Structural investigation of composite wind turbine blade considering various load cases and fatigue life

International Nuclear Information System (INIS)

Kong, C.; Bang, J.; Sugiyama, Y.

2005-01-01

This study proposes a structural design for developing a medium scale composite wind turbine blade made of E-glass/epoxy for a 750 kW class horizontal axis wind turbine system. The design loads were determined from various load cases specified at the IEC61400-1 international specification and GL regulations for the wind energy conversion system. A specific composite structure configuration, which can effectively endure various loads such as aerodynamic loads and loads due to accumulation of ice, hygro-thermal and mechanical loads, was proposed. To evaluate the proposed composite wind turbine blade, structural analysis was performed by using the finite element method. Parametric studies were carried out to determine an acceptable blade structural design, and the most dominant design parameters were confirmed. In this study, the proposed blade structure was confirmed to be safe and stable under various load conditions, including the extreme load conditions. Moreover, the blade adapted a new blade root joint with insert bolts, and its safety was verified at design loads including fatigue loads. The fatigue life of a blade that has to endure for more than 20 years was estimated by using the well-known S-N linear damage theory, the service load spectrum, and the Spera's empirical equations. With the results obtained from all the structural design and analysis, prototype composite blades were manufactured. A specific construction process including the lay-up molding method was applied to manufacturing blades. Full-scale static structural test was performed with the simulated aerodynamic loads. From the experimental results, it was found that the designed blade had structural integrity. In addition, the measured results of deflections, strains, mass, and radial center of gravity agreed well with the analytical results. The prototype blade was successfully certified by an international certification institute, GL (Germanisher Lloyd) in Germany

Modeling of uncertainties for wind turbine blade design

DEFF Research Database (Denmark)

Sørensen, John Dalsgaard; Toft, Henrik Stensgaard

2014-01-01

Wind turbine blades are designed by a combination of tests and numerical calculations using finite element models of the blade. The blades are typically composite structures with laminates of glass-fiber and/or carbon-fibers glued together by a matrix material. This paper presents a framework...

Computational method for the design of wind turbine blades

Energy Technology Data Exchange (ETDEWEB)

Vitale, A.J. [Instituto Argentino de Oceanografia, Camino La Carrindanga Km. 7.5, CC 804, B8000FWB Bahia Blanca (Argentina); Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Rossi, A.P. [Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

2008-07-15

Zeus Disenador was developed to design low-power, horizontal-axis wind turbine blades, by means of an iterative algorithm. With this software, it is possible to obtain the optimum blade shape for a wind turbine to satisfy energy requirements of an electric system with optimum rotor efficiency. The number of blades, the airfoil curves and the average wind velocity can be specified by the user. The user can also request particular edge conditions for the width of the blades and for the pitch angle. Results are provided in different windows. Two- and three-dimensional graphics show the aspect of the resultant blade. Numerical results are displayed for blade length, blade surface, pitch angle variation along the blade span, rotor angular speed, rotor efficiency and rotor output power. Software verifications were made by comparing rotor power and rotor efficiency for different designs. Results were similar to those provided by commercial wind generator manufacturers. (author)

Study on Design of High Efficiency and Light Weight Composite Propeller Blade for a Regional Turboprop Aircraft

Science.gov (United States)

Kong, Changduk; Lee, Kyungsun

2013-03-01

In this study, aerodynamic and structural design of the composite propeller blade for a regional turboprop aircraft is performed. The thin and wide chord propeller blade of high speed turboprop aircraft should have proper strength and stiffness to carry various kinds of loads such as high aerodynamic bending and twisting moments and centrifugal forces. Therefore the skin-spar-foam sandwich structure using high strength and stiffness carbon/epoxy composite materials is used to improve the lightness. A specific design procedure is proposed in this work as follows; firstly the aerodynamic configuration design, which is acceptable for the design requirements, is carried out using the in-house code developed by authors, secondly the structure design loads are determined through the aerodynamic load case analysis, thirdly the spar flange and the skin are preliminarily sized by consideration of major bending moments and shear forces using both the netting rule and the rule of mixture, and finally, the stress analysis is performed to confirm the structural safety and stability using finite element analysis commercial code, MSC. NASTRAN/PATRAN. Furthermore the additional analysis is performed to confirm the structural safety due to bird strike impact on the blade during flight operation using a commercial code, ANSYS. To realize the proposed propeller design, the prototype blades are manufactured by the following procedure; the carbon/epoxy composite fabric prepregs are laid up for skin and spar on a mold using the hand lay-up method and consolidated with a proper temperature and vacuum in the oven. To finalize the structural design, the full-scale static structural test is performed under the simulated aerodynamic loads using 3 point loading method. From the experimental results, it is found that the designed blade has a good structural integrity, and the measured results agree well with the analytical results as well.

Reduced design load basis for ultimate blade loads estimation in multidisciplinary design optimization frameworks

DEFF Research Database (Denmark)

Pavese, Christian; Tibaldi, Carlo; Larsen, Torben J.

2016-01-01

The aim is to provide a fast and reliable approach to estimate ultimate blade loads for a multidisciplinary design optimization (MDO) framework. For blade design purposes, the standards require a large amount of computationally expensive simulations, which cannot be efficiently run each cost...... function evaluation of an MDO process. This work describes a method that allows integrating the calculation of the blade load envelopes inside an MDO loop. Ultimate blade load envelopes are calculated for a baseline design and a design obtained after an iteration of an MDO. These envelopes are computed...... for a full standard design load basis (DLB) and a deterministic reduced DLB. Ultimate loads extracted from the two DLBs with the two blade designs each are compared and analyzed. Although the reduced DLB supplies ultimate loads of different magnitude, the shape of the estimated envelopes are similar...

Implicit geometric representations for optimal design of gas turbine blades

International Nuclear Information System (INIS)

Mansour, T.; Ghaly, W.

2004-01-01

Shape optimization requires a proper geometric representation of the blade profile; the parameters of such a representation are usually taken as design variables in the optimization process. This implies that the model must possess three specific features: flexibility, efficiency, and accuracy. For the specific task of aerodynamic optimization for turbine blades, it is critical to have flexibility in both the global and local design spaces in order to obtain a successful optimization. This work is concerned with the development of two geometric representations of turbine blade profiles that are appropriate for aerodynamic optimization: the Modified Rapid Axial Turbine Design (MRATD) model where the blade is represented by five low-order curves that satisfy eleven designer parameters; this model is suitable for a global search of the design space. The second model is NURBS parameterization of the blade profile that can be used for a local refinement. The two models are presented and are assessed for flexibility and accuracy when representing several typical turbine blade profiles. The models will be further discussed in terms of curve smoothness and blade shape representation with a multi-NURBS curve versus one curve and its effect on the flow field, in particular the pressure distribution along the blade surfaces, will be elaborated. (author)

Application of bamboo laminates in large-scale wind turbine blade design?

Institute of Scientific and Technical Information of China (English)

Long WANG; Hui LI; Tongguang WANG

2016-01-01

From the viewpoint of material and structure in the design of bamboo blades of large-scale wind turbine, a series of mechanical property tests of bamboo laminates as the major enhancement materials for blades are presented. The basic mechanical characteristics needed in the design of bamboo blades are brie?y introduced. Based on these data, the aerodynamic-structural integrated design of a 1.5 MW wind turbine bamboo blade relying on a conventional platform of upwind, variable speed, variable pitch, and doubly-fed generator is carried out. The process of the structural layer design of bamboo blades is documented in detail. The structural strength and fatigue life of the designed wind turbine blades are certified. The technical issues raised from the design are discussed. Key problems and direction of the future study are also summarized.

Wind turbine blades: A study of prototypes in a steady regime - Unsteady considerations

Science.gov (United States)

Leblanc, R.; Goethals, R.; de Saint Louvent, B.

1981-11-01

The results of comparisons of numerical models with experimental results for the performance of prototype wind turbines in steady flows are presented, along with preliminary results on behavior in unsteady flows. The numerical models are based on previous schemes devised for propellers, with modifications for small perturbations, significant radial velocity effects from the wake, and the fact that the speed is induced. Two computational methods are currently used, one a method of short blades, the other the Prandtl lifting line theory. Trials have been run in the T4 wind tunnel using a 3 m horizontal axis machine and a 2.5 m Darrieus. Attention is given to modeling the structural dynamics and turbulent flow structures encountered by wind turbines. Experimental results relating windspeed, angle of attack, and output are presented. Optimization studies have indicated that wind farms will require a 6-7 blade diameter unit spacing to maintain satisfactory group output efficiencies.

Design and evaluation of low-cost laminated wood composite blades for intermediate size wind turbines: Blade design, fabrication concept, and cost analysis

Science.gov (United States)

Lieblein, S.; Gaugeon, M.; Thomas, G.; Zueck, M.

1982-01-01

As part of a program to reduce wind turbine costs, an evaluation was conducted of a laminated wood composite blade for the Mod-OA 200 kW wind turbine. The effort included the design and fabrication concept for the blade, together with cost and load analyses. The blade structure is composed of laminated Douglas fir veneers for the primary spar and nose sections, and honeycomb cored plywood panels for the trailing edges sections. The attachment of the wood blade to the rotor hub was through load takeoff studs bonded into the blade root. Tests were conducted on specimens of the key structural components to verify the feasibility of the concept. It is concluded that the proposed wood composite blade design and fabrication concept is suitable for Mod-OA size turbines (125-ft diameter rotor) at a cost that is very competitive with other methods of manufacture.

Multidisciplinary design optimization of film-cooled gas turbine blades

OpenAIRE

Shashishekara S. Talya; J. N. Rajadas; A. Chattopadhyay

1999-01-01

Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with ...

Analysis of Pressure Fluctuations in a Prototype Pump-Turbine with Different Numbers of Runner Blades in Turbine Mode

Directory of Open Access Journals (Sweden)

Deyou Li

2018-06-01

Full Text Available In pump-turbines, high pressure fluctuation is one of the crucial instabilities, which is harmful to the stable and effective operation of the entire unit. Extensive studies have been carried out to investigate pressure fluctuations (amplitude and frequency at specific locations. However, limited research was conducted on the distribution of pressure fluctuations in turbine mode in a pump-turbine, as well as the influence of the number of runner blades on pressure fluctuations. Hence, in this study, three dimensional numerical simulations were performed to predict the distribution of pressure fluctuations with different numbers of runner blades in a prototype pump-turbine in turbine mode using the shear stress transport (SST k-ω turbulence model. Three operating points with the same hydraulic head and different mass flow rates were simulated. The distribution of pressure fluctuation components of blade passing frequency and its harmonics in the direction along the whole flow path, as well as along the circumferential direction, was presented. The mass flow rate and number of runner blades have great influence on the distribution of pressure fluctuations, especially at blade passing frequency along circumferential direction. The mass flow rate mainly affects the position of peak pressure fluctuations, while the number of runner blades mainly changes the number of peak pressure fluctuations. Additionally, the number of runner blades influences the dominant frequencies of pressure fluctuations especially in the spiral casing and draft tube.

Structural Design of a Horizontal-Axis Tidal Current Turbine Composite Blade

Energy Technology Data Exchange (ETDEWEB)

Bir, G. S.; Lawson, M. J.; Li, Y.

2011-10-01

This paper describes the structural design of a tidal composite blade. The structural design is preceded by two steps: hydrodynamic design and determination of extreme loads. The hydrodynamic design provides the chord and twist distributions along the blade length that result in optimal performance of the tidal turbine over its lifetime. The extreme loads, i.e. the extreme flap and edgewise loads that the blade would likely encounter over its lifetime, are associated with extreme tidal flow conditions and are obtained using a computational fluid dynamics (CFD) software. Given the blade external shape and the extreme loads, we use a laminate-theory-based structural design to determine the optimal layout of composite laminas such that the ultimate-strength and buckling-resistance criteria are satisfied at all points in the blade. The structural design approach allows for arbitrary specification of the chord, twist, and airfoil geometry along the blade and an arbitrary number of shear webs. In addition, certain fabrication criteria are imposed, for example, each composite laminate must be an integral multiple of its constituent ply thickness. In the present effort, the structural design uses only static extreme loads; dynamic-loads-based fatigue design will be addressed in the future. Following the blade design, we compute the distributed structural properties, i.e. flap stiffness, edgewise stiffness, torsion stiffness, mass, moments of inertia, elastic-axis offset, and center-of-mass offset along the blade. Such properties are required by hydro-elastic codes to model the tidal current turbine and to perform modal, stability, loads, and response analyses.

Sub-scale Inverse Wind Turbine Blade Design Using Bound Circulation

Science.gov (United States)

Kelley, Christopher; Berg, Jonathan

2014-11-01

A goal of the National Rotor Testbed project at Sandia is to design a sub-scale wind turbine blade that has similitude to a modern, commercial size blade. However, a smaller diameter wind turbine operating at the same tip-speed-ratio exhibits a different range of operating Reynolds numbers across the blade span, thus changing the local lift and drag coefficients. Differences to load distribution also affect the wake dynamics and stability. An inverse wind turbine blade design tool has been implemented which uses a target, dimensionless circulation distribution from a full-scale blade to find the chord and twist along a sub-scale blade. In addition, airfoil polar data are interpolated from a few specified span stations leading to a smooth, manufacturable blade. The iterative process perturbs chord and twist, after running a blade element momentum theory code, to reduce the residual sum of the squares between the modeled sub-scale circulation and the target full-scale circulation. It is shown that the converged sub-scale design also leads to performance similarity in thrust and power coefficients. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy under Contract DE-AC04-94AL85000.

Optimal Design and Acoustic Assessment of Low-Vibration Rotor Blades

Directory of Open Access Journals (Sweden)

G. Bernardini

2016-01-01

Full Text Available An optimal procedure for the design of rotor blade that generates low vibratory hub loads in nonaxial flow conditions is presented and applied to a helicopter rotor in forward flight, a condition where vibrations and noise become severe. Blade shape and structural properties are the design parameters to be identified within a binary genetic optimization algorithm under aeroelastic stability constraint. The process exploits an aeroelastic solver that is based on a nonlinear, beam-like model, suited for the analysis of arbitrary curved-elastic-axis blades, with the introduction of a surrogate wake inflow model for the analysis of sectional aerodynamic loads. Numerical results are presented to demonstrate the capability of the proposed approach to identify low vibratory hub loads rotor blades as well as to assess the robustness of solution at off-design operating conditions. Further, the aeroacoustic assessment of the rotor configurations determined is carried out in order to examine the impact of low-vibration blade design on the emitted noise field.

Blade design loads on the flow exciting force in centrifugal pump

International Nuclear Information System (INIS)

Xu, Y; Yang, A L; Langand, D P; Dai, R

2012-01-01

The three-dimensional viscous flow field of two centrifugal pumps, which have the same volute, design head, design flow rate and rotational speed but the blade design load, are analyzed based on large eddy simulation. The comparisons are implemented including the hydraulic efficiencies, flow field characteristics, pressure pulsations and unsteady forces applied on the impellers to investigate the effect of the design blade load on hydraulic performance and flow exciting force. The numerical results show that the efficiency of the pump, the impeller blade of which has larger design load, is improved by 1.1%∼2.9% compared to the centrifugal pump with lower blade design load. The pressure fluctuation of the pump with high design load is more remarkable. Its maximum amplitude of coefficient of static pressure is higher by 43% than the latter. At the same time the amplitude of unsteady radial force is increased by 11.6% in the time domain. The results also imply that the blade design load is an important factor on the excitation force in centrifugal pumps.

New Design of Blade Untwisting Device of Cyclone Unit

Directory of Open Access Journals (Sweden)

D. I. Misiulia

2010-01-01

Full Text Available The paper presents a new design of a blade untwisting device where blades are considered as a main element of the device. A profile of the blades corresponds to a circular arch. An inlet angle of  the blades is determined by stream aerodynamics in an exhaust pipe, and an exit angle is determined by rectilinear gas motion. Optimum geometrical parameters of the untwisting device have been determined and its application allows to reduce a pressure drop in the ЦН-15 cyclones by 28–30 % while screw-blade untwisting device recovers only 19–20 % of energy.

Design, fabrication, and test of a steel spar wind turbine blade

Science.gov (United States)

Sullivan, T. L.; Sirocky, P. J., Jr.; Viterna, L. A.

1979-01-01

The design and fabrication of wind turbine blades based on 60 foot steel spars are discussed. Performance and blade load information is given and compared to analytical prediction. In addition, performance is compared to that of the original MOD-O aluminum blades. Costs for building the two blades are given, and a projection is made for the cost in mass production. Design improvements to reduce weight and improve fatigue life are suggested.

Blade size and weight effects in shovel design.

Science.gov (United States)

Freivalds, A; Kim, Y J

1990-03-01

The shovel is a basic tool that has undergone only nominal systematic design changes. Although previous studies found shovel-weight and blade-size effects of shovelling, the exact trade-off between the two has not been quantified. Energy expenditure, heart rate, ratings of perceived exertion and shovelling performance were measured on five subjects using five shovels with varying blade sizes and weights to move sand. Energy expenditure, normalised to subject weight and load handled, varied quadratically with the blade-size/shovel-weight (B/W) ratio. Minimum energy cost was at B/W = 0.0676 m2/kg, which for an average subject and average load would require an acceptable 5.16 kcal/min of energy expenditure. Subjects, through the ratings of perceived exertion, also strongly preferred the lighter shovels without regard to blade size. Too large a blade or too heavy a shovel increased energy expenditure beyond acceptable levels, while too small a blade reduced efficiency of the shovelling.

100-kW hingeless metal wind turbine blade design, analysis and fabrication

Science.gov (United States)

Donham, R. E.; Schmidt, J.; Linscott, B. S.

1975-01-01

The design, fabrication and analysis of aluminum wind turbine rotor blades is discussed. The blades are designed to meet criteria established for a 100-kilowatt wind turbine generator operating between 8 and 60-mile-per-hour speeds at 40 revolutions per minute. The design wind speed is 18 miles per hour. Two rotor blades are used on a new facility which includes a hingeless hub and its shaft, gearbox, generator and tower. Experience shows that, for stopped rotors, safe wind speeds are strongly dependent on blade torsional and bending rigidities which the basic D spar structural blade design provides. The 0.25-inch-thick nose skin is brake/bump formed to provide the basic 'D' spar structure for the tapered, twisted blades. Adequate margins for flutter and divergence are predicted from the use of existing, correlated stopped rotor and helicopter rotor analysis programs.

Multidisciplinary design optimization of film-cooled gas turbine blades

Directory of Open Access Journals (Sweden)

Talya Shashishekara S.

1999-01-01

Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

Design and fabrication of a wind turbine blade | Laryea | Ghana ...

African Journals Online (AJOL)

Dimensions and weights were measured to determine the possibilities of its performance. Factors that affect the spinning of the blade include the weight, blade count and its aerodynamic features. The new blades are assumed to be more reliable and efficient than wholly wood design. The calculated wind speed and power ...

Blade System Design Study. Part II, final project report (GEC).

Energy Technology Data Exchange (ETDEWEB)

Griffin, Dayton A. (DNV Global Energy Concepts Inc., Seattle, WA)

2009-05-01

As part of the U.S. Department of Energy's Low Wind Speed Turbine program, Global Energy Concepts LLC (GEC)1 has studied alternative composite materials for wind turbine blades in the multi-megawatt size range. This work in one of the Blade System Design Studies (BSDS) funded through Sandia National Laboratories. The BSDS program was conducted in two phases. In the Part I BSDS, GEC assessed candidate innovations in composite materials, manufacturing processes, and structural configurations. GEC also made recommendations for testing composite coupons, details, assemblies, and blade substructures to be carried out in the Part II study (BSDS-II). The BSDS-II contract period began in May 2003, and testing was initiated in June 2004. The current report summarizes the results from the BSDS-II test program. Composite materials evaluated include carbon fiber in both pre-impregnated and vacuum-assisted resin transfer molding (VARTM) forms. Initial thin-coupon static testing included a wide range of parameters, including variation in manufacturer, fiber tow size, fabric architecture, and resin type. A smaller set of these materials and process types was also evaluated in thin-coupon fatigue testing, and in ply-drop and ply-transition panels. The majority of materials used epoxy resin, with vinyl ester (VE) resin also used for selected cases. Late in the project, testing of unidirectional fiberglass was added to provide an updated baseline against which to evaluate the carbon material performance. Numerous unidirectional carbon fabrics were considered for evaluation with VARTM infusion. All but one fabric style considered suffered either from poor infusibility or waviness of fibers combined with poor compaction. The exception was a triaxial carbon-fiberglass fabric produced by SAERTEX. This fabric became the primary choice for infused articles throughout the test program. The generally positive results obtained in this program for the SAERTEX material have led to its

Study of design and technology factors influencing gas turbine blade cooling

Science.gov (United States)

Shevchenko, I. V.; Garanin, I. V.; Rogalev, A. N.; Kindra, V. O.; Khudyakova, V. P.

2017-11-01

The knowledge of aerodynamic and thermal parameters of turbulators used in order to design an efficient blade cooling system. However, all experimental tests of the hydraulic and thermal characteristics of the turbulators were conducted on the rectangular shape channels with a strongly defined air flow direction. The actual blades have geometry of the channels that essentially differs from the rectangular shape. Specifically, the air flow in the back cavity of a blade with one and half-pass cooling channel changes its direction throughout the feather height. In most cases the ribs and pins are made with a tilt to the channel walls, which is determined by the moving element design of a mould for the ceramic rod element fabrication. All of the factors described above may result in the blade thermohydraulic model being developed failing to fully simulate the air flow and the heat exchange processes in some sections of the cooling path. Hence, the design temperature field will differ from the temperature field of an actual blade. This article studied the numerical data of design and technology factors influencing heat transfer in the cooling channels. The results obtained showed their substantial impact on the blade cooling efficiency.

Multi-dimensional optimization of small wind turbine blades

DEFF Research Database (Denmark)

Sessarego, Matias; Wood, David

2015-01-01

used to reduce the rotor inertia to help minimize starting time. Two airfoils are considered: the 10% thick SG6043 which has excellent lift:drag performance at low Reynolds number and the SD7062 whose extra thickness (14%) has some structural advantages, particularly for the weaker material (c). All......This paper describes a computer method to allow the design of small wind turbine blades for the multiple objectives of rapid starting, efficient power extraction, low noise, and minimal mass. For the sake of brevity, only the first two and the last objectives are considered in this paper....... The optimization aimed to study a range of blade materials, from traditional fibreglass through sustainable alternatives to rapid prototyping plastic. Because starting performance depends on blade inertia, there is a complex interaction between the material properties and the aerodynamics. Example blades of 1.1 m...

Designing and testing prototypes

NARCIS (Netherlands)

Vereijken, P.; Wijnands, F.; Stol, W.

1995-01-01

This second progress report focuses on designing a theoretical prototype by linking parameters to methods and designing the methods in this context until they are ready for initial testing. The report focuses also on testing and improving the prototype in general and the methods in particular until

Application of rapid prototyping technology in the prototype manufacturing for evaluation of NPP components and equipments

International Nuclear Information System (INIS)

Park, C. Y.; Kim, J. W.; Shon, H. K.; Choi, H. S.; Yang, D. Y.

2001-01-01

A brief overview of rapid prototyping technology in which a part with complex shape can be produced easily and rapidly in a layer-by-layer additive manner is given in this article. In addition, a prototype model of a complex fan is manufactured using three-dimensional solid CAD modeling and Laminated Object Manufacturing (LOM), a rapid prototyping technology. This enables designers to verify and modify design rapidly at an early stage of product development; and the prototype model of a fan can be used as a pattern for various secondary casting process such as vacumm casting, lost-paper casting to make prototypes of a fan. It has been shown that the combination of three-dimensional solid CAD modeling and rapid prototyping technology can reduce greatly the cost and time of prototyping of fans and turbine blades in comparison with conventional CNC machining. It should also be noted that rapid prototyping technology enables the visualization of various physical and chemical defects at a nuclear power plant so that it can help engineers understand those defects in an effective way

Design procedure for a wind-wheel with self-adjusting blade mechanism

Directory of Open Access Journals (Sweden)

Gennady A. Oborsky

2014-12-01

Full Text Available Developed is a wind-wheel design equipped with the self-adjusting blade. The blade is positioned eccentrically to the balance wheel and can freely rotate around its axis. Elaborated is the method of calculating the energy characteristics for a wind-wheel with the self-adjusting blade, considering not only the wind force but the force of air counter flow resistance to the blade’s rotation. Initially, the blade being located at an angle α = 45 to the wheel rotation plane, the air flow rotates the wheel with the maximum force. Thus, the speed of rotation increases that involves the increase in air counter flow resistance and results in blade turning with respective angle α reduction. This, consequently, reduces the torque. When the torsional force and the resistance enter into equilibrium, the blade takes a certain angle α, and the wheel speed becomes constant. This wind-wheel design including a self-adjusting blade allows increasing the air flow load ratio when compared to the wind-wheel equipped with a jammed blade.

On the design and structural analysis of jet engine fan blade structures

Science.gov (United States)

Amoo, Leye M.

2013-07-01

Progress in the design and structural analysis of commercial jet engine fan blades is reviewed and presented. This article is motivated by the key role fan blades play in the performance of advanced gas turbine jet engines. The fundamentals of the associated physics are emphasized. Recent developments and advancements have led to an increase and improvement in fan blade structural durability, stability and reliability. This article is intended as a high level review of the fan blade environment and current state of structural design to aid further research in developing new and innovative fan blade technologies.

Design, fabrication, and test of a composite material wind turbine rotor blade

Science.gov (United States)

Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

1977-01-01

The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

Design of Linear Control System for Wind Turbine Blade Fatigue Testing

DEFF Research Database (Denmark)

Toft, Anders; Roe-Poulsen, Bjarke Nørskov; Christiansen, Rasmus

2016-01-01

This paper proposes a linear method for wind turbine blade fatigue testing at Siemens Wind Power. The setup consists of a blade, an actuator (motor and load mass) that acts on the blade with a sinusoidal moment, and a distribution of strain gauges to measure the blade flexure. Based...... difficult to control. To make a linear controller, a different approach has been chosen, namely making a controller which is not regulating on the input frequency, but on the input amplitude. A non-linear mechanical model for the blade and the motor has been constructed. This model has been simplified based...... on the desired output, namely the amplitude of the blade. Furthermore, the model has been linearised to make it suitable for linear analysis and control design methods.\\\\ The controller is designed based on a simplified and linearised model, and its gain parameter determined using pole placement. The model...

Analysis of improved and original designs of a 16 inch long penultimate stage turbine blade

International Nuclear Information System (INIS)

Carnero, A.; Kubiak, J.A.; Mendez, R.

1994-01-01

A finite element analysis of 16 inch long penultimate stage (L-1) blade was carried out to evaluate the improved and the original designs. The original design of the blade involved the ''blade-tenon-shroud'' system to make blade groups (6 blades per group). The improved design applied the concept of Integral Shroud Blade (ISB). Thus all the blades made a 360 degree group. The paper presents an application of the finite element analysis method to compute the natural frequencies, steady-state and alternating stresses, deformation due to forces acting on the blades and modal shapes of the blade group. In the case of the improved design it was also necessary to carry out computation of the dynamic response of a 360 degree blade-disk arc. This was to include the effect of the flexible disk fastening where blade and disk interaction were important to identify certain resonant conditions. It was concluded from the finite element results, that the steady-state stresses in the improved blade were lower, and the tangential mode shapes were eliminated. This was a great advantage since in the original design the first tangential mode shape and the higher steady-state stresses in the tenon contributed to the frequent failure of the ''blade-tenon-shroud'' system

Preliminary structural design of composite main rotor blades for minimum weight

Science.gov (United States)

Nixon, Mark W.

1987-01-01

A methodology is developed to perform minimum weight structural design for composite or metallic main rotor blades subject to aerodynamic performance, material strength, autorotation, and frequency constraints. The constraints and load cases are developed such that the final preliminary rotor design will satisfy U.S. Army military specifications, as well as take advantage of the versatility of composite materials. A minimum weight design is first developed subject to satisfying the aerodynamic performance, strength, and autorotation constraints for all static load cases. The minimum weight design is then dynamically tuned to avoid resonant frequencies occurring at the design rotor speed. With this methodology, three rotor blade designs were developed based on the geometry of the UH-60A Black Hawk titanium-spar rotor blade. The first design is of a single titanium-spar cross section, which is compared with the UH-60A Black Hawk rotor blade. The second and third designs use single and multiple graphite/epoxy-spar cross sections. These are compared with the titanium-spar design to demonstrate weight savings from use of this design methodology in conjunction with advanced composite materials.

Remote inspection of steam turbine blades

International Nuclear Information System (INIS)

Anon.

1987-01-01

During the past five years Reinhart and Associates, Inc. has been involved in remote examination of L-0 and L-1 steam turbine blade rows of in-place LP turbines using visual and eddy current techniques. These tests have concentrated on the trailing edge and blade-to-rotor attachment (Christmas tree) areas. These remote nondestructive examinations were performed through hand access ports of the inner shell. Since the remote scanning system was in a prototype configuration, the inspection was highly operator-dependent. Refinement of the scanning equipment would considerably improve the efficiency of the test; however, the feasibility of remote in-place inspection of turbine blades was established. To further improve this technology, and to provide for remote inspection of other areas of the blade and additional turbine designs, EPRI is funding a one-year project with Reinhart and Associates, Inc. This project will develop a new system that employs state-of-the-art multifrequency eddy current techniques, a miniature charged coupled device (CCD) television camera, and remote positioning equipment. Project results from the first six months are presented

Knowledge-based system for detailed blade design of turbines

Science.gov (United States)

Goel, Sanjay; Lamson, Scott

1994-03-01

A design optimization methodology that couples optimization techniques to CFD analysis for design of airfoils is presented. This technique optimizes 2D airfoil sections of a blade by minimizing the deviation of the actual Mach number distribution on the blade surface from a smooth fit of the distribution. The airfoil is not reverse engineered by specification of a precise distribution of the desired Mach number plot, only general desired characteristics of the distribution are specified for the design. Since the Mach number distribution is very complex, and cannot be conveniently represented by a single polynomial, it is partitioned into segments, each of which is characterized by a different order polynomial. The sum of the deviation of all the segments is minimized during optimization. To make intelligent changes to the airfoil geometry, it needs to be associated with features observed in the Mach number distribution. Associating the geometry parameters with independent features of the distribution is a fairly complex task. Also, for different optimization techniques to work efficiently the airfoil geometry needs to be parameterized into independent parameters, with enough degrees of freedom for adequate geometry manipulation. A high-pressure, low reaction steam turbine blade section was optimized using this methodology. The Mach number distribution was partitioned into pressure and suction surfaces and the suction surface distribution was further subdivided into leading edge, mid section and trailing edge sections. Two different airfoil representation schemes were used for defining the design variables of the optimization problem. The optimization was performed by using a combination of heuristic search and numerical optimization. The optimization results for the two schemes are discussed in the paper. The results are also compared to a manual design improvement study conducted independently by an experienced airfoil designer. The turbine blade optimization

Modal analysis by holographic interferometry of a turbine blade for aircraft engines

Science.gov (United States)

Caponero, Michele A.; De Angelis, Alberto; Filetti, V. R.; Gammella, S.

1994-11-01

Within the planning stage devoted to realize an innovative turbine for an aircraft engine, an experimental prototype has been made. Several measurements have been carried out to experimentally verify the expected structural and dynamic features of such a prototype. Expected properties were worked out by finite elements method, using the well-known Nastran software package. Natural frequencies and vibration modes of the designed prototype were computed assuming the turbine being in both `dynamic condition' (rotating turbine at running speed and temperature), and in `static condition' (still turbine at room temperature). We present the experimental modal analysis carried out by time average holographic interferometry, being the prototype in `static condition;' results show the modal behavior of the prototype. Experimental and computed modal features are compared to evaluate the reliability of the finite elements model of the turbine used for computation by the Nastran package; reliability of the finite elements model must be checked to validate results computed assuming the turbine blade is in hostile environments, such as `dynamic condition,' which could hardly be tested by experimental measurements. A piezoelectric transducer was used to excite the turbine blade by sine variable pressure. To better estimate the natural vibration modes, two holographic interferograms have been made for each identified natural frequency, being the sensitivity vector directions of the two interferograms perpendicular to each other. The first ten lower natural frequencies and vibration modes of the blade have been analyzed; experimental and computed results are compared and discussed. Experimental and computed values of natural frequencies are in good agrement between each other. Several differences are present between experimental and computed modal patterns; a possible cause of such discrepancies is identified in wrong structural constraints imposed at nodes of the finite elements

PROTOTIPE ALAT PENGEKSTRAK PATI SAGU TIPE MIXER ROTARY BLADE BERTENAGA MOTOR BAKAR Prototype of Mixer Rotary Blade of Sago Starch Extractor Powered by Internal Combustion Engine

Directory of Open Access Journals (Sweden)

Darma Darma

2012-05-01

Full Text Available Papua and West Papua Province have a large potential of sago. Approximately 994,000 hectares, mostly natural sago forest was existed in this area. Sago starch has long been an important source of nutrition troughout Papua. Product of sago palm is not only starch as source of carbohydrate for food stuff, but also for basic material of industries such as paper, plywood, hardboard, and food indutries. Traditional methods are used for starch extraction in almost all part of Papu, which is not efficient and production capacity is very low. The effort to increase sago starch production could be carry out by introducing mechanical equipment (traditional to mechanized processing. The objective of this research was to design mixer rotary blade of sago starch extraction powered by internal combustion engine. The result was prototype of mechanical sago starch extractor. The prototype has high performance with extraction capacity 160 kg of disintegrated pith per hour or equal to 33 kg of wet starch per hour, extractable starch more than 99 % while starch losses in hampas less lhan 1 %. Hopefully, application of this machine to the sago farmer will transform agricultural system from subsistence to commercial. It means that increasing of economic income. In conclusion, technically and economically this prototype was feasible. ABSTRAK Provinsi Papua dan Papua Barat memiliki potensi sagu yang sangat besar. Sekitar 994.000 hektar yang sebagian besar merupakan hutan sagu alam terdapat di kedua provinsi ini. Pati sagu telah lama digunakan sebagai sumber nutrisi bagi penduduk asli papua. Pati sagu tidak hanya digunakan sebagai sumber karbohidrat, namun juga digunakan seba- gai bahan dasar industri kertas, plywood, hardbord, dan pangan. Pengolahan sagu secara tradisional yang dilakukan oleh masyarakat tidak efisien dan kapasitas produksinya sangat rendah. Peningkatan produksi dapat dilakukan dengan mengintroduksi peralatan pengolahan mekanis untuk merubah metode

Design and optimization of mixed flow pump impeller blades by varying semi-cone angle

Science.gov (United States)

Dash, Nehal; Roy, Apurba Kumar; Kumar, Kaushik

2018-03-01

The mixed flow pump is a cross between the axial and radial flow pump. These pumps are used in a large number of applications in modern fields. For the designing of these mixed flow pump impeller blades, a lot number of design parameters are needed to be considered which makes this a tedious task for which fundamentals of turbo-machinery and fluid mechanics are always prerequisites. The semi-cone angle of mixed flow pump impeller blade has a specified range of variations generally between 45o to 60o. From the literature review done related to this topic researchers have considered only a particular semi-cone angle and all the calculations are based on this very same semi-cone angle. By varying this semi-cone angle in the specified range, it can be verified if that affects the designing of the impeller blades for a mixed flow pump. Although a lot of methods are available for designing of mixed flow pump impeller blades like inverse time marching method, the pseudo-stream function method, Fourier expansion singularity method, free vortex method, mean stream line theory method etc. still the optimized design of the mixed flow pump impeller blade has been a cumbersome work. As stated above since all the available research works suggest or propose the blade designs with constant semi-cone angle, here the authors have designed the impeller blades by varying the semi-cone angle in a particular range with regular intervals for a Mixed-Flow pump. Henceforth several relevant impeller blade designs are obtained and optimization is carried out to obtain the optimized design (blade with optimal geometry) of impeller blade.

Bionic Design of Wind Turbine Blade Based on Long-Eared Owl's Airfoil.

Science.gov (United States)

Tian, Weijun; Yang, Zhen; Zhang, Qi; Wang, Jiyue; Li, Ming; Ma, Yi; Cong, Qian

2017-01-01

The main purpose of this paper is to demonstrate a bionic design for the airfoil of wind turbines inspired by the morphology of Long-eared Owl's wings. Glauert Model was adopted to design the standard blade and the bionic blade, respectively. Numerical analysis method was utilized to study the aerodynamic characteristics of the airfoils as well as the blades. Results show that the bionic airfoil inspired by the airfoil at the 50% aspect ratio of the Long-eared Owl's wing gives rise to a superior lift coefficient and stalling performance and thus can be beneficial to improving the performance of the wind turbine blade. Also, the efficiency of the bionic blade in wind turbine blades tests increases by 12% or above (up to 44%) compared to that of the standard blade. The reason lies in the bigger pressure difference between the upper and lower surface which can provide stronger lift.

Reliability-based design of wind turbine blades

DEFF Research Database (Denmark)

Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

2011-01-01

Reliability-based design of wind turbine blades requires identification of the important failure modes/limit states along with stochastic models for the uncertainties and methods for estimating the reliability. In the present paper it is described how reliability-based design can be applied to wi...

Anisotropic piezoelectric twist actuation of helicopter rotor blades: Aeroelastic analysis and design optimization

Science.gov (United States)

Wilkie, William Keats

1997-12-01

An aeroelastic model suitable for control law and preliminary structural design of composite helicopter rotor blades incorporating embedded anisotropic piezoelectric actuator laminae is developed. The aeroelasticity model consists of a linear, nonuniform beam representation of the blade structure, including linear piezoelectric actuation terms, coupled with a nonlinear, finite-state unsteady aerodynamics model. A Galerkin procedure and numerical integration in the time domain are used to obtain a soluti An aeroelastic model suitable for control law and preliminary structural design of composite helicopter rotor blades incorporating embedded anisotropic piezoelectric actuator laminae is developed. The aeroelasticity model consists of a linear, nonuniform beam representation of the blade structure, including linear piezoelectric actuation terms, coupled with a nonlinear, finite-state unsteady aerodynamics model. A Galerkin procedure and numerical integration in the time domain are used to obtain amited additional piezoelectric material mass, it is shown that blade twist actuation approaches which exploit in-plane piezoelectric free-stain anisotropies are capable of producing amplitudes of oscillatory blade twisting sufficient for rotor vibration reduction applications. The second study examines the effectiveness of using embedded piezoelectric actuator laminae to alleviate vibratory loads due to retreating blade stall. A 10 to 15 percent improvement in dynamic stall limited forward flight speed, and a 5 percent improvement in stall limited rotor thrust were numerically demonstrated for the active twist rotor blade relative to a conventional blade design. The active twist blades are also demonstrated to be more susceptible than the conventional blades to dynamic stall induced vibratory loads when not operating with twist actuation. This is the result of designing the active twist blades with low torsional stiffness in order to maximize piezoelectric twist authority

Novice designers’ use of prototypes in engineering design

Science.gov (United States)

Deininger, Michael; Daly, Shanna R.; Sienko, Kathleen H.; Lee, Jennifer C.

2017-01-01

Prototypes are essential tools in product design processes, but are often underutilized by novice designers. To help novice designers use prototypes more effectively, we must first determine how they currently use prototypes. In this paper, we describe how novice designers conceptualized prototypes and reported using them throughout a design project, and compare reported prototyping use to prototyping best practices. We found that some of the reported prototyping practices by novice designers, such as using inexpensive prototypes early and using prototypes to define user requirements, occurred infrequently and lacked intentionality. Participants’ initial descriptions of prototypes were less sophisticated than how they later described using them and only upon prompted reflection did participants recognize more specific benefits of using prototypes. PMID:29398740

Mechanical Design, Analysis, and Testing of a Two-Bladed Wind Turbine Hub

Energy Technology Data Exchange (ETDEWEB)

Cotrell, J.

2002-06-01

Researchers at the National Wind Technology Center (NWTC) in Golden, Colorado, began performing the Unsteady Aerodynamics Experiment in 1993 to better understand the unsteady aerodynamics and structural responses of horizontal-axis wind turbines. The experiment consists of an extensively instrumented, downwind, three-bladed, 20-kilowatt wind turbine. In May 1995, I received a request from the NWTC to design a two-bladed hub for the experiment. For my thesis, I present the results of the mechanical design, analysis, and testing of the hub. The hub I designed is unique because it runs in rigid, teetering, or independent blade-flapping modes. In addition, the design is unusual because it uses two servomotors to pitch the blades independently. These features are used to investigate new load reduction, noise reduction, blade pitch optimization, and yaw control techniques for two-bladed turbines. I used a methodology by G. Phal and W. Bietz to design the hub. The hub meets all the performance specifications except that it achieves only 90% of the specified teeter range. In my thesis, I focus on the analysis and testing of the hub body. I performed solid-mechanics calculations, ran a finite-element analysis simulation, and experimentally investigated the structural integrity of the hub body.

Structural and mechanism design of an active trailing-edge flap blade

DEFF Research Database (Denmark)

Lee, Jae Hwan; Natarajan, Balakumaran; Eun, Won Jong

2013-01-01

, as the blade is able to withstand increased centrifugal force. The cross-section of the active blade is designed first. A stress/strain recovery analysis is then conducted to verify its structural integrity. A one-dimensional beam analysis is also carried out to assist with the construction of the fan diagram...... of the rotor through modification of unsteady aerodynamic loads. Piezoelectric actuators installed inside the blade manipulate the motion of the trailing edge flap. The proposed blade rotates at higher speed and additional structures are included to support the actuators and the flap. This improves the design....... To select the actuator and design the flap actuation region, the flap hinge moment is estimated via a CFD analysis. To obtain the desired flap deflection of ±4°, three actuators are required. The design of the flap actuation region is validated using a test bed with a skin hinge. However, because the skin...

Integral Twist Actuation of Helicopter Rotor Blades for Vibration Reduction

Science.gov (United States)

Shin, SangJoon; Cesnik, Carlos E. S.

2001-01-01

Active integral twist control for vibration reduction of helicopter rotors during forward flight is investigated. The twist deformation is obtained using embedded anisotropic piezocomposite actuators. An analytical framework is developed to examine integrally-twisted blades and their aeroelastic response during different flight conditions: frequency domain analysis for hover, and time domain analysis for forward flight. Both stem from the same three-dimensional electroelastic beam formulation with geometrical-exactness, and axe coupled with a finite-state dynamic inflow aerodynamics model. A prototype Active Twist Rotor blade was designed with this framework using Active Fiber Composites as the actuator. The ATR prototype blade was successfully tested under non-rotating conditions. Hover testing was conducted to evaluate structural integrity and dynamic response. In both conditions, a very good correlation was obtained against the analysis. Finally, a four-bladed ATR system is built and tested to demonstrate its concept in forward flight. This experiment was conducted at NASA Langley Tansonic Dynamics Tunnel and represents the first-of-a-kind Mach-scaled fully-active-twist rotor system to undergo forward flight test. In parallel, the impact upon the fixed- and rotating-system loads is estimated by the analysis. While discrepancies are found in the amplitude of the loads under actuation, the predicted trend of load variation with respect to its control phase correlates well. It was also shown, both experimentally and numerically, that the ATR blade design has the potential for hub vibratory load reduction of up to 90% using individual blade control actuation. Using the numerical framework, system identification is performed to estimate the harmonic transfer functions. The linear time-periodic system can be represented by a linear time-invariant system under the three modes of blade actuation: collective, longitudinal cyclic, and lateral cyclic. A vibration

Design of a Tapered and Twisted Blade for the NREL Combined Experiment Rotor; TOPICAL

International Nuclear Information System (INIS)

Giguere, P.; Selig, M. S.

1999-01-01

A tapered/twisted blade was designed to operate on the Combined Experiment Rotor (CER) of the National Renewable Energy Lab., which is a stall-regulated downwind wind turbine having a rated power of 20 kilowatt. The geometry of the new blade set was optimized based on annual energy production subject to the constraints imposed on the design. These constraints were mainly related to scientific needs for fundamental research in rotor aerodynamics. A trade-off study was conducted to determine the effect of the different design constraints. Based on the results of this study, which considered nonlinear twist and taper distributions as well as the NREL S809, S814, S822 and S823 airfoils, a blade having a linear taper and a nonlinear twist distribution that uses the S809 airfoil from root to tip was selected. This blade configuration is the logical continuation of the previous constant-chord twisted and untwisted blade sets and will facilitate comparison with those earlier blades. Despite th e design constraints based on scientific needs, the new blade is more representative of commercial blades than the previous blade sets

Active twist of model rotor blades with D-spar design

Directory of Open Access Journals (Sweden)

A. Kovalovs

2007-03-01

Full Text Available The design methodology based on the planning of experiments and response surface technique has been developed for an optimum placement of Macro Fiber Composite (MFC actuators in the helicopter rotor blades. The baseline helicopter rotor blade consists of D-spar made of UD GFRP, skin made of +45o/–45o GFRP, foam core, MFC actuators placement on the skin and balance weight. 3D finite element model of the rotor blade has been built by ANSYS, where the rotor blade skin and spar “moustaches” are modeled by the linear layered structural shell elements SHELL99, and the spar and foam - by 3D 20-node structural solid elements SOLID186. The thermal analyses of 3D finite element model have been developed to investigate an active twist of the helicopter rotor blade. Strain analogy between piezoelectric strains and thermally induced strains is used to model piezoelectric effects. The optimisation results have been obtained for design solutions, connected with the application of active materials, and checked by the finite element calculations.

Prompt and Precise Prototyping

Science.gov (United States)

2003-01-01

For Sanders Design International, Inc., of Wilton, New Hampshire, every passing second between the concept and realization of a product is essential to succeed in the rapid prototyping industry where amongst heavy competition, faster time-to-market means more business. To separate itself from its rivals, Sanders Design aligned with NASA's Marshall Space Flight Center to develop what it considers to be the most accurate rapid prototyping machine for fabrication of extremely precise tooling prototypes. The company's Rapid ToolMaker System has revolutionized production of high quality, small-to-medium sized prototype patterns and tooling molds with an exactness that surpasses that of computer numerically-controlled (CNC) machining devices. Created with funding and support from Marshall under a Small Business Innovation Research (SBIR) contract, the Rapid ToolMaker is a dual-use technology with applications in both commercial and military aerospace fields. The advanced technology provides cost savings in the design and manufacturing of automotive, electronic, and medical parts, as well as in other areas of consumer interest, such as jewelry and toys. For aerospace applications, the Rapid ToolMaker enables fabrication of high-quality turbine and compressor blades for jet engines on unmanned air vehicles, aircraft, and missiles.

Enhancing the damping of wind turbine rotor blades, the DAMPBLADE project

DEFF Research Database (Denmark)

Chaviaropoulos, P.K.; Politis, E.S.; Lekou, D.J.

2006-01-01

A research programme enabling the development of damped wind turbine blades, having the acronym DAMPBLADE, has been supported by the EC under its 5th Framework Programme. In DAMPBLADE the following unique composite damping mechanisms were exploited aiming to increase the structural damping......: tailoring of laminate damping anisotropy, damping layers and damped polymer matrices. Additional objectives of the project were the development of the missing critical analytical technologies enabling the explicit modelling of composite structural damping and a novel ‘composite blade design capacity......’ enabling the direct prediction of aeroelastic stability and fatigue life; the development and characterization of damped composite materials; and the evaluation of new technology via the design and fabrication of damped prototype blades and their full-scale laboratory testing. After 4 years of work a 19 m...

Analytical study on different blade-shape design of HAWT for wasted kinetic energy recovery system (WKERS)

Science.gov (United States)

Goh, J. B.; Jamaludin, Z.; Jafar, F. A.; Mat Ali, M.; Mokhtar, M. N. Ali; Tan, C. H.

2017-06-01

Wasted kinetic energy recovery system (WKERS) is a wind renewable gadget installed above a cooling tower outlet to harvest the discharged wind for electrical regeneration purpose. The previous WKERS is operated by a horizontal axis wind turbine (HAWT) with delta blade design but the performance is still not at the optimum level. Perhaps, a better blade-shape design should be determined to obtain the optimal performance, as it is believed that the blade-shape design plays a critical role in HAWT. Hence, to determine a better blade-shape design for a new generation of WKERS, elliptical blade, swept blade and NREL Phase IV blade are selected for this benchmarking process. NREL Phase IV blade is a modern HAWT’s blade design by National Renewable Energy Laboratory (NREL) research lab. During the process of benchmarking, Computational Fluid Dynamics (CFD) analysis was ran by using SolidWorks design software, where all the designs are simulated with linear flow simulation. The wind speed in the simulation is set at 10.0 m/s, which is compatible with the average wind speed produced by a standard size cooling tower. The result is obtained by flow trajectories of air motion, surface plot and cut plot of the applied blade-shape. Besides, the aspect ratio of each blade is calculated and included as one of the reference in the comparison. Hence, the final selection of the best blade-shape design will bring to the new generation of WKERS.

Rapid Prototyping: An Alternative Instructional Design Strategy.

Science.gov (United States)

Tripp, Steven D.; Bichelmeyer, Barbara

1990-01-01

Discusses the nature of instructional design and describes rapid prototyping as a feasible model for instructional system design (ISD). The use of prototyping in software engineering is described, similarities between software design and instructional design are discussed, and an example is given which uses rapid prototyping in designing a…

A smart segmented blade system for reducing weight of the wind turbine rotor

International Nuclear Information System (INIS)

Lu, Hongya; Zeng, Pan; Lei, Liping; Yang, Yabin; Xu, Yuejie; Qian, Lingyun

2014-01-01

Highlights: • A segmented blade system to light the wind turbine rotor is proposed. • The experiments in the wind tunnel and the numerical calculation are combined to validate the effectiveness of the design. • The moment of the blade below the hinged location are alleviated. • The mounting locations of the hinged rods significantly affect the moment distribution on the blade. • The gross weight of the blade can be reduced by 35.4%. - Abstract: The paper proposes a novel design concept for the wind turbine rotors. The design is composed of the segmented blades and a hinged-rods support structure (SBHR) as a means of reducing weight through alleviating the moment on the blade. A prototype of the design is manufactured. Focusing on the hinged-rods support structure (HRSS), a method combining the experiments and numerical calculation is developed to analyze its feasibility. The experiments in the wind tunnel platform were conducted to measure the loads at the root of the isolated blade and in the rods. A numerical model was developed to describe the designed wind turbine rotor using the measured loads in experiments. In the model, the mounting locations of the hinged rods significantly affected the moment distribution on the blade. Thus, two dimensionless indexes were determined to analyze its influences. The model perfectly explain the characteristics of the novel structure under different configurations. The results demonstrated that the moment of the blade below the hinged location were alleviated, which reduced the requirements for the material. A 43.1% reduction of the maximum moment can be achieved in the design. In addition, the gross reduced weight of the blade was estimated to be 35.4% based on the blade mass distribution along the span

Design of a fibrous composite preform for wind turbine rotor blades

DEFF Research Database (Denmark)

Hansen, Jens Zangenberg; Brøndsted, Povl; Kofoed, M.

2014-01-01

The present work addresses the different factors and challenges one must cope with in the design process of a composite preform used for the load-carrying main laminate of a wind turbine rotor blade. The design process is split up into different key elements, each of which are presented...... and discussed separately. The key elements are all interconnected, which complicate the design process and involves an iterative procedure. The aim is to provide an overview of the process that governs the design of composite preforms for wind turbine blades. The survey can be used as an information source...... on composite preform manufacturing. Basic knowledge on wind turbine blade technology and composites is assumed. © 2013 Elsevier Ltd. All rights reserved....

Aeroelastic multidisciplinary design optimization of a swept wind turbine blade

DEFF Research Database (Denmark)

Pavese, Christian; Tibaldi, Carlo; Zahle, Frederik

2017-01-01

Mitigating loads on a wind turbine rotor can reduce the cost of energy. Sweeping blades produces a structural coupling between flapwise bending and torsion, which can be used for load alleviation purposes. A multidisciplinary design optimization (MDO) problem is formulated including the blade sweep...

Relevance of aerodynamic modelling for load reduction control strategies of two-bladed wind turbines

Science.gov (United States)

Luhmann, B.; Cheng, P. W.

2014-06-01

A new load reduction concept is being developed for the two-bladed prototype of the Skywind 3.5MW wind turbine. Due to transport and installation advantages both offshore and in complex terrain two-bladed turbine designs are potentially more cost-effective than comparable three-bladed configurations. A disadvantage of two-bladed wind turbines is the increased fatigue loading, which is a result of asymmetrically distributed rotor forces. The innovative load reduction concept of the Skywind prototype consists of a combination of cyclic pitch control and tumbling rotor kinematics to mitigate periodic structural loading. Aerodynamic design tools must be able to model correctly the advanced dynamics of the rotor. In this paper the impact of the aerodynamic modelling approach is investigated for critical operational modes of a two-bladed wind turbine. Using a lifting line free wake vortex code (FVM) the physical limitations of the classical blade element momentum theory (BEM) can be evaluated. During regular operation vertical shear and yawed inflow are the main contributors to periodic blade load asymmetry. It is shown that the near wake interaction of the blades under such conditions is not fully captured by the correction models of BEM approach. The differing prediction of local induction causes a high fatigue load uncertainty especially for two-bladed turbines. The implementation of both cyclic pitch control and a tumbling rotor can mitigate the fatigue loading by increasing the aerodynamic and structural damping. The influence of the time and space variant vorticity distribution in the near wake is evaluated in detail for different cyclic pitch control functions and tumble dynamics respectively. It is demonstrated that dynamic inflow as well as wake blade interaction have a significant impact on the calculated blade forces and need to be accounted for by the aerodynamic modelling approach. Aeroelastic simulations are carried out using the high fidelity multi body

Blade root design a state of the art survey

Energy Technology Data Exchange (ETDEWEB)

Sandberg, O

1988-06-01

This report was conceived in the wake of recent blade root failures in several horizontal axis turbines. Ten blade root designs are presented. They are considered to represent the state of the art. The information was obtained partly from literature partly from a few important projects with little or no documentation. Suggestions are made how to proceed in the development of the bonded bolt type of root retention. Presently the conclusion is that this type of arrangement seems the most promising. Developments in this field should be closely monitored, however. For this type of very high cycle fatigue designs there is a need for two redundant design principles. (author).

Independent Blade Pitch Controller Design for a Three-Bladed Turbine Using Disturbance Accommodating Control

Energy Technology Data Exchange (ETDEWEB)

Wang, Na; Wright, Alan D.; Johnson, Kathryn E.

2016-08-01

Two independent pitch controllers (IPCs) based on the disturbance accommodating control (DAC) algorithm are designed for the three-bladed Controls Advanced Research Turbine to regulate rotor speed and to mitigate blade root flapwise bending loads in above-rated wind speed. One of the DAC-based IPCs is designed based on a transformed symmetrical-asymmetrical (TSA) turbine model, with wind disturbances being modeled as a collective horizontal component and an asymmetrical linear shear component. Another DAC-based IPC is designed based on a multiblade coordinate (MBC) transformed turbine model, with a horizontal component and a vertical shear component being modeled as step waveform disturbance. Both of the DAC-based IPCs are found via a regulation equation solved by Kronecker product. Actuator dynamics are considered in the design processes to compensate for actuator phase delay. The simulation study shows the effectiveness of the proposed DAC-based IPCs compared to a proportional-integral (PI) collective pitch controller (CPC). Improvement on rotor speed regulation and once-per-revolution and twice-per-revolution load reductions has been observed in the proposed IPC designs.

Concepts for Reusing Composite Materials from Decommissioned Wind Turbine Blades in Affordable Housing

Directory of Open Access Journals (Sweden)

Lawrence C. Bank

2018-01-01

Full Text Available The very rapid growth in wind energy technology in the last 15 years has led to a rapid growth in the amount of non-biodegradable, thermosetting fiber reinforced polymer (FRP composite materials used in wind turbine blades. This paper discusses conceptual architectural and structural options for recycling these blades by reusing parts of wind turbine blades in new or retrofitted housing projects. It focuses on large-sized FRP pieces that can be salvaged from the turbine blades and can potentially be useful in infrastructure projects where harsh environmental conditions (water and high humidity exist. Since reuse design should be for specific regional locations and architectural characteristics the designs presented in this paper are for the coastal regions of the Yucatan province in Mexico on the Gulf of Mexico where low-quality masonry block informal housing is vulnerable to severe hurricanes and flooding. To demonstrate the concept a prototype 100 m long wind blade model developed by Sandia National Laboratories is used to show how a wind blade can be broken down into parts, thus making it possible to envision architectural applications for the different wind blade segments for housing applications.

Design Procedure of 4-Bladed Propeller

African Journals Online (AJOL)

PROF. O. E. OSUAGWU

2013-09-01

Sep 1, 2013 ... West African Journal of Industrial and Academic Research Vol.8 No.1 September 2013 ..... Number of blades. 5. Taylor's wake friction (w). The speed of ship (Vs), the number of propeller revolution (n), the blade number (Z) and the blade area ratio.... .... moment of inertia of a blade, the approximate.

Bionic Design of Wind Turbine Blade Based on Long-Eared Owl’s Airfoil

Directory of Open Access Journals (Sweden)

Weijun Tian

2017-01-01

Full Text Available The main purpose of this paper is to demonstrate a bionic design for the airfoil of wind turbines inspired by the morphology of Long-eared Owl’s wings. Glauert Model was adopted to design the standard blade and the bionic blade, respectively. Numerical analysis method was utilized to study the aerodynamic characteristics of the airfoils as well as the blades. Results show that the bionic airfoil inspired by the airfoil at the 50% aspect ratio of the Long-eared Owl’s wing gives rise to a superior lift coefficient and stalling performance and thus can be beneficial to improving the performance of the wind turbine blade. Also, the efficiency of the bionic blade in wind turbine blades tests increases by 12% or above (up to 44% compared to that of the standard blade. The reason lies in the bigger pressure difference between the upper and lower surface which can provide stronger lift.

Evaluation of urethane for feasibility of use in wind turbine blade design

Science.gov (United States)

Lieblein, S.; Ross, R. S.; Fertis, D. G.

1979-01-01

A preliminary evaluation was conducted of the use of cast urethane as a possible material for low-cost blades for wind turbines. Specimen test data are presented for ultimate tensile strength, elastic modulus, flexural strain, creep, and fatigue properties of a number of urethane formulations. Data are also included for a large-scale urethane blade section composed of cast symmetrical half-profiles tested as a cantilever beam. Based on these results, an analysis was conducted of a full-scale blade design of cast urethane that meets the design specifications of the rotor blades for the NASA/DOE experimental 100-kW MOD-0 wind turbine. Because of the low value of elastic modulus for urethane (around 457 000 psi), the design loads would have to be carried by metal reinforcement. Considerations for further evaluation are noted.

Design of a 21 m blade with Risø-A1 airfoils for active stall controlled wind turbines

DEFF Research Database (Denmark)

Fuglsang, Peter; Sangill, O.; Hansen, P.

2002-01-01

This is the final report, from the project, "Design of a Rotor/Airfoil Family for Active Stall-regulated Wind Turbines by Use of Multi-point Optimization". It describes the full scale testing of a 21 m wind turbine blade specially designed for active stallregulation. Design objectives were...... increased ratio of produced energy to turbine loads and more stable power control characteristics. Both were taken directly into account during the design of the blade using numerical optimization. The blade used theRisø-A1 airfoil family, which was specially designed for operation on wind turbine blades....... The new blade was designed to replace the LM 21.0P blade. A measurement campaign was carried out simultaneously on two identical adjacent wind turbines where onehad the new blades and the other had LM 21.0P blades. Power and loads including blade section moments for the new blades were measured to assess...

Structural and mechanism design of an active trailing-edge flap blade

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Hwan [Samsung Techwin R and D Center, Seongnam (Korea, Republic of); Natarajan, Balakumaran; Eun, Won Jong; Shin, Sang Joon [Seoul National University, Seoul (Korea, Republic of); R, Viswamurthy S. [National Aerospace Laboratories, Bangalore (India); Park, Jae Sang [Agency for Defense Development, Daejeon (Korea, Republic of); Kim, Tae Song [Technical University of Denmark, Risoe Campus, Roskilde (Denmark)

2013-09-15

A conventional rotor control system restricted at 1/rev frequency component is unable to vary the hub vibratory loads and the aero acoustic noise, which exist in high frequency components. Various active rotor control methodologies have been examined in the literature to alleviate the problem of excessive hub vibratory loads and noise. The active control device manipulates the blade pitch angle with arbitrary higher harmonic frequencies individually. In this paper, an active trailing-edge flap blade, which is one of the active control methods, is developed to reduce vibratory loads and noise of the rotor through modification of unsteady aerodynamic loads. Piezoelectric actuators installed inside the blade manipulate the motion of the trailing edge flap. The proposed blade rotates at higher speed and additional structures are included to support the actuators and the flap. This improves the design, as the blade is able to withstand increased centrifugal force. The cross-section of the active blade is designed first. A stress/strain recovery analysis is then conducted to verify its structural integrity. A one-dimensional beam analysis is also carried out to assist with the construction of the fan diagram. To select the actuator and design the flap actuation region, the flap hinge moment is estimated via a CFD analysis. To obtain the desired flap deflection of ±4 .deg. , three actuators are required. The design of the flap actuation region is validated using a test bed with a skin hinge. However, because the skin hinge induces additional flap hinge moment, it does not provide sufficient deflection angle. Therefore, the flap hinge is replaced by a pin-type hinge, and the results are evaluated.

Design Optimization of An Axial Flow Fan Blade Considering Airfoil Shape and Stacking Line

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki Sang; Kim, Kwang Yong; Samad, Abdus [Inha Univ., Incheon (Korea, Republic of)

2007-07-01

This work presents a numerical optimization procedure for a low-speed axial flow fan blade with polynomial response surface approximation model. Reynolds-averaged Navier-Stokes equations with Shear Stress Turbulence (SST) model are discretized by finite volume approximations and solved on hexahedral grids for flow analyses. The airfoil shape as well as stacking line is modified to enhance blade total efficiency, i.e., the objective function. The design variables of blade lean, maximum thickness and location of maximum thickness are selected, and a design of experiments technique produces design points where flow analyses are performed to obtain values of the objective function. A gradient-based search algorithm is used to find the optimal design in the design space from the constructed response surface model for the objective function. As a main result, the efficiency is increased effectively by the present optimization procedure. And, it is also shown that the modification of blade lean is more effective to improve the efficiency rather than modifying blade profile.

Design and Output Performance Model of Turbodrill Blade Used in a Slim Borehole

Directory of Open Access Journals (Sweden)

Yu Wang

2016-12-01

Full Text Available Small-diameter turbodrills have great potential for use in slim boreholes because of their lower cost and higher efficiency when used in geothermal energy and other underground resource applications. Multistage hydraulic components consisting of stators and rotors are key aspects of turbodrills. This study aimed to develop a suitable blade that can be used under high temperature in granite formations. First, prediction models for single- and multi-stage blades were established based on Bernoulli’s Equation. The design requirement of the blade for high-temperature geothermal drilling in granite was proposed. A Φ89 blade was developed based on the dimensionless parameter method and Bezier curve; the parameters of the blade, including its radial size, symotric parameters, and blade profiles, were input into ANASYS and CFX to establish a calculation model of the single-stage blade. The optimization of the blade structure of the small-diameter turbodrill enabled a multistage turbodrill model to be established and the turbodrill’s overall output performance to be predicted. The results demonstrate that the design can meet the turbodrill’s performance requirements and that the multistage model can effectively improve the accuracy of the prediction.

Multidisciplinary Design Optimization for Glass-Fiber Epoxy-Matrix Composite 5 MW Horizontal-Axis Wind-Turbine Blades

Science.gov (United States)

Grujicic, M.; Arakere, G.; Pandurangan, B.; Sellappan, V.; Vallejo, A.; Ozen, M.

2010-11-01

A multi-disciplinary design-optimization procedure has been introduced and used for the development of cost-effective glass-fiber reinforced epoxy-matrix composite 5 MW horizontal-axis wind-turbine (HAWT) blades. The turbine-blade cost-effectiveness has been defined using the cost of energy (CoE), i.e., a ratio of the three-blade HAWT rotor development/fabrication cost and the associated annual energy production. To assess the annual energy production as a function of the blade design and operating conditions, an aerodynamics-based computational analysis had to be employed. As far as the turbine blade cost is concerned, it is assessed for a given aerodynamic design by separately computing the blade mass and the associated blade-mass/size-dependent production cost. For each aerodynamic design analyzed, a structural finite element-based and a post-processing life-cycle assessment analyses were employed in order to determine a minimal blade mass which ensures that the functional requirements pertaining to the quasi-static strength of the blade, fatigue-controlled blade durability and blade stiffness are satisfied. To determine the turbine-blade production cost (for the currently prevailing fabrication process, the wet lay-up) available data regarding the industry manufacturing experience were combined with the attendant blade mass, surface area, and the duration of the assumed production run. The work clearly revealed the challenges associated with simultaneously satisfying the strength, durability and stiffness requirements while maintaining a high level of wind-energy capture efficiency and a lower production cost.

Preliminary Investigation of Several Root Designs for Cermet Turbine Blades in Turbojet Engine III : Curved-root Design

Science.gov (United States)

Pinkel, Benjamin; Deutsch, George C; Morgan, William C

1955-01-01

Stresses om tje root fastenings of turbine blades were appreciably reduced by redesign of the root. The redesign consisted in curving the root to approximately conform to the camber of the airfoil and elimination of the blade platform. Full-scale jet-engine tests at rated speed using cermet blades of the design confirmed the improvement.

Independent Blade Pitch Controller Design for a Three-Bladed Turbine Using Disturbance Accommodating Control: Preprint

Energy Technology Data Exchange (ETDEWEB)

Wang, Na; Wright, Alan D.; Johnson, Kathryn E.

2016-07-29

Two independent pitch controllers (IPCs) based on the disturbance accommodating control (DAC) algorithm are designed for the three-bladed Controls Advanced Research Turbine to regulate rotor speed and to mitigate blade root flapwise bending loads in above-rated wind speed. One of the DAC-based IPCs is designed based on a transformed symmetrical-asymmetrical (TSA) turbine model, with wind disturbances being modeled as a collective horizontal component and an asymmetrical linear shear component. Another DAC-based IPC is designed based on a multiblade coordinate (MBC) transformed turbine model, with a horizontal component and a vertical shear component being modeled as step waveform disturbance. Both of the DAC-based IPCs are found via a regulation equation solved by Kronecker product. Actuator dynamics are considered in the design processes to compensate for actuator phase delay. The simulation study shows the effectiveness of the proposed DAC-based IPCs compared to a proportional-integral (PI) collective pitch controller (CPC). Improvement on rotor speed regulation and once-per-revolution and twice-per-revolution load reductions has been observed in the proposed IPC designs.

Design of horizontal-axis wind turbine using blade element momentum method

Science.gov (United States)

Bobonea, Andreea; Pricop, Mihai Victor

2013-10-01

The study of mathematical models applied to wind turbine design in recent years, principally in electrical energy generation, has become significant due to the increasing use of renewable energy sources with low environmental impact. Thus, this paper shows an alternative mathematical scheme for the wind turbine design, based on the Blade Element Momentum (BEM) Theory. The results from the BEM method are greatly dependent on the precision of the lift and drag coefficients. The basic of BEM method assumes the blade can be analyzed as a number of independent element in spanwise direction. The induced velocity at each element is determined by performing the momentum balance for a control volume containing the blade element. The aerodynamic forces on the element are calculated using the lift and drag coefficient from the empirical two-dimensional wind tunnel test data at the geometric angle of attack (AOA) of the blade element relative to the local flow velocity.

Hydraulic testing of intravascular axial flow blood pump designs with a protective cage of filaments for mechanical cavopulmonary assist.

Science.gov (United States)

Kapadia, Jugal Y; Pierce, Kathryn C; Poupore, Amy K; Throckmorton, Amy L

2010-01-01

To provide hemodynamic support to patients with a failing single ventricle, we are developing a percutaneously inserted, magnetically levitated axial flow blood pump designed to augment pressure in the cavopulmonary circulation. The device is designed to serve as a bridge-to-transplant, bridge-to-recovery, bridge-to-hemodynamic stability, or bridge-to-surgical reconstruction. This study evaluated the hydraulic performance of three blood pump prototypes (a four-bladed impeller, a three-bladed impeller, and a three-bladed impeller with a four-bladed diffuser) whose designs evolved from previous design optimization phases. Each prototype included the same geometric protective cage of filaments, which stabilize the rotor within the housing and protect the housing wall from the rotating blades. All prototypes delivered pressure rises over a range of flow rates and rotational speeds that would be sufficient to augment hemodynamic conditions in the cavopulmonary circulation. The four-bladed impeller outperformed the two remaining prototypes by >40%; this design was able to generate a pressure rise of 4-28 mm Hg for flow rates of 0.5-10 L/min at rotational speeds of 4,000-7,000 RPM. Successful development of this blood pump will provide clinicians with a feasible therapeutic option for mechanically supporting the failing Fontan.

Verification of Thermal Models of Internally Cooled Gas Turbine Blades

Directory of Open Access Journals (Sweden)

Igor Shevchenko

2018-01-01

Full Text Available Numerical simulation of temperature field of cooled turbine blades is a required element of gas turbine engine design process. The verification is usually performed on the basis of results of test of full-size blade prototype on a gas-dynamic test bench. A method of calorimetric measurement in a molten metal thermostat for verification of a thermal model of cooled blade is proposed in this paper. The method allows obtaining local values of heat flux in each point of blade surface within a single experiment. The error of determination of local heat transfer coefficients using this method does not exceed 8% for blades with radial channels. An important feature of the method is that the heat load remains unchanged during the experiment and the blade outer surface temperature equals zinc melting point. The verification of thermal-hydraulic model of high-pressure turbine blade with cooling allowing asymmetrical heat removal from pressure and suction sides was carried out using the developed method. An analysis of heat transfer coefficients confirmed the high level of heat transfer in the leading edge, whose value is comparable with jet impingement heat transfer. The maximum of the heat transfer coefficients is shifted from the critical point of the leading edge to the pressure side.

The Evolution of Rotor and Blade Design

Energy Technology Data Exchange (ETDEWEB)

Tangler, J.

2000-08-01

The objective of this paper is to provide a historical perspective of the evolution of rotor and blade design during the last 20 years. This evolution is a balanced integration of economic, aerodynamic, structural dynamic, noise, and aesthetic considerations, which are known to be machine type and size dependent.

WhalePower tubercle blade power performance test report

Energy Technology Data Exchange (ETDEWEB)

NONE

2008-07-15

Toronto-based WhalePower Corporation has developed turbine blades that are modeled after humpback whale flippers. The blades, which incorporate tubercles along the leading edge of the blade, have been fitted to a Wenvor 25 kW turbine installed in North Cape, Prince Edward Island at a test site for the Wind Energy Institute of Canada (WEICan). A test was conducted to characterize the power performance of the prototype wind turbine. This report described the wind turbine configuration with particular reference to turbine information, power rating, blade information, tower information, control systems and grid connections. The test site was also described along with test equipment and measurement procedures. Information regarding power output as a function of wind speed was included along with power curves, power coefficient and annual energy production. The results for the power curve and annual energy production contain a level of uncertainty. While measurements for this test were collected and analyzed in accordance with International Electrotechnical Commission (IEC) standards for performance measurements of electricity producing wind turbines (IEC 61400-12-1), the comparative performance data between the prototype WhalePower wind turbine blade and the Wenvor standard blade was not gathered to IEC data standards. Deviations from IEC-61400-12-1 procedures were listed. 6 tabs., 16 figs., 3 appendices.

Airfoil family design for large offshore wind turbine blades

Science.gov (United States)

Méndez, B.; Munduate, X.; San Miguel, U.

2014-06-01

Wind turbine blades size has scaled-up during last years due to wind turbine platform increase especially for offshore applications. The EOLIA project 2007-2010 (Spanish Goverment funded project) was focused on the design of large offshore wind turbines for deep waters. The project was managed by ACCIONA Energia and the wind turbine technology was designed by ACCIONA Windpower. The project included the design of a wind turbine airfoil family especially conceived for large offshore wind turbine blades, in the order of 5MW machine. Large offshore wind turbines suffer high extreme loads due to their size, in addition the lack of noise restrictions allow higher tip speeds. Consequently, the airfoils presented in this work are designed for high Reynolds numbers with the main goal of reducing blade loads and mantainig power production. The new airfoil family was designed in collaboration with CENER (Spanish National Renewable Energy Centre). The airfoil family was designed using a evolutionary algorithm based optimization tool with different objectives, both aerodynamic and structural, coupled with an airfoil geometry generation tool. Force coefficients of the designed airfoil were obtained using the panel code XFOIL in which the boundary layer/inviscid flow coupling is ineracted via surface transpiration model. The desing methodology includes a novel technique to define the objective functions based on normalizing the functions using weight parameters created from data of airfoils used as reference. Four airfoils have been designed, here three of them will be presented, with relative thickness of 18%, 21%, 25%, which have been verified with the in-house CFD code, Wind Multi Block WMB, and later validated with wind tunnel experiments. Some of the objectives for the designed airfoils concern the aerodynamic behavior (high efficiency and lift, high tangential coefficient, insensitivity to rough conditions, etc.), others concern the geometry (good for structural design

Airfoil family design for large offshore wind turbine blades

International Nuclear Information System (INIS)

Méndez, B; Munduate, X; Miguel, U San

2014-01-01

Wind turbine blades size has scaled-up during last years due to wind turbine platform increase especially for offshore applications. The EOLIA project 2007-2010 (Spanish Goverment funded project) was focused on the design of large offshore wind turbines for deep waters. The project was managed by ACCIONA Energia and the wind turbine technology was designed by ACCIONA Windpower. The project included the design of a wind turbine airfoil family especially conceived for large offshore wind turbine blades, in the order of 5MW machine. Large offshore wind turbines suffer high extreme loads due to their size, in addition the lack of noise restrictions allow higher tip speeds. Consequently, the airfoils presented in this work are designed for high Reynolds numbers with the main goal of reducing blade loads and mantainig power production. The new airfoil family was designed in collaboration with CENER (Spanish National Renewable Energy Centre). The airfoil family was designed using a evolutionary algorithm based optimization tool with different objectives, both aerodynamic and structural, coupled with an airfoil geometry generation tool. Force coefficients of the designed airfoil were obtained using the panel code XFOIL in which the boundary layer/inviscid flow coupling is ineracted via surface transpiration model. The desing methodology includes a novel technique to define the objective functions based on normalizing the functions using weight parameters created from data of airfoils used as reference. Four airfoils have been designed, here three of them will be presented, with relative thickness of 18%, 21%, 25%, which have been verified with the in-house CFD code, Wind Multi Block WMB, and later validated with wind tunnel experiments. Some of the objectives for the designed airfoils concern the aerodynamic behavior (high efficiency and lift, high tangential coefficient, insensitivity to rough conditions, etc.), others concern the geometry (good for structural design

Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

Science.gov (United States)

Weingart, O.

1981-01-01

Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

Design and fabrication of composite blades for the Mod-1 wind turbine generator

Science.gov (United States)

Batesole, W. R.; Gunsallus, C. T.

1981-01-01

The design, tooling, fabrication, quality control, and testing phases carried out to date, as well as testing still planned are described. Differences from the 150 foot blade which were introduced for cost and manufacturing improvement purposes are discussed as well as the lightning protection system installed in the blades. Actual costs and manhours expended for Blade No. 2 are provided as a base, along with a projection of costs for the blade in production.

Design Optimization of a Centrifugal Fan with Splitter Blades

Science.gov (United States)

Heo, Man-Woong; Kim, Jin-Hyuk; Kim, Kwang-Yong

2015-05-01

Multi-objective optimization of a centrifugal fan with additionally installed splitter blades was performed to simultaneously maximize the efficiency and pressure rise using three-dimensional Reynolds-averaged Navier-Stokes equations and hybrid multi-objective evolutionary algorithm. Two design variables defining the location of splitter, and the height ratio between inlet and outlet of impeller were selected for the optimization. In addition, the aerodynamic characteristics of the centrifugal fan were investigated with the variation of design variables in the design space. Latin hypercube sampling was used to select the training points, and response surface approximation models were constructed as surrogate models of the objective functions. With the optimization, both the efficiency and pressure rise of the centrifugal fan with splitter blades were improved considerably compared to the reference model.

Design and fabrication of a composite wind turbine blade

Science.gov (United States)

Brown, R. A.; Haley, R. G.

1980-01-01

The design considerations are described which led to the combination of materials used for the MOD-I wind turbine generator rotor and to the fabrication processes which were required to accomplish it. It is noted that the design problem was to create a rotor for a 2500 kW wind turbine generator. The rotor was to consist of two blades, each with a length of 97.5 feet and a weight of less than 21,000 pounds. The spanwise frequency is 1.17-1.45 Hz, and the chordwise frequency 2.80-2.98 Hz. The design life of the blade is 30 years, or 4.35 x 10 to the 8th cycles. The structures of the spars and trailing edges are described, and the adhesive bonding system is discussed.

Comparison of the effects of 23-gauge and 25-gauge microincision vitrectomy blade designs on incision architecture

Directory of Open Access Journals (Sweden)

Inoue M

2014-11-01

Full Text Available Makoto Inoue,1 Dina Joy K Abulon,2 Akito Hirakata1 1Kyorin Eye Center, School of Medicine, Kyorin University, Tokyo, Japan; 2Alcon Research, Ltd., Irvine, CA, USA Purpose: To compare the effects of different 23- and 25-gauge microincision vitrectomy trocar cannula entry systems on incision architecture.Methods: We tested one ridged microvitreoretinal (MVR, one non-ridged MVR, one pointed beveled, and one round-tipped beveled blade (n=10 per blade design per incision type. Each blade’s straight and oblique incision architecture was assessed in a silicone disc simulating the sclera. Wound leakage under pressure and endoscopic observations were conducted on sclerotomy sites of isolated porcine eyes (n=4 per blade design after simulated vitrectomy.Results: Differences in blade design created distinct incision architecture. Incisions were linear with the ridged MVR blade, flattened “M-shaped” with the non-ridged MVR blade, asymmetrical chevron-shaped with the pointed beveled blade, and curved with the round-tipped beveled blade. With the exception of oblique entry incision thickness, both MVR blade designs created thinner incisions than the beveled blades at entry and exit sites. Only the ridged MVR blade created incisions with no leakage. Vitreous incarceration was observed with all trocar cannula systems.Conclusion: Wound closure in porcine eyes was similar with all blades despite differences in incision architecture. Wound leakage occurred at low to moderate infusion pressures with most blades; no wound leakage was observed with ridged MVR blades. Keywords: entry system, incision closure, leakage, pars plana incision, sclerotomy, trocar blade 

Licensing management system prototype system design

International Nuclear Information System (INIS)

Immerman, W.H.; Arcuni, A.A.; Elliott, J.M.; Chapman, L.D.

1983-11-01

This report is a design document for a prototype implementation of a licensing management system (LMS) as defined in SAND83-7080. It describes the concept of operations for full implementation of an LMS in accordance with the previously defined functional requirements. It defines a subset of a full LMS suitable for meeting prototype implementation goals, and proposes a system design for this subset. The report describes overall system design considerations consistent with, but more explicit than the general characteristics required by the LMS functional definition. A high level design is presented for just those functions selected for prototype implementation. The report also provides a data element dictionary describing the structured logical data elements required to implement the selected functions

Integrated airfoil and blade design method for large wind turbines

DEFF Research Database (Denmark)

Zhu, Wei Jun; Shen, Wen Zhong; Sørensen, Jens Nørkær

2014-01-01

This paper presents an integrated method for designing airfoil families of large wind turbine blades. For a given rotor diameter and a tip speed ratio, optimal airfoils are designed based on the local speed ratios. To achieve a high power performance at low cost, the airfoils are designed...... with the objectives of high Cp and small chord length. When the airfoils are obtained, the optimum flow angle and rotor solidity are calculated which forms the basic input to the blade design. The new airfoils are designed based on a previous in-house designed airfoil family which was optimized at a Reynolds number...... of 3 million. A novel shape perturbation function is introduced to optimize the geometry based on the existing airfoils which simplifies the design procedure. The viscous/inviscid interactive code XFOIL is used as the aerodynamic tool for airfoil optimization at a Reynolds number of 16 million...

Redesign of steam turbine rotor blades and rotor packages – Environmental analysis within systematic eco-design approach

International Nuclear Information System (INIS)

Baran, Jolanta

2016-01-01

Highlights: • Systematic approach to eco-design of steam turbine rotor blades was applied. • Eco-innovative solutions are based on structural and technological change. • At the stage of detailed design the variants were analyzed using LCA. • Main achieved benefits: energy and material savings, lower environmental impact. • Benefits related to the possible scale of the solution practical application. - Abstract: Eco-design of steam turbine blades could be one of the possibilities of decreasing the environmental impact of energy systems based on turbines. The paper investigates the eco-design approach to elaboration of the rotor blades and packages. The purpose is to present the course of eco-design of the rotor blades and the rotor packages taking account of eco-design assumptions, solutions and the concept itself. The following eco-design variants of the rotor blades and the rotor packages are considered: elements of the rotor blades made separately (baseline variant of the rotor blades); elements of the rotor blades made of one piece of material; blades in packages made separately and welded (baseline variant of the rotor packages); packages milled as integral elements. At the stage of detailed design, the Life Cycle Assessment (LCA) is performed in relation to a functional unit – the rotor blades and packages ready for installation in a steam turbine, which is the stage of the turbine. The obtained results indicate that eco-innovative solutions for the turbine blades and packages could be achieved through structural and technological changes. Applying new solutions of the rotor blades may produce the following main benefits: 3.3% lower use of materials, 29.4% decrease in energy consumption at the manufacturing stage, 7.7% decrease in the environmental impact in the life cycle. In relation to the rotor packages, the following main benefits may be achieved: 20.5% lower use of materials, 25.0% decrease in energy consumption at the production stage, 16

Design of helicopter rotor blades with actuators made of a piezomacrofiber composite

Science.gov (United States)

Glukhikh, S.; Barkanov, E.; Kovalev, A.; Masarati, P.; Morandini, M.; Riemenschneider, J.; Wierach, P.

2008-01-01

For reducing the vibration and noise of helicopter rotor blades, the method of their controlled twisting by using built-in deformation actuators is employed. In this paper, the influence of various design parameters of the blades, including the location of actuators made of a piezomacrofiber material, on the twist angle is evaluated. The results of a parametric analysis performed allowed us to refine the statement of an optimization problem for the rotor blades.

Prototype design based on NX subdivision modeling application

Science.gov (United States)

Zhan, Xianghui; Li, Xiaoda

2018-04-01

Prototype design is an important part of the product design, through a quick and easy way to draw a three-dimensional product prototype. Combined with the actual production, the prototype could be modified several times, resulting in a highly efficient and reasonable design before the formal design. Subdivision modeling is a common method of modeling product prototypes. Through Subdivision modeling, people can in a short time with a simple operation to get the product prototype of the three-dimensional model. This paper discusses the operation method of Subdivision modeling for geometry. Take a vacuum cleaner as an example, the NX Subdivision modeling functions are applied. Finally, the development of Subdivision modeling is forecasted.

On the inverse problem of blade design for centrifugal pumps and fans

Science.gov (United States)

Kruyt, N. P.; Westra, R. W.

2014-06-01

The inverse problem of blade design for centrifugal pumps and fans has been studied. The solution to this problem provides the geometry of rotor blades that realize specified performance characteristics, together with the corresponding flow field. Here a three-dimensional solution method is described in which the so-called meridional geometry is fixed and the distribution of the azimuthal angle at the three-dimensional blade surface is determined for blades of infinitesimal thickness. The developed formulation is based on potential-flow theory. Besides the blade impermeability condition at the pressure and suction side of the blades, an additional boundary condition at the blade surface is required in order to fix the unknown blade geometry. For this purpose the mean-swirl distribution is employed. The iterative numerical method is based on a three-dimensional finite element method approach in which the flow equations are solved on the domain determined by the latest estimate of the blade geometry, with the mean-swirl distribution boundary condition at the blade surface being enforced. The blade impermeability boundary condition is then used to find an improved estimate of the blade geometry. The robustness of the method is increased by specific techniques, such as spanwise-coupled solution of the discretized impermeability condition and the use of under-relaxation in adjusting the estimates of the blade geometry. Various examples are shown that demonstrate the effectiveness and robustness of the method in finding a solution for the blade geometry of different types of centrifugal pumps and fans. The influence of the employed mean-swirl distribution on the performance characteristics is also investigated.

On the inverse problem of blade design for centrifugal pumps and fans

International Nuclear Information System (INIS)

Kruyt, N P; Westra, R W

2014-01-01

The inverse problem of blade design for centrifugal pumps and fans has been studied. The solution to this problem provides the geometry of rotor blades that realize specified performance characteristics, together with the corresponding flow field. Here a three-dimensional solution method is described in which the so-called meridional geometry is fixed and the distribution of the azimuthal angle at the three-dimensional blade surface is determined for blades of infinitesimal thickness. The developed formulation is based on potential-flow theory. Besides the blade impermeability condition at the pressure and suction side of the blades, an additional boundary condition at the blade surface is required in order to fix the unknown blade geometry. For this purpose the mean-swirl distribution is employed. The iterative numerical method is based on a three-dimensional finite element method approach in which the flow equations are solved on the domain determined by the latest estimate of the blade geometry, with the mean-swirl distribution boundary condition at the blade surface being enforced. The blade impermeability boundary condition is then used to find an improved estimate of the blade geometry. The robustness of the method is increased by specific techniques, such as spanwise-coupled solution of the discretized impermeability condition and the use of under-relaxation in adjusting the estimates of the blade geometry. Various examples are shown that demonstrate the effectiveness and robustness of the method in finding a solution for the blade geometry of different types of centrifugal pumps and fans. The influence of the employed mean-swirl distribution on the performance characteristics is also investigated. (paper)

Design and Evaluation of Glass/epoxy Composite Blade and Composite Tower Applied to Wind Turbine

Science.gov (United States)

Park, Hyunbum

2018-02-01

In the study, the analysis and manufacturing of small class wind turbine blade was performed. In the structural design, firstly the loading conditions are defined through the load case analysis. The proposed structural configuration of blade has a sandwich type composite structure with the E-glass/Epoxy face sheets and the Urethane foam core for lightness, structural stability, low manufacturing cost and easy manufacturing process. And also, this work proposes a design procedure and results of tower for the small scale wind turbine systems. Structural analysis of blade including load cases, stress, deformation, buckling, vibration and fatigue life was performed using the finite element method, the load spectrum analysis and the Miner rule. Moreover, investigation on structural safety of tower was verified through structural analysis by FEM. The manufacturing of blade and tower was performed based on structural design. In order to investigate the designed structure, the structural tests were conducted and its results were compared with the calculated results. It is confirmed that the final proposed blade and tower meet the design requirements.

Integrated airfoil and blade design method for large wind turbines

DEFF Research Database (Denmark)

Zhu, Wei Jun; Shen, Wen Zhong

2013-01-01

This paper presents an integrated method for designing airfoil families of large wind turbine blades. For a given rotor diameter and tip speed ratio, the optimal airfoils are designed based on the local speed ratios. To achieve high power performance at low cost, the airfoils are designed...... with an objective of high Cp and small chord length. When the airfoils are obtained, the optimum flow angle and rotor solidity are calculated which forms the basic input to the blade design. The new airfoils are designed based on the previous in-house airfoil family which were optimized at a Reynolds number of 3...... million. A novel shape perturbation function is introduced to optimize the geometry on the existing airfoils and thus simplify the design procedure. The viscos/inviscid code Xfoil is used as the aerodynamic tool for airfoil optimization where the Reynolds number is set at 16 million with a free...

Multidisciplinary Aerodynamic Design of a Rotor Blade for an Optimum Rotor Speed Helicopter

Directory of Open Access Journals (Sweden)

Jiayi Xie

2017-06-01

Full Text Available The aerodynamic design of rotor blades is challenging, and is crucial for the development of helicopter technology. Previous aerodynamic optimizations that focused only on limited design points find it difficult to balance flight performance across the entire flight envelope. This study develops a global optimum envelope (GOE method for determining blade parameters—blade twist, taper ratio, tip sweep—for optimum rotor speed helicopters (ORS-helicopters, balancing performance improvements in hover and various freestream velocities. The GOE method implements aerodynamic blade design by a bi-level optimization, composed of a global optimization step and a secondary optimization step. Power loss as a measure of rotor performance is chosen as the objective function, referred to as direct power loss (DPL in this study. A rotorcraft comprehensive code for trim simulation with a prescribed wake method is developed. With the application of the GOE method, a DPL reduction of as high as 16.7% can be achieved in hover, and 24% at high freestream velocity.

Anisotropic beam model for analysis and design of passive controlled wind turbine blades

DEFF Research Database (Denmark)

Branner, Kim; Blasques, José Pedro Albergaria Amaral; Kim, Taeseong

. The developed fully coupled beam element and cross section analysis tool has been validated against both numerical calculations and experimental measurements. Numerical validation has been performed against beam type calculations including Variational Asymptotical Beam Section Analysis (VABS) and detailed shell...... and solid finite element analyses. Experimental validation included specially designed beams with built-in couplings, a full-scale blade section originally without couplings, which subsequently was modified with extra composite layers in order to obtain measurable couplings. Both static testing and dynamic...... modal analysis tests have been performed. The results from the project now make it possible to use structural couplings in an intelligent manner for the design of future wind turbine blades. The developed beam element is especially developed for wind turbine blades and can be used for modeling blades...

Axial compressor blade design for desensitization of aerodynamic performance and stability to tip clearance

Science.gov (United States)

Erler, Engin

Tip clearance flow is the flow through the clearance between the rotor blade tip and the shroud of a turbomachine, such as compressors and turbines. This flow is driven by the pressure difference across the blade (aerodynamic loading) in the tip region and is a major source of loss in performance and aerodynamic stability in axial compressors of modern aircraft engines. An increase in tip clearance, either temporary due to differential radial expansion between the blade and the shroud during transient operation or permanent due to engine wear or manufacturing tolerances on small blades, increases tip clearance flow and results in higher fuel consumption and higher risk of engine surge. A compressor design that can reduce the sensitivity of its performance and aerodynamic stability to tip clearance increase would have a major impact on short and long-term engine performance and operating envelope. While much research has been carried out on improving nominal compressor performance, little had been done on desensitization to tip clearance increase beyond isolated observations that certain blade designs such as forward chordwise sweep, seem to be less sensitive to tip clearance size increase. The current project aims to identify through a computational study the flow features and associated mechanisms that reduces sensitivity of axial compressor rotors to tip clearance size and propose blade design strategies that can exploit these results. The methodology starts with the design of a reference conventional axial compressor rotor followed by a parametric study with variations of this reference design through modification of the camber line and of the stacking line of blade profiles along the span. It is noted that a simple desensitization method would be to reduce the aerodynamic loading of the blade tip which would reduce the tip clearance flow and its proportional contribution to performance loss. However, with the larger part of the work on the flow done in this

Application of high efficiency and reliable 3D-designed integral shrouded blades to nuclear turbines

International Nuclear Information System (INIS)

Watanabe, Eiichiro; Ohyama, Hiroharu; Tashiro, Hikaru; Sugitani, Toshiro; Kurosawa, Masaru

1998-01-01

Mitsubishi Heavy Industries, Ltd. has recently developed new blades for nuclear turbines, in order to achieve higher efficiency and higher reliability. The 3D aerodynamic design for 41 inch and 46 inch blades, their one piece structural design (integral-shrouded blades: ISB), and the verification test results using a model steam turbine are described in this paper. The predicted efficiency and lower vibratory stress have been verified. Based on these 60Hz ISB, 50Hz ISB series are under development using 'the law of similarity' without changing their thermodynamic performance and mechanical stress levels. Our 3D-designed reaction blades which are used for the high pressure and low pressure upstream stages, are also briefly mentioned. (author)

Design of low noise wind turbine blades using Betz and Joukowski concepts

DEFF Research Database (Denmark)

Shen, Wen Zhong; Hrgovan, Iva; Okulov, Valery

2014-01-01

This paper presents the aerodynamic design of low noise wind turbine blades using Betz and Joukowski concepts. The aerodynamic model is based on Blade Element Momentum theory whereas the aeroacoustic prediction model is based on the BPM model. The investigation is started with a 3MW baseline...

New morphing blade section designs and structural solutions for smart blades

DEFF Research Database (Denmark)

Karakalas, Anargyros A.; Machairas, Theodore; Solomou, Alexandros

2015-01-01

Within INNWIND.EU new concepts are investigated having the ultimate goal to reduce the cost per kilowatt-hour of the produced energy. With increasing size of wind turbines, new approaches to load control are required to reduce the stresses in blades. Experimental and numerical studies in the fields...... of helicopter and wind turbine blade research have shown the potential of shape morphing in reducing blade loads. Morphing technologies, along with other control concepts, are investigated under Task 2.3 of WP “Lightweight Rotor”, against aerodynamic compliance and requirements of the complete wind turbine...... the efforts performed within Task 2.2 “Lightweight structural design” of INNWIND.Eu work-package WP2 “Lightweight Rotor” regarding the structural solutions necessary to accommodate the requirements of smart blades developed within work-package WP2 Task 2.3 “Active and passive loads control and alleviation...

blades

Directory of Open Access Journals (Sweden)

Shashishekara S. Talya

1999-01-01

Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

Iterative Prototyping of Strategy Implementation Workshop Design

DEFF Research Database (Denmark)

Kryger, Anders

2018-01-01

Purpose: The purpose of this paper is to demonstrate how a strategy implementation workshop design can be developed and tested while minimizing the time spent on developing the design. Design/methodology/approach: This multiple case study at a diesel engine company shows how iterative prototyping...... can be used to structure the design process of a strategy implementation workshop. Findings: Strategy implementation workshop design can be developed in resource-constrained environments through iterative prototyping of the workshop design. Each workshop iteration can generate value in its own right...... draw on his/her experience as well as add to his/her knowledge base. Originality/value: Introducing iterative prototyping in an organizational context can facilitate fast yet structured development of a rigorous workshop design. Strategy consultants are provided with empirical examples of how...

Application to nuclear turbines of high-efficiency and reliable 3D-designed integral shrouded blades

International Nuclear Information System (INIS)

Watanabe, Eiichiro; Ohyama, Hiroharu; Tashiro, Hikaru; Sugitani, Toshio; Kurosawa, Masaru

1999-01-01

Mitsubishi Heavy Industries, Ltd. (MHI) has recently developed new blades for nuclear turbines, in order to achieve higher efficiency and higher reliability. The three-dimensional aerodynamic design for 41-inch and 46-inch blades, their one piece structural design (integral shrouded blades: ISB), and the verification test results using a model steam turbine are described in this paper. The predicted efficiency and lower vibratory stress have been verified. On the basis of these 60 Hz ISB, 50 Hz ISB series are under development using 'the law of similarity' without changing their thermodynamic performance and mechanical stress levels. Our 3D-designed reaction blades which are used for the high pressure and low pressure upstream stages, are also briefly mentioned. (author)

Design and test of box girder for a large wind turbine blade

DEFF Research Database (Denmark)

Nielsen, Per Hørlyk; Tesauro, Angelo; Bitsche, Robert

This report is covering the structural design and full scale test of a box girder as a part of the project “Demonstration of new blade design using manufacturing process simulations” supported by the EUDP program. A box girder with a predetermined outer geometry was designed using new inventions...... that the manufacturing process could include the new inventions. Subsequently the box girder was transported to the blade test facility at DTU Wind Energy. A series of test was performed with the blade to investigate the behaviour during loading, and finally the girder was loaded to ultimate failure. The report includes...... the description of the test setup, the test and an overview over the results from the test performed on the box girder. During the final test the box girder failed at 58 % of the expected ultimate load. Unfortunately, no definite conclusion could be made concerning the failure mechanism....

Robust design optimization method for centrifugal impellers under surface roughness uncertainties due to blade fouling

Science.gov (United States)

Ju, Yaping; Zhang, Chuhua

2016-03-01

Blade fouling has been proved to be a great threat to compressor performance in operating stage. The current researches on fouling-induced performance degradations of centrifugal compressors are based mainly on simplified roughness models without taking into account the realistic factors such as spatial non-uniformity and randomness of the fouling-induced surface roughness. Moreover, little attention has been paid to the robust design optimization of centrifugal compressor impellers with considerations of blade fouling. In this paper, a multi-objective robust design optimization method is developed for centrifugal impellers under surface roughness uncertainties due to blade fouling. A three-dimensional surface roughness map is proposed to describe the nonuniformity and randomness of realistic fouling accumulations on blades. To lower computational cost in robust design optimization, the support vector regression (SVR) metamodel is combined with the Monte Carlo simulation (MCS) method to conduct the uncertainty analysis of fouled impeller performance. The analyzed results show that the critical fouled region associated with impeller performance degradations lies at the leading edge of blade tip. The SVR metamodel has been proved to be an efficient and accurate means in the detection of impeller performance variations caused by roughness uncertainties. After design optimization, the robust optimal design is found to be more efficient and less sensitive to fouling uncertainties while maintaining good impeller performance in the clean condition. This research proposes a systematic design optimization method for centrifugal compressors with considerations of blade fouling, providing a practical guidance to the design of advanced centrifugal compressors.

Erosion of wind turbine blade coatings - Design and analysis of jet-based laboratory equipment for performance evaluation

DEFF Research Database (Denmark)

Zhang, Shizhong; Dam-Johansen, Kim; Nørkjær, Sten

2015-01-01

of the blades in such equipment. To reduce expensive blade maintenance repairs and to avoid out-of-service periods, energy-absorbing blade coatings are required to protect rotor blades from rain erosion. In this work we describe the design, construction and evaluation of a laboratory setup for fast screening...... experimental blade coatings were investigated using the proposed experimental design. The evaluation of the coatings under conditions where impact frequency and water hammer pressure were "matched" could not be directly correlated with the results obtained with the whirling arm rig. This result may...

Design of TFTR movable limiter blades for ohmic and neutral-beam-heated plasmas

International Nuclear Information System (INIS)

Doll, D.W.; Ulrickson, M.A.; Cecchi, J.L.; Citrolo, J.C.; Weissenburger, D.; Bialek, J.

1981-10-01

A new set of movable limiter blades has been designed for TFTR that will meet both the requirements of the 4 MW ohmic heated and the 33 MW neutral beam heated plasmas. This is accomplished with three limiter blades each having and elliptical shape along the toroidal direction. Heat flux levels are acceptable for both ohmic heated and pre-strong compression plasmas. The construction consists of graphite tiles attached to cooled backing plates. The tiles have an average thickness of approx. 4.7 cm and are drawn against the backing plate with spring loaded fasteners that are keyed into the graphite. The cooled backing plate provides the structure for resisting disruption and fault induced loads. A set of rollers attached to the top and bottom blades allow them to be expanded and closed in order to vary the plasma surface for scaling experiments. Water cooling lines penetrate only the mid-plane port cover/support plate in such a way as to avoid bolted water connections inside the vacuum boundary and at the same time allow blade movement. Both the upper and lower blades are attached to the mid-plane limiter blade through pivots. Pivot connections are protected against arcing with an alumina coating and a shunt bar strap. Remote handling is considered throughout the design

Design of Object-based Information System Prototype

OpenAIRE

Suhyeon Yoo; Sumi Shin; Hyesun Kim

2014-01-01

Researchers who use science and technology information were found to ask an information service in which they can excerpt the contents they needed, rather than using the information at article level. In this study, we micronized the contents of scholarly articles into text, image, and table and then constructed a micro-content DB to design a new information system prototype based on this micro-content. After designing the prototype, we performed usability test for this prototype so as to conf...

The SNL100-01 blade :

Energy Technology Data Exchange (ETDEWEB)

Griffith, Daniel

2013-02-01

A series of design studies to investigate the effect of carbon on blade weight and performance for large blades was performed using the Sandia 100-meter All-glass Baseline Blade design as a starting point. This document provides a description of the final carbon blade design, which is termed as SNL100-01. This report includes a summary of the design modifications applied to the baseline all-glass 100-meter design and a description of the NuMAD model files that are made publicly available. This document is intended primarily to be a companion document to the distribution of the NuMAD blade model files for SNL100-01.

Anisotropic beam model for analysis and design of passive controlled wind turbine blades

Energy Technology Data Exchange (ETDEWEB)

Branner, K; Blasques, J P; Kim, T; Fedorov, V A; Berring, P; Bitsche, R D; Berggreen, C

2012-02-15

The main objective of the project was, through theoretical and experimental research, to develop and validate a fully coupled, general beam element that can be used for advanced and rapid analysis of wind turbine blades. This is fully achieved in the project and the beam element has even been implemented in the aeroelastic code HAWC2. It has also been demonstrated through a parametric study in the project that a promising possibility with the tool is to reduce fatigue loads through structural couplings. More work is needed before these possibilities are fully explored and blades with structural couplings can be put into production. A cross section analysis tool BECAS (BEam Cross section Analysis Software) has been developed and validated in the project. BECAS is able to predict all geometrical and material induced couplings. This tool has obtained great interest from both industry and academia. The developed fully coupled beam element and cross section analysis tool has been validated against both numerical calculations and experimental measurements. Numerical validation has been performed against beam type calculations including Variational Asymptotical Beam Section Analysis (VABS) and detailed shell and solid finite element analyses. Experimental validation included specially designed beams with built-in couplings, a full-scale blade section originally without couplings, which subsequently was modified with extra composite layers in order to obtain measurable couplings. Both static testing and dynamic modal analysis tests have been performed. The results from the project now make it possible to use structural couplings in an intelligent manner for the design of future wind turbine blades. The developed beam element is especially developed for wind turbine blades and can be used for modeling blades with initial curvature (pre-bending), initial twist and taper. Finally, it have been studied what size of structural couplings can be obtained in current and future

Probabilistic Fatigue Design of Composite Material for Wind Turbine Blades

DEFF Research Database (Denmark)

Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

2011-01-01

In the present paper a probabilistic design approach to fatigue design of wind turbine blades is presented. The physical uncertainty on the fatigue strength for composite material is estimated using public available fatigue tests. Further, the model uncertainty on Miner rule for damage accumulation...

Active Blade Pitch Control for Straight Bladed Darrieus Vertical Axis Wind Turbine of New Design

DEFF Research Database (Denmark)

Chougule, Prasad; Nielsen, Søren R.K.; Basu, Biswajit

2013-01-01

in a previous publication. Further, it is well know that the variation of the blade pitch angle during the rotation improves the power efficiency. A blade pitch variation is implemented by active blade pitch control, which operates as per wind speed and position of the blade with respect to the rotor. A double...

The SNL100-02 blade :

Energy Technology Data Exchange (ETDEWEB)

Griffith, Daniel

2013-11-01

A series of design studies are performed to investigate the effects of advanced core materials and a new core material strategy on blade weight and performance for large blades using the Sandia 100-meter blade designs as a starting point. The initial core material design studies were based on the SNL100-01 100- meter carbon spar design. Advanced core material with improved performance to weight was investigated with the goal to reduce core material content in the design and reduce blade weight. A secondary element of the core study was to evaluate the suitability of core materials from natural, regrowable sources such as balsa and recyclable foam materials. The new core strategy for the SNL100-02 design resulted in a design mass of 59 tons, which is a 20% reduction from the most recent SNL100-01 carbon spar design and over 48% reduction from the initial SNL100-00 all-glass baseline blade. This document provides a description of the final SNL100-02 design, includes a description of the major design modifications, and summarizes the pertinent blade design information. This document is also intended to be a companion document to the distribution of the NuMAD blade model files for SNL100-02 that are made publicly available.

Extreme Design Loads Calibration of Offshore Wind Turbine Blades through Real Time Measurements

DEFF Research Database (Denmark)

Natarajan, Anand; Vesth, Allan; Lamata, Rebeca Rivera

2014-01-01

Blade Root flap and Edge moments are measured on the blades of a 3.6MW offshore wind turbine in normal operation. Ten minute maxima of the measurements are sampled to determine the extreme blade root flap moment, edge moment and resultant moment over six month duration. A random subset of the mea......Blade Root flap and Edge moments are measured on the blades of a 3.6MW offshore wind turbine in normal operation. Ten minute maxima of the measurements are sampled to determine the extreme blade root flap moment, edge moment and resultant moment over six month duration. A random subset...... of the measurements over a week is taken as input to stochastic load extrapolation whereby the one year extrapolated design extreme is obtained, which are then compared with the maximum extremes obtained from direct measurements over a six month period to validate the magnification in the load levels for the blade...... root flap moment, edge moment obtained by extrapolation. The validation yields valuable information on prescribing the slope of the local extrapolation curve at each mean wind speed. As an alternative to determining the contemporaneous loads for each primary extrapolated load, the blade root resultant...

Designing Instructor-Led Schools with Rapid Prototyping.

Science.gov (United States)

Lange, Steven R.; And Others

1996-01-01

Rapid prototyping involves abandoning many of the linear steps of traditional prototyping; it is instead a series of design iterations representing each major stage. This article describes the development of an instructor-led course for midlevel auditors using the principles and procedures of rapid prototyping, focusing on the savings in time and…

Design of a Hydro-Turbine Blade for Acoustic and Performance Validation Studies

Science.gov (United States)

Johnson, E.; Barone, M.

2011-12-01

To meet the growing, global energy demands governments and industry have recently begun to focus on marine hydrokinetic (MHK) devices as an additional form of power generation. Water turbines have become a popular design choice since they are able to leverage experience from the decades-old wind industry in the hope of decreasing time-to-market. However, the difference in environments poses challenges that need to be addressed. In particular, little research has addressed the acoustic effects of common aerofoils in a marine setting. This has both a potential impact on marine life and may cause early fatigue by exciting new structural modes. An initial blade design is presented, which has been used to begin characterization of any structural and acoustic issues that may arise from a direct one-to-one swap of wind technologies into MHK devices. The blade was optimized for performance using blade-element momentum theory while requiring that it not exceed the allowable stress under a specified extreme operating design condition. This limited the maximum power generated, while ensuring a realizable blade. A stress analysis within ANSYS was performed to validate the structural integrity of the design. Additionally, predictions of the radiated noise from the MHK rotor will be made using boundary element modeling based on flow results from ANSYS CFX, a computational fluid dynamics (CFD) code. The FEA and CFD results demonstrate good comparison to the expected design. Determining a range for the anticipated noise produced from a MHK turbine provides a look at the environmental impact these devices will have. Future efforts will focus on the design constraints noise generation places on MHK devices.

Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

NARCIS (Netherlands)

Joncas, S.

2010-01-01

This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

Analysis, design and elastic tailoring of composite rotor blades

Science.gov (United States)

Rehfield, Lawrence W.; Atilgan, Ali R.

1987-01-01

The development of structural models for composite rotor blades is summarized. The models are intended for use in design analysis for the purpose of exploring the potential of elastic tailoring. The research was performed at the Center for Rotary Wing Aircraft Technology.

Parametric study of turbine NGV blade lean and vortex design

Directory of Open Access Journals (Sweden)

Zhang Shaowen

2016-02-01

Full Text Available The effects of blade lean and vortex design on the aerodynamics of a turbine entry nozzle guide vane (NGV are considered using computational fluid dynamics. The aim of the work is to address some of the uncertainties which have arisen from previous studies where conflicting results have been reported for the effect on the NGV. The configuration was initially based on the energy efficient engine turbine which also served as the validation case for the computational method. A total of 17 NGV configurations were evaluated to study the effects of lean and vortex design on row efficiency and secondary kinetic energy. The distribution of mass flow ratio is introduced as an additional factor in the assessment of blade lean effects. The results show that in the turbine entry NGV, the secondary flow strength is not a dominant factor that determines NGV losses and therefore the changes of loading distribution due to blade lean and the associated loss mechanisms should be regarded as a key factor. Radial mass flow redistribution under different NGV lean and twist is demonstrated as an addition key factor influencing row efficiency.

Design and manufacture of radar absorbing wind turbine blades - final report

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-02-15

This report describes the results of a collaborative project between QinetiQ Ltd and NOI (Scotland) Ltd to design and manufacture radar absorbent wind turbine blades. The main objectives were to: use predictive modelling to understand the contribution made by the blade to radar cross section (RCS) of the complete turbine; confirm that the turbine RCS could feasibility be reduced to appropriate levels through the use of radar absorbent material (RAM); and to demonstrate that introduction of stealth technology within current composite sections would allow RAM variants of the blade materials to be manufactured with minimal impact on the structure. The RCS of a turbine was predicted at frequencies at which representative air traffic control (ATC), weather and marine navigation radar systems operate. The material compositions that exist on the blades produced by NOI were studied and methods by which RAM could be introduced to each region were identified. RCS predictions for a blade having RAM over its surface were then repeated. The study showed that it was possible to modify all material regions of the NOI blades to create RAM with little or no degradation in structural properties, thus reducing detection by non-Doppler radar and ATC radars. A full practical demonstration of a stealthy turbine is recommended to allow the benefits of RCS reduction through the use of RAM to be quantified by all stakeholders.

A Long-Period Grating Sensor for Wind Turbine Blades

DEFF Research Database (Denmark)

Glavind, Lars

This PhD project concerns the applied research for providing a novel sensor for measurements on wind turbine blades, based on Long-Period Gratings. The idea is based on the utilization of a special asymmetrical optical fibre with Long-Period Gratings for directional sensitive bend sensing...... blade material, where a suitable process and recoating material were investigated. The sensor was implemented and tested on a full scale wind turbine blade placed on a test rig. This first prototype has demonstrated the capability of the sensor for wind turbine blade monitoring, particular...... the possibility to distinguish between the flap- and edge-wise bend directions on the wind turbine blade, providing a selective sensor. The sensor has proven to be very robust and suitable for this application....

Design optimization and uncertainty quantification for aeromechanics forced response of a turbomachinery blade

Science.gov (United States)

Modgil, Girish A.

Gas turbine engines for aerospace applications have evolved dramatically over the last 50 years through the constant pursuit for better specific fuel consumption, higher thrust-to-weight ratio, lower noise and emissions all while maintaining reliability and affordability. An important step in enabling these improvements is a forced response aeromechanics analysis involving structural dynamics and aerodynamics of the turbine. It is well documented that forced response vibration is a very critical problem in aircraft engine design, causing High Cycle Fatigue (HCF). Pushing the envelope on engine design has led to increased forced response problems and subsequently an increased risk of HCF failure. Forced response analysis is used to assess design feasibility of turbine blades for HCF using a material limit boundary set by the Goodman Diagram envelope that combines the effects of steady and vibratory stresses. Forced response analysis is computationally expensive, time consuming and requires multi-domain experts to finalize a result. As a consequence, high-fidelity aeromechanics analysis is performed deterministically and is usually done at the end of the blade design process when it is very costly to make significant changes to geometry or aerodynamic design. To address uncertainties in the system (engine operating point, temperature distribution, mistuning, etc.) and variability in material properties, designers apply conservative safety factors in the traditional deterministic approach, which leads to bulky designs. Moreover, using a deterministic approach does not provide a calculated risk of HCF failure. This thesis describes a process that begins with the optimal aerodynamic design of a turbomachinery blade developed using surrogate models of high-fidelity analyses. The resulting optimal blade undergoes probabilistic evaluation to generate aeromechanics results that provide a calculated likelihood of failure from HCF. An existing Rolls-Royce High Work Single

The Prototype as Mediator of Embodied Experience in Fashion Design

DEFF Research Database (Denmark)

Kristensen, Tore; Ræbild, Ulla

. It is based on photographic material obtained in design studios during prototype development. The prototype is considered a core fashion design competence. Yet, companies increasingly cut costs by reducing or omitting prototype development. We intend to show, how the garment prototype acts as an important...

Partial Safety Factors for Fatigue Design of Wind Turbine Blades

DEFF Research Database (Denmark)

Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

2010-01-01

In the present paper calibration of partial safety factors for fatigue design of wind turbine blades is considered. The stochastic models for the physical uncertainties on the material properties are based on constant amplitude fatigue tests and the uncertainty on Miners rule for linear damage...... accumulation is determined from variable amplitude fatigue tests with the Wisper and Wisperx spectra. The statistical uncertainty for the assessment of the fatigue loads is also investigated. The partial safety factors are calibrated for design load case 1.2 in IEC 61400-1. The fatigue loads are determined...... from rainflow-counting of simulated time series for a 5MW reference wind turbine [1]. A possible influence of a complex stress state in the blade is not taken into account and only longitudinal stresses are considered....

Parametric study on off-design aerodynamic performance of a horizontal axis wind turbine blade and proposed pitch control

International Nuclear Information System (INIS)

Najafian Ashrafi, Z.; Ghaderi, M.; Sedaghat, A.

2015-01-01

Highlights: • A pitch controlled 200 kW HAWT blade is designed with BEM for off-design conditions. • Parametric study conducted on power coefficient, axial and angular induction factors. • The optimal pitch angles were determined at off-design operating conditions. - Abstract: In this paper, a 200 kW horizontal axis wind turbine (HAWT) blade is designed using an efficient iterative algorithm based on the blade element momentum theory (BEM) on aerodynamic of wind turbines. The effects of off-design variations of wind speed are investigated on the blade performance parameters according to constant rotational speed of the rotor. The performance parameters considered are power coefficient, axial and angular induction factors, lift and drag coefficients on the blade, angle of attack and angle of relative wind. At higher or lower wind speeds than the designed rated speed, the power coefficient is reduced due to considerable changes in the angle of attacks. Therefore, proper pitch control angles were calculated to extract maximum possible power at various off-design speeds. The results showed a considerable improvement in power coefficient for the pitch controlled blade as compared with the baseline design in whole operating range. The present approach can be equally employed for determining pitch angles to design pitch control system of medium and large-scale wind turbines

NAVIGATING PROTOTYPING SPACES FOR CO-DESIGN OF ACTOR-NETWORKS

DEFF Research Database (Denmark)

Pedersen, Signe; Brodersen, Søsser

2017-01-01

of diverse actors in what we term prototyping spaces. In these prototyping spaces, prototypes play an important role in visualising controversies, enabling matters of concern to be negotiated, and making knowledge transparent throughout the design process. Based on a case study of a pilot program to make...... of temporary prototyping spaces, which are to be staged and facilitated to allow various actors to negotiate matters of concern. Designers then translate the resulting knowledge and insights into pro-totypes for use in subsequent spaces and eventually into an actor-network com-prising the final solution....

Prototype Hanford Surface Barrier: Design basis document

International Nuclear Information System (INIS)

Myers, D.R.; Duranceau, D.A.

1994-11-01

The Hanford Site Surface Barrier Development Program (BDP) was organized in 1985 to develop the technology needed to provide a long-term surface barrier capability for the Hanford Site and other arid sites. This document provides the basis of the prototype barrier. Engineers and scientists have momentarily frozen evolving barrier designs and incorporated the latest findings from BDP tasks. The design and construction of the prototype barrier has required that all of the various components of the barrier be brought together into an integrated system. This integration is particularly important because some of the components of the protective barreir have been developed independently of other barreir components. This document serves as the baseline by which future modifications or other barrier designs can be compared. Also, this document contains the minutes of meeting convened during the definitive design process in which critical decisions affecting the prototype barrier's design were made and the construction drawings

Improving design processes through structured reflection : a prototype software tool

NARCIS (Netherlands)

Reymen, I.M.M.J.; Melby, E.

2001-01-01

A prototype software tool facilitating the use of a design method supporting structured reflection on design processes is presented. The prototype, called Echo, has been developed to explore the benefits of using a software system to facilitate the use of the design method. Both the prototype

Extension-twist coupling of composite circular tubes with application to tilt rotor blade design

Science.gov (United States)

Nixon, Mark W.

1987-01-01

This investigation was conducted to determine if twist deformation required for the design of full-scale extension-twist-coupled tilt-rotor blades can be achieved within material design limit loads, and to demonstrate the accuracy of a coupled-beam analysis in predicting twist deformations. Two extension-twist-coupled tilt-rotor blade designs were developed based on theoretically optimum aerodynamic twist distributions. The designs indicated a twist rate requirement of between .216 and .333 deg/in. Agreement between axial tests and analytical predictions was within 10 percent at design limit loads. Agreement between the torsion tests and predictions was within 11 percent.

A method to combine hydrodynamics and constructive design in the optimization of the runner blades of Kaplan turbines

International Nuclear Information System (INIS)

Miclosina, C O; Balint, D I; Campian, C V; Frunzaverde, D; Ion, I

2012-01-01

This paper deals with the optimization of the axial hydraulic turbines of Kaplan type. The optimization of the runner blade is presented systematically from two points of view: hydrodynamic and constructive. Combining these aspects in order to gain a safer operation when unsteady effects occur in the runner of the turbine is attempted. The design and optimization of the runner blade is performed with QTurbo3D software developed at the Center for Research in Hydraulics, Automation and Thermal Processes (CCHAPT) from 'Eftimie Murgu' University of Resita, Romania. QTurbo3D software offers possibilities to design the meridian channel of hydraulic turbines design the blades and optimize the runner blade. 3D modeling and motion analysis of the runner blade operating mechanism are accomplished using SolidWorks software. The purpose of motion study is to obtain forces, torques or stresses in the runner blade operating mechanism, necessary to estimate its lifetime. This paper clearly states the importance of combining the hydrodynamics with the structural design in the optimization procedure of the runner of hydraulic turbines.

A method to combine hydrodynamics and constructive design in the optimization of the runner blades of Kaplan turbines

Science.gov (United States)

Miclosina, C. O.; Balint, D. I.; Campian, C. V.; Frunzaverde, D.; Ion, I.

2012-11-01

This paper deals with the optimization of the axial hydraulic turbines of Kaplan type. The optimization of the runner blade is presented systematically from two points of view: hydrodynamic and constructive. Combining these aspects in order to gain a safer operation when unsteady effects occur in the runner of the turbine is attempted. The design and optimization of the runner blade is performed with QTurbo3D software developed at the Center for Research in Hydraulics, Automation and Thermal Processes (CCHAPT) from "Eftimie Murgu" University of Resita, Romania. QTurbo3D software offers possibilities to design the meridian channel of hydraulic turbines design the blades and optimize the runner blade. 3D modeling and motion analysis of the runner blade operating mechanism are accomplished using SolidWorks software. The purpose of motion study is to obtain forces, torques or stresses in the runner blade operating mechanism, necessary to estimate its lifetime. This paper clearly states the importance of combining the hydrodynamics with the structural design in the optimization procedure of the runner of hydraulic turbines.

Study of a high spatial resolution {sup 10}B-based thermal neutron detector for application in neutron reflectometry: the Multi-Blade prototype

Energy Technology Data Exchange (ETDEWEB)

Piscitelli, F; Buffet, J C; Clergeau, J F; Cuccaro, S; Guérard, B; Khaplanov, A; Manna, Q La; Rigal, J M; Esch, P Van, E-mail: piscitelli@ill.fr [Institut Laue-Langevin (ILL), 6, Jules Horowitz, 38042, Grenoble (France)

2014-03-01

Although for large area detectors it is crucial to find an alternative to detect thermal neutrons because of the {sup 3}He shortage, this is not the case for small area detectors. Neutron scattering science is still growing its instruments' power and the neutron flux a detector must tolerate is increasing. For small area detectors the main effort is to expand the detectors' performances. At Institut Laue-Langevin (ILL) we developed the Multi-Blade detector which wants to increase the spatial resolution of {sup 3}He-based detectors for high flux applications. We developed a high spatial resolution prototype suitable for neutron reflectometry instruments. It exploits solid {sup 10}B-films employed in a proportional gas chamber. Two prototypes have been constructed at ILL and the results obtained on our monochromatic test beam line are presented here.

Improving design processes through structured reflection : a prototype software tool

OpenAIRE

Reymen, I.M.M.J.; Melby, E.

2001-01-01

A prototype software tool facilitating the use of a design method supporting structured reflection on design processes is presented. The prototype, called Echo, has been developed to explore the benefits of using a software system to facilitate the use of the design method. Both the prototype software tool and the design method are developed as part of the Ph.D. project of Isabelle Reymen. The goal of the design method is supporting designers with reflection on design processes in a systemati...

Design and test of box girder for a large wind turbine blade

Energy Technology Data Exchange (ETDEWEB)

Nielsen, Per H.; Tesauro, A.; Bitsche, R. [Technical Univ. of Denmark. DTU Wind Energy, DTU Risoe Campus, Roskilde (Denmark)] [and others

2012-09-15

This report is covering the structural design and full scale test of a box girder as a part of the project ''Demonstration of new blade design using manufacturing process simulations'' supported by the EUDP program. A box girder with a predetermined outer geometry was designed using new inventions, which create an inner structure in the box girder. With a combination of advanced FEM analysis and the inventions it was possible to reduce the material thickness of the cap by up to 40%. The new design of the box girder was manufactured at SSP Technology A/S, where it was demonstrated that the manufacturing process could include the new inventions. Subsequently the box girder was transported to the blade test facility at DTU Wind Energy. A series of test was performed with the blade to investigate the behaviour during loading, and finally the girder was loaded to ultimate failure. The report includes the description of the test setup, the test and an overview over the results from the test performed on the box girder. During the final test the box girder failed at 58 % of the expected ultimate load. Unfortunately, no definite conclusion could be made concerning the failure mechanism. (Author)

Wireless Inductive Power Device Suppresses Blade Vibrations

Science.gov (United States)

Morrison, Carlos R.; Provenza, Andrew J.; Choi, Benjamin B.; Bakhle, Milind A.; Min, James B.; Stefko, George L.; Duffy, Kirsten P.; Fougers, Alan J.

2011-01-01

Vibration in turbomachinery can cause blade failures and leads to the use of heavier, thicker blades that result in lower aerodynamic efficiency and increased noise. Metal and/or composite fatigue in the blades of jet engines has resulted in blade destruction and loss of lives. Techniques for suppressing low-frequency blade vibration, such as gtuned circuit resistive dissipation of vibratory energy, h or simply "passive damping," can require electronics incorporating coils of unwieldy dimensions and adding unwanted weight to the rotor. Other approaches, using vibration-dampening devices or damping material, could add undesirable weight to the blades or hub, making them less efficient. A wireless inductive power device (WIPD) was designed, fabricated, and developed for use in the NASA Glenn's "Dynamic Spin Rig" (DSR) facility. The DSR is used to simulate the functionality of turbomachinery. The relatively small and lightweight device [10 lb (approx.=4.5 kg)] replaces the existing venerable and bulky slip-ring. The goal is the eventual integration of this technology into actual turbomachinery such as jet engines or electric power generators, wherein the device will facilitate the suppression of potentially destructive vibrations in fan blades. This technology obviates slip rings, which require cooling and can prove unreliable or be problematic over time. The WIPD consists of two parts: a remote element, which is positioned on the rotor and provides up to 100 W of electrical power to thin, lightweight piezoelectric patches strategically placed on/in fan blades; and a stationary base unit that wirelessly communicates with the remote unit. The base unit supplies inductive power, and also acts as an input and output corridor for wireless measurement, and active control command to the remote unit. Efficient engine operation necessitates minimal disturbance to the gas flow across the turbine blades in any effort to moderate blade vibration. This innovation makes it

Structural Optimization Design of Horizontal-Axis Wind Turbine Blades Using a Particle Swarm Optimization Algorithm and Finite Element Method

Directory of Open Access Journals (Sweden)

Pan Pan

2012-11-01

Full Text Available This paper presents an optimization method for the structural design of horizontal-axis wind turbine (HAWT blades based on the particle swarm optimization algorithm (PSO combined with the finite element method (FEM. The main goal is to create an optimization tool and to demonstrate the potential improvements that could be brought to the structural design of HAWT blades. A multi-criteria constrained optimization design model pursued with respect to minimum mass of the blade is developed. The number and the location of layers in the spar cap and the positions of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining the above method and design model under ultimate (extreme flap-wise load conditions. The optimization results are described and compared with the original design. It shows that the method used in this study is efficient and produces improved designs.

Remote Monitoring of the Structural Health of Hydrokinetic Composite Turbine Blades

Energy Technology Data Exchange (ETDEWEB)

J.L. Rovey

2012-09-21

A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs have advantages that include long life in marine environments and great control over mechanical properties. Experimental strain characteristics are determined for static loads and free-vibration loads. These experiments are designed to simulate the dynamic characteristics of hydrokinetic turbine blades. Carbon/epoxy symmetric composite laminates are manufactured using an autoclave process. Four-layer composite beams, eight-layer composite beams, and two-dimensional eight-layer composite blades are instrumented for strain. Experimental results for strain measurements from electrical resistance gages are validated with theoretical characteristics obtained from in-house finite-element analysis for all sample cases. These preliminary tests on the composite samples show good correlation between experimental and finite-element strain results. A health monitoring system is proposed in which damage to a composite structure, e.g. delamination and fiber breakage, causes changes in the strain signature behavior. The system is based on embedded strain sensors and embedded motes in which strain information is demodulated for wireless transmission. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs provide a medium for embedding sensors into the blades for in-situ health monitoring. The major challenge with in-situ health monitoring is transmission of sensor signals from the remote rotating reference frame of the blade to the system monitoring station. In the presented work, a novel system for relaying in-situ blade health measurements in hydrokinetic systems is described and demonstrated. An ultrasonic communication system is used to transmit

Design and initial testing of a one-bladed 30-meter-diameter rotor on the NASA/DOE mod-O wind turbine

Science.gov (United States)

Corrigan, R. D.; Ensworth, C. B. F.

1986-01-01

The concept of a one-bladed horizontal-axis wind turbine has been of interest to wind turbine designers for many years. Many designs and economic analyses of one-bladed wind turbines have been undertaken by both United States and European wind energy groups. The analyses indicate significant economic advantages but at the same time, significant dynamic response concerns. In an effort to develop a broad data base on wind turbine design and operations, the NASA Wind Energy Project Office has tested a one-bladed rotor at the NASA/DOE Mod-O Wind Turbine Facility. This is the only known test on an intermediate-sized one-bladed rotor in the United States. The 15.2-meter-radius rotor consists of a tip-controlled blade and a counterweight assembly. A rigorous test series was conducted in the Fall of 1985 to collect data on rotor performance, drive train/generator dynamics, structural dynamics, and structural loads. This report includes background information on one-bladed rotor concepts, and Mod-O one-bladed rotor test configuration, supporting design analysis, the Mod-O one-blade rotor test plan, and preliminary test results.

Development of Static Balance Measurement and Correction Compound Platform for Single Blade of Controllable Pitch Propeller

Science.gov (United States)

Chao, Zhang; Shijie, Su; Yilin, Yang; Guofu, Wang; Chao, Wang

2017-11-01

Aiming at the static balance of the controllable pitch propeller (CPP), a high efficiency static balance method based on the double-layer structure of the measuring table and gantry robot is adopted to realize the integration of torque measurement and corrected polish for controllable pitch propeller blade. The control system was developed by Microsoft Visual Studio 2015, and a composite platform prototype was developed. Through this prototype, conduct an experiment on the complete process of torque measurement and corrected polish based on a 300kg class controllable pitch propeller blade. The results show that the composite platform can correct the static balance of blade with a correct, efficient and labor-saving operation, and can replace the traditional method on static balance of the blade.

Design and testing of a deformable wind turbine blade control surface

International Nuclear Information System (INIS)

Daynes, S; Weaver, P M

2012-01-01

Wind tunnel tests were conducted on a 1.3 m chord NACA 63–418 blade section fitted with an adaptive trailing edge flap. The 20% chord flap had an aramid honeycomb core covered with a silicone skin and was actuated using servo motors. The honeycomb core had a high stiffness in the thickness direction but was compliant in chordwise bending. These anisotropic properties offer a potential solution for the conflicting design requirements found in morphing trailing edge structures. Static and dynamic tests were performed up to a Reynolds number of 5.4 × 10 6 . The tests showed that deflecting the flap from − 10° to + 10° changes the blade section lift coefficient by 1.0 in non-stalled conditions. Dynamic tests showed the flap to be capable of operating up to 9° s −1 using a 15 V power supply. A two-dimensional static aeroelastic model of the morphing flap was developed to analyse strains, predict actuator requirements and study fluid–structure interaction effects. The model was used to conduct parametric studies to further improve the flap design. Potential applications include wind turbine blade load alleviation and increased wind energy capture. (paper)

BWR control blade replacement strategies

Energy Technology Data Exchange (ETDEWEB)

Kennard, M W [Stoller Nuclear Fuel, NAC International, Pleasantville, NY (United States); Harbottle, J E [Stoller Nuclear Fuel, NAC International, Thornbury, Bristol (United Kingdom)

2000-02-01

The reactivity control elements in a BWR, the control blades, perform three significant functions: provide shutdown margin during normal and accident operating conditions; provide overall core reactivity control; and provide axial power shaping control. As such, the blades are exposed to the core's neutron flux, resulting in irradiation of blade structural and absorber materials. Since the absorber depletes with time (if B{sub 4}C is used, it also swells) and the structural components undergo various degradation mechanisms (e.g., embrittlement, corrosion), the blades have limits on their operational lifetimes. Consequently, BWR utilities have implemented strategies that aim to maximize blade lifetimes while balancing operational costs, such as extending a refuelling outage to shuffle high exposure blades. This paper examines the blade replacement strategies used by BWR utilities operating in US, Europe and Asia by assembling information related to: the utility's specific blade replacement strategy; the impact the newer blade designs and changes in core operating mode were having on those strategies; the mechanical and nuclear limits that determined those strategies; the methods employed to ensure that lifetime limits were not exceeded during operation; and blade designs used (current and replacement blades). (author)

BWR control blade replacement strategies

International Nuclear Information System (INIS)

Kennard, M.W.; Harbottle, J.E.

2000-01-01

The reactivity control elements in a BWR, the control blades, perform three significant functions: provide shutdown margin during normal and accident operating conditions; provide overall core reactivity control; and provide axial power shaping control. As such, the blades are exposed to the core's neutron flux, resulting in irradiation of blade structural and absorber materials. Since the absorber depletes with time (if B 4 C is used, it also swells) and the structural components undergo various degradation mechanisms (e.g., embrittlement, corrosion), the blades have limits on their operational lifetimes. Consequently, BWR utilities have implemented strategies that aim to maximize blade lifetimes while balancing operational costs, such as extending a refuelling outage to shuffle high exposure blades. This paper examines the blade replacement strategies used by BWR utilities operating in US, Europe and Asia by assembling information related to: the utility's specific blade replacement strategy; the impact the newer blade designs and changes in core operating mode were having on those strategies; the mechanical and nuclear limits that determined those strategies; the methods employed to ensure that lifetime limits were not exceeded during operation; and blade designs used (current and replacement blades). (author)

A new gaseous detector for tracking: The blade chamber

International Nuclear Information System (INIS)

Ambrosi, G.; Battiston, R.; Levi, G.; Barillari, T.; Susinno, G.; Bergsma, F.; Contin, A.; Labbe, J.C.; Laurenti, G.; Mattern, D.; Simonet, G.; Williams, M.C.S.; Zichichi, A.; Boscherini, D.; Bruni, G.; De Pasquale, S.; Giusti, P.; Maccarrone, G.; Nania, R.; O'Shea, V.; Castro, H.; Galvez, J.; Rivera, F.; Schioppa, M.; Sharma, A.

1990-01-01

As part of the LAA project at CERN a prototype of a streamer-chamber in which a blade, instead of a wire, is used as the amplification electrode has been built. A big advantage is that the blade can be bent to follow a curve so that a chamber can be built with cells ideally matched to the geometry of the experiment. Moreover, a blade is very rugged, it can withstand severe mechanical shocks and it is also resistant to damage by sparks. The drift time has been measured and a spatial resolution of 250μm has been achieved. Left-right ambiguity can be solved by measuring the charge asymmetry on the walls. The coordinate along the blade is read by external pickup strips. (orig.)

New blades shape up for dozers

Energy Technology Data Exchange (ETDEWEB)

Chironis, N.P.

1985-05-01

This article discusses the design of blades used on dozers for the reclamation work following surface mining. Two blades are described which have led to a 50% reduction in reclamation costs and a 20% reduction in fuel requirements over conventional equipment. These results are from work carried out at the Kayenta mine in Arizona, USA. Design considerations in the development of the blades are described. Descriptions of both the centre flow blades and the universal blades are given.

Noise aspects at aerodynamic blade optimisation projects

International Nuclear Information System (INIS)

Schepers, J.G.

1997-06-01

The Netherlands Energy Research Foundation (ECN) has often been involved in industrial projects, in which blade geometries are created automatic by means of numerical optimisation. Usually, these projects aim at the determination of the aerodynamic optimal wind turbine blade, i.e. the goal is to design a blade which is optimal with regard to energy yield. In other cases, blades have been designed which are optimal with regard to cost of generated energy. However, it is obvious that the wind turbine blade designs which result from these optimisations, are not necessarily optimal with regard to noise emission. In this paper an example is shown of an aerodynamic blade optimisation, using the ECN-program PVOPT. PVOPT calculates the optimal wind turbine blade geometry such that the maximum energy yield is obtained. Using the aerodynamic optimal blade design as a basis, the possibilities of noise reduction are investigated. 11 figs., 8 refs

Rapid Prototyping in Instructional Design: Creating Competencies

Science.gov (United States)

Fulton, Carolyn D.

2010-01-01

Instructional designers working in rapid prototyping environments currently do not have a list of competencies that help to identify the knowledge, skills, and attitudes (KSAs) required in these workplaces. This qualitative case study used multiple cases in an attempt to identify rapid prototyping competencies required in a rapid prototyping…

Study of the CMS Phase 1 Pixel Pilot Blade Reconstruction

CERN Document Server

CMS Collaboration

2017-01-01

The silicon pixel detector is the innermost component of the CMS tracking system. It was replaced in March 2017 with an upgraded one, called the Phase 1 upgrade detector. During Long Shutdown 1, a third disk was inserted into the present forward pixel detector with eight prototype blades constructed using a new digital read-out chip architecture and a prototype readout chain. Testing the performance of these pilot modules enabled us to gain experience with the Phase 1 upgrade modules. In this document, the data reconstruction with the pilot system is presented. The hit finding efficiency and residual of these new modules is also shown, and how these observables were used to adjust the timing of the pilot blades.

A graphics subsystem retrofit design for the bladed-disk data acquisition system. M.S. Thesis

Science.gov (United States)

Carney, R. R.

1983-01-01

A graphics subsystem retrofit design for the turbojet blade vibration data acquisition system is presented. The graphics subsystem will operate in two modes permitting the system operator to view blade vibrations on an oscilloscope type of display. The first mode is a real-time mode that displays only gross blade characteristics, such as maximum deflections and standing waves. This mode is used to aid the operator in determining when to collect detailed blade vibration data. The second mode of operation is a post-processing mode that will animate the actual blade vibrations using the detailed data collected on an earlier data collection run. The operator can vary the rate of payback to view differring characteristics of blade vibrations. The heart of the graphics subsystem is a modified version of AMD's ""super sixteen'' computer, called the graphics preprocessor computer (GPC). This computer is based on AMD's 2900 series of bit-slice components.

Innovative approach to computer-aided design of horizontal axis wind turbine blades

Directory of Open Access Journals (Sweden)

Seyed Farhad Hosseini

2017-04-01

Full Text Available The design of horizontal axis wind turbine (HAWT blades involves several geometric complexities. As a result, the modeling of these blades by commercial computer-aided design (CAD software is not easily accomplished. In the present paper, the HAWT blade is divided into structural and aerodynamic surfaces with a G1 continuity imposed on their connecting region. The widely used method of skinning is employed throughout the current work for surface approximation. In addition, to ensure the compatibility of section curves, a novel approach is developed based on the redistribution of input airfoil points. In order to evaluate deviation errors, the Hausdorff metric is used. The fairness of surfaces is quantitatively assessed using the standard strain energy method. The above-mentioned algorithms are successfully integrated into a MATLAB program so as to enhance further optimization applications. The final surfaces created by the procedure developed during the present study can be exported using the IGES standard file format and directly interpreted by commercial CAD and FE software.

Investigations on Vibration Characteristics of Sma Embedded Horizontal Axis Wind Turbine Blade

Science.gov (United States)

Jagadeesh, V.; Yuvaraja, M.; Chandhru, A.; Viswanathan, P.; Senthil kumar, M.

2018-02-01

Vibration induced in wind turbine blade is a solemn problem as it reduces the life of the blade and also it can create critical vibration onto the tower, which may cause serious damage to the tower. The aim of this paper is to investigate the vibration characteristics of the prototype horizontal axis wind turbine blade. Shape memory alloys (SMA), with its variable physical properties, provides an alternative actuating mechanism. Heating an SMA causes a change in the elastic modulus of the material and hence SMAs are used as a damping material. A prototype blade with S1223 profile has been manufactured and the natural frequency is found. The natural frequency is found by incorporating the single SMA wire of 0.5mm diameter over the surface of the blade for a length of 240 mm. Similarly, number of SMA wires over the blade is increased up to 3 and the natural frequency is found. Frequency responses showed that the embedment of SMA over the blade’s surface will increase the natural frequency and reduce the amplitude of vibration. This is because of super elastic nature of SMA. In this paper, when SMA wire of 0.5 mm diameter and of length of 720 mm is embedded on the blade, an increase in the natural frequency by 6.3% and reducing the amplitude by 64.8%. Results of the experimental modal and harmonic indicates the effectiveness of SMA as a passive vibration absorber and that it has potential as a modest and high-performance method for controlling vibration of the blade.

Design Of Rotor Blade For Vertical Axis Wind Turbine Using Double Aerofoil

DEFF Research Database (Denmark)

Chougule, Prasad; Ratkovich, Nicolas Rios; Kirkegaard, Poul Henning

Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use because they generate less noise, have bird free turbines and lower cost. There is few vertical axis wind turbines design with good power curve....... However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design....... In this current work two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect...

Design of Thermal Barrier Coatings Thickness for Gas Turbine Blade Based on Finite Element Analysis

Directory of Open Access Journals (Sweden)

Biao Li

2017-01-01

Full Text Available Thermal barrier coatings (TBCs are deposited on the turbine blade to reduce the temperature of underlying substrate, as well as providing protection against the oxidation and hot corrosion from high temperature gas. Optimal ceramic top-coat thickness distribution on the blade can improve the performance and efficiency of the coatings. Design of the coatings thickness is a multiobjective optimization problem due to the conflicts among objectives of high thermal insulation performance, long operation durability, and low fabrication cost. This work developed a procedure for designing the TBCs thickness distribution for the gas turbine blade. Three-dimensional finite element models were built and analyzed, and weighted-sum approach was employed to solve the multiobjective optimization problem herein. Suitable multiregion top-coat thickness distribution scheme was designed with the considerations of manufacturing accuracy, productivity, and fabrication cost.

Updated Assessment of an Open Rotor Airplane Using an Advanced Blade Design

Science.gov (United States)

Hendricks, Eric S.; Berton, Jeffrey J.; Haller, William J.; Tong, Michael T.; Guynn, Mark D.

2013-01-01

Application of open rotor propulsion systems (historically referred to as "advanced turboprops" or "propfans") to subsonic transport aircraft received significant attention and research in the 1970s and 1980s when fuel efficiency was the driving focus of aeronautical research. Recent volatility in fuel prices and concern for aviation's environmental impact have renewed interest in open rotor propulsion, and revived research by NASA and a number of engine manufacturers. Over the last few years, NASA has revived and developed analysis capabilities to assess aircraft designs with open rotor propulsion systems. These efforts have been described in several previous papers along with initial results from applying these capabilities. The initial results indicated that open rotor engines have the potential to provide large reductions in fuel consumption and emissions. Initial noise analysis indicated that current noise regulations can be met with modern baseline blade designs. Improved blades incorporating low-noise features are expected to result in even lower noise levels. This paper describes improvements to the initial assessment, plus a follow-on study using a more advanced open rotor blade design to power the advanced singleaisle transport. The predicted performance and environmental results of these two advanced open rotor concepts are presented and compared.

Design optimization and analysis of vertical axis wind turbine blade

International Nuclear Information System (INIS)

Jarral, A.; Ali, M.; Sahir, M.H.

2013-01-01

Wind energy is clean and renwable source of energy and is also the world's fastest growing energy resource. Keeping in view power shortages and growing cost of energy, the low cost wind energy has become a primary solution. It is imperative that economies and individuals begin to conserve energy and focus on the production of energy from renewable sources. Present study describes a wind turbine blade designed with enhanced aerodynamic properties. Vertical axis turbine is chosen because of its easy installment, less noisy and having environmental friendly characteristics. Vertical axis wind turbines are thought to be ideal for installations where wind conditions are not consistent. The presented turbine blade is best suitable for roadsides where the rated speed due to vehicles is most /sup -1/ often 8 ms .To get an optimal shape design symmetrical profile NACA0025 has been considered which is then analyzed for stability and aerodynamic characteristics at optimal conditions using analysis tools ANSYS and CFD tools. (author)

Designing a prototype of the ITER pulse scheduling system

International Nuclear Information System (INIS)

Yamamoto, T.; Yonekawa, I.; Ohta, K.; Hosoyama, H.; Hashimoto, Y.; Wallander, A.; Winter, A.; Sugie, T.; Kusama, Y.; Kawano, Y.; Yoshino, R.

2012-01-01

Highlights: ► We designed a prototype of the ITER pulse scheduling system. ► Structure of ITER pulse schedules was designed. ► Validation and automatic value assignment functions were adopted. ► A prototype will be implemented in 2011. - Abstract: A prototype of the ITER pulse scheduling system that prepares and manages parameters for ITER plasma operations has been designed. Based on the analyzed requirements on the system, structure of the parameters and necessary functions were determined. Segment and module structures were tuned to the ITER requirements. Three types of validations assure sanity of the parameters. The design limits check and the operation window check verify whether the values of the parameters do not exceed the limits. The consistency check calculates dependency among parameters in accordance with logics described in a scripting language. The ITER pulse scheduling system provides interface with a physics model and simulator. Some abstract physics parameters are converted to engineering parameters with the physics simulation. The results of simulation such as plasma characteristics of specified parameters are also shown to the researchers. The tool to specify the parameters is data-driven. Therefore, it is flexible for changes of number of the parameters. A prototype is being implemented in 2011. Using the prototype, this design will be verified and refined. The evaluation of the prototype will be a basis of the final production of the ITER pulse scheduling system.

Blade design and operating experience on the MOD-OA 200 kW wind turbine at Clayton, New Mexico

Science.gov (United States)

Linscott, B. S.; Shaltens, R. K.

1979-01-01

Two 60 foot long aluminum wind turbine blades were operated for over 3000 hours on the MOD-OA wind turbine. The first signs of blade structural damage were observed after 400 hours of operation. Details of the blade design, loads, cost, structural damage, and repair are discussed.

Analyzing opportunities for using interactive augmented prototyping in design practice

NARCIS (Netherlands)

Verlinden, J.C.; Horvath, I.

2009-01-01

The use of tangible objects is paramount in industrial design. Throughout the design process physical prototypes are used to enable exploration, simulation, communication, and specification of designs. Although much is known about prototyping skills and technologies, the reasons why and how such

Advanced 3D inverse method for designing turbomachine blades

Energy Technology Data Exchange (ETDEWEB)

Dang, T. [Syracuse Univ., NY (United States)

1995-10-01

To meet the goal of 60% plant-cycle efficiency or better set in the ATS Program for baseload utility scale power generation, several critical technologies need to be developed. One such need is the improvement of component efficiencies. This work addresses the issue of improving the performance of turbo-machine components in gas turbines through the development of an advanced three-dimensional and viscous blade design system. This technology is needed to replace some elements in current design systems that are based on outdated technology.

Structural design optimization of a morphing trailing edge flap for wind turbine blades

DEFF Research Database (Denmark)

Barlas, Athanasios; Lin, Yu-Huan; Aagaard Madsen, Helge

A flap actuation system, the Controllable Rubber Trailing Edge Flap (CRTEF), for distributed load control on a wind turbine blade had been developed in the period from 2006 to 2013 at DTU (http://www.induflap.dk/). The purpose of the presented work is to optimize the structural design of the flex......A flap actuation system, the Controllable Rubber Trailing Edge Flap (CRTEF), for distributed load control on a wind turbine blade had been developed in the period from 2006 to 2013 at DTU (http://www.induflap.dk/). The purpose of the presented work is to optimize the structural design...... of the flexible part of the CRTEF based on a realistic blade section geometry in order to meet the required objectives and constraints. The objectives include the deflection requirements and the energy efficiency, while the constraints include the bending stiffness of the structure, the local shape deformations......, critical material strength, and manufacturing limitations. A model with arches forming concave on the flap surface and enclosing the voids to be pressurized results in the bending movement of the flap when pressure is applied on the voids to straighten the arches. The model is designed using SolidWorks...

Design and construction of a simple blade pitch measurement system for small wind turbines

Energy Technology Data Exchange (ETDEWEB)

Whale, Jonathan [Research Institute of Sustainable Energy, Murdoch University, Perth, WA 6150 (Australia)

2009-02-15

For small wind turbines to be reliable they must have in place good mechanisms to protect themselves against very high winds or sudden removal of load. One common protection method in small wind turbines is that of blade feathering. It is important that the blade feathering mechanism of a small wind turbine is tested before the turbine is installed in the field. This paper presents a simple system for monitoring the blade feathering of a turbine with an overall component cost that small wind turbine manufacturers can afford. The Blade Pitch Measurement System (BPMS) has been designed and constructed by the Research Institute of Sustainable Energy (RISE) and aids small wind turbine manufacturers in testing and optimising the settings of the blade feathering mechanisms on their machines. The results show that the BPMS was successful in recording the behaviour of the blade feathering mechanism in field trials with a 20 kW and a 30 kW wind turbine. The BPMS displays significant potential as an effective, inexpensive system for small wind turbine manufacturers to ensure the reliability of their pitch regulating over-speed protection mechanisms. (author)

Design and Delivery of HMT Half-Shaft Prototype

Science.gov (United States)

2012-11-01

spindle welded to the outer joint output is ease of Design  and Delivery of HMT Half‐ Shaft  Prototype    24    assembly. Flange 1 contains threaded... spindle , and splined shafts . Also, the spindle of the production design is splined to match the splines of the hub internals. 2.2. Analysis The...inner-joint (Figure 33). Design  and Delivery of HMT Half‐ Shaft  Prototype    27      Figure 33: FBD of Flange/ Spindle Applying Newton’s Laws to the

Improved design for large wind turbine blades of fibre composites (Phase 4) - Summary report

Energy Technology Data Exchange (ETDEWEB)

Soerensen, B.F.; Toftegaard, H.; Goutanos, S. (Risoe DTU, Materials Research Div., Roskilde (Denmark)); Branner, K.; Berring, P. (Risoe DTU, Wind Energy Div., Roskilde (Denmark)); Lund, E. (Aalborg Univ., Dept. of Mechanical Engineering, Aalborg (Denmark)); Wedel-Heinen, J. (Vestas Wind System, Randers (Denmark)); Garm, J.H. (LM Wind Power, Kolding (Denmark))

2010-06-15

Results are summarised for the project 'Improved design for large wind turbine blades (Phase 4)', partially supported by the Danish Energy Agency under the Ministry of Climate and Energy through the EUDP journal no.: 33033-0267. The aim of the project was to develop new and better design methods for wind turbine blades, so that uncertainties associated with damage and defects can be reduced. The topics that are studied include buckling-driven delamination of flat load-carrying laminates, cracking along interfaces in material joints (fracture mechanical characterisation and modelling), cyclic crack growth with large scale bridging and the use of cohesive laws in finite element programmes for simulating wind turbine blade failure. An overview is given of the methods and the major research results of the project. The implementation of the knowledge in the industry is discussed. Finally, some ideas for future research activities are considered. (author)

SIMS prototype system 4: Design data brochure

Science.gov (United States)

1978-01-01

A pre-package prototype unit having domestic hot water and room solar heating capability that uses air as the collector fluid is described. This system is designed to be used with a small single-family dwelling where a roof mounted collector array is not feasible. The prototype unit is an assemble containing 203 square feet of effective collector surface with 113 cubic feet of rock storage. The design of structure and storage is modular, which permits expansion and reduction of the collector array and storage bed in 68 square feet and 37 cubic feet increments respectively. The system is designed to be transportable. This permitted assemble and certification testing in one area and installation in another area without tear down and reassemble. Design, installation, operation, performance and maintenance of this system are described.

Modeling and Design of a Full-Scale Rotor Blade with Embedded Piezocomposite Actuators

Science.gov (United States)

Kovalovs, A.; Barkanov, E.; Ruchevskis, S.; Wesolowski, M.

2017-05-01

An optimization methodology for the design of a full-scale rotor blade with an active twist in order to enhance its ability to reduce vibrations and noise is presented. It is based on a 3D finite-element model, the planning of experiments, and the response surface technique to obtain high piezoelectric actuation forces and displacements with a minimum actuator weight and energy applied. To investigate an active twist of the helicopter rotor blade, a structural static analysis using a 3D finite-element model was carried out. Optimum results were obtained at two possible applications of macrofiber composite actuators. The torsion angle found from the finite-element simulation of helicopter rotor blades was successfully validated by its experimental values, which confirmed the modeling accuracy.

Analysis of Stainless Steel Sandwich Panels with a Metal Foam Care for Lightweight Fan Blade Design

Science.gov (United States)

Min, James B.; Ghosn, Louis J.; Lerch, Bradley A.; Raj, Sai V.; Holland, Frederic A., Jr.; Hebsur, Mohan G.

2004-01-01

The quest for cheap, low density and high performance materials in the design of aircraft and rotorcraft engine fan and propeller blades poses immense challenges to the materials and structural design engineers. Traditionally, these components have been fabricated using expensive materials such as light weight titanium alloys, polymeric composite materials and carbon-carbon composites. The present study investigates the use of P sandwich foam fan blade made up of solid face sheets and a metal foam core. The face sheets and the metal foam core material were an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. The stiffness of the sandwich structure is increased by separating the two face sheets by a foam core. The resulting structure possesses a high stiffness while being lighter than a similar solid construction. Since the face sheets carry the applied bending loads, the sandwich architecture is a viable engineering concept. The material properties of 17-4 PH metal foam are reviewed briefly to describe the characteristics of the sandwich structure for a fan blade application. A vibration analysis for natural frequencies and P detailed stress analysis on the 17-4 PH sandwich foam blade design for different combinations of skin thickness and core volume %re presented with a comparison to a solid titanium blade.

Design and Analysis of Wind Turbine Blade Hub using Aluminium Alloy AA 6061-T6

Science.gov (United States)

Ravikumar, S.; Jaswanthvenkatram, V.; Sai kumar, Y. J. N. V.; Sohaib, S. Md.

2017-05-01

This work presents the design and analysis of horizontal axis wind turbine blade hub using different material. The hub is very crucial part of the wind turbine, which experience the loads from the blades and the loads were transmitted to the main shaft. At present wind turbine is more expensive and weights more than a million pounds, with the nacelle, rotor hub and blades accounting for most of the weight. In this work Spheroidal graphite cast iron GGG 40.3 is replaced by aluminium alloy 6061-T6 to enhance the casting properties and also to improve the strength-weight ratio. This transition of material leads to reduction in weight of the wind turbine. All the loads caused by wind and extreme loads on the blades are transferred to the hub. Considering the IEC 61400-1 standard for defining extreme loads on the hub the stress and deflection were calculated on the hub by using Finite element Analysis. Result obtained from ANSYS is compared and discussed with the existing design.

Massachusetts Large Blade Test Facility Final Report

Energy Technology Data Exchange (ETDEWEB)

Rahul Yarala; Rob Priore

2011-09-02

Project Objective: The Massachusetts Clean Energy Center (CEC) will design, construct, and ultimately have responsibility for the operation of the Large Wind Turbine Blade Test Facility, which is an advanced blade testing facility capable of testing wind turbine blades up to at least 90 meters in length on three test stands. Background: Wind turbine blade testing is required to meet international design standards, and is a critical factor in maintaining high levels of reliability and mitigating the technical and financial risk of deploying massproduced wind turbine models. Testing is also needed to identify specific blade design issues that may contribute to reduced wind turbine reliability and performance. Testing is also required to optimize aerodynamics, structural performance, encourage new technologies and materials development making wind even more competitive. The objective of this project is to accelerate the design and construction of a large wind blade testing facility capable of testing blades with minimum queue times at a reasonable cost. This testing facility will encourage and provide the opportunity for the U.S wind industry to conduct more rigorous testing of blades to improve wind turbine reliability.

Experimental measurements of out-of-plane vibrations of a simple blisk design using Blade Tip Timing and Scanning LDV measurement methods

Science.gov (United States)

Di Maio, D.; Ewins, D. J.

2012-04-01

The study of dynamic properties of rotating structures, such as bladed discs, can be conveniently done using simple bladed discs where the blades do not have staggering angles. Simplified design, although not truly representative of real structures, can be easy and economic to manufacture and, still, very helpful for studying specific dynamic properties. An example of this can be called as mass mistune blisk study. Experimental measurements of vibrations of bladed discs under rotating conditions can be performed using Scanning Laser Doppler Vibrometer (SLDV) systems. However, in the aerospace industry, the vibrations of complex bladed discs must be measured under operating conditions which are more hostile than laboratory simulations. The Blade Tip Timing (BTT) measurement method is a measurement technique, which can be used to measure vibrations of bladed discs of an engine aircraft under operating conditions. However, the BTT technique is ineffective when used with a flat bladed disc whose blade vibrations cannot be measured. This can be detrimental when the use of controlled dynamic parameters, such as those obtained from a simple bladed disc design, can improve the confidence for the validation of post-processing software. This paper presents a work about experimental measurements of a simple bladed disc design whose vibrations were measured synchronously by Scanning LDV and BTT measurement systems. A rotating test rig and its mechanical modifications for the installation of the BTT probes are introduced. Implications of rotating a specimen inconsistently are presented so as solutions to obtained constant revolving speed. The experimental comparisons of forced response vibrations measured synchronously at one blade are presented and explained.

Real-time estimation of helicopter rotor blade kinematics through measurement of rotation induced acceleration

Science.gov (United States)

Allred, C. Jeff; Churchill, David; Buckner, Gregory D.

2017-07-01

This paper presents a novel approach to monitoring rotor blade flap, lead-lag and pitch using an embedded gyroscope and symmetrically mounted MEMS accelerometers. The central hypothesis is that differential accelerometer measurements are proportional only to blade motion; fuselage acceleration and blade bending are inherently compensated for. The inverse kinematic relationships (from blade position to acceleration and angular rate) are derived and simulated to validate this hypothesis. An algorithm to solve the forward kinematic relationships (from sensor measurement to blade position) is developed using these simulation results. This algorithm is experimentally validated using a prototype device. The experimental results justify continued development of this kinematic estimation approach.

A concept study of a carbon spar cap design for a 80m wind turbine blade

International Nuclear Information System (INIS)

Rosemeier, M; Bätge, M

2014-01-01

The buckling resistance is a key design driver for large wind turbine blades with a significant influence on the material costs. During the structural design process the choice was made for carbon spar caps and two shear webs, which were set relatively far apart in order to stabilize the panels. This design presented a major challenge for the stability of the spar caps. The topology of these spar caps has been modified with regard to stability, comparing a continuous spar cap with split spar cap concepts and considering both lay-ups with hybrid carbon glass spar caps or sandwich concepts. Within those concepts, parametric studies were conducted varying different geometrical parameters of the spar caps and its layups. In order to determine the buckling resistance of the spar cap, an analytical model considering a 2D cross section discretized blade model was utilized to select the basic concept, after which a 3D numerical finite element model taking the whole blade into account was used to evaluate the chosen design concepts. The stability limit state analysis was conducted according to the certification scheme of GL guideline 2012. The various concepts were evaluated based on the blade's mass, tip deflection and modal properties. The results of this design process of the spar caps and the evaluation of the used analysis tools are presented within the paper

Performance Data from a Wind-Tunnel Test of Two Main-rotor Blade Designs for a Utility-Class Helicopter

Science.gov (United States)

Singleton, Jeffrey D.; Yeager, William T., Jr.; Wilbur, Matthew L.

1990-01-01

An investigation was conducted in the NASA Langley Transonic Dynamics Tunnel to evaluate an advanced main rotor designed for use on a utility class helicopter, specifically the U.S. Army UH-60A Blackhawk. This rotor design incorporated advanced twist, airfoil cross sections, and geometric planform. For evaluation purposes, the current UH-60A main rotor was also tested and is referred to as the baseline blade set. A total of four blade sets were tested. One set of both the baseline and the advanced rotors were dynamically scaled to represent a full scale helicopter rotor blade design. The remaining advanced and baseline blade sets were not dynamically scaled so as to isolate the effects of structural elasticity. The investigation was conducted in hover and at rotor advance ratios ranging from 0.15 to 0.4 at a range of nominal test medium densities from 0.00238 to 0.009 slugs/cu ft. This range of densities, coupled with varying rotor lift and propulsive force, allowed for the simulation of several vehicle gross weight and density altitude combinations. Performance data are presented for all blade sets without analysis; however, cross referencing of data with flight condition may be useful to the analyst for validating aeroelastic theories and design methodologies as well as for evaluating advanced design parameters.

H-Darrieus Wind Turbine with Blade Pitch Control

Directory of Open Access Journals (Sweden)

I. Paraschivoiu

2009-01-01

Full Text Available A procedure for computing the optimal variation of the blades' pitch angle of an H-Darrieus wind turbine that maximizes its torque at given operational conditions is proposed and presented along with the results obtained on a 7 kW prototype. The CARDAAV code, based on the “Double-Multiple Streamtube” model developed by the first author, is used to determine the performances of the straight-bladed vertical axis wind turbine. This was coupled with a genetic algorithm optimizer. The azimuthal variation of the blades' pitch angle is modeled with an analytical function whose coefficients are used as variables in the optimization process. Two types of variations were considered for the pitch angle: a simple sinusoidal one and one which is more general, relating closely the blades' pitch to the local flow conditions along their circular path. A gain of almost 30% in the annual energy production was obtained with the polynomial optimal pitch control.

The Brazier effect in wind turbine blades and its influence on design

DEFF Research Database (Denmark)

Jensen, Find Mølholt; Weaver, P.M.; Cecchini, L.S.

2012-01-01

Critical failure was observed in the shear web of a wind turbine blade during a full-scale testing. This failure occurred immediately before the ultimate failure and was partly caused by buckling and non-linear cross-sectional strain. Experimental values had been used to compare and validate both...... numerical and semi-analytical results in the analysis of the shear webs in the reinforced wind turbine blade. Only elastic material behaviour was analysed, and attention was primarily focused on the Brazier effect. The complex, geometrically non-linear and elastic stress–strain behaviour of the shear webs...... and the cap in compression were analysed using a balance of experimental, numerical and analytical approaches. It was noted that the non-linear distortion was caused by the crushing pressure derived from the Brazier effect. This Brazier pressure may have a significant impact on the design of new blades...

Design in action: From prototyping by demonstration to cooperative prototyping

DEFF Research Database (Denmark)

Bødker, Susanne; Grønbæk, Kaj

1991-01-01

... the development of any computer-based system will have to proceed in a cycle from design to experience and back again. It is impossible to anticipate all of the relevant breakdown and their domains. They emerge gradually in practice. Winograd and Flores, 1986. p.171 Some time ago we worked wi...... with a group of dental assistants, designing a prototype case record system to explore the possibility of using computer support in public dental clinics. ...

Aero-structural optimization of wind turbine blades using a reduced set of design load cases including turbulence

DEFF Research Database (Denmark)

Sessarego, Matias; Shen, Wen Zhong

2018-01-01

Modern wind turbine aero-structural blade design codes generally use a smaller fraction of the full design load base (DLB) or neglect turbulent inflow as defined by the International Electrotechnical Commission standards. The current article describes an automated blade design optimization method...... based on surrogate modeling that includes a very large number of design load cases (DLCs) including turbulence. In the present work, 325 DLCs representative of the full DLB are selected based on the message-passing-interface (MPI) limitations in Matlab. Other methods are currently being investigated, e.......g. a Python MPI implementation, to overcome the limitations in Matlab MPI and ultimately achieve a full DLB optimization framework. The reduced DLB and the annual energy production are computed using the state-of-the-art aero-servo-elastic tool HAWC2. Furthermore, some of the interior dimensions of the blade...

A methodology to guide the selection of composite materials in a wind turbine rotor blade design process

Science.gov (United States)

Bortolotti, P.; Adolphs, G.; Bottasso, C. L.

2016-09-01

This work is concerned with the development of an optimization methodology for the composite materials used in wind turbine blades. Goal of the approach is to guide designers in the selection of the different materials of the blade, while providing indications to composite manufacturers on optimal trade-offs between mechanical properties and material costs. The method works by using a parametric material model, and including its free parameters amongst the design variables of a multi-disciplinary wind turbine optimization procedure. The proposed method is tested on the structural redesign of a conceptual 10 MW wind turbine blade, its spar caps and shell skin laminates being subjected to optimization. The procedure identifies a blade optimum for a new spar cap laminate characterized by a higher longitudinal Young's modulus and higher cost than the initial one, which however in turn induce both cost and mass savings in the blade. In terms of shell skin, the adoption of a laminate with intermediate properties between a bi-axial one and a tri-axial one also leads to slight structural improvements.

Influence of Reynolds Number on Multi-Objective Aerodynamic Design of a Wind Turbine Blade.

Science.gov (United States)

Ge, Mingwei; Fang, Le; Tian, De

2015-01-01

At present, the radius of wind turbine rotors ranges from several meters to one hundred meters, or even more, which extends Reynolds number of the airfoil profile from the order of 105 to 107. Taking the blade for 3MW wind turbines as an example, the influence of Reynolds number on the aerodynamic design of a wind turbine blade is studied. To make the study more general, two kinds of multi-objective optimization are involved: one is based on the maximum power coefficient (CPopt) and the ultimate load, and the other is based on the ultimate load and the annual energy production (AEP). It is found that under the same configuration, the optimal design has a larger CPopt or AEP (CPopt//AEP) for the same ultimate load, or a smaller load for the same CPopt//AEP at higher Reynolds number. At a certain tip-speed ratio or ultimate load, the blade operating at higher Reynolds number should have a larger chord length and twist angle for the maximum Cpopt//AEP. If a wind turbine blade is designed by using an airfoil database with a mismatched Reynolds number from the actual one, both the load and Cpopt//AEP will be incorrectly estimated to some extent. In some cases, the assessment error attributed to Reynolds number is quite significant, which may bring unexpected risks to the earnings and safety of a wind power project.

Influence of Reynolds Number on Multi-Objective Aerodynamic Design of a Wind Turbine Blade

Science.gov (United States)

Ge, Mingwei; Fang, Le; Tian, De

2015-01-01

At present, the radius of wind turbine rotors ranges from several meters to one hundred meters, or even more, which extends Reynolds number of the airfoil profile from the order of 105 to 107. Taking the blade for 3MW wind turbines as an example, the influence of Reynolds number on the aerodynamic design of a wind turbine blade is studied. To make the study more general, two kinds of multi-objective optimization are involved: one is based on the maximum power coefficient (C Popt) and the ultimate load, and the other is based on the ultimate load and the annual energy production (AEP). It is found that under the same configuration, the optimal design has a larger C Popt or AEP (C Popt//AEP) for the same ultimate load, or a smaller load for the same C Popt//AEP at higher Reynolds number. At a certain tip-speed ratio or ultimate load, the blade operating at higher Reynolds number should have a larger chord length and twist angle for the maximum C popt//AEP. If a wind turbine blade is designed by using an airfoil database with a mismatched Reynolds number from the actual one, both the load and C popt//AEP will be incorrectly estimated to some extent. In some cases, the assessment error attributed to Reynolds number is quite significant, which may bring unexpected risks to the earnings and safety of a wind power project. PMID:26528815

Pressure pulsation in Kaplan turbines: Prototype-CFD comparison

International Nuclear Information System (INIS)

Rivetti, A; Lucino, C; Liscia, S; Muguerza, D; Avellan, F

2012-01-01

Pressure pulsation phenomena in a large Kaplan turbine are investigated by means of numerical simulations (CFD) and prototype measurements in order to study the dynamic behavior of flow due to the blade passage and its interaction with other components of the turbine. Numerical simulations are performed with the commercial software Ansys CFX code, solving the incompressible Unsteady Reynolds-Averaged-Navier Stokes equations under a finite volume scheme. The computational domain involves the entire machine at prototype scale. Special care is taken in the discretization of the wicket gate overhang and runner blade gap. Prototype measurements are performed using pressure transducers at different locations among the wicket gate outlet and the draft tube inlet. Then, CFD results are compared with temporary signals of prototype measurements at identical locations to validate the numerical model. A detailed analysis was focused on the tip gap flow and the pressure field at the discharge ring. From a rotating reference frame perspective, it is found that the mean pressure fluctuates accordingly the wicket gate passage. Moreover, in prototype measurements the pressure frequency that reveals the presence of modulated cavitation at the discharge ring is distinguished, as also verified from the shape of erosion patches in concordance with the number of wicket gates.

Pressure pulsation in Kaplan turbines: Prototype-CFD comparison

Science.gov (United States)

Rivetti, A.; Lucino1, C.; Liscia, S.; Muguerza, D.; Avellan, F.

2012-11-01

Pressure pulsation phenomena in a large Kaplan turbine are investigated by means of numerical simulations (CFD) and prototype measurements in order to study the dynamic behavior of flow due to the blade passage and its interaction with other components of the turbine. Numerical simulations are performed with the commercial software Ansys CFX code, solving the incompressible Unsteady Reynolds-Averaged-Navier Stokes equations under a finite volume scheme. The computational domain involves the entire machine at prototype scale. Special care is taken in the discretization of the wicket gate overhang and runner blade gap. Prototype measurements are performed using pressure transducers at different locations among the wicket gate outlet and the draft tube inlet. Then, CFD results are compared with temporary signals of prototype measurements at identical locations to validate the numerical model. A detailed analysis was focused on the tip gap flow and the pressure field at the discharge ring. From a rotating reference frame perspective, it is found that the mean pressure fluctuates accordingly the wicket gate passage. Moreover, in prototype measurements the pressure frequency that reveals the presence of modulated cavitation at the discharge ring is distinguished, as also verified from the shape of erosion patches in concordance with the number of wicket gates.

Blade design and performance analysis on the horizontal axis tidal current turbine for low water level channel

International Nuclear Information System (INIS)

Chen, C C; Choi, Y D; Yoon, H Y

2013-01-01

Most tidal current turbine design are focused on middle and large scale for deep sea, less attention was paid in low water level channel, such as the region around the islands, coastal seas and rivers. This study aims to develop a horizontal axis tidal current turbine rotor blade which is applicable to low water level island region in southwest of Korea. The blade design is made by using BEMT(blade element momentum theory). The section airfoil profile of NACA63-415 is used, which shows good performance of lift coefficient and drag coefficient. Power coefficient, pressure and velocity distributions are investigated according to TSR by CFD analysis

Mechatronics Education: From Paper Design to Product Prototype Using LEGO NXT Parts

Science.gov (United States)

Lofaro, Daniel M.; Le, Tony Truong Giang; Oh, Paul

The industrial design cycle starts with design then simulation, prototyping, and testing. When the tests do not match the design requirements the design process is started over again. It is important for students to experience this process before they leave their academic institution. The high cost of the prototype phase, due to CNC/Rapid Prototype machine costs, makes hands on study of this process expensive for students and the academic institutions. This document shows that the commercially available LEGO NXT Robot kit is a viable low cost surrogate to the expensive industrial CNC/Rapid Prototype portion of the industrial design cycle.

3D Blade Hydraulic Design Method of the Rotodynamic Multiphase Pump Impeller and Performance Research

Directory of Open Access Journals (Sweden)

Yongxue Zhang

2014-02-01

Full Text Available A hydraulic design method of three-dimensional blade was presented to design the blades of the rotodynamic multiphase pump. Numerical simulations and bench test were conducted to investigate the performance of the example impeller designed by the presented method. The results obtained from the bench test were in good agreement with the simulation results, which indicated the reasonability of the simulation. The distributions of pressure and gas volume fraction were analyzed and the results showed that the designed impeller was good for the transportation of mixture composed of gas and liquid. In addition, the advantage of the impeller designed by the presented method was suitable for using in large volume rate conditions, which were reflected by the comparison of the head performance between this three-dimensional design method and another one.

Design of Wind Turbine Blades

DEFF Research Database (Denmark)

McGugan, Malcolm

2016-01-01

In this section the research program framework for European PhD network MARE-WINT is presented, particularly the technology development work focussing on reliability/maintenance and the models describing multi-body fluid structure interaction for the Rotor Blade structure. In order to give...

Design of Single Stage Axial Turbine with Constant Nozzle Angle Blading for Small Turbojet

Science.gov (United States)

Putra Adnan, F.; Hartono, Firman

2018-04-01

In this paper, an aerodynamic design of a single stage gas generator axial turbine for small turbojet engine is explained. As per design requirement, the turbine should be able to deliver power output of 155 kW at 0.8139 kg/s gas mass flow, inlet total temperature of 1200 K and inlet total pressure of 335330 Pa. The design phase consist of several steps, i.e.: determination of velocity triangles in 2D plane, 2D blading design and 3D flow analysis at design point using Computational Fluid Dynamics method. In the determination of velocity triangles, two conditions are applied: zero inlet swirl (i.e. the gas flow enter the turbine at axial direction) and constant nozzle angle design (i.e. the inlet and outlet angle of the nozzle blade are constant from root to tip). The 2D approach in cascade plane is used to specify airfoil type at root, mean and tip of the blade based on inlet and outlet flow conditions. The 3D approach is done by simulating the turbine in full configuration to evaluate the overall performance of the turbine. The observed parameters including axial gap, stagger angle, and tip clearance affect its output power. Based on analysis results, axial gap and stagger angle are positively correlated with output power up to a certain point at which the power decreases. Tip clearance, however, gives inversely correlation with output power.

CONCEPTUAL PRODUCT DESIGN IN VIRTUAL PROTOTYPING

Directory of Open Access Journals (Sweden)

Debeleac Carmen

2009-07-01

Full Text Available A conceptual model of the industrial design process for isolation against vibrations is proposed and described. This model can be used to design products subject to functional, manufacturing, ergonomic, aesthetic constraints. In this paper, the main stages of the model, such as component organization, conception shape, product detailing and graphical design are discussed. The work has confirmed the validity of proposed model for rapid generation of aesthetic preliminary product designs using the virtual prototyping technique, by one of its main component that is conceptual product design.

Aeroelastic analysis of an offshore wind turbine: Design and Fatigue Performance of Large Utility-Scale Wind Turbine Blades

OpenAIRE

Fossum, Peter Kalsaas

2012-01-01

Aeroelastic design and fatigue analysis of large utility-scale wind turbine blades are performed. The applied fatigue model is based on established methods and is incorporated in an iterative numerical design tool for realistic wind turbine blades. All aerodynamic and structural design properties are available in literature. The software tool FAST is used for advanced aero-servo-elastic load calculations and stress-histories are calculated with elementary beam theory.According to wind energy ...

A Critical Evaluation of Structural Analysis Tools used for the Design of Large Composite Wind Turbine Rotor Blades under Ultimate and Cycle Loading

DEFF Research Database (Denmark)

Lekou, D.J.; Bacharoudis, K. C.; Farinas, A. B.

2015-01-01

Rotor blades for 10-20MW wind turbines may exceed 120m. To meet the demanding requirements of the blade design, structural analysis tools have been developed individually and combined with commercial available ones by blade designers. Due to the various available codes, understanding and estimating...

Design and simulation of Macro-Fiber composite based serrated microflap for wind turbine blade fatigue load reduction

Science.gov (United States)

Sun, Xiao; Dai, Qingli; Bilgen, Onur

2018-05-01

A Macro-Fiber Composite (MFC) based active serrated microflap is designed in this research for wind turbine blades. Its fatigue load reduction potential is evaluated in normal operating conditions. The force and displacement output of the MFC-based actuator are simulated using a bimorph beam model. The work done by the aerodynamic, centripetal and gravitational forces acting on the microflap were calculated to determine the required capacity of the MFC-based actuator. MFC-based actuators with a lever mechanical linkage are designed to achieve the required force and displacement to activate the microflap. A feedback control scheme is designed to control the microflap during operation. Through an aerodynamic-aeroelastic time marching simulation with the designed control scheme, the time responses of the wind turbine blades are obtained. The fatigue analysis shows that the serrated microflap can reduce the standard deviation of the blade root flapwise bending moment and the fatigue damage equivalent loads.

Design and construction of a prototype to obtain TeO2

International Nuclear Information System (INIS)

Roque H, I.

1997-01-01

At the National Institute of Nuclear Research is developed the process to produce the radioisotope Iodine 131 which is employed in medicine with therapeutical purposes. The raw material to produce iodine 131 is tellurium dioxide (TeO 2 ). TeO 2 is intended to be produced from a prototype being this aim of this thesis named D esign and construction of a prototype to obtain TeO 2 . The TeO 2 obtained must have specific physicochemical characteristics, being necessary an special design of a prototype which will guarantee the quality of tellurium dioxide obtention. Design and building the final prototype project, was developed in to three stages. At the first stage, the TeO 2 was obtained at the laboratory, this allows to know the basic reaction characteristics. The second stage purpose, was to work with an former prototype which allowed to produce 100 g of tellurium dioxide. In the last stage a depurated chemical process parameters was made and the prototype was refined in regard to its mechanical design, giving us as result the final prototype. With this final prototype, the production reaches 2 Kg/week of tellurium dioxide with the best physicochemical properties which is to be employed as raw material in order to produce iodine 131. (Author)

Definition of a 5MW/61.5m wind turbine blade reference model.

Energy Technology Data Exchange (ETDEWEB)

Resor, Brian Ray

2013-04-01

A basic structural concept of the blade design that is associated with the frequently utilized %E2%80%9CNREL offshore 5-MW baseline wind turbine%E2%80%9D is needed for studies involving blade structural design and blade structural design tools. The blade structural design documented in this report represents a concept that meets basic design criteria set forth by IEC standards for the onshore turbine. The design documented in this report is not a fully vetted blade design which is ready for manufacture. The intent of the structural concept described by this report is to provide a good starting point for more detailed and targeted investigations such as blade design optimization, blade design tool verification, blade materials and structures investigations, and blade design standards evaluation. This report documents the information used to create the current model as well as the analyses used to verify that the blade structural performance meets reasonable blade design criteria.

Reduction of fatigue loads on jacket substructure through blade design optimization for multimegawatt wind turbines at 50 m water depths

DEFF Research Database (Denmark)

NJOMO WANDJI, Wilfried; Pavese, Christian; Natarajan, Anand

2016-01-01

This paper addresses the reduction of the fore-aft damage equivalent moment at the tower base for multi-megawatt offshore wind turbines mounted on jacket type substructures at 50 m water depths. The study investigates blade design optimization of a reference 10 MW wind turbine under standard wind...... conditions of onshore sites. The blade geometry and structure is optimized to yield a design that minimizes tower base fatigue loads without significant loss of power production compared to that of the reference setup. The resulting blade design is then mounted on a turbine supported by a jacket and placed...

Laser-based gluing of diamond-tipped saw blades

Science.gov (United States)

Hennigs, Christian; Lahdo, Rabi; Springer, André; Kaierle, Stefan; Hustedt, Michael; Brand, Helmut; Wloka, Richard; Zobel, Frank; Dültgen, Peter

2016-03-01

To process natural stone such as marble or granite, saw blades equipped with wear-resistant diamond grinding segments are used, typically joined to the blade by brazing. In case of damage or wear, they must be exchanged. Due to the large energy input during thermal loosening and subsequent brazing, the repair causes extended heat-affected zones with serious microstructure changes, resulting in shape distortions and disadvantageous stress distributions. Consequently, axial run-out deviations and cutting losses increase. In this work, a new near-infrared laser-based process chain is presented to overcome the deficits of conventional brazing-based repair of diamond-tipped steel saw blades. Thus, additional tensioning and straightening steps can be avoided. The process chain starts with thermal debonding of the worn grinding segments, using a continuous-wave laser to heat the segments gently and to exceed the adhesive's decomposition temperature. Afterwards, short-pulsed laser radiation removes remaining adhesive from the blade in order to achieve clean joining surfaces. The third step is roughening and activation of the joining surfaces, again using short-pulsed laser radiation. Finally, the grinding segments are glued onto the blade with a defined adhesive layer, using continuous-wave laser radiation. Here, the adhesive is heated to its curing temperature by irradiating the respective grinding segment, ensuring minimal thermal influence on the blade. For demonstration, a prototype unit was constructed to perform the different steps of the process chain on-site at the saw-blade user's facilities. This unit was used to re-equip a saw blade with a complete set of grinding segments. This saw blade was used successfully to cut different materials, amongst others granite.

Design and Measurement of the NSLS II Quadrupole Prototypes

Energy Technology Data Exchange (ETDEWEB)

Rehak,M.; Jain, A. K.; Skaritka, J.; Spataro, C.

2009-05-04

The design and measurement of the NSLS-II ring quadrupoles prototypes are presented. These magnets are part of a larger prototype program described in [1]. Advances in software, hardware, and manufacturing have led to some new level of insight in the quest for the perfect magnet design. Three geometric features are used to minimize the first three allowed harmonics by way of optimization. Validations through measurement and confidence levels in calculations are established.

Designing and commissioning of a prototype double Laue monochromator at CHESS

Science.gov (United States)

Ko, J. Y. Peter; Oswald, Benjamin B.; Savino, James J.; Pauling, Alan K.; Lyndaker, Aaron; Revesz, Peter; Miller, Matthew P.; Brock, Joel D.

2014-03-01

High-energy X-rays are efficiently focused sagittally by a set of asymmetric Laue (transmission) crystals. We designed, built and commissioned a prototype double Laue monochromator ((111) reflection in Si(100)) optimized for high-energy X-rays (30-60 keV). Here, we report our design of novel prototype sagittal bender and highlight results from recent characterization experiments. The design of the bender combines the tuneable bending control afforded by previous leaf-spring designs with the stability and small size of a four-bar bender. The prototype monochromator focuses a 25 mm-wide white beam incident on the first monochromator crystal to a monochromatized 0.6 mm beam waist in the experimental station. Compared to the flux in the same focal spot with the Bragg crystal (without focusing), the prototype Laue monochromator delivered 85 times more at 30 keV.

Designing and commissioning of a prototype double Laue monochromator at CHESS

International Nuclear Information System (INIS)

Ko, J Y Peter; Oswald, Benjamin B; Savino, James J; Pauling, Alan K; Lyndaker, Aaron; Revesz, Peter; Miller, Matthew P; Brock, Joel D

2014-01-01

High-energy X-rays are efficiently focused sagittally by a set of asymmetric Laue (transmission) crystals. We designed, built and commissioned a prototype double Laue monochromator ((111) reflection in Si(100)) optimized for high-energy X-rays (30-60 keV). Here, we report our design of novel prototype sagittal bender and highlight results from recent characterization experiments. The design of the bender combines the tuneable bending control afforded by previous leaf-spring designs with the stability and small size of a four-bar bender. The prototype monochromator focuses a 25 mm-wide white beam incident on the first monochromator crystal to a monochromatized 0.6 mm beam waist in the experimental station. Compared to the flux in the same focal spot with the Bragg crystal (without focusing), the prototype Laue monochromator delivered 85 times more at 30 keV.

Development of multidisciplinary design optimization procedures for smart composite wings and turbomachinery blades

Science.gov (United States)

Jha, Ratneshwar

Multidisciplinary design optimization (MDO) procedures have been developed for smart composite wings and turbomachinery blades. The analysis and optimization methods used are computationally efficient and sufficiently rigorous. Therefore, the developed MDO procedures are well suited for actual design applications. The optimization procedure for the conceptual design of composite aircraft wings with surface bonded piezoelectric actuators involves the coupling of structural mechanics, aeroelasticity, aerodynamics and controls. The load carrying member of the wing is represented as a single-celled composite box beam. Each wall of the box beam is analyzed as a composite laminate using a refined higher-order displacement field to account for the variations in transverse shear stresses through the thickness. Therefore, the model is applicable for the analysis of composite wings of arbitrary thickness. Detailed structural modeling issues associated with piezoelectric actuation of composite structures are considered. The governing equations of motion are solved using the finite element method to analyze practical wing geometries. Three-dimensional aerodynamic computations are performed using a panel code based on the constant-pressure lifting surface method to obtain steady and unsteady forces. The Laplace domain method of aeroelastic analysis produces root-loci of the system which gives an insight into the physical phenomena leading to flutter/divergence and can be efficiently integrated within an optimization procedure. The significance of the refined higher-order displacement field on the aeroelastic stability of composite wings has been established. The effect of composite ply orientations on flutter and divergence speeds has been studied. The Kreisselmeier-Steinhauser (K-S) function approach is used to efficiently integrate the objective functions and constraints into a single envelope function. The resulting unconstrained optimization problem is solved using the

Horizontal Axis Wind Turbine Blade Design Methodologies for Efficiency Enhancement—A Review

Directory of Open Access Journals (Sweden)

Shafiqur Rehman

2018-02-01

Full Text Available Among renewable sources of energy, wind is the most widely used resource due to its commercial acceptance, low cost and ease of operation and maintenance, relatively much less time for its realization from concept till operation, creation of new jobs, and least adverse effect on the environment. The fast technological development in the wind industry and availability of multi megawatt sized horizontal axis wind turbines has further led the promotion of wind power utilization globally. It is a well-known fact that the wind speed increases with height and hence the energy output. However, one cannot go above a certain height due to structural and other issues. Hence other attempts need to be made to increase the efficiency of the wind turbines, maintaining the hub heights to acceptable and controllable limits. The efficiency of the wind turbines or the energy output can be increased by reducing the cut-in-speed and/or the rated-speed by modifying and redesigning the blades. The problem is tackled by identifying the optimization parameters such as annual energy yield, power coefficient, energy cost, blade mass, and blade design constraints such as physical, geometric, and aerodynamic. The present paper provides an overview of the commonly used models, techniques, tools and experimental approaches applied to increase the efficiency of the wind turbines. In the present review work, particular emphasis is made on approaches used to design wind turbine blades both experimental and numerical, methodologies used to study the performance of wind turbines both experimentally and analytically, active and passive techniques used to enhance the power output from wind turbines, reduction in cut-in-speed for improved wind turbine performance, and lastly the research and development work related to new and efficient materials for the wind turbines.

Intubation of prehospital patients with curved laryngoscope blade is more successful than with straight blade.

Science.gov (United States)

Alter, Scott M; Haim, Eithan D; Sullivan, Alex H; Clayton, Lisa M

2018-02-17

Direct laryngoscopy can be performed using curved or straight blades, and providers usually choose the blade they are most comfortable with. However, curved blades are anecdotally thought of as easier to use than straight blades. We seek to compare intubation success rates of paramedics using curved versus straight blades. Design: retrospective chart review. hospital-based suburban ALS service with 20,000 annual calls. prehospital patients with any direct laryngoscopy intubation attempt over almost 9years. First attempt and overall success rates were calculated for attempts with curved and straight blades. Differences between the groups were calculated. 2299 patients were intubated by direct laryngoscopy. 1865 had attempts with a curved blade, 367 had attempts with a straight blade, and 67 had attempts with both. Baseline characteristics were similar between groups. First attempt success was 86% with a curved blade and 73% with a straight blade: a difference of 13% (95% CI: 9-17). Overall success was 96% with a curved blade and 81% with a straight blade: a difference of 15% (95% CI: 12-18). There was an average of 1.11 intubation attempts per patient with a curved blade and 1.13 attempts per patient with a straight blade (2% difference, 95% CI: -3-7). Our study found a significant difference in intubation success rates between laryngoscope blade types. Curved blades had higher first attempt and overall success rates when compared to straight blades. Paramedics should consider selecting a curved blade as their tool of choice to potentially improve intubation success. Copyright © 2018 Elsevier Inc. All rights reserved.

Modal characteristics and fatigue strength of compressor blades

International Nuclear Information System (INIS)

Kim, Kyung Kook; Lee, Young Shin

2014-01-01

High-cycle fatigue (HCF) has been identified as one of the primary causes of gas turbine engine failure. The modal characteristics and endurance strength of a 5 MW gas turbine engine blade developed by Doosan Heavy Industries and Construction Co., Ltd. in HCF fracture were verified through analysis and tests to determine the reliability of the compressor blade. A compressor blade design procedure that considers HCF life was performed in the following order: airfoil and blade profile design, modal analysis, stress distribution test, stress endurance limit test, and fatigue life verification. This study analyzed the Campbell diagram and estimated resonance risk on the basis of the natural frequency analysis and modal test of the compressor blade to guarantee safe and operational reliability. In addition, the maximum stress point of the compressor blade was determined through stress distribution analysis and test. The bonding point of the strain gage was determined by using fatigue test. Stress endurance limit test was performed based on the results of these tests. This research compared and verified the modal characteristics and endurance strengths of the compressor blades to prevent HCF fracture, which is among the major causes of gas turbine engine damage. A fatigue life design procedure of compressor blades was established. The 5 MW class gas turbine compressor blade is well designed in terms of resonance stability and fatigue endurance limit.

Modal characteristics and fatigue strength of compressor blades

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyung Kook [Doosan Heavy Industries and Construction, Changwon (Korea, Republic of); Lee, Young Shin [Chungnam National University, Daejeon (Korea, Republic of)

2014-04-15

High-cycle fatigue (HCF) has been identified as one of the primary causes of gas turbine engine failure. The modal characteristics and endurance strength of a 5 MW gas turbine engine blade developed by Doosan Heavy Industries and Construction Co., Ltd. in HCF fracture were verified through analysis and tests to determine the reliability of the compressor blade. A compressor blade design procedure that considers HCF life was performed in the following order: airfoil and blade profile design, modal analysis, stress distribution test, stress endurance limit test, and fatigue life verification. This study analyzed the Campbell diagram and estimated resonance risk on the basis of the natural frequency analysis and modal test of the compressor blade to guarantee safe and operational reliability. In addition, the maximum stress point of the compressor blade was determined through stress distribution analysis and test. The bonding point of the strain gage was determined by using fatigue test. Stress endurance limit test was performed based on the results of these tests. This research compared and verified the modal characteristics and endurance strengths of the compressor blades to prevent HCF fracture, which is among the major causes of gas turbine engine damage. A fatigue life design procedure of compressor blades was established. The 5 MW class gas turbine compressor blade is well designed in terms of resonance stability and fatigue endurance limit.

Design of Thermal Barrier Coatings Thickness for Gas Turbine Blade Based on Finite Element Analysis

OpenAIRE

Li, Biao; Fan, Xueling; Li, Dingjun; Jiang, Peng

2017-01-01

Thermal barrier coatings (TBCs) are deposited on the turbine blade to reduce the temperature of underlying substrate, as well as providing protection against the oxidation and hot corrosion from high temperature gas. Optimal ceramic top-coat thickness distribution on the blade can improve the performance and efficiency of the coatings. Design of the coatings thickness is a multiobjective optimization problem due to the conflicts among objectives of high thermal insulation performance, long op...

Design and fabrication of a 50 MWt prototypical MHD coal-fired combustor

International Nuclear Information System (INIS)

Albright, J.; Braswell, R.; Listvinsky, G.; McAllister, M.; Myrick, S.; Ono, D.; Thom, H.

1992-01-01

A prototypical 50 MWt coal-fired combustor has been designed and fabricated as part of the Magnetohydrodynamic (MHD) Integrated Topping Cycle (ITC) Program. This is a DOE-funded program to develop a prototypical MHD power train to be tested at the Component Development and Integration Facility (CDIF) in Butte, Montana. The prototypical combustor is an outgrowth of the 50 MWt workhorse combustor which has previously been tested at the CDIF. In addition to meeting established performance criteria of the existing 50 MWt workhorse combustor, the prototypical combustor design is required to be scaleable for use at the 250 MWt retrofit level. This paper presents an overview of the mechanical design of the prototypical combustor and a description of its fabrication. Fabrication of the 50 MWt prototypical coal-fired combustor was completed in February 1992 and hot-fire testing is scheduled to begin in May 1992

Optimization design of Savonius diffuser blade with moving deflector for hydrokınetıc cross flow turbıne rotor

NARCIS (Netherlands)

Wahjudi, B.; Soeparman, S.B.; Hoeijmakers, Hendrik Willem Marie; bin Abu Bakar, Rosli; Froome, Craig

2015-01-01

The conventional Savonius turbine is a good concept for small size wind-renewable energy systems; unfortunately always it has low efficiency. Inspired from the Savonius Blade, this research project designed the diffuser form as compartment between S blade and Tandem Blade of Savonius to produce “jet

A prototype knowledge based system for pressure vessel design

Energy Technology Data Exchange (ETDEWEB)

Gunnarsson, L.

1991-11-22

The usage of expert system techniques in the area of mechanical engineering design has been studied. A prototype expert system for pressure vessel design has been developed. The work has been carried out in two steps. Firstly, a pre-processor for the finite element system PCFEMP, named INFEMP, was developed. Secondly, an expert supported system for pressure vessel design, named PVES, was developed. Both INFEMP and PVES are integrated to the AutoCAD system, and AutoCAD`s language AutoLISP has been used. A practical example has been investigated to demonstrate the principal ideas of the prototype. (au).

A prototype knowledge based system for pressure vessel design

Energy Technology Data Exchange (ETDEWEB)

Gunnarsson, L.

1991-11-22

The usage of expert system techniques in the area of mechanical engineering design has been studied. A prototype expert system for pressure vessel design has been developed. The work has been carried out in two steps. Firstly, a pre-processor for the finite element system PCFEMP, named INFEMP, was developed. Secondly, an expert supported system for pressure vessel design, named PVES, was developed. Both INFEMP and PVES are integrated to the AutoCAD system, and AutoCAD's language AutoLISP has been used. A practical example has been investigated to demonstrate the principal ideas of the prototype. (au).

A prototype knowledge based system for pressure vessel design

International Nuclear Information System (INIS)

Gunnarsson, L.

1991-01-01

The usage of expert system techniques in the area of mechanical engineering design has been studied. A prototype expert system for pressure vessel design has been developed. The work has been carried out in two steps. Firstly, a pre-processor for the finite element system PCFEMP, named INFEMP, was developed. Secondly, an expert supported system for pressure vessel design, named PVES, was developed. Both INFEMP and PVES are integrated to the AutoCAD system, and AutoCAD's language AutoLISP has been used. A practical example has been investigated to demonstrate the principal ideas of the prototype. (au)

Mechanisms and actuators for rotorcraft blade morphing

Science.gov (United States)

Vocke, Robert D., III

this work is a conformal variable diameter rotor system suitable for implementation on a modern tilt-rotor aircraft, which can reduce power requirements in both cruise and hover configurations. An initial prototype variable span airfoil was constructed using a silicone elastomer matrix composite skin and a plastic rapid prototyped morphing substructure. Benchtop and wind tunnel tests verified the ability of this system to increase active wing area by 100%. The prototype technology was then matured for use in the harsh rotor blade environment, with a much stiffer polyurethane skin and a titanium substructure. Coupon testing verified the efficacy of this approach, and a final conceptual design was completed using the stiffness-tuning characteristics of the morphing substructure to create a self-actuating morphing blade tip.

Improved design for large wind turbine blades of fibre composites (Phase 3) - Summary report

Energy Technology Data Exchange (ETDEWEB)

Soerensen, B.F. (Risoe DTU, Materials Research Div., Roskilde (Denmark)); Branner, K. (Risoe DTU, Wind Energy Div., Roskilde (Denmark)); Lund, E. (Aalborg Univ., Dept. of Mechanical Engineering, Aalborg (Denmark)); Wedel-Heinen, J. (Vestas Wind System, Randers (Denmark)); Garm, J.H. (LM Glasfiber, Kolding (Denmark))

2009-06-15

An overview is given of the activities of the project 'Improved design for large wind turbine blades (Phase 3)', partially supported by the Danish Energy Agency under the Ministry of Climate and Energy through the EFP-grant no. 33031-0078. The project was focussed at the development of new design methods for wind turbine blades, so that uncertainties associated with damage and defects can be reduced. The following topics with respect to failure modes were covered: Buckling-driven delamination of load-carrying laminates, cracking along interfaces in material joints, implementation of cohesive laws in finite element programmes and hierarchical finite element models. Methods and major research results of the project are summarised. Some future goals for future research activities are briefly discussed. (author)

Using rapid prototyping to design a smoking cessation website with end-users

OpenAIRE

Ronquillo, C. E.; Currie, L.; Rowsell, D.; Phillips, J. C.

2016-01-01

Rapid prototyping is an iterative approach to design involving cycles of prototype building, review by end-users, and refinement, and can be a valuable tool in user-centered website design. Informed by various user-centered approaches, we used rapid prototyping as a tool to collaborate with users in building a peer-support focused smoking-cessation website for gay men living with HIV. Rapid prototyping was effective in eliciting feedback on the needs of this group of potential end-users\\ud fr...

Using Rapid Prototyping to Design a Smoking Cessation Website with End-Users.

Science.gov (United States)

Ronquillo, Charlene; Currie, Leanne; Rowsell, Derek; Phillips, J Craig

2016-01-01

Rapid prototyping is an iterative approach to design involving cycles of prototype building, review by end-users and refinement, and can be a valuable tool in user-centered website design. Informed by various user-centered approaches, we used rapid prototyping as a tool to collaborate with users in building a peer-support focused smoking-cessation website for gay men living with HIV. Rapid prototyping was effective in eliciting feedback on the needs of this group of potential end-users from a smoking cessation website.

System design document for the INFLO prototype.

Science.gov (United States)

2014-03-01

This report documents the high level System Design Document (SDD) for the prototype development and : demonstration of the Intelligent Network Flow Optimization (INFLO) application bundle, with a focus on the Speed : Harmonization (SPD-HARM) and Queu...

A simulation study of active feedback supression of dynamic response in helicopter rotor blades

Science.gov (United States)

Kana, D. D.; Bessey, R. L.; Dodge, F. T.

1975-01-01

A parameter study is presented for active feedback control applied to a helicopter rotor blade during forward flight. The study was performed on an electromechanical apparatus which included a mechanical model rotor blade and electronic analog simulation of interaction between blade deflections and aerodynamic loading. Blade response parameters were obtained for simulated vortex impinging at the blade tip at one pulse per revolution, and for a pulse which traveled from the blade tip toward its root. Results show that the response in a 1 - 10-per-rev frequency band is diminished by the feedback action, but at the same time responses at frequencies above 10-per-rev become increasingly more prominent with increased feedback amplitude, and can even lead to instability at certain levels. It appears that the latter behavior results from limitations of the laboratory simulation apparatus, rather than genuine potential behavior for a prototype helicopter.

Design of rotor blade for vertical axis wind turbine using double aerofoil

Energy Technology Data Exchange (ETDEWEB)

Chougule, P.D.; Ratkovich, N.; Kirkegaard, P.H.; Nielsen, Soeren R.K. [Aalborg Univ.. Dept. of Civil Engineering, Aalborg (Denmark)

2012-07-01

Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use,because they generate less noise, have bird free turbines and lower cost. There are few vertical axis wind turbines design with good power curve. However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design. In this current work, two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect to the main aerofoil defines the high lift. Orientation of slat aerofoil is a parameter of investigation in this paper. Computational fluid dynamics (CFD) have been used to obtain the aerodynamic characteristics of double aerofoil. The CFD simulations were carried out using Star CCM+ v7.04 (CD-adapco, UK) software. Aerofoils used in this work are selected from standard aerofoil shapes. (Author)

DESIGN AND PROTOTYPE OF A SUSTAINABLE EGG-WASHER

Science.gov (United States)

This project is part of the senior design course for Engineering Science and Mechanics at Virginia Tech. Anticipated results will be a working prototype chosen from multiple designs. We will include test results supporting our selection. We will characterize the stresses ex...

An economic analysis of BWR control rod blade management strategies. Final report

International Nuclear Information System (INIS)

Welsh, J.

1995-12-01

Nuclear power plants have available a number of alternative courses of action that can contribute to the reduction of personnel exposure to radiation. Possible actions at boiling water reactor (BWR) plants include accelerating the replacement of high-cobalt control rod blades (CRB) or the blades' high-cobalt pins and rollers with low or non-cobalt substitutes. To help utilities understand the exposure reduction and the economic costs and benefits associated with management alternatives, such as accelerated replacement of blades, pins and rollers, EPRI has initiated a project called Cost/Benefit Software for Analyses of Radiation Control Measures (RP1935-32). Through this project EPRI will incorporate engineering-economic techniques into a series of analytical tools that will provide useful insights about alternative exposure reduction options. Prototype software has been developed in an Excel worksheet to analyze issues associated with BWR control rod blade management options. The CRB replacement problem framework and analysis methodology incorporated into the software tool will help plant managers consider explicitly key engineering and economic issues that are relevant to exposure reduction decisions. This tool generates results that can help plant managers make decisions that are fiscally wise by showing all the cost and benefit implications associated with a management action under consideration. This report describes the general analytical approach for evaluating exposure reduction alternatives. The methodology used to analyze blade and pin and roller replacement alternatives, and the results of a case study application of the methodology and the software prototype at Commonwealth Edison

Blade profile optimization of kaplan turbine using cfd analysis

International Nuclear Information System (INIS)

Janjua, A.B.; Khalil, M.S.

2013-01-01

Utilization of hydro-power as renewable energy source is of prime importance in the world now. Hydropower energy is available in abundant in form of falls, canals rivers, dams etc. It means, there are various types of sites with different parameters like flow rate, heads, etc. Depending upon the sites, water turbines are designed and manufactured to avail hydro-power energy. Low head turbines on runof-river are widely used for the purpose. Low head turbines are classified as reaction turbines. For runof-river, depending upon the variety of site data, low head Kaplan turbines are selected, designed and manufactured. For any given site requirement, it becomes very essential to design the turbine runner blades through optimization of the CAD model of blades profile. This paper presents the optimization technique carried out on a complex geometry of blade profile through static and dynamic computational analysis. It is used through change of the blade profile geometry at five different angles in the 3D (Three Dimensional) CAD model. Blade complex geometry and design have been developed by using the coordinates point system on the blade in PRO-E /CREO software. Five different blade models are developed for analysis purpose. Based on the flow rate and heads, blade profiles are analyzed using ANSYS software to check and compare the output results for optimization of the blades for improved results which show that by changing blade profile angle and its geometry, different blade sizes and geometry can be optimized using the computational techniques with changes in CAD models. (author)

Blade Profile Optimization of Kaplan Turbine Using CFD Analysis

Directory of Open Access Journals (Sweden)

Aijaz Bashir Janjua

2013-10-01

Full Text Available Utilization of hydro-power as renewable energy source is of prime importance in the world now. Hydropower energy is available in abundant in form of falls, canals rivers, dams etc. It means, there are various types of sites with different parameters like flow rate, heads, etc. Depending upon the sites, water turbines are designed and manufactured to avail hydro-power energy. Low head turbines on runof-river are widely used for the purpose. Low head turbines are classified as reaction turbines. For runof river, depending upon the variety of site data, low head Kaplan turbines are selected, designed and manufactured. For any given site requirement, it becomes very essential to design the turbine runner blades through optimization of the CAD model of blades profile. This paper presents the optimization technique carried out on a complex geometry of blade profile through static and dynamic computational analysis. It is used through change of the blade profile geometry at five different angles in the 3D (Three Dimensional CAD model. Blade complex geometry and design have been developed by using the coordinates point system on the blade in PRO-E /CREO software. Five different blade models are developed for analysis purpose. Based on the flow rate and heads, blade profiles are analyzed using ANSYS software to check and compare the output results for optimization of the blades for improved results which show that by changing blade profile angle and its geometry, different blade sizes and geometry can be optimized using the computational techniques with changes in CAD models.

A Take Stock of Turbine Blades Failure Phenomenon

Science.gov (United States)

Roy, Abhijit

2018-02-01

Turbine Blade design and engineering is one of the most complicated and important aspects of turbine technology. Experiments with blades can be simple or very complicated, depending upon parameters of analysis. Turbine blades are subjected to vigorous environments, such as high temperatures, high stresses, and a potentially high vibration environment. All these factors can lead to blade failures, which can destroy the turbine, and engine, so careful design is the prime consideration to resist those conditions. A high cycle of fatigue of compressor and turbine blades due to high dynamic stress caused by blade vibration and resonance within the operating range of machinery is common failure mode for turbine machine. Continuous study and investigation on failure of turbine blades are going on since last five decades. Some review papers published during these days aiming to present a review on recent studies and investigations done on failures of turbine blades. All the detailed literature related with the turbine blades has not been described but emphasized to provide all the methodologies of failures adopted by various researches to investigate turbine blade. This paper illustrate on various factors of failure.

Preliminary design study of advanced composite blade and hub and nonmechanical control system for the tilt-rotor aircraft. Volume 1: Engineering studies

Science.gov (United States)

Alexander, H. R.; Smith, K. E.; Mcveigh, M. A.; Dixon, P. G.; Mcmanus, B. L.

1979-01-01

Composite structures technology is applied in a preliminary design study of advanced technology blades and hubs for the XV-15 tilt rotor research demonstrator aircraft. Significant improvements in XV-15 hover and cruise performance are available using blades designed for compatibility with the existing aircraft, i.e., blade installation would not require modification of the airframe, hub or upper controls. Provision of a low risk nonmechanical control system was also studied, and a development specification is given.

A Biomechanical Study Comparing Helical Blade with Screw Design for Sliding Hip Fixations of Unstable Intertrochanteric Fractures

Directory of Open Access Journals (Sweden)

Qiang Luo

2013-01-01

Full Text Available Dynamic hip screw (DHS is a well-established conventional implant for treating intertrochanteric fracture. However, revision surgery sometimes still occurs due to the cutting out of implants. A helical blade instead of threaded screw (DHS blade was designed to improve the fixation power of the osteoporotic intertrochanteric fracture. In this study, the biomechanical properties of DHS blade compared to the conventional DHS were evaluated using an unstable AO/OTA 31-A2 intertrochanteric fracture model. Fifty synthetic proximal femoral bone models with such configuration were fixed with DHS and DHS blade in five different positions: centre-centre (CC, superior-centre (SC, inferior-center (IC, centre-anterior (CA, and centre-posterior (CP. All models had undergone mechanical compression test, and the vertical and rotational displacements were recorded. The results showed that DHS blade had less vertical or rotational displacement than the conventional DHS in CC, CA, and IC positions. The greatest vertical and rotational displacements were found at CP position in both groups. Overall speaking, DHS blade was superior in resisting vertical or rotational displacement in comparison to conventional DHS, and the centre-posterior position had the poorest performance in both groups.

Advanced Blade Manufacturing Project - Final Report

Energy Technology Data Exchange (ETDEWEB)

POORE, ROBERT Z.

1999-08-01

The original scope of the project was to research improvements to the processes and materials used in the manufacture of wood-epoxy blades, conduct tests to qualify any new material or processes for use in blade design and subsequently build and test six blades using the improved processes and materials. In particular, ABM was interested in reducing blade cost and improving quality. In addition, ABM needed to find a replacement material for the mature Douglas fir used in the manufacturing process. The use of mature Douglas fir is commercially unacceptable because of its limited supply and environmental concerns associated with the use of mature timber. Unfortunately, the bankruptcy of FloWind in June 1997 and a dramatic reduction in AWT sales made it impossible for ABM to complete the full scope of work. However, sufficient research and testing were completed to identify several promising changes in the blade manufacturing process and develop a preliminary design incorporating these changes.

Development and Evaluation of the Virtual Prototype of the First Saudi Arabian-Designed Car

Directory of Open Access Journals (Sweden)

Mustufa H. Abidi

2016-10-01

Full Text Available Prototyping and evaluation are imperative phases of the present product design and development process. Although digital modeling and analysis methods are widely employed at various product development stages, still, building a physical prototype makes the present typical process expensive and time consuming. Therefore, it is necessary to implement new technologies, such as virtual prototyping, which can enable industry to have a rapid and more controlled decision making process. Virtual prototyping has come a long way in recent years, where current environments enable stereoscopic visuals, surround sound and ample interaction with the generated models. It is also important to evaluate how representative the developed virtual prototype is when compared to the real-world counterpart and the sense of presence reported by users of the virtual prototype. This paper describes the systematic procedure to develop a virtual prototype of Gazal-1 (i.e., the first car prototype designed by Saudi engineers in a semi-immersive virtual environment. The steps to develop a virtual prototype from CAD (computer-aided design models are explained in detail. Various issues involved in the different phases for the development of the virtual prototype are also discussed comprehensively. The paper further describes the results of the subjective assessment of a developed virtual prototype of a Saudi Arabian-designed automobile. User’s feedback is recorded using a presence questionnaire. Based on the user-based study, it is revealed that the virtual prototype is representative of the real Saudi Arabian car and offers a flexible environment to analyze design features when compared against its physical prototype. The capabilities of the virtual environment are validated with the application of the car prototype. Finally, vital requirements and directions for future research are also presented.

Design for effective development and prototyping of the HL-20

Science.gov (United States)

Urie, David M.; Floreck, Paul A.; McMorris, John A.; Elvin, John D.

1993-10-01

A feasibility study of the HL-20 personnel launch system (PLS) concept was conducted by a team which focused on creating a PLS design approach and an accelerated development plan consistent with the historical 'Skunk Works' approach to rapid prototyping. Technical design, manufacturing, system testing, and operations and support elements of the predefined baseline concept were evaluated. An initial phase program, featuring a concurrent system test during design and development, leading to the orbital flight of an unmanned HL-20 prototype on a Titan III launch system, was prescribed. A second-phase development and manufacturing plan leading to system operational status was also formulated. Baseline design feature modifications were made when necessary, without compromise to performance, to satisfy the prototype development plan. Technical design details and off-the-shelf hardware candidates were also identified for several subsystems, including the launch-system interface adapter/emergency escape system. The technical feasibility of the system and applicability of the Skunk Works approach to development of the HL-20/PLS were verified.

Composite ceramic blade for a gas turbine

Energy Technology Data Exchange (ETDEWEB)

Rossmann, A; Hoffmueller, W; Krueger, W

1980-06-26

The gas turbine blade consists of a supporting metal core which has at its lower end a modelled root and a profile blade made of ceramics enclosing it at some distance. The invention deals with a reliable connection between these two parts of the rotor blade: from the top end of the blade core a head protrudes supporting the thin-walled profile blade from below with a projection each pointing into the interior. The design of the projections and supporting surfaces is described and illustrated by drawings.

Mapping the Intangible: On Adaptivity and Relational Prototyping in Architectural Design

DEFF Research Database (Denmark)

Bolbroe, Cameline

2016-01-01

In recent years, new computing technologies in architecture have led to the possibility of designing architecture with non-static qualities, which affords the architectural designer with a whole new opportunity space to explore. At the same time, this opportunity space challenges both...... to meet the challenges of designing with adaptivity in architecture, I propose a particular method specifically tailored for adaptive architectural design. The method, relational prototyping, is founded on the idea of inhabitation as an act. Relational prototyping adapts techniques from performance...

Development of prototype micro wind energy system with adjustable blade pitch for experimentation purposes at laboratory level

International Nuclear Information System (INIS)

Ashraf, M.M.; Iqbal, M.

2014-01-01

In this paper, the design of an efficient, operational and productive model of micro wind energy system has been proposed for experimentation purposes at laboratory level. The proposed model constitutes a proficient Horizontal Axis Wind Turbine (HAWT) model with multi-stage pulley system as a gear box and adjustable blade pitch. The wind turbine is coupled to Axial Flux Permanent Magnet Generator (AFPMG). The power density parameter of fabricated AFPMG has been improved to 35.7%. A wind tunnel is placed in front of wind turbine which behaves as the operational source of wind for proposed model. Multiple case studies: demonstration of different components of wind energy system, effect of variable wind speed, effect of variable blade pitch, effect of variable electrical loading, effect of variable pulley ratio, voltage regulation of AFPMG, runaway speed test of HAWT and peripheral speed test of AFPMG are successfully performed on this model. The results obtained from experiments show that proposed model is well suited for experimentation purposes at laboratory level. (author)

Study of controlled diffusion stator blading. 1. Aerodynamic and mechanical design report

Science.gov (United States)

Canal, E.; Chisholm, B. C.; Lee, D.; Spear, D. A.

1981-01-01

Pratt & Whitney Aircraft is conducting a test program for NASA in order to demonstrate that a controlled-diffusion stator provides low losses at high loadings and Mach numbers. The technology has shown great promise in wind tunnel tests. Details of the design of the controlled diffusion stator vanes and the multiple-circular-arc rotor blades are presented. The stage, including stator and rotor, was designed to be suitable for the first-stage of an advanced multistage, high-pressure compressor.

Optimized chord and twist angle distributions of wind turbine blade considering Reynolds number effects

Energy Technology Data Exchange (ETDEWEB)

Wang, L.; Tang, X. [Univ. of Central Lancashire. Engineering and Physical Sciences, Preston (United Kingdom); Liu, X. [Univ. of Cumbria. Sustainable Engineering, Workington (United Kingdom)

2012-07-01

The aerodynamic performance of a wind turbine depends very much on its blade geometric design, typically based on the blade element momentum (BEM) theory, which divides the blade into several blade elements. In current blade design practices based on Schmitz rotor design theory, the blade geometric parameters including chord and twist angle distributions are determined based on airfoil aerodynamic data at a specific Reynolds number. However, rotating wind turbine blade elements operate at different Reynolds numbers due to variable wind speed and different blade span locations. Therefore, the blade design through Schmitz rotor theory at a specific Reynolds number does not necessarily provide the best power performance under operational conditions. This paper aims to provide an optimal blade design strategy for horizontal-axis wind turbines operating at different Reynolds numbers. A fixed-pitch variable-speed (FPVS) wind turbine with S809 airfoil is chosen as a case study and a Matlab program which considers Reynolds number effects is developed to determine the optimized chord and twist angle distributions of the blade. The performance of the optimized blade is compared with that of the preliminary blade which is designed based on Schmitz rotor design theory at a specific Reynolds number. The results demonstrate that the proposed blade design optimization strategy can improve the power performance of the wind turbine. This approach can be further developed for any practice of horizontal axis wind turbine blade design. (Author)

Peripheral mowing blade. Final report ending 08/24/00

Energy Technology Data Exchange (ETDEWEB)

Darden, John A.

2000-08-24

The first prototype built for the peripheral mower blade was the nineteen foot batwing mower. It features twelve-inch blades, three-sixteenth thick. The configuration of the mower is three individual rotor gangs housed in separate housing all mounted to a centrally located housing. Each outer gang is driven by power being diverted through the center rotor. The power is supplied to each wing through means of a disconnect mechanism which allows the outer gangs to stop in the event that particular housing is raised by hydraulic power. This unit has given us unlimited information in the drive and power applications needed to drive the peripheral blade gangs. The nineteen foot unit has not changed much from the beginning, but information received from its performance has been applied to the building of a preproduction unit that is now in progress. Another prototype unit we have work with is the seven foot mounted mower. This unit consisted of a standard ASAE category I three-point hitch. The hitch was made by using an "A" frame which formed the attaching points for the mower and two back straps that gives support to the hitch assembly. The deck allowed for one-inch blade clearance at the top and featured a slanted deck extension at both the front and rear. The extension were formed by means of two breaks that run parallel to the blade gang and angled down at one hundred thirty degrees at the front and one hundred fifteen degrees at the rear. A roller is mounted across the back of the deck. This roller offers support to the deck while on the ground and is adjustable for height of cut control. This unit was made with a small roller, and too lighter hitch. After only a few hours of test proved that both items would have to be beefed up. The rear roller was increased to a four-inch diameter. The hitch was changed to a two-sided solid metal hitch three-eighths of an inch thick on the next machines.

Nonlinear aeroelastic modelling for wind turbine blades based on blade element momentum theory and geometrically exact beam theory

International Nuclear Information System (INIS)

Wang, Lin; Liu, Xiongwei; Renevier, Nathalie; Stables, Matthew; Hall, George M.

2014-01-01

Due to the increasing size and flexibility of large wind turbine blades, accurate and reliable aeroelastic modelling is playing an important role for the design of large wind turbines. Most existing aeroelastic models are linear models based on assumption of small blade deflections. This assumption is not valid anymore for very flexible blade design because such blades often experience large deflections. In this paper, a novel nonlinear aeroelastic model for large wind turbine blades has been developed by combining BEM (blade element momentum) theory and mixed-form formulation of GEBT (geometrically exact beam theory). The nonlinear aeroelastic model takes account of large blade deflections and thus greatly improves the accuracy of aeroelastic analysis of wind turbine blades. The nonlinear aeroelastic model is implemented in COMSOL Multiphysics and validated with a series of benchmark calculation tests. The results show that good agreement is achieved when compared with experimental data, and its capability of handling large deflections is demonstrated. Finally the nonlinear aeroelastic model is applied to aeroelastic modelling of the parked WindPACT 1.5 MW baseline wind turbine, and reduced flapwise deflection from the nonlinear aeroelastic model is observed compared to the linear aeroelastic code FAST (Fatigue, Aerodynamics, Structures, and Turbulence). - Highlights: • A novel nonlinear aeroelastic model for wind turbine blades is developed. • The model takes account of large blade deflections and geometric nonlinearities. • The model is reliable and efficient for aeroelastic modelling of wind turbine blades. • The accuracy of the model is verified by a series of benchmark calculation tests. • The model provides more realistic aeroelastic modelling than FAST (Fatigue, Aerodynamics, Structures, and Turbulence)

A MEMS turbine prototype for respiration harvesting

Science.gov (United States)

Goreke, U.; Habibiabad, S.; Azgin, K.; Beyaz, M. I.

2015-12-01

The design, manufacturing, and performance characterization of a MEMS-scale turbine prototype is reported. The turbine is designed for integration into a respiration harvester that can convert normal human breathing into electrical power through electromagnetic induction. The device measures 10 mm in radius, and employs 12 blades located around the turbine periphery along with ball bearings around the center. Finite element simulations showed that an average torque of 3.07 μNm is induced at 12 lpm airflow rate, which lies in normal breathing levels. The turbine and a test package were manufactured using CNC milling on PMMA. Tests were performed at respiration flow rates between 5-25 lpm. The highest rotational speed was measured to be 9.84 krpm at 25 lpm, resulting in 8.96 mbar pressure drop across the device and 370 mW actuation power.

Design of a Fully-Passive Transfemoral Prosthesis Prototype

NARCIS (Netherlands)

Behrens, Sebastiaan Maria; Behrens, S.M.; Ünal, Ramazan; Unal, R.; Hekman, Edsko E.G.; Carloni, Raffaella; Stramigioli, Stefano; Koopman, Hubertus F.J.M.

In this study, we present the mechanical design of a prototype of a fully-passive transfemoral prosthesis for normal walking. The conceptual working principle at the basis of the design is inspired by the power flow in human gait, with the main purpose of realizing an energy efficient device. The

Design characteristics of Curved Blade Aerator w.r.t. aeration ...

African Journals Online (AJOL)

user

To provide the required amount of oxygen, an aeration system is always ... and number of blades, depth of flow etc and physicochemical properties of the liquid. .... amounts to 29 cm with 12 blades (fiber strips) mounted on each aerator rotor.

The Opportunistic House for Tehran: A Design Prototype

Directory of Open Access Journals (Sweden)

Sara Khorshidifard

2015-12-01

Full Text Available This article is an advocacy research for Tehran, promoting an implication of architectural design as a tool for citizen empowerment and positive environmental change. In the article, I am offering a fresh look at Tehran’s housing problems by speculating an “opportunistic house” typology as a residential style that would serve much more than just shelter. I am making a case for a new house prototype that applies socially-equitable solutions in design. My study finds applications and significance beyond plain housing design and, mainly, onto the design of ad hoc urban public realm spaces. This is in accord with my overarching mission of supporting new way of thinking about, and ultimately offering, welcoming, safe, and energized places for Tehran’s citizens. These will additionally have important implications for inhospitable public spaces worldwide. This research is grounded in my prior, multidisciplinary doctoral studies. The article itself is an initial step in my ongoing research design, of helping to build and revitalize a wide range of urban communities by nurturing their relationship to their built and natural environments. The article is a discussion around the following questions. How can housing design inventions empower citizens? In what manner can design offer progressive living place options whose services go beyond shelter needs? Particularly, in what ways can domestic spaces be designed to also embody other-than-living capacities, for example, for new kinds of public spaces? And eventually, what could a prototype of the opportunistic house look like in the context of a city like Tehran? The article is structured to first present a brief survey of how Tehran house forms and functions have developed historically, with more emphasis on their current state. It will then offer examples of opportunistic uses of domestic spaces in Tehran. This notion is communicated through narrative analysis and photographic vignettes from a few

Preliminary Aerodynamic Investigation of Fan Rotor Blade Morphing

Science.gov (United States)

Tweedt, Daniel L.

2012-01-01

Various new technologies currently under development may enable controlled blade shape variability, or so-called blade morphing, to be practically employed in aircraft engine fans and compressors in the foreseeable future. The current study is a relatively brief, preliminary computational fluid dynamics investigation aimed at partially demonstrating and quantifying the aerodynamic potential of fan rotor blade morphing. The investigation is intended to provide information useful for near-term planning, as well as aerodynamic solution data sets that can be subsequently analyzed using advanced acoustic diagnostic tools, for the purpose of making fan noise comparisons. Two existing fan system models serve as baselines for the investigation: the Advanced Ducted Propulsor fan with a design tip speed of 806 ft/sec and a pressure ratio of 1.294, and the Source Diagnostic Test fan with a design tip speed of 1215 ft/sec and a pressure ratio of 1.470. Both are 22-in. sub-scale, low-noise research fan/nacelle models that have undergone extensive experimental testing in the 9- by 15-foot Low Speed Wind Tunnel at the NASA Glenn Research Center. The study, restricted to fan rotor blade morphing only, involves a fairly simple blade morphing technique. Specifically, spanwise-linear variations in rotor blade-section setting angle are applied to alter the blade shape; that is, the blade is linearly retwisted from hub to tip. Aerodynamic performance comparisons are made between morphed-blade and corresponding baseline configurations on the basis of equal fan system thrust, where rotor rotational speed for the morphed-blade fan is varied to change the thrust level for that configuration. The results of the investigation confirm that rotor blade morphing could be a useful technology, with the potential to enable significant improvements in fan aerodynamic performance. Even though the study is very limited in scope and confined to simple geometric perturbations of two existing fan

Inverse Design of Single- and Multi-Rotor Horizontal Axis Wind Turbine Blades using Computational Fluid Dynamics

OpenAIRE

Moghadassian, Behnam; Sharma, Anupam

2017-01-01

A method for inverse design of horizontal axis wind turbines (HAWTs) is presented in this paper. The direct solver for aerodynamic analysis solves the Reynolds Averaged Navier Stokes (RANS) equations, where the effect of the turbine rotor is modeled as momentum sources using the actuator disk model (ADM); this approach is referred to as RANS/ADM. The inverse problem is posed as follows: for a given selection of airfoils, the objective is to find the blade geometry (described as blade twist an...

Piezoelectric Vibration Damping Study for Rotating Composite Fan Blades

Science.gov (United States)

Min, James B.; Duffy, Kirsten P.; Choi, Benjamin B.; Provenza, Andrew J.; Kray, Nicholas

2012-01-01

Resonant vibrations of aircraft engine blades cause blade fatigue problems in engines, which can lead to thicker and aerodynamically lower performing blade designs, increasing engine weight, fuel burn, and maintenance costs. In order to mitigate undesirable blade vibration levels, active piezoelectric vibration control has been investigated, potentially enabling thinner blade designs for higher performing blades and minimizing blade fatigue problems. While the piezoelectric damping idea has been investigated by other researchers over the years, very little study has been done including rotational effects. The present study attempts to fill this void. The particular objectives of this study were: (a) to develop and analyze a multiphysics piezoelectric finite element composite blade model for harmonic forced vibration response analysis coupled with a tuned RLC circuit for rotating engine blade conditions, (b) to validate a numerical model with experimental test data, and (c) to achieve a cost-effective numerical modeling capability which enables simulation of rotating blades within the NASA Glenn Research Center (GRC) Dynamic Spin Rig Facility. A numerical and experimental study for rotating piezoelectric composite subscale fan blades was performed. It was also proved that the proposed numerical method is feasible and effective when applied to the rotating blade base excitation model. The experimental test and multiphysics finite element modeling technique described in this paper show that piezoelectric vibration damping can significantly reduce vibrations of aircraft engine composite fan blades.

Development of 52 inch last stage blade for steam turbine

International Nuclear Information System (INIS)

Kadoya, Yoshiki; Harada, Masakatsu; Watanabe, Eiichiro

1985-01-01

Mitsubishi Heavy Industries, Ltd. has developed the last stage blades with 1320 mm length for a 1800 rpm LP turbine, and the verification by rotating vibration test using actual blades was finished, thus the blades were completed. In a nuclear power plant with an A-PWR of 3800 MW thermal output, the 1350 MW steam turbine has one HP turbine and three LP turbines coupled in tandem, and the optimum last stage blades for the LP turbines became the 1320 mm blades. The completion of these blades largely contributes to the improvement of thermal efficiency and the increase of generator output in large nuclear power plants, and has the possibility to decrease three LP turbines to two in 900 MW plants, which reduces the construction cost. The velocity energy of steam coming out of last stage blades is abandoned as exhaust loss in a condenser, which is the largest loss in a turbine. The increase of exhaust area using long blades reduces this loss. The economy of the 1320 mm blades, the features of the 1320 mm blades, the aerodynamic design and its verification, the prevention of the erosion of the 1320 mm blades due to wet steam, the strength design, the anti-vibration design and its verification, and the CAD/CAM system are reported. (Kako, I.)

Bimetallic Blisks with Shrouded Turbine Blades for Gas Turbine Engines

Directory of Open Access Journals (Sweden)

L. A. Magerramova

2015-01-01

Full Text Available The paper discusses prospects of using blisks with shrouded blades. Increasing an engine life and efficiency as well as mass reduction can also be achieved by increasing blade numbers and decreasing disk diameter. But design engineers are faced with the problem of blade placement because of the disk size and root dimensions.The problem of increasing life and cyclic durability, vibration strength, and lightweight design of the turbine gas turbine wheels, can be solved by an elimination of blade - disk locks.The technology of manufacturing one-piece blisks by connecting the blades with the disc part using hot isostatic pressing was developed. This technology allows us to use blades with shrouds. It is necessary to increase efficiency and to improve high cycle fatigue performance of rotor blades.One of the pressing problems is to ensure the necessary position of shrouds in relation to each other in the manufacturing process as well as in the service. Numerical studies of the influence of the shroud mounting position on blade strength during operation allowed us to develop a methodology of choosing a shroud mounting position.Based on the two turbine wheels (LPT and HPT calculations advantages of blisk design with respect to the lock-based design were shown. Application of bimetallic blisks with shrouded blades resulted in a lifespan increase and weight reduction.In addition, other advantages of blisk design are as follows: possible reduction in the number of parts, elimination of leaks and fretting that take place in the blade - disk locks, exception of expensive broaching operations and disk alloy saving. The shortcoming is elimination of damping in root connection. In addition, there are no widely used repair methods.Despite these disadvantages the usage of bimetallic turbine blisks with shrouded blades is very promising.

Fatigue strength ofcomposite wind turbine blade structures

DEFF Research Database (Denmark)

Ardila, Oscar Gerardo Castro

Wind turbines are normally designed to withstand 20-30 years of life. During this period, the blades, which are the main rotating structures of a wind turbine, are subjected to high fluctuating load conditions as a result of a combination of gravity, inertia, and aeroelastic forces. For this reason......, fatigue is one of the foremost concerns during the design of these structures. However, current standard fatigue methods used for designing wind turbine blades seem not to be completely appropriate for these structures because they are still based on methods developed for metals and not for composite...... materials from which the blades are made. In this sense, the aim of this work is to develop more accurate and reliable fatigue-life prediction models for composite wind turbine blades. In this project, two types of fatigue models are implemented: fatigue-life models and damage mechanics models. In the first...

Structural experiment of wind turbine blades; Fushayo blade no zairyo rikigakuteki jikken kenkyu

Energy Technology Data Exchange (ETDEWEB)

Seki, K; Shimizu, Y; Kuroyanagi, H [Tokai University, Tokyo (Japan)

1997-11-25

Aluminum, GFRP and composite of aluminum coated with carbon as structural materials for wind turbine blades were bending-tested, to improve blade bending stiffness, understand stress conditions at each position, and clarify structural dynamic strength by the bending-failure test. It is possible to estimate stress conditions at each position from the test results of displacement and strain at each load. The test results with GFRP are well explained qualitatively by the boundary theory, known as a theory for composite materials. The test gives reasonable material strength data, useful for designing wind turbines of high functions and safety. The results of the blade bending-failure test are in good agreement with the calculated structural blade strength. It is also found that GFRP is a good material of high structural strength for wind turbines. 8 refs., 6 tabs.

Blade dynamic stress analysis of rotating bladed disks

Directory of Open Access Journals (Sweden)

Kellner J.

2007-10-01

Full Text Available The paper deals with mathematical modelling of steady forced bladed disk vibrations and with dynamic stress calculation of the blades. The blades are considered as 1D kontinuum elastic coupled with three-dimensional elastic disk centrally clamped into rotor rotating with constant angular speed. The steady forced vibrations are generated by the aerodynamic forces acting along the blade length. By using modal synthesis method the mathematical model of the rotating bladed disk is condensed to calculate steady vibrations. Dynamic stress analysis of the blades is based on calculation of the time dependent reduced stress in blade cross-sections by using Hubert-Misses-Hencky stress hypothesis. The presented method is applied to real turbomachinery rotor with blades connected on the top with shroud.

Multi-Objective Structural Optimization Design of Horizontal-Axis Wind Turbine Blades Using the Non-Dominated Sorting Genetic Algorithm II and Finite Element Method

Directory of Open Access Journals (Sweden)

Jie Zhu

2014-02-01

Full Text Available A multi-objective optimization method for the structural design of horizontal-axis wind turbine (HAWT blades is presented. The main goal is to minimize the weight and cost of the blade which uses glass fiber reinforced plastic (GFRP coupled with carbon fiber reinforced plastic (CFRP materials. The number and the location of layers in the spar cap, the width of the spar cap and the position of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining FEM analysis and a multi-objective evolutionary algorithm under ultimate (extreme flap-wise load and edge-wise load conditions. The best solutions are described and the comparison of the obtained results with the original design is performed to prove the efficiency and applicability of the method.

Design and Construction of Prototype Dark Matter Detectors

Energy Technology Data Exchange (ETDEWEB)

Peter Fisher

2012-03-23

The Lepton Quark Studies (LQS) group is engaged in searching for dark matter using the Dark Matter Time Projection Chamber (DMTPC) at the Waste Isolation Pilot Plant (WIPP) (Carlsbad, NM). DMTPC is a direction-sensitive dark matter detector designed to measure the recoil direction and energy deposited by fluorine nuclei recoiling from the interaction with incident WIMPs. In the past year, the major areas of progress have been: to publish the first dark matter search results from a surface run of the DMTPC prototype detector, to build and install the 10L prototype in the underground laboratory at WIPP which will house the 1 m{sup 3} detector, and to demonstrate charge and PMT readout of the TPC using prototype detectors, which allow triggering and {Delta}z measurement to be used in the 1 m{sup 3} detector under development.

Structural optimization procedure of a composite wind turbine blade for reducing both material cost and blade weight

Science.gov (United States)

Hu, Weifei; Park, Dohyun; Choi, DongHoon

2013-12-01

A composite blade structure for a 2 MW horizontal axis wind turbine is optimally designed. Design requirements are simultaneously minimizing material cost and blade weight while satisfying the constraints on stress ratio, tip deflection, fatigue life and laminate layup requirements. The stress ratio and tip deflection under extreme gust loads and the fatigue life under a stochastic normal wind load are evaluated. A blade element wind load model is proposed to explain the wind pressure difference due to blade height change during rotor rotation. For fatigue life evaluation, the stress result of an implicit nonlinear dynamic analysis under a time-varying fluctuating wind is converted to the histograms of mean and amplitude of maximum stress ratio using the rainflow counting algorithm Miner's rule is employed to predict the fatigue life. After integrating and automating the whole analysis procedure an evolutionary algorithm is used to solve the discrete optimization problem.

Stress analysis and life prediction of gas turbine blade

Science.gov (United States)

Hsiung, H. C.; Dunn, A. J.; Woodling, D. R.; Loh, D. L.

1988-01-01

A stress analysis procedure is presented for a redesign of the Space Shuttle Main Engine high pressure fuel turbopump turbine blades. The analysis consists of the one-dimensional scoping analysis to support the design layout and the follow-on three-dimensional finite element analysis to confirm the blade design at operating loading conditions. Blade life is evaluated based on high-cycle fatigue and low-cycle fatigue.

Distributed collaborative probabilistic design for turbine blade-tip radial running clearance using support vector machine of regression

Science.gov (United States)

Fei, Cheng-Wei; Bai, Guang-Chen

2014-12-01

To improve the computational precision and efficiency of probabilistic design for mechanical dynamic assembly like the blade-tip radial running clearance (BTRRC) of gas turbine, a distribution collaborative probabilistic design method-based support vector machine of regression (SR)(called as DCSRM) is proposed by integrating distribution collaborative response surface method and support vector machine regression model. The mathematical model of DCSRM is established and the probabilistic design idea of DCSRM is introduced. The dynamic assembly probabilistic design of aeroengine high-pressure turbine (HPT) BTRRC is accomplished to verify the proposed DCSRM. The analysis results reveal that the optimal static blade-tip clearance of HPT is gained for designing BTRRC, and improving the performance and reliability of aeroengine. The comparison of methods shows that the DCSRM has high computational accuracy and high computational efficiency in BTRRC probabilistic analysis. The present research offers an effective way for the reliability design of mechanical dynamic assembly and enriches mechanical reliability theory and method.

Study on optimal design of wind turbine blade airfoil and its application

International Nuclear Information System (INIS)

Sun, Min Young; Kim, Dong Yong; Lim, Jae Kyoo

2012-01-01

This study was carried out with two goals. One was the development of a model of a wind turbine blade airfoil and the other was the application of the folding blade. In general, in large sized (MW) wind turbines, damage is prevented in small wind turbines since equipment costs and maintenance costs are high, and therefore, the blade will cause serious damage. The wind turbine proposed in this study does not require maintenance, and the blades do not break during high winds because they are folded in accordance with changes in the wind speed. But generators are not cut out, while maintaining a constant angle will continue to produce. The focus of this study, the wind turbine is continued by folding blade system in strong winds and gusts without stopping production

Study on optimal design of wind turbine blade airfoil and its application

Energy Technology Data Exchange (ETDEWEB)

Sun, Min Young; Kim, Dong Yong; Lim, Jae Kyoo [Chonbuk Nat' l Univ., Jeonju (Korea, Republic of)

2012-05-15

This study was carried out with two goals. One was the development of a model of a wind turbine blade airfoil and the other was the application of the folding blade. In general, in large sized (MW) wind turbines, damage is prevented in small wind turbines since equipment costs and maintenance costs are high, and therefore, the blade will cause serious damage. The wind turbine proposed in this study does not require maintenance, and the blades do not break during high winds because they are folded in accordance with changes in the wind speed. But generators are not cut out, while maintaining a constant angle will continue to produce. The focus of this study, the wind turbine is continued by folding blade system in strong winds and gusts without stopping production.

Design of Smart Home Systems Prototype Using MyRIO

Science.gov (United States)

Ratna Wati, Dwi Ann; Abadianto, Dika

2017-06-01

This paper presents the design of smart home systems prototype. It applies. MyRIO 1900 embedded device as the main controller of the smart home systems. The systems include wireless monitoring systems and email based notifications as well as data logging. The prototype systems use simulated sensor such as temperature sensor, push button as proximity sensor, and keypad while its simulated actuators are buzzer as alarm system, LED as light and LCD. Based on the test and analysis, the smart home systems prototype as well as the wireless monitoring systems have real time responses when input signals are available. Tbe performance of MyRIO controller is excellent and it results in a stable system.

Hybrid surrogate-model-based multi-fidelity efficient global optimization applied to helicopter blade design

Science.gov (United States)

Ariyarit, Atthaphon; Sugiura, Masahiko; Tanabe, Yasutada; Kanazaki, Masahiro

2018-06-01

A multi-fidelity optimization technique by an efficient global optimization process using a hybrid surrogate model is investigated for solving real-world design problems. The model constructs the local deviation using the kriging method and the global model using a radial basis function. The expected improvement is computed to decide additional samples that can improve the model. The approach was first investigated by solving mathematical test problems. The results were compared with optimization results from an ordinary kriging method and a co-kriging method, and the proposed method produced the best solution. The proposed method was also applied to aerodynamic design optimization of helicopter blades to obtain the maximum blade efficiency. The optimal shape obtained by the proposed method achieved performance almost equivalent to that obtained using the high-fidelity, evaluation-based single-fidelity optimization. Comparing all three methods, the proposed method required the lowest total number of high-fidelity evaluation runs to obtain a converged solution.

Stiffness Characteristics of Composite Rotor Blades With Elastic Couplings

Science.gov (United States)

Piatak, David J.; Nixon, Mark W.; Kosmatka, John B.

1997-01-01

Recent studies on rotor aeroelastic response and stability have shown the beneficial effects of incorporating elastic couplings in composite rotor blades. However, none of these studies have clearly identified elastic coupling limits and the effects of elastic couplings on classical beam stiffnesses of representative rotor blades. Knowledge of these limits and effects would greatly enhance future aeroelastic studies involving composite rotor blades. The present study addresses these voids and provides a preliminary design database for investigators who may wish to study the effects of elastic couplings on representative blade designs. The results of the present study should provide a basis for estimating the potential benefits associated with incorporating elastic couplings without the need for first designing a blade cross section and then performing a cross-section analysis to obtain the required beam section properties as is customary in the usual one-dimensional beam-type approach.

Reduction of wind powered generator cost by use of a one bladed rotor

Energy Technology Data Exchange (ETDEWEB)

Pruyn, R R; Wiesner, W; Ljungstroem, O [ed.

1976-01-01

Cost analysis supported by preliminary design studies of one and two bladed wind powered generator units shows that a 30% reduction in acquisition cost can be achieved with a one bladed design. Designs studied were sized for an output power of 1000 kilowatts. The one bladed design has the potential for reducing acquisition cost to $680 per available kilowatt if the unit is located in a region with mean surface winds of 15 mph. Vibratory loads of the one bladed design are significant and will require considerable design attention. The one per rev Coriolis torque caused by blade flapping is the most significant problem. The major source of blade flapping will be the velocity gradient of the ground boundary layer. A torsional vibration isolating coupling may be required in the generator drive to reduce the loads due to this vibratory torque. An inclined flapping hinge also is desirable to cause pitch-flap coupling that will suppress blade flap motions.

Design and analysis of a 1-ton prototype of the Jinping Neutrino Experiment

International Nuclear Information System (INIS)

Wang, Zongyi; Wang, Yuanqing; Wang, Zhe; Chen, Shaomin; Du, Xinxi; Zhang, Tianxiong; Guo, Ziyi; Yuan, Huanxin

2017-01-01

The Jinping Neutrino Experiment will perform an in-depth research on solar neutrinos and geo-neutrinos. Two structural options (i.e., cylindrical and spherical schemes) are proposed for the Jinping detector based on other successful underground neutrino detectors. Several key factors in the design are also discussed in detail. A 1-ton prototype of the Jinping experiment is proposed based on physics requirements. Subsequently, the structural design, installation procedure, and mechanical analysis of the neutrino detector prototype are discussed. The results show that the maximum Mises stresses on the acrylic vessel, stainless steel truss, and the tank are all lower than the design values of the strengths. The stability requirement of the stainless steel truss in the detector prototype is satisfied. Consequently, the structural scheme for the 1-ton prototype is safe and reliable.

Design and analysis of a 1-ton prototype of the Jinping Neutrino Experiment

Energy Technology Data Exchange (ETDEWEB)

Wang, Zongyi, E-mail: wangzongyi1990@outlook.com [School of Civil Engineering, Wuhan University, Wuhan 430072 (China); Wang, Yuanqing [Key Laboratory of Civil Engineering Safety and Durability of Education Ministry, Tsinghua University, Beijing 100084 (China); Wang, Zhe; Chen, Shaomin [Department of Engineering Physics, Tsinghua University, Beijing 100084 (China); Du, Xinxi [School of Civil Engineering, Wuhan University, Wuhan 430072 (China); Zhang, Tianxiong [School of Civil Engineering, Tianjin University, Tianjin 300072 (China); Guo, Ziyi [Department of Engineering Physics, Tsinghua University, Beijing 100084 (China); Yuan, Huanxin [School of Civil Engineering, Wuhan University, Wuhan 430072 (China)

2017-05-21

The Jinping Neutrino Experiment will perform an in-depth research on solar neutrinos and geo-neutrinos. Two structural options (i.e., cylindrical and spherical schemes) are proposed for the Jinping detector based on other successful underground neutrino detectors. Several key factors in the design are also discussed in detail. A 1-ton prototype of the Jinping experiment is proposed based on physics requirements. Subsequently, the structural design, installation procedure, and mechanical analysis of the neutrino detector prototype are discussed. The results show that the maximum Mises stresses on the acrylic vessel, stainless steel truss, and the tank are all lower than the design values of the strengths. The stability requirement of the stainless steel truss in the detector prototype is satisfied. Consequently, the structural scheme for the 1-ton prototype is safe and reliable.

Developments in blade shape design for a Darrieus vertical axis wind turbine

Science.gov (United States)

Ashwill, T. D.; Leonard, T. M.

1986-09-01

A new computer program package has been developed that determines the troposkein shape for a Darrieus Vertical Axis Wind Turbine Blade with any geometrical configuration or rotation rate. This package allows users to interact and develop a buildable blade whose shape closely approximates the troposkein. Use of this package can significantly reduce flatwise mean bending stresses in the blade and increase fatigue life.

Architectural prototyping

DEFF Research Database (Denmark)

Bardram, Jakob Eyvind; Christensen, Henrik Bærbak; Hansen, Klaus Marius

2004-01-01

A major part of software architecture design is learning how specific architectural designs balance the concerns of stakeholders. We explore the notion of "architectural prototypes", correspondingly architectural prototyping, as a means of using executable prototypes to investigate stakeholders...

STYLE, Steam Cycle Heat Balance for Turbine Blade Design in Marine Operation

International Nuclear Information System (INIS)

Love, J.B.; Dines, W.R.

1970-01-01

1 - Nature of physical problem solved: The programme carries out iterative steam cycle heat balance calculations for a wide variety of steam cycles including single reheat, live steam reheat and multistage moisture separation. Facilities are also available for including the steam-consuming auxiliaries associated with a marine installation. Though no attempt is made to carry out a detailed turbine blading design the programme is capable of automatically varying the blading efficiency from stage to stage according to local steam volume flow rate, dryness fraction and shaft speed. 2 - Method of solution: 3 - Restrictions on the complexity of the problem: Steam pressures to lie within range 0.2 to 5,000 lb/square inch abs steam temperatures to lie within range 50 to 1600 degrees F. Not more than 40 points per turbine expansion line; Not more than 10 expansion lines; Not more than 15 feed heaters. UNIVAC 1108 version received from FIAT Energia Nucleare, Torino, Italy

Design and Development of a Counter Swarm Prototype Air Vehicle

Science.gov (United States)

2017-12-01

18 Figure 3. Generic Product Design Process. Source: [33]. ............................ 19 Figure 4. Design of a System Requires Balancing...proceed either to further refinement as required (especially in the case of review of conceptual designs ) or alteration for manufacture vice prototype in... design process presented in Figure 3. Figure 3. Generic Product Design Process. Source: [33]. The generic design process does not include

Structural dynamics of shroudless, hollow fan blades with composite in-lays

Science.gov (United States)

Aiello, R. A.; Hirschbein, M. S.; Chamis, C. C.

1982-01-01

Structural and dynamic analyses are presented for a shroudless, hollow titanium fan blade proposed for future use in aircraft turbine engines. The blade was modeled and analyzed using the composite blade structural analysis computer program (COBSTRAN); an integrated program consisting of mesh generators, composite mechanics codes, NASTRAN, and pre- and post-processors. Vibration and impact analyses are presented. The vibration analysis was conducted with COBSTRAN. Results show the effect of the centrifugal force field on frequencies, twist, and blade camber. Bird impact analysis was performed with the multi-mode blade impact computer program. This program uses the geometric model and modal analysis from the COBSTRAN vibration analysis to determine the gross impact response of the fan blades to bird strikes. The structural performance of this blade is also compared to a blade of similar design but with composite in-lays on the outer surface. Results show that the composite in-lays can be selected (designed) to substantially modify the mechanical performance of the shroudless, hollow fan blade.

Design and Prototyping of Stationary Catadioptric Concentrating Photovoltaic Modules

Energy Technology Data Exchange (ETDEWEB)

McMahon, William E [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Lloyd, John [Glint Photonics; Kozodoy, Peter [Glint Photonics; Gladden, Christopher [Glint Photonics; Pavilonis, Michael [Glint Photonics; Casper, Chadwick [Glint Photonics; Schneider, Kevin [Glint Photonics

2017-11-06

The optical design of a catadioptric concentrator is presented which provides a flat focal plane and efficient power collection from normal to 60 degree incidence, along with an initial prototype demonstration.

Composite rotor blades for large wind energy installations

Science.gov (United States)

Kussmann, A.; Molly, J.; Muser, D.

1980-01-01

The design of large wind power systems in Germany is reviewed with attention given to elaboration of the total wind energy system, aerodynamic design of the rotor blade, and wind loading effects. Particular consideration is given to the development of composite glass fiber/plastic or carbon fiber/plastic rotor blades for such installations.

Composite rotor blades for large wind energy installations

Energy Technology Data Exchange (ETDEWEB)

Kussmann, A; Molly, J P; Muser, D

1979-06-01

The design of large wind power systems in Germany is reviewed with attention given to elaboration of the total wind energy system, aerodynamic design of the rotor blade, and wind loading effects. Particular consideration is given to the development of composite glass fiber/plastic or carbon fiber/plastic rotor blades for such installations.

Channel flow analysis. [velocity distribution throughout blade flow field

Science.gov (United States)

Katsanis, T.

1973-01-01

The design of a proper blade profile requires calculation of the blade row flow field in order to determine the velocities on the blade surfaces. An analysis theory is presented for several methods used for this calculation and associated computer programs that were developed are discussed.

Acoustic Measurements of an Uninstalled Spacecraft Cabin Ventilation Fan Prototype

Science.gov (United States)

Koch, L. Danielle; Brown, Clifford A.; Shook, Tony D.; Winkel, James; Kolacz, John S.; Podboy, Devin M.; Loew, Raymond A.; Mirecki, Julius H.

2012-01-01

Sound pressure measurements were recorded for a prototype of a spacecraft cabin ventilation fan in a test in the NASA Glenn Acoustical Testing Laboratory. The axial fan is approximately 0.089 m (3.50 in.) in diameter and 0.223 m (9.00 in.) long and has nine rotor blades and eleven stator vanes. At design point of 12,000 rpm, the fan was predicted to produce a flow rate of 0.709 cu m/s (150 cfm) and a total pressure rise of 925 Pa (3.72 in. of water) at 12,000 rpm. While the fan was designed to be part of a ducted atmospheric revitalization system, no attempt was made to throttle the flow or simulate the installed configuration during this test. The fan was operated at six speeds from 6,000 to 13,500 rpm. A 13-microphone traversing array was used to collect sound pressure measurements along two horizontal planes parallel to the flow direction, two vertical planes upstream of the fan inlet and two vertical planes downstream of the fan exhaust. Measurements indicate that sound at blade passing frequency harmonics contribute significantly to the overall audible noise produced by the fan at free delivery conditions.

Failure analysis of turbine blades

International Nuclear Information System (INIS)

Iorio, A.F.; Crespi, J.C.

1989-01-01

Two 20 MW gas turbines suffered damage in blades belonging to the 2nd. stage of the turbine after 24,000 hours of duty. From research it arises that the fuel used is not quite adequate to guarantee the blade's operating life due to the excess of SO 3 , C and Na existing in combustion gases which cause pitting to the former. Later, the corrosion phenomenon is presented under tension produced by working stress enhanced by pitting where Pb is its main agent. A change of fuel is recommended thus considering the blades will reach the operational life they were designed for. (Author) [es

Active Blade Vibration Control Being Developed and Tested

Science.gov (United States)

Johnson, Dexter

2003-01-01

Gas turbine engines are currently being designed to have increased performance, lower weight and manufacturing costs, and higher reliability. Consequently, turbomachinery components, such as turbine and compressor blades, have designs that are susceptible to new vibration problems and eventual in-service failure due to high-cycle fatigue. To address this problem, researchers at the NASA Glenn Research Center are developing and testing innovative active blade vibration control concepts. Preliminary results of using an active blade vibration control system, involving a rotor supported by an active magnetic bearing in Glenn's Dynamic Spin Rig, indicate promising results (see the photograph). Active blade vibration control was achieved using feedback of blade strain gauge signals within the magnetic bearing control loop. The vibration amplitude was reduced substantially (see the graphs). Also, vibration amplitude amplification was demonstrated; this could be used to enhance structural mode identification, if desired. These results were for a nonrotating two-bladed disk. Tests for rotating blades are planned. Current and future active blade vibration control research is planned to use a fully magnetically suspended rotor and smart materials. For the fully magnetically suspended rotor work, three magnetic bearings (two radial and one axial) will be used as actuators instead of one magnetic bearing. This will allow additional degrees of freedom to be used for control. For the smart materials work, control effectors located on and off the blade will be considered. Piezoelectric materials will be considered for on-the-blade actuation, and actuator placement on a stator vane, or other nearby structure, will be investigated for off-the-blade actuation. Initial work will focus on determining the feasibility of these methods by performing basic analysis and simple experiments involving feedback control.

Software Prototyping

Science.gov (United States)

Del Fiol, Guilherme; Hanseler, Haley; Crouch, Barbara Insley; Cummins, Mollie R.

2016-01-01

Summary Background Health information exchange (HIE) between Poison Control Centers (PCCs) and Emergency Departments (EDs) could improve care of poisoned patients. However, PCC information systems are not designed to facilitate HIE with EDs; therefore, we are developing specialized software to support HIE within the normal workflow of the PCC using user-centered design and rapid prototyping. Objective To describe the design of an HIE dashboard and the refinement of user requirements through rapid prototyping. Methods Using previously elicited user requirements, we designed low-fidelity sketches of designs on paper with iterative refinement. Next, we designed an interactive high-fidelity prototype and conducted scenario-based usability tests with end users. Users were asked to think aloud while accomplishing tasks related to a case vignette. After testing, the users provided feedback and evaluated the prototype using the System Usability Scale (SUS). Results Survey results from three users provided useful feedback that was then incorporated into the design. After achieving a stable design, we used the prototype itself as the specification for development of the actual software. Benefits of prototyping included having 1) subject-matter experts heavily involved with the design; 2) flexibility to make rapid changes, 3) the ability to minimize software development efforts early in the design stage; 4) rapid finalization of requirements; 5) early visualization of designs; 6) and a powerful vehicle for communication of the design to the programmers. Challenges included 1) time and effort to develop the prototypes and case scenarios; 2) no simulation of system performance; 3) not having all proposed functionality available in the final product; and 4) missing needed data elements in the PCC information system. PMID:27081404

Engineering Design of ITER Prototype Fast Plant System Controller

Science.gov (United States)

Goncalves, B.; Sousa, J.; Carvalho, B.; Rodrigues, A. P.; Correia, M.; Batista, A.; Vega, J.; Ruiz, M.; Lopez, J. M.; Rojo, R. Castro; Wallander, A.; Utzel, N.; Neto, A.; Alves, D.; Valcarcel, D.

2011-08-01

The ITER control, data access and communication (CODAC) design team identified the need for two types of plant systems. A slow control plant system is based on industrial automation technology with maximum sampling rates below 100 Hz, and a fast control plant system is based on embedded technology with higher sampling rates and more stringent real-time requirements than that required for slow controllers. The latter is applicable to diagnostics and plant systems in closed-control loops whose cycle times are below 1 ms. Fast controllers will be dedicated industrial controllers with the ability to supervise other fast and/or slow controllers, interface to actuators and sensors and, if necessary, high performance networks. Two prototypes of a fast plant system controller specialized for data acquisition and constrained by ITER technological choices are being built using two different form factors. This prototyping activity contributes to the Plant Control Design Handbook effort of standardization, specifically regarding fast controller characteristics. Envisaging a general purpose fast controller design, diagnostic use cases with specific requirements were analyzed and will be presented along with the interface with CODAC and sensors. The requirements and constraints that real-time plasma control imposes on the design were also taken into consideration. Functional specifications and technology neutral architecture, together with its implications on the engineering design, were considered. The detailed engineering design compliant with ITER standards was performed and will be discussed in detail. Emphasis will be given to the integration of the controller in the standard CODAC environment. Requirements for the EPICS IOC providing the interface to the outside world, the prototype decisions on form factor, real-time operating system, and high-performance networks will also be discussed, as well as the requirements for data streaming to CODAC for visualization and

Integrated approach for stress based lifing of aero gas turbine blades

Science.gov (United States)

Abu, Abdullahi Obonyegba

In order to analyse the turbine blade life, the damage due to the combined thermal and mechanical loads should be adequately accounted for. This is more challenging when detailed component geometry is limited. Therefore, a compromise between the level of geometric detail and the complexity of the lifing method to be implemented would be necessary. This research focuses on how the life assessment of aero engine turbine blades can be done, considering the balance between available design inputs and adequate level of fidelity. Accordingly, the thesis contributes to developing a generic turbine blade lifing method that is based on the engine thermodynamic cycle; as well as integrating critical design/technological factors and operational parameters that influence the aero engine blade life. To this end, thermo-mechanical fatigue was identified as the critical damage phenomenon driving the life of the turbine blade.. The developed approach integrates software tools and numerical models created using the minimum design information typically available at the early design stages. Using finite element analysis of an idealised blade geometry, the approach captures relevant impacts of thermal gradients and thermal stresses that contribute to the thermo-mechanical fatigue damage on the gas turbine blade. The blade life is evaluated using the Neu/Sehitoglu thermo-mechanical fatigue model that considers damage accumulation due to fatigue, oxidation, and creep. The leading edge is examined as a critical part of the blade to estimate the damage severity for different design factors and operational parameters. The outputs of the research can be used to better understand how the environment and the operating conditions of the aircraft affect the blade life consumption and therefore what is the impact on the maintenance cost and the availability of the propulsion system. This research also finds that the environmental (oxidation) effect drives the blade life and the blade coolant

Design and Prototyping of a High Granularity Scintillator Calorimeter

International Nuclear Information System (INIS)

Zutshi, Vishnu

2016-01-01

A novel approach for constructing fine-granularity scintillator calorimeters, based on the concept of an Integrated Readout Layer (IRL) was developed. The IRL consists of a printed circuit board inside the detector which supports the directly-coupled scintillator tiles, connects to the surface-mount SiPMs and carries the necessary front-end electronics and signal/bias traces. Prototype IRLs using this concept were designed, prototyped and successfully exposed to test beams. Concepts and implementations of an IRL carried out with funds associated with this contract promise to result in the next generation of scintillator calorimeters.

Design and Prototyping of a High Granularity Scintillator Calorimeter

Energy Technology Data Exchange (ETDEWEB)

Zutshi, Vishnu [Northern Illinois Univ., DeKalb, IL (United States). Dept. of Physics

2016-03-27

A novel approach for constructing fine-granularity scintillator calorimeters, based on the concept of an Integrated Readout Layer (IRL) was developed. The IRL consists of a printed circuit board inside the detector which supports the directly-coupled scintillator tiles, connects to the surface-mount SiPMs and carries the necessary front-end electronics and signal/bias traces. Prototype IRLs using this concept were designed, prototyped and successfully exposed to test beams. Concepts and implementations of an IRL carried out with funds associated with this contract promise to result in the next generation of scintillator calorimeters.

Some practical issues in the computational design of airfoils for the helicopter main rotor blades

Directory of Open Access Journals (Sweden)

Kostić Ivan

2004-01-01

Full Text Available Very important requirement for the helicopter rotor airfoils is zero, or nearly zero moment coefficient about the aerodynamic center. Unlike the old technologies used for metal blades, modern production involving application of plastic composites has imposed the necessity of adding a flat tab extension to the blade trailing edge, thus changing the original airfoil shape. Using computer program TRANPRO, the author has developed and verified an algorithm for numerical analysis in this design stage, applied it on asymmetrical reflex camber airfoils, determined the influence of angular tab positioning on the moment coefficient value and redesigned some existing airfoils to include properly positioned tabs that satisfy very low moment coefficient requirement. .

Effect of number of blades on aerodynamic forces on a straight-bladed Vertical Axis Wind Turbine

International Nuclear Information System (INIS)

Li, Qing'an; Maeda, Takao; Kamada, Yasunari; Murata, Junsuke; Furukawa, Kazuma; Yamamoto, Masayuki

2015-01-01

Small wind turbine performance and safety standard for straight-bladed Vertical Axis Wind Turbine (VAWT) have not been developed in the world because of the lack of fundament experimental data. This paper focuses on the evaluation of aerodynamic forces depending on several numbers of blades in wind tunnel experiment. In the present study, the test airfoil of blade is symmetry airfoil of NACA 0021 and the number of blades is from two to five. Pressure acting on the surface of rotor blade is measured during rotation by multiport pressure devices and transmitted to a stationary system through wireless LAN. And then, the aerodynamic forces (tangential force, normal force et al.) are discussed as a function of azimuth angle, achieving a quantitative analysis of the effect of numbers of blades. Finally, the loads are compared with the experimental data of six-component balance. As a result, it is clarified that the power coefficient decreases with the increase of numbers of blades. Furthermore, the power which is absorbed from wind by wind turbine mainly depends on upstream region of azimuth angle of θ = 0°∼180°. In this way, these results are very important for developing the simple design equations and applications for straight-bladed VAWT. - Highlights: • Aerodynamic forces are measured by not only torque meter but also six-component balance. • The pressure distribution on the surface of rotor blade is directly measured by multiport pressure devices. • The power coefficient decreases with the increase of numbers of blades. • The fluctuation amplitudes from six-component balance show larger value than the results of pressure distribution.

Benchmarking (Code2Code) of the 1Hs 3-Bladed Onshore VAWT

DEFF Research Database (Denmark)

Galinos, Christos; Schmidt Paulsen, Uwe

This study is part of the Inflow project. In this report the Nenuphar’s onshore 3-bladed Vertical Axis Wind Turbine (VAWT) prototype (1HS) is modelled in HAWC2 aeroelastic code. In the first part the model properties are summarized. Then the analysis is focused on the rotor performance and various...

Composite hub/metal blade compressor rotor

Science.gov (United States)

Yao, S.

1978-01-01

A low cost compressor rotor was designed and fabricated for a small jet engine. The rotor hub and blade keepers were compression molded with graphite epoxy. Each pair of metallic blades was held in the hub by a keeper. All keepers were locked in the hub with circumferential windings. Feasibility of fabrication was demonstrated in this program.

Numerical analysis of turbine blade tip treatments

Science.gov (United States)

Gopalaswamy, Nath S.; Whitaker, Kevin W.

1992-01-01

Three-dimensional solutions of the Navier-Stokes equations for a turbine blade with a turning angle of 180 degrees have been computed, including blade tip treatments involving cavities. The geometry approximates a preliminary design for the GGOT (Generic Gas Oxidizer Turbine). The data presented here will be compared with experimental data to be obtained from a linear cascade using original GGOT blades. Results have been computed for a blade with 1 percent clearance, based on chord, and three different cavity sizes. All tests were conducted at a Reynolds number of 4 x 10 exp 7. The grid contains 39,440 points with 10 spanwise planes in the tip clearance region of 5.008E-04 m. Streamline plots and velocity vectors together with velocity divergence plots reveal the general flow behavior in the clearance region. Blade tip temperature calculations suggest placement of a cavity close to the upstream side of the blade tip for reduction of overall blade tip temperature. The solutions do not account for the relative motion between the endwall and the turbine blade. The solutions obtained are generally consistent with previous work done in this area,

Design and analysis of variable-twist tiltrotor blades using shape memory alloy hybrid composites

International Nuclear Information System (INIS)

Park, Jae-Sang; Kim, Seong-Hwan; Jung, Sung Nam; Lee, Myeong-Kyu

2011-01-01

The tiltrotor blade, or proprotor, acts as a rotor in the helicopter mode and as a propeller in the airplane mode. For a better performance, the proprotor should have different built-in twist distributions along the blade span, suitable for each operational mode. This paper proposes a new variable-twist proprotor concept that can adjust the built-in twist distribution for given flight modes. For a variable-twist control, the present proprotor adopts shape memory alloy hybrid composites (SMAHC) containing shape memory alloy (SMA) wires embedded in the composite matrix. The proprotor of the Korea Aerospace Research Institute (KARI) Smart Unmanned Aerial Vehicle (SUAV), which is based on the tiltrotor concept, is used as a baseline proprotor model. The cross-sectional properties of the variable-twist proprotor are designed to maintain the cross-sectional properties of the original proprotor as closely as possible. However, the torsion stiffness is significantly reduced to accommodate the variable-twist control. A nonlinear flexible multibody dynamic analysis is employed to investigate the dynamic characteristics of the proprotor such as natural frequency and damping in the whirl flutter mode, the blade structural loads in a transition flight and the rotor performance in hover. The numerical results show that the present proprotor is designed to have a strong similarity to the baseline proprotor in dynamic and load characteristics. It is demonstrated that the present proprotor concept could be used to improve the hover performance adaptively when the variable-twist control using the SMAHC is applied appropriately

Design and analysis of variable-twist tiltrotor blades using shape memory alloy hybrid composites

Science.gov (United States)

Park, Jae-Sang; Kim, Seong-Hwan; Jung, Sung Nam; Lee, Myeong-Kyu

2011-01-01

The tiltrotor blade, or proprotor, acts as a rotor in the helicopter mode and as a propeller in the airplane mode. For a better performance, the proprotor should have different built-in twist distributions along the blade span, suitable for each operational mode. This paper proposes a new variable-twist proprotor concept that can adjust the built-in twist distribution for given flight modes. For a variable-twist control, the present proprotor adopts shape memory alloy hybrid composites (SMAHC) containing shape memory alloy (SMA) wires embedded in the composite matrix. The proprotor of the Korea Aerospace Research Institute (KARI) Smart Unmanned Aerial Vehicle (SUAV), which is based on the tiltrotor concept, is used as a baseline proprotor model. The cross-sectional properties of the variable-twist proprotor are designed to maintain the cross-sectional properties of the original proprotor as closely as possible. However, the torsion stiffness is significantly reduced to accommodate the variable-twist control. A nonlinear flexible multibody dynamic analysis is employed to investigate the dynamic characteristics of the proprotor such as natural frequency and damping in the whirl flutter mode, the blade structural loads in a transition flight and the rotor performance in hover. The numerical results show that the present proprotor is designed to have a strong similarity to the baseline proprotor in dynamic and load characteristics. It is demonstrated that the present proprotor concept could be used to improve the hover performance adaptively when the variable-twist control using the SMAHC is applied appropriately.

Numerical simulation on a straight-bladed vertical axis wind turbine with auxiliary blade

Science.gov (United States)

Li, Y.; Zheng, Y. F.; Feng, F.; He, Q. B.; Wang, N. X.

2016-08-01

To improve the starting performance of the straight-bladed vertical axis wind turbine (SB-VAWT) at low wind speed, and the output characteristics at high wind speed, a flexible, scalable auxiliary vane mechanism was designed and installed into the rotor of SB-VAWT in this study. This new vertical axis wind turbine is a kind of lift-to-drag combination wind turbine. The flexible blade expanded, and the driving force of the wind turbines comes mainly from drag at low rotational speed. On the other hand, the flexible blade is retracted at higher speed, and the driving force is primarily from a lift. To research the effects of the flexible, scalable auxiliary module on the performance of SB-VAWT and to find its best parameters, the computational fluid dynamics (CFD) numerical calculation was carried out. The calculation result shows that the flexible, scalable blades can automatic expand and retract with the rotational speed. The moment coefficient at low tip speed ratio increased substantially. Meanwhile, the moment coefficient has also been improved at high tip speed ratios in certain ranges.

Design of Lightweight e Attendance Prototype Using Raspberry Pi

International Nuclear Information System (INIS)

Mohd Dzul Aiman Aslan; Mohamad Safuan Sulaiman; Saaidi Ismail; Mohd Fauzi Haris; Nurbahyah Hamdan; Abdul Muin Abd Rahman

2014-01-01

E-Attendance is a system that has been extensively used to record attendance in most of the official ceremony of Nuclear Malaysia. Currently, a computer is used as the client to record the input from the proximity card. However, further study on Raspberry Pi, the single board computer that use system on a chip (SoC) in the current market, discover that it is capable of delivering a simple light task of the e-attendance. With a compact memory and in linux environment, a prototype for lightweight e-attendance is being developed. This prototype of Raspberry Pi is believe to have potential in computer based system of Nuclear Technology such as access control, monitoring system and even robotic assistance. This paper will discuss the design of the prototype that resemble e-attendance to improve the robustness of the system. (author)

Subsonic Swept Fan Blade

Science.gov (United States)

Gallagher, Edward J. (Inventor); Rogers, Thomas H. (Inventor)

2017-01-01

A gas turbine engine includes a spool, a turbine coupled to drive the spool, a propulsor coupled to be driven at a at a design speed by the turbine through the spool, and a gear assembly coupled between the propulsor and the spool. Rotation of the turbine drives the propulsor at a different speed than the spool. The propulsor includes a hub and a row of propulsor blades that extend from the hub. Each of the propulsor blades includes an airfoil body. The leading edge of the airfoil body has a swept profile such that, at the design speed, a component of a relative velocity vector of a working gas that is normal to the leading edge is subsonic along the entire radial span.

Dynamic response characteristics of dual flow-path integrally bladed rotors

Science.gov (United States)

Beck, Joseph A.; Brown, Jeffrey M.; Scott-Emuakpor, Onome E.; Cross, Charles J.; Slater, Joseph C.

2015-02-01

New turbine engine designs requiring secondary flow compression often look to dual flow-path integrally bladed rotors (DFIBRs) since these stages have the ability to perform work on the secondary, or bypassed, flow-field. While analogous to traditional integrally bladed rotor stages, DFIBR designs have many differences that result in unique dynamic response characteristics that must be understood to avoid fatigue. This work investigates these characteristics using reduced-order models (ROMs) that incorporate mistuning through perturbations to blade frequencies. This work provides an alternative to computationally intensive geometric-mistuning approaches for DFIBRs by utilizing tuned blade mode reductions and substructure coupling in cyclic coordinates. Free and forced response results are compared to full finite element model (FEM) solutions to determine if any errors are related to the reduced-order model formulation reduction methods. It is shown that DFIBRs have many more frequency veering regions than their single flow-path integrally blade rotor (IBR) counterparts. Modal families are shown to transition between system, inner-blade, and outer-blade motion. Furthermore, findings illustrate that while mode localization of traditional IBRs is limited to a single or small subset of blades, DFIBRs can have modal energy localized to either an inner- or outer-blade set resulting in many blades responding above tuned levels. Lastly, ROM forced response predictions compare well to full FEM predictions for the two test cases shown.

The influence of prototype testing in three-dimensional aortic models on fenestrated endograft design.

Science.gov (United States)

Taher, Fadi; Falkensammer, Juergen; McCarte, Jamie; Strassegger, Johann; Uhlmann, Miriam; Schuch, Philipp; Assadian, Afshin

2017-06-01

The fenestrated Anaconda endograft (Vascutek/Terumo, Inchinnan, UK) is intended for the treatment of abdominal aortic aneurysms with an insufficient infrarenal landing zone. The endografts are custom-made with use of high-resolution, 1-mm-slice computed tomography angiography images. For every case, a nonsterile prototype and a three-dimensional (3D) model of the patient's aorta are constructed to allow the engineers as well as the physician to test-implant the device and to review the fit of the graft. The aim of this investigation was to assess the impact of 3D model construction and prototype testing on the design of the final sterile endograft. A prospectively held database on fenestrated endovascular aortic repair patients treated at a single institution was completed with data from the Vascutek engineers' prototype test results as well as the product request forms. Changes to endograft design based on prototype testing were assessed and are reported for all procedures. Between April 1, 2013, and August 18, 2015, 60 fenestrated Anaconda devices were implanted. Through prototype testing, engineers were able to identify and report potential risks to technical success related to use of the custom device for the respective patient. Theoretical concerns about endograft fit in the rigid model were expressed in 51 cases (85.0%), and the engineers suggested potential changes to the design of 21 grafts (35.0%). Thirteen cases (21.7%) were eventually modified after the surgeon's testing of the prototype. A second prototype was ordered in three cases (5.0%) because of extensive changes to endograft design, such as inclusion of an additional fenestration. Technical success rates were comparable for grafts that showed a perfect fit from the beginning and cases in which prototype testing resulted in a modification of graft design. Planning and construction of fenestrated endografts for complex aortic anatomies where exact fit and positioning of the graft are paramount to

Smart actuation mechanisms for helicopter blades: design case for a mach-scaled model blade

NARCIS (Netherlands)

Paternoster, Alexandre

2013-01-01

This work is part of the European project “Clean Sky”, which aims at improving the efficiency and the global transport quality of aircraft. The research, in this project, is currently focussing on active flap systems for helicopters to adapt the blade aerodynamic properties to local aerodynamic

Design Study: ELENA Bending Magnet Prototype

CERN Document Server

Schoerling, D

2013-01-01

The ELENA bending magnet prototype shall prove that the proposed design meets the requirements set by the ELENA beam dynamics. The following points will be discussed in detail: (i) production process of a magnetic yoke diluted with stainless steel plates, (ii) the stability and repeatability of the field homogeneity of such a yoke over the full working range, (iii) choice of soft magnetic steel, (iv) hysteresis effects, (v) mechanical deformations, (vi) thermal insulation to intercept heat load from baking for activation of NEG coating in the vacuum chamber, (vii) end shim design. In order to verify these points the following measurements will be performed: (i) Hall probe scanning, (ii) integrated field homogeneity measurement (DC), (iii) integrated field homogeneity measurement (AC).

An ergonomic approach for designing indian traditional vegetable cutter.

Science.gov (United States)

Dhara, Prakash C; De, Sujaya; Sengupta, Piyali; Maity, Payel; Pal, Amitava

2015-01-01

In India varieties of hand tools have been used to cut the vegetables. Traditional vegetable cutter is a commonly used hand tool which has been used for years in the kitchen. The tool may have some design related problems. The present study was undertaken to reduce those problems. The study objective was to evaluate a new design of traditional vegetable cutters for use in the Indian kitchen. One hundred and fifty Indian women who regularly used a vegetable cutter for cooking purposes participated in this study. The design of the vegetable cutter was modified based on the postural preference of the users and other anthropometric factors including the blade angle, length, breadth and width of the sitting area. The prevalence of musculoskeletal disorders was assessed by means of a questionnaire for subjects' feedback. New concepts of the design were proposed and a few prototypes were made and were tested by paired comparison using the EMG system. A large number of subjects (61%) used the vegetable cutter while sitting on the floor with folded knees and the prevalence of MSD in most of the body parts was comparatively lower in this posture than that in squatting posture. In the new design, a broad platform was suggested to provide a more comfortable sitting when a subject sits on it with folded knees. For the vegetable cutter, the blade angle was made at 120° with a broad folded wooden base as the final prototype of the cutter. The length, breadth, and thickness of the base were selected based on the results of the anthropometric measurements among the prototypes of the cutters. The selected vegetable cutter showed the least myoelectric activity among the prototypes during cutting vegetables. The modified vegetable cutter appeared to be ergonomically effective, less prone to muscular stress, and compatible for preferred posture of the users.

CAD system of design and engineering provision of die forming of compressor blades for aircraft engines

Science.gov (United States)

Khaimovich, I. N.

2017-10-01

The articles provides the calculation algorithms for blank design and die forming fitting to produce the compressor blades for aircraft engines. The design system proposed in the article allows generating drafts of trimming and reducing dies automatically, leading to significant reduction of work preparation time. The detailed analysis of the blade structural elements features was carried out, the taken limitations and technological solutions allowed forming generalized algorithms of forming parting stamp face over the entire circuit of the engraving for different configurations of die forgings. The author worked out the algorithms and programs to calculate three dimensional point locations describing the configuration of die cavity. As a result the author obtained the generic mathematical model of final die block in the form of three-dimensional array of base points. This model is the base for creation of engineering documentation of technological equipment and means of its control.

Prototype spent-fuel canister design, analysis, and test

International Nuclear Information System (INIS)

Leisher, W.B.; Eakes, R.G.; Duffey, T.A.

1982-03-01

Sandia National Laboratories was asked by the US Energy Research and Development Administration (now US Department of Energy) to design the spent fuel shipping cask system for the Clinch River Breeder Reactor Plant (CRBRP). As a part of this task, a canister which holds liquid sodium and the spent fuel assembly was designed, analyzed, and tested. The canister body survived the regulatory Type-B 9.1-m (30-ft) drop test with no apparent leakage. However, the commercially available metal seal used in this design leaked after the tests. This report describes the design approach, analysis, and prototype canister testing. Recommended work for completing the design, when funding is available, is included

VR-Smart Home, prototyping of a user centered design system

NARCIS (Netherlands)

Heidari Jozam, M.; Allameh, E.; Vries, de B.; Timmermans, H.J.P.; Masoud, M.; Andreev, S.; Balandin, S.; Yevgeni, Koucheryavy

2012-01-01

In this paper, we propose a prototype of a user centered design system for Smart Homes which lets users: (1) configure different interactive tasks, and (2) express activity specifications and preferences during the design process. The main objective of this paper is how to create and to implement VR

Detailed design, fabrication and testing of an engineering prototype compensated pulsed alternator. Final report

International Nuclear Information System (INIS)

Bird, W.L. Jr.; Woodson, H.H.

1980-03-01

The design, fabrication, and test results of a prototype compensated pulsed alternator are discussed. The prototype compulsator is a vertical shaft single phase alternator with a rotating armature and salient pole stator. The machine is designed for low rep rate pulsed duty and is sized to drive a modified 10 cm Beta amplifier. The load consists of sixteen 15 mm x 20 mm x 112 cm long xenon flashlamps connected in parallel. The prototype compulsator generates an open circuit voltage of 6 kV, 180 Hz, at a maximum design speed of 5400 rpm. At maximum speed, the inertial energy stored in the compulsator rotor is 3.4 megajoules

Rotor blade online monitoring and fault diagnosis technology research

DEFF Research Database (Denmark)

Tesauro, Angelo; Pavese, Christian; Branner, Kim

Rotor blade online monitoring and fault diagnosis technology is an important way to find blade failure mechanisms and thereby improve the blade design. Condition monitoring of rotor blades is necessary in order to ensure the safe operation of the wind turbine, make the maintenance more economical...... of the rotor, icing and lightning. Research is done throughout the world in order to develop and improve such measurement systems. Commercial hardware and software available for the described purpose is presented in the report....

Flow performance of highly loaded axial fan with bowed rotor blades

Science.gov (United States)

Chen, L.; Liu, X. J.; Yang, A. L.; Dai, R.

2013-12-01

In this paper, a partial bowed rotor blade was proposed for a newly designed high loaded axial fan. The blade was positively bowed 30 degrees from hub to 30 percent spanwise position. Flows of radial blade and bowed blade fans were numerically compared for various operation conditions. Results show that the fan's performance is improved. At the designed condition with flow coefficient of 0.52, the efficiency of the bowed blade fan is increased 1.44% and the static pressure rise is increased 11%. Comparing the flow structures, it can be found that the separated flow in the bowed fan is reduced and confined within 20 percent span, which is less than the 35 percent in the radial fan. It means that the bowed blade generates negative blade force and counteracts partial centrifugal force. It is alleviates the radial movements of boundary layers in fan's hub region. Flow losses due to 3D mixing are reduced in the rotor. Inlet flow to downstream stator is also improved.

Prototypes in engineering design: Definitions and strategies

DEFF Research Database (Denmark)

Jensen, Lasse Skovgaard; Özkil, Ali Gürcan; Mortensen, Niels Henrik

2016-01-01

By reviewing literature, we investigate types, purposes and definitions of prototypes. There is no overarching definition of a prototype, but we identify five categories of prototypes in litterature. We further synthesize and reference previous work to create an overview of aspects in prototyping...

Gas Turbine Blade Damper Optimization Methodology

Directory of Open Access Journals (Sweden)

R. K. Giridhar

2012-01-01

Full Text Available The friction damping concept is widely used to reduce resonance stresses in gas turbines. A friction damper has been designed for high pressure turbine stage of a turbojet engine. The objective of this work is to find out effectiveness of the damper while minimizing resonant stresses for sixth and ninth engine order excitation of first flexure mode. This paper presents a methodology that combines three essential phases of friction damping optimization in turbo-machinery. The first phase is to develop an analytical model of blade damper system. The second phase is experimentation and model tuning necessary for response studies while the third phase is evaluating damper performance. The reduced model of blade is developed corresponding to the mode under investigation incorporating the friction damper then the simulations were carried out to arrive at an optimum design point of the damper. Bench tests were carried out in two phases. Phase-1 deals with characterization of the blade dynamically and the phase-2 deals with finding optimal normal load at which the blade resonating response is minimal for a given excitation. The test results are discussed, and are corroborated with simulated results, are in good agreement.

Investigation of Blade-row Flow Distributions in Axial-flow-compressor Stage Consisting of Guide Vanes and Rotor-blade Row

Science.gov (United States)

Mahoney, John J; Dugan, Paul D; Budinger, Raymond E; Goelzer, H Fred

1950-01-01

A 30-inch tip-diameter axial-flow compressor stage was investigated with and without rotor to determine individual blade-row performance, interblade-row effects, and outer-wall boundary-layer conditions. Velocity gradients at guide-vane outlet without rotor approximated design assumptions, when the measured variation of leaving angle was considered. With rotor in operation, Mach number and rotor-blade effects changed flow distribution leaving guide vanes and invalidated design assumption of radial equilibrium. Rotor-blade performance correlated interpolated two-dimensional results within 2 degrees, although tip stall was indicated in experimental and not two-dimensional results. Boundary-displacement thickness was less than 1.0 and 1.5 percent of passage height after guide vanes and after rotor, respectively, but increased rapidly after rotor when tip stall occurred.

Eddy current inspection of stationary blade rings

International Nuclear Information System (INIS)

Krzywosz, K.J.; Hastings, S.N.

1994-01-01

Stationary turbine blade rings in a US power plant have experienced chloride-induced cracking. Failure analysis determined two types of cracking mechanisms: corrosion fatigue cracking confined to the leading edge of the outer shroud; and stress corrosion cracking present all over the blade surface. Fluorescent dye penetrant is typically used to detect and size cracks. However, it requires cleaning the blade rings by sandblasting to obtain reliable inspection results. Sand blasting in turn requires sealing the lower half of the turbine housing to prevent sand from contaminating the rest of the power plant components. Furthermore, both the penetrant examination and the removal of the sand are time consuming and costly. An alternative NDE technique is desirable which requires no pre-cleaning of the blade and a quick go/no-go inspection with the capability of estimating the crack length. This paper presents an innovative eddy current technique which meets the desired objectives by incorporating the use of specially designed contoured scanners equipped with an array of pancake coils. A set of eddy current pancake coils housed in three different scanners is used to manually scan and inspect the convex side of the stationary blade rings. The pancake coils are operated in a transmit/receive mode using two separate eddy current instruments. This paper presents the inspection concept, including scanner and probe designs, and test results from the various stages of multiple blade rings

Vibration analysis of gas turbine blade using FEM

International Nuclear Information System (INIS)

Iqbal, M.J.; Chohan, G.Y.; Khusnood, S.; Khan, M.A.

2003-01-01

In a typical turbo-machine, there is a stator row of blades, which guide the gases onto a rotor row of blades, to extract the mechanical power from the machine. A typical rotor blade was sees upstream disturbance from the stator row and as it rotates, receive a corresponding number of increasing and decreasing lift and moment forces alternating periodically, depending on the number of stator blades/nozzles/guide vanes. Thus all the blades in a turbo-machine receiver their major periodic excitation at a frequency equal to nozzle passing frequency. Since these forces are periodic, one has to consider several number of these harmonics in determining whether resonance takes place, when one of these harmonics coincides with any of the natural frequencies of the blades. Turbine blades have a variety of natural modes of vibration, predominantly as blade alone but also in combination with flexing of the disc rim. These mode occur at characteristic frequencies, which are determined by the distribution of mass and stiffness (in bending or torsion), resulting from the variable thickness over the blade area. Since the advent of steam turbines and their application in various sectors of industry, it is a common experience that a blade failure is a major cause of breakdown in these machines. Blade failures due to fatigue are predominantly vibration related. The dynamic loads on the blading can arise from many sources, the predominant being the source of the operation principles on which the machine is designed. This work deals with vibration analysis of a gas turbine blade using a finite element package ANSYS. Determined the natural frequencies and mode shapes for a turbine blade and a rectangular blade. Results have been validated experimentally using a rectangular blade. ANSYS results have also been compared against published results. (author)

Computational analysis of supercritical carbon dioxide flow around a turbine and compressor BLADE

International Nuclear Information System (INIS)

Kim, Tae W.; Kim, Nam H.; Suh, Kune Y.; Kim, Seung O.

2007-01-01

The turbine and compressor isentropic efficiencies are one of the major parameters affecting the overall Brayton cycle efficiency. Thus, the optimal turbine and compressor design should contribute to the economics of future nuclear fission and fusion energy systems. A computation analysis was performed utilizing CFX for the supercritical carbon dioxide (SCO 2 ) flow around a turbine and compressor blade to check on the potential efficiency of the turbine and compressor which determine such basic design values as the blade (or impeller) and nozzle (or diffuser) types, blade height, and minimum and maximum radii of the hub and tip. Basic design values of the turbine and compressor blades based on the Argonne National Laboratory (ANL) design code was generated by ANSYS BladeGen TM . The boundary conditions were based on the KALIMER-600 secondary loop. Optimal SCO 2 turbine and compressor blades were developed for high efficiency of 90% by the computational analysis. (author)

Design, Fabrication, and Performance Test of a 100-W Helical-Blade Vertical-Axis Wind Turbine at Low Tip-Speed Ratio

Directory of Open Access Journals (Sweden)

Dowon Han

2018-06-01

Full Text Available A 100-W helical-blade vertical-axis wind turbine was designed, manufactured, and tested in a wind tunnel. A relatively low tip-speed ratio of 1.1 was targeted for usage in an urban environment at a rated wind speed of 9 m/s and a rotational speed of 170 rpm. The basic dimensions were determined through a momentum-based design method according to the IEC 61400-2 protocol. The power output was estimated by a mathematical model that takes into account the aerodynamic performance of the NACA0018 blade shape. The lift and drag of the blade with respect to the angle of attack during rotation were calculated using 2D computational fluid dynamics (CFD simulation to take into account stall region. The average power output calculated by the model was 108.34 W, which satisfies the target output of 100 W. The manufactured wind turbine was tested in a large closed-circuit wind tunnel, and the power outputs were measured for given wind speeds. At the design condition, the measured power output was 114.7 W, which is 5.9% higher than that of the mathematical model. This result validates the proposed design method and power estimation by the mathematical model.

Active Robust Control of Elastic Blade Element Containing Magnetorheological Fluid

Science.gov (United States)

Sivrioglu, Selim; Cakmak Bolat, Fevzi

2018-03-01

This research study proposes a new active control structure to suppress vibrations of a small-scale wind turbine blade filled with magnetorheological (MR) fluid and actuated by an electromagnet. The aluminum blade structure is manufactured using the airfoil with SH3055 code number which is designed for use on small wind turbines. An interaction model between MR fluid and the electromagnetic actuator is derived. A norm based multi-objective H2/H∞ controller is designed using the model of the elastic blade element. The H2/H∞ controller is experimentally realized under the impact and steady state aerodynamic load conditions. The results of experiments show that the MR fluid is effective for suppressing vibrations of the blade structure.

Mechanical design and fabrication of a prototype undulator for Indus-2

International Nuclear Information System (INIS)

Veerabhadhraiah, T.; Sinha, Gautam; Prabhu, S.S.

2011-01-01

An Apple II type undulator is proposed for 2.5 GeV SRS. For initial studies of magnetic parameters and manufacturing feasibilities, a 6 periods prototype undulator of period length 72 mm and pole gap 20 mm is under development. Mechanical structure with stringent tolerances is required to achieve the required field quality. Stress analysis has been done to study the deflection under the magnetic forces. The prototype structure along with the magnet block holders has been made and mechanical dimensions and geometric tolerances have been measured. In this paper we present the preliminary mechanical design and assembly of static parts of prototype undulator structure. (author)

Fundamental investigation on the impact strength of hollow fan blades

Energy Technology Data Exchange (ETDEWEB)

Ikeda, T; Miyachi, T; Sofue, Y

1985-01-01

Models of hollow fan blades were made and tested to prove that their strength is sufficient for use in real engines. The hollow blades were fabricated by diffusion bonding of two titanium alloy (6Al-4V-Ti) plates, one of which had three spanwise stiffners and the other being flat plate. The model as a nontwisted tapered blade. Impact tests were carried out on the hollow fan blade models in which the ingestion of a 1.5 pounds bird was simulated. Solid blades with the same external form were also tested by similar methods for comparison. The results of these tests show that properly designed hollow blades have sufficient stiffness and strength for use as fan blades in the turbo-fan engine.

Prototyping Practice

DEFF Research Database (Denmark)

Ramsgaard Thomsen, Mette; Tamke, Martin

2015-01-01

This paper examines the role of the prototyping in digital architecture. During the past decade, a new research field has emerged exploring the digital technology’s impact on the way we think, design and build our environment. In this practice the prototype, the pavilion, installation or demonstr......This paper examines the role of the prototyping in digital architecture. During the past decade, a new research field has emerged exploring the digital technology’s impact on the way we think, design and build our environment. In this practice the prototype, the pavilion, installation...

Structure design and experimental appraisal of the drag force type vertical axis wind turbine

International Nuclear Information System (INIS)

Kim, Dong Keon; Keum, Jong Yoon; Yoon, Soon Hyun

2006-01-01

Experiments were conducted to estimate the performance of drag force type vertical axis wind turbine with an opening-shutting rotor. It was operated by the difference in drag force generated on both sides of the blades. The rotational speed was measured by a tachometer in a wind tunnel and the tunnel wind speed was measured by using a pitot-static tube and a micro manometer. The performance test for a prototype was accomplished by calculating power, power coefficient, torque coefficient from the measurement of torque and rpm by a dynamometer controller. Various design parameters, such as the number of blades(B), blade aspect ratio(W/R), angle of blades(α) and drag coefficient acting on a blade, were considered for optimal conditions. At the experiment of miniature model, maximum efficiency was found at N=15, α=60 .deg. and W/R=0.32. The measured test variables were power, torque, rotational speed, and wind speeds. The data presented are in the form of power and torque coefficients as a function of tip-speed ratio V/U. Maximum power was found in case of Ω=0.33, when the power and torque coefficient were 0.14 and 0.37 respectively. Comparing model test with prototype test, similarity law by advance ratio for vertical axis wind turbine was confirmed

Fan Efficiency Improvement via Changing Guide Blade Shape Under Various Operating Conditions

Directory of Open Access Journals (Sweden)

G. I. Zamolodchikov

2017-01-01

Full Text Available The aim of this study is to examine the influence of sweep and tangential blade lean the guide vanes (GV on the pressure losses in the blade row, and development of an approach to creating the GV with a rationally-shaped blades to ensure increased efficiency in the partial operating conditions.A numerical simulation method was used for research. As an object to be studied, was used an axial fan comprising an impeller and a GV, which were profiled to have constant circulation of velocity in radius. Verification of numerical simulation was based on the experimental data of fan. It comprised a GV with a straight blade and a circular-arc blade, with an impeller remained stationary in both cases. Among the turbulence models under consideration, preference is given to k-ω, as under operating conditions close to design ones, its result falls within the confidence span of the experimental characteristics, and at much higher and lower discharge coefficients a discrepancy is 4% at most.  In addition to the characteristics, the fields of pressure losses in GV have been analyzed. Numerical modeling allowed us to have a well-reproduced structure of losses in the stationary blade row.Analysis of pressure loss fields has shown that in the original GV near the hub, on the blade back, under design conditions a flow breakdown takes off. In view of the research, was designed a new GV with a modified blade geometry. The GV blade axis near the hub was bent in the circumferential direction by 0.1 length of the blade. In the near-hub cross-sections the blade chord was increased by 10%.The results of numerical simulation have shown that, with the flow less than the designed one, a change of just the GV blade tip sections leads to reduced break-down zone near the hub by about 40% under both operating conditions without raising profile losses and to improved fan efficiency, which reduces fan drive power consumption under typical operating conditions in the propulsion

Comparison of classical methods for blade design and the influence of tip correction on rotor performance

DEFF Research Database (Denmark)

Sørensen, Jens Nørkær; Okulov, Valery; Mikkelsen, Robert Flemming

2016-01-01

The classical blade-element/momentum (BE/M) method, which is used together with different types of corrections (e.g. the Prandtl or Glauert tip correction), is today the most basic tool in the design of wind turbine rotors. However, there are other classical techniques based on a combination...

Verification of a novel innovative blade root design for wind turbines using a hybrid numerical method

DEFF Research Database (Denmark)

Zhu, Wei Jun; Shen, Wen Zhong; Sørensen, Jens Nørkær

2017-01-01

captured at the outer part of the blades, where the relative wind speed is high. To assess the impact of this novel design idea, a hybrid numerical technique, based on solving the Reynolds-averaged Navier-Stokes equations, is utilized to determine the aerodynamic performance. The in-house developed Ellip...

Preliminary design package for prototype solar heating system

Energy Technology Data Exchange (ETDEWEB)

1978-12-01

A summary is given of the preliminary analysis and design activity on solar heating systems. The analysis was made without site specific ata other than weather; therefore, the results indicate performance expected under these special conditions. Major items in this report include systeem candidates, design approaches, trade studies and other special data required to evaluate the preliminary analysis and design. The program calls for the development and delivery of eight prototype solar heating and coolin systems for installation and operational test. Two-heating and six heating and cooling units will be delivered for Single Family Residences (SFR), Multi-Family Residences (MFR) and commercial applications.

Prototyping qualitative controllers for fuzzy-logic controller design

International Nuclear Information System (INIS)

Bakhtiari, S.; Jabedar-Maralani, P.

1999-05-01

Qualitative controls can be designed for linear and nonlinear models with the same computational complexity. At the same time they show the general form of the proper control. These properties can help ease the design process for quantitative controls. In this paper qualitative controls are used as prototypes for the design of linear or nonlinear, and in particular Sugeno-type fuzzy, controls. The LMS identification method is used to approximate the qualitative control with the nearest fuzzy control. The method is applied to the problem of position control in a permanent magnet synchronous motor; moreover, the performance and the robustness of the two controllers are compared

Flow performance of highly loaded axial fan with bowed rotor blades

International Nuclear Information System (INIS)

Chen, L; Liu, X J; Yang, A L; Dai, R

2013-01-01

In this paper, a partial bowed rotor blade was proposed for a newly designed high loaded axial fan. The blade was positively bowed 30 degrees from hub to 30 percent spanwise position. Flows of radial blade and bowed blade fans were numerically compared for various operation conditions. Results show that the fan's performance is improved. At the designed condition with flow coefficient of 0.52, the efficiency of the bowed blade fan is increased 1.44% and the static pressure rise is increased 11%. Comparing the flow structures, it can be found that the separated flow in the bowed fan is reduced and confined within 20 percent span, which is less than the 35 percent in the radial fan. It means that the bowed blade generates negative blade force and counteracts partial centrifugal force. It is alleviates the radial movements of boundary layers in fan's hub region. Flow losses due to 3D mixing are reduced in the rotor. Inlet flow to downstream stator is also improved

Analysis and improvement of gas turbine blade temperature measurement error

International Nuclear Information System (INIS)

Gao, Shan; Wang, Lixin; Feng, Chi; Daniel, Ketui

2015-01-01

Gas turbine blade components are easily damaged; they also operate in harsh high-temperature, high-pressure environments over extended durations. Therefore, ensuring that the blade temperature remains within the design limits is very important. In this study, measurement errors in turbine blade temperatures were analyzed, taking into account detector lens contamination, the reflection of environmental energy from the target surface, the effects of the combustion gas, and the emissivity of the blade surface. In this paper, each of the above sources of measurement error is discussed, and an iterative computing method for calculating blade temperature is proposed. (paper)

Analysis and improvement of gas turbine blade temperature measurement error

Science.gov (United States)

Gao, Shan; Wang, Lixin; Feng, Chi; Daniel, Ketui

2015-10-01

Gas turbine blade components are easily damaged; they also operate in harsh high-temperature, high-pressure environments over extended durations. Therefore, ensuring that the blade temperature remains within the design limits is very important. In this study, measurement errors in turbine blade temperatures were analyzed, taking into account detector lens contamination, the reflection of environmental energy from the target surface, the effects of the combustion gas, and the emissivity of the blade surface. In this paper, each of the above sources of measurement error is discussed, and an iterative computing method for calculating blade temperature is proposed.

Optimization of rotor blades for combined structural, dynamic, and aerodynamic properties

Science.gov (United States)

He, Cheng-Jian; Peters, David A.

1990-01-01

Optimal helicopter blade design with computer-based mathematical programming has received more and more attention in recent years. Most of the research has focused on optimum dynamic characteristics of rotor blades to reduce vehicle vibration. There is also work on optimization of aerodynamic performance and on composite structural design. This research has greatly increased our understanding of helicopter optimum design in each of these aspects. Helicopter design is an inherently multidisciplinary process involving strong interactions among various disciplines which can appropriately include aerodynamics; dynamics, both flight dynamics and structural dynamics; aeroelasticity: vibrations and stability; and even acoustics. Therefore, the helicopter design process must satisfy manifold requirements related to the aforementioned diverse disciplines. In our present work, we attempt to combine several of these important effects in a unified manner. First, we design a blade with optimum aerodynamic performance by proper layout of blade planform and spanwise twist. Second, the blade is designed to have natural frequencies that are placed away from integer multiples of the rotor speed for a good dynamic characteristics. Third, the structure is made as light as possible with sufficient rotational inertia to allow for autorotational landing, with safe stress margins and flight fatigue life at each cross-section, and with aeroelastical stability and low vibrations. Finally, a unified optimization refines the solution.

Design and experimental tests of a rotary active magnetic regenerator prototype

DEFF Research Database (Denmark)

Eriksen, Dan; Engelbrecht, Kurt; Bahl, Christian

2015-01-01

A rotary active magnetic regenerator (AMR) prototype with efficiency and compact design as focus points has been designed and built. The main objective is to demonstrate improved efficiency for rotary devices by reducing heat leaks from the environment and parasitic mechanical work losses while...

Optimization model for rotor blades of horizontal axis wind turbines

Institute of Scientific and Technical Information of China (English)

LIU Xiong; CHEN Yan; YE Zhiquan

2007-01-01

This paper presents an optimization model for rotor blades of horizontal axis wind turbines. The model refers to the wind speed distribution function on the specific wind site, with an objective to satisfy the maximum annual energy output. To speed up the search process and guarantee a global optimal result, the extended compact genetic algorithm (ECGA) is used to carry out the search process.Compared with the simple genetic algorithm, ECGA runs much faster and can get more accurate results with a much smaller population size and fewer function evaluations. Using the developed optimization program, blades of a 1.3 MW stall-regulated wind turbine are designed. Compared with the existing blades, the designed blades have obviously better aerodynamic performance.

New Tools Being Developed for Engine- Airframe Blade-Out Structural Simulations

Science.gov (United States)

Lawrence, Charles

2003-01-01

One of the primary concerns of aircraft structure designers is the accurate simulation of the blade-out event. This is required for the aircraft to pass Federal Aviation Administration (FAA) certification and to ensure that the aircraft is safe for operation. Typically, the most severe blade-out occurs when a first-stage fan blade in a high-bypass gas turbine engine is released. Structural loading results from both the impact of the blade onto the containment ring and the subsequent instantaneous unbalance of the rotating components. Reliable simulations of blade-out are required to ensure structural integrity during flight as well as to guarantee successful blade-out certification testing. The loads generated by these analyses are critical to the design teams for several components of the airplane structures including the engine, nacelle, strut, and wing, as well as the aircraft fuselage. Currently, a collection of simulation tools is used for aircraft structural design. Detailed high-fidelity simulation tools are used to capture the structural loads resulting from blade loss, and then these loads are used as input into an overall system model that includes complete structural models of both the engines and the airframe. The detailed simulation (shown in the figure) includes the time-dependent trajectory of the lost blade and its interactions with the containment structure, and the system simulation includes the lost blade loadings and the interactions between the rotating turbomachinery and the remaining aircraft structural components. General-purpose finite element structural analysis codes are typically used, and special provisions are made to include transient effects from the blade loss and rotational effects resulting from the engine s turbomachinery. To develop and validate these new tools with test data, the NASA Glenn Research Center has teamed with GE Aircraft Engines, Pratt & Whitney, Boeing Commercial Aircraft, Rolls-Royce, and MSC.Software.

Design of a prototype gap shaping spiral dipole for a variable energy protontherapy FFAG

International Nuclear Information System (INIS)

Planche, T.; Fourrier, J.; Lancelot, J.L.; Meot, F.; Neuveglise, D.; Pasternak, J.

2009-01-01

The design, fabrication and measurement of a prototype magnet is part of the RACCAM ANR medical FFAG project. This magnet prototyping work, started in early 2006, is being performed in collaboration between the IN2P3/LPSC laboratory team and the magnet engineering firm SIGMAPHI. Magnetic computations and parameters of the magnet prototype will be presented in this paper.

The ZEUS vertex detector: Design and prototype

International Nuclear Information System (INIS)

Alvisi, C.; Anzivino, G.; Arzarello, F.; Barbagli, G.; Bari, G.; Basile, M.; Bellagamba, L.; Boscherini, D.; Bruni, G.; Bruni, P.; Camerini, U.; Cara Romeo, G.; Castellini, G.; Chiarini, M.; Cifarelli, L.; Cindolo, F.; Ciralli, F.; Contin, A.; Costa, M.; D'Auria, S.; Del Papa, C.; De Pasquale, S.; Fiori, F.; Forte, A.; Frasconi, F.; Giusti, P.; Iacobucci, G.; Laurenti, G.; Lisowski, B.; Maccarrone, G.; Margotti, A.; Massam, T.; Nania, R.; O'Shea, V.; Palmonari, F.; Pelfer, P.; Pilastrini, R.; Qian, S.; Sartorelli, G.; Schioppa, M.; Susinno, G.; Timellini, R.; Zichichi, A.; Bologna Univ.; Cosenza Univ.; Florence Univ.; Istituto Nazionale di Fisica Nucleare, Bologna; Istituto Nazionale di Fisica Nucleare, Florence; Istituto Nazionale di Fisica Nucleare, Frascati; Consiglio Nazionale delle Ricerche, Florence

1991-01-01

A gas vertex detector, operated with dimethylether (DME) at atmospheric pressure, is presently being built for the ZEUS experiment at HERA. Its main design features, together with the performances of a prototype measured at various operating voltages, particle rates and geometrical conditions on a CERN Proton Synchrotron test beam, are presented. A spatial resolution down to 35 μm and an average wire efficiency of 96% have been achieved, for a 3 mm gas gap relative to each sense wire. (orig.)

Study on Determination Method of Fatigue Testing Load for Wind Turbine Blade

Science.gov (United States)

Liao, Gaohua; Wu, Jianzhong

2017-07-01

In this paper, the load calculation method of the fatigue test was studied for the wind turbine blade under uniaxial loading. The characteristics of wind load and blade equivalent load were analyzed. The fatigue property and damage theory of blade material were studied. The fatigue load for 2MW blade was calculated by Bladed, and the stress calculated by ANSYS. Goodman modified exponential function S-N curve and linear cumulative damage rule were used to calculate the fatigue load of wind turbine blades. It lays the foundation for the design and experiment of wind turbine blade fatigue loading system.

Prototypical spent fuel rod consolidation equipment preliminary design report: Volume 1, Report

International Nuclear Information System (INIS)

1986-01-01

This design report describes the NUS Preliminary Design of the Prototype Spent Nuclear Fuel Rod Consolidation Equipment for the Department of Energy. The sections of the report elaborate on each facet of the preliminary design. A concept summary is provided to assist the reader in rapidly understanding the complete design. The NUS Prototype Spent Fuel Rod Consolidation System is an automatically controlled system to consolidate a minimum of 750 MT (heavy metal)/year of US commercial nuclear reactor fuel, at 75% availability. The system is designed with replaceable components utilizing the latest state-of-the-art technology. This approach gives the system the flexibility to be developed without costly development programs, yet accept new technology as it evolves over the next ten years. Capability is also provided in the system design to accommodate a wide variety of fuel conditions and to recover from any situation which may arise

Multi-spectral temperature measurement method for gas turbine blade

Science.gov (United States)

Gao, Shan; Feng, Chi; Wang, Lixin; Li, Dong

2016-02-01

One of the basic methods to improve both the thermal efficiency and power output of a gas turbine is to increase the firing temperature. However, gas turbine blades are easily damaged in harsh high-temperature and high-pressure environments. Therefore, ensuring that the blade temperature remains within the design limits is very important. There are unsolved problems in blade temperature measurement, relating to the emissivity of the blade surface, influences of the combustion gases, and reflections of radiant energy from the surroundings. In this study, the emissivity of blade surfaces has been measured, with errors reduced by a fitting method, influences of the combustion gases have been calculated for different operational conditions, and a reflection model has been built. An iterative computing method is proposed for calculating blade temperatures, and the experimental results show that this method has high precision.

Design, Prototyping and Control of a Flexible Cystoscope for Biomedical Applications

Science.gov (United States)

Sozer, Canberk; Ghorbani, Morteza; Alcan, Gokhan; Uvet, Huseyin; Unel, Mustafa; Kosar, Ali

2017-07-01

Kidney stone and prostate hyperplasia are very common urogenital diseases all over the world. To treat these diseases, one of the ESWL (Extracorporeal Shock Wave Lithotripsy), PCNL (Percutaneous Nephrolithotomy), cystoscopes or open surgery techniques can be used. Cystoscopes named devices are used for in-vivo intervention. A flexible or rigid cystoscope device is inserted into human body and operates on interested area. In this study, a flexible cystoscope prototype has been developed. The prototype is able to bend up to ±40°in X and Y axes, has a hydrodynamic cavitation probe for rounding sharp edges of kidney stone or resection of the filled prostate with hydrodynamic cavitation method and contains a waterproof medical camera to give visual feedback to the operator. The operator steers the flexible end-effector via joystick toward target region. This paper presents design, manufacturing, control and experimental setup of the tendon driven flexible cystoscope prototype. The prototype is 10 mm in outer diameter, 70 mm in flexible part only and 120 mm in total length with flexible part and rigid tube. The experimental results show that the prototype bending mechanism, control system, manufactured prototype parts and experimental setup function properly. A small piece of real kidney stone was broken in targeted area.

Novel controller design demonstration for vibration alleviation of helicopter rotor blades

Science.gov (United States)

Ulker, Fatma Demet; Nitzsche, Fred

2012-04-01

This paper presents an advanced controller design methodology for vibration alleviation of helicopter rotor sys- tems. Particularly, vibration alleviation in a forward ight regime where the rotor blades experience periodically varying aerodynamic loading was investigated. Controller synthesis was carried out under the time-periodic H2 and H∞ framework and the synthesis problem was solved based on both periodic Riccati and Linear Matrix Inequality (LMI) formulations. The closed-loop stability was analyzed using Floquet-Lyapunov theory, and the controller's performance was validated by closed-loop high-delity aeroelastic simulations. To validate the con- troller's performance an actively controlled trailing edge ap strategy was implemented. Computational cost was compared for both formulations.

Design and prototyping of real-time systems using CSP and CML

DEFF Research Database (Denmark)

Rischel, Hans; Sun, Hong Yan

1997-01-01

A procedure for systematic design of event based systems is introduced by means of the Production Cell case study. The design is documented by CSP style processes, which allow both verification using formal techniques and also validation of a rapid prototype in the functional language CML...

Imagining the prototype

OpenAIRE

Brouwer, C. E.; Bhomer, ten, M.; Melkas, H.; Buur, J.

2013-01-01

This article reports on the analysis of a design session, employing conversation analysis. In the design session three experts and a designer discuss a prototype of a shirt, which has been developed with the input from these experts. The analysis focuses on the type of involvement of the participants with the prototype and how they explicate the points they make in the discussion with or without making use of the prototype. Three techniques for explicating design issues that exploit the proto...

Wind turbine blades for harnessing energy from Malaysian low speed wind - manufacturing technique

International Nuclear Information System (INIS)

Abas Abd Wahab; Azmin Shakrine

2000-01-01

Blades for wind turbine to harness energy in the Malaysia low speed winds have been designed. During wind tunnel testing, wind turbine model using this type of blades has cut in speed of 1.5 m/s and turned at 450 rpm at 4 m/s wind. The blades, due to their critical dimensions of 1.2 m length, 5 cm thickness, tapered and 15 degree twist, were difficult to produce especially in large number. Several production methods have been studied but for economical mass production, fibreglass blades using CNC cutting mould were chosen. The blade and mould designs and the manufacturing processes are briefly outlined in this paper. (Author)

Individual blade pitch for yaw control

International Nuclear Information System (INIS)

Navalkar, S T; Van Wingerden, J W; Van Kuik, G A M

2014-01-01

Individual pitch control (IPC) for reducing blade loads has been investigated and proven successful in recent literature. For IPC, the multi-blade co-ordinate (MBC) transformation is used to process the blade load signals from the rotating to a stationary frame of reference. In the stationary frame of reference, the yaw error of a turbine can be appended to generate IPC actions that are able to achieve turbine yaw control for a turbine in free yaw. In this paper, IPC for yaw control is tested on a high-fidelity numerical model of a commercially produced wind turbine in free yaw. The tests show that yaw control using IPC has the distinct advantage that the yaw system loads and support structure loading are substantially reduced. However, IPC for yaw control also shows a reduction in IPC blade load reduction potential and causes a slight increase in pitch activity. Thus, the key contribution of this paper is the concept demonstration of IPC for yaw control. Further, using IPC for yaw as a tuning parameter, it is shown how the best trade-off between blade loading, pitch activity and support structure loading can be achieved for wind turbine design

Comparative Studies of Core Thermal Hydraulic Design Methods for the Prototype Sodium Cooled Fast Reactor

International Nuclear Information System (INIS)

Choi, Sun Rock; Lim, Jae Yong; Kim, Sang Ji

2013-01-01

In this work, various core thermal-hydraulic design methods, which have arisen during the development of a prototype SFR, are compared to establish a proper design procedure. Comparative studies have been performed to determine the appropriate design method for the prototype SFR. The results show that the minimization method show a lower cladding midwall temperature than the fixed outlet temperature methods and superior thermal safety margin with the same coolant flow. The Korea Atomic energy Research Institute (KAERI) has performed a conceptual SFR design with the final goal of constructing a prototype plant by 2028. The main objective of the SFR prototype plant is to verify the TRU metal fuel performance, reactor operation, and transmutation ability of high-level wastes. The core thermal-hydraulic design is used to ensure the safe fuel performance during the whole plant operation. Compared to the critical heat flux in typical light water reactors, nuclear fuel damages in SFR subassemblies are arisen from a creep induced failure. The creep limit is evaluated based on both the maximum cladding temperature and the uncertainties of the design parameters. Therefore, the core thermalhydraulic design method, which eventually determines the cladding temperature, is highly important to assure a safe and reliable operation of the reactor systems

Experimental verification of computational model for wind turbine blade geometry design

Directory of Open Access Journals (Sweden)

Štorch Vít

2015-01-01

Full Text Available A 3D potential flow solver with unsteady force free wake model intended for optimization of blade shape for wind power generation is applied on a test case scenario formed by a wind turbine with vertical axis of rotation. The calculation is sensitive to correct modelling of wake and its interaction with blades. The validity of the flow solver is verified by comparing experimentally obtained performance data of model rotor with numerical results.

Study of blade aspect ratio on a compressor front stage aerodynamic and mechanical design report

Science.gov (United States)

Burger, G. D.; Lee, D.; Snow, D. W.

1979-01-01

A single stage compressor was designed with the intent of demonstrating that, for a tip speed and hub-tip ratio typical of an advanced core compressor front stage, the use of low aspect ratio can permit high levels of blade loading to be achieved at an acceptable level of efficiency. The design pressure ratio is 1.8 at an adiabatic efficiency of 88.5 percent. Both rotor and stator have multiple-circular-arc airfoil sections. Variable IGV and stator vanes permit low speed matching adjustments. The design incorporates an inlet duct representative of an engine transition duct between fan and high pressure compressor.

Analysis of Different Blade Architectures on small VAWT Performance

Science.gov (United States)

Battisti, L.; Brighenti, A.; Benini, E.; Raciti Castelli, M.

2016-09-01

The present paper aims at describing and comparing different small Vertical Axis Wind Turbine (VAWT) architectures, in terms of performance and loads. These characteristics can be highlighted by resorting to the Blade Element-Momentum (BE-M) model, commonly adopted for rotor pre-design and controller assessment. After validating the model with experimental data, the paper focuses on the analysis of VAWT loads depending on some relevant rotor features: blade number (2 and 3), airfoil camber line (comparing symmetrical and asymmetrical profiles) and blade inclination (straight versus helical blade). The effect of such characteristics on both power and thrusts (in the streamwise direction and in the crosswise one) as a function of both the blades azimuthal position and their Tip Speed Ratio (TSR) are presented and widely discussed.

NIF/LMJ prototype amplifier mechanical design

International Nuclear Information System (INIS)

Horvath, J.

1996-10-01

Amplifier prototypes for the National Ignition Facility and the Laser Megajoule will be tested at Lawrence Livermore National Laboratory. The prototype amplifier, which is an ensemble of modules from LLNL and Centre d'Etudes de Limeil-Valenton, is cassette-based with bottom access for maintenance. A sealed maintenance transfer vehicle which moves optical cassettes between the amplifier and the assembly cleanroom, and a vacuum gripper which holds laser slabs during cassette assembly will also be tested. The prototype amplifier will be used to verify amplifier optical performance, thermal recovery time, and cleanliness of mechanical operations

Physics design and scaling of recirculating induction accelerators: from benchtop prototypes to drivers

International Nuclear Information System (INIS)

Barnard, J.J.; Cable, M.D.; Callahan, D.A.

1996-01-01

Recirculating induction accelerators (recirculators) have been investigated as possible drivers for inertial fusion energy production because of their potential cost advantage over linear induction accelerators. Point designs were obtained and many of the critical physics and technology issues that would need to be addressed were detailed. A collaboration involving Lawrence Livermore National Laboratory and Lawrence Berkeley National Laboratory researchers is now developing a small prototype recirculator in order to demonstrate an understanding of nearly all of the critical beam dynamics issues that have been raised. We review the design equations for recirculators and demonstrate how, by keeping crucial dimensionless quantities constant, a small prototype recirculator was designed which will simulate the essential beam physics of a driver. We further show how important physical quantities such as the sensitivity to errors of optical elements (in both field strength and placement), insertion/extraction, vacuum requirements, and emittance growth, scale from small-prototype to driver-size accelerator

Design Method of ADAS for Urban Electric Vehicle Based on Virtual Prototyping

Directory of Open Access Journals (Sweden)

Katarzyna Jezierska-Krupa

2018-01-01

Full Text Available Since 2012, the Smart Power Team has been actively participating in the Shell Eco-marathon, which is a worldwide competition. From the very beginning, the team has been working to increase driver’s safety on the road by developing Advanced Driver Assistance Systems. This paper presents unique method for designing ADAS systems in order to minimize the costs of the design phase and system implementation and, at the same time, to maximize the positive effect the system has on driver and vehicle safety. The described method is based on using virtual prototyping tool to simulate the system performance in real-life situations. This approach enabled an iterative design process, which resulted in reduction of errors with almost no prototyping and testing costs.

Multi-Objective Aerodynamic and Structural Optimization of Horizontal-Axis Wind Turbine Blades

Directory of Open Access Journals (Sweden)

Jie Zhu

2017-01-01

Full Text Available A procedure based on MATLAB combined with ANSYS is presented and utilized for the multi-objective aerodynamic and structural optimization of horizontal-axis wind turbine (HAWT blades. In order to minimize the cost of energy (COE and improve the overall performance of the blades, materials of carbon fiber reinforced plastic (CFRP combined with glass fiber reinforced plastic (GFRP are applied. The maximum annual energy production (AEP, the minimum blade mass and the minimum blade cost are taken as three objectives. Main aerodynamic and structural characteristics of the blades are employed as design variables. Various design requirements including strain, deflection, vibration and buckling limits are taken into account as constraints. To evaluate the aerodynamic performances and the structural behaviors, the blade element momentum (BEM theory and the finite element method (FEM are applied in the procedure. Moreover, the non-dominated sorting genetic algorithm (NSGA II, which constitutes the core of the procedure, is adapted for the multi-objective optimization of the blades. To prove the efficiency and reliability of the procedure, a commercial 1.5 MW HAWT blade is used as a case study, and a set of trade-off solutions is obtained. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

Future Materials for Wind Turbine Blades - A Critical Review

DEFF Research Database (Denmark)

Raghavalu Thirumalai, Durai Prabhakaran

2012-01-01

Wind turbine industry is continuously evaluating material systems to replace the current thermoset composite technologies. Since turbine blades are the key component in the wind turbines and the size of the blade is increasing in today’s wind design, the material selection has become crucial...

Impeller Design of a Centrifugal Fan with Blade Optimization

Directory of Open Access Journals (Sweden)

Yu-Tai Lee

2011-01-01

Full Text Available A method is presented for redesigning a centrifugal impeller and its inlet duct. The double-discharge volute casing is a structural constraint and is maintained for its shape. The redesign effort was geared towards meeting the design volute exit pressure while reducing the power required to operate the fan. Given the high performance of the baseline impeller, the redesign adopted a high-fidelity CFD-based computational approach capable of accounting for all aerodynamic losses. The present effort utilized a numerical optimization with experiential steering techniques to redesign the fan blades, inlet duct, and shroud of the impeller. The resulting flow path modifications not only met the pressure requirement, but also reduced the fan power by 8.8% over the baseline. A refined CFD assessment of the impeller/volute coupling and the gap between the stationary duct and the rotating shroud revealed a reduction in efficiency due to the volute and the gap. The calculations verified that the new impeller matches better with the original volute. Model-fan measured data was used to validate CFD predictions and impeller design goals. The CFD results further demonstrate a Reynolds-number effect between the model- and full-scale fans.

Virtual Reality based User Interface for Conceptual Design and Rapid Prototyping

OpenAIRE

Jadhav, Saurabh Subhash

2017-01-01

Computer Aided Design and Engineering (CAD/ CAE) tools currently available in the market have dramatically improved since their inception. In product development, CAD/ CAE has enabled the user to design, test, analyze and optimize the product virtually even before the first prototype is built. Use of direct modeling for product conceptualization allows the designer to create concept design iterations freely, quickly, flexibly and fast optimization. While modeling geometric databases have been...

Methodology for wind turbine blade geometry optimization

Energy Technology Data Exchange (ETDEWEB)

Perfiliev, D.

2013-11-01

Nowadays, the upwind three bladed horizontal axis wind turbine is the leading player on the market. It has been found to be the best industrial compromise in the range of different turbine constructions. The current wind industry innovation is conducted in the development of individual turbine components. The blade constitutes 20-25% of the overall turbine budget. Its optimal operation in particular local economic and wind conditions is worth investigating. The blade geometry, namely the chord, twist and airfoil type distributions along the span, responds to the output measures of the blade performance. Therefore, the optimal wind blade geometry can improve the overall turbine performance. The objectives of the dissertation are focused on the development of a methodology and specific tool for the investigation of possible existing wind blade geometry adjustments. The novelty of the methodology presented in the thesis is the multiobjective perspective on wind blade geometry optimization, particularly taking simultaneously into account the local wind conditions and the issue of aerodynamic noise emissions. The presented optimization objective approach has not been investigated previously for the implementation in wind blade design. The possibilities to use different theories for the analysis and search procedures are investigated and sufficient arguments derived for the usage of proposed theories. The tool is used for the test optimization of a particular wind turbine blade. The sensitivity analysis shows the dependence of the outputs on the provided inputs, as well as its relative and absolute divergences and instabilities. The pros and cons of the proposed technique are seen from the practical implementation, which is documented in the results, analysis and conclusion sections. (orig.)

Performance of Savonius Blade Waterwheel with Variation of Blade Number

Science.gov (United States)

Sule, L.; Rompas, P. T. D.

2018-02-01

The utilization of water energy source is mainly used as a provider of electrical energy through hydroelectric power. The potential utilization of water flow energy is relatively small. The objective of this study is to know the best blade of Savonius waterwheel with various variables such as water discharge, blade number, and loading. The data used the efficiency of waterwheel, variation of blade number, variable water discharge, and loading in the shaft. The test results have shown that the performances of a top-water mill with the semicircular curve where the variation in the number of blades are 4, 6, and 8 at discharge and loading of 0.01587 m3/s and 1000 grams respectively were 9.945%, 13.929%, and 17.056% respectively. The blades number of 8 obtained the greatest performance. The more number of blades the greater the efficiency of the waterwheel Savonius.

Design and evaluation of a software prototype for participatory planning of environmental adaptations.

Science.gov (United States)

Eriksson, J; Ek, A; Johansson, G

2000-03-01

A software prototype to support the planning process for adapting home and work environments for people with physical disabilities was designed and later evaluated. The prototype exploits low-cost three-dimensional (3-D) graphics products in the home computer market. The essential features of the prototype are: interactive rendering with optional hardware acceleration, interactive walk-throughs, direct manipulation tools for moving objects and measuring distances, and import of 3-D-objects from a library. A usability study was conducted, consisting of two test sessions (three weeks apart) and a final interview. The prototype was then tested and evaluated by representatives of future users: five occupational therapist students, and four persons with physical disability, with no previous experience of the prototype. Emphasis in the usability study was placed on the prototype's efficiency and learnability. We found that it is possible to realise a planning tool for environmental adaptations, both regarding usability and technical efficiency. The usability evaluation confirms our findings from previous case studies, regarding the relevance and positive attitude towards this kind of planning tool. Although the prototype was found to be satisfactorily efficient for the basic tasks, the paper presents several suggestions for improvement of future prototype versions.

Design Principles for Rapid Prototyping Forces Sensors using 3D Printing.

Science.gov (United States)

Kesner, Samuel B; Howe, Robert D

2011-07-21

Force sensors provide critical information for robot manipulators, manufacturing processes, and haptic interfaces. Commercial force sensors, however, are generally not adapted to specific system requirements, resulting in sensors with excess size, cost, and fragility. To overcome these issues, 3D printers can be used to create components for the quick and inexpensive development of force sensors. Limitations of this rapid prototyping technology, however, require specialized design principles. In this paper, we discuss techniques for rapidly developing simple force sensors, including selecting and attaching metal flexures, using inexpensive and simple displacement transducers, and 3D printing features to aid in assembly. These design methods are illustrated through the design and fabrication of a miniature force sensor for the tip of a robotic catheter system. The resulting force sensor prototype can measure forces with an accuracy of as low as 2% of the 10 N measurement range.

Structural dynamic analysis of turbine blade

Science.gov (United States)

Antony, A. Daniel; Gopalsamy, M.; Viswanadh, Chaparala B. V.; Krishnaraj, R.

2017-10-01

In any gas turbine design cycle, blade design is a crucial element which needs maximum attention to meet the aerodynamic performance, structural safety margins, manufacturing feasibility, material availability etc. In present day gas turbine engines, most of the failures occur during engine development test and in-service, in rotor and stator blades due to fatigue and resonance failures. To address this issue, an extensive structural dynamic analysis is carried out to predict the natural frequencies and mode shapes using FE methods. Using the dynamics characteristics, the Campbell diagram is constructed to study the possibility of resonance at various operating speeds. In this work, the feasibility of using composite material in place of titanium alloy from the structural dynamics point of view. This is being attempted in a Low-pressure compressor where the temperatures are relatively low and fixed with the casings. The analysis will be carried out using FE method for different composite material with different lamina orientations chosen through the survey. This study will focus on the sensitivity of blade mode shapes to different laminae orientations, which will be used to alter the natural frequency and tailor the mode shapes. Campbell diagrams of existing titanium alloy are compared with the composite materials with different laminae at all critical operating conditions. The existing manufacturing methods and the proven techniques for blade profiles will also be discussed in this report.

Thermal stresses investigation of a gas turbine blade

Science.gov (United States)

Gowreesh, S.; Pravin, V. K.; Rajagopal, K.; Veena, P. H.

2012-06-01

The analysis of structural and thermal stress values that are produced while the turbine is operating are the key factors of study while designing the next generation gas turbines. The present study examines structural, thermal, modal analysis of the first stage rotor blade of a two stage gas turbine. The design features of the turbine segment of the gas turbine have been taken from the preliminary design of a power turbine for maximization of an existing turbojet engine with optimized dump gap of the combustion chamber, since the allowable temperature on the turbine blade dependents on the hot gas temperatures from the combustion chamber. In the present paper simplified 3-D Finite Element models are developed with governing boundary conditions and solved using the commercial FEA software ANSYS. As the temperature has a significant effect on the overall stress on the rotor blades, a detail study on mechanical and thermal stresses are estimated and evaluated with the experimental values.

An Innovative Approach To Making Ultra Light Weight Wind Turbine Blades

Directory of Open Access Journals (Sweden)

Suhail Zaki Farooqui

2012-04-01

Full Text Available An innovative mould free method for the fabrication of ultimate light weight small wind turbine blades made out of composites has been suggested in this paper. The method has been practically applied with very satisfactory results. The method is low cost and is specifically suitable for individual small wind turbine makers. The airfoils used are simple to shape and possess good Cl/Cd characteristics. The blades are crafted using galvanized iron sheets, aluminum pipes, hard paper and fiberglass. A computer program is included with tip correction features to design the blades at the required power rating, wind speed, tip speed ratio and the chosen constant angle of attack. Results of the program run for designing 250 and 500 watt wind turbine blades at 8 m/s wind speed and tip speed ratios of 5.5 are tabulated. Performance results of the blades thus produced are also discussed.

Guidelines to Interpret Results of Mechanical Blade Test

International Nuclear Information System (INIS)

Arias Vega, F.; Sanz Martin, J. C.

1999-01-01

This report shows the interpretation of full scale rotor blade test results and describes the engineering testing models and coefficients for any feasible rotor blade design, in order to accept and to certify any final manufactured blade as an allowable product, fit for use and working with a completely security during all the wind turbines lifetime. This work was carried out at the Wind Energy Division of the CIEMAT.DER and it is based on the authors technical experience in this field, after many years working on testing blades. Also, this paper contains results of the European wind turbine Standards II relevant to the European Project: JOULE III R.D. where the Wind Energy Division took part as participant too. (Author)

Guidelines to Interpret Results of Mechanical Blade Test

Energy Technology Data Exchange (ETDEWEB)

Arias Vega, F.; Sanz Martin, J. C. [Ciemat, Madrid (Spain)

2000-07-01

This report shows the interpretation of full scale rotor blade test results and describes the engineering testing models and coefficients for any feasible rotor blade design, in order to accept and to certify any final manufactured blades as an allowable product, fit for use and working with a completely security during all the windturbine's lifetime. This work was carried out at the Wind Energy Division of the CIEMAT.DER and it is based on the author's technical experience in this field, after many years working on testing blades. Also, this paper contains results of the European wind turbine Standards II relevant to the European Project: JOULE III R.D. where the Wind Energy Division took part as participant too. (Author)

Prototypes as Platforms for Participation

DEFF Research Database (Denmark)

Horst, Willem

developers, and design it accordingly. Designing a flexible prototype in combination with supportive tools to be used by both interaction designers and non-designers during development is introduced as a way to open up the prototyping process to these users. Furthermore I demonstrate how such a flexible...... on prototyping, by bringing to attention that the prototype itself is an object of design, with its users and use context, which deserves further attention. Moreover, in this work I present concrete tools and methods that can be used by interaction designers in practice. As such this work addresses both......The development of interactive products in industry is an activity involving different disciplines – such as different kinds of designers, engineers, marketers and managers – in which prototypes play an important role. On the one hand, prototypes can be powerful boundary objects and an effective...

Determination of Turbine Blade Life from Engine Field Data

Science.gov (United States)

Zaretsky, Erwin V.; Litt, Jonathan S.; Hendricks, Robert C.; Soditus, Sherry M.

2013-01-01

It is probable that no two engine companies determine the life of their engines or their components in the same way or apply the same experience and safety factors to their designs. Knowing the failure mode that is most likely to occur minimizes the amount of uncertainty and simplifies failure and life analysis. Available data regarding failure mode for aircraft engine blades, while favoring low-cycle, thermal-mechanical fatigue (TMF) as the controlling mode of failure, are not definitive. Sixteen high-pressure turbine (HPT) T-1 blade sets were removed from commercial aircraft engines that had been commercially flown by a single airline and inspected for damage. Each set contained 82 blades. The damage was cataloged into three categories related to their mode of failure: (1) TMF, (2) Oxidation/erosion (O/E), and (3) Other. From these field data, the turbine blade life was determined as well as the lives related to individual blade failure modes using Johnson-Weibull analysis. A simplified formula for calculating turbine blade life and reliability was formulated. The L10 blade life was calculated to be 2427 cycles (11 077 hr). The resulting blade life attributed to O/E equaled that attributed to TMF. The category that contributed most to blade failure was Other. If there were no blade failures attributed to O/E and TMF, the overall blade L(sub 10) life would increase approximately 11 to 17 percent.

Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

International Nuclear Information System (INIS)

Bachmann, F; Delpero, T; Ermanni, P; De Oliveira, R; Sigg, A; Michaud, V; Schnyder, V; Jaehne, R; Bergamini, A

2012-01-01

Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty. (paper)

Passive damping of composite blades using embedded piezoelectric modules or shape memory alloy wires: a comparative study

Science.gov (United States)

Bachmann, F.; de Oliveira, R.; Sigg, A.; Schnyder, V.; Delpero, T.; Jaehne, R.; Bergamini, A.; Michaud, V.; Ermanni, P.

2012-07-01

Emission reduction from civil aviation has been intensively addressed in the scientific community in recent years. The combined use of novel aircraft engine architectures such as open rotor engines and lightweight materials offer the potential for fuel savings, which could contribute significantly in reaching gas emissions targets, but suffer from vibration and noise issues. We investigated the potential improvement of mechanical damping of open rotor composite fan blades by comparing two integrated passive damping systems: shape memory alloy wires and piezoelectric shunt circuits. Passive damping concepts were first validated on carbon fibre reinforced epoxy composite plates and then implemented in a 1:5 model of an open rotor blade manufactured by resin transfer moulding (RTM). A two-step process was proposed for the structural integration of the damping devices into a full composite fan blade. Forced vibration measurements of the plates and blade prototypes quantified the efficiency of both approaches, and their related weight penalty.

Structural Testing of the Blade Reliability Collaborative Effect of Defect Wind Turbine Blades

Energy Technology Data Exchange (ETDEWEB)

Desmond, M. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Hughes, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Paquette, J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2015-06-08

Two 8.3-meter (m) wind turbine blades intentionally constructed with manufacturing flaws were tested to failure at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) south of Boulder, Colorado. Two blades were tested; one blade was manufactured with a fiberglass spar cap and the second blade was manufactured with a carbon fiber spar cap. Test loading primarily consisted of flap fatigue loading of the blades, with one quasi-static ultimate load case applied to the carbon fiber spar cap blade. Results of the test program were intended to provide the full-scale test data needed for validation of model and coupon test results of the effect of defects in wind turbine blade composite materials. Testing was part of the Blade Reliability Collaborative (BRC) led by Sandia National Laboratories (SNL). The BRC seeks to develop a deeper understanding of the causes of unexpected blade failures (Paquette 2012), and to develop methods to enable blades to survive to their expected operational lifetime. Recent work in the BRC includes examining and characterizing flaws and defects known to exist in wind turbine blades from manufacturing processes (Riddle et al. 2011). Recent results from reliability databases show that wind turbine rotor blades continue to be a leading contributor to turbine downtime (Paquette 2012).

The heat transfer analysis of the first stage blade

International Nuclear Information System (INIS)

Hong, Yong Ju; Choi, Bum Seog; Park, Byung Gyu; Yoon, Eui Soo

2001-01-01

To get higher efficiency of gas turbine, the designer should have more higher Turbine Inlet Temperature(TIT). Today, modern gas turbine having sophisticated cooling scheme has TIT above 1,700 .deg. C. In the Korea, many gas turbine having TIT above 1,300 .deg. C was imported and being operated, but the gas with high TIT above 1,300 .deg. C in the turbine will give damage to liner of combustor, and blade of turbine and etc. So frequently maintenance for parts enduring high temperature was performed. In this study, the heat transfer analysis of cooling air in the internal cooling channel (network analysis) and temperature analysis of the blade (Finite Element Analysis) in the first stage rotor was conducted for development of the optimal cooling passage design procedure. The results of network analysis and FEM analysis of blade show that the high temperature spot are occurred at the leading edge, trailing edge near tip, and platform. So to get more reliable performance of gas turbine, the more efficient cooling method should be applied at the leading edge and tip section and the thermal barrier coating on the blade surface has important role in cooling blade

Influence of loading distribution on the performance of high pressure turbine blades

Science.gov (United States)

Corriveau, Daniel

Midspan measurements were made in a transonic wind tunnel for three High Pressure (HP) turbine blade cascades at both design and off-design incidences. Comparisons with two-dimensional numerical simulations of the cascade flow were also made. The baseline profile is the midspan section of a HP turbine blade of fairly recent design. It is considered mid-loaded. To gain a better understanding of blade loading limits and the influence of loading distributions, the profile of the baseline airfoil was modified to create two new airfoils having aft-loaded and front-loaded pressure distributions. Tests were performed for exit Mach numbers between 0.6 and 1.2. In addition, measurements were made for an extended range of Reynolds numbers for constant Mach numbers of 0.6, 0.85, 0.95 and 1.05. At the design exit Mach number of 1.05 and at design incidence, the aft-loaded airfoil showed a reduction of almost 20% in the total pressure losses compared with the baseline airfoil. Based on the analysis of wake traverse data and base pressure measurements combined with numerical results, it was found that the poorer loss performance of the baseline mid-loaded profile compared to the aft-loaded blade could be attributed to the former's higher rear suction side curvature, which resulted in higher flow velocity in that region, which, in turn, contributed to reducing the base pressure. The lower base pressure at the trailing edge resulted in a stronger trailing edge shock system for the mid-loaded blade. This shock system increased the losses for the mid-loaded baseline profile when compared to the aft-loaded profile. On the negative side, it was also found that as Mach numbers were increased beyond the design value the performance of the aft-loaded blade deteriorated rapidly. Under such conditions, the front-loaded airfoil showed generally inferior performance compared with the baseline airfoil. At off-design incidence, the aft-loaded blade maintained a superior loss performance over a

High performing actuation system for use with a louver array for satellite thermal control. [design and performance tests on prototype Bourdon spiral configuration

Science.gov (United States)

Reusser, P. U.; Coebergh, J. A. F.

1973-01-01

A high performing actuation system has been developed to drive one pair or a set of 9 pairs of louver blades. The system uses a Bourdon spiral as the driving member. The response time of the liquid expansion of the spiral system is in the order of three seconds. Besides performance tests, qualification tests have been carried out on a prototype system, demonstrating that the actuation system withstands normal launching conditions; projected operating life of 7 years with more than 7000 cycles can be expected.

Design and Manufacturing of Composite Tower Structure for Wind Turbine Equipment

Science.gov (United States)

Park, Hyunbum

2018-02-01

This study proposes the composite tower design process for large wind turbine equipment. In this work, structural design of tower and analysis using finite element method was performed. After structural design, prototype blade manufacturing and test was performed. The used material is a glass fiber and epoxy resin composite. And also, sand was used in the middle part. The optimized structural design and analysis was performed. The parameter for optimized structural design is weight reduction and safety of structure. Finally, structure of tower will be confirmed by structural test.

Small-Scale vertical axis wind turbine design

OpenAIRE

Castillo Tudela, Javier

2011-01-01

The thesis focuses on the design of a small vertical axis wind turbine rotor with solid wood as a construction material. The aerodynamic analysis is performed implementing a momentum based model on a mathematical computer program. A three bladed wind turbine is proposed as candidate for further prototype testing after evaluating the effect of several parameters in turbine efficiency, torque and acceleration. The results obtained indicate that wood is a suitable material for rotor cons...

Resonant Vibrations Resulting from the Re-Engineering of a Constant-Speed 2-Bladed Turbine to a Variable-Speed 3-Bladed Turbine

Energy Technology Data Exchange (ETDEWEB)

Fleming, P.; Wright, A. D.; Finersh, L. J.

2010-12-01

The CART3 (Controls Advanced Research Turbine, 3-bladed) at the National Wind Technology Center has recently been converted from a 2-bladed constant speed machine to a 3-bladed variable speed machine designed specically for controls research. The purpose of this conversion was to develop an advanced controls field-testing platform which has the more typical 3-bladed configuration. A result of this conversion was the emergence of several resonant vibrations, some of which initially prevented operation of the turbine until they could be explained and resolved. In this paper, the investigations into these vibrations are presented as 'lessons-learned'. Additionally, a frequency-domain technique called waterfall plotting is discussed and its usefulness in this research is illustrated.

Super titanium blades for advanced steam turbines

International Nuclear Information System (INIS)

Coulon, P.A.

1990-01-01

In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

Scanning slit for HIE-ISOLDE: vibrations test (linear motion actuator from UHV design, MAXON brushless motor, speed = 10 mm/s)

CERN Document Server

Bravin, E; Sosa, A

2014-01-01

This report summarizes the results of a series of tests performed on the prototype HIE-ISOLDE diagnostic box (HIE-DB) regarding the vibrations and drifts in the transverse position of the scanning blade while moving in and out of beam path in the HIE-ISOLDE short box prototype. To monitor the transverse position of the blade, a series of 0.1 mm diameter holes were drilled on it and their positions were tracked with an optical system. The linear motion actuator was acquired from UHV design (model LSM38-150-SS), and it was adapted to be driven by a brushless EC motor from MAXON. The speed of the scanning blade during the tests was 10 mm/s. The transverse movement of the slit in the direction perpendicular to the movement was lower than 40 m, and is dominated by the displacement of the contact point of the applied force on the lead-screw. An offset on the slit position was observed while changing the direction of movement of the blade, its amplitude being of the order of 30 m. The amplitudes of the displacements...

Prototype development of radio frequency cavity and quadrupole for ADSS - initial efforts by mechanical design and prototype development section

International Nuclear Information System (INIS)

Kumar, Manish; Kamble, Sunil; Choughule, L.S.; Kumar, Sunil; Patankar, S.R.; Phalke, V.M.; Dharmik, D.A.; Singh, Tejinder; Ram, Y.; Chaudhari, A.T.; Pathak, Kavindra; Prasad, N.K.; Marathe, V.V.; Matkar, A.W.

2007-01-01

Mechanical Design and Prototype Development Section has participated in the efforts for development of RF cavity and Quadrupole for ADSS. Recently prototype Super conducting RF cavity, Radio Frequency Quadrupole (RFQ), Radio Frequency Quadrupole (RFQ) Simulation Chamber and related experimental setups were developed, fabricated and delivered for the characterisation of various relevant parameters. Under the program for development of Super conducting RF Cavity for high-energy section of LINAC of ADS first prototype RF Cavity of ETP copper was developed by machining and brazing process. The prototype cavity having elliptical and circular profile is the heart of this setup. The cavity is made up of two symmetrical cups joined together by welding or brazing. Various methods are being tried out by MD and PDS for the fabrication of cups and joining them together. Manufacturing of cup by machining and joining them by conventional brazing technique to make the cavity was the first step in this direction. Another method of manufacturing and joining viz forming of cup by deep drawing and joining them by EB welding is in progress. RFQ is a versatile and efficient system for accelerating ion beams especially at low energy. It works in quadrupole mode, which is at 350M Hz. RFQ Focuses, Bunches and Accelerates the beam simultaneously. The bunching is done in this RFQ, which results in more than 95% transmission where as in the normal buncher the transmission is less than 40%. The actual RFQ, which is designed for the PURNIMA facility, will be fabricated from OFHC copper that will accelerate a deuteron (D+) ion beam from 50keV to 400keV over its 1.37meter length. For the validation of manufacturing process and characterisation of various parameters at low frequency a 500mm long prototype RFQ in Aluminium with an accuracy of ± 25microns and surface finish of 1.6 micron has been fabricated by MD and PDS. A simplified simulation chamber to facilitate the development of RFQ for

Design, development and performance of a disk plow combined with rotary blades

International Nuclear Information System (INIS)

Hashemi, A; Ahmad, D; Othman, J; Sulaiman, S

2012-01-01

Disk plow combined with rotary blades, defined as comboplow, is used for soil preparation for planting. The comboplow includes four units: Chassis, concave disk, transmission system and rotary blades. A multiple tillage operation is reduced in a single pass resulting in a potential reduction of soil compaction, labor, fuel cost and saving in time. The comboplow was tested at University Putra Malaysia Research Park, Serdang, Selangor, Malaysia, on three different plots of 675 m 2 in the year 2010/2011. The treatments were three types of blade [(straight (S),curved (c) and L-shaped)] and three rotary speeds (130,147and 165 rpm). The parameters were Mean Weight Diameter Dry Basis (MWD d ), Mean weight Diameter Wet Basis (MWD W ), Aggregate Stability Index (SI) and Instability Index (II).

Design of a novel and efficient lantern wind turbine

Science.gov (United States)

Ibrahim, M. D.; Wong, L. K.; Anyi, M.; Yunos, Y. S.; Rahman, M. R. A.; Mohta, M. Z.

2017-04-01

Wind turbine generates renewable energy when the forces acted on the turbine blades cause the rotation of the generator to produce clean electricity. This paper proposed a novel lantern wind turbine design compared to a conventional design model. Comparison is done based on simulation on coarse and fine meshing with all the results converged. Results showed that the pressure difference on the surface of novel design lantern wind turbine is much higher compared to the conventional wind turbine. Prototype is already manufactured and experimental result would be discussed in a separate future publication

Compressor blade setting angle accuracy study, volume 1

Science.gov (United States)

Holman, F. F.; Kidwell, J. R.

1976-01-01

The aerodynamic test of a small, single stage, highly loaded, axial flow transonic compressor is covered. The stage was modified by fabricating a 24 blade rotor with mis-set blades in a repeating pattern - two degrees closed from nominal, two degrees open from nominal and nominal. The unit was instrumented to determine overall performance and average blade element data. High-response, dynamic pressure probes were installed to record pressure patterns at selected points in the flowpath. Testing was conducted at speeds from 70 to 94% of design equivalent speed with a conventional casing and also with circumferential grooves over the rotor tip. Testing indicated severe performance penalties were incurred as a result of the mis-set blading. Lower flow, pressure ratio, and efficiency were observed for the stage with or without casing treatment. Periodic pressure variations were detected at every location where high response pressure sensors were located and were directly related to blading geometry.

Low-Cost Rotating Experimentation in Compressor Aerodynamics Using Rapid Prototyping

Directory of Open Access Journals (Sweden)

Mathias Michaud

2016-01-01

Full Text Available With the rapid evolution of additive manufacturing, 3D printed parts are no longer limited to display purposes but can also be used in structural applications. The objective of this paper is to show that 3D prototyping can be used to produce low-cost rotating turbomachinery rigs capable of carrying out detailed flow measurements that can be used, among other things, for computational fluid dynamics (CFD code validation. A fully instrumented polymer two-stage axial-mixed flow compressor test rig was designed and fabricated with stereolithography (SLA technology by a team of undergraduate students as part of a senior-year design course. Experiments were subsequently performed on this rig to obtain both the overall pressure rise characteristics of the compressor and the stagnation pressure distributions downstream of the blade rows for comparison with CFD simulations. In doing so, this work provides a first-of-a-kind assessment of the use of polymer additive technology for low-cost rotating turbomachinery experimentation with detailed measurements.

Development of an Exploration-Class Cascade Distillation System: Flight Like Prototype Design Status

Science.gov (United States)

Sargusingh, Miriam C.; Callahan, Michael R.

2016-01-01

The ability to recover and purify water through physiochemical processes is crucial for realizing long-term human space missions, including both planetary habitation and space travel. Because of their robust nature, distillation systems have been actively pursued as one of the technologies for water recovery. One such technology is the Cascade Distillation System (CDS) a multi-stage vacuum rotary distiller system designed to recover water in a microgravity environment. The CDS provides a similar function to the state of the art (SOA) vapor compressor distiller (VCD) currently employed on the International Space Station, but its control scheme and ancillary components are judged to be more straightforward and simpler to implement into a more reliable and efficient system. Through the Advanced Exploration Systems (AES) Life Support Systems (LSS) Project, the NASA Johnson Space Center (JSC) in collaboration with Honeywell International is developing a second generation flight forward prototype (CDS 2.0). A preliminary design fo the CDS 2.0 was presented to the project in September 2014. Following this review, detailed design of the system continued. The existing ground test prototype was used as a platform to demonstrate key 2.0 design and operational concepts to support this effort and mitigate design risk. A volumetric prototype was also developed to evaluate the packaging design for operability and maintainability. The updated system design was reviewed by the AES LSS Project and other key stakeholders in September 2015. This paper details the status of the CDS 2.0 design.

Collaborative Prototyping

DEFF Research Database (Denmark)

Bogers, Marcel; Horst, Willem

2014-01-01

of the prototyping process, the actual prototype was used as a tool for communication or development, thus serving as a platform for the cross-fertilization of knowledge. In this way, collaborative prototyping leads to a better balance between functionality and usability; it translates usability problems into design......This paper presents an inductive study that shows how collaborative prototyping across functional, hierarchical, and organizational boundaries can improve the overall prototyping process. Our combined action research and case study approach provides new insights into how collaborative prototyping...... can provide a platform for prototype-driven problem solving in early new product development (NPD). Our findings have important implications for how to facilitate multistakeholder collaboration in prototyping and problem solving, and more generally for how to organize collaborative and open innovation...

Wind Turbine Blade

DEFF Research Database (Denmark)

2010-01-01

The invention relates to a blade for a wind turbine, particularly to a blade that may be produced by an advanced manufacturing process for producing a blade with high quality structural components. Particularly, the structural components, which are preferably manufactured from fibre reinforced...

Development of 52 inches last stage blade for steam turbines

International Nuclear Information System (INIS)

Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shinichiro; Ogata, Hisao

1986-01-01

The last stage blades of steam turbines are the important component controlling the power output and performance of plants. In order to realize a unit of large capacity and high efficiency, the proper exhaust area and the last stage blades having good performance are indispensable. Toshiba Corp. has completed the development of the 52 inch last stage blades for 1500 and 1800 rpm steam turbines. The 52 inch last stage blades are the longest in the world, which have the annular exhaust area nearly 1.5 times as much as that of 41 inch blades used for 1100 MW, 1500 rpm turbines in nuclear power stations. By adopting these 52 inch blades, the large capacity nuclear power plants up to 1800 MW can be economically constructed, the rate of heat consumption of 1350 MW plants is improved by 3 ∼ 4 % as compared with 41 inch blades, and in the plants up to 1100 MW, LP turbines can be reduced from three sets to two. The features of 52 inch blades, the flow pattern and blade form design, the structural strength analysis and the erosion withstanding property, and the verification by the rotation test of the actual blades, the performance test using a test turbine, the vibration analysis of the actually loaded blades and the analysis of wet steam behavior are reported. (Kako, I.)

Paper in architecture: Research by design, engineering and prototyping

Directory of Open Access Journals (Sweden)

Jerzy F. Latka

2017-11-01

in terms of architecture, its material properties were researched on a micro, meso and macro level. This research of the possible applications of paper in architecture was informed by two main research questions: What is paper and to what extent can it be used in architecture? What is the most suitable way to use paper in emergency architecture? To answer the first research question, fundamental and material research on paper and paper products had to be conducted. The composition of the material, production methods and properties of paper were researched. Then paper products with the potential to be used in architecture were examined. The history of the development of paper and its influence on civilisation helped the author gain a better understanding of the nature of this material, which we encounter in our lives every day. Research on objects for everyday use, furniture, pavilions and architecture realised in the last 150 years allowed the author to distinguish various types of paper design and paper architecture. Analysis of realised buildings in which paper products were used as structural elements and parts of the building envelope resulted in a wide array of possible solutions. Structural systems, types of connections between the various elements, impregnation methods and the functionalities and lifespan of different types of buildings were systematised. The knowledge thus collected allowed the author to conduct a further exploration of paper architecture in the form of designs and prototypes. To answer the second research question, the analysed case studies were translated into designs and prototypes of emergency shelters. During the research-by-design, engineering and prototyping phases, more than a dozen prototypes were built. The prototypes differed in terms of structural systems, used materials, connections between structural elements, impregnation methods, functionality and types of building. The three versions of the Transportable Emergency Cardboard

Bladed disc crack diagnostics using blade passage signals

Science.gov (United States)

Hanachi, Houman; Liu, Jie; Banerjee, Avisekh; Koul, Ashok; Liang, Ming; Alavi, Elham