaviors of osteoblast (MG-63) cell. The laser with 50 mm/s scanning speed induced formation of rough volcano-like recast layer accompanied with micro-/nanoporous structure, which can promote cell adhesion and proliferation of MG-63 cell on Ti surface. The results indicated that the laser treatment was a potential technology to enhance the biocompatibility for titanium. - Highlights: • Laser induced the formation of recast layer with micro-/nanoporous structure on Ti. • An α → (α + rutile-TiO{sub 2}) phase transition was observed within the recast layer. • The Ti surface becomes hydrophilic at a high speed laser scanning. • Laser-modified samples exhibit good biocompatibility to osteoblast (MG-63) cell.

  1. Thermosolutal convection during cellular arrayed growth of Pb-Sn alloys

    Science.gov (United States)

    Tewari, S. N.; Shah, Rajesh; Chopra, M. A.

    1993-01-01

    Thermosolutal convection caused by the solute build up ahead of the growing arrays of cells and dendrites results in macrosegregation along the length of the Pb-Sn alloy (10 to 58 wt pct Sn) specimens when they are directionally solidified in a positive thermal gradient (melt on top, solid below, and gravity pointing down). At a constant thermal gradient, the extent of macrosegregation increases with decreasing growth speed as the microstructure changes from dendritic, to cellular and to planar. An empirical parameter, effective partition coefficient, obtained from the dependence of the longitudinal macrosegregation on fraction distance solidified can be used to represent the extent of macrosegregation.

  2. To eliminate the composition transient zone in directional solidification of TiAl alloys

    Science.gov (United States)

    Zhang, C. J.; Xu, D. M.; Fu, H. Z.; Bi, W. S.; Su, Y. Q.; Guo, J. J.

    2008-07-01

    The technique of directional solidification (DS) with cold-crucible and seeding is used to control the lamellar orientations in the solidified structures of TiAl alloys. However, the concentration transient zone (CTZ), a characteristic of alloy DS, may result in failure of the structure control because the CTZ separates the seed and the directionally solidified peritectic structure of TiAl alloys due to the β-phase formation. A composition adjusting method is proposed to eliminate the CTZ in this paper. Measurements were carried out to determine the macro-composition distributions in the directionally solidified Ti-Al%-Si% samples with and without the composition adjustment. The CTZ length measured in the directionally solidified sample without composition adjustment shows to be comparable to that predicted by a zone-melting-equivalent modeling performed in the present work. The experimental results for the CTZ control in zone-melting-like DS process with a cold crucible are exhibited. These results show that the CTZ control is feasible.

  3. Gusev Rocks Solidified from Lava (Approximate True Color)

    Science.gov (United States)

    2006-01-01

    In recent weeks, as NASA's Mars Exploration Rover Spirit has driven through the basin south of 'Husband Hill,' it has been traversing mainly sand and dune deposits. This week, though, Spirit has been maneuvering along the edge of an arc-shaped feature called 'Lorre Ridge' and has encountered some spectacular examples of basaltic rocks with striking textures. This panoramic camera (Pancam) image shows a group of boulders informally named 'FuYi.' These basaltic rocks were formed by volcanic processes and may be a primary constituent of Lorre Ridge and other interesting landforms in the basin. Spirit first encountered basalts at its landing site two years ago, on a vast plain covered with solidified lava that appeared to have flowed across Gusev Crater. Later, basaltic rocks became rare as Spirit climbed Husband Hill. The basaltic rocks that Spirit is now seeing are interesting because they exhibit many small holes or vesicles, similar to some kinds of volcanic rocks on Earth. Vesicular rocks form when gas bubbles are trapped in lava flows and the rock solidifies around the bubbles. When the gas escapes, it leaves holes in the rock. The quantity of gas bubbles in rocks on Husband Hill varies considerably; some rocks have none and some, such as several here at FuYi, are downright frothy. The change in textures and the location of the basalts may be signs that Spirit is driving along the edge of a lava flow. This lava may be the same as the basalt blanketing the plains of Spirit's landing site, or it may be different. The large size and frothy nature of the boulders around Lorre Ridge might indicate that eruptions once took place at the edge of the lava flow, where the lava interacted with the rocks of the basin floor. Scientists hope to learn more as Spirit continues to investigate these rocks. As Earth approaches the Chinese New Year (The Year of the Dog), the Athena science team decided to use nicknames representing Chinese culture and geography to identify rocks and

  4. Microstructure and microhardness evolution of melt-spun Al-Si-Cu alloy

    Science.gov (United States)

    Ahmed, Emad M.; Ebrahim, M. R.

    2014-04-01

    Al-11 wt.% Si-11 wt.% Cu (11.29 at.% Si-5.1 at.% Cu) melt was rapidly solidified into ribbons and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and microhardness technique. The Rietveld X-ray diffraction analysis was applied successfully to analyze the microstructure and phase precipitations. The high cooling rate obtained in rapid solidification has a significant influence on the microstructure and microhardness of this alloy. On the basis of the Al peaks shift measured in the XRD scans, a solid solubility extension value of 3.95 at.% Si and 3.54 at.% Cu in α-Al were determined. No XRD peaks of the Si phase have been detected. XRD peaks of the intermetallic Al2Cu phase have been observed clearly with estimated content of 12.6 wt.%. During prolonged annealing process at 350°C/25 h, XRD peaks of the Si phase clearly appeared with estimated content of 8.6 wt.% and, moreover, the Al2Cu phase content increased to 16 wt.%. The estimated crystallite size and micro-strain % of α-Al are 30 nm and 0.056, respectively. The melt-spun wheel side ribbon represents ultra-fine microstructure with particles size less than 1μm and exhibits enhancement of hardness to 241 HV. Hardness has further increased to 291 HV during heat treatment (150°C/12 h). Rapid solidification exhibited a great influence on microstructure and microhardness of the Al-Si-Cu alloy.

  5. Research regarding the formation of micropores in a Ni-Ti-C alloy during directional solidification under vacuum

    OpenAIRE

    Daoxin, J.; Lecomte-Beckers, Jacqueline

    1982-01-01

    The aim of this experiment was to study the origin and formation of microporosities in a Ni-5% Ti-0.2% C alloy which has been solidified and quenched, and to compare it to the previously developed mathematical model. In the selected alloy, the porosity may result from gases formed during solidification (for example by chemical reaction). The results show that solidification conditions influence microporosity formation through the fraction eutectic and this suggests that it is possible to rela...

  6. Amorphous and nanocrystalline phase formation in highly-driven Al-based binary alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kalay, Yunus Eren [Iowa State Univ., Ames, IA (United States)

    2009-01-01

    Remarkable advances have been made since rapid solidification was first introduced to the field of materials science and technology. New types of materials such as amorphous alloys and nanostructure materials have been developed as a result of rapid solidification techniques. While these advances are, in many respects, ground breaking, much remains to be discerned concerning the fundamental relationships that exist between a liquid and a rapidly solidified solid. The scope of the current dissertation involves an extensive set of experimental, analytical, and computational studies designed to increase the overall understanding of morphological selection, phase competition, and structural hierarchy that occurs under far-from equilibrium conditions. High pressure gas atomization and Cu-block melt-spinning are the two different rapid solidification techniques applied in this study. The research is mainly focused on Al-Si and Al-Sm alloy systems. Silicon and samarium produce different, yet favorable, systems for exploration when alloyed with aluminum under far-from equilibrium conditions. One of the main differences comes from the positions of their respective T0 curves, which makes Al-Si a good candidate for solubility extension while the plunging T0 line in Al-Sm promotes glass formation. The rapidly solidified gas-atomized Al-Si powders within a composition range of 15 to 50 wt% Si are examined using scanning and transmission electron microscopy. The non-equilibrium partitioning and morphological selection observed by examining powders at different size classes are described via a microstructure map. The interface velocities and the amount of undercooling present in the powders are estimated from measured eutectic spacings based on Jackson-Hunt (JH) and Trivedi-Magnin-Kurz (TMK) models, which permit a direct comparison of theoretical predictions. For an average particle size of 10 {micro}m with a Peclet number of ~0.2, JH and TMK deviate from

  7. Primary Crystals of AlfeMnSi Intermetallics in the Cast AlSi Alloys

    Directory of Open Access Journals (Sweden)

    Warmuzek M.

    2017-09-01

    Full Text Available In this paper the results of the microscopic observations of the intermetallic AlFeMnSi phases crystals formed in the liquid hypo- and eutectic AlSi alloys containing transition metals 3.0 wt.% Fe and 0.1, 0.5 and 2.0 wt.% Mn were presented. The crystals morphology has been revealed on both polished and deep etched microsections. The different stages of the primary AlFeMnSi phases particles formation in the solidifying alloy and their final morphology were shown as influenced by cooling rate and alloy chemical composition.

  8. Effect of Growth Rate on Elevated Temperature Plastic Flow and Room Temperature Fracture Toughness of Directionally Solidified NiAl-31Cr-3Mo

    Science.gov (United States)

    Whittenberger, J. Daniel; Raj, S. V.; Locci, I. E.; Salem, J. A.

    1999-01-01

    The eutectic system Ni-33Al-31Cr-3Mo was directionally solidified at rates ranging from 7.6 to 508 mm/h. Samples were examined for microstructure and alloy chemistry, compression tested at 1200 and 1300 K, and subjected to room temperature fracture toughness measurements. Lamellar eutectic grains were formed at 12.7 mm/h; however cellular structures with a radial eutectic pattern developed at faster growth rates. Elevated temperature compression testing between 10(exp -4) to 10(exp -7)/s did not reveal an optimum growth condition, nor did any single growth condition result in a significant fracture toughness advantage. The mechanical behavior, taken together, suggests that Ni-33Al-31Cr-3Mo grown at rates from 25.4 to 254 mm/h will have nominally equivalent properties.

  9. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  10. The Effects of Externally Solidified Product on Wave Celerity and Quality of Die Cast Products

    Energy Technology Data Exchange (ETDEWEB)

    Carroll Mobley; Yogeshwar Sahai; Jerry Brevick

    2003-10-10

    The cold chamber die casting process is used to produce essentially all the die cast aluminum products and about 50% of the die cast magnesium products made today. Modeling of the cold chamber die casting process and metallographic observations of cold chamber die cast products indicate that typically 5 to 20% of the shot weight is solidified in the shot sleeve before or during cavity filling. The protion of the resulting die casting which is solidified in the shot sleeve is referred to as externally solidified product, or, when identified as a casting defect, as cold flakes. This project was directed to extending the understanding of the effects of externally solidified product on the cold chamber die casting process and products to enable the production of defect-free die castings and reduce the energy associated with these products. The projected energy savings from controlling the fraction of externally solidified product in die cast components is 40 x 10 Btu through the year 2025.

  11. An Experimental Study on Solidifying Municipal Sewage Sludge through Skeleton Building Using Cement and Coal Gangue

    Directory of Open Access Journals (Sweden)

    Jiankang Yang

    2017-01-01

    Full Text Available The municipal sewage sludge typically has very high water content and low shear strength. Conventional methods of lime and cement solidification of municipal sewage sludge often suffer high cost, significant drying shrinkage, frequent cracking, high hydraulic conductivity, and low strength. To overcome these shortcomings, in this paper a skeleton-building method was used to solidify municipal sewage sludge in which coal gangue, cement and clay, and fiber were used as skeleton materials, cementation materials, and filling materials, respectively. Comprehensive laboratory tests including cracking, nitrogen adsorption, triaxial shearing, and permeability tests were performed to determine cracking, pore structure, shear strength, and hydraulic conductivity of municipal sewage sludge solidified with different proportions of coal gangue, cement, fiber, and clay. Based upon the experimental results, the mechanisms of the skeleton building using cement and coal gangue were discussed and factors controlling the mechanical and hydraulic behavior of the solidified soils were analyzed at both microscopic and macroscopic levels. Based upon the test results and analyses, recommendations were made for solidifying municipal sewage sludge through skeleton building using cement and coal gangue. The solidified soils have high soil strength, high resistance to cracking, and low hydraulic conductivity which are sufficient for being used as landfill liner.

  12. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Rieken, Joel [Iowa State Univ., Ames, IA (United States)

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  13. Leaching of heavy metals from solidified waste using Portland cement and zeolite as a binder.

    Science.gov (United States)

    Napia, Chuwit; Sinsiri, Theerawat; Jaturapitakkul, Chai; Chindaprasirt, Prinya

    2012-07-01

    This study investigated the properties of solidified waste using ordinary Portland cement (OPC) containing synthesized zeolite (SZ) and natural zeolite (NZ) as a binder. Natural and synthesized zeolites were used to partially replace the OPC at rates of 0%, 20%, and 40% by weight of the binder. Plating sludge was used as contaminated waste to replace the binder at rates of 40%, 50% and 60% by weight. A water to binder (w/b) ratio of 0.40 was used for all of the mixtures. The setting time and compressive strength of the solidified waste were investigated, while the leachability of the heavy metals was determined by TCLP. Additionally, XRD, XRF, and SEM were performed to investigate the fracture surface, while the pore size distribution was analyzed with MIP. The results indicated that the setting time of the binders marginally increased as the amount of SZ and NZ increased in the mix. The compressive strengths of the pastes containing 20 and 40wt.% of NZ were higher than those containing SZ. The compressive strengths at 28 days of the SZ solidified waste mixes were 1.2-31.1MPa and those of NZ solidified waste mixes were 26.0-62.4MPa as compared to 72.9MPa of the control mix at the same age. The quality of the solidified waste containing zeolites was better than that with OPC alone in terms of the effectiveness in reducing the leachability. The concentrations of heavy metals in the leachates were within the limits specified by the US EPA. SEM and MIP revealed that the replacement of Portland cement by zeolites increased the total porosity but decreased the average pore size and resulted in the better containment of heavy ions from the solidified waste. Copyright © 2012 Elsevier Ltd. All rights reserved.

  14. VANADIUM ALLOYS

    Science.gov (United States)

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  15. Estimation of Steel Solidified Layer Thickness, for Continuous Casting Control Purposes

    Directory of Open Access Journals (Sweden)

    Mihai MUNTEANU

    2008-08-01

    Full Text Available An important goal in continuous casting automation process rest in establishing a proper casting speed being able to assure a compromise between machine productivity and solidified skin cracking protection on the mould level. Contextually, this paper presents new solutions regarding solidified layer thickness estimation for steel continuous casting. The new model starts from actual stadium analysis and propose a solution for analytical model modification, in such a way that the model to approximate solidification dynamics at different casting speeds, using both important parameters for continuous casting process, meaning casting speed and time. A series of results obtained using numeric simulation are presented as a validation for proposed solution.

  16. A rapid extractive spectrophotometric determination of copper(II) in environmental samples, alloys, complexes and pharmaceutical samples using 4-[N,N(dimethyl)amino]benzaldehyde thiosemicarbazone.

    Science.gov (United States)

    Karthikeyan, J; Naik, P Parameshwara; Shetty, A Nityananda

    2011-05-01

    4-[N,N-(Dimethyl)amino]benzaldehyde thiosemicarbazone (DMABT) is proposed as an analytical reagent for the extractive spectrophotometric determination of copper(II). DMABT forms yellow colored complex with copper(II) in the pH range 4.4-5.4. Beer's law is obeyed in the concentration range up to 4.7 μg mL(-1). The optimum concentration range for minimum photometric error as determined by Ringbom plot method is 1.2-3.8 μg mL(-1). The yellowish Cu(II)-DMABT complex shows a maximum absorbance at 420 nm, with molar absorptivity of 1.72 × 10(4)dm(3) mol(-1) cm(-1) and Sandell's sensitivity of the complex obtained from Beer's data is 0.0036 μg cm(-2). The composition of the Cu(II)-DMABT complex is found to be 1:2 (M/L). The interference of various cations and anions in the method were studied. Thus the method can be employed for the determination of trace amount of copper(II) in water, alloys and other natural samples of significant importance.

  17. [Cracking in laser welds of dental Ni-Cr alloys. Effect of alloy composition].

    Science.gov (United States)

    Matsui, Y

    1990-06-01

    For the purpose of clarifying the effect of alloy compositions on cracking in laser welds of dental Ni-Cr alloys, 12 commercial and 11 experimental Ni-Cr alloys for crown and bridges were subjected to pulsed YAG laser spot welding, and their welds were investigated by optical and scanning electron microscopy, and EDX and thermal analysis methods. Main conclusions are as follows. 1. Cracks in laser welds were solidification cracks at grain boundaries in weld fusion zones. 2. In the case of commercial dental Ni-Cr alloys, a considerable number of eutectics enriched in Si, A1 and/or S were formed. Greater cracking susceptibility was interpreted by considering that these eutectics solidified at solidification temperatures far lower than the nominal solidus. 3. In the case of experimental Ni-Cr alloys with a small amount of eutectics, S and Si enhanced cracking sensitivity, but Mn reduced cracking. 4. The above results suggest that it is beneficial to the prevention or reduction of cracking to decrease harmful elements such as Si and S forming low solidification temperature eutectics or to add some elements such as Mn forming higher solidification temperature eutectics instead of lower ones.

  18. Optimization of Squeeze Casting for Aluminum Alloy Parts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    since it must remain open until the casting is solidified and pressure is maintained on the solidifying casting. Fanned gates, particularly on the smaller section castings avoid jetting effects at the ingate end. The fan type ingate helps accomplish a rapid fill without high velocities. The molten metal has to fill the cavity before localized solidification occurs. This is best accomplished with a larger ingate to attain rapid filling without excessive velocity or jetting that occurs at high metal velocities. Straight gates are prone to case jetting of the metal stream even a low velocities. Fanned gates allow use of higher fill velocity without excessive jetting. A higher metal pressure provides a more complete fill of the die including improved compensation for solidification shrinkage. With the proper filling pattern, ingates, overflows and die temperature for a given die, very good tensile properties can be attained in squeeze casting. In general, the smaller squeeze castings require higher die temperatures. Computer models using the UES Procast and MagmaSoft finite element software can, after suitable adjustments, predict the flow pattern in the die cavity.

  19. Alloy nanoparticle synthesis using ionizing radiation

    Science.gov (United States)

    Nenoff, Tina M [Sandia Park, NM; Powers, Dana A [Albuquerque, NM; Zhang, Zhenyuan [Durham, NC

    2011-08-16

    A method of forming stable nanoparticles comprising substantially uniform alloys of metals. A high dose of ionizing radiation is used to generate high concentrations of solvated electrons and optionally radical reducing species that rapidly reduce a mixture of metal ion source species to form alloy nanoparticles. The method can make uniform alloy nanoparticles from normally immiscible metals by overcoming the thermodynamic limitations that would preferentially produce core-shell nanoparticles.

  20. In-situ observation of porosity formation during directional solidification of Al-Si casting alloys

    Directory of Open Access Journals (Sweden)

    Zhao Lei

    2011-02-01

    Full Text Available In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si was made by using of micro-focus X-ray imaging. In both alloys, small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L interface and then grow and coagulate during solidification. Some pores can float and escape from the solidifying melt front at a relatively high velocity. At the end of solidification, the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy. This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys. The mechanism of the porosity formation is briefly discussed in this paper.

  1. Evaluation of Carbonation Effects on Cement-Solidified Contaminated Soil Used in Road Subgrade

    Directory of Open Access Journals (Sweden)

    Yundong Zhou

    2018-01-01

    Full Text Available Cement solidification/stabilization is widely used towards contaminated soil since it has a low price and significant improvement for the structural capacity of soil. To increase the usage of the solidified matrix, cement-solidified contaminated soil was used as road subgrade material. In this study, carbonation effect that reflected the durability on strength characteristics of cement-solidified contaminated soil and the settlement of pavement were evaluated through experimental and numerical analysis, respectively. According to results, compressive strengths of specimens with 1% Pb(II under carbonation and standard curing range from 0.44 MPa to 1.17 MPa and 0.14 MPa to 2.67 MPa, respectively. The relatively low strengths were attributed to immobilization of heavy metal, which consumed part of SiO2, Al2O3, and CaO components in the cement or kaolin and reduced the hydration and pozzolanic reaction materials. This phenomenon further decreased the strength of solidified soils. The carbonation depth of 1% Cu(II or Zn(II contaminated soils was 18 mm, which significantly increased with the increase of curing time and contamination concentration. Furthermore, the finite element calculation results showed that surface settlements decreased with the increase of modulus of subgrade and the distance away from the center. At the center, the pavement settlement was proportional to the level of traffic load.

  2. Direct Numerical Study of a Molten Metal Drop Solidifying on a Cold Plate with Different Wettability

    Directory of Open Access Journals (Sweden)

    Truong V. Vu

    2018-01-01

    Full Text Available This paper presents a direct numerical simulation of solidification of a molten metal drop on a cold plate with various wettability by an axisymmetric front-tracking method. Because of the plate kept at a temperature below the fusion value of the melt, a thin solid layer forms at the plate and evolves upwards. The numerical results show that the solidifying front is almost flat except near the triple point with a high solidification rate at the beginning and final stages of solidification. Two solid-to-liquid density ratios ρsl = 0.9 (volume change and 1.0 (no change in volume, with two growth angles φ0 = 0° and 12° are considered. The presence of volume change and a non-zero growth angle results in a solidified drop with a conical shape at the top. The focusing issue is the effects of the wettability of the plate in terms of the contact angle φ0. Increasing the contact angle in the range of 45° to 120° increases time for completing solidification, i.e., solidification time. However, it has a minor effect on the conical angle at the top of the solidified drop and the difference between the initial liquid and final solidified heights of the drop. The effects of the density ratio and growth angle are also presented.

  3. Periodontal tissue regeneration using enzymatically solidified chitosan hydrogels with or without cell loading

    NARCIS (Netherlands)

    Yan, X.Z.; Beucken, J.J.J.P van den; Cai, X; Yu, N.; Jansen, J.A.; Yang, F.

    2015-01-01

    This study is aimed to evaluate the in vivo biocompatibility and periodontal regenerative potential of enzymatically solidified chitosan hydrogels with or without incorporated periodontal ligament cells (PDLCs). To this end, chitosan hydrogels, with (n=8; CHIT+CELL) or without (n=8; CHIT)

  4. Toughness enhancement of powder metallurgy zirconium containing aluminum-lithium alloys through degassing

    Energy Technology Data Exchange (ETDEWEB)

    LaSalle, J.C.; Raybould, D.; Das, S.K.; Limoncelli, E.V.

    1993-07-06

    In a method for producing a consolidated article from a rapidly solidified, zirconium containing aluminum lithium alloy powder, the improvement is described comprising the step of: degassing said powder in a vacuum at a temperature of at least about 450 C, said powder consisting essentially of the formula Al[sub bal]Li[sub a]Cu[sub b]Mg[sub c]Zr[sub d], where a' ranges from about 2.4 to 2.8 wt%, b' ranges from about 0.5 to 2.0 wt%, c' ranges from 0.2 to 2.0 wt% and d' ranges from greater than about 0.8 to 1.0 wt%, the balance being aluminum and said article having an ultimate tensile strength ranging from 75 to 80 ksi, a tensile elongation ranging from about 5 to 8% and a T-L notched impact toughness ranging from about 100 to 150 in-lb/in[sup 2].

  5. Formation of amorphous alloys by mechanical alloying for platinum group metal-M(M=Zr or Al) system; Mechanical alloying ni yoru kikinzoku (Pd,Pt) to M(Zr aruiwa Al) tono kongo funmatsu no hishoshitsuka

    Energy Technology Data Exchange (ETDEWEB)

    Tsuzuki, T.; Arakawa, T. [Kinki Univ., Higashi-Osaka, Osaka (Japan)

    1998-08-15

    The intermetallic compounds containing precious metals such as platinum white gold are widely used in chemistry or industry as catalysts. These alloy catalysts are mainly used in grinding the materials prepared by solidifying liquids. The authors of the paper attempt to prepare alloy powders of precious metal with Zr or Al by mechanical alloying (MA). As an object of applying them on a catalyst, alloy powders of precious metals (Pd and Pt) and M (Zr or Al) are regulated by the mechanical alloying reaction, and the results show that the Pd and Pt show different MA reaction while using Al as the M, the former generates an intermetallic compound as PdAl during the halfway point of the MA reaction, but the later generates amorphous powders. But, each of them generates amorphous alloys only while using Zr and the M. As a result of differential thermal analysis and electrical resistivity measurement investigating the crystalline process of the obtained amorphous alloys, it is clarified that the Pt-Al base alloy shows higher crystalline temperature compared with the other alloys. 8 refs., 6 figs.

  6. Laser surface alloying on aluminum and its alloys: A review

    Science.gov (United States)

    Chi, Yiming; Gu, Guochao; Yu, Huijun; Chen, Chuanzhong

    2018-01-01

    Aluminum and its alloys have been widely used in aerospace, automotive and transportation industries owing to their excellent properties such as high specific strength, good ductility and light weight. Surface modification is of crucial importance to the surface properties of aluminum and its alloys since high coefficient of friction, wear characteristics and low hardness have limited their long term performance. Laser surface alloying is one of the most effective methods of producing proper microstructure by means of non-equilibrium solidification which results from rapid heating and cooling. In this paper, the influence of different processing parameters, such as laser power and scanning velocity is discussed. The developments of various material systems including ceramics, metals or alloys, and metal matrix composites (MMCs) are reviewed. The microstructure, hardness, wear properties and other behaviors of laser treated layer are analyzed. Besides, the existing problems during laser surface treatment and the corresponding solutions are elucidated and the future developments are predicted.

  7. Effect of residual stress relaxation by means of local rapid induction heating on stress corrosion cracking behavior and electrochemical characterization of welded Ti-6Al-4V alloy under slow strain rate test

    Science.gov (United States)

    Liu, Yan; Tang, Shawei; Liu, Guangyi; Sun, Yue; Hu, Jin

    2017-05-01

    In this study, a welded Ti-6Al-4V alloy was treated by means of local rapid induction heating in order to relax the residual stress existed in the weldment. The welded samples were heat treated at the different temperatures. The stress corrosion cracking behavior and electrochemical characterization of the as-welded samples before and after the post weld heat treatment as a function of residual stress were investigated. Electrochemical impedance spectroscopy measurements of the samples under slow strain rate test were performed in a LiCl-methanol solution. The results demonstrated that the residual stress in the as-welded sample was dramatically reduced after the post weld heat treatment, and the residual stress decreased with the increase in the heat treatment temperature. The stress corrosion cracking susceptibility and electrochemical activity of the as-welded sample were significantly reduced after the heat treatment due to the relaxation of the residual stress, which gradually decreased with the decreasing value of the residual stress distributed in the heat treated samples.

  8. BRAZING ALLOYS

    Science.gov (United States)

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  9. The structure and properties of autogenous laser beam welds in aluminium alloys

    OpenAIRE

    Whitaker, Iain Robert

    1994-01-01

    Autogenous laser beam welds were made in sheets of the aluminium alloys 8090, 8009 and 6061. The Al-Li based alloy 8090 was subjected to both continuous wave CO2 and pulsed Nd:YAG thermal cycles with average powers of 1.5-3.8 kW and 0.8- 0.9 kW respectively. The two techniques were compared for their influence on the 8090 solidified weld pool shape, the fusion zone microstructure and microhardness, the HAZ and the susceptibility of the fusion zone to post-weld heat treatment. It was found tha...

  10. TEM Studies of Boron-Modified 17Cr-7Ni Precipitation-Hardenable Stainless Steel via Rapid Solidification Route

    Science.gov (United States)

    Gupta, Ankur; Bhargava, A. K.; Tewari, R.; Tiwari, A. N.

    2013-09-01

    Commercial grade 17Cr-7Ni precipitation-hardenable stainless steel has been modified by adding boron in the range 0.45 to 1.8 wt pct and using the chill block melt-spinning technique of rapid solidification (RS). Application of RS has been found to increase the solid solubility of boron and hardness of 17Cr-7Ni precipitation-hardenable stainless steel. The hardness of the boron-modified rapidly solidified alloys has been found to increase up to ~280 pct after isochronal aging to peak hardness. A TEM study has been carried out to understand the aging behavior. The presence of M23(B,C)6 and M2(B,C) borocarbides and epsilon-carbide in the matrix of austenite and ferrite with a change in heat treatment temperature has been observed. A new equation for Creq is also developed which includes the boron factor on ferrite phase stability. The study also emphasizes that aluminum only takes part in ferrite phase stabilization and remains in the solution.

  11. Magnesium alloying - some metallurgical aspects

    Energy Technology Data Exchange (ETDEWEB)

    Pekgueleryuez, M.Oe. [Inst. of Magnesium Technology (ITM), Quebec, PQ (Canada); Avedesian, M.M. [Inst. of Magnesium Technology (ITM), Quebec, PQ (Canada)

    1992-12-31

    The incentive for alloy development is the need for new materials with a combination of better performance properties at lower cost. Over the past 45 years the development of new Mg alloys has lagged steel, aluminum, copper, zinc and other metals. The reasons for the slow development of Mg alloys since the 1920`s may have been the real and perceived short comings of Mg which has limited the wide acceptance of the metal by the various industries. In addition the advent of high performance plastics has put new competitive pressure on magnesium. Upon a close look, it can be seen that Mg does not possess a full alloy spectrum; there are really three to four major commercial alloy systems such as Mg-Al-Zn, Mg-Al, Mg-Zn and Mg-Rare Earths. In 1990 most magnesium usage for structural applications was in diecasting (36 kt) and 90% of this was in one alloy, AZ91D. This shows that Mg has not yet fully realized its potential as a structural metal. The 1990`s may, however, generate a long term driving force for magnesium alloy development due to the fact that industries such as the transport industry are faced more than ever with weight reduction objectives. They are driven to use light weight metals and will continue to do so in the future. Magnesium which is the lightest structural metal offers an attractive solution and the interest in the metal is increasing rapidly. This paper attempts to address the major problems of magnesium alloys with the view of identifying opportunities for cost-competitive ways of eliminating the problems of magnesium via alloy and microstructural design. A basic understanding of the fundamental mechanisms affecting strength and creep of Mg is also presented. (orig.)

  12. Bulk amorphous Mg-based alloys

    DEFF Research Database (Denmark)

    Pryds, Nini

    2004-01-01

    and a low glass transition temperature. The alloys were prepared by using a relatively simple technique, i.e. rapid cooling of the melt in a copper wedge mould. The essential structural changes that are achieved by going from the amorphous to the crystalline state through the supercooled liquid state...... are discussed in this paper. On the basis of these measurements phase diagrams of the different systems were constructed. Finally, it is demonstrated that when pressing the bulk amorphous alloy onto a metallic dies at temperatures within the supercooled liquid region, the alloy faithfully replicates the surface......The present paper describes the preparation and properties of bulk amorphous quarternary Mg-based alloys and the influence of additional elements on the ability of the alloy to form bulk amorphous. The main goal is to find a Mg-based alloy system which shows both high strength to weight ratio...

  13. The effect of gravity level on the average primary dendritic spacing of a directionally solidified superalloy

    Science.gov (United States)

    Mccay, M. H.; Lee, J. E.; Curreri, P. A.

    1986-01-01

    The effect of alternating low (0.01 g) and high (1.8 g) gravity force on the primary spacings in the dendrite structure in a directionally solidified Ni-based superalloy (PWA 1480, containing 5 pct Co, 10 pct Cr, 4 pct W, 12 pct Ta, 5 pct Al, 1.5 pct Ti, and the balance Ni) was investigated using samples solidified in a directional solidification furnace aboard the NASA KC-135 aircraft that made a series of low-g parabolas. The cross-section slices for each growth rate were polished and etched with Kallings II, and the primary dendritic arm spacings were measured using the method of Jacobi and Schwerdtfeger (1976). The arm spacings were found to fluctuate with gravity force, increasing as the gravity level decreased, and growing finer as gravity increased.

  14. Functions and requirements document for interim store solidified high-level and transuranic waste

    Energy Technology Data Exchange (ETDEWEB)

    Smith-Fewell, M.A., Westinghouse Hanford

    1996-05-17

    The functions, requirements, interfaces, and architectures contained within the Functions and Requirements (F{ampersand}R) Document are based on the information currently contained within the TWRS Functions and Requirements database. The database also documents the set of technically defensible functions and requirements associated with the solidified waste interim storage mission.The F{ampersand}R Document provides a snapshot in time of the technical baseline for the project. The F{ampersand}R document is the product of functional analysis, requirements allocation and architectural structure definition. The technical baseline described in this document is traceable to the TWRS function 4.2.4.1, Interim Store Solidified Waste, and its related requirements, architecture, and interfaces.

  15. Characterization of solidified gas thin film targets via alpha particle energy loss

    Energy Technology Data Exchange (ETDEWEB)

    Fujiwara, M.C. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Phys. and Astron.; Beer, G.A.; Douglas, J.L.; Knowles, P.E.; Maier, M.; Mason, G.R.; Porcelli, T.A. [Department of Physics and Astronomy, University of Victoria, Victoria, BC, V8W 2Y2 (Canada); Beveridge, J.L.; Marshall, G.M.; Mulhauser, F.; Olin, A. [TRIUMF, Vancouver, BC, V6T 2A3 (Canada); Huber, T.M. [Department of Physics, Gustavus Adolphus College, St.Peter, MN 56082 (United States); Jacot-Guillarmod, R. [Physics Institute, Universite de Fribourg, CH-1700 Fribourg (Switzerland); Kim, S.K. [Department of Physics, Jeonbuk National University, Jeonju City 560-756 (Korea, Republic of); Kunselman, A.R. [Department of Physics, University of Wyoming, Laramie, WY 82071 (United States); Petitjean, C. [Paul Scherrer Institute, CH-5232 Villigen (Switzerland); Zmeskal, J. [Austrian Academy of Sciences, A-1090 Wien (Austria); TRIUMF Collaboration

    1997-08-11

    A method is reported for measuring the thickness and uniformity of thin films of solidified gas targets. The energy of {alpha} particles traversing the film is measured and the energy loss is converted to thickness using the range. The uniformity is determined by measuring the thickness at different positions with an array of sources. Monte Carlo simulations have been performed to study the film deposition mechanism. Thickness calibrations for a TRIUMF solid hydrogen target system are presented. (orig.).

  16. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  17. Microstructural characterization of the γ-TiAl alloy samples ...

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 25; Issue 7. Microstructural characterization of the -TiAl alloy samples fabricated by direct laser fabrication rapid prototype technique. D Srivastava. Alloys and Steels Volume 25 ... Keywords. Titanium aluminide; microstructure; direct laser fabrication; rapid prototyping.

  18. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties.

    Science.gov (United States)

    Zhang, Xuezheng; Chen, Tijun; Qin, He; Wang, Chong

    2016-05-24

    Microstructural and mechanical characterization of 10 vol% SiC particles (SiCp) reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF) was investigated in comparison with the PTF and permanent mold cast (PMC) 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiCp, which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa) of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  19. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Xuezheng Zhang

    2016-05-01

    Full Text Available Microstructural and mechanical characterization of 10 vol% SiC particles (SiCp reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF was investigated in comparison with the PTF and permanent mold cast (PMC 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiCp, which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  20. Prediction and improvement of shrinkage porosity in TiAl based alloy

    Directory of Open Access Journals (Sweden)

    Gao Yong

    2011-02-01

    Full Text Available The present research has developed a novel investment casting process for ingot production of TiAl alloys through forming a small vertical temperature gradient on the mold. The advantage of this process is to guarantee that the castings solidify sequentially from bottom to top. The analysis of numerical simulation and experimental results showed that the shrinkage porosity of Ti-47Al-2Cr-2Nb alloy was significantly improved by forming a vertical temperature gradient of 3 ℃/mm on the mold, while the increase of pouring temperature and pressure on the molten alloys had no apparent effect on the reduction of shrinkage porosity. The critical value of the Niyama criterion that can reliably predict the shrinkage porosity in Ti-47Al-2Cr-2Nb alloy was identified by the comparison of experimental and simulated results.

  1. Microstrucural characterization of gas atomized Fe{sub 73.5}Si{sub 13.5}B{sub 9}Nb{sub 3}Cu{sub 1} and Fe{sub 97}Si{sub 3} alloys

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Escorial, A., E-mail: age@cenim.csic.es [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Lieblich, M. [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Lopez, M.; Marin, P. [Instituto de Magnetismo Aplicado, P.O. Box 155, 28230 Madrid (Spain)

    2011-06-15

    Research highlights: > Two FeSi-base alloys as precursors for small dimension soft magnets. > Small particles rapidly solidified by gas atomisation. > Increase effective magnetic anisotropy constant by alloying segregation. > Magnetic hardenning due to volume decrease. - Abstract: Powder particles of Fe{sub 73.5}Si{sub 13.5}B{sub 9}Nb{sub 3}Cu{sub 1} and Fe{sub 97}Si{sub 3} soft magnetic alloys have been prepared by gas atomization. The gas atomized powder was microstructurally characterized and the dependence of coercivity with the composition and powder particle size investigated. As-atomized powder particles of both compositions were constituted by a bcc {alpha}-Fe (Si) solid solution. The Fe{sub 73.5}Si{sub 13.5}B{sub 9}Nb{sub 3}Cu{sub 1} powder particles presented a grain microstructure with dendrite structure, which dendrite arms were enriched in Nb. The coercivity increased as the particle size decreased, with a minimum coercivity, of 5 Oe, measured in the Fe{sub 97}Si{sub 3} alloy in the range of 50-100 {mu}m powder particle size. The coercive fields were quite higher in the Fe{sub 73.5}Si{sub 13.5}B{sub 9}Nb{sub 3}Cu{sub 1} than in the Fe{sub 97}Si{sub 3} powder, due to the Nb addition, which produced a phase segregation that leads to a noticeable magnetic hardening.

  2. A Combinatorial Approach to the Investigation of Metal Systems that Form Both Bulk Metallic Glasses and High Entropy Alloys

    Science.gov (United States)

    Welk, Brian A.; Gibson, Mark A.; Fraser, Hamish L.

    2016-03-01

    In this work, compositionally graded specimens were deposited using the laser engineered net-shaping (LENS™) additive manufacturing technique to study the glass-forming ability of two bulk metallic glass (BMG) and high entropy alloy (HEA) composite systems. The first graded specimen varied from Zr57Ti5Al10Cu20Ni8 (BMG) to CoCrFeNiCu0.5 (HEA) and the second graded specimen varied from TiZrCuNb (BMG) to (TiZrCuNb)65Ni35 (HEA). After deposition, laser surface melting experiments were performed parallel to the gradient to remelt and rapidly solidify the specimen. Scanning electron microscopy and energy dispersive x-ray spectroscopy were used to determine the morphology and composition variations in the as-deposited and laser surface melted phases. Selected area diffraction of the melt pool regions confirmed an almost fully amorphous region in the first gradient and an amorphous matrix/crystalline dendrite composite structure in the second gradient.

  3. Orthodontic silver brazing alloys.

    Science.gov (United States)

    Brockhurst, P J; Pham, H L

    1989-10-01

    Orthodontic silver brazing alloys suffer from the presence of cadmium, excessive flow temperatures, and crevice corrosion on stainless steel. Seven alloys were examined. Two alloys contained cadmium. The lowest flow temperature observed was 629 degrees C for a cadmium alloy and 651 degrees C for two cadmium free alloys. Three alloys had corrosion resistance superior to the other solders. Addition of low melting temperature elements gallium and indium reduced flow temperature in some cases but produced brittleness in the brazing alloy.

  4. Solidification of the eutectic Sn–43 mol % Bi alloy

    Science.gov (United States)

    Aleksandrov, V. D.; Frolova, S. A.; Zozulya, A. P.

    2017-07-01

    The processes of melting and solidification of the eutectic Sn-43 mol % Bi alloy are studied by cyclic thermal analysis. It is found that this alloy melts at a temperature T L = 412 K (which corresponds to the reference melting temperature of the eutectic) upon heating and solidifies isothermally at a temperature T S = 394 K upon cooling; that is, the temperature difference is Δ T LS - = 18 K. A comparison of temperatures T L and T S reveals a temperature hysteresis (TH). The activities and the activity coefficients of tin and bismuth in the eutectic are calculated at temperatures T L and T S . The enthalpies of melting at T L and solidification at TS are measured. The ways of changing the Gibbs energy during TH are determined.

  5. First-principles prediction of high-entropy-alloy stability

    Science.gov (United States)

    Feng, Rui; Liaw, Peter K.; Gao, Michael C.; Widom, Michael

    2017-11-01

    High entropy alloys (HEAs) are multicomponent compounds whose high configurational entropy allows them to solidify into a single phase, with a simple crystal lattice structure. Some HEAs exhibit desirable properties, such as high specific strength, ductility, and corrosion resistance, while challenging the scientist to make confident predictions in the face of multiple competing phases. We demonstrate phase stability in the multicomponent alloy system of Cr-Mo-Nb-V, for which some of its binary subsystems are subject to phase separation and complex intermetallic-phase formation. Our first-principles calculation of free energy predicts that the configurational entropy stabilizes a single body-centered cubic (BCC) phase from T = 1700 K up to melting, while precipitation of a complex intermetallic is favored at lower temperatures. We form the compound experimentally and confirm that it develops as a single BCC phase from the melt, but that it transforms reversibly at lower temperatures.

  6. Development and Processing Improvement of Aerospace Aluminum Alloys-Development of AL-Cu-Mg-Ag Alloy (2139)

    Science.gov (United States)

    Cho, Alex; Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report supplement in presentation format describes a comprehensive multi-tasked contract study to continue the development of the silver bearing alloy now registered as aluminum alloy 2139 by the Aluminum Association. Two commercial scale ingots were processed into nominal plate gauges of two, four and six inches, and were extensively characterized in terms of metallurgical and crystallographic structure, and resulting mechanical properties. This report includes comparisons of the property combinations for this alloy and 2XXX and 7XXX alloys more widely used in high performance applications. Alloy 2139 shows dramatic improvement in all combinations of properties, moreover, the properties of this alloy are retained in all gauge thicknesses, contrary to typical reductions observed in thicker gauges of the other alloys in the comparison. The advancements achieved in this study are expected to result in rapid, widespread use of this alloy in a broad range of ground based, aircraft, and spacecraft applications.

  7. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    Science.gov (United States)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  8. Solidified self-nanoemulsifying formulation for oral delivery of combinatorial therapeutic regimen

    DEFF Research Database (Denmark)

    Jain, Amit K; Thanki, Kaushik; Jain, Sanyog

    2014-01-01

    PURPOSE: The present work reports rationalized development and characterization of solidified self-nanoemulsifying drug delivery system for oral delivery of combinatorial (tamoxifen and quercetin) therapeutic regimen. METHODS: Suitable oil for the preparation of liquid SNEDDS was selected based...... formulation revealed 9.63-fold and 8.44-fold higher Caco-2 uptake of tamoxifen and quercetin, respectively in comparison with free drug counterparts. CONCLUSIONS: The developed formulation strategy revealed a great potential for oral delivery of combination drugs having utmost clinical relevance....

  9. Pressure transmitting medium Daphne 7474 solidifying at 3.7 GPa at room temperature

    Science.gov (United States)

    Murata, Keizo; Yokogawa, Keiichi; Yoshino, Harukazu; Klotz, Stefan; Munsch, Pascal; Irizawa, Akinori; Nishiyama, Mototsugu; Iizuka, Kenzo; Nanba, Takao; Okada, Tahei; Shiraga, Yoshitaka; Aoyama, Shoji

    2008-08-01

    A pressure transmitting medium named Daphne 7474, which solidifies at Ps=3.7 GPa at room temperature, is presented. The value of Ps increases almost linearly with temperature up to 6.7 GPa at 100 °C. The high pressure realized by a medium at the liquid state allows a higher limit of pressurization, which assures an ideal hydrostatic pressure. We show a volume change against pressure, pressure reduction from room to liquid helium temperature in a clamped piston cylinder cell, pressure distribution and its standard deviation in a diamond anvil cell, and infrared properties, which might be useful for experimental applications.

  10. Determination of performance criteria for high-level solidified nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Heckman, R.A.; Holdsworth, T.

    1979-05-07

    To minimize radiological risk from the operation of a waste management system, performance limits on volatilization, particulate dispersion, and dissolution characteristics of solidified high level waste must be specified. The results show clearly that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. Absolute values of expected risk are very sensitive to modeling assumptions. The transportation and interim storage operations appear to be most limiting in determining the performance characteristics required. The expected values of risk do not rely upon the repositories remaining intact over the potentially hazardous lifetime of the waste.

  11. Directional solidification and elastocaloric effect in a Ni45Mn44Sn11 magnetic shape memory alloy

    Science.gov (United States)

    Sun, Wen; Liu, Jian; Zhao, Dewei; Zhang, Mingxiao

    2017-11-01

    In this work, the microstructural evolution, texture development and elastocaloric effect have been investigated in directionally solidified Heusler-type Ni45Mn44Sn11 alloys. A multi-phase structure is found in the as-grown sample, while only L21 phase exists after annealing. By employing the infrared thermography method, a significant average temperature change of  -7.5 K is observed in the annealed Ni45Mn44Sn11 alloy with a highly oriented [2 2 0] texture. Also, the formation of cracks and its influence on the mechanical stability and elastocaloric cooling behavior have been studied.

  12. New Electromagnetic Rheocasters for the Production of Thixotropic Aluminum Alloy Slurries

    Science.gov (United States)

    Vivès, Charles

    The working principle and the peculiarities of new electromagnetic rheocasters, which are based on the use of rotating permanent magnets and which allow the production of intense stirring in solidifying semi-solid alloy slurries, are described. These processes are likely to be applied to the direct continuous casting of billets, tubes and slabs and to the production of metal matrix composites. They are also characterized by a very low electric power consumption. Local measurement techniques are applied to the study of the evolution of the electromagnetic, hydrodynamic and thermal phenomena with the solid fraction, inside vigorously agitated melt-solid mixtures. Satisfactory performances concerning the microstructure of solidified aluminum thixotropic slurries (homogeneity, crystal shape, grain size, fraction of primary solid) were obtained.

  13. Numerical simulation and optimization of Al alloy cylinder body by low pressure die casting

    Directory of Open Access Journals (Sweden)

    Mi Guofa

    2008-05-01

    Full Text Available Shrinkage defects can be formed easily at Critical location during low pressure die casting (LPDC of aluminum alloy cylinder body. It has harmful effect on the products. Mold fi lling and solidifi cation process of a cylinder body was simulated by using of Z-CAST software. The casting method was improved based on the simulation results. In order to create effective feeding passage, the structure of casting was modifi ed by changing the location of strengthening ribs at the bottom, without causing any adverse effect on the part’s performance. Inserting copper billet at suitable location of the die is a valid way to create suitable solidifi cation sequence that is benefi cial to the feeding. Using these methods, the shrinkage defect was completely eliminated at the critical location.

  14. Experimental Investigation of Closed Porosity of Inorganic Solidified Foam Designed to Prevent Coal Fires

    Directory of Open Access Journals (Sweden)

    Yi Lu

    2015-01-01

    Full Text Available In order to overcome the deficiency of the existing fire control technology and control coal spontaneous combustion by sealing air leakages in coal mines, inorganic solidified foam (ISF with high closed porosity was developed. The effect of sodium dodecyl sulfate (SDS concentration on the porosity of the foams was investigated. The results showed that the optimized closed porosity of the solidified foam was 38.65 wt.% for an SDS concentration of approximately 7.4×10-3 mol/L. Based on observations of the microstructure of the pore walls after solidification, it was inferred that an equilibrium between the hydration process and the drainage process existed. Therefore, the ISF was improved using three different systems. Gelatin can increase the viscosity of the continuous phase to form a viscoelastic film around the air cells, and the SDS + gelatin system can create a mixed surfactant layer at gas/liquid interfaces. The accelerator (AC accelerates the hydration process and coagulation of the pore walls before the end of drainage. The mixed SDS + gelatin + AC systems produced an ISF with a total porosity of 79.89% and a closed porosity of 66.89%, which verified the proposed stabilization mechanism.

  15. Extracellular micro and nanostructures forming the velvet worm solidified adhesive secretion

    Science.gov (United States)

    Corrales-Ureña, Yendry Regina; Sanchez, Angie; Pereira, Reinaldo; Rischka, Klaus; Kowalik, Thomas; Vega-Baudrit, José

    2017-12-01

    The onychophoran Epiperipatus hilkae secrets a sticky slime that solidifies almost immediately upon contact with air and under high humidy environmental condition forming a glassy like material. The general adhesive biochemical composition, the releasing and hardening mechanism have been partially described in literature. In this study, the structural characterization of the extracellular microstructures and nanostructures forming the solid adhesive of the secretion from Epiperipatus hilkae velvet worm is presented. The adhesive secretion is formed by macro-threads, which, in their solid state, are composed of globular particles approximately 700 nm in diameter that are distributed homogeneously throughout the matrix surface, and nanoparticles approximately 70 nm in diameter that and 6 nm in height self-assemble forming fiber-like structures. Nanoparticules with approximately 2 nm heights and others with non roundish forms are also observed. These 70 nm nano particles could be associated to proteins that form high density coverage films with low roughness; suggesting the formation of 2D ordered films. A crystalline and an amorphous phase composes the solidified secretion. The glassy or viscoelastic properties depend on the time in contact with air before being adhered to a solid surface and/or the mechanical stimulus; suggesting a key role of the drying on the hardening process.

  16. Directionally solidified Al2O3/GAP eutectic ceramics by micro-pulling-down method

    Science.gov (United States)

    Cao, Xue; Su, Haijun; Guo, Fengwei; Tan, Xi; Cao, Lamei

    2016-11-01

    We reported a novel route to prepare directionally solidified (DS) Al2O3/GAP eutectic ceramics by micro-pulling-down (μ-PD) method. The eutectic crystallizations, microstructure characters and evolutions, and their mechanical properties were investigated in detail. The results showed that the Al2O3/GAP eutectic composites can be successfully fabricated through μ-PD method, possessed smooth surface, full density and large crystal size (the maximal size: φ90 mm × 20 mm). At the process of Diameter, the as-solidified Al2O3/GAP eutectic presented a combination of "Chinese script" and elongated colony microstructure with complex regular structure. Inside the colonies, the rod-type or lamellar-type eutectic microstructures with ultra-fine GAP surrounded by the Al2O3 matrix were observed. At an appropriate solidificational rate, the binary eutectic exhibited a typical DS irregular eutectic structure of "chinese script" consisting of interpenetrating network of α-Al2O3 and GAP phases without any other phases. Therefore, the interphase spacing was refined to 1-2 µm and the irregular microstructure led to an outstanding vickers hardness of 17.04 GPa and fracture toughness of 6.3 MPa × m1/2 at room temperature.

  17. EPICOR-II: a field leaching test of solidified radioactively loaded ion exchange resin

    Energy Technology Data Exchange (ETDEWEB)

    Davis, E.C.; Marshall, D.S.; Todd, R.A.; Craig, P.M.

    1986-08-01

    As part of an ongoing research program investigating the disposal of radioactive solid wastes in the environment' the Oak Ridge National Laboratory (ORNL) is participating with Argonne National Laboratory, the Idaho National Engineering Laboratory, and the Nuclear Regulatory Commission in a study of the leachability of solidified EPICOR-II ion-exchange resin under simulated disposal conditions. To simulate disposal, a group of five 2-m/sup 3/ soil lysimeters has been installed in Solid Waste Storage Area Six at ORNL, with each lysimeter containing a small sample of solidified resin at its center. Two solidification techniques are being investigated: a Portland cement and a vinyl ester-styrene treatment. During construction, soil moisture temperature cells were placed in each lysimeter, along with five porous ceramic tubes for sampling water near the waste source. A meteorological station was set up at the study site to monitor climatic conditions (primarily precipitation and air temperature), and a data acquisition system was installed to keep daily records of these meteorological parameters as well as lysimeter soil moisture and temperature conditions. This report documents the first year of the long-term field study and includes discussions of lysimeter installation, calibration of soil moisture probes, installation of the site meteorological station, and the results of the first-quarter sampling for radionuclides in lysimeter leachate. In addition, the data collection and processing system developed for this study is documented, and the results of the first three months of data collection are summarized in Appendix D.

  18. Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

    Energy Technology Data Exchange (ETDEWEB)

    Donius, Amalie E., E-mail: amalie.donius@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Obbard, Rachel W., E-mail: Rachel.W.Obbard@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Burger, Joan N., E-mail: ridge.of.the.ancients@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Hunger, Philipp M., E-mail: philipp.m.hunger@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Baker, Ian, E-mail: Ian.Baker@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Doherty, Roger D., E-mail: dohertrd@drexel.edu [Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Wegst, Ulrike G.K., E-mail: ulrike.wegst@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States)

    2014-07-01

    Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment.

  19. Method of preparing an electrode material of lithium-aluminum alloy

    Science.gov (United States)

    Settle, Jack L.; Myles, Kevin M.; Battles, James E.

    1976-01-01

    A solid compact having a uniform alloy composition of lithium and aluminum is prepared as a negative electrode for an electrochemical cell. Lithium losses during preparation are minimized by dissolving aluminum within a lithium-rich melt at temperatures near the liquidus temperatures. The desired alloy composition is then solidified and fragmented. The fragments are homogenized to a uniform composition by annealing at a temperature near the solidus temperature. After comminuting to fine particles, the alloy material can be blended with powdered electrolyte and pressed into a solid compact having the desired electrode shape. In the preparation of some electrodes, an electrically conductive metal mesh is embedded into the compact as a current collector.

  20. Method of preparing copper-dendritic composite alloys for mechanical reduction

    Science.gov (United States)

    Verhoeven, John D.; Gibson, Edwin D.; Schmidt, Frederick A.; Spitzig, William A.

    1988-01-01

    Copper-dendritic composite alloys are prepared for mechanical reduction to increase tensile strength by dispersing molten droplets of the composite alloy into an inert gas; solidifying the droplets in the form of minute spheres or platelets; and compacting a mass of the spheres or platelets into an integrated body. The spheres preferably have diameters of from 50 to 2000 .mu.m, and the platelets thicknesses of 100 to 2000 .mu.m. The resulting spheres or platelets will contain ultra-fine dendrites which produce higher strengths on mechanical reduction of the bodies formed therefrom, or comparable strengths at lower reduction values. The method is applicable to alloys of copper with vanadium, niobium, tantalum, chromium, molybdenum, tungsten, iron and cobalt.

  1. Method of preparing copper-dendritic composite alloys for mechanical reduction

    Science.gov (United States)

    Verhoeven, J.D.; Gibson, E.D.; Schmidt, F.A.; Spitzig, W.A.

    1988-09-13

    Copper-dendritic composite alloys are prepared for mechanical reduction to increase tensile strength by dispersing molten droplets of the composite alloy into an inert gas; solidifying the droplets in the form of minute spheres or platelets; and compacting a mass of the spheres or platelets into an integrated body. The spheres preferably have diameters of from 50 to 2,000 [mu]m, and the platelets thicknesses of 100 to 2,000 [mu]m. The resulting spheres or platelets will contain ultra-fine dendrites which produce higher strengths on mechanical reduction of the bodies formed therefrom, or comparable strengths at lower reduction values. The method is applicable to alloys of copper with vanadium, niobium, tantalum, chromium, molybdenum, tungsten, iron and cobalt. 3 figs.

  2. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    Science.gov (United States)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  3. Microstructure Development and Characteristics of Semisolid Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Merton Flemings; srinath Viswanathan

    2001-05-15

    A drop forge viscometer was employed to investigate the flow behavior under very rapid compression rates of A357, A356 diluted with pure aluminum and Al-4.5%Cu alloys. The A357 alloys were of commercial origin (MHD and SIMA) and the rheocast, modified A356 and Al-4.5Cu alloys were produced by a process developed at the solidification laboratory of MIT.

  4. Parametric Study to Determine the Effect of Temperature on Oil Solidifier Performance and the Development of a New Empirical Correlation for Predicting Effectiveness

    Science.gov (United States)

    Temperature can play a significant role in the efficacy of solidifiers in removing oil slicks on water. We studied and quantified the effect of temperature on the performance of several solidifiers using 5 different types of oils under a newly developed testing protocol by conduc...

  5. Structure of nanocomposites of Al–Fe alloys prepared by ...

    Indian Academy of Sciences (India)

    Wintec

    Abstract. Structures of Al-based nanocomposites of Al–Fe alloys prepared by mechanical alloying (MA) and subsequent annealing are compared with those obtained by rapid solidification processing (RSP). MA pro- duced only supersaturated solid solution of Fe in Al up to 10 at.% Fe, while for higher Fe content up to 20 at.

  6. Semi-solid Processing of Alloys

    Science.gov (United States)

    Kirkwood, David H.; Suéry, Michel; Kapranos, Plato; Atkinson, Helen V.; Young, Kenneth P.

    The original semisolid forming process, developed at MIT in 1972, involved stirring an alloy during solidification to produce a slurry of spheroidal primary particles in a liquid matrix, which was then injected directly into a die to produce a solid component. This was termed "rheocasting." Subsequently, it was found more convenient to solidify the slurry completely during the continuous casting of an electromag netically stirred strand, which was then cut into slugs for partial remelting back into semisolid billets on demand. These could be loaded into a diecasting machine in this state for injection into the die. This alternative process route is called "thixoforming," and until recently, it was the preferred industrial process. For this reason, the microstructure developed during the reheating and melting for thixo forming will be considered first. Experimentally, it has been found that the most effective fraction solid f s for thixoforming, lies between 0.5 and 0.6. Below this range, the semisolid slug becomes too soft to support its own weight and sags during remelting; above this range, it is too stiff to flow readily and fill the die. However, the slurry technologies used in rheocasting typically operate at lower fraction solids and rely on the ability to pour the semisolid alloy much like a liquid (see Chap. 4). It has been observed in practice that the fraction solid is in fact a critical factor for effective thixoforming, and therefore, both good temperature control and lack of sensitivity of f s to small temperature variations of the alloy are essential to efficient manufacturing.

  7. Importance of microscopy in durability studies of solidified and stabilized contaminated soils

    Science.gov (United States)

    Klich, I.; Wilding, L.P.; Drees, L.R.; Landa, E.R.

    1999-01-01

    Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical, thermal, or biological means. Despite the increased use of S/S technologies, little research has been conducted on the weathering and degradation of solidified and stabilized wastes once the treated materials have been buried. Published data to verify the performance and durability of landfilled treated wastes over time are rare. In this preliminary study, optical and electron microscopy (scanning electron microscopy [SEM], transmission electron microscopy [TEM] and electron probe microanalyses [EPMA]) were used to evaluate weathering features associated with metal-bearing contaminated soil that had been solidified and stabilized with Portland cement and subsequently buried on site, stored outdoors aboveground, or achieved in a laboratory warehouse for up to 6 yr. Physical and chemical alteration processes identified include: freeze-thaw cracking, cracking caused by the formation of expansive minerals such as ettringite, carbonation, and the movement of metals from waste aggregates into the cement micromass. Although the extent of degradation after 6 yr is considered slight to moderate, results of this study show that the same environmental concerns that affect the durability of concrete must be considered when evaluating the durability and permanence of the solidification and stabilization of contaminated soils with cement. In addition, such evaluations cannot be based on leaching and chemical analyses alone. The use of all levels of microscopic analyses must be incorporated into studies of the long-term performance of S/S technologies.Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical

  8. Leaching behavior and immobilization of heavy metals in solidified/stabilized products.

    Science.gov (United States)

    Malviya, Rachana; Chaudhary, Rubina

    2006-09-01

    Solidification/stabilization (S/S) of hazardous sludge from steel processing plant has been studied. Mechanical strength and leaching behavior test of solidified/stabilized product was performed. Mechanical strength decreases with increase in waste content. Pb, Zn, Cu, Fe and Mn could be considerably immobilized by the solidification/stabilization process. The elements least immobilized were Na, K, and Cl. Leaching of heavy metals in the S/S matrix can be considered as pH dependent and corresponding metal hydroxide solubility controlled process. Geochemical modeling was performed for the prediction of speciation. On the basis of test results, mobility and mechanism of leaching was assessed. Dominant leaching mechanism was surface wash off in the initial stages followed by diffusion for Pb, Zn, Cu, Fe and Mn. Diffusion coefficient was above 11.5 indicating low mobility in the cement matrix.

  9. Solute redistribution and Rayleigh number in the mushy zone during directional solidifi cation of Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2009-08-01

    Full Text Available The interdendritic segregation along the mushy zone of directionally solidifi ed superalloy Inconel 718 has been measured by scanning electron microscope (SEM and energy dispersion analysis spectrometry (EDAXtechniques and the corresponding liquid composition profile was presented. The liquid density and Rayleigh number (Ra profi les along the mushy zone were calculated as well. It was found that the liquid density difference increased from top to bottom in the mushy zone and there was no density inversion due to the segregation of Nb and Mo. However carbide formation in the freezing range and the preferred angle of the orientated dendrite array could prompt the fl uid fl ow in the mushy zone although there was no liquid density inversion. The largest relative Rayleigh number appeared at 1,326 篊 for Inconel 718 where the fl uid fl ow most easily occurred.

  10. Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

    Directory of Open Access Journals (Sweden)

    Krolo Petar

    2012-01-01

    Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

  11. Strain hardening and fracture behavior during tension of directionally solidified high-nitrogen austenitic steel

    Science.gov (United States)

    Maier, Galina; Astafurova, Elena; Melnikov, Eugene; Moskvina, Valentina; Galchenko, Nina

    2017-12-01

    The effect of grain orientation relative to tensile load on the strain hardening behavior and fracture mechanism of directionally solidified high-nitrogen steel Fe-20Cr-22Mn-1.5V-0.2C-0.6N (in wt %) was studied. The tensile samples oriented along the longitudinal direction of columnar grains demonstrated the improved mechanical properties compared to specimens with the transversal directions of columnar grains: the values of tensile strength and strain-to-fracture were as high as 1080 MPa and 22%, respectively, for tension along the columnar grains and 870 MPa and 11%, respectively, for the tension transversal to the columnar grains. The change in the grain orientation relative to the tensile load varies a fracture mode of the steel. The fraction of the transgranular fracture was higher in the samples with longitudinal directions of the columnar grains compared to the transversal ones.

  12. Microstructure and mechanical properties of Mg-Zn-Ag alloys

    Energy Technology Data Exchange (ETDEWEB)

    Park, S.C.; Lim, J.D. [Materials Research Team, R and D Div., Hyundai Motor Co. and Kia Motors Corp., Kyunggi-do (Korea); Eliezer, D. [Dept. of Materials Engineering, Ben-Gurion Univ. of the Negev, Beer-Sheva (Israel); Shin, K.S. [School of Materials Science and Engineering, Seoul National Univ. (Korea); CAAM, POSTECH, Pohang (Korea)

    2003-07-01

    The majority of Mg components currently in use in the automotive and electronic industries are produced by conventional casting processes. However, there is a strong need to develop new high strength wrought alloys for wide-spread application of Mg alloys in near future. In the present study, new Mg-Zn-Ag alloys were developed and characterized. In order to evaluate the effects of Ag addition on the mechanical properties of the extruded Mg-Zn alloys, the age hardening response and mechanical properties were examined with different amounts of alloying element. The microstructures of the specimens were examined with optical microscopy and transmission electron microscopy. The grain sizes of the alloys in as-extruded condition were markedly reduced with the addition of Ag. The hardness was found to increase more rapidly in the alloys with double aging treatment compared to those with single aging treatment. The peak hardness was also found to be higher in the alloys with double aging treatment. In all heat treatment conditions, the hardness of the Mg-Zn-Ag alloys were found to be higher than those of the Mg-Zn alloys. The addition of Ag to the Mg-Zn alloys increased the tensile strength with a small decrease in tensile elongation in the peak double aging condition. (orig.)

  13. Influence of silicon concentration on linear contraction process of Al-Si binary alloy

    Directory of Open Access Journals (Sweden)

    J. Mutwil

    2008-12-01

    Full Text Available Investigations of shrinkage phenomena during solidification and cooling of aluminium and aluminium-silicon alloys (AlSi5, AlSi7, AlSi9, AlSi11, AlSi12.5, AlSi18, AlSi21 have been conducted. A vertical shrinkage rod casting with circular cross-section (constant or fixed: tapered has been used as a test sample. By constant cross-section a test channel mould was parted and allowed a constrained contraction to examine. No parted test channel mould was tapered and allowed an unconstrained contraction to investigate. In the experiments the dimensions changes of solidifying test bar and the test mould have been registered, what has allowed to explain a mechanism of pre-shrinkage extension of solidifying metals and alloys. Registered time dependence of the test bar and the test mould dimension changes have shown, that so-called pre-shrinkage extension has been by mould thermal extension caused. The investigation results have also shown that time- and temperature dependences of shrinkage of Al-Si alloys have been on silicon concentration depended.

  14. The Effect of Rotation Stirring on Macrosegregation in Bi-Sn Alloy

    Directory of Open Access Journals (Sweden)

    Zulaida Yeni Muriani

    2017-01-01

    Full Text Available Macrosegregation is a defect that difficult to avoid in a metal alloy made by casting method. Macrosegregation can cause decreasing in mechanical properties of casting products. It will reduce their performance in industrial application. Macrosegregation is convinced occur during solidification time in liquid alloy. In the early solidified, The solids move upward/downward in liquid alloy during solidification are considered to contribute on macrosegregation formation. This movement occur due to the density differences between the solid and the surrounding liquid. This research want to observe the effect of stirring on macrosegregation formation for interfering on the movement of initial solidified solid. Stiring with rotation method is applied in this experiment at certain temperature. The temperature and the rotation speed of stirring are varied to observe the effect of rotation stirring on macrosegregation formation. The mold is covered by insulation jacket and kept the bottom part opened in order to obtain the directionally solidification. The result shows that the rotation stirring can change the macrostructure of casting but in case of composition distribution, the macrosegregation still appear. Increasing the rotation stirring will rise solid crystals up and the macrosegregation become more uniform and the treatment is better if conducting at lower temperature.

  15. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  16. Effects of partial crystallinity and quenched-in defects on corrosion of ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Rapid solidification by planar flow casting has been found to have introduced deficiencies, viz. partial crystallinity, air pockets and compositional difference in the ribbons of rapidly solidified Ti42⋅9Cu57⋅1 alloy. In order to investigate the effects of these deficiencies on the corrosion of rapidly solidified ...

  17. Development of precipitation strengthened brass with Ti and Sn alloying elements additives by using water atomized powder via powder metallurgy route

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shufeng, E-mail: shufengli@hotmail.com [Joining and Welding Research Institute, Osaka University, Osaka (Japan); Imai, Hisashi; Kondoh, Katsuyoshi [Joining and Welding Research Institute, Osaka University, Osaka (Japan); Kojima, Akimichi; Kosaka, Yoshiharu [San-Etsu Metals Co. LTD., 1892 OHTA, Tonami, Toyama (Japan); Yamamoto, Koji; Takahashi, Motoi [Nippon Atomized Metal Powders Corporation, 87-16, Nishi-Sangao, Noda, Chiba (Japan)

    2012-08-15

    Effect of Ti and Sn alloying elements on microstructure and mechanical properties of 60/40 brass has been studied via the powder metallurgy (P/M) route. The water-atomized BS40-0.6Sn1.0Ti (Cu40wt%Zn-0.6wt%Sn1.0wt%Ti) pre-alloyed powder was consolidated at various temperatures within range of 400-600 Degree-Sign C using spark plasma sintering (SPS) and hot extrusion was carried out at 500 Degree-Sign C. Effects of extrusion temperature on microstructure and tensile strength were investigated by employing SEM-EDS/EBSD, TEM, XRD and tensile test. Results indicated that super-saturated solid solution Ti and Sn elements created high chemical potential for a precipitate reaction in rapidly solidified brass powder, which showed significant strengthening effects on the extruded sample consolidated at lower temperature. Solid solubility of Ti in brass matrix decreased with increasing of sintering temperature, thus resulted in degradation of mechanical properties. Consequently, lower hot processing temperature is necessary to obtain excellent mechanical properties for BS40-0.6Sn1.0Ti during sintering and extrusion. An yield strength of 398 MPa and ultimate tensile strength of 615 MPa were achieved, they respectively showed 31.3% and 22.9% higher values than those of extruded Cu40Zn brass. -- Graphical abstract: The Ti and Sn alloying elements additions showed significant grain refinement on Cu40Zn-0.6Sn1.0Ti brass (b) as comparing with that of the conventional Cu40Zn brass (a), detected by electron backscatter diffraction (EBSD) technique. The grain boundaries maps of (a) BS40 (b) BS40-0.6Sn1.0Ti SPS compact sintered at 400 Degree-Sign C reveals by electron backscatter diffraction (EBSD) technique. Highlights: Black-Right-Pointing-Pointer Alloying elements Ti and Sn are proposed as additives in 60/40 brass. Black-Right-Pointing-Pointer Super-saturated Ti in powder creates high chemical potential for precipitation. Black-Right-Pointing-Pointer CuSn{sub 3}Ti{sub 5

  18. As-cast structure refinement of Ti-46Al alloy by hafnium and boron additions

    Directory of Open Access Journals (Sweden)

    Zhang Li

    2009-05-01

    Full Text Available The infl uence of Hf and B on the solidifi cation structure of cast Ti-46Al alloys was investigated. The results show that the coupling effect of Hf and B changes the solidifi cation structure morphology and strongly refi nes the grain size. When the Hf+B contents were increased from 0 + 0.0 to 3 + 0.2, 5 + 0.6 and 7 + 1.0 (in at. %, the solidification structure morphology changed from coarse columnar dendrite to fine columnar dendrite, then to equiaxed dendrite, and further to fi ne near granular grain whilst the average grain size decreased to 20 μm. It is concluded that the columnar dendrite refinement is due to the effect of Hf and B on the decrease of Al diffusion coeffi cient in the melt. The fi ne near granular grain formation is attributed to the combined constitutional supercooling formed by Al and B segregation that is strengthened by Hf and B additions at the solid/liquid interface during solidifi cation, and the TiB2 precipitates acting as heterogeneous nuclei

  19. Formation and growth of crystal defects in directionally solidified multicrystalline silicon for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Ryningen, Birgit

    2008-07-01

    Included in this thesis are five publications and one report. The common theme is characterisation of directionally solidified multicrystalline silicon for solar cells. Material characterisation of solar cell silicon is naturally closely linked to both the casting process and to the solar cell processing: Many of the material properties are determined by the casting process, and the solar cell processing will to some extend determine which properties will influence the solar cell performance. Solar grade silicon (SoG-Si) made by metallurgical refining route and supplied by Elkem Solar was directionally solidified and subsequently characterised, and a simple solar cell process was applied. Except from some metallic co-precipitates in the top of the ingot, no abnormalities were found, and it is suggested that within the limits of the tests performed in this thesis, the casting and the solar cell processing, rather than the assumed higher impurity content, was the limiting factor. It is suggested in this thesis that the main quality problem in multicrystalline silicon wafers is the existence of dislocation clusters covering large wafer areas. The clusters will reduce the effect of gettering and even if gettering could be performed successfully, the clusters will still reduce the minority carrier mobility and hence the solar cell performance. It has further been pointed out that ingots solidified under seemingly equal conditions might have a pronounced difference in minority carrier lifetime. Ingots with low minority carrier lifetime have high dislocation densities. The ingots with the substantially higher lifetime seem all to be dominated by twins. It is also found a link between a higher undercooling and the ingots dominated by twins. It is suggested that the two types of ingots are subject to different nucleation and crystal growth mechanisms: For the ingots dominated by dislocations, which are over represented, the crystal growth is randomly nucleated at the

  20. Interplay between temperature gradients field and C - E transformation in solidifying rolls

    Directory of Open Access Journals (Sweden)

    W. Wołczyński

    2009-07-01

    Full Text Available At first step of simulation a temperature field for solidifying cast steel and cast iron roll has been performed. The calculation does not take into account the convection in the liquid since convection has no influence on the proposed model for the localization of the C-E (columnar to equiaxed grains transformation. However, it allows to study the dynamics of temperature field temporal behavior in the middle of a mould. It is postulated that for the C-E transition a full accumulation of the heat in the mould has been observed (plateau at the T(t curve. The temporal range of plateau existence corresponds to the incubation time for the full equiaxed grains formation. At the second step of simulation temporal behavior of the temperature gradient field has been studied. Three ranges within temperature gradients field have been distinguished for the operating point situated at the middle of mould: a/ for the formation of columnar grains zone, ( and high temperature gradient 0>>T&0//>>∂∂−∂∂∂∂−∂∂>EttEtrTrT. T - temperature, r - roll radius. It is evident that the heat transfer across the mould decides on the temporal appearance of incubation during which the solidification is significantly arrested and competition between columnar and equiaxed growth occurs. Moreover solidification with positive temperature gradient transforms into solidification with negative temperature gradient (locally after the incubation. A simulation has been performed for the cast steel and cast iron rolls solidifying as in industry condition. Since the incubation divides the roll into to parts (first with columnar structure, second with equiaxed structure some experiments dealing with solidification have been made in laboratory scale. Finally, observations of the macrosegregation or microsegregation and phase or structure appearance in the cast iron ingot / roll (made in laboratory has also been done in order to confront them with theoretical predictions

  1. Optimization of dispersive liquid-phase microextraction based on solidified floating organic drop combined with high-performance liquid chromatography for the analysis of glucocorticoid residues in food.

    Science.gov (United States)

    Huang, Yuan; Zheng, Zhiqun; Huang, Liying; Yao, Hong; Wu, Xiao Shan; Li, Shaoguang; Lin, Dandan

    2017-05-10

    A rapid, simple, cost-effective dispersive liquid-phase microextraction based on solidified floating organic drop (SFOD-LPME) was developed in this study. Along with high-performance liquid chromatography, we used the developed approach to determine and enrich trace amounts of four glucocorticoids, namely, prednisone, betamethasone, dexamethasone, and cortisone acetate, in animal-derived food. We also investigated and optimized several important parameters that influenced the extraction efficiency of SFOD-LPME. These parameters include the extractant species, volumes of extraction and dispersant solvents, sodium chloride addition, sample pH, extraction time and temperature, and stirring rate. Under optimum experimental conditions, the calibration graph exhibited linearity over the range of 1.2-200.0ng/ml for the four analytes, with a reasonable linearity(r 2 : 0.9990-0.9999). The enrichment factor was 142-276, and the detection limits was 0.39-0.46ng/ml (0.078-0.23μg/kg). This method was successfully applied to analyze actual food samples, and good spiked recoveries of over 81.5%-114.3% were obtained. Copyright © 2017. Published by Elsevier B.V.

  2. A novel solidified floating organic drop microextraction method for preconcentration and determination of copper ions by flow injection flame atomic absorption spectrometry in water samples

    Directory of Open Access Journals (Sweden)

    Arpa Şahin Ç.

    2013-04-01

    Full Text Available A simple, rapid and inexpensive solidified floating organic drop microextraction (SFODME and flow injection flame atomic absorption spectrometric determination (FI-FAAS method for copper was developed. 3-amino-7-dimethylamino-2-methylphenazine (Neutral red, NR was used as the complexing agent. Several factors affecting the microextraction efficiency, such as, pH, NR and sodium dodecylbenzenesulfonate (SDBS concentration, extraction time, stirring rate, and temperature were investigated and optimized. Under optimized experimental conditions an enrichment factor of 541 was obtained for 100 mL of sample solution. The calibration graph was linear in the range of 0.5 – 20.0 ng mL–1 and the limit of detection (3s was 0.18 ng mL–1, the limit of quantification (10s was 0.58 ng mL–1. The relative standard deviation (RSD for 10 replicate measurements of 10 ng mL–1 copper was 2.7%. The developed method was successfully applied to the extraction and determination of copper in different certified reference materials (Estuarine water, Slew 3 and fortified water, TM 23.2 and real water samples and satisfactory results were obtained.

  3. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  4. The Effect of Chilling and Ce Addition on the Microstructure and Mechanical Properties of Al-23Si Alloy

    Science.gov (United States)

    Vijeesh, V.; Narayan Prabhu, K.

    2017-01-01

    The present work involves the study of the effect of varying concentration of Ce addition on microstructure and mechanical properties of Al-23%Si alloys. Melt-treated alloys were solidified in copper, brass, stainless steel molds to assess the effect of cooling rate. The effect on microstructure was assessed by measuring the fineness of primary silicon and eutectic silicon particle characteristics. The Ce melt treatment transformed the coarse and irregular primary silicon into refined polyhedral silicon crystals, and the effect was more significant at higher cooling rates. Although the melt treatment had refined the eutectic silicon at lower cooling rates, it did not show any considerable effect on the eutectic silicon at higher cooling rates. The mechanical properties of the alloy increased significantly with increase in cooling rates and cerium concentration. Analysis of the results and literature reveals that the refined primary silicon was formed as a result of an invariant reaction between Ce compounds and primary silicon at higher temperatures.

  5. Rhenium alloying of tungsten heavy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bose, A.; Jerman, G.; German, R.M.

    1989-06-01

    Alloying experiments have been performed using rhenium additions to a classic 90 mass% tungsten heavy alloy. The mixed powder system was liquid phase sintered to full density at 1500/sup 0/C in 60 min. The rhenium modified alloys exhibited a smaller grain size, higher hardness, higher strength, and lower ductility than the unalloyed system. For an alloy with a composition of 84W-6Re-8Ni-2Fe, the sintered density was 17,4 Mg/m/sup 3/ with a yield strength of 815 MPa, tensile strength of 1180 MPa, and elongation to failure of 13%. This property combination results from the aggregate effects of grain size reduction and solid solution hardening due to rhenium. In the unalloyed system these properties require post-sintering swaging and aging; thus, alloying with rhenium is most attractive for applications where netshaping is desired, such as by powder injection molding. (orig.).

  6. Rhenium alloying of tungsten heavy alloys

    Energy Technology Data Exchange (ETDEWEB)

    German, R.M.; Bose, A.; Jerman, G.

    1989-01-01

    Alloying experiments were performed using rhenium additions to a classic 90 mass % tungsten heavy alloy. The mixed-powder system was liquid phase sintered to full density at 1500 C in 60 min The rhenium-modified alloys exhibited a smaller grain size, higher hardness, higher strength, and lower ductility than the unalloyed system. For an alloy with a composition of 84W-6Re-8Ni-2Fe, the sintered density was 17, 4 Mg/m{sup 3} with a yield strength of 815 MPa, tensile strength of 1180 MPa, and elongation to failure of 13%. This property combination results from the aggregate effects of grain size reduction and solid solution hardening due to rhenium. In the unalloyed system these properties require post-sintering swaging and aging; thus, alloying with rhenium is most attractive for applications where net shaping is desired, such as by powder injection molding.

  7. Nickel alloys development-Inconel alloys development

    Energy Technology Data Exchange (ETDEWEB)

    Park, Yong Soo; Uhm, Tae Sik; Kim, Taek Jun; Jeon, Yu Taek; Chang, Hyun Young [Yonsei University, Seoul (Korea, Republic of); Kim, Young Sik [Andong National University, Andon (Korea, Republic of)

    1996-07-01

    This report dealt with the evaluation of Alloy 600 and alloy 690 of steam= generator materials. The experimental alloys were divided into two groups. ; Seamless tubings made by different ingot, and Mo-modified alloys. Thermal treatment had no influenced on the anodic polarization resistance in some caustic solution, but improved stress corrosion resistance by CERT. The effect of SO{sub 4}{sup =} ions reduced markedly caustic SCC resistance. The corrosion mode by 70 days and 120 days C-ring tests revealed the intergranular corrosion instead of stress corrosion cracking. Mo addition on the corrosion resistance of Alloy 690M showed beneficial effect in neutral and acidic solutions, but a little effect in caustic solutions. However, the caustic stress corrosion resistance was improved by the addition of molybdenum. 27 refs., 84 figs., 5 tabs. (author)

  8. Comparative Investigation of the Downward and Upward Directionally Solidified Single-Crystal Blades of Superalloy CMSX-4

    Science.gov (United States)

    Wang, Fu; Ma, Dexin; Bogner, Samuel; Bührig-Polaczek, Andreas

    2016-05-01

    Single-crystal blades of Ni-base superalloys CMSX-4 have been directionally solidified using the downward directional solidification (DWDS) process. The possible benefits of the process were comparatively evaluated with respect to the Bridgman process' results. The DWDS process exhibits good capabilities for casting the single-crystal components. The thermal gradients of this process are approximately seven times higher than those of the Bridgman process. It provides more advantages for solidifying the single-crystal superalloy blades by reducing the casting defects, refining the microstructure, decreasing the size of the γ/ γ' eutectic pools, refining the γ' precipitates, alleviating the degree of the microsegregation, and minimizing the size and volume fraction of the micropores.

  9. A SEM and X-ray study for investigation of solidified/stabilized arsenic-iron hydroxide sludge.

    Science.gov (United States)

    Phenrat, Tanapon; Marhaba, Taha F; Rachakornkij, Manaskorn

    2005-02-14

    Despite the fact that the solidification/stabilization of arsenic containing wastes with Portland cement and lime has an extensively documented history of use, the physical and chemical phenomena as a result of the interaction between arsenic and cement components have not been fully characterized. The study investigates the behavior of synthesized arsenic-iron hydroxide sludge, the by-product of arsenic removal by coagulation with ferric chloride, in solidified/stabilized matrices as well as its binding mechanisms by exploring the cementitious matrices in the micro-scale by scanning electron microscopy equipped with energy dispersive X-ray spectrometer (SEM-EDS). It was revealed that arsenic can be chemically fixed into cementitious environment of the solidified/stabilized matrices by three important immobilization mechanisms; sorption onto C-S-H surface, replacing SO4(2-) of ettringite, and reaction with cement components to form calcium-arsenic compounds, the solubility limiting phases.

  10. Preparation and Stability of Inorganic Solidified Foam for Preventing Coal Fires

    Directory of Open Access Journals (Sweden)

    Botao Qin

    2014-01-01

    Full Text Available Inorganic solidified foam (ISF is a novel material for preventing coal fires. This paper presents the preparation process and working principle of main installations. Besides, aqueous foam with expansion ratio of 28 and 30 min drainage rate of 13% was prepared. Stability of foam fluid was studied in terms of stability coefficient, by varying water-slurry ratio, fly ash replacement ratio of cement, and aqueous foam volume alternatively. Light microscope was utilized to analyze the dynamic change of bubble wall of foam fluid and stability principle was proposed. In order to further enhance the stability of ISF, different dosage of calcium fluoroaluminate was added to ISF specimens whose stability coefficient was tested and change of hydration products was detected by scanning electron microscope (SEM. The outcomes indicated that calcium fluoroaluminate could enhance the stability coefficient of ISF and compact hydration products formed in cell wall of ISF; naturally, the stability principle of ISF was proved right. Based on above-mentioned experimental contents, ISF with stability coefficient of 95% and foam expansion ratio of 5 was prepared, which could sufficiently satisfy field process requirements on plugging air leakage and thermal insulation.

  11. Microstructure Control of Columnar-Grained Silicon Substrate Solidified from Silicon Melts Using Gas Pressure

    Directory of Open Access Journals (Sweden)

    Jun-Kyu Lee

    2015-01-01

    Full Text Available A silicon substrate with the dimensions of 100 × 140 × 0.3 mm was grown directly from liquid silicon with gas pressure. The silicon melt in the sealed melting part was injected into the growth part at applied pressure of 780–850 Torr. The solidified silicon substrate was then transferred by the pull of the cooled dummy bar. A desirable structure with a liquid-solid interface perpendicular to the pulling direction was formed when the mold temperature in the solidification zone of the growth part was much higher than that of the dummy bar, as this technique should be able to overcome thermal loss through the molds and the limited heat flux derived from the very narrow contact area between the silicon melt and the dummy bar. In addition, because the metallic impurities and expansion of volume during solidification are preferably moved to a liquid phase, a high-quality silicon substrate, without defects such as cracks and impurities in the substrate, could be manufactured in the interface structure. The present study reports the experimental findings on a new and direct growth system for obtaining silicon substrates characterized by high quality and productivity, as a candidate for alternate routes for the fabrication of silicon substrates.

  12. Massive, solidified bone in the wing of a volant courting bird.

    Science.gov (United States)

    Bostwick, Kimberly S; Riccio, Mark L; Humphries, Julian M

    2012-10-23

    One pervasive morphological feature of tetrapods is the pipe-like, often marrow-filled, structure of the limb or long bones. This 'hollow' form maximizes flexural strength and stiffness with the minimum amount of bony material, and is exemplified by truly hollow (air-filled), or pneumatic, humeri in many modern birds. High-resolution microCT scans of the wings of two male club-winged manakins (Machaeropterus deliciosus) uncovered a notable exception to the hollow-tube rule in terrestrial vertebrates; males exhibited solidified ulnae more than three times the volume of birds of comparable body size, with significantly higher tissue mineral densities. The humeri exhibited similar (but less extreme) modifications. Each of the observed osteological modifications increases the overall mass of the bone, running counter to pervasive weight-reducing optimizations for flight in birds. The club-winged manakin is named for a pair of unique wing feathers found in adult males; these enlarged feathers attach directly to the ulna and resonate to produce a distinctive sound used in courtship displays. Given that the observed modifications probably assist in sound production, the club-winged manakin represents a case in which sexual selection by female choice has generated an ecologically 'costly' forelimb morphology, unique in being specialized for sound production at a presumed cost in flight efficiency.

  13. Organic semiconductor rubrene thin films deposited by pulsed laser evaporation of solidified solutions

    Science.gov (United States)

    Majewska, N.; Gazda, M.; Jendrzejewski, R.; Majumdar, S.; Sawczak, M.; Śliwiński, G.

    2017-08-01

    Organic semiconductor rubrene (C42H28) belongs to most preferred spintronic materials because of the high charge carrier mobility up to 40 cm2(V·s)-1. However, the fabrication of a defect-free, polycrystalline rubrene for spintronic applications represents a difficult task. We report preparation and properties of rubrene thin films deposited by pulsed laser evaporation of solidified solutions. Samples of rubrene dissolved in aromatic solvents toluene, xylene, dichloromethane and 1,1-dichloroethane (0.23-1% wt) were cooled to temperatures in the range of 16.5-163 K and served as targets. The target ablation was provided by a pulsed 1064 nm or 266 nm laser. For films of thickness up to 100 nm deposited on Si, glass and ITO glass substrates, the Raman and AFM data show presence of the mixed crystalline and amorphous rubrene phases. Agglomerates of rubrene crystals are revealed by SEM observation too, and presence of oxide/peroxide (C42H28O2) in the films is concluded from matrix-assisted laser desorption/ionization time-of-flight spectroscopic analysis.

  14. Multi-scale Constitutive Model of Solidifying Cementitious Composites and Application to Cracking Assessment of a Concrete Structure

    OpenAIRE

    石田, 哲也; 浅本, 晋吾; 前川, 宏一

    2006-01-01

    A multi-scale constitutive model of solidifying cementitious materials is presented based on a systematic knowledge coupling structural mechanics with chemo-physical phenomena. The model can reasonably simulate time-dependent deformations such as autogenous/drying shrinkage and basic/drying creep in laboratory tests under arbitrary environmental and loading conditions. Shrinkage induced cracking in an actual PRC bridge structure was examined by the analytical system, which reveals that large ...

  15. 46 CFR 153.1108 - Heated prewash for solidifying NLS, high viscosity NLS and required prewashes of NLS whose...

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Heated prewash for solidifying NLS, high viscosity NLS and required prewashes of NLS whose viscosity exceeds 25 mPa sec at 20 °C: Categories A, B, and C. 153.1108 Section 153.1108 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK LIQUID,...

  16. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  17. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  18. Development of methodology to evaluate microbially influenced degradation of cement-solidified low-level radioactive waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Rogers, R.D.; Hamilton, M.A.; Veeh, R.H.; McConnell, J.W. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1994-12-31

    Because of its apparent structural integrity, cement has been widely used in the United States as a binder to solidify Class B and C low-level radioactive waste (LLW). However, the resulting cement preparations are susceptible to failure due to the actions of stress and environment. An environmentally mediated process that could affect cement stability is the action of naturally occurring microorganisms. The US Nuclear Regulatory Commission (NRC), recognizing this eventuality, stated that the effects of microbial action on waste form integrity must be addressed. This paper provides present results from an ongoing program that addresses the effects of microbially influenced degradation (MID) on cement-solidified LLW. Data are provided on the development of an evaluation method using acid-producing bacteria. Results are from work with one type of these bacteria, the sulfur-oxidizing Thiobacillus. This work involved the use of a system in which laboratory- and vendor-manufactured, simulated waste forms were exposed on an intermittent basis to media containing thiobacilli. Testing demonstrated that MID has the potential to severely compromise the structural integrity of ion-exchange resin and evaporator-bottoms waste that is solidified with cement. In addition, it was found that a significant percentage of calcium and other elements were leached from the treated waste forms. Also, the surface pH of the treated specimens decreased to below 2. These conditions apparently contributed to the physical deterioration of simulated waste forms after 60 days of exposure to the thiobacilli.

  19. Studies on uniformity of the active ingredients in acetaminophen suppositories re-solidified after melting under high temperature conditions.

    Science.gov (United States)

    Yamamoto, Yoshihisa; Fukami, Toshiro; Koide, Tatsuo; Onuki, Yoshinori; Suzuki, Toyofumi; Katori, Noriko; Tomono, Kazuo

    2015-01-01

    The target of the present pharmaceutical study was the antipyretic analgesic, acetaminophen; its suppository form is usually split when used in pediatric patients. We focused on the active ingredient uniformity in these products, which were re-solidified after melting under high temperature condition. When sections of the cut surfaces of the seven acetaminophen suppository products (SUP-A-G) commercially available in Japan were visualized by polarized microscopy, acetaminophen crystals that were dispersed in the base were identified. The results of the quantitative determination of agent concentration for each cut portion (mg/g) suggested uniform dispersion of these crystals in the base of each product. The agent concentration in each portion of the suppositories that was re-solidified after melting at high temperatures was measured. Segregation of the active ingredient was observed in four products at a temperature of 40°C for 1 h, while active ingredient uniformity was maintained in the other three products (SUP-C, SUP-F and SUP-G). The latter three products also showed high viscosity at 40°C. At 50°C for 4 h, only the uniformity of the active ingredient in SUP-C was maintained. These results suggest that the uniformity of the active ingredient is lost in some acetaminophen suppositories that were re-solidified after melting under high temperature conditions. The degree of loss varies depending on the product.

  20. Evaluation of physical stability and leachability of Portland Pozzolona Cement (PPC) solidified chemical sludge generated from textile wastewater treatment plants

    Energy Technology Data Exchange (ETDEWEB)

    Patel, Hema, E-mail: hhasija@gmail.com [TERI University, Plot No. 10, Institutional Area, Vasant Kunj, New Delhi (India); Pandey, Suneel [Centre for Regulatory and Policy Research, The Energy and Resources Institute (TERI), India Habitat Centre, New Delhi (India)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Stabilization/solidification of chemical sludge from textile wastewater treatment plants using Portland Pozzolona Cement (PPC) containing fly ash. Black-Right-Pointing-Pointer Physical engineering (compressive strength and block density) indicates that sludge has potential to be reused for construction purpose after stabilization/solidification. Black-Right-Pointing-Pointer Leaching of heavy metals from stabilized/solidified materials were within stipulated limits. Black-Right-Pointing-Pointer There is a modification of microstructural properties of PPC with sludge addition as indicated by XRD and SEM patterns. - Abstract: The chemical sludge generated from the treatment of textile dyeing wastewater is a hazardous waste as per Indian Hazardous Waste Management rules. In this paper, stabilization/solidification of chemical sludge was carried out to explore its reuse potential in the construction materials. Portland Pozzolona Cement (PPC) was selected as the binder system which is commercially available cement with 10-25% fly ash interground in it. The stabilized/solidified blocks were evaluated in terms of unconfined compressive strength, block density and leaching of heavy metals. The compressive strength (3.62-33.62 MPa) and block density (1222.17-1688.72 kg/m{sup 3}) values as well as the negligible leaching of heavy metals from the stabilized/solidified blocks indicate that there is a potential of its use for structural and non-structural applications.

  1. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  2. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  3. Crystal Growth of HgZnTe Alloy by Directional Solidification in Low Gravity Environment

    Science.gov (United States)

    Su, Ching-Hua; Sha, Yi-Gao; Lehoczky, S. L.; Szofran, F. R.; Gillies, D. C.; Scripa, R. N.; Cobb, S. D.; Wang, J. C.

    2002-01-01

    An Hg(0.84)Zn(0.16)Te alloy crystal was back-melted and partially re-solidified during the first United States Microgravity Laboratory mission in the Marshall Space Flight Center's Crystal Growth Furnace. The experiment was inadvertently terminated at about 30% of planned completion. Nonetheless, it was successfully demonstrated that a HgZnTe alloy ingot partially grown and quenched on the ground can be back-melted and re-grown in space under nearly steady-state growth conditions. An identical "ground-truth" experiment was performed following the mission and a comparison between the properties of the crystals is described. The results indicate the importance of residual microgravity acceleration (less than or approx. equal to 0.4 micro-grams) even in the sub-microgravity range for the slow solidification velocities and large density gradients.

  4. Wetting and Interfacial Chemistry of SnZnCu Alloys with Cu and Al Substrates

    Science.gov (United States)

    Fima, Przemysław; Pstruś, Janusz; Gancarz, Tomasz

    2014-05-01

    Wetting of Cu and Al pads by Sn-Zn eutectic-based alloys with 0.5, 1, and 1.5 wt.% of Cu was studied at 250 °C, in the presence of ALU33® flux, with wetting times of 15, 30, 60, and 180 s, respectively. With increasing wetting time the wetting angle decreases only slightly and the angles on Cu pads are higher than those on Al pads. Selected, solidified solder-pad couples were cross-sectioned and subjected to SEM-EDS study of the interfacial microstructure. The results revealed that the microstructure of the SnZnCu/Cu interface is much different from SnZnCu/Al interface. In the first case continuous interlayers are observed while in the latter case there is no interlayer but the alloy dissolves the substrate along grain boundaries.

  5. Supporting data for senary refractory high-entropy alloy CrxMoNbTaVW

    Directory of Open Access Journals (Sweden)

    B. Zhang

    2015-12-01

    Full Text Available This data article is related to the research paper entitled “senary refractory high-entropy alloy CrxMoNbTaVW [1]”. In this data article, the pseudo-binary Cr-MoNbTaVW phase diagram is presented to show the impact of Cr content to the senary Cr-MoNbTaVW alloy system; the sub-lattice site fractions are presented to show the disordered property of the Cr-MoNbTaVW BCC structures; the equilibrium and Scheil solidification results with the actual sample elemental compositions are presented to show the thermodynamic information of the melted/solidified CrxMoNbTaVW samples; and the raw EDS scan data of the arc-melted CrxMoNbTaVW samples are also provided.

  6. Numerical modeling of an alloy droplet deposition with non-equilibrium solidification

    Science.gov (United States)

    Ramanuj, Vimal

    taking place in rapidly solidifying domains. Solid phase diffusion theories proposed in the literature are incorporated in the solute conservation equation through a back diffusion parameter till the eutectic composition; beyond which a special treatment is proposed. A simplified homogeneous mushy region model has also been outline. Both models are employed to reproduce analytical results under limiting conditions and also experimentally verified. The primary objective of the present work is to examine the splat morphology, solidification behavior and microstructural characteristics under varying operational parameters. A simplified homogeneous mushy region model is first applied to study the role of convection in an SS304 droplet deposition with substrate remelting. The results are compared with experimental findings reported in the literature and a good agreement is observed. Furthermore, a hypoeutectic Sn-Pb alloy droplet deposition is studied using a comprehensive coupled temperature solute model that accounts for the non-equilibrium solidification occurring in eutectic type of alloys. Particular focus is laid on the limitations of a homogeneous mushy region assumption, role of species composition in governing solidification, estimation of the microstructural properties and eutectic formation.

  7. Element segregation behavior of aluminum-copper alloy ZL205A

    Directory of Open Access Journals (Sweden)

    Fan Li

    2014-11-01

    Full Text Available In aluminum-copper alloy, the segregation has a severe bad effect on the alloying degree, strength and corrosion resistance. A deeper understanding of element segregation behavior will have a great significance on the prevention of segregation. In the study, the element segregation behavior of ZL205A aluminum-copper alloy was investigated by examining isothermally solidified samples using scanning electron microscopy and energy dispersive spectroscopy. The calculated results of segregation coefficients show that Cu and Mn are negative segregation elements; while Ti, V and Zr are positive segregation elements. The sequence of element segregation degree from the greatest to the least in ZL205A alloy is Cu, Mn, V, Ti, Zr and Al. The density of residual liquid is expected to increase with a decrease in the quenching temperature ranging from 630 ºC to 550 ºC. The calculated results confirm that the quenching temperature has an insignificant effect on the liquid density; and the variation of density is mainly due to element segregation. Consequently, segregations of Al, Cu and Mn lead to an increase in density, but Ti, V and Zr present the opposite effect. The contribution of each element to the variation of the liquid density was analyzed. The sequence of contributions of alloying elements to the variation of total liquid density is Cu﹥Al﹥Mn﹥V﹥Ti﹥Zr.

  8. An Approach for Preparing High-Performance MnBi Alloys and Magnets

    Science.gov (United States)

    Van Nguyen, Vuong; Nguyen, Truong Xuan

    2017-06-01

    MnBi alloys were arc-melted and solidified by different cooling rates, which resulted in microstructures with different sizes of Mn grains embedded in the matrix consisting of Bi and MnBi phases. By annealing at an appropriate temperature and duration, the Mn grains become MnBi grains caused by their combination with the surrounding Bi. This process enhances the MnBi content leading to the large spontaneous magnetization ( M s) of alloyed samples. The coercivity (i H c) of alloys is determined mostly by the MnBi grain distribution formed during the annealing process. Consequently, an alloy of large M s and i H c can be produced by controlling the required cooling rate as it figures␣in the arc-melting process and the appropriate annealing. The high-performance MnBi alloy was cold ball-milled into fine powders that were used for preparing MnBi bulk magnets by aligning in an 18 kOe-field followed by warm-compaction at 280°C and 12 MPa for 10 min. The magnet is highly anisotropic with an energy product of 7 MGOe.

  9. The solidification microstructure of Al-Cu-Si alloys metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Garbellini, O.; Palacio, H. [IFIMAT-CID, Tandil (Argentina); Biloni, H. [LEMIT-CIC, La Plata (Argentina)

    1998-12-31

    The relationship between solidification microstructure and fluidity in MMC was studied. The composites were fabricated by infiltration of liquid metal into a alumina SAFFIL fibers preform under a gas pressure, using alloys of the AlCuSi system as matrices. The fluidity was measured in terms of classic foundry practice (i.e., the distance of flow liquid metal into the preform, while solidifying). The characterization of solidification microstructure in the cast composite was analyzed and correlated with the results of fluidity. The attention was particularly focused on such effects as the presence or absence of selective nucleation, the refinement of certain solidifying phases in the presence of fibers and their influence on microstructure formation and segregation of certain elements present in the liquid at the fiber matrix interface. By comparing reinforced and non reinforced zones, it was shown that the presence of fibers resulted in a refinement of the dendritic arm spacing of the {alpha}Al phase, with nucleation of Si on the fibers and without nucleation of primary Al dendrites. The results were discussed and compared with the microstructures and fluidity test of the unreinforced Al-Cu-Si alloys.

  10. In situ Neutron Diffraction during Casting: Determination of Rigidity Point in Grain Refined Al-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Jean-Marie Drezet

    2014-02-01

    Full Text Available The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start to generate internal stresses in a casting. As such, it is a key parameter in numerical modelling of solidification processes and in studying casting defects such as solidification cracking. This temperature has been determined in Al-Cu alloys using in situ neutron diffraction during casting in a dog bone shaped mould. In such a setup, the thermal contraction of the solidifying material is constrained and stresses develop at a hot spot that is irradiated by neutrons. Diffraction peaks are recorded every 11 s using a large detector, and their evolution allows for the determination of the rigidity temperatures. We measured rigidity temperatures equal to 557 °C and 548 °C, depending on cooling rate, for a grain refined Al-13 wt% Cu alloy. At high cooling rate, rigidity is reached during the formation of the eutectic phase and the solid phase is not sufficiently coalesced, i.e., strong enough, to avoid hot tear formation.

  11. In situ Neutron Diffraction during Casting: Determination of Rigidity Point in Grain Refined Al-Cu Alloys

    Science.gov (United States)

    Drezet, Jean-Marie; Mireux, Bastien; Szaraz, Zoltan; Pirling, Thilo

    2014-01-01

    The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start to generate internal stresses in a casting. As such, it is a key parameter in numerical modelling of solidification processes and in studying casting defects such as solidification cracking. This temperature has been determined in Al-Cu alloys using in situ neutron diffraction during casting in a dog bone shaped mould. In such a setup, the thermal contraction of the solidifying material is constrained and stresses develop at a hot spot that is irradiated by neutrons. Diffraction peaks are recorded every 11 s using a large detector, and their evolution allows for the determination of the rigidity temperatures. We measured rigidity temperatures equal to 557 °C and 548 °C, depending on cooling rate, for a grain refined Al-13 wt% Cu alloy. At high cooling rate, rigidity is reached during the formation of the eutectic phase and the solid phase is not sufficiently coalesced, i.e., strong enough, to avoid hot tear formation. PMID:28788507

  12. Effect of alloying elements on branching of primary austenite dendrites in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of influence of individual alloying elements on branching degree of primary austenite dendrites in austenitic cast iron Ni-Mn-Cu. 30 cast shafts dia. 20 mm were analysed. Chemical composition of the alloywas as follows: 2.0 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.5 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to 0.16 % P and 0.03 to 0.04 % S.Analysis was performed separately for the dendrites solidifying in directional and volumetric way. The average distance "x" between the2nd order arms was accepted as the criterion of branching degree. It was found that influence of C, Si, Ni, Mn and Cu on the parameter "x"is statistically significant. Intensity of carbon influence is decidedly higher than that of other elements, and the influence is more intensive in the directionally solidifying dendrites. However, in the case of the alloyed cast iron Ni-Mn-Cu, combined influence of the alloying elements on solidification course of primary austenite can be significant.

  13. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  14. The relationship of microstructure to fracture and corrosion behavior of a directionally solidified superalloy

    Science.gov (United States)

    Trexler, Matthew D.

    GTD-111 DS is a directionally solidified superalloy currently used in turbine engines. To accurately predict the life of engine components it is essential to examine and characterize the microstructural evolution of the material and its effects on material properties. The as-cast microstructure of GTD-111 is highly inhomogeneous as a result of coring. The current post-casting heat treatments do not effectively eliminate the inhomogeneity. This inhomogeneity affects properties including tensile strength, fracture toughness, fracture path, and corrosion behavior, primarily in terms of the number of grains per specimen. The goal of this work was to link microstructural features to these properties. Quantitative fractography was used to determine that the path of cracks during failure of tensile specimens is influenced by the presence of carbides, which are located in the interdendritic regions of the material as dictated by segregation. The solvus temperature of the precipitate phase, Ni3(Al, Ti), was determined to be 1200°C using traditional metallography, differential thermal analysis, and dilatometry. A heat-treatment was designed to homogenize the microstructure for tensile testing that isolates the carbide by dissolving all of the "eutectic" Ni3(Al, Ti) precipitate phase, which is also found in the interdendritic areas. High temperature oxidation/sulfidation tests were conducted to investigate the corrosion processes involved when GTD-111 DS is utilized in steam and gas combustion turbine engines. The kinetics of corrosion in both oxidizing and sulfidizing atmospheres were determined using thermogravimetric analysis. Additionally, metallography of these samples after TGA revealed a correlation between the presence of grain boundaries and sulfur attack, which led to catastrophic failure of the material under stress-free conditions in a sulfur bearing environment. In summary, this work correlates the inhomogeneous microstructure of GTD-111 DS to tensile fracture

  15. Microstructural evolution of directionally solidified DZ125 superalloy castings with different solidification methods

    Directory of Open Access Journals (Sweden)

    Ge Bingming

    2013-01-01

    Full Text Available The properties of Ni-base superalloy castings are closely related to the uniformity of their as-cast microstructure, and different solidification methods have serious effect on microstructural uniformity. In this paper, the influences of high rate solidification (HRS process (with or without superheating and liquid metal cooling (LMC process on the microstructure of DZ125 superalloy were investigated. Blade-shape castings were solidified at rates of 40 μm·s-1 to 110 μm·s-1 using HRS process and a comparative experiment was carried out at a rate of 70 μm·s-1 by LMC process. The optical microscope (OM, scanning electron microscope (SEM were used to observe the microstructure and the grain size was analyzed using electron back scattered diffraction (EBSD technique. Results show that for the castings by either HRS or LMC process, the primary dendrite arm spacing and size of γ' precipitates decrease with increasing the withdrawal rate; the dendrites and γ' precipitates at the upper section of the blade are coarser than those in the middle, especially for the HRS castings without high superheating technique. When the withdrawal rate is 70 μm·s-1, the castings by HRS with high superheating technique have the smallest PDAS with fine γ' precipitates; while the size distribution of γ' precipitates is more homogenous in LMC castings, and the number of larger grains in LMC castings is smaller than that in the HRS castings. Moreover, high superheating technique yields smaller grains in the castings. Both the LMC method and HRS with high superheating technique can be used to prepare castings with reduced maximum grain size.

  16. Preliminary Evaluation of Mechanical Properties of Co-Cr Alloys Fabricated by Three New Manufacturing Processes.

    Science.gov (United States)

    Jang, Seong-Ho; Lee, Dae-Ho; Ha, Jung-Yun; Hanawa, Takao; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    A preliminary tensile test was performed to evaluate the mechanical properties of cobalt-chromium (Co-Cr) alloys fabricated by three new manufacturing processes: metal milling, milling for soft metal, and rapid prototyping (n=6). For comparison, the three alloy materials were also used to fabricate specimens by a casting procedure. In all groups tested, the proof strength and elongation were over 500 MPa and 2%, respectively. The milled soft alloy in particular showed a substantially greater elongation, whereas the alloy fabricated by rapid prototyping exhibited a higher proof strength.

  17. Catalyst Alloys Processing

    Science.gov (United States)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  18. Influence of Y2O3 Content on Microstructure and Properties of Laser Alloying WC/Ni Metal Ceramic on 38CrMoAl Steel

    Directory of Open Access Journals (Sweden)

    HAN Li-ying

    2017-03-01

    Full Text Available WC/Ni reinforced layers with different Y2O3 contents were fabricated on the surface of 38CrMoAl steel by laser alloying. The influence of Y2O3 content on the phase composition, microstructure, microhardness and tribological performance of the alloying layers were investigated via X-ray diffraction, scanning electron microscopy, electron microprobe, Vickers hardness tester and friction wear testing machine. The results show that the alloying layers with different Y2O3 contents all consist of γ-(Fe, Ni, martensite matrix, M3C, and WC phases. Nano-WC particles are mainly distributed between the dendrites in the top of the alloying layers, while the micro-scale WC particles with epitaxial growth layers are observed in the bottom of alloying layers. With the increase of Y2O3 content, the solidified microstructure with hypoeutectic morphology gradually refines, the number of the γ-(Fe, Ni and M3C increases, and the number of martensite matrix decreases slightly. When Y2O3 content(mass fraction, the same below is more than 1.0%, the solidified microstructure slightly coarsens. With the increase of Y2O3 content, the hardness of the alloying layers increases first and then decreases; the friction coefficient and the wear mass loss exhibit the opposite trend. When the Y2O3 content is 1.0%, the hardness of the alloying layer is the highest, which is 2.4 times of hardness of matrix; the friction coefficient and the wear mass loss are the lowest, which are 17% and 8.9% of the matrix respectively.

  19. Phase Composition of a CrMo0.5NbTa0.5TiZr High Entropy Alloy: Comparison of Experimental and Simulated Data (Postprint)

    Science.gov (United States)

    2014-04-01

    alloying elements is believed to stabilize the more ductile disordered solid-solution phases relative to the brittle intermetallic phases . This strategy...DD-MM-YY) 2. REPORT TYPE 3. DATES COVERED (From - To) April 2014 Interim 19 March 2014 – 31 March 2014 4. TITLE AND SUBTITLE PHASE ...e15093796. 14. ABSTRACT Microstructure and phase composition of a CrMo0 5NbTa0 5TiZr high entropy alloy were studied in the as-solidified and heat

  20. Influence of Laser Welding Speed on the Morphology and Phases Occurring in Spray-Compacted Hypereutectic Al-Si-Alloys

    Directory of Open Access Journals (Sweden)

    Thomas Gietzelt

    2016-11-01

    Full Text Available Normally, the weldability of aluminum alloys is ruled by the temperature range of solidification of an alloy according to its composition by the formation of hot cracks due to thermal shrinkage. However, for materials at nonequilibrium conditions, advantage can be taken by multiple phase formation, leading to an annihilation of temperature stress at the microscopic scale, preventing hot cracks even for alloys with extreme melting range. In this paper, several spray-compacted hypereutectic aluminum alloys were laser welded. Besides different silicon contents, additional alloying elements like copper, iron and nickel were present in some alloys, affecting the microstructure. The microstructure was investigated at the delivery state of spray-compacted material as well as for a wide range of welding speeds ranging from 0.5 to 10 m/min, respectively. The impact of speed on phase composition and morphology was studied at different disequilibrium solidification conditions. At high welding velocity, a close-meshed network of eutectic Al-Si-composition was observed, whereas the matrix is filled with nearly pure aluminum, helping to diminish the thermal stress during accelerated solidification. Primary solidified silicon was found, however, containing considerable amounts of aluminum, which was not expected from phase diagrams obtained at the thermodynamic equilibrium.

  1. Electrochemical and Mechanical Behavior of Lead-Silver and Lead-Bismuth Casting Alloys for Lead-Acid Battery Components

    Science.gov (United States)

    Osório, Wislei R.; Peixoto, Leandro C.; Garcia, Amauri

    2015-09-01

    The present study focuses on the interrelation of microstructure, mechanical properties, and corrosion resistance of Pb-Ag and Pb-Bi casting alloys, which can be used in the manufacture of lead-acid battery components, as potential alternatives to alloys currently used. A water-cooled solidification system is used, in which vertical upward directional solidification is promoted permitting a wide range of microstructures to be investigated. Correlations between microstructural arrays, tensile strengths, and corrosion resistances of Pb-1 wt pct Ag, Pb-2.5 wt pct Ag, Pb-1 wt pct Bi, and Pb-2.5 wt pct Bi alloys are envisaged. It is shown that a compromise between corrosion resistance (represented by the corrosion current density) and mechanical properties (represented by the ultimate tensile strength) can be obtained. Comparisons between specific strengths and mechanical/corrosion ratios are also made. It is also shown that, for microstructures solidified under cooling rates higher than 10 K/s, the Pb-Ag alloys exhibit higher specific strength and mechanical/corrosion ratio. In contrast, for casting processes in which the cooling rates are lower than 5 K/s, the dilute Pb-Bi alloy ( i.e., 1 wt pct Bi) is shown to have more appropriate requirements for lead-acid battery components. Comparisons between specific strengths, mechanical/corrosion ratio, and relative weight and cost with Pb-Sn and Pb-Sb alloys are also made.

  2. Low activation ferritic alloys

    Science.gov (United States)

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  3. Thermal and Microstructure Characterization of Zn-Al-Si Alloys and Chemical Reaction with Cu Substrate During Spreading

    Science.gov (United States)

    Berent, Katarzyna; Pstruś, Janusz; Gancarz, Tomasz

    2016-08-01

    The problems associated with the corrosion of aluminum connections, the low mechanical properties of Al/Cu connections, and the introduction of EU directives have forced the potential of new materials to be investigated. Alloys based on eutectic Zn-Al are proposed, because they have a higher melting temperature (381 °C), good corrosion resistance, and high mechanical strength. The Zn-Al-Si cast alloys were characterized using differential scanning calorimetry (DSC) measurements, which were performed to determine the melting temperatures of the alloys. Thermal linear expansion and electrical resistivity measurements were performed at temperature ranges of -50 to 250 °C and 25 to 300 °C, respectively. The addition of Si to eutectic Zn-Al alloys not only limits the growth of phases at the interface of liquid solder and Cu substrate but also raises the mechanical properties of the solder. Spreading test on Cu substrate using eutectic Zn-Al alloys with 0.5, 1.0, 3.0, and 5.0 wt.% of Si was studied using the sessile drop method in the presence of QJ201 flux. Spreading tests were performed with contact times of 1, 8, 15, 30, and 60 min, and at temperatures of 475, 500, 525, and 550 °C. After cleaning the flux residue from solidified samples, the spreadability of Zn-Al-Si on Cu was determined. Selected, solidified solder/substrate couples were cross-sectioned, and the interfacial microstructures were studied using scanning electron microscopy and energy dispersive x-ray spectroscopy. The growth of the intermetallic phase layer was studied at the solder/substrate interface, and the activation energy of growth of Cu5Zn8, CuZn4, and CuZn phases were determined.

  4. Carbon additions and grain defect formation in directionally solidified nickel-base superalloys

    Science.gov (United States)

    Tin, Sammy

    Over the past fifty years, technological advances leading up to the development of modern high-performance turbine engines for aircraft and power generation applications have coincided with significant engineering accomplishments in the area of Ni-base superalloy metallurgy. As the levels of refractory alloying additions to these Ni-base superalloys increase to enhance high-temperature mechanical properties, grain defect formation, particularly the development of freckle chains, during directional solidification has become an increasingly important problem. In this dissertation, the effect of carbon additions on the solidification characteristics of single crystal Ni-base superalloys has been investigated over a wide range of composition. Using statistically designed experiments, carbon additions of 0.1 to 0.125 wt. % were shown to be beneficial in stabilizing against the formation of grain defects due to thermosolutal convective instabilities. Detailed analyses were performed on the single crystal castings to identify the underlying mechanisms by which the carbon additions improve the solidification characteristics. In addition to forming Ta-rich MC carbides during solidification, the carbon additions were also revealed to influence the segregation behavior of the constituent elements in a manner that was beneficial in suppressing the formation of freckle defects during solidification. Using a segregation mapping technique, less segregation of rhenium, tungsten and tantalum was measured in the carbon containing alloys. Carbide formation during solidification was studied using differential thermal analysis. The influence of carbon additions on the solidification characteristics of the experimental single crystal alloys was assessed using a dimensionless Rayleigh analysis. Based on these analyses, the physical presence of carbides during the initial stages of solidification was also shown to inhibit the formation of freckle defects. In this investigation, carbon

  5. Shape Memory Alloys (Part II: Classification, Production and Application

    Directory of Open Access Journals (Sweden)

    I. Ivanic

    2014-09-01

    breakdown at low stress levels. The technologies for production of shape memory alloys are induction melting, vacuum melting, vacuum arc melting, following hot and cold working (forging, rolling, wire drawing. In addition, rapid solidification methods, like melt spinning and continuous casting have been developed. These methods are characterized by high cooling rates. High cooling rates allow very short time for diffusion processes and may lead to extremely fine microstructure, better homogeneity etc. SMAs have found applications in many areas due to their thermomechanical and thermoelectrical properties (biomedical applications, engineering industry, electrical industry. In this paper, a review of shape memory alloys, properties and applications of mentioned materials is presented.

  6. Nonequilibrium Phase Chemistry in High Temperature Structure Alloys

    Science.gov (United States)

    Wang, R.

    1991-01-01

    Titanium and nickel aluminides of nonequilibrium microstructures and in thin gauge thickness were identified, characterized and produced for potential high temperature applications. A high rate sputter deposition technique for rapid surveillance of the microstructures and nonequilibrium phase is demonstrated. Alloys with specific compositions were synthesized with extended solid solutions, stable dispersoids, and specific phase boundaries associated with different heat treatments. Phase stability and mechanical behavior of these nonequilibrium alloys were investigated and compared.

  7. Copper-tantalum alloy

    Science.gov (United States)

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1986-07-15

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  8. Ultrahigh temperature intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  9. Computer Aided Design of Advanced Turbine Airfoil Alloys for Industrial Gas Turbines in Coal Fired Environments

    Energy Technology Data Exchange (ETDEWEB)

    G.E. Fuchs

    2007-12-31

    Recent initiatives for fuel flexibility, increased efficiency and decreased emissions in power generating industrial gas turbines (IGT's), have highlighted the need for the development of techniques to produce large single crystal or columnar grained, directionally solidified Ni-base superalloy turbine blades and vanes. In order to address the technical difficulties of producing large single crystal components, a program has been initiated to, using computational materials science, better understand how alloy composition in potential IGT alloys and solidification conditions during processing, effect castability, defect formation and environmental resistance. This program will help to identify potential routes for the development of high strength, corrosion resistant airfoil/vane alloys, which would be a benefit to all IGT's, including small IGT's and even aerospace gas turbines. During the first year, collaboration with Siemens Power Corporation (SPC), Rolls-Royce, Howmet and Solar Turbines has identified and evaluated about 50 alloy compositions that are of interest for this potential application. In addition, alloy modifications to an existing alloy (CMSX-4) were also evaluated. Collaborating with SPC and using computational software at SPC to evaluate about 50 alloy compositions identified 5 candidate alloys for experimental evaluation. The results obtained from the experimentally determined phase transformation temperatures did not compare well to the calculated values in many cases. The effects of small additions of boundary strengtheners (i.e., C, B and N) to CMSX-4 were also examined. The calculated phase transformation temperatures were somewhat closer to the experimentally determined values than for the 5 candidate alloys, discussed above. The calculated partitioning coefficients were similar for all of the CMSX-4 alloys, similar to the experimentally determined segregation behavior. In general, it appears that computational materials

  10. Organic alloy systems suitable for the investigation of regular binary and ternary eutectic growth

    Science.gov (United States)

    Sturz, L.; Witusiewicz, V. T.; Hecht, U.; Rex, S.

    2004-09-01

    Transparent organic alloys showing a plastic crystal phase were investigated experimentally using differential scanning calorimetry and directional solidification with respect to find a suitable model system for regular ternary eutectic growth. The temperature, enthalpy and entropy of phase transitions have been determined for a number of pure substances. A distinction of substances with and without plastic crystal phases was made from their entropy of melting. Binary phase diagrams were determined for selected plastic crystal alloys with the aim to identify eutectic reactions. Examples for lamellar and rod-like eutectic solidification microstructures in binary systems are given. The system (D)Camphor-Neopentylglycol-Succinonitrile is identified as a system that exhibits, among others, univariant and a nonvariant eutectic reaction. The ternary eutectic alloy close to the nonvariant eutectic composition solidifies with a partially faceted solid-liquid interface. However, by adding a small amount of Amino-Methyl-Propanediol (AMPD), the temperature of the nonvariant eutectic reaction and of the solid state transformation from plastic to crystalline state are shifted such, that regular eutectic growth with three distinct nonfaceted phases is observed in univariant eutectic reaction for the first time. The ternary phase diagram and examples for eutectic microstructures in the ternary and the quaternary eutectic alloy are given.

  11. Effect of solution treatment on microstructure and hardness of rheo-forming AZ91-Y alloy

    Directory of Open Access Journals (Sweden)

    Zhi-wei Wang

    2016-11-01

    Full Text Available The microstructure and hardness of rheo-forming AZ91-Y alloy before and after solution treatment (ST have been investigated by means of optical microscope (OM, scanning electron microscope (SEM equipped with energy dispersive spectroscopy (EDS, X-ray diffraction (XRD and Vickers. The experimental results showed that the β-Mg17Al12 phase of alloy was nearly dissolved after ST for 5 min. With the increasing of ST duration to 28 h, both the primary and secondarily solidified α-Mg grains faded away. At the same time, the alloy exhibited a much smoother surface due to the diffusion of solute atoms (Al. During ST, the thermal stable phase of Al2Y produced by ultrasonic vibration retained its size and morphology. As the ST duration was increased, the alloy hardness decreased sharply at first, and then gradually reached a minimum level. The alloy’s appropriate ST duration at 410 °C was approximately 28 h.

  12. Reuse of cement-solidified municipal incinerator fly ash in cement mortars: physico-mechanical and leaching characteristics.

    Science.gov (United States)

    Cinquepalmi, Maria Anna; Mangialardi, Teresa; Panei, Liliana; Paolini, Antonio Evangelista; Piga, Luigi

    2008-03-01

    The reuse of cement-solidified Municipal Solid Waste Incinerator (MSWI) fly ash (solidified/stabilised (S/S) product) as an artificial aggregate in Portland cement mortars was investigated. The S/S product consisted of a mixture of 48 wt.% washed MSWI fly ash, 20 wt.% Portland cement and 32 wt.% water, aged for 365 days at 20 degrees C and 100% RH. Cement mortars (water/cement weight ratio=0.62) were made with Portland cement, S/S product and natural sand at three replacement levels of sand with S/S product (0%, 10% and 50% by mass). After 28 days of curing at 20 degrees C and 100% RH, the mortar specimens were characterised for their physico-mechanical (porosity, compressive strength) and leaching behaviour. No retardation in strength development, relatively high compressive strengths (up to 36 N/mm2) and low leaching rates of heavy metals (Cr, Cu, Pb and Zn) were always recorded. The leaching data from sequential leach tests on monolithic specimens were successfully elaborated with a pseudo-diffusional model including a chemical retardation factor related to the partial dissolution of contaminant.

  13. Nitrate reduction in water by aluminum alloys particles.

    Science.gov (United States)

    Bao, Zunsheng; Hu, Qing; Qi, Weikang; Tang, Yang; Wang, Wei; Wan, Pingyu; Chao, Jingbo; Yang, Xiao Jin

    2017-07-01

    Nano zero-valent iron (NZVI) particles have been extensively investigated for nitrate reduction in water. However, the reduction by NZVI requires acidic pH conditions and the final product is exclusively ammonium, leading to secondary contamination. In addition, nanomaterials have potential threats to environment and the transport and storage of nanomaterials are of safety concerns. Aluminum, the most abundant metal element in the earth's crust, is able to reduce nitrate, but the passivation of aluminum limits its application. Here we report Al alloys (85% Al) with Fe, Cu or Si for aqueous nitrate reduction. The Al alloys particles of 0.85-0.08 mm were inactivate under ambient conditions and a simple treatment with warm water (45 °C) quickly activated the alloy particles for rapid reduction of nitrate. The Al-Fe alloy particles at a dosage of 5 g/L rapidly reduced 50 mg-N/L nitrate at a reaction rate constant (k) of 3.2 ± 0.1 (mg-N/L)1.5/min between pH 5-6 and at 4.0 ± 0.1 (mg-N/L)1.5/min between pH 9-11. Dopping Cu in the Al-Fe alloy enhanced the rates of reduction whereas dopping Si reduced the reactivity of the Al-Fe alloy. The Al alloys converted nitrate to 20% nitrogen and 80% ammonium. Al in the alloy particles provided electrons for the reduction and the intermetallic compounds in the alloys were likely to catalyze nitrate reduction to nitrogen. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Directionally solidified pseudo-binary eutectics of Ni-Cr-/Hf,Zr/

    Science.gov (United States)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    This report is concerned with the experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf,Zr, and Ni-Cr-Zr eutectic alloys. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight per cent of Ni-18.6Cr-24.0Hf, Ni-19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  15. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    Science.gov (United States)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  16. Flow-induced morphological instabilities due to temporally-modulated stagnation-point flow. [in single crystals growth by directionally-solidifying interface

    Science.gov (United States)

    Merchant, G. J.; Davis, S. H.

    1989-01-01

    The influence of periodically-modulated planar stagnation-point flow on the morphological stability of a directionally-solidifying interface is presently considered with a view to the effect of unsteady nonparallel flows on single-crystal growth. The modeling of the system assumes that the viscous boundary layer thickness is much greater than that of the solute boundary layer, and that the modulation frequency is much smaller than the strength of plane stagnation-point flow. The solidifying interface is either stabilized or destabilized depending on the ratio of the period of modulation to the solute-diffusion time.

  17. The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance

    Energy Technology Data Exchange (ETDEWEB)

    J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

    2003-06-30

    the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

  18. Corrosion behaviour of Al-Fe-Ti-V medium entropy alloy

    Science.gov (United States)

    Bodunrin, M. O.; Obadele, B. A.; Chown, L. H.; Olubambi, P. A.

    2017-12-01

    Alloys containing up to four multi-principal elements in equiatomic ratios are referred to as medium entropy alloys (MEA). These alloys have attracted the interest of many researchers due to the superior mechanical properties it offers over the traditional alloys. The design approach of MEA often results to simple solid solution with either body centered cubic; face centered cubic structures or both. As the consideration for introducing the alloys into several engineering application increases, there have been efforts to study the corrosion behaviour of these alloys. Previous reports have shown that some of these alloys are more susceptible to corrosion when compared with traditional alloys due to lack of protective passive film. In this research, we have developed AlFeTiV medium entropy alloys containing two elements (Ti and Al) that readily passivate when exposed to corrosive solutions. The alloys were produced in vacuum arc furnace purged with high purity argon. Open circuit potential and potentiodynamic polarisation tests were used to evaluate the corrosion behaviour of the as-cast AlFeTiV alloy in 3.5 wt% NaCl and 1 M H2SO4. The corrosion performance of the alloy was compared with Ti-6Al-4V alloy tested under similar conditions. The results show that unlike in Ti-6Al-4V alloy, the open circuit potential of the AlFeTiV alloy move towards the negative values in both 3.5 wt% NaCl and 1 M H2SO4 solutions indicating that self-activation occurred rapidly on immersion. Anodic polarisation of the alloys showed that AlFeTiV alloy exhibited a narrow range of passivity in both solutions. In addition, the alloys exhibited lower Ecorr and higher Icorr when compared with traditional Ti-6Al-4V alloy. The traditional Ti-6Al-4V alloy showed superior corrosion resistant to the AlFeTiV alloy in both 3.5 wt.% NaCl and 1 M H2SO4 solutions.

  19. Microstructures and oxidation behavior of some Molybdenum based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ray, Pratik Kumar [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  20. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat`l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1997-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  1. Brazing dissimilar aluminum alloys

    Science.gov (United States)

    Dalalian, H.

    1979-01-01

    Dip-brazing process joins aluminum castings to aluminum sheet made from different aluminum alloy. Process includes careful cleaning, surface preparation, and temperature control. It causes minimum distortion of parts.

  2. Complex metallic alloys as new materials for additive manufacturing.

    Science.gov (United States)

    Kenzari, Samuel; Bonina, David; Marie Dubois, Jean; Fournée, Vincent

    2014-04-01

    Additive manufacturing processes allow freeform fabrication of the physical representation of a three-dimensional computer-aided design (CAD) data model. This area has been expanding rapidly over the last 20 years. It includes several techniques such as selective laser sintering and stereolithography. The range of materials used today is quite restricted while there is a real demand for manufacturing lighter functional parts or parts with improved functional properties. In this article, we summarize recent work performed in this field, introducing new composite materials containing complex metallic alloys. These are mainly Al-based quasicrystalline alloys whose properties differ from those of conventional alloys. The use of these materials allows us to produce light-weight parts consisting of either metal-matrix composites or of polymer-matrix composites with improved properties. Functional parts using these alloys are now commercialized.

  3. Laser assisted high entropy alloy coating on aluminum: Microstructural evolution

    Energy Technology Data Exchange (ETDEWEB)

    Katakam, Shravana; Joshi, Sameehan S.; Mridha, Sanghita; Mukherjee, Sundeep; Dahotre, Narendra B., E-mail: Narendra.Dahotre@unt.edu [Department of Materials Science and Engineering, University of North Texas, 1150 Union Circle, 305310 Denton, Texas 76203-5017 (United States)

    2014-09-14

    High entropy alloy (Al-Fe-Co-Cr-Ni) coatings were synthesized using laser surface engineering on aluminum substrate. Electron diffraction analysis confirmed the formation of solid solution of body centered cubic high entropy alloy phase along with phases with long range periodic structures within the coating. Evolution of such type of microstructure was a result of kinetics associated with laser process, which generates higher temperatures and rapid cooling resulting in retention of high entropy alloy phase followed by reheating and/or annealing in subsequent passes of the laser track giving rise to partial decomposition. The partial decomposition resulted in formation of precipitates having layered morphology with a mixture of high entropy alloy rich phases, compounds, and long range ordered phases.

  4. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  5. Pareto-optimal alloys

    DEFF Research Database (Denmark)

    Bligaard, Thomas; Johannesson, Gisli Holmar; Ruban, Andrei

    2003-01-01

    and the cost. In this letter we present a database consisting of the lattice parameters, bulk moduli, and heats of formation for over 64 000 ordered metallic alloys, which has been established by direct first-principles density-functional-theory calculations. Furthermore, we use a concept from economic theory......, the Pareto-optimal set, to determine optimal alloy solutions for the compromise between low compressibility, high stability, and cost....

  6. Materials chemistry: A synthetic enamel for rapid tooth repair

    Science.gov (United States)

    Yamagishi, Kazue; Onuma, Kazuo; Suzuki, Takashi; Okada, Fumio; Tagami, Junji; Otsuki, Masayuki; Senawangse, Pisol

    2005-02-01

    The conventional treatment of dental caries involves mechanical removal of the affected part and filling of the hole with a resin or metal alloy. But this method is not ideal for tiny early lesions because a disproportionate amount of healthy tooth must be removed to make the alloy or resin stick. Here we describe a dental paste of synthetic enamel that rapidly and seamlessly repairs early caries lesions by nanocrystalline growth, with minimal wastage of the natural enamel.

  7. Directionally solidified pseudo-binary eutectics of Ni-Cr-(Hf, Zr)

    Science.gov (United States)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    A pseudo-binary eutectic, in which the intermetallic Ni7Hf2 reinforces the Ni-Cr solid solution phase, was previously predicted in the Ni-Cr-Hf system by a computer analysis. The experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf, Zr, and Ni-Cr-Zr eutectic alloys are discussed. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight percent of Ni-18.6Cr-24.0HF, Ni19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  8. Detachment of Tertiary Dendrite Arms during Controlled Directional Solidification in Aluminum - 7 wt Percent Silicon Alloys: Observations from Ground-based and Microgravity Processed Samples

    Science.gov (United States)

    Grugel, Richard N.; Erdman, Robert; Van Hoose, James R.; Tewari, Surendra; Poirier, David

    2012-01-01

    Electron Back Scattered Diffraction results from cross-sections of directionally solidified aluminum 7wt% silicon alloys unexpectedly revealed tertiary dendrite arms that were detached and mis-oriented from their parent arm. More surprisingly, the same phenomenon was observed in a sample similarly processed in the quiescent microgravity environment aboard the International Space Station (ISS) in support of the joint US-European MICAST investigation. The work presented here includes a brief introduction to MICAST and the directional solidification facilities, and their capabilities, available aboard the ISS. Results from the ground-based and microgravity processed samples are compared and possible mechanisms for the observed tertiary arm detachment are suggested.

  9. Cooling curve analysis in binary Al-Cu alloys: Part II- Effect of Cooling Rate and Grain Refinement on The Thermal and Thermodynamic Characteristics

    Directory of Open Access Journals (Sweden)

    Mehdi Dehnavi

    2015-09-01

    Full Text Available The Al-Cu alloys have been widely used in aerospace, automobile, and airplane applications. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys for grain refinement. The cooling curve analysis (CCA has been used extensively in metal casting industry to predict microstructure constituents, grain refinement and to calculate the latent heat of solidification. The aim of this study is to investigate the effect of cooling rate and grain refinement on the thermal and thermodynamic characteristics of Al-Cu alloys by cooling curve analysis. To do this, Al-Cu alloys containing 3.7, and 4.8 wt.% Cu were melted and solidified with 0.04, 0.19, 0.42, and 1.08 K/s cooling rates. The temperature of the samples was recorded using a K thermocouple and a data acquisition system connected to a PC. Some samples were Grain refined by Al-5Ti-1B to see the effect of grain refinement on the aforementioned properties. The results show that, in a well refined alloy, nucleation will occur in a shorter time, and a undercooling approximately decreases to zero. The other results show that, with considering the cooling rate being around 0.1 °C/s, the Newtonian method is efficient in calculating the latent heat of solidification.

  10. Solidifying agent and processing of blood used for the larval diet affect screwworm (Diptera: Calliphoridae) life-history parameters.

    Science.gov (United States)

    Chaudhury, M F; Skoda, S R; Sagel, A

    2011-06-01

    Spray-dried whole bovine blood and a sodium polyacrylate polymer gel as a bulking and solidifying agent are among the constituents of the current larval diet for mass rearing screwworm, Cochliomyia hominivorax (Coquerel) (Diptera: Calliphoridae). Locally available, inexpensive dietary materials could reduce rearing cost and address an uncertain commercial supply of spray-dried blood. We compared efficacy of diet prepared from fresh bovine blood after decoagulation with sodium citrate or ethylenediaminetetraacetic acid (EDTA) or after mechanical defibrination, with the diet containing spray-dried blood using either gel or cellulose fiber as the bulking and solidifying agent. Several life-history parameters were compared among insects reared on each of the blood and bulking agent diets combination. Diets containing citrated blood yielded the lightest larval and pupal weights and fewest pupae. EDTA-treated blood with the gel also caused reductions. EDTA-treated blood with fiber yielded screwworms that were heavier and more numerous than those from the diet with citrated blood but lighter than those from the control diet using spray-dried blood. A reduction in percentage of adults emerging from pupae occurred from diets with both bulking agents using citrated blood and the diet using EDTA mixed with the gel bulking agent. As a group, the cellulose-fiber diets performed better than the gel diets. Larval diet did not affect adult longevity, weight of the eggs deposited by the females that emerged or subsequent egg hatch. Parameter measurements of insects from both defibrinated blood diets were similar to those from the spray-dried blood diets, indicating that fresh, defibrinated bovine blood can successfully replace the dry blood in the screwworm rearing medium.

  11. Numerical simulations of crystal growth of an alloy under microgravity conditions

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, J.E.; Garimella, S.V.; Groh, H.C. III de; Abbaschian, R.

    1999-07-01

    The directional solidification of a dilute binary alloy (Bi-1.0 at.% Sn) is investigated. Results are obtained at a gravity level of 1 {micro}g. Computations are performed in two dimensions with a fixed, non-uniform grid. The simulation involves a solution of the species concentration equation (modified to account for solute rejection at the interface) and energy equation (modified to account for phase-change) for both the solid and liquid phases in addition to constitutive equations for describing convective flow in the melt. The influence of solute on the melting temperature is not included. The effects of conductive heat transfer in the ampoule and in a capillary tube in the sample are included. To gauge the effects of including this growth capillary tube in the apparatus, simulations both with and without the capillary tube are presented and compared. Fully transient simulations have been performed/ no simplifying steady-state approximations are used. Both thermal and solutal convective cells form. Convective velocities are significantly damped inside the capillary, causing less segregation due to convection. As solidification proceeds beyond the capillary tube, longitudinal segregation arises as a result of the change in cross-sectional area of solidifying material. The magnitude of the velocities in this cell increases significantly once the solid/liquid front passes beyond the end of the capillary tube; this causes a corresponding increase in the level of radial solute segregation in the solidified material.

  12. Wetting and Interfacial Chemistry of Sn-Zn-Ga Alloys with Cu Substrate

    Science.gov (United States)

    Gancarz, Tomasz; Fima, Przemyslaw

    2016-08-01

    Wetting of Cu pads by Sn-Zn eutectic-based alloys with 0.1, 0.2, 0.5, and 1.0 wt.% of Ga was studied using the sessile drop method in the presence of ALU33® flux. Wetting tests were performed at 250 °C after 60, 180, 480, 900, 1800, and 3600 s of contact, and at 230, 280, 320 °C for a contact time of 480 s. After cleaning the flux residue from solidified samples, the spreadability of Sn-Zn-Ga on Cu was determined in accordance with ISO 9455-10:2013-03. Selected, solidified solder-pad couples were cross-sectioned and subjected to scanning electron microscopy with energy dispersive spectroscopy and x-ray diffraction study of the interfacial microstructure. Growth of the intermetallic Cu5Zn8 and CuZn4 phase layers was studied at the solder-pad interface. Samples after spreading test at 250 °C for 60 s were subjected to aging for 1, 10, and 30 days at 170 °C.

  13. Rapid Prototyping

    Science.gov (United States)

    1999-01-01

    Javelin, a Lone Peak Engineering Inc. Company has introduced the SteamRoller(TM) System as a commercial product. The system was designed by Javelin during a Phase II NASA funded small commercial product. The purpose of the invention was to allow automated-feed of flexible ceramic tapes to the Laminated Object Manufacturing rapid prototyping equipment. The ceramic material that Javelin was working with during the Phase II project is silicon nitride. This engineered ceramic material is of interest for space-based component.

  14. Oxidation and mechanical properties of chemically modified Fe-Cr-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schmutzler, H.J.; Bossmann, H.P. [ABB Alstom Power Technology, Heidelberg (Germany); Nazmy, M.; Staubli, M. [ABB Alstom Power, Baden (Switzerland)

    2000-07-01

    FeCrAlY alloys with Al contents from 5 up to 20 wt.-% (35 at.-%) and additions of Ta, Mo and other elements were studied with respect to their oxidation and mechanical properties. The high Al containing alloys revealed the formation of rapidly growing, transient theta alumina on the alloy surface at low temperature (900 C). They were prone to oxide layer loss at low temperature (900 C); at higher temperature (1000 C) the oxide spallation resistance of the 10 wt.-% Al alloy significantly improved. Increas in the Al-content led to an increase of the alloy ductile to brittle transition temperature. The moderate Al-containing alloys (5 - 6 wt.-%) revealed stable and slow growing alpha-alumina layers with parabolic rate constants at the lower scatter band border of conventional alumina formers. There was no indication for oxide spallation up to 5000 h exposure time. General conclusions for operation boundary conditions are drawn. (orig.)

  15. Different failure modes for V-containing and V-free AB2 metal hydride alloys

    Science.gov (United States)

    Young, K.; Wong, D. F.; Yasuoka, S.; Ishida, J.; Nei, J.; Koch, J.

    2014-04-01

    Failure modes of a V-containing and a V-free AB2 Laves phase-based metal hydride alloy were studied by the combination of X-ray diffractometer, scanning electron microscope, X-ray energy dispersive spectroscopy, inductively coupled plasma, Soxhlet extraction, and magnetic susceptibility measurement. Cells with the V-containing alloy exhibited less capacity degradation up until venting occurred in the cells, after which the capacity rapidly degraded. Cells with the V-free alloy remained linear in capacity degradation throughout the cycle life test. The failure mechanism for the V-containing alloy is related to the formation of an oxide layer that penetrates deeper into the alloy particles due to high V leaching and impedes gas recombination, while the failure mechanism for the V-free alloy is related to the continuous pulverization of the main AB2 phase.

  16. Impact toughness of laser alloyed aluminium AA1200 alloys

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2013-08-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  17. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  18. A Review on High-Speed Machining of Titanium Alloys

    National Research Council Canada - National Science Library

    RAHMAN, Mustafizur; WANG, Zhi-Gang; WONG, Yoke-San

    2006-01-01

    .... However, it is very difficult to machine them due to their poor machinability. When machining titanium alloys with conventional tools, the tool wear rate progresses rapidly, and it is generally difficult to achieve a cutting speed of over 60m/min...

  19. Sn-Ag-Cu solders and solder joints: Alloy development, microstructure, and properties

    Science.gov (United States)

    Anderson, I. E.; Cook, B. A.; Harringa, J. L.; Terpstra, R. L.

    2002-06-01

    Slow cooling of Sn-Ag-Cu and Sn-Ag-Cu-X (X = Fe, Co) solder-joint specimens made by hand soldering simulated reflow in surface-mount assembly to achieve similar as-solidified joint microstructures for realistic shearstrength testing, using Sn-3.5Ag (wt.%) as a baseline. Minor substitutions of either cobalt or iron for copper in Sn-3.7Ag-0.9Cu refined the joint matrix microstructure, modified the Cu6Sn5 intermetallic phase at the copper substrate/solder interface, and increased the shear strength. At elevated (150°C) temperature, no significant difference in shear strength was found in all of the alloys studied. Ambient temperature shear strength was reduced by largescale tin dendrites in the joint microstructure, especially by the coarse dendrites in solute poor Sn-Ag-Cu.

  20. Effect of thermosolutal convection on the solid-liquid interface in Pb-Au alloy

    Science.gov (United States)

    Tewari, S. N.; Chopra, M. A.

    1990-01-01

    Liquid-solid interface distortion in the region of primary dendrite tips has been investigated in directionally solidified Pb-8 wt pct Au alloy. The distortions are caused by thermosolutal convection despite choice of growth conditions which should have been thermally and solutally stabilizing. The convection produces clustering of primary dendrites on a plane perpendicular to the growth direction. It produces a mushy zone, where the primary dendrites do not protrude with a uniform length, across the specimen cross section, resulting in large macrosegregation in the transverse direction. However, little macrosegregation is observed along the growth direction. The mushy zone, with uneven dendrite lengths, forms in the beginning of directional solidification. Its shape and dendrite distribution do not show much change during subsequent solidification. Tip morphologies of primary dendrites, within the dendrite clusters, appear to follow the morphological stability relationship.

  1. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  2. Structural thermodynamics of alloys

    CERN Document Server

    Manenc, Jack

    1973-01-01

    Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

  3. The influence of modification and squeeze casting on properties of AlSi11 alloy castings

    Directory of Open Access Journals (Sweden)

    A. Zyska

    2011-04-01

    Full Text Available The results of structural examinations and tests of mechanical properties of AlSi11 alloy, either gravity or squeeze cast, have beenpresented. The investigations have been carried out for both the non-modified silumin and the alloy modified with AlSr10 strontiummaster alloy. The measurements have been carried out for the cast plates of dimensions 200×100×25 mm. It has been found out that themodification combined with squeeze casting provides an advantageous set of strength and plastic properties (RBmB ≈ 270 MPa, AB5B ≈ 16%.The metallographic examination has revealed a significant refinement of both the primary α-phase dendrites and the silicon eutectics,however being dependent on the method of modification and casting. It has been found that the refinement of the primary crystals resultsfrom the influence of external pressure exerted on the solidifying casting, while the refinement observed for silicon eutectics is an effect of combined influence of modification and squeeze casting.

  4. Material properties of Al-Si-Cu aluminium alloy produced by the rotational cast technology

    Directory of Open Access Journals (Sweden)

    Muhammad Syahid

    2017-03-01

    Full Text Available The aim of the present study is to explore microstructural and mechanical properties of cast Al-Si-Cu aluminum alloy (ADC12. To obtain excellent material properties, the cast Al alloys were produced by an originally developed mold rotational machine, namely liquid aluminum alloy is solidified during high speed rotating. The casting process was conducted under various casting conditions, in which the following factors were altered, e.g., melt temperature, metal mold temperature and different rotational speed. Microstructural characteristics were examined by direct observation using an optical microscope and a scanning electron microscope (SEM, and the secondary dendrite arm spacing of alpha-Al phase (SDAS and the size of Si eutectic phase were identified. Mechanical properties were investigated by micro-hardness and tensile tests. Rotation speed and melt temperature were directly attributed to the SDAS, and severe shear stress arising from the rotation made fine and complicated grain structure, leading to the high mechanical properties. The extent of the shear stress was altered depending on the area of the sample due to the different shear stress. Furthermore, high melt temperature and high rotational speed decrease the size of Si eutectic phases. The high mechanical properties were detected for the cast samples produced by the casting condition as follows: melt temperature 700oC, mold temperature 400oC and rotation speed 400 rpm

  5. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    OpenAIRE

    Berat Barıs BULDUM; Aydın SIK; Iskender OZKUL

    2013-01-01

    Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attra...

  6. Microstructural Evolution in AlMgSi Alloys during Solidification under Electromagnetic Stirring

    Directory of Open Access Journals (Sweden)

    Piotr Mikolajczak

    2017-03-01

    Full Text Available Equiaxed solidification of AlMgSi alloys with Fe and Mn was studied by electromagnetic stirring to understand the effect of forced flow. The specimens solidified with a low cooling rate, low temperature gradient, and forced convection. Stirring induced by a coil system around the specimens caused a transformation from equiaxed dendritic to rosette morphology with minor dendrites and, occasionally, spheroids. This evolution was quantitatively observed with specific surface Sv. The precipitation sequence of the phases was calculated using the CALPHAD (Computer Coupling of Phase Diagrams and Thermochemistry technique. Melt flow decreased secondary dendrite arm spacing λ2 in the AlSi5Fe1.0 alloy, while λ2 increased slightly in Mg-containing alloys. The length of detrimental β-Al5FeSi phases decreased only in AlSi5Fe1.0 alloy under stirring, whereas in Mg-containing alloys, changes to the β-Al5FeSi phase were negligible; however, in all specimens, the number density increased. The modification of Mn-rich phases, spacing of eutectics, and Mg2Si phases was analyzed. It was found that the occurrence of Mg2Si phase regions reduced fluid flow in the late stages of solidification and, consequentially, reduced shortening of β-Al5FeSi, diminished secondary arm-ripening caused by forced convection, and supported diffusive ripening. However, the Mg2Si phase was found to have not disturbed stirring in the early stage of solidification, and transformation from dendrites to rosettes was unaffected.

  7. De-alloyed platinum nanoparticles

    Science.gov (United States)

    Strasser, Peter [Houston, TX; Koh, Shirlaine [Houston, TX; Mani, Prasanna [Houston, TX; Ratndeep, Srivastava [Houston, TX

    2011-08-09

    A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

  8. Microstructure evolution of 7085 aluminum alloy with different initial deformation energy storage in fast and slow heating process

    Science.gov (United States)

    Xu, Xiaojing; Jia, Weijie; Tan, Cheng; Du, Donghui; Huang, Peng; Zhang, Chong

    2017-10-01

    The effect of initial deformation stored energy, target temperatures and heating rates on the microstructure and texture as well as the hardness and conductivity of 7085 aluminum alloy were investigated through hardness test, conductivity test, x-ray diffraction (XRD) analysis and electron backscatter diffraction scans (EBSD) measurement. The results revealed that with increasing the target temperature, the dislocation of the alloy was consumed, and the consumption of hot-pressed 7085 alloy was much faster than that of extruded alloy. Moreover, for the extruded alloy with low stored energy, the slow heating at rate of 3.6 °C h-1 could effectively suppress the recrystallization, while for hot-pressed 7085 alloy with high stored energy, the rapid heating at rate of 180 °C h-1 could not suppress the recrystallization. The different heat treatment also had great effect on the hardness and conductivity of 7085 alloy.

  9. A study of aluminum-lithium alloy solidification using acoustic emission techniques. Ph.D. Thesis, 1991

    Science.gov (United States)

    Henkel, Daniel P.

    1992-01-01

    Physical phenomena associated with the solidification of an aluminum lithium alloy was characterized using acoustic emission (AE) techniques. It is shown that repeatable patterns of AE activity may be correlated to microstructural changes that occur during solidification. The influence of the experimental system on generated signals was examined in the time and frequency domains. The analysis was used to show how an AE signal from solidifying aluminum is changed by each component in the detection system to produce a complex waveform. Conventional AE analysis has shown that a period of high AE activity occurs in pure aluminum, an Al-Cu alloy, and the Al-Li alloy, as the last fraction of solid forms. A model attributes this to the internal stresses of grain boundary formation. An additional period of activity occurs as the last fraction of solid forms, but only in the two alloys. A model attributes this to the formation of interdendritic porosity which was not present in the pure aluminum. The AE waveforms were dominated by resonant effects of the waveguide and the transducer.

  10. Monochromatic imaging studies of a low pressure arc burning on molten Inconel 718 alloy electrodes during vacuum arc remelting

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, R.L.; Zanner, F.J.; Hareland, W.A.

    1988-01-01

    Vacuum arc remelting (VAR) is a melting and solidification process used to produce high quality ingots of chemically reactive or segregation sensitive alloys. Melting is accomplished through the use of a sustained high current (several kiloamperes) dc arc. Energy from the arc is used to melt a consumable electrode (cathode) which is cast from the alloy to be remelted. The molten material drips down into a water-cooled copper crucible (anode) where it solidifies as a larger diameter, homogeneous, porosity-free, cylindrical ingot. Solidification is driven mainly by radial heat extraction from the molten pool atop the ingot and is influenced by magnetically and buoyancy driven fluid flows that are coupled to the arc behavior. The paper reports the initial results of efforts to characterize the VAR furnace arc during remelting of Inconel 718 alloy using monochromatic imaging. This technique allows one to examine how individual atomic species are distributed throughout the arc plasma in the electrode gap. Because only species existing in excited electronic states are able to emit light, the images also give insight into the energy distribution in the gap. Chromium and manganese distributions were investigated. Chromium was chosen to represent one of the major alloy constituents, while manganese represents a highly volatile trace component. 13 refs., 7 figs.

  11. Silumins alloy crystallization

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available This paper presents the results of research, by ATD method, of hypo-, near- and hyperutectic silumins crystallization containing the following alloying additives: Mg, Ni, Cu, Cr, Mo, W, V. It has been shown that, depending on their concentration may crystallize pre-eutectic or eutectic multicomponent phases containing these alloy additives. It has been revealed that any subsequent crystallizable phase nucleate and grows near the liquid/former crystallized phase interface. In multiphases compound also falls the silicon, resulting in a reduction in its quantity and the fragmentation in the eutectic mixture. As a result, it gets a high hardness of silumins in terms of 110-220HB.

  12. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    Energy Technology Data Exchange (ETDEWEB)

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  13. Rapid method for determining nitrogen in tantalum and niobium alloys

    Science.gov (United States)

    Merkle, E. J.; Graab, J. W.; Davis, W. F.

    1974-01-01

    Adaptation of commercial instrument which measures nitrogen and oxygen in steel gave results in less than four minutes. Sample is heated in helium atmosphere in single-use graphite crucible. Platinum flux facilitates melting of sample. Released gases are separated chromatographically and measured in thermal-conductivity cell.

  14. Application of Rapid Solidification Techniques to Aluminum Alloys

    Science.gov (United States)

    1980-10-01

    Russ. Met. [4], 58 (1970). 29. E. Blank: Z. Metallkunde 63, 324 (1972). 30. M. H. Jacobs, A. G. Doggett and M. J. Stowell: J. Mater. Sci. 9, 1631 (1974...Ramachandrarao and M. Laridjani: J. Mater. Sci. 9, 434 (1974). 39. P. Ramachandrarao, M. Laridjani and R. W. Cahn: Z. Metallkunde 63, 43 (1972). 40. H

  15. A new approach to assess the effects of Sr and Bi interaction in ADC12 Al–Si die casting alloy

    Energy Technology Data Exchange (ETDEWEB)

    Farahany, Saeed, E-mail: saeedfarahany@gmail.com; Ourdjini, Ali; Abu Bakar, Tuty Asma; Idris, Mohd Hasbullah

    2014-01-10

    Highlights: • Interactive effect between Bi and Sr has been invesitigated comprehensively. • Sequence of addition did not affect thermal and microscopical characteristics. • A new map has been established to assess the final microstructure of castings. - Abstract: In the present paper, the possible interaction between bismuth and strontium in ADC12 die casting alloy was investigated comprehensively by using in situ thermal analysis technique. The characteristic temperatures including nucleation, minimum and growth temperatures of eutectic Al–Si were also analyzed. The results show that with Bi present in the Al–Si alloy melt the efficiency of Sr in modifying the eutectic Si is reduced. A threshold Sr/Bi ratio of at least 0.5 is required for a fully modified Si structure to form. A new map based on the characteristic temperatures, Sr/Bi ratio and microstructure, was established to assess the microstructure of fully solidified Al–Si castings.

  16. Study on interfacial heat transfer coefficient at metal/die interface during high pressure die casting process of AZ91D alloy

    Directory of Open Access Journals (Sweden)

    GUO Zhi-peng

    2007-02-01

    Full Text Available The high pressure die casting (HPDC process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today’s manufacturing industry.In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were Measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger,and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified,when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.

  17. Wetting of Cu Pads by Bi-2.6Ag- xCu Alloys and Phase Equilibria in the Ag-Bi-Cu System

    Science.gov (United States)

    Fima, Przemyslaw; Garzel, Grzegorz; Sypień, Anna

    2014-12-01

    The phase equilibrium in the Ag-Bi-Cu system was experimentally determined at 573 K, 773 K, and 973 K by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) on annealed alloys and liquid/solid couples. The experimental results indicate that the mutual solubility of the components is limited. Based on the present results and literature data, phase equilibria in the Ag-Bi-Cu system were thermodynamically assessed. Wetting of Bi-2.6Ag- xCu alloys on Cu substrates was studied with the sessile drop method in the presence of flux at 573 K and 623 K. It was found that the wetting to non-wetting transition corresponds to the solubility limit of Cu in liquid. Selected solidified solder-substrate couples were cross-sectioned and their interfacial microstructure examined with SEM-EDS. There are no reaction products at the interface, but the copper surface becomes rough because of dissolution by liquid solder.

  18. A novel extraction method for β-carotene and other carotenoids in fruit juices using air-assisted, low-density solvent-based liquid-liquid microextraction and solidified floating organic droplets.

    Science.gov (United States)

    Sricharoen, Phitchan; Limchoowong, Nunticha; Techawongstien, Suchila; Chanthai, Saksit

    2016-07-15

    Green extraction using air-assisted, low-density solvent-based liquid-liquid microextraction and solidified floating organic droplets (AA-LDS-LLME-SFOD) prior to spectrophotometry was successfully applied for quantitation of carotenoids in fruit juices. Under optimal conditions, β-carotene could be quantified with a linear response up to a concentration of 60 μg mL(-1). The procedure was performed in a microcentrifuge tube with 40 μL of 1-dodecanol as the extraction solvent and a 1.0 mL juice sample containing 8% NaCl under seven extraction cycles of air pumping by syringe. This method was validated based on linearity (0.2-30 μg mL(-1), R(2) 0.998), limit of detection (0.04 μg mL(-1)) and limit of quantification (0.13 μg mL(-1)). The precision, expressed as the relative standard deviation (RSD) of the calibration curve slope (n=12), for inter-day and intra-day analysis was 4.85% and 7.92%, respectively. Recovery of β-carotene was in the range of 93.6-101.5%. The newly proposed method is simple, rapid and environmentally friendly, particularly as a useful screening test for food analysis. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Determination of molybdenum in plants by vortex-assisted emulsification solidified floating organic drop microextraction and flame atomic absorption spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Oviedo, Jenny A.; Fialho, Lucimar L.; Nóbrega, Joaquim A., E-mail: djan@terra.com.br

    2013-08-01

    A fast and sensitive procedure for extraction and preconcentration of molybdenum in plant samples based on solidified floating organic drop microextraction combined with flame atomic absorption spectrometry and discrete nebulization was developed. 8-Hydroxyquinoline (8-HQ) was used as complexing agent. The experimental conditions established were: 0.5% m v{sup −1} of 8-HQ, 60 μL of 1-undecanol as the extractant phase, 2 min vortex extraction time, centrifugation for 2 min at 2000 rpm, 10 min into an ice bath and discrete nebulization by introducing 200 μL of solution. The calibration curve was linear from 0.02 to 4.0 mg L{sup −1} with a limit of detection of 4.9 μg L{sup −1} and an enhancement factor of 67. The relative standard deviations for ten replicate measurements of 0.05 and 1.0 mg L{sup −1} Mo were 6.0 and 14.5%, respectively. The developed procedure was applied for determining molybdenum in corn samples and accuracy was proved using certified reference materials. - Highlights: ► Molybdenum was determined in plants by flame AAS. ► Flame AAS sensitivity was improved using microextraction and discrete nebulization. ► The developed procedure can be easily implemented in routine analysis. ► Green chemistry principles are followed.

  20. Modeling the growth of Byssochlamys fulva and Neosartorya fischeri on solidified apple juice by measuring colony diameter and ergosterol content.

    Science.gov (United States)

    Tremarin, Andréia; Longhi, Daniel Angelo; Salomão, Beatriz de Cassia Martins; Aragão, Gláucia Maria Falcão

    2015-01-16

    Byssochlamys fulva and Neosartorya fischeri are heat-resistant fungi which are a concern to food industries (e.g. apple juice industry) since their growth represents significant economic liabilities. Although the most common method used to assess fungal growth in solid substrates is by measuring the colony's diameter, it is difficult to apply this method to food substrates. Alternatively, ergosterol contents have been used to quantify fungal contamination in some types of food. The current study aimed at modeling the growth of the heat-resistant fungi B. fulva and N. fischeri by measuring the colony diameter and ergosterol content, fitting the Baranyi and Roberts model to the results, and finally establishing a correlation between the parameters of the two analytical methods. Whereas the colony diameter was measured daily, the quantification of ergosterol was performed when the colonies reached diameters of 30, 60, 90, 120 and 150 mm. Results showed that B. fulva and N. fischeri were able to grow successfully on solidified apple juice at 10, 15, 20, 25 and 30 °C, and the Baranyi and Roberts model showed good ability to describe growth data. The correlation curves between the parameters of colony diameter and ergosterol content were obtained with satisfactory statistical indexes. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Surface NH2-rich nanoparticles: Solidifying ionic-liquid electrolytes and improving the performance of dye-sensitized solar cells

    Science.gov (United States)

    Fang, Yanyan; Ma, Pin; Fu, Nianqing; Zhou, Xiaowen; Fang, Shibi; Lin, Yuan

    2017-12-01

    The surface properties of nanoparticles have a significant influence on the properties of the gel electrolytes. Herein, the surface NH2-rich nanoparticle (A-SiO2), with a tightening network, is synthesized by silanizing SiO2 nanoparticles with pre-polymerized aminopropyltriethoxysilane, which is further employed to prepare ionic-liquid gel electrolytes for dye-sensitized solar cells. The addition of a small amount of A-SiO2 can effectively solidify the ionic-liquid, whereas a large number of NH2 groups on the SiO2 surface leads to a large negative shift of the TiO2 conduction band edge, and can react with I3- in the form of a Lewis complex, resulting in an increase in the concentration of I- and a decrease in the concentration of I3- in the electrolyte. In addition, the ionic-liquid gel electrolyte possesses thixotropic behavior, which allows it to easily penetrate into the inner part of the TiO2 mesoporous film. As a result, large improvements of the photovoltage from 695 mV to 785 mV and of the photocurrent from 13.3 mA cm-2 to 14.9 mA cm-2 are achieved. This leads to significant enhancement of the power conversion efficiency, from 6.2% to 8.1%, for the cell with A-SiO2 compared to that of the pristine ionic-liquid electrolyte.

  2. Sensitive determination of cadmium using solidified floating organic drop microextraction-slotted quartz tube-flame atomic absorption spectroscopy.

    Science.gov (United States)

    Akkaya, Erhan; Chormey, Dotse Selali; Bakırdere, Sezgin

    2017-09-20

    In this study, solidified floating organic drop microextraction (SFODME) by 1-undecanol was combined with slotted quartz tube flame atomic absorption spectrometry (SQT-FAAS) for the determination of cadmium at trace levels. Formation of a complex with 4,4'-dimethyl-2,2'-bipyridine facilitated the extraction of cadmium from aqueous solutions. Several chemical variables were optimized in order to obtain high extraction outputs. Parameters such as concentration of the ligand, pH, and amount of buffer solution were optimized to enhance the formation of cadmium complex. The SFODME method was assisted by dispersion of extractor solvent into aqueous solutions using 2-propanol. Under the optimum extraction and instrumental conditions, the limit of detection and limit of quantitation values obtained for cadmium using the combined methods (SFODME-SQT-FAAS) were found to be 0.4 and 1.3 μg L -1 , respectively. Matrix effects on the method were also examined for tap water and wastewater, and spiked recovery results were found to be very satisfactory. Graphical Abstract SFODME-SQT-FAAS system for sensitive determination of cadmium.

  3. High Rate of N2 Fixation by East Siberian Cryophilic Soil Bacteria as Determined by Measuring Acetylene Reduction in Nitrogen-Poor Medium Solidified with Gellan Gum▿ †

    Science.gov (United States)

    Hara, Shintaro; Hashidoko, Yasuyuki; Desyatkin, Roman V.; Hatano, Ryusuke; Tahara, Satoshi

    2009-01-01

    For evaluating N2 fixation of diazotrophic bacteria, nitrogen-poor liquid media supplemented with at least 0.5% sugar and 0.2% agar are widely used for acetylene reduction assays. In such a soft gel medium, however, many N2-fixing soil bacteria generally show only trace acetylene reduction activity. Here, we report that use of a N2 fixation medium solidified with gellan gum instead of agar promoted growth of some gellan-preferring soil bacteria. In a soft gel medium solidified with 0.3% gellan gum under appropriate culture conditions, bacterial microbiota from boreal forest bed soils and some free-living N2-fixing soil bacteria isolated from the microbiota exhibited 10- to 200-fold-higher acetylene reduction than those cultured in 0.2% agar medium. To determine the N2 fixation-activating mechanism of gellan gum medium, qualitative differences in the colony-forming bacterial components from tested soil microbiota were investigated in plate cultures solidified with either agar or gellan gum for use with modified Winogradsky's medium. On 1.5% agar plates, apparently cryophilic bacterial microbiota showed strictly distinguishable microbiota according to the depth of soil in samples from an eastern Siberian Taiga forest bed. Some pure cultures of proteobacteria, such as Pseudomonas fluorescens and Burkholderia xenovorans, showed remarkable acetylene reduction. On plates solidified with 1.0% gellan gum, some soil bacteria, including Luteibacter sp., Janthinobacterium sp., Paenibacillus sp., and Arthrobacter sp., uniquely grew that had not grown in the presence of the same inoculants on agar plates. In contrast, Pseudomonas spp. and Burkholderia spp. were apparent only as minor colonies on the gellan gum plates. Moreover, only gellan gum plates allowed some bacteria, particularly those isolated from the shallow organic soil layer, to actively swarm. In consequence, gellan gum is a useful gel matrix to bring out growth potential capabilities of many soil diazotrophs and

  4. High rate of N2 fixation by East Siberian cryophilic soil bacteria as determined by measuring acetylene reduction in nitrogen-poor medium solidified with gellan gum.

    Science.gov (United States)

    Hara, Shintaro; Hashidoko, Yasuyuki; Desyatkin, Roman V; Hatano, Ryusuke; Tahara, Satoshi

    2009-05-01

    For evaluating N(2) fixation of diazotrophic bacteria, nitrogen-poor liquid media supplemented with at least 0.5% sugar and 0.2% agar are widely used for acetylene reduction assays. In such a soft gel medium, however, many N(2)-fixing soil bacteria generally show only trace acetylene reduction activity. Here, we report that use of a N(2) fixation medium solidified with gellan gum instead of agar promoted growth of some gellan-preferring soil bacteria. In a soft gel medium solidified with 0.3% gellan gum under appropriate culture conditions, bacterial microbiota from boreal forest bed soils and some free-living N(2)-fixing soil bacteria isolated from the microbiota exhibited 10- to 200-fold-higher acetylene reduction than those cultured in 0.2% agar medium. To determine the N(2) fixation-activating mechanism of gellan gum medium, qualitative differences in the colony-forming bacterial components from tested soil microbiota were investigated in plate cultures solidified with either agar or gellan gum for use with modified Winogradsky's medium. On 1.5% agar plates, apparently cryophilic bacterial microbiota showed strictly distinguishable microbiota according to the depth of soil in samples from an eastern Siberian Taiga forest bed. Some pure cultures of proteobacteria, such as Pseudomonas fluorescens and Burkholderia xenovorans, showed remarkable acetylene reduction. On plates solidified with 1.0% gellan gum, some soil bacteria, including Luteibacter sp., Janthinobacterium sp., Paenibacillus sp., and Arthrobacter sp., uniquely grew that had not grown in the presence of the same inoculants on agar plates. In contrast, Pseudomonas spp. and Burkholderia spp. were apparent only as minor colonies on the gellan gum plates. Moreover, only gellan gum plates allowed some bacteria, particularly those isolated from the shallow organic soil layer, to actively swarm. In consequence, gellan gum is a useful gel matrix to bring out growth potential capabilities of many soil

  5. Examination of solidified and stabilized matrices as a result of solidification and stabilization process of arseniccontaining sludge with portland cement and lime

    Directory of Open Access Journals (Sweden)

    Tanapon Phenrat

    2004-02-01

    Full Text Available By solidification and stabilization (S/S with Portland cement and lime, it is possible to reduce arsenic concentration in leachate of the arsenic-containing sludge from arsenic removal process by coagulation with ferric chloride. From the initial arsenic concentration in leachate of unsolidified /unstabilized sludge which was around 20.75 mg/L, the arsenic concentrations in leachate of solidified/stabilized waste were reduced to 0.3, 0.58, 1.09, and 1.85 mg/L for the waste-to-binder ratios of 0.15, 0.25, 0.5, and 1, respectively, due tothe formation of insoluble calcium-arsenic compounds. To be more cost effective for the future, alternative uses of these S/S products were also assessed by measurement of compressive strength of the mortar specimens. It was found that the compressive strengths of these matrices were from 28 ksc to 461 ksc. In conclusion, considering compressive strength and leachability of the solidified matrices, some of these solidified/ stabilized products have potential to serve as an interlocking concrete paving block.

  6. Advanced ordered intermetallic alloy deployment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  7. Metal Alloy Compositions And Process Background Of The Invention

    Science.gov (United States)

    Flemings, Merton C.; Martinez-Ayers, Raul A.; de Figueredo, Anacleto M.; Yurko, James A.

    2003-11-11

    A skinless metal alloy composition free of entrapped gas and comprising primary solid discrete degenerate dendrites homogeneously dispersed within a secondary phase is formed by a process wherein the metal alloy is heated in a vessel to render it a liquid. The liquid is then rapidly cooled while vigorously agitating it under conditions to avoid entrapment of gas while forming solid nuclei homogeneously distributed in the liquid. Agitation then is ceased when the liquid contains a small fraction solid or the liquid-solid alloy is removed from the source of agitation while cooling is continued to form the primary solid discrete degenerate dendrites in liquid secondary phase. The solid-liquid mixture then can be formed such as by casting.

  8. First-principles simulation of supercooled liquid alloys

    Energy Technology Data Exchange (ETDEWEB)

    Widom, M; Ganesh, P; Kazimirov, S; Louca, D; Mihalkovic, M [Department of Physics, Carnegie Mellon University, Pittsburgh, PA 15213 (United States); Department of Physics, University of Virginia, Charlottesville, VA 22904 (United States)], E-mail: widom@andrew.cmu.edu

    2008-03-19

    Accurate simulation of multicomponent alloys demands a first-principles approach because empirical potentials become increasingly inaccurate and difficult to develop with each additional constituent element. In contrast, the computational difficulty of simulating an alloy from first principles remains essentially independent of the number of elements. However, equilibration times increase with the number of elements, regardless of the choice of interaction, owing to the need for longer-range diffusion to adequately sample configuration space. The difficulty is exacerbated at low temperatures because of the rapid decline of diffusion constants. Here we discuss the application of replica exchange molecular dynamics to aid equilibration of supercooled alloys, and we also mention the possibility of Hamiltonian exchange molecular dynamics to accelerate equilibration at high temperatures.

  9. Magnesium Alloys for Bioabsorbable Stents: A Feasibility Assessment

    Science.gov (United States)

    Deng, Charles Z.; Radhakrishnan, Rajesh; Larsen, Steve R.; Boismer, Dennis A.; Stinson, Jon S.; Hotchkiss, Adrienne K.; Petersen, Eric M.; Weber, Jan; Scheuermann, Torsten

    Today, stent designs consist of permanent metal alloy scaffolds which hold arteries open after percutaneous coronary intervention (PCI) to maintain arterial blood flow. Bioabsorbable stents are being investigated as an alternate for permanent stents, that disintegrate and dissolve in the body. In this article, we profile magnesium (Mg) alloy as a candidate for bioabsorbable stent material, and discuss aspects of its properties and challenges. Experimental data are generated in effort to draw correlations between in vivo vessel absorption and in vitro degradation, and to provide an overview of alloy mechanical properties, stent designs, and electrochemical behaviors. Preclinical porcine coronary model test results exhibit early on-set and rapid corrosion presenting a challenge to researchers to establish material design concepts that balance degradation time, duration for need of scaffolding, and healing.

  10. A review on the effect of welding on the corrosion of magnesium alloys

    Science.gov (United States)

    Mohamed, N. S.; Alias, J.

    2017-10-01

    Welding is an important joining technique for lightweight alloys with their increasing applications in aerospace, aircraft, automotive, electronics and other industries. The applications of lightweight alloys particularly magnesium alloys increased rapidly due to their beneficial properties such as low density, high strength-to-mass ratio, good dimensional stability, electromagnetic shielding and good recyclability. The effect of welding on the corrosion of magnesium alloys are reviewed in this paper, which closely related to the developed microstructure by the welding process. The paper focuses particularly on friction stir and laser welding. The basic principles of friction stir and laser welding are discussed, to present the likelihood of defects which significantly affect the corrosion of magnesium alloy. The finding in corrosion demonstrated the morphology of corrosion occurrence on each welded region, and observation on the potential and current values are also included.

  11. A thermomechanical criterion for hot cracking during electron beam welding of CuCrZr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wisniewski, J.; Pilvin, R. [CEA Saclay, Dept. Modelisation de Systemes et Structures (DEN/DANS/DM2S/SEMT/LTA), 91 - Gif sur Yvette (France); Carron, D. [Universite de Bretagne-Sud, LET2E (EA3373), 56 - Lorient (France); Ayrault, D. [CEA Saclay (LTA), 91 - Gif-sur-Yvette (France); Durocher, A. [Association Euratom-CEA Cadarache (DSM/DRFC), 13 - Saint-Paul-lez-Durance (France). Dept. de Recherches sur la Fusion Controlee; Primaux, F.; Cauwe, B. [Le Bronze Industriel, 51 - Suippes (France)

    2007-07-01

    Full text of publication follows: Due to its good thermomechanical and thermophysical properties, precipitation hardened CuCrZr alloy is used for structural components in fusion experiments such as Tore Supra, JET, W7X and will find also application in the thermonuclear fusion reactor ITER. In Tore Supra (CEA Cadarache, France) this material is typically used for heat sink structures of plasma facing components. The experience feedback showed that the CuCrZr alloy was very sensitive to the hot tearing phenomenon during electron beam welding, leading to defects in and/or near the melted zone. The objective of the project under consideration is to propose a hot tearing criterion by mean of numerical simulations, in order to define a welding acceptance test which could be applied to the material, delivered from different manufacturers. In order to characterize the hot tearing phenomenon, a laboratory test, inspired by the Shibahara's experiment, is used. An electron beam welding seam is performed on a thin rectangular plate, which is instrumented with thermocouples while a CCD camera allows recording of eventual cracking defects during welding. The image correlation method permits to determine the displacement field in the solidified welding seam as well as in the non melted zone. In order to identify the hot tearing criterion due to the welding process, the stress and strain state in the material during the laboratory test is calculated with a Lagrangian thermomechanical finite element simulation. For high temperatures, the alloy viscosity is taken into account in order to identify an elasto-viscoplastic behaviour law. Thermomechanical experiments are performed with a Gleeble physical simulator. A thermomechanical criterion for the initiation of hot tearing during electron beam welding of a quenched and aged CuCr1Zr alloy (DIN 17672 standard) has been identified. (authors)

  12. The Behaviour of Bifilm Defects in Cast Al-7Si-Mg Alloy.

    Directory of Open Access Journals (Sweden)

    Mahmoud Ahmed El-Sayed

    Full Text Available Double oxide films (bifilms are significant defects in the casting of light alloys, and have been shown to decrease tensile and fatigue properties, and also to increase their scatter, making casting properties unreproducible and unreliable. A bifilm consists of doubled-over oxide films containing a gas-filled crevice and is formed due to surface turbulence of the liquid metal during handling and/or pouring. Previous studies has shown that the nature of oxide film defects may change with time, as the atmosphere inside the bifilm could be consumed by reaction with the surrounding melt, which may enhance the mechanical properties of Al alloy castings. As a proxy for a bifilm, an air bubble was trapped within an Al-7wt.%Si-0.3wt.%Mg (2L99 alloy melt, subjected to stirring. The effect of different parameters such as the holding time, stirring velocity and melt temperature on the change in gas composition of the bubble was investigated, using a design of experiments (DoE approach. Also, the solid species inside the bubbles solidified in the melt were examined using SEM. The results suggested that both oxygen and nitrogen inside the bifilm would be consumed by reaction with the surrounding melt producing MgAl2O4 and AlN, respectively. Also, hydrogen was suggested to consistently diffuse into the defect. The reaction rates and the rate of H diffusion were shown to increase upon increasing the holding time and temperature, and stirring velocity. Such significant effect of the process parameters studied on the gaseous content of the bubble suggesting that a careful control of such parameters might lead to the deactivation of bifilm defects, or at least elimination of their deteriorous effect in light alloy castings.

  13. Magnesium-lithium casting alloys

    Science.gov (United States)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  14. Two phase titanium aluminide alloy

    Energy Technology Data Exchange (ETDEWEB)

    Deevi, Seetharama C. (Midlothian, VA); Liu, C. T. (Oak Ridge, TN)

    2001-01-01

    A two-phase titanic aluminide alloy having a lamellar microstructure with little intercolony structures. The alloy can include fine particles such as boride particles at colony boundaries and/or grain boundary equiaxed structures. The alloy can include alloying additions such as .ltoreq.10 at % W, Nb and/or Mo. The alloy can be free of Cr, V, Mn, Cu and/or Ni and can include, in atomic %, 45 to 55% Ti, 40 to 50% Al, 1 to 5% Nb, 0.3 to 2% W, up to 1% Mo and 0.1 to 0.3% B. In weight %, the alloy can include 57 to 60% Ti, 30 to 32% Al, 4 to 9% Nb, up to 2% Mo, 2 to 8% W and 0.02 to 0.08% B.

  15. Microstructure and high temperature oxidation resistance of in-situ synthesized TiN/Ti{sub 3}Al intermetallic composite coatings on Ti6Al4V alloy by laser cladding process

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hongxi, E-mail: piiiliuhx@sina.com; Zhang, Xiaowei; Jiang, Yehua; Zhou, Rong

    2016-06-15

    High temperature anti-oxidation TiN/Ti{sub 3}Al intermetallic composite coatings were fabricated with the powder and AlN powder on Ti6Al4V titanium alloy surface by 6 kW transverse-flow CO{sub 2} laser apparatus. The chemical composition, morphology and microstructure of the TiN/Ti{sub 3}Al composite coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high temperature oxidation resistance of TiN/Ti{sub 3}Al coating, the isothermal oxidation test was performed in a high temperature resistance furnace at 600 °C and 800 °C, respectively. The result shows that the composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like or dendrites), with an even distribution in Ti{sub 3}Al matrix. It indicates that a physical and chemical reaction between Ti powder and AlN powder has completely occurred under the laser irradiation condition. In addition, the microhardness of the TiN/Ti3Al intermetallic composite coating is 3.4 times higher than that of the Ti6Al4V alloy substrate and reaches 844 HV{sub 0.2}. The high temperature oxidation behavior test reveals that the high temperature oxidation resistance of TiN/Ti{sub 3}Al composite coating is much better than that of titanium alloy substrate. The excellent high temperature oxidation resistance of TiN/Ti{sub 3}Al intermetallic composite coating is attributed to the formation of reinforced phases TiN, Al{sub 2}O{sub 3} and TiO{sub 2}. The laser cladding TiN/Ti{sub 3}Al intermetallic composite coating is anticipated to be a promising high temperature oxidation resistance coating for Ti6Al4V alloy. - Highlights: • In-situ TiN/Ti{sub 3}Al composite coating was synthesized on Ti6Al4V alloy by laser cladding. • The influence of Ti and AlN molar ratio on the microstructure of the coating was studied. • The TiN/Ti{sub 3}Al intermetallic

  16. Materials data handbook, Inconel alloy 718

    Science.gov (United States)

    Sessler, J.; Weiss, V.

    1967-01-01

    Materials data handbook on Inconel alloy 718 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

  17. Nanoscale Alloying in Electrocatalysts

    Directory of Open Access Journals (Sweden)

    Shiyao Shan

    2015-08-01

    Full Text Available In electrochemical energy conversion and storage, existing catalysts often contain a high percentage of noble metals such as Pt and Pd. In order to develop low-cost electrocatalysts, one of the effective strategies involves alloying noble metals with other transition metals. This strategy promises not only significant reduction of noble metals but also the tunability for enhanced catalytic activity and stability in comparison with conventional catalysts. In this report, some of the recent approaches to developing alloy catalysts for electrocatalytic oxygen reduction reaction in fuel cells will be highlighted. Selected examples will be also discussed to highlight insights into the structural and electrocatalytic properties of nanoalloy catalysts, which have implications for the design of low-cost, active, and durable catalysts for electrochemical energy production and conversion reactions.

  18. Surface Features of Nanocrystalline Alloys

    Directory of Open Access Journals (Sweden)

    Marcel Miglierini

    2015-12-01

    Full Text Available Nanocrystalline alloys are prepared by controlled annealing of metallic glass precursors. The latter are obtained by rapid quenching of a melt on a rotating wheel. This process leads to structural deviation of the produced ribbons’ surfaces. Structural features of as-quenched and thermally annealed 57Fe81Mo8Cu1B10 ribbons were studied employing Conversion Electron Mössbauer Spectrometry (CEMS and Conversion X-ray Mössbauer Spectrometry (CXMS. Enrichment of the alloy’s composition in 57Fe helped in identification of surface crystallites that were formed even during the production process. Magnetite and bcc-Fe were found at the wheel side of the as-quenched ribbons whereas only bcc-Fe nanocrystals were uncovered at the opposite air side. Accelerated formation of bcc-Fe was observed in this side of the ribbons after annealing. The relative content of magnetite at the wheel side was almost stable in near surface areas (CEMS and in more deep subsurface regions (CXMS. It vanished completely after annealing at 550 °C. No magnetite was observed at the air side of the ribbons regardless the annealing temperature and/or depth of the scanned regions.

  19. Ultralight Magnesium-Lithium Alloys

    OpenAIRE

    A. Białobrzeski; K. Saja; Hubner, K.

    2007-01-01

    The article gives basic information on the chief constituents of Mg-Li alloys and on their expected properties. A schematic representation and technical performance of a pilot stand for melting and pouring of reactive ultralight magnesium-based alloys have been presented. The preliminary data regarding the manufactured magnesium alloys with about 2-3 % Li and about 10 % Li have been given in the form of microstructures and chemical compositions.

  20. Titanium alloys for aerospace applications

    Energy Technology Data Exchange (ETDEWEB)

    Peters, M.; Leyens, C. [DLR-German Aerospace Center, D-51170 Koeln (Germany); Kumpfert, J. [Airbus Industrie, F-31707 Blagnac (France); Ward, C.H. [US Air Force Research Laboratory, London NW1 5TH (United Kingdom)

    2003-06-01

    There is probably no other material more closely related to aerospace than titanium and its alloys. With a density of 4.5 g/cm{sup 3}, titanium alloys are only about half as heavy as steel or Ni-based superalloys, yielding an excellent strength-to-weight ratio. Furthermore, they have exceptional corrosion resistance. The use of titanium alloys in the aerospace sector will be highlighted including airframe, engine, helicopter, and space applications. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  1. Alloy catalyst material

    DEFF Research Database (Denmark)

    2014-01-01

    The present invention relates to a novel alloy catalyst material for use in the synthesis of hydrogen peroxide from oxygen and hydrogen, or from oxygen and water. The present invention also relates to a cathode and an electrochemical cell comprising the novel catalyst material, and the process use...... of the novel catalyst material for synthesising hydrogen peroxide from oxygen and hydrogen, or from oxygen and water....

  2. Wetting of Sn-Zn-Ga and Sn-Zn-Na Alloys on Al and Ni Substrate

    Science.gov (United States)

    Gancarz, Tomasz; Bobrowski, Piotr; Pawlak, Sylwia; Schell, Norbert; Chulist, Robert; Janik, Katarzyna

    2018-01-01

    Wetting of Al and Ni substrate by Sn-Zn eutectic-based alloys with 0.5 (wt.%) of Ga and 0.2 (wt.%) of Na was studied using the sessile drop method in the presence of ALU33® flux. Spreading tests were performed for 60 s, 180 s, and 480 s of contact, at temperatures of 503 K, 523 K and 553 K (230°C, 250°C, and 280°C). After cleaning the flux residue from solidified samples, the spreading areas of Sn-Zn0.5Ga and Sn-Zn0.2Na on Al and Ni substrate were determined. Selected, solidified solder-pad couples were cross-sectioned and subjected to scanning electron microscopy with energy dispersive spectroscopy, x-ray diffraction study and synchrotron measurements of the interfacial microstructure and identification of the phases. The growth of the intermetallic Ni5Zn21 phase layer was studied at the solder/Ni substrate interface, and the kinetics of the formation and growth of the intermetallic layer were determined. The formation of interlayers was not observed on the Al pads. On the contrary, dissolution of the Al substrate and migration of Al-rich particles into the bulk of the solder were observed.

  3. Wetting of Sn-Zn-Ga and Sn-Zn-Na Alloys on Al and Ni Substrate

    Science.gov (United States)

    Gancarz, Tomasz; Bobrowski, Piotr; Pawlak, Sylwia; Schell, Norbert; Chulist, Robert; Janik, Katarzyna

    2017-09-01

    Wetting of Al and Ni substrate by Sn-Zn eutectic-based alloys with 0.5 (wt.%) of Ga and 0.2 (wt.%) of Na was studied using the sessile drop method in the presence of ALU33® flux. Spreading tests were performed for 60 s, 180 s, and 480 s of contact, at temperatures of 503 K, 523 K and 553 K (230°C, 250°C, and 280°C). After cleaning the flux residue from solidified samples, the spreading areas of Sn-Zn0.5Ga and Sn-Zn0.2Na on Al and Ni substrate were determined. Selected, solidified solder-pad couples were cross-sectioned and subjected to scanning electron microscopy with energy dispersive spectroscopy, x-ray diffraction study and synchrotron measurements of the interfacial microstructure and identification of the phases. The growth of the intermetallic Ni5Zn21 phase layer was studied at the solder/Ni substrate interface, and the kinetics of the formation and growth of the intermetallic layer were determined. The formation of interlayers was not observed on the Al pads. On the contrary, dissolution of the Al substrate and migration of Al-rich particles into the bulk of the solder were observed.

  4. Aluminum alloy impact sparkling

    Directory of Open Access Journals (Sweden)

    M. Dudyk

    2008-08-01

    Full Text Available The cast machine parts are widely used in many branches of industry. A very important issue is gaining the appropriate knowledge relating to the application of castings in places of explosion risks including but not limited to mining, chemical industry and rescue works. A possibility of explosion risks occurrence following the impact sparkling of the cast metal parts is still not solved problem in scientific research. In relation to this issue, in this article, the results of the study are presented, and relating to the tendency to impact sparkling of the aluminium alloys used in machine building. On the grounds of the results obtained, it was demonstrated that the registered impact sparkles bunches of feathers from the analyzed alloys: AlSi7Mg, (AK7; AlSi9Mg, (AK9; AlSi6Cu4, (AK64 and AlSi11, (AK11 show significant differences between each other. The quantitative analysis of the temperature distribution and nuclei surface area performed on the example of the alloy AK9 (subjected to defined period of corrosion allows for the statement that they are dangerous in conditions of explosion risk. Following this fact, designers and users of machine parts made from these materials should not use them in conditions where the explosive mixtures occur.

  5. Microstructural development during solidification of stainless steel alloys

    Science.gov (United States)

    Elmer, J. W.; Allen, S. M.; Eagar, T. W.

    1989-10-01

    The microstructures that develop during the solidification of stainless steel alloys are related to the solidification conditions and the specific alloy composition. The solidification conditions are determined by the processing method, i.e., casting, welding, or rapid solidification, and by parametric variations within each of these techniques. One variable that has been used to characterize the effects of different processing conditions is the cooling rate. This factor and the chemical composition of the alloy both influence (1) the primary mode of solidification, (2) solute redistribution and second-phase formation during solidification, and (3) the nucleation and growth behavior of the ferrite-to-austenite phase transformation during cooling. Consequently, the residual ferrite content and the microstructural morphology depend on the cooling rate and are governed by the solidification process. This paper investigates the influence of cooling rate on the microstructure of stainless steel alloys and describes the conditions that lead to the many microstructural morphologies that develop during solidification. Experiments were performed on a series of seven high-purity Fe-Ni-Cr alloys that spanned the line of twofold saturation along the 59 wt pct Fe isopleth of the ternary alloy system. High-speed electron-beam surface-glazing was used to melt and resolidify these alloys at scan speeds up to 5 m/s. The resulting cooling rates were shown to vary from 7°C/s to 7.5×106°C/s, and the resolidified melts were analyzed by optical metallographic methods. Five primary modes of solidification and 12 microstructural morphologies were characterized in the resolidified alloys, and these features appear to be a complete “set” of the possible microstructures for 300-series stainless steel alloys. The results of this study were used to create electron-beam scan speed vs composition diagrams, which can be used to predict the primary mode of solidification and the

  6. Effect of an alkaline environment on the engineering behavior of cement-stabilized/solidified Zn-contaminated soils.

    Science.gov (United States)

    Liu, Jingjing; Zha, Fusheng; Deng, Yongfeng; Cui, Kerui; Zhang, Xueqin

    2017-10-12

    Although the stabilization/solidification method has been widely used for remediation of heavy metal-contaminated soils in recent decades, the engineering behavior and mobility of heavy metal ions under alkaline groundwater conditions are still unclear. Therefore, the unconfined compressive strength test (UCS) combined with toxicity characteristic leaching procedure (TCLP) and general acid neutralization capacity (GANC) was used to investigate the effects of alkalinity (using NaOH to simulate alkalinity in the environment) on the mechanical and leaching characteristics of cement-solidified/stabilized (S/S) Zn-contaminated soils. Moreover, the microstructure was analyzed using the scanning electron microscope (SEM) technology. The results indicated that alkaline environment could accelerate the UCS development compared with specimens without soaking in NaOH solution,, regardless of whether the specimens contained Zn2+ or not. And the UCS varied obviously attributed to the variations of both NaOH concentration and soaking time. Except for the specimens soaked for 90 days, the leached Zn2+ concentrations were higher than that of without soaking. However, the leachability of Zn2+ in all the stabilized specimens is in the regulatory level. ANC results indicated that the Zn2+ leaching behavior can be divided into three stages related to the initial leachate pH. Moreover, SEM results proved that the alkaline environment could actually facilitate the cement hydration process. The results proved in the present paper could be useful in treating the heavy metal-contaminated soils involved in the solidification/stabilization technology under alkaline environment.

  7. Weldability of superalloys alloy 718 and ATI {sup registered} 718Plus trademark. A study performed by Varestraint testing

    Energy Technology Data Exchange (ETDEWEB)

    Jacobsson, Jonny [The Production Technology Centre Univ. West, Trollhaettan (Sweden). GKN Aerospace Sweden; Chalmers Univ. of Technology, Gothenburg (Sweden). Dept. of Industrial and Material Science; Andersson, Joel [The Production Technology Centre Univ. West, Trollhaettan (Sweden). Dept. of Engineering Science; Brederholm, Anssi; Haenninen, Hannu [Aalto Univ., Helsinki (Finland). Dept. of Engineering Design and Production

    2017-11-01

    In this study, the old and well-known alloy 718 is compared with the newly developed ATI {sup registered} 718Plus trademark from the weldability point of view. This is done in order to gain new information that have not been documented and established yet among the high-temperature materials with high strength, oxidation resistance, thermal stability and sufficient weldability, yet. ATI {sup registered} 718Plus trademark shows a lower sensitivity to hot cracking than alloy 718 with approximately 10 mm total crack length (TCL) difference in Varestraint testing. In the solution-annealed condition at 982 C for 4.5 h followed by air cooling, the crack sensitivity is decreased as compared to the mill-annealed condition. Along the crack path and also ahead of the crack tip, γ-Laves eutectic is present in both alloys. The microhardness measurements showed similar hardness level of 250 HV in the weld metal of both alloys and even in the parent material of alloy 718. ATI {sup registered} 718Plus trademark parent metal had hardness of 380 HV and a small increase of less than 50 HV was observed for both studied alloys in the heat affected zone (HAZ). For the same grain size of ATI {sup registered} 718Plus trademark (8.3 μm) and alloy 718 (15.6 μm), the susceptibility to liquation cracking may increase with increasing grain size. With a small grain size, there is a possibility to accommodate more trace elements (B, S, P) due to the larger grain boundary area. The impurity elements were found in relatively small precipitates, typically borides (0.2 μm), phosphides (0.1 to 0.5 μm) and carbo-sulphides. The solidification sequence of alloy 718 and ATI {sup registered} 718Plus trademark is relatively similar, where the liquid starts to solidify as γ-phase followed by γ/MC reaction at about 1260 C and then final γ/Laves eutectic reaction at around 1150 C. Detailed knowledge about weldability of alloy 718 and ATI {sup registered} 718Plus trademark can be used for material

  8. The Solidification Behavior of AA2618 Aluminum Alloy and the Influence of Cooling Rate

    Science.gov (United States)

    Liu, Yulin; Liu, Ming; Luo, Lei; Wang, Jijie; Liu, Chunzhong

    2014-01-01

    In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al9FeNi, Al7(CuNi)5, Si, Al2Cu and Al2CuMg. The phase Al9FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al9FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al9FeNi and Al2Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling. PMID:28788281

  9. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    Science.gov (United States)

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  10. The Solidification Behavior of AA2618 Aluminum Alloy and the Influence of Cooling Rate.

    Science.gov (United States)

    Liu, Yulin; Liu, Ming; Luo, Lei; Wang, Jijie; Liu, Chunzhong

    2014-12-09

    In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al₉FeNi, Al₇(CuNi)₅, Si, Al₂Cu and Al₂CuMg. The phase Al₉FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al₉FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al₉FeNi and Al₂Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling.

  11. Microstructure and mechanical properties of sintered Ti Binary alloys for dental applications

    Energy Technology Data Exchange (ETDEWEB)

    Yilmaz Atay, H.; Haro Rodriguez, M.; Amigo Mata, A.; Vicente Escuder, V.; Amigo Borras, V.

    2016-07-01

    Biomaterials have shown rapid growth in the field of elderly population demands with the prolongation of human life. One of those biomaterials, titanium, has excellent properties and biocompatibility though it may cause weakening in the structures due to its higher stiffness. In this study, powder metallurgy process was used to produce Ti-Cr, Ti-Mo and Ti-Cu metal alloys to overcome this problem. Metal powders were mixed by mechanical alloying. After pressing and sintering, alloys structures were investigated. Characterizations were carried out by size analyzer, SEM-EDX, optical microscope and three points bending test. (Author)

  12. Effect of Cu content on exfoliation corrosion and electrochemical corrosion of A7N01 aluminum alloy in EXCO solution

    Science.gov (United States)

    He, Yaling; Wang, Xiaomin; Hu, Jie; Zhou, Qiang; Chen, Hui

    2017-07-01

    The exfoliation corrosion (EXCO) sensitivities and electrochemical corrosions of A7N01 aluminum (Al) alloys with 0.074% and 0.136% Cu contents were investigated in EXCO solution. The exfoliation corrosion developed more rapidly for the alloy with 0.136% Cu by expressing higher exfoliation rate and deeper corrosion pits as observed by SEM and laser confocal scanning microscopy (LCSM). In EXCO solution, the alloy with 0.136% Cu content showed lower open-circuit potential (OCP) than the alloy with 0.074% Cu content. The alloy with 0.136% Cu content had bigger “hysteresis loop” in cyclic polarization curve which meant lower self-passivation ability. In electrochemical impedance spectroscopy plot, its curvature radius and capacitance index were lower. The electrochemical test results revealed that the alloy with 0.136% Cu content showed more severe electrochemical corrosion than the alloy with 0.074% Cu content, consistent with the exfoliation corrosion results. The microstructures of two alloys were observed through optical microscopy (OM) and transmission electron microscopy (TEM). The continuous distribution of the equilibrium precipitate η-MgZn2 on grain boundaries, the decreasing of the width of precipitate-free zone (PFZ) and the coarse Cu-Fe-Si-rich phase were responsible for the higher corrosion sensitivity of the Al alloy with 0.136% Cu than that of Al alloy with 0.074% Cu content in EXCO solution.

  13. Modelling Eutectic Growth in Unmodified and Modified Near-Eutectic Al-Si Alloy

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Hattel, Jesper Henri; Taylor, John A.

    2013-01-01

    A numerical model that describes solidification of primary aluminium grains and nucleation and growth of eutectic cells is used to analyse the solidification of an Al-12.5wt% Si alloy. Nucleation of eutectic cells is modelled using an Oldfield-type nucleation model where the number of nuclei in t...... in the liquid and the growth velocity of the eutectic cells to determine the size and distribution of eutectic cells in the solidified material.......A numerical model that describes solidification of primary aluminium grains and nucleation and growth of eutectic cells is used to analyse the solidification of an Al-12.5wt% Si alloy. Nucleation of eutectic cells is modelled using an Oldfield-type nucleation model where the number of nuclei...... in the melt is determined by the amount of active nuclei and the local undercooling from the surface to the centre of a plate casting. Eutectic grains are modelled as spheres growing between the dendrites. The growth velocity of the eutectic cells is a function of undercooling. Experimentally determined...

  14. Thermodynamic evaluation of hypereutectic Al-Si (A390) alloy with addition of Mg

    Energy Technology Data Exchange (ETDEWEB)

    Hekmat-Ardakan, Alireza [Ecole Polytechnique de Montreal, Dep. de Genie Chimique, P.O. Box 6079, Centre-Ville, Montreal, Quebec, H3C 3A7 (Canada); Ajersch, Frank, E-mail: frank.ajersch@polymtl.ca [Ecole Polytechnique de Montreal, Dep. de Genie Chimique, P.O. Box 6079, Centre-Ville, Montreal, Quebec, H3C 3A7 (Canada)

    2010-05-15

    This paper presents the thermodynamic evaluation of A390 hypereutectic Al-Si alloy (Al-17% Si-4.5% Cu-0.5% Mg) and alloys up to 10% Mg, using the Factsage (registered) software. Two critical compositions were detected at 4.2% and 7.2% Mg where the temperatures of the liquidus, the start of the binary and of the ternary eutectic reaction are changed. These critical compositions show differences in the formation of Mg{sub 2}Si intermetallic particles during the solidification interval. For compositions up to 4.2% Mg, the Mg{sub 2}Si intermetallic phase first appears in the ternary eutectic zone. With Mg contents between 4.2% and 7.2%, Mg{sub 2}Si particle appears in both the binary and ternary eutectic reactions. Above 7.2% Mg, it solidifies as a primary phase and also during the binary and ternary reactions. The calculated liquid fraction vs. temperature curves also showed a decrease of the eutectic formation temperature (knee point temperature) with the addition of Mg content up to 4.2% Mg. This temperature becomes almost constant up to 10% Mg. The calculation of eutectic formation temperature shows a good agreement with differential scanning calorimetry (DSC) tests.

  15. Preparation of Al-Sc Master Alloy by Aluminothermic Reaction with Special Molten Salt

    Science.gov (United States)

    Xu, Cong; Liu, Xinxin; Ma, Fengmei; Wang, Zhiwei; Wang, Wenhong; Ma, Chaoli

    Al-Sc master alloy is prepared by aluminothermic reaction with a kind of special molten salt under the normal atmospheric condition. To achieve larger Sc recovery rate, the composition and pretreatment of the molten salt are studied. The optimum molten salt is obtained by melting together Sc2O3, NaF, KCl, NaCl, ScF3 and Na3AlF6 mixture under a mass ratio of 3:5:10:10:2:30, followed by solidifying and crushing. The pretreated salt is added to the Aluminum melt with a mass ratio of 60:100 to prepare Al-Sc master alloy. When the residue of molten salt is reused for three times, the Sc recovery rate can reach 91%. The structure and composition of the residue are examined using X-ray diffraction (XRD) analyzer and differential scanning calorimetry (DSC) analyzer. Based on the analysis of the residue, mechanism of the aluminothermic reaction to achieve larger Sc recovery rate with this special molten salt is discussed.

  16. Comparison of Microstructure and Mechanical Properties of AZ91D Alloy Formed by Rheomolding and High-Pressure Die Casting

    Science.gov (United States)

    Qi, M. F.; Kang, Y. L.; Yan, Y.; Zhu, G. M.; Liao, W. N.

    2015-10-01

    The microstructure and mechanical properties of AZ91D alloy thin-wall parts produced by the rheomolding (RM) process were investigated and compared with the same alloy formed by conventional high-pressure die casting (HPDC). The results indicate that the RM process is able to get such AZ91D parts in which α 1 -Mg with average size of 27.36 μm are spherical and uniformly distributed in the matrix, and the matrix is a mixture of numerous fine α 2 -Mg and intermetallic β-Mg17Al12. High mechanical properties including ultimate tensile strength (UTS) of 270 MPa, yield strength (YS) of 169 MPa, elongation of 7.1%, and Vickers hardness of 102 are obtained in parts formed by RM due to the fine and uniform microstructure and less porosities. Compared with HPDC, the UTS, YS, elongation, and hardness of RM AZ91D are increased by 14.4, 9.7, 86.8, and 21.4%, respectively. The solidified grains in RM AZ91D alloy show a smaller aluminum gradient than that in HPDC. This indicates that the solidification of the RM AZ91D is closer to equilibrium.

  17. Study of the performance of Ti-Zr based hydrogen storage alloys

    Science.gov (United States)

    Chuang, H. J.; Chan, S. L. I.

    The P-C-I and charging-discharging properties of three Ti-Zr based alloys have been studied. Ni substitution for Mn and Cr in the alloy was found to increase the plateau pressure of the P-C-I curve. In addition, the partial substitution of Cr by V greatly improved the discharge capacity. However, the six-element alloy, Ti 0.5Zr 0.5V 0.2Mn 0.7Cr 0.5Ni 0.6, degraded rapidly in the gas-solid reaction. Hydrogen contents in the alloy under low pressure were increased during hydrogen absorption-desorption cycling. Annealing at 1050°C for 4 h before the P-C-I experiment helped in releasing the retained hydrogen under low pressure. Only a slightly flattened P-C-I slope was obtained for the annealed alloy. Microstructures of the as-cast and annealed alloys were examined and related to the above results. Alloy powder was poisoned after 2-month storage in air, which resulted in the deterioration of discharge capacity. Surface pretreatment on alloy powders by HCl-HF solution decreased the activation time of charge-discharge reaction.

  18. PLUTONIUM-CERIUM-COPPER ALLOYS

    Science.gov (United States)

    Coffinberry, A.S.

    1959-05-12

    A low melting point plutonium alloy useful as fuel is a homogeneous liquid metal fueled nuclear reactor is described. Vessels of tungsten or tantalum are useful to contain the alloy which consists essentially of from 10 to 30 atomic per cent copper and the balance plutonium and cerium. with the plutontum not in excess of 50 atomic per cent.

  19. Shape memory alloy based motor

    Indian Academy of Sciences (India)

    http://www.ias.ac.in/article/fulltext/sadh/033/05/0699-0712. Keywords. Shape Memory Alloy (SMA); poly phase; rotary actuator; torque; ripple. Abstract. Design and characterization of a new shape memory alloy wire based Poly Phase Motor has been reported in this paper. The motor can be used either in stepping mode or ...

  20. Interfacial Reactions of Zn-Al Alloys with Na Addition on Cu Substrate During Spreading Test and After Aging Treatments

    Science.gov (United States)

    Gancarz, Tomasz; Pstruś, Janusz; Berent, Katarzyna

    2016-08-01

    Spreading tests for Cu substrate with Zn-Al eutectic-based alloys with 0.2, 0.5, and 1.0 wt.% of Na were studied using the sessile drop method in the presence of QJ201 flux. Spreading tests were performed for 1, 3, 8, 15, 30, and 60 min of contact, at the temperatures of 475, 500, 525, and 550 °C. After cleaning the flux residue from solidified samples, the spreading area of Zn-Al + Na on Cu was determined in accordance with ISO 9455-10:2013-03. Selected, solidified solder-substrate couples were cross-sectioned and subjected to scanning electron microscopy of the interfacial microstructure. The experiment was designed to demonstrate the effect of Na addition on the kinetics of formation and growth of CuZn, Cu5Zn8, and CuZn4 phases, which were identified using x-ray diffraction and energy-dispersive spectroscopy analysis. The addition of Na to eutectic Zn-Al caused the spreading area to decrease and the thickness of intermetallic compound layers at the interface to reduce. Samples after the spreading test at 500 °C for 1 min were subjected to aging for 1, 10, and 30 days at 120,170, and 250 °C. The greater thicknesses of IMC layers were obtained for a temperature of 250 °C. With increasing Na content in Zn-Al + Na alloys, the thickness reduced, which correlates to the highest value of activation energy for Zn-Al with 1% Na.