WorldWideScience

Sample records for project ceramic component

  1. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  2. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  3. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  4. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially.

  5. Ceramic Technology For Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-01

    Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. This advanced materials technology is being developed in parallel and close coordination with the ongoing DOE and industry proof of concept engine development programs. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. Abstracts prepared for appropriate papers.

  6. Ceramic Technology Project semiannual progress report, April 1992--September 1992

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-07-01

    This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  7. Materials Development Program: Ceramic Technology Project bibliography, 1984--1992

    Energy Technology Data Exchange (ETDEWEB)

    1994-03-01

    The Ceramic Technology [for Advanced Heat Engines] Project was begun in 1983 to meet the ceramic materials needs of the companion DOE automotive engine program, the Advanced Gas Turbine (AGT) project, and the Heavy Duty Transport (low-heat-rejection, heavy-duty diesel) project. Goal is to develop an industry technology base for reliable and cost effective ceramics for applications in advanced automotive gas turbine and diesel engines. Research areas were identified following extensive input from industry and academia. Majority of research is done by industry (60%); work is also done at colleges and universities, in-house, and at other national laboratories and government agencies. In the beginning, reliability of ceramic components was the key issue. The reliability issues have largely been met and, at the present time, cost is the driving issue, especially in light of the highly cost-sensitive automotive market. Emphasis of the program has now been shifted toward developing cost-effective ceramic components for high-performance engines in the near-term. This bibliography is a compilation of publications done in conjunction with the Ceramic Technology Project since its beginning. Citations were obtained from reports done by participants in the project. We have tried to limit citations to those published and easily located. The end date of 1992 was selected.

  8. Ceramic Technology Project. Semiannual progress report, April 1991--September 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  9. Method of forming a ceramic matrix composite and a ceramic matrix component

    Science.gov (United States)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  10. Ceramic Technology Project, semiannual progress report for October 1993 through March 1994

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1994-09-01

    The Ceramic Technology Project was originally developed by the Department of Energy`s Office of Transportation Systems (OTS) in Conservation and Renewable Energy. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. An assessment of needs was completed, and a five-year project plan was developed with extensive input from private industry. In July 1990, the original plan was updated through the estimated completion of development in 1993. The original objective of the project was to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. During the course of the Ceramic Technology Project, remarkable progress has been made in the development of reliable structural ceramics. The direction of the Ceramic Technology Project is now shifting toward reducing the cost of ceramics to facilitate commercial introduction of ceramic components for near-term engine applications. In response to extensive input from industry, the plan is to extend the engine types which were previously supported (advanced gas turbine and low-heat-rejection diesel engines) to include near-term (5-10 years) applications in conventional automobile and diesel truck engines. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. A systematic approach to reducing the cost of components is envisioned.

  11. Ceramic component for M.H.D electrode

    International Nuclear Information System (INIS)

    Marchant, D.D.; Bates, J.L.

    1980-01-01

    A ceramic component which exhibits electrical conductivity down to near room temperatures has the formula: Hfsub(x)Insub(y)Asub(z)O 2 where x = 0.1 to 0.4, y = 0.3 to 0.6, z = 0.1 to 0.4 and A is a rare earth or yttrium. The rare earth may be Yb, Tb, Pr or Ce. The component is suitable for use in the fabrication of MHD electrodes or as the current lead-out portion of a composite electrode with other ceramic components. An MHD electrode comprises a cap of a known ceramic, e.g. stabilised zirconium or hafnium oxide or terbium stabilised hafnium, a current lead-out ceramic according to the invention, and a copper frame. (author)

  12. Ceramic component with reinforced protection against radiations

    International Nuclear Information System (INIS)

    Dubuisson, J.; Laville, H.; Le Gal, P.

    1986-01-01

    Ceramic components hardened against radiations are claimed (for example capacitors or ceramic substrates for semiconductors). They are prepared with a sintered ceramic containing a high proportion of heavy atoms (for instance barium titanate and a bismuth salt) provided with a glass layer containing a high proportion of light atoms. The two materials are joined by vitrification producing a diffusion zone at the interface [fr

  13. Stress relief of ceramic components in high voltage assemblies. Final report

    International Nuclear Information System (INIS)

    Heinen, R.J.

    1979-02-01

    Two types of ceramic packages were evaluated to determine the effectiveness of encapsulating the ceramic components in beta eucryptite filled epoxy. The requirements (no high voltage breakdown, no ceramic cracking, and no encapsulant cracking) were met by the spark gap assembly, but the sprytron assembly had cracking in the encapsulant after thermal cycling. The encapsulation of the ceramic component in beta eucryptite filled epoxy with a stress decoupling material selectively applied in the stress concentrated areas were used to prevent cracking in the sprytron encapsulant. This method is proposed as the standard encapsulation process for high voltage ceramic components

  14. [Clinical evaluation of the ceramic femoral component used for reconstruction of total knee replacement].

    Science.gov (United States)

    Vavrík, P; Landor, I; Denk, F

    2008-12-01

    The study evaluates mid-term results of total knee replacement with a zirconia ceramic (ZrO2) femoral component. The evaluated group comprised 20 knees in 19 patients (4 men and 15 women). In one patient the replacement was performed bilaterally. Two patients had in the contralateral knee the same type of prosthesis with a femoral chrome-cobalt component.The mean age at the time of operation was 65.2 years (range, 38-81 years).The primary indication was 14 times osteoarthritis and 5 times rheumatoid arthritis. The average follow-up period was 6.5 years (range, 2.1-8.5 years). Patients included in the study regardless of age, body mass and the basic diagnosis, agreed with the use of the ceramic femoral component. The evaluation covered a range of motion, mechanical axis, joint stability, pain, swelling, ability to walk on level ground and on stairs, subjective satisfaction (EULAR Knee Chart). Radiograph were assessed at one year intervals in two projections to identify the incidence of radiolucency around the implant. The Kaplan-Meier survival curve was used and compared with the survival curve in identical chrome-cobalt implants. At he final follow-up, 14 knees were evaluated, because 3 patients died without any connection with the implant, in one case the tibial component migrated due to necrosis of the tibial condyle in a patient with RA and two implants had to be revised and replaced due to polyethylene wear. No infection or negative tissue reaction was recorded in the evaluated group. The average flexion range was 109 degrees. All knees were stable and without swelling, in two cases there occurred slight femoropatellar pain. Twelve patients were fully satisfied, 2 patients were satisfied with a certain reservation. The differences in the course of the survival curves of chrome-cobalt and ceramic implants were statistically insignificant. Although the use of zirconia ceramics in vitro reduces the amount of polyethylene wear, the clinical outcomes of total knee

  15. Ceramic technology for advanced heat engines project

    Energy Technology Data Exchange (ETDEWEB)

    1990-09-01

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems in Conservation and Renewable Energy. This project was developed to meet the ceramic technology requirements of the OTT's automotive technology programs. This project is managed by ORNL and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DoD, and industry. Research is discussed under the following topics; Turbomilling of SiC Whiskers; microwave sintering of silicon nitride; and milling characterization; processing of monolithics; silicon nitride matrix; oxide matrix; silicate matrix; thermal and wear coatings; joining; design; contact interfaces; time-dependent behavior; environmental effects; fracture mechanics; nondestructive evaluation; and technology transfer. References, figures, and tables are included with each topic.

  16. Novel gelforming process for near net shape ceramic component production

    International Nuclear Information System (INIS)

    Franks, G.V.; Johnson, S.B.; Dunstan, D.E.

    2000-01-01

    A novel gelforming process for producing near-net shape ceramic components has been developed. A low viscosity, high volume fraction, ceramic suspension containing a small amount of bio-polymer is poured or injected into a mould. The suspension is gelled within the mould by a temperature activated crosslinking mechanism. The rheological behaviour of the body within the mould is changed from liquid-like to solid-like in a short period of time. The wet mechanical strength of the gelled bodies is sufficient to allow the body to be demoulded and handled without damaging the component. Near net shapes of complex geometry are formed in this way. The wet green body is then dried and densified using traditional methods. Potentially this process can be used to produce inexpensive reliable high strength ceramic components quickly and safely. Copyright (2000) The Australian Ceramic Society

  17. Integrated Design Software Predicts the Creep Life of Monolithic Ceramic Components

    Science.gov (United States)

    1996-01-01

    Significant improvements in propulsion and power generation for the next century will require revolutionary advances in high-temperature materials and structural design. Advanced ceramics are candidate materials for these elevated-temperature applications. As design protocols emerge for these material systems, designers must be aware of several innate features, including the degrading ability of ceramics to carry sustained load. Usually, time-dependent failure in ceramics occurs because of two different, delayedfailure mechanisms: slow crack growth and creep rupture. Slow crack growth initiates at a preexisting flaw and continues until a critical crack length is reached, causing catastrophic failure. Creep rupture, on the other hand, occurs because of bulk damage in the material: void nucleation and coalescence that eventually leads to macrocracks which then propagate to failure. Successful application of advanced ceramics depends on proper characterization of material behavior and the use of an appropriate design methodology. The life of a ceramic component can be predicted with the NASA Lewis Research Center's Ceramics Analysis and Reliability Evaluation of Structures (CARES) integrated design programs. CARES/CREEP determines the expected life of a component under creep conditions, and CARES/LIFE predicts the component life due to fast fracture and subcritical crack growth. The previously developed CARES/LIFE program has been used in numerous industrial and Government applications.

  18. Ceramic Technology Project. Semiannual progress report for April 1993 through September 1993

    Energy Technology Data Exchange (ETDEWEB)

    1994-04-01

    The Ceramic Technology Project was originally developed by the Department of Energy`s Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. During the course of the Ceramic Technology Project, remarkable progress has been made in the development of reliable structural ceramics. However, further work is needed to reduce the cost of ceramics to facilitate their commercial introduction, especially in the highly cost-sensitive automotive market. The work described in this report is organized according to the following WBS project elements: Project Management and Coordination; Materials and Processing; Materials Design Methodology; Data Base and Life Prediction; and Technology Transfer. This report includes contributions from all currently active project participants. Separate abstracts were prepared for the 47 projects reported here.

  19. Ceramic Surface Treatment with a Single-component Primer: Resin Adhesion to Glass Ceramics.

    Science.gov (United States)

    Prado, Mayara; Prochnow, Catina; Marchionatti, Ana Maria Estivalete; Baldissara, Paolo; Valandro, Luiz Felipe; Wandscher, Vinicius Felipe

    2018-04-19

    To evaluate the microshear bond strength (μSBS) of composite cement bonded to two machined glass ceramics and its durability, comparing conventional surface conditioning (hydrofluoric acid + silane) to a one-step primer (Monobond Etch & Prime). Machined slices of lithium disilicate ceramic (LDC) (IPS e.max CAD) and feldspathic ceramic (FC) (VITA Mark II) glass ceramics were divided into two groups (n = 10) according to two factors: 1. surface treatment: HF+S (ca 5% hydrofluoric acid [IPS Ceramic Etching GEL] + silane coupling agent [SIL; Monobond Plus]) or MEP (single-component ceramic conditioner; Monobond Etch & Prime); 2. storage condition: baseline (without aging; tested 24 h after cementing) or aged (70 days of water storage + 12,000 thermal cycles). Composite cement (Multilink Automix, Ivoclar Vivadent) was applied to starch matrices on the treated ceramic surfaces and photoactivated. A μSBS test was performed (0.5 mm/min) and the failure pattern was determined. Contact angle and micromorphological analyses were also performed. Data were analyzed with Student's t-test (α = 5%). For both ceramic materials, HF+S resulted in higher mean μSBS (MPa) at baseline (LDC: HF+S 21.2 ± 2.2 > MEP 10.4 ± 2.4; FC: HF+S 19.6 ± 4.3 > MEP 13.5 ± 5.4) and after aging (LDC: HF+S 14.64 ± 2.31 > MEP 9 ± 3.4; FC HF+S: 14.73 ± 3.33 > MEP 11.1 ± 3.3). HF+S resulted in a statistically significant decrease in mean μSBS after aging (p = 0.0001), while MEP yielded no significant reduction. The main failure type was adhesive between composite cement and ceramic. HF+S resuted in the lowest contact angle. Hydrofluoric acid + silane resulted in higher mean μSBS than Monobond Etch & Prime for both ceramics; however, Monobond Etch & Prime had stable bonding after aging.

  20. Ceramic technology for advanced heat engines project: Semiannual progress report, October 1986-March 1987

    Energy Technology Data Exchange (ETDEWEB)

    1987-08-01

    This report contains four subelements: (1) Monolithics, (2) Ceramic Composites, (3) Thermal and Wear Coatings, and (4) Joining. Ceramic research conducted within the Monolithics subelement currently includes work activities on green state ceramic fabrication, characterization, and densification and on structural, mechanical, and physical properties of these ceramics. Research conducted within the Ceramic Composites subelement currently includes silicon carbide and oxide-based composites, which, in addition to the work activities cited for Monolithics, include fiber synthesis and characterization. Research conducted in the Thermal and Wear Coatings subelement is currently limited to oxide-base coatings and involves coating synthesis, characterization, and determination of the mechanical and physical properties of the coatings. Research conducted in the Joining subelement currently includes studies of processes to produce strong stable joints between zirconia ceramics and iron-base alloys. A major objective of the research in the Materials and Processing project element is to systematically advance the understanding of the relationships between ceramic raw materials such as powders and reactant gases, the processing variables involved in producing the ceramic materials, and the resultant microstructures and physical and mechanical properties of the ceramic materials. Success in meeting this objective will provide US companies with new or improved ways for producing economical highly reliable ceramic components for advanced heat engines.

  1. Ceramic Technology Project semiannual progress report, October 1992--March 1993

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-09-01

    This project was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Although progress has been made in developing reliable structural ceramics, further work is needed to reduce cost. The work described in this report is organized according to the following work breakdown structure project elements: Materials and processing (monolithics [Si nitride, carbide], ceramic composites, thermal and wear coatings, joining, cost effective ceramic machining), materials design methodology (contact interfaces, new concepts), data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, nondestructive evaluation development), and technology transfer.

  2. ATTAP/AGT101 - Year 2 progress in ceramic technology development

    Science.gov (United States)

    Kidwell, J. R.; Lindberg, L. J.; Morey, R. E.

    1990-01-01

    The progress made by the Advanced Turbine Technology Applications Project (ATTAP) is summarized, with emphasis on the following areas: ceramic materials assessment and characterization, ceramic impact damage assessment, ceramic combustor evaluation, turbine inlet particle separator development, impact-tolerant turbine designs, and net-shape ceramic component fabrications. In the evolutionary ceramics development in the Automotive Gas Turbine (AGT101) and ATTAP programs initial designs were conceived to reduce stresses by using well-established criteria: bodies of revolution were preferred over nonaxisymmetric geometries, sharp corners were avoided, the contact area between components was kept as large as possible, and small parts were preferred over large when feasible. Projects discussed include: initial ceramic component fabrication by ceramic suppliers in 1990, engine test to 1371 C in 1991, 100-hr test bed engine durability test in 1991, and 300-hr test bed engine durability in 1992.

  3. Advanced Turbine Technology Applications Project (ATTAP)

    Science.gov (United States)

    1994-01-01

    Reports technical effort by AlliedSignal Engines in sixth year of DOE/NASA funded project. Topics include: gas turbine engine design modifications of production APU to incorporate ceramic components; fabrication and processing of silicon nitride blades and nozzles; component and engine testing; and refinement and development of critical ceramics technologies, including: hot corrosion testing and environmental life predictive model; advanced NDE methods for internal flaws in ceramic components; and improved carbon pulverization modeling during impact. ATTAP project is oriented toward developing high-risk technology of ceramic structural component design and fabrication to carry forward to commercial production by 'bridging the gap' between structural ceramics in the laboratory and near-term commercial heat engine application. Current ATTAP project goal is to support accelerated commercialization of advanced, high-temperature engines for hybrid vehicles and other applications. Project objectives are to provide essential and substantial early field experience demonstrating ceramic component reliability and durability in modified, available, gas turbine engine applications; and to scale-up and improve manufacturing processes of ceramic turbine engine components and demonstrate application of these processes in the production environment.

  4. Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component

    Science.gov (United States)

    Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis

    2015-06-09

    A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

  5. Advanced Materials Development Program: Ceramic Technology for Advanced Heat Engines program plan, 1983--1993

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    The purpose of the Ceramic Technology for Advanced Heat Engines (CTAHE) Project is the development of an industrial technology base capable of providing reliable and cost-effective high temperature ceramic components for application in advanced heat engines. There is a deliberate emphasis on industrial'' in the purpose statement. The project is intended to support the US ceramic and engine industries by providing the needed ceramic materials technology. The heat engine programs have goals of component development and proof-of-concept. The CTAHE Project is aimed at developing generic basic ceramic technology and does not involve specific engine designs and components. The materials research and development efforts in the CTAHE Project are focused on the needs and general requirements of the advanced gas turbine and low heat rejection diesel engines. The CTAHE Project supports the DOE Office of Transportation Systems' heat engine programs, Advanced Turbine Technology Applications (ATTAP) and Heavy Duty Transport (HDT) by providing the basic technology required for development of reliable and cost-effective ceramic components. The heat engine programs provide the iterative component design, fabrication, and test development logic. 103 refs., 18 figs., 11 tabs.

  6. Testing of ceramic gas turbine components under service-like conditions

    Energy Technology Data Exchange (ETDEWEB)

    Siebmanns, W [Motoren- und Turbinen-Union G.m.b.H., Muenchen (Germany, F.R.)

    1978-08-01

    If all gas turbine components which are in contact with hot gas are manufactured from special ceramics (silicon nitride, silicon carbide), cycle and component temperatures can be increased up to 1600/sup 0/K. MTU is developing various components, such as combustor and turbine wheel, step by step until they are ready for service. At present, combustors are surviving comprehensive service-like cyclic tests in hot gas at atmospheric pressure (1000 h, 1000 starts per component) without damage. Tests above atmospheric pressure (5 bar) are underway. At MTU, a rotor wheel variant consisting of a metallic hub with inserted single blades is being constructed. The step to aerodynamically contoured airfoils will follow, as soon as the stress problems encountered in connection with the blade root are fully under control. The program will be completed in 1980 with a test run of a prototype turbine made from ceramic components developed by various companies under the leadership of the DFVLR (Aerospace Research and Testing Institute).

  7. Development of strength evaluation method for high-pressure ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Takegami, Hiroaki, E-mail: takegami.hiroaki@jaea.go.jp; Terada, Atsuhiko; Inagaki, Yoshiyuki

    2014-05-01

    Japan Atomic Energy Agency is conducting R and D on nuclear hydrogen production by the Iodine-Sulfur (IS) process. Since highly corrosive materials such as sulfuric and hydriodic acids are used in the IS process, it is very important to develop components made of corrosion resistant materials. Therefore, we have been developing a sulfuric acid decomposer made of a ceramic material, that is, silicon carbide (SiC), which shows excellent corrosion resistance to sulfuric acid. One of the key technological challenges for the practical use of a ceramic sulfuric acid decomposer made of SiC is to be licensed in accordance with the High Pressure Gas Safety Act for high-pressure operations of the IS process. Since the strength of a ceramic material depends on its geometric form, etc., the strength evaluation method required for a pressure design is not established. Therefore, we propose a novel strength evaluation method for SiC structures based on the effective volume theory in order to extend the range of application of the effective volume. We also developed a design method for ceramic apparatus with the strength evaluation method in order to obtain a license in accordance with the High Pressure Gas Safety Act. In this paper, the minimum strength of SiC components was calculated by Monte Carlo simulation, and the minimum strength evaluation method of SiC components was developed by using the results of simulation. The method was confirmed by fracture test of tube model and reference data.

  8. Ceramic technology for advanced heat engines project. Semiannual progress report, April-September 1985

    Energy Technology Data Exchange (ETDEWEB)

    1986-05-01

    An assessment of needs was completed, and a five-year project plan was developed with input from private industry. Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work described in this report is organized according to the following WBS project elements: management and coordination; materials and processing (monolithics, ceramic composites, thermal and wear coatings, joining); materials design methodology (contact interfaces, new concepts); data base and life prediction (time-dependent behavior, environmental effects, fracture mechanics, NDE development); and technology transfer. This report includes contributions from all currently active project participants.

  9. Current status and future aspects of R&D activities on electro- ceramic components in Japanese industry

    Science.gov (United States)

    Takagi, Hiroshi

    2011-05-01

    The oldest pottery in Japan was made 16,500 years ago in Jomon period. On the background of a long history of Japanese ceramics, Murata and other Japanese manufacturers have been developing electro-ceramic materials and manufacturing many kinds of electronic components using them. In 1937, TDK manufactured ferrite cores first in the world. Then, Japanese electro-ceramic industry has led the world on electro-ceramic materials and components until now, especially in the fields of BaTiO3, PZT, PTC thermistor, ZnO varistor and insulating ceramics. From the analysis of the papers reported lately, R&D activities of Japanese manufacturers are understood to cover not only improving properties of electro-ceramics, but also appropriate technologies and basic technologies.

  10. Ceramic Technology Project data base: September 1992 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1993-06-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  11. Ceramic technology for advanced heat engines project: Semiannual progress report for April through September 1986

    Energy Technology Data Exchange (ETDEWEB)

    1987-03-01

    An assessment of needs was completed, and a five-year project plan was developed with extensive input from private industry. Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  12. Ceramic Technology Project database: September 1993 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1994-01-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties of candidate ceramics for use in advanced heat engines. Materials discussed include GN-10, GS-44, GTE PY6, NT-154, NT-164, sintered-reaction-bonded silicon nitrides, silicon nitride combined with rare-earth oxides, NT-230, Hexoloy SX-G1, Dow Corning`s {beta}-Si{sub 3}N{sub 4}, and a few whisker-reinforced ceramic composites. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP database and are available to all project participants on request. Objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  13. Origin and type of flaws in heat engine ceramic materials and components

    International Nuclear Information System (INIS)

    Govila, R.K.

    1995-01-01

    A number of ceramic materials such as Silicon Nitrides and Carbides, Sialons, Whisker-Reinforced Ceramic Composites and Partially-Stabilized Zirconias (PSZs) have been developed for use as structural components in heat engine applications. The reliability and durability of a structural engine component is critically dependent on the size, density of distribution and location of flaws. This information is critical for the processing and design engineers in order to design structural components using suitable materials and thus minimize stress intensity. In general, the failure initiating flaws are associated or produced due to material impurity, processing methods and parameters, and fabrication techniques (machining and grinding). Examples of each type of flaws associated with material impurity, processing methods and fabrication techniques are illustrated

  14. Ceramic Coatings for Clad (The C3 Project): Advanced Accident-Tolerant Ceramic Coatings for Zr-Alloy Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sickafus, Kurt E. [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Univ. of Tennessee, Knoxville, TN (United States); Miller, Larry [Univ. of Tennessee, Knoxville, TN (United States); Weber, Bill [Univ. of Tennessee, Knoxville, TN (United States); Zhang, Yanwen [Univ. of Tennessee, Knoxville, TN (United States); Patel, Maulik [Univ. of Tennessee, Knoxville, TN (United States); Motta, Arthur [Pennsylvania State Univ., University Park, PA (United States); Wolfe, Doug [Pennsylvania State Univ., University Park, PA (United States); Fratoni, Max [Univ. of California, Berkeley, CA (United States); Raj, Rishi [Univ. of Colorado, Boulder, CO (United States); Plunkett, Kenneth [Univ. of Colorado, Boulder, CO (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Hollis, Kendall [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Nelson, Andy [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Stanek, Chris [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Comstock, Robert [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Partezana, Jonna [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Whittle, Karl [Univ. of Sheffield (United Kingdom); Preuss, Michael [Univ. of Manchester (United Kingdom); Withers, Philip [Univ. of Manchester (United Kingdom); Wilkinson, Angus [Univ. of Oxford (United Kingdom); Donnelly, Stephen [Univ. of Huddersfield (United Kingdom); Riley, Daniel [Australian Nuclear Science and Technology Organisation, Syndney (Australia)

    2017-02-14

    The goal of this NEUP-IRP project is to develop a fuel concept based on an advanced ceramic coating for Zr-alloy cladding. The coated cladding must exhibit demonstrably improved performance compared to conventional Zr-alloy clad in the following respects: During normal service, the ceramic coating should decrease cladding oxidation and hydrogen pickup (the latter leads to hydriding and embrittlement). During a reactor transient (e.g., a loss of coolant accident), the ceramic coating must minimize or at least significantly delay oxidation of the Zr-alloy cladding, thus reducing the amount of hydrogen generated and the oxygen ingress into the cladding. The specific objectives of this project are as follows: To produce durable ceramic coatings on Zr-alloy clad using two possible routes: (i) MAX phase ceramic coatings or similar nitride or carbide coatings; and (ii) graded interface architecture (multilayer) ceramic coatings, using, for instance, an oxide such as yttria-stabilized zirconia (YSZ) as the outer protective layer. To characterize the structural and physical properties of the coated clad samples produced in 1. above, especially the corrosion properties under simulated normal and transient reactor operating conditions. To perform computational analyses to assess the effects of such coatings on fuel performance and reactor neutronics, and to perform fuel cycle analyses to assess the economic viability of modifying conventional Zr-alloy cladding with ceramic coatings. This project meets a number of the goals outlined in the NEUP-IRP call for proposals, including: Improve the fuel/cladding system through innovative designs (e.g. coatings/liners for zirconium-based cladding) Reduce or eliminate hydrogen generation Increase resistance to bulk steam oxidation Achievement of our goals and objectives, as defined above, will lead to safer light-water reactor (LWR) nuclear fuel assemblies, due to improved cladding properties and built-in accident resistance, as well as

  15. Development of small ceramic gas turbines for cogeneration

    International Nuclear Information System (INIS)

    1998-01-01

    Details of the project at NEDO to develop 300 kW ceramic gas turbines with a thermal efficiency of ≥42% at a turbine inlet temperature (TIT) of 1,350 o C. The project is part of the 'New Sunshine Projects' promoted by Japan's Agency of Industrial Science and Technology and the Ministry of International Trade and Industry. So far, a thermal efficiency of 37% at a TIT of 1,280 o C has been achieved by a basic ceramic gas turbine (CGT). Work to develop pilot CGTs to achieve the final target is being carried out alongside research and development of ceramic parts and improved performance of ceramic components for CGTs. One group of engine and ceramic manufacturers is developing a single shaft regenerative cycle CGT (CGT 301) and a second group a double shaft type (CGT 302). The heat-resistant ceramic parts, nitrogen oxide emissions and performance of these two prototypes are outlined and the properties of the ceramic materials used are indicated. Market estimates and economics are noted

  16. Engine testing of ceramic cam-roller followers

    Energy Technology Data Exchange (ETDEWEB)

    Kalish, Y. (Detroit Diesel Corp., MI (United States))

    1992-04-01

    For several years, DDC has been developing monolithic ceramic heat engine components. One of the components, developed for an application in our state-of-the-art on-highway, heavy-duty diesel engine, the Series 60, is a silicon nitride cam-roller follower. Prior to starting this program, each valve train component in the Series 60 was considered for conversion to a ceramic material. Many advantages and disadvantages (benefits and risks) were considered. From this effort, one component was selected, the cam-roller follower. Using a system design approach, a ceramic cam-roller follower offered functional improvement at a reasonable cost. The purpose of the project was to inspect and test 100 domestically produced silicon nitride cam-roller followers built to the requirements of the DDC series 60 engine.

  17. Using the Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2011-01-01

    Digital technology makes new possibilities in ceramic craft. This project is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding material can be transformed and utilized in the use of digital technologies. The project presents...... to make ceramic results. The system demonstrates the close connection between digital technology and craft practice....... SoundShaping, a system to create ceramics from the human voice. Based on a generic audio feature extraction system, and the principal component analysis to ensure that the pertinent information in the voice is used, a 3D shape is created using simple geometric rules. This shape is output to a 3D printer...

  18. Ceramic design methodology and the AGT-101

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.L.; Carruthers, W.D.; Evershed, R.J.; Kidwell, J.R.

    1985-03-01

    The Garrett/Ford Advanced Gas Turbine (AGT101) technology project has made significant progress in the areas of ceramic component design, analysis, and test evaluation using an iterative approach. Design stress limits are being defined for state-of-the-art fine ceramics with good correlation between analytical predictions and empirical results. Recent tests in both rigs and engines are demonstrating the feasibility of high temperature/strength ceramic materials in the gas turbine environment. Component transient stress fields are being defined providing the data base for lower stress/longer life component design. Thermally induced transient stresses to 220 MPa (32 ksi) in reaction bonded silicon nitride (RBSN), 310 Mpa (45 ksi) in sintered alpha silicon carbide (SASC), and 345 MPa (50 ksi) in sintered silicon nitride (SSN) have been successfully demonstrated in AGT101 component screening and qualification test rigs.

  19. The development and testing of ceramic components in piston engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    McEntire, B.J. [Norton Co., Northboro, MA (United States). Advanced Ceramics Div.; Willis, R.W.; Southam, R.E. [TRW, Inc., Cleveland, OH (United States)

    1994-10-01

    Within the past 10--15 years, ceramic hardware has been fabricated and tested in a number of piston engine applications including valves, piston pins, roller followers, tappet shims, and other wear components. It has been shown that, with proper design and installation, ceramics improve performance, fuel economy, and wear and corrosion resistance. These results have been obtained using rig and road tests on both stock and race engines. Selected summaries of these tests are presented in this review paper.

  20. Advanced SiC/SiC Ceramic Composites For Gas-Turbine Engine Components

    Science.gov (United States)

    Yun, H. M.; DiCarlo, J. A.; Easler, T. E.

    2004-01-01

    NASA Glenn Research Center (GRC) is developing a variety of advanced SiC/SiC ceramic composite (ASC) systems that allow these materials to operate for hundreds of hours under stress in air at temperatures approaching 2700 F. These SiC/SiC composite systems are lightweight (approximately 30% metal density) and, in comparison to monolithic ceramics and carbon fiber-reinforced ceramic composites, are able to reliably retain their structural properties for long times under aggressive gas-turbine engine environments. The key for the ASC systems is related first to the NASA development of the Sylramic-iBN Sic fiber, which displays higher thermal stability than any other SiC- based ceramic fibers and possesses an in-situ grown BN surface layer for higher environmental durability. This fiber is simply derived from Sylramic Sic fiber type that is currently produced at ATK COI Ceramics (COIC). Further capability is then derived by using chemical vapor infiltration (CVI) and/or polymer infiltration and pyrolysis (PIP) to form a Sic-based matrix with high creep and rupture resistance as well as high thermal conductivity. The objectives of this study were (1) to optimize the constituents and processing parameters for a Sylramic-iBN fiber reinforced ceramic composite system in which the Sic-based matrix is formed at COIC almost entirely by PIP (full PIP approach), (2) to evaluate the properties of this system in comparison to other 2700 F Sylramic-iBN systems in which the matrix is formed by full CVI and CVI + PIP, and (3) to examine the pros and cons of the full PIP approach for fabricating hot-section engine components. A key goal is the development of a composite system with low porosity, thereby providing high modulus, high matrix cracking strength, high interlaminar strength, and high thermal conductivity, a major property requirement for engine components that will experience high thermal gradients during service. Other key composite property goals are demonstration at

  1. Standardization Efforts for Mechanical Testing and Design of Advanced Ceramic Materials and Components

    Science.gov (United States)

    Salem, Jonathan A.; Jenkins, Michael G.

    2003-01-01

    Advanced aerospace systems occasionally require the use of very brittle materials such as sapphire and ultra-high temperature ceramics. Although great progress has been made in the development of methods and standards for machining, testing and design of component from these materials, additional development and dissemination of standard practices is needed. ASTM Committee C28 on Advanced Ceramics and ISO TC 206 have taken a lead role in the standardization of testing for ceramics, and recent efforts and needs in standards development by Committee C28 on Advanced Ceramics will be summarized. In some cases, the engineers, etc. involved are unaware of the latest developments, and traditional approaches applicable to other material systems are applied. Two examples of flight hardware failures that might have been prevented via education and standardization will be presented.

  2. Ceramic-Based 4D Components: Additive Manufacturing (AM) of Ceramic-Based Functionally Graded Materials (FGM) by Thermoplastic 3D Printing (T3DP).

    Science.gov (United States)

    Scheithauer, Uwe; Weingarten, Steven; Johne, Robert; Schwarzer, Eric; Abel, Johannes; Richter, Hans-Jürgen; Moritz, Tassilo; Michaelis, Alexander

    2017-11-28

    In our study, we investigated the additive manufacturing (AM) of ceramic-based functionally graded materials (FGM) by the direct AM technology thermoplastic 3D printing (T3DP). Zirconia components with varying microstructures were additively manufactured by using thermoplastic suspensions with different contents of pore-forming agents (PFA), which were co-sintered defect-free. Different materials were investigated concerning their suitability as PFA for the T3DP process. Diverse zirconia-based suspensions were prepared and used for the AM of single- and multi-material test components. All of the samples were sintered defect-free, and in the end, we could realize a brick wall-like component consisting of dense (<1% porosity) and porous (approx. 5% porosity) zirconia areas to combine different properties in one component. T3DP opens the door to the AM of further ceramic-based 4D components, such as multi-color, multi-material, or especially, multi-functional components.

  3. Engine testing of ceramic cam-roller followers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kalish, Y. [Detroit Diesel Corp., MI (United States)

    1992-04-01

    For several years, DDC has been developing monolithic ceramic heat engine components. One of the components, developed for an application in our state-of-the-art on-highway, heavy-duty diesel engine, the Series 60, is a silicon nitride cam-roller follower. Prior to starting this program, each valve train component in the Series 60 was considered for conversion to a ceramic material. Many advantages and disadvantages (benefits and risks) were considered. From this effort, one component was selected, the cam-roller follower. Using a system design approach, a ceramic cam-roller follower offered functional improvement at a reasonable cost. The purpose of the project was to inspect and test 100 domestically produced silicon nitride cam-roller followers built to the requirements of the DDC series 60 engine.

  4. Ceramic technology report. Semi-annual progress report, April 1994--September 1994

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1995-06-01

    The Ceramic Technology Project was originally developed by the Department of Energy`s Office of Transportation Systems (OTS) in Energy Efficiency and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. In response to extensive input from industry, the plan is to extend the engine types which were previously supported (advanced gas turbine and low-heat-rejection diesel engines) to include near-term (5-10 years) applications in conventional automobile and diesel truck engines. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. A systematic approach to reducing the cost of components is envisioned. The work elements are as follows: economic cost modeling, ceramic machining, powder synthesis, alternative forming and densification processes, yield improvement, system design studies, standards development, low-expansion ceramics, and testing and data base development.

  5. Oxide_Oxide Ceramic Matrix Composite (CMC) Exhaust Mixer Development in the NASA Environmentally Responsible Aviation (ERA) Project

    Science.gov (United States)

    Kiser, J. Douglas; Bansal, Narottam P.; Szelagowski, James; Sokhey, Jagdish; Heffernan, Tab; Clegg, Joseph; Pierluissi, Anthony; Riedell, Jim; Wyen, Travis; Atmur, Steven; hide

    2015-01-01

    LibertyWorks®, a subsidiary of Rolls-Royce Corporation, first studied CMC (ceramic matrix composite) exhaust mixers for potential weight benefits in 2008. Oxide CMC potentially offered weight reduction, higher temperature capability, and the ability to fabricate complex-shapes for increased mixing and noise suppression. In 2010, NASA was pursuing the reduction of NOx emissions, fuel burn, and noise from turbine engines in Phase I of the Environmentally Responsible Aviation (ERA) Project (within the Integrated Systems Research Program). ERA subtasks, including those focused on CMC components, were being formulated with the goal of maturing technology from Proof of Concept Validation (Technology Readiness Level 3 (TRL 3)) to System/Subsystem or Prototype Demonstration in a Relevant Environment (TRL 6). LibertyWorks®, a subsidiary of Rolls-Royce Corporation, first studied CMC (ceramic matrix composite) exhaust mixers for potential weight benefits in 2008. Oxide CMC potentially offered weight reduction, higher temperature capability, and the ability to fabricate complex-shapes for increased mixing and noise suppression. In 2010, NASA was pursuing the reduction of NOx emissions, fuel burn, and noise from turbine engines in Phase I of the Environmentally Responsible Aviation (ERA) Project (within the Integrated Systems Research Program). ERA subtasks, including those focused on CMC components, were being formulated with the goal of maturing technology from Proof of Concept Validation (Technology Readiness Level 3 (TRL 3)) to System/Subsystem or Prototype Demonstration in a Relevant Environment (TRL 6). Oxide CMC component at both room and elevated temperatures. A TRL˜5 (Component Validation in a Relevant Environment) was attained and the CMC mixer was cleared for ground testing on a Rolls-Royce AE3007 engine for performance evaluation to achieve TRL 6.

  6. Feature extraction for ultrasonic sensor based defect detection in ceramic components

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2014-02-01

    High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

  7. The status of ceramic turbine component fabrication and quality assurance relevant to automotive turbine needs

    Energy Technology Data Exchange (ETDEWEB)

    Richerson, D.W.

    2000-02-01

    This report documents a study funded by the U.S. Department of Energy (DOE) Office of Transportation Technologies (OTT) with guidance from the Ceramics Division of the United States Automotive Materials Partnership (USAMP). DOE and the automotive companies have funded extensive development of ceramic materials for automotive gas turbine components, the most recent effort being under the Partnership for a New Generation of Vehicles (PNGV) program.

  8. Feature selection for neural network based defect classification of ceramic components using high frequency ultrasound.

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2015-09-01

    The motivation for this research stems from a need for providing a non-destructive testing method capable of detecting and locating any defects and microstructural variations within armour ceramic components before issuing them to the soldiers who rely on them for their survival. The development of an automated ultrasonic inspection based classification system would make possible the checking of each ceramic component and immediately alert the operator about the presence of defects. Generally, in many classification problems a choice of features or dimensionality reduction is significant and simultaneously very difficult, as a substantial computational effort is required to evaluate possible feature subsets. In this research, a combination of artificial neural networks and genetic algorithms are used to optimize the feature subset used in classification of various defects in reaction-sintered silicon carbide ceramic components. Initially wavelet based feature extraction is implemented from the region of interest. An Artificial Neural Network classifier is employed to evaluate the performance of these features. Genetic Algorithm based feature selection is performed. Principal Component Analysis is a popular technique used for feature selection and is compared with the genetic algorithm based technique in terms of classification accuracy and selection of optimal number of features. The experimental results confirm that features identified by Principal Component Analysis lead to improved performance in terms of classification percentage with 96% than Genetic algorithm with 94%. Copyright © 2015 Elsevier B.V. All rights reserved.

  9. Revision of cemented hip arthroplasty using a hydroxyapatite-ceramic-coated femoral component.

    Science.gov (United States)

    Raman, R; Kamath, R P; Parikh, A; Angus, P D

    2005-08-01

    We report the clinical and radiological outcome of 86 revisions of cemented hip arthroplasties using JRI-Furlong hydroxyapatite-ceramic-coated acetabular and femoral components. The acetabular component was revised in 62 hips and the femoral component in all hips. The mean follow-up was 12.6 years and no patient was lost to follow-up. The mean age of the patients was 71.2 years. The mean Harris hip and Oxford scores were 82 (59 to 96) and 23.4 (14 to 40), respectively. The mean Charnley modification of the Merle d'Aubigné and Postel score was 5 (3 to 6) for pain, 4.9 (3 to 6) for movement and 4.4 (3 to 6) for mobility. Migration of the acetabular component was seen in two hips and the mean acetabular inclination was 42.6 degrees. The mean linear polyethylene wear was 0.05 mm/year. The mean subsidence of the femoral component was 1.9 mm and stress shielding was seen in 23 (28%) with bony ingrowth in 76 (94%). Heterotopic ossification was seen in 12 hips (15%). There were three re-revisions, two for deep sepsis and one for recurrent dislocation and there were no re-revisions for aseptic loosening. The mean EuroQol EQ-5D description scores and health thermometer scores were 0.69 (0.51 to 0.89) and 79 (54 to 95), respectively. With an end-point of definite or probable loosening, the probability of survival at 12 years was 93.9% and 95.6% for the acetabular and femoral components, respectively. Overall survival at 12 years, with removal or further revision of either component for any reason as the end-point, was 92.3%. Our study supports the continued use of this arthroplasty and documents the durability of hydroxyapatite-ceramic-coated components.

  10. Microstructural evolution during the synthesis of bulk components from nanocrystalline ceramic powder, part II: microstructure and properties

    International Nuclear Information System (INIS)

    Ajaal, T. T.; Metak, A. M.

    2004-01-01

    Part I of this review, published in 5 /4th of Al-Nawah magazine, was devoted to the synthetic techniques used in the production processes of a bulk components of nanocrystalline materials. In this part, the microstructural evolution and its effect on the materials properties will be detailed. Minimizing grain growth and maximizing densification during the sintering stage of the ultrafine particles as well as the homogeneous densification in pressureless sintering, grain growth and rapid rate pressureless sintering will be discussed. Ceramics are well known for their high strength at elevated temperatures, as well as the extreme brittleness that prevents their application in many critical components. However, researchers have found that brittleness can be overcome by reducing particle sizes to nanometer levels. These fine grain structures are believed to provide improved ductility the individual grains can slide over one another without causing cracks. In addition, nanophase ceramics are more easily formed than their conventional counterparts, and easier to machine without cracking or breaking. Shrinkage during sintering is also greatly reduced in nanophase ceramics, and they can be sintered at lower temperatures than conventional ceramics. As a result, nanophase ceramics have the potential to deliver an ideal combination of ductility and high-temperature strength, allowing increased efficiency in applications ranging from automobile engines to jet aircraft. This part of the review covers the microstructural evolution during the synthetic process of nanocrystalline ceramic materials and its effects on the materials properties.(author)

  11. Analyses of fine paste ceramics

    International Nuclear Information System (INIS)

    Sabloff, J.A.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics

  12. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  13. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant

    2001-10-29

    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  14. Hybrid membrane-microfluidic components using a novel ceramic MEMS technology

    Science.gov (United States)

    Lutz, Brent J.; Polyakov, Oleg; Rinaldo, Chris

    2012-03-01

    A novel hybrid nano/microfabrication technology has been employed to produce unique MEMS and microfluidic components that integrate nanoporous membranes. The components are made by micromachining a self-organized nanostructured ceramic material that is biocompatible and amenable to surface chemistry modification. Microfluidic structures, such as channels and wells, can be made with a precision of membranes can be integrated into the bottom of these structures, featuring a wide range of possible thicknesses, from 100 micron to membranes may be non-porous or porous (with controllable pore sizes from 200 nm to technology is highly scaleable, and thus can yield low-cost, reliable, disposable microcomponents and devices. Specific applications that can benefit from this technology includes cell culturing and assays, imaging by cryo-electron tomography, environmental sample processing, as well as many others.

  15. Ceramics Technology Project database: September 1991 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-06-01

    The piston ring-cylinder liner area of the internal combustion engine must withstand very-high-temperature gradients, highly-corrosive environments, and constant friction. Improving the efficiency in the engine requires ring and cylinder liner materials that can survive this abusive environment and lubricants that resist decomposition at elevated temperatures. Wear and friction tests have been done on many material combinations in environments similar to actual use to find the right materials for the situation. This report covers tribology information produced from 1986 through July 1991 by Battelle columbus Laboratories, Caterpillar Inc., and Cummins Engine Company, Inc. for the Ceramic Technology Project (CTP). All data in this report were taken from the project`s semiannual and bimonthly progress reports and cover base materials, coatings, and lubricants. The data, including test rig descriptions and material characterizations, are stored in the CTP database and are available to all project participants on request. Objective of this report is to make available the test results from these studies, but not to draw conclusions from these data.

  16. Additively Manufactured Ceramic Rocket Engine Components

    Data.gov (United States)

    National Aeronautics and Space Administration — HRL Laboratories, LLC, with Vector Space Systems (VSS) as subcontractor, has a 24-month effort to develop additive manufacturing technology for reinforced ceramic...

  17. Ceramic combustor mounting

    Science.gov (United States)

    Hoffman, Melvin G.; Janneck, Frank W.

    1982-01-01

    A combustor for a gas turbine engine includes a metal engine block including a wall portion defining a housing for a combustor having ceramic liner components. A ceramic outlet duct is supported by a compliant seal on the metal block and a reaction chamber liner is stacked thereon and partly closed at one end by a ceramic bypass swirl plate which is spring loaded by a plurality of circumferentially spaced, spring loaded guide rods and wherein each of the guide rods has one end thereof directed exteriorly of a metal cover plate on the engine block to react against externally located biasing springs cooled by ambient air and wherein the rod spring support arrangement maintains the stacked ceramic components together so that a normal force is maintained on the seal between the outlet duct and the engine block under all operating conditions. The support arrangement also is operative to accommodate a substantial difference in thermal expansion between the ceramic liner components of the combustor and the metal material of the engine block.

  18. Advanced Turbine Technology Applications Project (ATTAP) 1993 annual report

    Science.gov (United States)

    1994-01-01

    This report summarizes work performed by AlliedSignal Engines, a unit of AlliedSignal Aerospace Company, during calendar year 1993, toward development and demonstration of structural ceramic technology for automotive gas turbine engines. This work was performed for the U.S. Department of Energy (DOE) under National Aeronautics and Space Administration (NASA) Contract DEN3-335, Advanced Turbine Technology Applications Project (ATFAP). During 1993, the test bed used to demonstrate ceramic technology was changed from the AlliedSignal Engines/Garrett Model AGT101 regenerated gas turbine engine to the Model 331-200(CT) engine. The 331-200(CT) ceramic demonstrator is a fully-developed test platform based on the existing production AlliedSignal 331-200(ER) gas turbine auxiliary power unit (APU), and is well suited to evaluating ceramic turbine blades and nozzles. In addition, commonality of the 331-200(CT) engine with existing gas turbine APU's in commercial service provides the potential for field testing of ceramic components. The 1993 ATTAP activities emphasized design modifications of the 331-200 engine test bed to accommodate ceramic first-stage turbine nozzles and blades, fabrication of the ceramic components, ceramic component proof and rig tests, operational tests of the test bed equipped with the ceramic components, and refinement of critical ceramic design technologies.

  19. Alternative movement : collaborative project has researchers looking to ceramic membranes to improve produced water treatment

    Energy Technology Data Exchange (ETDEWEB)

    Wells, P.

    2009-10-15

    Ceramic membranes have high chemical and thermal stability coupled with mechanical strength and are therefore used in a range of microfiltration, ultrafiltration and nanofiltration applications. This article described a new technology that involves the use of ceramic membranes in the treatment of produced water in thermal heavy oil recovery operations. The efficacy of advanced ceramic nano-membrane technology (CMT) is being examined in bench-scale experiments at the Southern Alberta Institute of Technology (SAIT) in collaboration with the department of chemical and petroleum engineering at the University of Calgary. In one project, next-generation ceramic membrane technology is being used as part of the overall treatment process of produced water. The project is funded through a Canadian Association of Petroleum Producers fund and the Alberta Department of Energy. It is facilitated by the Petroleum Technology Alliance Canada in an effort to find cost-effective treatment solutions for recycling produced water for the conventional oil and gas industry. The key objective is to increase the amount of produced water that can be reused rather than disposed into deep saline aquifers. The research focuses on the pre-treatment of produced water and related salt impacted water by using ceramic membranes for the removal of organic compounds for beneficial reuse downstream. Ceramic membranes consist of a multilayer system and their performance depends on the separation and permeation properties of the membrane as well as its mechanical integrity. It was concluded that the CMT findings will be beneficial to the oil and gas industry in providing practical solutions for the challenging issues associated with de-oiling and produced water treatment. 2 figs.

  20. Fabrication of ceramic components for fluidics with green machining and reaction binding of Al-containing precursor mixes - component design and testing. Final report; Fertigung von keramischen Bauteilen fuer die Fluidtechnik mit Gruenbearbeitung und Reaktionsbinden von Al-haltigen Precursormischungen - Bauteilgestaltung und Erprobung. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Skirde, E.; Esders, H.; Ivantysyn, J.

    2003-03-05

    The Sauer-Danfoss project covered the testing of ceramic pistons and bushings in oil-hydraulic swash plate axial piston pumps. Both components move relative to each other while transmitting very high forces. This results in high component stresses and in high tribological loads of the contact surface. If the ceramic components can withstand both types of stress, the range of permissible operating parameters can be extended, especially the maximum speed as ceramics have a much lower specific mass than metals, which result in much lower inertial forces. In conventional systems of steel piston and metal bushing, high speed and high temperatures will result in poor lubrication and cause freezing of the piston. This is not the case with ceramics because of their great hardness, heat resistance, and chemical inertness. (orig.) [German] Das Teilprojekt von Sauer-Danfoss befasste sich mit der Erprobung keramischer Kolben und Buchsen in oelhydraulischen Schraegscheiben-Axialkolbenpumpen. Beide Bauteile (die sogenannten Leitteile) bewegen sich relativ zueinander und uebertragen dabei sehr hohe Betriebskraefte. Daraus resultieren nicht nur grosse Spannungen in den Teilen, sondern auch hohe tribologische Beanspruchungen in der Kontaktflaeche. Wenn die keramischen Bauteile beiden Beanspruchungsarten gewachsen sind, dann ist eine Ausdehnung des Bereichs erlaubter Betriebsparameter moeglich. Insbesondere ist hier die maximale Drehzahl zu nennen, da aus der im Vergleich zu metallischen Werkstoffen sehr geringen spezifischen Masse von Keramik weitaus geringere Traegheitskraefte resultieren. Bei der konventionellen Werkstoffpaarung (gehaerteter Stahlkolben-Messingbuchse) besteht ausserdem bei hohen Drehzahlen und Temperaturen wegen der damit verbundenen schlechten Schmierung die Gefahr des Festfressens. Diese ist bei keramischen Werkstoffen aufgrund der hohen Haerte, Waermebestaendigkeit und chemischen Inertheit nicht zu erwarten. (orig.)

  1. Calculation and experimental investigation of multi-component ceramic systems

    International Nuclear Information System (INIS)

    Rother, M.

    1994-12-01

    This work shows a way to combine thermodynamic calculations and experiments in order to get useful information on the constitution of metal/non-metal systems. Many data from literature are critically evaluated and used as a basis for experiments and calculations. The following multi-component systems are treated: 1. Multi-component systems of 'ceramic' materials with partially metallic bonding (carbides, nitrides, oxides, borides, carbonitrides, borocarbides, oxinitrides of the 4-8th transition group metals) 2. multi-component systems of non-metallic materials with dominant covalent bonding (SiC, Si 3 N 4 , SiB 6 , BN, Al 4 C 3 , Be 2 C) 3. multi-component systems of non-metallic materials with dominant heteropolar bonding (Al 2 O 3 , TiO 2 , BeO, SiO 2 , ZrO 2 ). The interactions between 1. and 2., 2. and 3., 1. and 3. are also considered. The latest commercially available programmes for the calculation of thermodynamical equilibria and phase diagrams are evaluated and compared considering their facilities and limits. New phase diagrams are presented for many presently unknown multi-component systems; partly known systems are completed on the basis of selected thermodynamic data. The calculations are verified by experimental investigations (metallurgical and powder technology methods). Altogether 690 systems are evaluated, 126 are calculated for the first time and 52 systems are experimentally verified. New data for 60 ternary phases are elaborated by estimating the data limits for the Gibbs energy values. A synthesis of critical evaluation of literature, calculations and experiments leads to new important information about equilibria and reaction behaviour in multi-component systems. This information is necessary to develop new stable and metastable materials. (orig./MM) [de

  2. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

    2015-02-01

    Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  3. High-temperature materials and structural ceramics

    International Nuclear Information System (INIS)

    1990-01-01

    This report gives a survey of research work in the area of high-temperature materials and structural ceramics of the KFA (Juelich Nuclear Research Center). The following topics are treated: (1) For energy facilities: ODS materials for gas turbine blades and heat exchangers; assessment of the remaining life of main steam pipes, material characterization and material stress limits for First-Wall components; metallic and graphitic materials for high-temperature reactors. (2) For process engineering plants: composites for reformer tubes and cracking tubes; ceramic/ceramic joints and metal/ceramic and metal/metal joints; Composites and alloys for rolling bearing and sliding systems up to application temperatures of 1000deg C; high-temperature corrosion of metal and ceramic material; porous ceramic high-temperature filters and moulding coat-mix techniques; electrically conducting ceramic material (superconductors, fuel cells, solid electrolytes); high-temperature light sources (high-temperature chemistry); oil vapor engines with caramic components; ODS materials for components in diesel engines and vehicle gas turbines. (MM) [de

  4. Investigation of properties and performance of ceramic composite components: Final report on Phases 3 and 4

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Halverson, H.; Carter, R.H.; Miraj, N.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1998-01-15

    The objective of the Fossil Energy Advanced Research and Technology Development (AR and TD) Materials Program is to conduct research and development on materials for longer-term fossil energy applications as well as for generic needs of various fossil fuel technologies. The research program of the Materials Response Group at Virginia Tech addresses the need for reliable and durable structural ceramic composites to perform in high temperature environments. The research effort provides an experimental and analytical basis for the transition from properties of materials to performance of actual component structures. Phases 1 and 2 of the present program focused on the development of test capabilities, initial studies of component mechanical response under various conditions and the development of a life prediction methodology. These efforts have been described in previous reports. This report summarizes the major tasks completed under Phases 3 and 4 of the project. Overall, the authors have made significant progress in a broad spectrum of tasks in this program. Their efforts have encompassed component evaluation, assessment of new SiC-based composites with improved high-temperature potential, development of oxide coating materials for SiC, and the extension and development of new models for predicting the durability of composite components under specific operating conditions for various CMC applications. Each of these areas of work is an important area for achieving the ultimate goal of usable SiC-based composites in high-temperature corrosive environments typical of fossil energy applications.

  5. Quality assurance in ceramic materials and components. High-resolution non-destructive testing especially of ceramic surfaces

    International Nuclear Information System (INIS)

    Reiter, H.; Hoffmann, B.; Morsch, A.; Arnold, W.; Schneider, E.

    1988-01-01

    This report discusses the influence of defects on the failure behavior of ceramic materials under four-point bending stress. In this connection various Si 3 N 4 and SiC materials with and without artificially introduced defect particles (Fe, WC, Si, pores) were examined by the following non-destructive test methods: photoacoustic microscopy, scanning laser acoustic microscopy, microfocus roentgenoscopy and ultrasound transit-time measurements. Finally, a four-point bending test and a fracture-mechanical evaluation of the fracture-incuding defects were carried out at the Institute for reliability and failure studies in mechanical engineering of the University of Karlsruhe. According to the type of stress the samples predominantly failed in the case of defects in the surface zone of the side in tension. Among the ndt methods applied the photoacoustic microscopy as a typical surface testing method could predict most of the fracture-inducing defects (30-50 %) without causing destruction. In this connection a different detection sensitivity which corresponds to the thermal reflection factors became apparent according to the type of defect. Furthermore the reports describes the results of some preliminary tests on ndt of green ceramics. In these investigations both the microfocus roentgenoscopy test and the roentgen computed tomography showed a high potential of detecting inhomogeneities and defects in green Si 3 N 4 and SiC components. (orig.) [de

  6. Federal Aviation Administration (FAA airworthiness certification for ceramic matrix composite components in civil aircraft systems

    Directory of Open Access Journals (Sweden)

    Gonczy Stephen T.

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs are being designed and developed for engine and exhaust components in commercial aviation, because they offer higher temperature capabilities, weight savings, and improved durability compared to metals. The United States Federal Aviation Administration (FAA issues and enforces regulations and minimum standards covering the safe manufacture, operation, and maintenance of civil aircraft. As new materials, these ceramic composite components will have to meet the certification regulations of the FAA for “airworthiness”. The FAA certification process is defined in the Federal Aviation Regulations (Title 14 of the Code of Federal Regulations, FAA policy statements, orders, advisory circulars, technical standard orders, and FAA airworthiness directives. These regulations and documents provide the fundamental requirements and guidelines for design, testing, manufacture, quality assurance, registration, operation, inspection, maintenance, and repair of aircraft systems and parts. For metallic parts in aircraft, the FAA certification and compliance process is well-established for type and airworthiness certification, using ASTM and SAE standards, the MMPDS data handbook, and FAA advisory circulars. In a similar manner for polymer matrix composites (PMC, the PMC industry and the FAA have jointly developed and are refining parallel guidelines for polymer matrix composites (PMCs, using guidance in FAA circulars and the CMH-17 PMC handbook. These documents discuss design methods and codes, material testing, property data development, life/durability assessment, production processes, QA procedures, inspection methods, operational limits, and repairs for PMCs. For ceramic composites, the FAA and the CMC and aerospace community are working together (primarily through the CMH-17 CMC handbook to define and codify key design, production, and regulatory issues that have to be addressed in the certification of CMC components in

  7. Ceramic Parts for Turbines

    Science.gov (United States)

    Jones, R. D.; Carpenter, Harry W.; Tellier, Jim; Rollins, Clark; Stormo, Jerry

    1987-01-01

    Abilities of ceramics to serve as turbine blades, stator vanes, and other elements in hot-gas flow of rocket engines discussed in report. Ceramics prime candidates, because of resistance to heat, low density, and tolerance of hostile environments. Ceramics considered in report are silicon nitride, silicon carbide, and new generation of such ceramic composites as transformation-toughened zirconia and alumina and particulate- or whisker-reinforced matrices. Report predicts properly designed ceramic components viable in advanced high-temperature rocket engines and recommends future work.

  8. Effects of neutron irradiation on glass ceramics as pressure-less joining materials for SiC based components for nuclear applications

    Czech Academy of Sciences Publication Activity Database

    Ferraris, M.; Casalegno, V.; Rizzo, S.; Salvo, M.; Van Staveren, T.O.; Matějíček, Jiří

    2012-01-01

    Roč. 429, 1-3 (2012), s. 166-172 ISSN 0022-3115 R&D Projects: GA MPO 2A-1TP1/101 Institutional research plan: CEZ:AV0Z20430508 Keywords : glass-ceramic * joining * SiC composites * fusion materials Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.211, year: 2012 http://www.sciencedirect.com/science/article/pii/S0022311512002668

  9. Cordierite Glass-Ceramics for Dielectric Materials

    International Nuclear Information System (INIS)

    Siti Mazatul Azwa Saiyed Mohd Nurddin; Selamat, Malek; Ismail, Abdullah

    2007-01-01

    The objective of this project is to examine the potential of using Malaysian silica sand deposit as SiO2 raw material in producing cordierite glass-ceramics (2MgO-2Al2O3-5SiO2) for dielectric materials. Upgraded silica sands from Terengganu and ex-mining land in Perak were used in the test-works. The glass batch of the present work has a composition of 45.00% SiO2, 24.00% Al2O3, 15.00% MgO and 8.50% TiO2 as nucleation agent. From the differential thermal analysis results, the crystallization temperature was found to start around 900 deg. C. The glass samples were heat-treated at 900 deg. C and 1000 deg. C. The X-ray diffraction analysis (XRD) results showed glass-ceramics from Terengganu samples containing mainly cordierite and minor β-quartz crystals. However, glass-ceramics from ex-mining land samples contained mainly α-quartz and minor cordierite crystals. Glass-ceramics with different crystal phases exhibit different mechanical, dielectric and thermal properties. Based on the test works, both silica sand deposits, can be potentially used to produce dielectric material component

  10. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1996-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  11. Final Project Report CFA-14-6357: A New Paradigm for Understanding Multiphase Ceramic Waste Form Performance

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle [Clemson Univ., SC (United States); Bordia, Rajendra [Clemson Univ., SC (United States); Reifsnider, Kenneth [Univ. of South Carolina, Columbia, SC (United States); Chiu, Wilson [Univ. of Connecticut, Storrs, CT (United States); Amoroso, Jake [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-12-28

    This project fabricated model multiphase ceramic waste forms with processing-controlled microstructures followed by advanced characterization with synchrotron and electron microscopy-based 3D tomography to provide elemental and chemical state-specific information resulting in compositional phase maps of ceramic composites. Details of 3D microstructural features were incorporated into computer-based simulations using durability data for individual constituent phases as inputs in order to predict the performance of multiphase waste forms with varying microstructure and phase connectivity.

  12. Manufacturing conditioned roughness and wear of biomedical oxide ceramics for all-ceramic knee implants.

    Science.gov (United States)

    Turger, Anke; Köhler, Jens; Denkena, Berend; Correa, Tomas A; Becher, Christoph; Hurschler, Christof

    2013-08-29

    Ceramic materials are used in a growing proportion of hip joint prostheses due to their wear resistance and biocompatibility properties. However, ceramics have not been applied successfully in total knee joint endoprostheses to date. One reason for this is that with strict surface quality requirements, there are significant challenges with regard to machining. High-toughness bioceramics can only be machined by grinding and polishing processes. The aim of this study was to develop an automated process chain for the manufacturing of an all-ceramic knee implant. A five-axis machining process was developed for all-ceramic implant components. These components were used in an investigation of the influence of surface conformity on wear behavior under simplified knee joint motion. The implant components showed considerably reduced wear compared to conventional material combinations. Contact area resulting from a variety of component surface shapes, with a variety of levels of surface conformity, greatly influenced wear rate. It is possible to realize an all-ceramic knee endoprosthesis device, with a precise and affordable manufacturing process. The shape accuracy of the component surfaces, as specified by the design and achieved during the manufacturing process, has a substantial influence on the wear behavior of the prosthesis. This result, if corroborated by results with a greater sample size, is likely to influence the design parameters of such devices.

  13. Development of Advanced Ceramic Manufacturing Technology; FINAL

    International Nuclear Information System (INIS)

    Pujari, V.K.

    2001-01-01

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. I n order to achieve these objectives, NAC, a leading U.S. advanced ceramics component manufacturer, assembled a multidisciplinary, vertically integrated team. This team included: a major diesel engine builder, Detroit Diesel Corporation (DDC); a corporate ceramics research division, SGIC's Northboro R and D Center; intelligent processing system developers, BDM Federal/MATSYS; a furnace equipment company, Centorr/Vacuum Industries; a sintering expert, Wittmer Consultants; a production OEM, Deco-Grand; a wheel manufacturer and grinding operation developer, Norton Company's Higgins Grinding Technology Center (HGTC); a ceramic machine shop, Chand Kare Technical Ceramics; and a manufacturing cost consultant, IBIS Associates. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration

  14. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  15. Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives.

    Science.gov (United States)

    Gonzalez-Gutierrez, Joamin; Cano, Santiago; Schuschnigg, Stephan; Kukla, Christian; Sapkota, Janak; Holzer, Clemens

    2018-05-18

    Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented.

  16. Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives

    Science.gov (United States)

    Cano, Santiago

    2018-01-01

    Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented. PMID:29783705

  17. Life prediction methodology for ceramic components of advanced vehicular heat engines: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Khandelwal, P.K.; Provenzano, N.J.; Schneider, W.E. [Allison Engine Co., Indianapolis, IN (United States)

    1996-02-01

    One of the major challenges involved in the use of ceramic materials is ensuring adequate strength and durability. This activity has developed methodology which can be used during the design phase to predict the structural behavior of ceramic components. The effort involved the characterization of injection molded and hot isostatic pressed (HIPed) PY-6 silicon nitride, the development of nondestructive evaluation (NDE) technology, and the development of analytical life prediction methodology. Four failure modes are addressed: fast fracture, slow crack growth, creep, and oxidation. The techniques deal with failures initiating at the surface as well as internal to the component. The life prediction methodology for fast fracture and slow crack growth have been verified using a variety of confirmatory tests. The verification tests were conducted at room and elevated temperatures up to a maximum of 1371 {degrees}C. The tests involved (1) flat circular disks subjected to bending stresses and (2) high speed rotating spin disks. Reasonable correlation was achieved for a variety of test conditions and failure mechanisms. The predictions associated with surface failures proved to be optimistic, requiring re-evaluation of the components` initial fast fracture strengths. Correlation was achieved for the spin disks which failed in fast fracture from internal flaws. Time dependent elevated temperature slow crack growth spin disk failures were also successfully predicted.

  18. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Science.gov (United States)

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  19. Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

    Science.gov (United States)

    Zhu, Dongming

    2018-01-01

    Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

  20. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    International Nuclear Information System (INIS)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-01-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  1. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    Science.gov (United States)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-06-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  2. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  3. Structural Design of Glass and Ceramic Components for Space System Safety

    Science.gov (United States)

    Bernstein, Karen S.

    2007-01-01

    Manned space flight programs will always have windows as part of the structural shell of the crew compartment. Astronauts and cosmonauts need to and enjoy looking out of the spacecraft windows at Earth, at approaching vehicles, at scientific objectives and at the stars. With few exceptions spacecraft windows have been made of glass, and the lessons learned over forty years of manned space flight have resulted in a well-defined approach for using this brittle, unforgiving material in NASA's vehicles, in windows and other structural applications. This chapter will outline the best practices that have developed at NASA for designing, verifying and accepting glass (and ceramic) windows and other components for safe and reliable use in any space system.

  4. Material interactions between system components and glass product melts in a ceramic melter

    International Nuclear Information System (INIS)

    Knitter, R.

    1989-07-01

    The interactions of the ceramic and metallic components of a ceramic melter for the vitrification of High Active Waste were investigated with simulated glass product melts in static crucible tests at 1000 0 C and 1150 0 C. Corrosion of the fusion-cast Al 2 O 3 -ZrO 2 -SiO 2 - and Al 2 O 3 -ZrO 2 -SiO 2 -Cr 2 O 3 -refractories (ER 1711 and ER 2161) is characterized by homogeneous chemical dissolution and diffusion through the glass matrix of the refractory. The resulting boundary compositions lead to characteristic modification and formation of phases, not only inside the refractory but also in the glass melt. The attack of the electrode material, a Ni-Cr-Fe-alloy Inconel 690, by the glass melt takes place via grain boundaries and leads to the oxidation of Cr and growth of Cr 2 O 3 -crystals at the boundary layer. Noble metals, added to the glass melt can form solid solutions with the alloy with varying compositions. (orig.) [de

  5. A Novel Technique for the Connection of Ceramic and Titanium Implant Components Using Glass Solder Bonding

    Directory of Open Access Journals (Sweden)

    Enrico Mick

    2015-07-01

    Full Text Available Both titanium and ceramic materials provide specific advantages in dental implant technology. However, some problems, like hypersensitivity reactions, corrosion and mechanical failure, have been reported. Therefore, the combining of both materials to take advantage of their pros, while eliminating their respective cons, would be desirable. Hence, we introduced a new technique to bond titanium and ceramic materials by means of a silica-based glass ceramic solder. Cylindrical compound samples (Ø10 mm × 56 mm made of alumina toughened zirconia (ATZ, as well as titanium grade 5, were bonded by glass solder on their end faces. As a control, a two-component adhesive glue was utilized. The samples were investigated without further treatment, after 30 and 90 days of storage in distilled water at room temperature, and after aging. All samples were subjected to quasi-static four-point-bending tests. We found that the glass solder bonding provided significantly higher bending strength than adhesive glue bonding. In contrast to the glued samples, the bending strength of the soldered samples remained unaltered by the storage and aging treatments. Scanning electron microscopy (SEM and energy-dispersive X-ray (EDX analyses confirmed the presence of a stable solder-ceramic interface. Therefore, the glass solder technique represents a promising method for optimizing dental and orthopedic implant bondings.

  6. Planar ceramic membrane assembly and oxidation reactor system

    Science.gov (United States)

    Carolan, Michael Francis; Dyer, legal representative, Kathryn Beverly; Wilson, Merrill Anderson; Ohm, Ted R.; Kneidel, Kurt E.; Peterson, David; Chen, Christopher M.; Rackers, Keith Gerard; Dyer, deceased, Paul Nigel

    2007-10-09

    Planar ceramic membrane assembly comprising a dense layer of mixed-conducting multi-component metal oxide material, wherein the dense layer has a first side and a second side, a porous layer of mixed-conducting multi-component metal oxide material in contact with the first side of the dense layer, and a ceramic channeled support layer in contact with the second side of the dense layer. The planar ceramic membrane assembly can be used in a ceramic wafer assembly comprising a planar ceramic channeled support layer having a first side and a second side; a first dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the first side of the ceramic channeled support layer; a first outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the first dense layer; a second dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the second side of the ceramic channeled layer; and a second outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the second dense layer.

  7. Development of impact design methods for ceramic gas turbine components

    Science.gov (United States)

    Song, J.; Cuccio, J.; Kington, H.

    1990-01-01

    Impact damage prediction methods are being developed to aid in the design of ceramic gas turbine engine components with improved impact resistance. Two impact damage modes were characterized: local, near the impact site, and structural, usually fast fracture away from the impact site. Local damage to Si3N4 impacted by Si3N4 spherical projectiles consists of ring and/or radial cracks around the impact point. In a mechanistic model being developed, impact damage is characterized as microcrack nucleation and propagation. The extent of damage is measured as volume fraction of microcracks. Model capability is demonstrated by simulating late impact tests. Structural failure is caused by tensile stress during impact exceeding material strength. The EPIC3 code was successfully used to predict blade structural failures in different size particle impacts on radial and axial blades.

  8. HTR-E project. High-temperature components and systems

    International Nuclear Information System (INIS)

    Breuil, E.; Exner, R.

    2002-01-01

    The HTR-E European project (four years project) is proposed for the 5th Framework Programme and concerns the technical developments needed for the innovative components of a modern HTR with a direct cycle. These components have been selected with reference to the present projects (GT-MHR, PBMR): (1) the helium turbine, the recuperator heat exchanger, the electro-magnetic bearings and the helium rotating seal; (2) the tribology. Sliding innovative components in helium environment are particularly concerned. (3) the helium purification system. Recommendations on impurities contents have to be provided in accordance with the materials proposed for the innovative components. The main outcomes expected from the HTR-E project are the design recommendations and identification of further R and D needs for these components. This will be based: (1) on experience feedback from European past helium test loops and reactors; (2) on design studies, thermal-hydraulic and structural analyses; (3) and on experimental tests

  9. NASA/CARES dual-use ceramic technology spinoff applications

    Science.gov (United States)

    Powers, Lynn M.; Janosik, Lesley A.; Gyekenyesi, John P.; Nemeth, Noel N.

    1994-01-01

    NASA has developed software that enables American industry to establish the reliability and life of ceramic structures in a wide variety of 21st Century applications. Designing ceramic components to survive at higher temperatures than the capability of most metals and in severe loading environments involves the disciplines of statistics and fracture mechanics. Successful application of advanced ceramics material properties and the use of a probabilistic brittle material design methodology. The NASA program, known as CARES (Ceramics Analysis and Reliability Evaluation of Structures), is a comprehensive general purpose design tool that predicts the probability of failure of a ceramic component as a function of its time in service. The latest version of this software, CARESALIFE, is coupled to several commercially available finite element analysis programs (ANSYS, MSC/NASTRAN, ABAQUS, COSMOS/N4, MARC), resulting in an advanced integrated design tool which is adapted to the computing environment of the user. The NASA-developed CARES software has been successfully used by industrial, government, and academic organizations to design and optimize ceramic components for many demanding applications. Industrial sectors impacted by this program include aerospace, automotive, electronic, medical, and energy applications. Dual-use applications include engine components, graphite and ceramic high temperature valves, TV picture tubes, ceramic bearings, electronic chips, glass building panels, infrared windows, radiant heater tubes, heat exchangers, and artificial hips, knee caps, and teeth.

  10. Ceramic applications in the advanced Stirling automotive engine

    Science.gov (United States)

    Tomazic, W. A.; Cairelli, J. E.

    1978-01-01

    The requirements of the ideal Stirling cycle, as well as basic types of practical engines are described. Advantages, disadvantages, and problem areas of these Stirling engines are discussed. The potential for ceramic components is also considered. Currently ceramics are used in only two areas, the air preheater and insulating tiles between the burner and the heater head. For the advanced Stirling engine to achieve high efficiency and low cost, the principal components are expected to be made from ceramic materials, including the heater head, air preheater, regenerator, the burner and the power piston. Supporting research and technology programs for ceramic component development are briefly described.

  11. Surface engineering glass-metal coatings designed for induction heating of ceramic components

    International Nuclear Information System (INIS)

    Khan, Amir Azam; Labbe, Jean Claude

    2014-01-01

    The term Surface Engineering is of relatively recent origin and use, however, the use of coatings and treatments to render surfaces of materials more suitable for certain application or environment is not new. With the advent of Vacuum Technology, Surface Engineering has gained a whole new impetus, whereby expensive materials with adequate mechanical, chemical and thermal properties are being coated or treated on their surfaces in order to achieve what is called as Surface Engineered materials. The present paper presents an overview of recent achievements in Surface Engineering and gives a detailed view of a specific application where glass-metal composite coatings were deposited on ceramic components in order to render them sensitive to induction heating. Sintered glaze coatings containing silver particles in appropriate concentration can be used for the induction heating of porcelain. Mixtures of glass ceramic powders with silver are used to prepare self-transfer patterns, which are deposited over porcelain. Several configurations of these coatings, which are aesthetic to start with, are employed and heating patterns are recorded. The microstructure of these coatings is discussed in relation to the heating ability by a classical household induction system. The results show that this technique is practical and commercially viable

  12. Ceramics and its Dimensions: Shaping the Future

    DEFF Research Database (Denmark)

    2016-01-01

    Ceramics and its Dimensions is a project which examines European ceramics from the perspectives of the past as well as of the future, with its new possibilities. The project has partner institutions in eleven different countries in Europe and it is co-funded through the Creative Europe program...... of EU and coordinated by the Porzellanikon Porcelain museum, Selb, Germany. Ceramics and its Dimensions: Shaping the Future (Module 6) is one of the ten modules (sub-projects) of the project and led by Aalto University, School of Art, Design and Architecture, Department of Design, Helsinki, Finland....... The sub-project consists of a workshop, a touring exhibition and a publication. It has been co-funded by the Finnish Ministry of Education and Culture....

  13. Method of forming a ceramic to ceramic joint

    Science.gov (United States)

    Cutler, Raymond Ashton; Hutchings, Kent Neal; Kleinlein, Brian Paul; Carolan, Michael Francis

    2010-04-13

    A method of joining at least two sintered bodies to form a composite structure, includes: providing a joint material between joining surfaces of first and second sintered bodies; applying pressure from 1 kP to less than 5 MPa to provide an assembly; heating the assembly to a conforming temperature sufficient to allow the joint material to conform to the joining surfaces; and further heating the assembly to a joining temperature below a minimum sintering temperature of the first and second sintered bodies. The joint material includes organic component(s) and ceramic particles. The ceramic particles constitute 40-75 vol. % of the joint material, and include at least one element of the first and/or second sintered bodies. Composite structures produced by the method are also disclosed.

  14. Blades and disks in gas turbines. Material and component behaviour. Project department D. Final report; Schaufeln und Scheiben in Gasturbinen. Werkstoff- und Bauteilverhalten. Projektbereich D. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-04-01

    The Special Research Department No. 339, ``Disks and Blades in Gas Turbines - Material and Component Characteristics`` received financial support from 1988 through 1996. This final report discusses activities of the years 1994, 1995, and 1996. Project group D, ``Production and Quality Assurance``, investigated rotors and blades. Grinding techniques were developed and optimized for nickel base materials, and the effects of grinding on the marginal zones was investigated, including an analysis of intrinsic stresses induced by machining. In the field of ceramics, separation and production of reinforced ceramics was investigated, and techniques for vacuum soldering of ceramic/ceramic and ceramic/metal compounds for high-temperature applications were developed. In the framework of a part-project carried out at HMI, neutron diffraction was used for nondestructive analysis of volume intrinsic stresses near the joint both on model geometries and on the joint between metal shaft and ceramic rotor. The development and application of computerized tomography for testing of ceramic rotors and joints was an important contribution to quality assurance. (orig./MM) [Deutsch] Der Sonderforschungsbereich 339 `Schaufeln und Scheiben in Gasturbinen - Werkstoff- und Bauteilverhalten` wurde von 1988 bis Ende 1996 gefoerdert. Der vorliegende Abschlussbericht behandelt vor allem die Arbeiten der Jahre 1994, 1995 und 1996. Am Bauteil Rotor und Schaufel orientierten sich die Arbeiten des Projektbereichs D `Fertigung und Qualitaetssicherung`. Zum einen wurden hier Schleifverfahren fuer Nickelbasis-Werkstoffe entwickelt und optimiert und der Einfluss der Schleifbearbeitung auf die Randzoneneigenschaften studiert. Zur Randzonencharakterisierung gehoerte insbesondere auch die Analyse bearbeitungsinduzierter Eigenspannungen. Auf der Seite der Keramiken wurde zum einen die trennende Fertigung verstaerkter Keramiken untersucht. Zum anderen wurden Techniken fuer das Hochvakuumloeten von Keramik

  15. [Comparison of in vivo characteristics of polyethylene wear particles produced by a metal and a ceramic femoral component in total knee replacement].

    Science.gov (United States)

    Veigl, D; Vavřík, P; Pokorný, D; Slouf, M; Pavlova, E; Landor, I

    2011-01-01

    The aim of the study was to evaluate in vivo and compare, in terms of the quality and number of ultra high-molecular polyethylene (UHMWPE) wear particles, total knee replacements of identical construction differing only in the material used for femoral component production, i.e., CoCrMo alloy or ZrO2 ceramics. Samples of peri-prosthetic granuloma tissue were collected in two patients with total knee replacement suffering from implant migration, who were matched in relevant characteristics. The primary knee replacement in Patient 1 with a CoCrMo femoral component was done 7.2 years and in Patient 2 with a ZrO2 implant 6.8 years before this assessment. The polyethylene wear-induced granuloma was analysed by the MORF method enabling us to assess the shape and size of wear debris and the IRc method for assessment of particle concentration. In the granuloma tissue samples of Patient 1, on the average, particles were 0.30 mm in size and their relative volume was 0.19. In the Patient 2 tissue samples, the average size of particles was 0.33 mm and their relative volume was 0.26. There was no significant difference in either particle morphology or their concentration in the granuloma tissue between the two patients. One of the options of how to reduce the production of polyethylene wear particles is to improve the tribological properties of contacting surfaces in total knee replacement by substituting a cobalt-chrome femoral component with a zirconia ceramic femoral component. The previous in vitro testing carried out with a mechanical simulator under conditions approaching real weight-bearing in the human body did show a nearly three-fold decrease in the number of UHMWPE wear particles in zirconia components. The evaluation of granuloma tissue induced by the activity of a real prosthetic joint for nearly seven years, however, did not reveal any great difference in either quality or quantity of polyethylene debris between the two replacements. The difference of surface

  16. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients.

    Science.gov (United States)

    Hernigou, Philippe; Roubineau, François; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

    2016-04-01

    Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantagesCoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion.However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with fracture of a component.We recommend that surgeons weigh the potential advantages and disadvantages of current CoC THA in comparison with other bearing surfaces when considering young very active patients who are candidates for THA. Cite this article: Hernigou P, Roubineau F, Bouthors C, Flouzat-Lachaniette C-H. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients. EFORT Open Rev 2016;1:107-111. DOI: 10.1302/2058-5241.1.000027.

  17. Characterization of ceramics and semiconductors using nuclear techniques. Final report of a co-ordinated research project

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    With the aim of promoting research and facilitating more extensive application of nuclear techniques for material development, the IAEA established in 1994 a Co-ordinated Research Project (CRP) on Characterization of Ceramics and Semiconductors using Nuclear Techniques. This publication reviews and summarizes recent developments in this field and includes an assessment of the current status and trends in nuclear techniques in characterization of inorganic materials of technological importance. The TECDOC presents new achievements on ceramic superconductor behaviour under neutron induced defects, optimization of structure of mineral gels,m low temperature preparation of fine particles of ferrites, crystal luminescence of ceramic composites with improved plastic properties, thin film defects and detoxification of asbestos. The investigation of chemical composition, phase transitions and magnetic properties of ferrites by Moessbauer spectroscopy is largely developed. The document includes 18 individual contributions, each of them has been indexed and provided with an abstract Refs, figs, tabs

  18. Characterization of ceramics and semiconductors using nuclear techniques. Final report of a co-ordinated research project

    International Nuclear Information System (INIS)

    1999-03-01

    With the aim of promoting research and facilitating more extensive application of nuclear techniques for material development, the IAEA established in 1994 a Co-ordinated Research Project (CRP) on Characterization of Ceramics and Semiconductors using Nuclear Techniques. This publication reviews and summarizes recent developments in this field and includes an assessment of the current status and trends in nuclear techniques in characterization of inorganic materials of technological importance. The TECDOC presents new achievements on ceramic superconductor behaviour under neutron induced defects, optimization of structure of mineral gels,m low temperature preparation of fine particles of ferrites, crystal luminescence of ceramic composites with improved plastic properties, thin film defects and detoxification of asbestos. The investigation of chemical composition, phase transitions and magnetic properties of ferrites by Moessbauer spectroscopy is largely developed. The document includes 18 individual contributions, each of them has been indexed and provided with an abstract

  19. Ceramic Technology Project semiannual progress report for October 1991--March 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-09-01

    Objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. Focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. The work is organized into the following elements: materials and processing (monolithics [SiC, SiN], ceramic composites, thermal and wear coatings, joining), materials design methodology, data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, NDE), and technology transfer. Individual abstracts were prepared for the individual contributions.

  20. Laser-assisted turning of components made of silicon-nitride ceramics

    International Nuclear Information System (INIS)

    Klocke, F.; Bausch, S.

    2001-01-01

    The manufacture of high-precision parts made of silicon-nitride ceramic, such as roller bearing rings or valves, currently involves finishing in the form of time and cost intensive grinding operations. This has resulted in demands for the development of more efficient machining techniques and for the subsequent provision of these within a manufacturing environment. A prototype of a precision lathe with an integrated high power diode laser for laser-assisted turning has been developed at the Fraunhofer IPT in close co-operation with industrial partners. When the workpiece is heated continuously by the laser, the resultant localized material softening enables the ceramic to be machined using a defined cutting edge. The application of this technique allows complex silicon nitride ceramic parts with surface qualities of up to R a = 0.3 μm to be produced considerably more flexibly than before, with no requirement for cooling lubricant. (author)

  1. Coating system to permit direct brazing of ceramics

    Science.gov (United States)

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  2. Continuously variable transmission (CVT) with ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Albers, A.; Stuffer, A.; Bernhardt, J. [Universitaet Karlsruhe (T.H.), IPEK Institut fuer Produktentwicklung, Kaiserstr. 10, 76131 Karlsruhe (Germany)

    2005-03-01

    Continuously Variable Transmissions (CVTs) are a powerful alternative to automatic gearboxes for passenger cars. Some of these CVTs transmit the power via traction forces through highly loaded lubricated contacts. The aim of the presented work is to increase the capability of this system by means of appropriate engineering ceramics. The modifications are investigated on a machine element test bench. The necessary new tools for the design process and the configuration of the test bench are presented. Measurements show that the desired improvements can be achieved by using engineering ceramics but lifetime requirements have not been met yet. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Stufenlos verstellbare Getriebe sind eine leistungsfaehige Alternative zu konventionellen Stufenautomaten in Kraftfahrzeugen. Die Leistung wird bei einigen dieser stufenlosen Getriebe reibschluessig ueber hoch belastete geschmierte Friktionswirkflaechen uebertragen. Die vorgestellten Arbeiten haben das Ziel, durch den Einsatz von geeigneten Ingenieurkeramiken die Leistungsfaehigkeit des Systems weiter zu steigern. Die Modifikationen werden an einem Bauteilpruefstand untersucht. Es werden die Werkzeuge fuer den Systemdesignprozess und der Aufbau des Pruefstands vorgestellt. Messergebnisse zeigen, dass mit der eingesetzten Ingenieurkeramik die gewuenschten Verbesserungen erzielt werden koennen, die Lebensdaueraspekte werden jedoch noch nicht erfuellt. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  3. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, T.D.

    1996-07-23

    Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

  4. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  5. Laser synthesis of nanostructured ceramics from liquid precursors

    International Nuclear Information System (INIS)

    Wilden, Johannes; Fischer, Georg

    2007-01-01

    The free-form net shape laser synthesis of nanostructured ceramics from liquid precursors enables a residual stress-free production of high temperature resistant ceramic units and components for the use in microsystem engineering. Due to the use of molecular compounded liquid, ceramic precursors the resulting ceramic components show outstanding properties, for example high purity and a nanostructured material design. The use of pulsed lasers enables a defined input of energy required to pyrolyse the precursor material into a crystalline ceramic, so the active volume can be reduced significantly compared to other processes, for example pyrolysis by furnace. In this paper several methods for a further minimization of the active volume are presented. The investigations determined different factors affecting the process. Realizing selective experiments allows a determination of their influencing level and the definition of a working area to produce three-dimensional components with high aspect ratio. By several studies, e.g., scanning electron microscopy, transmission electron microscopy as well as X-ray diffraction analysis, the atomic structure and composition of the created components were analyzed and valued, so the different reaction processes can be described extensively

  6. Iron-phosphate-based chemically bonded phosphate ceramics for mixed waste stabilization

    International Nuclear Information System (INIS)

    Wagh, A.S.; Jeong, S.Y.; Singh, D.

    1997-01-01

    In an effort to develop chemically bonded phosphate ceramics for mixed waste stabilization, a collaborative project to develop iron-phosphate based ceramics has been initiated between Argonne National Laboratory and the V. G. Khlopin Radium Institute in St. Petersburg, Russia. The starter powders are oxides of iron that are generated as inexpensive byproduct materials in the iron and steel industry. They contain iron oxides as a mixture of magnetite (Fe 3 O 4 ) and haematite (Fe 2 O 3 ). In this initial phase of this project, both of these compounds were investigated independently. Each was reacted with phosphoric acid solution to form iron phosphate ceramics. In the case of magnetite, the reaction was rapid. Adding ash as the waste component containing hazardous contaminants resulted in a dense and hard ceramic rich in glassy phase. On the other hand, the reaction of phosphoric acid solution with a mixture of haematite and ash waste contaminated with cesium and americium was too slow. Samples had to be molded under pressure. They were cured for 2-3 weeks and then hardened by heating at 350 degrees C for 3 h. The resulting ceramics in both cases were subjected to physical tests for measurement of density, open porosity, compression strength, phase analyses using X-ray diffraction and differential thermal analysis, and leaching tests using toxicity characteristic leaching procedure (TCLP) and ANS 16.1 with 7 days of leaching. Using the preliminary information obtained from these tests, we evaluated these materials for stabilization of Department of Energy's mixed waste streams

  7. Mechanical properties, reliability assessment and design of ceramic components used in high temperature assemblies

    International Nuclear Information System (INIS)

    Bendeich, P.J.

    2002-01-01

    The use of ceramic materials in high temperature structural components holds may advantages over conventional materials such as metals. These include high temperature strength, creep resistance, wear resistance, corrosion resistance, and stiffness. The tradeoff for these improved properties is the brittle nature of ceramics and their tendency for catastrophic failure and lack of damage tolerance. In this work some the various strategies available to overcome these limitations are reviewed. These include stochastic design strategies using the Weibull and Batdorf methods of failure probability prediction rather than the more familiar deterministic methods. Fracture mechanics analysis is also used extensively in this work to predict damage tolerance and failure conditions. A range of testing methods was utilised to provide material information for the methods outlined above. These included: flexural strength measurement for the determination of failure probability parameters; fracture toughness measurement using indentation methods and crack growth measurement; thermal expansion measurement; temperature dependant dynamic Young's modulus measurement; and thermal shock testing using a central heating laser. A new inverse method for measuring specific heat was developed and critically examined for practical use. This is particularly valuable in modelling transient thermal conditions for use in thermal shock analysis. A shape optimisation technique utilising a biological growth law was adapted for use with ceramic components utilising failure probability as the objective function. These methods were utilised in the design and subsequent failure analysis of a high temperature hotpress ram. The results of the failure probability analysis showed that the design had a very low probability of failure under normal operating conditions. Fracture mechanics analysis indicated that damage tolerance in the critical retaining bolt mechanism was high with damage likely to cause

  8. Ceramic breeder materials

    International Nuclear Information System (INIS)

    Johnson, C.E.

    1990-01-01

    The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

  9. Sol-gel applications for ceramic membrane preparation

    Science.gov (United States)

    Erdem, I.

    2017-02-01

    Ceramic membranes possessing superior properties compared to polymeric membranes are more durable under severe working conditions and therefore their service life is longer. The ceramic membranes are composed of some layers. The support is the layer composed of coarser ceramic structure and responsible for mechanical durability under filtration pressure and it is prepared by consolidation of ceramic powders. The top layer is composed of a finer ceramic micro-structure mainly responsible for the separation of components present in the fluid to be filtered and sol-gel method is a versatile tool to prepare such a tailor-made ceramic filtration structure with finer pores. Depending on the type of filtration (e.g. micro-filtration, ultra-filtration, nano-filtration) aiming separation of components with different sizes, sols with different particulate sizes should be prepared and consolidated with varying precursors and preparation conditions. The coating of sol on the support layer and heat treatment application to have a stable ceramic micro-structure are also important steps determining the final properties of the top layer. Sol-gel method with various controllable parameters (e.g. precursor type, sol formation kinetics, heat treatment conditions) is a practical tool for the preparation of top layers of ceramic composite membranes with desired physicochemical properties.

  10. Performances of multi-channel ceramic photomultipliers

    International Nuclear Information System (INIS)

    Comby, G.; Karolak, M.; Piret, Y.; Mouly, J.P.

    1995-09-01

    Ceramic electron multipliers with real metal dynodes and independent channels ware constructed using multilayer ceramic technology. Tests of these prototypes show their capability to form sensitive detectors such as photomultipliers or light intensifiers. Here, we present results for the photocathode sensitivity, dynode activation, gain, linearity range and dynamic characteristics as well as the effect of 3-year aging of the main operational functions. The advantages provided by the ceramic components are discussed. These results motivate the development of a compact 256 pixel ceramic photomultiplier. (author)

  11. Manufacturing of ceramic microcomponents by a rapid prototyping process chain

    International Nuclear Information System (INIS)

    Knitter, R.; Bauer, W.; Goehring, D.; Hausselt, J.

    2001-01-01

    Manufacturing of new ceramic components may be improved significantly by the use of rapid prototyping processes especially in the development of miniaturized or micropatterned components. Most known generative ceramic molding processes do not provide a sufficient resolution for the fabrication of microstructured components. In contrast to this, a rapid prototyping process chain that for example, combines micro-stereolithography and low-pressure injection molding, allows the rapid manufacturing of ceramic microcomponents from functional models to preliminary or small-lot series. (orig.)

  12. Empirical projection-based basis-component decomposition method

    Science.gov (United States)

    Brendel, Bernhard; Roessl, Ewald; Schlomka, Jens-Peter; Proksa, Roland

    2009-02-01

    Advances in the development of semiconductor based, photon-counting x-ray detectors stimulate research in the domain of energy-resolving pre-clinical and clinical computed tomography (CT). For counting detectors acquiring x-ray attenuation in at least three different energy windows, an extended basis component decomposition can be performed in which in addition to the conventional approach of Alvarez and Macovski a third basis component is introduced, e.g., a gadolinium based CT contrast material. After the decomposition of the measured projection data into the basis component projections, conventional filtered-backprojection reconstruction is performed to obtain the basis-component images. In recent work, this basis component decomposition was obtained by maximizing the likelihood-function of the measurements. This procedure is time consuming and often unstable for excessively noisy data or low intrinsic energy resolution of the detector. Therefore, alternative procedures are of interest. Here, we introduce a generalization of the idea of empirical dual-energy processing published by Stenner et al. to multi-energy, photon-counting CT raw data. Instead of working in the image-domain, we use prior spectral knowledge about the acquisition system (tube spectra, bin sensitivities) to parameterize the line-integrals of the basis component decomposition directly in the projection domain. We compare this empirical approach with the maximum-likelihood (ML) approach considering image noise and image bias (artifacts) and see that only moderate noise increase is to be expected for small bias in the empirical approach. Given the drastic reduction of pre-processing time, the empirical approach is considered a viable alternative to the ML approach.

  13. Tensile properties of open cell ceramic foams

    Czech Academy of Sciences Publication Activity Database

    Bertolla, Luca; Dlouhý, Ivo; Řehořek, Lukáš; Chlup, Zdeněk

    2013-01-01

    Roč. 3, č. 1 (2013), s. 106-113 ISSN 1338-1660. [FRACTOGRAPHY 2012. Stará Lesná, 21.10.2012-24.10.2012] R&D Projects: GA ČR(CZ) GA101/09/1821 EU Projects: European Commission(XE) 264526 - GLACERCO Institutional support: RVO:68081723 Keywords : tension test * cellular materials * ceramics Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  14. Nuclear Magnetic Resonance Used to Quantify the Effect of Pyrolysis Conditions on the Oxidative Stability of Silicon Oxycarbide Ceramics

    Science.gov (United States)

    1996-01-01

    This work was undertaken in support of the Low Cost Ceramic Composite Virtual Company, (LC^3), whose members include Northrop Grumman Corporation, AlliedSignal Inc., and Allison Advanced Development Company. LC^3 is a cost-shared effort funded by the Advanced Research Projects Agency (ARPA) and the LC^3 participants to develop a low-cost fabrication methodology for manufacturing ceramic matrix composite structural components. The program, which is being administered by the U.S. Air Force Wright Laboratory Materials Directorate, is focused on demonstrating a ceramic matrix composite turbine seal for a regional aircraft engine. This part is to be fabricated by resin transfer molding of a siloxane polymer into a fiber preform that will be transformed into a ceramic by pyrolytic conversion.

  15. Advanced ceramic matrix composite materials for current and future propulsion technology applications

    Science.gov (United States)

    Schmidt, S.; Beyer, S.; Knabe, H.; Immich, H.; Meistring, R.; Gessler, A.

    2004-08-01

    Current rocket engines, due to their method of construction, the materials used and the extreme loads to which they are subjected, feature a limited number of load cycles. Various technology programmes in Europe are concerned, besides developing reliable and rugged, low cost, throwaway equipment, with preparing for future reusable propulsion technologies. One of the key roles for realizing reusable engine components is the use of modern and innovative materials. One of the key technologies which concern various engine manufacturers worldwide is the development of fibre-reinforced ceramics—ceramic matrix composites. The advantages for the developers are obvious—the low specific weight, the high specific strength over a large temperature range, and their great damage tolerance compared to monolithic ceramics make this material class extremely interesting as a construction material. Over the past years, the Astrium company (formerly DASA) has, together with various partners, worked intensively on developing components for hypersonic engines and liquid rocket propulsion systems. In the year 2000, various hot-firing tests with subscale (scale 1:5) and full-scale nozzle extensions were conducted. In this year, a further decisive milestone was achieved in the sector of small thrusters, and long-term tests served to demonstrate the extraordinary stability of the C/SiC material. Besides developing and testing radiation-cooled nozzle components and small-thruster combustion chambers, Astrium worked on the preliminary development of actively cooled structures for future reusable propulsion systems. In order to get one step nearer to this objective, the development of a new fibre composite was commenced within the framework of a regionally sponsored programme. The objective here is to create multidirectional (3D) textile structures combined with a cost-effective infiltration process. Besides material and process development, the project also encompasses the development of

  16. Process for the fixing of a metallic end piece on a tubular component

    International Nuclear Information System (INIS)

    Charpin, Jean.

    1975-01-01

    Under this invention the process makes it possible to joint a tubular component and in particular a tubular filter and an end piece, with a connection of great mechanical strength, perfectly leak proof and with excellent corrosion resistance, particularly with respect to fluorinated by-products. This process is therefore of great worth in fixing to a bearer a thin ceramic compound tubular filter element, since such a filter can be used in particular for the separation of uranium isotopes by gaseous diffusion and for the separation of hydrocarbons in petrochemicals. To this end, the process under consideration is characterised in that it consists in depositing a layer of ceramic material, by hot projection, at the end of the tubular element and in sealing the end piece to the end of the tubular element by the hot projection of a ceramic or metallic substance [fr

  17. Scaling up the microwave firing of ceramics

    International Nuclear Information System (INIS)

    Wroe, F.C.R.

    1993-01-01

    EA Technology, through a comprehensive R ampersand D program, is developing new microwave furnace technology focused on the ceramics processing industries. Using a combination of computer modelling, experimentation and feasibility studies, EA Technology has developed processes and procedures for firing large ceramic components. The aim of this work is to describe the investigation of the firing of ceramic products such as bricks, pottery, refractories, and industrial ceramics, using advanced processing techniques to produce and maintain uniformity of temperature throughout the components and kiln environment. This has achieved the goal of producing uniform microstructures and low thermal stress by careful control of the firing cycle. This paper illustrates the feasibility of microwave-assisted firing and shows it to be economically viable in terms of energy costs and process control. 6 refs., 1 fig

  18. Current all-ceramic systems in dentistry: a review.

    Science.gov (United States)

    Santos, Maria Jacinta M C; Costa, Max Dorea; Rubo, José H; Pegoraro, Luis Fernando; Santos, Gildo C

    2015-01-01

    This article describes the ceramic systems and processing techniques available today in dentistry. It aims to help clinicians understand the advantages and disadvantages of a myriad of ceramic materials and technique options. The microstructural components, materials' properties, indications, and names of products are discussed to help clarify their use. Key topics will include ceramics, particle-filled glasses, polycrystalline ceramics, CAD/CAM, and adhesive cementation.

  19. Melter viewing system for liquid-fed ceramic melters

    International Nuclear Information System (INIS)

    Westsik, J.H. Jr.; Brenden, B.B.

    1988-01-01

    Melter viewing systems are an integral component of the monitoring and control systems for liquid-fed ceramic melters. The Pacific Northwest Laboratory (PNL) has designed cameras for use with glass melters at PNL, the Hanford Waste Vitrification Plant (HWVP), and West Valley Demonstration Project (WVDP). This report is a compilation of these designs. Operating experiences with one camera designed for the PNL melter are discussed. A camera has been fabricated and tested on the High-Bay Ceramic Melter (HBCM) and the Pilot-Scale Ceramic Melter (PSCM) at PNL. The camera proved to be an effective tool for monitoring the cold cap formed as the feed pool developed on the molten glass surface and for observing the physical condition of the melter. Originally, the camera was built to operate using the visible light spectrum in the melter. It was later modified to operate using the infrared (ir) spectrum. In either configuration, the picture quality decreases as the size of the cold cap increases. Large cold caps cover the molten glass, reducing the amount of visible light and reducing the plenum temperatures below 600 0 C. This temperature corresponds to the lowest level of blackbody radiation to which the video tube is sensitive. The camera has been tested in melter environments for about 1900 h. The camera has withstood mechanical shocks and vibrations. The cooling system in the camera has proved effective in maintaining the optical and electronic components within acceptable temperature ranges. 10 refs., 15 figs

  20. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  1. Ceramic Seal

    International Nuclear Information System (INIS)

    Smartt, Heidi A.; Romero, Juan A.; Custer, Joyce Olsen; Hymel, Ross W.; Krementz, Dan; Gobin, Derek; Harpring, Larry; Martinez-Rodriguez, Michael; Varble, Don; DiMaio, Jeff; Hudson, Stephen

    2016-01-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  2. Small recuperated ceramic microturbine demonstrator concept

    International Nuclear Information System (INIS)

    McDonald, Colin F.; Rodgers, Colin

    2008-01-01

    It has been about a decade since microturbines first entered service in the distributed generation market, and the efficiencies of these turbogenerators rated in the 30-100 kW power range have remained essentially on the order of 30%. In this time frame the cost of fuel (natural gas and oil) has increased substantially, and efforts are now underway to increase the efficiency of microturbines to 40% or higher. Various near-term means of achieving this are underway by utilizing established gas turbine technology, but now based on more complex thermodynamic cycles. A longer-term approach of improving efficiency is proposed in this paper based on the retention of the basic recuperated Brayton cycle, but now operating at significantly higher levels of turbine inlet temperature. However, in small low pressure ratio recuperated microturbines embodying radial flow turbomachinery this necessitates the use of ceramic components, including the turbine, recuperator and combustor. A development approach is proposed to design, fabricate and test a 7.5 kW ceramic microturbine demonstrator concept, which for the first time would involve the coupling of a ceramic radial flow turbine, a ceramic combustor, and a compact ceramic fixed-boundary high effectiveness recuperator. In a period of some three years, the major objectives of the proposed small ceramic microturbine R and D effort would be to establish a technology base involving thermal and stress analysis, design methodology, ceramic component fabrication techniques, and component development, these culminating in the assembly and testing to demonstrate engine structural integrity, and to verify performance. This would provide a benchmark for more confidently advancing to increased size ceramic-based turbogenerators with the potential for efficiencies of over 40%. In addition, the power size of the tested prototype could possibly emerge as a viable product, namely as a natural gas-fired turbogenerator with the capability of

  3. Experiment Study on Elastic Indicator of Thermal Shock Ceramic Materials——Implementation of Students’ Innovative Research Project of Shandong University of Science and Technology

    Directory of Open Access Journals (Sweden)

    Wang Yanxia

    2017-01-01

    Full Text Available In order to improve the quality of undergraduate education and combine theory and practice, Shandong University of science and technology organized innovative research activities project for undergraduates. Combined with the characteristics of engineering mechanics course, teachers of engineering mechanics teaching and research section guided students to take an active part in scientific research and innovation practice teaching, which has obtained a good teaching effect. This paper introduces the concrete implement process of the college students’ innovative scientific research project “Experiment Study on Elastic Indicator of Thermal Shock Ceramic Materials”, which measures elastic indicator of ceramics using the ultrasonic method. This paper studies elastic indicator change rule of the mullite ceramic samples under different factors such as temperature difference, thermal shock times and so on. Studies have shown that in the condition of air-cooling, with the increase of thermal shock temperature difference and thermal shock times, the elastic modulus value, shear modulus and Poisson’s ratio are in a falling trend. The project implementation have proved that implement undergraduate innovation research projects could effectively arouse students’ learning enthusiasm, cultivate students’ scientific research innovation and analytical abilities to solve practical scientific research problems.

  4. Application of the final flotation waste for obtaining the glass-ceramic materials

    Directory of Open Access Journals (Sweden)

    Cocić Mira

    2017-01-01

    Full Text Available This work describes the investigation of the final flotation waste (FFW, originating from the RTB Bor Company (Serbia, as the main component for the production of glass-ceramic materials. The glass-ceramics was synthesized by the sintering of FFW, mixtures of FFW with basalt (10%, 20%, and 40%, and mixtures of FFW with tuff (20% and 40%. The sintering was conducted at the different temperatures and with the different time duration in order to find the optimal composition and conditions for crystallization. The increase of temperature, from 1100 to 1480°C, and sintering time, from 4 to 6h resulted in a higher content of hematite crystal in the obtained glass-ceramic (up to 44%. The glass-ceramics sintered from pure FFW (1080°C/36h has good mechanical properties, such as high propagation speed (4500 m/s and hardness (10800 MPa, as well as very good thermal stability. The glass-ceramics obtained from mixtures shows weaker mechanical properties compared to that obtained from pure FFW. The mixtures of FFW with tuff have a significantly lower bulk density compared to other obtained glass-ceramics. Our results indicate that FFW can be applied as a basis for obtaining the construction materials. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 176010: Composition, genesis, application, and contribution to the environmental sustainability

  5. Innovations in the production of ceramic luminous environments: where craftsman meets computer

    Directory of Open Access Journals (Sweden)

    R. Urbano Gutiérrez

    2016-12-01

    Full Text Available Ceramics offer exceptional properties as an energy-efficient building material, but have rarely been investigated alongside active environmental performance. Responding to light-control criteria, we work with advanced digital modelling, fabrication and performance simulation tools to craft experimental full-scale ceramic prototypes of architectural daylighting components. Our research has three main goals: to investigate alternative daylighting technology solutions made of a low-impact material such as clay; to explore design methodologies that look into how current architectural ceramics manufacturing can be enhanced by emergent design and fabrication technologies; and to engage with the materiality of the clay through collaborative working with recognised artists and ceramicists. A critical aspect of our research is to test the compatibility and interoperability of different software and design techniques, as phases of the production process (optimisation of form finding in real time. This paper presents the development, construction and analytical data of three of the experimental production methods developed during the first three years of this project.

  6. Advanced ceramic materials and their potential impact on the future

    International Nuclear Information System (INIS)

    Laren, M.G.M.

    1989-01-01

    This article reviews the types of advanced ceramic materials that are being used today and their potential for even greater utilization in the future. Market analysis and projections have been developed from a number of sources both foreign and domestic are referenced and given in the text. Projection on the future use of advanced ceramics to the year 2000 indicate a potential growth of the total world market approaching 187 billion dollars. This paper describes advanced ceramic materials by their functionality, i.e. structural, electronic, chemical, thermal, biological, nuclear, etc. It also refers to specific engineering uses of advanced ceramics and include automotive ceramic materials with physical data for the most likely ceramic materials to be used for engine parts. This family of materials includes silicon carbides, silicon nitride, partially stabilized zirconia and alumina. Fiber reinforced ceramic composites are discussed with recognition of the research on fiber coating chemistry and the compatibility of the coating with the fiber and the matrix. Another class of advanced ceramics is toughened ceramics. The transformation toughened alumina is recognized as an example of this technology. The data indicate that electronic ceramic materials will always have the largest portion of the advanced ceramic market and the critical concepts of a wide range of uses is reviewed. (Auth.)

  7. Ceramics radiation effects issues for ITER

    International Nuclear Information System (INIS)

    Zinkle, S.J.

    1993-01-01

    The key radiation effects issues associated with the successful operation of ceramic materials in components of the planned International Thermonuclear Experimental Reactor (ITER) are discussed. Radiation-induced volume changes and degradation of the mechanical properties should not be a serious issue for the fluences planned for ITER. On the other hand, radiation-induced electrical degradation effects may severely limit the allowable exposure of ceramic insulators. Degradation of the loss tangent and thermal conductivity may also restrict the location of some components such as ICRH feedthrough insulators to positions far away from the first wall. In-situ measurements suggest that the degradation of physical properties in ceramics during irradiation is greater than that measured in postirradiation tests. Additional in-situ data during neutron irradiation are needed before engineering designs for ITER can be finalized

  8. Experimental investigation on shrinkage and surface replication of injection moulded ceramic parts

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2014-01-01

    Ceramic moulded parts are increasingly being used in advanced components and devices due to their unprecedented material and performance attributes. The surface finish, replication quality and material shrinkage are of immense importance for moulded ceramic parts intended for precision applications....... The current paper presents a thorough investigation on the process of ceramic moulding where it systematically characterizes the surface replication and shrinkage behaviours of precision moulded ceramic components. The test parts are moulded from Catamold TZP-A which is Y2O3-stabilised ZrO2 having widespread...... distribution for the moulded ceramic parts is presented....

  9. Physicochemical characterization of ceramics from Sao Paulo II archaeological site

    International Nuclear Information System (INIS)

    Ribeiro, Rogerio Baria

    2013-01-01

    Archaeometry is a consolidated field with a wide application of nuclear analytical techniques for the characterization, protection, and restoration of archaeological pieces. This project aimed at studying the elementary chemical composition of 70 ceramic fragments samples from Sao Paulo II archaeological site, located along the Solimoes River channel, next to Coari city, in Brazilian Amazon. The characterization of samples was performed by neutron activation analysis (NAA). By the determination of 24 elements in the ceramic fragments ( Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Sb, Sm. Rb, Se, Ta, Tb, Th, U, Yb and Zn), it was possible to define groups of samples regarding the similarity/dissimilarity in elementary chemical composition. For such a task, the multivariate statistical methods employed were cluster analysis (C A), principal component analysis (PCA) and discriminant analysis (DA). Afterwards, seven ceramic fragments were selected based on the groups previously established, for the characterization of the site temporal horizon. Those ceramic fragments were analyzed by thermoluminescence (TL) and EPR for dating purposes. The firing temperatures were determined by electron paramagnetic resonance (EPR) technique, in order to infer about some aspects of the ceramic manufacture employed by the ancient peoples that lived in Sao Paulo 11. By the results obtained in this study, it was possible to identify the quantity of clay sources employed by the ceramists and the age of the ceramic pieces. Therefore, the results of this research may contribute to the study on the occupation dynamics in the pre-colonial Brazilian Amazon. (author)

  10. Tensile Properties of Open Cell Ceramic Foams

    Czech Academy of Sciences Publication Activity Database

    Dlouhý, Ivo; Řehořek, Lukáš; Chlup, Zdeněk

    2009-01-01

    Roč. 409, - (2009), s. 168-175 ISSN 1013-9826. [Fractography of Advanced Ceramics /3./. Stará Lesná, 07.09.2008-10.09.2008] R&D Projects: GA ČR(CZ) GA106/06/0724; GA ČR GD106/05/H008 Institutional research plan: CEZ:AV0Z20410507 Keywords : tensile test * ceramics foam * open porosity * tensile strength Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  11. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    International Nuclear Information System (INIS)

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  12. Advanced Ceramics from Preceramic Polymers Modified at the Nano-Scale: A Review

    Directory of Open Access Journals (Sweden)

    Enrico Bernardo

    2014-03-01

    Full Text Available Preceramic polymers, i.e., polymers that are converted into ceramics upon heat treatment, have been successfully used for almost 40 years to give advanced ceramics, especially belonging to the ternary SiCO and SiCN systems or to the quaternary SiBCN system. One of their main advantages is the possibility of combining the shaping and synthesis of ceramics: components can be shaped at the precursor stage by conventional plastic-forming techniques, such as spinning, blowing, injection molding, warm pressing and resin transfer molding, and then converted into ceramics by treatments typically above 800 °C. The extension of the approach to a wider range of ceramic compositions and applications, both structural and thermo-structural (refractory components, thermal barrier coatings or functional (bioactive ceramics, luminescent materials, mainly relies on modifications of the polymers at the nano-scale, i.e., on the introduction of nano-sized fillers and/or chemical additives, leading to nano-structured ceramic components upon thermal conversion. Fillers and additives may react with the main ceramic residue of the polymer, leading to ceramics of significant engineering interest (such as silicates and SiAlONs, or cause the formation of secondary phases, significantly affecting the functionalities of the polymer-derived matrix.

  13. Advanced Ceramics from Preceramic Polymers Modified at the Nano-Scale: A Review.

    Science.gov (United States)

    Bernardo, Enrico; Fiocco, Laura; Parcianello, Giulio; Storti, Enrico; Colombo, Paolo

    2014-03-06

    Preceramic polymers, i.e. , polymers that are converted into ceramics upon heat treatment, have been successfully used for almost 40 years to give advanced ceramics, especially belonging to the ternary SiCO and SiCN systems or to the quaternary SiBCN system. One of their main advantages is the possibility of combining the shaping and synthesis of ceramics: components can be shaped at the precursor stage by conventional plastic-forming techniques, such as spinning, blowing, injection molding, warm pressing and resin transfer molding, and then converted into ceramics by treatments typically above 800 °C. The extension of the approach to a wider range of ceramic compositions and applications, both structural and thermo-structural (refractory components, thermal barrier coatings) or functional (bioactive ceramics, luminescent materials), mainly relies on modifications of the polymers at the nano-scale, i.e. , on the introduction of nano-sized fillers and/or chemical additives, leading to nano-structured ceramic components upon thermal conversion. Fillers and additives may react with the main ceramic residue of the polymer, leading to ceramics of significant engineering interest (such as silicates and SiAlONs), or cause the formation of secondary phases, significantly affecting the functionalities of the polymer-derived matrix.

  14. Advanced Ceramics from Preceramic Polymers Modified at the Nano-Scale: A Review

    Science.gov (United States)

    Bernardo, Enrico; Fiocco, Laura; Parcianello, Giulio; Storti, Enrico; Colombo, Paolo

    2014-01-01

    Preceramic polymers, i.e., polymers that are converted into ceramics upon heat treatment, have been successfully used for almost 40 years to give advanced ceramics, especially belonging to the ternary SiCO and SiCN systems or to the quaternary SiBCN system. One of their main advantages is the possibility of combining the shaping and synthesis of ceramics: components can be shaped at the precursor stage by conventional plastic-forming techniques, such as spinning, blowing, injection molding, warm pressing and resin transfer molding, and then converted into ceramics by treatments typically above 800 °C. The extension of the approach to a wider range of ceramic compositions and applications, both structural and thermo-structural (refractory components, thermal barrier coatings) or functional (bioactive ceramics, luminescent materials), mainly relies on modifications of the polymers at the nano-scale, i.e., on the introduction of nano-sized fillers and/or chemical additives, leading to nano-structured ceramic components upon thermal conversion. Fillers and additives may react with the main ceramic residue of the polymer, leading to ceramics of significant engineering interest (such as silicates and SiAlONs), or cause the formation of secondary phases, significantly affecting the functionalities of the polymer-derived matrix. PMID:28788548

  15. CCCloud Casalgrande Ceramic Cloud. From production to project

    Directory of Open Access Journals (Sweden)

    Luigi Alini

    2011-04-01

    Full Text Available One of the industrial sectors in which our Country is still a worldwide leader is ceramics.The analysts in the business rely on this industry since it managed to turn a time of slump into the opportunity to innovate. Casalgrande Padana stands for an exemplary case in that over the last decade it consolidated its worldwide leadership by achieved the much-sought convergence between manufacturers, professionals, research and academia. A testimony of this effort is the recent work entitled CCCloud, the first Italian effort by Kengo Kuma, resulting from a research study on ceramic materials assigned by Casalgrande to the Department of Architecture of the Universities of Ferrara and Siracusa.

  16. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  17. Dolomite addition effects on the thermal expansion of ceramic tiles

    International Nuclear Information System (INIS)

    Marino, Luis Fernando Bruno; Boschi, Anselmo Ortega

    1997-01-01

    The thermal expansion of ceramic tiles is of greater importance in engineering applications because the ceramics are relatively brittle and cannot tolerate large internal strain imposed by thermal expansion. When ceramic bodies are produced for glazed ties the compatibility of this property of the components should be considered to avoid damage in the final products. Carbonates are an important constituent of ceramic wall-title bodies and its presence in formulations and the reactions that occur between them and other components modify body properties. The influence in expansivity by additions of calcium magnesium carbonate in a composition of wall tile bodies has been investigated. The relative content of mineralogical components was determined by X-ray diffraction and thermal expansion by dilatometric measurements. The results was indicated that with the effect of calcium-magnesium phases and porosity on thermal expansion of wall tile bodies. (author)

  18. Additive manufacturing of ceramics: Stereolithography versus binder jetting

    OpenAIRE

    Nachum, Sarig; Vogt, Joachim; Raether, Friedrich

    2016-01-01

    Stereolithography and Binder Jetting are two promising Additive Manufacturing techniques for the fabrication of complex ceramics components. The Fraunhofer Center for High Temperature Material and Design HTL/DE has experience in the fabrication and development of ceramic and metallic components with both technologies. This paper describes and compares the respective process setups as well as the advantages and disadvantages of both techniques, and discusses future challenges and developments ...

  19. Vacuum tight sodium resistant compound between ThO2 ceramic and metal

    International Nuclear Information System (INIS)

    Reetz, T.

    A method for evaluating the mechanical tensions for metal/ ceramic joinings was applied to the selection of metal components for a highly vacuum tight, sodium-resistant metal/ThO 2 ceramic solder joining. The metal component selected was the iron--nickel alloy Dilasil which is joined to the ceramic using a nickel-based solder. The wetting of the cearamic could be carried out using the titanium hydride technique or after the formation of a W-cerium layer on the surface of this ceramic. (U.S.)

  20. Blades and discs in gas turbines. Behaviour of material and components. Project department A-C. Final report; Schaufeln und Scheiben in Gasturbinen. Werkstoff- und Bauteilverhalten. Projektbereiche A bis C. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-04-01

    The special research area 339 `Blades and discs in gas turbines, behaviour of material and components` was carried on from 1988 to the end of 1196. This final report deals with the work in the years 1994, 1995 and 1996. In the project area A `Development of material` manufacturing processes both for metallic and ceramic high temperature materials were developed, tested and optimised. In the area of optimising casting structure, it was shown that the making grains finer up to the medium temperature range can be a suitable means for significantly raising the resistance to LCF loading with nearly unchanged heat and creep strength properties. Another main point was the characterisation and optimisation of sprayed ceramic layers on metallic substrates (heat insulating layers) and compound ceramic materials. In project area B `Material behaviour` the mechanisms were studied, which, particularly in metallic high temperature materials such as nickel-based superalloys, lead to failure of the material under thermo-mechanical stresses. In project area C `Component design`, on the one hand models for estimating service life for metallic high temperature materials under different thermo-mechanical stresses were developed. [Deutsch] Der Sonderforschungsbereich 339, `Schaufeln und Scheiben in Gasturbinen - Werkstoff- und Bauteilverhalten` wurde von 1988 bis Ende 1996 gefoerdert. Dieser Abschlussbericht behandelt die Arbeiten der Jahre 1994, 1995 und 1996. Im Projektbereich A `Werkstoffentwicklung` wurden Herstellungsverfahren sowohl fuer metallische als auch fuer keramische Hochtemperaturwerkstoffe entwickelt, erprobt und optimiert. Auf dem Gebiet der Gussgefuegeoptimierung konnte gezeigt werden, dass die Kornfeinung bis in den mittleren Temperaturbereich ein geeignetes Mittel sein kann, um den Widerstand gegen LCF-Belastung bei annaehernd unveraenderten Warm- und Kriechfestigkeitseigenschaften signifikant zu erhoehen. Einen weiteren Schwerpunkt bildete die Charakterisierung und

  1. Method for improving the performance of oxidizable ceramic materials in oxidizing environments

    Science.gov (United States)

    Nagaraj, Bangalore A. (Inventor)

    2002-01-01

    Improved adhesion of thermal barrier coatings to nonmetallic substrates using a dense layer of ceramic on an underlying nonmetallic substrate that includes at least one oxidizable component. The improved adhesion occurs because the application of the dense ceramic layer forms a diffusion barrier for oxygen. This diffusion barrier prevents the oxidizable component of the substrate from decomposing. The present invention applies ceramic by a process that deposits a relatively thick and dense ceramic layer on the underlying substrate. The formation of the dense layer of ceramic avoids the problem of void formation associated with ceramic formation by most prior art thermal decomposition processes. The formation of voids has been associated with premature spalling of thermal barrier layers and other protective layers applied to substrates.

  2. Laser beam joining of non-oxidic ceramics for ultra high temperature resistant joints

    International Nuclear Information System (INIS)

    Lippmann, W.; Knorr, J.; Wolf, R.; Reinecke, A.M.; Rasper, R.

    2004-01-01

    The excellent technical properties of silicon carbide (SiC) and silicon nitride (Si 3 N 4 ) ceramics, such as resistance to extreme temperatures, oxidation, mechanical wear, aggressive chemical substances and radioactive radiation and also its high thermal conductivity and good temperature-shock resistance, make these ceramics ideally suited for use in the field of nuclear technology. However, their practical use has been limited so far because of the unavailability of effective joining techniques for these ceramics, especially for high temperature applications. A new joining technology (CERALINK registered ) has been developed in a network project which allowed high temperature resistant and vacuum-tight joining of SiC or Si 3 N 4 ceramics. A power laser is used as heat source, which makes it possible to join ceramic components in free atmosphere in combination with a pure oxidic braze filler. As no furnace is necessary, there are no limitations on the component dimensions by the furnace-geometry. During the joining process, the heated area can be limited to the seam area so that this technology can also be used to encapsulate materials with a low melting point. The seam has a high mechanical strength, it is resistant to a wide range of chemicals and radiation and it is also vacuum-tight. The temperature resistance can be varied by variation of the braze filler composition - usually between 1,400 C and >1,600 C. Beside the optimum filler it is also important to select the suitable laser wavelength. The paper will demonstrate the influence of different wave lengths, i. e. various laser types, on the seam quality. Examples are chosen to illustrate the strengths and limitations of the new technology

  3. Improving Turbine Performance with Ceramic Matrix Composites

    Science.gov (United States)

    DiCarlo, James A.

    2007-01-01

    Under the new NASA Fundamental Aeronautics Program, efforts are on-going within the Supersonics Project aimed at the implementation of advanced SiC/SiC ceramic composites into hot section components of future gas turbine engines. Due to recent NASA advancements in SiC-based fibers and matrices, these composites are lighter and capable of much higher service temperatures than current metallic superalloys, which in turn will allow the engines to operate at higher efficiencies and reduced emissions. This presentation briefly reviews studies within Task 6.3.3 that are primarily aimed at developing physics-based concepts, tools, and process/property models for micro- and macro-structural design, fabrication, and lifing of SiC/SiC turbine components in general and airfoils in particular. Particular emphasis is currently being placed on understanding and modeling (1) creep effects on residual stress development within the component, (2) fiber architecture effects on key composite properties such as design strength, and (3) preform formation processes so that the optimum architectures can be implemented into complex-shaped components, such as turbine vanes and blades.

  4. Turbine repair process, repaired coating, and repaired turbine component

    Science.gov (United States)

    Das, Rupak; Delvaux, John McConnell; Garcia-Crespo, Andres Jose

    2015-11-03

    A turbine repair process, a repaired coating, and a repaired turbine component are disclosed. The turbine repair process includes providing a turbine component having a higher-pressure region and a lower-pressure region, introducing particles into the higher-pressure region, and at least partially repairing an opening between the higher-pressure region and the lower-pressure region with at least one of the particles to form a repaired turbine component. The repaired coating includes a silicon material, a ceramic matrix composite material, and a repaired region having the silicon material deposited on and surrounded by the ceramic matrix composite material. The repaired turbine component a ceramic matrix composite layer and a repaired region having silicon material deposited on and surrounded by the ceramic matrix composite material.

  5. Dense cermets containing fine grained ceramics and their manufacture

    International Nuclear Information System (INIS)

    King, H.L.

    1986-01-01

    This patent describes a method of producing a ceramic-metal composite (cermet) containing boride-oxide ceramic having components of a first metal boride and a second metal oxide, which ceramic is in mixture in the cermet with elemental metal of the second metal, wherein the cermet is produced by sintering a reaction mixture of the first metal oxide, boron oxide and the elemental second metal. The improvement consists of: combining for the reaction mixture; A. (a) first metal oxide; (b) boron oxide; (c) ceramic component in very finely divided form; and (d) elemental second metal in very finely divided form and in an amount of at least a 100 percent molar excess beyond that amount stoichiometrically required to produce the second metal oxide during sintering; and B. sintering the reaction mixture in inert gas atmosphere

  6. Supportability of a High-Yield-Stress Slurry in a New Stereolithography-Based Ceramic Fabrication Process

    Science.gov (United States)

    He, Li; Song, Xuan

    2018-03-01

    In recent years, ceramic fabrication using stereolithography (SLA) has gained in popularity because of its high accuracy and density that can be achieved in the final part of production. One of the key challenges in ceramic SLA is that support structures are required for building overhanging features, whereas removing these support structures without damaging the components is difficult. In this research, a suspension-enclosing projection-stereolithography process is developed to overcome this challenge. This process uses a high-yield-stress ceramic slurry as the feedstock material and exploits the elastic force of the material to support overhanging features without the need for building additional support structures. Ceramic slurries with different solid loadings are studied to identify the rheological properties most suitable for supporting overhanging features. An analytical model of a double doctor-blade module is established to obtain uniform and thin recoating layers from a high-yield-stress slurry. Several test cases highlight the feasibility of using a high-yield-stress slurry to support overhanging features in SLA.

  7. ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

    International Nuclear Information System (INIS)

    Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

    1989-01-01

    This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

  8. Achievement report for fiscal 1992. Research and development of ceramic gas turbine (Portable regenerative double-shaft ceramic gas turbine for portable power generation); 1992 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Kahanshiki hatsuden'yo saiseishiki ceramic gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-05-01

    Research and development has been advanced on a ceramic gas turbine (CGT) with an output of 300-kW class and thermal efficiency of 42% or higher. Activities were performed in the following three fields: 1) research of heat resistant ceramic members, 2) research of elementary technologies, and 3) studies on design, prototype fabrication, and operation. In Item 1, research was performed on forming the heat resistant ceramic members, and all-ceramic members constituting the basic type gas turbine were fabricated. Improvements were given on the problems discovered in the heat shock test, and the hot spin test. In Item 2, elementary researches were made on the basic technologies for the ceramic gas turbine, such as on the heat exchanger, combustor, and ceramic turbine, wherein discussions were given on improvement of mechanical strength and performance. In Item 3, design and prototype fabrication were performed on the basic type ceramic gas turbine, based on the results of research operations on the basic type (metallic gas turbine). Adjustment operations were launched on some of the components. (NEDO)

  9. Formation of nanocomposite alumina-zirconia-silica ceramics

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Klementová, Mariana; Hostomský, Jiří

    2007-01-01

    Roč. 52, č. 4 (2007), s. 331-341 ISSN 0001-7043 R&D Projects: GA AV ČR KAN300430651 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : TEM * sample preparation * plasma spraying * ceramic s Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  10. Ceramic on ceramic arthroplasty of the hip: new materials confirm appropriate use in young patients.

    Science.gov (United States)

    Sentuerk, U; von Roth, P; Perka, C

    2016-01-01

    The leading indication for revision total hip arthroplasty (THA) remains aseptic loosening owing to wear. The younger, more active patients currently undergoing THA present unprecedented demands on the bearings. Ceramic-on-ceramic (CoC) bearings have consistently shown the lowest rates of wear. The recent advances, especially involving alumina/zirconia composite ceramic, have led to substantial improvements and good results in vitro. Alumina/zirconia composite ceramics are extremely hard, scratch resistant and biocompatible. They offer a low co-efficient of friction and superior lubrication and lower rates of wear compared with other bearings. The major disadvantage is the risk of fracture of the ceramic. The new composite ceramic has reduced the risk of fracture of the femoral head to 0.002%. The risk of fracture of the liner is slightly higher (0.02%). Assuming that the components are introduced without impingement, CoC bearings have major advantages over other bearings. Owing to the superior hardness, they produce less third body wear and are less vulnerable to intra-operative damage. The improved tribology means that CoC bearings are an excellent choice for young, active patients requiring THA. ©2016 The British Editorial Society of Bone & Joint Surgery.

  11. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Science.gov (United States)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  12. Glass Ceramic Formulation Data Package

    International Nuclear Information System (INIS)

    Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

    2012-01-01

    A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

  13. Manufacture of a ceramic paper for art applications

    Science.gov (United States)

    Dölle, K.; Honig, A.; Piatkowski, J.; Kuempel, C.

    2018-01-01

    Ceramic paper products are mostly used as high temperature ceramic insulation products. They offer an effective solution for most demanding heat management and insulation applications. The objective for this research project was to create a ceramic paper like product that combines the advantages of paper fibers, ceramic filler, and a clay product into one product, which can be produced on a continuous base with a paper machine. The produced ceramic paper product had a ceramic filler level between 59.68% and 78.8% with a basis weight between 322.9 g/m² and 693.7 g/m², and a final moisture content of 58.6% to 44.7% respectively. The wooden fiber served as a support medium for the ceramic filler material during production on the paper machine and during the conversion process into art pieces. During firing in a kiln, the fiber material combusted and the ceramic filler material mixture acts as common pottery clay, holding the desired shape of the art pieces produced.

  14. Crack growth in thermally sprayed ceramic coatings

    Czech Academy of Sciences Publication Activity Database

    Kroupa, František; Náhlík, Luboš; Knésl, Zdeněk

    2004-01-01

    Roč. 49, č. 2 (2004), s. 149-168 ISSN 0001-7043 R&D Projects: GA ČR GP106/04/P084; GA ČR GA101/03/0331 Institutional research plan: CEZ:AV0Z2043910 Keywords : ceramic coatings, fracture mechanics, crack extension Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  15. Principal Components Analysis on the spectral Bidirectional Reflectance Distribution Function of ceramic colour standards.

    Science.gov (United States)

    Ferrero, A; Campos, J; Rabal, A M; Pons, A; Hernanz, M L; Corróns, A

    2011-09-26

    The Bidirectional Reflectance Distribution Function (BRDF) is essential to characterize an object's reflectance properties. This function depends both on the various illumination-observation geometries as well as on the wavelength. As a result, the comprehensive interpretation of the data becomes rather complex. In this work we assess the use of the multivariable analysis technique of Principal Components Analysis (PCA) applied to the experimental BRDF data of a ceramic colour standard. It will be shown that the result may be linked to the various reflection processes occurring on the surface, assuming that the incoming spectral distribution is affected by each one of these processes in a specific manner. Moreover, this procedure facilitates the task of interpolating a series of BRDF measurements obtained for a particular sample. © 2011 Optical Society of America

  16. CERAMIC TECHNOLOGY--FROM POTTER'S WHEEL TO NUCLEATION, A PHILOSOPHY OF CURRICULUM ANALYSIS TO MEET THE NEEDS OF THE SPACE AGE.

    Science.gov (United States)

    FRITZ, ROBERT C.

    THE OBJECTIVES OF THIS STUDY WERE TO OBTAIN AND ESTABLISH CURRICULAR COMPONENTS FROM TECHNOLOGICAL RESEARCH AND TO PROJECT THE RESEARCH INTO AN OUTLINE OF ORGANIZED SUBJECT MATTER. THE STUDY IS LIMITED TO AN INVESTIGATION OF SELECTED SCIENTIFIC AND PRACTICAL ELEMENTS OF CERAMIC TECHNOLOGY THAT ARE RECORDED AS RESOURCE REFERENCES. THE DATA WERE…

  17. Research of application of new material to light water reactor components

    International Nuclear Information System (INIS)

    Mihara, Tanetoyo

    1992-01-01

    Advanced Nuclear Equipment Research Institute (ANERI) has been doing the research to apply the new material including metal, fine ceramics and high polymer which were developed and applied in other industries to components and parts of light water reactor for the purpose of Improvement of reliability of components, improvement of efficiency of periodic inspection, improvement of repair and reduction of radiation exposure of worker. This project started upon the sponsorship of Ministry of International Trade and Industry (MITI) by the schedule of FY1985-FY1993 (9 years) and effective results has been obtained. (author)

  18. Additive manufacturing of polymer-derived ceramics

    Science.gov (United States)

    Eckel, Zak C.; Zhou, Chaoyin; Martin, John H.; Jacobsen, Alan J.; Carter, William B.; Schaedler, Tobias A.

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  19. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    International Nuclear Information System (INIS)

    Naslain, R

    2011-01-01

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  20. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Science.gov (United States)

    Naslain, R.

    2011-10-01

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  1. Using the Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Tvede Hansen, Flemming; Jensen, Kristoffer

    2011-01-01

    Digital technology makes new possibilities in ceramic craft. This project is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding material can be transformed and utilized in the use of digital technologies. The project presents...

  2. Viscoplastic Constitutive Theory Demonstrated for Monolithic Ceramic Materials

    Science.gov (United States)

    Janosik, Lesley A.

    1999-01-01

    Development of accurate three-dimensional (multiaxial) inelastic stress-strain models is critical in utilizing advanced ceramics for challenging 21st century high-temperature structural applications. The current state of the art uses elastic stress fields as a basis for both subcritical crack growth and creep life prediction efforts aimed at predicting the time dependent reliability response of ceramic components subjected to elevated service temperatures. However, to successfully design components that will meet tomorrow's challenging requirements, design engineers must recognize that elastic predictions are inaccurate for these materials when subjected to high-temperature service conditions such as those encountered in advanced heat engine components. Analytical life prediction methodologies developed for advanced ceramics and other brittle materials must employ accurate constitutive models that capture the inelastic response exhibited by these materials at elevated service temperatures. A constitutive model recently developed at the NASA Lewis Research Center helps address this issue by accounting for the time-dependent (inelastic) material deformation phenomena (e.g., creep, rate sensitivity, and stress relaxation) exhibited by monolithic ceramics exposed to high-temperature service conditions. In addition, the proposed formulation is based on a threshold function that is sensitive to hydrostatic stress and allows different behavior in tension and compression, reflecting experimental observations obtained for these material systems.

  3. Tensile Behaviour of Open Cell Ceramic Foams

    Czech Academy of Sciences Publication Activity Database

    Řehořek, Lukáš; Dlouhý, Ivo; Chlup, Zdeněk

    2009-01-01

    Roč. 53, č. 4 (2009), s. 237-241 ISSN 0862-5468 R&D Projects: GA ČR GA101/09/1821; GA ČR GD106/09/H035 Institutional research plan: CEZ:AV0Z20410507 Keywords : Tensile test * Ceramics foam * Open porosity * Tensile strength Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.649, year: 2009

  4. Fiscal 1997 achievement report. Research and development of synergy ceramics; 1997 nendo synergy ceramics no kenkyu kaihatsu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Research and development is conducted on two subjects, that is, 1) hyper organized structure control technology and 2) structural element control technology. In addition, joint research and development is conducted on the creation of new materials by hyper organized structure controlling, hyper organized structure controlling for ceramics by a structurization reaction process, designing of precursors to ceramics, and the hyper organized structure control for ceramics by nanostructure process control. The joint research and development endeavors further deal with re-entrusted projects which involve researches on sintered structure control by powdery particulate structure control; dynamic process of synergy ceramics; oxynitride liquids, glasses, and glass-ceramics; and multifunctional ceramic laminates for engineering applications. Under subject 1), researches are made on the development of precursors into ceramics by utilizing chemical reactions of organic metal compounds, and analyses are conducted into the effects, exerted by the molecular structures of precursors and the conditions of a reaction for their development into ceramics, on the microstructures and various properties of the ceramics to be composed. Under subject 2), high strength, great hardness, and high resistance to wear are realized by allowing the precipitation of nano-particulates in crystals of a fine and very compact sintered body of alumina. (NEDO)

  5. Waste Not, Want Not: An Inexpensive Glass-Ceramic from Waste

    Czech Academy of Sciences Publication Activity Database

    Wu, J. P.; Rawlings, R. D.; Boccaccini, A. R.; Dlouhý, Ivo; Chlup, Zdeněk

    2006-01-01

    Roč. 85, č. 5 (2006), s. 29-32 ISSN 0002-7812 R&D Projects: GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : glass ceramic s * fracture toughness * flexural strength Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.210, year: 2006 http://www. ceramic bulletin.org/2006-05.asp

  6. Ceramic technologies for automotive industry: Current status and perspectives

    International Nuclear Information System (INIS)

    Okada, Akira

    2009-01-01

    The automotive industry has developed substantially through advances in mechanical technologies, and technologies such as electronics and advanced materials have also contributed to further advances in automobiles. The contribution of ceramic materials to automobile technologies ranges over driving performance, exhaust gas purification, and fuel efficiency improvements. Several ceramic components, such as knock sensors, oxygen sensors, exhaust gas catalysts, and silicon nitride parts for automotive engines, have been successfully applied to automobiles. This paper focuses on the contribution of ceramics to automotive technologies. It also mentions potential contributions in the future, including adiabatic turbo-compound diesels, ceramic gas turbines, fuel cells, and electric vehicles because ceramic technologies have been intensively involved in the challenge to achieve advanced power sources.

  7. Transparent ceramic lamp envelope materials

    Energy Technology Data Exchange (ETDEWEB)

    Wei, G C [OSRAM SYLVANIA, 71 Cherry Hill Drive, Beverly, MA 01915 (United States)

    2005-09-07

    Transparent ceramic materials with optical qualities comparable to single crystals of similar compositions have been developed in recent years, as a result of the improved understanding of powder-processing-fabrication- sintering-property inter-relationships. These high-temperature materials with a range of thermal and mechanical properties are candidate envelopes for focused-beam, short-arc lamps containing various fills operating at temperatures higher than quartz. This paper reviews the composition, structure and properties of transparent ceramic lamp envelope materials including sapphire, small-grained polycrystalline alumina, aluminium oxynitride, yttrium aluminate garnet, magnesium aluminate spinel and yttria-lanthana. A satisfactory thermal shock resistance is required for the ceramic tube to withstand the rapid heating and cooling cycles encountered in lamps. Thermophysical properties, along with the geometry, size and thickness of a transparent ceramic tube, are important parameters in the assessment of its resistance to fracture arising from thermal stresses in lamps during service. The corrosive nature of lamp-fill liquid and vapour at high temperatures requires that all lamp components be carefully chosen to meet the target life. The wide range of new transparent ceramics represents flexibility in pushing the limit of envelope materials for improved beamer lamps.

  8. Crack Behaviour in Laminar Ceramics with Strong Interfaces

    Czech Academy of Sciences Publication Activity Database

    Náhlík, Luboš; Šestáková, Lucie; Hutař, Pavel

    2010-01-01

    Roč. 417-418, - (2010), s. 301-304 ISSN 1013-9826 R&D Projects: GA AV ČR(CZ) KJB200410803; GA ČR GA106/09/0279 Institutional research plan: CEZ:AV0Z20410507 Keywords : ceramic laminate * crack propagation direction * residual stress * flaw tolerant ceramic Subject RIV: JL - Materials Fatigue, Friction Mechanics

  9. Extended defects in insulating MgAl2O4 ceramic materials studied by PALS methods

    International Nuclear Information System (INIS)

    Klym, H; Ingram, A; Shpotyuk, O; Filipecki, J; Hadzaman, I

    2010-01-01

    Extended positron-trapping defects in technological modified insulating nanoporous MgAl 2 O 4 ceramics are characterized by positron annihilation lifetime spectroscopy. The results are achieved using three-component fitting procedure with arbitrary lifetimes applied to treatment of measured spectra. Within this approach, the first component in the lifetime spectra reflects microstructure specificity of the spinel structure, the second component responsible to extended defects near intergranual boundaries and the third component correspond to ortho-positronium 'pick-off' decaying in nanopores of ceramics. It is shown that in ceramics of different technological modifications the same type of positron traps prevails.

  10. Hydrothermal degradation of tetragonal ZrO2 ceramic components used in dental applications

    International Nuclear Information System (INIS)

    Mukaeda, L.E.; Robin, A.; Taguchi, S.P.

    2009-01-01

    With the evolution of the dental restoration techniques, a considerable growth in the demand of ceramic products occurred. These materials present good strength associated to reliability. In this work, micrometric and nanometric scale tetragonal ZrO 2 blocks were sintered at 1500 deg C-2h and 1350 deg C-2h, respectively, ground and polished. Ceramics with relative density higher than 98% were obtained. The specimens were immersed in hot water (150 deg C), for times ranging from 10h to 30h. The mass variation of the samples was measured and the crystalline phases present before and after the degradation tests were identified by X-ray diffractometry, in order to evaluate the capacity of these ceramics in resisting to aqueous medium exposure. Materials with nanometric structure present higher resistance to degradation than those with micrometric scale, and this interferes in structural stability after the test, and reduces the martensitic transformation. (author)

  11. Synthesis of crystalline ceramics for actinide immobilisation

    International Nuclear Information System (INIS)

    Burakov, B.; Gribova, V.; Kitsay, A.; Ojovan, M.; Hyatt, N.C.; Stennett, M.C.

    2007-01-01

    Methods for the synthesis of ceramic wasteforms for the immobilization of actinides are common to those for non-radioactive ceramics: hot uniaxial pressing (HUP); hot isostatic pressing (HIP); cold pressing followed by sintering; melting (for some specific ceramics, such as garnet/perovskite composites). Synthesis of ceramics doped with radionuclides is characterized with some important considerations: all the radionuclides should be incorporated into crystalline structure of durable host-phases in the form of solid solutions and no separate phases of radionuclides should be present in the matrix of final ceramic wasteform; all procedures of starting precursor preparation and ceramic synthesis should follow safety requirements of nuclear industry. Synthesis methods that avoid the use of very high temperatures and pressures and are easily accomplished within the environment of a glove-box or hot cell are preferable. Knowledge transfer between the V. G. Khlopin Radium Institute (KRI, Russia) and Immobilisation Science Laboratory (ISL, UK) was facilitated in the framework of a joint project supported by UK Royal Society. In order to introduce methods of precursor preparation and ceramic synthesis we selected well-known procedures readily deployable in radiochemical processing plants. We accounted that training should include main types of ceramic wasteforms which are currently discussed for industrial applications. (authors)

  12. Characteristics of 1–3-type ferroelectric ceramic/auxetic polymer composites

    International Nuclear Information System (INIS)

    Topolov, V Yu; Bowen, C R

    2008-01-01

    This paper presents modelling and simulation results on 1–3 piezoactive composites comprising a range of ferroelectric ceramics, which are assumed to have variable properties and an auxetic polymer (i.e. a material with a negative Poisson ratio) that improves the hydrostatic piezoelectric response of the composite. Dependences of the effective piezoelectric coefficients and related parameters of the 1–3 composites on the degree of poling, mobility of the 90° domain walls within ceramic grains, on the volume fraction of the ceramic component and on the Poisson ratio of the polymer component have been calculated and analysed. The role of the piezoelectric anisotropy and domain-orientation processes in improving and optimising the effective parameters, piezoelectric activity and sensitivity of 1–3 ferroelectric ceramic/auxetic composites is discussed

  13. Ceramics in Restorative and Prosthetic DENTISTRY1

    Science.gov (United States)

    Kelly, J. Robert

    1997-08-01

    This review is intended to provide the ceramic engineer with information about the history and current use of ceramics in dentistry, contemporary research topics, and potential research agenda. Background material includes intra-oral design considerations, descriptions of ceramic dental components, and the origin, composition, and microstructure of current dental ceramics. Attention is paid to efforts involving net-shape processing, machining as a forming method, and the analysis of clinical failure. A rationale is presented for the further development of all-ceramic restorative systems. Current research topics receiving attention include microstructure/processing/property relationships, clinical failure mechanisms and in vitro testing, wear damage and wear testing, surface treatments, and microstructural modifications. The status of the field is critically reviewed with an eye toward future work. Significant improvements seem possible in the clinical use of ceramics based on engineering solutions derived from the study of clinically failed restorations, on the incorporation of higher levels of "biomimicry" in new systems, and on the synergistic developments in dental cements and adhesive dentin bonding.

  14. Nonlinear Stress-Strain Behavior of Plasma Sprayed Ceramic Coatings

    Czech Academy of Sciences Publication Activity Database

    Nohava, Jiří; Kroupa, František

    2005-01-01

    Roč. 50, č. 3 (2005), s. 251-262 ISSN 0001-7043 R&D Projects: GA AV ČR KSK1010104 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * ceramic coatings * Young’s modulus * nonlinear behavior * microcracks Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  15. Glass-ceramic joint and method of joining

    Science.gov (United States)

    Meinhardt, Kerry D [Richland, WA; Vienna, John D [West Richland, WA; Armstrong, Timothy R [Clinton, TN; Pederson, Larry R [Kennewick, WA

    2003-03-18

    The present invention is a glass-ceramic material and method of making useful for joining a solid ceramic component and at least one other solid component. The material is a blend of M1-M2-M3, wherein M1 is BaO, SrO, CaO, MgO, or combinations thereof, M2 is Al.sub.2 O.sub.3, present in the blend in an amount from 2 to 15 mol %, M3 is SiO.sub.2 with up to 50 mol % B.sub.2 O.sub.3 that substantially matches a coefficient of thermal expansion of the solid electrolyte. According to the present invention, a series of glass ceramics in the M1-Al.sub.2 O.sub.3 -M3 system can be used to join or seal both tubular and planar solid oxide fuel cells, oxygen electrolyzers, and membrane reactors for the production of syngas, commodity chemicals and other products.

  16. Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rajendra Bordia

    2009-07-31

    The goal of this project was to explore and develop a novel class of nanoscale reinforced ceramic coatings for high temperature (600-1000 C) corrosion protection of metallic components in a coal-fired environment. It was focused on developing coatings that are easy to process and low cost. The approach was to use high-yield preceramic polymers loaded with nano-size fillers. The complex interplay of the particles in the polymer, their role in controlling shrinkage and phase evolution during thermal treatment, resulting densification and microstructural evolution, mechanical properties and effectiveness as corrosion protection coatings were investigated. Fe-and Ni-based alloys currently used in coal-fired environments do not possess the requisite corrosion and oxidation resistance for next generation of advanced power systems. One example of this is the power plants that use ultra supercritical steam as the working fluid. The increase in thermal efficiency of the plant and decrease in pollutant emissions are only possible by changing the properties of steam from supercritical to ultra supercritical. However, the conditions, 650 C and 34.5 MPa, are too severe and result in higher rate of corrosion due to higher metal temperatures. Coating the metallic components with ceramics that are resistant to corrosion, oxidation and erosion, is an economical and immediate solution to this problem. Good high temperature corrosion protection ceramic coatings for metallic structures must have a set of properties that are difficult to achieve using established processing techniques. The required properties include ease of coating complex shapes, low processing temperatures, thermal expansion match with metallic structures and good mechanical and chemical properties. Nanoscale reinforced composite coatings in which the matrix is derived from preceramic polymers have the potential to meet these requirements. The research was focused on developing suitable material systems and

  17. Glass-ceramics: Their production from wastes - a review

    Energy Technology Data Exchange (ETDEWEB)

    Rawlings, R.D.; Wu, J.P.; Boccaccini, A.R. [University of London, London (United Kingdom). Imperial College of Science & Technology, Dept. of Medicine

    2006-02-15

    Glass-ceramics are polycrystalline materials of fine microstructure that are produced by the controlled crystallisation (devitrification) of a glass. Numerous silicate based wastes, such as coal combustion ash, slag from steel production, fly ash and filter dusts from waste incinerators, mud from metal hydrometallurgy, different types of sludge as well as glass cullet or mixtures of them have been considered for the production of glass-ceramics. Developments of glass-ceramics from waste using different processing methods are described comprehensively in this review, covering R&D work carried out worldwide in the last 40 years. Properties and applications of the different glass-ceramics produced are discussed. The review reveals that considerable knowledge and expertise has been accumulated on the process of transformation of silicate waste into useful glass-ceramic products. These glass-ceramics are attractive as building materials for usage as construction and architectural components or for other specialised technical applications requiring a combination of suitable thermo-mechanical properties. Previous attempts to commercialise glass-ceramics from waste and to scale-up production for industrial exploitation are also discussed.

  18. Sol-gel coatings of ceramic fibres for composites with ceramic matrix

    International Nuclear Information System (INIS)

    Maier, B.; Grathwohl, G.; Spallek, M.; Pannhorst, W.

    1992-01-01

    The aim of this work was to show the feasibility in principle of sol-gel coating of ceramic reinforcement components for composites from technical aspects as well. The complexity of the coating task rises with the transition from individual fibres to bundles of fibres of different thickness to weaves, and finally to composites. (orig.) [de

  19. Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

    International Nuclear Information System (INIS)

    Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

    1986-11-01

    Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

  20. Review of manufacturing processes for fabrication of SOFC components

    International Nuclear Information System (INIS)

    Stacey, B.; Badwal, S.P.S.; Foger, K.

    1998-01-01

    In order for fuel cell technology to be commercial, it must meet stringent criteria of reliability, life-time expectations and cost. While materials play an important role in determining these parameters, engineering design and manufacturing processes for fuel cell stack components are equally important. Manufacturing processes must be low cost and suitable for large volume production for the technology to be viable and competitive in the market place. Several processes suitable for the production of ceramic components used in solid oxide fuel cells as well as ceramic coating techniques required for the protection of some metal components have been described. Copyright (1998) Australasian Ceramic Society

  1. A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing Part I: System Analysis, Component Identification, Additive Manufacturing, and Testing of Polymer Composites

    Science.gov (United States)

    Grady, Joseph E.; Haller, William J.; Poinsatte, Philip E.; Halbig, Michael C.; Schnulo, Sydney L.; Singh, Mrityunjay; Weir, Don; Wali, Natalie; Vinup, Michael; Jones, Michael G.; hide

    2015-01-01

    The research and development activities reported in this publication were carried out under NASA Aeronautics Research Institute (NARI) funded project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing." The objective of the project was to conduct evaluation of emerging materials and manufacturing technologies that will enable fully nonmetallic gas turbine engines. The results of the activities are described in three part report. The first part of the report contains the data and analysis of engine system trade studies, which were carried out to estimate reduction in engine emissions and fuel burn enabled due to advanced materials and manufacturing processes. A number of key engine components were identified in which advanced materials and additive manufacturing processes would provide the most significant benefits to engine operation. The technical scope of activities included an assessment of the feasibility of using additive manufacturing technologies to fabricate gas turbine engine components from polymer and ceramic matrix composites, which were accomplished by fabricating prototype engine components and testing them in simulated engine operating conditions. The manufacturing process parameters were developed and optimized for polymer and ceramic composites (described in detail in the second and third part of the report). A number of prototype components (inlet guide vane (IGV), acoustic liners, engine access door) were additively manufactured using high temperature polymer materials. Ceramic matrix composite components included turbine nozzle components. In addition, IGVs and acoustic liners were tested in simulated engine conditions in test rigs. The test results are reported and discussed in detail.

  2. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  3. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  4. CaO-Al2O3 glass-ceramic as a joining material for SiC based components: A microstructural study of the effect of Si-ion irradiation

    Science.gov (United States)

    Casalegno, Valentina; Kondo, Sosuke; Hinoki, Tatsuya; Salvo, Milena; Czyrska-Filemonowicz, Aleksandra; Moskalewicz, Tomasz; Katoh, Yutai; Ferraris, Monica

    2018-04-01

    The aim of this work was to investigate and discuss the microstructure and interface reaction of a calcia-alumina based glass-ceramic (CA) with SiC. CA has been used for several years as a glass-ceramic for pressure-less joining of SiC based components. In the present work, the crystalline phases in the CA glass-ceramic and at the CA/SiC interface were investigated and the absence of any detectable amorphous phase was assessed. In order to provide a better understanding of the effect of irradiation on the joining material and on the joints, Si ion irradiation was performed both on bulk CA and CA joined SiC. CA glass-ceramic and CA joined SiC were both irradiated with 5.1 MeV Si2+ ions to 3.3 × 1020 ions/m2 at temperatures of 400 and 800 °C at DuET facility, Kyoto University. This corresponds to a damage level of 5 dpa for SiC averaged over the damage range. This paper presents the results of a microstructural analysis of the irradiated samples as well as an evaluation of the dimensional stability of the CA glass-ceramic and its irradiation temperature and/or damage dependence.

  5. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  6. A prototype knowledge-based system for material selection of ceramic matrix composites of automotive engine components

    Energy Technology Data Exchange (ETDEWEB)

    Sapuan, S.M.; Jacob, M.S.D.; Mustapha, F.; Ismail, N

    2002-12-15

    A prototype knowledge based system (KBS) for material selection of ceramic matrix composites (CMC) for engine components such as piston, connecting rod and piston ring is proposed in this paper. The main aim of this research work is to select the most suitable material for the automotive engine components. The selection criteria are based upon the pre-defined constraint value. The constraint values are mechanical, physical properties and manufacturing techniques. The constraint values are the safety values for the product design. The constraint values are selected from the product design specification. The product design specification values are selected from the past design calculation and some values are calculated by the help of past design data. The knowledge-based system consists of several modules such as knowledge acquisition module, inference module and user interface module. The domains of the knowledge-based system are defined as objects and linked together by hierarchical graph. The system is capable of selecting the most suitable materials and ranks the materials with respect to their properties. The design engineers can choose the required materials related to the materials property.

  7. High-power electro-optic switch technology based on novel transparent ceramic

    Science.gov (United States)

    Xue-Jiao, Zhang; Qing, Ye; Rong-Hui, Qu; Hai-wen, Cai

    2016-03-01

    A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. Project supported by the National Natural Science Foundation of China (Grant Nos. 61137004, 61405218, and 61535014).

  8. Integration Science and Technology of Advanced Ceramics for Energy and Environmental Applications

    Science.gov (United States)

    Singh, M.

    2012-01-01

    The discovery of new and innovative materials has been known to culminate in major turning points in human history. The transformative impact and functional manifestation of new materials have been demonstrated in every historical era by their integration into new products, systems, assemblies, and devices. In modern times, the integration of new materials into usable products has a special relevance for the technological development and economic competitiveness of industrial societies. Advanced ceramic technologies dramatically impact the energy and environmental landscape due to potential wide scale applications in all aspects of energy production, storage, distribution, conservation, and efficiency. Examples include gas turbine propulsion systems, fuel cells, thermoelectrics, photovoltaics, distribution and transmission systems based on superconductors, nuclear power generation, and waste disposal. Robust ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic components starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance under different operating conditions, the detailed understanding of various thermochemical and thermomechanical factors is critical. Different approaches are required for the integration of ceramic-metal and ceramic-ceramic systems across length scales (macro to nano). In this presentation, a few examples of integration of ceramic to metals and ceramic to ceramic systems will be presented. Various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and

  9. Fabrication of nano-scaled polymer-derived SiAlCN ceramic components using focused ion beam

    Science.gov (United States)

    Tian, Ye; Shao, Gang; Wang, Xingwei; An, Linan

    2013-09-01

    Fully dense polymer-derived amorphous silicoaluminum carbonitride (SiAlCN) ceramics were synthesized from polysilazane as preceramic precursors followed by a thermal decomposition process. The nanofabrication of amorphous SiAlCN ceramics was implemented with a focused ion beam (FIB). FIB conditions such as the milling rate, the beam current, and the number of passes were considered. It was found that nanopatterns with a feature size of less than 100 nm could be fabricated onto polymer-derived ceramics (PDCs) precisely and quickly. Specific nanostructures of thin walls, nozzle, and gear have been fabricated as demonstrations, indicating that the FIB technique was a promising method to realize nanostructures on PDCs, especially for microelectromechanical system and micro/nano-sensor applications.

  10. Fabrication of nano-scaled polymer-derived SiAlCN ceramic components using focused ion beam

    International Nuclear Information System (INIS)

    Tian, Ye; Wang, Xingwei; Shao, Gang; An, Linan

    2013-01-01

    Fully dense polymer-derived amorphous silicoaluminum carbonitride (SiAlCN) ceramics were synthesized from polysilazane as preceramic precursors followed by a thermal decomposition process. The nanofabrication of amorphous SiAlCN ceramics was implemented with a focused ion beam (FIB). FIB conditions such as the milling rate, the beam current, and the number of passes were considered. It was found that nanopatterns with a feature size of less than 100 nm could be fabricated onto polymer-derived ceramics (PDCs) precisely and quickly. Specific nanostructures of thin walls, nozzle, and gear have been fabricated as demonstrations, indicating that the FIB technique was a promising method to realize nanostructures on PDCs, especially for microelectromechanical system and micro/nano-sensor applications. (paper)

  11. Characterization and spectroscopic studies of multi-component calcium zinc bismuth phosphate glass ceramics doped with iron ions

    Science.gov (United States)

    Kumar, A. Suneel; Narendrudu, T.; Suresh, S.; Ram, G. Chinna; Rao, M. V. Sambasiva; Tirupataiah, Ch.; Rao, D. Krishna

    2018-04-01

    Glass ceramics with the composition 10CaF2-20ZnO-(15-x)Bi2O3-55P2O5:x Fe2O3(0≤x≤2.5) were synthesized by melt-quenching technique and heat treatment. These glass ceramics were characterized by XRD and SEM. Spectroscopic studies such as optical absorption, EPR were also carried out on these glass ceramics. From the absorption spectra the observed bands around 438 and 660nm are the octahedral transitions of Fe3+ (d5) ions and another band at about 536 nm is the tetrahedral transition of Fe3+ (d5) ions. The absorption spectrum also consist of a band around 991 nm and is attributed to the octahedral transition of Fe2+ ions. The EPR spectra of the prepared glass ceramics have exhibited two resonance signals one at g1=4.32 and another signal at g2=2.008. The observed decrease in band gap energy up to 2 mol% Fe2O3 doped glass ceramics is an evidence for the change of environment around iron ions and ligands from more covalent to less covalent (ionic) and induces higher concentration of NBOs which causes the depolymerization of the glass ceramic network.

  12. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  13. SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River National Laboratory, Aiken, SC (United States); Marra, J. [Savannah River National Laboratory, Aiken, SC (United States)

    2014-10-02

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing.

  14. SRNL CRP progress report [Development of Melt Processed Ceramics for Nuclear Waste Immobilization

    International Nuclear Information System (INIS)

    Amoroso, J.; Marra, J.

    2014-01-01

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear fuel. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multiphase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing

  15. Extended defects in insulating MgAl{sub 2}O{sub 4} ceramic materials studied by PALS methods

    Energy Technology Data Exchange (ETDEWEB)

    Klym, H; Ingram, A; Shpotyuk, O; Filipecki, J; Hadzaman, I, E-mail: klymha@yahoo.com, E-mail: shpotyuk@novas.lviv.ua

    2010-11-15

    Extended positron-trapping defects in technological modified insulating nanoporous MgAl{sub 2}O{sub 4} ceramics are characterized by positron annihilation lifetime spectroscopy. The results are achieved using three-component fitting procedure with arbitrary lifetimes applied to treatment of measured spectra. Within this approach, the first component in the lifetime spectra reflects microstructure specificity of the spinel structure, the second component responsible to extended defects near intergranual boundaries and the third component correspond to ortho-positronium 'pick-off' decaying in nanopores of ceramics. It is shown that in ceramics of different technological modifications the same type of positron traps prevails.

  16. Selecting the right collaborative components in a construction project

    DEFF Research Database (Denmark)

    Bohnstedt, Kristian Ditlev; Wandahl, Søren

    2018-01-01

    Regardless of context and scope, collaboration is consistently attributed to be an essential determinant of success in construction projects. Researches have long been concerned with the issue of poor collaboration, but situational determination of collaborative components has been overlooked....... The questionnaire was distributed electronically to 440 respondents; after sorting a total of 288 valid responses were obtained. The result is a set of components in a model of structures of collaboration that facilitates a more efficient and effective situational collaboration (EESC), it is denoted as target areas...... structured in type of contract, party and component....

  17. Fracture Toughness (KIC) of Lithography Based Manufactured Alumina Ceramic

    Science.gov (United States)

    Nindhia, T. G. T.; Schlacher, J.; Lube, T.

    2018-04-01

    Precision shaped ceramic components can be obtained by an emerging technique called Lithography based Ceramic Manufacturing (LCM). A green part is made from a slurry consisting of a ceramic powder in a photocurable binder with addition of dispersant and plasticizer. Components are built in a layer–by-layer way by exposing the desired cross- sections to light. The parts are subsequently sintered to their final density. It is a challenge to produce ceramic component with this method that yield the same mechanical properties in all direction. The fracture toughness (KIc) of of LCM-alumina (prepared at LITHOZ GmbH, Austria) was tested by using the Single-Edge-V-Notched Beam (SEVNB) method. Notches are made into prismatic bend-bars in all three direction X, Y and Z to recognize the value of fracture toughness of the material in all three directions. The microstructure was revealed with optical microscopy as well as Scanning Electron Microscopy (SEM). The results indicate that the fracture toughness in Y-direction has the highest value (3.10 MPam1/2) that is followed by the one in X-direction which is just a bit lower (2.90 MPam1/2). The Z-direction is found to have a similar fracture toughness (2.95 MPam1/2). This is supported by a homogeneous microstructure showing no hint of the layers used during production.

  18. Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

    International Nuclear Information System (INIS)

    Han, Byoung Sung; Choi, Shung Shaon

    1993-01-01

    Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

  19. Single, composite, and ceramic Nd:YAG 946-nm lasers

    Science.gov (United States)

    Lan, Rui-Jun; Yang, Guang; Zheng-Ping, Wang

    2015-06-01

    Single, composite crystal and ceramic continuous wave (CW) 946-nm Nd:YAG lasers are demonstrated, respectively. The ceramic laser behaves better than the crystal laser. With 5-mm long ceramic, a CW output power of 1.46 W is generated with an optical conversion efficiency of 13.9%, while the slope efficiency is 17.9%. The optimal ceramic length for a 946-nm laser is also calculated. Project supported by the National Natural Science Foundation of China (Grant No. 61405171), the Natural Science Foundation of Shandong Province, China (Grant No. ZR2012FQ014), and the Science and Technology Program of the Shandong Higher Education Institutions of China (Grant No. J13LJ05).

  20. The use of ceramic in prosthetic hip surgery. The state of the art.

    Science.gov (United States)

    Toni, A; Terzi, S; Sudanese, A; Tabarroni, M; Zappoli, F A; Stea, S; Giunti, A

    1995-01-01

    The authors review current knowledge regarding the use of ceramic materials in prosthetic hip surgery, both as constituents of prosthetic components, and as materials used to coat metallic surfaces. A review of the literature defines the advantages and disadvantages to using ceramic-polyethylene or ceramic-ceramic combinations, based on the possibility that alumina coating may favor localized bone demineralization, and on the first promising clinical results of the use of hydroxyapatite coating.

  1. Experiences with voice to design ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2014-01-01

    This article presents SoundShaping, a system to create ceramics from the human voice and thus how digital technology makes new possibilities in ceramic craft. The article is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding...... material can be transformed and utilised in the use of digital technologies. SoundShaping is based on a generic audio feature extraction system and the principal component analysis to ensure that the pertinent information in the voice is used. Moreover, 3D shape is created using simple geometric rules....... The shape is output to a 3D printer to make ceramic results. The system demonstrates the close connection between digital technology and craft practice. Several experiments and reflections demonstrate the validity of this work....

  2. Experiences with Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2013-01-01

    This article presents SoundShaping, a system to create ceramics from the human voice and thus how digital technology makes new possibilities in ceramic craft. The article is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding...... material can be transformed and utilized in the use of digital technologies. SoundShaping is based on a generic audio feature extraction system and the principal component analysis to ensure that the pertinent information in the voice is used. Moreover, 3D shape is created using simple geometric rules....... The shape is output to a 3D printer to make ceramic results. The system demonstrates the close connection between digital technology and craft practice. Several experiments and reflections demonstrate the validity of this work....

  3. Research into properties of wear resistant ceramic metal plasma coatings

    Science.gov (United States)

    Ivancivsky, V. V.; Skeeba, V. Yu; Zverev, E. A.; Vakhrushev, N. V.; Parts, K. A.

    2018-03-01

    The study considers one of the promising ways to improve the quality of wear resistant plasma ceramic coatings by implementing various powder mixtures. The authors present the study results of the nickel-ceramic and cobalt-ceramic coating properties and describe the specific character of the investigated coatings composition. The paper presents the results of the coating microhardness, chemical and adhesive strength studies. The authors conducted wear resistance tests of composite coatings in comparison with the plasma coatings of initial powder components.

  4. Microwave processing of ceramic oxide filaments

    Energy Technology Data Exchange (ETDEWEB)

    Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

    1995-05-01

    The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

  5. Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

    Science.gov (United States)

    Quran, Firas Al; Haj-Ali, Reem

    2012-03-01

    The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

  6. Evaluation of Embedded System Component Utilized in Delivery Integrated Design Project Course

    Science.gov (United States)

    Junid, Syed Abdul Mutalib Al; Hussaini, Yusnira; Nazmie Osman, Fairul; Razak, Abdul Hadi Abdul; Idros, Mohd Faizul Md; Karimi Halim, Abdul

    2018-03-01

    This paper reports the evaluation of the embedded system component utilized in delivering the integrated electronic engineering design project course. The evaluation is conducted based on the report project submitted as to fulfil the assessment criteria for the integrated electronic engineering design project course named; engineering system design. Six projects were assessed in this evaluation. The evaluation covers the type of controller, programming language and the number of embedded component utilization as well. From the evaluation, the C-programming based language is the best solution preferred by the students which provide them flexibility in the programming. Moreover, the Analog to Digital converter is intensively used in the projects which include sensors in their proposed design. As a conclusion, in delivering the integrated design project course, the knowledge over the embedded system solution is very important since the high density of the knowledge acquired in accomplishing the project assigned.

  7. Joining and Integration of Silicon Nitride Ceramics for Aerospace and Energy Systems

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2009-01-01

    Light-weight, creep-resistant silicon nitride ceramics possess excellent high-temperature strength and are projected to significantly raise engine efficiency and performance when used as turbine components in the next-generation turbo-shaft engines without the extensive cooling that is needed for metallic parts. One key aspect of Si3N4 utilization in such applications is its joining response to diverse materials. In an ongoing research program, the joining and integration of Si3N4 ceramics with metallic, ceramic, and composite materials using braze interlayers with the liquidus temperature in the range 750-1240C is being explored. In this paper, the self-joining behavior of Kyocera Si3N4 and St. Gobain Si3N4 using a ductile Cu-based active braze (Cu-ABA) containing Ti will be presented. Joint microstructure, composition, hardness, and strength as revealed by optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), Knoop microhardness test, and offset compression shear test will be presented. Additionally, microstructure, composition, and joint strength of Si3N4/Inconel 625 joints made using Cu-ABA, will be presented. The results will be discussed with reference to the role of chemical reactions, wetting behavior, and residual stresses in joints.

  8. Constitutive Theory Developed for Monolithic Ceramic Materials

    Science.gov (United States)

    Janosik, Lesley A.

    1998-01-01

    With the increasing use of advanced ceramic materials in high-temperature structural applications such as advanced heat engine components, the need arises to accurately predict thermomechanical behavior that is inherently time-dependent and that is hereditary in the sense that the current behavior depends not only on current conditions but also on the material's thermomechanical history. Most current analytical life prediction methods for both subcritical crack growth and creep models use elastic stress fields to predict the time-dependent reliability response of components subjected to elevated service temperatures. Inelastic response at high temperatures has been well documented in the materials science literature for these material systems, but this issue has been ignored by the engineering design community. From a design engineer's perspective, it is imperative to emphasize that accurate predictions of time-dependent reliability demand accurate stress field information. Ceramic materials exhibit different time-dependent behavior in tension and compression. Thus, inelastic deformation models for ceramics must be constructed in a fashion that admits both sensitivity to hydrostatic stress and differing behavior in tension and compression. A number of constitutive theories for materials that exhibit sensitivity to the hydrostatic component of stress have been proposed that characterize deformation using time-independent classical plasticity as a foundation. However, none of these theories allow different behavior in tension and compression. In addition, these theories are somewhat lacking in that they are unable to capture the creep, relaxation, and rate-sensitive phenomena exhibited by ceramic materials at high temperatures. The objective of this effort at the NASA Lewis Research Center has been to formulate a macroscopic continuum theory that captures these time-dependent phenomena. Specifically, the effort has focused on inelastic deformation behavior associated

  9. Thermoluminescence dosimetry of electronic components from personal objects

    International Nuclear Information System (INIS)

    Beerten, Koen; Woda, Clemens; Vanhavere, Filip

    2009-01-01

    Owing to the existence of ceramic materials inside common personal objects such as cellular phones and USB flash drives, these objects may be very useful in emergency (accident) dosimetry. Here we will present initial results regarding the dosimetric properties as determined by thermoluminescence (TL) from two alumina-rich electronic components from a USB flash drive. The TL method was applied in order to investigate the potential of conventional TL equipment for such purposes. For comparison, the optically stimulated luminescence (OSL) of the components was investigated as well. The studied components are ceramic resonators and alumina-based substrates from electrical resistors. The results show that various TL-related properties such as fading, optical stability and zero-dose response are different for the two investigated components. On the basis of these properties, the ceramic resonator was selected for dose recovery tests using TL and OSL. The given dose could reliably be determined using both methods, assuming that prompt measurement and/or fading correction is possible.

  10. Chemical characterization of marajoara ceramics

    International Nuclear Information System (INIS)

    Toyota, Rosimeiri Galbiati

    2009-01-01

    In this study the elemental concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sc, Sm, Ta, Tb, Th, U, Yb and Zn were determined by instrumental neutron activation analysis (INAA) in 204 fragments of Marajoara archaeological ceramics, of which 156 were provided by the Archaeology and Ethnology Museum of Sao Paulo University (MAE) and 48 were provided by Dr. Denise Pahl Schaan, Marajo Museum curator. Also, 9 contemporary ceramics produced and marketed at Marajo Island were analyzed. Electron paramagnetic resonance (EPR) analyses were performed in 8 archaeological samples and 1 contemporary sample in order to identify the burning temperature of the samples. X-ray diffraction (XRD) analyses were performed in 13 archaeological samples and 2 contemporary samples for the investigation of their mineralogical composition. Mahalanobis distance was used for the study of outlier while modified filter was used for the study of the temper added to the ceramic paste. Result interpretation was performed using cluster analysis, principal components analysis and discriminant analysis. Procrustes analysis was used for variable selection and it showed that the Ce, Fe, Eu, Hf, K and Th variables are adequate for the characterization of the analyzed samples. The comparative study among the archaeological and contemporary ceramics showed the arrangement of two well-defined and close groups for the archaeological samples and a third, distant group for the contemporary ones. This result indicates that the archaeological and contemporary ceramics differ in their composition. EPR and XRD analysis were inconclusive for the differentiation of archaeological and contemporary ceramics. (author)

  11. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  12. Characterization of granite waste for use in red ceramic

    International Nuclear Information System (INIS)

    Aguiar, M.C.; Monteiro, S.N.; Vieira, C.M.F.; Borlini, M.C.

    2011-01-01

    This work aims to study the characterization of the granite waste from the city of Santo Antonio de Padua-RJ for the use in red ceramic. The chemical, physical and morphological characterization of the waste was performed by chemical analysis, X-ray diffraction, particle size distribution, thermal analysis and scanning electron microscopy (SEM). The results indicated that this waste is a material with great potential to be used as a component of ceramic body due to its capacity to act as flux during the firing, and to improve the properties of the ceramic when is incorporate. (author)

  13. Ceramic material suitable for repair of a space vehicle component in a microgravity and vacuum environment, method of making same, and method of repairing a space vehicle component

    Science.gov (United States)

    Riedell, James A. (Inventor); Easler, Timothy E. (Inventor)

    2009-01-01

    A precursor of a ceramic adhesive suitable for use in a vacuum, thermal, and microgravity environment. The precursor of the ceramic adhesive includes a silicon-based, preceramic polymer and at least one ceramic powder selected from the group consisting of aluminum oxide, aluminum nitride, boron carbide, boron oxide, boron nitride, hafnium boride, hafnium carbide, hafnium oxide, lithium aluminate, molybdenum silicide, niobium carbide, niobium nitride, silicon boride, silicon carbide, silicon oxide, silicon nitride, tin oxide, tantalum boride, tantalum carbide, tantalum oxide, tantalum nitride, titanium boride, titanium carbide, titanium oxide, titanium nitride, yttrium oxide, zirconium diboride, zirconium carbide, zirconium oxide, and zirconium silicate. Methods of forming the ceramic adhesive and of repairing a substrate in a vacuum and microgravity environment are also disclosed, as is a substrate repaired with the ceramic adhesive.

  14. Investigation of the setting reaction in magnesium phosphate ceramics with quasielastic neutron scattering

    Czech Academy of Sciences Publication Activity Database

    Viani, Alberto; Zbiri, M.; Bordallo, H. N.; Gualtieri, A. F.; Mácová, Petra

    2017-01-01

    Roč. 121, č. 21 (2017), s. 11355-11367 ISSN 1932-7447 R&D Projects: GA MŠk(CZ) LO1219 Keywords : magnesium potassium phosphate ceramics * amorphous materials * NMR-spectroscopy Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 4.536, year: 2016 http://pubs.acs.org/doi/abs/10.1021/acs.jpcc.7b01396

  15. OECD/NEA component operational experience, degradation and ageing project

    International Nuclear Information System (INIS)

    Gott, K.; Nevander, O.; Riznic, J.; Lydell, B.

    2015-01-01

    Several OECD Member Countries have agreed to establish the OECD/NEA 'Component Operational Experience, Degradation and Ageing Programme' (CODAP) to encourage multilateral co-operation in the collection and analysis of data relating to degradation and failure of metallic piping and non-piping metallic passive components in commercial nuclear power plants. The scope of the data collection includes service-induced wall thinning, part through-wall cracks, through-wall cracks with and without active leakage, and instances of significant degradation of metallic passive components, including piping pressure boundary integrity. CODAP is the continuation of the 2002-2011 'OECD/NEA Pipe Failure Data Exchange Project' (OPDE) and the Stress Corrosion Cracking Working Group of the 2006-2010 - OECD/NEA SCC and Cable Ageing project - (SCAP). OPDE was formally launched in May 2002. Upon completion of the 3. Term (May 2011), the OPDE project was officially closed to be succeeded by CODAP. In May 2011, 13 countries signed the CODAP first Term agreement. The first Term (2011-2014) work plan includes the development of a web-based relational event database on passive, metallic components in commercial nuclear power plants, a web-based knowledge base on material degradation, codes and standards relating to structural integrity and national practices for managing material degradation. The work plan also addresses the preparation of Topical Reports to foster technical cooperation and to deepen the understanding of national differences in ageing management. These Topical Reports are in the public domain and available for download on the NEA web site. Published in 2014, a first Topical Report addressed flow accelerated corrosion (FAC) of carbon steel and low alloy steel piping. A second Topical Report addresses operating experience with electro-hydraulic control (EHC) and instrument air (IA) system piping

  16. Non-conventional synthesis of ceramic pigments

    International Nuclear Information System (INIS)

    Dziubak, C.; Rutkowski, R.; Gebel, R.

    2003-01-01

    A short characterization of traditional methods of homogenization of components, used to produce ceramic pigments, was presented. Efficient and economic methods are searched to prepare raw material sets for ceramic pigments as alternative methods for the traditional way of wet mixing in ball mill or of dry mixing in the mixer of 'Z' type. The results of research of the use of sol-gel method to achieve these aims are presented. At the present stage of research, carried out on the yellow praseodymium and coral-pink iron-zirconium pigments show that traditional methods are better. (author)

  17. Surface modification of ceramics. Ceramics no hyomen kaishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

    1993-07-05

    Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

  18. Advanced Environmental Barrier Coating Development for SiC-SiC Ceramic Matrix Composite Components

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan; Hurst, Janet B.; Halbig, Michael Charles; Puleo, Bernadette J.; Costa, Gustavo; Mccue, Terry R.

    2017-01-01

    This presentation reviews the NASA advanced environmental barrier coating (EBC) system development for SiC-SiC Ceramic Matrix Composite (CMC) combustors particularly under the NASA Environmentally Responsible Aviation, Fundamental Aeronautics and Transformative Aeronautics Concepts Programs. The emphases have been placed on the current design challenges of the 2700-3000F capable environmental barrier coatings for low NOX emission combustors for next generation turbine engines by using advanced plasma spray based processes, and the coating processing and integration with SiC-SiC CMCs and component systems. The developments also have included candidate coating composition system designs, degradation mechanisms, performance evaluation and down-selects; the processing optimizations using TriplexPro Air Plasma Spray Low Pressure Plasma Spray (LPPS), Plasma Spray Physical Vapor Deposition and demonstration of EBC-CMC systems. This presentation also highlights the EBC-CMC system temperature capability and durability improvements under the NASA development programs, as demonstrated in the simulated engine high heat flux, combustion environments, in conjunction with high heat flux, mechanical creep and fatigue loading testing conditions.

  19. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan

    2009-10-01

    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  20. Incidence of Ceramic Liner Malseating After Ceramic-on-Ceramic Total Hip Arthroplasty Associated With Osteolysis: A 5- to 15-Year Follow-Up Study.

    Science.gov (United States)

    Higuchi, Yoshitoshi; Hasegawa, Yukiharu; Komatsu, Daigo; Seki, Taisuke; Ishiguro, Naoki

    2017-05-01

    The aim of our study was to evaluate the clinical and radiographic outcomes of malseating of the acetabular liner in ceramic-on-ceramic total hip arthroplasty (THA). Outcomes for 160 ceramic-on-ceramic THAs, contributed by 116 women and 39 men, were evaluated. Clinical and radiographic measurements were obtained over a 5- to 15-year follow-up for analysis. Liner malseating was identified in 20% of cases. Outcomes for 32 cases with liner malseating (group A) were compared to outcomes for 128 joints with correct liner seating (group B). The Harris hip score at the last follow-up was 90.1 for group A and 89.6 for group B. Osteolysis was identified in 5 cases in group A (15.6%), compared to 3 cases in group B (P ceramic fracture, audible squeaking, loosening of components, and revision THA. The mean annual liner wear rate was comparable between groups, 0.0045 mm/y for group A and 0.0039 mm/y for group B. The 10-year Kaplan-Meier survivorship, based on an end point of revision THA, was 100% for group A and 99.0% for group B. Over a moderate-length follow-up of 5-15 years, malseating of the acetabular liner was not associated with negative clinical outcomes or THA survivorship. Malseating did increase the incidence of osteolysis, a risk factor for adverse effects. Long-term follow-up studies are needed to fully quantify the effects of malseating of the acetabular liner. Copyright © 2016 Elsevier Inc. All rights reserved.

  1. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  2. New approach to design of ceramic/polymer material compounds

    International Nuclear Information System (INIS)

    Todt, A; Nestler, D; Trautmann, M; Wagner, G

    2016-01-01

    The damage tolerance of carbon fibre-reinforced ceramic-matrix composite materials depends on their porosity and can be rather significant. Complex structures are difficult to produce. The integration of simple geometric structures of ceramic-matrix composite materials in complex polymer-based hybrid structures is a possible approach of realising those structures. These hybrid material compounds, produced in a cost-efficient way, combine the different advantages of the individual components in one hybrid material compound. In addition the individual parts can be designed to fit a specific application and the resulting forces. All these different advantages result in a significant reduction of not only the production costs and the production time, but also opens up new areas of application, such as the large-scale production of wear-resistant and chemically inert, energy dampening components for reactors or in areas of medicine. The low wettability of the ceramic component however is a disadvantage of this approach. During the course of this contribution, different C/C composite materials with a specific porosity were produced, while adjusting the resin/hardening agent-ratio, as well as the processing parameters. After the production, different penetration tests were conducted with a polymer component. The final part of the article is comprised of the microstructural analysis and the explanation of the mechanical relationships. (paper)

  3. Carbon glass-ceramics and their radiation resistance

    International Nuclear Information System (INIS)

    Virgil'ev, Yu. S.

    1995-01-01

    Structural carbon materials (SCMs) hold great promise for use in numerous plasma-facing components of fusion reactors. One possible candidate for this use is carbon glass-ceramic. Therefore, it is not surprising that there is considerable interest in studying its properties and their variations upon exposure to different radiations, such as neutrons, high-energy electrons, and light ions (H + , D + , and He + ). Here, the authors summarize data accumulated to date on the structure and properties of commercial carbon glass-ceramics and their behavior under irradiation with neutrons, electrons, and some ions

  4. Prediction of crack propagation in layered ceramics with strong interfaces

    Czech Academy of Sciences Publication Activity Database

    Náhlík, Luboš; Šestáková, L.; Hutař, Pavel; Bermejo, R.

    2010-01-01

    Roč. 77, č. 11 (2010), s. 2192-2199 ISSN 0013-7944 R&D Projects: GA AV ČR(CZ) KJB200410803; GA ČR GA101/09/1821 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ceramic laminate * Crack propagation direction * Residual stress * Flaw tolerant ceramics * Optimal design Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.571, year: 2010

  5. Luminescent Eu3+-doped transparent alumina ceramics with high hardness

    Czech Academy of Sciences Publication Activity Database

    Drdlíková, K.; Klement, R.; Hadraba, Hynek; Drdlík, D.; Galusek, D.; Maca, K.

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4271-4277 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Aluminia * Europium * Photoluminescence (PL) spectra * Submicrocrystalline powders Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 3.411, year: 2016

  6. Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

    International Nuclear Information System (INIS)

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei

    2005-01-01

    Full text : There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics, Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results an improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor. The new material has higher density, highee peak of temperature limit and greater physical strength compared with bulk ceramics currently used for pulsed power resistors. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-power density, as compared to existing components would be expected and derived from specific properties such as good thermal conductivity, high strength, thermal shock resistance and high temperature capability. The bulk resistor approach that weas proposed offers high reliability through better mechanical properties and simplicity of construction

  7. Ballistic Performance of Porous-Ceramic, Thermal Protection Systems to 9 km/s

    Science.gov (United States)

    Miller, Joshua E.; Bohl, William E.; Foreman, Cory D.; Christiansen, Eric C.; Davis, Bruce A.

    2010-01-01

    Porous-ceramic, thermal protection systems are used heavily in current reentry vehicles like the Orbiter, and they are currently being proposed for the next generation of US manned spacecraft, Orion. These materials insulate the structural components and sensitive components of a spacecraft against the intense thermal environments of atmospheric reentry. These materials are also highly exposed to solid particle space environment hazards. This paper discusses recent impact testing up to 9.65 km/s on ceramic tiles similar to those used on the Orbiter. These tiles are a porous-ceramic insulator of nominally 8 lb/ft(exp 3) alumina-fiber-enhanced-thermal-barrier (AETB8) coated with a damage-resistant, toughened-unipiece-fibrous-insulation/reaction-cured-glass layer (TUFI/RCG).

  8. Development of Ceramic Solid-State Laser Host Material

    Science.gov (United States)

    Prasad, Narasimha S.; Trivedi, Sudhir; Kutcher, Susan; Wang, Chen-Chia; Kim, Joo-Soo; Hommerich, Uwe; Shukla, Vijay; Sadangi, Rajendra

    2009-01-01

    Polycrystalline ceramic laser materials are gaining importance in the development of novel diode-pumped solid-state lasers. Compared to single-crystals, ceramic laser materials offer advantages in terms of ease of fabrication, shape, size, and control of dopant concentrations. Recently, we have developed Neodymium doped Yttria (Nd:Y2O3) as a solid-state ceramic laser material. A scalable production method was utilized to make spherical non agglomerated and monodisperse metastable ceramic powders of compositions that were used to fabricate polycrystalline ceramic material components. This processing technique allowed for higher doping concentrations without the segregation problems that are normally encountered in single crystalline growth. We have successfully fabricated undoped and Neodymium doped Yttria material up to 2" in diameter, Ytterbium doped Yttria, and erbium doped Yttria. We are also in the process of developing other sesquioxides such as scandium Oxide (Sc2O3) and Lutesium Oxide (Lu2O3) doped with Ytterbium, erbium and thulium dopants. In this paper, we present our initial results on the material, optical, and spectroscopic properties of the doped and undoped sesquioxide materials. Polycrystalline ceramic lasers have enormous potential applications including remote sensing, chem.-bio detection, and space exploration research. It is also potentially much less expensive to produce ceramic laser materials compared to their single crystalline counterparts because of the shorter fabrication time and the potential for mass production in large sizes.

  9. Advanced diesel engine component development program, tasks 4-14

    Science.gov (United States)

    Kaushal, Tony S.; Weber, Karen E.

    1994-01-01

    This report summarizes the Advanced Diesel Engine Component Development (ADECD) Program to develop and demonstrate critical technology needed to advance the heavy-duty low heat rejection engine concept. Major development activities reported are the design, analysis, and fabrication of monolithic ceramic components; vapor phase and solid film lubrication; electrohydraulic valve actuation; and high pressure common rail injection. An advanced single cylinder test bed was fabricated as a laboratory tool in studying these advanced technologies. This test bed simulates the reciprocator for a system having no cooling system, turbo compounding, Rankine bottoming cycle, common rail injection, and variable valve actuation to achieve fuel consumption of 160 g/kW-hr (.26 lb/hp-hr). The advanced concepts were successfully integrated into the test engine. All ceramic components met their functional and reliability requirements. The firedeck, cast-in-place ports, valves, valve guides, piston cap, and piston ring were made from silicon nitride. Breakthroughs required to implement a 'ceramic' engine included the fabrication of air-gap cylinder heads, elimination of compression gaskets, machining of ceramic valve seats within the ceramic firedeck, fabrication of cast-in-place ceramic port liners, implementation of vapor phase lubrication, and elimination of the engine coolant system. Silicon nitride valves were successfully developed to meet several production abuse test requirements and incorporated into the test bed with a ceramic valve guide and solid film lubrication. The ADECD cylinder head features ceramic port shields to increase insulation and exhaust energy recovery. The combustion chamber includes a ceramic firedeck and piston cap. The tribological challenge posed by top ring reversal temperatures of 550 C was met through the development of vapor phase lubrication using tricresyl phosphate at the ring-liner interface. A solenoid-controlled, variable valve actuation system

  10. Advanced diesel engine component development program, tasks 4-14

    Science.gov (United States)

    Kaushal, Tony S.; Weber, Karen E.

    1994-11-01

    This report summarizes the Advanced Diesel Engine Component Development (ADECD) Program to develop and demonstrate critical technology needed to advance the heavy-duty low heat rejection engine concept. Major development activities reported are the design, analysis, and fabrication of monolithic ceramic components; vapor phase and solid film lubrication; electrohydraulic valve actuation; and high pressure common rail injection. An advanced single cylinder test bed was fabricated as a laboratory tool in studying these advanced technologies. This test bed simulates the reciprocator for a system having no cooling system, turbo compounding, Rankine bottoming cycle, common rail injection, and variable valve actuation to achieve fuel consumption of 160 g/kW-hr (.26 lb/hp-hr). The advanced concepts were successfully integrated into the test engine. All ceramic components met their functional and reliability requirements. The firedeck, cast-in-place ports, valves, valve guides, piston cap, and piston ring were made from silicon nitride. Breakthroughs required to implement a 'ceramic' engine included the fabrication of air-gap cylinder heads, elimination of compression gaskets, machining of ceramic valve seats within the ceramic firedeck, fabrication of cast-in-place ceramic port liners, implementation of vapor phase lubrication, and elimination of the engine coolant system. Silicon nitride valves were successfully developed to meet several production abuse test requirements and incorporated into the test bed with a ceramic valve guide and solid film lubrication. The ADECD cylinder head features ceramic port shields to increase insulation and exhaust energy recovery. The combustion chamber includes a ceramic firedeck and piston cap. The tribological challenge posed by top ring reversal temperatures of 550 C was met through the development of vapor phase lubrication using tricresyl phosphate at the ring-liner interface. A solenoid-controlled, variable valve actuation system

  11. Archaeometric studies of ceramics from the Sao Paulo II archaeological site

    International Nuclear Information System (INIS)

    Rogerio Baria; Munita, C.S.; Cano, N.F.; Tatumi, S.H.; Silva-Carrera, B.N.; Shigueo Watanabe; Neves, E.G.

    2015-01-01

    This paper aims at studying the elementary chemical composition of 70 ceramic fragments from the Sao Paulo II archaeological site by instrumental neutron activation analysis. The concentration data was studied next using multivariate statistical methods, such as cluster analysis, principal component analysis and discriminant analysis. The results showed three different chemical groups of samples regarding the similarity/dissimilarity between the samples. Ceramics from each group have been selected and dated using thermoluminescence. The firing temperature of the ceramics was determined by electron paramagnetic resonance. (author)

  12. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, M Mohan; Gorin, Alexander [School of Engineering and Science, Curtin University of Technology, Sarawak (Malaysia); Abou-El-Hossein, K A, E-mail: mohan.m@curtin.edu.my [Mechanical and Aeronautical Department, Nelson Mandela Metropolitan University, Port Elegebeth, 6031 (South Africa)

    2011-02-15

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  13. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    International Nuclear Information System (INIS)

    Reddy, M Mohan; Gorin, Alexander; Abou-El-Hossein, K A

    2011-01-01

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  14. Advanced ceramic composite for high energy resistors : Characterization of electrical and physical properties

    International Nuclear Information System (INIS)

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

    2005-01-01

    There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new, new, conductive, bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor

  15. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Pala, Zdeněk; Mušálek, Radek; Medřický, Jan; Vilémová, Monika

    2015-01-01

    Roč. 24, č. 4 (2015), s. 637-643 ISSN 1059-9630 R&D Projects: GA ČR GAP107/12/1922 Institutional support: RVO:61389021 Keywords : ceramic s * heat treatment * nanostructured materials Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 1.568, year: 2015

  16. Assessment of full ceramic solid oxide fuel cells based on modified strontium titanates

    DEFF Research Database (Denmark)

    Holtappels, Peter; Ramos, Tania; Sudireddy, Bhaskar Reddy

    2014-01-01

    stimulated the development for full ceramic anodes based on strontium titanates. Furthermore, the Ni-cermet is primarily a hydrogen oxidation electrode and efficiency losses might occur when operating on carbon containing fuels. In the European project SCOTAS-SOFC full ceramic cells comprising CGO...

  17. Characterization of fabricated three dimensional scaffolds of bio ceramic-polymer composite via microstereolithography technique

    International Nuclear Information System (INIS)

    Marina Talib; Covington, J.A.; Bolarinwa, A.

    2013-01-01

    Full-text: Microstereolithography is a method used for rapid proto typing of polymeric and ceramic components. This technique converts a computer-aided design (CAD) to a three dimensional (3D) model, and enables layer per layer fabrication curing a liquid resin with UV-light or laser source. The aim of this project was to formulate photo curable polymer reinforced with synthesized calcium pyrophosphate (CPP), and to fabricate a 3D scaffolds with optimum mechanical properties for specific tissue engineering applications. The photo curable ceramic suspension was prepared with acrylate polyester, multifunctional acrylate monomer with the addition of 50-70 wt % of CPP, photo initiators and photo inhibitors. The 3D structure of disc (5 mm height x 4 mm diameter) was successfully fabricated using Envisiontec Perfactory3. They were then sintered at high temperature for polymer removal, to obtain a ceramic of the desired porosity. The density increased to more than 35 % and the dimensional shrinkage after sintering were 33 %. The discs were then subjected compressive measurement, biodegradation and bioactivity test. Morphology and CPP content of the sintered polymer was investigated with SEM and XRD, respectively. The addition of CPP coupled with high temperature sintering, had a significant effect on the compressive strength exhibited by the bio ceramic. The values are in the range of cancellous bone (2-4 MPa). In biodegradation and bioactivity test, the synthesized CPP induced the formation of apatite layer and its nucleation onto the composite surface. (author)

  18. Dissolution of crystalline ceramics

    International Nuclear Information System (INIS)

    White, W.B.

    1982-01-01

    The present program objectives are to lay out the fundamentals of crystalline waste form dissolution. Nuclear waste ceramics are polycrystalline. An assumption of the work is that to the first order, the release rate of a particular radionuclide is the surface-weighted sum of the release rates of the radionuclide from each crystalline form that contains it. In the second order, of course, there will be synergistic effects. There will be also grain boundary and other microstructural influences. As a first approximation, we have selected crystalline phases one at a time. The sequence of investigations and measurements is: (i) Identification of the actual chemical reactions of dissolution including identification of the solid reaction products if such occur. (ii) The rates of these reactions are then determined empirically to give what may be called macroscopic kinetics. (iii) Determination of the rate-controlling mechanisms. (iv) If the rate is controlled by surface reactions, the final step would be to determine the atomic kinetics, that is the specific atomic reactions that occur at the dissolving interface. Our concern with the crystalline forms are in two areas: The crystalline components of the reference ceramic waste form and related ceramics and the alumino-silicate phases that appear in some experimental waste forms and as waste-rock interaction products. Specific compounds are: (1) Reference Ceramic Phases (zirconolite, magnetoplumbite, spinel, Tc-bearing spinel and perovskite); (2) Aluminosilicate phases (nepheline, pollucite, CsAlSi 5 O 12 , Sr-feldspar). 5 figures, 1 table

  19. Bioactive and inert dental glass-ceramics.

    Science.gov (United States)

    Montazerian, Maziar; Zanotto, Edgar Dutra

    2017-02-01

    The global market for dental materials is predicted to exceed 10 billion dollars by 2020. The main drivers for this growth are easing the workflow of dentists and increasing the comfort of patients. Therefore, remarkable research projects have been conducted and are currently underway to develop improved or new dental materials with enhanced properties or that can be processed using advanced technologies, such as CAD/CAM or 3D printing. Among these materials, zirconia, glass or polymer-infiltrated ceramics, and glass-ceramics (GCs) are of great importance. Dental glass-ceramics are highly attractive because they are easy to process and have outstanding esthetics, translucency, low thermal conductivity, high strength, chemical durability, biocompatibility, wear resistance, and hardness similar to that of natural teeth, and, in certain cases, these materials are bioactive. In this review article, we divide dental GCs into the following two groups: restorative and bioactive. Most restorative dental glass-ceramics (RDGCs) are inert and biocompatible and are used in the restoration and reconstruction of teeth. Bioactive dental glass-ceramics (BDGCs) display bone-bonding ability and stimulate positive biological reactions at the material/tissue interface. BDGCs are suggested for dentin hypersensitivity treatment, implant coating, bone regeneration and periodontal therapy. Throughout this paper, we elaborate on the history, processing, properties and applications of RDGCs and BDGCs. We also report on selected papers that address promising types of dental glass-ceramics. Finally, we include trends and guidance on relevant open issues and research possibilities. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 619-639, 2017. © 2016 Wiley Periodicals, Inc.

  20. The influence of clay fineness upon sludge recycling in a ceramic matrix

    Science.gov (United States)

    Szőke, A. M.; Muntean, M.; Sándor, M.; Brotea, L.

    2016-04-01

    The feasibility of sludge recycling in the ceramic manufacture was evaluated through laboratory testing. Such residues have similar chemical and mineralogical composition with the raw mixture of the green ceramic body used in construction. Several ceramic masses with clay and various proportion of sludge have been synthesized and then characterized by their physical-mechanical properties. The fineness of the clay, the main component of the green ceramic body, has been considered for every raw mixture. The proportion of the sludge waste addition depends on the clay fineness and the sintering capacity also, increases with the clay fineness. The ceramic properties, particularly, the open porosity, and mechanical properties, in presence of small sludge proportion (7, 20%) shows small modification. The introduction of such waste into building ceramic matrix (bricks, tiles, and plates) has a very good perspective.

  1. Cyclic mechanical fatigue in ceramic-ceramic composites: an update

    International Nuclear Information System (INIS)

    Lewis, D. III

    1983-01-01

    Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

  2. Preparation and electromagnetic properties of low-temperature sintered ferroelectric-ferrite composite ceramics

    International Nuclear Information System (INIS)

    Yue Zhenxing; Chen Shaofeng; Qi Xiwei; Gui Zhilun; Li Longtu

    2004-01-01

    For the purpose of multilayer chip EMI filters, the new ferroelectric-ferrite composite ceramics were prepared by mixing PMZNT relaxor ferroelectric powder with composition of 0.85Pb(Mg 1/3 Nb 2/3 )O 3 -0.1Pb(Ni 1/3 Nb 2/3 )O 3 -0.05PbTiO 3 and NiCuZn ferrite powder with composition of (Ni 0.20 Cu 0.20 Zn 0.60 )O(Fe 2 O 3 ) 0.97 at low sintering temperatures. A small amount of Bi 2 O 3 was added to low sintering temperature. Consequently, the dense composite ceramics were obtained at relative low sintering temperatures, which were lower than 940 deg. C. The X-ray diffractometer (XRD) identifications showed that the sintered ceramics retained the presence of distinct ferroelectric and ferrite phases. The sintering studies and scanning electron microscope (SEM) observations revealed that the co-existed two phases affect the sintering behavior and grain growth of components. The electromagnetic properties, such as dielectric constant and initial permeability, change continuously between those of two components. Thus, the low-temperature sintered ferroelectric-ferrite composite ceramics with tunable electromagnetic properties were prepared by adjusting the relative content of two components. These materials can be used for multilayer chip EMI filters with various properties

  3. Novel, Ceramic Membrane System For Hydrogen Separation

    Energy Technology Data Exchange (ETDEWEB)

    Elangovan, S.

    2012-12-31

    Separation of hydrogen from coal gas represents one of the most promising ways to produce alternative sources of fuel. Ceramatec, teamed with CoorsTek and Sandia National Laboratories has developed materials technology for a pressure driven, high temperature proton-electron mixed conducting membrane system to remove hydrogen from the syngas. This system separates high purity hydrogen and isolates high pressure CO{sub 2} as the retentate, which is amenable to low cost capture and transport to storage sites. The team demonstrated a highly efficient, pressure-driven hydrogen separation membrane to generate high purity hydrogen from syngas using a novel ceramic-ceramic composite membrane. Recognizing the benefits and limitations of present membrane systems, the all-ceramic system has been developed to address the key technical challenges related to materials performance under actual operating conditions, while retaining the advantages of thermal and process compatibility offered by the ceramic membranes. The feasibility of the concept has already been demonstrated at Ceramatec. This project developed advanced materials composition for potential integration with water gas shift rectors to maximize the hydrogenproduction.

  4. Calcination and solid state reaction of ceramic-forming components to provide single-phase superconducting materials having fine particle size

    Science.gov (United States)

    Balachandran, Uthamalingam; Poeppel, Roger B.; Emerson, James E.; Johnson, Stanley A.

    1992-01-01

    An improved method for the preparation of single phase, fine grained ceramic materials from precursor powder mixtures where at least one of the components of the mixture is an alkali earth carbonate. The process consists of heating the precursor powders in a partial vacuum under flowing oxygen and under conditions where the partial pressure of CO.sub.2 evolved during the calcination is kept to a very low level relative to the oxygen. The process has been found particularly suitable for the preparation of high temperature copper oxide superconducting materials such as YBa.sub.2 Cu.sub.3 O.sub.x "123" and YBa.sub.2 Cu.sub.4 O.sub.8 "124".

  5. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02160.0

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bergman, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-25

    The technical objective of this project was to develop a ceramic HEPA filter technology, by initially producing and testing coupon ceramics, small scale prototypes, and full scale prototype HEPA filters, and to address relevant manufacturing and commercialization technical issues.

  6. Major Components of the National TRU Waste System Optimization Project

    International Nuclear Information System (INIS)

    Moody, D.C.; Bennington, B.; Sharif, F.

    2002-01-01

    The National Transuranic (TRU) Program (NTP) is being optimized to allow for disposing of the legacy TRU waste at least 10 years earlier than originally planned. This acceleration will save the nation an estimated $713. The Department of Energy's (DOE'S) Carlsbad Field Office (CBFO) has initiated the National TRU Waste System Optimization Project to propose, and upon approvaI, implement activities that produce significant cost saving by improving efficiency, thereby accelerating the rate of TRU waste disposal without compromising safety. In its role as NTP agent of change, the National TRU Waste System Optimization Project (the Project) (1) interacts closely with all NTP activities. Three of the major components of the Project are the Central Characterization Project (CCP), the Central Confirmation Facility (CCF), and the MobiIe/Modular Deployment Program.

  7. Electrophoretic deposition of sol-gel-derived ceramic coatings

    International Nuclear Information System (INIS)

    Zhang, Y.; Crooks, R.M.

    1992-01-01

    In this paper the physical, optical, and chemical characteristics of electrophoretically and dip-coated sol-gel ceramic films are compared. The results indicate that electrophoresis may allow a higher level of control over the chemistry and structure of ceramic coatings than dip-coating techniques. For example, controlled-thickness sol-gel coatings can be prepared by adjusting the deposition time or voltage. Additionally, electrophoretic coatings can be prepared in a four-component alumino-borosilicate sol display interesting optical characteristics. For example, the ellipsometrically-measured refractive indices of electrophoretic coatings are higher than the refractive indices of dip-coated films cast from identical sols, and they are also higher than any of the individual sol components. This result suggests that there are physical and/or chemical differences between films prepared by dip-coating and electrophoresis

  8. Development of a hard nano-structured multi-component ceramic coating by laser cladding

    International Nuclear Information System (INIS)

    Masanta, Manoj; Ganesh, P.; Kaul, Rakesh; Nath, A.K.; Roy Choudhury, A.

    2009-01-01

    The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al 2 O 3 -TiB 2 -TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO 2 ) and boron carbide (B 4 C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV 0.025 was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al 2 O 3 ), titanium di-boride (TiB 2 ) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB 2 and Al 2 O 3 , which are discussed in detail.

  9. Characterization of quartzite waste and their application on red ceramic

    International Nuclear Information System (INIS)

    Babisk, M.P.; Vidal, F.W.H.; Vieira, C.M.F.; Ribeiro, W.S.

    2012-01-01

    The incorporation of industrial waste into red ceramic have been used currently in the search for alternative raw materials, and also seeking for an environmentally friendly waste disposal that pollute. During the process of beneficiation of dimension stone, there are significant losses of material and waste generation, which have been placed inappropriately in nature, with no provision for use or reuse. The quartzite is geologically classified as a metamorphic rock composed almost entirely of quartz grains. The aim of this study is to characterize and evaluate the applicability of quartzite waste in the red ceramic. Incorporations were studied up to 40% by weight of waste in the ceramics body and the results indicated that the residue of quartz is a material with great potential to be used as a component in a red ceramic. (author)

  10. Ageing of low-firing prehistoric ceramics in hydrothermal conditions

    Directory of Open Access Journals (Sweden)

    Petra Zemenová

    2012-03-01

    Full Text Available Remains of a prehistoric ceramic object, a moon-shaped idol from the Bronze Age found in archaeological site Zdiby near Prague in the Czech Republic, were studied especially in terms of the firing temperature. Archaeological ceramics was usually fired at temperatures below 1000 °C. It contained unstable non-crystalline products, residua after calcination of clay components of a ceramic material. These products as metakaolinite can undergo a reverse rehydration to a structure close to kaolinite. The aim of this work was to prove whether the identified kaolinite in archaeological ceramics is a product of rehydration. The model compound containing high amount of kaolinite was prepared in order to follow its changes during calcination and hydrothermal treatment. Archaeological ceramics and the model compound were treated by hydrothermal ageing and studied by XRF, XRD and IR analyses. It was proved that the presence of kaolinite in the border-parts of the archaeological object was not a product of rehydration, but that it originated from the raw materials.

  11. Modeling of thermal explosion under pressure in metal ceramic systems

    International Nuclear Information System (INIS)

    Shapiro, M.; Dudko, V.; Skachek, B.; Matvienko, A.; Gotman, I.; Gutmanas, E.Y.

    1998-01-01

    The process of reactive in situ synthesis of dense ceramic matrix composites in Ti-B-C, Ti-B-N, Ti-Si-N systems is modeled. These ceramics are fabricated on the basis of compacted blends of ceramic powders, namely Ti-B 4 C and/or Ti-BN. The objectives of the project are to identify and investigate the optimal thermal conditions preferable for production of fully dense ceramic matrix composites. Towards this goal heat transfer and combustion in dense and porous ceramic blends are investigated during monotonous heating at a constant rate. This process is modeled using a heat transfer-combustion model with kinetic parameters determined from the differential thermal analysis of the experimental data. The kinetic burning parameters and the model developed are further used to describe the thermal explosion synthesis in a restrained die under pressure. It is shown that heat removal from the reaction zone affects the combustion process and the final phase composition

  12. Utilisation of drinking water treatment sludge for the manufacturing of ceramic products

    Science.gov (United States)

    Kizinievič, O.; Kizinievič, V.

    2017-10-01

    The influence of the additive of drinking water treatment sludge on the physical and mechanical properties, structural parameters, microstructure of the ceramic products is analysed in the research. Drinking water treatment sludge is renewable, environmentally-friendly, economical additive saving expensive natural raw materials when introduced into the ceramic products. The main drinking water treatment sludge component is amorphous Fe2O3 (70%). Formation masses are prepared by incorporating from 5 % to 60 % of drinking water treatment additive and by burning out at the temperature 1000 °C. Investigation showed that the physical and mechanical properties, microstructure of the ceramic bodies vary depending on the amount of drinking water treatment additive incorporated. In addition, drinking water treatment additive affects the ceramic body as a pigment that dyes the ceramic body in darker red colour.

  13. Deodorant ceramic catalyst. Dasshu ceramics shokubai

    Energy Technology Data Exchange (ETDEWEB)

    Arai, K. (Kobe Steel Ltd., Kobe (Japan)); Naka, R. (Hitachi Ltd., Tokyo (Japan))

    1993-07-01

    Concerning debromination to be used for the filter of deodorizing device, those of long life and high deodorizing performance are demanded a great deal. As one of this kind of debromination, a deodorant ceramic catalyst (mangantid) has been developed and put for practical use as deodorant for refrigerator. In this article, the information and knowledge obtained by the development of mangantid, the features as well as several properties of the product are stated. The deodorizing methods currently used practically are roughly divided into 6 kinds such as the adsorption method, the direct combustion method, the catalytic method and the oxidation method, but each of them has its own merit and demerit, hence it is necessary to select the method in accordance with the kind of odor and its generating condition. Mangantid is a compound body of high deodorant material in a honeycomb configuration, and has the features that in comparison with the existing deordorants, its pressure loss is smaller, its deodorizing rate is bigger, and acidic, neutral and basic gaseous components can be removed in a well-balanced manner. Deodorization with mangantid has the mechanism to let the odorous component contact and react with the catalyst and change the component to the non-odorous component in the temperature range from room temperature to the low temperature region. 5 refs., 11 figs., 1 tab.

  14. High-deposition-rate ceramics synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Allendorf, M.D.; Osterheld, T.H.; Outka, D.A. [Sandia National Laboratories, Livermore, CA (United States)] [and others

    1995-05-01

    Parallel experimental and computational investigations are conducted in this project to develop validated numerical models of ceramic synthesis processes. Experiments are conducted in the High-Temperature Materials Synthesis Laboratory in Sandia`s Combustion Research Facility. A high-temperature flow reactor that can accommodate small preforms (1-3 cm diameter) generates conditions under which deposition can be observed, with flexibility to vary both deposition temperature (up to 1500 K) and pressure (as low as 10 torr). Both mass spectrometric and laser diagnostic probes are available to provide measurements of gas-phase compositions. Experiments using surface analytical techniques are also applied to characterize important processes occuring on the deposit surface. Computational tools developed through extensive research in the combustion field are employed to simulate the chemically reacting flows present in typical industrial reactors. These include the CHEMKIN and Surface-CHEMKIN suites of codes, which permit facile development of complex reaction mechanisms and vastly simplify the implementation of multi-component transport and thermodynamics. Quantum chemistry codes are also used to estimate thermodynamic and kinetic data for species and reactions for which this information is unavailable.

  15. Development in laser peening of advanced ceramics

    Science.gov (United States)

    Shukla, Pratik; Smith, Graham C.; Waugh, David G.; Lawrence, Jonathan

    2015-07-01

    Laser peening is a well-known process applicable to surface treat metals and alloys in various industrial sectors. Research in the area of laser peening of ceramics is still scarce and a complete laser-ceramic interaction is still unreported. This paper focuses on laser peening of SiC ceramics employed for cutting tools, armor plating, dental and biomedical implants, with a view to elucidate the unreported work. A detailed investigation was conducted with 1064nm Nd:YAG ns pulse laser to first understand the surface effects, namely: the topography, hardness, KIc and the microstructure of SiC advanced ceramics. The results showed changes in surface roughness and microstructural modification after laser peening. An increase in surface hardness was found by almost 2 folds, as the diamond footprints and its flaws sizes were considerably reduced, thus, enhancing the resistance of SiC to better withstand mechanical impact. This inherently led to an enhancement in the KIc by about 42%. This is attributed to an induction of compressive residual stress and phase transformation. This work is a first-step towards the development of a 3-dimensional laser peening technique to surface treat many advanced ceramic components. This work has shown that upon tailoring the laser peening parameters may directly control ceramic topography, microstructure, hardness and the KIc. This is useful for increasing the performance of ceramics used for demanding applications particularly where it matters such as in military. Upon successful peening of bullet proof vests could result to higher ballistic strength and resistance against higher sonic velocity, which would not only prevent serious injuries, but could also help to save lives of soldiers on the battle fields.

  16. Advanced ceramics for nuclear heat utilization and energy harvesting

    International Nuclear Information System (INIS)

    Prakash, Deep; Purohit, R.D.; Sinha, P.K.

    2015-01-01

    In recent years concerns related to global warming and green house gas emissions have focused the attention towards lowering the carbon foot print of energy generation. In this scenario, nuclear energy is considered as one of the strongest options to take on the challenges. Further, the nuclear heat, originated from the fission of nuclear fuels may be utilized not only by conversion to electricity using conventional techniques, but also may be used for production of hydrogen by splitting water. In the endeavor of realizing sustainable energy generation technologies, ceramic materials find key role as critical components. This paper covers an overview of various ceramic materials which are potential candidates for energy and hydrogen generation devices. These include solid oxide fuel cells, thermoelectric oxides and sodium conducting beta-alumina for alkali metal thermoelectric converters (AMTEC). The materials, which are generally complex oxides often need to be synthesized using chemical methods for purity and compositional control. Further, ceramic materials offer advantages in terms of doping different cations to engineer defects and maneuver properties. Nonetheless, shaping of ceramics to complex components is a challenging task, due to which various techniques such as isopressing, tape-casting, extrusion, slurry coating, spray deposition etc. are employed. The paper also provides a highlight of fabrication techniques and demonstration of miniature devices which are at various stages of development. (author)

  17. Synthesis of results obtained on sodium components and technology through the Generation IV International Forum SFR Component Design and Balance-of-Plant Project

    International Nuclear Information System (INIS)

    Sienicki, J.J.; Rodriguez, G.; Kisohara, N.; Kim, J. B.; Gerber, A.; Ashurko, Y.; Toyama, S.

    2013-01-01

    Status: The viability of designing SFR components and BOP has been demonstrated with design, construction and operation of previous sodium-cooled reactors. The main objective of this R&D project is related to system performance, or by development on the use of AECS in the BOP that could allow further cost improvements. Objective: To conduct collaborative research and development of components and BOP for the SFR System. The Project has to satisfy the GIF’s criteria of safety, economy, sustainability, proliferation resistance and physical protection. Activities within this Project are addressing experimental and analytical evaluation of advanced ISI&R, LBB assessment, development of AECS with Brayton cycles, advanced SG technologies. Project activities will be based in part on the extensive historical R&D experience with component design and balance of plant for sodium-cooled fast reactors

  18. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

    Science.gov (United States)

    Boyle, Robert

    2014-01-01

    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  19. INFLUENCE OF THE CEMENT TYPE ON THE CHARACTERISTICS OF THE MINERAL FOAM APPLICABLE IN FOAMED CERAMIC TECHNOLOGIES

    Directory of Open Access Journals (Sweden)

    Korolev Evgeniy Valer'evich

    2012-10-01

    Full Text Available The subject of the research is the influence of the type of Portland cement, as well as the nature and concentration of additives that represent electrolytes and polymers, onto the foam stability. The project is implemented within the framework of the research of foamed ceramic. Detailed explanation of the influence pattern is provided. The research performed by the authors has generated the following findings. Besides the rheological properties of the solution, chemical interaction between the mix components must be taken into account in the course of development of the best foamed ceramic mix composition, as chemical processes produce a substantial influence onto the foam stability. Polymer additives based on liquid carbamyde-formaldehyde and polyacrylamide substantially improve the quality of the foam mineralized by the particles of the cement binder. They also assure the foam stability rate sufficient for the formation of a high-quality foamed material.

  20. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  1. Optical, mechanical and fractographic response of transparent alumina ceramics on erbium doping

    Czech Academy of Sciences Publication Activity Database

    Drdlík, D.; Drdlíková, K.; Hadraba, Hynek; Máca, K.

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4265-4270 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Alumina * Erbia * Fractography * Hardness * Transparency Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  2. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  3. Fabrication of large-volume, low-cost ceramic lanthanum halide scintillators for gamma ray detection : final report for DHS/DNDO/TRDD project TA-01-SL01.

    Energy Technology Data Exchange (ETDEWEB)

    Boyle, Timothy J.; Ottley, Leigh Anna M.; Yang, Pin; Chen, Ching-Fong; Sanchez, Margaret R.; Bell, Nelson Simmons

    2008-10-01

    This project uses advanced ceramic processes to fabricate large, optical-quality, polycrystalline lanthanum halide scintillators to replace small single crystals produced by the conventional Bridgman growth method. The new approach not only removes the size constraint imposed by the growth method, but also offers the potential advantages of both reducing manufacturing cost and increasing production rate. The project goal is to fabricate dense lanthanum halide ceramics with a preferred crystal orientation by applying texture engineering and solid-state conversion to reduce the thermal mechanical stress in the ceramic and minimize scintillation light scattering at grain boundaries. Ultimately, this method could deliver the sought-after high sensitivity and <3% energy resolution at 662 keV of lanthanum halide scintillators and unleash their full potential for advanced gamma ray detection, enabling rapid identification of radioactive materials in a variety of practical applications. This report documents processing details from powder synthesis, seed particle growth, to final densification and texture development of cerium doped lanthanum bromide (LaBr{sub 3}:Ce{sup +3}) ceramics. This investigation demonstrated that: (1) A rapid, flexible, cost efficient synthesis method of anhydrous lanthanum halides and their solid solutions was developed. Several batches of ultrafine LaBr{sub 3}:Ce{sup +3} powder, free of oxyhalide, were produced by a rigorously controlled process. (2) Micron size ({approx} 5 {micro}m), platelet shape LaBr{sub 3} seed particles of high purity can be synthesized by a vapor phase transport process. (3) High aspect-ratio seed particles can be effectively aligned in the shear direction in the ceramic matrix, using a rotational shear-forming process. (4) Small size, highly translucent LaBr{sub 3} (0.25-inch diameter, 0.08-inch thick) samples were successfully fabricated by the equal channel angular consolidation process. (5) Large size, high density

  4. FY 1998 report on the results of R and D projects by local consortiums for immediate effects. Development of woody ceramics and application to building parts; 1998 nendo woody ceramics no sosei to kenchiku buzai nado eno oyo seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The R and D project has been implemented for developing materials for, e.g., light, highly heat-insulating and energy-saving type building parts (e.g., roofing tiles and tiles), and light tableware having warmness of wood. The stock materials for china and porcelain, roofing tile clay, tiles and cement are dispersed with hollow microcapsules as the filler, which are of glassy balloons thermally treated to be highly functional, in order to develop superlight, highly heat insulating and high-strength materials. For development of the woody ceramic materials, the microcapsules are investigated for size, thickness, thermal shrinkage, fusibility, compressive stress, reinforcing mechanisms, and monodispersibility. Also investigated are optimization of material formability, development of commercial ceramics and evaluation of their marketability, decoration techniques, antimicrobial membrane materials and their immobilization techniques, development of antimicrobial ceramic tiles, evaluation of the antimicrobial membranes, evaluation of resistance to microwaves, and so on. The efforts are also directed to researches on fundamental techniques for woody tile clay, and R and D of the application techniques and products of the woody cement. (NEDO)

  5. Use of waste ceramics in adsorption technologies

    Czech Academy of Sciences Publication Activity Database

    Doušová, B.; Koloušek, D.; Keppert, M.; Machovic, V.; Lhotka, M.; Urbanová, Martina; Brus, Jiří; Holcova, L.

    2016-01-01

    Roč. 134, Part 2 (2016), s. 145-152 ISSN 0169-1317 R&D Projects: GA ČR(CZ) GA13-24155S Institutional support: RVO:61389013 Keywords : waste ceramics * brick dust * toxic cations Subject RIV: JN - Civil Engineering Impact factor: 3.101, year: 2016

  6. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  7. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  8. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    International Nuclear Information System (INIS)

    Liao, Q. Lin; Liu, Cong; Wu, H. Yun; Jin, Yang; Hua, Ming; Zhu, B. Wan; Chen, Kai; Huang, Lei

    2015-01-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination

  9. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Q. Lin [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Liu, Cong [Jiangsu Provincial Department of Land Resources, Nanjing 210017 (China); Wu, H. Yun [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Jin, Yang; Hua, Ming; Zhu, B. Wan [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Chen, Kai [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Huang, Lei, E-mail: huanglei@nju.edu.cn [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China)

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination.

  10. An Overview on the Improvement of Mechanical Properties of Ceramics Nanocomposites

    Directory of Open Access Journals (Sweden)

    J. Silvestre

    2015-01-01

    Full Text Available Due to their prominent properties (mechanical, stiffness, strength, thermal stability, ceramic composite materials (CMC have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMCs have been greatly improved in the last decade. CMCs are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxide or non-oxide are used for the fibres and the matrix. Due to the large diversity of available fibres, the properties of CMCs can be adapted to achieve structural targets. They are especially valuable for structural components with demanding mechanical and thermal requirements. However, with the advent of nanoparticles in this century, the research interests in CMCs are now changing from classical reinforcement (e.g., microscale fibres to new types of reinforcement at nanoscale. This review paper presents the current state of knowledge on processing and mechanical properties of a new generation of CMCs: Ceramics Nanocomposites (CNCs.

  11. Shippingport station decommissioning project irradiated components transfer: Topical report

    International Nuclear Information System (INIS)

    1988-01-01

    This topical report is a synopsis of the transfer of irradiated components into the Shippingport Reactor Pressure Vessel (RPV) performed at the Shippingport Station Decommissioning Project (SSDP). The information is provided as a part of the Technology Transfer Program to document the preparation activities for the decommissioning of a nuclear power reactor to be removed in one piece

  12. Interdependency in Multimodel Climate Projections: Component Replication and Result Similarity

    Science.gov (United States)

    Boé, Julien

    2018-03-01

    Multimodel ensembles are the main way to deal with model uncertainties in climate projections. However, the interdependencies between models that often share entire components make it difficult to combine their results in a satisfactory way. In this study, how the replication of components (atmosphere, ocean, land, and sea ice) between climate models impacts the proximity of their results is quantified precisely, in terms of climatological means and future changes. A clear relationship exists between the number of components shared by climate models and the proximity of their results. Even the impact of a single shared component is generally visible. These conclusions are true at both the global and regional scales. Given available data, it cannot be robustly concluded that some components are more important than others. Those results provide ways to estimate model interdependencies a priori rather than a posteriori based on their results, in order to define independence weights.

  13. Evaluation of Ceramic Matrix Composite Technology for Aircraft Turbine Engine Applications

    Science.gov (United States)

    Halbig, Michael C.; Jaskowiak, Martha H.; Kiser, James D.; Zhu, Dongming

    2013-01-01

    The goals of the NASA Environmentally Responsible Aviation (ERA) Project are to reduce the NO(x) emissions, fuel burn, and noise from turbine engines. In order to help meet these goals, commercially-produced ceramic matrix composite (CMC) components and environmental barrier coatings (EBCs) are being evaluated as parts and panels. The components include a CMC combustor liner, a CMC high pressure turbine vane, and a CMC exhaust nozzle as well as advanced EBCs that are tailored to the operating conditions of the CMC combustor and vane. The CMC combustor (w/EBC) could provide 2700 F temperature capability with less component cooling requirements to allow for more efficient combustion and reductions in NOx emissions. The CMC vane (w/EBC) will also have temperature capability up to 2700 F and allow for reduced fuel burn. The CMC mixer nozzle will offer reduced weight and improved mixing efficiency to provide reduced fuel burn. The main objectives are to evaluate the manufacturability of the complex-shaped components and to evaluate their performance under simulated engine operating conditions. Progress in CMC component fabrication, evaluation, and testing is presented in which the goal is to advance from the proof of concept validation (TRL 3) to a system/subsystem or prototype demonstration in a relevant environment (TRL 6).

  14. Mechanical energy dissipation in natural ceramic composites.

    Science.gov (United States)

    Mayer, George

    2017-12-01

    Ceramics and glasses, in their monolithic forms, typically exhibit low fracture toughness values, but rigid natural marine ceramic and glass composites have shown remarkable resistance to mechanical failure. This has been observed in load-extension behavior by recognizing that the total area under the curve, notably the part beyond the yield point, often conveys substantial capacity to carry mechanical load. The mechanisms underlying the latter observations are proposed as defining factors for toughness that provide resistance to failure, or capability to dissipate energy, rather than fracture toughness. Such behavior is exhibited in the spicules of glass sponges and in mollusk shells. There are a number of similarities in the manner in which energy dissipation takes place in both sponges and mollusks. It was observed that crack diversion, a new form of crack bridging, creation of new surface area, and other important energy-dissipating mechanisms occur and aid in "toughening". Crack tolerance, key to energy dissipation in these natural composite materials, is assisted by promoting energy distribution over large volumes of loaded specimens by minor components of organic constituents that also serve important roles as adhesives. Viscoelastic deformation was a notable characteristic of the organic component. Some of these energy-dissipating modes and characteristics were found to be quite different from the toughening mechanisms that are utilized for more conventional structural composites. Complementary to those mechanisms found in rigid natural ceramic/organic composites, layered architectures and very thin organic layers played major roles in energy dissipation in these structures. It has been demonstrated in rigid natural marine composites that not only architecture, but also the mechanical behavior of the individual constituents, the nature of the interfaces, and interfacial bonding play important roles in energy dissipation. Additionally, the controlling

  15. Spectral network based on component cells under the SOPHIA European project

    Energy Technology Data Exchange (ETDEWEB)

    Núñez, Rubén, E-mail: ruben.nunez@ies-def.upm.es; Antón, Ignacio; Askins, Steve; Sala, Gabriel [Instituto de Energía Solar - Universidad Politécnica de Madrid, Ciudad Universitaria, 28040 Madrid (Spain); Domínguez, César; Voarino, Philippe [CEA-INES, 50 avenue du Lac Léman, 73375 Le Bourget-du-Lac (France); Steiner, Marc; Siefer, Gerald [Fraunhofer ISE, Heidenhofstr. 2, 79110 Freiburg (Germany); Fucci, Rafaelle; Roca, Franco [ENEA, P.le E.Fermi 1, Località Granatello, 80055 Portici (Italy); Minuto, Alessandro; Morabito, Paolo [RSE, Via Rubattino 54, 20134 Milan (Italy)

    2015-09-28

    In the frame of the European project SOPHIA, a spectral network based on component (also called isotypes) cells has been created. Among the members of this project, several spectral sensors based on component cells and collimating tubes, so-called spectroheliometers, were installed in the last years, allowing the collection of minute-resolution spectral data useful for CPV systems characterization across Europe. The use of spectroheliometers has been proved useful to establish the necessary spectral conditions to perform power rating of CPV modules and systems. If enough data in a given period of time is collected, ideally a year, it is possible to characterize spectrally the place where measurements are taken, in the same way that hours of annual irradiation can be estimated using a pyrheliometer.

  16. Project Finance: Basic Components

    OpenAIRE

    Alfieri Li Ojeda, Jaime

    2015-01-01

    The natural speed of the contemporary world demands large investment projects which require specialized financial techniques such as Project Finance, defined as a fund to finance investment projects of great magnitude. Every Project Finance involves a wide range of elements such as promoters, government, contractors andsuppliers, among others, that will ensure project success. La rapidez del mundo contemporáneo exige que los grandes proyectos de inversión requieran de técnicas financieras ...

  17. Ceramic Inclusions In Powder Metallurgy Disk Alloys: Characterization and Modeling

    Science.gov (United States)

    Bonacuse, Pete; Kantzos, Pete; Telesman, Jack

    2002-01-01

    Powder metallurgy alloys are increasingly used in gas turbine engines, especially as the material chosen for turbine disks. Although powder metallurgy materials have many advantages over conventionally cast and wrought alloys (higher strength, higher temperature capability, etc.), they suffer from the rare occurrence of ceramic defects (inclusions) that arise from the powder atomization process. These inclusions can have potentially large detrimental effect on the durability of individual components. An inclusion in a high stress location can act as a site for premature crack initiation and thereby considerably reduce the fatigue life. Because these inclusions are exceedingly rare, they usually don't reveal themselves in the process of characterizing the material for a particular application (the cumulative volume of the test bars in a fatigue life characterization is typically on the order of a single actual component). Ceramic inclusions have, however, been found to be the root cause of a number of catastrophic engine failures. To investigate the effect of these inclusions in detail, we have undertaken a study where a known population of ceramic particles, whose composition and morphology are designed to mimic the 'natural' inclusions, are added to the precursor powder. Surface connected inclusions have been found to have a particularly large detrimental effect on fatigue life, therefore the volume of ceramic 'seeds' added is calculated to ensure that a minimum number will occur on the surface of the fatigue test bars. Because the ceramic inclusions are irregularly shaped and have a tendency to break up in the process of extrusion and forging, a method of calculating the probability of occurrence and expected intercepted surface and embedded cross-sectional areas were needed. We have developed a Monte Carlo simulation to determine the distributions of these parameters and have verified the simulated results with observations of ceramic inclusions found in macro

  18. Ultralight and fire-resistant ceramic nanofibrous aerogels with temperature-invariant superelasticity.

    Science.gov (United States)

    Si, Yang; Wang, Xueqin; Dou, Lvye; Yu, Jianyong; Ding, Bin

    2018-04-01

    Ultralight aerogels that are both highly resilient and compressible have been fabricated from various materials including polymer, carbon, and metal. However, it has remained a great challenge to realize high elasticity in aerogels solely based on ceramic components. We report a scalable strategy to create superelastic lamellar-structured ceramic nanofibrous aerogels (CNFAs) by combining SiO 2 nanofibers with aluminoborosilicate matrices. This approach causes the random-deposited SiO 2 nanofibers to assemble into elastic ceramic aerogels with tunable densities and desired shapes on a large scale. The resulting CNFAs exhibit the integrated properties of flyweight densities of >0.15 mg cm -3 , rapid recovery from 80% strain, zero Poisson's ratio, and temperature-invariant superelasticity to 1100°C. The integral ceramic nature also provided the CNFAs with robust fire resistance and thermal insulation performance. The successful synthesis of these fascinating materials may provide new insights into the development of ceramics in a lightweight, resilient, and structurally adaptive form.

  19. Development of hi-tech ceramics fabrication technology

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Suk; Park, Ji Yeon; Kim, Sun Jai; Hwan, Jung Choong; Oh, Seok Jin

    1997-07-01

    There are some ceramic materials being used in the nuclear energy such as nuclear fuel, coolant pump seals, tritium breeder materials, a high temperature absorber, and the solid electrolyte for recovering tritium. In addition, lots of researches recently have been conducted on the development of highly functional ceramics such as highly efficient shielding materials, functional graded materials and radioactive isotopes-separating materials. Therefore, one of the objectives of this project is to develop ultra-fine and pure powder manufacturing technology. Tritium breeder materials, LiAlO{sub 2}, Li{sub 2}ZrO{sub 3} and Li{sub 2}TiO{sub 3} were made with a combustion process of mixed fuels that is developed indigenously in this project. Additionally, this study also focused on the development of promising low temperature electrolytes of ceria. By using the ceria powder made by the combustion process of GNP was investigated their sinterability and the electrolytic characteristics. (author). 167 refs., 74 tabs., 91 figs

  20. Effect of oxidation at elevated temperature on elastic and interface properties of ceramic matrix composites

    Czech Academy of Sciences Publication Activity Database

    Brandstetter, J.; Glogar, Petr; Loidl, D.; Kromp, K.

    2005-01-01

    Roč. 290, - (2005), s. 340-343 ISSN 1013-9826. [International conference on fractography of advanced ceramics /2./. Stará Lesná, 03.10.2005-06.10.2005] R&D Projects: GA AV ČR(CZ) KSK2067107 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane * ceramic matrix composite * shear modulus Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.224, year: 2005

  1. Gamma radiation in ceramic capacitors: a study for space missions

    Science.gov (United States)

    dos Santos Ferreira, Eduardo; Sarango Souza, Juliana

    2017-10-01

    We studied the real time effects of the gamma radiation in ceramic capacitors, in order to evaluate the effects of cosmic radiation on these devices. Space missions have electronic circuits with various types of devices, many studies have been done on semiconductor devices exposed to gamma radiation, but almost no studies for passive components, in particular ceramic capacitors. Commercially sold ceramic capacitors were exposed to gamma radiation, and the capacitance was measured before and after exposure. The results clearly show that the capacitance decreases with exposure to gamma radiation. We confirmed this observation in a real time capacitance measurement, obtained using a data logging system developed by us using the open source Arduino platform.

  2. Application of the coal-mining waste in building ceramics production

    Directory of Open Access Journals (Sweden)

    Vaysman Yakov Iosifovich

    Full Text Available In the process of construction ceramics production a substantial quantity of non-renewable natural resources - clays - are used. One of the ways of science development in building materials production is investigation of the possibility of regular materials production using technogenic waste. Application of coal-mining waste (technogenic raw material in charge composition for production of ceramic products provides rational use of fuel, contributes to implementation of resource saving technologies on construction materials production enterprises. Though science development on revealing new raw material sources should be conducted with account for safety, reliability, technical, ecological and economical sides of the problem, which is especially current. The article deals with the problem of coal-mining waste usage in building ceramics production instead of fresh primary component (clay, fluxes, thinning agents and combustible additives. The interdependence between the density and shrinkage of the ceramic products and the amount and quality of coal-mining waste in its composition was established. The optimal proportion of coal-mining waste and clay in building ceramics production was estimated.

  3. Development of a hard nano-structured multi-component ceramic coating by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Masanta, Manoj [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Ganesh, P.; Kaul, Rakesh [Laser Material Processing Division, Raja Ramanna Centre for Advanced Technology, Indore (India); Nath, A.K. [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Roy Choudhury, A., E-mail: roychoudhuryasimava@gmail.com [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India)

    2009-05-20

    The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al{sub 2}O{sub 3}-TiB{sub 2}-TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO{sub 2}) and boron carbide (B{sub 4}C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV{sub 0.025} was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al{sub 2}O{sub 3}), titanium di-boride (TiB{sub 2}) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB{sub 2} and Al{sub 2}O{sub 3}, which are discussed in detail.

  4. Encapsulation of sacrificial silicon containing particles for SH oxide ceramics via a boehmite precursor route

    NARCIS (Netherlands)

    Carabat, A.L.; Van der Zwaag, S.; Sloof, W.G.

    2013-01-01

    Easy crack propagation in oxide ceramic coatings limits their application in high temperature environment (e.g. such as engines and gas turbine components) [1]. In order to overcome this problem, incorporation of sacrificial particles into an oxide ceramic coating may be a viable option. Particles

  5. Tradition and changes in the Lima ceramics of Huaca Pucllana

    OpenAIRE

    Ccencho Huamaní, José

    2017-01-01

    This article presents the results of an analysis of ceramics from the site of Huaca Pucllana carried out by Isabel Flores, director of the Huaca Pucllana Archaeological Project. This research is approached from the perspective of chronologicaldiferentiation, arriving at the continuities and changes that occurred in ceramics at the site during its construction and occupation by the Lima society from 530-650 AD. Five pottery types were identified that relate to three constructive phases and a f...

  6. A Principal Component Analysis of Project Management Construction Industry Competencies for the Ghanaian

    Directory of Open Access Journals (Sweden)

    Rockson Dobgegah

    2011-03-01

    Full Text Available The study adopts a data reduction technique to examine the presence of any complex structure among a set of project management competency variables. A structured survey questionnaire was administered to 100 project managers to elicit relevant data, and this achieved a relatively high response rate of 54%. After satisfying all the necessary tests of reliability of the survey instrument, sample size adequacy and population matrix, the data was subjected to principal component analysis, resulting in the identification of six new thematic project management competency areas ; and were explained in terms of human resource management and project control; construction innovation and communication; project financial resources management; project risk and quality management; business ethics and; physical resources and procurement management. These knowledge areas now form the basis for lateral project management training requirements in the context of the Ghanaian construction industry. Key contribution of the paper is manifested in the use of the principal component analysis, which has rigorously provided understanding into the complex structure and the relationship between the various knowledge areas. The originality and value of the paper is embedded in the use of contextual-task conceptual knowledge to expound the six uncorrelated empirical utility of the project management competencies.

  7. DEVELOPMENT OF NOVEL CERAMIC NANOFILM-FIBER INTEGRATED OPTICAL SENSORS FOR RAPID DETECTION OF COAL DERIVED SYNTHESIS GAS

    Energy Technology Data Exchange (ETDEWEB)

    Junhang Dong; Hai Xiao; Xiling Tang; Hongmin Jiang; Kurtis Remmel; Amardeep Kaur

    2012-09-30

    The overall goal of this project is to conduct fundamental studies on advanced ceramic materials and fiber optic devices for developing new types of high temperature (>500{degree}C) fiber optic chemical sensors (FOCS) for monitoring fossil (mainly coal) and biomass derived gases in power plants. The primary technical objective is to investigate and demonstrate the nanocrystalline doped-ceramic thin film enabled FOCS that possess desired stability, sensitivity and selectivity for in-situ, rapid gas detection in the syngas streams from gasification and combustion flue gases. This report summarizes research works of two integrated parts: (1) development of metal oxide solid thin films as sensing materials for detection and measurement of important gas components relevant to the coal- and biomass-derived syngas and combustion gas streams at high temperatures; and (2) development of fiber optic devices that are potentially useful for constructing FOCS in combination with the solid oxide thin films identified in this program.

  8. Ceramic piezoelectric materials

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

  9. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  10. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  11. Physicochemical characterization of ceramics from Sao Paulo II archaeological site; Caracterizacao fisico-quimica da ceramica do sitio arqueologico Sao Paulo II

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Rogerio Baria

    2013-08-01

    Archaeometry is a consolidated field with a wide application of nuclear analytical techniques for the characterization, protection, and restoration of archaeological pieces. This project aimed at studying the elementary chemical composition of 70 ceramic fragments samples from Sao Paulo II archaeological site, located along the Solimoes River channel, next to Coari city, in Brazilian Amazon. The characterization of samples was performed by neutron activation analysis (NAA). By the determination of 24 elements in the ceramic fragments ( Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Sb, Sm. Rb, Se, Ta, Tb, Th, U, Yb and Zn), it was possible to define groups of samples regarding the similarity/dissimilarity in elementary chemical composition. For such a task, the multivariate statistical methods employed were cluster analysis (C A), principal component analysis (PCA) and discriminant analysis (DA). Afterwards, seven ceramic fragments were selected based on the groups previously established, for the characterization of the site temporal horizon. Those ceramic fragments were analyzed by thermoluminescence (TL) and EPR for dating purposes. The firing temperatures were determined by electron paramagnetic resonance (EPR) technique, in order to infer about some aspects of the ceramic manufacture employed by the ancient peoples that lived in Sao Paulo 11. By the results obtained in this study, it was possible to identify the quantity of clay sources employed by the ceramists and the age of the ceramic pieces. Therefore, the results of this research may contribute to the study on the occupation dynamics in the pre-colonial Brazilian Amazon. (author)

  12. Novel ceramic-polymer composite membranes for the separation of hazardous liquid waste. 1998 annual progress report

    International Nuclear Information System (INIS)

    Cohen, Y.

    1998-01-01

    'This report summarizes the work progress over the last 1.75 years of a 3 year project. The objectives of the project have been to develop a new class of ceramic-supported polymeric membranes that could be tailored-designed for a wide-range of applications in remediation and pollution prevention. To date, a new class of chemically-modified ceramic membranes was developed for the treatment of oil-in-water emulsions and for the pervaporation removal of volatile organics from aqueous systems. These new ceramic-supported polymer (CSP) membranes are fabricated by modifying the pore surface of a ceramic membrane support by a graft polymerization process (Chaimberg and Cohen, 1994). The graft polymerization process consists of activating the membrane surface with alkoxy vinyl silanes onto which vinyl monomers are added via free-radical graft polymerization resulting in a thin surface layer of terminally anchored polymer chains. Reaction conditions are selected based on knowledge of the graft polymerization kinetics for the specific polymer/substrate system. The resultant ceramic-supported polymer (CSP) membrane is a composite structure in which mechanical strength is provided by the ceramic support and the selectivity is determined by the covalently bonded polymer brush layer. Thus, one of the unique attributes of the CSP membrane is that it can be used in environments where the polymer layer is swollen (or even completely miscible) in the mixture to be separated (Castro et al., 1993). It is important to note that the above modification process is carried out under mild conditions (e.g., temperature of about 70 C) and is well suited for large scale commercial application. In a series of studies, the applicability of a polyvinylpyrrolidone CSP membrane was demonstrated for the treatment of oil-in-water emulsion under a variety of flow conditions (Castro et al.,1996). Improved membrane performance was achieved due to minimization of surface adsorption of the oil components

  13. Leakage current characterization for estimating the conditions of non-ceramic insulators' surfaces

    Energy Technology Data Exchange (ETDEWEB)

    El-Hag, Ayman H. [Electrical Engineering Department, American University of Sharjah, Sharjah (United Arab Emirate)

    2007-03-15

    In this work both detection of the beginning of dry-band arcing and correlating the average value of leakage current (LC) with non-ceramic insulator surface damage have been investigated. Silicone rubber insulators were tested in salt-fog under different voltage and conductivity levels. The autocorrelation function (ACF) was calculated for both the fundamental and third harmonic components of LC during the early aging period (EAP). It has been observed that distinct differences exist in the behavior of both the fundamental and that of the third harmonic components of the LC during EAP. Although the fundamental component of the LC begins to grow immediately after starting the test, the third harmonic requires a much longer period of time to begin. Dry-band arcing is highly correlated with distortion in the LC and hence to its third harmonic component. But it has been observed that the level of the fundamental component of LC at which the third harmonic component started to increase is different from one case to another. As such, it is more appropriate to use the ACF of the third harmonic component of LC as an indication of dry-band arcing rather than a simple threshold value. Moreover, the average value of LC during late aging period (LAP) was correlated with the damage of non-ceramic insulators. It has been found that the average level of both the fundamental and third harmonic component of LC is well correlated with the different degrees of damage of non-ceramic insulators' surface. (author)

  14. Use of solid waste from sand beneficiation process in the ceramic tile industry and its influence on the physical properties of the ceramic products

    International Nuclear Information System (INIS)

    Biff, Sergio; Silva, Manoel Ribeiro da

    2016-01-01

    The current paper had as main aim characterize and assess the use viability of a solid waste from sand beneficiation process in the production of ceramic tiles. To determine the main components the solid waste was characterized by X-ray fluorescence and the main crystalline phases were determined by X-ray diffraction. To evaluate the addition effects of the solid waste over the solid waste was introduced into a ceramic composition in proportions of 5% and 10%. The ceramics materials obtained were subjected to the linear retraction, water absorption and flexural strength analysis according to the Brazilian standard NBR 13818 (1997). Additionally, the solid waste and the ceramic materials obtained in this study were classified according to the Brazilian standard NBR 10004 (2004) to assess the potential environmental impact. The main solid waste constituents identified were silicon dioxide and aluminum oxide, respectively 50.2% e 19.2%, distributed in the crystal forms of quartz and kaolinite. The ceramic materials obtained after firing at 1100 deg C, without and with 10% of solid waste presented respectively flexural strength of 13.86 MPa and 14,52Mpa. The results of water absorption without and with addition of 10% of solid waste were respectively 16.96% and 16.63%, both appropriate performances for use in ceramic tiles according to the Brazilian standard NBR 13818 (1997). On the other hand, the ceramic materials obtained with the addition of 10% of solid waste were classified as inert materials according to Brazilian standard NBR 10004 (2004), showing the capability of incorporating solid waste in ceramic materials. (author)

  15. Synthetic flux as a whitening agent for ceramic tiles

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues dos Santos, Geocris, E-mail: geocris.rodrigues@gmail.com [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Salvetti, Alfredo Roque [Departamento De Física, Universidade Federal De Mato Grosso Do Sul (Brazil); Cabrelon, Marcelo Dezena [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Morelli, Márcio Raymundo [Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil)

    2014-12-05

    Highlights: • The synthetic flux acts as a whitening agent of firing color in raw material ceramics. • The raw material ceramics have high levels of the iron oxides and red color. • The different process obtained red color clays with hematite and illite phases. • The whiteness ceramic obtained herein can be used in a porcelain tile industry. - Abstract: A synthetic flux is proposed as a whitening agent of firing color in tile ceramic paste during the sinterization process, thus turning the red firing color into whiteness. By using this mechanism in the ceramic substrates, the stoneware tiles can be manufactured using low cost clays with high levels of iron oxides. This method proved to be an economical as well as commercial strategy for the ceramic tile industries because, in Brazil, the deposits have iron compounds as mineral component (Fe{sub 2}O{sub 3}) in most of the raw materials. Therefore, several compositions of tile ceramic paste make use of natural raw materials, and a synthetic flux in order to understand how the interaction of the iron element, in the mechanism of firing color ceramic, occurs in this system. The bodies obtained were fired at 1100 °C for 5 min in air atmosphere to promote the color change. After the heating, the samples were submitted to X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses. The results showed that the change of firing color occurs because the iron element, which is initially in the crystal structure of the hematite phase, is transformed into a new crystal (clinopyroxenes phase) formed during the firing, so as to make the final firing color lighter.

  16. Ceramics Technology Project database: September 1991 summary report. [Materials for piston ring-cylinder liner for advanced heat/diesel engines

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-06-01

    The piston ring-cylinder liner area of the internal combustion engine must withstand very-high-temperature gradients, highly-corrosive environments, and constant friction. Improving the efficiency in the engine requires ring and cylinder liner materials that can survive this abusive environment and lubricants that resist decomposition at elevated temperatures. Wear and friction tests have been done on many material combinations in environments similar to actual use to find the right materials for the situation. This report covers tribology information produced from 1986 through July 1991 by Battelle columbus Laboratories, Caterpillar Inc., and Cummins Engine Company, Inc. for the Ceramic Technology Project (CTP). All data in this report were taken from the project's semiannual and bimonthly progress reports and cover base materials, coatings, and lubricants. The data, including test rig descriptions and material characterizations, are stored in the CTP database and are available to all project participants on request. Objective of this report is to make available the test results from these studies, but not to draw conclusions from these data.

  17. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    Naslain , R.

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  18. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

    Science.gov (United States)

    Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

    2015-01-01

    This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

  19. An Overview on the Improvement of Mechanical Properties of Ceramics Nano composites

    International Nuclear Information System (INIS)

    Silvestre, J.; Brito, J. D.; Silvestre, N.

    2015-01-01

    Due to their prominent properties (mechanical, stiffness, strength, thermal stability), ceramic composite materials (CMC) have been widely applied in automotive, industrial and aerospace engineering, as well as in biomedical and electronic devices. Because monolithic ceramics exhibit brittle behaviour and low electrical conductivity, CMC_s have been greatly improved in the last decade. CMC_s are produced from ceramic fibres embedded in a ceramic matrix, for which several ceramic materials (oxide or non-oxide) are used for the fibres and the matrix. Due to the large diversity of available fibres, the properties of CMC_s can be adapted to achieve structural targets. They are especially valuable for structural components with demanding mechanical and thermal requirements. However, with the advent of nanoparticles in this century, the research interests in CMC_s are now changing from classical reinforcement (e.g., microscale fibres) to new types of reinforcement at nano scale. This review paper presents the current state of knowledge on processing and mechanical properties of a new generation of CMC_s: Ceramics Nano composites (CNC_s)

  20. Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Laurich, M.A.

    2000-01-01

    Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

  1. Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

    Science.gov (United States)

    Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

    2010-01-01

    This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

  2. Solution exchange corrosion testing with the glass-zeolite ceramic waste form in demineralized water at 900C

    International Nuclear Information System (INIS)

    Simpson, L. J.

    1998-01-01

    A ceramic waste form of glass-bonded zeolite is being developed for the long-term disposition of fission products and transuranic elements in wastes from the U.S. Department of Energy's spent nuclear fuel conditioning activities. Solution exchange corrosion tests were performed on the ceramic waste form and its potential base constituents of glass, zeolite 5A, and sodalite as part of an effort to qualify the ceramic waste form for acceptance into the Civilian Radioactive Waste Management System. Solution exchange tests were performed at 90 C by replacing 80 to 90% of the leachate with fresh demineralized water after set time intervals. The results from these tests provide information about corrosion mechanisms and the ability of the ceramic waste form and its constituent materials to retain waste components. The results from solution exchange tests indicate that radionuclides will be preferentially retained in the zeolites without the glass matrix and in the ceramic waste form, with respect to cations like Li, K, and Na. Release results have been compared for simulated waste from candidate ceramic waste forms with zeolite 5A and its constituent materials to determine the corrosion behavior of each component

  3. Characterization of ceramic ornaments of a theatre-like incense burner

    International Nuclear Information System (INIS)

    Lopez-Valenzuela, R.; Lopez-Palacios, J.A.; Jimenez-Reyes, M.; Tenorio, D.; Catano, G.

    2010-01-01

    Thirteen Teotihuacan-style ornaments of an incense burner were studied. Ceramic pastes, pigments and mica were analyzed by neutron activation, X-ray diffraction and scanning electron microscopy. Elemental (Sc, Cr, Fe, Co, Rb, Cs, La, Ce, Nd, Sm, Eu, Tb, Yb, Lu, Hf, Th and U) and statistical analyses of ceramic-body data showed that these pieces were made from the same raw material, which is chemically different from the fine orange ceramic of Teotihuacan. Montmorillonite and the classical components of sand were the minerals identified in the ceramic pastes. The white pigment contained calcium, titanium and aluminium, the yellow pigment was ocher, and the red pigment was a mixture of red ocher and cinnabar, the binder of the pigments being clay. Exoskeletons of diatoms and locust ootecs were found in the pigments. Mica was identified as biotite, identical with that coming from Monte Alban Oaxaca. We wish to undertake a historical reconstruction of these ornaments based on archaeometric and literature data. (author)

  4. Corrosion protection of SiC-based ceramics with CVDMullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sarin, V.; Auger, M. [Boston Univ., MA (United States)

    1997-05-01

    Silicon carbide ceramics are the leading candidate materials for use as heat exchangers in advanced combined cycle power plants because of their unique combination of high temperature strength, high thermal conductivity, excellent thermal shock resistance, and good high temperature stability and oxidation resistance. Ceramic coatings are being considered for diesel engine cylinder liners, piston caps, valve faces and seats, piston rings, and for turbine components such as combustors, blades, stators, seals, and bearings. Under such conditions ceramics are better suited to high temperature environments than metals. For the first time, adherent crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance its corrosion/oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments. These corrosive environments include thermal, Na{sub 2}SO{sub 4}, O{sub 2} and coal slag.

  5. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  6. Sensitive Ceramics

    DEFF Research Database (Denmark)

    2014-01-01

    Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

  7. Fracture mechanical treatment of bridging stresses in ceramics

    International Nuclear Information System (INIS)

    Fett, T.; Munz, D.

    1993-12-01

    Failure of ceramic materials often starts from cracks which can originate at pores, inclusions or can be generated during surface treatment. Fracture occurs when the stress intensity factor of the most serious crack in a component reaches a critical value K lc , the fracture toughness of the material. In case of ideal brittle materials the fracture toughness is independent of the crack extension and, consequently, identical with the stress intensity factor K l0 necessary for the onset of stable crack growth. It is a well-known fact that failure of several ceramics is influenced by an increasing crack-growth resistance curve. Several effects are responsible for this behaviour. Crack-border interactions in the wake of the advancing crack, residual stress fields in the crack region of transformation-toughened ceramics, the generation of a micro-crack zone ahead the crack tip and crack branching. The effect of increasing crack resistance has consequences on many properties of ceramic materials. In this report the authors discuss the some aspects of R-curve behaviour as the representation by stress intensity factors or energies and the influence on the compliance using the bridging stress model. (orig.) [de

  8. A method for evaluating the funding of components of natural resource and conservation projects

    International Nuclear Information System (INIS)

    Wellington, John F.; Lewis, Stephen A.

    2016-01-01

    Many public and private entities such as government agencies and private foundations have missions related to the improvement, protection, and sustainability of the environment. In pursuit of their missions, they fund projects with related outcomes. Typically, the funding scene consists of scarce funding dollars for the many project requests. In light of funding limitations and funder's search for innovative funding schemes, a method to support the allocation of scarce dollars among project components is presented. The proposed scheme has similarities to methods in the project selection literature but differs in its focus on project components and its connection to and enumeration of the universe of funding possibilities. The value of having access to the universe is demonstrated with illustrations. The presentation includes Excel implementations that should appeal to a broad spectrum of project evaluators and reviewers. Access to the space of funding possibilities facilitates a rich analysis of funding alternatives. - Highlights: • Method is given for allocating scarce funding dollars among competing projects. • Allocations are made to fund parts of projects • Proposed method provides access to the universe of funding possibilities. • Proposed method facilitates a rich analysis of funding possibilities. • Excel spreadsheet implementations are provided

  9. The Electrospun Ceramic Hollow Nanofibers

    Directory of Open Access Journals (Sweden)

    Shahin Homaeigohar

    2017-11-01

    Full Text Available Hollow nanofibers are largely gaining interest from the scientific community for diverse applications in the fields of sensing, energy, health, and environment. The main reasons are: their extensive surface area that increases the possibilities of engineering, their larger accessible active area, their porosity, and their sensitivity. In particular, semiconductor ceramic hollow nanofibers show greater space charge modulation depth, higher electronic transport properties, and shorter ion or electron diffusion length (e.g., for an enhanced charging–discharging rate. In this review, we discuss and introduce the latest developments of ceramic hollow nanofiber materials in terms of synthesis approaches. Particularly, electrospinning derivatives will be highlighted. The electrospun ceramic hollow nanofibers will be reviewed with respect to their most widely studied components, i.e., metal oxides. These nanostructures have been mainly suggested for energy and environmental remediation. Despite the various advantages of such one dimensional (1D nanostructures, their fabrication strategies need to be improved to increase their practical use. The domain of nanofabrication is still advancing, and its predictable shortcomings and bottlenecks must be identified and addressed. Inconsistency of the hollow nanostructure with regard to their composition and dimensions could be one of such challenges. Moreover, their poor scalability hinders their wide applicability for commercialization and industrial use.

  10. Advanced Ceramics

    International Nuclear Information System (INIS)

    1989-01-01

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

  11. Residual stresses in multilayer ceramic capacitors: measurement and computation

    NARCIS (Netherlands)

    Toonder, den J.M.J.; Rademaker, C.W.; Hu, C.L.

    2003-01-01

    In this paper, we present a combined experimental and computational study of the thermomechanical reliability of multilayer ceramic capacitors (MLCC's). We focus on residual stresses introduced into the components during the cooling down step of the sintering process. The technique of

  12. Characterization of ceramics used in mass ceramic industry Goianinha/RN

    International Nuclear Information System (INIS)

    Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M.; Dutra, R.P.S.

    2011-01-01

    The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

  13. Barium titanate nanometric polycrystalline ceramics fired by spark plasma sintering.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Ryukhtin, Vasyl; Cinert, Jakub; Lukáč, František

    2016-01-01

    Roč. 42, č. 14 (2016), s. 15989-15993 ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G; GA MŠk LM2015056 Institutional support: RVO:61389021 ; RVO:61389005 Keywords : BaTiO3 * Spark plasma sintering * Electrical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UJF-V) Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216311695

  14. Study on 95 alumina ceramic metallizing and glazing technique

    International Nuclear Information System (INIS)

    Zhou Qun; Wang Wei

    2007-12-01

    Electric heater is a component of pressurizer in NPP. So the connector of heater must suit for special requirement with high reliability. It need join 95% alumina ceramic and special metal together. Traditional technique is to glazing ceramic at first, then sintering metal powder on ceramic. It result in melting glaze when metallizing at high temperature. The research on high temperature glaze hasn't got ideal result. In another way, the experiments prove low temperature metallizing couldn't get enough strength. Base on present conditions, a new technique is introduced. It is first metallizing then glazing. It can not only provide high strength with high temperature metallizing , but also avoid melting glaze at high temperature. Compared with other ways, the experiments prove it is feasible. The test data can satisfy requirement. This research has been put into production. (authors)

  15. Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

    2013-01-01

    Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

  16. Investigation of setting reaction in magnesium potassium phosphate ceramics with time resolved infrared spectroscopy

    Czech Academy of Sciences Publication Activity Database

    Mácová, Petra; Viani, Alberto

    2017-01-01

    Roč. 205, October (2017), s. 62-66 ISSN 0167-577X R&D Projects: GA MŠk(CZ) LO1219 Keywords : amorphous materials * magnesium potassium phosphate cements * FTIR Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.572, year: 2016 http://www.sciencedirect.com/science/article/pii/S0167577X17309552

  17. Si-O-C ceramic foams derived from polymethylphenylsiloxane precursor with starch as foaming agent

    Czech Academy of Sciences Publication Activity Database

    Černý, Martin; Chlup, Zdeněk; Strachota, Adam; Svítilová, Jaroslava; Schweigstillová, Jana; Halasová, Martina; Rýglová, Šárka

    2015-01-01

    Roč. 35, č. 13 (2015), s. 3427-3436 ISSN 0955-2219 R&D Projects: GA ČR GAP107/12/2445 Institutional support: RVO:67985891 ; RVO:68081723 ; RVO:61389013 Keywords : pyrolysis * ceramic foam * precursor * starch * Si-O-C Subject RIV: JI - Composite Materials; JH - Ceramics, Fire-Resistant Materials and Glass (UFM-A) Impact factor: 2.933, year: 2015

  18. OXYGEN TRANSPORT CERAMIC MEMBRANES

    International Nuclear Information System (INIS)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2001-01-01

    Conversion of natural gas to liquid fuels and chemicals is a major goal for the Nation as it enters the 21st Century. Technically robust and economically viable processes are needed to capture the value of the vast reserves of natural gas on Alaska's North Slope, and wean the Nation from dependence on foreign petroleum sources. Technologies that are emerging to fulfill this need are all based syngas as an intermediate. Syngas (a mixture of hydrogen and carbon monoxide) is a fundamental building block from which chemicals and fuels can be derived. Lower cost syngas translates directly into more cost-competitive fuels and chemicals. The currently practiced commercial technology for making syngas is either steam methane reforming (SMR) or a two-step process involving cryogenic oxygen separation followed by natural gas partial oxidation (POX). These high-energy, capital-intensive processes do not always produce syngas at a cost that makes its derivatives competitive with current petroleum-based fuels and chemicals. This project has the following 6 main tasks: Task 1--Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. Task 2--Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. Task 3--Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. Task 4--Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. Task 5--Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. Task 6--Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques

  19. Considerations on Dop (Depth Of Penetration) Test for Evaluation of Ceramics Materials Used in Ballistic Protection

    Science.gov (United States)

    Popa, Ioan-Dan; Dobriţa, Florin

    2017-12-01

    Tremendous amount of funds and other resorces were invested in studying the response of ceramic materials under ballistic impact, the main goal being to find a way to increase the protection of soldiers and the vehicles used in the modern battlespace. Using of ceramic materials especially carbon based (carbides), nitrogen based (nitrides) and oxygen based (oxides) ceramics in order to increase the protection level of ballistic equipment could be, sometimes, a big challenge when trying to use the proper test in order to evaluate and compare their performances. The role of the tests is to provide a better understanding of their response in different situations and, as a consequence, to make them more efficient as armour components through future improvements. The paper presents shortly the main tests which are used and eventually standardised for evaluating the ballistic behaviour of the ceramics and other armour components, with a special focus to DOP (Depth of Penetration) Tests.

  20. Adjusting dental ceramics: An in vitro evaluation of the ability of various ceramic polishing kits to mimic glazed dental ceramic surface.

    Science.gov (United States)

    Steiner, René; Beier, Ulrike S; Heiss-Kisielewsky, Irene; Engelmeier, Robert; Dumfahrt, Herbert; Dhima, Matilda

    2015-06-01

    During the insertion appointment, the practitioner is often faced with the need to adjust ceramic surfaces to fit a restoration to the adjacent or opposing dentition and soft tissues. The purpose of this study was to assess the ceramic surface smoothness achieved with various commercially available ceramic polishing kits on different commonly used ceramic systems. The reliability of the cost of a polishing kit as an indicator of improved surface smoothness was assessed. A total of 350 ceramic surfaces representing 5 commonly available ceramic systems (IPS Empress Esthetic, IPS e.max Press, Cergo Kiss, Vita PM 9, Imagine PressX) were treated with 5 types of ceramic polishing systems (Cerapreshine, 94006C, Ceramiste, Optrafine, Zenostar) by following the manufacturers' guidelines. The surface roughness was measured with a profilometer (Taylor Hobson; Precision Taylor Hobson Ltd). The effects of ceramic systems and polishing kits of interest on surface roughness were analyzed by 2-way ANOVA, paired t test, and Bonferroni corrected significance level. The ceramic systems and polishing kits statistically affected surface roughness (Pceramic surface. No correlation could be established between the high cost of the polishing kit and low surface roughness. None of the commonly used ceramic polishing kits could create a surface smoother than that of glazed ceramic (Pceramic polishing kits is not recommended as a reliable indicator of better performance of ceramic polishing kits (P>.30). Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  1. Insulating Structural Ceramics Program, Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Andrews, Mark J.; Tandon, Raj; Ott, Eric; Hind, Abi Akar; Long, Mike; Jensen, Robert; Wheat, Leonard; Cusac, Dave; Lin, H. T.; Wereszczak, Andrew A.; Ferber, Mattison K.; Lee, Sun Kun; Yoon, Hyung K.; Moreti, James; Park, Paul; Rockwood, Jill; Boyer, Carrie; Ragle, Christie; Balmer-Millar, Marilou; Aardahl, Chris; Habeger, Craig; Rappe, Ken; Tran, Diana; Koshkarian, Kent; Readey, Michael

    2005-11-22

    New materials and corresponding manufacturing processes are likely candidates for diesel engine components as society and customers demand lower emission engines without sacrificing power and fuel efficiency. Strategies for improving thermal efficiency directly compete with methodologies for reducing emissions, and so the technical challenge becomes an optimization of controlling parameters to achieve both goals. Approaches being considered to increase overall thermal efficiency are to insulate certain diesel engine components in the combustion chamber, thereby increasing the brake mean effective pressure ratings (BMEP). Achieving higher BMEP rating by insulating the combustion chamber, in turn, requires advances in material technologies for engine components such as pistons, port liners, valves, and cylinder heads. A series of characterization tests were performed to establish the material properties of ceramic powder. Mechanical chacterizations were also obtained from the selected materials as a function of temperature utilizing ASTM standards: fast fracture strength, fatique resistance, corrosion resistance, thermal shock, and fracture toughness. All ceramic materials examined showed excellent wear properties and resistance to the corrosive diesel engine environments. The study concluded that the ceramics examined did not meet all of the cylinder head insert structural design requirements. Therefore we do not recommend at this time their use for this application. The potential for increased stresses and temperatures in the hot section of the diesel engine combined with the highly corrosive combustion products and residues has driven the need for expanded materials capability for hot section engine components. Corrosion and strength requirements necessitate the examination of more advanced high temperture alloys. Alloy developments and the understanding of processing, structure, and properties of supperalloy materials have been driven, in large part, by the gas

  2. Joining Dental Ceramic Layers With Glass

    Science.gov (United States)

    Saied, MA; Lloyd, IK; Haller, WK; Lawn, BR

    2011-01-01

    Objective Test the hypothesis that glass-bonding of free-form veneer and core ceramic layers can produce robust interfaces, chemically durable and aesthetic in appearance and, above all, resistant to delamination. Methods Layers of independently produced porcelains (NobelRondo™ Press porcelain, Nobel BioCare AB and Sagkura Interaction porcelain, Elephant Dental) and matching alumina or zirconia core ceramics (Procera alumina, Nobel BioCare AB, BioZyram yttria stabilized tetragonal zirconia polycrystal, Cyrtina Dental) were joined with designed glasses, tailored to match thermal expansion coefficients of the components and free of toxic elements. Scanning electron microprobe analysis was used to characterize the chemistry of the joined interfaces, specifically to confirm interdiffusion of ions. Vickers indentations were used to drive controlled corner cracks into the glass interlayers to evaluate the toughness of the interfaces. Results The glass-bonded interfaces were found to have robust integrity relative to interfaces fused without glass, or those fused with a resin-based adhesive. Significance The structural integrity of the interfaces between porcelain veneers and alumina or zirconia cores is a critical factor in the longevity of all-ceramic dental crowns and fixed dental prostheses. PMID:21802131

  3. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  4. Industrial ceramics - Properties, forming and applications

    International Nuclear Information System (INIS)

    Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

    2013-01-01

    After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

  5. Biological Activation of Inert Ceramics: Recent Advances Using Tailored Self-Assembled Monolayers on Implant Ceramic Surfaces

    Science.gov (United States)

    Böke, Frederik; Schickle, Karolina; Fischer, Horst

    2014-01-01

    High-strength ceramics as materials for medical implants have a long, research-intensive history. Yet, especially on applications where the ceramic components are in direct contact with the surrounding tissue, an unresolved issue is its inherent property of biological inertness. To combat this, several strategies have been investigated over the last couple of years. One promising approach investigates the technique of Self-Assembled Monolayers (SAM) and subsequent chemical functionalization to create a biologically active tissue-facing surface layer. Implementation of this would have a beneficial impact on several fields in modern implant medicine such as hip and knee arthroplasty, dental applications and related fields. This review aims to give a summarizing overview of the latest advances in this recently emerging field, along with thorough introductions of the underlying mechanism of SAMs and surface cell attachment mechanics on the cell side. PMID:28788687

  6. Integral ceramic superstructure evaluation using time domain optical coherence tomography

    Science.gov (United States)

    Sinescu, Cosmin; Bradu, Adrian; Topala, Florin I.; Negrutiu, Meda Lavinia; Duma, Virgil-Florin; Podoleanu, Adrian G.

    2014-02-01

    Optical Coherence Tomography (OCT) is a non-invasive low coherence interferometry technique that includes several technologies (and the corresponding devices and components), such as illumination and detection, interferometry, scanning, adaptive optics, microscopy and endoscopy. From its large area of applications, we consider in this paper a critical aspect in dentistry - to be investigated with a Time Domain (TD) OCT system. The clinical situation of an edentulous mandible is considered; it can be solved by inserting 2 to 6 implants. On these implants a mesostructure will be manufactured and on it a superstructure is needed. This superstructure can be integral ceramic; in this case materials defects could be trapped inside the ceramic layers and those defects could lead to fractures of the entire superstructure. In this paper we demonstrate that a TD-OCT imaging system has the potential to properly evaluate the presence of the defects inside the ceramic layers and those defects can be fixed before inserting the prosthesis inside the oral cavity. Three integral ceramic superstructures were developed by using a CAD/CAM technology. After the milling, the ceramic layers were applied on the core. All the three samples were evaluated by a TD-OCT system working at 1300 nm. For two of the superstructures evaluated, no defects were found in the most stressed areas. The third superstructure presented four ceramic defects in the mentioned areas. Because of those defects the superstructure may fracture. The integral ceramic prosthesis was send back to the dental laboratory to fix the problems related to the material defects found. Thus, TD-OCT proved to be a valuable method for diagnosing the ceramic defects inside the integral ceramic superstructures in order to prevent fractures at this level.

  7. Tribology of ceramics: Report of the Committee on Tribology of Ceramics

    Science.gov (United States)

    1988-01-01

    The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

  8. Procurement and quality control of components important to safety in nuclear engineering projects

    International Nuclear Information System (INIS)

    Zhang Zhihua; Zhang Yiyun

    2006-01-01

    The procurement and quality control of components is a very important work in the nuclear engineering. This paper introduces the project management techniques, such as how to make a plan of components purchase in nuclear engineering. This paper discussed the classification of components, evaluation of the potential suppliers, invitation of bids, exchange of design details with the suppliers, quality assurance and quality assurance audit, and the equipment checks before acceptance and some engineering experiences. (authors)

  9. Composite ceramic blade for a gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Rossmann, A; Hoffmueller, W; Krueger, W

    1980-06-26

    The gas turbine blade consists of a supporting metal core which has at its lower end a modelled root and a profile blade made of ceramics enclosing it at some distance. The invention deals with a reliable connection between these two parts of the rotor blade: from the top end of the blade core a head protrudes supporting the thin-walled profile blade from below with a projection each pointing into the interior. The design of the projections and supporting surfaces is described and illustrated by drawings.

  10. Stress and Reliability Analysis of a Metal-Ceramic Dental Crown

    Science.gov (United States)

    Anusavice, Kenneth J; Sokolowski, Todd M.; Hojjatie, Barry; Nemeth, Noel N.

    1996-01-01

    Interaction of mechanical and thermal stresses with the flaws and microcracks within the ceramic region of metal-ceramic dental crowns can result in catastrophic or delayed failure of these restorations. The objective of this study was to determine the combined influence of induced functional stresses and pre-existing flaws and microcracks on the time-dependent probability of failure of a metal-ceramic molar crown. A three-dimensional finite element model of a porcelain fused-to-metal (PFM) molar crown was developed using the ANSYS finite element program. The crown consisted of a body porcelain, opaque porcelain, and a metal substrate. The model had a 300 Newton load applied perpendicular to one cusp, a load of 30ON applied at 30 degrees from the perpendicular load case, directed toward the center, and a 600 Newton vertical load. Ceramic specimens were subjected to a biaxial flexure test and the load-to-failure of each specimen was measured. The results of the finite element stress analysis and the flexure tests were incorporated in the NASA developed CARES/LIFE program to determine the Weibull and fatigue parameters and time-dependent fracture reliability of the PFM crown. CARES/LIFE calculates the time-dependent reliability of monolithic ceramic components subjected to thermomechanical and/Or proof test loading. This program is an extension of the CARES (Ceramics Analysis and Reliability Evaluation of Structures) computer program.

  11. Distorting the ceramic familiar: materiality and non-ceramic intervention, Conference, Keramik Museum, Germany

    OpenAIRE

    Livingstone, Andrew

    2009-01-01

    Invited conference speaker, Westerwald Keramik Museum, August 2009. Paper title: Distorting the ceramic familiar: materiality and non-ceramic intervention.\\ud \\ud This paper will examine the integration of non-ceramic media into the discourse of ceramics.

  12. Ceramic residue for producing cements, method for the production thereof, and cements containing same

    OpenAIRE

    Sánchez de Rojas, María Isabel; Frías, Moisés; Asensio, Eloy; Medina Martínez, César

    2014-01-01

    [EN] The invention relates to a ceramic residue produced from construction and demolition residues, as a puzzolanic component of cements. The invention also relates to a method for producing said ceramic residues and to another method of producing cements using said residues. This type of residue is collected in recycling plants, where it is managed. This invention facilitates a potential commercial launch.

  13. Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

    International Nuclear Information System (INIS)

    Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

    1999-01-01

    The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

  14. The impact of microwave stray radiation to in-vessel diagnostic components

    Energy Technology Data Exchange (ETDEWEB)

    Hirsch, M.; Laqua, H. P.; Hathiramani, D.; Baldzuhn, J.; Biedermann, C.; Cardella, A.; Erckmann, V.; König, R.; Köppen, M.; Zhang, D. [Max-Planck-Institut für Plasmaphysik, Teilinstitut Greifswald, EURATOM Association, D-17489 Greifswald (Germany); Oosterbeek, J.; Brand, H. von der; Parquay, S. [Technische Universiteit Eindhoven, department Technische Natuurkunde, working group for Plasma Physics and Radiation Technology, Den Doelch 2, 5612 AZ Eindhoven (Netherlands); Jimenez, R. [Centro de Investigationes Energeticas, Medioambientales y Technológicas, Association EURATOM/CIEMAT, Avenida Complutense 22, Madrid 28040 (Spain); Collaboration: W7-X Teasm

    2014-08-21

    Microwave stray radiation resulting from unabsorbed multiple reflected ECRH / ECCD beams may cause severe heating of microwave absorbing in-vessel components such as gaskets, bellows, windows, ceramics and cable insulations. In view of long-pulse operation of WENDELSTEIN-7X the MIcrowave STray RAdiation Launch facility, MISTRAL, allows to test in-vessel components in the environment of isotropic 140 GHz microwave radiation at power load of up to 50 kW/m{sup 2} over 30 min. The results show that both, sufficient microwave shielding measures and cooling of all components are mandatory. If shielding/cooling measures of in-vessel diagnostic components are not efficient enough, the level of stray radiation may be (locally) reduced by dedicated absorbing ceramic coatings on cooled structures.

  15. Assessment of exposures and potential risks to the US adult population from wear (attrition and abrasion) of gold and ceramic dental restorations.

    Science.gov (United States)

    Richardson, G Mark; Clemow, Scott R; Peters, Rachel E; James, Kyle J; Siciliano, Steven D

    2016-01-01

    Little has been published on the chemical exposures and risks of dental restorative materials other than from dental amalgam and composite resins. Here we provide the first exposure and risk assessment for gold (Au) alloy and ceramic restorative materials. Based on the 2001-2004 US National Health and Nutrition Examination Survey (NHANES), we assessed the exposure of US adults to the components of Au alloy and ceramic dental restorations owing to dental material wear. Silver (Ag) is the most problematic component of Au alloy restorations, owing to a combination of toxicity and proportional composition. It was estimated that adults could possess an average of four tooth surfaces restored with Au alloy before exceeding, on average, the reference exposure level (REL) for Ag. Lithium (Li) is the most problematic component of dental ceramics. It was estimated that adults could possess an average of 15 tooth surfaces restored with ceramics before exceeding the REL for Li. Relative risks of chemical exposures from dental materials decrease in the following order: Amalgam>Au alloys>ceramics>composite resins.

  16. A method for evaluating the funding of components of natural resource and conservation projects

    Energy Technology Data Exchange (ETDEWEB)

    Wellington, John F., E-mail: welling@ipfw.edu [Indiana University – Purdue University Fort Wayne (IPFW), Doermer School of Business, 203 Stonegate Drive Erie, PA 16505 (United States); Lewis, Stephen A., E-mail: lewis.sa07@gmail.com [Mongrel Works, LLC., Columbus, OH 43209 (United States)

    2016-02-15

    Many public and private entities such as government agencies and private foundations have missions related to the improvement, protection, and sustainability of the environment. In pursuit of their missions, they fund projects with related outcomes. Typically, the funding scene consists of scarce funding dollars for the many project requests. In light of funding limitations and funder's search for innovative funding schemes, a method to support the allocation of scarce dollars among project components is presented. The proposed scheme has similarities to methods in the project selection literature but differs in its focus on project components and its connection to and enumeration of the universe of funding possibilities. The value of having access to the universe is demonstrated with illustrations. The presentation includes Excel implementations that should appeal to a broad spectrum of project evaluators and reviewers. Access to the space of funding possibilities facilitates a rich analysis of funding alternatives. - Highlights: • Method is given for allocating scarce funding dollars among competing projects. • Allocations are made to fund parts of projects • Proposed method provides access to the universe of funding possibilities. • Proposed method facilitates a rich analysis of funding possibilities. • Excel spreadsheet implementations are provided.

  17. Air quality comparison between two European ceramic tile clusters

    Science.gov (United States)

    Minguillón, M. C.; Monfort, E.; Escrig, A.; Celades, I.; Guerra, L.; Busani, G.; Sterni, A.; Querol, X.

    2013-08-01

    Component Analysis (PCA) identified four factors in Modena, attributed to: road traffic + metalmechanical industry, mineral, ceramic, and background; and three factors in Castelló, attributed to: mineral, ceramic (with influence of road traffic) and regional background. The additional measures to improve the air quality should be focused mainly on road traffic in Modena, and on the ceramic industry in Castelló.

  18. Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

    International Nuclear Information System (INIS)

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

    2005-01-01

    There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area of innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive high energy resistor. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-inductance, high temperature, high power density and high energy density resistors. The bulk resistor approach offers high reliability through better mechanical properties and simplicity of construction

  19. Economic comparison of crystalline ceramic and glass waste forms for HLW disposal

    International Nuclear Information System (INIS)

    McKee, R.W.; Daling, P.M.; Wiles, L.E.

    1983-05-01

    A titanate-based, crystalline ceramic produced by hot isostatic pressing has been proposed as a potentially more stable and improved waste form for high-level nuclear waste disposal compared to the currently favored borosilicate glass waste form. This paper describes the results of a study to evaluate the relative costs for disposal of high-level waste from a 70,000 metric ton equivalent (MTE) system. The entire waste management system, including waste processing and encapsulation, transportation, and final repository disposal, was included in this analysis. The repository concept is based on the current basalt waste isolation project (BWIP) reference design. A range of design basis alternatives is considered to determine if this would influence the relative economics of the two waste forms. A thermal analysis procedure was utilized to define optimum canister sizes to assure that each waste form was compared under favorable conditions. Repository costs are found to favor the borosilicate glass waste form while transportation costs greatly favor the crystalline ceramic waste form. The determining component in the cost comparison is the waste processing cost, which strongly favors the borosilicate glass process because of its relative simplicity. A net cost advantage on the order of 12% to 15% on a waste management system basis is indicated for the glass waste form

  20. Ceramic stationary gas turbine development. Final report, Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-09-01

    This report summarizes work performed by Solar Turbines Inc. and its subcontractors during the period September 25, 1992 through April 30, 1993. The objective of the work is to improve the performance of stationary gas turbines in cogeneration through implementation of selected ceramic components.

  1. Anisotropic and Hierarchical Porosity in Multifunctional Ceramics

    Science.gov (United States)

    Lichtner, Aaron Zev

    The performance of multifunctional porous ceramics is often hindered by the seemingly contradictory effects of porosity on both mechanical and non-structural properties and yet a sufficient body of knowledge linking microstructure to these properties does not exist. Using a combination of tailored anisotropic and hierarchical materials, these disparate effects may be reconciled. In this project, a systematic investigation of the processing, characterization and properties of anisotropic and isotropic hierarchically porous ceramics was conducted. The system chosen was a composite ceramic intended as the cathode for a solid oxide fuel cell (SOFC). Comprehensive processing investigations led to the development of approaches to make hierarchical, anisotropic porous microstructures using directional freeze-casting of well dispersed slurries. The effect of all the important processing parameters was investigated. This resulted in an ability to tailor and control the important microstructural features including the scale of the microstructure, the macropore size and total porosity. Comparable isotropic porous ceramics were also processed using fugitive pore formers. A suite of characterization techniques including x-ray tomography and 3-D sectional scanning electron micrographs (FIB-SEM) was used to characterize and quantify the green and partially sintered microstructures. The effect of sintering temperature on the microstructure was quantified and discrete element simulations (DEM) were used to explain the experimental observations. Finally, the comprehensive mechanical properties, at room temperature, were investigated, experimentally and using DEM, for the different microstructures.

  2. An overview of ALARA considerations during Yankee Atomic`s Component Removal Project

    Energy Technology Data Exchange (ETDEWEB)

    Granados, B.; Babineau, G.; Colby, B.; Cox, B. [Yankee Nuclear Power Station, Rowe, MA (United States)

    1995-03-01

    In Februrary 1992, Yankee Atomic Electric Company (YAEC) permanently shutdown Yankee Nuclear Power Station in Rowe, Massachusetts, after thirty-two years of efficient operation. Yankee`s plan decommissioning is to defer dismantlement until a low level radioactive waste (LLRW) disposal facility is available. The plant will be maintained in a safe storage condition until a firm contract for the disposal of LLRW generated during decommissioning can be secured. Limited access to a LLRW disposal facility may occur during the safe storage period. Yankee intends to use these opportunities to remove components and structures. A Component Removal Project (CRP) was initiated in 1993 to take advantage of one of these opportunities. A Componenet Removal Project (CRP) was initiated in 1993 to take advantage of one of these opportunities. The CRP includes removal of four steam generators, the pressurizer, and segmentation of reactor vessel internals and preparation of LLRW for shipment and disposal at Chem-Nuclear`s Barnwell, South Carolina facility. The CRP is projected to be completed by June 1994 at an estimated total worker exposure of less than 160 person-rem.

  3. Scale up issues involved with the ceramic waste form: ceramic-container interactions and ceramic cracking quantification

    International Nuclear Information System (INIS)

    Bateman, K. J.; DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T.; Riley, W. P. Jr.

    1999-01-01

    Argonne National Laboratory is developing a process for the conditioning of spent nuclear fuel to prepare the material for final disposal. Two waste streams will result from the treatment process, a stainless steel based form and a ceramic based form. The ceramic waste form will be enclosed in a stainless steel container. In order to assess the performance of the ceramic waste form in a repository two factors must be examined, the surface area increases caused by waste form cracking and any ceramic/canister interactions that may release toxic material. The results indicate that the surface area increases are less than the High Level Waste glass and any toxic releases are below regulatory limits

  4. Potential assisted fabrication of metal-ceramic composite coatings

    International Nuclear Information System (INIS)

    Knote, A.; Schindler, U.; Krueger, H.G.; Kern, H.

    2003-01-01

    A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

  5. Pre-Hispanic ceramics analyzed using PIXE and radiographic techniques

    International Nuclear Information System (INIS)

    Lima, S.C.; Rizzutto, M.A.; Added, N.; Barbosa, M.D.L.; Trindade, G.F.; Fleming, M.I.D.A.

    2011-01-01

    Ceramics objects are the most common artifacts found during excavation of archaeological sites and often depicts cultural habits and manufacturing technologies of the culture. The determination of macroscopic and microscopic characteristics of the ceramic objects such as the ceramic porosity, addition of tempers in the clay, main chemical components and the trace elements present in the ceramic can reveal many aspects about the manufacturing processes used by the culture, its degree of development, the provenance of the raw materials and the exchange networks. Also the radiography can help to investigate the manufactured processes, the size of the tempers used and the conservation status of the artifacts. In this present work two non-destructive techniques, radiography and PIXE (Particle Induced X-ray Emission) were used to characterize one set of thirty-six pre-Hispanic ceramic pieces from the Chimu Culture conserved in the Museu de Arqueologia e Etnologia (MAE/USP). The PIXE analyses performed in the external beam setup at LAMFI (Laboratório de Análise de Materiais por Feixes Iônicos) allowed measure the principal chemical elements such as Al, Si, K, Ti, Fe and Ca, present in this group of pieces. X-ray imagings allowed identify the manufacture processes, the granularity of the tempers used, as well as the similarity and the differences between the pieces studied.

  6. Characterization techniques to predict mechanical behaviour of green ceramic bodies fabricated by ceramic microstereolithography

    Science.gov (United States)

    Adake, Chandrashekhar V.; Bhargava, Parag; Gandhi, Prasanna

    2018-02-01

    Ceramic microstereolithography (CMSL) has emerged as solid free form (SFF) fabrication technology in which complex ceramic parts are fabricated from ceramic suspensions which are formulated by dispersing ceramic particles in UV curable resins. Ceramic parts are fabricated by exposing ceramic suspension to computer controlled UV light which polymerizes resin to polymer and this polymer forms rigid network around ceramic particles. A 3-dimensional part is created by piling cured layers one over the other. These ceramic parts are used to build microelectromechanical (MEMS) devices after thermal treatment. In many cases green ceramic parts can be directly utilized to build MEMS devices. Hence characterization of these parts is essential in terms of their mechanical behaviour prior to their use in MEMS devices. Mechanical behaviour of these green ceramic parts depends on cross link density which in turn depends on chemical structure of monomer, concentrations of photoinitiator and UV energy dose. Mechanical behaviour can be determined with the aid of nanoindentation. And extent of crosslinking can be verified with the aid of DSC. FTIR characterization is used to analyse (-C=C-) double bond conversion. This paper explains characterization tools to predict the mechanical behaviour of green ceramic bodies fabricated in CMSL

  7. Fracture-dissociation of ceramic liner.

    Science.gov (United States)

    Hwang, Sung Kwan; Oh, Jin-Rok; Her, Man Seung; Shim, Young Jun; Cho, Tae Yeun; Kwon, Sung Min

    2008-08-01

    The use of BIOLOX delta ceramic (CeramTec AG, Plochingen, Germany) has been increasing. This ceramic prevents cracking by restraining the phase transformation due to the insertion of nano-sized, yttria-stabilized tetragonal zirconia into the alumina matrix. This restrains the progress of cracking through the formation of platelet-like crystal or whiskers due to the addition of an oxide additive. We observed a case of BIOLOX delta ceramic liner (CeramTec AG) rim fracture 4 months postoperatively. Radiographs showed that the ceramic liner was subluxated from the acetabular cup. Scratches on the acetabular cup and femoral neck were seen, and the fracture was visible on the rim of the liner. Under electron microscope, metal particle coatings from the ceramic liner were identified. The ceramic liner, fracture fragments, and adjacent tissues were removed and replaced with a ceramic liner and femoral head of the same size and design. We believe the mechanism of the fracture-dissociation of the ceramic liner in this case is similar to a case of separation of the ceramic liner from the polyethylene shell in a sandwich-type ceramic-ceramic joint. To prevent ceramic liner fracture-dissociation, the diameter of the femoral neck needs to be decreased in a new design, while the diameter of the femoral head needs to be increased to ensure an increase in range of motion.

  8. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  9. Quantitative determination of the crystalline phases of the ceramic materials utilizing the Rietveld method

    International Nuclear Information System (INIS)

    Kniess, C.T.; Prates, P.B.; Lima, J.C. de; Kuhnen, N.C.; Riella, H.G.; Maliska, A.M.

    2009-01-01

    Ceramic materials have properties defined by their chemical and micro-structural composition. The quantification of the crystalline phases is a fundamental stage in the determination of the structure, properties and applications of a ceramic material. Within this context, this study aims is the quantitative determination of the crystalline phases of the ceramic materials developed with addition of mineral coal bottom ash, utilizing the X ray diffraction technique, through the method proposed by Rietveld. For the formulation of the ceramic mixtures a {3,3} simplex-lattice design was used, giving ten formulations of three components (two different types of clays and coal bottom ash). The crystalline phases identified in the ceramic materials after sintering at 1150 deg C during two hours are: quartz, tridimite, mullite and hematite. The proposed methodology utilizing the Rietveld method for the quantification relating to crystalline phases of the materials was shown to be adequate and efficient. (author)

  10. Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2016-01-01

    and discussion presented in the paper will be useful for thorough understanding of the MIM and CIM processes and to select the right material and process for the right application or even to combine metal and ceramic materials by molding to produce metal–ceramic hybrid components.......The purpose of this paper is to make a comparative study on the process capabilities of the two branches of the powder injection molding (PIM) process—metal injection molding (MIM) and ceramic injection molding (CIM), for high-end precision applications. The state-of-the-art literature does...

  11. High temperature tribological properties of plasma-sprayed metallic coatings containing ceramic particles

    International Nuclear Information System (INIS)

    Dallaire, S.; Legoux, J.G.

    1995-01-01

    For sealing a moving metal component with a dense silica-based ceramic pre-heated at 800 C, coatings with a low coefficient of friction and moderate wear loss are required. As reported previously, plasma-sprayed coatings containing solid lubricants could reduce sliding wear in high-temperature applications. Plasma-sprayed metal-based coatings containing ceramic particles have been considered for high temperature sealing. Selected metal powders (NiCoCrAlY, CuNi, CuNiIn, Ag, Cu) and ceramic particles (boron nitride, Zeta-B ceramic) were agglomerated to form suitable spray powders. Plasma-sprayed composite coatings and reference materials were tested in a modified pin-on-disc apparatus in which the stationary disc consisted of a dense silica-based ceramic piece initially heated at 800 C and allowed to cool down during tests. The influence of single exposure and repeated contacts with a dense silica-based ceramic material pre-heated to 800 C on the coefficient of friction, wear loss and damage to the ceramic piece was evaluated. Being submitted to a single exposure at high temperature, coatings containing malleable metals such as indium, silver and copper performed well. The outstanding tribological characteristics of the copper-Zeta-B ceramic coating was attributed to the formation of a glazed layer on the surface of this coating which lasted over exposures to high temperature. This glazed layer, composed of fine oxidation products, provided a smooth and polished surface and helped maintaining the coefficient of friction low

  12. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients

    OpenAIRE

    Hernigou, Philippe; Roubineau, Fran?ois; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

    2016-01-01

    Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantages CoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion. However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with...

  13. Ceramics for Molten Materials Containment, Transfer and Handling on the Lunar Surface

    Science.gov (United States)

    Standish, Evan; Stefanescu, Doru M.; Curreri, Peter A.

    2009-01-01

    As part of a project on Molten Materials Transfer and Handling on the Lunar Surface, molten materials containment samples of various ceramics were tested to determine their performance in contact with a melt of lunar regolith simulant. The test temperature was 1600 C with contact times ranging from 0 to 12 hours. Regolith simulant was pressed into cylinders with the approximate dimensions of 1.25 dia x 1.25cm height and then melted on ceramic substrates. The regolith-ceramic interface was examined after processing to determine the melt/ceramic interaction. It was found that the molten regolith wetted all oxide ceramics tested extremely well which resulted in chemical reaction between the materials in each case. Alumina substrates were identified which withstood contact at the operating temperature of a molten regolith electrolysis cell (1600 C) for eight hours with little interaction or deformation. This represents an improvement over alumina grades currently in use and will provide a lifetime adequate for electrolysis experiments lasting 24 hours or more. Two types of non-oxide ceramics were also tested. It was found that they interacted to a limited degree with the melt resulting in little corrosion. These ceramics, Sic and BN, were not wetted as well as the oxides by the melt, and so remain possible materials for molten regolith handling. Tests wing longer holding periods and larger volumes of regolith are necessary to determine the ultimate performance of the tested ceramics.

  14. Using of sawing quartzite fine residual for obtaining ceramic coating

    International Nuclear Information System (INIS)

    Nobrega, L.F.P.M.; Souza, M.M.

    2016-01-01

    Quartzite is a metamorphic rock that is consisting mainly of quartz. In Paraiba there is a mining activity of this rock, in the region of Varzea and Junco do Serido especially where many wastes are created, including the sawing residue. The objective is to use the waste cited as the ceramic component coating mass, thereby replacing the quartz. Initially, the raw materials samples were taken and the chemical analysis was done of them. This passed the comminution process to achieve the required minimum particle size. After this, a formulation which added the residue in ceramic mass was made. The specimens were subjected to sintering and it was later made physical tests according to NBR 13818. The results show that the residue can replace the quartz ceramic mass successfully, but not as good as the original raw material. (author)

  15. Diode-pumped Kerr-lens mode-locked femtosecond Yb:YAG ceramic laser

    Science.gov (United States)

    Zi-Ye, Gao; Jiang-Feng, Zhu; Ke, Wang; Jun-Li, Wang; Zhao-Hua, Wang; Zhi-Yi, Wei

    2016-02-01

    We experimentally demonstrated a diode-pumped Kerr-lens mode-locked femtosecond laser based on an Yb:YAG ceramic. Stable laser pulses with 97-fs duration, 2.8-nJ pulse energy, and 320-mW average power were obtained. The femtosecond oscillator operated at a central wavelength of 1049 nm and a repetition rate of 115 MHz. To the best of our knowledge, this is the first demonstration of a Kerr-lens mode-locked operation in a diode-pumped Yb:YAG ceramic laser with sub-100 fs pulse duration. Project supported by the National Major Scientific Instrument Development Project of China (Grant No. 2012YQ120047), the National Natural Science Foundation of China (Grant No. 61205130), and the Fundamental Research Funds for the Central Universities, China (Grant No. JB140502).

  16. Petrography of the Nimun and Baca pottery (Ware Celestun Roja): Canbalam Ceramic Sphere of the Yucatan Peninsula, Mexico

    International Nuclear Information System (INIS)

    Obando, Luis G.; Jimenez Alvarez, Socorro del Pilar

    2016-01-01

    The ware Celestun Red (of the Nimun and Baca ceramic typologies) is one of the most diagnosis ceramics of the northwestern coast of Mexico's Yucatan Peninsula and subject of ongoing debate regarding its distribution and origin. Although ceramics from coastal Campeche and Yucatan have been the focus of years of investigation, scholars still do not know if Celestun Red was manufactured locally during the Late Classic (A.D. 600-900) or was made and exchanged by the regional elite. The first petrographic description of Celestun Red are provide, and use to contribute to a formal definition of the Cambalan Ceramic Sphere. These petrographic observations show that the detrital components were rhyolite fragments, vitroclastic tuffs, pumice, shards of glass, quartzes, plagioclase, calcite, hematite, magnetite and other minor contributors. The clay matrix is phyllomorphic, with a parallel, rectilinear fabric of fine grains. granulometricaly, the detrital components have been characterized as fine to medium sands. The pastes pastes present evidence of diagenetic processes, most notably porosity in the primary ceramic matrix. These space are in some cases filled by secondary calcite deposits. Evidence of manufacturing was also observed, such as the fracture and bending of the paste that took place to produce the rims of these ceramic objects. (author) [es

  17. Fabrication and studies of microstructure and mechanical properties of Ba2MgNbO5,5 ceramics for application in the petroleum industry

    International Nuclear Information System (INIS)

    Oliveira, J.C. da S.; Ferreira, R.A.S.; Yadava, Y.P.

    2011-01-01

    The present work aims at the elaboration of a ceramic complex perovskite ceramic components for temperature sensors for oil wells, as well as the study of microstructural characteristics and mechanical properties of ceramics Ba 2 MgNbO 5,5 . The manufacture of pottery Ba 2 MgNbO 5,5 was performed using a thermo-mechanical and solid-state sintering. The pellets of compressed green were calcined for 24 hours at a temperature of 1200°C and then crushed with the help of a set pistil / agate mortar. The resulting powder was compacted and new pellets were sintered at a temperature of 1250°C. Basic studies of stability of ceramics sintered in the environment of crude oil, from onshore wells and the sea, the state of Sergipe in northeastern Brazil. The test results showed that the ceramic is inert to crude oil and can be used to produce ceramic components for the oil industry. (author)

  18. Thermal Conductivity Measurement and Analysis of Fully Ceramic Microencapsulated fuel

    International Nuclear Information System (INIS)

    Lee, H. G.; Kim, D. J.; Park, J. Y.; Kim, W. J.; Lee, S. J.

    2015-01-01

    FCM nuclear fuel is composed of tristructural isotropic(TRISO) fuel particle and SiC ceramic matrix. SiC ceramic matrix play an essential part in protecting fission product. In the FCM fuel concept, fission product is doubly protected by TRISO coating layer and SiC ceramic matrix in comparison with the current commercial UO2 fuel system of LWR. In addition to a safety enhancement of FCM fuel, thermal conductivity of SiC ceramic matrix is better than that of UO2 fuel. Because the centerline temperature of FCM fuel is lower than that of the current UO2 fuel due to the difference of thermal conductivity of fuel, an operational release of fission products from the fuel can be reduced. SiC ceramic has attracted for nuclear fuel application due to its high thermal conductivity properties with good radiation tolerant properties, a low neutron absorption cross-section and a high corrosion resistance. Thermal conductivity of ceramic matrix composite depends on the thermal conductivity of each component and the morphology of reinforcement materials such as fibers and particles. There are many results about thermal conductivity of fiber-reinforced composite like as SiCf/SiC composite. Thermal conductivity of SiC ceramics and FCM pellets with the volume fraction of TRISO particles were measured and analyzed by analytical models. Polycrystalline SiC ceramics and FCM pellets with TRISO particles were fabricated by hot press sintering with sintering additives. Thermal conductivity of the FCM pellets with TRISO particles of 0 vol.%, 10 vol.%, 20 vol.%, 30 vol.% and 40 vol.% show 68.4, 52.3, 46.8, 43.0 and 34.5 W/mK, respectively. As the volume fraction of TRISO particles increased, the measured thermal conductivity values closely followed the prediction of Maxwell's equation

  19. Investigation of polymer derived ceramics cantilevers for application of high speed atomic force microscopy

    Science.gov (United States)

    Wu, Chia-Yun

    High speed Atomic Force Microscopy (AFM) has a wide variety of applications ranging from nanomanufacturing to biophysics. In order to have higher scanning speed of certain AFM modes, high resonant frequency cantilevers are needed; therefore, the goal of this research is to investigate using polymer derived ceramics for possible applications in making high resonant frequency AFM cantilevers using complex cross sections. The polymer derived ceramic that will be studied, is silicon carbide. Polymer derived ceramics offer a potentially more economic fabrication approach for MEMS due to their relatively low processing temperatures and ease of complex shape design. Photolithography was used to make the desired cantilever shapes with micron scale size followed by a wet etching process to release the cantilevers from the substrates. The whole manufacturing process we use borrow well-developed techniques from the semiconducting industry, and as such this project also could offer the opportunity to reduce the fabrication cost of AFM cantilevers and MEMS in general. The characteristics of silicon carbide made from the precursor polymer, SMP-10 (Starfire Systems), were studied. In order to produce high qualities of silicon carbide cantilevers, where the major concern is defects, proper process parameters needed to be determined. Films of polymer derived ceramics often have defects due to shrinkage during the conversion process. Thus control of defects was a central issue in this study. A second, related concern was preventing oxidation; the polymer derived ceramics we chose is easily oxidized during processing. Establishing an environment without oxygen in the whole process was a significant challenge in the project. The optimization of the parameters for using photolithography and wet etching process was the final and central goal of the project; well established techniques used in microfabrication were modified for use in making the cantilever in the project. The techniques

  20. Ballistic Performance of Porous Ceramic Thermal Protection Systems at 9 km/s

    Science.gov (United States)

    Miller, Joshua E.; Bohl, W. E.; Foreman, C. D.; Christiansen, Eric L.; Davis, B. A.

    2009-01-01

    Porous-ceramic, thermal-protection-systems are used heavily in current reentry vehicles like the Orbiter, and they are currently being proposed for the next generation of manned spacecraft, Orion. These materials insulate the structural components and sensitive electronic components of a spacecraft against the intense thermal environments of atmospheric reentry. Furthermore, these materials are also highly exposed to space environmental hazards like meteoroid and orbital debris impacts. This paper discusses recent impact testing up to 9 km/s on ceramic tiles similar to those used on the Orbiter. These tiles have a porous-batting of nominally 8 lb/cubic ft alumina-fiber-enhanced-thermal-barrier (AETB8) insulating material coated with a damage-resistant, toughened-unipiece-fibrous-insulation (TUFI) layer.

  1. Effect of A-site substitution on crystal component and dielectric properties in Bi0.5Na0.5TiO3 ceramics

    International Nuclear Information System (INIS)

    Qu Yanfang; Shan Dan; Song Jianjing

    2005-01-01

    A-site replacement is common used in optimizing the electric properties of Bi 0.5 Na 0.5 TiO 3 (abbreviated to BNT). The effect of Ba 2+ doping in BNT capacitor ceramics is investigated here. After the samples containing 6 at.% Ba 2+ was sintered at 1180 deg. C for 2 h, capacitor ceramics with enhanced dielectric properties was fabricated, compared with pure BNT ceramics. It can be concluded from the experiment results that Ba 2+ replaced the ions in A-site, and the lattice structure was altered, which led to the improvement of dielectric properties in BNT ceramics. Then we discussed the phase transformation process from room temperature to 400 deg. C according to the dielectric properties-temperature graphs

  2. Oxide ceramics

    International Nuclear Information System (INIS)

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  3. Ceramic membranes applied in separation of hot gases; Membranas Ceramicas para Separacion de Gases en Caliente

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-07-01

    The aim of this project is to develop and evaluate inorganic membranes of a ceramic type, with nanometric pore size, applied in separation of contaminants and fuel enrichment, gas mixture in coal gasification . etc. Using ceramic materials have the advantage of being highly physical and chemical resistance, which makes these membranes more adequate then metal equivalent for these applications. A support manufacture and the development of natricum membranes technology to estimate the potential fields of applications and industrial viability of ceramic membranes are the intermediate goals so that the project could be considered successful one. The project has been carried out jointly by the following entities: TGI, S. A. (Tecnologia y Gestion de la Innovacion, Spain). CIEMAT (Centro de Investigaciones energeticas, Medioambientales y Tecnologicas, Spain) and CSIC-UAM (Centro mixto Consejo Superior de Investigaciones Cientificas-Universidad Autonoma de Madrid. Instituto de Ciencias de Materiales, Spain). The range of activities proposed in this project is to get the sufficient knowledge of preparation and behaviour of separation membranes to be able to procede to the desing and manufacture of an industrial filter. The project phases include; the ameiloration of ceramic support processing methods, the fluid dynamic evaluation, technology for membrane desing and manufacturing, the mounting (setting up) of an experimental installation for testing and evaluation. As a previous step a state of the art review about the following topics was made: high temperature inorganic membranes, technology separation mechanisms, gasifications process and its previous experience applications of membranes and determination of membranes specifications and characteristics of testing conditions. At the end a new inorganic ceramic membrane, with nanometric pore size and useful in several industrial processes (filtration, separation of contaminants, fuel enrichment, purification of gas mixtures

  4. Vibrational Spectroscopy as a Promising Toolbox for Analyzing Functionalized Ceramic Membranes.

    Science.gov (United States)

    Kiefer, Johannes; Bartels, Julia; Kroll, Stephen; Rezwan, Kurosch

    2018-01-01

    Ceramic materials find use in many fields including the life sciences and environmental engineering. For example, ceramic membranes have shown to be promising filters for water treatment and virus retention. The analysis of such materials, however, remains challenging. In the present study, the potential of three vibrational spectroscopic methods for characterizing functionalized ceramic membranes for water treatment is evaluated. For this purpose, Raman scattering, infrared (IR) absorption, and solvent infrared spectroscopy (SIRS) were employed. The data were analyzed with respect to spectral changes as well as using principal component analysis (PCA). The Raman spectra allow an unambiguous discrimination of the sample types. The IR spectra do not change systematically with functionalization state of the material. Solvent infrared spectroscopy allows a systematic distinction and enables studying the molecular interactions between the membrane surface and the solvent.

  5. Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

    Science.gov (United States)

    Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

    2008-12-01

    (1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

  6. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  7. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    Science.gov (United States)

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    Objectives A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia–ceramic and metal–ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia–ceramic systems occurred more frequently than those in metal–ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis. Methods Vinyl-polysiloxane impressions of 12 zirconia–ceramic and 6 metal–ceramic FDPs with veneer fractures were taken from the patients at the end of a mean observation of 40.3 ± 2.8 months. Epoxy replicas were produced from these impressions [1]. All replicas were gold coated, and inspected under the optical microscope and scanning electron microscope (SEM) for descriptive fractography. Results Among the 12 zirconia–ceramic FDPs, 2 had small chippings, 9 had large chippings, and 1 exhibited delamination. Out of 6 metal–ceramic FDPs, 5 had small chippings and 1 had large chipping. Descriptive fractographic analysis based on SEM observations revealed that fracture initiated from the wear facet at the occlusal surface in all cases, irrespective of the type of restoration. Significance Zirconia–ceramic and metal–ceramic FDPs all fractured from microcracks that emanated from occlusal wear facets. The relatively low fracture toughness and high residual tensile stress in porcelain veneer of zirconia restorations may contribute to the higher chipping rate and larger chip size in zirconia–ceramic FDPs relative to their metal–ceramic counterparts. The low veneer/core interfacial fracture energy of porcelain-veneered zirconia may result in the occurrence of delamination in zirconia–ceramic FDPs. PMID:26233469

  8. [Comparison of color reappearance between metal-ceram restoration and foundry-ceram restoration using crystaleye spectrophotometer].

    Science.gov (United States)

    Shi, Tao; Zhang, Ning; Kong, Fan-wen; Zhan, De-song

    2010-10-01

    To study the color reappearance effect of metal-ceram restoration and foundry-ceram restoration using Crystaleye spectrophotometer. 58 metal-ceram restorations and 58 foundry-ceram restorations according to the result of the Crystaleye spectrophotometer were made respectively. The deltaE between restorations and natural teeth as referenced were analyzed. And satisfaction of dentists and patients were evaluated. The deltaE between metal-ceram restorations and natural teeth was 7.13 +/- 0.74. The deltaE between foundry-ceram restorations and teeth was 1.47 +/- 0.84. There were statistical differences between the deltaE (P spectrophotometer can provide accurate reference for foundry-ceram restoration, but for metal-ceram restoration it is not accurate.

  9. CARES/PC - CERAMICS ANALYSIS AND RELIABILITY EVALUATION OF STRUCTURES

    Science.gov (United States)

    Szatmary, S. A.

    1994-01-01

    The beneficial properties of structural ceramics include their high-temperature strength, light weight, hardness, and corrosion and oxidation resistance. For advanced heat engines, ceramics have demonstrated functional abilities at temperatures well beyond the operational limits of metals. This is offset by the fact that ceramic materials tend to be brittle. When a load is applied, their lack of significant plastic deformation causes the material to crack at microscopic flaws, destroying the component. CARES/PC performs statistical analysis of data obtained from the fracture of simple, uniaxial tensile or flexural specimens and estimates the Weibull and Batdorf material parameters from this data. CARES/PC is a subset of the program CARES (COSMIC program number LEW-15168) which calculates the fast-fracture reliability or failure probability of ceramic components utilizing the Batdorf and Weibull models to describe the effects of multi-axial stress states on material strength. CARES additionally requires that the ceramic structure be modeled by a finite element program such as MSC/NASTRAN or ANSYS. The more limited CARES/PC does not perform fast-fracture reliability estimation of components. CARES/PC estimates ceramic material properties from uniaxial tensile or from three- and four-point bend bar data. In general, the parameters are obtained from the fracture stresses of many specimens (30 or more are recommended) whose geometry and loading configurations are held constant. Parameter estimation can be performed for single or multiple failure modes by using the least-squares analysis or the maximum likelihood method. Kolmogorov-Smirnov and Anderson-Darling goodness-of-fit tests measure the accuracy of the hypothesis that the fracture data comes from a population with a distribution specified by the estimated Weibull parameters. Ninety-percent confidence intervals on the Weibull parameters and the unbiased value of the shape parameter for complete samples are provided

  10. Werkstoffwoche 98. Vol. 7. Symposium 9: Ceramics. Symposium 14: Simulation of ceramics

    International Nuclear Information System (INIS)

    Heinrich, J.; Ziegler, G.; Hermel, W.; Riedel, H.

    1999-01-01

    The leading subject of this proceedings volume is ceramic materials, with papers on the following subject clusters: Processing (infiltration, sintering, forming) - Physics and chemistry of ceramics (functional ceramics, SiC, ceramic precursors, microstructural properties) - Novel concepts (composites, damage induced by oxidation and mechanical stress, performance until damage under mechanical and thermal stress, layers, nanocomposites). 28 of the conference papers have been prepared for individual retrieval from the ENERGY database. (orig./CB) [de

  11. Scintillation and optical properties of TiO2-ZnO-Al2O3-B2O3 glasses and glass-ceramics

    Science.gov (United States)

    Usui, Yuki; Okada, Go; Kawaguchi, Noriaki; Masai, Hirokazu; Yanagida, Takayuki

    2018-04-01

    13TiO2-xZnO-17Al2O3-(70 - x)B2O3 (x = 17, 26, and 35) glasses were prepared by a melt-quenching method, and the obtained glass samples were heated at temperatures 30 °C above the glass transition temperature of corresponding glass in order to obtain glass-ceramics. The obtained glass-ceramic samples were confirmed to have anatase (x = 17) and rutile (x = 26 and 35) phases from X-ray diffraction analysis. Then, the scintillation and optical properties were evaluated and discussed the difference between the glass-ceramic and glass samples. In the scintillation spectra under X-ray irradiation, a broad emission peak was observed around 450 nm in all the samples, and the new peak around 500 nm appeared in the anatase-precipitated glass-ceramic. The intensities of the glass-ceramic samples were enhanced in comparison with the corresponding glasses because the glass-ceramics includes TiO2 crystallites with defect centers which act as effective emission centers. The scintillation decay curves of the glass and glass-ceramic samples were approximated by one and a sum of two exponential decay functions, respectively. The faster component of glass and glass-ceramic samples would be caused by the host emission, and the slower component of glass-ceramic sample would be ascribed to the emission of Ti3+.

  12. Ceramics technology for advanced industrial gas turbines

    International Nuclear Information System (INIS)

    Anson, D.; Sheppard, W.J.; DeCorso, M.; Parks, W.J. Jr.

    1991-01-01

    Recent developments in the fabrication of high strength ceramic materials and in their application to automotive and aerospace gas turbine engines may lead also to significant improvements in the performance of industrial gas turbines. This paper presents a brief review of the improvements projected in a study initiated by the U.S. Department of Energy. The future costs of power generated by small gas turbines (up to 25 MW) are predicted, as well as the potential for fuel savings. Gas turbines in this size range are used extensively for gas compression and for cogeneration, as well as in a variety of more diverse applications. This paper includes results of analyses of the ways in which changes in gas turbine cost and performance are likely to affect market penetration. These results lead to predictions of future savings in U.S. fuel consumption in the industrial sector that would result. The paper also presents a brief overview of the scope of a suggested R and D program, with an appropriate schedule, which would provide a technical basis for achieving the projected results. Important parts of this program would cover ceramic design and fabrication technology, engine development and demonstration, and combustion technology

  13. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  14. An investigation of the element composition of superconducting ceramics by neutron activation and radiography methods

    International Nuclear Information System (INIS)

    Kist, A.A.; Flitsiyan, E.S.

    1994-01-01

    The neutron activation methods for determining the general composition and distribution of the main components in HTSC ceramics were developed. The conditions for the reduction of the analysis error were discussed. The dependences of the oxygen content and superconducting parameters of single-phase and polyphase yttrium ceramics on the regime of heat treatment in air were investigated. Variation in the oxygen content was found to have a nonmonotone character, depending on the temperature of quenching and annealing. Correlation between the character of the superconducting transition and the oxygen content was observed. During the heat treatment, reversible structural phase transitions proceed in the single-phase ceramics in the polyphase ceramics, the recrystallization processes occur, which result in homogenization of its structure

  15. Method of sintering ceramic materials

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  16. Life prediction methodology for ceramic components of advanced heat engines. Phase 1: Volume 1, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Cuccio, J.C.; Brehm, P.; Fang, H.T. [Allied-Signal Aerospace Co., Phoenix, AZ (United States). Garrett Engine Div.] [and others

    1995-03-01

    Emphasis of this program is to develop and demonstrate ceramics life prediction methods, including fast fracture, stress rupture, creep, oxidation, and nondestructive evaluation. Significant advancements were made in these methods and their predictive capabilities successfully demonstrated.

  17. Characterization and evaluation of ceramic properties of clay used in structural ceramics

    International Nuclear Information System (INIS)

    Reis, A.S.; Oliveira, J.N.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

    2014-01-01

    The clay used in the manufacture of structural ceramic products must meet quality requirements that are influenced by their chemical, physical, mineralogical and microstructural characteristics, which control the ceramic properties of the final products. This paper aims to characterize the clay used in the manufacture of ceramic roof tiles and bricks. The clay was characterized through XRF, XRD, thermogravimetry and differential thermal analysis, Atterberg limits and particle size distribution. Specimens were shaped, dried at 110°C, and burned at 900 deg C in an industrial kiln. After that, they were submitted to tests of water absorption, apparent porosity, bulk density and flexural strength. The results show that the chemical composition of clay has significant amount of silica and alumina and adequate levels of kaolinite for use in structural ceramic. The ceramic properties evaluated in the specimens partially meet the requirements of the Brazilian standard-clays for structural ceramics. (author)

  18. Structural health monitoring of high voltage electrical switch ceramic insulators in seismic areas

    OpenAIRE

    REBILLAT, Marc; BARTHES, Clément; MECHBAL, Nazih; MOSALAM, Khalid M.

    2014-01-01

    International audience; High voltage electrical switches are crucial components to restart rapidly the electrical network right after an earthquake. But there currently exists no automatic procedure to check if these ceramic insulators have suffered after an earthquake, and there exists no method to recertify a given switch. To deploy a vibration-based structural health monitoring method on ceramic insulators a large shake table able to generate accelerations up to 3 g was used. The idea unde...

  19. Ceramic gas turbine shroud

    Science.gov (United States)

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  20. FOREWORD: Focus on Advanced Ceramics Focus on Advanced Ceramics

    Science.gov (United States)

    Ohashi, Naoki

    2011-06-01

    Much research has been devoted recently to developing technologies for renewable energy and improving the efficiency of the processes and devices used in industry and everyday life. Efficient solutions have been found using novel materials such as platinum and palladium-based catalysts for car exhaust systems, samarium-cobalt and neodymium-iron-boron permanent magnets for electrical motors, and so on. However, their realization has resulted in an increasing demand for rare elements and in their deficit, the development of new materials based on more abundant elements and new functionalities of traditional materials. Moreover, increasing environmental and health concerns demand substitution of toxic or hazardous substances with nature-friendly alternatives. In this context, this focus issue on advanced ceramics aims to review current trends in ceramics science and technology. It is related to the International Conference on Science and Technology of Advanced Ceramics (STAC) held annually to discuss the emerging issues in the field of ceramics. An important direction of ceramic science is the collaboration between experimental and theoretical sciences. Recent developments in density functional theory and computer technology have enabled the prediction of physical and chemical properties of ceramics, thereby assisting the design of new materials. Therefore, this focus issue includes articles devoted to theory and advanced characterization techniques. As mentioned above, the potential shortage of rare elements is becoming critical to the industry and has resulted in a Japanese government initiative called the 'Ubiquitous Element Strategy'. This focus issue also includes articles related to this strategy and to the associated topics of energy conversion, such as phosphors for high-efficiency lighting and photocatalysts for solar-energy harvesting. We hope that this focus issue will provide a timely overview of current trends and problems in ceramics science and

  1. Influence of radiant heating treatments on fusion of high-temperature superconducting yttrium ceramics

    International Nuclear Information System (INIS)

    Bitenbaev, M.I.; Polyakov, A.I.

    1999-01-01

    Regardless of the fact that the materials made of HTSC-ceramics are promising, there is no any information about their successful practical application in publications. To our opinion, it is explained by the fact, first of all, that the conservative technologies of the powder metallurgy do not allow producing HTSC systems with excellent operating performance (structure homogeneity, long-term stability of Sc properties and etc.). This report presents outcomes of experiments on fusion of yttrium ceramics containing raw components irradiated by g-rays 60 Co under the temperature exceeding 500 degrees C. HTSC properties of ceramics were studied according to their differential spectra of radio-frequency (RF) field absorption. The RF absorption spectrum of yttrium ceramics samples produced according to conservative technology is sufficiently permitted triplet with the Sc transition temperatures range of 80 K, 90 K, 95 K. Irradiation under the increased temperatures and mechanical limitation allow producing samples of yttrium HTSC-ceramics with sufficient homogeneous structure and superconducting properties that are stable to air conditions for not less than one year

  2. Influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage restorations.

    Science.gov (United States)

    Bakeman, E M; Rego, N; Chaiyabutr, Y; Kois, J C

    2015-01-01

    This study evaluated the influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage ceramic restorations. Forty extracted molars were allocated into four groups (n=10) to test for two variables: 1) the thickness of ceramic (1 mm or 2 mm) and 2) the ceramic materials (a lithium disilicate glass-ceramic [IPS e.max] or leucite-reinforced glass ceramic [IPS Empress]). All ceramic restorations were luted with resin cement (Variolink II) on the prepared teeth. These luted specimens were loaded to failure in a universal testing machine, in the compression mode, with a crosshead speed of 1.0 mm/min. The data were analyzed using two-way analysis of variance and the Tukey Honestly Significantly Different multiple comparison test (α =0.05). The fracture resistance revealed a significant effect for materials (pceramic was not significant (p=0.074), and the interaction between the thickness of ceramic and the materials was not significant (p=0.406). Mean (standard deviation) fracture resistance values were as follows: a 2-mm thickness of a lithium disilicate bonded to tooth structure (2505 [401] N) revealed a significantly higher fracture resistance than did a 1-mm thickness of leucite-reinforced (1569 [452] N) and a 2-mm thickness of leucite-reinforced ceramic bonded to tooth structure (1716 [436] N) (pceramic at 1-mm thickness (2105 [567] N) and at 2-mm thickness. Using a lithium disilicate glass ceramic for partial coverage restoration significantly improved fracture resistance compared to using a leucite-reinforced glass ceramic. The thickness of ceramic had no significant effect on fracture resistance when the ceramics were bonded to the underlying tooth structure.

  3. High temperature monitoring of silicon carbide ceramics by confocal energy dispersive X-ray fluorescence spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Li, Fangzuo; Liu, Zhiguo; Sun, Tianxi, E-mail: stx@bnu.edu.cn

    2016-04-15

    Highlights: • X-ray scattering was used for monitoring oxidation situation of SiC ceramics. • A calibration curve was obtained. • The confocal X-ray scattering technology was based on polycapillary X-ray optics. • The variations of contents of components of SiC ceramics were obtained. - Abstract: In the present work, we presented an alternative method for monitoring of the oxidation situation of silicon carbide (SiC) ceramics at various high temperatures in air by measuring the Compton-to-Rayleigh intensity ratios (I{sub Co}/I{sub Ra}) and effective atomic numbers (Z{sub eff}) of SiC ceramics with the confocal energy dispersive X-ray fluorescence (EDXRF) spectrometer. A calibration curve of the relationship between I{sub Co}/I{sub Ra} and Z{sub eff} was established by using a set of 8 SiC calibration samples. The sensitivity of this approach is so high that it can be easily distinguished samples of Z{sub eff} differing from each other by only 0.01. The linear relationship between the variation of Z{sub eff} and the variations of contents of C, Si and O of SiC ceramics were found, and the corresponding calculation model of the relationship between the ΔZ and the ΔC{sub C}, ΔC{sub Si}, and ΔC{sub O} were established. The variation of contents of components of the tested SiC ceramics after oxidation at high temperature was quantitatively calculated based on the model. It was shown that the results of contents of carbon, silicon and oxygen obtained by this method were in good agreement with the results obtained by XPS, giving values of relative deviation less than 1%. It was concluded that the practicality of this proposed method for monitoring of the oxidation situation of SiC ceramics at high temperatures was acceptable.

  4. Hydrogen production by water dissociation using ceramic membranes - annual report for FY 2010.

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Dorris, S. E.; Emerson, J. E.; Lee, T. H.; Lu, Y.; Park, C. Y.; Picciolo, J. J. (Energy Systems)

    2011-03-14

    The objective of this project is to develop dense ceramic membranes that can produce hydrogen via coal/coal gas-assisted water dissociation without using an external power supply or circuitry. This project grew from an effort to develop a dense ceramic membrane for separating hydrogen from gas mixtures such as those generated during coal gasification, methane partial oxidation, and water-gas shift reactions. That effort led to the development of various cermet (i.e., ceramic/metal composite) membranes that enable hydrogen production by two methods. In one method, a hydrogen transport membrane (HTM) selectively removes hydrogen from a gas mixture by transporting it through either a mixed protonic/electronic conductor or a hydrogen transport metal. In the other method, an oxygen transport membrane (OTM) generates hydrogen mixed with steam by removing oxygen that is generated through water splitting. This project focuses on the development of OTMs that efficiently produce hydrogen via the dissociation of water. Supercritical boilers offer very high-pressure steam that can be decomposed to provide pure hydrogen using OTMs. Oxygen resulting from the dissociation of steam can be used for coal gasification, enriched combustion, or synthesis gas production. Hydrogen and sequestration-ready CO{sub 2} can be produced from coal and steam by using the membrane being developed in this project. Although hydrogen can also be generated by high-temperature steam electrolysis, producing hydrogen by water splitting with a mixed-conducting membrane requires no electric power or electrical circuitry.

  5. The history of ceramic filters.

    Science.gov (United States)

    Fujishima, S

    2000-01-01

    The history of ceramic filters is surveyed. Included is the history of piezoelectric ceramics. Ceramic filters were developed using technology similar to that of quartz crystal and electro-mechanical filters. However, the key to this development involved the theoretical analysis of vibration modes and material improvements of piezoelectric ceramics. The primary application of ceramic filters has been for consumer-market use. Accordingly, a major emphasis has involved mass production technology, leading to low-priced devices. A typical ceramic filter includes monolithic resonators and capacitors packaged in unique configurations.

  6. Mounting apparatus for a nozzle guide vane assembly

    Science.gov (United States)

    Boyd, Gary L.; Shaffer, James E.

    1995-01-01

    The present invention provides a ceramic nozzle guide assembly with an apparatus for mounting it to a metal nozzle case that includes an intermediate ceramic mounting ring. The mounting ring includes a plurality of projections that are received within a plurality of receptacles formed in the nozzle case. The projections of the mounting ring are secured within the receptacles by a ceramic retainer that allows contact between the two components only along arcuate surfaces thus eliminating sliding contact between the components.

  7. INFRARED IMAGING OF CARBON AND CERAMIC COMPOSITES: DATA REPRODUCIBILITY

    International Nuclear Information System (INIS)

    Knight, B.; Howard, D. R.; Ringermacher, H. I.; Hudson, L. D.

    2010-01-01

    Infrared NDE techniques have proven to be superior for imaging of flaws in ceramic matrix composites (CMC) and carbon silicon carbide composites (C/SiC). Not only can one obtain accurate depth gauging of flaws such as delaminations and layered porosity in complex-shaped components such as airfoils and other aeronautical components, but also excellent reproducibility of image data is obtainable using the STTOF (Synthetic Thermal Time-of-Flight) methodology. The imaging of large complex shapes is fast and reliable. This methodology as applied to large C/SiC flight components at the NASA Dryden Flight Research Center will be described.

  8. Infrared Imaging of Carbon and Ceramic Composites: Data Reproducibility

    Science.gov (United States)

    Knight, B.; Howard, D. R.; Ringermacher, H. I.; Hudson, L. D.

    2010-02-01

    Infrared NDE techniques have proven to be superior for imaging of flaws in ceramic matrix composites (CMC) and carbon silicon carbide composites (C/SiC). Not only can one obtain accurate depth gauging of flaws such as delaminations and layered porosity in complex-shaped components such as airfoils and other aeronautical components, but also excellent reproducibility of image data is obtainable using the STTOF (Synthetic Thermal Time-of-Flight) methodology. The imaging of large complex shapes is fast and reliable. This methodology as applied to large C/SiC flight components at the NASA Dryden Flight Research Center will be described.

  9. The anomaly of Marquesan ceramics : a fifty year retrospective

    International Nuclear Information System (INIS)

    Allen, M.S.; Dickinson, W.R.; Huebert, J.M.

    2012-01-01

    Fifty years ago pioneering archaeologist Robert Suggs reported a small number of pottery sherds from the Marquesas Islands. The first such finds in East Polynesia, at the time they were considered indicative of both a Marquesan homeland and local ceramic manufacture. In the intervening years, additional sherds have been recovered from three other Marquesan localities resulting in a total of 14 specimens. Prior petrographic studies demonstrate unambiguously that some derive from Fiji. Others have been interpreted historically as representative of an indigenous Marquesan ceramic industry. Here we bring together key petrographic analyses from Polynesia, recent chronological assessments of the Marquesan sequence, and insights from new field research to reassess the origins and chronology of Marquesan pottery. We suggest that there is little support for an indigenous Marquesan ceramic industry, and most likely all of the specimens are imports. With respect to the timing of ceramic arrivals, three hypotheses are explored: 1) with founding settlers, 2) as a component of long-distance exchange networks operating between the 12th to 16th centuries AD, or 3) as late prehistoric or historic imports. The preponderance of evidence points to the second alternative, although the other two cannot be completely discounted for the assemblage as a whole. (author). 63 refs., 5 figs., 3 tabs.

  10. Biomorphous SiC ceramics prepared from cork oak as precursor

    Science.gov (United States)

    Yukhymchuk, V. O.; Kiselov, V. S.; Valakh, M. Ya.; Tryus, M. P.; Skoryk, M. A.; Rozhin, A. G.; Kulinich, S. A.; Belyaev, A. E.

    2016-04-01

    Porous ceramic materials of SiC were synthesized from carbon matrices obtained via pyrolysis of natural cork as precursor. We propose a method for the fabrication of complex-shaped porous ceramic hardware consisting of separate parts prepared from natural cork. It is demonstrated that the thickness of the carbon-matrix walls can be increased through their impregnation with Bakelite phenolic glue solution followed by pyrolysis. This decreases the material's porosity and can be used as a way to modify its mechanical and thermal characteristics. Both the carbon matrices (resulted from the pyrolysis step) and the resultant SiC ceramics are shown to be pseudomorphous to the structure of initial cork. Depending on the synthesis temperature, 3C-SiC, 6H-SiC, or a mixture of these polytypes, could be obtained. By varying the mass ratio of initial carbon and silicon components, stoichiometric SiC or SiC:C:Si, SiC:C, and SiC:Si ceramics could be produced. The structure, as well as chemical and phase composition of the prepared materials were studied by means of Raman spectroscopy and scanning electron microscopy.

  11. Preventing diarrhoea with household ceramic water filters: assessment of a pilot project in Bolivia.

    Science.gov (United States)

    Clasen, Thomas F; Brown, Joseph; Collin, Simon M

    2006-06-01

    In an attempt to prevent diarrhoea in a rural community in central Bolivia, an international non-governmental organization implemented a pilot project to improve drinking water quality using gravity-fed, household-based, ceramic water filters. We assessed the performance of the filters by conducting a five-month randomized controlled trial among all 60 households in the pilot community. Water filters eliminated thermotolerant (faecal) coliforms from almost all intervention households and significantly reduced turbidity, thereby improving water aesthetics. Most importantly, the filters were associated with a 45.3% reduction in prevalence of diarrhoea among the study population (p = 0.02). After adjustment for household clustering and repeated episodes in individuals and controlling for age and baseline diarrhoea, prevalence of diarrhoea among the intervention group was 51% lower than controls, though the protective effect was only borderline significant (OR 0.49, 95% CI: 0.24, 1.01; p = 0.05). A follow-up survey conducted approximately 9 months after deployment of the filters found 67% being used regularly, 13% being used intermittently, and 21% not in use. Water samples from all regularly used filters were free of thermotolerant coliforms.

  12. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (41 ksi (approx. 283 MPa) flexural strength.

  13. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  14. Chemical characterization by INAA of Brazilian ceramics and cultural implications

    International Nuclear Information System (INIS)

    Munita, C.S.; Paiva, R.P.; Momose, E.F.; Saiki, M.; Alves, M.A.

    2000-01-01

    Archaeological ceramic fragments from Agua Limpa site, in Sao Paulo, Brazil, were analyzed using instrumental neutron activation analysis. Multivariate statistical methods including Pearson correlation coefficient, cluster and principal components analysis were used to interpret the concentration data. Rare earth and alkaline elements were highly correlated. Six principal components explained 74.9% of the total variance and five clusters were found. The sample chemical composition showed that all samples have the same provenance. (author)

  15. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  16. Ceramic heat exchanger

    Science.gov (United States)

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  17. Large ceramics for fusion applications

    International Nuclear Information System (INIS)

    Hauth, W.E.; Stoddard, S.D.

    1979-01-01

    Prominent ceramic raw materials and products manufacturers were surveyed to determine the state of the art for alumina ceramic fabrication. This survey emphasized current capabilities and limitations for fabrication of large, high-density, high-purity, complex shapes. Some directions are suggested for future needs and development. Ceramic-to-ceramic sealing has applications for several technologies that require large and/or complex vacuum-tight ceramic shapes. Information is provided concerning the assembly of complex monolithic ceramic shapes by bonding of subassemblies at temperatures ranging from 450 to 1500 0 C. Future applications and fabrication techniques for various materials are presented

  18. Clinical application of bio ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Anu, Sharma, E-mail: issaranu@gmail.com; Gayatri, Sharma, E-mail: sharmagayatri@gmail.com [Department of Chemistry, Govt. College of Engineering & Technology, Bikaner, Rajasthan (India)

    2016-05-06

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  19. Clinical application of bio ceramics

    International Nuclear Information System (INIS)

    Anu, Sharma; Gayatri, Sharma

    2016-01-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  20. FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

    Science.gov (United States)

    Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

    2012-01-10

    Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

  1. Bond strength of plasma sprayed ceramic coatings on phosphate steels

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Mastný, L.; Sýkora, V.; Pala, Zdeněk; Brožek, Vlastimil

    2015-01-01

    Roč. 54, č. 2 (2015), s. 411-414 ISSN 0543-5846 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : phosphating * plasma spraying * ceramic coatings * corrosion * bond strength Subject RIV: CA - Inorganic Chemistry Impact factor: 0.959, year: 2014

  2. Modelling of fluid flow in tape casting of thin ceramics: Analytical approaches and numerical investigations

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Hattel, Jesper Henri

    2016-01-01

    Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Many startup products such as multilayered inductors, multilayered varistors, piezoelectrics, ceramic fuel cells and lithium ion battery...... components are dependent upon tape casting technology. One of the growing sciences in the processing of ceramics by tape casting is the use of fluid flow analysis to control and enhance the final tapes. The fluid dynamics analysis of the ceramic slurries during tape casting is an efficient mean to elucidate...... the physical parameters crucial to the process. A review of the development of the tape casting process with particular focus on modelling the material flow is presented and in this context the current status is examined and future potential discussed....

  3. A Glass Ceramic Derived from High TiO2-Containing Slag – Microstructure Development and Mechanical Behaviour

    Czech Academy of Sciences Publication Activity Database

    Wu, J. P.; Rawlings, R. D.; Boccaccini, A. R.; Dlouhý, Ivo; Chlup, Zdeněk

    2006-01-01

    Roč. 89, č. 8 (2006), s. 2426-2433 ISSN 1551-2916 R&D Projects: GA ČR(CZ) GA106/06/0724; GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : glass ceramic s * fracture toughness * flexural strength Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  4. NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

    International Nuclear Information System (INIS)

    Jerry Y.S. Lin; Jun-ichi Ida

    2001-01-01

    This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

  5. Correlations between chemical composition and provenance of Justino site ceramics by INAA

    International Nuclear Information System (INIS)

    Santos, J.O.; Munita, C.S.; Valerio, M.E.G.; Oliveira, P.M.S.

    2008-01-01

    Instrumental neutron activation analysis (INAA), have been used for the definition of compositional groups of potteries from Justino site, Brazil, according to the chemical similarities of ceramic paste. The outliers were identified by means of robust Mahalanobis distance. The temper effect in the ceramic paste was studied by means of modified Mahalanobis filter. The results were interpreted by means of cluster, principal components, and discriminant analyses. This work provides contributions for the reconstruction of the prehistory of baixo Sao Francisco region, and for the reconstitution of the Brazilian Northeast ceramist population of general frame. (author)

  6. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

    1999-05-11

    A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

  7. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  8. Ceramic injection molding

    International Nuclear Information System (INIS)

    Agueda, Horacio; Russo, Diego

    1988-01-01

    Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

  9. Corrosion behaviors of ceramics against liquid sodium. Sodium corrosion characteristics of sintering additives

    International Nuclear Information System (INIS)

    Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi

    1998-01-01

    It has been progressed as the Frontier Materials Research to research and develop ceramics to apply for several components of fast breeder reactor using liquid sodium as coolant instead of metallic materials. Grain boundary of ceramics has peculiar properties compared with matrix because most of ceramics are produced by hardening and firing their raw powders. Some previous researchers indicated that ceramics were mainly corroded at grain boundaries by liquid sodium, and ceramics could not be used under corrosive environment. Thus, it is the most important for the usage of ceramics in liquid sodium to improve corrosion resistance of grain boundaries. In order to develop the advanced ceramics having good sodium corrosion resistance among fine ceramics, which have recently been progressed in quality and characteristics remarkably, sodium corrosion behaviors of typical sintering additives such as MgO, Y 2 O 3 and AlN etc. have been examined and evaluated. As a result, the followings have been clarified and some useful knowledge about developing advanced ceramics having good corrosion resistance against liquid sodium has been obtained. (1) Sodium corrosion behavior of MgO depended on Si content. Samples containing large amount of Si were corroded severely by liquid sodium, whereas others with low Si contents showed good corrosion resistance. (2) Both Y 2 O 3 and AlN, which contained little Si, showed good sodium corrosion resistance. (3) MgO, Y 2 O 3 and AlN are thought to be corroded by liquid sodium, if they contain some SiO 2 . Therefore, in order to improve sodium corrosion resistance, it is very important for these ceramics to prevent the contamination of matrix with SiO 2 through purity control of their raw powders. (author)

  10. Crack growth in non-homogeneous transformable ceramics. Part II : Crack deflection

    NARCIS (Netherlands)

    Stam, Geert; Giessen, Erik van der

    1996-01-01

    Crack growth in transformation toughened ceramics is studied using a micromechanics based continuum model which accounts for both dilatant and shear transformation strain components. In the computations, the transformable phase is taken to be distributed non-homogeneously in order to model Zirconia

  11. Study of true-remanent polarization using remanent hysteresis task and resistive leakage analysis in ferroelectric 0.64Pb(Mg1/3Nb2/3)O3-0.36PbTiO3 ceramics

    Science.gov (United States)

    Joseph, Abhilash J.; Kumar, Binay

    2018-03-01

    The conventionally reported value of remanent polarization (Pr) contains contribution from non-remanent components which are not usable for memory device applications. This report presents techniques which extract the true-remanent (intrinsic) component of polarization after eliminating the non-remanent component in ferroelectric ceramics. For this, "remanent hysteresis task" and "positive-up-negative-down technique" were performed which utilized the switchable properties of polarizations to nullify the contributions from the non-remanent (non-switchable) components. The report also addresses the time-dependent leakage behavior of the ceramics focusing on the presence of resistive leakage (a time-dependent parameter) present in the ceramics. The techniques presented here are especially useful for polycrystalline ceramics where leakage current leads to an erroneous estimation of Pr.

  12. Ceramic Electron Multiplier

    International Nuclear Information System (INIS)

    Comby, G.

    1996-01-01

    The Ceramic Electron Multipliers (CEM) is a compact, robust, linear and fast multi-channel electron multiplier. The Multi Layer Ceramic Technique (MLCT) allows to build metallic dynodes inside a compact ceramic block. The activation of the metallic dynodes enhances their secondary electron emission (SEE). The CEM can be used in multi-channel photomultipliers, multi-channel light intensifiers, ion detection, spectroscopy, analysis of time of flight events, particle detection or Cherenkov imaging detectors. (auth)

  13. Piezo-electrostrictive ceramics

    International Nuclear Information System (INIS)

    Kim, Ho Gi; Shin, Byeong Cheol

    1991-09-01

    This book deals with principle and the case of application of piezo-electrostrictive ceramics, which includes definition of piezoelectric materials and production and development of piezoelectric materials, coexistence of Pb(zr, Ti)O 3 ceramics on cause of coexistence in MPB PZT ceramics, electrostrictive effect of oxide type perovskite, practical piezo-electrostrictive materials, and breaking strength, evaluation technique of piezoelectric characteristic, and piezoelectric accelerometer sensor like printer head, ink jet and piezoelectric relay.

  14. Development of Advanced Materials for Electro-Ceramic Application Final Report CRADA No. TC-1331-96

    Energy Technology Data Exchange (ETDEWEB)

    Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Olstad, R. [General Atomics, San Diego, CA (United States); McMillan, L. [Symetrix International, Inc., Colorado Springs, CO (United States); Tulupov, A. [Soliton-NTT, Moscow (Russia)

    2017-10-19

    The goal of this project was to further develop and characterize the electrochemical methods originating in Russia for producing ultra high purity organometallic compounds utilized as precursors in the production of high quality electro-ceramic materials. Symetrix planned to use electro-ceramic materials with high dielectric constant for microelectronic memory circuit applications. General Atomics planned to use the barium titanate type ceramics with low loss tangent for producing a high power ferroelectric tuner used to match radio frequency power into their Dill-D fusion machine. Phase I of the project was scheduled to have a large number of organometallic (alkoxides) chemical samples produced using various methods. These would be analyzed by LLNL, Soliton and Symetrix independently to determine the level of chemical impurities thus verifying each other's analysis. The goal was to demonstrate a cost-effective production method, which could be implemented in a large commercial facility to produce high purity organometallic compounds. In addition, various compositions of barium-strontium-titanate ceramics were to be produced and analyzed in order to develop an electroceramic capacitor material having the desired characteristics with respect to dielectric constant, loss tangent, temperature characteristics and non-linear behavior under applied voltage. Upon optimizing the barium titanate material, 50 capacitor preforms would be produced from this material demonstrating the ability to produce, in quantity, the pills ultimately required for the ferroelectric tuner (approx 2000-3000 ceramic pills).

  15. [Spectroscopic Research on Slag Nanocrystal Glass Ceramics Containing Rare Earth Elements].

    Science.gov (United States)

    Ouyang, Shun-li; Li, Bao-wei; Zhang, Xue-feng; Jia, Xiao-lin; Zhao, Ming; Deng, Lei-bo

    2015-08-01

    The research group prepared the high-performance slag nanocrystal glass ceramics by utilizing the valuable elements of the wastes in the Chinese Bayan Obo which are characterized by their symbiotic or associated existence. In this paper, inductively coupled plasma emission spectroscopy (ICP), X-ray diffraction (XRD), Raman spectroscopy (Raman) and scanning electron microscopy (SEM) are all used in the depth analysis for the composition and structure of the samples. The experiment results of ICP, XRD and SEM showed that the principal crystalline phase of the slag nanocrystal glass ceramics containing rare earth elements is diopside, its grain size ranges from 45 to 100 nm, the elements showed in the SEM scan are basically in consistent with the component analysis of ICP. Raman analysis indicated that its amorphous phase is a three-dimensional network structure composed by the structural unit of silicon-oxy tetrahedron with different non-bridging oxygen bonds. According to the further analysis, we found that the rare earth microelement has significant effect on the network structure. Compared the nanocrystal slag glass ceramic with the glass ceramics of similar ingredients, we found that generally, the Raman band wavenumber for the former is lower than the later. The composition difference between the glass ceramics and the slag nanocrystal with the similar ingredients mainly lies on the rare earth elements and other trace elements. Therefore, we think that the rare earth elements and other trace elements remains in the slag nanocrystal glass ceramics have a significant effect on the network structure of amorphous phase. The research method of this study provides an approach for the relationship among the composition, structure and performance of the glass ceramics.

  16. Comparative study of transparent ceramic and single crystal Ce doped LuAG scintillators

    International Nuclear Information System (INIS)

    Yanagida, Takayuki; Fujimoto, Yutaka; Yokota, Yuui; Kamada, Kei; Yanagida, Satoko; Yoshikawa, Akira; Yagi, Hideki; Yanagitani, Takagimi

    2011-01-01

    Transparent ceramic Ce 0.5% doped Lu 3 Al 5 O 12 (LuAG) scintillator grown by the sintering method and single crystalline Ce doped LuAG grown by the Czochralski method are prepared. They are cut to the physical dimensions 4 × 4 × 2 mm 3 . Their transmittance and radio luminescence spectra are evaluated. They are both transmissive in wavelength longer than 500 nm and intense Ce 3+ 5d–4f emission appears around 520 nm. When 137 Cs γ-ray is irradiated, 662 keV photo-absorption peaks are clearly observed in each sample. The transparent ceramic one shows higher light yield than that of the single crystalline one. The absolute light yield of the ceramic sample is turned out to be 14800 ± 1500 ph/MeV. The decay time constants are evaluated under pulse X-ray excitation. The main component of the decay time of ceramic and single crystalline one are determined as 37 and 46 ns, respectively.

  17. IDENTIFICATION OF ESSENTIAL REQUIREMENTS OF IOT AND BIG DATA ANALYTICS TO EXTEND CERAMIC MANUFACTURING

    OpenAIRE

    Md. Faisal*, Dr. Vinodini Katiyar

    2016-01-01

    In this article transformation of ceramic manufacturing factory into a smart ceramic manufacturing has been discussed. Based the unknown industrial visit and observation finding has been mapped with the proven generic smart manufacturing framework where the focus is to identify the types of sensors which need to be connected with the components of the machine real time monitoring and get the insights by utilizing these data through the big data analytics. To transform a old heavy industry In ...

  18. Properties and performance of polysiloxane-derived ceramic matrix in heat resistant composites reinforced with R-glass or fine ceramic fibres

    Czech Academy of Sciences Publication Activity Database

    Černý, Martin; Glogar, Petr; Sucharda, Zbyněk; Machovič, V.

    2005-01-01

    Roč. 49, č. 3 (2005), s. 145-152 ISSN 0862-5468 R&D Projects: GA ČR(CZ) GA106/02/0177; GA ČR(CZ) GP106/02/P025 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane resin * fibre-reinforced composite * mechanical properties Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.463, year: 2005

  19. 21 CFR 888.3353 - Hip joint metal/ceramic/polymer semi-constrained cemented or nonporous uncemented prosthesis.

    Science.gov (United States)

    2010-04-01

    ... linkage across-the-joint. The two-part femoral component consists of a femoral stem made of alloys to be... ceramic (aluminium oxide, A1203) head of the femoral component. The acetabular component is made of ultra... nonporous metal alloys, and used with or without bone cement. (b) Classification. Class II. [54 FR 48239...

  20. Single crystal and optical ceramic multicomponent garnet scintillators: A comparative study

    International Nuclear Information System (INIS)

    Wu, Yuntao; Luo, Zhaohua; Jiang, Haochuan; Meng, Fang; Koschan, Merry; Melcher, Charles L.

    2015-01-01

    Multicomponent garnet materials can be made in optical ceramic as well as single crystal form due to their cubic crystal structure. In this work, high-quality Gd 3 Ga 3 Al 2 O 12 :0.2 at% Ce (GGAG:Ce) single crystal and (Gd,Lu) 3 Ga 3 Al 2 O 12 :1 at% Ce (GLuGAG:Ce) optical ceramics were fabricated by the Czochralski method and a combination of hot isostatic pressing (HIPing) and annealing treatment, respectively. Under optical and X-ray excitation, the GLuGAG:Ce optical ceramic exhibits a broad Ce 3+ transition emission centered at 550 nm, while the emission peak of the GGAG:Ce single crystal is centered at 540 nm. A self-absorption effect in GLuGAG:Ce optical ceramic results in this red-shift of the Ce 3+ emission peak compared to that in the GGAG:Ce single crystal. The light yield under 662 keV γ-ray excitation was 45,000±2500 photons/MeV and 48,200±2410 photons/MeV for the GGAG:Ce single crystal and GLuGAG:Ce optical ceramic, respectively. An energy resolution of 7.1% for 662 keV γ-rays was achieved in the GLuGAG:Ce optical ceramic with a Hamamatsu R6231 PMT, which is superior to the value of 7.6% for a GGAG:Ce single crystal. Scintillation decay time measurements under 137 Cs irradiation show two exponential decay components of 58 ns (47%) and 504 ns (53%) for the GGAG:Ce single crystal, and 84 ns (76%) and 148 ns (24%) for the GLuGAG:Ce optical ceramic. The afterglow level after X-ray cutoff in the GLuGAG:Ce optical ceramic is at least one order of magnitude lower than in the GGAG:Ce single crystal. - Highlights: • GGAG:Ce single crystal and GLuGAG:Ce optical ceramics were fabricated. • The light yield of both ceramic and crystal G(Lu)GAG:Ce reached the level of 45,000 photons/MeV. • GLuGAG:Ce optical ceramic showed a better energy resolution of 7.1% for 662 keV. • GLuGAG:Ce ceramics exhibited lower afterglow level than that of GGAG:Ce single crystals. • The possible optimization strategies for multicomponent aluminate garnets are discussed

  1. Progress in the characterisation of structural oxide/oxide ceramic matrix composites fabricated by electrophoretic deposition (EPD)

    Czech Academy of Sciences Publication Activity Database

    Stoll, E.; Mahr, P.; Kruger, H. G.; Kern, H.; Dlouhý, Ivo; Boccaccini, A. R.

    2006-01-01

    Roč. 8, č. 4 (2006), s. 282-285 ISSN 1438-1656 R&D Projects: GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : electorphoretic deposition * oxid/oxid ceramic matrix composites * flexural strength Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.402, year: 2006 http://www3.interscience.wiley.com/cgi-bin/jissue/112579545

  2. Possibilities of special cements in ceramic applications

    International Nuclear Information System (INIS)

    Capmas, A.; Bier, T.A.

    1993-01-01

    About 25 years ago, the only way to have confinement material for high temperature applications was to prepare a ceramic by sintering or fusion at high temperature. A new technology came, with the production of Low Cement Castables. This new product was obtained by a careful choice of the granulometry of the aggregates, an optimization of the defloculation of fine particles, including the cement (Calcium Aluminate Cement) and the addition of silica fume. Silica fume brought two improvements: a) a fluidifying effect, due partly to the low sensitivity of viscosity to pH, and partly to the geometric effect of the nicely spherical particle, b) a chemical effect, brought by the reaction of silica and Calcium Aluminate Cement to give a coherent zeolithic structure, through which water could escape during the first firing. From a ceramist point of view, it is interesting to understand how this components, nearly colloidal system mixed in water can be heated up to ceramization without any noticeable change in mechanical characteristics and shrinkage. From a more practical point of view, it is also interesting to realize that some characteristics, usually attributed only to ceramics, also apply with low cement castables technology: high compressive strength, flexural strength, corrosion resistance, abrasion resistance, impact resistance. (orig.)

  3. Advanced ceramic material for high temperature turbine tip seals

    Science.gov (United States)

    Solomon, N. G.; Vogan, J. W.

    1978-01-01

    Ceramic material systems are being considered for potential use as turbine blade tip gas path seals at temperatures up to 1370 1/4 C. Silicon carbide and silicon nitride structures were selected for study since an initial analysis of the problem gave these materials the greatest potential for development into a successful materials system. Segments of silicon nitride and silicon carbide materials over a range of densities, processed by various methods, a honeycomb structure of silicon nitride and ceramic blade tip inserts fabricated from both materials by hot pressing were tested singly and in combination. The evaluations included wear under simulated engine blade tip rub conditions, thermal stability, impact resistance, machinability, hot gas erosion and feasibility of fabrication into engine components. The silicon nitride honeycomb and low-density silicon carbide using a selected grain size distribution gave the most promising results as rub-tolerant shroud liners. Ceramic blade tip inserts made from hot-pressed silicon nitride gave excellent test results. Their behavior closely simulated metal tips. Wear was similar to that of metals but reduced by a factor of six.

  4. Replication technique for examining defects in the interface of a metal-to-glass ceramic bond

    International Nuclear Information System (INIS)

    Spears, R.K.

    1978-01-01

    Epoxy replicas were made of the interface of a molybdenum and glass-ceramic assembly and examined by scanning electron microscopy. Replications of this interface were produced by first removing the molybdenum from four assemblies using a nitric acid-based etchant. The glass-ceramic insulators that remained were pressure encapsulated in epoxy. After curing, the glass-ceramics were etched from the epoxy in an hydrogen fluoride-based acid etchant. The resulting replicas resembled the texture of the molybdenum surface with the interface defects shown in detail as projections. This process revealed some unusual interface problems which appeared to be associated with the evolution of gas from the molybdenum piece parts

  5. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    OpenAIRE

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia-ceramic and metal-ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia-ceramic systems occurred more frequently than those in metal-ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis

  6. Ceramic and non-ceramic hydroxyapatite as a bone graft material: a brief review.

    Science.gov (United States)

    Dutta, S R; Passi, D; Singh, P; Bhuibhar, A

    2015-03-01

    Treatment of dental, craniofacial and orthopedic defects with bone graft substitutes has shown promising result achieving almost complete bone regeneration depending on product resorption similar to human bone's physicochemical and crystallographic characteristics. Among these, non-ceramic and ceramic hydroxyapatite being the main inorganic salt of bone is the most studied calcium phosphate material in clinical practices ever since 1970s and non-ceramic since 1985. Its "chemical similarity" with the mineralized phase of biologic bone makes it unique. Hydroxyapatite as an excellent carrier of osteoinductive growth factors and osteogenic cell populations is also useful as drug delivery vehicle regardless of its density. Porous ceramic and non-ceramic hydroxyapatite is osteoconductive, biocompatible and very inert. The need for bone graft material keeps on increasing with increased age of the population and the increased conditions of trauma. Recent advances in genetic engineering and doping techniques have made it possible to use non-ceramic hydroxyapatite in larger non-ceramic crystals and cluster forms as a successful bone graft substitute to treat various types of bone defects. In this paper we have mentioned some recently studied properties of hydroxyapatite and its various uses through a brief review of the literatures available to date.

  7. Mounting for ceramic scroll

    Science.gov (United States)

    Petty, Jack D.

    1993-01-01

    A mounting for a ceramic scroll on a metal engine block of a gas turbine engine includes a first ceramic ring and a pair of cross key connections between the first ceramic ring, the ceramic scroll, and the engine block. The cross key connections support the scroll on the engine block independent of relative radial thermal growth and for bodily movement toward an annular mounting shoulder on the engine. The scroll has an uninterrupted annular shoulder facing the mounting shoulder on the engine block. A second ceramic ring is captured between mounting shoulder and the uninterrupted shoulder on the scroll when the latter is bodily shifted toward the mouting shoulder to define a gas seal between the scroll and the engine block.

  8. Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

    Science.gov (United States)

    Ritzberger, Christian; Apel, Elke; Höland, Wolfram; Peschke, Arnd; Rheinberger, Volker M.

    2010-01-01

    The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO2 ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

  9. Reliability and Failure Modes of a Hybrid Ceramic Abutment Prototype.

    Science.gov (United States)

    Silva, Nelson Rfa; Teixeira, Hellen S; Silveira, Lucas M; Bonfante, Estevam A; Coelho, Paulo G; Thompson, Van P

    2018-01-01

    abutment components failed, supporting the research hypothesis with a reliability similar to that of all-metal abutment fixture systems. A lithium disilcate abutment with a Ti alloy sleeve in combination with an all-ceramic crown should be expected to function clinically in a satisfactory manner. © 2016 by the American College of Prosthodontists.

  10. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  11. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  12. Overview of ENEA's Projects on lithium batteries

    Science.gov (United States)

    Alessandrini, F.; Conte, M.; Passerini, S.; Prosini, P. P.

    The increasing need of high performance batteries in various small-scale and large-scale applications (portable electronics, notebooks, palmtops, cellular phones, electric vehicles, UPS, load levelling) in Italy is motivating the R&D efforts of various public and private organizations. Research of lithium batteries in Italy goes back to the beginning of the technological development of primary and secondary lithium systems with national know-how spread in various academic and public institutions with a few private stakeholders. In the field of lithium polymer batteries, ENEA has been dedicating significant efforts in almost two decades to promote and carry out basic R&D and pre-industrial development projects. In recent years, three major national projects have been performed and coordinated by ENEA in co-operation with some universities, governmental research organizations and industry. In these projects novel polymer electrolytes with ceramic additives, low cost manganese oxide-based composite cathodes, environmentally friendly process for polymer electrolyte, fabrication processes of components and cells have been investigated and developed in order to fulfill long-term needs of cost-effective and highly performant lithium polymer batteries.

  13. Making ceramics used for compound environment into multi-composite and evaluation of their multi-dimensional system

    International Nuclear Information System (INIS)

    Mitsuhashi, Takefumi

    1996-01-01

    In order to advance current nuclear power technology greatly, the development of the boundary materials suitable to between the environments with largely different properties is indispensable. In the research of first period, the ceramic having the corrosion resistance in liquid sodium which is far superior to metals was found. As boundary material, in addition, thermal, mechanical and radiation resistant properties are required. In the project of second period, it is aimed at to establish the basic technology for the synthesis techniques for multi-composite materials that possess the combination of the excellent characteristics of individual monolithic system ceramics. The liquid sodium immersion test of various ceramics in the research of first period is reported. The diffusion of sodium in ceramics was also examined. As the simplified quick evaluation technique, the corrosion test in KOH solution was carried out. As for ceramic multi-composites, Y ions were implanted in the surface of alumina, and the changes of structure and corrosion resistance were examined. The surface condition of ceramics and the adsorption of alkali metals were investigated. (K.I.)

  14. Randomized clinical trial of implant-supported ceramic-ceramic and metal-ceramic fixed dental prostheses: preliminary results.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine F; Clark, Arthur E; Shuster, Jonathan J; Anusavice, Kenneth J

    2014-02-01

    The aim of this study was to determine the survival rates over time of implant-supported ceramic-ceramic and metal-ceramic prostheses as a function of core-veneer thickness ratio, gingival connector embrasure design, and connector height. An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study involving 55 patients missing three teeth in either one or two posterior areas. These patients (34 women; 21 men; age range 52-75 years) were recruited for the study to receive a three-unit implant-supported fixed dental prosthesis (FDP). Two implants were placed for each of the 72 FDPs in the study. The implants (Osseospeed, Astra Tech), which were made of titanium, were grit blasted. A gold-shaded, custom-milled titanium abutment (Atlantis, Astra Tech), was secured to each implant body. Each of the 72 FDPs in 55 patients were randomly assigned based on one of the following options: (1) A. ceramic-ceramic (Yttria-stabilized zirconia core, pressable fluorapatite glass-ceramic, IPS e.max ZirCAD, and ZirPress, Ivoclar Vivadent) B. metal-ceramic (palladium-based noble alloy, Capricorn, Ivoclar Vivadent, with press-on leucite-reinforced glass-ceramic veneer, IPS InLine POM, Ivoclar Vivadent); (2) occlusal veneer thickness (0.5, 1.0, and 1.5 mm); (3) curvature of gingival embrasure (0.25, 0.5, and 0.75 mm diameter); and (4) connector height (3, 4, and 5 mm). FDPs were fabricated and cemented with dual-cure resin cement (RelyX, Universal Cement, 3M ESPE). Patients were recalled at 6 months, 1 year, and 2 years. FDPs were examined for cracks, fracture, and general surface quality. Recall exams of 72 prostheses revealed 10 chipping fractures. No fractures occurred within the connector or embrasure areas. Two-sided Fisher's exact tests showed no significant correlation between fractures and type of material system (p = 0.51), veneer thickness (p = 0.75), radius of curvature of gingival embrasure (p = 0.68), and connector height (p = 0

  15. Implementation of a design and configuration management platform for fusion components on the Tore Supra WEST Project

    Energy Technology Data Exchange (ETDEWEB)

    Benoît, Fabrice, E-mail: fabrice-2.benoit@cea.fr [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Allegretti, Ludovic [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Aumeunier, Marie-Hélène [OPTIS, ZE de La Farlède, F-83078 Toulon Cedex 9 (France); Bucalossi, Jérôme; Doceul, Louis; Faïsse, Frederic; Firdaouss, Medhi; Geynet, Michel; Houtte, Didier van; Larroque, Sébastien; Magaud, Philippe; Maini, Patrick; Missirlian, Marc; Parrat, Hélène [CEA, IRFM, F-13108 Saint-Paul-lez-Durance (France); Robert, Julien [SOFYNE, F-69800 Saint Priest (France)

    2014-10-15

    Highlights: •A design and configuration management platform is under development for managing fusion components lifecycle at CEA. •Design platform ensures an efficient sharing of the data and provides connections between the different software and databases involved in fusion components design. •Design platform rollout on WEST project is ongoing as part of change control and configuration management implementation. -- Abstract: This paper presents the technical solutions and methodologies that are used and under development for managing the design lifecycle of the WEST project (W – for tungsten – Environment in Steady-state Tokamak, upgrade of Tore Supra's with actively cooled tungsten plasma facing components) fusion components and explains the interfaces that are implemented or in construction to connect together the different tools like documents management system, CAD modeler, or simulation codes around the data management backbone. It describes the methodologies used on the WEST project to optimize the design process by managing the engineering data workflow and ensuring the consistency between the different 3D representations for design or analysis as well as the specification or interfaces documents. Finally it explains how this platform contributes to reach the project targets in terms of performance, cost and schedule.

  16. Implementation of a design and configuration management platform for fusion components on the Tore Supra WEST Project

    International Nuclear Information System (INIS)

    Benoît, Fabrice; Allegretti, Ludovic; Aumeunier, Marie-Hélène; Bucalossi, Jérôme; Doceul, Louis; Faïsse, Frederic; Firdaouss, Medhi; Geynet, Michel; Houtte, Didier van; Larroque, Sébastien; Magaud, Philippe; Maini, Patrick; Missirlian, Marc; Parrat, Hélène; Robert, Julien

    2014-01-01

    Highlights: •A design and configuration management platform is under development for managing fusion components lifecycle at CEA. •Design platform ensures an efficient sharing of the data and provides connections between the different software and databases involved in fusion components design. •Design platform rollout on WEST project is ongoing as part of change control and configuration management implementation. -- Abstract: This paper presents the technical solutions and methodologies that are used and under development for managing the design lifecycle of the WEST project (W – for tungsten – Environment in Steady-state Tokamak, upgrade of Tore Supra's with actively cooled tungsten plasma facing components) fusion components and explains the interfaces that are implemented or in construction to connect together the different tools like documents management system, CAD modeler, or simulation codes around the data management backbone. It describes the methodologies used on the WEST project to optimize the design process by managing the engineering data workflow and ensuring the consistency between the different 3D representations for design or analysis as well as the specification or interfaces documents. Finally it explains how this platform contributes to reach the project targets in terms of performance, cost and schedule

  17. Development of nondestructive evaluation methods for ceramic coatings

    International Nuclear Information System (INIS)

    Ellingson, W. A.; Deemer, C.; Sun, J. G.; Erdman, S.; Muliere, D.; Wheeler, B.

    2002-01-01

    Various nondestructive evaluation (NDE) technologies are being developed to study the use of ceramic coatings on components in the hot-gas path of advanced low-emission gas-fired turbines. The types of ceramic coatings include thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs). TBCs are under development for vanes, blades, and combustor liners to allow hotter gas-path temperatures, and EBCs are under development to reduce environmental damage to high-temperature components made of ceramic matrix composites. The NDE methods will be used to (a) provide data to assess the reliability of new coating application processes, (b) identify defective components that could cause unscheduled outages, (c) track growth rates of defects during component use in engines, and (d) allow rational judgment for replace/repair/re-use decisions regarding components. Advances in TBC application, both electron beam-physical vapor deposition (EB-PVD) and air plasma spraying (APS), are allowing higher temperatures in the hot-gas path. However, as TBCs become ''prime reliant,'' their condition at scheduled or unscheduled outages must be known. NDE methods are under development to assess the condition of the TBC for pre-spall conditions. EB-PVD test samples with up to 70 thermal cycles have been studied by a newly developed method involving polarized laser back-scatter NDE. Results suggest a correlation between the NDE laser data and the TBC/bond-coat topography. This finding is important because several theories directed toward understanding the pre-spall condition suggest that the topography in the thermally grown oxide layer changes significantly as a function of the number of thermal cycles. Tests have also been conducted with this NDE method on APS TBCs. Results suggest that the pre-spall condition is detected for these coatings. One-sided, high-speed thermal imaging also has shown promise for NDE of APS coatings. Testing of SiC/SiC composites for combustor liners

  18. Immobilization of fission products in phosphate ceramic waste forms

    International Nuclear Information System (INIS)

    Singh, D.

    1996-01-01

    The goal of this project is to develop and demonstrate the feasibility of a novel low-temperature solidification/stabilization (S/S) technology for immobilizing waste streams containing fission products such as cesium, strontium, and technetium in a chemically bonded phosphate ceramic. This technology can immobilize partitioned tank wastes and decontaminate waste streams containing volatile fission products

  19. Layered ceramic composites via control of electrophoretic deposition kinetics

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo; Cihlář, J.

    2013-01-01

    Roč. 33, č. 12 (2013), s. 2305-2312 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia * Laminates * Electrophoretic deposition Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.307, year: 2013

  20. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  1. Use of spectroscopic techniques for the chemical analysis of biomorphic silicon carbide ceramics

    International Nuclear Information System (INIS)

    Pavon, J.M. Cano; Alonso, E. Vereda; Cordero, M.T. Siles; Torres, A. Garcia de; Lopez-Cepero, J.M.

    2005-01-01

    Biomorphic silicon carbide ceramics are a new class of materials prepared by several complex processing steps including pre-processing (shaping, drying, high-temperature pyrolysis in an inert atmosphere) and reaction with liquid silicon to obtain silicon-carbide. The results of industrial process of synthesis (measured by the SiC content) must be evaluated by means of fast analytical methods. In the present work, diverse samples of biomorphic ceramics derived from wood are studied for to evaluate the capability of the different analytical techniques (XPS, LIBS, FT-IR and also atomic spectroscopy applied to previously dissolved samples) for the analysis of these materials. XPS and LIBS gives information about the major components, whereas XPS and FT-IR can be used to evaluate the content of SiC. On the other hand, .the use of atomic techniques (as ICP-MS and ETA-AAS) is more adequate for the analysis of metal ions, specially at trace level. The properties of ceramics depend decisively of the content of chemical elements. Major components found were C, Si, Al, S, B and Na in all cases. Previous dissolution of the samples was optimised by acid attack in an oven under microwave irradiation

  2. The Veggie Project: a case study of a multi-component farmers' market intervention.

    Science.gov (United States)

    Freedman, Darcy A; Bell, Bethany A; Collins, Leslie V

    2011-08-01

    This case study provides an in-depth examination of process and feasibility factors associated with the development of a multi-component environmental intervention designed to increase access to fresh fruits and vegetables in four low-income, minority, urban communities with few healthy food retail outlets. The intervention, the Veggie Project, included three components: (a) onsite farmers' markets, (b) a Super Shopper voucher program, and (c) a Youth Leader Board. We analyzed receipts from sales transactions at the farmers' markets, close-ended surveys with participants, in-depth interviews with project stakeholders, and journal entries completed by youth participants. Thirty-four farmers' markets occurred, resulting in 1,101 sales transactions. Financial vouchers were used to purchased 63% of the produce. All of the youth Super Shoppers came to the market at least once and made significantly more purchase transactions than adults. The farmers' markets were never accessed by 38% of the adult Super Shoppers. The Veggie Project increased access to healthy foods, particularly among youth. More research is warranted to examine the relationship between market use and dietary behaviors as well as other factors (i.e., besides physical and economic) influencing food access among adults.

  3. Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

    Directory of Open Access Journals (Sweden)

    Rosa Maria da Rocha

    2005-06-01

    Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

  4. Glass Ceramics Composites Fabricated from Coal Fly Ash and Waste Glass

    International Nuclear Information System (INIS)

    Angjusheva, B.; Jovanov, V.; Srebrenkoska, V.; Fidancevska, E.

    2014-01-01

    Great quantities of coal ash are produced in thermal power plants which present a double problem to the society: economical and environmental. This waste is a result of burning of coal at temperatures between 1100-14500C. Fly ash available as fine powder presents a source of important oxides SiO2, Al2O3, Fe2O3, MgO, Na2O, but also consist of small amount of ecologically hazardous oxides such as Cr2O3, NiO, MnO. The combination of the fly ash with waste glass under controlled sintering procedure gave bulk glass-ceramics composite material. The principle of this procedure is presented as a multi barrier concept. Many researches have been conducted the investigations for utilization of fly ash as starting material for various glass–ceramics production. Using waste glass ecologically hazardous components are fixed at the molecular level in the silicate phase and the fabricated new glass-ceramic composites possess significantly higher mechanical properties. The aim of this investigation was to fabricate dense glass ceramic composites using fly ash and waste glass with the potential for its utilization as building material

  5. Reduction of PM emissions from specific sources reflected on key components concentrations of ambient PM10

    Science.gov (United States)

    Minguillon, M. C.; Querol, X.; Monfort, E.; Alastuey, A.; Escrig, A.; Celades, I.; Miro, J. V.

    2009-04-01

    The relationship between specific particulate emission control and ambient levels of some PM10 components (Zn, As, Pb, Cs, Tl) was evaluated. To this end, the industrial area of Castellón (Eastern Spain) was selected, where around 40% of the EU glazed ceramic tiles and a high proportion of EU ceramic frits (middle product for the manufacture of ceramic glaze) are produced. The PM10 emissions from the ceramic processes were calculated over the period 2000 to 2007 taking into account the degree of implementation of corrective measures throughout the study period. Abatement systems (mainly bag filters) were implemented in the majority of the fusion kilns for frit manufacture in the area as a result of the application of the Directive 1996/61/CE, leading to a marked decrease in PM10 emissions. On the other hand, ambient PM10 sampling was carried out from April 2002 to July 2008 at three urban sites and one suburban site of the area and a complete chemical analysis was made for about 35 % of the collected samples, by means of different techniques (ICP-AES, ICP-MS, Ion Chromatography, selective electrode and elemental analyser). The series of chemical composition of PM10 allowed us to apply a source contribution model (Principal Component Analysis), followed by a multilinear regression analysis, so that PM10 sources were identified and their contribution to bulk ambient PM10 was quantified on a daily basis, as well as the contribution to bulk ambient concentrations of the identified key components (Zn, As, Pb, Cs, Tl). The contribution of the sources identified as the manufacture and use of ceramic glaze components, including the manufacture of ceramic frits, accounted for more than 65, 75, 58, 53, and 53% of ambient Zn, As, Pb, Cs and Tl levels, respectively (with the exception of Tl contribution at one of the sites). The important emission reductions of these sources during the study period had an impact on ambient key components levels, such that there was a high

  6. Corrosion penetration monitoring of advanced ceramics in hot aqueous fluids

    Directory of Open Access Journals (Sweden)

    Klaus G. Nickel

    2004-03-01

    Full Text Available Advanced ceramics are considered as components in energy related systems, because they are known to be strong, wear and corrosion resistant in many environments, even at temperatures well exceeding 1000 °C. However, the presence of additives or impurities in important ceramics, for example those based on Silicon Nitride (Si3N4 or Al2O3 makes them vulnerable to the corrosion by hot aqueous fluids. The temperatures in this type of corrosion range from several tens of centigrade to hydrothermal conditions above 100 °C. The corrosion processes in such media depend on both pH and temperature and include often partial leaching of the ceramics, which cannot be monitored easily by classical gravimetric or electrochemical methods. Successful corrosion penetration depth monitoring by polarized reflected light optical microscopy (color changes, Micro Raman Spectroscopy (luminescence changes and SEM (porosity changes will be outlined. The corrosion process and its kinetics are monitored best by microanalysis of cross sections, Raman spectroscopy and eluate chemistry changes in addition to mass changes. Direct cross-calibrations between corrosion penetration and mechanical strength is only possible for severe corrosion. The methods outlined should be applicable to any ceramics corrosion process with partial leaching by fluids, melts or slags.

  7. Mid-term results of the BIOLOX delta ceramic-on-ceramic total hip arthroplasty.

    Science.gov (United States)

    Lee, Y K; Ha, Y C; Yoo, J-I; Jo, W L; Kim, K-C; Koo, K H

    2017-06-01

    We conducted a prospective study of a delta ceramic total hip arthroplasty (THA) to determine the rate of ceramic fracture, to characterise post-operative noise, and to evaluate the mid-term results and survivorship. Between March 2009 and March 2011, 274 patients (310 hips) underwent cementless THA using a delta ceramic femoral head and liner. At each follow-up, clinical and radiological outcomes were recorded. A Kaplan-Meier analysis was undertaken to estimate survival. Four patients (four hips) died and 18 patients (20 hips) were lost to follow-up within five years. The remaining 252 patients (286 hips) were followed for a mean of 66.5 months (60 to 84). There were 144 men (166 hips) and 108 women (120 hips) with a mean age of 49.7 years (16 to 83) at surgery. The mean pre-operative Harris Hip Score of 47.1 points improved to 93.8 points at final follow-up. Six patients reported squeaking in seven hips; however, none were audible. Radiolucent lines involving Gruen zones one and/or seven were seen in 52 hips (18.2%). No hip had detectable wear, focal osteolysis or signs of loosening. One hip was revised because of fracture of the ceramic liner, which occurred due to an undetected malseating of the ceramic liner at the time of surgery. One hip was revised for a periprosthetic fracture of the femur, and one hip was treated for periprosthetic joint infection. The six-year survivorship with re-operation for any reason as the endpoint was 99.0% (95% confidence interval 97.8% to 100%). The rate of delta ceramic fracture was 0.3% (one of 286). While ceramic head fracture was dominant in previous ceramic-on-ceramic THA, fracture of the delta ceramic liner due to malseating is a concern. Cite this article: Bone Joint J 2017;99-B:741-8. ©2017 The British Editorial Society of Bone & Joint Surgery.

  8. Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert, E-mail: cernyr@fsv.cvut.cz

    2016-06-10

    Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

  9. Characterization of early-age hydration processes in lime-ceramic binders using isothermal calorimetry, X-ray diffraction and scanning electron microscopy

    International Nuclear Information System (INIS)

    Jerman, Miloš; Tydlitát, Vratislav; Keppert, Martin; Čáchová, Monika; Černý, Robert

    2016-01-01

    Highlights: • Early age hydration processes in lime-ceramic binders are analyzed within a wide range of component ratios. • The applied waste ceramic dust exhibits partial hydraulic properties, ettringite and calcite are formed. • Transition from tobermorite- to jennite-like structures is identified by SEM within the first 48 h. • The highest specific hydration heat after 300 h, 63 J/g, is measured for the binder containing 70% ceramic. • Substantial effect of the heat of wetting is observed, ranging from 10 J/g for lime to 3.9 J/g for ceramic. - Abstract: Early-age hydration processes in a lime-ceramic-water system are analyzed within the whole range of possible lime/ceramic ratios. The isothermal calorimetry shows a substantial effect of the heat of wetting on the total heat evolved, ranging from 10 J/g for lime to 3.9 J/g for ceramic. The highest specific hydration heat of 63 J/g during the analyzed 300-h hydration period exhibits the blended binder containing 70% ceramic and 30% lime which correlates well with the highest compressive and bending strengths of the paste prepared using this blend. Portlandite, ettringite and calcite are the main phases identified by the X-ray diffraction analysis after the hydration of ceramic-rich blends. According to the results of scanning electron microscopy, the initial course of pozzolanic reaction is for this type of binders characterized by the transition from tobermorite-like calcium-silicate-hydrate structures into jennite-like structures within the first 48 h. Blends with the ceramic content lower than 70% show a high portion of portlandite, calcite is present in low amount, and the jennite-like structures are observed after 48 h, following the initial formation of components with a very high Ca content. The favorable properties of the ceramic-rich blended binders can be explained by the partial hydraulic character of the ceramic. With the specific hydration heat of 29 J/g after 300 h and compressive strength

  10. Advantages and disadvantages of ceramic on ceramic total hip arthroplasty: a review.

    Science.gov (United States)

    Gallo, Jiri; Goodman, Stuart Barry; Lostak, Jiri; Janout, Martin

    2012-09-01

    Ceramic on ceramic (COC) total hip arthroplasty (THA) was developed to reduce wear debris and accordingly, the occurrence of osteolysis and aseptic loosening especially in younger patients. Based on the excellent tribological behavior of current COC bearings and the relatively low biological activity of ceramic particles, significant improvement in survivorship of these implants is expected. We used manual search to identify all relevant studies reporting clinical data on COC THAs in PubMed. The objective was to determine whether current COC THA offers a better clinical outcome and survivorship than non-COC THA. Studies with early generation ceramic bearings yielded 68% to 84% mean survivorship at 20 years follow-up which is comparable with the survivorship of non-COC THAs. Studies on current ceramic bearings report a 10-year revision-free interval of 92% to 99%. These outcomes are comparable to the survivorship of the best non-COC THAs. However, there are still concerns regarding fracture of sandwich ceramic liners, squeaking, and impingement of the femoral neck on the rim of the ceramic liner leading to chipping, especially in younger and physically active patients. Current COC THA leads to equivalent but not improved survivorship at 10 years follow-up in comparison to the best non-COC THA. Based on this review, we recommend that surgeons weigh the potential advantages and disadvantages of current COC THA in comparison to other bearing surfaces when considering young very active patients who are candidates for THA.

  11. Characterization of archaeological ceramic from Lagartero, Chiapas, Mexico, by nuclear and conventional techniques

    Energy Technology Data Exchange (ETDEWEB)

    Tenorio, D.; Jimenez R, M.; Monroy G, F.; Romero G, E. T. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Rivero T, S., E-mail: dolores.tenorio@inin.gob.m [Instituto Nacional de Antropologia e Historia, Lic. Primo Verdad No. 3, 06060 Mexico D. F. (Mexico)

    2010-07-01

    Ceramic pot shards collected at the archaeological Mayan site of Lagartero, Chiapas, Mexico were analyzed by neutron activation analysis and data were statistically studied. The ceramics were of local manufacture and from other sites of the Upper Grijalva Basin and Guatemalan Lowlands and Highlands. X-ray diffraction indicated that quartz, feldspars montmorillonite and calcite are the main components of pastes. Pigments were analyzed by means of scanning electron microscopy and X-ray diffraction, and hematite, pyrolusite, maghemite and calcite were identified. A discussion is presented in the context of the Mayan region. (Author)

  12. Characterization of archaeological ceramic from Lagartero, Chiapas, Mexico, by nuclear and conventional techniques

    International Nuclear Information System (INIS)

    Tenorio, D.; Jimenez R, M.; Monroy G, F.; Romero G, E. T.; Rivero T, S.

    2010-01-01

    Ceramic pot shards collected at the archaeological Mayan site of Lagartero, Chiapas, Mexico were analyzed by neutron activation analysis and data were statistically studied. The ceramics were of local manufacture and from other sites of the Upper Grijalva Basin and Guatemalan Lowlands and Highlands. X-ray diffraction indicated that quartz, feldspars montmorillonite and calcite are the main components of pastes. Pigments were analyzed by means of scanning electron microscopy and X-ray diffraction, and hematite, pyrolusite, maghemite and calcite were identified. A discussion is presented in the context of the Mayan region. (Author)

  13. Factors affecting the shear bond strength of metal and ceramic brackets bonded to different ceramic surfaces.

    Science.gov (United States)

    Abu Alhaija, Elham S J; Abu AlReesh, Issam A; AlWahadni, Ahed M S

    2010-06-01

    The aims of this study were to evaluate the shear bond strength (SBS) of metal and ceramic brackets bonded to two different all-ceramic crowns, IPS Empress 2 and In-Ceram Alumina, to compare the SBS between hydrofluoric acid (HFA), phosphoric acid etched, and sandblasted, non-etched all-ceramic surfaces. Ninety-six all-ceramic crowns were fabricated resembling a maxillary left first premolar. The crowns were divided into eight groups: (1) metal brackets bonded to sandblasted 9.6 per cent HFA-etched IPS Empress 2 crowns; (2) metal brackets bonded to sandblasted 9.6 per cent HFA-etched In-Ceram crowns; (3) ceramic brackets bonded to sandblasted 9.6 per cent HFA-etched IPS Empress 2 crowns; (4) ceramic brackets bonded to sandblasted 9.6 per cent HFA-etched In-Ceram crowns; (5) metal brackets bonded to sandblasted 37 per cent phosphoric acid-etched IPS Empress 2 crowns; (6) metal brackets bonded to sandblasted 37 per cent phosphoric acid-etched In-Ceram crowns; (7) metal brackets bonded to sandblasted, non-etched IPS Empress 2 crowns; and (8) metal brackets bonded to sandblasted, non-etched In-Ceram crowns. Metal and ceramic orthodontic brackets were bonded using a conventional light polymerizing adhesive resin. An Instron universal testing machine was used to determine the SBS at a crosshead speed of 0.1 mm/minute. Comparison between groups was performed using a univariate general linear model and chi-squared tests. The highest mean SBS was found in group 3 (120.15 +/- 45.05 N) and the lowest in group 8 (57.86 +/- 26.20 N). Of all the variables studied, surface treatment was the only factor that significantly affected SBS (P Empress 2 and In-Ceram groups.

  14. Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

    International Nuclear Information System (INIS)

    Mellinger, G.B.

    1994-01-01

    A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

  15. Thermal-hydraulic calculation and analysis on helium cooled ceramic breeder pebble bed assembly for in-pile irradiation and in-situ tritium extraction

    International Nuclear Information System (INIS)

    Guo Chunqiu; Xie Jiachun; Liu Xingmin

    2013-01-01

    In-pile irradiation and in-situ tritium extraction experiment is one of associated domestic research projects in ITER special program. According to the technical requirements of in-pile irradiation experiment of helium cooled ceramic breeder (ceramic) pebble bed assembly in a research reactor, the feasibility of the design for the in-pile irradiation and in-situ tritium extraction experiment of ceramic pebble bed assembly was evaluated. By conducting thermal-hydraulic design calculation with different in-pile irradiation channels, locations and structure parameters for ceramic pebble bed assembly, a reasonable design scheme of ceramic pebble bed assembly satisfying the design requirements for in-pile irradiation was obtained. (authors)

  16. Essential Factors Influencing the Bonding Strength of Cold-Sprayed Aluminum Coatings on Ceramic Substrates

    Science.gov (United States)

    Drehmann, R.; Grund, T.; Lampke, T.; Wielage, B.; Wüstefeld, C.; Motylenko, M.; Rafaja, D.

    2018-02-01

    The present work summarizes the most important results of a research project dealing with the comprehensive investigation of the bonding mechanisms between cold-sprayed Al coatings and various poly- and monocrystalline ceramic substrates (Al2O3, AlN, Si3N4, SiC, MgF2). Due to their exceptional combination of properties, metallized ceramics are gaining more and more importance for a wide variety of applications, especially in electronic engineering. Cold spray provides a quick, flexible, and cost-effective one-step process to apply metallic coatings on ceramic surfaces. However, since most of the existing cold-spray-related publications focus on metallic substrates, only very little is known about the bonding mechanisms acting between cold-sprayed metals and ceramic substrates. In this paper, the essential factors influencing the bonding strength in such composites are identified. Besides mechanical tensile strength testing, a thorough analysis of the coatings and especially the metal/ceramic interfaces was conducted by means of HRTEM, FFT, STEM, EDX, EELS, GAXRD, and EBSD. The influence of substrate material, substrate temperature, and particle size is evaluated. The results suggest that, apart from mechanical interlocking, the adhesion of cold-sprayed metallic coatings on ceramics is based on a complex interplay of different mechanisms such as quasiadiabatic shearing, static recrystallization, and heteroepitaxial growth.

  17. Strength characterization of tubular ceramic materials by flexure of semi-cylindrical specimens

    DEFF Research Database (Denmark)

    Kwok, Kawai; Kiesel, Lutz; Frandsen, Henrik Lund

    2014-01-01

    Mechanical strength at elevated temperatures and operating atmospheres needs to be characterized during development of tubular ceramic components for advanced energy technologies. Typical procedures are time-consuming because a large number of tests are required for a reliable statistical strength...... characterization and every specimen has to be subjected to the process conditions individually. This paper presents an efficient strength characterization methodology for tubular ceramics. The methodology employs flexure of semi-cylindrical specimens as the strength test and implements the tests within a facility...... conducted on oxygen transport membrane materials at room temperature and 850°C....

  18. Production and study of the behavior of ceramic sintering SR2ALWO5,5 to application on the oil industry

    International Nuclear Information System (INIS)

    Lima, M.M.; Ferreira, R.A. Sanguinetti; Yadava, Y.P.

    2011-01-01

    The complex perovskita ceramics based on tungsten are highly inert corrosive environments. For this reason, this type of ceramic is used in the manufacture of parts and components for the oil industry where the hostile environment is constant problem. We are working in manufacturing temperature sensors encased in ceramic to petroleum industry. Produce ceramic Sr 2 AlWO 5,5 thermo-mechanical process using a ball mill and subsequently heat treatment temperature of 1200°C for 24 hours. Studied the sintering behavior in the temperature range from 1200 to 1350 °C. In this process, the ceramic powder had a high homogeneity in terms of size and distribution of particles, which facilitates sintering at low temperature and shorter time. Structure and microstructure of calcined ceramic was analyzed by X-ray diffraction and scanning electron microscopy and presented at the congress. (author)

  19. Chemical characterisation of zircon-cadmium sulfoselenide ceramic pigments

    International Nuclear Information System (INIS)

    Gazulla Barreda, M. F.; Rodrigo Edo, M.; Blasco Roca, E.; Orduna Cordero, M.

    2013-01-01

    The present paper addresses the development of a methodology that allows the complete chemical characterisation of zircon cadmium sulfoselenide ceramic pigments including minor and major elements. To develop the methodology, five zircon-cadmium sulfoselenide pigments with different hues were selected, studying the different measurement process steps, from sample preparation to the optimisation of the measurement of the different components of the pigments by spectroscopic techniques (WD-XRF and elemental analysis by combustion and IR detection). The chemical characterisation method developed was validated with synthetic standards prepared from the mixture of certified reference materials and pure oxides because no certified referenced materials of this type of pigments were commercially available. The developed method can be used for a complete chemical characterization of zircon-cadmium sulfoselenide ceramic pigments with a very low uncertainty for all the elements analysed. (Author)

  20. Development plan of Pu NDA system using ZnS ceramic scintillator

    International Nuclear Information System (INIS)

    Kureta, Masatoshi; Soyama, Kazuhiko; Seya, Michio; Ohzu, Akira; Haruyama, Mitsuo; Takase, Misao; Sakasai, Kaoru; Nakamura, Tatsuya; Toh, Kentaro

    2012-01-01

    Alternative techniques to neutron detection by He-3 for nuclear security and safeguards systems are necessary to be developed since He-3 shortage is serious. With support of Japanese government (the Ministry of Education, Culture, Sports, and Technology), we have started an R and D project of Pu NDA system using ZnS ceramic scintillator. Here we present development plan, production of a new type of ZnS ceramic scintillator experimentally and basic design of a PCAS alternative Pu NDA system. We are planning the demonstration tests using the alternative NDA system comparing with the current PCAS in which the He-3 counters are installed. (author)

  1. Field testing of a ceramic heat exchanger for heat recovery application

    Science.gov (United States)

    Sohal, M. S.

    1988-06-01

    AiResearch Company, Torrance, California, developed a 5 MMBtu/hr ceramic-metallic hybrid High Temperature Burner-Duct-Recuperator (HTBDR) system to recover energy from hot (up to 2500 F), dirty, and corrosive glue gas streams and preheat combustion air up to 2000 F. To reduce the cost and size of the ceramic recuperator, ceramic tubes with internal cruciform baffles were developed. The HTBDR system was tested on a 20 MMBtu/hr rotary forging furnace for about 2000 hours. To facilitate tube replacements, final design configuration uses horizontally mounted tubes. A maximum air preheat temperature of about 1916 F was achieved with a flue gas temperature of 2122 F. This represents fuel savings of about 30 to 50 percent (depending upon the amount of excess air) compared with an unrecuperated furnace. The overall design and operation of the recuperator proved to be successful up to the time of material failure. X ray diffraction of some failed components indicated that there was some residual Silicon in the interior regions and complete nitriding did not occur during the fabrication process. Degradation of failed components was probably caused by oxidation of residual silicon and by the stresses caused due to different coefficient of thermal expansion of various compounds during thermal cycling. A combination of severe and numerous thermal cycling coupled with incomplete nitriding was the most likely cause of material failure.

  2. The Influence of Tool Composite's Structure During Process of Diamond Grinding of Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Gawlik Józef

    2014-12-01

    Full Text Available This paper presents the results of the tests performed during the grinding process of the ceramic materials: – polycrystalline ceramics (Zirconium ZrO2 and mono-crystalline ceramics (sapphire α-Al2O3 by the diamond tools. Studies have shown that the concentration (thickening of the tool composite changes the tool's pore structure when using suitable wetted adamantine additives. Such modified composite has positive impact on tribological properties of the subsurface layer of the machined components. This is manifested by the reduction of the surface roughness and reduction of the vibration amplitude of the coefficient of friction. The possibilities of the positive effects when using wetted additives on the tool's composite during the pressing (briquetting stage confirm the study results.

  3. Application of ceramics to the sliding seat of valve bridge; Valve bridge yodobu eno ceramics tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Matsui, T; Ono, T [Mitsubishi Motors Corp., Tokyo (Japan)

    1997-10-01

    For use in the valve train, using an OHV (over head valve) configuration. of a 4 valve diesel engine for trucks and buses; we developed a valve bridge, a component of a valve train, with a ceramic head that is made of silicon nitride(Si3N4) in contact with a rocker arm in order to reduce cost and improve wear resistance for further diesel engine emissions regulations. In order to evaluate the effect of this valve bridge, RIG tests and durability tests on actual engines were carried out. 7 figs., 2 tabs.

  4. All-ceramic crowns: bonding or cementing?

    Science.gov (United States)

    Pospiech, Peter

    2002-12-01

    Despite the wide variety of all-ceramic systems available today, the majority of dental practitioners hesitate to recommend and insert all-ceramic crowns. This article regards the nature of the ceramic materials, the principles of bonding and adhesion, and the clinical problems of the acid-etch technique for crowns. Advantages and disadvantages are discussed, and the influences of different factors on the strength of all-ceramic crowns are presented. Finally, the conclusion is drawn that conventional cementing of all-ceramic crowns is possible when the specific properties of the ceramics are taken into consideration.

  5. Status of the R+D programme in the field of the heat carrying and heat transfer components of the PNP project

    International Nuclear Information System (INIS)

    Mausbeck, H.; Jansing, W.

    1984-01-01

    The PNP Project (Project Nuclear Process Heat) is described. It covers the status of research and development in the field of heat exchange and heat exchanger components; concept of plant for coal gasification; description of large scale test facilities and its components; and the time schedule for the project development

  6. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  7. Projects at the component development and integration facility. Quarterly technical progress report, April 1, 1994--June 30, 1994

    International Nuclear Information System (INIS)

    1994-01-01

    This quarterly technical progress report presents progress on the projects at the Component Development and Integration Facility (CDIF) during the third quarter of FY94. The CDIF is a major Department of Energy test facility in Butte, Montana, operated by MSE, Inc. Projects in progress include: Biomass Remediation Project; Heavy Metal-Contaminated Soil Project; MHD Shutdown; Mine Waste Technology Pilot Program; Plasma Projects; Resource Recovery Project; and Spray Casting Project

  8. Ultrasonic bandgaps in 3D-printed periodic ceramic microlattices

    Czech Academy of Sciences Publication Activity Database

    Kruisová, Alena; Ševčík, Martin; Seiner, Hanuš; Sedlák, Petr; Román-Manso, B.; Miranzo, P.; Belmonte, M.; Landa, Michal

    January (2018), s. 91-100 ISSN 0041-624X R&D Projects: GA ČR GA17-01618S Institutional support: RVO:61388998 Keywords : phononic crystals * ceramic s * additive manufacturing * bandgaps * wave propagation * finite elements method Subject RIV: BI - Acoustics OBOR OECD: Applied mechanics Impact factor: 2.327, year: 2016 http://dx.doi.org/10.1016/j.ultras.2017.07.017

  9. Nano-ceramics and its molding technologies

    International Nuclear Information System (INIS)

    Liu Jian; Xu Yunshu

    2007-01-01

    Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

  10. Ion conductivity of nasicon ceramics

    International Nuclear Information System (INIS)

    Hoj, J.W.; Engell, J.

    1989-01-01

    The Nasicon ss ,Na 1 + X Zr 2 Si X P 3 - X O 12 o , X , 3, includes some of the best solid state sodium conductors known today. Compositions in the interval 1.6 , X , 2.6 show conductivities comparable to the best β double-prime-alumina ceramics. It is well known that the ion conductivity of β-alumina is strongly dependent on the texture of the ceramic. Here a similar behavior is reported for Nasicon ceramics. Ceramics of the bulk composition Na 2.94 Zr 1.49 Si 2.20 P 0.80 O 10.85 were prepared by a gel method. The final ceramics consist of Nasicon crystals with x = 2.14 and a glass phase. The grain size and texture of the ceramics were controlled by varying the thermal history of the gel based raw materials and the sintering conditions. The room temperature resistivity of the resulting ceramics varies from 3.65*10 3 ohm cm to 1.23*10 3 ohm cm. Using the temperature comparison method and estimates of the area of grain boundaries in the ceramics, the resistivity of the Nasicon phase is estimated to be 225 ohm cm at 25 degrees C. B 2 O 3 - or Al 2 O 3 -doping of the glass bearing Nasicon ceramic lower the room temperature resistivity by a factor 2 to 5. The dopants do not substitute into the Nasicon phase in substantial amounts

  11. Repair process and a repaired component

    Energy Technology Data Exchange (ETDEWEB)

    Roberts, III, Herbert Chidsey; Simpson, Stanley F.

    2018-02-20

    Matrix composite component repair processes are disclosed. The matrix composite repair process includes applying a repair material to a matrix composite component, securing the repair material to the matrix composite component with an external securing mechanism and curing the repair material to bond the repair material to the matrix composite component during the securing by the external securing mechanism. The matrix composite component is selected from the group consisting of a ceramic matrix composite, a polymer matrix composite, and a metal matrix composite. In another embodiment, the repair process includes applying a partially-cured repair material to a matrix composite component, and curing the repair material to bond the repair material to the matrix composite component, an external securing mechanism securing the repair material throughout a curing period, In another embodiment, the external securing mechanism is consumed or decomposed during the repair process.

  12. Science and Technology of Ceramics

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 5; Issue 2. Science and Technology of Ceramics - Advanced Ceramics: Structural Ceramics and Glasses. Sheela K Ramasesha. Series Article Volume 5 Issue 2 February 2000 pp 4-11 ...

  13. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  14. Positron annihilation in transparent ceramics

    Science.gov (United States)

    Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

  15. Positron annihilation in transparent ceramics

    International Nuclear Information System (INIS)

    Husband, P; Selim, F A; Bartošová, I; Slugeň, V

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

  16. Synthesis, magnetic and transport properties of oxygen-free CrN ceramics

    Czech Academy of Sciences Publication Activity Database

    Jankovský, O.; Sedmidubský, D.; Huber, Štěpán; Šimek, P.; Šofer, Z.

    2014-01-01

    Roč. 34, č. 16 (2014), s. 4131-4136 ISSN 0955-2219 R&D Projects: GA ČR GA13-20507S Institutional support: RVO:68378271 Keywords : chromium nitride * nitride ceramics * magnetotransport properties * thermoelectric properties Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.947, year: 2014

  17. Life Prediction/Reliability Data of Glass-Ceramic Material Determined for Radome Applications

    Science.gov (United States)

    Choi, Sung R.; Gyekenyesi, John P.

    2002-01-01

    Brittle materials, ceramics, are candidate materials for a variety of structural applications for a wide range of temperatures. However, the process of slow crack growth, occurring in any loading configuration, limits the service life of structural components. Therefore, it is important to accurately determine the slow crack growth parameters required for component life prediction using an appropriate test methodology. This test methodology also should be useful in determining the influence of component processing and composition variables on the slow crack growth behavior of newly developed or existing materials, thereby allowing the component processing and composition to be tailored and optimized to specific needs. Through the American Society for Testing and Materials (ASTM), the authors recently developed two test methods to determine the life prediction parameters of ceramics. The two test standards, ASTM 1368 for room temperature and ASTM C 1465 for elevated temperatures, were published in the 2001 Annual Book of ASTM Standards, Vol. 15.01. Briefly, the test method employs constant stress-rate (or dynamic fatigue) testing to determine flexural strengths as a function of the applied stress rate. The merit of this test method lies in its simplicity: strengths are measured in a routine manner in flexure at four or more applied stress rates with an appropriate number of test specimens at each applied stress rate. The slow crack growth parameters necessary for life prediction are then determined from a simple relationship between the strength and the applied stress rate. Extensive life prediction testing was conducted at the NASA Glenn Research Center using the developed ASTM C 1368 test method to determine the life prediction parameters of a glass-ceramic material that the Navy will use for radome applications.

  18. ARCHER Project: Progress on Material and component activities for the Advanced High Temperature Reactor

    International Nuclear Information System (INIS)

    Buckthorpe, D.E.

    2014-01-01

    The ARCHER (Advanced High-Temperature Reactors for Cogeneration of Heat and Electricity R&D) integrated project is a four year project which was started in 2011 as part of the European Commission 7th Framework Programme (FP7) to perform High Temperature Reactor technology R&D in support of reactor demonstration. The project consortium encompasses conventional and Nuclear Industry, Utilities, Technical Support Organizations, Research & Development Organizations and Academia. The activities involved contribute to the Generation IV (GIF) International Forum and collaborate with related projects in the US, China, Japan, and the Republic of Korea in cooperation with IAEA and ISTC. This paper addresses the progress of the work on ARCHER materials and component activities since the start of the project and underlines some of the main conclusions reached. (author)

  19. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  20. Continuous flow synthesis of nanoparticles using ceramic microfluidic devices

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-de Pedro, S; Puyol, M; Alonso-Chamarro, J, E-mail: julian.alonso@uab.es [Grup de Sensors i Biosensors, Departament de Quimica, Facultat de Ciencies, Edifici Cn, Universitat Autonoma de Barcelona, Bellaterra 08193 (Spain)

    2010-10-15

    A microfluidic system based on the low-temperature co-fired ceramics technology (LTCC) is proposed to reproducibly carry out a simple one-phase synthesis and functionalization of monodispersed gold nanoparticles. It takes advantage of the LTCC technology, offering a fast prototyping without the need to use sophisticated facilities, reducing significantly the cost and production time of microfluidic systems. Some other interesting advantages of the ceramic materials compared to glass, silicon or polymers are their versatility and chemical resistivity. The technology enables the construction of multilayered systems, which can integrate other mechanical, electronic and fluidic components in a single substrate. This approach allows rapid, easy, low cost and automated synthesis of the gold colloidal, thus it becomes a useful approach in the progression from laboratory scale to pilot-line scale processes, which is currently demanded.

  1. Barium boron silicate glass-ceramic for use as sealant in planar SOFC

    International Nuclear Information System (INIS)

    Silva, M.J.; Castanho, S.R.H. Mello; Reis, S.T.

    2012-01-01

    Glass-ceramic seals play an important role in the performance of the solid oxide fuel cell (SOFC). In this work glass-ceramic seals are discussed from the point of view of the thermal behavior of the glass and the electrochemical parameters obtained from polarization curves such as corrosion current densities (i corr ), and corrosion potential (E corr ). A seal material must have a combination of thermal-mechanical and electrochemical properties in order to seal cell components and stacks and prevent side reactions. It must be stable in oxidizing and reducing atmospheres and withstand thermal cycles between room temperature and the cell operating temperature (800 to 900°C). Glass-ceramics in the system BaO- B 2 O 3 -Al 2 O 3 -SiO 2 were investigated and compared from the point of view of sealing ability. Dilatometric analysis, thermal stability against crystallization, microstructure and electrochemical durability are discussed. (author)

  2. Structural characterization of clays commercially used in red ceramics

    International Nuclear Information System (INIS)

    Brito, E.M.; Moura, J.K.L.; Souza, R.B.; Brandim, A.S.

    2014-01-01

    The use of clays hills being an alternative to clay floodplain, due to environmental protection laws. The research project aims at the morphological and chemical characterization of hills clays used industrially for the production of ceramic tiles and blocks. Therefore, two types of methods were known commercially in the region of Teresina-PI through diffraction of X-rays (X-DR), scanning electron microscopy (SEM) and energy dispersive spectrometry X-ray (EDS). It can be observed that the samples have a high percentage of quartz, hematite still having in its constitution aluminum oxide, zirconium oxide and titanium oxide. The results show that the clays are clays and montmorillonites may be used for the production of ceramic tiles and blocks, but as the proportion of using the same will be focusing the next job. (author)

  3. Review. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

    Energy Technology Data Exchange (ETDEWEB)

    Gaudillere, C.; Serra, J. M.

    2016-05-01

    The manufacture of structured ceramic porous support knows an important boom since more than a decade with the development of new shaping techniques. Among the most promising ones, the freeze-casting also called Ice-Tem plating allows the fabrication of ceramic parts exhibiting high porosity (>50%) and vertically aligned and hierarchically organized pores. Such structures were firstly conceived for biomedical applications like bone substitute and tissue engineering, but the distinctive features of freeze-cast structures have attracted the attention of diverse scientific fields, especially in high temperature ceramic-based energy production systems. Indeed, technologies like (a) Solid Oxide Fuel Cell (SOFC) and Electrolyser Cell (SOEC), (b) gas separation (O{sub 2}, H{sub 2}) by asymmetric supported membranes based on mixed ionic and electronic conductors (MIEC) or hydrogen-permeable metals, and (c) Catalytic Membrane Reactor (CMR) systems present a porous component in their physical structure. This latest, presenting a tortuous pathway for gas access and as a consequence, a high transport limitation, is known to be a limiting component for the operation at high flow streams that would enable to reach industrial target. (Author)

  4. Influence of ceramic surface texture on the wear of gold alloy and heat-pressed ceramics.

    Science.gov (United States)

    Saiki, Osamu; Koizumi, Hiroyasu; Nogawa, Hiroshi; Hiraba, Haruto; Akazawa, Nobutaka; Matsumura, Hideo

    2014-01-01

    The purpose of this study was to evaluate the influence of ceramic surface texture on the wear of rounded rod specimens. Plate specimens were fabricated from zirconia (ZrO2), feldspathic porcelain, and lithium disilicate glass ceramics (LDG ceramics). Plate surfaces were either ground or polished. Rounded rod specimens with a 2.0-mm-diameter were fabricated from type 4 gold alloy and heat-pressed ceramics (HP ceramics). Wear testing was performed by means of a wear testing apparatus under 5,000 reciprocal strokes of the rod specimen with 5.9 N vertical loading. The results were statistically analyzed with a non-parametric procedure. The gold alloy showed the maximal height loss (90.0 µm) when the rod specimen was abraded with ground porcelain, whereas the HP ceramics exhibited maximal height loss (49.8 µm) when the rod specimen was abraded with ground zirconia. There was a strong correlation between height loss of the rod and surface roughness of the underlying plates, for both the gold alloy and HP ceramics.

  5. Characterization of ceramics from the archaeological site of San Miguel Ixtapan, Mexico State, Mexico, using NAA, SEM, XRD and PIXE techniques

    International Nuclear Information System (INIS)

    Tenorio, D.; Monroy-Guzman, F.; Longoria, L.C.; Almazan-Torres, M.G.; Universidad Autonoma del Estado de Mexico, Toluca; Rodriguez-Garcia, N.L.

    2005-01-01

    Ceramic samples found in San Miguel Ixtapan, Mexico State, Mexico, were analyzed by means of NAA, PIXE, SEM and XRD. Statistical treatments such as bivariate cluster and principal-components analysis were applied to the data set. The origins of these ceramic samples were classified as local, regional and foreign. (author)

  6. Interfacial characterization of ceramic core materials with veneering porcelain for all-ceramic bi-layered restorative systems.

    Science.gov (United States)

    Tagmatarchis, Alexander; Tripodakis, Aris-Petros; Filippatos, Gerasimos; Zinelis, Spiros; Eliades, George

    2014-01-01

    The aim of the study was to characterize the elemental distribution at the interface between all-ceramic core and veneering porcelain materials. Three groups of all-ceramic cores were selected: A) Glass-ceramics (Cergo, IPS Empress, IPS Empress 2, e-max Press, Finesse); B) Glass-infiltrated ceramics (Celay Alumina, Celay Zirconia) and C) Densely sintered ceramics (Cercon, Procera Alumina, ZirCAD, Noritake Zirconia). The cores were combined with compatible veneering porcelains and three flat square test specimens were produced for each system. The core-veneer interfaces were examined by scanning electron microscopy and energy dispersive x-ray microanalysis. The glass-ceramic systems showed interfacial zones reach in Si and O, with the presence of K, Ca, Al in core and Ca, Ce, Na, Mg or Al in veneer material, depending on the system tested. IPS Empress and IPS Empress 2 demonstrated distinct transitional phases at the core-veneer interface. In the glassinfiltrated systems, intermixing of core (Ce, La) with veneer (Na, Si) elements occurred, whereas an abrupt drop of the core-veneer elemental concentration was documented at the interfaces of all densely sintered ceramics. The results of the study provided no evidence of elemental interdiffusion at the core-veneer interfaces in densely sintered ceramics, which implies lack of primary chemical bonding. For the glass-containing systems (glassceramics and glass-infiltrated ceramics) interdiffusion of the glass-phase seems to play a critical role in establishing a primary bonding condition between ceramic core and veneering porcelain.

  7. Study of pore closure during pressure-less sintering of advanced oxide ceramics

    Czech Academy of Sciences Publication Activity Database

    Spusta, T.; Svoboda, Jiří; Maca, K.

    2016-01-01

    Roč. 115, AUG (2016), s. 347-353 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Ceramic material * Sintering * Porosity * Modelling * Hot isostatic pressing Subject RIV: BJ - Thermodynamics Impact factor: 5.301, year: 2016

  8. Analysis of Chinese porcelains and ceramics

    International Nuclear Information System (INIS)

    Gihwala, D.; Vos, H.N.

    1985-01-01

    Trace and minor components in fragments of northern Chinese porselains and the poorly-known southern Chinese porcellaneous ware from excavations in the south-western Cape were determined non-destructively by PIXE in the glazes and in the body material. Correspondence analysis of the analytical data showed that the Chinese glazes, though different from that of English specimens, could not be differentiated. The analysis of the body material enabled the northern porcelains and some of the southern ceramics to be distinguished, but some southern porcellaneous ware could not be grouped separately

  9. FIVE YEAR OUTCOMES OF CERAMIC-ОN-CERAMIC AND CERAMIC-ОN-POLYETHYLENE BEARINGS IN HIP JOINT REPLACEMENT

    Directory of Open Access Journals (Sweden)

    V. Yu. Murylev

    2017-01-01

    Full Text Available In view of the increasing number of hip joint replacement volume there remains the key issue of improving prosthesis survivorship which directly depends on the friction couple. Material and methods. The authors have analyzed five year outcomes of two bearing types (head and insert used in hip replacement: ceramic-on-ceramic (CoC in 324 patients and ceramic-on-polyethylene (CoP in 300 patients. Totally 550 patients were operated in the period starting 2010 till 2014, including 74 patients underwent bilateral hip replacement. The authors divided patients based on gender and also into three age groups: 20-40, 41-60 and 61-80 years old. The largest group comprised 156 women aged 41-60 years (28.4%. Additional grouping of patients was made based on gender, age and bearing diameter.36 mm diameter bearing was characterized of the most frequent use. Functional outcomes were assessed by Harris Hip Score. Statistical analysis was made with Statistica 10 software. Statistical significant was observed at p<0.05.Results.28 mm diameter bearing were rarely (19.5% applied and mainly in women which is related to need for use of smaller acetabulum components and inability to implant a larger insert.36 mm diameter bearing were used most frequently, CoC articulation of36 mm was used in men in 34% of cases and in women – in 18.12% of cases.40 mm articulations were implanted in women two times less than in men which is related to a smaller diameter of acetabulum in women. Generally, CoC bearings were implanted more often in men which can be explained by a bigger social demand as well as a higher anti-luxation stability of large diameter bearings. Dislocations of implants occurred in 5 (0.91% patients: in 4 patients with CoP bearingand in one patient with CoC articulation. Four revision procedures (0.64% were made due to deep periprosthetic infection: two surgeries in each group. Harris Hip Score evaluation in CoC group demonstrated excellent and good outcomes in

  10. Characterization and evaluation of ceramic properties of clay used in structural ceramics

    International Nuclear Information System (INIS)

    Savazzini-Reis, A.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

    2016-01-01

    The Brazilian red ceramic industry monthly consumes about 10.3 million tons of clay, its main raw material. In most potteries, characterization of the clay is made empirically, which can result in tiles and blocks not according to standards. This sense, this paper aims to characterize clays used in the manufacturing of red ceramic products in factory located in Colatina-ES, which appears as a ceramic pole with about twenty small and midsize industries. The clays were characterized by: Xray fluorescence, X-ray diffraction, thermal analysis (TG/DSC), granulometry and Atterberg limits. Specimens of clay and mixture containing four clays were shaped. Specimens were shaped, dried at 110°C, and burned in a kiln for 24 h. The ceramics and mechanical characteristics were evaluated: flexural strength, water absorption, apparent porosity, apparent specific mass and shrinkage by drying and firing. The characterization showed that kaolinitic clay presents high plasticity, but high porosity. The mixture formed by the four clays does not meet the requirements of the Brazilian standard clays for red ceramic. (author)

  11. Interpenetrating network ceramic-resin composite dental restorative materials.

    Science.gov (United States)

    Swain, M V; Coldea, A; Bilkhair, A; Guess, P C

    2016-01-01

    This paper investigates the structure and some properties of resin infiltrated ceramic network structure materials suitable for CAD/CAM dental restorative applications. Initially the basis of interpenetrating network materials is defined along with placing them into a materials science perspective. This involves identifying potential advantages of such structures beyond that of the individual materials or simple mixing of the components. Observations from a number of recently published papers on this class of materials are summarized. These include the strength, fracture toughness, hardness and damage tolerance, namely to pointed and blunt (spherical) indentation as well as to burr adjustment. In addition a summary of recent results of crowns subjected to simulated clinical conditions using a chewing simulator are presented. These results are rationalized on the basis of existing theoretical considerations. The currently available ceramic-resin IPN material for clinical application is softer, exhibits comparable strength and fracture toughness but with substantial R-curve behavior, has lower E modulus and is more damage tolerant than existing glass-ceramic materials. Chewing simulation observations with crowns of this material indicate that it appears to be more resistant to sliding/impact induced cracking although its overall contact induced breakage load is modest. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  12. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  13. Environmental Effects on Non-oxide Ceramics

    Science.gov (United States)

    Jacobson, Nathan S.; Opila, Elizabeth J.

    1997-01-01

    Non-oxide ceramics such as silicon carbide (SiC) and silicon nitride (Si3N4) are promising materials for a wide range of high temperature applications. These include such diverse applications as components for heat engines, high temperature electronics, and re-entry shields for space vehicles. Table I lists a number of selected applications. Most of the emphasis here will be on SiC and Si3N4. Where appropriate, other non-oxide materials such as aluminum nitride (AlN) and boron nitride (BN) will be discussed. Proposed materials include both monolithic ceramics and composites. Composites are treated in more detail elsewhere in this volume, however, many of the oxidation/corrosion reactions discussed here can be extended to composites. In application these materials will be exposed to a wide variety of environments. Table I also lists reactive components of these environments.It is well-known that SiC and Si3N4 retain their strength to high temperatures. Thus these materials have been proposed for a variety of hot-gas-path components in combustion applications. These include heat exchanger tubes, combustor liners, and porous filters for coal combustion products. All combustion gases contain CO2, CO, H2, H2O, O2, and N2. The exact gas composition is dependent on the fuel to air ratio or equivalence ratio. (Equivalence ratio (EQ) is a fuel-to-air ratio, with total hydrocarbon content normalized to the amount of O2 and defined by EQ=1 for complete combustion to CO2 and H2O). Figure 1 is a plot of equilibrium gas composition vs. equivalence ratio. Note that as a general rule, all combustion atmospheres are about 10% water vapor and 10% CO2. The amounts of CO, H2, and O2 are highly dependent on equivalence ratio.

  14. Displacive Transformation in Ceramics

    Science.gov (United States)

    1994-02-28

    PZT ), ceramics have attracted natural abundance. much attention for use in nonvolatile semiconductor mem- We attribute the observed spectra in Fig. I to...near a crack tip in piezoelectric ceramics of lead zirconate titanate ( PZT ) and barium titanate. They reasoned that the poling of ferroelectric... Texture in Ferroelastic Tetragonal Zirconia," J. Am. Ceram . Soc., 73 (1990) no. 6: 1777-1779. 27. J. F. Jue and A. Virkar, "Fabrication, Microstructural

  15. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  16. Ceramics for fusion devices

    International Nuclear Information System (INIS)

    Clinard, F.W. Jr.

    1984-01-01

    Ceramics are required for a number of applications in fusion devices, among the most critical of which are magnetic coil insulators, windows for RF heating systems, and structural uses. Radiation effects dominate consideration of candidate materials, although good pre-irradiation properties are a requisite. Materials and components can be optimized by careful control of chemical and microstructural content, and application of brittle material design and testing techniques. Future directions for research and development should include further extension of the data base in the areas of electrical, structural, and thermal properties; establishment of a fission neutron/fusion neutron correlation including transmutation gas effects; and development of new materials tailored to meet the specific needs of fusion reactors

  17. Producing ceramic laminate composites by EPD

    International Nuclear Information System (INIS)

    Nicholson, P.S.; Sarkar, P.; Datta, S.

    1996-01-01

    The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

  18. Thermodynamics of non-bridging oxigen in silica bio-compatible glass-ceramics

    Czech Academy of Sciences Publication Activity Database

    Koga, N.; Strnad, Z.; Šesták, Jaroslav; Strnad, J.

    2003-01-01

    Roč. 71, - (2003), s. 927-937 ISSN 1418-2874 R&D Projects: GA AV ČR IAA4010101 Institutional research plan: CEZ:AV0Z1010914 Keywords : bio-compatible * bone-like apatite * glass-ceramics * mimetic material * thermodynamics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.598, year: 2002

  19. More on the TR-OSL signal from BeO ceramics

    International Nuclear Information System (INIS)

    Bulur, Enver

    2014-01-01

    Time Resolved Optically Stimulated Luminescence (TR-OSL) from BeO ceramics was investigated using blue (445 nm) and near-IR light (852 nm) for stimulation. Stimulation spectrum of the TR-OSL signal – as measured in the interval 700 to 420 nm- was observed to increase monotonically with the decreasing stimulation wavelength. In addition to the “fast” and “slow” components observed with blue light stimulation, IR stimulated TR-OSL spectra of irradiated BeO ceramics were observed to have two components with average lifetimes around ∼2.5 μs and ∼17 μs. Emission spectra of the both IR stimulated TR-OSL components were observed to have a broad emission band peaking around 330 nm. Thermal stability of the IR stimulated TR-OSL signal was studied by making preheating experiments in the range from 100 °C to 190 °C. It was observed that the IR stimulated OSL signal is stable up to ∼150 °C and decay afterwards. Radiation dose response of the IR stimulated luminescence signal was obtained in the range from 5 to 500 Gy. Both blue and IR stimulated TR-OSL signals grew up to 100 Gy and exhibited saturation for higher doses. Additionally, measurement temperature dependence of the components was also investigated and for the ∼2 μs component thermal assistance with activation energy around 0.16 eV was observed. It seems that the fast component of the blue stimulated TR-OSL component can be correlated to the ∼2 μs IR stimulated TR-OSL component. - Highlights: • IR Stimulated Time-Resolved OSL from BeO was studied. • Two components with lifetimes ∼2 and ∼17us were observed. • IR stimulated TR-OSL signal is found to be stable up to 150 °C. • Thermal quenching energy of the 2us component was found as 0.16 eV

  20. GOATS Image Projection Component

    Science.gov (United States)

    Haber, Benjamin M.; Green, Joseph J.

    2011-01-01

    When doing mission analysis and design of an imaging system in orbit around the Earth, answering the fundamental question of imaging performance requires an understanding of the image products that will be produced by the imaging system. GOATS software represents a series of MATLAB functions to provide for geometric image projections. Unique features of the software include function modularity, a standard MATLAB interface, easy-to-understand first-principles-based analysis, and the ability to perform geometric image projections of framing type imaging systems. The software modules are created for maximum analysis utility, and can all be used independently for many varied analysis tasks, or used in conjunction with other orbit analysis tools.