WorldWideScience

Sample records for production industrial processing

  1. Operational impact of product variety in the process industry

    DEFF Research Database (Denmark)

    Moseley, Alexandria Lee; Hvam, Lars; Herbert-Hansen, Zaza Nadja Lee

    2016-01-01

    The purpose of this research article is to examine the impact of product variety on production performance in the process industry. As the number of product variants sold by a process company typically impacts the run length, production data from a mineral wool insulation manufacturer is analyzed...

  2. Process Integration Analysis of an Industrial Hydrogen Production Process

    OpenAIRE

    Stolten, Detlef; Grube, Thomas; Tock, Laurence; Maréchal, François; Metzger, Christian; Arpentinier, Philippe

    2010-01-01

    The energy efficiency of an industrial hydrogen production process using steam methane reforming (SMR) combined with the water gas shift reaction (WGS) is analyzed using process integration techniques based on heat cascade calculation and pinch analysis with the aim of identifying potential measures to enhance the process performance. The challenge is to satisfy the high temperature heat demand of the SMR reaction by minimizing the consumption of natural gas to feed the combustion and to expl...

  3. Monitoring and evaluation of production processes an analysis of the automotive industry

    CERN Document Server

    Panda, Anton; Pandová, Iveta

    2016-01-01

    This book presents topics on monitoring and evaluation of production processes in the automotive industry. Regulation of production processes is also described in details. The text deals with the implementation and evaluation of these processes during the mass production of components useful in the automotive industry. It evaluates the effects and results achieved after implementation in practice. The book takes into account the different methodologies of the world's automakers and applicable standards, such as standard EN ISO 9001 and the requirements of VDA and ISO/TS 16949. The content is used to those working with the development, production and quality control of new products in the demanding automotive industry. The information provided may also be useful to engineers and technical staff in organizations working with series production and production of spare parts for the automotive and other demanding industries. The content presented was written based on discussions with various companies and organiza...

  4. Radioactive sealed sources production process for industrial radiography

    International Nuclear Information System (INIS)

    Santos, Paulo de S.; Ngunga, Daniel M.G.; Camara, Julio R.; Vasquez, Pablo A.S.

    2017-01-01

    providing products and services to the private and governmental Brazilian users of industrial radiography and nucleonic control systems. Radioactive sealed sources are commonly used in nondestructive tests as radiography to make inspections and verify the internal structure and integrity of materials and in nucleonic gauges to control level, density, viscosity, etc. in on-line industrial processes. One of the most important activities carried out by this laboratory is related to the inspection of source projectors devices used in industrial radiography and its constituent parts as well as remote handle control assembly drive cable and guide tube systems. The laboratory also provide for the users iridium-192, cobalt-60 and selenium-75 sealed sources and performs quality control tests replacing spent or contaminated radiative sources. All discard of radioactive source is treated as radioactive waste. Additionally, administrative and commercial processes and protocols for exportation and transport of radioactive material are developed by specialized departments. In this work are presented the mean processes and procedures used by the Sealed Source Production Laboratory such as the arrival of the radioactive material to the laboratory and the source projectors, mechanical inspections, source loading, source leaking tests, etc. (author)

  5. Radioactive sealed sources production process for industrial radiography

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Paulo de S.; Ngunga, Daniel M.G.; Camara, Julio R.; Vasquez, Pablo A.S., E-mail: psantos@ipen.br, E-mail: hobeddaniel@gmail.com, E-mail: jrcamara@ipen.br, E-mail: pavsalva@ipen.br [Instituto de Pesquisas Energética s e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

    2017-07-01

    providing products and services to the private and governmental Brazilian users of industrial radiography and nucleonic control systems. Radioactive sealed sources are commonly used in nondestructive tests as radiography to make inspections and verify the internal structure and integrity of materials and in nucleonic gauges to control level, density, viscosity, etc. in on-line industrial processes. One of the most important activities carried out by this laboratory is related to the inspection of source projectors devices used in industrial radiography and its constituent parts as well as remote handle control assembly drive cable and guide tube systems. The laboratory also provide for the users iridium-192, cobalt-60 and selenium-75 sealed sources and performs quality control tests replacing spent or contaminated radiative sources. All discard of radioactive source is treated as radioactive waste. Additionally, administrative and commercial processes and protocols for exportation and transport of radioactive material are developed by specialized departments. In this work are presented the mean processes and procedures used by the Sealed Source Production Laboratory such as the arrival of the radioactive material to the laboratory and the source projectors, mechanical inspections, source loading, source leaking tests, etc. (author)

  6. Industrial powder metallurgy processing for production of high field Nb3Sn

    International Nuclear Information System (INIS)

    Hecker, A.; Gregory, E.; Wong, J.; Thieme, C.L.H.; Foner, S.

    1988-01-01

    Technology transfer is discussed for fabricating Nb 3 Sn(Ti) via powder metallurgy methods from laboratory scale production at MIT to industrial production at Supercon Inc. Industrial production techniques such as hydrostatic extrusion and drawing have produced superconducting wires with promising critical current densities in preliminary field measurements. Initial steps toward process modification and optimization to improve the commercial feasibility of the powder metallurgy process are evaluated. These modifications are aimed at reducing production time and increasing process flexibility

  7. Intermediate product selection and blending in the food processing industry

    DEFF Research Database (Denmark)

    Kilic, Onur A.; Akkerman, Renzo; van Donk, Dirk Pieter

    2013-01-01

    This study addresses a capacitated intermediate product selection and blending problem typical for two-stage production systems in the food processing industry. The problem involves the selection of a set of intermediates and end-product recipes characterising how those selected intermediates...

  8. Intermediate product selection and blending in the food processing industry

    NARCIS (Netherlands)

    Kilic, Onur A.; Akkerman, Renzo; van Donk, Dirk Pieter; Grunow, Martin

    2013-01-01

    This study addresses a capacitated intermediate product selection and blending problem typical for two-stage production systems in the food processing industry. The problem involves the selection of a set of intermediates and end-product recipes characterising how those selected intermediates are

  9. USING OF SECONDARY PRODUCTS OF RAPESEED PROCESSING IN THE FOOD INDUSTRY

    Directory of Open Access Journals (Sweden)

    E. A. Raksha-Slusareva

    2014-04-01

    Full Text Available When oil and biodiesel are extracted from rapeseed, secondary derived products are formed, which are not used effectively at the moment. The article deals with the problems of possible their use in food industry. During food product preparation for special dietary consumption we used electrophysical (processing by hydroelectropulse and physical (drying, grinding, steam treatment processing of raw materials. Through the developed technology for rapeseed cake processing, we received raw materials suitable for use in food industry. On the basis of these raw materials, the «Nutrition product for special dietary consumption “Ripakovyi”» was developed. It is a part of rape seed meal obtained from the seeds with low content of glucosinolates and erucic acid processed by hydroelectropulse dried in the cabinet oven or in the convective dryer, crushed and disinfected based on a developed soft technology for biologically active substances conservation. The production of this product solves the problem of rational utilization of rapeseed meal and diversification of foods for special dietary consumption.

  10. Manufacturing processes in the textile industry. Expert Systems for fabrics production

    Directory of Open Access Journals (Sweden)

    Juan BULLON

    2017-03-01

    Full Text Available The textile industry is characterized by the economic activity whose objective is the production of fibres, yarns, fabrics, clothing and textile goods for home and decoration,as well as technical and industrial purposes. Within manufacturing, the Textile is one of the oldest and most complex sectors which includes a large number of sub-sectors covering the entire production cycle, from raw materials and intermediate products, to the production of final products. Textile industry activities present different subdivisions, each with its own traits. The length of the textile process and the variety of its technical processes lead to the coexistence of different sub-sectors in regards to their business structure and integration. The textile industry is developing expert systems applications to increase production, improve quality and reduce costs. The analysis of textile designs or structures includes the use of mathematical models to simulate the behavior of the textile structures (yarns, fabrics and knitting. The Finite Element Method (FEM has largely facilitated the prediction of the behavior of that textile structure under mechanical loads. For classification problems Artificial Neural Networks (ANNs haveproved to be a very effective tool as a quick and accurate solution. The Case-Based Reasoning (CBR method proposed in this study complements the results of the finite element simulation, mathematical modeling and neural networks methods.

  11. New Product Development (NPD) Process - An Example of Industrial Sector

    Science.gov (United States)

    Kazimierska, Marianna; Grębosz-Krawczyk, Magdalena

    2017-12-01

    This aim of this article is to present the process of new product introduction on example of industrial sector in context of new product development (NPD) concept. In the article, the concept of new product development is discussed and the different stages of the process of new electric motor development are analysed taking into account its objectives, implemented procedures, functions and responsibilities division. In the article, information from secondary sources and the results of empirical research - conducted in an international manufacturing company - are used. The research results show the significance of project leader and regular cooperation with final client in the NPD process.

  12. A production model and maintenance planning model for the process industry

    NARCIS (Netherlands)

    Ashayeri, J.; Teelen, A.; Selen, W.J.

    1995-01-01

    In this paper a model is developed to simultaneously plan preventive maintenance and production in a process industry environment, where maintenance planning is extremely important. The model schedules production jobs and preventive maintenance jobs, while minimizing costs associated with

  13. Optimizing the product-based availability of a buffered industrial process

    International Nuclear Information System (INIS)

    Hamada, Michael; Martz, Harry F.; Berg, Eric C.; Koehler, Arthur J.

    2006-01-01

    Many industrial processes for discrete consumable products consist of a series (or set) of sequential process operations (or subsystems) which are de-coupled by means of in-process storage buffers. Each subsystem of such a process contains one or more parallel coupled or uncoupled operating lanes. We describe the use of a discrete-event simulation model for determining the availability of such a process. We likewise define and use a genetic algorithm to determine process designs and operating rules that have high availability. A 65-variable example, consisting of four operating subsystems with at most four lanes per subsystem, is used to illustrate the method. The results for this and similar real-world applications indicate that, by applying this methodology, it is possible to design buffered industrial processes having high availability

  14. Production and processing of fuel by the forest industry - opportunities and conditions

    International Nuclear Information System (INIS)

    Magnusson, L.

    1991-01-01

    The purpose of this study was to illustrate the opportunities for the forest industry to establish a system of handling and processing biofuels in conjunction with their existing activities, and which would supply a future market for biofuels in, for example, electricity generation. The sawmills report that it is difficult today to find a market for fuel products, especially for sawmills at greater distances from larger biofuel-consuming plants. The sawmills show great interest in cogeneration in their own plants, but report difficulties in achieving profitability. The main problem is reported to be that the price of the surplus electricity delivered to the grid is too low, but also that the electricity prices today are so low that it is difficult to justify even generating electricity for the mill's own use. There is an interest in the paper and pulp industry for integrated methods and production of biofuels since the part-tree methods used, at least in some parts of Sweden, are considered to contribute also to an increase in the availability of pulp wood to the industry. A fundamental viewpoint is, however, that the plants are built for the primary purpose of producing pulp or paper. It is unlikely that the industry would give priority to investments for production of a new secondary product in the form of fuel products, particularly when the conditions today imply that there are few possibilities to achieve any particular profitability. The most probable solution is that the fuel is processed outside the industry by other parties, e.g., the forest divisions. In the long term, increased efficiency in the processes may lead to a primary heat surplus which could be used to produce processed fuels

  15. Which variety is free? Discerning the impact of product variety in the process industry

    DEFF Research Database (Denmark)

    Trattner, Alexandria Lee; Hvam, Lars; Herbert-Hansen, Zaza Nadja Lee

    In the pursuit of mass customization, it is a great challenge for companies to maintain mass production efficiencies while producing a wide range of prod-ucts. This poses an even a greater challenge to process industry manufactur-ing systems which are built for high volume, low variety operations...... and which are sensitive to changes in process parameters. Many studies have been performed to quantify the impact of product variety on the efficiency of automotive assembly processes, but little work has been done to address pro-cess manufacturing systems. This study aims to determine the effects of in......-dividual product features on machine productivity at a process industry manufacturer. A lasso regression model is developed and tested using actual product and process level data from a stone wool manufacturer in central Eu-rope. Results show that product features are less correlated to machine effi-ciency than...

  16. Ergonomic evaluation of cheese production process in dairy industries

    Directory of Open Access Journals (Sweden)

    Luciano Brito Rodrigues

    2008-07-01

    Full Text Available The present work consisted of an analysis of work conditions aspects in small dairy industries from southwest region of Bahia state. The study considered the analysis of environmental variables and the organization of the work in the production process of cheeses. The analysis was performed by means of observations in loco and measurement of the environmental variables related to noise, illumination and temperature. The main problems are related to posture and inadequate illumination. The parameters were evaluated according to the norms and legislation available in order to propose suggestions for the identified problems, objectifying the comfort and safety of workers and the consequent improvement of activities developed in these industries. Keywords: Ergonomics, Dairy industries, Environmental comfort.

  17. Description of the production process - industrial phase; Descricao do processo produtivo - fase industrial

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-10-15

    This chapter presents the description of the present state-of-art, in this paper called first generation of the productive process of sugar-cane bio ethanol in Brazil, related to the industrial phase involving their improvements and also the aspects related to the second generation technologies, particularly the hydrolysis and gasification of the biomass technologies. The chapter also approaches the aspects referred to the use of sugar cane bagasse and the straw cape, and also the production of electric power surplus.

  18. Recombinant organisms for production of industrial products

    Science.gov (United States)

    Adrio, Jose-Luis

    2010-01-01

    A revolution in industrial microbiology was sparked by the discoveries of ther double-stranded structure of DNA and the development of recombinant DNA technology. Traditional industrial microbiology was merged with molecular biology to yield improved recombinant processes for the industrial production of primary and secondary metabolites, protein biopharmaceuticals and industrial enzymes. Novel genetic techniques such as metabolic engineering, combinatorial biosynthesis and molecular breeding techniques and their modifications are contributing greatly to the development of improved industrial processes. In addition, functional genomics, proteomics and metabolomics are being exploited for the discovery of novel valuable small molecules for medicine as well as enzymes for catalysis. The sequencing of industrial microbal genomes is being carried out which bodes well for future process improvement and discovery of new industrial products. PMID:21326937

  19. Recombinant organisms for production of industrial products.

    Science.gov (United States)

    Adrio, Jose-Luis; Demain, Arnold L

    2010-01-01

    A revolution in industrial microbiology was sparked by the discoveries of ther double-stranded structure of DNA and the development of recombinant DNA technology. Traditional industrial microbiology was merged with molecular biology to yield improved recombinant processes for the industrial production of primary and secondary metabolites, protein biopharmaceuticals and industrial enzymes. Novel genetic techniques such as metabolic engineering, combinatorial biosynthesis and molecular breeding techniques and their modifications are contributing greatly to the development of improved industrial processes. In addition, functional genomics, proteomics and metabolomics are being exploited for the discovery of novel valuable small molecules for medicine as well as enzymes for catalysis. The sequencing of industrial microbal genomes is being carried out which bodes well for future process improvement and discovery of new industrial products. © 2010 Landes Bioscience

  20. New process modeling[sic], design, and control strategies for energy efficiency, high product quality, and improved productivity in the process industries. Final project report; FINAL

    International Nuclear Information System (INIS)

    Ray, W. Harmon

    2002-01-01

    This project was concerned with the development of process design and control strategies for improving energy efficiency, product quality, and productivity in the process industries. In particular, (i) the resilient design and control of chemical reactors, and (ii) the operation of complex processing systems, was investigated. Specific topics studied included new process modeling procedures, nonlinear controller designs, and control strategies for multiunit integrated processes. Both fundamental and immediately applicable results were obtained. The new design and operation results from this project were incorporated into computer-aided design software and disseminated to industry. The principles and design procedures have found their way into industrial practice

  1. Effect of Food Regulation on the Spanish Food Processing Industry: A Dynamic Productivity Analysis.

    Science.gov (United States)

    Kapelko, Magdalena; Oude Lansink, Alfons; Stefanou, Spiro E

    2015-01-01

    This article develops the decomposition of the dynamic Luenberger productivity growth indicator into dynamic technical change, dynamic technical inefficiency change and dynamic scale inefficiency change in the dynamic directional distance function context using Data Envelopment Analysis. These results are used to investigate for the Spanish food processing industry the extent to which dynamic productivity growth and its components are affected by the introduction of the General Food Law in 2002 (Regulation (EC) No 178/2002). The empirical application uses panel data of Spanish meat, dairy, and oils and fats industries over the period 1996-2011. The results suggest that in the oils and fats industry the impact of food regulation on dynamic productivity growth is negative initially and then positive over the long run. In contrast, the opposite pattern is observed for the meat and dairy processing industries. The results further imply that firms in the meat processing and oils and fats industries face similar impacts of food safety regulation on dynamic technical change, dynamic inefficiency change and dynamic scale inefficiency change.

  2. Effect of Food Regulation on the Spanish Food Processing Industry: A Dynamic Productivity Analysis

    Science.gov (United States)

    Kapelko, Magdalena; Lansink, Alfons Oude; Stefanou, Spiro E.

    2015-01-01

    This article develops the decomposition of the dynamic Luenberger productivity growth indicator into dynamic technical change, dynamic technical inefficiency change and dynamic scale inefficiency change in the dynamic directional distance function context using Data Envelopment Analysis. These results are used to investigate for the Spanish food processing industry the extent to which dynamic productivity growth and its components are affected by the introduction of the General Food Law in 2002 (Regulation (EC) No 178/2002). The empirical application uses panel data of Spanish meat, dairy, and oils and fats industries over the period 1996-2011. The results suggest that in the oils and fats industry the impact of food regulation on dynamic productivity growth is negative initially and then positive over the long run. In contrast, the opposite pattern is observed for the meat and dairy processing industries. The results further imply that firms in the meat processing and oils and fats industries face similar impacts of food safety regulation on dynamic technical change, dynamic inefficiency change and dynamic scale inefficiency change. PMID:26057878

  3. Bio-processing of Agro-industrial Wastes for Production of Food-grade Enzymes: Progress and Prospects

    Directory of Open Access Journals (Sweden)

    Parmjit S Panesar

    2016-10-01

    Full Text Available Background and Objectives: In the era of global industrialization, enzymes are being used extensively in the various sectors including food processing. Owing to the high price of enzymes, various initiatives have been undertaken by the R&D sector for the development of new processes or improvement in the existing processes for production of cost effective enzymes. With the advancement in the field of biotechnology, different bioprocesses are being used for utilization of different agro-industrial residues for the production of various enzymes. This review focuses on different types of agro-industrial wastes and their utilization in the production of enzymes. The present scenario as well as the future scope of utilization of enzymes in the food industry has also been discussed.Results and Conclusion: The regulations from the various governmental as well as environmental agencies for the demand of cleaner environment have led to the advancement in various technologies for utilization of the wastes for the production of value-added products such as enzymes. Among the different types of fermentation, maximum work has been carried under solid state conditions by batch fermentation. The research has indicated the significant potential of agro-industrial wastes for production of food-grade enzymes in order to improve the economics of the process.Conflict of interests: The authors declare no conflict of interest.

  4. Availability Evaluation of the serial processes in a Paper Production Industry-A Numerical Approach

    Directory of Open Access Journals (Sweden)

    Archana Sharma

    2010-12-01

    Full Text Available The purpose of this research is to compute availability of the process of a paper production industry consisting of four subsystems. Mathematical formulation of the problem is carried out using probability considerations and the governing differential equations are solved using Runge-Kutta method of order four. Availability of the serial process in the paper production industry have been computed for various choice of failure and repair rates of subsystems of this plant.

  5. Comparative analysis of automation of production process with industrial robots in Asia/Australia and Europe

    Directory of Open Access Journals (Sweden)

    I. Karabegović

    2017-01-01

    Full Text Available The term "INDUSTRY 4.0" or "fourth industrial revolution" was first introduced at the fair in 2011 in Hannover. It comes from the high-tech strategy of the German Federal Government that promotes automation-computerization to complete smart automation, meaning the introduction of a method of self-automation, self-configuration, self-diagnosing and fixing the problem, knowledge and intelligent decision-making. Any automation, including smart, cannot be imagined without industrial robots. Along with the fourth industrial revolution, ‘’robotic revolution’’ is taking place in Japan. Robotic revolution refers to the development and research of robotic technology with the aim of using robots in all production processes, and the use of robots in real life, to be of service to a man in daily life. Knowing these facts, an analysis was conducted of the representation of industrial robots in the production processes on the two continents of Europe and Asia /Australia, as well as research that industry is ready for the introduction of intelligent automation with the goal of establishing future smart factories. The paper gives a representation of the automation of production processes in Europe and Asia/Australia, with predictions for the future.

  6. How integrating industrial design in the product development process impacts on company performance

    NARCIS (Netherlands)

    Gemser, G; Leenders, MAAM

    There is a growing belief that investing in industrial design is beneficial to company performance. This article sheds more light on how and when integrating industrial design in the product development process can enhance a company's competitive position. The basic premise is that the impact of

  7. Analyze of Predictive Model of Innovation Management in Processing and Complementary Industries of Livestock Products

    OpenAIRE

    Ahmad Reza Ommani

    2015-01-01

    The purpose of this study was designing predictive model for innovation management in processing and complementary industries of livestock products. The method of research was correlative descriptive. The population of this research was managers in processing and complementary industries of livestock products of Khouzestan Province (N=486). By stratified random sampling, a random sample (n=125) was selected for participation in the study. A questionnaire was developed to ...

  8. Process development of continuous glycerolysis in an immobilized enzyme-packed reactor for industrial monoacylglycerol production

    DEFF Research Database (Denmark)

    Damstrup, Marianne; Kiil, Søren; Jensen, Anker Degn

    2007-01-01

    Continuous and easily operated glycerolysis was studied in different lipase-packed columns to evaluate the most potential process set-ups for industrial monoacylglycerol (MAG) production. Practical design-related issues such as enzyme-filling degree, required reaction time, mass transfer investig......Continuous and easily operated glycerolysis was studied in different lipase-packed columns to evaluate the most potential process set-ups for industrial monoacylglycerol (MAG) production. Practical design-related issues such as enzyme-filling degree, required reaction time, mass transfer...

  9. Heavy Water - Industrial Separation Processes

    International Nuclear Information System (INIS)

    Peculea, M.

    1984-01-01

    This monograph devoted to the heavy water production mainly presents the Romanian experience in the field which started in early sixties from the laboratory scale production and reached now the level of large scale industrial production at ROMAG-Drobeta, Romania. The book is structured in eleven chapters entitled: Overview, The main physical properties, Sources, Uses, Separation factor and equilibrium constant, Mathematical modelling of the separation process, Thermodynamical considerations on the isotope separation, Selection criteria for heavy water separation processes, Industrial installations for heavy water production, Prospects, Acknowledgements. 200 Figs., 90 Tabs., 135 Refs

  10. Energy analysis of 108 industrial processes. Phase 1, industrial applications study

    Energy Technology Data Exchange (ETDEWEB)

    Hamel, B. B.; Brown, H. L.

    1979-06-01

    Extensive data are compiled for energy balances in 108 industrial processes. Specific information on unit operation, material, temperature, unrecoverable losses, along with the process flow diagram is given for each of the industries. The following industries are included: meak packing; milk; canned fruits and vegetables; baked goods; sugar refining; soybean; textiles; wood products; building materials; alkalies and chlorine; inorganic gases; pigments, chemicals; plastic materials and resins; synthetic rubbers; organic fibers; pharmaceutical preparations; organic chemicals; petroleum products; fertilizers; rubber products; glass; blast furnaces and steel mills; metals; farm machinery; motor vehicles; and photographic materials. The SIC's for each industry are identified.

  11. CONCEPT OF IN-OIL PROJECT BASED ON BIOCONVERSION OF BY-PRODUCTS FROM FOOD PROCESSING INDUSTRY

    Directory of Open Access Journals (Sweden)

    Wojciech Czekała

    2017-09-01

    The main assumption of the project is based on the introduction of by-products from the food processing industry to feeding with larvae of H. illucens. Biomass of insect larvae will then be processed into products that will be used for feed and energy purposes.

  12. Development and application of a decision support tool for reduction of product losses in the food-processing industry

    NARCIS (Netherlands)

    Akkerman, Renzo; van Donk, Dirk Pieter

    2008-01-01

    In food-processing industries, reduction of product losses is important for improving profitability and sustainability. This paper presents a decision support tool for analyzing the effects of planning decisions on the amount of product losses in the food-processing industry. We created a research

  13. Recombinant organisms for production of industrial products

    OpenAIRE

    Adrio, Jose-Luis; Demain, Arnold L

    2009-01-01

    A revolution in industrial microbiology was sparked by the discoveries of ther double-stranded structure of DNA and the development of recombinant DNA technology. Traditional industrial microbiology was merged with molecular biology to yield improved recombinant processes for the industrial production of primary and secondary metabolites, protein biopharmaceuticals and industrial enzymes. Novel genetic techniques such as metabolic engineering, combinatorial biosynthesis and molecular breeding...

  14. Industrial processing of canned beans

    Directory of Open Access Journals (Sweden)

    Vanderleia Schoeninger

    Full Text Available ABSTRACT: Beans are popular as a protein-filled legume of high nutritional value, being one of the most planted species in the world. However, recent years have seen a decrease in the consumption of beans, owing to the time necessary to cook it domestically. Thus, it is being replaced in people’s diets by other foods. An alternative preparation that supplies modern consumers’ demands is industrially processed beans. This article aimed to provide a literature review on the processing of canned beans. Few recent studies have been performed in Brazil on this subject, as most studies have focused instead on the technological quality of dry bean grains processing. In this article industrial processing concepts and features, production unit operations, and canned beans quality standards will be discussed. These efforts are expected to contribute to the Brazilian beans production chain, and consequently to increase consumption of canned beans and the demand for industrial processing of beans in both the domestic market and future product exports.

  15. Critical ICT-Inhibiting Factors on IBS Production Management Processes in the Malaysia Construction Industry

    Science.gov (United States)

    Ern, Peniel Ang Soon; Kasim, Narimah; Hamid, Zuhairi Abd; Chen, Goh Kai

    2017-10-01

    Industrialized Building System (IBS) is one of the approaches that had been introduced as an alternative to conventional building method where it becomes the new strategy of enhancing the sustainable construction in current industries while spearheading a huge advancement of benefits with green constructions into the existing industries. The IBS approach is actively promoted through several strategies and incentives as an alternative to conventional building methods. Extensive uptakes of modern Information Communication Technology (ICT) applications are able to support the different IBS processes for effective production. However, it is argued that ICT uptake at the organisational level is still in its infancy. This raises the importance to identify critical inhibitors which are inhibing the effective uptake of ICT in the IBS production management process. Critical inhibitors to ICT uptake were identified through questionnaire survey with the IBS industry stakeholders. The mean index and critical t-values are generated with the use of the quantitative tool, Statistical Package for Social Sciences (SPSS). The top ten priority ranked inhibitors reflect the Cost, People and Process elements to ICT uptake. High costs in acquiring the technologies and resistance to change were some main concerns from the findings.

  16. Manufacturing processes in the textile industry. Expert Systems for fabrics production

    OpenAIRE

    Bullon, Juan; González Arrieta, Angélica; Hernández Encinas, Ascensión; Queiruga Dios, Araceli

    2017-01-01

    The textile industry is characterized by the economic activity whose objective is the production of fibres, yarns, fabrics, clothing and textile goods for home and decoration,as well as technical and industrial purposes. Within manufacturing, the Textile is one of the oldest and most complex sectors which includes a large number of sub-sectors covering the entire production cycle, from raw materials and intermediate products, to the production of final products. Textile industry activities pr...

  17. Upgrading of naringinase production by gamma irradiated Aspergillus niger uilizing agro-industrial processing wastes

    International Nuclear Information System (INIS)

    El-Batal, A.I.; Swailam, H.M.H.

    2003-01-01

    Naringinase-producing microorganisms were isolated locally from some citrus fruits and soil using a culture enrichment technique, and they were tested for their enzyme producing ability in shake flask cultures. Among the tested microorganisms, aspergillus niger-AH3 proved to be the most potent active isolate which gave 92.1 UMl -1 of naringinase activity in fermentation medium. Optimization effects of various fermentation medium constituents of agro-industrial processing wastes as substrates for naringinase production were studied. Of substrates used, corn steep liquor, soya bean meal, jojoba seed meal and bitter orange seed powder were the best for naringinase production .Maximum enzyme titer (145.5 Uml -1 ) was obtained in the optimized fermentation medium supplemented with 0.5% CaCo 3 after 120 h of incubation. The highly potent ten enhanced isolates which were selected after treatment with gamma irradiation, had significantly elevated titers of naringinase activity compared with the parental wild strain A. niger-AH3. Enhanced isolate A. niger-AH3. γ20 derived from 2.0 kGy treated groups is exhibiting the highest enzyme activity 1.5 folds higher than parental strain. This suggests that a process for efficient utilization of the agro-industrial processing wastes in economical production of naringinase in large quantities which would be suitable for debittering process in the citrus fruit juice industry

  18. Arsenic in industrial waste water from copper production technological process

    OpenAIRE

    Biljana Jovanović; Milana Popović

    2013-01-01

    Investigation of arsenic in industrial waste water is of a great importance for environment. Discharge of untreated waste water from a copper production process results in serious pollution of surface water, which directly affects flora and fauna, as well as humans. There is a need for efficient and environmentally acceptable treament of waste waters containing heavy metals and arsenic. The paper presents an analyisis of the waste water from The Copper Smelter which is discharged into the Bor...

  19. Enhancing probiotic stability in industrial processes

    Directory of Open Access Journals (Sweden)

    Miguel Gueimonde

    2012-06-01

    Full Text Available Background: Manufacture of probiotic products involves industrial processes that reduce the viability of the strains. This lost of viability constitutes an economic burden for manufacturers, compromising the efficacy of the product and preventing the inclusion of probiotics in many product categories. Different strategies have been used to improve probiotic stability during industrial processes. These include technological approaches, such as the modification of production parameters or the reformulation of products, as well as microbiological approaches focused on the strain intrinsic resistance. Among the later, both selection of natural strains with the desired properties and stress-adaptation of strains have been widely used. Conclusion: During recent years, the knowledge acquired on the molecular basis of stress-tolerance of probiotics has increased our understanding on their responses to industrial stresses. This knowledge on stress-response may nowadays be used for the selection of the best strains and industrial conditions in terms of probiotic stability in the final product.

  20. Industrial processes inventory. Sector 2

    International Nuclear Information System (INIS)

    1994-01-01

    The work objective is to conduct a greenhouse gas emission inventory of the industrial processes in Lebanon for the year 1994. The Lebanese industry has emitted 1924.063 Gg (1.924.063 tons) of Carbon dioxide CO 2 ; 0.0003 Gg (0.3 tons) of carbon monoxide CO; 0.01112 Gg of nitrogen oxide NO; 273.888 tons of non-methane volatile organic compounds and 3.382 Gg (3.382 tons) of sulphur dioxide SO 2 . The cement industry is the major source of CO 2 emissions among the industrial processes in Lebanon. The cement industry is responsible for 76.1% of the total emissions followed by the iron and steel industry which produces 21.68% of the total CO 2 emissions from industrial processes. The NMVOC emissions are mainly produced by the use of asphalt for road paving (98.5% of total emissions by industry) followed by the food and beverage industry (1.2%). The emissions of sulphur dioxide SO 2 come from three industrial sources: the first come from the production of sulphuric acid (69.9% of total industrial emissions), the second from the cement industry (26.4% of total industrial emissions) and the third from the iron and steel mills (3.7% of total industrial emissions). Figures are presented to show the percentage distribution of various industrial sources contributions to CO 2 , NMVOC and SO 2 emissions in Lebanon. Carbon monoxide CO emissions in the industrial sector are very small. The major source is iron and steel mills and the minor source is asphalt-roofing production

  1. Combinatorial life cycle assessment to inform process design of industrial production of algal biodiesel.

    Science.gov (United States)

    Brentner, Laura B; Eckelman, Matthew J; Zimmerman, Julie B

    2011-08-15

    The use of algae as a feedstock for biodiesel production is a rapidly growing industry, in the United States and globally. A life cycle assessment (LCA) is presented that compares various methods, either proposed or under development, for algal biodiesel to inform the most promising pathways for sustainable full-scale production. For this analysis, the system is divided into five distinct process steps: (1) microalgae cultivation, (2) harvesting and/or dewatering, (3) lipid extraction, (4) conversion (transesterification) into biodiesel, and (5) byproduct management. A number of technology options are considered for each process step and various technology combinations are assessed for their life cycle environmental impacts. The optimal option for each process step is selected yielding a best case scenario, comprised of a flat panel enclosed photobioreactor and direct transesterification of algal cells with supercritical methanol. For a functional unit of 10 GJ biodiesel, the best case production system yields a cumulative energy demand savings of more than 65 GJ, reduces water consumption by 585 m(3) and decreases greenhouse gas emissions by 86% compared to a base case scenario typical of early industrial practices, highlighting the importance of technological innovation in algae processing and providing guidance on promising production pathways.

  2. Production process stability - core assumption of INDUSTRY 4.0 concept

    Science.gov (United States)

    Chromjakova, F.; Bobak, R.; Hrusecka, D.

    2017-06-01

    Today’s industrial enterprises are confronted by implementation of INDUSTRY 4.0 concept with basic problem - stabilised manufacturing and supporting processes. Through this phenomenon of stabilisation, they will achieve positive digital management of both processes and continuously throughput. There is required structural stability of horizontal (business) and vertical (digitized) manufacturing processes, supported through digitalised technologies of INDUSTRY 4.0 concept. Results presented in this paper based on the research results and survey realised in more industrial companies. Following will described basic model for structural process stabilisation in manufacturing environment.

  3. The Key Principles of Process Manager Motivation in Production and Administration Processes in an Industrial Enterprise

    Directory of Open Access Journals (Sweden)

    Chromjakova Felicita

    2016-03-01

    Full Text Available The basic premise of sustainable development is that companies should completely re-evaluate their enterprise work logic and process organization. Most of the necessary changes concern employee stimulation and motivation. If we are truly interested in improving business results and the effectiveness of business processes – there would be no progress otherwise – we have to strive to break down the barriers between company management (leadership and employees in order to establish effective relationships between firms and customers. This paper presents research results of process manager activities in modern industrial enterprises, connected with a methodology proposal for the systematically-oriented process manager motivation of employees in accordance with the increased competitiveness of production and administration processes. It also presents an effective methodology of how to increase the positive effects of welldefined employee motivations from the process manager´s perspective. The core benefit of this methodology lies in the design of a systematic approach to the motivation process from the process manager side, allowing for radical performance improvement via production and administrative processes and the increased competitiveness of enterprise processes.

  4. Implications of Industrial Processing Strategy on Cellulosic Ethanol Production at High Solids Concentrations

    DEFF Research Database (Denmark)

    Cannella, David

    The production of cellulosic ethanol is a biochemical process of not edible biomasses which contain the cellulose. The process involves the use of enzymes to hydrolyze the cellulose in fermentable sugars to finally produce ethanol via fermentative microorganisms (i.e. yeasts). These biomasses...... are the leftover of agricultural productions (straws), not edible crops (giant reed) or wood, thus the ethanol so produced is also called second generation (or 2G ethanol), which differs from the first generation produced from starch (sugar beets mostly). In the industrial production of cellulosic ethanol high...... solids strategy resulted critical for its cost effectiveness: high concentration of initial biomass it will lead to high concentration of the final product (ethanol), thus more convenient to isolate. This thesis investigate the implementation of a high solids loading concept into cellulosic ethanol...

  5. Influence of fungal morphology on the performance of industrial fermentation processes for enzyme production

    DEFF Research Database (Denmark)

    Quintanilla Hernandez, Daniela Alejandra

    Production of industrial enzymes is usually carried out as submerged aerobic fermentations. Filamentous microorganisms are widely used as hosts in these processes due to multiple advantages. Nevertheless, they also present major drawbacks, due to the unavoidable oxygen transfer limitations...... in this work, along with its correlation to viscosity and other process variables. Considerable research work has been conducted through the years to study fungal morphology and its relation to productivity. However, the work reported in the literature lacks relevant industrial data. In this work, a platform...... was developed which was able to produce high enzyme titers in comparison with what has been reported thus far in fed-batch fermentation using a soluble inducer (lactose). Different nitrogen sources were compared, and it was found that soy meal allowed for higher enzyme titers compared to what has been reported...

  6. Lyophilization: The process and industrial use

    Directory of Open Access Journals (Sweden)

    Pržić Dejan S.

    2004-01-01

    Full Text Available This article presents a general overview of lyophilization and discusses the underlying principles of the process through the basics of: formulation, freezing, primary drying and secondary drying. In this article lyophilization is defined as a stabilizing process in which the substance is first frozen and then the quantity of the solvent is reduced first by sublimation (primary drying and then by desorption (secondary drying to values that will no longer support biological growth or chemical reactions. Special mention was made of the industrial use of the process and emphasis was placed on the lyophilization of pharmaceutical products and food industry products. Lyophilization equipment, as well as the formulation of materials that can be lyophilized, are described in sufficient detail to give information on the restrictions and advantages of lyophlization. Processing economics and comparison with conventional drying methods are presented. A historical overview of the process and future developments presented from the industrial viewpoint give an insight on the previous application of lyophilization and the prospects of its broad industrial use.

  7. Process model economics of xanthan production from confectionery industry wastewaters.

    Science.gov (United States)

    Bajić, Bojana Ž; Vučurović, Damjan G; Dodić, Siniša N; Grahovac, Jovana A; Dodić, Jelena M

    2017-12-01

    In this research a process and cost model for a xanthan production facility was developed using process simulation software (SuperPro Designer ® ). This work represents a novelty in the field for two reasons. One is that xanthan gum has been produced from several wastes but never from wastewaters from confectionery industries. The other more important is that the aforementioned software, which in intended exclusively for bioprocesses, is used for generating a base case, i.e. starting point for transferring the technology to industrial scales. Previously acquired experimental knowledge about using confectionery wastewaters from five different factories as substitutes for commercially used cultivation medium have been incorporated into the process model in order to obtain an economic viability of implementing such substrates. A lower initial sugar content in the medium based on wastewater (28.41 g/L) compared to the synthetic medium (30.00 g/L) gave a lower xanthan content at the end of cultivation (23.98 and 26.27 g/L, respectively). Although this resulted in somewhat poorer economic parameters, they were still in the range of being an investment of interest. Also the possibility of utilizing a cheap resource (waste) and reducing pollution that would result from its disposal has a positive effect on the environment. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Arsenic in industrial waste water from copper production technological process

    Directory of Open Access Journals (Sweden)

    Biljana Jovanović

    2013-12-01

    Full Text Available Investigation of arsenic in industrial waste water is of a great importance for environment. Discharge of untreated waste water from a copper production process results in serious pollution of surface water, which directly affects flora and fauna, as well as humans. There is a need for efficient and environmentally acceptable treament of waste waters containing heavy metals and arsenic. The paper presents an analyisis of the waste water from The Copper Smelter which is discharged into the Bor river. The expected arsenic content in treated waste water after using HDS procedure is also presented.

  9. Process industry properties in nuclear industry

    International Nuclear Information System (INIS)

    Zheng Hualing

    2005-01-01

    In this article the writer has described the definition of process industry, expounded the fact classifying nuclear industry as process industry, compared the differences between process industry and discrete industry, analysed process industry properties in nuclear industry and their important impact, and proposed enhancing research work on regularity of process industry in nuclear industry. (authors)

  10. Towards eco-agro industrial clusters in aquatic production: the case of shrimp processing industry in Vietnam

    NARCIS (Netherlands)

    Pham Thi Ahn,; Tran Thi My Dieu,; Mol, A.P.J.; Kroeze, C.; Bush, S.R.

    2011-01-01

    The concept of industrial ecology has been applied in this research to study possibilities to develop an eco-industrial cluster model for fishery production industry in Vietnam. By learning from experiments of other developed countries, we apply the principles of Industrial Ecology and of Ecological

  11. The impact of labour productivity on the Swedish construction industries

    OpenAIRE

    Forsberg, Azam

    2007-01-01

    There have been debates concerning what can be done about the current low labour productivity in the Swedish construction industries. High production cost in the construction industries has been a burning issue for a long time. On the other hand, process industries and organisations have taken the advantage of labour productivity measurement to reduce their production cost and eliminate non value-added activities. The purpose of this paper is to examine, why and how the process industries and...

  12. Analyzing scheduling in the food-processing industry

    DEFF Research Database (Denmark)

    Akkerman, Renzo; van Donk, Dirk Pieter

    2009-01-01

    Production scheduling has been widely studied in several research areas, resulting in a large number of methods, prescriptions, and approaches. However, the impact on scheduling practice seems relatively low. This is also the case in the food-processing industry, where industry......-specific characteristics induce specific and complex scheduling problems. Based on ideas about decomposition of the scheduling task and the production process, we develop an analysis methodology for scheduling problems in food processing. This combines an analysis of structural (technological) elements of the production...... process with an analysis of the tasks of the scheduler. This helps to understand, describe, and structure scheduling problems in food processing, and forms a basis for improving scheduling and applying methods developed in literature. It also helps in evaluating the organisational structures...

  13. A modified indirect mathematical model for evaluation of ethanol production efficiency in industrial-scale continuous fermentation processes.

    Science.gov (United States)

    Canseco Grellet, M A; Castagnaro, A; Dantur, K I; De Boeck, G; Ahmed, P M; Cárdenas, G J; Welin, B; Ruiz, R M

    2016-10-01

    To calculate fermentation efficiency in a continuous ethanol production process, we aimed to develop a robust mathematical method based on the analysis of metabolic by-product formation. This method is in contrast to the traditional way of calculating ethanol fermentation efficiency, where the ratio between the ethanol produced and the sugar consumed is expressed as a percentage of the theoretical conversion yield. Comparison between the two methods, at industrial scale and in sensitivity studies, showed that the indirect method was more robust and gave slightly higher fermentation efficiency values, although fermentation efficiency of the industrial process was found to be low (~75%). The traditional calculation method is simpler than the indirect method as it only requires a few chemical determinations in samples collected. However, a minor error in any measured parameter will have an important impact on the calculated efficiency. In contrast, the indirect method of calculation requires a greater number of determinations but is much more robust since an error in any parameter will only have a minor effect on the fermentation efficiency value. The application of the indirect calculation methodology in order to evaluate the real situation of the process and to reach an optimum fermentation yield for an industrial-scale ethanol production is recommended. Once a high fermentation yield has been reached the traditional method should be used to maintain the control of the process. Upon detection of lower yields in an optimized process the indirect method should be employed as it permits a more accurate diagnosis of causes of yield losses in order to correct the problem rapidly. The low fermentation efficiency obtained in this study shows an urgent need for industrial process optimization where the indirect calculation methodology will be an important tool to determine process losses. © 2016 The Society for Applied Microbiology.

  14. Greening Food Processing Industry in Vietnam: Putting Industrial Ecology to Work

    OpenAIRE

    Tran Thi My Dieu

    2003-01-01

    The significant contribution to Vietnam's gross domestic product over the years give evidence of the important role of food processing industry in the economic and industrial development of the country. This is even more relevant from now onwards, as it is Vietnam's development strategy to become one of the top agricultural countries in the world by the year 2010. However, it is not difficult to recognize that the rapid growth of food processing industry in Vietnam goes together with environm...

  15. Economical Recovery of By-products in the Mining Industry

    Energy Technology Data Exchange (ETDEWEB)

    Berry, J.B.

    2001-12-05

    The U.S. Department of Energy (DOE) Office of Industrial Technologies, Mining Industry of the Future Program, works with the mining industry to further the industry's advances toward environmental and economic goals. Two of these goals are (1) responsible emission and by-product management and (2) low-cost and efficient production (DOE 1998). DOE formed an alliance with the National Mining Association (NMA) to strengthen the basis for research projects conducted to benefit the mining industry. NMA and industry representatives actively participate in this alliance by evaluating project proposals and by recommending research project selection to DOE. Similarly, the National Research Council (NRC) has recently and independently recommended research and technology development opportunities in the mining industry (NRC 2001). The Oak Ridge National Laboratory (ORNL) and Colorado School of Mines engineers conducted one such project for DOE regarding by -product recovery from mining process residue. The results of this project include this report on mining industry process residue and waste with opportunity for by-product recovery. The U.S. mineral processing industry produces over 30,000,000 metric tons per year of process residue and waste that may contain hazardous species as well as valuable by-products. This study evaluates the copper, lead, and zinc commodity sectors which generate between 23,300,000 and 24,000,000 metric tons per year. The distribution of residual elements in process residues and wastes varies over wide ranges* because of variations in the original ore content as it is extracted from the earth's crust. In the earth's crust, the elements of interest to mining fall into two general geochemical classifications, lithophiles and chalcophiles** (Cox 1997). Groups of elements are almost always present together in a given geochemical classification, but the relative amounts of each element are unique to a particular ore body. This paper

  16. Uranium and thorium recovery from a sub-product of monazite industrial processing

    International Nuclear Information System (INIS)

    Gomiero, L.A.; Ribeiro, J.S.; Scassiotti Filho, W.

    1994-01-01

    In the monazite alkaline leaching industrial process for the production of rare earth elements, a by-product is formed, which has a high concentration of thorium and a lower but significant one of uranium. A procedure for recovery of the thorium and uranium contents in this by-product is presented. The first step of this procedure is the leaching with sulfuric acid, followed by uranium extraction from the acid liquor with a tertiary amine, stripping with a Na Cl solutions and precipitation as ammonium diuranate with N H 4 O H. In order to obtain thorium concentrates with higher purity, it is performed by means of the extraction of thorium from the acid liquor, with a primary amine, stripping by a Na Cl solution and precipitation as thorium hydroxide or oxalate. (author)

  17. A process industry perspective. Chapter 6

    Energy Technology Data Exchange (ETDEWEB)

    Kettunen, J. [Metsae-Serla Oyj (Finland)

    2000-07-01

    Process industries, whether they are base metals, chemicals, plastics or wood-processing, have certain common features that influence their potential to adapt to changing requirements: - The products are primarily business-to-business commodities. - The proportion of invested capital to turnover is high. - The operating life of equipment is long, 15-40 years, and the basic technology is selected when the equipment is designed. - In free competition an individual operator cannot acquire a dominating market share. Thus, competitiveness is determined by cost-effectiveness. - The preference for the mass production paradigm has increased the plant size so that every new investment project leads to an over-capacity situation at least for the continent in question. The above outlines the starting point for this article, which explores the common future of the process industry and energy. The article mainly focuses on Finland and Europe, with the time span of 5 to 15 years. It is sensible to study the future of the process industry primarily on the basis of various scenarios. However, we have not tried to create new scenario sets but have utilised the excellent material accumulated in recent years in this field. The applied sustainable development scenarios Jazz and Geo are in true conflict in almost all issues related to ecological studies. The process industry on the whole, not to mention individual companies, has relatively little influence on the decision of a specific economic region regarding the scheme it selects. The global trend appears to be leaning more towards the Jazz scenario even though the existing structures are strongly attracted to the Geo scenario. With the exception of some local operators, it appears that customers are not likely to present challenges regarding carbon dioxide to the process industry. As both equipment and phenomena have longterm influences, the importance of a sustainable energy strategy is emphasised at the level of both companies

  18. Visual representation of costs in the productive process: a case study on a footwear industry in Portugal

    Directory of Open Access Journals (Sweden)

    Levi da Silva Guimarães

    2015-12-01

    Full Text Available Over the last decades, conventional production systems have gone through changes in the face of intensified competition among companies. The occurrence of these changes has boosted the development of decision-making assistance tools for the production systems. However, most of these instruments do not allow the visualization of the costs involved throughout industrial operations. This study comprises the integration of the "Waste Identification Diagrams" (WID, current tool for visualization and analysis of production processes, along with "Time-Driven Activity-Based Costing" (TDABC, strategic management cost tool, seeking to create a model that visually demonstrates waste and relate its occurrence to operating costs. For that, the research adopted a descriptive-exploratory approach, based on a case study carried out in a footwear industry. The analysis showed that the integration of tools allowed for the representation of costs based on the time equations from the TDABC, associated with the visualization of the production process by the WID. The study concludes that the WID can be integrated to the TDABC tool, creating a management model for making decisions based on the operating costs of the production process.

  19. Energy and Production Planning for Process Industry Supply Chains

    OpenAIRE

    Waldemarsson, Martin

    2012-01-01

    This thesis addresses industrial energy issues from a production economic perspective. During the past decade, the energy issue has become more important, partly due to rising energy prices in general, but also from a political pressure on environmental awareness concerning the problems with climate change. As a large user of energy the industry sector is most likely responsible for a lot of these problems. Things need to change and are most likely to do so considering current and assumed fut...

  20. Greening Food Processing Industry in Vietnam: Putting Industrial Ecology to Work

    NARCIS (Netherlands)

    Tran Thi My Dieu,

    2003-01-01

    The significant contribution to Vietnam's gross domestic product over the years give evidence of the important role of food processing industry in the economic and industrial development of the country. This is even more relevant from now onwards, as it is Vietnam's development strategy to become

  1. Optimizing the availability of a buffered industrial process

    Science.gov (United States)

    Martz, Jr., Harry F.; Hamada, Michael S.; Koehler, Arthur J.; Berg, Eric C.

    2004-08-24

    A computer-implemented process determines optimum configuration parameters for a buffered industrial process. A population size is initialized by randomly selecting a first set of design and operation values associated with subsystems and buffers of the buffered industrial process to form a set of operating parameters for each member of the population. An availability discrete event simulation (ADES) is performed on each member of the population to determine the product-based availability of each member. A new population is formed having members with a second set of design and operation values related to the first set of design and operation values through a genetic algorithm and the product-based availability determined by the ADES. Subsequent population members are then determined by iterating the genetic algorithm with product-based availability determined by ADES to form improved design and operation values from which the configuration parameters are selected for the buffered industrial process.

  2. Radiation processing: a versatile technology for industry

    International Nuclear Information System (INIS)

    Cabalfin, E.G.

    1996-01-01

    Soon after the discovery of x-ray in 1895 and radioactivity in 1896, it was recognized that ionizing radiation can modify the chemical, physical and/or biological properties of materials. However, it was only in the late 50's, when large radiation sources become available, has this unique property of radiation found industrial applications in radiation processing. Today, radiation processing has been used by industry in such diverse applications, such as radiation sterilization/decontamination of medical products, pharmaceuticals, cosmetics and their raw materials; radiation cross-linking of wire and cable insulation; production of heat shrinkable materials and polymer foam; and radiation curing of coatings, adhesives and inks on a wide variety of substrates. In addition to being a clean environment-friendly technology, radiation processing can also be used for the conservation of the environment by such processes as radiation treatment of flue gases to remove SO 2 and NO x and disinfection of sewage sludge. Because of the many advantages offered by radiation processing, industry is showing strong interest in the technology as evidenced by the growing number of industrial radiation facilities in many countries. (author)

  3. Utilization of agro-based industrial by-products for biogas production in Vietnam

    Energy Technology Data Exchange (ETDEWEB)

    Ngoc, U.N.; Schnitzer, H. [Graz Univ. of Technology, (Austria). Inst. for Resource Efficient and Sustainable Systems; Berghold, H. [Joanneum Research Inst. for Sustainable Techniques and Systems (Austria)

    2007-07-01

    Due to the rapid rates of urbanization occurring in many countries in the world, the importance of an efficient and effective solid waste management system and the utilization/reuse of waste are more critical than ever before, especially for agricultural residues and agro-based industrial by-products. Over the past decade, the amount of solid waste generated in Vietnam has been increasing steadily. Numbers are predicted to continue to increase as well. There is significant potential to use the large amount of wastes for biogas conversion processes and for further production of commercial energy. This paper presented starts with estimation and analysis of the amounts of organic waste, agricultural residues, and agro-based industrial by-products generated from food industrial processes using general data sources for Vietnam. A laboratory study examined the use of agro-based industrial by-products and agricultural residues from cassava, sweet potato, pineapple residues, organic wastes, manures as input materials for biogas production in the anaerobic process. This paper provided an overview of Vietnam as a country, as well as a general overview of the amount of organic waste generated in the country. It also discussed the fermentation tests that were conducted to find out the potential of biogas production from some residues. It was concluded that a significant portion of waste could be reused as an environmentally sound source of energy. The utilization of agricultural residues and industrial byproducts as input materials for biogas production will not only reduce the quantity of organic waste thrown into landfills, but also reduce the negative impact on the environment. 10 refs., 7 tabs., 7 figs.

  4. Determination of aflatoxins in by-products of industrial processing of cocoa beans.

    Science.gov (United States)

    Copetti, Marina V; Iamanaka, Beatriz T; Pereira, José Luiz; Lemes, Daniel P; Nakano, Felipe; Taniwaki, Marta H

    2012-01-01

    This study has examined the occurrence of aflatoxins in 168 samples of different fractions obtained during the processing of cocoa in manufacturing plants (shell, nibs, mass, butter, cake and powder) using an optimised methodology for cocoa by-products. The method validation was based on selectivity, linearity, limit of detection and recovery. The method was shown to be adequate for use in quantifying the contamination of cocoa by aflatoxins B(1), B(2), G(1) and G(2). Furthermore, the method was easier to use than other methods available in the literature. For aflatoxin extraction from cocoa samples, a methanol-water solution was used, and then immunoaffinity columns were employed for clean-up before the determination by high-performance liquid chromatography. A survey demonstrated a widespread occurrence of aflatoxins in cocoa by-products, although in general the levels of aflatoxins present in the fractions from industrial processing of cocoa were low. A maximum aflatoxin contamination of 13.3 ng g(-1) was found in a nib sample. The lowest contamination levels were found in cocoa butter. Continued monitoring of aflatoxins in cocoa by-products is nevertheless necessary because these toxins have a high toxicity to humans and cocoa is widely consumed by children through cocoa-containing products, like candies.

  5. Economic production and processing of agricultural fibre plants for high quality applications in automotive, building and furniture industry

    Energy Technology Data Exchange (ETDEWEB)

    Pecenka, R.; Furll, C.; Gusovius, H.J. [Leibniz Inst. for Agricultural Engineering, Potsdam (Germany)

    2010-07-01

    The demand for high-quality fibres and shives from hemp and flax as an alternative raw material for the automotive and building industry is increasing. Fibres are used primarily for composite reinforcement instead of synthetic fibres. Shives are used for animal bedding, but processing trials in wood industry for the production of low weight particle boards from shives are also very promising. Fibre producers require experience in cultivation and harvesting as well as modern processing technologies in order to supply flax fibres or shives at competitive prices under the changing conditions of international raw material markets. A complete processing line has been developed, installed and tested at the Leibniz Institute for Agricultural Engineering (ATB) to study all the processing stages of fibre production. The new ATB line can produce high quality fibres and shives from retted and unretted hemp, flax and oilseed flax straw without technical changes of the machine line. The ATB pilot plant has been operated by a cooperation of farmers since 2008. Experience from industrial operation has been used to develop a modern fibre processing line with a throughput of up to 5 t per h hemp straw in only one short line.

  6. ECONOMIC ESSENCE OF MODERN INVESTMENT PROCESSES IN THE GRAIN PROCESSING INDUSTRY

    Directory of Open Access Journals (Sweden)

    Inna Kanashkina

    2015-11-01

    s industrial development feed processing industry in the transformation of the economy. Results. Based on the analysis of modern approaches to conditions of increased in-vestment and innovation, continuous improvement of its effectiveness concluded that the creation of fair competition. Civilized competitive environment ensures that each share of investment in innovation combined with a positive effect – increases the number of jobs and the amount of product reduces the cost per unit of output. Significant investment resources for the industry can be attracted by privatization, provided that it will be transparent and competitive. To attract investment in such an important sector for Ukraine, it is necessary to understand and improve the motivation of investors, taking into account the European integration process: the main promising markets for products and services; favorable geographic location of investment targets; increase their competitiveness through the organization of production on the territory of a party that receives the in-vestment; low labor costs in its qualifications.

  7. An Explanatory Study of Lean Practices in Job Shop Production/ Special Job Production/ Discrete Production/ Batch Shop Production Industries

    OpenAIRE

    Lavlesh Kumar Sharma; Ravindra Mohan Saxena

    2014-01-01

    In this paper, the study explores the benefits and advantages of Lean Practices or Lean Thinking in Job shop production/ Special job production/ Discrete production/ Batch shop production industries. The Lean Practices have been applied more compatible in Job shop production than in the continuous/ mass production because of several barriers and hurdles in the industrial context that influence the whole processes again and again, this happens due to the lack of knowledge about...

  8. Toward industrialization: Supporting the manufacturing processes of superconducting cavities at DESY

    International Nuclear Information System (INIS)

    Buerger, J.; Dammann, J.A.; Hagge, L.; Iversen, J.; Matheisen, A.; Singer, W.

    2006-01-01

    Manufacturing high-gradient superconducting cavities for future accelerators requires detailed knowledge of the entire production process. This knowledge has to be transferred from the laboratories, which are developing the process, to industry in order to achieve reproducible results in the industrial production of large numbers of cavities. The paper introduces DESY's approach to process industrialization based on the use of an engineering data management system (EDMS)

  9. [Food processing industry--the salt shock to the consumers].

    Science.gov (United States)

    Doko Jelinić, Jagoda; Nola, Iskra Alexandra; Andabaka, Damir

    2010-05-01

    Industrial food production and processing is necessarily connected with the use of salt. Salt or sodium chloride is used as a preservative, spice, agent for color maintenance, texture, and to regulate fermentation by stopping the growth of bacteria, yeast and mold. Besides kitchen salt, other types of salt that also contain sodium are used in various technological processes in food preparing industry. Most of the "hidden" salt, 70%-75%, can be brought to the body by using industrial food, which, unfortunately, has been increasingly used due to the modern way of life. Bread and bakery products, meat products, various sauces, dried fish, various types of cheese, fast food, conserved vegetables, ready-made soups and food additives are the most common industrial foods rich in sodium. Many actions have been taken all over the world to restrict salt consumption. The World Health Organization recommends the upper limit of salt input of 5 g per day. These actions appeal to food industry to reduce the proportion of salt in their products. Besides lower salt addition during manufacture, food industry can use salt substitutes, in particular potassium chloride (KCl), in combination with additives that can mask the absence of salt, and flavor intensifiers that also enhance the product salinity. However, food industry is still quite resistant to reducing salt in their products for fear from losing profits.

  10. Switching industrial production processes from complex to defined media: method development and case study using the example of Penicillium chrysogenum.

    Science.gov (United States)

    Posch, Andreas E; Spadiut, Oliver; Herwig, Christoph

    2012-06-22

    Filamentous fungi are versatile cell factories and widely used for the production of antibiotics, organic acids, enzymes and other industrially relevant compounds at large scale. As a fact, industrial production processes employing filamentous fungi are commonly based on complex raw materials. However, considerable lot-to-lot variability of complex media ingredients not only demands for exhaustive incoming components inspection and quality control, but unavoidably affects process stability and performance. Thus, switching bioprocesses from complex to defined media is highly desirable. This study presents a strategy for strain characterization of filamentous fungi on partly complex media using redundant mass balancing techniques. Applying the suggested method, interdependencies between specific biomass and side-product formation rates, production of fructooligosaccharides, specific complex media component uptake rates and fungal strains were revealed. A 2-fold increase of the overall penicillin space time yield and a 3-fold increase in the maximum specific penicillin formation rate were reached in defined media compared to complex media. The newly developed methodology enabled fast characterization of two different industrial Penicillium chrysogenum candidate strains on complex media based on specific complex media component uptake kinetics and identification of the most promising strain for switching the process from complex to defined conditions. Characterization at different complex/defined media ratios using only a limited number of analytical methods allowed maximizing the overall industrial objectives of increasing both, method throughput and the generation of scientific process understanding.

  11. Product-service system method to measure sustainability level of traditional smoked fish processing industries

    Directory of Open Access Journals (Sweden)

    Purwaningsih Ratna

    2018-01-01

    Full Text Available Small Medium Enterprise’s (SME of traditional fish processing at Semarang, Central Java, Indonesia still focus their business on gain more profits. Sustainability aspect has not received enough attention yet. This study aims to review the sustainability level of SME smoked fish Semarang using product service system (PSS method. PSS consists of three dimensions (1 Environment, (2 Socio-cultural and (3 Economic. Each dimension consists of 6 criteria's. PSS not only assess the level of sustainability but also formulated the recommendation to increase the industries sustainability level. Sustainability assessment and recommendations formulation is guided by a check-list form. Then, the portfolio diagram used to select these recommendations according to its feasibility to be implemented and its importance for the industries. The result of sustainability assessment for traditional fish processing is 0.44, categorized as medium level. The recommendations for the environmental dimension are (1 use of liquid smoke on fish processing and (2 use of wastewater treatment with anaerobic ponds Recommendation for the socio-cultural dimension is use personal protective tool to reduce worker risk on safety and health. Recommendation for the economic dimension is used social media for product marketing and increasing the economic value of fish lung wastes. Recommendations are then illustrated in a diagram in the form of radar sustainability.

  12. The Cassava Processing Industry in Brazil: Traditional Techniques ...

    African Journals Online (AJOL)

    The paper considers the evolution of cassava-based industrial production, processing and marketing in Brazil, in light of the great technological diversification to be found in Brazil. It discusses the private role of the small- and medium-scale food and related processing enterprises in the food industry, as they employ ...

  13. Evaluation of process parameters in the industrial scale production of fish nuggets

    Directory of Open Access Journals (Sweden)

    Adriane da Silva

    2011-06-01

    Full Text Available This work reports the use of experimental design for the assessment of the effects of process parameters on the production of fish nuggets in an industrial scale environment. The effect of independent factors on the physicochemical and microbiological parameters was investigated through a full 24 experimental design. The studied factors included the temperature of fish fillet and pulp in the mixer, the temperature of the added fat, the temperature of water and the ratio of protein extraction time to emulsion time. The physicochemical analyses showed that the higher temperature of the pulp and fillet of fish, the lower the protein in the final product. Microbiological analyses revealed that the counting of Staphylococcus coagulase positive, total and thermo-tolerant coliforms were in accordance with the current legislation.

  14. Robust modelling of heat-induced reactions in an industrial food production process exemplified by acrylamide generation in breakfast cereals

    DEFF Research Database (Denmark)

    Jensen, Bo Boye Busk; Lennox, Martin; Granby, Kit

    2008-01-01

    Data from an industrial case study of breakfast cereal production indicated that the generated amounts of acrylamide are greatly dependent upon the combined effects of temperature and heating time in a roasting step process. Two approaches to obtain process models for acrylamide generation were...... of difficulties in applying multi-parameter models and emphasized the advantages of "classical" approaches to process modelling, especially for use in an industrial context. The study faced with a significant degree of variability in the data, due to fluctuations in the process, which also emphasized...... the importance of robustness in the developed models. The correlations obtained for predicting acrylamide generation in the case study present a useful tool for food processing industry to minimize acrylamide generation. In the present case it was possible by lowering process temperature and prolonging residence...

  15. Accelerators in industrial electron beam processing

    International Nuclear Information System (INIS)

    Becker, R.C.

    1984-01-01

    High power electron beam accelerators are being used for a variety of industrial processes. Such machines can process a wide range of products at very high thruput rates and at very low unit processing costs. These industrial accelerators are now capable of producing up to 200 kW of electron beam power at 4.0 MV and 100 kW at 5.0 MV. At this writing, even larger units are contemplated. The reliability of these high power devices also makes it feasible to consider bremsstrahlung (x-ray) processing as well. In addition to the advance of accelerator technology, microprocessor control systems now provide the capability to coordinate all the operations of the irradiation facility, including the accelerator, the material handling system, the personnel safety system and various auxiliary services. Facility designs can be adapted to many different industrial processes, including use of the dual purpose electron/x-ray accelerator, to ensure satisfactory product treatment with good dose uniformity, high energy efficiency and operational safety and simplicity. In addition, equipment manufacturers like RDI are looking beyond their conventional DC accelerator technology; looking at high power 10-12 MeV linear accelerators with power levels up to 25 kW or more. These high power linear accelerators could be the ideal processing tool for many sterilization and food irradiation applications. (author)

  16. Hygienic Design in the Food Processing Industry

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hjelm, M.

    2001-01-01

    Bacterial adhesion and biofilm formation are of major concern in food production and processing industry. In 1998 a Danish co-operation programme under the title Centre for Hygienic Design was funded to combine the skills of universities, research institutes and industry to focus on the following...

  17. New Product Introduction in the Pharmaceutical Industry

    DEFF Research Database (Denmark)

    Hansen, Klaus Reinholdt Nyhuus

    Due to the limited time of the monopoly provided by patent protection that is used for recouping the R&D investment, pharmaceutical companies focus on keeping time-to-market for new products as short as possible. This process is however getting more uncertain, as the outcome of clinical trials...... is unknown and negotiations with authorities have become harder, making market introduction more difficult. This dissertation treats the new product introduction process in the pharmaceutical industry from an operations perspective. The overarching aim of this dissertation is to improve the planning...... uncertainty and several important industry characteristics. The model is used to gain several insights on the use of risk packaging and on keeping time-to-market short. As capacity in secondary pharmaceutical production is critical for product availability, a capacity planning model for a new drug delivery...

  18. Specification process reengineering: concepts and experiences from Danish industry

    DEFF Research Database (Denmark)

    Hansen, Benjamin Loer; Riis, Jesper; Hvam, Lars

    2003-01-01

    This paper presents terminologies and concepts related to the IT automation of specification processes in companies manufacturing custom made products. Based on 11 cases from the Danish industry the most significant development trends are discussed.......This paper presents terminologies and concepts related to the IT automation of specification processes in companies manufacturing custom made products. Based on 11 cases from the Danish industry the most significant development trends are discussed....

  19. DeUterium industrial production - tome 8

    International Nuclear Information System (INIS)

    Chagas, T.P.

    1987-01-01

    Some selected bibliographical references about processes for deuterium industrial production are presented, as follow: isotope exchange H 2 S-H 2 O and NH 3 -H 2 , eletrolysis and distillation. (E.G.) [pt

  20. Opportunities, perspectives and limits in lactic acid production from waste and industrial by-products

    Directory of Open Access Journals (Sweden)

    Mladenović Dragana D.

    2016-01-01

    Full Text Available In line with the goals of sustainable development and environmental protection today great attention is directed towards new technologies for waste and industrial by-products utilization. Waste products represent potentially good raw material for production other valuable products, such as bioethanol, biogas, biodiesel, organic acids, enzymes, microbial biomass, etc. Since the first industrial production to the present, lactic acid has found wide application in food, cosmetic, pharmaceutical and chemical industries. In recent years, the demand for lactic acid has been increasing considerably owing to its potential use as a monomer for the production of poly-lactic acid (PLA polymers which are biodegradable and biocompatible with wide applications. Waste and industrial by-products such are whey, molasses, stillage, waste starch and lignocellulosic materials are a good source of fermentable sugars and many other substances of great importance for the growth of microorganisms, such as proteins, minerals and vitamins. Utilization of waste products for production of lactic acid could help to reduce the total cost of lactic acid production and except the economic viability of the process offers a solution of their disposal. Fermentation process depends on chemical and physical nature of feedstocks and the lactic acid producer. This review describes the characteristics, abilities and limits of microorganisms involved in lactic acid production, as well as the characteristics and types of waste products for lactic acid production. The fermentation methods that have been recently reported to improve lactic acid production are summarized and compared. In order to improve processes and productivity, fed-batch fermentation, fermentation with immobilized cell systems and mixed cultures and opportunities of open (non-sterilized fermentation have been investigated.

  1. 27 CFR 19.67 - Spirits produced in industrial processes.

    Science.gov (United States)

    2010-04-01

    ... industrial processes. 19.67 Section 19.67 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY LIQUORS DISTILLED SPIRITS PLANTS Administrative and Miscellaneous Provisions Activities Not Subject to This Part § 19.67 Spirits produced in industrial processes...

  2. Product Innovation Development in the Companies of Creative Industries

    Directory of Open Access Journals (Sweden)

    Rolandas Strazdas

    2011-10-01

    Full Text Available Many authors distinguish product innovation as a key factor for long-term competitiveness. Dominant narrow perception of a product is leading towards incorrect product development process and the consequent result is a bad product. Narrow perception of a product is one of the main paralysing factors affecting the creator in the process of product development, which leads towards a low level of product innovation. As a result, a company is losing its uniqueness, originality, and is not of  interest neither for consumers nor the product developers themselves. This article deals with the product perception problems in the companies of creative industries. The main limiting factors for the perception of a product are analysed in the article as well as possibilities to expand the perception of a product. Five main product development methods: conservative, delegative, holistic, limited open, fully open are described in the article. The choice of the product development methods is especially important for the creative industries companies whose product development process is very intensive. 

  3. Electron-processing technology: A promising application for the viscose industry

    Science.gov (United States)

    Stepanik, T. M.; Rajagopal, S.; Ewing, D.; Whitehouse, R.

    1998-06-01

    In marketing its IMPELA ® line of high power, high-throughput industrial accelerators, Atomic Energy of Canada Limited (AECL) is working with viscose (rayon) companies world-wide to integrate electron-processing technology as part of the viscose manufacturing process. The viscose industry converts cellulose wood pulp into products such as staple fiber, filament, cord, film, packaging, and non-edible sausage casings. This multibillion dollar industry is currently suffering from high production costs, and is facing increasingly stringent environmental regulations. The use of electron-treated pulp can significantly lower production costs and can provide equally significant environmental benefits. This paper describes our current understanding of the benefits of using electron-treated pulp in this process, and AECL's efforts in developing this technology.

  4. A review of radiological hazards associated with tin by-product mineral processing industry in the SEATRAD centre member countries

    International Nuclear Information System (INIS)

    Udompornwirat, S.

    1993-01-01

    Radiological hazards associated with the tin by-product mineral processing industry has recently become an issue of concern in the SEATRAD Centre member countries namely, Indonesia, Malaysia and Thailand. The SEATRAD Centre, with the assistance of a United Nations Development Program consultant, carried out an investigation on radioactivity problems at twelve tin by-product mineral processing plants in Malaysia and Thailand. The investigation included a survey of external gamma radiation levels and dust sampling for internal dose estimation as well as characterising the potential sources of radiation exposure in the plants. This paper reviews the nature of the tin by-product mineral processing industry and the general levels of associated radiological hazards. In addition, data provided by the government organisations in the member countries are reviewed. Typical annual effective doses experienced by the industry's workers are estimated on the basis of existing information, and possible measures to reduce exposure are discussed. It is concluded that the estimated median effective dose experienced by the workers is about 18 to 19 mSv per annum. Maximum exposures may exceed 200 mSv per annum. The important exposure pathways are external gamma radiation and internal radiation arising through intake of radioactive dust. 5 refs., 2 tabs., 4 figs

  5. European sites contaminated by residues from the ore extracting and processing industries

    International Nuclear Information System (INIS)

    Vandenhove, H.

    2000-01-01

    Activities linked with the ore extraction and processing industries may lead to enhanced levels of naturally occurring radionuclides (NORs) in products, by-products and waste and at the installations and in the surroundings of the facility. In the framework of the EC-DGXI CARE project (Common Approach for REstoration of contaminated sites) nine important categories of industries were identified and discussions were summarized on the industrial processes and the levels of NORs in parent material, waste and by-products. The most contaminating industries are uranium mining and milling, metal mining and smelting and the phosphate industry. Radionuclide levels in products and/or waste products from the oil and gas extraction industry and of the rare earth, zirconium and ceramics industries may be particularly elevated, but waste streams are limited. The impact on the public from coal mining and power production from coal is commonly considered low. No typical values are available for contaminant levels in materials, buildings and surroundings of radium extraction and luminizing plants, nor for thorium extraction and processing plants. An attempt to give an overview of sites in Europe contaminated with NORs, with emphasis on past practices, was only partly successful since information was often limited or unavailable. The most prominent case of environmental contamination due to mining and processing activities (uranium, metal and coal mining) is in eastern Germany. (author)

  6. Radioscopy applied to the improvement of industrial processes of quality control in the Brazilian footwear production

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes, Marcela Tatiana Fernandes; Mello Filho, Mauro Otto de Cavalcanti, E-mail: mbeserra@cefet-rj.br, E-mail: maurootto@cefet-rj.br [Centro Federal de Educacao Tecnologica Celso Suckow da Fonseca (CEFET-RJ), Rio de Janeiro, RJ (Brazil); Raupp, Fernanda Maria Pereira, E-mail: fraupp@puc-rio.br [Pontificia Universidade Catolica do Rio de Janeiro (PUC-Rio), Rio de Janeiro, RJ (Brazil). Departamento de Engenharia Industrial

    2013-07-01

    According to the Ministry of Development, Industry and Foreign Trade, China has the last five years in the Brazilian footwear market for imports, representing 70% of total imports. Brazil has been recording declines in footwear exports; in 2011 there was an average reduction of 21.5% compared to 2010. Thus, Brazil has moved to the eighth position in the export market. Moreover, Asians have been improving the quality and technological level of their footwear for niche markets. It is well known that the introduction of new technologies into industrial organizations enables adding value to their products, making the organizations more competitive in the global market. In this work, we present a study on the use of radioscopy technique to improve quality control of the Brazilian footwear industry. Being already used by some international footwear manufactures, aiming at the identification of strange bodies, control jumps, among other aspects, this technique brings innovation to the referred industry, since it is a non-destructive test approach that makes use of X-rays. We also propose a tool for the application of radioscopy technique to improve quality control processes of footwear production, employing concepts of Failure Modes and Effects Analysis (FMEA). (author)

  7. Radioscopy applied to the improvement of industrial processes of quality control in the Brazilian footwear production

    International Nuclear Information System (INIS)

    Fernandes, Marcela Tatiana Fernandes; Mello Filho, Mauro Otto de Cavalcanti; Raupp, Fernanda Maria Pereira

    2013-01-01

    According to the Ministry of Development, Industry and Foreign Trade, China has the last five years in the Brazilian footwear market for imports, representing 70% of total imports. Brazil has been recording declines in footwear exports; in 2011 there was an average reduction of 21.5% compared to 2010. Thus, Brazil has moved to the eighth position in the export market. Moreover, Asians have been improving the quality and technological level of their footwear for niche markets. It is well known that the introduction of new technologies into industrial organizations enables adding value to their products, making the organizations more competitive in the global market. In this work, we present a study on the use of radioscopy technique to improve quality control of the Brazilian footwear industry. Being already used by some international footwear manufactures, aiming at the identification of strange bodies, control jumps, among other aspects, this technique brings innovation to the referred industry, since it is a non-destructive test approach that makes use of X-rays. We also propose a tool for the application of radioscopy technique to improve quality control processes of footwear production, employing concepts of Failure Modes and Effects Analysis (FMEA). (author)

  8. GELCASTING: From laboratory development toward industrial production

    Energy Technology Data Exchange (ETDEWEB)

    Omatete, O.O.; Janney, M.A.; Nunn, S.D.

    1995-07-01

    Gelcasting, a ceramic forming process, was developed to overcome some of the limitations of other complex-shape forming techniques such as injection molding and slip casting. In gelcasting, a concentrated slurry of ceramic powder in a solution of organic monomers is poured into a mold and then polymerized in-situ to form a green body in the shape of the mold cavity. Thus, it is a combination of polymer chemistry with slip processing and represents minimal departure from standard ceramic processing. The simplicity of the process has attracted industrial partners and by collaboration between them and the developers, the process is being advanced from the laboratory toward industrial production.

  9. Logistic paradigm for industrial solid waste treatment processes

    Directory of Open Access Journals (Sweden)

    Janusz Grabara

    2014-12-01

    Full Text Available Due to the fact that industrial waste are a growing problem, both economic and environmental as their number is increasing every year, it is important to take measures to correctly dealing wi th industrial waste. This article presents the descriptive model of logistics processes concerning the management of industrial waste. In this model the flow of waste begins in the place of production and ends at their disposal. The article presents the concept of logistics model in graphical form together with an analysis of individual processes and their linkages, and opportunities to improve flow of industrial waste streams. Furthermore, the model allows for justification of the relevance of use logistics and its processes for waste management

  10. Modeling of an industrial drying process by artificial neural networks

    Directory of Open Access Journals (Sweden)

    E. Assidjo

    2008-09-01

    Full Text Available A suitable method is needed to solve the nonquality problem in the grated coconut industry due to the poor control of product humidity during the process. In this study the possibility of using an artificial neural network (ANN, precisely a Multilayer Perceptron, for modeling the drying step of the production of grated coconut process is highlighted. Drying must confer to the product a final moisture of 3%. Unfortunately, under industrial conditions, this moisture varies from 1.9 to 4.8 %. In order to control this parameter and consequently reduce the proportion of the product that does not meet the humidity specification, a 9-4-1 neural network architecture was established using data gathered from an industrial plant. This Multilayer Perceptron can satisfactorily model the process with less bias, ranging from -0.35 to 0.34%, and can reduce the rate of rejected products from 92% to 3% during the first cycle of drying.

  11. Industrial water and effluent management in the milk processing industry

    CSIR Research Space (South Africa)

    Funke, JW

    1970-01-01

    Full Text Available One of the most important commodities used in any food-processing industry is water which must be of the right quality. Water which comes into direct contact with milk or milk products must meet standards which are even stricter than those for a...

  12. Expanding Canadian natural gas production will strengthen growth of LP-gas industry

    International Nuclear Information System (INIS)

    Hawkins, D.J.

    1994-01-01

    In 1992, over 86% of Canadian propane and 70% of Canadian butane production originated in gas plants. Propane and butane production not recovered at gas plants is recovered in other processing facilities, primarily refineries and heavy oil upgraders. As a result, supplies of both products are largely tied to natural gas production, and the outlook for natural gas therefore provides the basis for any discussion on the outlook for gas processing and NGL industry infrastructure. The paper discusses gas processing, economies of scale, NGL supply, expected declines, industry structure and infrastructure, the two major centers of the Canadian NGL industry, new shippers, and required pipeline expansion

  13. Advanced glycation End-products (AGEs): an emerging concern for processed food industries.

    Science.gov (United States)

    Sharma, Chetan; Kaur, Amarjeet; Thind, S S; Singh, Baljit; Raina, Shiveta

    2015-12-01

    The global food industry is expected to increase more than US $ 7 trillion by 2014. This rise in processed food sector shows that more and more people are diverging towards modern processed foods. As modern diets are largely heat processed, they are more prone to contain high levels of advanced glycation end products (AGEs). AGEs are a group of complex and heterogeneous compounds which are known as brown and fluorescent cross-linking substances such as pentosidine, non-fluorescent cross-linking products such as methylglyoxal-lysine dimers (MOLD), or non-fluorescent, non-cross linking adducts such as carboxymethyllysine (CML) and pyrraline (a pyrrole aldehyde). The chemistry of the AGEs formation, absorption and bioavailability and their patho-biochemistry particularly in relation to different complications like diabetes and ageing discussed. The concept of AGEs receptor - RAGE is mentioned. AGEs contribute to a variety of microvascular and macrovascular complications through the formation of cross-links between molecules in the basement membrane of the extracellular matrix and by engaging the receptor for advanced glycation end products (RAGE). Different methods of detection and quantification along with types of agents used for the treatment of AGEs are reviewed. Generally, ELISA or LC-MS methods are used for analysis of foods and body fluids, however lack of universally established method highlighted. The inhibitory effect of bioactive components on AGEs by trapping variety of chemical moieties discussed. The emerging evidence about the adverse effects of AGEs makes it necessary to investigate the different therapies to inhibit AGEs.

  14. Development of Industrial-Scale Fission 99Mo Production Process Using Low Enriched Uranium Target

    Directory of Open Access Journals (Sweden)

    Seung-Kon Lee

    2016-06-01

    Full Text Available Molybdenum-99 (99Mo is the most important isotope because its daughter isotope, technetium-99m (99mTc, has been the most widely used medical radioisotope for more than 50 years, accounting for > 80% of total nuclear diagnostics worldwide. In this review, radiochemical routes for the production of 99Mo, and the aspects for selecting a suitable process strategy are discussed from the historical viewpoint of 99Mo technology developments. Most of the industrial-scale 99Mo processes have been based on the fission of 235U. Recently, important issues have been raised for the conversion of fission 99Mo targets from highly enriched uranium to low enriched uranium (LEU. The development of new LEU targets with higher density was requested to compensate for the loss of 99Mo yield, caused by a significant reduction of 235U enrichment, from the conversion. As the dramatic increment of intermediate level liquid waste is also expected from the conversion, an effective strategy to reduce the waste generation from the fission 99Mo production is required. The mitigation of radioxenon emission from medical radioisotope production facilities is discussed in relation with the monitoring of nuclear explosions and comprehensive nuclear test ban. Lastly, the 99Mo production process paired with the Korea Atomic Energy Research Institute's own LEU target is proposed as one of the most suitable processes for the LEU target.

  15. Comparative life cycle assessment of industrial multi-product processes

    OpenAIRE

    Jung, Johannes

    2014-01-01

    The demand for environmentally safe industrial processes is increasing. Therefore, environmental impacts of new processes have to be examined at an early stage. A method for analyzing environmental impacts is life cycle assessment (LCA). A major trouble of LCA are multi-functionality problems. Multi-functionality problems can be fixed using alternative methods such as system expansion, avoided burden and allocation. Each of the three methods requires choices by the LCA-practitioner. The choic...

  16. Energy use in the food-products (not elsewhere classified) industry

    Energy Technology Data Exchange (ETDEWEB)

    Cleland, A.C.; Earle, M.D.

    1980-06-01

    Energy consumption data in the food products industry were collected by a postal survey and by factory energy surveys. Average levels of energy consumption were evaluated for various product types, sugar refining was found to require 4.0 MJ/kg, fat and oil processing 8.5 MJ/kg, pasta product manufacture 4.3 MJ/kg, instant coffee production 48 MJ/kg, roasting of coffee beans 2.2 MJ/kg, vinegar production 3.3 MJ/litre, compressed yeast production 5.4 MJ/kg, sandwich spread preparation 5.3 MJ/kg, drying of products with initial moisture contents below 30% 8.2 MJ/kg, drying of products with initial moisture contents of 70 to 90% 39 MJ/kg and dry mixing of powders 0.46 MJ/kg. Data were also obtained for a variety of other minor products. For any particular product, differences in energy use that occurred between factories could largely be explained by differences in types of factory services and processes. Some data were available for equivalent US industries and in general, the New Zealand industy uses either a similar amount of or less energy than these United States industries. Possible areas for energy conservation in the industry are discussed.

  17. Cogeneration technology alternatives study. Volume 2: Industrial process characteristics

    Science.gov (United States)

    1980-01-01

    Information and data for 26 industrial processes are presented. The following information is given for each process: (1) a description of the process including the annual energy consumption and product production and plant capacity; (2) the energy requirements of the process for each unit of production and the detailed data concerning electrical energy requirements and also hot water, steam, and direct fired thermal requirements; (3) anticipated trends affecting energy requirements with new process or production technologies; and (4) representative plant data including capacity and projected requirements through the year 2000.

  18. Chemistry in production of heavy water and industrial solvents

    International Nuclear Information System (INIS)

    Thomas, P.G.

    2015-01-01

    Industries are the temples of modern science built on the robust foundation of science and technology. The genesis of giant chemical industries is from small laboratories where the scientific thoughts are fused and transformed into innovative technologies Heavy water production is an energy intensive giant chemical industry where various hazardous and flammable chemicals are handled, extreme operating conditions are maintained and various complex chemical reactions are involved. Chemistry is the back bone to all chemical industrial activities and plays a lead role in heavy water production also. Heavy Water Board has now mastered the technology of design, construction, operation and maintenance of Heavy Water plants as well as fine tuning of the process make it more cost effective and environment friendly. Heavy Water Board has ventured into diversified activities intimately connected with our three stages of Nuclear Power Programme. Process development for the production of nuclear grade solvents for the front end and back end of our nuclear fuel cycle is one area where we have made significant contributions. Heavy Water Board has validated, modified and fine-tuned the synthesis routes for TBP, D2EHPA, TOPO, TAPO TIAP, DNPPA, D2EHPA-II, DHOA etc and these solvents were accepted by end users. Exclusive campaigns were carried out in laboratory scale, bench scale and pilot plant scale before scaling up to industrial scale. The process chemistry is understood very well and chemical parameters were monitored in every step of the synthesis. It is a continual improvement cycle where fine tuning is carried out for best quality and yield of product at lowest cost. In this presentation, an attempt is made to highlight the role of chemistry in the production of Heavy Water and industrial solvents

  19. Interfacing industrial process control systems to LEP/LHC

    International Nuclear Information System (INIS)

    Rabany, M.

    1992-01-01

    Modern industrial process control systems have developed to meet the needs of industry to increase the production while decreasing the costs. Although particle accelerators designers have pioneered in control systems during the seventies, it has now become possible to them to profit of industrial solutions in substitution of, or in complement with the more traditional home made ones. Adapting and integrating such industrial systems to the accelerator control area will certainly benefit to the field in terms of finance, human resources and technical facilities offered off-the-shelf by the widely experienced industrial controls community; however this cannot be done without slightly affecting the overall accelerator control architecture. The paper briefly describes the industrial controls arena and takes example on an industrial process control system recently installed at CERN to discuss in detail the related choices and issues. (author)

  20. [Fermentation production of microbial catalase and its application in textile industry].

    Science.gov (United States)

    Zhang, Dongxu; Du, Guocheng; Chen, Jian

    2010-11-01

    Microbial catalase is an important industrial enzyme that catalyzes the decomposition of hydrogen peroxide to water and oxygen. This enzyme has great potential of application in food, textile and pharmaceutical industries. The production of microbial catalase has been significantly improved thanks to advances in bioprocess engineering and genetic engineering. In this paper, we review the progresses in fermentation production of microbial catalase and its application in textile industry. Among these progresses, we will highlight strain isolation, substrate and environment optimization, enzyme induction, construction of engineering strains and application process optimization. Meanwhile, we also address future research trends for microbial catalase production and its application in textile industry. Molecular modification (site-directed mutagenesis and directed revolution) will endue catalase with high pH and temperature stabilities. Improvement of catalase production, based on the understanding of induction mechanism and the process control of recombinant stain fermentation, will further accelerate the application of catalase in textile industry.

  1. PRODUCTION OF INDUSTRY SALT WITH SEDIMENTATION – MICROFILTRATION PROCESS: OPTIMAZATION OF TEMPERATURE AND CONCENTRATION BY USING SURFACE RESPONSE METHODOLOGY

    Directory of Open Access Journals (Sweden)

    Widayat Widayat

    2012-02-01

    Full Text Available The salt of sodium chloride commonly used consumption in house , so as a raw material in industry. Thequality of salt depends on sodium chloride concentration. The objective of this research is obtained ofoptimum condition in production of salt industry by using sedimentation and microfiltration process. Theoptimization used surface response methodology and analysis by Statistica 6 software. The responseperceived is NaCl concentration in product. The experiments do by mixing stearic acid with NaOH solutionto product stearic sodium. Then, the solution mixed with sea water, so the white solid will be emerge, thereare stearic calcium and stearic magnesium. And so filtrate evaporated until to obtain salt. TheMathematical model for reduction of Ca2+ and Mg2+ are1 222 221 1 Y = 93,3185 + 1,0967 X + 0,1909 X +1,0682 X - 0,2333 X - 0,3376 X X , with maximum conversion is94,46% at temperature 82,42oC and stearic sodium concentration 14,16%(v/v. The maximum of NaClconcentration is 96,19% at temperature 81,54oC and stearic sodium concetration 13,11 %(v/v. Themathematical model for NaCl production is1 222 221 1 Y = 92,7596 − 0,3443 X − 3,3706 X + 2,9553 X - 0,9562 X - 1,9272 X X . The results of NaCl not yetfulfilled with SNI industry salt. The NaCl concetration in SNI is 98,5%. So, this process is nt aplicable forproductiob salt industry in Indonesia.

  2. An industrial radiation source for food processing

    International Nuclear Information System (INIS)

    Sadat, R.

    1986-01-01

    The scientific linacs realized by CGR MeV in France have been installed in several research centers, the medical accelerators of CGR MeV have been installed in radiotherapy centers all over the world, and the industrial linacs have been used for radiography in heavy industries. Based on the experience for 30 years, CGR MeV has realized a new industrial radiation source for food processing. CARIC is going to install a new machine of CGR MeV, CASSITRON, as the demand for radiation increased. This machine has been devised specially for industrial irradiation purpose. Its main features are security, simplicity and reliability, and it is easy to incorporate it into a production line. The use of CASSITRON for food industry, the ionizing effect on mechanically separated poultry meat, the capital and processing cost and others are explained. Only 10 % of medical disposable supplies is treated by ionizing energy in France. The irradiation for food decontamination, and that for industrial treatment are demanded. Therefore, CARIC is going to increase the capacity by installing a CASSITRON for sterilization. The capital and processing cost are shown. The start of operation is expected in March, 1986. At present, a CASSITRON is being installed in the SPI food processing factory, and starts operation in a few weeks. (Kako, I.)

  3. Modeling intermediate product selection under production and storage capacity limitations in food processing

    DEFF Research Database (Denmark)

    Kilic, Onur Alper; Akkerman, Renzo; Grunow, Martin

    2009-01-01

    In the food industry products are usually characterized by their recipes, which are specified by various quality attributes. For end products, this is given by customer requirements, but for intermediate products, the recipes can be chosen in such a way that raw material procurement costs and pro...... with production and inventory planning, thereby considering the production and storage capacity limitations. The resulting model can be used to solve an important practical problem typical for many food processing industries.......In the food industry products are usually characterized by their recipes, which are specified by various quality attributes. For end products, this is given by customer requirements, but for intermediate products, the recipes can be chosen in such a way that raw material procurement costs...... and processing costs are minimized. However, this product selection process is bound by production and storage capacity limitations, such as the number and size of storage tanks or silos. In this paper, we present a mathematical programming approach that combines decision making on product selection...

  4. Resource recovery from bio-based production processes: a future necessity?

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; S.B.A. Udugama, Isuru; Cignitti, Stefano

    2017-01-01

    The promise of transforming waste streams with small economic value into valuable products makes resource recovery technologies in bio-based production processes an attractive proposition. However, the use of resource recovery technologies in industrial applications is still minimal, despite its...... technologies to industrial bio-based production processes. The role and importance of economics, technology readiness and socio-environmental impacts of resource recovery in successfully implementing resource recovery technologies in industrial bio-based production processes is also discussed. Finally, based...... wide use in closely related processes such as dairy production. In this paper, a perspective on the role of resource recovery in bio-based production processes is provided through reviewing the past practice and identifying the benefits, opportunities and challenges of introducing resource recovery...

  5. Radiation processing in the plastics industry

    International Nuclear Information System (INIS)

    Saunders, C.B.

    1988-01-01

    The interaction of ionizing radiation with organic substrates to produce useful physical and chemical changes is the basis of the radiation processing industry for plastics. Electron beam (EB) accelerators dominate the industry; however, there are a few small applications that use gamma radiation. The five general product categories that account for over 95% of the worldwide EB capacity used for plastics production are the following: wire and cable insulation; heat-shrinkable film, tubes and pipes; radiation-curable coatings; rubber products; and polyolefin foam. A total of 6.1% of the yearly production of these products in the United States is EB treated. The United States accounts for 59% of the total worldwide EB capacity of 20.5 MW (1984), followed by Europe (16%) and Japan (15%). There are 469 to 479 individual EB units worldwide used for the production of plastics and rubber. The average annual rate of growth (AARG) for the EB processing of plastics in Japan, from 1977 to 1987, was 13.3%. The AARG for Japan has decreased from 20% for 1977 to 198, to 6.4% for 1984 to 1987. Radiation cross-linking, of power cable insulation (cable rating ≥75 kV), thick polyolefin and rubber sheet (≥15 mm), and thick-walled tubing is one fo the potential applications for a 5- to 10-MeV EB system. Other products such as coatings, films and wire insulation may be economically EB-treated using a 5 to 10 MeV accelerator, if several layers of the product could be irradiated simultaneously. Two general product categories that require more study to determine the potential of high-energy EB processing are moulded plastics and composite materials. 32 refs

  6. Conditions for industrial production

    DEFF Research Database (Denmark)

    Jensen, Karsten Ingerslev; Schultz, Jørgen Munthe; Brauer, H.

    1996-01-01

    The possibility of an industrial aerogel glazing production is discussed with respect to sample size, sales volume and prices. Different ways of an industrial assembling line is outlined and the total costs of a 1 square meter aerogel glazing is calculated.......The possibility of an industrial aerogel glazing production is discussed with respect to sample size, sales volume and prices. Different ways of an industrial assembling line is outlined and the total costs of a 1 square meter aerogel glazing is calculated....

  7. Fundamental Theories and Key Technologies for Smart and Optimal Manufacturing in the Process Industry

    Directory of Open Access Journals (Sweden)

    Feng Qian

    2017-04-01

    Full Text Available Given the significant requirements for transforming and promoting the process industry, we present the major limitations of current petrochemical enterprises, including limitations in decision-making, production operation, efficiency and security, information integration, and so forth. To promote a vision of the process industry with efficient, green, and smart production, modern information technology should be utilized throughout the entire optimization process for production, management, and marketing. To focus on smart equipment in manufacturing processes, as well as on the adaptive intelligent optimization of the manufacturing process, operating mode, and supply chain management, we put forward several key scientific problems in engineering in a demand-driven and application-oriented manner, namely: ① intelligent sensing and integration of all process information, including production and management information; ② collaborative decision-making in the supply chain, industry chain, and value chain, driven by knowledge; ③ cooperative control and optimization of plant-wide production processes via human-cyber-physical interaction; and ④ life-cycle assessments for safety and environmental footprint monitoring, in addition to tracing analysis and risk control. In order to solve these limitations and core scientific problems, we further present fundamental theories and key technologies for smart and optimal manufacturing in the process industry. Although this paper discusses the process industry in China, the conclusions in this paper can be extended to the process industry around the world.

  8. Sensible production processes with electricity

    Energy Technology Data Exchange (ETDEWEB)

    Eerola, P.; Annala, T.; Wickstroem, T. [ed.

    1997-11-01

    Small and medium-sized industrial enterprises use electricity increasingly for both heating and production, as electricity offers easy adjustability and has little need for maintenance. In production processes, the advantages of electricity also include uniform quality, automation and cleanness

  9. Industrial recovered-materials-utilization targets for the textile-mill-products industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-01-01

    The Congress, in the National Energy Conservation and Policy Act of 1978 (NECPA), directed the Department of Energy to establish materials recovery targets for the metals and metal products, paper and allied products, rubber, and textile-mill-products industries. The targets were developed to provide incentives for using energy-saving recorded materials and to provied a yardstick for measuring progress and improvement in this endeavor. The NECPA indicates that the targets should represent the maximum technically and economically feasible increase in the use of energy-saving recovered materials that each industry can achieve progressively by January 1, 1987. Materials affected by recovered-materials targets include and are limited to aluminum, copper, lead, zinc, iron, steel, paper and associated products, textile-mill, products, and rubber. Using information gathered from the textile-mill-products industry and from other textile-relaed sources, DOE has developed recovered materials targets for that industry. This report presents those targets and their basis and justification. Following an overview of the textile industry, the chapters are: Textile-Mill-Products Industry Operations; Economic Analysis of the Textile-Mill-Products Industry; Governmental and Regulatory Influence on the US Textile Industry; Current Mill Use of Recovered Materials in the Textile-Mill-Products Industry; Limitations on the Use of Recovered Materials in the US Textile-Mill-Products Industry; Materials-Recovery Targets; and Government and Industry Actions That Could Increase the Use of Recovered Materials.

  10. MANAGEMENT OF THE PROCESS OF DEVELOPMENT OF PRODUCTS: STUDY OF THE LEVELS OF MATURITY IN FOOD INDUSTRIES

    Directory of Open Access Journals (Sweden)

    De Greef, Melisa

    2017-12-01

    Full Text Available The development of new products is an essential activity for the survival and competitiveness of companies. This process involves different stages, from the identification of consumers needs to the launch, follow-up and recall of the product in the market. At food producing industries, Product Development Process Management has an important role, due to the competitive environment in which they operate. However, in these companies’ different levels of the process systematization are perceived. In this sense, Maturity Level provides guidelines to observe which best practices are institutionalized and become effective in the organization. Selected literature recognizes five maturity levels: Basic, Intermediate, Measurable, Controlled and Continuous Improvement. This paper presents a diagnosis of the maturity level of Product Development Process Management on food companies Santa Fe (Argentina. Eleven companies belonging to three sectors of economic activity, selected according to their importance for the region (dairy products, inputs and meat are selected. A descriptive study is carried out through the application of a semi-structured questionnaire. Among the main conclusions, it is observed that companies interviewed have Basic and Intermediate Maturity Levels. Particularly, there are remarkable differences in relation to the company size (to a larger size, larger degree of PDP process systematization and higher maturity level.

  11. Production yield analysis in the poultry processing industry

    NARCIS (Netherlands)

    Somsen, D.J.; Capelle, A.; Tramper, J.

    2004-01-01

    The paper outlines a case study where the PYA-method (production yield analysis) was implemented at a poultry-slaughtering line, processing 9000 broiler chicks per hour. It was shown that the average live weight of a flock of broilers could be used to predict the maximum production yield of the

  12. Preparing skilled labor in industry through production-based curriculum approach in vocational high school

    Science.gov (United States)

    Yoto

    2017-09-01

    Vocational high school (Sekolah Menengah Kejuruan / SMK) aims to prepare mid-level skilled labors to work in the industry and are able to create self-employment opportunities. For those reasons, the curriculum in SMK should be based on meeting the needs of the industries and is able to prepare learners to master the competence in accordance with the skills program of their choice. Production based curriculum is the curriculum which the learning process is designed together with the production process or using production process as a learning medium. This approach with the primary intention to introduce students with the real working environment and not merely simulations. In the production-based curriculum implementation model, students are directly involved in the industry through the implementation of industrial working practices, do work on production units in school, and do practical work in school by doing the job as done in the industry by using industry standards machines.

  13. Fungal Morphology in Industrial Enzyme Production - Modelling and Monitoring

    DEFF Research Database (Denmark)

    Quintanilla, D.; Hagemann, T.; Hansen, K.

    2015-01-01

    Filamentous fungi are widely used in the biotechnology industry for the production of industrial enzymes. Thus, considerable work has been done with the purpose of characterizing these processes. The ultimate goal of these efforts is to be able to control and predict fermentation performance......, and on the way the data is interpreted-i.e. which models were applied. The main filamentous fungi used in industrial fermentation are introduced, ranging from Trichoderma reesei to Aspergillus species. Due to the fact that secondary metabolites, like antibiotics, are not to be considered bulk products, organisms...

  14. Improving the quotation process with product configuration

    DEFF Research Database (Denmark)

    Hvam, Lars; Christensen, Simon Pape

    2006-01-01

    How can product configuration support the process of engineering highly complex industrial products? This article describes how an IT-based product configuration system was developed to support the process of mak-ing budget quotations. The article is based on a research project carried out...

  15. NEW ECO-EFFICIENT PRODUCTS USED IN LEATHER INDUSTRY

    Directory of Open Access Journals (Sweden)

    ROSU Dan

    2016-05-01

    Full Text Available In today's move to "sustainable production" the leather industry, as well as many other industries is recognized as a polluting one. Traditional chemical operations are polluting because of the levels of inorganic chemical waste. Process chemicals which are not consumed within the reactions necessary to convert collagen to leather are currently discharged to waste. These are usually applied during bulk production, such as inorganic agents from beam house and tanning processes, e.g. lime, sulphide, ammonium salts, sulphuric acid and sodium chloride, mineral tanning agents – mainly Cr(III and the less common Al(III, Zr(III, Ti(III, Fe(III salts -, whereas depending on the tanning process and the leather article produced organic chemical waste discharged comprises aldehydic and polyphenolic tanning products, bating enzymes, organic carboxylic acids and excess electrolyte stable synthetic fat liquors. It is rare for chemicals and water to be recovered for re-use from several of these process steps. Moreover, tanners worldwide are required to operate within strict legislative boundaries. Serious drawbacks continuously arise concerning the chrome–tanning process in leather industry and the environmental hazardous consequences of chromium containing effluents. In order to overcome this impediment, a great deal of research has been focused on developing chrome–free tanning methods in the past years, such as titanium tanning. In the present study, Ti–Al tanned bovine leather was characterized by means of SEM microscopy, EDAX elemental analysis, ATR–FTIR spectroscopy, thermogravimetry TGA, and differential scanning calorimetry DSC techniques.

  16. Process and petroleum industry

    International Nuclear Information System (INIS)

    1998-01-01

    In comparison with many industries, the oil and gas industry is somewhat unique in that it has been operating in a global environment for many decades. The North Sea exploration and production industry is now entering a challenging era for business growth which is a mature region with smaller and smaller fields, more difficult to find and which require innovative development schemes. This presentation relates to information technology offering the exploration and production industry a unique set of business tools to improve performance and enable growth while reducing risk

  17. Process and petroleum industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-12-01

    In comparison with many industries, the oil and gas industry is somewhat unique in that it has been operating in a global environment for many decades. The North Sea exploration and production industry is now entering a challenging era for business growth which is a mature region with smaller and smaller fields, more difficult to find and which require innovative development schemes. This presentation relates to information technology offering the exploration and production industry a unique set of business tools to improve performance and enable growth while reducing risk

  18. Development of continuous pharmaceutical production processes supported by process systems engineering methods and tools

    DEFF Research Database (Denmark)

    Gernaey, Krist; Cervera Padrell, Albert Emili; Woodley, John

    2012-01-01

    The pharmaceutical industry is undergoing a radical transition towards continuous production processes. Systematic use of process systems engineering (PSE) methods and tools form the key to achieve this transition in a structured and efficient way.......The pharmaceutical industry is undergoing a radical transition towards continuous production processes. Systematic use of process systems engineering (PSE) methods and tools form the key to achieve this transition in a structured and efficient way....

  19. Disaggregate energy consumption and industrial production in South Africa

    International Nuclear Information System (INIS)

    Ziramba, Emmanuel

    2009-01-01

    This paper tries to assess the relationship between disaggregate energy consumption and industrial output in South Africa by undertaking a cointegration analysis using annual data from 1980 to 2005. We also investigate the causal relationships between the various disaggregate forms of energy consumption and industrial production. Our results imply that industrial production and employment are long-run forcing variables for electricity consumption. Applying the [Toda, H.Y., Yamamoto, T., 1995. Statistical inference in vector autoregressions with possibly integrated processes. Journal of Econometrics 66, 225-250] technique to Granger-causality, we find bi-directional causality between oil consumption and industrial production. For the other forms of energy consumption, there is evidence in support of the energy neutrality hypothesis. There is also evidence of causality between employment and electricity consumption as well as coal consumption causing employment.

  20. Determination and ranking cleaner production criteria by using analytic hierarchy process (Case study: Latif paper products company

    Directory of Open Access Journals (Sweden)

    Yaghob Asadizadeh

    2018-02-01

    Full Text Available Cleaner production process is an environmentally friendly approach that attempts to reduce waste and energy consumption then reduce environmental pollutions of industrial processes to provide the possibility of sustainable production in industrial units. To achieve this goal and alignment with cleaner production strategies, paper industries should consider reducing wastes of production processes and irregular consumption of energy as a priority in their programs. In this research Analytic Hierarchy Process has been applied and a three level hierarchy model was structured to facilitate the cleaner production process in Latif paper products firm. Using a literature review and field study, the proposed model provided a framework for cleaner production implementation in the firm. Results showed priorities of the main criteria of cleaner production are process change, product modification, implementation of preventive maintenance system, resititution and man force capitals respectively. Process change criterion allocated 40 percent of the total weighing value and has the highest priority in implementation of cleaner production strategy. Existence of industrial automation and its technology level which is a sub criterion of process change has the highest priority among 31 sub criteria. Also some of higher priority sub criteria such as use of higher quality inclusion and implementation of calibration system are related to process change. Therefore, to achieve cleaner production goals and implementation of its strategic objectives it is necessary to pay more attention to this criterion. Inconsistency ratio of the research is 0.06 which indicates the results are compatible. The results of this research can be used to accelerate the implementation of cleaner production process in Iran’s pulp and paper industry.

  1. Cleaner production options for reducing industrial waste: the case of batik industry in Malang, East Java-Indonesia

    Science.gov (United States)

    Sirait, M.

    2018-01-01

    The aim of this research is to conduct cleaner production options for improving the environmental performance during the production of batik industry, the case of UKM batik, Malang, East Java. Batik industry is one of small and medium textile industry which has contribution to economic growth in Malang. However, during production the batik, it generates wastewater that has potential to decrease the environmental performance. Wastewater from Celaket batik industry has BOD, COD, TSS, and pH level is far larger than the threshold of water quality standard as a result of use chemical substance during the dyes processing. In order to prevent generating wastewater, this study utilized cleaner production options, such as substitution of input material.Substitution of input material for dyes process was implemented by replacement chemical dyes (e.g.indigosol, nafthol, rapid) with natural dyes (e.g. Indigofero Tintoria). Modifying of technology/equipment was conducted by developing wastewater treatment equipment to reduce waste of batik production. The implementation of this strategy was carried out by changing input material from chemical dyes with natural dyes. The CP uptake could reduce significantly the environmental impact in term of reduction of COD, BOD, and TSS.

  2. About the new industrial production management concept as the company strategy in the fourth industrial revolution

    Directory of Open Access Journals (Sweden)

    Kovalchuk Julia

    2017-01-01

    Full Text Available The new industrial production management requires a review of the third industrial revolution results and accounting for mass adoption of information and communication technologies to create the organizational basis of the fourth industrial revolution. The future changes will affect all components of the organization and management components of industrial enterprises, forming the potential of new competitive advantages in a global economy. The research included the identification of key factors of formation, development and destruction (absorption related branches of knowledge the industrial production management as the theory and practical activities, given the critical approach to its nature and processes. Revealed common signs of the industrial production management need as a field of knowledge in the framework of previous and current industrial revolutions. It is shown that the industrial production management effectively solves the problem of subsistence economy, and substantiates that the modern digital economy also has the characteristics of subsistence economy. It is important the necessity of formulation of a new organizational thinking, the implementation of which is possible in the modern interpretation of the project office. The article represents the theoretical basis for developing practical recommendations for the formation of the new concept of industrial production management to take advantage of the impact of engineering component on the economic results and the creation of project offices for the development of traditional and created markets in the organization of a new production mode (based on the digital economy.

  3. Benchmarking of Processes for the Biosynthesis of Natural Products

    DEFF Research Database (Denmark)

    Seita, Catarina Sanches

    putida GS1. (R)-perillic acid is a monoterpenoic acid with antimicrobial properties. It has a strong inhibitory effect on bacteria and fungus, which makes it an attractive compound to be used as a preservative for instance in cosmetic industry, but on the other hand makes the biosynthesis a complicated....... These biological activities can be of interest for use in different sectors of chemical industry, in particular pharmaceutical industry where several drugs are derived or inspired by natural products structure. However, the large scale production of natural products is hindered by its relatively poor abundance...... of the process in comparison with other sweeteners. The main benefit of this early-stage evaluation is putting the biosynthesis of natural products into context in relation to demands of an industrially feasible chemical process. Moreover, it can give very meaningful insight into process development and provides...

  4. Development of industrial-scale fission {sup 99}Mo production process using low enriched uranium target

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Kon; Lee, Jun Sig [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Beyer, Gerd J. [Grunicke Strasse 15, Leipzig (Germany)

    2016-06-15

    Molybdenum-99 ({sup 99}Mo) is the most important isotope because its daughter isotope, technetium-99m ({sup 99}mTc), has been the most widely used medical radioisotope for more than 50 years, accounting for > 80% of total nuclear diagnostics worldwide. In this review, radiochemical routes for the production of {sup 99}Mo, and the aspects for selecting a suitable process strategy are discussed from the historical viewpoint of {sup 99}Mo technology developments. Most of the industrial-scale {sup 99}Mo processes have been based on the fission of {sup 235}U. Recently, important issues have been raised for the conversion of fission {sup 99}Mo targets from highly enriched uranium to low enriched uranium (LEU). The development of new LEU targets with higher density was requested to compensate for the loss of {sup 99}Mo yield, caused by a significant reduction of {sup 235}U enrichment, from the conversion. As the dramatic increment of intermediate level liquid waste is also expected from the conversion, an effective strategy to reduce the waste generation from the fission {sup 99}Mo production is required. The mitigation of radioxenon emission from medical radioisotope production facilities is discussed in relation with the monitoring of nuclear explosions and comprehensive nuclear test ban. Lastly, the {sup 99}Mo production process paired with the Korea Atomic Energy Research Institute's own LEU target is proposed as one of the most suitable processes for the LEU target.

  5. State and parameter estimation based on a nonlinear filter applied to an industrial process control of ethanol production

    Directory of Open Access Journals (Sweden)

    Meleiro L.A.C.

    2000-01-01

    Full Text Available Most advanced computer-aided control applications rely on good dynamics process models. The performance of the control system depends on the accuracy of the model used. Typically, such models are developed by conducting off-line identification experiments on the process. These experiments for identification often result in input-output data with small output signal-to-noise ratio, and using these data results in inaccurate model parameter estimates [1]. In this work, a multivariable adaptive self-tuning controller (STC was developed for a biotechnological process application. Due to the difficulties involving the measurements or the excessive amount of variables normally found in industrial process, it is proposed to develop "soft-sensors" which are based fundamentally on artificial neural networks (ANN. A second approach proposed was set in hybrid models, results of the association of deterministic models (which incorporates the available prior knowledge about the process being modeled with artificial neural networks. In this case, kinetic parameters - which are very hard to be accurately determined in real time industrial plants operation - were obtained using ANN predictions. These methods are especially suitable for the identification of time-varying and nonlinear models. This advanced control strategy was applied to a fermentation process to produce ethyl alcohol (ethanol in industrial scale. The reaction rate considered for substratum consumption, cells and ethanol productions are validated with industrial data for typical operating conditions. The results obtained show that the proposed procedure in this work has a great potential for application.

  6. Exergy analysis in industrial food processing

    NARCIS (Netherlands)

    Zisopoulos, F.K.

    2016-01-01

    The sustainable provision of food on a global scale in the near future is a very serious challenge. This thesis focuses on the assessment and design of sustainable industrial food production chains and processes by using the concept of exergy which is an objective metric based on the first and

  7. Impact of synthetic biology and metabolic engineering on industrial production of fine chemicals

    DEFF Research Database (Denmark)

    Jullesson, David; David, Florian; Pfleger, Brian

    2015-01-01

    Industrial bio-processes for fine chemical production are increasingly relying on cell factories developed through metabolic engineering and synthetic biology. The use of high throughput techniques and automation for the design of cell factories, and especially platform strains, has played...... chemicals that have reached the market, key metabolic engineering tools that have allowed this to happen and some of the companies that are currently utilizing these technologies for developing industrial production processes....... an important role in the transition from laboratory research to industrial production. Model organisms such as Saccharomyces cerevisiae and Escherichia coli remain widely used host strains for industrial production due to their robust and desirable traits. This review describes some of the bio-based fine...

  8. A Product Line Enhanced Unified Process

    DEFF Research Database (Denmark)

    Zhang, Weishan; Kunz, Thomas

    2006-01-01

    The Unified Process facilitates reuse for a single system, but falls short handling multiple similar products. In this paper we present an enhanced Unified Process, called UPEPL, integrating the product line technology in order to alleviate this problem. In UPEPL, the product line related activit...... activities are added and could be conducted side by side with other classical UP activities. In this way both the advantages of Unified Process and software product lines could co-exist in UPEPL. We show how to use UPEPL with an industrial mobile device product line in our case study....

  9. Process analysis and data driven optimization in the salmon industry

    DEFF Research Database (Denmark)

    Johansson, Gine Ørnholt

    Aquaculture supplies around 70% of the salmon in the World and the industry is thus an important player in meeting the increasing demand for salmon products. Such mass production calls for systems that can handle thousands of tonnes of salmon without compromising the welfare of the fish...... and the following product quality. Moreover, the requirement of increased profit performance for the industry should be met with sustainable production solutions. Optimization during the production of salmon fillets could be one feasible approach to increase the outcome from the same level of incoming raw material...... and analysis of data from the salmon industry could be utilized to extract information that will support the industry in their decision-making processes. Mapping of quality parameters, their fluctuations and influences on yield and texture has been investigated. Additionally, the ability to predict the texture...

  10. Isotopes for the improvement of industrial products

    International Nuclear Information System (INIS)

    Schultze-Kraft, P.

    1978-01-01

    Full text: For many years the International Atomic Energy Agency has been giving technical assistance to developing countries on the application of radioisotopes in medicine, agriculture and hydrology. With increasing industrialization, these countries feel a growing need for the use of isotopic methods as a means of improving the control of production processes and the quality of industrial products. In response to the demand for training in this field, the IAEA recently held its first Regional Training Course in the Practical Use of Radioisotope Techniques in Industry for Process and Quality Control. The course was given from 27 March to 28 April 1978 at the Instituto Venezolano de Investigaciones Cientificas (IVIC) in Caracas, Venezuela, in co-operation with the Consejo Nacional para el Desarrollo de la Industria Nuclear (CONAN) and the Junta del Acuerdo de Cartagena. It was financed jointly by the IAEA and CONAN, and in addition received a special contribution by the Government of the Federal Republic of Germany. Participants were 18 engineers and physicists from Bolivia, Chile, Colombia, Ecuador, Peru and Venezuela, and the lecturers came from Denmark, Federal Republic of Germany, Poland and the host country. Course directors were Dr. J.J. Henriquez (IVIC) and Dr. L. Wiesner (IAEA expert). The idea of the course was to demonstrate that radioisotope techniques can considerably reduce production costs by optimizing industrial processes and making more efficient use of raw materials. It is estimated that the paper industry in the USA, for example, is saving about 100 million dollars per year through the application of radioisotopes. During the training course, the participants gained practical experience in applying isotopic techniques in several fields: in a paper mill at Moron they measured the weight per surface area, and in the cement factory of Ocumare del Tuy the residence time of clinker, at the new international airport of Maiquetia they determined the

  11. Vision Systems Illuminate Industrial Processes

    Science.gov (United States)

    2013-01-01

    When NASA designs a spacecraft to undertake a new mission, innovation does not stop after the design phase. In many cases, these spacecraft are firsts of their kind, requiring not only remarkable imagination and expertise in their conception but new technologies and methods for their manufacture. In the realm of manufacturing, NASA has from necessity worked on the cutting-edge, seeking new techniques and materials for creating unprecedented structures, as well as capabilities for reducing the cost and increasing the efficiency of existing manufacturing technologies. From friction stir welding enhancements (Spinoff 2009) to thermoset composites (Spinoff 2011), NASA s innovations in manufacturing have often transferred to the public in ways that enable the expansion of the Nation s industrial productivity. NASA has long pursued ways of improving upon and ensuring quality results from manufacturing processes ranging from arc welding to thermal coating applications. But many of these processes generate blinding light (hence the need for special eyewear during welding) that obscures the process while it is happening, making it difficult to monitor and evaluate. In the 1980s, NASA partnered with a company to develop technology to address this issue. Today, that collaboration has spawned multiple commercial products that not only support effective manufacturing for private industry but also may support NASA in the use of an exciting, rapidly growing field of manufacturing ideal for long-duration space missions.

  12. Designing scheduling concept and computer support in the food processing industries

    NARCIS (Netherlands)

    van Donk, DP; van Wezel, W; Gaalman, G; Bititci, US; Carrie, AS

    1998-01-01

    Food processing industries cope with a specific production process and a dynamic market. Scheduling the production process is thus important in being competitive. This paper proposes a hierarchical concept for structuring the scheduling and describes the (computer) support needed for this concept.

  13. Chemicals Industry New Process Chemistry Roadmap

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2000-08-01

    The Materials Technology I workshop was held in November 1998 to address future research needs for materials technology that will support the chemical industry. Areas covered included disassembly, recovery, reuse and renewable technology; new materials; and materials measurement and characterization. The Materials Technology II workshop was held in September 1999 and covered additives, modeling and prediction and an additional segment on new materials. Materials Technology Institute (MTI) for the Chemical Process Industries, Inc. and Air Products & Chemicals lead the workshops. The Materials Technology Roadmap presents the results from both workshops.

  14. New electron beam facility for R&D and production at acsion industries

    Science.gov (United States)

    Lopata, V. J.; Barnard, J. W.; Saunders, C. B.; Stepanik, T. M.

    2003-08-01

    Since its incorporation in 1998, Acsion Industries Inc. has been working with clients to develop industrial uses of electron processing for improving products and manufacturing processes. Acsion has promoted this technology for sterilizing medical devices and pharmaceuticals, for treating wood pulp in the viscose/rayon process, for reducing pathogens in food and animal feed, and for curing advanced composites for the aerospace industry. As a result of significant developments in its composite curing programs, Acsion has recently made major modifications to its facility to increase its production and R&D capabilities. These modifications are described in this paper.

  15. The process matters: cyber security in industrial control systems

    NARCIS (Netherlands)

    Hadziosmanovic, D.

    2014-01-01

    An industrial control system (ICS) is a computer system that controls industrial processes such as power plants, water and gas distribution, food production, etc. Since cyber-attacks on an ICS may have devastating consequences on human lives and safety in general, the security of ICS is important.

  16. Logistic paradigm for industrial solid waste treatment processes

    OpenAIRE

    Janusz Grabara; Ioan Constantin Dima

    2014-01-01

    Due to the fact that industrial waste are a growing problem, both economic and environmental as their number is increasing every year, it is important to take measures to correctly dealing wi th industrial waste. This article presents the descriptive model of logistics processes concerning the management of industrial waste. In this model the flow of waste begins in the place of production and ends at their disposal. The article presents the concept of logistics model in graphical form...

  17. Proposed industrial recovered materials utilization targets for the metals and metal products industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-05-01

    Set targets for increased utilization of energy-saving recovered materials in the metals and metal products industries (ferrous, aluminium, copper, zinc, and lead) are discussed. Data preparation and methodology development and analysis of the technological and economic factors in order to prepare draft targets for the use of recovered materials are covered. Chapter 2 provides an introductory discussion of the factors that affect the recovery and reuse of secondary materials and the competition between the primary and secondary metals industries. Chapter 3 presents general profiles for the major industrial segments comprising SIC 33, including industry structure, process technology, materials and recycling flow, and future trends for the 5 industries: ferrous, aluminium, copper, zinc, and lead. Chapter 4 presents the evaluation of recycling targets for those industries. (MCW)

  18. Disaggregate energy consumption and industrial production in South Africa

    Energy Technology Data Exchange (ETDEWEB)

    Ziramba, Emmanuel [Department of Economics, University of South Africa, P.O Box 392, UNISA 0003 (South Africa)

    2009-06-15

    This paper tries to assess the relationship between disaggregate energy consumption and industrial output in South Africa by undertaking a cointegration analysis using annual data from 1980 to 2005. We also investigate the causal relationships between the various disaggregate forms of energy consumption and industrial production. Our results imply that industrial production and employment are long-run forcing variables for electricity consumption. Applying the [Toda, H.Y., Yamamoto, T., 1995. Statistical inference in vector autoregressions with possibly integrated processes. Journal of Econometrics 66, 225-250] technique to Granger-causality, we find bi-directional causality between oil consumption and industrial production. For the other forms of energy consumption, there is evidence in support of the energy neutrality hypothesis. There is also evidence of causality between employment and electricity consumption as well as coal consumption causing employment. (author)

  19. Production of highly unsaturated fatty acids using agro-processing by-products

    CSIR Research Space (South Africa)

    Jacobs, A

    2008-11-01

    Full Text Available The South African agro-processing industry generates millions of tons of cereal derived by-products annually. The by-products from biofuel production are expected to increase these volumes dramatically. Highly unsaturated fatty acids (HUFA...

  20. Related regulation of quality control of industrial products

    International Nuclear Information System (INIS)

    1983-04-01

    This book introduce related regulation of quality control of industrial products, which includes regulations of industrial products quality control, enforcement ordinance of industrial products quality control, enforcement regulation of quality control of industrial products, designated items with industrial production quality indication, industrial production quality test, and industrial production quality test organization and management tips of factory quality by grade.

  1. Production from Activated Sludge Process of Sago Industry Wastewater Using Central Composite Design

    Directory of Open Access Journals (Sweden)

    B. Subha

    2012-01-01

    Full Text Available Sago industries effluent containing large amounts of organic content produced excess sludge which is a serious problem in wastewater treatment. In this study ozonation has been employed for the reduction of excess sludge production in activated sludge process. Central composite design is used to study the effect of ozone treatment for the reduction of excess sludge production in sago effluent and to optimise the variables such as pH, ozonation time, and retention time. ANOVA showed that the coefficient determination value (R2 of VSS and COD reduction were 0.9689 and 0.8838, respectively. VSS reduction (81% was achieved at acidic pH 6.9, 12 minutes ozonation, and retention time of 10 days. COD reduction (87% was achieved at acidic pH 6.7, 8 minutes of ozonation time, and retention time of 6 days. Low ozonation time and high retention time influence maximum sludge reduction, whereas low ozonation time with low retention time was effective for COD reduction.

  2. Impact of synthetic biology and metabolic engineering on industrial production of fine chemicals.

    Science.gov (United States)

    Jullesson, David; David, Florian; Pfleger, Brian; Nielsen, Jens

    2015-11-15

    Industrial bio-processes for fine chemical production are increasingly relying on cell factories developed through metabolic engineering and synthetic biology. The use of high throughput techniques and automation for the design of cell factories, and especially platform strains, has played an important role in the transition from laboratory research to industrial production. Model organisms such as Saccharomyces cerevisiae and Escherichia coli remain widely used host strains for industrial production due to their robust and desirable traits. This review describes some of the bio-based fine chemicals that have reached the market, key metabolic engineering tools that have allowed this to happen and some of the companies that are currently utilizing these technologies for developing industrial production processes. Copyright © 2015 Elsevier Inc. All rights reserved.

  3. Industrialization of a perfusion bioreactor: Prime example of a non-straightforward process.

    Science.gov (United States)

    Talò, G; Turrisi, C; Arrigoni, C; Recordati, C; Gerges, I; Tamplenizza, M; Cappelluti, A; Riboldi, S A; Moretti, M

    2018-02-01

    Bioreactors are essential enabling technologies for the translation of advanced therapies medicinal products from the research field towards a successful clinical application. In order to speed up the translation and the spread of novel tissue engineering products into the clinical routine, tissue engineering bioreactors should evolve from laboratory prototypes towards industrialized products. In this work, we thus challenged the industrialization process of a novel technological platform, based on an established research prototype of perfusion bioreactor, following a GMP-driven approach. We describe how the combination of scientific background, intellectual property, start-up factory environment, wise industrial advice in the biomedical field, design, and regulatory consultancy allowed us to turn a previously validated prototype technology into an industrial product suitable for serial production with improved replicability and user-friendliness. The solutions implemented enhanced aesthetics, ergonomics, handling, and safety of the bioreactor, and they allowed compliance with the fundamental requirements in terms of traceability, reproducibility, efficiency, and safety of the manufacturing process of advanced therapies medicinal products. The result is an automated incubator-compatible device, housing 12 disposable independent perfusion chambers for seeding and culture of any perfusable tissue. We validated the cell seeding process of the industrialized bioreactor by means of the Design of Experiment approach, whilst the effectiveness of perfusion culture was evaluated in the context of bone tissue engineering. Copyright © 2017 John Wiley & Sons, Ltd.

  4. Product focused process improvement in the embedded systems industry

    NARCIS (Netherlands)

    Solingen, van D.M.; Derks, P.; Hirvensalo, J.; Kusters, R.J.; Cowderoy, A.; Heemstra, F.J.; Veenendaal, E.P.W.M.

    1999-01-01

    Software specific problems have been handled in the software community through focusing on the software process, and continuous improvement of that software process. However, the contribution of software process improvement (SPI) to product quality has not been proven yet. The PROFES project

  5. Implementation of NFC technology for industrial applications: case flexible production

    Science.gov (United States)

    Sallinen, Mikko; Strömmer, Esko; Ylisaukko-oja, Arto

    2007-09-01

    Near Field communication (NFC) technology enables a flexible short range communication. It has large amount of envisaged applications in consumer, welfare and industrial sector. Compared with other short range communication technologies such as Bluetooth or Wibree it provides advantages that we will introduce in this paper. In this paper, we present an example of applying NFC technology to industrial application where simple tasks can be automatized and industrial assembly process can be improved radically by replacing manual paperwork and increasing trace of the products during the production.

  6. Applications of Radiation Processing in Industry

    International Nuclear Information System (INIS)

    Abad, Lucille V.

    2015-01-01

    Radiation processing has long been known as commercially viable technology that can be beneficially used to enhance the characteristics of many materials. Several gamma irradiators and electron beam accelerators are operating worldwide which are utilized for various established industrial applications. These could be used for the following processes: a) radiation crosslinking e.g. crosslinking of wires and cables, heat shrinkable film and tube productions, manufacture of plastic bags and tubings for medical products, pre-curing of automobile tire components, curing of polymeric coatings, etc. b) radiation degradation e.g. Scrap Teflon (Polytetraflouroethylene) to form powders, disinfestations and pasteurization of agricultural products, sterilization of medical products, etc.; and c) radiation grafting e.g. grafted non-woven fabrics for metal adsorbent. Emerging applications for radiation processing include grafted membranes for fuel cell, electrodes, cell sheet for tissue engineering, nanoparticle production, polymer composite synthesis, and fibrous catalyst for biodiesel production. Current researches at the Philippine Nuclear Research Institute consist of crosslinking of natural and synthetic polymers for medical application e.g. wound dressing, hemostats, and bioimplants for vesicouretal reflux (VUR); grafting of natural and synthetic fabrics for metal adsorbents; and radiation degradation of carrageenan as plant growth promoter. (author)

  7. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    International Nuclear Information System (INIS)

    Sani, Mohd Shafie; Aziz, Faieza Abdul

    2013-01-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  8. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    Science.gov (United States)

    Shafie Sani, Mohd; Aziz, Faieza Abdul

    2013-06-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  9. Electron beam application in industrial polymer processing - Review and outlook

    International Nuclear Information System (INIS)

    Gielenz, G.

    2001-01-01

    Full text: The various established industrial electron beam (EB) applications as related to polymers, their corresponding material and process fundamentals are discussed in this paper. The basics of nowadays most common irradiation processes, which are for continuous stranded products: Single Beam, Rotary Technique; Single Beam, Multiple Pass Technique; Dual Beam, Multiple Pass Technique; and Single Beam, Single (Multiple) Pass Technique by means of a conveyor belt or cart system for discontinuous goods are briefly addressed together with some typical examples for illustration. Some comments on the (dis)advantages and the future economic optimization potential which EB processing technologies could provide to the respective polymer processing industries are presented with respect to material, accelerator equipment and related product handling hardware. The future competitiveness of irradiation crosslinking technologies, which offer numerous advantages in comparison to conventional CV curing and silane crosslinking technologies, only can be maintained by increasing their economic attractiveness, which is: high processing speeds, high material throughput at low production costs and comparatively low capital investment of the hardware involved. Other, more sophisticated irradiation process proposals found in the literature and respective patent publications will be briefly presented, although all of which lack more or less practical evidence for industrial economic and reliable application. Finally, the authors vision of a more efficient, economical EB-process design, by combining quasi state of the art EB-equipment components with a novel beam deflection system to practically achieve a 'Dual Beam, Four Side Crossfiring Process' for continuous strand-products, will be presented. (author)

  10. Determinants of Industrial Production in Turkey

    Directory of Open Access Journals (Sweden)

    MUSTAFA OZTURK

    2017-12-01

    Full Text Available The necessity of emphasizing the importance of industrial production for the sustainable growth and development of Turkey has been a topic of discussion in political and academia circles. The growth in industrial production (output depends on the investment in manufacturing sectors and the demand for the products. Along with internal demand, Turkey tries to support its manufacturing base with export (incentives. Manufacturing items occupy the greatest share of products in export sales. The development of manufacturing capabilities of the country is clearly based on the demand from inside and out. The effect of Turkey’s export on its industrial production throughout 2000’s has been analyzed. For this purpose we developed a VAR model where industrial production index was the dependent variable and export, investment, and interest rate were independent variables. All independent variables were found to be significantly explaining industrial production.

  11. Anaerobic digestion of organic by-products from meat-processing industry. The effect of pre-treatments and co-digestion

    Energy Technology Data Exchange (ETDEWEB)

    Luste, S.

    2011-07-01

    Anaerobic digestion is a multi-beneficial biological treatment during which micro-organisms degrade organic material producing biogas (i.e. methane) and stabilised end-product (i.e. digestate). Methane is a versatile renewable energy source and digestate can be used as an organic fertiliser and/or soil improver. Because of the increasing consumption and tightening environment and health legislation, production of organic wastes suitable for anaerobic digestion increases. Animal by-products (ABP) from the meat-processing industry are often rendered (contaminated material), used as feedstock (in fur breeding), or composted. However, ABPs studied could not be utilised in fodder or in animal food production and have currently been rendered or directed to composting, despite being mostly considered unsuitable for composting. Many ABPs are energy-rich, wet and pasty materials and suitable for the anaerobic digestion process. Moreover, suitable pre-treatment to hydrolyse solid materials and/or co-digestion of two or several materials may improve the anaerobic digestion with ultimate goal to increase the methane production, stabilisation and reusability of digestate. The case chosen for more detailed research was that of a middle-sized Finnish meat-processing industry. The aim of the thesis was to evaluate the feasibility of different ABPs presently available for treatment as raw material for anaerobic digestion. Another objective was to enhance the anaerobic digestion process via specific pre-treatments and co-digestion cases with the ultimate aim to increase the methane production and the quality of the digestate. The general goal was to observe the overall process from the perspective of real-circumstances in Finland to rise to needs in practice and to produce exploitable information for adopting sustainable development locally and case-specifically into practice via versatile anaerobic digestion technology. The ABPs studied were highly bio-degradable and especially

  12. Study of Biogas Production from Cassava Industrial Waste by Anaerobic Process

    Directory of Open Access Journals (Sweden)

    Budiyono

    2018-01-01

    Full Text Available Biogas production processes from tapioca wastewater have several problems that cause the biogas production is not optimal, such as pH drop at beginning of the process because the rate of acid formation is too fast and the rate of starch wastewater degradation is too slow. Therefore, to obtain optimal biogas production it is required two-stage reactor. The purposes of this research were to (i study the influence of one stage fermentation and two stage fermentation on biogas production, (ii study the effect of buffer Na2CO3 on biogas production, and (iii study the effect of methanogenic bacteria concentration on biogas production from cassava starch effluent. The first method of our research was hydrolysis process by “Saccharomyces cereviceae” as substrate activator. The second is the arrangement of pH and the last is process of methane production. The results showed that the highest biogas production is achieved at concentration of methanogenic bacteria 20% (v/v that is equal to 2458 ml. At concentration of 8% (v/v and 15% (v/v, biogas production was 2105 ml and 2117 ml. The addition of Na2CO3 can extend to 16 days with accumulation of 372 ml. While without the addition of buffer, biogas production period was only 9 days with accumulation of 620 ml. In semi continuous process, the analysis carried out every 3 days. Highest biogas production achieved in the variable addition of yeast with the accumulation 9329 ml. Without yeast, accumulation of biogas was 6831 ml. Yeast is use as substrate activator so it can accelerate the hydrolysis process and increased biogas production. The addition of Na2CO3 is increase the alkalinity so the pH drop did not occur early in the process.

  13. CONTRIBUTION TO THE IMPROVEMENT OF PRODUCTS QUALITY IN BAKING INDUSTRY

    Directory of Open Access Journals (Sweden)

    Aleksandar Marić

    2009-09-01

    Full Text Available Food industry occupies special place in the processing industry, especially when we talk on the manufacturing of bakery products. Variable products quality on the market initiated the authors of this study to make an attempt, using comparative analysis of methods for quality control that are at most applied in bakery plants and other "convenient" methods to indicate the shortcomings and to argue convenience of using of methods that would improve testing of the quality. That approach could create a base for designing of model of quality improvement the baking industry.

  14. Traceability: a demand of agro industrial chain for special products

    Directory of Open Access Journals (Sweden)

    José Verissimo Foggiatto Silveira

    2007-10-01

    Full Text Available The inclusion of agricultural products with different nutritional features has altered the relationship, the upstream and the downstream of enterprises that produce and commercialize them. Coordination in the Agro Industrial System is demanded, including traceability as a way to guarantee the conformity of products, attending external clients and agricultural industries that require quality certification. This quality tool enables the identification of some details in the productive chain, such as seeds, farming, harvesting, storage, transportation and industrialization of products. Thus, this essay describes the concept of traceability and provides information of special products from a cooperative from Paraná, which has controlled process in the productive chain, demanded by contractual partnerships done with enterprises that provide fertilizers and food processors. It was identified that this cooperative commercializes three products that need traceability: two special kinds of corn and the regular kind of soybean.

  15. Product and Process Modelling

    DEFF Research Database (Denmark)

    Cameron, Ian T.; Gani, Rafiqul

    . These approaches are put into the context of life cycle modelling, where multiscale and multiform modelling is increasingly prevalent in the 21st century. The book commences with a discussion of modern product and process modelling theory and practice followed by a series of case studies drawn from a variety......This book covers the area of product and process modelling via a case study approach. It addresses a wide range of modelling applications with emphasis on modelling methodology and the subsequent in-depth analysis of mathematical models to gain insight via structural aspects of the models...... to biotechnology applications, food, polymer and human health application areas. The book highlights to important nature of modern product and process modelling in the decision making processes across the life cycle. As such it provides an important resource for students, researchers and industrial practitioners....

  16. Xanthophyllomyces dendrorhous for the industrial production of astaxanthin.

    Science.gov (United States)

    Rodríguez-Sáiz, Marta; de la Fuente, Juan Luis; Barredo, José Luis

    2010-10-01

    Astaxanthin is a red xanthophyll (oxygenated carotenoid) with large importance in the aquaculture, pharmaceutical, and food industries. The green alga Haematococcus pluvialis and the heterobasidiomycetous yeast Xanthophyllomyces dendrorhous are currently known as the main microorganisms useful for astaxanthin production at the industrial scale. The improvement of astaxanthin titer by microbial fermentation is a requirement to be competitive with the synthetic manufacture by chemical procedures, which at present is the major source in the market. In this review, we show how the isolation of new strains of X. dendrorhous from the environment, the selection of mutants by the classical methods of random mutation and screening, and the rational metabolic engineering, have provided improved strains with higher astaxanthin productivity. To reduce production costs and enhance competitiveness from an industrial point of view, low-cost raw materials from industrial and agricultural origin have been adopted to get the maximal astaxanthin productivity. Finally, fermentation parameters have been studied in depth, both at flask and fermenter scales, to get maximal astaxanthin titers of 4.7 mg/g dry cell matter (420 mg/l) when X. dendrorhous was fermented under continuous white light. The industrial scale-up of this biotechnological process will provide a cost-effective method, alternative to synthetic astaxanthin, for the commercial exploitation of the expensive astaxanthin (about $2,500 per kilogram of pure astaxanthin).

  17. Vitrification processes for fission product solutions

    International Nuclear Information System (INIS)

    Bonniaud, R.; Jouan, A.; Moncouyoux, J.P.; Sombret, C.

    1982-10-01

    The different processes for fission product vitrification in the world are reviewed. Continuous or discontinuous processes, induction or arc heating, in can melting or casting, tests with radioactive or simulated wastes and industrial realizations are described [fr

  18. Industrial process system assessment: bridging process engineering and life cycle assessment through multiscale modeling.

    Science.gov (United States)

    The Industrial Process System Assessment (IPSA) methodology is a multiple step allocation approach for connecting information from the production line level up to the facility level and vice versa using a multiscale model of process systems. The allocation procedure assigns inpu...

  19. Analysis of Expectations of Forest Products Industry from Forest Industry Engineering Education

    OpenAIRE

    GEDİK, Tarık; ÇİL, Muhammet; SEVİM KORKUT, Derya; CEMİL AKYÜZ, Kadri; KOŞAR, Gökşen; BEKAR, İlter

    2016-01-01

    Forest industry engineers, representing the qualified labor within the forest products industry, choose their field of study either deliberately or by chance. This study explores the main skill sets of forest industry engineers required by forest products industry. As representatives of forest industry owner of forest products companies were surveyed about their views on the qualifications a forest industry engineer must have.This study covered total 7111 companies registered to TOBB as a for...

  20. Improving the Management of Innovative Development of Industrial Production According to Industry Specifics

    Directory of Open Access Journals (Sweden)

    Papizh Yuliia S.

    2018-03-01

    Full Text Available The problem of improvement of management efficiency of innovative development of industrial enterprises in modern economic conditions is indicated. The dynamics of innovative processes in Ukraine together with volumes of innovative activity of domestic enterprises are analyzed. The basic principles of formation and efficient functioning of the organizational-economic mechanism of innovative development of industrial production are substantiated. The branch specificity in management of innovative development of coal enterprises is identified. Directions of improvement of the organizational-economic mechanism of management of innovative development of enterprises of coal industry are defined. The basic principles of introduction of the mechanism for stimulation of innovative development of enterprises of coal industry are suggested.

  1. First-principles mechanistic studies of ammonia-related industrial processes

    OpenAIRE

    Gómez Díaz, Jaime

    2011-01-01

    In this dissertation, the mechanisms that govern four essential industrial processes have been studied by means of Density Functional Theory (DFT). The processes are the following: Ostwald (HNO3 production), Degussa and Andrussow (HCN production) and MacArthurForrest (gold recovery). In these processes, ammonia is the main raw material or a precursor of it.The KohnSham equations that describe the model systems have been solved by means of VASP and GPAW using the RPBE functional. These package...

  2. New electron beam facility for R and D and production at acsion industries

    Energy Technology Data Exchange (ETDEWEB)

    Lopata, V.J.; Barnard, J.W.; Saunders, C.B.; Stepanik, T.M. E-mail: stepanik@acsion.com

    2003-08-01

    Since its incorporation in 1998, Acsion Industries Inc. has been working with clients to develop industrial uses of electron processing for improving products and manufacturing processes. Acsion has promoted this technology for sterilizing medical devices and pharmaceuticals, for treating wood pulp in the viscose/rayon process, for reducing pathogens in food and animal feed, and for curing advanced composites for the aerospace industry. As a result of significant developments in its composite curing programs, Acsion has recently made major modifications to its facility to increase its production and R and D capabilities. These modifications are described in this paper.

  3. Applicability of product-driven process synthesis to separation processes in food

    NARCIS (Netherlands)

    Jankowiak, L.; Goot, van der A.J.; Trifunovic, O.; Bongers, P.; Boom, R.M.

    2012-01-01

    The demand for more sustainable processing in the food industry is rising but requires structured methodologies to support the fast implementation of new economic and sustainable processes. Product-driven process synthesis (PDPS) is a recently established methodology facilitating the rapid

  4. Industrial irradiation processing of polymers. Status and prospects. Report

    International Nuclear Information System (INIS)

    2005-08-01

    At the close of the 20th century and now in the beginning of the 21st, several changes have taken place in the businesses marketing radiation source technologies used in industrial radiation processing. Such changes involved more than just transitions in ownership and product line extensions for proven equipment, but also the market successes of new accelerator technologies, the evolution of high intensity X ray processing and the ability of providers and users of isotope sources to cope with heightened security issues involving radioactive materials. Concurrent with this evolution in source technologies, there has been a modest increase in the acceptance of radiation processing for polymeric materials. At the same time, there has been a broadening of polymer options available to formulators and producers of irradiated products. Unfortunately, however, there have been no major market breakthroughs; no adoption of radiation processing on a large scale in some new industrial application. For example, the much proven and long hoped for use of radiation processing by the food industry remains at a very small scale. This is despite the fact that this technology has cleared most regulatory hurdles that call for efficacy and the maintenance of food quality. This brief paper describes some of these changes and outlines some current issues that remain to be addressed

  5. Industrial Hemp in North America: Production, Politics and Potential

    Directory of Open Access Journals (Sweden)

    Jerome H. Cherney

    2016-11-01

    Full Text Available Most of the Western World banned the cultivation of Cannabis sativa in the early 20th century because biotypes high in ∆9-tetrahydrocannabinol (THC, the principal intoxicant cannabinoid are the source of marijuana. Nevertheless, since 1990, dozens of countries have authorized the licensed growth and processing of “industrial hemp” (cultivars with quite low levels of THC. Canada has concentrated on hemp oilseed production, and very recently, Europe changed its emphasis from fiber to oilseed. The USA, historically a major hemp producer, appears on the verge of reintroducing industrial hemp production. This presentation provides updates on various agricultural, scientific, social, and political considerations that impact the commercial hemp industry in the United States and Canada. The most promising scenario for the hemp industry in North America is a continuing focus on oilseed production, as well as cannabidiol (CBD, the principal non-intoxicant cannabinoid considered by many to have substantial medical potential, and currently in great demand as a pharmaceutical. Future success of the industrial hemp industry in North America is heavily dependent on the breeding of more productive oilseed cultivars, the continued development of consumer goods, reasonable but not overly restrictive regulations, and discouragement of overproduction associated with unrealistic enthusiasm. Changing attitudes have generated an unprecedented demand for the cannabis plant and its products, resulting in urgent needs for new legislative, regulatory, and business frameworks, as well as scientific, technological, and agricultural research.

  6. Cost reduction in the production process using the ABC and Lean tools: Case Study in the refrigeration components industry

    Directory of Open Access Journals (Sweden)

    Levi da Silva Guimarães

    2015-03-01

    Full Text Available This paper focuses on production management with respect to operating costs that relate directly to the value of the product. For this study, three methods were used, ABC - Activity Based Costing, which provides accurate information about the knowledge of the real costs, VSM - Value Stream Mapping and Lean Manufacturing. The method adopted for this research was the case study. The study was conducted at a refrigeration components company in the Industrial Center of Manaus. The analyses and observations initially went through the process of mapping the value stream, measuring the current state of activities (cycle time, setup, etc.. After analysis it was possible to map the cost for each activity and finally calculate the cost of the product before and after the improvements resulting from the lean methodology. The results obtained in this study showed a 20% reduction in product costs resulting from operational improvements. The activity-based cost led to a discovery of the real costs of waste. The steps for this study include process mapping through the value stream, measuring the current state of activities (cycle time, setup, etc., establishing the cost driver for each activity, and finally calculating the cost of the product before and after the application of lean improvements. The paper was conducted through literature and descriptive review, and used a case study method. It describes the model that has been tested in a production line for a refrigeration components company from the Manaus Industrial Center, achieving a 20% reduction in product cost.

  7. Operations management in automotive industries from industrial strategies to production resources management, through the industrialization process and supply chain to pursue value creation

    CERN Document Server

    Gobetto, Marco

    2014-01-01

    This book has proved its worth over the years as a text for courses in Production Management at the Faculty of Automotive Engineering in Turin, Italy, but deserves a wider audience as it presents a compendium of basics on Industrial Management, since it covers all major topics required. It treats all subjects from product development and “make or buy”-decision strategies to the manufacturing systems setting and management through analysis of the main resources needed in production and finally exploring the supply chain management and the procurement techniques. The very last chapter recapitulates the previous ones by analysing key management indicators to pursue the value creation that is the real purpose of every industrial enterprise. As an appendix, a specific chapter is dedicated to the basics of production management where all main relevant definitions, techniques and criteria are treated, including some numerical examples, in order to provide an adequate foundation for understanding the other chapte...

  8. PROCESSING-FOOD AND HEALTHY-BEVERAGE INDUSTRY IN THAILAND AND ENTREPRENUERS’ ADAPTATION

    OpenAIRE

    SURANART KHAMANARONG; KIMAPORN KHAMANARONG; NAPAT KHAMANARONG

    2011-01-01

    For decades, Thailand was known as a source of agricultural products and exporter of transformation. The product served people all around the world. The processing-food and healthy-beverage industry provides a variety of forms, such as frozen finished food and preserved fruit-juice. The advancement of new technology has pushed the industry to grow quickly over the past few decades. Thailand has upgraded to be a world class exporter. This study aims to understand changes in industry and the fu...

  9. Prototype CIRCE plant - industrial demonstration of heavy water production from reformed hydrogen source

    International Nuclear Information System (INIS)

    Spagnolo, D.A.; Boniface, H.A.; Sadhankar, R.R.; Everatt, A.E.; Miller, A.I.; Blouin, J.

    2002-01-01

    Heavy water (D 2 0) production has been dominated by the Girdler-Sulphide (G-S) process, which suffers several intrinsic disadvantages that lead to high production costs. Processes based on hydrogen/water exchange have become more attractive with the development of proprietary wetproofed catalysts by AECL. One process that is synergistic with industrial hydrogen production by steam methane reforming (SMR), the Combined Industrial Reforming and Catalytic Exchange (CIRCE) process, offers the best prospect for commercialization. SMRs are common globally in the oil-upgrading and ammonia industries. To study the CIRCE process in detail, AECL, in collaboration with Air Liquide Canada, constructed a prototype CIRCE plant (PCP) in Hamilton, Ontario. The plant became fully operational in 2000 July and is expected to operate to at least late fall of 2002. To-date, plant operation has confirmed the adequacy of the design and the capability of enriching deuterium to produce heavy water without compromising hydrogen production. The proprietary wetproofed catalyst has performed as expected, both in activity and in robustness. (author)

  10. Valorization of industrial waste and by-product streams via fermentation for the production of chemicals and biopolymers.

    Science.gov (United States)

    Koutinas, Apostolis A; Vlysidis, Anestis; Pleissner, Daniel; Kopsahelis, Nikolaos; Lopez Garcia, Isabel; Kookos, Ioannis K; Papanikolaou, Seraphim; Kwan, Tsz Him; Lin, Carol Sze Ki

    2014-04-21

    The transition from a fossil fuel-based economy to a bio-based economy necessitates the exploitation of synergies, scientific innovations and breakthroughs, and step changes in the infrastructure of chemical industry. Sustainable production of chemicals and biopolymers should be dependent entirely on renewable carbon. White biotechnology could provide the necessary tools for the evolution of microbial bioconversion into a key unit operation in future biorefineries. Waste and by-product streams from existing industrial sectors (e.g., food industry, pulp and paper industry, biodiesel and bioethanol production) could be used as renewable resources for both biorefinery development and production of nutrient-complete fermentation feedstocks. This review focuses on the potential of utilizing waste and by-product streams from current industrial activities for the production of chemicals and biopolymers via microbial bioconversion. The first part of this review presents the current status and prospects on fermentative production of important platform chemicals (i.e., selected C2-C6 metabolic products and single cell oil) and biopolymers (i.e., polyhydroxyalkanoates and bacterial cellulose). In the second part, the qualitative and quantitative characteristics of waste and by-product streams from existing industrial sectors are presented. In the third part, the techno-economic aspects of bioconversion processes are critically reviewed. Four case studies showing the potential of case-specific waste and by-product streams for the production of succinic acid and polyhydroxyalkanoates are presented. It is evident that fermentative production of chemicals and biopolymers via refining of waste and by-product streams is a highly important research area with significant prospects for industrial applications.

  11. Green perspective in food industry production line design: A review

    Science.gov (United States)

    Xian, C. Y.; Sin, T. C.; Liyana, M. R. N.; Awang, A.; Fathullah, M.

    2017-09-01

    The design of green manufacturing process in food industries is currently a hot research topic in the multidisciplinary area of applied chemistry, biology and technology. Several process such as freezing, cutting, drying, tempering, bleaching, sterilization, extraction and filtering have been applied efficiency in the food industry. Due to the rapid development of food and peripheral technology, the use of new physical processing or auxiliary processing methods can maintain food inherent nutrients, texture, color, and freshness and also reduce environmental pollution and energy consumption in food processing. Hence, this review paper will study and summarize the effects of green manufacturing process in food industries in term of waste reduction, materials and sustainability manufacturing. In any case, All the food processing equipment must comply with strict standards and regulation, this action will ensure the securing the food quality and safety of food products to consumers.

  12. Elements in a new sustainable industrial culture - Environmental assessment in product development

    DEFF Research Database (Denmark)

    Alting, Leo; Hauschild, Michael Zwicky; Wenzel, Henrik

    1997-01-01

    In the last few years the environmental focus in the manufacturing industry has shifted from the manufacturing processes to the products themselves, as these are accountable for the environmental impacts in all life cycle phases. The paper describes for 3 industrial cases how a newly developed LCA...... methodology can assist the product developer in development of more environmentally friendly products. Finally, common experience gained will be discussed....

  13. DEVELOPMENT OF PERFORMANCE MODEL FOR QUALITY AND PROCESS IMPROVEMENT IN BUSINESS PROCESS SERVICE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Samson Oludapo

    2017-06-01

    Full Text Available When it comes to performance improvement process, literature abounds with lean, agile and lean-agile. Over the years, the implementation of the improvement processes of lean and agile had met with resounding success in the manufacturing, production, and construction industry. For this reason, there is an interest to develop a performance process for business process service industry incorporating the key aspect of lean and agile theory extracted from the extant literature. The researcher reviewed a total of 750 scholarly articles, grouped them according to the relationship to central theme - lean or agile, and thereafter uses factor analysis under principal component method to explain the relationship of the items. The result of this study showed that firms focusing on cost will minimize the investment of resources in business operations this, in turn, will lead to difficulties in responding to changing customer's requirements in terms of volume, delivery, and new product. The implication is that on the long run cost focus strategy negatively influence flexibility.

  14. Process Control Systems in the Chemical Industry: Safety vs. Security

    Energy Technology Data Exchange (ETDEWEB)

    Jeffrey Hahn; Thomas Anderson

    2005-04-01

    Traditionally, the primary focus of the chemical industry has been safety and productivity. However, recent threats to our nation’s critical infrastructure have prompted a tightening of security measures across many different industry sectors. Reducing vulnerabilities of control systems against physical and cyber attack is necessary to ensure the safety, security and effective functioning of these systems. The U.S. Department of Homeland Security has developed a strategy to secure these vulnerabilities. Crucial to this strategy is the Control Systems Security and Test Center (CSSTC) established to test and analyze control systems equipment. In addition, the CSSTC promotes a proactive, collaborative approach to increase industry's awareness of standards, products and processes that can enhance the security of control systems. This paper outlines measures that can be taken to enhance the cybersecurity of process control systems in the chemical sector.

  15. Effect of material flows on energy intensity in process industries

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Liru; Aye, Lu [International Technologies Center (IDTC), Department of Civil and Environmental Engineering, The University of Melbourne, Victoria 3010 (Australia); Lu, Zhongwu [Institute of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zhang, Peihong [Department of Municipal and Environmental Engineering, Shenyang Architecture University, Shenyang 110168 (China)

    2006-09-15

    Many energy-intensive process industries have complex material flows, which have a strong effect on the overall energy intensity of the final product (OEIF). This problem, however, has only been recognised qualitatively due to the lack of quantitative analysis methods. This paper presents an in-depth quantitative analysis of the effect of material flows on energy intensity in process industries. Based on the concept of a standard material flow diagram (SMFD), as used in steel manufacturing, the SMFD for a generic process industry was first developed. Then material flow scenarios were addressed in a practical material flow diagram (PMFD) using the characteristics of practical process industries. The effect of each material flow deviating from a SMFD on the OEIF was analysed. The steps involved in analysing the effect of material flows in a PMFD on its energy intensity are also discussed in detail. Finally, using 1999 statistical data from the Chinese Zhenzhou alumina refinery plant, the PMFD and SMFD for this plant were constructed as a case study. The effect of material flows on the overall energy intensity of alumina (OEIA) was thus analysed quantitatively. To decrease OEIA, the process variations which decrease the product ratios could be employed in all except in multi-supplied fraction cases. In these cases, the fractions from the stream with lower energy intensities should be increased. (author)

  16. Industrial plants for production of highly enriched nitrogen-15

    International Nuclear Information System (INIS)

    Krell, E.; Jonas, C.

    1977-01-01

    A discussion is presented of the present stage of development of large-scale enrichment of 15 N. The most important processes utilized to separate nitrogen isotopes, namely chemical exchange in the NO/NO 2 /HNO 3 system and low-temperature distillation of NO at -151 0 C, are compared, especially with respect to their economics and use of energy. As examples, chemical exchange plants in the GDR are discussed, and the research activities necessary to optimize the process, especially to solve aerodynamic, hydrodynamic, interface and processing problems, are reviewed. Good results were obtained by the choice of an optimum location and the design of a plant for pre-enrichment to 10 at.% 15 N and an automatically operating two-section cascade for the high enrichment of 15 N to more than 99 at.%. The chemical industry has taken over operation of the plant with the consequence that the raw materials are all available without additional transport. All by-products (nitrous gases and sulphuric acid) are returned for use elsewhere within the industry. The technology of the plant has been chosen so that the quantity of highly enriched product can be varied within a wide range. The final product is used to synthesize more than 250 different 15 N-labelled compounds which are also produced on an industrial scale. (author)

  17. From a homemade to an industrial product : manufacturing Bulgarian yogurt

    NARCIS (Netherlands)

    Stoilova, E.R.

    2013-01-01

    Changes in yogurt production in the first half of the twentieth century were related to the transformation of dairy manufacturing through the incorporation of science and technology into the production process. The modernization of the dairy industry affected yogurt, which Bulgarians considered a

  18. Working group report: methane emissions from fuel combustion and industrial processes

    International Nuclear Information System (INIS)

    Berdowski, J.J.M.; Beck, L.; Piccot, S.; Olivier, J.G.J.; Veldt, C.

    1993-01-01

    This paper lists the source categories which are currently recognised as minor sources of methane. These fall into five broad groups: stationary fuel combustion (residential combustion of fuels, solid waste incineration at home sites, on-site agricultural waste burning, industrial and utility combustion of coal, wood, oil and gas, commercial and industrial waste incineration); mobile fuel combustion; non-combustion industrial processes (primary metals production, chemical manufacturing processes, petroleum refining, commercial charcoal manufacturing waste treatments); minor energy production sources (storage and distribution of automotive fuels, geothermal energy production; peat mining operations, oil shale mining operations); and miscellaneous sources. The paper also presents a preliminary estimate of global methane emissions from these minor sources and the results of the working group's discussion on recommendations for the IPCC/OECD methodology and specific research needs. A list of control options for emissions from minor sources is provided. 2 tabs

  19. A Review of the Poultry Meat Production Industry for Food Safety in Indonesia

    Science.gov (United States)

    Wahyono, N. D.; Utami, M. M. D.

    2018-01-01

    Poultry meat is an indispensable source of animal protein in human growth and development, so it is in great demand by people all over the world. Poultry meat has several advantages, namely the quality of nutrition is good enough, delicious taste, relatively affordable price, easy to get and accepted all levels of society with diverse backgrounds. The era of globalization requires competitive products, such as chicken meat in Indonesia, the current chicken meat industry is not only based on high production capacity and decreased production costs but also chicken products are safe to eat. As a consequence of trade liberalization, the poultry industry faces the threat of competition with cheaper products with better quality. The food safety of chicken meat starts from the farm, processing process until consumed. Food safety is a requirement of food products that must be handled by involving government, industry and consumers.

  20. Production System Analysis of Brem Processing Unit (Case Study: The Industrial Centers of Brem in Kaliabu and Bancong Village, Madiun District

    Directory of Open Access Journals (Sweden)

    Ardaneswari Dyah Pitaloka Citraresmi

    2014-10-01

    Full Text Available The purpose of this study was to determine the condition, the priorities, and the strategy development policy of the brem Madiun production system as an effort to increase the brem Madiun production system. The samples which are used were the brem industries at industrial centers of brem in Kaliabu and Bancong Village at Madiun District. The main instrument to collect the data was a questionnaire for 21 respondents of business leaders. Data analysis method which is used was Analytical Hierarchy Process (AHP. The results showed that the sequence of factors causing the decline of brem’s production capacity were the final product (0,477, capital (0,244, raw materials (0,123, human resources (0,088, the tools and machinery (0,041, and the method (0,026. Benchmarks for goals to be achieved by the production system were the effectiveness of brem Madiun (0,548, productivity (0,227, efficiency (0,138, and quality (0,087. Strategies that can be done on developing the brem industry in Madiun are provision of venture capital to support the administrations, improvement of licensing services, improvement of joint venture accessibility on infrastructure production, supporting on marketing, improvement of human resources quality (coaching and training, development of product, improvement of business management, and development on network of business partnership respectively. After the several strategies development policy was formulated based on existing condition, then the performance of the brem Madiun production system can be improved. Keywords : Brem, Production System Analysis, Strategy Formulation

  1. Production of Enzymes From Agricultural Wastes and Their Potential Industrial Applications.

    Science.gov (United States)

    Bharathiraja, S; Suriya, J; Krishnan, M; Manivasagan, P; Kim, S-K

    Enzymatic hydrolysis is the significant technique for the conversion of agricultural wastes into valuable products. Agroindustrial wastes such as rice bran, wheat bran, wheat straw, sugarcane bagasse, and corncob are cheapest and plentifully available natural carbon sources for the production of industrially important enzymes. Innumerable enzymes that have numerous applications in industrial processes for food, drug, textile, and dye use have been produced from different types of microorganisms from agricultural wastes. Utilization of agricultural wastes offers great potential for reducing the production cost and increasing the use of enzymes for industrial purposes. This chapter focuses on economic production of actinobacterial enzymes from agricultural wastes to make a better alternative for utilization of biomass generated in million tons as waste annually. © 2017 Elsevier Inc. All rights reserved.

  2. Industrial Applications of Image Processing

    Science.gov (United States)

    Ciora, Radu Adrian; Simion, Carmen Mihaela

    2014-11-01

    The recent advances in sensors quality and processing power provide us with excellent tools for designing more complex image processing and pattern recognition tasks. In this paper we review the existing applications of image processing and pattern recognition in industrial engineering. First we define the role of vision in an industrial. Then a dissemination of some image processing techniques, feature extraction, object recognition and industrial robotic guidance is presented. Moreover, examples of implementations of such techniques in industry are presented. Such implementations include automated visual inspection, process control, part identification, robots control. Finally, we present some conclusions regarding the investigated topics and directions for future investigation

  3. Offshoring trends in the manufacturing process within the automotive industry

    DEFF Research Database (Denmark)

    Simplay, S.; Hansen, Zaza Nadja Lee

    2014-01-01

    consisting of original equipment manufacturers and engineering service providers. The findings indicated some offshoring trends in the automotive industry. Offshoring in this industry is moving from a manufacturing focus to incorporate large parts of the process, including high-level product development...... engineering activities. This development has created several challenges. These challenges arose as organisations are not considering how offshoring activities could be integrated with an increasingly global supply chain for the manufacturing of the final product. The paper contributes to manufacturing theory...

  4. Life cycle assessment of coupling household biogas production to agricultural industry: A case study of biogas-linked persimmon cultivation and processing system

    International Nuclear Information System (INIS)

    Chen, Bin; Chen, Shaoqing

    2013-01-01

    Biogas plant construction has been boosted in rural China not only due to the immediate merit from biogas production but also the succeeding benefit from by-product utilization in agro-industry, both of which are significant strategies to address energy shortage and global warming issues. However, little work has been done to evaluate the coupling of biogas projects to traditional agrosystems from a life-cycle perspective, which is most important in process and system optimization in different senses. By taking persimmon cultivation and processing with supports from a household biogas plant as a case study, this study conducts a life cycle assessment of coupling biogas production to agro-industry in terms of energy, environmental and economic performance. The results suggest that each production stage following the biogas/digestate utilization chain (biogas operation-persimmon cultivation-product processing) is beneficial across all three aspects. However, a tradeoff only exists in utilizing digestate as top-dressing and employing biogas utilization as engine fuel, while biogas application in fresh-keeping and digestate reuse as base fertilizer fails to increase either energy production or greenhouse gas mitigation. The coupled system can be hopefully optimized through increasing fermentation efficiency and joint operation of biogas digesters. -- Highlights: •Biogas/digestate utilization is overall beneficial in all production stages. •Each bioresource application may not be profitable in all respects. •Tradeoffs in using biogas and digestate vary among different utilization ways. •Multi-user operation and fermentation efficiency elevation optimize system

  5. Adoption of innovative production technologies in the road construction industry

    NARCIS (Netherlands)

    Habets, M.J.M.; van der Sijde, Peter; Voordijk, Johannes T.

    2007-01-01

    New procurement methods encourage the adoption of innovative production technologies. This triggers the need for entrepreneurship in the construction industry. The purpose of this study is to provide insights into the adoption processes of a particular set of new production technologies in the Dutch

  6. Efficiency and Import Penetrationon the Productivity of Textile Industry and Textile Products

    Directory of Open Access Journals (Sweden)

    Catur Basuki Rakhmawan

    2012-12-01

    Full Text Available Although textile industry and textile products belong to the strategic sub-sector of manufacturing industry in Indonesia, they are facing problems on the availability of energy, old production machines, and the flooding of imported products into the domestic market. This study is aimed to analyze the efficiency and productivity as performance indicators and how the efficiency and import penetration affect the productivity of textile industry and textile products. The methods of data analysis used in this research are divided in two phases. The first phase, the non-metric approach of Data Envelopment Analysis (DEA is applied to measure the efficiency and productivity. Secondly, the fixed effect model of econometric regression approach is used to find out the effects of efficiency and import penetration on the productivity of textile industry and textile products. The result shows that the ave-rage level of efficiency of textile industry and textile products during the period of 2004 – 2008 is about 40 percent with a growth rate of average productivity increases 2.4 percent. Whereas, the econometric estimation results indicate that the increase of efficiency will positively and significantly affect the productivity of textile industry and textile products. On the other hand, the increase of import penetration will negatively affect the productivity of this industry.

  7. Energy and exergy analysis of the silicon production process

    International Nuclear Information System (INIS)

    Takla, M.; Kamfjord, N.E.; Tveit, Halvard; Kjelstrup, S.

    2013-01-01

    We used energy and exergy analysis to evaluate two industrial and one ideal (theoretical) production process for silicon. The industrial processes were considered in the absence and presence of power production from waste heat in the off-gas. The theoretical process, with pure reactants and no side-reactions, was used to provide a more realistic upper limit of performance for the others. The energy analysis documented the large thermal energy source in the off-gas system, while the exergy analysis documented the potential for efficiency improvement. We found an exergetic efficiency equal to 0.33 ± 0.02 for the process without power production. The value increased to 0.41 ± 0.03 when waste heat was utilized. For the ideal process, we found an exergetic efficiency of 0.51. Utilization of thermal exergy in an off-gas of 800 °C increased this exergetic efficiency to 0.71. Exergy destructed due to combustion of by-product gases and exergy lost with the furnace off-gas were the largest contributors to the thermodynamic inefficiency of all processes. - Highlights: • The exergetic efficiency for an industrial silicon production process when silicon is the only product was estimated to 0.33. • With additional power production from thermal energy in the off-gas we estimated the exergetic efficiency to 0.41. • The theoretical silicon production process is established as the reference case. • Exergy lost with the off-gas and exergy destructed due to combustion account for roughly 75% of the total losses. • With utilization of the thermal exergy in the off-gas at a temperature of 800 °C the exergetic efficiency was 0.71

  8. Fumonisin and Ochratoxin Production in Industrial Aspergillus niger Strains

    DEFF Research Database (Denmark)

    Frisvad, Jens Christian; Larsen, Thomas Ostenfeld; Thrane, Ulf

    2011-01-01

    as safe). However, A. niger has the potential to produce two groups of potentially carcinogenic mycotoxins: fumonisins and ochratoxins. In this study all available industrial and many non-industrial strains of A. niger (180 strains) as well as 228 strains from 17 related black Aspergillus species were...... examined for mycotoxin production. None of the related 17 species of black Aspergilli produced fumonisins. Fumonisins (B(2), B(4), and B(6)) were detected in 81% of A. niger, and ochratoxin A in 17%, while 10% of the strains produced both mycotoxins. Among the industrial strains the same ratios were 83......%, 33% and 26% respectively. Some of the most frequently used strains in industry NRRL 337, 3112 and 3122 produced both toxins and several strains used for citric acid production were among the best producers of fumonisins in pure agar culture. Most strains used for other biotechnological processes also...

  9. Radiation in industrial processes

    International Nuclear Information System (INIS)

    1959-01-01

    The uses of ionizing radiation can be divided into two broad categories. First, it can be used as a tool of investigation, measurement and testing, and secondly, it can be a direct agent in inducing chemical processes. For example, radiation can help in the detecting and locating of malignant tumours, and it can be employed also for the destruction of those tumours. Again, it can reveal intricate processes of plant growth and, at the same time, can initiate certain processes which result in the growth of new varieties of plants. Similarly in industry, radiation is both a tool of detection, testing and measurement and an active agent for the initiation of useful chemical reactions. The initiation of chemical reactions usually requires larger and more powerful sources of radiation. Such radiation can be provided by substances like cobalt 60 and caesium 137 or by machines which accelerate nuclear particles to very high energies. Of the particle-accelerating machines, the most useful in this field are those which accelerate electrons to energies considerably higher than those possessed by the electrons (beta particles) emitted by radioactive substances. These high-energy radiations produce interesting reactions both in organic life and in materials for industry. Several of the papers presented at the Warsaw conference were devoted to the application of ionizing radiation to polymerization and other useful reactions in the manufacture and treatment of plastics. The polymerization of the ethylene series of hydro-carbons was discussed from various angles and the technical characteristics and requirements were described. It was pointed out by some experts that the cross-linking effect of radiation resulted in a superior product, opening the way to new applications of polyethylene. Irradiated polyethylene film has been sold for several years, and electrical wire has been made with irradiated polyethylene as the insulating jacket. Other reactions discussed included the cross

  10. A case study of printing industry plant layout for effective production

    Science.gov (United States)

    Viswajit, T.; Teja, T. Ravi; Deepthi, Y. P.

    2017-07-01

    This paper presents the overall picture of the processes happening in printing industry. This research is aimed to improve the plant layout of existing plant. The travel time was reduced by relocating machinery. Relocation is based on systematic layout planning (SLP). The complete process of raw material entering the industry to dispatching of finished product is shown in 3-D Flow diagram. The process happening in each floor explained in detail using Flow Process chart. Travel time is reduced by 25% after modifying existing plant layout.

  11. Integrating ergonomics into the product development process

    DEFF Research Database (Denmark)

    Broberg, Ole

    1997-01-01

    and production engineers regarding information sources in problem solving, communication pattern, perception of ergonomics, motivation and requests to support tools and methods. These differences and the social and organizational contexts of the development process must be taken into account when considering......A cross-sectional case study was performed in a large company producing electro-mechanical products for industrial application. The purpose was to elucidate conditions and strategies for integrating ergonomics into the product development process thereby preventing ergonomic problems at the time...... of manufacture of new products. In reality the product development process is not a rational problem solving process and does not proceed in a sequential manner as decribed in engineering models. Instead it is a complex organizational process involving uncertainties, iterative elements and negotiation between...

  12. A resource efficiency assessment of the industrial mushroom production chain

    NARCIS (Netherlands)

    Zisopoulos, Filippos K.; Becerra Ramírez, Henry A.; Goot, van der Atze Jan; Boom, Remko M.

    2016-01-01

    We compare the exergetic performance of a conventional industrial mushroom production chain with a mushroom production chain where part of the compost waste is recycled and reused as raw material. The critical exergy loss points (CEPs) identified are the cooking-out process of the spent mushroom

  13. Innovation in the forest products industry: an analysis of companies in Alaska and Oregon.

    Science.gov (United States)

    Abra Hovgaard; Eric Hansen; Joseph. Roos

    2005-01-01

    Because there is a lack of innovation research in the forest products industry and innovative activities in the industry are not well documented, this study attempted to fill that void. The objectives of this study were to understand the process and definition of innovation in the forest products industry, identify the constraints on innovative activities, identify...

  14. Vegan-mycoprotein concentrate from pea-processing industry byproduct using edible filamentous fungi.

    Science.gov (United States)

    Souza Filho, Pedro F; Nair, Ramkumar B; Andersson, Dan; Lennartsson, Patrik R; Taherzadeh, Mohammad J

    2018-01-01

    Currently around one billion people in the world do not have access to a diet which provides enough protein and energy. However, the production of one of the main sources of protein, animal meat, causes severe impacts on the environment. The present study investigates the production of a vegan-mycoprotein concentrate from pea-industry byproduct (PpB), using edible filamentous fungi, with potential application in human nutrition. Edible fungal strains of Ascomycota ( Aspergillus oryzae , Fusarium venenatum , Monascus purpureus , Neurospora intermedia ) and Zygomycota ( Rhizopus oryzae ) phyla were screened and selected for their protein production yield. A. oryzae had the best performance among the tested fungi, with a protein yield of 0.26 g per g of pea-processing byproduct from the bench scale airlift bioreactor cultivation. It is estimated that by integrating the novel fungal process at an existing pea-processing industry, about 680 kg of fungal biomass attributing to about 38% of extra protein could be produced for each 1 metric ton of pea-processing byproduct. This study is the first of its kind to demonstrate the potential of the pea-processing byproduct to be used by filamentous fungi to produce vegan-mycoprotein for human food applications. The pea-processing byproduct (PpB) was proved to be an efficient medium for the growth of filamentous fungi to produce a vegan-protein concentrate. Moreover, an industrial scenario for the production of vegan-mycoprotein concentrate for human nutrition is proposed as an integrated process to the existing PPI production facilities.

  15. A method for energy and exergy analyses of product transformation processes in industry

    International Nuclear Information System (INIS)

    Abou Khalil, B.

    2008-12-01

    After a literature survey enabling the determination of the advantages and drawbacks of existing methods of assessment of the potential energy gains of an industrial site, this research report presents a newly developed method, named Energy and Exergy Analysis of Transformation Processes (or AEEP for Analyse energetique et exergetique des procedes de transformation), while dealing with actual industrial operations, in order to demonstrate the systematic character of this method. The different steps of the method are presented and detailed, one of them, the process analysis, being critical for the application of the developed method. This particular step is then applied to several industrial unitary operations in order to be a base for future energy audits in the concerned industry sectors, as well as to demonstrate its generic and systematic character. The method is the then applied in a global manner to a cheese manufacturing plant, all the different steps of the AEEP being applied. The author demonstrates that AEEP is a systematic method and can be applied to all energy audit levels, moreover to the lowest levels which have a relatively low cost

  16. Industrial wastewater treatment with a bioelectrochemical process: assessment of depuration efficiency and energy production.

    Science.gov (United States)

    Molognoni, Daniele; Chiarolla, Stefania; Cecconet, Daniele; Callegari, Arianna; Capodaglio, Andrea G

    2018-01-01

    Development of renewable energy sources, efficient industrial processes, energy/chemicals recovery from wastes are research issues that are quite contemporary. Bioelectrochemical processes represent an eco-innovative technology for energy and resources recovery from both domestic and industrial wastewaters. The current study was conducted to: (i) assess bioelectrochemical treatability of industrial (dairy) wastewater by microbial fuel cells (MFCs); (ii) determine the effects of the applied organic loading rate (OLR) on MFC performance; (iii) identify factors responsible for reactor energy recovery losses (i.e. overpotentials). For this purpose, an MFC was built and continuously operated for 72 days, during which the anodic chamber was fed with dairy wastewater and the cathodic chamber with an aerated mineral solution. The study demonstrated that industrial effluents from agrifood facilities can be treated by bioelectrochemical systems (BESs) with >85% (average) organic matter removal, recovering power at an observed maximum density of 27 W m -3 . Outcomes were better than in previous (shorter) analogous experiences, and demonstrate that this type of process could be successfully used for dairy wastewater with several advantages.

  17. Prototype CIRCE plant-industrial demonstration of heavy-water production from a reformed hydrogen source

    Energy Technology Data Exchange (ETDEWEB)

    Spagnolo, D.A.; Boniface, H.A.; Sadhankar, R.R.; Everatt, A.E.; Miller, A.I. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Blouin, J. [Air Liquide Canada, Hamilton, Ontario (Canada)

    2002-09-01

    Heavy-water (D{sub 2}0) production has been dominated by the Girdler-Sulphide (G-S) process, which suffers several intrinsic disadvantages that lead to high production costs. Processes based on hydrogen/water exchange have become more attractive with the development of proprietary wetproofed catalysts by AECL. One process that is synergistic with industrial hydrogen production by steam methane reforming (SMR), the combined industrial reforming and catalytic exchange (CIRCE) process, offers the best prospect for commercialization. SMRs are common globally in the oil upgrading and ammonia industries. To study the CIRCE process in detail, AECL, in collaboration with Air Liquide Canada, constructed a prototype CIRCE plant (PCP) in Hamilton, ON. The plant became fully operational in 2000 July and is expected to operate to at least the late fall of 2002. To date, plant operation has confirmed the adequacy of the design and the capability of enriching deuterium to produce heavy water without compromising hydrogen production. The proprietary wetproofed catalyst has performed as expected, both in activity and in robustness. (author)

  18. Prototype CIRCE plant-industrial demonstration of heavy-water production from a reformed hydrogen source

    International Nuclear Information System (INIS)

    Spagnolo, D.A.; Boniface, H.A.; Sadhankar, R.R.; Everatt, A.E.; Miller, A.I.; Blouin, J.

    2002-09-01

    Heavy-water (D 2 0) production has been dominated by the Girdler-Sulphide (G-S) process, which suffers several intrinsic disadvantages that lead to high production costs. Processes based on hydrogen/water exchange have become more attractive with the development of proprietary wetproofed catalysts by AECL. One process that is synergistic with industrial hydrogen production by steam methane reforming (SMR), the combined industrial reforming and catalytic exchange (CIRCE) process, offers the best prospect for commercialization. SMRs are common globally in the oil upgrading and ammonia industries. To study the CIRCE process in detail, AECL, in collaboration with Air Liquide Canada, constructed a prototype CIRCE plant (PCP) in Hamilton, ON. The plant became fully operational in 2000 July and is expected to operate to at least the late fall of 2002. To date, plant operation has confirmed the adequacy of the design and the capability of enriching deuterium to produce heavy water without compromising hydrogen production. The proprietary wetproofed catalyst has performed as expected, both in activity and in robustness. (author)

  19. Defects quantization in industrial radiographs by image processing

    International Nuclear Information System (INIS)

    Briand, F.Y.; Brillault, B.; Philipp, S.

    1988-01-01

    This paper refers to the industrial application of image processing using Non Destructive Testing by radiography. The various problems involved by the conception of a numerical tool are described. This tool intends to help radiograph experts to quantify defects and to follow up their evolution, using numerical techniques. The sequences of processings that achieve defect segmentation and quantization are detailed. They are based on the thorough knowledge of radiographs formation techniques. The process uses various methods of image analysis, including textural analysis and morphological mathematics. The interface between the final product and users will occur in an explicit language, using the terms of radiographic expertise without showing any processing details. The problem is thoroughly described: image formation, digitization, processings fitted to flaw morphology and finally product structure in progress. 12 refs [fr

  20. The uranium enrichment industry and the SILEX process

    International Nuclear Information System (INIS)

    Goldsworthy, M.

    1999-01-01

    Silex Systems Limited has been developing a new laser isotope separation process since 1992. The principle application of the SILEX Technology is Uranium Enrichment, the key step in the production of fuel for nuclear power plants. The Uranium Enrichment industry, today worth ∼ US$3.5 Billion p.a., is dominated by four major players, the largest being USEC with almost 40% of the market. In 1996, an agreement was signed between Silex and USEC to develop SILEX Technology for potential application to Uranium Enrichment. The SILEX process is a low cost, energy efficient scheme which may provide significant commercial advantage over current technology and competing laser processes. Silex is also investigating possible application to the enrichment of Silicon, Carbon and other materials. Significant markets may develop for such materials, particularly in the semiconductor industry

  1. Customer-driven manufacturing in the food processing industry

    NARCIS (Netherlands)

    Donk, D.P. van

    2000-01-01

    Food processing industry copes with high logistical demands from its customers. This paper studies a company changing to more customer (order) driven manufacturing. In order to help decide which products should be made to order and which made to stock, a frame is developed and applied to find and

  2. Solutions for the food processing industry; Shokuhin seizogyo solution

    Energy Technology Data Exchange (ETDEWEB)

    Toda, T; Iwami, N [Fuji Electric Co. Ltd., Tokyo (Japan)

    1999-09-10

    To improve quality control and maintain stable operation, the food processing industry requires problem solutions in total, including not only processing and operation control divisions but also quality control, design and production technology, and maintenance divisions. This paper describes solutions for HACCP (hazard analysis critical control point) support, quality control, and maintenance, in order to improve the quality level, ensure traceability and realize stable processing operations. (author)

  3. California’s forest products industry and timber harvest, 2006

    Science.gov (United States)

    Todd A. Morgan; Jason P. Brandt; Kathleen E. Songster; Charles E. Keegan; Glenn A. Christensen

    2012-01-01

    This report traces the flow of California’s 2006 timber harvest through the primary wood products industry (i.e., firms that process timber into manufactured products such as lumber, as well as facilities such as pulp mills and particleboard plants, which use the wood fiber or mill residue directly from timber processors) and provides a description of the structure,...

  4. Successful new product development in the food packaging industry ...

    African Journals Online (AJOL)

    International Journal of Engineering, Science and Technology ... In the context of the food industry, process and product innovations are usually the ... The analysis is proposed in the form of a case study-based research, which was carried out ...

  5. Effect of Tomato Industrial Processing on Phenolic Profile and Antiplatelet Activity

    Directory of Open Access Journals (Sweden)

    Iván Palomo

    2013-09-01

    Full Text Available Background: Regular consumption of fruits and vegetables (e.g., tomatoes has been shown to be beneficial in terms of reducing the incidence of cardiovascular diseases. The industrial processing of tomatoes into tomato-based products includes several thermal treatments. Very little is known on the effect of tomato industrial processing on antiaggregatory activity and phenolic profile. Methods: It was assessed the effect of tomato and by-products extracts on platelet aggregation induced by ADP, collagen, TRAP-6 and arachidonic acid. These in vitro antithrombotic properties were further supported in an in vivo model of thrombosis. A set of antiplatelet compounds has been selected for HPLC analysis in the different extracts. Results: Some natural compounds such as chlorogenic, caffeic, ferulic and p-coumaric acids were identified by HPLC in tomatoes and its products may inhibit platelet activation. Red tomatoes, tomato products (sauce, ketchup and juice and by-products extracts inhibited platelet aggregation induced adenosine 5'-diphosphate, collagen, thrombin receptor activator peptide-6 and arachidonic acid, but to a different extent. Also, pomace extract presents antithrombotic activity. Conclusions: Processed tomatoes may have a higher content of health-benefiting compounds than fresh ones. Pomace even presents the best antiplatelet activity. Finally, tomato products may be used as a functional ingredient adding antiplatelet activities to processed foods.

  6. Pollutant removal-oriented yeast biomass production from high-organic-strength industrial wastewater: A review

    International Nuclear Information System (INIS)

    Yang, Min; Zheng, Shaokui

    2014-01-01

    Microbial single-cell-protein (SCP) production from high-organic-strength industrial wastewaters is considered an attractive method for both wastewater purification and resource utilization. In the last two decades, pollutant removal-oriented yeast SCP production processes, i.e., yeast treatment processes, have attracted a great deal of attention from a variety of research groups worldwide. Different from conventional SCP production processes, yeast treatment processes are characterized by higher pollutant removal rates, lower production costs, highly adaptive yeast isolates from nature, no excess nutrient supplements, and are performed under non-sterile conditions. Furthermore, yeast treatment processes are similar to bacteria-dominated conventional activated sludge processes, which offer more choices for yeast SCP production and industrial wastewater treatment. This review discusses why highly adaptive yeast species isolated from nature are used in the yeast treatment process rather than commercial SCP producers. It also describes the application of yeast treatment processes for treating high-carboxyhydrate, oil-rich and high-salinity industrial wastewater, focusing primarily on high-strength biodegradable organic substances, which usually account for the major fraction of biochemical oxygen demand. Also discussed is the biodegradation of xenobiotics, such as color (including dye and pigment) and toxic substances (including phenols, chlorophenols, polycyclic aromatic hydrocarbons, etc.), present in industrial wastewater. Based on molecular information of yeast community structures and their regulation in yeast treatment systems, we also discuss how to maintain efficient yeast species in yeast biomass and how to control bacterial and mold proliferation in yeast treatment systems. - Highlights: • Pollutant removal-oriented yeast SCP production processes offer more choices. • Highly adaptive yeast isolates replace commercial SCP producers. • Yeasts degrade

  7. Progress in gamma processing of commercial products

    International Nuclear Information System (INIS)

    Fraser, F.M.

    1988-01-01

    In this paper the global outlook for gamma radiation processing of commercial products is discussed. Canada's contribution to the development of the industry is presented. New developments in the applications of the process and its marketing are discussed. (U.K.)

  8. Process improvement of knives production in a small scale industry

    Science.gov (United States)

    Ananto, Gamawan; Muktasim, Irfan

    2017-06-01

    Small scale industry that produces several kinds of knive should increase its capacity due to the demand from the market. Qualitatively, this case study consisted of formulating the problems, collecting and analyzing the necessary data, and determining the possible recommendations for the improvement. While the current capacity is only 9 (nine), it is expected that 20 units of knife will produced per month. The processes sequence are: profiling (a), truing (b), beveling (c), heat treatment (d), polishing (e), assembly (f), sharpening (g) and finishing (h). The first process (a) is held by out-house vendor company while other steps from (b) to (g) are executed by in-house vendor. However, there is a high dependency upon the high skilled operator who executes the in -house processes that are mostly held manually with several unbalance successive tasks, where the processing time of one or two tasks require longer duration than others since the operation is merely relied on the operator's skill. The idea is the improvement or change of the profiling and beveling process. Due to the poor surface quality and suboptimal hardness resulted from the laser cut machine for profiling, it is considered to subst itute this kind of process with wire cut that is capable to obtain good surface quality with certain range levels of roughness. Through simple cutting experiments on the samples, it is expected that the generated surface quality is adequate to omit the truing process (b). In addition, the cutting experiments on one, two, and four test samples resulted the shortest time that was obtained through four pieces in one cut. The technical parameters were set according to the recommendation of machine standard as referred to samples condition such as thickness and path length that affect ed the rate of wear. Meanwhile, in order to guarantee the uniformity of knife angles that are formed through beveling process (c), a grinding fixture was created. This kind of tool diminishes the

  9. Energy reserch in the mechanical forest industry 1980-1982. Energy consumption in the manufacture of joinery products, wooden houses and in the further processing of sawn timber

    Energy Technology Data Exchange (ETDEWEB)

    Tarvainen, V.; Froeblom, J.

    1983-03-01

    Energy consumption in the mechanical forest industry in 1979 was studied by sending questionnairies to all the significant factories Information was requested on power and heat consumption and installed power in separate process phases. For background information, some aspects of the production process were also requested. The factories which answered the inquiry produced about one half of the doors and windows manufactured in 1979, one sixth of the finger jointed timber and about one third of other products in the branch. The total energy consumption in the branch was 1 556 TJ, 77% was heat. The share of the joinery industry (doors, windows and fixtures) in the total was 2/3, of which 86% was heat energy. The energy needed in the wooden house industry was 219 TJ, in planing works 137 TJ, in the gluelam industry 86 TJ, in finger jointing 76 TJ and in the production of roof trusses about 6 TJ. The investigated brances accounted for 7% of the energy consumption of the whole mechanical forest industry. The energy consumption in producing products of the same type in different factories varied very much. The differences were partially structural. However, there is considerable room for energy savings in many of the factories.

  10. Production of 41Ar and 79Kr gaseous radiotracers for industrial applications

    International Nuclear Information System (INIS)

    Yelgaonkar, V.N.; Jagadeesan, K.C.; Shivarudrappa, V.; Sharma, V.K.; Chitra, S.

    2007-01-01

    Radiotracers are extensively used in many industries for trouble shooting and optimization of process parameters leading to considerable savings in time and huge economic benefits. In chemical and petrochemical industries different gases and vapours flowing in the conversion reactors play a major role in the final production. Gaseous radiotracers are ideal to study hydrodynamics of gas phases in process vessels. 41 Ar and 79 Kr are the preferred gaseous radiotracers for such studies. Owing to the increase in demand from Indian industries for gas phase radiotracers, efforts have been made to produce 41 Ar and 79 Kr indigenously by irradiation of 40 Ar and enriched 78 Kr gaseous targets in research reactors. Prequalification of the containers used, safety aspects concerning accidental rupture and mandatory tests necessary for irradiation of gaseous targets in the reactors have been studied. The paper describes some of the important safety aspects involved and the results of trial irradiations on the production of 41 Ar and 79 Kr radiotracers. Standardization of suitable assay protocols for their regular production and supply for applications in industries is also described. (author)

  11. Forest Products Industry Technology Roadmap

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2010-04-01

    This document describes the forest products industry's research and development priorities. The original technology roadmap published by the industry in 1999 and was most recently updated in April 2010.

  12. New product testing and the utilization of user expertise: Evidence from the Pharmaceutical industry

    DEFF Research Database (Denmark)

    Smed, Marie; Salomo, Søren; Schultz, Carsten

    2012-01-01

    A significant and often neglected obstacle in new product development is the testing and approval process in the late stages of development. The testing process has primarily been observed as an in-house decision process, however, in many industries products undergo extensive testing before marke....... Further, with a dispersed user network a positive effect is observed on the mean to communicate directly as issues occur. The effect of virtual communication is therefore stronger than traditional face-to-face interaction patterns.......A significant and often neglected obstacle in new product development is the testing and approval process in the late stages of development. The testing process has primarily been observed as an in-house decision process, however, in many industries products undergo extensive testing before market...... the knowledge generated and shared by medical sites and Pharmaceutical producers in late stage product development. The results show, that information regarding usage patterns and product related services are more difficult to transfer between user and developer, than issues directly related to the product...

  13. Applications of sonochemistry in Russian food processing industry.

    Science.gov (United States)

    Krasulya, Olga; Shestakov, Sergey; Bogush, Vladimir; Potoroko, Irina; Cherepanov, Pavel; Krasulya, Boris

    2014-11-01

    In food industry, conventional methodologies such as grinding, mixing, and heat treatment are used for food processing and preservation. These processes have been well studied for many centuries and used in the conversion of raw food materials to consumable food products. This report is dedicated to the application of a cost-efficient method of energy transfer caused by acoustic cavitation effects in food processing, overall, having significant impacts on the development of relatively new area of food processing such as food sonochemistry. Copyright © 2014 Elsevier B.V. All rights reserved.

  14. Health hazards of China's lead-acid battery industry: a review of its market drivers, production processes, and health impacts.

    Science.gov (United States)

    van der Kuijp, Tsering Jan; Huang, Lei; Cherry, Christopher R

    2013-08-03

    Despite China's leaded gasoline phase out in 2000, the continued high rates of lead poisoning found in children's blood lead levels reflect the need for identifying and controlling other sources of lead pollution. From 2001 to 2007, 24% of children in China studied (N = 94,778) were lead poisoned with levels exceeding 100 μg/L. These levels stand well above the global average of 16%. These trends reveal that China still faces significant public health challenges, with millions of children currently at risk of lead poisoning. The unprecedented growth of China's lead-acid battery industry from the electric bike, automotive, and photovoltaic industries may explain these persistently high levels, as China remains the world's leading producer, refiner, and consumer of both lead and lead-acid batteries.This review assesses the role of China's rising lead-acid battery industry on lead pollution and exposure. It starts with a synthesis of biological mechanisms of lead exposure followed by an analysis of the key technologies driving the rapid growth of this industry. It then details the four main stages of lead battery production, explaining how each stage results in significant lead loss and pollution. A province-level accounting of each of these industrial operations is also included. Next, reviews of the literature describe how this industry may have contributed to mass lead poisonings throughout China. Finally, the paper closes with a discussion of new policies that address the lead-acid battery industry and identifies policy frameworks to mitigate exposure.This paper is the first to integrate the market factors, production processes, and health impacts of China's growing lead-acid battery industry to illustrate its vast public health consequences. The implications of this review are two-fold: it validates calls for a nationwide assessment of lead exposure pathways and levels in China as well as for a more comprehensive investigation into the health impacts of the lead

  15. Industrial production of insulators using isostatic compaction method

    Energy Technology Data Exchange (ETDEWEB)

    Drugoveiko, O.P.; Ermolaeva, L.V.; Koren' , M.G.; Kreimer, B.D.; Panichev, G.I.; Ponomarev, A.P.; Rutkovskii, V.N.

    1985-07-01

    The process of shaping ceramic products from powders using isostatic compaction method is finding increasing industrial application. The production of electrical-engineering porcelain using isostatic compaction method is, according to the authors, a promising direction since this method permits one to obtain large and complex shaped products having uniform density distribution. The authors introduce an automatic isostatic compaction line at the ''Proletarii'' Factory for the production of the IOS-110-20000UKhL, T1 type insulators having the described dimensions. According to the technological process developed at the ''Elektrokeramika'' Production Complex, insulators were manufactured on the isostatic compaction line from the G-33 mass. Presspowder having a moisture content of 0.3-0.6% and a particle size of 90-160 micrometers was obtained in a spray dryer using disk spraying. The authors studied saturability by moisture of the powder obtained.

  16. How Data Will Transform Industrial Processes: Crowdsensing, Crowdsourcing and Big Data as Pillars of Industry 4.0

    Directory of Open Access Journals (Sweden)

    Virginia Pilloni

    2018-03-01

    Full Text Available We are living in the era of the fourth industrial revolution, namely Industry 4.0. This paper presents the main aspects related to Industry 4.0, the technologies that will enable this revolution, and the main application domains that will be affected by it. The effects that the introduction of Internet of Things (IoT, Cyber-Physical Systems (CPS, crowdsensing, crowdsourcing, cloud computing and big data will have on industrial processes will be discussed. The main objectives will be represented by improvements in: production efficiency, quality and cost-effectiveness; workplace health and safety, as well as quality of working conditions; products’ quality and availability, according to mass customisation requirements. The paper will further discuss the common denominator of these enhancements, i.e., data collection and analysis. As data and information will be crucial for Industry 4.0, crowdsensing and crowdsourcing will introduce new advantages and challenges, which will make most of the industrial processes easier with respect to traditional technologies.

  17. Supply of the Industrial Products in Romania. A Territorial Approach

    Directory of Open Access Journals (Sweden)

    Adriana Grigorescu

    2008-03-01

    Full Text Available The industrial products and services supply was analyzed in the present paper through the statistical indicators of the industrial production, applied for Romania (2005, both at macroeconomic and regional level (on development regions. The first part of the paper presents some of the methodological reglamentations used in determining the “industrial production” statistical indicator, according to the European Union statistical practices (Pack, 2000; *** ìMethodology of short-term business statisticsî, 2006; Peneder, 2001. In the second part of the paper, the authors analyze the main industrial policy previsions in Romania in order to accelerate the process of resource allocation among and within the various sectors, to improve the competitiveness, to attenuate the discrepancies between the economic development level of Romanian regions and to become part of a common European industrial policy. Regional analysis is a domain largely studied by Kangas, Leskinen, Kangas, 2007; Leskinen, Kangas, 2005; Rondinelli, 1996; Banai-Kashani, Reza, 1989.  

  18. Radiation processing for environmental-friendly industrial applications

    International Nuclear Information System (INIS)

    Majali, A.B.; Sabharwal, S.

    1997-01-01

    The Isotope Division of BARC is equipped with a 2-MeV electron beam (EB) accelerator and a 70,000 Ci Cobalt-60 source: these are mainly utilized to develop technologies of interest to our industries and needs. These include development of polyethylene 'O' rings having dimensional stability above the melting point, radiation degradation of PTFE and enhancement of colour in diamonds. The viscose rayon industry is an important industry in India. This industry faces stiff regulations from environmental pollution control agencies primarily due to the emission of toxic sulphur containing gases, and is in search of ways to reduce the pollution levels associated with the process. The irradiation of cellulose with ionizing radiation results in cellulose activation and reduction in the degree of polymerization (DP). There is a keen interest in utilizing radiation technology in viscose rayon production. We have utilized the 2-MeV electron beam accelerator for reducing the degree of polymerization (DP) of paper pulp. Laboratory scale tests have been carried out to standardize the conditions for processing of pulp having desired degree of polymerization. Our studies show that the use of irradiated pulp can significantly reduce the consumption of CS 2 and be beneficial in reducing pollution associated with the process. An electron-beam irradiation based process has been developed to convert the PTFE waste into a low molecular weight (1x10 4 -1x10 5 ) PTFE powder that can be easily processed into a fine micropowder having industrial demand. Even carbon or metal filled PTFE has been recycled using this process. The conventional method of crosslinking linear polymers by thermo-clinical method leads to the formation of homogeneously crosslinked materials which are extremely slow for industrial applications. Electron beam irradiation has been used to create inhomogeneous crosslinking of a temperature-sensitive polymer- poly(vinyl methyl ether)(PVME) so as to produce a fast response

  19. Improving product development performance through knowledge outsourcing: a study of the Iranian automotive industry

    Directory of Open Access Journals (Sweden)

    Mazdeh, Mohammad Mahdavi

    2016-08-01

    Full Text Available This study aims to explore the dynamics of the knowledge supply process for new product development in the automotive industry, and to evaluate the impact of knowledge outsourcing on new product development performance. The model was developed using a literature review and a multiple case study approach that looked at ten research and development companies from the automotive industry in Iran. The results indicate that knowledge outsourcing would improve new product development performance by increasing the flexibility of the new product development process to react to the environment’s volatility, with few penalties in time and costs for automotive product development.

  20. Electron beam accelerator at BARC-BRIT complex - electron beam processing of materials and industrial utilization

    International Nuclear Information System (INIS)

    Khader, S.A.; Patkari, R.K.; Sharma, K.S.S.

    2013-01-01

    During the last decade, the 2MeV/20kW electron beam (EB) accelerator located at BARC-BRIT complex, Vashi has been successfully utilised for non-thermal applications to develop speciality products useful for the industry. Polymer materials are exposed to high energy electrons to induce crosslinking and degradation reactions in a number of industrial products without the use of external chemicals and additives. Various EB crosslinked products viz. PE O-rings, automotive components, automobile tyres, electrical insulations, etc have been found to be much superior in quality compared to those produced conventionally. A process has been developed to enhance colours in the polished diamonds and gem stones using EB irradiation at the facility which has attracted much attention in the Indian diamond industry as a value-addition process. Recycling of polymer waste processed under EB to produce microfine PTFE powder, to reuse in automobile industry etc. has shown good potential for the industrial use. The process feasibility both in terms of economics and technology have been amply demonstrated on a technological scale by installing special conveyors at our facility for irradiating various industrial products. Around 100 km cable insulations, 1.5 million PE O-rings and more than 40000 carats of polished diamonds have been processed in our facility over a period of time on commercial scale. Encouraged with the results, Indian private entrepreneurs have set up dedicated EB machines in some of the most significant industries producing wire and cables, electrical gadgets based on polymer composites, automobile tyres and diamonds. The products are unique in properties and are in some cases, became import substitutes. The industry is now fully geared up to adapt the technology by realising the advantages viz ease in adaptability, convenient, safe and environmental-friendly nature. Encouraged by the process demonstrations, while five EB accelerators were setup and are in operation

  1. Efficiency and Import Penetration on the Productivity of Textile Industry and Textile Products

    Directory of Open Access Journals (Sweden)

    Catur Basuki Rakhmawan

    2012-12-01

    Full Text Available Although textile industry and textile products belong to the strategic sub-sector of manufacturing industry in Indonesia, they are facing problems on the availability of energy, old production machines, and the flooding of imported products into the domestic market. This study is aimed to analyze the efficiency and productivity as performance indicators and how the efficiency and import penetration affect the productivity of textile industry and textile products. The methods of data analysis used in this research are divided in two phases. The first phase, the non-metric approach of Data Envelopment Analysis (DEA is applied to measure the efficiency and productivity. Secondly, the fixed effect model of econometric regression approach is used to find out the effects of efficiency and import penetration on the productivity of textile industry and textile products. The result shows that the average level of efficiency of textile industry and textile products during the period of 2004 – 2008 is about 40 percent with a growth rate of average productivity increases 2.4 percent. Whereas, the econometric estimation results indicate that the increase of efficiency will positively and significantly affect the productivity of textile industry and textile products. On the other hand, the increase of import penetration will negatively affect the productivity of this industry.

  2. Scleroglucan: Fermentative Production, Downstream Processing and Applications

    Directory of Open Access Journals (Sweden)

    Shrikant A. Survase

    2007-01-01

    Full Text Available Exopolysaccharides produced by a variety of microorganisms find multifarious industrial applications in foods, pharmaceutical and other industries as emulsifiers, stabilizers, binders, gelling agents, lubricants, and thickening agents. One such exopolysaccharide is scleroglucan, produced by pure culture fermentation from filamentous fungi of genus Sclerotium. The review discusses the properties, fermentative production, downstream processing and applications of scleroglucan.

  3. Quality assessment of baby food made of different pre-processed organic raw materials under industrial processing conditions.

    Science.gov (United States)

    Seidel, Kathrin; Kahl, Johannes; Paoletti, Flavio; Birlouez, Ines; Busscher, Nicolaas; Kretzschmar, Ursula; Särkkä-Tirkkonen, Marjo; Seljåsen, Randi; Sinesio, Fiorella; Torp, Torfinn; Baiamonte, Irene

    2015-02-01

    The market for processed food is rapidly growing. The industry needs methods for "processing with care" leading to high quality products in order to meet consumers' expectations. Processing influences the quality of the finished product through various factors. In carrot baby food, these are the raw material, the pre-processing and storage treatments as well as the processing conditions. In this study, a quality assessment was performed on baby food made from different pre-processed raw materials. The experiments were carried out under industrial conditions using fresh, frozen and stored organic carrots as raw material. Statistically significant differences were found for sensory attributes among the three autoclaved puree samples (e.g. overall odour F = 90.72, p processed from frozen carrots show increased moisture content and decrease of several chemical constituents. Biocrystallization identified changes between replications of the cooking. Pre-treatment of raw material has a significant influence on the final quality of the baby food.

  4. Research experiences on the reuse of industrial waste for concrete production

    Directory of Open Access Journals (Sweden)

    Abbà Alessandro

    2017-01-01

    Full Text Available The aim of this study was to assess the feasibility of concrete production using different kinds of industrial wastes as “recycled aggregate”. The wastes studied in this work were: fly ashes and slags from Electric Arc Furnace (EAF steel plant; foundry sands produced from foundry dies; slags from lead processing; Waelz slags; solid residues from municipal solid waste incineration (MSWI plant (with mass-burning kiln and fluidized bed reactor; sludge from industrial wastewater treatment plants. Good compressive strength (similar to natural concrete was achieved after 28 days of curing by concrete mixtures obtained with the partial replacement (from 7% to 40% by weight of natural aggregates with slags from lead processing, foundry sands, Waelz slags and bottom ashes from MSW incineration. The worst mechanical and leaching behaviours were shown by concrete samples containing EAF fly ashes and sludge from industrial wastewater treatment. For the residues with the best performance, concrete products (kerbs and flat tiles were casted. Their mechanical and leaching characterization has shown that the reuse of these residues for concrete product is feasible.

  5. PRODUCTION OF CARBON PRODUCTS USING A COAL EXTRACTION PROCESS

    Energy Technology Data Exchange (ETDEWEB)

    Dady Dadyburjor; Philip R. Biedler; Chong Chen; L. Mitchell Clendenin; Manoj Katakdaunde; Elliot B. Kennel; Nathan D. King; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2004-08-31

    This Department of Energy National Energy Technology Laboratory sponsored project developed carbon products, using mildly hydrogenated solvents to extract the organic portion of coal to create synthetic pitches, cokes, carbon foam and carbon fibers. The focus of this effort was on development of lower cost solvents, milder hydrogenation conditions and improved yield in order to enable practical production of these products. This technology is needed because of the long-term decline in production of domestic feedstocks such as petroleum pitch and coal tar pitch. Currently, carbon products represents a market of roughly 5 million tons domestically, and 19 million tons worldwide. Carbon products are mainly derived from feedstocks such as petroleum pitch and coal tar pitch. The domestic supply of petroleum pitch is declining because of the rising price of liquid fuels, which has caused US refineries to maximize liquid fuel production. As a consequence, the long term trend has a decline in production of petroleum pitch over the past 20 years. The production of coal tar pitch, as in the case of petroleum pitch, has likewise declined significantly over the past two decades. Coal tar pitch is a byproduct of metallurgical grade coke (metcoke) production. In this industry, modern metcoke facilities are recycling coal tar as fuel in order to enhance energy efficiency and minimize environmental emissions. Metcoke production itself is dependent upon the production requirements for domestic steel. Hence, several metcoke ovens have been decommissioned over the past two decades and have not been replaced. As a consequence sources of coal tar are being taken off line and are not being replaced. The long-term trend is a reduction in coal tar pitch production. Thus import of feedstocks, mainly from Eastern Europe and China, is on the rise despite the relatively large transportation cost. To reverse this trend, a new process for producing carbon products is needed. The process must be

  6. Bacterial L-arabinose isomerases: industrial application for D-tagatose production.

    Science.gov (United States)

    Boudebbouze, Samira; Maguin, Emmanuelle; Rhimi, Moez

    2011-12-01

    D-tagatose is a natural monosaccharide with a low caloric value and has an anti-hyperglycemiant effect. This hexose has potential applications both in pharmaceutical and agro-food industries. However, the use of D-tagatose remains limited by its production cost. Many production procedures including chemical and biological processes were developed and patented. The most profitable production way is based on the use of L-arabinose isomerase which allows the manufacture of D-tagatose with an attractive rate. Future developments are focused on the generation of L-arabinose isomerases having biochemical properties satisfying the industrial applications. This report provides a brief review of the most recent patents that have been published relating to this area.

  7. «Industry 4.0» as a mechanism for forming «Smart production»

    Directory of Open Access Journals (Sweden)

    SERGEYEVA Olesya Yurievna

    2018-04-01

    Full Text Available «Smart production» is a new model of industrial development of the 21st century on the basis of digital technologies, which already to some extent operates in the form of a production system that creates products and services on non - markets, contributing to the improvement of a comfortable life of the person, the population. Active development in the 21st century of information technologies and concepts contributed to the creation and development of cyberphysical systems that integrate computing resources into physical processes. Digitalisation and its transformation in manufacturing brings new features and high technology sectors, such as construction, oil service, energy, space, health, etc. Index of Russian digitization of international research for 2016 amounted to 113 points. Little use of the potential of digital transformation of industries has become the main problem of the country. The state concept of social and economic development of the Russian Federation involves the development of competitive industry in Russia and effective technology platforms, improving the efficiency and competitiveness of the Russian economy through the development of high-tech industry on the basis of the basic concept of «industry 4.0» through its digitalization and restructuring, using innovative tools and mechanisms. The use of artificial intelligence systems in production processes will radically change the production, the basic basis of which will be additive 3D technologies Additive technologies are a process of layer-by-layer expansion and synthesis of the object using computer 3D-technologies. In modern production it is a set of different processes, including UV-irradiation, extrusion, jet spraying, fusion, lamination. Modern production technologies contribute to the development of new markets and are the driving force of the digital revolution.

  8. Oregon's forest products industry: 1994.

    Science.gov (United States)

    Franklin R. Ward

    1997-01-01

    This report presents the findings of a survey of primary forest products industries in Oregon for 1994. The survey included the following sectors: lumber; veneer; pulp and board; shake and shingle; export; and post, pole, and piling. Tables, presented by sector and for the industry as a whole, include characteristics of the industry, nature and flow of logs consumed,...

  9. Sources of competitive advantage and business performance in the European meat processing industry

    DEFF Research Database (Denmark)

    Strandskov, Jesper

    1999-01-01

    and distribution costs. Business performance was measured by applying the following indicators: return of investments, sales growth and market share. 3. The data set was subjected to conformative factor analysis and structural equation modelling using LISREL8. Based on an evaluation of the reliability values and t...... introductions and marketing mix efforts. The LSAs include variables related to national endowment of resources and industry-related factors such as for example the degree of industry concentration. The RSA measurements include relationships with retailers; relationships to suppliers; access to raw materials...... as well as their firm-specific advantages (such as product development, process development etc.) being improved by strong retail relationships. Finally, the paper supports the view that investments in process and/or product innovation will pay off in the meat processing industry....

  10. Productivity improvement through industrial engineering in the semiconductor industry

    Science.gov (United States)

    Meyersdorf, Doron

    1996-09-01

    Industrial Engineering is fairly new to the semiconductor industry, though the awareness to its importance has increased in recent years. The US semiconductor industry in particular has come to the realization that in order to remain competitive in the global market it must take the lead not only in product development but also in manufacturing. Industrial engineering techniques offer one ofthe most effective strategies for achieving manufacturing excellence. Industrial engineers play an important role in the success of the manufacturing facility. This paper defines the Industrial engineers role in the IC facility, set the visions of excellence in semiconductor manufacturing and highlights 10 roadblocks on the journey towards manufacturing excellence.

  11. Development of Product Availability Monitoring System In Production Unit In Automotive Component Industry

    Science.gov (United States)

    Hartono, Rachmad; Raharno, Sri; Yuwana Martawirya, Yatna; Arthaya, Bagus

    2018-03-01

    This paper described a methodology to monitor the availability of products in a production unit in the automotive component industry. Automotive components made are automotive components made through sheet metal working. Raw material coming into production unit in the form of pieces of plates that have a certain size. Raw materials that come stored in the warehouse. Data of raw each material in the warehouse are recorded and stored in a data base system. The material will then undergo several production processes in the production unit. When the material is taken from the warehouse, material data are also recorded and stored in a data base. The data recorded are the amount of material, material type, and date when the material is out of the warehouse. The material coming out of the warehouse is labeled with information related to the production processes that the material must pass. Material out of the warehouse is a product will be made. The products have been completed, are stored in the warehouse products. When the product is entered into the product warehouse, product data is also recorded by scanning the barcode contained on the label. By recording the condition of the product at each stage of production, we can know the availability of the product in a production unit in the form of a raw material, the product being processed and the finished product.

  12. Metabollic Engineering of Saccharomyces Cereviae a,omi acid metabolism for production of products of industrial interest

    DEFF Research Database (Denmark)

    Chen, Xiao

    -based processes. This study has focused on metabolic engineering of the amino acid metabolism in S. cerevisiae for production of two types of chemicals of industrial interest. The first chemical is δ-(L-α-aminoadipyl)–L-cysteinyl–D-valine (LLD-ACV). ACV belongs to non-ribosomal peptides (NRPs), which......Saccharomyces cerevisiae is widely used in microbial production of chemicals, metabolites and proteins, mainly because genetic manipulation of S. cerevisiae is relatively easy and experiences from its wide application in the existing industrial fermentations directly benefit new S. cerevisiae...

  13. Cleaner production for solid waste management in leather industry ...

    African Journals Online (AJOL)

    Cleaner production for solid waste management in leather industry. ... From the processes, wastes are generated which include wastewater effluents, solid wastes, and hazardous wastes. In developing countries including Ethiopia, many ... The solid waste inventory of the factory has been carried out. The major problems ...

  14. A NEW PROCESS MODEL FOR EMBEDDED SYSTEMS CONTROL FOR TELECOM INDUSTRY

    OpenAIRE

    Sanjai Gupta; Mohammed Hussain

    2012-01-01

    This research deals with important issue for the embedded system in telecom industry. The rapid increase of a software and software based functionality brings various challenges for the telecom industry. As we all know for any given software product the most important thing is its cost, reliability, schedule and quality, these all can be achieve by following good software process models. And hence mostorganization and businesses put more emphasis on software processes by asking their software...

  15. GROWTH PERFORMANCE AND PRODUCTIVITY OF RUBBER & PLASTIC PRODUCTS INDUSTRY IN PUNJAB

    Directory of Open Access Journals (Sweden)

    GULSHAN KUMAR

    2010-01-01

    Full Text Available Present study is an endeavour to investigate growth pattern and productivity trends in small scale rubber and plastic products industry of Punjab. The growth of industry has been gauged in terms of variables - number of units, fixed investment, employment and production. Yearly growth rates have been computed to catch year- to- year fluctuations in growth and compound annual growth rates (CAGRs have been worked out to ascertain the impact of the policies of liberalized regime on growth of this industry. Productivity trends have been sketched in terms of partial factor productivities of labour and capital. In order to understand the strengths and weaknesses of the industry, SWOT analysis has been conducted. The study revealed that the liberalisation has promoted the use of capital intensive and labour saving techniques of production leading to a dismal growth of employment and sluggish growth of number of units.

  16. Total Productivity Management in Small Industries

    OpenAIRE

    FARAJPOUR-KHANAPOSHTANI, Ghassem; HAYATI, Seyyed Iman

    2015-01-01

    Abstract. The importance of small businesses and SME's has been well established in the literature of the world economy. Thus, both industrialized and developing countries, development, support of small businesses as part and parcel of their productivity strategies have. Small industries are a major driver of employment, economic growth and productivity. About 80% of all companies in the world are less than 10 cases of human resources, so 95% of industries in the UK, Spain and Finland and 94 ...

  17. Industrial processing versus home processing of tomato sauce

    NARCIS (Netherlands)

    Tomas, Merve; Beekwilder, Jules; Hall, Robert D.; Sagdic, Osman; Boyacioglu, Dilek; Capanoglu, Esra

    2017-01-01

    The effect of industrial and home processing, in vitro gastrointestinal digestion, individual phenolic content, and antioxidant capacity of tomato into tomato sauce were investigated. Industrial processing of tomato fruit into sauce had an overall positive effect on the total antioxidant capacity

  18. Oregon’s forest products industry and timber harvest, 2008: industry trends and impacts of the Great Recession through 2010

    Science.gov (United States)

    Charles B. Gale; Charles E. Keegan; Erik C. Berg; Jean Daniels; Glenn A. Christensen; Colin B. Sorenson; Todd A. Morgan; Paul. Polzin

    2012-01-01

    This report traces the flow of Oregon’s 2008 timber harvest through the primary timber processing industry and provides a description of the structure, operation, and condition of Oregon’s forest products industry as a whole. It is the second in a series of reports that update the status of the industry every 5 years. Based on a census conducted in 2009 and 2010, we...

  19. Planning and control of rework in the process industries: a review

    NARCIS (Netherlands)

    Flapper, S.D.P.; Fransoo, J.C.; Broekmeulen, R.A.C.M.; Inderfurth, K.

    2002-01-01

    For all kinds of reasons, rework, i.e. the transformation of products not fulfilling preset specifications into products that do, is an important issue in process industries. Despite a considerable amount of published research on planning and control of rework, and in addition many papers referring

  20. A future perspective on the role of industrial biotechnology for chemicals production

    DEFF Research Database (Denmark)

    Woodley, John; Breuer, Michael; Mink, Daniel

    2013-01-01

    The development of recombinant DNA technology, the need for renewable raw materials and a green, sustainable profile for future chemical processes have been major drivers in the implementation of industrial biotechnology. The use of industrial biotechnology for the production of chemicals is well...... established in the pharmaceutical industry but is moving down the value chain toward bulk chemicals. Chemical engineers will have an essential role in the development of new processes where the need is for new design methods for effective implementation, just as much as new technology. Most interesting...

  1. Process Industry and Energy Savings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2010-07-01

    Over a period of two years the NAP's Special Interest Group Energy (SIG-E) has dedicated itself to studying the way in which the process industry and its supply chain has been dealing with energy as a theme. In the past it was strongly believed that many opportunities were left unused and that different forms of cooperation inside the chain should contribute to accelerated improvement of energy efficiency in the process industry. Sixteen companies that are actively involved in the entire value chain have scrutinised their daily situation wondering how to operate more successfully. With approximately one quarter of total energy consumption the Dutch process industry is a major player in reaching national energy and climate objectives by 2020. The objective (improve energy efficiency by 2% annually) is as ambitious as that 'business as usual' is insufficient. A drastic change in how matters are approached is thus essential. The question is how to proceed? By analysing energy projects, in-depth interviews with decision makers in the industry, through literature searches and by organising lectures inside and outside the sector, SlG-E has been able to develop a true picture of the mechanisms concerning energy-related investments. Two major points of interest have been energy-oriented tendering (demand side) and the market introduction of innovations (supply side). The main problems of 'how to do more in the energy domain' is: (a) the process industry is insufficiently familiar with the capabilities of the supply chain, and (b) the supply chain is insufficiently aware of the questions that exist in the process industry. Therefore, the links in the value chain understand each other poorly. The answer to this problem is compound and consists of more interaction between the process industry and the supply chain (machine constructors, engineering firms and consultancies, education and research). As for the process industry: (a) Make improved energy

  2. Development of industrial ion implantation and ion assisted coating processes: A perspective

    International Nuclear Information System (INIS)

    Legg, K.O.; Solnick-Legg, H.

    1989-01-01

    Ion beam processes have gone through a series of developmental stages, from being the mainstay of the semiconductor industry for production of integrated circuits, to new commercial processes for biomedical, aerospace and other industries. Although research is still continuing on surface modification using ion beam methods, ion implantation and ion assisted coatings for treatment of metals, ceramics, polymers and composites must now be considered viable industrial processes of benefit in a wide variety of applications. However, ion implantation methods face various barriers to acceptability, in terms not only of other surface treatment processes, but for implantation itself. This paper will discuss some of the challenges faced by a small company whose primary business is development and marketing of ion implantation and ion-assisted coating processes. (orig.)

  3. Development of an eco-efficient product/process for the vulcanising industry

    Directory of Open Access Journals (Sweden)

    Becerra, M. B.

    2014-08-01

    Full Text Available This paper presents the development of an eco-efficient product/process, which has improved mechanical properties from the introduction of natural fibres in the EPDM (Ethylene-Propylene-Diene-Terpolymer rubber formulation. The optimisation analysis is made by a fractional factorial design 211-7. Different formulations were evaluated using a multi-response desirability function, with the aim of finding efficient levels for the manufacturing time-cycle, improving the mechanical properties of the product, and reducing the raw material costs. The development of an eco-efficient product/process generates a sustainable alternative to conventional manufacturing.

  4. Industrial production and professional application of manufactured nanomaterials-enabled end products in Dutch industries: potential for exposure.

    Science.gov (United States)

    Bekker, Cindy; Brouwer, Derk H; Tielemans, Erik; Pronk, Anjoeka

    2013-04-01

    In order to make full use of the opportunities while responsibly managing the risks of working with manufactured nanomaterials (MNM), we need to gain insight into the potential level of exposure to MNM in the industry. Therefore, the goal of this study was to obtain an overview of the potential MNM exposure scenarios within relevant industrial sectors, applied exposure controls, and number of workers potentially exposed to MNM in Dutch industrial sectors producing and applying MNM-enabled end products in the Netherlands. A survey was conducted in three phases: (i) identification of MNM-enabled end products; (ii) identification of relevant industrial sectors; and (iii) a tiered telephone survey to estimate actual use of the products among 40 sector organizations/knowledge centres (Tier 1), 350 randomly selected companies (Tier 2), and 110 actively searched companies (Tier 3). The most dominant industrial sectors producing or applying MNM-enabled end products (market penetration >5%) are shoe repair shops, automotive, construction, paint, metal, and textile cleaning industry. In the majority of the companies (76%), potential risks related to working with MNM are not a specific point of interest. The total number of workers potentially exposed to MNM during the production or application of MNM-enabled end products was estimated at approximately 3000 workers in the Netherlands. The results of this study will serve as a basis for in-depth exposure and health surveys that are currently planned in the Netherlands. In addition, the results can be used to identify the most relevant sectors for policy makers and future studies focussing on evaluating the risks of occupational exposure to MNM.

  5. Explaining Spatial Convergence of China's Industrial Productivity

    DEFF Research Database (Denmark)

    Deng, Paul Duo; Jefferson, Gary H.

    2011-01-01

    This article investigates the conditions that may auger a reversal of China's increasingly unequal levels of regional industrial productivity during China's first two decades of economic reform. Using international and Chinese firm and industry data over the period 1995–2004, we estimate a produc...... movement towards reversing growth in spatial income inequality.......This article investigates the conditions that may auger a reversal of China's increasingly unequal levels of regional industrial productivity during China's first two decades of economic reform. Using international and Chinese firm and industry data over the period 1995–2004, we estimate...... a productivity growth–technology gap reaction function. We find that as China's coastal industry has closed the technology gap with the international frontier, labour productivity growth in the coastal region has begun to slow in relation to the interior. This may serve as an early indicator of China's initial...

  6. Exergetic comparison of food waste valorization in industrial bread production

    International Nuclear Information System (INIS)

    Zisopoulos, Filippos K.; Moejes, Sanne N.; Rossier-Miranda, Francisco J.; Goot, Atze Jan van der; Boom, Remko M.

    2015-01-01

    This study compares the thermodynamic performance of three industrial bread production chains: one that generates food waste, one that avoids food waste generation, and one that reworks food waste to produce new bread. The chemical exergy flows were found to be much larger than the physical exergy consumed in all the industrial bread chains studied. The par-baked brown bun production chain had the best thermodynamic performance because of the highest rational exergetic efficiency (71.2%), the lowest specific exergy losses (5.4 MJ/kg brown bun), and the almost lowest cumulative exergy losses (4768 MJ/1000 kg of dough processed). However, recycling of bread waste is also exergetically efficient when the total fermented surplus is utilizable. Clearly, preventing material losses (i.e. utilizing raw materials maximally) improves the exergetic efficiency of industrial bread chains. In addition, most of the physical (non-material related) exergy losses occurred at the baking, cooling and freezing steps. Consequently, any additional improvement in industrial bread production should focus on the design of thermodynamically efficient baking and cooling processes, and on the use of technologies throughout the chain that consume the lowest possible physical exergy. - Highlights: • Preventing material losses is the best way to enhance the exergetic efficiency. • Most of the physical exergy losses occur at the baking, cooling and freezing steps. • Par-baking “saves” chemical exergy but consumes an equal amount of physical exergy

  7. Economic and environmental benefits of converting industrial processes to district heating

    International Nuclear Information System (INIS)

    Djuric Ilic, Danica; Trygg, Louise

    2014-01-01

    Highlights: • The potential for converting industrial processes to district heating is analyzed. • The study includes 83 manufacturing companies in three Swedish counties. • The energy costs for the companies decrease after the conversions. • The conversion opens up for a reduction of global greenhouse gas emissions. • CHP plants in the local district heating system are better utilized. - Abstract: The aim of this study was to analyse the possibilities of converting industrial processes from electricity and fossil fuels to district heating in 83 companies in three Swedish counties. Effects on the local district heating systems were explored, as well as economic effects and impacts on global emissions of greenhouse gases. The study was conducted considering two different energy market conditions for the year 2030. The results show that there is a potential for increasing industrial district heating use in all analysed counties. The greatest potential regarding percentage is found in Jönköping, where the annual district heating use in the manufacturing companies could increase from 5 GW h to 45 GW h. The annual industrial district heating use could increase from 84 GW h to 168 GW h in Östergötland and from 14 GW h to 58 GW h in Västra Götaland. The conversion of the industrial production processes to district heating would lead to district heating demand curves which are less dependent on outdoor temperature. As a result, the utilization period of the base load plants (above all of the combined heat and power plants) would be prolonged; this would decrease district heating production costs due to the increased income from the electricity production. The energy costs for the industrial companies decrease after the conversions as well. Furthermore, the increased electricity production in the combined heat and power plants, and the decreased electricity and fossil fuel use in the industrial sector opens up a possibility for a reduction of global

  8. Productivity benefits of industrial energy efficiency measures

    Energy Technology Data Exchange (ETDEWEB)

    Worrell, Ernst; Laitner, John A.; Michael, Ruth; Finman, Hodayah

    2004-08-30

    We review the relationship between energy efficiency improvement measures and productivity in industry. We review over 70 industrial case studies from widely available published databases, followed by an analysis of the representation of productivity benefits in energy modeling. We propose a method to include productivity benefits in the economic assessment of the potential for energy efficiency improvement. The case-study review suggests that energy efficiency investments can provide a significant boost to overall productivity within industry. If this relationship holds, the description of energy-efficient technologies as opportunities for larger productivity improvements has significant implications for conventional economic assessments. The paper explores the implications this change in perspective on the evaluation of energy-efficient technologies for a study of the iron and steel industry in the US. This examination shows that including productivity benefits explicitly in the modeling parameters would double the cost-effective potential for energy efficiency improvement, compared to an analysis excluding those benefits. We provide suggestions for future research in this important area.

  9. DETECTING VERTICAL INTRA-INDUSTRY TRADE IN CULTURAL PRODUCTS

    Directory of Open Access Journals (Sweden)

    Affortunato Francesca

    2012-12-01

    Full Text Available The European integration process has always since markedly characterized by the increasing incidence of Intra-Industry Trade. This has been theoretically justified on the grounds of the new approaches emerging in international trade literature, based on imperfect competition and differentiated products. In recent years another distinctive economic feature of European Union is the importance gained by the so called “cultural and creative sectors”, which are often studied and monitored by reports for their great growth potential. We provide here a systematic decomposition of world trade in “cultural/creative goods” for the year 2009 (using harmonised bilateral flows for some 213 products defined as “cultural products” by UNESCO, 2009 into three trade types: inter-industry, intra-industry (IIT in horizontally versus vertically differentiated products. We show that the world trade in cultural goods is significantly characterised by two-way trade of vertically differentiated products. Moreover we specifically focus on the Italian peculiarities in the “cultural trade”: therefore we first work out which ones of the world countries are the “top exporters” of these categories of products and then we compute an indicator of the Italian goods’ quality relative to each of these competitors. Not surprisingly, we find that the most important bilateral IIT intensities in cultural products are observed in Europe. However the presence of developing countries is not unimportant. This can be explained partly to as a consequence of the increasing level of trade integration among some Asian countries and as a consequence of an increasing despecialization of firstly industrialized countries in the production and trading of these products. Finally, with reference to the relative quality of Italian cultural products compared with that of the other top-exporters in these sectors, we find that Italian

  10. PECULIARITIES OF THE ELECTROTECHNICAL INDUSTRY AND THEIR IMPACT ON THE PRODUCTION COSTS

    Directory of Open Access Journals (Sweden)

    POPESCU (COSTACHE LUMINITA NICOLETA

    2014-05-01

    Full Text Available The electrotechnical industry is in the top branch within the industrial development and the technical progress, currently providing a wide range of innovative products and services, and as a result of this dynamic development, the electrotechnical industry has currently become a key industry for many other industrial sectors. Electricity has established itself in most areas of activity due to its easy use, easy distance transport, the fact that it can be turned into other forms of energy and because it is the most suitable for the supply of automation processes. Consequently, given that industry is the key factor for the recovery, modernization and economic revival of the country, we can say that the electrotechnical industry also has a crucial influence on Romania’s social and economic evolution, and this evolution is in its turn the result of the production cost monitoring and control in this sector.

  11. Conceptual Design of Industrial Process Displays

    DEFF Research Database (Denmark)

    Pedersen, C.R.; Lind, Morten

    1999-01-01

    discusses aspects of process display design taking into account both the designer's and the operator's points of view. Three aspects are emphasized: the operator tasks, the display content and the display form. The distinction between these three aspects is the basis for proposing an outline for a display......Today, process displays used in industry are often designed on the basis of piping and instrumentation diagrams without any method of ensuring that the needs of the operators are fulfilled. Therefore, a method for a systematic approach to the design of process displays is needed. This paper...... by a simple example from a plant with batch processes. Later the method is applied to develop a supervisory display for a condenser system in a nuclear power plant. The differences between the continuous plant domain of power production and the batch processes from the example are analysed and broad...

  12. Mass, energy and material balances of SRF production process. Part 1: SRF produced from commercial and industrial waste.

    Science.gov (United States)

    Nasrullah, Muhammad; Vainikka, Pasi; Hannula, Janne; Hurme, Markku; Kärki, Janne

    2014-08-01

    This paper presents the mass, energy and material balances of a solid recovered fuel (SRF) production process. The SRF is produced from commercial and industrial waste (C&IW) through mechanical treatment (MT). In this work various streams of material produced in SRF production process are analyzed for their proximate and ultimate analysis. Based on this analysis and composition of process streams their mass, energy and material balances are established for SRF production process. Here mass balance describes the overall mass flow of input waste material in the various output streams, whereas material balance describes the mass flow of components of input waste stream (such as paper and cardboard, wood, plastic (soft), plastic (hard), textile and rubber) in the various output streams of SRF production process. A commercial scale experimental campaign was conducted on an MT waste sorting plant to produce SRF from C&IW. All the process streams (input and output) produced in this MT plant were sampled and treated according to the CEN standard methods for SRF: EN 15442 and EN 15443. The results from the mass balance of SRF production process showed that of the total input C&IW material to MT waste sorting plant, 62% was recovered in the form of SRF, 4% as ferrous metal, 1% as non-ferrous metal and 21% was sorted out as reject material, 11.6% as fine fraction, and 0.4% as heavy fraction. The energy flow balance in various process streams of this SRF production process showed that of the total input energy content of C&IW to MT plant, 75% energy was recovered in the form of SRF, 20% belonged to the reject material stream and rest 5% belonged with the streams of fine fraction and heavy fraction. In the material balances, mass fractions of plastic (soft), plastic (hard), paper and cardboard and wood recovered in the SRF stream were 88%, 70%, 72% and 60% respectively of their input masses to MT plant. A high mass fraction of plastic (PVC), rubber material and non

  13. Ethanol production in Brazil: a bridge between science and industry

    Directory of Open Access Journals (Sweden)

    Mario Lucio Lopes

    Full Text Available ABSTRACT In the last 40 years, several scientific and technological advances in microbiology of the fermentation have greatly contributed to evolution of the ethanol industry in Brazil. These contributions have increased our view and comprehension about fermentations in the first and, more recently, second-generation ethanol. Nowadays, new technologies are available to produce ethanol from sugarcane, corn and other feedstocks, reducing the off-season period. Better control of fermentation conditions can reduce the stress conditions for yeast cells and contamination by bacteria and wild yeasts. There are great research opportunities in production processes of the first-generation ethanol regarding high-value added products, cost reduction and selection of new industrial yeast strains that are more robust and customized for each distillery. New technologies have also focused on the reduction of vinasse volumes by increasing the ethanol concentrations in wine during fermentation. Moreover, conversion of sugarcane biomass into fermentable sugars for second-generation ethanol production is a promising alternative to meet future demands of biofuel production in the country. However, building a bridge between science and industry requires investments in research, development and transfer of new technologies to the industry as well as specialized personnel to deal with new technological challenges.

  14. Developing a new production host from a blueprint: Bacillus pumilus as an industrial enzyme producer.

    Science.gov (United States)

    Küppers, Tobias; Steffen, Victoria; Hellmuth, Hendrik; O'Connell, Timothy; Bongaerts, Johannes; Maurer, Karl-Heinz; Wiechert, Wolfgang

    2014-03-24

    Since volatile and rising cost factors such as energy, raw materials and market competitiveness have a significant impact on the economic efficiency of biotechnological bulk productions, industrial processes need to be steadily improved and optimized. Thereby the current production hosts can undergo various limitations. To overcome those limitations and in addition increase the diversity of available production hosts for future applications, we suggest a Production Strain Blueprinting (PSB) strategy to develop new production systems in a reduced time lapse in contrast to a development from scratch.To demonstrate this approach, Bacillus pumilus has been developed as an alternative expression platform for the production of alkaline enzymes in reference to the established industrial production host Bacillus licheniformis. To develop the selected B. pumilus as an alternative production host the suggested PSB strategy was applied proceeding in the following steps (dedicated product titers are scaled to the protease titer of Henkel's industrial production strain B. licheniformis at lab scale): Introduction of a protease production plasmid, adaptation of a protease production process (44%), process optimization (92%) and expression optimization (114%). To further evaluate the production capability of the developed B. pumilus platform, the target protease was substituted by an α-amylase. The expression performance was tested under the previously optimized protease process conditions and under subsequently adapted process conditions resulting in a maximum product titer of 65% in reference to B. licheniformis protease titer. In this contribution the applied PSB strategy performed very well for the development of B. pumilus as an alternative production strain. Thereby the engineered B. pumilus expression platform even exceeded the protease titer of the industrial production host B. licheniformis by 14%. This result exhibits a remarkable potential of B. pumilus to be the

  15. Top of the food chain: Product services in the food industry

    OpenAIRE

    Dixon, Andrew M.; Simon, Matthew

    2001-01-01

    This paper aims to describe the environmental impact of the food industry supply chain and explore the potential for new product-service systems in the food sector, which has not been subject to a great deal of eco-design research. Data from a cross-sector analysis of UK industry, concentrating on the sectors representing the food industry supply chain, is utilised. These sectors are agriculture, food processing, retailing, food services, and kitchen equipment. The analysis combines economic ...

  16. Product Life Cycle of the Manufactured Home Industry

    Directory of Open Access Journals (Sweden)

    Gavin Wherry

    2014-09-01

    Full Text Available Residential construction consumes an estimated 26 percent of the total U.S. wood harvest and thus plays an important role in the forest products value chain. While being a relatively small part of the U.S. residential construction market, the factory-built residential housing industry, originating from manufactured homes (e.g. mobile homes, is embracing emerging industry segments such as modular or panelized homes. Since indications exist that factory-built home production is slated to gain a more prominent role in the U.S. construction markets at the cost of traditional stick-built production, the factory-built home industry sub-segment is of considerable importance to the forest products industry. This research looks at manufactured home producers as a benchmark for analyzing the current economic state of the industry and discusses competitive strategies. The analysis concludes, through macroeconomic modeling, that manufactured homes are in the declining stage of their product life cycle due to changes to the U.S. residential construction sector and the factory-built home industry and by advancements of rival industry-segments. As market share continues to decline, firms operating in this industry-segment seek to either hedge their losses through product diversification strategies or remain focused on strategically repositioning the manufactured home segment.

  17. Montana's forest products industry and timber harvest, 2004

    Science.gov (United States)

    Timothy P. Spoelma; Todd A. Morgan; Thale Dillon; Alfred L. Chase; Charles E. Keegan; Larry T. DeBlander

    2008-01-01

    This report traces the flow of Montana's 2004 timber harvest through the primary wood-using industries; provides a description of the structure, capacity, and condition of Montana's primary forest products industry; and quantifies volumes and uses of wood fiber. Historical wood products industry changes are discussed, as well as changes in harvest, production...

  18. The application of mean control chart in managing industrial processes

    Directory of Open Access Journals (Sweden)

    Papić-Blagojević Nataša

    2013-01-01

    Full Text Available Along with the advent of mass production comes the problem of monitoring and maintaining the quality of the product, which stressed the need for the application of selected statistical and mathematical methods in the control process. The main objective of applying the methods of statistical control is continuous quality improvement through permanent monitoring of the process in order to discover the causes of errors. Shewart charts are the most popular method of statistical process control, which performs separation of controlled and uncontrolled variations along with detection of increased variations. This paper presents the example of Shewart mean control chart with application in managing industrial process.

  19. Innovative Canadian Process Technology For Biodiesel Production

    Energy Technology Data Exchange (ETDEWEB)

    Johar, Sangat; Norton, Kevin

    2010-09-15

    The need for increasing renewable and alternative energy in the global energy mix has been well recognized by Governments and major scientific forums to reduce climate change impact for this living planet. Biodiesel has very high potential for GHG emission reduction. An innovative process developed in Canada provides solution to mitigate the feedstock, yield and quality issues impacting the industry. The Biox process uses a continuous process which reduces reaction times, provides > 99% yield of high quality biodiesel product. The process is feedstock flexible and can use cheaper higher FFA feedstock providing a sustainable approach for biodiesel production.

  20. A strategy for man-machine system development in process industries

    International Nuclear Information System (INIS)

    Wirstad, J.

    1986-12-01

    A framework for Man-Machine System design in process industry projects is reported. It is based in the Guidelines for the Design of Man-Machine interfaces which have been generated in cooperation within the European Workshop for Industrial Computer Systems (EWICS). The application of EWICS Guidelines in industrial projects is demonstrated by six User Scenarios, which represent typical projects from different industries, e.g. electrical power generation and distribution, water control, pulp and paper production, oil and gas production. In all these projects Man-Machine System design has been conducted. It is recommended in the report that each Company develops its set of Man-Machine Systems Standard techniques/procedures. At present there are several techniques/procedures available which, for moderate costs, can be adapted to specific Company conditions. A menu of such Man-Machine System techniques/procedures is presented. Means of estimating the costs and benefits of Man-Machine System design are also described. (author)

  1. Separation process design for isolation and purification of natural products

    DEFF Research Database (Denmark)

    Malwade, Chandrakant R.

    Natural products are defined as secondary metabolites produced by plants and form a vast pool of compounds with unlimited chemical and functional diversity. Many of these secondary metabolites are high value added chemicals that are frequently used as ingredients in food, cosmetics, pharmaceuticals...... and other consumer products. Therefore, process technology towards industrial scale production of such high value chemicals from plants has significant value. Natural products can be obtained in pure form via synthetic or semi-synthetic route, but due to their complicated nature these methods have not been...... developed to the extent of industrial production for majority of natural products. Thus, isolation and purification of such natural products from plants is the most viable way to obtain natural products in pure form. This PhD project is mainly concerned with the design of separation process to isolate...

  2. Decision Support Methods for Supply Processes in the Floral Industry

    Directory of Open Access Journals (Sweden)

    Kutyba Agata

    2017-12-01

    Full Text Available The aim of this paper was to show the application of the ABC and AHP (multi-criteria method for hierarchical analysis of decision processes as an important part of decision making in supply processes which are realized in the floral industry. The ABC analysis was performed in order to classify the product mix from the perspective of the demand values. This in consequence enabled us to identify the most important products which were then used as a variant in the AHP method.

  3. Process analysis of an in store production of knitted clothing

    Science.gov (United States)

    Buecher, D.; Kemper, M.; Schmenk, B.; Gloy, Y.-S.; Gries, T.

    2017-10-01

    In the textile and clothing industry, global value-added networks are widespread for textile and clothing production. As a result of global networking, the value chain is fragmented and a great deal of effort is required to coordinate the production processes [1]. In addition, the planning effort on the quantity and design of the goods is high and risky. Today the fashion industry is facing an increasing customer demand for individual and customizable products in addition to short delivery times [2]. These challenges are passed down to the textile and clothing industry decreasing batch sizes and production times. Conventional clothing production cannot fulfill those demands especially when combined with more and more individual or customizable designs. Hence new production concepts have to be developed.

  4. A combined process to treat lemon industry wastewater and produce biogas

    Energy Technology Data Exchange (ETDEWEB)

    Navarro, A.R.; Rubio, M.C.; Maldonado, M.C. [Quimica y Farmacia, Universidad Nacional de Tucuman, Instituto de Biotecnologia, Facultad de Bioquimica, Ayacucho, Tucuman (Argentina)

    2012-02-15

    We studied a process employed for treating lemon industry effluents, using the macrophyte Eishhornia crassipes (water hyacinth) in a phytoremediation tank with a 6000-L workload. The diluted effluents BOD and COD were reduced to 70 and 61%, respectively, working with a 1.5-h hydraulic residence time (HRT). We investigated the effect of adding every 12 h an inoculum consisting of a consortium of microorganisms isolated from the macrophyte roots and recirculating 30% of the outflow. In this way, we achieved a volumetric removal rate (VRR) of BOD = 354 g/m{sup 3} day. Plants were daily harvested from the tank to maintain growth rate and the density originally planted. We studied their use for biogas production in an anaerobic digester working with 12 and 16 days of hydraulic residence time. The yield obtained was 0.87 L/g and productivity 0.87 L/L day with a loading rate of 5 g/L day. Integrating both processes on an industrial scale would solve the effluent pollution problem and generate an energy source that could be used by the industry itself to lower its production costs. (orig.)

  5. Product Platform Development in Industrial Networks

    DEFF Research Database (Denmark)

    Karlsson, Christer; Skold, Martin

    2011-01-01

    The article examines the strategic issues involved in the deployment of product platform development in an industrial network. The move entails identifying the types and characteristics of generically different product platform strategies and clarifying strategic motives and differences. Number o...... of platforms and product brands serve as the key dimensions when distinguishing the different strategies. Each strategy has its own challenges and raises various issues to deal with.......The article examines the strategic issues involved in the deployment of product platform development in an industrial network. The move entails identifying the types and characteristics of generically different product platform strategies and clarifying strategic motives and differences. Number...

  6. Utilization of the waste products from the forest industry as raw materials for the production. [In Swedish

    Energy Technology Data Exchange (ETDEWEB)

    Kringstad, K

    1977-02-01

    The economic and marketing possibilitiesof industrial production of chemicals and/or proteins by utilizing waste liquor from processes at pulp mills or bark and needles was investigated. A survey of known processes for such production is given. The costs of producing several chemicals and proteins were estimated and compared with costs of producing these products via petrochemistry. The present as well as the future market of the different chemicals and of proteins were estimated. The present investigation was performed due to the rapidly increasing oil prices.

  7. Applied TRIZ in Improving Productivity in Textile Industry

    Directory of Open Access Journals (Sweden)

    Ahmad Aminah

    2017-01-01

    Full Text Available TRIZ is a methodology and a collection of problem solving tools and strategies that has been used in many other fields. Therefore, this paper proposes TRIZ method for improving the productivity in a textile industry. It focuses at the packing department in a textile company situated in Malaysia. The process was monitored and the problem was observed. TRIZ method is applied in this problem using Functional Analysis and trimming method. A comparison between before and after implementation is done in order to evaluate the productivity effectiveness.

  8. Implementing Cleaner Production as an Environmental Management Efforts in Small Industries of Cassava Chips

    Directory of Open Access Journals (Sweden)

    Rahmadyanti Erina

    2016-01-01

    Full Text Available Small and Medium Enterprises (SMEs is one of the major driving factors for Indonesian economy, especially in food processing industries. The cassava-based industry is one type of food and beverage industry with chips as its major product. The limitations of knowledge caused their activities to only aim at pursuing economic benefits and ignoring the environmental balance. The most appropriate preventive method used, according to the characteristics of SMEs in Indonesia, is Cleaner Production. This study aims to reduce the risk of environmental pollution caused by the waste production of small chips industries by implementing cleaner production. The method used in this study is quick scanning by analyzing mass balance, energy, and utilities that aim to find an inefficient process to minimize losses. Implementation of cleaner production may include good housekeeping, reducing, and reusing. Based on the assessment of alternative eligibility criteria, the equipment modifications are the main factor in implementing cleaner production that drives the profits by providing efficiency of cutting as much as 80 percent and optimizes the profits into 57.62 kg in a month or 691.44 kg in a year. If the price of cassava chips is IDR 40,000 in a kg, then it would save IDR 27,657,600 in a year.

  9. Modernisation of production as a factor of influence on economic stability of the industrial enterprise

    Directory of Open Access Journals (Sweden)

    Varkova N.Yu.

    2017-01-01

    Full Text Available The present article considers key problems of modernising production process at industrial enterprises, also referred to as reengineering, in modern conditions of Russian economics. Having analysed factors that affect operation of business, the author presents the model of interdependence between modernisation of production and sustainable development of the enterprise. Based upon analysis of Russian and foreign sources there were formulated fundamentals of the modernisation process and presented an algorithmic mechanism of enabling modernisation at the industrial enterprise. The said mechanism takes into account main aspects of sustainable development of the industrial enterprise and evaluation parameters as to the modernisation efficiency.

  10. Green Acquisitions And Lifecycle Management Of Industrial Products In The Circular Economy

    Science.gov (United States)

    Popa, Vasile N.; Popa, Luminita I.

    2016-11-01

    The article addresses the issue of green acquisitions which occur within an industrial company focused on reducing inputs while maintaining output (substitution and efficiency). These processes characterize a circular economy oriented on resource efficiency (costs saved by reducing purchasing inputs). In our article, we focus on the industrial procurement practice which can help businesses save money and materials. Besides the possibility to negotiate prices, buyers can influence suppliers to offer products and services in an efficient manner in terms of green resources. The life cycle of industrial products is used to demonstrate the environmental advantages and disadvantages of various options for acquisitions and initiatives to totally reuse them.

  11. Application of radiation in industrial processes (Paper No. IT-01)

    International Nuclear Information System (INIS)

    Murthy, T.S.

    1990-02-01

    The application of radiations both from gamma irradiation sources and electron beams has immense potential in diverse fields of industry and public health care programmes. The technical and economic effectiveness of radiation technology has been well demonstrated in different parts of the world and in India over last few years. The major applications for using this technology favourably considered all over the world include radiation sterilisation of medical products, hygienisation of sewage sludge, radiation processing of wood plastic composites, vulcanisation of natural rubber latex, cross linking of wires and cables using radiation, production of bio materials and drugs release systems and treatment of flue gases. Some of the areas which have been successfully exploited on an industrial or semi industrial scale in India and the current status of this programme is high lighted in this paper. (author). 9 refs

  12. EDITORIAL: Industrial Process Tomography

    Science.gov (United States)

    Anton Johansen, Geir; Wang, Mi

    2008-09-01

    There has been tremendous development within measurement science and technology over the past couple of decades. New sensor technologies and compact versatile signal recovery electronics are continuously expanding the limits of what can be measured and the accuracy with which this can be done. Miniaturization of sensors and the use of nanotechnology push these limits further. Also, thanks to powerful and cost-effective computer systems, sophisticated measurement and reconstruction algorithms previously only accessible in advanced laboratories are now available for in situ online measurement systems. The process industries increasingly require more process-related information, motivated by key issues such as improved process control, process utilization and process yields, ultimately driven by cost-effectiveness, quality assurance, environmental and safety demands. Industrial process tomography methods have taken advantage of the general progress in measurement science, and aim at providing more information, both quantitatively and qualitatively, on multiphase systems and their dynamics. The typical approach for such systems has been to carry out one local or bulk measurement and assume that this is representative of the whole system. In some cases, this is sufficient. However, there are many complex systems where the component distribution varies continuously and often unpredictably in space and time. The foundation of industrial tomography is to conduct several measurements around the periphery of a multiphase process, and use these measurements to unravel the cross-sectional distribution of the process components in time and space. This information is used in the design and optimization of industrial processes and process equipment, and also to improve the accuracy of multiphase system measurements in general. In this issue we are proud to present a selection of the 145 papers presented at the 5th World Congress on Industrial Process Tomography in Bergen

  13. An Investigation of Damage Factors in Industrial Scale of Light-Weight Bricks Production

    Directory of Open Access Journals (Sweden)

    Dwi Wulandari Kiki

    2017-01-01

    Full Text Available A damage case of light weight brick’s production approximately at 6-7% of total production was found daily in one industry in East Jawa, Indonesia. The physical damage of product always occured. This paper investigates some factors that affect the lost in laboratory analysis. The analysis includes the chemical analysis of raw materials, reactivity of pozzolanic materials, and observation of strength based upon the position of light-weight bricks during autoclaving process. In addition, fly ash is introduced as mineral additive as one of the alternatives to improve the product’s quality. It is also concluded that grinding the silica sands particles is the optimum way to improve the quality, but the adding class F of fly ash to five percent in mixture is the most effective solution. Furthermore, maintaining quality of raw materials, curing process, and maintaining the machine will either reduce the product damage that occurred during the fabrication process in industry.

  14. Industrial and simulation analysis of the nitrogen trichloride decomposition process in electrolytic chlorine production

    International Nuclear Information System (INIS)

    Tavares Neto, J.I.H.; Brito, K.D.; Vasconcelos, L.G.S.; Alves, J.J.N.; Fossy, M.F.; Brito, R.P.

    2007-01-01

    This work presents the dynamic simulation of the thermal decomposition of nitrogen trichloride (NCl 3 ) during electrolytic chlorine (Cl 2 ) production, using an industrial plant as a case study. NCl 3 is an extremely unstable and explosive compound and the decomposition process has the following main problems: changeability of the reactor temperature and loss of solvent. The results of this work will be used to establish a more efficient and safe control strategy and to analyze the loss of solvent during the dynamic period. The implemented model will also be used to study the use of a new solvent, considering that currently used solvent will be prohibited from commercial use in 2010. The process was simulated by using the commercial simulator Aspen TM and the simulations were validated with plant data. From the results of the simulation it can be concluded that the rate of decomposition depends strongly on the temperature of the reactor, which has a stronger relationship to the liquid Cl 2 (reflux) and gaseous Cl 2 flow rates which feed the system. The results also showed that the loss of solvent changes strongly during the dynamic period

  15. Food Safety Practices in the Egg Products Industry.

    Science.gov (United States)

    Viator, Catherine L; Cates, Sheryl C; Karns, Shawn A; Muth, Mary K; Noyes, Gary

    2016-07-01

    We conducted a national census survey of egg product plants (n = 57) to obtain information on the technological and food safety practices of the egg products industry and to assess changes in these practices from 2004 to 2014. The questionnaire asked about operational and sanitation practices, microbiological testing practices, food safety training for employees, other food safety issues, and plant characteristics. The findings suggest that improvements were made in the industry's use of food safety technologies and practices between 2004 and 2014. The percentage of plants using advanced pasteurization technology and an integrated, computerized processing system increased by almost 30 percentage points. Over 90% of plants voluntarily use a written hazard analysis and critical control point (HACCP) plan to address food safety for at least one production step. Further, 90% of plants have management employees who are trained in a written HACCP plan. Most plants (93%) conduct voluntary microbiological testing. The percentage of plants conducting this testing on egg products before pasteurization has increased by almost 30 percentage points since 2004. The survey findings identify strengths and weaknesses in egg product plants' food safety practices and can be used to guide regulatory policymaking and to conduct required regulatory impact analysis of potential regulations.

  16. Summary of some feasibility studies for site-specific solar industrial process heat

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-01

    Some feasibility studies for several different site specific solar industrial process heat applications are summarized. The followng applications are examined. Leather Tanning; Concrete Production: Lumber and Paper Processing; Milk Processing; Molding, Curing or Drying; Automobile Manufacture; and Food Processing and Preparation. For each application, site and process data, system design, and performance and cost estimates are summarized.

  17. Plug-and-play monitoring and performance optimization for industrial automation processes

    CERN Document Server

    Luo, Hao

    2017-01-01

    Dr.-Ing. Hao Luo demonstrates the developments of advanced plug-and-play (PnP) process monitoring and control systems for industrial automation processes. With aid of the so-called Youla parameterization, a novel PnP process monitoring and control architecture (PnP-PMCA) with modularized components is proposed. To validate the developments, a case study on an industrial rolling mill benchmark is performed, and the real-time implementation on a laboratory brushless DC motor is presented. Contents PnP Process Monitoring and Control Architecture Real-Time Configuration Techniques for PnP Process Monitoring Real-Time Configuration Techniques for PnP Performance Optimization Benchmark Study and Real-Time Implementation Target Groups Researchers and students of Automation and Control Engineering Practitioners in the area of Industrial and Production Engineering The Author Hao Luo received the Ph.D. degree at the Institute for Automatic Control and Complex Systems (AKS) at the University of Duisburg-Essen, Germany, ...

  18. Decision Support Model for Selection Technologies in Processing of Palm Oil Industrial Liquid Waste

    Science.gov (United States)

    Ishak, Aulia; Ali, Amir Yazid bin

    2017-12-01

    The palm oil industry continues to grow from year to year. Processing of the palm oil industry into crude palm oil (CPO) and palm kernel oil (PKO). The ratio of the amount of oil produced by both products is 30% of the raw material. This means that 70% is palm oil waste. The amount of palm oil waste will increase in line with the development of the palm oil industry. The amount of waste generated by the palm oil industry if it is not handled properly and effectively will contribute significantly to environmental damage. Industrial activities ranging from raw materials to produce products will disrupt the lives of people around the factory. There are many alternative technologies available to process other industries, but problems that often occur are difficult to implement the most appropriate technology. The purpose of this research is to develop a database of waste processing technology, looking for qualitative and quantitative criteria to select technology and develop Decision Support System (DSS) that can help make decisions. The method used to achieve the objective of this research is to develop a questionnaire to identify waste processing technology and develop the questionnaire to find appropriate database technology. Methods of data analysis performed on the system by using Analytic Hierarchy Process (AHP) and to build the model by using the MySQL Software that can be used as a tool in the evaluation and selection of palm oil mill processing technology.

  19. Reducing Electrical Consumption in the Forest Products Industry Using Lean Thinking

    Directory of Open Access Journals (Sweden)

    Scott William Lyon

    2014-01-01

    Full Text Available The forest products industry has an opportunity to reduce energy costs using energy management practices, thereby boosting its global competitiveness. Increasing manufacturing costs have contributed significantly to the decline of the forest products manufacturing industries in the U.S.; these increasing costs limit manufacturers’ abilities to compete with their global competitors. U.S. companies are continually improving their products, processes, finances, and business practices to better compete with global marketplaces; however, they may not be seizing all of the opportunities available through more efficient energy consumption practices. By eliminating non-valued added activities, lean thinking is an example of one tool that may improve performance and reduce costs. A case study was conducted at a cabinet manufacturer in Virginia to examine the impact of lean thinking on the consumption of electricity in the manufacturing process. An energy management system was used to provide rapid feedback on electrical energy consumption for production operations. Significant changes were observed after implementing energy reduction practices identified by lean thinking tools.

  20. Alternatives to Organic Solvents in Industrial Cleaning Processes

    DEFF Research Database (Denmark)

    Jacobsen, Thomas

    1998-01-01

    To control chemical hazards in work places, substitution of harmful substances with less harmful or non-toxic products is now a method used in many countries and in many companies. It has previously been demonstrated that it is desirable and possible to use non-volatile, low-toxic vegetable...... cleaning agents in offset printing companies instead of volatile, toxic organic solvents. The present study is based on a project with the aim of defining other industrial processes, where organic solvents used for cleaning or degreasing can be replaced by non-volatile, low-toxic products, which are based...... on esters from fatty acids of vegetable origin (vegetable esters - VE).The study indicates that industrial cleaning/degreasing with organic solvents may be substituted with VEs on metal surfaces and on some coated surfaces, in manufacture of paints and inks, use of paints, use of inks (printing), metal...

  1. Potato processing scenario in India: Industrial constraints, future projections, challenges ahead and remedies - A review.

    Science.gov (United States)

    Marwaha, R S; Pandey, S K; Kumar, Dinesh; Singh, S V; Kumar, Parveen

    2010-03-01

    Indian potato (Solanum tuberosum L.) processing industry has emerged fast due to economic liberalization coupled with growing urbanization, expanding market options and development of indegenous processing varieties. India's first potato processing varieties 'Kufri Chipsona-1' and 'Kufri Chipsona-2' were developed in 1998, followed by an improved processing variety 'Kufri Chipsona-3' in 2005 for the Indian plains and first chipping variety 'Kufri Himsona' for the hills. These varieties have >21% tuber dry matter content, contain low reducing sugars (products. The availability of these varieties and standardization of storage techniques for processing potatoes at 10-12°C with sprout suppressant isopropyl N-(3-chlorophenyl) carbamate have revolutionized the processing scenario within a short span of 10 years. Currently about 4% of total potato produce is being processed in organized and unorganized sector. Potato processing industry mainly comprises 4 segments: potato chips, French fries, potato flakes/powder and other processed products. However, potato chips still continue to be the most popular processed product. The major challenge facing the industries lies in arranging round the year supply of processing varieties at reasonable price for their uninterrupted operation, besides several others which have been discussed at length and addressed with concrete solutions.

  2. Export of electric power through industrial products

    International Nuclear Information System (INIS)

    Azevedo, J.B.L. de; David, J.M.S.; Campos, J.M.; Perecmanis, J.; Carneiro, N.S.

    1990-01-01

    We forecast the electrical energy incorporated to the exports of products of the industrial sectors of steel, aluminium, ferro-alloys, chlorine and caustic soda, pulp and paper and petrochemistry, accordingly to scenarios for these sectors consistent with a macro economic reference scenario, for the period 1990/2000. We also compare the electrical energy exported through those industrial products with the forecasted industrial and total markets of electrical energy. (author)

  3. Industry of petroleum and its by-products

    International Nuclear Information System (INIS)

    Haddad, Antoine

    1989-01-01

    A comprehensive study of petroleum industry and its by-products is presented. Petroleum, since its origin and all steps of its industry including its detection, production and transportation is described. A historical description of the production and formation of fuels under the ground strates through million of years, as well as its chemical composition are presented. A full description of refining petrol and all by-products derived is given. Pictures and tables enhance the explanation

  4. Empowering production workers with digitally facilitated knowledge processes--a conceptual framework

    DEFF Research Database (Denmark)

    Hannola, Lea; Richter, Alexander; Richter, Shahper

    2018-01-01

    proposes a conceptual framework for empowering workers in industrial production environments with digitally facilitated knowledge management processes. The framework explores four concrete facets of digital advancements that apply to a wide range of knowledge processes and production strategies...

  5. Survey on alternative energy for industrial processes in Indonesia

    International Nuclear Information System (INIS)

    Masduki, B.; Sukarsono, R.; Wardaya; Suryawan, I.

    1997-01-01

    In consequence of the national industrial development, it is necessary to supply a lot of energy. This paper presented a discussion about the option of supplying nuclear processed heat as alternative energy sources for industry especially in Java island. The electrical energy requirement can be estimated rising. The stock and the requirement of energy in Indonesia is unbalance. If the oil production rate is constant, such as that of today, it can be estimated that the oil stock would be over in 20 years. The country is trying to difertify its source of energy and reduce its dependence on oil. High Temperature Reactor (HTR) produces electric and also heat at various temperature in the form of steam and gas. Heat processes from a high temperature reactor, could be used in industry for supplying heat for coal hidroforming, gasification of coal, metal annealing, petrochemical hydrogenation, distillation, purification of petrochemicals, evaporation, water heat, etc. (author). 8 refs, 1 fig., 5 tabs

  6. Forest products industries of the southern Middle-Atlantic states, 1985 - 1986

    Science.gov (United States)

    Eric H. Wharton; Kevin Mullarkey; Kevin Mullarkey

    1993-01-01

    Evaluates regional timber output of Maryland, Delaware, and New Jersey. Results are based on a survey of primary processing mills located in these states and of mills in other states that used wood from the region. Contains statistics on industrial timber production and mill receipts and the production and final end use of manufacturing residues. Comparisons are made...

  7. Utilization of oleo-chemical industry by-products for biosurfactant production

    Science.gov (United States)

    2013-01-01

    Biosurfactants are the surface active compounds produced by micro-organisms. The eco-friendly and biodegradable nature of biosurfactants makes their usage more advantageous over chemical surfactants. Biosurfactants encompass the properties of dropping surface tension, stabilizing emulsions, promoting foaming and are usually non- toxic and biodegradable. Biosurfactants offer advantages over their synthetic counterparts in many applications ranging from environmental, food, and biomedical, cosmetic and pharmaceutical industries. The important environmental applications of biosurfactants include bioremediation and dispersion of oil spills, enhanced oil recovery and transfer of crude oil. The emphasis of present review shall be with reference to the commercial production, current developments and future perspectives of a variety of approaches of biosurfactant production from the micro-organisms isolated from various oil- contaminated sites and from the by-products of oleo-chemical industry wastes/ by-products viz. used edible oil, industrial residues, acid oil, deodorizer distillate, soap-stock etc. PMID:24262384

  8. Creative Industries: Development Processes Under Contemporary Conditions of Globalization

    Directory of Open Access Journals (Sweden)

    Valerija Kontrimienė

    2017-06-01

    Full Text Available The article deals with the processes of developing creative industries under conditions of a growth in the worldwide economy and globalization, discloses the role of the sector of creative industries and shows its place in the system of the modern global economy. The paper presents a comparative analysis of theories and theoretical approaches intended for the sector of creative industries and its development as well as defines regularities and specificities characteristic of the development of creative industries. Particular attention is shifted on the growth and development of creative industries considering the current challenges of globalization and on the most important specificities of the developing sector in the context of the challenges of economic globalization. The paper examines the trends reflecting the place of the sector of creative industries in the economy of the modern world, including the tendencies indicating changes in the export of the products created in this sector. The article considers the issues of developing creative industries and reveals priorities of future research.

  9. Inhibition of the Nitrification Process of Activated Sludge Micro-Organism by Scrubber Water from an Industrial Flue Gas Cleaning Process

    DEFF Research Database (Denmark)

    Thomsen, Jens Peter

    2007-01-01

    the nitrogen removal. A major sewage cleaning plant in the southern part of Denmark is a recipient of industrial sewage from a major fish meal industry. Severe nitrification inhibition was observed in scrubber water from an incineration of process air, and the processes that lead to the production were stopped......The microbial transformation of ammonia to nitrate, the nitrification, is a central process in the nitrogen biogeochemical cycle. In a modern wastewater treatment plant, the nitrification process is a key process in the removal of nitrogen and inhibitory compounds in sewage can seriously affect....... In order to investigate the relation between incineration temperatures and the production of inhibitory compounds, the process air was burned at temperatures from 800°C to 1000°C. The termically affected condensate was collected and the nitrification inhibition effect of the condensate was tested using...

  10. Coherence in product-oriented policies and environmental management systems in the car industry

    DEFF Research Database (Denmark)

    Smink, Carla Kornelia; Nielsen, Eskild Holm

    more traditional process-oriented policies and are a challenge for companies. The article presents some of the authors  investigations on how the car industry has dealt with both process-oriented and product-oriented policies. [1] EPR refers to extending producer responsibility for products beyond......Over the last decade, product-oriented policies as Extended Producer Responsibility (EPR) and Integrated Product Policy (IPP) are more and more recognised as a target for both corporate environmental strategy and government environmental policy. These product-oriented policies are distinct from...

  11. Small enterprises' importance to the U.S. secondary wood processing industry

    Science.gov (United States)

    Urs Buehlmann; Omar Espinoza; Matthew Bumgardner; Michael. Sperber

    2013-01-01

    The past decades have seen numerous U.S. secondary wood processing companies shift their production to overseas locations, mainly in Southeast Asia. The remaining companies have been hit hard by the downturn in housing markets and the following recession. Thus, many large customers of the U.S. hardwood lumber industry have reduced or stopped the purchase of products,...

  12. Utilization of byproducts and waste materials from meat, poultry and fish processing industries: a review.

    Science.gov (United States)

    Jayathilakan, K; Sultana, Khudsia; Radhakrishna, K; Bawa, A S

    2012-06-01

    India is bestowed with vast livestock wealth and it is growing at the rate of 6% per annum. The contribution of livestock industry including poultry and fish is increasing substantially in GDP of country which accounts for >40% of total agricultural sector and >12% of GDP. This contribution would have been much greater had the animal by-products been also efficiently utilized. Efficient utilization of by-products has direct impact on the economy and environmental pollution of the country. Non-utilization or under utilization of by-products not only lead to loss of potential revenues but also lead to the added and increasing cost of disposal of these products. Non-utilization of animal by-products in a proper way may create major aesthetic and catastrophic health problems. Besides pollution and hazard aspects, in many cases meat, poultry and fish processing wastes have a potential for recycling raw materials or for conversion into useful products of higher value. Traditions, culture and religion are often important when a meat by-product is being utilized for food. Regulatory requirements are also important because many countries restrict the use of meat by-products for reasons of food safety and quality. By-products such as blood, liver, lung, kidney, brains, spleen and tripe has good nutritive value. Medicinal and pharmaceutical uses of by-product are also highlighted in this review. Waste products from the poultry processing and egg production industries must be efficiently dealt with as the growth of these industries depends largely on waste management. Treated fish waste has found many applications among with which the most important are animal feed, biodiesel/biogas, dietectic products (chitosan), natural pigments (after extraction) and cosmetics (collagen). Available information pertaining to the utilization of by-products and waste materials from meat, poultry and fish and their processing industries has been reviewed here.

  13. The effect of sample grinding procedures after processing on gas production profiles and end-product formation in expander processed barley and peas

    NARCIS (Netherlands)

    Azarfar, A.; Poel, van der A.F.B.; Tamminga, S.

    2007-01-01

    Grinding is a technological process widely applied in the feed manufacturing industry and is a prerequisite for obtaining representative samples for laboratory procedures (e.g. gas production analysis). When feeds are subjected to technological processes other than grinding (e.g. expander

  14. Fumonisin and Ochratoxin Production in Industrial Aspergillus niger Strains

    Science.gov (United States)

    Frisvad, Jens C.; Larsen, Thomas O.; Thrane, Ulf; Meijer, Martin; Varga, Janos; Samson, Robert A.; Nielsen, Kristian F.

    2011-01-01

    Aspergillus niger is perhaps the most important fungus used in biotechnology, and is also one of the most commonly encountered fungi contaminating foods and feedstuffs, and occurring in soil and indoor environments. Many of its industrial applications have been given GRAS status (generally regarded as safe). However, A. niger has the potential to produce two groups of potentially carcinogenic mycotoxins: fumonisins and ochratoxins. In this study all available industrial and many non-industrial strains of A. niger (180 strains) as well as 228 strains from 17 related black Aspergillus species were examined for mycotoxin production. None of the related 17 species of black Aspergilli produced fumonisins. Fumonisins (B2, B4, and B6) were detected in 81% of A. niger, and ochratoxin A in 17%, while 10% of the strains produced both mycotoxins. Among the industrial strains the same ratios were 83%, 33% and 26% respectively. Some of the most frequently used strains in industry NRRL 337, 3112 and 3122 produced both toxins and several strains used for citric acid production were among the best producers of fumonisins in pure agar culture. Most strains used for other biotechnological processes also produced fumonisins. Strains optimized through random mutagenesis usually maintained their mycotoxin production capability. Toxigenic strains were also able to produce the toxins on media suggested for citric acid production with most of the toxins found in the biomass, thereby questioning the use of the remaining biomass as animal feed. In conclusion it is recommended to use strains of A. niger with inactive or inactivated gene clusters for fumonisins and ochratoxins, or to choose isolates for biotechnological uses in related non-toxigenic species such as A. tubingensis, A. brasiliensis, A vadensis or A. acidus, which neither produce fumonisins nor ochratoxins. PMID:21853139

  15. Plans for industrial production of the SSC magnets

    International Nuclear Information System (INIS)

    Karpenko, V.N.; Rardin, D.C.

    1986-01-01

    The Universities Research Association through its Central Design Group is currently conducting research and development for the Department of Energy on a superconducting super collider (SSC). The proposed SSC is a device in which protons would be accelerated around a ring approximately 50 miles in circumference. The protons would be kept in their path by means of thousands of powerful superconducting magnets. Two such rings of magnets would be housed in a common underground tunnel, allowing groups of protons to be accelerated in opposite directions and collided, in order to study the fundamental nature of matter and energy. The magnet system is a major element of the SSC in terms of technical requirements, quantity of components and cost. In order to meet technical and production requirements imposed by this system early participation of industry is necessary. The program plans were developed with the objective to involve industry in the early stages of research and development of superconducting magnets, leading to cost effective processes of potential mass production of high quality accelerator magnets by industry. While a decision has not been made by the Department of Energy on whether or not to request construction of the SSC project, if such a request is made and the project is authorized and funded, it would lead to industrial manufacture of a large quantity of superconducting magnets

  16. Improved Methods for Production Manufacturing Processes in Environmentally Benign Manufacturing

    Directory of Open Access Journals (Sweden)

    Yan-Yan Wang

    2011-09-01

    Full Text Available How to design a production process with low carbon emissions and low environmental impact as well as high manufacturing performance is a key factor in the success of low-carbon production. It is important to address concerns about climate change for the large carbon emission source manufacturing industries because of their high energy consumption and environmental impact during the manufacturing stage of the production life cycle. In this paper, methodology for determining a production process is developed. This methodology integrates process determination from three different levels: new production processing, selected production processing and batch production processing. This approach is taken within a manufacturing enterprise based on prior research. The methodology is aimed at providing decision support for implementing Environmentally Benign Manufacturing (EBM and low-carbon production to improve the environmental performance of the manufacturing industry. At the first level, a decision-making model for new production processes based on the Genetic Simulated Annealing Algorithm (GSAA is presented. The decision-making model considers not only the traditional factors, such as time, quality and cost, but also energy and resource consumption and environmental impact, which are different from the traditional methods. At the second level, a methodology is developed based on an IPO (Input-Process-Output model that integrates assessments of resource consumption and environmental impact in terms of a materials balance principle for batch production processes. At the third level, based on the above two levels, a method for determining production processes that focus on low-carbon production is developed based on case-based reasoning, expert systems and feature technology for designing the process flow of a new component. Through the above three levels, a method for determining the production process to identify, quantify, assess, and optimize the

  17. Modularization of Industrial Service Processes

    DEFF Research Database (Denmark)

    Frandsen, Thomas; Hsuan, Juliana

    In this paper we examine how complex service processes can be dealt with through the lenses of modularization strategies. Through an illustrative case study of a manufacturer of industrial equipment for process industries we propose the use of the service modularity function to conceptualize...... and assess the service modularity of service offerings. The measured degree of modularity would allow us to sharpen our understanding of modularity in the context of industrial services, such as the role of standardization and component reuse on architecture flexibility. It would also provide a foundation...

  18. Combinatorial Life Cycle Assessment to Inform Process Design of Industrial Production of Algal Biodiesel

    NARCIS (Netherlands)

    Brentner, L.B.; Eckelman, M.J.; Zimmerman, J.B.

    2011-01-01

    The use of algae as a feedstock for biodiesel production is a rapidly growing industry, in the United States and globally. A life cycle assessment (LCA) is presented that compares various methods, either proposed or under development, for algal biodiesel to inform the most promising pathways for

  19. Eco-efficiency in industrial production

    NARCIS (Netherlands)

    von Raesfeld Meijer, Ariane M.; de Bakker, F.G.A.; Groen, Arend J.

    2001-01-01

    English AbstractThis report of the MATRIC project investigated 'Eco-efficiency in industrial production'. After a general introduction into the domain of eco-efficiency, the first part of this report further focusses on the organisation of Product-Oriented Environmental Management (POEM), which is

  20. Dynamic modeling and control of industrial crude terephthalic acid hydropurification process

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhi; Zhong, Weimin; Liu, Yang; Luo, Na; Qian, Feng [East China University of Science and Technology, Shanghai (China)

    2015-04-15

    Purified terephthalic acid (PTA) is critical to the development of the polyester industry. PTA production consists of p-xylene oxidation reaction and crude terephthalic acid (CTA) hydropurification. The hydropurification process is necessary to eliminate 4-carboxybenzaldehyde (4-CBA), which is a harmful byproduct of the oxidation reaction process. Based on the dynamic model of the hydropurification process, two control systems are studied using Aspen Dynamics. The first system is the ratio control system, in which the mass flows of CTA and deionized water are controlled. The second system is the multivariable predictive control-proportional-integral-derivative cascade control strategy, in which the concentrations of 4-CBA and carbon monoxide are chosen as control variables and the reaction temperature and hydrogen flow are selected as manipulated variables. A detailed dynamic behavior is investigated through simulation. Results show that the developed control strategies exhibit good control performances, thereby providing theoretical guidance for advanced control of industry-scale PTA production.

  1. Forest Products Industry of the Future

    Energy Technology Data Exchange (ETDEWEB)

    Los Alamos Technical Associates, Inc

    2002-05-01

    Los Alamos Technical Associates, Inc (LATA) conducted an evaluation of the potential impact and value of a portion of the current portfolio of r&d projects supported by the Office of Industrial Technology and the Forest Products Industry of the Future. The mission of the evaluation was to (a) assess the potential impact of the projects to meet the critical goals of the industry as identified in the vision and roadmapping documents. (b) Evaluate the relationship between the current portfolio of projects and the Agenda 202 Implementation Plan. In addition, evaluate the relationship between the portfolio and the newly revised draft technology strategy being created by the industry. (c) Identify areas where current efforts are making significant progress towards meeting industry goals and identify areas where additional work my be required to meet these goals. (d) Make recommendations to the DOE and the Forest Products Industry on possible improvements in the portfolio and in the current methodology that DOE uses to assess potential impacts on its R&D activities.

  2. Industrial Symbiosis as a Social Process : Developing theory and methods for the longitudinal investigation of social dynamics in the emergence and development of industrial symbiosis

    NARCIS (Netherlands)

    W. Spekkink (Wouter)

    2016-01-01

    markdownabstractIndustrial symbiosis is a process in which firms in regional industrial systems engage in the exchange of by-products and sharing of utilities and services in order to improve their environmental and economic performance. Industrial symbiosis has a prominent social dimension. To

  3. Laser surface texturing of cast iron steel: dramatic edge burr reduction and high speed process optimisation for industrial production using DPSS picosecond lasers

    Science.gov (United States)

    Bruneel, David; Kearsley, Andrew; Karnakis, Dimitris

    2015-07-01

    In this work we present picosecond DPSS laser surface texturing optimisation of automotive grade cast iron steel. This application attracts great interest, particularly in the automotive industry, to reduce friction between moving piston parts in car engines, in order to decrease fuel consumption. This is accomplished by partially covering with swallow microgrooves the inner surface of a piston liner and is currently a production process adopting much longer pulse (microsecond) DPSS lasers. Lubricated interface conditions of moving parts require from the laser process to produce a very strictly controlled surface topography around the laser formed grooves, whose edge burr height must be lower than 100 nm. To achieve such a strict tolerance, laser machining of cast iron steel was investigated using an infrared DPSS picosecond laser (10ps duration) with an output power of 16W and a repetition rate of 200 kHz. The ultrashort laser is believed to provide a much better thermal management of the etching process. All studies presented here were performed on flat samples in ambient air but the process is transferrable to cylindrical geometry engine liners. We will show that reducing significantly the edge burr below an acceptable limit for lubricated engine production is possible using such lasers and remarkably the process window lies at very high irradiated fluences much higher that the single pulse ablation threshold. This detailed experimental work highlights the close relationship between the optimised laser irradiation conditions as well as the process strategy with the final size of the undesirable edge burrs. The optimised process conditions are compatible with an industrial production process and show the potential for removing extra post)processing steps (honing, etc) of cylinder liners on the manufacturing line saving time and cost.

  4. Application of Specific Features of Industrial Products when Forming and Developing Brands of Industrial Enterprises

    Directory of Open Access Journals (Sweden)

    Yatsentiuk Stanislav V.

    2014-03-01

    Full Text Available The article analyses and structures approaches and principles of formulation of industrial products. It offers classification of goods and markets of industrial products by their characteristics and participants. It identifies main participants that make decisions at B2C and B2B markets and characterises their specific features and motivation when making decisions on purchase of products of industrial enterprises. It studies and analyses indicators of development of domestic markets of consumer goods and market of industrial products and dynamics of development of their relation in retrospective view.

  5. Integrated Monitoring System of Production Processes

    Directory of Open Access Journals (Sweden)

    Oborski Przemysław

    2016-12-01

    Full Text Available Integrated monitoring system for discrete manufacturing processes is presented in the paper. The multilayer hardware and software reference model was developed. Original research are an answer for industry needs of the integration of information flow in production process. Reference model corresponds with proposed data model based on multilayer data tree allowing to describe orders, products, processes and save monitoring data. Elaborated models were implemented in the integrated monitoring system demonstrator developed in the project. It was built on the base of multiagent technology to assure high flexibility and openness on applying intelligent algorithms for data processing. Currently on the base of achieved experience an application integrated monitoring system for real production system is developed. In the article the main problems of monitoring integration are presented, including specificity of discrete production, data processing and future application of Cyber-Physical-Systems. Development of manufacturing systems is based more and more on taking an advantage of applying intelligent solutions into machine and production process control and monitoring. Connection of technical systems, machine tools and manufacturing processes monitoring with advanced information processing seems to be one of the most important areas of near future development. It will play important role in efficient operation and competitiveness of the whole production system. It is also important area of applying in the future Cyber-Physical-Systems that can radically improve functionally of monitoring systems and reduce the cost of its implementation.

  6. Industrial Process Design for the Production of Aniline by Direct Amination

    NARCIS (Netherlands)

    Driessen, Rick T.; Kamphuis, Peter; Mathijssen, Lydwien; Zhang, Ruo; van der Ham, Louis G.J.; van den Berg, Henk; Zeeuw, Arend Jan

    2017-01-01

    The objective is to design a plant from raw material to product for the production of aniline by direct amination of benzene. The process design is started on a conceptual level and ended on a basic engineering level as well as a techno-economical evaluation. The amination of benzene by

  7. Methodology for evaluation of industrial CHP production

    International Nuclear Information System (INIS)

    Pavlovic, Nenad V.; Studovic, Milovan

    2000-01-01

    At the end of the century industry switched from exclusive power consumer into power consumer-producer which is one of the players on the deregulated power market. Consequently, goals of industrial plant optimization have to be changed, making new challenges that industrial management has to be faced with. In the paper is reviewed own methodology for evaluation of industrial power production on deregulated power market. The methodology recognizes economic efficiency of industrial CHP facilities as a main criterion for evaluation. Energy and ecological efficiency are used as additional criteria, in which implicit could be found social goals. Also, methodology recognizes key and limit factors for CHP production in industry. It could be successful applied, by use of available commercial software for energy simulation in CHP plants and economic evaluation. (Authors)

  8. Experiences with the design and production of an industrial, flexible and demountable (IFD) building system

    NARCIS (Netherlands)

    Gassel, van F.J.M.; Stone, W.C.

    2002-01-01

    The Dutch government encourages innovative construction by subsidizing cohesive industrial, flexible and demountable building (lFD) pilot projects. Industrial building concerns the process-related aspects of production. robotization, mechanization, automation, prefabrication, communication, etc.

  9. Grasping devices and methods in automated production processes

    DEFF Research Database (Denmark)

    Fantoni, Gualtiero; Santochi, Marco; Dini, Gino

    2014-01-01

    assembly to disassembly, from aerospace to food industry, from textile to logistics) are discussed. Finally, the most recent research is reviewed in order to introduce the new trends in grasping. They provide an outlook on the future of both grippers and robotic hands in automated production processes. (C......In automated production processes grasping devices and methods play a crucial role in the handling of many parts, components and products. This keynote paper starts with a classification of grasping phases, describes how different principles are adopted at different scales in different applications...

  10. Alaska's timber harvest and forest products industry, 2005

    Science.gov (United States)

    Jeff M. Halbrook; Todd A. Morgan; Jason P. Brandt; Charles E. Keegan; Thale Dillon; Tara M. Barrett

    2009-01-01

    This report traces the flow of timber harvested in Alaska during calendar year 2005, describes the composition and operations of the state's primary forest products industry, and quantifies volumes and uses of wood fiber. Historical wood products industry changes are discussed, as well as trends in timber harvest, production, and sales of primary wood products....

  11. Health hazards of China’s lead-acid battery industry: a review of its market drivers, production processes, and health impacts

    Science.gov (United States)

    2013-01-01

    Despite China’s leaded gasoline phase out in 2000, the continued high rates of lead poisoning found in children’s blood lead levels reflect the need for identifying and controlling other sources of lead pollution. From 2001 to 2007, 24% of children in China studied (N = 94,778) were lead poisoned with levels exceeding 100 μg/L. These levels stand well above the global average of 16%. These trends reveal that China still faces significant public health challenges, with millions of children currently at risk of lead poisoning. The unprecedented growth of China’s lead-acid battery industry from the electric bike, automotive, and photovoltaic industries may explain these persistently high levels, as China remains the world’s leading producer, refiner, and consumer of both lead and lead-acid batteries. This review assesses the role of China’s rising lead-acid battery industry on lead pollution and exposure. It starts with a synthesis of biological mechanisms of lead exposure followed by an analysis of the key technologies driving the rapid growth of this industry. It then details the four main stages of lead battery production, explaining how each stage results in significant lead loss and pollution. A province-level accounting of each of these industrial operations is also included. Next, reviews of the literature describe how this industry may have contributed to mass lead poisonings throughout China. Finally, the paper closes with a discussion of new policies that address the lead-acid battery industry and identifies policy frameworks to mitigate exposure. This paper is the first to integrate the market factors, production processes, and health impacts of China’s growing lead-acid battery industry to illustrate its vast public health consequences. The implications of this review are two-fold: it validates calls for a nationwide assessment of lead exposure pathways and levels in China as well as for a more comprehensive investigation into the health

  12. Bacterial Cellulose Production from Industrial Waste and by-Product Streams.

    Science.gov (United States)

    Tsouko, Erminda; Kourmentza, Constantina; Ladakis, Dimitrios; Kopsahelis, Nikolaos; Mandala, Ioanna; Papanikolaou, Seraphim; Paloukis, Fotis; Alves, Vitor; Koutinas, Apostolis

    2015-07-01

    The utilization of fermentation media derived from waste and by-product streams from biodiesel and confectionery industries could lead to highly efficient production of bacterial cellulose. Batch fermentations with the bacterial strain Komagataeibacter sucrofermentans DSM (Deutsche Sammlung von Mikroorganismen) 15973 were initially carried out in synthetic media using commercial sugars and crude glycerol. The highest bacterial cellulose concentration was achieved when crude glycerol (3.2 g/L) and commercial sucrose (4.9 g/L) were used. The combination of crude glycerol and sunflower meal hydrolysates as the sole fermentation media resulted in bacterial cellulose production of 13.3 g/L. Similar results (13 g/L) were obtained when flour-rich hydrolysates produced from confectionery industry waste streams were used. The properties of bacterial celluloses developed when different fermentation media were used showed water holding capacities of 102-138 g · water/g · dry bacterial cellulose, viscosities of 4.7-9.3 dL/g, degree of polymerization of 1889.1-2672.8, stress at break of 72.3-139.5 MPa and Young's modulus of 0.97-1.64 GPa. This study demonstrated that by-product streams from the biodiesel industry and waste streams from confectionery industries could be used as the sole sources of nutrients for the production of bacterial cellulose with similar properties as those produced with commercial sources of nutrients.

  13. Gamma radiodecontamination of natural products uses in Cuban pharmaceutical industry

    International Nuclear Information System (INIS)

    Rodriguez, M.; Lopez, M.; Guerra, M.; Lastra, H.; Prieto, E.; Padron, E.

    1997-01-01

    The aim of the present paper was to carry out the gamma radiodecontamination of industrial productions from there medicinal plant species (C. officinalis, P. incarta and M. recuttia) and two pharmaceuticals forms (S. platensis and bee pollen tabs) which presented high levels of microbiological count. Adequate irradiation doses calculated for each product were used in decontamination. The results obtained showed the effectiveness of the process in the elimination of microbial contamination from theses natural products. No changes in nutritional constituents or physico-chemical properties were observed

  14. Classification of working processes to facilitate occupational hazard coding on industrial trawlers

    DEFF Research Database (Denmark)

    Jensen, Olaf C; Stage, Søren; Noer, Preben

    2003-01-01

    BACKGROUND: Commercial fishing is an extremely dangerous economic activity. In order to more accurately describe the risks involved, a specific injury coding based on the working process was developed. METHOD: Observation on six different types of vessels was conducted and allowed a description...... and a classification of the principal working processes on all kinds of vessels and a detailed classification for industrial trawlers. In industrial trawling, fish are landed for processing purposes, for example, for the production of fish oil and fish meal. The classification was subsequently used to code...... the injuries reported to the Danish Maritime Authority over a 5-year period. RESULTS: On industrial trawlers, 374 of 394 (95%) injuries were captured by the classification. Setting out and hauling in the gear and nets were the processes with the most injuries and accounted for 58.9% of all injuries...

  15. High substrate uptake rates empower Vibrio natriegens as production host for industrial biotechnology.

    Science.gov (United States)

    Hoffart, Eugenia; Grenz, Sebastian; Lange, Julian; Nitschel, Robert; Müller, Felix; Schwentner, Andreas; Feith, André; Lenfers-Lücker, Mira; Takors, Ralf; Blombach, Bastian

    2017-09-08

    The productivity of industrial fermentation processes is essentially limited by the biomass specific substrate consumption rate (q S ) of the applied microbial production system. Since q S depends on the growth rate (μ), we highlight the potential of the fastest growing non-pathogenic bacterium, Vibrio natriegens , as novel candidate for future biotechnological processes. V. natriegens grows rapidly in BHIN complex medium with a μ of up to 4.43 h -1 (doubling time of 9.4 min) as well as in minimal medium supplemented with various industrially relevant substrates. Bioreactor cultivations in minimal medium with glucose showed that V. natriegens possesses an exceptionally high q S under aerobic (3.90 ± 0.08 g g -1 h -1 ) and anaerobic (7.81 ± 0.71 g g -1 h -1 ) conditions. Fermentations with resting cells of genetically engineered V. natriegens under anaerobic conditions yielded an overall volumetric productivity of 0.56 ± 0.10 g alanine L -1 min -1 (i.e. 34 g L -1 h -1 ). These inherent properties render V. natriegens a promising new microbial platform for future industrial fermentation processes operating with high productivity. Importance Low conversion rates are one major challenge to realize microbial fermentation processes for the production of commodities operating competitively to existing petrochemical approaches. For this reason, we screened for a novel platform organism possessing superior characteristics to traditionally employed microbial systems. We identified the fast growing Vibrio natriegens which exhibits a versatile metabolism and shows striking growth and conversion rates, as a solid candidate to reach outstanding productivities. Due to these inherent characteristics V. natriegens can speed up common laboratory routines, is suitable for already existing production procedures, and forms an excellent foundation to engineer next generation bioprocesses. Copyright © 2017 American Society for Microbiology.

  16. Electron beam processing in food industry - technology and costs

    International Nuclear Information System (INIS)

    Gallien, Cl.L.; Ferradini, C.; Paquin, J.; Sadat, T.

    1985-01-01

    After nearly 40 years of research and thousands of positive experimentations, the fact that ionising radiations could be used for food preservation has been taken into account by the joint Expert Committee of the UN agencies, FAO, WHO and IAEA, who recommended this type of treatment in 1981 allowing doses up to 10 kGy. The market for irradiated food is actually small, but it could develop rapidly. National authorities who establish the regulations are becoming very active: so, in 1984, the US FDA has issued a proposed rule to regulate the commercial applications of food irradiation. It is timely to propose a MODEL that should really convince administration, food industry executives and consumers organizations that food irradiation is more than academic speculation: an industrial processing and an economical imperative. To this aim, we have defined an integrated model assembling (a) a sample product; (b) the optimal treatment conditions for this product, including a reliable dosimetry control system; and (c) a most efficient and competitive treatment unit that can suit a wide range of industrial needs. (author)

  17. Assessment Study on Sensors and Automation in the Industries of the Future. Reports on Industrial Controls, Information Processing, Automation, and Robotics

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, Bonnie [Adventium Labs; Boddy, Mark [Adventium Labs; Doyle, Frank [Univ. of California, Santa Barbara, CA (United States); Jamshidi, Mo [Univ. of New Mexico, Albuquerque, NM (United States); Ogunnaike, Tunde [Univ. of Delaware, Newark, DE (United States)

    2004-11-01

    This report presents the results of an expert study to identify research opportunities for Sensors & Automation, a sub-program of the U.S. Department of Energy (DOE) Industrial Technologies Program (ITP). The research opportunities are prioritized by realizable energy savings. The study encompasses the technology areas of industrial controls, information processing, automation, and robotics. These areas have been central areas of focus of many Industries of the Future (IOF) technology roadmaps. This report identifies opportunities for energy savings as a direct result of advances in these areas and also recognizes indirect means of achieving energy savings, such as product quality improvement, productivity improvement, and reduction of recycle.

  18. Technology for the product and process data base

    Science.gov (United States)

    Barnes, R. D.

    1984-01-01

    The computerized product and process data base is increasingly recognized to be the cornerstone component of an overall system aimed at the integrated automation of the industrial processes of a given company or enterprise. The technology needed to support these more effective computer integrated design and manufacturing methods, especially the concept of 3-D computer-sensible product definitions rather than engineering drawings, is not fully available and rationalized. Progress is being made, however, in bridging this technology gap with concentration on the modeling of sophisticated information and data structures, high-performance interactive user interfaces and comprehensive tools for managing the resulting computerized product definition and process data base.

  19. Perspectives for the industrial enzymatic production of glycosides.

    Science.gov (United States)

    de Roode, B Mattheus; Franssen, Maurice C R; van der Padt, Albert; Boom, Remko M

    2003-01-01

    Glycosides are of commercial interest for industry in general and specifically for the pharmaceutical and food industry. Currently chemical preparation of glycosides will not meet EC food regulations, and therefore chemical preparation of glycosides is not applicable in the food industry. Thus, enzyme-catalyzed reactions are a good alternative. However, until now the low yields obtained by enzymatic methods prevent the production of glycosides on a commercial scale. Therefore, high yields should be established by a combination of optimum reaction conditions and continuous removal of the product. Unfortunately, a bioreactor for the commercial scale production of glycosides is not available. The aim of this article is to discuss the literature with respect to enzymatic production of glycosides and the design of an industrially viable bioreactor system.

  20. Industrial Technologies Program Research Plan for Energy-Intensive Process Industries

    Energy Technology Data Exchange (ETDEWEB)

    Chapas, Richard B. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Colwell, Jeffery A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2007-10-01

    In this plan, the Industrial Technologies Program (ITP) identifies the objectives of its cross-cutting strategy for conducting research in collaboration with industry and U.S. Department of Energy national laboratories to develop technologies that improve the efficiencies of energy-intensive process industries.

  1. Technology Transfer, Labour and Local Learning Processes in Malaysian Industry

    DEFF Research Database (Denmark)

    Wangel, Arne

    1999-01-01

    The transfer of technologies by the foreign electronic industries operating in Malaysia involves training of workers for various purposes. The upgrading of skills to assimilate the transferred technology aims at increasing productivity and product quality. Communicating awareness about work hazards...... is meant to reduce breakdowns in production and workers' accidents. How do the training paradigms, which transnationals introduce in their subsidiaries in Malaysia, interact with the preconditions of learning with the local labour force? In shaping local learning processes, what is the scope for workers...

  2. Calibration and qualification of equipment in the pharmaceutical industry: emphasis on radiopharmaceuticals production

    International Nuclear Information System (INIS)

    Melero, Laura T.U.H.; Silva, Katia S. da S.; Zanette, Camila; Araujo, Elaine B. de; Mengatti, Jair

    2011-01-01

    The calibration and qualification of equipment are listed items in RDC number 17 of 2010 which refers about the Good Manufacturing Practice (GMP) of medicaments and RDC number 63 of 2009 which refers about GMP of Radiopharmaceuticals. Both are essential requirements since they are involved in process control to attend the regulatory criteria and are a key part of the validation process. The aim of this work is presenting the importance of calibration and qualification, and the routine use of equipment and facilities in industrial scale production of radiopharmaceuticals in the IPEN/CNEN. The radiopharmacy of IPEN is a pharmaceutical industry that produces radiopharmaceuticals for diagnosis and therapy. It was the pioneer institute in production of radioisotopes and radiopharmaceuticals in Brazil. Currently, 38 products are distributed to the nuclear medicine centers, including primary radioisotopes, labeled molecules and lyophilized reagents for labeling with technetium-99m. To fulfill the GMP requirements for quality assurance of products, several factors must be considered including infrastructure, equipment and raw materials beyond, obviously, the whole production process should be controlled until the release of the final product. Therefore, the calibration and verification of equipment, instruments and other appliances used in the production and quality control should be performed. A program of calibration, qualification and requalification of equipment used in production and quality control of radiopharmaceuticals is necessary for the validation of production processes and analytical methods, and should be established for quality assurance of produced radiopharmaceuticals. (author)

  3. Calibration and qualification of equipment in the pharmaceutical industry: emphasis on radiopharmaceuticals production

    Energy Technology Data Exchange (ETDEWEB)

    Melero, Laura T.U.H.; Silva, Katia S. da S.; Zanette, Camila; Araujo, Elaine B. de; Mengatti, Jair [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2011-07-01

    The calibration and qualification of equipment are listed items in RDC number 17 of 2010 which refers about the Good Manufacturing Practice (GMP) of medicaments and RDC number 63 of 2009 which refers about GMP of Radiopharmaceuticals. Both are essential requirements since they are involved in process control to attend the regulatory criteria and are a key part of the validation process. The aim of this work is presenting the importance of calibration and qualification, and the routine use of equipment and facilities in industrial scale production of radiopharmaceuticals in the IPEN/CNEN. The radiopharmacy of IPEN is a pharmaceutical industry that produces radiopharmaceuticals for diagnosis and therapy. It was the pioneer institute in production of radioisotopes and radiopharmaceuticals in Brazil. Currently, 38 products are distributed to the nuclear medicine centers, including primary radioisotopes, labeled molecules and lyophilized reagents for labeling with technetium-99m. To fulfill the GMP requirements for quality assurance of products, several factors must be considered including infrastructure, equipment and raw materials beyond, obviously, the whole production process should be controlled until the release of the final product. Therefore, the calibration and verification of equipment, instruments and other appliances used in the production and quality control should be performed. A program of calibration, qualification and requalification of equipment used in production and quality control of radiopharmaceuticals is necessary for the validation of production processes and analytical methods, and should be established for quality assurance of produced radiopharmaceuticals. (author)

  4. Theoretical bases of management product quality as one of the main direction of maintenance of industrial competitiveness

    OpenAIRE

    Dykan, O.

    2015-01-01

    In the article the author considered the essence of the concept of "product stewardship" as one of the main areas to ensure industrial competitiveness. Given the current negative trends in the development of industry in Ukraine and low competitiveness of domestic products, the necessity of rethinking the dominant principles, stages and functions of quality control. The main problems of implementation of the process of product quality control to domestic industrial enterprises. As a conclusion...

  5. The Efficiency of Halal Processed Food Industry in Malaysia

    Directory of Open Access Journals (Sweden)

    Mohd Ali Mohd Noor

    2016-06-01

    Full Text Available Efficiency is indispensable for an industry to ensure cost reduction and profit maximization. It also helps the industry to be competitive and remain in the market. In 2010, Malaysia aims to be the world halal hub. The hub should capture at least five percent of the world halal market with at least 10,000 exporting firms. However the hub failed due to the small number of firms efficiency that finally contribute to less number of firms export. Thus, this study aimed to measure the efficiency of halal processed food industry in Malaysia using Data Envelopment Analysis (DEA. Input variables used were local raw inputs, labour, and monetary assets of halal food industry in Malaysia. Meanwhile the output used was the total sales revenue of the halal industry in Malaysia. The study shows that very few indusries are efficient in each category led by meat, dairy, cordials and juices, marine products, food crops, and grains industry. Therefore, the government needs to emphasize on industry’s efficiency to be competitive and be the world halal hub in the future.

  6. Thinking Afresh About Processing: An Exploration of New Market Opportunities for Apple Products

    OpenAIRE

    Rowles, Kristin; Henehan, Brian M.; White, Gerald B.

    2001-01-01

    This report compiles the results of several studies focused on the markets for processed apple products. These studies were conducted as part of a multidisciplinary project examining the processing apple industry in the Northeastern United States. The purpose of the studies was to explore the potential for new products and new marketing strategies that might bring innovation to the apple industry. In the global and highly competitive markets in which apple products fight for shelf space and c...

  7. Catch up patterns in newly industrializing countries : an international comparison of manufacturing productivity in Taiwan, 1961-1993

    NARCIS (Netherlands)

    Timmer, Marcel P.

    1998-01-01

    Taiwan has undergone a process of swift industrialization after 1948. Rapid accumulation of physical and human capital enabled Taiwan to exploit new technologies and products, resulting in rapid catch up in labour productivity relative to more advanced economies. Using the industry-of-origin

  8. Idaho's forest products industry and timber harvest, 2011

    Science.gov (United States)

    Eric A. Simmons; Steven W. Hayes; Todd A. Morgan; Charles E. Keegan; Chris Witt

    2014-01-01

    This report traces the flow of Idaho’s 2011 timber harvest through the primary industries; provides a description of the structure, capacity, and condition of Idaho’s industry; and quantifies volumes and uses of wood fiber. Historical wood products industry trends are discussed, as well as changes in harvest, production, employment, and sales.

  9. The future of the Dutch egg processing industry

    NARCIS (Netherlands)

    Tacken, G.M.L.; Cotteleer, G.; Horne, van P.L.M.

    2003-01-01

    This research examines the competitiveness of the Dutch egg products industry, as well as the consequences of tightening up the laws concerning layer poultry on the competitive position of the Dutch egg production industry. A tightening of the laws has, in fact, the effect of raising the production

  10. New Product Development in the Pharmaceutical Industry: Evidence from a generic market.

    Science.gov (United States)

    Yousefi, Nazila; Mehralian, Gholamhossein; Rasekh, Hamid Reza; Yousefi, Mina

    2017-01-01

    In today's competitive world, there are several strategies to deal with the fast changing environment, among which New product development (NPD) is a common strategy. However, almost half of the resources that companies devote to NPD are spent on products that may fail. This issue is particularly highlighted in the pharmaceutical industry mainly because of a long development-time, low success rate, high capital requirement, and market uncertainty. This study identifies critical success factors of NPD based on the relevant literatures and expert opinions in Iranian pharmaceutical industry, then prioritizes them using the methodology of multiple criteria decision making (MCDM) through analyzing 50 filled questionnaires structured based on the AHP (Analytical Hierarchy Process) approach. Although the NPD success factors seem the same in both generic and bio-generic pharmaceutical industries, the underlying factors and related sub-factors show the different importance in these two industries. However, this study reveal that, the company capabilities is the most important factor affecting new product development success in both pharmaceutical generic and bio-generic industry. The results of this study contribute to create baseline information for pharmaceutical industry especially Iranian pharmaceutical companies to be more effective in budget allocation on improving NPD success factors so that they can boost the success rate of NPD more effectively.

  11. Bio-energy in the wood processing industry. Manual for energy production from residual matter for the wood processing industry

    International Nuclear Information System (INIS)

    Van Halen, C.J.G.; Arninkhof, M.J.C.; Rommens, P.J.M.; Karsch, P.

    2000-04-01

    This manual is published within the framework of a project, financed by Novem (EWAB programme) and the European Commission (Altener programme). Similar manuals were drafted in Germany, England and Sweden. The basis of the project was the manual 'Quality manual for small-scale wood incineration and wood gasification', published by Novem in 1998. That quality manual was drafted on the basis of an evaluation of a number of wood combustion and wood gasification projects. The original manual has been improved as a result of comments made by experts in the field of bio-energy. Updated information was added with respect to legislation, financing options and new technology. Also the manual is focused more on the wood processing industry

  12. Industrial separation processes : fundamentals

    NARCIS (Netherlands)

    Haan, de A.B.; Bosch, Hans

    2013-01-01

    Separation processes on an industrial scale comprise well over half of the capital and operating costs. They are basic knowledge in every chemical engineering and process engineering study. This book provides comprehensive and fundamental knowledge of university teaching in this discipline,

  13. Product modelling in the seafood industry

    DEFF Research Database (Denmark)

    Jonsdottir, Stella; Vesterager, Johan

    1997-01-01

    driven and proactive to comply with the increasing competition, in such a way that the fish processor issues new products covering both the current and especially latent future consumer demands. This implies a need for new systematic approaches in the NPD as procedures and tools, which integrate...... based integration obtained by the CE approach and tools. It is described how the knowledge and information of a seafood product can be modelled by using object oriented techniques.......The paper addresses the aspects of Concurrent Engineering (CE) as a means to obtain integrated product development in the seafood industry. It is assumed that the future New Product Development (NPD) in seafood industry companies will shift from being retailer driven and reactive to be more company...

  14. Advances in industrial biopharmaceutical batch process monitoring: Machine-learning methods for small data problems.

    Science.gov (United States)

    Tulsyan, Aditya; Garvin, Christopher; Ündey, Cenk

    2018-04-06

    Biopharmaceutical manufacturing comprises of multiple distinct processing steps that require effective and efficient monitoring of many variables simultaneously in real-time. The state-of-the-art real-time multivariate statistical batch process monitoring (BPM) platforms have been in use in recent years to ensure comprehensive monitoring is in place as a complementary tool for continued process verification to detect weak signals. This article addresses a longstanding, industry-wide problem in BPM, referred to as the "Low-N" problem, wherein a product has a limited production history. The current best industrial practice to address the Low-N problem is to switch from a multivariate to a univariate BPM, until sufficient product history is available to build and deploy a multivariate BPM platform. Every batch run without a robust multivariate BPM platform poses risk of not detecting potential weak signals developing in the process that might have an impact on process and product performance. In this article, we propose an approach to solve the Low-N problem by generating an arbitrarily large number of in silico batches through a combination of hardware exploitation and machine-learning methods. To the best of authors' knowledge, this is the first article to provide a solution to the Low-N problem in biopharmaceutical manufacturing using machine-learning methods. Several industrial case studies from bulk drug substance manufacturing are presented to demonstrate the efficacy of the proposed approach for BPM under various Low-N scenarios. © 2018 Wiley Periodicals, Inc.

  15. THE INFLUENCE OF PROCESSED PRODUCTS OF WHEAT GERM ON GRAIN BREAD QUALITY

    Directory of Open Access Journals (Sweden)

    E. I. Ponomareva

    2014-01-01

    Full Text Available Development and introduction of new types of bakery products with increased nutritional value is one of the basic and urgent problems in the bakery industry. The solution of it is the use of whole grains, as well as secondary products of their processing. The use of by-products of wheat germ (oil, oilcake, oilcake flour, which are rich in proteins and enhances the nutritional value of products is considered to be a promising area in the bakery industry. At the same time the program objectives products, developed in the framework of the "Strategy of development of the food processing industry of the Russian Federation for the period up to 2020"products, are expanding the production of cereal-based foods , and involving of secondary resources in the economy. These technologies are re-source efficient. They allow efficient use of by-products raw materials of the milling industry. The process for the preparation of grain bread on the basis of a thick sourdough from bioactivated wheat grain is known. However, despite all the advantages of grain breads with high amounts of dietary fiber, minerals and vitamins, they exhibit low levels of protein and lysine deficiency. At present larger preference is given to the raw materials of natural origin (millet, buckwheat and oatmeal flours, fruit puree, whole grains, oil, flour and wheat germ flakes, and etc. for foods enrichment in modern food science. Products of processing of wheat germ: oil, flakes, oilcake and oil-cake flour are widely used in bakery technology. To improve the nutritional value flour from wheat germ oilcake was used in the work. In the course of the research its positive effect on the quality of semi-finished and finished products was found. They differed from the control sample in a high content of antioxidants and better digestibility of proteins bread crumb.

  16. Bacterial Cellulose Production from Industrial Waste and by-Product Streams

    Directory of Open Access Journals (Sweden)

    Erminda Tsouko

    2015-07-01

    Full Text Available The utilization of fermentation media derived from waste and by-product streams from biodiesel and confectionery industries could lead to highly efficient production of bacterial cellulose. Batch fermentations with the bacterial strain Komagataeibacter sucrofermentans DSM (Deutsche Sammlung von Mikroorganismen 15973 were initially carried out in synthetic media using commercial sugars and crude glycerol. The highest bacterial cellulose concentration was achieved when crude glycerol (3.2 g/L and commercial sucrose (4.9 g/L were used. The combination of crude glycerol and sunflower meal hydrolysates as the sole fermentation media resulted in bacterial cellulose production of 13.3 g/L. Similar results (13 g/L were obtained when flour-rich hydrolysates produced from confectionery industry waste streams were used. The properties of bacterial celluloses developed when different fermentation media were used showed water holding capacities of 102–138 g·water/g·dry bacterial cellulose, viscosities of 4.7–9.3 dL/g, degree of polymerization of 1889.1–2672.8, stress at break of 72.3–139.5 MPa and Young’s modulus of 0.97–1.64 GPa. This study demonstrated that by-product streams from the biodiesel industry and waste streams from confectionery industries could be used as the sole sources of nutrients for the production of bacterial cellulose with similar properties as those produced with commercial sources of nutrients.

  17. Development of sustainable paper coatings using nanoscale industrial surface processing

    DEFF Research Database (Denmark)

    Markert, Frank; Breedveld, Leo; Lahti, Johanna

    in the PlasmaNice project, as environmental and social aspects are addressed using methods like life cycle check (LCC), life cycle assessment (LCA), and industrial risk assessment (RA) within the boundary of an economical production for different market segments. The results are intended to be used partly...... products, and the process and material developers providing new coatings with specific properties. The combination of RA and LCA/LCC within the early stages of product development provide a more holistic approach, It is commonly believed to be also economical beneficial as changes are easier to implement...

  18. PATENTS, R&D, AND MARKET STRUCTURE IN THE U.S. FOOD PROCESSING INDUSTRY

    OpenAIRE

    Gopinath, Munisamy; Vasavada, Utpal

    1999-01-01

    This study investigates the effects of market structure and research and development (R&D) on the innovation activities of firms. Fixed and random effects count data models are estimated with firm-level data for the U.S. food processing industry. Results show a positive association between patents and R&D, and patents and market structure, suggesting that firms which exhibit noncompetitive behavior are likely to develop new products and processes. Significant intra-industry spillovers of know...

  19. Biorefinery opportunities for the forest products industries

    Science.gov (United States)

    Alan W. Rudie

    2013-01-01

    Wood residues offer biorefinery opportunities for new products in our industries including fuel and chemicals. But industry must have two capabilities to succeed with biorefineries. Most forest products companies already have the first capability: knowing where the resource is, how to get it, and how much it will cost. They will need to integrate the acquisition of...

  20. Hierarchical Nanoceramics for Industrial Process Sensors

    Energy Technology Data Exchange (ETDEWEB)

    Ruud, James, A.; Brosnan, Kristen, H.; Striker, Todd; Ramaswamy, Vidya; Aceto, Steven, C.; Gao, Yan; Willson, Patrick, D.; Manoharan, Mohan; Armstrong, Eric, N., Wachsman, Eric, D.; Kao, Chi-Chang

    2011-07-15

    This project developed a robust, tunable, hierarchical nanoceramics materials platform for industrial process sensors in harsh-environments. Control of material structure at multiple length scales from nano to macro increased the sensing response of the materials to combustion gases. These materials operated at relatively high temperatures, enabling detection close to the source of combustion. It is anticipated that these materials can form the basis for a new class of sensors enabling widespread use of efficient combustion processes with closed loop feedback control in the energy-intensive industries. The first phase of the project focused on materials selection and process development, leading to hierarchical nanoceramics that were evaluated for sensing performance. The second phase focused on optimizing the materials processes and microstructures, followed by validation of performance of a prototype sensor in a laboratory combustion environment. The objectives of this project were achieved by: (1) synthesizing and optimizing hierarchical nanostructures; (2) synthesizing and optimizing sensing nanomaterials; (3) integrating sensing functionality into hierarchical nanostructures; (4) demonstrating material performance in a sensing element; and (5) validating material performance in a simulated service environment. The project developed hierarchical nanoceramic electrodes for mixed potential zirconia gas sensors with increased surface area and demonstrated tailored electrocatalytic activity operable at high temperatures enabling detection of products of combustion such as NOx close to the source of combustion. Methods were developed for synthesis of hierarchical nanostructures with high, stable surface area, integrated catalytic functionality within the structures for gas sensing, and demonstrated materials performance in harsh lab and combustion gas environments.

  1. Algorithm of choosing type of mechanical assembly production of instrument making enterprises of Industry 4.0

    Science.gov (United States)

    Zakoldaev, D. A.; Shukalov, A. V.; Zharinov, I. O.; Zharinov, O. O.

    2018-05-01

    The task of the algorithm of choosing the type of mechanical assembly production of instrument making enterprises of Industry 4.0 is being studied. There is a comparison of two project algorithms for Industry 3.0 and Industry 4.0. The algorithm of choosing the type of mechanical assembly production of instrument making enterprises of Industry 4.0 is based on the technological route analysis of the manufacturing process in a company equipped with cyber and physical systems. This algorithm may give some project solutions selected from the primary part or the auxiliary one of the production. The algorithm decisive rules are based on the optimal criterion.

  2. Optimization and Improvement of Test Processes on a Production Line

    Science.gov (United States)

    Sujová, Erika; Čierna, Helena

    2018-06-01

    The paper deals with increasing processes efficiency at a production line of cylinder heads of engines in a production company operating in the automotive industry. The goal is to achieve improvement and optimization of test processes on a production line. It analyzes options for improving capacity, availability and productivity of processes of an output test by using modern technology available on the market. We have focused on analysis of operation times before and after optimization of test processes at specific production sections. By analyzing measured results we have determined differences in time before and after improvement of the process. We have determined a coefficient of efficiency OEE and by comparing outputs we have confirmed real improvement of the process of the output test of cylinder heads.

  3. BRANDING PROCESS - FUNDAMENTAL PROCESS IN THE TEXTI LE INDUSTRY ORGANIZATIONS

    Directory of Open Access Journals (Sweden)

    PURCAREA Anca Alexandra

    2014-05-01

    Full Text Available More companies in textile industry organizations understand that in making a decision a key factor is the performance of organizational processes. Products are becoming more numerous and increasingly resemble each other.In this conditions the brand can make the difference in a highly competitive market. Both academic specialists and professionals believes that the brand has become an intangible capital of a company which ensures its long-term profitability. In a globalized economy brand break the barriers of space enabling the company to have a great vision, far beyond its reach. Methodology was based on a bibliographical research. The research has identified the major role that brands can play both for customers and manufacturers in the textile Industry organizations. In conclusion literature and experience has shown that large companies both brands operating in B2B markets and the B2C markets, have an increasingly higher for long-term competitive advantage.

  4. Estimation of CO2 emission for each process in the Japanese steel industry: a process analysis

    International Nuclear Information System (INIS)

    Sakamoto, Y.; Tonooka, Y.

    2000-01-01

    The CO 2 emission for each process in the Japanese steel industry is estimated by a process analysis using statistical data in order to evaluate the possibility of reducing CO 2 emissions. The emission factor of CO 2 for each product and also for crude steel produced from an integrated steel plant route and an electric arc furnaces route is estimated and compared. The CO 2 emissions can be estimated from production amounts of products for each process and for crude steel. The CO 2 emission of blast furnaces is the largest and that of rolling and piping follows. The emission factor of CO 2 of crude steel produced from an integrated steel plant route is approximately 3.8 times as high as that produced via an electric arc furnace route. (Author)

  5. Cadmium isotope fractionation of materials derived from various industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Martinková, Eva, E-mail: eva.cadkova@geology.cz [Czech Geological Survey, Geologická 6, 152 00 Prague 5 (Czech Republic); Chrastný, Vladislav, E-mail: chrastny@fzp.czu.cz [Faculty of Environmental Sciences, Czech University of Life Sciences Prague, Kamýcká 129, 165 21 Prague 6 (Czech Republic); Francová, Michaela, E-mail: michaela.francova@fzp.czu.cz [Faculty of Environmental Sciences, Czech University of Life Sciences Prague, Kamýcká 129, 165 21 Prague 6 (Czech Republic); Šípková, Adéla, E-mail: adela.sipkova@geology.cz [Czech Geological Survey, Geologická 6, 152 00 Prague 5 (Czech Republic); Čuřík, Jan, E-mail: jan.curik@geology.cz [Czech Geological Survey, Geologická 6, 152 00 Prague 5 (Czech Republic); Myška, Oldřich, E-mail: oldrich.myska@geology.cz [Czech Geological Survey, Geologická 6, 152 00 Prague 5 (Czech Republic); Mižič, Lukáš, E-mail: lukas.mizic@geology.cz [Czech Geological Survey, Geologická 6, 152 00 Prague 5 (Czech Republic)

    2016-01-25

    Highlights: • All studied industrial processes were accompanied by Cd isotope fractionation. • ϵ{sup 114/110} Cd values of the waste materials were discernible from primary sources. • Technology in use plays an important role in Cd isotope fractionation. - Abstract: Our study represents ϵ{sup 114/110} Cd {sub NIST3108} values of materials resulting from anthropogenic activities such as coal burning, smelting, refining, metal coating, and the glass industry. Additionally, primary sources (ore samples, pigment, coal) processed in the industrial premises were studied. Two sphalerites, galena, coal and pigment samples exhibited ϵ{sup 114/110} Cd{sub NIST3108} values of 1.0 ± 0.2, 0.2 ± 0.2, 1.3 ± 0.1, −2.3 ± 0.2 and −0.1 ± 0.3, respectively. In general, all studied industrial processes were accompanied by Cd isotope fractionation. Most of the industrial materials studied were clearly distinguishable from the samples used as a primary source based on ϵ{sup 114/110} Cd {sub NIST3108} values. The heaviest ϵ{sup 114/110} Cd{sub NIST3108} value of 58.6 ± 0.9 was found for slag resulting from coal combustion, and the lightest ϵ{sup 114/110} Cd{sub NIST3108} value of −23 ± 2.5 was observed for waste material after Pb refinement. It is evident that ϵ{sup 114/110} Cd {sub NIST3108} values depend on technological processes, and in case of incomplete Cd transfer from source to final waste material, every industrial activity creates differences in Cd isotope composition. Our results show that Cd isotope analysis is a promising tool to track the origins of industrial waste products.

  6. Programmatic environmental assessment of the DOE Solar Agricultural and Industrial Process Heat Program

    Energy Technology Data Exchange (ETDEWEB)

    1979-06-01

    The program's potential environmental impacts are evaluated to ensure that environmental issues are considered at the earliest meaningful point in the decision-making process. The existing environment is studied for the following: grain drying; crop drying; livestock shelter heating; food processing; textile products; lumber and wood products; paper products; chemicals; petroleum refining; stone, clay, and glass products; and primary metals industries. Environmental impacts of the proposed action on the following are studied: air quality, water quality, ecosystems, health and safety, land use, esthetics, and social and institutional impacts. (MHR)

  7. THE MODERN THEORY AND TECHNOLOGY OF PRODUCTION, PROCESSING AND USE OF THE PRODUCTS OF COMPLEX PROCESSING OF WHEAT GERM

    Directory of Open Access Journals (Sweden)

    N. S. Rodionova

    2014-01-01

    Full Text Available Summary. The data and methods for the preparation of deep processing of wheat germ and their impact on the physical and chemical properties of the final products. It was found that for use in food technology is preferable to use a method is-cold-pressed wheat germ, under which the processed products do not present a residual amount of solvents and other non-food components. Given food and biological characteristics of wheat germ and products deep processing, it was found that they contain vitamin E, A, D, vitamin group В, more than 20 macro- and microelements. Methods of extracting oil from different types raw materials. Analyzed the functional role of ω-6 and ω -3 fatty acids for the human body and ways to maintain balance. A review of plant oils, the prospects of its use to create food systems balanced composition of fatty acids. It was found that the ratio of ω-6 and ω -3 fatty acids in wheat germ oil does not meet the recommended therefore to establish the necessary balance it is preferable to mix amaranth oil and pumpkin. Classified the factors affecting the quality parameters of wheat germ stored, evaluated the role of the enzyme complex during storage of wheat germ and their products deep processing. It was found that a significant effect on the damage of wheat germ has a dual action of lipase, lipoxygenase and catalase. Given the storage and stabilization of wheat germ, shows the potential use of stabilizers to increase the shelf life of wheat germ. As stabilizers, preference is given to compositions of organic acids: ascorbic, succinic and fumaric. It is proved that the composition of organic acids suppress the activity of lipase and lipoxygenase catalase by wheatgerm type noncompetitive inhibition. A review of the technologies used wheat germ and products of their complex processing in medical, cosmetic, feed and food industry. Evaluated the potential application of wheat germ and products deep processing industry of functional

  8. Optics for Processes, Products and Metrology

    Science.gov (United States)

    Mather, George

    1999-04-01

    Optical physics has a variety of applications in industry, including process inspection, coatings development, vision instrumentation, spectroscopy, and many others. Optics has been used extensively in the design of solar energy collection systems and coatings, for example. Also, with the availability of good CCD cameras and fast computers, it has become possible to develop real-time inspection and metrology devices that can accommodate the high throughputs encountered in modern production processes. More recently, developments in moiré interferometry show great promise for applications in the basic metals and electronics industries. The talk will illustrate applications of optics by discussing process inspection techniques for defect detection, part dimensioning, birefringence measurement, and the analysis of optical coatings in the automotive, glass, and optical disc industries. In particular, examples of optical techniques for the quality control of CD-R, MO, and CD-RW discs will be presented. In addition, the application of optical concepts to solar energy collector design and to metrology by moiré techniques will be discussed. Finally, some of the modern techniques and instruments used for qualitative and quantitative material analysis will be presented.

  9. Intensity of rivalry in Czech furniture production industry

    Directory of Open Access Journals (Sweden)

    Lucie Špačková

    2012-01-01

    Full Text Available The paper focuses on furniture production industry in the Czech Republic and evaluates the influence of competition forces within this industry. These forces have a direct impact on success of competitive strategies of the firms. Furniture production industry is a typical branch occupied by numerous small and medium-sized firms. Small firms aim on satisfying domestic (or rather local demand, medium-sized and big firms are much more aiming on exports. The methodical sources for evaluation of rivalry represent particular influences defined by Porter in his model of five competitive forces. Main influences identified by Porter, which are increasing the intensity of competition in the furniture production industry in the Czech Republic include low industry concentration, relatively low diversity of competitors, decline in sales, low (or none switching costs, and existing excessive capacity within the industry. Further development will be most significantly influenced by a growing concentration of the bigger Czech producers on domestic market and overall economic development.

  10. Chemical products and industrial materials

    International Nuclear Information System (INIS)

    1995-12-01

    A compilation of all universities, industrial and governmental agencies in Quebec which are actively involved in research and development of chemical products and industrial materials derived from biomass products, was presented. Each entry presented in a standard format that included a description of the major research activities of the university or agency, the principal technologies used in the research, available research and analytical equipment, a description of the research personnel, names, and addresses of contact persons for the agency or university. Thirty entries were presented. These covered a wide diversity of activities including biotechnological research such as genetic manipulations, bioconversion, fermentation, enzymatic hydrolysis and physico-chemical applications such as bleaching, de-inking, purification and synthesis. tabs

  11. Food waste and food processing waste for biohydrogen production: a review.

    Science.gov (United States)

    Yasin, Nazlina Haiza Mohd; Mumtaz, Tabassum; Hassan, Mohd Ali; Abd Rahman, Nor'Aini

    2013-11-30

    Food waste and food processing wastes which are abundant in nature and rich in carbon content can be attractive renewable substrates for sustainable biohydrogen production due to wide economic prospects in industries. Many studies utilizing common food wastes such as dining hall or restaurant waste and wastes generated from food processing industries have shown good percentages of hydrogen in gas composition, production yield and rate. The carbon composition in food waste also plays a crucial role in determining high biohydrogen yield. Physicochemical factors such as pre-treatment to seed culture, pH, temperature (mesophilic/thermophilic) and etc. are also important to ensure the dominance of hydrogen-producing bacteria in dark fermentation. This review demonstrates the potential of food waste and food processing waste for biohydrogen production and provides a brief overview of several physicochemical factors that affect biohydrogen production in dark fermentation. The economic viability of biohydrogen production from food waste is also discussed. Copyright © 2013 Elsevier Ltd. All rights reserved.

  12. Cleaner production at pharmaceutical industry: first steps assessment

    Directory of Open Access Journals (Sweden)

    Edilaine Conceição Rezende

    2015-12-01

    Full Text Available The Cleaner Production (CP is an environmental management system effective to comply the environmental obligations and promote sustainable development of enterprises. In this study, the implementing possibilities of CP practices were evaluated to pharmaceutical industry, through prior identification procedures for Pharmaceutical Manufacturing Practices. The study was conducted in a scientific and health care institution, which produces pharmaceutical drugs and makes assistance for public health. The production process was evaluated and made a survey of the main points of waste and sewage generations in each stage, in order to diagnose the measures of CP established and propose new actions. Thus, by using this tool, it was possible to demonstrate the reduction of environmental impacts associated with pharmaceutical production. The Pharmaceutical Manufacturing Practices also contributed to the implementation of measures CP, preserving the final product quality, and generating environmental and economic benefits.

  13. Industrial applications of refrigeration. Utilizing industries; Applications industrielles du froid. Industries utilisatrices

    Energy Technology Data Exchange (ETDEWEB)

    Marvillet, Ch. [Ecole Centrale de Lyon, 69 - Ecully (France); Groupement pour la Recherche sur les Echangeurs Thermiques, GRETh (France)

    2001-10-01

    Refrigeration is used in most of the industrial domains: food industry (conservation of the organoleptic properties and sanitary quality of products, control of fermentation, of juice concentration and of the dehydration of products), transformation industries (plastic industry, rubber industry, mechanical industry (fretting, hardening and surface treatment of materials, dehumidification of compressed air), liquefaction and purification of industrial gases and hydrocarbons, processing of wastes (removal of VOCs, purification of liquid effluents etc..), civil engineering (consolidation of soils, cooling of big concrete structures), leisure (skating rink, artificial snow). (J.S.)

  14. Analytic network process (ANP approach for product mix planning in railway industry

    Directory of Open Access Journals (Sweden)

    Hadi Pazoki Toroudi

    2016-08-01

    Full Text Available Given the competitive environment in the global market in recent years, organizations need to plan for increased profitability and optimize their performance. Planning for an appropriate product mix plays essential role for the success of most production units. This paper applies analytical network process (ANP approach for product mix planning for a part supplier in Iran. The proposed method uses four criteria including cost of production, sales figures, supply of raw materials and quality of products. In addition, the study proposes different set of products as alternatives for production planning. The preliminary results have indicated that that the proposed study of this paper could increase productivity, significantly.

  15. The effectiveness of single minute exchange of dies for lean changeover process in printing industry

    Directory of Open Access Journals (Sweden)

    Indrawati Sri

    2018-01-01

    Full Text Available The changeover time is a factor that greatly affects the lean production implementation in industry with make to order system. Large product variations and unpredictable quantity of orders will trigger some kind of production wastes if changeover time is done in a longer time. One industry with make to order system is printing industry. In general, to produce several types of products such as books takes quite a long time because of long production changeover process. The general problem faced is the delay in book’s production completion. Based on this problem, changeover time reduction is needed to overcome the delay of book’s production completion using single minute exchanges of dies (SMED method. The SMED method is the method that separates the changeover activity into two, i.e. internal setup and external setup. The research shows that changeover time for printing workstation is 18 minutes 29 seconds, which consists of internal setup activities 14 minutes 37 seconds and external setup 4 minutes 33 seconds. By converting 45% of the internal setup activity into an external setup, then the setup time can be reduced. The initial setup activities performed when machine is stop, now can be done when the machine is running. In addition, a changeover process improvement also done using 5S method in workstation tools area so the internal setup time is reduced 46% becomes 7 minutes 59 seconds. Under these conditions, the printing industry can increase production by 2%.

  16. Addressing production stops in the food industry

    DEFF Research Database (Denmark)

    Hansen, Zaza Nadja Lee; Herbert, Luke Thomas; Jacobsen, Peter

    2014-01-01

    This paper investigates the challenges in the food industry which causes the production lines to stop, illustrated by a case study of an SME size company in the baked goods sector in Denmark. The paper proposes key elements this sector needs to be aware of to effectively address production stops......, and gives examples of the unique challenges faced by the SME food industry....

  17. Energy and process substitution in the frozen-food industry: geothermal energy and the retortable pouch

    Energy Technology Data Exchange (ETDEWEB)

    Stern, M.W.; Hanemann, W.M.; Eckhouse, K.

    1981-12-01

    An assessment is made of the possibilities of using geothermal energy and an aseptic retortable pouch in the food processing industry. The focus of the study is on the production of frozen broccoli in the Imperial Valley, California. Background information on the current status of the frozen food industry, the nature of geothermal energy as a potential substitute for conventional fossil fuels, and the engineering details of the retortable pouch process are covered. The analytical methodology by which the energy and process substitution were evaluated is described. A four-way comparison of the economics of the frozen product versus the pouched product and conventional fossil fuels versus geothermal energy was performed. A sensitivity analysis for the energy substitution was made and results are given. Results are summarized. (MCW)

  18. ADDED VALUE AS EFFICIENCY CRITERION FOR INDUSTRIAL PRODUCTION PROCESS

    Directory of Open Access Journals (Sweden)

    L. M. Korotkevich

    2016-01-01

    Full Text Available Literary analysis has shown that the majority of researchers are using classical efficiency criteria for construction of an optimization model for production process: profit maximization; cost minimization; maximization of commercial product output; minimization of back-log for product demand; minimization of total time consumption due to production change. The paper proposes to use an index of added value as an efficiency criterion because it combines economic and social interests of all main interested subjects of the business activity: national government, property owners, employees, investors. The following types of added value have been considered in the paper: joint-stock, market, monetary, economic, notional (gross, net, real. The paper makes suggestion to use an index of real value added as an efficiency criterion. Such approach permits to bring notional added value in comparable variant because added value can be increased not only due to efficiency improvement of enterprise activity but also due to environmental factors – excess in rate of export price increases over rate of import growth. An analysis of methods for calculation of real value added has been made on a country-by-country basis (extrapolation, simple and double deflation. A method of double deflation has been selected on the basis of the executed analysis and it is counted according to the Laspeyires, Paasche, Fischer indices. A conclusion has been made that the used expressions do not take into account fully economic peculiarities of the Republic of Belarus: they are considered as inappropriate in the case when product cost is differentiated according to marketing outlets; they do not take account of difference in rate of several currencies and such approach is reflected in export price of a released product and import price for raw material, supplies and component parts. Taking this into consideration expressions for calculation of real value added have been specified

  19. Determination of lead 210 in scales from industrial processes

    International Nuclear Information System (INIS)

    Faria, Lígia S.; Moreira, Rubens M.; Kastner, Geraldo F.; Barbosa, João B.S.

    2017-01-01

    Industrial processes such as oil and gas extraction and groundwater exploitation are examples of installations that can accumulate naturally occurring radioactive materials (NORM) during the extraction and production. Lead-210 deposits in the production can be formed by the same mechanisms that occur in the environment through the support of Radon-222, (where 210 Pb is produced at 222 Rn decay) or without support, as 210 Pb. The objective of this work is to evaluate the mineralogical characteristics and determine the activity of lead-210 in the scales using the X-Ray Diffraction and Gamma Spectrometry techniques. Were analyzed fifteen samples, four scales from oil industry, ten scales from groundwater conductors and one for groundwater supply pipe. The highest activity found in the oil scale and groundwater conductors scale was 0.30 ± 0.06 Bq g -1 and 3.80 ± 0.20 Bq g -1 , respectively. (author)

  20. New advances in the integrated management of food processing by-products in Europe: sustainable exploitation of fruit and cereal processing by-products with the production of new food products (NAMASTE EU).

    Science.gov (United States)

    Fava, Fabio; Zanaroli, Giulio; Vannini, Lucia; Guerzoni, Elisabetta; Bordoni, Alessandra; Viaggi, Davide; Robertson, Jim; Waldron, Keith; Bald, Carlos; Esturo, Aintzane; Talens, Clara; Tueros, Itziar; Cebrián, Marta; Sebők, András; Kuti, Tunde; Broeze, Jan; Macias, Marta; Brendle, Hans-Georg

    2013-09-25

    By-products generated every year by the European fruit and cereal processing industry currently exceed several million tons. They are disposed of mainly through landfills and thus are largely unexploited sources of several valuable biobased compounds potentially profitable in the formulation of novel food products. The opportunity to design novel strategies to turn them into added value products and food ingredients via novel and sustainable processes is the main target of recently EC-funded FP7 project NAMASTE-EU. NAMASTE-EU aims at developing new laboratory-scale protocols and processes for the exploitation of citrus processing by-products and wheat bran surpluses via the production of ingredients useful for the formulation of new beverage and food products. Among the main results achieved in the first two years of the project, there are the development and assessment of procedures for the selection, stabilization and the physical/biological treatment of citrus and wheat processing by-products, the obtainment and recovery of some bioactive molecules and ingredients and the development of procedures for assessing the quality of the obtained ingredients and for their exploitation in the preparation of new food products. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. Active pharmaceutical ingredient (API) production involving continuous processes – A process system engineering (PSE)-assisted design framework

    DEFF Research Database (Denmark)

    Cervera Padrell, Albert Emili; Skovby, Tommy; Kiil, Søren

    2012-01-01

    and fermentation-based products. The method exploits the synergic combination of continuous flow technologies (e.g., microfluidic techniques) and process systems engineering (PSE) methods and tools for faster process design and increased process understanding throughout the whole drug product and process...... kg of product – was reduced to half of its initial value, with potential for further reduction. The case-study includes reaction steps typically used by the pharmaceutical industry featuring different characteristic reaction times, as well as L–L separation and distillation-based solvent exchange...

  2. Catalytic arylation methods from the academic lab to industrial processes

    CERN Document Server

    Burke, Anthony J

    2014-01-01

    This "hands-on" approach to the topic of arylation consolidates the body of key research over the last ten years (and up to around 2014) on various catalytic methods which involve an arylation process. Clearly structured, the chapters in this one-stop resource are arranged according to the reaction type, and focus on novel, efficient and sustainable processes, rather than the well-known and established cross-coupling methods. The entire contents are written by two authors with academic and industrial expertise to ensure consistent coverage of the latest developments in the field, as well as industrial applications, such as C-H activation, iron and gold-catalyzed coupling reactions, cycloadditions or novel methodologies using arylboron reagents. A cross-section of relevant tried-and-tested experimental protocols is included at the end of each chapter for putting into immediate practice, along with patent literature. Due to its emphasis on efficient, "green" methods and industrial applications of the products c...

  3. MODERN PROCESSES AND EQUIPMENT FOR BEER PRODUCTION

    Directory of Open Access Journals (Sweden)

    Yu. I. Sidorov

    2013-04-01

    Full Text Available Modern progress trends of processes of brewing and fermenters for their realization are considered. It is rotined that the today most widespread method of production are speed-up processes on the method of Nathan in one technological stage in one vehicle –cylinder-conical tank — CCT. The next stage of development must be passing to the continuous methods, however these, known enough methods, so far did not find realization. The second directions of development of brewing is distribution of minibrewerys, including restaurant complexes. The basic stimulus of development of this direction is possibility of receipt of the so-called «living» beer — the high-quality unfiltered product, however today large competition make mass productions which mastered the technique of production of «living» beer at industrial level.

  4. Recent trends in bioethanol production from food processing byproducts.

    Science.gov (United States)

    Akbas, Meltem Yesilcimen; Stark, Benjamin C

    2016-11-01

    The widespread use of corn starch and sugarcane as sources of sugar for the production of ethanol via fermentation may negatively impact the use of farmland for production of food. Thus, alternative sources of fermentable sugars, particularly from lignocellulosic sources, have been extensively investigated. Another source of fermentable sugars with substantial potential for ethanol production is the waste from the food growing and processing industry. Reviewed here is the use of waste from potato processing, molasses from processing of sugar beets into sugar, whey from cheese production, byproducts of rice and coffee bean processing, and other food processing wastes as sugar sources for fermentation to ethanol. Specific topics discussed include the organisms used for fermentation, strategies, such as co-culturing and cell immobilization, used to improve the fermentation process, and the use of genetic engineering to improve the performance of ethanol producing fermenters.

  5. Energy conservation and cost benefits in the dairy processing industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-01

    Guidance is given on measuring energy consumption in the plant and pinpointing areas where energy-conservation activities can return the most favorable economics. General energy-conservation techniques applicable to most or all segments of the dairy processing industry, including the fluid milk segment, are emphasized. These general techniques include waste heat recovery, improvements in electric motor efficiency, added insulation, refrigeration improvements, upgrading of evaporators, and increases in boiler efficiency. Specific examples are given in which these techniques are applied to dairy processing plants. The potential for energy savings by cogeneration of process steam and electricity in the dairy industry is also discussed. Process changes primarily applicable to specific milk products which have resulted in significant energy cost savings at some facilities or which promise significant contributions in the future are examined. A summary checklist of plant housekeeping measures for energy conservation and guidelines for economic evaluation of conservation alternatives are provided. (MHR)

  6. Organizing for creativity, quality and speed in product creation processes

    NARCIS (Netherlands)

    Eijnatten, van F.M.; Simonse, W.L.

    1999-01-01

    Current research in industrial engineering and management sciences shows that organizational architectures are of critical importance for a better performance of product creation processes in terms of creativity, quality and speed. For many companies, streamlining those processes - including

  7. Simulation and analysis of hot forging process for industrial locking gear elevators

    Science.gov (United States)

    Maarefdoust, M.; Kadkhodayan, M.

    2010-06-01

    In this paper hot forging process for industrial locking gear elevators is simulated and analyzed. An increase in demand of industrial locking gear elevators with better quality and lower price caused the machining process to be replaced by hot forging process. Production of industrial locking gear elevators by means of hot forging process is affected by many parameters such as billet temperature, geometry of die and geometry of pre-formatted billet. In this study the influences of billet temperature on effective plastic strain, radius of die corners on internal stress of billet and thickness of flash on required force of press are investigated by means of computer simulation. Three-dimensional modeling of initial material and die are performed by Solid Edge, while simulation and analysis of forging are performed by Super Forge. Based on the computer simulation the required dies are designed and the workpieces are formed. Comparison of simulation results with experimental data demonstrates great compatibility.

  8. Curbing variations in packaging process through Six Sigma way in a large-scale food-processing industry

    Science.gov (United States)

    Desai, Darshak A.; Kotadiya, Parth; Makwana, Nikheel; Patel, Sonalinkumar

    2015-03-01

    Indian industries need overall operational excellence for sustainable profitability and growth in the present age of global competitiveness. Among different quality and productivity improvement techniques, Six Sigma has emerged as one of the most effective breakthrough improvement strategies. Though Indian industries are exploring this improvement methodology to their advantage and reaping the benefits, not much has been presented and published regarding experience of Six Sigma in the food-processing industries. This paper is an effort to exemplify the application of Six Sigma quality improvement drive to one of the large-scale food-processing sectors in India. The paper discusses the phase wiz implementation of define, measure, analyze, improve, and control (DMAIC) on one of the chronic problems, variations in the weight of milk powder pouch. The paper wraps up with the improvements achieved and projected bottom-line gain to the unit by application of Six Sigma methodology.

  9. Analysis of the economic potential of solar thermal energy to provide industrial process heat. Final report, Volume I. [In-depth analysis of 78 industries

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-02-07

    The process heat data base assembled as the result of this survey includes specific process applications from 78 four-digit Standard Industrial Classification (SIC) groups. These applications account for the consumption of 9.81 quadrillion Btu in 1974, about 59 percent of the 16.6 quadrillion Btu estimated to have been used for all process heat in 1974. About 7/sup 1///sub 2/ percent of industrial process heat is used below 212/sup 0/F (100/sup 0/C), and 28 percent below 550/sup 0/F (288/sup 0/C). In this study, the quantitative assessment of the potential of solar thermal energy systems to provide industrial process heat indicates that solar energy has a maximum potential to provide 0.6 quadrillion Btu per year in 1985, and 7.3 quadrillion Btu per year in 2000, in economic competition with the projected costs of conventional fossil fuels for applications having a maximum required temperature of 550/sup 0/ (288/sup 0/C). A wide variety of collector types were compared for performance and cost characteristics. Performance calculations were carried out for a baseline solar system providing hot water in representative cities in six geographical regions within the U.S. Specific industries that should have significant potential for solar process heat for a variety of reasons include food, textiles, chemicals, and primary metals. Lumber and wood products, and paper and allied products also appear to have significant potential. However, good potential applications for solar process heat can be found across the board throughout industry. Finally, an assessment of nontechnical issues that may influence the use of solar process heat in industry showed that the most important issues are the establishment of solar rights, standardization and certification for solar components and systems, and resolution of certain labor-related issues. (Volume 1 of 3 volumes.)

  10. Waterpipe industry products and marketing strategies: analysis of an industry trade exhibition.

    Science.gov (United States)

    Jawad, Mohammed; Nakkash, Rima T; Hawkins, Ben; Akl, Elie A

    2015-12-01

    Understanding product development and marketing strategies of transnational tobacco companies (TTCs) has been of vital importance in developing an effective tobacco control policy. However, comparatively little is known of the waterpipe tobacco industry, which TTCs have recently entered. This study aimed to gain an understanding of waterpipe tobacco products and marketing strategies by visiting a waterpipe trade exhibition. In April 2014, the first author attended an international waterpipe trade exhibition, recording descriptions of products and collecting all available marketing items. We described the purpose and function of all products, and performed a thematic analysis of messages in marketing material. We classified waterpipe products into four categories and noted product variation within categories. Electronic waterpipe products (which mimic electronic cigarettes) rarely appeared on waterpipe tobacco marketing material, but were displayed just as widely. Claims of reduced harm, safety and quality were paramount on marketing materials, regardless of whether they were promoting consumption products (tobacco, tobacco substitutes), electronic waterpipes or accessories. Waterpipe products are diverse in nature and are marketed as healthy and safe products. Furthermore, the development of electronic waterpipe products appears to be closely connected with the electronic cigarette industry, rather than the waterpipe tobacco manufacturers. Tobacco control policy must evolve to take account of the vast and expanding array of waterpipe products, and potentially also charcoal products developed for waterpipe smokers. We recommend that tobacco substitutes be classified as tobacco products. Continued surveillance of the waterpipe industry is warranted. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://www.bmj.com/company/products-services/rights-and-licensing/

  11. The competitiveness of wood processing industry in the Republic of Serbia during the period 1995-2015

    Directory of Open Access Journals (Sweden)

    Milićević Srđan

    2017-01-01

    Full Text Available The paper considers the competitiveness of wood processing industry in the Republic of Serbia in the period 1995-2015 by using six partial indicators of competitiveness: Revealed comparative advantage (RCA, Competitiveness growth index (RCA1, Index of net business performance (RCA2, Index of contribution to the trade balance (CTB, Grubel-Lloyd index (GLI and Michaely index (MI. The research reveals that the values of RCA were positive in all years, which points to comparative advantage of wood processing industry on the domestic market. Since RCA1 has significantly higher value than one, it means that it is highly competitive on international market as well. Positive values of RCA2 in the period 1995-2015 speak of the contribution of this branch to international economic balance. The indicator RCA2 is connected with the CTB index, which points to the contribution of the sector in formation of active national trade balance and economic growth. The average value of CTB index of wood processing industry in Serbia and positive annual values of CTB of wood processing industry show that the contribution in the total trade balance of the sector is positive. The course of GLI values points to the loss of capabilities of the sector to create the surplus of national trade balance. Finally, positive annual values of MI confirmed the competitiveness of domestic wood processing industry, but at the same time its low specialisation. Taken as a whole, the weakness of competitiveness of wood processing industry in Serbia can be seen in the fact that its competitive advantage is visible in its favourable price, not in manufacturing complex products with high value added. The aim of the paper is to investigate whether Serbian wood processing industry has comparative precedence on domestic and international markets and whether the structure of exchange is positive, i.e. whether appropriate specialisation of production and export exists or the focus should shift

  12. Aerogel-Based Insulation for High-Temperature Industrial Processes

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Owen Evans

    2011-10-13

    Under this program, Aspen Aerogels has developed an industrial insulation called Pyrogel HT, which is 4-5 times more thermally efficient than current non-aerogel technology. Derived from nanoporous silica aerogels, Pyrogel HT was specifically developed to address a high temperature capability gap not currently met with Aspen Aerogels{trademark} flagship product, Pyrogel XT. Pyrogel XT, which was originally developed on a separate DOE contract (DE-FG36-06GO16056), was primarily optimized for use in industrial steam processing systems, where application temperatures typically do not exceed 400 C. At the time, further improvements in thermal performance above 400 C could not be reasonably achieved for Pyrogel XT without significantly affecting other key material properties using the current technology. Cumulative sales of Pyrogel HT into domestic power plants should reach $125MM through 2030, eventually reaching about 10% of the total insulation market share in that space. Global energy savings would be expected to scale similarly. Over the same period, these sales would reduce domestic energy consumption by more than 65 TBtu. Upon branching out into all industrial processes in the 400 C-650 C regime, Pyrogel HT would reach annual sales levels of $150MM, with two-thirds of that being exported.

  13. Process performance and product quality in an integrated continuous antibody production process.

    Science.gov (United States)

    Karst, Daniel J; Steinebach, Fabian; Soos, Miroslav; Morbidelli, Massimo

    2017-02-01

    Continuous manufacturing is currently being seriously considered in the biopharmaceutical industry as the possible new paradigm for producing therapeutic proteins, due to production cost and product quality related benefits. In this study, a monoclonal antibody producing CHO cell line was cultured in perfusion mode and connected to a continuous affinity capture step. The reliable and stable integration of the two systems was enabled by suitable control loops, regulating the continuous volumetric flow and adapting the operating conditions of the capture process. For the latter, an at-line HPLC measurement of the harvest concentration subsequent to the bioreactor was combined with a mechanistic model of the capture chromatographic unit. Thereby, optimal buffer consumption and productivity throughout the process was realized while always maintaining a yield above the target value of 99%. Stable operation was achieved at three consecutive viable cell density set points (20, 60, and 40 × 10 6 cells/mL), together with consistent product quality in terms of aggregates, fragments, charge isoforms, and N-linked glycosylation. In addition, different values for these product quality attributes such as N-linked glycosylation, charge variants, and aggregate content were measured at the different steady states. As expected, the amount of released DNA and HCP was significantly reduced by the capture step for all considered upstream operating conditions. This study is exemplary for the potential of enhancing product quality control and modulation by integrated continuous manufacturing. Biotechnol. Bioeng. 2017;114: 298-307. © 2016 Wiley Periodicals, Inc. © 2016 Wiley Periodicals, Inc.

  14. Industrial processing with radiation

    International Nuclear Information System (INIS)

    Du Plessis, T.A.

    1976-01-01

    The use of large isotopic radiation sources and accelerators in industry is reviewed. The advantages of various sources of ionizing radiation are indicated, and the development and present status of radiation technology are briefly described. Attention is given to the role played by radiation processing in the cross-linking of polymers as applied to cable insulation, artificial limbs and packaging materials, as well as for improving natural rubber. In addition, attention is given to radiation as a possible means of synthesizing polymers, of hardening non-conventional coatings and of manufacturing polymer-wood composites, thereby improving the properties of softwoods. The possibility of improving natural fibres by means of radiation is discussed, and attention is given to the important role already played by radiation in the sterilization of medical products. Finally, reference is made to the role which radiation can play in reducing food spoilage, as well as in making sewage sludge suitable for agricultural purposes [af

  15. Chemical and functional properties of the different by-products of artichoke (Cynara scolymus L.) from industrial canning processing.

    Science.gov (United States)

    Ruiz-Cano, Domingo; Pérez-Llamas, Francisca; Frutos, María José; Arnao, Marino B; Espinosa, Cristóbal; López-Jiménez, José Ángel; Castillo, Julián; Zamora, Salvador

    2014-10-01

    In this study, the basic chemical composition and functional properties of six by-product fractions collected from different steps of artichoke industrial processing were evaluated. Fractions differed in thermal treatment, the bract position in the artichoke head and the cutting size. Contents of moisture, ash, protein, fat, dietary fibre, inulin, total phenolics, total flavonoids, caffeoyl derivatives and flavones were analysed. Antioxidant activity values were also determined. All assessed artichoke by-product fractions contained high-dietary fibre (53.6-67.0%) and low fat (2.5-3.7%). Artichoke by-product fractions contained high levels of inulin, especially in the boiled inner bracts (30%). Total phenolic and flavonoid contents and antioxidant activity (153-729 μmol gallic acid equivalents, 6.9-19.2 μmol quercetin equivalents and 85-234 μmol ascorbic acid equivalents per gram of dry matter, respectively) varied widely with the bract positions in the artichoke head and the thermal treatments. The more interesting fractions for use as functional ingredients were those situated closer to the artichoke heart and thermally treated. Copyright © 2014 Elsevier Ltd. All rights reserved.

  16. Energy use and implications for efficiency strategies in global fluid-milk processing industry

    International Nuclear Information System (INIS)

    Xu Tengfang; Flapper, Joris

    2009-01-01

    The fluid-milk processing industry around the world processes approximately 60% of total raw milk production to create diverse fresh fluid-milk products. This paper reviews energy usage in existing global fluid-milk markets to identify baseline information that allows comparisons of energy performance of individual plants and systems. In this paper, we analyzed energy data compiled through extensive literature reviews on fluid-milk processing across a number of countries and regions. The study has found that the average final energy intensity of individual plants exhibited significant large variations, ranging from 0.2 to 12.6 MJ per kg fluid-milk product across various plants in different countries and regions. In addition, it is observed that while the majority of larger plants tended to exhibit higher energy efficiency, some exceptions existed for smaller plants with higher efficiency. These significant differences have indicated large potential energy-savings opportunities in the sector across many countries. Furthermore, this paper illustrates a positive correlation between implementing energy-monitoring programs and curbing the increasing trend in energy demand per equivalent fluid-milk product over time in the fluid-milk sector, and suggests that developing an energy-benchmarking framework, along with promulgating new policy options should be pursued for improving energy efficiency in global fluid-milk processing industry.

  17. The application of radiation technology in industrial processes: current and future perspectives

    International Nuclear Information System (INIS)

    Silverman, J.

    1975-01-01

    The development of nuclear power has been responsible for many by-products, among them radioactive fission products. In the late 1940's and early 1950's considerable efforts were made to develop industrial processes that could make use of the fission products in large quantities. Although some fission products are utilized today, the scale does not approach the quantities that will be produced in a nuclear economy. The efforts have not been a failure, however, and the research to develop industrial processes has created markets, not for the fission products as one had hoped, but for the radioisotope Cobalt-60 produced by neutron capture in a nuclear reactor, and for accelerators - machines that produce radiation in a controlled manner. Success in finding uses for the major fission products may yet come, as research continues in the radiation chemistry and radiation biology fields. Radiation processing is now a vigorously expanding area because of sharp increases in the reliability of electron beam generators, sharp drops in the unit cost of both electron beam power and electron beam energy, significant advances in radiation chemistry leading to lower dose requirements and increased engineering knowledge and practical experience. he principal reasons for its bright future promise arise from expectations of further sharp decreases in the unit cost of electron beam energy and from the recent successful adoption of radiation on a large scale for cross linking of telephone wire insulation in the United States. (author)

  18. New Product Development in the Fashion Industry: An Empirical Investigation of Italian Firms

    OpenAIRE

    Bandinelli, Romeo; Rinaldi, Rinaldo; Rossi, Monica; Terzi, Sergio

    2013-01-01

    This paper investigates how companies in the fashion industry organize, plan and perform their New Product Development process (NPD). The results have been achieved through an empirical study carried out by the authors with the support of the GeCo Observatory, an Italian research initiative launched in 2012. This paper shows the details of eight selected case studies from the Italian fashion industry.

  19. Lignocellulosic ethanol production by starch-base industrial yeast under PEG detoxification

    Science.gov (United States)

    Liu, Xiumei; Xu, Wenjuan; Mao, Liaoyuan; Zhang, Chao; Yan, Peifang; Xu, Zhanwei; Zhang, Z. Conrad

    2016-02-01

    Cellulosic ethanol production from lignocellulosic biomass offers a sustainable solution for transition from fossil based fuels to renewable alternatives. However, a few long-standing technical challenges remain to be addressed in the development of an economically viable fermentation process from lignocellulose. Such challenges include the needs to improve yeast tolerance to toxic inhibitory compounds and to achieve high fermentation efficiency with minimum detoxification steps after a simple biomass pretreatment. Here we report an in-situ detoxification strategy by PEG exo-protection of an industrial dry yeast (starch-base). The exo-protected yeast cells displayed remarkably boosted vitality with high tolerance to toxic inhibitory compounds, and with largely improved ethanol productivity from crude hydrolysate derived from a pretreated lignocellulose. The PEG chemical exo-protection makes the industrial S. cerevisiae yeast directly applicable for the production of cellulosic ethanol with substantially improved productivity and yield, without of the need to use genetically modified microorganisms.

  20. BRAND AND QUALITY CONTROL OF GARMENT PRODUCTS IN THE BANGLADESH GARMENT INDUSTRY

    OpenAIRE

    Hoshen, Mohammad

    2014-01-01

    Abstract This thesis paper contains information on the garment industry of Bangladesh. The garment business plays a vital part in global market. There are a large numbers of world renowned apparel companies that outsource their products in Bangladesh. The aim of the thesis is to explicate quality management in garment production and the brand protection process during outsourcing in Bangladesh. The theoretical part of the thesis provides basic information about garment products, the glo...

  1. Recent advances of pore system construction in zeolite-catalyzed chemical industry processes.

    Science.gov (United States)

    Shi, Jing; Wang, Yangdong; Yang, Weimin; Tang, Yi; Xie, Zaiku

    2015-12-21

    The kaleidoscopic applications of zeolite catalysts (zeo-catalysts) in petrochemical processes has been considered as one of the major accomplishments in recent decades. About twenty types of zeolite have been industrially applied so far, and their versatile porous architectures have contributed their most essential features to affect the catalytic efficiency. This review depicts the evolution of pore models in zeolite catalysts accompanied by the increase in industrial and environmental demands. The indispensable roles of modulating pore models are outlined for zeo-catalysts for the enhancement of their catalytic performances in various industrial processes. The zeolites and related industrial processes discussed range from the uni-modal micropore system of zeolite Y (12-ring micropore, 12-R) in fluid catalytic cracking (FCC), zeolite ZSM-5 (10-R) in xylene isomerization and SAPO-34 (8-R) in olefin production to the multi-modal micropore system of MCM-22 (10-R and 12-R pocket) in aromatic alkylation and the hierarchical pores in FCC and catalytic cracking of C4 olefins. The rational construction of pore models, especially hierarchical features, is highlighted with a careful classification from an industrial perspective accompanied by a detailed analysis of the theoretical mechanisms.

  2. Ultra-processed foods and the limits of product reformulation.

    Science.gov (United States)

    Scrinis, Gyorgy; Monteiro, Carlos Augusto

    2018-01-01

    The nutritional reformulation of processed food and beverage products has been promoted as an important means of addressing the nutritional imbalances in contemporary dietary patterns. The focus of most reformulation policies is the reduction in quantities of nutrients-to-limit - Na, free sugars, SFA, trans-fatty acids and total energy. The present commentary examines the limitations of what we refer to as 'nutrients-to-limit reformulation' policies and practices, particularly when applied to ultra-processed foods and drink products. Beyond these nutrients-to-limit, there are a range of other potentially harmful processed and industrially produced ingredients used in the production of ultra-processed products that are not usually removed during reformulation. The sources of nutrients-to-limit in these products may be replaced with other highly processed ingredients and additives, rather than with whole or minimally processed foods. Reformulation policies may also legitimise current levels of consumption of ultra-processed products in high-income countries and increased levels of consumption in emerging markets in the global South.

  3. Application of static electricity radioisotope eliminators in oil-processing and petrochemical industry

    International Nuclear Information System (INIS)

    Zhuravlev, V.S.; Evmenov, A.K.; Bondarev, L.M.; Kharlamov, O.V.

    1977-01-01

    Examples are discussed of the use of radioisotope eliminators of the static electricity on the basis of the 239 Pu apha radiation sources in the technological processes of the production and processing synthetic caoutchoucs, rubbers and film materials. The efficiency of different types of eliminators is testified; prospects of their application in the industry are outlined

  4. MODERN TOOLS OF PRODUCT PROMOTION OF MILITARY-INDUSTRIAL COMPLEX

    OpenAIRE

    Tuliakova, I. R.; Chesnokova, M.S.

    2014-01-01

    This article is devoted to the promotion of production of the military-industrial complex. In the new economy require specially coordinated effort to promote products, was no exception and the military-industrial complex. The article notes that the way can be used as tools of industrial marketing, marketing tools and experience.

  5. Technologies to support industrial processes

    International Nuclear Information System (INIS)

    Palazzi, G.; Savelli, D.

    1989-05-01

    Control and measuring techniques applied to industry have the common aim of increasing safety, reliability and plant availability. The industrial monitoring system needs a lot of sensors, whose signals, elaborated and interpreted, allow one to define the best working condition; moreover control instruments perform a diagnosis related to damages and breakages. The Experimental Engineering Division of ENEA's Thermal Reactor Department has developed sensors and measuring apparatus and has acquired advanced control techniques. All these systems, containing an original software, have been applied to industrial process problems and/or to experimental facilities both to increase reliability and to understand better process physics. Division activities are grouped in four sectors: non-destructive examinations (ultrasonic, eddy current, thermography, holographic interpherometry, penetrant liquids and magnetoscopy); innovative sensors (heated thermocouples, optical fiber sensors); advanced measuring systems (laser technology for fluidodynamic measures, nuclear radiation techniques, infrared measuring, mass spectrometer, hot-film anemometer, chromatographic apparatus); advanced technologies for diagnosis and signal analysis (digital image processing, statistical analysis). (author)

  6. Viability analysis of heat recovery solution for industrial process of roasting coffee

    Directory of Open Access Journals (Sweden)

    Kljajić Miroslav V.

    2016-01-01

    Full Text Available Every industrial heat recovery solution is specific engineering challenge but not because predicted energy rationalization or achieved energy savings but potential unavoidable technological deviations and consequences on related processes and for sure, high investment because of delicate design and construction. Often, the energy savings in a particular segment of the industrial process is a main goal. However, in the food industry, especially roasting coffee, additional criteria has to be strictly observed and fulfilled. Such criteria may include prescribed and uniform product quality, compliance with food safety standards, stability of the processes etc., and all in the presence of key process parameters variability, inconsistency of raw material composition and quality, complexity of measurement and analytical methods etc. The paper respects all circumstances and checks viability of proposed recovery solution. The paper analyzes the possibility of using waste heat from the roasting process to ensure shortening of roasting cycle, reduction of fuel consumption and increasing capacity of roasting lines on daily basis. Analysis concludes that effects are valuable and substantial, although the complete solution is on the threshold of economic sustainability with numerous opportunities to improve of both technical and economic indicators. The analysis combines measuring and analytical methods with standard cost-benefit analysis. Conclusions are derived from measurements and calculations of key parameters in the operating conditions and checked by experimental methods. Test results deviate from 10 to 15%, in relation with parameters in main production line.

  7. Greenhouse gas emissions from production chain of a cigarette manufacturing industry in Pakistan.

    Science.gov (United States)

    Hussain, Majid; Zaidi, Syed Mujtaba Hasnian; Malik, Riffat Naseem; Sharma, Benktesh Dash

    2014-10-01

    This study quantified greenhouse gas (GHG) emissions from the Pakistan Tobacco Company (PTC) production using a life cycle approach. The PTC production chain comprises of two phases: agricultural activities (Phase I) and industrial activities (Phase II). Data related to agricultural and industrial activities of PTC production chain were collected through questionnaire survey from tobacco growers and records from PTC manufacturing units. The results showed that total GHG emissions from PTC production chain were 44,965, 42,875, and 43,839 tCO2e respectively in 2009, 2010, and 2011. Among the agricultural activities, firewood burning for tobacco curing accounted for about 3117, 3565, and 3264 tCO2e, fertilizer application accounted for 754, 3251, and 4761 tCO2e in 2009, 2010, and 2011, respectively. Among the industrial activities, fossil fuels consumption in stationary sources accounted for 15,582, 12,733, and 13,203 tCO2e, fossil fuels used in mobile sources contributed to 2693, 3038, and 3260 tCO2e, and purchased electricity consumed resulted in 15,177, 13,556, and 11,380 tCO2e in 2009, 2010, and 2011, respectively. The GHG emissions related to the transportation of raw materials and processed tobacco amounted to 6800, 6301, and 7317 respectively in 2009, 2010, and 2011. GHG emissions from energy use in the industrial activities constituted the largest emissions (i.e., over 80%) of GHG emissions as PTC relies on fossil fuels and fossil fuel based electrical power in industrial processes. The total emissions of carbon footprint (CFP) from PTC production were 0.647 tCO2e per million cigarettes produced in 2009, 0.675 tCO2e per million cigarettes in 2010 and 0.59 tCO2e per million cigarettes in 2011. Potential strategies for GHG emissions reductions for PTC production chain include energy efficiency, reducing reliance on fossil fuels in non-mobile sources, adoption of renewable fuels including solar energy, energy from crop residues, and promotion of organic

  8. Determination of lead 210 in scales from industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Faria, Lígia S.; Moreira, Rubens M.; Kastner, Geraldo F.; Barbosa, João B.S., E-mail: ligsfaria@gmail.com, E-mail: rubens@cdtn.br, E-mail: gfk@cdtn.br, E-mail: jbsb@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-11-01

    Industrial processes such as oil and gas extraction and groundwater exploitation are examples of installations that can accumulate naturally occurring radioactive materials (NORM) during the extraction and production. Lead-210 deposits in the production can be formed by the same mechanisms that occur in the environment through the support of Radon-222, (where {sup 210}Pb is produced at {sup 222}Rn decay) or without support, as {sup 210}Pb. The objective of this work is to evaluate the mineralogical characteristics and determine the activity of lead-210 in the scales using the X-Ray Diffraction and Gamma Spectrometry techniques. Were analyzed fifteen samples, four scales from oil industry, ten scales from groundwater conductors and one for groundwater supply pipe. The highest activity found in the oil scale and groundwater conductors scale was 0.30 ± 0.06 Bq g{sup -1} and 3.80 ± 0.20 Bq g{sup -1}, respectively. (author)

  9. Valorization of Proteins from Co- and By-Products from the Fish and Meat Industry.

    Science.gov (United States)

    Aspevik, Tone; Oterhals, Åge; Rønning, Sissel Beate; Altintzoglou, Themistoklis; Wubshet, Sileshi Gizachew; Gildberg, Asbjørn; Afseth, Nils Kristian; Whitaker, Ragnhild Dragøy; Lindberg, Diana

    2017-06-01

    Large volumes of protein-rich residual raw materials, such as heads, bones, carcasses, blood, skin, viscera, hooves and feathers, are created as a result of processing of animals from fisheries, aquaculture, livestock and poultry sectors. These residuals contain proteins and other essential nutrients with potentially bioactive properties, eligible for recycling and upgrading for higher-value products, e.g. for human, pet food and feed purposes. Here, we aim to cover all the important aspects of achieving optimal utilization of proteins in such residual raw materials, identifying those eligible for human consumption as co-products and for feed applications as by-products. Strict legislation regulates the utilization of various animal-based co- and by-products, representing a major hurdle if not addressed properly. Thorough understanding and optimization of all parts of the production chain, including conservation and processing, are important prerequisites for successful upgrading and industrial implementation of such products. This review includes industrially applied technologies such as freezing/cooling, acid preservation, salting, rendering and protein hydrolysis. In this regard, it is important to achieve stable production and quality through all the steps in the manufacturing chain, preferably supported by at- or online quality control points in the actual processing step. If aiming for the human market, knowledge of consumer trends and awareness are important for production and successful introduction of new products and ingredients.

  10. Management of Industrial Processes with Programmable Logic Controller

    Directory of Open Access Journals (Sweden)

    Marius Tufoi

    2009-10-01

    Full Text Available In a modern economy, automation (the control is primarily to raise the competitiveness of a product, either directly through price or quality, or indirectly through the improvement of working conditions of staff productive. The control of industrial processes involves the management of dynamic systems that have continuous states. These systems are described by differential equations and, in general, analog inputs and outputs. Management of these systems is achieved, in general, with classical automation, by automation or with analog computers which contains modules with input / output analog performance. If states, inputs and outputs of a system can be modeled using binary variables, then these systems can be driven with Programmable Logic Controller.

  11. Experiences with preventive procedures application in the process of beer production in Czech Republic

    Directory of Open Access Journals (Sweden)

    Jana Kotovicová

    2011-01-01

    Full Text Available Food-processing industry is an intriguing field regarding prevention procedures application. All food-processing operations have common fundamental spheres of problems – wastewater polluted by organic substances, solid waste of biological origin and losses during source material processing. Beer production process is a representative of food-processing sphere. The brewing industry has an ancient tradition and is still a dynamic sector open to new developments in technology and scientific progress. A case study of beer production in Czech Republic has been performed. During the work on the project, there were utilized methodical procedures of Cleaner Production, best available technologies (BAT utilization and hazard analysis critical control points (HACCP, optimization of final technology operation.

  12. Agro-industrial fruit co-products in Colombia, their sources and potential uses in processed food industries: a review

    Directory of Open Access Journals (Sweden)

    Miguel Ángel Alarcón García

    2015-06-01

    Full Text Available Fruit agribusinesses generate large amounts of byproductswith diverse characteristics that are inherent to the fruitsfrom which they come, which are a source of great use potentialbecause their compositions include molecules that are currentlyof high interest (antioxidants and dietary fiber. It is clear that,without correct handling and disposal, theses fruits present aproblem due to the environmental pollution that large quantitiesof residues can generate. Although there are varied uses for agroindustrialco-products, this review focused on the potential usesthat co-products could have in different processed food matrices.In this sense, this paper led to the revelation that one of theprincipal objectives of the reviewed research was to conditionco-products for use in processed foods in an attempt to takeadvantage of the bio-active compounds they contain, principallythe natural antioxidant activity, which especially enjoys acceptanceby consumers of processed foods.

  13. EVALUATION AND ACTIONS OF CLEANER PRODUCTION IN GALVANIC INDUSTRY OF THE VILLA CLARA PROVINCE

    Directory of Open Access Journals (Sweden)

    Petra G. Velazco Pedroso

    2015-10-01

    Full Text Available In this paper, the assessment results accomplished in different processes of the galvanic industry are presented and it is taking into account the application of good practices and measures of Cleaner Production. The main critical points in the processes of metallic coating were identified; and the characterization of the effluents generated by the installation is done. A number of technological changes in the processes are proposed, as well as the introduction of cleaner production measures which contribute to increase the efficiency and safety of processes, reduce risks and improvements to internal operations. It provides advantages of economic, environmental and social nature for the galvanic industry due to the minimizing of the impacts on environment, because the sewage and its pollutant load are reduced. Besides, we can save water, energy and raw materials. The economic evaluation showed the feasibility of applying the Cleaner Production (PML measures proposed with a Net Present Value (NPV of $109 696.26, and an Internal Rate of Return (IRR of 64 % value and payback period lower than two years.

  14. Exploring the Use of Design of Experiments in Industrial Processes Operating Under Closed-Loop Control

    DEFF Research Database (Denmark)

    Capaci, Francesca; Kulahci, Murat; Vanhatalo, Erik

    2017-01-01

    Industrial manufacturing processes often operate under closed-loop control, where automation aims to keep important process variables at their set-points. In process industries such as pulp, paper, chemical and steel plants, it is often hard to find production processes operating in open loop....... Instead, closed-loop control systems will actively attempt to minimize the impact of process disturbances. However, we argue that an implicit assumption in most experimental investigations is that the studied system is open loop, allowing the experimental factors to freely affect the important system...... responses. This scenario is typically not found in process industries. The purpose of this article is therefore to explore issues of experimental design and analysis in processes operating under closed-loop control and to illustrate how Design of Experiments can help in improving and optimizing...

  15. Enhanced xanthan production process in shake flasks and pilot ...

    African Journals Online (AJOL)

    Enhanced xanthan production process in shake flasks and pilot scale bioreactors using industrial semidefined medium. ... by the type and concentration of the different carbon and nitrogen source as well as other medium components. The

  16. Industrialization and production of neutral beam ion sources for MFTF

    International Nuclear Information System (INIS)

    Lynch, W.S.

    1981-01-01

    The existing LLNL designs of the 20 and 80kV deuterium fueled Neutral Beam Ion Source Modules (NBSM) have been industrialized and are being produced successfully for the MFTF. Industrialization includes value engineering, production engineering, cost reduction, fixturing, facilitation and procurement of components. Production assembly, inspection and testing is being performed in a large electronics manufacturing plant. Decades of experience in high voltage, high vacuum power tubes is being applied to the procedures and processes. Independent quality and reliability assurance criteria are being utilized. Scheduling of the various engineering, procurement and manufacturing task is performed by the use of a Critical Path Method (CPM) computer code, Innovative, computerized grid alignment methods were also designed and installed specifically for this project. New jointing and cleaning techniques were devised for the NBSMs. Traceability and cost control are also utilized

  17. Intensity of rivalry in Czech furniture production industry

    OpenAIRE

    Lucie Špačková; Pavel Žufan

    2012-01-01

    The paper focuses on furniture production industry in the Czech Republic and evaluates the influence of competition forces within this industry. These forces have a direct impact on success of competitive strategies of the firms. Furniture production industry is a typical branch occupied by numerous small and medium-sized firms. Small firms aim on satisfying domestic (or rather local) demand, medium-sized and big firms are much more aiming on exports. The methodical sources for evaluation of ...

  18. Alaska’s timber harvest and forest products industry, 2011

    Science.gov (United States)

    Erik C. Berg; Charles B. Gale; Todd A. Morgan; Allen M. Brackley; Charles E. Keegan; Susan J. Alexander; Glenn A. Christensen; Chelsea P. McIver; Micah G. Scudder

    2014-01-01

    This report traces the flow of timber harvested in Alaska during calendar year 2011, describes the composition and operations of the state’s primary forest products industry, and quantifies volumes and uses of wood fiber. Historical wood products industry changes are discussed, as well as trends in timber harvest, production, export, sales of primary wood products,...

  19. Evaluation of cleaner production audit in pharmaceutical production industry: case study of the pharmaceutical plant in Dalian, P. R. China

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhi-dong [Dalian University of Technology, Key Laboratory of Industrial Ecology and Environmental Engineering (MOE), School of Environmental Science and Technology, Dalian (China); Dalian Cleaner Production Centre, Dalian, Liaoning (China); Dalian Municipal Design and Research Institute of Environmental Science, Dalian, Liaoning (China); Zhang, Shu-shen; Zhang, Yun [Dalian University of Technology, Key Laboratory of Industrial Ecology and Environmental Engineering (MOE), School of Environmental Science and Technology, Dalian (China); Zhang, Yong; Wei, Li [Dalian Cleaner Production Centre, Dalian, Liaoning (China); Dalian Municipal Design and Research Institute of Environmental Science, Dalian, Liaoning (China)

    2011-02-15

    The pharmaceutical industry in China makes an important contribution to the national economy. However, the associated pollution problems cause gradual deterioration of the environment and impact adversely on the local community. Cleaner production (CP) technology, an effective way to reduce waste emission and save resources, has been widely employed in the pharmaceutical industry in the developed countries. Such technologies have been applied in a number of factories in China, although there is no integrated assessment and implementation procedure for implementing CP technologies in pharmaceutical plants. To solve such problems, a series of CP options are proposed and assessed here. CP is a powerful tool for decreasing waste production, limiting environmental pollution and natural resource depletion. Moreover, the return on investment in CP is quick, so it would seem that CP activities should be very much in demand by enterprises. Reality is less optimistic: frequently only limited interest is expressed, even after an explanation; business people hesitate to become actively involved. The processes in the pharmaceutical production industry produce a vast amount of waste, including wastewater with high concentrations of organic substances (the principal component), solid waste, and organic off-gas. To solve such problems, a series of CP options are proposed and assessed in this study. Having consideration to environmental impacts and economic efficiency, four groups of medium/high cost CP options were screened in an integrated assessment. To verify the proposed options, a case study was conducted in Degussa Luyuan, Northeast China. The characteristics of resource consumption and waste emission during the production process were identified. The proposed options were evaluated according to different aspects. An integrated CP system based on the proposed options was designed and then implemented in the factory. In three years of practical use, the productivity and

  20. Polish food industry 2008-2013

    OpenAIRE

    Mroczek, Robert; Drożdż, Jadwiga; Tereszczuk, Mirosława; Urban, Roman

    2014-01-01

    The aim of the study is to evaluate the functioning of the food industry and its various sectors in 2008-2013. Meat and poultry industry. Dairy industry. Fishing industry. Milling industry. Sugar industry. Oil-mill industry. Processing of fruit, vegetables and potatoes. Bakery industry. Confectionery industry. Feed industry. Production of other food products. Production of alcoholic beverages.Tobacco industry. Food industry.

  1. THE INFLUENCE OF PROCESSED PRODUCTS OF WHEAT GERM ON GRAIN BREAD QUALITY

    OpenAIRE

    E. I. Ponomareva; N. N. Alekhinа; I. A. Bakayeva

    2014-01-01

    Development and introduction of new types of bakery products with increased nutritional value is one of the basic and urgent problems in the bakery industry. The solution of it is the use of whole grains, as well as secondary products of their processing. The use of by-products of wheat germ (oil, oilcake, oilcake flour), which are rich in proteins and enhances the nutritional value of products is considered to be a promising area in the bakery industry. At the same time the program objective...

  2. Priority listing of industrial processes by total energy consumption and potential for savings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Streb, A.J.

    1977-01-01

    A survey of eight of the most energy-intensive segments of the U.S. industry is made to quantify the energy consumed in the principal process units, to identify areas in which significant improvement appear possible, and to rank the process units in terms of total energy consumption and the potential for improvement. Data on the steel, paper, aluminum, textile, cement, and glass industries, petroleum refineries, and olefins and derivative products industries were compiled to help plan the development of new energy sources and to provide targets for energy conservation activities. (MCW)

  3. Product quality driven food process design

    NARCIS (Netherlands)

    Hadiyanto, M.

    2007-01-01

    Consumers evaluate food products on their quality, and thus the product quality is a main target in industrial food production. In the last decade there has been a remarkable increase of interest of the food industry to put food product quality central in innovation. However, quality itself is

  4. Electricity consumption, industrial production, and entrepreneurship in Singapore

    International Nuclear Information System (INIS)

    Sun, Sizhong; Anwar, Sajid

    2015-01-01

    Within the context of a tri-variate vector autoregressive framework that includes entrepreneurship, this paper examines the link between electricity consumption and industrial production in Singapore's manufacturing sector. Unlike the existing studies, this paper focuses on one sector of the economy and utilises a unique monthly dataset. Empirical analysis based on Johansen's cointegration approach shows that the three variables are cointegrated – i.e., a stable long-run relationship exists among electricity consumption, output and entrepreneurship in Singapore's manufacturing sector. Empirical analysis based on data from January 1983 to February 2014 reveals that electricity consumption adjusts very slowly to shocks to industrial production and entrepreneurship. Furthermore, entrepreneurship Granger causes electricity consumption, which causes industrial production. As electricity consumption causes industrial output, the growth hypothesis concerning energy consumption and economic growth holds in Singapore's manufacturing sector and policies that restrict electricity production, without electricity imports, are likely to lead to a decline in the manufacturing output. - Highlights: • Using a unique monthly dataset, we focus on Singapore's manufacturing sector. • Electricity consumption, output and entrepreneurship are cointegrated. • Electricity consumption adjusts very slowly to shocks to the other variables. • Entrepreneurship causes electricity consumption which causes industrial production. • We find that growth hypothesis governs the electricity consumption and real output

  5. Industrial Learning Curves Series Production of the LHC Main Superconduting Dipoles

    CERN Document Server

    Fessia, Paolo; Rossi, Lucio

    2007-01-01

    By mid August 2006, 1160 of the 1232 of LHC main dipoles have been delivered to CERN by the three suppliers in charge of the production. The training of the staff, mostly hired just for this manufacture, and the improvement of the procedures with the acquired experience, naturally decrease the time necessary for the assembly of a unit. The aim of this paper is to apply methodologies like the cost-based learning curves and the time-based learning curves to the LHC Main Dipole production comparing the estimated learning percentage to the ones experienced in other industries. This type of analysis, already presented on 500 units is here extended to more than 1000 completed units. The work also tries to identify which type of industry presents the learning percentages that are the most similar to our case and to investigate the impact of the production strategy on the process efficiency.

  6. Agents Modeling Experience Applied To Control Of Semi-Continuous Production Process

    Directory of Open Access Journals (Sweden)

    Gabriel Rojek

    2014-01-01

    Full Text Available The lack of proper analytical models of some production processes prevents us from obtaining proper values of process parameters by simply computing optimal values. Possible solutions of control problems in such areas of industrial processes can be found using certain methods from the domain of artificial intelligence: neural networks, fuzzy logic, expert systems, or evolutionary algorithms. Presented in this work, a solution to such a control problem is an alternative approach that combines control of the industrial process with learning based on production results. By formulating the main assumptions of the proposed methodology, decision processes of a human operator using his experience are taken into consideration. The researched model of using and gathering experience of human beings is designed with the contribution of agent technology. The presented solution of the control problem coincides with case-based reasoning (CBR methodology.

  7. INNOVATIONS AS AN IMPORTANT FACTOR INFLUENCING LABOUR PRODUCTIVITY IN THE MANUFACTURING INDUSTRY

    Directory of Open Access Journals (Sweden)

    Marija Bušelić

    2016-12-01

    Full Text Available Economic science has long recognized labour productivity as an important factor of economic growth. In the uncertain conditions of increasingly fierce and complex competition, it becomes one of the key prerequisites for an adequate response to global challenges. The development of labour productivity has to be observed as a multi-dimensional process including numerous interconnected quantitative and qualitative factors, in particular human factors and technological advancement realized through investments in research and development (innovations. The analysis of labour productivity in the manufacturing industry of the selected countries, Germany and China, is performed in the context of an important influential factor – innovations, and interdependently with the economic growth of the selected countries. The research results and the conducted regression analyses indicate a superiority of German labour productivity in the manufacturing industry, which is strongly affected by considerable investments in research and development. However, the technological convergence of China as the upcoming power is increasingly important, which shows that the gap in labour productivity is decreasing, making developed countries face new challenges posed by globalization. The analysis of the interdependence of economic growth (GDP and labour productivity in the manufacturing industry points to a positive link and the conclusion that the elasticity of the GDP to changes in labour productivity is greater in China than in Germany.

  8. Industrial Upgrading in Global Production Networks: The Case of the Chinese Automotive Industry

    OpenAIRE

    Yansheng LI; Xin Xin KONG; Miao ZHANG

    2015-01-01

    This article examines the development of China’s automotive industry. The evidence shows that integration in global production networks has stimulated upgrading of technological capabilities among automotive firms. However, the competitiveness and intra-industry analyses show mixed results. Although intraindustry trade in automotive products has improved since 2000, the trade competitiveness of completely built up vehicles has largely remained in low value added activities. Nevertheless, firm...

  9. Improving production control within the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Simon, R L

    1982-01-01

    The problems of controlling and minimising design and manufacturing information within the automotive industry are both costly and do not make maximum use of previous experience. With the advent of CAD/CAM, many new techniques have evolved for the speedy construction of design and manufacturing data bases. A means of binding together these data bases and controlling the design and process planning information is now presented in the form of Computervision's Migraphics and Miplan software. This gives a data retrieval capability from all area's of the production cycle including design and detail, numerical control and robotics, process planning, manufacture and procurement. Together with its numerous analytical capabilities this sorftware provides an excellent tool for the optimisation of manufacturing techniques, thus providing a complete CAD/CAM system from a single data base.

  10. The outlook of the Korean petroleum industry and its deregulation process

    International Nuclear Information System (INIS)

    Youngseok Moon

    1997-01-01

    This paper explores the outlook for the oil product supply and demand balance in Korea and the implications for future refinery market conditions. Forecasts of demand growth are compared with the industry's recent capacity expansion to evaluate potential future market positions. The possible impact of the current deregulation process, started in January 1977, is summarized. In addition, the short-term and long-term uncertainties of the market are discussed. The future business environment for refiners in Korea is likely to be tougher than expected. Although substantial new refining capacity was added recently, the demand for oil products is expected to increase less rapidly. The overall product balance and the threat of imports from outside the region indicate that refiners may suffer from a decrease in utilization rate. Challenges lie ahead if Korean oil refiners are to be part of a successful and mature industry. (author)

  11. Product Differentiation and Industrial Structure.

    OpenAIRE

    Shaked, Avner; Sutton, John

    1987-01-01

    Some recent literature on "vertical product differentiation" has d eveloped the idea that if the nature of technology and tastes in some industry take a certain form, then the industry must necessarily be "concentrated" and must remain so, no matter how large the economy becomes. The present paper develops this idea further and looks at so me of its implications. This approach offers a simple unified framewo rk within which to reexplore many issues that arise in considering th e relationship ...

  12. Sustainable Industrial Product Systems. Integration of Life Cycle Assessment in Product development and Optimization of Product Systems

    Energy Technology Data Exchange (ETDEWEB)

    Hanssen, Ole Joergen

    1997-12-31

    This thesis contributes to the development and testing of environmental life cycle assessment (LCA) in product development and management in industry. It is based on systems theory and systems engineering. It develops a method for sustainable product development that has been successfully tested in the Nordic project called NEP. The LCA method is also a basis for an optimization model, where life cycle economy and environmental impacts from product systems are optimized with a non-linear model. A more complete mathematical model for LCA, based on the functional requirements on a product system, is also developed. The statistical properties of emission factors are studied using a data set from the Swedish Kraft Mill industry. It is shown that emission factors may be assumed constants in the LCA model, but with rather large variations within a population of Kraft mills. It is shown that there are a few environmental impacts which are important for most types of products under Scandinavian conditions, especially global warming potential, acidification, human toxicity and fossil energy depletion. There are significant differences between the contribution to these impacts from different life cycle stages, where raw material processing and use of products are generally more important than the other stages. Test cases indicate that there are no large conflicts between improvements in environmental impacts and customer requirements. Environmental improvements seem to increase purchase cost of products in some cases, but the life cycle cost of the products seem in most cases to be reduced. It is concluded that there are opportunities for 30-50% improvements in product system, based on relatively simple modifications of the systems. 246 refs., 63 figs., 19 tabs.

  13. Simulation of the styrene production process via catalytic dehydrogenation of ethylbenzene using CHEMCAD® process simulator

    OpenAIRE

    Pérez-Sánchez, Amaury; Sánchez, Eddy Javier Pérez; Segura Silva, Rutdali María

    2017-01-01

    Abstract Background: Process simulation has been extensively used in recent years to design, evaluate or optimize processes, systems and specific operations of the chemical industry and its related disciplines. Currently, CHEMCAD® constitute one of the most used process simulators because of the great number of chemical and petrochemical processes that can be simulated. Method: The simulation of the production process of styrene via catalytic dehydrogenation of ethyl-benzene is carried ou...

  14. Supply chain management in industrial production. A retrospective view

    OpenAIRE

    Stocchetti, Andrea; Scattola, Elena

    2011-01-01

    The article presents a retrospective review on key-issues about how the management discipline evolved up to the current view about supply-chain management (SCM) in industrial production. Specifically, the article resumes: a) the reasons that led to the transition from the traditional procurement policies to the SCM approach, b) the variables involved in the process of defining SCM relations and c) the key managerial principles underlying SCM policies and strategies. In the manufacturing in...

  15. Comparison of Jacket Production Processes Designed by Fabric Materials and Leather

    Directory of Open Access Journals (Sweden)

    Emine Utkun

    2011-02-01

    Full Text Available Leather and leather products industry has shown a significant improvement in export area, as a result of intensive shuttle trades and demand that comes from crumbling Eastern Bloc countries in 1990's. This development has caused capacity increasing and thus makes large investments in this sector. Leather garment industry differs from woven or fabrics industry at various points. Differantation seems in raw materials features such as size, thickness, biological, chemical or physical homogenity. Due to the natural structure, leather shows different attributes in different regions. This study examines the diversity of production processes of leather and fabric designed jacket.

  16. Inventory of the possibilities to process biomass using the existing industrial infrastructure

    International Nuclear Information System (INIS)

    Van Aart, F.J.J.M.; Barkhuysen, K.

    1999-07-01

    In the Netherlands, the government has formulated objectives for stimulating the use of sustainable energy and reducing CO 2 emissions. The replacement of fossil fuels by biomass is a major cornerstone of this policy. This has already resulted in a number of study projects, experiments and, in some cases, implementation projects in the co-fuelling of biomass in pulverised coal- or gas-fired power stations. Since the total energy use in the Netherlands depends only in part on power stations, it is still the question whether the total potential for the application of biomass in the Netherlands is being utilised. In order to study this question, Novem commissioned KEMA to make an inventory of the possibilities of processing biomass in industry via the existing infrastructure. The most important umbrella organisations, interest groups, sector organisations and leading companies have been approached in order to obtain insight into the potential of using biomass, and the willingness to do so. The following sectors of industry were selected: foodstuffs and luxury foods, chemicals, building materials, basic metals, metal products, glass and the fodder drying industry. In the cement industry and in the fodder drying industry, there is interest and there exist possibilities for using biomass as an alternative to fossil fuels in the existing industrial processes. The recommendation is to study in greater detail the feasibility of using biomass in the fodder drying industry. In the other sectors of industry which were investigated, there appeared to be little opportunity to use biomass in industrial processes. 4 refs

  17. In-line metallurgical process control in the steel industry

    International Nuclear Information System (INIS)

    Wanin, M.

    1993-01-01

    The steel products manufacturing involves a long line of complex processes: liquid metal elaboration, solidification, hot and cold transformation by rolling surface protection by coating. The Process Control aims at improving global productivity and quality of the resulting products by optimizing each elementary process as well as management of tools or workshops interfaces. Complex processes, involving generally many variables, require for their control more or less sophisticated models. These process models are either analytical when physical and thermodynamical mechanisms are known or statistical or knowledge based, according to circumstances. In any case, it is necessary to have a reliable and precise instrumentation to adjust undetermined parameters during model development and to be able to take into account external parameters variability during current working. This instrumentation concerns both running of machines and testing of manufactured materials under harsh environment conditions of Iron and Steel industry: temperature, dusts, steam, electromagnetic interferences, vibrations, .. . In this context, in-line Non Destructive Testing methods contribute efficienly because they may give directly and in real time products characteristics, integrating both drifts of machines and sensors due to their ageing and the abnormal spread of material entering the process. These methods induce the development of sophisticated inspection equipments whose strategic significance is such that their failure to operate can require production shutdown. The paper gives some representative examples of improvement of the accuracy of an in-line measurement or controlling of elementary processes or processes interfaces: temperature measurement by infrared pyrometry, thickness profile determination by X-ray array sensor, recrystallization control in continuous by X-ray and ultrasonic methods, automatic detection and indentification of surface defects by optics, cracks detection on

  18. an assessment of the hygiene level in animal product processing

    African Journals Online (AJOL)

    cistvr

    Keywords: Hygiene, animal product processing plants, checklists ... Changing lifestyles have brought new demands on the food industry; the ... Inspection is an aspect that needs to be revamped to ensure hygienic ... processing can affect a large number of people. .... trolled and equipment well designed; basic system.

  19. Potential for reuse of effluent from fish-processing industries

    Directory of Open Access Journals (Sweden)

    Luana Morena Rodrigues Vitor Dias Ferraciolli

    2017-09-01

    Full Text Available The most common problems in the fish processing industry relate to high water consumption and the generation of effluents with concentrated organic loads. Given that reuse can represent an alternative for sustainable development, this study sought to assess the potential for recycling effluents produced in a fish-processing plant. In order to do so, the final industrial effluent was analyzed using the American Public Health Association (APHA standard effluent-analysis method (2005. In addition, the study assessed treatments which produce effluents meeting the requirements prescribed by different countries' regulations for reuse and recycling. The results found that effluents with smaller organic loads, such as those from health barriers and monoblock washing, can be treated in order to remove nutrients and solids so that they can be subsequently reused. For effluents produced by the washing and gutting cylinders, it is recommended that large fragments of solid waste be removed beforehand. Effluents can in this way attain a quality compatible with industrial reuse. This study further highlights the possibility of treating effluents so as comply with drinking water standards. This would potentially allow them to be used within the actual fish-processing procedure; in such a case, a revision of standards and measures for controlling use should be considered to prevent microbiological damage to products and risks to handlers and final consumers.

  20. Processing agricultural and industrial waste materials to fodder

    Energy Technology Data Exchange (ETDEWEB)

    Varga, J; Baintner, F; Schmidt, J

    1977-11-28

    Unstable agricultural and industrial waste materials containing proteins and less than or equal to 80% H/sub 2/O, e.g. feathers, entrails, blood, malt, malt husks, whey, skim milk, cheese wastes, starch, malt residues, marc, broken and bloody eggs, lucerne liquor, etc. were homogenized with fodder containing carbohydrates or inert materials, as well as additives, e.g., AcOH, ascorbic acid, cysteine, NaNO/sub 2/, etc. to give a products containing less than or equal to 60% H/sub 2/O, pH 4.6 to 4.8, storable for shorter periods and useful for further processing. Thus, a homogenized mixture of 60 parts lard cake and 40 parts corn grits was homogenized with a 2:1 mixture of EtCO/sub 2/H and HCO/sub 2/H 1.5, NaNO/sub 2/ 0.05, and vitamin C 0.2% by weight to give a product with 32% protein content, useful for further processing.

  1. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    Energy Technology Data Exchange (ETDEWEB)

    Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2005-06-08

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

  2. DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS

    Energy Technology Data Exchange (ETDEWEB)

    Elliot B. Kennel; Stephen P. Carpenter; Dady Dadyburjor; Manoj Katakdaunde; Liviu Magean; Madhavi Nallani-Chakravartula; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2006-03-27

    The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the development of continuous processes for hydrogenation as well as continuous production of carbon foam and coke.

  3. Predictive maintenance of critical equipment in industrial processes

    Science.gov (United States)

    Hashemian, Hashem M.

    This dissertation is an account of present and past research and development (R&D) efforts conducted by the author to develop and implement new technology for predictive maintenance and equipment condition monitoring in industrial processes. In particular, this dissertation presents the design of an integrated condition-monitoring system that incorporates the results of three current R&D projects with a combined funding of $2.8 million awarded to the author by the U.S. Department of Energy (DOE). This system will improve the state of the art in equipment condition monitoring and has applications in numerous industries including chemical and petrochemical plants, aviation and aerospace, electric power production and distribution, and a variety of manufacturing processes. The work that is presented in this dissertation is unique in that it introduces a new class of condition-monitoring methods that depend predominantly on the normal output of existing process sensors. It also describes current R&D efforts to develop data acquisition systems and data analysis algorithms and software packages that use the output of these sensors to determine the condition and health of industrial processes and their equipment. For example, the output of a pressure sensor in an operating plant can be used not only to indicate the pressure, but also to verify the calibration and response time of the sensor itself and identify anomalies in the process such as blockages, voids, and leaks that can interfere with accurate measurement of process parameters or disturb the plant's operation, safety, or reliability. Today, process data are typically collected at a rate of one sample per second (1 Hz) or slower. If this sampling rate is increased to 100 samples per second or higher, much more information can be extracted from the normal output of a process sensor and then used for condition monitoring, equipment performance measurements, and predictive maintenance. A fast analog-to-digital (A

  4. [Industrial exploitation of renewable resources: from ethanol production to bioproducts development].

    Science.gov (United States)

    Lopes Ferreira, Nicolas

    2008-01-01

    Plants, which are one of major groups of life forms, are constituted of an amazing number of molecules such as sugars, proteins, phenolic compounds etc. These molecules display multiple and complementary properties involved in various compartments of plants (structure, storage, biological activity etc.). The first uses of plants in industry were for food and feed, paper manufacturing or combustion. In the coming decades, these renewable biological materials will be the basis of a new concept: the "biorefiner" i.e. the chemical conversion of the whole plant to various products and uses. This concept, born in the 90ies, is analogous to today's petroleum refinery, which produces multiple fuels and derivative products from petroleum. Agriculture generates lots of co-products which were most often wasted. The rational use of these wasted products, which can be considered as valuable renewable materials, is now economically interesting and will contribute to the reduction of greenhouse has emissions by partially substituting for fossil fuels. Such substructures from biological waste products and transforming them into biofuels and new industrial products named "bioproducts". These compounds, such as bioplastics or biosurfactants, can replace equivalent petroleum derivatives. Towards that goal, lots of filamentous fungi, growing on a broad range of vegetable species, are able to produce enzymes adapted to the modification of these type of substrates. The best example, at least the more industrially developed to date, is the second generation biofuel technology using cellulose as a raw material. The process includes an enzymatic hydrolysis step which requires cellulases secreted from Trichoderma fungal species. This industrial development of a renewable energy will contribute to the diversification of energy sources used to transport and to the development of green chemistry which will partially substitute petrochemicals.

  5. Design of standard operating procedure production proceses (case study on the home industry Bedugul Baturiti Tabanan Bali)

    Science.gov (United States)

    Kasiani; Suhantono, Djoko; Mirah Kencanawati, AAA

    2018-01-01

    Candikuning is part of the district of Baturiti, tourism village, better known by the name of Bedugul. No less interesting is the variety of chips produced by two partner groups as a souvenir after the tour, such as Chips: Spinach; beans; Tempeh. The purpose of this research were to design a Standard Operating Procedure (SOP): Production Processes on the Home Industry Bedugul Baturiti Tabanan Bali. The data technic collected use: observation; Documentation; and then interview to collect information. The data analysis technic done by using the Miles & Huberman. Result this research that the draft SOP: Production Processes Chips (Menu). The conclusion in this research SOP Production Processes use with flowchart and description on the Home Industry Bedugul Baturiti Tabanan Bali.

  6. Hygiene of work in main shops of modern coking by-product industry. [USSR

    Energy Technology Data Exchange (ETDEWEB)

    Kapitul' skii, V B

    1984-07-01

    The hygiene of working conditions is evaluated and compared for coking by-product industry shops using modern technology and machines with those using obsolete equipment and methods. Most basic factors in contamination of atmosphere of coking, pitch-coking and metal-refining shops are coal and coke dust, carbon monoxide and polycyclic aromatic hydrocarbons, especially carcinogenic benzpyrene. Contamination of air of working zone is determined by details of technology: periodicity or continuity of industrial processes, use of improved equipment for smokeless injection of charge into stoves and of hermetic pipes to remove gas with hydraulically operated caps, position of machines in shops and in coal tar distillation removal of carcinogenic benzpyrene by sulfonation and aeration. In modernized shops of coking by-product industry, illness and loss of work capacity are significantly lower than in plants using obsolete methods and equipment. Measures are presented for hygienic improvement of working conditions; both methods to further increase efficiency of technological processes and methods to protect individual worker on job such as use of respirators, protective clothing, plexiglass shields, shampoos and skin creams. 14 references.

  7. Greenhouse gas emissions from production chain of a cigarette manufacturing industry in Pakistan

    International Nuclear Information System (INIS)

    Hussain, Majid; Zaidi, Syed Mujtaba Hasnian; Malik, Riffat Naseem; Sharma, Benktesh Dash

    2014-01-01

    This study quantified greenhouse gas (GHG) emissions from the Pakistan Tobacco Company (PTC) production using a life cycle approach. The PTC production chain comprises of two phases: agricultural activities (Phase I) and industrial activities (Phase II). Data related to agricultural and industrial activities of PTC production chain were collected through questionnaire survey from tobacco growers and records from PTC manufacturing units. The results showed that total GHG emissions from PTC production chain were 44,965, 42,875, and 43,839 tCO 2 e respectively in 2009, 2010, and 2011. Among the agricultural activities, firewood burning for tobacco curing accounted for about 3117, 3565, and 3264 tCO 2 e, fertilizer application accounted for 754, 3251, and 4761 tCO 2 e in 2009, 2010, and 2011, respectively. Among the industrial activities, fossil fuels consumption in stationary sources accounted for 15,582, 12,733, and 13,203 tCO 2 e, fossil fuels used in mobile sources contributed to 2693, 3038, and 3260 tCO 2 e, and purchased electricity consumed resulted in 15,177, 13,556, and 11,380 tCO 2 e in 2009, 2010, and 2011, respectively. The GHG emissions related to the transportation of raw materials and processed tobacco amounted to 6800, 6301, and 7317 respectively in 2009, 2010, and 2011. GHG emissions from energy use in the industrial activities constituted the largest emissions (i.e., over 80%) of GHG emissions as PTC relies on fossil fuels and fossil fuel based electrical power in industrial processes. The total emissions of carbon footprint (CFP) from PTC production were 0.647 tCO 2 e per million cigarettes produced in 2009, 0.675 tCO 2 e per million cigarettes in 2010 and 0.59 tCO 2 e per million cigarettes in 2011. Potential strategies for GHG emissions reductions for PTC production chain include energy efficiency, reducing reliance on fossil fuels in non-mobile sources, adoption of renewable fuels including solar energy, energy from crop residues, and promotion of

  8. Greenhouse gas emissions from production chain of a cigarette manufacturing industry in Pakistan

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, Majid, E-mail: majid_qau86@yahoo.com [Environmental Biology and Ecotoxicology Laboratory, Department of Environmental Sciences, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Department of Forestry and Wildlife Management, University of Haripur, Hattar Road, Khyber Pakhtunkhwa, Haripur 22620 (Pakistan); Zaidi, Syed Mujtaba Hasnian [Leaf Agronomy Manager, Pakistan Tobacco Company, Akora Khattak Factory, P.O. and District Nowshera, Khyber Pakhtunkhwa (Pakistan); Malik, Riffat Naseem, E-mail: r_n_malik2000@yahoo.co.uk [Environmental Biology and Ecotoxicology Laboratory, Department of Environmental Sciences, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Sharma, Benktesh Dash [University of California, Berkeley, California 94720 (United States)

    2014-10-15

    This study quantified greenhouse gas (GHG) emissions from the Pakistan Tobacco Company (PTC) production using a life cycle approach. The PTC production chain comprises of two phases: agricultural activities (Phase I) and industrial activities (Phase II). Data related to agricultural and industrial activities of PTC production chain were collected through questionnaire survey from tobacco growers and records from PTC manufacturing units. The results showed that total GHG emissions from PTC production chain were 44,965, 42,875, and 43,839 tCO{sub 2}e respectively in 2009, 2010, and 2011. Among the agricultural activities, firewood burning for tobacco curing accounted for about 3117, 3565, and 3264 tCO{sub 2}e, fertilizer application accounted for 754, 3251, and 4761 tCO{sub 2}e in 2009, 2010, and 2011, respectively. Among the industrial activities, fossil fuels consumption in stationary sources accounted for 15,582, 12,733, and 13,203 tCO{sub 2}e, fossil fuels used in mobile sources contributed to 2693, 3038, and 3260 tCO{sub 2}e, and purchased electricity consumed resulted in 15,177, 13,556, and 11,380 tCO{sub 2}e in 2009, 2010, and 2011, respectively. The GHG emissions related to the transportation of raw materials and processed tobacco amounted to 6800, 6301, and 7317 respectively in 2009, 2010, and 2011. GHG emissions from energy use in the industrial activities constituted the largest emissions (i.e., over 80%) of GHG emissions as PTC relies on fossil fuels and fossil fuel based electrical power in industrial processes. The total emissions of carbon footprint (CFP) from PTC production were 0.647 tCO{sub 2}e per million cigarettes produced in 2009, 0.675 tCO{sub 2}e per million cigarettes in 2010 and 0.59 tCO{sub 2}e per million cigarettes in 2011. Potential strategies for GHG emissions reductions for PTC production chain include energy efficiency, reducing reliance on fossil fuels in non-mobile sources, adoption of renewable fuels including solar energy, energy

  9. Administrative and operational strategies of the coffee processing industry department of Caldas (Colombia

    Directory of Open Access Journals (Sweden)

    Felix Octavio Diaz Arango

    2016-07-01

    domestic and international markets. Furthermore, it was concluded that quality management depends on operating performance and productivity when it comes to increasing the competitiveness of the coffee processing industries in the Department of Caldas (Colombia.

  10. Aggregate Production Planning, Casestudy in a Medium-sized Industry of the Rubber Production Line in Ecuador.

    Science.gov (United States)

    Rosero-Mantilla, César; Sánchez-Sailema, Mayra; Sánchez-Rosero, Carlos; Galleguillos-Pozo, Rosa

    2017-06-01

    This research aims to improve the productivity in the rubber line of a medium-sized industry by increasing the production capacities through the use of the Aggregate Production Planning model. For this purpose an analysis of the production processes of the line was made and the aggregate plan was defined evaluating two strategies: Exact Production Plan (Zero Inventory) and Constant Workforce Plan (Vary Inventory) by studying the costs of both inventory maintenance and workforce. It was also determined how the installed capacity was used with the standards of the rubber line and measures for decreasing production costs were proposed. It was proven that only 70% of the plant capacity was being used so it could be possible to produce more units and to obtain a bigger market for the products of this line.+

  11. Drivers for Cleaner Production in Malaysian Industry

    DEFF Research Database (Denmark)

    Wangel, Arne

    2003-01-01

    This working paper tries to piece together information on regulatory initiatives promoting cleaner production (CP) in Malaysian industry, as well as points of discussion on environmental performance in the sector. It draws upon initial data collection by the team of the research project ‘A Study...... on Promotion and Implementation of Cleaner Production Practices in Malaysian Industry - Development of a National Program and Action Plan for Promotion of Cleaner Production’, which is coordinated by Institute of Environmental and Resource Management, Universiti Teknologi Malaysia; the objective of this study...... is ‘to formulate, establish and develop a comprehensive "National Cleaner Production Promotion Program" for Malaysia’....

  12. Economic evaluation of the industrial solar production of lime

    International Nuclear Information System (INIS)

    Meier, Anton; Gremaud, Nicolas; Steinfeld, Aldo

    2005-01-01

    The use of concentrated solar energy in place of fossil fuels for driving the endothermic calcination reaction CaCO 3 → CaO + CO 2 at above 1300 K has the potential of reducing CO 2 emissions by 20% in a state-of-the-art lime plant and up to 40% in a conventional cement plant. An economic assessment for an industrial solar calcination plant with 25 MW th solar input indicates that the cost of solar produced lime ranges between 128 and 157 $/t, about twice the current selling price of conventional lime. The solar production of high purity lime for special sectors in the chemical and pharmaceutical industry might be competitive with conventional fossil fuel based calcination processes at current fuel prices

  13. Chemical production from industrial by-product gases: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Lyke, S.E.; Moore, R.H.

    1981-04-01

    The potential for conservation of natural gas is studied and the technical and economic feasibility and the implementation of ventures to produce such chemicals using carbon monoxide and hydrogen from byproduct gases are determined. A survey was performed of potential chemical products and byproduct gas sources. Byproduct gases from the elemental phosphorus and the iron and steel industries were selected for detailed study. Gas sampling, preliminary design, market surveys, and economic analyses were performed for specific sources in the selected industries. The study showed that production of methanol or ammonia from byproduct gas at the sites studied in the elemental phosphorus and the iron and steel industries is technically feasible but not economically viable under current conditions. Several other applications are identified as having the potential for better economics. The survey performed identified a need for an improved method of recovering carbon monoxide from dilute gases. A modest experimental program was directed toward the development of a permselective membrane to fulfill that need. A practical membrane was not developed but further investigation along the same lines is recommended. (MCW)

  14. Raw-materials mixtures from waste of the coal industry for production of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Galpern, E I [Scientific-Manufacturing Enterprise ` ` Ceramics` ` , Donetsk (Ukraine); Pashchenko, L V [Inst. of Physical, Organic and Coal Chemistry of NASU, Donetsk (Ukraine)

    1998-09-01

    The liquidation of waste dumps on the surface of mining enterprises and realization of measures by environment protection of air and aquatic basins are connected to the complex processing of mining mass. The main directions of utilization of mining rocks and coal wastes realized in Ukraine industry are: - filling of mines worked-out area by grouting solutions; - ceramic brick, porous filling materials and binding materials production; - road-making, construction of hydrostructures and industrial objects; - output of concrete items predominantly for using in mining conditions. The peculiarity of wastes using in above-mentioned fields is the possibility of their mass application in quantities commensurable with valumes of their yields. The experience of enterprises work which process mining rocks into building materials by burning method (ceramic brick, porous aggregates of concretes as aggloporite, expanded clay aggregate) has shown that unconstant and, as the rule, exceeding norms content of carbon and sulphur in the rock results to deterioration of products quality and technological factors of production. Unstability of carbon content in raw material makes the burning process hardly operated. Obtained products having residual carbon in the view of coke residue are often characterized by lower physical-mechanical characteristics. (orig./SR)

  15. Characterization, treatment and utilization of rice husk ash in production processes of the industrial branch

    International Nuclear Information System (INIS)

    Stracke, Marcelo Paulo; Schmidt, Julia Isabel; Steffen, Ana Cristina; Sokolovicz, Boris; Kieckow, Flavio

    2016-01-01

    The rice husk ash (CCA) is a black powder rich in silica (contents above 90%) with many industrial applications. The ash was obtained from a rice processing industry in the state of Rio Grande do Sul. In this work the purpose is to characterize the rice husk ash and eliminate the residual carbon by methods such as acid leaching. The white ash is obtained by a chemical process followed by heating between 600 and 800 °C. The results were analyzed in DR-X, TGA and DSC. The DR-X analysis showed that the samples present high levels of silica in the crystalline form of quartz, cristobalite and tridymite. The white ash was obtained with high purity and presented a good result in the manufacture of paints. (author)

  16. Simulation of the styrene production process via catalytic dehydrogenation of ethylbenzene using CHEMCAD® process simulator

    OpenAIRE

    Amaury Pérez Sánchez; Eddy Javier Pérez Sánchez; Rutdali María Segura Silva

    2017-01-01

    Background: Process simulation has been extensively used in recent years to design, evaluate or optimize processes, systems and specific operations of the chemical industry and its related disciplines. Currently, CHEMCAD® constitute one of the most used process simulators because of the great number of chemical and petrochemical processes that can be simulated. Method: The simulation of the production process of styrene via catalytic dehydrogenation of ethyl-benzene is carried out by usin...

  17. Set up of Uranium-Molybdenum powder production (HMD process)

    International Nuclear Information System (INIS)

    Lopez, Marisol; Pasqualini, Enrique E.; Gonzalez, Alfredo G.

    2003-01-01

    Powder metallurgy offers different alternatives for the production of Uranium-Molybdenum (UMo) alloy powder in sizes smaller than 150 microns. This powder is intended to be used as a dispersion fuel in an aluminum matrix for research, testing and radioisotopes production reactors (MTR). A particular process of massive hydriding the UMo alloy in gamma phase has been developed. This work describes the final adjustments of process variables to obtain UMo powder by hydriding-milling-de hydriding (HMD) and its capability for industrial scaling up. (author)

  18. Utilization of process heat from the HTRM in the chemical and related industries

    International Nuclear Information System (INIS)

    Schad, M.; Barnert, H.; Candeli, R.

    1990-01-01

    Lurgi investigated the feasibility of supplying industrial processes with heat and energy from a Module High Temperature Reactor in an extensive study. This study shows that there are several processes suitable for coupling with the HTRM almost immediately and only require that the layouts are tested. The most interesting process in this respect with high market potential are aluminium oxide production and crude oil refining. (author)

  19. System for monitoring an industrial or biological process

    Science.gov (United States)

    Gross, Kenneth C.; Wegerich, Stephan W.; Vilim, Rick B.; White, Andrew M.

    1998-01-01

    A method and apparatus for monitoring and responding to conditions of an industrial process. Industrial process signals, such as repetitive manufacturing, testing and operational machine signals, are generated by a system. Sensor signals characteristic of the process are generated over a time length and compared to reference signals over the time length. The industrial signals are adjusted over the time length relative to the reference signals, the phase shift of the industrial signals is optimized to the reference signals and the resulting signals output for analysis by systems such as SPRT.

  20. DETERMINING THE NEED FOR ZERO SERIES EXECUTION IN MANUFACTURING PROCESSES IN THE TEXTILE GARMENT INDUSTRY

    Directory of Open Access Journals (Sweden)

    OANA Ioan Pave

    2017-05-01

    Full Text Available Because the industrial production requires the application of some transformation procedures on the material resources, so that a clothing product comes out with optimal use value in terms of maximum economic efficiency, one of the main influencial factors is the quality of the products. To make manufacturing processes more efficient, it is necessary to carry out the zero series in order to ensure the quality of the technological processes, as well as to prevent some design deficiencies. Among the main operations undertaken to ensure the quality of the zero series, we mention: creating the conditions for launch, tracking and finalizing the accompanying production documents under similar series production conditions; zero-series producers are usually the same workers who make up the series production line; equipping with the appropriate equipment and providing with necessary devices in order to create the technical conditions for the execution of the zero series; providing technical assistance in relation to manufacturing and control documentation for eliminating the design deficiencies. This paper presents the architecture of the zero series execution in manufacturing processes in the textile garment industry. The information obtained from the zero-series analysis is directed to the technical support, for possible corrections of the patterns according to which the products were manufactured.

  1. AN APPROACH TO FINANCIAL RISK IN A PORTFOLIO FOR PLANNING THE INDUSTRIAL PRODUCTION OF PRODUCTS DERIVED FROM SUGARCANE

    Directory of Open Access Journals (Sweden)

    Thárcylla R.N. Clemente

    2015-12-01

    Full Text Available ABSTRACT Brazil's location and tropical weather conditions are favourable cultivating sugarcane, which has led to Brazil being one of the world's largest producers of sugarcane. The influence of the sugarcane industry on its economy stands out among the indicators of Brazilian economic growth and because the diversified investment when planning the production of products derived from this sector is encouraged. The decision on which derivative (for example, crystal sugar, anhydrous ethanol, or hydrous ethanol to produce from raw sugarcane can be modelled as an investment decision in a portfolio decision problem whenever a combination of these products is considered. As to the future price of these commodities, raw sugarcane is considered to be capital that should be invested. Thus, this paper puts forward a decision model which uses concepts from Decision Analysis and Bayesian Risk Analysis that may well assist the process of managing assets in the Brazilian sugarcane industry by considering the financial aspect when compiling a portfolio for planning production.

  2. Radiation sterilization: an industrial process

    International Nuclear Information System (INIS)

    Ley, F.J.

    1975-01-01

    A new dimension has been added to the use of radiation in the medical field with the introduction of radiation as a sterilizing agent. Its use in diagnosis through radioactive tracers or X-rays and in therapy administered with the most sophisticated of electrical machines or radioisotope units, is familiar in the hospital world, being well established therein. In contrast, the application of radiation sterilization is in industry where the installation of large radiation sources is already commonplace in many countries. The beginnings in the early 1950's centered on the Van de Graaff machine and linear accelerators and the pioneering efforts of Ethicon Inc. here in the United States must be recognized. However, although sterilization with electron beams is still current practice in a number of plants, the use of gamma rays from cobalt-60 is preferred. The first steps in this direction were taken by the U.K.A.E.A. which, in common with similar organizations elsewhere, was attempting to exploit the tremendous potential for cobalt-60 production arising through the rapid construction of nuclear reactors. The first full-scale commercial gamma plant was commissioned in the U.K. in 1960. It reached a loading of 500,000 curies before its demolition after twelve years of operation. The process gained rapid acceptance within industry and approval by health authorities because it provided a ''cold'' sterilization method combining the property of lethal effect with penetration. Its immediate impact occurred in the introduction of disposable products making it possible, for example, to use heat-labile plastics and new packaging materials and package designs. Certainly, the technique has proved complementary to sterilization methods based on heat and to the use of chemical agents, in particular ethylene oxide gas

  3. Cereal bran fractionation: processing techniques for the recovery of functional components and their applications to the food industry.

    Science.gov (United States)

    Soukoulis, Christos; Aprea, Eugenio

    2012-04-01

    Bran is the outer part of cereal grains that is separated during the cereals de-hulling and milling processes. It was considered in the past a by-product of cereal industry employed mainly as animal feed. Cereal bran, being particularly rich in different functional biopolymers, bio-active compounds and essential fatty acids, attracted the interest of pharmaceutical and food industry. Furthermore, the peculiar techno-functional properties of brans together with their particular physiological and nutritional aspects have led to a great interest in their incorporation as main or secondary components in different groups of food products including bakery and confectionery products, breakfast cereals and extruded foodstuffs, emulsions and functional dairy products and pasta products. In the first part of the present work the main fractionation processes, bran fractions properties and their physicochemical and technological properties are briefly reviewed. In the second part, relevant applications, with emphasis on patents, in food industry are reviewed as well.

  4. Biodiesel production using oil from fish canning industry wastes

    International Nuclear Information System (INIS)

    Costa, J.F.; Almeida, M.F.; Alvim-Ferraz, M.C.M.; Dias, J.M.

    2013-01-01

    Highlights: • A process was established to produce biodiesel from fish canning industry wastes. • Biodiesel production was enabled by an acid esterification pre-treatment. • Optimization studies showed that the best catalyst concentration was 1 wt.% H 2 SO 4 . • There was no advantage when a two-step alkali transesterification was employed. • Waste oil from olive oil bagasse could be used to improve fuel quality. - Abstract: The present study evaluated biodiesel production using oil extracted from fish canning industry wastes, focusing on pre-treatment and reaction conditions. Experimental planning was conducted to evaluate the influence of acid catalyst concentration (1–3 wt.% H 2 SO 4 ) in the esterification pre-treatment and the amount of methanolic solution (60–90 vol.%) used at the beginning of the further two-step alkali transesterification reaction. The use of a raw-material mixture, including waste oil obtained from olive oil bagasse, was also studied. The results from experimental planning showed that catalyst concentration mostly influenced product yield and quality, the best conditions being 1 wt.% catalyst and 60 vol.% of methanolic solution, to obtain a product yield of 73.9 wt.% and a product purity of 75.5 wt.%. Results from a one-step reaction under the selected conditions showed no advantage of performing a two-step alkali process. Although under the best conditions several of the biodiesel quality parameters were in agreement with standard specifications, a great variation was found in the biodiesel acid value, and oxidation stability and methyl ester content did not comply with biodiesel quality standards. Aiming to improve fuel quality, a mixture containing 80% waste olive oil and 20% of waste fish oil was evaluated. Using such mixture, biodiesel purity increased around 15%, being close to the standard requirements (96.5 wt.%), and the oxidation stability was in agreement with the biodiesel quality standard values (⩾6 h), which

  5. EVALUATION OF PRODUCTION IN SEASONALITY PERIODS: ANALYSIS OF THE CONSTRUCTION INDUSTRY IN BRAZIL

    Directory of Open Access Journals (Sweden)

    Marcos William Kaspchak Machado

    2013-06-01

    Full Text Available The present work has as an objective to evaluate the impacts of production seasonality in seasonality periods in the Brazilian construction industry. The adopted methodology was based on the qualitative and quantitative approaches of the aspects inherent to the seasonality factors in the construction industry and its possible causes. Besides that, literature data were collected in year report books and devices provided by institutions of the sector. The results demonstrated the importance of production management mechanisms to optimize the use of productive factors through cost analysis, which are fundamental to understand the operational flux of resources used in the operational media. Obtaining this information, connected to market indicators helped in the decision making process related to the development of prospective scenarios which will give support to the decision making strategy aiming to stabilize the production levels.

  6. Production process and quality control for the HTTR fuel

    International Nuclear Information System (INIS)

    Yoshimuta, S.; Suzuki, N.; Kaneko, M.; Fukuda, K.

    1991-01-01

    Development of the production and inspection technology for High Temperature Engineering Test Reactor (HTTR) fuel has been carried out by cooperative work between Japan Atomic Energy Research Institute (JAERI) and Nuclear Fuel Industries, Ltd (NFI). The performance and the quality level of the developed fuel are well established to meet the design requirements of the HTTR. For the commercial scale production of the fuel, statistical quality control and quality assurance must be carefully considered in order to assure the safety of the HTTR. It is also important to produce the fuel under well controlled process condition. To meet these requirements in the production of the HTTR fuel, a new production process and quality control system is to be introduced in the new facilities. The main feature of the system is a computer integrated control system. Process control data at each production stage of products and semi-products are all gathered by terminal computers and processed by a host computer. The processed information is effectively used for the production, quality and accountancy control. With the aid of this system, all the products will be easily traceable from starting materials to final stages and the statistical evaluation of the quality of products becomes more reliable. (author). 8 figs

  7. Advances of radioisotope for design, intensification and optimization of processes and operations in chemical industry

    International Nuclear Information System (INIS)

    Joshi, J.B.

    2002-01-01

    Full text: In chemical industries different processes and operations involve a variety of multiphase contacting schemes for optimal production schedule in terms of ease of handling, time and money. A number of parameters will have to be optimized for this purpose. Further more, during the operation of a process plant, a number of problems such as reduction in process efficiency, deterioration in product quality etc. are encountered due to malfunctioning of one or more components. The successful operation of an industry depends on the early detection of the problems for appropriate remedial action. These are conveniently carried out by the application of radioisotopes either directly or in sealed condition depending upon the problem to be addressed. In this talk both types of radiotracer applications are discussed by taking specific examples

  8. Energy, economic, and environmental impacts of advanced industrial process innovations, 1976--1996

    International Nuclear Information System (INIS)

    Quinn, J.E.; Reed, J.E.

    1997-01-01

    The mission of the Office of Industrial Technologies (OIT), within the Office of Energy Efficiency and Renewable Energy, is to develop and deploy advanced energy efficiency, renewable energy, and pollution-prevention technologies, through partnerships with industry, government, and non-governmental organizations. OIT's objectives have evolved and broadened over nearly two decades, continually responding to a changing energy situation and shifting national priorities. Today, the key focus of the OIT programs is the Industries of the Future approach. This strategy of close collaboration with industry catalyzes and facilitates technology development and transfer efforts in seven manufacturing industries that together account for over 80% of the energy used and over 80% of the wastes produced by the manufacturing sector. In this approach senior level industry groups develop a future vision of their industry and a technology roadmap to attain the vision. DOE helps facilitate this process and partners with industry to identify and pursue an advanced technology R and D portfolio. The seven industries are aluminum, chemicals, forest products, glass, metalcasting, petroleum refining, and steel. In managing all its activities, OIT draws upon program support provided primarily by national Laboratories, universities, and private-sector research organizations throughout the country that have the diverse and specialized expertise needed to develop advanced industrial technologies. Approximately 78 industrial technologies developed with Office of Industrial Technology (OIT) support have successfully entered commercial markets. These technologies have saved a cumulative total of almost 900 trillion Btu, representing a new production cost savings of over $1.8 billion. These dollar savings represent the net total value of all energy saved by technologies developed with OIT support minus the net cost to industry of using the technologies (including capital costs, operating and

  9. Manufacturing concepts and development trends in the industrial production of microelectromechanical systems

    Science.gov (United States)

    Schuenemann, Matthias; Grimme, Ralf; Kaufmann, Thomas; Schwaab, Gerhard; Baeder, Uwe; Schaefer, Wolfgang; Dorner, Johann

    1998-01-01

    During the past few years, remarkable affords have been made for the realization of microscale sensors, actuators and microelectromechanical system. Due to advances in solid state and micromachining technologies, significant advances in designing, fabricating and testing of microminiaturized devices have been achieved at laboratory level. However, the technical and economical realization of microelectromechanical systems is considerably impeded by the lack of satisfying device technology for their industrial production. A production concept for the industrial production of hybrid microelectromechanical systems was developed and investigated. The concept is based on the resources and requirements of medium-sized enterprises and is characterized by its flexibility. Microsystem fabrication is separated into microfabrication steps performed in-house and technological steps performed by external technology providers. The modularity of the concept allows for a gradual increase in the degree of automation and the in-house production depth, depending on market capacity and financial resources. To demonstrate the feasibility of this approach, the design and realization of a microfabrication process center, which includes tasks like transport and handling, processing, cleaning, testing and storing are discussed. Special attention is given to the supply and feeding of microparts, to the necessary magazines, trays and transport systems, to the implementation of homogeneous mechanical, environmental and information interfaces, to the employment of advanced control, scheduling, and lot tracking concepts, and to the application of highly modular and cost-efficient clean production concepts.

  10. Materials, process, product analysis of coal process technology. Phase I final report

    Energy Technology Data Exchange (ETDEWEB)

    Saxton, J. C.; Roig, R. W.; Loridan, A.; Leggett, N. E.; Capell, R. G.; Humpstone, C. C.; Mudry, R. N.; Ayres, E.

    1976-02-01

    The purpose of materials-process-product analysis is a systematic evaluation of alternative manufacturing processes--in this case processes for converting coal into energy and material products that can supplement or replace petroleum-based products. The methodological steps in the analysis include: Definition of functional operations that enter into coal conversion processes, and modeling of alternative, competing methods to accomplish these functions; compilation of all feasible conversion processes that can be assembled from combinations of competing methods for the functional operations; systematic, iterative evaluation of all feasible conversion processes under a variety of economic situations, environmental constraints, and projected technological advances; and aggregative assessments (economic and environmental) of various industrial development scenarios. An integral part of the present project is additional development of the existing computer model to include: A data base for coal-related materials and coal conversion processes; and an algorithmic structure that facilitates the iterative, systematic evaluations in response to exogenously specified variables, such as tax policy, environmental limitations, and changes in process technology and costs. As an analytical tool, the analysis is intended to satisfy the needs of an analyst working at the process selection level, for example, with respect to the allocation of RDandD funds to competing technologies.

  11. Survey of potential chlorine production processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1979-04-01

    This report is part of the ongoing study of industrial electrochemical processes for the purpose of identifying methods of improving energy efficiencies. A computerized literature search of past and current chlorine generation methods was performed to identify basic chlorine production processes. Over 200 pertinent references are cited involving 20 separate and distinct chlorine processes. Each basic process is evaluated for its engineering and economic viability and energy efficiency. A flow diagram is provided for each basic process. Four criteria are used to determine the most promising processes: raw material availability, type and amount of energy required, by-product demand/disposal and status of development. The most promising processes are determined to be the membrane process (with and without catalytic electrodes), Kel-Chlor, Mobay (direct electrolysis of hydrogen chloride), the Shell process (catalytic oxidation of hydrogen chloride) and oxidation of ammonium chloride. Each of these processes is further studied to determine what activities may be pursued.

  12. Readiness Assessment Towards Smart Manufacturing System for Tuna Processing Industry in Indonesia

    Science.gov (United States)

    Anggrahini, D.; Kurniati, N.; Karningsih, P. D.; Parenreng, S. M.; Syahroni, N.

    2018-04-01

    Marine product processing is one of the top priority clusters in the national development. Tuna, as a kind of deep ocean fishes, has the highest number of production that significantly increased throughout the years. Indonesia government encourages tuna processing industry, which are mostly dominated by small to medium enterprises, to grow continuously. Nowadays, manufacturers are facing substantial challenges in adopting modern system and technology that will lead a significant improvement through the internet of things (IoT). A smart factory transform integrated manufacturing process, in a high speed processing to respond customer needs. It has some positive impacts, such as increasing productivity, reducing set up time, shortening marketing and other support activities, hence the process is being more flexible and efficient. To implement smart manufacturing system, factories should know the readiness at any level of them, technology capability and strategy appropriateness. This exploratory study aims to identify the criterias, and develop an assessment tools to measure the level towards smart factory.

  13. Industrial commodity statistics yearbook 2001. Production statistics (1992-2001)

    International Nuclear Information System (INIS)

    2003-01-01

    This is the thirty-fifth in a series of annual compilations of statistics on world industry designed to meet both the general demand for information of this kind and the special requirements of the United Nations and related international bodies. Beginning with the 1992 edition, the title of the publication was changed to industrial Commodity Statistics Yearbook as the result of a decision made by the United Nations Statistical Commission at its twenty-seventh session to discontinue, effective 1994, publication of the Industrial Statistics Yearbook, volume I, General Industrial Statistics by the Statistics Division of the United Nations. The United Nations Industrial Development Organization (UNIDO) has become responsible for the collection and dissemination of general industrial statistics while the Statistics Division of the United Nations continues to be responsible for industrial commodity production statistics. The previous title, Industrial Statistics Yearbook, volume II, Commodity Production Statistics, was introduced in the 1982 edition. The first seven editions in this series were published under the title The Growth of World industry and the next eight editions under the title Yearbook of Industrial Statistics. This edition of the Yearbook contains annual quantity data on production of industrial commodities by country, geographical region, economic grouping and for the world. A standard list of about 530 commodities (about 590 statistical series) has been adopted for the publication. The statistics refer to the ten-year period 1992-2001 for about 200 countries and areas

  14. Industrial commodity statistics yearbook 2002. Production statistics (1993-2002)

    International Nuclear Information System (INIS)

    2004-01-01

    This is the thirty-sixth in a series of annual compilations of statistics on world industry designed to meet both the general demand for information of this kind and the special requirements of the United Nations and related international bodies. Beginning with the 1992 edition, the title of the publication was changed to industrial Commodity Statistics Yearbook as the result of a decision made by the United Nations Statistical Commission at its twenty-seventh session to discontinue, effective 1994, publication of the Industrial Statistics Yearbook, volume I, General Industrial Statistics by the Statistics Division of the United Nations. The United Nations Industrial Development Organization (UNIDO) has become responsible for the collection and dissemination of general industrial statistics while the Statistics Division of the United Nations continues to be responsible for industrial commodity production statistics. The previous title, Industrial Statistics Yearbook, volume II, Commodity Production Statistics, was introduced in the 1982 edition. The first seven editions in this series were published under the title 'The Growth of World industry' and the next eight editions under the title 'Yearbook of Industrial Statistics'. This edition of the Yearbook contains annual quantity data on production of industrial commodities by country, geographical region, economic grouping and for the world. A standard list of about 530 commodities (about 590 statistical series) has been adopted for the publication. The statistics refer to the ten-year period 1993-2002 for about 200 countries and areas

  15. Industrial commodity statistics yearbook 2000. Production statistics (1991-2000)

    International Nuclear Information System (INIS)

    2002-01-01

    This is the thirty-third in a series of annual compilations of statistics on world industry designed to meet both the general demand for information of this kind and the special requirements of the United Nations and related international bodies. Beginning with the 1992 edition, the title of the publication was changed to industrial Commodity Statistics Yearbook as the result of a decision made by the United Nations Statistical Commission at its twenty-seventh session to discontinue, effective 1994, publication of the Industrial Statistics Yearbook, volume I, General Industrial Statistics by the Statistics Division of the United Nations. The United Nations Industrial Development Organization (UNIDO) has become responsible for the collection and dissemination of general industrial statistics while the Statistics Division of the United Nations continues to be responsible for industrial commodity production statistics. The previous title, Industrial Statistics Yearbook, volume II, Commodity Production Statistics, was introduced in the 1982 edition. The first seven editions in this series were published under the title The Growth of World industry and the next eight editions under the title Yearbook of Industrial Statistics. This edition of the Yearbook contains annual quantity data on production of industrial commodities by country, geographical region, economic grouping and for the world. A standard list of about 530 commodities (about 590 statistical series) has been adopted for the publication. Most of the statistics refer to the ten-year period 1991-2000 for about 200 countries and areas

  16. The Transfer of Core-Based Hazardous Production Processes to the Export Processing Zones of the Periphery: The Maquiladora Centers of Northern Mexico

    Directory of Open Access Journals (Sweden)

    R. Scott Frey

    2015-08-01

    Full Text Available Transnational corporations appropriate 'carrying capacity" for the core by transferring the core's hazardous products, production processes, and wastes to the peripheral countries of the world-system. An increasingly important form of this reproduction process is the transfer of core-based hazardous industries to export processing zones (EPZs locatedin a number of peripheral countries in Africa, Asia, and Latin America and the Caribbean. A specific case is examined in this paper: the transfer of hazardous industries to the maquiladora centers located on the Mexican side of the Mexico-U.S. border. Maquiladoras provide an excellent case for examining what is known about the causes, adverse consequences, and political responses associated with the transfer of core-based hazardous production processes to the EPZs of the periphery.

  17. Experiences with preventive procedures application in the process of beer production in Czech Republic

    OpenAIRE

    Jana Kotovicová; František Toman; Magdalena Vaverková

    2011-01-01

    Food-processing industry is an intriguing field regarding prevention procedures application. All food-processing operations have common fundamental spheres of problems – wastewater polluted by organic substances, solid waste of biological origin and losses during source material processing. Beer production process is a representative of food-processing sphere. The brewing industry has an ancient tradition and is still a dynamic sector open to new developments in technology and scientific prog...

  18. Make to stock and mix to order : choosing intermediate products in the food-processing industry

    NARCIS (Netherlands)

    Akkerman, Renzo; van der Meer, Dirk; van Donk, Dirk Pieter

    2010-01-01

    In contrast to discrete manufacturers, food-processing companies can sometimes produce the same end products in different ways: either mix first and then process, or process first and mix later. Moreover, a final product can be mixed from different raw materials or intermediates. That adds a new

  19. Mapping industrial systems - a supply network perspective on enabling technologies, processes and actors

    OpenAIRE

    Srai, Jagjit Singh

    2016-01-01

    This is the author accepted manuscript. The final version is available from InderScience Publishers via http://dx.doi.org/10.1504/IJMTM.2017.10002927 This paper develops a multi-layered multi-stage mapping approach to explore the characteristics of emerging industry supply networks (EI SNs), and how enabling production technologies and supply chain processes are supported by institutional, industrial and supply network actors. The mapping methodology involves the systematic capture of mate...

  20. [Optimization of the pertussis vaccine production process].

    Science.gov (United States)

    Germán Santiago, J; Zamora, N; de la Rosa, E; Alba Carrión, C; Padrón, P; Hernández, M; Betancourt, M; Moretti, N

    1995-01-01

    The production of Pertussis Vaccine was reevaluated at the Instituto Nacional de Higiene "Rafael Rangel" in order to optimise it in terms of vaccine yield, potency, specific toxicity and efficiency (cost per doses). Four different processes, using two culture media (Cohen-Wheeler and Fermentación Glutamato Prolina-1) and two types of bioreactors (25 L Fermentador Caracas and a 450 L industrial fermentor) were compared. Runs were started from freeze-dried strains (134 or 509) and continued until the obtention of the maximal yield. It was found that the combination Fermentación Glutamato Prolina-1/industrial fermentor, shortened the process to 40 hours while consistently yielding a vaccine of higher potency (7.91 +/- 2.56 IU/human dose) and lower specific toxicity in a mice bioassay. In addition, the physical aspect of the preparation was rather homogeneous and free of dark aggregates. Most importantly, the biomass yield more than doubled those of the Fermentador Caracas using the two different media and that in the industrial fermentor with the Cohen-Wheeler medium. Therefore, the cost per doses was substantially decreased.

  1. Design of a HACCP plan for the industrial process of vacuum-packed frozen surimi

    Directory of Open Access Journals (Sweden)

    Catarina Fernandes

    2014-05-01

    Full Text Available The Hazard Analysis and Critical Control Point (HACCP is a system that enables identification, assessment and control of hazards related with production, processing, distribution in order to get safe food. The aim of this study was to design a HACCP plan for implementing in a processing line of vacuum-packed frozen surimi. Surimi is made from fisheries byproducts that may have initial unattractive characteristics and whose industrial processing adds commercial value. Heterogeneous quality of raw products and the high complexity of the industrial flowchart may induce problems in the final sanitary profile of surimi. The methodology was based in the evaluation of the pre-requisite programs, risk evaluation of considered hazards, the application of principles of HACCP and the compliance with European regulations. A HACCP plan is proposed with the scope, the selection of HACCP team, product description and its intended use, the flow diagram of the process, hazard analysis and identification of Critical Control Points (CCP, monitoring system, correction actions and records. The potential hazards identified were: excess of chloride (chemical, remains of fishbone (physical and growth of human-related pathogens after defrosting (biological. The control measures of CCP are referred as control of time-temperature and pH in pre-wash and defrosting stages and visual inspection during depulping process.

  2. Concepts of radiation processes selection for industrial realization. Chapter 6

    International Nuclear Information System (INIS)

    1997-01-01

    For selection of radiation processes in industry the processes usually are analyzing by technological and social effects, power-insensitivity, common efficiency. Technological effect is generally conditioned with uniqueness of radiation technologies which allow to obtain new material or certain one but with new properties. Social effect first of all concerns with influence of radiation technologies on consumer's psychology. Implementation of equipment for radiation technological process for both the new material production and natural materials radiation treatment is related with decision of three tasks: 1) Choice of radiation source; 2). Creation of special equipment for radiation and untraditional stages of the process; 3) Selection of radiation and other conditions ensuring of achievement of optimal technological and economical indexes

  3. From Garment to Fashion Production: An Analysis of the Evolution of the Apparel Industry in Brazil

    Directory of Open Access Journals (Sweden)

    Marcelo Machado Barbosa Pinto

    2013-07-01

    Full Text Available This study aims at contributing to the analysis of the evolution of apparel industry in Brazil by answering the following questions: (a Does global sourcing still explain the value upgrading process in the apparel production chains?; (b Are there new sources of value upgrading to be considered?; (c Is the dynamics of the apparel production pervaded by a phenomenon that is strongly related to a cultural and creative know-how? Two theoretical approaches are considered to unveil the value upgrading process in the apparel production: (a theory about global value chains and (b studies about cultural and creative industries. To investigate the research questions we analyzed the case of the Brazilian apparel industry evolution through the use of a methodological perspective nurtured by aspects of grounded theory. The findings of this study indicate that companies are able to upgrade not only through improvements in manufacturing steps but also by means of incorporating elements of cultural distinction in the apparel production. Analysis of the Brazilian case led us to propose an integrative theoretical approach where elements of the global apparel value chains are combined with studies of cultural and creative industries. We consider that an integrative approach can better explain value creation in the apparel industry in a context of new markets, where there is not only the development of apparel manufacturing clusters but also the emergence of a unique and local fashion apparel chain.

  4. Improving the Approaches to Organization of Strategic Process at Enterprises of the Bakery Industry Branch of Ukraine

    Directory of Open Access Journals (Sweden)

    Zavertany Denys V.

    2018-03-01

    Full Text Available Today, both the production and the non-production organizations cannot function efficiently without defining the mission and values that explain why they are in the business, what products they produce, and what consumer market they target. Therefore, it becomes relevant to research the definitions of of the strategic process for the enterprises of bakery industry branch of Ukraine to ensure their sustainable development in the context of globalization and the development of market economy. The purpose of the research is to improve the approaches to organization of strategic process at the enterprises of bakery industry branch of Ukraine. The study was based on the use of such approaches and methods: dialectical, systemic, causal method, theoretical generalization and comparison. The types of strategic process which can be applied by the enterprises of bakery industry branch of Ukraine have been defined. A stable relationship between the external and the internal environments of the strategic process, with the allocation of the functioning elements for each of them, has been determined. It is proved that close interaction of both external and internal environment plays a key role in the formation of organizational design of a bakery enterprise.

  5. Industrial applications of membrane processes in chemistry and energy generation; Applications industrielles des procedes membranaires en chimie et production d'energie

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-07-01

    process for the processing of industrial effluents; 6 - membrane reactors: membrane catalytic reactors: extraction, isobutane dehydrogenation and xylenes isomerization; selective oxidation of n-butane, water treatment by gas-liquid processes; selectiveness improvement of the butadiene selective hydrogenation with the use of a membrane reactor; comparison of the efficiency of three catalytic reactors for the destruction of VOCs; 7 - gases and vapors separation: a new generation of particulate filters with catalyst impregnation for DeNox function; use of membranes for uranium enrichment: example of the EURODIF plant; inorganic membranes for integration in power generation cycles and hydrogen production; treatment of natural gas with Air Liquide-MEDAL hollow fiber membranes; 8 - liquids separation: nano-filtration in organic environment: state-of-the-art; recycling of organic compounds by inverse osmosis and seawater sulfate removing by nano-filtration; use of organic and mineral membranes in chemistry; membrane separation in chemicals manufacture; advantages and drawbacks of different membrane systems for the treatment of industrial water; concentration and recovery of organic pigments using ceramic membranes; 9 - membranes, processes and simulation: industrial experience with hybrid distillation - pervaporation or vapor permeation applications; electro-dialysis integration in amines and glycol solutions purification processes; integration of MFI membranes in the light gasoline isomerization process. (J.S.)

  6. Competition and product quality in the supermarket industry.

    Science.gov (United States)

    Matsa, David A

    2011-01-01

    This article analyzes the effect of competition on a supermarket firm's incentive to provide product quality. In the supermarket industry, product availability is an important measure of quality. Using U.S. Consumer Price Index microdata to track inventory shortfalls, I find that stores facing more intense competition have fewer shortfalls. Competition from Walmart—the most significant shock to industry market structure in half a century—decreased shortfalls among large chains by about a third. The risk that customers will switch stores appears to provide competitors with a strong incentive to invest in product quality.

  7. Applications of thermal energy storage to waste heat recovery in the food processing industry

    Science.gov (United States)

    Trebilcox, G. J.; Lundberg, W. L.

    1981-03-01

    The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

  8. Characterization of composting mixtures and compost of rabbit by-products to obtain a quality product and plant proposal for industrial production.

    Science.gov (United States)

    Bianchi, Biagio; Papajova, Ingrid; Tamborrino, Rosanna; Ventrella, Domenico; Vitti, Carolina

    2015-01-01

    In this study we have observed the effects of using rabbit manure and slaughtering by-products in a composting process. Three piles of this material, 4700 kg each, with different amount and C/N ratio, have been investigated and experimental tests were carried out in an industrial horizontal axe reactor using a prototype of turning machine. The composting time lasted 85 days; 2 experimental cycles were conducted: one in Winter and one in Summer. In the Winter test, mesophilic reaction started only in the control mixture (animal manure + slaughtering by-products without straw). It is noteworthy that, the 3 investigated mixtures produced soil amendment by compost with good agronomical potential but with parameters close to the extreme limits of the law. In the Summer test, there was thermophilic fermentation in all mixtures and a better quality compost was obtained, meeting all the agronomic and legislative constraints. For each pile, we examined the progression of fermentation process and thus the plant limitations that did not allow a correct composting process. The results obtained in this study are useful for the development of appropriate mixtures, machines, and plants assuring continuance and reliability in the composting of the biomass coming from rabbit industry.

  9. Productivity Continued to Increase in Many Industries during 1984.

    Science.gov (United States)

    Herman, Arthur S.

    1986-01-01

    Productivity, as measured by output per employee hour, grew in 1984 in about three quarters of the industries for which the Bureau of Labor Statistics regularly publishes data. (A table shows productivity trends in industries measured by the Bureau, including mining, transportation and utilities, and trade and services.) (CT)

  10. Benefits of nitrogen for food, fibre and industrial production

    NARCIS (Netherlands)

    Stoumann Jensen, L.; Schjoerring, J.K.; Hoek, K.W. van der; Damgaard Poulsen, H.; Zevenbergen, J.F.; Pallière, C.; Lammel, J.; Brentrup, F.; Jongbloed, A.W.; Willems, J.; Grinsven, H. van

    2011-01-01

    Nature of the issue • Reactive nitrogen (N r ) has well-documented positive eff ects in agricultural and industrial production systems, human nutrition and food security. Limited N r supply was a key constraint to European food and industrial production, which has been overcome by Nr from the

  11. Process Improvement: An Application in Special Steel Production Sector

    Directory of Open Access Journals (Sweden)

    Tansu TÜRKAN

    2017-07-01

    Full Text Available Customer requests are increasingly varied with the changing of the living conditions and developing technology. In this point, customers want to be met the demands which are good quality and suitable price quickly. The trend in today’s global competitive environment is to provide high quality, reasonably priced products and respond in the required time to customer demands. In this point, organizations should review their processes continuously and improve them. In this study begin with the general information about concept of process, process management and process improvement techniques. This paper continuous with an application in a steel production company which supplies product to the customers in the automotive industry that working with just in time philosophy. In this study different techniques for process improvement (Kaizen, Cause and Effect Diagram, Poka-Yoke, 8D, Failure Modes and Effects Analysis were used in combination.

  12. Promoting cleaner and safer industrial production in Central and Eastern Europe

    International Nuclear Information System (INIS)

    1995-01-01

    The current transition to a market economy in Central and Eastern Europe and in the Newly Independent States of the Former Soviet Union provides an unique opportunity to integrate environmental considerations into the process of economic restructuring. The use of environmental audits in industry to identify savings in energy, water, and other raw materials is a particularly cost-effective approach for promoting more efficient industrial production and improvements in environmental performance. This volume brings together the papers given at a seminar on ''Auditing to Improve Safety, Environmental Performance and Economic Efficiency'', where the chemical Industry in the Ukraine was a particular focus of discussion. The practical experiences described in these papers demonstrate how environmental and economic performance can be enhanced at little or no cost. Later on, only the article concerning the chemical industry of Ukraine has been analysed. (authors). 7 figs., 2 tabs

  13. Application of industrial wood residues for combined heat and power production

    International Nuclear Information System (INIS)

    Majchrzycka, A.

    2015-01-01

    The paper discusses combined production of heat and power (CHP) from industrial wood residues. The system will be powered by wood residues generated during manufacturing process of wooden floor panels. Based on power and heat demands of the plant and wood residues potential, the CHP system was selected. Preliminary analysis of biomass conversion in CHP system and environmental impact was performed.

  14. Improvement of quality management in the processes of tobacco production

    OpenAIRE

    Miceski, Trajko

    2004-01-01

    Quality management, now more than ever, occupies an important place in tobacco production. It presents, above all, a continuous process aimed to satisfy the requirements of both the persons employed in tobacco industry and the layers.

  15. Bio production of Vanillin from Agro-Industrial Wastes

    International Nuclear Information System (INIS)

    Abd EI-Aziz, A.B.

    2011-01-01

    The present study describes an environmentally friendly vanillin production processes from agro industrial wastes. Ferulic 'acid is a well-known product of cereal. brans and sugarcane bagasse lignin degradation, ferulic acid and cellulose degradation sugars were used as feedstock for the vanillin bio production by Debaryomyces hansenii. The bioconversion of ferulic into vanillin by Debaryomyces hansenii was affected by the type and amount of ferulic acid. Addition of purified ferulic acid (2 g/l) and using of adapted yeast cells. increase the yield of vanillin and decrease the secondary products. Yeast extract (3 g/l) and glucose (20 g/l) proved to be the best component as co-substrates for bio production of vanillin. Variable aeration conditions were tested by simultaneously vanilIin the ratio of medium to vessel volume and the agitation speed. under excess aeration, oxidation of a, significant portion of vanillin to vanillic acid occur, thus reducing the vanillin yield. Increasing the inoculum size up to 1 g/I and using low doses of gamma irradiation (0.25 kGy) increase the vanillin production. Under optimum conditions vanillin production from ferulic acid by Debaryomyces attained very high level of 1531 mg/1 with a molar yield of 76.5%

  16. A Feasibility Study of Optimal Nuclear Desalination Process for Industrial Water Supply in Korea

    International Nuclear Information System (INIS)

    Park, Hyunchul; Han, Kiin

    2013-01-01

    Seawater Desalination can be an alternative technology for water production based on salt separation from seawater. Seawater desalination can produce freshwater with necessary quality by choosing an appropriate desalination process and posttreatment methods of the product water. The commercial seawater desalination processes which are proven and reliable for large scale freshwater production are MSF and MED for evaporative desalination and RO for membrane desalination. Vapor compression plants based on thermal and mechanical compression are also employed for the small and medium capacity ranges. The aim of this study is to compare the characteristics and cost of each process methods and suggest the most efficient and effective method of desalination for an industrial water supply to the National Industrial Complex nearby Nuclear Power Plant. The costs associated with desalination depend on many factors such as capital, energy, labor, chemicals that are specific to the location, plant capacity, product salinity pre-treatment necessities, and other site-related costs for land, plant and brine disposal. A detailed analysis of each situation is thus required to estimate desalination costs. It could be stated that RO cost is lower than distillation one in energy and environmental terms. The optimal capacity(10,000 m 3 /day) was decided to analyze the estimated water usage in nuclear power plants. And then compared the availability of each process, energy consumption, O and M and economic aspects. In terms of economic feasibility study, RO is the most recommendable process in nuclear power plants in Korea

  17. Industrial requirements for interactive product configurators

    DEFF Research Database (Denmark)

    Queva, Matthieu Stéphane Benoit; Probst, Christian W.; Vikkelsøe, Per

    2009-01-01

    The demand for highly customized products at low cost is driving the industry towards Mass Customization. Interactive product configurators play an essential role in this new trend, and must be able to support more and more complex features. The purpose of this paper is, firstly, to identify...... requirements for modern interactive configurators. Existing modeling and solving technologies for configuration are then reviewed and their limitations discussed. Finally, a proposition for a future product configuration system is described....

  18. Synthesis of glass-ceramics using glass cullet and vitrified industrial by-products

    Energy Technology Data Exchange (ETDEWEB)

    Karamberi, A.; Orkopoulos, K.; Moutsatsou, A. [National Technical University of Athens, Athens (Greece)

    2007-07-01

    This study concerns the recycling of inorganic waste materials for the production of glass-ceramics and the evaluation of the developed physical properties. Four industrial by-products were selected due to their mass production: (I) two high calcium lignite fly ashes, (ii) slag derived from the production of Fe-Ni and, (iii) steel slag. In order to examine the role of the SiO{sub 2} in the crystallization process, glass cullet and Egyptian sand were added. Thermal treatment, at 1450{sup o}C, enables the production of glasses using mixtures of these materials at appropriate proportions. The crystallization was achieved by heating at 900, 950 and 1000{sup o}C. The produced materials were examined concerning their structure by X-ray diffraction and scanning electron microscopy (SEM-EDS). The results showed that the crystalline phase is greatly depending on the structure of the raw material and the thermal process, influencing accordingly the hardness of the final products.

  19. Biodiesel production from algae grown on food industry wastewater.

    Science.gov (United States)

    Mureed, Khadija; Kanwal, Shamsa; Hussain, Azhar; Noureen, Shamaila; Hussain, Sabir; Ahmad, Shakeel; Ahmad, Maqshoof; Waqas, Rashid

    2018-04-10

    Algae have an ample potential to produce biodiesel from spent wash of food industry. In addition, it is cheaper and presents an environment friendly way to handle food industry wastewater. This study was conducted to optimize the growth of microalgal strains and to assess biodiesel production potential of algae using untreated food industry wastewater as a source of nutrients. The food industry wastewater was collected and analyzed for its physicochemical characteristics. Different dilutions (10, 20, 40, 80, and 100%) of this wastewater were made with distilled water, and growth of two microalgal strains (Cladophora sp. and Spyrogyra sp.) was recorded. Each type of wastewater was inoculated with microalgae, and biomass was harvested after 7 days. The growth of both strains was also evaluated at varying temperatures, pH and light periods to optimize the algal growth for enhanced biodiesel production. After optimization, biodiesel production by Spyrogyra sp. was recorded in real food industry wastewater. The algal biomass increased with increasing level of food industry wastewater and was at maximum with 100% wastewater. Moreover, statistically similar results were found with algal growth on 100% wastewater and also on Bristol's media. The Cladophora sp. produced higher biomass than Spyrogyra sp. while growing on food industry wastewater. The optimal growth of both microalgal strains was observed at temperature 30 °C, pH: 8, light 24 h. Cladophora sp. was further evaluated for biodiesel production while growing on 100% wastewater and found that this strain produced high level of oil and biodiesel. Algae have an ample potential to produce biodiesel from spent wash of food industry. In addition, it is cheaper and presents an environment friendly way to handle food industry wastewater.

  20. The Role of Industrial Robots in the Development of Automotive Industry in China

    OpenAIRE

    Karabegović , Isak

    2016-01-01

    International audience; The world’s largest user of industrial robots in production processes is automotive industry, because global competition in the market requires continuous automation and modernization of production processes in the automotive industry. The use of robots in the world is continuously increasing year by year, so it is expected that about 414.000 robot units will be used in 2019. China is the first country in the world in the application of industrial robots, and is increa...

  1. Dedicated Industrial Oilseed Crops as Metabolic Engineering Platforms for Sustainable Industrial Feedstock Production.

    Science.gov (United States)

    Zhu, Li-Hua; Krens, Frans; Smith, Mark A; Li, Xueyuan; Qi, Weicong; van Loo, Eibertus N; Iven, Tim; Feussner, Ivo; Nazarenus, Tara J; Huai, Dongxin; Taylor, David C; Zhou, Xue-Rong; Green, Allan G; Shockey, Jay; Klasson, K Thomas; Mullen, Robert T; Huang, Bangquan; Dyer, John M; Cahoon, Edgar B

    2016-02-26

    Feedstocks for industrial applications ranging from polymers to lubricants are largely derived from petroleum, a non-renewable resource. Vegetable oils with fatty acid structures and storage forms tailored for specific industrial uses offer renewable and potentially sustainable sources of petrochemical-type functionalities. A wide array of industrial vegetable oils can be generated through biotechnology, but will likely require non-commodity oilseed platforms dedicated to specialty oil production for commercial acceptance. Here we show the feasibility of three Brassicaceae oilseeds crambe, camelina, and carinata, none of which are widely cultivated for food use, as hosts for complex metabolic engineering of wax esters for lubricant applications. Lines producing wax esters >20% of total seed oil were generated for each crop and further improved for high temperature oxidative stability by down-regulation of fatty acid polyunsaturation. Field cultivation of optimized wax ester-producing crambe demonstrated commercial utility of these engineered crops and a path for sustainable production of other industrial oils in dedicated specialty oilseeds.

  2. Red mud flocculation process in alumina production

    Science.gov (United States)

    Fedorova, E. R.; Firsov, A. Yu

    2018-05-01

    The process of thickening and washing red mud is a gooseneck of alumina production. The existing automated systems of the thickening process control involve stabilizing the parameters of the primary technological circuits of the thickener. The actual direction of scientific research is the creation and improvement of models and systems of the thickening process control by model. But the known models do not fully consider the presence of perturbing effects, in particular the particle size distribution in the feed process, distribution of floccules by size after the aggregation process in the feed barrel. The article is devoted to the basic concepts and terms used in writing the population balance algorithm. The population balance model is implemented in the MatLab environment. The result of the simulation is the particle size distribution after the flocculation process. This model allows one to foreseen the distribution range of floccules after the process of aggregation of red mud in the feed barrel. The mud of Jamaican bauxite was acting as an industrial sample of red mud; Cytec Industries of HX-3000 series with a concentration of 0.5% was acting as a flocculant. When simulating, model constants obtained in a tubular tank in the laboratories of CSIRO (Australia) were used.

  3. Segregation of solid waste from a fish-processing industry: a sustainable action

    Directory of Open Access Journals (Sweden)

    Yeda dos Santos Silva

    2018-05-01

    Full Text Available Segregation techniques represent a sustainable alternative to minimize wastes of raw material in processing industries. This study considered the premise; its purpose was to use segregation techniques to determine the theoretical removal rate of solid compounds present in processing effluents, in order to support the sustainable development of the fish industry. The removal rates obtained for different treatments were evaluated for the parameters: total solids, organic matter and oils and greases, and the efficiency of the segregation of the effluent streams in the different stages of fish processing was evaluated through descriptive statistical analysis. The segregation recovered from 31% to 70% of total solids; from 15% to 97.50% of organic matter, and from 10% to 63% of oils and greases. These results indicates that the raw material can be used in new products, leading to reduced final-effluent concentration.

  4. Integrated durability process in product development

    International Nuclear Information System (INIS)

    Pompetzki, M.; Saadetian, H.

    2002-01-01

    This presentation describes the integrated durability process in product development. Each of the major components of the integrated process are described along with a number of examples of how integrated durability assessment has been used in the ground vehicle industry. The durability process starts with the acquisition of loading information, either physically through loads measurement or virtually through multibody dynamics. The loading information is then processed and characterized for further analysis. Durability assessment was historically test based and completed through field or laboratory evaluation. Today, it is common that both the test and CAE environments are used together in durability assessment. Test based durability assessment is used for final design sign-off but is also critically important for correlating CAE models, in order to investigate design alternatives. There is also a major initiative today to integrate the individual components into a process, by linking applications and providing a framework to communicate information as well as manage all the data involved in the entire process. Although a single process is presented, the details of the process can vary significantly for different products and applications. Recent applications that highlight different parts of the durability process are given. As well as an example of how integration of software tools between different disciplines (MBD, FE and fatigue) not only simplifies the process, but also significantly improves it. (author)

  5. Production waste analysis using value stream mapping and waste assessment model in a handwritten batik industry

    Directory of Open Access Journals (Sweden)

    Marifa Putri Citra

    2018-01-01

    Full Text Available Batik is one of Indonesian cultural heritage that confirmed by United Nations of Educational, Scientific, and Cultural Organization (UNESCO on October 2009. This legal confirmation improves the number of batik industry from many regions based its local unique characteristic. The increasing number of batik SMEs in Indonesia requires a strategy that can create competitive advantage. This strategy can be done by reducing production waste. One of Indonesian batik SMEs is SME Batik CM located in Yogyakarta. There are several problems that occur in the industry, i.e. length of the production process, spots on Batik and excessive raw materials inventory. Based on that problems, this research is done by applying lean manufacturing concept using value stream mapping (VSM method to evaluate production wastes. Based on the result of the research, there are seven types of production waste: overproduction (9,62%, inventory (17,3%, defect (23,08%, motion (9,62%, transportation (9,62%, Over processing (9,62% and waiting (21,15%. Process improvement is done to reduce the highest waste, defect, using quality filter mapping (QFM.

  6. Safety applications of computer based systems for the process industry

    International Nuclear Information System (INIS)

    Bologna, Sandro; Picciolo, Giovanni; Taylor, Robert

    1997-11-01

    Computer based systems, generally referred to as Programmable Electronic Systems (PESs) are being increasingly used in the process industry, also to perform safety functions. The process industry as they intend in this document includes, but is not limited to, chemicals, oil and gas production, oil refining and power generation. Starting in the early 1970's the wide application possibilities and the related development problems of such systems were recognized. Since then, many guidelines and standards have been developed to direct and regulate the application of computers to perform safety functions (EWICS-TC7, IEC, ISA). Lessons learnt in the last twenty years can be summarised as follows: safety is a cultural issue; safety is a management issue; safety is an engineering issue. In particular, safety systems can only be properly addressed in the overall system context. No single method can be considered sufficient to achieve the safety features required in many safety applications. Good safety engineering approach has to address not only hardware and software problems in isolation but also their interfaces and man-machine interface problems. Finally, the economic and industrial aspects of the safety applications and development of PESs in process plants are evidenced throughout all the Report. Scope of the Report is to contribute to the development of an adequate awareness of these problems and to illustrate technical solutions applied or being developed

  7. Performance evaluation of functioning of natural-industrial system of mining-processing complex with help of analytical and mathematical models

    Science.gov (United States)

    Bosikov, I. I.; Klyuev, R. V.; Revazov, V. Ch; Pilieva, D. E.

    2018-03-01

    The article describes research and analysis of hazardous processes occurring in the natural-industrial system and effectiveness assessment of its functioning using mathematical models. Studies of the functioning regularities of the natural and industrial system are becoming increasingly relevant in connection with the formulation of the task of modernizing production and the economy of Russia as a whole. In connection with a significant amount of poorly structured data, it is complicated by regulations for the effective functioning of production processes, social and natural complexes, under which a sustainable development of the natural-industrial system of the mining and processing complex would be ensured. Therefore, the scientific and applied problems, the solution of which allows one to formalize the hidden structural functioning patterns of the natural-industrial system and to make managerial decisions of organizational and technological nature to improve the efficiency of the system, are very relevant.

  8. Biotechnological Processes in Microbial Amylase Production.

    Science.gov (United States)

    Gopinath, Subash C B; Anbu, Periasamy; Arshad, M K Md; Lakshmipriya, Thangavel; Voon, Chun Hong; Hashim, Uda; Chinni, Suresh V

    2017-01-01

    Amylase is an important and indispensable enzyme that plays a pivotal role in the field of biotechnology. It is produced mainly from microbial sources and is used in many industries. Industrial sectors with top-down and bottom-up approaches are currently focusing on improving microbial amylase production levels by implementing bioengineering technologies. The further support of energy consumption studies, such as those on thermodynamics, pinch technology, and environment-friendly technologies, has hastened the large-scale production of the enzyme. Herein, the importance of microbial (bacteria and fungi) amylase is discussed along with its production methods from the laboratory to industrial scales.

  9. The Specifics of the Internationalization Process of Czech SMEs in the Food Industry

    Directory of Open Access Journals (Sweden)

    Marcela Tuzová

    2017-01-01

    Full Text Available The aim of this paper is to define the specifics of the internationalization process of Czech small and medium-sized enterprises (SMEs in the food industry. The food industry is the largest manufacturing sector in the EU which consists mainly of SMEs. However, in the Czech Republic it has to face increasing imports of foreign food products because of growing globalization, while exports lag behind. Thus, enterprises should be encouraged to internationalize in a greater extent to maintain their competitiveness. The paper explores the main motives, barriers and risks involved in internationalization as perceived by these enterprises. The results are based on primary data obtained by questionnaire surveys performed among Czech food industry SMEs, thus it is based on data about SME’s real experiences and perception of interntaionalization process. According to our results, Czech SMEs from food industry are driven to internationalize mainly by their efforts to grow or by unsolicited foreign demand for their product. However, as the biggest barriers are perceived those connected with the lack of knowledge about foreign market and administrative requirements. The identified motives and barriers are compared with results of similar researches from Slovakia and Poland. Moreover, the results of Czech SMEs risk perception in internationalization are depicted in risk matrix which assess not only the effect of risk but also the possibility of its occurrence.

  10. Technology Roadmap: Energy and GHG reductions in the chemical industry via catalytic processes

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-06-01

    The chemical industry is a large energy user; but chemical products and technologies also are used in a wide array of energy saving and/or renewable energy applications so the industry has also an energy saving role. The chemical and petrochemical sector is by far the largest industrial energy user, accounting for roughly 10% of total worldwide final energy demand and 7% of global GHG emissions. The International Council of Chemical Associations (ICCA) has partnered with the IEA and DECHEMA (Society for Chemical Engineering and Biotechnology) to describe the path toward further improvements in energy efficiency and GHG reductions in the chemical sector. The roadmap looks at measures needed from the chemical industry, policymakers, investors and academia to press on with catalysis technology and unleash its potential around the globe. The report uncovers findings and best practice opportunities that illustrate how continuous improvements and breakthrough technology options can cut energy use and bring down greenhouse gas (GHG) emission rates. Around 90% of chemical processes involve the use of catalysts – such as added substances that increase the rate of reaction without being consumed by it – and related processes to enhance production efficiency and reduce energy use, thereby curtailing GHG emission levels. This work shows an energy savings potential approaching 13 exajoules (EJ) by 2050 – equivalent to the current annual primary energy use of Germany.

  11. Pilot-scale biopesticide production by Bacillus thuringiensis subsp. kurstaki using starch industry wastewater as raw material.

    Science.gov (United States)

    Ndao, Adama; Sellamuthu, Balasubramanian; Gnepe, Jean R; Tyagi, Rajeshwar D; Valero, Jose R

    2017-09-02

    Pilot-scale Bacillus thuringiensis based biopesticide production (2000 L bioreactor) was conducted using starch industry wastewater (SIW) as a raw material using optimized operational parameters obtained in 15 L and 150 L fermenters. In pilot scale fermentation process the oxygen transfer rate is a major limiting factor for high product yield. Thus, the volumetric mass transfer coefficient (K L a) remains a tool to determine the oxygen transfer capacity [oxygen utilization rate (OUR) and oxygen transfer rate (OTR)] to obtain better bacterial growth rate and entomotoxicity in new bioreactor process optimization and scale-up. This study results demonstrated that the oxygen transfer rate in 2000 L bioreactor was better than 15 L and 150 L fermenters. The better oxygen transfer in 2000 L bioreactor augmented the bacterial growth [total cell (TC) and viable spore count (SC)] and delta-endotoxin yield. Prepared a stable biopesticide formulation for field use and its entomotoxicity was also evaluated. This study result corroborates the feasibility of industrial scale operation of biopesticide production using starch industry wastewater as raw material.

  12. Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production.

    Science.gov (United States)

    Nges, Ivo Achu; Escobar, Federico; Fu, Xinmei; Björnsson, Lovisa

    2012-01-01

    Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable alternative to ensure a constant/reliable supply of feedstock to the anaerobic digester. Copyright © 2011 Elsevier Ltd. All rights reserved.

  13. Processing of spent pickling liquor formed during treatment of titanium products

    Science.gov (United States)

    Bykovsky, N. A.; Rahman, P. A.; Puchkova, L. N.; Fanakova, N. N.

    2017-10-01

    The article presents the research findings on processing of spent acid pickling liquor (SAPL) formed during etching of titanium products. The processing includes neutralizing the SAPL with alkali, filtering, drying and calcining the titanium hydroxide precipitate as well as electrochemical processing of the filtrate in an ion-exchange membrane cell. The proposed SAPL processing procedure allows obtaining titanium dioxide, sodium hydroxide and a mixture of acids. Titanium dioxide can be used in paint-and-varnish industry. The alkali can be used in neutralizing the SAPL. A mixture of acids is suitable for use in etching process of titanium products.

  14. Towards the industrial solar production of lime

    Energy Technology Data Exchange (ETDEWEB)

    Meier, A.; Bonaldi, E. [QualiCal SA, Bergamo (Italy); Cella, G.M. [QualiCal SA, Bergamo (Italy); Lipinski, W.; Palumbo, R.; Steinfeld, A. [ETH Zuerich (Switzerland) and PSI; Wieckert, C.; Wuillemin, D.

    2002-03-01

    A new industrial concept that aims at the development of the chemical engineering technology for the solar production of lime is being examined. To establish the technical feasibility, a 10 kW solar reactor has been designed, constructed, and experimentally tested at a high-flux solar furnace. The quality of the produced solar lime meets industrial standards. (author)

  15. Numerical simulation of urea based selective non-catalytic reduction deNOx process for industrial applications

    International Nuclear Information System (INIS)

    Baleta, Jakov; Mikulčić, Hrvoje; Vujanović, Milan; Petranović, Zvonimir; Duić, Neven

    2016-01-01

    Highlights: • SNCR is a simple method for the NOx reduction from large industrial facilities. • Capabilities of the developed mathematical framework for SNCR simulation were shown. • Model was used on the geometry of experimental reactor and municipal incinerator. • Results indicate suitability of the developed model for real industrial cases. - Abstract: Industrial processes emit large amounts of diverse pollutants into the atmosphere, among which NOx takes a significant portion. Selective non-catalytic reduction (SNCR) is a relatively simple method for the NOx reduction in large industrial facilities such as power plants, cement plants and waste incinerator plants. It consists of injecting the urea-water solution in the hot flue gas stream and its reaction with the NOx. During this process flue gas enthalpy is used for the urea-water droplet heating and for the evaporation of water content. After water evaporates, thermolysis of urea occurs, during which ammonia, a known NO_x reductant, and isocyanic acid are generated. In order to cope with the ever stringent environmental norms, equipment manufacturers need to develop energy efficient products that are at the same time benign to environment. This is becoming increasingly complicated and costly, and one way to reduce production costs together with the maintaining the same competitiveness level is to employ computational fluid dynamics (CFD) as a tool, in a process today commonly known under the term “virtual prototyping”. The aim of this paper is to show capabilities of the developed mathematical framework implemented in the commercial CFD code AVL FIRE®, to simulate physical processes of all relevant phenomena occurring during the SNCR process. First, mathematical models for description of SNCR process are presented and afterwards, models are used on the 3D geometry of an industrial reactor and a real industrial case to predict SNCR efficiency, temperature and velocity field. Influence of the main

  16. Remote control of the industry processes. POWERLINK protocol application

    Science.gov (United States)

    Wóbel, A.; Paruzel, D.; Paszkiewicz, B.

    2017-08-01

    The present technological development enables the use of solutions characterized by a lower failure rate, and work with greater precision. This allows you to obtain the most efficient production, high speed production and reliability of individual components. The main scope of this article was POWERLINK protocol application for communication with the controller B & R through communication Ethernet for recording process parameters. This enables control of run production cycle using an internal network connected to the PC industry. Knowledge of the most important parameters of the production in real time allows detecting of a failure immediately after occurrence. For this purpose, the position of diagnostic use driver X20CP1301 B&R to record measurement data such as pressure, temperature valve between the parties and the torque required to change the valve setting was made. The use of POWERLINK protocol allows for the transmission of information on the status of every 200 μs.

  17. Early Phase Process Evaluation: Industrial Practices

    Directory of Open Access Journals (Sweden)

    Zulfan Adi Putra

    2016-09-01

    Full Text Available Process route evaluation is a part of research and development (R&D works in an industrial chemical project life cycle. In this early phase, good process evaluation, including process synthesis and designs, provide guidance’s on the R&D project. The paper aimed to collect practical methods used in this early phase process route evaluation from author’s 10 years of industrial experiences.  The collected methods range from forward-backward process synthesis, functional process design, use of cost estimation, and applications of Monte Carlo simulation. Led by a good project management (e.g. via a stage-gate approach use of these methods have shown beneficial results. Some important results are strong arguments on whether or not the project will continue, as well as relevant technical and economic issues identified during this early phase process synthesis and design. Later on, these issues become guidance’s to the follow-up project, if it is continued.

  18. Influence of Psychological Factors on Product Development. Lessons from Aerospace and other Industries

    Science.gov (United States)

    Kamata, E. S.

    2002-10-01

    Product development is a major determinant of quality and cost as companies throughout the world struggle to optimize product development processes. Engineering tasks are usually implicitly assumed to be a primarily technical activity, but in reality they feature numerous nontechnical factors as well. This book focuses on the interrelationships of social, technical, and organizational aspects of the product development process. Cases observed in industry and research laboratories are presented and interpreted based on the socio-technical system approach (Emery / Trist) of examining the reciprocal relationship between the technical and the social subsystems. This book is primarily intended for engineering and quality professionals who want to know the limitations of current methods used in product development, to examine the so-called soft factors by means of grounded studies of their effect on R&D performance, not only to acknowledge the influence of soft factors but to actively consider their potential to improve the work environment. Academic researchers of the topic will also find many references and material for advanced courses on project and quality management. In addition to numerous cases from the aerospace industry, its general solution concepts are generalizable to other industries in which the high degree of product complexity necessitates effective interaction among different disciplines. The historical evaluation is neither intended for introductory purposes nor to propose a return to the past, but as a survey of the relevant factors to be applied in present and future projects. The author holds a degree in Electronics Engineering from the Instituto Tecnológico de Aeronautica, Brazil, as well as a PhD in Administration Sciences from the Swiss Federal Institute of Technology in Zurich, Switzerland. He draws on profound academic research as well as a wealth of practical experience in avionics, telecommunications, systems control, and the space industry

  19. Titanium alloys. Advances in alloys, processes, products and applications

    International Nuclear Information System (INIS)

    Blenkinsop, P.A.

    1993-01-01

    The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

  20. Biogas production supported by excess heat – A systems analysis within the food industry

    International Nuclear Information System (INIS)

    Broberg Viklund, Sarah; Lindkvist, Emma

    2015-01-01

    Highlights: • A systems analysis when moving from external to internal production and use of biogas at an industry. • The aim is to study the impacts on greenhouse gas emissions and economics from this switch. • The study compares the choice of using biogas or industrial excess heat to heat the digester. • Internal biogas production supported by excess heat has environmental and economic benefits. - Abstract: The aim of this paper was to study the effects on greenhouse gases and economics when a change is made in the use of industrial organic waste from external production and use of biogas (A) to internal production and use (B). The two different system solutions are studied through a systems analysis based on an industrial case. The baseline system (A) and a modified system (B) were compared and analysed. Studies show that industrial processes considered as integrated systems, including the exchange of resources between industries, can result in competitive advantages. This study focuses on the integration of internally produced biogas from food industry waste produced by a food company and the use of excess heat. Two alternative scenarios were studied: (1) the use of available excess heat to heat the biogas digester and (2) the use of a part of the biogas produced to heat the biogas digester. This study showed that the system solution, whereby excess heat rather than biogas is used to heat the biogas digester, was both environmentally and economically advantageous. However, the valuation of biomass affects the magnitude of the emissions reduction. Implementing this synergistic concept will contribute to the reaching of European Union climate targets