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Sample records for pt-modified wc surfaces

  1. Pt-modified molybdenum carbide for the hydrogen evolution reaction: From model surfaces to powder electrocatalysts

    Science.gov (United States)

    Kelly, Thomas G.; Lee, Kevin X.; Chen, Jingguang G.

    2014-12-01

    This work explores the opportunity to substantially reduce the cost of hydrogen evolution reaction (HER) electrocatalysts by supporting one monolayer (ML) of platinum (Pt) on low-cost molybdenum carbide (Mo2C) substrate. These efforts were primarily directed towards scaling a thin-film catalyst to high surface area particles. Electrochemical experiments investigated single-phase Mo2C thin films modified by different coverages of Pt for the HER. The ML Pt-Mo2C thin film showed Pt-like HER activity while displaying excellent stability under HER conditions. The promising results on thin films were then extended to more practical powder catalysts. Samples of various Pt loadings on Mo2C powders were synthesized using the co-impregnation method and were evaluated for HER activity. The ability to successfully link electrochemical activity on thin films and powder catalysts was thus demonstrated.

  2. Effects of WC particle size on the wear resistance of laser surface alloyed medium carbon steel

    Science.gov (United States)

    Tong, Xin; Li, Fu-hai; Kuang, Min; Ma, Wen-you; Chen, Xing-chi; Liu, Min

    2012-01-01

    The CO2 laser surface alloying technique was used to form wear resistance layers on medium carbon steel with a kind of spherical WC powder. The effects of WC particle size on the abrasive wear resistance were thoroughly investigated. The results indicate that the laser alloyed layer is characterized by dendritic primary phase and ledeburite microstructure, consisting of austenite, martensite and carbides of Fe3W3C, W2C and WC. The laser surface alloying with WC powder could improve the abrasive wear resistance of the medium carbon steel by over 63%. The factors such as the hardness, the amount and the distribution of WC particle determined the laser alloyed samples' wear resistance, and the laser alloyed sample with WC powder of 88-100 μm diameter presented the best wear resistance in this study. Furthermore, the wear resistance mechanisms of the laser alloyed layers were also explored.

  3. Microstructure of Ni / WC Surface Composite Layer on Gray Iron Substrate

    Institute of Scientific and Technical Information of China (English)

    YANG Guirong; SONG Wenming; MA Ying; LU Jinjun; HAO Yuan; LI Yuandong; WANG Haitang

    2011-01-01

    The surface infiltrated composite (Ni/WC) layers on gray iron substrate were fabricated through a vacuum infiltration casting technique (VICT) using Ni-based composite powder with different WC particles content as raw materials.The microstructures of surface infiltrated composite layer,the interface structures between surface composite layer and the substrate,the changes of macro-hardness with the increasing of WC content and the micro-hardness distribution are investigated.The infiltrated composite layer includes a surface composite layer and a transition layer,and the thickness of the transition layer decreases with the increasing content of WC.The thickness of transition layer with 20%WC content in the surface infiltrated composite layer was 170 μrn which was the thickest for all transition layers with different WC content.The surface composite layer was mainly composed of WC,W2C,FeB and NiB,along with Ni-Cr-Fe,Ni (Cr) solid solution,Ni (Si) solid solution and Ni (Fe) solid solution.The transition layer was composed of Ni (Cr) solid solution,Ni (Fe) solid solution,Ni (Si) solid solution,Fe (Ni) solid solution and eutectic.The surface macrohardness and micro-hardness of the infiltrated layer had been evaluated.The macro-hardness of the surface composite layer decreases with the WC content increasing,and the average macro-hardness is HRC60.The distribution of micro-hardness presents gradient change.The average micro-hardness of the infiltrated layer is about HV 1000.

  4. Wear behavior of Ni/WC surface-infiltrated composite coating on copper substrate

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Gui-rong; Ma, Ying; Hao, Yuan [Lanzhou University of Technology, Gansu (China). State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals; Song, Wen-ming [Lanzhou University of Technology, Gansu (China). State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals; Lanzhou Petroleum Machinery Institute, Gansu (China); Li, Jian [Wuhan Research Institute of Materials Protection (China); Lu, Jin-jun [Chinese Academy of Sciences, Lanzhou, Gansu (China). State Key Laboratory of Solid Lubrication

    2016-01-15

    Ni/WC surface-infiltrated composite coating was fabricated on copper alloy substrate through vacuum infiltration casting using Ni-based alloying powder and with different WC particle contents as raw materials. The wear behavior of Ni/WC surface-infiltrated composite coating was investigated using a block-on-ring tester at different loads and sliding speeds at room temperature. Results show that the wear rate of Ni/WC surface-infiltrated composite coating decreased to approximately one-sixth of the wear rate of the Ni-based alloy infiltrated coating. This phenomenon resulted from the supporting function of WC particles under varying loads applied on the specimen surface and the antifriction effect of the transformation layer. Wear rate was reduced by the Ni/WC-infiltrated composite coating with increasing load, especially when the load exceeded 100 N. The friction coefficient decreased with increasing sliding speed for all infiltrated coatings at any load condition. The reduction in the friction coefficient at high sliding speed was larger than that at low sliding speed with increasing load. The wear mechanism was dominated by oxidation under all experimental conditions and accompanied by adhesion and abrasion mechanisms at high load and high sliding speed.

  5. Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite

    OpenAIRE

    Zhang Peng; Zeng Shaolian; Zhang Zhiguo

    2013-01-01

    In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry (EDS), electron probe microanalysis (EPMA), scanning electron microscope (SEM) and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle...

  6. Synthesis of High Surface Area and Well Crystallized Mesoporous WC at Low Temperature with a Pore Structure Collapsed Replication Route

    Institute of Scientific and Technical Information of China (English)

    LI Hua; SHI Jianlin; CHEN Hangrong; ZHANG Lingxia; LI Lei

    2011-01-01

    An approach named "pore structure collapsed replication route" has been developed to prepare mesoporous WC materials with a high surface area (105 m2/g) and crystallized framework at a temperature as low as 700 ℃. The XRD, TEM, EDS, and BET characterizations were conducted to analyze the effects of the synthesis parameters and the template types on the structure of mesoporous WC. The compaction on the templates is the key to form mesoporous structure of WC while the templates help to control the size of crystalline. At a content of 7 wt% for the precursor of WC, the mesoporous WC could be formed with well ordered structure.

  7. Nanoparticles of WC-Co, WC, Co and Cu of relevance for traffic wear particles - Particle stability and reactivity in synthetic surface water and influence of humic matter.

    Science.gov (United States)

    Hedberg, Yolanda S; Hedberg, Jonas F; Isaksson, Sara; Mei, Nanxuan; Blomberg, Eva; Wold, Susanna; Odnevall Wallinder, Inger

    2017-02-11

    Studded tyres made of tungsten carbide cobalt (WC-Co) are in the Northern countries commonly used during the winter time. Tungsten (W)-containing nano- and micron-sized particles have been detected close to busy roads in several European countries. Other typical traffic wear particles consist of copper (Cu). The aims of this study were to investigate particle stability and transformation/dissolution properties of nanoparticles (NPs) of WC-Co compared with NPs of tungsten carbide (WC), cobalt (Co), and Cu. Their physicochemical characteristics (primarily surface oxide and charge) are compared with their extent of sedimentation and metal release in synthetic surface water (SW) with and without two different model organic molecules, 2,3- and 3,4-dihydroxybenzoic acid (DHBA) mimicking certain sorption sites of humic substances, for time periods up to 22 days. The WC-Co NPs possessed a higher electrochemical and chemical reactivity in SW with and without DHBA molecules as compared with NPs of WC, Co, and Cu. Co was completely released from the WC-Co NPs within a few hours of exposure, although it remained adsorbed/bonded to the particle surface and enabled the adsorption of negatively charged DHBA molecules, in contrast with the WC NPs (no adsorption of DHBA). The DHBA molecules were found to rapidly adsorb on the Co and Cu NPs. The sedimentation of the WC and WC-Co NPs was not influenced by the presence of the 2,3- or 3,4-DHBA molecules. A slight influence (slower sedimentation) was observed for the Co NPs, and a strong influence (slower sedimentation) was observed for the Cu NPs in SW with 2,3-DHBA compared with SW alone. The extent of metal release increased in the order: WC < Cu < Co < WC-Co NPs. All NPs released more than 1 wt-% of their metal total mass. The release from the Cu NPs was most influenced by the presence of DHBA molecules.

  8. 35CrMo steel surface by laser cladding Fe-based WC composite coating performance analysis

    Science.gov (United States)

    Zhou, Houming; Zhang, Haomin; Qin, Hengfeng

    2014-12-01

    The laser cladding technique in 35CrMo steel substrate prepared with different dosage under WC iron-based alloy cladding.Research the effects of different cladding WC addition on surface morphology, microstructure, microhardness and wear properties. The results show that 5% and 10% WC added amount of the surface quality of the cladding layer is preferably 15 % and 25 % of the volume of the WC surface of the cladding layer with varying degrees of cracks and pores, WC adding cladding layer can significantly improve the hardness. Through analysis we draw the conculation that,with 10% WC addition of iron-based alloy cladding the microhardness is 4.2 times the substrate , the relative wear resistance increased 4.1 than the substrate , enabling optimum cladding friction and wear properties.

  9. Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

    CSIR Research Space (South Africa)

    Nath, S

    2012-03-01

    Full Text Available In the present study, laser surfac ealloying of aluminium with WC + Co + NiCr (in the ratio of 70:15:15) has been conducted using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 0.003 m), with the output power ranging from 3 to 3.5 k...

  10. Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

    CSIR Research Space (South Africa)

    Nath, S

    2012-03-01

    Full Text Available In the present study, laser surface alloying of aluminium with WC + Co + NiCr (in the ratio of 70:15:15) has been conducted using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 0.003 m), with the output power ranging from 3 to 3.5 k...

  11. Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2013-11-01

    Full Text Available In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry (EDS, electron probe microanalysis (EPMA, scanning electron microscope (SEM and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle volumetric fraction of ~38%. During solidification, interface reaction takes place between WC-Co particles and high chromium cast iron. Melting and dissolving of prefabricated particles are also found, suggesting that local Co melting and diffusion play an important role in promoting interface metallurgical bonding. The composite layer is composed of ferrite and a series of carbides, such as (Cr, W, Fe23C6, WC, W2C, M6C and M12C. The inhomogeneous hardness in the obtained composite material shows a gradient decrease from the particle reinforced metal matrix composite layer to the matrix layer. The maximum hardness of 86.3 HRA (69.5 HRC is obtained on the particle reinforced surface, strongly indicating that the composite can be used as wear resistant material.

  12. The Effectof Insert of WC Powder on the Surface Hardening of Non Magnetic Foundry Materials

    OpenAIRE

    Ike, Hiroyuki; Shobuzawa, Yoshiyuki; Goto, Shoji; Aso, Setsuo; Konishi, Nobuo

    2002-01-01

    Non magnetic foundry materials such as the austenitic stainless cast steel had not been used for abrasion resistant materials, because their hardnesses were very low. Usually, ceramics, cermets and cemented carbides are used for the abrasion resistant materials even though they are expensive compared with foundry materials. In this study, WC powder were inserted by using the austenitic stainless cast steel (JIS SCS13A) and the austenitic cast iron (JIS FCA-NiCr202) for producing surface ha...

  13. Chemical pretreatments at surface of WC-6% Co for diamond coatings

    Institute of Scientific and Technical Information of China (English)

    刘沙; 易丹青; 余志明; 卢斌; 王建华

    2002-01-01

    The WC-6%Co(mass fraction) substrate surfaces were chemically pretreated with the two-step etching method, using Murakami reagent for 3~7min, and then an φ(HNO3)∶φ(HCl)=4∶1 solution for 1~15min. Diamond films were deposited on the substrates by a hot-filament chemical vapor deposition reactor. The results show that the Co content of the substrate surfaces can be reduced from 6% to 0.12% within the etching depth of 5~10μm, the surface roughness of the substrates is increased up to Ra=1.0μm, as well as the substrates hardness is decreased from HRA 89.5 to HRA 84.2 after the two-step etching. A slight preference towards {111} orientation can be observed from the XRD patterns and SEM micrograph of diamond film on WC-6%Co sample. The morphology of small rice-like ballas diamond was observed on the WC-6%Co substrates. A typical Raman spectrum with a sharp peak at 1332cm-1 for the diamond film indicates that the deposited films are good-quality polycrystalline diamond. The indentation testing shows that the adhesion between diamond film and the substrate after HF CVD deposition is good.

  14. Study on single step solid state synthesis of WC@C nanocomposite and electrochemical stability of synthesized WC@C & Pt/WC@C for alcohol oxidation (methanol/ethanol)

    Energy Technology Data Exchange (ETDEWEB)

    Singla, Gourav, E-mail: gsinghla@gmail.com; Singh, K., E-mail: kusingh@thapar.edu; Pandey, O.P., E-mail: oppandey@thapar.edu

    2016-04-25

    WC@C nano composite was prepared by a single step solid–state reaction through in situ reduction and carburization of WO{sub 3} in the presence of Mg and activated charcoal. The XRD results and thermodynamics analysis showed that the optimization of reaction temperature facilitates the reduction as well as carburization of tungsten oxide(s) at different reaction temperature. Thermogravimetric analysis of the product was done to assess the thermal stability in air. The Raman spectroscopy was used to find out the nature (amorphous/graphitic) of carbon in the obtained phase. The N{sub 2} adsorption–desorption measurement showed a narrow pore size distribution from 3 to 4 nm with BET surface area of up to 522.5 m{sup 2}/g. TEM/HRTEM images confirmed formation of the WC nano particles with spherical morphology. Electrochemical stability of pure and platinized carbide sample (Pt/WC) has been investigated using cyclic voltammetry in acidic media for alcohol (methanol and ethanol) oxidation. - Highlights: • Tungsten carbide nano powder was synthesized using charcoal as carbon source. • Formation of WC occurs through the formation of lower tungsten oxide. • CO{sub 2}/CO ratio effect the formation of WC. • Mesoporous tungsten carbide with surface areas 522.5 m{sup 2}/g obtained by using charcoal. • Pt modified WC powder showed higher electrochemical stability.

  15. Experimental investigation of surface quality in ultrasonic machining of WC-Co composites through Taguchi method

    Directory of Open Access Journals (Sweden)

    B. S. Pabla

    2016-08-01

    Full Text Available In manufacturing industries, the demand of WC-Co composite is flourishing because of the distinctive characteristics it offers such as: toughness (with hardness, good dimensional stability, higher mechanical strength etc. However, the difficulties in its machining restrict the application and competitiveness of this material. The current article has been targeted at evaluation of the effect of process conditions (varying power rating, cobalt content, tool material, part thickness, tool geometry, and size of abrasive particle on surface roughness in ultrasonic drilling of WC-Co composite. Results showed that abrasive grit size is most influential factor. From the microstructure analysis, the mode of material deformation has been observed and the parameters, i.e. work material properties, grit size, and power rating was revealed as the most crucial for the deformation mode.

  16. Laser surface treatment of magnesium alloy with WC and TiC powders using HPDL

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-06-01

    Full Text Available Purpose: The aim of this work was to improve the surface layer cast magnesium alloy EN-MCMgAl6Zn1 by laser surface treatment. The purpose of this work was also to determine the laser treatment parameter.Design/methodology/approach: The laser treatment of an EN-MCMgAl6Zn1 magnesium alloy with alloying WC and also TiC powders was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examinated using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer was also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer with both TiC and WC particles was significantly improved as compared to alloy without laser treatment.Research limitations/implications: In this research two powders (WC and TiC were used with the particle size over 5µm This investigation presents different speed rates feed by one process laser power.Practical implications: The results obtained in this investigation were promising to compared other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd:YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten carbide and titanium carbide.

  17. CHEMICAL PRETREATMENTS OF THE SURFACE OF WC-15wt%Co WITH DIAMOND COATINGS

    Institute of Scientific and Technical Information of China (English)

    S. Liu; Z.M. Yu; D.Q. Yi; Y.X. Li

    2001-01-01

    Diamond films were deposited on the cemented carbide WC-15%Co substrates by a hot-filament chemical vapor deposition reactor. The substrate surfaces were chemically pretreated by the following two-step etching method: first using Murakami reagent for 1-3min, and second an HNO3:HCl=1:1 solution for 10-40min. It is indicated that the Co content of the substrate surfaces could be reduced from 15% to 0.81-6.04% within the etching depth of 5-10μm, the surface roughness of the substrates was increased up to Ra=1.0μm, and the substrates hardness was decreased from 89.0 HRA to 83.0HRA after the two-step etching. It is observed that the morphologies of the diamond films on the WC-15%Co substrates emerge in various shapes. The indentation testing shows that the good adhesion between diamond film and the substrate after HF CVD deposition could be obtained.

  18. The Effects of Particle Size on the Surface Properties of an HVOF Coating of WC-Co

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Tong Yul; Yoon, Jae Hong; Yoon, Sang Hwan; Joo, Yun Kon [Changwon National University, Changwon (Korea, Republic of); Choi, Won Ho; Son, Young Bok [Xinix Metallizing Co., Ltd, Gyungnam (Korea, Republic of)

    2017-04-15

    The effects of particle size on the surface properties of HVOF spray coating were studied to improve of the durability of metal components. Micro and nano sized WC-12Co powders were coated on the surface of Inconel718, and the effects of particle size on surface properties were studied. Surface hardness was reduced when the particle sizes of the powder were decreased, because the larger specific surface area of the smaller particles caused greater heat absorption and decomposition of the hard WC to less hard W{sub 2}C and graphite. Porosity was increased by decreasing the particle size, because the larger specific surface area of the smaller particles caused a greater decomposition of WC to W{sub 2}C and free carbon. The free carbon formed carbon oxide gases which created the porous surface. The friction coefficient was reduced by decreasing the particle size because the larger specific surface area of the smaller particles produced more free carbon free Co and Co oxide which acted as solid lubricants. The friction coefficient increased when the surface temperature was increased from 25 to 500 ℃, due to local cold welding. To improve the durability of metal mechanical components, WC-Co coating with the proper particle size is recommended.

  19. Modelling and experimental investigation of process parameters in WEDM of WC-5.3 % Co using response surface methodology

    Directory of Open Access Journals (Sweden)

    K. Jangra

    2012-11-01

    Full Text Available Tungsten carbide-cobalt (WC-Co composite is a difficult-to-machine material owing to its excellent strength and hardness at elevated temperature. Wire electrical discharge machining (WEDM is a best alternative for machining of WC-Co composite into intricate and complex shapes. Efficient machining of WC-Co composite on WEDM is a challenging task since it involves large numbers of parameters. Therefore, in present work, experimental investigation has been carried out to determine the influence of important WEDM parameters on machining performance of WC-Co composite. Response surface methodology, which is a collection of mathematical and experimental techniques, was utilised to obtain the experimental data. Using face-centered central composite design, experiments were conducted to investigate and correlate the four input parameters: pulse-on time, pulse-off time, servo voltage and wire feed for three output performance characteristics – cutting speed (CS, surface roughness (SR and radial overcut (RoC. Using analysis of variance on experimental data, quadratic vs. two-factor interaction (2FI models have been suggested for CS and RoC while two-factor interaction (2FI has been proposed for SR. Using these mathematical models, optimal parameters can be determined easily for desired performance characteristics, and hence a trade-off can be made among different performance characteristics.

  20. WC/Co composite surface structure and nano graphite precipitate induced by high current pulsed electron beam irradiation

    Science.gov (United States)

    Hao, S. Z.; Zhang, Y.; Xu, Y.; Gey, N.; Grosdidier, T.; Dong, C.

    2013-11-01

    High current pulsed electron beam (HCPEB) irradiation was conducted on a WC-6% Co hard alloy with accelerating voltage of 27 kV and pulse duration of 2.5 μs. The surface phase structure was examined by using glancing-angle X-ray diffraction (GAXRD), scanning electron microscope (SEM) and high resolution transmission electron microscope (HRTEM) methods. The surface tribological properties were measured. It was found that after 20 pulses of HCPEB irradiation, the surface structure of WC/Co hard alloy was modified dramatically and composed of a mixture of nano-grained WC1-x, Co3W9C4, Co3W3C phases and graphite precipitate domains ˜50 nm. The friction coefficient of modified surface decreased to ˜0.38 from 0.6 of the initial state, and the wear rate reduced from 8.4 × 10-5 mm3/min to 6.3 × 10-6 mm3/min, showing a significant self-lubricating effect.

  1. Ti-WC nanocrystalline coating formed by surface mechanical attrition treatment process on 316L stainless steel.

    Science.gov (United States)

    Aliofkhazraei, M; Rouhaghdam, A Sabour; Ghobadi, E

    2011-10-01

    Nanocrystalline coatings were performed on the surface of 316L stainless steel plates mechanically with a mixture of Ti and WC powders under vacuum conditions. The targets were replaced in the end of the high energy milling rig, while Ti-WC mixture was milled as usual. It is shown that the coatings are nanocrystalline in nature with narrow distribution of average size of nanocrystallites. X-ray diffraction and scanning electron microscopy (with energy-dispersive spectrometer) revealed that the top layer of the coatings is uniform. Microhardness, roughness and primary corrosion tests (tafel tests) proved enhancement of coated samples with respect to raw materials. Transmission electron microscope image of deformed surface confirmed surrounding of nanoparticles by dislocation loops after plastic deformation.

  2. Fundamentals of grinding : surface conditions of ground WC-Co systems

    NARCIS (Netherlands)

    Hegeman, JBJW; De Hosson, JTM; Shulepov, SY; Lousberg, N; de With, G; Brebbia, CA; Kenny, JM

    1999-01-01

    This paper concentrates on the fundamentals of grinding of inorganic materials. A statistical grinding model was developed based on the topography of the grinding wheel. The results of the model are compared with the results of grinding experiments on WC-Co hardmetals. The calculated profiles and me

  3. Kinetics and thermodynamics of H2O dissociation and CO oxidation on the Pt/WC (0001) surface: A density functional theory study

    Science.gov (United States)

    Liang, Yuanyuan; Chen, Litao; Ma, Chun'an

    2017-02-01

    Adsorptions of H2O and CO on the Pt/WC(0001) [pseudomorphic platinum monolayer on WC(0001)] surface have been studied with periodical slab model by PW91 approach of GGA within the framework of density functional theory (DFT). The reaction pathways and mechanisms of H2O dissociation and CO oxidation are also investigated. For a comparison, similar calculation scheme are performed on the Pt (111) surface as well. The adsorption energies of H2O and CO on both concerned surfaces suggest that H2O binds preferentially on the Pt/WC (0001) surface, while CO prefers the metal surface Pt (111), agreeing well with the experimental observation that the tungsten carbides based material is less susceptible to CO poisoning than platinum. The activation energies for the stepwise H2O dehydrogenation reaction show that the progress of H2O dissociation is similar on the two surfaces; and coincidentally the oxidation of CO by surface hydroxyl is much more likely to occur than that by surface oxygen which comes up with the H2O dissociation. Although the activation barrier of H2O dissociation on the Pt/WC (0001) is similar to that on Pt (111), the key oxidant OH specials which play a key role in turning over surface carbon monoxide to carbon dioxide prefer the Pt/WC(0001) surface, and the improved CO oxidation reaction progress confirms that the Pt/WC surface is more CO-tolerant than the pure Pt. According to the electronic structure analysis we find that the increased CO tolerance is ascribed to the downshift of Pt d-band center because of the charge transfer from WC support to the coating surface.

  4. A study of thermal spray coated surface with nano composite powder of CNT+WC14C0

    Science.gov (United States)

    Balan, K. N.; Valarmathi, T. N.; Nuttaki, Akhil; Sai Vivek Reddy, Arani; Sai Srinivas, Jammalamadaka K. M. K.; Nathanael, M. Antony

    2016-09-01

    Coatings obtained from thermal spray process are being developed for wide varieties of applications in aerospace and automotive industries. To enhance the wear resistance in the YAWING in wind mills, a new study is required to find out and analyze the surface properties of the surface of Yawing. In this study to enhance the surface properties, a new nano composite powder has been developed and coated on SS304. To synthesis of CNT+WC14Co, initially a binder material of 0.5% Poly Vinyl alcohol solution was prepared and made use as a binder between CNT and WC14Co particles. The synthesized nano composite powder is coated over SS304 samples as per Taguchi design of experiments by Detonation gun coating technique. The coated samples are undergone the tests of micro hardness and Surface roughness. It was found that a significant improvement in micro hardness and there is no significant improvement in surface finish. The best combination of input parameters is obtained through Taguchi method and untried combination's results also have been predicted through Taguchi method. Response surface methodology (RSM) is used to develop a mathematical model.

  5. Structure-property-correlation in laser surface alloyed AISI 304 stainless steel with WC + Ni + NiCr

    Energy Technology Data Exchange (ETDEWEB)

    Anandan, S. [Dept. of Met. and Mat. Engg., Indian Institute of Technology, Kharagpur 721302 (India); Pityana, Sisa [National Laser Centre, Council of Scientific and Industrial Research, Pretoria (South Africa); Dutta Majumdar, J., E-mail: jyotsna@metal.iitkgp.ernet.in [Dept. of Met. and Mat. Engg., Indian Institute of Technology, Kharagpur 721302 (India)

    2012-02-28

    Highlights: Black-Right-Pointing-Pointer Optimization of process parameters for development of WC dispersed composite with Ni + NiCr as binder. Black-Right-Pointing-Pointer Development of fine grained {gamma}-stainless steel with the dispersion of very fine carbides (WC, W{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6}). Black-Right-Pointing-Pointer A significantly improved microhardness of the top surface (to 700-1350 VHN) as compared to as-received matrix (220 VHN) and its correlation with microstructures. Black-Right-Pointing-Pointer Detailed microstructural evolution of the alloyed zone and its correlation with process parameters. Black-Right-Pointing-Pointer Graded hardness distribution is achieved when lased with a low scan speed. - Abstract: The present study concerns a detailed investigation of the characteristics and properties of the alloyed zone formed in laser surface alloyed AISI 304 stainless steel with WC + Ni + NiCr (in the ratio of 70:15:15). Laser surface alloying has been carried out using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 4 mm), with the output power ranging from 1 to 3 kW and scan speed from 0.005 m/s to 0.1 m/s by simultaneous feeding of precursor powder (at a flow rate of 20 mg/s) and using Ar shroud at a gas flow rate of 5 l/min. The effect of laser power and scan speed on the characteristics of the surface alloyed layer (microstructures, phases and composition) and property (microhardness) have been investigated in details. Laser surface alloying leads to development of fine grained {gamma}-stainless steel with the dispersion of WC, W{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6}. The microhardness of the alloyed zone is significantly improved to a maximum value of 1350 VHN as compared to 220 VHN of as-received {gamma}-stainless steel. The optimum parameters for laser processing were derived.

  6. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    Directory of Open Access Journals (Sweden)

    Hui Gon Chun

    2015-01-01

    Full Text Available High-velocity oxygen-fuel (HVOF thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. The graphite and excessively sprayed oxygen formed carbon oxide gases, and these gases formed porous coating by evolution of the gases. The surface properties were improved by HVOF coating and were improved further by CO2 laser heat treatment (LH. Wear resistance of In718 surface was improved by coating and LH at 25°C and an elevated temperature of 450°C, resulting in reduction of wear trace traces, and was further improved by LH of the coating in reducing wear depth. Corrosion resistance due to coating in sea water was improved by LH. HVOF coating of WC-metal powder on a metal surface and a LH of the coating were highly recommended for the improvement of In718 surface properties, the friction behavior, and wear resistance.

  7. In-situ investigation of laser surface modifications of WC-Co hard metals inside a scanning electron microscope

    Science.gov (United States)

    Mueller, H.; Wetzig, K.; Schultrich, B.; Pompe, Wolfgang; Chapliev, N. I.; Konov, Vitaly I.; Pimenov, S. M.; Prokhorov, Alexander M.

    1989-05-01

    The investigation of laser interaction with solid surfaces and of the resulting mechanism of surface modification are of technical interest to optimize technological processes, and they are also of fundamental scientific importance. Most instructive indormation is available with the ail of the in-situ techniques. For instance, measuring of the photon emission of the irradiated surface ane the plasma torch (if it is produced) simultaneously to laser action, makes it possible to gain a global characterization of the laser-solid interaction. In order to obtain additional information about surface and structure modifications in microscopic detail , a laser and scanning electron microscope were combined in to a tandem equipment (LASEM). Inside this eqiipment the microscopic observation is carried out directly at the laser irradiated area without any displacement of the sample. In this way, the stepwise development of surface modification during multipulse irradiation is visible in microscopic details and much more reliable information about the surface modification process is obtainable in comparison to an external laser irradiation. Such kind of equipments were realized simultaneously and independently in the Institut of General Physics (Moscow) and the Central Institute of Solid State Physics and Material Research (Dresden) using a CO2 and a LTd-glass-laser, respectively. In the following the advantages and possibilities of a LASEM shall be demonstrated by some selected investigations of WC-CO hardmeta. The results were obtained in collaboration by both groups with the aid of the pulsed CO2-laser. The TEA CO2 laser was transmitted through a ZnSe-window into the sample chamber of the SEM and focused ofAo tfte sample surface. It was operated in TEM - oo mode with a repetition rate of about 1 pulse per second. A peak power density of about 160 MW/cm2 was achieved in front of the sample surface.

  8. ELECTROCHEMICAL OXIDATION OF ETHYLENE AT PANI/Pt AND Ag/PANI/Pt MODIFIED ELECTRODES

    Directory of Open Access Journals (Sweden)

    Lenys Fernández

    Full Text Available The electrochemical behavior of ethylene on PANI/Pt and Ag/PANI/Pt modified electrodes was investigated in different media. Morphology of the deposits of PANI were observed by SEM analysis, complemented by the EDX techniques to obtain the Ag composition that shows that Ag is deposited in the polymeric matrix which covered the whole platinum surface. The electrodic system comprising Ag/PANI/ Pt electrode exhibited a more important electrocatalytic response for ethylene oxidation in neutral solutions than the PAN/Pt and Pt electrodes at 20 ºC.The results suggest that the oxidation of ethylene on Ag/PANI/Pt electrode is limited by adsorption-controlled reaction while the oxidation at PANI/Pt is mass transport-limited.

  9. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  10. WC含量对CuZnAl表面Ni-P-WC复合镀层耐磨性的影响%Effect of WC content on wear properties of electrolees Ni-P-WC composite coating on surface of CuZnAl alloy

    Institute of Scientific and Technical Information of China (English)

    刘爱莲; 毛楠楠; 徐家文

    2015-01-01

    为提高材料的表面硬度和耐磨性,采用化学复合镀在CuZnAl合金表面制备不同WC含量的Ni-P-WC复合镀层,通过扫描电子显微镜观察分析复合镀层的微观形貌,测试复合镀层的耐磨性和显微硬度,分析WC含量对镀层耐磨性的影响规律。结果表明:当镀液中WC的质量浓度为30 g/L时,复合镀层呈均匀的胞状结构和优异的耐磨性。%This paper is motivated by the need for improving the surface hardness and wear resistance of CuZnAl alloy. This study does so by depositing Ni-P-WC composite coating containing different content of WC particles on the surface of CuZnAl shape memory alloys using electroless coating;investigating the microstructure, phase constitutent, microhardness and wear properties of Ni-P-WC composite coating by X-ray diffraction, scanning electron microscope and energy dispersive spectrum; and above all, testing the microhardness and wear properties of Ni-P-WC composite coating by microhardness testing machine and friction wear testing machine and thereby analyzing the effect of WC content. The results show that the Ni-P-WC composite coating is crystal state and boasts a better bonding the matrix well and the homog-enous coating thickness;as in the case of WC content of 30 g/L, WC particles disperse in the coating, thus giving the composite coating a fine cell morphology and the best wear resistance.

  11. Effects of WC Particle Size and Co Content on the Graded Structure in Functionally Gradient WC-Co Composites

    Directory of Open Access Journals (Sweden)

    Yuan Yigao

    2016-01-01

    Full Text Available Functionally gradient WC-Co composites having a Co depleted surface zone and not comprising the h phase can be manufactured via carburizing process. During carburizing, besides carburizing process parameters, the microstructural parameters of WC-Co materials, such as WC grain size and Co content, also have significant influences on the formation of Co gradient structure. In this study, the effects of WC particle size and Co content on the gradient structure within gradient hardmetals have been studied, based on a series of carburizing experiments of WC-Co materials with different WC particle sizes and cobalt contents. The results show that both the thickness and the amplitude of the gradients within gradient WC-Co materials increase with increasing initial WC particle size and Co content of WC-Co alloys. The reason for this finding is discussed.

  12. Simultaneous optimization of material removal rate and surface roughness for WEDM of WC-Co composite using grey relational analysis along with Taguchi method

    Directory of Open Access Journals (Sweden)

    Kamal Jangra

    2011-01-01

    Full Text Available In this paper, wire electrical discharge machining of WC-Co composite has been reported. Influence of taper angle, peak current, pulse-on time, pulse-off time, wire tension and dielectric flow rate were investigated for material removal rate (MRR and surface roughness (SR during intricate machining of a carbide block. In order to optimize MRR and SR simultaneously, grey relational analysis (GRA has been employed along with Taguchi method. Through GRA, grey relational grade is used as a performance index to determine the optimal setting of process parameters for multiple machining characteristics. Analysis of variance (ANOVA shows that the taper angle and pulse-on time are the most significant parameters affecting the multiple machining characteristics. Confirmatory results, proves the potential of GRA to optimize process parameters successfully for multi-machining characteristics.

  13. Mechanisms Associated with Rumpling of Pt-Modified Beta-NiAl Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Henderkott, Joseph Peter [Iowa State Univ., Ames, IA (United States)

    2007-01-01

    The formation of surface undulations (i.e. rumpling) at the bond coat/thermally grown oxide (TGO) interface has been shown to cause failure by spallation of the ceramic top coat in aero-turbine systems. Many mechanisms have been proposed concerning the cause of these surface distortions; however, there is little agreement on what may be the dominating cause of the rumpling behavior. Of there mechanisms, the reversible phase transformation from a cubic β-NiAl structure to a face centered tetragonal (FCT) martensitic phase was of particular interest because of its ability to form surface rumpling in Pt-modified β bulk alloys. However, the bulk alloys used in obtaining that result were simple ternary systems and not relevant to actual coating compositions as other alloying elements enter the coating due to coating/substrate interdiffusion at high temperature. In the current study, the depletion behavior of a commercial coating was studied. Compositions from the depletion path were determined and bulk alloys representing these coating compositions were prepared. The martensitic phase transformation was then characterized using DSC and XRD. The martensitic start temperature on cooling, Ms, was consistently found to be significantly lower than previously reported values (e.g. 530 C vs 100 C). Because of the low Ms temperature, the formation of the martensitic phase was concluded to be unnecessary for the occurrence of rumpling. However, cyclic exposure treatments at low temperature (~ 400 C) of bulk alloys and commercial coatings did show the detrimental effects of the phase transformation in the form of crack formation and propagation leading to eventual failure of the alloys. The current work also infers that the differences in coefficient of thermal expansion (CTE) mismatch between the coating and substrate are the dominating factor leading to rumpling. Dilatometry measurements were made on bulk alloys representing depleted coatings and the superalloy substrate to

  14. Metallographic Analyses of Laser Cladded WC-Ni and WC-Co Hard-facing Metals

    Institute of Scientific and Technical Information of China (English)

    HK Chikwanda; M Chiremba; C Van Rooyen

    2004-01-01

    Laser cladding is performed to improve the surface properties of metallic machine components. Extensive work is being conducted to investigate the relationships among the cladding parameters, clad powder characteristics and the quality of the clad layer. This work presents some of the metallographic analyses results of WC -Ni and WC-Co clad layers. The clad layers are characterised with non-uniform carbide particles, mostly WC imbedded in a more ductile matrix.The transition from the clad layer to the substrate metal had a distinct dilution zone. The ratio of this zone to the clad height was in the range of 10 -12% and this still needs to be refined.

  15. Research on technology of laser cladding Ni/WC-Y2O3 on 35CrMo steel surface%35CrMo钢表面激光熔覆Ni/WC-Y2O3合金工艺研究

    Institute of Scientific and Technical Information of China (English)

    丁阳喜; 孙晓龙

    2011-01-01

    The influences of laser power, scanning speed and off-focus on the properties of layer cladding Ni/WC -Y2O3 on the surface of 35CrMo steel were studied. Choose the right levels to make the orthogonal experiment , then the laser cladding process parameters which adapt to produce the excellent hardness and surface wear properties of the cladding layer could be got. In addition, the influence of WC and Y2O3 to the microstructure properties of the cladding layer was also analyzed.%研究了35CrMo钢表面激光熔覆Ni/WC-Y2O3时激光功率、扫描速度和离焦量对熔覆层性能的影响,通过选择合适的水平进行正交试验,得到了熔覆层硬度和耐磨性能优良的较优工艺参数.此外,还分析了WC和Y2O3对熔覆层组织性能的影响.

  16. SURFACE MODIFICATION OF WC-Ni CEMENTED CARBIDE FOR SEALS BY HIGH-INTENSITY PULSED ION BEAM IRRADIATION%强流脉冲离子束辐照WC-Ni硬质密封材料表面改性研究

    Institute of Scientific and Technical Information of China (English)

    张锋刚; 朱小鹏; 王明阳; 雷明凯

    2011-01-01

    The WC-Ni cemented carbide, as a promising seal component material in nuclear power plant, was treated by high-intensity pulsed ion beam (HIPIB) with ion energy of 300 keV, ion current density of 300 A/cm2, I.e., at a power density of 108 W/cm2 and at a pulse duration of 70 ns up to 10 shots. The phase composition, surface morphology and element distribution in the surface of WC-Ni cemented carbide before and after HIPIB irradiation were investigated by using XRD, SEM and EPMA, and its properties were characterized by microhardness measurement and block-on-ring wear testing. It is found that the phase transformation from hexagonal WC to cubic /3-Wci_x underwent in the irradiated surface layer, and the amount of /3-Wci_x phase increased with increasing shot number. The surface remelting and selective ablation of the nickel binder phase resulted in the formation of hilly topography with numerous protrusions on the irradiated surfaces, and the dimension of protrusions expanded under repetitive irradiation. As increasing the irradiation up to 10 shots, a network of hill-valleys was finally produced on the irradiated surfaces but the surface is smoothed and densified in a micro scale. A hardened depth of 160μm was obtained, which is attributable to the strong stress wave induced during the irradiation. As a result, the wear resistance of WC-Ni cemented carbides is considerably improved by a factor of 3 along with a 38% reduction in the friction coefficient after 10-shot irradiation.%利用离子能量为300 keV,束流密度为300 A/cm2,功率密度为108 W/cm2,脉冲宽度为70 ns的强流脉冲离子束(HIPIB)对用于核主泵轴密封的WC-Ni硬质合金材料进行了表面辐照处理,辐照次数分别为1,5,10次.利用XRD,SEM和EPMA研究了HIPIB辐照前后WC-Ni硬质合金表层相组成、表面形貌和元素分布的变化,借助显微硬度计和环-块式磨损仪测试了辐照前后硬质合金表层的性能.结果表明,HIPIB辐照硬质合金表层

  17. In-situ studies of the TGO growth stresses and the martensitic transformation in the B2 phase in commercial Pt-modified NiAl and NiCoCrAlY bond coat alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hovis, D.; Hu, L.; Reddy, A.; Heuer, A.H. [Dept. of Materials Science and Engineering, Case Western Reserve Univ., Cleveland, OH (United States); Paulikas, A.P.; Veal, B.W. [Materials Science Div., Argonne National Lab., Argonne, IL (United States)

    2007-12-15

    Oxide growth stresses were measured in situ at 1100 C on commercial Pt-modified NiAl and NiCoCrAlY bond coat alloys using synchrotron X-rays. Measurements were taken on samples that had no preoxidation, as well as on samples that had experienced 24 one-hour thermal exposures at 1150 C, a condition known to induce rumpling in the Pt-modified NiAl alloy, but not in the NiCoCrAlY alloy. The NiCoCrAlY alloy showed continuous stress relaxation under all conditions, whereas the Pt-modified NiAl alloys would typically stabilize at a fixed (often non-zero) stress suggesting a higher creep strength in the 'Thermally Grown Oxide' on the latter alloy, though the precise behavior was dependent on initial surface preparation. The formation of martensite in the Pt-modified NiAl alloys was also observed upon cooling and occurred at temperatures below 200 C for all of the samples observed. Based on existing models, this M{sub s} temperature is too low to account for the rumpling observed in these alloys. (orig.)

  18. In-situ studies of the TGO growth stresses and the martensitic transformation in the B2 phase in commercial Pt-modified NiAl and NiCoCrAlY bond coat alloys.

    Energy Technology Data Exchange (ETDEWEB)

    Hovis, D.; Hu, L.; Reddy, A.; Heuer, A. H.; Paulikas, A. P.; Veal, B. W. (Materials Science Division); (Case Western Reserve Univ.)

    2007-12-01

    Oxide growth stresses were measured in situ at 1100 C on commercial Pt-modified NiAl and NiCoCrAlY bond coat alloys using synchrotron X-rays. Measurements were taken on samples that had no preoxidation, as well as on samples that had experienced 24 one-hour thermal exposures at 1150 C, a condition known to induce rumpling in the Pt-modified NiAl alloy, but not in the NiCoCrAlY alloy. The NiCoCrAlY alloy showed continuous stress relaxation under all conditions, whereas the Pt-modified NiAl alloys would typically stabilize at a fixed (often non-zero) stress suggesting a higher creep strength in the 'Thermally Grown Oxide' on the latter alloy, though the precise behavior was dependent on initial surface preparation. The formation of martensite in the Pt-modified NiAl alloys was also observed upon cooling and occurred at temperatures below 200 C for all of the samples observed. Based on existing models, this M{sub s} temperature is too low to account for the rumpling observed in these alloys.

  19. The effect of cutting parameters for the finest surface roughness during the turning of AISI 1045 with a WC insert

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Sun; Kwon, Won Tae [University of Seoul, Seoul (Korea, Republic of)

    2015-08-15

    Even though many techniques have been used in the research for the quality of a surface, the effect of each cutting condition on the surface roughness has yet to be definitely determined. In the present study, the cause of the contradictory effect of the cutting condition was explained. As a result, the cutting velocity was found to be an improper cutting parameter for explaining variations in surface roughness. It was also discovered that the depth of cut could affect the surface roughness, contrary to the claims of most publications. Consequently, the optimum cutting conditions were determined for the finest surface roughness, and were proven to be significantly better than those obtained using the Taguchi method and methods described in the literature.

  20. Microstructure and properties of WC-4 Co coating on surface of cast steel prepared by electrospark deposition%铸钢材料电火花表面沉积WC-4Co涂层的组织与性能

    Institute of Scientific and Technical Information of China (English)

    王建升; 高玉新; 张瑞珠

    2010-01-01

    采用电火花沉积工艺,在铸钢表面制备了WC-4Co沉积涂层,采用X射线衍射仪、扫描电镜、显微硬度计等对沉积层的相结构、显微组织、显微硬度及耐磨性能进行了分析.结果表明:沉积层主要由Co3W3C、Fe3W3C、W2C、Fe7W6等相组成;沉积层与基体呈冶金结合,Fe7W6、W2C等硬质相弥散分布于沉积层中,部分区域硬质相达到了纳米颗粒尺寸;沉积层的平均硬度为1517HV0.3,约是基体硬度(502 HV0.3)的3倍;其耐磨性能比基体提高了2.4倍;沉积层的主要磨损机制为疲劳磨损,细小的弥散分布的硬质相是沉积层硬度以及耐磨性能提高的主要因素.

  1. The Study of Wear Resistance of WC Carbide-Reinforced Composite Coating Prepared by Laser Surface Alloying%激光合金化制备WC颗粒增强复合层耐磨性研究

    Institute of Scientific and Technical Information of China (English)

    王洪金; 于赟; 李小平; 孙顺平

    2012-01-01

    In order to improve the surface friction and wear properties of steel 45, prepared by laser alloying with WC particles as reinforcement of the Ni-based alloy layer to study the laser alloying technique for surface modification of materials, analysis of the microstructure of the alloy layer, hardness and wear resistance. The results showed that: laser surface alloying to obtain a uniform layer of WC particle-reinforced composites, an increase of 45 steel surface hardness and wear resistance. We can see from the morphology of wear surfaces, laser alloying layer at room temperature dry friction process, both in different degrees of abrasive wear and adhesive wear, the strengthening mechanism is mainly to strengthen the second-phase particles. The wear capacity of WC + Ni45 alloy coating was the lowest and with the best wear resistance.%通过铸造WC和Co包WC与Ni45粉末的复合添加,运用激光合金化技术在中碳钢表面制备以WC颗粒为增强相的Ni基复合层,对复合层的微观组织、硬度及耐磨性进行了测试与分析.结果表明:激光合金化技术可在中碳钢表面制备均匀的WC颗粒增强合金化层,合金层的硬度及耐磨性得到显著提高.从表面磨损形貌可知,合金层在室温干摩擦过程中,均发生不同程度的磨料磨损和粘着磨损,强化机理主要为第二相强化,WC+ Ni45制备的合金层耐磨性最佳.

  2. WC coating on H13 steel surface prepared by electrospark deposition%H13钢表面电火花沉积WC涂层

    Institute of Scientific and Technical Information of China (English)

    王明伟; 潘仁; 李姝; 周茂军; 张立文

    2013-01-01

    利用DZ-4000(Ⅲ)型电火花沉积/堆焊机,以WC为电极材料,采用氩气为保护气对H13钢基体进行了电火花表面强化.利用扫描电镜、能谱分析仪、X射线衍射仪和显微硬度计等对沉积层的成分、组织、硬度和表面粗糙度进行了研究.结果表明,利用电火花沉积工艺可获得组织均匀、致密,且与基体呈冶金结合的沉积层,沉积层平均厚度约60μm.沉积层主要由Fe3W3C、(CrFe)7C3和W2C等相组成.沉积层的平均显微硬度为1321.4 HV0.05,约为基体硬度的3倍.%The surface of H13 steel was strengthened by electro-spark deposition (ESD) machine of model DZ-4000 (Ⅲ) with WC electrode in the argon medium.The microstructure,element distribution,hardness and surface roughness of strengthened coating is analyzed by means of scanning electron microscopic,energy-dispersive spectrum,X-ray diffraction and micro-hardness testing machine.The results show that excellent metallurgical bonding between the coating and the substrate is obtained by ESD.The coating had an average thickness of about 60 μm.The microstructure of the coating is mainly composed of Fe3W3 C phase,(CrFe) 7 C3 phase and W2C phase.The average micro-hardness of the coating is 1321.4 HV0.05 which is three times than that of the substrates.

  3. Metaliographic Analyses of Laser Cladded WC-Ni and WC-Co Hard-facing Metals

    Institute of Scientific and Technical Information of China (English)

    HKChikwanda; MChiremba; CVanRooyen

    2004-01-01

    Laser cladding is performed to improve the surface properties of metallic machine components. Extensive work is being conducted to investigate the relationships among the cladding parameters, clad powder characteristics and the quality of the clad layer. This work presents some of the metallographic analyses results of WC-Ni and WC-Co clad layers. The clad layers are chayacterised with non-uniform carbide par[icles, mostly WC imbedded in a more ductile matrix. The transition from the clad layer to the subslxate metal had a distinct dilution zone. The ratio of this zone to the clad height was in the range of 10-12% and this still needs robe refined.

  4. Electrochemical properties of mixed WC and Pt-black powders

    Directory of Open Access Journals (Sweden)

    MAJA D. OBRADOVIC

    2008-12-01

    Full Text Available The electrochemical characteristics of a mixture of Pt-black and WC powders and its catalytic activity for methanol and formic acid oxidation were investigated in acid solution. XRD and AFM measurements revealed that the WC powder employed for the investigation was a single-phase material consisting of crystallites/spherical particles of average size of about 50 nm, which were agglomerated into much larger particles. Cyclic voltammetry showed that the WC underwent electrochemical oxidation, producing tungstate species. In the case of the mixed Pt + WC powders, the tungstate species were deposited on the Pt as a thin film of hydrous tungsten oxide. Enhanced hydrogen intercalation in the hydrous tungsten oxide was observed and it was proposed to be promoted in mixed powders by the presence of hydrogen adatoms on bare Pt sites. The determination of Pt surface area in the Pt + WC layer by stripping of underpotentially deposited Cu revealed that the entire Pt surface was accessible for underpotential deposition of Cu. Investigation of the electrochemical oxidation of methanol and formic acid on Pt + WC and pure Pt layers did not indicate electrocatalytic promotion due to the presence of WC.

  5. Sampling and analysis of inactive radioactive waste tanks W-17, W-18, WC-5, WC-6, WC-8, and WC-11 through WC-14 at ORNL

    Energy Technology Data Exchange (ETDEWEB)

    Sears, M.B.; Giaquinto, J.M.; Griest, W.H.; Pack, R.T.; Ross, T.; Schenley, R.L.

    1995-12-01

    The sampling and analysis of nine inactive liquid low-level waste (LLLW) tanks at the Oak Ridge National Laboratory (ORNL) are described-tanks W-17, W-18, WC-5, WC-6, WC-8, and WC-11 through WC-14. Samples of the waste tank liquids and sludges were analyzed to determine (1) the major chemical constituents, (2) the principal radionuclides, (3) metals listed on the US Environmental Protection Agency (EPA) Contract Laboratory Program Inorganic Target Analyte List, (4) organic compounds, and (5) some physical properties. The organic chemical characterization consisted of determinations of the EPA Contract Laboratory Program Target Compound List volatile and semivolatile compounds, pesticides, and polychlorinated biphenyis (PCBs). This report provides data (1) to meet requirements under the Federal Facility Agreement (FFA) for the Oak Ridge Reservation to characterize the contents of LLLW tanks which have been removed from service and (2) to support planning for the treatment and disposal of the wastes.

  6. Effect of flame conditions on abrasive wear performance of HVOF sprayed nanostructured WC-12Co coatings

    Institute of Scientific and Technical Information of China (English)

    WANG Yu-yue; LI Chang-jiu; MA Jian; YANG Guan-jun

    2004-01-01

    Nanostructured WC-12Co coatings were deposited by high velocity oxy-fuel (HVOF) spraying with an agglomerated powder. The effect of flame conditions on the microstructure of the nanostructured coatings was investigated. The wear properties of the coatings were characterized using a dry rubber-wheel wear test. The results show that the nanostructured WC-Co coatings consist of WC, W2C, W and an amorphous binder phase. The microstructure of the coating is significantly influenced by the ratio of oxygen flow to fuel flow. Under the lower ratio of oxygen/fuel flow, the nanostructured coating presents a relative dense microstructure and severe decarburization of WC phase occurs during spraying. With increasing ratio of oxygen/fuel flow, the bonding of WC particles in the coating becomes loose resulting from the original structure of feedstock and the decarburization of WC becomes less owing to limited heating to the powder. Both the decarburization of WC particles in spraying and the bonding among WC particles in the coatings affect the wear performance. The examination of the worn surfaces of the nanostructured coatings reveals that the dominant wear mechanisms would be spalling from the interface of WCCo splats when spray particles undergo a limited melting. While the melting state of the spray particles is improved,the dominant wear mechanisms become the plastic deformation and plowing of the matrix and spalling of WC particles from the matrix.

  7. Photocatalytic activity of Pt-modified Bi{sub 2}WO{sub 6} nanoporous wall under sunlight

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Ya-Nan; Lu, Shi-Yu; Bao, Shu-Juan, E-mail: baoshj@swu.edu.cn [Southwest University, Faculty of Material & Energy, Institute for Clean Energy & Advanced Materials (China)

    2015-07-15

    In this work, Bi{sub 2}WO{sub 6} nanoporous wall was synthesized by using Bi{sub 2}O{sub 3} as template and Bi source. Pt nanoparticles whose average size is about 8 nm were further immobilized on the Bi{sub 2}WO{sub 6} nanoporous wall via a simple chemical reduction process. Their photocatalytic activity and the effect of Pt modification were studied by analyzing the degradation of an organic dye, rhodamine 6G (Rh6G), under simulated sunlight. It was found that the photocatalytic ability of Bi{sub 2}WO{sub 6} nanoporous wall was enhanced by introducing Pt nanoparticles. Bare Bi{sub 2}WO{sub 6} shows a degradation efficiency of 78 % after 1 h, while the degradation efficiency of 5 wt% Pt-modified Bi{sub 2}WO{sub 6} was 99 %, and on further increasing the Pt content in the as-prepared Pt-modified Bi{sub 2}WO{sub 6} catalysts, their photocatalytic ability will decrease. The optimal catalyst could be reused without any decrease for five cycles, which may due to Pt be able to help trap the conduction band electrons in the absence of Rh6G. A possible photocatalytic mechanism was proposed and further proved by transient photocurrent response experiment.

  8. Stability and electrocatalytic activity for oxygen reduction in WC + Ta catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kunchan; Ishihara, Akimitsu; Mitsushima, Shigenori; Kamiya, Nobuyuki; Ota, Ken-ichiro

    2004-09-01

    Tantalum (Ta)-added tungsten carbide (WC) (WC+Ta) was examined in order to obtain surperior characteristics in stability and electrocatalytic activity for the oxygen reduction reaction (ORR) in acid electrolyte. The stability and the electrocatalytic activity of the WC+Ta catalyst were electrochemically investigated and compared to the pure WC. It was proved that the stability of the tungsten carbide was significantly increased by the addition of tantalum compared to the pure WC. The enhanced stability might be due to the formation of the W-Ta alloy in the WC+Ta catalyst. The reduction current of the WC+Ta catalyst for the ORR was observed at a potential of 0.8 V (versus dynamin hydrogen eletrode (DHE)) or less noble potential. This value was about 0.35 V higher than that of the pure WC. The enhanced electrocatalytic activity for the ORR might be caused by the presence of tungsten carbide, which exists on the surface and/or sub-surface.

  9. Interface behavior study of WC92-Co8 coating produced by electrospark deposition

    Science.gov (United States)

    Ruijun, Wang; Yiyu, Qian; Jun, Liu

    2005-02-01

    WC92-Co8 coating produced by electrospark deposition effectively improves the surface performance of the substrate. The behavior of the interface between the WC92-Co8 coating and the substrate is studied in this paper. The high-melting-point WC92-Co8 was deposited onto the surface of Ti alloy, and the coating was usually more than 50 μm thick. The surface of the coating is mainly composed of TiC and W 2C besides a small amount of W, and its micro hardness reaches HV1129. The coating dramatically improves the performance of the substrate.

  10. The Influence of Feed Rate on Surface Roughness of TIC–WC Carbide And Al2O3 Ceramics SAWN-OFF with Inner Edge of Diamond Disc

    Directory of Open Access Journals (Sweden)

    Raimundas Mikolaitis

    2011-02-01

    Full Text Available The paper presents results of measurements of surface roughness of titanium-tungsten carbide (T14K8 and aluminium oxide (Al2O3 ceramics surfaces sawn-off with inner edge of diamond disc. The cutting process was performed by cutting machine “АЛМАЗ-4” with 60/40 grain size disc. The dependence of average roughness Ra of the sawn-off surface on feed speed of the workpiece was established.Article in Lithuanian

  11. High Temperature Dry Sliding Friction and Wear Performance of Laser Cladding WC/Ni Composite Coating

    Directory of Open Access Journals (Sweden)

    YANG Jiao-xi

    2016-06-01

    Full Text Available Two different types of agglomerate and angular WC/Ni matrix composite coatings were deposited by laser cladding. The high temperature wear resistance of these composite coatings was tested with a ring-on-disc MMG-10 apparatus. The morphologies of the worn surfaces were observed using a scanning electron microscopy (SEM equipped with an energy dispersive spectroscopy (EDS for elemental composition. The results show that the high temperature wear resistance of the laser clad WC/Ni-based composite coatings is improved significantly with WC mass fraction increasing. The 60% agglomerate WC/Ni composite coating has optimal high temperature wear resistance. High temperature wear mechanism of 60% WC/Ni composite coating is from abrasive wear of low temperature into composite function of the oxidation wear and abrasive wear.

  12. Indication of worn WC/C surface locations of a dry-running twin-screw rotor by the oxygen incorporation in tungsten-related Raman modes

    Science.gov (United States)

    Debus, J.; Schindler, J. J.; Waldkirch, P.; Goeke, S.; Brümmer, A.; Biermann, D.; Bayer, M.

    2016-10-01

    By comparing the worn and untouched locations of a tungsten-carbide/carbon surface of a dry-running twin-screw rotor, we demonstrate that tungsten-oxide Raman modes become observable only at worn locations and the integral intensity of the Raman line at 680 cm-1, which is related to the incipient oxidation of the tungsten-carbide stretching mode, is enhanced. Its frequency and width moreover change significantly, thus indicating the mechanical distortion of the bonding that has been occurred during the wearing process. The shape of the tungsten-oxide Raman lines, resembling the Voigt function, hints at a surface morphology that is a characteristic for an amorphous solid environment. Our Raman scattering results may be exploited to characterize the degree of wear of coated surfaces and to identify signatures of a tribological layer.

  13. 铝合金表面激光冲击纳米WC颗粒注入强化研究%WC Nano-Particle Implanting Strengthening on Aluminum Alloy Surface Via Laser Shock Peening

    Institute of Scientific and Technical Information of China (English)

    吕亮; 黄婷; 钟敏霖

    2011-01-01

    发展了一种新的强化方法——基于激光冲击的纳米颗粒注入强化,即利用激光冲击产生的GPa量级压力将预置的纳米WC颗粒注入铝合金表面实现复合强化.激光冲击强化技术利用光致冲击波作用材料表面,引入残余应力,提高材料表面性能.作为一种冷加工手段,这种方法避免了铝合金常规热强化方法容易产生的低熔点元素烧损、气孔、裂纹等缺陷,也避免了常规添加纳米材料强化时纳米颗粒由于熔点较低所造成的熔化凝固而失去纳米特性的问题.研究了激光冲击纳米WC颗粒的工艺、参数影响,复合强化层的硬度、残余应力和摩擦学性能等.研究表明,激光冲击注入WC纳米颗粒增强复合涂层表面硬度相对初始状态提高了20%,表面残余应力状态由拉应力状态转变为压应力状态,其耐磨性是原始铝合金的5倍,是单纯激光冲击的1.5倍.%We have developed a novel process: nano powder implanting via laser shock peening process, by which the nano powders are squeezed into the surface layer of light metal alloys by the very high pressure (up to giga pascals) induced by the laser shock peening process. Laser shock peening hardens the material surface by the laser-induced shock wave and the residual compressive stress, it is typically a cold process, which is capable of avoiding the defects like the melting loss of the lower-melting-point elements, porosity, cracking and surface deterioration associated with a conventional thermal hardening approaches of aluminum alloys. This also eliminates the problem when hardening a material with nanoparticles, that is, the easy melting of nano particles in a melt pool and then solidified a microstructure without nano characteristics. This paper reports the work on nano WC powder implanting onto aluminium alloy surface by laser shock peening, focusing on the process development, parameter influence, microstructure, hardness, residual stress

  14. WC耐磨堆焊层表面缺陷的激光熔覆修复%Laser cladding repair of surface defect for WC wear resistance deposit

    Institute of Scientific and Technical Information of China (English)

    郑丽娟; 刘会莹; 付宇明; 韩晓娟

    2011-01-01

    Hardfacing layer surface inevitable retains holes and half buried crack defects,the theoretical analysis and numerical simulation shows that defects can cause stress concentration,when the stress intensity factor at the crack tip reach to the fracture toughness,crack will instability propagates and lead to that the actual rupture strength far lower than the theoretical rupture strength of material,that make component soon failure.Laser cladding with high energy laser beam make the surface defects of hardfacing layer to melting recrystallization and coat an alloy layer on the surface.Experimental study found that hardfacing layer and cladding layer is metallurgical bind,cladding layer does not affect the characteristics of high hardness of hardfacing layer,Ultrasonic nondestructive testing results show that holes and half buried crack defects at the surface of hardfacing layer has basically eliminated,get the purposes of strengthen and restoration.%堆焊层表面不可避免地存在孔洞、半埋藏裂纹缺陷,理论分析与数值模拟表明,缺陷会引起应力集中,当裂纹尖端的应力强度因子值达到断裂韧性时,裂纹会失稳扩展,导致材料的实际断裂强度远低于该材料的理论断裂强度,使构件很快失效。激光熔覆利用高能量的激光束使存在缺陷的堆焊层表面熔化再结晶,并用合金粉末在表面涂覆一层合金层,实验研究发现,堆焊层与熔覆层呈冶金结合,熔覆层并未影响到堆焊层高硬度的特性。超声波无损检测结果表明,堆焊层表面的孔洞、半埋藏裂纹缺陷已基本被消除,达到了强化与修复的目的。

  15. Structure of nanocrystalline WC-10%Co powder

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Nanostructured WC-Co powders obtained by mechanical milling were investigated by combination of X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM) techniques. Rietveld analysis indicates that the experimental XRD patterns cannot be satisfactorily explained with the hexagonal WC structure. HRTEM image analysis shows that in the as-milled nanostructured powder, many WC grains contain stacking faults lying on the plane {10*0}. Analysis of phase images show that these defects are nearly periodically ordered along the [10*0] direction. Based on these observations, a structural model was proposed for the WC grains with ordered stacking faults, which is in fact equivalent to a superstructure of WC with space group Amm2. When this model describing the faulted fraction of WC is introduced together with the normal WC structure (space group P6—m2) into the Rietveld refinement, a much better agreement between the calculated and experimental XRD profiles was obtained. This study allows to obtain the lattice parameters, grain size, microstrain and other structural information on the as-milled powders.

  16. Electrocatalytic oxidation of methanol on Pt modified single-walled carbon nanotubes

    Science.gov (United States)

    Guo, Dao-Jun; Li, Hu-Lin

    Platinum nanoparticles on modified single-walled carbon nanotubes (SWNT) were investigated by a completely new electrochemical method. A Pt(IV) complex was formed on the SWNT surface through coordination to the oxygen atom of an oxide functional group on the SWNT surface and then converted to platinum nanoparticles by a potential pulse method. The structure and chemical nature of Pt nanoparticles on SWNTs have been investigated by transmission electron microscopy and X-ray diffraction, the mean diameter of Pt nanoparticles was 5-8 nm. The electrocatalytic properties of the Pt/SWNT electrode for methanol oxidation and its kinetic characterization were investigated by cyclic voltammetry (CV) and excellent electrocatalytic activity was observed.

  17. Ultrafine WC-Ni cemented carbides fabricated by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Rong Huiyong [School of Engineering and Technology, China University of Geosciences at Beijing, Beijing 100083 (China); Peng Zhijian, E-mail: pengzhijian@cugb.edu.cn [School of Engineering and Technology, China University of Geosciences at Beijing, Beijing 100083 (China); Ren Xiaoyong; Peng Ying; Wang Chengbiao; Fu Zhiqiang [School of Engineering and Technology, China University of Geosciences at Beijing, Beijing 100083 (China); Qi Longhao; Miao Hezhuo [State Key Laboratory of New Ceramics and Fine Processing, Tsinghua University, Beijing 100084 (China)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Ultrafine WC-Ni cemented carbides with average WC grain size of about 330 nm prepared by combination of sparking plasma sintering and grain growth inhibitors. Black-Right-Pointing-Pointer Very short mean free path of about 22 nm for crack in metal binder of the obtained materials. Black-Right-Pointing-Pointer Higher hardness than those of WC-Co cemented carbide counterparts sintered by rapid sintering. Black-Right-Pointing-Pointer Observation of fracture along metal binder and no carbon-carbon fracture face. - Abstract: With VC and TaC as WC grain growth inhibitors, ultrafine WC-Ni cemented carbides with different fractions (6-10 wt%) of binder metal nickel were fabricated by utilizing high energy milling together with spark plasma sintering. In the obtained samples, only WC and Ni phases were detected in X-ray diffraction limit. The microstructure of the specimens was examined on fractural, polished, and polished/etched surfaces by scanning electron microscopy, and the results revealed that the average WC grain size of the WC-Ni cemented carbides was about 330 nm, and there were lots of micro-pores in the samples. The relative density of the samples was all higher than 92%. But the measurement of hardness and flexural strength indicated that the existence of micro-pores had no significant influence on the performance of the obtained materials. On the basis of observation on the micro-fracture surface of the samples, it was found that fractures occurred along the binder metal, and the obtained ultrafine WC-Ni cemented carbides showed a very short binder mean free path (about 22 nm), thus resulting in excellent performance in mechanical strength.

  18. Improved Wear Resistance of Low Carbon Steel with Plasma Melt Injection of WC Particles

    Science.gov (United States)

    Liu, Aiguo; Guo, Mianhuan; Hu, Hailong

    2010-08-01

    Surface of a low carbon steel Q235 substrate was melted by a plasma torch, and tungsten carbide (WC) particles were injected into the melt pool. WC reinforced surface metal matrix composite (MMC) was synthesized. Dry sliding wear behavior of the surface MMC was studied and compared with the substrate. The results show that dry sliding wear resistance of low carbon steel can be greatly improved by plasma melt injection of WC particles. Hardness of the surface MMC is much higher than that of the substrate. The high hardness lowers the adhesion and abrasion of the surface MMC, and also the friction coefficient of it. The oxides formed in the sliding process also help to lower the friction coefficient. In this way, the dry sliding wear resistance of the surface MMC is greatly improved.

  19. Study on residual stresses of Ni-based WC coating by laser remelting based on XRD

    Science.gov (United States)

    Chen, Zhigang; Kong, Dejun; Wang, Ling; Zhu, Xiaoron; Zhao, Xiaobing

    2007-12-01

    The morphologies of Ni-based WC coating by flame spraying and laser cladding respectively were observed with scanning electric microscope (SEM), respectively, and residual stresses were measured with XRD (X-ray diffraction). At the same time, the spectra of WC coating were analyzed by XRD, and the forming mechanisms of residual stress were analyzed. Experimental results are shown that residual stresses of Ni-based WC coating by flame spraying are all tensile while those by laser cladding are compressive, chemical-physical reaction of the coating is the cause to result in material volume change, which makes residual stress into compressive from tensile; when residual stress is changed into compressive from tensile, micro-cracks on the coating surface greatly decrease, which is illustrated that the effect of residual stress on micro-crack is obvious; XRD spectra peak of WC coating is only contained Ni and W, and has no impurity and other reaction productions.

  20. Obtaining Crack-free WC-Co Alloys by Selective Laser Melting

    Science.gov (United States)

    Khmyrov, R. S.; Safronov, V. A.; Gusarov, A. V.

    Standard hardmetals of WC-Co system are brittle and often crack at selective laser melting (SLM). The objective of this study is to estimate the range of WC/Co ratio where cracking can be avoided. Micron-sized Co powder was mixed with WC nanopowder in a ball mill to obtain uniform distribution of WC over the surface of Co particles. Continuous layers of remelted material on the surface of a hardmetal plate were obtained from this composite powder by SLM at 1.07μm wavelength. The layers have satisfactory porosity and are well bound to the substrate. The chemical composition of the layers matches the composition of the initial powder mixtures. The powder mixture with 25wt.%WC can be used for SLM to obtain materials without cracks. The powder mixture with 50wt.%WC cracks because of formation of brittle W3Co3C phase. Cracking can considerably reduce the mechanical strength, so that the use of this composition is not advised.

  1. Study on WC dispersion-strengthened copper

    Institute of Scientific and Technical Information of China (English)

    WANG Mengjun; ZHANG Liyong; LIU Xinyu

    2004-01-01

    Dispersion-strengthened copper (DSC) with WC as dispersoid was prepared by means of mechanical alloying (MA) following the traditional powder metallurgy (P/M) route. Influence of WC content on the properties of material was discussed in detail, and result shows that when the volume fraction of WC is 1.6%, the material achieves the best overall property, and a little more particle addition led to a less superior property owing to occurrence of particle agglomeration The as-sintered composite was designed to undergo a deformation of 75%. It is proved that appropriate deformation is helpful to attain a higher density and consequently better properties. Deformed material was then exposed to elevated temperature to test its effect on material. Annealing for 1 h at 1173K caused material to recover quite completely, but no obvious recrystallization was observed. It's supposed the particles handicaps motion of dislocations and material demonstrates good retention of strength with substantial improvement in elongation.

  2. Noname眼中的WC3L

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    First Speaking第一次说的话"My name is Elroy Pinto aka fnatic.Noname,I am the manager for fnatic.WC3 and head of WC3 on fnatic.com.I have worked on several international projects such as WCReplays.com which is a big American community website.I have also been a manager and head of WC3 for MYM.International back in 2005.Until 2007 I was with MYM until I switched to fnatic.My first venture was a content writer and admin on a national website which soon came to an end.But in my time as a manager I have

  3. Failure characteristics and mechanisms of EB-PVD TBCs with Pt-modified NiAl bond coats

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Le; Mukherjee, Sriparna; Huang, Ke; Park, Young Whan; Sohn, Yongho, E-mail: Yongho.Sohn@ucf.edu

    2015-06-18

    Microstructural evolution and failure characteristics/mechanisms were investigated for thermal barrier coatings that consist of electron beam physical vapor deposited ZrO{sub 2}−8 wt% Y{sub 2}O{sub 3} (YSZ) topcoat, Pt-modified nickel aluminide, (Ni,Pt)Al bond coat, and CMSX-4 superalloy substrate with furnace cycling at 1100 °C with 1-h dwell. Photo stimulated luminescence spectroscopy, scanning electron microscopy equipped with X-ray energy dispersive spectroscopy and transmission electron microscopy were employed to examine the residual stress of the thermally grown oxide (TGO) and microstructural changes. For comparison, (Ni,Pt)Al bond coat on CMSX-4 without the YSZ topcoat was also characterized. The TGO grew faster for the YSZ-coated (Ni,Pt)Al bond coat than the (Ni,Pt)Al coating without the YSZ topcoat. Correspondingly, the β-to-γ′/martensite formation in the (Ni,Pt)Al bond coat occurred faster on the YSZ-coated (Ni,Pt)Al bond coat. However the rumpling occurred much faster and with larger amplitude on the (Ni,Pt)Al coating without the YSZ topcoat. Still, the rumpling at the TGO/bond coat interface caused crack initiation as early as 10 thermal cycles, decohesion at the YSZ/TGO interface, and eventual spallation failure primarily through the TGO/bond coat interface. The magnitude of compressive residual stress in the TGO showed an initial increase up to 3−4 GPa followed by a gradual decrease. The rate of stress relaxation was much quicker for the TGO scale without the YSZ topcoat with distinctive relief corresponding to the cracking at the top of geometrical ridges associated with the (Ni,Pt)Al bond coat. The maximum elastic energy for the TGO scale was estimated at 90 J/m{sup 2} at 50% of its lifetime (N{sub f}=545 cycles). The YSZ presence/adhesion to the TGO scale is emphasized to minimize the undulation of the TGO/bond coat interface, i.e., decohesion at the YSZ/TGO scale accelerates the rumpling and crack-coalescence at the TGO/bond coat

  4. Effects of WC-17Co Coating Combined with Shot Peening Treatment on Fatigue Behaviors of TC21 Titanium Alloy

    National Research Council Canada - National Science Library

    Du, Dongxing; Liu, Daoxin; Zhang, Xiaohua; Tang, Jingang; Meng, Baoli

    2016-01-01

    ...) sprayed WC-17Co coating was investigated. X-ray diffraction (XRD) and the corresponding stress measurement instrument, a surface roughness tester, a micro-hardness tester, and a scanning electron microscope (SEM...

  5. On the preparation of fine V8 C7-WC and V4 C 3-WC powders

    CSIR Research Space (South Africa)

    Osborne, C

    1997-01-01

    Full Text Available The aim of this work was to produce V8 C7-WC and V4 C 3-WC powders with grain size between 1 and 2mu-m, as a first stage of the preparation of fine grained WC-VC-Co hardmetal. V8 C7-WC powder was produced via two routes: starting from preformed V8 C7...

  6. HVOF sprayed WC-CoCr coatings on aluminum: tensile and tribological properties

    Science.gov (United States)

    Koutsomichalis, A.; Vardavoulias, M.; Vaxevanidis, N.

    2017-02-01

    This paper provides a comprehensive assessment of the tensile and sliding wear behaviour of WC-10Co4Cr agglomerated and sintered powder deposited on aluminum by Hyper Velocity Oxy-Fuel (HVOF) process. Microstructural analysis (SEM) identified grains of tungsten carbide (WC) in the metal matrix of the cobalt-chromium (Co-Cr). A transformation of the WC in the W2C phase was observed and decomposition of WC in the metal matrix. The HVOF WC-Co-Cr coating was found to decrease tensile strength of the aluminum substrate. Transverse cracks were observed to initiate on the coating surface, increasing rapidly with the increase in tensile strain and stopped on the coating-substrate interface causing decohesion. Tribological properties were examined using the pin-on-disk method under various loads. The friction coefficient rose abruptly at the start-up phase and stabilized at almost the same sliding distance independently of the applied load. Both the friction coefficient and the wear volume were found to increase with increasing applied load. Study of the wear mechanisms revealed surface micro-cracking and fragmentation of flattened coating layers with subsequent gradual pull out of the carbide particles.

  7. Macroparticle generation in DC arc discharge from a WC cathode

    Science.gov (United States)

    Zhirkov, Igor; Polcik, Peter; Kolozsvári, Szilard; Rosen, Johanna

    2017-03-01

    We have studied macroparticle generation from a tungsten carbide cathode used in a dc vacuum arc discharge. Despite a relatively high decomposition/melting point (˜3100 K), there is an intensive generation of visible particles with sizes in the range 20-35 μm. Visual observations during the discharge and scanning electron microscopy of the cathode surface and of collected macroparticles indicate a new mechanism for particle formation and acceleration. Based on the W-C phase diagram, there is an intensive sublimation of carbon from the melt resulting from the cathode spot. The sublimation supports the formation of a sphere, which is accelerated upon an explosion initiated by Joule heating at the critical contact area between the sphere and the cathode body. The explosive nature of the particle acceleration is confirmed by surface features resembling the remains of a splash on the droplet surface.

  8. The Electro-Spark Deposited WC-Cu Coatings Modified by Laser Treatment / Powłoki WC-Cu Naniesione Elektroiskrowo I Modyfikowane Obróbką Laserową

    OpenAIRE

    Radek N.; Konstanty J.; Scendo M.

    2015-01-01

    The main objective of the present work was to determine the influence of laser treatment on microstructure, X-ray diffraction, microhardness, surface geometric structure and roughness, corrosion resistance and tribological properties of coatings deposited on C45 carbon steel by the electro-spark deposition (ESD) process. The studies were conducted using WC-Cu electrodes produced by the powder metallurgy route. The tests show that the laser-treated electro-spark deposited WC-Cu coatings are ch...

  9. The Dry Sliding Wear Behavior of HVOF-Sprayed WC: Metal Composite Coatings

    Science.gov (United States)

    Ward, Liam P.; Pilkington, Antony

    2014-09-01

    WC-based cermet coatings containing various metallic binders such as Ni, Co, and Cr are known for their superior tribological properties, particularly abrasion resistance and enhanced surface hardness. Consequently, these systems are considered as replacements for traditional hard chrome coatings in critical aircraft components such as landing gear. The purpose of this investigation was to conduct a comparative study on the dry sliding wear behavior of three WC-based cermet coatings (WC-12Ni, WC-20Cr2C3-7Ni, and WC-10Co-4Cr), when deposited on carbon steel substrates. Ball on disk wear tests were performed on the coatings using a CSEM Tribometer (pin-on-disk) with a 6-mm ruby ball at 20 N applied load, 0.2 m/s sliding velocity, and sliding distances up to 2000 m. Analysis of both the coating wear track and worn ruby ball was performed using optical microscopy and an Alphastep-250 profilometer. The results of the study revealed both wear of the ruby ball and coated disks allowed for a comparison of both the ball wear and coating wear for the systems considered. Generally, the use of Co and Cr as a binder significantly improved the sliding wear resistance of the coating compared to Ni and/or Cr2C3.

  10. Study on GNi-WC25 Coating by High Frequency Induction Cladding

    Institute of Scientific and Technical Information of China (English)

    张增志; 韩桂泉; 付跃文; 沈立山

    2002-01-01

    Process and mechanism of high frequency were studied in this paper by means of cold-attachment for the preparation of Gni-WC25 coating . The resu lts show its special distribution law of eddy current while the magnetic transition temperature and electric-resistivity of the coating have been measured .Wear-resistance of the high-frequency induction coating has an advantage over those of laser cladding coating and oxygen-acetylene spraying-fusing coating . Moreover , the Gni-WC25 coating by high-frequency induction claddi ng has smooth surface and even microstructure.

  11. Benzotriazole (BTA), A Promising Corrosion Inhibitor for WC-Co Hardmetal

    Energy Technology Data Exchange (ETDEWEB)

    Schnyder, B.; Stoessel-Sittig, C.; Koetz, R.; Hochstrasser-Kurz, S. [ETH Zuerich (Switzerland); Virtanen, S. [ETH Zuerich (Switzerland); Jaeggi, Ch. [University of Bern (Switzerland); Eichenberger, N. [University of Bern (Switzerland); Szoecs, E. [University of Bern (Switzerland); Siegenthaler, H. [University of Bern (Switzerland); Ziegler, P. [AGIE SA (Switzerland); Beltrami, I. [AGIE SA (Switzerland)

    2004-03-01

    Wire Electro-Discharge Machining (W-EDM) of tungsten carbide with Co-binder may lead to corrosion and discolouration at the surface. The corrosion behaviour of WC-Co based hardmetal was investigated in different aqueous solutions (acidic, neutral, and alkaline solutions). At open-circuit potential WC-Co based hardmetals show rather high dissolution rates in all types of electrolyte. An efficient corrosion inhibitor (benzotriazole, C{sub 6}H{sub 5}N{sub 3}) could be found for a borate buffer solution, pH = 8.4. (author)

  12. Electro-oxidation of carbon monoxide and methanol on bare and Pt-modified Ru(1010) electrodes.

    Science.gov (United States)

    Pinheiro, A L N; Zei, M S; Ertl, G

    2005-03-21

    The activity towards CO and methanol electrooxidation of bare and platinum-modified Ru(1010) surfaces has been investigated. The structure/morphology and composition of the modified surfaces were characterized using electron diffraction techniques (LEED, RHEED) and Auger spectroscopy. The bare Ru(1010) surface exhibits a higher catalytic activity towards CO electrooxidation than the Ru(0001) surface due to the lower oxidation potential of the former surface. The early stages of surface oxidation lead to disordering of the surface and further enhancing of the electrocatalytic activity. Electrodeposition of Pt on Ru(1010) leads to epitaxial growth via a Volmer-Weber growth mode. The Pt clusters grow preferentially with the (311) plane parallel to the substrate surface with (011) rows in the layers in contact with the substrate compressed by about 3% with respect to bulk Pt, in order to match with the (1210) rows of the Ru(1010) surface. This compression leads to enhanced catalytic activity towards CO oxidation for thin Pt deposits whereas for large deposited Pt particles the dominating factor for the catalytic enhancement is the higher concentration of surface defects. On the other hand, in the case of methanol oxidation, the dominant factor in determining the catalytic activity is the concentration of adjacent Pt-Ru sites, although surface defects play an important role in the methanol dehydrogenation steps.

  13. Super hard WC-Cr composite coatings. An approach to potential wear applications

    Energy Technology Data Exchange (ETDEWEB)

    Sancakoglu, Orkut; Celik, Erdal [Dokuz Eylul Univ., Izmir (Turkey). Dept. of Metallurgy and Materials Engineering

    2016-11-01

    In this study, submicron (APS = 200 nm) tungsten carbide (WC) ceramic particles were co-deposited with chromium metal (Cr) via electro-co-deposition system to fabricate WC-Cr metal matrix composite coatings. Instead of traditional electrodeposition cells, a new system was designed and coatings were fabricated using this system. Phase identifications of the coatings were performed by X-ray diffractometry (XRD) and surface morphologies were investigated using energy dispersive X-ray spectroscopy (EDS) with attached scanning electron microscope (SEM). Hardness values of the coatings were performed under 980.7 mN applied load using a microhardness tester. It was concluded that WC ceramic particles were physically adsorbed on the cathode surface and formed a composite structure with metal Cr and co-deposition of submicron sized ceramic particles with metals via electrodeposition system was strictly successful. In addition, with respect to the reference coatings, WC reinforced composite coatings depict an increased hardness up to twice its value. Frequency, as a parameter of pulse current, is determined as an effective parameter in co-deposition.

  14. A theoretical understanding on the CO-tolerance mechanism of the WC(0001) supported Pt monolayer: Some improvement strategies

    Science.gov (United States)

    Zhang, Xilin; Lu, Zhansheng; Yang, Zongxian

    2016-12-01

    The deposition of platinum on the tungsten carbide (Pt/WC) have been achieved and proved with high stability, activity and CO-tolerance toward some reactions in experiments. Although a lot of experimental efforts have been focused on understanding the activity, stability and CO-tolerance of Pt/WC, the relevant theoretical works related to the CO-tolerance mechanism are still scarce. In current study, the adsorption and oxidation of CO on the Pt monolayer supported on WC(0001) surface (PtML/WC(0001)) are investigated using density functional theory calculations. It is found that the oxidation of CO on PtML/WC(0001) proceeds preferably along the Langmuir-Hinshelwood mechanism. The energy barrier of 1.06 eV for the rate-determining step of OOCO formation is almost equal to that (1.05 eV) for CO oxidation by atomic O on Pt(111), while the adsorption energy of 1.59 eV for CO on PtML/WC(0001) is smaller than that on Pt(111) (1.85 eV), indicating that the high resistance to CO poisoning of PtML/WC(0001) may originate from the weak interaction between them. To further improve the CO tolerance, some probable strategies are proposed based on the relevant kinetics results. The current results are helpful to understanding the origin of the highly resistant to CO poisoning of PtML/WC(0001) and rationally designing catalysts to improve the CO oxidation activity.

  15. Oxidation behavior of Fe40Al-xWC composite coatings obtained by high-velocity oxygen fuel thermal spray

    Institute of Scientific and Technical Information of China (English)

    XIANG Jun-huai; ZHU Xing-he; CHEN Gang; DUAN Zhi; LIN Yan; LIU Ying

    2009-01-01

    The Fe40Al-xWC (x=0,10,12,15) coatings with dense structure were successfully deposited by high-velocity oxygen fuel (HVOF) spraying of a mixture of Fe,Al and WC powders.The objective of the present work is to provide insight into the oxidation behavior of the as-deposited coatings at 650 ℃ under 0.1 Mpa flowing pure O_2.The present results show differences in the oxidation behavior of Fe40Al coating and Fe40Al-xWC composite coatings.The irregular Fe_2O_3 layer is seen on the top surface of the composite coatings.Fe40Al coating and Fe40Al-15WC composite coating both suffer a catastrophic corrosion due to the formation of a porous structure during 24 h of oxidation.However,Fe40Al-10WC and Fe40Al-12WC composite coatings show a good oxidation resistance behavior due to their dense structure.

  16. Effects of WC-17Co Coating Combined with Shot Peening Treatment on Fatigue Behaviors of TC21 Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Dongxing Du

    2016-10-01

    Full Text Available The improvement and mechanism of the fatigue resistance of TC21 high-strength titanium alloy with a high velocity oxygen fuel (HVOF sprayed WC-17Co coating was investigated. X-ray diffraction (XRD and the corresponding stress measurement instrument, a surface roughness tester, a micro-hardness tester, and a scanning electron microscope (SEM were used to determine the properties of the HVOF WC-17Co coating with or without shot peening. The fatigue behavior of the TC21 titanium alloy with or without the WC-17Co coating was determined by using a rotating bending fatigue testing machine. The results revealed that the polished HVOF sprayed WC-17Co coating had almost the same fatigue resistance as the TC21 titanium alloy substrate. This resulted from the polishing-induced residual surface compressive stress and a decrease in the stress concentration on the surface of the coating. Moderate-intensity shot peening of the polished WC-17Co coatings resulted in significant improvement of the fatigue resistance of the alloy. Furthermore, the fatigue life was substantially higher than that of the substrate, owing to the deep distribution of residual stress and high compressive stress induced by shot peening. The improved surface toughness of the coating can effectively delay the initiation of fatigue crack propagation.

  17. The kinematical behavior of Galactic PNe with [WC] central star

    CERN Document Server

    Rechy-García, J S; García-Rojas, \\and Jorge

    2011-01-01

    High resolution spectroscopic data of a large sample of galactic planetary nebulae with [WC] central stars ([WC]PNe) are analyzed to determine their kinematical behavior. Their heliocentric velocities have been determined with a precision better than a few km/s. Distances obtained from the literature are used to derive the peculiar velocities of the objects.

  18. Direct laser sintered WC-10Co/Cu nanocomposites

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-04-01

    In the present work, the direct metal laser sintering (DMLS) process was used to prepare the WC-Co/Cu nanocomposites in bulk form. The WC reinforcing nanoparticles were added in the form of WC-10 wt.% Co composite powder. The microstructural features and mechanical properties of the laser-sintered sample were characterized by X-ray diffraction (XRD), atomic force microscope (AFM), scanning electron microscope (SEM), energy dispersive X-ray spectroscope (EDX), and nanoindentation tester. It showed that the original nanometric nature of the WC reinforcing particulates was well retained without appreciable grain growth after laser processing. A homogeneous distribution of the WC reinforcing nanoparticles with a coherent particulate/matrix interfacial bonding was obtained in the laser-sintered structure. The 94.3% dense nanocomposites have a dynamic nanohardness of 3.47 GPa and a reduced elastic modulus of 613.42 GPa.

  19. Phase Analysis of Cemented Carbide WC-Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 褚连青; 宋俊亭

    2002-01-01

    Phase analysis for the coated surface with B4C and Y2O3 of cemented carbid e WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffra ction from ambient temperature to 1300 ℃. The results show that, the high-conc entration active boron atoms are released from the boron-supply agent B4C loc ated on the alloy surface and diffused into the γ-phase, leading to forming th e three-element boron-bearing compound W2Co21B6 beside forming boron -bearing compounds on the blank surface. By contrast with boronising only, the element yttrium in boronization broadens the boronising temperature range during vacuum-sintering, catalyzes the decarbonisation decomposition of B4C and prom otes diffusion of active boron atoms into the bulk of WC-Co.

  20. Annual Performance Evaluation of a Pair of Energy Efficient Houses (WC3 and WC4) in Oak Ridge, TN

    Energy Technology Data Exchange (ETDEWEB)

    Biswas, Kaushik [ORNL; Christian, Jeffrey E [ORNL; Gehl, Anthony C [ORNL; Jackson, Roderick K [ORNL; Boudreaux, Philip R [ORNL

    2012-04-01

    Beginning in 2008, two pairs of energy-saver houses were built at Wolf Creek in Oak Ridge, TN. These houses were designed to maximize energy efficiency using new ultra-high-efficiency components emerging from ORNL s Cooperative Research and Development Agreement (CRADA) partners and others. The first two houses contained 3713 square feet of conditioned area and were designated as WC1 and WC2; the second pair consisted of 2721 square feet conditioned area with crawlspace foundation and they re called WC3 and WC4. This report is focused on the annual energy performance of WC3 and WC4, and how they compare against a previously benchmarked maximum energy efficient house of a similar footprint. WC3 and WC4 are both about 55-60% more efficient than traditional new construction. Each house showcases a different envelope system: WC3 is built with advanced framing featured cellulose insulation partially mixed with phase change materials (PCM); and WC4 house has cladding composed of an exterior insulation and finish system (EIFS). The previously benchmarked house was one of three built at the Campbell Creek subdivision in Knoxville, TN. This house (CC3) was designed as a transformation of a builder house (CC1) with the most advanced energy-efficiency features, including solar electricity and hot water, which market conditions are likely to permit within the 2012 2015 period. The builder house itself was representative of a standard, IECC 2006 code-certified, all-electric house built by the builder to sell around 2005 2008.

  1. Wetting of WC by a Zr-base metallic glass-forming alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Ping, E-mail: shenping@jlu.edu.cn [Key Laboratory of Automobile Materials (Ministry of Education), Department of Materials Science and Engineering, Jilin University, Changchun 130025 (China); Zheng, Xiao-Hong [Key Laboratory of Automobile Materials (Ministry of Education), Department of Materials Science and Engineering, Jilin University, Changchun 130025 (China); Liu, Hui-Jie [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Jiang, Qi-Chuan [Key Laboratory of Automobile Materials (Ministry of Education), Department of Materials Science and Engineering, Jilin University, Changchun 130025 (China)

    2013-05-15

    Wetting of hot-pressed polycrystalline WC substrates by a Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} bulk metallic glass (BMG)-forming alloy was investigated at 1133–1253 K in a high vacuum using a modified sessile drop method. The alloy melt spread rapidly on the WC surface, reaching no more than 30° within 3 s, and then slowly (at T < 1213 K) or even remained steady (at T ≥ 1213 K) in the subsequent isothermal dwelling stage. The final equilibrium contact angles were between 11° and 20°, slightly increasing with rising temperature and thus presenting an appreciably anomalous temperature-dependent behavior. The reaction between WC and the Zr-base melt was moderate, slightly enhancing with increasing temperature, and yielded W, ZrC and W{sub 5}Zr{sub 3} at the interface. The wetting, in principle, was driven by the formation of a precursor film in front of the triple line as a result of the adsorption of active atoms (primarily Zr) rather than by the interfacial reaction. From the viewpoint of the wettability and reactivity, WC is a good reinforcement for the preparation of the Zr-base BMG matrix composites. - Highlights: ► WC shows good wettability and moderate reactivity with the Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} melt. ► The final wettability exhibits slightly anomalous dependence on temperature. ► The interfacial reaction yields ZrC, W and W{sub 5}Zr{sub 3} phases. ► The primary driving force for the wetting is the formation of the precursor film in front of the triple line.

  2. The Nature of Bonding in WC and WN

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The nature of bonding in the title compounds has been studied by using CASSCF and FOCl techniques. The ground states of WC and WN are found to be 3Δ and 4∑- state arising primarily from:...1σ2σ21π41δ13σ1 and ...1σ2σ21π41δ23σ1 configuration respectively. WC shows a strong character of covalent bond while WN have obvious character of ionic bond and the dissociation energy of WN is larger than that of WC (6.15 and 5.41 eV respective).

  3. Influence of electrical discharge machining on the tribological characteristics of WC-Co alloys; Influencia de la electroerosion sobre las caracteristicas tribologicas de materiales compuestos WC-Co

    Energy Technology Data Exchange (ETDEWEB)

    Casas, B.; Martinez, E.; Esteve, J.; Anglada, M.; Llanes, L.

    2001-07-01

    The influence of electrical discharge machining (EDM) on the abrasive wear resistance of two WC-10 %{sub w}tCo cemented carbides with different carbide grain size has been studied. Different surface finish conditions were evaluated corresponding to sequential EDM as well as grinding and polishing with diamond. The abrasive wear resistance was determined through microscratch measurements using a nano indentation system. Contrary to the results obtained from hardness measurements, this techniques allows to discern tribological differences among the distinct surface finish conditions studied. Finally, the abrasive wear resistance degradation associated with sequential EDM is discussed as a function of microstructure in terms of a damage parameters. (Author) 9 refs.

  4. DURABILITY AND TRIBOLOGICAL PROPERTIES OF THERMALLY SPRAYED WC CERMET COATING IN LUBRICATED ROLLING WITH SLIDING CONTACT

    Directory of Open Access Journals (Sweden)

    Mohammad Ali

    2010-09-01

    Full Text Available Durability and tribological properties of thermally sprayed WC-Cr-Ni cermet coating were investigated experimentally in lubricated rolling with sliding contact conditions. By means of the high energy type flame spraying (Hi-HVOF method, the coating was formed onto the axially ground and circumferentially ground roller specimens made of a thermally refined carbon steel. In the experiments, the WC cermet coated steel roller was mated with the carburized hardened steel roller without coating in line contact condition. The coated roller was mated with the smooth non-coated roller under a contact pressure of 1.0 or 1.2 GPa, and it was mated with the rough non-coated roller under a contact pressure of 0.6 or 0.8 GPa. As a result, it was found that in general, the coating on the circumferentially ground substrate shows a lower durability compared with that on the axially ground substrate and this difference appears more distinctly for the higher contact pressure for both smooth mating surface and rough mating surface. It was also found that there are significant differences in the tribological properties of WC cermet coating depending on the contact pressure. In addition, depending on the smooth or rough mating surface, remarkable differences in the tribological properties were found.

  5. Nano- and microcrystalline diamond deposition on pretreated WC-Co substrates: structural properties and adhesion

    Science.gov (United States)

    Fraga, M. A.; Contin, A.; Rodríguez, L. A. A.; Vieira, J.; Campos, R. A.; Corat, E. J.; Trava Airoldi, V. J.

    2016-02-01

    Many developments have been made to improve the quality and adherence of CVD diamond films onto WC-Co hard metal tools by the removing the cobalt from the substrate surface through substrate pretreatments. Here we compare the efficiency of three chemical pretreatments of WC-Co substrates for this purpose. First, the work was focused on a detailed study of the composition and structure of as-polished and pretreated substrate surfaces to characterize the effects of the substrate preparation. Considering this objective, a set of WC-9% Co substrates, before and after pretreatment, was analyzed by FEG-SEM, EDS and x-ray diffraction (XRD). The second stage of the work was devoted to the evaluation of the influence of seeding process, using 4 nm diamond nanoparticles, on the morphology and roughness of the pretreated substrates. The last and most important stage was to deposit diamond coatings with different crystallite sizes (nano and micro) by hot-filament CVD to understand fully the mechanism of growth and adhesion of CVD diamond films on pretreated WC-Co substrates. The transition from nano to microcrystalline diamond was achieved by controlling the CH4/H2 gas ratio. The nano and microcrystalline samples were grown under same time at different substrate temperatures 600 °C and 800 °C, respectively. The different substrate temperatures allowed the analysis of the cobalt diffusion from the bulk to the substrate surface during CVD film growth. Furthermore, it was possible to evaluate how the coating adhesion is affected by the diffusion. The diamond coatings were characterized by Raman spectroscopy, XRD, EDS, FEG-SEM, atomic force microscope and 1500 N Rockwell indentation to evaluate the adhesion.

  6. A new photolithographic technique to detect the local deformation of materials: application to WC-Co composites

    Energy Technology Data Exchange (ETDEWEB)

    Mari, D. (Inst. de Genie Atomique, EPFL, Lausanne (Switzerland)); Marti, U.; Silva, P.C. (Inst. de Micro-Optoelectronique, EPFL, Lausanne (Switzerland))

    1992-11-01

    A new photolithographic technique is developed to visualize the deformation of composite materials at high temperature. A very fine metallic grid is deposited onto the surface of the samples. The grid is deposited by the evaporation of a metal through a mask fabricated by holographic lithography. This process provides a means of obtaining grids with a separation of lines as fine as 0.1 [mu]m. Samples of WC-Co composite material were deformed at 900degC and observed by scanning electron microscopy. The displacement of the grid lines shows the decohesion of WC grains and sliding. No deformation inside the grains was observed. (orig.).

  7. The friction coefficient evolution of a MoS2/WC multi-layer coating system during sliding wear

    Science.gov (United States)

    Chan, T. Y.; Hu, Y.; Gharbi, Mohammad M.; Politis, D. J.; Wang, L.

    2016-08-01

    This paper discusses the evolution of friction coefficient for the multi-layered Molybdenum Disulphide (MoS2) and WC coated substrate during sliding against Aluminium AA 6082 material. A soft MoS2 coating was prepared over a hard WC coated G3500 cast iron tool substrate and underwent friction test using a pin-on-disc tribometer. The lifetime of the coating was reduced with increasing load while the Aluminium debris accumulated on the WC hard coating surfaces, accelerated the breakdown of the coatings. The lifetime of the coating was represented by the friction coefficient and the sliding distance before MoS2 coating breakdown and was found to be affected by the load applied and the wear mechanism.

  8. Wear resistance of WC/Co HVOF-coatings and galvanic Cr coatings modified by diamond nanoparticles

    Science.gov (United States)

    Kandeva, M.; Grozdanova, T.; Karastoyanov, D.; Assenova, E.

    2017-02-01

    The efforts in the recent 20 years are related to search of ecological solutions in the tribotechnologies for the replacement of galvanic Cr coatings in the contact systems operating under extreme conditions: abrasion, erosion, cavitation, corrosion, shock and vibration loads. One of the solutions is in the composite coatings deposited by high velocity gas-flame process (HVOF). The present paper presents comparative study results for mechanical and tribological characteristics of galvanic Cr coatings without nanoparticles, galvanic Cr coatings modified by diamond nanoparticles NDDS of various concentration 0.6; 10; 15 и 20% obtained under three technological regimes, and composite WC-12Co coating. Comparative results about hardness, wear, wear resistance and friction coefficient are obtained for galvanic Cr-NDDS and WC-12Co coatings operating at equal friction conditions of dry friction on abrasive surface. The WC-12Co coating shows 5.4 to 7 times higher wear resistance compared to the galvanic Cr-NDDS coatings.

  9. Critical Damage Analysis of WC-Co Tip of Conical Pick due to Coal Excavation in Mines

    Directory of Open Access Journals (Sweden)

    Saurabh Dewangan

    2015-01-01

    Full Text Available WC-Co based tools are widely used in the field of coal and rock excavation because of their unique combination of strength, hardness, and resistance to abrasive wear. Conical pick is one of the coal cutting tools. The tip of the pick is made of WC-Co material. As coal and rock are heterogeneous elements, they pose various constraints during excavation. As a result the tools wear out during the process. Other parameters like cutting techniques, tool orientation, and environmental conditions also affect the tool significantly. The wearing phenomenon greatly reduces the service life of the tools and thereby cuts down the production rate. To prevent such wearing process, it is important to investigate the different wear mechanisms in WC-Co. Simultaneously, there has to be an ongoing endeavour for the development of better quality WC-Co. This paper focuses on different wear mechanisms in a conical pick which has been used in a continuous miner machine for coal cutting. The worn out surface has been observed by using FE-SEM (field emission scanning electron microscopy and EDS (energy dispersive X-ray spectroscopy. The mechanisms, namely, coal/rock intermixing, cracking and crushing of WC grains, and adhesion of rock particles, have been predominantly investigated in this study. A little indication of corrosive decay in the WC grain has also been reported. The EDS has detected material concentration in a selected area or point of the worn-out surface. The spectrograph confirms the presence of coal/rock materials. Elements such as W, C, Ca, K, O, and Co have been mainly found in different concentrations at different positions.

  10. Evaluation of fatigue strength of WC cermet- and 13Cr steel-sprayed materials; WC cermet oyobi 13Cr ko yosha hifukuzai no hiro kyodo hyoka

    Energy Technology Data Exchange (ETDEWEB)

    Ogawa, T.; Tokaji, K.; Ejima, T. [Gifu University, Gifu (Japan); Kobayashi, Y.; Harada, Y. [Tocalo Co. Ltd., Kobe (Japan)

    1997-10-15

    Rotating bending fatigue tests have been conducted at room temperature in air using the specimens of medium carbon steel (S45C), low alloy steel (SCM435) and titanium alloy (Ti-6Al-4V) with HVOF sprayed coating of a cermet (WC-12%Co) and S45C with WFS sprayed coating of a 13Cr steel (SUS420 J2). The fatigue strength and fracture mechanisms were studied. The fatigue strength evaluated by nominal stress was strongly influenced by substrate materials and the thickness of sprayed coatings. Detailed observation of crack initiation on the coating surface and fracture surface revealed that microcracks initiated at the WC grain boundary coalesced, and then the crack grew rapidly in the coating. Cracks in the substrate were initiated by the stress concentration of the crack in the coating, which was modeled by finite element analysis. For the specimens tested in this study, the fatigue strength of sprayed specimens was dominated by that of sprayed coating. Thus, the fatigue strength could be evaluated uniquely by the true stress on the coating surface. 9 refs., 12 figs., 2 tabs.

  11. Study on the diamond/ultrafine WC-Co cermets interface formed in a SPS consolidated composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Nanocrystalline WC-Co composite powder and coated tungsten diamond by using vacuum vapor deposition were consolidated by the spark plasma sintering (SPS) process to prepare diamond-enhanced WC-Co cemented carbide composite materials. The interface microstructures between coated tungsten diamond and WC-Co cemented carbide matrix were investigated by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDXS). The results showed that there is a transitional layer between the diamond and the matrix, in which the carbon content is 62.97wt.%, and the content of cobalt in the transitional zone is 6.19wt.%; the content of cobalt in the WC-Co cemented carbide matrix is 6.07wt.%, in which the carbon content is 15.95wt.%, and the content of cobalt on the surface of diamond is 7.30wt.%, in which the carbon content is 80.38wt.%. The transitional zone prevents the carbon atom of the diamond from spreading to the matrix, in which the carbon content does coincide with the theoretical value of the raw nanocomposite powders, and the carbon content forms a graded distribution among the matrix, transitional zone, and the surface of diamond; after the 1280℃ SPS consolidated process the diamond still maintains a very good crystal shape, the coated tungsten on the surface of the diamond improves thermal stability of the diamond and increases the bonding strength of the interface between the diamond and the matrix.

  12. Physical Properties of Diamond Coatings on a WC-6%Co Substrate

    Institute of Scientific and Technical Information of China (English)

    刘沙; 易丹青; 余志明

    2002-01-01

    We have investigated the physical properties, including the morphology, texture, adhesion and chemical quality,of high-frequency chemical vapour deposited diamond coatings on WC-6%Co substrates, which were pre-treated by a two-step etching method. The results indicate that the increasing Co content from 0.12 to 3.05% within the etching depth of Sμmn caused a morphology transformation from prism diamond to spherulitic diamond, and a texture transformation from a {111} orientation to a {110} orientation. The Raman spectrum shows that the spherulitic diamond film contains more non-diamond phases (graphite, amorphous carbon and diamond-like carbon, etc) and has lower chemical quality than diamond films on a WC-6%Co substrate. The diamond coating grain sizes became about four times smaller when the deposition temperatures on the substrate surface were reduced from 1000 to 900° C. Compared with spherulitic diamond films, the prism diamond films exhibit better adhesion on the WC-6%Co substrate.

  13. Nanocrystalline WC with non-toxic Fe-Mn binder

    Energy Technology Data Exchange (ETDEWEB)

    Siemiaszko, Dariusz [Military University of Technology, Department of Advanced Technology and Chemistry, ul. Gen. S. Kaliskiego 2, 00-908 Warsaw (Poland); Rosinski, Marcin; Michalski, Andrzej [Warsaw University of Technology, Department of Materials Science and Engineering, Woloska 141, 02-507 Warsaw (Poland)

    2010-05-15

    Cemented carbides, based on the tungsten carbide (WC), are very popular and useful in an industry. The most important metal us as a binder in this kind of materials is cobalt. It has many advantages as a binder: very good wettability, favourable solubility with WC and thermal conductivity similar to WC. However, cost of cobalt is very high because of its low natural resources. Cobalt is not also neutral for health. It is known as an allergen and same research shown that it could cause a cancer. This paper presents results of sintering the tungsten carbides with Fe-Mn alloys as the binders. (copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  14. Reactive Sintering of Bimodal WC-Co Hardmetals

    Directory of Open Access Journals (Sweden)

    Marek Tarraste

    2015-09-01

    Full Text Available Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal hardmetal has perspective for demanding wear applications for its increased combined hardness and toughness. Compared to coarse material there is only slight decrease in fracture toughness (K1c is 14.7 for coarse grained and 14.4 for bimodal, hardness is increased from 1290 to 1350 HV units.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7511

  15. An Experimental Study on Slurry Erosion Resistance of Single and Multilayered Deposits of Ni-WC Produced by Laser-Based Powder Deposition Process

    Science.gov (United States)

    Balu, Prabu; Hamid, Syed; Kovacevic, Radovan

    2013-11-01

    Single and multilayered deposits containing different mass fractions of tungsten carbide (WC) in nickel (Ni)-matrix (NT-20, NT-60, NT-80) are deposited on a AISI 4140 steel substrate using a laser-based powder deposition process. The transverse cross section of the coupons reveals that the higher the mass fraction of WC in Ni-matrix leads to a more uniform distribution through Ni-matrix. The slurry erosion resistance of the fabricated coupons is tested at three different impingement angles using an abrasive water jet cutting machine, which is quantified based on the erosion rate. The top layer of a multilayered deposit (i.e., NT-60 in a two-layer NT-60 over NT-20 deposit) exhibits better erosion resistance at all three tested impingement angles when compared to a single-layer (NT-60) deposit. A definite increase in the erosion resistance is noted with an addition of nano-size WC particles. The relationship between the different mass fractions of reinforcement (WC) in the deposited composite material (Ni-WC) and their corresponding matrix (Ni) hardness on the erosion rate is studied. The eroded surface is analyzed in the light of a three-dimensional (3-D) profilometer and a scanning electron microscope (SEM). The results show that a volume fraction of approximately 62% of WC with a Ni-matrix hardness of 540 HV resulting in the gouging out of WC from the Ni-matrix by the action of slurry. It is concluded that the slurry erosion resistance of the AISI 4140 steel can be significantly enhanced by introducing single and multilayered deposits of Ni-WC composite material fabricated by the laser-based powder deposition process.

  16. Kinetics of the formation of metal binder gradient in WC-Co by carbon diffusion induced liquid migration

    Energy Technology Data Exchange (ETDEWEB)

    Guo Jun [Department of Metallurgical Engineering, University of Utah, 135 S. 1460 E. Room 412, Salt Lake City, UT 84112 (United States); Fang, Zhigang Zak, E-mail: zak.fang@utah.edu [Department of Metallurgical Engineering, University of Utah, 135 S. 1460 E. Room 412, Salt Lake City, UT 84112 (United States); Fan Peng; Wang Xu [Department of Metallurgical Engineering, University of Utah, 135 S. 1460 E. Room 412, Salt Lake City, UT 84112 (United States)

    2011-06-15

    Cemented tungsten carbide (WC-Co) with a cobalt content gradient from the surface to the bulk of a sintered piece is an example of a functionally graded material, the mechanical properties of which are optimized by the unique gradient microstructure, giving rise to superior combinations of wear resistance vs. fracture toughness. A process for creating such cobalt gradients in WC-Co was developed recently based on heat treatments of fully sintered WC-Co materials in carburizing atmospheres. A study of the kinetics of the process is necessary to fully understand the mechanisms of the process in order to achieve desired or designed gradients. In this paper, a series of carburizing experiments were conducted to examine the effects of key process parameters including temperature, composition of the atmosphere, and time on the overall kinetics of the process. A kinetic model was established to predict the thickness of the gradient as a function of these process variables, enabling the design of functionally graded WC-Co through controlling atmosphere and time.

  17. Crystalline silicates in planetary nebulae with [WC] central stars

    NARCIS (Netherlands)

    Waters, LBFM; Beintema, DA; Zijlstra, AA; de Koter, A; Molster, FJ; Bouwman, J; de Jong, T; Pottasch, [No Value; de Graauw, T

    We present ISO-SWS spectroscopy of the cool dusty envelopes surrounding two Planetary Nebulae with [WC] central stars, BD+30 3639 and He 2-113. The lambda <15 mu m region is dominated by a rising continuum with prominent emission from C-rich dust (PAHs), while the long wavelength part shows narrow

  18. Characteristics of Planetary Nebulae with [WC] Central Stars

    Directory of Open Access Journals (Sweden)

    M. Peña

    2003-01-01

    Full Text Available Utilizando datos espectro-fotométricos de alta resolución, hemos analizado las condiciones físicas, las abundancias químicas y la cinemática de una muestra amplia de nebulosas planetarias con estrella central de tipo [WC]. Los resultados se comparan con las características de nebulosas planetarias ionizadas por estrellas con líneas de emisión débiles (WELS o estrellas centrales no-WR. Encontramos que las WRPNe muestran una proporción mayor de nebulosas ricas en nitrógeno. Ninguna de las 9 nebulosas alrededor de WELS analizadas muestran enriquecimiento de nitrógeno. Las WRPNe presentan mayores velocidades de expansión y mayor turbulencia, lo que indica que la energía mecánica del viento estelar masivo ha afectado de manera importante el comportamiento cinemático de la nebulosa. También hemos encontrado que las PNe con estrellas de alta temperatura (por lo tanto mas evolucionadas se expanden mas rápido. El efecto es mas importante en WRPNe. Esto podría utilizarse para comprobar la secuencia evolutiva, [WC]-tardías→ [WC]-tempranas, que se ha propuesto para estrellas [WC].

  19. Slurry Erosion Behavior of F6NM Stainless Steel and High-Velocity Oxygen Fuel-Sprayed WC-10Co-4Cr Coating

    Science.gov (United States)

    Cui, S. Y.; Miao, Q.; Liang, W. P.; Huang, B. Z.; Ding, Z.; Chen, B. W.

    2017-02-01

    WC-10Co-4Cr coating was applied to the surface of F6NM stainless steel by high-velocity oxygen-fuel spraying. The slurry erosion behavior of the matrix and coating was examined at different rotational speeds using a self-made machine. This experiment effectively simulates real slurry erosion in an environment with high silt load. At low velocity (<6 m/s), the main failure mechanism was cavitation. Small bubbles acted as an air cushion, obstructing direct contact between sand and the matrix surface. However, at velocity above 9 m/s, abrasive wear was the dominant failure mechanism. The results indicate that WC-10Co-4Cr coating significantly improved the slurry resistance at higher velocity, because it created a thin and dense WC coating on the surface.

  20. Characteristics of Nanophase WC and WC-3 wt% (Ni, Co, and Fe Alloys Using a Rapid Sintering Process for the Application of Friction Stir Processing Tools

    Directory of Open Access Journals (Sweden)

    Daeup Kim

    2015-01-01

    Full Text Available Microstructures and mechanical characteristics of tungsten carbide- (WC- based alloys, that is, WC, WC-3 wt% Ni, WC-3 wt% Co, and WC-3 wt% Fe, fabricated using a spark plasma sintering (SPS method for the application of friction stir processing tools were evaluated. The sintered bodies with a diameter of 66 mm showed relative densities of up to 99% with an average particle size of 0.26~0.41 μm under a pressure condition of 60 MPa with an electric current for 35 min without noticeable grain growth during sintering. Even though no phase changes were observed after the ball milling process the phases of W2C and WC1-x appeared in all sintered samples after sintering. The Vickers hardness and fracture toughness of the WC, WC-3 wt% Ni, WC-3 wt% Co, and WC-3 wt% Fe samples ranged from 2,240 kg mm2 to 2,730 kg mm2 and from 6.3 MPa·m1/2 to 9.1 MPa·m1/2, respectively.

  1. The effect of spraying parameters on micro-structural properties of WC-12%Co coating deposited on copper substrate by HVOF process

    Energy Technology Data Exchange (ETDEWEB)

    Sathwara, Nishit, E-mail: nishit-25@live.in [Fusion Rector Material Development & Characterization Division, Institute for Plasma Research, GIDC Electronics Estate, Sec-25, Gandhinagar-382016 (India); Metallurgical & Materials Engineering Department, Indus University, Ahmedabad-382115 (India); Jariwala, C., E-mail: chetanjari@yahoo.com; Chauhan, N.; Raole, P. M. [Fusion Rector Material Development & Characterization Division, Institute for Plasma Research, GIDC Electronics Estate, Sec-25, Gandhinagar-382016 (India); Basa, D. K. [Metallurgical & Materials Engineering Department, Indus University, Ahmedabad-382115 (India)

    2015-08-28

    High Velocity Oxy-Fuel (HVOF) thermal sprayed coatingmade from Tungsten Carbide (WC) isconsidered as one of the most durable materials as wear resistance for industrial applications at room temperature. WC coating offers high wear resistance due to its high hardness and tough matrix imparts. The coating properties strongly depend on thermal spray processing parameters, surface preparation and surface finish. In this investigation, the effect of variousHVOF process parameters was studied on WC coating properties. The WC-12%Co coating was produced on Copper substrate. Prior to coating, theCopper substrate surface was prepared by grit blasting. WC-12%Co coatings were deposited on Coppersubstrates with varying process parameters such as Oxygen gas pressure, Air pressure, and spraying distance. Microstructure of coating was examined using Scanning Electron Microscope (SEM) and characterization of phasespresentin the coating was examined by X-Ray Diffraction (XRD). Microhardness of all coatingswas measured by VickerMicrohardness tester. At low Oxygen Pressure(10.00 bar), high Air pressure (7bar) and short nozzle to substrate distance of 170mm, best coating adhesion and porosity less structure isachieved on Coppersubstrate.

  2. Investigation of WC-Co Electrospark Coatings with Various Carbon Contents

    Science.gov (United States)

    Burkov, A. A.; Pyachin, S. A.

    2014-06-01

    Electrospark deposition was employed to clad WC-10%Co, W/C1.6 -10%Co, and W/C0.5 -10%Co hard alloys on steel 1035, and the tribological properties of the coatings obtained were examined. The influence of the W/C ratio in the electrode materials on the decarburization of tungsten carbide was studied. It is shown that the degree of tungsten carbide degradation can be reduced by increasing the concentration of carbon in the WC-Co electrode materials, and also that the WC decarburization reaction is reversible on annealing. Coatings deposited using new electrode materials with an excess of carbon (W/C0.5) and/or tungsten (W/C1.6) have increased microhardness and improved frictional characteristics compared with the conventional coating.

  3. Effect of WC/Co coherency phase boundaries on Fracture toughness of the nanocrystalline cemented carbides.

    Science.gov (United States)

    Xie, Hongxian; Song, Xiaoyan; Yin, Fuxing; Zhang, Yongguang

    2016-08-03

    The effect of coherency WC/Co phase boundaries on the fracture toughness of the nanocrystalline WC-Co cemented carbides is studied by MD simulation method. The simulation results show that the nanocrystalline WC-Co cemented carbides with coherency WC/Co phase boundaries has higher fracture toughness than that without coherency WC/Co phase boundaries. Moreover, the mechanism of why coherency WC/Co phase boundaries can improve the fracture toughness of the nanocrystalline cemented carbides is also investigated. It is found the fact that the separation energy of the coherent WC/Co phase boundary is larger than that of the incoherent WC/Co phase boundaries is the main reason for this excellent mechanical property.

  4. Influence of energetic ion bombardment on W-C : H coatings deposited with W and WC targets

    NARCIS (Netherlands)

    Strondl, C; Carvalho, NM; De Hosson, JTM; Krug, TG

    2005-01-01

    Tungsten containing diamond-like carbon (W-C:H) coatings have been produced by unbalanced magnetron sputtering using two different target materials. In the first series of coatings, W has been used as target material, and in the second series, WC has been used as target material. In both series of W

  5. A New Prescription for the Mass-loss Rates of WC and WO Stars

    Science.gov (United States)

    Tramper, F.; Sana, H.; de Koter, A.

    2016-12-01

    We present a new empirical prescription for the mass-loss rates of carbon- and oxygen-sequence Wolf-Rayet stars as a function of their luminosity, surface chemical composition, and initial metallicity. The new prescription is based on results of detailed spectral analyses of WC and WO stars and improves the often applied Nugis and Lamers relation. We find that the mass-loss rates of WC and WO stars (with X = 0 and Y ≲ 0.98) can be expressed as {log} \\dot{M}=-9.20+0.85{log}(L/L ⊙) + 0.44 log Y + 0.25 log (Z Fe/Z Fe,⊙). This relation is based on mass-loss determinations that assume a volume-filling factor of 0.1, but the prescription can easily be scaled to account for other volume-filling factors. The residual of the fit is σ = 0.06 dex. We investigated whether the relation can also describe the mass loss of hydrogen-free WN stars and showed that it can when an adjustment of the metallicity dependence ({log} \\dot{M}\\propto 1.3{log}({Z}{Fe}/{Z}{Fe,⊙ })) is applied. Compared to that of Nugis and Lamers, \\dot{M} is less sensitive to the luminosity and the surface abundance, implying a stronger mass loss of massive stars in their late stages of evolution. The modest metallicity dependence implies that if WC or WO stars are formed in metal-deficient environments, their mass-loss rates are higher than currently anticipated. These effects may result in the formation of a larger number of SNe Ic and fewer black holes and may favor the production of superluminous SNe Ic through interaction with C- and O-rich circumstellar material or dense stellar wind.

  6. The Electro-Spark Deposited WC-Cu Coatings Modified by Laser Treatment / Powłoki WC-Cu Naniesione Elektroiskrowo I Modyfikowane Obróbką Laserową

    Directory of Open Access Journals (Sweden)

    Radek N.

    2015-12-01

    Full Text Available The main objective of the present work was to determine the influence of laser treatment on microstructure, X-ray diffraction, microhardness, surface geometric structure and roughness, corrosion resistance and tribological properties of coatings deposited on C45 carbon steel by the electro-spark deposition (ESD process. The studies were conducted using WC-Cu electrodes produced by the powder metallurgy route. The tests show that the laser-treated electro-spark deposited WC-Cu coatings are characterized by higher corrosion resistance, surface roughness and seizure resistance which come at the expense of lower microhardness. The laser treatment process causes the homogenization of the chemical composition, structure refinement and healing of microcracks and pores of the electro-spark deposited coatings. Laser treated ESD coatings can be applied in sliding friction pairs and as protective coatings.

  7. Pulse Electrodeposition for WC-Co-Ni Coating Preparation and Performance%脉冲电沉积WC-Co-Ni镀层的制备及性能研究

    Institute of Scientific and Technical Information of China (English)

    常季; 陈吉; 崔霄; 孙彦伟

    2015-01-01

    目的 提高WC-Co-Ni纳米晶复合镀层的综合性能. 方法 利用脉冲电沉积法制备WC-Co-Ni纳米晶复合镀层,分析镀层的结构、表面形貌及元素成分,测试镀层的显微硬度. 对WC-Co-Ni纳米晶复合镀层和304不锈钢进行5%(质量分数) H2 SO4 溶液浸泡实验,计算腐蚀速率,对比其耐蚀性. 结果 当脉冲参数为阴极电流密度5 A/dm2、脉冲占空比50%、脉冲频率2000 Hz时,施镀2 h制备的WC-Co-Ni复合镀层为纳米晶结构. 镀层表面平整、光亮,无裂纹,由立方晶型的Ni、六方结构的WC和立方晶型的Co组成,WC-Co颗粒均匀弥散在纳米晶Ni镀层内,且m( Ni) : m( W) : m( C) : m( Co)=6 : 2 : 1 : 1. WC-Co纳米颗粒起到了促进形核的作用,晶粒尺寸大多分布在20 nm左右. WC-Co纳米颗粒对镀层起到了弥散强化作用,使复合镀层的显微硬度达到600 HV. 在浸泡腐蚀实验中,随着温度从20 ℃升高至80 ℃,复合镀层的腐蚀速率增加缓慢,20 ℃下的腐蚀速率仅为0. 4192 mm/a,80 ℃下的腐蚀速率也低于20 mm/a.结论 脉冲电沉积法制备的WC-Co-Ni纳米晶复合镀层硬度高于传统的不锈钢材料,耐蚀性也优于304不锈钢,综合性能较好.%Objective To improve the comprehensive performance of WC-Co-Ni nanocrystalline composite coatings. Methods WC-Co-Ni nanocrystalline composite coatings were prepared by pulse electrodeposition, the structure, the surface morphology and the elemental composition were analyzed, microhardness of the composite coatings was tested. The 304 stainless steel and the com- posite coatings were immersed in H2 SO4 solution of the mass fraction of 5%, the corrosion rate was calculated and their corrosion resistances were compared. Results It was showed that when the pulse parameters were the follows, i. e. , 5 A/dm2 cathodic cur-rent density, pulse duty ratio 50%, the pulse frequency of 2000 Hz and the plating time 2 hours, the prepared WC-Co-Ni compos-ite coating formed a

  8. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    Science.gov (United States)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong; Lee, Changhee; Woo, WanChuck; Park, Sunhong

    2015-08-01

    Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures combined with the crack initiation sites such as the fractured WC particles, pores and solidification cracks. WC particles directly caused clad cracks by particle fracture under the tensile stress. The pores and solidification cracks also affected as initiation sites and provided an easy crack path ways for large brittle fractures.

  9. Coating Properties of WC-Ni Cold Spray Coating for the Application in Secondary Piping System of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, JeongWon; Kim, Seunghyun; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2015-10-15

    As a result of FAC(flow accelerated corrosion), severe accidents, failure of carbon steel like a Mihama Unit-3 occurred. Chemical composition change of carbon steel or coating to inner surface is one of methods to improve corrosion properties. Among them, thermal spray coating is convenient solution to apply at industry. Powder is melted at blast furnace and ejected to substrate. After adhesion, substrate and coating layer is cooled down and coated layer protects steel from corrosion finally. However high thermal energy is transferred to substrate and coating layer so it leads high thermal residual stress in coating procedure. Besides, high temperature for melting powder makes unexpected chemical reaction of powder like an oxidation or carburization. Whereas, cold spray uses low temperature comparing with other thermal spray. Thermal energy is used for not melting powder but high kinetic energy of powder and plastic deformation during collision. Therefore, fuel such as oxygen-acetylene gas is not needed. It needs carrier gas, compressed air, nitrogen or helium, to increase kinetic energy of powder and move powder to substrate. Comparing cold spray with high velocity oxy fuel (HVOF), one of thermal spray, cold spray coating layer contains only WC and Co. One of other problem about WC is brittleness during coating. To improve deformability of WC, binder metal is added. For example, Co, Cr, Ni, Cu, Al, Fe or etc. Additionally, binder metal lowering melting temperature of composite powder increases coating properties. Among them, Co which is widely used as binder metal maintains mechanical properties like a hardness and improves corrosion properties. Therefore Co is not suitable for binder metal of WC coating. In contrast, Ni has better corrosion resistance to alkaline environment and makes lower melting temperature. Moreover, in a view of cold spray, FCC structure has better deformability than BCC or HCP, and BCC has lowest deformability. WC is BCC structure so it

  10. Slurry Erosion Performance Study of Detonation Gun-Sprayed WC-10Co-4Cr Coatings on CF8M Steel Under Hydro-Accelerated Conditions

    Science.gov (United States)

    Bhandari, Sanjeev; Singh, Harpreet; Kumar, Harmesh; Rastogi, Vikas

    2012-09-01

    In the current investigation, cermet coatings (WC-10Co-4Cr) were deposited on CF8M steel by detonation gun (D-gun) thermal spraying process. Subsequently, the slurry erosion behaviors of the coated and bare steels were investigated using a high-speed erosion test rig. Slurry collected from an actual hydro power plant was used as the abrasive media. Effects of concentration (ppm), average particle sizes and rotational speed on the slurry erosion behaviors of coated and bare steels under different experimental conditions were studied. The analysis of eroded samples was done using SEM and stylus profilometry. Signatures of microcutting, fracture of well-bonded WC grains, and fragmentations were observed on the eroded surface of WC-10Co-4Cr coating, while signatures of formation of plowing, lips, shearing of platelet, formation of crater, and micro-cutting were observed on the eroded surface of CF8M steel.

  11. A study on the synthesis and microstructure of WC-TiN superlattice coating

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, J.S.; Myung, H.S.; Han, J.G. [Sung Kyun Kwan Univ., Suwon (Korea). Plasma Appl. Mater. Lab.; Musil, J. [Dept. of Physics, Univ. of West Bohemia (Czech Republic)

    2000-09-01

    WC-TiN superhard coatings are formulated to form a nanoscaled superlattice by separate arc reactive evaporation of Ti and WC. The microstructure of WC-TiN films was identified to be a superlattice of TiN and {beta}-WC{sub 1-x} phases with modulation period ({lambda}) of 5-13 nm and the lattice planes were continuous through the TiN and {beta}-WC{sub 1-x} layers. The residual stress of WC-TiN films was measured to be 7.9 GPa. This high stress was reduced to 2.2 GPa by introducing Ti or Ti-WC interlayers. Ti-WC interlayer also increased the film adhesion strength. In spite of almost the same residual stress of 2.2-2.3 GPa, Ti-WC/WC-TiN film showed a higher adhesion strength of 48.5 N than that of Ti/WC-TiN film. These results are attributed to the low residual stress and higher stiffness of the Ti-WC interlayer than the soft Ti interlayer. The microhardness of Ti-WC/WC-TiN film on cemented carbide was measured to be 40 GPa and the maximum hardness was obtained as the period ({lambda}) was approximately 7 nm. This value is approximately 1.5 times higher than that of the TiN single layer film. Other WC-TiN superlattice coatings with Ti and WC interlayers showed a hardness range of 38-40 GPa. The ratio H{sup 3}/E{sup 2} (plastic deformation resistance) of WC-TiN superlattice films with various interlayers was calculated to be in a range from 0.18 to 0.33. This paper reports the preparation of WC-TiN superlattice coatings on WC-Co and Si substrates using a multi-cathode arc ion-plating system. The microstructures and mechanical properties of WC-TiN superlattice films were investigated, too. (orig.)

  12. Thermal properties of WC-10 wt. (% Co alloys

    Directory of Open Access Journals (Sweden)

    Francisco de Assis Léo Machado

    2008-03-01

    Full Text Available In this article, photothermal techniques were used in order to determine some thermal properties: diffusivity, conductivity, effusivity and specific heat capacity of WC-10 wt. (% Co six samples subjected to different sintering processes. The samples were sintered using high pressure - high temperature (HPHT sintering system. The open cell photoacoustic (OPC used to measure thermal diffusivity is described in detail. The values of thermal properties here measured and evaluated are consistent to those previously reported in the literature.

  13. FAINT EMISSION LINES IN PLANETARY NEBULAE WITH A [WC] NUCLEUS

    Directory of Open Access Journals (Sweden)

    J. García-Rojas

    2011-01-01

    Full Text Available Presentamos los primeros resultados del análisis de una muestra de 14 nebulosas planetarias con núcleo [WC] con líneas de recombinación débiles de oxígeno y carbono. Los resultados están basados en espectros profundos obtenidos con el espectrógrafo MIKE en el telescopio Magallanes-Clay de 6.5 m en Chile.

  14. [WC] Stellar wind turbulent outflows feeding the ism

    Directory of Open Access Journals (Sweden)

    Y. Grosdidier

    2002-01-01

    Full Text Available Se han detectado uctuaciones en los vientos de las estrellas centrales, con tipos [WC 8{9], de nebulosas planetarias. Estructuras en movimiento de las l neas C III 5696 y C IV 5801/12 son interpretadas como inhomogeneidades aceleradas por los vientos Wolf-Rayet. Sus par ametros cinem aticos son comparados con los observados en estrellas Wolf-Rayet masivas.

  15. Abundances and ADFs in PNe with WC central stars

    CERN Document Server

    García-Rojas, Jorge; Morisset, Christophe; Ruiz, Maria Teresa

    2011-01-01

    We present preliminary results obtained from the analysis of very deep echelle spectra of a dozen planetary nebulae with [WC] or weak emission lines (wels) central stars. The computed abundance discrepancy factors (ADFs) are moderate, with values lower than 4. In principle, no evidence of the H-poor metal enriched inclusions proposed by Liu et al. (2000) have been found. However, a detailed analysis of the data is in progress.

  16. Morpho-Structural Characterization of WC20Co Deposited Layers

    Science.gov (United States)

    Tugui, C. A.; Vizureanu, P.

    2017-06-01

    Hydroelectric power plants use the power of water to produce electricity. In this paper we propose a solution that will increase the efficiency of turbine operation by implementing new innovative technologies to increase the working characteristics by depositing hard thin films of tungsten carbide. For this purpose hard tough deposits with WC20Co and Jet Plasma Jet on X3CrNiMo13-4 stainless steel were used for the realization of the Francis turbine with vertical shaft.

  17. A Novel Method for Direct Synthesis of WC-Co Nanocomposite Powder

    Science.gov (United States)

    Zhu, M.; Bao, X. Y.; Yang, X. P.; Gu, N. S.; Wang, H.; Zeng, M. Q.; Dai, L. Y.

    2011-09-01

    In this study, a novel method, termed dielectric-barrier-discharge-plasma (DBDP) assisted ball milling and low-temperature carburization, was used to synthesize WC-Co nanocomposite powder. X-ray diffraction, scanning/transmission electron microscopy, and differential scanning calorimetry were used to characterize the microstructure of powders. Starting from W, Co, and graphite powder mixtures, the DBDP-milled W-C-10Co powder exhibited a flakelike morphology with very fine lamellar structure. The WC-Co composite powder was synthesized at 1273 K (1000 °C), which is much lower than the requisite temperature for the conventional carburizing method. The obtained WC-Co composite powder had a nanocomposite microstructure in which fine WC particles were bounded by homogenously distributed Co phase, and the WC crystals had a slablike morphology with a planar size of about 200 nm and carburization temperature and the nanocomposite structure of WC-Co powder.

  18. Synthesis of Nanocrystalline WC Single-Phase Refractory via Mechanical Milling

    Directory of Open Access Journals (Sweden)

    Mansour Razavi

    2011-01-01

    Full Text Available In this paper the possibility of production of nanocrystalline WC single-phase by mechanical milling has been investigated. The raw materials containing tungsten and carbon with WC as nucleation were milled in a planetary ball mill and sampled in different times. Studies showed that after 75 hours of milling the WC with W2C was produced and remained constant in higher milling time. Adding WC to raw materials at the beginning process leads to the fact that after 50 hours of milling only WC was synthesized without undesirable W2C phase. This material remained stable until higher times of milling too. From broadening of XRD peaks, the crystalline size in synthesized WC was estimated in nanometer scale which lower than the system containing primary WC, and it means that the strain in this system was lower than first system.

  19. Diode laser cladding of Co-based composite coatings reinforced by spherical WC particles

    Science.gov (United States)

    Janicki, Damian; Górka, Jacek; Czupryński, Artur; Kwaśny, Waldemar; Żuk, Marcin

    2016-12-01

    A laser cladding system consisting of a direct diode laser with the flat-top beam profile and an off-axis powder injection nozzle has been used to fabricate Co-based (Satellite 6) metal matrix composite coatings reinforced by spherical-shaped WC particles. Non-porous coatings with the WC fraction of about 50 vol.% and a low dissolution of the WC particles in the matrix have been obtained. The heat input level affects the degree of WC dissolution and the matrix mean free path between the embedded WC particles. Comparative erosion tests between the metallic Satellite 6 and composite Satellite 6/WC coatings showed that the composite coatings exhibit a superior erosion resistance only at the oblique impingement condition. Generally, a low erosion resistance of the composite coatings at the normal impingement is mainly attributed to a very smooth interface between the spherical-shaped WC particles and the matrix alloy.

  20. Wear behaviors of HVOF sprayed WC-12Co coatings by laser remelting under lubricated condition

    Science.gov (United States)

    Dejun, Kong; Tianyuan, Sheng

    2017-03-01

    A HVOF (high velocity oxygen fuel) sprayed WC-12Co coating was remelted with a CO2 laser. The surface-interface morphologies and phases were analyzed by means of SEM (scanning electron microscopy), and XRD (X-ray diffraction), respectively. The friction and wear behaviors of WC-12Co coating under the dry and lubricated conditions were investigated with a wear test. The morphologies and distributions of chemical elements on worn scar were analyzed with a SEM, and its configured EDS (energy diffusive spectrometer), respectively, and the effects of lubricated condition on COFs (coefficient of friction) and wear performance were also discussed. The results show that the adhesion between the coating and the substrate is stronger after laser remetling (LR), in which mechanical bonding, accompanying with metallurgical bonding, was found. At the load of 80 N, the average COF under the dry and lubricated friction conditions is 0.069, and 0.052, respectively, the latter lowers by 23.3% than the former, and the wear rate under the lubricated condition decreases by 302.3% than that under the dry condition. The wear mechanism under the dry and lubrication conditions is primarily composed of abrasive wear, cracking, and fatigue failure.

  1. Arecibo and Goldstone Radar Imaging of Near-Earth Asteroid 2005 WC1

    Science.gov (United States)

    Lawrence, Kenneth J.; Benner, Lance A. M.; Brozovic, Marina; Jao, Joseph S.; Giorgini, Jon D.; Slade, Martin A.; Jurgens, Raymond F.; Nolan, Michael C.; Howell, Ellen S.; Taylor, Patrick A.

    2016-10-01

    We report radar observations of near-Earth asteroid 2005 WC1 that were obtained at Arecibo (2380 MHz, 13 cm) and Goldstone (8560 MHz, 3.5 cm) on 2005 December 14-15 during the asteroid's approach within 0.020 au (7.7 lunar distances). The asteroid was a strong radar target and we obtained a sequence of delay-Doppler images with resolutions as fine as 7.5 m/pixel. The radar images reveal an angular object with several pronounced facets, radar-dark regions, and an estimated diameter of ~0.4 km. The rotation of the facets in the images gives a rotation period of 2.57 h that is consistent with the estimate of 2.582 h ± 0.002 h reported by Miles et al. (private communication). 2005 WC1 has a circular polarization ratio of 1.12 ± 0.02 that is one of the highest values known, suggesting a structurally-complex near-surface at centimeter decimeter spatial scales. This work has been performed at the Jet Propulsion Laboratory, California Institute of Technology, under contract with NASA.

  2. A new prescription for the mass-loss rates of WC and WO stars

    CERN Document Server

    Tramper, F; de Koter, A

    2016-01-01

    We present a new empirical prescription for the mass-loss rates of carbon and oxygen sequence Wolf-Rayet stars as a function of their luminosity, surface chemical composition, and initial metallicity. The new prescription is based on results of detailed spectral analyses of WC and WO stars, and improves the often applied Nugis & Lamers (2000) relation. We find that the mass-loss rates of WC and WO stars (with $X=0$ and $Y < 0.98$) can be expressed as $\\log{\\dot{M}} = -9.20 + 0.85\\log{(L/L_{\\odot})} + 0.44\\log{Y} + 0.25\\log{(Z_{\\mathrm{Fe}}/Z_{\\mathrm{Fe}, \\odot})}$. This relation is based on mass-loss determinations that assume a volume-filling factor of 0.1, but the prescription can easily be scaled to account for other volume-filling factors. The residual of the fit is $\\sigma = 0.06$ dex. We investigated whether the relation can also describe the mass loss of hydrogen-free WN stars and showed that it can when an adjustement of the metallicty dependence ($\\log{\\dot{M}} \\propto 1.3\\log{(Z_{\\mathrm{Fe}...

  3. The Formation of Nanocrystalline Diamond Coating on WC Deposited by Microwave Assisted Plasma CVD

    Science.gov (United States)

    Toff, M. R. M.; Hamzah, E.; Purniawan, A.

    2010-03-01

    Diamond is one form of carbon structure. The extreme hardness and high chemical resistant of diamond coatings determined that many works on this area relate to coated materials for tribological applications in biomedicine, as mechanical seals or cutting tools for hard machining operations. In the work, nanocrystalline diamond (NCD) coated tungsten carbide (WC) have been deposited by microwave assisted plasma chemical vapor deposition (MAPCVD) from CH4/H2 mixtures. Morphology of NCD was investigated by using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The quality of NCD is defined as ratio between diamond and non diamond and also full width at half maximum (FWHM) was determined using Raman spectra. The result found that the NCD structure can be deposited on WC surface using CH4/H2 gas mixture with grain size ˜20 nm to 100 nm. Increase %CH4 concentration due to increase the nucleation of NCD whereas decrease the quality of diamond. Based on Raman spectra, the quality of NCD is in the range ˜98.82-99.01% and 99.56-99.75% for NCD and microcrystalline (MCD), respectively. In addition, FWHM of NCD is high than MCD in the range of 8.664-62.24 cm-1 and 4.24-5.05 cm-1 for NCD and MCD respectively that indicate the crystallineity of NCD is smaller than MCD.

  4. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  5. Effect of Composition on Mechanical Properties of Mullite-WC Nano Composites Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    H. Rajaei

    2016-12-01

    Full Text Available Mullite-WC composites were prepared from Mullite and WC powders by spark plasma sintering at 1400 °C for a holding time of 180 s under 30 MPa. Microstructure, strength, and hardness of the mullite-WC composites were studied. The mullite-WC composite containing 5-20 wt% WC reached over 94 % theoretical density. The strength and Vickers hardness of mullite-(10 wt% WC sintered composite reached maximum values of 298 MPa, and 1589 HV, respectively demonstrating that the introduction of WC significantly enhances the mechanical properties of the mullite matrix.

  6. Effects of particle density on depositing properties of WC-1 7 Co by HVOF process

    Institute of Scientific and Technical Information of China (English)

    丁坤英; 王立君

    2014-01-01

    The in-flight and deposition properties ofthree types ofWC-1 7 Co powder with different particle densities during a high-velocity oxygen fuel (HVOF)thermal spray process were investigated.Three types ofpowder exhibited similar velocity upon impact on the substrate surface.The powder with the lower particle density exhibited a higher temperature upon impingement process,resulting in the generation ofa higher flattening ratio.Thus,the coating derived from the powder with the lower particle density possessed superior micro-hardness,porosity and surface roughness.However,the coating with the lowest particle density showed the poorest fracture toughness because ofthe generation ofthe largest amount ofamorphous phase.

  7. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Energy Technology Data Exchange (ETDEWEB)

    Beristain, J.; Gonzalo, O.; Sanda, A.

    2014-04-01

    The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC) in turning operations. The cutting tools used were hard metal (WC) with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD) and Mono-Crystalline Diamond (MCD). The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 {mu}m. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM). It was observed that the Built Up Edge (BUE) and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool. (Author)

  8. 适宜碳化钨含量提高Ti(C,N)-WC涂层耐磨耐蚀性%Appropriate WC content improving wear and corrosion resistance of Ti(C, N)-WC coating

    Institute of Scientific and Technical Information of China (English)

    屈平; 马跃进; 赵建国; 马璐萍; 刘俊峰

    2014-01-01

    In order to improve the surface strength of the agricultural machinery key components, the in-situ synthesis of Ti(C,N)-WC composite coating with various WC contents was prepared on Q235B steel specimen surface by reactive plasma cladding technology. Firstly, raw materials were the titanium powder, graphite powder, TiN powder, WC powder and Ni60A powder, which were mixed according to the mass fraction ratio of 28:7:15:0:50, 28:7:15:6:44, 28:7:15:12:38, 28:7:15:15:35, 28:7:15:18:32. The five components of the powder were respectively placed in a planetary-type ball mill DQM, milled for 6 hours, were made a mixed powder paste with 504 of the glue which was the adhesive, and then were uniformly coated on the surface of pretreated Q235B specimen. Secondly, the five samples were placed in the vacuum drying oven and were dried under 80℃. By the plasma cladding technology that DML-300 plasma welding machine provided the heat source and the plasma arc single channel was used to scan to clad, the pre-coated raw material components occurred melting and chemical reaction and synthesized Ti(C,N) metal ceramic composite coating with different WC contents in situ. The morphology, microstructure, phase, wear and corrosion resistance of the Ti(C,N)-WC composite coating were analyzed by scanning electron microscope (SEM), X-ray diffractometer (XRD), micro hardness tester, abrasion testing machine and electrochemical workstation. The results indicated that the granular new phase Ti(C,N) were synthesized in-situ on Q235B steel during the plasma cladding process and the composite coatings were made, which were composed of hard phase, ring phase and binder phase, and had a good metallurgical combination with Q235B steel substrate. Appropriate WC content can promote the formation of ring phase, which effectively improved the wettability of the metal ceramic hard phase and binder phase, prevented the hard phase particles from moving closer to each other, inhibited the hard phase grain

  9. The role of the binder phase in the WC-Co sintering

    Directory of Open Access Journals (Sweden)

    Silva A.G.P. da

    2001-01-01

    Full Text Available The sintering of hardmetal in the solid state is studied. The influence of the WC particle size on the sintering kinetics, the role of the binder phase in the densification process and how sintering depends on the heating conditions are investigated. It is observed that alloys with different WC particle size show quite different structural evolution during sintering, although the densification mechanisms are the same. This is explained by the formation of agglomerates of WC and Co. Hardmetal alloys can sinter very rapidly when high heating rates are used, since rapid heating accelerates the binder spreading and the formation of WC-Co agglomerates. The binder phase (Co spreads on the WC particles initially as a thin layer. Subsequently, more Co spreads on this layer and WC-Co agglomerates are formed.

  10. Synthesis of Al2O3/WC powder by aluminothermic reduction and carbonization method

    Institute of Scientific and Technical Information of China (English)

    韩兵强; 李楠

    2004-01-01

    Al2O3/WC powder was synthesized by means of aluminothermic reduction-carbonization with metallic Al powder, yellow tungsten oxide and carbon black or graphite as raw materials under the protection of coke granules.The effects of Al2O3 content, temperature, C/WO3 molar ratio, and atmosphere on the synthesis of Al2O3/WC powder were studied. The results show that the relative content of WC and W2C is strongly influenced by the factors mentioned-above. Carbon black has higher reactivity than graphite. Al2O3-WC composite is easier to obtain under the protection of coke granules than under argon atmosphere. The CO in the coke layer can easily react with tungsten to form WC and to transfer from W2 C to WC.

  11. Microstructure and mechanical properties of WC-Co reinforced with NbC

    Directory of Open Access Journals (Sweden)

    Acchar Wilson

    2004-01-01

    Full Text Available Cemented carbides such as tungsten carbide-cobalt WC-Co composites have been widely used as cutting tool materials. Several reports have shown the influence of different factors such as grain size, type and amount of binder phase and the addition of hard particles on the properties of WC-Co. The purpose of this work was to investigate the effect of niobium carbide on the microstructure and mechanical properties of WC-Co. Specimens of WC-Co reinforced with NbC were mixed and subsequently hot-pressed in a inert atmosphere. The WC-Co-NbC composite material exhibited high hardness values (18.9 GPa, flexural strength (2100 MPa and fracture toughness (11.2 MPa.m½ . TEM analysis has shown a bimodal grain size distribution of WC.

  12. Erosion behaviour of WC-10Co-4Cr coating on 23-8-N nitronic steel by HVOF thermal spraying

    Science.gov (United States)

    kumar, Avnish; Sharma, Ashok; Goel, S. K.

    2016-05-01

    WC-10Co-4Cr coating was deposited by high-velocity oxy-fuel (HVOF) process on cast and solution treated (1220 °C/150 min) 23-8-N nitronic steel substrates. Solution treated substrate has shown higher toughness, ductility and impact energy with a marginal reduction in hardness as compared to cast substrate. This influence the coating deposition efficiency and erosion behaviour. Erosion resistance of coatings was evaluated by air jet erosion tester on two different impact angles (30° and 90°). Phases, microstructure and eroded surface of the coating were characterised by X-ray diffraction (XRD) analysis and field-emission scanning electron microscopy (FESEM) respectively. It is observed that coating on solution treated substrate was superior to cast substrate. The reason being that coating has dense and well-bonded structure with low porosity, less decarburization and inter-splat oxidation. Higher erosion resistance of coated solution treated 23-8-N nitronic steel was attributed to combination of high fracture toughness and hardness of coating including optimum mechanical properties of the substrate. FESEM analysis reveals that erosion response of WC-10Co-4Cr coating also dependent on the relative size of the impact crater with respect to the WC grain size. Coating is removed by combined mode of ductile and brittle erosion.

  13. Synthesis of WC powder through microwave heating of WO3-C mixture

    Science.gov (United States)

    Behnami, Amir Karimzadeh; Hoseinpur, Arman; Sakaki, Masoud; Bafghi, Mohammad Sh.; Yanagisawa, Kazumichi

    2017-02-01

    A simple, easy, and low-cost process for the fabrication of tungsten carbide (WC) powder through microwave heating of WO3-C mixtures was developed. Thermodynamic calculations and experimental investigations were carried out for WO3-C and W-C systems, and a formation mechanism was proposed. In the results, for the synthesis of WC, the use of over stoichiometric amount of C together with a specially assembled experimental setup (which effectively retains heat in the system) is necessary. The WC powder is successfully obtained by heating WO3:5C mixture for 900 s in a domestic microwave oven.

  14. Comparative study of a [WC 6] nucleus with other emission-lines nuclei of planetary nebulae

    CERN Document Server

    Acker, A; Cuisinier, F

    1995-01-01

    The central star (CSPN) of the planetary nebula M 1-25 (PN G 4.9+4.9) is classified as a [WC 6] star, the only CSPN of this subclass known at this time. A comparison with the other emission-lines CSPN (the [WC]-class and the 'weak emission-lines stars' or {\\em wels}-class) shows that (1) the characteristics of this [WC 6] star fit well inside the main properties of the other [WC] CSPN ; (2) the [WC] CSPN seem to evolve from the [WC 8-11] (latter) to [WC 2-4] (earlier) subclasses, say from dense nebulae with cool stars to more extended nebulae with hot nuclei, as for other CSPN ; (3) on the two-colour IRAS diagram,the [WC] and the {\\em wels} CSPN form two different groups : the progenitors of the [WC]-type CSPN seem to be Carbon stars evolving along post-AGB tracks, whereas the {\\em wels} CSPN seem to be related to OH/IR stars, some of them having possibly experienced a late helium-flash.

  15. On modeling the CNC end milling characteristics of Al-7075/WC powder metallurgy composites

    Science.gov (United States)

    Hanuman, N. S. V. N.; Rao, P. Gangadhara; Kumar, B. Sudheer; Karthik, N.

    2017-07-01

    Surface finish and material removal rate are two important factors in the manufacturing which affect acceptability of the product which in turn reflects on the profitability of the organization. The worth of the production setup to produce the components with high material removal rate (MRR) without sacrificing the surface requirements can play vital role in sustainability and profitability of the organization. In this paper, the effect of process parameters on metal removal rate and surface roughness has been investigated in milling of Al7075-MMC with WC as reinforcement element. Cutting speed, feed and depth of cut have been taken as input factors in three level response surface methodologies used for experimentation. Mathematical models have been developed using response surface methodology to predict surface finish, and metal removal rate in term of machining parameters. Depth of cut and feed rate are found to be a dominant parameter for surface roughness; whereas feed rate mainly affects the metal removal rate. The results of mathematical models have been compared with the experimental and found to be in good agreement. The results of predicted model can be used in selection of process parameters to insure desired quality and improved productivity.

  16. Crystal orientation mapping applied to the Y-TZP/WC composite

    CERN Document Server

    Faryna, M; Sztwiertnia, K

    2002-01-01

    Crystal orientation measurements made by electron backscattered diffraction (EBSD) in the scanning electron microscope (SEM) and microscopic observations provided the basis for a quantitative investigation of microstructure in an yttria stabilized, tetragonal zirconia-based (Y-TZP) composite. Automatic crystal orientation mapping (ACOM) in a SEM can be preferable to transmission electron microscopy (TEM) for microstructural characterization, since no sample thinning is required, extensive crystal data is already available, and the analysis area is greatly increased. A composite with a 20 vol.% tungsten carbide (WC) content was chosen since it revealed crystal relationships between the matrix and carbide phase already established by TEM analysis. However, this composite was difficult to investigate in the EBSD/ SEM since it is non-conductive, the Y-TZP grain size is of the order of the system resolution, and the sample surface, though carefully prepared, reveals a distinctive microtopography. In this paper, so...

  17. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Lee, Changhee, E-mail: chlee@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Woo, WanChuck [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Sunhong [Research Institute of Industrial Science & Technology, Hyo-ja-dong, Po-Hang, Kyoung-buk, San 32 (Korea, Republic of)

    2015-08-01

    Highlights: • Major problem, clad cracking in laser cladding process, was researched. • Residual stress measurements were performed quantitatively by neutron diffraction method along the surface of specimens. • Relationship between the residual stress and crack initiation was showed clearly. • Ceramic particle effect in the metal matrix was showed from the results of residual stress measurements. • Initiation sites of generating clad cracks were specifically studied in MMC coatings. - Abstract: Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures

  18. Leaching Behavior of Al, Co and W from the Al-Alloying Treated WC-Co Tool as a New Recycling Process for WC Hard Scrap

    Directory of Open Access Journals (Sweden)

    Jaeryeong Lee

    2016-07-01

    Full Text Available The Al-alloying treated tungsten carbide (WC-Co tool was subjected to grinding using a jaw crusher and planetary mill followed by three wet chemical treatment steps to establish an effective recycling process for WC scraps, especially those generated as bulky and hard scrap. This alloyed WC tool was readily ground to a powder of 1 mm or less and divided into two portions that were 150 µm in size. The wet chemical treatments enabled us to recover W to 69.44% from the under-sized 150 µm and also obtain WC powders from the over-sized 150 µm with a high purity of 98.9% or more.

  19. Adhesion at WC/diamond interfaces - A theoretical study

    Science.gov (United States)

    Padmanabhan, Haricharan; Rao, M. S. Ramachandra; Nanda, B. R. K.

    2015-06-01

    We investigate the adhesion at the interface of face-centered tungsten-carbide (001) and diamond (001) from density-functional calculations. Four high-symmetry model interfaces, representing different lattice orientations for either side of the interface, are constructed to incorporate different degrees of strain arising due to lattice mismatch. The adhesion, estimated from the ideal work of separation, is found to be in the range of 4 - 7 J m-2 and is comparable to that of metal-carbide interfaces. Maximum adhesion occurs when WC and diamond slabs have the same orientation, even though such a growth induces large epitaxial strain at the interface. From electronic structure calculations, we attribute the adhesion to covalent interaction between carbon p-orbitals as well as partial ionic interaction between the tungsten d- and carbon p-orbitals across the interface.

  20. Adhesion at WC/diamond interfaces - A theoretical study

    Energy Technology Data Exchange (ETDEWEB)

    Padmanabhan, Haricharan [Department of Engineering Design, Indian Institute of Technology Madras, Chennai – 600036 (India); Rao, M. S. Ramachandra [Department of Physics and Nano-Functional Materials Technology Centre, Indian Institute of Technology Madras, Chennai – 600036 (India); Nanda, B. R. K., E-mail: nandab@iitm.ac.in [Department of Physics, Indian Institute of Technology Madras, Chennai – 600036 (India)

    2015-06-24

    We investigate the adhesion at the interface of face-centered tungsten-carbide (001) and diamond (001) from density-functional calculations. Four high-symmetry model interfaces, representing different lattice orientations for either side of the interface, are constructed to incorporate different degrees of strain arising due to lattice mismatch. The adhesion, estimated from the ideal work of separation, is found to be in the range of 4 - 7 J m{sup −2} and is comparable to that of metal-carbide interfaces. Maximum adhesion occurs when WC and diamond slabs have the same orientation, even though such a growth induces large epitaxial strain at the interface. From electronic structure calculations, we attribute the adhesion to covalent interaction between carbon p-orbitals as well as partial ionic interaction between the tungsten d- and carbon p-orbitals across the interface.

  1. Influence of WC addition on the microstructure and mechanical properties of NbC-Co cermets

    Energy Technology Data Exchange (ETDEWEB)

    Huang, S.G. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium); Li, L. [School of Material Science and Engineering, Shanghai University, 149 Yanchang Road, Shanghai 200072 (China); Van der Biest, O. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium); Vleugels, J. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium)]. E-mail: Jozef.Vleugels@mtm.kuleuven.be

    2007-03-14

    NbC-24.5 wt.% Co cermets with up to 30 wt.% WC were obtained by solid state hot pressing at 1300 {sup o}C under a pressure of 45 MPa for 10 min and pressureless liquid phase sintering at 1360 {sup o}C for 60 min. The effect of WC addition on the microstructure and mechanical properties of NbC-Co based cermets was investigated. The hot pressed cermets exhibited interconnected and irregular niobium carbide (NbC) or (Nb,W)C grains, whereas the shape of the NbC grains changed from faceted with rounded corners to spherical, as the WC content increased in the pressureless sintered cermets. The undissolved WC increased with increasing WC addition. A clear core/rim structure was observed in the hot pressed cermets with 10-30 wt.% WC additions, whereas this structure was gradually eliminated when pressureless sintering. The hardness remains nearly constant whereas the fracture toughness slightly increases with increasing WC addition. The dissolution of WC in the Co binder and NbC grains, as well as the formation of a solid solution (Nb,W)C phase were supported by thermodynamic calculations.

  2. An alternative approach to estimate the W/C ratio of hardened concrete using image analysis

    NARCIS (Netherlands)

    Valcke, S.; Nijland, T.G.; Larbi, J.A.

    2009-01-01

    The water cement (w/c) ratio is a typical quality parameter for concrete. The NT Build 361 Nordtest method is a standard for estimating the w/c ratio in hardened concrete and is based on the relationship between the ilc ratio and the capillary porosity in the cement paste. The latter can be estimate

  3. Friction and wear properties of high-velocity oxygen fuel sprayed WC-17Co coating under rotational fretting conditions

    Science.gov (United States)

    Luo, Jun; Cai, Zhenbing; Mo, Jiliang; Peng, Jinfang; Zhu, Minhao

    2016-05-01

    Rotational fretting which exist in many engineering applications has incurred enormous economic loss. Thus, accessible methods are urgently needed to alleviate or eliminate damage by rotational fretting. Surface engineering is an effective approach that is successfully adopted to enhance the ability of components to resist the fretting damage. In this paper, using a high-velocity oxygen fuel sprayed (HVOF) technique WC-17Co coating is deposited on an LZ50 steel surface to study its properties through Vickers hardness testing, scanning electric microscope (SEM), energy dispersive X-ray spectroscopy (EDX), and X-ray diffractrometry (XRD). Rotational fretting wear tests are conducted under normal load varied from 10 N to 50 N, and angular displacement amplitudes vary from 0.125° to 1°. Wear scars are examined using SEM, EDX, optical microscopy (OM), and surface topography. The experimental results reveal that the WC-17Co coating adjusted the boundary between the partial slip regime (PSR) and the slip regime (SR) to the direction of smaller amplitude displacement. As a result, the coefficients of friction are consistently lower than the substrate's coefficients of friction both in the PSR and SR. The damage to the coating in the PSR is very slight. In the SR, the coating exhibits higher debris removal efficiency and load-carrying capacity. The bulge is not found for the coating due to the coating's higher hardness to restrain plastic flow. This research could provide experimental bases for promoting industrial application of WC-17Co coating in prevention of rotational fretting wear.

  4. Structure and hardness of a hard metal alloy prepared with a WC powder synthesized at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Costa, F.A. da [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)], E-mail: francineac@yahoo.com; Medeiros, F.F.P. de [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Silva, A.G.P. da [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Gomes, U.U. [Departamento de Fisica Teorica e Experimental, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Filgueira, M. [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Souza, C.P. de [Laboratorio de Termodinamica e Reatores, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)

    2008-06-25

    The structure and hardness of a WC-10 wt% Co alloy prepared with an experimental WC powder are compared with those of another alloy of the same composition produced under the same conditions and prepared with a commercial WC powder. The experimental WC powder was synthesized by a gas-solid reaction between APT and methane at low temperature and the commercial WC powder was conventionally produced by a solid-solid reaction between tungsten and carbon black. WC-10 wt% Co alloys with the two powders were prepared under the same conditions of milling and sintering. The structure of the sample prepared with the experimental WC powder is homogeneous and coarse grained. The structure of the sample prepared with the commercial powder is heterogeneous. Furthermore the size and shape of the WC grains are significantly different.

  5. Fast batch injection analysis of H{sub 2}O{sub 2} using an array of Pt-modified gold microelectrodes obtained from split electronic chips

    Energy Technology Data Exchange (ETDEWEB)

    Pacheco, Bruno D.; Valerio, Jaqueline [Centro de Ciencias e Humanidades - Universidade Presbiteriana Mackenzie, Rua da Consolacao, 896, 01302-907 Sao Paulo, SP (Brazil); Angnes, Lucio [Departamento de Quimica Fundamental, Instituto de Quimica da USP, Av. Prof. Lineu Prestes, 748, 05508-000 Cidade Universitaria, Sao Paulo, SP (Brazil); Pedrotti, Jairo J., E-mail: jpedrotti@mackenzie.br [Centro de Ciencias e Humanidades - Universidade Presbiteriana Mackenzie, Rua da Consolacao, 896, 01302-907 Sao Paulo, SP (Brazil)

    2011-06-24

    Graphical abstract: Highlights: > An array of gold microelectrodes modified with Pt was used for batch injection analysis of H{sub 2}O{sub 2} in rainwater. > The microelectrode array (n = 14) was obtained from electronic chips developed for surface mounted device technology. > The analytical frequency of the method can attain 300 determinations per hour. > The volume-weighted mean concentration of H{sub 2}O{sub 2} in rainwater investigated (n = 25) was 14.2 {mu}mol L{sup -1}. - Abstract: A fast and robust analytical method for amperometric determination of hydrogen peroxide (H{sub 2}O{sub 2}) based on batch injection analysis (BIA) on an array of gold microelectrodes modified with platinum is proposed. The gold microelectrode array (n = 14) was obtained from electronic chips developed for surface mounted device technology (SMD), whose size offers advantages to adapt them in batch cells. The effect of the dispensing rate, volume injected, distance between the platinum microelectrodes and the pipette tip, as well as the volume of solution in the cell on the analytical response were evaluated. The method allows the H{sub 2}O{sub 2} amperometric determination in the concentration range from 0.8 {mu}mol L{sup -1} to 100 {mu}mol L{sup -1}. The analytical frequency can attain 300 determinations per hour and the detection limit was estimated in 0.34 {mu}mol L{sup -1} (3{sigma}). The anodic current peaks obtained after a series of 23 successive injections of 50 {mu}L of 25 {mu}mol L{sup -1} H{sub 2}O{sub 2} showed an RSD < 0.9%. To ensure the good selectivity to detect H{sub 2}O{sub 2}, its determination was performed in a differential mode, with selective destruction of the H{sub 2}O{sub 2} with catalase in 10 mmol L{sup -1} phosphate buffer solution. Practical application of the analytical procedure involved H{sub 2}O{sub 2} determination in rainwater of Sao Paulo City. A comparison of the results obtained by the proposed amperometric method with another one which

  6. High temperature wear performance of HVOF-sprayed Cr3C2-WC-NiCoCrMo and Cr3C2-NiCr hardmetal coatings

    Science.gov (United States)

    Zhou, Wuxi; Zhou, Kesong; Li, Yuxi; Deng, Chunming; Zeng, Keli

    2017-09-01

    A novel Cr3C2-WC-NiCoCrMo and commercial Cr3C2-NiCr thermal spray-grade powders with particle size of -45 + 15 μm were prepared by an agglomeration and sintering process. Cr3C2-WC-NiCoCrMo and Cr3C2-NiCr coatings were deposited by high velocity oxygen fuel (HVOF) spraying. The fundamental properties of both coatings were evaluated and friction wear test against Al2O3 counterbodies of both coatings at high temperatures (450 °C, 550 °C, 650 °C) were carried out ball-on-disk high temperature tribometer. All specimens were characterized by optical microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS) and 3D non-contact surface mapping profiler. The results have shown that the Cr3C2-WC-NiCoCrMo coating exhibited lower porosity, higher micro-hardness compared to the Cr3C2-NiCr coating. The Cr3C2-WC-NiCoCrMo coating also exhibited better wear resistance and higher friction coefficient compared to the Cr3C2-NiCr coating when sliding against the Al2O3 counterpart. Wear rates of both coatings increased with raising temperature. Both coatings experienced abrasive wear; hard phase particles (WC and Cr3C2) with different sizes, distributed in the matrix phase, will effectively improve the resistance against wear at high temperatures.

  7. Microstructure and Abrasive Wear Performance of Ni-Wc Composite Microwave Clad

    Science.gov (United States)

    Bansal, Amit; Zafar, Sunny; Sharma, Apurbba Kumar

    2015-10-01

    In the present work, Ni-WC powder was deposited on mild steel substrate to develop clads through microwave hybrid heating technique. The cladding trials were carried out in an industrial microwave applicator at 1.1 kW for 540 s. The Ni-WC composite clads were characterized for microstructure and abrasive wear performance through combination of x-ray diffraction, electron and optical microscopy, microhardness, and wear tests. Phase analysis of the Ni-WC clad indicated the presence of stable carbides such as WC, W2C, Ni2W4C, and Fe6W6C. The microstructure study of the clad layer revealed the presence of a uniformly distributed interlocked WC-based reinforcement embedded in the Ni-based matrix. The average Vicker's microhardness in the clad layer was observed to be 1028 ± 90 HV, which was approximately three times the microhardness of the substrate. Abrasive wear resistance of the microwave clads was superior to the MS substrate. Abrasion was the main wear mechanism in the Ni-WC clads and the substrate samples. However, the presence of WC-based reinforcement in the composite clads reduced microcutting, resulting in enhanced wear resistance.

  8. An Ultraviolet to Mid-Infrared Study of the Physical and Wind Properties of HD 164270 (WC9) and Comparison to BD+30 3639 ([WC9])

    CERN Document Server

    Crowther, P; Smith, J D; Crowther, Paul; Morris, Pat; Smith, JD

    2006-01-01

    We present new Spitzer IRS observations of HD164270 (WC9, WR103). A quantitative analysis of the UV, optical, near- and mid-IR spectrum of HD164270 is presented, allowing for line blanketing and wind clumping, revealing T* ~ 48kK, log L/L_sun ~ 4.9, dM/dt ~ 1e-5 M_sun/yr for a volume filling factor of f \\~ 0.1. Our models predict that He is partially recombined in the outer stellar wind, such that recent radio-derived mass-loss rates of WC9 stars have been underestimated. We obtain C/He ~ 0.2 and O/He ~ 0.01 by number from optical diagnostics. Mid-IR fine structure lines of [NeII] 12.8 and [SIII] 18.7micron are observed, with [NeIII] and [SIV] absent. From these we obtain Ne/He ~ Ne^+/He = 2.2e-3 by number, 7 times higher than the Solar value (as recently derived by Asplund et al.), and S/He ~ S^2+/He = 5.1e-5 by number. From a comparison with similar results for other WC subtypes we conclude that WC9 stars are as chemically advanced as earlier subtypes. We consider why late WC stars are exclusively observed ...

  9. Parameter determination for the Cross rheology equation and its application to modeling non-Newtonian flows using the WC-MPS method

    Directory of Open Access Journals (Sweden)

    Jun Xie

    2016-01-01

    Full Text Available A weakly compressible moving particle semi-implicit (WC-MPS method is utilized to simulate non-Newtonian free surface flows due to the advantages of particle methods with respect to handling large deformation and fragmentation. The Cross rheology equation was selected in order to capture the viscous features of the mixture flows. To numerically implement the Cross equation, an experiment-based method was proposed to determine the four rheology parameters in the equation. The method of using a WC-MPS model to study non-Newtonian dam break flow problems was then adopted. The capabilities of the proposed method were tested by simulating different materials with the proposed method in modeling non-Newtonian free surface flows. Significant viscous features were reproduced by the proposed model.

  10. Polyporous C@WC1-x composite and its electrocatalytic activity for p-nitrophenol reduction

    Institute of Scientific and Technical Information of China (English)

    Hua Jun Zheng; Ai Mei Yu; Chun An Ma

    2011-01-01

    The polyporous carbon supported tungsten carbide (polyporous C@WC1-x) composite was prepared using hexagonal silica MCM-41 as the hard template by raw material solution impregnation, mechanical milling and simultaneous reduction and carbonization by temperature programming in mixture gas (CH4/H2). The structure and morphology of polyporous C@WC1-x composite were studied via X-ray diffraction, transmission electron microscopy and so on. The electrocatalytic property was tested for the electroreduction of p-nitrophenol (PNP) in neutral media. Results revealed that the composite is consisted of polyporous carbon and nanocrystalline WC1-x, possessing good electrocatalytic activity in the reaction of PNP reduction.

  11. The Corrosion and Wear Performance of Microcrystalline WC-10Co-4Cr and Near-Nanocrystalline WC-17Co High Velocity Oxy-Fuel Sprayed Coatings on Steel Substrate

    Science.gov (United States)

    Saha, Gobinda C.; Khan, Tahir I.

    2010-11-01

    The study of near-nanocrystalline cermet composite coating was performed by depositing near-nanocrystalline WC-17Co powder using the high velocity oxy-fuel spraying technique. The WC-17Co powder consists of a core with an engineered near-nano-scale WC dispersion with a mean grain size 427 nm. The powder particle contains 6 wt pct of the ductile phase Co matrix mixed into the core to ensure that the reinforcing ceramic phase WC material is discontinuous to limit debridement during wear, while the remainder of the binding phase (11 wt pct) is applied as a coating on the powder particle to improve the ductility. The tribological properties of the coating, in terms of corrosion resistance, microhardness, and sliding abrasive wear, were studied and compared with those of an industrially standard microcrystalline WC-10Co-4Cr coating with a WC mean grain size 3 μm. Results indicated that the WC-17Co coating had superior wear and corrosion resistance compared to the WC-10Co-4Cr coating. The engineered WC-17Co powder with a duplex Co layer had prevented significant decarburization of the WC dispersion in the coating, thereby reducing the intersplat microporosity necessary for initiating microgalvanic cells. The improved wear resistance was attributed to the higher hardness value of the near-nanocrystalline WC-17Co coating.

  12. Abrasion of ultrafine WC-Co by fine abrasive particles

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Abrasive wear of a series of WC-(5%-14%, mass fiaction)Co hardmetals was investigated employing coarse and fine SiC abrasive under two-body dry abrasion conditions with pin-on-disc and edge-on-disc test arrangements. Unexpectedly, it is found that submicron grades demonstrate substantially higher wear rates comparing with the coarse grades if fine abrasive is utilized in pin-on-disc tests. Such a behavior is attributed to changes in a ratio of abrasive size to size of hard phase as finer abrasive is used.The edge-on-disc test demonstrates that edge wear may be described in two stages with the highest wear rates at the beginning stage.This behavior is associated with a transition of wear mechanisms as edge is wider due to wear. Compared with the ultrafine grades of the same Co content, the coarse grades demonstrate higher wear rates at the beginning, but lower wear rates at the final stage. Wear rates and mechanisms observed at final stage correlate well to the results observed for pin-on-disc tests employing fine abrasive.

  13. Diamond film deposition on WC-Co and steel substrates with a CrN interlayer for tribological applications

    Science.gov (United States)

    Chandran, Maneesh; Hoffman, Alon

    2016-06-01

    The most renowned property of diamond is its exceptional hardness. By depositing diamond films on tungsten carbide (WC-Co) and steel substrates, the hardness of diamond can be combined with the toughness of these materials, resulting in an excellent wear resistance material for tribological applications. However, poor adhesion of diamond coating on these substrates leads to a lesser lifetime for the diamond coated tools than expected. The prime reasons for the lack of proper adhesion are the preferential formation of graphitic layer at the interface due to the catalytic activities of cobalt/iron and the interfacial residual stresses due to the mismatch in thermal expansion coefficients of diamond (1.5  ×  10-6 K-1) and WC-Co (5.2  ×  10-6 K-1) or steel (12  ×  10-6 K-1). In this review, we discuss the possibility of using a Cr-N interlayer as a diffusion barrier to prevent the catalytic activities of cobalt/iron and also to relax the interfacial residual stresses to some extent to enhance the adhesion of diamond coatings on these substrates. An overview of the most pertinent results of the last two decades, including the recent progress is introduced. We describe in detail how the Cr-N interlayer with the desired properties is fabricated. We give a concise overview of diamond deposition process, including the methods to vary the grain size from microcrystalline to nanocrystalline, which are suitable for some tribological applications. We describe in detail on surface and interface analysis, residual stress measurements, assessment adhesion strength and tribological performance of diamond coated WC-Co and steel substrates using various characterization techniques. We conclude by highlighting the current progress and future perspectives of diamond coatings on these substrates for tribological applications.

  14. Influence of powder and spray parameters on erosion and corrosion properties of HVOF sprayed WC-Co-Cr coatings

    Energy Technology Data Exchange (ETDEWEB)

    Berget, John

    1998-07-01

    Thermal spraying is a generic term including various processes used to deposit coatings on surfaces. The coating material is in the form of powder or a wire and is melted or softened by means of a heat source. A gas stream accelerates the material towards a prepared surface and deposits it there to form the coating. Examples of components being maintained by application of thermal spray coatings are gate valves and ball valves for the offshore industry and turbine blades in power generations installations. Recent investigation has shown that the commonly used coating material WC-Co is not corrosion resistant. But it can be improved by the addition of Cr. The main objective of this thesis is to study the influence of spray process control variables and powder characteristics on the erosion and erosion-corrosion properties of the coatings. Spray process variables investigated include energy input, powder feed rate and spray distance. Powder characteristics studied are average size of the WC particles, relative proportions of Co and Cr in the metal phase and powder grain size distribution.

  15. HRTEM and Nanoindentation Studies of Bulk WC Nanocrystalline Materials Prepared by Spark Plasma Sintering of Ball-Milled Powders

    Science.gov (United States)

    Sherif El-Eskandarany, M.; Al-Hazza, Abdulsalam; Al-Hajji, L. A.

    2017-01-01

    In the present work, mechanical milling technique using a high-energy ball mill was employed for preparing of nanoscaled WC grains powders with an average grain size of 7 nm in diameters of WC. The present study demonstrates a successful consolidation process achieved at 1250 °C for sintering of ball-milled WC powders into full dense bulk buttons (above 99.6%), using SPS technique. The as-consolidated WC bulk nanocrystalline buttons revealed high hardness value ( 24 GPa) with low elastic modulus ( 332 GPa). Moreover, they possessed a high fracture toughness (15 MPa m1/2) that has never been reported for pure WC.

  16. The Corrosion Behaviour of WC-Co-Ru Alloys in Aggressive Chloride Media

    Directory of Open Access Journals (Sweden)

    J. H. Potgieter

    2014-01-01

    Full Text Available Hardmetals possess excellent wear resistance, making them suitable alloys in several industrial applications. Mine waters with both dissolved chloride and sulphate salts can be severely corrosive and can limit the application of hardmetal tools in the mining industry. Ru additions to these alloys can refine and improve selected mechanical properties, but its influence on the corrosion resistance is unknown. A series of WC-Co-Ru alloys was evaluated in different chloride containing media to investigate their corrosion resistance. Standard electrochemical corrosion tests, chronoamperometric measurements, and surface analyses with Raman spectroscopy were conducted. An increasing amount of Ru improves the corrosion resistance of all the alloys. The effect is not as dramatic as that observed with stainless steels containing Ru in corrosive media. In both corrosive media Ru decreased the cathodic Tafel constant and has a retarding influence on the cathodic part of the corrosion reaction. Raman analyses indicated the presence of tungsten oxide, hydrated tungsten oxide compounds, and CoO and Co3O4 formed on the alloy surfaces during the corrosion process.

  17. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  18. Ultrafine WC-Co Composite Powder Preparation by Chemical Precipitation Method%化学沉淀法制备超细WC-Co复合粉的研究

    Institute of Scientific and Technical Information of China (English)

    王玉香; 文小强; 周健

    2012-01-01

    Using ammonium paratungstate and cobalt nitrate as raw materials, ultrafine WC-Co composite powder was prepared by direct reduction&carburization method under the vacuum condition. The effects of feed concentration, reaction temperature and pH value of the mother liquor after reaction on precursor oxide particle size and yield are studied. The morphology and composition of the ultrafine WC-Co composite powder are measured by SEM and XRD. Results show the ultrafine WC-Co composite powder is characterized by regular morphology and good dispersion. This method has advantages of low cost of raw material and simple process.%以钨酸铵和硝酸钴为原料,经化学沉淀后煅烧,然后在真空气氛下直接还原碳化制得超细WC-Co复合粉.考察了化学沉淀过程中料液浓度、反应温度和反应后母液的pH值等因素对所得前驱体氧化物粒度及收率的影响.用XRD和扫描电镜对所得超细WC-Co复合粉进行了分析和观察.结果表明,采用这种方法可以制取形貌规则,分散性良好的超细WC-Co复合粉,并且此法原料成本低,工艺简单,过程易控.

  19. 添加TiC对激光粒子沉积WC-Co-Cr 和WC-Ni涂层性能的影响%Effects of TiC addition on properties of laser particle deposited WC-Co-Cr and WC-Ni coatings

    Institute of Scientific and Technical Information of China (English)

    B.A.OBADELE; P.A.OLUBAMBI; O.T.JOHNSON

    2013-01-01

    The mechanisms by which titanium carbide (TiC) improves the properties of tungsten carbide (WC) coatings deposited on duplex stainless steels using laser particle injection technique were investigated. The relationships between laser process parameters and the synthesized composite were studied. The morphologies and microstructures of the feedstock powders and composite coatings were characterized using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) techniques. Surface hardness of the composite layers was determined using the Vickers microhardness tester while its corrosion behaviour in 3.5%NaCl solution was investigated by potentiodynamic polarization curve measurement method. As a result of the laser treatment, microstructures characterized by hard ceramic particles with strong bonding to substrate were formed on the surface layer of the steels. The addition of TiC to WC resulted in microstructures free from cracks, pores and intermetallics which could be detrimental to the properties of the composites. High microhardness was observed and most of the coatings shifted the corrosion potential to more noble values with the pseudo-passive curve.%研究了激光熔覆TiC增强双相不锈钢上WC涂层的机理。分析了激光工艺参数对复合涂层的影响。采用SEM和EDX手段分析了喂料粉末以及复合涂层的形态和微观组织。采用维式硬度计测试了复合涂层的表面硬度,采用动电位曲线法研究了涂层在3.5%NaCl溶液中的耐腐蚀行为。由于激光熔覆处理,在不锈钢表面形成了与基材结合良好的硬陶瓷粒子。添加TiC到WC中得到的复合涂层没有裂缝、孔洞和金属间化合物,没有出现这些对涂层性能不利的缺陷。结果表明,涂层具有较高的显微硬度,且大部分涂层的腐蚀电位变得更负。

  20. Effects of mechanical milling on the carbothermal reduction of oxide of WC/Co hardmetal scrap

    Science.gov (United States)

    Lee, Gil-Geun; Ha, Gook-Hyun

    2016-03-01

    The effects of mechanical milling on the carbothermal reduction of oxidized WC/Co hardmetal scrap with solid carbon were examined. Mixed powders were manufactured by milling the WC/Co hard metal scrap oxide and carbon powder in either a tumbler-ball mill or a planetary-ball mill. The milling type affected the carbothermal reduction of the oxide owing to the differing collision energies (mechanical milling energies) in the mills. The hardmetal scrap oxide powder (WO3, CoWO4) milled at high energy was more greatly reduced and at a lower temperature than that milled at lower mechanical energy. The formation of WC by the carburization reaction with solid carbon reached completion at a lower temperature after higher-energy milling than after lower-energy milling. The WC/Co composite particles synthesized by the combined oxidationmechanical milling-carbothermal reduction process were smaller when the initial powder was milled at higher mechanical energy.

  1. Microstructure and mechanical properties of WC-Ni-Al based cemented carbides developed for engineering applications

    Energy Technology Data Exchange (ETDEWEB)

    Correa, Edmilson O.; Santos, Julio N. [Universidade Federal de Itajuba, Minas Gerais (Brazil). Inst. de Engenharia Mecanica; Klein, Aloisio N. [Universidade Federal de Santa Catarina, Florianopolis (Brazil). Dept. de Engenharia de Materiais

    2011-11-15

    In this paper the influence of the Ni binder metal and Al as an additional alloying element on the microstructure and mechanical properties of WC-based cemented carbides processed by conventional powder metallurgy was studied. Microstructural examinations of the cemented carbides with 3 and 5 wt.% of Al in the binder metal indicated the presence of a very low and evenly distributed porosity as well as the presence of islands of metal binder in the microstructure. With the cemented carbide with 7 wt.% of Al in the metal binder, the presence of brittle needle-like regions was observed. The WC particles inside these regions were rounded and had a larger mean free path. Vickers hardness and flexural strength tests indicated that the cemented carbide WC-Ni - Al with addition of 5 wt.% of Al in the binder metal presented bulk hardness similar to the conventional WC-Co cemented carbides as well as superior flexure strength and fracture toughness. (orig.)

  2. WC/Ni bronze composite material formation by combined methods of laser cladding and cold spraying

    Science.gov (United States)

    Ryashin, N. S.; Malikov, A. G.; Gulyaev, I. P.; Klinkov, S. V.; Kosarev, V. F.; Orishich, A. M.

    2016-10-01

    Formation of composite material containing anti-friction bronze CuAl8.5Fe4Ni5Mn1.5 and reinforced by inner bulk profiled frame of WC/Ni was considered. Combined methods of laser cladding and cold spraying were used. Reinforced cold spraying copper-bronze blend deposits on profiled frames of WC/Ni produced by laser cladding were obtained. Dependence of bronze weight concentration in cold spraying copper-bronze deposit on bronze weight part in powder blend was analyzed. Results of non-contact profiling of reinforcing WC/Ni frame, EDS analysis and microhardness tests of obtained reinforced copper-bronze-WC/Ni composites were presented.

  3. Corrosion of WC-VC-Co hardmetal in neutral chloride containing media

    CSIR Research Space (South Africa)

    Machio, Christopher N

    2013-01-01

    Full Text Available by introducing more corrosion resistant elements. Nickel, and chromium especially, and recently, ruthenium have been shown to markedly improve the corrosion resistance of WC-Co-based hardmetal...

  4. Investigation on cored-eutectic structure in Ni60/WC composite coatings fabricated by wide-band laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Qunshuang, E-mail: maqunshuang@126.com; Li, Yajiang, E-mail: yajli@sdu.edu.cn; Wang, Juan, E-mail: jwang@sdu.edu.cn; Liu, Kun, E-mail: liu_kun@163.com

    2015-10-05

    Highlights: • Perfect composite coatings were fabricated using wide-band laser cladding. • Special cored-eutectic structure was synthesized in Ni60/WC composite coatings. • Cored-eutectic consists of hard carbide compounds and fine lamellar eutectic of M{sub 23}C{sub 6} carbides and γ-Ni(Fe). • Wear resistance of coating layer was significantly improved due to precipitation of M{sub 23}C{sub 6} carbides. - Abstract: Ni60 composite coatings reinforced with WC particles were fabricated on the surface of Q550 steel using LDF4000-100 fiber laser device. The wide-band laser and circular beam laser used in laser cladding were obtained by optical lens. Microstructure, elemental distribution, phase constitution and wear properties of different composite coatings were investigated. The results showed that WC particles were partly dissolved under the effect of wide-band fiber laser irradiation. A special cored-eutectic structure was synthesized due to dissolution of WC particles. According to EDS and XRD results, the inside cores were confirmed as carbides of M{sub 23}C{sub 6} enriched in Cr, W and Fe. These complex carbides were primarily separated out in the molten metal when solidification started. Eutectic structure composed of M{sub 23}C{sub 6} carbides and γ-Ni(Fe) grew around carbides when cooling. Element content of Cr and W is lower at the bottom of cladding layer. In consequence, the eutectic structure formed in this region did not have inside carbides. The coatings made by circular laser beam were composed of dendritic matrix and interdendritic eutectic carbides, lacking of block carbides. Compared to coatings made by circular laser spot, the cored-eutectic structure formed in wide-band coatings had advantages of well-distribution and tight binding with matrix. The uniform power density and energy distribution and the weak liquid convection in molten pool lead to the unique microstructure evolution in composite coatings made by wide-band laser

  5. The endocytosis and signaling of the γδ T cell coreceptor WC1 are regulated by a dileucine motif.

    Science.gov (United States)

    Hsu, Haoting; Baldwin, Cynthia L; Telfer, Janice C

    2015-03-01

    WC1 proteins, which are specifically expressed by bovine γδ T cells from a gene array containing 13 members, are part of the scavenger receptor cysteine-rich family. WC1 cytoplasmic domains contains multiple tyrosines, one of which is required to be phosphorylated for TCR coreceptor activity, and a dileucine endocytosis motif. Like the TCR coreceptor CD4, WC1 is endocytosed in response to PMA. Because WC1 endocytosis may play a role in the activation of γδ T cells, we examined WC1 endocytosis in the adherent cell 293T and Jurkat T cell lines using a fusion protein of extracellular CD4 and the transmembrane and cytoplasmic domain of WC1. Individual mutation of the two leucine residues of the endocytic dileucine motif in the WC1 cytoplasmic domain significantly reduced PMA-induced endocytosis in both cell types and enhanced IL-2 production stimulated by cocross-linking of CD3/TCR and CD4/WC1 in Jurkat cells, suggesting that the sustained membrane coligation of CD3/TCR with WC1 caused by a decrease in endocytosis increases T cell activation. Mutation of two serines upstream of the endocytic dileucine motif affected endocytosis only in adherent 293T cells. Although the two upstream serines were not required for WC1 endocytosis in Jurkat cells, the pan-protein kinase C inhibitor Gö6983 blocked endocytosis of CD4/WC1, and mutation of the upstream serines in WC1 inhibited IL-2 production stimulated by cocross-linking of CD3/TCR and CD4/WC1. These studies provide insights into the signaling of WC1 gene arrays that are present in most mammals and play critical roles in γδ T cell responses to bacterial pathogens.

  6. Review on Sintering Process of WC-Co Cemented Carbide in Metal Injection Molding Technology

    Science.gov (United States)

    Prathabrao, M.; Amin, Sri Yulis M.; Ibrahim, M. H. I.

    2017-01-01

    The objective of this paper is to give an overview on sintering process of WC-Co cemented carbides in metal injection molding technology. Metal injection molding is an advanced and promising technology in producing cemented nanostructured carbides. Cemented tungsten carbide (WC-Co) hard metal is known for its high hardness and wear resistance in various applications. Moreover, areas include fine grained materials, alternative binders, and alternative sintering techniques has been discussed in this paper.

  7. Long-Term Stability of WC-C Peritectic Fixed Point

    Science.gov (United States)

    Khlevnoy, B. B.; Grigoryeva, I. A.

    2015-03-01

    The tungsten carbide-carbon peritectic (WC-C) melting transition is an attractive high-temperature fixed point with a temperature of . Earlier investigations showed high repeatability, small melting range, low sensitivity to impurities, and robustness of WC-C that makes it a prospective candidate for the highest fixed point of the temperature scale. This paper presents further study of the fixed point, namely the investigation of the long-term stability of the WC-C melting temperature. For this purpose, a new WC-C cell of the blackbody type was built using tungsten powder of 99.999 % purity. The stability of the cell was investigated during the cell aging for 50 h at the cell working temperature that tooks 140 melting/freezing cycles. The method of investigation was based on the comparison of the WC-C tested cell with a reference Re-C fixed-point cell that reduces an influence of the probable instability of a radiation thermometer. It was shown that after the aging period, the deviation of the WC-C cell melting temperature was with an uncertainty of.

  8. The role of La2O3 in direct laser sintering of submicrometre WC Cop/Cu MMCs

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-05-01

    This paper presents a detailed investigation of the influence of rare earth (RE) oxide (La2O3) addition on densification and microstructure of direct laser sintered submicrometre WC-Cop/Cu metal matrix composites (MMCs) possessing 50.0 wt% reinforcement (WC-Co). It was found that with increasing La2O3 addition to a suitable amount (1.0 wt%), the particulate dispersion was homogenized and the particulate/matrix interfacial bonding was improved. However, with an excessive addition of La2O3 (1.5 wt%), a heterogeneous microstructure consisting of highly accumulated particulates was present. The exact metallurgical roles of RE element in direct laser sintering of particulate reinforced MMCs were addressed. It showed that a proper addition of RE element (i) decreased surface tension of the melt and enhanced solid-liquid wettability; (ii) dragged and/or pinned grain/phase boundaries and resisted grain coarsening and particulate aggregating. However, the balling phenomenon occurred and the activity of RE atoms decreased at an even higher La2O3 content, thereby producing detrimental effects on laser forming ability.

  9. Sliding friction of nanocomposite WC1-x/C coatings: transfer film and its influence on tribology.

    Science.gov (United States)

    Liu, Y; Gubisch, M; Spiess, L; Schaefer, J A

    2009-06-01

    The transfer film on steel spheres formed in reciprocating sliding against nanocomposite coatings based on nanocrystalline WC1-x in amorphous carbon matrix is characterized and correlated with the tribological properties measured by a precision microtribometer. With the presence of transfer film, a coefficient of friction approximately 0.13 and a depth wear rate approximately 0.35 x 10(-10) m/N.Pass were obtained. The central zone of the transfer film covering approximately 25% of the Hertz contact area is intact while cracks and wear debris are found in the vast peripheral area. It is also heavily oxidized due to the absence of carbon, which is located at the peripherals and acts as lubricants. We propose that the oxidation of WC and adhesion of the oxides to the surface of sphere is the main mechanism for the buildup of the transfer films. With the thickening of the film, the internal stress increases. Under the shear stress, spalling and cracking of the transfer film take place. The overall tribological performance of the coatings is therefore a competing process of buildup and spalling of transfer films.

  10. Mechanical property changes in HVOF sprayed nano-structured WC-17wt.%Ni(80/20)Cr coating with varying substrate roughness

    Science.gov (United States)

    Ben Mahmud, Tarek A.; Saha, Gobinda C.; Khan, Tahir I.

    2014-06-01

    Thermally sprayed coatings developed by use of high velocity oxy-fuel (HVOF) process are known for their superior wear characteristics. In many industrial applications, new parts as well as repaired and refurbished parts coated with WC-Co microstructured coatings have shown enhanced erosion-corrosion and abrasive resistant properties when compared with other surface modification technologies such as chrome replacement, fusion welding, and cladding. This research has been further directed towards the development of HVOF technique to deposit dense nanostructured ceramic-metallic composites. The mechanism of plastic deformation, which determines the strength and ductility of materials, in nanostructured materials are different, thereby leading to novel mechanical properties. Various parameters can influence these properties, but the substrate surface preparation by grit blasting before thermal spraying is one critical parameter. The grit blasting process generates a surface roughness, which ensures mechanical anchoring between the coating and the substrate surface. In this work, the sliding wear behavior and microhardness of WC-17wt.%Ni(80/20)Cr cermet coatings deposited onto carbon steel substrates are examined as a function of three different surface roughness values under different loads. The results show that as-prepared surface with different blasting profiles have a direct influence on the surface roughness and wear performance of the coatings. The sliding wear resistance of the coatings increased as the substrate surface roughness increased. The wear depth decreased with increasing surface roughness.

  11. Processing and characterization of an Al{sub 2}O{sub 3}/WC/TiC micro- nano-composite ceramic tool material

    Energy Technology Data Exchange (ETDEWEB)

    Zhao Jun, E-mail: zhaojun@sdu.edu.cn [Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan 250061 (China); Yuan Xunliang [Seco Tools (Shanghai) Co. Ltd., Shanghai 200233 (China); Zhou Yonghui [Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan 250061 (China)

    2010-03-25

    An Al{sub 2}O{sub 3}-based composite ceramic tool material reinforced with WC microparticles and TiC nano-particles was fabricated by using hot-pressing technique with MgO and NiO as sintering aids. The experimental results showed that optimal mechanical properties were achieved for the composite with the addition of 24 vol.% TiC nano-particles and 16 vol.% WC microparticles, with the flexural strength, fracture toughness and Vicker's hardness being 842 MPa, 6.82 MPa m{sup 1/2} and 22.19 GPa, respectively. The microstructure and phase composition of the composites were characterized with scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The fracture surface of the Al{sub 2}O{sub 3}/16 vol.%WC/24 vol.%TiC micro- nano-composite was characterized by a mix of intergranular and transgranular fracture as a result of the presence of both intergranular and intragranular secondary phase particles. It is believed that inhibition of matrix grain growth by intergranular secondary phase particles, sub-grain boundaries and dislocations pinning inside Al{sub 2}O{sub 3} grains induced by intragranular TiC nano-particles contribute to the strengthening of the composite. Meanwhile, the dislocations and microcracks inside the matrix grains can also increase the flaw-tolerance leading to high toughness of the composite. Additionally, some extrinsic processes including crack deflection, crack bridging and crack branching caused by the microstructural discontinuities and local stress state can absorb a great amount of fracture energy, which are beneficial for the toughening of the composite. However, future research will need to quantitatively understand the synergistic effect of TiC nano-particles and WC microparticles on strengthening and toughening mechanisms.

  12. Synthesis and Characterizations of Nanocrystalline WC-Co Composite Powders by a Unique Ball Milling Process

    Institute of Scientific and Technical Information of China (English)

    Jun SHEN; Jianfei SUN; Faming ZHANG

    2004-01-01

    In order to explore the high efficiency of fabricating nanocrystalline WC-Co composite powders, this paper presented a unique high energy ball milling process with variable rotation rate and repeatious circulation, by which nanocrystalline WC-10Co0.8VC-0.2Cr3C2 (wt pct) composite powders with mean grain size of 25 nm were prepared in 32 min, and the quantity of the powders for a batch was as much as 800 grams. The as-prepared powders were analyzed and characterized by chemical analysis,X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential thermal analysis (DTA). The results show that high energy ball milling with variable rotation rates and repeatious circulation could be used to produce nanocrystalline WC-Co powder composites with high efficiency. The compositions of the powders meet its specifications with low impurity content. The mean grain size decreases, lattice distortion and system energy increase with increasing the milling time. The morphology of nanocrystalline WC-Co particles displays dominantly sphere shape and their particle sizes are all lower than 80nm. The eutectic temperature of the nanocrystalline WC-10Co-0.8VC-0.2Cr3C2 composites is about 1280℃.

  13. Diamond Deposition on WC/Co Alloy with a Molybdenum Intermediate Layer

    Science.gov (United States)

    Liu, Sha; Yu, Zhi-Ming; Yi, Dan-Qing

    It is known that in the condition of chemical vapor deposition (CVD) diamond process, molybdenum is capable of forming carbide known as the "glue" which promotes growth of the CVD diamond, and aids its adhesion by (partial) relief of stresses at the interface. Furthermore, the WC grains are reaction bonded to the Mo2C phase. Therefore, molybdenum is a good candidate material for the intermediate layer between WC-Co substrates and diamond coatings. A molybdenum intermediate layer of 1-3 μm thickness was magnetron sputter-deposited on WC/Co alloy prior to the deposition of diamond coatings. Diamond films were deposited by hot filament chemical vapor deposition (HFCVD). The chemical quality, morphology, and crystal structure of the molybdenum intermediate layer and the diamond coatings were characterized by means of SEM, EDX, XRD and Raman spectroscopy. It was found that the continuous Mo intermediate layer emerged in spherical shapes and had grain sizes of 0.5-1.5 μm after 30 min sputter deposition. The diamond grain growth rate was slightly slower as compared with that of uncoated Mo layer on the WC-Co substrate. The morphologies of the diamond films on the WC-Co substrate varied with the amount of Mo and Co on the substrate. The Mo intermediate layer was effective to act as a buffer layer for both Co diffusion and diamond growth.

  14. Effect of Load on Friction-Wear Behavior of HVOF-Sprayed WC-12Co Coatings

    Science.gov (United States)

    Yifu, Jin; Weicheng, Kong; Tianyuan, Sheng; Ruihong, Zhang; Dejun, Kong

    2017-07-01

    A WC-12Co coating was sprayed on AISI H13 hot work mold steel using a high-velocity oxygen fuel. The morphologies, phase compositions, and distributions of chemical elements of the obtained coatings were analyzed using a field emission scanning electron microscope, x-ray diffraction, and energy-dispersive spectroscope (EDS), respectively. The friction-wear behaviors under different loads were investigated using a reciprocating wear tester; the morphologies and distributions of the chemical elements of worn tracks were analyzed using a SEM and its configured EDS, respectively. The results show the reunited grains of WC are held together by the Co binder; the primary phases of the coating are WC, Co, and a small amount of W2C and W, owing to the oxidation and decarburization of WC. Inter-diffusion of Fe and W between the coating and the substrate is shown, which indicates a good coating adhesion. The values of the average coefficient of friction under the loads of 40, 80, and 120 N are 0.29, 0.31, and 0.49, respectively. The WC grains are pulled out of the coating during the sliding wear test, but the coating maintains its integrity, suggesting that the coating is intact and continuously protects the substrate from wearing.

  15. The Synthesis of Nanostructured WC-Based Hardmetals Using Mechanical Alloying and Their Direct Consolidation

    Directory of Open Access Journals (Sweden)

    N. Al-Aqeeli

    2014-01-01

    Full Text Available Tungsten carbide- (WC- based hardmetals or cemented carbides represent an important class of materials used in a wide range of industrial applications which primarily include cutting/drilling tools and wear resistant components. The introduction and processing of nanostructured WC-based cemented carbides and their subsequent consolidation to produce dense components have been the subject of several investigations. One of the attractive means of producing this class of materials is by mechanical alloying technique. However, one of the challenging issues in obtaining the right end-product is the possible loss of the nanocrystallite sizes due to the undesirable grain growth during powder sintering step. Many research groups have engaged in multiple projects aiming at exploring the right path of consolidating the nanostructured WC-based powders without substantially loosing the attained nanostructure. The present paper highlights some key issues related to powder synthesis and sintering of WC-based nanostructured materials using mechanical alloying. The path of directly consolidating the powders using nonconventional consolidation techniques will be addressed and some light will be shed on the advantageous use of such techniques. Cobalt-bonded hardmetals will be principally covered in this work along with an additional exposure of the use of other binders in the WC-based hardmetals.

  16. High temperature oxidation of WC-CrN Nano-multilayered film at 700 and 800 degrees C.

    Science.gov (United States)

    Lee, Dong-Bok

    2009-12-01

    Nano-multilayered WC-CrN films were deposited onto steel substrates by an arc ion plating method. The oxidation characteristics of the films were studied at 700 and 800 degrees C for up to 60 h in air. In each case, during oxidation, carbon and nitrogen escaped from the film into the air, while oxygen from the air diffused into the film. Substrate elements diffused outwards towards the oxide surface. The high-temperature oxidation resistance was not satisfactory, mainly due to the formation of a non-protective, volatile W-oxide scale, and the escape of carbon and nitrogen from the film. The scale formed was prone to cracking and spallation. The oxidation resulted in the destruction of the original nano-multilayers.

  17. Behavior of HVOF WC-10Co4Cr Coatings with Different Carbide Size in Fine and Coarse Particle Abrasion

    Science.gov (United States)

    Ghabchi, Arash; Varis, Tommi; Turunen, Erja; Suhonen, Tomi; Liu, Xuwen; Hannula, S.-P.

    2010-01-01

    A modified ASTM G 65 rubber wheel test was employed in wet and dry conditions using 220 nm titania particles and 368 μm sand particles, respectively. Both tests were conducted on WC-CoCr coatings produced with two powders with different carbide grain sizes (conventional and sub-micron) to address the effect of carbide size and abrasive medium characteristics on the wear performance. The same spot before and after the wet abrasion wear testing was analyzed in detail using SEM to visualize wear mechanisms. It was shown that the wear mechanism depends on the relative size of the carbide and abrasive particles. Wear mechanisms in dry sand abrasion were studied by analyzing the single scratches formed by individual abrasive particles. Interaction of surface open porosity with moving abrasive particles causes formation of single scratches. By tailoring the carbide size, the wear performance can be improved.

  18. Effect of high current pulsed electron beam treatment on wear resistance of WC-Co hard alloys%强流脉冲电子束处理对WC-Co硬质合金耐磨性的影响

    Institute of Scientific and Technical Information of China (English)

    任鑫; 曹丹凤; 徐洋; 郝胜智

    2015-01-01

    作为一种新型高效的表面改性技术,强流脉冲电子束( HCPEB)由于可以在极短时间内诱发的温度-应力耦合作用,改性层内组织细化并生成纳米新相WC1-x、Co3 W3 C、Co3 W9 C4和石墨,从而改善合金的理化性质以及力学性能等,达到表面强化的目的。本文研究了HCPEB表面改性处理后YG8、YG6X和YG6硬质合金耐磨性的变化情况。结果表明,23.4 kV、25次辐照处理后的YG8硬质合金耐磨性提高3倍;27 kV、20次辐照处理后YG6X的耐磨性提高6.4倍;27 kV、20次辐照处理后YG6硬质合金耐磨性提高4.4倍。 HCPEB处理后的WC-Co硬质合金的耐磨性均有明显提高。%High current pulsed electron beam has been proved to be an effective method for surface modification of materials in recent years. Along with the extremely high energy density deposition on the surface of material, the thermal and mechanical processes can make the rise of the non-equilibrium structure surface modification effect accompanied by the formation of a mixture of nano-grained WC1-x , Co3 W3 C, Co3 W9 C4 and graphite, and then the physical, chemical and mechanical properties were improved. The effect of high current pulsed electron beam treatment on wear resistance of WC-Co hard alloys coating such as YG8, YG6 and YG6X alloy was investigated. The results show that the YG8 hard alloy is used to modifying by 20 pulses high current pulsed electron beam under the condition of the accelerating voltage of 23. 4 kV, the wear resistance increases by a factor of 3 times compared with the original sample. After 20 pulses treatment by high current pulsed electron beam under the condition of the accelerating voltage of 27 kV, the wear resistance of the YG6 hard alloy raises by a factor of 6. 4 times, and the YG6X hard alloy’s wear resistance is increased by a factor of 4. 4 times.

  19. Effect of high energy milling on the microstruture and properties of wc-ni composite

    Directory of Open Access Journals (Sweden)

    Camila dos Santos Torres

    2010-09-01

    Full Text Available Hard metal is a composite material used in several areas of machining, mining and construction. It can be applied directly on oil and gas drilling equipment components. The main objective of this work was to apply a high energy milling technique to produce the WC-Ni composite and study the effects of milling time in the material properties. The milling of hard metal WC-20Ni, was performed for milling times of 1, 2, 4, 8, 16, 32 and 64 hours. The starting powders were characterized by laser sedigraphy, SEM and EDS. Microstrutural analysis of the sintered samples was performed by optical microscopy, microhardness and density by Archimedes. The best results for the WC-20%Ni composite were achieved for 8 hours milling, where the density and hardness reached 97.09% and 1058 ± 54 HV, respectively, after sintering.

  20. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  1. Effect of gas corrosion on the character of phase boundaries in Ni3Al / WC composite

    Directory of Open Access Journals (Sweden)

    E. Fras

    2009-04-01

    Full Text Available In view of quite specific physico-chemical and performance properties, the composite based on an intermetallic Ni3Al compoundreinforced with tungsten carbides (WC was selected for investigations. The said composite is characterised by very good mechanical and tribological properties within a wide range of temperatures, combined with good corrosion resistance. In fabrication of the Ni3Al/WC composite, a modified variant of the SHS process was applied. It is the SHSB process, i.e. the Self- Propagating High-Temperature Synthesis in Bath. The said method enables obtaining pure products of reaction, unoxidised and free from the precipitates of alien phases.The main goal of this study has been determination of the susceptibility of the Ni3Al/WC composite to gas corrosion. To examine the microstructure and chemical composition of both the composite and the scale, the metallographic and structural examinations were made,using optical and scanning microscopy.

  2. Nanotoxicity: emerging concerns regarding nanomaterial safety and occupational hard metal (WC-Co nanoparticle exposure

    Directory of Open Access Journals (Sweden)

    Armstead AL

    2016-12-01

    Full Text Available Andrea L Armstead,1,2 Bingyun Li1–3 1Department of Orthopaedics, School of Medicine, 2School of Pharmacy, West Virginia University, 3Mary Babb Randolph Cancer Center, Morgantown, WV, USA Abstract: As the number of commercial and consumer products containing engineered nanomaterials (ENMs continually rises, the increased use and production of these ENMs presents an important toxicological concern. Although ENMs offer a number of advantages over traditional materials, their extremely small size and associated characteristics may also greatly enhance their toxic potentials. ENM exposure can occur in various consumer and industrial settings through inhalation, ingestion, or dermal routes. Although the importance of accurate ENM characterization, effective dosage metrics, and selection of appropriate cell or animal-based models are universally agreed upon as important factors in ENM research, at present, there is no “standardized” approach used to assess ENM toxicity in the research community. Of particular interest is occupational exposure to tungsten carbide cobalt (WC-Co “dusts,” composed of nano- and micro-sized particles, in hard metal manufacturing facilities and mining and drilling industries. Inhalation of WC-Co dust is known to cause “hard metal lung disease” and an increased risk of lung cancer; however, the mechanisms underlying WC-Co toxicity, the inflammatory disease state and progression to cancer are poorly understood. Herein, a discussion of ENM toxicity is followed by a review of the known literature regarding the effects of WC-Co particle exposure. The risk of WC-Co exposure in occupational settings and the updates of in vitro and in vivo studies of both micro- and nano-WC-Co particles are discussed. Keywords: engineered nanomaterial, occupational exposure, lung disease, cancer, toxicity, particle

  3. WC-Co硬质合金微观结构的参数化模型%Parametric Modeling of Microstructure of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    王东; 赵军; 李安海; 王泽明

    2013-01-01

    为实现WC-Co硬质合金的性能预报和微观结构的优化,提出了一种基于“随机法”构建材料二维微观结构模型的方法,该模型包含WC-Co硬质合金微观结构中WC晶粒的平均粒径、形心位置、取向角、长径和短径尺寸以及Co相体积分数等基本参数.采用C++,Matlab和Python语言汇合编程,得到可以直接导人有限元分析软件的模型.结果表明:构建的模型反映了真实的微观结构特征,实现了微观结构的参数化建模.模型的设计参数与实际参数比较吻合,证明了建模方法的可行性和模型的可靠性.%In order to realize the property prediction and microstructure optimization of WC-Co cemented carbides, a model based on "random method", which referred to the construction of two-dimensional microstructure model, was established. Some basic parameters of the microstructure of WC-Co, including average grain diameter, major axis and minor axis, centroid, orientation angle and the Co volume fraction, were considered in the model. C+ + , Matlab, Python are mixed for programming. The model can be obtained in the mixed program, which can be directly applied in the finite element software. The results show that the actual microstructure characteristics of material can be reconstructed, and the parametric model of microstructure is realized. The design parameters agree well with the actual ones, the feasibility of the method and the reliability of the model are proved.

  4. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro

    Energy Technology Data Exchange (ETDEWEB)

    Armstead, Andrea L. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); Arena, Christopher B. [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Li, Bingyun, E-mail: bili@hsc.wvu.edu [Biomaterials, Bioengineering and Nanotechnology Laboratory, Department of Orthopaedics, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Pharmaceutical and Pharmacological Sciences Graduate Program, School of Pharmacy, West Virginia University, Morgantown, WV 26506 (United States); E.J. Van Liere Research Program, School of Medicine, West Virginia University, Morgantown, WV 26506 (United States); Mary Babb Randolph Cancer Center, Morgantown, WV 26506 (United States)

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause “hard metal lung disease” but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure. - Highlights: • Hard metal (WC-Co) particle toxicity was established in lung epithelial cells. • Nano-WC-Co particles caused greater toxicity than micro-WC-Co particles. • Nano- and micro-WC-Co particles were capable of inducing cellular apoptosis. • Nano-WC-Co particles were internalized by lung epithelial cells. • WC-Co particle internalization was mediated by actin dynamics.

  5. Effects of Carbon Content and B Class Porosity on Bending Strength of WC-8% Co Cemented Carbide%碳量及B类孔隙对WC-8%Co硬质合金抗弯强度的影响

    Institute of Scientific and Technical Information of China (English)

    闵召宇; 廖军; 时凯华; 蒋阳

    2013-01-01

    采用粉末冶金方法制备了WC-8%Co硬质合金试样,经氢气烧结后,利用钴磁测试仪、强度测试仪、电子显微镜和金相显微镜分别对试样的钴磁和抗弯强度进行测定、对试样断口和金相缺陷进行观察.研究了WC-8%Co硬质合金抗弯强度与碳量(相对磁饱和)、金相缺陷(B类孔隙)之间的关系.结果表明:将试样碳含量及孔隙度控制在一定的范围内,可以使试样抗弯强度保持在较高的水平,当试样相对磁饱和为88%~92%,B类孔隙为B00时,合金显微组织中WC晶粒较为均匀,无异常长大情况,WC-8%Co硬质合金抗弯强度可达3 286 N/mm2;同时,抗弯强度值的大小随孔隙度的增多而下降.另外,氢气烧结后经HIP处理可以有效消除WC-8%Co硬质合金中的孔隙缺陷,从而提高合金抗弯强度,经HIP处理的试样的强度比正常样的强度高出2.3%.%WC-8%Co cemented carbide specimens were prepared by powder metallurgy method. The cobalt magnetism and bending strength of the specimens were tested. The fracture surface and the defects in the microstructure were observed. Furthermore the effects of the carbon content (relative magnetic saturation) and the defects (B class pores) on the bending strength of the cemented carbide were studied. The results show that by means of controlling the carbon content and the porosity in the certain ranges, the bending strength of the WC-8%Co cemented carbide remains at a high level. When the relative magnetic saturation is in the range of 88%~92% and the metallographic B class porosity is BOO, the WC grain size of WC-8% Co is more uniform and the bending strength of the cemented carbide reaches its highest values at 3 286 N/mm2. Meanwhile, the bending strength value decreases with the increasing of porosity. In addition, HIP treatment after hydrogen sintering can effectively eliminate pore defects in the WC-8%Co cemented carbide, thus the bending strength is enhanced up to 2.3%.

  6. PREPARATION OF WC-Co POWDER BY DIRECT REDUCTION AND CARBONIZATION

    Institute of Scientific and Technical Information of China (English)

    Zhonglai Yi; Gangqin Shao; Xinglong Duan; Peng Sun; Xiaoliang Shi; Zhen Xiong; Jingkun Guo

    2005-01-01

    A new approach to produce superfine WC-Co powder by direct reduction and carbonization is proposed.Water-soluble salts containing W and Co were used as raw materials. Tungsten and cobalt oxide powder (CoWO4/WO3)was first formed by a spray-pyrolysis technique, which was then mixed with carbon black and converted to WC-Co composite powder at 950℃ for 4 h in N2 atmosphere. The resulting powder has a particle size of 100-300 nm.

  7. Finite element analysis of WC-Al2O3 composites

    Science.gov (United States)

    Patel, Satyanarayan; Vaish, Rahul

    2014-02-01

    Object oriented finite element analysis (OOF2) is used to estimate the thermal and mechanical properties of WC-Al2O3 composites. In the present work, five compositions of 10%, 20%, 30%, 40% and 50% Al2O3 (by volume) are studied. Young's modulus, thermal conductivity and thermal expansion coefficient are estimated using OOF2 and compared with other known analytical methods. Stress and strain contours are plotted to study the thermal and mechanical behavior of composites. It is found that the stresses are largely concentrated at the interfaces of the WC-Al2O3 phases.

  8. Determining element abundances of [WC]-type Central Stars for probing stellar evolution and nucleosynthesis

    CERN Document Server

    Todt, H; Hamann, W -R; Gräfener, G

    2007-01-01

    [WC]-type CSPNs are hydrogen-deficient Central Stars of Planetary Nebulae showing strong stellar winds and a carbon-rich chemistry. We have analyzed new high-resolution spectra of [WC]-type CSPNs with the Potsdam Wolf-Rayet (PoWR) non-LTE expanding atmosphere models, using upgraded model atoms and atomic data. Previous analyses are repeated on the basis of the current models which account for iron-line blanketing. We especially focus on determining the chemical composition, including some trace elements like nitrogen which are of key importance for understanding the evolutionary origin of the hydrogen-deficient Central Stars.

  9. Interface behavior study of WC92-Co8 coating produced by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    汪瑞军; 钱乙余; 刘军

    2004-01-01

    ESD (electrospark deposition) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper microstructure and interfacial characteristics of the WC92-Co8 coated on titanium and carbon steel are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

  10. Research on Ultrafine WC-10Co Cemented Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    SHI Xiaoliang; YANG Hua; SHAO Gangqin; DUAN Xinglong; XIONG Zhen; ZHANG Weifeng

    2006-01-01

    WC- 10Co nanocomposite powder produced by spray pyrolysis-continuous reduction and carbonization technology was used, and the vacuum sintering plus sinterhip process was adopted to prepare ultrafine WCCo cemented carbide. The microstructure, grain size, porosity, density, Rockwell A hardness ( HRA ), transverse rupture strength (TRS), saturated magnetization and coercivity force were studied. The experimental results show that average grain size of the sample prepared by vacuum sintering plus sinterhip technology was about 420 nm, transverse rupture strength was more than 3460 MPa, and Rockwell A hardness of sintered specimen was more than 92.5. Ultrafine WC- 10Co cemented carbide with high strength and high hardness is obtained.

  11. Performance characterization of Ni60-WC coating on steel processed with supersonic laser deposition

    Directory of Open Access Journals (Sweden)

    Fang Luo

    2015-03-01

    Full Text Available Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.

  12. Semi-empirical relationship between the hardness, grain size and mean free path of WC-Co

    CSIR Research Space (South Africa)

    Makhele-Lekala, L

    2001-01-01

    Full Text Available The Vickers hardness of several well-characterized grades of WC-Co (23 in total) was measured. The mean grain size of these samples ranged from 0.6 to 5.0 mums and the cobalt content from 6 to 50 wt%. An empirical formula between hardness of WC...

  13. Wear behavior of SiC, Cr{sub 3}C{sub 2} and WC doped alumina

    Energy Technology Data Exchange (ETDEWEB)

    Mindivan, H.; Cimenoglu, H.; Kayali, E.S. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Engineering, Istanbul (Turkey); Bakan, H.I. [Tubitak, MAM, Gebze-Kocaeli (Turkey)

    2004-07-01

    In this study, the wear behavior of the pure and carbide (SiC, Cr{sub 3}C{sub 2}, and WC) doped alumina was investigated. Carbide doping increased the hardness and improved the wear resistance, significantly. WC doped alumina exhibited the highest hardness and wear resistance. (orig.)

  14. The Effect of Processing Parameters on the Performance of Spark Plasma Sintered cBN-WC-Co Composites

    Science.gov (United States)

    Mao, Cong; Zhang, Mingjun; Zhang, Jian; Tang, Kun; Gan, Hangyu; Zhang, Gaofeng

    2015-12-01

    Cubic boron nitride (cBN) particles were mixed into superfine tungsten carbide (WC), and then cBN-WC-cobalt (Co) composites were prepared using spark plasma sintering method. The influence of the processing parameters on the microstructures and the mechanical properties of the cBN-WC-Co composites were investigated. The results indicated that the cBN particles arranged uniformly and had an excellent adhesion with WC matrix. There was no evidence of phase transformation from cBN to hBN. With the increasing of the sintering temperature, the liquid-phase Co was increased and entered the micro-pores between WC and cBN particles easily. Correspondingly, the density, the flexural strength, and the hardness of the cBN-WC-Co composites also increased. With the further increasing of the sintering temperature, WC grains grew leading to the reduction of the hardness. Therefore, the hardness of the samples increased to a maximum value of 2978 HV at 1250 °C, and then decreased with the sintering temperature. The experimental results also showed that the density, the flexural strength, and the hardness of cBN-WC-Co composites increased with the holding time, whereas the hardness presented a decreasing tendency when the holding time exceeded 7 min.

  15. Getting the Right Wheelchair for Travel: A WC19-Compliant Wheelchair

    Science.gov (United States)

    Manary, Miriam A.; Hobson, Douglas A.; Schneider, Lawrence W.

    2007-01-01

    Children and adults who must remain seated in their wheelchairs while traveling are often at a disadvantage in terms of crash safety. The new voluntary wheelchair industry standard WC19 (short for Section 19 of the ANSI/RESNA wheelchair standards) works to close the safety gap by providing design and performance criteria and test methods to assess…

  16. Low and high temperature hardness of WC-6 wt%Co alloys

    CSIR Research Space (South Africa)

    Milman, YV

    1997-01-01

    Full Text Available The paper reports hardness measurements on WC-6 wt%Co of three different grain sizes in the temperature range from -196 to 900 degrees C. Coarser grades have been found to soften with increasing temperature at a higher rate than finer grades. It has...

  17. Study of Selected Properties of Thermally Sprayed Coatings Containing WC and WB Hard Particles

    Directory of Open Access Journals (Sweden)

    Brezinová Janette

    2016-12-01

    Full Text Available The paper presents results of research of the essential characteristics of two kinds of advanced coatings applied by HVOF technology. One studied coating: WB-WC-Co (60-30-10% contains two types of hard particles (WC and WB, the second coating is eco-friendly alternative to the previously used WC-based coatings, called “green carbides” with the composition WC-FeCrAl (85-15%. In green carbides coating the heavy metals (Co, Ni, NiCr forming the binding matrix in conventional wear-resistant coatings are replaced by more environmentally friendly matrix based on FeCrAl alloy. On the coatings was carried out: metallographic analysis, measurement of thickness, micro-hardness, adhesion, resistance to thermal cyclic loading and adhesive wear resistance (pin-on-disk test. One thermal cycle consisted of heating the coatings to 600°C, dwell for 10 minutes, and subsequently cooling on the still air. The number of thermal cycles: 10. The base material was stainless steel AISI 316L, pretreatment prior to application of the coating: blasting with white corundum, application device JP-5000.

  18. Influence of temperature, grain size and cobalt content on the hardness of WC-Co alloys

    CSIR Research Space (South Africa)

    Milman, YV

    1999-01-01

    Full Text Available The Vickers hardness of WC-Co alloys has been measured at temperatures ranging from -196 to 900 degrees C. The cobalt content of the alloys ranged from 10 to 24 vol% and the grain size from 0.5 to 2.3 um. It was found that, at all cobalt contents...

  19. New results on the relationship between hardness and fracture toughness of WC-Co hardmetal

    CSIR Research Space (South Africa)

    O'Quigley, DGF

    1996-05-01

    Full Text Available Two sets of WC-Co grades were produced, with cobalt content ranging from 3 to 50 wt.%. The mean grain size of the two sets was 2.2 and 6 mu m respectively. The two sets of grades were used to investigate the relationship between hardness...

  20. Microstructure characterization of laser melt injected WC particles in Ti-6Al-4V

    NARCIS (Netherlands)

    Vreeling, JA; Ocelik, [No Value; De Hosson, JTM; Brebbia, CA

    2001-01-01

    The Laser Melt Injection (LMI) process is explored to create a protective Metal Matrix Composite (MMC) layer consisting of 80 mum sized WC particles embedded in the top layer of a Ti-6Al-4V alloy. In particular the influences of the main process parameters on the laser track dimensions and

  1. The Effect of Binarity and Metallicity in the Spectra of WC and WO Stars

    Directory of Open Access Journals (Sweden)

    L. Norci

    2002-01-01

    Full Text Available Se presenta el estudio estadístico de la intensidad (W, la relación y el ancho de algunas bandas de emisión de estrellas WC y WO, basado en un vasto conjunto de datos espectróscopicos. Se han obtenido valores medianos para cada tipo espectral. Se evidencia que en las estrellasWO yWC4 de la Galaxia, W(C IV 581 nm resulta ser menor que en estrellas extragalácticas. A su vez, el valor de W(O V 559 nm aumenta regularmente deWCL aWCE yWO, en las estrellas galácticas como en las extragalácticas. Suponemos que la variación de la estructura del viento estelar y de la metalicidad ambiental podrán ser la causa de las anomalías. El perfil de la banda a 465 nm evidencia, asimismo, que He II 468 nm es un componente importante en las clases WCE y WO. Se comenta también sobre las abundancias de carbono y el estado evolutivo de las estrellas WC y WO. De igual manera, se estima la relación de las intensidades del continuo OB/WR en estrellas binarias.

  2. WC@meso-Pt core-shell nanostructures for fuel cells.

    Science.gov (United States)

    Chen, Zhao-Yang; Ma, Chun-An; Chu, You-Qun; Jin, Jia-Mei; Lin, Xiao; Hardacre, Christopher; Lin, Wen-Feng

    2013-12-25

    We developed a facile method to synthesize core-shell WC@meso-Pt nanocatalysts by carburizing ammonium tungstate and copper nitrate via gas-solid reactions, followed by a Pt replacement reaction. The mesoporous nanocomposite displays higher activity and stability towards methanol electrooxidation than commercial Pt/C catalysts.

  3. Data of evolutionary structure change: 1B4WC-2NOTA [Confc[Archive

    Lifescience Database Archive (English)

    Full Text Available 1B4WC-2NOTA 1B4W 2NOT C A HLLQFRKMIKKMTG--KEPVVSYAFYGCYCGSGGRGKPK...03 2NOT A 2NOTA...y> -17.684999465942383 tion> -0.7129999995231628 -0.03400000184774399 -0.04600000008940697 0.9980000257492065 ...el> 1 2NOT A 2NOTA

  4. Characterization of WC-10Ni HVOF Coating for Carbon Steel Blade

    Science.gov (United States)

    Ahmad, N. A.; Kamdi, Z.; Mohamad, Z.; Omar, A. S.; Latif, N. Abdul; Tobi, A. L. Mohd

    2017-01-01

    High Velocity Oxy-Fuel, HVOF is a depositing methods of a material layer over a base metal or substrate with characteristics of high flame velocity and moderate temperature. Where, tungsten carbide, WC cermet HVOF coatings is widely used to protect machine components from wear and corrosion. The main purpose of this present paper is to characterize the WC-10Ni coating deposited by HVOF thermal spray onto a carbon steel blade. The morphology and chemical composition of the coating were characterized by Scanning Electron Microstructure (SEM), electron dispersive spectrometer (EDS), and X-ray diffraction (XRD). The hardness test was carried out by using Vickers micro-hardness tester with loads of 490.3 mN (HV0.05). From XRD results, no sharp nickel peak was identified and has been replaced by a hump which indicate the amorphous Ni. The major crystalline phases were compounds WC, W2C and metallic phase of W. The WC-10Ni coating shows high hardness with low porosity distribution.

  5. Neurospora WC-1 recruits SWI/SNF to remodel frequency and initiate a circadian cycle.

    Science.gov (United States)

    Wang, Bin; Kettenbach, Arminja N; Gerber, Scott A; Loros, Jennifer J; Dunlap, Jay C

    2014-09-01

    In the negative feedback loop comprising the Neurospora circadian oscillator, the White Collar Complex (WCC) formed from White Collar-1 (WC-1) and White Collar-2 (WC-2) drives transcription of the circadian pacemaker gene frequency (frq). Although FRQ-dependent repression of WCC has been extensively studied, the mechanism by which the WCC initiates a circadian cycle remains elusive. Structure/function analysis of WC-1 eliminated domains previously thought to transactivate frq expression but instead identified amino acids 100-200 as essential for frq circadian expression. A proteomics-based search for coactivators with WCC uncovered the SWI/SNF (SWItch/Sucrose NonFermentable) complex: SWI/SNF interacts with WCC in vivo and in vitro, binds to the Clock box in the frq promoter, and is required both for circadian remodeling of nucleosomes at frq and for rhythmic frq expression; interestingly, SWI/SNF is not required for light-induced frq expression. These data suggest a model in which WC-1 recruits SWI/SNF to remodel and loop chromatin at frq, thereby activating frq expression to initiate the circadian cycle.

  6. PREPARING NANO-CRYSTALLINE La DOPED WC/Co POWDER BY HIGH ENERGY BALL MILLING

    Institute of Scientific and Technical Information of China (English)

    S. Liu; D.Q. Yi; Y.X. Li; D. Zou

    2002-01-01

    The La doped WC/Co powder was prepared by high energy ball milling. The changesof crystal structure, micrograph and defect of the powder were investigated by means ofXRD (X-ray diffraction), SEM (scanning electron microscope) and DTA (differentialthermal analysis). The results show that adding trace La element into carbides iseffective to minish the grain size of WC/Co powder. The La doped carbides powderwith grain size of 30nm can be obtained after 1Oh ball milling. The XRD peak of Cophase disappeared after 20h ball milling, which indicated solid solution (or secondarysolid solution) of Co phase in WC phase. The La doped powder with grain size of1Ohm is obtained after 30h ball milling. A peak of heat release at the temperatureof 470℃ was emerged in DTA curve within the range of heating temperature, whichshowed that the crystal structure relaxation of the powder appeared in the process ofhigh energy ball milling. After consolidated the La doped WC/Co alloy by high energyball milling exhibits ultra-fine grain Sizes and better mechanical properties.

  7. Effect of C and milling parameters on the synthesis of WC powders by mechanical alloying

    CSIR Research Space (South Africa)

    Bolokang, S

    2009-01-01

    Full Text Available In the current study, the amount of carbon and the effects of milling parameters in production of tungsten-carbide (WC) powder were evaluated. Mechanical alloying (MA) of elemental W and C powders at different carbon-rich and carbon...

  8. Resistance of cavitation erosion of multimodal WC-12Co coatings sprayed by HVOF%超音速火焰喷涂制备多峰WC-12Co涂层的抗汽蚀性能

    Institute of Scientific and Technical Information of China (English)

    丁彰雄; 陈伟; 王群

    2011-01-01

    Conventional,submicron and multimodal WC-12Co cermet coatings were deposited by high velocity oxy-fuel (HVOF).The microhardness and microstructure of the coatings were compared,and the resistance of the coatings to cavitation erosion was studied by ultrasonic vibration cavitation equipment.Cavitation pits and craters were observed by SEM and cavitation mechanisms were explored.The results show that the microstructures of submicron and multimodal WC-12Co coatings prepared by HVOF are dense with little porosity,and their microhardness values are obviously higher than that of the conventional WC-12Co coating.The average microhardness of multimodal WC-12Co coating reaches nearly HV1500,whieh is much higher than that of the conventional one.As well,it is found that the multimodal WC-12Co coating exhibits the best cavitation erosion resistance among the three coatings,the erosion rate is approximately 40% that of the conventional coating,and the cavitation erosion resistance of multimodal WC-12Co coating is enhanced by above 150% in comparison with the conventional coating.%采用超音速火焰喷涂技术制备常规、亚微米及多峰3种WC- 12Co金属陶瓷涂层,比较分析涂层的显微硬度及显微组织.采用超声振动汽蚀装置研究3种涂层的抗汽蚀性能,并采用扫描电镜观察涂层表面的汽蚀坑,探讨不同涂层的汽蚀机理.研究表明:采用超音速火焰喷涂制备的亚微米及多峰WC- 12Co涂层结构致密、孔隙率低,其显微硬度明显高于常规的WC- 12Co涂层.多峰WC- 12Co涂层的平均显微硬度接近HV 1500,远高于常规的WC- 12Co涂层.在3种涂层中,多峰WC- 12Co涂层表现出最优良的抗汽蚀性能,涂层的汽蚀率大约为常规涂层的40%;与常规涂层相比,多峰WC-12Co涂层的抗汽蚀性能提高150%以上.

  9. Liquid Phase Sintering of (Ti,ZrC with WC-Co

    Directory of Open Access Journals (Sweden)

    Taoran Ma

    2017-01-01

    Full Text Available (Ti,ZrC powder was sintered with WC-Co following an industrial process, including an isotherm at 1410 °C. A series of interrupted sintering trials was performed with the aim of studying the sintering behavior and the microstructural evolution during both solid-state and liquid-state sintering. Reference samples, using the same elemental compositions but with the starting components TiC and ZrC instead of (Ti,ZrC, were also sintered. The microstructure was investigated using scanning electron microscopy and energy dispersive X-ray spectroscopy. It is found that the (Ti,ZrC phase decomposes into Ti-rich and Zr-rich nano-scale lamellae before the liquid-state of the sintering initiates. The final microstructure consists of the binder and WC as well as two different γ phases, rich in either Ti (γ1 or Zr (γ2. The γ2 phase grains have a core-shell structure with a (Ti,ZrC core following the full sintering cycle. The major differences observed in (Ti,ZrC with respect to the reference samples after the full sintering cycle were the referred core-shell structure and the carbide grain sizes; additionally, the microstructural evolution during sintering differs. The grain size of carbides (WC, γ1, and γ2 is about 10% smaller in WC-(Ti,ZrC-Co than WC-TiC-ZrC-Co. The shrinkage behavior and hardness of both composites are reported and discussed.

  10. Analysis of PTA hardfacing with CoCrWC and CoCrMoSi alloys

    Directory of Open Access Journals (Sweden)

    Adriano Scheid

    2013-12-01

    Full Text Available CoCrWC alloys are widely used to protect components that operate under wear and high temperature environments. Enhanced performance has been achieved with the CoCrMoSi alloys but processing this alloy system is still a challenge due to the presence of the brittle Laves phase, particularly when welding is involved. This work evaluated Plasma Transferred Arc coatings processed with the Co-based alloy CoMoCrSi - Tribaloy T400, reinforced with Laves phase, comparing its weldability to the CoCrWC - Stellite 6, reinforced with carbides. Coatings were also analyzed regarding the response to temperature exposure at 600°C for 7 days and subsequent effect on microstructure and sliding abrasive wear. Coatings characterization was carried out by light and scanning electron microscopy, X-ray diffraction and Vickers hardness. CoCrWC coatings exhibited a Cobalt solid solution dendritic microstructure and a thin interdendritic region with eutectic carbides, while CoCrMoSi deposits exhibit a large lamellar eutectic region of Laves phase and Cobalt solid solution and a small fraction of primary Laves phase. Although phase stability was observed by X-ray diffraction, coarsening of the microstructure occurred for both alloys. CoCrMoSi showed thicker lamellar Laves phase and CoCrWC coarser eutectic carbides. Coatings stability assessed by wear tests revealed that although the wear rate of the as-deposited CoCrMoSi alloy was lower than that of CoCrWC alloy its increase after temperature exposure was more significant, 22% against 15%. Results were discussed regarding the protection of industrial components in particular, bearings in 55AlZn hot dip galvanizing components.

  11. Pt修饰的Pd/石墨烯纳米复合材料的制备及对乙二醇氧化反应的电催化活性%Preparation and enhanced electrocatalytic activity of Pt-modified Pd/graphene nanocomposites for ethylene glycol oxidation

    Institute of Scientific and Technical Information of China (English)

    马翔宇; 金长春; 董如林

    2015-01-01

    Pd nanoparticles/graphene (Pd/G) composites were fabricatedvia the chemical reduction method using graphite oxide and palladium nitrate,and then deposition of Pt on Pd/G was performed potentiostatically using chloroplatinic acid as precursor of platinum. Pt-modified Pd/G (Pt-Pd/G) electrodes with different platinum loadings were prepared. The microstructure of the Pt-Pd/G electrode was characterized by FE-SEM,EDX and TEM,and the results showed that metal nanoparticles with a mean diameter of 7.2 nm were evenly distributed on the surface of graphene. Electrochemical measurements revealed the high catalytic activity of Pt-Pd/G electrodes for ethylene glycol oxidation in alkaline solution. The peak current density on the Pt-Pd/G electrodes with a Pt∶Pd atomic ratio of 1∶42 was about 3.0 and 2.7 times higher than that on Pd/G and Pt/G electrodes,respectively. The catalytic activity of the Pd/G electrode was significantly improved by the deposition of a small amount of Pt. The modification method used in this study is simple but its effect is very obvious,and the approach can be used to modify other metal substrates with a second metal.%以氧化石墨(GO)和Pd(NO3)2为原料,通过化学还原法制备Pd纳米粒子-石墨烯(Pd/G)纳米复合材料,然后以H2PtCl6作为Pt前体,在Pd纳米粒子的表面恒电位沉积Pt,制备不同Pt负载量的Pd/G(Pt-Pd/G)电极。利用场发射扫描电镜(FE-SEM)、透射电镜(TEM)和X射线能谱仪(EDX)对材料的微观结构进行了表征和分析。结果显示石墨烯上的金属粒子分散均匀,平均粒径约7.2nm。电化学测试结果显示Pt-Pd/G电极对乙二醇电化学氧化反应具有良好的催化性能。当纳米粒子的Pt∶Pd原子百分比为1∶42时,其反应峰电流密度分别为Pd/G和Pt/G电极的3.0倍和2.7倍。少量的Pt沉淀可显著改进Pd/G电极的催化活性。本研究采用的修饰方法简单,修饰效果明显,可应用于其

  12. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Directory of Open Access Journals (Sweden)

    Beristain, Jokin

    2014-03-01

    Full Text Available The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC in turning operations. The cutting tools used were hard metal (WC with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD and Mono-Crystalline Diamond (MCD. The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 μm. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM. It was observed that the Built Up Edge (BUE and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool.El objetivo de este trabajo es el estudio de la maquinabilidad del material compuesto de matriz metálica aluminio-carburo de silicio en operaciones de torneado. Las herramientas de corte utilizadas han sido de metal duro con y sin recubrimiento, diferentes grados de diamante policristalino (PCD y diamante monocristalino (MCD. El material mecanizado ha sido AMC225xe, compuesto de la aleación de aluminio AA 2124 con un 25% en peso de partículas de SiC con un tamaño medio de 3 μm. Los experimentos se han realizado con diferentes velocidades de corte en una operación de refrentado, midiendo la rugosidad superficial, las fuerzas y el desgaste de la herramienta. La superficie desgastada de la herramienta ha sido examinada en el microscopio electrónico (SEM. Se ha observado que el filo recrecido y el material adherido son mayores en el caso de las herramientas de MCD que en las de PCD. El filo recrecido actúa como una capa protectora contra la abrasión.

  13. Exploring the potential role of tungsten carbide cobalt (WC-Co) nanoparticle internalization in observed toxicity toward lung epithelial cells in vitro.

    Science.gov (United States)

    Armstead, Andrea L; Arena, Christopher B; Li, Bingyun

    2014-07-01

    Tungsten carbide cobalt (WC-Co) has been recognized as a workplace inhalation hazard in the manufacturing, mining and drilling industries by the National Institute of Occupational Safety and Health. Exposure to WC-Co is known to cause "hard metal lung disease" but the relationship between exposure, toxicity and development of disease remain poorly understood. To better understand this relationship, the present study examined the role of WC-Co particle size and internalization on toxicity using lung epithelial cells. We demonstrated that nano- and micro-WC-Co particles exerted toxicity in a dose- and time-dependent manner and that nano-WC-Co particles caused significantly greater toxicity at lower concentrations and shorter exposure times compared to micro-WC-Co particles. WC-Co particles in the nano-size range (not micron-sized) were internalized by lung epithelial cells, which suggested that internalization may play a key role in the enhanced toxicity of nano-WC-Co particles over micro-WC-Co particles. Further exploration of the internalization process indicated that there may be multiple mechanisms involved in WC-Co internalization such as actin and microtubule based cytoskeletal rearrangements. These findings support our hypothesis that WC-Co particle internalization contributes to cellular toxicity and suggest that therapeutic treatments inhibiting particle internalization may serve as prophylactic approaches for those at risk of WC-Co particle exposure.

  14. The Effects of Using Active Wheelchair (AWC and Standard Wheelchair (SWC on Physical Performance - Choosing Appropriate Wheelchair (WC

    Directory of Open Access Journals (Sweden)

    Ebubekir A K S A Y

    2014-09-01

    Full Text Available The aim of WC exercises is to acquire technical skills required for using WC correctly, and to help improve the physical performance . This study has been carried out in order to investigate the effects of AWC and SWC exercises on physical performances and technical skills of obese individuals having no movement limitation in their upper extremities . In this study, 41 WC users (20 AWC users and 21 SWC users aged between 18 and 26 years, and having no movement limitation in their upper extremities have been involved . For 16 weeks, a 50 min WC activity program (technique, distance walking, and effort has been implemented 3 times a week . IBM SPSS 21 software has been used for statistical analyses, while t - test ha s been utilized for standard deviation, mean value and comparisons, and the level of significance has been set as p<0. 05. After the 16 - weeks physical activity program, increases in WC usage techniques, balance skills, and physical performance have been obs erved . In all of tests performed, AWC group showed better performance than SWC group . It has been found that the users especially in SWC group have ache in back, shoulders, arms, and wrists . Physical activities with an appropriate WC improve the mobility, decrease pain in back, shoulders and wrists, and balance the energy consumption . This study shows that 50 - mil daily physical activities would contribute to WC usage techniques of AWC users, and their physical performances. This could be an important factor in eliminating the possible injuries .

  15. A comparison of the DPSS UV laser ablation characteristic of 1024 and H10F WC-Co

    Science.gov (United States)

    See, Tian Long; Chantzis, Dimitrios; Royer, Raphael; Metsios, Ioannis; Antar, Mohammad; Marimuthu, Sundar

    2017-07-01

    An investigation on ablation characteristics of 1024 and H10F cobalt cemented tungsten carbide (WC-Co) with a DPSS nanosecond UV laser (50 ns pulse width, 355 nm wavelength, 90 W average power and 10 kHz repetition rate) is presented. The ablation characteristic parameters such as ablation threshold, incubation effect and optical penetration depth were evaluated based on the spot ablation diameter and depth. It was observed that the ablation threshold is significantly influenced by the number of pulses (NOP) and it decreases with increase NOP which is attributed to the incubation effect. Only one ablation region is observed at low laser fluence and an additional molten ablation region is observed at high laser fluence accompanied with cracks. The cracks formation is due to the thermal induced stress and changes in WC microstructure during laser beam irradiation. The crack depth is proportional to the thickness of the molten WC region. The ablation threshold of 1024 WC-Co and H10F WC-Co were found to be Fth1 =4.32 J/cm2 and Fth1 =4.26 J/cm2 respectively. The difference in chemical composition has insignificant effect on the ablation threshold value of the material. The incubation factor and optical penetration depth values of 1024 WC-Co and H10F WC-Co were found to be ξ=0.73, α-1 =411 nm and ξ=0.75, α-1 =397 nm respectively.

  16. Technology Optimized Test on the Cutter of Agricultural Machine by Flame Spraying and Remelting NiWC Alloy

    Institute of Scientific and Technical Information of China (English)

    HAO Jian-jun; LI Hui-ping; MA Yue-jin; SHEN Yu-zeng

    2004-01-01

    In order to solve the problemof the machine for chopping and returning stubble into soil high-priced and short-lifetime, wear-resistance coating was made on the substrate of 45# steel by flame spraying and remelting NiWC alloy. By means of orthogonal test and multiple factors variance analysis, how the test factors influence the wear-resistance was studied.The technology parameters of flame spraying and remelting NiWC alloy were optimized as follows: coating matching,65% Ni60+ 35% WC; preheat temperature ,450 ℃; acetylene flow, 1000 L/h; spraying distance ,40 mm.

  17. Cross-sectional AEM preparation technique for ceramic-coated WC-Co cutting tools.

    Science.gov (United States)

    Ostreicher, K; Sung, C

    1993-04-15

    The preparation of cross-sectional specimens for AEM studies of materials such as ceramic coated tungsten carbide presents some unique problems. Pieces joined by the use of epoxides often separate at the interface between the WC and ceramic coating during the initial mechanical grinding and subsequent thinning process as a result of the vibration and physical strain placed on the sample. These problems have been overcome through the use of a preparation process which essentially encapsulates the sample within the confines of an epoxy filled quartz tube. This preparation process has allowed for facile AEM cross-sectional analysis of TiN/TiCN coatings on WC-Co substrates, and has revealed two distinct grain morphologies within the TiCN coating.

  18. Microwave Sintering of A12O3-ZrO2-WC-Co Cermets

    Institute of Scientific and Technical Information of China (English)

    GU Tianben; LU hongzhi

    2011-01-01

    Composite powders of nanocrystalline WC-10Co (15wt%), Y2O3 (8mo1%) stabilized nanocrystalline ZrO2 (30wt%), industrial cobalt powder (4.5wt%) and submicron A12O3 (55wt%)composite powders were fabricated by high-energy ball-milling process. The nanocomposite powders were consolidated by microwave sintering process at temperature ranged 1300 ℃-1550 ℃ for 15 min,respectively. The optimum consolidation conditions, such as temperature, were researched during microwave sintering process. Vickers Hardness of the consolidated cermets was measured by using a Vickers indentation test, and density of specimens was also determined by Archimedes' principle.Microwave sintering process could not only increase the density of A12O3-ZrO2-WC-Co cermets and reduce the porosity, but also inhibit abnormal grain growth.

  19. Mechanical performance of alumina reinforced with NbC, TiC and WC

    Directory of Open Access Journals (Sweden)

    Wilson Acchar

    2012-12-01

    Full Text Available The incorporation of refractory hard particles in Al2O3-based composites may inhibit grain growth of the matrix, which could significantly contribute to mechanical performance of the composite. The present study aimed to investigate the potential use of NbC as alumina reinforcing material, as an alternative to other carbides such as TiC and WC. Alumina was mixed with a fixed carbide concentration of 30 wt.(% in a ball mill and uniaxially hot-pressed at 1650 ºC under a load of 30 MPa in an inert atmosphere. X-ray diffraction revealed no oxidation products were present after the sintering process. Microstructure analyses indicate a homogeneous carbide distribution in the alumina matrix. Results obtained in this study show that alumina reinforced with NbC is a composite material with properties comparable to those of alumina reinforced with WC and TiC, thereby making it good reinforcing material.

  20. Adhesion strength of sputtered TiAlN-coated WC insert tool

    Energy Technology Data Exchange (ETDEWEB)

    Budi, Esmar [Department of Physics, Faculty of Science and Mathematics, Universitas Negeri Jakarta, Jl. Pemuda No. 10, Jakarta 13220 (Indonesia); Razali, M. Mohd.; Nizam, A. R. Md. [Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka Karung Berkunci No 1752 Pejabat Pos Durian Tunggal 76109 Melaka (Malaysia)

    2013-09-09

    The adhesion strength of TiAlN coating that deposited by using DC magnetron sputtering on WC insert tool are studied. TiAlN coating are deposited on Tungsten Carbide (WC) insert tool by varying negatively substrate bias from 79 to 221 volt and nitrogen flow rate from 30 to 72 sccm. The adhesion strength are obtained by using Rockwell indentation test method with a Brale diamond at applied load of 60,100 and 150 kgf. The lateral diameter of indentation is plotted on three different applied loads and the adhesion strength of TiAlN coating was obtained from the curved slopes at 100 and 150 kgf. The lower curve slop indicated better adhesion strength. The results shows that the adhesion strength of sputterred TiAlN coating tend to increase as the negatively substrate bias and nitrogen flow rate are increased.

  1. Structure and Abrasive Wear of Composite HSS M2/WC Coating

    Directory of Open Access Journals (Sweden)

    S. F. Gnyusov

    2012-01-01

    Full Text Available Features of phase-structure formation and abrasive wear resistance of composite coatings “WC-M2 steel” worn against tungsten monocarbide have been investigated. It was established that adding 20 wt.% WC to the deposited powder mixture leads to the increase in M6C carbide content. These carbides show a multimodal size distribution consisting of ~5.9 μm eutectic carbides along the grain boundaries, ~0.25 μm carbides dispersed inside the grains. Also a greater amount of metastable austenite (~88 vol.% is found. The high abrasive wear resistance of these coatings is provided by γ→α′-martensitic transformation and multimodal size distribution of reinforcing particles.

  2. WC-NiP复合材料在腐蚀条件下的磨损性能%WEAR PERFORMANCE OF WC-NiP COMPOSITES UNDER CORROSION CONDITION

    Institute of Scientific and Technical Information of China (English)

    曾涛

    2005-01-01

    对新开发的一种机械密封新型摩擦副WC-NiP复合材料的腐蚀磨损性能进行了研究.考察了WC-NiP与浸呋喃树脂石墨在3%NaCl、10%HCl和卤水中的腐蚀磨损性能.结果表明:WC-NiP复合材料在此配对情况下多发生粘着磨损,WC-NiP复合材料可作为低浓度非氧化酸性介质和卤水中的首选材料.

  3. Preparation, Microstructure and Performance of WC-Ni Reinforced Fe-based Graded Coating%WC-Ni增强Fe基梯度涂层的制备及组织性能

    Institute of Scientific and Technical Information of China (English)

    袁有录; 李铸国

    2012-01-01

    利用等离子熔覆同轴双筒送粉工艺,在Q235基板上制备了多层WC-Ni成分渐变的梯度涂层,结果表明:涂层中WC颗粒大部分被溶解,在随后的快速冷却中,有两类碳化物组织析出,组织特征与WC-Ni的含量有关.当WC-Ni含量小于20%时,析出粗大树枝晶基体混合片层状共晶碳化物组织;当WC-Ni含量大于30%时,析出块状初生碳化物组织.未完全溶解的WC颗粒呈圆角形,并与基体之间形成合金过渡层.梯度涂层中各层间形成了冶金过渡,其主要物相有γ-Fe、WC、Fe3C、Fe3W3C、Cr7C3.涂层的硬度明显高于基体,但受WC的溶解及析出碳化物的大小及分布不均影响,梯度涂层的硬度分布波动起伏较大.%A multilayer graded coating of WC-Ni reinforced Fe-based matrix was prepared on Q235 steel plate by plasma cladding with a coaxial feeding powder system. Results show that most of the WC particles are dissolved in the Fe-based matrix, and two types of carbides are precipitated in the follow cooling stage. One is coarse dendrites mixed with lamellar eutectics carbides when WC-Ni content is less than 20% ; the other is polygonal block primary carbides when WC-Ni content is more than 30%. The half-dissolved WC particles are all with round angles, and an alloy reaction layer forms between the particles and the matrix. The main phases of the coating are γ- Fe, WC, Fe3C, Fe3W3C, and Cr7C3. Microhardness of the graded coating is higher than that of the substrate; however is fluctuated through the coating due to the dissolution of WC and the inhomogeneous distribution of the precipitated carbides.

  4. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  5. WC as a non-platinum hydrogen evolution electrocatalyst for high temperature PEM water electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Christensen, Erik

    2012-01-01

    Tungsten carbide (WC) nanopowder was tested as a non-platinum cathode electrocatalyst for polymer electrolyte membrane (PEM) water electrolysers, operating at elevated temperatures. It was prepared in thermal plasma reactor with confined plasma jet from WO3 precursor in combination with CH4...... carburizing agent. The results of the investigation showed that the activity of tungsten carbide as cathode electrocatalyst increases significantly with temperature and this effect is more pronounced than for platinum, especially, at 150 °C....

  6. Study on dry friction and wear resistance of a WC-Co particle reinforced iron matrix composite material

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2013-05-01

    Full Text Available In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average friction factor in the stable friction stage showed a relationship of μComposites/45 # steel > μHigh chromium cast iron/45 # steel > μHeat resistant steel/45 # steel. The wear resistance mechanism of the composite material was associated with the reinforcing particles, which protruded from the worn surface to bear the friction load when the matrix material surface was worn, thereby reducing the abrasive and adhesive wear. In addition, the matrix material possessed suitable hardness and toughness, providing a support to the reinforcements.

  7. The Peculiar Type Ib Supernova 2006jc: A WC Star Explosion

    CERN Document Server

    Tominaga, N; Suzuki, T; Tanaka, M; Nomoto, K; Maeda, K; Chieffi, A; Tornambé, A; Minezaki, T; Yoshii, Y; Sakon, I; Wada, T; Ohyama, Y; Tanabé, T; Kaneda, H; Onaka, T; Nozawa, T; Kozasa, T; Kawabata, K S; Anupama, G C; Sahu, D K; Gurugubelli, U K; Prabhu, T P; Deng, J

    2007-01-01

    We present a theoretical model for Type Ib supernova (SN) 2006jc associated with a luminous blue variable (LBV)-like event. We calculate the presupernova evolution of the progenitor star, hydrodynamics and nucleosynthesis of the SN explosion, and the SN bolometric light curve (LC). The observed bolometic LC is constructed by integrating the UV, optical, near-infrared (NIR), and mid-infrared (MIR) fluxes. The progenitor is assumed to be as massive as $40\\Msun$ on the zero-age. The star undergoes extensive mass loss to reduce its mass down to as small as $6.9\\Msun$, thus becoming a WC Wolf-Rayet star at the presupernova stage. The WC star model has a thick carbon-rich layer, in which amorphous carbon grains can be formed during the explosion. This could explain the brightening in the NIR flux and the observed dust feature in MIR. The typical main-sequence mass of a WC Wolf-Rayet star and thus the progenitor of SN 2006jc is more massive than $40\\Msun$. We suggest that the explosions of stars more massive than $4...

  8. Tungsten carbide modified high surface area carbon as fuel cell catalyst support

    Science.gov (United States)

    Shao, Minhua; Merzougui, Belabbes; Shoemaker, Krista; Stolar, Laura; Protsailo, Lesia; Mellinger, Zachary J.; Hsu, Irene J.; Chen, Jingguang G.

    Phase pure WC nanoparticles were synthesized on high surface area carbon black (800 m 2 g -1) by a temperature programmed reaction (TPR) method. The particle size of WC can be controlled under 30 nm with a relatively high coverage on the carbon surface. The electrochemical testing results demonstrated that the corrosion resistance of carbon black was improved by 2-fold with a surface modification by phase pure WC particles. However, the WC itself showed some dissolution under potential cycling. Based on the X-ray diffraction (XRD) and inductively coupled plasma (ICP) analysis, most of the WC on the surface was lost or transformed to oxides after 5000 potential cycles in the potential range of 0.65-1.2 V. The Pt catalyst supported on WC/C showed a slightly better ORR activity than that of Pt/C, with the Pt activity loss rate for Pt/WC/C being slightly slower compared to that of Pt/C. The performance and decay rate of Pt/WC/C were also evaluated in a fuel cell.

  9. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    Science.gov (United States)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-10-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  10. MICROSTRUCTURAL STUDY OF FAILURE PHENOMENA IN WC 94%-Co 6% HARD METAL ALLOY TIPS OF RADIAL PICKS

    Directory of Open Access Journals (Sweden)

    Sakuntala Nahak

    2017-03-01

    Full Text Available An excellent combination of hardness, strength, stiffness and high melting point has proved the WC-Co as an ideal material for tools which are used for metal cutting, coal mining, oil drilling, etc. The ongoing research in WC-Co is focussed on enhancing its wear resistant properties as much as possible. For the purpose, many attempts have been made to study the tribological behaviour of WC-Co for a long time. Researchers have used various grades of WC-Co in different working environment and accordingly they have characterized the wear phenomena involved in it. In this direction of research, the present paper makes an attempt to understand various wear behaviours in WC 94%-Co 6% hard metal alloy. WC-Co was used as a tip of the coal cutting tool, named, radial pick. Two radial picks have been taken for critical analysis through field emission scanning electron microscopy (FESEM attached with energy dispersive X-ray spectroscopy (EDS. In this work, the failure behaviours in the tools have been divided into five categories: (1 Abrasion on individual grain; (2 Corrosion in carbide grains; (3 Fragmentation and removal of WC grains; (4 Pores in WC grains; and (5 Coal and rock embedding. The most possible reasons behind each failure phenomenon have been explained comprehensively with the help of high resolution microscopic images. However, it is usually observed that, initially, the tool gets minor cracks due to sudden impact. These cracks provide a path to the rock and coal particles to get entrenched inside the microstructure of cemented carbide. Finally, the intermixed external elements degrade the binder content (i.e. cobalt and the tool becomes useless.

  11. Evaluation of WC-9Co-4Cr laser surface alloyed coatings on stainless steel

    CSIR Research Space (South Africa)

    Obadele, A

    2011-07-01

    Full Text Available and low affinity of tungsten for Carbon. Free Co and C in the meltpool formed intermetallic phases such as Co6W6C and M23C6 (M=Fe, Cr, W). A considerable increase in hardness value of the matrix 246 Hv0.1 compared to the coating 1331 Hv0.1 was achieved...

  12. Research on plasma sprayed high friction WC+Co coating%等离子喷涂高摩擦系数WC+Co涂层研究

    Institute of Scientific and Technical Information of China (English)

    乔斌

    2000-01-01

    选用4种不同颗粒度的WC+Co粉末,以得到不同粗糙度的表面涂层,测量其本身相对滑动摩擦系数和对钛合金相对滑动摩擦系数,结果表明不加栽荷时表面粗糙度与摩擦系数关系密切,其摩擦系数最高达1.42;当加载荷时涂层本身之间的摩擦系数高于涂层与钛合金的摩擦系数,钛合金之间的摩擦系数最小.同时讨论了结合力和摩擦之间的关系.

  13. A comparative study of high-temperature erosion wear of plasma-sprayed NiCrBSiFe and WC-NiCrBSiFe coatings under simulated coal-fired boiler conditions

    Energy Technology Data Exchange (ETDEWEB)

    Hidalgo, V.H.; Varela, F.J.B.; Menendez, A.C.; Martinez, S.P. [University of Oviedo, Gijon (Spain). Dept of Energy

    2001-03-01

    A comparative study was carried out of the behaviour of plasma sprayed NiCrBSiFe and WC-NiCrBSiFe alloys subjected to conditions which simulate a post-combustion gas atmosphere from a coal-fired boiler combustor. The study first evaluates the effects of thermal exposure at high temperatures on the microstructure of the coatings and on the adherence between substrate (austenitic stainless steel) and coatings. The oxidation rates of these coatings in atmospheres with 3-3.5% of free oxygen at 773 and 1073 K were then evaluated. The effect of WC on the low-velocity corrosion-erosion behaviour produced by the impact of fly ashes in the gas stream at high temperatures (773 and 1073 K) was assessed under impact angles of 30 and 90{degree}C. Finally, the eroded surfaces were analysed using scanning electron microscopy in order to characterize the ash embedment phenomena and the operating erosive micromechanisms.

  14. Effect of Spray Particle Velocity on Cavitation Erosion Resistance Characteristics of HVOF and HVAF Processed 86WC-10Co4Cr Hydro Turbine Coatings

    Science.gov (United States)

    Kumar, R. K.; Kamaraj, M.; Seetharamu, S.; Pramod, T.; Sampathkumaran, P.

    2016-08-01

    The hydro plants utilizing silt-laden water for power generation suffer from severe metal wastage due to particle-induced erosion and cavitation. High-velocity oxy-fuel process (HVOF)-based coatings is widely applied to improve the erosion life. The process parameters such as particle velocity, size, powder feed rate, temperature, affect their mechanical properties. The high-velocity air fuel (HVAF) technology, with higher particle velocities and lower spray temperatures, gives dense and substantially nonoxidized coating. In the present study, the cavitation resistance of 86WC-10Co4Cr-type HVOF coating processed at 680 m/s spray particle velocity was compared with HVAF coatings made at 895, 960, and 1010 m/s. The properties such as porosity, hardness, indentation toughness, and cavitation resistance were investigated. The surface damage morphology has been analyzed in SEM. The cohesion between different layers has been examined qualitatively through scratch depth measurements across the cross section. The HVAF coatings have shown a lower porosity, higher hardness, and superior cavitation resistance. Delamination, extensive cracking of the matrix interface, and detachment of the WC grains were observed in HVOF coating. The rate of metal loss is low in HVAF coatings implying that process parameters play a vital role in achieving improved cavitation resistance.

  15. Effect of cobalt content on wear and corrosion behaviors of electrodeposited Ni-Co/WC nano-composite coatings.

    Science.gov (United States)

    Amadeh, A; Ebadpour, R

    2013-02-01

    Metal-ceramic composite coatings are widely used in automotive and aerospace industries as well as micro-electronic systems. Electrodeposition is an economic method for application of these coatings. In this research, nickel-cobalt coatings reinforced by nano WC particles were applied on carbon steel substrate by pulse electrodeposition from modified Watts bath containing different amounts of cobalt sulphate as an additive. Saccharin and sodium dodecyl sulphate (SDS) were also added to electroplating bath as grain refiner and surfactant, respectively. The effect of cobalt content on wear and corrosion behavior of the coatings was investigated. Wear and corrosion properties were assessed by pin-on-disk and potentiodynamic polarization methods, respectively. Phase analysis was performed by X-ray diffraction (XRD) using CuK(alpha) radiation and the worn surfaces were studied by means of Scanning Electron Microscopy (SEM). The results showed that the addition of cobalt improved the wear resistance of the coatings. In the presence of 18 g/L cobalt in electrodeposition bath, the wear rate of the coating decreased to 0.002 mg/m and the coefficient of friction reduced to 0.695 while they were 0.004 mg/m and 0.77 in the absence of cobalt, respectively. This improvement in wear properties can be attributed to the formation of hcp phase in metallic matrix. Meanwhile, the corrosion resistance of the coatings slightly reduced because cobalt is more active metal with respect to nickel.

  16. The Abrasion Resistance and Adhesion of Hfcvd Boron and Silicon-Doped Diamond Films on WC-Co Drawing Dies

    Science.gov (United States)

    Wang, Liang; Liu, Jinfei; Tang, Tang; Sun, Fanghong; Xie, Nan

    Diamond films have been deposited on the interior hole surface of cobalt-cemented tungsten carbide (WC-Co) drawing dies from acetone, trimethyl borate (C3H9BO3), tetraethoxysilane (C8H20O4Si, TEOS) and hydrogen mixture by hot-filament chemical vapor deposition (HFCVD) method. The structures and quality of as-deposited diamond films are characterized with field-emission scanning electron microscopy (FESEM) and Raman spectroscopy. The abrasion ratio and the adhesive strength of as-deposited diamond films are evaluated by copper wire drawing tests and ultrasonic lapping tests, respectively. The results suggest that diamond films with small grain size and high growth rate can be obtained due to the mutual effects of boron and silicon impurities in the gas phases. The results of ultrasonic lapping tests show that diamond films doped with boron and/or silicon can bear the severe erosion of the large diamond powder. Diamond films peeling off within the reduction zone of the drawing dies cannot be observed after testing of 2h. The abrasion ratio of boron and silicon-added diamond films is five times that of diamond films without any addition. Adding boron and/or silicon in the diamond films is proved to be an efficient way to obtain high-adhesive-strength and high-abrasion-resistance diamond-coated drawing dies.

  17. Influence of Processing Parameters on Residual Stress of High Velocity Oxy-Fuel Thermally Sprayed WC-Co-Cr Coating

    Science.gov (United States)

    Gui, M.; Eybel, R.; Asselin, B.; Radhakrishnan, S.; Cerps, J.

    2012-10-01

    Residual stress in high velocity oxy-fuel (HVOF) thermally sprayed WC-10Co-4Cr coating was studied based on design of experiment (DOE) with five factors of oxygen flow, fuel gas hydrogen flow, powder feed rate, stand-off distance, and surface speed of substrate. In each DOE run, the velocity and temperature of in-flight particle in flame, and substrate temperature were measured. Almen-type N strips were coated, and their deflections after coating were used for evaluation of residual stress level in the coating. The residual stress in the coating obtained in all DOE runs is compressive. In the present case of HVOF thermally sprayed coating, the residual stress is determined by three types of stress: peening, quenching, and cooling stress generated during spraying or post spraying. The contribution of each type stress to the final compressive residual stress in the coating depends on material properties of coating and substrate, velocity and temperature of in-flight particle, and substrate temperature. It is found that stand-off distance is the most important factor to affect the final residual stress in the coating, following by two-factor interaction of oxygen flow and hydrogen flow. At low level of stand-off distance, higher velocity of in-flight particle in flame and higher substrate temperature post spraying generate more peening stress and cooling stress, resulting in higher compressive residual stress in the coating.

  18. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    Science.gov (United States)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  19. Microstructure and property of sub-micro WC-10%Co particulate reinforced Cu matrix composites prepared by selective laser sintering

    Institute of Scientific and Technical Information of China (English)

    GU Dong-dong; SHEN Yi-fu; DAI Peng; YANG Ming-chuan

    2006-01-01

    The WC-10%Co particulate reinforced Cu matrix composite material with a WC-Co:Cu mass ratio of 20:80 was successfully fabricated by selective laser sintering(SLS) process. The following optimal processing parameters were used: laser power of 700 W, scan speed of 0.06 m/s, scan line spacing of 0.15 mm, and powder layer thickness of 0.3 mm. The microstructure,composition, and phase of the laser processed material were investigated by scanning electron microscopy(SEM), X-ray diffraction(XRD), and energy dispersive X-ray(EDX) spectroscopy. The results show that the bonding mechanism of this process is liquid phase sintering. The Cu and Co act as the binder phase, while the WC acts as the reinforcing phase. The non-equilibrium effects induced by laser melting, such as high degrees of undercooling and high solidification rate, result in the formation of a metastable phase CoC0.25. The WC reinforcing particulates typically have three kinds of morphology. They are agglomerated and undissolved, incompletely separated and partially dissolved, separated and dissolved, which indicates that particle rearrangement acts as the dominant sintering mechanism for the larger WC, while dissolution-precipitation prevails for the smaller WC particles.Microhardness tester was used to determine the Vickers hardness across the cross-section of the laser sintered sample, with the average value being HV0.1268.5. However, the hardness varied considerably, which might be attributed to the WC segregation and the high solidification rate experienced by the molten pool.

  20. The IONORT-ISP-WC system: Inclusion of an electron collision frequency model for the D-layer

    Science.gov (United States)

    Settimi, Alessandro; Pietrella, Marco; Pezzopane, Michael; Bianchi, Cesidio

    2015-04-01

    The IONORT-ISP system (IONOspheric Ray-Tracing - IRI-SIRMUP-PROFILES) was recently developed and tested by comparing the measured oblique ionograms over the radio link between Rome (41.89°N, 12.48°E), Italy, and Chania (35.51°N, 24.02°E), Greece, with the IONORT-ISP simulated oblique ionograms (Settimi et al., 2013). The present paper describes an upgrade of the system to include: (a) electron-neutral collision have been included by using a collision frequency model that consists of a double exponential profile; (b) the ISP three dimensional (3-D) model of electron density profile grid has been extended down to the altitude of the D-layer; (c) the resolution in latitude and longitude of the ISP 3-D model of electron density profile grid has been increased from 2° × 2° to 1° × 1°. Based on these updates, a new software tool called IONORT-ISP-WC (WC means with collisions) was developed, and a database of 33 IONORT-ISP-WC synthesized oblique ionograms calculated for single (1-hop paths) and multiple (3-hop paths) ionospheric reflections. The IONORT-ISP-WC simulated oblique ionograms were compared with the IONORT-IRI-WC synthesized oblique ionograms, generated by applying IONORT in conjunction with the International Reference Ionosphere (IRI) 3-D electron density grid, and the observed oblique ionograms over the aforementioned radio link. The results obtained show that (1) during daytime, for the lower ionospheric layers, the traces of the synthesized ionograms are cut away at low frequencies because of HF absorption; (2) during night-time, for the higher ionospheric layers, the traces of the simulated ionograms at low frequencies are not cut off (very little HF absorption); (3) the IONORT-ISP-WC MUF values are more accurate than the IONORT-IRI-WC MUF values.

  1. The low excitation planetary nebulae Hudo1 and Hubi1 and their [WC10] central stars

    Directory of Open Access Journals (Sweden)

    M. Peña

    2005-01-01

    Full Text Available Se analizan datos espectroscópicos de alta y baja resolución de las nebulosas planetarias con estrella central [WC] tardía, HuDo 1 y HuBi 1. Ambos objetos pertenecen al disco galáctico y tienen velocidades radiales heliocéntricas de _12 km s 1 (HuDo 1 y 57 km s 1 (HuBi 1. El enrojecimiento logarítmico, c(Hβ, es de 2.04 para HuDo 1 y 1.22 para HuBi 1. Se deriva la composición química del plasma, obteniéndose log(O/H+12 = 8.43 y 8.57, y N/O = 0.2 y 0.1 para HuDo 1 y HuBi 1 respectivamente. HuBi 1 es la única NP excitada por una estrella [WC] muy tardía que muestra líneas intensas de He I. A partir de las líneas estelares, se deriva un tipo espectral [WC10] para ambas estrellas, aunque la estrella de HuBi 1 debe ser ligeramente más caliente para proporcionar suficientes fotones ionizantes de He0. Al comparar los parámetros estelares de estos objetos con los de objetos similares, se encuentra que las estrellas de HuDo 1 y HuBi 1 deben ser intrínsecamente más débiles. En particular HuBi 1 parece ser una nebulosa ionizada por una estrella de baja masa que evoluciona lentamente.

  2. Parametric study of an HVOF process for the deposition of nanostructured WC-Co coatings

    Science.gov (United States)

    Bartuli, Cecilia; Valente, Teodoro; Cipri, Fabio; Bemporad, Edoardo; Tului, Mario

    2005-06-01

    Nanocrystalline WC-Co coatings were deposited by high velocity oxyfuel from commercial nanostructured composite powders. Processing parameters were optimized for maximal retention of the nanocrystalline size and for minimal decarburation of the ceramic reinforcement. Thermochemical and gas-dynamical properties of gas and particle flows within the combustion flame were identified in various operating conditions by computational fluid-dynamics (CFD) simulation. Significant improvements of the mechanical properties of the coatings were obtained: a decrease of the friction coefficient was measured for the nanostructured coatings, together with an increase of microhardness and fracture toughness.

  3. Corrosion Resistance of Ni-Based WC/Co Coatings Deposited by Spray and Fuse Process Varying the Oxygen Flow

    Science.gov (United States)

    Jiménez, H.; Olaya, J. J.; Alfonso, J. E.; Mtshali, C. B.; Pineda-Vargas, C. A.

    2017-08-01

    In this work, the effect of oxygen flow variation in the corrosion behavior of Ni-based WC/Co coatings deposited by spray and fuse process was investigated. The coatings were deposited on gray cast iron substrates using a Superjet Eutalloy thermal spraying gun. The morphology of the coatings was analyzed using scanning electron microscopy. The crystallographic phases were registered by x-ray diffraction (XRD), the diffraction patterns show the crystalline phases of the powder components with principal reflections for Ni and WC, the increase in flame temperature, due to the oxygen flow variation, generated amorphization in the nickel and an important crystallization of the planes (111) and (222) of WC as well as the decarburization of WC in W2C and W metallic. The corrosion behavior was investigated at room temperature in a 3.5% w/w aqueous solution of NaCl via potentiodynamic polarization. Electrochemical corrosion test showed that the coatings deposited under neutral flame conditions with an oxygen flow of 12.88 SCFH evidenced higher corrosion resistance. The chemical composition of the coatings and corrosion areas were analyzed by particle-induced x-ray emission, this technique permitting the corroboration of the decarburization process of WC determined by XRD and the formation of Cl structures.

  4. Study on in-situ WC particles/tungsten wire reinforced iron matrix composites under electromagnetic field

    Directory of Open Access Journals (Sweden)

    Niu Libin

    2010-05-01

    Full Text Available By applying electromagnetic field to a system consisting of tungsten wires and grey cast iron melt, the grey cast iron matrix composite reinforced by either in-situ WC particles or the combination of in-situ WC particles and the residual tungsten wire was obtained. By means of differential thermal analysis (DTA, the pouring temperature of iron melt was determined at 1,573 K. The microstructures of the composites were analyzed by using of X-ray diffraction (XRD, scanning electron microscopy (SEM equipped with an energy dispersive spectrum (EDS and pin-on-disc abrasive wear test. The obtained results indicated that, with the enhancing frequency of electromagnetic field, the amount of in-situ WC particles gradually increases, leading to continuous decrease of the residual tungsten wires. When the electromagnetic field frequency was up to 4 kHz, tungsten wires reacted completely with carbon atoms in grey cast iron melt, forming WC particals. The electromagnetic field appeared to accelerate the elemental diffusion in the melt, to help relatively quick formation of a series of small Fe-W-C ternary zones and to improve the kinetic condition of in-situ WC fabrication. As compared with the composite prepared without the electromagnetic field, the composite fabricated at 4 kHz presented good wear resistance.

  5. 电火花沉积WC-4Co复合层界面行为%Interface behavior of WC-4Co coating by electro-spark deposition

    Institute of Scientific and Technical Information of China (English)

    王建升; 张占哲; 闫镇威; 李刚; 唐明奇; 冯在强

    2014-01-01

    Submicron WC-4Co cemented carbide material was deposited on the surface of cast steel by electro-spark deposition (ESD), the electro-spark deposition coating was prepared. The behavior of interface between the coating and the substrate was studied by SEM and XRD. The surface wettability, the forming mechanism of phase, microstructure, element distribution of deposition, bonding mechanism of interface and microhardness of the coating were investigated. The results show that micro/nano and amorphous coating with high melting-point is produced on the surface of cast steel by ESD. The coating consists of Fe 3 W 3 C, Co 3 W 3 C,Si 2 W and Fe 2 C phases. The coating is well metallurgical bonded with the cast steel roll substrate. The microstructure of the transition layer is a structure of fine columnar crystals and equiaxed crystals. The extra-fine structure hard Si2W and Fe2C phases distribute dispersedly in Fe3W3C and Co3W3C deposition. The coating is usually more than 20 µm thick. The average microhardness of the coating is 1803. 2 HV. These fine and dispersed hard phases can greatly improve the hardness of coating.%采用新型电火花沉积设备,将亚微米WC-4Co陶瓷硬质合金材料沉积在铸钢材料上,制备电火花沉积合金涂层,利用SEM和XRD等技术研究沉积层与基体间的界面行为,分析沉积层的表面润湿性、物相形成机理、微观组织结构、界面元素分布、界面结合机理和显微硬度变化等。结果表明:电火花沉积技术可以在金属基体表面制造出微纳米非晶高熔点强化层。铸钢表面沉积层主要由Fe3W3C、Co3W3C、Si2W和Fe2C 等相组成;沉积层与基体呈冶金结合,过渡层中出现一些柱状晶和等轴晶的组织结构,沉积层中细小的Fe2C和Si2W等硬质相颗粒弥散分布于Fe 3 W 3 C和Co 3 W 3 C沉积层上。沉积层的厚度大于20µm,沉积层的平均显微硬度为1803.2 HV,细小弥散分布的硬质相是沉积层硬度提高的主要因素。

  6. Effect of back feeding angle on the structure of WC particles reinforced Ni-based coating by plasma spray welding%后送粉角度对等离子喷焊WC颗粒增强Ni基涂层组织的影响

    Institute of Scientific and Technical Information of China (English)

    李连颖; 杜晓东; 宋自力; 叶诚

    2011-01-01

    The WC reinforced Ni - based alloy composite coatings were sprayed on the surface of 45 steel by back feeding equipment of plasma spray welding. Scanning electron microscopy (SEM) , X-ray diffraction (XRD) and energy diffraction spectrum (EDS) were used to examine the microstructure and composition of the coatings. The results show that the WC particles are well-distributed in the matrix when back feeding at an angle of 30°. Around the WC particles, there are clavate microstructures. The surface microstructure of the coatings consists of WC, W2C, Fe7C3, Cr7C3 and 7- (Fe, Ni) solid solution. The hardness increases gradually from matrix to the surface of coatings. As back feeding at an angle of 90°, the WC particles are gathered at the bottom of coatings, and there are herringbone and clavate microstructures around the WC particles. The surface microstructure of the coatings consists of Cr23C6, Ni3Si, CrSi2, Fe3B, Fe7C3. From matrix to the surface of coatings, the hardness increases at the beginning and then decreases.%采用等离子喷焊技术,利用后送粉装置从不同角度在45钢表面制作WC颗粒增强镍基合金复合涂层,借助扫描电子显微镜(SEM)、X射线衍射仪(XRD)和能谱仪(EDS)分别对涂层组织结构及成分进行分析.结果表明:焊枪倾斜30°角送粉时,WC颗粒均匀的分布于涂层基体上,WC周围有明显的棒状组织,涂层表面物相主要由WC,W2C,Fe7C3,Cr7C3和γ-(Fe,Ni)固溶体等组成,由基体到涂层表面硬度呈上升趋势;焊枪垂直送粉时,WC颗粒发生了沉底现象,WC周围有明显的鱼骨状组织和棒状组织,涂层表面物相主要由Cr23C6,Ni3Si,CrSi2,Fe3B,Fe7C3等组成,由基体到涂层表面硬度先呈上升趋势,上升到一定值后又呈下降趋势.

  7. Friction Charateristics of WC-NiP Composites for Mechanical Seals when Matched with Stationary Ring Materials%WC-NiP合金密封材料与不同软材料组对时的摩擦性能

    Institute of Scientific and Technical Information of China (English)

    曾涛; 陈匡民

    1999-01-01

    对研究开发的一种机械密封新型摩擦副材料WC-NiP合金与不同软材料组对时的摩擦特性进行了研究.考察了在水润滑条件下WC-NiP/浸呋喃树脂石墨配对的摩擦性能,并分别与浸铜石墨、浸玻璃石墨和填充聚四氟乙烯配对作了对比.结果表明:WC-NiP合金作为硬环材料时,与之组对的软环材料为浸呋喃树脂石墨时其摩擦性能最优,并得出摩擦系数的关联式.

  8. Mechanical Properties and Fracture Mechanism of WC-10Co4Cr Coating Sprayed by High Velocity Oxygen Fuel%超音速火焰喷涂 WC-10Co4Cr 涂层的力学性能及断裂机理

    Institute of Scientific and Technical Information of China (English)

    周夏凉; 陈小明; 吴燕明; 伏利; 王莉容; 马红海

    2015-01-01

    WC-10Co4Cr coating was prepared on the substrate of stainless steel by high velocity oxygen fuel (HVOF)spraying.The micro-hardness and bond strength of the coating were investigated;phase composition, section and surface morphology was studied;and the fracture mode and mechanism were analyzed as well.The results show that the average micro-hardness of the WC-10Co4Cr coating reached to 1 147.6 HV and the bond strength was 70 MPa.The tensile fracture was with typical characteristics of brittle fracture and there was no significant plastic deformation.The fracture cracks were formed under the external stress due to the pores and microcracks among particles in the coating.These cracks propagated along the interface between particle and particle and were accompanied by deflections of crack paths,then caused the fracture of the coating.%采用超音速火焰喷涂技术(HVOF)在不锈钢基体上制备了 WC-10Co4Cr 涂层,测试了涂层的显微硬度和结合强度,研究了涂层的物相组成和横截面、断裂面的形貌,分析了涂层的断裂方式和断裂机理.结果表明:WC-10Co4Cr 涂层的平均显微硬度达1147.6 HV,结合强度为70 MPa;涂层的拉伸断裂为典型的脆性断裂,没有明显的塑性变形过程;涂层中颗粒间的孔隙和微裂纹在外应力的作用下形成裂纹,裂纹沿颗粒与颗粒间的界面扩展并伴随扩展方向的偏转,最终导致涂层的断裂.

  9. Proceedings of the IASTED technology conferences : MS, CA, WC, EME, SOE 2010

    Energy Technology Data Exchange (ETDEWEB)

    Alhajj, R.S.; Leung, V.C.M.; Saif, M.; Thring, R. (eds.)

    2010-08-13

    This conference on energy and power systems provided a forum for electric power industry experts and international researchers to discuss the latest research and innovative technologies related to power system modelling and simulation (MS); control and applications (CA); wireless communications (WC); environment management and engineering (EME); and, solar energy (SOE). The MS theme was divided into tracks entitled: applications of modelling and simulation; data modelling; energy and power systems modelling; intelligent optimization and modelling; mathematical modelling; modelling and simulation methodologies; Monte Carlo simulation; virtual reality; and workflow management and probabilistic modelling. The CA theme was divided into tracks entitled: electric drive and energy systems; intelligent and robotic systems; time varying and time delay systems; control system design; engineering applications of control; and non-engineering applications of control. The WC theme was divided into tracks entitled: wireless communications; wireless networks; and cognitive radio networks and systems. The EME theme was divided into tracks entitled: natural resources management; environmental impact assessment; land management; and waste management. The final track of the conference was on solar energy. The conference featured 143 presentations, of which 24 have been catalogued separately for inclusion in this database. refs., tabs., figs.

  10. Oxidation performance of Fe-Al/WC composite coatings produced by high velocity arc spraying

    Institute of Scientific and Technical Information of China (English)

    MENG Fan-jun; XU Bin-shi; ZHU Sheng; MA Shi-ning; ZHANG wei

    2005-01-01

    Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room tem perature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800 ℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2 O3, Fe2 O3, Fe3 O4 and FeO. These phases distribute unevenly. The protective Al2 O3 film firstly forms and preserves the coatings from further oxidation.

  11. High-pressure shock behavior of WC and Ta2O5 powders.

    Energy Technology Data Exchange (ETDEWEB)

    Knudson, Marcus D. (Sandia National Laboratories, Albuquerque, NM); Reinhart, William Dodd (Sandia National Laboratories, Albuquerque, NM); Vogler, Tracy John; Root, Seth (Sandia National Laboratories, Albuquerque, NM)

    2011-10-01

    Planar shock experiments were conducted on granular tungsten carbide (WC) and tantalum oxide (Ta{sub 2}O{sub 5}) using the Z machine and a 2-stage gas gun. Additional shock experiments were also conducted on a nearly fully dense form of Ta{sub 2}O{sub 5}. The experiments on WC yield some of the highest pressure results for granular materials obtained to date. Because of the high distention of Ta{sub 2}O{sub 5}, the pressures obtained were significantly lower, but the very high temperatures generated led to large contributions of thermal energy to the material response. These experiments demonstrate that the Z machine can be used to obtain accurate shock data on granular materials. The data on Ta{sub 2}O{sub 5} were utilized in making improvements to the P-{lambda} model for high pressures; the model is found to capture the results not only of the Z and gas gun experiments but also those from laser experiments on low density aerogels. The results are also used to illustrate an approach for generating an equation of state using only the limited data coming from nanoindentation. Although the EOS generated in this manner is rather simplistic, for this material it gives reasonably good results.

  12. Modification Performance of WC Nanoparticles in Aluminum and an Al-Si Casting Alloy

    Science.gov (United States)

    Borodianskiy, Konstantin; Zinigrad, Michael

    2016-04-01

    The influence of a modifier based on tungsten carbide (WC) nanoparticles is investigated first using 1 kg of bulk aluminum and then in a real industrial process using a commercial Al-Si casting alloy. The modifier is prepared by two different approaches, and its influence is investigated in pure aluminum and in commercial aluminum alloy A356. Microstructural studies show that the mean grain size in pure aluminum is reduced by 11.5 pct. Such a change usually causes an improvement in the mechanical properties of metals. Accordingly, the mechanical properties of the A356 alloy modified with WC nanoparticles are determined after T6 heat treatment and compared with unmodified specimens of the same alloy. The results obtained in the modified A356 alloy reveal unusual behavior of the mechanical properties, where the elongation of the alloys improved by 32 to 64 pct, while the tensile strength and yield strength remained unchanged. This behavior is attributable to a grain-size strengthening mechanism, where strengthening occurs due to the high concentration of grain boundaries, which act as obstacles to the motion of dislocations in the lattice.

  13. Facile Route to Prepare TaC,NbC and WC Nanoparticles

    Institute of Scientific and Technical Information of China (English)

    DU Yinxiao; LEI Ming; YANG Hui; WANG Xuefei

    2008-01-01

    By a novel solid-state reaction process using amorphous C3N4 (a-C3N4) and transition metal oxides as starting reagents,cubic TaC,NbC and hexagonal WC nanoparticles were successfully synthesized at 1150 ℃.The products were characterized by power X-ray diffraction (XRD),field-emission scanning electron microscope (FE-SEM),energy-dispersive X-ray spectroscopy (EDX),transmission electron microscopy (TEM) and high-resolution TEM (HRTEM).The experimental resuits show that a-C3N4 obtained by the reaction between C3N3Cl3 and Li3N is a highly efficient carburation reagent and the transition metal oxides are completely transformed into the corresponding metal carbide nanoparticles at 1150 ℃,respectively,which is significantly lower than that reported for the traditional preparation of carbides,typically> 1600 ℃.The TaC,NbC and WC nanoparticles are found to have an average particle size of 10 nm,15 nm and 8 nm by TEM observation,respectively.

  14. Preparing WC-Co Composite Powder by Co-precipitation and Direct Carbonized In-situ Synthesized Method%共沉淀-直接碳化原位合成WC-Co复合粉的研究

    Institute of Scientific and Technical Information of China (English)

    王玉香; 文小强; 周健; 袁德林; 郭春平

    2016-01-01

    Using ammonium metatungstate, cobalt nitrate, ammonium hydroxide, and carbon black as the raw materials, the WC-Co composite powder was produced by co-precipitation and direct carbonized in-situ synthesized method. The synthesis process of precursor and effects of reduction carbonization process parameters on phase of product were studied. The powder morphology, phase compositions of WC-Co composite powder were characterized by SEM, XRD, and the reduction carbonization process was studied. The results show that each precursor powder has some larger particles, which make up by lots of minute particles, and the diameter is about 500 nm. Precursor powders are carbonized completely at 1000℃, then prepared composite powder has WC and Co phases, which have good dispersion and uniform distribution.%以偏钨酸铵、硝酸钴、氨水、炭黑为原材料,采用共沉淀-直接碳化原位合成法制备了WC-Co复合粉.研究了前驱体的制备过程,考察了还原碳化工艺参数对所得产物物相的影响.利用SEM、XRD分析方法对粉末样品的微观形貌和物相组成进行了表征,并对还原碳化过程进行了探讨.结果表明:采用共沉淀法制备的前驱体粉末为许多小颗粒团聚而成的大颗粒,小颗粒均匀细小,粒径在500 nm左右,前驱体粉末经1000℃还原碳化可以得到物相纯净的WC-Co复合粉,WC-Co复合粉分散性好,粒度分布均匀.

  15. COBRA-WC: a version of COBRA for single-phase multiassembly thermal hydraulic transient analysis. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    George, T.L.; Basehore, K.L.; Wheeler, C.L.; Prather, W.A.; Masterson, R.E.

    1980-07-01

    The objective of this report is to provide the user of the COBRA-WC (Whole Core) code a basic understanding of the code operation and capabilities. Included in this manual are the equations solved and the assumptions made in their derivations, a general description of the code capabilities, an explanation of the numerical algorithms used to solve the equations, and input instructions for using the code. Also, the auxiliary programs GEOM and SPECSET are described and input instructions for each are given. Input for COBRA-WC sample problems and the corresponding output are given in the appendices. The COBRA-WC code has been developed from the COBRA-IV-I code to analyze liquid Metal Fast Breeder Reactor (LMFBR) assembly transients. It was specifically developed to analyze a core flow coastdown to natural circulation cooling.

  16. Free energies of formation of WC and WzC and the thermodynamic properties of carbon in solid tungsten

    Science.gov (United States)

    Gupta, D. K.; Seigle, L. L.

    1974-01-01

    The activity of carbon in the two-phase regions - W + WC and W + W2C was obtained from the carbon content of iron rods equilibrated with mixtures of metal plus carbide powders. From this activity data the standard free energies of formation of WC and W2C were calculated. The temperature of the invariant reaction W2C = W + WC was fixed at 1570 + or - 5K. Using available solubility data for C in solid W, the partial molar free energy of C in the dilute solid solution was also calculated. The heat of solution of C in W, and the excess entropy for the interstitial solid solution, were computed, assuming that the carbon atoms reside in the octahedral interstices of bcc W.

  17. Oxidation behavior of HVOF-sprayed nanostructured and CeO2-modified WC-12Co coatings

    Science.gov (United States)

    Xi, Naiyuan; Hang, Zongqiu; Liu, Yan; Chen, Hui; Zhang, Mingyue; Gao, Wei

    2017-07-01

    Two types of WC-12Co coatings with different modifications were deposited on steel substrates using high velocity oxygen fuel (HVOF) spraying. The coated samples were oxidized at 550∘C and 650∘C in ambient atmosphere. Oxidation mass gain was measured by electronic balance. Phase composition and microstructure evolution of both coatings after oxidation were conducted by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Microhardness testing was performed before and after oxidation testing. The results showed that at 550∘C and 650∘C, the rare-earth modified WC-12Co coating has lower oxidation rates compared with the nanostructured WC-12Co coating. This might be due to the rare-earth modification coating reducing the porosity and oxygen diffusion in the coatings, therefore delaying the crack formation and propagation.

  18. Influencia de la electroerosión sobre las características tribológicas de materiales compuestos WC-Co

    Directory of Open Access Journals (Sweden)

    Casas, B.

    2001-04-01

    Full Text Available The influence of electrical discharge machining (EDM on the abrasive wear resistance of two WC-10wt Co cemented carbides with different carbide grain size has been studied. Different surface finish conditions were evaluated corresponding to sequential EDM as well as grinding and polishing with diamond. The abrasive wear resistance was determined through microscratch measurements using a nanoindentation system. Contrary to the results obtained from hardness measurements, this technique allows to discern tribological differences among the distinct surface finish conditions studied. Finally, the abrasive wear resistance degradation associated with sequential EDM is discussed as a function of microstructure in terms of a damage parameter.

    En este trabajo se estudia la influencia de la electroerosión sobre la resistencia a la abrasión mediante rayado, en términos de volumen de material removido, de dos carburos cementados WC-10 % en peso de Co con diferente tamaño de carburo medio. Se evaluaron diferentes condiciones de acabado superficial correspondientes a distintos procesos de mecanizado: electroerosión y desbaste y pulido con diamante. La resistencia a la abrasión mediante rayado fue determinada utilizando un sistema de nanoindentación. A diferencia de los resultados obtenidos para mediciones de dureza, esta técnica permite discernir diferencias tribológicas significativas entre los distintos acabados evaluados. Finalmente, la degradación de la resistencia a la abrasión por efecto de la electroerosión es discutida en función de la microestructura, en términos de un parámetro de daño.

  19. Preparation of WC@TiO2 Core-shell Nanocomposite and Its Electrocatalytic Characteristics%WC@TiO2核壳结构纳米复合材料制备与电催特征

    Institute of Scientific and Technical Information of China (English)

    李国华; 陈丹; 姚国新; 施斌斌; 马淳安

    2011-01-01

    Monotungsten carbide and titania nanocomposite with core-shell (WC@TiO2) structure was prepared by a new approach of spray drying and reduction-carbonization reaction, with titania nanopowder and ammonium metatungstate as precursors, methane as carbon source, and hydrogen as reduction gas. The sample was characterized by X-ray diffraction, scanning electron microscope, high resolution transmission electron microscope and X-ray energy dispersion spectroscopy. The results show that its crystal phase is composed of brookite, tungsten and monotungsten carbide. The morphology of the sample particle is irregular sphere-like, with a diameter smaller than 100 nm. Its chemical components are titanium, tungsten, carbon and oxygen. Monotungsten carbide nanoparticles lie on the surface of titania core and form an incomplete shell around titania core in the nanocomposite. The measurement with a microelectrode system of three electrodes shows that the sample is electrocatalytic active to nitrophenol in basic solution at room temperature. Its peak potential is at -0.988 V (vs saturated calomel electrode (SCE)), which is more negative than the peak potential, -0.817 V (vs SCE), of mesoporous monotungsten carbide,and its peak current is 8.809 μA, which is higher than the peak current, 4.058 μA, of mesoporous monotungsten carbide. The hydrogen generation potential of the sample is at -1.199 V (vs SCE), which is more negative than that of pure nanosized monotungsten carbide at -1.100 V (vs SCE). These results show that the presence of titania in the sample can lower the peak potential of nitrophenol electrocatalysis and its hydrogen generation potential, and increase its peak current of nitrophenol electrocatalysis in basic solution at room temperature. This indicates a synergistic effect of titania and monotungsten carbide in electrocatalysis.

  20. Structural and interfacial analysis of WC92-Co8 coating deposited on titanium alloy by electrospark deposition

    Energy Technology Data Exchange (ETDEWEB)

    Wang, R.J.; Qian, Y.Y.; Liu, J

    2004-04-30

    Electrospark deposition (ESD) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper, microstructure and interfacial characteristics of the WC92-Co8 coated-titanium are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

  1. Structural and interfacial analysis of WC92 Co8 coating deposited on titanium alloy by electrospark deposition

    Science.gov (United States)

    Wang, R. J.; Qian, Y. Y.; Liu, J.

    2004-04-01

    Electrospark deposition (ESD) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper, microstructure and interfacial characteristics of the WC92-Co8 coated-titanium are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

  2. Microstructure Evolution and Its Effect on the Wear Performance of HVOF-Sprayed Conventional WC-Co Coating

    Science.gov (United States)

    Fu, Dingfa; Xiong, Haoqi; Wang, Qun

    2016-10-01

    In this work, a conventional tungsten carbide 12% cobalt (WC-12Co) coating was deposited by using a liquid fuel JP-8000 high velocity oxyfuel spray system. The properties of the coating namely phase content, microstructure, hardness, porosity, and fracture toughness were examined. The microstructure evolution and its influence on the abrasive wear behavior of the coatings were evaluated in detail by in-situ scanning electron microscopy and a comprehensive model for decarburization of WC has been established using x-ray diffraction and transmission electron microscopy analyses.

  3. Physical chemistry of WC-12 %Co coatings deposited by thermal spraying at different standoff distances

    Energy Technology Data Exchange (ETDEWEB)

    Afzal, Muhammad; Ahmed, Furqan; Anwar, Muhammad Yousaf; Ali, Liaqat; Ajmal, Muhammad [Univ. of Engineering and Technology, Metallurgical and Materials Engineering, Lahore (Pakistan); Khan, Aamer Nusair [Institute of Industrial and Control System, Rawalpindi (Pakistan)

    2015-09-15

    In the present research, WC-12 %Co cermet coatings were deposited on AISI-321 stainless steel substrate using air plasma spraying. During the deposition process, the standoff distance was varied from 80 to 130 mm with 10 mm increments. Other parameters such as current, voltage, time, carrier gas flow rate and powder feed rate etc. were kept constant. The objective was to study the effects of spraying distance on the microstructure of as-sprayed coatings. The microscopic analyses revealed that the band of spraying distance ranging from 90 to 100 mm was the threshold distance for optimum results, provided that all the other spraying parameters were kept constant. In this range of threshold distance, minimum percentages of porosity and defects were observed. Further, the formation of different phases, at six spraying distances, was studied using X-ray diffraction, and the phase analysis was correlated with hardness results.

  4. WC WAVE - Integrating Diverse Hydrological-Modeling Data and Services Into an Interoperable Geospatial Infrastructure

    Science.gov (United States)

    Hudspeth, W. B.; Baros, S.; Barrett, H.; Savickas, J.; Erickson, J.

    2015-12-01

    WC WAVE (Western Consortium for Watershed Analysis, Visualization and Exploration) is a collaborative research project between the states of Idaho, Nevada, and New Mexico that is funded under the National Science Foundation's Experimental Program to Stimulate Competitive Research (EPSCoR). The goal of the project is to understand and document the effects of climate change on interactions between precipitation, vegetation growth, soil moisture and other landscape properties. These interactions are modeled within a framework we refer to as a virtual watershed (VW), a computer infrastructure that simulates watershed dynamics by linking scientific modeling, visualization, and data management components into a coherent whole. Developed and hosted at the Earth Data Analysis Center, University of New Mexico, the virtual watershed has a number of core functions which include: a) streamlined access to data required for model initialization and boundary conditions; b) the development of analytic scenarios through interactive visualization of available data and the storage of model configuration options; c) coupling of hydrological models through the rapid assimilation of model outputs into the data management system for access and use by sequent models. The WC-WAVE virtual watershed accomplishes these functions by provision of large-scale vector and raster data discovery, subsetting, and delivery via Open Geospatial Consortium (OGC) and REST web service standards. Central to the virtual watershed is the design and use of an innovative array of metadata elements that permits the stepwise coupling of diverse hydrological models (e.g. ISNOBAL, PRMS, CASiMiR) and input data to rapidly assess variation in outcomes under different climatic conditions. We present details on the architecture and functionality of the virtual watershed, results from three western U.S. watersheds, and discuss the realized benefits to watershed science of employing this integrated solution.

  5. Performance of Flame Sprayed Ni-WC Coating under Abrasive Wear Conditions

    Science.gov (United States)

    Harsha, S.; Dwivedi, D. K.; Agarwal, A.

    2008-02-01

    This paper describes the influence of a post spray heat treatment on the microstructure, microhardness and abrasive wear behavior of the flame sprayed Ni-WC (EWAC 1002 ET) coating deposited on the mild steel. Coatings were deposited by using an oxy-acetylene flame spraying torch (Superjet Eutalloy L & T, India). The wear behavior of the coating was evaluated using a pin on disc wear system against SiC abrasive medium of 120 and 600 grades at 5, 10, 15, and 20 N normal load. Results revealed that the influence of normal load on wear is governed by the microstructure, hardness and abrasive grit size. The heat treatment increased average microhardness of the coating. However, it was found that the hardness does not correctly indicate the abrasive wear resistance of Ni-WC coating in an as sprayed and heat treated condition. The heat treatment of the coating improved its abrasive wear resistance against fine abrasive medium while the wear resistance against coarse abrasive was found to be a function of a normal load. At low-normal load (5 and 10 N) the heat treated coating showed lower-wear rate than as spayed coating while at high-normal loads (15 and 20 N) heat treated coating was subjected to higher-wear rate than as sprayed coating. In general, an increase in normal load increased the wear rate. The scanning electron microscopy study indicated that the wear largely takes place by groove formation and scoring of eutectic matrix and the fragmentation of the carbide particles.

  6. Influence of nano-CeO2 on the structure and corrosion resistance property of Pb-WC-CeO2 composite coating%纳米CeO2对Pb-WC-CeO2复合镀层结构及耐腐蚀性的影响

    Institute of Scientific and Technical Information of China (English)

    杜重麟

    2014-01-01

    By analyzing the cathodic polarization curves,AC impedance spectroscopy,Tafel curves,surface morphology,EDS curves, and the influence of CeO2 composition on the structure and corrosion resistance property of Pb-WC-CeO2 composite coating was studied. The results show that:the addition of CeO2 can improve the cathodic polarization and promote the co-deposition of WC ef-fectively. Besides,we can obtain coating with smaller crystal uniformer surface and better binding force by adding CeO2. When the CeO2 composition in bath is 40 g·L-1 the surface micromorphology of the coating is in best properties,and the mass percentage of Ce and W are 8. 75wt%,3. 18wt%,respectively. However,the relationship between the mass percentage of the two elements and CeO2 composition in bath is non-linearity.%通过对阴极极化曲线、交流阻抗测试技术和塔菲尔曲线的测量,以及镀层微观形貌和能谱图的分析,考察了在电解液中添加不同浓度的纳米CeO2对Pb-WC-CeO2复合镀层微观结构和耐腐蚀性能的影响。结果表明:CeO2的加入,可增大阴极极化,有效促进WC的共沉积,使镀层晶粒更细,表面更均匀平整,有良好的结合力;当其浓度为40 g·L-1时,镀层表面微观形貌最均匀致密,平整有序,有最好的耐蚀性能,镀层中Ce和W含量达到最大值8.75wt%和3.18%,但W和Ce元素的含量与溶液中CeO2的浓度并不完全呈线性变化。

  7. Modelizacion de la formación de recubrimientos de WC-Co por proyección HVOF sobre sustratos de cobre

    Directory of Open Access Journals (Sweden)

    Sobolev, V. V.

    1997-10-01

    Full Text Available Present paper deals with the mathematical simulation of the heat transfer between a WC-Co coating and a copper substrate during HVOF spraying. This modelling includes the investigation of temperature variation, coating solidification, melting and subsequent solidification in the substrate interfacial region and specific features of the substrate-coating thermal interaction. The results obtained are used for modelling of the development of the coating structure and adhesion during HVOF spraying of the WC-Co powder on a copper substrate. Two types of substrate were considered: smooth (polished and rough. Variations of solidification times, solidification velocity, thermal gradient and cooling velocity in the coating and substrate interfacial region are studied. Development of the amorphous and crystalline structures in the coating and of the crystalline structure in the substrate interfacial region is discussed. Behaviour of the crystal size and intercrystalline distance with respect to the thermal spray parameters and morphology of the substrate surface is analyzed. Optimal conditions for the formation of fine and dense crystalline structure are determined. Structural changes in the solid state of the substrate occurring because of heating and rapid cooling are considered. Mechanical and thermal mechanisms of development of the substrate-coating adhesion are discussed. Results obtained agree well with experimental data.

    En el presente trabajo se ha investigado la simulación matemática de la transferencia de calor entre un recubrimiento de WC-Co y un sustrato de cobre durante la proyección HVOF. Este modelo incluye el estudio de la variación de termperatura, solidificación del recubrimiento, la fusión y posterior solidificación en la región interfacial del sustrato, y caracerísticas especiales de la interacción térmica sustrato- recubrimiento. Los resultados obtenidos han sido utilizados en la modelización del desarrollo de la

  8. In situ surface-enhanced Raman spectroscopic study of formic acid electrooxidation on spontaneously deposited platinum on gold.

    Science.gov (United States)

    Muralidharan, Ranjani; McIntosh, Michael; Li, Xiao

    2013-06-28

    Present formic acid fuel cell efficiency is limited by low kinetics at the anode, indicating the need for effective catalysts to improve the formic acid oxidation. As a prerequisite, the nature of adsorbed species and specifically the reaction intermediates formed in this process needs to be examined. This work focuses on the electrooxidation of formic acid and the nature of the intermediates at a platinum-modified gold surface prepared through spontaneous deposition using a combination of electrochemistry and in situ surface enhanced Raman spectroscopy (SERS). This Pt-modified gold electrode surface assists in oxidizing formic acid at potentials as low as 0.0 V vs. Ag/AgCl which is 0.15 V more negative than a bare Pt surface. The oxidation current obtained on the Pt-modified gold electrode is 72 times higher than on a bare Au surface and 5 times higher than on a bare Pt surface at the same potential. In situ SERS has revealed the involvement of formate at a low frequency as the primary intermediate in this electrooxidation process. While previous studies mainly focused on the formate mode at ca. 1322 cm(-1), it is the first time that a formate peak at ca. 300 cm(-1) was observed on a Pt or Pt-associated surface. A unique relationship has been observed between the formic acid oxidation currents and the SERS intensity of this formate adsorbate. Furthermore, the characteristic Stark effect of the formate proves the strong interaction between the adsorbate and the catalyst. Both electrochemical and spectroscopic results suggest that the formic acid electrooxidation takes place by the dehydrogenation pathway involving a low frequency formate intermediate on the Pt-modified gold electrode catalyst.

  9. The Preparation, Preparation Mechauism and Properties of Extra Coarse-grained WC-Co Hardmetals%超粗晶WC-Co硬质合金的制备方法与机理及性能研究

    Institute of Scientific and Technical Information of China (English)

    聂洪波

    2016-01-01

    采用加入球磨活化的细WC粉的方法,成功制备了WC截线晶粒度大于6.5μm的超粗晶硬质合金。对制备机理进行了分析,并对所制备超粗晶硬质合金的金相、热导率、断裂韧性和抗氧化性等进行测定。结果表明:活化细粉在固相烧结阶段全部消失,可以增加烧结活性并抑制超粗晶粒溶解、粒径减小;超粗晶硬质合金WC晶粒度分布窄,晶界平直;热导率和断裂韧性是同样钴含量为0.8μmWC-Co硬质合金的两倍以上,具有优良断裂韧性是由于其可以发生塑性变形;在超粗晶硬质合金中添加镍并不能显著提高抗氧化性。%Extra coarse-grained hardmetals with WC linear-intercept grain size of more than 6.5μm were prepared successfully by adding activated fine WC powders during ball milling. Its metallography, thermal conductivity, fracture toughness and oxidation resistance of these hardmetals were tested. The results indicated that the activated powders, which improved the sintering activity and inhibited extra coarse WC powders dissolution, disappeared during solid phase sintering stage. The grain boundaries of WC with narrow size distribution are straight. Thermal conductivities and fracture toughness are more than two times of 0.8 μm WC hardmetals with the same cobalt content. The favorable fracture toughness was attributed to the plastic deformation of extra coarse-grained harmetals. The oxidation resistance of the hardmetals with addition of nickel hasn't significantly improved.

  10. Evolution of the CD163 family and its relationship to the bovine gamma delta T cell co-receptor WC1

    Directory of Open Access Journals (Sweden)

    Baldwin Cynthia L

    2010-06-01

    Full Text Available Abstract Background The scavenger receptor cysteine rich (SRCR domain is an ancient and conserved protein domain. CD163 and WC1 molecules are classed together as group B SRCR superfamily members, along with Spα, CD5 and CD6, all of which are expressed by immune system cells. There are three known types of CD163 molecules in mammals, CD163A (M130, coded for by CD163, CD163b (M160, coded for by CD163L1 and CD163c-α (CD163L1 or SCART, while their nearest relative, WC1, is encoded by a multigene family so far identified in the artiodactyl species of cattle, sheep, and pigs. Results We annotated the bovine genome and identified genes coding for bovine CD163A and CD163c-α but found no evidence for CD163b. Bovine CD163A is widely expressed in immune cells, whereas CD163c-α transcripts are enriched in the WC1+ γδ T cell population. Phylogenetic analyses of the CD163 family genes and WC1 showed that CD163c-α is most closely related to WC1 and that chicken and platypus have WC1 orthologous genes, previously classified as among their CD163 genes. Conclusion Since it has been shown that WC1 plays an important role in the regulation of γδ T cell responses in cattle, which, like chickens, have a high percentage of γδ T cells in their peripheral blood, CD163c-α may play a similar role, especially in species lacking WC1 genes. Our results suggest that gene duplications resulted in the expansion of CD163c-α-like and WC1-like molecules. This expanded repertoire was retained by species known as "γδ T cell high", but homologous SRCR molecules were maintained by all mammals.

  11. Extensions of WC-OWA operator and their applications in risk multi-attribute decision making%WC-OWA算子的拓展及其在风险型多属性决策中的应用

    Institute of Scientific and Technical Information of China (English)

    陈春芳; 朱传喜; 余克弟

    2011-01-01

    The extensions of the weighted C-OWA (WC-OWA) operators ware investigated. Some new aggregation operators and the properties of them were obtained. Futhernore.it proposd an approach to solve risk multi-attribute decision making,in which the attribute values were interval numbers. Finally,an illustrative example was illustrated to show the feasibility of the approach.%研究WC-OWA算子的拓展形式,得到了一些新的数据集成算子,并对其性质进行了研究.在此基础上,探讨属性值以区间形式给出的风险型多属性决策的方法,并用实例进行分析说明该方法的可行性.

  12. C/PMR-15基体表面WC-Co涂层制备及性能研究%Research on Deposition and Property of WC-Co Coating on C/PMR-15 Composite Substrate

    Institute of Scientific and Technical Information of China (English)

    曹素红; 马壮; 王富耻; 王全胜; 肖雄

    2006-01-01

    采用超声速火焰喷涂工艺,在预黏结Kevlar-49纤维布的C/PMR-15基体上制备了WC-Co涂层.结果表明:预黏结Kevlar-49纤维布后所得的WC-Co涂层连续致密,这主要是由于Kevlar-49纤维布表面具有凸凹起伏的特征,为涂层粒子沉积提供了有利条件.经260℃至室温的热冲击300次后,涂层未出现明显剥落,原始裂纹基本无扩展现象,这主要是由于Kevlar-49纤维布具有较好的应力缓和功能.

  13. C/PMR-15基体表面WC-Co涂层制备及性能研究%Research on Deposition and Property of WC-Co Coating Based on C/PMR-15 Composite

    Institute of Scientific and Technical Information of China (English)

    曹素红; 马壮; 王富耻; 王全胜; 肖雄

    2006-01-01

    采用超声速火焰喷涂工艺,在预黏接Kevlar-49纤维布的C/PMR-15基体上制备WC-Co涂层.结果表明:预黏接Kevlar-49纤维布后所得的WC-Co涂层连续致密,这主要是由于Kevlar-49纤维布表面具有凸凹起伏的特征,为涂层粒子沉积提供了有利条件.经260℃至室温的热冲击300次后,涂层未出现明显剥落,原始裂纹基本无扩展现象,这主要是由于Kevlar-49纤维布具有较好的应力缓和功能.

  14. INTERFACE BEHAVIOR STUDY OF WC92Co8 COATING BY ELECTROSPARK DEPOSITION%电火花强化WC92Co8复合层界面行为研究

    Institute of Scientific and Technical Information of China (English)

    汪瑞军; 钱乙余; 刘军

    2004-01-01

    利用电火花强化技术在合金表面沉积WC92Co8强化层,能够有效改善基体表面性能.采用Ti合金、45 钢为基体材料,研究了WC92Co8强化层与基体间的界面行为.认为电火花强化技术可在金属基体表面制造高熔点材料强化层.其中Ti合金强化层表面由TiC相、W2C相和少量的W组成.显微硬度达到1 129 HV,强化层厚度大于50 (m.Ti合金表面性能发生质的变化.

  15. Tribological Properties of WC-12Co/NiCrAl Composite Coating Prepared by Plasma Spraying%等离子喷涂WC-12Co/NiCrAl复合涂层的摩擦磨损特性

    Institute of Scientific and Technical Information of China (English)

    郭华锋; 田宗军; 黄因慧

    2014-01-01

    以NiCrAl涂层为粘结层,用等离子喷涂工艺在TC4钛合金表面制备了WC-12Co/NiCrAl复合涂层.通过扫描电镜(SEM)、能谱仪(EDS)、X射线衍射仪(XRD)和显微硬度仪等手段分析了涂层微观形貌、化学成分和显微硬度,并用磨损试验考察了WC-12Co/NiCrAl复合涂层的摩擦磨损特性.结果表明:WC-12Co涂层表面未熔颗粒较多,涂层截面孔隙率为10.2%;WC发生部分分解,出现W2C、Co6 W6C等新相;涂层与基体结合界面为机械结合十局部微冶金结合方式;显微硬度为双态Weibull分布,呈现不同位置结构的差异化.WC-12Co涂层表现出良好的减摩及耐磨性能,同载荷下摩擦因数低于基体,磨损失重为基体的1/10,磨粒磨损是其主要磨损机制.

  16. Wear and corrosion behavior of W/WC bilayers deposited by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, N.A. de [Excellence Center for Novel Materials, Universidad del Valle, Cali (Colombia); Jaramillo, H.E. [Science and Engineering of Materials Group, Department of Basic Science of Engineering, Universidad Autonoma de Occidente, Cali (Colombia); Department of Energetic and Mechanic, Universidad Autonoma de Occidente, Cali (Colombia); Bejarano, G. [Excellence Center for Novel Materials, Universidad del Valle, Cali (Colombia); Group for Engineering and Materials Development, CDT ASTIN-SENA, Cali (Colombia); Group of Corrosion and Protection, Antioquia University, Medellin (Colombia); Villamil, B.E.; Teran, G. [Richer Young, COLCIENCIAS, Cali (Colombia)

    2007-07-01

    WC/W coatings were deposited by reactive magnetron sputtering using 40%, 60% and 80% methane CH{sub 4} in the gas mixture. The bilayers were grown on to AISI 420 stainless-steel substrates in order to study the wear and corrosion behavior. Before growing the bilayers, one Ti monolayer was grown to improve the adherence of the coatings to the substrate. The wear resistance and the friction coefficient of the coatings were determined using a pin-on-disk tribometer. All coatings had a friction coefficient of about 0.5. The measured weight lost of the bilayers from each probe allowed the qualitative analysis of wear behavior all coatings. The bilayers grown with 80% methane showed the best abrasive wear resistance and adhesion without failure through the coating in the wear track for dry pin-on-disk sliding. Electrochemical corrosion test showed that the bilayers grown with 80% methane were more resistant to corrosion than the ones uncoated. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  17. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    Directory of Open Access Journals (Sweden)

    A. Formisano

    2016-01-01

    Full Text Available Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide are prepared and sintered, with different weight percentages of carbon, in order to form Eta-phase and then analyze how the carbon content influences the wear resistance of the material. This characterization is carried out by abrasive wear tests. The test parameters are chosen considering the working conditions of sandblast nozzles. Additional information is gathered through microscopic observations and the evaluation of hardness and microhardness of the different mixtures. The analyses highlight that there is a limit of carbon content below which bad sintering occurs. Considering the mixtures without these sintering problems, they show a wear resistance depending on the size and distribution of the Eta-phase; moreover, the one with high carbon content deficiency shows the best performance.

  18. The kinematical behavior of ORLs and CELs in PNe with [WC] central star

    CERN Document Server

    Pena, Miriam; Rechy-Garcıa, Jackeline; Garcıa-Rojas, Jorge

    2016-01-01

    In Planetary Nebulae (PNe) and HII regions ionic abundances can be derived by using collisionally excited lines (CELs) or recombination lines (ORLs). Such abundances do not coincide for the same ion and usually abundances from ORLs are larger than those from CELs by factors of 2 or larger. The origin of the discrepancy, known as the Abundance Discrepancy Factor is an open problem in astrophysics of gaseous nebulae. It has been attributed to temperature fluctuations in the plasma, tiny metal-rich inclusions embedded in the H-rich plasma, gas inhomogeneities or other processes. In this work we analyze the kinematical behavior of CELs and ORLs in two PNe ionized by [WC] stars, finding that kinematics of ORLS is incompatible with the kinematics of CELs. In particular the expansion velocities from CELs and ORLs for the same ion are different, indicating that ORLs seem to be produced in zones nearer the central star than CELs. This is in agreement with results found by other authors for individual PNe.

  19. Properties of amorphous SiC coatings deposited on WC-Co substrates

    Directory of Open Access Journals (Sweden)

    A.K. Costa

    2003-01-01

    Full Text Available In this work, silicon carbide films were deposited onto tungsten carbide from a sintered SiC target on a r.f. magnetron sputtering system. Based on previous results about the influence of r.f. power and argon pressure upon the properties of films deposited on silicon substrates, suitable conditions were chosen to produce high quality films on WC-Co pieces. Deposition parameters were chosen in order to obtain high deposition rates (about 30 nm/min at 400 W rf power and acceptable residual stresses (1.5 GPa. Argon pressure affects the energy of particles so that films with higher hardness (30 GPa were obtained at low pressures (0.05 Pa. Wear rates of the coated pieces against a chromium steel ball in a diamond suspension medium were found to be about half of the uncoated ones. Hardness and wear resistance measurements were done also in thermally annealed (200-800 °C samples revealing the effectiveness of SiC coatings to protect tool material against severe mechanical degradation resulting of high temperature (above 500 °C oxidation.

  20. TC1合金表面电火花沉积WC-8Co涂层界面行为%Interface behavior of WC-8Co coating on Ti alloy produced by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    汪瑞军; 钱乙余; 黄小鸥; 刘军

    2003-01-01

    钛合金在航空、航天工业得到了广泛应用.但其耐磨性差,对磨面容易产生粘结及对微动磨损敏感等缺点,限制其应用领域的进一步扩大.实践证明,采用电火花强化技术在TC1合金表面制造WC-8Co强化层,可以有效提高TC1基体表面耐磨性能.作者研究了WC-8Co强化层的表面状态、界面行为以及相结构组成,认为TC1合金表面强化高熔点的WC-8Co材料,厚度可大于50 μm;强化层与基体之间存在过渡区;强化层表面由TiC、W2C和少量W组成;强化层截面的显微硬度是基体的3倍以上.

  1. Fabrication of FeAl-WC composite and metal/metal joint using pulse current sintering technique; Pulse tsudenshoketsu gijutsu wo riyoshita FEAl-WC fukugozai narabini kinzoku setsugotaino sakusei

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, A.; Kobayashi, K.; Nishio, T.; Ozaki, K.; Sugiyama, A.; Kamiya, A.; Asahina, T. [National Industrial Research Institute of Nagoya,Nagoya (Japan)

    2000-10-25

    Fe-40at%Al+0 {approx} 5at%B powder mixtures were milled in a planetary ball mill under argon atmosphere. The size of the particles decreased with increasing the B content. The mechanical properties such as transverse rupture strength and vickers hardness for Fe-40at%Al+3at%B compacts prepared by pulse current sintering were improved relative to Fe-40at%Al compacts. FeAl{sub 3}-0 {approx} 65vol%WC composites were prepared by using pulse current sintering in vacuum at the sintering temperature of 1,373 - 1,473K. The B added FeAl composites with 50vol% WC exhibited a transverse rupture strength of 1.7GPa and vickers hardness of 1,240. These values were 1.2 {approx} 1.5 times higher than those of FeAl-50vol%WC composites. A novel process for diffusion joining, a combination of pulse current sintering with pseudo-hot isostatic pressing (PHIP-PCS), was proposed. The joining between iron and aluminium tablets using PHIP-PCS process was successfully performed. (author)

  2. Comparative study on discharge conditions in micro-hole electrical discharge machining of tungsten carbide (WC-Co) material

    Institute of Scientific and Technical Information of China (English)

    Hyun-Seok TAK; Chang-Seung HA; Dong-Hyun KIM; Ho-Jun LEE; Hae-June LEE; Myung-Chang KANG

    2009-01-01

    WC-Co is used widely in die and mold industries due to its unique combination of hardness, strength and wear-resistance. For machining difficult-to-cut materials, such as tungsten carbide, micro-electrical discharge machining(EDM) is one of the most effective methods for making holes because the hardness is not a dominant parameter in EDM. This paper describes the characteristics of the discharge conditions for micro-hole EDM of tungsten carbide with a WC grain size of 0.5μm and Co content of 12%. The EDM process was conducted by varying the condenser and resistance values. A R-C discharge EDM device using arc erosion for micro-hole machining was suggested. Furthermore, the characteristics of the developed micro-EDM were analyzed in terms of the electro-optical observation using an oscilloscope and field emission scanning electron microscope.

  3. Influence of Interfacial Diffusion on Mechanical Property of Vacuum Fusion Sinter (VFS) WC-Co Composite Coating

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The WC-Co composite coatings bonded tightly to steel substrate have been made by vacuum fusion sinter (VFS). The concentration distribution of some components were measured by the electron probe, and the microstructure and morphology of VFS coatings were observed and analyzed by SEM, X-ray diffractometer and microhardness tester. Diffusion coefficient of every element was calculated by using the experimental results. The influence of the interfacial diffusion on the microstructure, Vickers hardness and interfacial bond strength of the VFS coatings was studied in detail. The experimental results show that there is a metallurgical bond area between the VFS WC-Co coatings and the steel substrate. The VFS coatings are characterized by the gradient hardness of the interface and the high bond strength to the steel substate, both of which are beneficial to the improvement of the wear resistance and corrosion resistance.

  4. Effect of W/C Ratio on Durability and Porosity in Cement Mortar with Constant Cement Amount

    Directory of Open Access Journals (Sweden)

    Yun-Yong Kim

    2014-01-01

    Full Text Available Water is often added to concrete placing for easy workability and finishability in construction site. The additional mixing water can help easy mixing and workability but causes increased porosity, which yields degradation of durability and structural performances. In this paper, cement mortar samples with 0.45 of W/C (water to cement ratio are prepared for control case and durability performances are evaluated with additional water from 0.45 to 0.60 of W/C. Several durability tests including strength, chloride diffusion, air permeability, saturation, and moisture diffusion are performed, and they are analyzed with changed porosity. The changing ratios and patterns of durability performance are evaluated considering pore size distribution, total porosity, and additional water content.

  5. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    Science.gov (United States)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  6. Microstructure and performance of in-situ synthesis Ti(C,N)-WC/Ni60A matrix composites coating%原位合成Ti(C,N)-WC/Ni60A基复合涂层显微结构及性能

    Institute of Scientific and Technical Information of China (English)

    屈平; 马跃进; 赵建国; 刘俊峰; 郝建军

    2014-01-01

    针对农机作业中触土刀具易磨损、失效频繁、寿命低、消耗成本高等现状,研究开发了金属表面熔覆陶瓷涂层工艺。采用反应等离子熔覆技术,在Q235B钢表面制备了Ti(C,N)-WC增强Ni60A基复合陶瓷涂层。利用扫描电镜、能谱仪、X射线衍射仪、显微硬度计、金相显微镜等对复合熔覆层的微观结构及强质硬化相的成分、组织、性能进行了分析。研究结果表明:预涂敷层中的钛(Ti)粉、石墨粉、氮化钛(TiN)粉在等离子熔覆过程中原位合成了颗粒状新生相 Ti(C,N),且均匀弥散分布在熔覆层中,形成了主要由硬质相、包覆相、粘结相组成的芯-环结构;涂层平均硬度达 HV0.51750,最高可达 HV0.52040;涂层的磨损机理主要为磨粒磨损,与基体相比,有较好的硬度和耐磨性能,以期为农机刀具材料强化提供参考。%The agricultural touching-cutter wears-out easily, fails frequently, has high costs and the service life is low. In order to solve these problems, a process of cladding ceramic coating on the metal surface is researched and developed against the agricultural mechanization situation. Using the DML-300 plasma welding machine, Ni60A based composite coating reinforced by in-situ synthesized Ti(C,N)-WC particulates was prepared on the surface of Q235B steel substrate by reactive plasma cladding technology. First, the titanium powder, graphite powder, TiN powder, WC powder and Ni60 powder was mixed 6 hours in the DQM planetary mill, the mass ratio was 28:7:15:12.5:37.5. The mixing powder was modulated into paste with the 504 glue as the adhesive. Then the mixing powder was put on the substrate of Q235B and the thickness was (2±0.5)mm, reserving 2-3 mm arc end. Finally, the specimen was placed in the electrothermal blowing dry box, heating up to 80℃. The plasma arc single channel was used to scan to clad, avoiding the thermal impact between each channel, during

  7. The blue-light receptor CmWC-1 mediates fruit body development and secondary metabolism in Cordyceps militaris.

    Science.gov (United States)

    Yang, Tao; Guo, Mingmin; Yang, Huaijun; Guo, Suping; Dong, Caihong

    2016-01-01

    Light is an essential factor for pigment formation and fruit body development in Cordyceps militaris, a well-known edible and medicinal fungus. Cmwc-1, a homolog of the blue-light receptor gene white collar-1 (wc-1) in Neurospora crassa, was cloned from the C. militaris genome in our previous study. Here, Cmwc-1 gene inactivation results in thicker aerial hyphae, disordered fruit body development, a significant reduction in conidial formation, and carotenoid and cordycepin production. These characteristics were restored when the ΔCmwc-1 strains were hybridized with wild-type strains of the opposite mating type. A genome-wide expression analysis revealed that there were 1042 light-responsive genes in the wild-type strain and only 458 in the ΔCmwc-1 strain. Among five putative photoreceptors identified, Vivid, cryptochrome-1, and cyclobutane pyrimidine dimer photolyase are strongly induced by light in a Cmwc-1-dependent manner, while phytochrome and cryptochrome-2 were not induced. The transcription factors involved in the fungal light reaction were mainly of the Zn2Cys6 type. CmWC-1 regulates adenylosuccinate synthase, an important enzyme for adenosine de novo synthesis, which could explain the reduction in cordycepin production. Some G protein-coupled receptors that control fungal fruit body formation and the sexual cycle were regulated by CmWC-1, and the cAMP pathway involved in light signal transduction in N. crassa was not critical for the photoreaction in the fungus here. A transcriptional analysis indicated that steroid biosynthesis was more active in the ΔCmwc-1 strain, suggesting that CmWC-1 might switch the vegetative growth state to primordia differentiation by suppressing the expression of related genes.

  8. Study on dry friction and wear resistance of a WC-Co particle reinforced iron matrix composite material

    OpenAIRE

    Zhang Peng; Zeng Shaolian; Zhang Zhiguo

    2013-01-01

    In order to select a suitable material for the rolling mill guide application, the dry sliding friction and wear resistance of a tungsten carbide combining cobalt (WC-Co) particle reinforced chromium cast iron composite material were studied. In particular, the wear resistance was discussed in detail. The results showed that the composite material demonstrates 25 times the wear resistance of high Cr cast iron, and 9 times the wear resistance of heat resistant steel. However, the average frict...

  9. Effectiveness of the WC/rBS oral cholera vaccine in the prevention of traveler's diarrhea: a prospective cohort study.

    Science.gov (United States)

    López-Gigosos, Rosa; Campins, Magda; Calvo, María J; Pérez-Hoyos, Santiago; Díez-Domingo, Javier; Salleras, Luis; Azuara, María T; Martínez, Xavier; Bayas, José M; Ramón Torrell, Josep M; Pérez-Cobaleda, María A; Núñez-Torrón, María E; Gorgojo, Lydia; García-Rodríguez, Magdalena; Díez-Díaz, Rosa; Armadans, Luis; Sánchez-Fernández, Concepción; Mejías, Teresa; Masuet, Cristina; Pinilla, Rafael; Antón, Nieves; Segarra, Pilar

    2013-03-01

    Traveler's diarrhea (TD) is the most frequent disease among people from industrialized countries who travel to less developed ones, especially sub-Saharan Africa, Southern Asia and South America. The most common bacteria causing TD is enterotoxigenic Escherichia coli (ETEC). The WC/rBS cholera vaccine (Dukoral) has been shown to induce cross-protection against ETEC by means of the B subunit of the cholera toxin. The aim of the study was to evaluate the effectiveness of the WC/rBS cholera vaccine in preventing TD. Between May 1 and September 30 (2007), people seeking pre-travel advice in ten Spanish international vaccination centers were included in a prospective cohort study of travelers to cholera risk countries. The incidence rates of TD were adjusted for variables whose frequencies were statistically different (entry point 0.10) between the vaccinated and non-vaccinated cohorts. The vaccinated cohort (n = 544 travelers) included people vaccinated with the WC/rBS cholera vaccine, and the non-vaccinated cohort (n = 530 travelers) by people not vaccinated. The cumulative incidence rate of TD was 1.69 in vaccinated and 2.14 in non-vaccinated subjects. The adjusted relative risk of TD in vaccinated travelers was 0.72 (95% CI: 0.58-0.88) and the adjusted vaccination effectiveness was 28% (95% CI: 12-42). The WC/rBS cholera vaccine prevents TD in 2 out of 7 travelers (preventive fraction: 28%). The number needed to vaccinate (NNV) to prevent 1 case of TD is 10.

  10. Effect of thermal fatigue on the wear resistance of graphite cast iron with bionic units processed by laser cladding WC

    Science.gov (United States)

    Jing, Zhengjun; Zhou, Hong; Zhang, Peng; Wang, Chuanwei; Meng, Chao; Cong, Dalong

    2013-04-01

    Thermal fatigue and wear exist simultaneously during the service life of brake discs. Previous researchers only studied thermal fatigue resistance or abrasion resistance of compact graphite cast iron (CGI), rather than combining them together. In this paper, wear resistance after thermal fatigue of CGI was investigated basing on the principle of bionics, which was close to actual service condition of the brake discs. In the meanwhile, the effect of thermal fatigue on wear resistance was also discussed. Non-smooth bionic units were fabricated by laser cladding WC powder with different proportions (50 wt.%, 60 wt.%, 70 wt.%). Microstructure and microhardness of the units were investigated, and wear mass losses of the samples were also compared. The results indicate that thermal fatigue has a negative effect on the wear resistance. After the same thermal fatigue cycles times, the wear resistance of laser cladding WC samples is superior to that of laser remelting ones and their wear resistance enhances with the increase of WC content.

  11. Role of WC additive on reaction, solid-solution and densification in HfB2–SiC ceramics

    DEFF Research Database (Denmark)

    Hu, Dong-Li; Zheng, Qiang; Gu, Hui

    2014-01-01

    A comparative study of phase components and compositions was performed for the pressureless sintered HfB2–SiC–WC composites by various analytical methods. The relative decrease of HfB2 phase leads to a new reaction of HfO2 removal by WC to create B2O3. By using SiC instead of Si3N4 as milling med...

  12. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    Science.gov (United States)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2017-02-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  13. Effect of Age-Hardening Treatment on Microstructure and Sliding Wear-Resistance Performance of WC/Cu-Ni-Mn Composite Coatings

    Science.gov (United States)

    Liu, Jun; Yang, Shuai; Liu, Kai; Gui, Chibin; Xia, Weisheng

    2017-06-01

    The Cu-Ni-Mn alloy-based hardfacing coatings reinforced by WC particles (WC/Cu-Ni-Mn) were deposited on a steel substrate by a manual oxy-acetylene weld hardfacing method. A sound interfacial junction was formed between the WC particles and the Cu-Ni-Mn alloy metal matrix binder even after the age-hardening treatment. The friction and wear behavior of the hardfacing coatings was investigated. With the introduction of WC particles, the sliding wear resistance of the WC/Cu-Ni-Mn hardfacing coatings was sharply improved: more than 200 times better than that of the age-hardening-treated Cu-Ni-Mn alloy coating. The sliding wear resistances of the as-deposited and the age-hardening-treated WC/Cu-Ni-Mn hardfacing coatings were 1.83 and 2.26 times higher than that of the commercial Fe-Cr-C hardfacing coating, which is mainly ascribed to the higher volume fraction of carbide reinforcement. Owing to the precipitation of the NiMn secondary phase in the Cu-Ni-Mn metal matrix, the age-hardening-treated coating had better wear resistance than that of the as-deposited coating. The main sliding wear mechanisms of the age-hardening-treated coatings are adhesion and abrasion.

  14. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    Science.gov (United States)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2016-12-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  15. Assessing the effects of different dielectrics on environmentally conscious powder-mixed EDM of difficult-to-machine material (WC-Co)

    Science.gov (United States)

    Singh, Jagdeep; Sharma, Rajiv Kumar

    2016-12-01

    Electrical discharge machining (EDM) is a well-known nontraditional manufacturing process to machine the difficult-to-machine (DTM) materials which have unique hardness properties. Researchers have successfully performed hybridization to improve this process by incorporating powders into the EDM process known as powder-mixed EDM process. This process drastically improves process efficiency by increasing material removal rate, micro-hardness, as well as reducing the tool wear rate and surface roughness. EDM also has some input parameters, including pulse-on time, dielectric levels and its type, current setting, flushing pressure, and so on, which have a significant effect on EDM performance. However, despite their positive influence, investigating the effects of these parameters on environmental conditions is necessary. Most studies demonstrate the use of kerosene oil as dielectric fluid. Nevertheless, in this work, the authors highlight the findings with respect to three different dielectric fluids, including kerosene oil, EDM oil, and distilled water using one-variable-at-a-time approach for machining as well as environmental aspects. The hazard and operability analysis is employed to identify the inherent safety factors associated with powder-mixed EDM of WC-Co.

  16. The Wear Behavior of HVOF Sprayed Near-Nanostructured WC-17%Ni(80/20)Cr Coatings in Dry and Slurry Wear Conditions

    Science.gov (United States)

    Ben Mahmud, Tarek A.; Atieh, Anas M.; Khan, Tahir I.

    2017-07-01

    The ability to deposit nanostructured feedstock by using high-velocity oxygen-fuel (HVOF) spray offers potential improvements in coating hardness, wear resistance and toughness for applications in the oil sands industry. In this study, the wear behavior of a near-nanostructured coating was compared under dry and slurry abrasive wear test using an uncoated AISI-1018 low-carbon steel substrate as a reference. The coating microstructures were analyzed in the as-sprayed, dry and slurry test conditions using scanning electron microscopy, x-ray diffraction and microhardness measurements. Wear behavior of the steel and coating surfaces were assessed using a pin-on-plate wear test under various loads. The results showed that a coating could be successfully deposited using the HVOF spraying technique and with retention of the near-nanosized WC dispersion within the coating structure. The wear rate under dry test conditions was greater for the steel and coating compared to tests performed under slurry conditions. Examination of the wear tracks revealed that the wear mechanism was different for the two test conditions. Wear in the dry test condition resulted from 2-body abrasion, while 3-body abrasion dominated wear in slurry conditions. The latter showed lower wear rates due to a lubricating effect of the oil.

  17. Assessing the effects of different dielectrics on environmentally conscious powder-mixed EDM of difficult-to-machine material (WC-Co)

    Science.gov (United States)

    Singh, Jagdeep; Sharma, Rajiv Kumar

    2016-06-01

    Electrical discharge machining (EDM) is a well-known nontraditional manufacturing process to machine the difficult-to-machine (DTM) materials which have unique hardness properties. Researchers have successfully performed hybridization to improve this process by incorporating powders into the EDM process known as powder-mixed EDM process. This process drastically improves process efficiency by increasing material removal rate, micro-hardness, as well as reducing the tool wear rate and surface roughness. EDM also has some input parameters, including pulse-on time, dielectric levels and its type, current setting, flushing pressure, and so on, which have a significant effect on EDM performance. However, despite their positive influence, investigating the effects of these parameters on environmental conditions is necessary. Most studies demonstrate the use of kerosene oil as dielectric fluid. Nevertheless, in this work, the authors highlight the findings with respect to three different dielectric fluids, including kerosene oil, EDM oil, and distilled water using one-variable-at-a-time approach for machining as well as environmental aspects. The hazard and operability analysis is employed to identify the inherent safety factors associated with powder-mixed EDM of WC-Co.

  18. Diode Laser Surface Alloying of Armor Steel with Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Janicki D.

    2017-06-01

    Full Text Available Metal matrix composite (MMC surface layers reinforced by WC were fabricated on armor steel ARMOX 500T plates via a laser surface alloying process. The microstructure of the layers was assessed by scanning electron microscopy and X-ray diffraction.

  19. Acoustic emission study on flexural behaviour of WC-Co coatings obtained by atmospheric plasma spray; Estudio por emision acustica del comportamiento a flexion de recubrimientos WC-Co obtenidos por plasma atomosferico

    Energy Technology Data Exchange (ETDEWEB)

    Segovia, F.; Klyatskina, E.; Bonache, V.; Salvador, M. D.; Sanchez, E.; Cantavella, V.; Bloem, C.

    2007-07-01

    Plasma spayed cermet coatings WC-Co are used in a wide range of industrial applications, mainly due to their wear resistance even in corrosive environments. the objective of this work is to analyze mechanical response of hard metal coatings by means of three-and four-points bend tests applying acoustic emission technique to determine failure critical strength. It has been observed the effect of supported charge level in structural damage by means of optical microscopy and scanning electron microscopy. Acoustic emission has allowed us to relate damage level to stresses level and then to understand coatings failure mechanism. (Author) 29 refs.

  20. Tolerancia al daño inducido bajo solicitaciones de contacto cíclicas en carburos cementados WC-Co//Tolerance induced damage under cyclic contact loading of WC-Co cemented carbides

    OpenAIRE

    2014-01-01

    El comportamiento mecánico de los carburos cementados WC-Co ha sido estudiado en detalle teniendo en cuenta los defectos preexistentes del material (daño intrínseco). Sin embargo, la información sobre los efectos del daño inducido en servicio (daño extrínseco) en la integridad estructural de estos materiales esescasa. En este contexto, en este trabajo se evalúa la influencia del daño extrínseco en la resistencia mecánica residual de dos calidades con microestructuras diferentes. Para ello, se...

  1. The Effect of WC/C Coating on the Wear of Bevel Gears Used in Coal Mines

    Directory of Open Access Journals (Sweden)

    Waldemar Tuszynski

    2015-09-01

    Full Text Available There are many problems in the operation of spiral bevel gears; for example, difficult lubrication conditions lead to excessively high oil temperature and the risk of severe wear. Thus, the aim of this work was to check whether, by the deposition of a thin, hard, low-friction coating on the teeth flanks of spiral bevel gears, it is possible to improve the resistance to wear, reduce friction and possibly the gear vibrations.The tribological experiments were carried out in two phases. In the first phase, a bevel gear test rig was used (laboratory testing. In the second phase, a verification test was performed using an industrial gear stand (chain conveyor working under conditions typical of coal mines. The low-friction WC/C coating was tested. The coating was deposited on the teeth of the wheels. For reference, the uncoated pairs of spiral bevel gears were tested. In the laboratory testing, a commercial, mineral automotive gear oil of the API GL-5 performance level and 80W-90 viscosity grade was used for lubrication. For lubrication of the industrial gears, a mineral base oil of the low, VG32 viscosity grade was chosen.The results obtained show that, by the deposition of the low-friction WC/C coating on the teeth of the wheel, the following beneficial effects can be achieved in comparison with the case of the uncoated gears: a rise in the resistance to the two forms of severe wear (scuffing and pitting, and a drop in the oil temperature (lower friction. The above effects are accompanied at the first stages of the tests by an undesired, higher level of vibrations in case of the steel-WC/C material combination. However, throughout the test, the vibrations for the two material combinations became similar. Thus, the WC/C coating can be applied to increase the wear resistance and decrease the oil temperature in the transmissions containing spiral bevel gears in, e.g., chain conveyors installed in coal mines.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7263

  2. Influencia de la microestructura en el comportamiento tribológico de carburos cementados (WC-Co) borados

    OpenAIRE

    2015-01-01

    En este trabajo se analiza la evolución microestructural y su influencia en el comportamiento tribológico de carburos cementados WC-Co modificados superficialmente mediante un tratamiento termoquímico de borado. El borado superficial de las muestras se realizó mediante el método de boración por polvos sólidos. La caracterización microestructural y tribológica consistió en la observación de la capa borada, y la determinación de propiedades tales como la microdureza superficial y la resistencia...

  3. The Effect of WC/C Coating on the Wear of Bevel Gears Used in Coal Mines

    Directory of Open Access Journals (Sweden)

    Waldemar Tuszynski

    2015-09-01

    Full Text Available There are many problems in the operation of spiral bevel gears; for example, difficult lubrication conditions lead to excessively high oil temperature and the risk of severe wear. Thus, the aim of this work was to check whether, by the deposition of a thin, hard, low-friction coating on the teeth flanks of spiral bevel gears, it is possible to improve the resistance to wear, reduce friction and possibly the gear vibrations.The tribological experiments were carried out in two phases. In the first phase, a bevel gear test rig was used (laboratory testing. In the second phase, a verification test was performed using an industrial gear stand (chain conveyor working under conditions typical of coal mines. The low-friction WC/C coating was tested. The coating was deposited on the teeth of the wheels. For reference, the uncoated pairs of spiral bevel gears were tested. In the laboratory testing, a commercial, mineral automotive gear oil of the API GL-5 performance level and 80W-90 viscosity grade was used for lubrication. For lubrication of the industrial gears, a mineral base oil of the low, VG32 viscosity grade was chosen.The results obtained show that, by the deposition of the low-friction WC/C coating on the teeth of the wheel, the following beneficial effects can be achieved in comparison with the case of the uncoated gears: a rise in the resistance to the two forms of severe wear (scuffing and pitting, and a drop in the oil temperature (lower friction. The above effects are accompanied at the first stages of the tests by an undesired, higher level of vibrations in case of the steel-WC/C material combination. However, throughout the test, the vibrations for the two material combinations became similar. Thus, the WC/C coating can be applied to increase the wear resistance and decrease the oil temperature in the transmissions containing spiral bevel gears in, e.g., chain conveyors installed in coal mines.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7263

  4. WC5E型铰接式四驱矿用自卸车传动轴的设计%Design of transmission shafts of WC5E articulated mine dump truck with four-wheel driving

    Institute of Scientific and Technical Information of China (English)

    王庆祥; 郭培燕; 王素慧

    2012-01-01

    针对WC5E型铰接式四驱矿用自卸车的结构特点和传动轴布置形式,通过分析各传动轴的工作状态和运动轨迹,确定了传动轴的长度、伸缩量和断面尺寸等主要性能参数,并根据所传递扭矩和转速对其进行了强度计算和校核,最终设计出满足整车使用要求的传动轴,为此类车辆传动系统的设计提供了方法和依据。%According to the structural features of WC5E articulated mine dump truck with four-wheel driving and the layout of its transmission shafts, after analyzing the operation status and motion track of each transmission shaft, the paper determined the main parameters of the transmission shafts such as the length, shrinkage and cross dimension etc. In addition, the strength calculation and checking of the transmission shafts were conducted according to the transmitted torque and rotary speed. Finally, the transmission shafts meeting the employment requirements of the dump truck were designed, which offered methods and references for design of the transmission system in the truck.

  5. Effect of helium plasma gas flow rate on the properties of WC-12 wt.%Co coatings sprayed by atmospheric plasma

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-06-01

    Full Text Available The cermet coatings of WC-12wt.%Co are extensively used to improve the wear resistance of a wide range of technical components. This paper analyses the influence of the plasma gas flow of helium on the microstructure and mechanical properties of WC-12wt.%Co coatings deposited by plasma spraying at atmospheric pressure (APS. In order to obtain homogeneous and denser coatings, three different flows of He ( 8 l/min., 16 l/min. and 32 l/min were used in the research. With the application of He, coatings achieved higher values of hardness due to less degradation of the primary WC carbides. The main goal was to deposit dense and homogeneous layers of WC-12wt.%Co coatings with improved wear resistance for different applications. The test results of the microstructure of the layers were evaluated under a light microscope. The analysis of the microstructure and the mechanical properties of the deposited layers was made in accordance with the standard of Pratt-Whitney. The morphology of the powder particles and the microstructure of the best coating was examined on the SEM (scanning electron microscope. The evaluation of the mechanical properties of the layers was done by applying the HV0.3 method for microhardness testing and by applying tensile testing to test the bond strength. The research has shown that the flow of He plasma gas significantly affects the microstructure, the mechanical properties and the structure of WC-12 wt.%Co coatings.

  6. Work function tuning of plasma-enhanced atomic layer deposited WC{sub x}N{sub y} electrodes for metal/oxide/semiconductor devices

    Energy Technology Data Exchange (ETDEWEB)

    Zonensain, Oren; Fadida, Sivan; Eizenberg, Moshe [Department of Materials Science and Engineering, Technion-Israel Institute of Technology, Haifa 32000 (Israel); Fisher, Ilanit; Gao, Juwen; Chattopadhyay, Kaushik; Harm, Greg; Mountsier, Tom; Danek, Michal [Lam Research Corporation, 4000 N. First Street, San Jose, California 95134 (United States)

    2015-02-23

    One of the main challenges facing the integration of metals as gate electrodes in advanced MOS devices is control over the Fermi level position at the metal/dielectric interface. In this study, we demonstrate the ability to tune the effective work function (EWF) of W-based electrodes by process modifications of the atomic layer deposited (ALD) films. Tungsten carbo-nitrides (WC{sub x}N{sub y}) films were deposited via plasma-enhanced and/or thermal ALD processes using organometallic precursors. The process modifications enabled us to control the stoichiometry of the WC{sub x}N{sub y} films. Deposition in hydrogen plasma (without nitrogen based reactant) resulted in a stoichiometry of WC{sub 0.4} with primarily W-C chemical bonding, as determined by x-ray photoelectron spectroscopy. These films yielded a relatively low EWF of 4.2 ± 0.1 eV. The introduction of nitrogen based reactant to the plasma or the thermal ALD deposition resulted in a stoichiometry of WC{sub 0.1}N{sub 0.6–0.8} with predominantly W-N chemical bonding. These films produced a high EWF of 4.7 ± 0.1 eV.

  7. The effect of vanadium-carbon monolayer on the adsorption of tungsten and carbon atoms on tungsten-carbide (0001 surface

    Directory of Open Access Journals (Sweden)

    Moitra A.

    2011-01-01

    Full Text Available We report a first-principles calculations to study the effect of a vanadium-carbon (VC monolayer on the adsorption process of tungsten (W and carbon (C atoms onto tungsten-carbide (WC (0001 surface. The essential configuration for the study is a supercell of hexagonal WC with a (0001 surface. When adding the VC monolayer, we employed the lowest energy configuration by examining various configurations. The total energy of the system is computed as a function of the W or C adatoms’ height from the surface. The adsorption of a W and C adatom on a clean WC (0001 surface is compared with that of a W and C adatom on a WC (0001 surface with VC monolayer. The calculations show that the adsorption energy increased for both W and C adatoms in presence of the VC monolayer. Our results provide a fundamental understanding that can explain the experimentally observed phenomena of inhibited grain growth during sintering of WC or WC-Co powders in presence of VC.

  8. On the performances and wear of WC-diamond like carbon coated tools in drilling of CFRP/Titanium stacks

    Science.gov (United States)

    Boccarusso, L.; Durante, M.; Impero, F.; Minutolo, F. Memola Capece; Scherillo, F.; Squillace, A.

    2016-10-01

    The use of hybrid structures made of CFRP and titanium alloys is growing more and more in the last years in the aerospace industry due to the high strength to weight ratio. Because of their very different characteristics, the mechanical fastening represent the most effective joining technique for these materials. As a consequence, drilling process plays a key role in the assembly. The one shot drilling, i.e. the contemporary drilling of the stack of the two materials, seems to be the best option both in terms of time saving and assembly accuracy. Nevertheless, due to the considerable different machinability of fiber reinforced plastics and metallic materials, the one shot drilling is a critical process both for the holes quality and for the tools wear. This research was carried out to study the effectiveness of new generation tools in the drilling of CFRP/Titanium stacks. The tools are made of sintered grains of tungsten carbide (WC) in a binder of cobalt and coated with Diamond like carbon (DLC), and are characterized by a patented geometry; they mainly differ in parent WC grain size and binder percentage. Both the cutting forces and the wear phenomena were accurately investigated and the results were analyzed as a function of number of holes and their quality. The results show a clear increase of the cutting forces with the number of holes for all the used drilling tools. Moreover, abrasive wear phenomena that affect initially the tools coating layer were observed.

  9. Efficient recycling of WC-Co hardmetal sludge by oxidation followed by alkali and sulfuric acid treatments

    Science.gov (United States)

    Yang, Dong-hyo; Srivastava, Rajiv Ranjan; Kim, Min-seuk; Nam, Dao Duy; Lee, Jae-chun; Huynh, Hai Trung

    2016-09-01

    We present a process to recycle strategic metals, viz. tungsten and cobalt, from a WC-Co hardmetal sludge (WCHS) via oxidation followed by a two-step hydrometallurgical treatment with alkali and acid solutions. The oxidation of WCHS was investigated in the temperature range of 500 to 1000 °C and optimized at 600 °C to transform the maximum WC into an alkali-soluble WO3. The conditions for the selective dissolution of WO3 in stage-I were optimized as follows: 4.0 M NaOH, pulp density of 175 g/L, and temperature of 100 °C for 1 h, yielding maximum efficacy. Subsequently, in the second step, the optimal conditions for cobalt leaching from the alkali-treated residue were established as follows: 2.0 M H2SO4, 25 g/L pulp density, and 75 °C temperature for 30 min. Downstream processing of the obtained metal ions in solutions was also easier, as the only impurity of dicobaltite ions with the Na2WO4 solution was precipitated as Co(OH)3 under atmospheric O2; meanwhile, the CoSO4 solution obtained through the second step of processing can be treated via electrolysis to recover the metallic cobalt. The present process is simpler in operation, and the efficient use of eco-friendly lixiviants eliminates the previously reported disadvantage.

  10. Abrasive Wear Behavior of WC Reinforced Ni-BASED Composite Coating Sprayed and Fused by Oxy-Acetylene Flame

    Science.gov (United States)

    Wang, Qun; Chen, Zhenhua; Ding, Zhang Xiong; Chen, Ding

    Microstructure of WC reinforced Ni-based self-fluxing alloy composite coating sprayed and fused by oxy-acetylene flame was investigated by scanning electron microscopy and energy dispersive X-ray Spectrometry, X-ray diffraction, and transmission electron microscopy. The wear performance of the coating was studied by a MLS-225 wet sand rubber wheel abrasive wear tester at various loads and sizes of abrasive particles. Also, the wear resistance of the coating was compared with uncoated ASTM1020 steel. The results indicated that the coating is bonded metallurgically to the substrate and has a homogeneous microstructure composed of both coarse WC and fine carbide and boride grains such as Cr7C3, Cr23C6, and Ni2B which disperse uniformly in the matrix of γ-Ni solid solution and Ni3B. The worn mass loss of the coating and ASTM1020 steel both increased with the load and size of abrasive particles, also, the coating has exhibited excellent abrasive wear resistance compared with ASTM1020 steel.

  11. Advanced WC-Co cermet composites with reinforcement of TiCN prepared by extended thermal plasma route

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, B. [Centre for Advanced Materials Processing, Central Mechanical Engineering Research Institute, Mahatma Gandhi Avenue, Durgapur 713 209, West Bengal (India)], E-mail: bnmondal@rediffmail.com; Das, P.K. [Central Glass and Ceramic Research Institute, Kolkata (India); Singh, S.K. [Institute of Minerals and Materials Technology (IIMT), Bhubeneswar (India)

    2008-12-20

    The synthesis of titanium carbonitride (TiCN) powders by thermal plasma using extended arc thermal plasma reactor and the effect of TiCN reinforcement for the development of advanced WC-Co cermets has been studied with respect to hardness and fracture toughness. These classes of materials are being investigated for future application in wear-resistant seals, cutting tools, etc. Metallurgical reactions and microstructural developments during sintering of cermets and functionally graded cemented carbonitrides are being investigated by analytical methods such as differential thermal analysis/thermo-gravimetric analysis, X-ray diffraction and analytical Scanning electron microscopy with energy dispersive X-ray spectroscopy. By an in-depth understanding of the complex phase reactions and the mechanisms that govern the sintering process and metallurgical reactions, new cermets and different types of functionally graded cemented carbonitrides with desired microstructures and properties have been attempted to develop. The significant improvement of micro-hardness was observed with optimal concentration of TiCN reinforcement addition in WC-Co system without sacrificing much fracture toughness value of the composite cermets.

  12. Microstructure and Properties of DCP-Derived W-ZrC Composite Using Nontoxic Sodium Alginate to Fabricate WC Preform

    Science.gov (United States)

    Najafzadeh Khoee, Ali Asghar; Habibolahzadeh, Ali; Qods, Fathallah; Baharvandi, Hamidreza

    2015-04-01

    In the present work, tungsten carbide (WC) preforms were fabricated by gel-casting process, using different nontoxic Na-alginate to tertiary calcium phosphate ratios and different loadings of WC powder in the initial slurries. The gel-cast green bodies were dried and pre-sintered at 1723 K for 4 h and then reactively infiltrated by molten Zr2Cu at 1623 K for 0.5 h, to produce W-ZrC composite via displacive compensation of porosity process. The phases, microstructures, and mechanical properties of the preforms and the W-ZrC composites were investigated by Fourier transform infrared spectroscope, x-ray diffractometer (XRD), scanning electron microscope (SEM), image analyzer, and universal mechanical testing machine. XRD results, SEM micrographs, and elemental maps indicated uniform distribution of phases (W and ZrC) and elements (W, Zr, and C). Flexural strengths and hardness of the fabricated composites were in the ranges of 429-460 MPa and 7.5-9.5 GPa, respectively. Fractography studies revealed two types of dimple rupture and cleavage fracture modes in different composite samples. The W-ZrC composite was ablated by an oxyacetylene flame for 60 s. The mean value of mass and linear ablation rates of the composite were 2.1 ± 0.1 mg/s and 3.6 ± 0.5 µm/s, respectively.

  13. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    Directory of Open Access Journals (Sweden)

    Genrong Zhang

    2016-03-01

    Full Text Available This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co cemented carbides with cubic boron nitride (CBN and chromium carbide (Cr₃C₂ fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and decreasing grain size in cemented carbides. Near-full densification is possible when CBN-WC/Co with 0.25 wt% Cr₃C₂ is sintered at 1350°C and 20 MPa; the resulting material possesses optimal mechanical properties and density, with an acceptable Vickers hardness of 19.20 GPa, fracture toughness of 8.47 MPa.m1/2 and flexural strength of 564 MPa.u̇ Å k⃗

  14. Residual stress and wear resistance of WC particle reinforced Ni-based coating%W C颗粒增强 Ni基涂层的残余应力及耐磨性能

    Institute of Scientific and Technical Information of China (English)

    郭华锋; 李菊丽; 孙涛; 杨海峰

    2014-01-01

    Microstructure of WC particle reinforced Ni-based plasma-sprayed coating was observed by scanning electron microscope (SEM). Surface residual stress of the coating with different WC content and the bonding layer were tested by X -ray diffraction ( XRD) method. Microhardness and wear mechanism of the coating were studied by friction and wear test machine and confocal laser scanning microscope .The results show that the surface residual stress of the coatings are compressive stress and decreased with the increase of WC content .However, residual stress increase with the increase of thickness of coatings and when thickness is 1000 μm, the coating appears delamination failure . The thermal stress is the largest contributive factor to residual stress of the bonding layer .A certain amplitude of compressive stress is beneficial to improve abrasion resistance of the coating .The wear loss of the coating is only about 0.135 times of that of the substrate under the same loading .The wear mechanism of the coating is mainly abrasive wear .%用扫描电子显微镜( SEM)观察了等离子喷涂WC颗粒增强Ni涂层的显微结构,用X射线衍射法( XRD)测试了不同WC含量下涂层及粘结层表面残余应力,利用摩擦磨损试验机和共聚焦激光扫描显微镜研究了涂层的磨损机制。结果表明:涂层表面残余应力为压应力,且随着WC含量的增加先增大后减小,随着涂层厚度的增加而增大,厚度为1000μm时出现分层失效,热应力对粘结层残余应力的贡献最大。一定幅值的压应力有利于涂层耐磨性的提高,同载荷下磨损量仅为基体的0.135倍,涂层磨损机制主要为磨粒磨损。

  15. Research on Ultrafine Tungsten Carbide-Cobalt (WC-Co) Cemented Carbide Rods of Miniature Drills for Highly Integrated Printed Circuit Board (PCB)

    Institute of Scientific and Technical Information of China (English)

    Xiaoliang SHI; Gangqin SHAO; Xinglong DUAN; Runzhang YUAN

    2005-01-01

    Nanocrystalline tungsten carbide-cobalt (WC-Co) composite powders produced through spray thermal decomposition-continuous reduction and carburization technology were used to prepare φ3.25 mm ×38 mm ultrafine tungsten carbidecobalt (WC-Co) cemented carbide rods through vacuum sintering plus sinterhip technology. The microstructure,Vickers hardness, density and Rockwell A hardness (HRA), transverse rupture strength (TRS), saturated magnetization and coercivity force were tested. The results show that the average grain size of the sintering body prepared through vacuum sintering plus sinterhip technology was 430 nm; transverse rupture strength (TRS) was 3850 MPa;Vickers hardness was 1890 and Rockwell A hardness of sintering body was 93. High strength and high hardness ultrafine WC-Co cemented carbide rods used to manufacture printed circuit board (PCB) drills were obtained.

  16. 超重力辅助燃烧合成熔渗梯度Ni-(WC-Ni)硬质合金复合材料%Fabrication of gradient WC-Ni cemented carbide materials by high-gravity-assisted combustion synthesis and infiltration

    Institute of Scientific and Technical Information of China (English)

    杨增朝; 刘光华; 徐利华; 郭世斌; 李江涛

    2013-01-01

    以超重力辅助燃烧合成熔渗工艺制备了具有梯度特征的 WC-Ni 硬质合金材料。该工艺以铝热反应为基础,施加辅助超重力场,制备出具有梯度特征的硬质合金材料。该材料具有双层梯度结构:沿重力场方向依次为Ni金属层和 WC-Ni硬质合金层。其中Ni金属层的硬度值为72HRA;硬质合金层的硬度值最高为87HRA。Ni熔体在熔渗过程中的搅动使 WC在Ni金属层出现弥散分布并导致硬质合金层 WC 的长大。熔体由底层开始向顶层逐渐凝固的特点使该梯度材料抗弯强度降低。%Gradient WC-Ni cemented carbide materials were prepared by high-gravity-assisted combustion syn-thesis and infiltration,where Ni melt was in-situ synthesized and then infiltrated into porous compacts of WC powder.The obtained materials consisted of two layers and showed a gradient feature along the high-gravity di-rection,in which the upper layer was Ni metal and the under layer was WC-Ni cemented carbide.The hardness of the Ni metal and WC-Ni cemented carbide reached 72 HRA and 87 HRA,respectively.The agitation of Ni melt during infiltration resulted in the presence of WC particles in the Ni metal and growth of WC grains in the cemented carbide layer.The WC-Ni cemented carbide materials showed a relatively low bending strength of 770 MPa,which may be connected with the down-to-up solidification kinetics.

  17. On Determination the Grain Size of Nano Crystalline WC-Co Hardmetals%纳米晶WC-Co硬质合金中WC晶粒度的评价方法

    Institute of Scientific and Technical Information of China (English)

    林晨光; 袁冠森; 王林山

    2004-01-01

    在改进的传统金相样品制备和Murakami侵蚀剂化学腐蚀条件下,场发射扫描电镜在10万倍放大倍率下可获得衬度良好、WC晶粒轮廓清晰的二次电子图像.用截线法定量测定了纳米晶WC-Co硬质合金中WC晶粒度,结果表明:在适当的工艺条件下,添加微量新型VC基复合晶粒生长抑制剂可获得纳米晶硬质合金:WC平均晶粒尺寸50nm,标准偏差14 nm,最大晶粒尺寸110 nm.

  18. Mechanical characterization of cemented carbide WC-6Co (%wt) manufactured by SPS (Spark Plasma Sintering; Caracterizacao mecanica de metal duro WC-6Co (%massa) sinterizado via SPS (Spark Plasma Sintering)

    Energy Technology Data Exchange (ETDEWEB)

    Boidi, G.; Tertuliano, A.J.; Machado, I.F., E-mail: guido.boidi@usp.br [Universidade de Sao Paulo (USP), SP (Brazil). Departamento de Engenharia Mecatronica e Sistemas Mecanicos; Rodrigues, D. [BRATS- Filtros Sinterizados e Pos Metalicos, Cajamar, SP (Brazil)

    2016-07-01

    This work aimed to manufacture cemented carbide (WC-6%wtCo) obtained by SPS (Spark Plasma Sintering) process and to carry out the mechanical characterization by hardness and fracture toughness. The material was consolidated at 1100 deg C for different holding times (1 min, 5 min, 10 min), in order to evaluate the densification. A reference sample was also used to be compared to SPS. Optical and scanning electron microscopy were carried out to characterize the microstructural features of the samples and mechanical properties were obtained by hardness measurements (micro and macro) and instrumented indentation. The fracture toughness was calculated with the method of Palmqvist. Best results were found in the material sintered by SPS for 10 minutes of holding time, in which 97% of relative density and about 1600 HV{sub 10} was reached. (author)

  19. Study of the sintering behavior of fine, ultrafine and nanocrystalline WC-CO mixtures obtained by high energy milling; Estudio del comportamiento durante la sinterizacion de mezclas WC-Co finas, ultrafinas y nanocristalinas obtenidas por molienda de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Salvador, M. D.; Bonache, V.; Amigo, V.; Busquets, D.

    2008-07-01

    In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well commercial nano powders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and micro structurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM). The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 180 HV. (Author) 46 refs.

  20. Microstructure Transformation of WC-(Ti,W)C-(Ta,Nb)C-Co Sample during Sintering Process%WC-(Ti,W)C-(Ta,Nb)C-Co试样烧结过程中组织结构的变化

    Institute of Scientific and Technical Information of China (English)

    高跃红; 颜练武; 林江华; 左锐

    2014-01-01

    将成分为WC-5%(Ti,W)C-5%(Ta,Nb)C-6%Co的混合料在1 150、1 200、1 250、1 300、1 350、1 400、1 450℃不同的温度下烧结,保温30 min制备成烧结体.利用X射线衍射仪、扫描电镜及能谱仪研究各温度下烧结体的相成分和组织结构变化.研究结果表明:当烧结温度为1 150℃时,烧结体中存在四种物相:白色的WC,浅灰色的(Ta,Nb)C,深灰色棱角分明的(Ti,W)C和深灰色的Co相.当烧结温度升高到1 200℃时,(Ti,W)C和(Ta,Nb)C发生轻微的固溶反应形成(W,Ti,Ta,Nb)C相,WC向(Ti,W)C中扩散形成W含量更多的(Ti,W)C相.当温度升高到1 250℃时,(Ti,W)C相几乎消失,(Ta,Nb)C相进一步减少,形成大量的成分不均匀的(W,Ti,Ta,Nb)C相.当温度升高到1 300℃时,(W,Ti,Ta,Nb)C相的成分均匀化过程基本完成.当温度升高到1 350~1 450℃时,WC晶粒进一步长粗,烧结体中存在三个稳定的相:WC、(W,Ti,Ta,Nb)C、γ.

  1. Robot based deposition of WC-Co HVOF coatings on HSS cutting tools as a substitution for solid cemented carbide cutting tools

    Science.gov (United States)

    Tillmann, W.; Schaak, C.; Biermann, D.; Aßmuth, R.; Goeke, S.

    2017-03-01

    Cemented carbide (hard metal) cutting tools are the first choice to machine hard materials or to conduct high performance cutting processes. Main advantages of cemented carbide cutting tools are their high wear resistance (hardness) and good high temperature strength. In contrast, cemented carbide cutting tools are characterized by a low toughness and generate higher production costs, especially due to limited resources. Usually, cemented carbide cutting tools are produced by means of powder metallurgical processes. Compared to conventional manufacturing routes, these processes are more expensive and only a limited number of geometries can be realized. Furthermore, post-processing and preparing the cutting edges in order to achieve high performance tools is often required. In the present paper, an alternative method to substitute solid cemented carbide cutting tools is presented. Cutting tools made of conventional high speed steels (HSS) were coated with thick WC-Co (88/12) layers by means of thermal spraying (HVOF). The challenge is to obtain a dense, homogenous, and near-net-shape coating on the flanks and the cutting edge. For this purpose, different coating strategies were realized using an industrial robot. The coating properties were subsequently investigated. After this initial step, the surfaces of the cutting tools were ground and selected cutting edges were prepared by means of wet abrasive jet machining to achieve a smooth and round micro shape. Machining tests were conducted with these coated, ground and prepared cutting tools. The occurring wear phenomena were analyzed and compared to conventional HSS cutting tools. Overall, the results of the experiments proved that the coating withstands mechanical stresses during machining. In the conducted experiments, the coated cutting tools showed less wear than conventional HSS cutting tools. With respect to the initial wear resistance, additional benefits can be obtained by preparing the cutting edge by means

  2. 高炉布料溜槽WC浸润焊接衬板的研制%Research on Manufacture of WC Infiltration Welding Chute Liner in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    胡运林

    2011-01-01

    高炉炉顶布料溜槽长期受到硬度较高、速度较大的冶炼料流的冲刷,磨损严重,属于耗损件.为提高溜槽衬板的使用寿命,采用WC作为耐磨层的基体,用锰白铜作为钎料,通过浸润焊接方式,在衬板基材上钎焊上一层硬质合金.实际使用表明,与堆焊硬质合金相比,焊接质量更好,不易开裂和脱落,可以延长设备使用寿命1年以上,具有较好的经济价值.%The spreading iron material chute on the blast furnace enduringly was scoured by higher hardness and higher speed's melting material flow, and the wear mass loss is serious, so the chute is easily damaged parts. To improve the life of the chute liner, WC is used as a wear-resistant layer matrix, BMn3-12 is used as filler, by infiltration welding, the brazing layer formed on the liner's base metal. Compared with the surfacing alloy, the infiltration welding quality is better, the welded joint is not easy to crack and fall off, the useful life of the equipment can be extended more than 1 year, with better economic value.

  3. Small d-spacing WC/SiC multilayers for future hard X-ray telescope designs

    DEFF Research Database (Denmark)

    Jensen, C.P.; Madsen, K.K.; Christensen, Finn Erland

    2005-01-01

    interfacial roughness. With the new material combinations of WC/SiC the interface roughness can be reduced down to between 0.23 nm and 0.25 nm enabling bi-layer thicknesses down to 1.0 nm to reflect efficiently. The production of thinner period coatings thus enables the possibility for focusing optic designs......Multilayer coatings for reflecting hard X-rays up to 80keV, like W/Si and Pt/C, have been studied for several years. To go to higher energies, in the range of 100 keV to 250 keV, one needs coatings with smaller d-spacings than can currently be made with these material combinations, and a lower...

  4. Glycemic index and glycemic load of thirteen year old children whose waist circumference (WC ≥ 90 percentile dependent on BMI

    Directory of Open Access Journals (Sweden)

    Zuzanna Goluch-Koniuszy

    2011-06-01

    Full Text Available Background. One of the reasons for the accumulation of fat tissue (including visceral fat tissue in the body is an unbalanced diet in respect of the amount and the structure of carbohydrates and the value of the glycemic index (GI and the glycemic load (GL. The research describing the dependence between the BMI (Body Mass Index, WC (Waist Circumference, WHtR (Waist-to-Height Ratio, and GI and GL indexes in adults exists but only a limited number of works discuss children during the pubertal spurt. Therefore the objective of this research is the evaluation of the state of nutrition of 13-year-old children with waist circumference ≥ 90 percentile with various BMI, taking into consideration GL and GL of their meals. Material and methods.The state of nutrition (BMI, WC, WHtR of 871 thirteen-year-old children of both sexes was evaluated and 230 children with WC ≥ 90 percentile were selected (26.4% of the total number examined and divided into three groups regarding the BMI. In 71 children (30.9% of the selected group the method of nutrition, energy and nutritive value of menus, structure of consumption of food groups and GI and GL value were evaluated, on the basis of the analysis of their three day menus, which had been documented. Results.Significantly higher values of BMI and WC were ascertained in boys than in girls. No essential differences in values of WHtR index were ascertained between boys and girls. The analysis of children’s menus, in both sexes with a waist circumference ≥ 90 percentile showed, regardless of BMI value, a low realisation of recommended energetic value of the diet and low realisation of recommended supply of: dietary fibre, fat, mineral components (K, Ca, P, Mg, Fe, Zn, Cu, vitamins (E, B1, PP and liquids with simultaneous occurrence of protein in general and animal protein, sodium and vitamins (A, B2, B6 supply. A significantly higher supply of the most of aforementioned ingredients was ascertained in the

  5. Phase-field simulation of liquid phase migration in the WC-Co system during liquid phase sintering

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Kaiming; Zhang, Lijun; Du, Yong [Central South Univ., Changsha (China). State Key Lab. of Powder Metallurgy; Schwarze, Christian; Steinbach, Ingo [Bochum Univ. (Germany). Interdisciplinary Centre for Advanced Materials Simulation

    2016-04-15

    Liquid phase sintering is a process for forming high performance, multiple-phase components from powders. The process includes very complex interactions between various mass transportation phenomena, among which the liquid phase migration represents an important one in the aspect of forming a gradient structure in cemented carbide. In the present work, phase-field simulation of the liquid phase migration phenomenon during liquid phase sintering is performed in the WC-Co based cemented carbide. The simulation results are analyzed and compared with the experimentally determined key factors of microstructural evolution, such as contiguity and liquid phase migration rate. The diffusion-controlled solution-precipitation mechanism of the liquid phase migration process in the cemented carbide system is confirmed from the current simulation result, which provides deeper understanding of the microstructural evolution during the liquid phase migration process. These simulations can offer guidance in preventing the liquid phase migration process during liquid phase sintering of cellular cemented carbide.

  6. Effect of SiC Nanowhisker on the Microstructure and Mechanical Properties of WC-Ni Cemented Carbide Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Xiaoyong Ren

    2014-01-01

    Full Text Available Ultrafine tungsten carbide-nickel (WC-Ni cemented carbides with varied fractions of silicon carbide (SiC nanowhisker (0–3.75 wt.% were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC and tantalum carbide (TaC as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  7. Effectiveness and economic analysis of the whole cell/recombinant B subunit (WC/rbs inactivated oral cholera vaccine in the prevention of traveller's diarrhoea

    Directory of Open Access Journals (Sweden)

    Diez-Diaz Rosa

    2009-05-01

    Full Text Available Abstract Background Nowadays there is a debate about the indication of the oral whole-cell/recombinant B-subunit cholera vaccine (WC/rBS in traveller's diarrhoea. However, a cost-benefit analysis based on real data has not been published. Methods A cost-effectiveness and cost-benefit study of the oral cholera vaccine (WC/rBS, Dukoral® for the prevention of traveller's diarrhoea (TD was performed in subjects travelling to cholera risk areas. The effectiveness of WC/rBS vaccine in the prevention of TD was analyzed in 362 travellers attending two International Vaccination Centres in Spain between May and September 2005. Results The overall vaccine efficacy against TD was 42,6%. Direct healthcare-related costs as well as indirect costs (lost vacation days subsequent to the disease were considered. Preventive vaccination against TD resulted in a mean saving of 79.26 € per traveller. Conclusion According to the cost-benefit analysis performed, the recommendation for WC/rBS vaccination in subjects travelling to zones at risk of TD is beneficial for the traveller, regardless of trip duration and visited continent.

  8. Community-based assessment of safety and immunogenicity of the whole cell plus recombinant B subunit (WC/rBS) oral cholera vaccine in Peru.

    Science.gov (United States)

    Begue, R E; Castellares, G; Ruiz, R; Hayashi, K E; Sanchez, J L; Gotuzzo, E; Oberst, R B; Taylor, D N; Svennerholm, A M

    1995-05-01

    Every year since its introduction in 1991, there have been epidemics of cholera in Lima, Peru. Vaccination is one approach to the control of cholera. A pilot study was conducted to assess the safety and immunogenicity of a whole cell plus recombinant B subunit (WC/rBS) cholrea vaccine in Lima, Peru. Five hundred and forty-one volunteers aged 2-65 years received two doses two weeks apart of WC/rBS vaccine or Escherichia coli K12 placebo administered in bicarbonate buffered water. Symptoms were monitored on all subjects and blood was collected from 102 persons before the first dose and two weeks after the second dose. Mild post-vaccination gastrointestinal symptoms were reported with equal frequency for both the vaccine and placebo recipients. Among 51 vaccines, 49% had a twofold or greater increase in serum vibriocidal titers (GMT = 78; range < 1:10 to 1:5120); and 92% and 82% developed a twofold or greater serum anti-cholera toxin IgG and IgA response, respectively. Persons with elevated prevaccination vibriocidal titers had a decreased response to the WC/rBS. Age and blood group did not affect the immune response. The WC/rBS vaccine was safe and immunogenic in a group of native Peruvians.

  9. Safety and Immunogenicity of an Inactivated Whole Cell Plus Recombinant B Subunit (WC/RBS) Cholera Vaccine in Healthy Adult Peruvian Military Volunteers.

    Science.gov (United States)

    1992-11-30

    AD-A260 586 IFB0 919931 MIPR NO: 92MM2532W TITLE: SAFETY AND IMMUNOGENICITY OF AN INACTIVATED WHOLE CELL PLUS RECOMBINANT B SUBUNIT (WCIRBS) COLERA ...NUMBERS Safety and Immunogenicity of an Inactivated Whole MIPR No. Cell Plus Recombinant B Subunit (WC/RBS) Colera 92MM2532 Vaccine in Healthy Adult

  10. Thermodynamic Analysis and Synthesis of Fine WC Powder in the WO3-CH4-H2 System Using Excessive CH4

    Science.gov (United States)

    Cetinkaya, S.; Eroglu, S.

    2017-10-01

    This study aims to investigate reaction behavior of WO3 powder in H2-CH4 flow using excessive CH4 with respect to the oxide at 900-1300 K for 60 min and 120 min. Mass measurement, x-ray diffraction and scanning electron microscopy techniques were used to characterize the products. The oxide reduction occurred prior to the carburization possibly owing to high H2 diffusivity. WC formation significantly increased with temperature, but slightly with time. Incomplete carburization was observed at 900-1100 K, whereas single WC phase was attained at 1200 K and 1300 K for both reaction times. The thermodynamics predicted single WC phase at 900-980 K, and free C phase along with WC at 980-1300 K. The results have been discussed in terms of solid state C diffusivity, CH4 decomposition, CH4 residence time, defects and self-created local atmosphere. The mean particle size increased with temperature from 0.15 µm at 900 K to 1 µm at 1300 K.

  11. Empirical ranking of a wide range of WC-Co grades in terms of their abrasion resistance measured by the ASTM standard B 611-85 test

    CSIR Research Space (South Africa)

    O'Quigley, DGF

    1997-01-01

    Full Text Available This paper reports the results of a comprehensive investigation into the abrasion resistance of WC-Co alloys, as measured by the ASTM Standard B 611-85 test. The alloys ranged from 3 to 50 wt% and from 0.6 to 5 mu-m average grain size. Careful...

  12. Effect of SiC nanowhisker on the microstructure and mechanical properties of WC-Ni cemented carbide prepared by spark plasma sintering.

    Science.gov (United States)

    Ren, Xiaoyong; Peng, Zhijian; Fu, Zhiqiang; Wang, Chengbiao

    2014-01-01

    Ultrafine tungsten carbide-nickel (WC-Ni) cemented carbides with varied fractions of silicon carbide (SiC) nanowhisker (0-3.75 wt.%) were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC) and tantalum carbide (TaC) as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS) Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  13. Nano indentations studies of WC/C and TiN/(Ti,Al)N multilayer PVD coatings combined with cross-sectional electron microscopy observations

    NARCIS (Netherlands)

    Carvalho, NJM; De Hosson, JTM; Meng, WJ; Kumar, A; Doll, GL; Cheng, YT; Veprek, S; Chung, YW

    2001-01-01

    Multilayers of tungsten carbide/carbon (WC/C) with an amorphous structure and multilayers of titanium nitride/titanium-aluminum nitride (TiN/(Ti,Al)N) with a polycrystalline structure, prepared by physical vapor deposition, have been subjected to nanoindentation testing. The investigation has been a

  14. Investigations of mussel-inspired polydopamine deposition on WC and Al{sub 2}O{sub 3} particles: The influence of particle size and material

    Energy Technology Data Exchange (ETDEWEB)

    Mondin, Giovanni, E-mail: giovanni.mondin@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Haft, Marcel, E-mail: m.haft@ifw-dresden.de [Leibniz Institute for Solid State and Materials Research (IFW) Dresden, Institute for Solid State Research, Helmholtzstr. 20, 01069 Dresden (Germany); Wisser, Florian M., E-mail: florian.wisser@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Leifert, Annika, E-mail: annika.leifert@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Mohamed-Noriega, Nasser, E-mail: nasser.mohamed-noriega@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Dörfler, Susanne, E-mail: susanne.doerfler@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Hampel, Silke, E-mail: s.hampel@ifw-dresden.de [Leibniz Institute for Solid State and Materials Research (IFW) Dresden, Institute for Solid State Research, Helmholtzstr. 20, 01069 Dresden (Germany); Grothe, Julia, E-mail: stefan.kaskel@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany); Kaskel, Stefan, E-mail: julia.grothe@chemie.tu-dresden.de [Department of Inorganic Chemistry, Dresden University of Technology, Bergstrasse 66, 01069 Dresden (Germany)

    2014-12-15

    Polydopamine, formed by oxidation of dopamine, is a bioinspired polymer developed for multifunctional coatings by Lee et al. in 2007 by drawing inspiration from the adhesive proteins found in mussels. Due to their high versatility and substrate-independence, polydopamine coatings are gaining considerable attention in a plethora of research fields, particularly in the coating of particles, but systematic investigations of the polydopamine coating process are lacking in the literature. In this study, we explore by TEM and thermogravimetric analysis the polydopamine coating process on alumina microparticles, tungsten carbide microparticles and tungsten carbide nanoparticles. By choosing two substrates with similar size but different material (Al{sub 2}O{sub 3} and WC), as well as two substrates of the same material but different size (WC micro- and nanoparticles) we investigate the effects of both substrate material and substrate size, in order to gain some insights into the polydopamine particle coating process. As opposed to what is generally assumed in the literature, we found that the polydopamine coating thicknesses on particles, as well as the thickness growing trend, depend on the particles size and material. In particular, after 24 h of polymerization time the polydopamine coatings reached a thickness of 65 ± 10 nm in the case of Al{sub 2}O{sub 3} microparticles, 18 ± 4 nm in the case of WC microparticles and 33 ± 6 nm in the case of WC nanoparticles. - Highlights: • The coating of different particles with polydopamine was systematically investigated. • Al{sub 2}O{sub 3} microparticles and WC microparticles and nanoparticles were investigated. • The thickness of the polydopamine coating depends on the particle size. • The thickness of the polydopamine coating depends on the particle material.

  15. Tolerancia al daño inducido bajo solicitaciones de contacto cíclicas en carburos cementados WC-Co//Tolerance induced damage under cyclic contact loading of WC-Co cemented carbides

    Directory of Open Access Journals (Sweden)

    David Coureaux‐Mustelier

    2014-01-01

    Full Text Available El comportamiento mecánico de los carburos cementados WC-Co ha sido estudiado en detalle teniendo en cuenta los defectos preexistentes del material (daño intrínseco. Sin embargo, la información sobre los efectos del daño inducido en servicio (daño extrínseco en la integridad estructural de estos materiales esescasa. En este contexto, en este trabajo se evalúa la influencia del daño extrínseco en la resistencia mecánica residual de dos calidades con microestructuras diferentes. Para ello, se emplea la técnica de indentación esférica como medio para generar daño de forma controlada. Los resultados muestran que al incrementar el tamaño de grano del carburo y el contenido de cobalto, la respuesta mecánica de carburos cementados frente al contacto esférico es cada vez más cuasi-plástica, bajo la aplicación de cargas tanto monotónicas como cíclicas, y en consecuencia el material muestra una mayor tolerancia al daño.Palabras claves: carburos cementados, indentación esférica, resistencia mecánica residual, tolerancia al daño._______________________________________________________________________________AbstractThe mechanical behavior of WC-Co cemented carbides has been studied in detail taking into account the pre-existing material (intrinsic damage defects. However, information on the effects of service-induced damage (extrinsic damage on the structural integrity of these materials is limited. In this context, in thispaper the influence of extrinsic damage on the residual strength of two grades with different microstructures is evaluated. With this purpose, a spherical indentation technique is employed as a means for generating a controlled damage. The results show that by increasing the grain size of the carbide and the cobalt content, the mechanical properties of cemented carbides compared to spherical contact isincreasingly quasi-plastic, under the application of both monotonic and cyclic loads, and consequently the

  16. Microstructure-Based Modeling of Residual Stresses in WC-12Co-Sprayed Coatings

    Science.gov (United States)

    Klusemann, B.; Denzer, R.; Svendsen, B.

    2012-01-01

    In this study, the residual stresses in a thermal-sprayed tungsten carbide-cobalt coating are numerically investigated after a plasma-spraying process and after a subsequent roller-burnishing process. The results from the simulations are compared to the first experimental results obtained by a classical hole-drilling method. First, effective material parameters are identified by a detailed microstructure FE model based on scanning electron microscope (SEM) images of the coating. Then, two types of simulations are performed with regard to thermally induced residual stresses as well as the rolling process. In the first model, the microstructural details like pores, interface, and surface roughness are modeled in detail based on light microscope (LM) images. In the second model, the coating and substrate are assumed to be ideal homogeneous, and the interface and surface to be as planar. Furthermore, two types of boundary conditions are investigated: (1), the periodic boundary conditions for the left and right faces, and, (2) when these faces are free. It is shown that, for large sample sizes, the results nearly coincide. The simulation results show increasing compressive residual stresses in thickness direction after the rolling process, which is in qualitative agreement with the experiment. A layer of tensile stresses is obtained at the surface in the simulation which could not be captured by the hole-drilling method. Furthermore, an investigation with homogeneous material behavior is performed in 3D.

  17. Surface Chloride Concentration of Concrete under Shallow Immersion Conditions

    Directory of Open Access Journals (Sweden)

    Jun Liu

    2014-09-01

    Full Text Available Deposition of chloride ions in the surface layer of concrete is investigated in this study. In real concrete structure, chloride ions from the service environment can penetrate into concrete and deposit in the surface layer, to form the boundary condition for further diffusion towards the interior. The deposit amount of chloride ions in the surface layer is normally a function of time, rather than a constant. In the experimental investigation, concrete specimens with different mix proportions are immersed in NaCl solution with a mass concentration of 5%, to simulate the shallow immersion condition in sea water, and the surface chloride concentrations are measured at different ages. It is found that the surface chloride concentration increases following the increasing immersion durations, and varies from a weight percentage of 0.161%–0.781% in concretes with different mix proportions. The w/c (water-to-cement ratio influences the surface chloride concentration significantly, and the higher the w/c is, the higher the surface chloride concentration will be, at the same age. However, following the prolonging of immersion duration, the difference in surface chloride concentration induced by w/c becomes smaller and smaller. The incorporation of fly ash leads to higher surface chloride concentration. The phenomena are explained based on pore structure analyses.

  18. Resistance of Cavitation Erosion of HVOF Sprayed WC-Co( Cr) Coating in NaCl Solution%超音速火焰喷涂WC-Co(Cr)涂层在NaCl溶液中抗空蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    丁彰雄; 石琎; 丁翔; 胡一鸣; 廖星文; 邓帮华

    2016-01-01

    Two micro-structured WC-10Co4Cr cermet coatings and a nano-structured WC-12Co cermet coating are deposited by high velocity Oxy-fuel spray ( HVOF) , and the morphologies and structures of the coatings are analyzed by SEM .The coatings'porosity , fracture toughness and microhardness are measured .The CorrTest electrochemical testing system is used to analyze the electrochemical corrosion properties of the coatings .Resistance of coatings to cavitation erosion is studied by ultrasonic vibration cavitation equipment in 3.5wt%NaCl solution and the cavitation mechanisms are explored .It is shown that the nano-structured WC-12Co coating deposited by high velocity oxygen liquid fuel spray has lowest porosity and the densest microstructure , and frac-ture toughness is significantly higher than that of micron-structured WC-10Co4Cr coatings.Although the micron-structured WC-10Co4Cr cermet coating deposited by high velocity fuel oxygen liquid spray has coarser particles than the nano -structured, it ex-hibits the most excellent corrosion and cavitation erosion resistance .The cavitation rate is approximately one quarter that of the nano-structured WC-12Co cermet coating in 3.5wt%NaCl solution.%采用超音速火焰喷涂(HVOF)工艺制备2种微米结构WC-10Co4Cr及1种纳米结构WC-12Co金属陶瓷复合涂层;采用SEM分析涂层的组织结构;测量了涂层的显微硬度、孔隙率及开裂韧性;采用CorrT-est电化学测试系统分析涂层的电化学腐蚀性能;采用超声振动空蚀装置研究涂层在质量分数为3.5% NaCl溶液中的抗空蚀性能,探讨涂层的空蚀机理. 结果表明:使用液体燃料HVOF工艺喷涂的纳米WC-12Co涂层组织结构最细小,孔隙率最低,显微硬度和开裂韧性明显高于液体燃料和气体燃料HVOF工艺喷涂的微米WC-10Co4Cr涂层;采用液体燃料HVOF工艺喷涂的微米结构WC-10Co4Cr涂层在质量分数为3.5%NaCl溶液中显示了最优异的抗腐蚀和抗空蚀性能,空蚀率仅为纳米WC

  19. Comportamiento a desgaste de recubrimientos de WC proyectados por plasma a partir de polvos micro y nanoestructurados

    Directory of Open Access Journals (Sweden)

    Salvador, M. D.

    2008-06-01

    Full Text Available The aim of the present work is the study of wear behaviour of different WC coatings deposited on stainless steel substrate by means of atmospheric plasma spraying (APS. Two types of WC commercial powders, with different metal binder (12% Cobalt and 10% Nickel have been deposited in order to analyse the influence of the metal matrix and thickness of the coating in tribological properties.The microstructure of the depositions was characterized using scanning electron microscopy (SEM and X-ray diffraction analysis (XRD. On the other hand, tribology characterization of the coatings was made by pin-on-disk wear tests against alumina (2400HV and silicon nitride (1600HV ceramic balls, without lubrication. Wear rates and friction coefficient evolution have been calculated. Finally, wear tracks and wear debris have been analysed with the help of SEM.The results of each pair of tested materials show different mechanisms of wear related to the nature of the ball that has been used, obtaining higher wear rates with silicone nitride ball..In a second phase of the study, in order to examine the influence of the initial particle size on the wear properties of the coatings, cobalt based coatings have been analysed with different initial particle size (micrometric and nanometric particles.Results show that nanostructured coatings have higher wear resistance than microstrutured ones for high loads. However for low loads, behaviour is similar in spite of the microstructural differences appreciated.

    El objetivo de este trabajo es estudiar el comportamiento a desgaste de distintos recubrimientos de WC sobre acero inoxidable mediante proyección por plasma atmosférico. Se proyectan dos tipos de polvos comerciales con base cobalto (12 % y níquel (10 %, con el objeto de analizar la influencia de la matriz e incluso del espesor del recubrimiento. Los recubrimientos obtenidos se caracterizan microestructuralmente por microscopía electrónica de barrido y

  20. High Purity Tungsten Spherical Particle Preparation From WC-Co Spent Hard Scrap

    Directory of Open Access Journals (Sweden)

    Han Chulwoong

    2015-06-01

    Full Text Available Tungsten carbide-cobalt hard metal scrap was recycled to obtain high purity spherical tungsten powder by a combined hydrometallurgy and physical metallurgy pathway. Selective leaching of tungsten element from hard metal scrap occurs at solid / liquid interface and therefore enlargement of effective surface area is advantageous. Linear oxidation behavior of Tungsten carbide-cobalt and the oxidized scrap is friable to be pulverized by milling process. In this regard, isothermally oxidized Tungsten carbide-cobalt hard metal scrap was mechanically broken into particles and then tungsten trioxide particle was recovered by hydrometallurgical method. Recovered tungsten trioxide was reduced to tungsten particle in a hydrogen environment. After that, tungsten particle was melted and solidified to make a spherical one by RF (Ratio Frequency thermal plasma process. Well spherical tungsten micro-particle was successfully obtained from spent scrap. In addition to the morphological change, thermal plasma process showed an advantage for the purification of feedstock particle.

  1. The corrosion behaviour of WC-VC-Co hardmetals in acidic media

    Energy Technology Data Exchange (ETDEWEB)

    Konadu, D.S.; Merwe, J. van der [DST/NRF Centre of Excellence in Strong Materials, School of Chemical and Metallurgical Engineering, University of the Witwatersrand, P.O. Private Bag 3, WITS 2050 (South Africa); Potgieter, J.H. [School of Biology, Chemistry and Health Sciences, Division of Chemistry and Materials, Manchester Metropolitan University, Oxford Road, Manchester M 1 5GD (United Kingdom); Potgieter-Vermaak, S. [School of Chemistry, University of the Witwatersrand, P.O. Private Bag 3, WITS 2050 (South Africa); Machio, C.N., E-mail: cmachio@csir.co.z [Council for Scientific and Industrial Research (CSIR), Materials Science and Manufacturing, P.O. Box 395, PRETORIA 0001 (South Africa)

    2010-09-15

    The effect of increasing vanadium carbide (VC) content on the corrosion behaviour of tungsten carbide - 10 wt% cobalt hardmetals was investigated in 1 M hydrochloric (HCl), and sulphuric (H{sub 2}SO{sub 4}) acids solutions. Increasing VC content makes the open circuit potential (OCP) in the test solutions more negative than the base alloy. Specimens exhibited pseudo passivation in all the test solutions. Increasing VC led to decreasing corrosion current density. However, the corrosion current densities during chronoamperometric tests were lower for 0 wt% VC. XRD and Raman spectroscopy showed that hydrated WO{sub 3} formed in the surface films of all specimens in hydrochloric acid (HCl), while hydrated vanadyl sulphate also formed for higher VC content specimens in sulphuric acid (H{sub 2}SO{sub 4}).

  2. WC基涂层材料和制备工艺对其组织结构与性能的影响%Effect of WC Based Coating Materials and Fabrication Technology on the Structures and Properties

    Institute of Scientific and Technical Information of China (English)

    石琎; 丁翔; 胡一鸣; 丁彰雄; 肖俊钧; 王韶毅

    2015-01-01

    本文采用超音速火焰(HVOF)喷涂工艺制备了二种微米结构WC-10Co-4Cr及一种纳米结构WC-12Co金属陶瓷复合涂层;采用SEM、XRD等分析了涂层的组织结构;测量了涂层的显微硬度、孔隙率及开裂韧性;采用超声振动空蚀装置研究了涂层的抗空蚀性能,探讨了涂层空蚀机理。结果表明:由燃油型HVOF工艺制备的纳米WC-12Co涂层孔隙率最低,组织最细小,开裂韧性明显高于燃油型和燃气型HVOF工艺制备的微米WC-10Co-4Cr涂层;燃油型HVOF工艺制备的微米结构WC-10Co-4Cr涂层显示了最优异的抗空蚀性能,空蚀率仅为纳米WC-12Co涂层的1/3左右。%Two micro-structured WC-10Co-4Cr cermet coatings and a nano-structured WC-12Co cermet coating were deposited by High Velocity Oxy-Fuel spray(HVOF),and the morphologies and structures of the coatings were analyzed by SEM and XRD. Porosity, microhardness and fracture toughness of the coatings were measured. Resistance of coatings to cavitation erosion was studied by ultrasonic vibration cavitation equipment and the cavitation mechanisms were explored. Results show that the nano-structured WC-12Co coating deposited by High Velocity Fuel spray had lowest porosity and the densest microstructure and fracture toughness was significantly higher than that of micron-structured WC-10Co-4Cr coatings. Although the micron-structured WC-10Co-4Cr cermet coating deposited by HVOF had more coarser particles than the nano-structured, it exhibited the most excellent resistance to cavitation erosion, and the cavitation erosion rate was approximately one third that of the nano-structured WC-12Co cermet coating.

  3. Comprehensive modelling of the planetary nebula LMC-SMP 61 and its [WC]-type central star

    CERN Document Server

    Stasinska, G; Peña, M; Hamann, W R; Koesterke, L; Szczerba, R

    2003-01-01

    We present a comprehensive study of the Magellanic Cloud planetary nebula SMP 61 and of its nucleus, a Wolf-Rayet type star classified [WC 5-6]. We have performed a detailed spectral analysis of the central star, using the Potsdam code for expanding atmospheres in non-LTE. The fluxes from the model stellar atmosphere were used to compute photoionization models of the nebula. All the available observations, within their error bars, were used to constrain these models. We find that the ionizing fluxes predicted by the stellar model are basically consistent with the fluxes needed by the photoionization model to reproduce the nebular emission, within the error margins. However, there are indications that the stellar model overestimates the number and hardness of Lyman continuum photons. The photoionization models imply a clumped density structure of the nebular material. The observed CIII] 1909/CII 4267 line ratio implies the existence of carbon-rich clumps in the nebula. Such clumps are likely produced by stella...

  4. Evaluation of the Shearing Strength of a WC-12Co Thermal Spray Coating by the Scraping Test Method

    Directory of Open Access Journals (Sweden)

    Kenji Kaneko

    2015-07-01

    Full Text Available This paper reports on an experimental and analytical investigation conducted into efficacy of the scraping shear-test method in estimating the shearing adhesive strength of a thermally sprayed coating. It was found that the critical average shear stress, the apparent failure strength of WC-Co thermal spray coating, depends on both the dimensions of the test piece and the loading position around the interface between the coating and the substrate. More specifically, the apparent critical shear stress decreased as the height and width of the test piece increased. In addition, the apparent critical shear stress increased with increasing coating thickness and with decreasing loading point distance measured from the interface. Consequently, the real adhesive strength of thermally sprayed coating could not be ascertained from these experimental results. Furthermore, most of the failure initiation points were inside the coating, as opposed to at the interface. This fact means that the results of the tests do not indicate the interfacial adhesive strength, but rather the shear strength of the coating. Three-dimensional finite element method (FEM analysis showed that the distributions of the shearing stress at the loading points were virtually the same at failure, regardless of the dimensions of the test piece. These results suggest that the scraping test method needs a corresponding numerical analysis of the failure mode in order to produce reliable results and is not necessarily able to estimate the interfacial adhesive strength of thermally sprayed coating.

  5. Formation Mechanisms, Structure, and Properties of HVOF-Sprayed WC-CoCr Coatings: An Approach Toward Process Maps

    Science.gov (United States)

    Varis, T.; Suhonen, T.; Ghabchi, A.; Valarezo, A.; Sampath, S.; Liu, X.; Hannula, S.-P.

    2014-08-01

    Our study focuses on understanding the damage tolerance and performance reliability of WC-CoCr coatings. In this paper, the formation of HVOF-sprayed tungsten carbide-based cermet coatings is studied through an integrated strategy: First-order process maps are created by using online-diagnostics to assess particle states in relation to process conditions. Coating properties such as hardness, wear resistance, elastic modulus, residual stress, and fracture toughness are discussed with a goal to establish a linkage between properties and particle characteristics via second-order process maps. A strong influence of particle state on the mechanical properties, wear resistance, and residual stress stage of the coating was observed. Within the used processing window (particle temperature ranged from 1687 to 1831 °C and particle velocity from 577 to 621 m/s), the coating hardness varied from 1021 to 1507 HV and modulus from 257 to 322 GPa. The variation in coating mechanical state is suggested to relate to the microstructural changes arising from carbide dissolution, which affects the properties of the matrix and, on the other hand, cohesive properties of the lamella. The complete tracking of the coating particle state and its linking to mechanical properties and residual stresses enables coating design with desired properties.

  6. Effects of Trophic Modes, Carbon Sources, and Salinity on the Cell Growth and Lipid Accumulation of Tropic Ocean Oilgae Strain Desmodesmus sp. WC08.

    Science.gov (United States)

    Zhao, Zhenyu; Ma, Shasha; Li, Ang; Liu, Pinghuai; Wang, Meng

    2016-10-01

    The effects of trophic modes, carbon sources, and salinity on the growth and lipid accumulation of a marine oilgae Desmodesmus sp. WC08 in different trophic cultures were assayed by single factor experiment based on the blue-green algae medium (BG-11). The results implied that biomass and lipid accumulation culture process were optimized depending on the tophic modes, sorts, and concentration of carbon sources and salinity in the cultivation. There was no significant difference in growth or lipid accumulation with Na2CO3 amendment or NaHCO3 amendment. However, Na2CO3 amendment did enhance the biomass and lipid accumulation to some extent. The highest Desmodesmus sp. WC08 biomass and lipid accumulation was achieved in the growth medium with photoautotrophic cultivation, 0.08 g L(-1) Na2CO3 amendment and 15 g L(-1) sea salt, respectively.

  7. Modelizacion de la formación de recubrimientos de WC-Co por proyección HVOF sobre sustratos de cobre

    OpenAIRE

    Sobolev, V. V.; Guilemany, J. M.; J.A. Calero

    1997-01-01

    Present paper deals with the mathematical simulation of the heat transfer between a WC-Co coating and a copper substrate during HVOF spraying. This modelling includes the investigation of temperature variation, coating solidification, melting and subsequent solidification in the substrate interfacial region and specific features of the substrate-coating thermal interaction. The results obtained are used for modelling of the development of the coating structure and adhesion during HVOF sprayin...

  8. DESAIN INSTALASI PENGOLAH LIMBAH WC KOMUNAL MASYARAKAT PINGGIR SUNGAI DESA LINGKAR KAMPUS

    Directory of Open Access Journals (Sweden)

    Asep Sapei

    2011-08-01

    Full Text Available Cangkurawok Village is located in the outer of the Bogor Agricultural University area and does not have good sanitation facilities. Disposal of domestic wastewater directly discharges into drainage channels to river. Wastewater treatment plant design from toilets communal divides into three stages. The first stage is determining the location of toilets communal and excreta treatment plant. Location provided by the public is around 5 meters above the surface of the river water. The second stage is the determination of service areas. In this village consists of 70 heads of households as the basic criteria for determining the volume of septic tanks. The last step is determining the design of toilets communal and wastewater treatment unit. This stage requires the unit options that fits on the selected sites, based on ease of maintenance and no need employ trained operators. Waste treatment facility consists septic tank and infiltration well planning. Septic tank volume is 26.5 m3 with the long dimension of 2.75 m, width of 5.5 m and height of 1.5 m plus 0.3 meters for free board. Septic tank serving four toilets communal is built above it, with the division of space for two men and two spaces for women. infiltration well constructed to absorb the waste liquid vertically through the soil pores. Layers of sand and gravel is spread throughout the wells to assist the flow pattern. Depth and diameter of infiltration well are 3 m and 1 m. This wells should be placed lower than the drinking water sources and wells, with a minimum distance of 15 m

  9. An ex-situ and in-situ evaluation of carbides as potential electrocatalysts

    Science.gov (United States)

    Weigert, Erich

    previously shown hydrogen electrooxidation activity, but demonstrated a nearly identical stability range to MoC in an identical electrolyte. Within these stable ranges of operation, neither surface demonstrated activity towards methanol electrooxidation. These surfaces are also found to undergo rapid decomposition at higher operating potentials, which could be disadvantageous for use in DMFC's. Despite these findings for molybdenum carbides, in-situ CV studies reveal that tungsten monocarbides (WC) show significant activity towards methanol oxidation in acidic solution and a larger range of stability. Steady-state Chronoamperometry (CA) measurements show an enhanced performance for methanol electrooxidation on WC and sub-monolayer Pt-modified WC surfaces by comparison with Pt surfaces. Surface science studies demonstrate that the WC and Pt-modified WC surfaces remained stable during the CA measurements. To further bridge the materials and pressure gaps mentioned earlier, polycrystalline thin films of WC were synthesized on various carbon substrates commonly used in fuel cell applications. The activity of WC and Pt-modified WC PVD films surfaces towards methanol and adsorbed CO species in ex-situ CV experiments enabled a discussion of the advantages and limitations of the WC electrocatalyst when produced using larger scale synthesis methods. To further aid this investigation, WC nanomaterials with and without Pt-modification were integrated as the anode electrocatalyst in DMFC devices. These fuel cells were used in a preliminary study to identify the most basic performance characteristics of the anode. Additionally, these findings motivate a discussion of the relative ease with which WC-based electrocatalysts may be integrated into fuel cells using proven fabrication techniques.

  10. Tribological Properties of WC-Co/NiCrBSi and Mo/NiCrBSi Plasma Spray Coatings under Boundary Lubrication Conditions

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2017-06-01

    Full Text Available The tungsten carbide based WC-Co/NiCrBSi (50/50 and molybdenum based Mo/NiCrBSi (75/25 coatings were investigated under boundary lubricated sliding conditions, and their tribological properties were analysed and compared. These two coatings are in service for a long time, but there are very few papers dealing with their tribological properties, especially in lubricated sliding conditions. The NiCrBSi self-fluxing alloy is one of the popularly used materials for thermal sprayed coating, with relatively high hardness, reasonable wear resistance and high temperature corrosion. Tungsten carbide (WC is one of the most widely used commercial hard coating materials, and is added to the NiCrBSi coating to improve its hardness and wear resistance. Molybdenum (Mo is added to the NiCrBSi coating to reduce its coefficient of friction, i.e. to improve its dry sliding wear resistance. The results showed that WC-Co/NiCrBSi coating was more wear resistant, but caused higher wear of the counter-body material. Coefficients of friction were similar for both coatings.

  11. BMI, WC, WHtR, VFI and BFI:Which Indictor is the Most Efficient Screening Index on Type 2 Diabetes in Chinese Community Population

    Institute of Scientific and Technical Information of China (English)

    MI Sheng Quan; YIN Peng; HU Nan; LI Jian Hong; CHEN Xiao Rong; CHEN Bo; YAN Liu Xia; ZHAO Wen Hua

    2013-01-01

    Objective Obesity is a major risk factor for type 2 diabetes, many indexes can be used to describes obesity and predict diabetes. This research attempts to identify the best indicator of obesity to screening diabetes in Chinese population. Methods A cross-sectional data of 8121 subjects aged 35-60 years were included in this research belongs to the Diabetes Appropriate Technology Intervention Study. Anthropometric indicators including body weight, height, waist circumferences (WC), body fat index (BFI) and visceral fat index (VFI) and blood biochemical indicators after an overnight fast [fasting blood glucose, total cholesterol, high-density lipoprotein (HDL) cholesterol, and triacylglycerol] were measured. BMI (body mass index) and Weight to Height Ratio was calculated. Results Subjects with obesity had a higher risk of physician diagnosed diabetes (OR=2.50, 95% CI 1.83-3.43), new diagnosed diabetes (OR=4.23, 95% CI 2.91-6.15) and pre-diabetes (OR=1.75, 95% CI 1.31-2.34) compared to those with normal Body mass index (BMI). There was a significant trend of increased risk of all diabetes status with increased waist circumference (WC). The waist-to-height ratio (WHtR) yielded the most significant association with new diagnosed diabetes and physician diagnosed diabetes than other indices. Conclusion Central obesity is significantly correlated with diabetes. VFI was most correlated with pre-diabetes while WHtR is an efficient screening index than BMI and WC in Chinese community diabetes screening.

  12. Microstructural Modification of Laser-Deposited High-Entropy CrFeCoNiMoWC Alloy by Friction Stir Processing: Nanograin Formation and Deformation Mechanism

    Science.gov (United States)

    Li, Ruidi; Wang, Minbo; Yuan, Tiechui; Song, Bo; Shi, Yusheng

    2017-02-01

    Nanostructured CrFeCoNiMoWC high-entropy alloy layer was developed through laser-melting deposition and severe plastic deformation (SPD). The laser-deposited CrFeCoNiMoWC alloy consists of dendritic and subeutectic with a continuous network structure. After SPD, the laser-deposited microstructure with grain size 3 to 4 μm was transformed into nanostructure with grain size 5 to 100 nm and the continuous networks were crushed into dispersed nanoparticles. The new phases of WC and Co3W were presented in the plastic zone after SPD due to the worn debris of the SPD tool. More interestingly, amorphous phase was found in the plastic zone, owing to the high temperature, high hydrostatic pressure, and large shear stress. The refined microstructure resulted in the enhancement of microhardness and electrochemical corrosion property. Many nanotwins were detected in the plastic zone; thus, strengthening mechanisms were reasonably inferred as twinning strengthening, work hardening, dispersion strengthening, refinement strengthening, and dislocation strengthening. The Lomer-Cottrell lock, full dislocation interacting with a partial dislocation at the twinning boundary, and high density of dislocation at the twinning boundary, stacking fault, and grain boundary were observed, which account for the property enhancement of the nanocrystalline.

  13. Standardisation of the Waist Circumference (WC for each range of Body Mass Index (BMI in adult outpatients attended to in Endocrinology and Nutrition Departments Estandarización de la circunferencia de cintura (WC, para cada rango de índice de masa corporal (BMI en pacientes adultos atendidos en un servicio de endocrinología y nutrición

    Directory of Open Access Journals (Sweden)

    M. López de la Torre

    2010-04-01

    Full Text Available By this study we seek the expectable range of waist circumference (WC for every degree of body mass index (BMI, which will serve to studies targeting ascertaining the health risk. We studied 2,932 patients (39.6% men and 60.4% women, between 18 and 96 years of the same ethnic group who consecutively attended outpatient departments of our clinics between 2000 and 2004.. BMI correlated linearly with the WC (cc: 0.85; p = 102 cm and women > = 88 cm in 94.3% of the obese, in 32.3% of overweight patients, in 3.8% of patients with BMI En este estudio hemos buscado el rango de circunferencia de cintura (WC para cada grado de índice de masa corporal (BMI, que sirva para estudios que determinen riesgos de salud. Estudiamos 2.932 pacientes (39,6% varones y 60,4% mujeres, entre 18 y 96 años del mismo grupo étnico que consecutivamente asistieron a consultas externas de nuestras clínicas entre 2000 and 2004. El BMI correlacionó linealmente con la WC (cc: 0,85; p = 102 cm y mujeres > = 88 cm la presentaban el 94,3% de los obesos, el 32,3% de los pacientes con sobrepeso y el 3,8% de pacientes con BMI < 25, el 84,3% de diabéticos y el 72,6% de pacientes sin diabetes. Elaboramos una estandarización gráfica de WC en relación con BMI y calculamos los precentiles 10, 25, 50, 75 y 90, agrupados en rangos de 2 kg/m² de BMI. Como el número de diabeticos es menor, los agrupamos en rangos de 4 kg/m². En conclusión presentamos una estandarización de la WC de pacientes atendidos en nuestra consulta de endocrinología y nutrición distribuidos en percentiles como herramienta utilizable clínicamente para definir rangos de WC para cada valor de BMI.

  14. Research on Cutting Performance of Ti(C,N)-based Cermets with WC and Mo_2C Addition%WC和Mo_2C添加对Ti(C,N)基金属陶瓷切削性能的影响

    Institute of Scientific and Technical Information of China (English)

    吴悦梅; 熊计; 陈云; 郭智兴; 范洪远

    2011-01-01

    Mo2C has been used in conventional Ti(C,N)-based cermets to improve its wettability between hard phase and binder phase.Recently,some researchers have attempted to develop Ti(C,N)-based cermets free of Mo.To investigate the effect of replacing Mo2C by WC in conventional Ti(C,N)-based cermets,the cutting performance of cermets with the addition of WC and Mo2C was studied,respectively.Wear morphology of cutting tool was observed by SEM,and element distribution of tool surface was analyzed by EDS.The results showed that the cutting tool life of cermets with WC addition was equal to that with Mo2C addition.When the size of the initial WC powder decreased,the cutting tool life could be prolonged,the zonal tangle chip changed to helix chip,and the chip build-up could be reduced.Diffusion wear,oxidation wear accompanied by abrasive wear were considered to be the main wear mechanisms of the cermets.%传统的Ti(C,N)基金属陶瓷刀具材料广泛采用Mo2C来改善粘结相对硬质相的润湿性,近年来Mo的价格不断上涨,寻找低成本金属代替Mo已成为Ti(C,N)基金属陶瓷的发展趋势。为了探讨WC代替Mo2C添加的可行性及其效果,研究了WC和Mo2C添加对Ti(C,N)基金属陶瓷切削性能的影响,采用电子扫描显微镜(SEM)观察刀具的磨损形貌,通过能谱分析(EDS)分析磨损表面的元素分布,并对刀具的主要磨损机理进行分析。实验结果表明,添加WC的金属陶瓷的切削长度和添加Mo2C的相当,将原始WC粉末粒度细化后,不仅切削

  15. Evaluación de las transformaciones estructurales en recubrimientos de WC10Ni depositados por laser cladding sobre acero para herramienta EN 12379

    Directory of Open Access Journals (Sweden)

    Candel, J. J.

    2011-08-01

    Full Text Available Carbide metal matrix composite materials are known for a high resistance to all types of wear. It is due to a beneficial combination of properties given by hard phase particles included in a tough matrix. Different kinds of those materials have been employed in the development of new high properties cutting tools. Laser cladding (LC technique allows obtaining an accurate defect-free coating with a low thermal affectation of the component. But in the case of WC cermet coatings due to its high laser absorption and the different mechanical and thermal properties between substrate and coating can appear a wide range of different defects as cracks, pores, massive carbide dilution and lacks of adherence. The aim of the present work is to study the metallurgical transformations during LC process of WC cermet coating on cold work tool steel substrate (EN 12379. Also it has been related process parameters with defects generation. Microstructure and composition of the coating and the heat affected zone have been analysed. Microhardness evolution profile has been obtained. Results show that although process parameters control reduce the generation of defects, in the deposition of overlapped layers appear different metallurgical transformations related with massive WC decomposition and the diffusion of alloying elements from substrate to the coating.

    Los materiales compuestos de matriz metálica reforzados con carburos, son conocidos por su elevada resistencia a todos los tipos de desgaste, debido a la combinación de las partículas duras en una matriz metálica tenaz. Diferentes tipos de estos materiales, se han empleado en el desarrollo de nuevas herramientas de corte de altas prestaciones. La técnica de láser cladding (LC, permite obtener recubrimientos libres de defectos sobre zonas muy concretas, con un aporte de calor muy localizado. Pero en el caso de carburos de wolframio (WC, debido a la enorme absorción de energía y la

  16. 激光重熔WC复合陶瓷涂层组织及耐腐蚀性能%Ceramic Coating of WC-Co-NiCrAl/Laser-Remelting Microstructure and Corrosion Characteristics

    Institute of Scientific and Technical Information of China (English)

    花国然; 龚晓燕; 居志兰; 田宗军; 赵剑峰; 黄因慧

    2010-01-01

    在45号钢表面,制备了WC/Co-NiCrAl等离子喷涂涂层(TC-1)和WC/Co-NiCrAl/laser-remelting激光直接重熔等离子喷涂陶瓷涂层(TC-2).以纳米SiC粉末为填料,对等离子喷涂层TC-1进行了填料下的激光重熔,制备了纳米SiC改性的WC/Co-NiCrAl/nano-SiC复合陶瓷涂层(TC-3).采用X射线衍射、扫描电镜对三种涂层微观组织进行了分析,同时对陶瓷涂层的耐腐蚀性能进行了研究.结果表明,TC-1涂层由WC,W2C,W6C2.54,W,Co,CoO组成; TC-2重熔涂层由WC,W2C,CoO及W组成;纳米改性后的重熔涂层TC-3由SiC,Si2W,WC,W及CoO组成.在激光作用下,原等离子喷涂层WC/Co的片层状组织得以消除.与TC-1涂层相比,TC-2及TC-3陶瓷涂层致密化程度明显提高,涂层耐腐蚀性能也得到了明显的改善.

  17. Safety of the recombinant cholera toxin B subunit, killed whole-cell (rBS-WC oral cholera vaccine in pregnancy.

    Directory of Open Access Journals (Sweden)

    Ramadhan Hashim

    Full Text Available Mass vaccinations are a main strategy in the deployment of oral cholera vaccines. Campaigns avoid giving vaccine to pregnant women because of the absence of safety data of the killed whole-cell oral cholera (rBS-WC vaccine. Balancing this concern is the known higher risk of cholera and of complications of pregnancy should cholera occur in these women, as well as the lack of expected adverse events from a killed oral bacterial vaccine.From January to February 2009, a mass rBS-WC vaccination campaign of persons over two years of age was conducted in an urban and a rural area (population 51,151 in Zanzibar. Pregnant women were advised not to participate in the campaign. More than nine months after the last dose of the vaccine was administered, we visited all women between 15 and 50 years of age living in the study area. The outcome of pregnancies that were inadvertently exposed to at least one oral cholera vaccine dose and those that were not exposed was evaluated. 13,736 (94% of the target women in the study site were interviewed. 1,151 (79% of the 1,453 deliveries in 2009 occurred during the period when foetal exposure to the vaccine could have occurred. 955 (83% out of these 1,151 mothers had not been vaccinated; the remaining 196 (17% mothers had received at least one dose of the oral cholera vaccine. There were no statistically significant differences in the odds ratios for birth outcomes among the exposed and unexposed pregnancies.We found no statistically significant evidence of a harmful effect of gestational exposure to the rBS-WC vaccine. These findings, along with the absence of a rational basis for expecting a risk from this killed oral bacterial vaccine, are reassuring but the study had insufficient power to detect infrequent events.ClinicalTrials.gov NCT00709410.

  18. High-Temperature Exposure Studies of HVOF-Sprayed Cr3C2-25(NiCr)/(WC-Co) Coating

    Science.gov (United States)

    Singh, Harpreet; Kaur, Manpreet; Prakash, Satya

    2016-08-01

    In this research, development of Cr3C2-25(NiCr) + 25%(WC-Co) composite coating was done and investigated. Cr3C2-25(NiCr) + 25%(WC-Co) composite powder [designated as HP2 powder] was prepared by mechanical mixing of [75Cr3C2-25(NiCr)] and [88WC-12Co] powders in the ratio of 75:25 by weight. The blended powders were used as feedstock to deposit composite coating on ASTM SA213-T22 substrate using High Velocity Oxy-Fuel (HVOF) spray process. High-temperature oxidation/corrosion behavior of the bare and coated boiler steels was investigated at 700 °C for 50 cycles in air, as well as, in Na2SO4-82%Fe2(SO4)3 molten salt environment in the laboratory. Erosion-corrosion behavior was investigated in the actual boiler environment at 700 ± 10 °C under cyclic conditions for 1500 h. The weight-change technique was used to establish the kinetics of oxidation/corrosion/erosion-corrosion. X-ray diffraction, field emission-scanning electron microscopy/energy-dispersive spectroscopy (FE-SEM/EDS), and EDS elemental mapping techniques were used to analyze the exposed samples. The uncoated boiler steel suffered from a catastrophic degradation in the form of intense spalling of the scale in all the environments. The oxidation/corrosion/erosion-corrosion resistance of the HVOF-sprayed HP2 coating was found to be better in comparison with standalone Cr3C2-25(NiCr) coating. A simultaneous formation of protective phases might have contributed the best properties to the coating.

  19. BMI, WC, WHtR, VFI and BFI: which indictor is the most efficient screening index on type 2 diabetes in Chinese community population.

    Science.gov (United States)

    Mi, Sheng Quan; Yin, Peng; Hu, Nan; Li, Jian Hong; Chen, Xiao Rong; Chen, Bo; Yan, Liu Xia; Zhao, Wen Hua

    2013-06-01

    Obesity is a major risk factor for type 2 diabetes, many indexes can be used to describes obesity and predict diabetes. This research attempts to identify the best indicator of obesity to screening diabetes in Chinese population. A cross-sectional data of 8121 subjects aged 35-60 years were included in this research belongs to the Diabetes Appropriate Technology Intervention Study. Anthropometric indicators including body weight, height, waist circumferences (WC), body fat index (BFI) and visceral fat index (VFI) and blood biochemical indicators after an overnight fast [fasting blood glucose, total cholesterol, high-density lipoprotein (HDL) cholesterol, and triacylglycerol] were measured. BMI (body mass index) and Weight to Height Ratio was calculated. Subjects with obesity had a higher risk of physician diagnosed diabetes (OR=2.50, 95% CI 1.83-3.43), new diagnosed diabetes (OR=4.23, 95% CI 2.91-6.15) and pre-diabetes (OR=1.75, 95% CI 1.31-2.34) compared to those with normal Body mass index (BMI). There was a significant trend of increased risk of all diabetes status with increased waist circumference (WC). The waist-to-height ratio (WHtR) yielded the most significant association with new diagnosed diabetes and physician diagnosed diabetes than other indices. Central obesity is significantly correlated with diabetes. VFI was most correlated with pre-diabetes while WHtR is an efficient screening index than BMI and WC in Chinese community diabetes screening. Copyright © 2013 The Editorial Board of Biomedical and Environmental Sciences. Published by China CDC. All rights reserved.

  20. Degradación de la resistencia a fractura de un carburo cementado WC-Ni sometido a choque térmico

    OpenAIRE

    2015-01-01

    Los carburos cementados son materiales compuestos por carburos (generalmente de WC) incrustados en una matriz metálica (normalmente de cobalto) que actúa como ligante. Estos materiales se caracterizan por unas excelentes propiedades mecánicas gracias a la combinación de la dureza y resistencia al desgaste de las partículas cerámicas con la tenacidad de la fase metálica. Sin embargo, problemas como el alto precio del cobalto, su toxicidad y la exigencia del mercado que demanda nuevos materiale...

  1. Mathematical modelling in Matlab of the experimental results shows the electrochemical potential difference - temperature of the WC coatings immersed in a NaCl solution

    Science.gov (United States)

    Benea, M. L.; Benea, O. D.

    2016-02-01

    The method used for purchasing the corrosion behaviour the WC coatings deposited by plasma spraying, on a martensitic stainless steel substrate consists in measuring the electrochemical potential of the coating, respectively that of the substrate, immersed in a NaCl solution as corrosive agent. The mathematical processing of the obtained experimental results in Matlab allowed us to make some correlations between the electrochemical potential of the coating and the solution temperature is very well described by some curves having equations obtained by interpolation order 4.

  2. Influence of spraying powders on properties of cold-sprayed WC cermet coatings%粉末制备工艺对冷喷WC金属陶瓷涂层性能的影响

    Institute of Scientific and Technical Information of China (English)

    陈枭; 王洪涛; 纪岗昌; 白小波; 董增祥; 王芳

    2013-01-01

    采用包覆、机械混合与团聚烧结工艺制备了多尺度WC-17Ni和ZYT10001A(WC-17% Co),WCTN(WC-17% Co)金属陶瓷粉末.用3种粉末冷喷涂沉积涂层,运用扫描电镜分析了涂层的组织结构、X射线衍射表征粉末与涂层的物相结构,用压入法测定了涂层的显微硬度、弹性模量和断裂韧性.研究结果表明,3种粉末沉积的涂层均具呈现致密的组织结构,涂层中的相结构没有发生变化.3种涂层的显微硬度、弹性模量和断裂韧性分别在(650.8±40.4)~ (1350.0±115) HV0.3、(182.6±66.6) ~(309.9±52.9)GPa和(13.12±4.44)~ (24±1)MPa·m1/2之间变化,其中以ZYT10001A(WC-17% Co)涂层的硬度值最大及断裂韧性值最小.%WC-17Ni, ZYT10001A ( WC-17% Co) and WCTN ( WC-17% Co) powders fabricated by cladding, mechanical mixing, agglomerate-sintering method respectively were deposited on stainless steel substrate to obtain WC cermet coatings by cold spraying. Microstructure of the coatings was studied by scanning electron microscopy, phase composnent was investigated by means of X-ray diffraction, and the microhardness, elastic modulus and fracture toughness were measured by indentation method. The results show that the coatings depsited by using three kinds of powders exhibited dense microstructure. The phases of the feedstocks remained unchanged in the coatings. The microhardness, elastic modulus and fracture toughness of the coatings varied from (650.8±40.4) to (1350. 0 ± 115) HV0.3, (182. 6 ±66. 6) to (309. 9 ±52. 9) GPa and (13. 12+4.44) to (24±1) MPa-m1/2, respectively, and ZYT10001A( WC-17% Co) coating had the highest value of microhardness and the lowest value of fracture toughness in the three coatings.

  3. Estudio por emisión acústica del comportamiento a flexión de recubrimientos WC-Co obtenidos por plasma atmosférico

    Directory of Open Access Journals (Sweden)

    Segovia, F.

    2007-12-01

    Full Text Available Plasma sprayed cermet coatings WC-Co are used in a wide range of industrial applications, mainly due to their wear resistance even in corrosive environments. The objective of this work is to analyze mechanical response of hard metal coatings by means of three- and four-points bend tests applying acoustic emission technique to determine failure critical strength. It has been observed the effect of supported charge level in structural damage by means of optical microscopy and scanning electron microscopy. Acoustic emission has allowed us to relate damage level to stresses level and then to understand coatings failure mechanism.

    Los recubrimientos de cermet WC-Co proyectados por plasma se utilizan en un amplio rango de aplicaciones industriales, principalmente por su resistencia al desgaste, incluso en medio corrosivo. El objetivo de este trabajo es analizar la respuesta mecánica de los recubrimientos de metal duro mediante ensayos de flexión a 3 y 4 puntos aplicando el método de emisión acústica para determinar las tensiones críticas de fallo. Se ha observado el efecto del nivel de carga soportado en el dañado estructural mediante microscopia óptica y electrónica de barrido. La emisión acústica ha permitido relacionar el grado de dañado con el nivel de tensiones y, así, entender el mecanismo de fallo de los recubrimientos.

  4. Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part I: Dry Sliding

    Directory of Open Access Journals (Sweden)

    D. Kekes

    2014-12-01

    Full Text Available The influence of the cermet fraction in cermet/ metal composite coatings developed by High-Velocity Oxyfuel Flame (HVOF spraying on their tribological behaviour was studied. Five series of coatings, each one containing different proportion of cermet-metal components, prepared by premixing commercially available feedstocks of NiCrFeBSiC metallic and WC-Co/Cr cermet powders were deposited on AISI 304 stainless steel substrate. The microstructure of as-sprayed coatings was characterized by partial decomposition of the WC particles, lamellar morphology and micro-porosity among the solidified splats. Tribological behavior was studied under sliding friction conditions using a Si3N4 ball as counterbody and the friction coefficient and volume loss were determined as a function of the cermet fraction. Microscopic examinations of the wear tracks and relevant cross sections identified the wear mechanisms involved. Coatings containing only the metallic phase were worn out through a combination of ploughing, micro-cracking and splat exfoliation, whilst those containing only the cermet phase primarily by micro-cracking at the individual splat scale. The wear mechanisms of the composite coatings were strongly affected by their randomly stratified structure. In-depth cracks almost perpendicular to the coating/ substrate interface occurring at the wear track boundaries resulted in cermet trans-splat fracture.

  5. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Directory of Open Access Journals (Sweden)

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  6. Effects of coating thickness and interfacial roughness on cracking and delamination strength of WC-Co coating measured by ring compression test

    Science.gov (United States)

    Kato, Masahiko; Nazul, Mahmoud; Itti, Takeshi; Akebono, Hiroyuki; Sugeta, Atsushi; Mitani, Eiji

    2014-08-01

    The effects of coating thickness and interfacial roughness on the interfacial fracture toughness of tungsten carbide-cobalt (WC-Co) coatings were evaluated using a ring compression test. WC-Co powder was sprayed on steel (JIS:SS400) rings by a high-velocity air- fuel method in coatings with various thicknesses and values of interfacial roughness. The ring compression test was carried out, and the cracking and delamination behavior of the coatings was observed using charge-coupled-device cameras. The results showed that cracking perpendicular to the loading direction occurred in the coatings during the ring compression test, and the cracking strength obtained from the ring compression test decreased slightly with increasing coating thickness, but was independent of the interfacial roughness. Upon further increase of the compression load, the coatings delaminated from the substrate. The interfacial fracture toughness calculated from the delamination of the coatings during the ring compression test decreased with increasing coating thickness and increased with increasing interfacial roughness.

  7. Coating Characters and Interface Behavior between TA2 and Zr/WC Coating Produced by Electro-spark Deposition%TA2表面电火花沉积Zr/WC复合涂层特性及界面行为研究

    Institute of Scientific and Technical Information of China (English)

    吴公一; 张占领; 孙凯伟; 于华; 邱然锋; 石红信; 张柯柯

    2016-01-01

    Objective To study the Zr/WC coating character and behavior on the surface of TA2 by electro-spark deposition.Methods The microstructure, the chemical composition distribution, the residual stress, the micro-hardness distribution and the relative wear resistance were received by canning electron micro-scopy ( SEM) , energy dispersion spectrum ( EDX) , X-ray stress analyser, hardness meter and wear tester. Results The deposited layer was continuous and uniform. The thickness was about 50μm to 80 μm, the coating surface was not flat, there were a lot of small pits and adhesion. The coating section had a small amount of porosity and crack. Mutual diffusion of main elements happened between coating surface and substrate. The obtained coating was a composite coating by metallurgical reaction between Ti, Zr, and WC. Residual stresses existed in the coating and the residual stress of the property can be controlled by changing the technological parameters. The micro-hardness of the coating surface was about 4 times as that of the substrate, the wear quality of Zr/WC composite coating was much less than that of TA2,εw=4. 1, the relative wear resistance of the deposited layer was increased by 3. 1 times, the wear resistance improved significantly. Conclusion The performance of the substrate can be improved by TA2 and Zr/WC coating.%目的 通过在TA2表面进行电火花沉积改变其表面性能. 方法 采用电火花沉积技术,在基体TA2表面制备Zr/WC复合涂层,然后分别用扫描电镜( SEM)、能谱分析仪( EDX)、X射线应力分析仪、显微硬度计和摩擦磨损试验机分析涂层的微观组织、化学成分分布、残余应力、显微硬度分布以及涂层的耐磨性. 结果 复合涂层连续、均匀,厚度约为50~80 μm;涂层表面不平整,存在很多小坑和粘连,涂层内部有少量气孔和裂纹;复合涂层与基体的主要元素Ti、Zr、W之间发生相互扩散,并发生冶金反应;经过电火花沉积后TA2表面

  8. Effect of Mo{sub 2}C/(Mo{sub 2}C + WC) weight ratio on the microstructure and mechanical properties of Ti(C,N)-based cermet tool materials

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Qingzhong; Zhao, Jun, E-mail: zhaojun@sdu.edu.cn; Ai, Xing; Qin, Wenzhen; Wang, Dawei; Huang, Weimin

    2015-11-15

    To optimize the Mo{sub 2}C content in Ti(C,N)-based cermet tool materials used for cutting the high-strength steel of 42CrMo (AISI 4140/4142 steel), the cermets with different Mo{sub 2}C/(Mo{sub 2}C + WC) weight ratios were prepared. And the microstructure and mechanical properties of cermets were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD) and measurements of transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K{sub IC}). The results indicate that the Mo{sub 2}C/(Mo{sub 2}C + WC) ratios have great influences on the microstructure features and mechanical properties of Ti(C,N)-based cermets. When the Mo{sub 2}C/(Mo{sub 2}C + WC) ratio increases, the Ti(C,N) grains become finer with smaller black cores surrounded by thinner rims, and the structure of cermets tends to be more compact with smaller binder mean free path. Owing to the medium grains and moderate rims, the cermets with a Mo{sub 2}C/(Mo{sub 2}C + WC) ratio of 0.4 exhibit better mechanical properties, and can be chosen as the tool material for machining 42CrMo steel due to the lower Mo content. - Highlights: • Mo{sub 2}C/(Mo{sub 2}C + WC) ratios affect microstructure and mechanical properties of cermets. • Grains become fine and structure of cermets tends to be compact with raised Mo{sub 2}C. • The cermets with a Mo{sub 2}C/(Mo{sub 2}C + WC) ratio of 0.4 can be used to machine 42CrMo steel.

  9. Optimal cut points of waist circumference (WC) and visceral fat area (VFA) predicting for metabolic syndrome (MetS) in elderly population in the Korean Longitudinal Study on Health and Aging (KLoSHA).

    Science.gov (United States)

    Lim, Soo; Kim, Jung Hee; Yoon, Ji Won; Kang, Seon Mee; Choi, Sung Hee; Park, Young Joo; Kim, Ki Woong; Cho, Nam Han; Shin, Hayley; Park, Kyong Soo; Jang, Hak Chul

    2012-01-01

    Optimal cut points of central obesity identifying subjects at risk for MetS were proposed ethnic-specifically, but have not been established yet. Of particular interest are the values for elderly persons, which have not been identified previously. We investigated the appropriate cut points of WC and VFA for elderly in a community-based cohort in Korea. We recruited 294 men and 313 women aged 65 or over who participated in the KLoSHA. A receiver operating characteristic (ROC) curve analysis was used to estimate the optimal cut points of WC and VFA indicative of MetS. The optimal cut points for predicting MetS were 87 cm for WC, 140 cm(2) for VFA in men, and 85 cm for WC, 100 cm(2) for VFA in women with the Youden index. Similar cut points were obtained with the closest-to-(0, 1) criterion except for VFA in men, which was 122 cm(2). When adjusted for age, exercise, smoking, and alcohol consumption, men with ≥122 cm(2) and women with ≥100 cm(2) of VFA had a higher risk of MetS than subjects with lower values. The cut points of VFA and WC at risk for MetS were higher in men than women. In this community-based elderly cohort, the optimal cut points of WC at risk for MetS were lower than the Western criteria. Compared with the cut points in middle-aged Koreans, the cut points for elderly were lower in men and similar in women.

  10. Technological Aspects of Forming the Surface Microrelief of Low-Wear Coatings after Electro-Diamond Grinding

    Science.gov (United States)

    Burov, V. G.; Yanpolskiy, V. V.; Rakhimyanov, K. Kh

    2016-04-01

    The results of electro-diamond grinding of coatings based on the WC25 powder material are presented in the paper. It is shown that after electro-diamond grinding of the WC25 coating, an obtained magnitude (Ra=2.02µm) of surface roughness doesn’t meet the qualifying standards to parts surface working in wear-out conditions. The forming of the obtained microrelief is probably connected to the features of electrochemical dissolution of the WC25 coating material in the electrolyte being used. Based on the polarization studies, it is revealed that the electrochemical dissolution character of the indicated coating in the water solution of 10%NaNO3 is determined by the dissolution character of cobalt (Co) component. The intensive cobalt (Co) dissolution during the electro-diamond grinding of the WC25 coating leads to the tungsten carbide chipping by the grinding disk particles that increases the roughness. One of the way to improve the surface quality of low-wear coatings after electro-diamond grinding is an introduction of an additional step in a technological process, carrying out with the switched off source of technological current. For realization of the process according to this scheme a technological dimension chain is made which takes into consideration the dissolution value of the most active coating composition element while the calculating of the operating dimensions of a detail.

  11. Prospects of Nanodispersive Powder Applications in Surface Engineering Technologies

    Science.gov (United States)

    Levashov, E. A.; Kudryashov, A. E.; Vakaev, P. V.

    General potentials of UDD (ultra dispersive diamond), NbC, WC, W, WC-Co, ZrO2, Al2O3, Si3N4, Co, nanosized powders in determining structure and properties of composite electrodes and coatings deposited by electrospark alloying (ESA) and thermoreactive electrospark surface strengthening (TRESS) techniques were considered. It was shown that an addition of refractory compound nanosized powder to the electrode material positively effects microstructure and tribological characteristic of ESA-coatings. Nanoparticles incorporated in the coating on grains boundaries serve as a lubricant for friction pairs. Wear resistant W-C-Co coatings with a friction coefficient below 0.15 were deposited by TRESS using nanopowders of Co and W. Nano- or microstructural coatings on the base of cemented carbides can be formed, depending on pulse discharge energy and frequency. Examples of beneficial industrial application of the coatings strengthened by nanosized particles were presented.

  12. Phenolic Polyketides from the Co-Cultivation of Marine-Derived Penicillium sp. WC-29-5 and Streptomyces fradiae 007

    Directory of Open Access Journals (Sweden)

    Yi Wang

    2014-04-01

    Full Text Available Penicillium sp. WC-29-5 was co-cultured with Streptomyces fradiae 007 to produce five natural products (1–3, 4a and 4b that were isolated and characterized by spectroscopic analysis. Interestingly, these compounds were found to be different from those produced in discrete fungal and bacterial controls. Among these compounds, the absolute configurations of compounds 4a and 4b were determined for the first time by X-ray single crystal diffraction experiments and electronic circular dichroism (ECD calculations. An evaluation of the cytotoxic activities of these compounds revealed that 4b was moderately cytotoxic towards HL-60 and H1975 tumor cells with IC50 values of 3.73 and 5.73 µM, respectively, whereas compound 4a was only moderately cytotoxic towards H1975 cells with an IC50 value of 3.97 µM.

  13. Phenolic polyketides from the co-cultivation of marine-derived Penicillium sp. WC-29-5 and Streptomyces fradiae 007.

    Science.gov (United States)

    Wang, Yi; Wang, Liping; Zhuang, Yibin; Kong, Fandong; Zhang, Cuixian; Zhu, Weiming

    2014-04-04

    Penicillium sp. WC-29-5 was co-cultured with Streptomyces fradiae 007 to produce five natural products (1-3, 4a and 4b) that were isolated and characterized by spectroscopic analysis. Interestingly, these compounds were found to be different from those produced in discrete fungal and bacterial controls. Among these compounds, the absolute configurations of compounds 4a and 4b were determined for the first time by X-ray single crystal diffraction experiments and electronic circular dichroism (ECD) calculations. An evaluation of the cytotoxic activities of these compounds revealed that 4b was moderately cytotoxic towards HL-60 and H1975 tumor cells with IC₅₀ values of 3.73 and 5.73 µM, respectively, whereas compound 4a was only moderately cytotoxic towards H1975 cells with an IC₅₀ value of 3.97 µM.

  14. Escape of carbon element in surface ablation of cobalt cemented tungsten carbide with pulsed UV laser

    Science.gov (United States)

    Li, Tiejun; Lou, Qihong; Dong, Jingxing; Wei, Yunrong; Liu, Jingru

    2001-03-01

    Surface ablation of cobalt cemented tungsten carbide hardmetal has been carried out in this work using a 308 nm, 30 ns XeCl excimer laser. The surface phase transformation on different pulse number of laser shots has been investigated by means of XRD and microphotography as well as AES at laser fluence of 2.5 J/cm 2. The experimental results showed that the phase structure of irradiated area has partly transformed from original WC to β-WC 1- x, then to α-W 2C and CW 3, and finally to W crystal. It is suggested that the formation of non-stoichiometric tungsten carbide should result from the escaping of carbon element due to accumulated heating of surface by pulsed laser irradiation.

  15. 钛合金表面电火花沉积WC涂层的研究%WC Coating Deposited on the Surface of Titanium Alloy by Electrospark Process

    Institute of Scientific and Technical Information of China (English)

    朱健; 张全忠; 张立文; 王德新; 王伟; 陈文华; 刘丹

    2005-01-01

    以WC为电极,采用不同的电火花强化工艺,在钛合金表面制备了强化涂层.为了比较不同工艺条件下获得涂层的组织结构,确定最佳的电火花沉积工艺,通过金相、SEM、EDS等试验方法对涂层的微观组织结构进行了研究.结果表明,仅改变电火花沉积参数对获得性能优良的沉积涂层效果不明显,当复合超声加工,并且达到一定频率范围时,可以明显改善涂层质量.所获涂层是由基体中Ti元素与WC电极发生反应生成的反应涂层,涂层的主要成分是TiC、W和W2C.

  16. Cr-RE共掺杂WC-Co合金烧结体表面RE2S3和RE2O2S相的原位形成%In situ formation of RE2S3 and RE2O2S phases on sinter skin of Cr-mischmetal co-doped WC-Co alloy

    Institute of Scientific and Technical Information of China (English)

    张立; 冯于平; 陈述; 吴厚平

    2014-01-01

    采用扫描电镜、能谱仪以及 X 射线衍射仪对具有 WC+β(β为钴基粘结相)两相结构的 WC-11Co-0.71Cr3C2-0.06RE (RE为含La、Ce、Pr、Nd 的混合稀土)硬质合金烧结体表面进行观察与分析。结果表明,在烧结过程中合金中的La、Ce、Pr、Nd通过定向迁移与烧结炉内气氛中的S、O等杂质元素结合,在合金烧结体表面形成RE2S3(主)和RE2O2S(少量)弥散相。从合金中Cr3C2的热力学稳定性、Cr在Co中的溶解度特性以及稀土原子激发等3个方面,对稀土迁移活性的激发机制和稀土原子的定向迁移机制进行分析与讨论。%The as-sintered sinter skin of WC-11Co-0.71Cr3C2-0.06RE cemented carbide with WC+βmicrostructure was analyzed by scanning electron microscope, energy dispersive X-ray spectroscope and X-ray diffractometer. RE represents La-, Ce-, Pr- and Nd-containing mischmetal, andβis cobalt-based binder phase. It was discovered that La, Ce, Pr and Nd migrated directionally from the alloy to the sinter skin to combine with the impurity elements S and O from the sintering atmosphere during the sintering process. As a result, main dispersed phase RE2S3 and minor RE2O2S were formed in situ on the sinter skin. The mechanisms for the stimulation of the migration activity and the directional migration of RE atoms were discussed in terms of the thermodynamics stability of Cr3C2, solubility characteristic of Cr in Co and the polarization or ionization of RE atoms.

  17. Comparison of WCl{sub 6}-CH{sub 4}-H{sub 2} and WF{sub 6}-CH{sub 4}-H{sub 2} systems for growth of WC coatings

    Energy Technology Data Exchange (ETDEWEB)

    Fitzsimmons, M. [Boston Univ., MA (United States). Coll. of Engineering; Sarin, V.K. [Boston Univ., MA (United States). Coll. of Engineering

    1995-11-01

    Thermodynamic equilibrium calculations were performed using SOLGASMIX-PV at varying partial pressures of WCl{sub 6}-CH{sub 4}-H{sub 2} and WF{sub 6}-CH{sub 4}-H{sub 2}. Chemical vapour deposition (CVD) phase diagrams, which display equilibrium condensed phases, were then constructed from the results of these calculations. These results indicated that for the WF{sub 6} and WCl{sub 6} systems the phase transformation from W to WC occurs at a lower partial pressure of CH{sub 4} with decreasing total pressure. However, the partial pressure of CH{sub 4} needed to produce WC is lower for WF{sub 6} than WCl{sub 6}. Information from these CVD phase diagrams was used to determine process parameters for the deposition of monolithic hexagonal WC. It was observed that coatings grown at low temperatures contained phases other than those predicted in the CVD phase diagrams. Experimental results on the development of WC coatings based on CVD phase diagrams have been presented and discussed. (orig.)

  18. Surface softening in metal-ceramic sliding contacts: an experimental and numerical investigation.

    Science.gov (United States)

    Stoyanov, Pantcho; Merz, Rolf; Romero, Pedro A; Wählisch, Felix C; Abad, Oscar Torrents; Gralla, Robert; Stemmer, Priska; Kopnarski, Michael; Moseler, Michael; Bennewitz, Roland; Dienwiebel, Martin

    2015-02-24

    This study investigates the tribolayer properties at the interface of ceramic/metal (i.e., WC/W) sliding contacts using various experimental approaches and classical atomistic simulations. Experimentally, nanoindentation and micropillar compression tests, as well as adhesion mapping by means of atomic force microscopy, are used to evaluate the strength of tungsten-carbon tribolayers. To capture the influence of environmental conditions, a detailed chemical and structural analysis is performed on the worn surfaces by means of XPS mapping and depth profiling along with transmission electron microscopy of the debris particles. Experimentally, the results indicate a decrease in hardness and modulus of the worn surface compared to the unworn one. Atomistic simulations of nanoindentation on deformed and undeformed specimens are used to probe the strength of the WC tribolayer and despite the fact that the simulations do not include oxygen, the simulations correlate well with the experiments on deformed and undeformed surfaces, where the difference in behavior is attributed to the bonding and structural differences of amorphous and crystalline W-C. Adhesion mapping indicates a decrease in surface adhesion, which based on chemical analysis is attributed to surface passivation.

  19. Study on performance of HVOF WC composite coating with lubrication phase%含润滑相的超音速喷涂WC复合涂层性能研究

    Institute of Scientific and Technical Information of China (English)

    王志平; 路鹏程

    2013-01-01

    By adding MoS2 in WC-10Co-4Cr matrix,the WC-10Co-4Cr/MoS2 matrix self-lubricating composite coating are prepared by HVOF.The microstructure and material phases of coatings adding different content of MoS2 are analysed comparatively with SEM and XRD.Focusing on the abrasive wear experiments,the mechanism of MoS2 on the tribological properties of HVOF WC coating and its microhardness are studied and tested respectively.The results show that a small part of the added MoS2 transforms into a new state and the rest of it enters into the WC coating gap,then the coatings microhardness is slightly lower.The abrasive wear mass loss and wear resistance of the coating containing MoS2 are effectively reduced and improved respectively under the same experimental conditions.WC-10Co-4Cr/MoS2 composite coating has a good performance of self-lubricating,and the grain friction and wear properties of WC-10Co-4Cr/15wt.% MoS2 matrix self-lubricating composite coating become the best.%采用超音速火焰喷涂方法,以传统粉末WC-10Co-4Cr为基体,添加MoS2制备WC-10Co-4Cr/MoS2自润滑复合涂层;利用SEM和XRD对比分析了添加不同含量MoS2的涂层微观组织结构和物相;重点进行了磨粒磨损实验,研究MoS2对超音速喷涂WC涂层摩擦学特性的影响机理;测试了其显微硬度.结果表明:引入的MoS2少部分转化成新态,其余则进入WC涂层空隙中,其显微硬度与未添加MoS2涂层相比略有降低;相同试验条件下,含MoS2涂层有效地降低了磨粒磨损质量损失,提高了涂层的耐磨性;WC-10Co-4Cr/MoS2复合涂层具有很好的自润滑性,MoS2质量百分含量为15%时WC-10Co-4Cr/MoS2复合涂层的摩粒磨损性能最佳.

  20. Experimental Research on HVOF Sprayed WC-Co Coating at Super High Speed Grinding%超音速火焰喷涂WC-Co涂层超高速磨削试验研究

    Institute of Scientific and Technical Information of China (English)

    郭力; 易军; 盛晓敏

    2012-01-01

    为了解决超音速火焰喷涂WC涂层硬度高难以加工的问题,进行了超音速火焰喷涂WC涂层的超高速磨削试验,测量了不同磨削条件下的磨削力、表面粗糙度,观察了不同磨削条件下工件的表面微观形貌.结果表明,随着砂轮线速度的大幅度提高,即在高速超高速磨削条件下,涂层的磨削力、表面粗糙度都能得到明显的降低;同时涂层材料的去除方式更多的以塑性去除为主.总之在超高速磨削条件下,涂层工件的表面质量和磨削加工效率和砂轮的使用寿命都有明显提高.%In order to solve the problem that it is hard to process the HVOF tungsten carbide coatings, super high speed grinding experiments were carried out. The grinding forces and the surface roughness were measured, and the surface microstructure was observed under different grinding conditions. The results have shown that, with the substantial increase in wheel speeds, the grinding forces and surface roughness can be significantly reduced, Under the conditions of super high speed grinding, the plastic gives priority to the coating material removal way. In a word, under the conditions of super high speed grinding, the surface quality and the grinding efficiency and service life of the grinding wheel in coating workpiece grinding have been obviously improved.

  1. Adsorption of Cu phthalocyanine on Pt modified Ge(001): A scanning tunneling microscopy study

    NARCIS (Netherlands)

    Saedi, Amirmehdi; Berkelaar, Robin P.; Kumar, Avijit; Poelsema, Bene; Zandvliet, Harold J.W.

    2010-01-01

    The adsorption configurations of copper phthalocyanine (CuPc) molecules on platinum-modified Ge(001) have been studied using scanning tunneling microscopy. After deposition at room temperature and cooling down to 77 K the CuPc molecules are still dynamic. However, after annealing at 550±50 K, the ad

  2. Adsorption of Cu phthalocyanine on Pt modified Ge(001): A scanning tunneling microscopy study

    NARCIS (Netherlands)

    Saedi, A.; Berkelaar, Robin P.; Kumar, Avijit; Poelsema, Bene; Zandvliet, Henricus J.W.

    2010-01-01

    The adsorption configurations of copper phthalocyanine (CuPc) molecules on platinum-modified Ge(001) have been studied using scanning tunneling microscopy. After deposition at room temperature and cooling down to 77 K the CuPc molecules are still dynamic. However, after annealing at 550±50 K, the

  3. ELECTROOXIDATION OF METHANOL ON PT MODIFIED WITH ADATOMS (NI, CU, PB, CD

    Directory of Open Access Journals (Sweden)

    A.Khouchaf

    2015-05-01

    Full Text Available The electro oxidation of methanol has been studied in alkaline medium NaOH 0.1 M and acid medium H2SO4 0.5 M on a platinum electrode and a platinum modified by adatom adsorption (Ni, Cu, Pb, and Cd. The influence of different experimental variables (methanol concentration, and temperature is reported. Preliminary investigations by cyclic voltammetry showed that the catalytic activity of platinum is still too low to be considered as a practical catalyst. Underpotential deposition of lead, nickel, cadmium, or copper adatoms at platinum allowed increasing significantly the current densities.

  4. Adsorption of Cu phthalocyanine on Pt modified Ge(001): A scanning tunneling microscopy study

    NARCIS (Netherlands)

    Saedi, A.; Berkelaar, Robin P.; Kumar, Avijit; Poelsema, Bene; Zandvliet, Henricus J.W.

    2010-01-01

    The adsorption configurations of copper phthalocyanine (CuPc) molecules on platinum-modified Ge(001) have been studied using scanning tunneling microscopy. After deposition at room temperature and cooling down to 77 K the CuPc molecules are still dynamic. However, after annealing at 550±50 K, the ad

  5. Pt modified TiO{sub 2} nanotubes electrode: Preparation and electrocatalytic application for methanol oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Xing, Li; Jia, Jianbo; Wang, Yizhe; Zhang, Bailin; Dong, Shaojun [State Key Laboratory of Electroanalytical Chemistry, Changchun Institute of Applied Chemistry, Graduate School of the Chinese Academy of Sciences, Chinese Academy of Sciences, Changchun 130022 (China)

    2010-11-15

    Pt nanoparticles decorated TiO{sub 2} nanotubes (Pt/TiO{sub 2}NTs) modified electrode has been successfully synthesized by depositing Pt in TiO{sub 2}NTs, which were prepared by anodization of the Ti foil. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and electrochemical methods were adopted to characterize their structures and properties. The Pt/TiO{sub 2}NTs electrode shows excellent electrocatalytic activity toward methanol oxidation reaction (MOR) in alkaline electrolyte without UV irradiation. (author)

  6. Ablation Study of WC and PCD Composites Using 10 Picosecond and 1 Nanosecond Pulse Durations at Green and Infrared Wavelengths

    Science.gov (United States)

    Eberle, Gregory; Wegener, Konrad

    An ablation study is carried out to compare 10 picosecond and 1 nanosecond pulse durations as well as 532 nanometre and 1064 nanometre wavelengths at each corresponding pulse duration. All laser parameters are kept constant in order to understand the influence of pulse duration and wavelength independently. The materials processed according to the electronic band structure are a metal and an insulator/metal composite, i.e. tungsten carbide and polycrystalline diamond composite respectively. After laser processing said materials, the ablation rate and surface roughness are determined. Analysis into the ablation behaviour between the various laser parameters and the materials processed is given, with a particular emphasis on the graphitisation of diamond.

  7. Desempeño de insertos de WC recubiertos con nanomulticapas de [TiN/TiAlN]n en el mecanizado del acero endurecido AISI 4340

    Directory of Open Access Journals (Sweden)

    Luis Henry Moreno

    2011-01-01

    Full Text Available En el presente trabajo se muestran los resultados de la resistencia al desgaste de insertos de carburo de tungsteno (WC sin recubrir y recubiertos con multinanocapas de [TiN/TiAlN]n con un espesor total promedio del recubrimiento de 4 ¿m, así como de insertos recubiertos con monocapas comerciales de TiCN-Al2O3-TiN (TINAL. Se realizaron ensayos de vida útil, análisis de temperatura en la zona de corte, mediciones de rugosidad superfi cial sobre la pieza y sobre los insertos en la superfi cie de ataque, análisis de huella de contacto entre viruta-insertos y análisis de composición química (EDS. Los ensayos se realizaron sobre piezas de acero AISI 4340 utilizando régimen de corte de acabado y aplicando altas velocidades de corte (HSC. Los resultados de mecanizado de acero, para un recorrido de 8.000 metros con diferentes insertos de carburo de tungsteno (WC, sin recubrimiento y recubiertos presentaron valores de desgaste de 0,117 mm y 0,138 mm; en relación a los insertos recubiertos con 300 y 200 bicapas de TiN/TiAlN, respectivamente. De igual manera, los insertos recubiertos con TINAL exhibieron valores de desgaste de 0,174 mm. Además, los valores de temperatura en la zona de corte y para una velocidad de corte de 176,6 m/mim fueron de 522,6 oC para los recubrimientos con 300 bicapas, de 721,4 oC para aquellos con 200 bicapas, y de 1.327,6 oC para los insertos recubiertos con TINAL. La disminución de la temperatura en la zona de corte, relacionada con un menor coefi ciente de fricción y una menor fuerza de corte, contribuyeron al alargamiento de la vida útil de los insertos.

  8. Characterization investigations during mechanical alloying and sintering of Ni-W solid solution alloys dispersed with WC and Y{sub 2}O{sub 3} particles

    Energy Technology Data Exchange (ETDEWEB)

    Genc, Aziz, E-mail: agenc@itu.edu.t [Particulate Materials Laboratories, Department of Metallurgical and Materials Engineering, Istanbul Technical University, Maslak, 34469 Istanbul (Turkey); Luetfi Ovecoglu, M. [Particulate Materials Laboratories, Department of Metallurgical and Materials Engineering, Istanbul Technical University, Maslak, 34469 Istanbul (Turkey)

    2010-10-15

    Research highlights: {yields} Characterization investigations on the Ni-W solid solution alloys fabricated via mechanical alloying and the evolution of the properties of the powders with increasing MA durations. {yields} Reinforcement of the selected Ni-W powders with WC and Y{sub 2}O{sub 3} particles and further MA together for 12 h. {yields} There is no reported literature on the development and characterization of Ni-W solid solution alloys matrix composites fabricated via MA. {yields} Sintering of the developed composites and the characterization investigations of the sintered samples. {yields} Identification of new 'pomegranate-like' structures in the bulk of the samples. - Abstract: Blended elemental Ni-30 wt.% W powders were mechanically alloyed (MA'd) for 1 h, 3 h, 6 h, 12 h, 24 h, 36 h and 48 h in a Spex mixer/mill at room temperature in order to investigate the effects of MA duration on the solubility of W in Ni and the grain size, hardness and particle size. Microstructural and phase characterizations of the MA'd powders were carried out using X-ray diffractometer (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM). On the basis of achieved saturation on the solid solubility, hardness and particle size, the Ni-30 wt.% W powders MA'd for 48 h were chosen as the matrix which was reinforced with different amounts of WC and/or with 1 wt.% Y{sub 2}O{sub 3} particles. The reinforced powders were further MA'd for 12 h. The MA'd powders were sintered at 1300 {sup o}C for 1 h under Ar and H{sub 2} gas flowing conditions. Microstructural characterizations of the sintered samples were conducted via XRD and SEM. Sintered densities were measured by using the Archimedes' method. Vickers microhardness tests were performed on both MA'd powders and the sintered samples. Sliding wear experiments were done in order to investigate wear behaviors of the sintered samples.

  9. Estudio del comportamiento durante la sinterización de mezclas WC-Co finas, ultrafinas y nanocristalinas obtenidas por molienda de alta energía

    Directory of Open Access Journals (Sweden)

    Salvador, M. D.

    2008-10-01

    Full Text Available In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well as commercial nanopowders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and microstructurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM. The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 1800 HV.

    En este trabajo se ha estudiado el comportamiento, durante la sinterización, de mezclas WC-12Co finas, ultrafinas y nanométricas obtenidas por molienda de alta energía y de material nanométrico comercial, a fin de evaluar el efecto del tamaño de partícula y del proceso de obtención del polvo en la densificación, desarrollo microestructural y propiedades mecánicas del producto final. La consolidación de las mezclas se ha realizado mediante compactación uniaxial y sinterización en vacío y por compactación isostática en caliente. Los materiales sinterizados se han evaluado mediante medidas de densidad, dureza y tenacidad a fractura por indentación y se han caracterizado microestructuralmente mediante microscopía óptica y microscopía electrónica de barrido y de transmisión. Los resultados obtenidos ponen de manifiesto las mejoras en comportamiento resistente de los materiales obtenidos a partir polvos nanométricos, a

  10. Non-vacuum sintering process of WC/W2C reinforced Ni-based coating on steel

    Science.gov (United States)

    Lyu, Yezhe; Sun, Yufu; Yang, Yong

    2016-03-01

    Ni-based composite coatings containing varied contents of tungsten carbides on low carbon steel were fabricated. Effects of sintering temperature and tungsten carbides contents on the surface, interface, microstructure and wear resistance of the coatings were investigated using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Vickers microhardness tester, bulk hardness tester and pin-on-disc tribometer. The results indicated that with appropriate sintering temperature (1230 °C), smooth coating surfaces can be achieved. Favorable interfaces about 200 μm can be got that both the chemical composition and property of the interfacial region showed gradual transitions from the substrates to the coatings. Microstructure of the coatings consists of tungsten carbides and M7C3/M23C6 in the matrix. With excessive sintering temperature, tungsten carbides tend to dissolve. Ni-based coatings containing tungsten carbides showed much higher level of bulk hardness and wear resistance than ISO Fe360A and ASTM 1566 steels. With increasing contents of tungsten carbides from 25% to 40%, bulk hardness of Ni-based coatings gradually increased. Ni-based coating with 35% tungsten carbides performed the best wear resistance.

  11. Commercial Production Technique for Nanocrystalline Composite Powder of WC-Co%纳米晶复合碳化钨-钴粉末的工业化制备技术

    Institute of Scientific and Technical Information of China (English)

    吴伯麟; 邵刚勤; 段兴龙; 谢济仁; 魏明坤; 袁润章

    2000-01-01

    超细晶粒的WC-Co硬质合金具有高硬度、高强度的性能,纳米晶WC-Co复合粉末的合成是制备该合金的首要前提工作,中国正努力保持和强化"钨钴液相复合-喷雾干燥-流态化连续还原碳化技术"在国际的前沿优势。该技术将偏钨酸铵和水合硝酸钴以分子级水平混合,经喷雾干燥制备出CoWO4/WO3复合氧化物前驱体粉末,然后将前驱体粉末置于流态化反应炉中,在H2/CH4/CO2/N2气氛下经过连续的还原、碳化、调碳过程,得到无碳相的纳米晶WC-Co复合粉末。%Ultrafine grained WC-Co cermet has high hardness and highstrength. Preparing nanocrystalline WC-Co composite powder is one of the most important processes in the manufacture of the cermet. Currently Chinese researchers are leading the world in the area with their 'W/Co solution mixing-dry spraying-continuous fluidized reduction/carburization’technology. In this study, the precursor powder was prepared by mixing ammonium metatungstate and cobalt nitrate at the molecular level in distilled water and then spray-dried to form CoWO4/WO3 composite oxides. Through continuous reduction/carburization gas-solid reaction in a fluidized bed reactor in H2/CH4/CO2/N2, the precursor was converted to WC-Co nanocrystalline composite powder.

  12. The Influence of the Microstructure on the Switching Properties of Ag C, Ag-WC-C and Ag-W-C Contact Materials

    Directory of Open Access Journals (Sweden)

    Wójcik-Grzybek D.

    2013-12-01

    Full Text Available W pracy badano wpływ mikrostruktury kompozytów Ag-C oraz Ag-WC-C i Ag-W-C na ich właściwości łączeniowe. Do wytworzenia kompozytów stosowano dwa sposoby przygotowania mieszanin wyjściowych: klasyczne mieszanie proszków oraz mechaniczną syntezę (MA - mechanical allaying. Porównano odporność kompozytowych materiałów stykowych wykonanych różnymi technologiami na erozję łukową, rezystancje zestykową i odporność na sczepianie. Badania właściwości łączeniowych prowadzono w układach modelowych. Stwierdzono, że zastosowanie procesu MA do przygotowania mieszanin wyjściowych powoduje wzrost odporności na erozję badanych materiałów.

  13. A New Grid of Synthetic Spectra for the Analysis of [WC]-type Central Stars of Planetary Nebulae

    CERN Document Server

    Keller, Graziela R; Bianchi, Luciana; Maciel, Walter J; Bohlin, Ralph C; 10.1111/j.1365-2966.2011.19085.x

    2012-01-01

    We present a comprehensive grid of synthetic stellar-atmosphere spectra, suitable for the analysis of high resolution spectra of hydrogen-deficient post-Asymptotic Giant Branch (post-AGB) objects hotter than 50000 K, migrating along the constant luminosity branch of the Hertzsprung-Russell diagram (HRD). The grid was calculated with CMFGEN, a state-of-the-art stellar atmosphere code that properly treats the stellar winds, accounting for expanding atmospheres in non-LTE, line blanketing, soft X-rays, and wind clumping. We include many ionic species that have been previously neglected. Our uniform set of models fills a niche in an important parameter regime, i.e., high effective temperatures, high surface gravities, and a range of mass-loss values. The grid constitutes a general tool to facilitate determination of the stellar parameters and line identifications and to interpret morphological changes of the stellar spectrum as stars evolve through the central star of planetary nebula (CSPN) phase. We show the ef...

  14. 高功率半导体激光熔覆絮状WC-Ni基超硬复合材料%High Power Diode Laser Cladding Aggregate Tungsten Carbide-Ni Based Superhard Composites

    Institute of Scientific and Technical Information of China (English)

    杨胶溪; 王智勇; 左铁钏

    2009-01-01

    高功率半导体激光器(HPDL)是新型先进装备,且体积小、电光转换效率高,在材料制备和加工方面具有良好的发展前景.使用3 kW高功率半导体激光设备,采用同步送粉的方式,在304不锈钢基体上制备絮状WC-Ni基超硬复合材料,获得了与基体冶金结合且无气孔和裂纹等缺陷的熔覆层.使用扫描电子显微镜(SEM)、能谱仪(EDS)和X射线衍射(XRD)对激光熔覆层进行组织、成分及物相表征.研究结果表明,采用半导体激光进行熔覆可获得WC较高质量分数(60%)且稀释率很低的WC-Ni超硬复合材料.激光熔覆WC-Ni基超硬复合材料的组织主要是γ-Ni,WC,W_2C,Ni_3B,CrB_2等物相组成.激光熔覆层的硬度不均匀,其平均值为HV 1100,远高于基体硬度HV 350,过渡区处硬度呈很窄的梯度分布.

  15. Ni基复合WC粉末钎涂层组织及性能研究%Study on Microstructure and Mechanical Properties of WC/nickel-base Powders Composite Coating

    Institute of Scientific and Technical Information of China (English)

    侯立宁; 石荟琦; 时海芳

    2012-01-01

    采用气体保护的方式进行低碳钢Ni-WC涂层钎涂工艺试验;选用Ni60为基体,添加不同含量的WC颗粒(WC含量为5%、15%、25%),基体为Q235,进行磨粒磨损试验、硬度测试、金相观察及扫描电镜观察.实验结果表明:添加WC颗粒的涂层中,随着WC含量的增多,合金涂层的硬度、耐磨性有明显的提升,但不呈线性关系;当WC含量达到Ni60合金质量的15%时,硬度和耐磨性都达到最高值;超过15%后,硬度和耐磨性都会下降.%The technology of Ni-WC coating solder coating on low-carbon steel by gas protection was studied. Taking Ni60 as the base of composite with different percentage of WC such as 5%, 15%, 25%, taking low-carbon steel (Q235) as base metal, abrasive wear test, hardness testing, metallographic observation and scanning electron microscopy observation were carried out to testify the quality of coating. The results show that: WC particles added in the coating can increase alloy coating hardness and abrasion resistance significantly, but they are not a linear relationship; when WC in Ni60 alloy is 15% (mass fraction), hardness and wear resistance are the highest values. More than 15%, the hardness and wear resistance decline.

  16. Corrosion resistance appraisal of TiN, TiCN and TiAlN coatings deposited by CAE-PVD method on WC-Co cutting tools exposed to artificial sea water

    Science.gov (United States)

    Matei, A. A.; Pencea, I.; Branzei, M.; Trancă, D. E.; Ţepeş, G.; Sfăt, C. E.; Ciovica (Coman), E.; Gherghilescu, A. I.; Stanciu, G. A.

    2015-12-01

    A new advanced sintered composite cutting tool has been developed based on tungsten carbide matrix ligated with cobalt (WC-Co) additivated with tantalum carbide (TaC), titanium carbide (TiC) and niobium carbide (NbC) as grain growth inhibitors. Titanium nitride (TiN), titanium carbonitride (TiCN) and titanium aluminium nitride (TiAlN) coatings were deposited on these tools by CAE-PVD technique to find out the best solution to improve the corrosion resistance of this tool in marine environment. The electrochemical behaviours of the specimens in 3.5% NaCl water solution were estimated by potentiodynamic polarization measurements i.e. the open circuit potential (Eoc), corrosion potential (Ecorr) and corrosion current density (icorr). Wide angle X-ray diffraction (WAXD), optical microscopy (OM) and atomic force microscopy (AFM) investigations have been carried on tested and untested specimens to substantiate the corrosion resistance of the tested specimens. Based on the open circuit potential (Eoc) and corrosion potential (Ecorr) results, the tested specimens were ranked as TiN, TiAlN, TiCN and WC-Co while on corrosion current density (icorr) and protective efficiency (P) values they have been ranked as TiN, TiAlN, WC-Co and TiCN. The WAXD, MO and AFM results unambiguously show that the corrosion resistance depends on the nature and morphology of the coating.

  17. SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel joints prepared by dynamic diffusion bonding: Microelectrochemical studies in 0.6 M NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Andreatta, Francesco, E-mail: francesco.andreatta@uniud.i [Dipartimento di Scienze e Tecnologie Chimiche, Universita Degli Studi di Udine, Via del Cotonificio 108, 33100 Udine (Italy); Matesanz, Laura [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid (Spain); Akita, Adriano H. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil); Paussa, Luca; Fedrizzi, Lorenzo [Dipartimento di Scienze e Tecnologie Chimiche, Universita Degli Studi di Udine, Via del Cotonificio 108, 33100 Udine (Italy); Fugivara, Cecilio S. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil); Gomez de Salazar, Jose M. [Departamento de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid (Spain); Benedetti, Assis V. [UNESP, Instituto de Quimica, CP 355, 14800-900 Araraquara, SP (Brazil)

    2009-12-30

    Corrosion of SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel interfaces was investigated in 0.6 M NaCl solution using an electrochemical microcell, which enables local electrochemical characterization at the micrometer scale. Two pieces of steel, one with a WC-Co coating covered with Ni (12 mum) and Cu (5 mum) layers, and the other with a Ni (15 mum) layer, were welded by dynamic diffusion bonding. A WC-Co coating was applied to the steel by the high velocity oxygen-fuel process, and Ni-Cu and Ni layers by electroplating. Polarization curves were recorded using an electrochemical microcell. Different regions of welded samples were investigated, including steel, cermet coating, and steel/cermet and steel/Ni-Cu-Ni/cermet interfaces. Optical and electronic microscopes were employed to study the corroded regions. Potentiodynamic polarization curves obtained using the microcell revealed that the base metal was more susceptible to corrosion than the cermet. In addition, cermet steel/cermet and steel/Ni-Cu-Ni/cermet joints exhibited different breakdown potentials. Steel was strongly corroded in the regions adjacent to the interfaces, while the cermet was less corroded. Iron oxides/hydroxides and chloride salts were the main corrosion products of steel. After removal of the superficial layer of corrosion products, iron oxides were mainly observed. Chloride ions were detected mainly on a copper-enriched layer placed between two Ni-enriched layers.

  18. 碳化钨和Vulcan XC-72炭混合载Ir催化剂对氨氧化的电催化性能%Electrocatalytic Performance of Ir Catalyst Supported on Mixture of WC and Vulcan XC-72 Carbon for Ammonia Oxidation

    Institute of Scientific and Technical Information of China (English)

    郁明珠; 李林儒; 陆天虹; 陈赵扬; 马淳安; 杜江燕

    2013-01-01

    以碳化钨(WC)和Vulcan XC-72炭黑(XC)为载体制备了XC载Ir(Ir/XC)和WC/XC载Ir(Ir-WC/XC)催化剂,在用X射线能量色散谱、X射线衍射谱对催化剂表征的基础上,用电化学方法研究了2种载体Ir催化剂对氨氧化的电催化性能,发现氨在Ir-WC/XC催化剂电极上的氧化峰峰电流密度比在Ir/XC催化剂电极上大31.26%,而且电催化稳定性明显好于Ir/XC催化剂.

  19. Laser treatment of a neodymium magnet and analysis of surface characteristics

    Science.gov (United States)

    Yilbas, B. S.; Ali, H.; Rizwan, M.; Kassas, M.

    2016-08-01

    Laser treatment of neodymium magnet (Nd2Fe14B) surface is carried out under the high pressure nitrogen assisting gas. A thin carbon film containing 12% WC carbide particles with 400 nm sizes are formed at the surface prior to the laser treatment process. Morphological and metallurgical changes in the laser treated layer are examined using the analytical tools. The corrosion resistance of the laser treated surface is analyzed incorporating the potentiodynamic tests carried out in 0.05 M NaCl+0.1 M H2SO4 solution. The friction coefficient of the laser treated surface is measured using the micro-scratch tester. The wetting characteristics of the treated surface are assessed incorporating the sessile water drop measurements. It is found that a dense layer consisting of fine size grains and WC particles is formed in the surface region of the laser treated layer. Corrosion resistance of the surface improves significantly after the laser treatment process. Friction coefficient of laser treated surface is lower than that of the as received surface. Laser treatment results in superhydrophobic characteristics at the substrate surface. The formation of hematite and grain size variation in the treated layer slightly lowers the magnetic strength of the laser treated workpiece.

  20. Aluminium surface treatment with ceramic phases using diode laser

    Science.gov (United States)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  1. DASH-type cryptochromes regulate fruiting body development and secondary metabolism differently than CmWC-1 in the fungus Cordyceps militaris.

    Science.gov (United States)

    Wang, Fen; Song, Xinhua; Dong, Xiaoming; Zhang, Jiaojiao; Dong, Caihong

    2017-06-01

    Cryptochromes (CRYs) belong to the photolyase/cryptochrome flavoprotein family, which is widely distributed in all kingdoms. A phylogenetic analysis indicated that three Cordyceps militaris proteins [i.e., cryptochrome DASH (CmCRY-DASH), (6-4) photolyase, and cyclobutane pyrimidine dimer (CPD) class I photolyase] belong to separate fungal photolyase/cryptochrome subfamilies. CmCRY-DASH consists of DNA photolyase and flavin adenine dinucleotide-binding domains, with RGG repeats in a C-terminal extension. Considerably, more carotenoids and cordycepin accumulated in the ΔCmcry-DASH strain than in the wild-type or ΔCmwc-1 strains, indicating an inhibitory role for CmCRY-DASH in these biosynthetic pathways. Fruiting body primordia could form in the ΔCmcry-DASH strain, but the fruiting bodies were unable to elongate normally, differently from the Cmwc-1 disruption strain, where primordium differentiation did not occur. Cmcry-DASH expression is induced by light in the wild-type strain, but not in the ΔCmwc-1 strain. CmCRY-DASH is also necessary for the expression of Cmwc-1, implying that Cmcry-DASH and Cmwc-1 exhibit interdependent expression. The Cmvvd expression levels in the wild-type and ΔCmcry-DASH strains increased considerably following irradiation, while Cmvvd expression in the ΔCmwc-1 strain was not induced by light. It is speculated that the photo adaptation may be faster in the Cmcry-DASH mutant based on Cmvvd transcript dynamics. These results provide new insights into the biological functions of fungal DASH CRYs. Furthermore, the DASH CRYs may regulate fruiting body development and secondary metabolism differently than WC-1.

  2. Structure, properties, and bonding of ZrTe (MnP type), a low-symmetry, high-temperature modification of ZrTe (WC type).

    Science.gov (United States)

    Orlygsson, G; Harbrecht, B

    2001-05-09

    ZrTe (MnP) was synthesized by high-temperature methods at 1570 K in Ta ampules. The structure of the telluride was determined by means of single-crystal X-ray diffraction to be orthorhombic, Pnma (No. 62), Z = 4, Pearson Symbol oP8, a = 739.15(15) pm, b = 377.23(8) pm, c = 694.34(14) pm. The orthorhombic MnP type structure is a distorted variant of the NiAs type structure with pronounced metal-metal zigzag chains. Zigzag chains are typical for phases with a d(2) metal atom electron configuration. According to extended Hückel calculations, the homonuclear interactions in the zigzag chains make up for 2/3 of the Zr-Zr interactions in ZrTe (MnP) and contribute decisively to the stability of the structure. The emergence of the distorted MnP type structure instead of the high-symmetry NiAs type ZrTe at high temperatures can be understood as the result of an optimization of homonuclear Zr-Zr interactions arising from states close to the Fermi level. The hexagonal WC type ZrTe transforms above 1438 +/- 5 K into ZrTe (MnP) (DeltaH = 8.3 +/- 1.0 kJ mol(-1)). The phase transition is reversible, although at room-temperature the reverse reaction is kinetically inhibited. Zr5Te4 and Zr5Te6 are the phases next to ZrTe. ZrTe (MnP) exhibits temperature-independent paramagnetic properties (chi(mol) = 0.14 x 10(-3) cm(3) mol(-1)), as typical for a metallic conductor. Resistivity measurements on ZrTe (MnP) imply metallic behavior.

  3. Piercing mandrel strengthening by surfacing with nickel aluminide-based alloy

    Science.gov (United States)

    Zorin, I. V.; Dubtsov, Yu N.; Sokolov, G. N.; Artem'ev, A. A.; Lysak, V. I.; Elsukov, S. N.

    2017-02-01

    Electrode composite wire (CW) was used for argon-arc surfacing of a thermal-resisting nickel aluminide-based alloy (Ni-Al-Cr-W-Mo-Ta system) on the butt-end surface of the non-water-cooled piercing mandrel. It was shown that multipassing surfacing forms a defect-free deposited metal based on the γ’-Ni3Al phase of various structural origins. Using high-temperature sclerometry and thermal fatigue testing methods, the metal deposited with CW containing ultrafine particle of 0.3-0.4 % wt. WC carbide features increased resistance to thermal and force effects at temperatures up to 1200 °C.

  4. Silica-templated synthesis of ordered mesoporous tungsten carbide/graphitic carbon composites with nanocrystalline walls and high surface areas via a temperature-programmed carburization route.

    Science.gov (United States)

    Wu, Zhangxiong; Yang, Yunxia; Gu, Dong; Li, Qiang; Feng, Dan; Chen, Zhenxia; Tu, Bo; Webley, Paul A; Zhao, Dongyuan

    2009-12-01

    Ordered mesostructured tungsten carbide and graphitic carbon composites (WC/C) with nanocrystalline walls are fabricated for the first time by a temperature-programmed carburization approach with phosphotungstic acid (PTA) as a precursor and mesoporous silica materials as hard templates. The mesostructure, crystal phase, and amount of deposited graphitic carbon can be conveniently tuned by controlling the silica template (SBA-15 or KIT-6), carburizing temperature (700-1000 degrees C), the PTA-loading amount, and the carburizing atmosphere (CH(4) or a CH(4)/H(2) mixture). A high level of deposited carbon is favorable for connecting and stabilizing the WC nanocrystallites to achieve high mesostructural regularity, as well as promoting the carburization reaction. Meanwhile, large pore sizes and high mesoporosity of the silica templates can promote WC-phase formation. These novel, ordered, mesoporous WC/C nanocomposites with high surface areas (74-169 m(2) g(-1)), large pore volumes (0.14-0.17 cm(3) g(-1)), narrow pore-size distributions (centered at about 3 nm), and very good oxidation resistance (up to 750 degrees C) have potential applications in fuel-cell catalysts and nanodevices.

  5. Modified surface morphology in surface ablation of cobalt-cemented tungsten carbide with pulsed UV laser radiation

    Science.gov (United States)

    Li, Tiejun; Lou, Qihong; Dong, Jingxing; Wei, Yunrong; Liu, Jingru

    2001-03-01

    Surface ablation of cobalt-cemented tungsten carbide hardmetal has been carried out in this work using a 308 nm, 20 ns XeCl excimer laser. The influence of ablation rate, surface roughness, surface micromorphology as well as surface phase structure on laser conditions including laser irradiance and pulse number have been investigated. The experimental results showed that the ablation rate and surface roughness were controlled by varying the number of pulses and laser irradiance. The microstructure and crystalline structure of irradiated surface layer varied greatly with different laser conditions. After 300 shots of laser irradiation at irradiance of 125 MW/cm 2, the surface micromorphology characterizing a uniform framework pattern of "hill-valleys". With the increment of laser shots at laser irradiance of 125 MW/cm 2, the microstructure of cemented tungsten carbide transformed from original polygon grains with the size of 3 μm to interlaced large and long grains after 300 shots of laser irradiation, and finally to gross grains with the size of 10 μm with clear grain boundaries after 700 shots. The crystalline structure of irradiated area has partly transformed from original WC to β-WC 1- x, then to α-W 2C and CW 3, and finally to W crystal. At proper laser irradiance and pulse number, cobalt binder has been selectively removed from the surface layer of hardmetal. It has been demonstrated that surface ablation with pulsed UV laser should be a feasible way to selectively remove cobalt binder from surface layer of cemented tungsten carbide hardmetal.

  6. Surface reconstruction of W2C(0001)

    Science.gov (United States)

    Aizawa, Takashi; Hishita, Shunichi; Tanaka, Takaho; Otani, Shigeki

    2011-08-01

    A single crystal surface of ditungsten carbide, W2C(0001) was investigated using low-energy (LEED) and high-energy electron diffraction, Auger electron spectroscopy, x-ray photoelectron spectroscopy (XPS), and high-resolution electron energy loss spectroscopy (HREELS). A new reconstruction, \\sqrt {13} \\times \\sqrt {13} {R}+/- 13.9^{\\circ } , was found as a clean surface structure after annealing the W2C at > 1900 K. The surface carbon content is shown as larger than that in the bulk. Our preliminary results showed that the same structure is realized also on WC(0001). The same surface periodicity is described for an Mo2C(0001) LEED pattern in the literature. This reconstruction phase is presumably common on the (0001) surface of hexagonal group-6 transition-metal carbides. In the off-specular HREELS, an atomic vibration of 44.8 meV (361 cm - 1) appeared within the gap energy region of the bulk phonon bands, which was assigned to a surface carbon vibration perpendicular to the surface. One possible explanation of the low vibrational frequency is very low adsorption height of the surface carbon atoms.

  7. Measurement of waist and hip circumference with a body surface scanner: feasibility, validity, reliability, and correlations with markers of the metabolic syndrome.

    Directory of Open Access Journals (Sweden)

    Lina Jaeschke

    Full Text Available Body surface scanners (BS, which visualize a 3D image of the human body, facilitate the computation of numerous body measures, including height, waist circumference (WC and hip circumference (HC. However, limited information is available regarding validity and reliability of these automated measurements (AM and their correlation with parameters of the Metabolic Syndrome (MetS compared to traditional manual measurements (MM.As part of a cross-sectional feasibility study, AM of WC, HC and height were assessed twice in 60 participants using a 3D BS (VitussmartXXL. Additionally, MM were taken by trained personnel according to WHO guidelines. Participants underwent an interview, bioelectrical impedance analysis, and blood pressure measurement. Blood samples were taken to determine HbA1c, HDL-cholesterol, triglycerides, and uric acid. Validity was assessed based on the agreement between AM and MM, using Bland-Altman-plots, correlation analysis, and paired t-tests. Reliability was assessed using intraclass correlation coefficients (ICC based on two repeated AM. Further, we calculated age-adjusted Pearson correlation for AM and MM with fat mass, systolic blood pressure, HbA1c, HDL-cholesterol, triglycerides, and uric acid.Body measures were higher in AM compared to MM but both measurements were strongly correlated (WC, men, difference = 1.5 cm, r = 0.97; women, d = 4.7 cm, r = 0.96; HC, men, d = 2.3 cm, r = 0.97; women, d = 3.0 cm; r = 0.98. Reliability was high for all AM (nearly all ICC>0.98. Correlations of WC, HC, and the waist-to-hip ratio (WHR with parameters of MetS were similar between AM and MM; for example the correlation of WC assessed by AM with HDL-cholesterol was r = 0.35 in men, and r = -0.48 in women, respectively whereas correlation of WC measured manually with HDL cholesterol was r = -0.41 in men, and r = -0.49 in women, respectively.Although AM of WC, HC, and WHR are higher when compared to MM based on WHO guidelines, our data

  8. Internal structure and physicochemical properties of corn starches as revealed by chemical surface gelatinization.

    Science.gov (United States)

    Kuakpetoon, Daris; Wang, Ya-Jane

    2007-11-05

    The organization of amylose and amylopectin within starch granules is still not well elucidated. This study investigates the radial distribution of amylose and amylopectin in different corn starches varying in amylose content (waxy corn starch (WC), common corn starch (CC), and 50% and 70% amylose corn starches (AMC)). Corn starches were surface gelatinized by 13 M LiCl at room temperature to different extents (approximately 10%, 20%, 30%, and 40%). The gelatinized surface starch and remaining granules were characterized for amylose content, amylopectin chain-length distribution, thermal properties, swelling power (SP), and water solubility index (WSI). Except for the outmost 10% layer, the amylose content in CC increased slightly with increasing surface removal. In contrast, amylose was more concentrated at the periphery than at the core for 50% and 70% AMC. The proportion of amylopectin A chains generally decreased while that of B1 chains generally increased with increasing surface removal for all corn starches. The gelatinization enthalpy usually decreased, except for 70% AMC, whereas the retrogradation enthalpy relatively remained unchanged for CC but increased for WC, 50% and 70% AMC with increasing surface removal. The SP and WSI increased with increasing surface removal for all corn starches, with WC showing a significant increase in SP after the removal of the outmost 10% layer. The results of this study indicated that there were similarities and differences in the distribution of amylose and amylopectin chains along the radial location of corn starch granules with varying amylose contents. More amylose-lipid complex and amylopectin long chains were present at the periphery than at the core for amylose-containing corn starches.

  9. Practical aspects of using Hertzian ring crack initiation to measure surface flaw densities in glasses: influence of humidity, friction and searched areas

    Science.gov (United States)

    Tandon, Rajan; Paliwal, Bhasker; Gibson, Cory

    2013-07-01

    Ring crack initiation loads on glass, using spherical Tungsten carbide (WC) and glass (G) indenters, are measured and analysed. Our measurements demonstrate that environmental humidity plays a key role in determining the load to fracture; experiments conducted without controlling this variable cannot be used to obtain material properties. The role of friction is explicitly considered for dissimilar (WC-G) elastic contacts. For this material pair, the stresses at fracture are well described by a boundary lubrication value of friction coefficient. The fracture loads are used in a fracture-mechanics formulation to calculate crack sizes on glass surfaces. The 'searched-area' concept for dissimilar contacts is described, and used to provide crack density values for these surfaces.

  10. Structure and Properties of Nickel-based Surfacing on Crust Breaker Deposited by Plasma Arc Welding%打壳锤头等离子堆焊镍基涂层组织和性能

    Institute of Scientific and Technical Information of China (English)

    张国栋; 李莉; 刘念; 曹红美; 毛艳

    2014-01-01

    Nickel-based alloy coatings are deposited on the surface of crust breaker made of Q235 steel through plasma arc welding with the nickel-based powders containing 50% WC, 40% WC and 30% WC+TiC, respectively. And the microstructure, chemical composition, micro-hardness, abrasive resistance and corrosion resistance are examined on the samples investigated by using optical microscope(OM), scanning electron microscope(SEM), Vickers hardness tester and friction and wear testing machine. The microstructures of the coatings are γ-Ni solid solution and hard dispersed compound particles, such as WC, (Ti, V) C, etc. The coatings with low dilution rate possess a better metallurgical bonding with the matrix metal, and better electrolytic corrosion resistance compared with the Q235 matrix. The Nickel-based alloy coating containing 30%WC+TiC has the highest wear resistance and hot corrosion resistance in comparison with the coatings containing 50%WC and 40%WC. Therefore, the Nickel-based alloy coating layer containing 30%WC+TiC has the optimum comprehensive properties and extensive application prospect.%采用等离子堆焊技术在打壳锤头基体Q235钢表面进行堆焊,堆焊材料选用分别含有50%WC、40%WC和30%WC+TiC的复合镍基粉末。借助金相显微镜、扫描电子显微镜、显微硬度仪、摩擦磨损试验仪等仪器对所得各堆焊层的显微组织、化学成分、显微硬度、耐磨性和耐蚀性进行分析。试验结果表明,三种合金堆焊层显微组织均为γ-Ni 固溶体和弥散分布的不同形态的硬质化合物相,如WC,(Ti,V)C等。三种合金堆焊层与基体界面处冶金结合良好,堆焊层稀释率低,且与基体Q235钢相比,耐电解腐蚀性显著提高。含有30%WC+TiC的镍基合金堆焊层与含有50%WC和40%WC的镍基合金堆焊层相比,具有更高的耐磨性和抗热腐蚀性。因而含有30%WC+TiC的镍基合金堆焊层综合性能最优,能够大幅度延长打壳锤头使

  11. Atomic and molecular adsorption on transition-metal carbide (111) surfaces from density-functional theory: a trend study of surface electronic factors

    DEFF Research Database (Denmark)

    Vojvodic, Aleksandra; Ruberto, C.; Lundqvist, Bengt

    2010-01-01

    This study explores atomic and molecular adsorption on a number of early transition-metal carbides (TMCs) in NaCl structure by means of density-functional theory calculations. The investigated substrates are the TM-terminated TMC(111) surfaces, of interest because of the presence of different types......, surface relaxations, Bader charges, and surface-localized densities of states (DOSs). Detailed comparisons between surface and bulk DOSs reveal the existence of transition-metal localized SRs (TMSRs) in the pseudogap and of several C-localized SRs (CSRs) in the upper valence band on all considered TMC(111......C, delta-MoC, TaC, and WC (in NaCl structure) and the adsorbates H, B, C, N, O, F, NH, NH2, and NH3. Trends in adsorption strength are explained in terms of surface electronic factors, by correlating the calculated adsorption-energy values with the calculated surface electronic structures. The results...

  12. Study on wear-ability of deep-shovel with NiWC coating%深松铲NiWC喷焊层耐磨性研究

    Institute of Scientific and Technical Information of China (English)

    韩照坤; 樊云飞; 赵建国; 郝建军; 张晋国; 马跃进; 李建昌

    2015-01-01

    为解决深松铲寿命低、失效频繁的问题,采用火焰喷焊技术在 Q235普通碳素钢基体上制备了 Ni60+50WC涂层,通过正交试验和多因素方差分析,研究了预热温度、乙炔流量、喷涂距离对涂层耐磨性的影响,优化了喷焊工艺参数:预热温度500℃,乙炔流量1000 L/h ,喷涂距离25 m m。利用扫描电镜、光学显微镜、往复式摩擦磨损试验机和显微硬度计对喷焊层的显微组织、显微硬度和耐磨性进行了测试,并与原深松铲(65Mn)进行了耐磨性对比试验。结果表明:喷焊后深松铲的显微硬度约为原深松铲的2倍,摩擦系数约为原深松铲的1/2,使用寿命约为原深松铲的1倍,喷焊后的深松铲具有较好的耐磨性。%In order to solve the problem of short‐lifetime and failure frequently of deep‐shovel , with flame spray welding technology in Ni60+50WC coating was prepared on Q235 plain car‐bon steel substrate ,by means of orthogonal test and multiple factors variance analysis ,study the influence to wear‐ability of preheat temperature ,acetylene flow ,spraying distance .Spray welding craft parameters were optimized as follows .Preheat temperature :500 ℃ ,acetylene flow 1 000 L/h ,spraying distance 25 mm .The microstructure ,micro hardness and wear re‐sistance were investigated by scanning electron microscope ,scanning optical microscope ,mi‐crohardness tester and reciprocating friction testing machine ,compared with the original deep‐shovel(65Mn)wear‐resisting contrast test .The results show that spray hardness after welding is about 2 times of the original deep‐shovel ,its friction coefficient is about 1/2 of the original deep‐shovel and service life is about 1 times of the original deep‐shovel .The deep‐shovel after spray welding has good wear resistance .

  13. Performance of six functionals (LDA, PBE, PBESOL, B3LYP, PBE0, and WC1LYP) in the simulation of vibrational and dielectric properties of crystalline compounds. The case of forsterite Mg2SiO4.

    Science.gov (United States)

    De la Pierre, M; Orlando, R; Maschio, L; Doll, K; Ugliengo, P; Dovesi, R

    2011-07-15

    The performance of six different density functionals (LDA, PBE, PBESOL, B3LYP, PBE0, and WC1LYP) in describing the infrared spectrum of forsterite, a crystalline periodic system with orthorhombic unit cell (28 atoms in the primitive cell, Pbmn space group), is investigated by using the periodic ab initio CRYSTAL09 code and an all-electron Gaussian-type basis set. The transverse optical (TO) branches of the 35 IR active modes are evaluated at the equilibrium geometry together with the oscillator strengths and the high-frequency dielectric tensor ϵ(∞) . These quantities are essential to compute the dielectric function ϵ(ν), and then the reflectance spectrum R(ν), which is compared with experiment. It turns out that hybrid functionals perform better than LDA and GGA, in general; that B3LYP overperforms WC1LYP and, in turn, PBE0; that PBESOL is better than PBE; that LDA is the worst performing functional among the six under study.

  14. Study on Forming Mechanism of Laser Cladding Composite Coating Reinforced by WC Particles%激光熔覆WC颗粒增强涂层成形机理研究

    Institute of Scientific and Technical Information of China (English)

    张三川

    2005-01-01

    In this paper, making use of dynamics theory of two-phase fluid, the author discussed the forming mechanism of laser cladding coat that it contained solid phase WC particles, which they were not dissolved in forming process of cladding coat. The results showed that the distributing state of WC particles depended mainly on the fluid of main phase melting material (Ni60 self-melting alloy) in the pool, and the fluid was related with laser energy density. The forming physical models were built by means of energy theory, and a test example was applied to testify these results.%利用两相流体动力学原理,讨论了含碳化钨不混溶颗粒增强涂层的成形机理,结果表明碳化钨粒子在涂层中的分布状态主要取决于熔池中的熔融主相合金材料的流动性,依据激光能量与流动性关系,建立了相应的物理模型,并列举了一个实验实例.

  15. Acute infection with bovine viral diarrhea virus of low or high virulence leads to depletion and redistribution of WC1(+) γδ T cells in lymphoid tissues of beef calves.

    Science.gov (United States)

    Palomares, Roberto A; Sakamoto, Kaori; Walz, Heather L; Brock, Kenny V; Hurley, David J

    2015-10-15

    The objective of this study was to determine the abundance and distribution of γδ T lymphocytes in lymphoid tissue during acute infection with high (HV) or low virulence (LV) non-cytopathic bovine viral diarrhea virus (BVDV) in beef calves. This study was performed using tissue samples from a previous experiment in which thirty beef calves were randomly assigned to 1 of 3 groups: LV [n=10; animals inoculated intranasally (IN) with LV BVDV-1a (strain SD-1)], HV [n=10; animals inoculated IN with HV BVDV-2 (strain 1373)], and control (n=10; animals inoculated with cell culture medium). On day 5 post inoculation, animals were euthanized, and samples from spleen and mesenteric lymph nodes (MLN) were collected to assess the abundance of WC1(+) γδ T cells. A higher proportion of calves challenged with BVDV showed signs of apoptosis and cytophagy in MLN and spleen samples compared to the control group. A significantly lower number of γδ T cells was observed in spleen and MLN from calves in HV and LV groups than in the control calves (P<0.05). In conclusion, acute infection with HV or LV BVDV resulted in depletion of WC1(+) γδ T cells in mucosal and systemic lymphoid tissues at five days after challenge in beef calves. This reduction in γδ T cells in the studied lymphoid tissues could be also due to lymphocyte trafficking to other tissues.

  16. Micro-nanocomposites Al{sub 2}O{sub 3}/ NbC/ WC and Al{sub 2}O{sub 3}/ NbC/ TaC; Micro-nanocompositos de Al{sub 2}O{sub 3}/ NbC/ WC e Al{sub 2}O{sub 3}/ NbC/ TaC

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Thais da Silva

    2014-07-01

    Alumina based ceramics belong to a class of materials designated as structural, which are widely used in cutting tools. Although alumina has good properties for application as a structural ceramics, composites with different additives have been produced with the aim of improving its fracture toughness and mechanical strength. New studies point out micro-nanocomposites, wherein the addition of micrometric particles should enhance mechanical strength, and nano-sized particles enhance fracture toughness. In this work, alumina based micro nanocomposites were obtained by including nano-sized NbC and micrometer WC particles at 2:1, 6:4, 10:5 and 15:10 vol% proportions, and also with the inclusion of nano-sized NbC and micrometer TaC particles at 2:1 vol% proportion. For the study of densification, micro-nanocomposites were sintered in a dilatometer with a heating rate of 20°C/min until a temperature of 1800°C in argon atmosphere. Based on the dilatometry results, specimens were sintered in a resistive graphite furnace under argon atmosphere between 1500°C and 1700°C by holding the sintering temperature for 30 minutes. Densities, crystalline phases, hardness and tenacity were determined, and micro-nanocomposites microstructures were analyzed. The samples Al{sub 2}O{sub 3}: NbC: TaC sintered at 1700 ° C achieved the greater apparent density (~ 95% TD) and the sample sintered at 1600 ° C showed homogeneous microstructure and increased hardness value (15.8 GPa) compared to the pure alumina . The compositions with 3% inclusions are the most promising for future applications. (author)

  17. Surface Water & Surface Drainage

    Data.gov (United States)

    Earth Data Analysis Center, University of New Mexico — This data set contains boundaries for all surface water and surface drainage for the state of New Mexico. It is in a vector digital data structure digitized from a...

  18. WC颗粒对激光熔覆FeCoCrNiCu高熵合金涂层组织与硬度的影响%Effects of WC Particles on the Microstructure and Hardness of FeCoCrNiCu High-entropy Alloy Coating Prepared by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    黄祖凤; 张冲; 唐群华; 戴品强; 吴波

    2013-01-01

    FeCoCrNiCu high-entropy alloy coating with WC particles was prepared by the continuous wave CO2 laser. The effects of WC particles on the microstructure and hardness were investigated. Results show that the high entropy alloy coatings with different WC content are all composed of face-centered cubic (FCC) and body-centered cubic (BCC) solid solution phases. With the increase of WC content, BCC phase content increases and FCC phase content decreases. During the process of laser cladding, WC particles dissolved into the FCC and BCC phases, however, the addition of WC does not cause the formation of complex carbide phases. The microstructure of coatings with different WC content is typical dendrite. Element segregation between the dendrite and interdendrite can be effectively inhibited by laser cladding with rapid solidification. The increase of WC content lead to grain refinement and microhardness increasing.%采用CO2横流激光器制备添加WC颗粒的FeCoCrNiCu高熵合金涂层,研究WC含量对涂层的组织结构及硬度的影响.结果表明:不同WC含量的高熵合金涂层均由简单的面心立方结构(FCC)和体心立方结构(BCC)两相组成.随着WC含量的提高,涂层中FCC相含量不断减少,BCC相含量不断增加.WC颗粒在激光熔覆过程中发生溶解并完全溶入FCC相和BCC相中,并未引起复杂碳化物相的生成.不同WC含量的涂层均为树枝晶组织.激光熔覆过程中的快速凝固条件有利于抑制枝晶和枝晶间的成分偏聚.WC含量的提高使枝晶细化,硬度提高.

  19. Phase transformation during surface ablation of cobalt-cemented tungsten carbide with pulsed UV laser

    Energy Technology Data Exchange (ETDEWEB)

    Li, T. [Academia Sinica, Shanghai, SH (China). Shanghai Inst. of Optics and Fine Mechanics; Northwest Institute of Nuclear Technology, Xi' an (China); Lou, Q.; Dong, J.; Wei, Y. [Academia Sinica, Shanghai, SH (China). Shanghai Inst. of Optics and Fine Mechanics; Liu, J. [Northwest Institute of Nuclear Technology, Xi' an (China)

    2001-09-01

    Surface ablation of cobalt-cemented tungsten carbide hard metal has been carried out in this work using a 308 nm, 20 ns XeCl excimer laser. Surface microphotography and XRD, as well as an electron probe have been used to investigate the transformation of phase and microstructure as a function of the pulse-number of laser shots at a laser fluence of 2.5 J/cm{sup 2}. The experimental results show that the microstructure of cemented tungsten carbide is transformed from the original polygonal grains of size 3 {mu}m to interlaced large, long grains with an increase in the number of laser shots up to 300, and finally to gross grains of size 10 {mu}m with clear grain boundaries after 700 shots of laser irradiation. The crystalline structure of the irradiated area is partly transformed from the original WC to {beta}WC{sub 1-x}, then to {alpha}W{sub 2}C and CW{sub 3}, and finally to W crystal. It is suggested that the undulating 'hill-valley' morphology may be the result of selective removal of cobalt binder from the surface layer of the hard metal. The formation of non-stoichiometric tungsten carbide may result from the escape of elemental carbon due to accumulated heating of the surface by pulsed laser irradiation. (orig.)

  20. Phase transformation during surface ablation of cobalt-cemented tungsten carbide with pulsed UV laser

    Science.gov (United States)

    Li, T.; Lou, Q.; Dong, J.; Wei, Y.; Liu, J.

    Surface ablation of cobalt-cemented tungsten carbide hard metal has been carried out in this work using a 308 nm, 20 ns XeCl excimer laser. Surface microphotography and XRD, as well as an electron probe have been used to investigate the transformation of phase and microstructure as a function of the pulse-number of laser shots at a laser fluence of 2.5 J/cm2. The experimental results show that the microstructure of cemented tungsten carbide is transformed from the original polygonal grains of size 3 μm to interlaced large, long grains with an increase in the number of laser shots up to 300, and finally to gross grains of size 10 μm with clear grain boundaries after 700 shots of laser irradiation. The crystalline structure of the irradiated area is partly transformed from the original WC to βWC1-x, then to αW2C and CW3, and finally to W crystal. It is suggested that the undulating `hill-valley' morphology may be the result of selective removal of cobalt binder from the surface layer of the hard metal. The formation of non-stoichiometric tungsten carbide may result from the escape of elemental carbon due to accumulated heating of the surface by pulsed laser irradiation.

  1. Electronic and elastic properties of perovskite-like W{sub 3}NiC, W{sub 3}NiN and Co{sub 3}WC from first-principles calculations

    Energy Technology Data Exchange (ETDEWEB)

    Suetin, Dmitrii V.; Bannikov, Vyacheslav V.; Shein, Igor R.; Ivanovskii, Alexander L. [Institute of Solid State Chemistry, Ural Branch of the Russian Academy of Sciences, Ekaterinburg (Russian Federation)

    2009-07-15

    We have performed ab initio total energy calculations using the full-potential linearized augmented plane wave (FP-LAPW) method with the generalized gradient approximation (GGA) for the exchange-correlation potential to investigate structural, elastic, cohesive, electronic and magnetic properties of the tungsten-containing perovskite-like phases W{sub 3}NiC, W{sub 3}NiN and Co{sub 3}WC. The optimized lattice parameters, independent elastic constants (C{sub ij}), bulk moduli (B) and shear moduli (G), as well as densities of electronic states and cohesive and formation energies are obtained and analyzed for the first time. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  2. Características de los recubrimientos WC-NiCrBSiFe en función del sistema de proyección térmica

    Directory of Open Access Journals (Sweden)

    Higuera-Hidalgo, V.

    2004-10-01

    Full Text Available WC-NiCrBSiFe coatings are normally used as protection against heat, corrosion and erosion actions encountered in superheater and reheater tubes in power plant boilers. This coating was thermal-spray projected using different procedures (plasma, HVOF and HFPD onto stainless steel specimens. The microstructures, porosities, oxide contents and microhardnesses of the coatings were determined. Thermal fatigue tests under simulative power plant service conditions were conducted in an experimental combustion chamber and, finally, the adhesion between the substrate and the coating layer was evaluated by means of tensile tests.The obtained results are discussed, and special attention was paid to the specific characteristics of the different spraying procedures.

    El material tipo cermet WC-NiCrBSiFe se emplea como elemento protector frente al desgaste, en elementos de calderas de vapor, como son los sobrecalentadores y recalentadores de vapor, donde las condiciones de servicio tan severas (alta temperatura, erosión por cenizas volantes, etc. acortan notablemente la vida útil de los materiales convencionales empleados. En este trabajo se ha realizado la proyección térmica de este recubrimiento por arco plasma no transferido, proyección mediante llama a elevada velocidad (HVOF y proyección por detonación a elevada frecuencia (HFPD. Se determinaron las microestructuras, porosidades, contenidos en óxidos y microdurezas de los distintos recubrimientos obtenidos. También, se llevaron a cabo ensayos de fatiga térmica en condiciones similares a las imperantes en el interior de una caldera, mediante el empleo de un combustor experimental. Finalmente, se determinó la adherencia de las capas a los sustratos receptores, mediante ensayos de tracción. Los resultados obtenidos son discutidos en función de las características específicas de los diferentes sistemas de proyección utilizados.

  3. 氧化对WCp/钢基表层复合材料热裂纹萌生扩展的影响%Effects of Oxidation on Initiation and Propagation of Thermal Crack for WCp/Steel Matrix Surface Composite

    Institute of Scientific and Technical Information of China (English)

    黄汝清; 隋育栋; 蒋业华; 李祖来; 山泉

    2012-01-01

    利用负压实型铸渗工艺,通过涂覆预制块法,成功地制备了以高铬钢为基材,WC为增强颗粒的表层复合材料,通过氧化增重法、热震实验法及扫描电镜等分析测试方法重点研究了氧化对WC/钢基表层复合材料热裂纹萌生及扩展的影响.研究结果表明:WC颗粒在高于600℃时,会氧化成为结构疏松的WO3,并且随着温度的升高,氧化反应的速度加快,而WC的氧化,对热疲劳裂纹的萌生和扩展产生重要的影响.在500℃以上的空气环境中,复合材料基体会在裂纹源的尖端处形成氧化物.结合环境中的氧对裂纹扩展影响的分析可知,生成的氧化物为裂纹的扩展提供了途径,并且使复合材料极易在热应力的作用下导致开裂.%With casting-infiltration method, WC particles reinforced steel matrix surface-layer composites were successfully gained. The effects of oxidation on initiation and propagation of thermal fatigue crack for WC/steel matrix surface composite were tested by oxidation weight increase method, thermal shock experiment method, SEM and EDS. The results show that WC particles would become WO3 when the temperature was more than 600 ℃ . As the temperature increases, the oxidation reaction speeds. The oxidation of WC has great effects on initiation and propagation of thermal fatigue crack for WC/steel matrix surface composite. Composites matrix would form oxide at the point of crack source above 500 ℃ . Combined with the analysis of the effect of oxygen in the environment on crack propagation, we can conclude that oxide provides ways for the propagation of the crack, and the composite materials easily craze under the thermal stress.

  4. Surface science and electrochemical studies of metal-modified carbides for fuel cells and hydrogen production

    Science.gov (United States)

    Kelly, Thomas Glenn

    Carbides of the early transition metals have emerged as low-cost catalysts that are active for a wide range of reactions. The surface chemistry of carbides can be altered by modifying the surface with small amounts of admetals. These metal-modified carbides can be effective replacements for Pt-based bimetallic systems, which suffer from the drawbacks of high cost and low thermal stability. In this dissertation, metal-modified carbides were studied for reactions with applications to renewable energy technologies. It is demonstrated that metal-modified carbides possess high activity for alcohol reforming and electrochemical hydrogen production. First, the surface chemistry of carbides towards alcohol decomposition is studied using density functional theory (DFT) and surface science experiments. The Vienna Ab initio Simulation Package (VASP) was used to calculate the binding energies of alcohols and decomposition intermediates on metal-modified carbides. The calculated binding energies were then correlated to reforming activity determined experimentally using temperature programmed desorption (TPD). In the case of methanol decomposition, it was found that tungsten monocarbide (WC) selectively cleaved the C-O bond to produce methane. Upon modifying the surface with a single layer of metal such as Ni, Pt, or Rh, the selectivity shifted towards scission of the C-H bonds while leaving the C-O bond intact, producing carbon monoxide (CO) and H2. High resolution energy loss spectroscopy (HREELS) was used to examine the bond breaking sequence as a function of temperature. From HREELS, it was shown that the surfaces followed an activity trend of Rh > Ni > Pt. The Au-modified WC surface possessed too low of a methanol binding energy, and molecular desorption of methanol was the most favorable pathway on this surface. Next, the ability of Rh-modified WC to break the C-C bond of C2 and C3 alcohols was demonstrated. HREELS showed that ethanol decomposed through an acetaldehyde

  5. Controlled deposition and enhanced visible light photocatalytic performance of Pt-modified TiO{sub 2} nanotube arrays

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Jun, E-mail: lvjun117@126.com [Laboratory of Functional Nanomaterials and Devices, School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Gao, Huazhen; Wang, Honge; Lu, Xuejun; Xu, Guangqing; Wang, Dongmei [Laboratory of Functional Nanomaterials and Devices, School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Chen, Zhong [School of Materials Science and Engineering, Nanyang Technological University (Singapore); Zhang, Xinyi [School of Chemistry, Monash University, Clayton, Vic. 3800 (Australia); Zheng, Zhixiang [Laboratory of Functional Nanomaterials and Devices, School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Wu, Yucheng, E-mail: ycwu@hfut.edu.cn [Laboratory of Functional Nanomaterials and Devices, School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Key Laboratory of Advanced Functional Materials and Devices of Anhui Province, Hefei 230009 (China)

    2015-10-01

    Graphical abstract: - Highlights: • Pt nanoparticles were deposited onto TiO{sub 2} NTAs by UV light photoreduction method. • Uniform distribution of nanoparticles was achieved by controlling deposition. • 3 Pt/TiO{sub 2} NTAs show 84.27% degradation rate after visible light irradiation. • The kinetic constant of 3 Pt/TiO{sub 2} NTAs is 0.01493 min{sup −1}. - Abstract: Highly ordered TiO{sub 2} nanotube arrays (TiO{sub 2} NTAs) have been fabricated by the potentiostatic anodization method with Ti foils. Pt nanoparticles have been successfully deposited onto TiO{sub 2} NTAs by UV light photoreduction method. In this work, X-ray diffraction, field emission scanning electron microscope, high resolution transmission electron microscopy, X-ray photoelectron spectroscopy, ultraviolet-visible spectroscopy and energy dispersive X-ray spectrometer methods were adopted to characterize the samples. The influence of different concentration of H{sub 2}PtCl{sub 6} precursor solution on the morphology and photocatalytic performances of samples was discussed. The SEM observations showed that Pt nanoparticles distributed on the wall of TiO{sub 2} nanotubes uniformly. UV–vis spectra analysis showed that the light absorption of Pt/TiO{sub 2} NTAs has been extended to the visible light range. When the concentration of H{sub 2}PtCl{sub 6} was 3 mM, the prepared sample showed the highest photodegradation rate. After irradiated under visible light for 2 h, the degradation rate of methyl orange solution reached 84.27%. Under the same condition, no obvious photodegradation of methyl orange was found for TiO{sub 2} NTAs. Kinetic research showed that photodegradation process followed the first-order reaction, the apparent reaction rate constant of 3 Pt/TiO{sub 2} NTAs was 1.493 × 10{sup −2} min{sup −1}.

  6. Characteristics of clad layer of mixture of stellite-6 and tungsten carbide powder by means of single-pass laser cladding%激光堆焊单道 Co 基合金与 WC 混合粉末的性能研究

    Institute of Scientific and Technical Information of China (English)

    徐国建; 刘爽; 杭争翔; 于恩洪; 李永波; 范荣博

    2014-01-01

    为了提高低碳钢表面的耐磨性能,采用 CO2激光堆焊系统,将 Co 基合金与 WC 混合粉末(WC 的质量分数为0~0.47)用单道堆焊于低碳钢表面。利用 X 射线衍射仪、能谱分析仪、扫描电子显微镜、激光显微镜、维氏硬度计和耐磨试验机对单道堆焊层的相结构、显微组织、维氏硬度、耐磨性和裂纹敏感性进行了比较分析。结果表明,这种堆焊方法的堆焊层均为亚共晶组织,且未分解 WC 弥散分散在 Co 基合金的基体上;堆焊层的维氏硬度均随 WC 含量的增加而增加。该方法具有较低的裂纹敏感性。%In order to improve the wear resistance of the clad layer,the powder mixture of stellite-6 and tungsten carbide (WC)in the range of 0 ~0.47 mass fraction of WC was deposited on mild steel plates by CO2 laser cladding system.The phase constitution,microstructure,hardness and wear resistance of the clad layer were studied with an X-ray diffractometer,energy dispersive spectroscopy,scanning electron microscope,laser microscope,Vickers hardness tester and wear tester.According to the analyzed results,the microstructure of the clad layer consists of hypoeutectic structure and undissolved tungsten carbides dispersed in the matrix of the Co-based alloy.The Vickers hardness increases with the increase of WC weight fraction.On the other hand,the crack sensitivity of the laser clad layer is low.

  7. Field Observation of Heterogeneous Formation of Secondary Organic Aerosols on Asian Mineral Dust Surfaces

    Science.gov (United States)

    Wang, G.

    2014-12-01

    This study investigated the heterogeneous formation mechanism of secondary organic aerosols (SOA) on dust surfaces by characterizing molecular compositions and size distributions of dicarboxylic acids, keto-carboxylic acids, a-dicarbonyls and inorganic ions in size-segregated aerosols (9-stages) in the urban atmosphere of Xi'an, China during dust storm periods and comparing with those in non-dust storm periods. In the presence of a dust storm, all the above mentioned SOA species in Xi'an are predominantly enriched on coarse particles (>2.1 µm). Oxalic acid well correlated with NO3- (r2=0.72, pmethylglyoxal (mGly) on dust surfaces. Our data indicate a more critical role of nitrate than sulfate in the heterogeneous formation process of SOA on dust surfaces. Mass ratio of C2 to wC2 was found to be higher in coarse particles than in fine particles during the dust storm events, which is due to low acidity condition of large particles that is favorable for conversion of wC2 to C2.

  8. Transition metal carbides (WC, Mo2C, TaC, NbC) as potential electrocatalysts for the hydrogen evolution reaction (HER) at medium temperatures

    DEFF Research Database (Denmark)

    Meyer, Simon; Nikiforov, Aleksey V.; Petrushina, Irina M.

    2015-01-01

    at medium temperatures (200-400 degrees C). By introducing a new setup which makes use of molten KH2PO4 as electrolyte, a model system for solid acid membrane electrolyser cells was obtained. Metal carbide coated wires prepared by a two-step oxidation carburization reaction of the metal wire surfaces were...

  9. Is the Isentropic Surface Always Impermeable to the Potential Vorticity Substance?

    Institute of Scientific and Technical Information of China (English)

    Chanh Q. KIEU; Da-Lin ZHANG

    2012-01-01

    The impermeability of isentropic surfaces by the potential vorticity substance (PVS) has often been used to help understand the generation of potential vorticity in the presence of diabatic heating and friction.In this study,we examined singularities of isentropic surfaces that may develop in the presence of diabatic heating and the fictitious movements of the isentropic surfaces that are involved in deriving the PVS impermeability theorem.Our results show that such singularities could occur in the upper troposphere as a result of intense convective-scale motion,at the cloud top due to radiative cooling,or within the well-mixed boundary layer.These locally ill-defined conditions allow PVS to penetrate across an isentropic surface.Wc conclude that the PVS impermeability theorem is generally valid for the stably stratified atmosphere in the absence of diabatic heating.

  10. Site-directed immobilization of antibody using EDC-NHS-activated protein A on a bimetallic-based surface plasmon resonance chip

    Science.gov (United States)

    Sohn, Young-Soo; Lee, Yeon Kyung

    2014-05-01

    The characteristics of a waveguide-coupled bimetallic surface plasmon resonance (WcBiM SPR) sensor using (3-dimethylaminopropyl)-3-ethylcarbodiimide(EDC)-N-hydroxysuccinimide(NHS)-activated protein A was investigated, and the detection of IgG using the EDC-NHS-activated protein A was studied in comparison with protein A and a self-assembled monolayer (SAM). The WcBiM sensor, which has a narrower full width at half maximum (FWHM) and a steeper slope, was selected since it leads to a larger change in the reflectance in the intensity detection mode. A preparation of the EDC-NHS-activated protein A for site-directed immobilization of antibodies was relative easily compared to the engineered protein G and A. In antigen-antibody interactions, the response to IgG at the concentrations of 50, 100, and 150 ng/ml was investigated. The results showed that the sensitivity of the WcBiM sensor using the EDC-NHS-activated protein A, protein A, and SAM was 0.0185 [%/(ng/ml)], 0.0065 [%/(ng/ml)], and 0.0101 [%/(ng/ml)], respectively. The lowest detectable concentrations of IgG with the EDC-NHS-activated protein A, protein A, and SAM were 4.27, 12.83, and 8.24 ng/ml, respectively. Therefore, the increased sensitivity and lower detection capability of the WcBiM SPR chip with the EDC-NHS-activated protein A suggests that it could be used in early diagnosis where the trace level concentrations of biomolecules should be detected.

  11. Erosion Behavior of Fe3Al/WC Intermetallic Matrix Composite Coating Produced By High Velocity Arc spray at Elevated Temperature%高速电弧喷涂Fe3Al/WC复合涂层高温冲蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    田保红; 徐滨士; 马世宁; 胡军志; 张伟

    2000-01-01

    A novel cored wire for producing Fe3Al/WC intermetallic matrix composite (IMC) coating by thermal spraying was developed. High velocity arc wire spray technology was successfully applied to prepare the Fe3Al/WC IMC coating. The coating composition, microstructure and phases were investigated by energy dispersive X-ray (EDX), X-ray diffraction (XRD), scanning electron microscope (SEM) and image analyzer. Results show that the cored wire arc sprayed iron aluminide IMC coating consists of major phases of Fe3Al (Fe-26Al) and the reinforced hard phases of about 20%WC,W2C and a -Al2O3. As compared with boiler tube steel, the solid particles erosion-corrosion behavior under different incidence angles and test temperatures of Fe3Al/WC IMC coatings were determined. Results indicate that the erosion-corrosion resistance at elevated temperature of Fe3Al/WC IMC coating is higher than that of 20g steel. Under oblique impact condition, the relative erosion-corrosion resistance of Fe3Al is 3.14 times than that of 20g steel at temperature of 650℃. It seems that test temperature has great effect on the solid particle erosion behavior of Fe3Al/WC IMC coating. It is found that the Fe3Al/WC coating exhibits typical erosion behavior of ductile materials as increasing test temperature prior to 450℃. With increasing temperature beyond 450℃,the Fe3Al/WC IMC coating turns to exhibit the erosion behavior of brittle material. The erosion-corrosion mechanisms of Fe3Al/WC IMC coatings under elevated temperature were discussed.%采用自行研制的新型热喷涂Fe3Al/WC复合合金粉芯丝材,成功地用高速电弧喷技术制备出了Fe3Al金属化合物基金属陶瓷复合涂层。对涂层成分、显微组织、涂层相结构和组成进行了分析,结果表明,涂层由以Fe 26Al为主的Fe3Al基体相与约20%的WC、W2C和 a Al2O3相组成。对比研究了Fe3Al/WC涂层和电站锅炉钢20 g从室温至650 ℃氧化环境条件下不同攻角的高温冲蚀

  12. Interacción térmica recubrimiento-sustrato en la proyección a alta velocidad (HVOF de partículas (polvo de WC-Co

    Directory of Open Access Journals (Sweden)

    Sobolev, V. V.

    1995-06-01

    Full Text Available The mathematical simulation of the thermal interaction between a 34CrMo4 (UNS-G41350 steel substrate and a coating formed by the droplets of WC-12 % Co powder particles during HVOF spraying is undertaken. Analysis of the heat transfer processes permitted the investigation of the temperature evolution, coating solidification, substrate fusion and solidification, particular features of the thermal interactions between the substrate and the coating as well as between the successive coating layers. The analysis has also permitted to estimate the optimal conditions of the substrate and the coating structure formation. The obtained results were used in subsequent articles to predict the structure parameters, which agree with the experimental data.

    Se utiliza la simulación matemática para establecer la interacción térmica entre un substrato y un recubrimiento obtenido mediante proyección térmica de alta velocidad, HVOF. El substrato es un acero 34CrMo4(UNS-G41350 y el recubrimiento está formado por la solidificación de gotas semifundidas de partículas de polvo de WC-12 % Co. El análisis del proceso de transferencia de calor permite la investigación de la evolución de la temperatura, la solidificación del recubrimiento, la fusión y posterior solidificación del substrato, las características peculiares de la interacción térmica entre el substrato y la primera capa de recubrimiento, así como con las diferentes capas sucesivas, y la estimación de las condiciones óptimas para la formación de la estructura del substrato y del recubrimiento. Los resultados obtenidos se han utilizado en posteriores artículos para predecir parámetros estructurales que están, por su parte, en concordancia con los datos experimentales.

  13. The safety and immunological effect of oral cholera rBS/WC vaccine in rural villagers%人群口服霍乱rBS/WC疫苗的安全性及免疫效果评价

    Institute of Scientific and Technical Information of China (English)

    陈恩富; 吕华坤; 张鑫培; 章兴祥; 贾杰; 韦余东; 余昭; 秦淑文; 莫顺堂

    2009-01-01

    目的 进一步观察自然人群口服重组霍乱毒素B亚单位/灭活霍乱弧菌全菌体疫苗的安全性和免疫学效果,为制定霍乱免疫预防策略提供依据.方法 采用随机、双盲、对照试验,随访观察每次服苗后3 d内以及全程服苗后1、2、3月的不良反应,按比例随机抽取试验组和对照组受试者采血,用酶联免疫法检测抗霍乱毒素抗体,采用SPSS软件对数据进行相关分析.结果 每次服苗后3 d内试验组的总不良反应率为1.16%,主要是轻微胃肠道反应;试验组抗霍乱毒素抗体,全程接种后1~6月维持较高的阳性率,全程接种后12月有所降低.结论 口服霍乱疫苗具有良好的安全性和短期效果,可用于流行区的霍乱免疫预防.%Objective To further evaluate the safety and immunological effect of oral cholera rBS/WC vaccince and provide evidence for cholera immunoprophylaxis strategy.Methods A randomized,double blind and controlled trial was conducted to surveil the adverse reactions during 3 days after each dose and 1-,2-and 3-month after full course vaccination.The subjects in trial group and control group were randomly sampled in proportion to collect blood and the serum anti-cholera toxin IgG was tested by ELISA.Data were analysed with SPSS software.Results The total adverse reaction rate in trial group during 3 days after each dose was 1.16%,the adverse reactions were mainly mild gastrointestinal symptoms.The positive rate of serum antibody to cholera toxin in trial group was remained higher during 6 months after full course vaccination and fell slowly 12 months after the last dose.Conclusion Oral cholera rBS/WC vaccine can be used for cholera prophylaxis in endemic regions for its better safety and short-term efficacy.

  14. WC coatings as candidate to hard chrome plating: characterization of fatigue and friction and wear%超音速火焰喷涂WC涂层替代电镀硬铬:疲劳和摩擦磨损性能

    Institute of Scientific and Technical Information of China (English)

    周克崧; 邓春明; 刘敏

    2009-01-01

    以WC涂层在飞机起落架的应用作为研究背景,对300 M超高强钢基体上电镀硬铬和超音速火焰喷涂WC-17Co和WC-10C04Cr涂层的疲劳及与Al-Ni-Bronze合金的摩擦磨损性能进行了研究.结果表明,有WC涂层300 M钢的疲劳寿命与无涂层300 M钢的疲劳极限和过载下的疲劳寿命相当,WC涂层对300 M钢的疲劳寿命不会产生不良影响;而电镀硬铬使300 M钢的疲劳极限降低120 MPa,疲劳寿命则降低70%~90%.疲劳失效分析表明,WC涂层中的疲劳裂纹在界面上发生偏斜,转向沿界面扩展,因此对基体的疲劳寿命没有影响;而电镀硬铬中的的疲劳裂纹扩展到基体表面,显著降低基体的疲劳寿命.10#航空液压油润滑下涂层与Al-Ni-Bronze合金的摩擦磨损表明,与电镀硬铬对磨时,Al-Ni-Bronze合金发生明显的磨损.同时因质量转移而导致电镀硬铬的质量显著增加;而WC涂层仅略有失重,相应地Al-Ni-Bronze合金的失重仅为与电镀硬铬层磨损失重的1/50~1/100.WC涂层与Al-Ni-Bronze合金的磨损机理主要为磨粒磨损;电镀硬铬与Al-Ni-Bronze合金的磨损机理主要为黏着磨损.

  15. A new class of electrocatalysts for hydrogen production from water electrolysis: metal monolayers supported on low-cost transition metal carbides.

    Science.gov (United States)

    Esposito, Daniel V; Hunt, Sean T; Kimmel, Yannick C; Chen, Jingguang G

    2012-02-15

    This work explores the opportunity to substantially reduce the cost of hydrogen evolution reaction (HER) catalysts by supporting monolayer (ML) amounts of precious metals on transition metal carbide substrates. The metal component includes platinum (Pt), palladium (Pd), and gold (Au); the low-cost carbide substrate includes tungsten carbides (WC and W(2)C) and molybdenum carbide (Mo(2)C). As a platform for these studies, single-phase carbide thin films with well-characterized surfaces have been synthesized, allowing for a direct comparison of the intrinsic HER activity of bare and Pt-modified carbide surfaces. It is found that WC and W(2)C are both excellent cathode support materials for ML Pt, exhibiting HER activities that are comparable to bulk Pt while displaying stable HER activity during chronopotentiometric HER measurements. The findings of excellent stability and HER activity of the ML Pt-WC and Pt-W(2)C surfaces may be explained by the similar bulk electronic properties of tungsten carbides to Pt, as is supported by density functional theory calculations. These results are further extended to other metal overlayers (Pd and Au) and supports (Mo(2)C), which demonstrate that the metal ML-supported transition metal carbide surfaces exhibit HER activity that is consistent with the well-known volcano relationship between activity and hydrogen binding energy. This work highlights the potential of using carbide materials to reduce the costs of hydrogen production from water electrolysis by serving as stable, low-cost supports for ML amounts of precious metals.

  16. Wear Resistance of Deposited Layer Using Nickel-Based Composite Powders by Plasma-Arc Surfacing

    Institute of Scientific and Technical Information of China (English)

    DONG Li-hong; ZHU Sheng; XU Bin-shi; DU Ze-yu

    2004-01-01

    Nickel-based composite alloy powders were deposited on the surface of Q235 steel by plasma-arc surfacing in this work. Optimal proportions of elements intensifying the composite powders were ascertained by orthogonal design of three factors and three levels and orthogonal polynomial regression analysis , which Cr , Mn , W were 10% ,4% and 7 % respectively.Phase and structure of deposited materials were characterized by optical microscope and X- ray diffraction. Hardness tests and wear resistance tests were carried out to determine the performance of the deposited layers. The results show that the microstructure of deposited layers of composite powders mainly consist of γ-( Ni, Fe ) , γ- Ni, WC, W2 C, Mn31Si12, Cr23 C6,Cr7 C3, Cr, NiB, Ni2B etc. Wear resistance and hardness of the surface increased evidently.

  17. Effect of shot peening and grit blasting on surface integrity: Influence on residual stresses

    Institute of Scientific and Technical Information of China (English)

    K.TOSHA; LU Jian

    2006-01-01

    The influences of factors such as particle size (0.55-2.2 mm), particle velocity (15-35 m/s) and thickness of work material on the surface integrity were investigated. The residual stresses induced by shot peening or grit blasting were examined. In order to clarify the influences of those factors on residual stress included in the surface integrity, a medium carbon steel (w(C)= 0.45%, 180 HV) was peened by a centrifugal type peening machine using cast steel particles (650-800 HV). The results show that the compressive residual stresses on the peened surface are larger than those of grit blasting; the critical thickness of shot peening is about 50% thicker than that of grit blasting; the high compressive stresses induced by blasting are owing to the wrought or peening effect.

  18. WC基钢结硬质合金磨损机理研究%STUDY OF WEAR MECHANISM OF THE WC STEEL-BONDED CEMENTED CARBIDE MANUFACTURED BY A NEW PROCESS

    Institute of Scientific and Technical Information of China (English)

    杜晓东; 尤显卿; 郑玉春

    2001-01-01

    The WC steel-bonded cemented carbide manufactured by a new process w as oil-quenched at 1150℃ and tempered at the low temperature 150℃ after anneal ing, and its wearability and wear mechanism were analyzed. The results show that the wear of the tested cemented carbide is caused by flaking of the hard phase, and that the development and propagation of cracks along the phase boundary between the hard phase and the substrate or the other hard phase is the reason why the h ard phase flakes.%将新工艺制造的WC钢结硬质合金退火后经1150℃油淬,150℃低温回火,分析其磨损特性和磨损机理,结果表明实验合金的磨损是由硬质相剥落造成的,裂纹沿硬质相与基体或硬质相之间的相界面萌生和扩展是硬质相剥落的原因。

  19. Two distinct populations of bovine IL-17⁺ T-cells can be induced and WC1⁺IL-17⁺γδ T-cells are effective killers of protozoan parasites.

    Science.gov (United States)

    Peckham, R K; Brill, R; Foster, D S; Bowen, A L; Leigh, J A; Coffey, T J; Flynn, R J

    2014-06-25

    IL-17 has emerged as a key player in the immune system, exhibiting roles in protection from infectious diseases and promoting inflammation in autoimmunity. Initially thought to be CD4 T-cell-derived, the sources of IL-17 are now known to be varied and belong to both the innate and adaptive arms of the immune system. Mechanisms for inducing IL-17 production in lymphoid cells are thought to rely on appropriate antigenic stimulation in the context of TGF-β1, IL-6 and/or IL-1β. Using culture protocols adapted from human studies, we have effectively induced both bovine CD4(+) and WC1(+) γδ T-cells to produce IL-17 termed Th17 and γδ17 cells, respectively. The negative regulatory effect of IFN-γ on mouse and human IL-17 production can be extended to the bovine model, as addition of IFN-γ decreases IL-17 production in both cell types. Furthermore we show that infection with the protozoan Neospora caninum will induce fibroblasts to secrete pro-IL-17 factors thereby inducing a γδ17 phenotype that preferentially kills infected target cells. Our study identifies two T-cell sources of IL-17, and is the first to demonstrate a protective effect of IL-17(+) T-cells in ruminants. Our findings offer further opportunities for future adjuvants or vaccines which could benefit from inducing these responses.

  20. Comparison of Body Mass Index (BMI), Body Adiposity Index (BAI), Waist Circumference (WC), Waist-To-Hip Ratio (WHR) and Waist-To-Height Ratio (WHtR) as predictors of cardiovascular disease risk factors in an adult population in Singapore.

    Science.gov (United States)

    Lam, Benjamin Chih Chiang; Koh, Gerald Choon Huat; Chen, Cynthia; Wong, Michael Tack Keong; Fallows, Stephen J

    2015-01-01

    Excess adiposity is associated with cardiovascular disease (CVD) risk factors such as hypertension, diabetes mellitus and dyslipidemia. Amongst the various measures of adiposity, the best one to help predict these risk factors remains contentious. A novel index of adiposity, the Body Adiposity Index (BAI) was proposed in 2011, and has not been extensively studied in all populations. Therefore, the purpose of this study is to compare the relationship between Body Mass Index (BMI), Waist Circumference (WC), Waist-to-Hip Ratio (WHR), Waist-to-Height Ratio (WHtR), Body Adiposity Index (BAI) and CVD risk factors in the local adult population. This is a cross sectional study involving 1,891 subjects (Chinese 59.1% Malay 22.2%, Indian 18.7%), aged 21-74 years, based on an employee health screening (2012) undertaken at a hospital in Singapore. Anthropometric indices and CVD risk factor variables were measured, and Spearman correlation, Receiver Operating Characteristic (ROC) curves and multiple logistic regressions were used. BAI consistently had the lower correlation, area under ROC and odd ratio values when compared with BMI, WC and WHtR, although differences were often small with overlapping 95% confidence intervals. After adjusting for BMI, BAI did not further increase the odds of CVD risk factors, unlike WC and WHtR (for all except hypertension and low high density lipoprotein cholesterol). When subjects with the various CVD risk factors were grouped according to established cut-offs, a BMI of ≥23.0 kg/m2 and/or WHtR ≥0.5 identified the highest proportion for all the CVD risk factors in both genders, even higher than a combination of BMI and WC. BAI may function as a measure of overall adiposity but it is unlikely to be better than BMI. A combination of BMI and WHtR could have the best clinical utility in identifying patients with CVD risk factors in an adult population in Singapore.

  1. Spray Characteristics and Tribo-Mechanical Properties of High-Velocity Arc-Sprayed WC-W2C Iron-Based Coatings

    Science.gov (United States)

    Tillmann, W.; Hagen, L.; Kokalj, D.

    2017-08-01

    In terms of arc-sprayed coatings, the lamellar coating microstructure is mainly affected by the atomization behavior of the molten electrode tips. When using compressed air, oxide formations occur during atomization, across the particle-laden spray plume and when the molten droplets splash onto the substrate. Within the scope of this study, the potential of a high-velocity arc-spraying process due to elevated atomization gas pressures and its effect on the spray and coating characteristics was analyzed using a cast tungsten carbide (CTC)-reinforced FeCMnSi cored wire. Since the atomization behavior corresponds with the electrode phenomena, the power spectrum and the droplet formation were observed during spraying. The tribo-mechanical properties of CTC-FeCMnSi coatings were examined in dry sliding experiments and indentation tests. In addition, adhesion tests and metallographic investigations were carried out to analyze the bonding strength, cohesive behavior, and lamellar microstructure. The occurrence of oxide phases was evaluated by x-ray diffraction and electron microscopy. Moreover, the oxygen content was determined by using glow discharge optical emission spectroscopy as well as energy-dispersive x-ray spectroscopy. With respect to elevated atomization gas pressures, a dense microstructure with improved adhesion to the substrate and reduced surface roughness was observed. Dry sliding experiments revealed an advanced wear behavior of specimens, when using above average increased atomization gas pressures. Analytic methods verified the existence of oxide phases, which were generated during spraying. A significant change of the extent and type of oxides, when applying an increased flow rate of the atomization gas, cannot be observed. Besides an enhanced coating quality, the use of increased atomization gas pressure exhibited good process stability.

  2. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    precipitation of titanium carbonitrides during laser surface alloying provided there was sufficient amount of dissolved titanium, carbon, and nitrogen in the liquid steel. This was confirmed experimentally by using a powder mixture of 431-martensitic steel, titanium carbide powder, and nitrogen shielding, during laser deposition to produce deposits exhibiting relatively high hardness (average surface hardness of 724 HV). The same approach was extended to direct diode laser processing and similar microstructures were attained. The above analysis was extended to develop an in-situ precipitation of Ti(CN) during laser deposition. The Ti addition was achieving by mixing the 431 martensitic steel powders with ferro-titanium. The dissolution of nitrogen was achieved by using 100% nitrogen shielding gas, which was indicated by thermodynamic analysis. Demonstrations were also conducted utilizing the tools developed during the program and resulted in several viable composite coating systems being identified. This included the use of TiC and ferro-titanium in martensitic-grade stainless steel matrix material with and without the use of active N2 shielding gas, WC hard particles in a martensitic-grade stainless steel matrix material, WC and BN in a nickel-based matrix material, and WC in highly alloyed iron-based matrix. Although these demonstrations indicated the potential of forming composite coatings, in certain instances, the intended industrial applications involved unique requirements, such as coating of internal surfaces, which hindered the full development of the improved coating technology. However, it is believed that the addition of common hard particles, such as WC or TiC, to matrix material representing martensitic grades of stainless steel offer opportunities for improved performance at relatively low material cost.

  3. Surface tension and quasi-emulsion of cavitation bubble cloud.

    Science.gov (United States)

    Bai, Lixin; Chen, Xiaoguang; Zhu, Gang; Xu, Weilin; Lin, Weijun; Wu, Pengfei; Li, Chao; Xu, Delong; Yan, Jiuchun

    2017-03-01

    A quasi-emulsion phenomenon of cavitation structure in a thin liquid layer (the thin liquid layer is trapped between a radiating surface and a hard reflector) is investigated experimentally with high-speed photography. The transformation from cloud-in-water (c/w) emulsion to water-in-cloud (w/c) emulsion is related to the increase of cavitation bubble cloud. The acoustic field in the thin liquid layer is analyzed. It is found that the liquid region has higher acoustic pressure than the cloud region. The bubbles are pushed from liquid region to cloud region by the primary Bjerknes forces. The rate of change of CSF increased with the increase of CSF. The cavitation bubbles on the surface of cavitation cloud are attracted by the cavitation bubbles inside the cloud due to secondary Bjerknes forces. The existence of surface tension on the interface of liquid region and cloud region is proved. The formation mechanism of disc-shaped liquid region and cloud region are analysed by surface tension and incompressibility of cavitation bubble cloud. Copyright © 2016 Elsevier B.V. All rights reserved.

  4. Superamphiphobic Surfaces

    NARCIS (Netherlands)

    Cavalli, A.; Mugele, F.; Brutin, David

    2015-01-01

    This chapter discusses recent trends in the development, fabrication, and characterization of superamphiphobic surfaces. An amphiphobic surface repels both polar liquids, such as water, and nonpolar (oily) liquids, and has therefore useful technological application in microfluidics devices, protecti

  5. Rumble surfaces

    CSIR Research Space (South Africa)

    National Institute for Transport and Road

    1977-01-01

    Full Text Available Rumble surfaces are intermittent short lengths of coarse-textured road surfacings on which vehicle tyres produce a rumbling sound. used in conjunction with appropriate roadsigns and markings, they can reduce accidents on rural roads by alerting...

  6. Surface analysis.

    Science.gov (United States)

    Kinsella, T

    2006-10-01

    Surface analysis techniques are important tools to use in the verification of surface cleanliness and medical device functionality. How these techniques can be employed and some example applications are described.

  7. Surface reconstructions

    CERN Document Server

    Fisher, David J

    2009-01-01

    It is well-known, even at the most elementary level of scientific knowledge, that free surfaces have properties which make them differ from the underlying bulk material. In the case of liquids, it is common knowledge - even among laymen - that the liquid surface acts as though it were a distinct skin-like material. At a slightly more advanced level, it is known that the liquid surface will seek to minimize its total surface energy by minimizing its surface area; thereby affecting its local vapor-pressure and adsorption behavior. In the case of solids too, it has long been known that different

  8. Surface chemistry

    CERN Document Server

    Desai, KR

    2008-01-01

    The surface Chemistry of a material as a whole is crucially dependent upon the Nature and type of surfaces exposed on crystallites. It is therefore vitally important to independently Study different, well - defined surfaces through surface analytical techniques. In addition to composition and structure of surface, the subject also provides information on dynamic light scattering, micro emulsions, colloid Stability control and nanostructures. The present book endeavour to bring before the reader that the understanding and exploitation of Solid state phenomena depended largely on the ability to

  9. ACTIVATED HOT PRESSING BEHAVIOR OF WC NANOPOWDERS

    Directory of Open Access Journals (Sweden)

    Edwin GEVORKYAN

    2010-06-01

    Full Text Available The questions of consolidation of nanopowders concerning hot compaction by pressing activated by electric current action are considered. Mechanisms of grain boundary creep-sliding which are sequentially prevalent in a forming of compacted structures under influence of temperature factor and in the presence of a direct electric heating are discussed. Structural-transformational sources and conditions of forming of high physical-mechanical properties of nanopowder refractory solid-state products are described.

  10. Nucleation on a stepped surface with an Ehrlich-Schwöbel barrier

    Science.gov (United States)

    Chromcova, Z.; Tringides, M. C.; Chvoj, Z.

    2013-07-01

    During deposition on a stepped surface the growth mode depends on the conditions such as temperature T, deposition rate F and width of the terraces w. In this work we studied the influence of all the above mentioned characteristics using the kinetic Monte Carlo (kMC) technique. We concentrated on the conditions on the terrace at the moment of the first nucleation. The critical density of monomers for nucleation ηm decreases with the width of the terrace and the nucleation starts at surprisingly low densities of monomers. We tested several definitions of the critical width for nucleation wc used in various articles in the past and we compared our results with results of the analytical steady-state mean-field model (Ranguelov and Altman 2007 Phys. Rev. B 75 245419). To check how the simplified assumption about the steady-state regime during deposition influences the resulting dependence of wc ≃ (D/F)κ, we set and also solved a time-dependent analytical model. This analytical model as well as kMC predict that wc ≃ (D/F)1/5. kMC simulation also shows that the Ehrlich-Schwöbel barrier has only limited influence on the nucleation on the stepped surface at conditions close to the nucleation regime. For all widths of terraces there is a critical value of the Ehrlich-Schwöbel barrier \\Delta {E}_{{ES}}^{{c}}/{k}_{{B}}T\\sim 7.3 (\\Delta {E}_{{ES}}^{{c}}\\sim 0.1 1 eV at T = 175 K), and only below this critical value does the Ehrlich-Schwöbel barrier affect the final value of the density of nuclei. The results of the kMC are summarized in a semi-empirical analytical formula which describes the dependence of the step-flow growth and nucleation on the terrace width w, diffusion coefficient D and deposition rate F. In our simulations we tested two models of the stepped surface with different thicknesses of the step, both with an Ehrlich-Schwöbel barrier on the edge of the terrace.

  11. AlSiTiN and AlSiCrN multilayer coatings: Effects of structure and surface composition on tribological behavior under dry and lubricated conditions

    Science.gov (United States)

    Faga, Maria Giulia; Gautier, Giovanna; Cartasegna, Federico; Priarone, Paolo C.; Settineri, Luca

    2016-03-01

    Nanocomposite coatings have been widely studied over the last years because of their high potential in several applications. The increased interest for these coatings prompted the authors to study the tribological properties of two nanocomposites under dry and lubricated conditions (applying typical MQL media), in order to assess the influence of the surface and bulk properties on friction evolution. To this purpose, multilayer and nanocomposite AlSiTiN and AlSiCrN coatings were deposited onto tungsten carbide-cobalt (WC-Co) samples. Uncoated WC-Co materials were used as reference. Coatings were analyzed in terms of hardness and adhesion. The structure of the samples was assessed by X-ray diffraction (XRD), while the surface composition was studied by XPS analysis. Friction tests were carried out under both dry and lubricated conditions using an inox ball as counterpart. Both coatings showed high hardness and good adhesion to the substrate. As far as the friction properties are concerned, in dry conditions the surface properties affect the sliding contact at the early beginning, while bulk structure and tribolayer formation determine the main behavior. Only AlSiTiN coating shows a low and stable coefficient of friction (COF) under dry condition, while the use of MQL media results in a rapid stabilization of the COF for all the materials.

  12. Preparation of Cubic Boron Nitride Coating on WC-Co Substrate by Micro/Nanocrystalline Diamond Film Interlayer%基于微纳米金刚石过渡层的cBN刀具涂层制备

    Institute of Scientific and Technical Information of China (English)

    徐锋; 左敦稳; 张旭辉; 户海峰; 张骋; 王珉

    2013-01-01

    Cubic Boron Nitride(cBN) is a super-hard material, of which hardness is only less than diamond. But it has excellent chemical stability, especially no chemical reaction with ferrous materials. The cBN coating has irreplaceable function in the application of modern cutting tools. Research is carried out on the preparation of cBN coating on YG6 by micro/nanocrystalline diamond (M/NCD) film inter-layer. The micro/nanocrystalline diamond film is deposited in hot filament chemical vapor deposition system and cBN is deposited in radio frequency magnetron sputtering system. The scanning electron microscopy (SEM), Raman, atomic force microscopy(AFM), Fourier transferred infrared(FTIR) and in-denter are used to investigate the content, morphology and adhesion of the coating. The results show that the adhesion of cBN coating on WC-Co by micro/nanocrystalline diamond interlayer is much higher than that by nano diamond interlayer. The moderate bias voltage is important for the cBN film deposition in the magnetron sputtering process.%立方氮化硼(Cubic Boron Nitride,cBN)是仅次于金刚石的超硬材料,比金刚石具有更高的化学稳定性,可以胜任铁系金属的加工.本文在YG6硬质合金上基于微纳米金刚石过渡层开展cBN涂层的制备研究.本文在热丝化学气相沉积系统中制备微纳米金刚石过渡层(Micro/nanocrystalline diamond,M/NCD),在射频磁控溅射系统中制备cBN涂层,并对M/NCD与cBN涂层进行了成分、微观形貌与结合性能的研究.研究结果发现,在硬质合金基体上,M/NCD过渡层的结合性能明显优于NCD过渡层.磁控溅射制备cBN涂层过程中,存在适合cBN沉积的衬底偏压阈值,过高或过低的衬底偏压均不利于cBN含量的提高.

  13. Comparison of Body Mass Index (BMI, Body Adiposity Index (BAI, Waist Circumference (WC, Waist-To-Hip Ratio (WHR and Waist-To-Height Ratio (WHtR as predictors of cardiovascular disease risk factors in an adult population in Singapore.

    Directory of Open Access Journals (Sweden)

    Benjamin Chih Chiang Lam

    Full Text Available Excess adiposity is associated with cardiovascular disease (CVD risk factors such as hypertension, diabetes mellitus and dyslipidemia. Amongst the various measures of adiposity, the best one to help predict these risk factors remains contentious. A novel index of adiposity, the Body Adiposity Index (BAI was proposed in 2011, and has not been extensively studied in all populations. Therefore, the purpose of this study is to compare the relationship between Body Mass Index (BMI, Waist Circumference (WC, Waist-to-Hip Ratio (WHR, Waist-to-Height Ratio (WHtR, Body Adiposity Index (BAI and CVD risk factors in the local adult population.This is a cross sectional study involving 1,891 subjects (Chinese 59.1% Malay 22.2%, Indian 18.7%, aged 21-74 years, based on an employee health screening (2012 undertaken at a hospital in Singapore. Anthropometric indices and CVD risk factor variables were measured, and Spearman correlation, Receiver Operating Characteristic (ROC curves and multiple logistic regressions were used. BAI consistently had the lower correlation, area under ROC and odd ratio values when compared with BMI, WC and WHtR, although differences were often small with overlapping 95% confidence intervals. After adjusting for BMI, BAI did not further increase the odds of CVD risk factors, unlike WC and WHtR (for all except hypertension and low high density lipoprotein cholesterol. When subjects with the various CVD risk factors were grouped according to established cut-offs, a BMI of ≥23.0 kg/m2 and/or WHtR ≥0.5 identified the highest proportion for all the CVD risk factors in both genders, even higher than a combination of BMI and WC.BAI may function as a measure of overall adiposity but it is unlikely to be better than BMI. A combination of BMI and WHtR could have the best clinical utility in identifying patients with CVD risk factors in an adult population in Singapore.

  14. 工艺参数对激光重熔等离子喷涂Ni基WC复合涂层影响%Effect of Process Parameters on Plasma-Sprayed Ni-Based and WC Composited Coatings by Laser Remelting

    Institute of Scientific and Technical Information of China (English)

    王东生; 田宗军; 屈光; 杨斌; 沈理达; 黄因慧

    2012-01-01

    The effects of laser remelting parameters on microstructure and properties of nickel (Ni) -based and tungsten carbide (WC) composited coatings prepared by plasma spraying were studied. The microstructural characteristics, microhardness, fiction and wear behaviour of the coatings were investigated using scanning electron microscopy (SEM), microhardness measurement and a ball—on-disk tribometer. The results show that the defects of as -sprayed coating like lamellar stacking microstructure and pores were eliminated by laser remelting, and the remelted coating possessed a denser microstructure. With the increase of the laser power, the burning loss and dissolve of the WC particles is increased, while the dilution of the coating becomes large. The laser-remelted samples had higher hardness, better wear resistance than the as-sprayed coating. Laser power has a great impact on the coating and an optimized process parameter is help to achieve appropriate melting of WC particles, which lead to retain a high proportion of hard phase in the coating, good combination between the WC particles and the Ni-base matrix alloy, so that the coating owns high microhardness and wear resistance.%采用激光重熔工艺对等离子喷涂预置Ni基WC复合涂层进行处理,研究了激光工艺参数对涂层微观组织和性能的影响.用扫描电镜(SEM)、显微硬度计和球-盘式摩擦磨损机分析了涂层微观结构、显微硬度和高温摩擦磨损特性.结果表明,激光重熔消除了等离子喷涂层的片层状结构、孔隙等缺陷,涂层致密性提高;随着激光功率的增加,WC颗粒烧损和溶解增多,同时涂层稀释率变大;激光重熔处理后涂层的显微硬度和磨损性能显著高于原等离子喷涂层,但激光功率对其有较大的影响,工艺参数的合理选择有利于WC颗粒适当熔化,从而在涂层中保留较高比例的硬质相,同时使WC颗粒与Ni基体的结合较强,达到较高的显微硬度和耐磨性能.

  15. Spherical Surfaces

    DEFF Research Database (Denmark)

    Brander, David

    2015-01-01

    We study surfaces of constant positive Gauss curvature in Euclidean 3-space via the harmonicity of the Gauss map. Using the loop group representation, we solve the regular and the singular geometric Cauchy problems for these surfaces, and use these solutions to compute several new examples. We gi...

  16. Superhydrophobic surfaces

    Science.gov (United States)

    Wang, Evelyn N; McCarthy, Matthew; Enright, Ryan; Culver, James N; Gerasopoulos, Konstantinos; Ghodssi, Reza

    2015-03-24

    Surfaces having a hierarchical structure--having features of both microscale and nanoscale dimensions--can exhibit superhydrophobic properties and advantageous condensation and heat transfer properties. The hierarchical surfaces can be fabricated using biological nanostructures, such as viruses as a self-assembled nanoscale template.

  17. Synthesis of structured triacylglycerols containing caproic acid by lipase-catalyzed acidolysis: Optimization by response surface methodology

    DEFF Research Database (Denmark)

    Zhou, D.Q.; Xu, Xuebing; Mu, Huiling

    2001-01-01

    Production in a batch reactor with a solvent-free system of structured triacylglycerols containing short-chain fatty acids by Lipozyme RM IM-catalyzed acidolysis between rapeseed oil and caproic acid was optimized using response surface methodology (RSM). Reaction time (t(r)), substrate ratio (S......-r), enzyme load (E-1, based on substrate), water content (W-c, based on enzyme), and reaction temperature (T-e), the five most important parameters for the reaction, were chosen for the optimization. The range of each parameter was selected as follows: t(r) = 5-17 h; E-1 = 6-14 wt %; T-e = 45-65 degreesC; S......-r = 2-6 mol/mol; and W-c = 2-12 wt %. The biocatalyst was Lipozyme RM IM, in which Rhizomucor miehei lipase is immobilized on a resin. The incorporation of caproic acid into rapeseed oil was the main monitoring response. In addition, the contents of mono-incorporated structured triacylglycerols and di...

  18. Surface boxplots

    KAUST Repository

    Genton, Marc G.

    2014-01-22

    In this paper, we introduce a surface boxplot as a tool for visualization and exploratory analysis of samples of images. First, we use the notion of volume depth to order the images viewed as surfaces. In particular, we define the median image. We use an exact and fast algorithm for the ranking of the images. This allows us to detect potential outlying images that often contain interesting features not present in most of the images. Second, we build a graphical tool to visualize the surface boxplot and its various characteristics. A graph and histogram of the volume depth values allow us to identify images of interest. The code is available in the supporting information of this paper. We apply our surface boxplot to a sample of brain images and to a sample of climate model outputs.

  19. Surface phonons

    CERN Document Server

    Wette, Frederik

    1991-01-01

    In recent years substantial progress has been made in the detection of surface phonons owing to considerable improvements in inelastic rare gas scattering tech­ niques and electron energy loss spectroscopy. With these methods it has become possible to measure surface vibrations in a wide energy range for all wave vectors in the two-dimensional Brillouin zone and thus to deduce the complete surface phonon dispersion curves. Inelastic atomic beam scattering and electron energy loss spectroscopy have started to play a role in the study of surface phonons similar to the one played by inelastic neutron scattering in the investigation of bulk phonons in the last thirty years. Detailed comparison between experimen­ tal results and theoretical studies of inelastic surface scattering and of surface phonons has now become feasible. It is therefore possible to test and to improve the details of interaction models which have been worked out theoretically in the last few decades. At this point we felt that a concise, co...

  20. Study on composite surface treatment of 38CrMoAl steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, a new composite surface treatment technology of electric brush plating Ni-W alloy and nitrocarburizing composite process of 38CrMoAl steel has been studied .The properties, microstructure and phase composition of the surface layer of 38CrMoAl steel are examined by optical microscopy , scanning electron microscope (SEM) and X-ray diffraction . The experiment on the wear resistance of surface layer is carried out . The effect of the thickness of electric brush plating of Ni-W alloy and the holding time of nitrocarburizing on the properties and the microstructure of surface layer are studied .The results show that good metallurgical bonding is transformed from mechanical bonding in electric brush plating deposits with 38CrMoAl steel; the components of surface deposit microstructure are Ni-base phase with less disperse WC,WN particles . The wear resistance of surface layer of 38CrMoAl steel treated by the composite process has increased 8 times compared with that by nitrocarburizing .The optimum electric brush plating thickness is 20μm , and the optimum holding time of nitrocarburizing is 80 min at 540℃.

  1. Surfacing Moves

    DEFF Research Database (Denmark)

    Lutz, Peter

    2013-01-01

    such as schedules, machines, and aging bodies. To this end, the article also experiments with ‘surfacing’ as an ethnographic heuristic for figuring these different ‘spatial-timings’. The article concludes that surfacing matters not only in senior home care but also in the field-desks of ethnographic analysis....

  2. Attack surfaces

    DEFF Research Database (Denmark)

    Gruschka, Nils; Jensen, Meiko

    2010-01-01

    The new paradigm of cloud computing poses severe security risks to its adopters. In order to cope with these risks, appropriate taxonomies and classification criteria for attacks on cloud computing are required. In this work-in-progress paper we present one such taxonomy based on the notion...... of attack surfaces of the cloud computing scenario participants. © 2010 IEEE....

  3. Surfacing Moves

    DEFF Research Database (Denmark)

    Lutz, Peter

    2013-01-01

    such as schedules, machines, and aging bodies. To this end, the article also experiments with ‘surfacing’ as an ethnographic heuristic for figuring these different ‘spatial-timings’. The article concludes that surfacing matters not only in senior home care but also in the field-desks of ethnographic analysis....

  4. Surface and sliding wear behaviour of different coatings and steels

    Energy Technology Data Exchange (ETDEWEB)

    Vera-Cardenas, E.E. [Universidad Politecnica de Pachuca, Zempoala, Hidalgo (Mexico)]. E-mail: evera@upp.edu.mx; Vite-Torres, M. [Instituto Politecnico Nacional, Mexico D.F. (Mexico)]. E-mail: drmanulvite9@hotmail.com; Lewis, R. [University of Sheffield (United Kingdom)]. E-mail: roger.lewis@sheffield.ac.uk

    2012-01-15

    In this work, the sliding wear behaviour of the coatings TiN, CrN and WC/C applied on steel substrates was studied using a reciprocating wear test machine. All tests were carried out in dry conditions, at room temperature (20-23 degrees Celsius and 45% - 50% relative humidity). The average sliding velocity was 0.08 m/s and an amplitude of 2 mm was used. The applied loads were 11.76 N (Po = 1.74 GPa) and 7.84 N (Po = 1.52 GPa). Optical microscopy was used to observe the characteristics of wear scars and spalls and possible causes of their formation. The variation of the friction coefficient against the number of cycles was obtained. This was used to determine more precisely the time (number of cycles) where the coating presented the first signs of wear, in addition Energy Dispersive X-ray analysis (EDS) was performed, as well as Scanning Electron Microscopy (SEM) and hardness tests on the wear traces, which reinforced the previous observations. Thus it was possible to know the wear life of different coatings and possible causes of variation. Increasing the load was an important factor in the variation of wear life results. But it is also important to consider other factors such as surface roughness and thickness of coatings. [Spanish] En este trabajo se estudio el comportamiento en desgaste por deslizamiento de los recubrimientos de TiN, CrN y WC/C aplicados sobre sustratos de acero. Las pruebas se realizaron con una maquina reciprocante en condiciones secas a temperatura ambiente (20-23 grados centigrados y 45% - 50% de humedad relativa). Se empleo una velocidad promedio de 0.08 m/s y una amplitud de 2 mm. Las cargas aplicadas fueron de 11.76N (Po = 1.74 GPa) y de 7.84 N (Po = 1.52 GPa). Se realizo microscopia optica para observar las caracteristicas de las zonas de desgaste y sus posibles causas de formacion. Se obtuvo graficamente la variacion del coeficiente de friccion con el numero de ciclos. Estos datos se emplearon para determinar con mayor precision el

  5. Effects of Process Conditions on Fretting Wear Properties of Thermal Sprayed NiCr/WC Nanostructured Coating%喷涂工艺参数对热喷涂纳米镍铬碳化钨涂层微动磨损性能的影响

    Institute of Scientific and Technical Information of China (English)

    刘胜林; 郑雪萍

    2012-01-01

    以纳米NiCr/WC复合粉末(其中70%的WC与30%的NiCr)(文中含量均为质量分数)为原料,采用活性燃烧超音速火焰喷涂技术制备了纳米NiCr/WC复合涂层.利用SRV高温磨损试验机进行微动磨损试验,结果显示,在其它工艺参数相同的条件下,纳米涂层在喷涂距离为200 mm条件下的耐磨性能最差,在喷涂距离为160 mm条件下的耐磨性能最好;纳米涂层在送粉率为5 rpm条件下的耐磨性能最差,在送粉率为15 rpm条件下的耐磨性能最好.此外,与综合性能优良的渗碳轴承钢20CrNi2Mo相比,所有的纳米涂层的耐磨损性能都明显优于相同温度条件下的轴承钢的耐磨损性能.%Nanostructured coatings of NiCr/WC (70% WC, 30%NiCr) were prepared via actived-combustion-high velocity air fuel (AC-HVAF). Fretting wear test was carried out by SRV high, temperature wearing equipment The results show that the thermal sprayed NiCr/WC nanostructured coating prepared from the spraying distance of 160 mm has the best fretting wear properties under the same other process parameters, and the nanostructured coating prepared from the spraying distance of 200 mm has the worst fretting wear properties. The nanostructured coating prepared at the powder feed rate of 15 rpm has the best fretting wear properties under the same other process parameters, the nanostructured coating prepared at the powder feed rate of 5 rpm has the worst fretting wear properties, respectively. In addition, compared to the carburizing bearing steel 20CrNi2Mo with excellent overall performance, the wearing resistances of all nanostructured coatings are better than that of the carburizing bearing steel under the same wear conditions.

  6. Describing Surfaces.

    Science.gov (United States)

    1985-01-01

    York. Do Carmo , Manfredo P, [1976], Differential Geometry of Curves and Surfaces, Prent- ice-Hall, Englewood Cliffs, NJ. Faugeras, 0. D., et. al, [1982...lightbulb. It is well-known (for exam~ple, do Carmo "" "..-’,.’.V .. .V...i ra I s ; ul ing-.. "’. Figure 11. The helicoid of a single blade. (Reproduced from [do Carmo 1976, Figure 2-27 Page 94]) where m and 1 are assumed

  7. Investigation of Plasma Spray Coatings as an Alternative to Hard Chrome Plating on Internal Surfaces

    Science.gov (United States)

    2006-09-14

    alloy Ni-988 Praxair WC-Co self fluxing 50%(WC 12Co) 50%(33Ni 9Cr 3.5Fe 2Si 2B 0.5C) SM 5803 Sulzer Metco (WC 12Co) 25(Ni-Based Superalloy ) SM...Micro Hardness [HV0.3] Cracks 10012402-1 SM 5803 (WC 12Co) 25(Ni-Based Superalloy ) Ar/He/H2 5.3 82.2 671 Micro cracks 10012502-1 D2002 (WC...o n V o lu m e L o ss ( m m 3 ) Figure 4-28. Abrasion resistance of EHC and plasma spray coatings. Ring Coated (block) disc Figure

  8. Study on Wear Resistance of WC Particulate Reinforced Steel Matrix Composite Prepared by Mechanical Alloying and Spark-plasma Sintering%MA-SPS法制备WC颗粒增强钢基复合材料的耐磨性研究

    Institute of Scientific and Technical Information of China (English)

    谢金乐; 刘允中; 吴汇江; 肖文华

    2011-01-01

    采用机械合金化和放电等离子体法(MA-SPS)制备了WC颗粒增强钢基复合材料,对复合材料的组织形貌、耐磨性及耐磨机理进行研究.结果表明:该方法改善了复合材料的组织形貌,晶粒比较细小且均匀;同时显著提高了材料的硬度和耐磨性,随WC含量的增加,复合材料的致密度、硬度和耐磨性增加,最高硬度达70 HRC,相比基体材料的耐磨性提高了8倍;该材料的主要磨损机制为粘着磨损和磨粒磨损.%WC participate reinforced steel matrix composite was prepared by MA-SPS (mechanical alloying and spark plasma sintering). The morphology, wear resistance and wear mechanism of the composite were studied. The results indicate that the method significantly improves the morphology. The size and distribution of the grain is very small and uniform, respectively. With the increase of WC content, the relative density, hardness and wear resistance of the composite increase. The maximum hardness is up to 70 HRC and the highest wear resistance of the composite is 8 times higher than that of the steel matrix. The main wear mechanism is adhesive wear and abrasive wear.

  9. 纳米结构陶瓷涂层磨削表面残余应力的实验设计%The Experiment Designing of the Surface Residual Stresses after Grinding for Nanostructured Ceramic Coatings

    Institute of Scientific and Technical Information of China (English)

    刘伟香; 王瑶

    2014-01-01

    The nanostructured tungsten carbide / cobalt ( n-WC/12Co ) ceramic coating materials are taken as grinding object , grinding machine and three kinds of grinding wheel are cleverly chosen , by using X ray diffraction instrument and the design of grinding parameters , the paper provided basis for nanostructured ceramic coatings grinding experiments and surface residual stress measurement and follow-up study "grinding parameters on the grinding surface residual stress influence rule".%以近年来新出现的纳米结构碳化钨/钴( n- WC/12Co )陶瓷涂层材料为磨削对象,巧妙选择磨削实验用磨床和三种砂轮,利用X射线衍射仪等设备,通过设计磨削参数,为纳米结构陶瓷涂层的磨削实验和表面残余应力的测量及后续研究“磨削参数对磨削表面残余应力的影响规律”提供依据。

  10. Evaluation of the Influence of Specific Surface Treatments of RBA on a Set of Properties of Concrete

    Directory of Open Access Journals (Sweden)

    Marcela Ondova

    2016-03-01

    Full Text Available High water absorption of recycled brick aggregate (RBA is one of the most discussed parameters in terms of its application in the production of concrete—its influence on the amount of mixing water and, hence, the quality of the concrete, is usually considered negative. In this paper, different methods of decreasing the absorption of RBA and, consequently, the impact on the properties of concrete, are described. The RBA has been treated to decrease the water absorption capacity by impregnation approach using specific impregnators. Afterwards, the RBA samples have been dried at two different temperatures in the laboratory oven—20 and 90 °C. Concretes using 4/8 fraction of the treated RBA instead of natural aggregate (NA have been mixed and tested. The effectiveness of the RBA treatments have been evaluated on the basis of their influence on the properties of the hardened concrete; by means of the following tests: flexural strength, compressive strength, capillarity, total water absorption capacity, depth of water penetration under pressure, and frost resistance. The method of ranking by ordinal scale has been used as it is suitable for the comparison of a large set of results, while results have been analyzed in terms of the most important technological parameter that influences the quality of the concrete-effective water content. Out of all the tested surface-treatments of RBA, treatment by sodium water glass has the best potential for reduction of the water/cement (w/c ratio. When the effective w/c ratio is kept within standard limits, concretes containing treated RBA are possible to be specified for various exposure classes and manufacturing in practice. The experiment confirms that at a constant amount of mixing water, with decreasing water absorption of RBA, the effective amount of water in the concrete increases and, hence, the final properties of the concrete decrease (get worse. As the water absorption of the RBA declines, there is a

  11. Atomic and molecular adsorption on transition-metal carbide (111) surfaces from density-functional theory: a trend study of surface electronic factors.

    Science.gov (United States)

    Vojvodic, A; Ruberto, C; Lundqvist, B I

    2010-09-22

    This study explores atomic and molecular adsorption on a number of early transition-metal carbides (TMCs) in NaCl structure by means of density-functional theory calculations. The investigated substrates are the TM-terminated TMC(111) surfaces, of interest because of the presence of different types of surface resonances (SRs) on them and because of their technological importance in growth processes. Also, TM compounds have shown potential in catalysis applications. Trend studies are conducted with respect to both period and group in the periodic table, choosing the substrates ScC, TiC, VC, ZrC, NbC, δ-MoC, TaC, and WC (in NaCl structure) and the adsorbates H, B, C, N, O, F, NH, NH(2), and NH(3). Trends in adsorption strength are explained in terms of surface electronic factors, by correlating the calculated adsorption-energy values with the calculated surface electronic structures. The results are rationalized by use of a concerted-coupling model (CCM), which has previously been applied successfully to the description of adsorption on TiC(111) and TiN(111) surfaces (Ruberto et al 2007 Solid State Commun. 141 48). First, the clean TMC(111) surfaces are characterized by calculating surface energies, surface relaxations, Bader charges, and surface-localized densities of states (DOSs). Detailed comparisons between surface and bulk DOSs reveal the existence of transition-metal localized SRs (TMSRs) in the pseudogap and of several C-localized SRs (CSRs) in the upper valence band on all considered TMC(111) surfaces. The spatial extent and the dangling bond nature of these SRs are supported by real-space analyses of the calculated Kohn-Sham wavefunctions. Then, atomic and molecular adsorption energies, geometries, and charge transfers are presented. An analysis of the adsorbate-induced changes in surface DOSs reveals a presence of both adsorbate-TMSR and adsorbate-CSRs interactions, of varying strengths depending on the surface and the adsorbate. These variations are

  12. Surface texture metrology for high precision surfaces

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Gasparin, Stefania; Tosello, Guido

    2010-01-01

    This paper introduces some of the challenges related to surface texture measurement of high precision surfaces. The paper is presenting two case studies related to polished tool surfaces and micro part surfaces. In both cases measuring instrumentation, measurement procedure and the measurement...

  13. Surface texture metrology for high precision surfaces

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Gasparin, Stefania; Tosello, Guido

    2010-01-01

    This paper introduces some of the challenges related to surface texture measurement of high precision surfaces. The paper is presenting two case studies related to polished tool surfaces and micro part surfaces. In both cases measuring instrumentation, measurement procedure and the measurement re...

  14. Toroidal surfaces compared with spherocylindrical surfaces

    Science.gov (United States)

    Malacara-Doblado, Daniel; Malacara-Hernandez, Daniel; Garcia-Marquez, Jorge L.

    1995-08-01

    Toroidal and sphero-cylindrical optical surfaces are two different kinds of surfaces (Menchaca and Malacara, 1986), but they are almost identical in the vicinity of the optical axis. The separation between these two surfaces increases when the distance to the optical axis increases. In this work the separation between these two surfaces outside of the central region is analytically studied.

  15. Representing Quadric Surfaces Using NURBS Surfaces

    Institute of Scientific and Technical Information of China (English)

    秦开怀

    1997-01-01

    A method for representing quadrc surfaces using NURBS is presented.By means of the necessary and sufficient conditons for NURBS curves to precisely represent circular arcs and other conics,quadric surfaces can be represented by NURBS surfaces with fewer control vertices.The method can be used not only for NURBS surface representation of quadric surfaces,but also for rounding polyhedrons.Many examples are given in the paper.

  16. Brain surface parameterization using Riemann surface structure.

    Science.gov (United States)

    Wang, Yalin; Gu, Xianfeng; Hayashi, Kiralee M; Chan, Tony F; Thompson, Paul M; Yau, Shing-Tung

    2005-01-01

    We develop a general approach that uses holomorphic 1-forms to parameterize anatomical surfaces with complex (possibly branching) topology. Rather than evolve the surface geometry to a plane or sphere, we instead use the fact that all orientable surfaces are Riemann surfaces and admit conformal structures, which induce special curvilinear coordinate systems on the surfaces. Based on Riemann surface structure, we can then canonically partition the surface into patches. Each of these patches can be conformally mapped to a parallelogram. The resulting surface subdivision and the parameterizations of the components are intrinsic and stable. To illustrate the technique, we computed conformal structures for several types of anatomical surfaces in MRI scans of the brain, including the cortex, hippocampus, and lateral ventricles. We found that the resulting parameterizations were consistent across subjects, even for branching structures such as the ventricles, which are otherwise difficult to parameterize. Compared with other variational approaches based on surface inflation, our technique works on surfaces with arbitrary complexity while guaranteeing minimal distortion in the parameterization. It also offers a way to explicitly match landmark curves in anatomical surfaces such as the cortex, providing a surface-based framework to compare anatomy statistically and to generate grids on surfaces for PDE-based signal processing.

  17. The Effect of Laser Surface Treatment on Structure and Mechanical Properties Aluminium Alloy ENAC-AlMg9

    Directory of Open Access Journals (Sweden)

    Pakieła W.

    2016-09-01

    Full Text Available In this work, the influence of a high power diode laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this study was to improve the mechanical and tribological properties of the surface layer of the aluminium alloy by simultaneously melting and feeding tungsten carbide particles into the molten pool. During the process was used high-power diode laser HPDL. In order to remelt the aluminium alloy surface the HPDL laser of 1.8, 2.0 and 2.2 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 cm/s. In order to protect the liquid metal during laser treatment was used argon. As a base material was used aluminium alloy ENAC-AlMg9. To improve the surface mechanical and wear properties of the applied aluminium alloy was used biphasic tungsten carbide WC/W2C. The size of alloying powder was in the range 110-210 µm. The ceramic powder was introduced in the remelting zone by a gravity feeder at a constant rate of 8 g/m.

  18. Correlation analysis of insulin resistance and surface measurement index in type 2 diabetes patients%2型糖尿病患者胰岛素抵抗与体表测量指数的相关性分析

    Institute of Scientific and Technical Information of China (English)

    萧丽军; 缪珩; 吴小梅; 何爱琴; 李万庆

    2012-01-01

    Objective: To observe and analysis the correlation of the insulin resistance and body surface measurement index in type 2 diabetes patients. Methods: 92 patients with diabetes and 31 healthy controls were enrolled. Blood pressure, fasting plasma glucose ( FPG) , fasting insulin ( FINS ) , lipids, HbAlc, height ( H) , weight (W) ,body mass index (BMI) , waist circumference ( WC ) , hip circumference , neck circumference, the left upper arm circumference ( AC ) , the left thigh circumference, insulin resistance index (IRI) were studied to explore the correlation between the indicators. Results: The diabetic group IRI were significantly higher ( P < 0. 05 ) , and insulinsensitivity index (ISI) ,β-cell function index ( HBCi) was significantly lower than the control group ( P < 0. 05). Diabetic group IRI and BMI, WC were positively correlated. Coefficient was 0. 70,0. 41. Diabetic group total cholesterol increased along with the increase of BMI with a significant difference ( P < 0. 05 ) , ISI decreased with the increasing BMI. Conclusion: Type 2 diabetes patients with glucose and lipid metabolism disorders, insulin resistance,body surface measure of BMI,WC was significantly positively correlated with IRI. Controlling BMI and WC can improve insulin resistance.%目的:探讨2型糖尿病胰岛素抵抗(IR)与体表测量指数的相关性.方法:选取2型糖尿病患者92例和健康对照31例.检测血压、空腹血糖(FPG)、空腹胰岛素(FINS)、血脂、糖化血红蛋白(HbA1c)、身高(H)、体重(W)、体重指数(BMI)、腰围(WC)、腹围、臀围、颈围、左上臂围(AC)、左大腿围、胰岛素抵抗指数(IRI),探讨各项指标间的相关性.结果:糖尿病组IRI显著高于对照组(P<0.05),而胰岛素敏感指数(ISI)、B细胞功能指数(HBCi)显著低于对照组(P<0.05).糖尿病组IRI与BMI、WC呈正相关,相关系数分别为0.70、0.41.糖尿病组内总胆固醇随BMI的增加而增加,且差异有统计学意义(P<0.05),IAI

  19. On surface approximation using developable surfaces

    DEFF Research Database (Denmark)

    Chen, H. Y.; Lee, I. K.; Leopoldseder, s.

    1999-01-01

    We introduce a method for approximating a given surface by a developable surface. It will be either a G(1) surface consisting of pieces of cones or cylinders of revolution or a G(r) NURBS developable surface. Our algorithm will also deal properly with the problems of reverse engineering and produce...... robust approximation of given scattered data. The presented technique can be applied in computer aided manufacturing, e.g. in shipbuilding. (C) 1999 Academic Press....

  20. On surface approximation using developable surfaces

    DEFF Research Database (Denmark)

    Chen, H. Y.; Lee, I. K.; Leopoldseder, S.

    1998-01-01

    We introduce a method for approximating a given surface by a developable surface. It will be either a G_1 surface consisting of pieces of cones or cylinders of revolution or a G_r NURBS developable surface. Our algorithm will also deal properly with the problems of reverse engineering and produce...... robust approximation of given scattered data. The presented technique can be applied in computer aided manufacturing, e.g. in shipbuilding....

  1. Assessment of fluoride content in tropical surface soils used for crop ...

    African Journals Online (AJOL)

    use

    ... characteristics of the soil, for instance a Pearson correlations analysis ... A bar chart showing the pattern of fluoride in the selected communities. Table 2. Fluoride content ..... Survey, BGS Technical Report WC/95/43. Stevens DP, McLaughlin ...

  2. Effect of internal short fibers, steel reinforcement, and surface layer on impact and penetration resistance of concrete

    Directory of Open Access Journals (Sweden)

    Ali Abd_Elhakam Aliabdo

    2013-09-01

    Full Text Available This paper presents an experimental program to investigate the impact and penetration resistance of concrete. The research work is divided into two approaches. These approaches are effect of concrete constituents and effect of surface layer. Effect of concrete aggregate type, w/c ratio, fiber type, fiber shape, fiber volume fraction, and steel reinforcement is considered in the first approach. The second approach includes using fiber reinforced concrete and glass fiber reinforced polymer as surface layers. The evaluating tests include standard impact test according to ASTM D 1557 and suggested simulated penetration test to measure the impact and penetration resistance of concrete. The test results of plain and fibrous concrete from ASTM D 1557 method indicated that steel fiber with different configurations and using basalt have a great positive effect on impact resistance of concrete. Moreover, the simulated penetration test indicates that steel fibers are more effective than propylene fibers, type of coarse aggregate has negligible effect, and steel fiber volume fraction has a more significant influence than fiber shape for reinforced concrete test panels. Finally, as expectable, surface properties of tested concrete panels have a significant effect on impact and penetration resistance.

  3. Nanostructured TaxC interlayer synthesized via double glow plasma surface alloying process for diamond deposition on cemented carbide

    Science.gov (United States)

    Rong, Wolong; Hei, Hongjun; Zhong, Qiang; Shen, Yanyan; Liu, Xiaoping; Wang, Xin; Zhou, Bing; He, Zhiyong; Yu, Shengwang

    2015-12-01

    The aim in this work was to improve the adhesion of diamond coating with pre-deposition of a TaxC interlayer on cemented carbide (WC-Co) substrate by double glow plasma surface alloying technique. The following deposition of diamond coating on the interlayer was performed in a microwave plasma chemical vapor deposition (MPCVD) reactor. TaxC interlayer with an inner diffusion layer and an outer deposition layer was composed of Ta2C and TaC nanocrystalline, and it exhibited a special compact surface morphology formed of flower-shaped pits. As the gradual element distributions existed in the diffusion layer, the interlayer displayed a superior adherence to the substrate with significantly enhanced surface microhardness to the original substrate. After CVD process, the preferred orientation of TaC changed from (2 2 2) to (2 0 0) plane, and a uniform and tense diamond coating with adhesion referred to class HF 2 at least (Verein Deutscher Ingenieure 3198 norm) was obtained on the interlayered substrate. It indicated that the diffusion of Co was effectively inhibited by the formation of TaxC diffusion-deposition interlayer. The TaxC interlayer is most likely to improve the performance of diamond coatings used in cutting tools.

  4. Open algebraic surfaces

    CERN Document Server

    Miyanishi, Masayoshi

    2000-01-01

    Open algebraic surfaces are a synonym for algebraic surfaces that are not necessarily complete. An open algebraic surface is understood as a Zariski open set of a projective algebraic surface. There is a long history of research on projective algebraic surfaces, and there exists a beautiful Enriques-Kodaira classification of such surfaces. The research accumulated by Ramanujan, Abhyankar, Moh, and Nagata and others has established a classification theory of open algebraic surfaces comparable to the Enriques-Kodaira theory. This research provides powerful methods to study the geometry and topology of open algebraic surfaces. The theory of open algebraic surfaces is applicable not only to algebraic geometry, but also to other fields, such as commutative algebra, invariant theory, and singularities. This book contains a comprehensive account of the theory of open algebraic surfaces, as well as several applications, in particular to the study of affine surfaces. Prerequisite to understanding the text is a basic b...

  5. PREFACE: Vibrations at surfaces Vibrations at surfaces

    Science.gov (United States)

    Rahman, Talat S.

    2011-12-01

    This special issue is dedicated to the phenomenon of vibrations at surfaces—a topic that was indispensible a couple of decades ago, since it was one of the few phenomena capable of revealing the nature of binding at solid surfaces. For clean surfaces, the frequencies of modes with characteristic displacement patterns revealed how surface geometry, as well as the nature of binding between atoms in the surface layers, could be different from that in the bulk solid. Dispersion of the surface phonons provided further measures of interatomic interactions. For chemisorbed molecules on surfaces, frequencies and dispersion of the vibrational modes were also critical for determining adsorption sites. In other words, vibrations at surfaces served as a reliable means of extracting information about surface structure, chemisorption and overlayer formation. Experimental techniques, such as electron energy loss spectroscopy and helium-atom-surface scattering, coupled with infra-red spectroscopy, were continually refined and their resolutions enhanced to capture subtleties in the dynamics of atoms and molecules at surfaces. Theoretical methods, whether based on empirical and semi-empirical interatomic potential or on ab initio electronic structure calculations, helped decipher experimental observations and provide deeper insights into the nature of the bond between atoms and molecules in regions of reduced symmetry, as encountered on solid surfaces. Vibrations at surfaces were thus an integral part of the set of phenomena that characterized surface science. Dedicated workshops and conferences were held to explore the variety of interesting and puzzling features revealed in experimental and theoretical investigations of surface vibrational modes and their dispersion. One such conference, Vibrations at Surfaces, first organized by Harald Ibach in Juelich in 1980, continues to this day. The 13th International Conference on Vibrations at Surfaces was held at the University of

  6. Surface reconstruction by offset surface filtering

    Institute of Scientific and Technical Information of China (English)

    DONG Chen-shi; WANG Guo-zhao

    2005-01-01

    The problem of computing a piecewise linear approximation to a surface from its sample has been a focus of research in geometry modeling and graphics due to its widespread applications in computer aided design. In this paper, we give a new algorithm, to be called offset surface filtering (OSF) algorithm, which computes a piecewise-linear approximation of a smooth surface from a finite set of cloud points. The algorithm has two main stages. First, the surface normal on every point is estimated by the least squares best fitting plane method. Second, we construct a restricted Delaunay triangulation, which is a tubular neighborhood of the surface defined by two offset surfaces. The algorithm is simple and robust. We describe an implementation of it and show example outputs.

  7. 基于非晶SiO2过渡层在硬质合金刀具基体上沉积金刚石涂层%Amorphous SiO2 interlayers for deposition of adherent diamond films onto WC?Co inserts

    Institute of Scientific and Technical Information of China (English)

    崔雨潇; 赵天奇; 孙方宏; 沈彬

    2015-01-01

    Amorphous SiO2 (a-SiO2) films were synthesized on WC?Co substrates with H2 and tetraethoxysilane (TEOS) via pyrolysis of molecular precursor. X-ray diffraction (XRD) pattern shows that silicon?cobalt compounds form at the interface between a-SiO2 films and WC?Co substrates. Moreover, it is observed by transmission electron microscope (TEM) that the a-SiO2 films are composed of hollow mirco-spheroid a-SiO2 particles. Subsequently,the a-SiO2 films are used as intermediate films and chemical vapor deposition (CVD) diamond films are deposited on them. Indentation tests were performed to evaluate the adhesion of bi-layer (a-SiO2 + diamond) films on cemented carbide substrates. And the cutting performance of bi-layer (a-SiO2 + diamond) coated inserts was evaluated by machining the glass fiber reinforced plastic (GFRP). The results show that a-SiO2 interlayers can greatly improve the adhesive strength of diamond films on cemented carbide inserts; furthermore, thickness of the a-SiO2 interlayers plays a significant role in their effectiveness on adhesion enhancement of diamond films.%以氢气和正硅酸乙酯为反应源,采用前驱体裂解的方法在硬质合金基体上制备非晶SiO2(a-SiO2)薄膜.X射线衍射(XRD)分析表明,非晶薄膜与基体发生反应,并在界面上形成硅钴化合物.此外,透射电镜(TEM)表征表明,该薄膜由微米级的空心球团状的非晶 SiO2颗粒构成.随后,将非晶 SiO2薄膜作为过渡层,采用热丝化学气相沉积技术在过渡层上沉积金刚石涂层.通过压痕试验表征制备获得的金刚石?非晶SiO2复合涂层对硬质合金基体的附着力.通过加工玻璃丝纤维增强塑料(GFRP)表征该复合涂层的切削性能.结果表明,非晶 SiO2过渡层可以有效地改善金刚石涂层对硬质合金基体的附着力.此外,非晶SiO2过渡层的厚度对金刚石涂层附着力的提升效果有很大影响.

  8. Surfaces with Natural Ridges

    DEFF Research Database (Denmark)

    Brander, David; Markvorsen, Steen

    2015-01-01

    We discuss surfaces with singularities, both in mathematics and in the real world. For many types of mathematical surface, singularities are natural and can be regarded as part of the surface. The most emblematic example is that of surfaces of constant negative Gauss curvature, all of which...

  9. Surfaces with Natural Ridges

    DEFF Research Database (Denmark)

    Brander, David; Markvorsen, Steen

    2015-01-01

    We discuss surfaces with singularities, both in mathematics and in the real world. For many types of mathematical surface, singularities are natural and can be regarded as part of the surface. The most emblematic example is that of surfaces of constant negative Gauss curvature, all of which...

  10. Approximation by Cylinder Surfaces

    DEFF Research Database (Denmark)

    Randrup, Thomas

    1997-01-01

    We present a new method for approximation of a given surface by a cylinder surface. It is a constructive geometric method, leading to a monorail representation of the cylinder surface. By use of a weighted Gaussian image of the given surface, we determine a projection plane. In the orthogonal...

  11. Fast disinfecting antimicrobial surfaces.

    Science.gov (United States)

    Madkour, Ahmad E; Dabkowski, Jeffery M; Nusslein, Klaus; Tew, Gregory N

    2009-01-20

    Silicon wafers and glass surfaces were functionalized with facially amphiphilic antimicrobial copolymers using the "grafting from" technique. Surface-initiated atom transfer radical polymerization (ATRP) was used to grow poly(butylmethacrylate)-co-poly(Boc-aminoethyl methacrylate) from the surfaces. Upon Boc-deprotection, these surfaces became highly antimicrobial and killed S. aureus and E. coli 100% in less than 5 min. The molecular weight and grafting density of the polymer were controlled by varying the polymerization time and initiator surface density. Antimicrobial studies showed that the killing efficiency of these surfaces was independent of polymer layer thickness or grafting density within the range of surfaces studied.

  12. Analysis of the Effect of Surface Modification on Polyimide Composites Coated with Erosion Resistant Materials

    Science.gov (United States)

    Ndalama, Tchinga; Hirschfeld, Deidre; Sutter, James K. (Technical Monitor)

    2003-01-01

    The aim of this research is to enhance performance of composite coatings through modification of graphite-reinforced polyimide composite surfaces prior to metal bond coat/ hard topcoat application for use in the erosive and/or oxidative environments of advanced engines. Graphite reinforced polyimide composites, PMR-15 and PMR-II-50, formed by sheet molding and pre-pregging will be surface treated, overlaid with a bond coat and then coated with WC-Co. The surface treatment will include cleaning, RF plasma or ultraviolet light- ozone etching, and deposition of SiO(x) groups. These surface treatments will be studied in order to investigate and improve adhesion and oxidation resistance. The following panels were provided by NASA-Glenn Research Center(NASA-GRC): Eight compression molded PMR-II-50; 6 x 6 x 0.125 in. Two vacuum-bagged PMR-II-50; 12 x 12 x 0.125 in. Eight compression molded PMR-15; 6 x 6 x 0.125 in. One vacuum-bagged PMR-15; 12 x 12 x 0.125 in. All panels were made using a 12 x 12 in. T650-35 8HS (3K-tow) graphite fabric. A diamond-wafering blade, with deionized water as a cutting fluid, was used to cut PMR-II-50 and PMR-15 panels into 1 x 1 in. pieces for surface tests. The panel edges exhibiting delamination were used for the preliminary surface preparation tests as these would be unsuitable for strength and erosion testing. PMR-15 neat resin samples were also provided by NASA GRC. Surface profiles of the as-received samples were determined using a Dektak III Surface profile measuring system. Two samples of compression molded PMR-II-50 and PMR-15, vacuum-bagged PMR-II-50 and PMR-15 were randomly chosen for surface profile measurement according to ANSI/ASME B46.1. Prior to each measurement, the samples were blasted with compressed air to remove any artifacts. Five 10 mm-long scans were made on each sample. The short and long wavelength cutoff filter values were set at 100 and 1000 m, diamond stylus radius was 12.5 microns. Table 1 is a summary of the

  13. Biocompatible implant surface treatments.

    Science.gov (United States)

    Pattanaik, Bikash; Pawar, Sudhir; Pattanaik, Seema

    2012-01-01

    Surface plays a crucial role in biological interactions. Surface treatments have been applied to metallic biomaterials in order to improve their wear properties, corrosion resistance, and biocompatibility. A systematic review was performed on studies investigating the effects of implant surface treatments on biocompatibility. We searched the literature using PubMed, electronic databases from 1990 to 2009. Key words such as implant surface topography, surface roughness, surface treatment, surface characteristics, and surface coatings were used. The search was restricted to English language articles published from 1990 to December 2009. Additionally, a manual search in the major dental implant journals was performed. When considering studies, clinical studies were preferred followed by histological human studies, animal studies, and in vitro studies. A total of 115 articles were selected after elimination: clinical studies, 24; human histomorphometric studies, 11; animal histomorphometric studies, 46; in vitro studies, 34. The following observations were made in this review: · The focus has shifted from surface roughness to surface chemistry and a combination of chemical manipulations on the porous structure. More investigations are done regarding surface coatings. · Bone response to almost all the surface treatments was favorable. · Future trend is focused on the development of osteogenic implant surfaces. Limitation of this study is that we tried to give a broader overview related to implant surface treatments. It does not give any conclusion regarding the best biocompatible implant surface treatment investigated till date. Unfortunately, the eventually selected studies were too heterogeneous for inference of data.

  14. Computer aided surface representation

    Energy Technology Data Exchange (ETDEWEB)

    Barnhill, R E

    1987-11-01

    The aims of this research are the creation of new surface forms and the determination of geometric and physical properties of surfaces. The full sweep from constructive mathematics through the implementation of algorithms and the interactive computer graphics display of surfaces is utilized. Both three-dimensional and multi- dimensional surfaces are considered. Particular emphasis is given to the scientific computing solution of Department of Energy problems. The methods that we have developed and that we are proposing to develop allow applications such as: Producing smooth contour maps from measured data, such as weather maps. Modeling the heat distribution inside a furnace from sample measurements. Terrain modeling based on satellite pictures. The investigation of new surface forms includes the topics of triangular interpolants, multivariate interpolation, surfaces defined on surfaces and monotone and/or convex surfaces. The geometric and physical properties considered include contours, the intersection of surfaces, curvatures as a interrogation tool, and numerical integration.

  15. Nanofluids mediating surface forces.

    Science.gov (United States)

    Pilkington, Georgia A; Briscoe, Wuge H

    2012-11-01

    Fluids containing nanostructures, known as nanofluids, are increasingly found in a wide array of applications due to their unique physical properties as compared with their base fluids and larger colloidal suspensions. With several tuneable parameters such as the size, shape and surface chemistry of nanostructures, as well as numerous base fluids available, nanofluids also offer a new paradigm for mediating surface forces. Other properties such as local surface plasmon resonance and size dependent magnetism of nanostructures also present novel mechanisms for imparting tuneable surface interactions. However, our fundamental understanding, experimentally and theoretically, of how these parameters might affect surface forces remains incomplete. Here we review recent results on equilibrium and dynamic surface forces between macroscopic surfaces in nanofluids, highlighting the overriding trends in the correlation between the physical parameters that characterise nanofluids and the surface forces they mediate. We also discuss the challenges that confront existing surface force knowledge as a result of this new paradigm.

  16. Fluorinated silica microchannel surfaces

    Science.gov (United States)

    Kirby, Brian J.; Shepodd, Timothy Jon

    2005-03-15

    A method for surface modification of microchannels and capillaries. The method produces a chemically inert surface having a lowered surface free energy and improved frictional properties by attaching a fluorinated alkane group to the surface. The coating is produced by hydrolysis of a silane agent that is functionalized with either alkoxy or chloro ligands and an uncharged C.sub.3 -C.sub.10 fluorinated alkane chain. It has been found that the extent of surface coverage can be controlled by controlling the contact time from a minimum of about 2 minutes to a maximum of 120 minutes for complete surface coverage.

  17. Extremal surface barriers

    Energy Technology Data Exchange (ETDEWEB)

    Engelhardt, Netta; Wall, Aron C. [Department of Physics, University of California,Santa Barbara, CA 93106 (United States)

    2014-03-13

    We present a generic condition for Lorentzian manifolds to have a barrier that limits the reach of boundary-anchored extremal surfaces of arbitrary dimension. We show that any surface with nonpositive extrinsic curvature is a barrier, in the sense that extremal surfaces cannot be continuously deformed past it. Furthermore, the outermost barrier surface has nonnegative extrinsic curvature. Under certain conditions, we show that the existence of trapped surfaces implies a barrier, and conversely. In the context of AdS/CFT, these barriers imply that it is impossible to reconstruct the entire bulk using extremal surfaces. We comment on the implications for the firewall controversy.

  18. Designing bioinspired superoleophobic surfaces

    Science.gov (United States)

    Brown, Philip S.; Bhushan, Bharat

    2016-01-01

    Nature provides a range of functional surfaces, for example, water-repellent or superhydrophobic surfaces, most common among them the lotus leaf. While water-repellency is widespread in nature, oil-repellency is typically limited to surfaces submerged in water, such as fish scales. To achieve oleophobicity in air, inspiration must be taken from natural structures and chemistries that are not readily available in nature need to be introduced. Researchers usually turn to fluorinated materials to provide the low surface energy that, when combined with bioinspired surface topography, is the key to unlocking oil-repellency. This review presents the state-of-the-art in the fabrication of superoleophobic surfaces.

  19. Reactions at Solid Surfaces

    CERN Document Server

    Ertl, Gerhard

    2009-01-01

    Expanding on the ideas first presented in Gerhard Ertl's acclaimed Baker Lectures at Cornell University, Reactions at Solid Surfaces comprises an authoritative, self-contained, book-length introduction to surface reactions for both professional chemists and students alike. Outlining our present understanding of the fundamental processes underlying reactions at solid surfaces, the book provides the reader with a complete view of how chemistry works at surfaces, and how to understand and probe the dynamics of surface reactions. Comparing traditional surface probes with more modern ones, and brin

  20. A blu-ray laser diode based dual-beam interference lithography for fabrication of diffraction gratings for surface encoders

    Science.gov (United States)

    Zhu, Xiangwen; Li, Xinghui; Zhou, Qian; Wang, Xiaohao; Ni, Kai

    2016-11-01

    The paper presents a dual-beam interference lithography technology for fabrication of diffraction gratings for surface encoders by using cost-effective 405 nm blu-ray laser diodes. In this system, an amplitude division interferometer system is employed. A laser beam raying from a blu-ray laser diode is collimated and then divided into two beams by a beam splitter. These two beams are changed their propagation directions and interfere with each other. Generated interference fringes are exposed on the photoresist coated substrate. Grating line spacing d can be adjusted by changing the incident angle between these two beams. Grating width Wc that determines the measurement of the surface encoder is decided by the coherence length Lc of the laser diode and the grating line spacing d. Calculation and simulation were carried out to decide the grating width. Lc was experimentally obtained. A fabrication system was constructed to verify the feasibility of this technology. Diffraction gratings with a 2.5 micron line spacing and a 2.5 mm width was obtained.