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Sample records for pwr steam generators

  1. Steam generators in PWR's

    International Nuclear Information System (INIS)

    Michel, R.

    1974-01-01

    The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

  2. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  3. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  4. Materials performance in operating PWR steam generators

    International Nuclear Information System (INIS)

    Weeks, J.R.

    1975-01-01

    The Inconel-600 tubing in operating PWR steam generators has developed leaks due to intergranular stress corrosion cracking or a general wastage attack, originating from the secondary side of the tubing. Corrosion has been limited to those areas of the steam generators where limited coolant circulation and high heat flux have caused impurities to concentrate. Wastage or pitting attack has always been associated with local concentration of sodium hydrogen phosphates, whereas stress corrosion has been associated with local concentration of sodium or potassium hydroxides. The only instance of stress corrosion originating from the primary side occurred on cold-worked tubing when hydrogen was not added to getter oxygen, and LiOH was not added to raise the pH of the primary coolant. All PWR manufacturers are now recommending that the phosphate treatment of the secondary coolant be abandoned in favor of an all-volatile treatment. Experience in operating plants has shown, however, that removal of phosphate-rich sludge deposits is difficult, and that further wastage and/or intergranular stress corrosion may develop; the residual sodium phosphates gradually convert by reaction with corrosion product hydroxides to sodium hydroxide, which remains concentrated in the limited flow areas. Improvements in circulation patterns have been achieved by inserting flow baffles in some PWR steam generators. Inservice monitoring by eddy current techniques is useful for detecting corrosion-induced defects in the tubing, but irreproducibility in field examinations can lead to uncertainties interpreting the results. (U.S.)

  5. Development of advanced PWR steam generator

    International Nuclear Information System (INIS)

    Saito, Itaru; Nakamura, Tomomichi

    1999-01-01

    In response to the increased power of the advanced PWR, it is necessary to develop a steam generator (SG) which has a large capacity with high performance and high reliability as well as being economical to produce. In this paper, the development of the design of a new SG for the advanced PWRs is described and compared with the design of a conventional SG. Moreover, an outline of a seismic verification test for the U-bend tube bundle which includes advanced anti-vibration bars (AVB) which are very important is described. As a result, it was verified that the bundle has sufficient strength and a relatively high attenuation to seismic loads. These results will be reflected in the detailed design of advanced AVBs. (author)

  6. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  7. Steam Generator Owners Group PWR secondary water chemistry guidelines

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Green, S.J.

    1985-01-01

    In 1981 the Steam Generator Owners Group (SGOG), a group of domestic and foreign pressurized water reactor (PWR) owners, developed and issued the PWR secondary water chemistry guidelines. The guidelines were prepared in response to the growing recognition that a majority of the problems causing reduced steam generator reliability (e.g., denting, wasteage, pitting, etc.) were related to secondary (steam) side water purity. The guidelines were subsequently issued as an Electric Power Research Institute (EPRI) report. In 1984 they were revised to reflect industry experience in adopting the original issuance and to incorporate new information on causes of corrosion damage. The guidelines have been endorsed and their adoption recommended by the SGOG

  8. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  9. Condensate polisher application for PWR steam generator corrosion control

    International Nuclear Information System (INIS)

    Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

    1981-01-01

    The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

  10. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  11. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  12. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  13. Steam generator for PWR type reactor

    International Nuclear Information System (INIS)

    Baba, Iwao; Hiyama, Nobuyuki.

    1994-01-01

    A steam generator of the present invention comprises a primary coolant chamber having primary coolants circulating therein, a secondary coolants chamber having secondary coolants and steams circulating therein, which are isolated from each other by a partition wall, and heat pipes disposed being passed through the partition wall. The heat pipes are disposed having an evaporation portion in the primary coolants chamber, a condensation portion in the secondary coolants chamber, and an intermediate heat insulating portion in the partition wall. Since the primary coolants containing radioactivity and the secondary coolants not containing radioactivity does not transfer heat directly by a heat transfer wall, a leakage accident of radioactivity to the secondary coolants can be prevented. Moreover, since the heat pipes are used, a great amount of heat can be transferred by a slight temperature difference by using steams of the heat transfer medium itself, latent heat due to coagulation, and capillary phenomenon. Since neither transferring power nor pumps are required, heat of the primary coolants can effectively be transferred to the secondary coolants. (N.H.)

  14. Estimating probable flaw distributions in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gorman, J.A.; Turner, A.P.L.

    1997-01-01

    This paper describes methods for estimating the number and size distributions of flaws of various types in PWR steam generator tubes. These estimates are needed when calculating the probable primary to secondary leakage through steam generator tubes under postulated accidents such as severe core accidents and steam line breaks. The paper describes methods for two types of predictions: (1) the numbers of tubes with detectable flaws of various types as a function of time, and (2) the distributions in size of these flaws. Results are provided for hypothetical severely affected, moderately affected and lightly affected units. Discussion is provided regarding uncertainties and assumptions in the data and analyses

  15. Chemical cleaning of PWR steam generators: application at Nogent 1

    International Nuclear Information System (INIS)

    Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

    1990-01-01

    EDF has developed and patented a chemical cleaning process for PWR steam generators, based on the use of a mixture of organic acids in order to: - dissolve iron oxides and copper with a single solution; - clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its inocuousness related to steam generator materials. The process, the license of which belongs to SOMAFER R.A. and FRAMATOME, has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units [fr

  16. Thermal-hydraulic study of integrated steam generator in PWR

    International Nuclear Information System (INIS)

    Osakabe, Masahiro

    1989-01-01

    One of the safety aspects of innovative reactor concepts is the integration of steam generators (SGs) into the reactor vessel in the case of the pressurized water reactor (PWR). All of the reactor system components including the pressurizer are within the reactor vessel in the SG integrated PWR. The simple heat transfer code was developed for the parametric study of the integrated SG. The code was compared to the once-through 19-tube SG experiment and the good agreement between the experimental results and the code predictions was obtained. The assessed code was used for the parametric study of the integrated once-through 16 m-straight-tube SG installed in the annular downcomer. The proposed integrated SG as a first attempt has approximately the same tube size and pitch as the present PWR and the SG primary and secondary sides in the present PWR is inverted in the integrated PWR. Based on the study, the reactor vessel size of the SG integrated PWR was calculated. (author)

  17. Acceptance test for 900 MWe PWR unit replacement steam generators

    International Nuclear Information System (INIS)

    Gourguechon, B.

    1993-01-01

    During the first half of 1994, the Gravelines 1 steam generators will be replaced (SG replacement procedure). The new SG's differ from the former components notably by the alloy used for the tube bundle, in this case, the high chromium content Inconel 690. So, from this standpoint, they are to be considered as PWR 900 replacement SG first models and their thermal efficiency has consequently to be assessed. This will provide an opportunity of ensuring that the performance of the components delivered is in compliance with requirements and of making the necessary provisions if significant deviations are observed. The EFMT branch, which has been in charge of the instrumentation and acceptance of the different SG first models since the first PWR plants were commissioned, will be responsible for the acceptance tests and the ultimate validation of a performance assessment procedure applicable to the future replacement steam generators. The methods and tests proposed for SG expert appraisal are based on consideration of the importance of primary measurement quality for satisfactory SG assessment and of the new test facilities with which the 900 and 1 300 PWR plants are gradually being equipped. These facilities provide an on-site computer environment for tests compatible with the tools (PATTERN, etc.) used at EFMT and in other departments. This test is the first of this kind performed by EFMT and the test facility of a nuclear power plant. (author). 6 figs

  18. PWR steam generator chemical cleaning, Phase I. Final report

    International Nuclear Information System (INIS)

    Rothstein, S.

    1978-07-01

    United Nuclear Industries (UNI) entered into a subcontract with Consolidated Edison Company of New York (Con Ed) on August 8, 1977, for the purpose of developing methods to chemically clean the secondary side tube to tube support crevices of the steam generators of Indian Point Nos. 1 and 2 PWR plants. This document represents the first reporting on activities performed for Phase I of this effort. Specifically, this report contains the results of a literature search performed by UNI for the purpose of determining state-of-the-art chemical solvents and methods for decontaminating nuclear reactor steam generators. The results of the search sought to accomplish two objectives: (1) identify solvents beyond those proposed at present by UNI and Con Ed for the test program, and (2) confirm the appropriateness of solvents and methods of decontamination currently in use by UNI

  19. Probe for detection of denting in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Gerardin, J.P.; Germain, J.L.; Nio, J.C.

    1994-07-01

    In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ''denting''). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs

  20. Electrochemical measurements in PWR steam generators to follow crevice chemistry

    International Nuclear Information System (INIS)

    Feron, D.

    1991-01-01

    In PWR steam generator crevices, the evolution of chemistry is important for the understanding of corrosion phenomena. Electrochemical measurements have been performed in high temperature simulated crevice environments in order to follow hideout processes and remedial actions (on-line addition of boric acid). Reported tests have been conducted with model boilers of AJAX facilities. Eccentric and concentric tube support plate crevices have been instrumented with platinum electrodes. Electrochemical measurements have been collected when model boiler was under nominal conditions (primary temperature: 335 deg C, secondary temperature: 280 deg C). They include Electrochemical Impedance Spectroscopy (EIS) and potential measurements: with EIS, sodium and boric acid hideouts have been detected and followed. Potential measurements have been performed in an attempt to measure crevice PH evolution

  1. Non linear identification applied to PWR steam generators

    International Nuclear Information System (INIS)

    Poncet, B.

    1982-11-01

    For the precise industrial purpose of PWR nuclear power plant steam generator water level control, a natural method is developed where classical techniques seem not to be efficient enough. From this essentially non-linear practical problem, an input-output identification of dynamic systems is proposed. Through Homodynamic Systems, characterized by a regularity property which can be found in most industrial processes with balance set, state form realizations are built, which resolve the exact joining of local dynamic behaviors, in both discrete and continuous time cases, avoiding any load parameter. Specifically non-linear modelling analytical means, which have no influence on local joined behaviors, are also pointed out. Non-linear autoregressive realizations allow us to perform indirect adaptive control under constraint of an admissible given dynamic family [fr

  2. Modeling local chemistry in PWR steam generator crevices

    International Nuclear Information System (INIS)

    Millett, P.J.

    1997-01-01

    Over the past two decades steam generator corrosion damage has been a major cost impact to PWR owners. Crevices and occluded regions create thermal-hydraulic conditions where aggressive impurities can become highly concentrated, promoting localized corrosion of the tubing and support structure materials. The type of corrosion varies depending on the local conditions, with stress corrosion cracking being the phenomenon of most current concern. A major goal of the EPRI research in this area has been to develop models of the concentration process and resulting crevice chemistry conditions. These models may then be used to predict crevice chemistry based on knowledge of bulk chemistry, thereby allowing the operator to control corrosion damage. Rigorous deterministic models have not yet been developed; however, empirical approaches have shown promise and are reflected in current versions of the industry-developed secondary water chemistry guidelines

  3. Steam Generator Chemical Cleaning Application: Korean Experience in PWR NPP

    International Nuclear Information System (INIS)

    Hwang, In-Ho; Varrin-Jr, Robert-D.; Little, Michael-J.; Oh, Yeon-Ok; Choo, Seong-Jib; Park, Jin-Hyeok

    2012-09-01

    Korea Hydro and Nuclear Power (KHNP) performed an EPRI/SGOG chemical cleaning of the secondary side of the steam generators at Ulchin Unit 3 (UCN3) in March 2011 and at Ulchin Unit 4 (UCN4) in September 2011. The steam generator chemical cleaning (SGCC) was performed with venting at the top-of-tube sheet (TTS) and at tube support plates (TSPs) 4, 5, 6, 7, 8, 9, and 10. A primary objective of this SGCC was to address outer diameter stress corrosion cracking (ODSCC), which has been observed at the TTS and TSPs in the UCN3 SGs. The EPRI/SGOG process has been shown to effectively reduce prevailing ODSCC rates at the TTS and TSPs, particularly when applied with periodic venting in this application. This was the first full-length SGCC campaign with venting performed in Korea. Ulchin Unit 3 commenced commercial operation in August 1998 and Ulchin Unit 4 commenced commercial operation in December 1999. UCN3 and UCN4 are a two-loop pressurized water reactor (PWR) of the Korea Standard Nuclear Plant (KSNP) design. The SGs contain high-temperature mill annealed (HTMA) Alloy 600 tubing and are similar in design to the Combustion Engineering CE-80. The KSNP SGs have been susceptible to outer diameter stress corrosion cracking (ODSCC), which is consistent with operating experience for other SGs containing Alloy 600HTMA tubing material. The UCN3/4 SGs have recently begun to experience ODSCC. Hankook Jungsoo Industries Co., Ltd (HaJI) was selected as the cleaning vendor by KHNP. To date, HaJI has completed five Advanced Scale Conditioning Agent (ASCA) cleaning applications and two EPRI/SGOG Steam Generator Chemical Cleaning (SGCC) campaigns for KHNP. The goal of total deposit removal of the applications were successfully achieved and the amounts are 3,579 kg at UCN3 and 3,786 kg at UCN4 which values were estimated before each cleaning by analysing ECT signal and liquid samples from the SGs. The deposits from the SGs were primarily composed of magnetite. There were no chemical

  4. Fatigue analysis of a PWR steam generator tube sheet

    International Nuclear Information System (INIS)

    Billon, F.; Buchalet, C.; Poudroux, G.

    1985-01-01

    The fatigue analysis of a PWR steam generator (S.G) tube sheet is threefold. First, the flow, pressure and temperature variations during the design transients are defined for both the primary fluid and the normal and auxiliary feedwater. Second, the flow, velocities, pressure and temperature variations of the secondary fluid at the bottom of the downcomer and above the tube sheet are determined for the transients considered. Finally, the corresponding temperatures and stresses in the tube sheet are calculated and the usage factors determined at various locations in the tube sheet. The currently available standard design transients for the primary fluid and the feedwater are too conservative to be utilized as such in the fatigue analysis of the S.G. tube sheets. Thus, a detailed examination and reappraisal of each operating transient was performed. The revised design conditions are used as inputs to the calculation model TEMPTRON. TEMPTRON determines the mixing conditions between the feedwater and the recirculation fluid from the S.G. feedwater nozzles to the center of the tube sheet via the downcomer. The fluid parameters, flow rate and velocity, temperature and pressure variations, as a function of the time during the transients are obtained. Finally, the usage factors at various locations on the tube sheet are derived using the standard ASME section III method

  5. A fault detection and diagnosis in a PWR steam generator

    International Nuclear Information System (INIS)

    Park, Seung Yub

    1991-01-01

    The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

  6. PWR steam generator chemical cleaning. Phase II. Final report

    International Nuclear Information System (INIS)

    1980-01-01

    Two techniques believed capable of chemically dissolving the corrosion products in the annuli between tubes and support plates were developed in laboratory work in Phase I of this project and were pilot tested in Indian Point Unit No. 1 steam generators. In Phase II, one of the techniques was shown to be inadequate on an actual sample taken from an Indian Point Unit No. 2 steam generator. The other technique was modified slightly, and it was demonstrated that the tube/support plate annulus could be chemically cleaned effectively

  7. Evaluation of PWR steam generator water hammer. Final technical report, June 1, 1976--December 31, 1976

    International Nuclear Information System (INIS)

    Block, J.A.; Crowley, C.J.; Rothe, P.H.; Wallis, G.B.; Young, L.R.

    1977-05-01

    An investigation of waterhammer in the main feedwater piping of PWR steam generators due to water slugs formed in the steam generator feedring is reported. The relevant evidence from PWR operation and testing is compiled and summarized. The state-of-the-art of analysis of related phenomena is reviewed. Original exploratory modeling experiments at 1 / 10 and 1 / 4 scale are reported. Bounding analyses of the behavior are performed and several key phenomena have been identified for the first time. Recommendations to the Nuclear Regulatory Commission are made

  8. Prevention and mitigation of steam-generator water-hammer events in PWR plants

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1982-11-01

    Water hammer in nuclear power plants is an unresolved safety issue under study at the NRC (USI A-1). One of the identified safety concerns is steam generator water hammer (SGWH) in pressurized-water reactor (PWR) plants. This report presents a summary of: (1) the causes of SGWH; (2) various fixes employed to prevent or mitigate SGWH; and (3) the nature and status of modifications that have been made at each operating PWR plant. The NRC staff considers that the issue of SGWH in top feedring designs has been technically resolved. This report does not address technical findings relevant to water hammer in preheat type steam generators. 10 figures, 2 tables

  9. The secondary water chemistry and its quality specification of PWR steam generators

    International Nuclear Information System (INIS)

    Zhang Guiqin.

    1984-01-01

    Reasonably organizing the secondary water chemistry of a steam generator is of great importance for improving thermal-hydraulic characteristics and avoiding or alleviating probability of its internals failures by corrosion. In this paper emphasis is put on importance and task of the secondary water chemistry, the meaning and the control demand for feedwater and boiler water specification. At the same time, the current situation on the secondary water chemistry of PWR steam generators is reviewed generally. (Author)

  10. Ageing management database development for PWR NPP steam generator

    International Nuclear Information System (INIS)

    Liu Hongyun; Xu Liangjun; Xiong Changhuai; Wang Xianyuan

    2005-01-01

    Steam generator (SG) is one of the key safe important equipment of NPP, which is covered by NPP aging management program. Steam Generator Aging Management Dabatase (SGAMDB) is developed to provide necessary information for SG aging management. RINPO is developing SGAMDB for domestic NPP. This system contains information and data about SG design, manufacture, operation and maintenance. The information include NPP fundamental data, SG design data, SG aging mechanism, SG operation data, SG ISI data, SG maintenance data and SG evaluation interface. The system runs at the intranet of Qinshan-1 NPP with B/S mode. It can provide information inquire and fundamental analysis for NPP SG aging team and SG aging researcher's. In addition, it provides necessary information and data for SG aging analysis and evaluation, such as all pressure test process and flaws of tubes, and collects the analysis results. (authors)

  11. Design of a steam generator for PWR power plants and steady state simulation

    International Nuclear Information System (INIS)

    Ferreira, W.J.

    1982-01-01

    A procedure and a computer code for the thermal design of a steam generator for PWR power plants is developed. A vertical integral steam generator with inverted U-tubes and natural circulation of the secondary side is selected for modelling. Primary fluid velocity and recirculation ratio are varied to obtain the preliminary dimensions. Further, adjustments are made through iteractive solution of the equations of conservation of mass, energy and momentum. An agreement is found between design calculations for steam generators of different capacities and existing designs. (Author) [pt

  12. Experimental studies of PWR vertical steam generator performance

    International Nuclear Information System (INIS)

    Ding Xunshen

    1998-06-01

    The characteristics of heat transfer, natural circulation and moisture separation equipment with a vertical steam generator model are tested on a high-temperature and high-pressure test facility. The primary loop pipe is made of low alloy steel. the primary water at 10.13 MPa is driven by two centrifugal pumps. Boiler is designed to elevate the primary water temperature by 60 degree C at a flow rate of 65 t/h. The test model can produce a maximum steam flow of 8 t/h; 240 stainless steel U tubes are invert connected with the tubesheet, the tube dimensions are φ15 mm x 1.5 mm. The model has a height of 5.789 m. Heat transfer characteristics experiment is obtained: The steam generator thermal design can neglect the existence of preheating region, considering the saturated boiling takes place over all the tube surface. This does not exactly reflect the actual heat transfer coefficient and temperature difference. But, the product of two parameters is lower for design than for experiment so that heat transfer coefficient and temperature difference combine to result in a larger heat transfer area for design than for experiment. Moisture separator is a swirl vane separator. Dryer is a single circle of vertical chevron plate separator. Test results indicate the separation efficiency of the moisture separator and dryer is very satisfactory and the exit moisture is much better than 0.25% (the required content)

  13. Steam generator tube rupture risk impact on design and operation of French PWR plants

    International Nuclear Information System (INIS)

    Depond, G.; Sureau, H.

    1984-01-01

    The experience of steam generator tube leaks incidents in PWR plants has resulted in an increase of EDF analysis leading to improvements in design and post-accidental operation for new projects and operating plants. The accident consequences are minimized for each of the NSSS three barriers: first barrier: safeguard systems design and operating procedures relying upon core safety allow to maintain a low level of primary radioactivity, second barrier: steam generator design and periodic inspection allow to reduce tube ruptures risks and third barrier: atmospheric releases are reduced as a result of optimal recovery procedures, detection improvements and atmospheric steam valves design improvements. (orig.)

  14. Improving electron beam weldability of heavy steel plates for PWR-steam generator

    International Nuclear Information System (INIS)

    Tomita, Yukio; Mabuchi, Hidesato; Koyama, Kunio

    1996-01-01

    Installation and replacement of many PWR-steam generators are planned inside and outside Japan. The steel plates for steam generators are heavy in thickness, and increase the number of welding passes and prolong the welding time. Electron beam welding (EBW) can greatly reduce the welding period compared with conventional welding methods (narrow-gap gas metal arc welding (GMAW) and submerged arc welding (SAW)). The problems in applying EBW are to prevent weld defects and to improve the toughness of the weld metal. Defect-free welding procedures were successfully established even in thick steel plates. The factors that deteriorate weld-metal (WM) toughness of EBW were investigated. The manufacturing process, which utilizes a new secondary refining process at steelmaking and a high-torque mill at plate mill in actual mass-production, were established. EBW base metal and WM have better properties including fracture toughness than those of conventional welding processes. As a result, an application of EBW to the fabrication of PWR-steam generators has become possible. Large amounts of ASTM A533 Gr B Cl 2 (JIS SQV2B) steel plates in actual PWR-steam generators have come to be produced (more than 1,500 ton) by applying EBW. (author)

  15. Quantification of the safety status of PWR steam generators

    International Nuclear Information System (INIS)

    Bartonicek, J.; Jonas, O.; Schoeckle, F.

    1996-01-01

    The operational safety of components is affected during the period of operation (e.g., by loads and environmental effects). Additionally, changes in codes and standards can affect the safety margin of a component. In order to determine a quantitative status of the safety, the existing status of the component and the actual knowledge have to be regarded and evaluated. Differences (deficits) with respect to actual demands must be balanced by use of redundant measure to guarantee safety. The procedure is demonstrated using the steam generators of GKN 1 (German nuclear power plant--in operation since 1975) as an example. The existing status of the component regarding design and construction, material, load history (results of monitoring), the results of nondestructive testing and operational experience is determined and related to the actual regulatory and code compliance and to the state of the art in technics. Non-specified loads were measured in operation. Stress and fatigue analysis computations are performed on the base of realistic load patterns (results from monitoring). Thus the safety status can be quantified. Finally the GKN-concept of measures to guarantee the reliability and the safety of the component in future operation is discussed

  16. Application of modeling to local chemistry in PWR steam generators

    International Nuclear Information System (INIS)

    Fauchon, C.; Millett, P.J.; Ollar, P.

    1998-01-01

    Localized corrosion of the SG tubes and other components is due to the presence of an aggressive environment in local crevices and occluded regions. In crevices and on vertical and horizontal tube surfaces, corrosion products and particulate matter can accumulate in the form of porous deposits. The SG water contains impurities at extremely low levels (ppb). Low levels of non-volatile impurities, however, can be efficiently concentrated in crevices and sludge piles by a thermal hydraulic mechanism. The temperature gradient across the SG tube coupled with local flow starvation, produces local boiling in the sludge and crevices. Since mass transfer processes are inhibited in these geometries, the residual liquid becomes enriched in many of the species present in the SG water. The resulting concentrated solutions have been shown to be aggressive and can corrode the SG materials. This corrosion may occur under various conditions which result in different types of attack such as pitting, stress corrosion cracking, wastage and denting. A major goal of EPRI's research program has been the development of models of the concentration process and the resulting chemistry. An improved understanding should eventually allow utilities to reduce or eliminate the corrosion by the appropriate manipulation of the steam generator water chemistry and or crevice conditions. The application of these models to experimental data obtained for prototypical SG tube support crevices is described in this paper. The models adequately describe the key features of the experimental data allowing extrapolations to be made to plant conditions. (author)

  17. Electropolishing of replacement steam generator channel heads at Millstone-2 PWR

    International Nuclear Information System (INIS)

    Hudson, M.J.B.; Raney, H.; Raney, D.; Spalaris, C.N.

    1992-07-01

    A field application of EPRI-developed steam generator electropolishing technique was performed at Millstone-2 PWR. The process was qualified under previous programs on a laboratory scale, but it was thought appropriate to scale up application to full size components. Replacement of steam generators at Millstone-2 provided a unique opportunity to demonstrate that electropolishing can be applied safely and at a cost which was judged to be recoverable after a small number of fuel cycles. The project, preparation, electropolishing and cleanup, was completed at the reactor site in 25 working days. An alternate, less costly electrolyte solution was qualified for use in future applications

  18. Numerical simulation of thermohydraulic behavior of the steam generator of PWR type reactor

    International Nuclear Information System (INIS)

    Braga, C.V.M.; Carajilescov, P.

    1981-01-01

    Generally, 'U' tube steam generators with natural internal recirculation are used in PWR power stations. A thermalhydraulic model is developed for simulation of such components, in steady state. The flow of the secondary cycle fluid is divided in two parts individually homogeneous, allowing for heat and mass exchange between them. The secondary pressure is determined by defining the moisture of the vapor that feeds the turbine. This model is applied to the Angra II steam generator, operating in nominal conditions and with tubing partially plugged. (Author) [pt

  19. PWR steam generator chemical cleaning. Phase I: solvent and process development. Volume II

    International Nuclear Information System (INIS)

    Larrick, A.P.; Paasch, R.A.; Hall, T.M.; Schneidmiller, D.

    1979-01-01

    A program to demonstrate chemical cleaning methods for removing magnetite corrosion products from the annuli between steam generator tubes and the tube support plates in vertical U-tube steam generators is described. These corrosion products have caused steam generator tube ''denting'' and in some cases have caused tube failures and support plate cracking in several PWR generating plants. Laboratory studies were performed to develop a chemical cleaning solvent and application process for demonstration cleaning of the Indian Point Unit 2 steam generators. The chemical cleaning solvent and application process were successfully pilot-tested by cleaning the secondary side of one of the Indian Point Unit 1 steam generators. Although the Indian Point Unit 1 steam generators do not have a tube denting problem, the pilot test provided for testing of the solvent and process using much of the same equipment and facilities that would be used for the Indian Point Unit 2 demonstration cleaning. The chemical solvent selected for the pilot test was an inhibited 3% citric acid-3% ascorbic acid solution. The application process, injection into the steam generator through the boiler blowdown system and agitation by nitrogen sparging, was tested in a nuclear environment and with corrosion products formed during years of steam generator operation at power. The test demonstrated that the magnetite corrosion products in simulated tube-to-tube support plate annuli can be removed by chemical cleaning; that corrosion resulting from the cleaning is not excessive; and that steam generator cleaning can be accomplished with acceptable levels of radiation exposure to personnel

  20. Piping hydrodynamic loads for a PWR power up-rate with steam generator replacement

    International Nuclear Information System (INIS)

    Julie M Jarvis; Allen T Vieira; James M Gilmer

    2005-01-01

    Full text of publication follows: Pipe break hydrodynamic loads are calculated for various systems in a PWR for a Power Up-rate (PUR) with a Steam Generator Replacement (SGR). PUR with SGR can change the system pressures, mass flowrates and pipe routing/configuration. These changes can alter the steam generator piping steam/water hammer loads. This paper discusses the need to benchmark against the original design basis, the use of different modeling techniques, and lessons learned. Benchmarking for licensing in the United States is vital in consideration of 10CFR50.59 and other licensing and safety issues. RELAP5 and its force post-processor R5FORCE are used to model the transient loads for various piping systems such as main feedwater and blowdown systems. Other modeling applications, including the Bechtel GAFT program, are used to evaluate loadings in the main steam piping. Forces are calculated for main steam turbine stop valve closure, feedwater pipe breaks and subsequent check valve slam, and blowdown isolation valve closure. These PUR/SGR forces are compared with the original design basis forces. Modeling techniques discussed include proper valve closure modeling, sonic velocity changes due to pipe material changes, and two phase flow effects. Lessons learned based on analyses done for several PWR PUR with SGR are presented. Lessons learned from these analyses include choosing the optimal replacement piping size and routing to improve system performance without resulting in excessive piping loads. (authors)

  1. Assessment of PWR Steam Generator modelling in RELAP5/MOD2

    International Nuclear Information System (INIS)

    Putney, J.M.; Preece, R.J.

    1993-06-01

    An assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD2 is presented. The assessment is based on a review of code assessment calculations performed in the UK and elsewhere, detailed calculations against a series of commissioning tests carried out on the Wolf Creek PWR and analytical investigations of the phenomena involved in normal and abnormal SG operation. A number of modelling deficiencies are identified and their implications for PWR safety analysis are discussed -- including methods for compensating for the deficiencies through changes to the input deck. Consideration is also given as to whether the deficiencies will still be present in the successor code RELAP5/MOD3

  2. VAMCIS, a new measuring channel for continuous monitoring of leak rates inside PWR steam generators

    International Nuclear Information System (INIS)

    Champion, G.; Dubail, A.; Lefevre, F.

    1988-01-01

    In order to assess the primary to secondary leakage, radioactive isotopes, formed in the primary coolant as a result of fission or neutron capture, are usually monitored in the pressurized water reactor (PWR) secondary coolant. Conventional methods mainly based on the detection of 133 Xe, tritium, and 41 Ar are widely used on French Electricite de France (EdF) PWRs. Some years ago, it appeared necessary to improve both leak rate assessments and steam generator tube rupture (SGTR) detection. A volumetric activity measuring channel inside steam (VAMCIS) has been developed for this purpose. The SGTR that occurred at the North Anna PWR has focused the attention of safety authorities on this new measuring channel. It is planned to implement VAMCIS at North Anna in order to check the leak rate variations more accurately

  3. SCC of Alloy 600 in PWR steam generator tubes

    International Nuclear Information System (INIS)

    Pascali, R.; Buzzanca, G.; Quaglia, G.M.; Ronchetti, C.

    1986-01-01

    The studies reported in this paper concern the evaluation of Alloy 600 and 690 behaviour in chemical agressive conditions simulating the concentration film on heat exchanging tube. The corrosion tests have been performed to evidence the influence of metallurgical conditions and different heats. Various devices for reproducing dead areas and steam blanketing have been designed and tested, such as, umbrellas, rings, thin deposits, etc. A system to reproduce the S.G. areas with thick deposits has been designed successively and set up in a previous series of tests, in boiling water at 56 kg/cm/sup 2/, 270 0 C and heat flux 45 W/cm/sup 2/. Caustic SCC tests have been carried out in adiabatic conditions also using small autoclaves

  4. An homogeneous model of steam generator to simulate operational transiento and accidents in PWR nuclear power plants

    International Nuclear Information System (INIS)

    Souza, A.L. de.

    1981-07-01

    GEVAP - A digital computer code was developed to simulate the thermodynamic transient behaviour of steam generators. The steam generator is divided in heating sections. In each section, the conservation equations of mass and energy are integrated numerically, using a predictor-corrector method. As good reslts where obtained, as compared to transients simulated using more detainled codes, it is concluded that GEVAP can be included as the steam generator module of a more complete systems simulation code for PWR's. (E.G.) [pt

  5. Operating experience with steam generator water chemistry in Japanese PWR plants

    International Nuclear Information System (INIS)

    Onimura, K.; Hattori, T.

    1991-01-01

    Since the first PWR plant in Japan started its commercial operation in 1970, seventeen plants are operating as of the end of 1990. First three units initially applied phosphate treatment as secondary water chemistry control and then changed to all volatile treatment (AVT) due to phosphate induced wastage of steam generator tubing. The other fourteen units operate exclusively under AVT. In Japan, several corrosion phenomena of steam generator tubing, resulted from secondary water chemistry, have been experienced, but occurrence of those phenomena has decreased by means of improvement on impurity management, boric acid treatment and high hydrazine operation. Recently secondary water chemistry in Japanese plants are well maintained in every stage of operation. This paper introduces brief summary of the present status of steam generators and secondary water chemistry in Japan and ongoing activities of investigation for future improvement of reliability of steam generator. History and present status of secondary water chemistry in Japanese PWRs were introduced. In order to get improved water chemistry, the integrity of secondary system equipments is essential and the improvement in water chemistry has been achieved with the improvement in equipments and their usage. As a result of those efforts, present status of secondary water is excellent. However, further development for crevice chemistry monitoring technique and an advanced water chemistry data management system is desired for the purpose of future improvement of reliability of steam generator

  6. Signal validation and failure correction algorithms for PWR steam generator feedwater control

    International Nuclear Information System (INIS)

    Nasrallah, C.N.; Graham, K.F.

    1986-01-01

    A critical contributor to the reliability of a nuclear power plant is the reliability of the control systems which maintain plant operating parameters within desired limits. The most difficult system to control in a PWR nuclear power plant and the one which causes the most reactor trips is the control of the feedwater flow to the steam generators. The level in the steam generator must be held within relatively narrow limits, with reactor trips set for both too high and too low a level. The steam generator level is inherently unstable in that it is an open integrator of feedwater flow steam flow mismatch. The steam generator feedwater control system relies on sensed variables in order to generate the appropriate feedwater valve control signal. In current systems, each of these sensed variables comes from a single sensor which may be a separate control sensor or one of the redundant protection sensors that is manually selected by the operator. In case this single signal is false, either due to sensor malfunction or due to a test signal being substituted during periodic test and maintenance, the control system will generate a wrong control signal to the feedwater control valve. This will initiate a steam generator level upset. The solution to this problem is for the control system to sense a given variable with more than one redundant sensor. Normally there are three or four sensors for each variable monitored by the reactor protection system. The techniques discussed allow the control system to compare these redundant sensor signals and generate a validated signal for each measured variable that is insensitive to false signals

  7. Preliminary assessment of PWR Steam Generator modelling in RELAP5/MOD3

    International Nuclear Information System (INIS)

    Preece, R.J.; Putney, J.M.

    1993-07-01

    A preliminary assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD3 is presented. The study is based on calculations against a series of steady-state commissioning tests carried out on the Wolf Creek PWR over a range of load conditions. Data from the tests are used to assess the modelling of primary to secondary side heat transfer and, in particular, to examine the effect of reverting to the standard form of the Chen heat transfer correlation in place of the modified form applied in RELAP5/MOD2. Comparisons between the two versions of the code are also used to show how the new interphase drag model in RELAP5/MOD3 affects the calculation of SG liquid inventory and the void fraction profile in the riser

  8. Theoretical-experimental modelling of the momentum equation for PWR reactor steam generators

    International Nuclear Information System (INIS)

    Rodrigues, L.A.H.

    1994-01-01

    A mathematical model in steady-state conditions of the momentum equation at the secondary side of a vertical U-tube steam generator with recirculation is presented. The U-tube test section was the 150 bar - Circuito Termoidraulico Experimental - CTE-150. This facility is a Experimental Thermal-hydraulic Circuit and operates at the same conditions (pressure and temperature) of a typical PWR reactor. A comparison between the Homogeneous and Separate Flow models was done. those models were verified and compared with experimental data for several operational conditions. The results show that the model fits very well the experimental data and seems to be appropriate to study water recirculation of a steam generator secondary side. (author)

  9. PWR steam generators tube integrity: plugging criteria for PWSCC in roll transition zone

    International Nuclear Information System (INIS)

    Mattar Neto, Miguel; Cruz, Julio R.B.

    1999-01-01

    One of the most important causes for tube plugging in PWR (Pressurized Water Reactor) steam generators is the degradation mechanism called Primary Water Stress Corrosion Cracking (PWSCC) in roll transition zone (RTZ) near the tubesheet, mainly for Alloy 600 tubes. To avoid an excessive tube plugging, alternative criteria have been developed based on an approach that consists in withdrawing from service any tube containing a defect for which there is a high probability of a critical size under accident conditions to be reached during next operation cycle. Predictions of the number of tubes to be plugged can be done aiming at preventive maintenance and tube repair, and even a steam generator replacement, without a large and non-planned plant outage. This work presents important aspects related to tube plugging criteria for PWSCC in RTZ based on the risk of break after a leak detection. Calculations of allowable crack length and allowable leak rate for a particular situation are also shown. (author)

  10. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1993-01-01

    The behavior of stress corrosion cracking (SCC) is studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants. Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and steam generator tubes, such as Incoloy-800, Inconel-600, Inconel-690 and 321 SS which are used for steam generator in PWR. The effects of material metallurgy, shot-peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC are investigated

  11. The significance of thermohydraulic conditions for the corrosion safety of PWR steam generators

    International Nuclear Information System (INIS)

    Gulich, J.F.

    1975-04-01

    In several PWR nuclear power plants leakages have occurred in the steam generator which were caused by localised corrosion attack. While the attention of manufacturers and operators is focused on the influences of feedwater chemistry and tube material, the present work highlights the fact that the damage always occurred in those places where flow regimed are poorly defined. The investigation leads to the result that local dry out of the heating surface can be contributing cause of damage. A method is indicated for estimating the thermohydraulic conditions in the inflow region over the tube plate and measures to improve corrosion safety are discussed. (author)

  12. Evaluation of hideout return data from U.S. PWR steam generators

    International Nuclear Information System (INIS)

    Connor, W.M.; Richards, J.E.

    1988-01-01

    Since the middle to late 1970's, dramatic reductions in the quantities of impurities in the bulkwater of PWR steam generators have been made by U.S. utilities. Today most utilities operate at full power with impurity concentrations in the steam generator blowdown in the low ppb range, well within existing industry guideline control limits. Despite these efforts, some of these same utilities have subsequently encountered secondary side stress corrosion cracking (SCC) and intergranular attack (IGA) of steam generator tubing within deep tubesheet crevices and more recently at tube support intersections. It must, therefore, be concluded that either continuous low level input of contaminants within existing guideline limits, or intermittent short duration input, undetected by either current sampling and analysis techniques or procedures, are permitting ingress of corrosive impurity species which subsequently concentrate in flow-occluded regions to produce localized tube corrosion. To better understand both the quantity and composition of accumulated impurity species, more and more utilities, even those who have not experienced any steam generator corrosion, have begun to perform rigorous sampling and analysis evaluations of returning chemical contaminants each time the units are brought off-line. This paper will show examples of how these data are being used by U.S. industry to gain valuable information about accumulated contaminant inventories, to make cycle-to-cycle and plant-to-plant comparisons, and to develop plant specific actions to promote maximum contaminant removal. (author)

  13. Simulating the steam generator and the pressurizer of a PWR nuclear power plant

    International Nuclear Information System (INIS)

    De Greef, J.F.

    1985-01-01

    In a PWR nuclear power plant, considered as a power generating device, the steam generator as a subset plays an important role in the generation process, whereas the pressurizer rather acts as a control device for security purposes. Nevertheless, from a thermodynamical point of view, the two subsets behave basically in the same way, so that a common set of basic equations may be suggested to develop for each the proper mathematical simulation model. In this paper the generation of this common set of basic equations is described, from which a specific model for each device is derived. A numerical illustration of the behaviour of the two devices for typical inputs to the derived simulation model is pictured. (author)

  14. Makeup water system performance and impact on PWR steam generator corrosion

    International Nuclear Information System (INIS)

    Bell, M.J.; Sawocha, S.G.; Smith, L.A.

    1984-01-01

    The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

  15. Theoretic analysis for gravity separation of water droplets in PWR steam generator

    International Nuclear Information System (INIS)

    Liu Shixun

    1995-10-01

    Gravity separation space of water droplets in the PWR steam generator is one of three important separating mechanisms and provides a link between primary (vane) separator and chevron dryer. The design of steam generator should not only have highly efficient and compact separator and dryer, but also an adequate height of gravity separation space. Too short a gravity separation space will not sufficiently separate the moisture and adversely affect the performance of the dryer; too long a gravity separation space will add additional costs for steam generator and nuclear island installation. The droplet entrainment in the process of gravity separation space was theoretically studied and droplet trajectory was analytically modelled. A general expression for the height required by gravity separation, diameter and velocity of those droplets carried over was also obtained. In the analysis, the slip between two phases was considered and a combined term of diameter and viscosity was introduced. The modelling can provide a theoretical basis for determining the height of the gravity separation space. (2 refs., 2 figs.)

  16. Design and performance of BWC replacement steam generators for PWR systems

    Energy Technology Data Exchange (ETDEWEB)

    Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

    1998-07-01

    In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100

  17. Design and performance of BWC replacement steam generators for PWR systems

    International Nuclear Information System (INIS)

    Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W.

    1998-01-01

    In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100% tube integrity following

  18. Experimental investigation of reflux condensation heat transfer in PWR steam generator tubes in the presence of noncondensible gases

    Energy Technology Data Exchange (ETDEWEB)

    Vierow, Karen; Wu, Tiejun [Purdue Univ., West Lafayette (United States); Nagae, Takashi [Institute of Nuclear Safety System, Tokyo (Japan)

    2003-07-01

    Under certain circumstances in a Pressurized Water Reactor (PWR), the coolant system may be in a partially drained state and reflux condensation in the steam generator U-tubes can be the major heat removal mechanism. Noncondensable gases may be present and would degrade the heat transfer rate. If heat removal rates are insufficient, this situation could lead to core boil-off, fuel rod heatup, and eventually core damage. The Institute of Nuclear Safety System, Inc. (INSS) and the Nuclear Heat Transfer Systems Laboratory at Purdue University have begun a cooperative research program to investigate the effectiveness of reflux condensation in PWR steam generator U-tubes in the presence of noncondensable gases. The final objectives are to provide local heat transfer data for development of methods to analyze reflux condensation in PWR steam generator U-tubes and to investigate the potential for flooding. Key features of the experimental data reported herein are that they are local data under laminar steam/gas mixture and condensate film flow and they are taken from a test section with dimensions similar to an actual steam generator tube. Steady state data were obtained under various steam and air inlet flow rates and pressures. The data show the significant degrading effect of noncondensable gas on heat transfer coefficients. From the data, correlations for the reflux condensation local heat transfer coefficient and the local Nusselt number under laminar conditions were derived. These experiments are providing essential and unique fundamental data for development of methods to analyze reflux condensation.

  19. Evaluation of steam generator U-tube integrity during PWR station blackout with secondary system depressurization

    International Nuclear Information System (INIS)

    Hidaka, Akihide; Asaka, Hideaki; Sugimoto, Jun; Ueno, Shingo; Yoshino, Takehito

    1999-12-01

    In PWR severe accidents such as station blackout, the integrity of steam generator U-tube would be threatened early at the transient among the pipes of primary system. This is due to the hot leg countercurrent natural circulation (CCNC) flow which delivers the decay heat of the core to the structures of primary system if the core temperature increases after the secondary system depressurization. From a view point of accident mitigation, this steam generator tube rupture (SGTR) is not preferable because it results in the direct release of primary coolant including fission products (FP) to the environment. Recent SCDAP/RELAP5 analyses by USNRC showed that the creep failure of pressurizer surge line which results in release of the coolant into containment would occur earlier than SGTR during the secondary system depressurization. However, the analyses did not consider the decay heat from deposited FP on the steam generator U-tube surface. In order to investigate the effect of decay heat on the steam generator U-tube integrity, the hot leg CCNC flow model used in the USNRC's calculation was, at first, validated through the analysis for JAERI's LSTF experiment. The CCNC model reproduced well the thermohydraulics observed in the LSTF experiment and thus the model is mostly reliable. An analytical study was then performed with SCDAP/RELAP5 for TMLB' sequence of Surry plant with and without secondary system depressurization. The decay heat from deposited FP was calculated by JAERI's FP aerosol behavior analysis code, ART. The ART analysis showed that relatively large amount of FPs may deposit on steam generator U-tube inlet mainly by thermophoresis. The SCDAP/RELAP5 analyses considering the FP decay heat predicted small safety margin for steam generator U-tube integrity during secondary system depressurization. Considering associated uncertainties in the analyses, the potential for SGTR cannot be ignored. Accordingly, this should be considered in the evaluation of merits

  20. Simulation of steam generator plugging tubes in a PWR to analyze the operating impact

    Energy Technology Data Exchange (ETDEWEB)

    Pla, Patricia, E-mail: patricia.pla-freixa@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands); Reventos, Francesc, E-mail: francesc.reventos@upc.edu [Technical University of Catalonia (UPC), Barcelona (Spain); Martin Ramos, Manuel, E-mail: manuel.martin-ramos@ec.europa.eu [Nuclear Safety and Security Coordination Unit, Policy Support Coordination, Joint Research Centre of the European Commission, Brussels (Belgium); Sol, Ismael, E-mail: isol@anacnv.com [Asociación Nuclear Ascó-Vandellós-II (ANAV), Tarragona (Spain); Strucic, Miodrag, E-mail: miodrag.strucic@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands)

    2016-08-15

    Highlights: • Plugging a fraction of the SG tubes does not affect power output of the plant. • There is a limit to SG plugging in the range of 10–15%. • The rupture of a SG tube in a 12% plugged SG has shown no significant differences in operator actions. • A SBLOCA in a 12% plugged SG has shown no significant differences in operator actions. - Abstract: A number of nuclear power plants (NPPs) with pressurized water reactors (PWR) in the world have replaced their steam generators (SG) due to degradation of the SG tubes caused by different problems. Several methods were attempted to correct the defects of the tubes, but eventually the only permanent solution was to plug them. The consequences of plugging the tubes are the decrease of heat transfer surface, the reduction of the flow area and subsequent reduction of the primary system mass flow and for a fraction of plugged tubes higher than a given value, the reduction of reactor output and economic losses. The objective of this paper is to analyze whether steam generator tube plugging has an impact in the effectiveness of accident management actions. An analysis with Relap5 Mod 3.3 patch03 for the Spanish reactor Ascó-2, a 3-loop 2940.6 MWth Westinghouse PWR, in which plugging of steam generator tubes are simulated, is presented in order to find the limit for the adequate operation of the plant. Several steady state calculations were performed with different fractions of plugged SG tubes, by modeling the reduction of the primary to secondary heat transfer surface and the reduction of the primary coolant mass flow area in the tubes as well. The results of the analysis yield that plugging 12% of the SG tubes is around the limit for optimal reactor operation. To complete the study two events, in which the steam generators are used to cooldown the plant, were simulated to find out if the plugging of SGs tubes could influence the efficiency of the operator actions described in the emergency operating

  1. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1992-03-01

    The behavior of stress corrosion cracking (SCC) was studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants (NPPs). Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and tubes of heat transfer, such as Incoloy-800, Inconel-600 and 321 SS which are used for steam generator in PWR NPPs. The effects of material metallurgy, shot peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC were considered

  2. Design and simulation experimental study of bracket plates in steam generator for AC600 PWR

    International Nuclear Information System (INIS)

    Zhang Fuyuan; Zhang Wenqi; Ji Quankai; Zeng Xi; Xie Yongyao

    1998-01-01

    Seven-holes type bracket plate at the inlet nozzle and three-holes taper bracket plate at outlet nozzle are designed. According to 'local form and structure change' simulation theory, hydraulic models and simulators for the simulative experiments are designed. Taking water as the medium, the simulative experiments have been completed at the room temperature. The ζ-Re curves (here, ζ is the local pressure loss coefficient at the nozzles after the bracket plates are installed and Re is Reynolds number) have been got. Based on the experimental results, the computation and the analysis have been shown that. If the bracket plates are used in the steam generator (SG) of AC600 PWR, the pressure drop of primary side in the SG is about 14 percent higher than that of the 55/19 B style SG

  3. Development of intelligent Eddy Current Testing (ECT) system for PWR steam generator tube inspection

    International Nuclear Information System (INIS)

    Kawata, K.; Kawase, N.; Kurokawa, M.; Asada, Y.

    2005-01-01

    The intelligent ECT system was developed for the inspection of heat transfer tubes of the steam generator of the PWR plant. It consists of intelligent probe, data acquisition unit and data analysis system. The probe combines 24 channels inclined lay out drive coils and thin film pick-up coils with built-in electric circuits to provide high inspection capability equivalent to rotating coil ECT and high-speed inspection equivalent to conventional bobbin coil ECT. The advanced data analysis system that has filtering and automatic analysis functions is also developed to enable fast and precise analysis of large volume inspection data. The system was qualified by confirmation tests in FY 2003 to show thinned thickness sizing accuracy within ± 5%. (T. Tanaka)

  4. The role of sludge and fouling on local concentration processes in PWR steam generators

    International Nuclear Information System (INIS)

    Millett, D.J.; Paine, J.P.N.; Fenton, J.M.

    1992-01-01

    A detailed model of the transport processes in heated crevices is used to understand the role of corrosion product deposits on local concentration processes in PWR steam generators (SG). The model describes the heat, mass and momentum transfer processes which occur in the porous deposits found in tube support and tube sheet crevices and in the sludge pile on top of the tube sheet. The model is used to predict the concentration of a given specie in the liquid pore solution at steady-state, as a function of time, and may be readily expanded to multi-component solutions by the use of chemical thermodynamic models. In a previous paper the authors investigated the role of SG design and SG operating parameters on the concentration process. In this paper, several parametric studies were performed to investigate the sensitivity of the local concentration process to the corrosion product properties

  5. Experimental study of single- and two-phase flow fields around PWR steam generator tube support plates

    International Nuclear Information System (INIS)

    Bates, J.M.; Stewart, C.W.

    1979-08-01

    Laser-Doppler anemometry (LDA) was used to measure local mean axial velocities and turbulence intnsities at selected locations within a study model dimensionally protypic of an existing PWR steam generator design. The model tube bundle with support plate was installed in a special flow housing that formed part of an isothermal recirculating water flow loop. Flow conditions for this experiment were intended to simulate only typical single-phase flow velocities and were not an attempt to completely model actual steam generator, boiling, two-phase flow conditions. The measurements were performed in water at approximately 85 0 F with test section average velocities of approximately 0.55 and 1.1 fps. These conditions corresponded to Reynolds numbers of approximately 7,000 and approximately 14,000, respectively. Normalized velocity and turbulence intensity ratios are graphically reported. Additional qualitative, photographic investigations of air-water two-phase flows in a PWR steam generator study model were also performed

  6. The impact of steam generator replacement on PWR primary system contamination

    International Nuclear Information System (INIS)

    Dacquait, F.; Marteau, H.; Guinard, L.; Ranchoux, G.; Taunier, S.; Wintergerst, M.; Bretelle, J.L.; Rocher, A.

    2010-01-01

    This paper analyses the impact of Steam Generator Replacement (SGR) on PWR primary circuit contamination. It presents a comparison of the activities deposited inside the primary system and released during refuelling outages after SGR with three different SG tube alloys (600, 690 and 800) and different SG tube manufacturing processes. A SGR has a great impact on the primary system contamination. After SGR, whatever the SG tube material is, the typical variations are the following: The 58 Co contamination increases for 1 to 3 cycles, and then decreases to very low levels in some cases, mainly depending on the manufacturing process of the replacement SG tubes; The 60 Co Co contamination tends to decrease on the primary coolant pipes and increases by a lower rate on the new SG tubes. This analysis highlights the importance on contamination levels after SGR of both the corrosion product deposits on the primary surfaces before SGR and the surface finish of the SG tubes related to their manufacturing process. (author)

  7. Hideout and hideout return of tri-sodium phosphate in PWR steam generators

    International Nuclear Information System (INIS)

    Feron, D.; You, D.; Turluer, G.

    2002-01-01

    Tri-sodium phosphate is used as a chemical conditioner of several sub-systems in secondary circuits of PWR. As confirmed by the international experience feedback of the secondary water chemistry, it can appear as a pollutant of the secondary water circuits, whereby it can concentrate in some areas of restricted flow or deposits in the steam generators. The issues raised by those occurrences prompted the safety French authorities (IPSN) to develop a model boiler investigation programme to assess the respective sodium/phosphate behaviour as a result of hideout and hideout return processes. Hideout and hideout return experiments have been performed with three model boilers in order to investigate the behaviour of tri-sodium phosphate pollution with three different configurations: only tube-tube support plate crevices, only sludge at the bottom of the tubes, or with only ''free'' tube surfaces. Obtained results, with discontinuous pollutions at some mg.kg -1 , can be summarised as follow: low hideout on the free surface of the tubes (less than 10%), hideout is more important when tube-tube support plate crevices are present (10 to 30%), maximum hideout is obtained when there is some sludge at the bottom of the tubes (30 to 90%), Hideout return data are always very low compared to the hideout quantities, due to the formation of solid compound with alumina and silica. (authors)

  8. Hideout and hideout return of tri-sodium phosphate in PWR steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Feron, D.; You, D. [CEA/DEN - Laboratoire d' Etude de la Corrosion Aqueuse, Saclay (France); Turluer, G. [CEA/IPSN-Service d' Analyse des Materiels et des Structures, Fontenay-aux-Roses (France)

    2002-07-01

    Tri-sodium phosphate is used as a chemical conditioner of several sub-systems in secondary circuits of PWR. As confirmed by the international experience feedback of the secondary water chemistry, it can appear as a pollutant of the secondary water circuits, whereby it can concentrate in some areas of restricted flow or deposits in the steam generators. The issues raised by those occurrences prompted the safety French authorities (IPSN) to develop a model boiler investigation programme to assess the respective sodium/phosphate behaviour as a result of hideout and hideout return processes. Hideout and hideout return experiments have been performed with three model boilers in order to investigate the behaviour of tri-sodium phosphate pollution with three different configurations: only tube-tube support plate crevices, only sludge at the bottom of the tubes, or with only ''free'' tube surfaces. Obtained results, with discontinuous pollutions at some mg.kg{sup -1}, can be summarised as follow: low hideout on the free surface of the tubes (less than 10%), hideout is more important when tube-tube support plate crevices are present (10 to 30%), maximum hideout is obtained when there is some sludge at the bottom of the tubes (30 to 90%), Hideout return data are always very low compared to the hideout quantities, due to the formation of solid compound with alumina and silica. (authors)

  9. Prediction of localized flow velocities and turbulence in a PWR steam generator: Final report

    International Nuclear Information System (INIS)

    Stuhmiller, J.H.

    1988-05-01

    The Steam Generator Project Office (SGPO) of the Steam Generator Owners Group and Electric Power Research Institute has developed a methodology for prediction of steam generator tube buffeting and associated material wear. Turbulent buffeting of steam generator tubes causes low amplitude vibratory response which results in fretting wear at support locations. Concerns raised at the Zion Nuclear Power Plant regarding the useful life of their steam generators prompted this study, in which the SGPO methodology is applied to analysis of the Westinghouse Model 51 steam generator. The specific intent of this project was to calculate turbulent buffeting forces within the tube bank of an operating Model 51 steam generator as a first step in the overall SGPO tube vibration and wear prediction strategy. Attention is focused on flow in the vicinity of anti-vibration bars (U-bend region) and on the flow that leaves the downcomer to impact against peripheral tubes. Other projects utilized the buffeting forces calculated here to determine tube vibratory response, tube-support plate impact statistics, and material wear rates. Besides successfully calculating hydraulic buffeting loads within the tube bank, the present project has enhanced the SGPO methodology and has identified hitherto unnoticed flow phenomena that occur in the steam generator. Experiments have also been carried out to validate numerical computations of the steam generator flow field

  10. The new equation of steam quality and the evaluation of nonradioactive tracer method in PWR steam generators

    International Nuclear Information System (INIS)

    Ki Bang, Sung; Young Jin, Chang

    2001-01-01

    The performance of steam turbines is tested as ANSI/ASME-PTC 6. This code provides rules for the accurate testing of steam turbines for the purpose of obtaining the level of performance with a minimum uncertainty. Only the relevant portion of this code needs to process any individual case, In some case the procedure is simple. However, in complex turbines or complex operation modes, more procedures are required to test the involved provisions. Anyway, to measure the steam quality in the Wolsong PHWR with 4 SGs in Korea by the methods in the section ''Measure of steam quality methods'' of ANSI/ASME PTC 6, the result was not good though the steam generators are efficient. So, the new testing method was developed and the sophisticated equation of steam quality was introduced and uses the nonradioactive chemical tracer, Lithium hydroxide(LiOH) instead of the radioactive tracer, Na-24. (author)

  11. Track 2- major components reliability and materials issues. Some performance indicators of PWR steam generators

    International Nuclear Information System (INIS)

    Milivojevic, S.; Spasojevic, D.; Riznic, J.

    2001-01-01

    The monitoring of operational performance is a crucial aspect of the management of equipment operation and maintenance in many industries, including nuclear and thermal power plants. Monitoring involves the collection and analysis of data on the operation. In these paper an analysis was made of steam generators in operation, i.e., their malfunctions during the plant life cycle with the aim of studying the characteristics of failure rate and repair rate. These values are necessary parameters if we are to determine the reliability and availability of the steam generator as a basis for the analysis of its effect on the safety and efficiency of the nuclear power plant. We analyzed IAEA available data for period from 1971 to 1998. Each steam generator was monitored individually during plants' lifetime. The data on steam generator failures were presented in uniform format, allowing the consistency in failure classification and data reporting. Operational presence of the analyzed steam generators is given for each calendar year and each lifetime year: the failure rate l and repair rate m with associated boundaries are calculated. The general trends in calendar years performance indicators (μ) of steam generators is investigated. The distributions of lifetime l and m are formed, as a complement to the analysis of calendar years performance indicators. With aspect of steam generators influence on reliability and availability of nuclear power plants, the empirical probability distribution for failure rates and repair rates are also constructed. (author)

  12. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    International Nuclear Information System (INIS)

    Schvartzman, Mônica M.A.M.; Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud

    2017-01-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  13. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    Energy Technology Data Exchange (ETDEWEB)

    Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  14. PWR steam generator chemical cleaning. Phase I: Final report, Volume I

    International Nuclear Information System (INIS)

    1978-07-01

    Two chemical cleaning solvent systems and two application methods were developed to remove the sludge in nuclear steam generators and to remove the corrosion products in the annuli between the steam generator tubes and the support plates. Laboratory testing plus subsequent pilot testing has demonstrated that, in a reasonable length of time, both solvents are capable of dissolving significant amounts of sludge, and of dissolving tightly packed magnetite in tube/support plate crevices. Further, tests have demonstrated that surface losses of the materials of construction in steam generators can be controlled to acceptable limits for the duration of the required cleaning period. Areas requiring further study and test have been identified, and a preliminary procedure for chemical cleaning nuclear steam generators has been chosen subject to quantification based on additional tests prior to actual in-plant demonstration

  15. Disposal of Steam Generators from Decommissioning of PWR Nuclear Power Plants

    International Nuclear Information System (INIS)

    Walberg, Mirko; Viermann, Joerg; Beverungen, Martin; Kemp, Lutz; Lindstroem, Anders

    2008-01-01

    Amongst other materials remarkable amounts of radioactively contaminated or activated scrap are generated from the dismantling of Nuclear Power Plants. These scrap materials include contaminated pipework, fittings, pumps, the reactor pressure vessel and other large components, most of them are heat exchangers. Taking into account all commercial and technical aspects an external processing and subsequent recycling of the material might be an advantageous option for many of these components. The disposal of steam generators makes up an especially challenging task because of their measures, their weight and compared to other heat exchangers high radioactive inventory. Based on its experiences from many years of disposal of smaller components of NPP still in operation or under decommissioning GNS and Studsvik Nuclear developed a concept for disposal of steam generators, also involving experiences made in Sweden. The concept comprises transport preparations and necessary supporting documents, the complete logistics chain, steam generator treatment and the processing of arising residues and materials not suitable for recycling. The first components to be prepared, shipped and treated according to this concept were four steam generators from the decommissioning of the German NPP Stade which were removed from the plant and shipped to the processing facility during the third quarter of 2007. Although the plant had undergone a full system decontamination, due to the remaining contamination in a number of plugged tubes the steam generators had to be qualified as industrial packages, type 2 (IP-2 packages), and according to a special requirement of the German Federal Office for Radiation Protection a license for a shipment under special arrangement had to be applied for. The presentation gives an overview of the calculations and evidences required within the course of the IP-2 qualification, additional requirements of the competent authorities during the licensing procedure as

  16. Qualification of the testing process by a new rotating probe for the 900 MW PWR steam generators tubes

    International Nuclear Information System (INIS)

    Caston, D.

    2001-01-01

    In 1997, EDF invites bids for the development of eddy current probes, in order to better control the steam generator tubes rolling zone of the PWR. After examination of the response, EDF accepted a prototype of a rotating probe. The EDF specifications of the new steam generators contract, fix the inspection performance and rhythm of the rotating probe, which implements two different technic: the STL (long rotating prob)e for the detection and characterization of longitudinal defects; the STT (transverse rotating probe) for the detection and characterization of circumferential defects. The new rotating probe should not increase the control time. Two new equipments have been developed to implement this new probe: a new support and a software of online inspection with data processing and analyzing. Abstract only. (A.L.B.)

  17. Preventive testing and leakage detection in pipe-lines of steam condensers and generators of a PWR type reactor

    International Nuclear Information System (INIS)

    Canalini, A.; Carvalho, N.C. de

    1985-01-01

    The non-destructive methods: Spum, Helium and Hydrostatic used in leakage detection in condenser pipelines for PWR type reactors are presented. The time, costs, sensitivity, resources necessary and personnel development factors are considered to choose adequated method, in function of nuclear power plant conditions. The leakage tests are applied in pressurized systems or vacuum. Eddy Current testing is used in condensers and steam generators aiming to avoid leakage in these equipments. The spume testing for leakage detection in condenser pipelines - which operation - and hydrostatic testing for leakage detection through reaming with shutdown - were most efficients. The Helium testing applied in pressurized systems or submitted to vacuum systems presented satisfactory results. The Eddy Current testing in condenser and steam generator pipelines reached desired objective, reducing leakage in the first and preserving the integrity in the second. (M.C.K.) [pt

  18. Improvement of ISI techniques by multi-frequency eddy current testing method for steam generator tube in PWR plant

    International Nuclear Information System (INIS)

    Endo, Takashi; Kamimura, Takeo; Nishihara, Masatoshi; Araki, Yasuo; Fukui, Shigetaka.

    1982-05-01

    Eddy current flaw detection techniques are applied to the in-service inspection (ISI) of steam generator tubes in pressurized water reactors (PWR) plant. To improve the reliability and operating efficiency of the plants, efforts are being made to develop eddy current testing methods of various kinds. Multi-frequency eddy current testing method, one of new method, has recently been applied to actual heat exchanger tubes, contributing to the improvement of the detectability and signal evaluation of the ISI. The outline of multi-frequency eddy current testing method and its effects on the improvement of flaw detecting and signal evaluation accuracy are described. (author)

  19. Domestic design and validation of natural circulation steam generator of China 1000 MWe PWR NPP

    International Nuclear Information System (INIS)

    Liu, H.Y.; Wang, X.Y.; Wu, G.; Qin, J.M.; Xiong, Ch.H.; Wang, W.; Chen, J.L.; Cheng, H.P.; Zuo, Ch.P.

    2005-01-01

    In order to meet the requirements of domestic design of China intending built NPP projects, Research Institute of Nuclear Power Operation (RINPO) has achieved design of 1000 MWe NPP steam generator, called RINSG-1000(means 1000MWe SG designed by RINPO), which is based on SG research ,experiments and service experience accumulated by RINPO in more 40 years. Testing validation of two steam generator key technologies, advanced moisture separate device and sludge collector, has been accomplished during the period of 2000 to 2002. This paper describes the design features of RINSG-1000, and provides some validation test results. (authors)

  20. Measurement by eddy currents of tube-antivibratory bar gap steam generators of PWR power plants

    International Nuclear Information System (INIS)

    Savin, E.; Bieth, M.; Floze, J.C.

    1990-01-01

    In steam generators tubes are maintained by AVB to limit vibrations amplitude induced by secondary fluid flow. After some years wear sometimes occurs. For gap measurement between tubes and AVB Framatome developed a method based on eddy current and using a probe rotating inside the tube [fr

  1. Fluid transient analysis and design considerations in TVA PWR feedwater systems and steam generators

    International Nuclear Information System (INIS)

    Kelley, B.T.

    1979-01-01

    TVA has evaluated a number of fluid transients in an effort to discover areas of potential problems and to improve overall unit operation. The transients recently or currently being evaluated fall into four major areas - accident analyses, fast valving, heater drain systems, and steam generators. A discussion of each area follows

  2. Precipitation of iron species on the cold side of PWR steam generator and its possible correlation to dose rate elevation

    International Nuclear Information System (INIS)

    Bengtsson, Bernt; Chen, Jiaxin; Andersson, Petter

    2014-01-01

    For the last 10 years of service of Ringhals PWR unit 4, operating with Alloy-600MA steam generator tubing materials and a coolant pH of 7.2 (a)300°C, the cold water channel heads experienced continuous dose rate elevation. In the hot parts, however, it remained stable. Similar observations were made in Ringhals unit 2 and 3 after SGR to Alloy 690 and sometimes in other PWRs operated at similarly 'low' pH-regime. Following the introduction of elevated pH regime at Ringhals PWRs the cold side dose rates dropped to the similar levels as on the hot side. The phenomena are analysed in this paper from three different aspects: (1) the general plant observations in dose rate development under different coolant pH regimes; (2) the concentrations of dissolved and soluble iron species at the low and high coolant pH values and (3) the microstructures of the oxide films formed on the cold and hot sides of a steam generator tube pulled from a retired steam generator. Based on the analyses a hypothesis is elaborated that the formation of a thin but highly radioactive layer of iron-rich oxide deposit on the cold side may be responsible for the dose rate elevation and that its formation may be harder at the elevated pH regime. (author)

  3. Field experience of cleanliness inspection for secondary-side in PWR steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen

    1997-05-01

    The mechanical cleaning and TV inspection technology for secondary-side in steam generators of Daya Bay Nuclear Power Plant has been used for preventing the heat transfer tubes from damage caused by residues in steam generator and foreign objects. A lancing has been used for steam generators. The high-pressure jet sent from the central lane to the inside of the bundle has two objectives: (a) the mechanical energy in the jet breaks up the deposit, and (b) the particles are then carried to the periphery of the generator, where they are collected by a water circulation system. The TV inspection consists of the inspection before lancing and after lancing. The former includes the inspection of outer tube lane and central tube lane, and the extraction of foreign objects; the latter includes the inspection of inter tube area, outer tube lane and central tube lane, and the extraction of foreign objects. Video cassette are visualized by a specialist who is qualified to realize a map representative of the cleanliness state of the tubesheet, and to judge if it is or not acceptable. The TV inspection obtained a cleanliness conclusion according to acceptance criteria. So, it is important to work out cleanliness acceptance criteria suit for every operation stages. The site practices shown that after lancing, although hard deposit existed and height of hard deposit in some local place exceeded 5 mm, but the sludge remaining on tubesheet was less. If we can conduct periodic lancing to steam generator, the increase rate of hard deposit will be small. (7 refs., 12 figs.)

  4. Computer code to simulate transients in a steam generator of PWR nuclear power plants

    International Nuclear Information System (INIS)

    Silva, J.M. da.

    1979-01-01

    A digital computer code KIBE was developed to simulate the transient behavior of a Steam Generator used in Pressurized Water Reactor Power PLants. The equations of Conservation of mass, energy and momentum were numerically integrated by an implicit method progressively in the several axial sections into which the Steam Generator was divided. Forced convection heat transfer was assumed on the primary side, while on the secondary side all the different modes of heat transfer were permitted and deternined from the various correlations. The stability of the stationary state was verified by its reproducibility during the integration of the conservation equation without any pertubation. Transient behavior resulting from pertubations in the flow and the internal energy (temperature) at the inlet of the primary side were simulated. The results obtained exhibited satisfactory behaviour. (author) [pt

  5. Underclad crack development of steam generators tube sheets and reactor vessels nozzles in PWR plants

    International Nuclear Information System (INIS)

    Faure, F.; Bocquet, P.; Boudot, R.; Zacharie, G.

    1985-01-01

    Defects formed, before stress relieving treatment, under the coating of tube plates of steam generators and vessel pipes are cold cracks formed in the segregation zone during surface coating without pre- and postheating of the 2nd layers and eventually of the following coating layers. To solve this problem, the conditions of pre- and post-heating are reinforced and applied to all the coating layers. 13 refs [fr

  6. The use of EDI to reduce the ammonia concentration in steam generators blowdown of PWR nuclear power plants

    International Nuclear Information System (INIS)

    Calay, J.C.; Goffin, C.

    2000-01-01

    To be recycled, PWR steam generator blowdown must be purified by mechanical filters, followed by ion exchangers (mixed bed preceded by a cationic ion exchange resin). The cationic ion exchange resin eliminates the conditioning agent ammonia in order to lengthen the cycles of the mixed bed. In the Doel nuclear power plant, Laborelec performed tests on a pilot plant for continuous electrodeionization that might replace the cation exchanger. The test campaign lasted six months. It is concluded that ammonia is removed well (1,000 μg/kg in the feed vs. 3 - 4 μg/kg in the product). The electrodeionization removes also other impurities; the conductivity of the treated water amounts to nearly 0.07 μs/cm

  7. Corrosion in PWR steam generator tubes made of alloy 600TT: overview of operating experience, NDE and safety issues

    International Nuclear Information System (INIS)

    Curieres, I. de; Sollier, T.; Delaval, C.

    2015-01-01

    About 60 PWR plants worldwide are operating with steam generator tubes made of alloy 600TT, among which 27 are located in France. This alloy is susceptible to corrosion, both on the primary and secondary side in every fleet, though with different kinetics or extent. It is noteworthy that many of the primary side corrosion issues can be clearly explained by design or operating conditions. However, studies show that all the secondary side issues are much hardly explained by simple considerations. This paper will give an overview of the international operating experience of this alloy and indicate the associated controllability and safety-related issues. An emphasis will be put on the manufacturing, chemistry and specificities of the different fleets. The French situation will be reviewed in this frame. (authors)

  8. Guidelines for Safety Evaluation of a Potential for PWR Steam Generator Tube Failure due to Fluid elastic Instability

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Jong Chull; Do, Kyu Sik; Sheen, Cheol [Nuclear System Evaluation Dept., Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2013-05-15

    It was found that both SG tube rupture events occurred at North Anna Unit 1 in 1987 and at Mihama Unit 2 in 1991 were caused by a high cycle fatigue due to fluid elastic instability. Therefore, with regard to nuclear safety it is important to design the SG properly in a conservative manner so that the potential for SG U-tube failures due to fluid elastic instability can be minimized. This article provides guidelines for assessing the potential for SG U-tube damage due to fluid elastic instability. This article described guidelines for safety evaluation of a potential for PWR steam generator tube failure due to fluid elastic instability. The guidelines address the requirements for realistically performing the SG thermal-hydraulic analysis and the modal analysis of tubes as well as the criteria for conservatively determining the added mass, the damping ratio and the fluid elastic instability coefficient. The guidelines can be used to predict the potential SG tubes which are susceptible to failure due to fluid elastic instability at operating nuclear power plants and also to evaluate the safety and structural integrity of new SG designs at the licensing review stage. Failure of a pressurized water reactor (PWR) steam generator (SG) tube leads to a leakage of contaminated primary coolant to the secondary system, which has serious safety implications such as the potential for direct release of radioactive fission products to the environment and the loss of coolant. Excessive tube vibration excited by dynamic forces of internal or external fluid flow is called flow-induced vibration (FIV). Among the FIV mechanisms, the so-called fluid elastic instability of SG tubes in cross flow is the most important safety issue in the design of SGs because it may cause severe tube failure in a very short time.

  9. Experimental study of tube/support impact forces in multi-span PWR steam generator tubes

    International Nuclear Information System (INIS)

    Axisa, F.; Desseaux, A.; Gibert, R.J.

    1984-12-01

    The vibro-impact response of a straight part of a steam generator tube is investigated experimentally and using numerical simulation with the aim to relate tube overall dynamics with excitation and tube-support clearance. Configuration studied here corresponds to the tube being excited in only one direction at its first resonance presenting an antinode of vibration at the impacted support. Tests show namely that midspan displacement of tube is almost proportional to excitation level and clearance. Impact forces averaged over a cycle of vibration are almost proportional to excitation and poorly dependent on clearance. Results of numerical simulation are in fairly good agreement with test results

  10. Thermohidraulic model for a typical steam generator of PWR Nuclear Power Plants

    International Nuclear Information System (INIS)

    Braga, C.V.M.

    1980-06-01

    A model of thermohidraulic simulation, for steady state, considering the secondary flow divided in two parts individually homogeneous, and with heat and mass transferences between them is developed. The quality of the two-phase mixture that is fed to the turbine is fixed and, based on this value, the feedwater pressure is determined. The recirculation ratio is intrinsically determined. Based on this model it was developed the GEVAP code, in Fortran-IV language. The model is applied to the steam generator of the Angra II nuclear power plant and the results are compared with KWU'S design parameters, being considered satisfactory. (Author) [pt

  11. Signal to noise ratio enhancement for Eddy Current testing of steam generator tubes in PWR's

    International Nuclear Information System (INIS)

    Georgel, B.

    1985-01-01

    Noise reduction is a compulsory task when we try to recognize and characterize flaws. The signals we deal with come from Eddy Current testings of steam generator steel tubes. We point out the need for a spectral invariant in digital spectral analysis of 2 components signals. We make clear the pros and cons of classical passband filtering and suggest the use of a new noise cancellation method first discussed by Moriwaki and Tlusty. We generalize this tricky technique and prove it is a very special case of the well-known Wiener filter. In that sense the M-T method is shown to be optimal. 6 refs

  12. Application of probabilistic fracture mechanics to optimize the maintenance of PWR steam generator tubes

    International Nuclear Information System (INIS)

    Pitner, P.; Riffard, T.

    1993-09-01

    This paper describes the COMPROMIS code developed by Electricite de France (EDF) to optimize the tube bundle maintenance of steam generators (SG). The model, based on probabilistic fracture mechanics, makes it possible to quantify the influence of in-service inspections and maintenance work on the risk of an SG tube rupture, taking all significant parameters into account as random variables (initial defect size distribution, reliability of nondestructive detection and sizing, crack initiation and propagation, critical sizes, leak before risk of break, etc). (authors). 14 figs., 4 tabs., 12 refs

  13. Application of probabilistic fracture mechanics to estimate the risk of rupture of PWR steam generator tubes

    International Nuclear Information System (INIS)

    Pitner, P.; Riffard, T.; Granger, B.

    1992-01-01

    This paper describes the COMPROMIS code developed by Electricite de France (EDF) to optimize the tube bundle maintenance of steam generators. The model, based on probabilistic fracture mechanics, makes it possible to quantify the influence of in-service inspections and maintenance work on the risk of an SG tube rupture, taking all significant parameters into account as random variables (initial defect size distribution, reliability of non-destructive detection and sizing, crack initiation and propagation, critical sizes, leak before risk of break, etc.). (authors). 5 refs., 8 figs., 3 tabs

  14. Measures introduced for improving the resistance against degradation by corrosion of steam generators in Framatome designed PWR'S

    International Nuclear Information System (INIS)

    Smith, K.; Slama, G.; Sort, M.

    1986-01-01

    The operational experience of FRAMATOME plants now extends to more than 8 years with a total of 35 PWR plants commissioned and in operation for periods of time varying from 1 to 7.5 years. Overall, the 1.600 Steam Generator (S.G.) tubes are significantly free from secondary side corrosion problems. On the primary side, several instances of stress corrosion cracking have occurred, this cracking is principally at the transitions of the mechanical roll in 1.600 Mill Annealed tubing. This paper reviews the design and material changes which have been, or are being, introduced to improve the resistance to corrosion. In addition, the application is described of the FRAMATOME shot peening surface treatment to the primary side tube surface of the mechanically rolled expansions. The objective of this treatment is to increase the resistance to primary side stress corrosion cracking by appreciable reduction of the surface tensile stresses. The steam generators of several operational plants have been successfully treated by this technique

  15. EddyOne automated analysis of PWR/WWER steam generator tubes eddy current data

    International Nuclear Information System (INIS)

    Nadinic, B.; Vanjak, Z.

    2004-01-01

    INETEC Institute for Nuclear Technology developed software package called Eddy One which has option of automated analysis of bobbin coil eddy current data. During its development and on site use, many valuable lessons were learned which are described in this article. In accordance with previous, the following topics are covered: General requirements for automated analysis of bobbin coil eddy current data; Main approaches to automated analysis; Multi rule algorithms for data screening; Landmark detection algorithms as prerequisite for automated analysis (threshold algorithms and algorithms based on neural network principles); Field experience with Eddy One software; Development directions (use of artificial intelligence with self learning abilities for indication detection and sizing); Automated analysis software qualification; Conclusions. Special emphasis is given on results obtained on different types of steam generators, condensers and heat exchangers. Such results are then compared with results obtained by other automated software vendors giving clear advantage to INETEC approach. It has to be pointed out that INETEC field experience was collected also on WWER steam generators what is for now unique experience.(author)

  16. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  17. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  18. Alternative method for lancing control of a steam generator in a PWR

    International Nuclear Information System (INIS)

    Garcia, F.

    1996-01-01

    This paper illustrates a methodology for flexible process sequencing using SFC to be applied in teleoperated robotics and remote systems for hazardous and disordered nuclear environments. In this approach SFC is used as a unified framework for representing both: process sequencing and transitions adaptation on a flexible application to the cleaning task of a steam generator tube pack of a pressurised water reactor by means of automatic operated water lancing control. With this approach adaptive control and supervision are instructed and implemented in parallel by exploiting the power of SFC to describe massive parallel problem solving tasks which is an alternative method to the typical installations generally equipped with a main-frame linked to a PLC based network necessary to solve the same task. In this approach SFC is used as a unified framework for representing both the process sequence and transitions adaptation on a flexible application to a supervision control task. (Author)

  19. Eddy currents signal processing for steam generator inspection in PWR nuclear power plants

    International Nuclear Information System (INIS)

    Georgel, B.

    1992-01-01

    Steam generator tubes in nuclear power plants are periodically checked by means of eddy current probes. The output of a probe is composed of three types of signals: known events (rolling zone, support plates, U-bend part), noise (mainly metallurgical noise) and possible flaws. The latter are random transients, both in arrival time and in shape: they have to be detected and then estimated, before to be fed to the high level stages of a diagnostic system. The objective of the study presented is to develop a semi-automatic system, which could manage and process more than 1 M-bytes of data per tube and provide an operator with reliable diagnostics proposals within a few minutes. This can be achieved only by cooperation of several digital signal processing techniques: detection, segmentation, estimation, noise subtraction, adaptive filtering, modelization, pattern recognition. The paper describes some of these items

  20. Investigation of separation and hydrodynamic characteristics of steam generators used at the NPPs running on PWR-1000 reactors

    International Nuclear Information System (INIS)

    Ageev, A.G.; Korolkov, B.M.; Nigmatulin, B.I.; Vasileva, R.V.; Nekrasov, A.V.; Titiv, V.F.; Tarankov, G.A.

    1997-01-01

    The tests were accomplished at the steam generator of unit 5 of the Novovoronezh nuclear power plant. The outbursts of the steam-water mixture from the gap between the steam generator housing and the submerged perforated screen rim at the side of the inlet coolant manifold were investigated. Tests of the steam generator with a modified steam separation system were carried out on the Balakovo nuclear power plant. The gilled separator of the steam generator was replaced with a steam collecting perforated screen, while the gap between the steam generator housing and the heat exchange bundle rim was closed with additional perforated screens at the side of the inlet manifold. This new solution of moisture separation is better. (M.D.)

  1. Influence of startup oxidizing transients of IGA/SCC in PWR steam generators

    International Nuclear Information System (INIS)

    Gorman, J.A.; McIlree, A.R.; Gaudreau, T.; Bjornkvist, L.; Andersson, P.-O.

    1998-01-01

    There is a considerable amount of evidence oxidizing conditions during and following startups are an important factor in the intergranular corrosion/stress corrosion cracking (IGA/SCC) of mill annealed alloy 600 steam generator tubes. This evidence includes plant data that indicate that the growth of IGA/SCC correlates better in some cases with numbers of startups than with time at power, laboratory tests in several plausible crevice environments that show that small amounts of copper oxides accelerate the rate of IGA/SCC, laboratory tests that show that elevating the electrochemical potential (ECP) increases the rates of IGA/SCC in many chemical environments, and laboratory tests that show that copper oxides, hematite, and other oxidized corrosion products can raise the ECP of several solution chemistries into aggressive ranges. Some preliminary data also exist that show that some amounts of oxidized species are produced during typical layup and startup conditions, but data for the subsequent reduction of these oxides are largely lacking. The purpose of this paper is to review the available evidence, to arrive at conclusions regarding the probable importance of oxidizing conditions during startup on occurrence of IGA/SCC, and to identify needed research to better quantify the situation. (author)

  2. Application of the perturbation theory-differential formalism-for sensitivity analysis in steam generators of PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Sanders, R.M.G.; Andrade Lima, F.R. de; Alvim, A.C.M.

    1987-06-01

    An homogeneous model which simulates the stationary behavior of steam generators of PWR type reactors and uses the differential formalism of perturbation theory for analysing sensibility of linear and non-linear responses, is presented. The PERGEVAP computer code to calculate the temperature distribution in the steam generator and associated importance function, is developed. The code also evaluates effects of the thermohydraulic parameter variation on selected functionals. The obtained results are compared with results obtained by GEVAP computer code . (M.C.K.) [pt

  3. Water-hammer in the feed-water pipes for PWR steam generators

    International Nuclear Information System (INIS)

    Gonnet, Bernard; Leroy, Claude; Oullion, Jean; Yazidjian, J.-C.

    1979-01-01

    PWR boiler water feed pipes have been known for several years to be affected by violent water-hammer during start-ups and operation of the plant. In view of the varying results of corrective design modifications in America and Europe, FRAMATOME undertook an experimental research programme which resulted in the adoption of cruciform tubes on the feed-water distributor as the most reliable solution. Subsequent tests at Fessenheim I confirmed the effectiveness of this device [fr

  4. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  5. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  6. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  7. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  8. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  9. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  10. Acceptance test for 900 MWe PWR unit replacement steam generators; Essai de reception des generateurs de vapeur de remplacement des tranches REP 900

    Energy Technology Data Exchange (ETDEWEB)

    Gourguechon, B.

    1993-12-31

    During the first half of 1994, the Gravelines 1 steam generators will be replaced (SG replacement procedure). The new SG`s differ from the former components notably by the alloy used for the tube bundle, in this case, the high chromium content Inconel 690. So, from this standpoint, they are to be considered as PWR 900 replacement SG first models and their thermal efficiency has consequently to be assessed. This will provide an opportunity of ensuring that the performance of the components delivered is in compliance with requirements and of making the necessary provisions if significant deviations are observed. The EFMT branch, which has been in charge of the instrumentation and acceptance of the different SG first models since the first PWR plants were commissioned, will be responsible for the acceptance tests and the ultimate validation of a performance assessment procedure applicable to the future replacement steam generators. The methods and tests proposed for SG expert appraisal are based on consideration of the importance of primary measurement quality for satisfactory SG assessment and of the new test facilities with which the 900 and 1 300 PWR plants are gradually being equipped. These facilities provide an on-site computer environment for tests compatible with the tools (PATTERN, etc.) used at EFMT and in other departments. This test is the first of this kind performed by EFMT and the test facility of a nuclear power plant. (author). 6 figs.

  11. Stacouf: A new system for automatic processing of eddy current signal from steam generator testing of PWR power plants

    International Nuclear Information System (INIS)

    Ducreux, J.; Eyrolles, P.; Meylogan, T.

    1990-01-01

    A new system called STACOUF will be soon industrialized. The aim is to improve on-site signal processing for eddy testing of steam generators. Testing time, quality and productivity will be improved [fr

  12. The construction of PWR steam generators in France. Techniques for reducing the corrosion risks

    International Nuclear Information System (INIS)

    Vassal, J.M.; Remond, A.

    1980-03-01

    The generators used in France are very similar to those made by Westinghouse at the same period. The objectives pursued were to build well, keeping as much as possible to the rules of the codes and the recommendations of Westinghouse, to acquire as much knowledge as possible on that which conditions the good behaviour of the IN 600 tubular bundles and to limit the environmental impacts [fr

  13. 15 years steam generator experience in German PWR power plants; part II: replacement of two completely assembled steam generators within ten weeks

    International Nuclear Information System (INIS)

    Scheuktanz, G.; Bouecker, R.; Riess, R.; Soellner, P.; Stieding, L.; Termeuhlen, H.

    1984-01-01

    This paper reports on the replacement of two steam generators at the Obrigheim power plant during a 10-week period, including a description of the methods and equipment used to do so. It is concluded that the method should be used only if transportation conditions within the reactor building preclude a complete system exchange and that one of the main reasons for the success of this operation was the very close relationship established between plant personnel and the equipment supplier and contractor, a relationship which began when the project was in the planning stage

  14. Reduction of residual stresses in internal skin of transient zones of PWR steam generator expanded tubes: tests with a ''rotating brush''

    International Nuclear Information System (INIS)

    Vidal, P.

    1984-04-01

    A process aiming at preventing or suppressing cracks under stress corrosion on the primary side in the expanded zones of PWR steam generator tubes has been studied; it consists in hammering the internal skin of tubes in these zones what reduces the level of residual expanding stresses to lower values around 100-150 MPa without modifying the stress level in external skin. Tests in magnesium chloride to estimate the residual stresses of tubes in low carbon stainless austenitic steel 18% Cr-12% Ni with molybdene [fr

  15. Potential for low fracture toughness and lamellar tearing on PWR steam generator and reactor coolant pump supports. Resolution of generic technical activity A-12

    International Nuclear Information System (INIS)

    Snaider, R.P.; Hodge, J.M.; Levin, H.A.; Zudans, J.J.

    1979-10-01

    This report summarizes work performed by the Nuclear Regulatory Commission staff and its contractor, Sandia Laboratories, in the resolution of Generic Technical Activity A-12, ''Potential for Low Fracture Toughness and Lamellar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports.'' The report describes the technical issues, the technical studies performed by Sandia describes the technical issues, the technical studies performed by Sandia Laboratories, the NRC staff's technical positions based on these studies, and the staff's plan for implementing its technical positions. It also provides recommendations for further work. The complete technical input from Sandia Laboratories is appended to the report

  16. Probe for detection of denting in PWR steam generator tubes; Sonde de detection du denting des tubes de generateurs de vapeur REP

    Energy Technology Data Exchange (ETDEWEB)

    Gerardin, J P; Germain, J L; Nio, J C

    1994-07-01

    In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ``denting``). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs.

  17. Next generation PWR

    International Nuclear Information System (INIS)

    Tanaka, Toshihiko; Fukuda, Toshihiko; Usui, Shuji

    2001-01-01

    Development of LWR for power generation in Japan has been intended to upgrade its reliability, safety, operability, maintenance and economy as well as to increase its capacity in order, since nuclear power generation for commercial use was begun on 1970, to steadily increase its generation power. And, in Japan, ABWR (advanced BWR) of the most promising LWR in the world, was already used actually and APWR (advanced PWR) with the largest output in the world is also at a step of its actual use. And, development of the APWR in Japan was begun on 1980s, and is at a step of plan on construction of its first machine at early of this century. However, by large change of social affairs, economy of nuclear power generation is extremely required, to be positioned at an APWR improved development reactor promoted by collaboration of five PWR generation companies and the Mitsubishi Electric Co., Ltd. Therefore, on its development, investigation on effect of change in social affairs on nuclear power stations was at first carried out, to establish a design requirement for the next generation PWR. Here were described on outline, reactor core design, safety concept, and safety evaluation of APWR+ and development of an innovative PWR. (G.K.)

  18. Steam turbines for PWR stations

    International Nuclear Information System (INIS)

    Muscroft, J.

    1989-01-01

    The thermodynamic cycle requirements and mechanical design features applying to modern GEC 3000 rev/min steam turbines for pressurised water reactor power stations are reviewed. The most recent developments include machines of 630 MW and 985 MW output which are currently under construction. The importance of service experience with nuclear wet steam turbines associated with a variety of types of water cooled reactor and its relevance to the design of modern 3000 rev/min turbines for pressurised water reactor applications is emphasised. (author)

  19. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  20. Investigation on the use digital controls instead of PID analog controls in the level control of steam generators of nuclear power PWR

    International Nuclear Information System (INIS)

    Alvarenga, Marco Antonio Bayout

    2012-01-01

    The aim of this study is to identify current alternatives for the implementation of digital controllers in the level control of steam generators of nuclear power PWR (Pressurized Water Reaetor). It is intended to identify the types of digital controls that are available from the theoretical and conceptual viewpoints for this purpose. We investigate the advantages and disadvantages of each controller model. From this assessment are pointed the most suitable models in hierarchical scale. This evaluation also serves to suggest possible types of control installation as a whole, where the level control of the steam generators becomes just one of many controls that are part of the plant. In this case, the use of digital controls allows the non-linear and multivariable treatment which is characteristic of complex systems, such as the nuclear power generation. The treatment of nonlinearities and multivariable aspects allows a more detailed study of the stability of these plants when they are subject to transients or several accidents, such as the case of losing external power of transients. In the specific case of steam generators, the instabilities result from the emergence of the shrink and swell phenomenas, depending on the load variations of thermonuclear plant. The application of several types and digital controllers, considering these inherent characteristics of the level control of steam generators, allows to infer which types of controllers are more appropriate to treat instabilities of this type and to make conjectures in its use for the cases of more complex instabilities, considering the integration of all nucleus-plant controls.

  1. Application of eddy currents for identification of dimensional variations in PWR steam generator tubes and detection of stress corrosion cracks

    International Nuclear Information System (INIS)

    Comby, R.; Gourmelon, A.

    1985-01-01

    To avoid the risk of cracking on the secondary side of the roll expansion transition zone in steam generator (SG) tubes, tube profile at the upper face of the tube sheet must comply with specifications laid down by the manufacturer and EDF. EDF has developed an eddy current (EC) signal identification method, used for pre-service testing to detect any deviation in tube profile. Nevertheless, circumferential or longitudinal stress corrosion cracks (SCC), initiated on the primary side, have appeared on some SGs. A special rotating probe was used on these generators. The results of these checks have been correlated with metallurgical examination of the extracted tubes

  2. Development and application of an entrainment model for the PWR U-tube steam generators for main steam line break analysis

    International Nuclear Information System (INIS)

    Song, Dong-Soo; Park, Young-Chan

    2004-01-01

    The purpose of this paper is to present the analyses that were performed to develop and use an entrainment model for pressurized water reactor U-tube steam generators (SG) for main steam line break (MSLB) analyses. The entrainment model was developed using the RETRAN-3D computer program, and the model was benchmarked against experimental data of moisture carryover during a simulated MSLB accident. The application methodology was also developed to incorporate into the MSLB mass and energy release calculations for Kori Unit 1. This methodology utilizes LOFTRAN and RETRAN-3D codes in an iterative sequence of cases in which the LOFTRAN nuclear steam supply system model provides boundary conditions for the RETRAN-3D broken loop steam generator model, and the RETRAN-3D model provides the entrainment data that is input back into the LOFTRAN model. FORTRAN programs were developed to facilitate the sequencing of these iterative calculations. As a result of applying the entrainment model to Kori Unit 1, the temperature calculated inside Containment during MSLB accident using the CONTEMP-LT computer program decreased by about 25degC. Consequently this entrainment model provides a significant benefit by decreasing the temperature envelop for environment qualification as well as decreasing the peak Containment pressure. (author)

  3. Constraints on silicates formation in the Si-Al-Fe system: Application to hard deposits in steam generators of PWR nuclear reactors

    Science.gov (United States)

    Berger, Gilles; Million-Picallion, Lisa; Lefevre, Grégory; Delaunay, Sophie

    2015-04-01

    Introduction: The hydrothermal crystallization of silicates phases in the Si-Al-Fe system may lead to industrial constraints that can be encountered in the nuclear industry in at least two contexts: the geological repository for nuclear wastes and the formation of hard sludges in the steam generator of the PWR nuclear plants. In the first situation, the chemical reactions between the Fe-canister and the surrounding clays have been extensively studied in laboratory [1-7] and pilot experiments [8]. These studies demonstrated that the high reactivity of metallic iron leads to the formation of Fe-silicates, berthierine like, in a wide range of temperature. By contrast, the formation of deposits in the steam generators of PWR plants, called hard sludges, is a newer and less studied issue which can affect the reactor performance. Experiments: We present here a preliminary set of experiments reproducing the formation of hard sludges under conditions representative of the steam generator of PWR power plant: 275°C, diluted solutions maintained at low potential by hydrazine addition and at alkaline pH by low concentrations of amines and ammoniac. Magnetite, a corrosion by-product of the secondary circuit, is the source of iron while aqueous Si and Al, the major impurities in this system, are supplied either as trace elements in the circulating solution or by addition of amorphous silica and alumina when considering confined zones. The fluid chemistry is monitored by sampling aliquots of the solution. Eh and pH are continuously measured by hydrothermal Cormet© electrodes implanted in a titanium hydrothermal reactor. The transformation, or not, of the solid fraction was examined post-mortem. These experiments evidenced the role of Al colloids as precursor of cements composed of kaolinite and boehmite, and the passivation of amorphous silica (becoming unreactive) likely by sorption of aqueous iron. But no Fe-bearing was formed by contrast to many published studies on the Fe

  4. Cation-anion imbalance: Effect on PWR steam generator crevice pH - an acidic case study

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.

    1990-01-01

    Ion exchange resins remove cations more efficiently than anions from feedwater to nuclear steam generators. The resulting imbalance is made up in the feedwater train by ammonia additions. In the steam generator, the ammonia is quickly flashed off leaving acid ions for an ionic balance. The almost pure water concentrates by boiling in heated crevices, in theory, to levels permitted by the available superheat (difference between primary and secondary temperatures). The concentrations may reach an ionic strength of greater than 20 molal on the hot leg, depending on bulk water concentration, time of steady state operation, fouling of crevice locations, and solubilities of the various salts, i.e., kinetic as well as thermodynamic considerations. While some of the acid species distill out of the crevices, more may be trapped by corrosive reactions. In the paper, theoretical crevice pH is calculated by MULTEQ. An attempt is made to relate pH to steady state operation time and crevice fouling. The data are normalized to be independent of bulk water concentration. Neutralization of the acid is explored

  5. Model for transient simulation in a PWR steam circuit

    International Nuclear Information System (INIS)

    Mello, L.A. de.

    1982-11-01

    A computer code (SURF) was developed and used to simulate pressure losses along the tubes of the main steam circuit of a PWR nuclear power plant, and the steam flow through relief and safety valves when pressure reactors its thresholds values. A thermodynamic model of turbines (high and low pressure), and its associated components are simulated too. The SURF computer code was coupled to the GEVAP computer code, complementing the simulation of a PWR nuclear power plant main steam circuit. (Author) [pt

  6. Safety assessment of the potential for foreign object - caused fretting - wear damages on PWR steam generator U-tubes

    International Nuclear Information System (INIS)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2003-01-01

    This study investigates the safety assessment of the potential for fretting-wear damages on Steam Generator (SG) U-tubes caused by foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element modelings of U-tubes to get the natural frequency, corresponding mode shape and participation factor. The wear rate of U-tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted. Also, discussed in this study are the effects of flow velocity, internal pressure, tube-to-foreign object contact angle, and vibration of the tube on the remaining life of the tube

  7. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    International Nuclear Information System (INIS)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2005-01-01

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube

  8. Use of shot-peening to improve stress corrosion resistance of steam generator tubes of PWR nuclear power plants

    International Nuclear Information System (INIS)

    Michaut, B.; Slama, G.

    1985-11-01

    A shot-peening process has been developed for treating the internal side of thin tubes (1 to 1.3 mm) of which diameter is between 19 and 22 mm, used in steam generators of nuclear power plants; this process can be applied to irradiated media. Shot-peening effect has been characterised by stress profiles in depth (internal skin; measurement by X rays) and by induced stress profiles (external skin; stress gauge). The efficiency of the process (100%) has been established by corrosion testing on mockups, either in boiling MgCl 2 , or in caustic medium (10%) at 350 0 C under 180 bars of internal pressure. The process has been used with success on more than 20000 tubes and will be applied later at a larger scale in France and in foreign countries [fr

  9. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  10. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  11. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  12. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  13. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  14. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  15. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  16. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  17. Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

    International Nuclear Information System (INIS)

    Woo, H.H.; Lu, S.C.

    1981-01-01

    Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design

  18. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  19. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  20. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  1. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  2. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  3. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  4. Steam generator tube integrity program. Phase I report

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

    1979-09-01

    The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

  5. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Nair, B. R.; Bastin, J. J.

    1997-01-01

    This paper will discuss the most recent and innovative advances in the areas of pressurized water reactor (PWR) steam generator service technology. The paper will include detail of new products such as the Remotely Operated Service Arm (ROSA-III), laser welded sleeving, and laser welded Direct Tube Repair (DTR) - products and services that save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  6. Steam generator tubing NDE performance

    International Nuclear Information System (INIS)

    Henry, G.; Welty, C.S. Jr.

    1997-01-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

  7. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  8. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  9. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  10. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  11. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  12. Weld region corrosion during chemical cleaning of PWR [pressurized-water reactor] steam generators: Volume 2, Tests and analyses: Final report

    International Nuclear Information System (INIS)

    Barna, J.L.; Bozeka, S.A.; Jevec, J.M.

    1987-07-01

    The potential for preferential corrosion of steam generator weld regions during chemical cleaning using the generic SGOG solvents was investigated. The investigations included development and use of a corrosion assessment test facility which measured corrosion currents in a realistic model of the steam generator geometry in the vicinity of a specific weld during a simulated chemical dissolution of sludge consisting of essentially pure magnetite. A corrosion monitoring technique was developed and qualified. In this technique free corrosion rates measured by linear polarization techniques are added to corrosion rates calculated from galvanic current measured using a zero resistance ammeter to give an estimate of total corrosion rate for a galvanically corroding material. An analytic modeling technique was developed and proved useful in determining the size requirements for the weld region mockup used in the corrosion assessment test facility. The technique predicted galvanic corrosion rates consistent with that observed in a corrosion assessement test when polarization data used as model input were obtained on-line during the test. The test results obtained during this investigation indicated that chemical cleaning using the SGOG magnetite dissolution solvent can be performed with a small amount of corrosion of secondary side internals and pressure boundary welds. The maximum weld region corrosion measured during a typical chemical cleaning cycle to remove essentially pure magnetite sludge was about 8 mils. However, additional site specific weld region corrosion assessment testing and qualification will be required prior to chemical cleaning steam generators at a specific plant. Recommendations for site specific qualification of chemical cleaning processes and for use of process monitors and on-line corrosion instrumentation are included in this report

  13. Behaviour of a PWR with core protection system (SSN) in case of accidents due to power failure, ATWS and steam generator rupture

    International Nuclear Information System (INIS)

    Boncompagni, S.; Fulceri, P.; Oriolo, F.

    1985-01-01

    The results of the analysis of the transient fallowing internal and external power failure, without scram, in the nuclear power plant of the Italian Unified Nuclear Project are examined. The availability of ECCS is excluded while the breakage of a tube in each steam generator is supposed, togheter with the presence of an original safety system known as SSN (core protection system). Computations have been performed by using Mark 6 RELAP4 code. The study of the transient and the physical model used are briefly illustrated. Finally the results achieved are analysed

  14. A study on water level control of PWR steam generator at low power and the self-tuning of its fuzzy controller

    International Nuclear Information System (INIS)

    Na, N.; Kwon, K.; Ham, C.; Bien, Z.

    1994-01-01

    The water level control system of a steam generator in a pressurized water reactor and its control problems during the operation at low power is analysed. In particular, a strategy for a water level control system, which is based on the use of a fuzzy logic controller, is proposed. The control strategy includes dynamic tuning for the large transient. The fuzzy variable of the flow rate during the power operation is obtained from the bypass valve opening and not from the incorrect measured signal at the low flow rate. The practical self-tuning algorithm is based on the optimal control performance

  15. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  16. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  17. Design of large steam turbines for PWR power stations

    International Nuclear Information System (INIS)

    Hobson, G.

    1984-01-01

    The authors review the thermodynamic cycle requirements for use with pressurized-water reactors, outline the way thermal efficiency is maximized, and discuss the special nature of the wet-steam cycle associated with turbines for this type of reactor. Machine and cycle parameters are optimized to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range both of full-speed turbines running at 3000 rev/min on 50 Hz systems and of half-speed turbines running at 1800 rev/min on 60 Hz systems. The importance of service experience with nuclear wet-stream turbines, and its relevance to the design of modern turbines for PWR applications, is discussed. (author)

  18. Investigation on the use digital controls instead of PID analog controls in the level control of steam generators of nuclear power PWR; Investigacao sobre o uso de controladores digitais em substituicao aos controladores analogicos PID para o controle de nivel de geradores de vapor de centrais nucleares PWR

    Energy Technology Data Exchange (ETDEWEB)

    Alvarenga, Marco Antonio Bayout

    2012-07-01

    The aim of this study is to identify current alternatives for the implementation of digital controllers in the level control of steam generators of nuclear power PWR (Pressurized Water Reaetor). It is intended to identify the types of digital controls that are available from the theoretical and conceptual viewpoints for this purpose. We investigate the advantages and disadvantages of each controller model. From this assessment are pointed the most suitable models in hierarchical scale. This evaluation also serves to suggest possible types of control installation as a whole, where the level control of the steam generators becomes just one of many controls that are part of the plant. In this case, the use of digital controls allows the non-linear and multivariable treatment which is characteristic of complex systems, such as the nuclear power generation. The treatment of nonlinearities and multivariable aspects allows a more detailed study of the stability of these plants when they are subject to transients or several accidents, such as the case of losing external power of transients. In the specific case of steam generators, the instabilities result from the emergence of the shrink and swell phenomenas, depending on the load variations of thermonuclear plant. The application of several types and digital controllers, considering these inherent characteristics of the level control of steam generators, allows to infer which types of controllers are more appropriate to treat instabilities of this type and to make conjectures in its use for the cases of more complex instabilities, considering the integration of all nucleus-plant controls.

  19. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  20. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.; Stipan, L.

    1992-03-01

    A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

  1. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  2. Evaluation of PWR response to main-steamline break with concurrent steam-generator tube rupture and small-break LOCA

    International Nuclear Information System (INIS)

    Laaksonen, J.T.; Sheron, B.W.

    1982-12-01

    In 1980, the NRC staff raised a potential safety issue involving a coincident steamline break, steam generator tube rupture, and small-break loss-of-coolant accident (LOCA). The bases for this concern were that the system response, primarily the maintenance of core cooling, was unanalyzed and the adequacy of the present guidance to operators to respond to combination LOCAs was unknown. This report discusses the staff evaluations performed to assess the system response and the adequacy of the present emergency operator guidelines. In all of the analyzed cases the primary coolant shrinkage, caused by overcooling, and the simultaneous loss of coolant can be compensated by the high pressure emergency core cooling system. The core remains covered with liquid, and the primary coolant remains subcooled, except in the vessel upper head. If the steamline break is outside the containment and cannot be isolated, the radiological consequences could be more severe than in any accident currently analyzed in a typical plant Final Safety Evaluation Report (FSAR). To decrease the risk of elevated offsite releases, an early diagnosis of the tube rupture has to be ensured. This can be done by upgrading operator instructions. The appropriate mitigating actions are in the existing instructions

  3. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  4. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  5. Thermo hydrodynamical analyses of steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Petelin, S.; Gregoric, M.

    1984-01-01

    SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

  6. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  7. Steam generator tube rupture effects on a LOCA

    International Nuclear Information System (INIS)

    LaChance, J.L.

    1979-01-01

    A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

  8. Steam generators regulatory practices and issues in Spain

    International Nuclear Information System (INIS)

    Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

    1997-01-01

    This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects

  9. GRUVAL for ET inspection of the steam generator tubes

    International Nuclear Information System (INIS)

    Garcia Bueno, A.; Francia, L.; Jimenez Garcia, J. J.; Garcia, R.; Castelinou, M.; Torrens, J.

    2013-01-01

    The steam generators of the nuclear power plants, PWR type are one of the most important components from the point of view of safety and plant availability. Thousands of tubes that form, approximately 1 mm of thickness, required to be inspected in accordance with codes and standards, to ensure the integrity of the component during the operation of the plant.

  10. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  11. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  12. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  13. Analysis and design of flow limiter used in steam generator

    International Nuclear Information System (INIS)

    Liu Shixun; Gao Yongjun

    1995-10-01

    Flow limiter is an important safety component of PWR steam generator. It can limit the blowdown rate of steam generator inventory in case of the main steam pipeline breaks, so that the rate of the primary coolant temperature reduction can be slowed down in order to prevent fuel element from burn-out. The venturi type flow limiter is analysed, its flow characteristics are delineated, physical and mathematical models defined; the detail mathematical derivation provided. The research lays down a theoretic basis for flow limiter design. The governing equations and formulas given can be directly applied to computer analysis of the flow limiter. (3 refs., 3 figs.)

  14. A study on the steam generator data base and the evaluation of chemical environment

    International Nuclear Information System (INIS)

    Yang, Kyung Rin; Yoo, Je Hyoo; Lee, Eun He; Hong, Kwang Pum

    1990-01-01

    In order to make steam generator data base, the basic plant information and water quality control data on the steam generators of the PWR nuclear power plant operating in the world have been collected by EPRI. In this project, the basic information and water quality control data of the domestic PWR nuclear power plants were collected to make steam generator data base on the basic of the EPRI format table, and the computerization of them was performed. Also, the technical evaluation of chemical environments on steam generator of the Kori 2 plant chemists. Workers and researchers working at the research institute and universities and so on. Especially, it is able to be used as a basic plant information in order to develop an artificial intellegence development system in the field on the technical development of the chemical environment. The scope and content of the project are following. The data base on the basic information data in domestic PWR plant. The steam generator data base on water quality control data. The evaluation on the chemical environment in the steam generators of the Kori 2 plant. From previous data, it is concluded as follows. The basic plant information on the domestic PWR power plant were computerized. The steam generator data base were made on the basis of EPRI format table. The chemical environment of the internal steam generators could be estimated from the analytical evaluation of water quality control data of the steam generator blowdown. (author)

  15. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  16. Simulation of a Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant

    International Nuclear Information System (INIS)

    Reis Martins Junior, L.L. dos.

    1980-01-01

    The following work intends to perform the digital simulation, of the Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant for control systems design and analysis purposes. There are mathematical models for the reactor, the steam generator, the pressurizer and for transport lags of the coolant in the primary circuit. Nevertheless no one control system has been considered to permit any user the inclusion in the more convenient way of the desired control systems' models. The characteristics of the system in consideration are fundamentally equal to the ones of Almirante Alvaro Alberto Nuclear Power Plant, Unit I (Angra I) obtained in the Final Safety Analysis Report at Comissao Nacional de Energia Nuclear. (author)

  17. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  18. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  19. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  20. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  1. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  2. Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

    International Nuclear Information System (INIS)

    1980-03-01

    The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

  3. Effect of tube plugging in the thermalhydraulic performance of 'U' tube steam generators

    International Nuclear Information System (INIS)

    Braga, C.V.M.; Carajilescov, P.

    1981-05-01

    The thermalhydraulic performance of Angra II steam generator has been simulated using the model developed by Braga, C.V.M., 'Thermohydraulic model for steam generator of PWR power plants', in steady state, with plugging up to 40% of total number of tubes. (E.G.) [pt

  4. Technical development and its application on steam generator replacement

    International Nuclear Information System (INIS)

    Morita, Sadahiko; Hanzawa, Katsumi; Sato, Hajime; Kannoto, Yasuo.

    1995-01-01

    Twenty-two PWR nuclear power plants are now under commercial operation in Japan. Eight of these plants are scheduled to have their steam generators replaced by up-graded units as a social responsibility for improved reliability, economy and easier maintenance. To carry out steam generator replacement, main coolant pipe cutting and restoration techniques, remote controlled welding machines and other remote controlled equipment, templating techniques with which the new steam generator primary nozzles will fit the existing primary pipes correctly were developed. An adequate training program was carried out to establish these techniques and they were then applied in replacement work on site. The steam generators of the three plants were replaced completely in 1994. These newly developed techniques are to be applied in upcoming plants and replaced plants will be much reliable. (author)

  5. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  6. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  7. Steam generator auxiliary systems

    International Nuclear Information System (INIS)

    Heinz, A.

    1982-01-01

    The author deals with damage and defect types obtaining in auxiliary systems of power plants. These concern water/steam auxiliary systems (feed-water tank, injection-control valves, slide valves) and air/fluegas auxiliary systems (blowers, air preheaters, etc.). Operating errors and associated damage are not dealt with; by contrast, weak spots are pointed out which result from planning and design. Damage types and events are collected in statistics in order to facilitate damage evaluation for arriving at improved design solutions. (HAG) [de

  8. Chemical cleaning of steam generators: application to Nogent 1

    International Nuclear Information System (INIS)

    Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

    1991-01-01

    EDF has patented a chemical cleaning process for PWR steam generators, based on the use of a mixture or organic acids in order to dissolve iron oxides and copper with a single solution and clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its innocuousness related to steam generator materials. The process, the licence of which belongs to SOMAFER RA and Framatome has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units. (author)

  9. Babcock and Wilcox Canada steam generators past, present and future

    International Nuclear Information System (INIS)

    Smith, J.C.

    1998-01-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  10. Babcock and Wilcox Canada steam generators past, present and future

    Energy Technology Data Exchange (ETDEWEB)

    Smith, J.C. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

    1998-07-01

    The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

  11. Radioactivity transport following steam generator tube rupture

    International Nuclear Information System (INIS)

    Hopenfeld, J.

    1985-03-01

    A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in PWR's shows that certain experimental data are needed for reliable off-site dose predictions. This article defines five parameters which are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjunction with CITADEL or they can be inserted in the appropriate equations which then conveniently can be programmed as a subroutine in thermal-hydraulic system codes. A joint Westinghouse, Electric Power Research Institute and Nuclear Regulatory Commission Program aimed at obtaining the five parameters empirically is described

  12. Improved servicing equipment for steam generators

    International Nuclear Information System (INIS)

    Hedtke, James C.

    1998-01-01

    To help keep personnel exposure as low as reasonably achievable and reduce critical path outage time, most nuclear plants of PWR design in the USA are now using improved equipment to service their steam generators (SGs) during outages. Because of the success of this equipment in the USA, two Belgian plants and one English plant have purchased this equipment, and other nuclear plants in Europe are also considering procurement. The improved SG servicing equipment discussed in this paper discusses consists of nozzle dams, segmented multi-stud tensioner, primary manway cover handling tool set, shield door and fastener cleaner. This equipment is specifically designed for the individual plant application and can also be specified for replacement SG projects. All of the equipment can be used without modification of the existing SGs. (author)

  13. Flaw analysis in steam generator tube

    International Nuclear Information System (INIS)

    Hutin, J.P.; Billon, F.

    1985-08-01

    Operating more than 30 PWR units, Electricite de France has to face several steam generator tube problems. One of the most serious difficulties is the stress corrosion cracking due to primary fluid, just above the tube sheet, in the roll transition region. With regard to availability it is, of course, a major concern; with regard to safety, the point is that tube rupture should be preceded by a significant primary-to-secondary leak during normal operation so that the reactor should be shut down before failure occurs. The demonstration of this assessment asks for experimental and analytical evidences. In 1981, Elecricite de France started a comprehensive program on that subject. A general description of this program and the main results are to be presented during the SMIRT-8 Conference. The purpose of the present paper is to develop in greater detail the analytical part of the work

  14. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  15. Structural response to a steam explosion in a PWR

    International Nuclear Information System (INIS)

    Woodfin, R.L.; Voelker, L.E.

    1980-01-01

    Beginning with the assumption that a hypothetical steam-explosion occurs in the pressure vessel of a pressurized water reactor, the structural consequences are investigated. A simplified model of an individual installation is used for the investigation. Finite element and finite difference analyses of water-head impact conditions are described. Analysis of the possibility of ejection of a control rod drive assembly as a missile is investigated. Conclusions indicate that the only containment threatening consequence is the possible but unlikely generation and flight of such a missile and that large, i.e., whole head sized missiles, appear precluded

  16. PWR steam-side chemistry follow program. Final report

    International Nuclear Information System (INIS)

    Economy, G.; Wootten, M.J.

    1982-08-01

    Denting is the diametral reduction of Inconel 600 tubes at the support plates of several nuclear steam generators during operation. This tube deformation was shown to be caused by the expansion forces resulting from formation of voluminous oxide generated by corrosion of the carbon steel support plate. The denting phenomenon and potential methods for its inhibition were investigated in the laboratory using isothermal capsules and heated crevice (heat transfer) testing at temperatures relevant to operating steam generators. Both test methods simulate the tube-support plate geometry and materials. Mathematical models were developed to predict the denting behavior of isothermal capsules. Three additives were investigated as potential denting inhibitors. Soaking with calcium hydroxide or sodium phosphate under heat transfer conditions did not inhibit denting when the environment was recontaminated, in contrast to similar soaks in boric acid which inhibited denting for two to four weeks following recontamination. When the boric acid soak was followed by on-line boric acid treatment, inhibition was maintained

  17. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  18. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  19. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  20. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  1. Evaluation of sulfur hexafluoride and helium for steam generator leak location: Final report

    International Nuclear Information System (INIS)

    Kassen, W.R.

    1987-01-01

    Since the use of sulfur hexafluoride as a tracer for identifying sources of primary to secondary leakage in PWR steam generators appeared to offer significant sensitivity advantages, the thermal stability of sulfur hexafluoride in water was evaluated at steam generator operating temperature. Significant decomposition was observed after 2 to 4 hours at temperature. Key decomposition products were fluoride and sulfide ions. Based on this observation and these limited test results, the use of SF 6 for PWR steam generator leak location can not be recommended at this time. A survey of 15 utilities was conducted in regard to their application experience with the helium tracer-mass spectroscopy technique for steam generator leak location. Although several successful steam generator integrity programs do not include use of this technique, it has proven to be a useful addition to the inspection program at some plants. No corrosion concerns appear to be associated with this technique

  2. Steam turbine generators for Sizewell 'B' nuclear power station

    International Nuclear Information System (INIS)

    Hesketh, J.A.; Muscroft, J.

    1990-01-01

    The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

  3. Recent operating experiences with steam generators in Japanese NPPs

    International Nuclear Information System (INIS)

    Yashima, Seiji

    1997-01-01

    In 1994, the Genkai-3 of Kyushu Electric Power Co., Inc. and the Ikata-3 of Shikoku Electric Power Co., Inc. started commercial operation, and now 22 PWR plants are being operated in Japan. Since the first PWR plant now 22 PWR plants are being operated in was started to operate, Japanese PWR plants have had an operating experience of approx. 280 reactor-years. During that period, many tube degradations have been experienced in steam generators (SGs). And, in 1991, the steam generator tube rupture (SGTR) occurred in the Mihama-2 of Kansai Electric Power Co., Inc. However, the occurrence of tube degradation of SGs has been decreased by the instructions of the MITI as regulatory authorities, efforts of Electric Utilities, and technical support from the SG manufacturers. Here the author describes the recent SGs in Japan about the following points. (1) Recent Operating Experiences (2) Lessons learned from Mihama-2 SGTR (3) SG replacement (4) Safety Regulations on SG (5) Research and development on SG

  4. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  5. Simulation of a Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant. Simulacao do sistema nuclear de geracao de vapor de uma central PWR

    Energy Technology Data Exchange (ETDEWEB)

    Reis Martins Junior, L.L. dos.

    1980-01-01

    The following work intends to perform the digital simulation, of the Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant for control systems design and analysis purposes. There are mathematical models for the reactor, the steam generator, the pressurizer and for transport lags of the coolant in the primary circuit. Nevertheless no one control system has been considered to permit any user the inclusion in the more convenient way of the desired control systems' models. The characteristics of the system in consideration are fundamentally equal to the ones of Almirante Alvaro Alberto Nuclear Power Plant, Unit I (Angra I) obtained in the Final Safety Analysis Report at Comissao Nacional de Energia Nuclear. (author).

  6. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  7. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  8. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  9. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  10. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  11. Modular steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1979-01-01

    An improved steam generator for a PWR is described. A turbine generator is driven by the steam output of the steam generator to provide electrical power. The improvement provides vertically assemblable modules which are removably mounted together in sealing relationship. The modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship, and an uppermost dryer module removably mountable on the tube bundle module in sealing relationship. Ready access to and removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated. The dryer module contains moisture separator for drying the generated steam. The base module, upon which the associated weight of the vertically assembled dryer module and tube bundle module are supported, contains the inlet and outlet for the heat exchange fluid. The tube bundle module contains the tube bundle through which the heat exchange fluid flows as well as an inlet for feedwater. The tube sheet serves as a closure flange for the tube bundle module, with the associated weight of the vertically assembled dryer module and tube bundle module on the tube sheet closure flange effectuating the sealing relationship between the base module and the tube bundle module for facilitating closure

  12. Evaluation of a dryer in a steam generator

    International Nuclear Information System (INIS)

    Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

    1998-01-01

    The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

  13. Strategic management of steam generators

    International Nuclear Information System (INIS)

    Hernalsteen, P.; Berthe, J.

    1991-01-01

    This paper addresses the general approach followed in Belgium for managing any kind of generic defect affecting a Steam Generator tubebundle. This involves the successive steps of: problem detection, dedicated sample monitoring, implementation of preventive methods, development of specific plugging criteria, dedicated 100% inspection, implementation of repair methods, adjusted sample monitoring and repair versus replacement strategy. These steps are illustrated by the particular case of Primary Water Stress Corrosion Cracking in tube roll transitions, which is presently the main problem for two Belgian units Doele-3 and Tihange-2. (author)

  14. Steam generator for nuclear reactors

    International Nuclear Information System (INIS)

    Byerley, W.M.; Bennett, R.R.

    1978-01-01

    In the steam generator, the primary medium is led through a U-shaped tube bundle heating up a secondary medium (feedwater) which flows around the tube bundle via a preheating chamber. In order to optimize heat transfer inside the preheating chamber, the feedwater is separated into a counterflow and a parallel flow with regard to the primary medium by means of partitioning walls and deflectors. The ratio is 70/30%. This way, boiling in the preheater is avoided, i.e. the high LMTD (logaritmic mean temperature difference) is fully utilized. (DG) [de

  15. Design of large steam turbines for PWR power stations

    International Nuclear Information System (INIS)

    Hobson, G.; Muscroft, J.

    1983-01-01

    The thermodynamic cycle requirements for use with pressurized water reactors are reviewed and the manner in which thermal efficiency is maximised is outlined. The special nature of the wet steam cycle associated with turbines for this type of reactor is discussed. Machine and cycle parameters are optimised to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range of both full-speed turbines running at 3000 rpm on 50 Hz systems and half-speed turbines running at 1800 rpm on 60 Hz systems. The importance of service experience with nuclear wet steam turbines and its relevance to the design of modern turbines for pressurized water reactor applications is discussed. (author)

  16. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    Energy Technology Data Exchange (ETDEWEB)

    Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

    1997-04-01

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  17. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  18. Support and tool displacement device for the attachment of a tube bundle on a tubular plate of a steam generator

    International Nuclear Information System (INIS)

    Morisot, M.; Werle, R.; Michaud, J.P.

    1983-01-01

    The steam generator is being assembled, disposed with its axis horizontal and its tubular plate vertical; the device described in this patent, allows to automatize the preparation stages of the tubular plate and the attachment of the bundle, to shorten the construction of the steam generator and to remove drudgeries done by hand on the tubular plate or the tubes of the bundle. The invention can be applied to the construction of PWR steam generators [fr

  19. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    International Nuclear Information System (INIS)

    Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

    2010-01-01

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  20. The probability of containment failure by steam explosion in a PWR

    International Nuclear Information System (INIS)

    Briggs, A.J.

    1983-12-01

    The study of the risk associated with operation of a PWR includes assessment of severe accidents in which a combination of faults results in melting of the core. Probabilistic methods are used in such assessment, hence it is necessary to estimate the probability of key events. One such event is the occurrence of a large steam explosion when molten core debris slumps into the base of the reactor vessel. This report considers recent information, and recommends an upper limit to the range of probability values for containment failure by steam explosion for risk assessment for a plant such as the proposed Sizewell B station. (U.K.)

  1. Electrosleeve process for in-situ nuclear steam generator repair

    International Nuclear Information System (INIS)

    Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

    2000-01-01

    Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

  2. UPTF/TEST10B/RUN081, Steam/Water Flow Phenomena Reflood PWR Cold Leg Break LOCA

    International Nuclear Information System (INIS)

    1998-01-01

    1 - Description of test facility: The Upper Plenum Test Facility (UPTF) is a geometrical full-scale simulation of the primary system of the four-loop 1300 MWe Siemens/KWU pressurized water reactor (PWR) at Grafenrheinfeld. The test vessel, upper plenum and its internals, downcomer, primary loops, pressurizer and surge line are replicas of the reference plant. The core, coolant pumps, steam generators and containment of a PWR are replaced by simulators which simulate the boundary and initial conditions during end-of-blowdown, refill and reflood phase following a loss-of-coolant accident (LOCA) with a hot or cold leg break. The break size and location can be simulated in the broken loop. The emergency core coolant (ECC) injection systems at the UPTF are designed to simulate the various ECC injection modes, such as hot leg, upper plenum, cold leg, downcomer or combined hot and cold leg injection of different ECC systems of German and US/Japan PWRs. Moreover, eight vent valves are mounted in the core barrel above the hot leg nozzle elevation for simulation of ABB and B and W PWRs. The UPTF primary system is divided into the investigation and simulation areas. The investigation areas, which are the exact replicas of a GPWR, consist of the upper plenum with internals, hot legs, cold legs and downcomer. The realistic thermal-hydraulic behavior in the investigation areas is assured by appropriate initial and boundary conditions of the area interface. The boundary conditions are realized by above mentioned simulators, the setup and the operation of which are based on small-scale data and mathematical models. The simulation areas include core simulator, steam generator simulators, pump simulators and containment simulator. The steam production and entrainment in a real core during a LOCA are simulated by steam and water injection through the core simulator. 2 - Description of test: Investigation of steam/water flow phenomena at the upper tie plate and in the upper plenum and

  3. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  4. Fission product retention during faults involving steam generator tube rupture

    International Nuclear Information System (INIS)

    Rodliffe, R.S.

    1983-08-01

    In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

  5. Methods for preventing steam generator failure or degradation

    International Nuclear Information System (INIS)

    Green, S.J.

    1986-01-01

    PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated IGA. It has further been shown that pitting can be minimized by sludge lancing and by reducing impurity ingress. (author)

  6. Investigation of a steam generator tube rupture sequence using VICTORIA

    International Nuclear Information System (INIS)

    Bixler, N.E.; Erickson, C.M.; Schaperow, J.H.

    1995-01-01

    VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants

  7. Twin header bore welded steam generator for pressurized water reactors

    International Nuclear Information System (INIS)

    Davies, R.J.; Hirst, B.

    1979-01-01

    A description is given of a pressurized water reactor (PWR) steam generator concept, several examples of which have been in service for up to fourteen years. Details are given of the highly successful service record of this equipment and the features which have been incorporated to minimize corrosion and deposition pockets. The design employs a vertical U tube bundle carried off two horizontal headers to which the tubes are welded by the Foster Wheeler Power Products (FWPP) bore welding process. The factors to be considered in uprating the design to meet the current operating conditions for a 1000 MW unit are discussed. (author)

  8. Repairing a steam generator tube by inserting a sheath

    International Nuclear Information System (INIS)

    Gaudin, J.P.

    1986-01-01

    According to the invention, the mechanical deformation of the sheath, realized by expansion in its end part opposite to the expanded end within the tube plate, is situated along a limited height, and the parameters of the said mechanical deformation are calculated according to the welding parameters applied consecutively. Besides, the said welding parameters are determined according to the initial mechanical deformation to obtain stress relaxation more particularly in the singular zones of the mechanical deformation. The present invention applies to the repair of PWR steam generator tubes [fr

  9. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  10. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  11. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    International Nuclear Information System (INIS)

    Meng, F.; Xu, X.; Liu, X.; Wang, J.

    2014-01-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  12. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    Energy Technology Data Exchange (ETDEWEB)

    Meng, F.; Xu, X.; Liu, X. [Shanghai Nuclear Engineering Research and Design Institute, Shanghai (China); Wang, J. [Chinese Academy of Sciences, Institute of Metal Research, Shenyang (China)

    2014-07-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  13. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  14. Corrosion and Rupture of Steam Generator Tubings in PWRs

    International Nuclear Information System (INIS)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-01

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

  15. Corrosion and Rupture of Steam Generator Tubings in PWRs

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Seong Sik; Kim, Hong Pyo

    2007-08-15

    This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

  16. Containment fan cooler heat transfer calculation during main steam line break for Maanshan PWR plant

    Energy Technology Data Exchange (ETDEWEB)

    Yuann, Yng-Ruey, E-mail: ryyuann@iner.gov.tw; Kao, Lain-Su, E-mail: lskao@iner.gov.tw

    2013-10-15

    Highlights: • Evaluate component cooling water (CCW) thermal response during MSLB for Maanshan. • Using GOTHIC to calculate CCW temperature and determine time required to boil CCW. • Both convective and condensation heat transfer from the air side are considered. • Boiling will not occur since T{sub B} is sufficiently longer than CCW pump restart time. -- Abstract: A thermal analysis has been performed for the Containment Fan Cooler Unit (FCU) during Main Steam Line Break (MSLB) accident, concurrent with loss of offsite power, for Maanshan PWR plant. The analysis is performed in order to address the waterhammer and two-phase flow issues discussed in USNRC's Generic Letter 96-06 (GL 96-06). Maanshan plant is a twin-unit Westinghouse 3-loop PWR currently operated at rated core thermal power of 2822 MWt for each unit. The design basis for containment temperature is Main Steam Line Break (MSLB) accident at power of 2830.5 MWt, which results in peak vapor temperature of 387.6 °F. The design is such that when MSLB occurs concurrent with loss of offsite power (MSLB/LOOP), both the coolant pump on the secondary side and the fan on the air side of the FCU loose power and coast down. The pump has little inertia and coasts down in 2–3 s, while the FCU fan coasts down over much longer period. Before the pump is restored through emergency diesel generator, there is potential for boiling the coolant in the cooling coils by the high-temperature air/steam mixture entering the FCU. The time to boiling depends on the operating pressure of the coolant before the pump is restored. The prediction of the time to boiling is important because it determines whether there is potential for waterhammer or two-phase flow to occur before the pump is restored. If boiling occurs then there exists steam region in the pipe, which may cause the so called condensation induced waterhammer or column closure waterhammer. In either case, a great amount of effort has to be spent to

  17. The decommissioning of the BR3 steam generator

    International Nuclear Information System (INIS)

    Denissen, L.

    2006-01-01

    A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

  18. TRANSPORT CHARACTERISTICS OF SELECTED PWR LOCA GENERATED DEBRIS

    International Nuclear Information System (INIS)

    MAJI, A. K.; MARSHALL, B.

    2000-01-01

    In the unlikely event of a Loss of Coolant Accident (LOCA) in a pressurized water reactor (PWR), break jet impingement would dislodge thermal insulation FR-om nearby piping, as well as other materials within the containment, such as paint chips, concrete dust, and fire barrier materials. Steam/water flows induced by the break and by the containment sprays would transport debris to the containment floor. Subsequently, debris would likely transport to and accumulate on the suction sump screens of the emergency core cooling system (ECCS) pumps, thereby potentially degrading ECCS performance and possibly even failing the ECCS. In 1998, the U. S. Nuclear Regulatory Commission (NRC) initiated a generic study (Generic Safety Issue-191) to evaluate the potential for the accumulation of LOCA related debris on the PWR sump screen and the consequent loss of ECCS pump net positive suction head (NPSH). Los Alamos National Laboratory (LANL), supporting the resolution of GSI-191, was tasked with developing a method for estimating debris transport in PWR containments to estimate the quantity of debris that would accumulate on the sump screen for use in plant specific evaluations. The analytical method proposed by LANL, to predict debris transport within the water that would accumulate on the containment floor, is to use computational fluid dynamics (CFD) combined with experimental debris transport data to predict debris transport and accumulation on the screen. CFD simulations of actual plant containment designs would provide flow data for a postulated accident in that plant, e.g., three-dimensional patterns of flow velocities and flow turbulence. Small-scale experiments would determine parameters defining the debris transport characteristics for each type of debris. The containment floor transport methodology will merge debris transport characteristics with CFD results to provide a reasonable and conservative estimate of debris transport within the containment floor pool and

  19. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  20. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  1. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  2. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  3. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  4. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  5. Fluidelastic instability analysis of steam generator U-tubes at antivibration bar-inactive modes

    International Nuclear Information System (INIS)

    Lee, S.K.; Jo, J.C.

    1995-01-01

    This paper presents the results of thermal-hydraulic and fluidelastic U-tube instability analyses performed for the vertical type pressurized water reactor (PWR) steam generator model being employed at Kori units 2, 3 and 4, and Yonggwang units 1 and 2 in Korea. The thermal-hydraulic analysis for providing the detailed three-dimensional two-phase flow field in the secondary side of the steam generator was accomplished using the ATHOS3 steam generator thermal-hydraulic analysis code. The UTVA2 code designed for calculating both the free vibration responses and fluidelastic stability ratio of a specific U-tube under consideration was used to assess the potential for fluidelastic instability of the steam generator U-tubes at various conditions of antivibration bar (AVB)-inactive modes. The results of the fluidelastic instability analysis were discussed in comparison with those obtained for the steam generator U-tubes at AVB-active mode

  6. Failure analysis of steam generator tubes with dented and wastage configurations

    International Nuclear Information System (INIS)

    Reich, M.; Prachuktam, S.; Gardner, D.; Goradia, H.; Bezler, P.; Kao, K.

    1978-03-01

    The occurrence of PWR steam generator tube cracking, denting, and wastage has been reported in the recent literature. As indicated by its title, this paper concerns itself with the inelastic structural response of the tubes that result from various assumed monotonic as well as cyclic loading conditions, which ultimately could lead to the tube failure

  7. Certification of materials for steam generator condensor and regeneration heat exchanger for nuclear plant

    International Nuclear Information System (INIS)

    Stevanovicj, M.V.; Jovashevicj, V.J.; Jovashevicj, V.D.J.; Spasicj, Zh.Lj.

    1977-01-01

    In the construction of a nuclear power plant almost all known materials are used. The choice depends on working conditions. In this work standard specifications of contemporary materials that take part in larger quantities in the following components of the secondary circuit of PWR-type nuclear power plant are proposed: steam generator with moisture separator, condensor and regenerative heat eXchanger

  8. AGE RELATED DEGRADATION OF STEAM GENERATOR INTERNALS BASED ON INDUSTRY RESPONSES TO GENERIC LETTER 97-06

    International Nuclear Information System (INIS)

    SUBUDHI, M.; SULLIVAN, JR. E.J.

    2002-01-01

    THIS PAPER PRESENTS THE RESULTS OF AN AGING ASSESSMENT OF THE NUCLEAR POWER INDUSTRY RESPONSES TO NRC GENERIC LETTER 97-06 ON THE DEGRADATION OF STEAM GENERATOR INTERNALS EXPERIENCED AT ELECTRICITE DE FRANCE (EDF) PLANTS IN FRANCE AND AT A UNITED STATES PRESSURIZED WATER REACTOR (PWR). WESTINGHOUSE (W), COMBUSTION ENGINEERING (CE), AND BABCOCK AND WILCOX (BW) STEAM GENERATOR MODELS, CURRENTLY IN SERVICE AT U.S. NUCLEAR POWER PLANTS, POTENTIALLY COULD EXPERIENCE DEGRADATION SIMILAR TO THATFOUND AT EDF PLANTS AND THE U.S. PLANT. THE STEAM GENERATORS IN MANY OF THE U.S. PWRS HAVE BEEN REPLACED WITH STEAM GENERATORS WITH STEAM GENERATORS WITH IMPROVED DESIGNS AND MATERIALS. THESE REPLACEMENT STEAM GENERATORS HAVE BEEN MANUFACTURED IN THE U.S. AND ABROAD. DURING THIS ASSESSMENT, EACH OF THE THREE OWNERS GROUPS (W,CE, AND BW) IDENTIFIED FOR ITS STEAM GENERATOR, MODELS ALL THE POTENTIAL INTERNAL COMPONENTS THAT ARE VULNERABLE TO DEGRADATION WHILE IN SERVICE. EACH OWNERS GROUPDEVELOPED INSPEC TION AND MONITORING GUIDANCE AND RECOMMENDATIONS FOR ITS PARTICULAR STEAM GENERATOR MODELS. THE NUCLEAR ENERGY INSTITUTE INCORPORATED IN NEI 97-06 STEAM GENERATOR PROGRAM GUIDELINES, A REQUIREMENT TO MONITOR SECONDARY SIDE STEAM GENERATOR COMPONENTS IF THEIR FAILURE COULD PREVENT THE STEAM GENERATOR FROM FULFILLING ITS INTENDED SAFETY-RELATED FUNCTION. LICENSEES INDICATED THAT THEY IMPLEMENTED OR PLANNED TO IMPLEMENT, AS APPROPRIATE FOR THEIR STEAM GENERATORS, THEIR OWNERS GROUPRECOMMENDATIONS TO ADDRESS THE LONG-TERM EFFECTS OF THE POTENTIAL DEGRADATION MECHANISMS ASSOCIATED WITH THE STEAM GENERATOR INTERNALS

  9. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  10. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  11. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  12. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  13. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  14. LPGC, Levelized Steam Electric Power Generator Cost

    International Nuclear Information System (INIS)

    Coen, J.J.; Delene, J.G.

    1994-01-01

    1 - Description of program or function: LPGC is a set of nine microcomputer programs for estimating power generation costs for large steam-electric power plants. These programs permit rapid evaluation using various sets of economic and technical ground rules. The levelized power generation costs calculated may be used to compare the relative economics of nuclear and coal-fired plants based on life-cycle costs. Cost calculations include capital investment cost, operation and maintenance cost, fuel cycle cost, decommissioning cost, and total levelized power generation cost. These programs can be used for quick analyses of power generation costs using alternative economic parameters, such as interest rate, escalation rate, inflation rate, plant lead times, capacity factor, fuel prices, etc. The two major types of electric generating plants considered are pressurized-water reactor (PWR) and pulverized coal-fired plants. Data are also provided for the Large Scale Prototype Breeder (LSPB) type liquid metal reactor. Costs for plant having either one or two units may be obtained. 2 - Method of solution: LPGC consists of nine individual menu-driven programs controlled by a driver program, MAINPWR. The individual programs are PLANTCAP, for calculating capital investment costs; NUCLOM, for determining operation and maintenance (O and M) costs for nuclear plants; COALOM, for computing O and M costs for coal-fired plants; NFUEL, for calculating levelized fuel costs for nuclear plants; COALCOST, for determining levelized fuel costs for coal-fired plants; FCRATE, for computing the fixed charge rate on the capital investment; LEVEL, for calculating levelized power generation costs; CAPITAL, for determining capitalized cost from overnight cost; and MASSGEN, for generating, deleting, or changing fuel cycle mass balance data for use with NFUEL. LPGC has three modes of operation. In the first, each individual code can be executed independently to determine one aspect of the total

  15. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  16. Process of corrosion protection for a steam generator tube and device to apply it

    International Nuclear Information System (INIS)

    Malagola, P.; Vassal, J.M.

    1985-01-01

    The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

  17. PWR secondary water chemistry guidelines

    International Nuclear Information System (INIS)

    Bell, M.J.; Blomgren, J.C.; Fackelmann, J.M.

    1982-10-01

    Steam generators in pressurized water reactor (PWR) nuclear power plants have experienced tubing degradation by a variety of corrosion-related mechanisms which depend directly on secondary water chemistry. As a result of this experience, the Steam Generator Owners Group and EPRI have sponsored a major program to provide solutions to PWR steam generator problems. This report, PWR Secondary Water Chemistry Guidelines, in addition to presenting justification for water chemistry control parameters, discusses available analytical methods, data management and surveillance, and the management philosophy required to successfully implement the guidelines

  18. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  19. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  20. Composite electric generator equipped with steam generator for heating reactor coolant

    International Nuclear Information System (INIS)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

    1997-01-01

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  1. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  2. Cheaper power generation from surplus steam generating capacities

    International Nuclear Information System (INIS)

    Gupta, K.

    1996-01-01

    Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

  3. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  4. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  5. Steam generator tube integrity program: Phase II, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

  6. Steam generator tube integrity program: Phase II, Final report

    International Nuclear Information System (INIS)

    Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

    1988-08-01

    The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

  7. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  8. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  9. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  10. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  11. Disposal and handling of nuclear steam generator chemical cleaning wastes

    International Nuclear Information System (INIS)

    Larrick, A.P.; Schneidmiller, D.

    1978-01-01

    A large number of pressurized water nuclear reactor electrical generating plants have experienced a corrosion-related problem with their steam generators known as denting. Denting is a mechanical deformation of the steam generator tubes that occurs at the tube support plates. Corrosion of the tube support plates occurs within the annuli through which the tubes pass and the resulting corrosion oxides, which are larger in volume than the original metal, compress and deform the tubes. In some cases, the induced stresses have been severe enough to cause tube and/or support cracking. The problem was so severe at the Turkey Point and Surrey plants that the tubing is being replaced. For less severe cases, chemical cleaning of the oxides, and other materials which deposit in the annuli from the water, is being considered. A Department of Energy-sponsored program was conducted by Consolidated Edison Co. of New York which identified several suitable cleaning solvents and led to in-plant chemical cleaning pilot demonstrations in the Indian Point Unit 1 steam generators. Current programs to improve the technology are being conducted by the Electric Power Research Institute, and the three PWR NSSS vendors with the assistance of numerous consultants, vendors, and laboratories. These programs are expected to result in more effective, less corrosive solvents. However, after a chemical cleaning is conducted, a large problem still remains- that of disposing of the spent wastes. The paper summarizes some of the methods currently available for handling and disposal of the wastes

  12. The deformation of zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

    1981-01-01

    The deformation behaviour is reported of specimens of Zircaloy PWR fuel cladding when directly heated in flowing steam. The range of internal pressures studied was 0.69-2.07 MPa; this extended earlier studies using higher pressures. The specimens were ramped and then held at a steady test temperature until rupture or until 600 seconds had elapsed. Under these conditions it was found that extended deformation occurred with pressures down to 1 MPa at temperatures up to 900 deg C. At lower pressures and higher temperatures there was no large extended deformation; this is believed to result from the effects of oxidation

  13. Simulation of a main steam line break with steam generator tube rupture using trace

    Energy Technology Data Exchange (ETDEWEB)

    Gallardo, S.; Querol, A.; Verdu, G. [Departamento de Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino de Vera s/n, 46022, Valencia (Spain)

    2012-07-01

    A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

  14. Safety significance of steam generator tube degradation mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Roussel, G; Mignot, P [AIB-Vincotte Nuclear - AVN, Brussels (Belgium)

    1991-07-01

    Steam generator (SG) tube bundle is a part of the Reactor Coolant Pressure Boundary (RCPB): this means that its integrity must be maintained. However, operating experience shows various types of tube degradation to occur in the SG tubing, which may lead to SG tube leaks or SG tube ruptures and create a loss of primary system coolant through the SG, therefore providing a direct path to the environment outside the primary containment structure. In this paper, the major types of known SG tube degradations are described and analyzed in order to assess their safety significance with regard to SG tube integrity. In conclusion: The operational reliability and the safety of the PWR steam generator s requires a sufficient knowledge of the degradation mechanisms to determine the amount of degradation that a tube can withstand and the time that it may remain in operation. They also require the availability of inspection techniques to accurately detect and characterize the various degradations. The status of understanding of the major types of degradation summarized in this paper shows and justifies why efforts are being performed to improve the management of the steam generator tube defects.

  15. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  16. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  17. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  18. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  19. Investigation of reliability of EC method for inspection of VVER steam generator tubes

    International Nuclear Information System (INIS)

    Corak, Z.

    2004-01-01

    Complete and accurate non-destructive examinations (NDE) data provides the basis for performing mitigating actions and corrective repairs. It is important that detection and characterization of flaws are done properly at an early stage. EPRI Document PWR Steam Generator Examination Guidelines recommends an approach that is intended to provide the following: Ensure accurate assessment of steam generator tube integrity; Extend the reliable, cost effective, operating life of the steam generators, and Maximize the availability of the unit. Steam Generator Eddy Current Data Analysis Performance Demonstration represents the culmination of the intense two-year industry effort in the development of a performance demonstration program for eddy current testing (ECT) of steam generator tubing. It is referred to as the Industry Database (IDB) and provides a capability for individual organizations to implement SG ECT performance demonstration programs in accordance with the requirements specified in Appendices G and H of the ISI Guidelines. The Appendix G of EPRI Document PWR Steam Generator Examination Guidelines specifies personnel training and qualification requirements for NDE personnel who analyze NDE data for PWR steam generator tubing. Its purpose is to insure a continuing uniform knowledge base and skill level for data analysis. The European methodology document is intended to provide a general framework for development of qualifications for the inspection of specific components to ensure they are developed in a consistent way throughout Europe while still allowing qualification to be tailored in detail to meet different nation requirements. In the European methodology document one will not find a detailed description of how the inspection of a specific component should be qualified. A recommended practice is a document produced by ENIQ to support the production of detailed qualification procedures by individual countries. VVER SG tubes are inspected by EC method but a

  20. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  1. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  2. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  3. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  4. Indian Point 2 steam generator tube rupture analyses

    International Nuclear Information System (INIS)

    Dayan, A.

    1985-01-01

    Analyses were conducted with RETRAN-02 to study consequences of steam generator tube rupture (SGTR) events. The Indian Point, Unit 2, power plant (IP2, PWR) was modeled as a two asymmetric loops, consisting of 27 volumes and 37 junctions. The break section was modeled once, conservatively, as a 150% flow area opening at the wall of the steam generator cold leg plenum, and once as a 200% double-ended tube break. Results revealed 60% overprediction of breakflow rates by the traditional conservative model. Two SGTR transients were studied, one with low-pressure reactor trip and one with an earlier reactor trip via over temperature ΔT. The former is more typical to a plant with low reactor average temperature such as IP2. Transient analyses for a single tube break event over 500 seconds indicated continued primary subcooling and no need for steam line pressure relief. In addition, SGTR transients with reactor trip while the pressurizer still contains water were found to favorably reduce depressurization rates. Comparison of the conservative results with independent LOFTRAN predictions showed good agreement

  5. GVTRAN-PC-a steam generator transient simulator

    International Nuclear Information System (INIS)

    Nakata, H.

    1991-02-01

    Since an accuracy and inexpensive analysis capability is one of the desirable requirement in the reactor licensing procedure and, also, in instances when a severe accident sequence and its degree of severity must be estimated, the present work tries partially to fulfill that present need by developing a fast and acceptably accurate simulator. The present report presents the methodology utilized to develop GVTRAN-PC program, the steam generator simulation program for the microcomputer environment, which possess a capability to reproduce the experimental data with accuracies comparable to those of the mainframe simulators. The methodology is based on the mass and energy conservation in the control volumes which represents both the primary and the secondary fluid in the U-tube steam generator. The quasi-static momentum conservation in the secondary fluid control volumes determines in a semi-iterative scheme the liquid level in the feedwater chamber. The implementation of the moving boundary technique has allowed the tracking of the boundary of bulk boiling region with the utilization of a reduced number of control volumes in the tube region. GVTRAN-PC program has been tested against typical PWR pump trip transient experimental data and the calculation results showed good agreement in most representative parameters, viz. the feedchamber water-level and the steam dome pressure. (author)

  6. Analysis of induced steam generator tube rupture using MAAP 4.0

    International Nuclear Information System (INIS)

    Kenton, M.; Epstein, M.; Henry, R.E.; Paik, C.; Fuller, E.

    1996-01-01

    The nuclear industry has initiated a program of Steam Generator Degradation Specific Management (SGDSM) to cope with the various types of corrosion that have been observed in pressurized water reactor (PWR) steam generators. In parallel, the U.S. Nuclear Regulatory Commission is promulgating revised rules on steam generator tube integrity. To support these efforts, the Electric Power Research Institute has sponsored calculations with the MAAP 4 code. The principal objective of these calculations is to estimate the peak temperatures experienced by the steam generator tubes during high-pressure severe accidents. These results are used to evaluate the potential for degraded tubes to leak or rupture. Attention was focused on station blackout (SBO) accidents with loss of turbine-driven auxiliary feedwater because these generally result in the greatest threat to the tubes

  7. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  8. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  9. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  10. ANL/CANTIA code for steam generator tube integrity assessment

    International Nuclear Information System (INIS)

    Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

    2009-01-01

    Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

  11. Numerical analysis of APR1400 Steam Generator by CUPID/MARS heat structure coupling

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Ryong Lee; Lee, Seung Jun; Pakr, Ik Kyu; Yoon, Han Young [KAERI, Daejeon (Korea, Republic of); Cho, Hyoung Kyu [Seoul National University, Seoul (Korea, Republic of)

    2015-05-15

    To design and analyze steam generators, many computer codes have been developed and used around the world. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. This paper presents the description of the coupling method, validation for porous media approach against the rod bundle experiment and the preliminary simulation results of PWR steam generator using the coupled code. In the present study, the multi-scale thermal-hydraulic analysis method using the coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach. For coupled simulation, the porous medium was applied in order to take into account the effect of the U-tube bundle and other supporting structure which play a role to be a flow resistance. More realistic physical model such as moisture separator slug behavior should be developed for the near future. The application of the coupled simulation should be extended to the accident scenario.

  12. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  13. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  14. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  15. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  16. Experiences from Loviisa Nuclear Power Station concerning the decontamination of steam generators and primary system components

    International Nuclear Information System (INIS)

    Jaernstroem, R.

    1989-01-01

    Loviisa 1 and 2 are 465 MWe PWR units of the Soviet type VVER-440. Loviisa 1 has been in commercial operation since spring 1977 and Loviisa 2 from the beginning of 1980. Decontamination of primary circuit components - even big ones as steam generators - can be performed in an efficient and quick way with good results and resonable expences. Total costs for decontamination of the two steam generators including planning, construction, documentation, operation, chemicals etc. did not rise above 100,000.00 dollars. (author) 6 figs., 2 tabs

  17. Prevention and mitigation of steam generator water hammer events in PWRs

    International Nuclear Information System (INIS)

    Han, J.T.; Anderson, N.

    1983-01-01

    Water hammer in nuclear power plants is an unresolved safety issue under study by the Nuclear Regulatory Commission (NRC). This article summarizes (1) the causes of steam generator water hammer (SGWH) events in pressurized-water reactors (PWRs), (2) various methods used to prevent or mitigate SGWH events, and (3) modifications that have been made at each operating PWR. The NRC staff considers the issue of SGWH in top feedring designs to be technically resolved. This article does not address technical findings relevant to water hammer in preheat-type steam generators

  18. Electrosleeve process for in-situ nuclear steam generator repair

    International Nuclear Information System (INIS)

    Barton, R.A.; Moran, T.E.; Renaud, E.

    1997-01-01

    Degradation of steam generator (SG) tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced out-ages, unit de-rating, SG replacement or even the permanent shutdown of a reactor. In response to the onset of SG tubing degradation at Ontario Hydro's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for SG tubing repair and the unique properties of the advanced sleeve material. The successful installation of Electrosleeves that have been in service for more than three years in Alloy 400 SG tubing at the Pickering-5 CANDU unit, the more recent extension of the technology to Alloy 600 and its demonstration in a U.S. pressurized water reactor (PWR), is presented. A number of PWR operators have requested plant operating technical specification changes to permit Electrosleeve SG tube repair. Licensing of the Electrosleeve by the U.S. Nuclear Regulatory Commission (NRC) is expected imminently. (author)

  19. Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

    Energy Technology Data Exchange (ETDEWEB)

    Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate.

  20. Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

    International Nuclear Information System (INIS)

    Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo

    2016-01-01

    Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate

  1. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  2. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  3. Evaluation of steam generator tube integrity during earthquakes

    Energy Technology Data Exchange (ETDEWEB)

    Kusakabe, Takaya; Kodama, Toshio [Mitsubishi Heavy Industries Ltd., Kobe (Japan). Kobe Shipyard and Machinery Works; Takamatsu, Hiroshi; Matsunaga, Tomoya

    1999-07-01

    This report shows an experimental study on the strength of PWR steam generator (SG) tubes with various defects under cyclic loads which simulate earthquakes. The tests were done using same SG tubing as actual plants with axial and circumferential defects with various length and depth. In the tests, straight tubes were loaded with cyclic bending moments to simulate earthquake waves and number of load cycles at which tube leak started or tube burst was counted. The test results showed that even tubes with very long crack made by EDM more than 80% depth could stand the maximum earthquake, and tubes with corrosion crack were far stronger than those. Thus the integrity of SG tubes with minute potential defects was demonstrated. (author)

  4. Replacement of steam generators at Dampierre 1 France

    International Nuclear Information System (INIS)

    Bacot, J.; Chorain, M.; Collot, Y.; Dorimini, G.

    1991-01-01

    1990 was the year of the first steam generator replacement operation on EdF's facilities. The site chosen was Dampierre 1 (900 MW PWR unit with 3 primary coolant loops). The project was a thorough success characterized by: (1) A work schedule which was entirely met and even improved on: 70 work days from the end of fuel unloading authorizing start of work in the reactor building up to the end of refitting in readiness for the primary circuit hydraulic tests, i.e. a gain of one week compared with the forecast work schedule, (2) A final dosimetry less than 230 man-rem for a target of 450 man-rem, (3) Safety: no serious accidents during the 300,000 hours worked. It also provided practical proof of French industry's capacity to undertake an SGR operation. (author)

  5. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  6. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  7. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  8. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  9. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  10. Study of PWR reactor efficiency as a function of turbine steam extractions

    International Nuclear Information System (INIS)

    Rocha, Janine Gandolpho da; Alvim, Antonio Carlos Marques; Martinez, Aquilino Senra

    2002-01-01

    The objective of this work is to optimize the extractions of the low-pressure turbine of a PWR nuclear reactor, in order to obtain the best thermodynamic cycle efficiency. We have analyzed typical data of a 1300 MW PWR reactor, operating at 25%, 50%, 75% and 100% capacities, respectively. The first stage of this study consists of generating a mathematical model capable of describing the reactor behavior and efficiency at any power level. The second stage of this study consists of to combine the generated mathematical model in an optimization computer program that optimize the extractions flow of the low-pressure turbine until it finds the optimal system efficiency. This work does not alter the nuclear facility project in any way. (author)

  11. In-service inspection of nuclear reactor vessels and steam generators. Results and evolution of the technics

    International Nuclear Information System (INIS)

    Rapin, Michel; Saglio, Robert.

    1978-01-01

    Methods and original technics have been developed by the CEA for inspection of the primary coolant circuit of PWR. Multifrequency Eddy currents for inspection of steam generators tubes gudgeons and bolts; focussed ultrasonics to test all the welds of the reactor vessel and its cover of mixed welds of tanks and steam generators, pressurizer welds and gudgeons from the inside; gamma radiography of vessel mixed welds, televisual examination of the stainless steel lining of the reactor vessel and its cover. Use of these technics is made with specific automatic machines designed either for inspection of steam generator tubes or for complete inspection of the vessel. Several reactors were inspected with these devices [fr

  12. Steam generator transient studies using a simplified two-fluid computer code

    International Nuclear Information System (INIS)

    Munshi, P.; Bhatnagar, R.; Ram, K.S.

    1985-01-01

    A simplified two-fluid computer code has been used to simulate reactor-side (or primary-side) transients in a PWR steam generator. The disturbances are modelled as ramp inputs for pressure, internal energy and mass flow-rate for the primary fluid. The CPU time for a transient duration of 4 s is approx. 10 min on a DEC-1090 computer system. The results are thermodynamically consistent and encouraging for further studies. (author)

  13. Framatome recent developments and application on site in NDE of steam generator tubes

    International Nuclear Information System (INIS)

    Bieth, M.

    1986-01-01

    The increasing needs concerning the follow up and expertise of PWR steam generator (SG) tubing have led Framatome to develop a quick on-site intervention mobile unit, which could implement any current technique and equipment. Besides, Framatome has developed several non destructrive examination methods to solve the specific problems encountered in service on the SG tubes: profilometry of the SG tubes by eddy current. Inside and above the tube sheet, eddy current inspection of tube sleeving by ultrasonic testing and eddy current

  14. Stress analysis of steam generator row-1 tubes

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Ryu, Woo Seog; Lee, Ho Jin; Kim, Sung Chung

    2000-01-01

    Residual stresses induced in U-bending and tube-to-tubesheet joining processes of PWR's steam generator row-1 tube were measured by X-ray method and Hole-Drilling Method(HDM). The stresses resulting from the internal pressure and the temperature gradient in the steam generator were also estimated theoretically. In U-bent regions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319 Mpa in axial direction at ψ=0 .deg. in position. Maximum tensile residual stress of 170 MPa was found to be at the flank side at position of ψ=90 deg., i.e., at apex region. In tube-to-tubesheet joining methods, the residual stresses induced by the explosive joint method were found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region, and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction. Hoop stress due to an internal pressure between primary and secondary side was analyzed to be 76 MPa and thermal stress was 45 MPa

  15. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  16. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    Maruska, C.C.

    2002-01-01

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  17. Surry steam generator - examination and evaluation

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.; Ferris, R.H.

    1985-10-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper. 13 figs

  18. Surry steam generator - examination and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clark, R A; Doctor, P G; Ferris, R H

    1987-01-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper.

  19. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  20. Operating conditions of steam generators for LMFBR's

    International Nuclear Information System (INIS)

    Ratzel, W.

    1975-01-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  1. Operating conditions of steam generators for LMFBR's

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, W

    1975-07-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  2. Open channel steam generator feedwater system

    International Nuclear Information System (INIS)

    Kim, R.F.; Min-Hsiung Hu.

    1985-01-01

    A steam generator which utilizes a primary fluid to vaporize a secondary fluid is provided with an open flow channel and elevated discharge nozzle for the introduction of secondary fluid. The discharge nozzle is positioned above a portion of the inlet line such that the secondary fluid passes through a vertical section of inlet line prior to its discharge into the open channel. (author)

  3. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  4. KNK steam generator leakage, evaluations and improvements

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K; Ratzel, W

    1975-07-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  5. Method for servicing a steam generator

    International Nuclear Information System (INIS)

    Cooper, J.W. Jr.; Castner, R.P.

    1982-01-01

    The servicing of a steam generator is made easier by mapping the tubesheet with a remotely controlled probe to locate precisely each hole in the sheet. The locations are stored and used to maneuver various tools into position to perform operations on each tube hole

  6. Design study on steam generator integration into the VVER reactor pressure vessel

    International Nuclear Information System (INIS)

    Hort, J.; Matal, O.

    2004-01-01

    The primary circuit of VVER (PWR) units is arranged into loops where the heat generated by the reactor is removed by means of main circulating pumps, loop pipelines and steam generators, all located outside the reactor pressure vessel. If the primary circuit and reactor core were integrated into one pressure vessel, as proposed, e.g., within the IRIS project (WEC), a LOCA situation would be limited by the reactor pressure vessel integrity only. The aim of this design study regarding the integration of the steam generator into the reactor pressure vessel was to identify the feasibility limits and some issues. Fuel elements and the reactor pressure vessel as used in the Temelin NPP were considered for the analysis. From among the variants analyzed, the variant with steam generators located above the core and vertically oriented circulating pumps at the RPV lower bottom seems to be very promising for future applications

  7. PWR secondary water chemistry guidelines: Revision 3

    International Nuclear Information System (INIS)

    Lurie, S.; Bucci, G.; Johnson, L.; King, M.; Lamanna, L.; Morgan, E.; Bates, J.; Burns, R.; Eaker, R.; Ward, G.; Linnenbom, V.; Millet, P.; Paine, J.P.; Wood, C.J.; Gatten, T.; Meatheany, D.; Seager, J.; Thompson, R.; Brobst, G.; Connor, W.; Lewis, G.; Shirmer, R.; Gillen, J.; Kerns, M.; Jones, V.; Lappegaard, S.; Sawochka, S.; Smith, F.; Spires, D.; Pagan, S.; Gardner, J.; Polidoroff, T.; Lambert, S.; Dahl, B.; Hundley, F.; Miller, B.; Andersson, P.; Briden, D.; Fellers, B.; Harvey, S.; Polchow, J.; Rootham, M.; Fredrichs, T.; Flint, W.

    1993-05-01

    An effective, state-of-the art secondary water chemistry control program is essential to maximize the availability and operating life of major PWR components. Furthermore, the costs related to maintaining secondary water chemistry will likely be less than the repair or replacement of steam generators or large turbine rotors, with resulting outages taken into account. The revised PWR secondary water chemistry guidelines in this report represent the latest field and laboratory data on steam generator corrosion phenomena. This document supersedes Interim PWR Secondary Water Chemistry Recommendations for IGA/SCC Control (EPRI report TR-101230) as well as PWR Secondary Water Chemistry Guidelines--Revision 2 (NP-6239)

  8. Thermohydraulic verification during THTR steam generator commissioning

    International Nuclear Information System (INIS)

    Henry, C.; Elter, C.

    1988-01-01

    In one of the six THTR 300 steam generators thermocouples are installed inside the heat transfer tube bundles for measuring the gas and steam temperatures. Fluid temperature distribution measurements along and across the helix bundle have been recorded in its first months of operation over a load range of 40% up to 100% for steady state and transient conditions. Using these measurements as well as the rest of the operating instrumentation. the computer programs for the design of heat exchanger heat transfer areas are verified. The temperature measurements for steady state conditions are compared with predictions obtained in the design stage. In these codes. the heat transferred from the outside helium gas to the water/steam inside the tubes is determined in discrete steps along the heating surface by one- and two-phase heat transfer correlations. The degree of conformity between prediction and measurement is discussed and compared with more recent correlations. (author)

  9. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  10. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  11. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  12. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  13. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  14. Steam generation from solar energy

    International Nuclear Information System (INIS)

    Gozzi, M.

    2001-01-01

    The vapor for thermoelectric use is one of the most promoted methods for electric power generation from solar energy. The new plants are becoming more and more safe, and anyway in some cases the natural gas makes easy the production of electricity [it

  15. Effects of shutdown chemistry on steam generator radiation levels at Point Beach Unit 2. Interim report

    International Nuclear Information System (INIS)

    Kormuth, J.W.

    1982-05-01

    A refueling shutdown chemistry test was conducted at a PWR, Point Beach Unit 2. The objective was to yield reactor coolant chemistry data during the cooldown/shutdown process which might establish a relationship between shutdown chemistry and its effects on steam generator radiation fields. Of particular concern were the effects of the presence of hydrogen in the coolant as contrasted to an oxygenated coolant. Analysis of reactor coolant samples showed a rapid soluble release (spike) in Co-58, Co-60, and nickel caused by oxygenation of the coolant. The measurement of radioisotope specific activities indicates that the material undergoing dissolution during the shutdown originated from different sources which had varying histories of activation. The test program developed no data which would support theories that oxygenation of the coolant while the steam generators are full of water contributes to increased steam generator radiation levels

  16. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  17. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  18. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  19. Steam Generator Group Project. Annual report, 1982

    International Nuclear Information System (INIS)

    Clark, R.A.; Lewis, M.

    1984-02-01

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided

  20. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  1. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  2. In situ ultrasonic examination of high-strength steam generator support bolts

    International Nuclear Information System (INIS)

    Jusino, A.

    1985-01-01

    Currently employed high-strength steam generator support bolting material (designed prior to ASME Section III Part NF or Component Supports), 38.1 mm in diameter, in combination with high preloads are susceptible to stress corrosion cracking because of the relatively low stress corrosion resistance (K/sub ISCC/) properties. These bolts are part of the pressurized water reactor steam generator supports at the integral support pads (three per steam generator, with each pad housing six, eight, or ten bolts depending on the design). The US Nuclear Regulatory Commission concerns for high-strength bolting were identified in NUREG-0577, ''Potential for Low Fracture Toughness and Laminar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports,'' which was issued for comment on unresolved safety issue A-12. Subsequently, the bolting issues were addressed in generic issue B29. One of the issues deals specifically with high-strength bolting materials, which are vulnerable to stress corrosion cracking. A Westinghouse Owners Group funded program was established to develop in situ ultrasonic examination techniques to determine steam generator support bolting integrity at the head-to-shank and first-thread locations. This program was established in order to determine bolting integrity in place. Ultrasonic techniques were developed for both socket-head and flat-head bolt configurations. As a result of this program, in situ ultrasonic examination techniques were developed for examination of PWR steam generator support bolts. By employing these techniques utilities will be able to ensure the integrity of this in-place bolting without incurring the costs previously experienced during removal for surface examinations

  3. ANALISIS KEJADIAN STEAM GENERATOR TUBE RUPTURE (SGTR BERDASARKAN SKENARIO MIHAMA UNIT 2

    Directory of Open Access Journals (Sweden)

    Andi Sofrany Ekariansyah

    2015-03-01

    Full Text Available Pada tanggal 9 Februari 1991, terjadi kecelakaan putusnya pipa pemanas pembangkit uap (Steam Generator Tube Rupture/SGTR pada PLTN Mihama Unit 2. Dari kejadian tersebut, diperoleh catatan sekuensi kecelakaan berupa aktuasi sistem proteksi dan fitur keselamatan terekayasa dalam memitigasi kebocoran dari sistem primer ke sistem sekunder. Urutan sekuensi tersebut kemudian diterapkan pada PWR standar Jepang untuk disimulasikan menggunakan program perhitungan RELAP5/SCDAP/Mod3.2. Tujuannya untuk mengevaluasi konsekuensi yang terjadi bila kecelakaan tersebut terjadi pada PWR standar Jepang. Parameter yang dibandingkan adalah laju alir kebocoran, perubahan tekanan primer dan sekunder dan perubahan level di dalam pressurizer. Hasil simulasi menunjukkan perbedaan lama waktu kejadian SGTR hingga berhentinya kebocoran yang berlangsung lebih pendek pada PWR standar Jepang. Selain itu jumlah pendingin primer yang bocor dan jumlah uap yang terlepas dari MSRV tercatat lebih besar daripada PWR Mihama unit 2. Karakter aliran kebocoran, fluktuasi tekanan primer, dan level pressurizer sedikit berbeda pada tahap-tahap awal kejadian, namun relatif sama pada tahap akhir ketika aliran kebocoran dapat dihentikan. Hasil simulasi juga menunjukkan perlunya tindakan operator secara manual yang ditunjukkan dari isolasi sistem air umpan bantu (AFW pada pembangkit uap yang bocor, aktuasi katup pelepas uap (MSRV pada pembangkit uap yang utuh dan aktuasi auxiliary spray dan power operated relief valve (PORV pada pressurizer untuk mengantisipasi kejadian sebagai bagian dari prosedur operasi darurat. Kata kunci: SGTR, PWR Mihama Unit 2, PWR standar Jepang   On February 9,1991, a Steam Generator Tube Rupture (SGTR took place at the Mihama Unit No. 2. From that event, the accident sequence representing the actuation of protection system and engineered safety feature to mitigate the leak from primary system to secondary system is recorded. That sequence is then applied on the

  4. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  5. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  6. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  7. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  8. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)

  9. The steam generator programme of PISC III

    International Nuclear Information System (INIS)

    Birac, C.; Herkenrath, H.

    1990-12-01

    The PISC III Actions are intended to extend the results and methodologies of the previous PISC excercises, i.e. the validation of the capabilities of the various examination techniques when used on real defects in real components under real conditions of inspection. Being aware of the important safety role that steam generator tubes play as barrier between primary and secondary cooling system and of the industrial problems that the degradation of these tubes can create, the PISC III Management Board agreed to include in the PISC III Programme a special Action on Steam Generator Tubes Testing (SGT). It was decided to organize the programme in three phases, including Round Robin Tests (RRT): - capability tests on loose tubes, - capability tests on transportable mock-ups, - reliability tests on fixed mock-ups including some interesting SURRY tubes

  10. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J [VTT Energy, Espoo (Finland); Palsinajaervi, C; Porkholm, K [IVO International Ltd, Vantaa (Finland)

    1996-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  11. Acoustic leak detection of LMFBR steam generator

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo

    1993-01-01

    The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

  12. Update of operations with Westinghouse steam generators

    International Nuclear Information System (INIS)

    Malinowski, D.D.; Fletcher, W.D.

    1978-01-01

    Westinghouse commercial steam generators in operation now number 112, of which 98 are tubed with Inconel 600, the remainder with stainless steel. The implementation of all volatile treatment (AVT) was reported. It was noted that several plants had exhibited some tube corrosion during their initial periods using AVT; this observation indicated that the transition from phosphate chemistry control to AVT may have been subject to certain residual effects due to incomplete removal of phosphated deposits. As inspection results from steam generators operated on AVT became more generally available with the passage of time, a pattern of results emerged that seemed to correlate with the operating experience with phosphate chemistry control. Specifically, all the plants that experienced corrosion problems had from 1 to 8 yr of operational history using phosphates, while those with less than a year's experience using phosphates tended to be less affected by corrosion problems

  13. Babcock and Wilcox advanced PWR development

    International Nuclear Information System (INIS)

    Kulynych, G.E.; Lemon, J.E.

    1986-01-01

    The Babcock and Wilcox 600 MWe PWR design is discussed. Main features of the new B-600 design are improvements in reactor system configuration, glandless coolant pumps, safety features, core design and steam generators

  14. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Perez, Ric

    1998-01-01

    The most recent advances in pressurized water reactor steam generator service technology are discussed in this article. Focus is on new developments in robotics, including the Remotely Operated Service Arm (ROSA III); repair and maintenance services on the SG secondary side; and the newest advances in SG inspection. These products and services save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  15. Materials engineering issues, LMFBR steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Challenger, K.D.; Day, R.A.; Dutina, D.; Ring, P.J.

    1976-01-01

    Selection of 2-1/4 Cr-1 Mo as the reference construction material for LMFBR steam generators assumed a balance between its known intrinsic properties and our ability to accommodate certain of its deficiencies through design allowance. A comprehensive development program was undertaken to define base data needed, confirm assumptions made relative to desired performance, minimize defects by optimization of melting, fabrication and heat treatment processes, and prepare specifications for purchasing reactor components

  16. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  17. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  18. Data analysis for steam generator tubing samples

    International Nuclear Information System (INIS)

    Dodd, C.V.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

  19. Integrity Analysis of Damaged Steam Generator Tubes

    International Nuclear Information System (INIS)

    Stanic, D.

    1998-01-01

    Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

  20. Operating experience of steam generator test facility

    International Nuclear Information System (INIS)

    Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

    2006-01-01

    Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

  1. Multi-region fuzzy logic controller with local PID controllers for U-tube steam generator in nuclear power plant

    Directory of Open Access Journals (Sweden)

    Puchalski Bartosz

    2015-12-01

    Full Text Available In the paper, analysis of multi-region fuzzy logic controller with local PID controllers for steam generator of pressurized water reactor (PWR working in wide range of thermal power changes is presented. The U-tube steam generator has a nonlinear dynamics depending on thermal power transferred from coolant of the primary loop of the PWR plant. Control of water level in the steam generator conducted by a traditional PID controller which is designed for nominal power level of the nuclear reactor operates insufficiently well in wide range of operational conditions, especially at the low thermal power level. Thus the steam generator is often controlled manually by operators. Incorrect water level in the steam generator may lead to accidental shutdown of the nuclear reactor and consequently financial losses. In the paper a comparison of proposed multi region fuzzy logic controller and traditional PID controllers designed only for nominal condition is presented. The gains of the local PID controllers have been derived by solving appropriate optimization tasks with the cost function in a form of integrated squared error (ISE criterion. In both cases, a model of steam generator which is readily available in literature was used for control algorithms synthesis purposes. The proposed multi-region fuzzy logic controller and traditional PID controller were subjected to broad-based simulation tests in rapid prototyping software - Matlab/Simulink. These tests proved the advantage of multi-region fuzzy logic controller with local PID controllers over its traditional counterpart.

  2. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  3. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  4. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  5. The deformation of Zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

    International Nuclear Information System (INIS)

    Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

    1981-08-01

    Simulated PWR fuel rods clad with Zircaloy-4 were tested under convective steam cooling conditions, by pressurising to 0.69-2.07MPa (100-300lb/in 2 ), then ramping at 10 0 C/s to various temperatures in the region 800-955 0 C and holding until either 600 s elapsed or rupture occurred. The length of cladding strained 33% or more was greatest (about 20 times the original diameter) when the initial internal pressure was 1.38+-0.17 PMa (200+-25lb/in 2 ), and the temperature 885 0 C. It is thought that this results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilising the deformation and/or partial superplastic deformation. To avoid adjacent rods in a fuel assembly touching at any temperature, the pressure would have to be less than about 1MPa (145 1b/in 2 ). If the pressure was 1.38MPa (200lb/in 2 ) then the rods would not swell sufficiently to touch if the temperature did not exceed about 840 0 C. (author)

  6. Tube sheet design for PFBR steam generator

    International Nuclear Information System (INIS)

    Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

    1991-01-01

    Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

  7. Steam generator of FBR type reactor

    International Nuclear Information System (INIS)

    Hashiguchi, Ko.

    1992-01-01

    Liquid metal (for example, mercury) which is scarcely reactive with metal sodium is contained and cover gases which are scarcely reactive with the liquid metal are filled in a steam generator of an FBR type reactor and it is closed. The heat of primary sodium is transferred to the liquid metal, which is not reactive with sodium, in a primary thermal conduction portion. Since the temperature of the primary thermal conduction portion is high, the density is extremely low. On the other hand, since a second thermal conduction portion is kept at a single phase and the temperature is lower compared with that of the first thermal conduction portion, the density is kept high. since the density difference and gas jetting speed generate a great circulating force to liquid metal passing the opening of a partition plate, heat can be conducted on the side of water without disposing pumps. The steam concentration in the liquid metal is low being in a single phase of steams, corrosion caused from the outside of pipes of the primary thermal conduction pipe is scarcely promoted. Even if sodium leaks should be caused, since the sodium concentration in the liquid metal is extremely low and the reactivity is low, the temperature of the liquid metal is not elevated. (N.H.)

  8. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  9. Steam generator degradation: Current mitigation strategies for controlling corrosion

    International Nuclear Information System (INIS)

    Millett, P.

    1997-01-01

    Steam Generator degradation has caused substantial losses of power generation, resulted in large repair and maintenance costs, and contributed to significant personnel radiation exposures in Pressurized Water Reactors (PWRs) operating throughout the world. EPRI has just published the revised Steam Generator Reference Book, which reviews all of the major forms of SG degradation. This paper discusses the types of SG degradation that have been experienced with emphasis on the mitigation strategies that have been developed and implemented in the field. SG degradation is presented from a world wide perspective as all countries operating PWRs have been effected to one degree or another. The paper is written from a US. perspective where the utility industry is currently undergoing tremendous change as a result of deregulation of the electricity marketplace. Competitive pressures are causing utilities to strive to reduce Operations and Maintenance (O ampersand M) and capital costs. SG corrosion is a major contributor to the O ampersand M costs of PWR plants, and therefore US utilities are evaluating and implementing the most cost effective solutions to their corrosion problems. Mitigation strategies developed over the past few years reflect a trend towards plant specific solutions to SG corrosion problems. Since SG degradation is in most cases an economic problem and not a safety problem, utilities can focus their mitigation strategies on their unique financial situation. Accordingly, the focus of R ampersand D has shifted from the development of more expensive, prescriptive solutions (e.g. reduced impurity limits) to corrosion problems to providing the utilities with a number of cost effective mitigation options (e.g. molar ratio control, boric acid treatment)

  10. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  11. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  12. Analysis of fast reactor steam generator performance

    International Nuclear Information System (INIS)

    Hulme, G.; Curzon, A.F.

    1992-01-01

    A computer model for the prediction of flow and temperature fields within a fast reactor steam generator unit is described. The model combines a commercially available computational fluid dynamics (CFD) solver (PHOENICS) with a steam-tube calculation and provides solutions for the fully coupled flow and temperature fields on both the shell side and the tube side. The model includes the inlet and outlet headers and the bottom end stagnant zone. It also accounts for the effects of support grids and edge-gaps. Two and three dimensional and transient calculations have been performed for both straight tube and J-tube units. Examples of the application of the model are presented. (7 figures) (Author)

  13. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1987-01-01

    This patent describes a steam generator for a nuclear power plant comprising a shell, a plurality of tubes having a U-shaped configuration arranged in successive columns within the shell. The tubes are adapted to heat feedwater flowing around the outside of the tubes by the flow of hot reactor coolant within the tubes, and antivibration bars any vibrations of the tubes as a result of steam between the columns of tubes. The improvement described here comprises means for varying the thickness of the antivibration bars to fit substantially the actual space between the columns of tubes comprising first and second bars, with at least one bar being movable, and with at least one mating inclined surface between the first and second bars

  14. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  15. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  16. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  17. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  18. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  19. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  20. The steam generator repair project of the Donald C. Cook Nuclear Plant, Unit 2

    International Nuclear Information System (INIS)

    White, J.D.

    1993-01-01

    Donald C. Cook Nuclear Plant Unit 2 is part of a two unit nuclear complex located in southwestern Michigan and owned and operated by the Indiana Michigan Power Company. The Cook Nuclear Plant is a pressurized water reactor (PWR) plant with four Westinghouse Series 51 steam generators housed in an ice condenser containment. This paper describes the program undertaken by Indiana Michigan Power and the American Electric Power Service Corporation (AEPSC) to repair the Unit 2 steam generators. (Both Indiana Michigan Power and AEPSC arc subsidiaries of American Electric Power Company, Incorporated (AEP). AEPSC provides management and technical support services to Indiana Michigan Power and the other AEP operating companies.) Eddy current examinations, in a series of refueling and forced outages between November 1983 and July 1986 resulted in 763 (5.6%) plugged tubes. In order to maintain adequate reactor core cooling, a limit of 10% is placed on the allowable percentage of steam generator tubes that can be removed from service by plugging. Additionally, sections of tubes were removed for metallurgical analysis and confirmed that the degradation was due to intergranular stress corrosion cracking. In developing the decision on how to repair the steam generators, four alternative actions were considered for addressing these problems: retubing in place, sleeving, operating at 80% reactor power to lower temperature and thus reduce the rate of corrosion, replacing steam generator lower assemblies

  1. Numerical Study of Thermal Hydraulics for Secondary side of Steam Generator by CUPID/MARS Coupled Simulation

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Ryong; Yoon, Han Young [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    As a thermal-hydraulic behavior in the secondary side of steam generator such as two-phase boiling flow, flow-induce vibration of U-tubes is quite complicated, the importance to numerically investigate the flow behavior has been arisen. Recently, multi-scale analyses have been developed to take into account the primary side as well. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. Calculation results are compared with the existing code quantitatively. Coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach.

  2. Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

    International Nuclear Information System (INIS)

    Silveira, Helvecio Carlos Klinke da

    2002-01-01

    In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

  3. Steam generator replacement from ALARA aspects

    International Nuclear Information System (INIS)

    Terry, I.; Breznik, B.

    2003-01-01

    This paper is going to consider radiological related parameters important for steam generator replacement (SGR) implementation. These parameters are identified as ALARA related parameters, owner-contractor relationship, planning, health physics with logistic services, and time required for the replacement. ALARA related parameters such as source or initial dose rate and plant system configuration define the initial conditions for the planning. There is room to optimise work planning. managerial procedures and also the staff during the implementation phase. The overview of these general considerations is based on the following background: using internationally available data and the experience of one of the vendors, i.e. Siemens-Framatome, and management experience of SG replacement which took place at Krsko NPP in the spring of 2000. Generally plant decisions on maintenance or repair procedures under radiation conditions take into account ALARA considerations. But in the main it is difficult to adjudge the results of an ALARA study, usually in the form of a collective dose estimate, because a comparison standard is missing. That is, very often the planned work is of a one-off nature so comparisons are not possible or the scopes are not the same. In such a case the collective doses for other types of work are looked at and a qualitative evaluation is made. In the case of steam generator replacement this is not the case. Over years of steam generator replacements world-wide a standard has been developed gradually. The first part of the following displays an overview of SGR and sets the Krsko SGR in perspective by applying dose analysis. The second part concentrates on the Krsko SGR itself and its ALARA aspects. (authors)

  4. Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

    2004-01-01

    Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

  5. Fatigue cracking on a steam generator tube

    International Nuclear Information System (INIS)

    Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

    2015-01-01

    A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

  6. Steam generator replacement project in 2000

    International Nuclear Information System (INIS)

    Cerjak, J.; Holz, R.; Haus, J.; Gloaguen, C.

    1999-01-01

    NE Krsko has awarded the contract for the Steam Generator Replacement Project, which is one of the modernization projects in Krsko, to the Consortium of Siemens / Framatome in February 1998. This paper deals with the various aspects of the project: scope planning, engineering, preparation of modification packages for licensing, management, major techniques used, etc., showing also the status of the activities for the project which are scheduled to be performed in April through June 2000. The project is being performed on a turnkey basis, that means the Consortium is performing all engineering, preparation of the modification packages and site activities; NE Krsko is dealing with the licensing of the project.(author)

  7. Steam generator of the forced circulation type

    International Nuclear Information System (INIS)

    Forestier, Jean; Leblanc, Bernard; Monteil, Marcel; Monteil, Pierre

    1977-01-01

    The steam generator described is of the forced circulation single passage type comprising an outer casing including a vertical generally cylindrical side ring, an internal skirt coaxial with the outer casing, the bottom of this skirt having a free edge separated from a bottom end closing the outer casing, a central tube plate extending horizontally near a top end, in opposition to the bottom end, a peripheral tube plate, parallel to the central plate and located in the annular space under this central plate, a bundle of J shaped tubes [fr

  8. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  9. Hideout in steam generator tube deposits

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

    1998-05-01

    Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

  10. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

    2001-01-01

    Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

  11. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  12. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  13. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  14. Repair technology for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

  15. Repair technology for steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

  16. Method for steam generator water level measurement

    International Nuclear Information System (INIS)

    Srinivasan, J.S.

    1991-01-01

    This paper describes a nuclear power plant, a method of controlling the steam generator water level, wherein the steam generator has an upper level tap corresponding to an upper level, a lower level, a riser positioned between the lower and upper taps, and level sensor means for indicating water level between a first range limit and a second range limit, the sensor means being connected to at least the lower tap. It comprises: calculating a measure of velocity head at about the lower level tap; calculating a measure of full water level as the upper level less the measure of velocity head; calibrating the level sensor means to provide an output at the first limit corresponding to an input thereto representative of the measure of full level; calculating a high level setpoint equal to the level of the riser less a bias amount which is a function of the position of the riser relative to the span between the taps; and controlling the water level when the sensor means indicates that the high level setpoint has been reached

  17. Heysham II/Torness AGR steam generator

    International Nuclear Information System (INIS)

    Charcharos, A.N.; Wood, M.B.; Glasgow, J.R.

    1988-01-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  18. Heysham II/Torness AGR steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Charcharos, A N [National Nuclear Corporation Ltd., Knutsford (United Kingdom); Wood, M B; Glasgow, J R [NEI Power Projects Ltd., Gateshead (United Kingdom)

    1988-07-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  19. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  20. New eddy current testing system in steam generator tubes

    International Nuclear Information System (INIS)

    Nagata, Yasuyuki; Shimone, Junri; Maeda, Kotaro; Harada, Yutaka; Murakami, Ryuji

    2003-01-01

    Eddy Current Testing (ECT) technique is applied to PWR Steam Generator (SG) tubes during refueling outage inspection. Bobbin type probe is generally used for the inspection, but it cannot provide sufficient detectability for very tight cracks. NEL, R/D Tech (Canada) and AECL (Canada) jointly developed new ECT probe. The probe is transmit and receive type array probe. It has axial defect detection mode and circumferential defect detection mode. Its inspection speed is as fast as conventional bobbin probe, and detectability performance is same or better than performance of rotating pancake coil (RPC) probe, which is used for detailed inspection. As a tester of the new probe, we have developed new ECT tester TC7700. It is able to transmit composite wave from the 4 independent oscillators (simultaneous excitation system) compared with the conventional inspection system. As regarding for field inspection system, we have integrated Zetec (USA) probe positioner, probe pusher and R/D Tech TC7700. We are also developing new analysis software. The software has automated data screening function, which can deal with large amount of data compared with conventional bobbin probe. We plan to perform a large-scale field trial using the probe and new system in near future. (author)

  1. Scale model test results for an inverted U-tube steam generator with comparisons to heat transfer correlations

    International Nuclear Information System (INIS)

    Boucher, T.J.

    1987-01-01

    To provide data for assessment and development of thermal-hydraulic computer codes, bottom main feedwater-line-break transient simulations were performed in a scale model (Semiscale Mod-2C) of a pressurized water reactor (PWR) with conditions typical of a PWR (15.0 MPa primary pressure, 600 K steam generator inlet plenum fluid temperatures, 6.2 MPa secondary pressure). The state-of-the-art measurements in the scale model (Type III) steam generator allow for the determination of U-tube steam generator allow for the determination of U-tube steam generator secondary component interactions, tube bundle local radial heat transfer, and tube bundle and riser vapor void fractions for steady state and transient operations. To enhance the understanding of the observed phenomena, the component interactions, local heat fluxes, local secondary convective heat transfer coefficients and local vapor void fractions are discussed for steady state, full-power and transient operations. Comparisons between the measurement-derived secondary convective heat transfer coefficients and those predicted by a number of correlations, including the Chen correlation currently used in thermal-hydraulic computer codes, show that none of the correlations adequately predict the data and points out the need for the formulation of a new correlation based on this experimental data. The unique information presented herein should be of the interest to anyone involved in modeling inverted U-tube steam generator thermal-hydraulics for forced convection boiling/vaporization heat transfer. 5 refs., 13 figs., 1 tab

  2. Degradation monitoring in IRIS steam generators

    International Nuclear Information System (INIS)

    Alpay, B.; Holloway, J. P.; Lee, J. C.

    2007-01-01

    We present a degradation monitoring technique based on unscented Kalman filtering (UKF), which uses a nonlinear system model without linearization to estimate the status of the component/state variables. To test the applicability of the methodology, the fouling of tubes is chosen among various degradation mechanisms for the IRIS (International Reactor Innovative and Secure) steam generators (SGs). The degradation monitoring algorithm diagnoses the tube fouling and estimates the thickness of the crud deposited on the secondary side of the SG along with the increase in the pressure drop triggered by fouling. A stand-alone SG model developed with the RELAP5 code was used to simulate the transient behavior of the SG and drive an UKF state estimate. By using the secondary side outlet temperature as the measurement and the nodal pressures along the secondary side as states, UKF generated accurate estimates of the crud layer thicknesses for different crud formations. (authors)

  3. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

  4. Future development LMFBR-steam generators SNR2

    International Nuclear Information System (INIS)

    Essebaggers, J.; Pors, J.G.

    1975-01-01

    The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

  5. The Creys Malville FBR Super Phenix steam generators

    International Nuclear Information System (INIS)

    Baque, P.; Zuber, T.; Saur, J.M.; Cambillard, E.

    1980-08-01

    After briefly recalling the French experience on sodium steam generators, the authors describe the design concepts of the Superphenix units and give their main characteristics. A short summary of the realized R and D program precedes the description of the four 750-MWt steam generators, the fabrication of which is in progress by Creusot-Loire at Chalon sur Saone (France). The studies started for the next French fast breeder reactors and their steam generators are mentioned

  6. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  7. Thermal hydraulic studies in steam generator test facility

    International Nuclear Information System (INIS)

    Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

    2005-01-01

    Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

  8. Vapor generator steam drum spray heat

    International Nuclear Information System (INIS)

    Fasnacht, F.A. Jr.

    1978-01-01

    A typical embodiment of the invention provides a combination feedwater and cooldown water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure

  9. Study of PWR reactor efficiency as a function of turbine steam extractions; Estudo da otimizacao da eficiencia de reator PWR em funcao das extracoes de vapor da turbina

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, Janine Gandolpho da; Alvim, Antonio Carlos Marques; Martinez, Aquilino Senra [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Programa de Engenharia Nuclear

    2002-07-01

    The objective of this work is to optimize the extractions of the low-pressure turbine of a PWR nuclear reactor, in order to obtain the best thermodynamic cycle efficiency. We have analyzed typical data of a 1300 MW PWR reactor, operating at 25%, 50%, 75% and 100% capacities, respectively. The first stage of this study consists of generating a mathematical model capable of describing the reactor behavior and efficiency at any power level. The second stage of this study consists of to combine the generated mathematical model in an optimization computer program that optimize the extractions flow of the low-pressure turbine until it finds the optimal system efficiency. This work does not alter the nuclear facility project in any way. (author)

  10. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  11. Status of steam generator tubing integrity at Jaslovske Bohunice NPP

    International Nuclear Information System (INIS)

    Cepcek, S.

    1997-01-01

    Steam generator represents one of the most important component of nuclear power plants. Especially, loss of tubing integrity of steam generators can lead to the primary coolant leak to secondary circuit and in worse cases to the unit shut down or to the PTS events occurrence. Therefore, to ensure the steam generator tubing integrity and the current knowledge about tube degradation propagation and development is of the highest importance. In this paper the present status of steam generator tubing integrity in operated NPP in Slovak Republic is presented

  12. Steam generator operating experience update, 1982-1983

    International Nuclear Information System (INIS)

    Frank, L.

    1984-06-01

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

  13. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  14. Description of a program for steam generators; Descripcion de un programa de generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Campana, F. J.

    2014-10-01

    Steam Generators (SGs) are a key component of PWR nuclear power plants, maintaining their structural integrity throughout their life time is necessary to allow for long term operation (LTD) of PWR plants. NEI 97-06 provides the fundamental elements to be included in a SG Program. In addiction it describes performance criteria that SG tubes have to meet in order to provide reasonable assurance that the tubes are still able to maintain specific safety function. Hence, it is mandatory for plants with SGs to have defined a SG program consistent with NEI 97-06 and contains the elements which are described by it. This Program must contain some elements such as, Degradation Assessment, inspection and Integrity Assessment, among other. (Author)

  15. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  16. Temperature escalation in PWR fuel rod simulators due to the zircaloy/steam reaction: Tests ESSI-1,2,3

    International Nuclear Information System (INIS)

    Hagen, S.; Malauschek, H.; Wallenfels, K.P.; Peck, S.O.

    1983-08-01

    This report discusses the test conduct, results, and posttest appearance of three scoping tests (ESSI-1,2,3) investigating temperature escalation in zircaloy clad fuel rods. The experiments are part of an out-of-pile program using electrically heated fuel rod simulators to investigate PWR fuel element behavior up to temperatures of 2000 0 C. These experiments are part of the PNS Severe Fuel Damage Program. The temperature escalation is caused by the exothermal zircaloy/steam reaction, whose reaction rate increases exponentially with the temperature. The tests were performed using different initial oxide layers as a major parameter, obtained by varying the heatup rates and steam exposure times. (orig./RW) [de

  17. Study of the hydrodynamic stability of natural-circulation steam generators

    International Nuclear Information System (INIS)

    Olive, J.

    1981-01-01

    This report presents a mathematical model of a study of the stability of natural-circulation steam generators. The method used consists in linearizing the equations for the single-dimensional flow and integrating them by using Laplace's transformation. The properties of the two-phase fluids are described by a homegeneous model with slip. The results of the calculation are the transfer functions of the circulation loop and its own oscillation modes (period and damping). Comparison of the results obtained by this method with those from other existing methods in the case of a straight tube with forced flow have proved satisfactory. Lastly, the results of a parametric study on the stability of a natural-circulation steam generator for a PWR unit are presented. The results show that the model is capable of reproducing at least qualitatively the trends observed experimentally or obtained by other more complex theoretical models [fr

  18. Free vibration analysis of a steam generator tube bundle with and without lateral support

    International Nuclear Information System (INIS)

    King, D.M.

    1979-04-01

    The vibrational modes and frequency characteristics of a pressurized water reactor (PWR) steam generator tube bundle assembly with and without lateral support in a fluid environment are analyzed. The idealized half-model was constructed using the SAP-IV finite element code. Free vibration analyses were performed for an in-air case and a submerged in-water case, each with different constraint conditions at steam generator tube bundle assembly support plates 10 and 11. These constraint conditions included having both support plates free, having both support plates fixed, and having support plate 11 free while support plate 10 was fixed. It was found that as the support plate constraints were removed, the frequency range for each case increased significantly

  19. How to operate safely steam generators with multiple tube through-wall defects

    International Nuclear Information System (INIS)

    Hernalsteen, P.

    1993-01-01

    For a Nuclear Power Plant (NPP) of the Pressurized Water Reactor (PWR) type, the Steam Generator (SG) tube bundle represents the major but also the thinnest part of the primary pressure boundary. To the extent that no tube material has yet been identified to be immune to corrosion, defects may initiate in service and easily propagate through wall. While not a desirable feature, a Through Wall Deep (TWD) defect does not necessarily pose a threat to either the structural integrity or leaktightness and this paper shows how SG can (and indeed, do) operate safely and reliably while having many tubes affected by deep and even TWD defects

  20. Influence of steam generator tube ruptures during semiscale loss-of-coolant experiments

    International Nuclear Information System (INIS)

    Cozzuol, J.M.; Larson, T.K.

    1978-01-01

    Tests which simulated rupture of steam generator tubes during loss-of-coolant experiments in a PWR type system have been conducted in the Semiscale Mod-1 system. Analysis of test data indicates that high rod cladding temperatures occured only for a band of tube ruptures (between 12 and 20 tubes) and that the peak cladding temperatures attained within this band were strongly dependent on the magnitude of the tube rupture flow rates. Maximum cladding temperature of about 1255 K was observed for tests which simulated tube ruptures within this narrow band. (author)

  1. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  2. Experiment data report for Semiscale Mod-1 test S-28-3 (steam generator tube rupture test)

    International Nuclear Information System (INIS)

    Gillins, R.L.; Sackett, K.E.

    1977-10-01

    Recorded test data are presented for Test S-28-3 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-3 was conducted from initial conditions of 15621 kPa and 555 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Twelve steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

  3. Experiment data report for Semiscale Mod-1 Test S-28-1 (steam generator tube rupture test series)

    International Nuclear Information System (INIS)

    Collins, B.L.; Coppin, C.E.; Sackett, K.E.

    1977-10-01

    Recorded test data are presented for Test S-28-1 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-1 was conducted from initial conditions of 15 767 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Sixty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

  4. Experiment data report for semiscale Mod-1 test S-28-2 (steam generator tube rupture test)

    International Nuclear Information System (INIS)

    Patton, M.L.; Sackett, K.E.

    1977-10-01

    Recorded test data are presented for Test S-28-2 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-2 was conducted from initial conditions of 15 936 kPa and 558 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. For Test S-28-2, accumulator injection into the intact loop hot leg was provided to simulate simulate the rupture of six steam generator tubes

  5. Experiment data report for semiscale Mod-1 test S-28-4 (steam generator tube rupture test)

    International Nuclear Information System (INIS)

    Esparza, V.; Sackett, K.E.

    1977-10-01

    Recorded test data are presented for Test S-28-4 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-4 was conducted from initial conditions of 15 646 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Thirty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

  6. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  7. Welding for the CRBRP steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Ring, P.J.; Durand, R.E.; Wright, E.A.

    1979-01-01

    The rationale for selecting weld design, welding procedures and inspection methods was based upon the desire to obtain the highest reliability welds for the CRBRP steam generators. To assure the highest weld reliability, heavy emphasis was placed on the control of material cleanliness and composition substantially exceeding the requirements of the ASME Code for 2-1/4Cr--1Mo. The high tube/tubesheet weld quality was achieved through close material control, an extensive weld development program and the selection of high reliability welding equipment. Shell and nozzle weld fabrication using TIG, MIG, and submerged arc procedures are also being controlled through precise specifications, including preheat and postheat programs, together with radiography and ultrasonic inspection to ascertain the weld quality desired. Details of the tube/tubesheet welding and shell welding are described and results from the weld testing program are discussed

  8. Condensation induced water hammer in steam generators

    International Nuclear Information System (INIS)

    Jones, O.C. Jr.; Saha, P.; Wu, B.J.C.; Ginsberg, T.

    1979-06-01

    The case of condensation induced water hammer in nuclear steam generators is summarized, including both feed ring-type and economizer-type geometries. A slug impact model is described and used to demonstrate the parametric dependence of the impact pressures on heat transfer rates, initial pressures, and relative initial slug and void lengths. The results of the parametric study are related also to the economizer geometry and a suggested alternative model is presented. The importance of concerns regarding attenuation of shocks in two-phase media is delineated, and a simple experiment is described which was used to determine negligible attenuation within the accuracy of the experiment for void fractions up to over 30% in bubbly and slug flows

  9. Steam generator issues in the United States

    International Nuclear Information System (INIS)

    Strosnider, J.R.

    1997-01-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis

  10. Wastage of Steam Generator Tubes by Sodium-Water Reaction

    International Nuclear Information System (INIS)

    Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

    2010-01-01

    The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

  11. Chooz-A Steam Generators Characterization

    International Nuclear Information System (INIS)

    Aitammar, Laurie

    2016-01-01

    EDF nuclear waste management requires a deep understanding of characterization, classification and waste sorting operations. In fact, French nuclear waste management defines several classes with specific management, treatment and storage facilities. Based on particular criteria, the more the radiological risk of the nuclear waste is important, the more its management will be complex and expensive. During the dismantling of the first French pressurized reactor Chooz-A, decontamination of the primary water circuits (not including the reactor vessel), the steam generators and the pressurizer have been carried out in order to reduce their activity levels. Thanks to these decontamination operations, and a specific characterization methodology, EDF was able to Re-classify the 4 steam generators and store them in one piece at the ANDRA Very Low Level Activity disposal facilities instead of the Low and Intermediate Level activity one. This re-classification allowed EDF to avoid important cutting and packaging processes. To characterize and declare Chooz-A SG activity, EDF-CIDEN used a methodology defined by the French institute of atomic energy, CEA. The method is based on external gamma spectrometry measurements performed with NaI collimated detectors, associated with MERCURAD simulations providing the transfer functions for the detectors and activity sources. Internal measurements are carried out with a CZT (CdZnTe) probe inside the SG tubes to refine the 3D model. In fact, the primary side represents the main source of activity, and understanding its contamination distribution is important to reduce the model and calculation uncertainties. Measurements eventually provided SG 60 Co global activity, from which the activities of other radionuclides of the spectrum were determined using scaling factors. The final activity declaration takes into account the standard deviation of the measurements in order to cover the uncertainties of the methodology. Thereby, the declaration

  12. Comparison of steam generator methods in PISC

    International Nuclear Information System (INIS)

    Lahdenperae, K.; Kankare, M.

    1996-01-01

    The main objective of the study (PISC III, action 5) was the experimental evaluation of the performance of methods used in in-service inspection of steam generator tubes used in nuclear power plants. The study was organized by the Joint Research Center of the European Community (JRC). The round robin test with blind boxes started in 1991. During the study training boxes and blind boxes were circulated in 29 laboratories in Europe, Japan and the USA. The boxes contained steam generator tubes with artificial and natural (chemically induced) flaws. The material was inconell. The blind boxes contained 66 tubes and 95 flaws. All flaws were introduced into different discontinuities, under support plates, above the tube sheet and into U-bends. The flaws included volumetric flaws (wastage, pitting, wear), axial and circumferential notches and chemically induced SCC cracks and IGA. After the round robin test the reference laboratory performed the destructive examination of reported flaws. The flaw detection probability (FDP) for all flaws and for teams inspecting all tubes was 60-85%. The detection of flaws deeper than 40% of the wall thickness was good. Flaws with a depth of less than 20% were not detected. When all flaws were considered, depth sizing was found to have a wide dispersion. Similarly, measured lengths did not as a rule correlate with true lengths. The classification of flaws in cracks and of volumetric flaws was not very successful, the correct classification probability being only about 70%. Evaluation of the flaws showed some shortcomings. The correct rejection probability was at best 83% for teams inspecting all boxes. (3 refs.)

  13. Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

    International Nuclear Information System (INIS)

    Garbett, K.; Mendler, O.J.; Gardner, G.C.; Garnsey, R.; Young, M.Y.

    1987-03-01

    In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated

  14. Modeling and Simulation of U-tube Steam Generator

    Science.gov (United States)

    Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

    2018-03-01

    The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

  15. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V.I.; Melikhov, O.I.; Nigmatulin, B.I. [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1995-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  16. Influence of recycling ratio on steam generator thermal recycling

    International Nuclear Information System (INIS)

    Bassel, W.S.; Rodrigues, V.G.

    1989-01-01

    A mathematical model was developed to simulate thermal performance of steam generator. The simulation was done with 3 control volumes. The coupled non-linear algebric equations, where the heat transfer was calculated with logarithmic meam temperature difference, was solved by iterative method. The developed model is suitable for calculation the parameters which effect the performance of steam generator. (author) [pt

  17. Modelling of a Coil Steam Generator for CSP applications

    DEFF Research Database (Denmark)

    Pelagotti, Leonardo; Sørensen, Kim; Condra, Thomas Joseph

    2014-01-01

    The project investigates a new design for a CSP plant steam generation system, the Coil Steam Generator (CSG). This system allows faster start-ups and therefore higher daily energy production from the Sun. An analytical thermodynamic simulation model of the evaporator and a mechanical analysis...

  18. Materials choices for the advanced LWR steam generators

    International Nuclear Information System (INIS)

    Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

    1987-01-01

    Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

  19. Numerical modeling of secondary side thermohydraulics of horizontal steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Melikhov, V I; Melikhov, O I; Nigmatulin, B I [Research and Engineering Centre of LWR Nuclear Plants Safety, Moscow (Russian Federation)

    1996-12-31

    A mathematical model for the transient three-dimensional secondary side thermal hydraulics of the horizontal steam generator has been developed. The calculations of the steam generator PGV-1000 and PGV-4 nominal regimes and comparison of numerical and experimental results have been carried out. 7 refs.

  20. Considerations in selecting tubing materials for CANDU steam generators

    International Nuclear Information System (INIS)

    Hemmings, R.L.

    1978-01-01

    Corrosion resistance is the major consideration in selecting tubing material for CANDU steam generators. Corrosion, and additional considerations, lead to the following steam generator tubing material recommendations: for CANDU-BPHWR's (boiling pressurized heavy water reactors) low-cobalt Incoloy-800; for CANDU-PHWR's (pressurized, non-boiling, heavy water reactors), low-cobalt Monel-400

  1. Chemical cleaning an essential part of steam generator asset management

    International Nuclear Information System (INIS)

    Amman, Franz

    2008-01-01

    Chemical Cleaning an essential part of Steam Generator asset management accumulation of deposits is intrinsic for the operation of Steam Generators in PWRs. Such depositions often lead to reduction of thermal performance, loss of component integrity and, in some cases to power restrictions. Accordingly removal of such deposits is an essential part of the asset management of the Steam Generators in a Nuclear Power Plant. Every plant has its individual condition, history and constraints which need to be considered when planning and performing a chemical cleaning. Typical points are: - Sludge load amount and constitution of the deposits - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment Depending on this points the strategy for chemical cleaning shall be evolved. the range of treatment starts with very soft cleanings with a removal of approx 100 kg per steam generator and goes to a full scale cleaning which can remove up to several thousand kilograms of deposits from a steam generator. Depending on the goal to be achieved and the steam generator present an adequate cleaning method shall be selected. This requires flexible and 'customisable' cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is an essential factor for an optimized asset management of the steam generator in a nuclear power plant

  2. Dynamic analysis of CHASNUPP steam generator structure during shipping

    International Nuclear Information System (INIS)

    Han Liangbi; Xu Jinkang; Zhou Meiwu; He Yinbiao

    1998-07-01

    The dynamic analysis of CHASNUPP steam generator during shipping is described, including the simplified mathematical model, acceleration power spectrum of ocean wave induced random vibration, the dynamic analysis of steam generator structure under random loading, the applied computer code and calculated results

  3. Reconstruction of steam generators super emergency feadwater supply system (SHNC) and steam dump stations to the atmosphere system PSA

    International Nuclear Information System (INIS)

    Kuzma, J.

    2001-01-01

    Steam Generators Super Emergency Feadwater Supply System (SHNC) and Steam Dump Stations to the Atmosphere System (PSA) are two systems which cooperate to remove residual heat from reactor core after seismic event. SHNC assure feeding of the secondary site of steam generator (Feed) where after heat removal.from primary loops, is relieved to the atmosphere by PSA (Bleed) in form of steam. (author)

  4. Current forgings and their properties for steam generator of nuclear plant

    International Nuclear Information System (INIS)

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo

    1997-01-01

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one

  5. Current forgings and their properties for steam generator of nuclear plant

    Energy Technology Data Exchange (ETDEWEB)

    Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo [Japan Steel Works Ltd., Muroran (Japan)

    1997-12-31

    Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one.

  6. Steam generators under construction for the SNR-300 power plant

    Energy Technology Data Exchange (ETDEWEB)

    Essebaggers, J

    1975-07-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  7. Steam generators under construction for the SNR-300 power plant

    International Nuclear Information System (INIS)

    Essebaggers, J.

    1975-01-01

    The prototype straight tube and the helical coil-steam generator has been designed and fabricated of which the straight tube steam generator has been successfully tested for over 3000 hours at prototypical conditions and is presently being dismantled for detailed examination of critical designed features. The prototype helical coil steam generator is presently under testing in the 50 MWt test facility at TNO-Hengelo with approximately 500 hours of operation at full load conditions. In an earlier presentation the design and fabrication of the prototype steam generators have been presented, while for this presentation the production units for SNR-300 will be discussed. Some preliminary information will be presented at this meeting of the dismantling operations of the prototype straight tube steam generator. (author)

  8. Digital simulation for nuclear once-through steam generators

    International Nuclear Information System (INIS)

    Chen, A.T.

    1976-01-01

    Mathematical models for calculating the dynamic response of the Oconee type once through steam generator (OTSG) and the integral economizer once through steam generator (IEOTSG) was developed and presented in this dissertation. Linear and nonlinear models of both steam generator types were formulated using the state variable, lumped parameter approach. Transient and frequency responses of system parameters were calculated for various perturbations from both the primary coolant side and the secondary side. Transients of key parameters, including primary outlet temperature, superheated steam outlet temperature, boiling length/subcooled length and steam pressure, were generated, compared and discussed for both steam generator types. Frequency responses of delta P/sub s//deltaT/sub pin/ of the linear OTSG model were validated by using the dynamic testing results obtained at the Oconee I nuclear power station. A sensitivity analysis in both the time and the frequency domains was performed. It was concluded that the mathematical and computer models developed in this dissertation for both the OTSG and the IEOTSG are suitable for overall plant performance evaluation and steam generator related component/system design analysis for nuclear plants using either type of steam generator

  9. Progress of steam generator ageing management of Chinese NPPs

    International Nuclear Information System (INIS)

    Hongyun, L.; Chun, G.; Jun, T.; Zhigang, W.

    2012-01-01

    In China, the first two NPPs have operated over 15 years (QNPC) and 13 years (Dayabay). Now, most of Chinese NPPs have started their ageing management project. Steam generator (SG) is one of key safety important components for PWR and CANDU, which is selected as the first group of components to develop component ageing management system. QNPC and TQNPC have made some progress in this area. The basic SG ageing management system has been set up, and some application has been under way. To set up SG basic ageing management system, we start with (1) SG ageing mechanism analysis (2) Developing SG ageing management programme (3) Developing SG ageing management information system, SGAMDB (4) Ageing degradation assessment and remained life evaluation SG ageing mechanisms are classified as function degradation and material/structure degradation. The specific tables with unified format are used to analyze the ageing mechanism. The numbering requirements for ageing mechanism are developed to manage them in ageing information system. All ageing mechanisms are graded I and II and III based on its feasibility, impact on safety and operation experience, so that the key mechanisms are managed more strictly. SG ageing management programme (SGAMP), which is fundamental document for ageing management, provides the requirements for working process, what to do and when to do. SGAMP reviewing and improving requirements are as well included. SG ageing management database (SGAMDB) is the first component ageing management database for Chinese NPP, which have been installed and are in operation in QNPC and TQNPC. SG ageing degradation assessment and remained life evaluation are based on ageing mechanism, which includes integrity of tube bundle, integrity and remained fatigue life of key assemblies, and heat transfer capability degradation. Most NPPs at Chinese mainland have started their plant ageing and life management projects. Steam generator (SG), which is one of safety important

  10. Equipment transporter for nuclear steam generator

    International Nuclear Information System (INIS)

    Hayes, L.R.

    1987-01-01

    A transporter is described for use in a steam generator of a nuclear power installation. The generator is essentially a heat exchanger having a vertically extended shell. Across the lower portion extends a horizontal tube sheet having an upper surface which supports a bundle of vertically extending tubes forming a limited annular space with the inside of the shell wall and the upper surface. An opening of limited dimensions through the shell wall gains manual access to the limited annular space. The transporter has means for locating and removing solid debris from the upper surface of the tube sheet in the annular space and has a means for assembly and disassembly of the transporter so that it may be manually passed through the shell opening to and from a position on the upper surface of the tube sheet in the annular space. The transporter includes: a body; at least three wheels mounted on the body for engaging the upper surface of the tube sheet; a first motor mounted on the body drivingly connected to the wheels for moving the transporter along the upper surface of the tube sheet in the annular space; a remotely operated means on the body for locating solid debris on the upper surface of the tube sheet; and means for securing and removing solid debris on the upper surface of the tube sheet located by the means for locating

  11. CFD Analysis of Random Turbulent Flow Load in Steam Generator of APR1400 Under Normal Operation Condition

    International Nuclear Information System (INIS)

    Lim, Sang Gyu; You, Sung Chang; Kim, Han Gon

    2011-01-01

    Regulatory guide 1.20 revision 3 of the Nuclear Regulatory Committee (NRC) modifies guidance for vibration assessments of reactor internals and steam generator internals. The new guidance requires applicants to provide a preliminary analysis and evaluation of the design and performance of a facility, including the safety margins of during normal operation and transient conditions anticipated during the life of the facility. Especially, revision 3 require rigorous assessments of adverse flow effects in the steam dryer cased by flow-excited acoustic and structural resonances such as the abnormality from power-uprated BWR cases. For two nearly identical nuclear power plants, the steam system of one BWR plant experienced failure of steam dryers and the main steam system components when steam flow was increased by 16 percent for extended power uprate (EPU). The mechanisms of those failures have revealed that a small adverse flow changing from the prototype condition induced severe flow-excited acoustic and structural resonances, leading to structural failures. In accordance with the historical background, therefore, potential adverse flow effects should be evaluated rigorously for steam generator internals in both BWR and Pressurized Water Reactor (PWR). The Advanced Power Reactor 1400 (APR1400), an evolutionary light water reactor, increased the power by 7.7 percent from the design of the 'Valid Prototype', System80+. Thus, reliable evaluations of potential adverse flow effects on the steam generator of APR1400 are necessary according to the regulatory guide. This paper is part of the computational fluid dynamics (CFD) analysis results for evaluation of the adverse flow effect for the steam generator internals of APR1400, including a series of sensitivity analyses to enhance the reliability of CFD analysis and an estimation the effect of flow loads on the internals of the steam generator under normal operation conditions

  12. System for combustion of sunflower shells in industrial steam generators

    International Nuclear Information System (INIS)

    Todoriev, Kh.

    2000-01-01

    The paper presents an economically efficient solution for reconstruction of steam generators with steam production over 5 t/h using foregoing cyclone chamber for sunflower shells combustion. For average fuel caloricity 9 445 ccal/kg and sunflower shells caloricity between 3 485 and 3 750 ccal/kg, the petroleum saving is 68.78% for an average boiler efficiency 4.6 t/h steam

  13. THTR steam generator licensing experience as seen by the manufacturer

    International Nuclear Information System (INIS)

    Fricker, H.W.

    1981-01-01

    This paper describes the licensing procedures of the manufacture of the 300 MWe THTR steam generator. The following problems are discussed: operating data, design, materials used, manufacture and installation of the generator, and also quality control

  14. Response of the steam generator VVER 1000 to a steam line break

    International Nuclear Information System (INIS)

    Novotny, J.; Novotny, J. Jr.

    2003-01-01

    Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

  15. Computer codes for simulation of Angra 1 reactor steam generator

    International Nuclear Information System (INIS)

    Pinto, A.C.

    1978-01-01

    A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

  16. Mechanical design of a sodium heated steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.

    1975-01-01

    FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

  17. Clinch river breeder reactor plant steam generator water quality

    International Nuclear Information System (INIS)

    Van Hoesen, D.; Lowe, P.A.

    1975-01-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: 1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; 2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and 3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present

  18. Clinch river breeder reactor plant steam generator water quality

    Energy Technology Data Exchange (ETDEWEB)

    Van Hoesen, D; Lowe, P A

    1975-07-01

    The recent problems experienced by some LWR Steam Generators have drawn attention to the importance of system water quality and water/ steam side corrosion. Several of these reactor plants have encountered steam generator failures due to accelerated tube corrosion caused, in part, by poor water quality and corrosion control. The CRBRP management is aware of these problems, and the implications that they have for the Clinch River Breeder Reactor Plant (CPBRP) Steam Generator System (SGS). Consequently, programs are being implemented which will: (1) investigate the corrosion mechanisms which may be present in the CRBRP SGS; (2) assure steam generator integrity under design and anticipated off-normal water quality conditions; and (3) assure that the design water quality levels are maintained at all times. However, in order to understand the approach being used to examine this potential problem, it is first necessary to look at the CRBRP SGS and the corrosion mechanisms which may be present.

  19. Oxidation and reduction of copper and iron species in steam generator deposits - Effects of hydrazine, carbohydrazide and catalyzed hydrazine

    International Nuclear Information System (INIS)

    Marks, C.R.; Varrin, R.D.; Gorman, J.A.; McIlree, A.R.; Stanley, R.

    2002-01-01

    It has long been suspected that oxidation and reduction of secondary side deposits in PWR steam generators have a significant influence on the onset of intergranular attack and stress corrosion cracking (IGA/SCC) of mill annealed Alloy 600 steam generator tubes. It is believed that these same processes could affect the possible future occurrence of IGA/SCC of thermally treated Alloy 600 and Alloy 690 tubes that are in newer steam generators. The working hypothesis for describing the influence of oxides on accelerated tube degradation is that deposits formed during normal operation are oxidized during lay-up. During subsequent operation, these oxidized species accelerate tube degradation by raising the electrochemical potential. (authors)

  20. Advanced boron soaking procedure for steam generators

    International Nuclear Information System (INIS)

    Ueno, T.; Tsuge, A.; Kawanishi, K.; Ochi, T.; Kadokami, E.

    1991-01-01

    An experimental study on boric acid penetration into tube to tube-support-plate crevices and Inter-Granular-Attack (hereinafter called 'IGA') cracks in crevices has been performed to obtain the optimum boric acid soaking procedure in operating steam generators with IGA. The penetration rate into the crevice is closely related to various parameters such as heat flux, crevice gap, and porosity of the sludge deposited in crevices. Two experimental crevice models were set up. One was of the packed crevice type; crevice gap is completely packed by sludge, and the other was of the open crevice type; crevice gap is not packed, but reduced by sludge. The porosity of the crevice varied from 100% open porosity to the highly sludge packed porosity of 10∼20%. The relation between heat flux and boric acid penetration rate of the packed crevice type was investigated. For the open crevice type, from the viewpoint that boric acid penetration into the dryout region produces no effects, tube wall superheat in the crevice was measured in order to obtain the dryout heat flux. And it was investigated the boron in IGA cracks using Ion Micro Analysis in order to confirm existence of an anticorrosive film in IGA propagation. The optimum reactor power for effective boric acid penetration onto the tube surface and into the IGA cracks within the tube to tube-support-plate crevice was found to be about a 5% and 30% power level, which are applicable to both the packed and open crevice type. (author)

  1. Optimum fuel allocation in parallel steam generator systems

    International Nuclear Information System (INIS)

    Bollettini, U.; Cangioli, E.; Cerri, G.; Rome Univ. 'La Sapienza'; Trento Univ.

    1991-01-01

    An optimization procedure was developed to allocate fuels into parallel steam generators. The procedure takes into account the level of performance deterioration connected with the loading history (fossil fuel allocation and maintenance) of each steam generator. The optimization objective function is the system hourly cost, overall steam demand being satisfied. Costs are due to fuel and electric power supply and to plant depreciation and maintenance as well. In order to easily updata the state of each steam generator, particular care was put in the general formulation of the steam production function by adopting a special efficiency-load curve description based on a deterioration scaling parameter. The influence of the characteristic time interval length on the optimum operation result is investigated. A special implementation of the method based on minimum cost paths is suggested

  2. A Receding Horizon Controller for the Steam Generator Water Level

    International Nuclear Information System (INIS)

    Na, Man Gyun; Lee, Yoon Joon

    2003-01-01

    In this work, the receding horizon control method was used to control the water level of nuclear steam generators and applied to two linear models and also a nonlinear model of steam generators. A receding horizon control method is to solve an optimization problem for finite future steps at current time and to implement the first optimal control input as the current control input. The procedure is then repeated at each subsequent instant. The dynamics of steam generators is very different according to power levels. The receding horizon controller is designed by using a reduced linear steam generator model fixed over a certain power range and applied to a Westinghouse-type (U-tube recirculating type) nuclear steam generator. The proposed controller designed at a fixed power level shows good performance for any other power level within this power range. The steam generator shows actually nonlinear characteristics. Therefore, the proposed algorithm is implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also shows good responses

  3. Chemical cleaning - essential for optimal steam generator asset management

    International Nuclear Information System (INIS)

    Ammann, Franz

    2009-01-01

    Accumulation of deposits in Steam Generator is intrinsic during the operation of Pressurized Water Reactors. Such depositions lead to reduction of thermal performance, loss of component integrity and, in some cases, to power restrictions. Accordingly, removal of such deposits is an essential part of the asset management program of Steam Generators. Every plant has specific conditions, history and constraints which must be considered when planning and performing a chemical cleaning. Typical points are: -Constitution of the deposits or sludge - Sludge load - Sludge distribution in the steam generator - Existing or expected corrosion problems - Amount and tendency of fouling for waste treatment The strategy for chemical cleaning is developed from these points. The range of chemical cleaning treatments starts with very soft cleanings which can remove approximately 100kg per steam generator and ends with full scale, i.e., hard, cleanings which can remove several thousand kilograms of deposits from a steam generator. Dependent upon the desired goal for the operating plant and the steam generator material condition, the correct cleaning method can be selected. This requires flexible cleaning methods that can be adapted to the individual needs of a plant. Such customizing of chemical cleaning methods is a crucial factor for an optimized asset management program of steam generators in a nuclear power plant

  4. Enrichment of water solube substances at heat transfer surfaces in steam boilers and steam generators - a literature survey

    International Nuclear Information System (INIS)

    Kelen, T.

    1975-03-01

    A literature survey has been made to determine the possible need for investigations into enrichment at heat transport surfaces. The survey shows that enrichment in furnace tubes of carbon steel has led both to hydrogen embrittlement as a result of a reduction of pH and to local tube wall thinning and alkaline stress corrosion following an increase of pH. Damage caused by enrichment has occurred also in the steam generators of PWR's. Information concerning measured enrichment, observed hide-out, occurrence of normally easily soluble deposits as well as of corrosion damage requiring high concentrations lead to the conclusion that enrichment factors of the order of 10 000 are to be expected in some instances. The relationship between operational conditions and enrichment in specific cases is, however, poorly documented. The tendency to hide out varies for different substances. This is however not evidently equivalent to variation of the corresponding enrichment factor in the solution. Enrichment at heat transfer surfaces can arise as the result of one or several of the following effects: - formation of porous deposits - poor circulation - high densities of heat flow rate - departure from nucleate boiling leading to dry-out - steam blanketing. The conclusion reached from the literature survey is that knowledge of the degree of enrichment produced under specific operational conditions is extremely inadequate. (author)

  5. Study on steam separation in steam generators of a NPP with the WWER-440 reactors

    International Nuclear Information System (INIS)

    Dmitriev, A.I.; Kolzov, Yu.V.; Titov, V.F.; Dubrovin, A.V.; Ilyushin, V.F.; Volkov, A.P.

    1977-01-01

    The separation characteristics as well as the actual level position in steam generators with and without a submerged holy sheet have been determined at a WWER-440 reactor nuclear power plant. It has been shown, that without changing the design of steam generators their load at the WWER-440 reactor nuclear power plant can be increased by about 10%. In this case the vapour humidity does not exceed the permissible value equal to 0.25%. The submerged holy sheet considerably decreases load irregularity and swelling of the water-steam mixture layer

  6. Sludge cleaning in the steam generators: sludge Lancing e IBL

    International Nuclear Information System (INIS)

    Montoro, E.; Gonzalez, S.; Calderon, N.

    2013-01-01

    IBERDROLA Engineering and Construction has echoed the need for plants to remove oxide deposits (sludge) located on the secondary side, on the bottom plate and into the tube bundle steam steam generators. Therefore, and with its partner SAVAC SRA has developed a specific system consisting of applying a capillary water at very high pressure applied directly to the location of these oxides. (Author)

  7. Small leak shutdown, location, and behavior in LMFBR steam generators

    International Nuclear Information System (INIS)

    Sandusky, D.W.

    1976-01-01

    The paper summarizes an experimental study of small leaks tested under LMFBR steam generator conditions. Defected tubes were exposed to flowing sodium and steam. The observed behavior of the defected tubes is reported along with test results of shutdown methods. Leak location methods were investigated. Methods were identified to open plugged defects for helium leak testing and detect plugged leaks by nondestructive testing

  8. The progress of test and study for steam dryer in vertical steam generator

    International Nuclear Information System (INIS)

    Ding Xunshen

    1993-01-01

    Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

  9. Coal fired steam generation for heavy oil recovery

    International Nuclear Information System (INIS)

    Firmin, K.

    1992-01-01

    In Alberta, some 21,000 m 3 /d of heavy oil and bitumen are produced by in-situ recovery methods involving steam injection. The steam generation requirement is met by standardized natural-gas-fired steam generators. While gas is in plentiful supply in Alberta and therefore competitively priced, significant gas price increases could occur in the future. A 1985 study investigating the alternatives to natural gas as a fuel for steam generation concluded that coal was the most economic alternative, as reserves of subbituminous coal are not only abundant in Alberta but also located relatively close to heavy oil and bitumen production areas. The environmental performance of coal is critical to its acceptance as an alternate fuel to natural gas, and proposed steam generator designs which could burn Alberta coal and control emissions satisfactorily are assessed. Considerations for ash removal, sulfur dioxide sorption, nitrogen oxides control, and particulate emission capture are also presented. A multi-stage slagging type of coal-fired combustor has been developed which is suitable for application with oilfield steam generators and is being commissioned for a demonstration project at the Cold Lake deposit. An economic study showed that the use of coal for steam generation in heavy oil in-situ projects in the Peace River and Cold Lake areas would be economic, compared to natural gas, at fuel price projections and design/cost premises for a project timing in the mid-1990s. 7 figs., 3 tabs

  10. Accident alarm equipment for steam generator, especially liquid sodium heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Jung, J.; Banovec, J.

    1982-01-01

    The alarm equipment consists of a system of sensors mounted onto the steam generator and its accessories. Each of the sensors is used for a different accident characteristic, such as the flow of sodium, the acoustic spectrum, the concentration of hydrogen in sodium. The system of sensors is connected to the common accident alarm system. The equipment will not issue the alarm signal if it receives a message from only one sensor, only when the message is confirmed from other sensors. This excludes false alarm. (M.D.)

  11. Three Mile Island Nuclear Station steam generator chemical cleaning

    International Nuclear Information System (INIS)

    Hansen, C.A.

    1992-01-01

    The Three Mile Island-1 steam generators were chemically cleaned in 1991 by the B and W Nuclear Service Co. (BWNS). This secondary side cleaning was accomplished through application of the EPRI/SGOG (Electric Power Research Institute - Steam Generator Owners Group) chemical cleaning iron removal process, followed by sludge lancing. BWNS also performed on-line corrosion monitoring. Corrosion of key steam generator materials was low, and well within established limits. Liquid waste, subsequently processed by BWNS was less than expected. 7 tabs

  12. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  13. Secondary coolant circuit operation tests: steam generator feedwater supply

    International Nuclear Information System (INIS)

    Beroux, M.

    1985-01-01

    No one important accident occurred during the start-up tests of the 1300MWe P4 series, concerning the feedwater system of steam generators (SG). This communication comments on some incidents, that the tests allowed to detect very soon and which had no consequences on the operation of units: 1) Water hammer in feedwater tubes, and incidents met in the emergency steam generator water supply circuit. The technological differences between SG 900 and 1300 are pointed out, and the measures taken to prevent this problem are presented. 2) Incidents met on the emergency feedwater supply circuit of steam generators; mechanical or functional modifications involved by these incidents [fr

  14. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  15. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  16. Influence of steam generator tube ruptures during semiscale loss-of-coolant experiments

    International Nuclear Information System (INIS)

    Cozzuol, J.M.; Larson, T.K.

    1978-01-01

    Examination of the U-tubes in the steam generators of some large commercial pressurized water reactors (PWR) has revealed the existence of leakage and in some cases structural weakening of the tubes. This structural weakening enhances the possibility of tubes rupturing during a hypothesized loss-of-coolant accident (LOCA). Considerable interest has been shown in the analysis of tube ruptures concurrent with a hypothesized LOCA since the presence of tube ruptures has the potential to influence the system thermal-hydraulic response and could foreseeably result in a more severe core thermal behavior than might otherwise occur. To experimentally investigate the influence of steam generator tube ruptures on the thermal-hydraulic response of PWR type system, a series of experiments was conducted in the Semiscale Mod-1 system by EG and G Idaho, Inc., for the U.S. Nuclear Regulatory Commission and the Department of Energy. The primary objective of the experiments was to obtain data which could be used to evaluate the influence of the simulated tube ruptures on the system and core thermal-hydraulic response for a range of tube ruptures that was expected to provide the potential for high cladding temperatures in the Semiscale facility. The experiments were conducted assuming a variety in the number of tubes ruptured during large break loss-of-coolant conditions. The number of experiments conducted permitted determination of the range of tube ruptures for which high peak cladding temperatures could result in the Semiscale Mod-1 system. The paper contains a description of the Semiscale Mod-1 system and a discussion of the steam generator tube rupture tests conducted. The experimental results from the test series and the thermal-hydraulic phenomena found to influence the core thermal response during the experiments are discussed

  17. CATHENA simulations of steam generator tube rupture

    International Nuclear Information System (INIS)

    Abdul-Razzak, A.; Lin, M.R.; Wright, A.C.D.

    1997-01-01

    The CATHENA thermalhydraulic computer code was used to simulate various scenarios following a CANDU 9 steam generator tube rupture (SGTR) event. The analysis included cases with class IV power and emergency core cooling system (ECCS) available and other cases with subsequent loss of class IV power (LCIVP) or impairment of ECCS injection. Two main approaches were followed in the analysis of each case. In the first approach, D 2 O feed was credited to provide conservative data for input to radionuclide release and dose calculations. Also operator actions are credited. The other approach is designed to give conservative predictions with respect to the acceptance criteria of fuel and fuel channel integrity and to prove that in case of such event, the operator will have enough time to mitigate the consequences. This is done by not crediting makeup for the inventory loss and relying on the automatic operation of safety systems. The analysis of the cases of the first approach provided the required data for radionuclide release and dose calculations and gave a good insight into the required sequence of operator timely actions to mitigate the consequences of such event. On the other hand, the cases of the second approach confirmed compliance with regulatory requirements for pressure tube and fuel integrity. The runs with ECCS available, showed the ECCS injection is effective in filling and cooling the core and that regulatory requirement's for fuel and channel integrity are met. In the event of ECCS impairment, the earliest indication of late fuel heat-up is late enough to provide the operator with an adequate time to act in mitigating the consequences of this event. (author)

  18. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D.R.; Majumdar, S.; Kupperman, D.S.; Bakhtiari, S.; Shack, W.J.

    2002-01-01

    Industry efforts have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, stress corrosions cracking (SCC) and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding, there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by 'plug or repair on detection' because current NDE techniques for characterization of flaws and the knowledge of SCC crack growth rates are not accurate enough to permit continued operation. Replacement generators with improved designs and materials have performed well to date, but previous experience with the appearance of some types of SCC in Alloy 600 after 10 years or more of operation and laboratory results suggest additional understanding of corrosion performance of these materials is needed. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators. (author)

  19. Correlation of Steam Generator Mixing Parameters for Severe Accident Hot-Leg Natural Circulation

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Yehong; Guentay, Salih [Paul Scherrer Institut, Villigen PSI, CH-5232 (Switzerland)

    2008-07-01

    Steam generator inlet plenum mixing phenomenon with hot-leg counter-current natural circulation during a PWR station blackout severe accident is one of the important processes governing which component will fail first as a result of thermal challenge from the circulating gas with high temperature and pressure. Since steam generator tube failure represents bypass release of fission product from the reactor to environment, study of inlet plenum mixing parameters is important to risk analysis. Probability distribution functions of individual mixing parameter should be obtained from experiments or calculated by analysis. In order to perform sensitivity studies of the synergetic effects of all mixing parameters on the severe accident-induced steam generator tube failure, the distribution and correlation of these mixing parameters must be known to remove undue conservatism in thermal-hydraulic calculations. This paper discusses physical laws governing three mixing parameters in a steady state and setups the correlation among these mixing parameters. The correlation is then applied to obtain the distribution of one of the mixing parameters that has not been given in the previous CFD analysis. Using the distributions and considering the inter-dependence of the three mixing parameters, three sensitivity cases enveloping the mixing parameter uncertainties are recommended for the plant analysis. (authors)

  20. Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

    Energy Technology Data Exchange (ETDEWEB)

    Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois [EDF R and D, Materials and Mechanics of Components Department, 77818 Moret-sur-Loing (France); Bouvier, Odile de [EDF Nuclear Engineering Division, Centre d' Expertise et d' Inspection dans les Domaines de la Realisation et de l' Exploitation, 93206 Saint Denis (France)

    2004-07-01

    Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

  1. Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Diercks, D.R. [Argonne National Lab., IL (United States)

    1997-02-01

    The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

  2. Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

    International Nuclear Information System (INIS)

    Diercks, D.R.

    1997-02-01

    The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

  3. Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

    International Nuclear Information System (INIS)

    Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois; Bouvier, Odile de

    2004-01-01

    Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

  4. A State of the Art Report on Wear Damage of Steam Generator Tubes

    International Nuclear Information System (INIS)

    Lim, Yun Soo; Kim, Joung Soo; Kim, Hong Pyo; Hwang, Seong Sik; Jung, Man Kyo

    2004-10-01

    The recent status on wear damage of steam generator tubes caused by flow-induced vibration was investigated, and the criteria for structural integrity evaluation of the wear-damaged tubes were reviewed. It was surveyed how the wear damage of tubes could be affected by main parameters, such as, materials properties and their combination, impact load and vibration amplitude/frequency, contact areas and diametral clearance between the tube and tube support plate, wear test duration, and test temperature. Finally, corrosive wear, which means the combined action of corrosion and wear simultaneously, was also surveyed in this report. There has been only a few works concerned on the wear damage of steam generator tubes in Korea, compared with the leading foreign research institutes. Especially, the experience related to the wear characteristics of Alloy 690, which has become a replacement material for Alloy 600 as steam generator tubes, is far from satisfactory. Systematic studies, therefore, concerned with structural integrity of tubes as well as improvement of were resistance of Alloy 690 in the PWR environment are needed

  5. Decontamination of steam generators at Loviisa NPS - The decision making and the results

    International Nuclear Information System (INIS)

    Wahlstroem, Bjoern G.

    1984-01-01

    In 1980, during the annual inspections at Loviisa 1, 440 MWe PWR unit, some minor faults in the welding seams of the water chambers in two of the six steam generators were indicated. This led to enlarged inspection work and to thousands of working hours inside the steam generators. The plant had been three years in operation, so the dose rates in the steam generators were rather high. In this case it turned out, that a formal radiation protection optimization procedure would not give the answer on how to go ahead, as there were several practical and psychological factors influencing the decision making process. Anyhow, the result was that a decontamination apparatus was urgently planned and constructed, and advice on tested decontamination chemicals was received from the plant supplier. Using the decontamination machine with alternating basic and acid solutions, a decontamination factor of DF = 300 was reached, and the repair work could be performed without any restrictions on working time. This paper points out some limiting factors in the decision making process and describes the decontamination equipment, the decontamination solutions and the programme. The cost per saved collective dose unit is also calculated. (author)

  6. Study of tritium permeation through Peach Bottom Steam Generator tubes

    International Nuclear Information System (INIS)

    Yang, L.; Baugh, W.A.; Baldwin, N.L.

    1977-06-01

    The report describes the equipment developed, samples tested, procedures used, and results obtained in the tritium permeation tests conducted on steam generator tubing samples which were removed from the Peach Bottom Unit No. 1 reactor

  7. Improvements during fabrication of the Spanish steam generators

    International Nuclear Information System (INIS)

    Alvarez Miranda, A.

    1994-01-01

    The ENSA company is manufacturing the tubes of the steam generator in NP Asco 1. The improvements of fabrication and production are broken down into 3 chapters: - Mechanizing process - Welding process - Clean area activities

  8. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [Skoda Company, Prague (Switzerland); Doubek, M. [Czech Technical Univ., Prague (Switzerland)

    1995-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  9. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.)

  10. Inverted Steam Generators for Sodium Cooled Fast Reactors

    International Nuclear Information System (INIS)

    Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

    2013-01-01

    Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

  11. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O [Skoda Company, Prague (Switzerland); Doubek, M [Czech Technical Univ., Prague (Switzerland)

    1996-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  12. Chemical-cleaning process evaluation: Westinghouse steam generators. Final report

    International Nuclear Information System (INIS)

    Cleary, W.F.; Gockley, G.B.

    1983-04-01

    The Steam Generator Owners Group (SGOG)/Electric Power Research Institute (EPRI) Steam Generator Secondary Side Chemical Cleaning Program, under develpment since 1978, has resulted in a generic process for the removal of accumulated corrosion products and tube deposits in the tube support plate crevices. The SGOG/EPRI Project S150-3 was established to obtain an evaluation of the generic process in regard to its applicability to Westinghouse steam generators. The results of the evaluation form the basis for recommendations for transferring the generic process to a plant specific application and identify chemical cleaning corrosion guidelines for the materials in Westinghouse Steam Generators. The results of the evaluation, recommendations for plant-specific applications and corrosion guidelines for chemical cleaning are presented in this report

  13. Nuclear steam generator sludge lance method and apparatus

    International Nuclear Information System (INIS)

    Shirey, R.A.; Murray, D.E.

    1991-01-01

    This paper describes a sludge lancing system for removing sludge deposits from an interior region of a steam generator. It comprises: a peripheral fluid injection means for injecting a fluid at a high pressure about a periphery of the steam generator, the peripheral fluid injection means comprising at least one elongated fluid conduit, at least one injection nozzle and a joint positioned at a predetermined point along the elongated fluid conduit for permitting the peripheral fluid injection means to bend to a predetermined angle at the joint within the steam generator; a reciprocable fluid injection means for injecting a fluid at a high pressure toward the sludge deposits and dislodging the sludge deposits; and a supporting means positioned within the interior of the steam generator for supporting the reciprocable fluid injection means throughout the reciprocation of the reciprocable fluid injection means

  14. Improvements in steam cycle electric power generating plants

    International Nuclear Information System (INIS)

    Bienvenu, Claude.

    1973-01-01

    The invention relates to a steam cycle electric energy generating plants of the type comprising a fossil or nuclear fuel boiler for generating steam and a turbo alternator group, the turbine of which is fed by the boiler steam. The improvement is characterized in that use is made of a second energy generating group in which a fluid (e.g. ammoniac) undergoes a condensation cycle the heat source of said cycle being obtained through a direct or indirect heat exchange with a portion of the boiler generated steam whereby it is possible without overloading the turbo-alternator group, to accomodate any increase of the boiler power resulting from the use of another fuel while maintaining a maximum energy output. This can be applied to electric power stations [fr

  15. Modular sludge collection system for a nuclear steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.; Bein, J.D.; Powasaki, F.S.

    1986-01-01

    A sludge collection system is described for a vertically oriented nuclear steam generator wherein vapors produced in the steam generator pass through means for separating entrained liquid from the vapor prior to the vapor being discharged from the steam generator. The sludge collection system comprises: an upwardly open chamber for collecting the separated liquid and feedwater entering the steam generator; upwardly open sludge collecting containers positioned within the chamber, wherein each of the containers includes a top rim encompassing an opening leading to the interior of each container; generally flat, perforated covers, each of the covers being positioned over one of the openings such that a gap is formed between the cover and the adjacent top rim; sludge agitating means on at least one of the containers; and sludge removal means on at least one of the containers

  16. Evaluation of Oconee steam-generator debris. Final report

    International Nuclear Information System (INIS)

    Rigdon, M.A.; Rubright, M.M.; Sarver, L.W.

    1981-10-01

    Pieces of debris were observed near damaged tubes at the 14th support plate elevation in the Oconee 1-B steam generator. A project was initiated to evaluate the physical and chemical nature of the debris, to identify its source, and to determine its role in tube damage at this elevation. Various laboratory techniques were used to characterize several debris and mill scale samples. Data from these samples were then compared with each other and with literature data. It was concluded that seven of eight debris samples were probably formed in the steam generator. Six of these samples were probably formed by high temperature aqueous corrosion early in the life of the steam generator. The seventh sample was probably formed by the deposition and spalling of magnetite on the Inconel steam generator tubes. None of the debris samples resembled any of the mill scale samples

  17. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  18. Overview of the United States steam generator development programs

    Energy Technology Data Exchange (ETDEWEB)

    Kaspar, P W; Lowe, P A

    1975-07-01

    The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

  19. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  20. Dynamic and control of a once through steam generator

    International Nuclear Information System (INIS)

    Gomes, Arivaldo Vicente

    1979-01-01

    This paper presents a non linear distributed parameter model for the dynamics and feedback control of a large countercurrent heat exchanger used as a once through steam generator for a breeder reactor power plant. A convergent, implicit method has been developed to solve simultaneously the equations of conservation of mass, momentum and energy. The model, applicable to heat exchanger systems in general, has been used specifically to study the performance of a once-through steam generator with respect to its load following ability and stability of throttle steam temperature and pressure. (author)