Electropolishing of replacement steam generator channel heads at Millstone-2 PWR

International Nuclear Information System (INIS)

Hudson, M.J.B.; Raney, H.; Raney, D.; Spalaris, C.N.

1992-07-01

A field application of EPRI-developed steam generator electropolishing technique was performed at Millstone-2 PWR. The process was qualified under previous programs on a laboratory scale, but it was thought appropriate to scale up application to full size components. Replacement of steam generators at Millstone-2 provided a unique opportunity to demonstrate that electropolishing can be applied safely and at a cost which was judged to be recoverable after a small number of fuel cycles. The project, preparation, electropolishing and cleanup, was completed at the reactor site in 25 working days. An alternate, less costly electrolyte solution was qualified for use in future applications

Probe for detection of denting in PWR steam generator tubes

International Nuclear Information System (INIS)

Gerardin, J.P.; Germain, J.L.; Nio, J.C.

1994-07-01

In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ''denting''). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs

Numerical simulation of thermohydraulic behavior of the steam generator of PWR type reactor

International Nuclear Information System (INIS)

Braga, C.V.M.; Carajilescov, P.

1981-01-01

Generally, 'U' tube steam generators with natural internal recirculation are used in PWR power stations. A thermalhydraulic model is developed for simulation of such components, in steady state. The flow of the secondary cycle fluid is divided in two parts individually homogeneous, allowing for heat and mass exchange between them. The secondary pressure is determined by defining the moisture of the vapor that feeds the turbine. This model is applied to the Angra II steam generator, operating in nominal conditions and with tubing partially plugged. (Author) [pt

Operating experience with steam generator water chemistry in Japanese PWR plants

International Nuclear Information System (INIS)

Onimura, K.; Hattori, T.

1991-01-01

Since the first PWR plant in Japan started its commercial operation in 1970, seventeen plants are operating as of the end of 1990. First three units initially applied phosphate treatment as secondary water chemistry control and then changed to all volatile treatment (AVT) due to phosphate induced wastage of steam generator tubing. The other fourteen units operate exclusively under AVT. In Japan, several corrosion phenomena of steam generator tubing, resulted from secondary water chemistry, have been experienced, but occurrence of those phenomena has decreased by means of improvement on impurity management, boric acid treatment and high hydrazine operation. Recently secondary water chemistry in Japanese plants are well maintained in every stage of operation. This paper introduces brief summary of the present status of steam generators and secondary water chemistry in Japan and ongoing activities of investigation for future improvement of reliability of steam generator. History and present status of secondary water chemistry in Japanese PWRs were introduced. In order to get improved water chemistry, the integrity of secondary system equipments is essential and the improvement in water chemistry has been achieved with the improvement in equipments and their usage. As a result of those efforts, present status of secondary water is excellent. However, further development for crevice chemistry monitoring technique and an advanced water chemistry data management system is desired for the purpose of future improvement of reliability of steam generator

Piping hydrodynamic loads for a PWR power up-rate with steam generator replacement

International Nuclear Information System (INIS)

Julie M Jarvis; Allen T Vieira; James M Gilmer

2005-01-01

Full text of publication follows: Pipe break hydrodynamic loads are calculated for various systems in a PWR for a Power Up-rate (PUR) with a Steam Generator Replacement (SGR). PUR with SGR can change the system pressures, mass flowrates and pipe routing/configuration. These changes can alter the steam generator piping steam/water hammer loads. This paper discusses the need to benchmark against the original design basis, the use of different modeling techniques, and lessons learned. Benchmarking for licensing in the United States is vital in consideration of 10CFR50.59 and other licensing and safety issues. RELAP5 and its force post-processor R5FORCE are used to model the transient loads for various piping systems such as main feedwater and blowdown systems. Other modeling applications, including the Bechtel GAFT program, are used to evaluate loadings in the main steam piping. Forces are calculated for main steam turbine stop valve closure, feedwater pipe breaks and subsequent check valve slam, and blowdown isolation valve closure. These PUR/SGR forces are compared with the original design basis forces. Modeling techniques discussed include proper valve closure modeling, sonic velocity changes due to pipe material changes, and two phase flow effects. Lessons learned based on analyses done for several PWR PUR with SGR are presented. Lessons learned from these analyses include choosing the optimal replacement piping size and routing to improve system performance without resulting in excessive piping loads. (authors)

Experimental study of single- and two-phase flow fields around PWR steam generator tube support plates

International Nuclear Information System (INIS)

Bates, J.M.; Stewart, C.W.

1979-08-01

Laser-Doppler anemometry (LDA) was used to measure local mean axial velocities and turbulence intnsities at selected locations within a study model dimensionally protypic of an existing PWR steam generator design. The model tube bundle with support plate was installed in a special flow housing that formed part of an isothermal recirculating water flow loop. Flow conditions for this experiment were intended to simulate only typical single-phase flow velocities and were not an attempt to completely model actual steam generator, boiling, two-phase flow conditions. The measurements were performed in water at approximately 85 0 F with test section average velocities of approximately 0.55 and 1.1 fps. These conditions corresponded to Reynolds numbers of approximately 7,000 and approximately 14,000, respectively. Normalized velocity and turbulence intensity ratios are graphically reported. Additional qualitative, photographic investigations of air-water two-phase flows in a PWR steam generator study model were also performed

PWR steam generator chemical cleaning. Phase I: solvent and process development. Volume II

International Nuclear Information System (INIS)

Larrick, A.P.; Paasch, R.A.; Hall, T.M.; Schneidmiller, D.

1979-01-01

A program to demonstrate chemical cleaning methods for removing magnetite corrosion products from the annuli between steam generator tubes and the tube support plates in vertical U-tube steam generators is described. These corrosion products have caused steam generator tube ''denting'' and in some cases have caused tube failures and support plate cracking in several PWR generating plants. Laboratory studies were performed to develop a chemical cleaning solvent and application process for demonstration cleaning of the Indian Point Unit 2 steam generators. The chemical cleaning solvent and application process were successfully pilot-tested by cleaning the secondary side of one of the Indian Point Unit 1 steam generators. Although the Indian Point Unit 1 steam generators do not have a tube denting problem, the pilot test provided for testing of the solvent and process using much of the same equipment and facilities that would be used for the Indian Point Unit 2 demonstration cleaning. The chemical solvent selected for the pilot test was an inhibited 3% citric acid-3% ascorbic acid solution. The application process, injection into the steam generator through the boiler blowdown system and agitation by nitrogen sparging, was tested in a nuclear environment and with corrosion products formed during years of steam generator operation at power. The test demonstrated that the magnetite corrosion products in simulated tube-to-tube support plate annuli can be removed by chemical cleaning; that corrosion resulting from the cleaning is not excessive; and that steam generator cleaning can be accomplished with acceptable levels of radiation exposure to personnel

Steam generator tube rupture risk impact on design and operation of French PWR plants

International Nuclear Information System (INIS)

Depond, G.; Sureau, H.

1984-01-01

The experience of steam generator tube leaks incidents in PWR plants has resulted in an increase of EDF analysis leading to improvements in design and post-accidental operation for new projects and operating plants. The accident consequences are minimized for each of the NSSS three barriers: first barrier: safeguard systems design and operating procedures relying upon core safety allow to maintain a low level of primary radioactivity, second barrier: steam generator design and periodic inspection allow to reduce tube ruptures risks and third barrier: atmospheric releases are reduced as a result of optimal recovery procedures, detection improvements and atmospheric steam valves design improvements. (orig.)

Makeup water system performance and impact on PWR steam generator corrosion

International Nuclear Information System (INIS)

Bell, M.J.; Sawocha, S.G.; Smith, L.A.

1984-01-01

The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

An homogeneous model of steam generator to simulate operational transiento and accidents in PWR nuclear power plants

International Nuclear Information System (INIS)

Souza, A.L. de.

1981-07-01

GEVAP - A digital computer code was developed to simulate the thermodynamic transient behaviour of steam generators. The steam generator is divided in heating sections. In each section, the conservation equations of mass and energy are integrated numerically, using a predictor-corrector method. As good reslts where obtained, as compared to transients simulated using more detainled codes, it is concluded that GEVAP can be included as the steam generator module of a more complete systems simulation code for PWR's. (E.G.) [pt

Theoretical-experimental modelling of the momentum equation for PWR reactor steam generators

International Nuclear Information System (INIS)

Rodrigues, L.A.H.

1994-01-01

A mathematical model in steady-state conditions of the momentum equation at the secondary side of a vertical U-tube steam generator with recirculation is presented. The U-tube test section was the 150 bar - Circuito Termoidraulico Experimental - CTE-150. This facility is a Experimental Thermal-hydraulic Circuit and operates at the same conditions (pressure and temperature) of a typical PWR reactor. A comparison between the Homogeneous and Separate Flow models was done. those models were verified and compared with experimental data for several operational conditions. The results show that the model fits very well the experimental data and seems to be appropriate to study water recirculation of a steam generator secondary side. (author)

The casebook of technical presentation on a steam generator

International Nuclear Information System (INIS)

1986-05-01

This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

Experimental investigation of reflux condensation heat transfer in PWR steam generator tubes in the presence of noncondensible gases

Energy Technology Data Exchange (ETDEWEB)

Vierow, Karen; Wu, Tiejun [Purdue Univ., West Lafayette (United States); Nagae, Takashi [Institute of Nuclear Safety System, Tokyo (Japan)

2003-07-01

Under certain circumstances in a Pressurized Water Reactor (PWR), the coolant system may be in a partially drained state and reflux condensation in the steam generator U-tubes can be the major heat removal mechanism. Noncondensable gases may be present and would degrade the heat transfer rate. If heat removal rates are insufficient, this situation could lead to core boil-off, fuel rod heatup, and eventually core damage. The Institute of Nuclear Safety System, Inc. (INSS) and the Nuclear Heat Transfer Systems Laboratory at Purdue University have begun a cooperative research program to investigate the effectiveness of reflux condensation in PWR steam generator U-tubes in the presence of noncondensable gases. The final objectives are to provide local heat transfer data for development of methods to analyze reflux condensation in PWR steam generator U-tubes and to investigate the potential for flooding. Key features of the experimental data reported herein are that they are local data under laminar steam/gas mixture and condensate film flow and they are taken from a test section with dimensions similar to an actual steam generator tube. Steady state data were obtained under various steam and air inlet flow rates and pressures. The data show the significant degrading effect of noncondensable gas on heat transfer coefficients. From the data, correlations for the reflux condensation local heat transfer coefficient and the local Nusselt number under laminar conditions were derived. These experiments are providing essential and unique fundamental data for development of methods to analyze reflux condensation.

Advanced technologies on steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

1997-12-31

The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

Advanced technologies on steam generators

Energy Technology Data Exchange (ETDEWEB)

Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

1998-12-31

The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

Steam generator tube failures

International Nuclear Information System (INIS)

MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

1996-04-01

A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

Non linear identification applied to PWR steam generators

International Nuclear Information System (INIS)

Poncet, B.

1982-11-01

For the precise industrial purpose of PWR nuclear power plant steam generator water level control, a natural method is developed where classical techniques seem not to be efficient enough. From this essentially non-linear practical problem, an input-output identification of dynamic systems is proposed. Through Homodynamic Systems, characterized by a regularity property which can be found in most industrial processes with balance set, state form realizations are built, which resolve the exact joining of local dynamic behaviors, in both discrete and continuous time cases, avoiding any load parameter. Specifically non-linear modelling analytical means, which have no influence on local joined behaviors, are also pointed out. Non-linear autoregressive realizations allow us to perform indirect adaptive control under constraint of an admissible given dynamic family [fr

Signal validation and failure correction algorithms for PWR steam generator feedwater control

International Nuclear Information System (INIS)

Nasrallah, C.N.; Graham, K.F.

1986-01-01

A critical contributor to the reliability of a nuclear power plant is the reliability of the control systems which maintain plant operating parameters within desired limits. The most difficult system to control in a PWR nuclear power plant and the one which causes the most reactor trips is the control of the feedwater flow to the steam generators. The level in the steam generator must be held within relatively narrow limits, with reactor trips set for both too high and too low a level. The steam generator level is inherently unstable in that it is an open integrator of feedwater flow steam flow mismatch. The steam generator feedwater control system relies on sensed variables in order to generate the appropriate feedwater valve control signal. In current systems, each of these sensed variables comes from a single sensor which may be a separate control sensor or one of the redundant protection sensors that is manually selected by the operator. In case this single signal is false, either due to sensor malfunction or due to a test signal being substituted during periodic test and maintenance, the control system will generate a wrong control signal to the feedwater control valve. This will initiate a steam generator level upset. The solution to this problem is for the control system to sense a given variable with more than one redundant sensor. Normally there are three or four sensors for each variable monitored by the reactor protection system. The techniques discussed allow the control system to compare these redundant sensor signals and generate a validated signal for each measured variable that is insensitive to false signals

Theoretic analysis for gravity separation of water droplets in PWR steam generator

International Nuclear Information System (INIS)

Liu Shixun

1995-10-01

Gravity separation space of water droplets in the PWR steam generator is one of three important separating mechanisms and provides a link between primary (vane) separator and chevron dryer. The design of steam generator should not only have highly efficient and compact separator and dryer, but also an adequate height of gravity separation space. Too short a gravity separation space will not sufficiently separate the moisture and adversely affect the performance of the dryer; too long a gravity separation space will add additional costs for steam generator and nuclear island installation. The droplet entrainment in the process of gravity separation space was theoretically studied and droplet trajectory was analytically modelled. A general expression for the height required by gravity separation, diameter and velocity of those droplets carried over was also obtained. In the analysis, the slip between two phases was considered and a combined term of diameter and viscosity was introduced. The modelling can provide a theoretical basis for determining the height of the gravity separation space. (2 refs., 2 figs.)

Evaluation of hideout return data from U.S. PWR steam generators

International Nuclear Information System (INIS)

Connor, W.M.; Richards, J.E.

1988-01-01

Since the middle to late 1970's, dramatic reductions in the quantities of impurities in the bulkwater of PWR steam generators have been made by U.S. utilities. Today most utilities operate at full power with impurity concentrations in the steam generator blowdown in the low ppb range, well within existing industry guideline control limits. Despite these efforts, some of these same utilities have subsequently encountered secondary side stress corrosion cracking (SCC) and intergranular attack (IGA) of steam generator tubing within deep tubesheet crevices and more recently at tube support intersections. It must, therefore, be concluded that either continuous low level input of contaminants within existing guideline limits, or intermittent short duration input, undetected by either current sampling and analysis techniques or procedures, are permitting ingress of corrosive impurity species which subsequently concentrate in flow-occluded regions to produce localized tube corrosion. To better understand both the quantity and composition of accumulated impurity species, more and more utilities, even those who have not experienced any steam generator corrosion, have begun to perform rigorous sampling and analysis evaluations of returning chemical contaminants each time the units are brought off-line. This paper will show examples of how these data are being used by U.S. industry to gain valuable information about accumulated contaminant inventories, to make cycle-to-cycle and plant-to-plant comparisons, and to develop plant specific actions to promote maximum contaminant removal. (author)

Steam generator tube integrity program. Phase I report

International Nuclear Information System (INIS)

Alzheimer, J.M.; Clark, R.A.; Morris, C.J.; Vagins, M.

1979-09-01

The results are presented of the pressure tests performed as part of Phase I of the Steam Generator Tube Integrity (SGTI) program at Battelle Pacific Northwest Laboratory. These tests were performed to establish margin-to-failure predictions for mechanically defected Pressurized Water Reactor (PWR) steam generator tubing under operating and accident conditions. Defect geometries tested were selected because they simulate known or expected defects in PWR steam generators. These defect geometries are Electric Discharge Machining (EDM) slots, elliptical wastage, elliptical wastage plus through-wall slot, uniform thinning, denting, denting plus uniform thinning, and denting plus elliptical wastage. All defects were placed in tubing representative of that currently used in PWR steam generators

VAMCIS, a new measuring channel for continuous monitoring of leak rates inside PWR steam generators

International Nuclear Information System (INIS)

Champion, G.; Dubail, A.; Lefevre, F.

1988-01-01

In order to assess the primary to secondary leakage, radioactive isotopes, formed in the primary coolant as a result of fission or neutron capture, are usually monitored in the pressurized water reactor (PWR) secondary coolant. Conventional methods mainly based on the detection of 133 Xe, tritium, and 41 Ar are widely used on French Electricite de France (EdF) PWRs. Some years ago, it appeared necessary to improve both leak rate assessments and steam generator tube rupture (SGTR) detection. A volumetric activity measuring channel inside steam (VAMCIS) has been developed for this purpose. The SGTR that occurred at the North Anna PWR has focused the attention of safety authorities on this new measuring channel. It is planned to implement VAMCIS at North Anna in order to check the leak rate variations more accurately

Modeling local chemistry in PWR steam generator crevices

International Nuclear Information System (INIS)

Millett, P.J.

1997-01-01

Over the past two decades steam generator corrosion damage has been a major cost impact to PWR owners. Crevices and occluded regions create thermal-hydraulic conditions where aggressive impurities can become highly concentrated, promoting localized corrosion of the tubing and support structure materials. The type of corrosion varies depending on the local conditions, with stress corrosion cracking being the phenomenon of most current concern. A major goal of the EPRI research in this area has been to develop models of the concentration process and resulting crevice chemistry conditions. These models may then be used to predict crevice chemistry based on knowledge of bulk chemistry, thereby allowing the operator to control corrosion damage. Rigorous deterministic models have not yet been developed; however, empirical approaches have shown promise and are reflected in current versions of the industry-developed secondary water chemistry guidelines

Preliminary assessment of PWR Steam Generator modelling in RELAP5/MOD3

International Nuclear Information System (INIS)

Preece, R.J.; Putney, J.M.

1993-07-01

A preliminary assessment of Steam Generator (SG) modelling in the PWR thermal-hydraulic code RELAP5/MOD3 is presented. The study is based on calculations against a series of steady-state commissioning tests carried out on the Wolf Creek PWR over a range of load conditions. Data from the tests are used to assess the modelling of primary to secondary side heat transfer and, in particular, to examine the effect of reverting to the standard form of the Chen heat transfer correlation in place of the modified form applied in RELAP5/MOD2. Comparisons between the two versions of the code are also used to show how the new interphase drag model in RELAP5/MOD3 affects the calculation of SG liquid inventory and the void fraction profile in the riser

Worldwide assessment of steam-generator problems in pressurized-water-reactor nuclear power plants

International Nuclear Information System (INIS)

Woo, H.H.; Lu, S.C.

1981-01-01

Objective is to assess the reliability of steam generators of pressurized water reactor (PWR) power plants in the United States and abroad. The assessment is based on operation experience of both domestic and foreign PWR plants. The approach taken is to collect and review papers and reports available from the literature as well as information obtained by contacting research institutes both here and abroad. This report presents the results of the assessment. It contains a general background of PWR plant operations, plant types, and materials used in PWR plants. A review of the worldwide distribution of PWR plants is also given. The report describes in detail the degradation problems discovered in PWR steam generators: their causes, their impacts on the performance of steam generators, and the actions to mitigate and avoid them. One chapter is devoted to operating experience of PWR steam generators in foreign countries. Another discusses the improvements in future steam generator design

Steam generators, turbines, and condensers. Volume six

International Nuclear Information System (INIS)

Anon.

1986-01-01

Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

Design and performance of BWC replacement steam generators for PWR systems

International Nuclear Information System (INIS)

Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W.

1998-01-01

In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100% tube integrity following

Simulating the steam generator and the pressurizer of a PWR nuclear power plant

International Nuclear Information System (INIS)

De Greef, J.F.

1985-01-01

In a PWR nuclear power plant, considered as a power generating device, the steam generator as a subset plays an important role in the generation process, whereas the pressurizer rather acts as a control device for security purposes. Nevertheless, from a thermodynamical point of view, the two subsets behave basically in the same way, so that a common set of basic equations may be suggested to develop for each the proper mathematical simulation model. In this paper the generation of this common set of basic equations is described, from which a specific model for each device is derived. A numerical illustration of the behaviour of the two devices for typical inputs to the derived simulation model is pictured. (author)

US PWR steam generator management: An overview

International Nuclear Information System (INIS)

Welty, C.S. Jr.

1997-01-01

This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

Electrochemical measurements in PWR steam generators to follow crevice chemistry

International Nuclear Information System (INIS)

Feron, D.

1991-01-01

In PWR steam generator crevices, the evolution of chemistry is important for the understanding of corrosion phenomena. Electrochemical measurements have been performed in high temperature simulated crevice environments in order to follow hideout processes and remedial actions (on-line addition of boric acid). Reported tests have been conducted with model boilers of AJAX facilities. Eccentric and concentric tube support plate crevices have been instrumented with platinum electrodes. Electrochemical measurements have been collected when model boiler was under nominal conditions (primary temperature: 335 deg C, secondary temperature: 280 deg C). They include Electrochemical Impedance Spectroscopy (EIS) and potential measurements: with EIS, sodium and boric acid hideouts have been detected and followed. Potential measurements have been performed in an attempt to measure crevice PH evolution

Application of the perturbation theory-differential formalism-for sensitivity analysis in steam generators of PWR type nuclear power plants

International Nuclear Information System (INIS)

Sanders, R.M.G.; Andrade Lima, F.R. de; Alvim, A.C.M.

1987-06-01

An homogeneous model which simulates the stationary behavior of steam generators of PWR type reactors and uses the differential formalism of perturbation theory for analysing sensibility of linear and non-linear responses, is presented. The PERGEVAP computer code to calculate the temperature distribution in the steam generator and associated importance function, is developed. The code also evaluates effects of the thermohydraulic parameter variation on selected functionals. The obtained results are compared with results obtained by GEVAP computer code . (M.C.K.) [pt

PWR steam generators tube integrity: plugging criteria for PWSCC in roll transition zone

International Nuclear Information System (INIS)

Mattar Neto, Miguel; Cruz, Julio R.B.

1999-01-01

One of the most important causes for tube plugging in PWR (Pressurized Water Reactor) steam generators is the degradation mechanism called Primary Water Stress Corrosion Cracking (PWSCC) in roll transition zone (RTZ) near the tubesheet, mainly for Alloy 600 tubes. To avoid an excessive tube plugging, alternative criteria have been developed based on an approach that consists in withdrawing from service any tube containing a defect for which there is a high probability of a critical size under accident conditions to be reached during next operation cycle. Predictions of the number of tubes to be plugged can be done aiming at preventive maintenance and tube repair, and even a steam generator replacement, without a large and non-planned plant outage. This work presents important aspects related to tube plugging criteria for PWSCC in RTZ based on the risk of break after a leak detection. Calculations of allowable crack length and allowable leak rate for a particular situation are also shown. (author)

Design and performance of BWC replacement steam generators for PWR systems

Energy Technology Data Exchange (ETDEWEB)

Klarner, R.; Steinmoeller, F.; Millman, J.; Schneider, W. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

1998-07-01

In recent years, Babcock and Wilcox Canada (BWC) has provided a number of PWR Replacement Steam Generators (RSGS) to replace units that had experienced extensive Alloy 600 tube degradation. BWC RSG units are in operation at Northeast Utilities' Millstone Unit 2, Rochester Gas and Electric's Ginna Station, Duke Energy's Catawba Unit 1, McGuire Unit 1 and 2, Florida Power and Light's St. Lucie Unit 1 and Commonwealth Edison's Byron 1 Station. Extensive start-up performance characteristics have been obtained for Millstone 2, Ginna, McGuire 1, and Catawba 1 RSGS. The Millstone 2, Ginna and Catawba 1 RSGs have also undergone extensive inspections following their first cycle of operation. The design and start-up performance characteristics of these RSGs are presented. The BWC Replacement Steam generators were designed to fit the existing envelope of pressure boundary dimensions to ensure licensability and integration into the Nuclear Steam Supply System. The RSGs were provided with a tube bundle of Alloy 690TT tubing, sized to match or exceed the original steam generator (OSG) thermal performance including provision for the reduced thermal conductivity of Alloy 690 relative to Alloy 600. The RSG tube bundle configurations provide a higher circulation design relative to the OSG, and feature corrosion resistant lattice grid and U-bend tube supports which provide effective anti-vibration support. The tube bundle supports accommodate relatively unobstructed flow and allow unrestrained structural interactions during thermal transients. Efficient steam separators assure low moisture carryover as well as high circulation. Performance measurements obtained during start-up verify that the BWC RSGs meet or exceed the specified thermal and moisture carryover performance requirements. RSG water level stability results at nor-mal operation and during plant transients have been excellent. Visual and ECT inspections have confirmed minimal deposition and 100

Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

International Nuclear Information System (INIS)

Zhang Weiguo; Gao Fengqin; Zhou Hongyi

1993-01-01

The behavior of stress corrosion cracking (SCC) is studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants. Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and steam generator tubes, such as Incoloy-800, Inconel-600, Inconel-690 and 321 SS which are used for steam generator in PWR. The effects of material metallurgy, shot-peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC are investigated

Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

International Nuclear Information System (INIS)

Schvartzman, Mônica M.A.M.; Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud

2017-01-01

The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

Energy Technology Data Exchange (ETDEWEB)

Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

Corrosion problems of PWR steam generators

International Nuclear Information System (INIS)

Urbancik, L.; Kostal, M.

Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

Corrosion problems in PWR steam generators

International Nuclear Information System (INIS)

Weber, J.; Suery, P.

1976-01-01

Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

PWR steam generator tubing sample library

International Nuclear Information System (INIS)

Anon.

1987-01-01

In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

Model for transient simulation in a PWR steam circuit

International Nuclear Information System (INIS)

Mello, L.A. de.

1982-11-01

A computer code (SURF) was developed and used to simulate pressure losses along the tubes of the main steam circuit of a PWR nuclear power plant, and the steam flow through relief and safety valves when pressure reactors its thresholds values. A thermodynamic model of turbines (high and low pressure), and its associated components are simulated too. The SURF computer code was coupled to the GEVAP computer code, complementing the simulation of a PWR nuclear power plant main steam circuit. (Author) [pt

The significance of thermohydraulic conditions for the corrosion safety of PWR steam generators

International Nuclear Information System (INIS)

Gulich, J.F.

1975-04-01

In several PWR nuclear power plants leakages have occurred in the steam generator which were caused by localised corrosion attack. While the attention of manufacturers and operators is focused on the influences of feedwater chemistry and tube material, the present work highlights the fact that the damage always occurred in those places where flow regimed are poorly defined. The investigation leads to the result that local dry out of the heating surface can be contributing cause of damage. A method is indicated for estimating the thermohydraulic conditions in the inflow region over the tube plate and measures to improve corrosion safety are discussed. (author)

A study on the steam generator data base and the evaluation of chemical environment

International Nuclear Information System (INIS)

Yang, Kyung Rin; Yoo, Je Hyoo; Lee, Eun He; Hong, Kwang Pum

1990-01-01

In order to make steam generator data base, the basic plant information and water quality control data on the steam generators of the PWR nuclear power plant operating in the world have been collected by EPRI. In this project, the basic information and water quality control data of the domestic PWR nuclear power plants were collected to make steam generator data base on the basic of the EPRI format table, and the computerization of them was performed. Also, the technical evaluation of chemical environments on steam generator of the Kori 2 plant chemists. Workers and researchers working at the research institute and universities and so on. Especially, it is able to be used as a basic plant information in order to develop an artificial intellegence development system in the field on the technical development of the chemical environment. The scope and content of the project are following. The data base on the basic information data in domestic PWR plant. The steam generator data base on water quality control data. The evaluation on the chemical environment in the steam generators of the Kori 2 plant. From previous data, it is concluded as follows. The basic plant information on the domestic PWR power plant were computerized. The steam generator data base were made on the basis of EPRI format table. The chemical environment of the internal steam generators could be estimated from the analytical evaluation of water quality control data of the steam generator blowdown. (author)

Steam generator tube rupture effects on a LOCA

International Nuclear Information System (INIS)

LaChance, J.L.

1979-01-01

A problem currently experienced in commercial operating pressurized water reactors (PWR) in the United States is the degradation of steam generator tubes. Safety questions have arisen concerning the effect of these degraded tubes rupturing during a postulated loss-of-coolant accident (LOCA). To determine the effect of a small number of tube ruptures on the behavior of a large PWR during a postulated LOCA, a series of computer simulations was performed. The primary concern of the study was to determine whether a small number (10 or less of steam generator tubes rupturing at the beginning surface temperatures. Additional reflood analyses were performed to determine the system behavior when from 10 to 60 tubes rupture at the beginning of core reflood. The FLOOD4 code was selected as being the most applicable code for use in this study after an extensive analysis of the capabilities of existing codes to perform simulations of a LOCA with concurrent steam generator tube ruptures. The results of the study indicate that the rupturing of 10 or less steam generator tubes in any of the steam generators during a 200% cold leg break will not result in a significant increase in the peak cladding temperature. However, because of the vaporization of the steam generator secondary water in the primary side of the steam generator, a significant increase in the core pressure occurs which retards the reflooding process

Evaluation of steam generator U-tube integrity during PWR station blackout with secondary system depressurization

International Nuclear Information System (INIS)

Hidaka, Akihide; Asaka, Hideaki; Sugimoto, Jun; Ueno, Shingo; Yoshino, Takehito

1999-12-01

In PWR severe accidents such as station blackout, the integrity of steam generator U-tube would be threatened early at the transient among the pipes of primary system. This is due to the hot leg countercurrent natural circulation (CCNC) flow which delivers the decay heat of the core to the structures of primary system if the core temperature increases after the secondary system depressurization. From a view point of accident mitigation, this steam generator tube rupture (SGTR) is not preferable because it results in the direct release of primary coolant including fission products (FP) to the environment. Recent SCDAP/RELAP5 analyses by USNRC showed that the creep failure of pressurizer surge line which results in release of the coolant into containment would occur earlier than SGTR during the secondary system depressurization. However, the analyses did not consider the decay heat from deposited FP on the steam generator U-tube surface. In order to investigate the effect of decay heat on the steam generator U-tube integrity, the hot leg CCNC flow model used in the USNRC's calculation was, at first, validated through the analysis for JAERI's LSTF experiment. The CCNC model reproduced well the thermohydraulics observed in the LSTF experiment and thus the model is mostly reliable. An analytical study was then performed with SCDAP/RELAP5 for TMLB' sequence of Surry plant with and without secondary system depressurization. The decay heat from deposited FP was calculated by JAERI's FP aerosol behavior analysis code, ART. The ART analysis showed that relatively large amount of FPs may deposit on steam generator U-tube inlet mainly by thermophoresis. The SCDAP/RELAP5 analyses considering the FP decay heat predicted small safety margin for steam generator U-tube integrity during secondary system depressurization. Considering associated uncertainties in the analyses, the potential for SGTR cannot be ignored. Accordingly, this should be considered in the evaluation of merits

Simulation of steam generator plugging tubes in a PWR to analyze the operating impact

Energy Technology Data Exchange (ETDEWEB)

Pla, Patricia, E-mail: patricia.pla-freixa@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands); Reventos, Francesc, E-mail: francesc.reventos@upc.edu [Technical University of Catalonia (UPC), Barcelona (Spain); Martin Ramos, Manuel, E-mail: manuel.martin-ramos@ec.europa.eu [Nuclear Safety and Security Coordination Unit, Policy Support Coordination, Joint Research Centre of the European Commission, Brussels (Belgium); Sol, Ismael, E-mail: isol@anacnv.com [Asociación Nuclear Ascó-Vandellós-II (ANAV), Tarragona (Spain); Strucic, Miodrag, E-mail: miodrag.strucic@ec.europa.eu [Nuclear Reactor Safety Assessment Unit, Institute for Energy and Transport, Joint Research Centre (JRC) of the European Commission, Petten (Netherlands)

2016-08-15

Highlights: • Plugging a fraction of the SG tubes does not affect power output of the plant. • There is a limit to SG plugging in the range of 10–15%. • The rupture of a SG tube in a 12% plugged SG has shown no significant differences in operator actions. • A SBLOCA in a 12% plugged SG has shown no significant differences in operator actions. - Abstract: A number of nuclear power plants (NPPs) with pressurized water reactors (PWR) in the world have replaced their steam generators (SG) due to degradation of the SG tubes caused by different problems. Several methods were attempted to correct the defects of the tubes, but eventually the only permanent solution was to plug them. The consequences of plugging the tubes are the decrease of heat transfer surface, the reduction of the flow area and subsequent reduction of the primary system mass flow and for a fraction of plugged tubes higher than a given value, the reduction of reactor output and economic losses. The objective of this paper is to analyze whether steam generator tube plugging has an impact in the effectiveness of accident management actions. An analysis with Relap5 Mod 3.3 patch03 for the Spanish reactor Ascó-2, a 3-loop 2940.6 MWth Westinghouse PWR, in which plugging of steam generator tubes are simulated, is presented in order to find the limit for the adequate operation of the plant. Several steady state calculations were performed with different fractions of plugged SG tubes, by modeling the reduction of the primary to secondary heat transfer surface and the reduction of the primary coolant mass flow area in the tubes as well. The results of the analysis yield that plugging 12% of the SG tubes is around the limit for optimal reactor operation. To complete the study two events, in which the steam generators are used to cooldown the plant, were simulated to find out if the plugging of SGs tubes could influence the efficiency of the operator actions described in the emergency operating

Steam generator tube rupture (SGTR) scenarios

International Nuclear Information System (INIS)

Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

2005-01-01

The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

Qualification of the testing process by a new rotating probe for the 900 MW PWR steam generators tubes

International Nuclear Information System (INIS)

Caston, D.

2001-01-01

In 1997, EDF invites bids for the development of eddy current probes, in order to better control the steam generator tubes rolling zone of the PWR. After examination of the response, EDF accepted a prototype of a rotating probe. The EDF specifications of the new steam generators contract, fix the inspection performance and rhythm of the rotating probe, which implements two different technic: the STL (long rotating prob)e for the detection and characterization of longitudinal defects; the STT (transverse rotating probe) for the detection and characterization of circumferential defects. The new rotating probe should not increase the control time. Two new equipments have been developed to implement this new probe: a new support and a software of online inspection with data processing and analyzing. Abstract only. (A.L.B.)

The impact of steam generator replacement on PWR primary system contamination

International Nuclear Information System (INIS)

Dacquait, F.; Marteau, H.; Guinard, L.; Ranchoux, G.; Taunier, S.; Wintergerst, M.; Bretelle, J.L.; Rocher, A.

2010-01-01

This paper analyses the impact of Steam Generator Replacement (SGR) on PWR primary circuit contamination. It presents a comparison of the activities deposited inside the primary system and released during refuelling outages after SGR with three different SG tube alloys (600, 690 and 800) and different SG tube manufacturing processes. A SGR has a great impact on the primary system contamination. After SGR, whatever the SG tube material is, the typical variations are the following: The 58 Co contamination increases for 1 to 3 cycles, and then decreases to very low levels in some cases, mainly depending on the manufacturing process of the replacement SG tubes; The 60 Co Co contamination tends to decrease on the primary coolant pipes and increases by a lower rate on the new SG tubes. This analysis highlights the importance on contamination levels after SGR of both the corrosion product deposits on the primary surfaces before SGR and the surface finish of the SG tubes related to their manufacturing process. (author)

Steam Generator Chemical Cleaning Application: Korean Experience in PWR NPP

International Nuclear Information System (INIS)

Hwang, In-Ho; Varrin-Jr, Robert-D.; Little, Michael-J.; Oh, Yeon-Ok; Choo, Seong-Jib; Park, Jin-Hyeok

2012-09-01

Korea Hydro and Nuclear Power (KHNP) performed an EPRI/SGOG chemical cleaning of the secondary side of the steam generators at Ulchin Unit 3 (UCN3) in March 2011 and at Ulchin Unit 4 (UCN4) in September 2011. The steam generator chemical cleaning (SGCC) was performed with venting at the top-of-tube sheet (TTS) and at tube support plates (TSPs) 4, 5, 6, 7, 8, 9, and 10. A primary objective of this SGCC was to address outer diameter stress corrosion cracking (ODSCC), which has been observed at the TTS and TSPs in the UCN3 SGs. The EPRI/SGOG process has been shown to effectively reduce prevailing ODSCC rates at the TTS and TSPs, particularly when applied with periodic venting in this application. This was the first full-length SGCC campaign with venting performed in Korea. Ulchin Unit 3 commenced commercial operation in August 1998 and Ulchin Unit 4 commenced commercial operation in December 1999. UCN3 and UCN4 are a two-loop pressurized water reactor (PWR) of the Korea Standard Nuclear Plant (KSNP) design. The SGs contain high-temperature mill annealed (HTMA) Alloy 600 tubing and are similar in design to the Combustion Engineering CE-80. The KSNP SGs have been susceptible to outer diameter stress corrosion cracking (ODSCC), which is consistent with operating experience for other SGs containing Alloy 600HTMA tubing material. The UCN3/4 SGs have recently begun to experience ODSCC. Hankook Jungsoo Industries Co., Ltd (HaJI) was selected as the cleaning vendor by KHNP. To date, HaJI has completed five Advanced Scale Conditioning Agent (ASCA) cleaning applications and two EPRI/SGOG Steam Generator Chemical Cleaning (SGCC) campaigns for KHNP. The goal of total deposit removal of the applications were successfully achieved and the amounts are 3,579 kg at UCN3 and 3,786 kg at UCN4 which values were estimated before each cleaning by analysing ECT signal and liquid samples from the SGs. The deposits from the SGs were primarily composed of magnetite. There were no chemical

Recent operating experiences with steam generators in Japanese NPPs

International Nuclear Information System (INIS)

Yashima, Seiji

1997-01-01

In 1994, the Genkai-3 of Kyushu Electric Power Co., Inc. and the Ikata-3 of Shikoku Electric Power Co., Inc. started commercial operation, and now 22 PWR plants are being operated in Japan. Since the first PWR plant now 22 PWR plants are being operated in was started to operate, Japanese PWR plants have had an operating experience of approx. 280 reactor-years. During that period, many tube degradations have been experienced in steam generators (SGs). And, in 1991, the steam generator tube rupture (SGTR) occurred in the Mihama-2 of Kansai Electric Power Co., Inc. However, the occurrence of tube degradation of SGs has been decreased by the instructions of the MITI as regulatory authorities, efforts of Electric Utilities, and technical support from the SG manufacturers. Here the author describes the recent SGs in Japan about the following points. (1) Recent Operating Experiences (2) Lessons learned from Mihama-2 SGTR (3) SG replacement (4) Safety Regulations on SG (5) Research and development on SG

Preventive testing and leakage detection in pipe-lines of steam condensers and generators of a PWR type reactor

International Nuclear Information System (INIS)

Canalini, A.; Carvalho, N.C. de

1985-01-01

The non-destructive methods: Spum, Helium and Hydrostatic used in leakage detection in condenser pipelines for PWR type reactors are presented. The time, costs, sensitivity, resources necessary and personnel development factors are considered to choose adequated method, in function of nuclear power plant conditions. The leakage tests are applied in pressurized systems or vacuum. Eddy Current testing is used in condensers and steam generators aiming to avoid leakage in these equipments. The spume testing for leakage detection in condenser pipelines - which operation - and hydrostatic testing for leakage detection through reaming with shutdown - were most efficients. The Helium testing applied in pressurized systems or submitted to vacuum systems presented satisfactory results. The Eddy Current testing in condenser and steam generator pipelines reached desired objective, reducing leakage in the first and preserving the integrity in the second. (M.C.K.) [pt

Steam generator for PWR type reactor

International Nuclear Information System (INIS)

Baba, Iwao; Hiyama, Nobuyuki.

1994-01-01

A steam generator of the present invention comprises a primary coolant chamber having primary coolants circulating therein, a secondary coolants chamber having secondary coolants and steams circulating therein, which are isolated from each other by a partition wall, and heat pipes disposed being passed through the partition wall. The heat pipes are disposed having an evaporation portion in the primary coolants chamber, a condensation portion in the secondary coolants chamber, and an intermediate heat insulating portion in the partition wall. Since the primary coolants containing radioactivity and the secondary coolants not containing radioactivity does not transfer heat directly by a heat transfer wall, a leakage accident of radioactivity to the secondary coolants can be prevented. Moreover, since the heat pipes are used, a great amount of heat can be transferred by a slight temperature difference by using steams of the heat transfer medium itself, latent heat due to coagulation, and capillary phenomenon. Since neither transferring power nor pumps are required, heat of the primary coolants can effectively be transferred to the secondary coolants. (N.H.)

Steam Generator Tube Integrity Program: Surry Steam Generator Project, Hanford site, Richland, Benton County, Washington: Environmental assessment

International Nuclear Information System (INIS)

1980-03-01

The US Nuclear Regulatory Commission (NRC) has placed a Nuclear Regulatory Research Order with the Richland Operations Office of the US Department of Energy (DOE) for expanded investigations at the DOE Pacific Northwest Laboratory (PNL) related to defective pressurized water reactor (PWR) steam generator tubing. This program, the Steam Generator Tube Integrity (SGTI) program, is sponsored by the Metallurgy and Materials Research Branch of the NRC Division of Reactor Safety Research. This research and testing program includes an additional task requiring extensive investigation of a degraded, out-of-service steam generator from a commercial nuclear power plant. This comprehensive testing program on an out-of-service generator will provide NRC with timely and valuable information related to pressurized water reactor primary system integrity and degradation with time. This report presents the environmental assessment of the removal, transport, and testing of the steam generator along with decontamination/decommissioning plans

PWR secondary water chemistry guidelines

International Nuclear Information System (INIS)

Bell, M.J.; Blomgren, J.C.; Fackelmann, J.M.

1982-10-01

Steam generators in pressurized water reactor (PWR) nuclear power plants have experienced tubing degradation by a variety of corrosion-related mechanisms which depend directly on secondary water chemistry. As a result of this experience, the Steam Generator Owners Group and EPRI have sponsored a major program to provide solutions to PWR steam generator problems. This report, PWR Secondary Water Chemistry Guidelines, in addition to presenting justification for water chemistry control parameters, discusses available analytical methods, data management and surveillance, and the management philosophy required to successfully implement the guidelines

Measures introduced for improving the resistance against degradation by corrosion of steam generators in Framatome designed PWR'S

International Nuclear Information System (INIS)

Smith, K.; Slama, G.; Sort, M.

1986-01-01

The operational experience of FRAMATOME plants now extends to more than 8 years with a total of 35 PWR plants commissioned and in operation for periods of time varying from 1 to 7.5 years. Overall, the 1.600 Steam Generator (S.G.) tubes are significantly free from secondary side corrosion problems. On the primary side, several instances of stress corrosion cracking have occurred, this cracking is principally at the transitions of the mechanical roll in 1.600 Mill Annealed tubing. This paper reviews the design and material changes which have been, or are being, introduced to improve the resistance to corrosion. In addition, the application is described of the FRAMATOME shot peening surface treatment to the primary side tube surface of the mechanically rolled expansions. The objective of this treatment is to increase the resistance to primary side stress corrosion cracking by appreciable reduction of the surface tensile stresses. The steam generators of several operational plants have been successfully treated by this technique

Development of intelligent Eddy Current Testing (ECT) system for PWR steam generator tube inspection

International Nuclear Information System (INIS)

Kawata, K.; Kawase, N.; Kurokawa, M.; Asada, Y.

2005-01-01

The intelligent ECT system was developed for the inspection of heat transfer tubes of the steam generator of the PWR plant. It consists of intelligent probe, data acquisition unit and data analysis system. The probe combines 24 channels inclined lay out drive coils and thin film pick-up coils with built-in electric circuits to provide high inspection capability equivalent to rotating coil ECT and high-speed inspection equivalent to conventional bobbin coil ECT. The advanced data analysis system that has filtering and automatic analysis functions is also developed to enable fast and precise analysis of large volume inspection data. The system was qualified by confirmation tests in FY 2003 to show thinned thickness sizing accuracy within ± 5%. (T. Tanaka)

Corrosion aspects in steam generators of nuclear power plants

International Nuclear Information System (INIS)

Visoni, E.; Santos Pinto, M. dos

1988-01-01

Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

An expert system for steam generator maintenance

International Nuclear Information System (INIS)

Remond, A.

1988-01-01

The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

Options for Steam Generator Decommissioning

International Nuclear Information System (INIS)

Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

2016-01-01

Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

Evaluation of sulfur hexafluoride and helium for steam generator leak location: Final report

International Nuclear Information System (INIS)

Kassen, W.R.

1987-01-01

Since the use of sulfur hexafluoride as a tracer for identifying sources of primary to secondary leakage in PWR steam generators appeared to offer significant sensitivity advantages, the thermal stability of sulfur hexafluoride in water was evaluated at steam generator operating temperature. Significant decomposition was observed after 2 to 4 hours at temperature. Key decomposition products were fluoride and sulfide ions. Based on this observation and these limited test results, the use of SF 6 for PWR steam generator leak location can not be recommended at this time. A survey of 15 utilities was conducted in regard to their application experience with the helium tracer-mass spectroscopy technique for steam generator leak location. Although several successful steam generator integrity programs do not include use of this technique, it has proven to be a useful addition to the inspection program at some plants. No corrosion concerns appear to be associated with this technique

Fatigue analysis of a PWR steam generator tube sheet

International Nuclear Information System (INIS)

Billon, F.; Buchalet, C.; Poudroux, G.

1985-01-01

The fatigue analysis of a PWR steam generator (S.G) tube sheet is threefold. First, the flow, pressure and temperature variations during the design transients are defined for both the primary fluid and the normal and auxiliary feedwater. Second, the flow, velocities, pressure and temperature variations of the secondary fluid at the bottom of the downcomer and above the tube sheet are determined for the transients considered. Finally, the corresponding temperatures and stresses in the tube sheet are calculated and the usage factors determined at various locations in the tube sheet. The currently available standard design transients for the primary fluid and the feedwater are too conservative to be utilized as such in the fatigue analysis of the S.G. tube sheets. Thus, a detailed examination and reappraisal of each operating transient was performed. The revised design conditions are used as inputs to the calculation model TEMPTRON. TEMPTRON determines the mixing conditions between the feedwater and the recirculation fluid from the S.G. feedwater nozzles to the center of the tube sheet via the downcomer. The fluid parameters, flow rate and velocity, temperature and pressure variations, as a function of the time during the transients are obtained. Finally, the usage factors at various locations on the tube sheet are derived using the standard ASME section III method

Investigation of reliability of EC method for inspection of VVER steam generator tubes

International Nuclear Information System (INIS)

Corak, Z.

2004-01-01

Complete and accurate non-destructive examinations (NDE) data provides the basis for performing mitigating actions and corrective repairs. It is important that detection and characterization of flaws are done properly at an early stage. EPRI Document PWR Steam Generator Examination Guidelines recommends an approach that is intended to provide the following: Ensure accurate assessment of steam generator tube integrity; Extend the reliable, cost effective, operating life of the steam generators, and Maximize the availability of the unit. Steam Generator Eddy Current Data Analysis Performance Demonstration represents the culmination of the intense two-year industry effort in the development of a performance demonstration program for eddy current testing (ECT) of steam generator tubing. It is referred to as the Industry Database (IDB) and provides a capability for individual organizations to implement SG ECT performance demonstration programs in accordance with the requirements specified in Appendices G and H of the ISI Guidelines. The Appendix G of EPRI Document PWR Steam Generator Examination Guidelines specifies personnel training and qualification requirements for NDE personnel who analyze NDE data for PWR steam generator tubing. Its purpose is to insure a continuing uniform knowledge base and skill level for data analysis. The European methodology document is intended to provide a general framework for development of qualifications for the inspection of specific components to ensure they are developed in a consistent way throughout Europe while still allowing qualification to be tailored in detail to meet different nation requirements. In the European methodology document one will not find a detailed description of how the inspection of a specific component should be qualified. A recommended practice is a document produced by ENIQ to support the production of detailed qualification procedures by individual countries. VVER SG tubes are inspected by EC method but a

Thermo hydrodynamical analyses of steam generator of nuclear power plant

International Nuclear Information System (INIS)

Petelin, S.; Gregoric, M.

1984-01-01

SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

A fault detection and diagnosis in a PWR steam generator

International Nuclear Information System (INIS)

Park, Seung Yub

1991-01-01

The purpose of this study is to develop a fault detection and diagnosis scheme that can monitor process fault and instrument fault of a steam generator. The suggested scheme consists of a Kalman filter and two bias estimators. Method of detecting process and instrument fault in a steam generator uses the mean test on the residual sequence of Kalman filter, designed for the unfailed system, to make a fault decision. Once a fault is detected, two bias estimators are driven to estimate the fault and to discriminate process fault and instrument fault. In case of process fault, the fault diagnosis of outlet temperature, feed-water heater and main steam control valve is considered. In instrument fault, the fault diagnosis of steam generator's three instruments is considered. Computer simulation tests show that on-line prompt fault detection and diagnosis can be performed very successfully.(Author)

Effect of tube plugging in the thermalhydraulic performance of 'U' tube steam generators

International Nuclear Information System (INIS)

Braga, C.V.M.; Carajilescov, P.

1981-05-01

The thermalhydraulic performance of Angra II steam generator has been simulated using the model developed by Braga, C.V.M., 'Thermohydraulic model for steam generator of PWR power plants', in steady state, with plugging up to 40% of total number of tubes. (E.G.) [pt

Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

International Nuclear Information System (INIS)

Zhang Weiguo; Gao Fengqin; Zhou Hongyi

1992-03-01

The behavior of stress corrosion cracking (SCC) was studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants (NPPs). Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and tubes of heat transfer, such as Incoloy-800, Inconel-600 and 321 SS which are used for steam generator in PWR NPPs. The effects of material metallurgy, shot peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC were considered

Babcock and Wilcox Canada steam generators past, present and future

Energy Technology Data Exchange (ETDEWEB)

Smith, J.C. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada)

1998-07-01

The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

Babcock and Wilcox Canada steam generators past, present and future

International Nuclear Information System (INIS)

Smith, J.C.

1998-01-01

The steam generators in all of the domestic CANDU Plants, and most of the foreign CANDU plants, were supplied by Babcock and Wilcox Canada, either on their own or in co-operation with local manufacturers. More than 200 steam generators have been supplied. In addition, Babcock and Wilcox Canada has taken the technology which evolved out of the CANDU steam generators and has adapted the technology to supply of replacement steam generators for PWR's. There is enough history and operating experience, plus laboratory experience, to point to the future directions which will be taken in steam generator design. This paper documents the steam generators which have been supplied, the experience in operation and maintenance, what has worked and not worked, and how the design, materials, and operating and maintenance philosophy have evolved. The paper also looks at future requirements in the market, and the continuing research and product development going on at Babcock and Wilcox to address the future steam generator requirements. (author)

PWR steam generator chemical cleaning. Phase II. Final report

International Nuclear Information System (INIS)

1980-01-01

Two techniques believed capable of chemically dissolving the corrosion products in the annuli between tubes and support plates were developed in laboratory work in Phase I of this project and were pilot tested in Indian Point Unit No. 1 steam generators. In Phase II, one of the techniques was shown to be inadequate on an actual sample taken from an Indian Point Unit No. 2 steam generator. The other technique was modified slightly, and it was demonstrated that the tube/support plate annulus could be chemically cleaned effectively

Changing the simualtor's steam generator

International Nuclear Information System (INIS)

Ruiz Martin, J.A.; Ortega Pascual, F.

2006-01-01

Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

Improvement of ISI techniques by multi-frequency eddy current testing method for steam generator tube in PWR plant

International Nuclear Information System (INIS)

Endo, Takashi; Kamimura, Takeo; Nishihara, Masatoshi; Araki, Yasuo; Fukui, Shigetaka.

1982-05-01

Eddy current flaw detection techniques are applied to the in-service inspection (ISI) of steam generator tubes in pressurized water reactors (PWR) plant. To improve the reliability and operating efficiency of the plants, efforts are being made to develop eddy current testing methods of various kinds. Multi-frequency eddy current testing method, one of new method, has recently been applied to actual heat exchanger tubes, contributing to the improvement of the detectability and signal evaluation of the ISI. The outline of multi-frequency eddy current testing method and its effects on the improvement of flaw detecting and signal evaluation accuracy are described. (author)

PWR steam generator chemical cleaning. Phase I: Final report, Volume I

International Nuclear Information System (INIS)

1978-07-01

Two chemical cleaning solvent systems and two application methods were developed to remove the sludge in nuclear steam generators and to remove the corrosion products in the annuli between the steam generator tubes and the support plates. Laboratory testing plus subsequent pilot testing has demonstrated that, in a reasonable length of time, both solvents are capable of dissolving significant amounts of sludge, and of dissolving tightly packed magnetite in tube/support plate crevices. Further, tests have demonstrated that surface losses of the materials of construction in steam generators can be controlled to acceptable limits for the duration of the required cleaning period. Areas requiring further study and test have been identified, and a preliminary procedure for chemical cleaning nuclear steam generators has been chosen subject to quantification based on additional tests prior to actual in-plant demonstration

Technical development and its application on steam generator replacement

International Nuclear Information System (INIS)

Morita, Sadahiko; Hanzawa, Katsumi; Sato, Hajime; Kannoto, Yasuo.

1995-01-01

Twenty-two PWR nuclear power plants are now under commercial operation in Japan. Eight of these plants are scheduled to have their steam generators replaced by up-graded units as a social responsibility for improved reliability, economy and easier maintenance. To carry out steam generator replacement, main coolant pipe cutting and restoration techniques, remote controlled welding machines and other remote controlled equipment, templating techniques with which the new steam generator primary nozzles will fit the existing primary pipes correctly were developed. An adequate training program was carried out to establish these techniques and they were then applied in replacement work on site. The steam generators of the three plants were replaced completely in 1994. These newly developed techniques are to be applied in upcoming plants and replaced plants will be much reliable. (author)

Design and simulation experimental study of bracket plates in steam generator for AC600 PWR

International Nuclear Information System (INIS)

Zhang Fuyuan; Zhang Wenqi; Ji Quankai; Zeng Xi; Xie Yongyao

1998-01-01

Seven-holes type bracket plate at the inlet nozzle and three-holes taper bracket plate at outlet nozzle are designed. According to 'local form and structure change' simulation theory, hydraulic models and simulators for the simulative experiments are designed. Taking water as the medium, the simulative experiments have been completed at the room temperature. The ζ-Re curves (here, ζ is the local pressure loss coefficient at the nozzles after the bracket plates are installed and Re is Reynolds number) have been got. Based on the experimental results, the computation and the analysis have been shown that. If the bracket plates are used in the steam generator (SG) of AC600 PWR, the pressure drop of primary side in the SG is about 14 percent higher than that of the 55/19 B style SG

Acceptance test for 900 MWe PWR unit replacement steam generators; Essai de reception des generateurs de vapeur de remplacement des tranches REP 900

Energy Technology Data Exchange (ETDEWEB)

Gourguechon, B.

1993-12-31

During the first half of 1994, the Gravelines 1 steam generators will be replaced (SG replacement procedure). The new SG`s differ from the former components notably by the alloy used for the tube bundle, in this case, the high chromium content Inconel 690. So, from this standpoint, they are to be considered as PWR 900 replacement SG first models and their thermal efficiency has consequently to be assessed. This will provide an opportunity of ensuring that the performance of the components delivered is in compliance with requirements and of making the necessary provisions if significant deviations are observed. The EFMT branch, which has been in charge of the instrumentation and acceptance of the different SG first models since the first PWR plants were commissioned, will be responsible for the acceptance tests and the ultimate validation of a performance assessment procedure applicable to the future replacement steam generators. The methods and tests proposed for SG expert appraisal are based on consideration of the importance of primary measurement quality for satisfactory SG assessment and of the new test facilities with which the 900 and 1 300 PWR plants are gradually being equipped. These facilities provide an on-site computer environment for tests compatible with the tools (PATTERN, etc.) used at EFMT and in other departments. This test is the first of this kind performed by EFMT and the test facility of a nuclear power plant. (author). 6 figs.

Probe for detection of denting in PWR steam generator tubes; Sonde de detection du denting des tubes de generateurs de vapeur REP

Energy Technology Data Exchange (ETDEWEB)

Gerardin, J P; Germain, J L; Nio, J C

1994-07-01

In certain types of PWR steam generator, oxide deposits can lead to embedding, and subsequently to deformation of a tube (the phenomenon of ``denting``). Such embedding changes the vibratory behavior of the tubes and can result in fatigue cracking. This type of cracking can also be worsened in the event of improper assembly of the anti-vibration spacer bars supporting the U-bends. To prevent such incidents and provide for effective preventive condition-directed maintenance of its PWR steam generators, EDF has undertaken the study and development of a probe to detect this type of phenomenon. The studies began in 1990 and led to the building of an initial prototype probe. The principle behind the probe consists in inducing vibration in the U-bend and determining the main resonance modes of the tube. Measurements of frequency and amplitude and calculation of damping enable characterization of the mechanical behavior of the U-bend. The most important parameter is damping, for which the value must be sufficiently high to ensure that the tube is not subjected to major vibratory amplitudes during operation. Numerous tests have been performed with the first prototype version of the probe, on a mock-up in the test area and on one of the demounted steam generators on the Dampierre site. These different tests have enabled validation of the operating principle, fine-tuning the process, pinpointing certain mechanical problems in the probe design, and obtaining the first indications as to the real vibratory behavior of U-bends on a steam generator. On the basis of these preliminary tests, the specifications were drawn up for an industrial version of the probe. Following a call for bids and the choice of a manufacturer, work began on fabrication of a new probe model in 1993. This version was delivered at the end of 1993 and testing began in 1994. (authors). 5 figs., 2 tabs.

Disposal of Steam Generators from Decommissioning of PWR Nuclear Power Plants

International Nuclear Information System (INIS)

Walberg, Mirko; Viermann, Joerg; Beverungen, Martin; Kemp, Lutz; Lindstroem, Anders

2008-01-01

Amongst other materials remarkable amounts of radioactively contaminated or activated scrap are generated from the dismantling of Nuclear Power Plants. These scrap materials include contaminated pipework, fittings, pumps, the reactor pressure vessel and other large components, most of them are heat exchangers. Taking into account all commercial and technical aspects an external processing and subsequent recycling of the material might be an advantageous option for many of these components. The disposal of steam generators makes up an especially challenging task because of their measures, their weight and compared to other heat exchangers high radioactive inventory. Based on its experiences from many years of disposal of smaller components of NPP still in operation or under decommissioning GNS and Studsvik Nuclear developed a concept for disposal of steam generators, also involving experiences made in Sweden. The concept comprises transport preparations and necessary supporting documents, the complete logistics chain, steam generator treatment and the processing of arising residues and materials not suitable for recycling. The first components to be prepared, shipped and treated according to this concept were four steam generators from the decommissioning of the German NPP Stade which were removed from the plant and shipped to the processing facility during the third quarter of 2007. Although the plant had undergone a full system decontamination, due to the remaining contamination in a number of plugged tubes the steam generators had to be qualified as industrial packages, type 2 (IP-2 packages), and according to a special requirement of the German Federal Office for Radiation Protection a license for a shipment under special arrangement had to be applied for. The presentation gives an overview of the calculations and evidences required within the course of the IP-2 qualification, additional requirements of the competent authorities during the licensing procedure as

The role of sludge and fouling on local concentration processes in PWR steam generators

International Nuclear Information System (INIS)

Millett, D.J.; Paine, J.P.N.; Fenton, J.M.

1992-01-01

A detailed model of the transport processes in heated crevices is used to understand the role of corrosion product deposits on local concentration processes in PWR steam generators (SG). The model describes the heat, mass and momentum transfer processes which occur in the porous deposits found in tube support and tube sheet crevices and in the sludge pile on top of the tube sheet. The model is used to predict the concentration of a given specie in the liquid pore solution at steady-state, as a function of time, and may be readily expanded to multi-component solutions by the use of chemical thermodynamic models. In a previous paper the authors investigated the role of SG design and SG operating parameters on the concentration process. In this paper, several parametric studies were performed to investigate the sensitivity of the local concentration process to the corrosion product properties

Numerical analysis of APR1400 Steam Generator by CUPID/MARS heat structure coupling

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Ryong Lee; Lee, Seung Jun; Pakr, Ik Kyu; Yoon, Han Young [KAERI, Daejeon (Korea, Republic of); Cho, Hyoung Kyu [Seoul National University, Seoul (Korea, Republic of)

2015-05-15

To design and analyze steam generators, many computer codes have been developed and used around the world. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. This paper presents the description of the coupling method, validation for porous media approach against the rod bundle experiment and the preliminary simulation results of PWR steam generator using the coupled code. In the present study, the multi-scale thermal-hydraulic analysis method using the coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach. For coupled simulation, the porous medium was applied in order to take into account the effect of the U-tube bundle and other supporting structure which play a role to be a flow resistance. More realistic physical model such as moisture separator slug behavior should be developed for the near future. The application of the coupled simulation should be extended to the accident scenario.

In situ ultrasonic examination of high-strength steam generator support bolts

International Nuclear Information System (INIS)

Jusino, A.

1985-01-01

Currently employed high-strength steam generator support bolting material (designed prior to ASME Section III Part NF or Component Supports), 38.1 mm in diameter, in combination with high preloads are susceptible to stress corrosion cracking because of the relatively low stress corrosion resistance (K/sub ISCC/) properties. These bolts are part of the pressurized water reactor steam generator supports at the integral support pads (three per steam generator, with each pad housing six, eight, or ten bolts depending on the design). The US Nuclear Regulatory Commission concerns for high-strength bolting were identified in NUREG-0577, ''Potential for Low Fracture Toughness and Laminar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports,'' which was issued for comment on unresolved safety issue A-12. Subsequently, the bolting issues were addressed in generic issue B29. One of the issues deals specifically with high-strength bolting materials, which are vulnerable to stress corrosion cracking. A Westinghouse Owners Group funded program was established to develop in situ ultrasonic examination techniques to determine steam generator support bolting integrity at the head-to-shank and first-thread locations. This program was established in order to determine bolting integrity in place. Ultrasonic techniques were developed for both socket-head and flat-head bolt configurations. As a result of this program, in situ ultrasonic examination techniques were developed for examination of PWR steam generator support bolts. By employing these techniques utilities will be able to ensure the integrity of this in-place bolting without incurring the costs previously experienced during removal for surface examinations

Steam generator secondary pH during a steam generator tube rupture

International Nuclear Information System (INIS)

Adams, J.P.; Peterson, E.S.

1991-12-01

The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

Constraints on silicates formation in the Si-Al-Fe system: Application to hard deposits in steam generators of PWR nuclear reactors

Science.gov (United States)

Berger, Gilles; Million-Picallion, Lisa; Lefevre, Grégory; Delaunay, Sophie

2015-04-01

Introduction: The hydrothermal crystallization of silicates phases in the Si-Al-Fe system may lead to industrial constraints that can be encountered in the nuclear industry in at least two contexts: the geological repository for nuclear wastes and the formation of hard sludges in the steam generator of the PWR nuclear plants. In the first situation, the chemical reactions between the Fe-canister and the surrounding clays have been extensively studied in laboratory [1-7] and pilot experiments [8]. These studies demonstrated that the high reactivity of metallic iron leads to the formation of Fe-silicates, berthierine like, in a wide range of temperature. By contrast, the formation of deposits in the steam generators of PWR plants, called hard sludges, is a newer and less studied issue which can affect the reactor performance. Experiments: We present here a preliminary set of experiments reproducing the formation of hard sludges under conditions representative of the steam generator of PWR power plant: 275°C, diluted solutions maintained at low potential by hydrazine addition and at alkaline pH by low concentrations of amines and ammoniac. Magnetite, a corrosion by-product of the secondary circuit, is the source of iron while aqueous Si and Al, the major impurities in this system, are supplied either as trace elements in the circulating solution or by addition of amorphous silica and alumina when considering confined zones. The fluid chemistry is monitored by sampling aliquots of the solution. Eh and pH are continuously measured by hydrothermal Cormet© electrodes implanted in a titanium hydrothermal reactor. The transformation, or not, of the solid fraction was examined post-mortem. These experiments evidenced the role of Al colloids as precursor of cements composed of kaolinite and boehmite, and the passivation of amorphous silica (becoming unreactive) likely by sorption of aqueous iron. But no Fe-bearing was formed by contrast to many published studies on the Fe

Reduction of residual stresses in internal skin of transient zones of PWR steam generator expanded tubes: tests with a ''rotating brush''

International Nuclear Information System (INIS)

Vidal, P.

1984-04-01

A process aiming at preventing or suppressing cracks under stress corrosion on the primary side in the expanded zones of PWR steam generator tubes has been studied; it consists in hammering the internal skin of tubes in these zones what reduces the level of residual expanding stresses to lower values around 100-150 MPa without modifying the stress level in external skin. Tests in magnesium chloride to estimate the residual stresses of tubes in low carbon stainless austenitic steel 18% Cr-12% Ni with molybdene [fr

Experimental studies of PWR vertical steam generator performance

International Nuclear Information System (INIS)

Ding Xunshen

1998-06-01

The characteristics of heat transfer, natural circulation and moisture separation equipment with a vertical steam generator model are tested on a high-temperature and high-pressure test facility. The primary loop pipe is made of low alloy steel. the primary water at 10.13 MPa is driven by two centrifugal pumps. Boiler is designed to elevate the primary water temperature by 60 degree C at a flow rate of 65 t/h. The test model can produce a maximum steam flow of 8 t/h; 240 stainless steel U tubes are invert connected with the tubesheet, the tube dimensions are φ15 mm x 1.5 mm. The model has a height of 5.789 m. Heat transfer characteristics experiment is obtained: The steam generator thermal design can neglect the existence of preheating region, considering the saturated boiling takes place over all the tube surface. This does not exactly reflect the actual heat transfer coefficient and temperature difference. But, the product of two parameters is lower for design than for experiment so that heat transfer coefficient and temperature difference combine to result in a larger heat transfer area for design than for experiment. Moisture separator is a swirl vane separator. Dryer is a single circle of vertical chevron plate separator. Test results indicate the separation efficiency of the moisture separator and dryer is very satisfactory and the exit moisture is much better than 0.25% (the required content)

Prediction of localized flow velocities and turbulence in a PWR steam generator: Final report

International Nuclear Information System (INIS)

Stuhmiller, J.H.

1988-05-01

The Steam Generator Project Office (SGPO) of the Steam Generator Owners Group and Electric Power Research Institute has developed a methodology for prediction of steam generator tube buffeting and associated material wear. Turbulent buffeting of steam generator tubes causes low amplitude vibratory response which results in fretting wear at support locations. Concerns raised at the Zion Nuclear Power Plant regarding the useful life of their steam generators prompted this study, in which the SGPO methodology is applied to analysis of the Westinghouse Model 51 steam generator. The specific intent of this project was to calculate turbulent buffeting forces within the tube bank of an operating Model 51 steam generator as a first step in the overall SGPO tube vibration and wear prediction strategy. Attention is focused on flow in the vicinity of anti-vibration bars (U-bend region) and on the flow that leaves the downcomer to impact against peripheral tubes. Other projects utilized the buffeting forces calculated here to determine tube vibratory response, tube-support plate impact statistics, and material wear rates. Besides successfully calculating hydraulic buffeting loads within the tube bank, the present project has enhanced the SGPO methodology and has identified hitherto unnoticed flow phenomena that occur in the steam generator. Experiments have also been carried out to validate numerical computations of the steam generator flow field

Advances in steam generator service technology

International Nuclear Information System (INIS)

Nair, B. R.; Bastin, J. J.

1997-01-01

This paper will discuss the most recent and innovative advances in the areas of pressurized water reactor (PWR) steam generator service technology. The paper will include detail of new products such as the Remotely Operated Service Arm (ROSA-III), laser welded sleeving, and laser welded Direct Tube Repair (DTR) - products and services that save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

Guidelines for Safety Evaluation of a Potential for PWR Steam Generator Tube Failure due to Fluid elastic Instability

Energy Technology Data Exchange (ETDEWEB)

Jo, Jong Chull; Do, Kyu Sik; Sheen, Cheol [Nuclear System Evaluation Dept., Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

2013-05-15

It was found that both SG tube rupture events occurred at North Anna Unit 1 in 1987 and at Mihama Unit 2 in 1991 were caused by a high cycle fatigue due to fluid elastic instability. Therefore, with regard to nuclear safety it is important to design the SG properly in a conservative manner so that the potential for SG U-tube failures due to fluid elastic instability can be minimized. This article provides guidelines for assessing the potential for SG U-tube damage due to fluid elastic instability. This article described guidelines for safety evaluation of a potential for PWR steam generator tube failure due to fluid elastic instability. The guidelines address the requirements for realistically performing the SG thermal-hydraulic analysis and the modal analysis of tubes as well as the criteria for conservatively determining the added mass, the damping ratio and the fluid elastic instability coefficient. The guidelines can be used to predict the potential SG tubes which are susceptible to failure due to fluid elastic instability at operating nuclear power plants and also to evaluate the safety and structural integrity of new SG designs at the licensing review stage. Failure of a pressurized water reactor (PWR) steam generator (SG) tube leads to a leakage of contaminated primary coolant to the secondary system, which has serious safety implications such as the potential for direct release of radioactive fission products to the environment and the loss of coolant. Excessive tube vibration excited by dynamic forces of internal or external fluid flow is called flow-induced vibration (FIV). Among the FIV mechanisms, the so-called fluid elastic instability of SG tubes in cross flow is the most important safety issue in the design of SGs because it may cause severe tube failure in a very short time.

Precipitation of iron species on the cold side of PWR steam generator and its possible correlation to dose rate elevation

International Nuclear Information System (INIS)

Bengtsson, Bernt; Chen, Jiaxin; Andersson, Petter

2014-01-01

For the last 10 years of service of Ringhals PWR unit 4, operating with Alloy-600MA steam generator tubing materials and a coolant pH of 7.2 (a)300°C, the cold water channel heads experienced continuous dose rate elevation. In the hot parts, however, it remained stable. Similar observations were made in Ringhals unit 2 and 3 after SGR to Alloy 690 and sometimes in other PWRs operated at similarly 'low' pH-regime. Following the introduction of elevated pH regime at Ringhals PWRs the cold side dose rates dropped to the similar levels as on the hot side. The phenomena are analysed in this paper from three different aspects: (1) the general plant observations in dose rate development under different coolant pH regimes; (2) the concentrations of dissolved and soluble iron species at the low and high coolant pH values and (3) the microstructures of the oxide films formed on the cold and hot sides of a steam generator tube pulled from a retired steam generator. Based on the analyses a hypothesis is elaborated that the formation of a thin but highly radioactive layer of iron-rich oxide deposit on the cold side may be responsible for the dose rate elevation and that its formation may be harder at the elevated pH regime. (author)

Structural considerations in steam generator replacement

International Nuclear Information System (INIS)

Bertheau, S.R.; Gazda, P.A.

1991-01-01

Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

ANALISIS KEJADIAN STEAM GENERATOR TUBE RUPTURE (SGTR BERDASARKAN SKENARIO MIHAMA UNIT 2

Directory of Open Access Journals (Sweden)

Andi Sofrany Ekariansyah

2015-03-01

Full Text Available Pada tanggal 9 Februari 1991, terjadi kecelakaan putusnya pipa pemanas pembangkit uap (Steam Generator Tube Rupture/SGTR pada PLTN Mihama Unit 2. Dari kejadian tersebut, diperoleh catatan sekuensi kecelakaan berupa aktuasi sistem proteksi dan fitur keselamatan terekayasa dalam memitigasi kebocoran dari sistem primer ke sistem sekunder. Urutan sekuensi tersebut kemudian diterapkan pada PWR standar Jepang untuk disimulasikan menggunakan program perhitungan RELAP5/SCDAP/Mod3.2. Tujuannya untuk mengevaluasi konsekuensi yang terjadi bila kecelakaan tersebut terjadi pada PWR standar Jepang. Parameter yang dibandingkan adalah laju alir kebocoran, perubahan tekanan primer dan sekunder dan perubahan level di dalam pressurizer. Hasil simulasi menunjukkan perbedaan lama waktu kejadian SGTR hingga berhentinya kebocoran yang berlangsung lebih pendek pada PWR standar Jepang. Selain itu jumlah pendingin primer yang bocor dan jumlah uap yang terlepas dari MSRV tercatat lebih besar daripada PWR Mihama unit 2. Karakter aliran kebocoran, fluktuasi tekanan primer, dan level pressurizer sedikit berbeda pada tahap-tahap awal kejadian, namun relatif sama pada tahap akhir ketika aliran kebocoran dapat dihentikan. Hasil simulasi juga menunjukkan perlunya tindakan operator secara manual yang ditunjukkan dari isolasi sistem air umpan bantu (AFW pada pembangkit uap yang bocor, aktuasi katup pelepas uap (MSRV pada pembangkit uap yang utuh dan aktuasi auxiliary spray dan power operated relief valve (PORV pada pressurizer untuk mengantisipasi kejadian sebagai bagian dari prosedur operasi darurat. Kata kunci: SGTR, PWR Mihama Unit 2, PWR standar Jepang   On February 9,1991, a Steam Generator Tube Rupture (SGTR took place at the Mihama Unit No. 2. From that event, the accident sequence representing the actuation of protection system and engineered safety feature to mitigate the leak from primary system to secondary system is recorded. That sequence is then applied on the

The use of EDI to reduce the ammonia concentration in steam generators blowdown of PWR nuclear power plants

International Nuclear Information System (INIS)

Calay, J.C.; Goffin, C.

2000-01-01

To be recycled, PWR steam generator blowdown must be purified by mechanical filters, followed by ion exchangers (mixed bed preceded by a cationic ion exchange resin). The cationic ion exchange resin eliminates the conditioning agent ammonia in order to lengthen the cycles of the mixed bed. In the Doel nuclear power plant, Laborelec performed tests on a pilot plant for continuous electrodeionization that might replace the cation exchanger. The test campaign lasted six months. It is concluded that ammonia is removed well (1,000 μg/kg in the feed vs. 3 - 4 μg/kg in the product). The electrodeionization removes also other impurities; the conductivity of the treated water amounts to nearly 0.07 μs/cm

Corrosion and Rupture of Steam Generator Tubings in PWRs

Energy Technology Data Exchange (ETDEWEB)

Hwang, Seong Sik; Kim, Hong Pyo

2007-08-15

This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned.

Corrosion and Rupture of Steam Generator Tubings in PWRs

International Nuclear Information System (INIS)

Hwang, Seong Sik; Kim, Hong Pyo

2007-08-01

This report is intended to provide corrosion engineers in the filed of nuclear energy with information on the corrosion and rupture behavior of steam generator tubing in PWRs. Various types of corrosion in PWR steam generator tubing have been reported all around the world, and countermeasures such as the addition of corrosion inhibitors, a water chemistry control, a tube plugging and sleeving have been applied. Steam generators equipped with alloy 600 tubing, which are not so resistant to a stress corrosion cracking (SCC), have generally been replaced with new steam generators made of alloy 690 TT (Thermally treated). Pull tube examination results which were performed of KAERI are summarized. The tubes were affected by a pitting, SCC, and a denting. Nondestructive examination method for the tubes and repair techniques are also reviewed. In addition, the regulatory guidance of some countries are reviewed. As a part of a tube integrity project in Korea, some results on a tube rupture and leak behaviors for axial cracks are also mentioned

Analysis and design of flow limiter used in steam generator

International Nuclear Information System (INIS)

Liu Shixun; Gao Yongjun

1995-10-01

Flow limiter is an important safety component of PWR steam generator. It can limit the blowdown rate of steam generator inventory in case of the main steam pipeline breaks, so that the rate of the primary coolant temperature reduction can be slowed down in order to prevent fuel element from burn-out. The venturi type flow limiter is analysed, its flow characteristics are delineated, physical and mathematical models defined; the detail mathematical derivation provided. The research lays down a theoretic basis for flow limiter design. The governing equations and formulas given can be directly applied to computer analysis of the flow limiter. (3 refs., 3 figs.)

Analysis of induced steam generator tube rupture using MAAP 4.0

International Nuclear Information System (INIS)

Kenton, M.; Epstein, M.; Henry, R.E.; Paik, C.; Fuller, E.

1996-01-01

The nuclear industry has initiated a program of Steam Generator Degradation Specific Management (SGDSM) to cope with the various types of corrosion that have been observed in pressurized water reactor (PWR) steam generators. In parallel, the U.S. Nuclear Regulatory Commission is promulgating revised rules on steam generator tube integrity. To support these efforts, the Electric Power Research Institute has sponsored calculations with the MAAP 4 code. The principal objective of these calculations is to estimate the peak temperatures experienced by the steam generator tubes during high-pressure severe accidents. These results are used to evaluate the potential for degraded tubes to leak or rupture. Attention was focused on station blackout (SBO) accidents with loss of turbine-driven auxiliary feedwater because these generally result in the greatest threat to the tubes

Ageing management database development for PWR NPP steam generator

International Nuclear Information System (INIS)

Liu Hongyun; Xu Liangjun; Xiong Changhuai; Wang Xianyuan

2005-01-01

Steam generator (SG) is one of the key safe important equipment of NPP, which is covered by NPP aging management program. Steam Generator Aging Management Dabatase (SGAMDB) is developed to provide necessary information for SG aging management. RINPO is developing SGAMDB for domestic NPP. This system contains information and data about SG design, manufacture, operation and maintenance. The information include NPP fundamental data, SG design data, SG aging mechanism, SG operation data, SG ISI data, SG maintenance data and SG evaluation interface. The system runs at the intranet of Qinshan-1 NPP with B/S mode. It can provide information inquire and fundamental analysis for NPP SG aging team and SG aging researcher's. In addition, it provides necessary information and data for SG aging analysis and evaluation, such as all pressure test process and flaws of tubes, and collects the analysis results. (authors)

Investigation on the use digital controls instead of PID analog controls in the level control of steam generators of nuclear power PWR

International Nuclear Information System (INIS)

Alvarenga, Marco Antonio Bayout

2012-01-01

The aim of this study is to identify current alternatives for the implementation of digital controllers in the level control of steam generators of nuclear power PWR (Pressurized Water Reaetor). It is intended to identify the types of digital controls that are available from the theoretical and conceptual viewpoints for this purpose. We investigate the advantages and disadvantages of each controller model. From this assessment are pointed the most suitable models in hierarchical scale. This evaluation also serves to suggest possible types of control installation as a whole, where the level control of the steam generators becomes just one of many controls that are part of the plant. In this case, the use of digital controls allows the non-linear and multivariable treatment which is characteristic of complex systems, such as the nuclear power generation. The treatment of nonlinearities and multivariable aspects allows a more detailed study of the stability of these plants when they are subject to transients or several accidents, such as the case of losing external power of transients. In the specific case of steam generators, the instabilities result from the emergence of the shrink and swell phenomenas, depending on the load variations of thermonuclear plant. The application of several types and digital controllers, considering these inherent characteristics of the level control of steam generators, allows to infer which types of controllers are more appropriate to treat instabilities of this type and to make conjectures in its use for the cases of more complex instabilities, considering the integration of all nucleus-plant controls.

PWR secondary water chemistry guidelines: Revision 3

International Nuclear Information System (INIS)

Lurie, S.; Bucci, G.; Johnson, L.; King, M.; Lamanna, L.; Morgan, E.; Bates, J.; Burns, R.; Eaker, R.; Ward, G.; Linnenbom, V.; Millet, P.; Paine, J.P.; Wood, C.J.; Gatten, T.; Meatheany, D.; Seager, J.; Thompson, R.; Brobst, G.; Connor, W.; Lewis, G.; Shirmer, R.; Gillen, J.; Kerns, M.; Jones, V.; Lappegaard, S.; Sawochka, S.; Smith, F.; Spires, D.; Pagan, S.; Gardner, J.; Polidoroff, T.; Lambert, S.; Dahl, B.; Hundley, F.; Miller, B.; Andersson, P.; Briden, D.; Fellers, B.; Harvey, S.; Polchow, J.; Rootham, M.; Fredrichs, T.; Flint, W.

1993-05-01

An effective, state-of-the art secondary water chemistry control program is essential to maximize the availability and operating life of major PWR components. Furthermore, the costs related to maintaining secondary water chemistry will likely be less than the repair or replacement of steam generators or large turbine rotors, with resulting outages taken into account. The revised PWR secondary water chemistry guidelines in this report represent the latest field and laboratory data on steam generator corrosion phenomena. This document supersedes Interim PWR Secondary Water Chemistry Recommendations for IGA/SCC Control (EPRI report TR-101230) as well as PWR Secondary Water Chemistry Guidelines--Revision 2 (NP-6239)

Steam generator for pressurized-water reactors

International Nuclear Information System (INIS)

Michel, E.

1971-01-01

In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

Steam generators regulatory practices and issues in Spain

International Nuclear Information System (INIS)

Mendoza, C.; Castelao, C.; Ruiz-Colino, J.; Figueras, J.M.

1997-01-01

This paper presents the actual status of Spanish Steam Generator tubes, actions developed by PWR plant owners and submitted to CSN, and regulatory activities related to tube degradation mechanisms analysis; NDT tube inspection techniques; tube, tubesheet and TSPs integrity studies; tube plugging/repair criteria; preventive and corrective measures including whole SGs replacement; tube leak measurement methods and other operational aspects

Composite electric generator equipped with steam generator for heating reactor coolant

International Nuclear Information System (INIS)

Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

1997-01-01

The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

Chemical cleaning of steam generators: application to Nogent 1

International Nuclear Information System (INIS)

Fiquet, J.M.; Veysset, J.P.; Esteban, L.; Saurin, P.

1991-01-01

EDF has patented a chemical cleaning process for PWR steam generators, based on the use of a mixture or organic acids in order to dissolve iron oxides and copper with a single solution and clean dented crevices. Qualification tests have permitted to demonstrate effectiveness of the solution and its innocuousness related to steam generator materials. The process, the licence of which belongs to SOMAFER RA and Framatome has been implemented in France at Nogent. The goal was to dissolve iron oxides allowing metallic particles, aggregated on the tubesheet, to be released and mechanically removed. The effectiveness was satisfactory and this treatment is to be extended to other units. (author)

Hideout and hideout return of tri-sodium phosphate in PWR steam generators

Energy Technology Data Exchange (ETDEWEB)

Feron, D.; You, D. [CEA/DEN - Laboratoire d' Etude de la Corrosion Aqueuse, Saclay (France); Turluer, G. [CEA/IPSN-Service d' Analyse des Materiels et des Structures, Fontenay-aux-Roses (France)

2002-07-01

Tri-sodium phosphate is used as a chemical conditioner of several sub-systems in secondary circuits of PWR. As confirmed by the international experience feedback of the secondary water chemistry, it can appear as a pollutant of the secondary water circuits, whereby it can concentrate in some areas of restricted flow or deposits in the steam generators. The issues raised by those occurrences prompted the safety French authorities (IPSN) to develop a model boiler investigation programme to assess the respective sodium/phosphate behaviour as a result of hideout and hideout return processes. Hideout and hideout return experiments have been performed with three model boilers in order to investigate the behaviour of tri-sodium phosphate pollution with three different configurations: only tube-tube support plate crevices, only sludge at the bottom of the tubes, or with only ''free'' tube surfaces. Obtained results, with discontinuous pollutions at some mg.kg{sup -1}, can be summarised as follow: low hideout on the free surface of the tubes (less than 10%), hideout is more important when tube-tube support plate crevices are present (10 to 30%), maximum hideout is obtained when there is some sludge at the bottom of the tubes (30 to 90%), Hideout return data are always very low compared to the hideout quantities, due to the formation of solid compound with alumina and silica. (authors)

Hideout and hideout return of tri-sodium phosphate in PWR steam generators

International Nuclear Information System (INIS)

Feron, D.; You, D.; Turluer, G.

2002-01-01

Tri-sodium phosphate is used as a chemical conditioner of several sub-systems in secondary circuits of PWR. As confirmed by the international experience feedback of the secondary water chemistry, it can appear as a pollutant of the secondary water circuits, whereby it can concentrate in some areas of restricted flow or deposits in the steam generators. The issues raised by those occurrences prompted the safety French authorities (IPSN) to develop a model boiler investigation programme to assess the respective sodium/phosphate behaviour as a result of hideout and hideout return processes. Hideout and hideout return experiments have been performed with three model boilers in order to investigate the behaviour of tri-sodium phosphate pollution with three different configurations: only tube-tube support plate crevices, only sludge at the bottom of the tubes, or with only ''free'' tube surfaces. Obtained results, with discontinuous pollutions at some mg.kg -1 , can be summarised as follow: low hideout on the free surface of the tubes (less than 10%), hideout is more important when tube-tube support plate crevices are present (10 to 30%), maximum hideout is obtained when there is some sludge at the bottom of the tubes (30 to 90%), Hideout return data are always very low compared to the hideout quantities, due to the formation of solid compound with alumina and silica. (authors)

Studies of the steam generator degraded tubes behavior on BRUTUS test loop

Energy Technology Data Exchange (ETDEWEB)

Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

1997-04-01

Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

Prevention and mitigation of steam generator water hammer events in PWRs

International Nuclear Information System (INIS)

Han, J.T.; Anderson, N.

1983-01-01

Water hammer in nuclear power plants is an unresolved safety issue under study by the Nuclear Regulatory Commission (NRC). This article summarizes (1) the causes of steam generator water hammer (SGWH) events in pressurized-water reactors (PWRs), (2) various methods used to prevent or mitigate SGWH events, and (3) modifications that have been made at each operating PWR. The NRC staff considers the issue of SGWH in top feedring designs to be technically resolved. This article does not address technical findings relevant to water hammer in preheat-type steam generators

Simulation of a Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant

International Nuclear Information System (INIS)

Reis Martins Junior, L.L. dos.

1980-01-01

The following work intends to perform the digital simulation, of the Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant for control systems design and analysis purposes. There are mathematical models for the reactor, the steam generator, the pressurizer and for transport lags of the coolant in the primary circuit. Nevertheless no one control system has been considered to permit any user the inclusion in the more convenient way of the desired control systems' models. The characteristics of the system in consideration are fundamentally equal to the ones of Almirante Alvaro Alberto Nuclear Power Plant, Unit I (Angra I) obtained in the Final Safety Analysis Report at Comissao Nacional de Energia Nuclear. (author)

Modular steam generator for use in nuclear power plants

International Nuclear Information System (INIS)

Cella, A.

1979-01-01

An improved steam generator for a PWR is described. A turbine generator is driven by the steam output of the steam generator to provide electrical power. The improvement provides vertically assemblable modules which are removably mounted together in sealing relationship. The modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship, and an uppermost dryer module removably mountable on the tube bundle module in sealing relationship. Ready access to and removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated. The dryer module contains moisture separator for drying the generated steam. The base module, upon which the associated weight of the vertically assembled dryer module and tube bundle module are supported, contains the inlet and outlet for the heat exchange fluid. The tube bundle module contains the tube bundle through which the heat exchange fluid flows as well as an inlet for feedwater. The tube sheet serves as a closure flange for the tube bundle module, with the associated weight of the vertically assembled dryer module and tube bundle module on the tube sheet closure flange effectuating the sealing relationship between the base module and the tube bundle module for facilitating closure

Fluidelastic instability analysis of steam generator U-tubes at antivibration bar-inactive modes

International Nuclear Information System (INIS)

Lee, S.K.; Jo, J.C.

1995-01-01

This paper presents the results of thermal-hydraulic and fluidelastic U-tube instability analyses performed for the vertical type pressurized water reactor (PWR) steam generator model being employed at Kori units 2, 3 and 4, and Yonggwang units 1 and 2 in Korea. The thermal-hydraulic analysis for providing the detailed three-dimensional two-phase flow field in the secondary side of the steam generator was accomplished using the ATHOS3 steam generator thermal-hydraulic analysis code. The UTVA2 code designed for calculating both the free vibration responses and fluidelastic stability ratio of a specific U-tube under consideration was used to assess the potential for fluidelastic instability of the steam generator U-tubes at various conditions of antivibration bar (AVB)-inactive modes. The results of the fluidelastic instability analysis were discussed in comparison with those obtained for the steam generator U-tubes at AVB-active mode

Steam generator operation and maintenance

International Nuclear Information System (INIS)

Lee, C.K.

2004-01-01

Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

Next generation PWR

International Nuclear Information System (INIS)

Tanaka, Toshihiko; Fukuda, Toshihiko; Usui, Shuji

2001-01-01

Development of LWR for power generation in Japan has been intended to upgrade its reliability, safety, operability, maintenance and economy as well as to increase its capacity in order, since nuclear power generation for commercial use was begun on 1970, to steadily increase its generation power. And, in Japan, ABWR (advanced BWR) of the most promising LWR in the world, was already used actually and APWR (advanced PWR) with the largest output in the world is also at a step of its actual use. And, development of the APWR in Japan was begun on 1980s, and is at a step of plan on construction of its first machine at early of this century. However, by large change of social affairs, economy of nuclear power generation is extremely required, to be positioned at an APWR improved development reactor promoted by collaboration of five PWR generation companies and the Mitsubishi Electric Co., Ltd. Therefore, on its development, investigation on effect of change in social affairs on nuclear power stations was at first carried out, to establish a design requirement for the next generation PWR. Here were described on outline, reactor core design, safety concept, and safety evaluation of APWR+ and development of an innovative PWR. (G.K.)

IAEA activities on steam generator life management

International Nuclear Information System (INIS)

Gueorguiev, B.; Lyssakov, V.; Trampus, P.

2002-01-01

The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

GRUVAL for ET inspection of the steam generator tubes

International Nuclear Information System (INIS)

Garcia Bueno, A.; Francia, L.; Jimenez Garcia, J. J.; Garcia, R.; Castelinou, M.; Torrens, J.

2013-01-01

The steam generators of the nuclear power plants, PWR type are one of the most important components from the point of view of safety and plant availability. Thousands of tubes that form, approximately 1 mm of thickness, required to be inspected in accordance with codes and standards, to ensure the integrity of the component during the operation of the plant.

UPTF/TEST10B/RUN081, Steam/Water Flow Phenomena Reflood PWR Cold Leg Break LOCA

International Nuclear Information System (INIS)

1998-01-01

1 - Description of test facility: The Upper Plenum Test Facility (UPTF) is a geometrical full-scale simulation of the primary system of the four-loop 1300 MWe Siemens/KWU pressurized water reactor (PWR) at Grafenrheinfeld. The test vessel, upper plenum and its internals, downcomer, primary loops, pressurizer and surge line are replicas of the reference plant. The core, coolant pumps, steam generators and containment of a PWR are replaced by simulators which simulate the boundary and initial conditions during end-of-blowdown, refill and reflood phase following a loss-of-coolant accident (LOCA) with a hot or cold leg break. The break size and location can be simulated in the broken loop. The emergency core coolant (ECC) injection systems at the UPTF are designed to simulate the various ECC injection modes, such as hot leg, upper plenum, cold leg, downcomer or combined hot and cold leg injection of different ECC systems of German and US/Japan PWRs. Moreover, eight vent valves are mounted in the core barrel above the hot leg nozzle elevation for simulation of ABB and B and W PWRs. The UPTF primary system is divided into the investigation and simulation areas. The investigation areas, which are the exact replicas of a GPWR, consist of the upper plenum with internals, hot legs, cold legs and downcomer. The realistic thermal-hydraulic behavior in the investigation areas is assured by appropriate initial and boundary conditions of the area interface. The boundary conditions are realized by above mentioned simulators, the setup and the operation of which are based on small-scale data and mathematical models. The simulation areas include core simulator, steam generator simulators, pump simulators and containment simulator. The steam production and entrainment in a real core during a LOCA are simulated by steam and water injection through the core simulator. 2 - Description of test: Investigation of steam/water flow phenomena at the upper tie plate and in the upper plenum and

Evaluation of a dryer in a steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

1998-01-01

The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

Field experience of cleanliness inspection for secondary-side in PWR steam generators

International Nuclear Information System (INIS)

Ding Xunshen

1997-05-01

The mechanical cleaning and TV inspection technology for secondary-side in steam generators of Daya Bay Nuclear Power Plant has been used for preventing the heat transfer tubes from damage caused by residues in steam generator and foreign objects. A lancing has been used for steam generators. The high-pressure jet sent from the central lane to the inside of the bundle has two objectives: (a) the mechanical energy in the jet breaks up the deposit, and (b) the particles are then carried to the periphery of the generator, where they are collected by a water circulation system. The TV inspection consists of the inspection before lancing and after lancing. The former includes the inspection of outer tube lane and central tube lane, and the extraction of foreign objects; the latter includes the inspection of inter tube area, outer tube lane and central tube lane, and the extraction of foreign objects. Video cassette are visualized by a specialist who is qualified to realize a map representative of the cleanliness state of the tubesheet, and to judge if it is or not acceptable. The TV inspection obtained a cleanliness conclusion according to acceptance criteria. So, it is important to work out cleanliness acceptance criteria suit for every operation stages. The site practices shown that after lancing, although hard deposit existed and height of hard deposit in some local place exceeded 5 mm, but the sludge remaining on tubesheet was less. If we can conduct periodic lancing to steam generator, the increase rate of hard deposit will be small. (7 refs., 12 figs.)

Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

International Nuclear Information System (INIS)

Meng, F.; Xu, X.; Liu, X.; Wang, J.

2014-01-01

This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

Energy Technology Data Exchange (ETDEWEB)

Meng, F.; Xu, X.; Liu, X. [Shanghai Nuclear Engineering Research and Design Institute, Shanghai (China); Wang, J. [Chinese Academy of Sciences, Institute of Metal Research, Shenyang (China)

2014-07-01

This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

The new equation of steam quality and the evaluation of nonradioactive tracer method in PWR steam generators

International Nuclear Information System (INIS)

Ki Bang, Sung; Young Jin, Chang

2001-01-01

The performance of steam turbines is tested as ANSI/ASME-PTC 6. This code provides rules for the accurate testing of steam turbines for the purpose of obtaining the level of performance with a minimum uncertainty. Only the relevant portion of this code needs to process any individual case, In some case the procedure is simple. However, in complex turbines or complex operation modes, more procedures are required to test the involved provisions. Anyway, to measure the steam quality in the Wolsong PHWR with 4 SGs in Korea by the methods in the section ''Measure of steam quality methods'' of ANSI/ASME PTC 6, the result was not good though the steam generators are efficient. So, the new testing method was developed and the sophisticated equation of steam quality was introduced and uses the nonradioactive chemical tracer, Lithium hydroxide(LiOH) instead of the radioactive tracer, Na-24. (author)

Corrosion in PWR steam generator tubes made of alloy 600TT: overview of operating experience, NDE and safety issues

International Nuclear Information System (INIS)

Curieres, I. de; Sollier, T.; Delaval, C.

2015-01-01

About 60 PWR plants worldwide are operating with steam generator tubes made of alloy 600TT, among which 27 are located in France. This alloy is susceptible to corrosion, both on the primary and secondary side in every fleet, though with different kinetics or extent. It is noteworthy that many of the primary side corrosion issues can be clearly explained by design or operating conditions. However, studies show that all the secondary side issues are much hardly explained by simple considerations. This paper will give an overview of the international operating experience of this alloy and indicate the associated controllability and safety-related issues. An emphasis will be put on the manufacturing, chemistry and specificities of the different fleets. The French situation will be reviewed in this frame. (authors)

Track 2- major components reliability and materials issues. Some performance indicators of PWR steam generators

International Nuclear Information System (INIS)

Milivojevic, S.; Spasojevic, D.; Riznic, J.

2001-01-01

The monitoring of operational performance is a crucial aspect of the management of equipment operation and maintenance in many industries, including nuclear and thermal power plants. Monitoring involves the collection and analysis of data on the operation. In these paper an analysis was made of steam generators in operation, i.e., their malfunctions during the plant life cycle with the aim of studying the characteristics of failure rate and repair rate. These values are necessary parameters if we are to determine the reliability and availability of the steam generator as a basis for the analysis of its effect on the safety and efficiency of the nuclear power plant. We analyzed IAEA available data for period from 1971 to 1998. Each steam generator was monitored individually during plants' lifetime. The data on steam generator failures were presented in uniform format, allowing the consistency in failure classification and data reporting. Operational presence of the analyzed steam generators is given for each calendar year and each lifetime year: the failure rate l and repair rate m with associated boundaries are calculated. The general trends in calendar years performance indicators (μ) of steam generators is investigated. The distributions of lifetime l and m are formed, as a complement to the analysis of calendar years performance indicators. With aspect of steam generators influence on reliability and availability of nuclear power plants, the empirical probability distribution for failure rates and repair rates are also constructed. (author)

Steam turbine generators for Sizewell 'B' nuclear power station

International Nuclear Information System (INIS)

Hesketh, J.A.; Muscroft, J.

1990-01-01

The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

Simulation of a main steam line break with steam generator tube rupture using trace

Energy Technology Data Exchange (ETDEWEB)

Gallardo, S.; Querol, A.; Verdu, G. [Departamento de Ingenieria Quimica Y Nuclear, Universitat Politecnica de Valencia, Camino de Vera s/n, 46022, Valencia (Spain)

2012-07-01

A simulation of the OECD/NEA ROSA-2 Project Test 5 was made with the thermal-hydraulic code TRACE5. Test 5 performed in the Large Scale Test Facility (LSTF) reproduced a Main Steam Line Break (MSLB) with a Steam Generator Tube Rupture (SGTR) in a Pressurized Water Reactor (PWR). The result of these simultaneous breaks is a depressurization in the secondary and primary system in loop B because both systems are connected through the SGTR. Good approximation was obtained between TRACE5 results and experimental data. TRACE5 reproduces qualitatively the phenomena that occur in this transient: primary pressure falls after the break, stagnation of the pressure after the opening of the relief valve of the intact steam generator, the pressure falls after the two openings of the PORV and the recovery of the liquid level in the pressurizer after each closure of the PORV. Furthermore, a sensitivity analysis has been performed to know the effect of varying the High Pressure Injection (HPI) flow rate in both loops on the system pressures evolution. (authors)

Failure analysis of steam generator tubes with dented and wastage configurations

International Nuclear Information System (INIS)

Reich, M.; Prachuktam, S.; Gardner, D.; Goradia, H.; Bezler, P.; Kao, K.

1978-03-01

The occurrence of PWR steam generator tube cracking, denting, and wastage has been reported in the recent literature. As indicated by its title, this paper concerns itself with the inelastic structural response of the tubes that result from various assumed monotonic as well as cyclic loading conditions, which ultimately could lead to the tube failure

Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

International Nuclear Information System (INIS)

Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo

2016-01-01

Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate

Thermal-Hydraulic Analysis of a Once-Through Steam Generator Considering Performance Degradation

Energy Technology Data Exchange (ETDEWEB)

Han, Hun Sik; Kang, Han Ok; Yoon, Ju Hyeon; Kim, Young In; Song, Jae Seung; Kim, Keung Koo [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Several countries have entered into a global race for the commercialization of SMRs, and considerable research and development have been implemented. Among the various reactor designs, many SMRs have adopted an integral type pressurized water reactor (PWR) to enhance the nuclear safety and system reliability. In the integral reactor design, a single reactor pressure vessel contains primary system components such as fuel and core, steam generators, pumps, and a pressurizer. For the component integration into a reactor vessel, it is important to design each component as small as possible. Thus, it is a common practice to employ a once-through steam generator in the integral reactor design due to its advantages in compactness. In general, gradual degradation in thermal-hydraulic performance of the steam generator occurs with time, and it changes slowly the operating point of the steam generator during plant lifetime. Numerical solutions are acquired to evaluate the thermal-hydraulic performance of the steam generator at various AUFs. The design results obtained show that the average tube length of the steam generator is augmented with the increase of design margin to compensate for the design uncertainties and heat transfer area reduction by plugging, fouling, etc. A helically coiled tube once-through steam generator with 30% design margin is considered for comparison of thermal-hydraulic performances according to the degradation rate.

Safety significance of steam generator tube degradation mechanisms

Energy Technology Data Exchange (ETDEWEB)

Roussel, G; Mignot, P [AIB-Vincotte Nuclear - AVN, Brussels (Belgium)

1991-07-01

Steam generator (SG) tube bundle is a part of the Reactor Coolant Pressure Boundary (RCPB): this means that its integrity must be maintained. However, operating experience shows various types of tube degradation to occur in the SG tubing, which may lead to SG tube leaks or SG tube ruptures and create a loss of primary system coolant through the SG, therefore providing a direct path to the environment outside the primary containment structure. In this paper, the major types of known SG tube degradations are described and analyzed in order to assess their safety significance with regard to SG tube integrity. In conclusion: The operational reliability and the safety of the PWR steam generator s requires a sufficient knowledge of the degradation mechanisms to determine the amount of degradation that a tube can withstand and the time that it may remain in operation. They also require the availability of inspection techniques to accurately detect and characterize the various degradations. The status of understanding of the major types of degradation summarized in this paper shows and justifies why efforts are being performed to improve the management of the steam generator tube defects.

Indian Point 2 steam generator tube rupture analyses

International Nuclear Information System (INIS)

Dayan, A.

1985-01-01

Analyses were conducted with RETRAN-02 to study consequences of steam generator tube rupture (SGTR) events. The Indian Point, Unit 2, power plant (IP2, PWR) was modeled as a two asymmetric loops, consisting of 27 volumes and 37 junctions. The break section was modeled once, conservatively, as a 150% flow area opening at the wall of the steam generator cold leg plenum, and once as a 200% double-ended tube break. Results revealed 60% overprediction of breakflow rates by the traditional conservative model. Two SGTR transients were studied, one with low-pressure reactor trip and one with an earlier reactor trip via over temperature ΔT. The former is more typical to a plant with low reactor average temperature such as IP2. Transient analyses for a single tube break event over 500 seconds indicated continued primary subcooling and no need for steam line pressure relief. In addition, SGTR transients with reactor trip while the pressurizer still contains water were found to favorably reduce depressurization rates. Comparison of the conservative results with independent LOFTRAN predictions showed good agreement

Potential for low fracture toughness and lamellar tearing on PWR steam generator and reactor coolant pump supports. Resolution of generic technical activity A-12

International Nuclear Information System (INIS)

Snaider, R.P.; Hodge, J.M.; Levin, H.A.; Zudans, J.J.

1979-10-01

This report summarizes work performed by the Nuclear Regulatory Commission staff and its contractor, Sandia Laboratories, in the resolution of Generic Technical Activity A-12, ''Potential for Low Fracture Toughness and Lamellar Tearing in PWR Steam Generator and Reactor Coolant Pump Supports.'' The report describes the technical issues, the technical studies performed by Sandia describes the technical issues, the technical studies performed by Sandia Laboratories, the NRC staff's technical positions based on these studies, and the staff's plan for implementing its technical positions. It also provides recommendations for further work. The complete technical input from Sandia Laboratories is appended to the report

Numerical Study of Thermal Hydraulics for Secondary side of Steam Generator by CUPID/MARS Coupled Simulation

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Ryong; Yoon, Han Young [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

As a thermal-hydraulic behavior in the secondary side of steam generator such as two-phase boiling flow, flow-induce vibration of U-tubes is quite complicated, the importance to numerically investigate the flow behavior has been arisen. Recently, multi-scale analyses have been developed to take into account the primary side as well. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. Calculation results are compared with the existing code quantitatively. Coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach.

Process of corrosion protection for a steam generator tube and device to apply it

International Nuclear Information System (INIS)

Malagola, P.; Vassal, J.M.

1985-01-01

The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

Multi-region fuzzy logic controller with local PID controllers for U-tube steam generator in nuclear power plant

Directory of Open Access Journals (Sweden)

Puchalski Bartosz

2015-12-01

Full Text Available In the paper, analysis of multi-region fuzzy logic controller with local PID controllers for steam generator of pressurized water reactor (PWR working in wide range of thermal power changes is presented. The U-tube steam generator has a nonlinear dynamics depending on thermal power transferred from coolant of the primary loop of the PWR plant. Control of water level in the steam generator conducted by a traditional PID controller which is designed for nominal power level of the nuclear reactor operates insufficiently well in wide range of operational conditions, especially at the low thermal power level. Thus the steam generator is often controlled manually by operators. Incorrect water level in the steam generator may lead to accidental shutdown of the nuclear reactor and consequently financial losses. In the paper a comparison of proposed multi region fuzzy logic controller and traditional PID controllers designed only for nominal condition is presented. The gains of the local PID controllers have been derived by solving appropriate optimization tasks with the cost function in a form of integrated squared error (ISE criterion. In both cases, a model of steam generator which is readily available in literature was used for control algorithms synthesis purposes. The proposed multi-region fuzzy logic controller and traditional PID controller were subjected to broad-based simulation tests in rapid prototyping software - Matlab/Simulink. These tests proved the advantage of multi-region fuzzy logic controller with local PID controllers over its traditional counterpart.

Decontamination of Steam Generator tube using Abrasive Blasting Technology

International Nuclear Information System (INIS)

Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

2010-01-01

As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

Simulation of a Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant. Simulacao do sistema nuclear de geracao de vapor de uma central PWR

Energy Technology Data Exchange (ETDEWEB)

Reis Martins Junior, L.L. dos.

1980-01-01

The following work intends to perform the digital simulation, of the Nuclear Steam Supply System (NSSS) of a PWR nuclear power plant for control systems design and analysis purposes. There are mathematical models for the reactor, the steam generator, the pressurizer and for transport lags of the coolant in the primary circuit. Nevertheless no one control system has been considered to permit any user the inclusion in the more convenient way of the desired control systems' models. The characteristics of the system in consideration are fundamentally equal to the ones of Almirante Alvaro Alberto Nuclear Power Plant, Unit I (Angra I) obtained in the Final Safety Analysis Report at Comissao Nacional de Energia Nuclear. (author).

Investigation of separation and hydrodynamic characteristics of steam generators used at the NPPs running on PWR-1000 reactors

International Nuclear Information System (INIS)

Ageev, A.G.; Korolkov, B.M.; Nigmatulin, B.I.; Vasileva, R.V.; Nekrasov, A.V.; Titiv, V.F.; Tarankov, G.A.

1997-01-01

The tests were accomplished at the steam generator of unit 5 of the Novovoronezh nuclear power plant. The outbursts of the steam-water mixture from the gap between the steam generator housing and the submerged perforated screen rim at the side of the inlet coolant manifold were investigated. Tests of the steam generator with a modified steam separation system were carried out on the Balakovo nuclear power plant. The gilled separator of the steam generator was replaced with a steam collecting perforated screen, while the gap between the steam generator housing and the heat exchange bundle rim was closed with additional perforated screens at the side of the inlet manifold. This new solution of moisture separation is better. (M.D.)

Support and tool displacement device for the attachment of a tube bundle on a tubular plate of a steam generator

International Nuclear Information System (INIS)

Morisot, M.; Werle, R.; Michaud, J.P.

1983-01-01

The steam generator is being assembled, disposed with its axis horizontal and its tubular plate vertical; the device described in this patent, allows to automatize the preparation stages of the tubular plate and the attachment of the bundle, to shorten the construction of the steam generator and to remove drudgeries done by hand on the tubular plate or the tubes of the bundle. The invention can be applied to the construction of PWR steam generators [fr

Design study on steam generator integration into the VVER reactor pressure vessel

International Nuclear Information System (INIS)

Hort, J.; Matal, O.

2004-01-01

The primary circuit of VVER (PWR) units is arranged into loops where the heat generated by the reactor is removed by means of main circulating pumps, loop pipelines and steam generators, all located outside the reactor pressure vessel. If the primary circuit and reactor core were integrated into one pressure vessel, as proposed, e.g., within the IRIS project (WEC), a LOCA situation would be limited by the reactor pressure vessel integrity only. The aim of this design study regarding the integration of the steam generator into the reactor pressure vessel was to identify the feasibility limits and some issues. Fuel elements and the reactor pressure vessel as used in the Temelin NPP were considered for the analysis. From among the variants analyzed, the variant with steam generators located above the core and vertically oriented circulating pumps at the RPV lower bottom seems to be very promising for future applications

Steam 80 steam generator instrumentation

International Nuclear Information System (INIS)

Carson, W.H.; Harris, H.H.

1980-01-01

This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

Fission product retention during faults involving steam generator tube rupture

International Nuclear Information System (INIS)

Rodliffe, R.S.

1983-08-01

In some PWR fault conditions, such as stuck open safety relief valve in the secondary circuit or main steam line break, the release of fission products to the atmosphere may be increased by the leakage of primary coolant into the secondary circuit following steam generator tube rupture. The release may be reduced by retention either within the primary circuit or within the affected steam generator unit (SGU). The mechanisms leading to retention are reviewed and quantified where possible. The parameters on which any analysis will be most critically dependent are identified. Fission product iodine and caesium may be retained in the secondary side of a SGU either by partition to retained water or by droplet deposition on surfaces and subsequent evaporation to dryness. Two extreme simplifications are considered: SGU 'dry', i.e. the secondary side is steam filled, and SGU 'wet', i.e. the tube bundle is covered with water. Consideration is given to: the distribution of fission products between gaseous and aerosol forms; mechanisms for droplet formation, deposition and resuspension; fission product retention during droplet or film evaporation primary coolant mixing and droplet scrubbing in a wet SGU; and the performance of moisture separators and steam driers. (author)

AGE RELATED DEGRADATION OF STEAM GENERATOR INTERNALS BASED ON INDUSTRY RESPONSES TO GENERIC LETTER 97-06

International Nuclear Information System (INIS)

SUBUDHI, M.; SULLIVAN, JR. E.J.

2002-01-01

THIS PAPER PRESENTS THE RESULTS OF AN AGING ASSESSMENT OF THE NUCLEAR POWER INDUSTRY RESPONSES TO NRC GENERIC LETTER 97-06 ON THE DEGRADATION OF STEAM GENERATOR INTERNALS EXPERIENCED AT ELECTRICITE DE FRANCE (EDF) PLANTS IN FRANCE AND AT A UNITED STATES PRESSURIZED WATER REACTOR (PWR). WESTINGHOUSE (W), COMBUSTION ENGINEERING (CE), AND BABCOCK AND WILCOX (BW) STEAM GENERATOR MODELS, CURRENTLY IN SERVICE AT U.S. NUCLEAR POWER PLANTS, POTENTIALLY COULD EXPERIENCE DEGRADATION SIMILAR TO THATFOUND AT EDF PLANTS AND THE U.S. PLANT. THE STEAM GENERATORS IN MANY OF THE U.S. PWRS HAVE BEEN REPLACED WITH STEAM GENERATORS WITH STEAM GENERATORS WITH IMPROVED DESIGNS AND MATERIALS. THESE REPLACEMENT STEAM GENERATORS HAVE BEEN MANUFACTURED IN THE U.S. AND ABROAD. DURING THIS ASSESSMENT, EACH OF THE THREE OWNERS GROUPS (W,CE, AND BW) IDENTIFIED FOR ITS STEAM GENERATOR, MODELS ALL THE POTENTIAL INTERNAL COMPONENTS THAT ARE VULNERABLE TO DEGRADATION WHILE IN SERVICE. EACH OWNERS GROUPDEVELOPED INSPEC TION AND MONITORING GUIDANCE AND RECOMMENDATIONS FOR ITS PARTICULAR STEAM GENERATOR MODELS. THE NUCLEAR ENERGY INSTITUTE INCORPORATED IN NEI 97-06 STEAM GENERATOR PROGRAM GUIDELINES, A REQUIREMENT TO MONITOR SECONDARY SIDE STEAM GENERATOR COMPONENTS IF THEIR FAILURE COULD PREVENT THE STEAM GENERATOR FROM FULFILLING ITS INTENDED SAFETY-RELATED FUNCTION. LICENSEES INDICATED THAT THEY IMPLEMENTED OR PLANNED TO IMPLEMENT, AS APPROPRIATE FOR THEIR STEAM GENERATORS, THEIR OWNERS GROUPRECOMMENDATIONS TO ADDRESS THE LONG-TERM EFFECTS OF THE POTENTIAL DEGRADATION MECHANISMS ASSOCIATED WITH THE STEAM GENERATOR INTERNALS

Electrosleeve process for in-situ nuclear steam generator repair

International Nuclear Information System (INIS)

Renaud, E.; Brennenstuhl, A.M.; Stewart, D.R.; Gonzalez, F.

2000-01-01

Degradation of steam generator tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced outages, unit derating, steam generator replacement or even the permanent shutdown of a reactor. In response to the onset of steam generator degradation at Ontario Power Generation's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for steam generator tubing repair and the unique properties of the advanced sleeve material. The successful installation of fourteen Electrosleeves that have been in service for more than six years in Alloy 400 tubing at the Pickering-S CANDU unit, and the more recent (Nov. 99) extension of the technology to Alloy 600 by the installation of 57 sleeves in a U.S. pressurized water reactor (PWR) at Callaway, is presented. The Electrosleeve process has been granted a conditional license by the U.S. Nuclear Regulatory Commission (NRC). In Canada, the process of licensing Electrosleeve with the CNSC / TSSA has begun. (author)

Design of large steam turbines for PWR power stations

International Nuclear Information System (INIS)

Hobson, G.

1984-01-01

The authors review the thermodynamic cycle requirements for use with pressurized-water reactors, outline the way thermal efficiency is maximized, and discuss the special nature of the wet-steam cycle associated with turbines for this type of reactor. Machine and cycle parameters are optimized to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range both of full-speed turbines running at 3000 rev/min on 50 Hz systems and of half-speed turbines running at 1800 rev/min on 60 Hz systems. The importance of service experience with nuclear wet-stream turbines, and its relevance to the design of modern turbines for PWR applications, is discussed. (author)

Steam generator tube integrity program: Phase II, Final report

Energy Technology Data Exchange (ETDEWEB)

Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

1988-08-01

The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted.

Steam generator tube integrity program: Phase II, Final report

International Nuclear Information System (INIS)

Kurtz, R.J.; Bickford, R.L.; Clark, R.A.; Morris, C.J.; Simonen, F.A.; Wheeler, K.R.

1988-08-01

The Steam Generator Tube Integrity Program (SGTIP) was a three phase program conducted for the US Nuclear Regulatory Commission (NRC) by Pacific Northwest Laboratory (PNL). The first phase involved burst and collapse testing of typical steam generator tubing with machined defects. The second phase of the SGTIP continued the integrity testing work of Phase I, but tube specimens were degraded by chemical means rather than machining methods. The third phase of the program used a removed-from-service steam generator as a test bed for investigating the reliability and effectiveness of in-service nondestructive eddy-current inspection methods and as a source of service degraded tubes for validating the Phase I and Phase II data on tube integrity. This report describes the results of Phase II of the SGTIP. The object of this effort included burst and collapse testing of chemically defected pressurized water reactor (PWR) steam generator tubing to validate empirical equations of remaining tube integrity developed during Phase I. Three types of defect geometries were investigated: stress corrosion cracking (SCC), uniform thinning and elliptical wastage. In addition, a review of the publicly available leak rate data for steam generator tubes with axial and circumferential SCC and a comparison with an analytical leak rate model is presented. Lastly, nondestructive eddy-current (EC) measurements to determine accuracy of defect depth sizing using conventional and alternate standards is described. To supplement the laboratory EC data and obtain an estimate of EC capability to detect and size SCC, a mini-round robin test utilizing several firms that routinely perform in-service inspections was conducted

Scale model test results for an inverted U-tube steam generator with comparisons to heat transfer correlations

International Nuclear Information System (INIS)

Boucher, T.J.

1987-01-01

To provide data for assessment and development of thermal-hydraulic computer codes, bottom main feedwater-line-break transient simulations were performed in a scale model (Semiscale Mod-2C) of a pressurized water reactor (PWR) with conditions typical of a PWR (15.0 MPa primary pressure, 600 K steam generator inlet plenum fluid temperatures, 6.2 MPa secondary pressure). The state-of-the-art measurements in the scale model (Type III) steam generator allow for the determination of U-tube steam generator allow for the determination of U-tube steam generator secondary component interactions, tube bundle local radial heat transfer, and tube bundle and riser vapor void fractions for steady state and transient operations. To enhance the understanding of the observed phenomena, the component interactions, local heat fluxes, local secondary convective heat transfer coefficients and local vapor void fractions are discussed for steady state, full-power and transient operations. Comparisons between the measurement-derived secondary convective heat transfer coefficients and those predicted by a number of correlations, including the Chen correlation currently used in thermal-hydraulic computer codes, show that none of the correlations adequately predict the data and points out the need for the formulation of a new correlation based on this experimental data. The unique information presented herein should be of the interest to anyone involved in modeling inverted U-tube steam generator thermal-hydraulics for forced convection boiling/vaporization heat transfer. 5 refs., 13 figs., 1 tab

Steam generator tubing NDE performance

International Nuclear Information System (INIS)

Henry, G.; Welty, C.S. Jr.

1997-01-01

Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

GVTRAN-PC-a steam generator transient simulator

International Nuclear Information System (INIS)

Nakata, H.

1991-02-01

Since an accuracy and inexpensive analysis capability is one of the desirable requirement in the reactor licensing procedure and, also, in instances when a severe accident sequence and its degree of severity must be estimated, the present work tries partially to fulfill that present need by developing a fast and acceptably accurate simulator. The present report presents the methodology utilized to develop GVTRAN-PC program, the steam generator simulation program for the microcomputer environment, which possess a capability to reproduce the experimental data with accuracies comparable to those of the mainframe simulators. The methodology is based on the mass and energy conservation in the control volumes which represents both the primary and the secondary fluid in the U-tube steam generator. The quasi-static momentum conservation in the secondary fluid control volumes determines in a semi-iterative scheme the liquid level in the feedwater chamber. The implementation of the moving boundary technique has allowed the tracking of the boundary of bulk boiling region with the utilization of a reduced number of control volumes in the tube region. GVTRAN-PC program has been tested against typical PWR pump trip transient experimental data and the calculation results showed good agreement in most representative parameters, viz. the feedchamber water-level and the steam dome pressure. (author)

Methods for preventing steam generator failure or degradation

International Nuclear Information System (INIS)

Green, S.J.

1986-01-01

PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated IGA. It has further been shown that pitting can be minimized by sludge lancing and by reducing impurity ingress. (author)

The probability of containment failure by steam explosion in a PWR

International Nuclear Information System (INIS)

Briggs, A.J.

1983-12-01

The study of the risk associated with operation of a PWR includes assessment of severe accidents in which a combination of faults results in melting of the core. Probabilistic methods are used in such assessment, hence it is necessary to estimate the probability of key events. One such event is the occurrence of a large steam explosion when molten core debris slumps into the base of the reactor vessel. This report considers recent information, and recommends an upper limit to the range of probability values for containment failure by steam explosion for risk assessment for a plant such as the proposed Sizewell B station. (U.K.)

In-service inspection of nuclear reactor vessels and steam generators. Results and evolution of the technics

International Nuclear Information System (INIS)

Rapin, Michel; Saglio, Robert.

1978-01-01

Methods and original technics have been developed by the CEA for inspection of the primary coolant circuit of PWR. Multifrequency Eddy currents for inspection of steam generators tubes gudgeons and bolts; focussed ultrasonics to test all the welds of the reactor vessel and its cover of mixed welds of tanks and steam generators, pressurizer welds and gudgeons from the inside; gamma radiography of vessel mixed welds, televisual examination of the stainless steel lining of the reactor vessel and its cover. Use of these technics is made with specific automatic machines designed either for inspection of steam generator tubes or for complete inspection of the vessel. Several reactors were inspected with these devices [fr

Current forgings and their properties for steam generator of nuclear plant

International Nuclear Information System (INIS)

Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo

1997-01-01

Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one

Current forgings and their properties for steam generator of nuclear plant

Energy Technology Data Exchange (ETDEWEB)

Tsukada, Hisashi; Suzuki, Komei; Kusuhashi, Mikio; Sato, Ikuo [Japan Steel Works Ltd., Muroran (Japan)

1997-12-31

Current steel forgings for steam generator (SG) of PWR plant are reviewed in the aspect of design and material improvement. The following three items are introduced. The use of integral type steel forgings for the fabrication of steam generator enhances the structural integrity and makes easier fabrication and inspection including in-service inspection. The following examples of current integral type forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced: (1) primary head integrated with nozzles, manways and supports; (2) steam drum head integrated with nozzle and handhole; (3) conical shell integrated with cylindrical sections and handholes. In order to decrease the weight of steam generator, the high strength materials such as SA508, Cl.3a steel have been adopted in some cases. The properties of this steel are introduced and the chemistry and heat treatment condition are discussed. As one of the methods to minimize the macro- and micro-segregations, the use of vacuum carbon deoxidation (VCD), i.e. deoxidization of steel by gaseous CO reaction, with addition of Al for grain refining was investigated. The properties of SA508, Cl.3 steels with Low Si content are compared with those of conventional one.

The decommissioning of the BR3 steam generator

International Nuclear Information System (INIS)

Denissen, L.

2006-01-01

A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

Experiment data report for Semiscale Mod-1 test S-28-3 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Gillins, R.L.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-3 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-3 was conducted from initial conditions of 15621 kPa and 555 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Twelve steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

Experiment data report for semiscale Mod-1 test S-28-2 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Patton, M.L.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-2 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-2 was conducted from initial conditions of 15 936 kPa and 558 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. For Test S-28-2, accumulator injection into the intact loop hot leg was provided to simulate simulate the rupture of six steam generator tubes

Experiment data report for semiscale Mod-1 test S-28-4 (steam generator tube rupture test)

International Nuclear Information System (INIS)

Esparza, V.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-4 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-4 was conducted from initial conditions of 15 646 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Thirty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

Experiences from Loviisa Nuclear Power Station concerning the decontamination of steam generators and primary system components

International Nuclear Information System (INIS)

Jaernstroem, R.

1989-01-01

Loviisa 1 and 2 are 465 MWe PWR units of the Soviet type VVER-440. Loviisa 1 has been in commercial operation since spring 1977 and Loviisa 2 from the beginning of 1980. Decontamination of primary circuit components - even big ones as steam generators - can be performed in an efficient and quick way with good results and resonable expences. Total costs for decontamination of the two steam generators including planning, construction, documentation, operation, chemicals etc. did not rise above 100,000.00 dollars. (author) 6 figs., 2 tabs

HTGR steam generator development

International Nuclear Information System (INIS)

Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

1976-01-01

More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

International Nuclear Information System (INIS)

Garbett, K.; Mendler, O.J.; Gardner, G.C.; Garnsey, R.; Young, M.Y.

1987-03-01

In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated

Babcock and Wilcox advanced PWR development

International Nuclear Information System (INIS)

Kulynych, G.E.; Lemon, J.E.

1986-01-01

The Babcock and Wilcox 600 MWe PWR design is discussed. Main features of the new B-600 design are improvements in reactor system configuration, glandless coolant pumps, safety features, core design and steam generators

Steam generator transient studies using a simplified two-fluid computer code

International Nuclear Information System (INIS)

Munshi, P.; Bhatnagar, R.; Ram, K.S.

1985-01-01

A simplified two-fluid computer code has been used to simulate reactor-side (or primary-side) transients in a PWR steam generator. The disturbances are modelled as ramp inputs for pressure, internal energy and mass flow-rate for the primary fluid. The CPU time for a transient duration of 4 s is approx. 10 min on a DEC-1090 computer system. The results are thermodynamically consistent and encouraging for further studies. (author)

Repairing a steam generator tube by inserting a sheath

International Nuclear Information System (INIS)

Gaudin, J.P.

1986-01-01

According to the invention, the mechanical deformation of the sheath, realized by expansion in its end part opposite to the expanded end within the tube plate, is situated along a limited height, and the parameters of the said mechanical deformation are calculated according to the welding parameters applied consecutively. Besides, the said welding parameters are determined according to the initial mechanical deformation to obtain stress relaxation more particularly in the singular zones of the mechanical deformation. The present invention applies to the repair of PWR steam generator tubes [fr

Experiment data report for Semiscale Mod-1 Test S-28-1 (steam generator tube rupture test series)

International Nuclear Information System (INIS)

Collins, B.L.; Coppin, C.E.; Sackett, K.E.

1977-10-01

Recorded test data are presented for Test S-28-1 of the Semiscale Mod-1 steam generator tube rupture test series. These tests are among several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a pressurized water reactor (PWR) system. Test S-28-1 was conducted from initial conditions of 15 767 kPa and 557 K to investigate the response of the Semiscale Mod-1 system to a depressurization and reflood transient following a simulated double-ended offset shear of the broken loop cold leg piping. During the test, cooling water was injected into the cold leg of the intact and broken loops to simulate emergency core coolant injection in a PWR. Sixty steam generator tube ruptures were simulated by a controlled injection from a heated accumulator into the intact loop hot leg

Study of the hydrodynamic stability of natural-circulation steam generators

International Nuclear Information System (INIS)

Olive, J.

1981-01-01

This report presents a mathematical model of a study of the stability of natural-circulation steam generators. The method used consists in linearizing the equations for the single-dimensional flow and integrating them by using Laplace's transformation. The properties of the two-phase fluids are described by a homegeneous model with slip. The results of the calculation are the transfer functions of the circulation loop and its own oscillation modes (period and damping). Comparison of the results obtained by this method with those from other existing methods in the case of a straight tube with forced flow have proved satisfactory. Lastly, the results of a parametric study on the stability of a natural-circulation steam generator for a PWR unit are presented. The results show that the model is capable of reproducing at least qualitatively the trends observed experimentally or obtained by other more complex theoretical models [fr

Investigation of a steam generator tube rupture sequence using VICTORIA

International Nuclear Information System (INIS)

Bixler, N.E.; Erickson, C.M.; Schaperow, J.H.

1995-01-01

VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants

Radioactivity transport following steam generator tube rupture

International Nuclear Information System (INIS)

Hopenfeld, J.

1985-03-01

A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in PWR's shows that certain experimental data are needed for reliable off-site dose predictions. This article defines five parameters which are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjunction with CITADEL or they can be inserted in the appropriate equations which then conveniently can be programmed as a subroutine in thermal-hydraulic system codes. A joint Westinghouse, Electric Power Research Institute and Nuclear Regulatory Commission Program aimed at obtaining the five parameters empirically is described

Steam generator

International Nuclear Information System (INIS)

Fenet, J.-C.

1980-01-01

Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

Free vibration analysis of a steam generator tube bundle with and without lateral support

International Nuclear Information System (INIS)

King, D.M.

1979-04-01

The vibrational modes and frequency characteristics of a pressurized water reactor (PWR) steam generator tube bundle assembly with and without lateral support in a fluid environment are analyzed. The idealized half-model was constructed using the SAP-IV finite element code. Free vibration analyses were performed for an in-air case and a submerged in-water case, each with different constraint conditions at steam generator tube bundle assembly support plates 10 and 11. These constraint conditions included having both support plates free, having both support plates fixed, and having support plate 11 free while support plate 10 was fixed. It was found that as the support plate constraints were removed, the frequency range for each case increased significantly

Water regime of steam power plants

International Nuclear Information System (INIS)

Oesz, Janos

2011-01-01

The water regime of water-steam thermal power plants (secondary side of pressurized water reactors (PWR); fossil-fired thermal power plants - referred to as steam power plants) has changed in the past 30 years, due to a shift from water chemistry to water regime approach. The article summarizes measures (that have been realised by chemists of NPP Paks) on which the secondary side of NPP Paks has become a high purity water-steam power plant and by which the water chemistry stress corrosion risk of heat transfer tubes in the VVER-440 steam generators was minimized. The measures can also be applied to the water regime of fossil-fired thermal power plants with super- and subcritical steam pressure. Based on the reliability analogue of PWR steam generators, water regime can be defined as the harmony of construction, material(s) and water chemistry, which needs to be provided in not only the steam generators (boiler) but in each heat exchanger of steam power plant: - Construction determines the processes of flow, heat and mass transfer and their local inequalities; - Material(s) determines the minimal rate of general corrosion and the sensitivity for local corrosion damage; - Water chemistry influences the general corrosion of material(s) and the corrosion products transport, as well as the formation of local corrosion environment. (orig.)

Certification of materials for steam generator condensor and regeneration heat exchanger for nuclear plant

International Nuclear Information System (INIS)

Stevanovicj, M.V.; Jovashevicj, V.J.; Jovashevicj, V.D.J.; Spasicj, Zh.Lj.

1977-01-01

In the construction of a nuclear power plant almost all known materials are used. The choice depends on working conditions. In this work standard specifications of contemporary materials that take part in larger quantities in the following components of the secondary circuit of PWR-type nuclear power plant are proposed: steam generator with moisture separator, condensor and regenerative heat eXchanger

Oxidation and reduction of copper and iron species in steam generator deposits - Effects of hydrazine, carbohydrazide and catalyzed hydrazine

International Nuclear Information System (INIS)

Marks, C.R.; Varrin, R.D.; Gorman, J.A.; McIlree, A.R.; Stanley, R.

2002-01-01

It has long been suspected that oxidation and reduction of secondary side deposits in PWR steam generators have a significant influence on the onset of intergranular attack and stress corrosion cracking (IGA/SCC) of mill annealed Alloy 600 steam generator tubes. It is believed that these same processes could affect the possible future occurrence of IGA/SCC of thermally treated Alloy 600 and Alloy 690 tubes that are in newer steam generators. The working hypothesis for describing the influence of oxides on accelerated tube degradation is that deposits formed during normal operation are oxidized during lay-up. During subsequent operation, these oxidized species accelerate tube degradation by raising the electrochemical potential. (authors)

Procedure for generating steam and steam generator for operating said procedure

International Nuclear Information System (INIS)

Chlique, Bernard.

1975-01-01

This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

Effects of shutdown chemistry on steam generator radiation levels at Point Beach Unit 2. Interim report

International Nuclear Information System (INIS)

Kormuth, J.W.

1982-05-01

A refueling shutdown chemistry test was conducted at a PWR, Point Beach Unit 2. The objective was to yield reactor coolant chemistry data during the cooldown/shutdown process which might establish a relationship between shutdown chemistry and its effects on steam generator radiation fields. Of particular concern were the effects of the presence of hydrogen in the coolant as contrasted to an oxygenated coolant. Analysis of reactor coolant samples showed a rapid soluble release (spike) in Co-58, Co-60, and nickel caused by oxygenation of the coolant. The measurement of radioisotope specific activities indicates that the material undergoing dissolution during the shutdown originated from different sources which had varying histories of activation. The test program developed no data which would support theories that oxygenation of the coolant while the steam generators are full of water contributes to increased steam generator radiation levels

Improved servicing equipment for steam generators

International Nuclear Information System (INIS)

Hedtke, James C.

1998-01-01

To help keep personnel exposure as low as reasonably achievable and reduce critical path outage time, most nuclear plants of PWR design in the USA are now using improved equipment to service their steam generators (SGs) during outages. Because of the success of this equipment in the USA, two Belgian plants and one English plant have purchased this equipment, and other nuclear plants in Europe are also considering procurement. The improved SG servicing equipment discussed in this paper discusses consists of nozzle dams, segmented multi-stud tensioner, primary manway cover handling tool set, shield door and fastener cleaner. This equipment is specifically designed for the individual plant application and can also be specified for replacement SG projects. All of the equipment can be used without modification of the existing SGs. (author)

The steam generator repair project of the Donald C. Cook Nuclear Plant, Unit 2

International Nuclear Information System (INIS)

White, J.D.

1993-01-01

Donald C. Cook Nuclear Plant Unit 2 is part of a two unit nuclear complex located in southwestern Michigan and owned and operated by the Indiana Michigan Power Company. The Cook Nuclear Plant is a pressurized water reactor (PWR) plant with four Westinghouse Series 51 steam generators housed in an ice condenser containment. This paper describes the program undertaken by Indiana Michigan Power and the American Electric Power Service Corporation (AEPSC) to repair the Unit 2 steam generators. (Both Indiana Michigan Power and AEPSC arc subsidiaries of American Electric Power Company, Incorporated (AEP). AEPSC provides management and technical support services to Indiana Michigan Power and the other AEP operating companies.) Eddy current examinations, in a series of refueling and forced outages between November 1983 and July 1986 resulted in 763 (5.6%) plugged tubes. In order to maintain adequate reactor core cooling, a limit of 10% is placed on the allowable percentage of steam generator tubes that can be removed from service by plugging. Additionally, sections of tubes were removed for metallurgical analysis and confirmed that the degradation was due to intergranular stress corrosion cracking. In developing the decision on how to repair the steam generators, four alternative actions were considered for addressing these problems: retubing in place, sleeving, operating at 80% reactor power to lower temperature and thus reduce the rate of corrosion, replacing steam generator lower assemblies

Development and application of an entrainment model for the PWR U-tube steam generators for main steam line break analysis

International Nuclear Information System (INIS)

Song, Dong-Soo; Park, Young-Chan

2004-01-01

The purpose of this paper is to present the analyses that were performed to develop and use an entrainment model for pressurized water reactor U-tube steam generators (SG) for main steam line break (MSLB) analyses. The entrainment model was developed using the RETRAN-3D computer program, and the model was benchmarked against experimental data of moisture carryover during a simulated MSLB accident. The application methodology was also developed to incorporate into the MSLB mass and energy release calculations for Kori Unit 1. This methodology utilizes LOFTRAN and RETRAN-3D codes in an iterative sequence of cases in which the LOFTRAN nuclear steam supply system model provides boundary conditions for the RETRAN-3D broken loop steam generator model, and the RETRAN-3D model provides the entrainment data that is input back into the LOFTRAN model. FORTRAN programs were developed to facilitate the sequencing of these iterative calculations. As a result of applying the entrainment model to Kori Unit 1, the temperature calculated inside Containment during MSLB accident using the CONTEMP-LT computer program decreased by about 25degC. Consequently this entrainment model provides a significant benefit by decreasing the temperature envelop for environment qualification as well as decreasing the peak Containment pressure. (author)

A State of the Art Report on Wear Damage of Steam Generator Tubes

International Nuclear Information System (INIS)

Lim, Yun Soo; Kim, Joung Soo; Kim, Hong Pyo; Hwang, Seong Sik; Jung, Man Kyo

2004-10-01

The recent status on wear damage of steam generator tubes caused by flow-induced vibration was investigated, and the criteria for structural integrity evaluation of the wear-damaged tubes were reviewed. It was surveyed how the wear damage of tubes could be affected by main parameters, such as, materials properties and their combination, impact load and vibration amplitude/frequency, contact areas and diametral clearance between the tube and tube support plate, wear test duration, and test temperature. Finally, corrosive wear, which means the combined action of corrosion and wear simultaneously, was also surveyed in this report. There has been only a few works concerned on the wear damage of steam generator tubes in Korea, compared with the leading foreign research institutes. Especially, the experience related to the wear characteristics of Alloy 690, which has become a replacement material for Alloy 600 as steam generator tubes, is far from satisfactory. Systematic studies, therefore, concerned with structural integrity of tubes as well as improvement of were resistance of Alloy 690 in the PWR environment are needed

Domestic design and validation of natural circulation steam generator of China 1000 MWe PWR NPP

International Nuclear Information System (INIS)

Liu, H.Y.; Wang, X.Y.; Wu, G.; Qin, J.M.; Xiong, Ch.H.; Wang, W.; Chen, J.L.; Cheng, H.P.; Zuo, Ch.P.

2005-01-01

In order to meet the requirements of domestic design of China intending built NPP projects, Research Institute of Nuclear Power Operation (RINPO) has achieved design of 1000 MWe NPP steam generator, called RINSG-1000(means 1000MWe SG designed by RINPO), which is based on SG research ,experiments and service experience accumulated by RINPO in more 40 years. Testing validation of two steam generator key technologies, advanced moisture separate device and sludge collector, has been accomplished during the period of 2000 to 2002. This paper describes the design features of RINSG-1000, and provides some validation test results. (authors)

Stress analysis of steam generator row-1 tubes

International Nuclear Information System (INIS)

Kim, Woo Gon; Ryu, Woo Seog; Lee, Ho Jin; Kim, Sung Chung

2000-01-01

Residual stresses induced in U-bending and tube-to-tubesheet joining processes of PWR's steam generator row-1 tube were measured by X-ray method and Hole-Drilling Method(HDM). The stresses resulting from the internal pressure and the temperature gradient in the steam generator were also estimated theoretically. In U-bent regions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319 Mpa in axial direction at ψ=0 .deg. in position. Maximum tensile residual stress of 170 MPa was found to be at the flank side at position of ψ=90 deg., i.e., at apex region. In tube-to-tubesheet joining methods, the residual stresses induced by the explosive joint method were found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region, and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction. Hoop stress due to an internal pressure between primary and secondary side was analyzed to be 76 MPa and thermal stress was 45 MPa

Influence of steam generator tube ruptures during semiscale loss-of-coolant experiments

International Nuclear Information System (INIS)

Cozzuol, J.M.; Larson, T.K.

1978-01-01

Examination of the U-tubes in the steam generators of some large commercial pressurized water reactors (PWR) has revealed the existence of leakage and in some cases structural weakening of the tubes. This structural weakening enhances the possibility of tubes rupturing during a hypothesized loss-of-coolant accident (LOCA). Considerable interest has been shown in the analysis of tube ruptures concurrent with a hypothesized LOCA since the presence of tube ruptures has the potential to influence the system thermal-hydraulic response and could foreseeably result in a more severe core thermal behavior than might otherwise occur. To experimentally investigate the influence of steam generator tube ruptures on the thermal-hydraulic response of PWR type system, a series of experiments was conducted in the Semiscale Mod-1 system by EG and G Idaho, Inc., for the U.S. Nuclear Regulatory Commission and the Department of Energy. The primary objective of the experiments was to obtain data which could be used to evaluate the influence of the simulated tube ruptures on the system and core thermal-hydraulic response for a range of tube ruptures that was expected to provide the potential for high cladding temperatures in the Semiscale facility. The experiments were conducted assuming a variety in the number of tubes ruptured during large break loss-of-coolant conditions. The number of experiments conducted permitted determination of the range of tube ruptures for which high peak cladding temperatures could result in the Semiscale Mod-1 system. The paper contains a description of the Semiscale Mod-1 system and a discussion of the steam generator tube rupture tests conducted. The experimental results from the test series and the thermal-hydraulic phenomena found to influence the core thermal response during the experiments are discussed

PACTEL and PWR PACTEL Test Facilities for Versatile LWR Applications

Directory of Open Access Journals (Sweden)

Virpi Kouhia

2012-01-01

Full Text Available This paper describes construction and experimental research activities with two test facilities, PACTEL and PWR PACTEL. The PACTEL facility, comprising of reactor pressure vessel parts, three loops with horizontal steam generators, a pressurizer, and emergency core cooling systems, was designed to model the thermal-hydraulic behaviour of VVER-440-type reactors. The facility has been utilized in miscellaneous applications and experiments, for example, in the OECD International Standard Problem ISP-33. PACTEL has been upgraded and modified on a case-by-case basis. The latest facility configuration, the PWR PACTEL facility, was constructed for research activities associated with the EPR-type reactor. A significant design basis is to utilize certain parts of PACTEL, and at the same time, to focus on a proper construction of two new loops and vertical steam generators with an extensive instrumentation. The PWR PACTEL benchmark exercise was launched in 2010 with a small break loss-of-coolant accident test as the chosen transient. Both facilities, PACTEL and PWR PACTEL, are maintained fully operational side by side.

PACTEL and PWR PACTEL Test Facilities for Versatile LWR Applications

International Nuclear Information System (INIS)

Virpi Kouhia, V.; Purhonen, H.; Riikonen, V.; Puustinen, M.; Kyrki-Rajamaki, R.; Vihavainen, J.

2012-01-01

This paper describes construction and experimental research activities with two test facilities, PACTEL and PWR PACTEL. The PACTEL facility, comprising of reactor pressure vessel parts, three loops with horizontal steam generators, a pressurizer, and emergency core cooling systems, was designed to model the thermal-hydraulic behaviour of VVER-440-type reactors. The facility has been utilized in miscellaneous applications and experiments, for example, in the OECD International Standard Problem ISP-33. PACTEL has been upgraded and modified on a case-by-case basis. The latest facility configuration, the PWR PACTEL facility, was constructed for research activities associated with the EPR-type reactor. A significant design basis is to utilize certain parts of PACTEL, and at the same time, to focus on a proper construction of two new loops and vertical steam generators with an extensive instrumentation. The PWR PACTEL benchmark exercise was launched in 2010 with a small break loss-of-coolant accident test as the chosen transient. Both facilities, PACTEL and PWR PACTEL, are maintained fully operational side by side.

Computer code to simulate transients in a steam generator of PWR nuclear power plants

International Nuclear Information System (INIS)

Silva, J.M. da.

1979-01-01

A digital computer code KIBE was developed to simulate the transient behavior of a Steam Generator used in Pressurized Water Reactor Power PLants. The equations of Conservation of mass, energy and momentum were numerically integrated by an implicit method progressively in the several axial sections into which the Steam Generator was divided. Forced convection heat transfer was assumed on the primary side, while on the secondary side all the different modes of heat transfer were permitted and deternined from the various correlations. The stability of the stationary state was verified by its reproducibility during the integration of the conservation equation without any pertubation. Transient behavior resulting from pertubations in the flow and the internal energy (temperature) at the inlet of the primary side were simulated. The results obtained exhibited satisfactory behaviour. (author) [pt

Transport of lead in secondary systems of PWR plants: laboratory and plant investigations

International Nuclear Information System (INIS)

Feron, D.; Rocher, A.; Nordmann, F.

1992-01-01

Both in France and abroad, abnormally high lead concentrations have been found in the deposits on certain steam generator tubes subject to combined inter and transgranular corrosion on the secondary side. Many potential sources of lead have been identified in PWR steam-water system, mainly at the turbine level. Tests on a loop (ORION) have shown that lead (as Pb or PbO) can transport from the condenser to the steam generator and that the contaminant mainly concentrates in flow restricted areas of steam generators

Steam generator life management

International Nuclear Information System (INIS)

Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

1998-01-01

Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

Evaluation of CRUDTRAN code to predict transport of corrosion products and radioactivity in the PWR primary coolant system

International Nuclear Information System (INIS)

Lee, C.B.

2002-01-01

CRUDTRAN code is to predict transport of the corrosion products and their radio-activated nuclides such as cobalt-58 and cobalt-60 in the PWR primary coolant system. In CRUDTRAN code the PWR primary circuit is divided into three principal sections such as the core, the coolant and the steam generator. The main driving force for corrosion product transport in the PWR primary coolant comes from coolant temperature change throughout the system and a subsequent change in corrosion product solubility. As the coolant temperature changes around the PWR primary circuit, saturation status of the corrosion products in the coolant also changes such that under-saturation in steam generator and super-saturation in the core. CRUDTRAN code was evaluated by comparison with the results of the in-reactor loop tests simulating the PWR primary coolant system and PWR plant data. It showed that CRUDTRAN could predict variations of cobalt-58 and cobalt-60 radioactivity with time, plant cycle and coolant chemistry in the PWR plant. (author)

Structural integrity assessment of steam generator tubes deteriorated through primary water stress corrosion cracking in transition region of tube expansion

International Nuclear Information System (INIS)

Silveira, Helvecio Carlos Klinke da

2002-01-01

In PWR plants, steam generator tube degradation has been one of the most important economical concerns, besides causing operational safety problems. In this work, a survey of steam generator tube degradation modes is done. Degradation mechanisms and influence factors are introduced and discussed. The importance of stress corrosion cracking, especially in transition region of tube expansion zone, is underlined. The actual steam generator tube plugging criteria are conservative. Proposed alternative criteria are introduced and discussed. Distinction is done to structural integrity assessment of defective tubes. Real data of tube defect indications of axial cracks in expansion transition zone due to primary water stress corrosion cracking are used in analysis. Results allow discussing application aspects of deterministic and probabilistic criteria on structural integrity assessment of tubes with defect indications. Applied models are specifics, but the application of concept may be extended to other steam generator tube degradation modes. (author)

Twin header bore welded steam generator for pressurized water reactors

International Nuclear Information System (INIS)

Davies, R.J.; Hirst, B.

1979-01-01

A description is given of a pressurized water reactor (PWR) steam generator concept, several examples of which have been in service for up to fourteen years. Details are given of the highly successful service record of this equipment and the features which have been incorporated to minimize corrosion and deposition pockets. The design employs a vertical U tube bundle carried off two horizontal headers to which the tubes are welded by the Foster Wheeler Power Products (FWPP) bore welding process. The factors to be considered in uprating the design to meet the current operating conditions for a 1000 MW unit are discussed. (author)

EddyOne automated analysis of PWR/WWER steam generator tubes eddy current data

International Nuclear Information System (INIS)

Nadinic, B.; Vanjak, Z.

2004-01-01

INETEC Institute for Nuclear Technology developed software package called Eddy One which has option of automated analysis of bobbin coil eddy current data. During its development and on site use, many valuable lessons were learned which are described in this article. In accordance with previous, the following topics are covered: General requirements for automated analysis of bobbin coil eddy current data; Main approaches to automated analysis; Multi rule algorithms for data screening; Landmark detection algorithms as prerequisite for automated analysis (threshold algorithms and algorithms based on neural network principles); Field experience with Eddy One software; Development directions (use of artificial intelligence with self learning abilities for indication detection and sizing); Automated analysis software qualification; Conclusions. Special emphasis is given on results obtained on different types of steam generators, condensers and heat exchangers. Such results are then compared with results obtained by other automated software vendors giving clear advantage to INETEC approach. It has to be pointed out that INETEC field experience was collected also on WWER steam generators what is for now unique experience.(author)

Thermal-hydraulic tests of steam-generator tube-support-plate crevices. Volume 2. Appendixes I through S. Final report

International Nuclear Information System (INIS)

Cassell, D.S.; Vroom, D.W.

1983-01-01

A test program was conducted to determine for selected steam generator tube supports the thermal/hydraulic conditions at the inception of dryout as indicated by a tube wall temperature excursion, to determine the pressure drop across the supports, and to obtain photographic documentation of the flow upstream and downstream of the supports. A multi-tube steam generator model was used and testing performed over the range of typcal PWR steam generator operating conditions. These appendices contain information on instrumentation calibration, test model and loop calibration, error analysis, test model thermal-hydraulic analyses, index of lab materials and log sheets, index of two-phase flow still photographs, index of high speed movies and video, test data printouts, test model and loop fabrication drawings, procedure for silver brazing tubewall thermocouples, and procedure for esablishing tube-tube support line contact

ANL/CANTIA code for steam generator tube integrity assessment

International Nuclear Information System (INIS)

Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

2009-01-01

Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

Horizontal steam generator thermal-hydraulics

Energy Technology Data Exchange (ETDEWEB)

Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

1995-09-01

Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

Decontamination of steam generators at Loviisa NPS - The decision making and the results

International Nuclear Information System (INIS)

Wahlstroem, Bjoern G.

1984-01-01

In 1980, during the annual inspections at Loviisa 1, 440 MWe PWR unit, some minor faults in the welding seams of the water chambers in two of the six steam generators were indicated. This led to enlarged inspection work and to thousands of working hours inside the steam generators. The plant had been three years in operation, so the dose rates in the steam generators were rather high. In this case it turned out, that a formal radiation protection optimization procedure would not give the answer on how to go ahead, as there were several practical and psychological factors influencing the decision making process. Anyhow, the result was that a decontamination apparatus was urgently planned and constructed, and advice on tested decontamination chemicals was received from the plant supplier. Using the decontamination machine with alternating basic and acid solutions, a decontamination factor of DF = 300 was reached, and the repair work could be performed without any restrictions on working time. This paper points out some limiting factors in the decision making process and describes the decontamination equipment, the decontamination solutions and the programme. The cost per saved collective dose unit is also calculated. (author)

Steam generators - problems and prognosis

International Nuclear Information System (INIS)

Tapping, R.L.

1997-05-01

Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

EPRI steam generator programs

International Nuclear Information System (INIS)

Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

1977-01-01

The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

Flaw analysis in steam generator tube

International Nuclear Information System (INIS)

Hutin, J.P.; Billon, F.

1985-08-01

Operating more than 30 PWR units, Electricite de France has to face several steam generator tube problems. One of the most serious difficulties is the stress corrosion cracking due to primary fluid, just above the tube sheet, in the roll transition region. With regard to availability it is, of course, a major concern; with regard to safety, the point is that tube rupture should be preceded by a significant primary-to-secondary leak during normal operation so that the reactor should be shut down before failure occurs. The demonstration of this assessment asks for experimental and analytical evidences. In 1981, Elecricite de France started a comprehensive program on that subject. A general description of this program and the main results are to be presented during the SMIRT-8 Conference. The purpose of the present paper is to develop in greater detail the analytical part of the work

Investigation on the use digital controls instead of PID analog controls in the level control of steam generators of nuclear power PWR; Investigacao sobre o uso de controladores digitais em substituicao aos controladores analogicos PID para o controle de nivel de geradores de vapor de centrais nucleares PWR

Energy Technology Data Exchange (ETDEWEB)

Alvarenga, Marco Antonio Bayout

2012-07-01

The aim of this study is to identify current alternatives for the implementation of digital controllers in the level control of steam generators of nuclear power PWR (Pressurized Water Reaetor). It is intended to identify the types of digital controls that are available from the theoretical and conceptual viewpoints for this purpose. We investigate the advantages and disadvantages of each controller model. From this assessment are pointed the most suitable models in hierarchical scale. This evaluation also serves to suggest possible types of control installation as a whole, where the level control of the steam generators becomes just one of many controls that are part of the plant. In this case, the use of digital controls allows the non-linear and multivariable treatment which is characteristic of complex systems, such as the nuclear power generation. The treatment of nonlinearities and multivariable aspects allows a more detailed study of the stability of these plants when they are subject to transients or several accidents, such as the case of losing external power of transients. In the specific case of steam generators, the instabilities result from the emergence of the shrink and swell phenomenas, depending on the load variations of thermonuclear plant. The application of several types and digital controllers, considering these inherent characteristics of the level control of steam generators, allows to infer which types of controllers are more appropriate to treat instabilities of this type and to make conjectures in its use for the cases of more complex instabilities, considering the integration of all nucleus-plant controls.

Design of SMART steam generator cassette

International Nuclear Information System (INIS)

Kim, Y. W.; Kim, J. I.; Jang, M. H.

2001-01-01

Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

Sizewell 'B' PWR reference design

International Nuclear Information System (INIS)

1982-04-01

The reference design for a PWR power station to be constructed as Sizewell 'B' is presented in 3 volumes containing 14 chapters and in a volume of drawings. The report describes the proposed design and provides the basis upon which the safety case and the Pre-Construction Safety Report have been prepared. The station is based on a 3425MWt Westinghouse PWR providing steam to two turbine generators each of 600 MW. The layout and many of the systems are based on the SNUPPS design for Callaway which has been chosen as the US reference plant for the project. (U.K.)

Evaluation of steam generator tube integrity during earthquakes

Energy Technology Data Exchange (ETDEWEB)

Kusakabe, Takaya; Kodama, Toshio [Mitsubishi Heavy Industries Ltd., Kobe (Japan). Kobe Shipyard and Machinery Works; Takamatsu, Hiroshi; Matsunaga, Tomoya

1999-07-01

This report shows an experimental study on the strength of PWR steam generator (SG) tubes with various defects under cyclic loads which simulate earthquakes. The tests were done using same SG tubing as actual plants with axial and circumferential defects with various length and depth. In the tests, straight tubes were loaded with cyclic bending moments to simulate earthquake waves and number of load cycles at which tube leak started or tube burst was counted. The test results showed that even tubes with very long crack made by EDM more than 80% depth could stand the maximum earthquake, and tubes with corrosion crack were far stronger than those. Thus the integrity of SG tubes with minute potential defects was demonstrated. (author)

Effect of TOC [total organic carbon] on a PWR secondary cooling water system

International Nuclear Information System (INIS)

Gau, J.Y.; Oung, J.C.; Wang, T.Y.

1989-01-01

Increasing the amount of total organic carbon (TOC) during the wet layup of the steam generator was a problem in PWR nuclear power plant in Taiwan. The results of surveys of TOC in PWR secondary cooling water systems had shown that the impurity of hydrazine and the bacteria were the main reasons that increase TOC. These do not have a corrosion effect on Inconel 600 and carbon steel when the secondary cooling water containing the TOC is below 200 ppb. But the anaerobic bacteria from the steam generator in wet layup will increase corrosion rate of carbon steel and crevice corrosion of Inconel 600. (author)

Framatome recent developments and application on site in NDE of steam generator tubes

International Nuclear Information System (INIS)

Bieth, M.

1986-01-01

The increasing needs concerning the follow up and expertise of PWR steam generator (SG) tubing have led Framatome to develop a quick on-site intervention mobile unit, which could implement any current technique and equipment. Besides, Framatome has developed several non destructrive examination methods to solve the specific problems encountered in service on the SG tubes: profilometry of the SG tubes by eddy current. Inside and above the tube sheet, eddy current inspection of tube sleeving by ultrasonic testing and eddy current

Disposal and handling of nuclear steam generator chemical cleaning wastes

International Nuclear Information System (INIS)

Larrick, A.P.; Schneidmiller, D.

1978-01-01

A large number of pressurized water nuclear reactor electrical generating plants have experienced a corrosion-related problem with their steam generators known as denting. Denting is a mechanical deformation of the steam generator tubes that occurs at the tube support plates. Corrosion of the tube support plates occurs within the annuli through which the tubes pass and the resulting corrosion oxides, which are larger in volume than the original metal, compress and deform the tubes. In some cases, the induced stresses have been severe enough to cause tube and/or support cracking. The problem was so severe at the Turkey Point and Surrey plants that the tubing is being replaced. For less severe cases, chemical cleaning of the oxides, and other materials which deposit in the annuli from the water, is being considered. A Department of Energy-sponsored program was conducted by Consolidated Edison Co. of New York which identified several suitable cleaning solvents and led to in-plant chemical cleaning pilot demonstrations in the Indian Point Unit 1 steam generators. Current programs to improve the technology are being conducted by the Electric Power Research Institute, and the three PWR NSSS vendors with the assistance of numerous consultants, vendors, and laboratories. These programs are expected to result in more effective, less corrosive solvents. However, after a chemical cleaning is conducted, a large problem still remains- that of disposing of the spent wastes. The paper summarizes some of the methods currently available for handling and disposal of the wastes

Influence of steam generator tube ruptures during semiscale loss-of-coolant experiments

International Nuclear Information System (INIS)

Cozzuol, J.M.; Larson, T.K.

1978-01-01

Tests which simulated rupture of steam generator tubes during loss-of-coolant experiments in a PWR type system have been conducted in the Semiscale Mod-1 system. Analysis of test data indicates that high rod cladding temperatures occured only for a band of tube ruptures (between 12 and 20 tubes) and that the peak cladding temperatures attained within this band were strongly dependent on the magnitude of the tube rupture flow rates. Maximum cladding temperature of about 1255 K was observed for tests which simulated tube ruptures within this narrow band. (author)

Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

International Nuclear Information System (INIS)

Anon.

1982-01-01

A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

Fluid transient analysis and design considerations in TVA PWR feedwater systems and steam generators

International Nuclear Information System (INIS)

Kelley, B.T.

1979-01-01

TVA has evaluated a number of fluid transients in an effort to discover areas of potential problems and to improve overall unit operation. The transients recently or currently being evaluated fall into four major areas - accident analyses, fast valving, heater drain systems, and steam generators. A discussion of each area follows

Hybrid preheat/recirculating steam generator

International Nuclear Information System (INIS)

Lilly, G.P.

1985-01-01

The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

Steam Generator Group Project. Progress report on data acquisition/statistical analysis

International Nuclear Information System (INIS)

Doctor, P.G.; Buchanan, J.A.; McIntyre, J.M.; Hof, P.J.; Ercanbrack, S.S.

1984-01-01

A major task of the Steam Generator Group Project (SGGP) is to establish the reliability of the eddy current inservice inspections of PWR steam generator tubing, by comparing the eddy current data to the actual physical condition of the tubes via destructive analyses. This report describes the plans for the computer systems needed to acquire, store and analyze the diverse data to be collected during the project. The real-time acquisition of the baseline eddy current inspection data will be handled using a specially designed data acquisition computer system based on a Digital Equipment Corporation (DEC) PDP-11/44. The data will be archived in digital form for use after the project is completed. Data base management and statistical analyses will be done on a DEC VAX-11/780. Color graphics will be heavily used to summarize the data and the results of the analyses. The report describes the data that will be taken during the project and the statistical methods that will be used to analyze the data. 7 figures, 2 tables

PWR radiation fields at combustion engineering plants through mid-1985: Final report

International Nuclear Information System (INIS)

Barshay, S.S.; Beineke, T.A.; Bradshaw, R.W.

1987-01-01

This report presents the results of the initial phase of the EPRI-PWR Standard Radiation Monitoring Program (SRMP) for PWR nuclear power plants with Nuclear Steam Supply Systems supplied by Combustion Engineering, Inc. The purposes of the SRMP are to provide reliable, consistent and systematic measurements of the rate of radiation-field buildup at operating PWR's; and to use that information to identify opportunities for radiation control and the consequent reduction of occupational radiation exposure. The report includes radiation surveys from seven participating power plants. These surveys were conducted at well-defined locations on the reactor coolant loop piping and steam generators, and/or inside the steam generator channel heads. In most cases only one survey is available from each power plant, so that conclusions about the rate of radiation-field buildup are not possible. Some observations are made about the distribution pattern of radiation levels within the steam generator channel heads and around the reactor coolant loops. The report discusses the relationship between out-of-core radiation fields (as measured by the SRMP) and: the pH of the reactor coolant, the concentration of lithium hydroxide in the reactor coolant, and the frequency of changes in reactor power level. In order to provide data for possible future correlations of these parameters with the SRMP radiation-field data, the report summarizes information available from participating plants on primary coolant pH, and on the frequency of changes in reactor power level. 12 refs., 22 figs., 7 tabs

CANDU steam generator life management

International Nuclear Information System (INIS)

Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

1998-01-01

Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

Steam plant for pressurized water reactors

International Nuclear Information System (INIS)

Anon.

1983-01-01

This book discusses the research and development organisations and users to highlight those aspects of the steam turbine and associated plant which are particularly related to the PWR system. The contents include: Characteristics of the steam system (including feed train, dump system and safety aspects); overall design aspects of high and half speed turbines; design aspects of the steam generator and seismic considerations; moisture separators and reheaters; feed pumps and their drives; water treatment; safety related valves; operational experience; availability and performance

Layout of the primary circuit with its components for PWR and BWR

International Nuclear Information System (INIS)

Meyer, P.J.

1981-01-01

The light water-moderated and cooled pressurized water reactors and boiling water reactors constitute the basis of economic utilization of nuclear energy all over the world. Pressurized water reactors up to capacities of 3,800 MWth are those most used for power generation. However, their potential capacities exceed 3,800 MWth, so that already in the near future PWR are conseivable which readily generate 1,500 to 2,000 MWe. The main problem for starting the next generation of PWRs are of safety measure and licensing questions. Interesting applications of the PWRs are nuclear district heating, generation of process steam of desalination plants, steam injection into the ground for oil production or chemical factories. A new generation of natural circulation boiling water reactors with a capacity of 200 to 400 MW will be used for development of small industrial areas or for countries without an integral grid system. The natural circulation boiling water reactor will be subject of a separate lecture. Due to the fact of the majority of the PWR all over the world this lecture will discuss mainly PWR design aspects. (orig./RW)

Correlation of Steam Generator Mixing Parameters for Severe Accident Hot-Leg Natural Circulation

Energy Technology Data Exchange (ETDEWEB)

Liao, Yehong; Guentay, Salih [Paul Scherrer Institut, Villigen PSI, CH-5232 (Switzerland)

2008-07-01

Steam generator inlet plenum mixing phenomenon with hot-leg counter-current natural circulation during a PWR station blackout severe accident is one of the important processes governing which component will fail first as a result of thermal challenge from the circulating gas with high temperature and pressure. Since steam generator tube failure represents bypass release of fission product from the reactor to environment, study of inlet plenum mixing parameters is important to risk analysis. Probability distribution functions of individual mixing parameter should be obtained from experiments or calculated by analysis. In order to perform sensitivity studies of the synergetic effects of all mixing parameters on the severe accident-induced steam generator tube failure, the distribution and correlation of these mixing parameters must be known to remove undue conservatism in thermal-hydraulic calculations. This paper discusses physical laws governing three mixing parameters in a steady state and setups the correlation among these mixing parameters. The correlation is then applied to obtain the distribution of one of the mixing parameters that has not been given in the previous CFD analysis. Using the distributions and considering the inter-dependence of the three mixing parameters, three sensitivity cases enveloping the mixing parameter uncertainties are recommended for the plant analysis. (authors)

CFD Analysis of Random Turbulent Flow Load in Steam Generator of APR1400 Under Normal Operation Condition

International Nuclear Information System (INIS)

Lim, Sang Gyu; You, Sung Chang; Kim, Han Gon

2011-01-01

Regulatory guide 1.20 revision 3 of the Nuclear Regulatory Committee (NRC) modifies guidance for vibration assessments of reactor internals and steam generator internals. The new guidance requires applicants to provide a preliminary analysis and evaluation of the design and performance of a facility, including the safety margins of during normal operation and transient conditions anticipated during the life of the facility. Especially, revision 3 require rigorous assessments of adverse flow effects in the steam dryer cased by flow-excited acoustic and structural resonances such as the abnormality from power-uprated BWR cases. For two nearly identical nuclear power plants, the steam system of one BWR plant experienced failure of steam dryers and the main steam system components when steam flow was increased by 16 percent for extended power uprate (EPU). The mechanisms of those failures have revealed that a small adverse flow changing from the prototype condition induced severe flow-excited acoustic and structural resonances, leading to structural failures. In accordance with the historical background, therefore, potential adverse flow effects should be evaluated rigorously for steam generator internals in both BWR and Pressurized Water Reactor (PWR). The Advanced Power Reactor 1400 (APR1400), an evolutionary light water reactor, increased the power by 7.7 percent from the design of the 'Valid Prototype', System80+. Thus, reliable evaluations of potential adverse flow effects on the steam generator of APR1400 are necessary according to the regulatory guide. This paper is part of the computational fluid dynamics (CFD) analysis results for evaluation of the adverse flow effect for the steam generator internals of APR1400, including a series of sensitivity analyses to enhance the reliability of CFD analysis and an estimation the effect of flow loads on the internals of the steam generator under normal operation conditions

Description of a program for steam generators; Descripcion de un programa de generadores de vapor

Energy Technology Data Exchange (ETDEWEB)

Campana, F. J.

2014-10-01

Steam Generators (SGs) are a key component of PWR nuclear power plants, maintaining their structural integrity throughout their life time is necessary to allow for long term operation (LTD) of PWR plants. NEI 97-06 provides the fundamental elements to be included in a SG Program. In addiction it describes performance criteria that SG tubes have to meet in order to provide reasonable assurance that the tubes are still able to maintain specific safety function. Hence, it is mandatory for plants with SGs to have defined a SG program consistent with NEI 97-06 and contains the elements which are described by it. This Program must contain some elements such as, Degradation Assessment, inspection and Integrity Assessment, among other. (Author)

Experimental research regarding the corrosion of incoloy-800 and SA 508 cl.2 in the CANDU steam generator

International Nuclear Information System (INIS)

Lucan, D.; Fulger, M.; Savu, G.; Velciu, L.

2004-01-01

Steam generators (SGs) are crucial components of pressurized water reactors. The failure of the steam generator as a result of tube degradation by corrosion has been a major cause of Pressurized Water Reactor (PWR) plant unavailability. Steam generator problems have caused major economic losses in terms of lost electricity production through forced unit outages and, in cases of extreme damage, as additional direct cost for large-scale repair or replacement of steam generators. Steam generator tubes are susceptible to failure by a variety of mechanisms, the vast majority of which are related a corrosion. The feedwater that enters into the steam generators under normal operating conditions is extremely pure, but nevertheless contains low levels (generally in the μg/l concentration range) of impurities such as iron, chloride, sulphate, silicate, etc. When water is converted to steam and exits the steam generator, the non-volatile impurities are left behind. As a result, their concentration in the bulk steam generator water is considerably higher than those in the feedwater. Nevertheless, the concentrations of corrosive impurities are still generally sufficiently low that the bulk water is not significantly aggressive towards steam generator materials. The excellent performance to date of CANDU steam generators can be attributed, in part, to their design and performance characteristics, which typically involve higher recirculation ratios and lower heat fluxes and temperatures. The purpose of this paper consists in assessment of generalized corrosion behaviour of the tubes materials (Incoloy-800) and tubesheet material (carbon steel SA 508 cl.2) at the normal secondary circuit parameters (temperature-260 deg C, pressure-5.1MPa). The testing environment was the demineralized water without impurities, at pH=9.5 regulated with morpholine and ciclohexilamine (all volatile treatment - AVT). The results are presented like micrographies and graphics representing loss of metal

Steam generator water lancing

International Nuclear Information System (INIS)

Kamler, F.; Schneider, W.

1992-01-01

The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

French steam generator design developments

International Nuclear Information System (INIS)

Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

1986-01-01

From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

Quantification of the safety status of PWR steam generators

International Nuclear Information System (INIS)

Bartonicek, J.; Jonas, O.; Schoeckle, F.

1996-01-01

The operational safety of components is affected during the period of operation (e.g., by loads and environmental effects). Additionally, changes in codes and standards can affect the safety margin of a component. In order to determine a quantitative status of the safety, the existing status of the component and the actual knowledge have to be regarded and evaluated. Differences (deficits) with respect to actual demands must be balanced by use of redundant measure to guarantee safety. The procedure is demonstrated using the steam generators of GKN 1 (German nuclear power plant--in operation since 1975) as an example. The existing status of the component regarding design and construction, material, load history (results of monitoring), the results of nondestructive testing and operational experience is determined and related to the actual regulatory and code compliance and to the state of the art in technics. Non-specified loads were measured in operation. Stress and fatigue analysis computations are performed on the base of realistic load patterns (results from monitoring). Thus the safety status can be quantified. Finally the GKN-concept of measures to guarantee the reliability and the safety of the component in future operation is discussed

Steam purity in PWRs

International Nuclear Information System (INIS)

Hopkinson, J.

1982-01-01

Impurities enter the secondary loop of the PWR through both makeup water from lake or well and cooling-water leaks in the condenser. These impurities can be carried to the steam generator, where they cause corrosion deposits to form. Corrosion products in steam are swept further through the system and become concentrated at the point in the low-pressure turbine where steam begins to condense. Several plants have effectively reduced impurities, and therefore corrosion, by installing a demineralizer for the makeup water, a resin-bed system to clean condensed steam from the condenser, and a deaerator to remove oxygen from the water and so lower the risk of system metal oxidation. 5 references, 1 figure

Steam generator tube integrity program

International Nuclear Information System (INIS)

Dierks, D.R.; Shack, W.J.; Muscara, J.

1996-01-01

A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

Steam generator tube extraction

International Nuclear Information System (INIS)

Delorme, H.

1985-05-01

To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

International examples of steam generator replacement

International Nuclear Information System (INIS)

Wiechmann, K.

1993-01-01

Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

Cheaper power generation from surplus steam generating capacities

International Nuclear Information System (INIS)

Gupta, K.

1996-01-01

Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

Thermohidraulic model for a typical steam generator of PWR Nuclear Power Plants

International Nuclear Information System (INIS)

Braga, C.V.M.

1980-06-01

A model of thermohidraulic simulation, for steady state, considering the secondary flow divided in two parts individually homogeneous, and with heat and mass transferences between them is developed. The quality of the two-phase mixture that is fed to the turbine is fixed and, based on this value, the feedwater pressure is determined. The recirculation ratio is intrinsically determined. Based on this model it was developed the GEVAP code, in Fortran-IV language. The model is applied to the steam generator of the Angra II nuclear power plant and the results are compared with KWU'S design parameters, being considered satisfactory. (Author) [pt

Conceptual study on advanced PWR system

International Nuclear Information System (INIS)

Bae, Yoon Young; Chang, M. H.; Yu, K. J.; Lee, D. J.; Cho, B. H.; Kim, H. Y.; Yoon, J. H.; Lee, Y. J.; Kim, J. P.; Park, C. T.; Seo, J. K.; Kang, H. S.; Kim, J. I.; Kim, Y. W.; Kim, Y. H.

1997-07-01

In this study, the adoptable essential technologies and reference design concept of the advanced reactor were developed and related basic experiments were performed. 1) Once-through Helical Steam Generator: a performance analysis computer code for heli-coiled steam generator was developed for thermal sizing of steam generator and determination of thermal-hydraulic parameters. 2) Self-pressurizing pressurizer : a performance analysis computer code for cold pressurizer was developed. 3) Control rod drive mechanism for fine control : type and function were surveyed. 4) CHF in passive PWR condition : development of the prediction model bundle CHF by introducing the correction factor from the data base. 5) Passive cooling concepts for concrete containment systems: development of the PCCS heat transfer coefficient. 6) Steam injector concepts: analysis and experiment were conducted. 7) Fluidic diode concepts : analysis and experiment were conducted. 8) Wet thermal insulator : tests for thin steel layers and assessment of materials. 9) Passive residual heat removal system : a performance analysis computer code for PRHRS was developed and the conformance to EPRI requirement was checked. (author). 18 refs., 55 tabs., 137 figs

Conceptual study on advanced PWR system

Energy Technology Data Exchange (ETDEWEB)

Bae, Yoon Young; Chang, M H; Yu, K J; Lee, D J; Cho, B H; Kim, H Y; Yoon, J H; Lee, Y J; Kim, J P; Park, C T; Seo, J K; Kang, H S; Kim, J I; Kim, Y W; Kim, Y H

1997-07-01

In this study, the adoptable essential technologies and reference design concept of the advanced reactor were developed and related basic experiments were performed. (1) Once-through Helical Steam Generator: a performance analysis computer code for heli-coiled steam generator was developed for thermal sizing of steam generator and determination of thermal-hydraulic parameters. (2) Self-pressurizing pressurizer : a performance analysis computer code for cold pressurizer was developed. (3) Control rod drive mechanism for fine control : type and function were surveyed. (4) CHF in passive PWR condition : development of the prediction model bundle CHF by introducing the correction factor from the data base. (5) Passive cooling concepts for concrete containment systems: development of the PCCS heat transfer coefficient. (6) Steam injector concepts: analysis and experiment were conducted. (7) Fluidic diode concepts : analysis and experiment were conducted. (8) Wet thermal insulator : tests for thin steel layers and assessment of materials. (9) Passive residual heat removal system : a performance analysis computer code for PRHRS was developed and the conformance to EPRI requirement was checked. (author). 18 refs., 55 tabs., 137 figs.

Simulation of sludge deposit onto a 900 MW steam generator tubesheet with the 3D code GENEPI

International Nuclear Information System (INIS)

Pascal-Ribot, S.; Debec-Mathet, E.; Soussan, D.; Grandotto, M.

1998-01-01

Heat transfer processes use fluids which are generally not pure and can react with transfer surfaces. These surfaces are subject to deposits which can be sediments harmful to heat transfer and to integrity of materials. For nuclear plant steam generators, sludge build-up accelerates secondary side corrosion by concentrating chemical species. A major safety problem involved with such a corrosion is the growing of circumferential cracks which are very difficult to detect and size with eddy current probes. With a view to understand and control this problem, it is necessary to develop a mathematical model for the prediction of sludge behavior in PWR steam generators. Based on fundamental principles, this work intends to use different models available in literature for the prediction of the phenomenon leading to the accumulation of sludge particles at the bottom (the tubesheet) of a PWR. For that, a three-dimensional simulation of magnetite particulate fouling with the finite elements code GENEPI is performed on a 900 MWe steam generator. The use of GENEPI code, originally designed and qualified for the analysis of steam generators thermalhydraulics is done in two steps. First, the local thermalhydraulic conditions of the carrier phase are calculated with the classical conservation equations of mass, momentum and enthalpy for the steam/water mixture (homogeneous model). Then, they are used for the solving of a particle transport equation. The mass transfer processes, which have been taken into account, are gravitational settling, sticking probability and reentrainment describing respectively the transport of sludge particles to the tubesheet, the particle attachment to this surface and the re-suspension of deposited particles from the tubesheet. A sink term characterizing the blowdown effect is also considered in the calculations. Deposition on the tube bundle surface area is not modelled. For this first approach, the simulation is made with a single particle size and

Measurement by eddy currents of tube-antivibratory bar gap steam generators of PWR power plants

International Nuclear Information System (INIS)

Savin, E.; Bieth, M.; Floze, J.C.

1990-01-01

In steam generators tubes are maintained by AVB to limit vibrations amplitude induced by secondary fluid flow. After some years wear sometimes occurs. For gap measurement between tubes and AVB Framatome developed a method based on eddy current and using a probe rotating inside the tube [fr

PWR reactors for BBR nuclear power plants

International Nuclear Information System (INIS)

Structure and functioning of the nuclear steam generator system developed by BBR and its components are described. Auxiliary systems, control and load following behaviour and fuel management are discussed and the main data of PWR given. The brochure closes with a perspective of the future of the Muelheim-Kaerlich nuclear power plant. (GL) [de

Diagnostic system of steam generator, especially molten metal heated steam generator

International Nuclear Information System (INIS)

Matal, O.; Martoch, J.

1986-01-01

A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

Steam generator with perfected dryers

International Nuclear Information System (INIS)

Fenet, J.C.

1987-01-01

This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

Steam generator reliability improvement project

International Nuclear Information System (INIS)

Blomgren, J.C.; Green, S.J.

1987-01-01

Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

Steam generator reliability improvement project

International Nuclear Information System (INIS)

Blomgren, J.C.; Green, S.J.

1987-01-01

Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

Reactor control system. PWR

International Nuclear Information System (INIS)

2009-01-01

At present, 23 units of PWR type reactors have been operated in Japan since the start of Mihama Unit 1 operation in 1970 and various improvements have been made to upgrade operability of power stations as well as reliability and safety of power plants. As the share of nuclear power increases, further improvements of operating performance such as load following capability will be requested for power stations with more reliable and safer operation. This article outlined the reactor control system of PWR type reactors and described the control performance of power plants realized with those systems. The PWR control system is characterized that the turbine power is automatic or manually controlled with request of the electric power system and then the nuclear power is followingly controlled with the change of core reactivity. The system mainly consists of reactor automatic control system (control rod control system), pressurizer pressure control system, pressurizer water level control system, steam generator water level control system and turbine bypass control system. (T. Tanaka)

PWR degraded core analysis

International Nuclear Information System (INIS)

Gittus, J.H.

1982-04-01

A review is presented of the various phenomena involved in degraded core accidents and the ensuing transport of fission products from the fuel to the primary circuit and the containment. The dominant accident sequences found in the PWR risk studies published to date are briefly described. Then chapters deal with the following topics: the condition and behaviour of water reactor fuel during normal operation and at the commencement of degraded core accidents; the generation of hydrogen from the Zircaloy-steam and the steel-steam reactions; the way in which the core deforms and finally melts following loss of coolant; debris relocation analysis; containment integrity; fission product behaviour during a degraded core accident. (U.K.)

Replacement of steam generators at Dampierre 1 France

International Nuclear Information System (INIS)

Bacot, J.; Chorain, M.; Collot, Y.; Dorimini, G.

1991-01-01

1990 was the year of the first steam generator replacement operation on EdF's facilities. The site chosen was Dampierre 1 (900 MW PWR unit with 3 primary coolant loops). The project was a thorough success characterized by: (1) A work schedule which was entirely met and even improved on: 70 work days from the end of fuel unloading authorizing start of work in the reactor building up to the end of refitting in readiness for the primary circuit hydraulic tests, i.e. a gain of one week compared with the forecast work schedule, (2) A final dosimetry less than 230 man-rem for a target of 450 man-rem, (3) Safety: no serious accidents during the 300,000 hours worked. It also provided practical proof of French industry's capacity to undertake an SGR operation. (author)

49 CFR 229.105 - Steam generator number.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

International Nuclear Information System (INIS)

DeFur, D.D.

1975-04-01

This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

TRANSPORT CHARACTERISTICS OF SELECTED PWR LOCA GENERATED DEBRIS

International Nuclear Information System (INIS)

MAJI, A. K.; MARSHALL, B.

2000-01-01

In the unlikely event of a Loss of Coolant Accident (LOCA) in a pressurized water reactor (PWR), break jet impingement would dislodge thermal insulation FR-om nearby piping, as well as other materials within the containment, such as paint chips, concrete dust, and fire barrier materials. Steam/water flows induced by the break and by the containment sprays would transport debris to the containment floor. Subsequently, debris would likely transport to and accumulate on the suction sump screens of the emergency core cooling system (ECCS) pumps, thereby potentially degrading ECCS performance and possibly even failing the ECCS. In 1998, the U. S. Nuclear Regulatory Commission (NRC) initiated a generic study (Generic Safety Issue-191) to evaluate the potential for the accumulation of LOCA related debris on the PWR sump screen and the consequent loss of ECCS pump net positive suction head (NPSH). Los Alamos National Laboratory (LANL), supporting the resolution of GSI-191, was tasked with developing a method for estimating debris transport in PWR containments to estimate the quantity of debris that would accumulate on the sump screen for use in plant specific evaluations. The analytical method proposed by LANL, to predict debris transport within the water that would accumulate on the containment floor, is to use computational fluid dynamics (CFD) combined with experimental debris transport data to predict debris transport and accumulation on the screen. CFD simulations of actual plant containment designs would provide flow data for a postulated accident in that plant, e.g., three-dimensional patterns of flow velocities and flow turbulence. Small-scale experiments would determine parameters defining the debris transport characteristics for each type of debris. The containment floor transport methodology will merge debris transport characteristics with CFD results to provide a reasonable and conservative estimate of debris transport within the containment floor pool and

Analyses of plant behaviors at the secondary side depressurization during LOCA of PWR

Energy Technology Data Exchange (ETDEWEB)

Kawabe, Yasuharu; Tamaki, Tomohiko; Kohriyama, Tamio; Ohtani, Masanori [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2001-09-01

When high pressure injection systems failed during a small break loss-of-coolant-accident (LOCA) for a PWR, main steam relief valves are opened to operate accumulator systems. However, it is pointed out that the core can be exposed since so-called counter current flow limitation (CCFL) occurs in steam generator (SG) tubes. The possibility of the core exposure by CCFL in a PWR plant was evaluated. First, RELAP5/MOD2 code was modified to be able to calculate CCFL. And then the code was applied to evaluate a 4-loop PWR plant. The LOCA with a rupture 3 inches were analyzed with the following two cases: (1) Only the main steam relief valve of the loop with the rupture is opened. (2) all of the relief valves are opened. It is seen that the CCFL phenomenon occurs in the case (1), however, the core cooling was maintained by the accumulator systems that actuated during the core exposure. On the other hand, the core exposure by CCFL is not observed in the case (2). It is shown that core cooling is promoted by operation of main steam relief valves. (author)

PWR secondary water chemistry study

International Nuclear Information System (INIS)

Pearl, W.L.; Sawochka, S.G.

1977-02-01

Several types of corrosion damage are currently chronic problems in PWR recirculating steam generators. One probable cause of damage is a local high concentration of an aggressive chemical even though only trace levels are present in feedwater. A wide variety of trace chemicals can find their way into feedwater, depending on the sources of condenser cooling water and the specific feedwater treatment. In February 1975, Nuclear Water and Waste Technology Corporation (NWT), was contracted to characterize secondary system water chemistry at five operating PWRs. Plants were selected to allow effects of cooling water chemistry and operating history on steam generator corrosion to be evaluated. Calvert Cliffs 1, Prairie Island 1 and 2, Surry 2, and Turkey Point 4 were monitored during the program. Results to date in the following areas are summarized: (1) plant chemistry variations during normal operation, transients, and shutdowns; (2) effects of condenser leakage on steam generator chemistry; (3) corrosion product transport during all phases of operation; (4) analytical prediction of chemistry in local areas from bulk water chemistry measurements; and (5) correlation of corrosion damage to chemistry variation

Steam/water separation device for drying a wet vapour

International Nuclear Information System (INIS)

Sundheimer, P.

1986-01-01

The aim of the present invention is to dry a wet vapour which flows up to the device. The device has at least a group of steam dryer elements in a zone in which there is a vertical apertured panel; this vertical apertured panel is a metal grille with baffles the inlet steam flow to make it horizontal or slightly inclined to the bottom. The invention applies more particularly, to PWR steam generators [fr

15 years steam generator experience in German PWR power plants; part II: replacement of two completely assembled steam generators within ten weeks

International Nuclear Information System (INIS)

Scheuktanz, G.; Bouecker, R.; Riess, R.; Soellner, P.; Stieding, L.; Termeuhlen, H.

1984-01-01

This paper reports on the replacement of two steam generators at the Obrigheim power plant during a 10-week period, including a description of the methods and equipment used to do so. It is concluded that the method should be used only if transportation conditions within the reactor building preclude a complete system exchange and that one of the main reasons for the success of this operation was the very close relationship established between plant personnel and the equipment supplier and contractor, a relationship which began when the project was in the planning stage

Cation-anion imbalance: Effect on PWR steam generator crevice pH - an acidic case study

International Nuclear Information System (INIS)

Paine, J.P.N.; Shoemaker, C.E.

1990-01-01

Ion exchange resins remove cations more efficiently than anions from feedwater to nuclear steam generators. The resulting imbalance is made up in the feedwater train by ammonia additions. In the steam generator, the ammonia is quickly flashed off leaving acid ions for an ionic balance. The almost pure water concentrates by boiling in heated crevices, in theory, to levels permitted by the available superheat (difference between primary and secondary temperatures). The concentrations may reach an ionic strength of greater than 20 molal on the hot leg, depending on bulk water concentration, time of steady state operation, fouling of crevice locations, and solubilities of the various salts, i.e., kinetic as well as thermodynamic considerations. While some of the acid species distill out of the crevices, more may be trapped by corrosive reactions. In the paper, theoretical crevice pH is calculated by MULTEQ. An attempt is made to relate pH to steady state operation time and crevice fouling. The data are normalized to be independent of bulk water concentration. Neutralization of the acid is explored

Electrosleeve process for in-situ nuclear steam generator repair

International Nuclear Information System (INIS)

Barton, R.A.; Moran, T.E.; Renaud, E.

1997-01-01

Degradation of steam generator (SG) tubing by localized corrosion is a widespread problem in the nuclear industry that can lead to costly forced out-ages, unit de-rating, SG replacement or even the permanent shutdown of a reactor. In response to the onset of SG tubing degradation at Ontario Hydro's Pickering Nuclear Generating Station (PNGS) Unit 5, and the determined unsuitability of conventional repair methods (mechanically expanded or welded sleeves) for Alloy 400, an alternative repair technology was developed. Electrosleeve is a non-intrusive, low-temperature process that involves the electrodeposition of a nanocrystalline nickel microalloy forming a continuously bonded, structural layer over the internal diameter of the degraded region. This technology is designed to provide a long-term pressure boundary repair, fully restoring the structural integrity of the damaged region to its original state. This paper describes the Electrosleeve process for SG tubing repair and the unique properties of the advanced sleeve material. The successful installation of Electrosleeves that have been in service for more than three years in Alloy 400 SG tubing at the Pickering-5 CANDU unit, the more recent extension of the technology to Alloy 600 and its demonstration in a U.S. pressurized water reactor (PWR), is presented. A number of PWR operators have requested plant operating technical specification changes to permit Electrosleeve SG tube repair. Licensing of the Electrosleeve by the U.S. Nuclear Regulatory Commission (NRC) is expected imminently. (author)

Transfer of chemicals in PWR systems: secondary side

International Nuclear Information System (INIS)

Jonas, O.

1978-01-01

Transfer of chemicals in the secondary side of pressurized water reactor systems with recirculating and once-through steam generators is considered. Chemical data on water, steam and deposit chemistry of twenty-six operating units are given and major physical-chemical processes and differences between the two systems and between fossil and PWR systems are discussed. It is concluded that the limited available data show the average water and steam chemistry to be within recommended limits, but large variations of impurity concentrations and corrosion problems encountered indicate that our knowledge of the system chemistry and chemical thermodynamics, system design, sampling, analysis and operation need improvement. (author)

Liquid metal steam generator

International Nuclear Information System (INIS)

Wolowodiuk, W.

1975-01-01

A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

Circumferential cracking of steam generator tubes

International Nuclear Information System (INIS)

Karwoski, K.J.

1997-04-01

On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

Steam generator sludge removal apparatus

International Nuclear Information System (INIS)

Schafer, B.W.; Werner, C.E.; Klahn, F.C.

1992-01-01

The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

How to operate safely steam generators with multiple tube through-wall defects

International Nuclear Information System (INIS)

Hernalsteen, P.

1993-01-01

For a Nuclear Power Plant (NPP) of the Pressurized Water Reactor (PWR) type, the Steam Generator (SG) tube bundle represents the major but also the thinnest part of the primary pressure boundary. To the extent that no tube material has yet been identified to be immune to corrosion, defects may initiate in service and easily propagate through wall. While not a desirable feature, a Through Wall Deep (TWD) defect does not necessarily pose a threat to either the structural integrity or leaktightness and this paper shows how SG can (and indeed, do) operate safely and reliably while having many tubes affected by deep and even TWD defects

GERDA test facility for pressurized water reactors with straight tube steam generators

International Nuclear Information System (INIS)

Ahrens, G.; Haury, G.; Lahner, K.; Schatz, A.

1983-01-01

A number of large-scale experimental facilities have been constructed and operate in order to experiment on the thermodynamic and thermohydraulic behaviour of nuclear facilities in case of LOCA. Most of them were designed for ''large leak'' accidents, but as ''small leak'' accidents became the focus of interest, such experiments were also carried out. Experiments carried out with this arrangement for PWR-type reactors with straight-tube steam generators are only partially evaluable. BBR and B and W therefore cooperated in the construction of the test facility GERDA, designed for testing reactors of BBR design. It supplied relevant experimental results for the nuclear power plant at Muelheim-Kaerlich. (orig.) [de

Corrosion Product Measurements to ensure integrity of the Steam Generators in Beznau NPP

International Nuclear Information System (INIS)

Mailand, Irene; Franz, Patrick; Venz, Hartmut

2012-09-01

The Nuclear Power Plant Beznau comprises two identical 380 MWe PWR units with two loops each, commissioned in 1969 and 1971. Westinghouse was responsible for the primary part of the plant and BBC/ABB for the secondary circuit. The original materials used in the secondary systems were made of several copper-based alloys, such as for the Condensers, the Low Pressure Pre-heaters and the Moisture Separator Re-heater. The original Steam Generator Tubes were made of Inconel 600 MA. Regarding its age, the NPP Beznau has to be qualified as an old plant. However, in fact particularly in the last 20 years the plant has undergone an extensive modernisation programme in which about 1.5 billion Swiss Francs have been invested. Important measures were the replacements of the Steam Generators with tubes comprising Inconel 690 TT which was realized at unit 1 in 1993 and at unit 2 in 1999. Copper was completely banished from the secondary system and replaced by stainless and chromium steel. The Condensers were fitted with titanium tubes. The secondary water chemistry had to be changed by these replacements and moved step by step from Low-AVT with a pH of about 9.3 to High-AVT with a pH of 9.8 to 9.9, currently. To ensure the integrity of the new Steam Generators as well as of the whole Secondary System a corrosion product programme was introduced at the end of the Nineties. Several investigations which are performed periodically are represented by analyses of corrosion products, measurements of sludge mass and composition in the Steam Generators, Hide-Out-Return- and mass balance measurements of corrosion products in the whole circuit. Objectives of these investigations are assessments of the efficiency of the water chemistry and trend considerations regarding to the transport of corrosion products and pollutants into the Steam Generator, as well as of the potential danger of deposits and stored or absorbed pollutants. The main target of all measures is to avoid any chemical

Steam turbine chemistry in light water reactor plants

International Nuclear Information System (INIS)

Svoboda, Robert; Haertel, Klaus

2008-01-01

Steam turbines in boiling water reactor (BWR) and pressurized water reactor (PWR) power plants of various manufacturers have been affected by corrosion fatigue and stress corrosion cracking. Steam chemistry has not been a prime focus for related research because the water in nuclear steam generating systems is considered to be of high purity. Steam turbine chemistry however addresses more the problems encountered in fossil fired power plants on all volatile treatment, where corrosive environments can be formed in zones where wet steam is re-evaporated and dries out, or in the phase transition zone, where superheated steam starts to condense in the low-pressure (LP) turbine. In BWR plants the situation is aggravated by the fact that no alkalizing agents are used in the cycle, thus making any anionic impurity immediately acidic. This is illustrated by case studies of pitting corrosion of a 12 % Cr steel gland seal and of flow-oriented corrosion attack on LP turbine blades in the phase transition zone. In PWR plants, volatile alkalizing agents are used that provide some buffering of acidic impurities, but they also produce anionic decomposition products. (orig.)

Steam generating system in LMFBR type reactors

International Nuclear Information System (INIS)

Kurosawa, Katsutoshi.

1984-01-01

Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

International Nuclear Information System (INIS)

Diercks, D.R.

1997-02-01

The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

Proceedings of the CNRA/CSNI workshop on steam generator tube integrity in nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Diercks, D.R. [Argonne National Lab., IL (United States)

1997-02-01

The objective of the workshop was to provide a working forum for the exchange of information by contributing experts on current issues related to PWR steam generator tube integrity. One hundred persons from 15 countries attended the workshop, including 36 from regulatory and nuclear policy agencies, 28 from research and development laboratories, 18 from nuclear vendors and consulting firms, and 18 from electrical utilities. The workshop opened with a plenary session; the first part of the session covered international steam generator regulatory practices and issues, featuring speakers from regulatory bodies in Belgium, France, Japan, Spain, and the US. In Part 2 of the plenary session, comprehensive technical overviews on steam generator tubing degradation, inspection, and integrity were presented by authorities in these fields from the US, France, and Belgium. Parallel working sessions on the second and third days of the workshop then developed findings and recommendations in the areas of (1) tubing degradation, (2) tubing inspection, (3) tubing integrity, (4) preventative and corrective measures, and (5) operational aspects and risk analysis. On the final day of the workshop, the working-session facilitators presented summaries of their sessions to the workshop attendees. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

Thermal hydraulic studies in steam generator test facility

International Nuclear Information System (INIS)

Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

2005-01-01

Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

A concept of PWR using plate and shell heat exchangers

International Nuclear Information System (INIS)

Freire, Luciano Ondir; Andrade, Delvonei Alves de

2015-01-01

In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

A concept of PWR using plate and shell heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2015-07-01

In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

Minimize corrosion degradation of steam generator tube materials

International Nuclear Information System (INIS)

Lu, Y.

2006-01-01

As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

Cleanliness criteria to improve steam generator performance

International Nuclear Information System (INIS)

Schwarz, T.; Bouecke, R.; Odar, S.

2005-01-01

High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

PWR steam-side chemistry follow program. Final report

International Nuclear Information System (INIS)

Economy, G.; Wootten, M.J.

1982-08-01

Denting is the diametral reduction of Inconel 600 tubes at the support plates of several nuclear steam generators during operation. This tube deformation was shown to be caused by the expansion forces resulting from formation of voluminous oxide generated by corrosion of the carbon steel support plate. The denting phenomenon and potential methods for its inhibition were investigated in the laboratory using isothermal capsules and heated crevice (heat transfer) testing at temperatures relevant to operating steam generators. Both test methods simulate the tube-support plate geometry and materials. Mathematical models were developed to predict the denting behavior of isothermal capsules. Three additives were investigated as potential denting inhibitors. Soaking with calcium hydroxide or sodium phosphate under heat transfer conditions did not inhibit denting when the environment was recontaminated, in contrast to similar soaks in boric acid which inhibited denting for two to four weeks following recontamination. When the boric acid soak was followed by on-line boric acid treatment, inhibition was maintained

Regulation of ageing steam generators

International Nuclear Information System (INIS)

Jarman, B.L.; Grant, I.M.; Garg, R.

1998-01-01

Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

Thermal performances of molten salt steam generator

International Nuclear Information System (INIS)

Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

2016-01-01

Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

Comparative evaluation of preventive measures against primary side stress corrosion cracking of mill annealed Inconel 600 steam generator tubes

International Nuclear Information System (INIS)

Frederick, G.; Hernalsteen, P.

1986-01-01

Significant amounts of primary side cracking have been reported in the mechanically expanded area of the tubes of PWR steam generators in Europe, in Japan and to a lesser extent in the USA. The Belgian utilities are faced with the same problem. At Doel 2, where the tubes are rolled for only a part of the tubesheet, primary side cracking appeared in the roll transition. The Doel 3 and Tihange 2 steam generators, whose tubes are expanded for the full depth of the tube sheet, have experienced cracking after about 10 000 h of operation not only in the roll transition but also at roll overlaps. While some leaks and eddy current indications are associated with tubesheet or rolling anomalies, many of them are found on normal tubes. A programme was launched by the Belgian utilities and was further co-sponsored by the Electric Power Research Institute (EPRI) to develop preventive actions applicable not only to hot steam generators but also to cold steam generators already installed on site. These preventive measures include stress relaxation and metallurgical improvement of the material by an in situ heat treatment of the whole tube sheet (a steam generator model was used to evaluate the feasibility of this treatment), and the introduction of residual compressive stresses on ID by rotopeening or shotpeening without inducing unacceptable tensile stresses on OD. A comparative evaluation of these measures was established on the basis of tests performed on representative mock-ups and specimens. (author)

Water-hammer in the feed-water pipes for PWR steam generators

International Nuclear Information System (INIS)

Gonnet, Bernard; Leroy, Claude; Oullion, Jean; Yazidjian, J.-C.

1979-01-01

PWR boiler water feed pipes have been known for several years to be affected by violent water-hammer during start-ups and operation of the plant. In view of the varying results of corrective design modifications in America and Europe, FRAMATOME undertook an experimental research programme which resulted in the adoption of cruciform tubes on the feed-water distributor as the most reliable solution. Subsequent tests at Fessenheim I confirmed the effectiveness of this device [fr

A global fouling factor methodology for analyzing steam generator thermal performance degradation

International Nuclear Information System (INIS)

Kreider, M.A.; White, G.A.; Varrin, R.D. Jr.

1998-06-01

Over the past few years, steam generator (SG) thermal performance degradation has led to decreased plant efficiency and power output at numerous PWR nuclear power plants with recirculating-type SGs. The authors have developed and implemented methodologies for quantitatively evaluating the various sources of SG performance degradation, both internal and external to the SG pressure boundary. These methodologies include computation of the global fouling factor history, evaluation of secondary deposit thermal resistance using deposit characterization data, and consideration of pressure loss causes unrelated to the tube bundle, such as hot-leg temperature streaming and SG moisture separator fouling. In order to evaluate the utility of the global fouling factor methodology, the authors performed case studies for a number of PWR SG designs. Key results from two of these studies are presented here. In tandem with the fouling-factor analyses, a study evaluated for each plant the potential causes of pressure loss. The combined results of the global fouling factor calculations and the pressure-loss evaluations demonstrated two key points: (1) that the available thermal margin against fouling, which can vary substantially from plant to plant, has an important bearing on whether a given plant exhibits losses in electrical generating capacity, and (2) that a wide variety of causes can result in SG thermal performance degradation

Testing installation for a steam generator

International Nuclear Information System (INIS)

Dubourg, M.

1985-01-01

The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

Analysis of a postulated pipe rupture and subsequent check valve slam of a PWR feedwater line

International Nuclear Information System (INIS)

Chang, K.C.; Adams, T.M.

1983-01-01

System designs criteria employed in the design of pressurized water reactors (PWR) requires that, for a postulated instantaneous guillotine rupture anywhere in the steam generator feedwater system, no more than one steam generator can be allowed to blowdown. Feedwater systems in many PWR's consist of pipe lines running from the feedwater pumps into a common feedwater header then branching into each steam generator from the header. The feedwater piping to each steam generator contains swing check valves to prevent reverse flow from the steam generator. This activation of some or all of these check valves significantly complicates the system structural analysis in that not only the blowdown forces resulting from the postulated pipe rupture, but also the water hammer loads resulting from closure of the check valve at high reverse flow velocities must be considered. The loads resulting from system blowdown and check valve closure are axial in nature. Peak loads ranging from 130000 lbs. to 180000 lbs. are not uncommon and are layout dependent. The analysis and design to withstand this transient loading deviates from the usual feedwater line design in that supports are required along the piping axis in the direction normal to the usual seismic supports. A brief and general discussion of the methods employed in the generation of the thermal-hydraulic loadings is presented. However, the discussion emphasizes the piping and piping support structural design and analysis method and approaches used in evaluating a selected portion of such a feedwater system. (orig./RW)

Temperature escalation in PWR fuel rod simulators due to the zircaloy/steam reaction: Tests ESSI-1,2,3

International Nuclear Information System (INIS)

Hagen, S.; Malauschek, H.; Wallenfels, K.P.; Peck, S.O.

1983-08-01

This report discusses the test conduct, results, and posttest appearance of three scoping tests (ESSI-1,2,3) investigating temperature escalation in zircaloy clad fuel rods. The experiments are part of an out-of-pile program using electrically heated fuel rod simulators to investigate PWR fuel element behavior up to temperatures of 2000 0 C. These experiments are part of the PNS Severe Fuel Damage Program. The temperature escalation is caused by the exothermal zircaloy/steam reaction, whose reaction rate increases exponentially with the temperature. The tests were performed using different initial oxide layers as a major parameter, obtained by varying the heatup rates and steam exposure times. (orig./RW) [de

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Definition of thermal-hydraulics parameters of a naval PWR via energy balance of a Westinghouse PWR

Energy Technology Data Exchange (ETDEWEB)

Chaves, Luiz C.; Curi, Marcos F., E-mail: marcos.curi@cefet-rj.br [Centro Federal de Educação Tecnológica Celso Suckow da Fonseca (CEFET-RJ), Rio de Janeiro, RJ (Brazil). Department of Mechanical Engineering

2017-07-01

In this work, we used the operational parameters of the Angra 1 nuclear power plant, designed by Westinghouse, to estimate the thermal-hydraulic parameters for naval nuclear propulsion, focusing on the analysis of the reactor and steam generator. A thermodynamics analysis was made to reach the operational parameters of primary circuit such as pressure, temperature, power generated among others. Previous studies available in literature of 2-loop Westinghouse Nuclear Power Plants, which is based on a PWR and similar to Angra-1, support this analysis in the sense of a correct procedure to deal with many complex processes to energy generation from a nuclear source. Temperature profiles in reactor and steam generator were studied with concepts of heat transfer, fluid mechanics and also some concepts of nuclear systems, showing the behavior into them. In this simulation, the Angra 1 primary circuit was reduced on a scale of 1: 3.5 to fit in a Scorpène-class submarine. The reactor generates 85.7 MW of total thermal power. The maximum power and temperatures reached were lower than the operational safe limits established by Westinghouse. The number of tubes of the steam generator was determined in 990 U-tubes with 6.3 m of average length. (author)

Development of methodology for evaluating and monitoring steam generator feedwater nozzle cracking in PWRs

International Nuclear Information System (INIS)

Shvarts, S.; Gerber, D.A.; House, K.; Hirschberg, P.

1994-01-01

The objective of this paper is to describe a methodology for evaluating and monitoring steam generator feedwater nozzle cracking in PWR plants. This methodology is based in part on plant test data obtained from a recent Diablo Canyon Power Plant (DCPP) Unit 1 heatup. Temperature sensors installed near the nozzle-to-pipe weld were monitored during the heatup, along with operational parameters such as auxiliary feedwater (AFW) flow rate and steam generator temperature. A thermal stratification load definition was developed from this data. Steady state characteristics of this data were used in a finite element analysis to develop relationship between AFW flow and stratification interface level. Fluctuating characteristics of this data were used to determine transient parameters through the application of a Green's Function approach. The thermal stratification load definition from the test data was used in a three-dimensional thermal stress analysis to determine stress cycling and consequent fatigue damage or crack growth during AFW flow fluctuations. The implementation of the developed methodology in the DCPP and Sequoyah Nuclear Plant (SNP) fatigue monitoring systems is described

Assessment and Management of Ageing of Major Nuclear Power Plant Components Important to Safety: Steam Generators. 2011 Update

International Nuclear Information System (INIS)

2011-11-01

generator of the PWR, WWER and CANDU nuclear power plants. The objective of this report is to update and supersede IAEA-TECDOC-981 in order to provide current ageing management guidance for PWR, WWER and CANDU steam generators to all involved in the operation and regulation of nuclear power plants and thus to help ensure steam generator integrity in IAEA Member States throughout their entire service life.

Steam generators: critical components in nuclear steam supply systems

Energy Technology Data Exchange (ETDEWEB)

Stevens-Guille, P D

1974-02-28

Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

Moisture separator for steam generator level measurement system

International Nuclear Information System (INIS)

Cantineau, B.J.

1987-01-01

A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

General model for Pc-based simulation of PWR and BWR plant components

Energy Technology Data Exchange (ETDEWEB)

Ratemi, W M; Abomustafa, A M [Faculty of enginnering, alfateh univerity Tripoli, (Libyan Arab Jamahiriya)

1995-10-01

In this paper, we present a basic mathematical model derived from physical principles to suit the simulation of PWR-components such as pressurizer, intact steam generator, ruptured steam generator, and the reactor component of a BWR-plant. In our development, we produced an NMMS-package for nuclear modular modelling simulation. Such package is installed on a personal computer and it is designed to be user friendly through color graphics windows interfacing. The package works under three environments, namely, pre-processor, simulation, and post-processor. Our analysis of results using cross graphing technique for steam generator tube rupture (SGTR) accident, yielded a new proposal for on-line monitoring of control strategy of SGTR-accident for nuclear or conventional power plant. 4 figs.

Underclad crack development of steam generators tube sheets and reactor vessels nozzles in PWR plants

International Nuclear Information System (INIS)

Faure, F.; Bocquet, P.; Boudot, R.; Zacharie, G.

1985-01-01

Defects formed, before stress relieving treatment, under the coating of tube plates of steam generators and vessel pipes are cold cracks formed in the segregation zone during surface coating without pre- and postheating of the 2nd layers and eventually of the following coating layers. To solve this problem, the conditions of pre- and post-heating are reinforced and applied to all the coating layers. 13 refs [fr

Passive system with steam-water injector for emergency supply of NPP steam generators

International Nuclear Information System (INIS)

Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

2009-01-01

The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

Thermal-hydraulics in recirculating steam generators

International Nuclear Information System (INIS)

Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

1981-04-01

This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

Application of probabilistic fracture mechanics to optimize the maintenance of PWR steam generator tubes

International Nuclear Information System (INIS)

Pitner, P.; Riffard, T.

1993-09-01

This paper describes the COMPROMIS code developed by Electricite de France (EDF) to optimize the tube bundle maintenance of steam generators (SG). The model, based on probabilistic fracture mechanics, makes it possible to quantify the influence of in-service inspections and maintenance work on the risk of an SG tube rupture, taking all significant parameters into account as random variables (initial defect size distribution, reliability of nondestructive detection and sizing, crack initiation and propagation, critical sizes, leak before risk of break, etc). (authors). 14 figs., 4 tabs., 12 refs

Steam generator life cycle management: Ontario Power Generation (OPG) experience

International Nuclear Information System (INIS)

Maruska, C.C.

2002-01-01

A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

Non-polluting steam generators with fluidized-bed furnaces

Energy Technology Data Exchange (ETDEWEB)

Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

1979-07-01

The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

CAREM-25 Steam Generator Stability Analysis

International Nuclear Information System (INIS)

Rabiti, A.; Delmastro, D.

2003-01-01

In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

Steam generators

International Nuclear Information System (INIS)

Hayden, R.L.J.

1979-01-01

Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

Failure analysis of retired steam generator tubings

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

2005-04-15

Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

PREP-PWR-1.0: a WIMS-D/4 pre-processor code for the generation of data for PWR fuel assemblies

International Nuclear Information System (INIS)

Ball, G.

1991-06-01

The PREP-PWR-1.0 computer code is a substantially modified version of the PREWIM code which formed part of the original MARIA System (Report J.E.N. 543). PREP-PWR-1.0 is a comprehensive pre-processor code which generates input data for the WIMS-D/4.1 code (Report PEL 294) for PWR fuel assemblies, with or without control and burnable poison rods. This data is generated at various base and off-base conditions. The overall cross section generation methodology is described, followed by a brief overview of the model. Aspects of the base/off-base calculational scheme are outlined. Additional features of the code are described while the input data format of PREP-PWR-1.0 is listed. The sample problems and suggestions for further improvements to the code are also described. 2 figs., 2 tabs., 12 refs

Darlington steam generator life assurance program

International Nuclear Information System (INIS)

Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

1995-01-01

The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

Study of PWR reactor efficiency as a function of turbine steam extractions

International Nuclear Information System (INIS)

Rocha, Janine Gandolpho da; Alvim, Antonio Carlos Marques; Martinez, Aquilino Senra

2002-01-01

The objective of this work is to optimize the extractions of the low-pressure turbine of a PWR nuclear reactor, in order to obtain the best thermodynamic cycle efficiency. We have analyzed typical data of a 1300 MW PWR reactor, operating at 25%, 50%, 75% and 100% capacities, respectively. The first stage of this study consists of generating a mathematical model capable of describing the reactor behavior and efficiency at any power level. The second stage of this study consists of to combine the generated mathematical model in an optimization computer program that optimize the extractions flow of the low-pressure turbine until it finds the optimal system efficiency. This work does not alter the nuclear facility project in any way. (author)

Strategic elements of steam cycle chemistry control practices at TXU's Comanche Peak steam electric station

International Nuclear Information System (INIS)

Fellers, B.; Stevens, J.; Nichols, G.

2002-01-01

Early industry experience defined the critical importance of Chemistry Control Practices to maintaining long-term performance of PWR steam generators. These lessons provided the impetus for a number of innovations and alternate practices at Comanche Peak. For example, advanced amine investigations and implementation of results provided record low iron transport and deposition. The benefits of the surface-active properties of dimethyl-amine exceeded initial expectations. Operation of pre-coat polishers and steam generator blowdown demineralizers in the amine cycle enabled optimization of amine concentrations and stable pH control. The strategy for coordinated control of oxygen and hydrazine dosing complemented the advanced amine program for protective oxide stabilization. Additionally, a proactive chemical cleaning was performed on Unit 1 to prevent degradations from general fouling of steam generator tube-tube support plate (TSP) and top-of-tubesheet (TTS) crevices. This paper shares the results of these innovations and practices. Also, the bases, theory, and philosophy supporting the strategic elements of program will be presented. (authors)

Materials choices for the advanced LWR steam generators

International Nuclear Information System (INIS)

Paine, J.P.N.; Shoemaker, C.E.; McIlree, A.R.

1987-01-01

Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR steam generator avoid the corrosion pitfalls seemingly inherent in the current designs. The EPRI Steam Generator Project staff has recommended materials and design choices for a new steam generator. Based on these recommendations we believe that the advanced LWR steam generators will be much less affected by corrosion and mechanical damage mechanisms than are now experienced

Oxidation of Alloy 82 in nominal PWR primary water at 340 deg. C and in hydrogenated steam at 400 deg. C

International Nuclear Information System (INIS)

Chaumun, Elizabeth; Guerre Catherine; Duhamel, Cecilie; Sennour, Mohamed; Curieres, Ian-de

2012-09-01

Nickel-base weld metals are susceptible to stress corrosion cracking (SCC) in Pressurized Water Reactor (PWR) primary water. As tests in laboratory need to last, in some cases, at least several thousand hours to get stress corrosion crack initiation or propagation in simulated primary water, pure hydrogenated steam at 400 deg. C was used to perform accelerated tests. To confirm that these conditions are still representative of primary water conditions, results of oxidation tests of coupons in hydrogenated steam at 400 deg. C and in primary water at 340 deg. C have been compared. Surface oxide layers have been characterized in order to discuss the influence of the temperature and of the media (water or steam). (authors)

Steam generator operating experience update, 1982-1983

International Nuclear Information System (INIS)

Frank, L.

1984-06-01

This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

Steam generator degradation: Current mitigation strategies for controlling corrosion

International Nuclear Information System (INIS)

Millett, P.

1997-01-01

Steam Generator degradation has caused substantial losses of power generation, resulted in large repair and maintenance costs, and contributed to significant personnel radiation exposures in Pressurized Water Reactors (PWRs) operating throughout the world. EPRI has just published the revised Steam Generator Reference Book, which reviews all of the major forms of SG degradation. This paper discusses the types of SG degradation that have been experienced with emphasis on the mitigation strategies that have been developed and implemented in the field. SG degradation is presented from a world wide perspective as all countries operating PWRs have been effected to one degree or another. The paper is written from a US. perspective where the utility industry is currently undergoing tremendous change as a result of deregulation of the electricity marketplace. Competitive pressures are causing utilities to strive to reduce Operations and Maintenance (O ampersand M) and capital costs. SG corrosion is a major contributor to the O ampersand M costs of PWR plants, and therefore US utilities are evaluating and implementing the most cost effective solutions to their corrosion problems. Mitigation strategies developed over the past few years reflect a trend towards plant specific solutions to SG corrosion problems. Since SG degradation is in most cases an economic problem and not a safety problem, utilities can focus their mitigation strategies on their unique financial situation. Accordingly, the focus of R ampersand D has shifted from the development of more expensive, prescriptive solutions (e.g. reduced impurity limits) to corrosion problems to providing the utilities with a number of cost effective mitigation options (e.g. molar ratio control, boric acid treatment)

Strategic maintenance plan for Cernavoda steam generators

International Nuclear Information System (INIS)

Cicerone, T.; Dhar, D.; VandenBerg, J.P.

2002-01-01

Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

Vertical steam generator

International Nuclear Information System (INIS)

Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

1982-01-01

A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

Sensitivity analysis of a PWR pressurizer

International Nuclear Information System (INIS)

Bruel, Renata Nunes

1997-01-01

A sensitivity analysis relative to the parameters and modelling of the physical process in a PWR pressurizer has been performed. The sensitivity analysis was developed by implementing the key parameters and theoretical model lings which generated a comprehensive matrix of influences of each changes analysed. The major influences that have been observed were the flashing phenomenon and the steam condensation on the spray drops. The present analysis is also applicable to the several theoretical and experimental areas. (author)

Digital simulation for nuclear once-through steam generators

International Nuclear Information System (INIS)

Chen, A.T.

1976-01-01

Mathematical models for calculating the dynamic response of the Oconee type once through steam generator (OTSG) and the integral economizer once through steam generator (IEOTSG) was developed and presented in this dissertation. Linear and nonlinear models of both steam generator types were formulated using the state variable, lumped parameter approach. Transient and frequency responses of system parameters were calculated for various perturbations from both the primary coolant side and the secondary side. Transients of key parameters, including primary outlet temperature, superheated steam outlet temperature, boiling length/subcooled length and steam pressure, were generated, compared and discussed for both steam generator types. Frequency responses of delta P/sub s//deltaT/sub pin/ of the linear OTSG model were validated by using the dynamic testing results obtained at the Oconee I nuclear power station. A sensitivity analysis in both the time and the frequency domains was performed. It was concluded that the mathematical and computer models developed in this dissertation for both the OTSG and the IEOTSG are suitable for overall plant performance evaluation and steam generator related component/system design analysis for nuclear plants using either type of steam generator

High speed drying of saturated steam

International Nuclear Information System (INIS)

Marty, C.; Peyrelongue, J.P.

1993-01-01

This paper describes the development of the drying process for the saturated steam used in the PWR nuclear plant turbines in order to prevent negative effects of water on turbine efficiency, maintenance costs and equipment lifetime. The high speed drying concept is based on rotating the incoming saturated steam in order to separate water which is more denser than the steam; the water film is then extracted through an annular slot. A multicellular modular equipment has been tested. Applications on high and low pressure extraction of various PWR plants are described (Bugey, Loviisa)

Model of reverse steam generator

International Nuclear Information System (INIS)

Malasek, V.; Manek, O.; Masek, V.; Riman, J.

1987-01-01

The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

Predicting steam generator crevice chemistry

International Nuclear Information System (INIS)

Burton, G.; Strati, G.

2006-01-01

'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

Development of a steam generator lancing system

International Nuclear Information System (INIS)

Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

2006-01-01

It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

Method to detect steam generator tube leakage

International Nuclear Information System (INIS)

Watabe, Kiyomi

1994-01-01

It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

Future aspects for liquid metal heated steam generators

International Nuclear Information System (INIS)

Jansing, W.; Ratzel, W.; Vinzens, K.

1975-01-01

The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

Future aspects for liquid metal heated steam generators

Energy Technology Data Exchange (ETDEWEB)

Jansing, W; Ratzel, W; Vinzens, K

1975-07-01

The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

Comments on US LMFBR steam generator base technology

International Nuclear Information System (INIS)

Simmons, W.R.

1984-01-01

The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

Steam Generator Inspection Planning Expert System

International Nuclear Information System (INIS)

Rzasa, P.

1987-01-01

Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

Evaluating Steam Generator Tubing Corrosion through Shutdown Nickel and Cobalt Releases

International Nuclear Information System (INIS)

Marks, Chuck; Little, Mike; Krull, Peter; Dennis Hussey; Kenny Epperson

2012-09-01

During power operation in PWRs, steam generator tubing corrodes. In PWRs with nickel alloy steam generator tubing this leads to the release of nickel into the coolant. While not structurally significant, this process leads to corrosion product deposition on the fuel surfaces that can threaten fuel integrity, provide a site for boron precipitation, and, through activation and subsequent release, lead to increased out-of-core radiation fields. During shutdown, decreases in temperature and pH and an increase in the oxidation potential lead to dissolution of some corrosion products from the core. This work evaluated the masses of corrosion products released during shutdown as a proxy for steam generator tubing corrosion rates. The masses were evaluated for trends with time (e.g., the number of cycles) and for the influence of design and operating features such as tubing manufacturer, plant design (e.g., three loop versus four loop), and operating chemistry program. This project utilized the EPRI PWR Chemistry Monitoring and Assessment database. Data from over 20 units, many over several cycles, were assessed. The focus was on corrosion product release from Alloy 690TT tubing and all data were from units that had replaced steam generators. Data were analyzed using models developed from corrosion rate test data reported in the literature with a heavy reliance on data from the EDF BOREAL testing. The most striking result of this analysis was a clear division between plants that exhibited corrosion with a falling rate (i.e., following an exponential decay as has been observed, for example, in the BOREAL testing) and those that showed a constant corrosion rate, sustained for many outages. This difference appears to be most closely correlated with the manufacturer of the tubing. Within the two distinct plant groups (decaying corrosion rate and constant corrosion rate), details of the trends were evaluated for correlation with zinc addition history, plant type, and operating

Containment fan cooler heat transfer calculation during main steam line break for Maanshan PWR plant

Energy Technology Data Exchange (ETDEWEB)

Yuann, Yng-Ruey, E-mail: ryyuann@iner.gov.tw; Kao, Lain-Su, E-mail: lskao@iner.gov.tw

2013-10-15

Highlights: • Evaluate component cooling water (CCW) thermal response during MSLB for Maanshan. • Using GOTHIC to calculate CCW temperature and determine time required to boil CCW. • Both convective and condensation heat transfer from the air side are considered. • Boiling will not occur since T{sub B} is sufficiently longer than CCW pump restart time. -- Abstract: A thermal analysis has been performed for the Containment Fan Cooler Unit (FCU) during Main Steam Line Break (MSLB) accident, concurrent with loss of offsite power, for Maanshan PWR plant. The analysis is performed in order to address the waterhammer and two-phase flow issues discussed in USNRC's Generic Letter 96-06 (GL 96-06). Maanshan plant is a twin-unit Westinghouse 3-loop PWR currently operated at rated core thermal power of 2822 MWt for each unit. The design basis for containment temperature is Main Steam Line Break (MSLB) accident at power of 2830.5 MWt, which results in peak vapor temperature of 387.6 °F. The design is such that when MSLB occurs concurrent with loss of offsite power (MSLB/LOOP), both the coolant pump on the secondary side and the fan on the air side of the FCU loose power and coast down. The pump has little inertia and coasts down in 2–3 s, while the FCU fan coasts down over much longer period. Before the pump is restored through emergency diesel generator, there is potential for boiling the coolant in the cooling coils by the high-temperature air/steam mixture entering the FCU. The time to boiling depends on the operating pressure of the coolant before the pump is restored. The prediction of the time to boiling is important because it determines whether there is potential for waterhammer or two-phase flow to occur before the pump is restored. If boiling occurs then there exists steam region in the pipe, which may cause the so called condensation induced waterhammer or column closure waterhammer. In either case, a great amount of effort has to be spent to

Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

Energy Technology Data Exchange (ETDEWEB)

Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois [EDF R and D, Materials and Mechanics of Components Department, 77818 Moret-sur-Loing (France); Bouvier, Odile de [EDF Nuclear Engineering Division, Centre d' Expertise et d' Inspection dans les Domaines de la Realisation et de l' Exploitation, 93206 Saint Denis (France)

2004-07-01

Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

Laboratory results of stress corrosion cracking of steam generator tubes in a complex environment - An update

International Nuclear Information System (INIS)

Horner, Olivier; Pavageau, Ellen-Mary; Vaillant, Francois; Bouvier, Odile de

2004-01-01

Stress corrosion cracking occurs in the flow-restricted areas on the secondary side of steam generator tubes of Pressured Water Reactors (PWR), where water pollutants are likely to concentrate. Chemical analyses carried out during the shutdowns gave some insight into the chemical composition of these areas, which has evolved during these last years (i.e. less sodium as pollutants). It has been modeled in laboratory by tests in two different typical environments: the sodium hydroxide and the sulfate environments. These models satisfactorily describe the secondary side corrosion of steam generator tubes for old plant units. Furthermore, a third typical environment - the complex environment - which corresponds to an All Volatile Treatment (AVT) environment containing alumina, silica, phosphate and acetic acid has been recently studied. This particular environment satisfactorily reproduces the composition of the deposits observed on the surface of the steam generator tubes as well as the degradation of the tubes. A review of the recent laboratory results obtained by considering the complex environment are presented here. Several tests have been carried out in order to study initiation and propagation of secondary side corrosion cracking for some selected materials in such an environment. 600 Thermally Treated (TT) alloy reveals to be less sensitive to secondary side corrosion cracking than 600 Mill Annealed (MA) alloy. Finally, the influence of some related factors like stress, temperature and environmental factors are discussed. (authors)

Operating experiences with 1 MW steam generator

Energy Technology Data Exchange (ETDEWEB)

Sano, A; Kanamori, A; Tsuchiya, T

1975-07-01

1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

Maintenance and repair of LMFBR steam generators

International Nuclear Information System (INIS)

Verriere, P.; Alanche, J.; Minguet, J.L.

1984-06-01

After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

Response of the steam generator VVER 1000 to a steam line break

International Nuclear Information System (INIS)

Novotny, J.; Novotny, J. Jr.

2003-01-01

Dynamic effects of a steam line break in the weld of the steam pipe and the steam collector on the steam generator system are analyzed. Modelling of a steam line break may concern two cases. The steam line without a restraint and the steam line protected by a whip restraint with viscous elements applied at the postulated break cross-section. The second case is considered. Programme SYSTUS offers a special element the stiffness and viscous damping coefficients of which may be defined as dependent on the relative displacement and velocity of its nodes respectively. A circumferential crack is simulated by a sudden decrease of longitudinal and lateral stiffness coefficients of these special SYSTUS elements to zero. The computation has shown that one can simulate the pipe to behave like completely broken during a time interval of 0,0001 s or less. These elements are used to model the whip restraint with viscous elements and viscous dampers of the GERB type as well. In the case of a whip restraint model the stiffness coefficient-displacement relation and damping coefficient - velocity relation are chosen to fit the given characteristics of the restraint. The special SYSTUS elements are used to constitute Maxwell elements modelling the elasto-plastic and viscous properties of the GERB dampers applied to the steam generator. It has been ascertained that a steam line break at the postulated weld crack between the steam pipe and the steam generator collector cannot endanger the integrity of the system even in a case of the absence of a whip restraint effect. (author)

Report on US-Japan 1983 meetings on steam generators

International Nuclear Information System (INIS)

1984-04-01

This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

Secondary systems of PWR and BWR

International Nuclear Information System (INIS)

Schindler, N.

1981-01-01

The secondary systems of a nuclear power plant comprises the steam, condensate and feedwater cycle, the steam plant auxiliary or ancillary systems and the cooling water systems. The presentation gives a general review about the main systems which show a high similarity of PWR and BWR plants. (orig./RW)

Draining down of a nuclear steam generating system

International Nuclear Information System (INIS)

Jawor, J.C.

1987-01-01

The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

International Nuclear Information System (INIS)

Mendler, O.J.; Takeuchi, K.; Young, M.Y.

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

Energy Technology Data Exchange (ETDEWEB)

Mendler, O J; Takeuchi, K; Young, M Y

1986-10-01

The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

Analytical one-dimensional frequency response and stability model for PWR nuclear power plants

International Nuclear Information System (INIS)

Hoeld, A.

1975-01-01

A dynamic model for PWR nuclear power plants is presented. The plant is assumed to consist of one-dimensional single-channel core, a counterflow once-through steam generator (represented by two nodes according to the nonboiling and boiling region) and the necessary connection coolant lines. The model describes analytically the frequency response behaviour of important parameters of such a plant with respect to perturbations in reactivity, subcooling or mass flow (both at the entrances to the reactor core and/or the secondary steam generator side), the perturbations in steam load or system pressure (on the secondary side of the steam generator). From corresponding 'open' loop considerations it can then be concluded - by applying the Nyquist criterion - upon the degree of the stability behaviour of the underlying system. Based on this theoretical model, a computer code named ADYPMO has been established. From the knowledge of the frequency response behaviour of such a system, the corresponding transient behaviour with respect to a stepwise or any other perturbation signal can also be calculated by applying an appropriate retransformation method, e.g. by using digital code FRETI. To demonstrate this procedure, a transient experimental curve measured during the pre-operational test period at the PWR nuclear power plant KKS Stade was recalculated using the combination ADYPMO-FRETI. Good agreement between theoretical calculations and experimental results give an insight into the validity and efficiency of the underlying theoretical model and the applied retransformation method. (Auth.)

Seismic qualification of PWR plant auxiliary feedwater systems

International Nuclear Information System (INIS)

Lu, S.C.; Tsai, N.C.

1983-08-01

The NRC Standard Review Plan specifies that the auxiliary feedwater (AFW) system of a pressurized water reactor (PWR) is a safeguard system that functions in the event of a Safe Shutdown Earthquake (SSE) to remove the decay heat via the steam generator. Only recently licensed PWR plants have an AFW system designed to the current Standard Review Plan specifications. The NRC devised the Multiplant Action Plan C-14 in order to make a survey of the seismic capability of the AFW systems of operating PWR plants. The purpose of this survey is to enable the NRC to make decisions regarding the need of requiring the licensees to upgrade the AFW systems to an SSE level of seismic capability. To implement the first phase of the C-14 plan, the NRC issued a Generic Letter (GL) 81-14 to all operating PWR licensees requesting information on the seismic capability of their AFW systems. This report summarizes Lawrence Livermore National Laboratory's efforts to assist the NRC in evaluating the status of seismic qualification of the AFW systems in 40 PWR plants, by reviewing the licensees' responses to GL 81-14

Predicting the accumulated number of plugged tubes in a steam generator using statistical methodologies

International Nuclear Information System (INIS)

Ferng, Y.-M.; Fan, C.N.; Pei, B.S.; Li, H.-N.

2008-01-01

A steam generator (SG) plays a significant role not only with respect to the primary-to-secondary heat transfer but also as a fission product barrier to prevent the release of radionuclides. Tube plugging is an efficient way to avoid releasing radionuclides when SG tubes are severely degraded. However, this remedial action may cause the decrease of SG heat transfer capability, especially in transient or accident conditions. It is therefore crucial for the plant staff to understand the trend of plugged tubes for the SG operation and maintenance. Statistical methodologies are proposed in this paper to predict this trend. The accumulated numbers of SG plugged tubes versus the operation time are predicted using the Weibull and log-normal distributions, which correspond well with the plant measured data from a selected pressurized water reactor (PWR). With the help of these predictions, the accumulated number of SG plugged tubes can be reasonably extrapolated to the 40-year operation lifetime (or even longer than 40 years) of a PWR. This information can assist the plant policymakers to determine whether or when a SG must be replaced

Alternative method for lancing control of a steam generator in a PWR

International Nuclear Information System (INIS)

Garcia, F.

1996-01-01

This paper illustrates a methodology for flexible process sequencing using SFC to be applied in teleoperated robotics and remote systems for hazardous and disordered nuclear environments. In this approach SFC is used as a unified framework for representing both: process sequencing and transitions adaptation on a flexible application to the cleaning task of a steam generator tube pack of a pressurised water reactor by means of automatic operated water lancing control. With this approach adaptive control and supervision are instructed and implemented in parallel by exploiting the power of SFC to describe massive parallel problem solving tasks which is an alternative method to the typical installations generally equipped with a main-frame linked to a PLC based network necessary to solve the same task. In this approach SFC is used as a unified framework for representing both the process sequence and transitions adaptation on a flexible application to a supervision control task. (Author)

Parametric study for horizontal steam generator modelling

Energy Technology Data Exchange (ETDEWEB)

Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

1995-12-31

In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

Parametric study for horizontal steam generator modelling

Energy Technology Data Exchange (ETDEWEB)

Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

1996-12-31

In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

Experimental study of tube/support impact forces in multi-span PWR steam generator tubes

International Nuclear Information System (INIS)

Axisa, F.; Desseaux, A.; Gibert, R.J.

1984-12-01

The vibro-impact response of a straight part of a steam generator tube is investigated experimentally and using numerical simulation with the aim to relate tube overall dynamics with excitation and tube-support clearance. Configuration studied here corresponds to the tube being excited in only one direction at its first resonance presenting an antinode of vibration at the impacted support. Tests show namely that midspan displacement of tube is almost proportional to excitation level and clearance. Impact forces averaged over a cycle of vibration are almost proportional to excitation and poorly dependent on clearance. Results of numerical simulation are in fairly good agreement with test results

Steam generator arrangement

International Nuclear Information System (INIS)

Ssinegurski, E.

1981-01-01

A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

CRBRP steam-generator design evolution

International Nuclear Information System (INIS)

Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

1983-01-01

The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

Evaluation of piping heat transfer, piping flow regimes, and steam generator heat transfer for the Semiscale Mod-1 isothermal tests

International Nuclear Information System (INIS)

French, R.T.

1975-08-01

Selected experimental data pertinent to piping heat transfer, transient fluid flow regimes, and steam generator heat transfer obtained during the Semiscale Mod-1 isothermal blowdown test series (Test Series 1) are analyzed. The tests in this first test series were designed to provide counterparts to the LOFT nonnuclear experiments. The data from the Semiscale Mod-1 intact and broken loop piping are evaluated to determine the surface heat flux and average heat transfer coefficients effective during the blowdown transient and compared with well known heat transfer correlations used in the RELAP4 computer program. Flow regimes in horizontal pipe sections are calculated and compared with data obtained from horizontal and vertical densitometers and with an existing steady state flow map. Effects of steam generator heat transfer are evaluated quantitatively and qualitatively. The Semiscale Mod-1 data and the analysis presented in this report are valuable for evaluating the adequacy and improving the predictive capability of analytical models developed to predict system response to piping heat transfer, piping flow regimes, and steam generator heat transfer during a postulated loss-of-coolant accident (LOCA) in a pressurized water reactor (PWR). 16 references. (auth)

Wavelet network controller for nuclear steam generators

International Nuclear Information System (INIS)

Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

2005-01-01

Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

Stacouf: A new system for automatic processing of eddy current signal from steam generator testing of PWR power plants

International Nuclear Information System (INIS)

Ducreux, J.; Eyrolles, P.; Meylogan, T.

1990-01-01

A new system called STACOUF will be soon industrialized. The aim is to improve on-site signal processing for eddy testing of steam generators. Testing time, quality and productivity will be improved [fr

Vibration Analysis for Steam Dryer of APR1400 Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

2016-10-15

This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

Dynamic modelling of nuclear steam generators

International Nuclear Information System (INIS)

Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

1980-01-01

Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

Future development LMFBR-steam generators SNR2

International Nuclear Information System (INIS)

Essebaggers, J.; Pors, J.G.

1975-01-01

The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

French steam generator

International Nuclear Information System (INIS)

Remond, A.

1986-01-01

After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

Stress analysis of pressurized water reactor steam generator tube denting phenomena. Interim report

International Nuclear Information System (INIS)

Thomas, J.M.; Cipolla, R.C.; Ranjan, G.V.; Derbalian, G.

1978-07-01

In some Pressurized Water Reactor (PWR) steam generators, a corrosion product has formed on the carbon steel support plate in the crevice between the tube and support plate. The corrosion product occupies more volume than the original metal; the tube-to-support plate crevice volume is thus consumed with corrosion product, and further corrosive action results in a radially inward force on the tube and a radially outward force on the corroding support plate. This has resulted in indentation (''denting'') of the tube, accompanied by occasional cracking. Large in-plane deformation and cracking of support plates has also been observed in the most severely affected plants along with some serious side effects, such as deformation and cracking of inner row tube U-bends caused by support plate movement. Mechanical aspects of the tube denting phenomena have been studied using analytical models. The models used ranged from closed form analytical solutions to state-of-the-art numerical elastic-plastic computer program for moderate strains. It was found that tube dents, such as those observed in operating steam generators, are associated with yielding of both the tubes and support plates. Also studied were the stresses in tube U-bends caused by support plate flow slot deformation

Model studies of the vertical steam generator thermal-hydraulic characteristics

International Nuclear Information System (INIS)

Desyatun, V.F.; Moskvichev, V.F.; Ulasov, V.M.; Morozov, V.G.; Burkov, V.K.; Grebennikov, V.N.

1984-01-01

Results of investigations conducted to clarify the calculation technique and to test the workability of the main elements and units of the PGV-250 vertical steam generator of saturated steam are considered. The steam generating capacity of the plant is 1486 t/h, thermal power is 792 MW. Steam generation follows a multiple circulation scheme. The heat surface comprises 330-shields. The investigations are carried out with a model which reproduces all the main elements of the steam generator xcluding the economizer section. The flow rates of feed water, generated steam and coolant of the first circuit as well as temperature, pressure and humidity of the generated steam past the separator are determined. The average heat transfer factors of the heat surface are calculated on the base of the data obtained and a conclusion is drawn on the correctness of the thermohydraulic calculation technique used in development of the PGV-250 steam generator design. Temperature pulsations and heat surface steaming are not observed. The steam humidity at the outlet and steam capture into sinking tubes are within permissible values

LMR steam generator blowdown with RETRAN

International Nuclear Information System (INIS)

Wei, T.Y.C.

1985-01-01

One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

SCC of Alloy 600 in PWR steam generator tubes

International Nuclear Information System (INIS)

Pascali, R.; Buzzanca, G.; Quaglia, G.M.; Ronchetti, C.

1986-01-01

The studies reported in this paper concern the evaluation of Alloy 600 and 690 behaviour in chemical agressive conditions simulating the concentration film on heat exchanging tube. The corrosion tests have been performed to evidence the influence of metallurgical conditions and different heats. Various devices for reproducing dead areas and steam blanketing have been designed and tested, such as, umbrellas, rings, thin deposits, etc. A system to reproduce the S.G. areas with thick deposits has been designed successively and set up in a previous series of tests, in boiling water at 56 kg/cm/sup 2/, 270 0 C and heat flux 45 W/cm/sup 2/. Caustic SCC tests have been carried out in adiabatic conditions also using small autoclaves

Coupled simulation of steam line break accident

International Nuclear Information System (INIS)

Royer, E.; Raimond, E.; Caruge, D.

2000-01-01

The steam line break is a PWR type reactor design accident, which concerns coupled physical phenomena. To control these problems simulation are needed to define and validate the operating procedures. The benchmark OECD PWR MSLB (Main Steam Line Break) has been proposed by the OECD to validate the feasibility and the contribution of the multi-dimensional tools in the simulation of the core transients. First the benchmark OECD PWR MSLB is presented. Then the analysis of the three exercises (system with pinpoint kinetic, three-dimensional core and whole system with three-dimensional core) are discussed. (A.L.B.)

Research program plan: steam generators

International Nuclear Information System (INIS)

Muscara, J.; Serpan, C.Z. Jr.

1985-07-01

This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

Water box for steam generator

International Nuclear Information System (INIS)

Lecomte, Robert; Viaud, Michel.

1975-01-01

This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

Three-dimensional modeling of nuclear steam generator

International Nuclear Information System (INIS)

Bogdan, Z.; Afgan, N.

1985-01-01

In this paper mathematical model for steady-state simulation of thermodynamic and hydraulic behaviour of U-tube nuclear steam generator is described. The model predicts three-dimensional distribution of temperatures, pressures, steam qualities and velocities in the steam generator secondary loop. In this analysis homogeneous two phase flow model is utilized. Foe purpose of the computer implementation of the mathematical model, a special flow distribution code NUGEN was developed. Calculations are performed with the input data and geometrical characteristics related to the D-4 (westinghouse) model of U-tube nuclear steam generator built in Krsko, operating under 100% load conditions. Results are shown in diagrams giving spatial distribution of pertinent variables in the secondary loop. (author)

Mathematical modeling of control system for the experimental steam generator

Science.gov (United States)

Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

2016-03-01

A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

Development and application of an efficient method for performing modal analysis of steam generator tubes in nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Rhee, Huinam [Dept of Mechanical and Aerospace Engineering, Sunchon National University, Sunchon, 540-742 (Korea, Republic of); Boo, Myung-Hwan [Korea Hydro and Nuclear Power Company, Yuseong-Gu, Daejeon 305-343 (Korea, Republic of); Park, Chi-Yong [KEPCO Research Institute, Yuseong-Gu, Daejeon 305-380 (Korea, Republic of); Ryu, Ki-Wahn, E-mail: kwryu@chonbuk.ac.k [Department of Aerospace Engineering, Chonbuk National University, 664-14, Deogjin-Dong, Jeonju 561-756 (Korea, Republic of)

2010-10-15

A typical pressurized water reactor (PWR) steam generator has approximately 10,000 tubes. These tubes have different geometries, supporting conditions, and different material properties due to the non-uniform temperature distribution throughout the steam generator. Even though some tubes may have the same geometry and boundary conditions, the non-uniform distribution of coolant densities adjacent to the tubes causes them to have different added mass effects and dynamic characteristics. Therefore, for a reliable design of the steam generator, a separate modal analysis for each tube is necessary to perform the FIV (flow-induced vibration) analysis. However, the modal analysis of a tube including the finite element modeling is cumbersome and takes lots of time. And when a commercial finite element code is used, interfacing the modal analysis result, such as natural frequencies and mode shapes, with the FIV analysis procedure requires an additional significant amount of time and can possibly incur inadvertent error due to the complexity of data processing. It is therefore impossible to perform the complete FIV analysis for ten thousands of tubes when designing or maintaining a steam generator although it is necessary. Rather, to verify the safe design against the FIV, only a couple of tubes are chosen based on engineering judgment or past experience. In this paper, a computer program, PIAT-MODE, was developed which is able to perform modal analysis of all tubes of a PWR steam generator in a very efficient way. The geometries and boundary conditions of every tube were incorporated into PIAT-MODE using appropriate mathematical formulae. Material property data including the added mass effect was also included in the program. Once a specific tube is selected, the program automatically constructs the finite element model and generates the modal data very quickly. Therefore, modal analysis can be performed for every single tube in a straight way. When PIAT-MODE is coupled

Steam generator tube fitness-for-service guidelines

International Nuclear Information System (INIS)

Gorman, J.A.; Harris, J.E.; Lowenstein, D.B.

1995-07-01

The objectives of this project were to characterize defect mechanisms which could affect the integrity of steam generator tubes, to review and critique state-of-the-art Canadian and international steam generator tube fitness-for-service criteria and guidelines, and to obtain recommendations for criteria that could be used to assess fitness-for service guidelines for steam generator tubes containing defects in Canadian power plant service. Degradation mechanisms, that could affect CANDU steam generator tubes in Canada, have been characterized. The design standards and safety criteria that apply to steam generator tubing in nuclear power plant service in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA have been reviewed and described. The fitness-for-service guidelines used for a variety of specific defect types in Canada and internationally have been evaluated and described in detail in order to highlight the considerations involved in developing such defect specific guidelines. Existing procedures for defect assessment and disposition have been identified, including inspection and examination practices. The approaches used in Canada and in Belgium, France, Japan, Spain, Sweden, and the USA for fitness-for-service guidelines were compared and contrasted for a variety of defect mechanisms. The strengths and weaknesses of the various approaches have been assessed. The report presents recommendations on approaches that may be adopted in the development of fitness-for-service guidelines for use in the dispositioning of steam generator tubing defects in Canada. (author). 175 refs., 2 tabs., 28 figs

The deformation of zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-01-01

The deformation behaviour is reported of specimens of Zircaloy PWR fuel cladding when directly heated in flowing steam. The range of internal pressures studied was 0.69-2.07 MPa; this extended earlier studies using higher pressures. The specimens were ramped and then held at a steady test temperature until rupture or until 600 seconds had elapsed. Under these conditions it was found that extended deformation occurred with pressures down to 1 MPa at temperatures up to 900 deg C. At lower pressures and higher temperatures there was no large extended deformation; this is believed to result from the effects of oxidation

Application of modeling to local chemistry in PWR steam generators

International Nuclear Information System (INIS)

Fauchon, C.; Millett, P.J.; Ollar, P.

1998-01-01

Localized corrosion of the SG tubes and other components is due to the presence of an aggressive environment in local crevices and occluded regions. In crevices and on vertical and horizontal tube surfaces, corrosion products and particulate matter can accumulate in the form of porous deposits. The SG water contains impurities at extremely low levels (ppb). Low levels of non-volatile impurities, however, can be efficiently concentrated in crevices and sludge piles by a thermal hydraulic mechanism. The temperature gradient across the SG tube coupled with local flow starvation, produces local boiling in the sludge and crevices. Since mass transfer processes are inhibited in these geometries, the residual liquid becomes enriched in many of the species present in the SG water. The resulting concentrated solutions have been shown to be aggressive and can corrode the SG materials. This corrosion may occur under various conditions which result in different types of attack such as pitting, stress corrosion cracking, wastage and denting. A major goal of EPRI's research program has been the development of models of the concentration process and the resulting chemistry. An improved understanding should eventually allow utilities to reduce or eliminate the corrosion by the appropriate manipulation of the steam generator water chemistry and or crevice conditions. The application of these models to experimental data obtained for prototypical SG tube support crevices is described in this paper. The models adequately describe the key features of the experimental data allowing extrapolations to be made to plant conditions. (author)

Modeling and Simulation of U-tube Steam Generator

Science.gov (United States)

Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

2018-03-01

The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

Wastage of Steam Generator Tubes by Sodium-Water Reaction

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

2010-01-01

The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

Steam turbines for PWR stations

International Nuclear Information System (INIS)

Muscroft, J.

1989-01-01

The thermodynamic cycle requirements and mechanical design features applying to modern GEC 3000 rev/min steam turbines for pressurised water reactor power stations are reviewed. The most recent developments include machines of 630 MW and 985 MW output which are currently under construction. The importance of service experience with nuclear wet steam turbines associated with a variety of types of water cooled reactor and its relevance to the design of modern 3000 rev/min turbines for pressurised water reactor applications is emphasised. (author)

Steam generator leak detection using acoustic method

International Nuclear Information System (INIS)

Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

1982-05-01

The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

Operating experience with PWR in the FRG (Federal Republic of Germany)

International Nuclear Information System (INIS)

Cramer, H.

1980-01-01

Operating experiences with PWR's in the Federal Republic of Germany has been exclusively with KWU turnkey power plants with U tube steam generators. Such experience started with the 345 MW Obrigheim plant in 1968 and includes the 670 MW Stade plant, the 1200/1300 MW Biblis plants, The 900 MW Neckarwestheim and the 1300 MW Unterweser plants. (E.G.) [pt

Mathematical modeling of control system for the experimental steam generator

Directory of Open Access Journals (Sweden)

Podlasek Szymon

2016-01-01

Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

Embalse steam generators - status in 2009

International Nuclear Information System (INIS)

Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

2009-01-01

The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

Mechanical design of a sodium heated steam generator

International Nuclear Information System (INIS)

Chetal, S.C.

1975-01-01

FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

Consolidated nuclear steam generator

International Nuclear Information System (INIS)

Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

1978-01-01

An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

Steam generator replacement in Bruce A Unit 1 and Unit 2

International Nuclear Information System (INIS)

Hart, R.S.

2006-01-01

The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1